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Sample records for low-carbon steel shell

  1. The efficiency of different types of wood charcoal on increasing carbon content on surfaces of low carbon steel in the pack carburizing process

    Directory of Open Access Journals (Sweden)

    Narongsak Thammachot

    2014-09-01

    Full Text Available The purpose of this research is to compare the efficiency of five types of wood charcoal, eucalyptus, coconut shell, tamarind, bamboo and cassava root in increasing carbon content on surfaces of low carbon steel by the pack carburizing process. The experiment for pack carburized low carbon steel (grade AISI 1020 was conducted by using the different wood charcoals as carburizers, mixed with 10% limestone (by weight as the energizer. The carburizing temperature of 950°C, and carburizing times of 2, 4 and 6 hours were used in the experiment. After grinding, the specimens in each case were checked for carbon content by optical emission spectroscopy. Micro-Vickers hardness testing and microstructure inspections were carried out. The results of the experiment showed that the efficiency of eucalyptus charcoal as the carburizer (for increasing carbon content on surfaces of low carbon steel was higher than that of tamarind, cassava root, coconut shell and bamboo charcoals. The averages for carbon content were: 1.16, 1.06, 0.97, 0.83 and 0.77% respectively.

  2. Characterization of the corrosion behavior of the carbon steel liner in Hanford Site single-shell tanks

    International Nuclear Information System (INIS)

    Anantatmula, R.P.; Schwenk, E.B.; Danielson, M.J.

    1994-06-01

    Six safety initiatives have been identified for accelerating the resolution of waste tank safety issues and closure of unreviewed safety questions. Safety Initiative 5 is to reduce safety and environmental risk from tank leaks. Item d of Safety Initiative 5 is to complete corrosion studies of single-shell tanks to determine failure mechanisms and corrosion control options to minimize further degradation by June 1994. This report has been prepared to fulfill Safety Initiative 5, Item d. The corrosion mechanisms that apply to Hanford Site single-shell tanks are stress corrosion cracking, pitting/crevice corrosion, uniform corrosion, hydrogen embrittlement, and microbiologically influenced corrosion. The corrosion data relevant to the single-shell tanks dates back three decades, when results were obtained from in-situ corrosion coupons in a few single-shell tanks. Since that time there have been intertank transfers, evaporation, and chemical alterations of the waste. These activities have changed the character and the present composition of the waste is not well characterized. All conclusions and recommendations are made in the absence of relevant laboratory experimental data and tank inspection data. The report attempts to identify the failure mechanisms by a literature survey of carbon steel data in environments similar to the single-shell tank wastes, and by a review of the work performed at the Savannah River Site where similar wastes are stored in similar carbon steel tanks. Based on these surveys, and in the absence of data specific to Hanford single-shell tanks, it may be concluded that the single-shell tanks identified as leakers failed primarily by stress corrosion cracking due to the presence of high nitrate/low hydroxide wastes and residual stresses. In addition, some failures may be attributed to pitting under crevices in low hydroxide locations

  3. The Influence of Calcium Carbonate Composition and Activated Carbon in Pack Carburizing Low Carbon Steel Process in The Review of Hardness and Micro Structure

    Science.gov (United States)

    Hafni; Hadi, Syafrul; Edison

    2017-12-01

    Carburizing is a way of hardening the surface by heating the metal (steel) above the critical temperature in an environment containing carbon. Steel at a temperature of the critical temperature of affinity to carbon. Carbon is absorbed into the metal form a solid solution of carbon-iron and the outer layer has high carbon content. When the composition of the activator and the activated charcoal is right, it will perfect the carbon atoms to diffuse into the test material to low carbon steels. Thick layer of carbon Depending on the time and temperature are used. Pack carburizing process in this study, using 1 kg of solid carbon derived from coconut shell charcoal with a variation of 20%, 10% and 5% calcium carbonate activator, burner temperature of 950 0C, holding time 4 hours. The test material is low carbon steel has 9 pieces. Each composition has three specimens. Furnace used in this study is a pack carburizing furnace which has a designed burner box with a volume of 1000 x 600 x 400 (mm3) of coal-fired. Equipped with a circulation of oxygen from the blower 2 inches and has a wall of refractory bricks. From the variation of composition CaCO3, microstructure formed on the specimen with 20% CaCO3, better diffusion of carbon into the carbon steel, it is seen by the form marten site structure after quenching, and this indicates that there has been an increase of or adding carbon to in the specimen. This led to the formation of marten site specimen into hard surfaces, where the average value of hardness at one point side (side edge) 31.7 HRC

  4. Fatigue of carbon and low-alloy steels in LWR environments

    International Nuclear Information System (INIS)

    Chopra, O.K.; Michaud, W.F.; Shack, W.J.

    1994-01-01

    Fatigue tests have been conducted on A106-Gr B carbon steel and A533-Gr B low-alloy steel to evaluate the effects of an oxygenated-water environment on the fatigue life of these steels. For both steels, environmental effects are modest in PWR water at all strain rates. Fatigue data in oxygenated water confirm the strong dependence of fatigue life on dissolved oxygen (DO) and strain rate. The effect of strain rate on fatigue life saturates at some low value, e.g., between 0.0004 and 0.001%/s in oxygenated water with ∼0.8 ppm DO. The data suggest that the saturation value of strain rate may vary with DO and sulfur content of the steel. Although the cyclic stress-strain and cyclic-hardening behavior of carbon and low-alloy steels is distinctly different, the degradation of fatigue life of these two steels with comparable sulfur levels is similar. The carbon steel exhibits pronounced dynamic strain aging, whereas strain-aging effects are modest in the low-alloy steel. Environmental effects on nucleation of fatigue crack have also been investigated. The results suggest that the high-temperature oxygenated water has little or not effect on crack nucleation

  5. Characterization of D2 tool steel friction surfaced coatings over low carbon steel

    International Nuclear Information System (INIS)

    Sekharbabu, R.; Rafi, H. Khalid; Rao, K. Prasad

    2013-01-01

    Highlights: • Solid state coating by friction surfacing method. • D2 tool steel is coated over relatively softer low carbon steel. • Defect free interface between tool steel coating and low carbon steel substrate. • D2 coatings exhibited higher hardness and good wear resistance. • Highly refined martensitic microstructure in the coating. - Abstract: In this work D2 tool steel coating is produced over a low carbon steel substrate using friction surfacing process. The process parameters are optimized to get a defect free coating. Microstructural characterization is carried out using optical microscopy, scanning electron microscopy and X-ray diffraction. Infrared thermography is used to measure the thermal profile during friction surfacing of D2 steel. Wear performance of the coating is studied using Pin-on-Disk wear tests. A lower rotational speed of the consumable rod and higher translational speed of the substrate is found to result in thinner coatings. Friction surfaced D2 steel coating showed fine-grained martensitic microstructure compared to the as-received consumable rod which showed predominantly ferrite microstructure. Refinement of carbides in the coating is observed due to the stirring action of the process. The infrared thermography studies showed the peak temperature attained by the D2 coating to be about 1200 °C. The combined effect of martensitic microstructure and refined carbides resulted in higher hardness and wear resistance of the coating

  6. Mixed structures in continuously cooled low-carbon automotive steels

    International Nuclear Information System (INIS)

    Khalid, F.A.; Edmonds, D.V.

    1993-01-01

    Mixed microstructures have been studied in low- carbon microalloyed steels suitable for automotive applications, after continuous cooling from the hot-rolled condition. Microstructural features such as polygonal ferrite, bainitic and acicular ferrite and microphase constituent are identified using transmission electron microscopy. The influence of these mixed structures on the tensile strength, impact toughness and fracture behaviour is examined. It is found that improvements in impact toughness as compared with microalloyed medium- carbon ferrite/pearlite steels can be achieved from these predominantly acicular structures developed by controlling alloy composition and continuous cooling of these lower carbon steels. (orig.)

  7. Phase-field modelling of microstructure formation during the solidification of continuously cast low carbon and HSLA steels

    Science.gov (United States)

    Böttger, B.; Apel, M.; Santillana, B.; Eskin, D. G.

    2012-07-01

    Cracking in continuous casting of steels has been one of the main problems for decades. Many of the cracks that occur during solidification are hot tears. To better understand the factors leading to this defect, microstructure formation is simulated for a low carbon (LCAK) and two high strength low alloyed (HSLA) steel grades during the initial stage of the process where the first solidified shell is formed inside the mould and where breakouts typically occur. 2D simulation is performed using the multiphase-field software MICRESS [1], which is coupled to the thermodynamic database TCFE6 [2] and the mobility database MOB2 [2], taking into account all elements which may have a relevant effect on the mechanical properties and structure formation during or subsequent to solidification. The use of a moving-frame boundary condition allows travelling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. A heterogeneous nucleation model is included to permit the description of morphological transitions between the initial solidification and the subsequent columnar growth region. Furthermore, a macroscopic one-dimensional temperature solver is integrated to account for the transient and nonlinear temperature field during the initial stage of continuous casting. The external heat flux boundary conditions for this process were derived from thermal process data of the industrial slab caster. The simulation results for the three steel grades have been validated by thickness measurements of breakout shells and microstructure observation of the corresponding grades. Furthermore, the primary dendrite spacing has been measured across the whole thickness of the shell and compared with the simulated microstructures. Significant microstructure differences between the steel grades are discussed and correlated with their hot-cracking behavior.

  8. Phase-field modelling of microstructure formation during the solidification of continuously cast low carbon and HSLA steels

    International Nuclear Information System (INIS)

    Böttger, B; Apel, M; Santillana, B; Eskin, D G

    2012-01-01

    Cracking in continuous casting of steels has been one of the main problems for decades. Many of the cracks that occur during solidification are hot tears. To better understand the factors leading to this defect, microstructure formation is simulated for a low carbon (LCAK) and two high strength low alloyed (HSLA) steel grades during the initial stage of the process where the first solidified shell is formed inside the mould and where breakouts typically occur. 2D simulation is performed using the multiphase-field software MICRESS, which is coupled to the thermodynamic database TCFE6 and the mobility database MOB2, taking into account all elements which may have a relevant effect on the mechanical properties and structure formation during or subsequent to solidification. The use of a moving-frame boundary condition allows travelling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. A heterogeneous nucleation model is included to permit the description of morphological transitions between the initial solidification and the subsequent columnar growth region. Furthermore, a macroscopic one-dimensional temperature solver is integrated to account for the transient and nonlinear temperature field during the initial stage of continuous casting. The external heat flux boundary conditions for this process were derived from thermal process data of the industrial slab caster. The simulation results for the three steel grades have been validated by thickness measurements of breakout shells and microstructure observation of the corresponding grades. Furthermore, the primary dendrite spacing has been measured across the whole thickness of the shell and compared with the simulated microstructures. Significant microstructure differences between the steel grades are discussed and correlated with their hot-cracking behavior.

  9. Ferrite morphology and residual phases in continuously cooled low carbon steels

    International Nuclear Information System (INIS)

    Dunne, D.P.

    1999-01-01

    Although much research has been conducted on the isothermal transformation products of medium to high carbon hardenable steels, relatively little has been reported for transformation of low carbon structural steels under continuous cooling conditions. The trend towards reduced carbon levels (less than about 0.1 wt% C) has been driven by demands for formability and weldability, challenging steel designers to maintain strength by microalloying and/or thermomechanical controlled processing. Although control of the ferritic products formed in low carbon steels after hot rolling, normalising and welding is essential in order to ensure adequate strength and toughness, understanding of the microstructures formed on continuous cooling is still limited. In addition, transformation mechanisms remain controversial because of polarisation of researchers into groups championing diffusional and displacive theories for the transformation of austenite over a wide range of cooling rates. The present review compares and draws together the main ferrite classification schemes, and discusses some critical issues on kinetics and mechanisms, in an attempt to rationalise the effects of cooling rate, prior austenite structure and composition on the resulting ferrite structure and its mechanical properties. It is concluded that with increasing cooling rate the ferritic product becomes finer, more plate-like, more dislocated, more carbon supersaturated, more likely to be formed by a displacive mechanism, harder and stronger. Other conclusions are that: (i) 'bainitic ferrite', which is a pervasive form of ferrite in continuously cooled low carbon steels, is different from the conventional upper and lower bainites observed in higher carbon steels, insofar as the co-product 'phase' is typically martensite-austenite islands rather than cementite; and (ii) low carbon bainite rather than martensite is the dominant product at typical fast cooling rates (<500K/s) associated with commercial

  10. intercritical heat treatments effects on low carbon steels quenched

    African Journals Online (AJOL)

    DR B. A. EZEKOYE

    Department of Physics and Astronomy, University of Nigeria, Nsukka. 2. E-mail: benjamin.ezekoye@unn.edu.ng; bezekoye@yahoo.com. ABSTRACT. Six low carbon steels containing carbon in the range 0.13-0.18wt%C were studied after intercritical quenching, intercritical quenching with low temperature tempering, ...

  11. Effect of Cr and Mo on strain ageing behaviour of low carbon steel

    International Nuclear Information System (INIS)

    Pereloma, E.V.; Bata, V.; Scott, R.I.; Smith, R.M.

    2010-01-01

    This work explores the effects of Cr (0.26-0.74 wt%) and Mo (0.09-0.3 wt%) additions on the kinetics of strain ageing process in low carbon steel. The strain ageing behaviour of the steels was investigated by using tensile tests and transmission electron microscopy. The results have shown that Mo-alloyed steels undergo the same four stages of ageing as unalloyed low carbon steel, whereas Cr-alloyed steels exhibit only three stages of ageing. At the same time, the addition of Mo accelerates the ageing response, while alloying with Cr reduces the rate of strain ageing by ∼3 times in comparison with non-alloyed low carbon steel. It especially delays the offset of Stage III. This is explained by the reduction of carbon content in ferrite due to the enrichment of cementite with Cr leading to the reduction of its equilibrium solubility in ferrite.

  12. Effect of Cr and Mo on strain ageing behaviour of low carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Pereloma, E.V., E-mail: elenap@uow.edu.au [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Northfields Avenue, Wollongong, NSW 2522 (Australia); Bata, V. [Department of Materials Engineering, Monash University (Australia); Scott, R.I.; Smith, R.M. [BlueScope Steel Limited, Port Kembla (Australia)

    2010-04-25

    This work explores the effects of Cr (0.26-0.74 wt%) and Mo (0.09-0.3 wt%) additions on the kinetics of strain ageing process in low carbon steel. The strain ageing behaviour of the steels was investigated by using tensile tests and transmission electron microscopy. The results have shown that Mo-alloyed steels undergo the same four stages of ageing as unalloyed low carbon steel, whereas Cr-alloyed steels exhibit only three stages of ageing. At the same time, the addition of Mo accelerates the ageing response, while alloying with Cr reduces the rate of strain ageing by {approx}3 times in comparison with non-alloyed low carbon steel. It especially delays the offset of Stage III. This is explained by the reduction of carbon content in ferrite due to the enrichment of cementite with Cr leading to the reduction of its equilibrium solubility in ferrite.

  13. Plasticity of low carbon stainless steels

    International Nuclear Information System (INIS)

    Bulat, S.I.; Fel'dgandler, Eh.G.; Kareva, E.N.

    1975-01-01

    In the temperature range 800-1200 0 C and with strain rates of from 10 -3 to 3 s -1 , austenitic (000Kh18N12) and austenitic-ferrite (000Kh26N6) very low carbon stainless steels containing 0.02-0.03% C exhibit no higher resilience than corresponding ordinary steels containing 0.10-0.12% C. However, the plasticity of such steels (particularly two-phase steels) at 900-1100 0 C is appreciably inferior owing to the development of intergranular brittle fracture. Pressure treatment preceded by partial cooling of the surface to 850 0 C yields rolled and forged products with acceptable indices but is inconvenient technically. At the Zlatoustovsk and Ashin metallurgical plants successful tests have been performed involving the forging and rolling of such steels heated to 1280-1300 0 C without partial cooling; it was necessary to improve the killing conditions, correct the chemical composition (increasing the proportion of ferrite) and take measures against heat loss. (author)

  14. Coupled gamma/alpha phase transformations in low-carbon steels

    Science.gov (United States)

    Mizutani, Yasushi

    Since steels have been the most prevalently utilized materials for many years, the desire for steels with low alloying components with a well-balanced combination of high strength and toughness is increasing. Low carbon steels consisting of bainitic microstructures are ideally suited to meeting such technological and economic requirements. Thus it is extremely important to fully clarify the mechanism of bainite formation in order to produce this type of engineering steel by optimized alloy and process design. This research focuses on understanding the mechanism of coupled displacive/diffusional gamma/alpha transformation in low-carbon steels including bainitic and martensitic transformation, and establishing a more comprehensive and physically rational computational model for predictive control of coupled gamma/alpha transformation phenomena. Models for coupled gamma/alpha phase transformation proposed in this study are based on a mechanistic and unified theory and the following assumptions: (1) The energy dissipation due to interface motion can be linearly combined with the energy dissipation due to carbon diffusion. (2) The carbon concentrations at the interface in both gamma and alpha phases are constrained by an interface solute trapping law. (3) Interface motion during nucleation is also governed by the carbon diffusion field velocity. (4) The response function of glissile interface motion can be expressed in the form of thermally activated dislocation glide. In contrast to the conventional semi-empirical models of the previous literature, the computational model proposed in this study is demonstrated to successfully provide a comprehensive and quantitative prediction of the effects of temperature, composition, microstructure, and the interactions among them. This includes the effects of substitutional solutes, morphology of the parent gamma phase, density of nucleation sites, temperature dependent variation of flow stress of matrix, and dynamic recovery of

  15. Low carbon manganese-nickel-niobium steel

    International Nuclear Information System (INIS)

    Heisterkamp, F.; Hulka, K.

    1983-11-01

    Experimental heats of a low carbon-manganese-0.5% nickel-0.15% niobium steel have been rolled to plates between 13.5 and 50 mm thickness and to a 16 mm hot strip. Various combinations of soaking temperatures form 1100 0 C to 1300 0 C and of finish rolling temperatures between 710 0 C and 930 0 C have been investigated. From mechanical properties obtained, one can conclude that the investigated steel composition provides very good properties e.g. for pipe steels X65 to X75. In particular, the toughness at low temperature is outstanding despite relaxed rolling conditions. Metalographic and special investigations such as electron microscopy, texture evaluation and chemical extraction, correlated with applied rolling schedules and the mechanical properties obtained resulted in a comprehensive understanding about the benefits of high niobium metallurgy combined with nickel addition. All practically applied welding processes generated mechanical properties, in particular toughness of the weldment, that meet arctic specifications.(Author) [pt

  16. Effect of carbon content on microstructure and mechanical properties of hot-rolled low carbon 12Cr-Ni stainless steel

    International Nuclear Information System (INIS)

    Zheng, H.; Ye, X.N.; Li, J.D.; Jiang, L.Z.; Liu, Z.Y.; Wang, G.D.; Wang, B.S.

    2010-01-01

    Research highlights: → Hot-rolled ultra low carbon martensite is characterized by dislocation cells substructure. → The formation of dislocation cells is attributed to high Ms and low interstitial atoms content. → Hot-rolled ultra low carbon 12Cr-Ni stainless steel has excellent impact toughness. → Delta ferrite deteriorates the impact toughness of hot-rolled 12Cr-Ni stainless steel. - Abstract: 12Cr-Ni stainless steels containing different carbon contents from 0.004 wt.% to 0.034 wt.% were hot-rolled and air-cooled. Their corresponding microstructures were observed with optical microscope and transmission electron microscope, and the Vickers hardness, tensile and impact tests were also carried out. It was found that the martensitic morphology was significantly influenced by carbon content. The as-received ultra low carbon martensite in the steel containing 0.004 wt.% C is characterized by dislocation cells substructure. The formation of dislocation cells is attributed to high martensite finishing point (above 400 deg. C) and low interstitial atoms content. On the other hand, the martensite in the steel containing 0.034 wt.% C consists mainly of typical martensite laths because of low martensite finishing point and high interstitial atoms content which hinder dislocation motion. Furthermore, carbon content has an evident effect on the mechanical properties of 12Cr-Ni steels. The hardness and strength of the as-received steels increase with an increase in carbon content, but their elongation and impact toughness decrease with the carbon content. The steel containing 0.004 wt.% C has excellent impact toughness due to the ultra low carbon content in the martensite composed of dislocation cells.

  17. Corrosion Behaviour of Nickel Plated Low Carbon Steel in Tomato Fluid

    Directory of Open Access Journals (Sweden)

    Oluleke OLUWOLE

    2010-12-01

    Full Text Available This research work investigated the corrosion resistance of nickel plated low carbon steel in tomato fluid. It simulated the effect of continuous use of the material in a tomato environment where corrosion products are left in place. Low carbon steel samples were nickel electroplated at 4V for 20, 25, 30 and 35 mins using Watts solution.The plated samples were then subjected to tomato fluid environment for for 30 days. The electrode potentials mV (SCE were measured every day. Weight loss was determined at intervals of 5 days for the duration of the exposure period. The result showed corrosion attack on the nickel- plated steel, the severity decreasing with the increasing weight of nickel coating on substrate. The result showed that thinly plated low carbon steel generally did not have any advantage over unplated steel. The pH of the tomato solution which initially was acidic was observed to progress to neutrality after 4 days and then became alkaline at the end of the thirty days test (because of corrosion product contamination of the tomatocontributing to the reduced corrosion rates in the plated samples after 10 days. Un-plated steel was found to be unsuitable for the fabrication of tomato processing machinery without some form of surface treatment - thick nickel plating is suitable as a protective coating in this environment.

  18. Oxidation of ultra low carbon and silicon bearing steels

    Energy Technology Data Exchange (ETDEWEB)

    Suarez, Lucia [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: lucia.suarez@ctm.com.es; Rodriguez-Calvillo, Pablo [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: pablo.rodriguez@ctm.com.es; Houbaert, Yvan [Department of Materials Science and Engineering, University of Ghent (Belgium)], E-mail: Yvan.Houbaert@UGent.be; Colas, Rafael [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon (Mexico)], E-mail: rcolas@mail.uanl.mx

    2010-06-15

    Oxidation tests were carried out in samples from an ultra low carbon and two silicon bearing steels to determine the distribution and morphology of the oxide species present. The ultra low carbon steel was oxidized for short periods of time within a chamber designed to obtain thin oxide layers by controlling the atmosphere, and for longer times in an electric furnace; the silicon steels were reheated only in the electric furnace. The chamber was constructed to study the behaviour encountered during the short period of time between descaling and rolling in modern continuous mills. It was found that the oxide layers formed on the samples reheated in the electric furnace were made of different oxide species. The specimens treated in the chamber had layers made almost exclusively of wustite. Selected oxide samples were studied by scanning electron microscopy to obtain electron backscattered diffraction patterns, which were used to identify the oxide species in the layer.

  19. Expeditious low-temperature sintering of copper nanoparticles with thin defective carbon shells

    Science.gov (United States)

    Kim, Changkyu; Lee, Gyoungja; Rhee, Changkyu; Lee, Minku

    2015-04-01

    The realization of air-stable nanoparticles, well-formulated nanoinks, and conductive patterns based on copper is a great challenge in low-cost and large-area flexible printed electronics. This work reports the synthesis of a conductively interconnected copper structure via thermal sintering of copper inks at a low temperature for a short period of time, with the help of thin defective carbon shells coated onto the copper nanoparticles. Air-stable copper/carbon core/shell nanoparticles (typical size ~23 nm, shell thickness ~1.0 nm) are prepared by means of an electric explosion of wires. Gaseous oxidation of the carbon shells with a defective structure occurs at 180 °C, impacting the choice of organic solvents as well as the sintering conditions to create a crucial neck formation. Isothermal oxidation and reduction treatment at 200 °C for only about 10 min yields an oxide-free copper network structure with an electrical resistivity of 25.1 μΩ cm (14.0 μΩ cm at 250 °C). Finally, conductive copper line patterns are achieved down to a 50 μm width with an excellent printing resolution (standard deviation ~4.0%) onto a polyimide substrate using screen printing of the optimized inks.The realization of air-stable nanoparticles, well-formulated nanoinks, and conductive patterns based on copper is a great challenge in low-cost and large-area flexible printed electronics. This work reports the synthesis of a conductively interconnected copper structure via thermal sintering of copper inks at a low temperature for a short period of time, with the help of thin defective carbon shells coated onto the copper nanoparticles. Air-stable copper/carbon core/shell nanoparticles (typical size ~23 nm, shell thickness ~1.0 nm) are prepared by means of an electric explosion of wires. Gaseous oxidation of the carbon shells with a defective structure occurs at 180 °C, impacting the choice of organic solvents as well as the sintering conditions to create a crucial neck formation

  20. Semiconducting, Magnetic or Superconducting Nanoparticles encapsulated in Carbon Shells by RAPET method.

    Directory of Open Access Journals (Sweden)

    Aharon Gedanken

    2008-06-01

    Full Text Available An efficient, solvent-free, environmentally friendly, RAPET (Reactions under Autogenic Pressure at Elevated Temperaturesynthetic approach is discussed for the fabrication of core-shell nanostructures. The semiconducting, magnetic orsuperconducting nanoparticles are encapsulated in a carbon shell. RAPET is a one-step, thermal decomposition reaction ofchemical compound (s followed by the formation of core-shell nanoparticles in a closed stainless steel reactor. Therepresentative examples are discussed, where a variety of nanomaterials are trapped in situ in a carbon shell that offersfascinating properties.

  1. Surface modifications induced by yttrium implantation on low manganese-carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Caudron, E.; Buscail, H. [Univ. Blaise Pascal Clermont-Fd II, Le Puy en Velay (France). Lab. Vellave d' Elaboration et d' Etude des Materiaux; Haanapel, V.A.C.; Jacob, Y.P.; Stroosnijder, M.F. [Institute for Health and Consumer Protection, Joint Research Center, The European Commission, 21020, Ispra (Italy)

    1999-12-15

    Low manganese-carbon steel samples were ion implanted with yttrium. Sample compositions and structures were investigated before and after yttrium implantations to determine the yttrium distribution in the sample. Yttrium implantation effects were characterized using several analytical and structural techniques such as X-ray photoelectron spectroscopy, reflection high energy electron diffraction, X-ray diffraction, glancing angle X-ray diffraction and Rutherford backscattering spectrometry. In this paper it is shown that correlation between composition and structural analyses provides an understanding of the main compounds induced by yttrium implantation in low manganese-carbon steel. (orig.)

  2. Influence of boron on strain hardening behaviour and ductility of low carbon hot rolled steel

    International Nuclear Information System (INIS)

    Deva, Anjana; Jha, B.K.; Mishra, N.S.

    2011-01-01

    Highlights: → Unique feature of low strain hardening exponent (n) with high total elongation has been discussed in industrially produced low carbon boron containing steel. → n has been correlated with the micro structural changes occurring during deformation of steel. → This feature of low n and high % elongation has potential for higher cold reducibility. → The work is being reported for the first time on industrially produced low carbon boron containing steel. - Abstract: The beneficial effect of boron on mechanical properties of low carbon Al-killed steel has been reported in recent past. However, the effect of boron on strain hardening exponent (n) and ductility has not been fully understood. This aspect has been discussed in present work. The results of mill trials with reference to n and ductility with boron added steel are compared to those for commercial grade. The lowering of 'n' with increased total elongation in boron bearing steel has been related to the microstructural evolution as a result of boron addition.

  3. Trial manufacturing of titanium-carbon steel composite overpack

    International Nuclear Information System (INIS)

    Honma, Nobuyuki; Chiba, Takahiko; Tanai, Kenji

    1999-11-01

    This paper reports the results of design analysis and trial manufacturing of full-scale titanium-carbon steel composite overpacks. The overpack is one of the key components of the engineered barrier system, hence, it is necessary to confirm the applicability of current technique in their manufacture. The required thickness was calculated according to mechanical resistance analysis, based on models used in current nuclear facilities. The Adequacy of the calculated dimensions was confirmed by finite-element methods. To investigate the necessity of a radiation shielding function of the overpack, the irradiation from vitrified waste has been calculated. As a result, it was shown that shielding on handling and transport equipment is a more reasonable and practical approach than to increase thickness of overpack to attain a self-shielding capability. After the above investigation, trial manufacturing of full-scale model of titanium-carbon steel composite overpack has been carried out. For corrosion-resistant material, ASTM Grade-2 titanium was selected. The titanium layer was bonded individually to a cylindrical shell and fiat cover plates (top and bottom) made of carbon steel. For the cylindrical shell portion, a cylindrically formed titanium layer was fitted to the inner carbon steel vessel by shrinkage. For the flat cover plates (top and bottom), titanium plate material was coated by explosive bonding. Electron beam welding and gas metal arc welding were combined to weld of the cover plates to the body. No significant failure was evident from inspections of the fabrication process, and the applicability of current technology for manufacturing titanium-carbon steel composite overpack was confirmed. Future research and development items regarding titanium-carbon steel composite overpacks are also discussed. (author)

  4. Effect of Mo Content on Microstructure and Property of Low-Carbon Bainitic Steels

    Directory of Open Access Journals (Sweden)

    Haijiang Hu

    2016-07-01

    Full Text Available In this work, three low-carbon bainitic steels, with different Mo contents, were designed to investigate the effects of Mo addition on microstructure and mechanical properties. Two-step cooling, i.e., initial accelerated cooling and subsequent slow cooling, was used to obtain the desired bainite microstructure. The results show that the product of strength and elongation first increases and then shows no significant change with increasing Mo. Compared with Mo-free steel, bainite in the Mo-containing steel tends to have a lath-like morphology due to a decrease in the bainitic transformation temperature. More martensite transformation occurs with the increasing Mo, resulting in greater hardness of the steel. Both the strength and elongation of the steel can be enhanced by Mo addition; however, the elongation may decrease with a further increase in Mo. From a practical viewpoint, the content of Mo could be ~0.14 wt. % for the composition design of low-carbon bainitic steels in the present work. To be noted, an optimal scheme may need to consider other situations such as the role of sheet thickness, toughness behavior and so on, which could require changes in the chemistry. Nevertheless, these results provide a reference for the composition design and processing method of low-carbon bainitic steels.

  5. Raising the Corrosion Resistance of Low-Carbon Steels by Electrolytic-Plasma Saturation with Nitrogen and Carbon

    Science.gov (United States)

    Kusmanov, S. A.; Grishina, E. P.; Belkin, P. N.; Kusmanova, Yu. V.; Kudryakova, N. O.

    2017-05-01

    Structural features of the external oxide layer and internal nitrided, carbonitrided and carburized layers in steels 10, 20 and St3 produced by the method of electrolytic plasma treatment are studied. Specimens of the steels are tested for corrosion in a naturally aerated 1-N solution of sodium chloride. The condition of the metal/sodium chloride solution interface is studied by the method of electrochemical impedance spectroscopy. It is shown that the corrosion resistance of low-carbon steels can be raised by anode electrolytic-plasma saturation with nitrogen and carbon. Recommendations are given on the choice of carbonitriding modes for structural steels.

  6. High strength oil palm shell concrete beams reinforced with steel fibres

    Directory of Open Access Journals (Sweden)

    S. Poh-Yap

    2017-10-01

    Full Text Available The utilization of lightweight oil palm shell to produce high strength lightweight sustainable material has led many researchers towards its commercialization as structural concrete. However, the low tensile strength of Oil Palm Shell Concrete (OPSC has hindered its development. This study aims to enhance the mechanical properties and flexural behaviours of OPSC by the addition of steel fibres of up to 3% by volume, to produce oil palm shell fibre-reinforced concrete (OPSFRC. The experimental results showed that the steel fibres significantly enhanced the mechanical properties of OPSFRC. The highest compressive strength, splitting tensile and flexural strengths of 55, 11.0 and 18.5 MPa, respectively, were achieved in the OPSFRC mix reinforced with 3% steel fibres. In addition, the flexural beam testing on OPSFRC beams with 3% steel fibres showed that the steel fibre reinforcement up to 3% produced notable increments in the moment capacity and crack resistance of OPSFRC beams, but accompanied by reduction in the ductility.

  7. corrosion response of low carbon steel in tropical road mud

    African Journals Online (AJOL)

    Dr Obe

    Corrosion Mitigation efforts using readily available anti- corrosion coatings to protect low carbon steel test coupons against the ... The following protective coating devices were effective: ..... 2 West, J.M (1986): Basic Corrosion and Oxidation,.

  8. Strain-tempering of low carbon martensite steel wire by rapid heating

    International Nuclear Information System (INIS)

    Torisaka, Yasunori; Kihara, Junji

    1978-01-01

    In the production of prestressed concrete steel wires, a series of the cold drawing-patenting process are performed to improve the strength. In order to reduce cyclic process, the low carbon martensite steel wire which can be produced only by the process of hot rolling and direct quench has been investigated as strain-tempering material. When strain-tempering is performed on the low carbon martensite steel wire, stress relaxation (Re%) increases and mechanical properties such as total elongation, reduction of area, ultimate tensile strength and proof stress decrease remarkably by annealing. In order to shorten the heating time, the authors performed on the steel wire the strain-tempering with a heating time of 1.0 s using direct electrical resistance heating and examined the effects of rapid heating on the stress relaxation and the mechanical properties. Stress relaxation decreases without impairment of the mechanical properties up to a strain-tempering temperature of 573 K. Re(%) after 10.8 ks is 0% at the testing temperature 301 K, 0.49% at 363 K and 1.39% at 433 K. (auth.)

  9. Galvanic Interaction between Chalcopyrite and Pyrite with Low Alloy and High Carbon Chromium Steel Ball

    Directory of Open Access Journals (Sweden)

    Asghar Azizi

    2013-01-01

    Full Text Available This study was aimed to investigate the galvanic interaction between pyrite and chalcopyrite with two types of grinding media (low alloy and high carbon chromium steel ball in grinding of a porphyry copper sulphide ore. Results indicated that injection of different gases into mill altered the oxidation-reduction environment during grinding. High carbon chromium steel ball under nitrogen gas has the lowest galvanic current, and low alloy steel ball under oxygen gas had the highest galvanic current. Also, results showed that the media is anodic relative to pyrite and chalcopyrite, and therefore pyrite or chalcopyrite with a higher rest potential acted as the cathode, whilst the grinding media with a lower rest potential acted as the anode, when they are electrochemically contacted. It was also found that low alloy steel under oxygen produced the highest amount of EDTA extractable iron in the slurry, whilst high carbon chromium steel under nitrogen atmosphere led to the lowest amount.

  10. A Study on the Low Temperature Brittleness by Cyclic Cooling-Heating of Low Carbon Hot Rolled Steel Plate

    International Nuclear Information System (INIS)

    Lee, Hyo Bok

    1979-01-01

    The ductile-brittle transition phenomenon of low carbon steel has been investigated using the standard Charpy V-notch specimen. Dry ice and acetone were used as refrigerants. Notched specimens were cut from the hot rolled plate produced at POSCO for the Olsen impact test. The effect of cyclic cooling and heating of 0.14% carbon steel on the embrittlement was extensively examined. The ductile-brittle transition temperature was found to be approximately-30 .deg. C. The transition temperature was gradually increased as the number of cooling-heating cycles increased. On a typical V-notch fracture surface it was found that the ductile fracture surface showed a thick and fibrous structure, while the brittle fracture surface a small and light grain with irregular disposition. As expected, the transition temperature was also increased as the carbon content of steel increased. Compared with the case of 0.14% carbon steel, the transition temperature of 0.17% carbon steel was found to be increased about 12 .deg. C

  11. Microstructure and mechanical properties of internal crack healing in a low carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Xin, Ruishan [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology of Ministry of Education, Tsinghua University, Beijing 100084 (China); Ma, Qingxian, E-mail: maqxdme@mail.tsinghua.edu.cn [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology of Ministry of Education, Tsinghua University, Beijing 100084 (China); Li, Weiqi [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology of Ministry of Education, Tsinghua University, Beijing 100084 (China)

    2016-04-26

    The behavior of internal crack healing in a low carbon steel at elevated temperatures was investigated. The internal cracks were introduced into low carbon steel samples via the drilling and compression method. The microstructure of crack healing zone was observed using optical microscopy and scanning electron microscopy. The mechanical properties of crack healing zone at room temperature were tested. The results show that there are two mechanisms of crack healing in the low carbon steel. Crack healing is caused by atomic diffusion at lower temperatures, and mainly depends on recrystallization and grain growth at higher temperatures. The microstructural evolution of crack healing zone can be divided into four stages, and the fracture morphology of crack healing zone can be classified into five stages. At the initial healing stage, the fracture exhibits brittle or low ductile dimple fracture. The ultimate fracture mode is dimple and quasi-cleavage mixed fracture. Fine grain microstructures improve the ultimate tensile strength of crack healing zone, which is even higher than that of the matrix. The strength recovery rate is higher than that of the plasticity.

  12. Ultra low carbon bainitic (ULCB) steels after quenching and tempering

    International Nuclear Information System (INIS)

    Lis, A.K.; Lis, J.; Kolan, C.; Jeziorski, L.

    1998-01-01

    The mechanical and Charpy V impact strength properties of new advanced ultra low carbon bainitic (ULBC) steels after water quenching and tempering (WQT) have been investigated. Their chemical compositions are given. The nine continuous cooling transformation diagrams (CCT) of the new ULCB steel grades have been established. The CCT diagrams for ULCB N i steels containing 9% Ni - grade 10N9 and 5% Ni - grade HN5MVNb are given. The comparison between CCT diagrams of 3.5%Ni + 1.5%Cu containing steels grade HSLA 100 and HN3MCu is shown. The effect of the increase in carbon and titanium contents in the chemical composition of ULCB M n steels 04G3Ti, 06G3Ti and 09G3Ti on the kinetics of phase transformations during continuous cooling is presented by the shifting CCT diagrams. The Charpy V impact strength and brittle fracture occurence curves are shown. The effect of tempering temperature on tensile properties of WQT HN3MCu steel is shown and Charpy V impact strength curves after different tempering conditions are shown. The optimum tempering temperatures region of HN3MCu steel for high Charpy V impact toughness at law temperatures - 80 o C(193 K) and -120 o C(153 K) is estimated. The effect of tempering temperature on mechanical properties of HN5MVNb steel is given. The low temperature impact Charpy V toughness of HN5MVNb steel is shown. The optimum range of tempering temperature during 1 hour for high toughness of WQT HN5MVNb steel is given. HN3MCu and HN5MVNb steels after WQT have high yield strength YS≥690 MPa and high Charpy V impact toughness KV≥80 J at -100 o C (173K) and KCV≥50 J/cm 2 at - 120 o C (153K) so they may be used for cryogenic applications

  13. Modeling the carbon isotope composition of bivalve shells (Invited)

    Science.gov (United States)

    Romanek, C.

    2010-12-01

    The stable carbon isotope composition of bivalve shells is a valuable archive of paleobiological and paleoenvironmental information. Previous work has shown that the carbon isotope composition of the shell is related to the carbon isotope composition of dissolved inorganic carbon (DIC) in the ambient water in which a bivalve lives, as well as metabolic carbon derived from bivalve respiration. The contribution of metabolic carbon varies among organisms, but it is generally thought to be relatively low (e.g., 90%) in the shells from terrestrial organisms. Because metabolic carbon contains significantly more C-12 than DIC, negative excursions from the expected environmental (DIC) signal are interpreted to reflect an increased contribution of metabolic carbon in the shell. This observation contrasts sharply with modeled carbon isotope compositions for shell layers deposited from the inner extrapallial fluid (EPF). Previous studies have shown that growth lines within the inner shell layer of bivalves are produced during periods of anaerobiosis when acidic metabolic byproducts (e.g., succinic acid) are neutralized (or buffered) by shell dissolution. This requires the pH of EPF to decrease below ambient levels (~7.5) until a state of undersaturation is achieved that promotes shell dissolution. This condition may occur when aquatic bivalves are subjected to external stressors originating from ecological (predation) or environmental (exposure to atm; low dissolved oxygen; contaminant release) pressures; normal physiological processes will restore the pH of EPF when the pressure is removed. As a consequence of this process, a temporal window should also exist in EPF at relatively low pH where shell carbonate is deposited at a reduced saturation state and precipitation rate. For example, EPF chemistry should remain slightly supersaturated with respect to aragonite given a drop of one pH unit (6.5), but under closed conditions, equilibrium carbon isotope fractionation

  14. Quenching and partitioning treatment of a low-carbon martensitic stainless steel

    International Nuclear Information System (INIS)

    Tsuchiyama, Toshihiro; Tobata, Junya; Tao, Teruyuki; Nakada, Nobuo; Takaki, Setsuo

    2012-01-01

    Highlights: ► The amount of retained austenite was increased by Q and P treatment in 12Cr–0.1C steel. ► Ideal carbon concentrations in austenite and ferrite were calculated assuming CCE condition. ► The optimum partitioning treatment condition for 12Cr–0.1C steel was found. ► The strength–ductility balance of 12Cr–0.1C steel was improved by TRIP effect. - Abstract: Quenching and partitioning (Q and P) treatment was applied to a commercial low-carbon martensitic stainless steel, AISI Type 410 (Fe–12Cr–0.1C). The quench interruption temperature was optimized with consideration of the ideal carbon concentration in untransformed austenite after partitioning to lower the Ms temperature to room temperature. After partitioning at an appropriate temperature, a significant fraction of austenite was retained through the enrichment of carbon into the untransformed austenite. It was also suggested that the addition of silicon is not necessarily required for the Q and P treatment of 12Cr steel because of the retardation of carbide precipitation at the partitioning temperature owing to the large amount of chromium. Tensile testing revealed that the Q and P-treated material exhibited a significantly improved strength–ductility balance compared with conventional quench-and-tempered materials due to the transformation-induced plasticity (TRIP) effect by the retained austenite.

  15. Quenching and partitioning treatment of a low-carbon martensitic stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Tsuchiyama, Toshihiro, E-mail: toshi@zaiko.kyushu-u.ac.jp [Department of Materials Science and Engineering, Graduate School of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Tobata, Junya; Tao, Teruyuki [Graduate School of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Nakada, Nobuo; Takaki, Setsuo [Department of Materials Science and Engineering, Graduate School of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan)

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer The amount of retained austenite was increased by Q and P treatment in 12Cr-0.1C steel. Black-Right-Pointing-Pointer Ideal carbon concentrations in austenite and ferrite were calculated assuming CCE condition. Black-Right-Pointing-Pointer The optimum partitioning treatment condition for 12Cr-0.1C steel was found. Black-Right-Pointing-Pointer The strength-ductility balance of 12Cr-0.1C steel was improved by TRIP effect. - Abstract: Quenching and partitioning (Q and P) treatment was applied to a commercial low-carbon martensitic stainless steel, AISI Type 410 (Fe-12Cr-0.1C). The quench interruption temperature was optimized with consideration of the ideal carbon concentration in untransformed austenite after partitioning to lower the Ms temperature to room temperature. After partitioning at an appropriate temperature, a significant fraction of austenite was retained through the enrichment of carbon into the untransformed austenite. It was also suggested that the addition of silicon is not necessarily required for the Q and P treatment of 12Cr steel because of the retardation of carbide precipitation at the partitioning temperature owing to the large amount of chromium. Tensile testing revealed that the Q and P-treated material exhibited a significantly improved strength-ductility balance compared with conventional quench-and-tempered materials due to the transformation-induced plasticity (TRIP) effect by the retained austenite.

  16. Numerical predictions of dry oxidation of iron and low-carbon steel at moderately elevated temperatures

    International Nuclear Information System (INIS)

    Henshall, G.A.

    1996-11-01

    Wrought and cast low-carbon steel are candidate materials for the thick (e.g. 10 cm) outer barrier of nuclear waste packages being considered for use in the potential geological repository at Yucca Mountain. Dry oxidation is possible at the moderately elevated temperatures expected at the container surface (323-533 K or 50-260 C). Numerical predictions of dry oxidation damage were made based on experimental data for iron and low-carbon steel and parabolic oxidation theory. The Forward Euler method was implemented to integrate the parabolic rate law for arbitrary, complex temperature histories. Assuming growth of a defect-free, adherent oxide, the surface penetration of a low-carbon steel barrier following 5000 years of exposure to a severe, but repository-relevant, temperature history is predicted to be only about 0.127 mm, less than 0.13% of the expected container thickness of 10 cm. Allowing the oxide to spall upon reaching a critical thickness increases the predicted metal penetration values, but degradation is still computed to be negligible. Thus, dry oxidation is not expected to significantly degrade the performance of thick, corrosion allowance barriers constructed of low-carbon steel

  17. Metallurgical study of low-temperature plasma carbon diffusion treatments for stainless steels

    International Nuclear Information System (INIS)

    Lewis, D.B.; Leyland, A.; Stevenson, P.R.; Cawley, J.; Matthews, A.

    1993-01-01

    We recently reported a novel low-temperature carbon diffusion technique for surface hardening of stainless steels. The treatment was shown to provide benefits in terms of abrasive wear resistance. There is also evidence to suggest that by performing diffusion treatments at low temperatures (i.e. below 400 C), these benefits can be achieved without compromising corrosion resistance. Here a variety of surface analysis and depth profiling techniques have been used to determine the physical and mechanical properties of carbon-rich layers produced on a range of stainless steel substrate materials. X-ray diffraction (XRD) was employed to determine the crystallographic structure, whilst wavelength dispersive X-ray analysis (WDX) and glow discharge optical spectroscopy (GDOS) gave information on the concentration and distribution of the diffused species within the treated layers. A variety of carbide-based structures was detected, including the expected M 23 C 6 and, more surprisingly, M 3 C. Optical and electron microscopy techniques were used to provide information on layer morphology. The surfaces produced by the low-temperature carbon-diffusion process generally exhibit a distinct diffusion layer of between 1 and 20 μm, depending on the material and the treatment conditions. Austenitic stainless steels appear to give the best response to treatment, however other types of stainless steel can be treated, particularly if the microstructure contains above 5% retained austenite. Here we discuss the changes in mechanical and metallurgical properties provided by this technique and its potential value for treatment of both austenitic and other stainless steel substrate materials. (orig.)

  18. Novel dispersed magnetite core-shell nanogel polymers as corrosion inhibitors for carbon steel in acidic medium

    International Nuclear Information System (INIS)

    Atta, Ayman M.; El-Azabawy, Olfat E.; Ismail, H.S.; Hegazy, M.A.

    2011-01-01

    Graphical abstract: Display Omitted Research highlights: → Through a one-step thermal reaction, magnetite nanoparticles were synthesized, and self-assembled mixed films of modified cross-linked ionic polymer magnetite nanoparticles were prepared on iron surface. → The size distribution and shape of magnetite nanoparticles were examined using transmission electron microscopy (TEM). → The corrosion inhibition efficiency of carbon steel in 1 M HCl by the synthesized Fe 3 O 4 nanogel polymers has been studied using potentiodynamic polarization and EIS. → Scanning electron microscopy (SEM) measurements were applied to study the morphology of the carbon steel surface. - Abstract: Novel core-shell preparing poly(2-acrylamido-2-methylpropane sulfonic acid) (PAMPS) and copolymers with acrylic acid (AA) or acrylamide (AM) magnetic nanogels with controllable particle size produced via free aqueous polymerization at room temperature have been developed for the first time. The crosslinking polymerization was carried out in the presence of N,N'-methylenebisacrylamide (MBA) as a crosslinker, N,N,N',N'-tetramethylethylenediamine (TEMED) and potassium peroxydisulfate (KPS) as redox initiator system. The structure and morphology of the magnetic nanogels were characterized by Fourier transform infrared spectroscopy (FTIR), transmission and scanning electron microscopy (TEM and SEM). The effectiveness of the synthesized compounds as corrosion inhibitors for carbon steel in 1 M HCl was investigated by various electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results showed enhancement in inhibition efficiencies with increasing the inhibitor concentrations and temperatures. The results showed the nanogel particles act as mixed inhibitors. Adsorption of nanogel particles was found to fit the Langmuir isotherm and was chemisorption.

  19. The hot working characteristics of a boron bearing and a conventional low carbon steel

    International Nuclear Information System (INIS)

    Stumpf, Waldo; Banks, Kevin

    2006-01-01

    Constitutive hot working constants were determined for an 11 ppm boron low carbon strip steel and compared from 875 to 1140 deg. C and strain rates of 0.001-2.5 s -1 to a high nitrogen low carbon strip steel. The boron steel showed a different hot working behaviour than the conventional steel with the steady state flow stress about 50-60% higher, the peak strain more than 50% higher and the eventual ferrite grain size about 40% smaller, if compared at the same temperature compensated strain rates or Z values. This difference persisted where the soaking temperature before compression was varied between 1140 and 1250 deg. C, proving that undissolved AlN in the boron-bearing steel was not responsible. With systematically varied linear cooling rates after hot working, the final ferrite grain size in the boron steel is finer and is independent of the two Z values applied during hot working. Retarded softening by dynamic recrystallisation during hot working in the boron containing steel is probably caused by boron solute drag of moving grain boundaries

  20. Stress state evaluation in low carbon and TRIP steels by magnetic permeability

    International Nuclear Information System (INIS)

    Kouli, M.-E.; Giannakis, M

    2016-01-01

    Magnetic permeability is an indicative factor for the steel health monitoring. The measurements of magnetic permeability lead to the evaluation of the stress state of any ferromagnetic steel. The magnetic permeability measurements were conducted on low carbon and TRIP steel samples, which were subjected to both tensile and compressive stresses. The results indicated a direct correlation of the magnetic permeability with the mechanical properties, the stress state and the microstructural features of the examined samples. (paper)

  1. Conversion electron Moessbauer study of low carbon steel polarized in aqueous sulfate solution containing sulfite in low concentration

    International Nuclear Information System (INIS)

    Vertes, Cs.; Lakatos-Varsanyi, M.; Vertes, A.; Kuzmann, E.; Meisel, W.; Guetlich, P.

    1992-01-01

    The passivation of low carbon steel was studied in aqueous solution of 0.5 M Na 2 SO 4 +0.001 M NaHSO 3 at pH=3.5 and 6.5. The found major components at pH=3.5 were: γ-FeOOH and Fe 3 C, and also FeSO 4 .H 2 O could be identified on the surface of the low carbon steel as a minor component. At pH=6.5, the passive film contained only amorphous iron(III)-oxide or oxyhydroxide. (orig.)

  2. Grain Refinement of Low Carbon Martensitic Steel by Heat Treatment

    Directory of Open Access Journals (Sweden)

    N. V. Kolebina

    2015-01-01

    Full Text Available The low-carbon steels have good corrosion and technological properties. Hot deformation is the main operation in manufacturing the parts from these steels. So one of the important properties of the material is a property of plasticity. The grain size significantly influences on the ductility properties of steel. The grain size of steel depends on the chemical composition of the crystallization process, heat treatment, and steel machining. There are plenty methods to have grain refinement. However, taking into account the large size of the blanks for the hydro turbine parts, the thermal cycling is an advanced method of the grain refinement adaptable to streamlined production. This work experimentally studies the heat treatment influence on the microstructure of the low-carbon 01X13N04 alloy steel and proposes the optimal regime of the heat treatment to provide a significantly reduced grain size. L.M. Kleiner, N.P. Melnikov and I.N. Bogachyova’s works focused both on the microstructure of these steels and on the influence of its parameters on the mechanical properties. The paper focuses mainly on defining an optimal regime of the heat treatment for grain refinement. The phase composition of steel and temperature of phase transformation were defined by the theoretical analysis. The dilatometric experiment was done to determine the precise temperature of the phase transformations. The analysis and comparison of the experimental data with theoretical data and earlier studies have shown that the initial sample has residual stress and chemical heterogeneity. The influence of the heat treatment on the grain size was studied in detail. It is found that at temperatures above 950 ° C there is a high grain growth. It is determined that the optimal number of cycles is two. The postincreasing number of cycles does not cause further reducing grain size because of the accumulative recrystallization process. Based on the results obtained, the thermal cycling

  3. Yttrium implantation effects on extra low carbon steel and pure iron

    Energy Technology Data Exchange (ETDEWEB)

    Caudron, E.; Buscail, H. [Clermont-Ferrand-2 Univ., Le Puy en Velay (France). Lab. Vellave d`Elaboration; Jacob, Y.P.; Stroosnijder, M.F. [Institute for Advanced Materials, Joint Research Center, The European Commission, 21020, Ispra (Vatican City State, Holy See) (Italy); Josse-Courty, C. [Laboratoire de Recherche sur la Reactivite des Solides, UMR 56-13 CNRS, UFR Sciences et Techniques, 9 Avenue A. Savary, B.P. 400, 21011, Dijon Cedex (France)

    1999-05-25

    Extra low carbon steel and pure electrolytic iron samples were yttrium implanted using ion implantation technique. Compositions and structures of pure iron and steel samples were investigated before and after yttrium implantation by several analytical and structural techniques (RBS, SIMS, RHEED and XRD) to observe the yttrium implantation depth profiles in the samples. This paper shows the different effects of yttrium implantations (compositions and structures) according to the implanted sample nature. (orig.) 23 refs.

  4. Carbon isotopes in mollusk shell carbonates

    Science.gov (United States)

    McConnaughey, Ted A.; Gillikin, David Paul

    2008-10-01

    Mollusk shells contain many isotopic clues about calcification physiology and environmental conditions at the time of shell formation. In this review, we use both published and unpublished data to discuss carbon isotopes in both bivalve and gastropod shell carbonates. Land snails construct their shells mainly from respired CO2, and shell δ13C reflects the local mix of C3 and C4 plants consumed. Shell δ13C is typically >10‰ heavier than diet, probably because respiratory gas exchange discards CO2, and retains the isotopically heavier HCO3 -. Respired CO2 contributes less to the shells of aquatic mollusks, because CO2/O2 ratios are usually higher in water than in air, leading to more replacement of respired CO2 by environmental CO2. Fluid exchange with the environment also brings additional dissolved inorganic carbon (DIC) into the calcification site. Shell δ13C is typically a few ‰ lower than ambient DIC, and often decreases with age. Shell δ13C retains clues about processes such as ecosystem metabolism and estuarine mixing. Ca2+ ATPase-based models of calcification physiology developed for corals and algae likely apply to mollusks, too, but lower pH and carbonic anhydrase at the calcification site probably suppress kinetic isotope effects. Carbon isotopes in biogenic carbonates are clearly complex, but cautious interpretation can provide a wealth of information, especially after vital effects are better understood.

  5. Interphase and intergranular stress generation in carbon steels

    International Nuclear Information System (INIS)

    Oliver, E.C.; Daymond, M.R.; Withers, P.J.

    2004-01-01

    Neutron diffraction spectra have been acquired during tensile straining of high and low carbon steels, in order to compare the evolution of internal stress in ferritic steel with and without a reinforcing phase. In low carbon steel, the generation of intergranular stresses predominates, while in high carbon steel similar intergranular stresses among ferrite grain families are superposed upon a large redistribution of stress between phases. Comparison is made to calculations using elastoplastic self-consistent and finite element methods

  6. Hot ductility behavior of a low carbon advanced high strength steel (AHSS) microalloyed with boron

    OpenAIRE

    Mejía, Ignacio; Bedolla Jacuinde, Arnoldo; Maldonado, Cuauhtémoc; Cabrera Marrero, José M.

    2011-01-01

    The current study analyses the influence of boron addition on the hot ductility of a low carbon advanced high strength NiCrVCu steel. For this purpose hot tensile tests were carried out at different temperatures (650, 750, 800, 900 and 1000 ◦C) at a constant true strain rate of 0.001 s−1. Experimental results showed a substantial improvement in hot ductility for the low carbon advanced high strength steel when microalloyed with boron compared with that without boron addition. Nevertheless,...

  7. Design and analysis of reactor containment of steel-concrete composite laminated shell

    International Nuclear Information System (INIS)

    Ichikawa, K.; Isobata, O.; Kawamata, S.

    1977-01-01

    A new scheme of containment consisting of steel-concrete laminated shell is being developed. In the main part of a cylindrical vessel, the shell consists of two layers of thin steel plates located at the inner and outer surfaces, and a layer of concrete core into which both the steel plates are anchored. Because of the compressive and shearing resistance of the concrete core, the layers behave as a composite solid shell. Membrane forces are shared by steel plates and partly by concrete core. Bending moment is effectively resisted by the section with extreme layers of steel. Therefore, both surfaces can be designed as extremely thin plates: the inner plate, which is a load carrying members as well as a liner, can be welded without the laborious process of stress-relieving, and various jointing methods can be applied to the outer plate which is free from the need for leak tightness. The capability of the composite layers of behaving as a unified solid shell section depends largely on the shearing rigidity of the concrete core. However, as its resisting capacity to transverse shearing force is comparatively low, a device for reducing the shearing stress at the junction to the base mat is needed. In the new scheme, this part of the cylindrical shell is divided into multiple layers of the same kind of composite shell. This device makes the stiffness of the bottom of the cylindrical shell to lateral movement minimum while maintaining the proper resistance to membrane forces. The analysis shows that the transverse shearing stress can be reduced to less than 1√n of the ordinary case by dividing the thickness of the shell into n layers which are able to slip against each other at the contact surface. In order to validate the feasibility and safety of this new design, the results of analysis on the basis of up-to-date design loads are presented

  8. Bainitic Transformation and Properties of Low Carbon Carbide-Free Bainitic Steels with Cr Addition

    Directory of Open Access Journals (Sweden)

    Mingxing Zhou

    2017-07-01

    Full Text Available Two low carbon carbide-free bainitic steels (with and without Cr addition were designed, and each steel was treated by two kinds of heat treatment procedure (austempering and continuous cooling. The effects of Cr addition on bainitic transformation, microstructure, and properties of low carbon bainitic steels were investigated by dilatometry, metallography, X-ray diffraction, and a tensile test. The results show that Cr addition hinders the isothermal bainitic transformation, and this effect is more significant at higher transformation temperatures. In addition, Cr addition increases the tensile strength and elongation simultaneously for austempering treatment at a lower temperature. However, when the austempering temperature is higher, the strength increases and the elongation obviously decreases by Cr addition, resulting in the decrease in the product of tensile strength and elongation. Meanwhile, the austempering temperature should be lower in Cr-added steel than that in Cr-free steel in order to obtain better comprehensive properties. Moreover, for the continuous cooling treatment in the present study, the product of tensile strength and elongation significantly decreases with Cr addition due to more amounts of martensite.

  9. Kinetics of electrochemical boriding of low carbon steel

    International Nuclear Information System (INIS)

    Kartal, G.; Eryilmaz, O.L.; Krumdick, G.; Erdemir, A.; Timur, S.

    2011-01-01

    In this study, the growth kinetics of the boride layers forming on low carbon steel substrates was investigated during electrochemical boriding which was performed at a constant current density of 200 mA/cm 2 in a borax based electrolyte at temperatures ranging from 1123 K to 1273 K for periods of 5-120 min. After boriding, the presence of both FeB and Fe 2 B phases were confirmed by the X-ray diffraction method. Cross-sectional microscopy revealed a very dense and thick morphology for both boride phases. Micro hardness testing of the borided steel samples showed a significant increase in the hardness of the borided surfaces (i.e., up to (1700 ± 200) HV), while the hardness of un-borided steel samples was approximately (200 ± 20) HV. Systematic studies over a wide range of boriding time and temperature confirmed that the rate of the boride layer formation is strongly dependent on boriding duration and has a parabolic character. The activation energy of boride layer growth for electrochemical boriding was determined as (172.75 ± 8.6) kJ/mol.

  10. Microstructures and mechanical properties of duplex low carbon steel

    Science.gov (United States)

    Alfirano; Eben, U. S.; Hidayat, M.

    2018-04-01

    The microstructures behavior of duplex cold-rolled low carbon steel for automotive applications has been investigated. Intercritical annealing treatment is commonly used to develop a duplex low carbon steel containing ferrite and martensite. To get a duplex phase ferrite and martensite, the specimens were heated at inter-critical annealing temperature of 775°C - 825°C, for heating time up to 20 minutes, followed by water-quenched. The hardness of specimens was studied. The optical microscopy was used to analyze the microstructures. The optimal annealing conditions (martensite volume fraction approaching 20%) at 775°C with a heating time of 10 minutes was achieved. The highest hardness value was obtained in cold-rolled specimens of 41% in size reduction for intercritical annealing temperature of 825°C. In this condition, the hardness value was 373 HVN. The correlation between intercritical annealing temperature and time can be expressed in the transformation kinetics as fγ/fe = 1-exp(-Ktn) wherein K and n are grain growth rate constant and Avrami’s exponent, respectively. From experiment, the value of K = 0.15 and n = 0.461. Using the relationship between temperatures and heating time, activation energy (Q) can be calculated that is 267 kJ/mol.

  11. Relationship Between Solidification Microstructure and Hot Cracking Susceptibility for Continuous Casting of Low-Carbon and High-Strength Low-Alloyed Steels: A Phase-Field Study

    Science.gov (United States)

    Böttger, B.; Apel, M.; Santillana, B.; Eskin, D. G.

    2013-08-01

    Hot cracking is one of the major defects in continuous casting of steels, frequently limiting the productivity. To understand the factors leading to this defect, microstructure formation is simulated for a low-carbon and two high-strength low-alloyed steels. 2D simulation of the initial stage of solidification is performed in a moving slice of the slab using proprietary multiphase-field software and taking into account all elements which are expected to have a relevant effect on the mechanical properties and structure formation during solidification. To account for the correct thermodynamic and kinetic properties of the multicomponent alloy grades, the simulation software is online coupled to commercial thermodynamic and mobility databases. A moving-frame boundary condition allows traveling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. From the simulation results, significant microstructure differences between the steel grades are quantitatively evaluated and correlated with their hot cracking behavior according to the Rappaz-Drezet-Gremaud (RDG) hot cracking criterion. The possible role of the microalloying elements in hot cracking, in particular of traces of Ti, is analyzed. With the assumption that TiN precipitates trigger coalescence of the primary dendrites, quantitative evaluation of the critical strain rates leads to a full agreement with the observed hot cracking behavior.

  12. Hot ductility behavior of a low carbon advanced high strength steel (AHSS) microalloyed with boron

    International Nuclear Information System (INIS)

    Mejia, I.; Bedolla-Jacuinde, A.; Maldonado, C.; Cabrera, J.M.

    2011-01-01

    Research highlights: → Effect of boron on the hot ductility behavior of a low carbon NiCrVCu AHSS. → Boron addition of 117 ppm improves hot ductility over 100% in terms of RA. → Hot ductility improvement is associated with segregation/precipitation of boron. → Typical hot ductility recovery at lower temperatures does not appear in this steel. → Hot ductility loss is associated with precipitates/inclusions coupled with voids. - Abstract: The current study analyses the influence of boron addition on the hot ductility of a low carbon advanced high strength NiCrVCu steel. For this purpose hot tensile tests were carried out at different temperatures (650, 750, 800, 900 and 1000 deg. C) at a constant true strain rate of 0.001 s -1 . Experimental results showed a substantial improvement in hot ductility for the low carbon advanced high strength steel when microalloyed with boron compared with that without boron addition. Nevertheless, both steels showed poor ductility when tested at the lowest temperatures (650, 750 and 800 deg. C), and such behavior is associated to the precipitation of vanadium carbides/nitrides and inclusions, particularly MnS and CuS particles. The fracture mode of the low carbon advanced high strength steel microalloyed with boron seems to be more ductile than the steel without boron addition. Furthermore, the fracture surfaces of specimens tested at temperatures showing the highest ductility (900 and 1000 deg. C) indicate that the fracture mode is a result of ductile failure, while in the region of poor ductility the fracture mode is of the ductile-brittle type failure. It was shown that precipitates and/or inclusions coupled with voids play a meaningful role on the crack nucleation mechanism which in turn causes a hot ductility loss. Likewise, dynamic recrystallization (DRX) which always results in restoration of ductility only occurs in the range from 900 to 1000 deg. C. Results are discussed in terms of boron segregation towards

  13. Hot ductility behavior of a low carbon advanced high strength steel (AHSS) microalloyed with boron

    Energy Technology Data Exchange (ETDEWEB)

    Mejia, I., E-mail: imejia@umich.mx [Instituto de Investigaciones Metalurgicas, Universidad Michoacana de San Nicolas de Hidalgo, Edificio ' U' , Ciudad Universitaria, 58066 Morelia, Michoacan (Mexico); Bedolla-Jacuinde, A.; Maldonado, C. [Instituto de Investigaciones Metalurgicas, Universidad Michoacana de San Nicolas de Hidalgo, Edificio ' U' , Ciudad Universitaria, 58066 Morelia, Michoacan (Mexico); Cabrera, J.M. [Departament de Ciencia dels Materials i Enginyeria Metal.lurgica, ETSEIB - Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Fundacio CTM Centre Tecnologic, Av. de las Bases de Manresa 1, 08240 Manresa (Spain)

    2011-05-25

    Research highlights: {yields} Effect of boron on the hot ductility behavior of a low carbon NiCrVCu AHSS. {yields} Boron addition of 117 ppm improves hot ductility over 100% in terms of RA. {yields} Hot ductility improvement is associated with segregation/precipitation of boron. {yields} Typical hot ductility recovery at lower temperatures does not appear in this steel. {yields} Hot ductility loss is associated with precipitates/inclusions coupled with voids. - Abstract: The current study analyses the influence of boron addition on the hot ductility of a low carbon advanced high strength NiCrVCu steel. For this purpose hot tensile tests were carried out at different temperatures (650, 750, 800, 900 and 1000 deg. C) at a constant true strain rate of 0.001 s{sup -1}. Experimental results showed a substantial improvement in hot ductility for the low carbon advanced high strength steel when microalloyed with boron compared with that without boron addition. Nevertheless, both steels showed poor ductility when tested at the lowest temperatures (650, 750 and 800 deg. C), and such behavior is associated to the precipitation of vanadium carbides/nitrides and inclusions, particularly MnS and CuS particles. The fracture mode of the low carbon advanced high strength steel microalloyed with boron seems to be more ductile than the steel without boron addition. Furthermore, the fracture surfaces of specimens tested at temperatures showing the highest ductility (900 and 1000 deg. C) indicate that the fracture mode is a result of ductile failure, while in the region of poor ductility the fracture mode is of the ductile-brittle type failure. It was shown that precipitates and/or inclusions coupled with voids play a meaningful role on the crack nucleation mechanism which in turn causes a hot ductility loss. Likewise, dynamic recrystallization (DRX) which always results in restoration of ductility only occurs in the range from 900 to 1000 deg. C. Results are discussed in terms of

  14. Development of high strength hot rolled low carbon copper-bearing steel containing nanometer sized carbides

    Energy Technology Data Exchange (ETDEWEB)

    Phaniraj, M.P. [High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of); Shin, Young-Min [High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of); Department of Materials Science and Engineering, Korea University, Seoul 136-701 (Korea, Republic of); Lee, Joonho [Department of Materials Science and Engineering, Korea University, Seoul 136-701 (Korea, Republic of); Goo, Nam Hoon [Sheet Product Design Group, Hyundai Steel Co., North Industrial Street 1400, 343-823, DangJin 343-823 (Korea, Republic of); Kim, Dong-Ik; Suh, Jin-Yoo; Jung, Woo-Sang [High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of); Shim, Jae-Hyeok, E-mail: jhshim@kist.re.kr [High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of); Choi, In-Suk, E-mail: insukchoi@kist.re.kr [High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of)

    2015-05-01

    A low carbon ferritic steel was alloyed with Ti, Mo and Cu with the intention of achieving greater increment in strength by multiple precipitate strengthening. The steel is hot rolled and subjected to interrupted cooling to enable precipitation of Ti–Mo carbides and copper. Thermodynamic calculations were carried out to determine equilibrium phase fractions at different temperatures. Microstructure characterization using transmission electron microscopy and composition analysis revealed that the steel contains ~5 nm size precipitates of (Ti,Mo)C. Precipitation kinetics calculations using MatCalc software showed that mainly body centered cubic copper precipitates of size < 5nm form under the cooling conditions in the present study. The steel has the high tensile strength of 853 MPa and good ductility. The yield strength increases by 420 MPa, which is more than that achieved in hot rolled low carbon ferritic steels with only copper precipitates or only carbide precipitates. The precipitation and strengthening contribution of copper and (Ti,Mo)C precipitates and their effect on the work hardening behavior is discussed.

  15. Microstructure and failure behavior of dissimilar resistance spot welds between low carbon galvanized and austenitic stainless steels

    International Nuclear Information System (INIS)

    Marashi, P.; Pouranvari, M.; Amirabdollahian, S.; Abedi, A.; Goodarzi, M.

    2008-01-01

    Resistance spot welding was used to join austenitic stainless steel and galvanized low carbon steel. The relationship between failure mode and weld fusion zone characteristics (size and microstructure) was studied. It was found that spot weld strength in the pullout failure mode is controlled by the strength and fusion zone size of the galvanized steel side. The hardness of the fusion zone which is governed by the dilution between two base metals, and fusion zone size of galvanized carbon steel side are dominant factors in determining the failure mode

  16. Failure prediction of low-carbon steel pressure vessel and cylindrical models

    International Nuclear Information System (INIS)

    Zhang, K.D.; Wang, W.

    1987-01-01

    The failure loads predicted by failure assessment methods (namely the net-section stress criterion; the EPRI engineering approach for elastic-plastic analysis; the CEGB failure assessment route; the modified R6 curve by Milne for strain hardening; and the failure assessment curve based on J estimation by Ainsworth) have been compared with burst test results on externally, axially sharp notched pressure vessel and open-ended cylinder models made from typical low-carbon steel St45 seamless tube which has a transverse true stress-strain curve of straight-line and parabola type and a high value of ultimate strength to yield. It was concluded from the comparison that whilst the net-section stress criterion and the CEGB route did not give conservative predictions, Milne's modified curve did give a conservative and good prediction; Ainsworth's curve gave a fairly conservative prediction; and EPRI solutions also could conditionally give a good prediction but the conditions are still somewhat uncertain. It is suggested that Milne's modified R6 curve is used in failure assessment of low-carbon steel pressure vessels. (author)

  17. Plasticity of low carbon steel in a hot state

    Energy Technology Data Exchange (ETDEWEB)

    Konovalov, V P; Rizol' , A I; Shram, N N [Ural' skij Nauchno-Issledovatel' skij Inst. Chernykh Metallov, Sverdlovsk (USSR)

    1977-07-01

    The hot ductility (in tapered-specimen piersing test and the in wedge-shaped specimen rolling test) is studied of the Armeo-type low carbon steel produced by vacuum induction and open hearth techniques. The variations of the chemical composition within specified ranges, particularly as regards sulphur, oxygen and the Mn/S ratio, have a marked effect on the processing ductility. The temperature range of brittle fracture and acceptable hot working reductions as functions of the chemical composition have been revealed.

  18. Plasticity of low carbon steel in a hot state

    International Nuclear Information System (INIS)

    Konovalov, V.P.; Rizol', A.I.; Shram, N.N.

    1977-01-01

    The hot ductility (in tapered-specimen piersing test and the in wedge-shaped specimen rolling test) is studied of the Armeo-type low carbon steel produced by vacuum induction and open hearth techniques. The variations of the chemical composition within specified ranges, particularly as regards sulphur, oxygen and the Mn/S ratio, have a marked effect on the processing ductility. The temperature range of brittle fracture and acceptable hot working reductions as functions of the chemical composition have been revealed

  19. Nb(C,N) precipitation kinetics in the bainite region of a low-carbon Nb-microalloyed steel

    International Nuclear Information System (INIS)

    Park, J.S.; Lee, Y.K.

    2007-01-01

    Nb(C,N) precipitation in the bainite region (580-660 deg. C) of a low-carbon Nb-microalloyed steel was investigated by electrical resistivity and transmission electron microscopy. Nb(C,N) particles started precipitating after 100-200 s at isothermal temperatures after bainite transformation and cementite formation, and precipitation finished in 1000-2000 s. The precipitation-time-temperature diagram of Nb(C,N) in the bainite region of a low-carbon microalloyed steel was a type of C-curve, with a nose temperature of about 615 deg. C

  20. Interim fatigue design curves for carbon, low-alloy, and austenitic stainless steels in LWR environments

    International Nuclear Information System (INIS)

    Majumdar, S.; Chopra, O.K.; Shack, W.J.

    1993-01-01

    Both temperature and oxygen affect fatigue life; at the very low dissolved-oxygen levels in PWRs and BWRs with hydrogen water chemistry, environmental effects on fatigue life are modest at all temperatures (T) and strain rates. Between 0.1 and 0.2 ppM, the effect of dissolved-oxygen increases rapidly. In oxygenated environments, fatigue life depends strongly on strain rate and T. A fracture mechanics model is developed for predicting fatigue lives, and interim environmentally assisted cracking (EAC)-adjusted fatigue curves are proposed for carbon steels, low-alloy steels, and austenitic stainless steels

  1. Stochastic approach to pitting-corrosion-extreme modelling in low-carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Valor, A. [Facultad de Fisica, Universidad de La Habana, San Lazaro y L, Vedado 10400, La Habana (Cuba); Caleyo, F. [Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Edif. 7, Zacatenco, Mexico DF 07738 (Mexico)], E-mail: fcaleyo@gmail.com; Rivas, D.; Hallen, J.M. [Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Edif. 7, Zacatenco, Mexico DF 07738 (Mexico)

    2010-03-15

    A stochastic model previously developed by the authors using Markov chains has been improved in the light of new experimental evidence. The new model has been successfully applied to reproduce the time evolution of extreme pitting corrosion depths in low-carbon steel. The model is shown to provide a better physical understanding of the pitting process.

  2. Stochastic approach to pitting-corrosion-extreme modelling in low-carbon steel

    International Nuclear Information System (INIS)

    Valor, A.; Caleyo, F.; Rivas, D.; Hallen, J.M.

    2010-01-01

    A stochastic model previously developed by the authors using Markov chains has been improved in the light of new experimental evidence. The new model has been successfully applied to reproduce the time evolution of extreme pitting corrosion depths in low-carbon steel. The model is shown to provide a better physical understanding of the pitting process.

  3. Effect of High-Temperature Thermomechanical Treatment on the Brittle Fracture of Low-Carbon Steel

    Science.gov (United States)

    Smirnov, M. A.; Pyshmintsev, I. Yu.; Varnak, O. V.; Mal'tseva, A. N.

    2018-02-01

    The effect of high-temperature thermomechanical treatment (HTMT) on the brittleness connected with deformation-induced aging and on the reversible temper brittleness of a low-carbon tube steel with a ferrite-bainite structure has been studied. When conducting an HTMT of a low-alloy steel, changes should be taken into account in the amount of ferrite in its structure and relationships between the volume fractions of the lath and the acicular bainite. It has been established that steel subjected to HTMT undergoes transcrystalline embrittlement upon deformation aging. At the same time, HTMT, which suppresses intercrystalline fracture, leads to a weakening of the development of reversible temper brittleness.

  4. Modeling of roughness effect on hydrogen permeation in a low carbon steel

    OpenAIRE

    Carreño, J. A.; Uribe, I.; Carrillo, J. C.

    2003-01-01

    A model is presented to evaluate the effect of the roughness and the profile of concentration of hydrogen in a low carbon steel. The model takes advantage of the Fick's Second Law, to predict the transport of hydrogen in the steel. The problem is treated as a variational one and its space solution is made numerically by means of the Finite Elements Method, while the temporal equation is solved via the Finite Differences Method, in order to determine the concentration profiles of Hydrogen in t...

  5. Experimental and numerical simulation of carbon manganese steel ...

    African Journals Online (AJOL)

    Experimental and numerical simulation of carbon manganese steel for cyclic plastic behaviour. J Shit, S Dhar, S Acharyya. Abstract. The paper deals with finite element modeling of saturated low cycle fatigue and the cyclic hardening phenomena of the materials Sa333 grade 6 carbon steel and SS316 stainless steel.

  6. Passivation condition of carbon steel in bentonite/sand mixture

    International Nuclear Information System (INIS)

    Taniguchi, Naoki; Kawakami, Susumu

    2002-03-01

    It is essential to understand the corrosion type of carbon steel under the repository conditions for the lifetime assessment of carbon steel overpack used for geological isolation of high-level radioactive waste. According to the previous study, carbon steel is hard to passivate in buffer material assuming a chemical condition range of groundwater in Japan. However, concrete support will be constructed around the overpack in the case of repository in the soft rock system and groundwater having a higher pH may infiltrate to buffer material. There is a possibility that the corrosion type of carbon steel will be influenced by the rise of the pH in groundwater. In this study, anodic polarization experiments were performed to understand the passivation condition of carbon steel in buffer material saturated with water contacted with concrete. An ordinary concrete an a low-alkalinity concrete were used in the experiment. The results of the experiments showed that the carbon steel can passivate under the condition that water having pH > 13 infiltrate to the buffer material assuming present property of buffer material. If the low-alkalinity concrete is selected as the support material, passivation can not occur on carbon steel overpack. The effect of the factors of buffer material such as dry density and mixing ratio of sand on the passivation of carbon steel was also studied. The results of the study showed that the present property of buffer material is enough to prevent passivation of carbon steel. (author)

  7. Bainite Formation in Medium-Carbon Low-Silicon Spring Steels Accounting for Chemical Segregation

    NARCIS (Netherlands)

    Goulas, C.; Mecozzi, M.G.; Sietsma, J.

    2016-01-01

    In this paper, the effect of chemical inhomogeneity on the isothermal bainite formation is investigated in medium-carbon low-silicon spring steel by dilatometry and microscopy. The analysis of the microstructure at different times during transformation shows that chemical segregation of

  8. Ultrahigh Ductility, High-Carbon Martensitic Steel

    Science.gov (United States)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

    2016-10-01

    Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

  9. Effect of rare earth and titanium additions on the microstructures and properties of low carbon Fe-B cast steel

    International Nuclear Information System (INIS)

    Fu Hanguang; Xiao Qiang; Kuang Jiacai; Jiang Zhiqiang; Xing Jiandong

    2007-01-01

    A new type of wear resistant low carbon Fe-B cast steel with granular borides can be obtained by alloying with titanium and cerium rare earth (RE). As a result, the as-cast eutectic boride structures of Fe-B cast steel are greatly refined and a blocky, less interconnected boride network is obtained from continuous ledeburite. After heat treatment, the boride eutectic in the modified Fe-B cast steel is in the form of a granular boride structure that appears to be isolated particles The guide rollers made of modified low carbon Fe-B cast steel show excellent wear resistance and thermal fatigue resistance in high speed wire mills

  10. Mechanical properties and hot-rolled microstructures of a low carbon bainitic steel with Cu-P alloying

    International Nuclear Information System (INIS)

    Cui, W.F.; Zhang, S.X.; Jiang, Y.; Dong, J.; Liu, C.M.

    2011-01-01

    Highlights: → Mechanical properties and microstructures of low carbon bainite steel are examined. → Cu-P alloying promotes strengthening and uniform plastic deformation. → Cu-P alloying delays recovery process during rolling interval. → Lowering rolling temperature is favorable to increasing toughness. - Abstract: A low carbon bainitic steel with Cu-P alloying was developed. The new steel aims to meet the demand of high strength, high toughness and resistance to chloride ion corrosion for the components used in the environment of sea water and oceanic atmosphere. Mechanical properties of the steel were tested and strengthening and toughening mechanisms were analyzed by comparing hot-rolled microstructures of the low carbon bainitic steels with and without Cu-P alloying. The results show that Cu-P alloying provided strong solution strengthening with weak effect on ductility. The toughness loss caused by Cu-P alloying could be balanced by increasing the amount of martensite/remained austenite (M/A island) at lower finishing temperature. The static recovery process during rolling interval was delayed by the interaction of phosphorous, copper atoms with dislocations, which was favorable to the formation of bainitic plates. Super-fine Nb(C, N) particles precipitated on dislocations had coherency with bainite ferrite at 830 deg. C finishing temperature. Raising finishing temperature to 880 deg. C, Nb(C, N) particles were prone to coarsening and losing coherency. It was also found that no accurate lattice match relationship among retained austenite, martensite and bainite in granular bainitic microstructure.

  11. Mechanical properties and hot-rolled microstructures of a low carbon bainitic steel with Cu-P alloying

    Energy Technology Data Exchange (ETDEWEB)

    Cui, W.F., E-mail: wenfangcui@yahoo.com.cn [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China); Zhang, S.X. [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China); Technology Center of Laiwu Iron and Steel (Group) Co. Ltd., Laiwu 271104 (China); Jiang, Y. [School of Chemical Engineering, University of Queensland, Brisbane 4072 (Australia); Dong, J. [Technology Center of Laiwu Iron and Steel (Group) Co. Ltd., Laiwu 271104 (China); Liu, C.M. [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China)

    2011-08-15

    Highlights: {yields} Mechanical properties and microstructures of low carbon bainite steel are examined. {yields} Cu-P alloying promotes strengthening and uniform plastic deformation. {yields} Cu-P alloying delays recovery process during rolling interval. {yields} Lowering rolling temperature is favorable to increasing toughness. - Abstract: A low carbon bainitic steel with Cu-P alloying was developed. The new steel aims to meet the demand of high strength, high toughness and resistance to chloride ion corrosion for the components used in the environment of sea water and oceanic atmosphere. Mechanical properties of the steel were tested and strengthening and toughening mechanisms were analyzed by comparing hot-rolled microstructures of the low carbon bainitic steels with and without Cu-P alloying. The results show that Cu-P alloying provided strong solution strengthening with weak effect on ductility. The toughness loss caused by Cu-P alloying could be balanced by increasing the amount of martensite/remained austenite (M/A island) at lower finishing temperature. The static recovery process during rolling interval was delayed by the interaction of phosphorous, copper atoms with dislocations, which was favorable to the formation of bainitic plates. Super-fine Nb(C, N) particles precipitated on dislocations had coherency with bainite ferrite at 830 deg. C finishing temperature. Raising finishing temperature to 880 deg. C, Nb(C, N) particles were prone to coarsening and losing coherency. It was also found that no accurate lattice match relationship among retained austenite, martensite and bainite in granular bainitic microstructure.

  12. Comparison of the monotonic and cyclic mechanical properties of ultrafine-grained low carbon steels processed by continuous and conventional equal channel angular pressing

    International Nuclear Information System (INIS)

    Niendorf, T.; Böhner, A.; Höppel, H.W.; Göken, M.; Valiev, R.Z.; Maier, H.J.

    2013-01-01

    Highlights: ► UFG low-carbon steel was successfully processed by continuous ECAP-Conform. ► Continuously processed UFG steel shows high performance. ► High monotonic strength and good ductility. ► Microstructural stability under cyclic loading in the LCF regime. ► Established concepts can be used for predicting the properties. - Abstract: In the current study the mechanical properties of ultra-fine grained low carbon steel processed by conventional equal channel angular pressing and a continuous equal channel angular pressing-Conform process were investigated. Both monotonic and cyclic properties were determined for the steel in either condition and found to be very similar. Microstructural analyses employing electron backscatter diffraction were used for comparison of the low carbon steels processed by either technique. Both steels feature very similar grain sizes and misorientation angle distributions. With respect to fatigue life the low carbon steel investigated shows properties similar to ultra-fine grained interstitial-free steel processed by conventional equal channel angular pressing, and thus, the general fatigue behavior can be addressed following the same routines as proposed for interstitial-free steel. In conclusion, the continuously processed material exhibits very promising properties, and thus, equal channel angular pressing-Conform is a promising tool for production of ultra-fine grained steels in a large quantity

  13. Corrosion behaviors and contact resistances of the low-carbon steel bipolar plate with a chromized coating containing carbides and nitrides

    Energy Technology Data Exchange (ETDEWEB)

    Bai, Ching-Yuan; Ger, Ming-Der [Department of Applied Chemistry and Materials Science, Chung Cheng Institute of Technology, National Defense University, Ta-His, Tao-Yuan, 335 (China); Wu, Min-Sheng [Department of Weapon System Engineering, Chung Cheng Institute of Technology, National Defense University, Ta-His, Tao-Yuan, 335 (China)

    2009-08-15

    This work improved the surface performance of low-carbon steel AISI 1020 by a reforming pack chromization process at low temperature (700 C) and investigated the possibility that the modified steels are used as metal bipolar plates (BPP) of PEMFCs. The steel surface was activated by electrical discharge machining (EDM) with different currents before the chromizing procedure. Experimental results indicate that a dense and homogenous Cr-rich layer is formed on the EDM carbon steels by pack chromization. The chromized coating pretreated with electrical discharge currents of 2 A has the lowest corrosion current density, 5.78 x 10{sup -8} Acm{sup -2}, evaluated by potentiodynamic polarization in a 0.5 M H{sub 2}SO{sub 4} solution and the smallest interfacial contact resistance (ICR), 11.8 m{omega}-cm{sup 2}, at 140 N/cm{sup 2}. The carbon steel with a coating containing carbides and nitrides is promising for application as metal BPPs, and this report presents the first research in producing BPPs with carbon steels. (author)

  14. Properties of Concrete partially replaced with Coconut Shell as Coarse aggregate and Steel fibres in addition to its Concrete volume

    Science.gov (United States)

    Kalyana Chakravarthy, P. R.; Janani, R.; Ilango, T.; Dharani, K.

    2017-03-01

    Cement is a binder material with various composition of Concrete but instantly it posses low tensile strength. The study deals with mechanical properties of that optimized fiber in comparison with conventional and coconut shell concrete. The accumulation of fibers arbitrarily dispersed in the composition increases the resistance to cracking, deflection and other serviceability conditions substantially. The steel fiber in extra is one of the revision in coconut shell concrete and the outcome of steel fiber in coconut shell concrete was to investigate and compare with the conventional concrete. For the given range of steel fibe from 0.5 to 2.0%, 12 beams and 36 cylindrical specimens were cast and tested to find the mechanical properties like flexural strength, split tensile, impact resistance and the modulus of elasticity of both conventional and coconut shell concrete has been studied and the test consequences are compared with the control concrete and coconut shell concrete for M25 Grade. It is fulfilled that, the steel fibers used in this venture has shown significant development in all the properties of conventional and coconut shell concrete while compared to controlled conventional and coconut shell concrete like, Flexural strength by 6.67 % for 1.0 % of steel fiber in conventional concrete and by 5.87 % for 1.5 % of steel fiber in coconut shell concrete.

  15. Corrosion resistance of Ultra-Low-Carbon 19% Cr-11% Ni stainless steel for nuclear fuel reprocessing plants in nitric acid

    International Nuclear Information System (INIS)

    Ariga, Tamako; Takagi, Yoshio; Inazumi, Toru; Masamura, Katsumi; Sukekawa, M.

    1995-01-01

    An Ultra-Low-Carbon 19% Cr-11% Ni Stainless Steels used in nuclear fuel reprocessing plants where highly corrosion resistance in nitric acid is required has been developed. This steel has optimized the chemistry composition to decrease inclusions and deformation-induced martensitic transformation. The formation of deformation-induced martensite has the potential danger of accelerating corrosion in nitric acid. In this paper, effects of cold reduction and martensitic transformation on corrosion resistance of Ultra-Low-Carbon Stainless Steels in nitric acid are discussed. The developed steel showed excellent corrosion resistance during long-term exposure to nitric acid. (author)

  16. Microbially induced corrosion of carbon steel in deep groundwater environment

    Directory of Open Access Journals (Sweden)

    Pauliina eRajala

    2015-07-01

    Full Text Available The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland for periods of three and eight months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  17. Electrochemical Corrosion Behavior of Low Carbon I-Beam Steels In Simulated Yucca Mountain Repository Environment

    Energy Technology Data Exchange (ETDEWEB)

    Arjunan, Venugopal; Lamb, Joshua; Chandra, Dhanesh; Daemen, Jack; Jones, Denny A.; Engelhard, Mark H.; Lea, Alan S.

    2005-04-01

    The electrochemical corrosion behavior of low carbon steel was examined in a simulated Yucca Mountain (YM) ground water by varying the electrolyte concentration and temperature under aerated and deaerated conditions. The results show that in deaerated conditions, the corrosion rate is low in the order of 0.6 to 4.5mpy, between 25 to 85 C, respectively. However, in aerated conditions the measured rates were expectedly very high, in the order of 3-55mpy in the above mentioned temperature levels. The rates initially increased up to 45 C, and a decreasing trend was observed with further increase in temperature from 65 to 85 C. The maximum corrosion rate was occurred at 45 C (54.5mpy). The low corrosion rates observed in all deaerated conditions, and in aerated solutions at higher temperatures were due to the preferential adsorption of Mg-species on the steel surface, as identified by XPS analyses. The results also indicate possible localized corrosion behavior of carbon steel in aerated conditions up to 45 C.

  18. Electrochemical Corrosion Behavior of Low Carbon I-Beam Steels In Simulated Yucca Mountain Repository Environment

    International Nuclear Information System (INIS)

    Arjunan, Venugopal; Lamb, Joshua; Chandra, Dhanesh; Daemen, Jack; Jones, Denny A.; Engelhard, Mark H.; Lea, Alan S.

    2005-01-01

    The electrochemical corrosion behavior of low carbon steel was examined in a simulated Yucca Mountain (YM) ground water by varying the electrolyte concentration and temperature under aerated and deaerated conditions. The results show that in deaerated conditions, the corrosion rate is low in the order of 0.6 to 4.5mpy, between 25 to 85 C, respectively. However, in aerated conditions the measured rates were expectedly very high, in the order of 3-55mpy in the above mentioned temperature levels. The rates initially increased up to 45 C, and a decreasing trend was observed with further increase in temperature from 65 to 85 C. The maximum corrosion rate was occurred at 45 C (54.5mpy). The low corrosion rates observed in all deaerated conditions, and in aerated solutions at higher temperatures were due to the preferential adsorption of Mg-species on the steel surface, as identified by XPS analyses. The results also indicate possible localized corrosion behavior of carbon steel in aerated conditions up to 45 C

  19. Effects of LWR environments on fatigue life of carbon and low-alloy steels

    International Nuclear Information System (INIS)

    Chopra, O.K.; Shack, W.J.

    1995-03-01

    SME Boiler and Pressure Vessel Code provides construction of nuclear power plant components. Figure I-90 Appendix I to Section III of the Code specifies fatigue design curves for structural materials. While effects of environments are not explicitly addressed by the design curves, test data suggest that the Code fatigue curves may not always be adequate in coolant environments. This paper reports the results of recent fatigue tests that examine the effects of steel type, strain rate, dissolved oxygen level, strain range, loading waveform, and surface morphology on the fatigue life of A 106-Gr B carbon steel and A533-Gr B low-alloy steel in water

  20. The CCT diagrams of ultra low carbon bainitic steels and their impact toughness properties

    International Nuclear Information System (INIS)

    Lis, A.K.; Lis, J.; Jeziorski, L.

    1998-01-01

    The CCT diagrams of ULCB N i steels, HN3MV, HN3MVCu having 5.1% Ni and 3.5% Ni and Cu bearing steels; HN3M1.5Cu, HSLA 100 have been determined. The reduced carbon concentration in steel, in order to prevent the formation of cementite, allowed for using nickel, manganese, chromium and molybdenum to enhance hardenability and refinement of the bainitic microstructures by lowering B S temperature. Copper and microadditions of vanadium and niobium are successfully used for precipitation strengthening of steel both in thermomechanically or heat treated conditions. Very good fracture toughness at low temperatures and high yield strength properties of HN3MVCu and HN3MV steels allowed for fulfillment of the requirements for steel plates for pressure vessels and cryogenic applications. (author)

  1. Microstructure and Mechanical Properties of Inconel 625 Alloy on Low Carbon Steel by Heat Treatment after Overlay Welding

    International Nuclear Information System (INIS)

    Kim, Seungpil; Jang, Jaeho; Kim, Jungsoo; Kim, Byung Jun; Sohn, Keun Yong; Nam, Dae-Geun

    2016-01-01

    Overlay welding technique is one of methods used to improve metal mechanical properties such as strength, toughness and corrosion resistance. Generally, Inconel 625 alloy is used for overlay welding layer on low carbon steels for economic consideration. However, the method produces some problems in the microstructure of the cast structure and some defects, caused by the elevated temperatures of the overlay process. To resolve these problems, heat treatments are required. In this study, Inconel 625 alloy was welded on a low carbon steel by the overlay welding process to investigate the resulting microstructure and mechanical properties. A double heat treatment was performed to improve the mechanical properties of the welding and substrate layers. It was found that Inconel 625 alloy had an austenite microstructure after the first heat treatment, but the low carbon steel had a ferrite-pearlite microstructure after the second heat treatment. After the double heat treatment, the sample showed the optimum hardness because of grain refinement and homogenization of the microstructure.

  2. Microstructure and Mechanical Properties of Inconel 625 Alloy on Low Carbon Steel by Heat Treatment after Overlay Welding

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seungpil; Jang, Jaeho; Kim, Jungsoo; Kim, Byung Jun; Sohn, Keun Yong; Nam, Dae-Geun [Korea Institute of Industrial Technology, Busan (Korea, Republic of)

    2016-08-15

    Overlay welding technique is one of methods used to improve metal mechanical properties such as strength, toughness and corrosion resistance. Generally, Inconel 625 alloy is used for overlay welding layer on low carbon steels for economic consideration. However, the method produces some problems in the microstructure of the cast structure and some defects, caused by the elevated temperatures of the overlay process. To resolve these problems, heat treatments are required. In this study, Inconel 625 alloy was welded on a low carbon steel by the overlay welding process to investigate the resulting microstructure and mechanical properties. A double heat treatment was performed to improve the mechanical properties of the welding and substrate layers. It was found that Inconel 625 alloy had an austenite microstructure after the first heat treatment, but the low carbon steel had a ferrite-pearlite microstructure after the second heat treatment. After the double heat treatment, the sample showed the optimum hardness because of grain refinement and homogenization of the microstructure.

  3. Statistical analysis of fatigue strain-life data for carbon and low-alloy steels

    International Nuclear Information System (INIS)

    Keisler, J.; Chopra, O.K.; Shack, W.J.

    1994-08-01

    The existing fatigue strain vs. life (S-N) data, foreign and domestic, for carbon and low-alloy steels used in the construction of nuclear power plant components have been compiled and categorized according to material, loading, and environmental conditions. A statistical model has been developed for estimating the effects of the various test conditions on fatigue life. The results of a rigorous statistical analysis have been used to estimate the probability of initiating a fatigue crack. Data in the literature were reviewed to evaluate the effects of size, geometry, and surface finish of a component on its fatigue life. The fatigue S-N curves for components have been determined by applying design margins for size, geometry, and surface finish to crack initiation curves estimated from the model. The significance of the effect of environment on the current Code design curve and on the proposed interim design curves for carbon and low-alloy steels presented in NUREG/CR-5999 is discussed

  4. The study of the corrosion protection of the low-carbon steel using film-products

    International Nuclear Information System (INIS)

    Aiancului, L.; Millet, Jean-Pierre

    2001-01-01

    The paper reports studies on the efficiency of the film-inhibitors that covered low-carbon steel placed in a humid medium, and also, the optimization of the working conditions to improve the resistance to corrosion. The analyzes were done in the Industrial Physical - Chemical Laboratories of INSA - Lyon by electrochemical stationary techniques. The experimental device was a potentiometer of type EGG PAR (Princeton Applied Research). It was connected with a computer and three potential electrodes introduced in a cell with NaCl 30 g/l solution to acquire the data and to process the information. The film-products used were organic hydrosoluble polymers with diphosphonic 'heads' that permit a very good absorption at the metallic surface. This research is used to protect the installations of low-carbon steel against the atmospheric and high temperature corrosion. (authors)

  5. Corrosion of carbon steel welds

    International Nuclear Information System (INIS)

    Daniel, B.

    1988-09-01

    This report assesses the factors which cause preferential attack to occur in carbon steel fusion welds. It was concluded that the main factors were: the inclusion content of the weld metal, the potential of the weld metal being less noble than that of the parent, and the presence of low-temperature transformation products in the heat-affected zone of the weld. These factors should be minimized or eliminated as appropriate so that the corrosion allowances determined for carbon steel waste drums is also adequate for the welds. An experimental/theoretical approach is recommended to evaluate the relative corrosion resistance of welds prepared from BS 4360 grade 43A steel to that of the parent material. (author)

  6. Electrochemical Performance of Low-Carbon Steel in Alkaline Model Solutions Containing Hybrid Aggregates

    NARCIS (Netherlands)

    Koleva, D.A.; Hu, J.; De Wit, J.H.W.; Boshkov, N.; Radeva, T.; Milkova, V.; Van Breugel, K.

    2010-01-01

    This work reports on the electrochemical performance of low-carbon steel electrodes in model alkaline solutions in the presence of 4.9.10-4 g/l hybrid aggregates i.e. cement extract, containing PDADMAC (poly (diallyl, dimethyl ammonium chloride) / PAA (Poly (acrylic acid)/ PDADMAC over a CaO core.

  7. Effect of carbon content on formation of bimodal microstructure and mechanical properties of low-carbon steels subjected to heavy-reduction single-pass hot/warm deformation

    Energy Technology Data Exchange (ETDEWEB)

    Park, Hyung-Won, E-mail: wonipark@iis.u-tokyo.ac.jp [Graduate School of Engineering, The University of Tokyo, Komaba 4-6-1, Meguro-ku 153-8505, Tokyo (Japan); Yanagimoto, Jun [Institute of Industrial Science, The University of Tokyo, Komaba 4-6-1, Meguro-ku 153-8505, Tokyo (Japan)

    2014-06-01

    A compression test simulating heavy-reduction single-pass rolling was conducted to investigate the microstructural evolution based on the formation of a bimodal structure and the mechanical properties of 0.01% and 0.1% carbon steels and niobium steel. When thermomechanical processing was conducted near and above the critical transformation temperature (A{sub c3}), microstructures of all steels were significantly refined and consisted of equiaxed grains without elongated grains. Nevertheless, these microstructures showed weak or no formation of the bimodal structure or coarse grains with decreasing carbon content, while they showed bimodal structure formation when 0.2% carbon steel was used in our previous research. The average grain size of Nb steel was about 2 μm and its microstructure was uniformly refined. These may be attributed to a decrease in the number of nucleation sites with decreasing carbon content in low-carbon steels and the occurrence of nucleation at grain boundaries as well as in grain interiors in Nb steel during processing. Mechanical properties of all steels deformed above the critical transformation temperature exhibited high performance characteristics with superior strength and marked elongation. Their fractographs indicated ductile fracture, which was revealed by SEM observation after a tensile test.

  8. Development of Low Carbon Niobium Bearing High Strength F-B Dual Phase Steel with High Hole Expansion Property

    Science.gov (United States)

    Zhang, Lin; Xia, Ming-sheng; Xiong, Zi-liu; Du, Yan-bing; Qiao, Zhi-ming; Zhang, Hong-bo

    In the study a low carbon niobium bearing high strength F-B dual phase automobile steel with high hole expansion property has been investigated. Steels of different chemical composition have been investigated by simulation experiments of controlled rolling and cooling process to study the influences of chemical elements, especially for C,Nb and Ti, and cooling pattern on the mechanical properties, flangeability and microstructure of strips. So-called 3-stages cooling pattern was adopted in simulation experiments, combining ultra fast cooling in first stage, air cooling in middle stage and fast cooling in the last stage, and at the end of run-out table the temperature of rolled pieces drop to below Bs point. Optical microstructure and SEM morphology have been observed. Results indicate that it is possible to obtain dual phase microstructure of polygonal ferrite plus bainite in adopting 3-stages cooling pattern. The low temperature coiling method using 3-step controlled cooling pattern after hot rolling is effective to produce low carbon Nb bearing steel with high balance of strength-ductility-flangeability, in addition, higher carbon content of steel tend to be detrimental to flangeability of steel, due to much carbide precipitation at ferrite boundary. Based on the results of simulation experiments mill trial has been carried out and hot rolled high strength steel with tensile strength higher as 600Mpa and hole expansion ratio higher as 100% has been developed successfully.

  9. Formation of low friction and wear-resistant carbon coatings on tool steel by 75keV, high-dose carbon ion implantation

    International Nuclear Information System (INIS)

    Mikkelsen, N.J.; Eskildsen, S.S.; Straede, C.A.; Chechenin, N.G.

    1994-01-01

    Hardened AISI D2 steel samples were subjected to mass-separated C + ion bombardment at 75keV with ion doses in the range 0.5-15x10 18 C + cm -2 . It was observed that sputtering was still limited, and the system exhibited internal growth, because most of the ions penetrated more than 0.1μm into the growing carbon film. At the lowest ion doses applied, carbon was implanted into the steel, while higher doses resulted in the implanted carbon concentration near the surface being almost 100%. For the highest doses applied, Rutherford backscattering spectrometry and surface profilometry analyses showed that layers about 0.5-1μm thick of almost pure carbon grew outward from the steel substrate. Transmission electron microscopy showed that the carbon layers were amorphous and exhibited an intermixed layer-substrate interface. The layers were hard and exhibited pronounced elastic recovery when subjected to ultralow load indentation. Low friction and excellent wear properties were measured when tested under dry conditions with a ball-on-disc tribometer. ((orig.))

  10. Corrosion of carbon steel and low-alloy steel in diluted seawater containing hydrazine under gamma-rays irradiation

    International Nuclear Information System (INIS)

    Nakano, Junichi; Yamamoto, Masahiro; Tsukada, Takashi

    2014-01-01

    Seawater was injected into reactor cores of Units 1, 2, and 3 in the Fukushima Daiichi nuclear power station as an urgent coolant. It is considered that the injected seawater causes corrosion of steels of the reactor pressure vessel and primary containment vessel. To investigate the effects of gamma-rays irradiation on weight loss in carbon steel and low-alloy steel, corrosion tests were performed in diluted seawater at 50°C under gamma-rays irradiation. Specimens were irradiated with dose rates of 4.4 kGy/h and 0.2 kGy/h. To evaluate the effects of hydrazine (N 2 H 4 ) on the reduction of oxygen and hydrogen peroxide, N 2 H 4 was added to the diluted seawater. In the diluted seawater without N 2 H 4 , weight loss in the steels irradiated with 0.2 kGy/h was similar to that in the unirradiated steels, and weight loss in the steels irradiated with 4.4 kGy/h increased to approximate 1.7 times of those in the unirradiated steels. Weight loss in the steels irradiated in the diluted seawater containing N 2 H 4 was similar to that in the diluted seawater without N 2 H 4 . When N 2 was introduced into the gas phase in the flasks during gamma-rays irradiation, weight loss in the steels decreased. (author)

  11. Spectroscopic investigation of plasma electrolytic borocarburizing on q235 low-carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Run [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China); Zhenjiang Watercraft College, Zhenjiang 212000, Jiangsu (China); Wang, Bin; Wu, Jie [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China); Xue, Wenbin, E-mail: xuewb@bnu.edu.cn [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China); Jin, Xiaoyue; Du, Jiancheng; Hua, Ming [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China)

    2014-12-01

    Highlights: • The plasma discharge behaviors for PEB/C on steels were evaluated by OES. • Electron temperature, concentration, atomic ionization degree were calculated. • The decomposition mechanism of electrolyte and was analyzed. - Abstract: A plasma electrolytic borocarburizing process (PEB/C) in borax electrolyte with glycerin additive was employed to fabricate a hardening layer on Q235 low-carbon steel. Optical emission spectroscopy (OES) was utilized to investigate the spectroscopy characteristics of plasma discharge around the steel during PEB/C process. Some plasma parameters were calculated in terms of OES. The electron temperature and electron concentration in plasma discharge zone is about 3000–12,000 K and 2 × 10{sup 22} m{sup −3}–1.4 × 10{sup 23} m{sup −3}. The atomic ionization degrees of iron, carbon and boron are 10{sup −16}–10{sup −3}, and 10{sup −23}–10{sup −6}, 10{sup −19}–10{sup −4}, respectively, which depend on discharge time. The surface morphology and cross-sectional microstructure of PEB/C hardening layer were observed, and the electrolyte decomposition and plasma discharge behaviors were discussed.

  12. Spectroscopic investigation of plasma electrolytic borocarburizing on q235 low-carbon steel

    International Nuclear Information System (INIS)

    Liu, Run; Wang, Bin; Wu, Jie; Xue, Wenbin; Jin, Xiaoyue; Du, Jiancheng; Hua, Ming

    2014-01-01

    Highlights: • The plasma discharge behaviors for PEB/C on steels were evaluated by OES. • Electron temperature, concentration, atomic ionization degree were calculated. • The decomposition mechanism of electrolyte and was analyzed. - Abstract: A plasma electrolytic borocarburizing process (PEB/C) in borax electrolyte with glycerin additive was employed to fabricate a hardening layer on Q235 low-carbon steel. Optical emission spectroscopy (OES) was utilized to investigate the spectroscopy characteristics of plasma discharge around the steel during PEB/C process. Some plasma parameters were calculated in terms of OES. The electron temperature and electron concentration in plasma discharge zone is about 3000–12,000 K and 2 × 10 22 m −3 –1.4 × 10 23 m −3 . The atomic ionization degrees of iron, carbon and boron are 10 −16 –10 −3 , and 10 −23 –10 −6 , 10 −19 –10 −4 , respectively, which depend on discharge time. The surface morphology and cross-sectional microstructure of PEB/C hardening layer were observed, and the electrolyte decomposition and plasma discharge behaviors were discussed

  13. Analysis of low-carbon industrial symbiosis technology for carbon mitigation in a Chinese iron/steel industrial park: A case study with carbon flow analysis

    International Nuclear Information System (INIS)

    Zhang, Hui; Dong, Liang; Li, Huiquan; Fujita, Tsuyoshi; Ohnishi, Satoshi; Tang, Qing

    2013-01-01

    CO 2 mitigation strategies in industrial parks are a significant component of the Chinese climate change mitigation policy, and industrial symbiosis can provide specific CO 2 mitigation opportunity. Technology is important to support symbiosis, but few studies in China have focused on this topic at the industrial park level. This research presented a case study in a national iron and steel industrial park in China. Focus was given onto carbon mitigation through industrial symbiosis technology using substance flow analysis (SFA). Three typical iron and steel industry technologies, including coke dry quenching (CDQ), combined cycle power plant (CCPP), and CO 2 capture by slag carbonization (CCSC) were evaluated with SFA. Technology assessment was further conducted in terms of carbon mitigation potential and unit reduction cost. Compared with the Business as usual (BAU) scenario, application with CDQ, CCPP, and CCSC reduced the net carbon emissions by 56.18, 134.43, and 222.89 kg CO 2 per ton crude steel inside the industrial parks, respectively, including both direct and indirect emissions. Economic assessment revealed that the unit costs for the three technologies were also high, thereby necessitating national financial support. Finally, relevant policy suggestions and future concerns were proposed and discussed. - Highlights: • A typical carbon mitigation case study on China iron/steel industrial park. • Using carbon SFA to investigate mitigation effects of industrial symbiosis technology. • CCPP greatly reduced the indirect carbon emission embodied in power purchase. • CCSC reduced the carbon emission by distributing fixed carbon into by-product. • Specific low carbon-tech promotion policies fit to China was discussed and proposed

  14. Some observations on the carburization of type 316 stainless steel foil in a low carbon activity sodium environment

    International Nuclear Information System (INIS)

    Thorley, A.W.; Jeffcoat, P.J.

    1982-01-01

    Work currently being undertaken to establish the equilibrium composition of carbides which form in stainless steel foils during their exposure to low carbon activity sodium environment is described. The time it takes the carbon to reach equilibrium during exposure to sodium of different carbon activity is discussed. The lowest carbon activity measureable in test loops where the sodium is just above carburizing to stainless steel is reported. Analytical techniques are used to determine the composition of the carbide and the austenite matrix and hence estimate the carbon activity of the equilibrium structure. This provides a comparison with carbon activity values determined by alternative methods such as the Harwell Carbon Meter and nickel tab techniques

  15. TEM Study of the Orientation Relationship Between Cementite and Ferrite in a Bainitic Low Carbon High Strength Low Alloy Steel

    OpenAIRE

    Illescas Fernandez, Silvia; Brown, A.P.; He, K.; Fernández, Javier; Guilemany Casadamon, Josep Maria

    2005-01-01

    Two different bainitic structures are observed in a steel depending on the sample heat treatment. The different types of bainitic structures exhibit different orientation relationships between cementite and the ferrite matrix. Upper bainite presents a Pitsch orientation relationship and lower bainite presents a Bagaryatski orientation relationship. Different heat treatments of low carbon HSLA steel samples have been studied using TEM in order to find the orientation relationshi...

  16. Nano-scaled iron-carbon precipitates in HSLC and HSLA steels

    Institute of Scientific and Technical Information of China (English)

    2007-01-01

    This paper studies the composition, quantity and particle size distribution of nano-scaled precipitates with size less than 20 nm in high strength low carbon (HSLC) steel and their effects on mechanical properties of HSLC steel by means of mass balance calculation of nano-scaled precipitates measured by chemical phase analysis plus SAXS method, high-resolution TEM analysis and thermodynamics calculation, as well as temper rapid cooling treatment of ZJ330. It is found that there existed a large quantity of nano-scaled iron-carbon precipitates with size less than 18 nm in low carbon steel produced by CSP and they are mainly Fe-O-C and Fe-Ti-O-C precipitates formed below temperature A1. These precipitates have ob- vious precipitation strengthening effect on HSLC steel and this may be regarded as one of the main reasons why HSLC steel has higher strength. There also existed a lot of iron-carbon precipitates with size less than 36 nm in HSLA steels.

  17. Whole through processing understanding of rolling and recrystallization textures in low carbon steels

    International Nuclear Information System (INIS)

    Roatta, A; Fourty, A; Bolmaro, R.E

    2008-01-01

    Processing steels to achieve particular useful properties is a science as well as an art. Many of the properties of modern steels are a successful combination of empiric and scientific knowledge. Deep drawing low carbon steels have been used and improved through many decades of research and technological advance. However the micro mechanisms involved in the development of particular microstructures and properties are still under discussion. The current paper shows an integrated attempt to obtain consistent microscopical data from micromechanical simulations coupled with recrystallization and phase transformation codes. The simulations are performed in a way such that the information obtained from certain temperature, level or process is used in the next step to proceed further. The goal is not avoiding experiments but having a whole through scale and time integration for judging the validity of similar parameters and assumptions during the different processing steps. The simulations include high and low temperature deformation and recrystallization in the austenite region, phase transformation to room temperature, low temperature deformation and recrystallization in the ferrite phase region. The results are compared with experiments available in the literature

  18. Interface Analyses Between a Case-Hardened Ingot Casting Steel and Carbon-Containing and Carbon-Free Refractories

    Science.gov (United States)

    Fruhstorfer, Jens; Dudczig, Steffen; Rudolph, Martin; Schmidt, Gert; Brachhold, Nora; Schöttler, Leandro; Rafaja, David; Aneziris, Christos G.

    2018-06-01

    Corrosion tests of carbon-free and carbon-containing refractories were performed. The carbon-free crucibles corroded, whereas the carbon-containing crucibles were negligibly attacked. On them, inclusions were attached. This study investigates melt oxygen contents, interface properties, and steel compositions with their non-metallic inclusions in order to explore the inclusion formation and deposition mechanisms. The carbon-free crucibles were based on alumina, mullite, and zirconia- and titania-doped alumina (AZT). The carbon-containing (-C) ones were alumina-C and AZT-C. Furthermore, nanoscaled carbon and alumina additives (-n) were applied in an AZT-C-n material. In the crucibles, the case-hardened steel 17CrNiMo7-6 was remelted at 1580 °C. It was observed that the melt and steel oxygen contents were higher for the tests in the carbon-free crucibles. Into these crucibles, the deoxidizing alloying elements Mn and Si diffused. Reducing contents of deoxidizing elements resulted in higher steel oxygen levels and less inclusions, mainly of the inclusion group SiO2-core-MnS-shell (2.5 to 8 μ m). These developed from smaller SiO2 nuclei. The inclusion amount in the steel was highest after remelting in AZT-C-n for 30 minutes but decreased strongly with increasing remelting time (60 minutes) due to inclusions' deposition on the refractory surface. The Ti from the AZT and the nanoadditives supported inclusion growth and deposition. Other inclusion groups were alumina and calcium aluminate inclusions. Their contents were high after remelting in carbon- or AZT-containing crucibles but generally decreased during remelting. On the AZT-C-n crucible, a dense layer formed from vitreous compositions including Al, Ca, Mg, Si, and Ti. To summarize, for reducing forming inclusion amounts, mullite is recommended as refractory material. For capturing formed inclusions, AZT-C-n showed a high potential.

  19. Study on corrosion of carbon steel in DEA aqueous solutions

    Science.gov (United States)

    Yang, Jun Han; Xie, Jia Lin; Zhang, Li

    2018-02-01

    Corrosion of carbon steel in the CO2 capture process using diethanolamine (DEA) aqueous solutions was investigated. The effects of the mass concentrations of DEA, solution temperature and CO2 loading on the corrosion rate of carbon steel were demonstrated. The experimental results provided comprehensive information on the appropriate concentration range of DEA aqueous solutions under which low corrosion of carbon steel can be achieved.

  20. Intergranular stress corrosion cracking of low alloy and carbon steels in high temperature pure water

    International Nuclear Information System (INIS)

    Tsubota, M.; Sakamoto, H.; Tsuzuki, R.

    1993-01-01

    Stress corrosion cracking (SCC) behavior of low alloy steels (A508 and SNCM630) and a carbon steel (SGV480) in high temperature water has been examined with relation to the heat treatment condition, including a long time aging, and the mechanical properties. Intergranular stress corrosion cracking (IGSCC) as observed in the highly hardened specimens, and there was observed in the highly hardened specimens, and there was observed in the highly hardened specimens, and there was observed a close relationship between hardness and SCC susceptibility. From the engineering point of view, it was concluded that adequate SR (stress relief) or tempering heat treatment is necessary to avoid the IGSCC of the welded structures made of low alloy and carbon steels. A508 heat treated with specified quench and temper did not show the SCC susceptibility, even after aging 10000 hours at 350, 400 and 450 degrees C. Tensile properties corresponding to the critical hardness for SSC susceptibility coincided with the values at the 'necking point' in the true stress-strain curve. Ductile-brittle transition observed in the fracture toughness test also occurred at around the critical hardness for SCC susceptibility. Therefore, it was conjectured that the limitation of plasticity was an absolute cause for the SCC susceptibility of the steels

  1. Microstructure and Property of Mn-Nb-B Low Carbon Bainite High Strength Steel Under Ultra-fast Cooling

    Directory of Open Access Journals (Sweden)

    WANG Bing-xing

    2016-07-01

    Full Text Available Using the Mn-Nb-B low carbon bainite high strength steel with the reducing production technology as the research target, the deformation behavior and phase transformation behavior were studied by the thermal simulation testing machine. Combining with the characteristics of the medium and heavy plate production line, the controlled rolling and controlled cooling technology based on ultra-fast cooling were designed to produce low cost high strength construction machinery steel with superior comprehensive mechanical properties. The strengthening mechanisms such as grain refinement strengthening, precipitation strengthening are effective to produce the Mn-Nb-B low carbon bainite high strength steel. The yield strength and tensile strength of the product reach to 678MPa and 756 MPa respectively, the elongation A50 is 33% and the impact energy at -20℃ is 261J. The microstructure of the steel is composed of granular bainite, acicular ferrite and lath bainite. A large number of fine, point, granular M/A constituents and dislocation structures dispersively distributed inside the matrix, and also tiny and dispersed (Nb,Ti (C,N precipitates are observed by transmission electron microscopy.

  2. Understanding dual precipitation strengthening in ultra-high strength low carbon steel containing nano-sized copper precipitates and carbides

    Science.gov (United States)

    Phaniraj, M. P.; Shin, Young-Min; Jung, Woo-Sang; Kim, Man-Ho; Choi, In-Suk

    2017-07-01

    Low carbon ferritic steel alloyed with Ti, Mo and Cu was hot rolled and interrupt cooled to produce nano-sized precipitates of copper and (Ti,Mo)C carbides. The steel had a tensile strength of 840 MPa, an increase in yield strength of 380 MPa over that of the plain carbon steel and reasonable ductility. Transmission electron microscopy and small angle neutron scattering were used to characterize size and volume fraction of the precipitates in the steels designed to form only copper precipitates and only (Ti,Mo)C carbides. The individual and combined precipitation strengthening contributions was calculated using the size and volume fraction of precipitates and compared with the measured values.

  3. Xanthium strumarium leaves extracts as a friendly corrosion inhibitor of low carbon steel in hydrochloric acid: Kinetics and mathematical studies

    Directory of Open Access Journals (Sweden)

    Anees A. Khadom

    2018-06-01

    Full Text Available Corrosion inhibition of low carbon steel in 1 M HCl was investigated in absence and presence of Xanthium strumarium leaves (XSL extracts as a friendly corrosion inhibitor. The effect of temperature and inhibitor concentration was studied using weight loss method. The result obtained shown that Xanthium strumarium leaves extracts act as an inhibitor for low carbon steel in HCl and reduces the corrosion rate. The inhibition efficiency was found to increases with increase in inhibitor concentration and temperature. Higher inhibition efficiency was 94.82% at higher level of inhibitor concentration and temperature. The adsorption of Xanthium strumarium leaves extracts was found to obey Langmuir adsorption isotherm model. The values of the free energy of adsorption was more than −20 kJ/mol, which is indicative of mixed mode of physical and chemical adsorption. Keywords: Corrosion, Green inhibitor, Natural extracts, Low carbon steel, Acid, Adsorption

  4. Application of Moessbauer effect to the study of austenite retained in low carbon steels

    International Nuclear Information System (INIS)

    Azevedo, A.L.T. de; Silva, E.G. da

    1979-01-01

    Moessbauer effect measurements were performed in two samples of low carbon, low alloy steels, one with a bainite granular microstructure and the other a martensitic one. The concentration of the retained austenite was determined in both samples by Moessbauer spectrometry and X radiation, a very good agreement for the sample with a greater austenite content having been observed. From the assumption that the carbon atoms in the f.c.c. matrix repel one another due to Coulomb interactions, giving origin to quadrupolar interactions, it was possible to determine carbon concentration in the MA (Martensite Austenite) components of bainite, the results being in good agreement with the one obtained from metallographic considerations. (I.C.R.) [pt

  5. Adsorption of volatile organic compounds by pecan shell- and almond shell-based granular activated carbons.

    Science.gov (United States)

    Bansode, R R; Losso, J N; Marshall, W E; Rao, R M; Portier, R J

    2003-11-01

    The objective of this research was to determine the effectiveness of using pecan and almond shell-based granular activated carbons (GACs) in the adsorption of volatile organic compounds (VOCs) of health concern and known toxic compounds (such as bromo-dichloromethane, benzene, carbon tetrachloride, 1,1,1-trichloromethane, chloroform, and 1,1-dichloromethane) compared to the adsorption efficiency of commercially used carbons (such as Filtrasorb 200, Calgon GRC-20, and Waterlinks 206C AW) in simulated test medium. The pecan shell-based GACs were activated using steam, carbon dioxide or phosphoric acid. An almond shell-based GAC was activated with phosphoric acid. Our results indicated that steam- or carbon dioxide-activated pecan shell carbons were superior in total VOC adsorption to phosphoric acid-activated pecan shell or almond shell carbons, inferring that the method of activation selected for the preparation of activated carbons affected the adsorption of VOCs and hence are factors to be considered in any adsorption process. The steam-activated, pecan shell carbon adsorbed more total VOCs than the other experimental carbons and had an adsorption profile similar to the two coconut shell-based commercial carbons, but had greater adsorption than the coal-based commercial carbon. All the carbons studied adsorbed benzene more effectively than the other organics. Pecan shell, steam-activated and acid-activated GACs showed higher adsorption of 1,1,1-trichloroethane than the other carbons studied. Multivariate analysis was conducted to group experimental carbons and commercial carbons based on their physical, chemical, and adsorptive properties. The results of the analysis conclude that steam-activated and acid-activated pecan shell carbons clustered together with coal-based and coconut shell-based commercial carbons, thus inferring that these experimental carbons could potentially be used as alternative sources for VOC adsorption in an aqueous environment.

  6. Effect of microstructure on the cleavage fracture strength of low carbon Mn-Ni-Mo bainitic steels

    International Nuclear Information System (INIS)

    Im, Young-Roc; Lee, Byeong-Joo; Oh, Yong Jun; Hong, Jun Hwa; Lee, Hu-Chul

    2004-01-01

    The effects of the microstructure on the cleavage fracture strength of low carbon Mn-Ni-Mo bainitic steels were examined. A four-point bend test and double-notched bend specimens were used to measure the cleavage fracture strength of the alloys and identify the cleavage initiating micro-cracks, respectively. The cleavage fracture strength and DBTT of Mn-Ni-Mo bainitic steels were strongly affected by the alloy carbon content. The decrease in the alloy carbon content resulted in a decrease in the inter-lath cementite-crowded layers and higher cleavage fracture strength. Micro-cracks that formed across the inter-lath cementite-crowded layers were observed to initiate cleavage fracture. The width of these inter-lath cementite-crowded layers was accepted as a cleavage initiating micro-crack size in the micro-mechanical modeling of the cleavage fracture, and the measured cleavage strength values of the bainitic Mn-Ni-Mo steels were well represented by the modified Griffith relationship

  7. Development of advanced low alloy steel for nuclear RPV

    Energy Technology Data Exchange (ETDEWEB)

    Lee, H. C.; Shin, K. S.; Lee, S. H.; Lee, B. J. [Seoul National Univ., Seoul (Korea)

    2000-04-01

    Low carbon low alloy steels are used in nuclear power plants as pressure vessel, steam generator, etc. Nuclear pressure vessel material requires good combination of strength/ toughness, good weldability and high resistance to neutron irradiation and corrosion fatigue. For SA508III steels, most widely used in the production of nuclear power plant, attaining toughness is more difficult than strength. When taking into account the loss of toughness due to neutron irradiation, attaining as low transition temperature as possible prior to operation is a critical task in the production of nuclear pressure vessels. In the present study, we investigated detrimental microstructural features of SA508III steels to toughness, then alloy design directions to achieve improved mechanical properties were devised. The next step of alloy design was determined based on phase equilibrium thermodynamics and obtained results. Low carbon low alloy steels having low transition temperatures with enough strength and hardenability were developed. Microstructure and mechanical properties of HAZ of SA508III steels and alloy designed steels were investigated. 22 refs., 147 figs., 38 tabs. (Author)

  8. Transformation Stasis Phenomenon of Bainite Formation in Low-Carbon, Multicomponent Alloyed Steel

    Science.gov (United States)

    Lan, Liangyun; Kong, Xiangwei

    2017-11-01

    The transformation stasis phenomenon of bainite formation in low-carbon steel was detected using a high-resolution dilatometer. The phenomenon occurred at different stages for different isothermal temperatures. In combination with microstructural observation, the calculated overall activation energy of transformation and interface migration velocity shed new light on the cause of formation of the stasis phenomenon. The temporary stasis formed at the initial stage of phase transformation for high isothermal temperature was attributed to the drag effect of substitutional atoms, which leads to low-interface migration velocity and large overall activation energy.

  9. Corrosion of carbon steel in neutral water

    International Nuclear Information System (INIS)

    Kawai, Noboru; Iwahori, Toru; Kurosawa, Tatsuo

    1983-01-01

    The initial corrosion behavior of materials used in the construction of heat exchanger and piping system of BWR nuclear power plants and thermal power plants have been examined in neutral water at 30, 50, 100, 160, 200, and 285 deg C with two concentrations of dissolved oxygen in the water. In air-saturated water, the corrosion rate of carbon steel was so higher than those in deaerated conditions and the maximum corrosion rate was observed at 200 deg C. The corrosion rate in deaerated water gradually increased with increasing the water temperature. Low alloy steel (2.25 Cr, 1Mo) exhibited good corrosion resistance compared with the corrosion of carbon steel under similar testing conditions. Oxide films grown on carbon steel in deaerated water at 50, 100, 160, 200, and 285 deg C for 48 and 240 hrs were attacked by dissolved oxygen in room temperature water respectively. However the oxide films formed higher than about 160 deg C showed more protective. The electrochemical behavior of carbon steel with oxide films was also similar to the effect of temperature on the stability of oxide films. (author)

  10. Design and analysis of reactor containment of steel-concrete composite laminated shell

    International Nuclear Information System (INIS)

    Ichikawa, K.

    1977-01-01

    Reinforced and prestressed concrete containments for reactors have been developed in order to avoid the difficulties of welding of steel containments encountered as their capacities have become large: growing thickness of steel shells gave rise to the requirement of stress relief at the construction sites. However, these concrete vessels also seem to face another difficulty: the lack of shearing resistance capacity. In order to improve the shearing resistance capacity of the containment vessel, while avoiding the difficulty of welding, a new scheme of containment consisting of steel-concrete laminated shell is being developed. In the main part of a cylindrical vessel, the shell consists of two layers of thin steel plates located at the inner and outer surfaces, and a layer of concrete core into which both the steel plates are anchored. In order to validate the feasibility and safety of this new design, the results of analysis on the basis of up-to-date design loads are presented. The results of model tests in 1:30 scale are also reported. (Auth.)

  11. Substructural evolution during cyclic torsion of drawn low carbon steel bars

    International Nuclear Information System (INIS)

    Correa, E.C.S.; Aguilar, M.T.P.; Monteiro, W.A.; Cetlin, P.R.

    2006-01-01

    Strain softening effects have been previously observed in drawn low carbon steel bars as a result of cyclic torsion experiments. In this paper, the substructural aspects related to the phenomenon have been investigated. Single pass drawn bars were subjected to a quarter, to a half, to a full torsion cycle and to 10 such cycles. Transmission electron microscopy revealed the development of extended microbands crossing the former dislocation arrangement of the drawn metal, which evolves to a rectangular shaped subgrains structure as torsion deformation is conducted

  12. Strong tough low-carbon bainite structural steels exposed to heat treatment and mechanical working

    International Nuclear Information System (INIS)

    Lauprecht, W.; Imgrund, H.; Coldren, P.

    1975-01-01

    A review of results of studying the mechanical properties and structure of extremely strong construction low-pearlite and pearlite-free steels subjected to thermomechanical processing (TMP) is presented. The development of TMP of low-pearlite and pearlite-free steels has led to creation of steel of the following composition: 0.06% of C; 1.8% of Mn; 0.3% of Mo; 0.05-0.09% of Nb. Depending on the kind of TMP the most important parameters of which are the temperature of the termination of rolling and the total deformation below 900 deg C, transformation in these steels occurs partially or completely in the intermediate domain. The increased density of dislocations of beinite structure affects substantially the increase in the yield limit. High degrees of squeezing at temperatures below 870 deg C promote formation of ferrite nuclei. The laboratory rolling demonstrates that by selecting the conditions of TMP one can control the mechanical properties of a steel. The sheets of 13 mm thick allow to obtain the guaranteed values of the yield limit of 70 kgf/mm 2 the transition temperature T 50 = -25 deg C, whereas after rolling under different conditions the low-temperature limit of cold shortness is - 125 deg C, and the yield limit - 45 kgf/mm 2 . As followed from the estimate of numerous industrial experiments, with sheets 20 mm thick in hot-rolled state one can obtain the yield limit no less than 50 kgf/mm 2 . On rolling mills that make possible to produce large deformation at low temperature these values can be increased. For instance, with sheets 30 mm thick one can obtain the yield limit of 56 kgf/mm 2 and the transition temperature of - 60 deg C. The dependence of the yield limit on the holding time in steel tempering is given. The steel possesses a considerable reserve of the increase of strength due to dispersion hardening, which after tempering at 600-625 deg C constitutes 8-12 kgf/mm 2 . Because of low carbon content, this steel is characterized by good

  13. AES and SIMS analysis of non-metallic inclusions in a low-carbon chromium-steel.

    Science.gov (United States)

    Gammer, Katharina; Rosner, M; Poeckl, G; Hutter, H

    2003-05-01

    In the final step of secondary metallurgical steel processing, calcium is added. Besides Mg, Ca is the most powerful deoxidiser and desulfurisation agent. It reacts with dissolved oxygen and sulfur and reduces oxides and sulfides thereby forming non-metallic inclusions. Within this paper we present the analysis of such inclusions in a low-carbon chromium-steel. Depending on the time of quenching of the steel sample, different structures were revealed by REM, Auger and SIMS: If the steel was quenched immediately after Ca-addition, non-metallic inclusions that appeared to have "cavities" could be detected with SEM. SIMS investigations of these particles showed ring-shaped structures and revealed that the ring is made up of Al, Ca, Mg, O and S. No secondary ions however could be retrieved from the core inside the ring, thus leaving the nature of the "cavities" unclear. If the steel sample was quenched 3 min after Ca addition, inclusions did not have a ring-shaped structure but a compact one.

  14. Obtainment of calcium carbonate from mussels shell

    International Nuclear Information System (INIS)

    Hamester, M.R.R.; Becker, D.

    2010-01-01

    The mussels and oyster shell are discarded at environment, and this accumulation is causing negative consequences to ecosystem. Calcium carbonate is main constituent of the shell chemical composition. Aiming to reduce environmental aggression and generate income to shellfish producer, there was the possibility of using these shells as an alternative to commercial calcium carbonate. For this physics, chemicals and thermal properties were evaluated, using X-ray fluorescence, thermogravimetric analysis, size distribution, abrasiveness and scanning electronic microscopy. The results indicate that mussels shells have an initial degradation temperature higher than commercial calcium carbonate e same lost weight behavior and 95% of shell chemical composition is calcium carbonate. The sample size distribution was influenced by grinding condition and time as well as its abrasiveness. (author)

  15. Study on Spheroidization and Related Heat Treatments of Medium Carbon Alloy Steels

    Directory of Open Access Journals (Sweden)

    Harisha S. R.

    2018-01-01

    Full Text Available The importance of medium carbon steels as engineering materials is reflected by the fact that out of the vast majority of engineering grade ferrous alloys available and used in the market today, a large proportion of them are from the family of medium carbon steels. Typically medium carbon steels have a carbon range of 0.25 to 0.65% by weight, and a manganese content ranging from 0.060 to 1.65% by weight. Medium carbon steels are more resistive to cutting, welding and forming as compared to low carbon steels. From the last two decades a number of research scholars reported the use of verity of heat treatments to tailor the properties of medium carbon steels. Spheroidizing is the novel industrial heat treatment employed to improve formability and machinability of medium/high carbon low alloy steels. This exclusive study covers procedure, the effects and possible outcomes of various heat treatments on medium carbon steels. In the present work, other related heat treatments like annealing and special treatments for property alterations which serve as pretreatments for spheroidizing are also reviewed. Medium carbon steels with property alterations by various heat treatment processes are finding increased responsiveness in transportation, aerospace, space, underwater along with other variegated fields. Improved tribological and mechanical properties consisting of impact resistance, stiffness, abrasion and strength are the main reasons for the increased attention of these steels in various industries. In the present scenario for the consolidation of important aspects of various heat treatments and effects on mechanical properties of medium carbons steel, a review of different research papers has been attempted. This review may be used as a guide to provide practical data for heat treatment industry, especially as a tool to enhance workability and tool life.

  16. Influence of refining time on nonmetallic inclusions in a low-carbon, silicon-killed steel

    International Nuclear Information System (INIS)

    Fernandes, Marcolino; Pires, Jose Carlos; Cheung, Noe; Garcia, Amauri

    2003-01-01

    Nonmetallic inclusions are harmful to the mechanical properties of every kind of steel produced worldwide. The greater the size of the inclusion present in the structure of a determined kind of steel, the greater its negative effect on the quality of the steel. Therefore, the objective of this work was to investigate the size, the quantity, the shape and the chemical composition of nonmetallic inclusions formed throughout the refining process of silicon-killed, low-carbon steel, as a function of the treatment time in a ladle furnace, trying to ensure the flotation of inclusions bigger than 25 μm. This investigation was carried out using a scanning electron microscope (SEM), with an analysis system using energy dispersive spectometry (EDS). Based on this work, it was possible to know more precisely the nature of the inclusions, the necessary time to ensure flotation of large inclusions, the efficiency of the slag to capture the inclusions, and the inclusion level of the steel throughout its refining process to try to obtain a higher quality steel product

  17. Optimization of chemical compositions in low-carbon Al-killed enamel steel produced by ultra-fast continuous annealing

    Energy Technology Data Exchange (ETDEWEB)

    Dong, Futao, E-mail: dongft@sina.com [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Du, Linxiu; Liu, Xianghua [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Xue, Fei [College of Electrical Engineering, Hebei United University, Tangshan 063000 (China)

    2013-10-15

    The influence of Mn,S and B contents on microstructural characteristics, mechanical properties and hydrogen trapping ability of low-carbon Al-killed enamel steel was investigated. The materials were produced and processed in a laboratory and the ultra-fast continuous annealing processing was performed using a continuous annealing simulator. It was found that increasing Mn,S contents in steel can improve its hydrogen trapping ability which is attributed by refined ferrite grains, more dispersed cementite and added MnS inclusions. Nevertheless, it deteriorates mechanical properties of steel sheet. Addition of trace boron results in both good mechanical properties and significantly improved hydrogen trapping ability. The boron combined with nitrogen segregating at grain boundaries, cementite and MnS inclusions, provides higher amount of attractive hydrogen trapping sites and raises the activation energy for hydrogen desorption from them. - Highlights: • We study microstructures and properties in low-carbon Al-killed enamel steel. • Hydrogen diffusion coefficients are measured to reflect fish-scale resistance. • Manganese improves hydrogen trapping ability but decrease deep-drawing ability. • Boron improves both hydrogen trapping ability and deep-drawing ability. • Both excellent mechanical properties and fish-scale resistance can be matched.

  18. Studying on tempering transformation and internal friction for low carbon bainitic steel

    International Nuclear Information System (INIS)

    Li, Weijuan; Cai, Mingyu; Wang, Dong; Zhang, Junwei; Zhao, Shengshi; Shao, Peiying

    2017-01-01

    The changes of microstructure during the process of tempering transformation were analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction and internal friction (IF) for low carbon bainite steel. The yield strength of the steel was tested after tempering transformation. The results showed that the microstructures of the experimental steel in rolled state were composed of lath bainite and granular bainite with a little Mo 2 C and NbC precipitates. The lath width of bainite increased continuously with the tempering time. More cell structures with different orientations were formed in bainite laths. Furthermore, poly-gonization gradually began in some laths. The microstructure of granular bainite increased and was coarsened when it devoured the lath bainite continuously. The dislocation density of the bainitic ferrite decreased continuously as Mo 2 C and NbC precipitations were further increasing. The peak value of Snoek decreased continuously in internal friction-temperature spectrum. The peak value of SKK at the surface decreased at first and then increased. The peak value of SKK at the center decreased firstly and then had little change. Besides, the yield strength of the steel increased firstly and then decreased.

  19. Studying on tempering transformation and internal friction for low carbon bainitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Li, Weijuan, E-mail: liweijuan826@163.com; Cai, Mingyu; Wang, Dong; Zhang, Junwei; Zhao, Shengshi; Shao, Peiying

    2017-01-02

    The changes of microstructure during the process of tempering transformation were analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction and internal friction (IF) for low carbon bainite steel. The yield strength of the steel was tested after tempering transformation. The results showed that the microstructures of the experimental steel in rolled state were composed of lath bainite and granular bainite with a little Mo{sub 2}C and NbC precipitates. The lath width of bainite increased continuously with the tempering time. More cell structures with different orientations were formed in bainite laths. Furthermore, poly-gonization gradually began in some laths. The microstructure of granular bainite increased and was coarsened when it devoured the lath bainite continuously. The dislocation density of the bainitic ferrite decreased continuously as Mo{sub 2}C and NbC precipitations were further increasing. The peak value of Snoek decreased continuously in internal friction-temperature spectrum. The peak value of SKK at the surface decreased at first and then increased. The peak value of SKK at the center decreased firstly and then had little change. Besides, the yield strength of the steel increased firstly and then decreased.

  20. Microstructural development during the quenching and partitioning process in a newly designed low-carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Santofimia, M.J., E-mail: m.j.santofimianavarro@tudelft.nl [Materials Innovation Institute (M2i), Mekelweg 2, 2628 CD Delft (Netherlands); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Zhao, L. [Materials Innovation Institute (M2i), Mekelweg 2, 2628 CD Delft (Netherlands); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Petrov, R. [Department of Metallurgy and Materials Science, Ghent University, Technologiepark 903, 9052 Ghent (Belgium); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Kwakernaak, C.; Sloof, W.G.; Sietsma, J. [Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands)

    2011-09-15

    This paper presents a detailed characterization of the microstructural development of a new quenching and partitioning (Q and P) steel. Q and P treatments, starting from full austenitization, were applied to the developed steel, leading to microstructures containing volume fractions of retained austenite of up to 0.15. The austenite was distributed as films in between the martensite laths. Analysis demonstrates that, in this material, stabilization of austenite can be achieved at significantly shorter time scales via the Q and P route than is possible via a bainitic isothermal holding. The results showed that the thermal stabilization of austenite during the partitioning step is not necessarily accompanied by a significant expansion of the material. This implies that the process of carbon partitioning from martensite to austenite occurs across low-mobility martensite-austenite interfaces. The amount of martensite formed during the first quench has been quantified. Unlike martensite formed in the final quench, this martensite was found to be tempered during partitioning. Measured volume fractions of retained austenite after different treatments were compared with simulations using model descriptions for carbon partitioning from martensite to austenite. Simulation results confirmed that the carbon partitioning takes place at low-mobility martensite-austenite interfaces.

  1. Low alloy steel versus ADI – differences and similarities

    Directory of Open Access Journals (Sweden)

    A. Krzyńska

    2009-01-01

    Full Text Available The results of comparison between the microstructure of selected bainitic low alloy steel and austempered ductile iron ADI are presented. The aim of the comparison was to find out differences and similarities existing in these iron carbon commercial alloys. In this paper our own results on ADI structure and literature data were used. It follows from discussion presented here that both microstructure and properties of ADI are very close that which are observed in low alloy carbon steel. Moreover, we suggest that there is no so doubt to treat ADI mechanical properties as steel containing nodular inclusions of graphite.

  2. Effect of preliminary plastic deformation on low temperature strength of carbon steels

    International Nuclear Information System (INIS)

    Gur'ev, A.V.; Alkhimenkov, T.B.

    1979-01-01

    Considered is the effect of preliminary plastic deformation on the following low-temperature strength (at -196 deg C) of structural carbon steels at the room temperature. The study of regularities of microheterogenetic deformations by alloy structure elements at room and low temperatures shows that the transition on low -temperature loading is built on the base of inheritance of the general mechanism of plastic deformation, which took place at preliminary deformation; in this effect the ''memory'' of metal to the history of loading is shown. It is established that physical strengthening (cold hardening), received by the metal during preliminary loading at the room temperature is put over the strengthening connected only with decrease of test temperature

  3. The effect of hydrogen on the parameters of plastic deformation localization in low carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Lunev, Aleksey G., E-mail: agl@ispms.tsc.ru, E-mail: nadjozhkin@ispms.tsc.ru; Nadezhkin, Mikhail V., E-mail: agl@ispms.tsc.ru, E-mail: nadjozhkin@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Shlyakhova, Galina V., E-mail: shgv@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and Seversk State Technological Institute (National Research Nuclear University MEPhI), Seversk, 636036 (Russian Federation); Barannikova, Svetlana A., E-mail: bsa@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); Tomsk State University of Architecture and Building, Tomsk, 634003 (Russian Federation); Zuev, Lev B., E-mail: lbz@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation)

    2014-11-14

    In the present study, the effect of interstitial hydrogen atoms on the mechanical properties and plastic strain localization patterns in tensile tested polycrystals of low-carbon steel Fe-0.07%C has been studied using double exposure speckle photography technique. The main parameters of plastic flow localization at various stages of deformation hardening have been determined in polycrystals of steel electrolytically saturated with hydrogen in a three-electrode electrochemical cell at a controlled constant cathode potential. Also, the effect of hydrogen on changing of microstructure by using optical microscopy has been demonstrated.

  4. Stress and Strain Gradients in a Low Carbon Steel Deformed under Heavy Sliding

    DEFF Research Database (Denmark)

    Zhang, Xiaodan; Hansen, Niels; Huang, Xiaoxu

    A recent study [1] has shown that a microstructure can be refined to a record low of 5 nm and that dislocation glide is still a controlling mechanism at this length scale. In this study, by heavy rotatory sliding of a low carbon steel a gradient structure has been produced extending to about 2.5 mm...... on the deformation microstructure using the classic stress-structure relationship. Computational and materials modelling has been advanced from bulk to gradient structures leading to dissemination of constitutive stress-strain equations in gradient structures....

  5. Corrosion Behavior and Durability of Low-Alloy Steel Rebars in Marine Environment

    Science.gov (United States)

    Liu, Ming; Cheng, Xuequn; Li, Xiaogang; Yue, Pan; Li, Jun

    2016-11-01

    The corrosion resistance of Cr-modified low-alloy steels and HRB400 carbon steel was estimated using the open-circuit potential, potentiodynamic polarization, electrochemical impedance spectroscopic, and weight loss methods in simulated concrete pore solution. Results show that Cr-modified steels exhibit a higher corrosion resistance with a higher critical chloride level (CTL), lower corrosion current density, and higher impedance than carbon steel. The CTL of the steels significantly reduces with increasing temperature. Weight loss measurement shows that the Cr-modified steels exhibit low corrosion rates and small corrosion pitting. The primary constituents of the corrosion scales are Fe2O3, Fe3O4, β-FeOOH, γ-FeOOH, and α-FeOOH. A large amount of α-FeOOH could be detected in the Cr-modified steel corrosion products. Moreover, the Cr-modified steels demonstrate a higher durability than HRB400 carbon steel.

  6. Relationship Between Bake Hardening, Snoek-Köster and Dislocation-Enhanced Snoek Peaks in Coarse Grained Low Carbon Steel

    Directory of Open Access Journals (Sweden)

    Li Weijuan

    2016-09-01

    Full Text Available In the present work, specimens prepared from coarse grained low carbon steel with different prestrains were baked and then, their bake hardening (BH property and internal friction were determined. TEM was used to characterize the dislocation structure in BH treated samples. The measurements of internal friction in prestrained samples and baked samples were carried out using a multifunctional internal friction apparatus. The results indicate that, in coarse grained low carbon steel, the bake hardening properties (BH values were negative, which were increased by increasing the prestrain from 2 to 5%, and then were decreased by increasing the prestrain from 5 to 10%. In the specimen with prestrain 5%, the BH value reached the maximum value and the height of Snoek-Köster peak was observed to be the maximum alike. With increasing the prestrain, both of the BH value and Snoek-Köster peak heights are similarly varied. It is concluded that Snoek-Köster and dislocation-enhanced Snoek peaks, caused by the interactions between interstitial solute carbon atoms and dislocations, can be used in further development of the bake hardening steels.

  7. Effect of heat treatment and cleanness of ultra low carbon bainitic (ULCB) steel on its impact toughness

    International Nuclear Information System (INIS)

    Lis, A.K.

    1998-01-01

    The small variations in sulphur and carbon concentrations can have a major influence on the impact transition temperature (ITT) of ultra low carbon HSLA-100 steel which has been quenched in water and tempered (WQ and T). Since the average carbon concentration is very low thus sensitivity of ITT to heat treatment parameters depends also on the yield strength increase due to precipitation effect of ε C u phase. The regression analysis has been used to establish equations taking into account those parameters. The properties of a mixed microstructure formed from partially austenitic regions have been also considered. The fine austenitic grains transform into more desirable fine bainitic ferrite phases with lower hardness values and higher toughness. On the other hand, if cooling rate is sufficiently large, then the carbon enriched austenite transforms partially into hard martensite and some of remaining untransformed austenite being retained to ambient temperature. Because hard martensite islands are located in much softer surroundings consisting of tempered ferrite, they do not cause a general reduction in impact toughness tests. Due to further grain refinement of microstructure the measured toughness on Charpy V specimens can be very high at low temperatures. The very detrimental effect of sulphur in ULCB steel has been confirmed by presented results. (author)

  8. A filament wound carbon-carbon composite for impact shell application

    International Nuclear Information System (INIS)

    Zee, Ralph; Romanoski, Glenn

    2000-01-01

    The performance and safety of the radioisotope power source depend in part on the thermal and impact properties of the materials used in the general purpose heat source (GPHS) through the use of an impact shell, thermal insulation and an aeroshell. Within the aeroshell are two graphite impact shells, made of fine-weave pierced-fabric (FWPF) that encapsulate four iridium alloy clad isotopic fuel pellets and provides impact protection for the clad. Impact studies conducted at Los Alamos National Laboratory showed that impact shells typically fractured parallel to their longitudinal axis. The objective of this effort is to develop new impact shell concepts with improved performance. An effort to develop alternative carbon-carbon composites for the graphite impact shell was conducted. Eight braided architectures were examined in this study. The effects of the number of graphitization cycles on both the density and circumferential strength of these braided structures were determined. Results show that a filament wound carbon-carbon composite possesses the desired density and circumferential strength important to GPHS

  9. Causes of the fissure formation with shrinkage of metal on low carbon steel slabs

    International Nuclear Information System (INIS)

    Ksenzuk, F.A.; Khudas, A.L.; Zelenskaya, D.P.

    1977-01-01

    The causes have been investigated underlying the formation of fissures with spread of metal on low-carbon steel slabs during hot rolling. Metallographic investigations of templates from various sections of work pieces from 15-ton ingots of 08 ps (kp) steels have indicated that the fissures on the slabs are formed after the metal spreads along the small plane and the work piece thins out in the course of rolling because of the opening of large thin-walled honeycomb bubbles. The phenomenon was confirmed schematically on a model in the form of a slab-shaped lead specimen with longitudinal hole of a variable diameter close to one of the edges

  10. Modification of steel surface by plasma electrolytic saturation with nitrogen and carbon

    Energy Technology Data Exchange (ETDEWEB)

    Kusmanov, S.A., E-mail: sakusmanov@yandex.ru; Kusmanova, Yu.V., E-mail: yulia.kusmanova@yandex.ru; Smirnov, A.A., E-mail: sciencealexsm@gmail.com; Belkin, P.N., E-mail: belkinp@yandex.ru

    2016-06-01

    The effect of the electrolyte composition with ammonia, acetone, and ammonium chloride on the structure and properties of low carbon steel was studied in anode plasma electrolytic nitrocarburising. An X-ray diffractometer, a scanning electron microscopy (SEM) and an optical microscope were used to characterize the phase composition of the modified layer and its surface morphology. Surface roughness was studied with a profilometer–profilograph. The hardness of the treated and untreated samples was measured using a microhardness tester. The sources of nitrogen and carbon are shown to be the products of evaporation and thermal decomposition of the electrolyte components. It is established that the influence of concentration of ammonia, acetone, and ammonium chloride on the size of the structural components of the hardened layer is explained by the competition of the anode dissolution, high-temperature oxidation and diffusion of the saturating component. The electrolyte composition (10–12.5% ammonium chloride, 5% acetone, 5% ammonia) and processing mode (800 °C, 5–10 min) of low carbon steels allowing to obtain the hardened surface layer up to 0.2 mm with microhardness 930 HV and with decrease in the roughness (R{sub a}) from 1.013 to 0.054 μm are proposed. The anode plasma electrolytic nitricarburising is able to decrease friction coefficient of the treated low carbon steel from 0.191 to 0.169 and wear rate from 13.5 mg to 1.0 mg. - Highlights: • Aqueous solution (12.5% NH{sub 4}Cl, 5% ammonia, 5% acetone) is proposed for PEN/C steels. • Microhardness of steel (0.2% C) is 930 HV due to PEN/C for 5–10 min at 800 °C. • Anode PEN/C of low carbon steel decreases its roughness (R{sub a}) from 1.013 to 0.054 μm. • Anode PEN/C decreases friction coefficient of low carbon steel from 0.191 to 0.169 • Anode PEN/C decreases wear loss of low carbon steel from 13.5 mg to 1.0 mg.

  11. Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

    Science.gov (United States)

    Wadsworth, Jeffrey

    2016-12-01

    In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

  12. Effect of young’s modulus on springback for low, medium and high carbon steels during cold drawing of seamless tubes

    Science.gov (United States)

    Karanjule, D. B.; Bhamare, S. S.; Rao, T. H.

    2018-04-01

    Cold drawing is widely used deformation process for seamless tube manufacturing. Springback is one of the major problem faced in tube drawing. Springback is due to the elastic energy stored in the tubes during forming process. It is found that this springback depends upon Young’s modulus of the material. This paper reports mechanical testing of three grades of steels viz. low carbon steel, medium carbon steel and high carbon steel to measure their Young’s modulus and corresponding springback. The results shows that there is 10-20 % variation in the Young’s modulus and inverse proportion between the springback and Young’s modulus. More the percentage of carbon, more the strength, less the value of Young’s modulus and more will springback. The study further leads to identify optimum die semi angle of 15 degree, land width of 10 mm and drawing speed of 8, 6 and 4 m/min for least springback in all the three grades respectively and die semi angle as a most dominant factor causing springback.

  13. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

    OpenAIRE

    Pinedo, Carlos Eduardo; Tschiptschin, André Paulo

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% carbon super...

  14. Proposal for the award of a contract for the supply of low-carbon steel sheets for the mqw quadrupole magnets

    CERN Document Server

    1999-01-01

    This document concerns the award of a contract for the supply of 1000 tonnes of low-carbon steel sheets for the MQW quadrupole magnets. Following a market survey carried out among 53 firms in 16 Member States, a call for tenders (IT-2619/SL/LHC) was sent on 24 September 1999 to three firms in two Member States. By the closing date, CERN had received two tenders. The Finance Committee is invited to agree to the negotiation of a contract with COCKERILL-SAMBRE (BE) for the supply of 1000 tonnes of low-carbon steel sheets for the MQW quadrupole magnets for a total amount of 894 780 euros (1 423 870 Swiss francs), subject to revision for contractual deliveries after 31 December 2001, with an option for the supply of up to 200 tonnes of additional low-carbon steel sheets, for a total amount of 178 956 euros (284 774 Swiss francs), subject to revision for contractual deliveries after 31 December 2001, bringing the total amount to a maximum of 1 073 736 euros (1 708 644 Swiss francs). The above amounts in Swiss franc...

  15. The possibility of tribopair lifetime extending by welding of quenched and tempered stainless steel with quenched and tempered carbon steel

    Directory of Open Access Journals (Sweden)

    V. Marušić

    2015-04-01

    Full Text Available In the conditions of tribocorrosion wear, extending of parts lifetime could be achieved by using stainless steel,which is hardened to sufficiently high hardness. In the tribosystem bolt/ bushing shell/link plate of the bucket elevator transporter conveyor machine, the previously quenched and tempered martensitic stainless steel for bolts is hardened at ≈47 HRC and welded with the quenched and tempered high yield carbon steel for bolts. Additional material, based on Cr-Ni-Mo (18/8/6 is used. The microstructure and hardness of welded samples are tested. On the tensile tester, resistance of the welded joint is tested with a simulated experiment. Dimensional control of worn tribosystem elements was performed after six months of service.

  16. SPEED DEPENDENCE OF ACOUSTIC VIBRATION PROPAGATION FROM THE FERRITIC GRAIN SIZE IN LOW-CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. A. Vakulenko

    2015-08-01

    Full Text Available Purpose. It is determining the nature of the ferrite grain size influence of low-carbon alloy steel on the speed propagation of acoustic vibrations. Methodology. The material for the research served a steel sheet of thickness 1.4 mm. Steel type H18T1 had a content of chemical elements within grade composition: 0, 12 % C, 17, 5 % Cr, 1 % Mn, 1, 1 % Ni, 0, 85 % Si, 0, 9 % Ti. The specified steel belongs to the semiferritic class of the accepted classification. The structural state of the metal for the study was obtained by cold plastic deformation by rolling at a reduction in the size range of 20-30 % and subsequent recrystallization annealing at 740 – 750 ° C. Different degrees of cold plastic deformation was obtained by pre-selection of the initial strip thickness so that after a desired amount of rolling reduction receives the same final thickness. The microstructure was observed under a light microscope, the ferrite grain size was determined using a quantitative metallographic technique. The using of X-ray structural analysis techniques allowed determining the level of second-order distortion of the crystal latitude of the ferrite. The speed propagation of acoustic vibrations was measured using a special device such as an ISP-12 with a working frequency of pulses 1.024 kHz. As the characteristic of strength used the hardness was evaluated by the Brinell’s method. Findings. With increasing of ferrite grain size the hardness of the steel is reduced. In the case of constant structural state of metal, reducing the size of the ferrite grains is accompanied by a natural increasing of the phase distortion. The dependence of the speed propagation of acoustic vibrations up and down the rolling direction of the ferrite grain size remained unchanged and reports directly proportional correlation. Originality. On the basis of studies to determine the direct impact of the proportional nature of the ferrite grain size on the rate of propagation of sound

  17. Activated carbons prepared from hazelnut shells, walnut shells and peanut shells for high CO2 adsorption

    Directory of Open Access Journals (Sweden)

    Lewicka Katarzyna

    2017-06-01

    Full Text Available Research treats about producing activated carbons for CO2 capture from hazelnut shells (HN, walnut shells (WN and peanut shells (PN. Saturated solution of KOH was used as an activating agent in ratio 1:1. Samples were carbonized in the furnace in the range of temperatures 600°C–900°C. Properties of carbons were tested by N2 adsorption method, using BET equation, DFT method and volumetric CO2 adsorption method. With the increase of carbonization temperature specific surface area of studied samples increased. The largest surface area was calculated for samples carbonized at 900°C and the highest values of CO2 adsorption had samples: PN900 at 0°C (5.5 mmol/g and WN900 at 25°C (4.34 mmol/g. All of the samples had a well-developed microporous structure.

  18. CO{sub 2} capture behavior of shell during calcination/carbonation cycles

    Energy Technology Data Exchange (ETDEWEB)

    Li, Y.J.; Zhao, C.S.; Chen, H.C.; Duan, L.B.; Chen, X.P. [School of Energy and Environment, Southeast University, Nanjing (China)

    2009-08-15

    The cyclic carbonation performances of shells as CO{sub 2} sorbents were investigated during multiple calcination/carbonation cycles. The carbonation kinetics of the shell and limestone are similar since they both exhibit a fast kinetically controlled reaction regime and a diffusion controlled reaction regime, but their carbonation rates differ between these two regions. Shell achieves the maximum carbonation conversion for carbonation at 680-700 C. The mactra veneriformis shell and mussel shell exhibit higher carbonation conversions than limestone after several cycles at the same reaction conditions. The carbonation conversion of scallop shell is slightly higher than that of limestone after a series of cycles. The calcined shell appears more porous than calcined limestone, and possesses more pores >230 nm, which allow large CO{sub 2} diffusion-carbonation reaction rates and higher conversion due to the increased surface area of the shell. The pores of the shell that are greater than 230 nm do not sinter significantly. The shell has more sodium ions than limestone, which probably leads to an improvement in the cyclic carbonation performance during the multiple calcination/carbonation cycles. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  19. Prevention of burn-on defect on surface of hydroturbine blade casting of ultra-low-carbon refining stainless steel

    Directory of Open Access Journals (Sweden)

    Li Ling

    2008-08-01

    Full Text Available The burn-on sand is common surface defect encountered in CO2-cured silicate-bonded sand casting of hydroturbine blade of ultra-low-carbon martensitic stainless steel, its feature, causes and prevention measures are presented in this paper. Experiments showed that the burn-on defect is caused by oxidization of chromium in the molten steel at high temperature and can be effectively eliminated by using chromium-corundum coating.

  20. Tailoring the gradient ultrafine-grained structure in low-carbon steel during drawing with shear

    Directory of Open Access Journals (Sweden)

    G. I. Raab

    2016-04-01

    Full Text Available Conventional drawing and drawing with shear were conducted on the rods of low-carbon steel. Deformation by simple drawing forms basically a homogenous structure and leads to a uniform change in microhardness along the billet volume. A comparative analysis of the models of these processes showed that shear drawing of steel at room temperature reduces energy characteristics in half, normal forces on the die – by 1,8, and enhances the strain intensity from 0,5 to 1,6. During drawing with shear, strain-induced cementite dissolution occurs and a gradient structure is formed, which increases the microhardness of the surface layer up to values close to 7 000 MPa.

  1. A study of electrochemically-induced corrosion of low carbon steel in a medium modelling acid rain

    International Nuclear Information System (INIS)

    Vertes, C.; Lakatos-Varsanyi, M.; Vertes, A.; Meisel, W.; Guetlich, P.

    1994-01-01

    Complementary electrochemical, spectrophotometric and electron microsopic investigations were made in addition to the conversion electron Moessbauer spectroscopic (CEMS) measurements to learn more about the mechanism of corrosion of low carbon steel samples in aqueous sulfate and sulfite containing sulfate solutions (pH 3.5, 6.5 and 8.5). Passivation of iron in pure sulfate solution was studied in detail in earlier papers. In the present work, we used a solution containing both sulfate and sulfite anions to obtain more information about the effect of acid rain on low carbon steel samples. The compositions and thicknesses of the passive films formed due to the electrochemical treatments were determined from the CEM spectra. γ-FeOOH was found in each case on the surface of the samples; nevertheless, at pH 3.5 the sextet belonging to Fe 3 C appears in the CEM spectra, and also FeSO 4 . H 2 O was detected in low concentration after the shortest polarization time (90 min). The results of the applied methods proved that the sulfite ions induce pitting corrosion at pH 3.5 and 6.5, while the measurements referred to suppressed pitting at pH 8.5. (orig.)

  2. Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

    OpenAIRE

    Pinedo,Carlos Eduardo; Tschiptschin,André Paulo

    2013-01-01

    In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% c...

  3. Effect of Boron on the Hot Ductility of Resulfurized Low-Carbon Free-Cutting Steel

    Science.gov (United States)

    Liu, Hai-tao; Chen, Wei-qing

    2015-09-01

    The hot ductility of resulfurized low-carbon free-cutting steel with boron additives is studied in the temperature range 850 - 1200°C with the help of a Gleeble-1500 thermomechanical simulator. The introduction of boron increases hot ductility, especially at 900 - 1050°C. In the single-phase austenitic region, this effect is caused by segregation of boron over grain boundaries, acceleration of dynamic recrystallization, and solid-solution softening of deformed austenite.

  4. Morphology and Precipitation Kinetics of MnS in Low-Carbon Steel During Thin Slab Continuous Casting Process

    Institute of Scientific and Technical Information of China (English)

    YU Hao; KANG Yong-lin; ZHAO Zheng-zhi; SUN Hao

    2006-01-01

    The morphology of manganese sulfide formed during thin slab continuous casting process in low-carbon steel produced by compact strip production (CSP) technique was investigated. Using transmission electron microscopy analysis, it was seen that a majority of manganese sulfides precipitated at austenite grain boundaries, the morphologies of which were spherical or close to the spherical shape and the size of MnS precipitates ranged from 30 nm to 100 nm. A mathematical model of the manganese sulfide precipitation in this process was developed based on classical nucleation theory. Under the given conditions, the starting and finishing precipitation temperatures of MnS in the continuous casting thin slab of the studied low-carbon steel are 1 189 ℃ and 1 171 ℃, respectively, and the average diameter of MnS precipitates is about 48 nm within this precipitation temperature range. The influences of chemical components and thermo-mechanical processing conditions on the precipitation behavior of MnS in the same process were also discussed.

  5. Transport comparison of multiwall carbon nanotubes by contacting outer shell and all shells.

    Science.gov (United States)

    Luo, Qiang; Cui, A-Juan; Zhang, Yi-Guang; Lu, Chao; Jin, Ai-Zi; Yang, Hai-Fang; Gu, Chang-Zhi

    2010-11-01

    Carbon nanotubes, particularly multiwall carbon nanotubes (MWCNTs) can serve as interconnects in nanoelectronic devices and integrated circuits because of their extremely large current-carrying capacity. Many experimental results about the transport properties of individual MWCNTs by contacting outer shell or all shells have been reported. In this work, a compatible method with integrated circuit manufacturing process was presented to compare the transport property of an individual multiwall carbon nanotube (MWCNT) by contacting outer shell only and all shells successively. First of the Ti/Au electrodes contacting outer shell only were fabricated onto the nanotube through the sequence of electron beam lithography (EBL) patterning, metal deposition and lift-off process. After the characterization of its transport property, focused ion beam (FIB) was used to drill holes through the same nanotube at the as-deposited electrodes. Then new contact to the holes and electrodes were made by ion-induced deposition of tungsten from W(CO)6 precursor gas. The transport results indicated that the new contact to all shells can clear up the intershell resistance and the electrical conductance of the tube can be improved about 8 times compared to that of by contacting outer shell only.

  6. A study on low temperature transformation ferrite in ultra low carbon IF steels (I) - effects of manganese and annealing conditions

    International Nuclear Information System (INIS)

    Jeong, Woo Chang; Lee, Jae Yeon; Jin, Young Sool

    2001-01-01

    An investigation was made to determine the effects of Mn content and annealing conditions on the formation of the low temperature transformation products in ultra low carbon interstitial free steels. With increasing the Mn content, yield and tensile strengths increased, but yield ratio decreased. The Mn was found to be effective to decrease the yield point elongation, causing continuous yielding in 3% Mn steel. Low temperature transformation ferrites such as quasi-polygonal ferrite, granular bainitic ferrite, and bainitic ferrite more easily formed with higher Mn content, higher annealing temperature, longer annealing time, and faster cooling rate. Polygonal ferrite grain was readily identified in the light microscope and was characterized by the polyhedral and equiaxed shape while quasi-polygonal ferrite showed the irregular changeful grain boundaries. It was found that both granular bainitic and bainitic ferrites revealed some etching evidence of substructures in the light microscope

  7. Carburizing treatment of low alloy steels: Effect of technological parameters

    Science.gov (United States)

    Benarioua, Younes

    2018-05-01

    The surface areas of the parts subjected to mechanical loads influence to a great extent the resistance to wear and fatigue. In majority of cases, producing of a hard superficial layer on a tough substrate is conducive to an increased resistance to mechanical wear and fatigue. Cementation treatment of low alloy steels which bonds superficial martensitic layer of high hardness and lateral compressive to a core of lower hardness and greater toughness is an example of a good solution of the problem. The high hardness of the martensitic layer is due to an increased concentration of interstitial carbon atoms in the austenite before quenching. The lower hardness of the core after quenching is due to the presence of ferrite and pearlite components which appear if the cooling rate after austenitization becomes lower than the critical on. The objective of the present study was to obtain a cemented surface layer on low alloy steel by means of pack carburizing treatment. Different steel grades, austenitization temperatures as well as different soaking times were used as parameters of the pack carburizing treatment. During this treatment, carbon atoms from the pack powder diffuse toward the steels surface and form compounds of iron carbides. The effect of carburizing parameters on the transformation rate of low carbon surface layer of the low alloy steel to the cemented one was investigated by several analytical techniques.

  8. Analysis of recrystallization and grain growth in ultra low carbon steels using EBSD

    International Nuclear Information System (INIS)

    Novillo, E.; Petite, M. M.; Bocos, J. L.; Gutierrez, I.

    2004-01-01

    This work is focused on the study of recrystallization texture and micro texture in a cold rolled ultra low carbon steel and its relationship with the global texture. Aspects like nucleation, evolution of the volume fraction and grain size were considered. An important grain selection associated with a significant size and number advantages of the recrystallized grains is observed. This grain selection gives rise to the development, at the latest stages of recrystallization, of a strong γ-fibre associated to good drawing properties. (Author) 24 refs

  9. Planktic foraminifera form their shells via metastable carbonate phases

    OpenAIRE

    Jacob, D. E.; Wirth, R.; Agbaje, O. B. A.; Branson, O.; Eggins, S. M.

    2017-01-01

    The calcium carbonate shells of planktic foraminifera provide our most valuable geochemical archive of ocean surface conditions and climate spanning the last 100 million years, and play an important role in the ocean carbon cycle. These shells are preserved in marine sediments as calcite, the stable polymorph of calcium carbonate. Here, we show that shells of living planktic foraminifers Orbulina universa and Neogloboquadrina dutertrei originally form from the unstable calcium carbonate polym...

  10. Low-carbon transition of iron and steel industry in China: carbon intensity, economic growth and policy intervention.

    Science.gov (United States)

    Yu, Bing; Li, Xiao; Qiao, Yuanbo; Shi, Lei

    2015-02-01

    As the biggest iron and steel producer in the world and one of the highest CO2 emission sectors, China's iron and steel industry is undergoing a low-carbon transition accompanied by remarkable technological progress and investment adjustment, in response to the macroeconomic climate and policy intervention. Many drivers of the CO2 emissions of the iron and steel industry have been explored, but the relationships between CO2 abatement, investment and technological expenditure, and their connections with the economic growth and governmental policies in China, have not been conjointly and empirically examined. We proposed a concise conceptual model and an econometric model to investigate this crucial question. The results of regression, Granger causality test and impulse response analysis indicated that technological expenditure can significantly reduce CO2 emissions, and that investment expansion showed a negative impact on CO2 emission reduction. It was also argued with empirical evidence that a good economic situation favored CO2 abatement in China's iron and steel industry, while achieving CO2 emission reduction in this industrial sector did not necessarily threaten economic growth. This shed light on the dispute over balancing emission cutting and economic growth. Regarding the policy aspects, the year 2000 was found to be an important turning point for policy evolution and the development of the iron and steel industry in China. The subsequent command and control policies had a significant, positive effect on CO2 abatement. Copyright © 2014. Published by Elsevier B.V.

  11. On high temperature strength of carbon steels

    International Nuclear Information System (INIS)

    Ichinose, Hiroyuki; Tamura, Manabu; Kanero, Takahiro; Ihara, Yoshihito

    1977-01-01

    In the steels for high temperature use, the oxidation resistance is regarded as important, but carbon steels show enough oxidation resistance to be used continuously at the temperature up to 500 deg. C if the strength is left out of consideration, and up to 450 deg. C even when the strength is taken into account. Moreover, the production is easy, the workability and weldability are good, and the price is cheap in carbon steels as compared with alloy steels. In the boilers for large thermal power stations, 0.15-0.30% C steels are used for reheater tubes, main feed water tubes, steam headers, wall water tubes, economizer tubes, bypass pipings and others, and they account for 70% of all steel materials used for the boilers of 350 MW class and 30% in 1000 MW class. The JIS standard for the carbon steels for high temperature use and the related standards in foreign countries are shown. The high temperature strength of carbon steels changes according to the trace elements, melting and heat treatment as well as the main compositions of C, Si and Mn. Al and N affect the high temperature strength largely. The characteristics of carbon steels after the heating for hours, the factors controlling the microstructure and high temperature strength, and the measures to improve the high temperature strength of carbon steels are explained. (Kako, I.)

  12. The Effect of Prestrain Temperature on Kinetics of Static Recrystallization, Microstructure Evolution, and Mechanical Properties of Low Carbon Steel

    Science.gov (United States)

    Akbari, Edris; Karimi Taheri, Kourosh; Karimi Taheri, Ali

    2018-05-01

    In this research, the samples of a low carbon steel sheet were rolled up to a thickness prestrain of 67% at three different temperatures consisted of room, blue brittleness, and subzero temperature. Microhardness, SEM, and tensile tests were carried out to evaluate the static recrystallization kinetics defined by the Avrami equation, microstructural evolution, and mechanical properties. It was found that the Avrami exponent is altered with change in prestrain temperature and it achieves the value of 1 to 1. 5. Moreover, it was indicated that prestraining at subzero temperature followed by annealing at 600 °C leads to considerable enhancement in tensile properties and kinetics of static recrystallization compared to room and blue brittleness temperatures. The prestraining at blue brittleness temperature followed by annealing treatment caused, however, a higher strength and faster kinetics compared with that at room temperature. It was concluded that although from the steel ductility point of view, the blue brittleness temperature is called an unsuitable temperature, but it can be used as prestraining temperature to develop noticeable combination of strength and ductility in low carbon steel.

  13. Tensile property improvement of TWIP-cored three-layer steel sheets fabricated by hot-roll-bonding with low-carbon steel or interstitial-free steel

    Science.gov (United States)

    Park, Jaeyeong; Kim, Jung-Su; Kang, Minju; Sohn, Seok Su; Cho, Won Tae; Kim, Hyoung Seop; Lee, Sunghak

    2017-01-01

    TWIP-cored three-layer steel sheets were newly fabricated by hot rolling of TWIP steel sheet surrounded by low-carbon (LC) or interstitial-free (IF) steel sheets. TWIP/LC or TWIP/IF interfaces were well bonded without pores or voids, while a few pearlites were thinly formed along the interfaces. The strengths and elongation of the TWIP-cored sheets increased as the volume fraction of TWIP-cored region increased, and were also well matched with the ones calculated by a rule of mixtures based on volume fraction or force fraction. According to digital image correlation and electron back-scatter diffraction analyses, very high strain hardening effect in the initial deformation stage and active twin formation in the interfacial region beneficially affected the overall homogeneous deformation in the TWIP-cored sheets without any yield point phenomenon occurring in the LC sheet and serrations occurring in the TWIP sheet, respectively. These TWIP-cored sheets can cover a wide range of yield strength, tensile strength, and ductility levels, e.g., 320~498 MPa, 545~878 MPa, and 48~54%, respectively, by controlling the volume fraction of TWIP-cored region, and thus present new applications to multi-functional automotive steel sheets requiring excellent properties.

  14. Electrochemical performances of diamond-like carbon coatings on carbon steel, stainless steel, and brass

    International Nuclear Information System (INIS)

    Hadinata, Samuel-Sudibyo; Lee, Ming-Tsung; Pan, Szu-Jung; Tsai, Wen-Ta; Tai, Chen-Yi; Shih, Chuan-Feng

    2013-01-01

    Diamond-like carbon (DLC) coatings have been deposited onto stainless steel, carbon steel and brass by plasma-enhanced chemical vapor deposition, respectively. Atomic arrangement, chemical structure, surface morphology and cross-section microstructure of the DLC coatings were examined by X-ray diffraction, Raman scattering spectroscopy and scanning electron microscopy. The electrochemical behaviors of the DLC coatings in 3.5 wt.% NaCl solution were investigated by performing an open circuit potential (OCP) measurement and a potentiodynamic polarization test. The experimental results showed that properly deposited DLC coatings could cause an increase of OCP by hundreds of millivolts and a reduction of anodic current density by several orders of magnitude as compared to that of the substrate. The results also demonstrated that electrochemical techniques could be used as tools to detect the soundness of the DLC coating by examining OCP and polarization curve, which varied with the form of defect and depended on the type of substrate. - Highlights: ► The substrate could affect the quality of diamond-like carbon (DLC) coating. ► Defect-free DLC coating exhibited extremely low anodic current density. ► The quality of DLC coating on metal could be evaluated by electrochemical test

  15. Electrochemical performances of diamond-like carbon coatings on carbon steel, stainless steel, and brass

    Energy Technology Data Exchange (ETDEWEB)

    Hadinata, Samuel-Sudibyo; Lee, Ming-Tsung [Department of Materials Science and Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Pan, Szu-Jung [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Tsai, Wen-Ta, E-mail: wttsai@mail.ncku.edu.tw [Department of Materials Science and Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Tai, Chen-Yi [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Shih, Chuan-Feng [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Department of Electrical Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China)

    2013-02-01

    Diamond-like carbon (DLC) coatings have been deposited onto stainless steel, carbon steel and brass by plasma-enhanced chemical vapor deposition, respectively. Atomic arrangement, chemical structure, surface morphology and cross-section microstructure of the DLC coatings were examined by X-ray diffraction, Raman scattering spectroscopy and scanning electron microscopy. The electrochemical behaviors of the DLC coatings in 3.5 wt.% NaCl solution were investigated by performing an open circuit potential (OCP) measurement and a potentiodynamic polarization test. The experimental results showed that properly deposited DLC coatings could cause an increase of OCP by hundreds of millivolts and a reduction of anodic current density by several orders of magnitude as compared to that of the substrate. The results also demonstrated that electrochemical techniques could be used as tools to detect the soundness of the DLC coating by examining OCP and polarization curve, which varied with the form of defect and depended on the type of substrate. - Highlights: ► The substrate could affect the quality of diamond-like carbon (DLC) coating. ► Defect-free DLC coating exhibited extremely low anodic current density. ► The quality of DLC coating on metal could be evaluated by electrochemical test.

  16. INFLUENCE OF STRUCTURAL PARAMETERS OF LOW-CARBON STEEL ON ELECTRIC ARC BURNING

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2017-10-01

    Full Text Available Purpose. The article is aimed to evaluate the influence of structural parameters of low-carbon steel on arcing process. Methodology. The values of the micro- and substructure characteristics of the electrode wire metal were changed by varying the parameters of heat treatment and cold deformation by drawing. The degree of plastic deformation was obtained by drawing blanks from different initial diameter to final dimension of 1 mm. The thermal treatment was carried out in electric chamber furnace of the SNOL-1,6.2,5.1/11-IZ type. The temperature was measured by chromel-alumel thermocouple and the electromotive force was determined using the DC potentiometer. In order to obtain the substructure of different dispersion degree the steel (after quenching from temperatures and tempering at 650°C for 1 hour was subjected to cold drawing to reduction 17 – 80%. To form structure with different ferrite grain size the steel after drawing was annealed at 680°C for 1 hour. The microstructure was examined under a light and electron transmission microscope UEMV-100K at the accelerating voltage 100 kV. The grain and subgrain sizes were evaluated using the methodologies of quantitative metallography. A welding converter of the PSG-500 type was used to study the arc welding process of direct and reverse polarities. Findings. The experimentally detected value of the welding current, which depends on the degree of deformation during wire drawing, under conditions of stable arc burning of direct polarity is about an order of magnitude lower than the calculated value. Similar difference was found for the arc of reverse polarity: the experimental value of the welding current is 5...6 times less than the calculated value. Dependence analysis shows that, regardless of the polarity of the welding arc, a good enough agreement between the calculated and experimental values of the welding current is limited to deformations of 60%. For deformation degrees of more than 60

  17. Electrochemical corrosion response of a low carbon heat treated steel in a NaCl solution

    Energy Technology Data Exchange (ETDEWEB)

    Osorio, W.R.; Peixoto, L.C.; Garcia, L.R.; Garcia, A. [Department of Materials Engineering, State University of Campinas, SP (Brazil)

    2009-10-15

    Dual-phase (DP) steels are produced from a specific heat treatment procedure and have recently emerged as a potential class of engineering materials for a number of structural and automobile applications. Such steels have high strength-to-weight ratio and reasonable formability. The present study aims to investigate the effects of four different and conventional heat treatments (i.e., hot rolling, normalizing, annealing, and intercritical annealing) on the resulting microstructural patterns and on the electrochemical corrosion behavior. Electrochemical impedance spectroscopy (EIS) and Tafel plots were carried out on heat treated steel samples in a 0.5 M NaCl solution at 25 C with neutral pH. An equivalent circuit analysis was also used to provide quantitative support for the discussions. The normalizing and the annealing heat treatments have provided the highest and the lowest corrosion resistances, respectively. The intercritical annealing and as-received (hot rolled) low carbon steel samples have shown similar corrosion behavior. Although a deleterious effect on the corrosion resistance has been verified for DP steel due to the residual stress from the martensite formation, it combines good mechanical properties with intermediate electrochemical corrosion resistance. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  18. Influence of mechanical stress level in preliminary stress-corrosion testing on fatigue strength of a low-carbon steel

    International Nuclear Information System (INIS)

    Aleskerova, S.A.; Pakharyan, V.A.

    1978-01-01

    Effect of corrosion and mechanical factors of preliminary stress corrosion of a metal in its fatigue strength, has been investigated. Smooth cylindrical samples of 20 steel have been tested. Preliminary corrosion under stress has been carried out under natural sea conditions. It is shown that mechanical stresses in the case of preliminary corrosion affect fatigue strength of low-carbon steels, decreasing the range of limited durability and fatigue limit. This effect increases with the increase of stress level and agressivity of corrosive medium

  19. Investigation of the structure dependence of diffusivity, solubility and permeability of hydrogen in hot-rolled low-carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Forcey, K S; Ross, D K [Birmingham Univ. (UK). Dept. of Physics; Iordanova, I A [Sofia Univ. (Bulgaria). Dept. of Solid State Physics

    1989-01-01

    A time-lag method for estimating the diffusivity, permeability and solubility of hydrogen in low-carbon hot-rolled steels has been applied. Oriani's model has been used to investigate and explain the effects of microstructure on the trapping of hydrogen. The results show that the initial microstructure of steel significantly affects the behaviour of hydrogen atoms. Of the three sites, namely: Dislocations, interstitial atoms and particles, the most effective traps seem to be interfaces between coarse particles and the matrix. (orig.).

  20. Investigation of the structure dependence of diffusivity, solubility and permeability of hydrogen in hot-rolled low-carbon steels

    International Nuclear Information System (INIS)

    Forcey, K.S.; Ross, D.K.; Iordanova, I.A.

    1989-01-01

    A time-lag method for estimating the diffusivity, permeability and solubility of hydrogen in low-carbon hot-rolled steels has been applied. Oriani's model has been used to investigate and explain the effects of microstructure on the trapping of hydrogen. The results show that the initial microstructure of steel significantly affects the behaviour of hydrogen atoms. Of the three sites, namely: Dislocations, interstitial atoms and particles, the most effective traps seem to be interfaces between coarse particles and the matrix. (orig.)

  1. Bake hardening of ultra-fine grained low carbon steel produced by constrained groove pressing

    International Nuclear Information System (INIS)

    Alihosseini, H.; Dehghani, K.

    2012-01-01

    Highlights: ► BH of UFG low carbon steel sheets was studied. ► Three passes of CGP are used for producing of UFG sheets. ► Maximum BH was achieved to the UFG specimen pre-strained 8% by baking at 250 °C. - Abstract: In the present work, the bake hardening of ultra-fine grained low carbon steel was compared with that of its coarse-grain counterpart. The ultra-fine grained sheets were produced by applying three passes of constrained groove pressing resulting the grains of 260–270 nm. The microstructure of ultra-fine grain specimens were characterized using electron back-scatter diffraction technique. Then, the bake hardenability of ultra-fine grain and coarse-grain samples were compared by pre-straining to 4, 6 and 8% followed by baking at 150 °C and 250 °C for 20 min. The results show that in case of baking at 250 °C, there was an increase about 108%, 93%, and 72% in the bake hardening for 4%, 6% and 8% pre-strain, respectively. As for baking at 150 °C, these values were 170%, 168%, and 100%, respectively for 4%, 6% and 8% pre-strain. The maximum in bake hardenability (103 MPa) and final yield stress (563 MPa) were pertaining to the ultra-fine grain specimen pre-strained 8% followed by baking at 250 °C.

  2. A novel ultra-low carbon grain oriented silicon steel produced by twin-roll strip casting

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Yang, E-mail: wy069024019@163.com [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Zhang, Yuan-Xiang; Lu, Xiang; Fang, Feng; Xu, Yun-Bo; Cao, Guang-Ming; Li, Cheng-Gang [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical, Materials and Biomedical Engineering, University of Texas at El Paso, TX 79968 (United States); Wang, Guo-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China)

    2016-12-01

    A novel ultra-low carbon grain oriented silicon steel was successfully produced by strip casting and two-stage cold rolling method. The microstructure, texture and precipitate evolution under different first cold rolling reduction were investigated. It was shown that the as-cast strip was mainly composed of equiaxed grains and characterized by very weak Goss texture ({110}<001>) and λ-fiber (<001>//ND). The coarse sulfides of size ~100 nm were precipitated at grain boundaries during strip casting, while nitrides remained in solution in the as-cast strip and the fine AlN particles of size ~20–50 nm, which were used as grain growth inhibitors, were formed in intermediate annealed sheet after first cold rolling. In addition, the suitable Goss nuclei for secondary recrystallization were also formed during intermediate annealing, which is totally different from the conventional process that the Goss nuclei originated in the subsurface layer of the hot rolled sheet. Furthermore, the number of AlN inhibitors and the intensity of desirable Goss texture increased with increasing first cold rolling reduction. After secondary recrystallization annealing, very large grains of size ~10–40 mm were formed and the final magnetic induction, B{sub 8}, was as high as 1.9 T. - Highlights: • A novel chemical composition base on strip casting silicon steel was proposed. • The ultra-low carbon design could shorten the processing routes. • The novel composition and processes were beneficial to obtain more inhibitors. • The magnetic induction of grain oriented silicon steel was significantly improved.

  3. Microstructure and partitioning behavior characteristics in low carbon steels treated by hot-rolling direct quenching and dynamical partitioning processes

    International Nuclear Information System (INIS)

    Li, Yun-jie; Li, Xiao-lei; Yuan, Guo; Kang, Jian; Chen, Dong; Wang, Guo-dong

    2016-01-01

    In this work, a new process and composition design are proposed for “quenching and partitioning” or Q&P treatment. Three low carbon steels were treated by hot-rolling direct quenching and dynamical partitioning processes (DQ&P). The effects of proeutectoid ferrite and carbon concentration on microstructure evolution and mechanical properties were investigated. The present work obtained DQ&P prototype steels with good mechanical properties and established a new notion on compositions for Q&P processing. Microstructures were characterized by means of electro probe microanalyzer (EPMA), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and X-ray diffraction (XRD), especially the morphology and size of retained austenite. Mechanical properties were measured by uniaxial tensile tests. The results indicated that introducing proeutectoid ferrite can increase the volume fraction of retained austenite and thus improve mechanical properties. TEM observation showed that retained austenite included the film-like inter-lath austenite and blocky austenite located in martensite/ferrite interfaces or surrounded by ferrites. It was interesting that when the carbon concentration is as low as ~ 0.078%, the film-like inter-lath untransformed austenite cannot be stabilized to room temperature and almost all of them transformed into twin martensite. The blocky retained austenite strengthened the interfaces and transformed into twin martensite during the tensile deformation process. The PSEs of specimens all exceeded 20 GPa.%. - Highlights: •This study focused on a new process: Q&P process applying dynamical partitioning. •Ferrite can increase the volume fraction of retained austenite. •The film-like austenite and the blocky austenite were observed. •The low carbon steels treated by new process reached PSEs higher than 20 GPa.%.

  4. Characteristics of martensite as a function of the Ms temperature in low-carbon armour steel plates

    International Nuclear Information System (INIS)

    Maweja, Kasonde; Stumpf, Waldo; Berg, Nic van der

    2009-01-01

    The microstructure, morphology, crystal structure and surface relief of martensite in a number of experimental armour steel plates with different M s temperatures were analysed. Atomic force microscopy, thin foil transmission electron microscopy and scanning electron microscopy allowed the identification of three groups of low-carbon martensitic armour steels. The investigation showed that the size of individual martensite products (plates or packets, laths or blocks) increases as the M s temperature increases. Comparison of ballistic performances suggests that the morphology (plate or lath) and size of the individual martensite products dictate the effective 'grain size' in resisting fracture or perforation due to ballistic impact.

  5. Relationship between 0.2% proof stress and Vickers hardness of work-hardened low carbon austenitic stainless steel, 316SS

    International Nuclear Information System (INIS)

    Matsuoka, Saburo

    2004-01-01

    Stress corrosion cracking (SCC) occurs in shrouds and piping made of low carbon austenitic stainless steels at nuclear power plants. A work-hardened layer is considered to be one of the probable causes for this occurrence. The maximum Vickers hardness measured at the work-hardened layer is 400 HV. It is important to determine the yield strength and tensile strength of the work-hardened layer in the investigation on the causes of SCC. However, the tensile specimen cannot be obtained since the thickness of the work-hardened layer is as mall as several hundred μm, therefore, it is useful if we can estimate these strengths from its Vickers hardness. Consequently, we investigated the relationships between Vickers hardness versus yield strength and tensile strength using the results obtained on various steels in a series of Fatigue Data Sheets published by the National Institute for Materials Science and results newly obtained on a parent material and rolled materials (reduction of area: 10 - 50%, maximum hardness: 350 HV) for a low carbon stainless steel. The results showed that (1) the relationship between the 0.2% proof stress and the Vickers hardness can be described by a single straight line regardless of strength, structure, and rolling ratio, however, (2) the tensile strength is not correlated with the Vickers hardness, and the austenitic stainless steel in particular shows characteristics different from those of other steels. (author)

  6. A novel blister test to evaluate the interface strength between nickel coating and low carbon steel substrate

    International Nuclear Information System (INIS)

    Xiao, L.H.; Su, Xu Ping.; Wang, J.H.; Zhou, Y.C.

    2009-01-01

    A novel blister test theory model was developed based on the bending theory of beams for assessing the interface strength of the nickel coating/low carbon steel substrate material system. The strain energy of the debonded nickel coating was calculated analytically and by finite element analysis, respectively. The analytic solutions agree well with the FE calculation results. Some blister tests were carried out on the WII-5 Computer Controlled Material Mechanical Properties Testing Machine, using four nickel-coated specimens type-A, -B, -C and -D which were electrodeposited on low carbon steel substrate. Here, types A, B, C and D correspond to the nickel coating thickness of 5 μm, 10 μm, 15μm and 25μm, respectively. The interface strength, evaluated by this blister test method, is 196.86 J/m 2 and 269.40 J/m 2 for type-C and -D specimens, respectively. However the tests demonstrate that the type-A and -B specimens were cut through by the spindle and no delaminations between the coating and the substrate could be found

  7. Octahedral core–shell cuprous oxide/carbon with enhanced electrochemical activity and stability as anode for lithium ion batteries

    International Nuclear Information System (INIS)

    Xiang, Jiayuan; Chen, Zhewei; Wang, Jianming

    2015-01-01

    Highlights: • Core–shell octahedral Cu 2 O/C is prepared by a one-step method. • Carbon shell is amorphous and uniformly decorated at the Cu 2 O octahedral core. • Core–shell Cu 2 O/C exhibits markedly enhanced capability and reversibility. • Carbon shell provides fast ion/electron transfer channel. • Core–shell structure is stable during cycling. - Abstract: Core–shell Cu 2 O/C octahedrons are synthesized by a simple hydrothermal method with the help of carbonization of glucose, which reduces Cu(II) to Cu(I) at low temperature and further forms carbon shell coating at high temperature. SEM and TEM images indicate that the carbon shell is amorphous with thickness of ∼20 nm wrapping the Cu 2 O octahedral core perfectly. As anode of lithium ion batteries, the core–shell Cu 2 O/C composite exhibits high and stable columbic efficiency (98%) as well as a reversible capacity of 400 mAh g −1 after 80 cycles. The improved electrochemical performance is attributed to the novel core–shell structure, in which the carbon shell reduces the electrode polarization and promotes the charge transfer at active material/electrolyte interface, and also acts as a stabilizer to keep the octahedral structure integrity during discharge–charge processes

  8. Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

    Directory of Open Access Journals (Sweden)

    Wenning Shen

    Full Text Available The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel. Keywords: Stainless steel, Carbon steel, Anti-corrosion, Conductivity, Electrochemical, EIS

  9. Properties of welded joints of 2,25Cr-1Mo steel with various carbon content

    International Nuclear Information System (INIS)

    Vornovitskij, I.N.; Brodetskaya, E.Z.; Pozdnyakova, A.S.

    1980-01-01

    Properties of welded joints of 2,25 Cr - 1 Mo steel pipelines with different carbon content are considered. It is shown that application of electrodes developed in some countries for welding permits in many cases to exclude heat treatment of welded joints owing to high ductility of weld deposited metal. To improve the ductility, it is necessary to limit both carbon content down to 0,03-0,06% and detrimental elements (sulfur, phosphorus). Heat affected zone hardness may be increased at the expense of carbon. Weld deposited metal possesses the highest long-term strength at the given test temperature; in this case long-term strength of welded joints and base metal is practically the same. The long-term strength of high-carbon steel is higher at the test temperature of 565 deg C as compared to mean-carbon and low-carbon steels, whose long-term strength is practically equal at this temperature. The long-term strength of high-carbon and mean-carbon steels is practically the same and higher as compared with low-carbon one at the test temperature of 510 deg C

  10. Nano-sized precipitation and properties of a low carbon niobium micro-alloyed bainitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Xie, Z.J. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Department of Materials Science and Engineering, McMaster University, Hamilton L8S 4L8 (Canada); Ma, X.P. [Department of Materials Science and Engineering, McMaster University, Hamilton L8S 4L8 (Canada); Shang, C.J., E-mail: cjshang@ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Wang, X.M. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Subramanian, S.V. [Department of Materials Science and Engineering, McMaster University, Hamilton L8S 4L8 (Canada)

    2015-08-12

    The present work focuses on microstructure evolution and precipitation strengthening during tempering at region of 550–680 °C to elucidate the structure–property relationship in the steel. The effect of tempering on the development of a 700 MPa grade high strength hot rolled cost-effective bainitic steel was studied for infrastructure applications. Granular bainite with dispersed martenisit–austenite (M–A) constituents in the bainitic ferrite matrix was obtained after hot rolling and air cooling to room temperature. The decomposition of M–A constituents to cementite carbides and the precipitation of nano-sized NbC carbides in bainitic matrix on tempering were characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Nano-sized precipitates of NbC precipitated during tempering were in average diameter of ~4.1–6.1 nm. There were ~86–173 MPa increases in yield strength after tempering at region of 550–680 °C. It is noticeable that those nano-sized NbC precipitates provide an effective way to significantly increase the strength of the low carbon bainitic steel. High yield strength of 716 MPa with high ductility (uniform elongation of 9.3% and total elongation of 22.4%), low yield to tensile ratio of 0.9 and good low temperature toughness of 47 J (half thickness) at –40 °C was obtained after tempering at 680 °C for 30 min.

  11. Stable carbon and oxygen isotope signatures in molluscan shells under ocean acidification

    Science.gov (United States)

    Nishida, K.; Hayashi, M.; Suzuki, A.; Sato, M.; Nojiri, Y.

    2017-12-01

    Stable carbon and oxygen isotope compositions (δ13C, δ18O) of biogenic carbonate have been widely used for many paleoclimate, paleoecological, and biomineralization studies. δ13C of molluscan shells reflects the mixing of δ13C of dissolved inorganic carbon (DIC) of seawater and respiratory carbon. Previous studies reported physiological effects on molluscs by ocean acidification, and thus the metabolic changes could potentially appear in shell δ13C as changes in a fraction of two carbon sources. In addition, shell δ18O, a commonly used proxy of seawater temperature and seawater δ18O, is also affected by seawater carbonate chemistry. As changes in the marine carbonate system, such as pH and pCO2, have occurred in the past 300 million years, to estimate pH effect on paleotemperature reconstruction is important. Here, we experimentally examined acidification effects on shell δ13C and δ18O of two species of clams for understanding of environmental and physiological proxies. Juvenile specimens of bloody clam Scapharca broughtonii and Japanese surf clam Pseudocardium sachalinense were cultured at five (400, 600, 800, 1000, and 1200 µatm, P. sachalinense) or six (280, 400, 600, 800, 1000, and 1200 µatm, S. broughtonii) different pCO2 levels using CO2 control system of the Demonstration Laboratory, MERI, Japan. Significant negative correlations between shell δ13C and pH appeared in S. broughtonii, which showed non-significant pH effects on calcification, and the slope of the relationship of shell carbonate was lower than that of seawater DIC. On the other hand, in P. sachalinense which showed a decrease in calcification at low-pH treatment, the slopes of the relationship between shell δ13C and pH was roughly the same as that of seawater DIC. Thus, the extrapallial fluid of P. sachalinense might more strongly affected by acidified seawater than S. broughtonii. The results of two species might be attributable to differences in physiological responses to

  12. Mechanical properties and fatigue strength of high manganese non-magnetic steel/carbon steel welded joints

    International Nuclear Information System (INIS)

    Nakaji, Eiji; Ikeda, Soichi; Kim, You-Chul; Nakatsuji, Yoshihiro; Horikawa, Kosuke.

    1997-01-01

    The dissimilar materials welded joints of high manganese non-magnetic steel/carbon steel (hereafter referred to as DMW joints), in which weld defects such as hot crack or blowhole are not found, were the good quality. Tensile strength of DMW joints was 10% higher than that of the base metal of carbon steel. In the bend tests, the DMW joints showed the good ductility without crack. Charpy absorbed energy at 0(degC) of the DMW joints was over 120(J) in the bond where it seems to be the lowest. Large hardening or softening was not detected in the heat affected zone. Fatigue strength of the DMW joints is almost the same with that of the welded joints of carbon steel/carbon steel. As the fatigue strength of the DMW joints exceeds the fatigue design standard curve of JSSC for carbon steel welded joints, the DMW joints can be treated the same as the welded joints of carbon steel/carbon steel of which strength is lower than that of high manganese non-magnetic steel, from the viewpoint of the fatigue design. (author)

  13. SURFACE ROUGHNESS AND CUTTING FORCES IN CRYOGENIC TURNING OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    T. C. YAP

    2015-07-01

    Full Text Available The effect of cryogenic liquid nitrogen on surface roughness, cutting forces, and friction coefficient of the machined surface when machining of carbon steel S45C in wet, dry and cryogenic condition was studied through experiments. The experimental results show that machining with liquid nitrogen increases the cutting forces, reduces the friction coefficient, and improves the chips produced. Beside this, conventional machining with cutting fluid is still the most suitable method to produce good surface in high speed machining of carbon steel S45C whereas dry machining produced best surface roughness in low speed machining. Cryogenic machining is not able to replace conventional cutting fluid in turning carbon steel.

  14. The kinetics of dynamic recrystallization of a low carbon vanadium-nitride microalloyed steel

    International Nuclear Information System (INIS)

    Zhao, Baochun; Zhao, Tan; Li, Guiyan; Lu, Qiang

    2014-01-01

    Single-pass compression tests were performed on a Gleeble-3800 thermo-mechanical simulator to study the dynamic recrystallization behavior of a low carbon vanadium-nitride microalloyed steel at the temperature in the range from 900 °C to 1050 °C and strain rate in the range from 0.1 s −1 to 10 s −1 . Based on the flow curves from the tests, the effects of temperature and strain rate on the dynamic recrystallization behavior were analyzed. With the assistance of the process parameters, constitutive equations were used to obtain the activation energy and hot working equation. The strain hardening rate versus stress curves were used to determine the critical stress (strain) or the peak stress (strain). The dependence of the characteristic values on Zener–Hollomon was found. The dynamic recrystallization kinetics model of the tested steel was constructed and the validity was confirmed based on the experimental results

  15. Facile Synthesis of Calcium Carbonate Nanoparticles from Cockle Shells

    Directory of Open Access Journals (Sweden)

    Kh. Nurul Islam

    2012-01-01

    Full Text Available A simple and low-cost method for the synthesis of calcium carbonate nanoparticles from cockle shells was described. Polymorphically, the synthesized nanoparticles were aragonites which are biocompatible and thus frequently used in the repair of fractured bone and development of advanced drug delivery systems, tissue scaffolds and anticarcinogenic drugs. The rod-shaped and pure aragonite particles of 30±5 nm in diameter were reproducibly synthesized when micron-sized cockle shells powders were mechanically stirred for 90 min at room temperature in presence of a nontoxic and nonhazardous biomineralization catalyst, dodecyl dimethyl betaine (BS-12. The findings were verified using a combination of analytical techniques such as variable pressure scanning electron microscopy (VPSEM, transmission electron microscopy (TEM, Fourier transmission infrared spectroscopy (FT-IR, X-ray diffraction spectroscopy (XRD, and energy dispersive X-ray analyser (EDX. The reproducibility and low cost of the method suggested that it could be used in industry for the large scale synthesis of aragonite nanoparticles from cockle shells, a low cost and easily available natural resource.

  16. Low temperature radiation embrittlement for reactor vessel steels

    International Nuclear Information System (INIS)

    Ginding, I.A.; Chirkina, L.A.

    1978-01-01

    General conceptions of cold brittleness of bcc metals are in a review. Considered are experimental data and theoretical representations about the effect of irradiation conditions, chemical composition, phase and structural constitutions, grain size, mechanical and thermomechanical treatments on low-temperature irradiation embrittlement of reactor vessel steels. Presented are the methods for increasing radiation stability of metals (carbon and Cr-Mo steels) used in manufacturing reactor vessels

  17. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Mahat, Nur Akma; Othman, Norinsan Kamil [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia); Sahrani, Fathul Karim [School of Environment and Natural Resources Science, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

    2015-09-25

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  18. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    International Nuclear Information System (INIS)

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-01-01

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces

  19. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    Science.gov (United States)

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-01

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  20. Cleanliness of Ti-bearing Al-killed ultra-low-carbon steel during different heating processes

    Science.gov (United States)

    Guo, Jian-long; Bao, Yan-ping; Wang, Min

    2017-12-01

    During the production of Ti-bearing Al-killed ultra-low-carbon (ULC) steel, two different heating processes were used when the converter tapping temperature or the molten steel temperature in the Ruhrstahl-Heraeus (RH) process was low: heating by Al addition during the RH decarburization process and final deoxidation at the end of the RH decarburization process (process-I), and increasing the oxygen content at the end of RH decarburization, heating and final deoxidation by one-time Al addition (process-II). Temperature increases of 10°C by different processes were studied; the results showed that the two heating processes could achieve the same heating effect. The T.[O] content in the slab and the refining process was better controlled by process-I than by process-II. Statistical analysis of inclusions showed that the numbers of inclusions in the slab obtained by process-I were substantially less than those in the slab obtained by process-II. For process-I, the Al2O3 inclusions produced by Al added to induce heating were substantially removed at the end of decarburization. The amounts of inclusions were substantially greater for process-II than for process-I at different refining stages because of the higher dissolved oxygen concentration in process-II. Industrial test results showed that process-I was more beneficial for improving the cleanliness of molten steel.

  1. Effect of Deformation Temperature on Microstructure Evolution and Mechanical Properties of Low-Carbon High-Mn Steel

    Directory of Open Access Journals (Sweden)

    Adam Grajcar

    2018-01-01

    Full Text Available This work addresses the influence of deformation temperature in a range from −40°C to 200°C on the microstructure evolution and mechanical properties of a low-carbon high-manganese austenitic steel. The temperature range was chosen to cope at the time during sheet processing or car crash events. Experimental results show that yield stress and ultimate tensile strength gradually deteriorate with an increase in the tensile testing temperature. The dominant mechanism responsible for the strain hardening of steel changes as a function of deformation temperature, which is related to stacking fault energy (SFE changes. When the deformation temperature rises, twinning decreases while a role of dislocation slip increases.

  2. Computational Design of a Novel Medium-Carbon, Low-Alloy Steel Microalloyed with Niobium

    Science.gov (United States)

    Javaheri, Vahid; Nyyssönen, Tuomo; Grande, Bjørnar; Porter, David

    2018-04-01

    The design of a new steel with specific properties is always challenging owing to the complex interactions of many variables. In this work, this challenge is dealt with by combining metallurgical principles with computational thermodynamics and kinetics to design a novel steel composition suitable for thermomechanical processing and induction heat treatment to achieve a hardness level in excess of 600 HV with the potential for good fracture toughness. CALPHAD-based packages for the thermodynamics and kinetics of phase transformations and diffusion, namely Thermo-Calc® and JMatPro®, have been combined with an interdendritic segregation tool (IDS) to optimize the contents of chromium, molybdenum and niobium in a proposed medium-carbon low-manganese steel composition. Important factors taken into account in the modeling and optimization were hardenability and as-quenched hardness, grain refinement and alloying cost. For further investigations and verification, the designed composition, i.e., in wt.% 0.40C, 0.20Si, 0.25Mn, 0.90Cr, 0.50Mo, was cast with two nominal levels of Nb: 0 and 0.012 wt.%. The results showed that an addition of Nb decreases the austenite grain size during casting and after slab reheating prior to hot rolling. Validation experiments showed that the predicted properties, i.e., hardness, hardenability and level of segregation, for the designed composition were realistic. It is also demonstrated that the applied procedure could be useful in reducing the number of experiments required for developing compositions for other new steels.

  3. H2S cracking resistance of type 420 stainless steel tubulars

    International Nuclear Information System (INIS)

    Klein, L.J.

    1984-01-01

    Type 420 stainless steel (13Cr) production tubing is being used successfully in deep sour gas wells in the Tuscaloosa Trend. Despite their reputation for poor H 2 S cracking resistance in laboratory tests, 12-13% Cr steels continue to perform well in sour environments. NACE Tensile Test and Shell bent beam test results indicate Type 420 is more resistant to H 2 S cracking than Type 410, but is not as resistant as carbon steel, at to 586-690 MPa (85-100 ksi) yield strength level. In addition to evaluating Type 420 stainless steel in the standard NACE Tensile and Shell bent beam tests, the effects on cracking tendency of chloride concentration, pH, and H 2 S gas concentration in the NACE Test solution were also examined. Type 420 appears to be more resistant to H 2 S cracking than is indicated by standard laboratory tests, at least in low H 2 S level sour environments

  4. Corrosion Mechanism of Low-Carbon Steel in Industrial Water and Adsorption Thermodynamics in the Presence of Some Plant Extracts

    Science.gov (United States)

    Badiea, A. M.; Mohana, K. N.

    2009-12-01

    The effects of radish leaves and black cumin as plant extracts on the corrosion behavior of low-carbon steel in industrial water in the temperature range of 30 to 80 °C and velocity range of 1.44 to 2.02 m s-1 using potentiodynamic polarization, electrochemical impedance spectroscopy, and mass loss measurements have been investigated. The inhibition efficiency increased with increasing concentration of the plant extracts up to a critical value but it slightly decreased with increasing temperature. Inhibition efficiency values obtained from mass loss and potentiodynamic data were in reasonable agreement. Potentiodynamic polarization clearly indicated that radish leaves and black cumin extracts acted as anodic inhibitors. The adsorption behavior was found to obey the Flory-Huggins isotherm model. The associated activation parameters and thermodynamic data of adsorption were evaluated and discussed. The results show that radish leaves and black cumin could serve as effective inhibitors for low-carbon steel in industrial water media, with black cumin providing better protection than radish leaves.

  5. Effect of small addition of Cr on stability of retained austenite in high carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Hossain, Rumana; Pahlevani, Farshid, E-mail: f.pahlevani@unsw.edu.au; Sahajwalla, Veena

    2017-03-15

    High carbon steels with dual phase structures of martensite and austenite have considerable potential for industrial application in high abrasion environments due to their hardness, strength and relatively low cost. To design cost effective high carbon steels with superior properties, it is crucial to identify the effect of Chromium (Cr) on the stability of retained austenite (RA) and to fully understand its effect on solid-state phase transition. This study addresses this important knowledge gap. Using standard compression tests on bulk material, quantitative X-ray diffraction analysis, nano-indentation on individual austenitic grains, transmission electron microscopy and electron backscatter diffraction–based orientation microscopy techniques, the authors investigated the effect of Cr on the microstructure, transformation behaviour and mechanical stability of retained austenite in high carbon steel, with varying Cr contents. The results revealed that increasing the Cr %, altered the morphology of the RA and increased its stability, consequently, increasing the critical pressure for martensitic transformation. This study has critically addressed the elastoplastic behaviour of retained austenite – and provides a deep understanding of the effect of small additions of Cr on the metastable austenite of high carbon steel from the macro- to nano-level. Consequently, it paves the way for new applications for high carbon low alloy steels. - Highlights: • Effect of small addition of Cr on metastable austenite of high carbon steel from the macro- to nano-level • A multi-scale study of elastoplastic behaviour of retained austenite in high carbon steel • The mechanical stability of retained austenite during plastic deformation increased with increasing Cr content • Effect of grain boundary misorientation angle on hardness of individual retained austenite grains in high carbon steel.

  6. Estimation of shell thickness in a continuously cast steel billet using radiotracers

    International Nuclear Information System (INIS)

    Prasad, A.S.; Pandey, J.C.; Kaur, G.

    1994-01-01

    In the continuous casting of steel, one of the factors which limits the rate of faster withdrawal of the casting from the mould is the thickness of the solid shell below the mould. If the shell can not contain the liquid pool, breakouts occur and process of casting disrupts. Estimates of shell thickness have been made on the basis of heat- transfer considerations. The shell thickness could also be delineated, to some extent, by adding radiotracers during casting and subsequently determining the dispersion of radioactivity by autoradiography. The paper presents the results of the estimation of shell thickness based on the heat-transfer model and validation of the model by plant trials using radiotracers. (author). 11 refs., 5 figs., 1 tab

  7. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    Science.gov (United States)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  8. Passivation of Cu-Zn alloy on low carbon steel electrodeposited from a pyrophosphate medium

    Science.gov (United States)

    Yavuz, Abdulcabbar; Yakup Hacıibrahimoğlu, M.; Bedir, Metin

    2018-01-01

    The motivation of this study is to understand whether zinc-based alloy also has a passivation behaviour similar to zinc itself. Cu-Zn alloys were electrodeposited potentiostatically from a pyrophosphate medium on a carbon steel electrode and their corrosion behaviours were studied. Pt and carbon steel electrodes were used in order to examine the corrosion/passivation behaviour of bare Cu, bare Zn and Cu-Zn alloy coatings. The passivation behaviour of all brass-modified electrodes having Zn content between 10% and 100% was investigated. The growth potential affects the morphology and structure of crystals. The brass coatings are more porous than their pure components. The crystalline structure of Cu-Zn alloys can be obtained by changing the deposition potential. The zinc content in brass increases when the deposition voltage applied decreases. However, the growth potential and the ratio of zinc in brass do not affect the passivation behaviour of the resulting alloys. The coatings obtained by applying different growth potentials were immersed in tap water for 24 h to compare their corrosion behaviours with carbon steel having pitting formation.

  9. Cubic martensite in high carbon steel

    Science.gov (United States)

    Chen, Yulin; Xiao, Wenlong; Jiao, Kun; Ping, Dehai; Xu, Huibin; Zhao, Xinqing; Wang, Yunzhi

    2018-05-01

    A distinguished structural characteristic of martensite in Fe-C steels is its tetragonality originating from carbon atoms occupying only one set of the three available octahedral interstitial sites in the body-centered-cubic (bcc) Fe lattice. Such a body-centered-tetragonal (bct) structure is believed to be thermodynamically stable because of elastic interactions between the interstitial carbon atoms. For such phase stability, however, there has been a lack of direct experimental evidence despite extensive studies of phase transformations in steels over one century. In this Rapid Communication, we report that the martensite formed in a high carbon Fe-8Ni-1.26C (wt%) steel at room temperature induced by applied stress/strain has actually a bcc rather than a bct crystal structure. This finding not only challenges the existing theories on the stability of bcc vs bct martensite in high carbon steels, but also provides insights into the mechanism for martensitic transformation in ferrous alloys.

  10. An X-ray diffraction study of corrosion products from low carbon steel

    International Nuclear Information System (INIS)

    Morales, A. L.

    2003-01-01

    It was found in earlier work a decrease in the corrosion rate from low carbon steel when it was subjected to the action of a combined pollutant concentration (SO 4 ''2-=10''-4 M+Cl=1.5x 10''-3 M). It was also found that large magnetic content of the rust was related to higher corrosion rates. In the present study corrosion products are further analyzed by means of X-ray diffraction to account for composition changes during the corrosion process. it is found that lepidocrocite and goethite are the dominant components for the short-term corrosion in all batches considered while for log-term corrosion lepidocrite and goethite dominates if the corrosion rates is low and magnetite dominates if the corrosion rate is high. The mechanism for decreasing the corrosion rate is related to the inhibition of magnetite production at this particular concentration. (Author) 15 refs

  11. Pathways to a low-carbon iron and steel industry in the medium-term : the case of Germany

    NARCIS (Netherlands)

    Arens, Marlene; Worrell, Ernst; Eichhammer, Wolfgang; Hasanbeigi, Ali; Zhang, Qi

    2017-01-01

    The iron and steel industry is a major industrial emitter of carbon dioxide globally and in Germany. If European and German climate targets were set as equal proportional reduction targets (referred to here as “flat” targets) among sectors, the German steel industry would have to reduce its carbon

  12. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    Science.gov (United States)

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system. Copyright © 2014. Published by Elsevier B.V.

  13. Effect of quenching techniques on the mechanical properties of low carbon structural steel

    Directory of Open Access Journals (Sweden)

    K. Miernik

    2010-07-01

    Full Text Available The paper presents the results of the impact of incomplete quenching technique on the mechanical properties of low carbon structural steel.Significant influence of the heating method to the α + γ field was observed on the strength and plasticity after hardening process. The best combination of mechanical properties was obtained for the 3th technique consisting of pre-heating the material to the austenite field, next cooling to the appropriate temperature in the α + γ and hardening from that dual phase region. The high level of toughness with relatively high strength were observed, compared to the properties obtained for the two other ways to quench annealing (incomplete hardening.

  14. Holographic interferometry as electrochemical emission spectroscopy of carbon steel in seawater with low concentration of RA-41 corrosion inhibitor

    International Nuclear Information System (INIS)

    Habib, K.; Al-Muhana, K.; Habib, A.

    2009-01-01

    In the present investigation, holographic interferometry was utilized for the first time to determine the rate change of the number of the fringe evolutions during the corrosion test of carbon steel in blank seawater and with seawater with different concentrations of a corrosion inhibitor. In other words, the anodic dissolution behaviors (corrosion) of the carbon steel were determined simultaneously by holographic interferometry, an electromagnetic method, and by the electrochemical impedance (EI) spectroscopy, an electronic method. So, the abrupt rate change of the number of the fringe evolutions during corrosion test (EI) spectroscopy, of the carbon steel is called electrochemical emission spectroscopy. The corrosion process of the steel samples was carried out in blank seawater and seawater with different concentrations, 5-20 ppm, of RA-41 corrosion inhibitor using the EI spectroscopy method, at room temperature. The electrochemical emission spectra of the carbon steel in different solutions represent a detailed picture of the rate change of the anodic dissolution of the steel throughout the corrosion processes. Furthermore, the optical interferometry data of the carbon steel were compared to the data, which were obtained from the EI spectroscopy. Consequently, holographic interferometric is found very useful for monitoring the anodic dissolution behaviors of metals, in which the number of the fringe evolutions of the steel samples can be determined in situ. (Author)

  15. Proposal for the award of a contract for the supply of low-carbon steel sheets for LHC resistive dipole magnets

    CERN Document Server

    2001-01-01

    This document concerns the award of a contract for the supply of 1 106 tonnes of low-carbon steel sheets for the MBW, MBXW and MCBW resistive dipole magnets for the LHC. Following a market survey (MS-2619/SL/LHC) carried out among 62 firms in sixteen Member States, a call for tenders (IT-2911/SL/LHC) was sent on 6 March 2001 to 11 firms in seven Member States. By the closing date, CERN had received one tender. The Finance Committee is invited to agree to the negotiation of a contract with the firm COCKERILL SAMBRE (BE), the only bidder, for the supply of 1 106 tonnes of low-carbon steel sheets for the MBW, MBXW and MCBW resistive dipole magnets for a total amount of 984 803 euros (1 511 328 Swiss francs), not subject to revision until 1 January 2003, with an option for the supply of up to 15% additional steel sheets, for a total amount of 147 720 euros (226 699 Swiss francs), not subject to revision until 1 January 2003, bringing the total amount to a maximum of 1 132 523 euros (1 738 027 Swiss francs), not s...

  16. Growth of CuPd nanoalloys encapsulated in carbon-shell

    Energy Technology Data Exchange (ETDEWEB)

    Kang, H. Y.; Wang, H. P., E-mail: wanghp@mail.ncku.edu.tw [National Cheng Kung University, Department of Environmental Engineering (China)

    2013-05-15

    Preparation of nanostructured copper-palladium (CuPd) alloys is getting more attention because specific catalytic properties can be tuned by controlling their composition, size, and shape. Thus, a better understanding especially in the formation mechanism of the CuPd nanoalloys is of great importance in designing the catalysts. Growth of CuPd nanoalloys encapsulated in carbon-shell (CuPd-C) was, therefore, studied by in situ synchrotron small-angle X-ray scattering during temperature-programed carbonization (TPC) of the Cu{sup 2+}- and Pd{sup 2+}-{beta}-cyclodextrin complexes. A rapid reduction of Cu{sup 2+} and Pd{sup 2+} with nucleation is found at the temperatures of <423 K, followed by coalescence at 453-573 K. The well-dispersed CuPd nanoalloys having the sizes of 7.6-7.9 nm in diameter are encapsulated in carbon-shell of 1.4-1.8 nm in thickness. The refined extended X-ray absorption fine structure spectra indicate that the bond distances of the first-shell Cu-Pd are 2.61-2.64 A with the coordination numbers of 5.1-5.6. A homogeneous CuPd alloy at the Cu/Pd atomic ratio of 1 is observed. Note that at the high Cu/Pd ratio, Cu is enriched on the CuPd nanoalloy surfaces, attributable to the relatively low surface free energy of Cu.

  17. Surface characteristic of chemically converted graphene coated low carbon steel by electro spray coating method for polymer electrolyte membrane fuel cell bipolar plate.

    Science.gov (United States)

    Kim, Jungsoo; Kim, Yang Do; Nam, Dae Geun

    2013-05-01

    Graphene was coated on low carbon steel (SS400) by electro spray coating method to improve its properties of corrosion resistance and contact resistance. Exfoliated graphite was made of the graphite by chemical treatment (Chemically Converted Graphene, CCG). CCG is distributed using dispersing agent, and low carbon steel was coated with diffuse graphene solution by electro spray coating method. The structure of the CCG was analyzed using XRD and the coating layer of surface was analyzed using SEM. Analysis showed that multi-layered graphite structure was destroyed and it was transformed in to fine layers graphene structure. And the result of SEM analysis on the surface and the cross section, graphene layer was uniformly formed with 3-5 microm thickness on the surface of substrate. Corrosion resistance test was applied in the corrosive solution which is similar to the polymer electrolyte membrane fuel cell (PEMFC) stack inside. And interfacial contact resistance (ICR) test was measured to simulate the internal operating conditions of PEMFC stack. As a result of measuring corrosion resistance and contact resistance, it could be confirmed that low carbon steel coated with CCG was revealed to be more effective in terms of its applicability as PEMFC bipolar plate.

  18. Crystallographic features of lath martensite in low-carbon steel

    International Nuclear Information System (INIS)

    Kitahara, Hiromoto; Ueji, Rintaro; Tsuji, Nobuhiro; Minamino, Yoritoshi

    2006-01-01

    Electron backscattering diffraction with field-emission scanning electron microscopy was used to analyze crystallographically the lath martensite structure in a 0.20% carbon steel. The crystallographic features of the lath martensite structure, of the order of the prior austenite grain size or larger, were clarified. Although the orientations of the martensite crystals were scattered around the ideal variant orientations, the martensite in this steel maintained the Kurdjumov-Sachs (K-S) orientation relationship. The procedures of the crystallographic analysis of the martensite (ferrite) phase with the K-S orientation relationship were explained in detail. Variant analysis showed that all 24 possible variants did not necessarily appear within a single prior austenite grain and that all six variants did not necessarily appear within each packet. Specific combinations of two variants appeared within local regions (sub-blocks), indicating a strict rule for variant selection. Prior austenite grain boundaries and most of the packet boundaries were clearly recognized. However, it was difficult to determine the block boundaries within the sub-blocks

  19. Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

    Science.gov (United States)

    Shen, Wenning; Feng, Lajun; Feng, Hui; Cao, Ying; Liu, Lei; Cao, Mo; Ge, Yanfeng

    The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel.

  20. The effects of bacteria on the corrosion behavior of carbon steel in compacted bentonite

    International Nuclear Information System (INIS)

    Nishimura, T.; Wada, R.; Nishimoto, H.; Fujiwara, K.; Taniguchi, N.; Honda, A.

    1999-10-01

    As a part of evaluation of corrosion life of carbon steel overpack, the experimental studies have been performed on the effects of bacteria on the corrosion behavior of carbon steel in compacted bentonite using iron bacteria (IB) as a representative oxidizing bacteria and sulphur reducing bacteria (SRB) as a representative reducing bacteria. The results of the experimental studies showed that; The activity of SRB was low in compacted bentonite in spite of applying suitable condition for the action of bacteria such as temperature and nutritious solution. Although the corrosion behavior of carbon steel was affected by the existence of bacteria in simple solution, the corrosion rates of carbon steel in compacted bentonite were several μ m/year -10 μ m/year irrespective of coexistence of bacteria and that the corrosion behavior was not affected by the existence of bacteria. According to these results, it was concluded that the bacteria would not affect the corrosion behavior of carbon steel overpack under repository condition. (author)

  1. Planktic foraminifera form their shells via metastable carbonate phases.

    Science.gov (United States)

    Jacob, D E; Wirth, R; Agbaje, O B A; Branson, O; Eggins, S M

    2017-11-02

    The calcium carbonate shells of planktic foraminifera provide our most valuable geochemical archive of ocean surface conditions and climate spanning the last 100 million years, and play an important role in the ocean carbon cycle. These shells are preserved in marine sediments as calcite, the stable polymorph of calcium carbonate. Here, we show that shells of living planktic foraminifers Orbulina universa and Neogloboquadrina dutertrei originally form from the unstable calcium carbonate polymorph vaterite, implying a non-classical crystallisation pathway involving metastable phases that transform ultimately to calcite. The current understanding of how planktic foraminifer shells record climate, and how they will fare in a future high-CO 2 world is underpinned by analogy to the precipitation and dissolution of inorganic calcite. Our findings require a re-evaluation of this paradigm to consider the formation and transformation of metastable phases, which could exert an influence on the geochemistry and solubility of the biomineral calcite.

  2. Corrosion of carbon steel in contact with bentonite

    International Nuclear Information System (INIS)

    Dobrev, D.; Vokal, A.; Bruha, P.

    2010-01-01

    Document available in extended abstract form only. Carbon steel canisters were chosen in a number of disposal concepts as reference material for disposal canisters. The corrosion rates of carbon steels in water solution both in aerobic and anaerobic conditions are well known, but only scarce data are available for corrosion behaviour of carbon steels in contact with bentonite. A special apparatus, which enables to measure corrosion rate of carbon steels under conditions simulating conditions in a repository, namely in contact with bentonite under high pressure and elevated temperatures was therefore prepared to study: - Corrosion rate of carbon steels in direct contact with bentonite in comparison with corrosion rate of carbon steels in synthetic bentonite pore water. - Influence of corrosion products on bentonite. The apparatus is composed of corrosion chamber containing a carbon steel disc in direct contact with compacted bentonite. Synthetic granitic water is above compacted bentonite under high pressure (50 - 100 bar) to simulate hydrostatic pressure in a repository. The experiments can be carried out under various temperatures. Bentonites used for experiments were Na-type of bentonite Volclay KWK 80 - 20 and Ca-Mg Czech bentonite from deposit Rokle. Before adding water into corrosion system the corrosion chamber was purged by nitrogen gas. The saturation of bentonite and corrosion rate were monitored by measuring consumption of water, pressure increase caused by swelling pressure of bentonite and by generation of hydrogen. Corrosion rate was also determined after corrosion experiments from weight loss of samples. The results of experiments show that the corrosion behaviour of carbon steels in contact with bentonite is very different from corrosion of carbon steels in water simulating bentonite pore water solution. The corrosion rates of carbon steel in contact with bentonite reached after 30 days of corrosion the values approaching 40 mm/yr contrary to values

  3. Production of Low-Carbon Magnetic Steel for the LHC Superconducting Dipole and Quadrupole Magnets

    CERN Document Server

    Bertinelli, F; Harlet, P; Peiro, G; Russo, A; Taquet, A

    2006-01-01

    In 1996 CERN negotiated a contract with Cockerill Sambre – ARCELOR Group for the supply of 50 000 tonnes of low-carbon steel for the LHC main magnets: this was the first contract to be placed for the project, and one of the single largest. In 2005 – after nine years of work – the contract is being successfully completed. This paper describes the steel specifically developed, known as MAGNETIL™, its manufacturing and quality control process, organization of production, logistics and contract follow-up. Extensive statistics have been collected relating to physical, mechanical and technological parameters. Specific attention is dedicated to magnetic measurements (coercivity and permeability) performed at both room and cryogenic temperatures, the equipment used and statistical results. Reference is also made to the resulting precision of the fineblanked laminations used for the magnet yoke. The technology transfer from the particle accelerator domain to industry is ongoing, for example for ...

  4. Influence of microstructure on the low and high cycle fatigue behaviour of a medium carbon microalloyed steel

    International Nuclear Information System (INIS)

    Srivastava, V.; Padmanabhan, K.A.

    2001-01-01

    This paper reports the room temperature monotonic and cyclic stress-strain (CSS) response, the low and high cycle fatigue behaviour of a medium carbon microalloyed (MA) steel in different microstructural conditions obtained by isothermal transformation at 973, 773 and 573 K following austenitizing at 1123 K. The isothermal transformations resulted in coarse pearlite (CP), fine pearlite (FP), and acicular ferrite/bainite (AF/B) microstructures, respectively. In low cycle fatigue, the CP and FP microstructures exhibited cyclic softening at low total strain amplitudes ( cys ) of the material and was approximately equal to 0.7σ cys . (orig.)

  5. Corrosion Inhibition of Cold-rolled Low Carbon Steel with Pulse Fiber Laser Ablation in Water

    Science.gov (United States)

    Chan, Sze Ney; Wong, Wai Yin; Walvekar, Rashmi; Kadhum, Abdul Amir H.; Khalid, Mohammad; Lim, Kean Long

    2018-04-01

    This study aims at the use of a fiber laser for modifying the surface properties of cold-rolled low carbon steel via a pulse laser ablation technique in water. The effect on the corrosion behavior of the fiber laser-treated metal surface was investigated in NaCl and HCl environments. Electrochemical tests showed significant improvement in the corrosion resistance of the laser-treated sample in NaCl, with an increase in open-circuit potential (OCP) from - 0.65 to - 0.60 V and an inhibition efficiency of 89.22% as obtained from the impedance study. Such improvement was less significant in an acidic environment. Lower corrosion rates of 20.9 mpy and 5.819 × 103 mpy were obtained for the laser-treated samples in neutral and acidic electrolytes, respectively, than the corrosion rates obtained for the as-received samples (33.2 mpy and 11.98 × 103 mpy). Morphological analysis indicated a passive film built by spherical grains of regular size on the metal surface after laser treatment. The corrosion inhibition effects in NaCl were evident by the nonexistence of the common corrosion products of lepidocrocite and crystalline structures that were seen on as-received samples; only polyhedral crystals with micrograins grown on them were seen covering the laser-treated surface. Therefore, the laser treatment using a fiber laser source improved the corrosion resistance of cold-rolled low carbon steel.

  6. Effect of residual stress and hardening on grain boundary sliding in welds of low-carbon stainless steels with surface machining

    International Nuclear Information System (INIS)

    Mori, Hiroaki; Mochizuki, Masahito; Nishimoto, Kazutoshi; Katsuyama, Jinya

    2007-01-01

    To clarify the effects of residual stress and hardening on intergranular stress corrosion cracking (IGSCC) behavior in welds of low-carbon austenitic stainless steels with surface machining, residual stress and hardness were evaluated by 3-dimentional thermo elastic-plastic analysis and grain boundary sliding behavior was examined using a constant strain rate tensile test. It was revealed that grain boundary sliding occurred in the material at 561K by the tensile test with the numerically simulated tensile residual stress due to welding and surface machining. In addition, it was clarified that the grain boundary energy is raised by the grain boundary sliding. On the basis of these results, it was concluded that the cause of IGSCC in the welds of low-carbon austenitic stainless steel with surface hardening is the increase in grain boundary energy due to grain boundary sliding accelerated by residual stress of multi pass welding and surface hardening. (author)

  7. Effect of residual stress and hardening on grain boundary sliding in welds of low-carbon stainless steels with surface machining

    International Nuclear Information System (INIS)

    Mori, Hiroaki; Mochizuki, Masahito; Nishimoto, Kazutoshi; Katsuyama, Jinya

    2008-01-01

    To clarify the effects of residual stress and hardening on intergranular stress corrosion cracking (IGSCC) behavior in welds of low-carbon austenitic stainless steels with surface machining, residual stress and hardness were evaluated by 3-dimentional thermo elastic-plastic analysis and grain boundary sliding behavior was examined using a constant strain rate tensile test. It was revealed that grain boundary sliding occurred in the material at 561K by the tensile test with the numerically simulated tensile residual stress due to multi-pass welding and surface machining. In addition, it was clarified that the grain boundary energy is raised by the grain boundary sliding. On the basis of these results, it was concluded that the cause of IGSCC in the welds of low-carbon austenitic stainless steel with surface hardening is the increase in grain boundary energy due to grain boundary sliding induced by residual stress of multi pass welding and surface hardening. (author)

  8. Wastewater treatment using low cost activated carbons derived from agricultural byproducts-A case study

    Energy Technology Data Exchange (ETDEWEB)

    Mohan, Dinesh [Environmental Chemistry Division, Industrial Toxicology Research Centre, Post Box No. 80, Mahatma Gandhi Marg, Lucknow 226001, U.P. (India)], E-mail: dm_1967@hotmail.com; Singh, Kunwar P.; Singh, Vinod K. [Environmental Chemistry Division, Industrial Toxicology Research Centre, Post Box No. 80, Mahatma Gandhi Marg, Lucknow 226001, U.P. (India)

    2008-04-15

    A variety of low cost activated carbons were developed from agricultural waste materials viz., coconut shell, coconut shell fibers and rice husk. The low cost activated carbons were fully characterized and utilized for the remediation of various pollutants viz., chemical oxygen demand (COD), heavy metals, anions, etc., from industrial wastewater. Sorption studies were carried out at different temperatures and particle sizes to study the effect of temperatures and surface areas. The removal of chloride and fluoride increased with rise in temperature while COD and metal ions removal decreased with increase in temperature, thereby, indicating the processes to be endothermic and exothermic, respectively. The kinetics of COD adsorption was also carried out at different temperatures to establish the sorption mechanism and to determine various kinetic parameters. The COD removal was 47-72% by coconut shell fiber carbon (ATFAC), 50-74% by coconut shell carbon (ATSAC) and 45-73% by rice husk carbon (ATRHC). Furthermore, COD removal kinetics by rice husk carbon, coconut shell carbon and coconut fiber carbon at different temperatures was approximately represented by a first order rate law. Results of this fundamental study demonstrate the effectiveness and feasibility of low cost activated carbons. The parameters obtained in this study can be fully utilized to establish fixed bed reactors on large scale to treat the contaminated water.

  9. Wastewater treatment using low cost activated carbons derived from agricultural byproducts-A case study

    International Nuclear Information System (INIS)

    Mohan, Dinesh; Singh, Kunwar P.; Singh, Vinod K.

    2008-01-01

    A variety of low cost activated carbons were developed from agricultural waste materials viz., coconut shell, coconut shell fibers and rice husk. The low cost activated carbons were fully characterized and utilized for the remediation of various pollutants viz., chemical oxygen demand (COD), heavy metals, anions, etc., from industrial wastewater. Sorption studies were carried out at different temperatures and particle sizes to study the effect of temperatures and surface areas. The removal of chloride and fluoride increased with rise in temperature while COD and metal ions removal decreased with increase in temperature, thereby, indicating the processes to be endothermic and exothermic, respectively. The kinetics of COD adsorption was also carried out at different temperatures to establish the sorption mechanism and to determine various kinetic parameters. The COD removal was 47-72% by coconut shell fiber carbon (ATFAC), 50-74% by coconut shell carbon (ATSAC) and 45-73% by rice husk carbon (ATRHC). Furthermore, COD removal kinetics by rice husk carbon, coconut shell carbon and coconut fiber carbon at different temperatures was approximately represented by a first order rate law. Results of this fundamental study demonstrate the effectiveness and feasibility of low cost activated carbons. The parameters obtained in this study can be fully utilized to establish fixed bed reactors on large scale to treat the contaminated water

  10. General and localized corrosion of carbon and low-alloy steels in oxygenated high-temperature water. Final report

    International Nuclear Information System (INIS)

    Macdonald, D.D.; Smialowska, S.; Pednekar, S.

    1983-02-01

    The susceptibilities to stress corrosion cracking (SCC) of two carbon steels, SA106-grB and SA333-gr6, which are used in seamless BWR piping, and a low-alloy pressure vessel steel, A508-C12, were studied in high purity water as a function of oxygen concentration (0.16 to 8 ppM) and temperature (50 to 288 0 C) . The susceptibility to SCC was measured using the slow strain rate technique. The fracture surfaces of the test specimens were also examined using SEM to determine the mode of failure. In water containing 1 and 8 ppM oxygen and at temperatures above 135 0 C, transgranular stress corrosion cracking (TGSCC) was observed to occur in A508-C12, SA333-gr6 and SA106grB steels at very high stresses. The susceptibility to SCC increased with temperature

  11. The use of morinda citrifolia as a green corrosion inhibitor for low carbon steel in 3.5% NaCl solution

    Science.gov (United States)

    Kusumastuti, Rahayu; Pramana, Rakhmad Indra; Soedarsono, Johny W.

    2017-03-01

    The effect and mechanism of green corrosion inhibitor of Morinda Citrifolia (Noni) toward low carbon steel material has been researched. The general background is to develop the cheap and eco-friendly corrosion inhibitor based on components taken from tropical plants that grow +in Indonesia. This research aims to determine the effectiveness of the use of the extracts of noni as green corrosion inhibitor of carbon steel material in aggressive environment. The medium applied for this experiment is 3.5% natrium chloride solution. The variation of the concentration and immersion time duration has been applied as the experimental parameters. All the work was done at room temperature. The corrosion rate was measured by electrochemical polarization method with CMS 600-Gamry instruments and weight loss. The adsorption of inhibitor into the metal surface, which induced bonding formation after immersion was observed by using FTIR method. Inhibition mechanism was observed by polarization curves and fitted by the Langmuir adsorption models. The experimental results show that the higher concentration of inhibitor increasing the inhibition effect. The optimum inhibition is obtained at 3 ppm noni fruit extract, after immersion for about 288 hours. The corrosion rates obtained was 1.385 mpy, with the inhibitor efficiency of 76.92%. The monolayer film is formed coating the surface material as a result of mixed type corrosion inhibitor behavior of Noni. It can be concluded that this green inhibitor is effective to be used for low carbon steel material.

  12. Austenite reversion in low-carbon martensitic stainless steels – a CALPHAD-assisted review

    DEFF Research Database (Denmark)

    Niessen, Frank

    2018-01-01

    Low-carbon martensitic stainless steels with 11.5–16 wt-% Cr and martensite upon inter-critical annealing. The review treats...... the mechanisms governing the formation and stabilisation of reverted austenite and is assisted by the computation of phase equilibria. Literature data on Cr and Ni concentrations of the reverted austenite/martensite dual-phase microstructure are assessed with respect to predicted concentrations. Reasonable...... agreement was found for concentrations in martensite. Systematic excess of Cr in austenite of approx. 2 wt-% relative to calculations was suspected to originate from the growth of M23C6 with a coherent interface to austenite. Within large scatter, measured values of Ni in austenite were on average 2 wt...

  13. Characteristics of martensite as a function of the M{sub s} temperature in low-carbon armour steel plates

    Energy Technology Data Exchange (ETDEWEB)

    Maweja, Kasonde, E-mail: mawejak@yahoo.fr [Council for Scientific and Industrial Research, CSIR, Materials Science and Manufacturing, PO Box 395, Pretoria 0001 (South Africa); Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria 0002 (South Africa); Stumpf, Waldo [Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria 0002 (South Africa); Berg, Nic van der [Department of Physics, University of Pretoria, Pretoria 0002 (South Africa)

    2009-08-30

    The microstructure, morphology, crystal structure and surface relief of martensite in a number of experimental armour steel plates with different M{sub s} temperatures were analysed. Atomic force microscopy, thin foil transmission electron microscopy and scanning electron microscopy allowed the identification of three groups of low-carbon martensitic armour steels. The investigation showed that the size of individual martensite products (plates or packets, laths or blocks) increases as the M{sub s} temperature increases. Comparison of ballistic performances suggests that the morphology (plate or lath) and size of the individual martensite products dictate the effective 'grain size' in resisting fracture or perforation due to ballistic impact.

  14. Effects of carbon content and chromium segregation on creep rupture properties of low carbon and medium nitrogen type 316 stainless steel

    International Nuclear Information System (INIS)

    Nakazawa, Takanori; Fujita, Nobuhiro; Kimura, Hidetaka; Komatsu, Hajime; Kotoh, Hiroyuki; Kaguchi, Hitoshi.

    1997-01-01

    The creep rupture properties of type 316 stainless steels containing 0.005-0.022%C and 0.07%N have been investigated at 550degC and 600degC from the aspect of the grain boundary carbide precipitation which was changed with carbon content and chromium segregation. A small amount of carbide precipitated on grain boundaries during creep, because the solubility limit of the carbide is less than 0.005%. The creep rupture ductility of this steel increased with the reduction of carbon content from 0.010% to 0.005% while it decreased with increasing carbon content from 0.010% to 0.020%. Since the amount of grain boundary carbide decreased with reducing carbon content, the increase in ductility was due to the suppression of grain boundary embrittlement caused by the carbide. The creep rupture ductility of this steel was also improved by reducing chromium segregation. This behavior was attributed to the change in carbide morphology from concentrated type to dispersed one, which reduced the grain boundary embrittlement. (author)

  15. Fatigue crack growth behaviors in hot-rolled low carbon steels: A comparison between ferrite–pearlite and ferrite–bainite microstructures

    International Nuclear Information System (INIS)

    Guan, Mingfei; Yu, Hao

    2013-01-01

    The roles of microstructure types in fatigue crack growth behaviors in ferrite–pearlite steel and ferrite–bainite steel were investigated. The ferrite–bainite dual-phase microstructure was obtained by intermediate heat treatment, conducted on ferrite–pearlite hot-rolled low carbon steel. This paper presents the results from investigation using constant stress-controlled fatigue tests with in-situ scanning electron microscopy (SEM), fatigue crack growth (FCG) rate tests, and fatigue fractography analysis. Microscopy images arrested by in-situ SEM showed that the fatigue crack propagation in F–P steel could become unstable more ealier compared with that in F–B steel. The fatigue cracks in ferrite–pearlite were more tortuous and could propagate more freely than that in ferrite–bainite microstructures. However, frequent crack branching were observed in ferrite–bainite steel and it indicated that the second hard bainite phase effectively retarded the crack propagation. The variation of FCG rate (da/dN) with stress intensity factor range (ΔK) for F–P and F–B steels was discussed within the Paris region. It was shown that FCG rate of F–P steel was higher than that of F–B steel. Moreover, the fatigue fracture surface analysis proved that grain boundaries could also play a role in the resistance of crack propagation.

  16. Investigation of the pitting corrosion of low carbon steel containers

    International Nuclear Information System (INIS)

    Mughabghab, S.F.; Sullivan, T.M.

    1988-01-01

    The present study was undertaken because the prediction of the degradation rate of low carbon steel contains over long time frames is one of the crucial elements in the development of a source term model for low-level shallow land burial. The principal data base considered is that of the NBS corrosion measurements of ferrous materials buried in the ground for periods of up to 18 years. In this investigation, the maximum penetration in mils, hm, due to pitting corrosion was found to conform closely to the relation h m = kt n where it is the exposure time of the sample in years, κ is the pitting parameter in mil/(years) n , and n > O is a parameter related to the aeration property of the soil. The central objective of the present investigation is the determination of the dependence of the pitting parameters κ and n on the soil properties. The result of a detailed linear correlation analysis of κ on one hand, the pH value and the resistivity of the soil on the other hand revealed that κ is principally influenced by the pH value of the soil. The resistivity of the soil is found to play a minor role

  17. Ultrathin nitrogen-doped graphitized carbon shell encapsulating CoRu bimetallic nanoparticles for enhanced electrocatalytic hydrogen evolution

    Science.gov (United States)

    Xu, You; Li, Yinghao; Yin, Shuli; Yu, Hongjie; Xue, Hairong; Li, Xiaonian; Wang, Hongjing; Wang, Liang

    2018-06-01

    Design of highly active and cost-effective electrocatalysts is very important for the generation of hydrogen by electrochemical water-splitting. Herein, we report the fabrication of ultrathin nitrogen-doped graphitized carbon shell encapsulating CoRu bimetallic nanoparticles (CoRu@NCs) and demonstrate their promising feasibility for efficiently catalyzing the hydrogen evolution reaction (HER) over a wide pH range. The resultant CoRu@NC nanohybrids possess an alloy–carbon core–shell structure with encapsulated low-ruthenium-content CoRu bimetallic alloy nanoparticles (10–30 nm) as the core and ultrathin nitrogen-doped graphitized carbon layers (2–6 layers) as the shell. Remarkably, the optimized catalyst (CoRu@NC-2 sample) with a Ru content as low as 2.04 wt% shows superior catalytic activity and excellent durability for HER in acidic, neutral, and alkaline conditions. This work offers a new method for the design and synthesis of non-platium-based electrocatalysts for HER in all-pH.

  18. Microstructural investigations of 0.2% carbon content steel

    Science.gov (United States)

    Tollabimazraehno, Sajjad; Hingerl, Kurt

    2011-10-01

    The effect of thermal annealing to get different phases on low carbon steel was investigated. Steel sheets (0.2 wt. % C) of 900 μm thickness were heat treated to produce different structures. All the samples have the same starting point, transformation to coarse austenite at 900 degree Celsius. The nano indentation results revealed that samples have different hadness. By making conventional SEM micrographs, focus ion beam maps, and Electron backscatter diffraction (EBSD) the microstructural development and grain boundary variation of transformed phases martensite, biainte, tempered martensite and different combination of these phases were studied.

  19. Hanford double shell tank corrosion monitoring instrument tree prototype

    International Nuclear Information System (INIS)

    Nelson, J.L.; Edgemon, G.L.; Ohl, P.C.

    1995-11-01

    High-level nuclear wastes at the Hanford site are stored underground in carbon steel double-shell and single-shell tanks (DSTs and SSTs). The installation of a prototype corrosion monitoring instrument tree into DST 241-A-101 was completed in December 1995. The instrument tree has the ability to detect and discriminate between uniform corrosion, pitting, and stress corrosion cracking (SCC) through the use of electrochemical noise measurements and a unique stressed element, three-electrode probe. The tree itself is constructed of AISI 304L stainless steel (UNS S30403), with probes in the vapor space, vapor/liquid interface and liquid. Successful development of these trees will allow their application to single shell tanks and the transfer of technology to other US Department of Energy (DOE) sites. Keywords: Hanford, radioactive waste, high-level waste tanks, electrochemical noise, probes, double-shell tanks, single-shell tanks, corrosion

  20. Determination of aluminium nitride or free nitrogen in low carbon steel

    International Nuclear Information System (INIS)

    Guetaz, V.; Soler, M.; Massardier, V.; Merlin, J.; Ravaine, D.

    2001-01-01

    As the aluminium nitrides play an important role in the manufacturing of steel sheets, a specific methodology was developed based on the thermoelectric power (TEP) technique, in order to determine the AIN nitrogen by an indirect method. The free nitrogen was determined and then the AIN nitrogen was calculated by the difference between the total nitrogen and the free nitrogen. Indeed, it is easier to determine the dissolved nitrogen, the content of which gradually decreases during the AIN precipitation, than the AIN nitrogen. A low carbon aluminium killed steel was employed with 580 ppm of aluminium and 50 ppm of nitrogen. A comparison of the results obtained by TEP with those obtained by other techniques (hot hydrogen extraction, electrochemical dissolution followed by a mineralization, electrochemical dissolution followed by a sodic decomposition and the Beeghly method) was conducted, in order to determine a reliable technique likely to quantify the amount of aluminium nitrides in aluminium killed steels. With these techniques, it is possible to determine either free nitrogen or precipitated nitrogen. From an experimental point of view, the precipitation kinetics of AIN was followed during an annealing performed at 973 K (700 C) by TEP and then different precipitation states of AIN were investigated to compare the different techniques: three annealing states (when no nitrogen, half the nitrogen and the total nitrogen has precipitated) and two soaking states (1403 and 1523 K). Thus, it was possible to compare states where the AIN precipitates are in various forms (different shapes, crystallographic structures, sizes, distributions in the matrix). This work showed that the quantification by TEP, hot hydrogen extraction and electrochemical dissolution followed by a mineralization seem reliable whereas the Beeghly method gives good results only for the precipitates formed at high temperatures. In contrast, the quantification by electrochemical dissolution followed by

  1. Anti-carburizing Coating for Resin Sand Casting of Low Carbon Steel Based on Composite Silicate Powder Containing Zirconium

    Directory of Open Access Journals (Sweden)

    Zhan Chunyi

    2018-01-01

    Full Text Available This paper studied the structure and properties of anticarburizing coating based on composite silicate powder containing zirconium by X-ray diffraction analyzer, thermal expansion tester, digital microscope and other equipment. It is introduced that the application example of the coating in the resin-sand casting of ZG1Cr18Ni9Ti stainless steel impeller. The anti-carburizing effect of the coating on the surface layer of the cast is studied by using direct reading spectrometer and spectrum analyzer. The change of the micro-structure of the coating after casting and cooling is observed by scanning electron microscope. The analysis of anti-carburizing mechanism of the coating is presented. The results indicate that the coating possesses excellent suspension property, brush ability, permeability, levelling property and crackresistance. The coating exhibits high strength and low gas evolution. Most of the coating could be automatically stripped off flakily when the casting was shaken out. The casting possesses excellent surface finish and antimetal penetration effect. The carburizing layer thickness of the stainless steel impeller casting with respect to allowable upper limit of carbon content is about 1mm and maximum carburizing rate is 23.6%. The anticarburizing effect of casting surface is greatly improved than that of zircon powder coating whose maximum carburizing rate is 67.9% and the carburizing layer thickness with respect to allowable upper limit of carbon content is greater than 2mm. The composite silicate powder containing zirconium coating substantially reduces the zircon powder which is expensive and radioactive and mainly dependent on imports. The coating can be used instead of pure zircon powder coating to effectively prevent metal-penetration and carburizing of resin-sand-casting surface of low carbon steel, significantly improve the foundry production environment and reduce the production costs.

  2. Effects of LWR coolant environments on fatigue design curves of carbon and low-alloy steels

    International Nuclear Information System (INIS)

    Chopra, O.K.; Shack, W.J.

    1998-03-01

    The ASME Boiler and Pressure Vessel Code provides rules for the construction of nuclear power plant components. Figures I-9.1 through I-9.6 of Appendix I to Section III of the code specify fatigue design curves for structural materials. While effects of reactor coolant environments are not explicitly addressed by the design curves, test data indicate that the Code fatigue curves may not always be adequate in coolant environments. This report summarizes work performed by Argonne National Laboratory on fatigue of carbon and low-alloy steels in light water reactor (LWR) environments. The existing fatigue S-N data have been evaluated to establish the effects of various material and loading variables such as steel type, dissolved oxygen level, strain range, strain rate, temperature, orientation, and sulfur content on the fatigue life of these steels. Statistical models have been developed for estimating the fatigue S-N curves as a function of material, loading, and environmental variables. The results have been used to estimate the probability of fatigue cracking of reactor components. The different methods for incorporating the effects of LWR coolant environments on the ASME Code fatigue design curves are presented

  3. Construction of carbon nanoflakes shell on CuO nanowires core as enhanced core/shell arrays anode of lithium ion batteries

    International Nuclear Information System (INIS)

    Cao, F.; Xia, X.H.; Pan, G.X.; Chen, J.; Zhang, Y.J.

    2015-01-01

    Highlights: • CuO/C core/shell nanowire arrays are prepared by electro-deposition + ALD method. • Carbon shell is favorable for structural stability. • CuO/C core/shell arrays show enhanced cycle stability and high capacity. - Abstract: Tailored metal oxide/carbon composite structures have attracted great attention due to potential synergistic effects and enhanced properties. In this work, novel CuO/C core/shell nanowire arrays are prepared by the combination of electro-deposition of CuO and atomic-layer-deposition-assisted formation of carbon nanoflakes shell. The CuO nanowires with diameters of ∼200 nm are homogenously coated by carbon nanoflakes shell. When evaluated as anode materials for lithium ion batteries (LIBs), compared to the unmodified CuO nanowire arrays, the CuO/C core/shell nanowire arrays exhibit improved electrochemical performances with higher capacity, better electrochemical reactivity and high-rate capability as well as superior cycling life (610 mAh g"−"1 at 0.5C after 290 cycles). The enhanced electrochemical performance is mainly attributed to the introduction of carbon flake shell in the core/shell nanowire arrays structure, which provides higher active material-electrolyte contact area, improved electrical conductivity, and better accommodation of volume change. The proposed method provides a new way for fabrication of high-performance metal oxides anodes of LIBs.

  4. Chemical heat treatment of low alloyed maraging steels

    Energy Technology Data Exchange (ETDEWEB)

    Malinov, L S; Korotich, I K [Zhdanovskij Metallurgicheskij Inst. (Ukrainian SSR)

    1979-09-01

    The investigation concerned the nitriding, cementation, chromizing, borating of economically alloyed maraging grade 04Kh2N5MFYu steel. The investigated methods of chemothermal treatment were found to considerably increase the hardness of the surface layer of the maraging steel. The high tempering of the grade 04Kh2N5MFYu cemented and hardened steel was found to produce secondary hardening. On chromizing, the diffusion layer is an alloyed ferrite which strengthens because of the dispersion hardening on ageing. The formation of the plastic low-carbon martensite at relatively small cooling rates greatly decreases the tendency of the boride layer to cracking.

  5. Optical absorption of carbon-gold core-shell nanoparticles

    Science.gov (United States)

    Wang, Zhaolong; Quan, Xiaojun; Zhang, Zhuomin; Cheng, Ping

    2018-01-01

    In order to enhance the solar thermal energy conversion efficiency, we propose to use carbon-gold core-shell nanoparticles dispersed in liquid water. This work demonstrates theoretically that an absorbing carbon (C) core enclosed in a plasmonic gold (Au) nanoshell can enhance the absorption peak while broadening the absorption band; giving rise to a much higher solar absorption than most previously studied core-shell combinations. The exact Mie solution is used to evaluate the absorption efficiency factor of spherical nanoparticles in the wavelength region from 300 nm to 1100 nm as well as the electric field and power dissipation profiles inside the nanoparticles at specified wavelengths (mostly at the localized surface plasmon resonance wavelength). The field enhancement by the localized plasmons at the gold surfaces boosts the absorption of the carbon particle, resulting in a redshift of the absorption peak with increased peak height and bandwidth. In addition to spherical nanoparticles, we use the finite-difference time-domain method to calculate the absorption of cubic core-shell nanoparticles. Even stronger enhancement can be achieved with cubic C-Au core-shell structures due to the localized plasmonic resonances at the sharp edges of the Au shell. The solar absorption efficiency factor can exceed 1.5 in the spherical case and reach 2.3 in the cubic case with a shell thickness of 10 nm. Such broadband absorption enhancement is in great demand for solar thermal applications including steam generation.

  6. Fabrication of carbon nanospheres by the pyrolysis of polyacrylonitrile–poly(methyl methacrylate core–shell composite nanoparticles

    Directory of Open Access Journals (Sweden)

    Dafu Wei

    2017-09-01

    Full Text Available Carbon nanospheres with a high Brunauer–Emmett–Teller (BET specific surface area were fabricated via the pyrolysis of polyacrylonitrile–poly(methyl methacrylate (PAN–PMMA core–shell nanoparticles. Firstly, PAN–PMMA nanoparticles at high concentration and low surfactant content were controllably synthesized by a two-stage azobisisobutyronitrile (AIBN-initiated semicontinuous emulsion polymerization. The carbon nanospheres were obtained after the PAN core domain was converted into carbon and the PMMA shell was sacrificed via the subsequent heat treatment steps. The thickness of the PMMA shell can be easily adjusted by changing the feeding volume ratio (FVR of methyl methacrylate (MMA to acrylonitrile (AN. At an FVR of 1.6, the coarse PAN cores were completely buried in the PMMA shells, and the surface of the obtained PAN–PMMA nanoparticles became smooth. The thick PMMA shell can inhibit the adhesion between carbon nanospheres caused by cyclization reactions during heat treatment. The carbon nanospheres with a diameter of 35–65 nm and a high BET specific surface area of 612.8 m2/g were obtained from the PAN–PMMA nanoparticles synthesized at an FVR of 1.6. The carbon nanospheres exhibited a large adsorption capacity of 190.0 mg/g for methylene blue, thus making them excellent adsorbents for the removal of organic pollutants from water.

  7. Can Thermally Sprayed Aluminum (TSA) Mitigate Corrosion of Carbon Steel in Carbon Capture and Storage (CCS) Environments?

    Science.gov (United States)

    Paul, S.; Syrek-Gerstenkorn, B.

    2017-01-01

    Transport of CO2 for carbon capture and storage (CCS) uses low-cost carbon steel pipelines owing to their negligible corrosion rates in dry CO2. However, in the presence of liquid water, CO2 forms corrosive carbonic acid. In order to mitigate wet CO2 corrosion, use of expensive corrosion-resistant alloys is recommended; however, the increased cost makes such selection economically unfeasible; hence, new corrosion mitigation methods are sought. One such method is the use of thermally sprayed aluminum (TSA), which has been used to mitigate corrosion of carbon steel in seawater, but there are concerns regarding its suitability in CO2-containing solutions. A 30-day test was carried out during which carbon steel specimens arc-sprayed with aluminum were immersed in deionized water at ambient temperature bubbled with 0.1 MPa CO2. The acidity (pH) and potential were continuously monitored, and the amount of dissolved Al3+ ions was measured after completion of the test. Some dissolution of TSA occurred in the test solution leading to nominal loss in coating thickness. Potential measurements revealed that polarity reversal occurs during the initial stages of exposure which could lead to preferential dissolution of carbon steel in the case of coating damage. Thus, one needs to be careful while using TSA in CCS environments.

  8. Protection of Petroleum Pipeline Carbon Steel Alloys with New Modified Core-Shell Magnetite Nanogel against Corrosion in Acidic Medium

    Directory of Open Access Journals (Sweden)

    Gamal A. El Mahdy

    2013-01-01

    Full Text Available New method was used to prepare magnetite nanoparticle based on reduction of Fe(III ions with potassium iodide to produce Fe3O4 nanoparticle. The prepared magnetite was stabilized with cross-linked polymer based on 2-acrylamido-2-methylpropane sulfonic acid (AMPS to prepare novel core-shell nanogel. In this respect, Fe3O4/poly(2-acrylamido-2-methylpropane sulfonic acid (PAMPS magnetic nanogels with controllable particle size produced via free aqueous polymerization at 65°C have been developed for the first time. The polymer was crosslinked in the presence of N,N-methylenebisacrylamide (MBA as a crosslinker and potassium peroxydisulfate (KPS as redox initiator system. The structure and morphology of the magnetic nanogel were characterized by Fourier transform infrared spectroscopy (FTIR and transmission and scanning electron microscopy (TEM and SEM. The effectiveness of the synthesized compounds as corrosion inhibitors for carbon steel in 1 M HCl was investigated by various electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. The results showed enhancement in inhibition efficiencies with increasing the inhibitor concentrations. The results showed that the nanogel particles act as mixed inhibitors. EIS data revealed that Rct increases with increasing inhibitor concentration.

  9. Influence of alloying elements on the marine corrosion of low alloy steels

    International Nuclear Information System (INIS)

    Dajoux, E.; Malard, S.; Lefevre, Y.; Kervadec, D.; Gil, O.

    2005-01-01

    The study of steel marine corrosion leads to the survey of the parameters having an influence on this phenomenon. These parameters may be dependent on the seawater environment or on steel characteristics. Thus it appears that an experimental procedure could be set up in order to simulate immersion conditions in natural seawater. The system allows fifteen different steels with compositions ranging from carbon steels to stainless steels to be tested during some 14 months in natural seawater with or without microbiological activity. Electrochemical and gravimetric measurements are performed on immersed steel samples. Microbiological analyses are carried out either on the metallic surface and on the liquid medium. Possible influences of alloying elements and bacteria are studied. After a two-month immersion, first results show an influence of the chromium content on the steel corrosion resistance and on marine bacteria behaviour. They also reveal that the bio-film formed onto the carbon steel and low alloy steels surfaces tends to slow down the generalized corrosion or to increase localized corrosion depending on the steel alloying elements content. (authors)

  10. Morphology, crystallography, and crack paths of tempered lath martensite in a medium-carbon low-alloy steel

    International Nuclear Information System (INIS)

    Wang, Chengduo; Qiu, Hai; Kimura, Yuuji; Inoue, Tadanobu

    2016-01-01

    The tempered lath martensite and its crack propagation have significant influence on the ductility and toughness of the warm tempformed medium-carbon steel. The martensitic microstructures of these medium-carbon steels are transformed from twinned austenite and the orientation relationship of lath martensite (α′) with prior austenite (γ) is distinctive. In the present paper we investigate the microstructure and fracture mode of a quenched and tempered 0.4%C-2%Si-1%Cr-1%Mo steel using electron backscatter diffraction technique. The results showed that the orientation relationship between γ and α′ is Greninger-Troiano (G-T) relationship. A single γ grain was divided into 4 packets and each packet was subdivided into 3 blocks. The misorientation angles between adjacent blocks were ~54.3° or ~60.0° in a packet. Most γ grains were twins sharing a {111} γ plane. There were 7 packets in a twinned γ grain and the twin boundaries were in a special packet. Besides the common packet, there were three packets in each twin. Being different from the cleavage fracture along the {001} planes in conventional martensitic steels, both cleavage and intergranular cracks were present in our medium-carbon steel. The former was in the larger blocks and it propagated along the {001}, {011}, and {112} planes. The latter propagated along the block, packet, or prior austenite boundaries. The intergranular cracks were generally in the fine block region. These results suggested that the block size is the key factor in controlling the brittle fracture mode of lath martensitic steel.

  11. Super-Hydrophobic Green Corrosion Inhibitor On Carbon Steel

    Science.gov (United States)

    Hassan, H.; Ismail, A.; Ahmad, S.; Soon, C. F.

    2017-06-01

    There are many examples of organic coatings used for corrosion protection. In particular, hydrophobic and super-hydrophobic coatings are shown to give good protection because of their enhanced ability to slow down transport of water and ions through the coating. The purpose of this research is to develop water repellent coating to avoid direct contact between metal and environment corrosive and mitigate corrosion attack at pipeline system. This water repellent characteristic on super-hydrophobic coating was coated by electrodeposition method. Wettability of carbon steel with super-hydrophobic coating (cerium chloride and myristic acid) and oxidized surface was investigated through contact angle and inhibitor performance test. The inhibitor performance was studied in 25% tannin acid corrosion test at 30°C and 3.5% sodium chloride (NaCl). The water contact angle test was determined by placing a 4-μL water droplet of distilled water. It shows that the wettability of contact angle super-hydrophobic with an angle of 151.60° at zero minute can be classified as super-hydrophobic characteristic. By added tannin acid as inhibitor the corrosion protection on carbon steel becomes more consistent. This reveals that the ability of the coating to withstand with the corrosion attack in the seawater at different period of immersions. The results elucidate that the weight loss increased as the time of exposure increased. However, the corrosion rates for uncoated carbon steel is high compared to coated carbon steel. As a conclusion, from both samples it can be seen that the coated carbon steel has less corrosion rated compared to uncoated carbon steel and addition of inhibitor to the seawater provides more protection to resist corrosion attack on carbon steel.

  12. Statistical analysis of fatigue strain-life data for carbon and low-alloy steels

    International Nuclear Information System (INIS)

    Keisler, J.; Chopra, O.K.

    1995-03-01

    The existing fatigue strain vs life (S-N) data, foreign and domestic, for carbon and low-alloy steels used in the construction of nuclear power plant components have been compiled and categorized according to material, loading, and environmental conditions. A statistical model has been developed for estimating the effects of the various test conditions on fatigue life. The results of a rigorous statistical analysis have been used to estimate the probability of initiating a fatigue crack. Data in the literature were reviewed to evaluate the effects of size, geometry, and surface finish of a component on its fatigue life. The fatigue S-N curves for components have been determined by applying design margins for size, geometry, and surface finish to crack initiation curves estimated from the model

  13. Corrosion behavior of carbon steel in wet Na-bentonite medium

    International Nuclear Information System (INIS)

    Yeon, Jae-Won; Ha, Young-Kyoung; Choi, In-Kyu; Chun, Kwan-Sik

    1996-01-01

    Corrosion behaviors of carbon steel in wet Na-bentonite medium were studied. Corrosion rate of carbon steel in wet bentonite was measured to be 20 μm/yr at 25 deg C using the AC impedance technique. This value is agreed with that obtained by weight loss at 40 deg C for 1 year. The effect of bicarbonate ion on the corrosion of carbon steel in wet bentonite was also evaluated. The carbon steels in wet bentonite having 0.001, 0.01, and 0.1 M concentration of bicarbonate ion gave corrosion rates of 20, 8, and 0.2 μm/yr, respectively. Corrosion potentials of specimens were also measured and compared with the AC impedance results. Both results indicated that bicarbonate ion could effectively reduce the corrosion rate of carbon steels in bentonite due to the formation of protective layer on the carbon steel. (author)

  14. Best possible heat treatment of steel SA 336 F22 for the production of forged shells with heavy walls

    International Nuclear Information System (INIS)

    Badeau, J.P.; Poitrault, I.S.; De Badereau, A.; Blondeau, R.P.

    1986-01-01

    The manufacturing of thick-wall components, such as shells, for petrochemical reactors normally requires the 2.25Cr-1Mo(SA 336 F22) steel. This paper deals with: 1. Experienced difficulties in producing thick-wall forgings up to a thickness of 500 mm with standard 2.25Cr-1Mo steel. 2. The solutions offered by Le Creusot Heavy Forge. The studies discussed are: (1) the effect of the structure; (2) the effect of the chemical composition on hardenability and temper embrittlement in steel making; and (3) the effect of austenitization conditions. Some examples concerning industrial forgings are presented, among them: 1. The manufacturing of shells for the petrochemical industry. 2. A thick-wall shell from a 146-metric ton hollow ingot

  15. Properties of Activated Carbon Prepared from Coconut Shells in ...

    African Journals Online (AJOL)

    Materials commonly used for preparation of activated carbons include coal and coconut shells. Ghana generates over 30,000 tonnes of coconut shells annually from coconut oil processing activities but apart from a small percentage of the shells, which is burned as fuel, the remaining is usually dumped as waste.

  16. Variations of microstructure and properties of 690 MPa grade low carbon bainitic steel after tempering

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Rui [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan Shandong 250061 (China); School of Materials Science and Engineering, Shandong University, Jinan Shandong 250061 (China); Li, Shengli, E-mail: lishengli@sdu.edu.cn [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan Shandong 250061 (China); School of Materials Science and Engineering, Shandong University, Jinan Shandong 250061 (China); Li, Zhenshun; Tian, Lei [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan Shandong 250061 (China); School of Materials Science and Engineering, Shandong University, Jinan Shandong 250061 (China)

    2012-12-15

    The variations of microstructure, mechanical properties and electrical resistivity of 690 MPa grade low carbon bainitic steel tempered at different temperatures were investigated with Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM) and double-arm Bridge. The results show that the appearance of granular bainite, decomposition of retained austenite, variations of dislocation density and solid solution of microalloying elements are the main reasons for variations of mechanical properties and electrical resistivity. Electrical resistivity reflects the solution content of microalloying elements and variations of dislocation density, which can be used as a fast and effective way to analyze the microstructure of materials.

  17. Determination of low carbon content in uranium

    International Nuclear Information System (INIS)

    Champeix, L.; Chevilliard, H.; Ponty, J.

    1960-01-01

    The method of carbon determination previously used for low carbon steels has been applied to uranium. Carbon contents down to a few tens p.p.m. and probably to a few p.p.m., can be determined with satisfactory precision, sensibility and accuracy. Reprint of a paper published in 'Memoires Scientifiques Rev. Metallurg.', LVI, n. 7, 1959, p. 657-662 [fr

  18. Effect of B and B + Nb on the bainitic transformation in low carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Zhu Kangying, E-mail: kangying.zhu@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Oberbillig, Carla, E-mail: carla.oberbillig@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Musik, Celine, E-mail: celine.musik@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Loison, Didier, E-mail: didier.loison@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Iung, Thierry, E-mail: thierry.iung@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France)

    2011-05-15

    Research highlights: {yields} B retards slightly the bainite transformation kinetics. {yields} Combined addition of B + Nb delayed dramatically bainite transformation kinetics. {yields} B refines the microstructure and promotes lath morphology of bainite. {yields} Larger packets of laths and longer laths are observed in the B + Nb steel. {yields} More free boron/finer borocarbide precipitates on {gamma} grain boundaries in B + Nb steel. - Abstract: Development of new, advanced high and ultra-high strength bainitic steels requires the selection of the optimum balance of bainite promoting elements allowing the production of the desired bainitic microstructure over a wide range of cooling rates. The addition of boron or a combined addition of boron and niobium is well known to retard strongly the polygonal ferrite formation but very little knowledge has been acquired on the bainitic transformation. Therefore, the purpose of this study is to investigate the influence of boron and boron plus niobium on the bainite transformation kinetics, microstructural evolution and mechanical properties in a low carbon steel (Fe-0.05C-1.49Mn-0.30Si). Isothermal and continuous cooling transformation diagrams were determined and followed by a detailed quantitative characterisation of the bainite microstructure and morphology using complementary advanced metallographic techniques (FEG-SEM-EBSD, SIMS and TEM). The relationship between microstructure and hardness has been evaluated. Finally, results of SIMS and TEM analyses coupled with microstructural investigations enable to propose a mechanism to explain the effect of the synergy between boron and niobium on the bainitic transformation and the resultant microstructure.

  19. Effect of B and B + Nb on the bainitic transformation in low carbon steels

    International Nuclear Information System (INIS)

    Zhu Kangying; Oberbillig, Carla; Musik, Celine; Loison, Didier; Iung, Thierry

    2011-01-01

    Research highlights: → B retards slightly the bainite transformation kinetics. → Combined addition of B + Nb delayed dramatically bainite transformation kinetics. → B refines the microstructure and promotes lath morphology of bainite. → Larger packets of laths and longer laths are observed in the B + Nb steel. → More free boron/finer borocarbide precipitates on γ grain boundaries in B + Nb steel. - Abstract: Development of new, advanced high and ultra-high strength bainitic steels requires the selection of the optimum balance of bainite promoting elements allowing the production of the desired bainitic microstructure over a wide range of cooling rates. The addition of boron or a combined addition of boron and niobium is well known to retard strongly the polygonal ferrite formation but very little knowledge has been acquired on the bainitic transformation. Therefore, the purpose of this study is to investigate the influence of boron and boron plus niobium on the bainite transformation kinetics, microstructural evolution and mechanical properties in a low carbon steel (Fe-0.05C-1.49Mn-0.30Si). Isothermal and continuous cooling transformation diagrams were determined and followed by a detailed quantitative characterisation of the bainite microstructure and morphology using complementary advanced metallographic techniques (FEG-SEM-EBSD, SIMS and TEM). The relationship between microstructure and hardness has been evaluated. Finally, results of SIMS and TEM analyses coupled with microstructural investigations enable to propose a mechanism to explain the effect of the synergy between boron and niobium on the bainitic transformation and the resultant microstructure.

  20. Modeling of roughness effect on hydrogen permeation in a low carbon steel

    Directory of Open Access Journals (Sweden)

    Carreño, J. A.

    2003-12-01

    Full Text Available A model is presented to evaluate the effect of the roughness and the profile of concentration of hydrogen in a low carbon steel. The model takes advantage of the Fick's Second Law, to predict the transport of hydrogen in the steel. The problem is treated as a variational one and its space solution is made numerically by means of the Finite Elements Method, while the temporal equation is solved via the Finite Differences Method, in order to determine the concentration profiles of Hydrogen in the steel and to quantify the roughness effect. Simultaneously, bipotentiostatic hydrogen permeation test were performed to evaluate the coefficient of mass transfer.

    El presente trabajo modela el efecto de la rugosidad y el perfil de concentración de hidrógeno en un acero, tomando como punto de partida la segunda ley de Fick para explicar el transporte de hidrógeno en el acero. El problema se trata como un problema variacional y su solución espacial se hace numéricamente por el Método de Elementos Finitos, mientras que la temporal por el Método de Diferencias Finitas, siendo estas las herramientas utilizadas para determinar los perfiles de concentración y cuantificar el efecto superficial presentado en este tipo de fenómeno. Además, a partir de la teoría se obtienen ecuaciones algebraicas que determinan el efecto que tiene la preparación superficial y el coeficiente de transferencia de masa con la permeación y concentración de hidrógeno en el acero.

  1. Core@shell@shell structured carbon-based magnetic ternary nanohybrids: Synthesis and their enhanced microwave absorption properties

    Science.gov (United States)

    Yang, Erqi; Qi, Xiaosi; Xie, Ren; Bai, Zhongchen; Jiang, Yang; Qin, Shuijie; Zhong, Wei; Du, Youwei

    2018-05-01

    High encapsulation efficiency of core@shell@shell structured carbon-based magnetic ternary nanohybrids have been synthesized in high yield by chemical vapor deposition of acetylene directly over octahedral-shaped Fe2O3 nanoparticles. By controlling the pyrolysis temperature, Fe3O4@Fe3C@carbon nanotubes (CNTs) and Fe@Fe3C@CNTs ternary nanohybrids could be selectively produced. The optimal RL values for the as-prepared ternary nanohybrids could reach up to ca. -46.7, -52.7 and -29.5 dB, respectively. The excellent microwave absorption properties of the obtaiend ternary nanohybrids were proved to ascribe to the quarter-wavelength matching model. Moreover, the as-prepared Fe@Fe3C@CNTs ternary nanohybrids displayed remarkably enhanced EM wave absorption capabilities compared to Fe3O4@Fe3C@CNTs due to their excellent dielectric loss abilities, good complementarities between the dielectric loss and the magnetic loss, and high attenuation constant. Generally, this strategy can be extended to explore other categories of core@shell or core@shell@shell structured carbon-based nanohybrids, which is very beneficial to accelerate the advancements of high performance MAMs.

  2. Effect of the dendritic morphology on hot tearing of carbon steels

    International Nuclear Information System (INIS)

    Ridolfi, M R

    2016-01-01

    Hot tears form during solidification in the brittle region of the dendritic front. Most hot tearing criteria are based on solid and fluid mechanics, being the phenomenon strictly depending on the solid resistance to applied strains and on the liquid capability of filling the void spaces. Modelling both mechanisms implies the precise description of the dendritic morphology. To this scope, the theory of coalescence of the dendritic arms at grain boundaries of Rappaz et al. has been applied, in this work, to the columnar growth of carbon steels by means of a simple mathematical model. Depending on the alloy composition, solid bridging starts at solid fractions down to about 0.8 and up to above 0.995 (very low carbon). The morphology of the brittle region changes drastically with increasing carbon and adding other solutes. In particular, ferritic dendrites, typical of low carbon steels, tend to offer short and wide interdendritic spaces to the surrounding liquid making possible their complete filling, and few solid bridges; peritectic steels show the rise of austenite growing and bridging rapidly in the interdendritic spaces, preventing void formation; austenitic dendrites form long and narrow interdendritic spaces difficult to reach for the liquid and with a lot of solid bridges. Sulphur addition mainly acts in delaying the coalescence end, more markedly in ferritic dendrites. (paper)

  3. Carbon-steel corrosion in multiphase slug flow and CO2

    International Nuclear Information System (INIS)

    Villarreal, J.; Laverde, D.; Fuentes, C.

    2006-01-01

    Hydrocarbon multiphase flow may exhibit various geometric configurations or flow patterns. One of these flow patterns is known as multiphase slug flow. If CO 2 is present in hydrocarbons, the steel pipelines can be corroded as this process is probably enhanced by slug flow turbulence. A hydrodynamic circuit was built to study the CO 2 corrosion rates under different slug flow conditions. The experimental results show how the corrosion rate of a carbon-steel electrode varies according to the flow turbulence. The higher slug frequency used in this study was 80 slugs/min. Experimental results for pressure drop and slug length are in agreement with the Dukler and Hubbard [A model for gas-liquid slug flow in horizontal and near horizontal tubes, Ind. Eng. Chem. Fundam. 14 (1975) 337-347] multiphase flow model. Furthermore, the experimental slug frequencies are well correlated by the Shell and Gregory [Correlation of the liquid volume fraction in the slug for horizontal gas-liquid slug flow. Int. J. Multiphase Flow 4 (1978) 33-39] equations in horizontal pipes

  4. Study on microstructure and mechanical characteristics of low-carbon steel and ferritic stainless steel joints

    Energy Technology Data Exchange (ETDEWEB)

    Sarkari Khorrami, Mahmoud; Mostafaei, Mohammad Ali; Pouraliakbar, Hesam, E-mail: hpouraliakbar@alum.sharif.edu; Kokabi, Amir Hossein

    2014-07-01

    In this work, examinations on the microstructure and mechanical properties of plain carbon steel and AISI 430 ferritic stainless steel dissimilar welds are carried out. Welding is conducted in both autogenous and using ER309L austenitic filler rod conditions through gas tungsten arc welding process. The results indicate that fully-ferritic and duplex ferritic–martensitic microstructures are formed for autogenous and filler-added welds, respectively. Carbide precipitation and formation of martensite at ferrite grain boundaries (intergranular martensite) as well as grain growth occur in the heat affected zone (HAZ) of AISI 430 steel. It is found that weld heat input can strongly affect grain growth phenomenon along with the amount and the composition of carbides and intergranular martensite. Acquired mechanical characteristics of weld in the case of using filler metal are significantly higher than those of autogenous one. Accordingly, ultimate tensile strength (UTS), hardness, and absorbed energy during tensile test of weld metal are increased from 662 MPa to 910 MPa, 140 Hv to 385 Hv, and 53.6 J m{sup −3} to 79 J m{sup −3}, respectively by filler metal addition. From fracture surfaces, predominantly ductile fracture is observed in the specimen welded with filler metal while mainly cleavage fracture occurs in the autogenous weld metal.

  5. Surface Modification by Friction Stir Processing of Low-Carbon Steel: Microstructure Investigation and Wear Performance

    Science.gov (United States)

    Sattari, Behnoosh; Shamanian, Morteza; Salimijazi, Farshid; Salehi, Mehdi

    2018-02-01

    A low-carbon steel sheet with a thickness of 5 mm was subjected to friction stir processing (FSP) by one to four different passes. The microstructures of different regions were characterized using the optical microscopy and electron backscatter diffraction. The Vickers micro-harness was measured at the distance of 200 μm below the processed surfaces. The influence of pass numbers (PNs) on wear resistance was studied in terms of coefficients of friction (CoFs), weight losses and wear rates. SEM topographies of the worn surfaces were also studied to evaluate the wear mechanisms. Microstructure observations showed that Widmänstatten ferrite plates were formed in stir zones (SZs) and heat affected zones. As PN increased, these grains were widened due to the increment of the carbon diffusivity and lengthened because of the high heat input and microstructure anisotropy. Besides, increasing the PN causes increasing of the hardness and wear resistance, simultaneously. Specifically, the wear rate in the SZ was reduced from 2.8 × 10-2 mm3 m-1 in base metal to 0.3 × 10-2 mm3 m-1 in sample which was subjected to 4 FSP passes. However, variation in PN had no considerable effect on CoFs. Oxidative wear mechanism was observed on the worn surface of the steel and the FSPed samples while more debris was formed by increasing the PNs.

  6. Further evaluation of creep-fatigue life prediction methods for low-carbon nitrogen-added 316 stainless steel

    International Nuclear Information System (INIS)

    Takahashi, Y.

    1999-01-01

    Low-carbon, medium-nitrogen 316 stainless steel is a principal candidate for a main structural material of a demonstration fast breeder reactor plant in Japan. A number of long-term creep tests and creep-fatigue tests have been conducted for four products of this steel. Two representative creep-fatigue life prediction methods, i.e., time fraction rule and ductility exhaustion method were applied. Total stress relaxation behavior was simulated well by an addition of a viscous strain term to the conventional (primary plus secondary) creep strain, but only the letter was assumed to contribute to creep damage in the ductility exhaustion method. The present ductility exhaustion approach was found to have very good accuracy in creep-fatigue life prediction for all materials tested, while the time fraction rule tended to overpredict failure life as large as a factor of 30. Discussion was made on the reason for this notable difference

  7. Effect of carbon activity on the creep behaviour of 21/4Cr, 1Mo steel in sodium

    International Nuclear Information System (INIS)

    Cordwell, J.E.; Charnock, W.; Nicholson, R.D.

    1979-02-01

    The creep endurance and creep cracking behaviour of 2 1/4Cr, 1Mo steel in sodium at 475 0 C have been studied at three different sodium carbon activities. Creep endurance was found to increase with increasing carbon activity of the sodium. Tests carried out in high carbon activity sodium were discontinued before fracture. Creep crack initiation displacement at notches decreased with increasing carbon activity, presumably as a result of notch tip carburisation. The plastic zones at the tips of blunt notches in specimens exposed in high carbon activity sodium were preferentially carburised. These observations were similar to those made previously on 9Cr, 1Mo steel. One difference detected metallographically was that in a high carburising environment uniform carburisation was obtained in the 2 1/4Cr, 1Mo steel specimens whereas carburisation gradients were observed in the 9Cr, 1Mo steel. Creep crack propagation rates for given notch opening displacement rates in low and intermediate carbon activity sodium were indistinguishable. However, the strenthening that resulted from the mild carburisation of the specimen in the intermediate carbon activity sodium caused slower notch opening displacement rates and crack propagation rates than in the low carbon activity sodium, when the rates were compared at the same crack length. (author)

  8. Electrochemical Corrosion Behavior of Carbon Steel and Hot Dip Galvanized Steel in Simulated Concrete Solution with Different pH Values

    Directory of Open Access Journals (Sweden)

    Wanchen XIE

    2017-08-01

    Full Text Available Hot dip galvanizing technology is now widely used as a method of protection for steel rebars. The corrosion behaviors of Q235 carbon steel and hot galvanized steel in a Ca(OH2 solution with a pH from 10 to 13 was investigated by electrode potential and polarization curves testing. The results indicated that carbon steel and hot galvanized steel were all passivated in a strong alkaline solution. The electrode potential of hot dip galvanized steel was lower than that of carbon steel; thus, hot dip galvanized steel can provide very good anodic protection for carbon steel. However, when the pH value reached 12.5, a polarity reversal occurred under the condition of a certain potential. Hot dip galvanized coating became a cathode, and the corrosion of carbon steel accelerated. The electrochemical behaviors and passivation abilities of hot dip galvanized steel and carbon steel were affected by pH. The higher the pH value was, the more easily they were passivated.DOI: http://dx.doi.org/10.5755/j01.ms.23.3.16675

  9. Structural developments in un-stabilized ultra low carbon steel during warm deformation and annealing

    Energy Technology Data Exchange (ETDEWEB)

    Unnikrishnan, Rahul, E-mail: rahulunnikrishnannair@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Kumar, Amit, E-mail: chaudhary65amit@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Khatirkar, Rajesh K., E-mail: rajesh.khatirkar@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Shekhawat, Satish K., E-mail: satishshekhawat@gmail.com [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay (IITB), Powai, Mumbai 400076, Maharashtra (India); Sapate, Sanjay G., E-mail: sgsapate@yahoo.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India)

    2016-11-01

    In the present investigation, ultra low carbon steel samples were deformed in plane strain compression mode in a deformation simulator. The deformation was carried out at four different temperatures in the warm rolling region (293, 473, 673 and 873 K) upto 70% strain at two different strain rates (0.1/s and 1/s). Subsequently, all the deformed samples were fully recrystallized at 1073 K. Afterwards, all the deformed and fully recrystallized samples were subjected to detailed microstructural characterization using optical microscope, scanning electron microscope and electron backscattered diffraction. Bulk texture was measured for all the samples by X-ray diffraction. In-grain misorientation developments (kernel average misorientations) were estimated for the deformed γ-fibre (ND//<111>) and α-fibre (RD//<110>). Deformed γ-fibre showed an increase in in-grain misorientation at intermediate deformation temperatures. This increase was explained by using the plastic instability criterion. After complete recrystallization, the γ-fibre strengthened for deformation at lower temperatures (293 K and 473 K), while Goss texture developed for samples deformed at higher temperatures (673 K and 873 K). - Highlights: • ULC steel samples were deformed in near plane strain condition. • Microstructural developments were characterized using EBSD. • Increase in in-grain misorientation at intermediate deformation temperatures. • γ-fibre strengthened for low temperature deformation. • Goss texture developed for high temperature deformation.

  10. Direct gas-solid carbonation kinetics of steel slag and the contribution to in situ sequestration of flue gas CO(2) in steel-making plants.

    Science.gov (United States)

    Tian, Sicong; Jiang, Jianguo; Chen, Xuejing; Yan, Feng; Li, Kaimin

    2013-12-01

    Direct gas-solid carbonation of steel slag under various operational conditions was investigated to determine the sequestration of the flue gas CO2 . X-ray diffraction analysis of steel slag revealed the existence of portlandite, which provided a maximum theoretical CO2 sequestration potential of 159.4 kg CO 2 tslag (-1) as calculated by the reference intensity ratio method. The carbonation reaction occurred through a fast kinetically controlled stage with an activation energy of 21.29 kJ mol(-1) , followed by 10(3) orders of magnitude slower diffusion-controlled stage with an activation energy of 49.54 kJ mol(-1) , which could be represented by a first-order reaction kinetic equation and the Ginstling equation, respectively. Temperature, CO2 concentration, and the presence of SO2 impacted on the carbonation conversion of steel slag through their direct and definite influence on the rate constants. Temperature was the most important factor influencing the direct gas-solid carbonation of steel slag in terms of both the carbonation conversion and reaction rate. CO2 concentration had a definite influence on the carbonation rate during the kinetically controlled stage, and the presence of SO2 at typical flue gas concentrations enhanced the direct gas-solid carbonation of steel slag. Carbonation conversions between 49.5 % and 55.5 % were achieved in a typical flue gas at 600 °C, with the maximum CO2 sequestration amount generating 88.5 kg CO 2 tslag (-1) . Direct gas-solid carbonation of steel slag showed a rapid CO2 sequestration rate, high CO2 sequestration amounts, low raw-material costs, and a large potential for waste heat utilization, which is promising for in situ carbon capture and sequestration in the steel industry. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  11. Production of metal fullerene surface layer from various media in the process of steel carbonization

    Directory of Open Access Journals (Sweden)

    KUZEEV Iskander Rustemovich

    2018-04-01

    Full Text Available Studies devoted to production of metal fullerene layer in steels when introducing carbon from organic and inorganic media were performed. Barium carbonate was used as an inorganic medium and petroleum pitch was used as an organic medium. In order to generate the required amount of fullerenes in the process of steel samples carbonization, optimal temperature mode was found. The higher temperature, absorption and cohesive effects become less important and polymeric carbon structures destruction processes become more important. On the bottom the temperature is limited by petroleum pitch softening temperature and its transition to low-viscous state in order to enhance molecular mobility and improve the possibility of their diffusion to metal surface. Identification of fullerenes in the surface modified layer was carried out following the methods of IR-Fourier spectrometry and high-performance liquid chromatography. It was found out that nanocarbon structures, formed during carbonization in barium carbonate and petroleum pitch mediums, possess different morphology. In the process of metal carbonization from carbonates medium, the main role in fullerenes synthesis is belonged to catalytic effect of surface with generation of endohedral derivatives in the surface layer; but in the process of carbonization from pitch medium fullerenes are formed during crystallization of the latter and crystallization centers are of fullerene type. Based on theoretical data and dataof spectral and chromatographic analysis, optimal conditions of metal fullerene layer formation in barium carbonate and petroleum pitch mediums were determined. Low cohesion of layer, modified in barium carbonate medium, with metal basis was discovered. That was caused by limited carbon diffusion in the volume of α-Fe. According to the detected mechanism of fullerenes formation on steel surface in gaseous medium, fullerenes are formed on catalytic centers – ferrum atoms, forming thin metal

  12. Influence of shielding gas composition on weld profile in pulsed Nd:YAG laser welding of low carbon steel

    Directory of Open Access Journals (Sweden)

    M Jokar

    2014-12-01

    Full Text Available Weld area and weld depth/width ratio can be considered to be of the most important geometrical factors in pulsed laser welding. The effects of carbon dioxide and oxygen additions to the argon shielding gas on the weld properties in pulsed laser welding of low carbon steel is investigated. Presence of carbon dioxide and oxygen up to 10 and 15 percent respectively decreases the weld geometrical factors. But, at higher levels of additions, the weld geometrical factors will increase. It is observed that the plasma plume temperature decreases from 6000K to 5500K with the addition of 15% carbon dioxide but increases to 7700K with 25% carbon dioxide addition. Increase in laser absorption coefficient, laser energy absorption, formation of oxide layer on the work-piece surface, exothermic reactions and their competitive effects can be considered as the competing phenomena involved in such a behavior in the weld profile

  13. Low-mass stars with mass loss and low-luminosity carbon star formation

    International Nuclear Information System (INIS)

    Boothroyd, A.I.

    1987-01-01

    The effects of large carbon enrichments in static stellar envelopes were investigated, using new Los Alamos opacities (including low-temperature carbon and molecular opacities) and including carbon ionizations. To search for the production of low-mass,low-luminosity carbon stars, detailed stellar evolutionary computations were carried out for a grid of low-mass stars of two different metallicities. The stars were evolved from the main sequence through all intermediate stages and through helium-shell flashes on the asymptotic giant branch. The effects of the latest nuclear reaction rates, the new Los Alamos opacities, Reimers-type wind mass loss, and detailed treatment of convection and semi-convection were investigated. Two low-luminosity carbon stars were achieved, in excellent agreement with observations. Conditions favoring dredge-up (and thus carbon-star production) include a reasonably large convective mixing length, low metallicity, relatively large envelope mass, and high flash strength. Mass loss was of major importance, tending to oppose dredge-up; the total mass-loss amounts inferred from observations suffice to prevent formation of high-mass, high-luminosity carbon stars

  14. The effect of β-FeOOH on the corrosion behavior of low carbon steel exposed in tropic marine environment

    International Nuclear Information System (INIS)

    Ma Yuantai; Li Ying; Wang Fuhui

    2008-01-01

    The atmospheric corrosion performance of carbon steel exposed in Wanning area, which located in the south part of China with tropic marine environment characters, was studied at different exposure periods (up to 2 years). To investigate the effect of β-FeOOH on the corrosion behavior of carbon steel in high chloride ion environment, rust layer was analyzed by using infrared spectroscopy, scanning electron microscope, X-ray diffraction, and the rusted steel was measured by electrochemical impedance spectroscopy method. The weight loss test indicated that the corrosion rate of carbon steel sharply increased during 6 months' exposure and gradually reduced after longer exposure. The results of rust analysis revealed that the underlying corrosion performance of the carbon steel was dependent on the inherent properties of the rust layers formed under different conditions such as composition and structure. Among all the iron oxide, β-FeOOH exerted significant influence. The presence of a monolayer of the rust as well as β-FeOOH accelerated the corrosion process during the initial exposure stage. EIS data implied that β-FeOOH in the inner layer was gradually consumed and transformed to γ-Fe 2 O 3 in the wet-dry cycle, which was beneficial to protect the substrate and reduced the corrosion rate

  15. Corrosion Performance of Carbon Steel in Simulated Pore Solution in the Presence of Micelles

    NARCIS (Netherlands)

    Hu, J.; Koleva, D.A.; De Wit, J.H.W.; Kolev, H.; Van Breugel, K.

    2011-01-01

    This study presents the results on the investigation of the corrosion behavior of carbon steel in model alkaline medium in the presence of very low concentration of polymeric nanoaggregates [0.0024 wt % polyethylene oxide (PEO)113-b-PS70 micelles]. The steel electrodes were investigated in chloride

  16. Effect of Heat Input on Geometry of Austenitic Stainless Steel Weld Bead on Low Carbon Steel

    Science.gov (United States)

    Saha, Manas Kumar; Hazra, Ritesh; Mondal, Ajit; Das, Santanu

    2018-05-01

    Among different weld cladding processes, gas metal arc welding (GMAW) cladding becomes a cost effective, user friendly, versatile method for protecting the surface of relatively lower grade structural steels from corrosion and/or erosion wear by depositing high grade stainless steels onto them. The quality of cladding largely depends upon the bead geometry of the weldment deposited. Weld bead geometry parameters, like bead width, reinforcement height, depth of penetration, and ratios like reinforcement form factor (RFF) and penetration shape factor (PSF) determine the quality of the weld bead geometry. Various process parameters of gas metal arc welding like heat input, current, voltage, arc travel speed, mode of metal transfer, etc. influence formation of bead geometry. In the current experimental investigation, austenite stainless steel (316) weld beads are formed on low alloy structural steel (E350) by GMAW using 100% CO2 as the shielding gas. Different combinations of current, voltage and arc travel speed are chosen so that heat input increases from 0.35 to 0.75 kJ/mm. Nine number of weld beads are deposited and replicated twice. The observations show that weld bead width increases linearly with increase in heat input, whereas reinforcement height and depth of penetration do not increase with increase in heat input. Regression analysis is done to establish the relationship between heat input and different geometrical parameters of weld bead. The regression models developed agrees well with the experimental data. Within the domain of the present experiment, it is observed that at higher heat input, the weld bead gets wider having little change in penetration and reinforcement; therefore, higher heat input may be recommended for austenitic stainless steel cladding on low alloy steel.

  17. Kinetic study of Chromium VI adsorption onto palm kernel shell activated carbon

    Science.gov (United States)

    Mohammad, Masita; Sadeghi Louyeh, Shiva; Yaakob, Zahira

    2018-04-01

    Heavy metal contamination of industrial effluent is one of the significant environmental problems due to their toxicity and its accumulation throughout the food chain. Adsorption is one of the promising methods for removal of heavy metals from aqua solution because of its simple technique, efficient, reliable and low-cost due to the utilization of residue from the agricultural industry. In this study, activated carbon from palm kernel shells has been produced through chemical activation process using zinc chloride as an activating agent and carbonized at 800 °C. Palm kernel shell activated carbon, PAC was assessed for its efficiency to remove Chromium (VI) ions from aqueous solutions through a batch adsorption process. The kinetic mechanisms have been analysed using Lagergren first-order kinetics model, second-order kinetics model and intra-particle diffusion model. The characterizations such as BET surface area, surface morphology, SEM-EDX have been done. The result shows that the activation process by ZnCl2 was successfully improved the porosity and modified the functional group of palm kernel shell. The result shows that the maximum adsorption capacity of Cr is 11.40mg/g at 30ppm initial metal ion concentration and 0.1g/50mL of adsorbent concentration. The adsorption process followed the pseudo second orders kinetic model.

  18. Specification for carbon and low alloy steel containment structures for stationary nuclear power reactors. [Now obsolescent (by Amendment No. 1)

    Energy Technology Data Exchange (ETDEWEB)

    1967-01-01

    This British Standard covers the design, construction, inspection and testing of steel reactor containment structures made of carbon and low alloy steel for temperatures not exceeding 300 deg C. Such structures are not in contact with the reactor coolant during normal operation. Pressure-relieved structures are not excluded, provided they are of a form that contains the fission products or ensures their safe disposal. Attachments such as air-locks or piping that is or may become directly connected between the interior of the containment structure and a closure, and may therefore contain radioactive material released during accidents, is considered part of the containment structure.

  19. Rust Layer Formed on Low Carbon Weathering Steels with Different Mn, Ni Contents in Environment Containing Chloride Ions

    Directory of Open Access Journals (Sweden)

    Gui-qin FU

    2016-11-01

    Full Text Available The rusting evolution of low carbon weathering steels with different Mn, Ni contents under a simulated environment containing chloride ions has been investigated to clarify the correlation between Mn, Ni and the rust formed on steels. The results show that Mn contents have little impact on corrosion kinetics of experimental steels. Content increase of Ni both enhances the anti-corrosion performance of steel substrate and the rust. Increasing Ni content is beneficial to forming compact rust. Semi-quantitative XRD phase analysis shows that the quantity ratio of α/γ*(α-FeOOH/(γ-FeOOH+Fe3O4 decreases as Mn content increases but it increases as Ni content increases. Ni enhances rust layer stability but Mn content exceeding 1.06 wt.% is disadvantageous for rust layer stability. The content increase of Mn does not significantly alter the parameters of the polarization curve. However, as Ni contents increases, Ecorr has shifted to the positive along with decreased icorr values indicating smaller corrosion rate especially as Ni content increases from 0.42 wt.% to 1.50 wt.%.DOI: http://dx.doi.org/10.5755/j01.ms.22.4.12844

  20. Strength of low-carbon rotor steel

    International Nuclear Information System (INIS)

    Voropaev, V.I.; Filimonov, O.V.; Borisov, I.A.

    1988-01-01

    The results of studying the effect of chemical composition and thermal treatment regimes on the structural strength of steels of the 25KhN3MFA type are presented. It is shown that alloying with niobium from 0.01 to 0.08% steels with the increased nickel content (4.2-4.5%) contributes to the increase of structural strength and reduction of semibrittleness temperature. To obtain high values of strength and plastic properties cooling with the rate of 10 3 -10 5 K/hr is recommended

  1. A quality approach to maintain the properties of S235 JR structural carbon steel in Lebanon

    International Nuclear Information System (INIS)

    Sidawi, J.A.; Al Khatib, H.

    2004-01-01

    Full text.S235JR carbon steel is one of the most popular steels used in Lebanon. It is imported by steel dealers and is widely used by all fabricators and manufacturers of steels for many structural purposes and applications. This kind of steel has good ductile properties as well as excellent weldability. It is still known by its previous designation St 37-2 or E 24-2. S235JR is produced in many shapes and thicknesses such as steel plates, sheets, angles and different other geometric shapes. Standard chemical and mechanical tests were conducted and reported on S235JR hot-rolled structural low-carbon mild steel specimens collected from Lebanese steel market. The main objective of this work is to assure the compliance of these properties with those set by the steel manufacturer. The above mentioned tests were performed at the laboratories of the Industrial Research Institute (IR) in Lebanon to assure the quality and credibility of the results. related European and American standards were presented as references and compared with the achieved results. Discussion was presented to show the similarities and differences between S235JR steel samples and standard requirements. Some of the reasons for such differences were discussed. Sufficient data was furnished through this work for the public and mainly for the Lebanese Standard Organization LIBNOR to easily adopt and implement the EN 10025:1993 European standard that can be applied in Lebanon concerning the most commonly used hot rolled low carbon structural steel. A follow up concerning adopting and implementing EN 10025:1993 will be briefed

  2. Low cycle fatigue behavior in a medium-carbon carbide-free bainitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Kang, J. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Zhang, F.C., E-mail: zfc@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Long, X.Y. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Lv, B. [College of Environmental and Chemical Engineering, Yanshan University, Qinhuangdao 066004 (China)

    2016-06-01

    In the paper, different morphologies of bainite were obtained through isothermal quenching at 320 °C and 395 °C in a medium-carbon carbide-free bainitic steel. The cyclic deformation mechanism was explored by using low cycle fatigue testing. The volume fraction of retained austenite was measured by X-ray diffraction and the space partitioning of the solute atoms was constructed by three-dimensional atom probe. Results showed that the fatigue life at 320 °C was always higher than that at 395 °C under low and high total strain amplitude. The cyclic softening at the early fatigue stage increased the plastic strain of the sample which was responsible for the reduction of the fatigue life at 395 °C. Strain-induced retained austenite to martensite contributed to initial cyclic hardening, but almost having no effect on the subsequent cyclic stable/softening behaviors. The finer bainitic ferrite sheaves obtained at 320 °C changed the small fatigue crack propagation direction and delayed the crack propagation rate, which was beneficial for the fatigue properties. In addition, the substitutional atoms did not redistribute between the retained austenite and bainitic ferrite before and after cyclic deformation.

  3. Development of carbon steel with superior resistance to wall thinning and fracture for nuclear piping system

    International Nuclear Information System (INIS)

    Rhee, Chang Kyu; Lee, Min Ku; Park, Jin Ju

    2010-07-01

    Carbon steel is usually used for piping for secondary coolant system in nuclear power plant because of low cost and good machinability. However, it is generally reported that carbon steel was failed catastrophically because of its low resistance to wall thinning and fracture toughness. Especially, flow accelerated corrosion (FAC) is one of main problems of the wall thinning of piping in the nuclear power plant. Therefore, in this project, fabrication technology of new advanced carbon steel materials modified by dispersion of nano-carbide ceramics into the matrix is developed first in order to improve the resistance to wall thinning and fracture toughness drastically compared to the conventional one. In order to get highly wettable fine TiC ceramic particles into molten metal, the micro-sized TiC particles were first mechanically milled by Fe (MMed TiC/Fe) in a high energy ball mill machine in Ar gas atmosphere, and then mixed with surfactant metal elements (Sn, Cr, Ni) to obtain better wettability, as this lowered surface tension of the carbon steel melt. According to microscopic images revealed that an addition of MMed TiC/Fe-surfactant mixed powders favorably disperses the fine TiC particles in the carbon steel matrix. It was also found that the grain size refinement of the cast matrix is achieved remarkably when fine TiC particles were added due to the fact that they act as nucleation sites during the solidification process. As a results, a cast carbon steel dispersed with fine TiC particles shows improved mechanical properties such as hardness, tensile strength and cavitation resistance compared to that of without particles. However, the slight decrease of toughness was found

  4. Quality and energetic evaluation of the charcoal made of babassu nut residues used in the steel industry

    Directory of Open Access Journals (Sweden)

    Thiago de Paula Protásio

    2014-10-01

    Full Text Available Brazil is the only country in the world that uses large scale charcoal in steel-making blast furnaces. Meantime, the monoculture plantations of Eucalyptus are not able to meet the demand for charcoal from the steel industries.Therefore, research is necessary, in order to use lignocellulosic residues for the production of charcoal with technological properties which are suitable for the reduction of iron ore. Given the above, the objective of this study was to evaluate the quality of charcoal which was made with babassu nut shell and designed for utilization in the steel industry in the function of the final carbonization temperature. All three layers of babassu nut shell (epicarp, mesocarp and endocarp were used together. The initial temperature of the test was 100ºC and the final temperatures were: 450ºC, 550ºC, 650ºC, 750ºC and 850ºC. For the charcoals produced, the following properties were determined: apparent relative density, energy density and fixed carbon stock, in addition to chemical compositions (immediate and elemental and heating values (higher and lower. Charcoal made of babassu nut shell showed high values of apparent density and energy density, and has a potential to replace coal and wood charcoal in the steel industry. The effect of the final carbonization temperature was expressed for all characteristics evaluated, except for the nitrogen content. Babassu nut shell must be carbonized at temperatures higher than 550ºC, so that the charcoal produced can be used in steel-making blast furnaces.

  5. Rolling contact fatigue of low hardness steel for slewing ring application

    Science.gov (United States)

    Knuth, Jason A.

    This thesis discusses the rolling contact fatigue of steel utilized in anti-friction bearings, also referred to as slewing bearings. These slewing bearings are utilized in cranes, excavators, wind turbines and other similar applications. Five materials composed of two different material types were tested. The two material types were high carbon steel and medium carbon alloy steel. The test specimens were processed from forged rolled rings. Two machines were evaluated a ZF-RCF and 3-Ball test machine. The evaluation was to determine which machine can best simulate the application in which the slewing bearing is utilized. Initially, each specimen will be pretested to determine the appropriate testing direction from within the forged rolled rings. Pretesting is needed in order to establish consistent failure modes between samples. The primary goal of the test is to understand the life differences and failure modes between high carbon steel and medium carbon alloy steel. The high carbon steel ring was cut into two sections, one of which was stress relieved and the other was quenched and tempered. The medium carbon alloy steel was cut into three sections, all of which were quenched and tempered to different hardness levels. The test program was dynamically adjusted based upon the previous sample's life and load. An S-N curve was then established from the 5 materials tested at two target loads. The samples were run until the first sign of a crack was detected by an eddy current. At the completion of the rolling contact test, select sample's microstructure was evaluated for crack initiation location. The selected samples were divided into four groups which represent different maximum shear stress levels. These samples displayed indications of material deformation in which the high carbon steel experienced an increased amount of cold work when compared to medium carbon alloy steel. The life of the high carbon steel was nearly equivalent to the expected life of the medium

  6. ICP-AES determination of trace elements in carbon steel

    International Nuclear Information System (INIS)

    Sengupta, Arijit; Rajeswari, B.; Kadam, R.M.; Babu, Y.; Godbole, S.V.

    2010-01-01

    Full text: Carbon steel, a combination of the elements iron and carbon, can be classified into four types as mild, medium, high and very high depending on the carbon content which varies from 0.05% to 2.1%. Carbon steel of different types finds application in medical devices, razor blades, cutlery and spring. In the nuclear industry, it is used in feeder pipes in the reactor. A strict quality control measure is required to monitor the trace elements, which have deleterious effects on the mechanical properties of the carbon steel. Thus, it becomes imperative to check the purity of carbon steel as a quality control measure before it is used in feeder pipes in the reactor. Several methods have been reported in literature for trace elemental determination in high purity iron. Some of these include neutron activation analysis, atomic absorption spectrometry and atomic emission spectrometry. Inductively coupled plasma atomic emission spectrometry (ICP-AES) is widely recognized as a sensitive technique for the determination of trace elements in various matrices, its major advantages being good accuracy and precision, high sensitivity, multi-element capability, large linear dynamic range and relative freedom from matrix effects. The present study mainly deals with the direct determination of trace elements in carbon steel using ICP-AES. An axially viewing ICP spectrometer having a polychromator with 35 fixed analytical channels and limited sequential facility to select any analytical line within 2.2 nm of a polychromator line was used in these studies. Iron, which forms one of the main constituents of carbon steel, has a multi electronic configuration with line rich emission spectrum and, therefore, tends to interfere in the determination of trace impurities in carbon steel matrix. Spectral interference in ICP-AES can be seriously detrimental to the accuracy and reliability of trace element determinations, particularly when they are performed in the presence of high

  7. Morphological and microstructural studies on aluminizing coating of carbon steel

    Energy Technology Data Exchange (ETDEWEB)

    Samsu, Zaifol; Othman, Norinsan Kamil; Daud, Abd Razak; Hussein, Hishammuddin [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

    2013-11-27

    Hot dip aluminizing is one of the most effective methods of surface protection for steels and is gradually gaining popularity. The morphology and microstructure of an inter-metallic layer form on the surface of low carbon steel by hot dip aluminization treatment had been studied in detail. This effect has been investigated using optical and scanning electron microscopy, and X-ray diffraction. The result shows that the reaction between the steel and the molten aluminium leads to the formation of Fe–Al inter-metallic compounds on the steel surface. X-ray diffraction and electron microscopic studies showed that a two layer coating was formed consisting of an external Al layer and a (Fe{sub 2}Al{sub 5}) inter metallic on top of the substrate after hot dip aluminizing process. The inter-metallic layer is ‘thick’ and exhibits a finger-like growth into the steel. Microhardness testing shown that the intermetallic layer has high hardness followed by steel substrate and the lowest hardness was Al layer.

  8. INFLUENCE RESEARCH OF COLD PLASTIC DEFORMATION ON DIFFUSION SATURATION PROCESS BY CARBON AND BORON OF THE LOW-CARBON AND BORON-CONTAINING ALLOYS

    Directory of Open Access Journals (Sweden)

    N. Yu. Filonenko

    2010-06-01

    Full Text Available This work is devoted to the study of influence of cold prestrain with degree of deformation within the range 0…40 % on diffusion saturation with boron and carbon for low-carbon and boron steels. It is determined that the plastic prestrain with degree of deformation 20 % at temperature 750 °С for the low-carbon steel promote increasing of boron-cementation layer thickness by 25 % and microhardness of perlite layer by 20 %.

  9. High toughness in the intercritically reheated coarse-grained (ICRCG) heat-affected zone (HAZ) of low carbon microalloyed steel

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Jun, E-mail: hujunral@163.com [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Du, Lin-Xiu [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Wang, Jian-Jun [Institute of Materials Research, School of Material and Metallurgy, Northeastern University, Shenyang 110819 (China); Xie, Hui; Gao, Cai-Ru [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States)

    2014-01-10

    Motivated by the small lattice mismatch between ferrite and vanadium nitride (VN), we describe here the welding thermal cycle simulation that provides high toughness in the ICRCG HAZ of low carbon V–N steel. This unique behavior is attributed to the formation of ultra-fine grained ferrite along prior austenite grain boundaries generated by the first pass welding thermal cycle with high misorientation boundaries, where V(C, N) precipitates provide potential nucleation sites for ferrite, leading to extraordinary refinement of martensite/austenite (M/A) constituent. Nitrogen stimulates the precipitation behavior of V(C, N). The nucleation of high density of V(C, N) precipitates consumes carbon-content in the austenite, leading to decrease in the carbon-content in the M/A constituent, with consequent decrease in hardness. The increase in toughness is explained in terms of Griffith's crack propagation theory.

  10. High toughness in the intercritically reheated coarse-grained (ICRCG) heat-affected zone (HAZ) of low carbon microalloyed steel

    International Nuclear Information System (INIS)

    Hu, Jun; Du, Lin-Xiu; Wang, Jian-Jun; Xie, Hui; Gao, Cai-Ru; Misra, R.D.K.

    2014-01-01

    Motivated by the small lattice mismatch between ferrite and vanadium nitride (VN), we describe here the welding thermal cycle simulation that provides high toughness in the ICRCG HAZ of low carbon V–N steel. This unique behavior is attributed to the formation of ultra-fine grained ferrite along prior austenite grain boundaries generated by the first pass welding thermal cycle with high misorientation boundaries, where V(C, N) precipitates provide potential nucleation sites for ferrite, leading to extraordinary refinement of martensite/austenite (M/A) constituent. Nitrogen stimulates the precipitation behavior of V(C, N). The nucleation of high density of V(C, N) precipitates consumes carbon-content in the austenite, leading to decrease in the carbon-content in the M/A constituent, with consequent decrease in hardness. The increase in toughness is explained in terms of Griffith's crack propagation theory

  11. Preparation of porous carbon particle with shell/core structure

    Directory of Open Access Journals (Sweden)

    2007-05-01

    Full Text Available Porous carbon particles with a shell/core structure have been prepared successfully by controlled precipitation of the polymer from droplets of oil-in-water emulsion, followed by curing and carbonization. The droplets of the oil phase are composed of phenolic resin (PFR, a good solvent (ethyl acetate and porogen (Poly(methyl methacrylate, PMMA. The microstructure was characterized in detail by scanning electron microscopy (SEM, transmission electron microscopy (TEM, nitrogen adsorption, and thermo gravimetric analysis (TGA. The obtained carbon particles have a capsular structure with a microporous carbon shell and a mesoporous carbon core. The BET surface area and porous volume are calculated to be 499 m2g-1 and 0.56 cm3g-1, respectively. The effects of the amount of porogen (PMMA, co-solvent (acetone and surfactant on the resultant structure were studied in detail.

  12. Molecular carbon nitride ion beams for enhanced corrosion resistance of stainless steel

    Science.gov (United States)

    Markwitz, A.; Kennedy, J.

    2017-10-01

    A novel approach is presented for molecular carbon nitride beams to coat stainless surfaces steel using conventional safe feeder gases and electrically conductive sputter targets for surface engineering with ion implantation technology. GNS Science's Penning type ion sources take advantage of the breaking up of ion species in the plasma to assemble novel combinations of ion species. To test this phenomenon for carbon nitride, mixtures of gases and sputter targets were used to probe for CN+ ions for simultaneous implantation into stainless steel. Results from mass analysed ion beams show that CN+ and a variety of other ion species such as CNH+ can be produced successfully. Preliminary measurements show that the corrosion resistance of stainless steel surfaces increased sharply when implanting CN+ at 30 keV compared to reference samples, which is interesting from an application point of view in which improved corrosion resistance, surface engineering and short processing time of stainless steel is required. The results are also interesting for novel research in carbon-based mesoporous materials for energy storage applications and as electrode materials for electrochemical capacitors, because of their high surface area, electrical conductivity, chemical stability and low cost.

  13. Nano-scaled iron-carbon precipitates in HSLC and HSLA steels

    Institute of Scientific and Technical Information of China (English)

    FU Jie; WU HuaJie; LIU YangChun; KANG YongLin

    2007-01-01

    This paper studies the composition, quantity and particle size distribution of nano-scaled precipitates with size less than 20 nm in high strength Iow carbon (HSLC) steel and their effects on mechanical properties of HSLC steel by means of mass balance calculation of nano-scaled precipitates measured by chemical phase analysis plus SAXS method, high-resolution TEM analysis and thermodynamics calculation, as well as temper rapid cooling treatment of ZJ330. It is found that there existed a large quantity of nano-scaled iron-carbon precipitates with size less than 18 nm in Iow carbon steel produced by CSP and they are mainly Fe-O-C and Fe-Ti-O-C precipitates formed below temperature A1. These precipitates have obvious precipitation strengthening effect on HSLC steel and this may be regarded as one of the main reasons why HSLC steel has higher strength. There also existed a lot of iron-carbon precipitates with size less than 36 nm in HSLA steels.

  14. Porous core-shell carbon fibers derived from lignin and cellulose nanofibrils

    KAUST Repository

    Xu, Xuezhu

    2013-10-01

    This letter reports a method to produce lignin and cellulose nanofibrils (CNFs) based porous core-shell carbon fibers via co-electrospinning followed by controlled carbonization. Lignin formed the shell of the fiber while CNF network formed the porous core. Polyacrylonitrile (PAN) was added to the lignin solution to increase its electrospinability. CNFs were surface acetylated and dispersed in silicon oil to obtain a homogenous dispersion for electrospinning the porous core. Hollow lignin fibers were also electrospun using glycerin as the core material. FT-IR measurements confirmed the CNF acetylation. SEM micrographs showed the core-shell and hollow fiber nanostructures before and after carbonization. The novel carbon fibers synthesized in this study exhibited increased surface area and porosity that are promising for many advanced applications. © 2013 Elsevier B.V.

  15. Porous core-shell carbon fibers derived from lignin and cellulose nanofibrils

    KAUST Repository

    Xu, Xuezhu; Zhou, Jian; Jiang, Long; Lubineau, Gilles; Chen, Ye; Wu, Xiangfa; Piere, Robert

    2013-01-01

    This letter reports a method to produce lignin and cellulose nanofibrils (CNFs) based porous core-shell carbon fibers via co-electrospinning followed by controlled carbonization. Lignin formed the shell of the fiber while CNF network formed the porous core. Polyacrylonitrile (PAN) was added to the lignin solution to increase its electrospinability. CNFs were surface acetylated and dispersed in silicon oil to obtain a homogenous dispersion for electrospinning the porous core. Hollow lignin fibers were also electrospun using glycerin as the core material. FT-IR measurements confirmed the CNF acetylation. SEM micrographs showed the core-shell and hollow fiber nanostructures before and after carbonization. The novel carbon fibers synthesized in this study exhibited increased surface area and porosity that are promising for many advanced applications. © 2013 Elsevier B.V.

  16. Synthesis of single and multi-shell carbon nanotubes

    Energy Technology Data Exchange (ETDEWEB)

    Lambert, J M [Groupe de Dynamique des Phases Condensees, Univ. de Montpellier 2, 34 Montpellier (France); Ajayan, P M [Lab. de Physique des Solides, Univ. Paris-Sud, 91 Orsay (France); Bernier, P [Groupe de Dynamique des Phases Condensees, Univ. de Montpellier 2, 34 Montpellier (France)

    1995-03-15

    We report here interesting growth morphologies produced during the electric arc-discharge between a graphite cathode and different composite metal-graphite anodes: when the metal is pure cobalt powder, we obtain, under certain conditions of pressure and cobalt content in the electrode, many single-shell carbon nanotubes of 1-2 nm diameter which appear in the soot, webs, threads (in the reactor chamber) and also on a collaret that forms around the conventional deposit containing multi-shell nanotubes. When the metal is pure manganese powder, we obtain multi-layer hollow carbon fibers in the soot similar to the carbon fibers grown by catalytic chemical vapor deposition. Furthermore, many fibers have a good portion of the length filled with metal. We present here high-resolution transmission electron microscopy images of these structures. (orig.)

  17. Modification of the Structure of Low-Carbon Pipe Steel by Helical Rolling, and the Increase in Its Strength and Cold Resistance

    Science.gov (United States)

    Derevyagina, L. S.; Gordienko, A. I.; Pochivalov, Yu. I.; Smirnova, A. S.

    2018-01-01

    The paper reports the investigation results on the microstructure and mechanical properties of low-carbon pipe steel after helical rolling. The processing of the steel leads to the refinement of ferritic grains from 12 (for the coarse-grained state) to 5 μm, to the strengthening of ferrite by carbide particles, a decrease in the total fraction of perlite grains, a more uniform alternation of ferrite and perlite, and the formation of regions with bainitic structure. The mechanical properties of the steel have been determined in the conditions of static and dynamic loading in the range of test temperatures from +20 to-70°C. As a result of processing, the ultimate tensile strength increases (from 650 to 770 MPa at a rolling temperature from 920°C) and the viscoplastic properties at negative temperatures are improved significantly. The ductile-brittle transition temperature of the rolled steel decreases from-32 to-55°C and the impact toughness at the test temperature-40°C increases eight times compared to the initial state of the steel.

  18. The Effect of Low-Quantity Cr Addition on the Corrosion Behaviour of Dual-Phase High Carbon Steel

    Directory of Open Access Journals (Sweden)

    Wilson Handoko

    2018-03-01

    Full Text Available Industrial application of high carbon low alloy steel with the dual-phase structure of martensite and austenite has increased drastically in recent years. Due to its excellent compression strength and its high abrasion resistance, this grade of steel has used as a high performance cutting tool and in press machinery applications. By increasing the usage of more corrosive media in industrial practice and increasing the demand for reducing the production cost, it is crucial to understand the effect of the small addition of Cr on the corrosion behaviour of this grade of steel. In this study, this effect was investigated using Secondary Electron Microscopy (SEM and in-situ Atomic Force Microscopy (AFM in the sodium chloride solution. Also, the corrosion rate was measured using the Tafel polarisation curve. It has been found that the small addition of Cr increased the stability of retained austenite, thus improving its corrosion resistance and reducing its corrosion rate. This effect has been acquired through in-situ high resolution topography images in which the samples were submerged in a corrosive solution. It has been demonstrated that the corrosion rate was reduced when the stability of austenite enhanced.

  19. Reinforcement steel corrosion in passive state and by carbonation: Consideration of galvanic currents and interface steel - concrete defaults

    International Nuclear Information System (INIS)

    Nasser, A.

    2010-01-01

    This thesis aims to study the durability of nuclear waste deep storage structures. The work carried out is essentially an experimental study, and focuses on the corrosion of steel in the passive state with aerated or non-aerated conditions on the one hand, and the corrosion of steel in carbonated concrete during the propagation phase on the other hand. Indeed, the pore solution of concrete in contact with the metal is alkaline (pH between 12 and 13). Under these conditions, steel reinforced concrete remains passive by forming a stable and protective oxide layer (corrosion of steel in the passive state). This passive layer limits the steel corrosion rate at very low values (negligible on a short life time) but not null. For the nuclear waste storage structures due to a very long life time (up to several hundred years), this low corrosion rate can become a risk. Therefore, it is necessary to study the evolution of the oxide layer growth over time. The objectives of the thesis are to study the influence of the steel-concrete interface quality on reinforcement corrosion in passive and active state, and the possible occurrence of galvanic corrosion currents between different reinforcement steel areas. (author)

  20. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    International Nuclear Information System (INIS)

    Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

    2014-01-01

    Highlights: • The morphology of the corrosion of steel in cement paste was studied in situ. • During galvanostatic corrosion, carbon steel reinforcement corroded homogeneously. • On ferritic stainless steel, deep corrosion pits formed and caused wider cracks. • The measured rate of steel loss correlated well with Faraday’s law of electrolysis. - Abstract: In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover

  1. Successive carbon- and boron saturation of KhVG steel in powder mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Alimov, Yu A; Gordienko, S I

    1975-01-01

    Method of successive saturation of KhVG steel with carbon and boron in powder mixtures is described. After carbonization of steel in a charcoal carburator at 930 deg C during 3 hrs a domain of equiaxial large grains is formed there the latter representing carbides of Fe/sub 3/C and (Fe, M)/sub 3/C. The increase of duration of carbonization up to 5 hrs and above results in formation of a cement grid greatly impairing the mechanical properties of the metal. Carbonization is followed by borating in powdered technical boron carbide at 900 deg C for 4 hrs which ensures formation on the sample surface of a borated layer with depth up to 65 mkm covering the carbonized zone. As followed from metallographic and x-ray structural analysis, the borated layer consists of boride needles with complex composition (Fe, Cr, Mn)B. Oil hardening of carbonized KhVG steel from 850 deg C and low-temperature tempering at 180 deg C for 1 hr results in formation in the main metal of martensite-carbide structure and, respectively, in the decrease of the microhardness gradient between the diffusion layers, as compared with borated KhVG steel. Operation tests of strengthened matrices of preforming machines under the conditions of application of dynamic pressing forces up to 1500 kg Fce/cm/sup 2/ demonstrated that the cyclical strength of carboborated coverings is 2.0-3.0 times higher than that of borated ones. The method of carboborating is recommended for strengthening the details of stamp and press tools.

  2. Fabrication, characterization and screen printing of conductive ink based on carbon@Ag core-shell nanoparticles.

    Science.gov (United States)

    Wu, Wei; Yang, Shuanglei; Zhang, Shaofeng; Zhang, Hongbo; Jiang, Changzhong

    2014-08-01

    The large-scale synthesis and characterization of carbon-core/Ag-shell (C@Ag) nanoparticles by the successive reduction of silver ammonia are described. The resultant C@Ag nanoparticles had a mean core diameter of 360 nm and a controllable shell thickness from 10 to 40 nm by simple adjustments of repeat coating times. Various analysis techniques confirmed that the carbon cores were fully covered by Ag nanoshells. The results also show that C/Ag composite nanomaterials-based conductive inks, which can be easily produced on a large scale and possess outstanding electronic properties, have great potential for the convenient fabrication of flexible and low-cost carbon-based electronic devices and replace the traditional pure silver paste, by using a simple screen printing technique. Copyright © 2013 Elsevier Inc. All rights reserved.

  3. Effects of deformation and boron on microstructure and continuous cooling transformation in low carbon HSLA steels

    Energy Technology Data Exchange (ETDEWEB)

    Jun, H.J. [Department of Materials Science and Engineering, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Kang, J.S. [Department of Materials Science and Engineering, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of); Seo, D.H. [Technical Research Laboratories, POSCO, Pohang 545-090 (Korea, Republic of); Kang, K.B. [Technical Research Laboratories, POSCO, Pohang 545-090 (Korea, Republic of); Park, C.G. [Department of Materials Science and Engineering, Pohang University of Science and Technology, Pohang 790-784 (Korea, Republic of)]. E-mail: cgpark@postech.ac.kr

    2006-04-25

    The continuous-cooling-transformation (CCT) diagram and continuous cooled microstructure were investigated for low carbon (0.05 wt.% C) high strength low alloy steels with/without boron. Microstructures observed in continuous cooled specimens were composed of pearlite, quasi-polygonal ferrite, granular bainite, acicular ferrite, bainitic ferrite, lower bainite, and martensite depending on cooling rate and transformation temperature. A rapid cooling rate depressed the formation of pearlite and quasi-polygonal ferrite, which resulted in higher hardness. However, hot deformation slightly increased transformation start temperature, and promoted the formation of pearlite and quasi-polygonal ferrite. Hot deformation also strongly promoted the acicular ferrite formation which did not form under non-deformation conditions. Small boron addition effectively reduced the formation of pearlite and quasi-polygonal ferrite and broadened the cooling rate region for bainitic ferrite and martensite.

  4. ESTIMATION OF IRREVERSIBLE DAMAGEABILITY AT FATIGUE OF CARBON STEEL

    Directory of Open Access Journals (Sweden)

    I. O. Vakulenko

    2014-04-01

    Full Text Available Purpose. Damageability estimation of carbon steel in the conditions of cyclic loading. Methodology. The steel fragments of railway wheel rim and rail head served as material for research with chemical composition 0.65 % С, 0.67 % Mn, 0.3 % Si, 0.027 % P, 0.028 % S и 0.7 % C, 0.82 % Mn, 0.56 % Si, 0.025 % P, 0.029 % S accordingly. The microstructure of tested steels corresponded to the state of metal after a hot plastic deformation. The fatigue research was conducted in the conditions of symmetric bend using the proof-of-concept machine of type «Saturn-10». Full Wohler diagrams and the lines corresponding to forming of sub-and micro cracks were constructed. The distribution analysis of internal stresses in the metal under cyclic loading was carried out using the microhardness tester of PMT-3 type.Findings. On the basis of fatigue curves for high-carbon steels analysis the positions of borders dividing the areas of convertible and irreversible damages were determined. The article shows that with the growth of carbon concentration in the steel at invariability of the structural state an increase of fatigue limit is observed. At the same time the acceleration of processes, which determine transition terms from the stage of forming of submicrocracks to the microcracks occurs. The research of microhardness distribution in the metal after destruction confirmed the nature of carbon amount influence on the carbon steel characteristics. Originality. Regardless on the stages of breakdown site forming the carbon steels behavior at a fatigue is determined by the ration between the processes of strengthening and softening. At a cyclic loading the heterogeneity of internal stresses distribution decreases with the increase of distance from the destruction surface. Analysis of metal internal restructuring processes at fatigue loading made it possible to determine that at the stages prior to incubation period in the metal microvolumes the cells are already

  5. Medium carbon vanadium micro alloyed steels for drop forging

    International Nuclear Information System (INIS)

    Jeszensky, Gabor; Plaut, Ronald Lesley

    1992-01-01

    Growing competitiveness of alternative manufacturing routes requires cost minimization in the production of drop forged components. The authors analyse the potential of medium carbon, vanadium microalloyed steels for drop forging. Laboratory and industrial experiments have been carried out emphasizing deformation and temperature cycles, strain rates and dwell times showing a typical processing path, associated mechanical properties and corresponding microstructures. The steels the required levels of mechanical properties on cooling after forging, eliminating subsequent heat treatment. The machinability of V-microalloyed steels is also improved when compared with plain medium carbon steels. (author)

  6. Fracture Mechanisms in Steel Castings

    Directory of Open Access Journals (Sweden)

    Stradomski Z.

    2013-09-01

    Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

  7. Metal dusting of low alloy steels

    Energy Technology Data Exchange (ETDEWEB)

    Grabke, H.J. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany)); Bracho-Troconis, C.B. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany)); Mueller-Lorenz, E.M. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany))

    1994-04-01

    The metal dusting of two low alloy steels was investigated at 475 C in flowing CO-H[sub 2]-H[sub 2]O mixtures at atmospheric pressure with a[sub C] > 1. The reaction sequence comprises: (1) oversaturation with C, formation of cementite and its decomposition to metal particles and carbon, and (2) additional carbon deposition on the metal particles from the atmosphere. The metal wastage rate r[sub 1] was determined by analysis of the corrosion product after exposures, this rate is constant with time and virtually independent of the environment. The carbon deposition from the atmosphere was determined by thermogravimetry, its rate r[sub 2] increases linearly with time, which can be explained by the catalytic action of the metal particles - periodic changes are superposed. The rate of carbon deposition r[sub 2] is proportional to the carbon activity in the atmosphere. The metal dusting could not be suppressed by increasing the oxygen activity or preoxidation, even if magnetite should be stable. Addition of H[sub 2]S, however, effectively suppresses the attack. (orig.)

  8. Effect of microstructural variation on the Cu/CK45 carbon steel friction weld joint

    Energy Technology Data Exchange (ETDEWEB)

    Lee, W.B.; Jung, S.B. [Advanced Materials and Process Research Center for IT, Sungkyunkwan Univ., Gyounggi-do (Korea)

    2003-12-01

    The mechanical properties of friction-welded pure Cu/CK45 carbon steel joints have been studied. The joint strength increased with increasing upset pressure till it reached a critical value. However, the joint strength was fixed at a low strength with increasing friction time, compared to that of the Cu base metal. The hardness near the interface at the Cu side was softer than that of the base metal due to the dynamically recrystallized and annealed grain. The width of the softened region became wider with increasing friction time and decreasing upset pressure. But the hardness of the CK45 carbon steel side showed a slightly higher value than that of the base metal. This result was explained by the formation of martensite structure at the CK45 carbon steel side during the welding process. (orig.)

  9. A Study of Submicron Grain Boundary Precipitates in Ultralow Carbon 316LN Steels

    Science.gov (United States)

    Downey, S.; Han, K.; Kalu, P. N.; Yang, K.; Du, Z. M.

    2010-04-01

    This article reports our efforts in characterization of an ultralow carbon 316LN-type stainless steel. The carbon content in the material is one-third that in a conventional 316LN, which further inhibits the formation of grain boundary carbides and therefore sensitizations. Our primary effort is focused on characterization of submicron size precipitates in the materials with the electron backscatter diffraction (EBSD) technique complemented by Auger electron spectroscopy (AES). Thermodynamic calculations suggested that several precipitates, such as M23C6, Chi, Sigma, and Cr2N, can form in a low carbon 316LN. In the steels heat treated at 973 K (700 °C) for 100 hours, a combination of EBSD and AES conclusively identified the grain boundary precipitates (≥100 nm) as Cr2N, which has a hexagonal closed-packed crystallographic structure. Increases of the nitrogen content promote formation of large size Cr2N precipitates. Therefore, prolonged heat treatment at relatively high temperatures of ultralow carbon 316LN steels may result in a sensitization.

  10. Adsorption of malachite green on groundnut shell waste based powdered activated carbon

    International Nuclear Information System (INIS)

    Malik, R.; Ramteke, D.S.; Wate, S.R.

    2007-01-01

    In the present technologically fast changing situation related to waste management practices, it is desirable that disposal of plant waste should be done in a scientific manner by keeping in view economic and pollution considerations. This is only possible when the plant waste has the potential to be used as raw material for some useful product. In the present study, groundnut shell, an agricultural waste, was used for the preparation of an adsorbent by chemical activation using ZnCl 2 under optimized conditions and its comparative characterisation was conducted with commercially available powdered activated carbon (CPAC) for its physical, chemical and adsorption properties. The groundnut shell based powdered activated carbon (GSPAC) has a higher surface area, iodine and methylene blue number compared to CPAC. Both of the carbons were used for the removal of malachite green dye from aqueous solution and the effect of various operating variables, viz. adsorbent dose (0.1-1 g l -1 ), contact time (5-120 min) and adsorbate concentrations (100-200 mg l -1 ) on the removal of dye, has been studied. The experimental results indicate that at a dose of 0.5 g l -1 and initial concentration of 100 mg l -1 , GSPAC showed 94.5% removal of the dye in 30 min equilibrium time, while CPAC removed 96% of the dye in 15 min. The experimental isotherm data were analyzed using the linearized forms of Freundlich, Langmuir and BET equations to determine maximum adsorptive capacities. The equilibrium data fit well to the Freundlich isotherm, although the BET isotherm also showed higher correlation for both of the carbons. The results of comparative adsorption capacity of both carbons indicate that groundnut shell can be used as a low-cost alternative to commercial powdered activated carbon in aqueous solution for dye removal

  11. Marine atmospheric corrosion of carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

    2015-07-01

    Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

  12. Composition and B-H curve analysis of low carbon steel from Krakatau Steel company using VSM And EDX for magnet design of 13 MeV cyclotron

    International Nuclear Information System (INIS)

    Taufik; Emy Mulyani; Kusminarto; Slamet Santosa

    2012-01-01

    Cyclotron is one type of particle accelerator that accelerate particle in circular trajectory, in order to obtain high kinetic energy. One of the main components is the cyclotron magnet system that serves to form a cyclic particle trajectories and made of forged low carbon steel. In the magnet design, the selection of magnetic materials is very important in determining whether cyclotron magnet can operate properly or not and even can be optimal. That is why we need to test samples of magnetic materials from local production in this case two samples of material produced by PT Krakatau Steel (KS). Tests performed include testing of BH curve using VSM (Vibrating Sample Magnetometer) and material composition using EDX (Energy-dispersive X-ray spectroscopy). Obtained BH curve is used as material data in three-dimensional simulation using the Opera 3D with referee to magnetic model of Kirams 13. From this study it can be concluded that the position of the test object to the direction of the magnetic field induction gives different BH curve and the samples obtained from KS has a carbon content which is still high. The lower the carbon content in the iron will produce a better magnetic properties. Material samples analyzed will produce a field that is not optimal when it is used in a 13 MeV cyclotron magnet. (author)

  13. Dresden 1 Radiation Level Reduction Program. Intergranular corrosion tests of sensitized Type-304 stainless steel in Dow NS-1, and stress corrosion cracking tests of Type-304 stainless steel and carbon and low alloy steels in Dow copper rinse solution

    International Nuclear Information System (INIS)

    Walker, W.L.

    1978-09-01

    Corrosion tests were performed to evaluate the extent of intergranular attack on sensitized Type-304 stainless steel by a proprietary Dow Chemical solvent, NS-1, which is to be used in the chemical cleaning of the Dresden 1 primary system. In addition, tests were performed to evaluate stress corrosion cracking of sensitized Type-304 stainless steel and post-weld heat-treated ASTM A336-F1, A302-B, and A106-B carbon and low alloy steels in a solution to be used to remove residual metallic copper from the Dresden 1 primary system surfaces following the chemical cleaning. No evidence of deleterious corrosion was observed in either set of tests

  14. Fatigue behaviour of friction welded medium carbon steel and austenitic stainless steel dissimilar joints

    International Nuclear Information System (INIS)

    Paventhan, R.; Lakshminarayanan, P.R.; Balasubramanian, V.

    2011-01-01

    Research highlights: → Fusion welding of dissimilar metals is a problem due to difference in properties. → Solid state welding process such as friction welding is a solution for the above problem. → Fatigue life of friction welded carbon steel and stainless steel joints are evaluated. → Effect of notch on the fatigue life of friction welded dissimilar joints is reported. → Formation of intermetallic is responsible for reduction in fatigue life of dissimilar joints. -- Abstract: This paper reports the fatigue behaviour of friction welded medium carbon steel-austenitic stainless steel (MCS-ASS) dissimilar joints. Commercial grade medium carbon steel rods of 12 mm diameter and AISI 304 grade austenitic stainless steel rods of 12 mm diameter were used to fabricate the joints. A constant speed, continuous drive friction welding machine was used to fabricate the joints. Fatigue life of the joints was evaluated conducting the experiments using rotary bending fatigue testing machine (R = -1). Applied stress vs. number of cycles to failure (S-N) curve was plotted for unnotched and notched specimens. Basquin constants, fatigue strength, fatigue notch factor and notch sensitivity factor were evaluated for the dissimilar joints. Fatigue strength of the joints is correlated with microstructure, microhardness and tensile properties of the joints.

  15. Fine structure characterization of martensite/austenite constituent in low-carbon low-alloy steel by transmission electron forward scatter diffraction.

    Science.gov (United States)

    Li, C W; Han, L Z; Luo, X M; Liu, Q D; Gu, J F

    2016-11-01

    Transmission electron forward scatter diffraction and other characterization techniques were used to investigate the fine structure and the variant relationship of the martensite/austenite (M/A) constituent of the granular bainite in low-carbon low-alloy steel. The results demonstrated that the M/A constituents were distributed in clusters throughout the bainitic ferrite. Lath martensite was the main component of the M/A constituent, where the relationship between the martensite variants was consistent with the Nishiyama-Wassermann orientation relationship and only three variants were found in the M/A constituent, suggesting that the variants had formed in the M/A constituent according to a specific mechanism. Furthermore, the Σ3 boundaries in the M/A constituent were much longer than their counterparts in the bainitic ferrite region. The results indicate that transmission electron forward scatter diffraction is an effective method of crystallographic analysis for nanolaths in M/A constituents. © 2016 The Authors Journal of Microscopy © 2016 Royal Microscopical Society.

  16. A fracture mechanics approach for estimating fatigue crack initiation in carbon and low-alloy steels in LWR coolant environments

    International Nuclear Information System (INIS)

    Park, H. B.; Chopra, O. K.

    2000-01-01

    A fracture mechanics approach for elastic-plastic materials has been used to evaluate the effects of light water reactor (LWR) coolant environments on the fatigue lives of carbon and low-alloy steels. The fatigue life of such steel, defined as the number of cycles required to form an engineering-size crack, i.e., 3-mm deep, is considered to be composed of the growth of (a) microstructurally small cracks and (b) mechanically small cracks. The growth of the latter was characterized in terms of ΔJ and crack growth rate (da/dN) data in air and LWR environments; in water, the growth rates from long crack tests had to be decreased to match the rates from fatigue S-N data. The growth of microstructurally small cracks was expressed by a modified Hobson relationship in air and by a slip dissolution/oxidation model in water. The crack length for transition from a microstructurally small crack to a mechanically small crack was based on studies on small crack growth. The estimated fatigue S-N curves show good agreement with the experimental data for these steels in air and water environments. At low strain amplitudes, the predicted lives in water can be significantly lower than the experimental values

  17. Fatigue Life Estimation of Medium-Carbon Steel with Different Surface Roughness

    Directory of Open Access Journals (Sweden)

    Changyou Li

    2017-03-01

    Full Text Available Medium-carbon steel is commonly used for the rail, wire ropes, tire cord, cold heading, forging steels, cold finished steel bars, machinable steel and so on. Its fatigue behavior analysis and fatigue life estimation play an important role in the machinery industry. In this paper, the estimation of fatigue life of medium-carbon steel with different surface roughness using established S-N and P-S-N curves is presented. To estimate the fatigue life, the effect of the average surface roughness on the fatigue life of medium-carbon steel has been investigated using 75 fatigue tests in three groups with average surface roughness (Ra: 0.4 μm, 0.8 μm, and 1.6 μm, respectively. S-N curves and P-S-N curves have been established based on the fatigue tests. The fatigue life of medium-carbon steel is then estimated based on Tanaka-Mura crack initiation life model, the crack propagation life model using Paris law, and material constants of the S-N curves. Six more fatigue tests have been conducted to validate the presented fatigue life estimation formulation. The experimental results have shown that the presented model could estimate well the mean fatigue life of medium-carbon steel with different surface roughness.

  18. Effects of heat treatment influencing factors on microstructure and mechanical properties of a low-carbon martensitic stainless bearing steel

    Energy Technology Data Exchange (ETDEWEB)

    Li, Shaohong; Yuan, Xiaohong; Jiang, Wen; Sun, Hudai; Li, Jun [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Zhao, Kunyu, E-mail: zhaokunyu.kmust@gmail.com [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Yang, Maosheng [Department of Structural Materials, Central Iron and Steel Research Institute, Beijing 100081 (China)

    2014-05-01

    The effects of different heat treatment parameters and cryogenic treatment (−75 °C) on microstructural changes and mechanical properties of a low-carbon martensitic stainless bearing steel were investigated. These analyses were performed via the optical microscope (OM), transmission electron microscope (TEM) and X-ray diffraction (XRD). The obtained results showed that the execution of cryogenic treatment on quenched and tempered bearing steel increases hardness, tensile strength and decreases toughness with the increment of cryogenic treatment and tempering cycles. This paper also showed that the cryogenic cycle's treatment incorporating tempering can refine the martensite laths resulting in improvement of tensile strength. In addition, cryogenic treatment further reduces the retained austenite content but it cannot make retained austenite transform into martensite completely even tempering at high temperature.

  19. Effects of heat treatment influencing factors on microstructure and mechanical properties of a low-carbon martensitic stainless bearing steel

    International Nuclear Information System (INIS)

    Li, Shaohong; Yuan, Xiaohong; Jiang, Wen; Sun, Hudai; Li, Jun; Zhao, Kunyu; Yang, Maosheng

    2014-01-01

    The effects of different heat treatment parameters and cryogenic treatment (−75 °C) on microstructural changes and mechanical properties of a low-carbon martensitic stainless bearing steel were investigated. These analyses were performed via the optical microscope (OM), transmission electron microscope (TEM) and X-ray diffraction (XRD). The obtained results showed that the execution of cryogenic treatment on quenched and tempered bearing steel increases hardness, tensile strength and decreases toughness with the increment of cryogenic treatment and tempering cycles. This paper also showed that the cryogenic cycle's treatment incorporating tempering can refine the martensite laths resulting in improvement of tensile strength. In addition, cryogenic treatment further reduces the retained austenite content but it cannot make retained austenite transform into martensite completely even tempering at high temperature

  20. Corrosion behavior of carbon steel for overpack in groundwater containing bicarbonate ions

    International Nuclear Information System (INIS)

    Nishimura, Toshiyasu; Dong, Junpha

    2009-01-01

    Carbon steel is considered in Japan the candidate material for overpacks in high-level radioactive waste disposal. Effects of bicarbonate solutions on the corrosion behavior and corrosion products of carbon steel were investigated by electrochemical measurements, FT-IR and XRD analyses. The anodic polarization measurements showed that bicarbonate ions (HCO 3 - ) accelerated the anodic dissolution and the outer layer film formation of carbon steel in the case of high concentrations, on the other hand, it inhibited these processes in the case of low concentrations. The FT-IR and XRD analyses of the anodized film showed that siderite (FeCO 3 ) was formed in 0.5 to 1.0 mol/L bicarbonate solution, and Fe 2 (OH) 2 CO 3 in 0.1 to 0.2 mol/L bicarbonate solution, while Fe 6 (OH) 12 CO 3 was formed in 0.02 to 0.05 mol/L bicarbonate solutions. The stability of these corrosion products was able to be explained by using the actual potential-pH diagrams for the Fe-H 2 O-CO 2 system. (author)

  1. Optimization of cladding parameters for resisting corrosion on low carbon steels using simulated annealing algorithm

    Science.gov (United States)

    Balan, A. V.; Shivasankaran, N.; Magibalan, S.

    2018-04-01

    Low carbon steels used in chemical industries are frequently affected by corrosion. Cladding is a surfacing process used for depositing a thick layer of filler metal in a highly corrosive materials to achieve corrosion resistance. Flux cored arc welding (FCAW) is preferred in cladding process due to its augmented efficiency and higher deposition rate. In this cladding process, the effect of corrosion can be minimized by controlling the output responses such as minimizing dilution, penetration and maximizing bead width, reinforcement and ferrite number. This paper deals with the multi-objective optimization of flux cored arc welding responses by controlling the process parameters such as wire feed rate, welding speed, Nozzle to plate distance, welding gun angle for super duplex stainless steel material using simulated annealing technique. Regression equation has been developed and validated using ANOVA technique. The multi-objective optimization of weld bead parameters was carried out using simulated annealing to obtain optimum bead geometry for reducing corrosion. The potentiodynamic polarization test reveals the balanced formation of fine particles of ferrite and autenite content with desensitized nature of the microstructure in the optimized clad bead.

  2. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    corrosion rates, when biofilm and corrosion products cover the steel surface. However, EIS might be used for detection of MIC. EN is a suitable technique to characterise the type of corrosion attack, but is unsuitable for corrosion rate estimation. The concentric electrodes galvanic probe arrangement......Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC...... of carbon steel must be monitored on-line in order to provide an efficient protection and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic...

  3. Paying the full price of steel – Perspectives on the cost of reducing carbon dioxide emissions from the steel industry

    International Nuclear Information System (INIS)

    Rootzén, Johan; Johnsson, Filip

    2016-01-01

    This study examines the impacts felt downstream of carbon pricing and investments made in CO_2 abatement within the steel industry. Using the supply of steel to a passenger car as a case study, the effects of a steel price increase on cost structures and price at each step of the supply chain were assessed. Since the prices of emission allowances under the European Union Emissions Trading System fall well below those required to unlock investments in low-CO_2 production processes in the integrated steelmaking industry this paper seeks to pave the way for a discussion on complementary policy options. The results of the analysis suggest that passing on the compliance costs of the steel industry would have only marginal impacts on costs and prices for the end-use sectors (e.g., on the production cost or selling price of the passenger car). Under the assumptions made herein, at a carbon price of 100 €/tCO_2, the retail price of a mid-sized European passenger car would have to be increased by approximately 100–125 €/car (<0.5%) to cover the projected increases in steel production costs. - Highlights: • Examines impacts downstream of investments in CO_2 abatement in the steel industry. • Show how investing in low-CO_2 processes have marginal impacts in end-user stage. • Increase in the retail price of a mid-sized passenger car would be well below 1%. • Open up for complementary policies, financing mechanisms or new business models.

  4. Continuous cooling transformations and microstructures in a low-carbon, high-strength low-alloy plate steel

    Science.gov (United States)

    Thompson, S. W.; Vin, D. J., Col; Krauss, G.

    1990-06-01

    A continuous-cooling-transformation (CCT) diagram was determined for a high-strength low-alloy plate steel containing (in weight percent) 0.06 C, 1.45 Mn, 1.25 Cu, 0.97 Ni, 0.72 Cr, and 0.42 Mo. Dilatometric measurements were supplemented by microhardness testing, light microscopy, and transmission electron microscopy. The CCT diagram showed significant suppression of polygonal ferrite formation and a prominent transformation region, normally attributed to bainite formation, at temperatures intermediate to those of polygonal ferrite and martensite formation. In the intermediate region, ferrite formation in groups of similarly oriented crystals about 1 μm in size and containing a high density of dislocations dominated the transformation of austenite during continuous cooling. The ferrite grains assumed two morphologies, elongated or acicular and equiaxed or granular, leading to the terms “acicular ferrite” and “granular ferrite,” respectively, to describe these structures. Austenite regions, some transformed to martensite, were enriched in carbon and retained at interfaces between ferrite grains. Coarse interfacial ledges and the nonacicular morphology of the granular ferrite grains provided evidence for a phase transformation mechanism involving reconstructive diffusion of substitutional atoms. At slow cooling rates, polygonal ferrite and Widmanstätten ferrite formed. These latter structures contained low dislocation densities and e-copper precipitates formed by an interphase transformation mechanism.

  5. Improved corrosion resistance of cast carbon steel in sulphur oxides by Alonizing

    International Nuclear Information System (INIS)

    Holtzer, M.; Dzioba, Z.

    1992-01-01

    The results of studies on the Alonizing of cast steel and of testing the corrosion resistance of this cast steel in an atmosphere containing 5 to 6% SO 2 + 50% SO 3 at 853 K are described and compared with the results obtained with unalonized cast carbon steel and high-alloy 23Cr-8Ni-2Mo cast steel. The duration of the corrosion tests was 336 hours. The aluminium diffusion layer on cast carbon steel was obtained by holding the specimens in a mixture containing 99% of powered Fe-Al and 1% of NH 4 Cl at 1323 ± 20 K. The holding time was 10 and 20 hours, respectively. The aluminium layer formed on the cast carbon steel was examined by optical microscopy and an X-ray microanalysis. After Alonizing for 10 h the layer had reached a thickness of 950 μm, and contained up to 35% Al. In a mixture of sulphur oxides corrosion rate of the alonized cast carbon steel was by about 600 times lower than of the unalonized cast carbon steel, and by about 50 times lower than that of the 23Cr-8Ni-2Mo cast steel. (orig.) [de

  6. Processing and refinement of steel microstructure images for assisting in computerized heat treatment of plain carbon steel

    Science.gov (United States)

    Gupta, Shubhank; Panda, Aditi; Naskar, Ruchira; Mishra, Dinesh Kumar; Pal, Snehanshu

    2017-11-01

    Steels are alloys of iron and carbon, widely used in construction and other applications. The evolution of steel microstructure through various heat treatment processes is an important factor in controlling properties and performance of steel. Extensive experimentations have been performed to enhance the properties of steel by customizing heat treatment processes. However, experimental analyses are always associated with high resource requirements in terms of cost and time. As an alternative solution, we propose an image processing-based technique for refinement of raw plain carbon steel microstructure images, into a digital form, usable in experiments related to heat treatment processes of steel in diverse applications. The proposed work follows the conventional steps practiced by materials engineers in manual refinement of steel images; and it appropriately utilizes basic image processing techniques (including filtering, segmentation, opening, and clustering) to automate the whole process. The proposed refinement of steel microstructure images is aimed to enable computer-aided simulations of heat treatment of plain carbon steel, in a timely and cost-efficient manner; hence it is beneficial for the materials and metallurgy industry. Our experimental results prove the efficiency and effectiveness of the proposed technique.

  7. Electrochemical formation of carbonated corrosion products on carbon steel in deaerated solutions

    International Nuclear Information System (INIS)

    Refait, Ph.; Bourdoiseau, J.A.; Jeannin, M.; Nguyen, D.D.

    2012-01-01

    Highlights: ► Green rust is electro-generated at low NaHCO 3 concentration (0.003 mol dm −3 ). ► Chukanovite and carbonated green rust are obtained in NaHCO 3 + Na 2 SO 4 deaerated electrolytes. ► The mechanisms of formation of carbonated corrosion products of carbon steel are specified. - Abstract: To investigate the nature and properties of carbonated rust layers, carbon steel electrodes were polarised anodically at a potential ∼100–200 mV higher than the open circuit potential in NaHCO 3 solutions (0.003, 0.1 and 1 mol dm −3 ) continuously deaerated by an argon flow. X-ray diffraction and μ-Raman spectroscopy were used to identify the electro-generated compounds. GR(CO 3 2− ) (=Fe II 4 Fe III 2 (OH) 12 CO 3 ·4H 2 O) is observed at 0.003 and 0.1 mol dm −3 NaHCO 3 whereas FeCO 3 is obtained at the largest concentration (1 mol dm −3 ). GR(CO 3 2− ) is accompanied by magnetite Fe 3 O 4 at the lowest NaHCO 3 concentration. The current density decreases to negligible values in each case, indicating that a passive film also forms independently of the nature of the carbonated compound. Experiments were performed similarly in solutions of NaHCO 3 and Na 2 SO 4 . Chukanovite Fe 2 (OH) 2 CO 3 could be obtained in solutions containing 0.03 mol dm −3 of each salt. In contrast with the results obtained in the solutions free of sulphate, the current density remains important during the formation of the rust layer

  8. The influence of Cr and Al pack cementation on low carbon steel to improve oxidation resistance

    Science.gov (United States)

    Prasetya, Didik; Sugiarti, Eni; Destyorini, Fredina; Thosin, Kemas Ahmad Zaini

    2012-06-01

    Pack chromizing and aluminizing has been widely used for many years to improve hot temperature oxidation and corrosion resistance of metals. The coating process involves packing the steel in a powder mixture which contain aluminum and chromium source, and inert filler (usually alumina), and halide activator NH4Cl. Al and Cr were deposited onto carbon steel by pack cementation process using elemental Al and Cr powder as Al and Cr source, whereas NiCo alloys codeposited by electrodeposition. The position of Al and Cr could be under or over Ni-Co alloys deposited. Pack cementation was heated on dry inert gas at temperature 800 °C about 5 hours and 20 minute for Cr and Al respectively. Al and Cr was successfully deposited. Laying down effect of Al and Cr onto carbon steel whether up and down toward NiCo alloys coating have affected to oxidation resistance. The pack aluminizing as top layer given best resitance to restrain excessive oxide scale, in contrast pack chromizing reveal bad oxidation resistance, moreover occured spallation on layer.

  9. Characterization of thin Zn-Ni alloy coatings electrodeposited on low carbon steel

    International Nuclear Information System (INIS)

    El Hajjami, A.; Gigandet, M.P.; De Petris-Wery, M.; Catonne, J.C.; Duprat, J.J.; Thiery, L.; Raulin, F.; Pommier, N.; Starck, B.; Remy, P.

    2007-01-01

    The characteristics of initial layer formation in alkaline bath for Zn-Ni (12-15%) alloy electrodeposition on low carbon steel plates are detected in a nanometric thickness range by electron probe microanalysis (EPMA), with both bulk sample and thin film on substrate correction procedure, glow discharge optical emission spectroscopy (GDOES) and gracing incidence X-ray diffraction (GIXRD). The Zn-Ni coatings were elaborated using either intensiostatic or potentiostatic mode. A preferential deposition of Ni, in the initial thin layer, is detected by these analyses; according to EPMA and GDOES measurements, a layer rich in nickel at the interface substrate/deposit is observed (90 wt.% Ni) and approved by GIXRD; the thin layer of Ni formed in the first moments of electrolysis greatly inhibits the Zn deposition. The initial layer depends upon the relative ease of hydrogen and metal discharge and on the different substrate surfaces involved. The electrodeposition of zinc-nickel alloys in the first stage is a normal phenomenon of codeposition, whereby nickel - the more noble metal - is deposited preferentially

  10. Electro-Chemical Behavior of Low Carbon Steel Under H2S Influence

    Science.gov (United States)

    Zaharia, M. G.; Stanciu, S.; Cimpoesu, R.; Nejneru, C.; Savin, C.; Manole, V.; Cimpoeșu, N.

    2017-06-01

    Abstract A commercial low carbon steel material (P265GH) with application at industrial scale for natural gas delivery and transportation systems was analyzed in H2S atmosphere. The article proposed a new experimental cell in order to establish the behavior of the material in sulfur contaminated environment. In most of the industrial processes for gas purification the corrosion rate is speed up by the presence of S (sulfur) especially as ions or species like H2S. The H2S (hydrogen sulfide) is, beside a very toxic compound, a very active element in the acceleration of metallic materials deterioration especially in complex solicitations like pressure and temperature in the same time. For experiments we used a three electrodes cell with Na2SO4 + Na2S solution at pH 3 at room temperature (∼ 25 °C) to realize EIS (electrochemical impedance spectroscopy) and potentio-dynamic polarization experiments. Scanning electron microscopy and X-ray dispersive energy spectroscopy were used to characterize the metallic material surface exposed to experimental environment.

  11. Contributions of Rare Earth Element (La,Ce) Addition to the Impact Toughness of Low Carbon Cast Niobium Microalloyed Steels

    Science.gov (United States)

    Torkamani, Hadi; Raygan, Shahram; Garcia Mateo, Carlos; Rassizadehghani, Jafar; Palizdar, Yahya; San-Martin, David

    2018-03-01

    In this research Rare Earth elements (RE), La and Ce (200 ppm), were added to a low carbon cast microalloyed steel to disclose their influence on the microstructure and impact toughness. It is suggested that RE are able to change the interaction between the inclusions and matrix during the solidification process (comprising peritectic transformation), which could affect the microstructural features and consequently the impact property; compared to the base steel a clear evolution was observed in nature and morphology of the inclusions present in the RE-added steel i.e. (1) they changed from MnS-based to (RE,Al)(S,O) and RE(S)-based; (2) they obtained an aspect ratio closer to 1 with a lower area fraction as well as a smaller average size. Besides, the microstructural examination of the matrix phases showed that a bimodal type of ferrite grain size distribution exists in both base and RE-added steels, while the mean ferrite grain size was reduced from 12 to 7 μm and the bimodality was redressed in the RE-added steel. It was found that pearlite nodule size decreases from 9 to 6 μm in the RE-added steel; however, microalloying with RE caused only a slight decrease in pearlite volume fraction. After detailed fractography analyses, it was found that, compared to the based steel, the significant enhancement of the impact toughness in RE-added steel (from 63 to 100 J) can be mainly attributed to the differences observed in the nature of the inclusions, the ferrite grain size distribution, and the pearlite nodule size. The presence of carbides (cementite) at ferrite grain boundaries and probable change in distribution of Nb-nanoprecipitation (promoted by RE addition) can be considered as other reasons affecting the impact toughness of steels under investigation.

  12. Integrating Steel Production with Mineral Carbon Sequestration

    Energy Technology Data Exchange (ETDEWEB)

    Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

    2008-05-01

    The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

  13. Electrochemical characterization of supercapacitors based on carbons derived from coffee shells

    Energy Technology Data Exchange (ETDEWEB)

    Jisha, M.R.; Hwang, Yun Ju [Department of Hydrogen and Fuel cells Engineering, Chonbuk National University, Jeonju 561-756 (Korea, Republic of); Shin, Jae Sun [School of Nanosemiconductor display, Chonbuk National University, Jeonju 561-756 (Korea, Republic of); Nahm, Kee Suk [Department of Hydrogen and Fuel cells Engineering, Chonbuk National University and School of Chemical Engineering and Technology, Jeonju 561-756 (Korea, Republic of)], E-mail: nahmks@chonbuk.ac.kr; Prem Kumar, T.; Karthikeyan, K.; Dhanikaivelu, N.; Kalpana, D.; Renganathan, N.G.; Stephan, A. Manuel [Central Electro Chemical Research Institute, Karaikudi 630006 (India)

    2009-05-15

    Carbons derived by pyrolysis of coffee shells treated with ZnCl{sub 2} were used as electrode materials in symmetric electrochemical supercapacitors. Scanning electron microscopy showed that the carbon from the porogen-free shells show a flake-like structure, while those from the ZnCl{sub 2}-treated coffee shells have a loose, disjointed structure with no definite shape. X-ray diffraction studies indicated the presence of small domains of coherent and parallel stacking of the graphene sheets. The average surface area of the carbon was 842 m{sup 2} g{sup -1}, with an average micropore area of 400 m{sup 2} g{sup -1}. Cyclic voltammetric studies suggested a specific capacitance of about 150 F g{sup -1}. Self-discharge studies on the devices showed a large retention time.

  14. Microstructural evolution and mechanical properties of low-carbon steel treated by a two-step quenching and partitioning process

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Shu [The State Key Laboratory of Rolling & Automation, Northeastern University, Shenyang 110819 (China); Liu, Xianghua, E-mail: liuxh@mail.neu.edu.cn [The State Key Laboratory of Rolling & Automation, Northeastern University, Shenyang 110819 (China); Research Academy, Northeastern University, Shenyang 110819 (China); Liu, Wayne J [Research Academy, Northeastern University, Shenyang 110819 (China); Lan, Huifang; Wu, Hongyan [The State Key Laboratory of Rolling & Automation, Northeastern University, Shenyang 110819 (China)

    2015-07-29

    The quenching and partitioning (Q&P) process is studied in Ti-bearing low-carbon steel. Detailed characterization of the microstructural evolution is performed by means of optical microscopy, scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The results indicate that the investigated steel subjected to the Q&P process forms a multiphase microstructure of primarily lath martensite, with small amounts of plate-type martensite and retained austenite. The distribution and morphology of the retained austenite are observed; moreover the relationship between the phase fraction of the retained austenite, its carbon concentration, and the partitioning conditions is established. Carbides preferentially precipitate within the plate-type martensite at first, and gradually form in the martensitic laths over time during the partitioning step. Additionally, titanium precipitations contribute to both the refinement of prior austenite grains and the improvement of strength by precipitation strengthening. The results of mechanical properties testing indicate that the samples partitioned at 400 °C exhibit a superior combination of strength and elongation, with products of the two properties ranging between 19.6 and 20.9 GPa%. Based on analysis of work hardening behavior it is determined that the higher ductility is closely related to the higher phase fraction and/or stability of retained austenite.

  15. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien

    2014-06-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  16. In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

    KAUST Repository

    Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

    2014-01-01

    In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover. © 2014 Elsevier Ltd.

  17. Gap state related blue light emitting boron-carbon core shell structures

    International Nuclear Information System (INIS)

    Singh, Paviter; Kaur, Manpreet; Singh, Bikramjeet; Kaur, Gurpreet; Singh, Kulwinder; Kumar, Akshay; Kumar, Manjeet; Bala, Rajni; Thakur, Anup

    2016-01-01

    Boron-carbon core shell structures have been synthesized by solvo-thermal synthesis route. The synthesized material is highly pure. X-ray diffraction analysis confirms the reduction of reactants in to boron and carbon. Scanning Electron Microscopy (SEM) analysis showed that the shell is uniform with average thickness of 340 nm. Photo luminescence studies showed that the material is blue light emitting with CIE color coordinates: x=0.16085, y=0.07554.

  18. Controllable synthesis and characterization of novel copper-carbon core-shell structured nanoparticles

    International Nuclear Information System (INIS)

    Zhai, Jing; Tao, Xia; Pu, Yuan; Zeng, Xiao-Fei; Chen, Jian-Feng

    2011-01-01

    Highlights: → We reported a facile, green and cheap hydrothermal method to obtain novel copper-carbon core-shell nanoparticles. → The as-formed particles with controllable size and morphology are antioxidant. → The particles with organic-group-loaded surfaces and protective shells are expected to be applied in fields of medicine, electronics, sensors and lubricant. -- Abstract: A facile hydrothermal method was developed for preparing copper-carbon core-shell structured particles through a reaction at 160 o C in which glucose, copper sulfate pentahydrate and cetyltrimethylammonium bromide were used as starting materials. The original copper-carbon core-shell structured particles obtained were sized of 100-250 nm. The thickness of carbonaceous shells was controlled ranging from 25 to 100 nm by adjusting the hydrothermal duration time and the concentrations of glucose in the process. Products were characterized with transmission electron microscopy, X-ray diffraction, energy dispersive spectroscopy, Fourier transform infrared spectroscopy. Since no toxic materials were involved in the preparation, particles with stable carbonaceous framework and reactive surface also showed promising applications in medicine, electronics, sensors, lubricant, etc.

  19. Controllable synthesis and characterization of novel copper-carbon core-shell structured nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Zhai, Jing [Sin-China Nano Technology Center, Key Lab for Nanomaterials, Ministry of Education, Beijing University of Chemical Technology, Beijing 100029 (China); Research Center of the Ministry of Education for High Gravity Engineering and Technology, Beijing University of Chemical Technology, No. 15 Beisanhuan Dong Lu, Beijing 100029 (China); Tao, Xia; Pu, Yuan; Zeng, Xiao-Fei [Sin-China Nano Technology Center, Key Lab for Nanomaterials, Ministry of Education, Beijing University of Chemical Technology, Beijing 100029 (China); Chen, Jian-Feng, E-mail: chenjf@mail.buct.edu.cn [Research Center of the Ministry of Education for High Gravity Engineering and Technology, Beijing University of Chemical Technology, No. 15 Beisanhuan Dong Lu, Beijing 100029 (China)

    2011-06-15

    Highlights: {yields} We reported a facile, green and cheap hydrothermal method to obtain novel copper-carbon core-shell nanoparticles. {yields} The as-formed particles with controllable size and morphology are antioxidant. {yields} The particles with organic-group-loaded surfaces and protective shells are expected to be applied in fields of medicine, electronics, sensors and lubricant. -- Abstract: A facile hydrothermal method was developed for preparing copper-carbon core-shell structured particles through a reaction at 160 {sup o}C in which glucose, copper sulfate pentahydrate and cetyltrimethylammonium bromide were used as starting materials. The original copper-carbon core-shell structured particles obtained were sized of 100-250 nm. The thickness of carbonaceous shells was controlled ranging from 25 to 100 nm by adjusting the hydrothermal duration time and the concentrations of glucose in the process. Products were characterized with transmission electron microscopy, X-ray diffraction, energy dispersive spectroscopy, Fourier transform infrared spectroscopy. Since no toxic materials were involved in the preparation, particles with stable carbonaceous framework and reactive surface also showed promising applications in medicine, electronics, sensors, lubricant, etc.

  20. Corrosion resistance and characterization of metallic coatings deposited by thermal spray on carbon steel

    International Nuclear Information System (INIS)

    Sá Brito, V.R.S.; Bastos, I.N.; Costa, H.R.M.

    2012-01-01

    Highlights: ► Five combinations of metallic coatings and intermediate bonds were deposited on carbon steels. ► High strength was reached in adhesion tests. ► Epoxy sealing of coatings improves corrosion resistance. -- Abstract: Carbon steels are not resistant to corrosion and several methods are used in surface engineering to protect them from aggressive environments such as marine. The main objective of this work is the evaluation of mechanical and metallurgical properties of five metallic coatings produced by thermal spray on carbon steel. Five chemical compositions were tested in order to give a large panel of possibility. Coatings were characterized by several methods to result in a screening of their performance. At first, the assessment of microstructural morphology by optical microscopy (OM) and by scanning electron microscopy (SEM) was made. OM and SEM results showed uniformity of deposited layer, low amount of oxides and porosity. The physical properties of coatings were also evaluated by microhardness measurement, adhesion and porosity quantification. The corrosion resistance was analyzed in salt spray and electrochemical polarization tests. In the polarization test, as well as in the salt spray, all sealed conditions presented low corrosion. A new intermediate 78.3Ni20Cr1.4Si0.3Fe alloy was studied in order to reduce pores and microcracks that are frequently found in ordinary 95Ni5Al alloy. Based on the performed characterizations, the findings suggested that the FeCrCo deposition, with an epoxy sealing, is suitable to be used as an efficient coating of carbon steel in aggressive marine environments.

  1. Characteristic of Low Temperature Carburized Austenitic Stainless Steel

    Science.gov (United States)

    Istiroyah; Pamungkas, M. A.; Saroja, G.; Ghufron, M.; Juwono, A. M.

    2018-01-01

    Low temperature carburizing process has been carried out on austenitic stainless steel (ASS) type AISI 316L, that contain chromium in above 12 at%. Therefore, conventional heat treatment processes that are usually carried out at high temperatures are not applicable. The sensitization process due to chromium migration from the grain boundary will lead to stress corrosion crack and decrease the corrosion resistance of the steel. In this study, the carburizing process was carried out at low temperatures below 500 °C. Surface morphology and mechanical properties of carburized specimens were investigated using optical microscopy, non destructive profilometer, and Vicker microhardness. The surface roughness analysis show the carburising process improves the roughness of ASS surface. This improvement is due to the adsorption of carbon atoms on the surface of the specimen. Likewise, the hardness test results indicate the carburising process increases the hardness of ASS.

  2. Life cycle carbon emissions inventory of brick masonry and light steel framing houses in Brasilia: proposal of design guidelines for low-carbon social housing

    Directory of Open Access Journals (Sweden)

    Lucas Rosse Caldas

    Full Text Available Abstract This study evaluated the CO2eq emissions during the life cycle of two social housing projects in the city of Brasilia. A house of ceramic brick masonry was compared to a light steel framing one. The life cycle carbon emissions assessment (LCCO2A with a cradle-to-grave approach was used. The relation between the thermal performance of the wall systems and CO2eq emissions in the operational phase of the houses were evaluated using the DesignBuilder software. In addition, six scenarios composed of three CO2eq emission factors from the Brazilian electrical grid and two schedules of occupation of houses (full and part time were evaluated. The brick masonry house presented less CO2eq emissions than the light steel framing one. For both houses, the operational phase was the most significant regarding the total CO2eq emissions (50% to 70%, followed by the construction (20% to 30%, maintenance (11% to 20% and end-of-life (lower than 1% phases. The results also showed the importance of considering different CO2eq emission factors for the Brazilian context in the operational phase. Finally, based on the results obtained, design guidelines for low carbon social housing were proposed.

  3. Electrochemical reduction of trinitrotoluene on core-shell tin-carbon electrodes

    International Nuclear Information System (INIS)

    Grigoriants, Irena; Markovsky, Boris; Persky, Rachel; Perelshtein, Ilana; Gedanken, Aharon; Aurbach, Doron; Filanovsky, Boris; Bourenko, Tatiana; Felner, Israel

    2008-01-01

    In this work, we studied the electrochemical process of 2,4,6-trinitrotoluene (TNT) reduction on a new type of electrodes based on a core-shell tin-carbon Sn(C) structure. The Sn(C) composite was prepared from the precursor tetramethyl-tin Sn(CH 3 ) 4 , and the product contained a core of submicron-sized tin particles uniformly enveloped with carbon shells. Cyclic voltammograms of Sn(C) electrodes in aqueous sodium chloride solutions containing TNT show three well-pronounced reduction waves in the potential range of -0.50 to -0.80 V (vs. an Ag/AgCl/Cl - reference electrode) that correspond to the multistep process of TNT reduction. Electrodes containing Sn(C) particles annealed at 800 deg. C under argon develop higher voltammetric currents of TNT reduction (comparing to the as-prepared tin-carbon material) due to stabilization of the carbon shell. It is suggested that the reduction of TNT on core-shell tin-carbon electrodes is an electrochemically irreversible process. A partial oxidation of the TNT reduction products occurred at around -0.20 V. The electrochemical response of TNT reduction shows that it is not controlled by the diffusion of the active species to/from the electrodes but rather by interfacial charge transfer and possible adsorption phenomena. The tin-carbon electrodes demonstrate significantly stable behavior for TNT reduction in NaCl solutions and provide sufficient reproducibility with no surface fouling through prolonged voltammetric cycling. It is presumed that tin nanoparticles, which constitute the core, are electrochemically inactive towards TNT reduction, but Sn or SnO 2 formed on the electrodes during TNT reduction may participate in this reaction as catalysts or carbon-modifying agents. The nitro-groups of TNT can be reduced irreversibly (via two possible paths) by three six-electron transfers, to 2,4,6-triaminotoluene, as follows from mass-spectrometric studies. The tin-carbon electrodes described herein may serve as amperometric sensors

  4. Aerosol measurements from plasma torch cuts on stainless steel, carbon steel, and aluminum

    International Nuclear Information System (INIS)

    Novick, V.J.; Brodrick, C.J.; Crawford, S.; Nasiatka, J.; Pierucci, K.; Reyes, V.; Sambrook, J.; Wrobel, S.; Yeary, J.

    1996-01-01

    The main purpose of this project is to quantify aerosol particle size and generation rates produced by a plasma torch whencutting stainless steel, carbon steel and aluminum. the plasma torch is a common cutting tool used in the dismantling of nuclear facilities. Eventually, other cutting tools will be characterized and the information will be compiled in a user guide to aid in theplanning of both D ampersand D and other cutting operations. The data will be taken from controlled laboratory experiments on uncontaminated metals and field samples taken during D ampersand D operations at ANL nuclear facilities. The plasma torch data was collected from laboratory cutting tests conducted inside of a closed, filtered chamber. The particle size distributions were determined by isokinetically sampling the exhaust duct using a cascade impactor. Cuts on different thicknesses showed there was no observable dependence of the aerosol quantity produced as a function of material thickness for carbon steel. However, data for both stainless steel and aluminum revealed that the aerosol mass produced for these materials appear to have some dependance on thickness, with thinner materials producing tmore aerosols. The results of the laboratory cutting tests show that most measured particle size distributions are bimodal with one mode at about 0.2 μm and the other at about 10 μm. The average Mass Median Aerodynamic Diameters (MMAD's) for these tests are 0.36 ±0.08 μm for stainless steel, 0.48 ±0.17μm for aluminum and 0.52±0.12 μm for carbon steel

  5. Synthesis and characterization of carbon nanotube from coconut shells activated carbon

    Science.gov (United States)

    Melati, A.; Hidayati, E.

    2016-03-01

    Carbon nanotubes (CNTs) have been explored in almost every single cancer treatment modality, including drug delivery, lymphatic targeted chemotherapy, photodynamic therapy, and gene therapy. They are considered as one of the most promising nanomaterial with the capability of both detecting the cancerous cells and delivering drugs or small therapeutic molecules to the cells. CNTs have unique physical and chemical properties such as high aspect ratio, ultralight weight, high mechanical strength, high electrical conductivity, and high thermal conductivity. Coconut Shell was researched as active carbon source on 500 - 600°C. These activated carbon was synthesized becomes carbon nanotube and have been proposed as a promising tool for detecting the expression of indicative biological molecules at early stage of cancer. Clinically, biomarkers cancer can be detected by CNT Biosensor. We are using pyrolysis methods combined with CVD process or Wet Chemical Process on 600°C. Our team has successfully obtained high purity, and aligned MWCNT (Multi Wall Nanotube) bundles on synthesis CNT based on coconut shells raw materials. CNTs can be used to cross the mammalian cell membrane by endocytosis or other mechanisms. SEM characterization of these materials have 179 nm bundles on phase 83° and their materials compound known by using FTIR characterization.

  6. Mechanistic studies of carbon steel corrosion inhibition by cashew ...

    African Journals Online (AJOL)

    The phenoxide, R-Ar-O- ions from the CNSL inhibitor were found to be responsible for the reduction of the corrosion rate of the carbon steel. Also, it was observed that the surface charge of the carbon steel electrodes was positive with respect to the solutions containing CNSL inhibitor. It is likely that the mechanism of the ...

  7. Understanding the Effect of Ni on Mechanical and Wear Properties of Low-Carbon Steel from a View-Point of Electron Work Function

    Science.gov (United States)

    Lu, Hao; Huang, Xiaochen; Hou, Runfang; Li, D. Y.

    2018-04-01

    Electron work function (EWF) is correlated to intrinsic properties of metallic materials and can be an alternative parameter to obtain supplementary clues for guiding material design and modification. A higher EWF corresponds to a more stable electronic state, leading to higher resistance to any attempt to change the material structure and properties. In this study, effects of Ni as a solute with a higher EWF on mechanical, electrochemical, and tribological properties of low-carbon steel were investigated. Added Ni, which has more valence electrons, enhanced the electrons-nuclei interaction in the steel, corresponding to higher EWF. As a result, the Ni-added steel showed increased mechanical strength and corrosion resistance, resulting in higher resistances to wear and corrosive wear. Mechanism for the improvements is elucidated through analyzing EWF-related variations in Young's modulus, hardness, corrosion potential, and tribological behavior.

  8. Study of the decarburization of 18-8 stainless steel by oxygen at low pressure

    International Nuclear Information System (INIS)

    Armand, G.; Lapujoulade, J.

    1964-01-01

    The kinetic of the decarburization of a 18-8 stainless-steel by oxygen at low pressure has been studied between 1050 and 1200 C. The measurement of the carbon content of the sample is carried out by chemical analysis. Three mechanisms take place in that decarburization: diffusion of carbon in the steel; velocity at the superficial reaction C + 1/2 O 2 ↔ CO; pumping out of CO. The second mechanism seems to govern the overall kinetic. The activation energy of the phenomenon is 108 ± 24 Kcal/mole. (authors) [fr

  9. Stress and Composition of Carbon Stabilized Expanded Austenite on Stainless Steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2009-01-01

    Low-temperature gaseous carburizing of stainless steel is associated with a colossal supersaturation of the fcc lattice with carbon, without the development of carbides. This article addresses the simultaneous determination of stress and composition profiles in layers of carbon xpanded austenite...... obtained by low-temperature gaseous carburizing of AISI 316. X-ray diffraction was applied for the determination of lattice spacing depth profiles by destructive depth profiling and reconstruction of the original lattice spacing profiles from the measured, diffracted intensity weighted, values....... The compressive stress depth distributions correlate with the depth distribution of the strain-free lattice parameter, the latter being a measure for the depth distribution of carbon in expanded austenite. Elastically accommodated compressive stress values as high as -2.7 GPa were obtained, which exceeds...

  10. PREPARATION OF ACTIVATED CARBON FROM SILK COTTON WOOD AND COCONUT SHELL BY PYROLISIS WITH CERAMIC FURNACE

    Directory of Open Access Journals (Sweden)

    Winarto Haryadi

    2010-06-01

    Full Text Available Preparation of activated carbon from silk cotton wood and coconut shell has been done. Carbon was made by pyrolysis process in the Muchalal furnace with 3000 watt electric power. The electric power was increased gradually from 1000, 2000 and then 3000 watt with interval 2 hours during 7 hours. Carbon was activated in Muchalal furnace with 4000 watt electric power during 2 hours and flowed with nitrogen gas. Product of the activated carbon was compared to standart product with several analysis including the surface area, acetic acid adsorption, iod adsorption and vapour adsorption. The results of analysis showed that surface area for silk cotton wood carbon, coconut shell carbon, and E.Merck product were 288.8072 m2/g, 222.9387 m2/g and 610.5543 m2/g, respectively. Acetic acid adsorption for silk cotton wood carbon, coconut shell carbon, and standart product were 157.391 mg/g, 132.791 mg/g, and 186.911 mg/g, respectively. Iodine adsorption for cotton wood carbon, coconut shell carbon, and standart product were 251.685 mg/g, 207.270 mg/g and 310.905 mg/g, respectively. Vapour adsorption for cotton wood carbon, coconut shell carbon and standart product were 12%, 4%,and 14%., respectively Key words : Activated carbon, pyrolysis, Muchalal furnace

  11. Sustainable Steel Carburization by Using Snack Packaging Plastic Waste as Carbon Resources

    Directory of Open Access Journals (Sweden)

    Songyan Yin

    2018-01-01

    Full Text Available In recent years, the research regarding waste conversion to resources technology has attracted growing attention with the continued increase of waste accumulation issues and rapid depletion of natural resources. However, the study, with respect to utilizing plastics waste as carbon resources in the metals industry, is still limited. In this work, an environmentally friendly approach to utilize snack packaging plastic waste as a valuable carbon resources for steel carburization is investigated. At high temperature, plastic waste could be subject to pyrolytic gasification and decompose into small molecular hydrocarbon gaseous products which have the potential to be used as carburization agents for steel. When heating some snack packaging plastic waste and a steel sample together at the carburization temperature, a considerable amount of carbon-rich reducing gases, like methane, could be liberated from the plastic waste and absorbed by the steel sample as a carbon precursor for carburization. The resulting carburization effect on steel was investigated by optical microscopy, scanning electron microscopy, electron probe microanalyzer, and X-ray photoelectron spectrometer techniques. These investigation results all showed that snack packaging plastic waste could work effectively as a valuable carbon resource for steel carburization leading to a significant increase of surface carbon content and the corresponding microstructure evolution in steel.

  12. Effect of carbonate in slightly alkaline medium on the corrosion of maraging steel

    International Nuclear Information System (INIS)

    Bellanger, G.

    1994-01-01

    This study was carried out to ascertain the behavior of maraging steel identified as AMS. 65-12 and used in the tanks of the French plant for the reprocessing of radioactive water. This water has a pH of 9 and contains carbonate ions. The rest or corrosion potentials can be in the transpassive or active region due to radiolytic species. Therefore, the behavior of maraging steel was studied in these two regions. In the neighborhood of the active-passive transition potentials, maraging steel is corroded by means of intermediates. The corrosion potential does not change with carbonate at a constant pH. With carbonate and a low scan rate, the breakdown transpassive potentials are displaced towards more positive potentials and the passive potential region is broader, while at a high scan rate these potentials are displaced towards more negative values. After the beginning of the reverse scan, the current is again positive. These suggest that the corrosion kinetics are not the same. The diffusion coefficient of species inside the oxide layer was determined. ((orig.))

  13. A low cycle fatigue model for low carbon manganese steel including the effect of dynamic strain aging

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Zhi Yong, E-mail: huangzy@scu.edu.cn [Sichuan University, School of Aeronautics and Astronautics, No.29 Jiuyanqiao Wangjiang Road, Chengdu 610064 (China); Wagner, Danièle [Université Paris Ouest Nanterre La Défense (France); Wang, Qing Yuan; Khan, Muhammad Kashif [Sichuan University, School of Aeronautics and Astronautics, No.29 Jiuyanqiao Wangjiang Road, Chengdu 610064 (China); Chaboche, Jean–Louis [ONERA, DMSM, 29 avenue de la Division Lecerc, F-92320, Chatillon (France)

    2016-01-27

    Carbon–manganese steel A48 (French standards) is used in steam generator pipes of the nuclear power plant where it is subjected to the cyclic thermal load. The Dynamic Strain Aging (DSA) influences the mechanical behavior of the steel in low cycle fatigue (LCF) at favorable temperature and strain rate. The peak stress of A48 steel experiences hardening–softening–hardening (HSH) evolution at 200 °C and 0.4% s{sup −1} strain rate in fatigue loading. In this study, isotropic and kinematic hardening rules with DSA effect have been modified. The HSH evolution of cyclic stress associated with cumulative plastic deformation has also been estimated.

  14. Pecan shell-based granular activated carbon for treatment of chemical oxygen demand (COD) in municipal wastewater.

    Science.gov (United States)

    Bansode, R R; Losso, J N; Marshall, W E; Rao, R M; Portier, R J

    2004-09-01

    The present investigation was undertaken to compare the adsorption efficiency of pecan shell-based granular activated carbon with the adsorption efficiency of the commercial carbon Filtrasorb 200 with respect to uptake of the organic components responsible for the chemical oxygen demand (COD) of municipal wastewater. Adsorption efficiencies for these two sets of carbons (experimental and commercial) were analyzed by the Freundlich adsorption model. The results indicate that steam-activated and acid-activated pecan shell-based carbons had higher adsorption for organic matter measured as COD, than carbon dioxide-activated pecan shell-based carbon or Filtrasorb 200 at all the carbon dosages used during the experiment. The higher adsorption may be related to surface area as the two carbons with the highest surface area also had the highest organic matter adsorption. These results show that granular activated carbons made from agricultural waste (pecan shells) can be used with greater effectiveness for organic matter removal from municipal wastewater than a coal-based commercial carbon. Copyright 2004 Elsevier Ltd.

  15. Cast-iron containers out of low radioactive steel

    International Nuclear Information System (INIS)

    Deipenau, H.; Seidler, M.

    1990-01-01

    Low-level radioactive solid waste from the decommissioning of nuclear installations, if transported and disposed of in large containers, may cause less cutting work and therefore less radiation exposure of the work-force. The use of steel waste from decommissioning for manufacturing large transport and/or disposal containers is a promising route for recycling that waste and for saving storage volume and new resources. It has been demonstrated that it is possible to cast transport and disposal containers for radioactive wastes by using carbon steel waste originating from nuclear installations. A prototype has fulfilled all conditions to reach the qualification as a type A package according to the IAEA Regulations for Safe Transport of Radioactive Material as well as the preliminary conditions of the final repository Konrad

  16. Low temperature bainite in steel with 0.26 wt% C

    Energy Technology Data Exchange (ETDEWEB)

    Soliman, Mohamed, E-mail: mohamed.soliman@tu-clausthal.de [Institute of Metallurgy, Clausthal University of Technology, D38678 Clausthal-Zellerfeld (Germany); Mostafa, Hanaa [Institute of Metallurgy, Clausthal University of Technology, D38678 Clausthal-Zellerfeld (Germany); El-Sabbagh, Ahmed S. [Faculty of Engineering, Ain-Shams University, Cairo (Egypt); Palkowski, Heinz [Institute of Metallurgy, Clausthal University of Technology, D38678 Clausthal-Zellerfeld (Germany)

    2010-11-15

    Research highlights: {yields} Low temperature bainite is produced in 0.26 wt% C steel. {yields} Alloy and process design enable decreasing the carbon content of the alloy. {yields} Generations of bainite are formed at temperatures lower than M{sub S} of the bulk alloy. {yields} Bainite plate thicknesses record values between 90 nm and 164 nm. {yields} Y.S. up to 1570 MPa and U.S. up to 2200 MPa are recorded in compression. - Abstract: Low temperature bainite has been produced in steel with 0.26 wt% C. In this steel the bainite transformation was suppressed, firstly, by adding substitutional solute of about 2 wt% Ni and, secondly, by modifying the conventional single-step bainite transformation. This modification made use of the suppression of martensite start of the undecomposed austenite due to carbon partitioning between that austenite and the formed bainitic ferrite. Consequently, it has been experimentally proved that generations of bainite were formed at temperatures lower than the martensite start of the bulk alloy. Dilatometric measurements were used to design and monitor the bainitic transformation process. The structure was characterized using light optical microscopy, scanning electron microscopy and X-ray diffractometry. In order to investigate the effect of the microstructure parameters on the material's mechanical properties, compression tests have been conducted at room temperature. The results were compared to those obtained by bainitic transformation in single-step process.

  17. Low temperature bainite in steel with 0.26 wt% C

    International Nuclear Information System (INIS)

    Soliman, Mohamed; Mostafa, Hanaa; El-Sabbagh, Ahmed S.; Palkowski, Heinz

    2010-01-01

    Research highlights: → Low temperature bainite is produced in 0.26 wt% C steel. → Alloy and process design enable decreasing the carbon content of the alloy. → Generations of bainite are formed at temperatures lower than M S of the bulk alloy. → Bainite plate thicknesses record values between 90 nm and 164 nm. → Y.S. up to 1570 MPa and U.S. up to 2200 MPa are recorded in compression. - Abstract: Low temperature bainite has been produced in steel with 0.26 wt% C. In this steel the bainite transformation was suppressed, firstly, by adding substitutional solute of about 2 wt% Ni and, secondly, by modifying the conventional single-step bainite transformation. This modification made use of the suppression of martensite start of the undecomposed austenite due to carbon partitioning between that austenite and the formed bainitic ferrite. Consequently, it has been experimentally proved that generations of bainite were formed at temperatures lower than the martensite start of the bulk alloy. Dilatometric measurements were used to design and monitor the bainitic transformation process. The structure was characterized using light optical microscopy, scanning electron microscopy and X-ray diffractometry. In order to investigate the effect of the microstructure parameters on the material's mechanical properties, compression tests have been conducted at room temperature. The results were compared to those obtained by bainitic transformation in single-step process.

  18. Does carbonate ion control planktonic foraminifera shell calcification in upwelling regions?

    Digital Repository Service at National Institute of Oceanography (India)

    Naik, S.S.; Godad, S.P.; Naidu, P.D.

    are still debated and to utilize shell weights of a particular species as a surface water carbonate ion proxy, it is important to understand whether [CO = 3 ] controls shell calcification in that species over a period of time. We therefore utilize...

  19. EIS Response of MIC on Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel; Maahn, Ernst

    1998-01-01

    Abstract Microbially influenced corrosion of carbon steel under sulphate reducing (sulphide-producing) bacterial activity (SRB) results in the formation of both ferrous sulphides as well as biofilm on the metal surface. The electrochemical characteristics of the ferrous sulphide/steel interface...... as compared to the biofilm/ferrous sulphide/steel interface has been studied with EIS, DC polarisations (Tafel, LPR) and a potentiostatic step technique. The electrochemical response is related to a threshold sulphide concentration above which very characteristic changes such as indications of finite...

  20. Oxidation Behavior of Carbon Steel: Effect of Formation Temperature and pH of the Environment

    Science.gov (United States)

    Dubey, Vivekanand; Kain, Vivekanand

    2017-11-01

    The nature of surface oxide formed on carbon steel piping used in nuclear power plants affects flow-accelerated corrosion. In this investigation, carbon steel specimens were oxidized in an autoclave using demineralized water at various temperatures (150-300 °C) and at pH levels (neutral, 9.5). At low temperatures ( 240 °C) as confirmed by scanning electron microscopy. Electrochemical impedance measurement followed by Mott-Schottky analysis indicated an increase in defect density with exposure duration at 150 °C at neutral pH but a low and stable defect density in alkaline environment. The defect density of the oxide formed at neutral pH at 150-300 °C was always higher than that formed in alkaline environment as reported in the literature.

  1. Texture evolution during the recrystallization of a warm-rolled low-carbon steel

    International Nuclear Information System (INIS)

    Sanchez-Araiza, M.; Godet, S.; Jacques, P.J.; Jonas, J.J.

    2006-01-01

    The texture changes taking place during the recrystallization of a warm-rolled low-carbon steel were examined using electron backscattered diffraction. The deformation textures of the warm-rolled material are similar in shape to those of cold-rolled materials, but are somewhat more intense. The recrystallization textures resemble the deformation textures but with a more extended α fibre that includes the {1 1 3} orientation; the γ fibre extends to the {5 5 4} orientation. These two orientations are related to the {1 1 2} deformed grains by near 26 deg, rotations about selected axes. Nevertheless, both orientations appear in the early stages of recrystallization, an observation that does not support the oriented growth theory. The {1 1 1} orientations are the first to recrystallize while the α fibre is present until the end of recrystallization. It is finally consumed by all types of grains as well as by subgrain coalescence. The similarities in the growth rates for the {1 1 1} and random orientations and the late disappearance of the α fibre suggest that recrystallization takes place according to the high stored energy oriented nucleation concept

  2. Improved fatigue behavior of low-carbon steel 20GL by applying ultrasonic impact treatment combined with the electric discharge surface alloying

    Energy Technology Data Exchange (ETDEWEB)

    Mordyuk, B.N., E-mail: mordyuk@imp.kiev.ua [Kurdyumov Institute for Metal Physics, NAS of Ukraine, 36 Academician Vernadsky blvd., UA-03142, Kyiv (Ukraine); Prokopenko, G.I.; Volosevich, P.Yu. [Kurdyumov Institute for Metal Physics, NAS of Ukraine, 36 Academician Vernadsky blvd., UA-03142, Kyiv (Ukraine); Matokhnyuk, L.E.; Byalonovich, A.V. [Pisarenko Institute for Strength of Materials, NAS of Ukraine, 2 Timiryazevs’ka str., UA-01014, Kyiv (Ukraine); Popova, T.V. [Ukrainian Research Institute Rail carriage building, 33 Prikhodko str., UA-39621, Kremenchuk (Ukraine)

    2016-04-06

    The effects of severe plastic deformation induced by ultrasonic impact treatment (UIT) and the electric discharge surface alloying (EDSA) with chromium on the stress-controlled fatigue response of low-carbon steel 20GL are studied. The surface microrelief and integrity were analyzed using light microscopy and scanning electron microscopy (SEM). The structural formations in the sub-surface layers were characterized by means of X-ray diffraction analysis and transmission electron microscopy (TEM). The steel specimens underwent UIT, and complex UIT+EDSA and UIT+EDSA+UIT processes demonstrate the fatigue strength magnitudes increased respectively by ~15, ~5 and ~30% on the base of 10{sup 7} cycles in comparison with that for the pristine specimen. SEM analysis of fracture surfaces reveals the subsurface crack nucleation in the UIT-processed specimens instead of superficial crack initiation observed in the pristine and EDSA-processed ones. TEM studies demonstrate that a dislocation-cell structure forms in ferrite grains and partial dissolution of cementite occurs in pearlite grains both at the surface after UIT and in the layer at a depth of 15–25 µm after the UIT+EDSA+UIT process. The enhanced fatigue strength and prolonged lifetime of the low-carbon steel specimens after UIT and UIT+EDSA+UIT processes are concluded to be associated with the subsurface crack nucleation achieved by the following factors: (i) minimized surface roughness and improved integrity of the modified layer; (ii) compressive residual stresses; and (iii) surface hardening coupled with the alloying by chromium and with the formation of the dislocation-cell structure containing the cell walls impenetrable to moving dislocations at cyclic loading.

  3. Preparation and characterization of activated carbon from rubber-seed shell by physical activation with steam

    International Nuclear Information System (INIS)

    Sun, Kang; Jiang, Jian chun

    2010-01-01

    The use of rubber-seed shell as a raw material for the production of activated carbon with physical activation was investigated. The produced activated carbons were characterized by Nitrogen adsorption isotherms, Scanning electron microscope, Thermo-gravimetric and Differential scanning calorimetric in order to understand the rubber-seed shell activated carbon. The results showed that rubber-seed shell is a good precursor for activated carbon. The optimal activation condition is: temperature 880 o C, steam flow 6 kg h -1 , residence time 60 min. Characteristics of activated carbon with a high yield (30.5%) are: specific surface area (S BET ) 948 m 2 g -1 , total volume 0.988 m 3 kg -1 , iodine number of adsorbent (q iodine ) 1.326 g g -1 , amount of methylene blue adsorption of adsorbent (q mb ) 265 mg g -1 , hardness 94.7%. It is demonstrated that rubber-seed shell is an attractive source of raw material for producing high capacity activated carbon by physical activation with steam.

  4. Research on carbon fiber–reinforced plastic bumper beam subjected to low-velocity frontal impact

    Directory of Open Access Journals (Sweden)

    Yefa Hu

    2015-06-01

    Full Text Available Lightweight and safety performance of automobiles are two important factors for automobile designs. In this article, a research on lightweight and crashworthiness of automotive bumper has been conducted. The carbon fiber–reinforced plastic bumper beam is considered to replace the traditional high-strength steel one. The low-velocity impact finite element simulations for the above two bumper beams are performed via LS-DYNA. Furthermore, the energy absorption capabilities and dynamic response characteristics of the carbon fiber–reinforced plastic bumper beam are investigated and compared with the steel one. The results show that the carbon fiber–reinforced plastic bumper beam is of the better energy absorption capabilities and dynamic response characteristics than those of the steel one; the weight has decreased remarkably close to 50%. Meanwhile, the effect of lay-up and wall thickness on the crashworthiness of the carbon fiber–reinforced plastic bumper beam under low-velocity impact is also studied in this article to select appropriate design schemes.

  5. The Effect of Ultrafast Heating on Cold-Rolled Low Carbon Steel: Formation and Decomposition of Austenite

    Directory of Open Access Journals (Sweden)

    Felipe Manuel Castro Cerda

    2016-12-01

    Full Text Available The effect of heating rate on the formation and decomposition of austenite was investigated on cold-rolled low carbon steel. Experiments were performed at two heating rates, 150 °C/s and 1500 °C/s, respectively. The microstructures were characterized by means of scanning electron microscopy (SEM and electron backscattered diffraction (EBSD. Experimental evidence of nucleation of austenite in α/θ, as well as in α/α boundaries is analyzed from the thermodynamic point of view. The increase in the heating rates from 150 °C/s to 1500 °C/s has an impact on the morphology of austenite in the intercritical range. The effect of heating rate on the austenite formation mechanism is analyzed combining thermodynamic calculations and experimental data. The results provide indirect evidence of a transition in the mechanism of austenite formation, from carbon diffusion control to interface control mode. The resulting microstructure after the application of ultrafast heating rates is complex and consists of a mixture of ferrite with different morphologies, undissolved cementite, martensite, and retained austenite.

  6. Archaeologic analogues: Microstructural changes by natural ageing in carbon steels

    International Nuclear Information System (INIS)

    Munoz, Esther Bravo; Fernandez, Jorge Chamon; Arasanz, Javier Guzman; Peces, Raquel Arevalo; Criado, Antonio Javier; Dietz, Christian; Martinez, Juan Antonio; Criado Portal, Antonio Jose

    2006-01-01

    When discussing the container material for highly active radionuclear waste, carbon steel is one of the materials most frequently proposed by the international scientific community. Evidently, security with respect to the container behaviour into deep geological deposits is fundamental. Among other parameters, knowledge about material mechanical properties is essential when designing the container. Time ageing of carbon steel, apart from possible alterations of the chemical composition (e.g. corrosion) involves important microstructural changes, at the scale of centuries and millenniums. The latter may cause variations of the mechanical properties of carbon steel storage containers, with the corresponding risk of possible leakage. In order to properly estimate such risk and to adjust the corresponding mathematical models to reality, the microstructural changes observed in this study on archaeologic samples are evaluated, comparing ancient and modern steels of similar chemical composition and fabrication processes

  7. Effects of tempering on internal friction of carbon steels

    International Nuclear Information System (INIS)

    Hoyos, J.J.; Ghilarducci, A.A.; Salva, H.R.; Chaves, C.A.; Velez, J.M.

    2011-01-01

    Research highlights: → Time tempering dependent microstructure of two steels is studied by internal friction. → Internal friction indicates the interactions of dislocations with carbon and carbides. → Internal friction detects the first stage of tempering. → Precipitation hardening is detected by the decrease in the background. - Abstract: Two steels containing 0.626 and 0.71 wt.% carbon have been studied to determine the effects of tempering on the microstructure and the internal friction. The steels were annealed at 1093 K, quenched into water and tempered for 60 min at 423 K, 573 K and 723 K. The increase of the tempering time diminishes the martensite tetragonality due to the redistribution of carbon atoms from octahedrical interstitial sites to dislocations. Internal friction spectrum is decomposed into five peaks and an exponential background, which are attributed to the carbide precipitation and the dislocation relaxation process. Simultaneous presence of peaks P1 and P2 indicates the interaction of dislocations with the segregated carbon and carbide precipitate.

  8. Effect of Asymmetric Rolling on Plastic Anisotropy of Low Carbon Steels during Simple Shear Tests

    International Nuclear Information System (INIS)

    Gracio, J. J.; Vincze, G.; Panigrahi, B. B.; Kim, H. J.; Barlat, F.; Rauch, E. F.; Yoon, J. W.

    2010-01-01

    Simple shear tests are performed on low carbon steel pre-deformed in conventional, asymmetric and orthogonal-asymmetric rolling. The simple-shear tests were carried out at 0 deg. , 45 deg. and 135 deg. with respect to the previous rolling direction. For a reduction ratio of 15%, a transient stagnation in the hardening rate is observed at reloading for all changes in strain path. The shear stress level, the hardening rate and extent of the plateau appear to be insensitive to the preliminary applied rolling conditions. After a reduction ratio of 50%, plastic instability was detected at reloading for all the changes of strain path and rolling conditions studied. A specific heat treatment was then designed allowing the material to become ductile after rolling while retaining the fine microstructure and therefore the high strength. Promising results were obtained essentially for 45 deg. shear tests.

  9. Double Fillet Welding of Carbon Steel T-Joint by Double Channel Shielding Gas Metal Arc Welding Method Using Metal Cored Wire

    Directory of Open Access Journals (Sweden)

    Mert T.

    2017-06-01

    Full Text Available Low carbon steel material and T-joints are frequently used in ship building and steel constructions. Advantages such as high deposition rates, high quality and smooth weld metals and easy automation make cored wires preferable in these industries. In this study, low carbon steel materials with web and flange thicknesses of 6 mm, 8 mm and 10 mm were welded with conventional GMAW and double channel shielding gas metal arc welding (DMAG method to form double fillet T-joints using metal cored wire. The difference between these two methods were characterized by measurements of mean welding parameters, Vickers hardness profiles, weld bead and HAZ geometry of the joints and thermal camera temperature measurements. When weld bead and HAZ geometries are focused, it was seen filler metal molten area increased and base metal molten area decreased in DMAG of low carbon steel. When compared with traditional GMAW, finer and acicular structures in weld metal and more homogenous and smaller grains in HAZ are obtained with double channel shielding gas metal arc welding.

  10. Carbon in condensed hydrocarbon phases, steels and cast irons

    Directory of Open Access Journals (Sweden)

    GAFAROVA Victoria Alexandrovna

    2017-11-01

    Full Text Available The article presents a review of studies carried out mainly by the researchers of the Ufa State Petroleum Technological University, which are aimed at detection of new properties of carbon in such condensed media as petroleum and coal pitches, steels and cast irons. Carbon plays an important role in the industry of construction materials being a component of road and roof bitumen and setting the main mechanical properties of steels. It was determined that crystal-like structures appear in classical glass-like substances – pitches which contain several thousands of individual hydrocarbons of various compositions. That significantly extends the concept of crystallinity. In structures of pitches, the control parameter of the staged structuring process is paramagnetism of condensed aromatic hydrocarbons. Fullerenes were detected in steels and cast irons and identified by various methods of spectrometry and microscopy. Fullerene С60, which contains 60 carbon atoms, has diameter of 0,7 nm and is referred to the nanoscale objects, which have a significant influence on the formation of steel and cast iron properties. It was shown that fullerenes appear at all stages of manufacture of cast irons; they are formed during introduction of carbon from the outside, during crystallization of metal in welded joints. Creation of modified fullerene layers in steels makes it possible to improve anticorrosion and tribological properties of structural materials. At the same time, outside diffusion of carbon from the carbon deposits on the metal surface also leads to formation of additional amount of fullerenes. This creates conditions for occurrence of local microdistortions of the structure, which lead to occurrence of cracks. Distribution of fullerenes in iron matrix is difficult to study as the method is labor-intensive, it requires dissolution of the matrix in the hydrofluoric acid and stage fullerene separation with further identification by spectral methods.

  11. A coupled carbonation-rust formation mechanical damage model for steel corrosion in reinforced concrete

    International Nuclear Information System (INIS)

    Nguyen, Huyen; Bary, B.; L'Hostis, Valerie; DeLarrard, T.

    2014-01-01

    This paper aims at presenting a strategy to simulate the corrosion of steel reinforcement due to carbonation of concrete in atmospheric environment. We propose a model coupling drying, carbonation, diffusion of oxygen, formation of rust and mechanics to describe these phenomena. The rust layer is assumed to be composed of two sub-layers with different elastic modulus. An unstable layer with a low modulus (from 0.1 to 5 GPa) is located next to the transformed medium, and another more stable one with a higher modulus (from 100 to 150 GPa) at the interface with steel reinforcement. This model is applied to a numerical meso-structure composed of 4 phases: mortar matrix, randomly distributed aggregates, steel rebar and rust layers to underline the effect of aggregates on damage initiation and corresponding crack pattern of concrete cover. (authors)

  12. Nitrogen–doped graphitized carbon shell encapsulated NiFe nanoparticles: A highly durable oxygen evolution catalyst

    Energy Technology Data Exchange (ETDEWEB)

    Du, Lei; Luo, Langli; Feng, Zhenxing; Engelhard, Mark; Xie, Xiaohong; Han, Binghong; Sun, Junming; Zhang, Jianghao; Yin, Geping; Wang, Chongmin; Wang, Yong; Shao, Yuyan

    2017-09-01

    Oxygen evolution reaction (OER) plays a crucial role in various energy conversion devices such as water electrolyzers and metal–air batteries. Precious metal catalysts such as Ir, Ru and their oxides are usually used for enhanced reaction kinetics but are limited by their scarce resource. The challenges associated with alternative non–precious metal catalysts such as transition metal oxides and (oxy)hydroxides etc. are their low electronic conductivity and poor durability. Here, we report OER catalysts of NiFe nanoparticles encapsulated by nitrogen–doped graphitized carbon shells derived from bimetallic metal–organic frameworks (MOFs) precursors. The optimal OER catalyst shows excellent activity (360 mV overpotential at 10 mA cm–2GEO) and durability (no obvious degradation after 20 000 cycles). The electron-donation from Fe and tuned electronic structure of metal cores by Ni are revealed to be primary contributors to the enhanced OER activity. We further demonstrated that the structure and morphology of encapsulating carbon shells, which are the key factors influencing the durability, are facilely controlled by chemical state of precursors. Severe metal particle growth probably caused by oxidation of carbon shells and encapsulated nanoparticles is believed to the main mechanism for activity degradation in these catalysts.

  13. Characterization of carbon ion implantation induced graded microstructure and phase transformation in stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Feng, Kai; Wang, Yibo [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Li, Zhuguo, E-mail: lizg@sjtu.edu.cn [Shanghai Key laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Chu, Paul K. [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China)

    2015-08-15

    Austenitic stainless steel 316L is ion implanted by carbon with implantation fluences of 1.2 × 10{sup 17} ions-cm{sup −} {sup 2}, 2.4 × 10{sup 17} ions-cm{sup −} {sup 2}, and 4.8 × 10{sup 17} ions-cm{sup −} {sup 2}. The ion implantation induced graded microstructure and phase transformation in stainless steel is investigated by X-ray diffraction, X-ray photoelectron spectroscopy and high resolution transmission electron microscopy. The corrosion resistance is evaluated by potentiodynamic test. It is found that the initial phase is austenite with a small amount of ferrite. After low fluence carbon ion implantation, an amorphous layer and ferrite phase enriched region underneath are formed. Nanophase particles precipitate from the amorphous layer due to energy minimization and irradiation at larger ion implantation fluence. The morphology of the precipitated nanophase particles changes from circular to dumbbell-like with increasing implantation fluence. The corrosion resistance of stainless steel is enhanced by the formation of amorphous layer and graphitic solid state carbon after carbon ion implantation. - Highlights: • Carbon implantation leads to phase transformation from austenite to ferrite. • The passive film on SS316L becomes thinner after carbon ion implantation. • An amorphous layer is formed by carbon ion implantation. • Nanophase precipitate from amorphous layer at higher ion implantation fluence. • Corrosion resistance of SS316L is improved by carbon implantation.

  14. Initial assessment of the mechanisms and significance of low-temperature embrittlement of cast stainless steels in LWR systems

    International Nuclear Information System (INIS)

    Chopra, O.K.; Sather, A.

    1990-08-01

    This report summarizes work performed by Argonne National Laboratory on long-term embrittlement of cast duplex stainless steels in LWR systems. Metallurgical characterization and mechanical property data from Charpy-impact, tensile, and J-R curve tests are presented for several experimental and commercial heats, as well as for reactor-aged CF-3, CF-8, and CF-8M cast stainless steels. The effects of material variables on the embrittlement of cast stainless steels are evaluated. Chemical composition and ferrite morphology strongly affect the extent and kinetics of embrittlement. In general, the low-carbon CF-3 stainless steels are the most resistant and the molybdenum-containing high-carbon CF-8M stainless steels are most susceptible to embrittlement. The microstructural and mechanical-property data are analyzed to establish the mechanisms of embrittlement. The procedure and correlations for predicting the impact strength and fracture toughness of cast components during reactor service are described. The lower bound values of impact strength and fracture toughness for low-temperature-aged cast stainless steel are defined. 39 refs., 56 figs., 8 tabs

  15. Diffusion bonding of commercially pure titanium to low carbon steel using a silver interlayer

    International Nuclear Information System (INIS)

    Atasoy, Evren; Kahraman, Nizamettin

    2008-01-01

    Titanium and low carbon steel plates were joined through diffusion bonding using a silver interlayer at various temperatures for various diffusion times. In order to determine the strength of the resulting joints, tensile-shear tests and hardness tests were applied. Additionally, optical, scanning electron microscopy examinations and energy dispersive spectrometry elemental analyses were carried out to determine the interface properties of the joint. The work showed that the highest interface strength was obtained for the specimens joined at 850 deg. C for 90 min. It was seen from the hardness results that the highest hardness value was obtained for the interlayer material and the hardness values on the both sides of the interlayer decreased gradually as the distance from the joint increased. In energy dispersive spectrometry analyses, it was seen that the amount of silver in the interlayer decreased markedly depending on the temperature rise. In addition, increasing diffusion time also caused some slight decrease in the amount of silver

  16. A study of the condition for the passivation of carbon steel in bentonite

    International Nuclear Information System (INIS)

    Taniguchi, Naoki; Morimoto, Masataka; Honda, Akira

    1999-01-01

    It is important to study the corrosion behavior of materials to be used for overpack for high-level radioactive waste disposal. Carbon steel is one of the candidate materials. The type of corrosion on carbon steel depends on whether the carbon steel is passivated or not. In this study, the condition for the passivation of carbon steel was studied using bentonite as the buffer material. Anodic polarization in bentonite and the measurements of pH of porewater in bentonite was measured. The results of these experiments showed that the possibility of passivation is small in highly compacted bentonite in groundwater in Japan. Therefore, localized corrosion on carbon steel due to the breakdown of passive film is unlikely in bentonite. In other words, general corrosion seems to be the most probable type of corrosion under repository condition in Japan. (author)

  17. Medium carbon vanadium steels for closed die forging

    International Nuclear Information System (INIS)

    Jeszensky, Gabor; Plaut, Ronald Lesley

    1993-01-01

    This work analyses the medium carbon micro alloyed vanadium potential for closed die forged production. The steels reach the mechanical resistance requests during cooling after forging, eliminating the subsequent thermal treatment. Those steels also present good fatigue resistance and machinability. The industrial scale experiments are also reported

  18. Material properties characterization of low carbon steel using TBW and PWHT techniques in smooth-contoured and U-shaped geometries

    International Nuclear Information System (INIS)

    Aloraier, Abdulkareem S.; Joshi, Suraj; Price, John W.H.; Alawadhi, Khaled

    2013-01-01

    This paper investigates the effects of the temper bead welding (TBW) technique and post weld heat treatment (PWHT) on mechanical properties of multi-layer welding on low carbon steel specimens using Charpy V-notch impact testing and tensile testing. Several samples of two different weld geometries, viz. (i) smooth-contoured, and (ii) U-shaped were made with multiple bead layers using both TBW and PWHT techniques. Impact testing showed that at room temperature and below, TBW gave an impact toughness in the Heat Affected Zone (HAZ) better than both PWHT and the parent material. At temperatures higher than the room temperature but below 60 °C, PWHT gave better impact toughness in the HAZ. Above 60 °C, both TBW and PWHT showed impact toughness lower than that of the parent material. In tensile testing, both TBW and PWHT weld metal specimens produced acceptable results; however, TBW gave yield and tensile strengths closer to that of the actual material than PWHT. -- Highlights: • Effects of post weld heat treatment (PWHT) and temper bead welding (TBW) on properties are tested. • Charpy V-notch impact and tensile testing was performed on multi-layer welding of low carbon steel. • At room temperature and below, TBW gave better impact toughness than both PWHT and parent material. • Above room temperature but below 60 °C, PWHT gave better impact toughness than TBW. • Above 60 °C, both TBW and PWHT showed impact toughness lower than that of parent material

  19. Analysis of heat transfer in plain carbon steels

    International Nuclear Information System (INIS)

    Han, Heung Nam; Lee, Kyung Jong

    1999-01-01

    During cooling of steels, the heat transfer was controlled by radiation, convection, conduction and heat evolution from phase transformation. To analyze the heat transfer during cooling precisely, the material constants such as density, heat capacity and the heat evolved during transformation were obtained as functions of temperature and chemical composition for each phase observed in plain carbon steel using a thermodynamic analysis based on the sublattice model of Fe-C-Mn system. The results were applied to 0.049 wt% and 0.155 wt% carbon steels with an austenitic stainless steel as reference by developing a proper heat transfer governing equation. The equation was solved using the lumped system method. In addition, using a transformation dilatometer with adequate experimental conditions to clarify the individual heat transfer effect, the transformation heat evolved during cooling and the transformation behavior as well as the temperature change were observed. The predicted temperature profiles during cooling were well agreed with the measured ones

  20. Textural and chemical properties of zinc chloride activated carbons prepared from pistachio-nut shells

    Energy Technology Data Exchange (ETDEWEB)

    Ting, Yang [School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore); Lua, Aik Chong [School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore)

    2006-12-10

    The effects of activation temperature on the textural and chemical properties of the activated carbons prepared from pistachio-nut shells using zinc chloride activation under both inert nitrogen gas atmosphere and vacuum condition were studied. Relatively low temperature of 400 deg. C was beneficial for the development of pore structures. Too high an activation temperature would lead to sintering of volatiles and shrinkage of the carbon structure. The microstructures and microcrystallinity of the activated carbons prepared were examined by scanning electron microscope and powder X-ray diffraction techniques, respectively, while Fourier transform infrared spectra determined the changes in the surface functional groups at the various stages of preparation.

  1. Textural and chemical properties of zinc chloride activated carbons prepared from pistachio-nut shells

    International Nuclear Information System (INIS)

    Yang Ting; Lua, Aik Chong

    2006-01-01

    The effects of activation temperature on the textural and chemical properties of the activated carbons prepared from pistachio-nut shells using zinc chloride activation under both inert nitrogen gas atmosphere and vacuum condition were studied. Relatively low temperature of 400 deg. C was beneficial for the development of pore structures. Too high an activation temperature would lead to sintering of volatiles and shrinkage of the carbon structure. The microstructures and microcrystallinity of the activated carbons prepared were examined by scanning electron microscope and powder X-ray diffraction techniques, respectively, while Fourier transform infrared spectra determined the changes in the surface functional groups at the various stages of preparation

  2. Nitrogen-doped porous carbon from Camellia oleifera shells with enhanced electrochemical performance

    International Nuclear Information System (INIS)

    Zhai, Yunbo; Xu, Bibo; Zhu, Yun; Qing, Renpeng; Peng, Chuan; Wang, Tengfei; Li, Caiting; Zeng, Guangming

    2016-01-01

    Nitrogen doped porous activated carbon was prepared by annealing treatment of Camellia oleifera shell activated carbon under NH 3 . We found that nitrogen content of activated carbon up to 10.43 at.% when annealed in NH 3 at 800 °C. At 600 °C or above, the N-doped carbon further reacts with NH 3 , leads to a low surface area down to 458 m 2 /g and low graphitization degree. X-ray photoelectron spectroscope (XPS) analysis indicated that the nitrogen functional groups on the nitrogen-doped activated carbons (NACs) were mostly in the form of pyridinic nitrogen. We discovered that the oxygen groups and carbon atoms at the defect and edge sites of graphene play an important role in the reaction, leading to nitrogen atoms incorporated into the lattice of carbon. When temperatures were lower than 600 °C the nitrogen atoms displaced oxygen groups and formed nitrogen function groups, and when temperatures were higher than 600 °C and ~ 4 at.% carbon atoms and part of oxygen function groups reacted with NH 3 . When compared to pure activated carbon, the nitrogen doped activated carbon shows nearly four times the capacitance (191 vs 51 F/g). - Highlights: • The nitrogen content up to 10.43 at % during CAC pyrolysis under NH3 at 800 °C. • The oxygen groups and carbon atoms played an important role in the nitrogen doping. • NAC-600 shows a much higher specific capacitance than CAC.

  3. Synthesis and characterization of chemically activated carbon derived from arecanut shell

    Directory of Open Access Journals (Sweden)

    A. S. Jadhav

    2016-03-01

    Full Text Available Activated carbon (AC was prepared from areca-nut shell (AS by chemical activation using phosphoric acid (PA. Activated carbon was prepared in three batches using phosphoric acid of 50 gm, 100 gm, and 300 gm with varying impregnation ratios by weight of 1:1, 2:1 and 3:1, 4:1 each. Characterization of the prepared activated carbon was done by methylene blue number (MBN, iodine number (IN, acid adsorption test (AAT, and elemental composition. Activation was carried out at 400 C. It was found that activated carbon derived from areca-nut shell shown improved results for methylene blue number (MBN, iodine number (IN, and acid adsorption test(AAT. Thermal analysis was carried out to know the weight loss and SEM was performed to know the morphology of AC.

  4. Surface coverage and corrosion inhibition effect of Rosmarinus officinalis and zinc oxide on the electrochemical performance of low carbon steel in dilute acid solutions

    Science.gov (United States)

    Loto, Roland Tolulope

    2018-03-01

    Electrochemical analysis of the corrosion inhibition and surface protection properties of the combined admixture of Rosmarinus officinalis and zinc oxide on low carbon steel in 1 M HCl and H2SO4 solution was studied by potentiodynamic polarization, open circuit potential measurement, optical microscopy and ATR-FTIR spectroscopy. Results obtained confirmed the compound to be more effective in HCl solution, with optimal inhibition efficiencies of 93.26% in HCl and 87.7% in H2SO4 acid solutions with mixed type inhibition behavior in both acids. The compound shifts the corrosion potential values of the steel cathodically in HCl and anodically in H2SO4 signifying specific corrosion inhibition behavior without applied potential. Identified functional groups of alcohols, phenols, 1°, 2° amines, amides, carbonyls (general), esters, saturated aliphatic, carboxylic acids, ethers, aliphatic amines, alkenes, aromatics, alkyl halides and alkynes within the compound completely adsorbed onto the steel forming a protective covering. Thermodynamic calculations showed physisorption molecular interaction with the steel's surface according to Langmuir and Frumkin adsorption isotherms. Optical microscopy images of the inhibited and uninhibited steels contrast each other with steel specimens from HCl solution showing a better morphology.

  5. Production of carbon molecular sieves from palm shell through carbon deposition from methane

    Directory of Open Access Journals (Sweden)

    Mohammadi Maedeh

    2011-01-01

    Full Text Available The possibility of production of carbon molecular sieve (CMS from palm shell as a waste lignocellulosic biomass was investigated. CMS samples were prepared through heat treatment processes including carbonization, physiochemical activation and chemical vapor deposition (CVD from methane. Methane was pyrolyzed to deposit fine carbon on the pore mouth of palm shell-based activated carbon to yield CMS. All the deposition experiments were performed at 800 ºC, while the methane flow rate (100, 200, 300 mL min-1 CH4 diluted in 500 mL min-1 N2 and deposition time (30 to 60 min were the investigated parameters. The textural characteristics of the CMSs were assessed by N2 adsorption. The largest BET surface area (752 m2 g-1, micropore surface area (902.2 m2 g-1 and micropore volume (0.3466 cm3 g-1 was obtained at the CH4 flow rate of 200 mL min-1 and deposition time of 30 min. However, prolonging the deposition time to 45 min yielded in a micropouros CMS with a narrow pore size distribution.

  6. Nondestructive characterization of recovery and recrystallization in cold rolled low carbon steel by magnetic hysteresis loops

    International Nuclear Information System (INIS)

    Martinez-de-Guerenu, A.; Gurruchaga, K.; Arizti, F.

    2007-01-01

    How structure sensitive parameters derived from hysteresis loops can provide nondestructive information about the evolution of the microstructure of cold rolled low carbon steel as a result of recovery and recrystallization processes during the annealing is shown. The coercive field, remanent induction and hysteresis losses can be used to monitor the decrease in the dislocation density during recovery. These parameters are also influenced by the average grain refinement that takes place during recrystallization, which compensates the variation produced by the annihilation of dislocations during recrystallization. The maximum of the induction and of the relative differential permeability are shown to be very sensitive to the onset and to the monitoring of the recrystallization, respectively. The correlations between coercive field and remanent induction and hysteresis losses can also be used to distinguish between recovery and recrystallization

  7. Emerging Energy-efficiency and Carbon Dioxide Emissions-reduction Technologies for the Iron and Steel Industry

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Energy Analysis and Environmental Impacts Dept.. China Energy Group; Price, Lynn [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Energy Analysis and Environmental Impacts Dept.. China Energy Group; Arens, Marlene [Fraunhofer Inst. for Systems and Innovation Research (ISI), Karlsruhe (Germany)

    2013-01-31

    Iron and steel manufacturing is among the most energy-intensive industries and accounts for the largest share, approximately 27 percent, of global carbon dioxide (CO2) emissions from the manufacturing sector. The ongoing increase in world steel demand means that this industry’s energy use and CO2 emissions continue to grow, so there is significant incentive to develop, commercialize and adopt emerging energy-efficiency and CO2 emissions-reduction technologies for steel production. Although studies from around the world have identified a wide range of energy-efficiency technologies applicable to the steel industry that have already been commercialized, information is limited and/or scattered regarding emerging or advanced energy-efficiency and low-carbon technologies that are not yet commercialized. This report consolidates available information on 56 emerging iron and steel industry technologies, with the intent of providing a well-structured database of information on these technologies for engineers, researchers, investors, steel companies, policy makers, and other interested parties. For each technology included, we provide information on energy savings and environmental and other benefits, costs, and commercialization status; we also identify references for more information.

  8. Superior flexibility of a wrinkled carbon shell under electrochemical cycling

    KAUST Repository

    Li, Qianqian; Wang, Peng; Feng, Qiong; Mao, Minmin; Liu, Jiabin; Wang, Hongtao; Mao, Scott; Zhang, Xixiang

    2014-01-01

    Nanocarbon composites have been extensively employed in engineering alloy-type anodes in order to improve the poor cyclability caused by the enormous volume changes during lithium (Li+) insertion/extraction. The chemical vapor deposited wrinkled carbon shell (WCS) shows high electrical conductivity, excellent thermal stability and remarkable mechanical robustness, which help in retaining the structural integrity around the tin (Sn) anode core despite ∼250% variation in volume during repetitive lithiation and delithiation. In situ transmission electron microscopy reveals no embrittlement in the lithiated WCS, which fully recovers its original shape after severe mechanical deformation with no obvious structural change. Further analysis indicates that the capacity to accommodate large strains is closely related to the construction of the carbon shell, that is, the stacking of wrinkled few-layer graphenes. Both the pre-existing wrinkles and the few-layer thickness render the carbon shell superior flexibility and good elasticity under bending or expansion of the interior volume. Moreover, the WCS possesses fast lithium ion diffusion channels, which have lower activation barriers (∼0.1 eV) than that on a smooth graphene (∼0.3 eV). The results provide an insight into the improvement in cycle performance that can be achieved through carbon coating of anodes of lithium ion batteries. © 2014 The Royal Society of Chemistry.

  9. Ultra-Low Carbon Bainitic Steels for Heavy Plate Applications

    Science.gov (United States)

    1990-12-01

    these steels. The CCT diagrams 7 of steels typical of the HY grades indicate that the nose of the proeutectoid ferrite/pearlite reactions is located...austenite, carbides, and martensite. An example of the type of CCT diagram for one of the steels used in this investigation is presented in Figure 12...introduce a "bay" of unstable austenite which acts to separate the ferrite "nose" from the bainite/martensite regions on TTT or CCT diagrams , see Figure

  10. Electronic Structure of Single- and Multiple-shell Carbon Fullerenes

    OpenAIRE

    Lin, Yeong-Lieh; Nori, Franco

    1993-01-01

    We study the electronic states of giant single-shell and the recently discovered nested multi-shell carbon fullerenes within the tight-binding approximation. We use two different approaches, one based on iterations and the other on symmetry, to obtain the $\\pi$-state energy spectra of large fullerene cages: $C_{240}$, $C_{540}$, $C_{960}$, $C_{1500}$, $C_{2160}$ and $C_{2940}$. Our iteration technique reduces the dimensionality of the problem by more than one order of magnitude (factors of $\\...

  11. Microstructural evaluation of a low carbon steel submitted to boriding treatment pre and post GTAW welding; Avaliacao microestrutural de um aco de baixo carbono submetido ao tratamento de boretacao pre e pos-soldagem GTAW

    Energy Technology Data Exchange (ETDEWEB)

    Pollnow, Edilson Nunes; Osorio, Alice Goncalves, E-mail: edilson.pollnow@hotmail.com, E-mail: osorio.alice@gmail.com [Universidade Federal de Pelotas (CDTec/UFPel), Pelotas, RS (Brazil). Centro de Desenvolvimento Tecnologico; Araujo, Douglas Bezerra de, E-mail: dbaraujo@ufu.br [Universidade Federal de Uberlandia (FEMEC/UFU), Uberlandia, MG (Brazil). Faculdade de Engenharia Mecanica; Passos, Thais Andrezza dos; Souza, Daniel, E-mail: thais.andrezza.passos@gmail.com, E-mail: danielsouza@furg.br [Universidade Federal do Rio Grande (EE/FURG), Rio Grande, RS (Brazil). Escola de Engenharia

    2017-04-15

    Studies on surface engineering area are given great importance due to the improvement that surface modifications provide to materials. With a global market that has the need to provide parts and equipment with extended service life and low cost, to support stringent requests and thus maintain its high performance, surface treatments may bring what was impossible into reality. Among the surface treatments that have received attention recently, we have the thermochemical process of boriding. The boriding process consists of saturate the surface of steels and metal alloys with boron. This saturation provides an increase in the surface properties not inherent to the base metal, such as hardness, resistance to abrasion and corrosion. Although the properties of boriding steels have already been studied, the effects that the boriding process perform on the steel during or after the welding processes are not known. Hence, it is the purpose of this study to evaluate the microstructure of a low carbon steel treated with boriding before and after GTAW welding. The results indicated poor metallurgical weldability of low carbon steel with boride layer, with the presence of solidification cracks. Nonetheless, the steel welded previous to boring treatment presented a more ductile nucleus, with harder surface. Although the values of hardness within the nucleus of the steel had dropped drastically at the welded zone after the boring, the surface of this steel showed higher values of hardness due to the boriding layer. This fact should be considered when applications where wear resistance is needed. (author)

  12. Carbon monoxide and methane adsorption of crude oil refinery using activated carbon from palm shells as biosorbent

    Science.gov (United States)

    Yuliusman; Afdhol, M. K.; Sanal, Alristo

    2018-03-01

    Carbon monoxide and methane gas are widely present in oil refineries. Off-potential gas is used as raw material for the petrochemical industry. In order for this off-gas to be utilized, carbon monoxide and methane must be removed from off-gas. This study aims to adsorb carbon monoxide and methane using activated carbon of palm shells and commercial activated carbon simultaneously. This research was conducted in 2 stages: 1) Preparation and characterization of activated carbon, 2) Carbon monoxide and methane adsorption test. The activation experiments using carbon dioxide at a flow rate of 150 ml/min yielded a surface area of 978.29 m2/g, Nitrogen at flow rate 150 ml/min yielded surface area 1241.48 m2/g, and carbon dioxide and nitrogen at a flow rate 200 ml/min yielded a surface area 300.37 m2/g. Adsorption of carbon monoxide and methane on activated carbon of palm shell systems yielded results in the amount of 0.5485 mg/g and 0.0649 mg/g and using commercial activated carbon yielded results in the amount of 0.5480 mg/g and 0.0650 mg/g

  13. Effect Mo Addition on Corrosion Property and Sulfide Stress Cracking Susceptibility of High Strength Low Alloy Steels

    International Nuclear Information System (INIS)

    Lee, Woo Yong; Koh, Seong Ung; Kim, Kyoo Young

    2005-01-01

    The purpose of this work is to understand the effect of Mo addition on SSC susceptibility of high strength low alloy steels in terms of microstructure and corrosion property. Materials used in this study are high strength low alloy (HSLA) steels with carbon content of 0.04wt% and Mo content varying from 0.1 to 0.3wt%. The corrosion property of steels was evaluated by immersion test in NACE-TM01-77 solution A and by analyzing the growth behavior of surface corrosion products. SSC resistance of steels was evaluated using constant load test. Electrochemical test was performed to investigate initial corrosion rate. Addition of Mo increased corrosion rate of steels by enhancing the porosity of surface corrosion products. however, corrosion rate was not directly related to SSC susceptibility of steels

  14. Biomodification of palm shell activated carbon using Aspergillus ...

    African Journals Online (AJOL)

    Adsorption of lead ions from aqueous solutions using commercial untreated granular palm shell activated carbon (PSAC) and PSAC biomodified with Bacillus subtilis and Aspergillus niger biomass, respectively, was studied. The adsorption capacity of the three biosorbents was evaluated in batch adsorption experiments at ...

  15. Corrosion behaviour of carbon steel in the Tournemire clay

    International Nuclear Information System (INIS)

    Foct, F.; Dridi, W.; Cabrera, J.; Savoye, S.

    2004-01-01

    Carbon steels are possible materials for the fabrication of nuclear waste containers for long term geological disposal in argillaceous environments. Experimental studies of the corrosion behaviour of such materials has been conducted in various conditions. Concerning the numerous laboratory experiments, these conditions (water and clay mixture or compacted clay) mainly concern the bentonite clay that would be used for the engineered barrier. On the opposite, only few in-situ experiments has been conducted directly in the local clay of the repository site (such as Boom clay, etc.). In order to better estimate the corrosion behaviour of carbon steels in natural clay site conditions, an experimental study has been conducted jointly by EDF and IRSN in the argillaceous French site of Tournemire. In this study, A42 carbon steel specimens have been exposed in 3 different zones of the Tournemire clay formation. The first type of environmental conditions concerns a zone where the clay has not been affected by the excavation (EDZ) of the main tunnel neither by the main fracture zone of the clay formation. The second and third ones are located in the EDZ of the tunnel. In the second zone, an additional aerated water flows from the tunnel, whereas it does not in the third place. Some carbon steel specimens have been extracted after several years of exposure to these conditions. The average corrosion rate has been measured by the weight loss technique and the pitting corrosion depth has been evaluated under an optical microscope. Corrosion products have also been characterised by scanning electron microscopy and X-ray diffraction technique. Results are then discussed regarding the surrounding environmental conditions. Calculations of the oxygen transport from the tunnel through the clay and of the clay re-saturation can explain, in a first approach, the corrosion behaviour of the carbon steel in the different tested zones. (authors)

  16. Microstructure and grain size effects on irradiation hardening of low carbon steel for reactor tanks

    International Nuclear Information System (INIS)

    Milasin, N.

    1964-05-01

    Irradiation hardening of steel for reactor pressure vessels has been studied extensively during the past few years. A great number of experimental results concerning the behaviour of these steels in the radiation field and several review papers (1,2) have been published. Most of the papers deal with the effects of specific metallurgical factors or irradiation conditions (temperature, flux) on irradiation hardening and embrittlement. In addition, a number of experiments are performed to give evidence on the mechanism of irradiation hardening of these steels. However, this mechanism is still unknown due to the complexity of steel as a system. Among different methods used in radiation damage studies, the changes of mechanical properties have been mainly investigated. By using Hall-Petch's empirical relation, σ y =σ i +k y d -1/2 between lower yield stress, σ y , and grain size, 2d, the information about the effect of irradiation on the parameters σ i and k y is obtained. Taking as a base interpretation of σ i and k y given by Petch and his co-workers it has been concluded that radiation does not change the stress to start slip but that it increase the friction that opposes the passage of free dislocations across a slip plane. In attempting to apply Hall-Petch's relation to one unirradiated ferritic steel with a carbon content higher than 0.15% some difficulties were encountered. The results obtained indicate that the influence of grain size can not be isolated from other factors introduced by the treatments used to produce different grain sizes. This paper deals with a similar problem in the case of irradiated steel. The results obtained give the changes of the mechanical properties of steel in neutron irradiation field as a function of microstructure and grain size. In addition, the mechanical properties of irradiated steel are measured after annealing at 150 deg C and 450 deg C. On the basis of the experimental results obtained the relative microstructure and

  17. Effect of hydrazine on general corrosion of carbon and low-alloyed steels in pressurized water reactor secondary side water

    Energy Technology Data Exchange (ETDEWEB)

    Järvimäki, Sari [Fortum Ltd, Loviisa Power Plant, Loviisa (Finland); Saario, Timo; Sipilä, Konsta [VTT Technical Research Centre of Finland Ltd., Nuclear Safety, P.O. Box 1000, FIN-02044 VTT (Finland); Bojinov, Martin, E-mail: martin@uctm.edu [Department of Physical Chemistry, University of Chemical Technology and Metallurgy, Kl. Ohridski Blvd, 8, 1756 Sofia (Bulgaria)

    2015-12-15

    Highlights: • The effect of hydrazine on the corrosion of steel in secondary side water investigated by in situ and ex situ techniques. • Oxide grown on steel in 100 ppb hydrazine shows weaker protective properties – higher corrosion rates. • Possible explanation of the accelerating effect of higher concentrations of hydrazine on flow assisted corrosion offered. - Abstract: The effect of hydrazine on corrosion rate of low-alloyed steel (LAS) and carbon steel (CS) was studied by in situ and ex situ techniques under pressurized water reactor secondary side water chemistry conditions at T = 228 °C and pH{sub RT} = 9.2 (adjusted by NH{sub 3}). It is found that hydrazine injection to a maximum level of 5.06 μmol l{sup −1} onto surfaces previously oxidized in ammonia does not affect the corrosion rate of LAS or CS. This is confirmed also by plant measurements at Loviisa NPP. On the other hand, hydrazine at the level of 3.1 μmol l{sup −1} decreases markedly the amount and the size of deposited oxide crystals on LAS and CS surface. In addition, the oxide grown in the presence of 3.1 μmol l{sup −1} hydrazine is somewhat less protective and sustains a higher corrosion rate compared to an oxide film grown without hydrazine. These observations could explain the accelerating effect of higher concentrations of hydrazine found in corrosion studies of LAS and CS.

  18. Corrosion behaviour of dissimilar welds between martensitic stainless steel and carbon steel from secondary circuit of candu npp

    International Nuclear Information System (INIS)

    Popa, L.; Fulger, M.; Tunaru, M.; Velciu, L.; Lazar, M.

    2015-01-01

    Corrosion damages of welds occur in spite of the fact that the proper base metal and filler metal have been correctly selected, industry codes and standards have been followed and welds have been realized with full weld penetration and have proper shape and contour. It is not unusual to find that, although the base metal or alloy is resistant to corrosion in a particular environment, the welded counterpart is not resistant. In secondary circuit of a Nuclear Power Station there are some components which have dissimilar welds. Our experiments were performed in chloride environmental on two types of samples: non-welded (420 martensitic steel and 52.2k carbon steel) and dissimilar welds (dissimilar metal welds: joints beetween 420 martensitic steel and 52.2k carbon steel). To evaluate corrosion susceptibility of dissimilar welds was used electrochemical method (potentiodynamic method) and metallography microscopy (microstructural analysis). The present paper follows the localized corrosion behaviour of dissimilar welds between austenitic stainless steel and carbon steel in solutions containing chloride ions. We have been evaluated the corrosion rates of samples (welded and non-welded) by electrochemically. (authors)

  19. Specific features of the occurrence, development, and re-compaction of spall and shear fractures in spherically-convergent shells made of unalloyed iron and some steels under their spherical explosive loading

    International Nuclear Information System (INIS)

    Kozlov, E.A.; Brichikov, S.A.; Gorbachev, D.M.; Brodova, I.G.; Yablonskikh, T.I.

    2007-01-01

    Results of comparative metallographic examination of recovered shells exposed to explosive loading in two modes (with and without a heavy casing confining explosion products scatter) are presented. The shells were made of high-purity and technical-grade unalloyed iron with the initial grain size 250 and 125 μm, steel 30KhGSA in delivery state and quenched up to HR C 35...40, austenitic stainless steel 12Kh18N10T. The heavy casing used in experiments is demonstrated to ensure a rather compact convergence of shells destroyed at high radii. In the described comparative experiments, one managed to compile the 12Kh18N10T steel shell, after it was spalled at high radii and exposed to shear fracture and spallation layer fragmentation at medium radii, into a compact sphere but failed to do the same with the 30KhGSA quenched steel shell after it was fractured according to spall and shear mechanisms at high and medium radii. Polar zones of this steel shell have obvious undercompressed areas due to significant dissipative losses to overcome the shear strength. Occurrence, development, and re-compaction of spall and shear fractures in spherically-convergent shells made of materials, which were already carefully investigated in 1D- and 2D-geometry experiments, were systematically studied in order to verify and validate new physical models of dynamic fractures, as well as up-to-date used in 1D-, 2D- and 3D-numerical algorithms [ru

  20. Electrochemical corrosion of carbon steel exposed to biodiesel/simulated seawater mixture

    Energy Technology Data Exchange (ETDEWEB)

    Wang Wei [College of Chemistry and Chemical Engineering, Ocean University of China, Qingdao 266100 (China); Department of Civil Engineering, University of Colorado Denver, Denver, CO 80217 (United States); Jenkins, Peter E. [Department of Mechanical Engineering, University of Colorado Denver, Denver, CO 80217 (United States); Ren Zhiyong, E-mail: zhiyong.ren@ucdenver.edu [Department of Civil Engineering, University of Colorado Denver, Denver, CO 80217 (United States)

    2012-04-15

    Highlights: Black-Right-Pointing-Pointer Characterized the unique corrosion behaviour of carbon steel in the biodiesel/seawater environment. Black-Right-Pointing-Pointer Illustrated the in situ anode and cathode distribution using a wire beam electrode approach. Black-Right-Pointing-Pointer Elucidated the corrosion mechanisms based on ion transfer and oxygen concentration gradient. - Abstract: The electrochemical corrosion of carbon steel exposed to a mixture of biodiesel and 3.5% NaCl solution simulated seawater was characterized using wire beam electrode (WBE) technique. Both optical images and in situ potential and current measurements showed that all the anodes and most cathodes formed in the water phase, but the cathodes were mainly located along the water/biodiesel interface. Due to oxygen concentration gradient and cross-phase ion transfer, low corrosion currents were also detected in biodiesel phase. Further anode reaction was partially blocked by iron rust, but the alkali residual in biodiesel may interact with corrosion and deteriorate biodiesel quality.

  1. Assembly of ordered carbon shells on semiconducting nanomaterials

    Science.gov (United States)

    Sutter, Eli Anguelova; Sutter, Peter Werner

    2012-10-02

    In some embodiments of the invention, encapsulated semiconducting nanomaterials are described. In certain embodiments the nanostructures described are semiconducting nanomaterials encapsulated with ordered carbon shells. In some aspects a method for producing encapsulated semiconducting nanomaterials is disclosed. In some embodiments applications of encapsulated semiconducting nanomaterials are described.

  2. Electrochemical capacitive performances of nanoporous carbon derived from sunflower seed shell

    Energy Technology Data Exchange (ETDEWEB)

    Li, X; Xing, W.; Zhuo, S.; Zhou, J. [Shandong Univ. of Technology, Zibo (China). School of Chemical Engineering

    2010-07-01

    Electrochemical double-layer capacitances (EDLCs) are used in applications were high power density and long cycle life are required. Nanoporous materials are typically used to prepare EDLC electrodes due to their high surface area, good physicochemical stability, and high conductivity. In this study, nanoporous carbon materials were prepared from sunflower seed shells and used as an electrode material for an EDLC. The surface and structural properties of the carbon materials were analyzed using N{sub 2} adsorption and scanning electron microscopy (SEM) techniques. The study showed that AC-X-Y carbons prepared using the impregnation-activation process had a better capacitive behaviour and higher capacitance retention ratio at fast charge-discharge rates than carbons made using the carbonization-activation process. The improved electrochemical performance of the carbons was attributed to the abundant macroscopic pores and decreased interior micropore surface. The specific capacitances of the carbon was approximately twice that of a hard-templated mesoporous carbon in all current densities ranging from 0.25 to 10 A per g. Results indicated that sunflower seed shells can be used to prepare EDLCs. 2 refs., 1 fig.

  3. Improvement of deposition efficiency and control of hardness for cold-sprayed coatings using high carbon steel/mild steel mixture powder

    International Nuclear Information System (INIS)

    Ogawa, Kazuhiro; Amao, Satoshi; Yokoyama, Nobuyuki; Ootaki, Kousuke

    2011-01-01

    In this study, in order to make high carbon steel coating by cold spray technique, spray conditions such as carrier gas temperature and pressure etc. were investigated. And also, in order to improve deposition efficiency and control coating hardness of cold-sprayed high carbon steel, high carbon and mild steel mixed powder and its mechanical milled powder were developed and were optimized. By using the cold-spray technique, particle deposition of a high carbon steel was successful. Moreover, by applying mixed and mechanical milled powders, the porosity ratio was decreased and deposition efficiency was improved. Furthermore, using these powders, it is possible to control the hardness value. Especially, when using mechanical milled powder, it is very difficult to identify the interface between the coating and the substrate. The bonding between the coating and the substrate is thus considered to be excellent. (author)

  4. Heterogeneities in local plastic flow behavior in a dissimilar weld between low-alloy steel and stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Mas, Fanny [Université Grenoble Alpes, SIMAP, 38000 Grenoble (France); CNRS, SIMAP, 38000 Grenoble (France); Martin, Guilhem, E-mail: guilhem.martin@simap.grenoble-inp.fr [Université Grenoble Alpes, SIMAP, 38000 Grenoble (France); CNRS, SIMAP, 38000 Grenoble (France); Lhuissier, Pierre; Bréchet, Yves; Tassin, Catherine [Université Grenoble Alpes, SIMAP, 38000 Grenoble (France); CNRS, SIMAP, 38000 Grenoble (France); Roch, François [Areva NP, Tour Areva, 92084 Paris La Défense (France); Todeschini, Patrick [EDF R& D, Avenue des Renardières, 77250 Moret-sur-Loing (France); Simar, Aude [Institute of Mechanics, Materials and Civil Engineering (iMMC), Université catholique de Louvain, 1348 Louvain-la-Neuve (Belgium)

    2016-06-14

    In dissimilar welds between low-alloy steel and stainless steel, the post-weld heat-treatment results in a high variety of microstructures coexisting around the fusion line, due to carbon diffusion and carbides dissolution/precipitation. The local constitutive laws in the vicinity of the fusion zone were identified by micro tensile specimens for the sub-millimeter sized zones, equivalent bulk materials representing the decarburized layer using both wet H{sub 2} atmosphere and diffusion couple, and nano-indentation for the carburized regions (i.e. the martensitic band and the austenitic region). The decarburized zone presents only 50% of the yield strength of the low-alloy steel heat affected zone and a ductility doubled. The carburized zones have a yield strength 3–5 times higher than that of the low-alloy steel heat affected zone and have almost no strain hardening capacity. These properties result in heterogeneous plastic deformation happening over only millimeters when the weld is loaded perpendicularly to the weld line, affecting its overall behavior. The constitutive laws experimentally identified were introduced as inputs into a finite elements model of the transverse tensile test performed on the whole dissimilar weld. A good agreement between experiments and simulations was achieved on the global stress-strain curve. The model also well predicts the local strain field measured by microscale DIC. A large out-of-plane deformation due to the hard carburized regions has also been identified.

  5. Content of nitrogen in waste petroleum carbon for steel industries

    International Nuclear Information System (INIS)

    Rios, R.O; Jimenez, A.F; Szieber, C.W; Banchik, A.D

    2004-01-01

    Steel industries use refined carbon as an alloy for steel production. This alloy is produced from waste carbon from the distillation of the petroleum. The refined carbon, called recarburizer, is obtained by calcination at high temperature. Under these thermal conditions the organic molecules decompose and a fraction of the N 2 , S and H 2 , volatile material and moisture are released; while the carbon tends to develop a crystalline structure similar to graphite's. The right combination of calcinations temperature and time in the furnace can optimize the quality of the resulting product. The content of S and N 2 has to be minimized for the use of calcined carbon in the steel industry. Nitrogen content should be reduced by two orders of magnitude, from 1% - 2% down to hundreds of ppm by weight. This work describes the activities undertaken to obtain calcined coke from petroleum from crude oil carbon that satisfies the requirements of the Mercosur standard 02:00-169 (Pending) for use as a carborizer in steels industries. To satisfy the requirements of the Mercosur standards NM 236:00 IRAM-IAS-NM so that graphite is used as a carburizer a content of 300 ppm maximum weight of nitrogen has to be obtained. So the first stage in this development is to define a production process for supplying calcined coke in the range of nitrogen concentrations required by the Mercosur standards (CW)

  6. Nitrogen-doped porous carbon from Camellia oleifera shells with enhanced electrochemical performance

    Energy Technology Data Exchange (ETDEWEB)

    Zhai, Yunbo, E-mail: ybzhai@hnu.edu.cn [College of Environmental Science and Engineering, Hunan University, Changsha 410082 (China); Key Laboratory of Environmental Biology and Pollution Control, Hunan University, Ministry of Education, Changsha 410082 (China); Xu, Bibo [College of Environmental Science and Engineering, Hunan University, Changsha 410082 (China); Key Laboratory of Environmental Biology and Pollution Control, Hunan University, Ministry of Education, Changsha 410082 (China); Zhu, Yun [Office of Scientific R& D, Hunan University, Changsha 410082 (China); Qing, Renpeng; Peng, Chuan; Wang, Tengfei; Li, Caiting; Zeng, Guangming [College of Environmental Science and Engineering, Hunan University, Changsha 410082 (China); Key Laboratory of Environmental Biology and Pollution Control, Hunan University, Ministry of Education, Changsha 410082 (China)

    2016-04-01

    Nitrogen doped porous activated carbon was prepared by annealing treatment of Camellia oleifera shell activated carbon under NH{sub 3}. We found that nitrogen content of activated carbon up to 10.43 at.% when annealed in NH{sub 3} at 800 °C. At 600 °C or above, the N-doped carbon further reacts with NH{sub 3}, leads to a low surface area down to 458 m{sup 2}/g and low graphitization degree. X-ray photoelectron spectroscope (XPS) analysis indicated that the nitrogen functional groups on the nitrogen-doped activated carbons (NACs) were mostly in the form of pyridinic nitrogen. We discovered that the oxygen groups and carbon atoms at the defect and edge sites of graphene play an important role in the reaction, leading to nitrogen atoms incorporated into the lattice of carbon. When temperatures were lower than 600 °C the nitrogen atoms displaced oxygen groups and formed nitrogen function groups, and when temperatures were higher than 600 °C and ~ 4 at.% carbon atoms and part of oxygen function groups reacted with NH{sub 3}. When compared to pure activated carbon, the nitrogen doped activated carbon shows nearly four times the capacitance (191 vs 51 F/g). - Highlights: • The nitrogen content up to 10.43 at % during CAC pyrolysis under NH3 at 800 °C. • The oxygen groups and carbon atoms played an important role in the nitrogen doping. • NAC-600 shows a much higher specific capacitance than CAC.

  7. Multiaxial Cycle Deformation and Low-Cycle Fatigue Behavior of Mild Carbon Steel and Related Welded-Metal Specimen

    Directory of Open Access Journals (Sweden)

    Weilian Qu

    2017-01-01

    Full Text Available The low-cycle fatigue experiments of mild carbon Q235B steel and its related welded-metal specimens are performed under uniaxial, in-phase, and 90° out-of-phase loading conditions. Significant additional cyclic hardening for 90° out-of-phase loading conditions is observed for both base metal and its related weldment. Besides, welding process produces extra additional hardening under the same loading conditions compared with the base metal. Multiaxial low-cycle fatigue strength under 90° out-of-phase loading conditions is significantly reduced for both base-metal and welded-metal specimens. The weldment has lower fatigue life than the base metal under the given loading conditions, and the fatigue life reduction of weldment increases with the increasing strain amplitude. The KBM, FS, and MKBM critical plane parameters are evaluated for the fatigue data obtained. The FS and MKBM parameters are found to show better correlation with fatigue lives for both base-metal and welded-metal specimens.

  8. Accelerated Carbonation of Steel Slag Compacts: Development of High-Strength Construction Materials

    Energy Technology Data Exchange (ETDEWEB)

    Quaghebeur, Mieke; Nielsen, Peter, E-mail: peter.nielsen@vito.be; Horckmans, Liesbeth [Sustainable Materials Management, VITO, Mol (Belgium); Van Mechelen, Dirk [RECMIX bvba, Genk (Belgium)

    2015-12-17

    Mineral carbonation involves the capture and storage of carbon dioxide in carbonate minerals. Mineral carbonation presents opportunities for the recycling of steel slags and other alkaline residues that are currently landfilled. The Carbstone process was initially developed to transform non-hydraulic steel slags [stainless steel (SS) slag and basic oxygen furnace (BOF) slags] in high-quality construction materials. The process makes use of accelerated mineral carbonation by treating different types of steel slags with CO{sub 2} at elevated pressure (up to 2 MPa) and temperatures (20–140°C). For SS slags, raising the temperature from 20 to 140°C had a positive effect on the CO{sub 2} uptake, strength development, and the environmental properties (i.e., leaching of Cr and Mo) of the carbonated slag compacts. For BOF slags, raising the temperature was not beneficial for the carbonation process. Elevated CO{sub 2} pressure and CO{sub 2} concentration of the feed gas had a positive effect on the CO{sub 2} uptake and strength development for both types of steel slags. In addition, the compaction force had a positive effect on the strength development. The carbonates that are produced in situ during the carbonation reaction act as a binder, cementing the slag particles together. The carbonated compacts (Carbstones) have technical properties that are equivalent to conventional concrete products. An additional advantage is that the carbonated materials sequester 100–150 g CO{sub 2}/kg slag. The technology was developed on lab scale by the optimization of process parameters with regard to compressive strength development, CO{sub 2} uptake, and environmental properties of the carbonated construction materials. The Carbstone technology was validated using (semi-)industrial equipment and process conditions.

  9. Corrosion of carbon and low-alloy steel weldments in brines: A literature review: Salt Repository Project

    International Nuclear Information System (INIS)

    Reimus, P.W.

    1988-07-01

    The literature indicates that corrosion of carbon and low-alloy steel weldments in brines should not be a major concern if the weld is properly designed and fabricated. Seven characteristics of a weld can affect the corrosion performance of the weldment including composition of the weld metal (with respect to that of the parent metal); microstructure of the weld metal, heat-affected zone (HAZ), and parent metal; size and number of defects (cracks and pores) in the weld metal and HAZ (both internal and external); size, shape composition, location, and number of nonmetallic inclusions in the weld metal and HAZ; residual stress distribution in the weld; hydrogen content of the weld; and geometry of the weld at the outer surface. The effects of these characteristics on weldment corrosion are discussed in the report. 104 refs., 14 figs

  10. Presence and dehydration of ikaite, calcium carbonate hexahydrate, in frozen shrimp shell.

    Science.gov (United States)

    Mikkelsen, A; Andersen, A B; Engelsen, S B; Hansen, H C; Larsen, O; Skibsted, L H

    1999-03-01

    Ikaite, calcium carbonate hexahydrate, has by means of X-ray diffraction analyses of frozen samples been identified as the mineral component of the white spots formed in the shell of frozen shrimp during storage. When the shrimp thaw and the shell material is dried and kept at room temperature, ikaite rapidly transforms into a mixture of anhydrous calcium carbonate forms. X-ray diffraction analyses and Raman spectra of synthetic ikaite as well as the dehydration product confirm the assignments, and the rate constant for dehydration is approximately 7 x 10(-)(4) s(-)(1) at ambient temperature. Differential scanning calorimetry showed that dehydration of synthetic ikaite is an entropy-driven, athermal process and confirms that a single first-order reaction is rate-determining. Ikaite is found to be stable in aqueous solution at temperatures below 5 degrees C and in the shell of frozen shrimps but decomposes on thawing to form anhydrous calcium carbonates.

  11. Obtainment of calcium carbonate from mussels shell; Obtencao de carbonato de calcio a partir de conchas de mariscos

    Energy Technology Data Exchange (ETDEWEB)

    Hamester, M.R.R.; Becker, D., E-mail: michele.rosa@sociesc.org.b [Sociedade Educacional de Santa Catarina (SOCIESC), Joinville, SC (Brazil). Mestrado Profissional em Engenharia Mecanica

    2010-07-01

    The mussels and oyster shell are discarded at environment, and this accumulation is causing negative consequences to ecosystem. Calcium carbonate is main constituent of the shell chemical composition. Aiming to reduce environmental aggression and generate income to shellfish producer, there was the possibility of using these shells as an alternative to commercial calcium carbonate. For this physics, chemicals and thermal properties were evaluated, using X-ray fluorescence, thermogravimetric analysis, size distribution, abrasiveness and scanning electronic microscopy. The results indicate that mussels shells have an initial degradation temperature higher than commercial calcium carbonate e same lost weight behavior and 95% of shell chemical composition is calcium carbonate. The sample size distribution was influenced by grinding condition and time as well as its abrasiveness. (author)

  12. Nanoscale co-precipitation and mechanical properties of a high-strength low-carbon steel

    International Nuclear Information System (INIS)

    Mulholland, Michael D.; Seidman, David N.

    2011-01-01

    Nanoscale co-precipitation in a novel high-strength low-carbon steel is studied in detail after isothermal aging. Atom-probe tomography is utilized to quantify the co-precipitation of co-located Cu precipitates and M 2 C (M is any combination of Cr, Mo, Fe, or Ti) carbide strengthening precipitates. Coarsening of Cu precipitates is offset by the nucleation and growth of M 2 C carbide precipitate, resulting in the maintenance of a yield strength of 1047 ± 7 MPa (152 ± 1 ksi) for as long as 320 h of aging time at 450 deg. C. Impact energies of 153 J (113 ± 6 ft-lb) and 144 J (106 ± 2 ft-lb) are measured at -30 deg. C and -60 deg. C, respectively. The co-location of Cu and M 2 C carbide precipitates results in non-stationary-state coarsening of the Cu precipitates. Synchrotron-source X-ray diffraction studies reveal that the measured 33% increase in impact toughness after aging for 80 h at 450 deg. C is due to dissolution of cementite, Fe 3 C, which is the source of carbon for the nucleation and growth of M 2 C carbide precipitates. Less than 1 vol.% austenite is observed for aging treatments at temperatures less than 600 deg. C, suggesting that transformation-induced plasticity does not play a significant role in the toughness of specimens aged at temperatures less than 600 deg. C. Aging treatments at temperatures greater than 600 deg. C produce more austenite, in the range 2-7%, but at the expense of yield strength.

  13. Internal friction in martensitic carbon steels

    International Nuclear Information System (INIS)

    Hoyos, J.J.; Ghilarducci, A.A.; Salva, H.R.; Chaves, C.A.; Velez, J.M.

    2009-01-01

    This paper proposes relationships between the internal friction and the microstructure of two steels containing 0.626 and 0.71 wt.% carbon. The steels were annealed at 1093 K for 5 min, quenched into water and tempered for 10 min at 423, 573 and 723 K. Internal friction was measured by using a forced vibration pendulum, in a temperature range from 100 to 450 K. The internal friction spectrum is decomposed into four peaks: P1 at 215 K, P2 at 235 K, P3 at 260 K and P4 at 380 K for 3 Hz. Peak P1 is attributed to the interactions between dislocations and carbon atoms. Peak P2 is related to the interaction between dislocations and carbide. Peak P3 is related to the generations of kink - pairs along edge dislocations. Peak P4 is attributed to epsilon carbide precipitation.

  14. Oxygen-rich hierarchical porous carbon derived from artemia cyst shells with superior electrochemical performance.

    Science.gov (United States)

    Zhao, Yufeng; Ran, Wei; He, Jing; Song, Yanfang; Zhang, Chunming; Xiong, Ding-Bang; Gao, Faming; Wu, Jinsong; Xia, Yongyao

    2015-01-21

    In this study, three-dimensional (3D) hierarchical porous carbon with abundant functional groups is produced through a very simple low-cost carbonization of Artemia cyst shells. The unique hierarchical porous structure of this material, combining large numbers of micropores and macropores, as well as reasonable amount of mesopores, is proven favorable to capacitive behavior. The abundant oxygen functional groups from the natural carbon precursor contribute stable pseudocapacitance. As-prepared sample exhibits high specific capacitance (369 F g(-1) in 1 M H2SO4 and 349 F g(-1) in 6 M KOH), excellent cycling stability with capacitance retention of 100% over 10 000 cycles, and promising rate performance. This work not only describes a simple way to produce high-performance carbon electrode materials for practical application, but also inspires an idea for future structure design of porous carbon.

  15. Surface coverage and corrosion inhibition effect of Rosmarinus officinalis and zinc oxide on the electrochemical performance of low carbon steel in dilute acid solutions

    Directory of Open Access Journals (Sweden)

    Roland Tolulope Loto

    2018-03-01

    Full Text Available Electrochemical analysis of the corrosion inhibition and surface protection properties of the combined admixture of Rosmarinus officinalis and zinc oxide on low carbon steel in 1 M HCl and H2SO4 solution was studied by potentiodynamic polarization, open circuit potential measurement, optical microscopy and ATR-FTIR spectroscopy. Results obtained confirmed the compound to be more effective in HCl solution, with optimal inhibition efficiencies of 93.26% in HCl and 87.7% in H2SO4 acid solutions with mixed type inhibition behavior in both acids. The compound shifts the corrosion potential values of the steel cathodically in HCl and anodically in H2SO4 signifying specific corrosion inhibition behavior without applied potential. Identified functional groups of alcohols, phenols, 1°, 2° amines, amides, carbonyls (general, esters, saturated aliphatic, carboxylic acids, ethers, aliphatic amines, alkenes, aromatics, alkyl halides and alkynes within the compound completely adsorbed onto the steel forming a protective covering. Thermodynamic calculations showed physisorption molecular interaction with the steel’s surface according to Langmuir and Frumkin adsorption isotherms. Optical microscopy images of the inhibited and uninhibited steels contrast each other with steel specimens from HCl solution showing a better morphology. Keywords: Corrosion, Inhibitor, Adsorption, Steel, Acid

  16. Electroslag welding of rotor steels produced with vacuum-carbon reduction

    International Nuclear Information System (INIS)

    Roshchin, M.B.; Modzhuk, M.D.; Izvekov, B.V.

    1985-01-01

    Metallurgical processes of electroslag welding of rotor steels, melted with vacuum-carbon deoxidation, have been considered. It is established, that during electroslag welding of steels with carbon content 0.20...0.30%, suppression of welding bath boiling and production of dense weld metal with a high impact strength can be ensured at oxygen concentration in soldered on metal not exceeding 0.01% and silicon content 0.06...0.10%

  17. The effect of the multi-pass non-circular drawing sequence on mechanical properties and microstructure evolution of low-carbon steel

    International Nuclear Information System (INIS)

    Lee, Jung Wan; Baek, Hyun Moo; Hwang, Sun Kwang; Son, Il-Heon; Bae, Chul Min; Im, Yong-Taek

    2014-01-01

    Highlights: • A multi-pass non-circular drawing sequence is proposed to make high-strength wires. • The sequence was designed and applied for a low-carbon steel wire up to the 10th pass. • Many LAGBs and small grain size of the wire produced by the sequence were obtained. • High plastic deformation was imposed on the wire, resulting in grain refinement. • The sequence made fine-grained wires with improved UTS, ductility and fatigue life. - Abstract: In this study, the multi-pass non-circular drawing sequence was investigated for manufacturing high-strength wires with better ductility in a simple continuous way without adding additional alloys and heat treatment considering the effect of microstructure evolution and die geometry of the sequence on the mechanical properties of low-carbon steel during the process. For this purpose, the non-circular drawing sequence was designed and applied up to the 10th pass at room temperature. Mechanical properties and microstructure evolution of the specimen processed by the sequence were investigated by tension, Vickers micro-hardness, electron backscattering diffraction (EBSD), and fatigue tests compared with those for the conventional wire-drawing process. From the EBSD results, the higher low angle grain boundaries length per unit area and smaller average grain size of the specimen processed by the non-circular drawing sequence were obtained than those of the specimen processed by the wire-drawing process for the 8th pass. These results indicated that more plastic deformation was imposed in the material by the non-circular drawing sequence, resulting in grain refinement of the deformed specimen compared to the wire-drawing process. It is demonstrated that the multi-pass non-circular drawing sequence could be beneficial in producing fine-grained wires with improved ultimate tensile strength, ductility, and fatigue property by simply changing drawing dies geometry of the conventional wire-drawing process

  18. Bainite formation kinetics in high carbon alloyed steel

    International Nuclear Information System (INIS)

    Luzginova, N.V.; Zhao, L.; Sietsma, J.

    2008-01-01

    In recent years, many investigations have been carried out on the modeling of the bainite formation. In the present work, a physical approach proposed in the literature is implemented to model the formation of lower bainite in high carbon steels (1 wt.% C). In this model, the carbon diffusion is assumed to control the kinetics of the bainite formation. Both the nucleation and the growth rates are considered in an Avrami type analysis. The effect of alloying elements is taken into account considering only the thermodynamics of the system. The results and the physical meaning of the model parameters are discussed. It is shown that the diffusional approach gives a reasonable description of bainite formation kinetics in high carbon steel. Only two fitting parameters are used: the first accounts for carbon grain-boundary diffusion and the second is the initial nucleation-site density. The model satisfactorily accounts for the effect of transformation temperature, but does not take into account the carbide precipitation during bainite formation and the effect of alloying elements on the diffusion coefficient of carbon

  19. Low carbon steel corrosion damage prediction in rural and urban environments

    Directory of Open Access Journals (Sweden)

    Díaz, V.

    2003-12-01

    Full Text Available This paper presents an Artificial Neural Network (ANN model for the damage function of carbon steel, expressed in μm of corrosion penetration as a function of environmental variables. Working in the context of the Iberoamerican Atmospheric Corrosion Map Project, the experimental data comes as result of the corrosion of low alloy steel subtracts in three test sites in Uruguay, South America. In addition, we included experimental values obtained from short time kinetics studies, corresponding to special series from one of the sites. The ANN numerical model shows attractive results regarding goodness of fit and residual distributions. It achieves a RMSE value of 0.5 μm while a classical regression model lies in the range of 4.1 μm. Furthermore, a properly adjusted ANN model can be useful in the prediction of corrosion damage under different climatological and pollution conditions, while linear models cannot.

    Este artículo presenta la metodología de las redes neuronales artificiales (RNA como solución para el modelado de los valores experimentales obtenidos en los procesos de corrosión atmosférica. Se desarrolla el modelo de RNA para la función de daño, expresada en μm de penetración para el acero de bajo carbono en función de las variables medioambientales, en el contexto del Proyecto MICAT (Mapa Iberoamericano de Corrosión Atmosférica y programas de experimentación propios. Los datos experimentales son resultado de los estudios de calibración sobre sustratos ferrosos en tres sitios del territorio uruguayo, Sudamérica. Se incluyen, además, los valores experimentales obtenidos en los estudios de cinéticas iniciales, correspondientes a series especiales de cortos tiempos de exposición en una de las estaciones de ensayo. El modelo numérico de RNA muestra resultados con un valor de RMSE de 0,5 μm, en tanto el modelo de regresión clásico arroja un valor de 4,1 μm.

  20. Physico-mecha-nical properties of rubber seed shell carbon – filled natural rubber compounds

    Directory of Open Access Journals (Sweden)

    L.O. Ekebafe

    2010-07-01

    Full Text Available Samples of rubber seed shells were carbonized at varying temperatures (100, 200, 300, 400, 500, 600, 700 and 800 °C for three hours each and sieved through a 150 μm screen. The portion of the rubber seed shell carbon that passed through the screen was characterized in terms of loss on ignition, surface area, moisture content, pH, bulk density, and metal content and used in compounding natural rubber. The characterization shows that the pH, conductivity, loss on ignition and the surface area increases with the increases of the heating temperature, unlike the bulk density which decreases. The compound mixes were cured using the efficient vulcanization system. Cure characteristics of compounds and physico-mechanical properties of the vulcanisates were measured as a function of filler loading along with that of N330 carbon-black filled natural rubbers. The results showed that the cure times, scorch times and the torque gradually increased, with increasing the filler content for rubber seed shell carbon-filled natural rubber, with the filler obtained at carbonizing temperature of 600 °C tending to show optimum cure indices. The physicomechanical properties of the vulcanisates increase with filler loading. The reinforcing potential of the carbonized rubber seed shell carbon was found to increase markedly for the filler obtained at the temperature range of 500-600 °C and then decreases with further increase in temperature.

  1. Carbon steel protection in G.S. (Girlder sulfide) plants. CITROSOLV process influence. Pt. 6

    International Nuclear Information System (INIS)

    Lires, O.A.; Burkart, A.L.; Delfino, C.A.; Rojo, E.A.

    1988-01-01

    In order to protect carbon steel towers and piping of Girlder sulfide (G.S.) experimental heavy water plants against corrosion produced by the action of aqueous solutions of hydrogen sulfides, a method, previously published, was developed. Carbon steel, exposed to saturated aqueous solutions of hydrogen sulfide, forms iron sulfide scales. In oxygen free solutions evolution of corrosion follows the sequence: mackinawite → cubic ferrous sulfide → troilite → pyrrotite → pyrite. Scales formed by pyrrotite-pyrite or pyrite are the most protective layers (these are obtained at 130 deg C, 2 MPa, for periods of 14 days). CITROSOLV Process (Pfizer) is used to descaling and passivating stainless steel plant's components. This process must be used in mixed (carbon steel - stainless steel) circuits and may cause the formation of magnetite scales over the carbon steel. The influence of magnetite in the pyrrotite-pyrite scales formation is studied in this work. (Author) [es

  2. Removal of toxic dichlorophenol from water by sorption with chemically activated carbon of almond shells - a green approach

    International Nuclear Information System (INIS)

    Jamil, N.; Ahsan, N.; Munwar, M.A.; Anwar, J.; Shafiq, U.

    2011-01-01

    Chloro phenols (CP) represents a group of organic compounds having substituted chlorines attached to phenol ring. These trace organic pollutants represent a major environmental concern, because of toxicity, non-biodegradability, carcinogenic and stubborn properties. The adsorption of 2, 4-dichlorophenol (DCP) by chemically activated carbon of almond shells (CAC-AS) has been studied in the batch setup. Operational parameters like adsorbent dose, pH, and shaking speed were investigated. Langmuir and Freundlich isotherms were employed to calculate adsorption capacity and other sorption features of CAC-AS. The maximum amount of DCP adsorbed was 24.3 mg per gram of activated carbon derived from almond shells. Optimum conditions for DCP uptake were 2.5 g adsorbent dose, pH 5 and agitation speed of 200 rpm whereas the concentration of DCP solution was 25 mg/L (50 mL). Results corroborated that almond shells pretreated chemically, can be an excellent low cost adsorbents for removal of DCP from contaminated water. (author)

  3. Novel sintered ceramic materials incorporated with EAF carbon steel slag

    Science.gov (United States)

    Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.

    2017-01-01

    In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

  4. Carbon-shell-constrained silicon cluster derived from Al-Si alloy as long-cycling life lithium ion batteries anode

    Science.gov (United States)

    Su, Junming; Zhang, Congcong; Chen, Xiang; Liu, Siyang; Huang, Tao; Yu, Aishui

    2018-03-01

    Although silicon is the most promising anode material for Li-ion batteries, large volume expansion during lithiation and delithiation is the main obstacle limiting the commercial application of silicon anodes. There are two ways to alleviate volume expansion and prevent further pulverization of a Si anode: fabrication of a rational nanostructure possessing void spaces and uniform distribution of the conducting sites, without a good balance effect in mitigating the limiting factors and enhancing battery performance. In this paper, we propose a novel nanostructure - a carbon-shell-constrained Si cluster (Si/C shell) with both adequate void space and good distribution of electrical contact sites to guarantee homogeneous lithiation in the initial cycle. Benefiting from the ability to maintain electrical conductivity of the outer carbon shell, even after cluster fragmentation, the Si/C shell synthesized from low-cost commercial Al-Si alloy spheres can deliver 0.03% capacity loss from 100th to 1000th cycles at a current density of 1 A g-1. The Si/C shell sample with the dual functional structure mentioned above can also maintain its own nanostructure during cycling and deliver excellent rate performance. It is a concise and scalable strategy which can simplify the preparation of other alloy anode materials for Li-ion batteries.

  5. Electrochemical noise from corroding carbon steel and aluminium

    International Nuclear Information System (INIS)

    Singh, P.R.; Gaonkar, K.B.; De, P.K.; Banerjee, S.

    1997-05-01

    Electrochemical noise measurements were conducted on carbon steel and aluminium in sodium chloride solutions. Noise parameters like standard deviation of potential and current, noise resistance, pitting index, noise power were studied for the purpose of measuring corrosion rate. These parameters compared well with the corrosion rate. Pitting index was not very reliable. Current noise was more close to the corrosion rates. General corrosion gave rise to white noise type of power spectrum while flicker noise type of spectrum was obtained from pitting attack. Sodium nitrite is shown to inhibit the corrosion of carbon steel. Aluminium corrodes in the early period of exposure and passivates during long exposure

  6. Corrosion Inhibitor of Carbon Steel from Onion Peel Extract

    Directory of Open Access Journals (Sweden)

    Muhammad Samsudin Asep

    2018-01-01

    Full Text Available Carbon steels composed by two main elements, they are iron (Fe and carbon (C elements which widely used in industrial because of its resistance and more affordable than stainless steel, but their weakness is they have low corrosion resistance. One way to modify carbon steel is by coating them with antioxidant compounds that can delay, slow down, and prevent lipid oxidation process, which obtained from onion peel extract. Several studies on corrosion inhibitors have been performed. However, the efficiency was not reach the optimum. This study aims to examine the effect of onion peel extract concentration on the efficiency of corrosion inhibitor and characterization of the green corrosion inhibitor from onion peel extract. This research method begins by extracting onion peel to 200 ml solvent which we use aquadest and methanol and mixed with 5 grams of crushed onion peel, then let them be extracted for 60 minutes with room temperature. Once it was filtered and the solution obtained, followed by evaporating process with rotary evaporator to decrease the content of solvent. The product is ready to be used as a green corrosion inhibitor of carbon steel in 1 mol/L HCl. While the analysis used is HPLC qualitative analysis, and electroplatting process. The impedance is measured at a frequency of 100 kHz to 4 mHz with an AC current of 10mV. Inhibitor concentrations are vary between 2 ml and 4 ml of onion peel extract. Electroplatting is done within 30 minutes with 10 minutes each checking time. Furthermore, quantitative analysis was done for the analysis of corrosion rate and weight loss. Based on HPLC analysis, it is known that the extract of onion peel contains 1mg/L of quercetin, which is belong to flavonoid group as green inhibitor. While electroplatting process, aquadest solvent having average efficiency of 99,57% for 2 ml of extract, and 99,60% for 4 ml of extract. Methanol solvent having average efficiency of 99,52% for 2 ml of extract and 99

  7. Bright x-ray stainless steel K-shell source development at the National Ignition Facility

    Energy Technology Data Exchange (ETDEWEB)

    May, M. J.; Fournier, K. B.; Colvin, J. D.; Barrios, M. A.; Dewald, E. L.; Moody, J.; Patterson, J. R.; Schneider, M.; Widmann, K. [Lawrence Livermore National Laboratory, P.O. Box 808 L170, Livermore, California 94551 (United States); Hohenberger, M.; Regan, S. P. [Laboratory for Laser Energetics, University of Rochester, Rochester, New York 14623 (United States)

    2015-06-15

    High x-ray conversion efficiency (XRCE) K-shell sources are being developed for high energy density experiments for use as backlighters and for the testing of materials exposed to high x-ray fluxes and fluences. Recently, sources with high XRCE in the K-shell x-ray energy range of iron and nickel were investigated at the National Ignition Facility (NIF). The x-ray conversion efficiency in the 5–9 keV spectral range was determined to be 6.8% ± 0.3%. These targets were 4.1 mm diameter, 4 mm tall hollow epoxy tubes having a 50 μm thick wall supporting a tube of 3 to 3.5 μm thick stainless steel. The NIF laser deposited ∼460 kJ of 3ω light into the target in a 140 TW, 3.3 ns square pulse. The absolute x-ray emission of the source was measured by two calibrated Dante x-ray spectrometers. Time resolved images filtered for the Fe K-shell were recorded to follow the heating of the target. Time integrated high-resolution spectra were recorded in the K-shell range.

  8. Microstructure and grain size effects on irradiation hardening of low carbon steel for reactor tanks

    Energy Technology Data Exchange (ETDEWEB)

    Milasin, N [Institute of Nuclear Sciences Boris Kidric, Vinca, Beograd (Serbia and Montenegro)

    1964-05-15

    Irradiation hardening of steel for reactor pressure vessels has been studied extensively during the past few years. A great number of experimental results concerning the behaviour of these steels in the radiation field and several review papers (1,2) have been published. Most of the papers deal with the effects of specific metallurgical factors or irradiation conditions (temperature, flux) on irradiation hardening and embrittlement. In addition, a number of experiments are performed to give evidence on the mechanism of irradiation hardening of these steels. However, this mechanism is still unknown due to the complexity of steel as a system. Among different methods used in radiation damage studies, the changes of mechanical properties have been mainly investigated. By using Hall-Petch's empirical relation, {sigma}{sub y}={sigma}{sub i}+k{sub y} d{sup -1/2} between lower yield stress, {sigma}{sub y}, and grain size, 2d, the information about the effect of irradiation on the parameters {sigma}{sub i} and k{sub y} is obtained. Taking as a base interpretation of {sigma}{sub i} and k{sub y} given by Petch and his co-workers it has been concluded that radiation does not change the stress to start slip but that it increase the friction that opposes the passage of free dislocations across a slip plane. In attempting to apply Hall-Petch's relation to one unirradiated ferritic steel with a carbon content higher than 0.15% some difficulties were encountered. The results obtained indicate that the influence of grain size can not be isolated from other factors introduced by the treatments used to produce different grain sizes. This paper deals with a similar problem in the case of irradiated steel. The results obtained give the changes of the mechanical properties of steel in neutron irradiation field as a function of microstructure and grain size. In addition, the mechanical properties of irradiated steel are measured after annealing at 150 deg C and 450 deg C. On the basis of

  9. Synthesis of Core-Shell MgO Alloy Nanoparticles for Steelmaking

    Directory of Open Access Journals (Sweden)

    Jinglong Qu

    2018-04-01

    Full Text Available In this present study, we aimed to reduce the wetting angle of nanoparticles (NPs in molten steel and thus, increase their utilization ratio in steel. In order to achieve this, a two-step process was used to synthesize a core-shell AlTi-MgO@C NP structure for steelmaking through a dopamine polymerization process, which used an ammonium persulfate oxidant and high-temperature carbonization. The NP surface characterization was tested by scanning electron microscopy and field emission transmission electron microscopy, while the hydrodynamic NP size was measured by dynamic light scattering. The results showed that a carbon coating that had a thickness of 10 nm covered the NP surface, with the dispersion and stability of the particles in the aqueous solution having improved after the coating. The contact angle of the surface-treated NP was less than that of the uncoated NP in high-temperature molten steel and the corresponding wetting energy was smaller, which indicated improved wettability.

  10. Cylindrical Shells Made of Stainless Steel - Investigation of Postbuckling

    Science.gov (United States)

    Stehr, Sebastian; Stranghöner, Natalie

    2017-06-01

    The relevant load case of open thin-walled shells is often wind loading during construction. Because of the missing stabilization effect of the roof they show a very high sensitivity to buckling which results into higher wall thicknesses. As part of the European RFCS research project BiogaSS the Institute for Metal and Lightweight Structures of the University of Duisburg-Essen carried out investigations on open thin-walled tanks made of austenitic and duplex stainless steels under wind load to study a possible economic advantage which might be gained from the consideration of the elastic postbuckling behaviour. This contribution presents not only experimental and numerical results but also first recommendations regarding the range of possible buckling reduction factors which might be incorporated in future revisions of EN 1993-1-6 and EN 1993-4-2.

  11. Corrosion Protection of Carbon Steel Using Poly aniline Composite with Inorganic Pigments

    International Nuclear Information System (INIS)

    Al-Dulaimi, A.A.; Shahrir Hashim; Khan, M.I.

    2011-01-01

    Two inorganic pigments (TiO 2 and SiO 2 ) were used to prepare composites with poly aniline (PANI) by situ polymerization method. PANI and PANI composites with SiO 2 and TiO 2 were characterized using Fourier transform infrared spectroscopy and X-ray diffraction. The morphology of the synthesized pigments (PANI , PANI-SiO 2 and PANI-TiO 2 ) was examined using scanning electron microscopy. Samples were then used as pigments through blending them with acrylic paint and applied on the surface of carbon steel panels. Corrosion was evaluated for coating of carbon steel panels through full immersion test up to standard ASTMG 31. Mass loss was calculated after they have been exposed in acidic media. A digital camera was also used for monitoring corrosion visually on the surface of carbon steel specimens. The results revealed that acrylic paint pigmented by PANI-SiO 2 composite was more efficient in corrosion protection for carbon steel compared with the other synthesized pigments. (author)

  12. Damascus steels: history, processing, properties and carbon dating

    International Nuclear Information System (INIS)

    Wadsworth, J.

    2007-01-01

    In the mid-1970s, a class of steels containing high levels of carbon (∼ 1-2 wt% C) was developed for superplastic characteristics - that is, the ability to plastically deform to an extraordinary degree in tension at intermediate temperatures. Because these steels also had excellent room temperature properties, they were developed for their commercial potential. In the late 1970s, we became aware of the striking compositional similarities between these modern steels and the ancient steels of Damascus. This observation led us to revisit the history and metallurgy of Damascus steels and related steels. The legends and origins of Damascus steel date back to the time of Alexander the Great (323 BC) and the medieval Crusades (11th and 12th century AD), and this material has also been the subject of scrutiny by famous scientist in Europe, including Michael Faraday. Modern attempts to reproduce the legendary surface patterns which famously characterized Damascus steels are described. The extend to which the characteristics of Damascus steels are unusual is discussed. Finally, a program on radiocarbon dating was initiated to directly determine the age of about 50 ancient steels, including a Damascus knife, and the results are summarized. (author)

  13. Effect of Strengthening Mechanism on Strain-Rate Related Tensile Properties of Low-Carbon Sheet Steels for Automotive Application

    Science.gov (United States)

    Das, Anindya; Biswas, Pinaki; Tarafder, S.; Chakrabarti, D.; Sivaprasad, S.

    2018-05-01

    In order to ensure crash resistance of the steels used in automotive components, the ensile deformation behavior needs to be studied and predicted not only under quasi-static condition, but also under dynamic loading rates. In the present study, tensile tests have been performed on four different automobile grade sheet steels, namely interstitial free steel, dual-phase 600 and 800, and a carbon manganese steel over the strain rate regime of 0.001-800/s. Apart from the variation in strength (which always increased with strain rate), the effect of strengthening mechanism on strain rate sensitivity and strain hardening behavior has been evaluated. Strain rate sensitivity was found to increase at high-strain rate regime for all the steels. Contribution of solid solution hardening on strain rate sensitivity at lower plastic strains was found to be higher compared to dislocation strengthening and second-phase hardening. However, precipitation hardening coupled with solid solution hardening produced the highest strain rate sensitivity, in C-Mn-440 steel at high strain rates. Different strain-rate-sensitive models which take into account the change in yield stress and strain hardening behavior with strain rate for ductile materials were used to predict the flow behavior of these sheet steels at strain rates up to 800/s.

  14. The mechanism for the formation of boron ineffective zone and its effect on the properties of ultra low carbon bainitic steels

    International Nuclear Information System (INIS)

    Hsieh, Rongiuan; Wang, Shyichin; Liou, Horngyih.

    1993-01-01

    In the manufacturing of Ultra Low Carbon Bainitic(ULCB) steels, boron is a prerequisite alloying element to promote the desired bainitic transformation. In order to obtain this hardenability effect, boron must be in solution and segregate to austenite grain boundaries and thus decrease the contribution of boundary interfacial energy to ferrite nucleation. During the development of ULCB steels in CSC, a small boron ineffective zone was sometimes found at the center of steel plates. From EPMA and boron autoradiograph analysis, it was found that the formation of this boron ineffective zone was due to center line segregation of inclusions which strongly combined with boron and formed a boron free zone in its vicinity. The microstructure of the boron ineffective zone was conventional ferrite with strength much lower than that of its surrounding bainite. This resulted in the occurrence of separations (splits) in tensile and impact specimens. Also, it was found that the hydrogen induced cracking (HIC) has a propensity to propagate along the boron ineffective zone. in welding y-groove tests, a higher cold cracking sensitivity at this boron ineffective zone was also found

  15. Energy use and carbon dioxide emissions in the steel sector in key developing countries

    Energy Technology Data Exchange (ETDEWEB)

    Price, L.K.; Phylipsen, G.J.M.; Worrell, E.

    2001-04-01

    Iron and steel production consumes enormous quantities of energy, especially in developing countries where outdated, inefficient technologies are still used to produce iron and steel. Carbon dioxide emissions from steel production, which range between 5 and 15% of total country emissions in key developing countries (Brazil, China, India, Mexico, and South Africa), will continue to grow as these countries develop and as demand for steel products such as materials, automobiles, and appliances increases. In this report, we describe the key steel processes, discuss typical energy-intensity values for these processes, review historical trends in iron and steel production by process in five key developing countries, describe the steel industry in each of the five key developing countries, present international comparisons of energy use and carbon dioxide emissions among these countries, and provide our assessment of the technical potential to reduce these emissions based on best-practice benchmarking. Using a best practice benchmark, we find that significant savings, in the range of 33% to 49% of total primary energy used to produce steel, are technically possible in these countries. Similarly, we find that the technical potential for reducing intensities of carbon dioxide emissions ranges between 26% and 49% of total carbon dioxide emissions from steel production in these countries.

  16. Surface modification of superaustenitic and maraging stainless steels by low-temperature gas-phase carburization

    Science.gov (United States)

    Gentil, Johannes

    Low-temperature gas-phase carburization of 316L austenitic stainless steel was developed in recent years by the Swagelok company. This process generates great mechanical and electrochemical surface properties. Hardness, wear resistance, fatigue behavior, and corrosion resistance are dramatically improved, while the formation of carbides is effectively suppressed. This new technique is of technical, economical, but especially of scientific interest because the surface properties of common stainless steel can be enhanced to a level of more sophisticated and more expensive superalloys. The consequential continuation of previous research is the application of the carburization process to other steel grades. Differences in chemical composition, microstructure, and passivity between the various alloys may cause technical problems and it is expected that the initial process needs to be optimized for every specific material. This study presents results of low-temperature carburization of AL-6XN (superaustenitic stainless steel) and PH13-8Mo (precipitation-hardened martensitic stainless steel). Both alloys have been treated successfully in terms of creating a hardened surface by introducing high amounts of interstitially dissolved carbon. The surface hardness of AL-6XN was increased to 12GPa and is correlated with a colossal carbon supersaturation at the surface of up to 20 at.%. The hardened case develops a carburization time-dependent thickness between 10mum after one carburization cycle and up to 35mum after four treatments and remains highly ductile. Substantial broadening of X-ray diffraction peaks in low-temperature carburized superaustenitic stainless steels are attributed to the generation of very large compressive biaxial residual stresses. Those large stresses presumably cause relaxations of the surface, so-called undulations. Heavily expanded regions of carburized AL-6XN turn ferromagnetic. Non-carburized AL-6XN is known for its outstanding corrosion resistance

  17. Pyrolytic carbon-coated stainless steel felt as a high-performance anode for bioelectrochemical systems.

    Science.gov (United States)

    Guo, Kun; Hidalgo, Diana; Tommasi, Tonia; Rabaey, Korneel

    2016-07-01

    Scale up of bioelectrochemical systems (BESs) requires highly conductive, biocompatible and stable electrodes. Here we present pyrolytic carbon-coated stainless steel felt (C-SS felt) as a high-performance and scalable anode. The electrode is created by generating a carbon layer on stainless steel felt (SS felt) via a multi-step deposition process involving α-d-glucose impregnation, caramelization, and pyrolysis. Physicochemical characterizations of the surface elucidate that a thin (20±5μm) and homogenous layer of polycrystalline graphitic carbon was obtained on SS felt surface after modification. The carbon coating significantly increases the biocompatibility, enabling robust electroactive biofilm formation. The C-SS felt electrodes reach current densities (jmax) of 3.65±0.14mA/cm(2) within 7days of operation, which is 11 times higher than plain SS felt electrodes (0.30±0.04mA/cm(2)). The excellent biocompatibility, high specific surface area, high conductivity, good mechanical strength, and low cost make C-SS felt a promising electrode for BESs. Copyright © 2016 Elsevier Ltd. All rights reserved.

  18. Impacts of Modification of Alloying Method on Inclusion Evolution in RH Refining of Silicon Steel

    Directory of Open Access Journals (Sweden)

    Fangjie Li

    2017-10-01

    Full Text Available This study explores the effect of introducing additional alloy elements not only in a different order but also at different stages of the Ruhrstahl-Heraeus (RH process of low-carbon silicon steel production. A more economical method, described as “pre-alloying”, has been introduced. The evolution of MnO-FeO inclusions produced by pre-alloying was investigated. Results show that spherical 3FeO·MnO inclusions form first, then shelled FeO·zMnO (z = 0.7–4 inclusions nucleate on the surface of pre-existing 3FeO·MnO. Spherical FeO·zMnO (z = 3–5 is further evolved from shelled 3FeO·MnO by diffusion. Because these MnO-FeO inclusions float up into the slag before degassing, the pre-alloying process does not affect the quality of the melt in the end. Both carbon content and inclusion size conform to industry standards.

  19. Impacts of Modification of Alloying Method on Inclusion Evolution in RH Refining of Silicon Steel.

    Science.gov (United States)

    Li, Fangjie; Li, Huigai; Zheng, Shaobo; You, Jinglin; Han, Ke; Zhai, Qijie

    2017-10-19

    This study explores the effect of introducing additional alloy elements not only in a different order but also at different stages of the Ruhrstahl-Heraeus (RH) process of low-carbon silicon steel production. A more economical method, described as "pre-alloying", has been introduced. The evolution of MnO-FeO inclusions produced by pre-alloying was investigated. Results show that spherical 3FeO·MnO inclusions form first, then shelled FeO·zMnO (z = 0.7-4) inclusions nucleate on the surface of pre-existing 3FeO·MnO. Spherical FeO·zMnO (z = 3-5) is further evolved from shelled 3FeO·MnO by diffusion. Because these MnO-FeO inclusions float up into the slag before degassing, the pre-alloying process does not affect the quality of the melt in the end. Both carbon content and inclusion size conform to industry standards.

  20. Comparison of Active Carbon, Sawdust, Almond Shell and Hazelnut Shell Absorbent in Removal of Nickel from Aqueous Environment

    Directory of Open Access Journals (Sweden)

    Moslem Mohammadi Galehzan

    2013-09-01

    Full Text Available The most important environmental pollutants are heavy metals in industrial wastewater effluents. Nickel is one of the toxic heavy metals which its high concentration causes skin allergy, heart disease and various cancers. So removal of this element from industrial effluent is of prime concern and necessary. The main purpose of this study is to compare kinetics and isotherms of nickel uptake by activated carbon (AC, sawdust (SD, hazelnut shell (SH and almond shells (AH. Adsorbents are initially prepared to remove nickel from solutions with concentrations 2.5 to 125 mg/l. pH test results showed that maximum absorption using AC, SH, SD and AH obtained at pH 6, 6, 6 and 7 respectively. Kinetics experiments showed that maximum absorption equilibrium time at concentration of 5 mg/l of AC, SH, SD and AH occur at 60, 75, 120 and 150 minutes respectively. Kinetic models fitting results showed that for sawdust and hazelnut shells, Lagergern model and for activated carbon and peanut shell Ho et al. model are suitable and have the lowest error and highest correlation coefficient at 95 percent confidence level. The results also revealed that rate of Nickel adsorption follows this order: AH

  1. The Effects of Cr and Al Addition on Transformation and Properties in Low‐Carbon Bainitic Steels

    Directory of Open Access Journals (Sweden)

    Junyu Tian

    2017-01-01

    Full Text Available Three low‐carbon bainitic steels were designed to investigate the effects of Cr and Al addition on bainitic transformation, microstructures, and properties by metallographic method and dilatometry. The results show that compared with the base steel without Cr and Al addition, only Cr addition is effective for improving the strength of low‐carbon bainitic steel by increasing the amount of bainite. However, compared with the base steel, combined addition of Cr and Al has no significant effect on bainitic transformation and properties. In Cr‐bearing steel, Al addition accelerates initial bainitic transformation, but meanwhile reduces the final amount of bainitic transformation due to the formation of a high‐temperature transformation product such as ferrite. Consequently, the composite strengthening effect of Cr and Al addition is not effective compared with individual addition of Cr in low‐carbon bainitic steels. Therefore, in contrast to high‐carbon steels, bainitic transformation in Cr‐bearing low‐carbon bainitic steels can be finished in a short time, and Al should not be added because Al addition would result in lower mechanical properties.

  2. Production of activated carbons from almond shell

    Energy Technology Data Exchange (ETDEWEB)

    Nabais, Joao M. Valente; Laginhas, Carlos Eduardo C.; Carrott, P.J.M.; Ribeiro Carrott, M.M.L. [Evora Univ. (Portugal). Centro de Quimica de Evora

    2011-02-15

    The production of activated carbons from almond shell, using physical activation by CO{sub 2} is reported in this work. The used method has produced activated carbons with apparent BET surface areas and micropore volume as high as 1138 m{sup 2} g{sup -1} and 0.49 cm{sup 3} g{sup -1}, respectively. The activated carbons produced have essentially primary micropores and only a small volume of wider micropores. By FTIR analysis it was possible to identify, in the surface of the activated carbons, several functional groups, namely hydroxyls (free and phenol), ethers, esters, lactones, pyrones and Si-H bonds. By the analysis of the XRD patterns it was possible to calculate the microcrystallites dimensions with height between 1.178 and 1.881 nm and width between 3.106 and 5.917 nm. From the XRD it was also possible to identify the presence of traces of inorganic heteroatoms such as Si, Pb, K, Fe and P. All activated carbons showed basic characteristics with point of zero charge between 9.42 and 10.43. (author)

  3. The mechanical stability of retained austenite in low-alloyed TRIP steel under shear loading

    Energy Technology Data Exchange (ETDEWEB)

    Blondé, R., E-mail: r.j.p.blonde@tudelft.nl [Fundamental Aspects of Materials and Energy, Faculty of Applied Sciences, Delft University of Technology, Mekelweg 15, 2629 JB Delft (Netherlands); Materials Innovation Institute, Mekelweg 2, 2628 CD Delft (Netherlands); Jimenez-Melero, E., E-mail: enrique.jimenez-melero@manchester.ac.uk [Dalton Cumbrian Facility, The University of Manchester, Westlakes Science and Technology Park, Moor Row, Cumbria CA24 3HA (United Kingdom); Zhao, L., E-mail: lie.zhao@tudelft.nl [Materials Innovation Institute, Mekelweg 2, 2628 CD Delft (Netherlands); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Schell, N., E-mail: norbert.schell@hzg.de [Institute of Materials Research, Helmholtz-Zentrum Geesthacht, Max Planck Strasse 1, 21502 Geesthacht (Germany); Brück, E., E-mail: e.h.bruck@tudelft.nl [Fundamental Aspects of Materials and Energy, Faculty of Applied Sciences, Delft University of Technology, Mekelweg 15, 2629 JB Delft (Netherlands); Zwaag, S. van der, E-mail: s.vanderzwaag@tudelft.nl [Novel Aerospace Materials Group, Faculty of Aerospace Engineering, Delft University of Technology, Kluyverweg 1, 2629 HS Delft (Netherlands); Dijk, N.H. van, E-mail: n.h.vandijk@tudelft.nl [Fundamental Aspects of Materials and Energy, Faculty of Applied Sciences, Delft University of Technology, Mekelweg 15, 2629 JB Delft (Netherlands)

    2014-01-31

    The microstructure evolution during shear loading of a low-alloyed TRIP steel with different amounts of the metastable austenite phase and its equivalent DP grade has been studied by in-situ high-energy X-ray diffraction. A detailed powder diffraction analysis has been performed to probe the austenite-to-martensite transformation by characterizing simultaneously the evolution of the austenite phase fraction and its carbon concentration, the load partitioning between the austenite and the ferritic matrix and the texture evolution of the constituent phases. Our results show that for shear deformation the TRIP effect extends over a significantly wider deformation range than for simple uniaxial loading. A clear increase in average carbon content during the mechanically-induced transformation indicates that austenite grains with a low carbon concentration are least stable during shear loading. The observed texture evolution indicates that under shear loading the orientation dependence of the austenite stability is relatively weak, while it has previously been found that under tensile load the {110}〈001〉 component transforms preferentially. The mechanical stability of retained austenite in TRIP steel is found to be a complex interplay between the interstitial carbon concentration in the austenite, the grain orientation and the load partitioning.

  4. Corrosion of carbon steel in clay environments relevant to radioactive waste geological disposals, Mont Terri rock laboratory (Switzerland)

    Energy Technology Data Exchange (ETDEWEB)

    Necib, S. [Agence Nationale pour la Gestion des Déchets Radioactifs ANDRA, Meuse Haute-Marne, Center RD 960, Bure (France); Diomidis, N. [National Cooperative for the Disposal of Radioactive Waste (NAGRA), Wettingen (Switzerland); Keech, P. [Nuclear Waste Management Organisation NWMO, Toronto (Canada); Nakayama, M. [Japan Atomic Energy Agency JAEA, Horonobe-Cho (Japan)

    2017-04-15

    Carbon steel is widely considered as a candidate material for the construction of spent fuel and high-level waste disposal canisters. In order to investigate corrosion processes representative of the long term evolution of deep geological repositories, two in situ experiments are being conducted in the Mont Terri rock laboratory. The iron corrosion (IC) experiment, aims to measure the evolution of the instantaneous corrosion rate of carbon steel in contact with Opalinus Clay as a function of time, by using electrochemical impedance spectroscopy measurements. The Iron Corrosion in Bentonite (IC-A) experiment intends to determine the evolution of the average corrosion rate of carbon steel in contact with bentonite of different densities, by using gravimetric and surface analysis measurements, post exposure. Both experiments investigate the effect of microbial activity on corrosion. In the IC experiment, carbon steel showed a gradual decrease of the corrosion rate over a period of 7 years, which is consistent with the ongoing formation of protective corrosion products. Corrosion product layers composed of magnetite, mackinawite, hydroxychloride and siderite with some traces of oxidising species such as goethite were identified on the steel surface. Microbial investigations revealed thermophilic bacteria (sulphate and thiosulphate reducing bacteria) at the metal surface in low concentrations. In the IC-A experiment, carbon steel samples in direct contact with bentonite exhibited corrosion rates in the range of 2 µm/year after 20 months of exposure, in agreement with measurements in absence of microbes. Microstructural and chemical characterisation of the samples identified a complex corrosion product consisting mainly of magnetite. Microbial investigations confirmed the limited viability of microbes in highly compacted bentonite. (authors)

  5. Tribological performance of hard carbon coatings on 440C bearing steel

    Energy Technology Data Exchange (ETDEWEB)

    Kustas, F M; Misra, M S; Shepard, D F; Froechtenigt, J F [Martin Marietta Astronautics Group, Denver, CO (United States)

    1991-11-01

    Hard carbon coatings such as amorphous carbon, diamond and diamond-like carbon have received considerable attention for tribological applications owing to their high hardness, high modulus and desirable surface properties. Unfortunately, most of the deposition techniques induce high substrate temperatures that would temper traditional bearing steels and reduce the substrate load-carrying capability. Therefore, to effectively use these desirable coatings, a lower temperature deposition technique is required. Ion beam deposition can provide essentially ambient temperature conditions, accurate control of process parameters and good coating-substrate adhesion. To use these attributes, a test program was initiated to deposit mass-analyzed, high purity C{sup +} and CH{sub 4}{sup +} ions on molybdenum and 440C bearing steel for subsequent characterization by Raman spectroscopy and friction-wear tests. Results for a coating deposited from a carbon monoxide source showed an amorphous carbon-microcrystalline graphtie structure which exhibited very high microhardness and a three fold reduction in coefficient of friction for unlubricated tests compared to untreated 440C steel. In addition, incrementally increasing the applied load (by up to a factor of 5) resulted in progressively lower coefficients of friction, which conforms to solid lubrication theory. End-of-travel wear debris and some limited coating delamination were observed within thinner areas of the coating. Therefore an amorphous carbon-graphite coating applied to 440C steel at ambient temperature exhibits solid lubricating film characteristics with high load-carrying capability. (orig.).

  6. Preparation Femtosecond Laser Prevention for the Cold-Worked Stress Corrosion Crackings on Reactor Grade Low Carbon Stainless Steel

    CERN Document Server

    John Minehara, Eisuke

    2004-01-01

    We report here that the femtosecond lasers like low average power Ti:Sapphire lasers, the JAERI high average power free-electron laser and others could peel off and remove two stress corrosion cracking (SCC) origins of the cold-worked and the cracking susceptible material, and residual tensile stress in hardened and stretched surface of low-carbon stainless steel cubic samples for nuclear reactor internals as a proof of principle experiment except for the third origin of corrosive environment. Because a 143 °C and 43% MgCl2 hot solution SCC test was performed for the samples to simulate the cold-worked SCC phenomena of the internals to show no crack at the laser-peered off strip on the cold-worked side and ten-thousands of cracks at the non-peeled off on the same side, it has been successfully demonstrated that the femtosecond lasers could clearly remove the two SCC origins and could resultantly prevent the cold-worked SCC.

  7. Low cycle fatigue behaviors of low alloy steels in 310 .deg. C deoxygenated water

    International Nuclear Information System (INIS)

    Jang, Hun

    2008-02-01

    After low cycle fatigue tests of SA508 Gr.1a low alloy steel in 310 .deg. C deoxygenated water, the fatigue surface and the sectioned area of specimens were observed to understand the effect of the cyclic strain rate on the environmentally assisted cracking behaviors. From the fatigue crack morphologies of the specimen tested at a strain rate of 0.008 %/s, unclear ductile striations and blunt crack tip were observed. So, metal dissolution could be the main cracking mechanism of the material at the strain rate. On the other hand, on the fatigue surface of the specimen tested at strain rates of 0.04 and 0.4 %/s, the brittle cracks and the flat facets, which are the evidence of the hydrogen induced cracking, were observed. Also, the tendency of linkage between the main crack and micro-cracks was observed on the sectioned area. Therefore, the main cracking mechanism at the strain rates of 0.04 and 0.4 %/s could be the hydrogen induced cracking. Additionally, the evidence of the dissolved MnS inclusions was observed on the fatigue surface from energy dispersive x-ray spectrometer analyses. So, despite of the low sulfur content of the test material, the sulfides seem to contribute to environmentally assisted cracking of SA508 Gr.1a low alloy steel in 310 .deg. C deoxygenated water. Additionally, our experimental fatigue life data of SA508 Gr.1a low alloy steel (heat A) showed a consistent difference with statistical model produced in argon national laboratory. So, additional low cycle fatigue tests of other heat SA508 Gr.1a (heat B) and SA508 Gr.3 low alloy steels were performed to investigate the effect of material variability on fatigue behaviors of low alloy steels in 310 .deg. C deoxygenated water. In results, the fatigue lives of three low alloy steels were increased following order: SA508 Gr.1a low alloy steel - heat A, SA508 Gr.3 low alloy steel, and SA508 Gr.1a low alloy steel - heat B. From microstructure observation, the fatigue surface of SA508 Gr.1a low alloy

  8. Quantitative analysis of inclusions in low carbon free cutting steel using small-angle X-ray and neutron scattering

    International Nuclear Information System (INIS)

    Oba, Yojiro; Koppoju, Suresh; Ohnuma, Masato; Kinjo, Yuki; Tomota, Yo; Morooka, Satoshi; Suzuki, Jun-ichi; Yamaguchi, Daisuke; Koizumi, Satoshi; Sato, Masugu; Shiraga, Tetsuo

    2012-01-01

    The microstructure of inclusions in low carbon free cutting steel without lead addition was investigated using small-angle X-ray scattering (SAXS) coupled with small-angle neutron scattering (SANS). The two-dimensional (2D) SAXS pattern shows clear scattering due to inclusions composed of large elongated particles aligned along the rolling direction, and small isotropic particles. From a comparison of the simulated and experimental 2D SAXS patterns, the shapes of the inclusions are regarded as ellipsoid for the larger inclusions and spherical for the smaller inclusions. The length of the minor axis in the large inclusion is 6.9 μm, while the diameter of the small inclusion is 0.50 μm. The aspect ratio of the large inclusion is estimated to be 3.8 in the lower q region, and is reduced slightly to 3.5 in the higher q region from the azimuthal plots. The results of an alloy contrast variation (ACV) analysis using both the SAXS and SANS data indicate that the chemical composition of the inclusions is almost NaCl-type manganese sulfide, and that the amount of iron sulfide is low. The volume fractions are 1.4% for the large inclusions and 0.2% for the small inclusions. This is consistent with the area fraction estimated using an optical microscope, and indicates that nearly all of the sulfur in the steel sample forms the manganese sulfide inclusions. (author)

  9. Energy generation in convective shells of low mass, low metallicity stars

    International Nuclear Information System (INIS)

    Bazan, G.

    1989-01-01

    We report on the non-negligible energy generation from the 13 C neutron source and neutron capture reactions in low mass, low metallicity AGB stars. About 10 4 L circle-dot are generated within the thermal pulse convective shell by the combination of the 13 C(α, n) 16 O rate and the sum of the Y(Z,A)(n,γ)Y(Z,A + 1) reactions and beta decays. The inclusion of this energy source in an AGB thermal pulse evolution is shown to alter the evolution of the convective shell boundaries, and, hence, how the 13 C is ingested into the convective shell. Also, the duration of the pulse itself is reduced by the additional energy input. The nucleosynthetic consequences are discussed for these evolutionary changes. 17 refs., 5 figs

  10. Evaluation of microstructural difference in low alloy steel (SA508 CI.3) by magnetic measurements

    International Nuclear Information System (INIS)

    Chi, Se Hwan; Park, Duck Gun; Hong, Jun Hwa; Kuk, Il Hium; Song, Sook Hyang; Shur, Dong Soo

    1997-01-01

    Magnetic measurements on SA 508 Cl. 3 low alloy reactor pressure vessel (RPV) steels of three different refining processes were conducted to prepare baseline magnetic properties for future comparison with that of irradiated one and to examine the correlation between microstructures and magnetic parameters. TEM(transmission electron microscopy) on thin films and carbon replications were performed for microstructural investigation, and microhardness, tensile and fracture toughness tests were conducted for mechanical properties measurement. Barkhausen noise analysis was conducted and hysteresis parameters were measured. Microstructure, mechanist and magnetic properties were interpreted together to explore their inter-relationship. Also the applicability of a magnetic nondestructive evaluation method for monitoring fine microstructural changes in low alloy steels of complicated microstructure was examined. The results showed that, of all magnetic parameters, Barkhausen noise amplitudes show consistent change with microstructure (grain size, carbide microstructure, lath width) and hardness of the materials. For monitoring microstructural and mechanical property changes of low alloy steel under service environment of reactor pressure vessel steels, Barkhausen noise amplitude and coercivity appear to be as key magnetic parameters useful for nondestructive evaluation.

  11. Structure–property relationship in a 960 MPa grade ultrahigh strength low carbon niobium–vanadium microalloyed steel: The significance of high frequency induction tempering

    International Nuclear Information System (INIS)

    Xie, Z.J.; Fang, Y.P.; Han, G.; Guo, H.; Misra, R.D.K.; Shang, C.J.

    2014-01-01

    The present study describes the microstructure and precipitation behavior in an ultra-high strength low carbon niobium–vanadium microalloyed steel that was processed by quenching and high frequency induction tempering. Ultrahigh yield strength of ∼1000 MPa with high elongation of ∼15% and high low temperature toughness of 55 J (half thickness) at −40 °C was obtained after quenching from austenitization at 900 °C for 30 min, and tempering at 600 °C for 15 min by induction reheating with a reheating rate of ∼50 °C/s. While the yield strength increase on tempering was similar for both induction reheating and conventional reheating (electrical resistance reheating), there was ∼100% increase in low temperature toughness in induction reheated steel compared to the conventional reheating process. The underlying reason for the increase in toughness was attributed to the transformation of cementite film observed in conventional reheating and tempering to nanoscale cementite in induction reheating and tempering. The precipitation of nanoscale carbides is believed to significantly contribute to ultra-high strength, good ductility, and high toughness in the high frequency induction reheating and tempering process

  12. Bainite transformation of low carbon Mn-Si TRIP-assisted multiphase steels: influence of silicon content on cementite precipitation and austenite retention

    International Nuclear Information System (INIS)

    Jacques, P.; Catlin, T.; Geerlofs, N.; Kop, T.; Zwaag, S. van der; Delannay, F.

    1999-01-01

    Studies dealing with TRIP-assisted multiphase steels have emphasized the crucial role of the bainite transformation of silicon-rich intercritical austenite in the achievement of a good combination of strength and ductility. The present work deals with the bainite transformation in two steels differing in their silicon content. It is shown that both carbon enrichment of residual austenite and cementite precipitation influences the kinetics of the bainite transformation. A minimum silicon content is found to be necessary in order to prevent cementite precipitation from austenite during the formation of bainitic ferrite in such a way as to allow stabilisation of austenite by carbon enrichment. (orig.)

  13. Electronic structure of single- and multiple-shell carbon fullerenes

    International Nuclear Information System (INIS)

    Lin, Y.; Nori, F.

    1994-01-01

    We study the electronic states of giant single-shell and the recently discovered nested multiple-shell carbon fullerenes within the tight-binding approximation. We use two different approaches, one based on iterations and the other on symmetry, to obtain the π-state energy spectra of large fullerene cages: C 240 , C 540 , C 960 , C 1500 , C 2160 , and C 2940 . Our iteration technique reduces the size of the problem by more than one order of magnitude (factors of ∼12 and 20), while the symmetry-based approach reduces it by a factor of 10. We also find formulas for the highest occupied and lowest unoccupied molecular orbital energies of C 60n 2 fullerenes as a function of n, demonstrating a tendency towards a metallic regime for increasing n. For multiple-shell fullerenes, we analytically obtain the eigenvalues of the intershell interaction

  14. OF PLAIN CARBON AND LOW ALLOY STEELS

    African Journals Online (AJOL)

    Two steels En 3 and En 39 were given a TiC-TiN. CVD coating in the carburized and uncarburized conditions. The continuity of the coatings and their adherance to the substrate were examined. The thickness of the deposited coatings were also measured, their adherence to the substrate and their thickness was off ected by ...

  15. The corrosion behaviour of carbon steel in Portland cement

    International Nuclear Information System (INIS)

    Grauer, R.

    1988-01-01

    The production of hydrogen can cause problems in a repository for low- and intermediate-level waste. Since gas production is mainly due to the corrosion of carbon steel, it is important to have as reliable data as possible on the corrosion rate of steel in anaerobic cement. A review of the literature shows that the corrosion current densities lie in the range 0.01 to 0.1 μA/cm 2 (corresponding to corrosion rates between 0.1 and 1.2 μm/a). This implies hydrogen production rates between 0.022 and 0.22 mol/(m 2 .a). Corrosion rates of this order of magnitude are technically irrelevant, with the result that there is very little interest in determining them accurately. Furthermore, their determination entails problems of measurement technique. Given the current situation, it would appear somewhat risky to accept the lower value for hydrogen production as proven. Proposals are made for experiments which would reduce this element of uncertainty. (author) 10 figs., 35 refs

  16. The influence of diet on the δ 13C of shell carbon in the pulmonate snail Helix aspersa

    Science.gov (United States)

    Stott, Lowell D.

    2002-02-01

    The influence of diet and atmospheric CO 2 on the carbon isotope composition of shell aragonite and shell-bound organic carbon in the pulmonate snail Helix aspersa raised in the laboratory was investigated. Three separate groups of snails were raised on romaine lettuce (C3 plant, δ 13C=-25.8‰), corn (C4 plant, δ 13C=-10.5‰), and sour orange ( 12C-enriched C3 plant, δ 13C=-39.1‰). The isotopic composition of body tissues closely tracked the isotopic composition of the snail diet as demonstrated previously. However, the isotopic composition of the acid insoluble organic matrix extracted from the aragonite shells does not track diet in all groups. In snails that were fed corn the isotopic composition of the organic matrix was more negative than the body by as much as 5‰ whereas the matrix was approximately 1‰ heavier than the body tissues in snails fed a diet of C3 plant material. These results indicate that isotopic composition of the organic matrix carbon cannot be used as an isotopic substrate for paleodietary reconstructions without first determining the source of the carbon and any associated fractionations. The isotopic composition of the shell aragonite is offset from the body tissues by 12.3‰ in each of the culture groups. This offset was not influenced by the consumption of carbonate and is not attributable to the diffusion of atmospheric CO 2 into the hemolymph. The carbon isotopic composition of shell aragonite is best explained in terms of equilibrium fractionations associated with exchange between metabolic CO 2 and HCO 3 in the hemolymph and the fractionation associated with carbonate precipitation. These results differ from previous studies, based primarily on samples collected in the field, that have suggested atmospheric carbon dioxide contributes significantly to the shell δ 13C. The culture results indicate that the δ 13C of aragonite is a good recorder of the isotopic composition of the snail body tissue, and therefore a better

  17. Heat exchange performance of stainless steel and carbon foams modified with carbon nano fibers

    NARCIS (Netherlands)

    Tuzovskaya, I.; Pacheco Benito, Sergio; Chinthaginjala, J.K.; Reed, C.P.; Lefferts, Leonardus; van der Meer, Theodorus H.

    2012-01-01

    Carbon nanofibers (CNF), with fishbone and parallel wall structures, were grown by catalytic chemical vapor deposition on the surface of carbon foam and stainless steel foam, in order to improve their heat exchange performance. Enhancement in heat transfer efficiency between 30% and 75% was achieved

  18. Carbon-14 speciation during anoxic corrosion of activated steel in a repository environment

    Energy Technology Data Exchange (ETDEWEB)

    Wieland, E.; Cvetkovic, B.Z.; Kunz, D. [Paul Scherrer Institute, Villigen (Switzerland). Lab. for Waste Management; Salazar, G.; Szidat, S. [Bern Univ. (Switzerland). Dept. of Chemistry and Biochemistry and Oeschger Centre for Climate Change Research

    2018-01-15

    Radioactive waste contains significant amounts of {sup 14}C which has been identified a key radionuclide in safety assessments. In Switzerland, the {sup 14}C inventory of a cement-based repository for low- and intermediate-level radioactive waste (L/ILW) is mainly associated with activated steel (∝85 %). {sup 14}C is produced by {sup 14}N activation in steel parts exposed to thermal neutron flux in light water reactors. Release of {sup 14}C occurs in the near field of a deep geological repository due to anoxic corrosion of activated steel. Although the {sup 14}C inventory of the L/ILW repository and the sources of {sup 14}C are well known, the formation of {sup 14}C species during steel corrosion is only poorly understood. The aim of the present study was to identify and quantify the {sup 14}C-bearing carbon species formed during the anoxic corrosion of iron and steel and further to determine the {sup 14}C speciation in a corrosion experiment with activated steel. All experiments were conducted in conditions similar to those anticipated in the near field of a cement-based repository.

  19. Physico-chemical characterization studies of activated carbon derived from Sterculia Quadrifida seed shell waste

    Directory of Open Access Journals (Sweden)

    P. Shanthi

    2014-09-01

    Full Text Available A carbonaceous adsorbent prepared from the Sterculia Quadrifida shell by various activation process, viz., Acid process, Chloride process, Carbonate process and Sulphate process are successfully reported. It shows excellent improvement in the surface characteristics. Their physico-chemical characterization studies such as bulk density, moisture content, ash content, fixed carbon content, matter, soluble in water, matter soluble in acid, pH, decolourizing power, porosity and specific gravity have been carried out to assess the suitability of these carbons as potential adsorbent for waste water treatment. The present study undertaken to evaluate the efficiency of a carbon adsorbent prepared from Sterculia Quadrifida seed shell waste for removal of dyes in aqueous solution.

  20. Research and service experience with environmentally assisted cracking of low-alloy steel

    Energy Technology Data Exchange (ETDEWEB)

    Hickling, J. [Electric Power Reasearch Inst., Palo Alto, CA (United States); Seifert, H.P.; Ritter, S. [Paul Scherrer Inst. (Switzerland)

    2005-01-01

    Environmentally assisted cracking (EAC) of carbon and low-alloy steels has been identified as a possible degradation mechanism for pressure vessels and piping in nuclear power plants. Selected aspects of research and service experience with cracking of these materials in high-temperature water are reviewed, with special emphasis on the primary pressure boundary in boiling water reactors. The main factors controlling EAC susceptibility under reactor conditions are discussed with regard to both crack initiation and crack growth. The adequacy and conservatism of the relevant engineering criteria for component design and disposition of detected or postulated flaws are evaluated in the context of recent research results, e.g., on the effects of so-called ''ripple loading'' or of water chemistry transients. Finally, the relevant operating experience over the last 30 years is briefly summarized and compared with the background knowledge which has been accumulated in more recent laboratory experiments. Some of the insights gained in this work may also be of value in improving understanding and prediction of the EAC behavior of carbon and low-alloy steels in certain fossil plant components, if appropriate allowances are made for differences in temperature and water chemistry. (orig.)

  1. Surface protection of austenitic steels by carbon nanotube coatings

    Science.gov (United States)

    MacLucas, T.; Schütz, S.; Suarez, S.; Mücklich, F.

    2018-03-01

    In the present study, surface protection properties of multiwall carbon nanotubes (CNTs) deposited on polished austenitic stainless steel are evaluated. Electrophoretic deposition is used as a coating technique. Contact angle measurements reveal hydrophilic as well as hydrophobic wetting characteristics of the carbon nanotube coating depending on the additive used for the deposition. Tribological properties of carbon nanotube coatings on steel substrate are determined with a ball-on-disc tribometer. Effective lubrication can be achieved by adding magnesium nitrate as an additive due to the formation of a holding layer detaining CNTs in the contact area. Furthermore, wear track analysis reveals minimal wear on the coated substrate as well as carbon residues providing lubrication. Energy dispersive x-ray spectroscopy is used to qualitatively analyse the elemental composition of the coating and the underlying substrate. The results explain the observed wetting characteristics of each coating. Finally, merely minimal oxidation is detected on the CNT-coated substrate as opposed to the uncoated sample.

  2. The effect of variations in carbon activity on the carburization of austenitic steels in sodium

    International Nuclear Information System (INIS)

    Gwyther, J.R.; Hobdell, M.R.; Hooper, A.J.

    1978-07-01

    Experience has shown that the liquid sodium coolant of fast breeder reactors is an effective carbon-transport medium; the resulting carburization of thin austenitic stainless steel components (eg IHX and fuel cladding) could adversely affect their mechanical integrity. The degree and nature of steel carburization depend, inter alia, on the carbon activity of the sodium environment. Exploratory tests are described in which specimens of austenitic stainless steel were carburized in sodium, the carbon activity of which was continuously monitored by a BNL electrochemical carbon meter. The sodium carbon activity was initially high, but decreased with time, simulating conditions equivalent to plant start-up or coolant clean-up following accidental oil ingress. The extent and nature of steel carburization was identified by metallography, electron microscopy, X-ray crystallography and chemical analysis. (author)

  3. Viscosity and plasticity rise and reduction of anisotropy of low-alloy steel properties

    International Nuclear Information System (INIS)

    Matrosov, Yu.I.; Polyakov, I.E.

    1976-01-01

    Based on the published data, consideration is given to the possibilities of upgrading the toughness and plastic properties of low-alloy structural steels (16GS, 09G20S, 18G2, etc.) through the reduction in carbon and detrimental impurity (including sulphur) contents and also by treating the steels with the elements which are active with respect to sulphur (rare-earth metals, titanium, zirconium) and provide for the modifying action on sulphide inclusions. Drawing the impact strength properties on lateral samples nearer to those on longitudinal samples may be very favourable to the higher reliability of the structural components [ru

  4. The compatibility of stainless steels with particles and powders of uranium carbide and low-sulphur UCS fuels

    International Nuclear Information System (INIS)

    Venter, S.

    1978-05-01

    Slightly hyperstoichiometric (U,Pu)C is a potential nuclear fuel for fast breeder reactors. The excess carbon above the stoichiometric amount results in a higher carbon activity in the fuel, and carbon is transferred to the stainless steel cladding, resulting in embrittlement of the cladding. It is with this problem of carbon transfer from the fuel to the cladding that this thesis is concerned. For practical reasons, UC and not (U,Pu)C was used as the fuel. The theory of decarburisation of carbide fuel and the carburisation of stainless steel, the facilities constructed for the project at the Atomic Energy Board, and the experimental techniques used, including preparation of the fuels, are discussed. The effect of a number of variables of uranium carbide fuel on its compatibility behaviour with stainless steels was investigated, as well as the effect om microstructure and type of stainless steel (304, 304 L and 316) on the rate of carburisation. These studies can be briefly summarised under the following headings: powder-particle size; surface oxidation of uranium carbide; preparation temperature of uranium carbide; low sulfur UCS fuels; uranium sulfide and the microstructure and type of steel. The author concludes that: the effect of surface oxidation and particle size must be taken into account when evaluating out-of-pile tests; the possible effects of surface oxidation must be taken into account when considering vibro-compacted carbide fuels; there is no advantage in replacing a fraction of the carbon atoms by sulphur atoms in slightly hyperstoichiometric carbide fuels, and the type and thermo-mechanical treatment of the stainless steel used as cladding material in a fuel pin is not important as far as the rate of carburisation by the fuel is concerned

  5. Corrosion by concentrated sulfuric acid in carbon steel pipes and tanks: state of the art

    Energy Technology Data Exchange (ETDEWEB)

    Panossian, Zehbour; Almeida, Neusvaldo Lira de; Sousa, Raquel Maria Ferreira de [Instituto de Pesquisas Tecnologicas (IPT), Sao Paulo, SP (Brazil); Pimenta, Gutemberg de Souza [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas e Desenvolvimento (CENPES); Marques, Leandro Bordalo Schmidt [PETROBRAS Engenharia, Rio de Janeiro, RJ (Brazil)

    2009-07-01

    PETROBRAS, allied to the policy of reduction of emission of pollutants, has been adjusting the processes of the new refineries to obtain products with lower sulfur content. Thus, the sulfur dioxide, extracted from the process gases of a new refinery to be built in the Northeast, will be used to produce sulfuric acid with concentration between (94-96) %. This acid will be stored in carbon steel tanks and transported through a buried 8-km carbon steel pipe from the refinery to a pier, where it will be loaded onto ships and sent to the consumer markets. Therefore, the corrosion resistance of carbon steel by concentrated acid will become a great concern for the mentioned storage and transportation. When the carbon steel comes into contact with concentrated sulfuric acid, there is an immediate acid attack with the formation of hydrogen gas and ferrous ions which, in turn, forms a protective layer of FeSO{sub 4} on the metallic surface. The durability of the tanks and pipes made of carbon steel will depend on the preservation of this protective layer. This work presents a review of the carbon steel corrosion in concentrated sulfuric acid and discusses the preventive methods against this corrosion, including anodic protection. (author)

  6. 78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

    Science.gov (United States)

    2013-03-19

    ...] Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation of... ``ITC'') that revocation of the antidumping duty (``AD'') orders on corrosion-resistant carbon steel... (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel Flat Products From...

  7. Low carbon fuel and chemical production from waste gases

    Energy Technology Data Exchange (ETDEWEB)

    Simpson, S.; Liew, F.M.; Daniell, J.; Koepke, M. [LanzaTech, Ltd., Auckland (New Zealand)

    2012-07-01

    LanzaTech has developed a gas fermentation platform for the production of alter native transport fuels and commodity chemicals from carbon monoxide, hydrogen and carbon dioxide containing gases. LanzaTech technology uses these gases in place of sugars as the carbon and energy source for fermentation thereby allowing a broad spectrum of resources to be considered as an input for product synthesis. At the core of the Lanzatech process is a proprietary microbe capable of using gases as the only carbon and energy input for product synthesis. To harness this capability for the manufacture of a diverse range of commercially valuable products, the company has developed a robust synthetic biology platform to enable a variety of novel molecules to be synthesised via gas fermentation. LanzaTech initially focused on the fermentation of industrial waste gases for fuel ethanol production. The company has been operating pilot plant that uses direct feeds of steel making off gas for ethanol production for over 24 months. This platform technology has been further successfully demonstrated using a broad range of gas inputs including gasified biomass and reformed natural gas. LanzaTech has developed the fermentation, engineering and control systems necessary to efficiently convert gases to valuable products. A precommercial demonstration scale unit processing steel mill waste gases was commissioned in China during the 2{sup nd} quarter of 2012. Subsequent scale-up of this facility is projected for the 2013 and will represent the first world scale non-food based low carbon ethanol project. More recently LanzaTech has developed proprietary microbial catalysts capable of converting carbon dioxide in the presence of hydrogen directly to value added chemicals, where-in CO{sub 2} is the sole source of carbon for product synthesis. Integrating the LanzaTech technology into a number of industrial facilities, such as steel mills, oil refineries and other industries that emit Carbon bearing

  8. 76 FR 66893 - Certain Circular Welded Carbon Steel Pipes and Tubes From India, Thailand, and Turkey; Final...

    Science.gov (United States)

    2011-10-28

    ...] Certain Circular Welded Carbon Steel Pipes and Tubes From India, Thailand, and Turkey; Final Results of... circular welded carbon steel pipes and tubes from India, Thailand, and Turkey, pursuant to section 751(c..., Thailand, and Turkey. See Antidumping Duty Order; Certain Welded Carbon Steel Standard Pipes and Tubes from...

  9. Fatty acid methyl esters, carbon nanotubes and carbon nanowalls coatings such as lubricity improvers of low sulfur diesel fuels

    Energy Technology Data Exchange (ETDEWEB)

    Cursaru, Diana Luciana; Tanasescu, Constantin [Petroleum-Gas Univ. of Ploiesti (Romania); Vizireanu, Sorin [National Institute for Laser, Plasma and Radiation Physics (Romania)

    2013-06-01

    In this study the lubricity of diesel fuel was restored by different methods, firstly by classic addition of fatty acid methyl esters or by dispersing carbon nanotubes into diesel fuels and secondly, by protecting the metallic surfaces which are in the direct contact to the low sulfur diesel fuel, by application of solid carbon nanowalls coatings synthesized by radiofrequency plasma beam deposition. The fatty acid methyl esters were prepared by transesterification of the sun flower oil in the presence of methanol. The carbon nanotubes were synthesized by CO disproportionation method and were characterized by RAMAN spectroscopy and high resolution transmission electron microscopy (TEM). The CNWs layers, before the friction tests, were examined by scanning electron microscopy (SEM), atomic force microscopy (AFM) and Raman spectroscopy, while the wear on the steel balls was investigated by optical microscopy of the HRRT apparatus and the wear track on the steel disk was investigated by SEM, AFM and profilometry. The lubricity was measured using the High Frequency Reciprocating Rig (HFRR) method. It has been found that CNWs layers exhibit a lubricating potential for the rubbed surfaces in the presence of low sulfur diesel fuels. Tribological analyses of various carbon materials revealed that the friction coefficient of carbon nanowalls is close to the values obtained for graphite. (orig.)

  10. Nitrogen–doped graphitized carbon shell encapsulated NiFe nanoparticles: A highly durable oxygen evolution catalyst

    Energy Technology Data Exchange (ETDEWEB)

    Du, Lei; Luo, Langli; Feng, Zhenxing; Engelhard, Mark; Xie, Xiaohong; Han, Binghong; Sun, Junming; Zhang, Jianghao; Yin, Geping; Wang, Chongmin; Wang, Yong; Shao, Yuyan

    2017-09-01

    Oxygen evolution reaction (OER) plays a crucial role in various energy conversion devices such as water electrolyzers and metal–air batteries. Precious metal catalysts such as Ir, Ru and their oxides are usually used for enhancing reaction kinetics but are limited by their scarce resource. The challenges associated with alternative non–precious metal catalysts such as transition metal oxides and (oxy)hydroxides etc. are their low electronic conductivity and durability. Herein, we report a highly active (360 mV overpotential at 10 mA cm–2GEO) and durable (no degradation after 20000 cycles) OER catalyst derived from bimetallic metal–organic frameworks (MOFs) precursors. This catalyst consists of NiFe nanoparticles encapsulated by nitrogen–doped graphitized carbon shells. The electron-donation/deviation from Fe and tuned electronic structure of metal cores by Ni are revealed to be primary contributors to the enhanced OER activity, whereas N concentration contributes negligibly. We further demonstrated that the structure and morphology of encapsulating carbon shells, which are the key factors influencing the durability, are facilely controlled by the chemical state of precursors.

  11. Secondary electron yields of carbon-coated and polished stainless steel

    International Nuclear Information System (INIS)

    Ruzic, D.; Moore, R.; Manos, D.; Cohen, S.

    1982-01-01

    To increase the power throughput to a plasma of an existing lower hybrid waveguide, secondary electron production on the walls and subsequent electron multiplication must be reduced. Since carbon has a low secondary electron coefficient (delta), measurements were performed for several UHV compatible carbon coatings (Aquadag/sup X/, vacuum pyrolyzed Glyptal/sup X/, and lamp black deposited by electrophoresis) as a function of primary beam voltage (35 eV to 10 keV), surface roughness (60 through 600 grit mechanical polishing and electropolishing), coating thickness, and angle of incidence (theta). Also measured were uncoated stainless steel, Mo, Cu, Ti, TiC, and ATJ graphite. The yields were obtained by varying the sample bias and measuring the collected current while the samples were in the electron beam of a scanning Auger microprobe. This technique allows delta measurements of Auger characterized surfaces with < or =0.3 mm spatial resolution. Results show delta to have a typical energy dependence, with a peak occurring at 200 to 300 eV for normal incidence, and at higher energy for larger theta. In general, delta increases with theta more for smooth surfaces than for rough ones. Ninety percent of the secondary electrons have energies less than 25 eV. Some carbonized coating and surface treatment combinations give delta/sub max/ = 0.88 +- 0.01 for normal electron beam incidence: a reduction of almost 40% compared to untreated stainless steel

  12. Low temperature gaseous surface hardening of stainless steel

    DEFF Research Database (Denmark)

    Christiansen, Thomas; Somers, Marcel A. J.

    2010-01-01

    The present contribution gives an overview of some of the technological aspects of low temperature thermochemical treatment of stainless steel. Examples of low temperature gaseous nitriding, carburising and nitrocarburising of stainless steel are presented and discussed. In particular......, the morphology, microstructure and characteristics of so-called expanite “layers” on stainless steel are addressed....

  13. The measurement of phosphorus in low alloy steels by electrochemical methods

    International Nuclear Information System (INIS)

    Rahier, A.; Campsteyn, A.; Verheyen, E.; Verpoucke, G.

    2008-01-01

    The oscillo-polarographic method reported by Chen for the determination of phosphorus in silicates, iron ores, carbonates and tea leaves has been thoroughly studied and enhanced in view of the determination of P in various steels. Together with a carefully selected sample dissolution method, the chromatographic separation reported by Hanada et al. for eliminating the matrix has also been examined. The results of these investigations allowed finding out a path towards the successful electrochemical measurement of P in low alloy ferritic steels without eliminating the matrix. The limit of detection is 5.2 micro gram -1 in the metal. The precision ranges between 5 and 15 % relative to the mean measured values. The finely tuned method has been successfully validated using five NIST standard steels. The chromatographic method remains an option for addressing other metals in the future, should they contain unacceptable levels of possibly interfering elements.. Detailed experimental procedures are given.

  14. The measurement of phosphorus in low alloy steels by electrochemical methods

    Energy Technology Data Exchange (ETDEWEB)

    Rahier, A.; Campsteyn, A.; Verheyen, E.; Verpoucke, G.

    2008-08-15

    The oscillo-polarographic method reported by Chen for the determination of phosphorus in silicates, iron ores, carbonates and tea leaves has been thoroughly studied and enhanced in view of the determination of P in various steels. Together with a carefully selected sample dissolution method, the chromatographic separation reported by Hanada et al. for eliminating the matrix has also been examined. The results of these investigations allowed finding out a path towards the successful electrochemical measurement of P in low alloy ferritic steels without eliminating the matrix. The limit of detection is 5.2 micro gram{sup -1} in the metal. The precision ranges between 5 and 15 % relative to the mean measured values. The finely tuned method has been successfully validated using five NIST standard steels. The chromatographic method remains an option for addressing other metals in the future, should they contain unacceptable levels of possibly interfering elements.. Detailed experimental procedures are given.

  15. Influence of Nitrided Layer on The Properties of Carbon Coatings Produced on X105CrMo17 Steel Under DC Glow-Discharge Conditions

    Directory of Open Access Journals (Sweden)

    Tomasz BOROWSKI

    2016-09-01

    Full Text Available In most cases, machine components, which come in contact with each other, are made of steel. Common steel types include 100Cr6 and X105CrMo17 are widely used in rolling bearings, which are subjected to high static loads. However, more and more sophisticated structural applications require increasingly better performance from steel. The most popular methods for improving the properties of steel is carburisation or nitriding. Unfortunately, when very high surface properties of steel are required, this treatment may be insufficient. Improvement of tribological properties can be achieved by increasing the hardness of the surface, reducing roughness or reducing the coefficient of friction. The formation of composite layers on steel, consisting of a hard nitride diffusion layer and an external carbon coating with a low coefficient of friction, seems to be a prospect with significant potential. The article describes composite layers produced on X105CrMo17 steel and defines their morphology, surface roughness and their functional properties such as: resistance to friction-induced wear, coefficient of friction and corrosion resistance. The layers have been formed at a temperature of 370°C in successive processes of: nitriding in low-temperature plasma followed by deposition of a carbon coating under DC glow-discharge conditions. An evaluation was also made of the impact of the nitrided layers on the properties and morphology of the carbon coatings formed by comparing them to coatings formed on non-nitrided X105CrMo17 steel substrates. A study of the surface topography, adhesion, resistance to friction-induced wear and corrosion shows the significant importance of the substrate type the carbon coatings are formed on.DOI: http://dx.doi.org/10.5755/j01.ms.22.3.7532

  16. Production of palm kernel shell-based activated carbon by direct physical activation for carbon dioxide adsorption.

    Science.gov (United States)

    Rashidi, Nor Adilla; Yusup, Suzana

    2018-05-09

    The feasibility of biomass-based activated carbons has received a huge attention due to their excellent characteristics such as inexpensiveness, good adsorption behaviour and potential to reduce a strong dependency towards non-renewable precursors. Therefore, in this research work, eco-friendly activated carbon from palm kernel shell that has been produced from one-stage physical activation by using the Box-Behnken design of Response Surface Methodology is highlighted. The effect of three input parameters-temperature, dwell time and gas flow rate-towards product yield and carbon dioxide (CO 2 ) uptake at room temperature and atmospheric pressure are studied. Model accuracy has been evaluated through the ANOVA analysis and lack-of-fit test. Accordingly, the optimum condition in synthesising the activated carbon with adequate CO 2 adsorption capacity of 2.13 mmol/g and product yield of 25.15 wt% is found at a temperature of 850 °C, holding time of 60 min and CO 2 flow rate of 450 cm 3 /min. The synthesised activated carbon has been characterised by diverse analytical instruments including thermogravimetric analyser, scanning electron microscope, as well as N 2 adsorption-desorption isotherm. The characterisation analysis indicates that the synthesised activated carbon has higher textural characteristics and porosity, together with better thermal stability and carbon content as compared to pristine palm kernel shell. Activated carbon production via one-step activation approach is economical since its carbon yield is within the industrial target, whereas CO 2 uptake is comparable to the synthesised activated carbon from conventional dual-stage activation, commercial activated carbon and other published data from literature.

  17. Crack stability analysis of low alloy steel primary coolant pipe

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, T.; Kameyama, M. [Kansai Electric Power Company, Osaka (Japan); Urabe, Y. [Mitsubishi Heavy Industries, Ltd., Takasago (Japan)] [and others

    1997-04-01

    At present, cast duplex stainless steel has been used for the primary coolant piping of PWRs in Japan and joints of dissimilar material have been applied for welding to reactor vessels and steam generators. For the primary coolant piping of the next APWR plants, application of low alloy steel that results in designing main loops with the same material is being studied. It means that there is no need to weld low alloy steel with stainless steel and that makes it possible to reduce the welding length. Attenuation of Ultra Sonic Wave Intensity is lower for low alloy steel than for stainless steel and they have advantageous inspection characteristics. In addition to that, the thermal expansion rate is smaller for low alloy steel than for stainless steel. In consideration of the above features of low alloy steel, the overall reliability of primary coolant piping is expected to be improved. Therefore, for the evaluation of crack stability of low alloy steel piping to be applied for primary loops, elastic-plastic future mechanics analysis was performed by means of a three-dimensioned FEM. The evaluation results for the low alloy steel pipings show that cracks will not grow into unstable fractures under maximum design load conditions, even when such a circumferential crack is assumed to be 6 times the size of the wall thickness.

  18. Removal of Heavy Metal Ions with Acid Activated Carbons Derived from Oil Palm and Coconut Shells

    Science.gov (United States)

    Rahman, Mokhlesur M.; Adil, Mohd; Yusof, Alias M.; Kamaruzzaman, Yunus B.; Ansary, Rezaul H.

    2014-01-01

    In this work, batch adsorption experiments were carried out to investigate the suitability of prepared acid activated carbons in removing heavy metal ions such as nickel(II), lead(II) and chromium(VI). Acid activated carbons were obtained from oil palm and coconut shells using phosphoric acid under similar activation process while the differences lie either in impregnation condition or in both pretreatment and impregnation conditions. Prepared activated carbons were modified by dispersing hydrated iron oxide. The adsorption equilibrium data for nickel(II) and lead(II) were obtained from adsorption by the prepared and commercial activated carbons. Langmuir and Freundlich models fit the data well. Prepared activated carbons showed higher adsorption capacity for nickel(II) and lead(II). The removal of chromium(VI) was studied by the prepared acid activated, modified and commercial activated carbons at different pH. The isotherms studies reveal that the prepared activated carbon performs better in low concentration region while the commercial ones in the high concentration region. Thus, a complete adsorption is expected in low concentration by the prepared activated carbon. The kinetics data for Ni(II), Pb(II) and Cr(VI) by the best selected activated carbon fitted very well to the pseudo-second-order kinetic model. PMID:28788640

  19. Removal of Heavy Metal Ions with Acid Activated Carbons Derived from Oil Palm and Coconut Shells

    Directory of Open Access Journals (Sweden)

    Mokhlesur M. Rahman

    2014-05-01

    Full Text Available In this work, batch adsorption experiments were carried out to investigate the suitability of prepared acid activated carbons in removing heavy metal ions such as nickel(II, lead(II and chromium(VI. Acid activated carbons were obtained from oil palm and coconut shells using phosphoric acid under similar activation process while the differences lie either in impregnation condition or in both pretreatment and impregnation conditions. Prepared activated carbons were modified by dispersing hydrated iron oxide. The adsorption equilibrium data for nickel(II and lead(II were obtained from adsorption by the prepared and commercial activated carbons. Langmuir and Freundlich models fit the data well. Prepared activated carbons showed higher adsorption capacity for nickel(II and lead(II. The removal of chromium(VI was studied by the prepared acid activated, modified and commercial activated carbons at different pH. The isotherms studies reveal that the prepared activated carbon performs better in low concentration region while the commercial ones in the high concentration region. Thus, a complete adsorption is expected in low concentration by the prepared activated carbon. The kinetics data for Ni(II, Pb(II and Cr(VI by the best selected activated carbon fitted very well to the pseudo-second-order kinetic model.

  20. Variation of transition temperatures from upper to lower bainites in plain carbon steels

    International Nuclear Information System (INIS)

    Oka, M.; Okamoto, H.

    1995-01-01

    Experimental results and explanations for the transition temperature from upper to lower bainites in carbon steels containing from 0.20 to 1.80 wt%C were presented metallographically and kinematically. The experimental results are summarized as follows: (1) Lower bainite is not formed in steels with less than 0.35 wt%C and no transition from upper to lower bainite occurs. (2) The transition temperature of steels containing from 0.54 to 1.10 %C indicates a constant temperature of 350 C and does not depend on the carbon content. It is important to note that a transition temperature of 350 C corresponds to the Ms temperature of a 0.55%C steel being the boundary of the martensite morphology between a lath and a plate. (3) Transition temperatures of steels with more than 1.10%C decrease along the a line below about 65 C from T 0 -composition line. The bainitic transformation is essentially a kind of the martensitic one and its nucleation site is considered to be a carbon depleted zone in austenite by the thermal fluctuation of carbon atom at an isothermal holding temperature. The supercooling of about 65 C below the T 0 -composition line at the carbon range more than 1.10 wt%C is attributed to the non-chemical free energy for the displacive growth of lower bainite. (orig.)

  1. Characterization of transfer layers on steel surfaces sliding against diamondlike carbon in dry nitrogen

    Energy Technology Data Exchange (ETDEWEB)

    Erdemir, A.; Bindal, C.; Pagan, J. [Argonne National Lab., IL (United States); Wilbur, P. [Colorado State Univ., Fort Collins, CO (United States). Dept. of Mechanical Engineering

    1995-03-01

    Transfer layers on sliding steel surfaces play important roles in tribological performance of diamondlike carbon films. This study investigated the nature of transfer layers formed on M50 balls during sliding against diamondlike carbon (DLC) films (1.5 {mu}m thick) prepared by ion-beam deposition. Long-duration sliding tests were performed with steel balls sliding against the DLC coatings in dry nitrogen at room temperature and zero humidity. Test results indicated that the friction coefficients of test pairs were initially 0.12 but decreased steadily with sliding distance to 0.02-0.03 and remained constant throughout the tests, which lasted for more than 250,000 sliding cycles (30 km). This low-friction regime appeared to coincide with the formation of a carbon-rich transfer layer on the sliding surfaces of M50 balls. Micro-laser-Raman spectroscopy and electron microscopy were used to elucidate the structure and chemistry of these transfer layers and to reveal their possible role in the wear and friction behavior of DLC-coated surfaces.

  2. Taphonomic trade-offs in tropical marine death assemblages: Differential time averaging, shell loss, and probable bias in siliciclastic vs. carbonate facies

    Science.gov (United States)

    Kidwell, Susan M.; Best, Mairi M. R.; Kaufman, Darrell S.

    2005-09-01

    Radiocarbon-calibrated amino-acid racemization ages of individually dated bivalve mollusk shells from Caribbean reef, nonreefal carbonate, and siliciclastic sediments in Panama indicate that siliciclastic sands and muds contain significantly older shells (median 375 yr, range up to ˜5400 yr) than nearby carbonate seafloors (median 72 yr, range up to ˜2900 yr; maximum shell ages differ significantly at p < 0.02 using extreme-value statistics). The implied difference in shell loss rates is contrary to physicochemical expectations but is consistent with observed differences in shell condition (greater bioerosion and dissolution in carbonates). Higher rates of shell loss in carbonate sediments should lead to greater compositional bias in surviving skeletal material, resulting in taphonomic trade-offs: less time averaging but probably higher taxonomic bias in pure carbonate sediments, and lower bias but greater time averaging in siliciclastic sediments from humid-weathered accretionary arc terrains, which are a widespread setting of tropical sedimentation.

  3. Corrosion of low carbon steel by microorganisms from the 'pigging' operation debris in water injection pipelines.

    Science.gov (United States)

    Cote, Claudia; Rosas, Omar; Sztyler, Magdalena; Doma, Jemimah; Beech, Iwona; Basseguy, Régine

    2014-06-01

    Present in all environments, microorganisms develop biofilms adjacent to the metallic structures creating corrosion conditions which may cause production failures that are of great economic impact to the industry. The most common practice in the oil and gas industry to annihilate these biofilms is the mechanical cleaning known as "pigging". In the present work, microorganisms from the "pigging" operation debris are tested biologically and electrochemically to analyse their effect on the corrosion of carbon steel. Results in the presence of bacteria display the formation of black corrosion products allegedly FeS and a sudden increase (more than 400mV) of the corrosion potential of electrode immersed in artificial seawater or in field water (produced water mixed with aquifer seawater). Impedance tests provided information about the mechanisms of the interface carbon steel/bacteria depending on the medium used: mass transfer limitation in artificial seawater was observed whereas that in field water was only charge transfer phenomenon. Denaturing Gradient Gel Electrophoresis (DGGE) results proved that bacterial diversity decreased when cultivating the debris in the media used and suggested that the bacteria involved in the whole set of results are mainly sulphate reducing bacteria (SRB) and some other bacteria that make part of the taxonomic order Clostridiales. Copyright © 2013 Elsevier B.V. All rights reserved.

  4. High carbon microalloyed martensitic steel with ultrahigh strength-ductility

    Energy Technology Data Exchange (ETDEWEB)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Wang, Ying [School of Mechanical Engineering, Shanghai Dianji University, Shanghai 200245 (China); Chen, Nailu, E-mail: nlchen@sjtu.edu.cn [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Zuo, Xunwei; Rong, Yonghua [School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China)

    2016-04-29

    Based on the idea of rising the mechanical stability of retained austenite by the addition of Si in Fe-Mn based steels, an Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb was designed, then its hot rolled plate was successively tread by normalization process as pretreatment of novel quenching-partitioning-tempering (Q-P-T) process. Product of tensile and elongation (PSE) of 53.94 GPa% were obtained for this high carbon Q-P-T martensitic steel, and the PSE (40.18 GPa%) obtained by the conversion of tensile sample size using Oliver formula still is more excellent PSE than those of other microalloyed advanced high strength steels reported. The microstructural characterization reveals origin of ultrahigh PSE resulting from both the increase of considerable and dispersed carbon enriched retained austenite with relative high mechanical stability in volume fraction and the decrease of brittle twin-type martensite with the sensitivity of notch.

  5. Effects of hydrogen on carbon steels at the Multi-Function Waste Tank Facility

    International Nuclear Information System (INIS)

    Carlos, W.C.

    1995-01-01

    Concern has been expressed that hydrogen produced by corrosion, radiolysis, and decomposition of the waste could cause embrittlement of the carbon steel waste tanks at Hanford. The concern centers on the supposition that the hydrogen evolved in many of the existing tanks might penetrate the steel wall of the tank and cause embrittlement that might lead to catastrophic failure. This document reviews literature on the effects of hydrogen on the carbon steel proposed for use in the Multi-Function Waste Tank Facility for the time periods before and during construction as well as for the operational life of the tanks. The document draws several conclusions about these effects. Molecular hydrogen is not a concern because it is not capable of entering the steel tank wall. Nascent hydrogen produced by corrosion reactions will not embrittle the steel because the mild steel used in tank construction is not hard enough to be susceptible to hydrogen stress cracking and the corrosion product hydrogen is not produced at a rate sufficient to cause either loss in tensile ductility or blistering. If the steel intended for use in the tanks is produced to current technology, fabricated in accordance with good construction practice, postweld heat treated, and operated within the operating limits defined, hydrogen will not adversely affect the carbon steel tanks during their 50-year design life. 26 refs

  6. Adsorption study of CO and H2O on carbon materials, Ni and stainless steel

    International Nuclear Information System (INIS)

    Kato, S.

    1991-01-01

    Adsorption of CO and water vapor on single crystalline graphite, diamond and an amorphous carbon film at room temperature was investigated by low energy ion scattering (ISS) and compared with stainless steel and nickel surfaces. Even for a CO exposure up to 10 4 L, the C intensity stayed constant and no O peak appeared in the ISS spectra from graphite while Ni and O intensities from Ni surface changed strikingly. Intensities of FE and O signals from stainless steel seriously decrease and increase with increasing exposure of H 2 O, respectively, but did not reach saturation even at an exposure of 10 3 L. On the other hand, C and O intensities from carbon surfaces changed moderately to reach saturation at an exposure of some 100 L. These results indicate that CO and H 2 O do not adsorb significantly on carbon surfaces in contrast to nickel and stainless steel surfaces. As a by-product survival probabilities of scattered He + ions from graphite for the primary energy of 0.6-2 keV were measured to be in a range of 10 -4 to 10 -2 and the survival parameter was deduced to be 5.0 x 10 7 cm s -1 . (author)

  7. Utilization of porous carbons derived from coconut shell and wood in natural rubber

    Science.gov (United States)

    The porous carbons derived from cellulose are renewable and environmentally friendly. Coconut shell and wood derived porous carbons were characterized with elemental analysis, ash content, x-ray diffraction, infrared absorbance, particle size, surface area, and pore volume. The results were compared...

  8. A study on the impediment of thickness diminution of Carbon steel tube by using a applied magnetic field

    International Nuclear Information System (INIS)

    Kim, Jong Oh; Kim, Jong Hui; Cho, Wan Sik; Hong, Sung Min; Park, Yun Won

    2001-03-01

    Magnetic properties of the carbon steel tube which is used as the pipe laying of cooling water in nuclear power plant were measured to research the impediment of thickness diminution of carbon steel tube. Magnetic field distribution of carbon steel tube in the applied magnetic field was simulated by computer program. On the basis of the simulation results, Alnico 5DG and Alnico 5 were selected as the permanent magnets applicable to the carbon steel tube. Sm2Co17 magnet was used to compare the performance of permanent magnets. The experimental apparatus similar to the draining environment of cooling water in nuclear power plant was also manufactured in order to research the impediment of thickness diminution of carbon steel carbon tube

  9. Carbon and metal-carbon implantations into tool steels for improved tribological performance

    Science.gov (United States)

    Hirvonen, J.-P.; Harskamp, F.; Torri, P.; Willers, H.; Fusari, A.; Gibson, N.; Haupt, J.

    1997-05-01

    The high-fluence implantation of carbon and dual implantations of metal-metalloid pairs into steels with different microstructures are briefly reviewed. A previously unexamined system, the implantation of Si and C into two kinds of tool steels, M3 and D2, have been studied in terms of microstructure and tribological performance. In both cases ion implantation transfers a surface into an amorphous layer. However, the tribological behavior of these two materials differs remarkably: in the case of ion-implanted M3 a reduction of wear in a steel pin is observed even at high pin loads, whereas in the case of ion-implanted D2 the beneficial effects of ion implantation were limited to the lowest pin load. The importance of an initial phase at the onset of sliding is emphasized and a number of peculiarities observed in ion-implanted M3 steel are discussed.

  10. Anaerobic corrosion of carbon steel under unsaturated conditions in a nuclear waste deep geological repository

    International Nuclear Information System (INIS)

    Kwong, G.; Wang, St.; Newman, R.C.

    2009-01-01

    Full text of publication follows: Anaerobic corrosion behaviour of carbon steel in humid conditions, but not submerged in aqueous solution, was studied based on hydrogen generation. Initial tests monitored the hydrogen evolution from carbon steel in a high humidity environment (≥ 75% RH) at near-ambient temperature (30 C) using a high sensitivity pressure gauge system (sensitivity of 0.01 μm.a -1 ). The presence of hydrogen in test runs that showed no, or minimal, pressure increase was confirmed by a solid-state potentiometric hydrogen sensor which has the capability of detecting hydrogen partial pressure as low as 10 -6 bar or a corrosion rate of 1.5 * 10 -4 μm.a -1 . Preliminary results indicate that a corrosion rate as high as 0.2 μm.a -1 can be sustained for steel coated with salt at 100% RH. Higher corrosion rates (as high as 0.8 μm.a -1 ) were obtained in less humid environment (71% RH). Without a salt deposit, pickled steel in humid environment (as high as 100% RH) also showed detectable corrosion for a period up to 800 hours, during which 0.8 kPa of hydrogen was accumulated prior to the apparent arrest of corrosion, representing a metal loss of 3 nm. Corrosion scales are also identified with x-ray photoelectron spectroscopy (XPS) as well as by mass change monitoring using a quartz crystal microbalance. Corrosion mechanisms and prediction for longer-term exposure will be discussed. Results will be useful in predicting long-term carbon steel corrosion behaviour and improving the current knowledge of hydrogen gas evolution in a deep geological repository for nuclear waste. (authors)

  11. Adsorption and Pore of Physical-Chemical Activated Coconut Shell Charcoal Carbon

    Science.gov (United States)

    Budi, E.; Umiatin, U.; Nasbey, H.; Bintoro, R. A.; Wulandari, Fi; Erlina, E.

    2018-04-01

    The adsorption of activated carbon of coconut shell charcoal on heavy metals (Cu and Fe) of the wastewater and its relation with the carbon pore structure was investigated. The coconut shell was pyrolized in kiln at temperature about 75 - 150 °C for about 6 hours to produce charcoal and then shieved into milimeter sized granule particles. Chemical activation was done by immersing the charcoal into chemical solution of KOH, NaOH, HCl and H3PO4, with various concentration. The activation was followed by physical activation using horizontal furnace at 400°C for 1 hours in argon gas environment with flow rate of 200 kg/m3. The surface morphology of activated carbon were characterized by using Scanning Electron Microscopy (SEM). Wastewater was made by dissolving CuSO4.5H2O and FeSO4.7H2O into aquades. The metal adsorption was analized by using Atomic Absorption Spectroscopy (AAS). The result shows that in general, the increase of chemical concentration cause the increase of pore number of activated carbon due to an excessive chemical attack and lead the increase of adsorption. However it tend to decrease as further increasing in chemical activator concentration due to carbon collapsing. In general, the adsorption of Cu and Fe metal from wastewater by activated carbon increased as the activator concentration was increased.

  12. 75 FR 77828 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Extension of Time Limit...

    Science.gov (United States)

    2010-12-14

    ...-Rolled Carbon-Quality Steel Products From Brazil: Extension of Time Limit for Final Results of...-Rolled Carbon Quality Steel Products From Brazil: Preliminary Results of Countervailing Duty... administrative review of the countervailing duty order on certain hot-rolled flat-rolled carbon- quality steel...

  13. The anaerobic corrosion of carbon steel in concrete

    International Nuclear Information System (INIS)

    Naish, C.C.; Balkwill, P.H.; O'Brien, T.M.; Taylor, K.J.; Marsh, G.P.

    1991-01-01

    This is the final report of a 2 year programme aimed at (1) determining the rate of anaerobic corrosion of steel in concrete, (2) investigating the nature of the corrosion products formed on carbon steel embedded in cementitious material under anaerobic conditions and (3) evaluating the effect of hydrogen over-pressures on the rate of anaerobic corrosion. All experiments have been carried out at temperatures in the range 20-30 0 C, ie ambient conditions. 4 refs.; 19 figs.; 6 tabs

  14. Distribution of Stress in Deformation Zone of Niobium Microalloyed Steel

    Science.gov (United States)

    Jandrlić, Ivan; Rešković, Stoja; Brlić, Tin

    2018-07-01

    Microalloyed steels today represent a significant part of total world production and processing of steel. Although widely used, there are scarce data on the stress distribution in the deformation zone of these steels. Research was carried out on two steel grades, both low-carbon structural steels with the same basic chemical composition, with one of them additionally microalloyed with niobium. Differences in the stress distribution in the deformation zone between two tested steels were continuously observed and measured using the methods of digital image correlation and thermography. It has been found out that niobium microalloyed steel has significantly more complex material flow and stress distribution in the deformation zone when compared to the plain low carbon steel.

  15. Distribution of Stress in Deformation Zone of Niobium Microalloyed Steel

    Science.gov (United States)

    Jandrlić, Ivan; Rešković, Stoja; Brlić, Tin

    2018-03-01

    Microalloyed steels today represent a significant part of total world production and processing of steel. Although widely used, there are scarce data on the stress distribution in the deformation zone of these steels. Research was carried out on two steel grades, both low-carbon structural steels with the same basic chemical composition, with one of them additionally microalloyed with niobium. Differences in the stress distribution in the deformation zone between two tested steels were continuously observed and measured using the methods of digital image correlation and thermography. It has been found out that niobium microalloyed steel has significantly more complex material flow and stress distribution in the deformation zone when compared to the plain low carbon steel.

  16. Modelling hydrogen permeation in a hydrogen effusion probe for monitoring corrosion of carbon steels

    International Nuclear Information System (INIS)

    Santiwiparat, P.; Rirksomboon, T.; Steward, F.R.; Lister, D.H.; Cook, W.G.

    2015-01-01

    Hydrogen accumulation inside carbon steel and stainless steel devices shaped like cylindrical cups attached to a pipe containing hydrogen gas was modelled with MATLAB software. Hydrogen transfer around the bottom of the cups (edge effect) and diffusion through the cup walls (material effect) were accounted for. The variation of hydrogen pressure with time was similar for both materials, but the hydrogen plateau pressures in stainless steel cups were significantly higher than those in carbon steel cups. The geometry of the cup also affected the plateau pressure inside the cup. (author)

  17. Three-Sheet Spot Welding of Advanced High-Strength Steels

    DEFF Research Database (Denmark)

    Nielsen, Chris Valentin; Friis, Kasper Storgaard; Zhang, W.

    2011-01-01

    The automotive industry has introduced the three-layer weld configuration, which represents new challenges compared to normal two-sheet lap welds. The process is further complicated by introducing high-strength steels in the joint. The present article investigates the weldability of thin, low....... The weld mechanisms are analyzed numerically and compared with metallographic analyses showing how the primary bonding mechanism between the thin, low-carbon steel sheet and the thicker sheet of high-strength steel is solid-state bonding, whereas the two high-strength steels are joined by melting, forming...... a weld nugget at their mutual interface. Despite the absence of the typical fusion nugget through the interface between the low-carbon steel and high-strength steel, the weld strengths obtained are acceptable. The failure mechanism in destructive testing is ductile fracture with plug failure....

  18. Shell-side single-phase flows and heat transfer in shell-and-tube heat exchangers, 4

    International Nuclear Information System (INIS)

    Matsushita, Hitoshi; Nakayama, Wataru; Yanagida, Takehiko; Kudo, Akio.

    1987-01-01

    Refering to the results of our previous works, a procedure for estimating the distribution of heat flux in shell-and-tube heat exchangers is proposed. The steam generator used in a high temperature reactor plant is taken up as the subject of analysis. Particular attention is paid to critical conditions for burnout and the strength of material in high temperature conditions. It is found that the distribution of heat transfer coefficient on the shell-side is crucial to the occurrence of burnout in the tubes. The use of a relatively large inlet nozzle (the ratio of its diameter to the shell is roughly half) is recommended. A low level of thermal stress on heat transfer tubes can be realized by the adoption of a relatively thin 2.25 Cr-1 Mo Steel tube wall of 1.24 mm thickness. (author)

  19. Corrosion of Carbon Steel and Corrosion-Resistant Rebars in Concrete Structures Under Chloride Ion Attack

    Science.gov (United States)

    Mohamed, Nedal; Boulfiza, Mohamed; Evitts, Richard

    2013-03-01

    Corrosion of reinforced concrete is the most challenging durability problem that threatens reinforced concrete structures, especially structures that are subject to severe environmental conditions (i.e., highway bridges, marine structures, etc.). Corrosion of reinforcing steel leads to cracking and spalling of the concrete cover and billions of dollars are spent every year on repairing such damaged structures. New types of reinforcements have been developed to avoid these high-cost repairs. Thus, it is important to study the corrosion behavior of these new types of reinforcements and compare them to the traditional carbon steel reinforcements. This study aimed at characterizing the corrosion behavior of three competing reinforcing steels; conventional carbon steel, micro-composite steel (MMFX-2) and 316LN stainless steel, through experiments in carbonated and non-carbonated concrete exposed to chloride-laden environments. Synthetic pore water solutions have been used to simulate both cases of sound and carbonated concrete under chloride ions attack. A three-electrode corrosion cell is used for determining the corrosion characteristics and rates. Multiple electrochemical techniques were applied using a Gamry PC4™ potentiostat manufactured by Gamry Instruments (Warminster, PA). DC corrosion measurements were applied on samples subjected to fixed chloride concentration in the solution.

  20. Electrochemical and weight-loss study of carbon steel corrosion

    International Nuclear Information System (INIS)

    Thomas, V.J.; Olive, R.P.

    2007-01-01

    The Point Lepreau Generating Station (PLGS) will undergo an 18 month refurbishment project beginning in April, 2008. During this time, most of the carbon steel piping in the primary loop will be drained of water and dried. However, some water will remain during the shutdown due to the lack of drains in some lower points in the piping system. As a result, it is necessary to examine the effect of corrosion during the refurbishment. This study examined the effect of several variables on the corrosion rate of clean carbon steel. Specifically, the effect of oxygen in the system and the presence of chloride ions were evaluated. Corrosion rates were determined using both a weight-loss technique and electrochemical methods. The experiment was conducted at room temperature. The corrosion products from the experiment were analyzed using a Raman microscope. The results of the weight-loss measurements show that the corrosion rate of polished carbon steel is independent of both the presence of oxygen and chloride ions. The electrochemical method failed to yield meaningful results due to the lack of clearly interpretable data and the inherent subjectivity in the analysis. Lepidocricite was found to be the main corrosion product using the Raman microscope. (author)

  1. Corrosion critique of the 2 1/4 Cr--1 Mo steel for LMFBR steam generation system applications

    International Nuclear Information System (INIS)

    Zima, G.E.

    1977-07-01

    The unstabilized ferritic steel of nominal composition, 2 1 / 4 Cr-1Mo, has been proposed for critical structural assignments in LMFBR powerplants, specifically: the tubing, tubesheet and shell of the evaporator and superheater components. The interest in this steel has been based on a presumably favorable general corrosion property spectrum, acceptable mechanical properties and fabricability, and certain economies associated with the low alloy content. This report is an attempt at a general corrosion assessment for the 2 1 / 4 Cr-1Mo steel and an identification of corrosion problem areas potential to this steel from the sodium and water/steam systems of the proposed working environment. There is a considerable area of uncertainty in the sodium-side response of 2 1 / 4 Cr-1Mo steel, centered in the loss and redisposition of carbon during long-term exposure to sodium of various impurity backgrounds. It is submitted that present evidence relating to the water/steam-side corrosion behavior of the 2 1 / 4 Cr-1Mo steel, under nominal and conceivable perturbed environmental conditions, constitutes the principal concern for the proposed LMFBR powerplant applications of this steel. It is suggested that this unfavorable corrosion aspect represents an inherent limitation of the low alloy content of this steel, probably largely independent of melting and processing recourses, and it is a sufficient basis to question the incentive for a continuation of the collateral studies of this steel for the proposed LMFBR steam generation system assignments

  2. Thermal stability of disordered carbon negative-electrode materials prepared from peanut shells

    Energy Technology Data Exchange (ETDEWEB)

    Watanabe, Izumi; Doi, Takayuki; Yamaki, Jun-ichi [Institute for Materials Chemistry and Engineering, Kyushu University, 6-1 Kasuga-koen, Kasuga 816-8580 (Japan); Lin, Y.Y.; Fey, George Ting-Kuo [Department of Chemistry and Material Engineering, National Central University, Chungli 32054 (China)

    2008-01-21

    The thermal stability of electrochemically lithiated disordered carbon with a poly(vinylidene difluoride) binder and 1 mol dm{sup -3} LiPF{sub 6} dissolved in a mixture of ethylene carbonate (EC) and diethyl carbonate (DEC) was investigated by differential scanning calorimetry (DSC) using a hermetically sealed pan. The disordered carbon used was prepared by pyrolyzing peanut shells with porogen at temperatures above 500 C. The disordered carbon gave much larger charge and discharge capacities than graphite when a weight ratio of porogen to peanut shells was set at 5. In DSC curves, several exothermic peaks were observed at temperatures ranging from 120 to 310 C. This behavior was similar to that for electrochemically lithiated graphite, except for an exothermic peak at around 250 C. However, the lithiated disordered carbon had a higher heat value, which was evaluated by integrating a DSC curve, compared to lithiated graphite. The heat values increased with an increase in accumulated irreversible capacities. These results suggest that heat generation at elevated temperatures should increase as an amount of irreversibly trapped lithium-ion increases. On the other hand, heat values per reversible capacities for disordered carbon, which showed larger capacities than graphite, were almost comparable to that for graphite. These results indicate that several types of disordered carbon showed larger capacity than graphite, while their thermal stability was lowered accordingly. (author)

  3. Electrochemical corrosion behavior of carbon steel with bulk coating holidays

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    With epoxy coal tar as the coating material, the electrochemical corrosion behavior of Q235 with different kinds of bulk coating holidays has been investigated with EIS (Electrochemical Impedance Spectroscopy) in a 3.5vol% NaCl aqueous solution.The area ratio of bulk coating holiday to total coating area of steel is 4.91%. The experimental results showed that at free corrosionpotential, the corrosion of carbon steel with disbonded coating holiday is heavier than that with broken holiday and disbonded & broken holiday with time; Moreover, the effectiveness of Cathodic Protection (CP) of carbon steel with broken holiday is better than that with disbonded holiday and disbonded & broken holiday on CP potential -850 mV (vs CSE). Further analysis indicated that the two main reasons for corrosion are electrolyte solution slowly penetrating the coating, and crevice corrosion at steel/coating interface near holidays. The ratio of impedance amplitude (Z) of different frequency to minimum frequency is defined as K value. The change rate of K with frequency is related to the type of coating holiday.

  4. Structural and tribological properties of carbon steels modified by plasma pulses

    International Nuclear Information System (INIS)

    Sartowska, B.; Walis, L.; Piekoszewski, J.; Senatorski, J.; Stanislawski, J.; Nowicki, L.; Ratajczak, R.; Barlak, M.; Kopcewicz, M.; Kalinowska, J.; Prokert, F.

    2006-01-01

    Carbon steels with different concentration of carbon and heat (Armco-iron, steels 20, 45, 65 and N9) were treated according to the standard procedures: they were irradiated with five intense (about 5 J/cm 2 ), short (μs range) argon or nitrogen plasma pulses generated in a rod plasma injector (RPI) type of plasma generator. Samples were characterized by the following methods: nuclear reaction analysis (NRA) 14 N(d,α) 12 C , scanning electron microscopy (SEM), conversion electron Moessbauer spectroscopy (CEMS), X-ray diffraction analysis (GXRD), and Amsler wear tests. SEM observations shown that the morphology of the pulse treated samples, both argon and nitrogen plasma are identical. It has been found, that nitrogen is much more efficient than argon in ausenitization of carbon steel. The craters and droplets are uniformly distributed over the surface, which is typical of melted and rapidly recrystallized top layers. The thickness of the modified layers is in the range of 1.2-1.6 μm

  5. Carbon steel protection in G.S. [Girldler sulphide] plants: Pt. 7

    International Nuclear Information System (INIS)

    Lires, Osvaldo; Delfino, Cristina; Rojo, Enrique.

    1989-01-01

    In order to protect carbon steel towers and piping of a GS experimental heavy water plant against corrosion produced by the action of aqueous solutions of hydrogen sulphide, a method, elsewhere published, was developed. Carbon steel exposed to saturated aqueous solutions of hydrogen sulphide forms iron sulphide scales. In oxygen free solutions, evolution of corrosion follows the sequence mackinawite → cubic ferrous sulphide → troilite → pyrrotite → pyrite. Scales formed by pyrrotite and pyrite are the most protective layers (these are obtained at 130 deg C, 2 MPa for a period of 14 days). During a plant shutdown procedures, the carbon steel protected with those scales is exposed to water and highly humid air; under such conditions oxidation is unavoidable. Later, treatment in plant conditions does not regenerate scales because the composition of regenerated scales involves more soluble iron sulphides such as mackinawite and troilite. Therefore, it is not recommendable to expose the protective scales to atmospherical conditions. (Author)

  6. Radioisotope methods of investigations of phenomenons at phases border of steel - atmosphere in gaseous processes of thermochemical treatment of steel

    International Nuclear Information System (INIS)

    L'utse-Birk, A.; Bel'ski, V.; Vez'ranovski, Eh.; Valis', L.

    1979-01-01

    Radioisotope methods of investigations of the processes of thermochemical treatment of steels are valuable, and in some cases, the only means for analysis of complicated mechanisms of diffusion, absorption and chemical reactions, going on in some technological processes. New specific methods are stated for investigation of processes on the border between steel and gaseous atmosphere. Quantative method nas been developed for investigation of the kinetics of carbon transfere (labelled by carbon-14) from steel into gases. Hydrocarbons and their derivatives are adsorbed selectivelly and beta-activity of the compound is measured in the presence of liquid scintillators. Limiting detectable amount of carbon equals to 0.5μg. Application of labelled (by radioisotope iron-59) iron in steel has ensured a possibility to determine its participation in reactions with chromium and titanum coating atmospheres. Application of hydrocarbons labelled by carbon-14 in the composition of titanum coating atmosphere has permitted to determine, in comparison with investigation of carbon diffusion in steel, participation of two different carbon sources in the forming of the TiC layer on steel and has led to the optimization of processes, especially for low-carbon steels [ru

  7. Organic carbon in Hanford single-shell tank waste

    International Nuclear Information System (INIS)

    Toth, J.J.; Willingham, C.E.; Heasler, P.G.; Whitney, P.D.

    1994-04-01

    Safety of Hanford single-shell tanks (SSTs) containing organic carbon is a concern because the carbon in the presence of oxidizers (NO 3 or NO 2 ) is combustible when sufficiently concentrated and exposed to elevated temperatures. A propagating chemical reaction could potentially occur at high temperature (above 200 C). The rapid increase in temperature and pressure within a tank might result in the release of radioactive waste constituents to the environment. The purpose of this study is to gather available laboratory information about the organic carbon waste inventories stored in the Hanford SSTs. Specifically, the major objectives of this investigation are: Review laboratory analytical data and measurements for SST composite core and supernatant samples for available organic data; Assess the correlation of organic carbon estimated utilizing the TRAC computer code compared to laboratory measurements; and From the laboratory analytical data, estimate the TOC content with confidence levels for each of the 149 SSTs

  8. The Labrador Sea during the Last Glacial Maximum: Calcite dissolution or low biogenic carbonate fluxes?

    Science.gov (United States)

    Marshall, Nicole; de Vernal, Anne; Mucci, Alfonso; Filippova, Alexandra; Kienast, Markus

    2017-04-01

    Low concentrations of biogenic carbonate characterize the sediments deposited in the Labrador Sea during the last glaciation. This may reflect poor calcite preservation and/or low biogenic carbonate productivity and fluxes. Regional bottom water ventilation was reduced during the Last Glacial Maximum (LGM), so the calcite lysocline might have been shallower than at present in the deep Labrador Sea making dissolution of calcite shells in the deep Labrador Sea possible. To address the issue, a multi-proxy approach based on micropaleontological counts (coccoliths, foraminifers, palynomorphs) and biogeochemical analyses (alkenones) was applied in the investigation of core HU2008-029-004-PC recovered in the northwestern Labrador Sea. Calcite dissolution indices based on the relative abundance benthic foraminifera shells to their organic linings as well as on fragmentation of planktonic foraminifera shells were used to evaluate changes in calcite dissolution/ preservation since the LGM. In addition, the ratio of the concentrations of coccoliths, specifically of the alkenone-producer Emiliania huxleyi, and alkenones (Emiliania huxleyi: alkenones) was explored as a potential new proxy of calcite dissolution. A sharp increase in coccoliths, foraminifers and organic linings from nearly none to substantial concentrations at 12 ka, reflect a jump to significantly greater biogenic fluxes at the glacial-interglacial transition. Furthermore, conventional dissolution indices (shells/linings of benthic foraminifera and fragmentation of planktic foraminifers) reveal that dissolution is not likely responsible for the lower glacial abundances of coccoliths and foraminifers. Only the low Emiliania huxleyi: alkenones ratios in glacial sediments could be interpreted as evidence of increased dissolution during the LGM. Given the evidence of allochthonous alkenone input into the glacial Labrador Sea, the latter observations must be treated with caution. Overall, the records indicate that

  9. Special Advanced Studies for Pollution Prevention. Delivery Order 0017: Sol-Gel Surface Preparation for Carbon Steel and Stainless Steel Bonding

    National Research Council Canada - National Science Library

    Zheng, Haixing

    1997-01-01

    The objective of this program is to study the feasibility of using sol-gel active alumina coatings for the surface preparation of carbon steel and stainless steel for adhesive bonding, and to optimize...

  10. The effects of temperature and strain rate on the dynamic flow behaviour of different steels

    International Nuclear Information System (INIS)

    Lee, W.-S.; Liu, C.-Y.

    2006-01-01

    A compressive type split-Hopkinson pressure bar is utilized to compare the impact plastic behaviour of three steels with different levels of carbon content. S15C low carbon steel, S50C medium alloy heat treatable steel (abbreviated hereafter to medium carbon steel) and SKS93 tool steel with a high carbon and low alloy content (abbreviated hereafter to high carbon steel) are tested under strain rates ranging from 1.1 x 10 3 s -1 to 5.5 x 10 3 s -1 and temperatures ranging from 25 to 800 deg. C. The effects of the carbon content, strain rate and temperature on the mechanical responses of the three steels are evaluated. The microstructures of the impacted specimens are studied using a transmission electron microscope (TEM). It is found that an increased carbon content enhances the dynamic flow resistance of the three steels. Additionally, the flow stress increases with strain and strain rate in every case. A thermal softening effect is identified in the plastic behaviour of the three steels. The activation energy, ΔG * , varies as a function of the strain rate and temperature, but is apparently insensitive to the carbon content level. The present study identifies maximum ΔG * values of 58 kJ/mol for the S15C low carbon steel, 54.9 kJ/mol for the S50C medium carbon steel, and 56.4 kJ/mol for the SKS93 high carbon steel. A Zerilli-Armstrong BCC constitutive model with appropriate coefficients is applied to describe the high strain rate plastic behaviours of the S15C, S50C and SKS93 steels. The errors between the calculated stress and the measured stress are found to be less than 5%. The microstructural observations reveal that the dislocation density and the degree of dislocation tangling increase with increasing strain rate in all three steels. Additionally, the TEM observations indicate that a higher strain rate reduces the size of the dislocation cells. The annihilation of dislocations occurs more readily at elevated temperatures. The square root of the dislocation

  11. DECOMPOSITION STUDY OF CALCIUM CARBONATE IN COCKLE SHELL

    Directory of Open Access Journals (Sweden)

    MUSTAKIMAH MOHAMED

    2012-02-01

    Full Text Available Calcium oxide (CaO is recognized as an efficient carbon dioxide (CO2 adsorbent and separation of CO2 from gas stream using CaO based adsorbent is widely applied in gas purification process especially at high temperature reaction. CaO is normally been produced via thermal decomposition of calcium carbonate (CaCO3 sources such as limestone which is obtained through mining and quarrying limestone hill. Yet, this study able to exploit the vast availability of waste resources in Malaysia which is cockle shell, as the potential biomass resources for CaCO3 and CaO. In addition, effect of particle size towards decomposition process is put under study using four particle sizes which are 0.125-0.25 mm, 0.25-0.5 mm, 1-2 mm, and 2-4 mm. Decomposition reactivity is conducted using Thermal Gravimetric Analyzer (TGA at heating rate of 20°C/minutes in inert (Nitrogen atmosphere. Chemical property analysis using x-ray fluorescence (XRF, shows cockle shell is made up of 97% Calcium (Ca element and CaO is produced after decomposition is conducted, as been analyzed by x-ray diffusivity (XRD analyzer. Besides, smallest particle size exhibits the highest decomposition rate and the process was observed to follow first order kinetics. Activation energy, E, of the process was found to vary from 179.38 to 232.67 kJ/mol. From Arrhenius plot, E increased when the particle size is larger. To conclude, cockle shell is a promising source for CaO and based on four different particles sizes used, sample at 0.125-0.25 mm offers the highest decomposition rate.

  12. 75 FR 64246 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Correction to Notice of...

    Science.gov (United States)

    2010-10-19

    ...-Rolled Carbon-Quality Steel Products From Brazil: Correction to Notice of Antidumping Duty Order AGENCY... certain hot-rolled flat-rolled carbon-quality steel products from Brazil. See Antidumping Duty Order: Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, 67 FR 11093 (March 12, 2002...

  13. Microstructure and mechanical properties of nickel coated multi walled carbon nanotube reinforced stainless steel 316L matrix composites by laser sintering process

    Science.gov (United States)

    Mahanthesha, P.; Mohankumar, G. C.

    2018-04-01

    Electroless Ni coated Multi-walled Carbon nanotubes reinforced with Stainless Steel 316L matrix composite was developed by Direct Metal Laser Sintering process (DMLS). Homogeneous mixture of Stainless Steel 316L powder and carbon nanotubes in different vol. % was obtained by using double cone blender machine. Characterization of electroless Ni coated carbon nanotubes was done by using X-ray diffraction, FESEM and EDS. Test samples were fabricated at different laser scan speeds. Effect of process parameters and CNT vol. % content on solidification microstructure and mechanical properties of test samples was investigated by using Optical microscopy, FESEM, and Hounsfield tensometer. Experimental results reveal DMLS process parameters affect the density and microstructure of sintered parts. Dense parts with minimum porosity when processed at low laser scan speeds and low CNT vol. %. Tensile fractured surface of test specimens evidences the survival of carbon nanotubes under high temperature processing condition.

  14. 75 FR 55745 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results...

    Science.gov (United States)

    2010-09-14

    ... Products covered by this order are certain corrosion-resistant carbon steel flat products from Korea. These... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE...

  15. Influence of alkali, silicate, and sulfate content of carbonated concrete pore solution on mild steel corrosion behavior

    International Nuclear Information System (INIS)

    L'Hostis, V.; Huet, B.; Tricheux, L.; Idrissi, H.

    2010-01-01

    The increase in the rebar corrosion rate due to the concrete carbonation is the major cause of reinforced concrete degradation. The aim of this study was to investigate the corrosion behavior of mild steel rebars in simulated carbonated concrete solution. For this purpose, thermodynamic calculations, electrochemical techniques, gravimetric measurements, and surface analyses were used. Thermodynamic investigations of the nature of the interstitial solution provides an estimation of the influence of sulfate (SO 4 2- ) and alkali (Na + , K + ) content on carbonate alkalinity of the CO 2 /H 2 O open system (pCO 2 =0. 3 mbar). in this system, calcium-silicate hydrates (C-S-H) remain thermodynamically unstable and amorphous silica controls silicate aqueous content at 100 ppm. Electrochemical results highlight a decrease in the corrosion rate with increasing carbonate alkalinity and the introduction of silicate. The introduction of sulfate at fixed carbonate alkalinity shows a dual effect: at high carbonate alkalinity, the corrosion rate is increased whereas at low carbonate alkalinity, corrosion rate is decreased. Those results are supported by surface analysis. Authors conclude that silicate and sulfate release from cement hydrates and fixation of alkali on carbonated hydrates are key parameters to estimate mild steel corrosion in carbonated concrete. (authors)

  16. The nature of rusts and corrosion characteristics of low alloy and plain carbon steels in three kinds of concrete pore solution with salinity and different pH

    International Nuclear Information System (INIS)

    Singh, J.K.; Singh, D.D.N.

    2012-01-01

    Highlights: ► LAS rebars corrode 2–3 times slower than PCS in concrete pore solution and mortars. ► Raman and XRD studies show that goethite and maghemite phases of rusts formed on LAS. ► On PCS unstable phases of lepidocrocite and akaganite are formed. ► EIS confirms more stable rust on LAS than on PCS. ► A model is proposed to explain formation of passive film on surface of steels. - Abstract: Correlation of corrosion characteristics and nature of rusts on low alloy (LA) and plain carbon (PC) steels exposed in simulated concrete pore solution of different pH is studied. Rusts formed under wet/dry conditions are examined by Raman spectroscopy and X-ray diffraction. LA rust is more adherent compared to PC as confirmed by measurement of weight in gain and electrochemical studies. EIS results show improvement in protective properties of steels with passage of time. Both steels are found prone to pitting attack in chloride contaminated pore solution. Rebars embedded in concrete exhibit same trend as recorded in solution exposure tests.

  17. Characterization of coarse bainite transformation in low carbon steel during simulated welding thermal cycles

    Energy Technology Data Exchange (ETDEWEB)

    Lan, Liangyun, E-mail: lanly@me.neu.edu.cn [School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819 (China); State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China); Kong, Xiangwei [School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819 (China); Qiu, Chunlin [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China)

    2015-07-15

    Coarse austenite to bainite transformation in low carbon steel under simulated welding thermal cycles was morphologically and crystallographically characterized by means of optical microscope, transmission electron microscope and electron backscattered diffraction technology. The results showed that the main microstructure changes from a mixture of lath martensite and bainitic ferrite to granular bainite with the increase in cooling time. The width of bainitic laths also increases gradually with the cooling time. For a welding thermal cycle with relatively short cooling time (e.g. t{sub 8/5} is 30 s), the main mode of variant grouping at the scale of individual prior austenite grains changes from Bain grouping to close-packed plane grouping with the progress of phase transformation, which results in inhomogeneous distribution of high angle boundaries. As the cooling time is increased, the Bain grouping of variants becomes predominant mode, which enlarges the effective grain size of product phase. - Highlights: • Main microstructure changes and the width of lath structure increases with cooling time. • Variant grouping changes from Bain zone to close-packed plane grouping with the transformation. • The change of variant grouping results in uneven distribution of high angle grain boundary. • Bain grouping is main mode for large heat input, which lowers the density of high angle boundary.

  18. Characterization of coarse bainite transformation in low carbon steel during simulated welding thermal cycles

    International Nuclear Information System (INIS)

    Lan, Liangyun; Kong, Xiangwei; Qiu, Chunlin

    2015-01-01

    Coarse austenite to bainite transformation in low carbon steel under simulated welding thermal cycles was morphologically and crystallographically characterized by means of optical microscope, transmission electron microscope and electron backscattered diffraction technology. The results showed that the main microstructure changes from a mixture of lath martensite and bainitic ferrite to granular bainite with the increase in cooling time. The width of bainitic laths also increases gradually with the cooling time. For a welding thermal cycle with relatively short cooling time (e.g. t 8/5 is 30 s), the main mode of variant grouping at the scale of individual prior austenite grains changes from Bain grouping to close-packed plane grouping with the progress of phase transformation, which results in inhomogeneous distribution of high angle boundaries. As the cooling time is increased, the Bain grouping of variants becomes predominant mode, which enlarges the effective grain size of product phase. - Highlights: • Main microstructure changes and the width of lath structure increases with cooling time. • Variant grouping changes from Bain zone to close-packed plane grouping with the transformation. • The change of variant grouping results in uneven distribution of high angle grain boundary. • Bain grouping is main mode for large heat input, which lowers the density of high angle boundary

  19. Optimization of temperature and time for drying and carbonization to increase calorific value of coconut shell using Taguchi method

    Science.gov (United States)

    Musabbikhah, Saptoadi, H.; Subarmono, Wibisono, M. A.

    2016-03-01

    Fossil fuel still dominates the needs of energy in Indonesia for the past few years. The increasing scarcity of oil and gas from non-renewable materials results in an energy crisis. This condition turns to be a serious problem for society which demands immediate solution. One effort which can be taken to overcome this problem is the utilization and processing of biomass as renewable energy by means of carbonization. Thus, it can be used as qualified raw material for production of briquette. In this research, coconut shell is used as carbonized waste. The research aims at improving the quality of coconut shell as the material for making briquettes as cheap and eco-friendly renewable energy. At the end, it is expected to decrease dependence on oil and gas. The research variables are drying temperature and time, carbonization time and temperature. The dependent variable is calorific value of the coconut shell. The method used in this research is Taguchi Method. The result of the research shows thus variables, have a significant contribution on the increase of coconut shell's calorific value. It is proven that the higher thus variables are higher calorific value. Before carbonization, the average calorific value of coconut shell reaches 4,667 call/g, and a significant increase is notable after the carbonization. The optimization is parameter setting of A2B3C3D3, which means that the drying temperature is 105 °C, the drying time is 24 hours, the carbonization temperature is 650 °C and carbonization time is 120 minutes. The average calorific value is approximately 7,744 cal/g. Therefore, the increase of the coconut shell's calorific value after the carbonization is 3,077 cal/g or approximately 60 %. The charcoal of carbonized coconut shell has met the requirement of SNI, thus it can be used as raw material in making briquette which can eventually be used as cheap and environmental friendly fuel.

  20. Hierarchical shell/core CuO nanowire/carbon fiber composites as binder-free anodes for lithium-ion batteries

    International Nuclear Information System (INIS)

    Yuan, Wei; Luo, Jian; Pan, Baoyou; Qiu, Zhiqiang; Huang, Shimin; Tang, Yong

    2017-01-01

    Highlights: •The composite anode is composed of CuO nanowire shell and carbon fiber core. •The composite anode avoids completely the use of binders. •Synergistic effect of carbon fibers and CuO nanowires enhances performance. •Carbon fibers improve electrical conductivity and buffer volume change. •CuO nanowires shorten diffusion length and alleviate structural strain. -- Abstract: Developing high-performance electrode structures is of great importance for advanced lithium-ion batteries. This study reports an efficient method to fabricate hierarchical shell/core CuO nanowire/carbon fiber composites via electroless plating and thermal oxidation processes. With this method, a binder-free CuO nanowire/carbon fiber shell/core hierarchical network composite anode for lithium-ion batteries is successfully fabricated. The morphology and chemical composition of the anode are characterized, and the electrochemical performance of the anode is investigated by standard electrochemical tests. Owing to the superior properties of carbon fibers and the morphological advantages of CuO nanowires, this composite anode still retains an excellent reversible capacity of 598.2 mAh g −1 with a capacity retention rate above 86%, even after 50 cycles, which is much higher than the CuO anode without carbon fibers. Compared to the typical CuO/C electrode systems, the novel binder-free anode yields a performance close to that of the typical core/shell electrode systems and a much higher reversible capacity and capacity retention than the similar shell/core patterns as well as the anodes with binders. It is believed that this novel anode will pave the way to the development of binder-free anodes in response to the increasing demands for high-power energy storage.