The effect of spheroidizing by thermal cycling in low concentration Cr-Mo alloy steel

International Nuclear Information System (INIS)

Yun, H.S.; Kang, C.Y.

1979-01-01

An intensive study was carried out on spheroidizing of pearlite (Sph) and number of spherical carbide in proeutectoid ferrite (No/100) of low concentration Cr-Mo steel with thermal cycling. Physical and mechanical properties of steel containing 0.33 % C with thermal cycling were compared with those of low concentration Cr-Mo steel with thermal cycling. The effect of normal heat treatment and cooling rate on spheroidizing of pearlite and precipitation of fine spherical carbide in the steels were investigated. The results obtained were as follows: 1) Thermal cycling of low concentration Cr-Mo steel promoted the spheroidizing of pearlite compared with that of steel without Cr and Mo to steel had significant effect on spheroidizing of pearlite. 2) Number of fine spherical carbides of low concentration Cr-Mo steel with thermal cycling was over 5 times to that of fine spherical carbides of hypoeutectoid steel with thermal cycling. 3) Spheroidizing of pearlite and number of fine spherical carbide in proeutectoid ferrite of low concentration Cr-Mo steel with increasing thermal cycle and cooling rate. 4) Hardness of steel with thermal cycling was decreased. However, low concentration Cr-Mo steel had little decreasing rate in hardness with increasing thermal cycle on the basis of 100 times in thermal cycle. Therefore, toughness was considered to be increased with increasing spheroidizing of pearlite without changing mechanical properties. (author)

The effect of pearlite on the hydrogen-induced ductility loss in ductile cast irons

Science.gov (United States)

Matsuo, T.

2017-05-01

Hydrogen energy systems, such as a hydrogen fuel cell vehicle and a hydrogen station, are rapidly developing to solve global environmental problems and resource problems. The available structural materials used for hydrogen equipments have been limited to only a few relatively expensive metallic materials that are tolerant for hydrogen embrittlement. Therefore, for the realization of a hydrogen society, it is important to expand the range of materials available for hydrogen equipment and thereby to enable the use of inexpensive common materials. Therefore, ductile cast iron was, in this study, focused as a structural material that could contribute to cost reduction of hydrogen equipment, because it is a low-cost material having good mechanical property comparable to carbon steels in addition to good castability and machinability. The strength and ductility of common ductile cast irons with a ferritic-pearlitic matrix can be controlled by the volume fraction of pearlitic phase. In the case of carbon steels, the susceptibility to hydrogen embrittlement increases with increase in the pearlite fraction. Toward the development of ferritic-pearlitic ductile cast iron with reasonable strength for hydrogen equipment, it is necessary to figure out the effect of pearlite on the hydrogen embrittlement of this cast iron. In this study, the tensile tests were conducted using hydrogen-precharged specimens of three kinds of ferritic-pearlitic ductile cast irons, JIS-FCD400, JIS-FCD450 and JIS-FCD700. Based on the results, the role of pearlite in characterizing the hydrogen embrittlement of ductile cast iron was discussed.

Microstructure and Mechanical Properties of Inconel 625 Alloy on Low Carbon Steel by Heat Treatment after Overlay Welding

International Nuclear Information System (INIS)

Kim, Seungpil; Jang, Jaeho; Kim, Jungsoo; Kim, Byung Jun; Sohn, Keun Yong; Nam, Dae-Geun

2016-01-01

Overlay welding technique is one of methods used to improve metal mechanical properties such as strength, toughness and corrosion resistance. Generally, Inconel 625 alloy is used for overlay welding layer on low carbon steels for economic consideration. However, the method produces some problems in the microstructure of the cast structure and some defects, caused by the elevated temperatures of the overlay process. To resolve these problems, heat treatments are required. In this study, Inconel 625 alloy was welded on a low carbon steel by the overlay welding process to investigate the resulting microstructure and mechanical properties. A double heat treatment was performed to improve the mechanical properties of the welding and substrate layers. It was found that Inconel 625 alloy had an austenite microstructure after the first heat treatment, but the low carbon steel had a ferrite-pearlite microstructure after the second heat treatment. After the double heat treatment, the sample showed the optimum hardness because of grain refinement and homogenization of the microstructure.

Microstructure and Mechanical Properties of Inconel 625 Alloy on Low Carbon Steel by Heat Treatment after Overlay Welding

Energy Technology Data Exchange (ETDEWEB)

Kim, Seungpil; Jang, Jaeho; Kim, Jungsoo; Kim, Byung Jun; Sohn, Keun Yong; Nam, Dae-Geun [Korea Institute of Industrial Technology, Busan (Korea, Republic of)

2016-08-15

Overlay welding technique is one of methods used to improve metal mechanical properties such as strength, toughness and corrosion resistance. Generally, Inconel 625 alloy is used for overlay welding layer on low carbon steels for economic consideration. However, the method produces some problems in the microstructure of the cast structure and some defects, caused by the elevated temperatures of the overlay process. To resolve these problems, heat treatments are required. In this study, Inconel 625 alloy was welded on a low carbon steel by the overlay welding process to investigate the resulting microstructure and mechanical properties. A double heat treatment was performed to improve the mechanical properties of the welding and substrate layers. It was found that Inconel 625 alloy had an austenite microstructure after the first heat treatment, but the low carbon steel had a ferrite-pearlite microstructure after the second heat treatment. After the double heat treatment, the sample showed the optimum hardness because of grain refinement and homogenization of the microstructure.

Characterization of deformed pearlitic rail steel

Science.gov (United States)

Nikas, Dimitrios; Meyer, Knut Andreas; Ahlström, Johan

2017-07-01

Pearlitic steels are commonly used for railway rails because they combine good strength and wear properties. During service, the passage of trains results in a large accumulation of shear strains in the surface layer of the rail, leading to crack initiation. Knowledge of the material properties in this region is therefore important for fatigue life prediction. As the strain is limited to a thin surface layer, very large strain gradients can be found. This makes it very difficult to quantify changes in material behavior. In this study hardness measurements were performed close to the surface using the Knoop hardness test method. The orientation of the pearlitic lamellas was measured to give an overview of the deformed microstructure in the surface of the rail. Microstructural characterization of the material was done by optical microscopy and scanning electron microscopy to evaluate the changes in the microstructure due to the large deformation. A strong gradient can be observed in the top 50 μm of the rail, while deeper into the rail the microstructure of the base material is preserved.

Influence of surface defects on the fatigue crack initiation in pearlitic steel

Directory of Open Access Journals (Sweden)

Toribio Jesús

2014-06-01

Full Text Available Tensile fatigue tests were performed under load control, with constant stress range Δσ on pearlitic steel wires, from the hot rolled bar to the commercial prestressing steel wire (which has undergone seven cold drawing steps. Results show that fatigue cracks in pearlitic steels initiate at the wire surface starting from small defects, whose size decreases with the drawing process. Fatigue cracks created from defects (initiation phase exhibit a fractographic appearance consisting of ductile microtearing events which can be classified as tearing topography surface or TTS, and exhibit a remarkably lower spacing in the prestressing steel wire than in the hot rolled bar. In addition, some S-N tests were performed in both material forms under a stress range of about half the yield strength. In these tests, the main part of the fatigue life corresponds to the propagation stage in the hot rolled bar whereas such a main part of the life is associated with the initiation stage in the case of the prestressing steel wire.

Contributions of Rare Earth Element (La,Ce) Addition to the Impact Toughness of Low Carbon Cast Niobium Microalloyed Steels

Science.gov (United States)

Torkamani, Hadi; Raygan, Shahram; Garcia Mateo, Carlos; Rassizadehghani, Jafar; Palizdar, Yahya; San-Martin, David

2018-03-01

In this research Rare Earth elements (RE), La and Ce (200 ppm), were added to a low carbon cast microalloyed steel to disclose their influence on the microstructure and impact toughness. It is suggested that RE are able to change the interaction between the inclusions and matrix during the solidification process (comprising peritectic transformation), which could affect the microstructural features and consequently the impact property; compared to the base steel a clear evolution was observed in nature and morphology of the inclusions present in the RE-added steel i.e. (1) they changed from MnS-based to (RE,Al)(S,O) and RE(S)-based; (2) they obtained an aspect ratio closer to 1 with a lower area fraction as well as a smaller average size. Besides, the microstructural examination of the matrix phases showed that a bimodal type of ferrite grain size distribution exists in both base and RE-added steels, while the mean ferrite grain size was reduced from 12 to 7 μm and the bimodality was redressed in the RE-added steel. It was found that pearlite nodule size decreases from 9 to 6 μm in the RE-added steel; however, microalloying with RE caused only a slight decrease in pearlite volume fraction. After detailed fractography analyses, it was found that, compared to the based steel, the significant enhancement of the impact toughness in RE-added steel (from 63 to 100 J) can be mainly attributed to the differences observed in the nature of the inclusions, the ferrite grain size distribution, and the pearlite nodule size. The presence of carbides (cementite) at ferrite grain boundaries and probable change in distribution of Nb-nanoprecipitation (promoted by RE addition) can be considered as other reasons affecting the impact toughness of steels under investigation.

Tensile Fracture Behavior of Progressively-Drawn Pearlitic Steels

Directory of Open Access Journals (Sweden)

Jesús Toribio

2016-05-01

Full Text Available In this paper a study is presented of the tensile fracture behavior of progressively-drawn pearlitic steels obtained from five different cold-drawing chains, including each drawing step from the initial hot-rolled bar (not cold-drawn at all to the final commercial product (pre-stressing steel wire. To this end, samples of the different wires were tested up to fracture by means of standard tension tests, and later, all of the fracture surfaces were analyzed by scanning electron microscopy (SEM. Micro-fracture maps (MFMs were assembled to characterize the different fractographic modes and to study their evolution with the level of cumulative plastic strain during cold drawing.

Evolution of carbon distribution and mechanical properties during the static strain ageing of heavily drawn pearlitic steel wires

International Nuclear Information System (INIS)

Lamontagne, A.; Massardier, V.; Sauvage, X.; Kléber, X.; Mari, D.

2016-01-01

The static strain ageing of heavily cold-drawn pearlitic steel wires was investigated using both global techniques and local techniques (Atom Probe Tomography (APT)), in order to highlight how the cold-drawn destabilized microstructure returns to a more stable state during post-drawing treatments between 20 °C and 150 °C. The global techniques (thermoelectric power, differential scanning calorimetry) clearly showed that ageing occurs in three successive ageing stages and is due to a redistribution of the carbon atoms coming from the strain-induced cementite dissolution. The first ageing stage was unambiguously attributed to the carbon segregation to the defects, while the second and third stages were interpreted as being due to the precipitation of intermediate carbides (2nd stage) and cementite (3rd stage). The true strain was not found to significantly affect the ageing kinetics and mechanisms but appeared to play a role in the amount of carbon atoms involved in the different ageing stages. APT analyses confirmed that ageing is governed by the carbon depletion of strain-induced supersaturated ferrite. The strengthening mechanisms associated with the different ageing stages were also discussed.

The Nitrocarburising Response of Low Temperature Bainite Steel

Directory of Open Access Journals (Sweden)

Daniel Fabijanic

2017-06-01

Full Text Available The nitrocarburising response of low transformation temperature ultrafine and nanoscale bainitic steel was investigated and compared with martensite and pearlite from the same steel composition. It was found that the retained austenite content of the bainitic steel dictated the core hardness after nitrocarburising. The refined bainitic structure showed improvements in the nitriding depth and hardness of the nitrocarburised layer, compared to coarser grained martensitic and pearlitic structures, possibly due to the fine structure and the distribution of nitride forming elements.

VARIATION OF SUBSTRUCTURES OF PEARLITIC HEAT RESISTANT STEEL AFTER HIGH TEMPERATURE AGING

Institute of Scientific and Technical Information of China (English)

R.C.Yang; K.Chen; H.X.Feng; H.Wang

2004-01-01

The observations of dislocations, substructures and other microstructural details were conducted mainly by means of transmission electron microscope (TEM) and scanning electron microscope (SEM) for 12Cr1Mo V pearlitic heat-resistant steel. It is shown that during the high temperature long-term aging, the disordered and jumbled phasetransformed dislocations caused by normalized cooling are recovered and rearranged into cell substructures, and then the dislocation density is reduced gradually. Finally a low density linear dislocation configuration and a stabler dislocation network are formed and ferritic grains grow considerably.

Microstructure and strengthening mechanisms in cold-drawn pearlitic steel wire

DEFF Research Database (Denmark)

Zhang, Xiaodan; Godfrey, Andy; Huang, Xiaoxu

2011-01-01

Strengthening mechanisms and strength–structure relationships have been analyzed in a cold-drawn pearlitic steel with a structural scale in the nanometer range and a flow stress of about 3.5GPa. The wires have been drawn up to a strain of 3.7 and the structures analyzed and quantified by transmis......Strengthening mechanisms and strength–structure relationships have been analyzed in a cold-drawn pearlitic steel with a structural scale in the nanometer range and a flow stress of about 3.5GPa. The wires have been drawn up to a strain of 3.7 and the structures analyzed and quantified...... by transmission electron microscopy and high resolution electron microscopy. The mechanical properties have been determined by tensile testing. It is found that the interlamellar spacing and the thickness of the cementite lamellae are reduced in accordance with the changes in wire diameter up to a strain of 2...... at the ferrite/cementite interface. Three strengthening mechanisms have been analyzed: (i) boundary strengthening, (ii) dislocation strengthening and (iii) solid solution hardening. The individual and combined contributions, based on an assumption of linear additivity, of these mechanisms to the wire strength...

Ultrafine grained steels processed by equal channel angular pressing

International Nuclear Information System (INIS)

Shin, Dong Hyuk; Park, Kyung-Tae

2005-01-01

Recent development of ultrafine grained (UFG) low carbon steels by using equal channel angular pressing (ECAP) and their room temperature tensile properties are reviewed, focusing on the strategies overcoming their inherent mechanical drawbacks. In addition to ferrite grain refinement, when proper post heat treatments are imposed, carbon atom dissolution from pearlitic cementite during ECAP can be utilized for microstructural modification such as uniform distribution of nano-sized cementite particles or microalloying element carbides inside UFG ferrite grains and fabrication of UFG ferrite/martensite dual phase steel. The utilization of nano-sized particles is effective on improving thermal stability of UFG low carbon ferrite/pearlite steel but less effective on improving its tensile properties. By contrast, UFG ferrite/martensite dual phase steel exhibits an excellent combination of ultrahigh strength, large uniform elongation and extensive strain hardenability

Microstructural characterization and formation mechanism of abnormal segregation band of hot rolled ferrite/pearlite steel

Energy Technology Data Exchange (ETDEWEB)

Feng, Rui [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Engineering Research Center of Large Size Alloy Structural Steel Bars of Shandong Province, Jinan 250061 (China); School of Materials Science and Engineering, Shandong University of Technology, Zibo 255049 (China); Li, Shengli, E-mail: lishengli@sdu.edu.cn [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Engineering Research Center of Large Size Alloy Structural Steel Bars of Shandong Province, Jinan 250061 (China); Zhu, Xinde [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Ao, Qing [School of Materials Science and Engineering, Shandong University, Jinan 250061 (China); Engineering Research Center of Large Size Alloy Structural Steel Bars of Shandong Province, Jinan 250061 (China)

2015-10-15

In order to further reveal the microstructural characterization and formation mechanism of abnormal segregation band of hot rolled ferrite/pearlite steel, the microstructure of this type steel was intensively studied with Scanning Auger Microprobe (SAM), etc. The results show that severe C–Mn segregation exists in the abnormal segregation band region at the center of hot rolled ferrite/pearlite steel, which results from the Mn segregation during solidification process of the continuous casting slab. The C–Mn segregation causes relative displacement of pearlite transformation curve and bainite transformation curve of C curve in the corresponding region, leading to bay-like shaped C curve. The bay-like shaped C curve creates conditions for the transformation from supercooling austenite to bainite at relatively lower cooling rate in this region. The Fe–Mn–C Atomic Segregation Zone (FASZ) caused by C–Mn segregation can powerfully retard the atomic motion, and increase the lattice reconstruction resistance of austenite transformation. These two factors provide thermodynamic and kinetic conditions for the bainite transformation, and result in the emergence of granular bainitic abnormal segregation band at the center of steel plate, which leads to lower plasticity and toughness of this region, and induces the layered fracture. - Highlights: • Scanning Auger Microprobe (SAM) is applied in the fracture analysis. • The abnormal segregation band region appears obvious C–Mn segregation. • The C–Mn segregation leads to bay-like shaped C curve. • The C–Mn segregation leads to Fe–Mn–C Atomic Segregation Zone.

Ultra-Low Carbon Bainitic Steels for Heavy Plate Applications

Science.gov (United States)

1990-12-01

these steels. The CCT diagrams 7 of steels typical of the HY grades indicate that the nose of the proeutectoid ferrite/pearlite reactions is located...austenite, carbides, and martensite. An example of the type of CCT diagram for one of the steels used in this investigation is presented in Figure 12...introduce a "bay" of unstable austenite which acts to separate the ferrite "nose" from the bainite/martensite regions on TTT or CCT diagrams , see Figure

Effect of substrates on microstructure and mechanical properties of nano-eutectic 1080 steel produced by aluminothermic reaction

International Nuclear Information System (INIS)

La, Peiqing; Li, Zhengning; Li, Cuiling; Hu, Sulei; Lu, Xuefeng; Wei, Yupeng; Wei, Fuan

2014-01-01

Nano-eutectic bulk 1080 carbon steel was prepared on glass and copper substrates by an aluminothermic reaction casting. The microstructure of the steel was analyzed by an optical microscope, transmission electron microscopy, an electron probe micro-analyzer, a scanning electron microscope and X-ray diffraction. Results show that the microstructure of the steel consisted of a little cementite and lamellar eutectic pearlite. Average lamellar spacing of the pearlite prepared on copper and glass substrates was about 230 nm and 219 nm, respectively. Volume fraction of the pearlite of the two steels was about 95%. Hardness of the steel was about 229 and 270 HV. Tensile strength was about 610 and 641 MPa and tensile elongation was about 15% and 8%. Compressive strength was about 1043 and 1144 MPa. Compared with the steel prepared on copper substrate, the steel prepared on glass substrate had smaller lamellar spacing of the pearlite phase and higher strength, and low ductility due to the smaller spacing. - Highlights: • 1080-carbon steels were successfully prepared by an aluminothermic reaction casting. • Lamellar spacing of the nanoeutetic pearlite is less than 250 nm. • The compressive strength of the steel is about 1144 MPa. • The tensile ductility of the steel is about 15%

Multiscale description of carbon-supersaturated ferrite in severely drawn pearlitic wires

International Nuclear Information System (INIS)

Nematollahi, Gh. Ali; Grabowski, Blazej; Raabe, Dierk; Neugebauer, Jörg

2016-01-01

A multiscale simulation approach based on atomistic calculations and a discrete diffusion model is developed and applied to carbon-supersaturated ferrite, as experimentally observed in severely deformed pearlitic steel. We employ the embedded atom method and the nudged elastic band technique to determine the energetic profile of a carbon atom around a screw dislocation in bcc iron. The results clearly indicate a special region in the proximity of the dislocation core where C atoms are strongly bound, but where they can nevertheless diffuse easily due to low barriers. Our analysis suggests that the previously proposed pipe mechanism for the case of a screw dislocation is unlikely. Instead, our atomistic as well as the diffusion model results support the so-called drag mechanism, by which a mobile screw dislocation is able to transport C atoms along its glide plane. Combining the C-dislocation interaction energies with density-functional-theory calculations of the strain dependent C formation energy allows us to investigate the C supersaturation of the ferrite phase under wire drawing conditions. Corresponding results for local and total C concentrations agree well with previous atom probe tomography measurements indicating that a significant contribution to the supersaturation during wire drawing is due to dislocations.

Effect of magnesium ions on the initial oxidation stages of carbon steel

International Nuclear Information System (INIS)

Subramanian, H.; Subramanian, Veena; Rangarajan, S.; Narasimhan, S.V.; Velmurugan, S.

2012-09-01

Metal Ion Passivation (MIP) is a technique in which passivating ions get into the oxide of structural materials and modifies the oxide in such a way as to reduce the corrosion and corrosion release rates. Magnesium ions are found to be efficient in passivating carbon steel. This study is an attempt to understand the role of magnesium ions during the early stage of film growth on carbon steel. The study reveals that in the presence of Mg, the initial oxide film formed by the application of potential had a different electrochemical property. The microstructure of the parent alloy of steel also interacted differently with Mg during the film formation. The ferrite film was grown on carbon steel by applying 0.1 V (vs SCE) in borate buffer (pH=9, 85 deg. C). The formation and coverage of film on the surface was ascertained by measuring the steady state current density as a function of time. The steady state current density was achieved faster when Mg was present in the solution. The thin film formed was characterized by both by electrochemical impedance spectroscopy and atomic force microscopy. The formation of a passive film (at 0.1 V vs SCE) was evident in both with and without Mg cases, with total impedance of the system increasing by an order of magnitude compared to the film formed at OCP (∼ - 0.825 V vs SCE). The data was fitted to an equivalent circuit representing a metal covered with a porous film. The fit parameters were significantly different for Mg containing system and the charge transfer resistance at oxide/solution interface was observed to be two times higher. The capacitance of the film was also higher in presence of Mg indicating a thinner film. The thin films on carbon steel were characterized by AFM in semi contact mode. The surfaces were found to be covered with fine oxide. Two morphologically different regions could be identified on the surface and they were assigned as pearlite and ferrite regions. One of the most notable observations was the

Tensile property improvement of TWIP-cored three-layer steel sheets fabricated by hot-roll-bonding with low-carbon steel or interstitial-free steel

Science.gov (United States)

Park, Jaeyeong; Kim, Jung-Su; Kang, Minju; Sohn, Seok Su; Cho, Won Tae; Kim, Hyoung Seop; Lee, Sunghak

2017-01-01

TWIP-cored three-layer steel sheets were newly fabricated by hot rolling of TWIP steel sheet surrounded by low-carbon (LC) or interstitial-free (IF) steel sheets. TWIP/LC or TWIP/IF interfaces were well bonded without pores or voids, while a few pearlites were thinly formed along the interfaces. The strengths and elongation of the TWIP-cored sheets increased as the volume fraction of TWIP-cored region increased, and were also well matched with the ones calculated by a rule of mixtures based on volume fraction or force fraction. According to digital image correlation and electron back-scatter diffraction analyses, very high strain hardening effect in the initial deformation stage and active twin formation in the interfacial region beneficially affected the overall homogeneous deformation in the TWIP-cored sheets without any yield point phenomenon occurring in the LC sheet and serrations occurring in the TWIP sheet, respectively. These TWIP-cored sheets can cover a wide range of yield strength, tensile strength, and ductility levels, e.g., 320~498 MPa, 545~878 MPa, and 48~54%, respectively, by controlling the volume fraction of TWIP-cored region, and thus present new applications to multi-functional automotive steel sheets requiring excellent properties.

Can Pearlite form Outside of the Hultgren Extrapolation of the Ae3 and Acm Phase Boundaries?

Science.gov (United States)

Aranda, M. M.; Rementeria, R.; Capdevila, C.; Hackenberg, R. E.

2016-02-01

It is usually assumed that ferrous pearlite can form only when the average austenite carbon concentration C 0 lies between the extrapolated Ae3 ( γ/ α) and Acm ( γ/ θ) phase boundaries (the "Hultgren extrapolation"). This "mutual supersaturation" criterion for cooperative lamellar nucleation and growth is critically examined from a historical perspective and in light of recent experiments on coarse-grained hypoeutectoid steels which show pearlite formation outside the Hultgren extrapolation. This criterion, at least as interpreted in terms of the average austenite composition, is shown to be unnecessarily restrictive. The carbon fluxes evaluated from Brandt's solution are sufficient to allow pearlite growth both inside and outside the Hultgren Extrapolation. As for the feasibility of the nucleation events leading to pearlite, the only criterion is that there are some local regions of austenite inside the Hultgren Extrapolation, even if the average austenite composition is outside.

Carburizing treatment of low alloy steels: Effect of technological parameters

Science.gov (United States)

Benarioua, Younes

2018-05-01

The surface areas of the parts subjected to mechanical loads influence to a great extent the resistance to wear and fatigue. In majority of cases, producing of a hard superficial layer on a tough substrate is conducive to an increased resistance to mechanical wear and fatigue. Cementation treatment of low alloy steels which bonds superficial martensitic layer of high hardness and lateral compressive to a core of lower hardness and greater toughness is an example of a good solution of the problem. The high hardness of the martensitic layer is due to an increased concentration of interstitial carbon atoms in the austenite before quenching. The lower hardness of the core after quenching is due to the presence of ferrite and pearlite components which appear if the cooling rate after austenitization becomes lower than the critical on. The objective of the present study was to obtain a cemented surface layer on low alloy steel by means of pack carburizing treatment. Different steel grades, austenitization temperatures as well as different soaking times were used as parameters of the pack carburizing treatment. During this treatment, carbon atoms from the pack powder diffuse toward the steels surface and form compounds of iron carbides. The effect of carburizing parameters on the transformation rate of low carbon surface layer of the low alloy steel to the cemented one was investigated by several analytical techniques.

Stabilization of growth of a pearlite colony because of interaction between carbon and lattice dilatations

Science.gov (United States)

Razumov, I. K.

2017-10-01

The previously proposed model of pearlite transformation develops taking into account the possible interaction between carbon and lattice dilatations arising in austenite near the pearlite colony. The normal stresses caused by the colony stimulate autocatalysis of plates, and tangential stresses promote the stabilization of the transformation front. The mechanism of ferrite branching, which can play an important role in the kinetics of pearlite and bainite transformations, is discussed.

Structural Parameters and Strengthening Mechanisms in Cold-Drawn Pearlitic Steel Wires

DEFF Research Database (Denmark)

Zhang, Xiaodan; Godfrey, Andy; Huang, Xiaoxu

2012-01-01

Pearlitic steel wires have a nanoscale structure and a strength which can reach 5 GPa. In order to investigate strengthening mechanisms, structural parameters including interlamellar spacing, dislocation density and cementite decomposition, have been analyzed by transmission electron microscopy...... and high resolution electron microscopy in wires cold drawn up to a strain of 3.7. Three strengthening mechanisms, namely boundary strengthening, dislocation strengthening and solid solution hardening have been analyzed and good agreement has been found between the measured flow stress and the value...

New mesoscopic constitutive model for deformation of pearlitic steels up to moderate strains

Science.gov (United States)

Alkorta, J.; Martínez-Esnaola, J. M.; de Jaeger, P.; Gil Sevillano, J.

2017-07-01

A new constitutive model for deformation of pearlitic steels has been developed that describes the mechanical behaviour and microstructural evolution of lamellar multi-colony pearlite. The model, a two-phase continuum model, considers the plastic anisotropy of ferrite derived from its lamellar structure but ignores any anisotropy associated with cementite and does not consider the crystal structure of either constituent. The resulting plastic constitutive equation takes into account a dependence on both the pearlitic spacing (arising from the confined slip of dislocations in the lamellae) and on strengthening from the evolving intra-lamellar dislocation density. A Kocks-Mecking strain hardening/recovery model is used for the lamellar ferrite, whereas perfect-plastic behaviour is assumed for cementite. The model naturally captures the microstructural evolution and the internal micro-stresses developed due to the different mechanical behaviour of both phases. The model is also able to describe the lamellar evolution (orientation and interlamellar spacing) with good accuracy. The role of plastic anisotropy in the ferritic phase has also been studied, and the results show that anisotropy has an important impact on both microstructural evolution and strengthening of heavily drawn wires.

Effect of starting microstructure upon the nucleation sites and distribution of graphite particles during a graphitising anneal of an experimental medium-carbon machining steel

Energy Technology Data Exchange (ETDEWEB)

Inam, A., E-mail: aqil.ceet@pu.edu.pk; Brydson, R., E-mail: mtlrmdb@leeds.ac.uk; Edmonds, D.V., E-mail: d.v.edmonds@leeds.ac.uk

2015-08-15

The potential for using graphite particles as an internal lubricant during machining is considered. Graphite particles were found to form during graphitisation of experimental medium-carbon steel alloyed with Si and Al. The graphite nucleation sites were strongly influenced by the starting microstructure, whether ferrite–pearlite, bainite or martensite, as revealed by light and electron microscopy. Favourable nucleation sites in the ferrite–pearlite starting microstructure were, not unexpectedly, found to be located within pearlite colonies, no doubt due to the presence of abundant cementite as a source of carbon. In consequence, the final distribution of graphite nodules in ferrite–pearlite microstructures was less uniform than for the bainite microstructure studied. In the case of martensite, this study found a predominance of nucleation at grain boundaries, again leading to less uniform graphite dispersions. - Highlights: • Metallography of formation of graphite particles in experimental carbon steel. • Potential for using graphite in steel as an internal lubricant during machining. • Microstructure features expected to influence improved machinability studied. • Influence of pre-anneal starting microstructure on graphite nucleation sites. • Influence of pre-anneal starting microstructure on graphite distribution. • Potential benefit is new free-cutting steel compositions without e.g. Pb alloying.

Crack tip fields and mixed mode fracture behaviour of progressively drawn pearlitic steel

Directory of Open Access Journals (Sweden)

J. Toribio

2015-07-01

Full Text Available This paper deals with the influence of the cold drawing process on the fracture behaviour of pearlitic steels. To this end, fracture tests under axial loading were performed on steel wires with different drawing degree (from a hot rolled bar to a commercial prestressing steel wire, transversely pre-cracked by fatigue, analyzing in detail the changes in fracture micromechanisms. The deflection angles of the fracture path were measured by longitudinal metallographic sections and the characteristic parameters of the loaddisplacement plot were related to different fracture events. Results allowed a calculation of critical stress intensity factors for different fracture angles and drawing degrees, thus evaluating the strength anisotropy and obtaining a sort of directional toughness.

Revealing microstructural and mechanical characteristics of cold-drawn pearlitic steel wires undergoing simulated galvanization treatment

Energy Technology Data Exchange (ETDEWEB)

Fang Feng, E-mail: fangfeng@seu.edu.cn [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Hu Xianjun [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China); Jiangsu Sha-Steel Group, Zhangjiagang City, Jiangsu Province 215625 (China); Chen Shaohui [Jiangsu Sha-Steel Group, Zhangjiagang City, Jiangsu Province 215625 (China); Xie Zonghan [School of Engineering, Edith Cowen University, Joondalup, WA 6027 (Australia); Jiang Jianqing [School of Materials Science and Engineering, Southeast University, Nanjing 211189 (China)

2012-06-15

Highlights: Black-Right-Pointing-Pointer Annealing time on microstructure and mechanical properties of cold-drawn steel wires were studied. Black-Right-Pointing-Pointer Exothermic peak in cold-drawn wire was resulting from the spheroidization of lamellar cementite. Black-Right-Pointing-Pointer Spheroidization of lamellar cementite is the main effect for torsion property of wires after annealing. - Abstract: Spheroidization of lamellar cementite often occurs in cold-drawn pearlitic steel wires during galvanizing treatment, leading to the degradation of mechanical properties. Therefore, it is important to understand effects of galvanization process on microstructure and mechanical properties of cold-drawn wires. In this paper, cold-drawn steel wires were fabricated by cold drawing pearlitic steel rods from 13 mm to 6.9 mm in diameter. Thermal annealing at 450 Degree-Sign C was used to simulate galvanizing treatment of steel wires. Tensile strength, elongation and torsion laps of steel rods and wires with, and without, annealing treatment were determined. Microstructure was observed using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). In addition, differential scanning calorimetry (DSC) was used to probe the spheroidization temperature of cementite. Experimental results showed that tensile strength of wires increased from 1780 MPa to 1940 MPa for annealing <5 min, and then decreased. Tensile strength became constant for annealing >10 min. Elongation of wires decreased for annealing <2.5 min, and then recovered slightly. It approached a constant value for annealing >5 min. Tensile strength and elongation of wires were both influenced by the strain age hardening and static recovery processes. Notably, torsion laps of wires hardly changed when annealing time was less than 2.5 min, and then decreased rapidly. Its value became constant when the hold time is greater than 10 min. Lamellar cementite began to spheroidize at annealing >2.5 min

Hierarchical structures in cold-drawn pearlitic steel wire

DEFF Research Database (Denmark)

Zhang, Xiaodan; Godfrey, Andrew; Hansen, Niels

2013-01-01

The microstructure and crystallography of drawn pearlitic steel wires have been quantified by a number of electron microscopy techniques including scanning electron microscopy, transmission electron microscopy, electron backscatter diffraction and nanobeam diffraction, with focus on the change...... in the structure and crystallography when a randomly oriented cementite structure in a patented wire during wire drawing is transformed into a lamellar structure parallel to the drawing axis. Changes in the interlamellar spacing and in the misorientation angle along and across the ferrite lamellae show significant...... through-diameter variations in wires drawn to large strains P 1.5. The structural evolution is hierarchical as the structural variations have their cause in a different macroscopic orientation of the cementite in the initial (patented) structure with respect to the wire axis. The through...

Hierarchical structures in cold-drawn pearlitic steel wire

DEFF Research Database (Denmark)

Zhang, Xiaodan; Godfrey, Andrew; Hansen, Niels

2013-01-01

The microstructure and crystallography of drawn pearlitic steel wires have been quantified by a number of electron microscopy techniques including scanning electron microscopy, transmission electron microscopy, electron backscatter diffraction and nanobeam diffraction, with focus on the change...... in the structure and crystallography when a randomly oriented cementite structure in a patented wire during wire drawing is transformed into a lamellar structure parallel to the drawing axis. Changes in the interlamellar spacing and in the misorientation angle along and across the ferrite lamellae show significant...... through-diameter variations in wires drawn to large strains ⩾ 1.5. The structural evolution is hierarchical as the structural variations have their cause in a different macroscopic orientation of the cementite in the initial (patented) structure with respect to the wire axis. The through...

Effects of niobium addition on the structure and properties of medium and high carbon steels. v. 1,2

International Nuclear Information System (INIS)

Mei, P.R.

1983-01-01

An evaluation about the use of niobium in medium and high carbon steels, with ferritic-pearlitic structure, through the understanding of niobium actuaction mechanism in the structure, and consequently in the mechanical properties of those steels is done. (E.G.) [pt

Correlation between residual stress and plastic strain amplitude during low cycle fatigue of mechanically surface treated austenitic stainless steel AISI 304 and ferritic-pearlitic steel SAE 1045

Energy Technology Data Exchange (ETDEWEB)

Nikitin, I. [Institute of Materials Engineering, University of Kassel, 34125 Kassel, Hessen (Germany)], E-mail: Ivan.Nikitin@infineon.com; Besel, M. [Institute of Materials Engineering, University of Kassel, 34125 Kassel, Hessen (Germany)

2008-09-15

Mechanical surface treatments such as deep rolling are known to affect the near-surface microstructure and induce, e.g. residual stresses and/or increase the surface hardness. It is well known that, e.g. compressive residual stress states usually increase the lifetime under fatigue loading. The stress relaxation behaviour and the stability of the residual stress during fatigue loading depend on the mechanical surface treatment method. In this paper three different surface treatments are used and their effects on the low cycle fatigue behaviour of austenitic stainless steel (AISI 304) and ferritic-pearlitic steel (SAE 1045) are investigated. X-ray diffraction is applied for the non-destructive evaluation of the stress state and the microstructure. It is found that consecutive deep rolling and annealing as well as high temperature deep rolling produce more stable near-surface stress states than conventional deep rolling at room temperature. The plastic strain amplitudes during fatigue loading are measured and it is shown that they correlate well with the induced residual stress and its relaxation, respectively. Furthermore, Coffin-Manson plots are presented which clearly show the correlation between the plastic strain amplitude and the fatigue lifetime.

Low cycle fatigue behaviors of low alloy steels in 310 .deg. C deoxygenated water

International Nuclear Information System (INIS)

Jang, Hun

2008-02-01

steel - heat A showed ductile striations in ferrite phase. Also, secondary and surface crack of SA508 Gr.1a low alloy steel - heat A grew into ferrite phase and ferrite - pearlite phase boundaries. The increase in stress intensity at the pearlite crack tip by restricted strain may contribute to fatigue crack propagation along ferrite - pearlite phase boundaries. On the other hand, the fatigue surfaces of SA508 Gr.1a - heat B and SA508 Gr.3 low alloy steels showed relatively less striations due to their homogeneous carbides. And the secondary and surface cracks of SA508 Gr.1a low alloy steel - heat B and SA508 Gr.3 low alloy steel grew into ferrite phase between carbides. The homogeneous carbides could more effectively decrease the crack growth rate. Therefore, the fatigue crack growth rate in SA508 Gr.1a low alloy steel - heat A could be higher than those in SA508 Gr.1a low alloy steel - heat B and SA508 Gr.3 low alloy steel. Also, the fatigue crack growth rate of SA508 Gr.3 low alloy steel may be shorter than that SA508 Gr.1a low alloy steel - heat B due to its low ductility and high yield strength

Operational reliability of high pressure steam lines of pearlitic steels after 150-200 thousand h service

International Nuclear Information System (INIS)

Veksler, E.Ya.; Chajkovskij, V.M.; Osasyuk, V.V.

1980-01-01

Usage of both calculational and physical methods is recommended to estimate a service operating life of long-term working steam line materials. Application of these methods is demonstrated when studying steam line bends made of 12MKh and 12Kh1MF pearlitic steels. Good coincidence of results for the determination of residual durability of steam lines is obtained using these two methods [ru

Delamination of Pearlitic Steel Wires: The Defining Role of Prior-Drawing Microstructure

Science.gov (United States)

Durgaprasad, A.; Giri, S.; Lenka, S.; Sarkar, Sudip Kumar; Biswas, Aniruddha; Kundu, S.; Mishra, S.; Chandra, S.; Doherty, R. D.; Samajdar, I.

2018-03-01

This article reports the occasional (alignment of the pearlite: 22 ± 5 pct vs 34 ± 4 pct in the nondelaminated wires. Although all wires had similar through-thickness texture and stress gradients, delaminated wires had stronger gradients in composition and higher hardness across the ferrite-cementite interface. Carbide dissolution and formation of supersaturated ferrite were clearly correlated with delamination, which could be effectively mitigated by controlled laboratory annealing at 673 K. Direct observations on samples subjected to simple shear revealed significant differences in shear localizations. These were controlled by pearlite morphology and interlamellar spacing. Prior-drawing microstructure of coarse misaligned pearlite thus emerged as a critical factor in the wire drawing-induced delamination of the pearlitic wires.

Hot ductility of medium carbon steel with vanadium

International Nuclear Information System (INIS)

Lee, Chang-Hoon; Park, Jun-Young; Chung, JunHo; Park, Dae-Bum; Jang, Jin-Young; Huh, Sungyul; Ju Kim, Sung; Kang, Jun-Yun; Moon, Joonoh; Lee, Tae-Ho

2016-01-01

Hot ductility of medium carbon steel containing 0.52 wt% of carbon and 0.11 wt% of vanadium was investigated using a hot tensile test performed up to fracture. The hot ductility was evaluated by measuring the reduction of area of the fractured specimens, which were strained at a variety of test temperatures in a range of 600–1100 °C at a strain rate of 2×10"−"3/s. The hot ductility was excellent in a temperature range of 950–1100 °C, followed by a decrease of the hot ductility below 950 °C. The hot ductility continued to drop as the temperature was lowered to 600 °C. The loss of hot ductility in a temperature range of 800–950 °C, which is above the Ae_3 temperature, was due to V(C,N) precipitation at austenite grain boundaries. The further decline of hot ductility between 700 °C and 750 °C resulted from the transformation of ferrite films decorating austenite grain boundaries. The hot ductility continued to decrease at 650 °C or less, owing to ferrite films and the pearlite matrix, which is harder than ferrite. The pearlite was transformed from austenite due to relatively high carbon content.

Fatigue of carbon and low-alloy steels in LWR environments

International Nuclear Information System (INIS)

Chopra, O.K.; Michaud, W.F.; Shack, W.J.

1994-01-01

Fatigue tests have been conducted on A106-Gr B carbon steel and A533-Gr B low-alloy steel to evaluate the effects of an oxygenated-water environment on the fatigue life of these steels. For both steels, environmental effects are modest in PWR water at all strain rates. Fatigue data in oxygenated water confirm the strong dependence of fatigue life on dissolved oxygen (DO) and strain rate. The effect of strain rate on fatigue life saturates at some low value, e.g., between 0.0004 and 0.001%/s in oxygenated water with ∼0.8 ppm DO. The data suggest that the saturation value of strain rate may vary with DO and sulfur content of the steel. Although the cyclic stress-strain and cyclic-hardening behavior of carbon and low-alloy steels is distinctly different, the degradation of fatigue life of these two steels with comparable sulfur levels is similar. The carbon steel exhibits pronounced dynamic strain aging, whereas strain-aging effects are modest in the low-alloy steel. Environmental effects on nucleation of fatigue crack have also been investigated. The results suggest that the high-temperature oxygenated water has little or not effect on crack nucleation

Characterization of D2 tool steel friction surfaced coatings over low carbon steel

International Nuclear Information System (INIS)

Sekharbabu, R.; Rafi, H. Khalid; Rao, K. Prasad

2013-01-01

Highlights: • Solid state coating by friction surfacing method. • D2 tool steel is coated over relatively softer low carbon steel. • Defect free interface between tool steel coating and low carbon steel substrate. • D2 coatings exhibited higher hardness and good wear resistance. • Highly refined martensitic microstructure in the coating. - Abstract: In this work D2 tool steel coating is produced over a low carbon steel substrate using friction surfacing process. The process parameters are optimized to get a defect free coating. Microstructural characterization is carried out using optical microscopy, scanning electron microscopy and X-ray diffraction. Infrared thermography is used to measure the thermal profile during friction surfacing of D2 steel. Wear performance of the coating is studied using Pin-on-Disk wear tests. A lower rotational speed of the consumable rod and higher translational speed of the substrate is found to result in thinner coatings. Friction surfaced D2 steel coating showed fine-grained martensitic microstructure compared to the as-received consumable rod which showed predominantly ferrite microstructure. Refinement of carbides in the coating is observed due to the stirring action of the process. The infrared thermography studies showed the peak temperature attained by the D2 coating to be about 1200 °C. The combined effect of martensitic microstructure and refined carbides resulted in higher hardness and wear resistance of the coating

TOWARDS THE CONCEPT OF GLOBULAR PEARLITE

OpenAIRE

A. G. Anisovich; M. K. Stepankova; A. A. Andrushevich

2016-01-01

Explanatory imprecisions of concept of globular pearlite and ferrite-carbide-mixture are considered. The need of concept binding of globular pearlite to specific grain with 0.8% carbon content is explained with the assistance of exemplary data obtained at the present metallographic equipment. The question of educational material presentation concerning the process of teaching of discipline «Materials and construction materials technology» is discussed in relation to the educational process of...

Effect of austenitization conditions on kinetics of isothermal transformation of austenite of structural steels

International Nuclear Information System (INIS)

Konopleva, E.V.; Bayazitov, V.M.; Abramov, O.V.; Kozlova, A.G.

1987-01-01

Effect of austenization of kinetics of pearlite and bainite transformations for steels with different carbon content differing by alloying character and degree has been investigated. Austenization temperature increase is shown to leads to retardation of ferrite-pearlite transformation in low- and medium-carbon alloyed steels. Step-like holding in the region of austenite stable state (850, 950 deg) after high-temperature heating (1100 deg C) increases the rate of transformation partially recovering its kinetics and decomposition velocity after low-temperature heating in steels alloyed advantageously with carbide-forming elements (08Kh2G2F, 30Kh3) and does not affect kinetics in the 35Kh, 30KhGSN2A, 45N5 steels. Increase of heating temperature and growth of an austenite grain cause considerable acceleration of bainite transformation, increase of the temperaure of bainite transformation beginning and increase of the transformation amplitude in the 08Kh2G2F, 30Kh3 steels and affect weakly kinetics in steels with mixed alloying (30KhGSN2A) or low-alloy one (35Kh). The bainite transformation rate in the 45N5 steelite does not depend on austenization. The effect of additional acceleration of bainite transformation as a result holding after high-temperature heating in those steels, where activation of transformation occurs with increase of heating temperature

Correlation between grade of pearlite spheroidization and laser induced spectra

Science.gov (United States)

Yao, Shunchun; Dong, Meirong; Lu, Jidong; Li, Jun; Dong, Xuan

2013-12-01

Laser induced breakdown spectroscopy (LIBS) which is used traditionally as a spectrochemical analytical technique was employed to analyze the grade of pearlite spheroidization. Three 12Cr1MoV steel specimens with different grades of pearlite spheroidization were ablated to produce plasma by pulse laser at 266 nm. In order to determine the optimal temporal condition and plasma parameters for correlating the grade of pearlite spheroidization and laser induced spectra, a set of spectra at different delays were analyzed by the principal component analysis method. Then, the relationship between plasma temperature, intensity ratios of ionic to atomic lines and grade of pearlite spheroidization was studied. The analysis results show that the laser induced spectra of different grades of pearlite spheroidization can be readily identifiable by principal component analysis in the range of 271.941-289.672 nm with 1000 ns delay time. It is also found that a good agreement exists between the Fe ionic to atomic line ratios and the tensile strength, whereas there is no obvious difference in the plasma temperature. Therefore, LIBS may be applied not only as a spectrochemical analytical technique but also as a new way to estimate the grade of pearlite spheroidization.

Comparison of fracture properties for two types of low alloy steels

International Nuclear Information System (INIS)

Nasreldin, A.M.

2004-01-01

The fracture properties of two types of low alloy steels used in the pressure vessel and boilers industry were determined. The first type was the steel A533-B which comprised a fully bainitic microstructure. The second one was the C-Mn steel which consisted of ferritic-pearlitic microstructure. The following fracture properties were determined using instrumented impact testing: the total fracture energy, the crack initiation and propagation energies, the brittleness transition temperature and the local fracture stress. The steel A533-B showed better fracture properties at high testing temperatures, while the C-Mn steel displayed higher resistance to brittle fracture at low testing temperatures. The results were discussed in relation to the difference in microstructure and fracture surface morphology for both steels

Detection of fatigue fracture in pearlitic flake graphite cast iron with the help of scanning and transmission electron microscopy

International Nuclear Information System (INIS)

Dunger, B.; Hunger, J.

1976-01-01

To prove the existence of the characteristic features of fatigue fracture in a pearlitic flake graphite cast iron, its fracture surface topography revealed by scanning electron microscopy has been compared with that of a pearlitic steel, the fractures having been caused by static tensile and by cyclic bending tests. The characteristic features of fatigue fracture were visible in the pearlitic matrix of the steel and of the flake graphite cast iron as well. These features differ characteristically from the lamellar structure of the pearlite, particularly after etching the surface area of the fractures. The graphite structures as viewed on the electron scanning and the electron transmission microscope are described. (orig.) [de

Macro-carriers of plastic deformation of steel surface layers detected by digital image correlation

Energy Technology Data Exchange (ETDEWEB)

Kopanitsa, D. G., E-mail: kopanitsa@mail.ru; Ustinov, A. M., E-mail: artemustinov@mail.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); Potekaev, A. I., E-mail: potekaev@spti.tsu.ru [National Research Tomsk State University, 36 Lenin Ave., Tomsk, 634050 (Russian Federation); Klopotov, A. A., E-mail: klopotovaa@tsuab.ru [Tomsk State University of Architecture and Building, 2 Solyanaya Sq, Tomsk, 634003 (Russian Federation); National Research Tomsk State University, 36 Lenin Ave., Tomsk, 634050 (Russian Federation); Kopanitsa, G. D., E-mail: georgy.kopanitsa@mail.com [National Research Tomsk Polytechnic University, 30 Lenin Ave., Tomsk, 634050 (Russian Federation)

2016-01-15

This paper presents a study of characteristics of an evolution of deformation fields in surface layers of medium-carbon low-alloy specimens under compression. The experiments were performed on the “Universal Testing Machine 4500” using a digital stereoscopic image processing system Vic-3D. A transition between stages is reflected as deformation redistribution on the near-surface layers. Electronic microscopy shows that the structure of the steel is a mixture of pearlite and ferrite grains. A proportion of pearlite is 40% and ferrite is 60%.

Deformation behavior of two continuously cooled vanadium microalloyed steels at liquid nitrogen temperature

Directory of Open Access Journals (Sweden)

Glišić Dragomir M.

2013-01-01

Full Text Available The aim of this work was to establish deformation behaviour of two vanadium microalloyed medium carbon steels with different contents of carbon and titanium by tensile testing at 77 K. Samples were reheated at 1250°C/30 min and continuously cooled at still air. Beside acicular ferrite as dominant morphology in both microstructures, the steel with lower content of carbon and negligible amount of titanium contains considerable fraction of grain boundary ferrite and pearlite. It was found that Ti-free steel exhibits higher strain hardening rate and significantly lower elongation at 77 K than the fully acicular ferrite steel. The difference in tensile behavior at 77 K of the two steels has been associated with the influence of the pearlite, together with higher dislocation density of acicular ferrite. [Projekat Ministarstva nauke Republike Srbije, br. OI174004

Microstructural Evolution During Cold Rolling and Subsequent Annealing in Low-Carbon Steel with Different Initial Microstructures

Science.gov (United States)

Ogawa, Toshio; Dannoshita, Hiroyuki; Maruoka, Kuniaki; Ushioda, Kohsaku

2017-08-01

Microstructural evolution during cold rolling and subsequent annealing of low-carbon steel with different initial microstructures was investigated from the perspective of the competitive phenomenon between recrystallization of ferrite and reverse phase transformation from ferrite to austenite. Three kinds of hot-rolled sheet specimens were prepared. Specimen P consisted of ferrite and pearlite, specimen B consisted of bainite, and specimen M consisted of martensite. The progress of recovery and recrystallization of ferrite during annealing was more rapid in specimen M than that in specimens P and B. In particular, the recrystallized ferrite grains in specimen M were fine and equiaxed. The progress of ferrite-to-austenite phase transformation during intercritical annealing was more rapid in specimen M than in specimens P and B. In all specimens, the austenite nucleation sites were mainly at high-angle grain boundaries, such as those between recrystallized ferrite grains. The austenite distribution was the most uniform in specimen M. Thus, we concluded that fine equiaxed recrystallized ferrite grains were formed in specimen M, leading to a uniform distribution of austenite.

TOWARDS THE CONCEPT OF GLOBULAR PEARLITE

Directory of Open Access Journals (Sweden)

A. G. Anisovich

2016-01-01

Full Text Available Explanatory imprecisions of concept of globular pearlite and ferrite-carbide-mixture are considered. The need of concept binding of globular pearlite to specific grain with 0.8% carbon content is explained with the assistance of exemplary data obtained at the present metallographic equipment. The question of educational material presentation concerning the process of teaching of discipline «Materials and construction materials technology» is discussed in relation to the educational process of technical universities, in particular, the Belarusian State Agrarian Technical University.

Correlation between grade of pearlite spheroidization and laser induced spectra

International Nuclear Information System (INIS)

Yao, Shunchun; Dong, Meirong; Lu, Jidong; Li, Jun; Dong, Xuan

2013-01-01

Laser induced breakdown spectroscopy (LIBS) which is used traditionally as a spectrochemical analytical technique was employed to analyze the grade of pearlite spheroidization. Three 12Cr1MoV steel specimens with different grades of pearlite spheroidization were ablated to produce plasma by pulse laser at 266 nm. In order to determine the optimal temporal condition and plasma parameters for correlating the grade of pearlite spheroidization and laser induced spectra, a set of spectra at different delays were analyzed by the principal component analysis method. Then, the relationship between plasma temperature, intensity ratios of ionic to atomic lines and grade of pearlite spheroidization was studied. The analysis results show that the laser induced spectra of different grades of pearlite spheroidization can be readily identifiable by principal component analysis in the range of 271.941–289.672 nm with 1000 ns delay time. It is also found that a good agreement exists between the Fe ionic to atomic line ratios and the tensile strength, whereas there is no obvious difference in the plasma temperature. Therefore, LIBS may be applied not only as a spectrochemical analytical technique but also as a new way to estimate the grade of pearlite spheroidization. (paper)

EFFECT OF ALLOYING ON TEMPERATURE OF TRANSFORMATION «PEARLITE – AUSTENITE» IN COMPLEX-ALLOYED WHITE CAST IRONS

Directory of Open Access Journals (Sweden)

T. V. Pastukhova

2014-11-01

Full Text Available Purpose. Pearlite is not accepted in the microstructure of wear resistant steels and cast irons. To prevent the pearlite by means of appropriate selection of mode of quenching requires the knowledge of the temperature of the critical points Ac1 and Ac3 for various steels and cast irons. Purpose of work is determine the effect of V (5-10% and Cr (up to 9% on the temperature range of the phase-structural transformation "pearlite®austenite in the complex-alloyed V-Cr-Mn-Ni white cast irons with spheroidal vanadium carbides. Methodology. Nine Mg-treated cast irons smelted in laboratory furnace were used for investigation. The metallographic and optical dilatometric analysis methods as well as energy-dispersive spectroscopy were used. Findings. It is shown that in irons studied the critical point Ac1 is in a temperature range from 710-780 °C (lower limit up to 730-850 °C (upper limit. The data on the concentrations of chromium and vanadium in a matrix of iron are presented, the regression equation describing the effect of vanadium and chromium on the temperature limits of the transformation «pearlite ® austenite» are obtained. Originality. It is shown that increase the chromium content leads to growth of lower and upper limits of the temperature interval of transformation "pearlite ® austenite"; vanadium increases only the upper limit of the range. It was found that the effect of chromium on the critical point Ac1 is attributed to its solubility in the metallic matrix (concentration of Cr in the austenite reaches 7%; vanadium, due to its slight dissolution in the matrix (vanadium content does not exceed 1.75%, affects the critical point indirectly by increasing of chromium concentration in the matrix due to enhanced carbon sequestration in VC carbides. Practical value. The temperature ranges of heating for quenching of V-Cr-Mn-Ni cast irons with spheroidal vanadium carbides, which provides the formation of austenitic-martensitic matrix without

The Influence of Vanadium on Ferrite and Bainite Formation in a Medium Carbon Steel

Science.gov (United States)

Sourmail, T.; Garcia-Mateo, C.; Caballero, F. G.; Cazottes, S.; Epicier, T.; Danoix, F.; Milbourn, D.

2017-09-01

The influence of vanadium additions on transformation kinetics has been investigated in a medium carbon forging steel. Using dilatometry to track transformation during continuous cooling or isothermal transformation, the impact of vanadium on both ferrite-pearlite and bainite has been quantified. Transmission electron microscopy and atom probe tomography have been used to establish whether vanadium was present in solid solution, or as clusters and precipitates. The results show that vanadium in solid solution has a pronounced retarding influence on ferrite-pearlite formation and that, unlike in the case of niobium, this effect can be exploited even during relatively slow cooling. The influence on bainite transformation was found to depend on temperature; an explanation in terms of the effect of vanadium on heterogeneous nucleation is tentatively proposed.

Ferrite morphology and residual phases in continuously cooled low carbon steels

International Nuclear Information System (INIS)

Dunne, D.P.

1999-01-01

Although much research has been conducted on the isothermal transformation products of medium to high carbon hardenable steels, relatively little has been reported for transformation of low carbon structural steels under continuous cooling conditions. The trend towards reduced carbon levels (less than about 0.1 wt% C) has been driven by demands for formability and weldability, challenging steel designers to maintain strength by microalloying and/or thermomechanical controlled processing. Although control of the ferritic products formed in low carbon steels after hot rolling, normalising and welding is essential in order to ensure adequate strength and toughness, understanding of the microstructures formed on continuous cooling is still limited. In addition, transformation mechanisms remain controversial because of polarisation of researchers into groups championing diffusional and displacive theories for the transformation of austenite over a wide range of cooling rates. The present review compares and draws together the main ferrite classification schemes, and discusses some critical issues on kinetics and mechanisms, in an attempt to rationalise the effects of cooling rate, prior austenite structure and composition on the resulting ferrite structure and its mechanical properties. It is concluded that with increasing cooling rate the ferritic product becomes finer, more plate-like, more dislocated, more carbon supersaturated, more likely to be formed by a displacive mechanism, harder and stronger. Other conclusions are that: (i) 'bainitic ferrite', which is a pervasive form of ferrite in continuously cooled low carbon steels, is different from the conventional upper and lower bainites observed in higher carbon steels, insofar as the co-product 'phase' is typically martensite-austenite islands rather than cementite; and (ii) low carbon bainite rather than martensite is the dominant product at typical fast cooling rates (<500K/s) associated with commercial

THE HEAT TREATMENT ANALYSIS OF E110 CASE HARDENING STEEL

Directory of Open Access Journals (Sweden)

MAJID TOLOUEI-RAD

2016-03-01

Full Text Available This paper investigates mechanical and microstructural behaviour of E110 case hardening steel when subjected to different heat treatment processes including quenching, normalizing and tempering. After heat treatment samples were subjected to mechanical and metallographic analysis and the properties obtained from applying different processes were analysed. The heat treatment process had certain effects on the resultant properties and microstructures obtained for E110 steel which are described in details. Quenching produced a martensitic microstructure characterized by significant increase in material’s hardness and a significant decreased in its impact energy. Annealed specimens produced a coarse pearlitic microstructure with minimal variation in hardness and impact energy. For normalized samples, fine pearlitic microstructure was identified with a moderate increase in hardness and significant reduction in impact energy. Tempering had a significant effect on quenched specimens, with a substantial rise in material ductility and reduction of hardness with increasing tempering temperature. Furthermore, Results provide additional substantiation of temper embrittlement theory for low-carbon alloys, and indicate potential occurrence of temper embrittlement for fine pearlitic microstructures.

intercritical heat treatments effects on low carbon steels quenched

African Journals Online (AJOL)

DR B. A. EZEKOYE

Department of Physics and Astronomy, University of Nigeria, Nsukka. 2. E-mail: benjamin.ezekoye@unn.edu.ng; bezekoye@yahoo.com. ABSTRACT. Six low carbon steels containing carbon in the range 0.13-0.18wt%C were studied after intercritical quenching, intercritical quenching with low temperature tempering, ...

Effect of Cr and Mo on strain ageing behaviour of low carbon steel

International Nuclear Information System (INIS)

Pereloma, E.V.; Bata, V.; Scott, R.I.; Smith, R.M.

2010-01-01

This work explores the effects of Cr (0.26-0.74 wt%) and Mo (0.09-0.3 wt%) additions on the kinetics of strain ageing process in low carbon steel. The strain ageing behaviour of the steels was investigated by using tensile tests and transmission electron microscopy. The results have shown that Mo-alloyed steels undergo the same four stages of ageing as unalloyed low carbon steel, whereas Cr-alloyed steels exhibit only three stages of ageing. At the same time, the addition of Mo accelerates the ageing response, while alloying with Cr reduces the rate of strain ageing by ∼3 times in comparison with non-alloyed low carbon steel. It especially delays the offset of Stage III. This is explained by the reduction of carbon content in ferrite due to the enrichment of cementite with Cr leading to the reduction of its equilibrium solubility in ferrite.

Effect of Cr and Mo on strain ageing behaviour of low carbon steel

Energy Technology Data Exchange (ETDEWEB)

Pereloma, E.V., E-mail: elenap@uow.edu.au [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, Northfields Avenue, Wollongong, NSW 2522 (Australia); Bata, V. [Department of Materials Engineering, Monash University (Australia); Scott, R.I.; Smith, R.M. [BlueScope Steel Limited, Port Kembla (Australia)

2010-04-25

This work explores the effects of Cr (0.26-0.74 wt%) and Mo (0.09-0.3 wt%) additions on the kinetics of strain ageing process in low carbon steel. The strain ageing behaviour of the steels was investigated by using tensile tests and transmission electron microscopy. The results have shown that Mo-alloyed steels undergo the same four stages of ageing as unalloyed low carbon steel, whereas Cr-alloyed steels exhibit only three stages of ageing. At the same time, the addition of Mo accelerates the ageing response, while alloying with Cr reduces the rate of strain ageing by {approx}3 times in comparison with non-alloyed low carbon steel. It especially delays the offset of Stage III. This is explained by the reduction of carbon content in ferrite due to the enrichment of cementite with Cr leading to the reduction of its equilibrium solubility in ferrite.

Plasticity of low carbon stainless steels

International Nuclear Information System (INIS)

Bulat, S.I.; Fel'dgandler, Eh.G.; Kareva, E.N.

1975-01-01

In the temperature range 800-1200 0 C and with strain rates of from 10 -3 to 3 s -1 , austenitic (000Kh18N12) and austenitic-ferrite (000Kh26N6) very low carbon stainless steels containing 0.02-0.03% C exhibit no higher resilience than corresponding ordinary steels containing 0.10-0.12% C. However, the plasticity of such steels (particularly two-phase steels) at 900-1100 0 C is appreciably inferior owing to the development of intergranular brittle fracture. Pressure treatment preceded by partial cooling of the surface to 850 0 C yields rolled and forged products with acceptable indices but is inconvenient technically. At the Zlatoustovsk and Ashin metallurgical plants successful tests have been performed involving the forging and rolling of such steels heated to 1280-1300 0 C without partial cooling; it was necessary to improve the killing conditions, correct the chemical composition (increasing the proportion of ferrite) and take measures against heat loss. (author)

Coupled gamma/alpha phase transformations in low-carbon steels

Science.gov (United States)

Mizutani, Yasushi

Since steels have been the most prevalently utilized materials for many years, the desire for steels with low alloying components with a well-balanced combination of high strength and toughness is increasing. Low carbon steels consisting of bainitic microstructures are ideally suited to meeting such technological and economic requirements. Thus it is extremely important to fully clarify the mechanism of bainite formation in order to produce this type of engineering steel by optimized alloy and process design. This research focuses on understanding the mechanism of coupled displacive/diffusional gamma/alpha transformation in low-carbon steels including bainitic and martensitic transformation, and establishing a more comprehensive and physically rational computational model for predictive control of coupled gamma/alpha transformation phenomena. Models for coupled gamma/alpha phase transformation proposed in this study are based on a mechanistic and unified theory and the following assumptions: (1) The energy dissipation due to interface motion can be linearly combined with the energy dissipation due to carbon diffusion. (2) The carbon concentrations at the interface in both gamma and alpha phases are constrained by an interface solute trapping law. (3) Interface motion during nucleation is also governed by the carbon diffusion field velocity. (4) The response function of glissile interface motion can be expressed in the form of thermally activated dislocation glide. In contrast to the conventional semi-empirical models of the previous literature, the computational model proposed in this study is demonstrated to successfully provide a comprehensive and quantitative prediction of the effects of temperature, composition, microstructure, and the interactions among them. This includes the effects of substitutional solutes, morphology of the parent gamma phase, density of nucleation sites, temperature dependent variation of flow stress of matrix, and dynamic recovery of

Low carbon manganese-nickel-niobium steel

International Nuclear Information System (INIS)

Heisterkamp, F.; Hulka, K.

1983-11-01

Experimental heats of a low carbon-manganese-0.5% nickel-0.15% niobium steel have been rolled to plates between 13.5 and 50 mm thickness and to a 16 mm hot strip. Various combinations of soaking temperatures form 1100 0 C to 1300 0 C and of finish rolling temperatures between 710 0 C and 930 0 C have been investigated. From mechanical properties obtained, one can conclude that the investigated steel composition provides very good properties e.g. for pipe steels X65 to X75. In particular, the toughness at low temperature is outstanding despite relaxed rolling conditions. Metalographic and special investigations such as electron microscopy, texture evaluation and chemical extraction, correlated with applied rolling schedules and the mechanical properties obtained resulted in a comprehensive understanding about the benefits of high niobium metallurgy combined with nickel addition. All practically applied welding processes generated mechanical properties, in particular toughness of the weldment, that meet arctic specifications.(Author) [pt

FATIGUE BEHAVIOR OF HOT-ROLLED STEEL INTENDED FOR COLD FORMING

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Gejza Rosenberg

2011-07-01

Full Text Available In the work, there are presented measured tension and fatigue properties of eight low-carbon steels moulded in form of 20 kg ingots that were processed by controlled regime of rolling /cooling and then exposed to simulated effect of two coiling temperatures. The experimental results presented in the work show, that steels with ferrite-martensite or ferrite-bainitic microstructure have in comparison to ferrite-pearlitic or ferrite-carbidic microstructure better strength-plastic properties, but worse resistance to cyclic loading.

Improved fatigue behavior of low-carbon steel 20GL by applying ultrasonic impact treatment combined with the electric discharge surface alloying

Energy Technology Data Exchange (ETDEWEB)

Mordyuk, B.N., E-mail: mordyuk@imp.kiev.ua [Kurdyumov Institute for Metal Physics, NAS of Ukraine, 36 Academician Vernadsky blvd., UA-03142, Kyiv (Ukraine); Prokopenko, G.I.; Volosevich, P.Yu. [Kurdyumov Institute for Metal Physics, NAS of Ukraine, 36 Academician Vernadsky blvd., UA-03142, Kyiv (Ukraine); Matokhnyuk, L.E.; Byalonovich, A.V. [Pisarenko Institute for Strength of Materials, NAS of Ukraine, 2 Timiryazevs’ka str., UA-01014, Kyiv (Ukraine); Popova, T.V. [Ukrainian Research Institute Rail carriage building, 33 Prikhodko str., UA-39621, Kremenchuk (Ukraine)

2016-04-06

The effects of severe plastic deformation induced by ultrasonic impact treatment (UIT) and the electric discharge surface alloying (EDSA) with chromium on the stress-controlled fatigue response of low-carbon steel 20GL are studied. The surface microrelief and integrity were analyzed using light microscopy and scanning electron microscopy (SEM). The structural formations in the sub-surface layers were characterized by means of X-ray diffraction analysis and transmission electron microscopy (TEM). The steel specimens underwent UIT, and complex UIT+EDSA and UIT+EDSA+UIT processes demonstrate the fatigue strength magnitudes increased respectively by ~15, ~5 and ~30% on the base of 10{sup 7} cycles in comparison with that for the pristine specimen. SEM analysis of fracture surfaces reveals the subsurface crack nucleation in the UIT-processed specimens instead of superficial crack initiation observed in the pristine and EDSA-processed ones. TEM studies demonstrate that a dislocation-cell structure forms in ferrite grains and partial dissolution of cementite occurs in pearlite grains both at the surface after UIT and in the layer at a depth of 15–25 µm after the UIT+EDSA+UIT process. The enhanced fatigue strength and prolonged lifetime of the low-carbon steel specimens after UIT and UIT+EDSA+UIT processes are concluded to be associated with the subsurface crack nucleation achieved by the following factors: (i) minimized surface roughness and improved integrity of the modified layer; (ii) compressive residual stresses; and (iii) surface hardening coupled with the alloying by chromium and with the formation of the dislocation-cell structure containing the cell walls impenetrable to moving dislocations at cyclic loading.

Effect of carbon content on microstructure and mechanical properties of hot-rolled low carbon 12Cr-Ni stainless steel

International Nuclear Information System (INIS)

Zheng, H.; Ye, X.N.; Li, J.D.; Jiang, L.Z.; Liu, Z.Y.; Wang, G.D.; Wang, B.S.

2010-01-01

Research highlights: → Hot-rolled ultra low carbon martensite is characterized by dislocation cells substructure. → The formation of dislocation cells is attributed to high Ms and low interstitial atoms content. → Hot-rolled ultra low carbon 12Cr-Ni stainless steel has excellent impact toughness. → Delta ferrite deteriorates the impact toughness of hot-rolled 12Cr-Ni stainless steel. - Abstract: 12Cr-Ni stainless steels containing different carbon contents from 0.004 wt.% to 0.034 wt.% were hot-rolled and air-cooled. Their corresponding microstructures were observed with optical microscope and transmission electron microscope, and the Vickers hardness, tensile and impact tests were also carried out. It was found that the martensitic morphology was significantly influenced by carbon content. The as-received ultra low carbon martensite in the steel containing 0.004 wt.% C is characterized by dislocation cells substructure. The formation of dislocation cells is attributed to high martensite finishing point (above 400 deg. C) and low interstitial atoms content. On the other hand, the martensite in the steel containing 0.034 wt.% C consists mainly of typical martensite laths because of low martensite finishing point and high interstitial atoms content which hinder dislocation motion. Furthermore, carbon content has an evident effect on the mechanical properties of 12Cr-Ni steels. The hardness and strength of the as-received steels increase with an increase in carbon content, but their elongation and impact toughness decrease with the carbon content. The steel containing 0.004 wt.% C has excellent impact toughness due to the ultra low carbon content in the martensite composed of dislocation cells.

Evolution of cementite morphology in pearlitic steel wire during wet wire drawing

DEFF Research Database (Denmark)

Zhang, Xiaodan; Godfrey, Andrew; Hansen, Niels

2010-01-01

The evolution of the cementite phase during wet wire drawing of a pearlitic steel wire has been followed as a function of strain. Particular attention has been given to a quantitative characterization of changes in the alignment and in the dimensions of the cementite phase. Scanning electron...... microscope observations show that cementite plates become increasingly aligned with the wire axis as the drawing strain is increased. Measurements in the transmission electron microscope show that the cementite deforms plastically during wire drawing , with the average thickness of the cementite plates...... decreasing from 19 nm (ε = 0) to 2 nm (ε = 3.7) in correspondence with the reduction in wire diameter. The deformation of the cementite is strongly related to plastic deformation in the ferrite, with coarse slip steps, shear bands and cracks in the cementite plates/particles observed parallel to either {110...

Effect of Pipe Flattening in API X65 Linepipe Steels Having Bainite vs. Ferrite/Pearlite Microstructures

Directory of Open Access Journals (Sweden)

Singon Kang

2018-05-01

Full Text Available The influence of microstructure on pipe flattening response was assessed using two different commercially produced U-ing, O-ing, and expansion (UOE pipes from API X65 steels having either a bainitic microstructure (steel B or a ferrite/pearlite microstructure (steel FP. A four-point bending apparatus and distinctive procedure were used to minimize strain localization during flattening. The flattened specimens were sectioned at different positions through the thickness, and tensile tested in both the longitudinal (LD and transverse directions (TD to assess the through-thickness variation in properties. Yield strength (YS distributions in the LD show V-shaped profiles through thickness in both steels, whereas the YS in the TD nearest the outside diameter (OD surface is reduced. These variations in YS are due to the Bauschinger effect associated with the compressive flattening pre-strain. The uniform elongation (UE of steel FP is almost independent of specimen position through the thickness, but for steel B there is a substantial reduction of the UE at both the inside and outside diameter positions and this reduction is greater in the LD. This work confirms that flattened pipe mechanical properties exhibit an important dependence on their microstructure type and it is postulated that the flattening procedure also influences the mechanical properties.

On the determining role of microstructure of niobium-microalloyed steels with differences in impact toughness

International Nuclear Information System (INIS)

Anumolu, R.; Kumar, B. Ravi; Misra, R.D.K.; Mannering, T.; Panda, D.; Jansto, S.G.

2008-01-01

The relationship between microstructure and impact toughness was investigated for niobium-microalloyed steels with similar yield strength. The nominal steel composition was similar and any variation in processing history was unintentional. The general microstructure of the investigated steel was similar and consisted of 85% polygonal ferrite and 15% pearlite. Despite these similarities, they exhibited variation in toughness and were classified as high- and low-toughness steels. Detailed microstructural investigation including stereological analysis and electron microscopy implied that toughness is strongly influenced by mean intercept length of polygonal ferrite and pearlite colony, and their distribution, interlamellar spacing, and degenerated pearlite

On the determining role of microstructure of niobium-microalloyed steels with differences in impact toughness

Energy Technology Data Exchange (ETDEWEB)

Anumolu, R. [Center for Structural and Functional Materials, University of Louisiana at Lafayette, LA 70504-4130 (United States); Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States); Kumar, B. Ravi [Center for Structural and Functional Materials, University of Louisiana at Lafayette, LA 70504-4130 (United States); Misra, R.D.K. [Center for Structural and Functional Materials, University of Louisiana at Lafayette, LA 70504-4130 (United States); Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States)], E-mail: dmisra@louisiana.edu; Mannering, T.; Panda, D. [Nucor-Yamato Steel, P.O. Box 1228, 5929 East State Highway 18, Blytheville, AR 72316 (United States); Jansto, S.G. [Reference Metals, 1000 Old Pond Road, Bridgeville, PA 15017 (United States)

2008-09-15

The relationship between microstructure and impact toughness was investigated for niobium-microalloyed steels with similar yield strength. The nominal steel composition was similar and any variation in processing history was unintentional. The general microstructure of the investigated steel was similar and consisted of 85% polygonal ferrite and 15% pearlite. Despite these similarities, they exhibited variation in toughness and were classified as high- and low-toughness steels. Detailed microstructural investigation including stereological analysis and electron microscopy implied that toughness is strongly influenced by mean intercept length of polygonal ferrite and pearlite colony, and their distribution, interlamellar spacing, and degenerated pearlite.

Dislocation-based plasticity and strengthening mechanisms in sub-20 nm lamellar structures in pearlitic steel wire

DEFF Research Database (Denmark)

Zhang, Xiaodan; Hansen, Niels; Godfrey, Andrew

2016-01-01

The tensile properties and the deformation microstructure of pearlitic steel (0.8 wt % C) have been quantified in wires drawn to strains in the range from 3.7 to 5.4, having a flow stress in the range from 3.5 to 4.5 GPa. With increasing strain the interlamellar spacing (ILS) decreases from about...... mechanism in the wire and three strengthening mechanisms are applied: boundary strengthening, dislocation strengthening and solid solution hardening with their relative contributions to the total flow stress which change as the strain is increased. Based on linear additivity good correspondence between...

Evolution of cementite morphology in pearlitic steel wire during wet wire drawing

International Nuclear Information System (INIS)

Zhang Xiaodan; Godfrey, Andrew; Hansen, Niels; Huang Xiaoxu; Liu Wei; Liu Qing

2010-01-01

The evolution of the cementite phase during wet wire drawing of a pearlitic steel wire has been followed as a function of strain. Particular attention has been given to a quantitative characterization of changes in the alignment and in the dimensions of the cementite phase. Scanning electron microscope observations show that cementite plates become increasingly aligned with the wire axis as the drawing strain is increased. Measurements in the transmission electron microscope show that the cementite deforms plastically during wire drawing , with the average thickness of the cementite plates decreasing from 19 nm (ε = 0) to 2 nm (ε = 3.7) in correspondence with the reduction in wire diameter. The deformation of the cementite is strongly related to plastic deformation in the ferrite, with coarse slip steps, shear bands and cracks in the cementite plates/particles observed parallel to either {110} α or {112} α slip plane traces in the ferrite.

Intragranular ferrite morphologies in medium carbon vanadium-microalloyed steel

Directory of Open Access Journals (Sweden)

Fadel A.

2013-01-01

Full Text Available The aim of this work was to determine TTT diagram of medium carbon V-N micro-alloyed steel with emphasis on the development of intragranular ferrite morphologies. The isothermal treatment was carried out at 350, 400, 450, 500, 550 and 600°C. These treatments were interrupted at different times in order to analyze the evolution of the microstructure. Metallographic evaluation was done using optical and scanning electron microscopy (SEM. The results show that at high temperatures (≥ 500°C polygonal intragranulary nucleated ferrite idiomorphs, combined with grain boundary ferrite and pearlite were produced and followed by an incomplete transformation phenomenon. At intermediate temperatures (450, 500°C an interloced acicular ferrite (AF microstructure is produced, and at low temperatures (400, 350°C the sheave of parallel acicular ferrite plates, similar to bainitic sheaves but intragranularly nucleated were observed. In addition to sheaf type acicular ferrite, the grain boundary nucleated bainitic sheaves are observed. [Projekat Ministartsva nauke Republike Srbije, br. OI174004

Corrosion Behaviour of Nickel Plated Low Carbon Steel in Tomato Fluid

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Oluleke OLUWOLE

2010-12-01

Full Text Available This research work investigated the corrosion resistance of nickel plated low carbon steel in tomato fluid. It simulated the effect of continuous use of the material in a tomato environment where corrosion products are left in place. Low carbon steel samples were nickel electroplated at 4V for 20, 25, 30 and 35 mins using Watts solution.The plated samples were then subjected to tomato fluid environment for for 30 days. The electrode potentials mV (SCE were measured every day. Weight loss was determined at intervals of 5 days for the duration of the exposure period. The result showed corrosion attack on the nickel- plated steel, the severity decreasing with the increasing weight of nickel coating on substrate. The result showed that thinly plated low carbon steel generally did not have any advantage over unplated steel. The pH of the tomato solution which initially was acidic was observed to progress to neutrality after 4 days and then became alkaline at the end of the thirty days test (because of corrosion product contamination of the tomatocontributing to the reduced corrosion rates in the plated samples after 10 days. Un-plated steel was found to be unsuitable for the fabrication of tomato processing machinery without some form of surface treatment - thick nickel plating is suitable as a protective coating in this environment.

Application of the radioisotope process when studying the decarbonization of low-alloy multicomponent steels in sodium

International Nuclear Information System (INIS)

Pavlinov, L.V.; Evstratov, V.D.

1982-06-01

By means of the radioisotope process and the method of a planning matrix for factor experiments quantitative values have been found for the influence of alloys of chromium molybdenum, niobium, vanadium, titanium on the decarbonization of low alloy pearlitic steels in sodium at temperatures of 500 to 800 0 C. It has been proved that of all alloys with a concentration of 1 to 3% Cr, 1 to 2% Mo, 0 to 1% Nb, 0 to 0.25% V, and 0 to 0.25% Ti, which had been studied, the alloys of iron with 1-3% Cr and 1% Mo showed the greatest tendency for decarbonization in sodium where the carbon concentration decreases from 0.01 to 0.02% at the surface. An increase of the concentration of molybdenum and especially of niobium and titanium leads to a decrease of the decarbonization tendency of steel because the surface concentration of carbon remains at the level of 0.08 to 0.09% in alloys which contain up to 1% niobium and in complex alloy steels with up to 1% niobium, 0.25% vanadium, and 0.25% titanium. (orig.) [de

Effect of steel structure and defects on reliability of parts of impact mechanisms

Science.gov (United States)

Popelyukh, AI; Repin, AA; Alekseev, SE

2018-03-01

The paper discusses selection of materials suitable for manufacturing critical parts of impact mechanisms. It is shown that in order to extend life of parts exposed to high dynamic loading, it is expedient to use medium- and high-carbon alloy-treated steels featuring low impurity with nonmetallic inclusions and high hardening characteristics. Application of thermally untreated parts is undesirable as steel having ferrite–pearlite structure possesses low fatigue strength. Aimed to ensure high reliability of parts with a hardness of 42–55 HRC, steel should be reinforced by thermal treatement with the formation of multicomponent martensite–bainite structure. High-quality production should include defectoscopy and incoming material control.

Oxidation of ultra low carbon and silicon bearing steels

Energy Technology Data Exchange (ETDEWEB)

Suarez, Lucia [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: lucia.suarez@ctm.com.es; Rodriguez-Calvillo, Pablo [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: pablo.rodriguez@ctm.com.es; Houbaert, Yvan [Department of Materials Science and Engineering, University of Ghent (Belgium)], E-mail: Yvan.Houbaert@UGent.be; Colas, Rafael [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon (Mexico)], E-mail: rcolas@mail.uanl.mx

2010-06-15

Oxidation tests were carried out in samples from an ultra low carbon and two silicon bearing steels to determine the distribution and morphology of the oxide species present. The ultra low carbon steel was oxidized for short periods of time within a chamber designed to obtain thin oxide layers by controlling the atmosphere, and for longer times in an electric furnace; the silicon steels were reheated only in the electric furnace. The chamber was constructed to study the behaviour encountered during the short period of time between descaling and rolling in modern continuous mills. It was found that the oxide layers formed on the samples reheated in the electric furnace were made of different oxide species. The specimens treated in the chamber had layers made almost exclusively of wustite. Selected oxide samples were studied by scanning electron microscopy to obtain electron backscattered diffraction patterns, which were used to identify the oxide species in the layer.

Mechanical properties of low alloy high phosphorus weathering steel

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Jena B.K.

2015-01-01

Full Text Available Mechanical behaviour of two low alloy steels (G11 and G12 was studied with respect to different phosphorus contents. Tensile strength and yield strength increased while percentage elongation at fracture decreased on increasing phosphorus content. The SEM and light optical photomicrograph of low phosphorus steel (G11 revealed ferrite and pearlite microstructure. On increasing phosphorus content from 0.25 wt.% to 0.42 wt.%, the morphology of grain changed from equiaxed shape to pan-cake shape and grain size also increased. The Charpy V notch (CVN impact energy of G11 and G12 steel at room temperature was 32 J and 4 J respectively and their fractographs revealed brittle rupture with cleavage facets for both the steels. However, the fractograph of G11 steel after tensile test exhibited ductile mode of fracture with conical equiaxed dimple while that of G12 steel containing 0.42 wt. % P exhibited transgranular cleavage fracture. Based on this study, G11 steel containing 0.25 wt. % P could be explored as a candidate material for weathering application purpose where the 20°C toughness requirement is 27 J as per CSN EN10025-2:2004 specification.

ESTIMATION OF IRREVERSIBLE DAMAGEABILITY AT FATIGUE OF CARBON STEEL

Directory of Open Access Journals (Sweden)

I. O. Vakulenko

2014-04-01

exist with inhomogeneous position of crystalline structure defects and, primarily, dislocations. Practical value. Increase of carbon content from 0.65 to 0.7%, in the conditions of cyclic loading of steel with the structure of lamellar pearlite is accompanied by the fatigue durability increase approximately on 40%. The increase of carbon content in steel accelerates transition from the stage of forming the convertible damages of internal structure to irreversible ones that is confirmed by the increase of angular coefficient of French curves.

Surface modifications induced by yttrium implantation on low manganese-carbon steel

Energy Technology Data Exchange (ETDEWEB)

Caudron, E.; Buscail, H. [Univ. Blaise Pascal Clermont-Fd II, Le Puy en Velay (France). Lab. Vellave d' Elaboration et d' Etude des Materiaux; Haanapel, V.A.C.; Jacob, Y.P.; Stroosnijder, M.F. [Institute for Health and Consumer Protection, Joint Research Center, The European Commission, 21020, Ispra (Italy)

1999-12-15

Low manganese-carbon steel samples were ion implanted with yttrium. Sample compositions and structures were investigated before and after yttrium implantations to determine the yttrium distribution in the sample. Yttrium implantation effects were characterized using several analytical and structural techniques such as X-ray photoelectron spectroscopy, reflection high energy electron diffraction, X-ray diffraction, glancing angle X-ray diffraction and Rutherford backscattering spectrometry. In this paper it is shown that correlation between composition and structural analyses provides an understanding of the main compounds induced by yttrium implantation in low manganese-carbon steel. (orig.)

Influence of boron on strain hardening behaviour and ductility of low carbon hot rolled steel

International Nuclear Information System (INIS)

Deva, Anjana; Jha, B.K.; Mishra, N.S.

2011-01-01

Highlights: → Unique feature of low strain hardening exponent (n) with high total elongation has been discussed in industrially produced low carbon boron containing steel. → n has been correlated with the micro structural changes occurring during deformation of steel. → This feature of low n and high % elongation has potential for higher cold reducibility. → The work is being reported for the first time on industrially produced low carbon boron containing steel. - Abstract: The beneficial effect of boron on mechanical properties of low carbon Al-killed steel has been reported in recent past. However, the effect of boron on strain hardening exponent (n) and ductility has not been fully understood. This aspect has been discussed in present work. The results of mill trials with reference to n and ductility with boron added steel are compared to those for commercial grade. The lowering of 'n' with increased total elongation in boron bearing steel has been related to the microstructural evolution as a result of boron addition.

Effect of boron control of environment on corrosion and resistance to low-cycle corrosion fatigue in structural steels

International Nuclear Information System (INIS)

Babej, Yu.I.; Zhitkov, V.V.; Zvezdin, Yu.I.; Liskevich, I.Yu.; Nazarov, A.A.

1982-01-01

Tests of the specimens on total, contact and crevice corrosion, corrosion cracking and low-cycle fatigue are conducted for determination of corrosion and corrosion-fatigue characteristics in the 15Kh3NMFA, 10N3MFA, 10Kh16N4B, 05Kh13N6M2 structural steels, used in energetics. The environment is subjected to boron control and contacting with atmosphere for simulation of stop and operation modes of the facility. The experiments are carried out in the distilled water with 12g/l H 3 BO 3 and 10 mg/l Cl' at 25, 60, 100 deg C under contacting with atmosphere. It is established, that the pearlitic steels 15Kh3NMFA, 10N3MFA, as well as transition and martensitic 05Kh13N6M2 and 10Kh16N4B steels are highly stable to total, crevice and contact corrosion at the high parameters of aqueous boron-containing medium. Steel resistance to low-cycle fracture decreases slightly under the conditions similar to the operation ones, in the water with 12 g/l H 3 BO 3 . Durability of the pearlitic steels at the simulation of stop conditions decreases more noticeably, crack formation as a rule, initiating from corrosion spots

Effect of Mo Content on Microstructure and Property of Low-Carbon Bainitic Steels

Directory of Open Access Journals (Sweden)

Haijiang Hu

2016-07-01

Full Text Available In this work, three low-carbon bainitic steels, with different Mo contents, were designed to investigate the effects of Mo addition on microstructure and mechanical properties. Two-step cooling, i.e., initial accelerated cooling and subsequent slow cooling, was used to obtain the desired bainite microstructure. The results show that the product of strength and elongation first increases and then shows no significant change with increasing Mo. Compared with Mo-free steel, bainite in the Mo-containing steel tends to have a lath-like morphology due to a decrease in the bainitic transformation temperature. More martensite transformation occurs with the increasing Mo, resulting in greater hardness of the steel. Both the strength and elongation of the steel can be enhanced by Mo addition; however, the elongation may decrease with a further increase in Mo. From a practical viewpoint, the content of Mo could be ~0.14 wt. % for the composition design of low-carbon bainitic steels in the present work. To be noted, an optimal scheme may need to consider other situations such as the role of sheet thickness, toughness behavior and so on, which could require changes in the chemistry. Nevertheless, these results provide a reference for the composition design and processing method of low-carbon bainitic steels.

Raising the Corrosion Resistance of Low-Carbon Steels by Electrolytic-Plasma Saturation with Nitrogen and Carbon

Science.gov (United States)

Kusmanov, S. A.; Grishina, E. P.; Belkin, P. N.; Kusmanova, Yu. V.; Kudryakova, N. O.

2017-05-01

Structural features of the external oxide layer and internal nitrided, carbonitrided and carburized layers in steels 10, 20 and St3 produced by the method of electrolytic plasma treatment are studied. Specimens of the steels are tested for corrosion in a naturally aerated 1-N solution of sodium chloride. The condition of the metal/sodium chloride solution interface is studied by the method of electrochemical impedance spectroscopy. It is shown that the corrosion resistance of low-carbon steels can be raised by anode electrolytic-plasma saturation with nitrogen and carbon. Recommendations are given on the choice of carbonitriding modes for structural steels.

Effects of Heat Treatment on the Microstructure and Mechanical Properties of Low-Carbon Steel with Magnesium-Based Inclusions

Science.gov (United States)

Zhang, Jian; Feng, Pei-Hsien; Pan, Yan-Chi; Hwang, Weng-Sing; Su, Yen-Hao; Lu, Muh-Jung

2016-10-01

The effects of heat treatment on the microstructure and mechanical properties of Mg-containing (7 ppm), low-carbon commercial steel (SS400) were investigated. Twenty different heat treatment paths were performed using a Gleeble 1500 thermomechanical simulator. It was observed by using an optical microscope that as the cooling rate increased and holding temperature decreased, the volume fractions of pearlite, Widmanstätten ferrite, and grain boundary allotriomorphs ferrite fell, whereas that of acicular ferrite (AF) increased. Quantifying the fractions of AF and other phases by using electron backscatter diffraction shows that the heat treatment path with a cooling rate of 20 K/s and holding temperature of 723 K (450 °C) induced the highest volume fraction (44 pct) of AF. As such, the toughness of the sample was increased 12.4 times compared with that observed in the sample containing 4 pct AF. Typical inclusions were analyzed using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy. The results showed that the magnesium-based complex inclusions could act as nucleation sites of AF. Inclusions with a size of about 5 μm can serve as heterogeneous nucleation sites for AF. Mg-containing SS400 steel also has excellent hot-ductility in the temperature range of 973 K to 1273 K (700 °C to 1000 °C), and the minimum percentage reduction in area (R.A pct) value of around 63 pct at 1073 K (800 °C).

Influence of quantity of non-martensite products of transformation on resistance to fracture of improving structural steel

International Nuclear Information System (INIS)

Gulyaev, A.P.; Golovanenko, Yu.S.; Zikeev, V.N.

1978-01-01

18KhNMFA, low-carbon, alloyed steel and 42KhMFA medium-carbon, alloyed steel have been examined. For the purpose of obtaining different structures in hardening the steel, different cooling rates, different temperatures and isothermal holding times are applied. The following has been shown: on tempering to the same hardness (HV 300), the presence of non-martensite structures in hardened state does not practically influence the standard mechanical properties of steel (sigmasub(B), sigmasub(0.2), delta, PSI). The resistance of steel to the brittle failure is enhanced by the uniform, fine-disperse distribution of the carbide phase in the structure of lower bainite (up to 80 % bainite in martensite for 42KhMF steel to be improved), as well as strongly fragmented packages of rack martensite-bainite (up to 50 % lower bainite in martensite of 18KhNMFA steel). The formation of the upper bainite in the structure of the hardened steels 18KhNMFA and 42KhMF results on tempering in the formation of coarse, non-uniform, branched carbide inclusions, and this, in its turn, leads to raising the cold-shortness threshold and to lowering the amount of work as required for propagation of a crack. The presence of ferritic-pearlitic structures in the structural steels hardened to martensite and bainite results in reducing the resistance of steel to the brittle failure; the presence of every 10 % ferritic-pearlitic component in martensite of the structural steels 18KhNMFA and 42KhMFA to be thermally improved, raises T 50 by 8 deg and 20 deg C, respectively

corrosion response of low carbon steel in tropical road mud

African Journals Online (AJOL)

Dr Obe

Corrosion Mitigation efforts using readily available anti- corrosion coatings to protect low carbon steel test coupons against the ... The following protective coating devices were effective: ..... 2 West, J.M (1986): Basic Corrosion and Oxidation,.

Strain-tempering of low carbon martensite steel wire by rapid heating

International Nuclear Information System (INIS)

Torisaka, Yasunori; Kihara, Junji

1978-01-01

In the production of prestressed concrete steel wires, a series of the cold drawing-patenting process are performed to improve the strength. In order to reduce cyclic process, the low carbon martensite steel wire which can be produced only by the process of hot rolling and direct quench has been investigated as strain-tempering material. When strain-tempering is performed on the low carbon martensite steel wire, stress relaxation (Re%) increases and mechanical properties such as total elongation, reduction of area, ultimate tensile strength and proof stress decrease remarkably by annealing. In order to shorten the heating time, the authors performed on the steel wire the strain-tempering with a heating time of 1.0 s using direct electrical resistance heating and examined the effects of rapid heating on the stress relaxation and the mechanical properties. Stress relaxation decreases without impairment of the mechanical properties up to a strain-tempering temperature of 573 K. Re(%) after 10.8 ks is 0% at the testing temperature 301 K, 0.49% at 363 K and 1.39% at 433 K. (auth.)

Galvanic Interaction between Chalcopyrite and Pyrite with Low Alloy and High Carbon Chromium Steel Ball

Directory of Open Access Journals (Sweden)

Asghar Azizi

2013-01-01

Full Text Available This study was aimed to investigate the galvanic interaction between pyrite and chalcopyrite with two types of grinding media (low alloy and high carbon chromium steel ball in grinding of a porphyry copper sulphide ore. Results indicated that injection of different gases into mill altered the oxidation-reduction environment during grinding. High carbon chromium steel ball under nitrogen gas has the lowest galvanic current, and low alloy steel ball under oxygen gas had the highest galvanic current. Also, results showed that the media is anodic relative to pyrite and chalcopyrite, and therefore pyrite or chalcopyrite with a higher rest potential acted as the cathode, whilst the grinding media with a lower rest potential acted as the anode, when they are electrochemically contacted. It was also found that low alloy steel under oxygen produced the highest amount of EDTA extractable iron in the slurry, whilst high carbon chromium steel under nitrogen atmosphere led to the lowest amount.

A Study on the Low Temperature Brittleness by Cyclic Cooling-Heating of Low Carbon Hot Rolled Steel Plate

International Nuclear Information System (INIS)

Lee, Hyo Bok

1979-01-01

The ductile-brittle transition phenomenon of low carbon steel has been investigated using the standard Charpy V-notch specimen. Dry ice and acetone were used as refrigerants. Notched specimens were cut from the hot rolled plate produced at POSCO for the Olsen impact test. The effect of cyclic cooling and heating of 0.14% carbon steel on the embrittlement was extensively examined. The ductile-brittle transition temperature was found to be approximately-30 .deg. C. The transition temperature was gradually increased as the number of cooling-heating cycles increased. On a typical V-notch fracture surface it was found that the ductile fracture surface showed a thick and fibrous structure, while the brittle fracture surface a small and light grain with irregular disposition. As expected, the transition temperature was also increased as the carbon content of steel increased. Compared with the case of 0.14% carbon steel, the transition temperature of 0.17% carbon steel was found to be increased about 12 .deg. C

Microstructure and mechanical properties of internal crack healing in a low carbon steel

Energy Technology Data Exchange (ETDEWEB)

Xin, Ruishan [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology of Ministry of Education, Tsinghua University, Beijing 100084 (China); Ma, Qingxian, E-mail: maqxdme@mail.tsinghua.edu.cn [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology of Ministry of Education, Tsinghua University, Beijing 100084 (China); Li, Weiqi [Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Processing Technology of Ministry of Education, Tsinghua University, Beijing 100084 (China)

2016-04-26

The behavior of internal crack healing in a low carbon steel at elevated temperatures was investigated. The internal cracks were introduced into low carbon steel samples via the drilling and compression method. The microstructure of crack healing zone was observed using optical microscopy and scanning electron microscopy. The mechanical properties of crack healing zone at room temperature were tested. The results show that there are two mechanisms of crack healing in the low carbon steel. Crack healing is caused by atomic diffusion at lower temperatures, and mainly depends on recrystallization and grain growth at higher temperatures. The microstructural evolution of crack healing zone can be divided into four stages, and the fracture morphology of crack healing zone can be classified into five stages. At the initial healing stage, the fracture exhibits brittle or low ductile dimple fracture. The ultimate fracture mode is dimple and quasi-cleavage mixed fracture. Fine grain microstructures improve the ultimate tensile strength of crack healing zone, which is even higher than that of the matrix. The strength recovery rate is higher than that of the plasticity.

Ultra low carbon bainitic (ULCB) steels after quenching and tempering

International Nuclear Information System (INIS)

Lis, A.K.; Lis, J.; Kolan, C.; Jeziorski, L.

1998-01-01

The mechanical and Charpy V impact strength properties of new advanced ultra low carbon bainitic (ULBC) steels after water quenching and tempering (WQT) have been investigated. Their chemical compositions are given. The nine continuous cooling transformation diagrams (CCT) of the new ULCB steel grades have been established. The CCT diagrams for ULCB N i steels containing 9% Ni - grade 10N9 and 5% Ni - grade HN5MVNb are given. The comparison between CCT diagrams of 3.5%Ni + 1.5%Cu containing steels grade HSLA 100 and HN3MCu is shown. The effect of the increase in carbon and titanium contents in the chemical composition of ULCB M n steels 04G3Ti, 06G3Ti and 09G3Ti on the kinetics of phase transformations during continuous cooling is presented by the shifting CCT diagrams. The Charpy V impact strength and brittle fracture occurence curves are shown. The effect of tempering temperature on tensile properties of WQT HN3MCu steel is shown and Charpy V impact strength curves after different tempering conditions are shown. The optimum tempering temperatures region of HN3MCu steel for high Charpy V impact toughness at law temperatures - 80 o C(193 K) and -120 o C(153 K) is estimated. The effect of tempering temperature on mechanical properties of HN5MVNb steel is given. The low temperature impact Charpy V toughness of HN5MVNb steel is shown. The optimum range of tempering temperature during 1 hour for high toughness of WQT HN5MVNb steel is given. HN3MCu and HN5MVNb steels after WQT have high yield strength YS≥690 MPa and high Charpy V impact toughness KV≥80 J at -100 o C (173K) and KCV≥50 J/cm 2 at - 120 o C (153K) so they may be used for cryogenic applications

ADVANTAGES OF RAPID METHOD FOR DETERMINING SCALE MASS AND DECARBURIZED LAYER OF ROLLED COIL STEEL

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E. V. Parusov

2016-08-01

Full Text Available Purpose. To determine the universal empirical relationships that allow for operational calculation of scale mass and decarbonized layer depth based on the parameters of the technological process for rolled coil steel production. Methodology. The research is carried out on the industrial batches of the rolled steel of SAE 1006 and SAE 1065 grades. Scale removability was determined in accordance with the procedure of «Bekaert» company by the specifi-cations: GA-03-16, GA-03-18, GS-03-02, GS-06-01. The depth of decarbonized layer was identified in accordance with GOST 1763-68 (M method. Findings. Analysis of experimental data allowed us to determine the rational temperature of coil formation of the investigated steel grades, which provide the best possible removal of scale from the metal surface, a minimal amount of scale, as well as compliance of the metal surface color with the require-ments of European consumers. Originality. The work allowed establishing correlation of the basic quality indicators of the rolled coil high carbon steel (scale mass, depth of decarbonized layer and inter-laminar distance in pearlite with one of the main parameters (coil formation temperature of the deformation and heat treatment mode. The re-sulting regression equations, without metallographic analysis, can be used to determine, with a minimum error, the quantitative values of the total scale mass, depth of decarbonized layer and the average inter-lamellar distance in pearlite of the rolled coil high carbon steel. Practical value. Based on the specifications of «Bekaert» company (GA-03-16, GA-03-18, GS-03-02 and GS-06-01 the method of testing descaling by mechanical means from the surface of the rolled coil steel of low- and high-carbon steel grades was developed and approved in the environment of PJSC «ArcelorMittal Kryvyi Rih». The work resulted in development of the rapid method for determination of total and remaining scale mass on the rolled coil steel

Quenching and partitioning treatment of a low-carbon martensitic stainless steel

International Nuclear Information System (INIS)

Tsuchiyama, Toshihiro; Tobata, Junya; Tao, Teruyuki; Nakada, Nobuo; Takaki, Setsuo

2012-01-01

Highlights: ► The amount of retained austenite was increased by Q and P treatment in 12Cr–0.1C steel. ► Ideal carbon concentrations in austenite and ferrite were calculated assuming CCE condition. ► The optimum partitioning treatment condition for 12Cr–0.1C steel was found. ► The strength–ductility balance of 12Cr–0.1C steel was improved by TRIP effect. - Abstract: Quenching and partitioning (Q and P) treatment was applied to a commercial low-carbon martensitic stainless steel, AISI Type 410 (Fe–12Cr–0.1C). The quench interruption temperature was optimized with consideration of the ideal carbon concentration in untransformed austenite after partitioning to lower the Ms temperature to room temperature. After partitioning at an appropriate temperature, a significant fraction of austenite was retained through the enrichment of carbon into the untransformed austenite. It was also suggested that the addition of silicon is not necessarily required for the Q and P treatment of 12Cr steel because of the retardation of carbide precipitation at the partitioning temperature owing to the large amount of chromium. Tensile testing revealed that the Q and P-treated material exhibited a significantly improved strength–ductility balance compared with conventional quench-and-tempered materials due to the transformation-induced plasticity (TRIP) effect by the retained austenite.

Quenching and partitioning treatment of a low-carbon martensitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Tsuchiyama, Toshihiro, E-mail: toshi@zaiko.kyushu-u.ac.jp [Department of Materials Science and Engineering, Graduate School of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Tobata, Junya; Tao, Teruyuki [Graduate School of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Nakada, Nobuo; Takaki, Setsuo [Department of Materials Science and Engineering, Graduate School of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan)

2012-01-15

Highlights: Black-Right-Pointing-Pointer The amount of retained austenite was increased by Q and P treatment in 12Cr-0.1C steel. Black-Right-Pointing-Pointer Ideal carbon concentrations in austenite and ferrite were calculated assuming CCE condition. Black-Right-Pointing-Pointer The optimum partitioning treatment condition for 12Cr-0.1C steel was found. Black-Right-Pointing-Pointer The strength-ductility balance of 12Cr-0.1C steel was improved by TRIP effect. - Abstract: Quenching and partitioning (Q and P) treatment was applied to a commercial low-carbon martensitic stainless steel, AISI Type 410 (Fe-12Cr-0.1C). The quench interruption temperature was optimized with consideration of the ideal carbon concentration in untransformed austenite after partitioning to lower the Ms temperature to room temperature. After partitioning at an appropriate temperature, a significant fraction of austenite was retained through the enrichment of carbon into the untransformed austenite. It was also suggested that the addition of silicon is not necessarily required for the Q and P treatment of 12Cr steel because of the retardation of carbide precipitation at the partitioning temperature owing to the large amount of chromium. Tensile testing revealed that the Q and P-treated material exhibited a significantly improved strength-ductility balance compared with conventional quench-and-tempered materials due to the transformation-induced plasticity (TRIP) effect by the retained austenite.

Structure of three Zlatoust bulats (Damascus-steel blades)

Science.gov (United States)

Schastlivtsev, V. M.; Gerasimov, V. Yu.; Rodionov, D. P.

2008-08-01

Chemical composition, structure, and hardness of samples of three Zlatoust bulats (Damascus steels), namely, an Anosov bulat blade (1841), Obukhov bulat blade (1859), and a Shvetsov forged bulat-steel blank (crucible steel) have been investigated. The Anosov bulat possesses all signs of the classical Damascus steel; this is a hypereutectoid carbon steel with a structure formed from chains of carbides against the background of fine pearlite (troostite). A banded pattern is revealed on the surface of the blade. The Obukhov blade cannot be referred to classical Damascus steel. The pattern on the surface of the blade is absent, despite the fact that the initial steel is hypereutectoid. The structure of the blade does not correspond to the structure of classical Damascus steel; this is bainite with numerous cementite particles. The Shvetsov sample cannot be regarded as Damascus steel since it is made from a hypereutectoid steel alloyed by managanese and tungsten. The pattern on the surface of the metal is a consequence of the dendritic structure of the ingot which is developed during forging. The structure of this pattern differs from classical damascene pattern, since the latter is formed due to a specific arrangement of a variety of carbide particles against the pearlitic or some other background obtained during heat treatment.

Numerical predictions of dry oxidation of iron and low-carbon steel at moderately elevated temperatures

International Nuclear Information System (INIS)

Henshall, G.A.

1996-11-01

Wrought and cast low-carbon steel are candidate materials for the thick (e.g. 10 cm) outer barrier of nuclear waste packages being considered for use in the potential geological repository at Yucca Mountain. Dry oxidation is possible at the moderately elevated temperatures expected at the container surface (323-533 K or 50-260 C). Numerical predictions of dry oxidation damage were made based on experimental data for iron and low-carbon steel and parabolic oxidation theory. The Forward Euler method was implemented to integrate the parabolic rate law for arbitrary, complex temperature histories. Assuming growth of a defect-free, adherent oxide, the surface penetration of a low-carbon steel barrier following 5000 years of exposure to a severe, but repository-relevant, temperature history is predicted to be only about 0.127 mm, less than 0.13% of the expected container thickness of 10 cm. Allowing the oxide to spall upon reaching a critical thickness increases the predicted metal penetration values, but degradation is still computed to be negligible. Thus, dry oxidation is not expected to significantly degrade the performance of thick, corrosion allowance barriers constructed of low-carbon steel

Metallurgical study of low-temperature plasma carbon diffusion treatments for stainless steels

International Nuclear Information System (INIS)

Lewis, D.B.; Leyland, A.; Stevenson, P.R.; Cawley, J.; Matthews, A.

1993-01-01

We recently reported a novel low-temperature carbon diffusion technique for surface hardening of stainless steels. The treatment was shown to provide benefits in terms of abrasive wear resistance. There is also evidence to suggest that by performing diffusion treatments at low temperatures (i.e. below 400 C), these benefits can be achieved without compromising corrosion resistance. Here a variety of surface analysis and depth profiling techniques have been used to determine the physical and mechanical properties of carbon-rich layers produced on a range of stainless steel substrate materials. X-ray diffraction (XRD) was employed to determine the crystallographic structure, whilst wavelength dispersive X-ray analysis (WDX) and glow discharge optical spectroscopy (GDOS) gave information on the concentration and distribution of the diffused species within the treated layers. A variety of carbide-based structures was detected, including the expected M 23 C 6 and, more surprisingly, M 3 C. Optical and electron microscopy techniques were used to provide information on layer morphology. The surfaces produced by the low-temperature carbon-diffusion process generally exhibit a distinct diffusion layer of between 1 and 20 μm, depending on the material and the treatment conditions. Austenitic stainless steels appear to give the best response to treatment, however other types of stainless steel can be treated, particularly if the microstructure contains above 5% retained austenite. Here we discuss the changes in mechanical and metallurgical properties provided by this technique and its potential value for treatment of both austenitic and other stainless steel substrate materials. (orig.)

The hot working characteristics of a boron bearing and a conventional low carbon steel

International Nuclear Information System (INIS)

Stumpf, Waldo; Banks, Kevin

2006-01-01

Constitutive hot working constants were determined for an 11 ppm boron low carbon strip steel and compared from 875 to 1140 deg. C and strain rates of 0.001-2.5 s -1 to a high nitrogen low carbon strip steel. The boron steel showed a different hot working behaviour than the conventional steel with the steady state flow stress about 50-60% higher, the peak strain more than 50% higher and the eventual ferrite grain size about 40% smaller, if compared at the same temperature compensated strain rates or Z values. This difference persisted where the soaking temperature before compression was varied between 1140 and 1250 deg. C, proving that undissolved AlN in the boron-bearing steel was not responsible. With systematically varied linear cooling rates after hot working, the final ferrite grain size in the boron steel is finer and is independent of the two Z values applied during hot working. Retarded softening by dynamic recrystallisation during hot working in the boron containing steel is probably caused by boron solute drag of moving grain boundaries

Surface martensitization of Carbon steel using Arc Plasma Sintering

Science.gov (United States)

Wahyudi, Haris; Dimyati, Arbi; Sebayang, Darwin

2018-03-01

In this paper new technology of surface structure modification of steel by short plasma exposure in Arc Plasma Sintering (APS) device is presented. APS is an apparatus working based on plasma generated by DC pulsed current originally used for synthesizing materials via sintering and melting. Plasma exposure in APS was applied into the specimens for 1 and 3 seconds which generate temperature approximately about 1300-1500°C. The SUP9, pearlitic carbon steel samples were used. The hardness, hardening depth and microstructure of the specimens have been investigated by Vickers micro hardness test and Scanning Electron Microscopy (SEM) supported by Energy Dispersive X-Ray Spectroscopy (EDX). The results have showed that the mechanical property was significantly improved due to the formation of single martensitic structures as identified by SEM. The hardness of treated surface evaluated by Vickers hardness test showed significant improvement nearly three time from 190 VHN before to 524 VHN after treatment. Furthermore, EDX confirmed that the formation of martensite layer occurred without altering its composition. The APS also produced uniform hardened layer up to 250 μm. The experiment has demonstrated that arc plasma process was successfully improved the mechanical properties of steel in relatively very short time.

Stress state evaluation in low carbon and TRIP steels by magnetic permeability

International Nuclear Information System (INIS)

Kouli, M.-E.; Giannakis, M

2016-01-01

Magnetic permeability is an indicative factor for the steel health monitoring. The measurements of magnetic permeability lead to the evaluation of the stress state of any ferromagnetic steel. The magnetic permeability measurements were conducted on low carbon and TRIP steel samples, which were subjected to both tensile and compressive stresses. The results indicated a direct correlation of the magnetic permeability with the mechanical properties, the stress state and the microstructural features of the examined samples. (paper)

Conversion electron Moessbauer study of low carbon steel polarized in aqueous sulfate solution containing sulfite in low concentration

International Nuclear Information System (INIS)

Vertes, Cs.; Lakatos-Varsanyi, M.; Vertes, A.; Kuzmann, E.; Meisel, W.; Guetlich, P.

1992-01-01

The passivation of low carbon steel was studied in aqueous solution of 0.5 M Na 2 SO 4 +0.001 M NaHSO 3 at pH=3.5 and 6.5. The found major components at pH=3.5 were: γ-FeOOH and Fe 3 C, and also FeSO 4 .H 2 O could be identified on the surface of the low carbon steel as a minor component. At pH=6.5, the passive film contained only amorphous iron(III)-oxide or oxyhydroxide. (orig.)

Grain Refinement of Low Carbon Martensitic Steel by Heat Treatment

Directory of Open Access Journals (Sweden)

N. V. Kolebina

2015-01-01

Full Text Available The low-carbon steels have good corrosion and technological properties. Hot deformation is the main operation in manufacturing the parts from these steels. So one of the important properties of the material is a property of plasticity. The grain size significantly influences on the ductility properties of steel. The grain size of steel depends on the chemical composition of the crystallization process, heat treatment, and steel machining. There are plenty methods to have grain refinement. However, taking into account the large size of the blanks for the hydro turbine parts, the thermal cycling is an advanced method of the grain refinement adaptable to streamlined production. This work experimentally studies the heat treatment influence on the microstructure of the low-carbon 01X13N04 alloy steel and proposes the optimal regime of the heat treatment to provide a significantly reduced grain size. L.M. Kleiner, N.P. Melnikov and I.N. Bogachyova’s works focused both on the microstructure of these steels and on the influence of its parameters on the mechanical properties. The paper focuses mainly on defining an optimal regime of the heat treatment for grain refinement. The phase composition of steel and temperature of phase transformation were defined by the theoretical analysis. The dilatometric experiment was done to determine the precise temperature of the phase transformations. The analysis and comparison of the experimental data with theoretical data and earlier studies have shown that the initial sample has residual stress and chemical heterogeneity. The influence of the heat treatment on the grain size was studied in detail. It is found that at temperatures above 950 ° C there is a high grain growth. It is determined that the optimal number of cycles is two. The postincreasing number of cycles does not cause further reducing grain size because of the accumulative recrystallization process. Based on the results obtained, the thermal cycling

The Influence of Calcium Carbonate Composition and Activated Carbon in Pack Carburizing Low Carbon Steel Process in The Review of Hardness and Micro Structure

Science.gov (United States)

Hafni; Hadi, Syafrul; Edison

2017-12-01

Carburizing is a way of hardening the surface by heating the metal (steel) above the critical temperature in an environment containing carbon. Steel at a temperature of the critical temperature of affinity to carbon. Carbon is absorbed into the metal form a solid solution of carbon-iron and the outer layer has high carbon content. When the composition of the activator and the activated charcoal is right, it will perfect the carbon atoms to diffuse into the test material to low carbon steels. Thick layer of carbon Depending on the time and temperature are used. Pack carburizing process in this study, using 1 kg of solid carbon derived from coconut shell charcoal with a variation of 20%, 10% and 5% calcium carbonate activator, burner temperature of 950 0C, holding time 4 hours. The test material is low carbon steel has 9 pieces. Each composition has three specimens. Furnace used in this study is a pack carburizing furnace which has a designed burner box with a volume of 1000 x 600 x 400 (mm3) of coal-fired. Equipped with a circulation of oxygen from the blower 2 inches and has a wall of refractory bricks. From the variation of composition CaCO3, microstructure formed on the specimen with 20% CaCO3, better diffusion of carbon into the carbon steel, it is seen by the form marten site structure after quenching, and this indicates that there has been an increase of or adding carbon to in the specimen. This led to the formation of marten site specimen into hard surfaces, where the average value of hardness at one point side (side edge) 31.7 HRC

Yttrium implantation effects on extra low carbon steel and pure iron

Energy Technology Data Exchange (ETDEWEB)

Caudron, E.; Buscail, H. [Clermont-Ferrand-2 Univ., Le Puy en Velay (France). Lab. Vellave d`Elaboration; Jacob, Y.P.; Stroosnijder, M.F. [Institute for Advanced Materials, Joint Research Center, The European Commission, 21020, Ispra (Vatican City State, Holy See) (Italy); Josse-Courty, C. [Laboratoire de Recherche sur la Reactivite des Solides, UMR 56-13 CNRS, UFR Sciences et Techniques, 9 Avenue A. Savary, B.P. 400, 21011, Dijon Cedex (France)

1999-05-25

Extra low carbon steel and pure electrolytic iron samples were yttrium implanted using ion implantation technique. Compositions and structures of pure iron and steel samples were investigated before and after yttrium implantation by several analytical and structural techniques (RBS, SIMS, RHEED and XRD) to observe the yttrium implantation depth profiles in the samples. This paper shows the different effects of yttrium implantations (compositions and structures) according to the implanted sample nature. (orig.) 23 refs.

Plastic behavior of medium carbon vanadium microalloyed steel at temperatures near g « a transformation

Directory of Open Access Journals (Sweden)

Lourenço N.J.

2001-01-01

Full Text Available Dilatometric techniques were used to build the continuous cooling transformation (CCT diagram for a medium carbon microalloyed steel; the microstructure and hardness were determined at different cooling rates. The mechanical behavior of the steel in the austenite field and at temperatures approaching austenite to ferrite transformation was measured by means of hot torsion tests under isothermal and continuous cooling conditions. The no recrystallization temperatures, Tnr, and start of phase transformation, Ar3, were determined under continuous cooling condition using mean flow stress vs. inverse of absolute temperature diagrams. Interruption of static recrystallization within the interpass time in the austenite field indicated that the start of vanadium carbonitride precipitation occurred under 860 °C. Austenite transformation was found to start at around 710 °C, a temperature similar to that measured by dilatometry, suggesting that interphase precipitation delays the transformation of deformed austenite. Pearlite was observed at temperatures ranging from 650 °C to 600 °C, with the flow curves taking on a particular shape, i.e., stress rose sharply as strain was increased, reaching peak stress at low deformation, around 0.2, followed by an extensive softening region after peak stress.

Interphase and intergranular stress generation in carbon steels

International Nuclear Information System (INIS)

Oliver, E.C.; Daymond, M.R.; Withers, P.J.

2004-01-01

Neutron diffraction spectra have been acquired during tensile straining of high and low carbon steels, in order to compare the evolution of internal stress in ferritic steel with and without a reinforcing phase. In low carbon steel, the generation of intergranular stresses predominates, while in high carbon steel similar intergranular stresses among ferrite grain families are superposed upon a large redistribution of stress between phases. Comparison is made to calculations using elastoplastic self-consistent and finite element methods

Hot ductility behavior of a low carbon advanced high strength steel (AHSS) microalloyed with boron

OpenAIRE

Mejía, Ignacio; Bedolla Jacuinde, Arnoldo; Maldonado, Cuauhtémoc; Cabrera Marrero, José M.

2011-01-01

The current study analyses the influence of boron addition on the hot ductility of a low carbon advanced high strength NiCrVCu steel. For this purpose hot tensile tests were carried out at different temperatures (650, 750, 800, 900 and 1000 ◦C) at a constant true strain rate of 0.001 s−1. Experimental results showed a substantial improvement in hot ductility for the low carbon advanced high strength steel when microalloyed with boron compared with that without boron addition. Nevertheless,...

Impact toughness and microstructure relationship in niobium- and vanadium-microalloyed steels processed with varied cooling rates to similar yield strength

Energy Technology Data Exchange (ETDEWEB)

Shanmugam, S. [Center for Structural and Functional Materials and Department of Chemical Engineering, University of Louisiana at Lafayette, LA 70504-4130 (United States); Misra, R.D.K. [Center for Structural and Functional Materials and Department of Chemical Engineering, University of Louisiana at Lafayette, LA 70504-4130 (United States)]. E-mail: dmisra@louisiana.edu; Mannering, T. [Nucor-Yamato Steel, P.O. Box 1228, 5929 East State Highway 18, Blytheville, AR 72316 (United States); Panda, D. [Nucor-Yamato Steel, P.O. Box 1228, 5929 East State Highway 18, Blytheville, AR 72316 (United States); Jansto, S.G. [Reference Metals, 1000 Old Pond Road, Bridgeville, PA 15017 (United States)

2006-11-15

We describe here the relationship between microstructure and impact toughness behavior as a function of cooling rate for industrially processed Nb- and V-microalloyed steels of almost similar yield strength ({approx}60 ksi). Both Nb- and V-microalloyed steels exhibited increase in toughness with increase in cooling rates during processing. However, Nb-microalloyed steels were characterized by relatively higher toughness than the V-microalloyed steels under identical processing conditions. The microstructure of Nb- and V-microalloyed steels processed at conventional cooling rate, primarily consisted of polygonal ferrite-pearlite microconstituents, while Nb-microalloyed steels besides polygonal ferrite and pearlite contained significant fraction of degenerated pearlite. The microstructure of Nb- and V-microalloyed steels processed at relatively higher cooling rate contained degenerated pearlite and lath-type (acicular) ferrite in addition to the primary ferrite-pearlite constituents. The fraction of degenerated pearlite was higher in Nb-microalloyed steels than in the V-microalloyed steels. In both Nb- and V-microalloyed steels the precipitation characteristics were similar with precipitation occurring at grain boundaries, dislocations, and in the ferrite matrix. Fine-scale ({approx}5-10 nm) precipitation was observed in the ferrite matrix of both the steels. The selected area diffraction (SAD) pattern analysis revealed that these fine precipitates were MC type of niobium and vanadium carbides in the respective steels and followed Baker-Nutting orientation relationship with the ferrite matrix. The microstructural studies suggest that the increase in toughness of Nb-microalloyed steels is attributed to higher fraction of degenerated pearlite in the steel.

Impact toughness and microstructure relationship in niobium- and vanadium-microalloyed steels processed with varied cooling rates to similar yield strength

International Nuclear Information System (INIS)

Shanmugam, S.; Misra, R.D.K.; Mannering, T.; Panda, D.; Jansto, S.G.

2006-01-01

We describe here the relationship between microstructure and impact toughness behavior as a function of cooling rate for industrially processed Nb- and V-microalloyed steels of almost similar yield strength (∼60 ksi). Both Nb- and V-microalloyed steels exhibited increase in toughness with increase in cooling rates during processing. However, Nb-microalloyed steels were characterized by relatively higher toughness than the V-microalloyed steels under identical processing conditions. The microstructure of Nb- and V-microalloyed steels processed at conventional cooling rate, primarily consisted of polygonal ferrite-pearlite microconstituents, while Nb-microalloyed steels besides polygonal ferrite and pearlite contained significant fraction of degenerated pearlite. The microstructure of Nb- and V-microalloyed steels processed at relatively higher cooling rate contained degenerated pearlite and lath-type (acicular) ferrite in addition to the primary ferrite-pearlite constituents. The fraction of degenerated pearlite was higher in Nb-microalloyed steels than in the V-microalloyed steels. In both Nb- and V-microalloyed steels the precipitation characteristics were similar with precipitation occurring at grain boundaries, dislocations, and in the ferrite matrix. Fine-scale (∼5-10 nm) precipitation was observed in the ferrite matrix of both the steels. The selected area diffraction (SAD) pattern analysis revealed that these fine precipitates were MC type of niobium and vanadium carbides in the respective steels and followed Baker-Nutting orientation relationship with the ferrite matrix. The microstructural studies suggest that the increase in toughness of Nb-microalloyed steels is attributed to higher fraction of degenerated pearlite in the steel

Bainitic Transformation and Properties of Low Carbon Carbide-Free Bainitic Steels with Cr Addition

Directory of Open Access Journals (Sweden)

Mingxing Zhou

2017-07-01

Full Text Available Two low carbon carbide-free bainitic steels (with and without Cr addition were designed, and each steel was treated by two kinds of heat treatment procedure (austempering and continuous cooling. The effects of Cr addition on bainitic transformation, microstructure, and properties of low carbon bainitic steels were investigated by dilatometry, metallography, X-ray diffraction, and a tensile test. The results show that Cr addition hinders the isothermal bainitic transformation, and this effect is more significant at higher transformation temperatures. In addition, Cr addition increases the tensile strength and elongation simultaneously for austempering treatment at a lower temperature. However, when the austempering temperature is higher, the strength increases and the elongation obviously decreases by Cr addition, resulting in the decrease in the product of tensile strength and elongation. Meanwhile, the austempering temperature should be lower in Cr-added steel than that in Cr-free steel in order to obtain better comprehensive properties. Moreover, for the continuous cooling treatment in the present study, the product of tensile strength and elongation significantly decreases with Cr addition due to more amounts of martensite.

Kinetics of electrochemical boriding of low carbon steel

International Nuclear Information System (INIS)

Kartal, G.; Eryilmaz, O.L.; Krumdick, G.; Erdemir, A.; Timur, S.

2011-01-01

In this study, the growth kinetics of the boride layers forming on low carbon steel substrates was investigated during electrochemical boriding which was performed at a constant current density of 200 mA/cm 2 in a borax based electrolyte at temperatures ranging from 1123 K to 1273 K for periods of 5-120 min. After boriding, the presence of both FeB and Fe 2 B phases were confirmed by the X-ray diffraction method. Cross-sectional microscopy revealed a very dense and thick morphology for both boride phases. Micro hardness testing of the borided steel samples showed a significant increase in the hardness of the borided surfaces (i.e., up to (1700 ± 200) HV), while the hardness of un-borided steel samples was approximately (200 ± 20) HV. Systematic studies over a wide range of boriding time and temperature confirmed that the rate of the boride layer formation is strongly dependent on boriding duration and has a parabolic character. The activation energy of boride layer growth for electrochemical boriding was determined as (172.75 ± 8.6) kJ/mol.

Microstructures and mechanical properties of duplex low carbon steel

Science.gov (United States)

Alfirano; Eben, U. S.; Hidayat, M.

2018-04-01

The microstructures behavior of duplex cold-rolled low carbon steel for automotive applications has been investigated. Intercritical annealing treatment is commonly used to develop a duplex low carbon steel containing ferrite and martensite. To get a duplex phase ferrite and martensite, the specimens were heated at inter-critical annealing temperature of 775°C - 825°C, for heating time up to 20 minutes, followed by water-quenched. The hardness of specimens was studied. The optical microscopy was used to analyze the microstructures. The optimal annealing conditions (martensite volume fraction approaching 20%) at 775°C with a heating time of 10 minutes was achieved. The highest hardness value was obtained in cold-rolled specimens of 41% in size reduction for intercritical annealing temperature of 825°C. In this condition, the hardness value was 373 HVN. The correlation between intercritical annealing temperature and time can be expressed in the transformation kinetics as fγ/fe = 1-exp(-Ktn) wherein K and n are grain growth rate constant and Avrami’s exponent, respectively. From experiment, the value of K = 0.15 and n = 0.461. Using the relationship between temperatures and heating time, activation energy (Q) can be calculated that is 267 kJ/mol.

The efficiency of different types of wood charcoal on increasing carbon content on surfaces of low carbon steel in the pack carburizing process

Directory of Open Access Journals (Sweden)

Narongsak Thammachot

2014-09-01

Full Text Available The purpose of this research is to compare the efficiency of five types of wood charcoal, eucalyptus, coconut shell, tamarind, bamboo and cassava root in increasing carbon content on surfaces of low carbon steel by the pack carburizing process. The experiment for pack carburized low carbon steel (grade AISI 1020 was conducted by using the different wood charcoals as carburizers, mixed with 10% limestone (by weight as the energizer. The carburizing temperature of 950°C, and carburizing times of 2, 4 and 6 hours were used in the experiment. After grinding, the specimens in each case were checked for carbon content by optical emission spectroscopy. Micro-Vickers hardness testing and microstructure inspections were carried out. The results of the experiment showed that the efficiency of eucalyptus charcoal as the carburizer (for increasing carbon content on surfaces of low carbon steel was higher than that of tamarind, cassava root, coconut shell and bamboo charcoals. The averages for carbon content were: 1.16, 1.06, 0.97, 0.83 and 0.77% respectively.

Effect of Quenching Media on Mechanical Properties of Medium Carbon Steel 1030

Directory of Open Access Journals (Sweden)

Khansaa Dawood Salman

2018-01-01

Full Text Available This investigation aims to study the effect of quenching media (water, oil, Poly Vinyl Chloride PVC on mechanical properties of 1030 steel. The applications of this steel include machinery parts where strength and hardness are requisites. The steel is heated to about 950  and soaked for 1hr in electrical furnace and then quenched in different quenching medium such as water, oil and poly vinyl chloride. After heat treatment by quenching, the specimens are tempered at 250  for 1hr and then cooling in air. The mechanical properties of the specimens are determined by using universal tensile testing machine for tensile test, Vickers hardness apparatus for hardness testing, measuring the grain size of the phases and examine the microstructure of the specimens before and after heat-treatment. The results of this work showed that improving the mechanical properties of medium carbon 1030 steel, which is quenching by water gives the preferred results as the following: Quenching by water leads to increase σy, σu.t.s, K and hardness, but at the same time quenching by water leads to decrease E and n. Also the quenching by water and followed by tempering leads to improve the microstructure and decreasing (refining of the grain size of ferrite and pearlite phases of the steel used in this work.

Enhancing Ductility of 1045 Nanoeutectic Steel Prepared by Aluminothermic Reaction through Annealing at 873 K

Directory of Open Access Journals (Sweden)

Zhengning Li

2017-01-01

Full Text Available The 1045 steel with lamellar spacing of pearlite in nanometer was prepared by aluminothermic reaction casting and annealed at 873 K (600°C with different time. Microstructures of steels were investigated by X-ray diffraction (XRD, scanning electron microscope (SEM, and transmission electron microscope (TEM. Tensile properties of the steels were measured. The results showed that the lamellar spacing of the pearlite increased with the annealing time. It was found that the microstructure of steels consisted of nanocrystalline-ferrite matrix and laminar pearlite phase. The average grain sizes of the ferrite were 26.9, 27.0, 26.1, and 34.9 nm for the cast steel and samples annealed for 2, 4, and 6 h, respectively. As the annealing time increased, the volume fraction of the pearlite almost remained constant, while the laminar spacing of pearlite increased from 146 to 300 nm. The tensile and yield strength varied slightly; the elongation obviously improved. After annealing for 4 h, the elongation increased to be 33%, which was the reported highest value for the steel up to now and about twice of the conventional 1045 steel.

Causes of Cracking in Quenching of the Parts Made of Steels and Cast Iron and Recommendations for Their Removal: A Review

Science.gov (United States)

Kuznetsov, A. A.; Rudnev, V. I.

2017-12-01

The domestic and foreign experience on revealing the causes of quenching cracking and its prevention is generalized. We consider the works performed on the machine parts made of carbon and alloyed pearlitic steel and quenchable cast irons.

Hot ductility behavior of a low carbon advanced high strength steel (AHSS) microalloyed with boron

International Nuclear Information System (INIS)

Mejia, I.; Bedolla-Jacuinde, A.; Maldonado, C.; Cabrera, J.M.

2011-01-01

Research highlights: → Effect of boron on the hot ductility behavior of a low carbon NiCrVCu AHSS. → Boron addition of 117 ppm improves hot ductility over 100% in terms of RA. → Hot ductility improvement is associated with segregation/precipitation of boron. → Typical hot ductility recovery at lower temperatures does not appear in this steel. → Hot ductility loss is associated with precipitates/inclusions coupled with voids. - Abstract: The current study analyses the influence of boron addition on the hot ductility of a low carbon advanced high strength NiCrVCu steel. For this purpose hot tensile tests were carried out at different temperatures (650, 750, 800, 900 and 1000 deg. C) at a constant true strain rate of 0.001 s -1 . Experimental results showed a substantial improvement in hot ductility for the low carbon advanced high strength steel when microalloyed with boron compared with that without boron addition. Nevertheless, both steels showed poor ductility when tested at the lowest temperatures (650, 750 and 800 deg. C), and such behavior is associated to the precipitation of vanadium carbides/nitrides and inclusions, particularly MnS and CuS particles. The fracture mode of the low carbon advanced high strength steel microalloyed with boron seems to be more ductile than the steel without boron addition. Furthermore, the fracture surfaces of specimens tested at temperatures showing the highest ductility (900 and 1000 deg. C) indicate that the fracture mode is a result of ductile failure, while in the region of poor ductility the fracture mode is of the ductile-brittle type failure. It was shown that precipitates and/or inclusions coupled with voids play a meaningful role on the crack nucleation mechanism which in turn causes a hot ductility loss. Likewise, dynamic recrystallization (DRX) which always results in restoration of ductility only occurs in the range from 900 to 1000 deg. C. Results are discussed in terms of boron segregation towards

Hot ductility behavior of a low carbon advanced high strength steel (AHSS) microalloyed with boron

Energy Technology Data Exchange (ETDEWEB)

Mejia, I., E-mail: imejia@umich.mx [Instituto de Investigaciones Metalurgicas, Universidad Michoacana de San Nicolas de Hidalgo, Edificio ' U' , Ciudad Universitaria, 58066 Morelia, Michoacan (Mexico); Bedolla-Jacuinde, A.; Maldonado, C. [Instituto de Investigaciones Metalurgicas, Universidad Michoacana de San Nicolas de Hidalgo, Edificio ' U' , Ciudad Universitaria, 58066 Morelia, Michoacan (Mexico); Cabrera, J.M. [Departament de Ciencia dels Materials i Enginyeria Metal.lurgica, ETSEIB - Universitat Politecnica de Catalunya, Av. Diagonal 647, 08028 Barcelona (Spain); Fundacio CTM Centre Tecnologic, Av. de las Bases de Manresa 1, 08240 Manresa (Spain)

2011-05-25

Research highlights: {yields} Effect of boron on the hot ductility behavior of a low carbon NiCrVCu AHSS. {yields} Boron addition of 117 ppm improves hot ductility over 100% in terms of RA. {yields} Hot ductility improvement is associated with segregation/precipitation of boron. {yields} Typical hot ductility recovery at lower temperatures does not appear in this steel. {yields} Hot ductility loss is associated with precipitates/inclusions coupled with voids. - Abstract: The current study analyses the influence of boron addition on the hot ductility of a low carbon advanced high strength NiCrVCu steel. For this purpose hot tensile tests were carried out at different temperatures (650, 750, 800, 900 and 1000 deg. C) at a constant true strain rate of 0.001 s{sup -1}. Experimental results showed a substantial improvement in hot ductility for the low carbon advanced high strength steel when microalloyed with boron compared with that without boron addition. Nevertheless, both steels showed poor ductility when tested at the lowest temperatures (650, 750 and 800 deg. C), and such behavior is associated to the precipitation of vanadium carbides/nitrides and inclusions, particularly MnS and CuS particles. The fracture mode of the low carbon advanced high strength steel microalloyed with boron seems to be more ductile than the steel without boron addition. Furthermore, the fracture surfaces of specimens tested at temperatures showing the highest ductility (900 and 1000 deg. C) indicate that the fracture mode is a result of ductile failure, while in the region of poor ductility the fracture mode is of the ductile-brittle type failure. It was shown that precipitates and/or inclusions coupled with voids play a meaningful role on the crack nucleation mechanism which in turn causes a hot ductility loss. Likewise, dynamic recrystallization (DRX) which always results in restoration of ductility only occurs in the range from 900 to 1000 deg. C. Results are discussed in terms of

Development of high strength hot rolled low carbon copper-bearing steel containing nanometer sized carbides

Energy Technology Data Exchange (ETDEWEB)

Phaniraj, M.P. [High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of); Shin, Young-Min [High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of); Department of Materials Science and Engineering, Korea University, Seoul 136-701 (Korea, Republic of); Lee, Joonho [Department of Materials Science and Engineering, Korea University, Seoul 136-701 (Korea, Republic of); Goo, Nam Hoon [Sheet Product Design Group, Hyundai Steel Co., North Industrial Street 1400, 343-823, DangJin 343-823 (Korea, Republic of); Kim, Dong-Ik; Suh, Jin-Yoo; Jung, Woo-Sang [High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of); Shim, Jae-Hyeok, E-mail: jhshim@kist.re.kr [High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of); Choi, In-Suk, E-mail: insukchoi@kist.re.kr [High Temperature Energy Materials Research Center, Korea Institute of Science and Technology, Seoul 136-791 (Korea, Republic of)

2015-05-01

A low carbon ferritic steel was alloyed with Ti, Mo and Cu with the intention of achieving greater increment in strength by multiple precipitate strengthening. The steel is hot rolled and subjected to interrupted cooling to enable precipitation of Ti–Mo carbides and copper. Thermodynamic calculations were carried out to determine equilibrium phase fractions at different temperatures. Microstructure characterization using transmission electron microscopy and composition analysis revealed that the steel contains ~5 nm size precipitates of (Ti,Mo)C. Precipitation kinetics calculations using MatCalc software showed that mainly body centered cubic copper precipitates of size < 5nm form under the cooling conditions in the present study. The steel has the high tensile strength of 853 MPa and good ductility. The yield strength increases by 420 MPa, which is more than that achieved in hot rolled low carbon ferritic steels with only copper precipitates or only carbide precipitates. The precipitation and strengthening contribution of copper and (Ti,Mo)C precipitates and their effect on the work hardening behavior is discussed.

Microstructure and failure behavior of dissimilar resistance spot welds between low carbon galvanized and austenitic stainless steels

International Nuclear Information System (INIS)

Marashi, P.; Pouranvari, M.; Amirabdollahian, S.; Abedi, A.; Goodarzi, M.

2008-01-01

Resistance spot welding was used to join austenitic stainless steel and galvanized low carbon steel. The relationship between failure mode and weld fusion zone characteristics (size and microstructure) was studied. It was found that spot weld strength in the pullout failure mode is controlled by the strength and fusion zone size of the galvanized steel side. The hardness of the fusion zone which is governed by the dilution between two base metals, and fusion zone size of galvanized carbon steel side are dominant factors in determining the failure mode

Failure prediction of low-carbon steel pressure vessel and cylindrical models

International Nuclear Information System (INIS)

Zhang, K.D.; Wang, W.

1987-01-01

The failure loads predicted by failure assessment methods (namely the net-section stress criterion; the EPRI engineering approach for elastic-plastic analysis; the CEGB failure assessment route; the modified R6 curve by Milne for strain hardening; and the failure assessment curve based on J estimation by Ainsworth) have been compared with burst test results on externally, axially sharp notched pressure vessel and open-ended cylinder models made from typical low-carbon steel St45 seamless tube which has a transverse true stress-strain curve of straight-line and parabola type and a high value of ultimate strength to yield. It was concluded from the comparison that whilst the net-section stress criterion and the CEGB route did not give conservative predictions, Milne's modified curve did give a conservative and good prediction; Ainsworth's curve gave a fairly conservative prediction; and EPRI solutions also could conditionally give a good prediction but the conditions are still somewhat uncertain. It is suggested that Milne's modified R6 curve is used in failure assessment of low-carbon steel pressure vessels. (author)

Plasticity of low carbon steel in a hot state

Energy Technology Data Exchange (ETDEWEB)

Konovalov, V P; Rizol' , A I; Shram, N N [Ural' skij Nauchno-Issledovatel' skij Inst. Chernykh Metallov, Sverdlovsk (USSR)

1977-07-01

The hot ductility (in tapered-specimen piersing test and the in wedge-shaped specimen rolling test) is studied of the Armeo-type low carbon steel produced by vacuum induction and open hearth techniques. The variations of the chemical composition within specified ranges, particularly as regards sulphur, oxygen and the Mn/S ratio, have a marked effect on the processing ductility. The temperature range of brittle fracture and acceptable hot working reductions as functions of the chemical composition have been revealed.

Plasticity of low carbon steel in a hot state

International Nuclear Information System (INIS)

Konovalov, V.P.; Rizol', A.I.; Shram, N.N.

1977-01-01

The hot ductility (in tapered-specimen piersing test and the in wedge-shaped specimen rolling test) is studied of the Armeo-type low carbon steel produced by vacuum induction and open hearth techniques. The variations of the chemical composition within specified ranges, particularly as regards sulphur, oxygen and the Mn/S ratio, have a marked effect on the processing ductility. The temperature range of brittle fracture and acceptable hot working reductions as functions of the chemical composition have been revealed

Nb(C,N) precipitation kinetics in the bainite region of a low-carbon Nb-microalloyed steel

International Nuclear Information System (INIS)

Park, J.S.; Lee, Y.K.

2007-01-01

Nb(C,N) precipitation in the bainite region (580-660 deg. C) of a low-carbon Nb-microalloyed steel was investigated by electrical resistivity and transmission electron microscopy. Nb(C,N) particles started precipitating after 100-200 s at isothermal temperatures after bainite transformation and cementite formation, and precipitation finished in 1000-2000 s. The precipitation-time-temperature diagram of Nb(C,N) in the bainite region of a low-carbon microalloyed steel was a type of C-curve, with a nose temperature of about 615 deg. C

Interim fatigue design curves for carbon, low-alloy, and austenitic stainless steels in LWR environments

International Nuclear Information System (INIS)

Majumdar, S.; Chopra, O.K.; Shack, W.J.

1993-01-01

Both temperature and oxygen affect fatigue life; at the very low dissolved-oxygen levels in PWRs and BWRs with hydrogen water chemistry, environmental effects on fatigue life are modest at all temperatures (T) and strain rates. Between 0.1 and 0.2 ppM, the effect of dissolved-oxygen increases rapidly. In oxygenated environments, fatigue life depends strongly on strain rate and T. A fracture mechanics model is developed for predicting fatigue lives, and interim environmentally assisted cracking (EAC)-adjusted fatigue curves are proposed for carbon steels, low-alloy steels, and austenitic stainless steels

Effect of reactive O+ implantation on the pearlite evolution

International Nuclear Information System (INIS)

Li Shuchen; Chen Yuanru; Radjabov, T.D.; Muchadadiev, R.E.; Zhang Pingyu; Liu Hong

1993-01-01

In the experiment the Fe-0.45wt%C alloy was implanted by Ar+, N+, and by Ar+, N+, O+ ions separately. Beneath the surface implanted by Ar+ and N+ an Auger peak of nitrogen is apparent. After implanting O+, however, the oxygen profile along the depth takes the Gaussian distribution and the nitrogen level is very low. TEM observation shows that the cementite laminae of the pearlite are distorted severely and even broken into rods or spheroid particles. The pearlite evolutions may be interpreted by the thermal spike effect of ion-implantation and preferential combination of C and O

Stochastic approach to pitting-corrosion-extreme modelling in low-carbon steel

Energy Technology Data Exchange (ETDEWEB)

Valor, A. [Facultad de Fisica, Universidad de La Habana, San Lazaro y L, Vedado 10400, La Habana (Cuba); Caleyo, F. [Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Edif. 7, Zacatenco, Mexico DF 07738 (Mexico)], E-mail: fcaleyo@gmail.com; Rivas, D.; Hallen, J.M. [Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Edif. 7, Zacatenco, Mexico DF 07738 (Mexico)

2010-03-15

A stochastic model previously developed by the authors using Markov chains has been improved in the light of new experimental evidence. The new model has been successfully applied to reproduce the time evolution of extreme pitting corrosion depths in low-carbon steel. The model is shown to provide a better physical understanding of the pitting process.

Stochastic approach to pitting-corrosion-extreme modelling in low-carbon steel

International Nuclear Information System (INIS)

Valor, A.; Caleyo, F.; Rivas, D.; Hallen, J.M.

2010-01-01

A stochastic model previously developed by the authors using Markov chains has been improved in the light of new experimental evidence. The new model has been successfully applied to reproduce the time evolution of extreme pitting corrosion depths in low-carbon steel. The model is shown to provide a better physical understanding of the pitting process.

Dependence of hydrogen-induced lattice defects and hydrogen embrittlement of cold-drawn pearlitic steels on hydrogen trap state, temperature, strain rate and hydrogen content

International Nuclear Information System (INIS)

Doshida, Tomoki; Takai, Kenichi

2014-01-01

The effects of the hydrogen state, temperature, strain rate and hydrogen content on hydrogen embrittlement susceptibility and hydrogen-induced lattice defects were evaluated for cold-drawn pearlitic steel that absorbed hydrogen in two trapping states. Firstly, tensile tests were carried out under various conditions to evaluate hydrogen embrittlement susceptibility. The results showed that peak 2 hydrogen, desorbed at temperatures above 200 °C as determined by thermal desorption analysis (TDA), had no significant effect on hydrogen embrittlement susceptibility. In contrast, hydrogen embrittlement susceptibility increased in the presence of peak 1 hydrogen, desorbed from room temperature to 200 °C as determined by TDA, at temperatures higher than −30 °C, at lower strain rates and with higher hydrogen content. Next, the same effects on hydrogen-induced lattice defects were also evaluated by TDA using hydrogen as a probe. Peak 2 hydrogen showed no significant effect on either hydrogen-induced lattice defects or hydrogen embrittlement susceptibility. It was found that hydrogen-induced lattice defects formed under the conditions where hydrogen embrittlement susceptibility increased. This relationship indicates that hydrogen embrittlement susceptibility was higher under the conditions where the formation of hydrogen-induced lattice defects tended to be enhanced. Since hydrogen-induced lattice defects formed by the interaction between hydrogen and strain were annihilated by annealing at a temperature of 200 °C, they were presumably vacancies or vacancy clusters. One of the common atomic-level changes that occur in cold-drawn pearlitic steel showing higher hydrogen embrittlement susceptibility is the formation of vacancies and vacancy clusters

Effect of High-Temperature Thermomechanical Treatment on the Brittle Fracture of Low-Carbon Steel

Science.gov (United States)

Smirnov, M. A.; Pyshmintsev, I. Yu.; Varnak, O. V.; Mal'tseva, A. N.

2018-02-01

The effect of high-temperature thermomechanical treatment (HTMT) on the brittleness connected with deformation-induced aging and on the reversible temper brittleness of a low-carbon tube steel with a ferrite-bainite structure has been studied. When conducting an HTMT of a low-alloy steel, changes should be taken into account in the amount of ferrite in its structure and relationships between the volume fractions of the lath and the acicular bainite. It has been established that steel subjected to HTMT undergoes transcrystalline embrittlement upon deformation aging. At the same time, HTMT, which suppresses intercrystalline fracture, leads to a weakening of the development of reversible temper brittleness.

Modeling of roughness effect on hydrogen permeation in a low carbon steel

OpenAIRE

Carreño, J. A.; Uribe, I.; Carrillo, J. C.

2003-01-01

A model is presented to evaluate the effect of the roughness and the profile of concentration of hydrogen in a low carbon steel. The model takes advantage of the Fick's Second Law, to predict the transport of hydrogen in the steel. The problem is treated as a variational one and its space solution is made numerically by means of the Finite Elements Method, while the temporal equation is solved via the Finite Differences Method, in order to determine the concentration profiles of Hydrogen in t...

Experimental and numerical simulation of carbon manganese steel ...

African Journals Online (AJOL)

Experimental and numerical simulation of carbon manganese steel for cyclic plastic behaviour. J Shit, S Dhar, S Acharyya. Abstract. The paper deals with finite element modeling of saturated low cycle fatigue and the cyclic hardening phenomena of the materials Sa333 grade 6 carbon steel and SS316 stainless steel.

Passivation condition of carbon steel in bentonite/sand mixture

International Nuclear Information System (INIS)

Taniguchi, Naoki; Kawakami, Susumu

2002-03-01

It is essential to understand the corrosion type of carbon steel under the repository conditions for the lifetime assessment of carbon steel overpack used for geological isolation of high-level radioactive waste. According to the previous study, carbon steel is hard to passivate in buffer material assuming a chemical condition range of groundwater in Japan. However, concrete support will be constructed around the overpack in the case of repository in the soft rock system and groundwater having a higher pH may infiltrate to buffer material. There is a possibility that the corrosion type of carbon steel will be influenced by the rise of the pH in groundwater. In this study, anodic polarization experiments were performed to understand the passivation condition of carbon steel in buffer material saturated with water contacted with concrete. An ordinary concrete an a low-alkalinity concrete were used in the experiment. The results of the experiments showed that the carbon steel can passivate under the condition that water having pH > 13 infiltrate to the buffer material assuming present property of buffer material. If the low-alkalinity concrete is selected as the support material, passivation can not occur on carbon steel overpack. The effect of the factors of buffer material such as dry density and mixing ratio of sand on the passivation of carbon steel was also studied. The results of the study showed that the present property of buffer material is enough to prevent passivation of carbon steel. (author)

Thermodynamic and kinetic characteristics of the austenite-to-ferrite transformation under high magnetic field in medium carbon steel

International Nuclear Information System (INIS)

Zhang Yudong; He Changshu; Zhao Xiang; Zuo Liang; Esling, Claude

2005-01-01

The thermodynamic and kinetic characteristics of austenite-to-ferrite phase transformation in medium carbon steel in the high magnetic fields were investigated. Results showed that the magnetic field could obviously change the γ/α+γ phase equilibrium-by increasing the amount of ferrite obtained during cooling-and greatly accelerate the transformation. Thus the microstructure obtained under fast cooling with high magnetic field was still ferritic and pearlitic, while that obtained without the magnetic field under the same cooling conditions was bainitic. Exploration in this area contributes both to enriching the new theory on electromagnetic processing of materials (EPM) and in establishing new techniques for materials processing

Bainite Formation in Medium-Carbon Low-Silicon Spring Steels Accounting for Chemical Segregation

NARCIS (Netherlands)

Goulas, C.; Mecozzi, M.G.; Sietsma, J.

2016-01-01

In this paper, the effect of chemical inhomogeneity on the isothermal bainite formation is investigated in medium-carbon low-silicon spring steel by dilatometry and microscopy. The analysis of the microstructure at different times during transformation shows that chemical segregation of

Ultrahigh Ductility, High-Carbon Martensitic Steel

Science.gov (United States)

Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

2016-10-01

Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

Effect of rare earth and titanium additions on the microstructures and properties of low carbon Fe-B cast steel

International Nuclear Information System (INIS)

Fu Hanguang; Xiao Qiang; Kuang Jiacai; Jiang Zhiqiang; Xing Jiandong

2007-01-01

A new type of wear resistant low carbon Fe-B cast steel with granular borides can be obtained by alloying with titanium and cerium rare earth (RE). As a result, the as-cast eutectic boride structures of Fe-B cast steel are greatly refined and a blocky, less interconnected boride network is obtained from continuous ledeburite. After heat treatment, the boride eutectic in the modified Fe-B cast steel is in the form of a granular boride structure that appears to be isolated particles The guide rollers made of modified low carbon Fe-B cast steel show excellent wear resistance and thermal fatigue resistance in high speed wire mills

Mechanical properties and hot-rolled microstructures of a low carbon bainitic steel with Cu-P alloying

International Nuclear Information System (INIS)

Cui, W.F.; Zhang, S.X.; Jiang, Y.; Dong, J.; Liu, C.M.

2011-01-01

Highlights: → Mechanical properties and microstructures of low carbon bainite steel are examined. → Cu-P alloying promotes strengthening and uniform plastic deformation. → Cu-P alloying delays recovery process during rolling interval. → Lowering rolling temperature is favorable to increasing toughness. - Abstract: A low carbon bainitic steel with Cu-P alloying was developed. The new steel aims to meet the demand of high strength, high toughness and resistance to chloride ion corrosion for the components used in the environment of sea water and oceanic atmosphere. Mechanical properties of the steel were tested and strengthening and toughening mechanisms were analyzed by comparing hot-rolled microstructures of the low carbon bainitic steels with and without Cu-P alloying. The results show that Cu-P alloying provided strong solution strengthening with weak effect on ductility. The toughness loss caused by Cu-P alloying could be balanced by increasing the amount of martensite/remained austenite (M/A island) at lower finishing temperature. The static recovery process during rolling interval was delayed by the interaction of phosphorous, copper atoms with dislocations, which was favorable to the formation of bainitic plates. Super-fine Nb(C, N) particles precipitated on dislocations had coherency with bainite ferrite at 830 deg. C finishing temperature. Raising finishing temperature to 880 deg. C, Nb(C, N) particles were prone to coarsening and losing coherency. It was also found that no accurate lattice match relationship among retained austenite, martensite and bainite in granular bainitic microstructure.

Mechanical properties and hot-rolled microstructures of a low carbon bainitic steel with Cu-P alloying

Energy Technology Data Exchange (ETDEWEB)

Cui, W.F., E-mail: wenfangcui@yahoo.com.cn [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China); Zhang, S.X. [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China); Technology Center of Laiwu Iron and Steel (Group) Co. Ltd., Laiwu 271104 (China); Jiang, Y. [School of Chemical Engineering, University of Queensland, Brisbane 4072 (Australia); Dong, J. [Technology Center of Laiwu Iron and Steel (Group) Co. Ltd., Laiwu 271104 (China); Liu, C.M. [Key Laboratory for Anisotropy and Texture of Materials (Ministry of Education), Northeastern University, Shenyang 110004 (China)

2011-08-15

Highlights: {yields} Mechanical properties and microstructures of low carbon bainite steel are examined. {yields} Cu-P alloying promotes strengthening and uniform plastic deformation. {yields} Cu-P alloying delays recovery process during rolling interval. {yields} Lowering rolling temperature is favorable to increasing toughness. - Abstract: A low carbon bainitic steel with Cu-P alloying was developed. The new steel aims to meet the demand of high strength, high toughness and resistance to chloride ion corrosion for the components used in the environment of sea water and oceanic atmosphere. Mechanical properties of the steel were tested and strengthening and toughening mechanisms were analyzed by comparing hot-rolled microstructures of the low carbon bainitic steels with and without Cu-P alloying. The results show that Cu-P alloying provided strong solution strengthening with weak effect on ductility. The toughness loss caused by Cu-P alloying could be balanced by increasing the amount of martensite/remained austenite (M/A island) at lower finishing temperature. The static recovery process during rolling interval was delayed by the interaction of phosphorous, copper atoms with dislocations, which was favorable to the formation of bainitic plates. Super-fine Nb(C, N) particles precipitated on dislocations had coherency with bainite ferrite at 830 deg. C finishing temperature. Raising finishing temperature to 880 deg. C, Nb(C, N) particles were prone to coarsening and losing coherency. It was also found that no accurate lattice match relationship among retained austenite, martensite and bainite in granular bainitic microstructure.

Effect of microstructure on the impact toughness of high strength steels

Energy Technology Data Exchange (ETDEWEB)

Gutierrez, I.

2014-07-01

One of the major challenges in the development of new steel grades is to get increasingly high strength combined with a low ductile brittle transition temperature and a high upper shelf energy. This requires the appropriate microstructural design. Toughness in steels is controlled by different microstructural constituents. Some of them, like inclusions, are intrinsic while others happening at different microstructural scales relate to processing conditions. A series of empirical equations express the transition temperature as a sum of contributions from substitutional solutes, free nitrogen, carbides, pearlite, grain size and eventually precipitation strengthening. Aimed at developing a methodology that could be applied to high strength steels, microstructures with a selected degree of complexity were produced at laboratory in a Nb-microalloyed steel. As a result a model has been developed that consistently predicts the Charpy curves for ferrite-pearlite, bainitic and quenched and tempered microstructures using as input data microstructural parameters. This model becomes a good tool for microstructural design. (Author)

Comparison of the monotonic and cyclic mechanical properties of ultrafine-grained low carbon steels processed by continuous and conventional equal channel angular pressing

International Nuclear Information System (INIS)

Niendorf, T.; Böhner, A.; Höppel, H.W.; Göken, M.; Valiev, R.Z.; Maier, H.J.

2013-01-01

Highlights: ► UFG low-carbon steel was successfully processed by continuous ECAP-Conform. ► Continuously processed UFG steel shows high performance. ► High monotonic strength and good ductility. ► Microstructural stability under cyclic loading in the LCF regime. ► Established concepts can be used for predicting the properties. - Abstract: In the current study the mechanical properties of ultra-fine grained low carbon steel processed by conventional equal channel angular pressing and a continuous equal channel angular pressing-Conform process were investigated. Both monotonic and cyclic properties were determined for the steel in either condition and found to be very similar. Microstructural analyses employing electron backscatter diffraction were used for comparison of the low carbon steels processed by either technique. Both steels feature very similar grain sizes and misorientation angle distributions. With respect to fatigue life the low carbon steel investigated shows properties similar to ultra-fine grained interstitial-free steel processed by conventional equal channel angular pressing, and thus, the general fatigue behavior can be addressed following the same routines as proposed for interstitial-free steel. In conclusion, the continuously processed material exhibits very promising properties, and thus, equal channel angular pressing-Conform is a promising tool for production of ultra-fine grained steels in a large quantity

Corrosion behaviors and contact resistances of the low-carbon steel bipolar plate with a chromized coating containing carbides and nitrides

Energy Technology Data Exchange (ETDEWEB)

Bai, Ching-Yuan; Ger, Ming-Der [Department of Applied Chemistry and Materials Science, Chung Cheng Institute of Technology, National Defense University, Ta-His, Tao-Yuan, 335 (China); Wu, Min-Sheng [Department of Weapon System Engineering, Chung Cheng Institute of Technology, National Defense University, Ta-His, Tao-Yuan, 335 (China)

2009-08-15

This work improved the surface performance of low-carbon steel AISI 1020 by a reforming pack chromization process at low temperature (700 C) and investigated the possibility that the modified steels are used as metal bipolar plates (BPP) of PEMFCs. The steel surface was activated by electrical discharge machining (EDM) with different currents before the chromizing procedure. Experimental results indicate that a dense and homogenous Cr-rich layer is formed on the EDM carbon steels by pack chromization. The chromized coating pretreated with electrical discharge currents of 2 A has the lowest corrosion current density, 5.78 x 10{sup -8} Acm{sup -2}, evaluated by potentiodynamic polarization in a 0.5 M H{sub 2}SO{sub 4} solution and the smallest interfacial contact resistance (ICR), 11.8 m{omega}-cm{sup 2}, at 140 N/cm{sup 2}. The carbon steel with a coating containing carbides and nitrides is promising for application as metal BPPs, and this report presents the first research in producing BPPs with carbon steels. (author)

Effect of Cooling Rate on Phase Transformations in a High-Strength Low-Alloy Steel Studied from the Liquid Phase

Science.gov (United States)

Dorin, Thomas; Stanford, Nicole; Taylor, Adam; Hodgson, Peter

2015-12-01

The phase transformation and precipitation in a high-strength low-alloy steel have been studied over a large range of cooling rates, and a continuous cooling transformation (CCT) diagram has been produced. These experiments are unique because the measurements were made from samples cooled directly from the melt, rather than in homogenized and re-heated billets. The purpose of this experimental design was to examine conditions pertinent to direct strip casting. At the highest cooling rates which simulate strip casting, the microstructure was fully bainitic with small regions of pearlite. At lower cooling rates, the fraction of polygonal ferrite increased and the pearlite regions became larger. The CCT diagram and the microstructural analysis showed that the precipitation of NbC is suppressed at high cooling rates, and is likely to be incomplete at intermediate cooling rates.

Inelastic properties evolution of alloy steels in martensitic and cold-worked states subjected to heat treatments up to 6000C

International Nuclear Information System (INIS)

Isore, A.; Miyada, L.T.

1975-01-01

Two internal friction peaks were observed in a ball-bearing steel in the martensitic and cold-worked states, near 220 and 280 0 C for a frequency of about 1,3 Hz. From peaks evolution by annealing up to 600 0 C, it is possible to follow the decomposition stages of martensitic and recrystallization of cold-worked pearlite. Annealed martensite and cold worked pearlite have the same anelastic behaviour. From existing atomistic models, it is possible to interpret these peaks by dislocations-interstitial carbon and dislocations-carbides interactions

Corrosion resistance of Ultra-Low-Carbon 19% Cr-11% Ni stainless steel for nuclear fuel reprocessing plants in nitric acid

International Nuclear Information System (INIS)

Ariga, Tamako; Takagi, Yoshio; Inazumi, Toru; Masamura, Katsumi; Sukekawa, M.

1995-01-01

An Ultra-Low-Carbon 19% Cr-11% Ni Stainless Steels used in nuclear fuel reprocessing plants where highly corrosion resistance in nitric acid is required has been developed. This steel has optimized the chemistry composition to decrease inclusions and deformation-induced martensitic transformation. The formation of deformation-induced martensite has the potential danger of accelerating corrosion in nitric acid. In this paper, effects of cold reduction and martensitic transformation on corrosion resistance of Ultra-Low-Carbon Stainless Steels in nitric acid are discussed. The developed steel showed excellent corrosion resistance during long-term exposure to nitric acid. (author)

Microbially induced corrosion of carbon steel in deep groundwater environment

Directory of Open Access Journals (Sweden)

Pauliina eRajala

2015-07-01

Full Text Available The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland for periods of three and eight months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

Effects of Nb on microstructure and continuous cooling transformation of coarse grain heat-affected zone in 610 MPa class high-strength low-alloy structural steels

International Nuclear Information System (INIS)

Zhang, Y.Q.; Zhang, H.Q.; Liu, W.M.; Hou, H.

2009-01-01

Continuous cooling transformation diagrams of the coarse grain heat-affected zone and microstructure after continuous cooling were investigated for 610 MPa class high-strength low-alloy (HSLA) structural steels with and without niobium. For the steel without Nb, grain boundary ferrite, degenerate pearlite and acicular ferrite are produced at slower cooling rates. Bainite phase is formed at faster cooling rates. However, for the steel with Nb, granular bainite is dominant at a large range of cooling rates. At cooling rates 32 K/s, Nb addition has no obvious influence on transformation start temperature, but it influences microstructure transformation significantly. Martensite is observed in steel with Nb at faster cooling rates, but not produced in steel without Nb

Electrochemical Corrosion Behavior of Low Carbon I-Beam Steels In Simulated Yucca Mountain Repository Environment

Energy Technology Data Exchange (ETDEWEB)

Arjunan, Venugopal; Lamb, Joshua; Chandra, Dhanesh; Daemen, Jack; Jones, Denny A.; Engelhard, Mark H.; Lea, Alan S.

2005-04-01

The electrochemical corrosion behavior of low carbon steel was examined in a simulated Yucca Mountain (YM) ground water by varying the electrolyte concentration and temperature under aerated and deaerated conditions. The results show that in deaerated conditions, the corrosion rate is low in the order of 0.6 to 4.5mpy, between 25 to 85 C, respectively. However, in aerated conditions the measured rates were expectedly very high, in the order of 3-55mpy in the above mentioned temperature levels. The rates initially increased up to 45 C, and a decreasing trend was observed with further increase in temperature from 65 to 85 C. The maximum corrosion rate was occurred at 45 C (54.5mpy). The low corrosion rates observed in all deaerated conditions, and in aerated solutions at higher temperatures were due to the preferential adsorption of Mg-species on the steel surface, as identified by XPS analyses. The results also indicate possible localized corrosion behavior of carbon steel in aerated conditions up to 45 C.

Electrochemical Corrosion Behavior of Low Carbon I-Beam Steels In Simulated Yucca Mountain Repository Environment

International Nuclear Information System (INIS)

Arjunan, Venugopal; Lamb, Joshua; Chandra, Dhanesh; Daemen, Jack; Jones, Denny A.; Engelhard, Mark H.; Lea, Alan S.

2005-01-01

The electrochemical corrosion behavior of low carbon steel was examined in a simulated Yucca Mountain (YM) ground water by varying the electrolyte concentration and temperature under aerated and deaerated conditions. The results show that in deaerated conditions, the corrosion rate is low in the order of 0.6 to 4.5mpy, between 25 to 85 C, respectively. However, in aerated conditions the measured rates were expectedly very high, in the order of 3-55mpy in the above mentioned temperature levels. The rates initially increased up to 45 C, and a decreasing trend was observed with further increase in temperature from 65 to 85 C. The maximum corrosion rate was occurred at 45 C (54.5mpy). The low corrosion rates observed in all deaerated conditions, and in aerated solutions at higher temperatures were due to the preferential adsorption of Mg-species on the steel surface, as identified by XPS analyses. The results also indicate possible localized corrosion behavior of carbon steel in aerated conditions up to 45 C

Effects of LWR environments on fatigue life of carbon and low-alloy steels

International Nuclear Information System (INIS)

Chopra, O.K.; Shack, W.J.

1995-03-01

SME Boiler and Pressure Vessel Code provides construction of nuclear power plant components. Figure I-90 Appendix I to Section III of the Code specifies fatigue design curves for structural materials. While effects of environments are not explicitly addressed by the design curves, test data suggest that the Code fatigue curves may not always be adequate in coolant environments. This paper reports the results of recent fatigue tests that examine the effects of steel type, strain rate, dissolved oxygen level, strain range, loading waveform, and surface morphology on the fatigue life of A 106-Gr B carbon steel and A533-Gr B low-alloy steel in water

The CCT diagrams of ultra low carbon bainitic steels and their impact toughness properties

International Nuclear Information System (INIS)

Lis, A.K.; Lis, J.; Jeziorski, L.

1998-01-01

The CCT diagrams of ULCB N i steels, HN3MV, HN3MVCu having 5.1% Ni and 3.5% Ni and Cu bearing steels; HN3M1.5Cu, HSLA 100 have been determined. The reduced carbon concentration in steel, in order to prevent the formation of cementite, allowed for using nickel, manganese, chromium and molybdenum to enhance hardenability and refinement of the bainitic microstructures by lowering B S temperature. Copper and microadditions of vanadium and niobium are successfully used for precipitation strengthening of steel both in thermomechanically or heat treated conditions. Very good fracture toughness at low temperatures and high yield strength properties of HN3MVCu and HN3MV steels allowed for fulfillment of the requirements for steel plates for pressure vessels and cryogenic applications. (author)

Effect of free Cr content on corrosion behavior of 3Cr steels in a CO2 environment

Science.gov (United States)

Li, Wei; Xu, Lining; Qiao, Lijie; Li, Jinxu

2017-12-01

The corrosion behavior of 3Cr steels with three microstructures (martensite, bainite, combined ferrite and pearlite) in simulated oil field formation water with a CO2 partial pressure of 0.8 MPa was investigated. The relationships between Cr concentrations in corrosion scales and corrosion rates were studied. The precipitated phases that contained Cr were observed in steels of different microstructures, and free Cr content levels were compared. The results showed that steel with the martensite microstructure had the highest free Cr content, and thus had the highest corrosion resistance. The free Cr content of bainite steel was lower than that of martensite steel, and the corrosion rate of bainite steel was higher than that of martensite steel. Because large masses of Cr were combined in ferrite and pearlite steel, the corrosion rates of ferrite and pearlite steel were the highest. Free Cr content in steel affects its corrosion behavior greatly.

Statistical analysis of fatigue strain-life data for carbon and low-alloy steels

International Nuclear Information System (INIS)

Keisler, J.; Chopra, O.K.; Shack, W.J.

1994-08-01

The existing fatigue strain vs. life (S-N) data, foreign and domestic, for carbon and low-alloy steels used in the construction of nuclear power plant components have been compiled and categorized according to material, loading, and environmental conditions. A statistical model has been developed for estimating the effects of the various test conditions on fatigue life. The results of a rigorous statistical analysis have been used to estimate the probability of initiating a fatigue crack. Data in the literature were reviewed to evaluate the effects of size, geometry, and surface finish of a component on its fatigue life. The fatigue S-N curves for components have been determined by applying design margins for size, geometry, and surface finish to crack initiation curves estimated from the model. The significance of the effect of environment on the current Code design curve and on the proposed interim design curves for carbon and low-alloy steels presented in NUREG/CR-5999 is discussed

MAE measurements and studies of magnetic domains by electron microscopy

International Nuclear Information System (INIS)

Lo, C.C.H.

1998-01-01

There is a pressing need for non-destructive testing (NDT) methods for monitoring steel microstructures as they determine the mechanical properties of steel products. Magnetoacoustic emission (MAE) has potential for this application since it is sensitive to steel microstructure. The aim of this project is to study systematically the dependence of MAE upon steel microstructure, and to apply the technique to examine the industrial steel components which have complicated microstructures. Studies of MAE and Barkhausen emission (BE) were made on several systems including fully pearlitic, fully ferritic, ferritic/pearlitic and spheroidized steels. Results suggest that there is a correlation between the microstructural parameters and the MAE and BE profiles. The study of fully pearlitic steel shows that both MAE and BE are sensitive to the interlamellar spacing of pearlite. Low-carbon ferritic steel samples give different MAE and BE profiles which are dependent on ferrite grain size. Lorentz microscopy reveals that there are differences in domain structures and magnetization processes between fully ferritic and fully pearlitic samples. Study of ferritic/pearlitic samples indicates that both MAE and BE depend on the ferrite content. In the case of spheroidized steel samples MAE and BE profiles were found to be sensitive to the changes in the morphology and size of carbides. Samples of industrial steel products including pearlitic rail steel and decarburized billet were investigated. The MAE profiles obtained from the rail are consistent with those measured from the fully pearlitic rod samples. This suggests that MAE can be used for monitoring the microstructure of large steel components, provided that another technique such as BE is also used to complement the MAE measurements. In the study of the billet samples, MAE and BE were found to be dependent on the decarburization depth. The results are discussed in the context of the change in ferrite content of the surface layer

Quantitative analysis of inclusions in high-strength steels by x-ray computed tomography using ultra-bright synchrotron radiation

International Nuclear Information System (INIS)

Shiozawa, Daiki; Nakai, Yoshikazu; Morikage, Yasushi; Tanaka, Hiroshi; Okado, Hideki; Miyashita, Takuya

2006-01-01

The observation of internal microstructures in materials is important to elucidate the mechanisms of ultra-long life fatigue of high-strength steels, and to ensure the integrity of structures. By conventional techniques, such as laboratory X-ray and ultrasonic imaging, the size and shape of subsurface non-metallic inclusions and cracks, those are smaller than 100 μm, cannot be measured. Then, in the present study, the ultra-bright synchrotron radiation X-ray was applied to the imaging of subsurface inclusion. To obtain basic data for the measurement, the penetration depth of synchrotron radiation wave in a free-cutting steel was examined. It was found that the depths where the transmitted wave cannot be observed are 100 μm for 15 keV, 200 μm for 20 keV, 600 μm for 25 keV, and 800 μm for 30 keV. For the measurement of size and shape of inclusion, synchrotron radiation computed tomography method (SR-CT) was employed. Metallographic structures can be observed in a free-cutting steel, and the diameter of these structures is about 7 - 10 μm. They are considered to be inclusions, which mainly contain manganese sulfide (MnS) or pearlitic phase. To investigate the possibility of detection of pearlitic phase, SR-CT was applied to observe the metallographic structures in carbon steel (S35C), which contains a lot of pearlitic phase and a little inclusion. In this case, no metallographic structure was observed inside specimen. These results indicate that the microstructures those were observed by SR-CT method was inclusions, not pearlitic phase. (author)

The study of the corrosion protection of the low-carbon steel using film-products

International Nuclear Information System (INIS)

Aiancului, L.; Millet, Jean-Pierre

2001-01-01

The paper reports studies on the efficiency of the film-inhibitors that covered low-carbon steel placed in a humid medium, and also, the optimization of the working conditions to improve the resistance to corrosion. The analyzes were done in the Industrial Physical - Chemical Laboratories of INSA - Lyon by electrochemical stationary techniques. The experimental device was a potentiometer of type EGG PAR (Princeton Applied Research). It was connected with a computer and three potential electrodes introduced in a cell with NaCl 30 g/l solution to acquire the data and to process the information. The film-products used were organic hydrosoluble polymers with diphosphonic 'heads' that permit a very good absorption at the metallic surface. This research is used to protect the installations of low-carbon steel against the atmospheric and high temperature corrosion. (authors)

Corrosion of carbon steel welds

International Nuclear Information System (INIS)

Daniel, B.

1988-09-01

This report assesses the factors which cause preferential attack to occur in carbon steel fusion welds. It was concluded that the main factors were: the inclusion content of the weld metal, the potential of the weld metal being less noble than that of the parent, and the presence of low-temperature transformation products in the heat-affected zone of the weld. These factors should be minimized or eliminated as appropriate so that the corrosion allowances determined for carbon steel waste drums is also adequate for the welds. An experimental/theoretical approach is recommended to evaluate the relative corrosion resistance of welds prepared from BS 4360 grade 43A steel to that of the parent material. (author)

Inelastic properties evolution of alloy steels in martensitic and cold-worked states subjected to heat treatments up to 600/sup 0/C

Energy Technology Data Exchange (ETDEWEB)

Isore, A; Miyada, L T

1975-05-01

Two internal friction peaks were observed in a ball-bearing steel in the martensitic and cold-worked states, near 220 and 280/sup 0/C for a frequency of about 1,3 Hz. From peaks evolution by annealing up to 600/sup 0/C, it is possible to follow the decomposition stages of martensitic and recrystallization of cold-worked pearlite. Annealed martensite and cold worked pearlite have the same anelastic behaviour. From existing atomistic models, it is possible to interpret these peaks by dislocations-interstitial carbon and dislocations-carbides interactions.

Electrochemical Performance of Low-Carbon Steel in Alkaline Model Solutions Containing Hybrid Aggregates

NARCIS (Netherlands)

Koleva, D.A.; Hu, J.; De Wit, J.H.W.; Boshkov, N.; Radeva, T.; Milkova, V.; Van Breugel, K.

2010-01-01

This work reports on the electrochemical performance of low-carbon steel electrodes in model alkaline solutions in the presence of 4.9.10-4 g/l hybrid aggregates i.e. cement extract, containing PDADMAC (poly (diallyl, dimethyl ammonium chloride) / PAA (Poly (acrylic acid)/ PDADMAC over a CaO core.

Pearlitic ductile cast iron: damaging micromechanisms at crack tip

Directory of Open Access Journals (Sweden)

F. Iacoviello

2013-07-01

Full Text Available Ductile cast irons (DCIs are characterized by a wide range of mechanical properties, mainly depending on microstructural factors, as matrix microstructure (characterized by phases volume fraction, grains size and grain distribution, graphite nodules (characterized by size, shape, density and distribution and defects presence (e.g., porosity, inclusions, etc.. Versatility and higher performances at lower cost if compared to steels with analogous performances are the main DCIs advantages. In the last years, the role played by graphite nodules was deeply investigated by means of tensile and fatigue tests, performing scanning electron microscope (SEM observations of specimens lateral surfaces during the tests (“in situ” tests and identifying different damaging micromechanisms.In this work, a pearlitic DCIs fatigue resistance is investigated considering both fatigue crack propagation (by means of Compact Type specimens and according to ASTM E399 standard and overload effects, focusing the interaction between the crack and the investigated DCI microstructure (pearlitic matrix and graphite nodules. On the basis of experimental results, and considering loading conditions and damaging micromechanisms, the applicability of ASTM E399 standard on the characterization of fatigue crack propagation resistance in ferritic DCIs is critically analyzed, mainly focusing the stress intensity factor amplitude role.

Microstructural characterisation and corrosion performance of old railway girder bridge steel and modern weathering structural steel

International Nuclear Information System (INIS)

Tewary, N.K.; Kundu, A.; Nandi, R.; Saha, J.K.; Ghosh, S.K.

2016-01-01

Highlights: • Microstructure and corrosion performance are compared for two structural steels. • Microstructure evolution shows primarily ferrite-pearlite in both the steels. • Steels show higher corrosion rate in 1% HCl solution than in 3.5% NaCl solution. • The corrosion products show the presence of oxide, hydroxide and oxy-hydroxides. • The corroded surface reveals morphologies like flowery, cotton balls and rosette. - Abstract: A comparison on microstructure and corrosion performance has been made between the two structural steels used in old railway girder bridge (Sample A) and modern grades of weathering structural steel (Sample B). The microstructures, viewed under optical microscope and scanning electron microscope (SEM), show mainly ferrite-pearlite phase constituents in both the steels, A and B. The phase fraction analysis shows higher amount of pearlite in steel A compared to that of steel B. The grain size of steel A is larger than that of steel B under identical processing condition. The immersion corrosion test in 3.5% NaCl shows that the corrosion rate of steel A increases with time, while the same for steel B decreases with time. On the other hand, corrosion test in 1% HCl shows that the corrosion rate of both steel A and B is higher as compared to that of NaCl which always decreases with time. The XRD analysis of corrosion products show the presence of many oxides, hydroxide and oxy-hydroxide like Lepidocrocite (γ-FeOOH), Goethite (α-FeOOH), Akaganeite (β-FeOOH), Magnetite (Fe_3O_4) and Maghemite (γ-Fe_2O_3) in both the steels. The SEM images of corroded surfaces reveal different morphologies like flowery, cotton balls and rosette etc. which indicate that the corrosion products primarily contain Lepidocrocite (γ-FeOOH), Goethite (α-FeOOH) and Akaganeite (β-FeOOH).

Effect of carbon content on formation of bimodal microstructure and mechanical properties of low-carbon steels subjected to heavy-reduction single-pass hot/warm deformation

Energy Technology Data Exchange (ETDEWEB)

Park, Hyung-Won, E-mail: wonipark@iis.u-tokyo.ac.jp [Graduate School of Engineering, The University of Tokyo, Komaba 4-6-1, Meguro-ku 153-8505, Tokyo (Japan); Yanagimoto, Jun [Institute of Industrial Science, The University of Tokyo, Komaba 4-6-1, Meguro-ku 153-8505, Tokyo (Japan)

2014-06-01

A compression test simulating heavy-reduction single-pass rolling was conducted to investigate the microstructural evolution based on the formation of a bimodal structure and the mechanical properties of 0.01% and 0.1% carbon steels and niobium steel. When thermomechanical processing was conducted near and above the critical transformation temperature (A{sub c3}), microstructures of all steels were significantly refined and consisted of equiaxed grains without elongated grains. Nevertheless, these microstructures showed weak or no formation of the bimodal structure or coarse grains with decreasing carbon content, while they showed bimodal structure formation when 0.2% carbon steel was used in our previous research. The average grain size of Nb steel was about 2 μm and its microstructure was uniformly refined. These may be attributed to a decrease in the number of nucleation sites with decreasing carbon content in low-carbon steels and the occurrence of nucleation at grain boundaries as well as in grain interiors in Nb steel during processing. Mechanical properties of all steels deformed above the critical transformation temperature exhibited high performance characteristics with superior strength and marked elongation. Their fractographs indicated ductile fracture, which was revealed by SEM observation after a tensile test.

Development of Low Carbon Niobium Bearing High Strength F-B Dual Phase Steel with High Hole Expansion Property

Science.gov (United States)

Zhang, Lin; Xia, Ming-sheng; Xiong, Zi-liu; Du, Yan-bing; Qiao, Zhi-ming; Zhang, Hong-bo

In the study a low carbon niobium bearing high strength F-B dual phase automobile steel with high hole expansion property has been investigated. Steels of different chemical composition have been investigated by simulation experiments of controlled rolling and cooling process to study the influences of chemical elements, especially for C,Nb and Ti, and cooling pattern on the mechanical properties, flangeability and microstructure of strips. So-called 3-stages cooling pattern was adopted in simulation experiments, combining ultra fast cooling in first stage, air cooling in middle stage and fast cooling in the last stage, and at the end of run-out table the temperature of rolled pieces drop to below Bs point. Optical microstructure and SEM morphology have been observed. Results indicate that it is possible to obtain dual phase microstructure of polygonal ferrite plus bainite in adopting 3-stages cooling pattern. The low temperature coiling method using 3-step controlled cooling pattern after hot rolling is effective to produce low carbon Nb bearing steel with high balance of strength-ductility-flangeability, in addition, higher carbon content of steel tend to be detrimental to flangeability of steel, due to much carbide precipitation at ferrite boundary. Based on the results of simulation experiments mill trial has been carried out and hot rolled high strength steel with tensile strength higher as 600Mpa and hole expansion ratio higher as 100% has been developed successfully.

Formation of low friction and wear-resistant carbon coatings on tool steel by 75keV, high-dose carbon ion implantation

International Nuclear Information System (INIS)

Mikkelsen, N.J.; Eskildsen, S.S.; Straede, C.A.; Chechenin, N.G.

1994-01-01

Hardened AISI D2 steel samples were subjected to mass-separated C + ion bombardment at 75keV with ion doses in the range 0.5-15x10 18 C + cm -2 . It was observed that sputtering was still limited, and the system exhibited internal growth, because most of the ions penetrated more than 0.1μm into the growing carbon film. At the lowest ion doses applied, carbon was implanted into the steel, while higher doses resulted in the implanted carbon concentration near the surface being almost 100%. For the highest doses applied, Rutherford backscattering spectrometry and surface profilometry analyses showed that layers about 0.5-1μm thick of almost pure carbon grew outward from the steel substrate. Transmission electron microscopy showed that the carbon layers were amorphous and exhibited an intermixed layer-substrate interface. The layers were hard and exhibited pronounced elastic recovery when subjected to ultralow load indentation. Low friction and excellent wear properties were measured when tested under dry conditions with a ball-on-disc tribometer. ((orig.))

Corrosion of carbon steel and low-alloy steel in diluted seawater containing hydrazine under gamma-rays irradiation

International Nuclear Information System (INIS)

Nakano, Junichi; Yamamoto, Masahiro; Tsukada, Takashi

2014-01-01

Seawater was injected into reactor cores of Units 1, 2, and 3 in the Fukushima Daiichi nuclear power station as an urgent coolant. It is considered that the injected seawater causes corrosion of steels of the reactor pressure vessel and primary containment vessel. To investigate the effects of gamma-rays irradiation on weight loss in carbon steel and low-alloy steel, corrosion tests were performed in diluted seawater at 50°C under gamma-rays irradiation. Specimens were irradiated with dose rates of 4.4 kGy/h and 0.2 kGy/h. To evaluate the effects of hydrazine (N 2 H 4 ) on the reduction of oxygen and hydrogen peroxide, N 2 H 4 was added to the diluted seawater. In the diluted seawater without N 2 H 4 , weight loss in the steels irradiated with 0.2 kGy/h was similar to that in the unirradiated steels, and weight loss in the steels irradiated with 4.4 kGy/h increased to approximate 1.7 times of those in the unirradiated steels. Weight loss in the steels irradiated in the diluted seawater containing N 2 H 4 was similar to that in the diluted seawater without N 2 H 4 . When N 2 was introduced into the gas phase in the flasks during gamma-rays irradiation, weight loss in the steels decreased. (author)

Spectroscopic investigation of plasma electrolytic borocarburizing on q235 low-carbon steel

Energy Technology Data Exchange (ETDEWEB)

Liu, Run [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China); Zhenjiang Watercraft College, Zhenjiang 212000, Jiangsu (China); Wang, Bin; Wu, Jie [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China); Xue, Wenbin, E-mail: xuewb@bnu.edu.cn [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China); Jin, Xiaoyue; Du, Jiancheng; Hua, Ming [Key Laboratory for Beam Technology and Materials Modification of Ministry of Education, College of Nuclear Science and Technology, Beijing Normal University, Beijing 100875 (China); Beijing Radiation Center, Beijing 100875 (China)

2014-12-01

Highlights: • The plasma discharge behaviors for PEB/C on steels were evaluated by OES. • Electron temperature, concentration, atomic ionization degree were calculated. • The decomposition mechanism of electrolyte and was analyzed. - Abstract: A plasma electrolytic borocarburizing process (PEB/C) in borax electrolyte with glycerin additive was employed to fabricate a hardening layer on Q235 low-carbon steel. Optical emission spectroscopy (OES) was utilized to investigate the spectroscopy characteristics of plasma discharge around the steel during PEB/C process. Some plasma parameters were calculated in terms of OES. The electron temperature and electron concentration in plasma discharge zone is about 3000–12,000 K and 2 × 10{sup 22} m{sup −3}–1.4 × 10{sup 23} m{sup −3}. The atomic ionization degrees of iron, carbon and boron are 10{sup −16}–10{sup −3}, and 10{sup −23}–10{sup −6}, 10{sup −19}–10{sup −4}, respectively, which depend on discharge time. The surface morphology and cross-sectional microstructure of PEB/C hardening layer were observed, and the electrolyte decomposition and plasma discharge behaviors were discussed.

Spectroscopic investigation of plasma electrolytic borocarburizing on q235 low-carbon steel

International Nuclear Information System (INIS)

Liu, Run; Wang, Bin; Wu, Jie; Xue, Wenbin; Jin, Xiaoyue; Du, Jiancheng; Hua, Ming

2014-01-01

Highlights: • The plasma discharge behaviors for PEB/C on steels were evaluated by OES. • Electron temperature, concentration, atomic ionization degree were calculated. • The decomposition mechanism of electrolyte and was analyzed. - Abstract: A plasma electrolytic borocarburizing process (PEB/C) in borax electrolyte with glycerin additive was employed to fabricate a hardening layer on Q235 low-carbon steel. Optical emission spectroscopy (OES) was utilized to investigate the spectroscopy characteristics of plasma discharge around the steel during PEB/C process. Some plasma parameters were calculated in terms of OES. The electron temperature and electron concentration in plasma discharge zone is about 3000–12,000 K and 2 × 10 22 m −3 –1.4 × 10 23 m −3 . The atomic ionization degrees of iron, carbon and boron are 10 −16 –10 −3 , and 10 −23 –10 −6 , 10 −19 –10 −4 , respectively, which depend on discharge time. The surface morphology and cross-sectional microstructure of PEB/C hardening layer were observed, and the electrolyte decomposition and plasma discharge behaviors were discussed

Analysis of low-carbon industrial symbiosis technology for carbon mitigation in a Chinese iron/steel industrial park: A case study with carbon flow analysis

International Nuclear Information System (INIS)

Zhang, Hui; Dong, Liang; Li, Huiquan; Fujita, Tsuyoshi; Ohnishi, Satoshi; Tang, Qing

2013-01-01

CO 2 mitigation strategies in industrial parks are a significant component of the Chinese climate change mitigation policy, and industrial symbiosis can provide specific CO 2 mitigation opportunity. Technology is important to support symbiosis, but few studies in China have focused on this topic at the industrial park level. This research presented a case study in a national iron and steel industrial park in China. Focus was given onto carbon mitigation through industrial symbiosis technology using substance flow analysis (SFA). Three typical iron and steel industry technologies, including coke dry quenching (CDQ), combined cycle power plant (CCPP), and CO 2 capture by slag carbonization (CCSC) were evaluated with SFA. Technology assessment was further conducted in terms of carbon mitigation potential and unit reduction cost. Compared with the Business as usual (BAU) scenario, application with CDQ, CCPP, and CCSC reduced the net carbon emissions by 56.18, 134.43, and 222.89 kg CO 2 per ton crude steel inside the industrial parks, respectively, including both direct and indirect emissions. Economic assessment revealed that the unit costs for the three technologies were also high, thereby necessitating national financial support. Finally, relevant policy suggestions and future concerns were proposed and discussed. - Highlights: • A typical carbon mitigation case study on China iron/steel industrial park. • Using carbon SFA to investigate mitigation effects of industrial symbiosis technology. • CCPP greatly reduced the indirect carbon emission embodied in power purchase. • CCSC reduced the carbon emission by distributing fixed carbon into by-product. • Specific low carbon-tech promotion policies fit to China was discussed and proposed

Some observations on the carburization of type 316 stainless steel foil in a low carbon activity sodium environment

International Nuclear Information System (INIS)

Thorley, A.W.; Jeffcoat, P.J.

1982-01-01

Work currently being undertaken to establish the equilibrium composition of carbides which form in stainless steel foils during their exposure to low carbon activity sodium environment is described. The time it takes the carbon to reach equilibrium during exposure to sodium of different carbon activity is discussed. The lowest carbon activity measureable in test loops where the sodium is just above carburizing to stainless steel is reported. Analytical techniques are used to determine the composition of the carbide and the austenite matrix and hence estimate the carbon activity of the equilibrium structure. This provides a comparison with carbon activity values determined by alternative methods such as the Harwell Carbon Meter and nickel tab techniques

TEM Study of the Orientation Relationship Between Cementite and Ferrite in a Bainitic Low Carbon High Strength Low Alloy Steel

OpenAIRE

Illescas Fernandez, Silvia; Brown, A.P.; He, K.; Fernández, Javier; Guilemany Casadamon, Josep Maria

2005-01-01

Two different bainitic structures are observed in a steel depending on the sample heat treatment. The different types of bainitic structures exhibit different orientation relationships between cementite and the ferrite matrix. Upper bainite presents a Pitsch orientation relationship and lower bainite presents a Bagaryatski orientation relationship. Different heat treatments of low carbon HSLA steel samples have been studied using TEM in order to find the orientation relationshi...

Nano-scaled iron-carbon precipitates in HSLC and HSLA steels

Institute of Scientific and Technical Information of China (English)

2007-01-01

This paper studies the composition, quantity and particle size distribution of nano-scaled precipitates with size less than 20 nm in high strength low carbon (HSLC) steel and their effects on mechanical properties of HSLC steel by means of mass balance calculation of nano-scaled precipitates measured by chemical phase analysis plus SAXS method, high-resolution TEM analysis and thermodynamics calculation, as well as temper rapid cooling treatment of ZJ330. It is found that there existed a large quantity of nano-scaled iron-carbon precipitates with size less than 18 nm in low carbon steel produced by CSP and they are mainly Fe-O-C and Fe-Ti-O-C precipitates formed below temperature A1. These precipitates have ob- vious precipitation strengthening effect on HSLC steel and this may be regarded as one of the main reasons why HSLC steel has higher strength. There also existed a lot of iron-carbon precipitates with size less than 36 nm in HSLA steels.

Whole through processing understanding of rolling and recrystallization textures in low carbon steels

International Nuclear Information System (INIS)

Roatta, A; Fourty, A; Bolmaro, R.E

2008-01-01

Processing steels to achieve particular useful properties is a science as well as an art. Many of the properties of modern steels are a successful combination of empiric and scientific knowledge. Deep drawing low carbon steels have been used and improved through many decades of research and technological advance. However the micro mechanisms involved in the development of particular microstructures and properties are still under discussion. The current paper shows an integrated attempt to obtain consistent microscopical data from micromechanical simulations coupled with recrystallization and phase transformation codes. The simulations are performed in a way such that the information obtained from certain temperature, level or process is used in the next step to proceed further. The goal is not avoiding experiments but having a whole through scale and time integration for judging the validity of similar parameters and assumptions during the different processing steps. The simulations include high and low temperature deformation and recrystallization in the austenite region, phase transformation to room temperature, low temperature deformation and recrystallization in the ferrite phase region. The results are compared with experiments available in the literature

Study on corrosion of carbon steel in DEA aqueous solutions

Science.gov (United States)

Yang, Jun Han; Xie, Jia Lin; Zhang, Li

2018-02-01

Corrosion of carbon steel in the CO2 capture process using diethanolamine (DEA) aqueous solutions was investigated. The effects of the mass concentrations of DEA, solution temperature and CO2 loading on the corrosion rate of carbon steel were demonstrated. The experimental results provided comprehensive information on the appropriate concentration range of DEA aqueous solutions under which low corrosion of carbon steel can be achieved.

Intergranular stress corrosion cracking of low alloy and carbon steels in high temperature pure water

International Nuclear Information System (INIS)

Tsubota, M.; Sakamoto, H.; Tsuzuki, R.

1993-01-01

Stress corrosion cracking (SCC) behavior of low alloy steels (A508 and SNCM630) and a carbon steel (SGV480) in high temperature water has been examined with relation to the heat treatment condition, including a long time aging, and the mechanical properties. Intergranular stress corrosion cracking (IGSCC) as observed in the highly hardened specimens, and there was observed in the highly hardened specimens, and there was observed in the highly hardened specimens, and there was observed a close relationship between hardness and SCC susceptibility. From the engineering point of view, it was concluded that adequate SR (stress relief) or tempering heat treatment is necessary to avoid the IGSCC of the welded structures made of low alloy and carbon steels. A508 heat treated with specified quench and temper did not show the SCC susceptibility, even after aging 10000 hours at 350, 400 and 450 degrees C. Tensile properties corresponding to the critical hardness for SSC susceptibility coincided with the values at the 'necking point' in the true stress-strain curve. Ductile-brittle transition observed in the fracture toughness test also occurred at around the critical hardness for SCC susceptibility. Therefore, it was conjectured that the limitation of plasticity was an absolute cause for the SCC susceptibility of the steels

Microstructure and Property of Mn-Nb-B Low Carbon Bainite High Strength Steel Under Ultra-fast Cooling

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WANG Bing-xing

2016-07-01

Full Text Available Using the Mn-Nb-B low carbon bainite high strength steel with the reducing production technology as the research target, the deformation behavior and phase transformation behavior were studied by the thermal simulation testing machine. Combining with the characteristics of the medium and heavy plate production line, the controlled rolling and controlled cooling technology based on ultra-fast cooling were designed to produce low cost high strength construction machinery steel with superior comprehensive mechanical properties. The strengthening mechanisms such as grain refinement strengthening, precipitation strengthening are effective to produce the Mn-Nb-B low carbon bainite high strength steel. The yield strength and tensile strength of the product reach to 678MPa and 756 MPa respectively, the elongation A50 is 33% and the impact energy at -20℃ is 261J. The microstructure of the steel is composed of granular bainite, acicular ferrite and lath bainite. A large number of fine, point, granular M/A constituents and dislocation structures dispersively distributed inside the matrix, and also tiny and dispersed (Nb,Ti (C,N precipitates are observed by transmission electron microscopy.

Understanding dual precipitation strengthening in ultra-high strength low carbon steel containing nano-sized copper precipitates and carbides

Science.gov (United States)

Phaniraj, M. P.; Shin, Young-Min; Jung, Woo-Sang; Kim, Man-Ho; Choi, In-Suk

2017-07-01

Low carbon ferritic steel alloyed with Ti, Mo and Cu was hot rolled and interrupt cooled to produce nano-sized precipitates of copper and (Ti,Mo)C carbides. The steel had a tensile strength of 840 MPa, an increase in yield strength of 380 MPa over that of the plain carbon steel and reasonable ductility. Transmission electron microscopy and small angle neutron scattering were used to characterize size and volume fraction of the precipitates in the steels designed to form only copper precipitates and only (Ti,Mo)C carbides. The individual and combined precipitation strengthening contributions was calculated using the size and volume fraction of precipitates and compared with the measured values.

Welding with coated electrodes E 6010 and E 7018 in AISI 1025 steel

Directory of Open Access Journals (Sweden)

Dennis Reyes-Carcasés

2018-01-01

Full Text Available The welding of steel of low carbon content is a common practice in the nickel industry, where components with steels of these characteristics are manufactured. The objective of the paper was to establish the microstructural behavior of the AISI 1025 steel when it was welded with two types of electrodes (E 6010 and E 7018, the first one deposited as a mattress, and the second one to guarantee mechanical resistance; they were made in a 240 x 240 x 10 mm plate with simple bevel preparation. The microstructures obtained with the electrode E 6010 are of the ferrite type Widmanstátten, columnar ferrite and intergranular pearlite, with a hardness of 345 HV, while with the electrode E 7018 the microstructures are ferrite Widmanstátten, austenite and martensite, with hardness of 332 HV . The decrease in hardness in the latter case is associated with the thermal treatment of multipass annealing.

Xanthium strumarium leaves extracts as a friendly corrosion inhibitor of low carbon steel in hydrochloric acid: Kinetics and mathematical studies

Directory of Open Access Journals (Sweden)

Anees A. Khadom

2018-06-01

Full Text Available Corrosion inhibition of low carbon steel in 1 M HCl was investigated in absence and presence of Xanthium strumarium leaves (XSL extracts as a friendly corrosion inhibitor. The effect of temperature and inhibitor concentration was studied using weight loss method. The result obtained shown that Xanthium strumarium leaves extracts act as an inhibitor for low carbon steel in HCl and reduces the corrosion rate. The inhibition efficiency was found to increases with increase in inhibitor concentration and temperature. Higher inhibition efficiency was 94.82% at higher level of inhibitor concentration and temperature. The adsorption of Xanthium strumarium leaves extracts was found to obey Langmuir adsorption isotherm model. The values of the free energy of adsorption was more than −20 kJ/mol, which is indicative of mixed mode of physical and chemical adsorption. Keywords: Corrosion, Green inhibitor, Natural extracts, Low carbon steel, Acid, Adsorption

Application of Moessbauer effect to the study of austenite retained in low carbon steels

International Nuclear Information System (INIS)

Azevedo, A.L.T. de; Silva, E.G. da

1979-01-01

Moessbauer effect measurements were performed in two samples of low carbon, low alloy steels, one with a bainite granular microstructure and the other a martensitic one. The concentration of the retained austenite was determined in both samples by Moessbauer spectrometry and X radiation, a very good agreement for the sample with a greater austenite content having been observed. From the assumption that the carbon atoms in the f.c.c. matrix repel one another due to Coulomb interactions, giving origin to quadrupolar interactions, it was possible to determine carbon concentration in the MA (Martensite Austenite) components of bainite, the results being in good agreement with the one obtained from metallographic considerations. (I.C.R.) [pt

Effect of microstructure on the cleavage fracture strength of low carbon Mn-Ni-Mo bainitic steels

International Nuclear Information System (INIS)

Im, Young-Roc; Lee, Byeong-Joo; Oh, Yong Jun; Hong, Jun Hwa; Lee, Hu-Chul

2004-01-01

The effects of the microstructure on the cleavage fracture strength of low carbon Mn-Ni-Mo bainitic steels were examined. A four-point bend test and double-notched bend specimens were used to measure the cleavage fracture strength of the alloys and identify the cleavage initiating micro-cracks, respectively. The cleavage fracture strength and DBTT of Mn-Ni-Mo bainitic steels were strongly affected by the alloy carbon content. The decrease in the alloy carbon content resulted in a decrease in the inter-lath cementite-crowded layers and higher cleavage fracture strength. Micro-cracks that formed across the inter-lath cementite-crowded layers were observed to initiate cleavage fracture. The width of these inter-lath cementite-crowded layers was accepted as a cleavage initiating micro-crack size in the micro-mechanical modeling of the cleavage fracture, and the measured cleavage strength values of the bainitic Mn-Ni-Mo steels were well represented by the modified Griffith relationship

Development of advanced low alloy steel for nuclear RPV

Energy Technology Data Exchange (ETDEWEB)

Lee, H. C.; Shin, K. S.; Lee, S. H.; Lee, B. J. [Seoul National Univ., Seoul (Korea)

2000-04-01

Low carbon low alloy steels are used in nuclear power plants as pressure vessel, steam generator, etc. Nuclear pressure vessel material requires good combination of strength/ toughness, good weldability and high resistance to neutron irradiation and corrosion fatigue. For SA508III steels, most widely used in the production of nuclear power plant, attaining toughness is more difficult than strength. When taking into account the loss of toughness due to neutron irradiation, attaining as low transition temperature as possible prior to operation is a critical task in the production of nuclear pressure vessels. In the present study, we investigated detrimental microstructural features of SA508III steels to toughness, then alloy design directions to achieve improved mechanical properties were devised. The next step of alloy design was determined based on phase equilibrium thermodynamics and obtained results. Low carbon low alloy steels having low transition temperatures with enough strength and hardenability were developed. Microstructure and mechanical properties of HAZ of SA508III steels and alloy designed steels were investigated. 22 refs., 147 figs., 38 tabs. (Author)

Transformation Stasis Phenomenon of Bainite Formation in Low-Carbon, Multicomponent Alloyed Steel

Science.gov (United States)

Lan, Liangyun; Kong, Xiangwei

2017-11-01

The transformation stasis phenomenon of bainite formation in low-carbon steel was detected using a high-resolution dilatometer. The phenomenon occurred at different stages for different isothermal temperatures. In combination with microstructural observation, the calculated overall activation energy of transformation and interface migration velocity shed new light on the cause of formation of the stasis phenomenon. The temporary stasis formed at the initial stage of phase transformation for high isothermal temperature was attributed to the drag effect of substitutional atoms, which leads to low-interface migration velocity and large overall activation energy.

Corrosion of carbon steel in neutral water

International Nuclear Information System (INIS)

Kawai, Noboru; Iwahori, Toru; Kurosawa, Tatsuo

1983-01-01

The initial corrosion behavior of materials used in the construction of heat exchanger and piping system of BWR nuclear power plants and thermal power plants have been examined in neutral water at 30, 50, 100, 160, 200, and 285 deg C with two concentrations of dissolved oxygen in the water. In air-saturated water, the corrosion rate of carbon steel was so higher than those in deaerated conditions and the maximum corrosion rate was observed at 200 deg C. The corrosion rate in deaerated water gradually increased with increasing the water temperature. Low alloy steel (2.25 Cr, 1Mo) exhibited good corrosion resistance compared with the corrosion of carbon steel under similar testing conditions. Oxide films grown on carbon steel in deaerated water at 50, 100, 160, 200, and 285 deg C for 48 and 240 hrs were attacked by dissolved oxygen in room temperature water respectively. However the oxide films formed higher than about 160 deg C showed more protective. The electrochemical behavior of carbon steel with oxide films was also similar to the effect of temperature on the stability of oxide films. (author)

Substructural evolution during cyclic torsion of drawn low carbon steel bars

International Nuclear Information System (INIS)

Correa, E.C.S.; Aguilar, M.T.P.; Monteiro, W.A.; Cetlin, P.R.

2006-01-01

Strain softening effects have been previously observed in drawn low carbon steel bars as a result of cyclic torsion experiments. In this paper, the substructural aspects related to the phenomenon have been investigated. Single pass drawn bars were subjected to a quarter, to a half, to a full torsion cycle and to 10 such cycles. Transmission electron microscopy revealed the development of extended microbands crossing the former dislocation arrangement of the drawn metal, which evolves to a rectangular shaped subgrains structure as torsion deformation is conducted

AES and SIMS analysis of non-metallic inclusions in a low-carbon chromium-steel.

Science.gov (United States)

Gammer, Katharina; Rosner, M; Poeckl, G; Hutter, H

2003-05-01

In the final step of secondary metallurgical steel processing, calcium is added. Besides Mg, Ca is the most powerful deoxidiser and desulfurisation agent. It reacts with dissolved oxygen and sulfur and reduces oxides and sulfides thereby forming non-metallic inclusions. Within this paper we present the analysis of such inclusions in a low-carbon chromium-steel. Depending on the time of quenching of the steel sample, different structures were revealed by REM, Auger and SIMS: If the steel was quenched immediately after Ca-addition, non-metallic inclusions that appeared to have "cavities" could be detected with SEM. SIMS investigations of these particles showed ring-shaped structures and revealed that the ring is made up of Al, Ca, Mg, O and S. No secondary ions however could be retrieved from the core inside the ring, thus leaving the nature of the "cavities" unclear. If the steel sample was quenched 3 min after Ca addition, inclusions did not have a ring-shaped structure but a compact one.

Effect of cooling rate on the microstructure and mechanical properties of Nb-microalloyed steels

International Nuclear Information System (INIS)

Shanmugam, S.; Ramisetti, N.K.; Misra, R.D.K.; Mannering, T.; Panda, D.; Jansto, S.

2007-01-01

We describe here the effect of cooling rate on the microstructure and mechanical properties of Nb-microalloyed steels that were processed as structural beams at three different cooling rates. Nb-microalloyed steels exhibited increase in yield strength with increase in cooling rate during processing. However, the increase in the yield strength was not accompanied by loss in toughness. The microstructure at conventional cooling rate, primarily consisted of polygonal ferrite-pearlite microconstituents, while at intermediate cooling rate besides polygonal ferrite and pearlite contained significant fraction of degenerated pearlite and lath-type ferrite. At higher cooling rate, predominantly, lath-type (acicular) or bainitic ferrite was obtained. The precipitation characteristics were similar at the three cooling rates investigated with precipitation occurring at grain boundaries, on dislocations, and in the ferrite matrix. The fine scale (∼8-12 nm) precipitates in the ferrite matrix were MC type of niobium carbides. The microstructural studies suggest that the increase in toughness of Nb-microalloyed steels with increase in cooling rate is related to the change in the microstructure from predominantly ferrite-pearlite to predominantly bainitic ferrite

Effect of cooling rate on the microstructure and mechanical properties of Nb-microalloyed steels

Energy Technology Data Exchange (ETDEWEB)

Shanmugam, S. [Center for Structural and Functional Materials, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States); Ramisetti, N.K. [Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States); Misra, R.D.K. [Center for Structural and Functional Materials, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States); Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States)], E-mail: dmisra@louisiana.edu; Mannering, T. [Nucor-Yamato Steel, P.O. Box 1228, 5929 East State Highway 18, Blytheville, AR 72316 (United States); Panda, D. [Nucor-Yamato Steel, P.O. Box 1228, 5929 East State Highway 18, Blytheville, AR 72316 (United States); Jansto, S. [Reference Metals, 1000 Old Pond Road, Bridgeville, PA 15017 (United States)

2007-07-15

We describe here the effect of cooling rate on the microstructure and mechanical properties of Nb-microalloyed steels that were processed as structural beams at three different cooling rates. Nb-microalloyed steels exhibited increase in yield strength with increase in cooling rate during processing. However, the increase in the yield strength was not accompanied by loss in toughness. The microstructure at conventional cooling rate, primarily consisted of polygonal ferrite-pearlite microconstituents, while at intermediate cooling rate besides polygonal ferrite and pearlite contained significant fraction of degenerated pearlite and lath-type ferrite. At higher cooling rate, predominantly, lath-type (acicular) or bainitic ferrite was obtained. The precipitation characteristics were similar at the three cooling rates investigated with precipitation occurring at grain boundaries, on dislocations, and in the ferrite matrix. The fine scale ({approx}8-12 nm) precipitates in the ferrite matrix were MC type of niobium carbides. The microstructural studies suggest that the increase in toughness of Nb-microalloyed steels with increase in cooling rate is related to the change in the microstructure from predominantly ferrite-pearlite to predominantly bainitic ferrite.

Study on Spheroidization and Related Heat Treatments of Medium Carbon Alloy Steels

Directory of Open Access Journals (Sweden)

Harisha S. R.

2018-01-01

Full Text Available The importance of medium carbon steels as engineering materials is reflected by the fact that out of the vast majority of engineering grade ferrous alloys available and used in the market today, a large proportion of them are from the family of medium carbon steels. Typically medium carbon steels have a carbon range of 0.25 to 0.65% by weight, and a manganese content ranging from 0.060 to 1.65% by weight. Medium carbon steels are more resistive to cutting, welding and forming as compared to low carbon steels. From the last two decades a number of research scholars reported the use of verity of heat treatments to tailor the properties of medium carbon steels. Spheroidizing is the novel industrial heat treatment employed to improve formability and machinability of medium/high carbon low alloy steels. This exclusive study covers procedure, the effects and possible outcomes of various heat treatments on medium carbon steels. In the present work, other related heat treatments like annealing and special treatments for property alterations which serve as pretreatments for spheroidizing are also reviewed. Medium carbon steels with property alterations by various heat treatment processes are finding increased responsiveness in transportation, aerospace, space, underwater along with other variegated fields. Improved tribological and mechanical properties consisting of impact resistance, stiffness, abrasion and strength are the main reasons for the increased attention of these steels in various industries. In the present scenario for the consolidation of important aspects of various heat treatments and effects on mechanical properties of medium carbons steel, a review of different research papers has been attempted. This review may be used as a guide to provide practical data for heat treatment industry, especially as a tool to enhance workability and tool life.

Influence of refining time on nonmetallic inclusions in a low-carbon, silicon-killed steel

International Nuclear Information System (INIS)

Fernandes, Marcolino; Pires, Jose Carlos; Cheung, Noe; Garcia, Amauri

2003-01-01

Nonmetallic inclusions are harmful to the mechanical properties of every kind of steel produced worldwide. The greater the size of the inclusion present in the structure of a determined kind of steel, the greater its negative effect on the quality of the steel. Therefore, the objective of this work was to investigate the size, the quantity, the shape and the chemical composition of nonmetallic inclusions formed throughout the refining process of silicon-killed, low-carbon steel, as a function of the treatment time in a ladle furnace, trying to ensure the flotation of inclusions bigger than 25 μm. This investigation was carried out using a scanning electron microscope (SEM), with an analysis system using energy dispersive spectometry (EDS). Based on this work, it was possible to know more precisely the nature of the inclusions, the necessary time to ensure flotation of large inclusions, the efficiency of the slag to capture the inclusions, and the inclusion level of the steel throughout its refining process to try to obtain a higher quality steel product

Optimization of chemical compositions in low-carbon Al-killed enamel steel produced by ultra-fast continuous annealing

Energy Technology Data Exchange (ETDEWEB)

Dong, Futao, E-mail: dongft@sina.com [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Du, Linxiu; Liu, Xianghua [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Xue, Fei [College of Electrical Engineering, Hebei United University, Tangshan 063000 (China)

2013-10-15

The influence of Mn,S and B contents on microstructural characteristics, mechanical properties and hydrogen trapping ability of low-carbon Al-killed enamel steel was investigated. The materials were produced and processed in a laboratory and the ultra-fast continuous annealing processing was performed using a continuous annealing simulator. It was found that increasing Mn,S contents in steel can improve its hydrogen trapping ability which is attributed by refined ferrite grains, more dispersed cementite and added MnS inclusions. Nevertheless, it deteriorates mechanical properties of steel sheet. Addition of trace boron results in both good mechanical properties and significantly improved hydrogen trapping ability. The boron combined with nitrogen segregating at grain boundaries, cementite and MnS inclusions, provides higher amount of attractive hydrogen trapping sites and raises the activation energy for hydrogen desorption from them. - Highlights: • We study microstructures and properties in low-carbon Al-killed enamel steel. • Hydrogen diffusion coefficients are measured to reflect fish-scale resistance. • Manganese improves hydrogen trapping ability but decrease deep-drawing ability. • Boron improves both hydrogen trapping ability and deep-drawing ability. • Both excellent mechanical properties and fish-scale resistance can be matched.

Visualization of hydrogen in steels by secondary ion mass spectrometry

International Nuclear Information System (INIS)

Takai, Kenichi

2000-01-01

Secondary ion mass spectrometry (SIMS) enables us to visualize hydrogen trapping sites in steels. Information about the hydrogen trapping sites in high-strength steels by SIMS is very important to discuss environmental embrittlement mechanism for developing steels with a high resistance to the environmental embrittlement. Secondary ion image analysis by SIMS has made possible to visualize the hydrogen and deuterium trapping sites in the steels. Hydrogen in tempered martensite steels containing Ca tends to accumulate on inclusions, at grain boundaries, and in segregation bands. Visualization of hydrogen desorption process by secondary ion image analysis confirms that the bonding between the inclusions and the hydrogen is strong. Cold-drawn pearlite steels trap hydrogen along cold-drawing direction. Pearlite phase absorbs the hydrogen more than ferrite phase does. This article introduces the principle of SIMS, its feature, analysis method, and results of hydrogen visualization in steels. (author)

Studying on tempering transformation and internal friction for low carbon bainitic steel

International Nuclear Information System (INIS)

Li, Weijuan; Cai, Mingyu; Wang, Dong; Zhang, Junwei; Zhao, Shengshi; Shao, Peiying

2017-01-01

The changes of microstructure during the process of tempering transformation were analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction and internal friction (IF) for low carbon bainite steel. The yield strength of the steel was tested after tempering transformation. The results showed that the microstructures of the experimental steel in rolled state were composed of lath bainite and granular bainite with a little Mo 2 C and NbC precipitates. The lath width of bainite increased continuously with the tempering time. More cell structures with different orientations were formed in bainite laths. Furthermore, poly-gonization gradually began in some laths. The microstructure of granular bainite increased and was coarsened when it devoured the lath bainite continuously. The dislocation density of the bainitic ferrite decreased continuously as Mo 2 C and NbC precipitations were further increasing. The peak value of Snoek decreased continuously in internal friction-temperature spectrum. The peak value of SKK at the surface decreased at first and then increased. The peak value of SKK at the center decreased firstly and then had little change. Besides, the yield strength of the steel increased firstly and then decreased.

Studying on tempering transformation and internal friction for low carbon bainitic steel

Energy Technology Data Exchange (ETDEWEB)

Li, Weijuan, E-mail: liweijuan826@163.com; Cai, Mingyu; Wang, Dong; Zhang, Junwei; Zhao, Shengshi; Shao, Peiying

2017-01-02

The changes of microstructure during the process of tempering transformation were analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction and internal friction (IF) for low carbon bainite steel. The yield strength of the steel was tested after tempering transformation. The results showed that the microstructures of the experimental steel in rolled state were composed of lath bainite and granular bainite with a little Mo{sub 2}C and NbC precipitates. The lath width of bainite increased continuously with the tempering time. More cell structures with different orientations were formed in bainite laths. Furthermore, poly-gonization gradually began in some laths. The microstructure of granular bainite increased and was coarsened when it devoured the lath bainite continuously. The dislocation density of the bainitic ferrite decreased continuously as Mo{sub 2}C and NbC precipitations were further increasing. The peak value of Snoek decreased continuously in internal friction-temperature spectrum. The peak value of SKK at the surface decreased at first and then increased. The peak value of SKK at the center decreased firstly and then had little change. Besides, the yield strength of the steel increased firstly and then decreased.

Microstructural development during the quenching and partitioning process in a newly designed low-carbon steel

Energy Technology Data Exchange (ETDEWEB)

Santofimia, M.J., E-mail: m.j.santofimianavarro@tudelft.nl [Materials Innovation Institute (M2i), Mekelweg 2, 2628 CD Delft (Netherlands); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Zhao, L. [Materials Innovation Institute (M2i), Mekelweg 2, 2628 CD Delft (Netherlands); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Petrov, R. [Department of Metallurgy and Materials Science, Ghent University, Technologiepark 903, 9052 Ghent (Belgium); Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands); Kwakernaak, C.; Sloof, W.G.; Sietsma, J. [Department of Materials Science and Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft (Netherlands)

2011-09-15

This paper presents a detailed characterization of the microstructural development of a new quenching and partitioning (Q and P) steel. Q and P treatments, starting from full austenitization, were applied to the developed steel, leading to microstructures containing volume fractions of retained austenite of up to 0.15. The austenite was distributed as films in between the martensite laths. Analysis demonstrates that, in this material, stabilization of austenite can be achieved at significantly shorter time scales via the Q and P route than is possible via a bainitic isothermal holding. The results showed that the thermal stabilization of austenite during the partitioning step is not necessarily accompanied by a significant expansion of the material. This implies that the process of carbon partitioning from martensite to austenite occurs across low-mobility martensite-austenite interfaces. The amount of martensite formed during the first quench has been quantified. Unlike martensite formed in the final quench, this martensite was found to be tempered during partitioning. Measured volume fractions of retained austenite after different treatments were compared with simulations using model descriptions for carbon partitioning from martensite to austenite. Simulation results confirmed that the carbon partitioning takes place at low-mobility martensite-austenite interfaces.

Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

International Nuclear Information System (INIS)

Jafarzadegan, M.; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

2012-01-01

In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: ► FSW produced sound welds between st37 low carbon steel and 304 stainless steel. ► The SZ of the st37 steel contained some products of allotropic transformation. ► The material in the SZ of the 304 steel showed features of dynamic recrystallization. ► The finer microstructure in the SZ increased the hardness and tensile strength.

Low alloy steel versus ADI – differences and similarities

Directory of Open Access Journals (Sweden)

A. Krzyńska

2009-01-01

Full Text Available The results of comparison between the microstructure of selected bainitic low alloy steel and austempered ductile iron ADI are presented. The aim of the comparison was to find out differences and similarities existing in these iron carbon commercial alloys. In this paper our own results on ADI structure and literature data were used. It follows from discussion presented here that both microstructure and properties of ADI are very close that which are observed in low alloy carbon steel. Moreover, we suggest that there is no so doubt to treat ADI mechanical properties as steel containing nodular inclusions of graphite.

Effect of preliminary plastic deformation on low temperature strength of carbon steels

International Nuclear Information System (INIS)

Gur'ev, A.V.; Alkhimenkov, T.B.

1979-01-01

Considered is the effect of preliminary plastic deformation on the following low-temperature strength (at -196 deg C) of structural carbon steels at the room temperature. The study of regularities of microheterogenetic deformations by alloy structure elements at room and low temperatures shows that the transition on low -temperature loading is built on the base of inheritance of the general mechanism of plastic deformation, which took place at preliminary deformation; in this effect the ''memory'' of metal to the history of loading is shown. It is established that physical strengthening (cold hardening), received by the metal during preliminary loading at the room temperature is put over the strengthening connected only with decrease of test temperature

The effect of hydrogen on the parameters of plastic deformation localization in low carbon steel

Energy Technology Data Exchange (ETDEWEB)

Lunev, Aleksey G., E-mail: agl@ispms.tsc.ru, E-mail: nadjozhkin@ispms.tsc.ru; Nadezhkin, Mikhail V., E-mail: agl@ispms.tsc.ru, E-mail: nadjozhkin@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Shlyakhova, Galina V., E-mail: shgv@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055, Russia and Seversk State Technological Institute (National Research Nuclear University MEPhI), Seversk, 636036 (Russian Federation); Barannikova, Svetlana A., E-mail: bsa@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation); Tomsk State University of Architecture and Building, Tomsk, 634003 (Russian Federation); Zuev, Lev B., E-mail: lbz@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk State University, Tomsk, 634050 (Russian Federation)

2014-11-14

In the present study, the effect of interstitial hydrogen atoms on the mechanical properties and plastic strain localization patterns in tensile tested polycrystals of low-carbon steel Fe-0.07%C has been studied using double exposure speckle photography technique. The main parameters of plastic flow localization at various stages of deformation hardening have been determined in polycrystals of steel electrolytically saturated with hydrogen in a three-electrode electrochemical cell at a controlled constant cathode potential. Also, the effect of hydrogen on changing of microstructure by using optical microscopy has been demonstrated.

Stress and Strain Gradients in a Low Carbon Steel Deformed under Heavy Sliding

DEFF Research Database (Denmark)

Zhang, Xiaodan; Hansen, Niels; Huang, Xiaoxu

A recent study [1] has shown that a microstructure can be refined to a record low of 5 nm and that dislocation glide is still a controlling mechanism at this length scale. In this study, by heavy rotatory sliding of a low carbon steel a gradient structure has been produced extending to about 2.5 mm...... on the deformation microstructure using the classic stress-structure relationship. Computational and materials modelling has been advanced from bulk to gradient structures leading to dissemination of constitutive stress-strain equations in gradient structures....

Corrosion Behavior and Durability of Low-Alloy Steel Rebars in Marine Environment

Science.gov (United States)

Liu, Ming; Cheng, Xuequn; Li, Xiaogang; Yue, Pan; Li, Jun

2016-11-01

The corrosion resistance of Cr-modified low-alloy steels and HRB400 carbon steel was estimated using the open-circuit potential, potentiodynamic polarization, electrochemical impedance spectroscopic, and weight loss methods in simulated concrete pore solution. Results show that Cr-modified steels exhibit a higher corrosion resistance with a higher critical chloride level (CTL), lower corrosion current density, and higher impedance than carbon steel. The CTL of the steels significantly reduces with increasing temperature. Weight loss measurement shows that the Cr-modified steels exhibit low corrosion rates and small corrosion pitting. The primary constituents of the corrosion scales are Fe2O3, Fe3O4, β-FeOOH, γ-FeOOH, and α-FeOOH. A large amount of α-FeOOH could be detected in the Cr-modified steel corrosion products. Moreover, the Cr-modified steels demonstrate a higher durability than HRB400 carbon steel.

Relationship Between Bake Hardening, Snoek-Köster and Dislocation-Enhanced Snoek Peaks in Coarse Grained Low Carbon Steel

Directory of Open Access Journals (Sweden)

Li Weijuan

2016-09-01

Full Text Available In the present work, specimens prepared from coarse grained low carbon steel with different prestrains were baked and then, their bake hardening (BH property and internal friction were determined. TEM was used to characterize the dislocation structure in BH treated samples. The measurements of internal friction in prestrained samples and baked samples were carried out using a multifunctional internal friction apparatus. The results indicate that, in coarse grained low carbon steel, the bake hardening properties (BH values were negative, which were increased by increasing the prestrain from 2 to 5%, and then were decreased by increasing the prestrain from 5 to 10%. In the specimen with prestrain 5%, the BH value reached the maximum value and the height of Snoek-Köster peak was observed to be the maximum alike. With increasing the prestrain, both of the BH value and Snoek-Köster peak heights are similarly varied. It is concluded that Snoek-Köster and dislocation-enhanced Snoek peaks, caused by the interactions between interstitial solute carbon atoms and dislocations, can be used in further development of the bake hardening steels.

Residual stress relief in MAG welded joints of dissimilar steels

International Nuclear Information System (INIS)

Seodek, P.; Brozda, J.; Wang, L.; Withers, P.J.

2003-01-01

This paper addresses the relief of residual stress in welded joints between austenitic and non-alloyed ferritic-pearlitic steels. A series of similar and dissimilar steel joints based on the 18G2A (ferritic-pearlitic) and 1H18N10T (austenitic) steels were produced, some of which were stress relieved by annealing and some by mechanical prestressing. For the as-welded and stress relieved test joints the residual stresses were measured by trepanning. To aid the interpretation of these results, 2D plane stress finite element analysis has been performed to simulate the residual stress relieving methods. Analysis of the results has shown that thermal stress relieving of welded joints between dissimilar steels is not effective and may even increase residual stresses, due to the considerable difference in thermal expansion of the joined steels. It was found that, for the loads imposed, the effectiveness of the mechanical stress relieving of dissimilar steel welded joints was much lower than that of similar steel joints

Effect of heat treatment and cleanness of ultra low carbon bainitic (ULCB) steel on its impact toughness

International Nuclear Information System (INIS)

Lis, A.K.

1998-01-01

The small variations in sulphur and carbon concentrations can have a major influence on the impact transition temperature (ITT) of ultra low carbon HSLA-100 steel which has been quenched in water and tempered (WQ and T). Since the average carbon concentration is very low thus sensitivity of ITT to heat treatment parameters depends also on the yield strength increase due to precipitation effect of ε C u phase. The regression analysis has been used to establish equations taking into account those parameters. The properties of a mixed microstructure formed from partially austenitic regions have been also considered. The fine austenitic grains transform into more desirable fine bainitic ferrite phases with lower hardness values and higher toughness. On the other hand, if cooling rate is sufficiently large, then the carbon enriched austenite transforms partially into hard martensite and some of remaining untransformed austenite being retained to ambient temperature. Because hard martensite islands are located in much softer surroundings consisting of tempered ferrite, they do not cause a general reduction in impact toughness tests. Due to further grain refinement of microstructure the measured toughness on Charpy V specimens can be very high at low temperatures. The very detrimental effect of sulphur in ULCB steel has been confirmed by presented results. (author)

Causes of the fissure formation with shrinkage of metal on low carbon steel slabs

International Nuclear Information System (INIS)

Ksenzuk, F.A.; Khudas, A.L.; Zelenskaya, D.P.

1977-01-01

The causes have been investigated underlying the formation of fissures with spread of metal on low-carbon steel slabs during hot rolling. Metallographic investigations of templates from various sections of work pieces from 15-ton ingots of 08 ps (kp) steels have indicated that the fissures on the slabs are formed after the metal spreads along the small plane and the work piece thins out in the course of rolling because of the opening of large thin-walled honeycomb bubbles. The phenomenon was confirmed schematically on a model in the form of a slab-shaped lead specimen with longitudinal hole of a variable diameter close to one of the edges

Modification of steel surface by plasma electrolytic saturation with nitrogen and carbon

Energy Technology Data Exchange (ETDEWEB)

Kusmanov, S.A., E-mail: sakusmanov@yandex.ru; Kusmanova, Yu.V., E-mail: yulia.kusmanova@yandex.ru; Smirnov, A.A., E-mail: sciencealexsm@gmail.com; Belkin, P.N., E-mail: belkinp@yandex.ru

2016-06-01

The effect of the electrolyte composition with ammonia, acetone, and ammonium chloride on the structure and properties of low carbon steel was studied in anode plasma electrolytic nitrocarburising. An X-ray diffractometer, a scanning electron microscopy (SEM) and an optical microscope were used to characterize the phase composition of the modified layer and its surface morphology. Surface roughness was studied with a profilometer–profilograph. The hardness of the treated and untreated samples was measured using a microhardness tester. The sources of nitrogen and carbon are shown to be the products of evaporation and thermal decomposition of the electrolyte components. It is established that the influence of concentration of ammonia, acetone, and ammonium chloride on the size of the structural components of the hardened layer is explained by the competition of the anode dissolution, high-temperature oxidation and diffusion of the saturating component. The electrolyte composition (10–12.5% ammonium chloride, 5% acetone, 5% ammonia) and processing mode (800 °C, 5–10 min) of low carbon steels allowing to obtain the hardened surface layer up to 0.2 mm with microhardness 930 HV and with decrease in the roughness (R{sub a}) from 1.013 to 0.054 μm are proposed. The anode plasma electrolytic nitricarburising is able to decrease friction coefficient of the treated low carbon steel from 0.191 to 0.169 and wear rate from 13.5 mg to 1.0 mg. - Highlights: • Aqueous solution (12.5% NH{sub 4}Cl, 5% ammonia, 5% acetone) is proposed for PEN/C steels. • Microhardness of steel (0.2% C) is 930 HV due to PEN/C for 5–10 min at 800 °C. • Anode PEN/C of low carbon steel decreases its roughness (R{sub a}) from 1.013 to 0.054 μm. • Anode PEN/C decreases friction coefficient of low carbon steel from 0.191 to 0.169 • Anode PEN/C decreases wear loss of low carbon steel from 13.5 mg to 1.0 mg.

Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

Science.gov (United States)

Wadsworth, Jeffrey

2016-12-01

In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

Welding of heterogeneous 12Kh2MFSR steels with the Mn-Cr-Si-Ni system

International Nuclear Information System (INIS)

Smirnov, A.N.; Belogolov, E.I.

1978-01-01

The process of welding pipes of the 12Kh2MFSR pearlitic steels and austenitic steels of the Mn-Cr-Si-Ni system was studied. The filler materials were selected, and the working capacity of welded joints was examined in ageing and cyclic heatings. The microhardness of steels was measured, and the ultimate strength of welded joints was determined. The following has been established: the composite joints of steels of the Mn-Cr-Si-Ni system and 12Kh2MFSR steel are advisable to be welded on a coating layer welded by the EhA395/9 electrodes on the surface of a pipe of the 12Kh2MFSR pearlitic steel; this guarantees the sufficient working capacity of welded joints

Effect of young’s modulus on springback for low, medium and high carbon steels during cold drawing of seamless tubes

Science.gov (United States)

Karanjule, D. B.; Bhamare, S. S.; Rao, T. H.

2018-04-01

Cold drawing is widely used deformation process for seamless tube manufacturing. Springback is one of the major problem faced in tube drawing. Springback is due to the elastic energy stored in the tubes during forming process. It is found that this springback depends upon Young’s modulus of the material. This paper reports mechanical testing of three grades of steels viz. low carbon steel, medium carbon steel and high carbon steel to measure their Young’s modulus and corresponding springback. The results shows that there is 10-20 % variation in the Young’s modulus and inverse proportion between the springback and Young’s modulus. More the percentage of carbon, more the strength, less the value of Young’s modulus and more will springback. The study further leads to identify optimum die semi angle of 15 degree, land width of 10 mm and drawing speed of 8, 6 and 4 m/min for least springback in all the three grades respectively and die semi angle as a most dominant factor causing springback.

Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

OpenAIRE

Pinedo, Carlos Eduardo; Tschiptschin, André Paulo

2013-01-01

In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% carbon super...

Proposal for the award of a contract for the supply of low-carbon steel sheets for the mqw quadrupole magnets

CERN Document Server

1999-01-01

This document concerns the award of a contract for the supply of 1000 tonnes of low-carbon steel sheets for the MQW quadrupole magnets. Following a market survey carried out among 53 firms in 16 Member States, a call for tenders (IT-2619/SL/LHC) was sent on 24 September 1999 to three firms in two Member States. By the closing date, CERN had received two tenders. The Finance Committee is invited to agree to the negotiation of a contract with COCKERILL-SAMBRE (BE) for the supply of 1000 tonnes of low-carbon steel sheets for the MQW quadrupole magnets for a total amount of 894 780 euros (1 423 870 Swiss francs), subject to revision for contractual deliveries after 31 December 2001, with an option for the supply of up to 200 tonnes of additional low-carbon steel sheets, for a total amount of 178 956 euros (284 774 Swiss francs), subject to revision for contractual deliveries after 31 December 2001, bringing the total amount to a maximum of 1 073 736 euros (1 708 644 Swiss francs). The above amounts in Swiss franc...

SPEED DEPENDENCE OF ACOUSTIC VIBRATION PROPAGATION FROM THE FERRITIC GRAIN SIZE IN LOW-CARBON STEEL

Directory of Open Access Journals (Sweden)

I. A. Vakulenko

2015-08-01

Full Text Available Purpose. It is determining the nature of the ferrite grain size influence of low-carbon alloy steel on the speed propagation of acoustic vibrations. Methodology. The material for the research served a steel sheet of thickness 1.4 mm. Steel type H18T1 had a content of chemical elements within grade composition: 0, 12 % C, 17, 5 % Cr, 1 % Mn, 1, 1 % Ni, 0, 85 % Si, 0, 9 % Ti. The specified steel belongs to the semiferritic class of the accepted classification. The structural state of the metal for the study was obtained by cold plastic deformation by rolling at a reduction in the size range of 20-30 % and subsequent recrystallization annealing at 740 – 750 ° C. Different degrees of cold plastic deformation was obtained by pre-selection of the initial strip thickness so that after a desired amount of rolling reduction receives the same final thickness. The microstructure was observed under a light microscope, the ferrite grain size was determined using a quantitative metallographic technique. The using of X-ray structural analysis techniques allowed determining the level of second-order distortion of the crystal latitude of the ferrite. The speed propagation of acoustic vibrations was measured using a special device such as an ISP-12 with a working frequency of pulses 1.024 kHz. As the characteristic of strength used the hardness was evaluated by the Brinell’s method. Findings. With increasing of ferrite grain size the hardness of the steel is reduced. In the case of constant structural state of metal, reducing the size of the ferrite grains is accompanied by a natural increasing of the phase distortion. The dependence of the speed propagation of acoustic vibrations up and down the rolling direction of the ferrite grain size remained unchanged and reports directly proportional correlation. Originality. On the basis of studies to determine the direct impact of the proportional nature of the ferrite grain size on the rate of propagation of sound

Methods of making bainitic steel materials

Science.gov (United States)

Bakas, Michael Paul; Chu, Henry Shiu-Hung; Zagula, Thomas Andrew; Langhorst, Benjamin Robert

2018-01-16

Methods of making bainitic steels may involve austenitizing a quantity of steel by exposing the quantity of steel to a first temperature. A composition of the quantity of steel may be configured to impede formation of non-bainite ferrite, pearlite, and Widmanstatten ferrite. The quantity of steel may be heat-treated to form bainite by exposing the quantity of steel to a second, lower temperature. The second, lower temperature may be stabilized by exposing the quantity of steel to the second, lower temperature in the presence of a thermal ballast.

Prevention of burn-on defect on surface of hydroturbine blade casting of ultra-low-carbon refining stainless steel

Directory of Open Access Journals (Sweden)

Li Ling

2008-08-01

Full Text Available The burn-on sand is common surface defect encountered in CO2-cured silicate-bonded sand casting of hydroturbine blade of ultra-low-carbon martensitic stainless steel, its feature, causes and prevention measures are presented in this paper. Experiments showed that the burn-on defect is caused by oxidization of chromium in the molten steel at high temperature and can be effectively eliminated by using chromium-corundum coating.

Tailoring the gradient ultrafine-grained structure in low-carbon steel during drawing with shear

Directory of Open Access Journals (Sweden)

G. I. Raab

2016-04-01

Full Text Available Conventional drawing and drawing with shear were conducted on the rods of low-carbon steel. Deformation by simple drawing forms basically a homogenous structure and leads to a uniform change in microhardness along the billet volume. A comparative analysis of the models of these processes showed that shear drawing of steel at room temperature reduces energy characteristics in half, normal forces on the die – by 1,8, and enhances the strain intensity from 0,5 to 1,6. During drawing with shear, strain-induced cementite dissolution occurs and a gradient structure is formed, which increases the microhardness of the surface layer up to values close to 7 000 MPa.

On abnormal decomposition of supercooled austenite in carbon and alloy steels

International Nuclear Information System (INIS)

Parusov, V.V.; Dolzhenkov, I.I.; Podobedov, L.V.; Vakulenko, I.A.

1980-01-01

Residual stresses which appear as a result of thermal cycling in the temperature range of 300-700 deg C are investigated in an austenitic class steel (03Kh18N11) to ground the assumption on the effect of plastic deformation, appearing due to thermal stresses, on the mechanism of supercooled austenite decomposition. The determination of residual stresses is carried out with the help of X-ray diffraction analysis. It is established that the deformation brings about an increase in density of dislocation the interaction of which leads to the formation of a typical austenite substructure which conditions the proceeding of the eutectoid transformation according to an abnormal mechanism. It is noted, that the grain pearlite formation due to plastic and microplastic deformation of supercooled austenite induced by thermal stresses should be taken into account when developing steel heat treatment shedules [ru

New microstructural features occurring during transformation from austenite to ferrite under the kinetic influence of magnetic field in a medium carbon steel

International Nuclear Information System (INIS)

Zhang Yudong; He Changshu; Zhao Xiang; Zuo Liang; Esling, Claude; He, Jicheng

2004-01-01

The effects of magnetic field on nucleation barrier of the phase transformation from austenite to ferrite at different cooling rates in 42CrMo steel have been investigated. The microstructures of ferrite and pearlite aligned along the magnetic field direction (parallel to the hot-rolling direction) are obtained at a cooling rate of 10 deg. C/min, resulting from the kinetic effects of the applied magnetic field during cooling and the microstructural influences of an inhomogeneous deformation occurring during the previous hot rolling. In this case, the formation of ferrite grains at higher temperatures is attributed mainly to the preferential nucleation at austenite boundaries. However, a fairly uniform microstructure of randomly distributed ferrite and pearlite is formed at a high cooling rate of 46 deg. C/min in the magnetic field of 14 T, as a result of both intergranular and intragranular nucleation at relatively low temperatures. Probing into this issue is helpful to gain a better understanding of kinetic influences of magnetic field on the phase transformation from austenite to ferrite

A study of electrochemically-induced corrosion of low carbon steel in a medium modelling acid rain

International Nuclear Information System (INIS)

Vertes, C.; Lakatos-Varsanyi, M.; Vertes, A.; Meisel, W.; Guetlich, P.

1994-01-01

Complementary electrochemical, spectrophotometric and electron microsopic investigations were made in addition to the conversion electron Moessbauer spectroscopic (CEMS) measurements to learn more about the mechanism of corrosion of low carbon steel samples in aqueous sulfate and sulfite containing sulfate solutions (pH 3.5, 6.5 and 8.5). Passivation of iron in pure sulfate solution was studied in detail in earlier papers. In the present work, we used a solution containing both sulfate and sulfite anions to obtain more information about the effect of acid rain on low carbon steel samples. The compositions and thicknesses of the passive films formed due to the electrochemical treatments were determined from the CEM spectra. γ-FeOOH was found in each case on the surface of the samples; nevertheless, at pH 3.5 the sextet belonging to Fe 3 C appears in the CEM spectra, and also FeSO 4 . H 2 O was detected in low concentration after the shortest polarization time (90 min). The results of the applied methods proved that the sulfite ions induce pitting corrosion at pH 3.5 and 6.5, while the measurements referred to suppressed pitting at pH 8.5. (orig.)

Low temperature plasma carburizing of AISI 316L austenitic stainless steel and AISI F51 duplex stainless steel

OpenAIRE

Pinedo,Carlos Eduardo; Tschiptschin,André Paulo

2013-01-01

In this work an austenitic AISI 316L and a duplex AISI F51 (EN 1.4462) stainless steel were DC-Plasma carburized at 480ºC, using CH4 as carbon carrier gas. For the austenitic AISI 316L stainless steel, low temperature plasma carburizing induced a strong carbon supersaturation in the austenitic lattice and the formation of carbon expanded austenite (γC) without any precipitation of carbides. The hardness of the carburized AISI 316L steel reached a maximum of 1000 HV due to ∼13 at% c...

The liquid metal embrittlement of iron and ferritic steels in sodium

International Nuclear Information System (INIS)

Hilditch, J.P.; Hurley, J.R.; Tice, D.R.; Skeldon, P.

1995-01-01

The liquid metal embrittlement of iron and A508 III, 21/4Cr-1Mo and 15Mo3 steels in sodium at 200-400 o C has been studied, using dynamic straining at 10 -6 s -1 , in order to investigate the roles of microstructure and composition. The steels comprised bainitic, martensitic, tempered martensitic and ferritic/pearlitic microstructures. All materials were embrittled by sodium, the embrittlement being associated generally with quasicleavage on fracture surfaces. Intergranular cracking was also found with martensitic and ferritic/pearlitic microstructures. The susceptibility to embrittlement was greater in higher strength materials and at higher temperatures. The embrittlement was similar to that encountered previously in 9Cr steel, which depends upon the presence of non-metallic impurities in the sodium. (author)

Effect of Boron on the Hot Ductility of Resulfurized Low-Carbon Free-Cutting Steel

Science.gov (United States)

Liu, Hai-tao; Chen, Wei-qing

2015-09-01

The hot ductility of resulfurized low-carbon free-cutting steel with boron additives is studied in the temperature range 850 - 1200°C with the help of a Gleeble-1500 thermomechanical simulator. The introduction of boron increases hot ductility, especially at 900 - 1050°C. In the single-phase austenitic region, this effect is caused by segregation of boron over grain boundaries, acceleration of dynamic recrystallization, and solid-solution softening of deformed austenite.

Morphology and Precipitation Kinetics of MnS in Low-Carbon Steel During Thin Slab Continuous Casting Process

Institute of Scientific and Technical Information of China (English)

YU Hao; KANG Yong-lin; ZHAO Zheng-zhi; SUN Hao

2006-01-01

The morphology of manganese sulfide formed during thin slab continuous casting process in low-carbon steel produced by compact strip production (CSP) technique was investigated. Using transmission electron microscopy analysis, it was seen that a majority of manganese sulfides precipitated at austenite grain boundaries, the morphologies of which were spherical or close to the spherical shape and the size of MnS precipitates ranged from 30 nm to 100 nm. A mathematical model of the manganese sulfide precipitation in this process was developed based on classical nucleation theory. Under the given conditions, the starting and finishing precipitation temperatures of MnS in the continuous casting thin slab of the studied low-carbon steel are 1 189 ℃ and 1 171 ℃, respectively, and the average diameter of MnS precipitates is about 48 nm within this precipitation temperature range. The influences of chemical components and thermo-mechanical processing conditions on the precipitation behavior of MnS in the same process were also discussed.

A study on low temperature transformation ferrite in ultra low carbon IF steels (I) - effects of manganese and annealing conditions

International Nuclear Information System (INIS)

Jeong, Woo Chang; Lee, Jae Yeon; Jin, Young Sool

2001-01-01

An investigation was made to determine the effects of Mn content and annealing conditions on the formation of the low temperature transformation products in ultra low carbon interstitial free steels. With increasing the Mn content, yield and tensile strengths increased, but yield ratio decreased. The Mn was found to be effective to decrease the yield point elongation, causing continuous yielding in 3% Mn steel. Low temperature transformation ferrites such as quasi-polygonal ferrite, granular bainitic ferrite, and bainitic ferrite more easily formed with higher Mn content, higher annealing temperature, longer annealing time, and faster cooling rate. Polygonal ferrite grain was readily identified in the light microscope and was characterized by the polyhedral and equiaxed shape while quasi-polygonal ferrite showed the irregular changeful grain boundaries. It was found that both granular bainitic and bainitic ferrites revealed some etching evidence of substructures in the light microscope

Analysis of recrystallization and grain growth in ultra low carbon steels using EBSD

International Nuclear Information System (INIS)

Novillo, E.; Petite, M. M.; Bocos, J. L.; Gutierrez, I.

2004-01-01

This work is focused on the study of recrystallization texture and micro texture in a cold rolled ultra low carbon steel and its relationship with the global texture. Aspects like nucleation, evolution of the volume fraction and grain size were considered. An important grain selection associated with a significant size and number advantages of the recrystallized grains is observed. This grain selection gives rise to the development, at the latest stages of recrystallization, of a strong γ-fibre associated to good drawing properties. (Author) 24 refs

Wearing Quality of Austenitic, Duplex Cast Steel, Gray and Spheroidal Graphite Iron

Directory of Open Access Journals (Sweden)

S. Pietrowski

2012-04-01

Full Text Available The current work presents the research results of abrasion wear and adhesive wear at rubbing and liquid friction of new austenitic, austenitic-ferritic (“duplex” cast steel and gray cast iron EN-GJL-250, spheroidal graphite iron EN-GJS-600-3, pearlitic with ledeburitic carbides and spheroidal graphite iron with ledeburitic carbides with a microstructure of the metal matrix: pearlitic, upper bainite, mixture of upper and lower bainite, martensitic with austenite, pearlitic-martensitic-bainitic-ausferritic obtained in the raw state. The wearing quality test was carried out on a specially designed and made bench. Resistance to abrasion wear was tested using sand paper P40. Resistance to adhesive wear was tested in interaction with steel C55 normalized, hardened and sulfonitrided. The liquid friction was obtained using CASTROL oil. It was stated that austenitic cast steel and “duplex” are characterized by a similar value of abrasion wear and adhesive wear at rubbing friction. The smallest decrease in mass was shown by the cast steel in interaction with the sulfonitrided steel C55. Austenitic cast steel and “duplex��� in different combinations of friction pairs have a higher wear quality than gray cast iron EN-GJL- 250 and spheroidal graphite iron EN-GJS-600-3. Austenitic cast steel and “duplex” are characterized by a lower wearing quality than the spheroidal graphite iron with bainitic-martensitic microstructure. In the adhesive wear test using CASTROL oil the tested cast steels and cast irons showed a small mass decrease within the range of 1÷2 mg.

Low-carbon transition of iron and steel industry in China: carbon intensity, economic growth and policy intervention.

Science.gov (United States)

Yu, Bing; Li, Xiao; Qiao, Yuanbo; Shi, Lei

2015-02-01

As the biggest iron and steel producer in the world and one of the highest CO2 emission sectors, China's iron and steel industry is undergoing a low-carbon transition accompanied by remarkable technological progress and investment adjustment, in response to the macroeconomic climate and policy intervention. Many drivers of the CO2 emissions of the iron and steel industry have been explored, but the relationships between CO2 abatement, investment and technological expenditure, and their connections with the economic growth and governmental policies in China, have not been conjointly and empirically examined. We proposed a concise conceptual model and an econometric model to investigate this crucial question. The results of regression, Granger causality test and impulse response analysis indicated that technological expenditure can significantly reduce CO2 emissions, and that investment expansion showed a negative impact on CO2 emission reduction. It was also argued with empirical evidence that a good economic situation favored CO2 abatement in China's iron and steel industry, while achieving CO2 emission reduction in this industrial sector did not necessarily threaten economic growth. This shed light on the dispute over balancing emission cutting and economic growth. Regarding the policy aspects, the year 2000 was found to be an important turning point for policy evolution and the development of the iron and steel industry in China. The subsequent command and control policies had a significant, positive effect on CO2 abatement. Copyright © 2014. Published by Elsevier B.V.

On high temperature strength of carbon steels

International Nuclear Information System (INIS)

Ichinose, Hiroyuki; Tamura, Manabu; Kanero, Takahiro; Ihara, Yoshihito

1977-01-01

In the steels for high temperature use, the oxidation resistance is regarded as important, but carbon steels show enough oxidation resistance to be used continuously at the temperature up to 500 deg. C if the strength is left out of consideration, and up to 450 deg. C even when the strength is taken into account. Moreover, the production is easy, the workability and weldability are good, and the price is cheap in carbon steels as compared with alloy steels. In the boilers for large thermal power stations, 0.15-0.30% C steels are used for reheater tubes, main feed water tubes, steam headers, wall water tubes, economizer tubes, bypass pipings and others, and they account for 70% of all steel materials used for the boilers of 350 MW class and 30% in 1000 MW class. The JIS standard for the carbon steels for high temperature use and the related standards in foreign countries are shown. The high temperature strength of carbon steels changes according to the trace elements, melting and heat treatment as well as the main compositions of C, Si and Mn. Al and N affect the high temperature strength largely. The characteristics of carbon steels after the heating for hours, the factors controlling the microstructure and high temperature strength, and the measures to improve the high temperature strength of carbon steels are explained. (Kako, I.)

The Effect of Prestrain Temperature on Kinetics of Static Recrystallization, Microstructure Evolution, and Mechanical Properties of Low Carbon Steel

Science.gov (United States)

Akbari, Edris; Karimi Taheri, Kourosh; Karimi Taheri, Ali

2018-05-01

In this research, the samples of a low carbon steel sheet were rolled up to a thickness prestrain of 67% at three different temperatures consisted of room, blue brittleness, and subzero temperature. Microhardness, SEM, and tensile tests were carried out to evaluate the static recrystallization kinetics defined by the Avrami equation, microstructural evolution, and mechanical properties. It was found that the Avrami exponent is altered with change in prestrain temperature and it achieves the value of 1 to 1. 5. Moreover, it was indicated that prestraining at subzero temperature followed by annealing at 600 °C leads to considerable enhancement in tensile properties and kinetics of static recrystallization compared to room and blue brittleness temperatures. The prestraining at blue brittleness temperature followed by annealing treatment caused, however, a higher strength and faster kinetics compared with that at room temperature. It was concluded that although from the steel ductility point of view, the blue brittleness temperature is called an unsuitable temperature, but it can be used as prestraining temperature to develop noticeable combination of strength and ductility in low carbon steel.

Hydrogen attack of steel. Progress report, April 1, 1978--March 31, 1979

International Nuclear Information System (INIS)

Shewmon, P.G.

1978-01-01

Four normalized carbon steels made in different ways (Si-killed, Al-killed, REM-treated, and electroslag refined) were studied to determine the role of differing fine inclusions on the early stages of hydrogen attack (HA). Hydrogen exposures were made at 450 0 C (6.5 MPa) and 375 0 C (7.6 MPa). The first stage of HA is shown to be the development of a closely spaced (1-2 μm) array of small bubbles over the ferrite/pearlite, or occasionally the ferrite/ferrite boundaries. These grew together to form tears, primarily in the rolling plane, leading to more rapid expansion normal to this plane. The planes of separation followed high solute layers in banded steel but only rarely did the fracture surfaces follow inclusions. At 450 0 C REM-treated steel was attacked the fastest and the Al-killed steel took two to four times as long for attack

Analysis Of Effect Of Mechanical Properties Of Aluminum Alloy Addition Of Zinc Corrosion Resistance Of Carbon Steel A325 Bolts Process Of Hot Dip Galvanizing

Directory of Open Access Journals (Sweden)

Ery Diniardi

2015-08-01

Full Text Available The world oil industry are common in offshore areas that are included in a corrosive environment so that the low-carbon steel bolts A325 will gradually corroded. Therefore an alternative that can be done to reduce the corrosion rate that is by coating with a Hot dip galvanizing method. The purpose of this study to improve the quality of products from low carbon steel bolts A325 with the addition of Zinc Aluminium alloy on the results of the Hot Dip Galvanizing. Results of testing the hardness of the lowest obtained in quenching time of 30 seconds is 162 037 HVN and the highest hardness obtained on quenching time of 60 seconds is 203 688 HVN. To microstructure shows that the phase Eta which is soft on the surface of the outermost started a little not as much time quenching 30 seconds so that the nature of its decline and violence increased the phase Zeta that are hard are widely spread meet the layer of phase resulting in hardness of the coating while quenching 45 seconds exceed the hardness of quenching time of 30 seconds. Results of analysis of the rate of corrosion that galvanized coating on each test is different and the structure of ferrite and pearlite it looks clear. For quenching time of 30 seconds obvious difference in galvanized layer thicker than quenching time of 45 and 60 seconds. This happens because of the influence of factors zinc layer that coats the base material so that decreased levels of corrosion is comparable to the time Salt Spray Test SST performed.

Electrochemical performances of diamond-like carbon coatings on carbon steel, stainless steel, and brass

International Nuclear Information System (INIS)

Hadinata, Samuel-Sudibyo; Lee, Ming-Tsung; Pan, Szu-Jung; Tsai, Wen-Ta; Tai, Chen-Yi; Shih, Chuan-Feng

2013-01-01

Diamond-like carbon (DLC) coatings have been deposited onto stainless steel, carbon steel and brass by plasma-enhanced chemical vapor deposition, respectively. Atomic arrangement, chemical structure, surface morphology and cross-section microstructure of the DLC coatings were examined by X-ray diffraction, Raman scattering spectroscopy and scanning electron microscopy. The electrochemical behaviors of the DLC coatings in 3.5 wt.% NaCl solution were investigated by performing an open circuit potential (OCP) measurement and a potentiodynamic polarization test. The experimental results showed that properly deposited DLC coatings could cause an increase of OCP by hundreds of millivolts and a reduction of anodic current density by several orders of magnitude as compared to that of the substrate. The results also demonstrated that electrochemical techniques could be used as tools to detect the soundness of the DLC coating by examining OCP and polarization curve, which varied with the form of defect and depended on the type of substrate. - Highlights: ► The substrate could affect the quality of diamond-like carbon (DLC) coating. ► Defect-free DLC coating exhibited extremely low anodic current density. ► The quality of DLC coating on metal could be evaluated by electrochemical test

Electrochemical performances of diamond-like carbon coatings on carbon steel, stainless steel, and brass

Energy Technology Data Exchange (ETDEWEB)

Hadinata, Samuel-Sudibyo; Lee, Ming-Tsung [Department of Materials Science and Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Pan, Szu-Jung [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Tsai, Wen-Ta, E-mail: wttsai@mail.ncku.edu.tw [Department of Materials Science and Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Tai, Chen-Yi [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Shih, Chuan-Feng [Ocean Energy Research Center, Tainan Hydraulics Laboratory, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China); Department of Electrical Engineering, National Cheng Kung University, 1, Ta-Hsueh Road, Tainan 701, Taiwan (China)

2013-02-01

Diamond-like carbon (DLC) coatings have been deposited onto stainless steel, carbon steel and brass by plasma-enhanced chemical vapor deposition, respectively. Atomic arrangement, chemical structure, surface morphology and cross-section microstructure of the DLC coatings were examined by X-ray diffraction, Raman scattering spectroscopy and scanning electron microscopy. The electrochemical behaviors of the DLC coatings in 3.5 wt.% NaCl solution were investigated by performing an open circuit potential (OCP) measurement and a potentiodynamic polarization test. The experimental results showed that properly deposited DLC coatings could cause an increase of OCP by hundreds of millivolts and a reduction of anodic current density by several orders of magnitude as compared to that of the substrate. The results also demonstrated that electrochemical techniques could be used as tools to detect the soundness of the DLC coating by examining OCP and polarization curve, which varied with the form of defect and depended on the type of substrate. - Highlights: ► The substrate could affect the quality of diamond-like carbon (DLC) coating. ► Defect-free DLC coating exhibited extremely low anodic current density. ► The quality of DLC coating on metal could be evaluated by electrochemical test.

INFLUENCE OF STRUCTURAL PARAMETERS OF LOW-CARBON STEEL ON ELECTRIC ARC BURNING

Directory of Open Access Journals (Sweden)

I. O. Vakulenko

2017-10-01

Full Text Available Purpose. The article is aimed to evaluate the influence of structural parameters of low-carbon steel on arcing process. Methodology. The values of the micro- and substructure characteristics of the electrode wire metal were changed by varying the parameters of heat treatment and cold deformation by drawing. The degree of plastic deformation was obtained by drawing blanks from different initial diameter to final dimension of 1 mm. The thermal treatment was carried out in electric chamber furnace of the SNOL-1,6.2,5.1/11-IZ type. The temperature was measured by chromel-alumel thermocouple and the electromotive force was determined using the DC potentiometer. In order to obtain the substructure of different dispersion degree the steel (after quenching from temperatures and tempering at 650°C for 1 hour was subjected to cold drawing to reduction 17 – 80%. To form structure with different ferrite grain size the steel after drawing was annealed at 680°C for 1 hour. The microstructure was examined under a light and electron transmission microscope UEMV-100K at the accelerating voltage 100 kV. The grain and subgrain sizes were evaluated using the methodologies of quantitative metallography. A welding converter of the PSG-500 type was used to study the arc welding process of direct and reverse polarities. Findings. The experimentally detected value of the welding current, which depends on the degree of deformation during wire drawing, under conditions of stable arc burning of direct polarity is about an order of magnitude lower than the calculated value. Similar difference was found for the arc of reverse polarity: the experimental value of the welding current is 5...6 times less than the calculated value. Dependence analysis shows that, regardless of the polarity of the welding arc, a good enough agreement between the calculated and experimental values of the welding current is limited to deformations of 60%. For deformation degrees of more than 60

Electrochemical corrosion response of a low carbon heat treated steel in a NaCl solution

Energy Technology Data Exchange (ETDEWEB)

Osorio, W.R.; Peixoto, L.C.; Garcia, L.R.; Garcia, A. [Department of Materials Engineering, State University of Campinas, SP (Brazil)

2009-10-15

Dual-phase (DP) steels are produced from a specific heat treatment procedure and have recently emerged as a potential class of engineering materials for a number of structural and automobile applications. Such steels have high strength-to-weight ratio and reasonable formability. The present study aims to investigate the effects of four different and conventional heat treatments (i.e., hot rolling, normalizing, annealing, and intercritical annealing) on the resulting microstructural patterns and on the electrochemical corrosion behavior. Electrochemical impedance spectroscopy (EIS) and Tafel plots were carried out on heat treated steel samples in a 0.5 M NaCl solution at 25 C with neutral pH. An equivalent circuit analysis was also used to provide quantitative support for the discussions. The normalizing and the annealing heat treatments have provided the highest and the lowest corrosion resistances, respectively. The intercritical annealing and as-received (hot rolled) low carbon steel samples have shown similar corrosion behavior. Although a deleterious effect on the corrosion resistance has been verified for DP steel due to the residual stress from the martensite formation, it combines good mechanical properties with intermediate electrochemical corrosion resistance. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

Controlling DC permeability in cast steels

Energy Technology Data Exchange (ETDEWEB)

Sumner, Aaran, E-mail: aaran.sumner@nottingham.ac.uk [University of Nottingham, Nottingham University Park Campus, Nottingham NG7 2RD, England (United Kingdom); Gerada, Chris, E-mail: chris.gerada@nottingham.ac.uk [Electrical Machines, University of Nottingham, Tower Building, Nottingham NG7 2RD, England (United Kingdom); Brown, Neil, E-mail: neil.brown@cummins.com [Advanced Electrical Machines Research and Technology at Cummins Power Generation, Peterborough PE2 6FZ, England (United Kingdom); Clare, Adam, E-mail: adam.clare@nottingham.ac.uk [Advanced Manufacturing, University of Nottingham, University Park Campus, Nottingham NG7 2RD, England (United Kingdom)

2017-05-01

Annealing (at multiple cooling rates) and quenching (with tempering) was performed on specimens of cast steel of varying composition. The aim was to devise a method for selecting the steel with the highest permeability, from any given range of steels, and then increasing the permeability by heat treatment. Metallographic samples were imaged using optical microscopy to show the effect of the applied heat treatments on the microstructure. Commonly cast steels can have DC permeability altered by the careful selection of a heat treatment. Increases of up to 381% were achieved by annealing using a cooling rate of 6.0 °C/min. Annealing was found to cause the carbon present in the steel to migrate from grain boundaries and from within ferrite crystals into adjacent pearlite crystals. The migration of the carbon resulted in less carbon at grain boundaries and within ferrite crystals reducing the number of pinning sites between magnetic domains. This gives rise to a higher permeability. Quenching then tempering was found to cause the formation of small ferrite crystals with the carbon content of the steel predominately held in the martensitic crystal structures. The results show that with any given range of steel compositions the highest baseline DC permeability will be found with the steel that has the highest iron content and the lowest carbon content. For the samples tested in this paper a cooling rate of 4.5 °C/min resulted in the relative permeability of the sample with the highest baseline permeability, AS4, increasing from 783 to 1479 at 0.5 T. This paper shows how heat treatments commonly applied to hypoeutectoid cast steels, to improve their mechanical performance, can be used to also enhance electromagnetic properties of these alloys. The use of cast steels allows the creation of DC components for electrical machines not possible by the widely used method of stacking of electrical grade sheet steels. - Highlights: • A range of structural steels had their

Controlling DC permeability in cast steels

International Nuclear Information System (INIS)

Sumner, Aaran; Gerada, Chris; Brown, Neil; Clare, Adam

2017-01-01

Annealing (at multiple cooling rates) and quenching (with tempering) was performed on specimens of cast steel of varying composition. The aim was to devise a method for selecting the steel with the highest permeability, from any given range of steels, and then increasing the permeability by heat treatment. Metallographic samples were imaged using optical microscopy to show the effect of the applied heat treatments on the microstructure. Commonly cast steels can have DC permeability altered by the careful selection of a heat treatment. Increases of up to 381% were achieved by annealing using a cooling rate of 6.0 °C/min. Annealing was found to cause the carbon present in the steel to migrate from grain boundaries and from within ferrite crystals into adjacent pearlite crystals. The migration of the carbon resulted in less carbon at grain boundaries and within ferrite crystals reducing the number of pinning sites between magnetic domains. This gives rise to a higher permeability. Quenching then tempering was found to cause the formation of small ferrite crystals with the carbon content of the steel predominately held in the martensitic crystal structures. The results show that with any given range of steel compositions the highest baseline DC permeability will be found with the steel that has the highest iron content and the lowest carbon content. For the samples tested in this paper a cooling rate of 4.5 °C/min resulted in the relative permeability of the sample with the highest baseline permeability, AS4, increasing from 783 to 1479 at 0.5 T. This paper shows how heat treatments commonly applied to hypoeutectoid cast steels, to improve their mechanical performance, can be used to also enhance electromagnetic properties of these alloys. The use of cast steels allows the creation of DC components for electrical machines not possible by the widely used method of stacking of electrical grade sheet steels. - Highlights: • A range of structural steels had their

Influence of mechanical stress level in preliminary stress-corrosion testing on fatigue strength of a low-carbon steel

International Nuclear Information System (INIS)

Aleskerova, S.A.; Pakharyan, V.A.

1978-01-01

Effect of corrosion and mechanical factors of preliminary stress corrosion of a metal in its fatigue strength, has been investigated. Smooth cylindrical samples of 20 steel have been tested. Preliminary corrosion under stress has been carried out under natural sea conditions. It is shown that mechanical stresses in the case of preliminary corrosion affect fatigue strength of low-carbon steels, decreasing the range of limited durability and fatigue limit. This effect increases with the increase of stress level and agressivity of corrosive medium

Investigation of the structure dependence of diffusivity, solubility and permeability of hydrogen in hot-rolled low-carbon steels

Energy Technology Data Exchange (ETDEWEB)

Forcey, K S; Ross, D K [Birmingham Univ. (UK). Dept. of Physics; Iordanova, I A [Sofia Univ. (Bulgaria). Dept. of Solid State Physics

1989-01-01

A time-lag method for estimating the diffusivity, permeability and solubility of hydrogen in low-carbon hot-rolled steels has been applied. Oriani's model has been used to investigate and explain the effects of microstructure on the trapping of hydrogen. The results show that the initial microstructure of steel significantly affects the behaviour of hydrogen atoms. Of the three sites, namely: Dislocations, interstitial atoms and particles, the most effective traps seem to be interfaces between coarse particles and the matrix. (orig.).

Investigation of the structure dependence of diffusivity, solubility and permeability of hydrogen in hot-rolled low-carbon steels

International Nuclear Information System (INIS)

Forcey, K.S.; Ross, D.K.; Iordanova, I.A.

1989-01-01

A time-lag method for estimating the diffusivity, permeability and solubility of hydrogen in low-carbon hot-rolled steels has been applied. Oriani's model has been used to investigate and explain the effects of microstructure on the trapping of hydrogen. The results show that the initial microstructure of steel significantly affects the behaviour of hydrogen atoms. Of the three sites, namely: Dislocations, interstitial atoms and particles, the most effective traps seem to be interfaces between coarse particles and the matrix. (orig.)

Bake hardening of ultra-fine grained low carbon steel produced by constrained groove pressing

International Nuclear Information System (INIS)

Alihosseini, H.; Dehghani, K.

2012-01-01

Highlights: ► BH of UFG low carbon steel sheets was studied. ► Three passes of CGP are used for producing of UFG sheets. ► Maximum BH was achieved to the UFG specimen pre-strained 8% by baking at 250 °C. - Abstract: In the present work, the bake hardening of ultra-fine grained low carbon steel was compared with that of its coarse-grain counterpart. The ultra-fine grained sheets were produced by applying three passes of constrained groove pressing resulting the grains of 260–270 nm. The microstructure of ultra-fine grain specimens were characterized using electron back-scatter diffraction technique. Then, the bake hardenability of ultra-fine grain and coarse-grain samples were compared by pre-straining to 4, 6 and 8% followed by baking at 150 °C and 250 °C for 20 min. The results show that in case of baking at 250 °C, there was an increase about 108%, 93%, and 72% in the bake hardening for 4%, 6% and 8% pre-strain, respectively. As for baking at 150 °C, these values were 170%, 168%, and 100%, respectively for 4%, 6% and 8% pre-strain. The maximum in bake hardenability (103 MPa) and final yield stress (563 MPa) were pertaining to the ultra-fine grain specimen pre-strained 8% followed by baking at 250 °C.

A novel ultra-low carbon grain oriented silicon steel produced by twin-roll strip casting

Energy Technology Data Exchange (ETDEWEB)

Wang, Yang, E-mail: wy069024019@163.com [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Zhang, Yuan-Xiang; Lu, Xiang; Fang, Feng; Xu, Yun-Bo; Cao, Guang-Ming; Li, Cheng-Gang [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical, Materials and Biomedical Engineering, University of Texas at El Paso, TX 79968 (United States); Wang, Guo-Dong [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China)

2016-12-01

A novel ultra-low carbon grain oriented silicon steel was successfully produced by strip casting and two-stage cold rolling method. The microstructure, texture and precipitate evolution under different first cold rolling reduction were investigated. It was shown that the as-cast strip was mainly composed of equiaxed grains and characterized by very weak Goss texture ({110}<001>) and λ-fiber (<001>//ND). The coarse sulfides of size ~100 nm were precipitated at grain boundaries during strip casting, while nitrides remained in solution in the as-cast strip and the fine AlN particles of size ~20–50 nm, which were used as grain growth inhibitors, were formed in intermediate annealed sheet after first cold rolling. In addition, the suitable Goss nuclei for secondary recrystallization were also formed during intermediate annealing, which is totally different from the conventional process that the Goss nuclei originated in the subsurface layer of the hot rolled sheet. Furthermore, the number of AlN inhibitors and the intensity of desirable Goss texture increased with increasing first cold rolling reduction. After secondary recrystallization annealing, very large grains of size ~10–40 mm were formed and the final magnetic induction, B{sub 8}, was as high as 1.9 T. - Highlights: • A novel chemical composition base on strip casting silicon steel was proposed. • The ultra-low carbon design could shorten the processing routes. • The novel composition and processes were beneficial to obtain more inhibitors. • The magnetic induction of grain oriented silicon steel was significantly improved.

Microstructure and partitioning behavior characteristics in low carbon steels treated by hot-rolling direct quenching and dynamical partitioning processes

International Nuclear Information System (INIS)

Li, Yun-jie; Li, Xiao-lei; Yuan, Guo; Kang, Jian; Chen, Dong; Wang, Guo-dong

2016-01-01

In this work, a new process and composition design are proposed for “quenching and partitioning” or Q&P treatment. Three low carbon steels were treated by hot-rolling direct quenching and dynamical partitioning processes (DQ&P). The effects of proeutectoid ferrite and carbon concentration on microstructure evolution and mechanical properties were investigated. The present work obtained DQ&P prototype steels with good mechanical properties and established a new notion on compositions for Q&P processing. Microstructures were characterized by means of electro probe microanalyzer (EPMA), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and X-ray diffraction (XRD), especially the morphology and size of retained austenite. Mechanical properties were measured by uniaxial tensile tests. The results indicated that introducing proeutectoid ferrite can increase the volume fraction of retained austenite and thus improve mechanical properties. TEM observation showed that retained austenite included the film-like inter-lath austenite and blocky austenite located in martensite/ferrite interfaces or surrounded by ferrites. It was interesting that when the carbon concentration is as low as ~ 0.078%, the film-like inter-lath untransformed austenite cannot be stabilized to room temperature and almost all of them transformed into twin martensite. The blocky retained austenite strengthened the interfaces and transformed into twin martensite during the tensile deformation process. The PSEs of specimens all exceeded 20 GPa.%. - Highlights: •This study focused on a new process: Q&P process applying dynamical partitioning. •Ferrite can increase the volume fraction of retained austenite. •The film-like austenite and the blocky austenite were observed. •The low carbon steels treated by new process reached PSEs higher than 20 GPa.%.

Characteristics of martensite as a function of the Ms temperature in low-carbon armour steel plates

International Nuclear Information System (INIS)

Maweja, Kasonde; Stumpf, Waldo; Berg, Nic van der

2009-01-01

The microstructure, morphology, crystal structure and surface relief of martensite in a number of experimental armour steel plates with different M s temperatures were analysed. Atomic force microscopy, thin foil transmission electron microscopy and scanning electron microscopy allowed the identification of three groups of low-carbon martensitic armour steels. The investigation showed that the size of individual martensite products (plates or packets, laths or blocks) increases as the M s temperature increases. Comparison of ballistic performances suggests that the morphology (plate or lath) and size of the individual martensite products dictate the effective 'grain size' in resisting fracture or perforation due to ballistic impact.

A Study of the Microstructural Basis for the Strength and Toughness Properties of Water-Quenched and Air-Cooled HSLA-100, HSLA-100 with Increased Copper, and a ULCB Steel

Science.gov (United States)

1991-09-01

of Ferrite-Pearlite and Bainitic Structures. [Ref. 14 :p. 33] ....................... 10 Figure 3. a) Continuous Cooling Transformation ( CCT ) Diagram for...HSLA-80; b) CCT Diagram for A710 Modified; c) CCT Diagram for HSLA-100; A=Austenite, PF=Proeutectoid Ferrite, AF=Acicular Ferrite, UB=Upper...investigation has a carbon content of 0.048 wt% as compared to the carbon content of the steel used to develop the above HSLA-100 CCT diagram which was 0.06 wt

Fatigue crack growth and fracture behavior of bainitic rail steels.

Science.gov (United States)

2011-09-01

"The microstructuremechanical properties relationships, fracture toughness, fatigue crack growth and fracture surface morphology of J6 bainitic, manganese, and pearlitic rail steels were studied. Microstructuremechanical properties correlation ...

Relationship between 0.2% proof stress and Vickers hardness of work-hardened low carbon austenitic stainless steel, 316SS

International Nuclear Information System (INIS)

Matsuoka, Saburo

2004-01-01

Stress corrosion cracking (SCC) occurs in shrouds and piping made of low carbon austenitic stainless steels at nuclear power plants. A work-hardened layer is considered to be one of the probable causes for this occurrence. The maximum Vickers hardness measured at the work-hardened layer is 400 HV. It is important to determine the yield strength and tensile strength of the work-hardened layer in the investigation on the causes of SCC. However, the tensile specimen cannot be obtained since the thickness of the work-hardened layer is as mall as several hundred μm, therefore, it is useful if we can estimate these strengths from its Vickers hardness. Consequently, we investigated the relationships between Vickers hardness versus yield strength and tensile strength using the results obtained on various steels in a series of Fatigue Data Sheets published by the National Institute for Materials Science and results newly obtained on a parent material and rolled materials (reduction of area: 10 - 50%, maximum hardness: 350 HV) for a low carbon stainless steel. The results showed that (1) the relationship between the 0.2% proof stress and the Vickers hardness can be described by a single straight line regardless of strength, structure, and rolling ratio, however, (2) the tensile strength is not correlated with the Vickers hardness, and the austenitic stainless steel in particular shows characteristics different from those of other steels. (author)

A novel blister test to evaluate the interface strength between nickel coating and low carbon steel substrate

International Nuclear Information System (INIS)

Xiao, L.H.; Su, Xu Ping.; Wang, J.H.; Zhou, Y.C.

2009-01-01

A novel blister test theory model was developed based on the bending theory of beams for assessing the interface strength of the nickel coating/low carbon steel substrate material system. The strain energy of the debonded nickel coating was calculated analytically and by finite element analysis, respectively. The analytic solutions agree well with the FE calculation results. Some blister tests were carried out on the WII-5 Computer Controlled Material Mechanical Properties Testing Machine, using four nickel-coated specimens type-A, -B, -C and -D which were electrodeposited on low carbon steel substrate. Here, types A, B, C and D correspond to the nickel coating thickness of 5 μm, 10 μm, 15μm and 25μm, respectively. The interface strength, evaluated by this blister test method, is 196.86 J/m 2 and 269.40 J/m 2 for type-C and -D specimens, respectively. However the tests demonstrate that the type-A and -B specimens were cut through by the spindle and no delaminations between the coating and the substrate could be found

Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

Directory of Open Access Journals (Sweden)

Wenning Shen

Full Text Available The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel. Keywords: Stainless steel, Carbon steel, Anti-corrosion, Conductivity, Electrochemical, EIS

Properties of welded joints of 2,25Cr-1Mo steel with various carbon content

International Nuclear Information System (INIS)

Vornovitskij, I.N.; Brodetskaya, E.Z.; Pozdnyakova, A.S.

1980-01-01

Properties of welded joints of 2,25 Cr - 1 Mo steel pipelines with different carbon content are considered. It is shown that application of electrodes developed in some countries for welding permits in many cases to exclude heat treatment of welded joints owing to high ductility of weld deposited metal. To improve the ductility, it is necessary to limit both carbon content down to 0,03-0,06% and detrimental elements (sulfur, phosphorus). Heat affected zone hardness may be increased at the expense of carbon. Weld deposited metal possesses the highest long-term strength at the given test temperature; in this case long-term strength of welded joints and base metal is practically the same. The long-term strength of high-carbon steel is higher at the test temperature of 565 deg C as compared to mean-carbon and low-carbon steels, whose long-term strength is practically equal at this temperature. The long-term strength of high-carbon and mean-carbon steels is practically the same and higher as compared with low-carbon one at the test temperature of 510 deg C

Nano-sized precipitation and properties of a low carbon niobium micro-alloyed bainitic steel

Energy Technology Data Exchange (ETDEWEB)

Xie, Z.J. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Department of Materials Science and Engineering, McMaster University, Hamilton L8S 4L8 (Canada); Ma, X.P. [Department of Materials Science and Engineering, McMaster University, Hamilton L8S 4L8 (Canada); Shang, C.J., E-mail: cjshang@ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Wang, X.M. [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Subramanian, S.V. [Department of Materials Science and Engineering, McMaster University, Hamilton L8S 4L8 (Canada)

2015-08-12

The present work focuses on microstructure evolution and precipitation strengthening during tempering at region of 550–680 °C to elucidate the structure–property relationship in the steel. The effect of tempering on the development of a 700 MPa grade high strength hot rolled cost-effective bainitic steel was studied for infrastructure applications. Granular bainite with dispersed martenisit–austenite (M–A) constituents in the bainitic ferrite matrix was obtained after hot rolling and air cooling to room temperature. The decomposition of M–A constituents to cementite carbides and the precipitation of nano-sized NbC carbides in bainitic matrix on tempering were characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Nano-sized precipitates of NbC precipitated during tempering were in average diameter of ~4.1–6.1 nm. There were ~86–173 MPa increases in yield strength after tempering at region of 550–680 °C. It is noticeable that those nano-sized NbC precipitates provide an effective way to significantly increase the strength of the low carbon bainitic steel. High yield strength of 716 MPa with high ductility (uniform elongation of 9.3% and total elongation of 22.4%), low yield to tensile ratio of 0.9 and good low temperature toughness of 47 J (half thickness) at –40 °C was obtained after tempering at 680 °C for 30 min.

Understanding the Interaction between a Steel Microstructure and Hydrogen

Science.gov (United States)

Depover, Tom; Laureys, Aurélie; Wallaert, Elien

2018-01-01

The present work provides an overview of the work on the interaction between hydrogen (H) and the steel’s microstructure. Different techniques are used to evaluate the H-induced damage phenomena. The impact of H charging on multiphase high-strength steels, i.e., high-strength low-alloy (HSLA), transformation-induced plasticity (TRIP) and dual phase (DP) is first studied. The highest hydrogen embrittlement resistance is obtained for HSLA steel due to the presence of Ti- and Nb-based precipitates. Generic Fe-C lab-cast alloys consisting of a single phase, i.e., ferrite, bainite, pearlite or martensite, and with carbon contents of approximately 0, 0.2 and 0.4 wt %, are further considered to simplify the microstructure. Finally, the addition of carbides is investigated in lab-cast Fe-C-X alloys by adding a ternary carbide forming element to the Fe-C alloys. To understand the H/material interaction, a comparison of the available H trapping sites, the H pick-up level and the H diffusivity with the H-induced mechanical degradation or H-induced cracking is correlated with a thorough microstructural analysis. PMID:29710803

Plasticity and fracture modeling of quench-hardenable boron steel with tailored properties

NARCIS (Netherlands)

Eller, Tom; Greve, L; Andres, M.T.; Medricky, M; Hatscher, A; Meinders, Vincent T.; van den Boogaard, Antonius H.

2014-01-01

In this article, a constitutive model for quench-hardenable boron steel is presented. Three sets of boron steel blanks are heat treated such that their as-treated microstructures are close to fully martensitic, bainitic and ferritic/pearlitic, respectively. Hardness measurements show that the

Mechanical properties and fatigue strength of high manganese non-magnetic steel/carbon steel welded joints

International Nuclear Information System (INIS)

Nakaji, Eiji; Ikeda, Soichi; Kim, You-Chul; Nakatsuji, Yoshihiro; Horikawa, Kosuke.

1997-01-01

The dissimilar materials welded joints of high manganese non-magnetic steel/carbon steel (hereafter referred to as DMW joints), in which weld defects such as hot crack or blowhole are not found, were the good quality. Tensile strength of DMW joints was 10% higher than that of the base metal of carbon steel. In the bend tests, the DMW joints showed the good ductility without crack. Charpy absorbed energy at 0(degC) of the DMW joints was over 120(J) in the bond where it seems to be the lowest. Large hardening or softening was not detected in the heat affected zone. Fatigue strength of the DMW joints is almost the same with that of the welded joints of carbon steel/carbon steel. As the fatigue strength of the DMW joints exceeds the fatigue design standard curve of JSSC for carbon steel welded joints, the DMW joints can be treated the same as the welded joints of carbon steel/carbon steel of which strength is lower than that of high manganese non-magnetic steel, from the viewpoint of the fatigue design. (author)

SURFACE ROUGHNESS AND CUTTING FORCES IN CRYOGENIC TURNING OF CARBON STEEL

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T. C. YAP

2015-07-01

Full Text Available The effect of cryogenic liquid nitrogen on surface roughness, cutting forces, and friction coefficient of the machined surface when machining of carbon steel S45C in wet, dry and cryogenic condition was studied through experiments. The experimental results show that machining with liquid nitrogen increases the cutting forces, reduces the friction coefficient, and improves the chips produced. Beside this, conventional machining with cutting fluid is still the most suitable method to produce good surface in high speed machining of carbon steel S45C whereas dry machining produced best surface roughness in low speed machining. Cryogenic machining is not able to replace conventional cutting fluid in turning carbon steel.

AFM study of the early corrosion of a high strength steel in a diluted sodium chloride solution

International Nuclear Information System (INIS)

Sanchez, Javier; Fullea, Jose; Andrade, Carmen; Gaitero, Juan J.; Porro, Antonio

2008-01-01

The high strength steels employed as reinforcement in pre-stressed concrete structures are drawn wire steels of eutectoid composition with a pearlitic microstructure. This work is focused on the study, by atomic force microscopy, of the early stages of the corrosion of such steels as a consequence of their exposition to a sodium chloride solution. The obtained images show the pearlitic microstructure of the steel, with a preferential attack of the ferrite phase and the cementite acting as a cathode. The corrosion rate was determined by calculating the amount of material lost from a roughness analysis. The obtained results are in good agreement with the predictions of Galvelel's theory, according to which the corrosion rate slows down as the pit depth increases

The kinetics of dynamic recrystallization of a low carbon vanadium-nitride microalloyed steel

International Nuclear Information System (INIS)

Zhao, Baochun; Zhao, Tan; Li, Guiyan; Lu, Qiang

2014-01-01

Single-pass compression tests were performed on a Gleeble-3800 thermo-mechanical simulator to study the dynamic recrystallization behavior of a low carbon vanadium-nitride microalloyed steel at the temperature in the range from 900 °C to 1050 °C and strain rate in the range from 0.1 s −1 to 10 s −1 . Based on the flow curves from the tests, the effects of temperature and strain rate on the dynamic recrystallization behavior were analyzed. With the assistance of the process parameters, constitutive equations were used to obtain the activation energy and hot working equation. The strain hardening rate versus stress curves were used to determine the critical stress (strain) or the peak stress (strain). The dependence of the characteristic values on Zener–Hollomon was found. The dynamic recrystallization kinetics model of the tested steel was constructed and the validity was confirmed based on the experimental results

Low temperature radiation embrittlement for reactor vessel steels

International Nuclear Information System (INIS)

Ginding, I.A.; Chirkina, L.A.

1978-01-01

General conceptions of cold brittleness of bcc metals are in a review. Considered are experimental data and theoretical representations about the effect of irradiation conditions, chemical composition, phase and structural constitutions, grain size, mechanical and thermomechanical treatments on low-temperature irradiation embrittlement of reactor vessel steels. Presented are the methods for increasing radiation stability of metals (carbon and Cr-Mo steels) used in manufacturing reactor vessels

Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

Energy Technology Data Exchange (ETDEWEB)

Mahat, Nur Akma; Othman, Norinsan Kamil [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia); Sahrani, Fathul Karim [School of Environment and Natural Resources Science, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

2015-09-25

The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

International Nuclear Information System (INIS)

Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

2015-01-01

The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces

Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

Science.gov (United States)

Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

2015-09-01

The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

Cleanliness of Ti-bearing Al-killed ultra-low-carbon steel during different heating processes

Science.gov (United States)

Guo, Jian-long; Bao, Yan-ping; Wang, Min

2017-12-01

During the production of Ti-bearing Al-killed ultra-low-carbon (ULC) steel, two different heating processes were used when the converter tapping temperature or the molten steel temperature in the Ruhrstahl-Heraeus (RH) process was low: heating by Al addition during the RH decarburization process and final deoxidation at the end of the RH decarburization process (process-I), and increasing the oxygen content at the end of RH decarburization, heating and final deoxidation by one-time Al addition (process-II). Temperature increases of 10°C by different processes were studied; the results showed that the two heating processes could achieve the same heating effect. The T.[O] content in the slab and the refining process was better controlled by process-I than by process-II. Statistical analysis of inclusions showed that the numbers of inclusions in the slab obtained by process-I were substantially less than those in the slab obtained by process-II. For process-I, the Al2O3 inclusions produced by Al added to induce heating were substantially removed at the end of decarburization. The amounts of inclusions were substantially greater for process-II than for process-I at different refining stages because of the higher dissolved oxygen concentration in process-II. Industrial test results showed that process-I was more beneficial for improving the cleanliness of molten steel.

Effect of Deformation Temperature on Microstructure Evolution and Mechanical Properties of Low-Carbon High-Mn Steel

Directory of Open Access Journals (Sweden)

Adam Grajcar

2018-01-01

Full Text Available This work addresses the influence of deformation temperature in a range from −40°C to 200°C on the microstructure evolution and mechanical properties of a low-carbon high-manganese austenitic steel. The temperature range was chosen to cope at the time during sheet processing or car crash events. Experimental results show that yield stress and ultimate tensile strength gradually deteriorate with an increase in the tensile testing temperature. The dominant mechanism responsible for the strain hardening of steel changes as a function of deformation temperature, which is related to stacking fault energy (SFE changes. When the deformation temperature rises, twinning decreases while a role of dislocation slip increases.

Computational Design of a Novel Medium-Carbon, Low-Alloy Steel Microalloyed with Niobium

Science.gov (United States)

Javaheri, Vahid; Nyyssönen, Tuomo; Grande, Bjørnar; Porter, David

2018-04-01

The design of a new steel with specific properties is always challenging owing to the complex interactions of many variables. In this work, this challenge is dealt with by combining metallurgical principles with computational thermodynamics and kinetics to design a novel steel composition suitable for thermomechanical processing and induction heat treatment to achieve a hardness level in excess of 600 HV with the potential for good fracture toughness. CALPHAD-based packages for the thermodynamics and kinetics of phase transformations and diffusion, namely Thermo-Calc® and JMatPro®, have been combined with an interdendritic segregation tool (IDS) to optimize the contents of chromium, molybdenum and niobium in a proposed medium-carbon low-manganese steel composition. Important factors taken into account in the modeling and optimization were hardenability and as-quenched hardness, grain refinement and alloying cost. For further investigations and verification, the designed composition, i.e., in wt.% 0.40C, 0.20Si, 0.25Mn, 0.90Cr, 0.50Mo, was cast with two nominal levels of Nb: 0 and 0.012 wt.%. The results showed that an addition of Nb decreases the austenite grain size during casting and after slab reheating prior to hot rolling. Validation experiments showed that the predicted properties, i.e., hardness, hardenability and level of segregation, for the designed composition were realistic. It is also demonstrated that the applied procedure could be useful in reducing the number of experiments required for developing compositions for other new steels.

Corrosion Mechanism of Low-Carbon Steel in Industrial Water and Adsorption Thermodynamics in the Presence of Some Plant Extracts

Science.gov (United States)

Badiea, A. M.; Mohana, K. N.

2009-12-01

The effects of radish leaves and black cumin as plant extracts on the corrosion behavior of low-carbon steel in industrial water in the temperature range of 30 to 80 °C and velocity range of 1.44 to 2.02 m s-1 using potentiodynamic polarization, electrochemical impedance spectroscopy, and mass loss measurements have been investigated. The inhibition efficiency increased with increasing concentration of the plant extracts up to a critical value but it slightly decreased with increasing temperature. Inhibition efficiency values obtained from mass loss and potentiodynamic data were in reasonable agreement. Potentiodynamic polarization clearly indicated that radish leaves and black cumin extracts acted as anodic inhibitors. The adsorption behavior was found to obey the Flory-Huggins isotherm model. The associated activation parameters and thermodynamic data of adsorption were evaluated and discussed. The results show that radish leaves and black cumin could serve as effective inhibitors for low-carbon steel in industrial water media, with black cumin providing better protection than radish leaves.

Effect of small addition of Cr on stability of retained austenite in high carbon steel

Energy Technology Data Exchange (ETDEWEB)

Hossain, Rumana; Pahlevani, Farshid, E-mail: f.pahlevani@unsw.edu.au; Sahajwalla, Veena

2017-03-15

High carbon steels with dual phase structures of martensite and austenite have considerable potential for industrial application in high abrasion environments due to their hardness, strength and relatively low cost. To design cost effective high carbon steels with superior properties, it is crucial to identify the effect of Chromium (Cr) on the stability of retained austenite (RA) and to fully understand its effect on solid-state phase transition. This study addresses this important knowledge gap. Using standard compression tests on bulk material, quantitative X-ray diffraction analysis, nano-indentation on individual austenitic grains, transmission electron microscopy and electron backscatter diffraction–based orientation microscopy techniques, the authors investigated the effect of Cr on the microstructure, transformation behaviour and mechanical stability of retained austenite in high carbon steel, with varying Cr contents. The results revealed that increasing the Cr %, altered the morphology of the RA and increased its stability, consequently, increasing the critical pressure for martensitic transformation. This study has critically addressed the elastoplastic behaviour of retained austenite – and provides a deep understanding of the effect of small additions of Cr on the metastable austenite of high carbon steel from the macro- to nano-level. Consequently, it paves the way for new applications for high carbon low alloy steels. - Highlights: • Effect of small addition of Cr on metastable austenite of high carbon steel from the macro- to nano-level • A multi-scale study of elastoplastic behaviour of retained austenite in high carbon steel • The mechanical stability of retained austenite during plastic deformation increased with increasing Cr content • Effect of grain boundary misorientation angle on hardness of individual retained austenite grains in high carbon steel.

Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

Science.gov (United States)

Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

2015-07-01

The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

Passivation of Cu-Zn alloy on low carbon steel electrodeposited from a pyrophosphate medium

Science.gov (United States)

Yavuz, Abdulcabbar; Yakup Hacıibrahimoğlu, M.; Bedir, Metin

2018-01-01

The motivation of this study is to understand whether zinc-based alloy also has a passivation behaviour similar to zinc itself. Cu-Zn alloys were electrodeposited potentiostatically from a pyrophosphate medium on a carbon steel electrode and their corrosion behaviours were studied. Pt and carbon steel electrodes were used in order to examine the corrosion/passivation behaviour of bare Cu, bare Zn and Cu-Zn alloy coatings. The passivation behaviour of all brass-modified electrodes having Zn content between 10% and 100% was investigated. The growth potential affects the morphology and structure of crystals. The brass coatings are more porous than their pure components. The crystalline structure of Cu-Zn alloys can be obtained by changing the deposition potential. The zinc content in brass increases when the deposition voltage applied decreases. However, the growth potential and the ratio of zinc in brass do not affect the passivation behaviour of the resulting alloys. The coatings obtained by applying different growth potentials were immersed in tap water for 24 h to compare their corrosion behaviours with carbon steel having pitting formation.

Cubic martensite in high carbon steel

Science.gov (United States)

Chen, Yulin; Xiao, Wenlong; Jiao, Kun; Ping, Dehai; Xu, Huibin; Zhao, Xinqing; Wang, Yunzhi

2018-05-01

A distinguished structural characteristic of martensite in Fe-C steels is its tetragonality originating from carbon atoms occupying only one set of the three available octahedral interstitial sites in the body-centered-cubic (bcc) Fe lattice. Such a body-centered-tetragonal (bct) structure is believed to be thermodynamically stable because of elastic interactions between the interstitial carbon atoms. For such phase stability, however, there has been a lack of direct experimental evidence despite extensive studies of phase transformations in steels over one century. In this Rapid Communication, we report that the martensite formed in a high carbon Fe-8Ni-1.26C (wt%) steel at room temperature induced by applied stress/strain has actually a bcc rather than a bct crystal structure. This finding not only challenges the existing theories on the stability of bcc vs bct martensite in high carbon steels, but also provides insights into the mechanism for martensitic transformation in ferrous alloys.

An X-ray diffraction study of corrosion products from low carbon steel

International Nuclear Information System (INIS)

Morales, A. L.

2003-01-01

It was found in earlier work a decrease in the corrosion rate from low carbon steel when it was subjected to the action of a combined pollutant concentration (SO 4 ''2-=10''-4 M+Cl=1.5x 10''-3 M). It was also found that large magnetic content of the rust was related to higher corrosion rates. In the present study corrosion products are further analyzed by means of X-ray diffraction to account for composition changes during the corrosion process. it is found that lepidocrocite and goethite are the dominant components for the short-term corrosion in all batches considered while for log-term corrosion lepidocrite and goethite dominates if the corrosion rates is low and magnetite dominates if the corrosion rate is high. The mechanism for decreasing the corrosion rate is related to the inhibition of magnetite production at this particular concentration. (Author) 15 refs

Pathways to a low-carbon iron and steel industry in the medium-term : the case of Germany

NARCIS (Netherlands)

Arens, Marlene; Worrell, Ernst; Eichhammer, Wolfgang; Hasanbeigi, Ali; Zhang, Qi

2017-01-01

The iron and steel industry is a major industrial emitter of carbon dioxide globally and in Germany. If European and German climate targets were set as equal proportional reduction targets (referred to here as “flat” targets) among sectors, the German steel industry would have to reduce its carbon

Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

Science.gov (United States)

Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

2015-01-01

Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system. Copyright © 2014. Published by Elsevier B.V.

Effect of quenching techniques on the mechanical properties of low carbon structural steel

Directory of Open Access Journals (Sweden)

K. Miernik

2010-07-01

Full Text Available The paper presents the results of the impact of incomplete quenching technique on the mechanical properties of low carbon structural steel.Significant influence of the heating method to the α + γ field was observed on the strength and plasticity after hardening process. The best combination of mechanical properties was obtained for the 3th technique consisting of pre-heating the material to the austenite field, next cooling to the appropriate temperature in the α + γ and hardening from that dual phase region. The high level of toughness with relatively high strength were observed, compared to the properties obtained for the two other ways to quench annealing (incomplete hardening.

Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

Energy Technology Data Exchange (ETDEWEB)

Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica

2009-07-01

In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

Holographic interferometry as electrochemical emission spectroscopy of carbon steel in seawater with low concentration of RA-41 corrosion inhibitor

International Nuclear Information System (INIS)

Habib, K.; Al-Muhana, K.; Habib, A.

2009-01-01

In the present investigation, holographic interferometry was utilized for the first time to determine the rate change of the number of the fringe evolutions during the corrosion test of carbon steel in blank seawater and with seawater with different concentrations of a corrosion inhibitor. In other words, the anodic dissolution behaviors (corrosion) of the carbon steel were determined simultaneously by holographic interferometry, an electromagnetic method, and by the electrochemical impedance (EI) spectroscopy, an electronic method. So, the abrupt rate change of the number of the fringe evolutions during corrosion test (EI) spectroscopy, of the carbon steel is called electrochemical emission spectroscopy. The corrosion process of the steel samples was carried out in blank seawater and seawater with different concentrations, 5-20 ppm, of RA-41 corrosion inhibitor using the EI spectroscopy method, at room temperature. The electrochemical emission spectra of the carbon steel in different solutions represent a detailed picture of the rate change of the anodic dissolution of the steel throughout the corrosion processes. Furthermore, the optical interferometry data of the carbon steel were compared to the data, which were obtained from the EI spectroscopy. Consequently, holographic interferometric is found very useful for monitoring the anodic dissolution behaviors of metals, in which the number of the fringe evolutions of the steel samples can be determined in situ. (Author)

Proposal for the award of a contract for the supply of low-carbon steel sheets for LHC resistive dipole magnets

CERN Document Server

2001-01-01

This document concerns the award of a contract for the supply of 1 106 tonnes of low-carbon steel sheets for the MBW, MBXW and MCBW resistive dipole magnets for the LHC. Following a market survey (MS-2619/SL/LHC) carried out among 62 firms in sixteen Member States, a call for tenders (IT-2911/SL/LHC) was sent on 6 March 2001 to 11 firms in seven Member States. By the closing date, CERN had received one tender. The Finance Committee is invited to agree to the negotiation of a contract with the firm COCKERILL SAMBRE (BE), the only bidder, for the supply of 1 106 tonnes of low-carbon steel sheets for the MBW, MBXW and MCBW resistive dipole magnets for a total amount of 984 803 euros (1 511 328 Swiss francs), not subject to revision until 1 January 2003, with an option for the supply of up to 15% additional steel sheets, for a total amount of 147 720 euros (226 699 Swiss francs), not subject to revision until 1 January 2003, bringing the total amount to a maximum of 1 132 523 euros (1 738 027 Swiss francs), not s...

Influence of supersaturated carbon on the diffusion of Ni in ferrite determined by atom probe tomography

KAUST Repository

Kresse, T.; Li, Yujiao; Boll, Torben; Borchers, Christine; Choi, Pyuckpa; Al-Kassab, Talaat; Raabe, Dierk; Kirchheim, Reiner

2013-01-01

In patented and cold-drawn pearlitic steel wires dissociation of cementite occurs during mechanical deformation. In this study the influence of the carbon decomposition on the diffusion of nickel in ferrite is investigated by means of atom probe tomography. In the temperature range 423-523 K we observed a much smaller activation energy of Ni diffusion than for self-diffusion in body-centered cubic iron, indicating an increased vacancy density owing to enhanced formation of vacancy-carbon complexes. © 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Influence of supersaturated carbon on the diffusion of Ni in ferrite determined by atom probe tomography

KAUST Repository

Kresse, T.

2013-09-01

In patented and cold-drawn pearlitic steel wires dissociation of cementite occurs during mechanical deformation. In this study the influence of the carbon decomposition on the diffusion of nickel in ferrite is investigated by means of atom probe tomography. In the temperature range 423-523 K we observed a much smaller activation energy of Ni diffusion than for self-diffusion in body-centered cubic iron, indicating an increased vacancy density owing to enhanced formation of vacancy-carbon complexes. © 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Surface characteristic of chemically converted graphene coated low carbon steel by electro spray coating method for polymer electrolyte membrane fuel cell bipolar plate.

Science.gov (United States)

Kim, Jungsoo; Kim, Yang Do; Nam, Dae Geun

2013-05-01

Graphene was coated on low carbon steel (SS400) by electro spray coating method to improve its properties of corrosion resistance and contact resistance. Exfoliated graphite was made of the graphite by chemical treatment (Chemically Converted Graphene, CCG). CCG is distributed using dispersing agent, and low carbon steel was coated with diffuse graphene solution by electro spray coating method. The structure of the CCG was analyzed using XRD and the coating layer of surface was analyzed using SEM. Analysis showed that multi-layered graphite structure was destroyed and it was transformed in to fine layers graphene structure. And the result of SEM analysis on the surface and the cross section, graphene layer was uniformly formed with 3-5 microm thickness on the surface of substrate. Corrosion resistance test was applied in the corrosive solution which is similar to the polymer electrolyte membrane fuel cell (PEMFC) stack inside. And interfacial contact resistance (ICR) test was measured to simulate the internal operating conditions of PEMFC stack. As a result of measuring corrosion resistance and contact resistance, it could be confirmed that low carbon steel coated with CCG was revealed to be more effective in terms of its applicability as PEMFC bipolar plate.

Crystallographic features of lath martensite in low-carbon steel

International Nuclear Information System (INIS)

Kitahara, Hiromoto; Ueji, Rintaro; Tsuji, Nobuhiro; Minamino, Yoritoshi

2006-01-01

Electron backscattering diffraction with field-emission scanning electron microscopy was used to analyze crystallographically the lath martensite structure in a 0.20% carbon steel. The crystallographic features of the lath martensite structure, of the order of the prior austenite grain size or larger, were clarified. Although the orientations of the martensite crystals were scattered around the ideal variant orientations, the martensite in this steel maintained the Kurdjumov-Sachs (K-S) orientation relationship. The procedures of the crystallographic analysis of the martensite (ferrite) phase with the K-S orientation relationship were explained in detail. Variant analysis showed that all 24 possible variants did not necessarily appear within a single prior austenite grain and that all six variants did not necessarily appear within each packet. Specific combinations of two variants appeared within local regions (sub-blocks), indicating a strict rule for variant selection. Prior austenite grain boundaries and most of the packet boundaries were clearly recognized. However, it was difficult to determine the block boundaries within the sub-blocks

Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

Science.gov (United States)

Shen, Wenning; Feng, Lajun; Feng, Hui; Cao, Ying; Liu, Lei; Cao, Mo; Ge, Yanfeng

The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel.

The effects of bacteria on the corrosion behavior of carbon steel in compacted bentonite

International Nuclear Information System (INIS)

Nishimura, T.; Wada, R.; Nishimoto, H.; Fujiwara, K.; Taniguchi, N.; Honda, A.

1999-10-01

As a part of evaluation of corrosion life of carbon steel overpack, the experimental studies have been performed on the effects of bacteria on the corrosion behavior of carbon steel in compacted bentonite using iron bacteria (IB) as a representative oxidizing bacteria and sulphur reducing bacteria (SRB) as a representative reducing bacteria. The results of the experimental studies showed that; The activity of SRB was low in compacted bentonite in spite of applying suitable condition for the action of bacteria such as temperature and nutritious solution. Although the corrosion behavior of carbon steel was affected by the existence of bacteria in simple solution, the corrosion rates of carbon steel in compacted bentonite were several μ m/year -10 μ m/year irrespective of coexistence of bacteria and that the corrosion behavior was not affected by the existence of bacteria. According to these results, it was concluded that the bacteria would not affect the corrosion behavior of carbon steel overpack under repository condition. (author)

Corrosion of carbon steel in contact with bentonite

International Nuclear Information System (INIS)

Dobrev, D.; Vokal, A.; Bruha, P.

2010-01-01

Document available in extended abstract form only. Carbon steel canisters were chosen in a number of disposal concepts as reference material for disposal canisters. The corrosion rates of carbon steels in water solution both in aerobic and anaerobic conditions are well known, but only scarce data are available for corrosion behaviour of carbon steels in contact with bentonite. A special apparatus, which enables to measure corrosion rate of carbon steels under conditions simulating conditions in a repository, namely in contact with bentonite under high pressure and elevated temperatures was therefore prepared to study: - Corrosion rate of carbon steels in direct contact with bentonite in comparison with corrosion rate of carbon steels in synthetic bentonite pore water. - Influence of corrosion products on bentonite. The apparatus is composed of corrosion chamber containing a carbon steel disc in direct contact with compacted bentonite. Synthetic granitic water is above compacted bentonite under high pressure (50 - 100 bar) to simulate hydrostatic pressure in a repository. The experiments can be carried out under various temperatures. Bentonites used for experiments were Na-type of bentonite Volclay KWK 80 - 20 and Ca-Mg Czech bentonite from deposit Rokle. Before adding water into corrosion system the corrosion chamber was purged by nitrogen gas. The saturation of bentonite and corrosion rate were monitored by measuring consumption of water, pressure increase caused by swelling pressure of bentonite and by generation of hydrogen. Corrosion rate was also determined after corrosion experiments from weight loss of samples. The results of experiments show that the corrosion behaviour of carbon steels in contact with bentonite is very different from corrosion of carbon steels in water simulating bentonite pore water solution. The corrosion rates of carbon steel in contact with bentonite reached after 30 days of corrosion the values approaching 40 mm/yr contrary to values

Production of Low-Carbon Magnetic Steel for the LHC Superconducting Dipole and Quadrupole Magnets

CERN Document Server

Bertinelli, F; Harlet, P; Peiro, G; Russo, A; Taquet, A

2006-01-01

In 1996 CERN negotiated a contract with Cockerill Sambre – ARCELOR Group for the supply of 50 000 tonnes of low-carbon steel for the LHC main magnets: this was the first contract to be placed for the project, and one of the single largest. In 2005 – after nine years of work – the contract is being successfully completed. This paper describes the steel specifically developed, known as MAGNETIL™, its manufacturing and quality control process, organization of production, logistics and contract follow-up. Extensive statistics have been collected relating to physical, mechanical and technological parameters. Specific attention is dedicated to magnetic measurements (coercivity and permeability) performed at both room and cryogenic temperatures, the equipment used and statistical results. Reference is also made to the resulting precision of the fineblanked laminations used for the magnet yoke. The technology transfer from the particle accelerator domain to industry is ongoing, for example for ...

Study of the distribution of alloying elements between the phases of a heat treated steel

International Nuclear Information System (INIS)

Lambert, N.; Greday, T.

1977-01-01

The behavior of some low-alloy steels during industrial heat treatments is systematically studied. Firstly, the influence of the chemical analysis of the steel, the shape and size of carbides on the kinetics of the dissolution of these carbides at high temperature is pointed out in the case of steels with a relatively simple chemical analysis. Secondly, the effect of tempering treatments on the mechanical properties and characteristic parameters of the microstructure is studied in the case of three low-alloy steels. Bainitic microstructure appears to be the less disturbed one after a tempering treatment. Against, martensitic microstructures undergo an important softening and the mechanical properties of the pearlite lie as a very low level whatever their heat treatment. Peculiar conditions of tempering promotes a fine precipitation and its combined secondary hardening. These conditions are related to both chemical analysis and initial microstructure of the steel. Besides, some chemical identifications were performed in the scanning electron microscope on alloyed carbides precipitated in the steel during very long time tempering treatments

Corrosion Inhibition of Cold-rolled Low Carbon Steel with Pulse Fiber Laser Ablation in Water

Science.gov (United States)

Chan, Sze Ney; Wong, Wai Yin; Walvekar, Rashmi; Kadhum, Abdul Amir H.; Khalid, Mohammad; Lim, Kean Long

2018-04-01

This study aims at the use of a fiber laser for modifying the surface properties of cold-rolled low carbon steel via a pulse laser ablation technique in water. The effect on the corrosion behavior of the fiber laser-treated metal surface was investigated in NaCl and HCl environments. Electrochemical tests showed significant improvement in the corrosion resistance of the laser-treated sample in NaCl, with an increase in open-circuit potential (OCP) from - 0.65 to - 0.60 V and an inhibition efficiency of 89.22% as obtained from the impedance study. Such improvement was less significant in an acidic environment. Lower corrosion rates of 20.9 mpy and 5.819 × 103 mpy were obtained for the laser-treated samples in neutral and acidic electrolytes, respectively, than the corrosion rates obtained for the as-received samples (33.2 mpy and 11.98 × 103 mpy). Morphological analysis indicated a passive film built by spherical grains of regular size on the metal surface after laser treatment. The corrosion inhibition effects in NaCl were evident by the nonexistence of the common corrosion products of lepidocrocite and crystalline structures that were seen on as-received samples; only polyhedral crystals with micrograins grown on them were seen covering the laser-treated surface. Therefore, the laser treatment using a fiber laser source improved the corrosion resistance of cold-rolled low carbon steel.

Effect of residual stress and hardening on grain boundary sliding in welds of low-carbon stainless steels with surface machining

International Nuclear Information System (INIS)

Mori, Hiroaki; Mochizuki, Masahito; Nishimoto, Kazutoshi; Katsuyama, Jinya

2007-01-01

To clarify the effects of residual stress and hardening on intergranular stress corrosion cracking (IGSCC) behavior in welds of low-carbon austenitic stainless steels with surface machining, residual stress and hardness were evaluated by 3-dimentional thermo elastic-plastic analysis and grain boundary sliding behavior was examined using a constant strain rate tensile test. It was revealed that grain boundary sliding occurred in the material at 561K by the tensile test with the numerically simulated tensile residual stress due to welding and surface machining. In addition, it was clarified that the grain boundary energy is raised by the grain boundary sliding. On the basis of these results, it was concluded that the cause of IGSCC in the welds of low-carbon austenitic stainless steel with surface hardening is the increase in grain boundary energy due to grain boundary sliding accelerated by residual stress of multi pass welding and surface hardening. (author)

Effect of residual stress and hardening on grain boundary sliding in welds of low-carbon stainless steels with surface machining

International Nuclear Information System (INIS)

Mori, Hiroaki; Mochizuki, Masahito; Nishimoto, Kazutoshi; Katsuyama, Jinya

2008-01-01

To clarify the effects of residual stress and hardening on intergranular stress corrosion cracking (IGSCC) behavior in welds of low-carbon austenitic stainless steels with surface machining, residual stress and hardness were evaluated by 3-dimentional thermo elastic-plastic analysis and grain boundary sliding behavior was examined using a constant strain rate tensile test. It was revealed that grain boundary sliding occurred in the material at 561K by the tensile test with the numerically simulated tensile residual stress due to multi-pass welding and surface machining. In addition, it was clarified that the grain boundary energy is raised by the grain boundary sliding. On the basis of these results, it was concluded that the cause of IGSCC in the welds of low-carbon austenitic stainless steel with surface hardening is the increase in grain boundary energy due to grain boundary sliding induced by residual stress of multi pass welding and surface hardening. (author)

General and localized corrosion of carbon and low-alloy steels in oxygenated high-temperature water. Final report

International Nuclear Information System (INIS)

Macdonald, D.D.; Smialowska, S.; Pednekar, S.

1983-02-01

The susceptibilities to stress corrosion cracking (SCC) of two carbon steels, SA106-grB and SA333-gr6, which are used in seamless BWR piping, and a low-alloy pressure vessel steel, A508-C12, were studied in high purity water as a function of oxygen concentration (0.16 to 8 ppM) and temperature (50 to 288 0 C) . The susceptibility to SCC was measured using the slow strain rate technique. The fracture surfaces of the test specimens were also examined using SEM to determine the mode of failure. In water containing 1 and 8 ppM oxygen and at temperatures above 135 0 C, transgranular stress corrosion cracking (TGSCC) was observed to occur in A508-C12, SA333-gr6 and SA106grB steels at very high stresses. The susceptibility to SCC increased with temperature

Effect of Isothermal Bainitic Quenching on Rail Steel Impact Strength and Wear Resistance

Science.gov (United States)

Çakir, Fatih Hayati; Çelik, Osman Nuri

2017-09-01

The effect of heat treatment regimes on hardness, impact strength, and wear resistance of rail steel for high-speed tracks (rail quality category R350HT) is studied. Analysis of steel properties with a different structure is compared: pearlitic, and upper and lower bainite. It is shown that the steel with bainitic structure has the best impact strength, but wear resistance is better for steel with a lower bainite structure.

The use of morinda citrifolia as a green corrosion inhibitor for low carbon steel in 3.5% NaCl solution

Science.gov (United States)

Kusumastuti, Rahayu; Pramana, Rakhmad Indra; Soedarsono, Johny W.

2017-03-01

The effect and mechanism of green corrosion inhibitor of Morinda Citrifolia (Noni) toward low carbon steel material has been researched. The general background is to develop the cheap and eco-friendly corrosion inhibitor based on components taken from tropical plants that grow +in Indonesia. This research aims to determine the effectiveness of the use of the extracts of noni as green corrosion inhibitor of carbon steel material in aggressive environment. The medium applied for this experiment is 3.5% natrium chloride solution. The variation of the concentration and immersion time duration has been applied as the experimental parameters. All the work was done at room temperature. The corrosion rate was measured by electrochemical polarization method with CMS 600-Gamry instruments and weight loss. The adsorption of inhibitor into the metal surface, which induced bonding formation after immersion was observed by using FTIR method. Inhibition mechanism was observed by polarization curves and fitted by the Langmuir adsorption models. The experimental results show that the higher concentration of inhibitor increasing the inhibition effect. The optimum inhibition is obtained at 3 ppm noni fruit extract, after immersion for about 288 hours. The corrosion rates obtained was 1.385 mpy, with the inhibitor efficiency of 76.92%. The monolayer film is formed coating the surface material as a result of mixed type corrosion inhibitor behavior of Noni. It can be concluded that this green inhibitor is effective to be used for low carbon steel material.

Austenite reversion in low-carbon martensitic stainless steels – a CALPHAD-assisted review

DEFF Research Database (Denmark)

Niessen, Frank

2018-01-01

Low-carbon martensitic stainless steels with 11.5–16 wt-% Cr and martensite upon inter-critical annealing. The review treats...... the mechanisms governing the formation and stabilisation of reverted austenite and is assisted by the computation of phase equilibria. Literature data on Cr and Ni concentrations of the reverted austenite/martensite dual-phase microstructure are assessed with respect to predicted concentrations. Reasonable...... agreement was found for concentrations in martensite. Systematic excess of Cr in austenite of approx. 2 wt-% relative to calculations was suspected to originate from the growth of M23C6 with a coherent interface to austenite. Within large scatter, measured values of Ni in austenite were on average 2 wt...

Characteristics of martensite as a function of the M{sub s} temperature in low-carbon armour steel plates

Energy Technology Data Exchange (ETDEWEB)

Maweja, Kasonde, E-mail: mawejak@yahoo.fr [Council for Scientific and Industrial Research, CSIR, Materials Science and Manufacturing, PO Box 395, Pretoria 0001 (South Africa); Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria 0002 (South Africa); Stumpf, Waldo [Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria 0002 (South Africa); Berg, Nic van der [Department of Physics, University of Pretoria, Pretoria 0002 (South Africa)

2009-08-30

The microstructure, morphology, crystal structure and surface relief of martensite in a number of experimental armour steel plates with different M{sub s} temperatures were analysed. Atomic force microscopy, thin foil transmission electron microscopy and scanning electron microscopy allowed the identification of three groups of low-carbon martensitic armour steels. The investigation showed that the size of individual martensite products (plates or packets, laths or blocks) increases as the M{sub s} temperature increases. Comparison of ballistic performances suggests that the morphology (plate or lath) and size of the individual martensite products dictate the effective 'grain size' in resisting fracture or perforation due to ballistic impact.

Gaseous hydrogen embrittlement of an API X80 ferrito-pearlitic steel; Fragilisation par l'hydrogene gazeux d'un acier ferrito-perlitique de grade API X80

Energy Technology Data Exchange (ETDEWEB)

Moro, I.

2009-11-15

This work deals with hydrogen embrittlement, at ambient temperature and under a high pressure gaseous way, of an API X80 high elasticity limit steel used for pipelines construction, and with the understanding of the associated physical mechanisms of the embrittlement. At first has been described a bibliographic study of the adsorption, absorption, diffusion, transport and trapping of hydrogen in the steels. Then has been carried out an experimental and numerical study concerning the implantation in the finite element code CASTEM3M of a hydrogen diffusion model coupled to mechanical fields. The hydrogen influence on the mechanical characteristics of the X80 steel, of a ferrito-pearlitic microstructure has been studied with tensile tests under 300 bar of hydrogen and at ambient temperature. The sensitivity of the X80 steel to hydrogen embrittlement has been analyzed by tensile tests at different deformation velocities and under different hydrogen pressures on axisymmetrical notched test specimens. These studies show that the effect of the hydrogen embrittlement vary effectively with the experimental conditions. Moreover, correlated with the results of the tests simulations, it has been shown too that in these experimental conditions and for that steel, the hydrogen embrittlement is induced by three different hydrogen populations: the hydrogen trapped at the ferrite/perlite interfaces, the hydrogen adsorbed on surface and the reticular hydrogen trapped in the material volume. At last, the tensile and rupture tests of specimens, during which atmosphere changes have been carried out, have shown a strong reversibility of the hydrogen embrittlement, associated with its initiation as soon as hydrogen is introduced in the atmosphere. At last, three hydrogen mechanisms, depending of the different hydrogen populations are presented and discussed. (O.M.)

Effects of carbon content and chromium segregation on creep rupture properties of low carbon and medium nitrogen type 316 stainless steel

International Nuclear Information System (INIS)

Nakazawa, Takanori; Fujita, Nobuhiro; Kimura, Hidetaka; Komatsu, Hajime; Kotoh, Hiroyuki; Kaguchi, Hitoshi.

1997-01-01

The creep rupture properties of type 316 stainless steels containing 0.005-0.022%C and 0.07%N have been investigated at 550degC and 600degC from the aspect of the grain boundary carbide precipitation which was changed with carbon content and chromium segregation. A small amount of carbide precipitated on grain boundaries during creep, because the solubility limit of the carbide is less than 0.005%. The creep rupture ductility of this steel increased with the reduction of carbon content from 0.010% to 0.005% while it decreased with increasing carbon content from 0.010% to 0.020%. Since the amount of grain boundary carbide decreased with reducing carbon content, the increase in ductility was due to the suppression of grain boundary embrittlement caused by the carbide. The creep rupture ductility of this steel was also improved by reducing chromium segregation. This behavior was attributed to the change in carbide morphology from concentrated type to dispersed one, which reduced the grain boundary embrittlement. (author)

Investigation of the pitting corrosion of low carbon steel containers

International Nuclear Information System (INIS)

Mughabghab, S.F.; Sullivan, T.M.

1988-01-01

The present study was undertaken because the prediction of the degradation rate of low carbon steel contains over long time frames is one of the crucial elements in the development of a source term model for low-level shallow land burial. The principal data base considered is that of the NBS corrosion measurements of ferrous materials buried in the ground for periods of up to 18 years. In this investigation, the maximum penetration in mils, hm, due to pitting corrosion was found to conform closely to the relation h m = kt n where it is the exposure time of the sample in years, κ is the pitting parameter in mil/(years) n , and n > O is a parameter related to the aeration property of the soil. The central objective of the present investigation is the determination of the dependence of the pitting parameters κ and n on the soil properties. The result of a detailed linear correlation analysis of κ on one hand, the pH value and the resistivity of the soil on the other hand revealed that κ is principally influenced by the pH value of the soil. The resistivity of the soil is found to play a minor role

Microstructural investigations of 0.2% carbon content steel

Science.gov (United States)

Tollabimazraehno, Sajjad; Hingerl, Kurt

2011-10-01

The effect of thermal annealing to get different phases on low carbon steel was investigated. Steel sheets (0.2 wt. % C) of 900 μm thickness were heat treated to produce different structures. All the samples have the same starting point, transformation to coarse austenite at 900 degree Celsius. The nano indentation results revealed that samples have different hadness. By making conventional SEM micrographs, focus ion beam maps, and Electron backscatter diffraction (EBSD) the microstructural development and grain boundary variation of transformed phases martensite, biainte, tempered martensite and different combination of these phases were studied.

Determination of aluminium nitride or free nitrogen in low carbon steel

International Nuclear Information System (INIS)

Guetaz, V.; Soler, M.; Massardier, V.; Merlin, J.; Ravaine, D.

2001-01-01

As the aluminium nitrides play an important role in the manufacturing of steel sheets, a specific methodology was developed based on the thermoelectric power (TEP) technique, in order to determine the AIN nitrogen by an indirect method. The free nitrogen was determined and then the AIN nitrogen was calculated by the difference between the total nitrogen and the free nitrogen. Indeed, it is easier to determine the dissolved nitrogen, the content of which gradually decreases during the AIN precipitation, than the AIN nitrogen. A low carbon aluminium killed steel was employed with 580 ppm of aluminium and 50 ppm of nitrogen. A comparison of the results obtained by TEP with those obtained by other techniques (hot hydrogen extraction, electrochemical dissolution followed by a mineralization, electrochemical dissolution followed by a sodic decomposition and the Beeghly method) was conducted, in order to determine a reliable technique likely to quantify the amount of aluminium nitrides in aluminium killed steels. With these techniques, it is possible to determine either free nitrogen or precipitated nitrogen. From an experimental point of view, the precipitation kinetics of AIN was followed during an annealing performed at 973 K (700 C) by TEP and then different precipitation states of AIN were investigated to compare the different techniques: three annealing states (when no nitrogen, half the nitrogen and the total nitrogen has precipitated) and two soaking states (1403 and 1523 K). Thus, it was possible to compare states where the AIN precipitates are in various forms (different shapes, crystallographic structures, sizes, distributions in the matrix). This work showed that the quantification by TEP, hot hydrogen extraction and electrochemical dissolution followed by a mineralization seem reliable whereas the Beeghly method gives good results only for the precipitates formed at high temperatures. In contrast, the quantification by electrochemical dissolution followed by

Microstructural characterisation of friction stir welding joints of mild steel to Ni-based alloy 625

Energy Technology Data Exchange (ETDEWEB)

Rodriguez, J. [Brazilian Nanotechnology National Laboratory (LNNano), P.O. Box 6192, Campinas, SP (Brazil); University of Campinas (UNICAMP), Campinas, SP (Brazil); Ramirez, A.J., E-mail: ramirezlondono.1@osu.edu [Brazilian Nanotechnology National Laboratory (LNNano), P.O. Box 6192, Campinas, SP (Brazil); University of Campinas (UNICAMP), Campinas, SP (Brazil); Department of Materials Science and Engineering, The Ohio State University — OSU, Columbus, OH 43221 (United States)

2015-12-15

In this study, 6-mm-thick mild steel and Ni-based alloy 625 plates were friction stir welded using a tool rotational speed of 300 rpm and a travel speed of 100 mm·min{sup −1}. A microstructural characterisation of the dissimilar butt joint was performed using optical microscopy, scanning and transmission electron microscopy, and energy dispersive X-ray spectroscopy (XEDS). Six different weld zones were found. In the steel, the heat-affected zone (HAZ) was divided into three zones and was composed of ferrite, pearlite colonies with different morphologies, degenerated regions of pearlite and allotriomorphic and Widmanstätten ferrite. The stir zone (SZ) of the steel showed a coarse microstructure consisting of allotriomorphic and Widmanstätten ferrite, degenerate pearlite and MA constituents. In the Ni-based alloy 625, the thermo-mechanically affected zone (TMAZ) showed deformed grains and redistribution of precipitates. In the SZ, the high deformation and temperature produced a recrystallised microstructure, as well as fracture and redistribution of MC precipitates. The M{sub 23}C{sub 6} precipitates, present in the base material, were also redistributed in the stir zone of the Ni-based alloy. TMAZ in the steel and HAZ in the Ni-based alloy could not be identified. The main restorative mechanisms were discontinuous dynamic recrystallisation in the steel, and discontinuous and continuous dynamic recrystallisation in the Ni-based alloy. The interface region between the steel and the Ni-based alloy showed a fcc microstructure with NbC carbides and an average length of 2.0 μm. - Highlights: • Comprehensive microstructural characterisation of dissimilar joints of mild steel to Ni-based alloy • Friction stir welding of joints of mild steel to Ni-based alloy 625 produces sound welds. • The interface region showed deformed and recrystallised fcc grains with NbC carbides and a length of 2.0 μm.

Anti-carburizing Coating for Resin Sand Casting of Low Carbon Steel Based on Composite Silicate Powder Containing Zirconium

Directory of Open Access Journals (Sweden)

Zhan Chunyi

2018-01-01

Full Text Available This paper studied the structure and properties of anticarburizing coating based on composite silicate powder containing zirconium by X-ray diffraction analyzer, thermal expansion tester, digital microscope and other equipment. It is introduced that the application example of the coating in the resin-sand casting of ZG1Cr18Ni9Ti stainless steel impeller. The anti-carburizing effect of the coating on the surface layer of the cast is studied by using direct reading spectrometer and spectrum analyzer. The change of the micro-structure of the coating after casting and cooling is observed by scanning electron microscope. The analysis of anti-carburizing mechanism of the coating is presented. The results indicate that the coating possesses excellent suspension property, brush ability, permeability, levelling property and crackresistance. The coating exhibits high strength and low gas evolution. Most of the coating could be automatically stripped off flakily when the casting was shaken out. The casting possesses excellent surface finish and antimetal penetration effect. The carburizing layer thickness of the stainless steel impeller casting with respect to allowable upper limit of carbon content is about 1mm and maximum carburizing rate is 23.6%. The anticarburizing effect of casting surface is greatly improved than that of zircon powder coating whose maximum carburizing rate is 67.9% and the carburizing layer thickness with respect to allowable upper limit of carbon content is greater than 2mm. The composite silicate powder containing zirconium coating substantially reduces the zircon powder which is expensive and radioactive and mainly dependent on imports. The coating can be used instead of pure zircon powder coating to effectively prevent metal-penetration and carburizing of resin-sand-casting surface of low carbon steel, significantly improve the foundry production environment and reduce the production costs.

Effects of LWR coolant environments on fatigue design curves of carbon and low-alloy steels

International Nuclear Information System (INIS)

Chopra, O.K.; Shack, W.J.

1998-03-01

The ASME Boiler and Pressure Vessel Code provides rules for the construction of nuclear power plant components. Figures I-9.1 through I-9.6 of Appendix I to Section III of the code specify fatigue design curves for structural materials. While effects of reactor coolant environments are not explicitly addressed by the design curves, test data indicate that the Code fatigue curves may not always be adequate in coolant environments. This report summarizes work performed by Argonne National Laboratory on fatigue of carbon and low-alloy steels in light water reactor (LWR) environments. The existing fatigue S-N data have been evaluated to establish the effects of various material and loading variables such as steel type, dissolved oxygen level, strain range, strain rate, temperature, orientation, and sulfur content on the fatigue life of these steels. Statistical models have been developed for estimating the fatigue S-N curves as a function of material, loading, and environmental variables. The results have been used to estimate the probability of fatigue cracking of reactor components. The different methods for incorporating the effects of LWR coolant environments on the ASME Code fatigue design curves are presented

Chemical heat treatment of low alloyed maraging steels

Energy Technology Data Exchange (ETDEWEB)

Malinov, L S; Korotich, I K [Zhdanovskij Metallurgicheskij Inst. (Ukrainian SSR)

1979-09-01

The investigation concerned the nitriding, cementation, chromizing, borating of economically alloyed maraging grade 04Kh2N5MFYu steel. The investigated methods of chemothermal treatment were found to considerably increase the hardness of the surface layer of the maraging steel. The high tempering of the grade 04Kh2N5MFYu cemented and hardened steel was found to produce secondary hardening. On chromizing, the diffusion layer is an alloyed ferrite which strengthens because of the dispersion hardening on ageing. The formation of the plastic low-carbon martensite at relatively small cooling rates greatly decreases the tendency of the boride layer to cracking.

Can Thermally Sprayed Aluminum (TSA) Mitigate Corrosion of Carbon Steel in Carbon Capture and Storage (CCS) Environments?

Science.gov (United States)

Paul, S.; Syrek-Gerstenkorn, B.

2017-01-01

Transport of CO2 for carbon capture and storage (CCS) uses low-cost carbon steel pipelines owing to their negligible corrosion rates in dry CO2. However, in the presence of liquid water, CO2 forms corrosive carbonic acid. In order to mitigate wet CO2 corrosion, use of expensive corrosion-resistant alloys is recommended; however, the increased cost makes such selection economically unfeasible; hence, new corrosion mitigation methods are sought. One such method is the use of thermally sprayed aluminum (TSA), which has been used to mitigate corrosion of carbon steel in seawater, but there are concerns regarding its suitability in CO2-containing solutions. A 30-day test was carried out during which carbon steel specimens arc-sprayed with aluminum were immersed in deionized water at ambient temperature bubbled with 0.1 MPa CO2. The acidity (pH) and potential were continuously monitored, and the amount of dissolved Al3+ ions was measured after completion of the test. Some dissolution of TSA occurred in the test solution leading to nominal loss in coating thickness. Potential measurements revealed that polarity reversal occurs during the initial stages of exposure which could lead to preferential dissolution of carbon steel in the case of coating damage. Thus, one needs to be careful while using TSA in CCS environments.

Influence of alloying elements on the marine corrosion of low alloy steels

International Nuclear Information System (INIS)

Dajoux, E.; Malard, S.; Lefevre, Y.; Kervadec, D.; Gil, O.

2005-01-01

The study of steel marine corrosion leads to the survey of the parameters having an influence on this phenomenon. These parameters may be dependent on the seawater environment or on steel characteristics. Thus it appears that an experimental procedure could be set up in order to simulate immersion conditions in natural seawater. The system allows fifteen different steels with compositions ranging from carbon steels to stainless steels to be tested during some 14 months in natural seawater with or without microbiological activity. Electrochemical and gravimetric measurements are performed on immersed steel samples. Microbiological analyses are carried out either on the metallic surface and on the liquid medium. Possible influences of alloying elements and bacteria are studied. After a two-month immersion, first results show an influence of the chromium content on the steel corrosion resistance and on marine bacteria behaviour. They also reveal that the bio-film formed onto the carbon steel and low alloy steels surfaces tends to slow down the generalized corrosion or to increase localized corrosion depending on the steel alloying elements content. (authors)

Historical Review of the Correlation of Ballistic and Metallurgical Characteristics of Domestic Armor at Watertown Arsenal

Science.gov (United States)

1945-12-07

really under- stood. It was learned, then that pearlitic and bainitic microstructures imparted poor impact toughness to steels , pearlitic structures...having a more detrimental effect than bainitic structures, and that a steel could show little or no free ferrite and still pofssess poor shock resistance...arsenal for metallurgical study. The studies at the arsenal revealed that presence of bainitic structures in the core of low alloy NS type steels

Morphology, crystallography, and crack paths of tempered lath martensite in a medium-carbon low-alloy steel

International Nuclear Information System (INIS)

Wang, Chengduo; Qiu, Hai; Kimura, Yuuji; Inoue, Tadanobu

2016-01-01

The tempered lath martensite and its crack propagation have significant influence on the ductility and toughness of the warm tempformed medium-carbon steel. The martensitic microstructures of these medium-carbon steels are transformed from twinned austenite and the orientation relationship of lath martensite (α′) with prior austenite (γ) is distinctive. In the present paper we investigate the microstructure and fracture mode of a quenched and tempered 0.4%C-2%Si-1%Cr-1%Mo steel using electron backscatter diffraction technique. The results showed that the orientation relationship between γ and α′ is Greninger-Troiano (G-T) relationship. A single γ grain was divided into 4 packets and each packet was subdivided into 3 blocks. The misorientation angles between adjacent blocks were ~54.3° or ~60.0° in a packet. Most γ grains were twins sharing a {111} γ plane. There were 7 packets in a twinned γ grain and the twin boundaries were in a special packet. Besides the common packet, there were three packets in each twin. Being different from the cleavage fracture along the {001} planes in conventional martensitic steels, both cleavage and intergranular cracks were present in our medium-carbon steel. The former was in the larger blocks and it propagated along the {001}, {011}, and {112} planes. The latter propagated along the block, packet, or prior austenite boundaries. The intergranular cracks were generally in the fine block region. These results suggested that the block size is the key factor in controlling the brittle fracture mode of lath martensitic steel.

Super-Hydrophobic Green Corrosion Inhibitor On Carbon Steel

Science.gov (United States)

Hassan, H.; Ismail, A.; Ahmad, S.; Soon, C. F.

2017-06-01

There are many examples of organic coatings used for corrosion protection. In particular, hydrophobic and super-hydrophobic coatings are shown to give good protection because of their enhanced ability to slow down transport of water and ions through the coating. The purpose of this research is to develop water repellent coating to avoid direct contact between metal and environment corrosive and mitigate corrosion attack at pipeline system. This water repellent characteristic on super-hydrophobic coating was coated by electrodeposition method. Wettability of carbon steel with super-hydrophobic coating (cerium chloride and myristic acid) and oxidized surface was investigated through contact angle and inhibitor performance test. The inhibitor performance was studied in 25% tannin acid corrosion test at 30°C and 3.5% sodium chloride (NaCl). The water contact angle test was determined by placing a 4-μL water droplet of distilled water. It shows that the wettability of contact angle super-hydrophobic with an angle of 151.60° at zero minute can be classified as super-hydrophobic characteristic. By added tannin acid as inhibitor the corrosion protection on carbon steel becomes more consistent. This reveals that the ability of the coating to withstand with the corrosion attack in the seawater at different period of immersions. The results elucidate that the weight loss increased as the time of exposure increased. However, the corrosion rates for uncoated carbon steel is high compared to coated carbon steel. As a conclusion, from both samples it can be seen that the coated carbon steel has less corrosion rated compared to uncoated carbon steel and addition of inhibitor to the seawater provides more protection to resist corrosion attack on carbon steel.

Statistical analysis of fatigue strain-life data for carbon and low-alloy steels

International Nuclear Information System (INIS)

Keisler, J.; Chopra, O.K.

1995-03-01

The existing fatigue strain vs life (S-N) data, foreign and domestic, for carbon and low-alloy steels used in the construction of nuclear power plant components have been compiled and categorized according to material, loading, and environmental conditions. A statistical model has been developed for estimating the effects of the various test conditions on fatigue life. The results of a rigorous statistical analysis have been used to estimate the probability of initiating a fatigue crack. Data in the literature were reviewed to evaluate the effects of size, geometry, and surface finish of a component on its fatigue life. The fatigue S-N curves for components have been determined by applying design margins for size, geometry, and surface finish to crack initiation curves estimated from the model

Corrosion behavior of carbon steel in wet Na-bentonite medium

International Nuclear Information System (INIS)

Yeon, Jae-Won; Ha, Young-Kyoung; Choi, In-Kyu; Chun, Kwan-Sik

1996-01-01

Corrosion behaviors of carbon steel in wet Na-bentonite medium were studied. Corrosion rate of carbon steel in wet bentonite was measured to be 20 μm/yr at 25 deg C using the AC impedance technique. This value is agreed with that obtained by weight loss at 40 deg C for 1 year. The effect of bicarbonate ion on the corrosion of carbon steel in wet bentonite was also evaluated. The carbon steels in wet bentonite having 0.001, 0.01, and 0.1 M concentration of bicarbonate ion gave corrosion rates of 20, 8, and 0.2 μm/yr, respectively. Corrosion potentials of specimens were also measured and compared with the AC impedance results. Both results indicated that bicarbonate ion could effectively reduce the corrosion rate of carbon steels in bentonite due to the formation of protective layer on the carbon steel. (author)

Variations of microstructure and properties of 690 MPa grade low carbon bainitic steel after tempering

Energy Technology Data Exchange (ETDEWEB)

Feng, Rui [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan Shandong 250061 (China); School of Materials Science and Engineering, Shandong University, Jinan Shandong 250061 (China); Li, Shengli, E-mail: lishengli@sdu.edu.cn [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan Shandong 250061 (China); School of Materials Science and Engineering, Shandong University, Jinan Shandong 250061 (China); Li, Zhenshun; Tian, Lei [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Shandong University, Jinan Shandong 250061 (China); School of Materials Science and Engineering, Shandong University, Jinan Shandong 250061 (China)

2012-12-15

The variations of microstructure, mechanical properties and electrical resistivity of 690 MPa grade low carbon bainitic steel tempered at different temperatures were investigated with Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM) and double-arm Bridge. The results show that the appearance of granular bainite, decomposition of retained austenite, variations of dislocation density and solid solution of microalloying elements are the main reasons for variations of mechanical properties and electrical resistivity. Electrical resistivity reflects the solution content of microalloying elements and variations of dislocation density, which can be used as a fast and effective way to analyze the microstructure of materials.

Determination of low carbon content in uranium

International Nuclear Information System (INIS)

Champeix, L.; Chevilliard, H.; Ponty, J.

1960-01-01

The method of carbon determination previously used for low carbon steels has been applied to uranium. Carbon contents down to a few tens p.p.m. and probably to a few p.p.m., can be determined with satisfactory precision, sensibility and accuracy. Reprint of a paper published in 'Memoires Scientifiques Rev. Metallurg.', LVI, n. 7, 1959, p. 657-662 [fr

A case study of environmental assisted cracking in a low alloy steel under simulated environment of pressurized water reactor

International Nuclear Information System (INIS)

Shahzad, M.; Qureshi, A.H.; Waqas, H.; Hussain, N.

2011-01-01

Highlights: → We study environmental assisted cracking (EAC) in simulated PWR environment. → The corrosion rate in simulated coolant is low but increases with B conc. → A516 steel shows EAC in simulated coolant particularly at high oxygen levels. → Fracture occurs when the surface cracks join the subsurface cracks. → Corrosion of MnS inclusions and ferrite provide crack nucleation sites. -- Abstract: The electromechanical behavior of a pressure vessel grade steel A516 has been investigated using potentiodynamic polarization curves and slow strain rate test (SSRT) in simulated environment of pressurized water reactor. The anodic polarization behavior shows that the steel remains active in the solution till localized attack (pitting) starts. The cracks initiated at the surface propagate in a trans-granular mode. These cracks are initiated at the inclusion (MnS) sites and at the interfaces between local anode (ferrite) and local cathode (pearlite). It seems that the ultimate fracture occurs when the propagating surface cracks join the subsurface hydrogen induced cracks. The addition of oxygen in the testing chamber to supersaturation levels shifts the corrosion potential to anodic side and significantly lowers the strength and ductility. Compared to the room temperature properties, the UTS and tensile elongation in various simulated conditions are reduced by 10-25% and 25-75%, respectively.

Effect of B and B + Nb on the bainitic transformation in low carbon steels

Energy Technology Data Exchange (ETDEWEB)

Zhu Kangying, E-mail: kangying.zhu@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Oberbillig, Carla, E-mail: carla.oberbillig@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Musik, Celine, E-mail: celine.musik@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Loison, Didier, E-mail: didier.loison@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Iung, Thierry, E-mail: thierry.iung@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France)

2011-05-15

Research highlights: {yields} B retards slightly the bainite transformation kinetics. {yields} Combined addition of B + Nb delayed dramatically bainite transformation kinetics. {yields} B refines the microstructure and promotes lath morphology of bainite. {yields} Larger packets of laths and longer laths are observed in the B + Nb steel. {yields} More free boron/finer borocarbide precipitates on {gamma} grain boundaries in B + Nb steel. - Abstract: Development of new, advanced high and ultra-high strength bainitic steels requires the selection of the optimum balance of bainite promoting elements allowing the production of the desired bainitic microstructure over a wide range of cooling rates. The addition of boron or a combined addition of boron and niobium is well known to retard strongly the polygonal ferrite formation but very little knowledge has been acquired on the bainitic transformation. Therefore, the purpose of this study is to investigate the influence of boron and boron plus niobium on the bainite transformation kinetics, microstructural evolution and mechanical properties in a low carbon steel (Fe-0.05C-1.49Mn-0.30Si). Isothermal and continuous cooling transformation diagrams were determined and followed by a detailed quantitative characterisation of the bainite microstructure and morphology using complementary advanced metallographic techniques (FEG-SEM-EBSD, SIMS and TEM). The relationship between microstructure and hardness has been evaluated. Finally, results of SIMS and TEM analyses coupled with microstructural investigations enable to propose a mechanism to explain the effect of the synergy between boron and niobium on the bainitic transformation and the resultant microstructure.

Effect of B and B + Nb on the bainitic transformation in low carbon steels

International Nuclear Information System (INIS)

Zhu Kangying; Oberbillig, Carla; Musik, Celine; Loison, Didier; Iung, Thierry

2011-01-01

Research highlights: → B retards slightly the bainite transformation kinetics. → Combined addition of B + Nb delayed dramatically bainite transformation kinetics. → B refines the microstructure and promotes lath morphology of bainite. → Larger packets of laths and longer laths are observed in the B + Nb steel. → More free boron/finer borocarbide precipitates on γ grain boundaries in B + Nb steel. - Abstract: Development of new, advanced high and ultra-high strength bainitic steels requires the selection of the optimum balance of bainite promoting elements allowing the production of the desired bainitic microstructure over a wide range of cooling rates. The addition of boron or a combined addition of boron and niobium is well known to retard strongly the polygonal ferrite formation but very little knowledge has been acquired on the bainitic transformation. Therefore, the purpose of this study is to investigate the influence of boron and boron plus niobium on the bainite transformation kinetics, microstructural evolution and mechanical properties in a low carbon steel (Fe-0.05C-1.49Mn-0.30Si). Isothermal and continuous cooling transformation diagrams were determined and followed by a detailed quantitative characterisation of the bainite microstructure and morphology using complementary advanced metallographic techniques (FEG-SEM-EBSD, SIMS and TEM). The relationship between microstructure and hardness has been evaluated. Finally, results of SIMS and TEM analyses coupled with microstructural investigations enable to propose a mechanism to explain the effect of the synergy between boron and niobium on the bainitic transformation and the resultant microstructure.

Modeling of roughness effect on hydrogen permeation in a low carbon steel

Directory of Open Access Journals (Sweden)

Carreño, J. A.

2003-12-01

Full Text Available A model is presented to evaluate the effect of the roughness and the profile of concentration of hydrogen in a low carbon steel. The model takes advantage of the Fick's Second Law, to predict the transport of hydrogen in the steel. The problem is treated as a variational one and its space solution is made numerically by means of the Finite Elements Method, while the temporal equation is solved via the Finite Differences Method, in order to determine the concentration profiles of Hydrogen in the steel and to quantify the roughness effect. Simultaneously, bipotentiostatic hydrogen permeation test were performed to evaluate the coefficient of mass transfer.

El presente trabajo modela el efecto de la rugosidad y el perfil de concentración de hidrógeno en un acero, tomando como punto de partida la segunda ley de Fick para explicar el transporte de hidrógeno en el acero. El problema se trata como un problema variacional y su solución espacial se hace numéricamente por el Método de Elementos Finitos, mientras que la temporal por el Método de Diferencias Finitas, siendo estas las herramientas utilizadas para determinar los perfiles de concentración y cuantificar el efecto superficial presentado en este tipo de fenómeno. Además, a partir de la teoría se obtienen ecuaciones algebraicas que determinan el efecto que tiene la preparación superficial y el coeficiente de transferencia de masa con la permeación y concentración de hidrógeno en el acero.

INFLUENCE OF MICROSTRUCTURAL ANISOTROPY ON THE SPALLATION OF 1080 EUTECTOID STEEL

International Nuclear Information System (INIS)

GRAY, G.T.; LOPEZ, M.F.

2001-01-01

While the influence of crystallographic texture on elastic and plastic constitutive response has seen extensive investigation in recent years, the influence of texture on the dynamic fracture of engineering materials remains less extensively explored. In particular, the influence of anisotropy, both textural and morphological, on the spallation behavior of materials remains poorly quantified. In this study, the spallation response of 1080-steel has been studied as a function of microstructural morphological anisotropy. In this study the influence of elongated MnS stringers, resident within a crystallographically isotropic eutectoid steel, on the spallation response of 1080 steel was investigated. That of a fully-pearlitic 1080 steel loaded to 5 GPa was found to be dominated by the heterogeneous nucleation of damage normal and orthogonal to the MnS stringers. Delamination between the matrix pearlitic microstructure and the MnS stringers was seen to correlate to a significantly lower pull-back signal during transverse loading than to that parallel to the stringer axis. The ''pull-back'' signals and post-spallation metallographic observations are discussed with reference to the influence of microstructural anisotropy on void nucleation and growth

Reaustenitisation of steels with different initial microstructures

International Nuclear Information System (INIS)

Garcia-Caballero, F.; Capdevila, C.; San Martin, D.; Garcia-de Andre, C.

2004-01-01

During the last years, physical mathematical models concerning continuous cooling and isothermal phase transformations valid for a wide range of steel have been attained. However, the modelling of continuous heating transformations has not undergone the same development than in cooling. This investigation concerns with the study and Modelization of continuous heating phase transformations to study the process which is generally referred to as austenitisation of the steel. Therefore, our main aim is to describe those processes which control the non-isothermal formation of austenite in steel with initial microstructures of ferrite and/or pearlite. (Author) 10 refs

Effect of the dendritic morphology on hot tearing of carbon steels

International Nuclear Information System (INIS)

Ridolfi, M R

2016-01-01

Hot tears form during solidification in the brittle region of the dendritic front. Most hot tearing criteria are based on solid and fluid mechanics, being the phenomenon strictly depending on the solid resistance to applied strains and on the liquid capability of filling the void spaces. Modelling both mechanisms implies the precise description of the dendritic morphology. To this scope, the theory of coalescence of the dendritic arms at grain boundaries of Rappaz et al. has been applied, in this work, to the columnar growth of carbon steels by means of a simple mathematical model. Depending on the alloy composition, solid bridging starts at solid fractions down to about 0.8 and up to above 0.995 (very low carbon). The morphology of the brittle region changes drastically with increasing carbon and adding other solutes. In particular, ferritic dendrites, typical of low carbon steels, tend to offer short and wide interdendritic spaces to the surrounding liquid making possible their complete filling, and few solid bridges; peritectic steels show the rise of austenite growing and bridging rapidly in the interdendritic spaces, preventing void formation; austenitic dendrites form long and narrow interdendritic spaces difficult to reach for the liquid and with a lot of solid bridges. Sulphur addition mainly acts in delaying the coalescence end, more markedly in ferritic dendrites. (paper)

Design concept for maximized use of recycled scrap in the production of storage packages

International Nuclear Information System (INIS)

Bounin, D.; Kleinkroeger, W.; Schreiber, D.

2004-01-01

In the decommissioning of nuclear plants large quantities of radioactively contaminated waste metal have to be disposed of. An economic alternative to final storage is the recycling of the scrap metal in the production of transport and storage containers for low and medium active waste made of nodular graphite ductile cast iron. In the particular case of the CARLA plant operated by Siempelkamp, scrap metal with an activity of up to 200 Bq/g is accepted for processing. This covers the vast majority of the metals of a plant to be decommissioned. The composition of the waste metals varies greatly, depending on the different origins like structural or stainless steels After solidification of the high-carbon, high-silicon cast iron melt, the carbon has formed nodular graphite particles embedded in the metal matrix. Nodular cast iron has high strength and elongation. A further advantage of this material are its good radiation shielding properties. Fracture toughness is an important material property in the design of containers for final storage. In the particular case of containers that have to meet the specifications for final storage these must withstand accident loadings from a height of up 5 m at temperatures of -20 C without crack initiation. Containers for final storage do not have the benefit of impact limiters. The fracture toughness of cast iron depends primarily on the microstructure of the metal matrix. A ferritic microstructure has a higher fracture toughness than a pearlitic microstructure. Carbides in the matrix lead to further embrittlement. The metals to be recycled in the decommissioning of a nuclear installation have marked contents of elements like manganese (Mn) in structural steels, chromium (Cr), nickel (Ni) and molybdenum (Mo) in stainless steels and copper (Cu) in special steels. These elements lead to a pearlitic microstructure and to carbides, even at low contents in the melt. With a rising content of pearlite and carbides, the tensile and yield

Study on microstructure and mechanical characteristics of low-carbon steel and ferritic stainless steel joints

Energy Technology Data Exchange (ETDEWEB)

Sarkari Khorrami, Mahmoud; Mostafaei, Mohammad Ali; Pouraliakbar, Hesam, E-mail: hpouraliakbar@alum.sharif.edu; Kokabi, Amir Hossein

2014-07-01

In this work, examinations on the microstructure and mechanical properties of plain carbon steel and AISI 430 ferritic stainless steel dissimilar welds are carried out. Welding is conducted in both autogenous and using ER309L austenitic filler rod conditions through gas tungsten arc welding process. The results indicate that fully-ferritic and duplex ferritic–martensitic microstructures are formed for autogenous and filler-added welds, respectively. Carbide precipitation and formation of martensite at ferrite grain boundaries (intergranular martensite) as well as grain growth occur in the heat affected zone (HAZ) of AISI 430 steel. It is found that weld heat input can strongly affect grain growth phenomenon along with the amount and the composition of carbides and intergranular martensite. Acquired mechanical characteristics of weld in the case of using filler metal are significantly higher than those of autogenous one. Accordingly, ultimate tensile strength (UTS), hardness, and absorbed energy during tensile test of weld metal are increased from 662 MPa to 910 MPa, 140 Hv to 385 Hv, and 53.6 J m{sup −3} to 79 J m{sup −3}, respectively by filler metal addition. From fracture surfaces, predominantly ductile fracture is observed in the specimen welded with filler metal while mainly cleavage fracture occurs in the autogenous weld metal.

Surface Modification by Friction Stir Processing of Low-Carbon Steel: Microstructure Investigation and Wear Performance

Science.gov (United States)

Sattari, Behnoosh; Shamanian, Morteza; Salimijazi, Farshid; Salehi, Mehdi

2018-02-01

A low-carbon steel sheet with a thickness of 5 mm was subjected to friction stir processing (FSP) by one to four different passes. The microstructures of different regions were characterized using the optical microscopy and electron backscatter diffraction. The Vickers micro-harness was measured at the distance of 200 μm below the processed surfaces. The influence of pass numbers (PNs) on wear resistance was studied in terms of coefficients of friction (CoFs), weight losses and wear rates. SEM topographies of the worn surfaces were also studied to evaluate the wear mechanisms. Microstructure observations showed that Widmänstatten ferrite plates were formed in stir zones (SZs) and heat affected zones. As PN increased, these grains were widened due to the increment of the carbon diffusivity and lengthened because of the high heat input and microstructure anisotropy. Besides, increasing the PN causes increasing of the hardness and wear resistance, simultaneously. Specifically, the wear rate in the SZ was reduced from 2.8 × 10-2 mm3 m-1 in base metal to 0.3 × 10-2 mm3 m-1 in sample which was subjected to 4 FSP passes. However, variation in PN had no considerable effect on CoFs. Oxidative wear mechanism was observed on the worn surface of the steel and the FSPed samples while more debris was formed by increasing the PNs.

Further evaluation of creep-fatigue life prediction methods for low-carbon nitrogen-added 316 stainless steel

International Nuclear Information System (INIS)

Takahashi, Y.

1999-01-01

Low-carbon, medium-nitrogen 316 stainless steel is a principal candidate for a main structural material of a demonstration fast breeder reactor plant in Japan. A number of long-term creep tests and creep-fatigue tests have been conducted for four products of this steel. Two representative creep-fatigue life prediction methods, i.e., time fraction rule and ductility exhaustion method were applied. Total stress relaxation behavior was simulated well by an addition of a viscous strain term to the conventional (primary plus secondary) creep strain, but only the letter was assumed to contribute to creep damage in the ductility exhaustion method. The present ductility exhaustion approach was found to have very good accuracy in creep-fatigue life prediction for all materials tested, while the time fraction rule tended to overpredict failure life as large as a factor of 30. Discussion was made on the reason for this notable difference

Effect of carbon activity on the creep behaviour of 21/4Cr, 1Mo steel in sodium

International Nuclear Information System (INIS)

Cordwell, J.E.; Charnock, W.; Nicholson, R.D.

1979-02-01

The creep endurance and creep cracking behaviour of 2 1/4Cr, 1Mo steel in sodium at 475 0 C have been studied at three different sodium carbon activities. Creep endurance was found to increase with increasing carbon activity of the sodium. Tests carried out in high carbon activity sodium were discontinued before fracture. Creep crack initiation displacement at notches decreased with increasing carbon activity, presumably as a result of notch tip carburisation. The plastic zones at the tips of blunt notches in specimens exposed in high carbon activity sodium were preferentially carburised. These observations were similar to those made previously on 9Cr, 1Mo steel. One difference detected metallographically was that in a high carburising environment uniform carburisation was obtained in the 2 1/4Cr, 1Mo steel specimens whereas carburisation gradients were observed in the 9Cr, 1Mo steel. Creep crack propagation rates for given notch opening displacement rates in low and intermediate carbon activity sodium were indistinguishable. However, the strenthening that resulted from the mild carburisation of the specimen in the intermediate carbon activity sodium caused slower notch opening displacement rates and crack propagation rates than in the low carbon activity sodium, when the rates were compared at the same crack length. (author)

Electrochemical Corrosion Behavior of Carbon Steel and Hot Dip Galvanized Steel in Simulated Concrete Solution with Different pH Values

Directory of Open Access Journals (Sweden)

Wanchen XIE

2017-08-01

Full Text Available Hot dip galvanizing technology is now widely used as a method of protection for steel rebars. The corrosion behaviors of Q235 carbon steel and hot galvanized steel in a Ca(OH2 solution with a pH from 10 to 13 was investigated by electrode potential and polarization curves testing. The results indicated that carbon steel and hot galvanized steel were all passivated in a strong alkaline solution. The electrode potential of hot dip galvanized steel was lower than that of carbon steel; thus, hot dip galvanized steel can provide very good anodic protection for carbon steel. However, when the pH value reached 12.5, a polarity reversal occurred under the condition of a certain potential. Hot dip galvanized coating became a cathode, and the corrosion of carbon steel accelerated. The electrochemical behaviors and passivation abilities of hot dip galvanized steel and carbon steel were affected by pH. The higher the pH value was, the more easily they were passivated.DOI: http://dx.doi.org/10.5755/j01.ms.23.3.16675

Structural developments in un-stabilized ultra low carbon steel during warm deformation and annealing

Energy Technology Data Exchange (ETDEWEB)

Unnikrishnan, Rahul, E-mail: rahulunnikrishnannair@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Kumar, Amit, E-mail: chaudhary65amit@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Khatirkar, Rajesh K., E-mail: rajesh.khatirkar@gmail.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India); Shekhawat, Satish K., E-mail: satishshekhawat@gmail.com [Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay (IITB), Powai, Mumbai 400076, Maharashtra (India); Sapate, Sanjay G., E-mail: sgsapate@yahoo.com [Department of Metallurgical and Materials Engineering, Visvesvaraya National Institute of Technology (VNIT), South Ambazari Road, Nagpur 440010, Maharashtra (India)

2016-11-01

In the present investigation, ultra low carbon steel samples were deformed in plane strain compression mode in a deformation simulator. The deformation was carried out at four different temperatures in the warm rolling region (293, 473, 673 and 873 K) upto 70% strain at two different strain rates (0.1/s and 1/s). Subsequently, all the deformed samples were fully recrystallized at 1073 K. Afterwards, all the deformed and fully recrystallized samples were subjected to detailed microstructural characterization using optical microscope, scanning electron microscope and electron backscattered diffraction. Bulk texture was measured for all the samples by X-ray diffraction. In-grain misorientation developments (kernel average misorientations) were estimated for the deformed γ-fibre (ND//<111>) and α-fibre (RD//<110>). Deformed γ-fibre showed an increase in in-grain misorientation at intermediate deformation temperatures. This increase was explained by using the plastic instability criterion. After complete recrystallization, the γ-fibre strengthened for deformation at lower temperatures (293 K and 473 K), while Goss texture developed for samples deformed at higher temperatures (673 K and 873 K). - Highlights: • ULC steel samples were deformed in near plane strain condition. • Microstructural developments were characterized using EBSD. • Increase in in-grain misorientation at intermediate deformation temperatures. • γ-fibre strengthened for low temperature deformation. • Goss texture developed for high temperature deformation.

Direct gas-solid carbonation kinetics of steel slag and the contribution to in situ sequestration of flue gas CO(2) in steel-making plants.

Science.gov (United States)

Tian, Sicong; Jiang, Jianguo; Chen, Xuejing; Yan, Feng; Li, Kaimin

2013-12-01

Direct gas-solid carbonation of steel slag under various operational conditions was investigated to determine the sequestration of the flue gas CO2 . X-ray diffraction analysis of steel slag revealed the existence of portlandite, which provided a maximum theoretical CO2 sequestration potential of 159.4 kg CO 2 tslag (-1) as calculated by the reference intensity ratio method. The carbonation reaction occurred through a fast kinetically controlled stage with an activation energy of 21.29 kJ mol(-1) , followed by 10(3) orders of magnitude slower diffusion-controlled stage with an activation energy of 49.54 kJ mol(-1) , which could be represented by a first-order reaction kinetic equation and the Ginstling equation, respectively. Temperature, CO2 concentration, and the presence of SO2 impacted on the carbonation conversion of steel slag through their direct and definite influence on the rate constants. Temperature was the most important factor influencing the direct gas-solid carbonation of steel slag in terms of both the carbonation conversion and reaction rate. CO2 concentration had a definite influence on the carbonation rate during the kinetically controlled stage, and the presence of SO2 at typical flue gas concentrations enhanced the direct gas-solid carbonation of steel slag. Carbonation conversions between 49.5 % and 55.5 % were achieved in a typical flue gas at 600 °C, with the maximum CO2 sequestration amount generating 88.5 kg CO 2 tslag (-1) . Direct gas-solid carbonation of steel slag showed a rapid CO2 sequestration rate, high CO2 sequestration amounts, low raw-material costs, and a large potential for waste heat utilization, which is promising for in situ carbon capture and sequestration in the steel industry. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Production of metal fullerene surface layer from various media in the process of steel carbonization

Directory of Open Access Journals (Sweden)

KUZEEV Iskander Rustemovich

2018-04-01

Full Text Available Studies devoted to production of metal fullerene layer in steels when introducing carbon from organic and inorganic media were performed. Barium carbonate was used as an inorganic medium and petroleum pitch was used as an organic medium. In order to generate the required amount of fullerenes in the process of steel samples carbonization, optimal temperature mode was found. The higher temperature, absorption and cohesive effects become less important and polymeric carbon structures destruction processes become more important. On the bottom the temperature is limited by petroleum pitch softening temperature and its transition to low-viscous state in order to enhance molecular mobility and improve the possibility of their diffusion to metal surface. Identification of fullerenes in the surface modified layer was carried out following the methods of IR-Fourier spectrometry and high-performance liquid chromatography. It was found out that nanocarbon structures, formed during carbonization in barium carbonate and petroleum pitch mediums, possess different morphology. In the process of metal carbonization from carbonates medium, the main role in fullerenes synthesis is belonged to catalytic effect of surface with generation of endohedral derivatives in the surface layer; but in the process of carbonization from pitch medium fullerenes are formed during crystallization of the latter and crystallization centers are of fullerene type. Based on theoretical data and dataof spectral and chromatographic analysis, optimal conditions of metal fullerene layer formation in barium carbonate and petroleum pitch mediums were determined. Low cohesion of layer, modified in barium carbonate medium, with metal basis was discovered. That was caused by limited carbon diffusion in the volume of α-Fe. According to the detected mechanism of fullerenes formation on steel surface in gaseous medium, fullerenes are formed on catalytic centers – ferrum atoms, forming thin metal

Influence of shielding gas composition on weld profile in pulsed Nd:YAG laser welding of low carbon steel

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M Jokar

2014-12-01

Full Text Available Weld area and weld depth/width ratio can be considered to be of the most important geometrical factors in pulsed laser welding. The effects of carbon dioxide and oxygen additions to the argon shielding gas on the weld properties in pulsed laser welding of low carbon steel is investigated. Presence of carbon dioxide and oxygen up to 10 and 15 percent respectively decreases the weld geometrical factors. But, at higher levels of additions, the weld geometrical factors will increase. It is observed that the plasma plume temperature decreases from 6000K to 5500K with the addition of 15% carbon dioxide but increases to 7700K with 25% carbon dioxide addition. Increase in laser absorption coefficient, laser energy absorption, formation of oxide layer on the work-piece surface, exothermic reactions and their competitive effects can be considered as the competing phenomena involved in such a behavior in the weld profile

The effect of β-FeOOH on the corrosion behavior of low carbon steel exposed in tropic marine environment

International Nuclear Information System (INIS)

Ma Yuantai; Li Ying; Wang Fuhui

2008-01-01

The atmospheric corrosion performance of carbon steel exposed in Wanning area, which located in the south part of China with tropic marine environment characters, was studied at different exposure periods (up to 2 years). To investigate the effect of β-FeOOH on the corrosion behavior of carbon steel in high chloride ion environment, rust layer was analyzed by using infrared spectroscopy, scanning electron microscope, X-ray diffraction, and the rusted steel was measured by electrochemical impedance spectroscopy method. The weight loss test indicated that the corrosion rate of carbon steel sharply increased during 6 months' exposure and gradually reduced after longer exposure. The results of rust analysis revealed that the underlying corrosion performance of the carbon steel was dependent on the inherent properties of the rust layers formed under different conditions such as composition and structure. Among all the iron oxide, β-FeOOH exerted significant influence. The presence of a monolayer of the rust as well as β-FeOOH accelerated the corrosion process during the initial exposure stage. EIS data implied that β-FeOOH in the inner layer was gradually consumed and transformed to γ-Fe 2 O 3 in the wet-dry cycle, which was beneficial to protect the substrate and reduced the corrosion rate

Corrosion Performance of Carbon Steel in Simulated Pore Solution in the Presence of Micelles

NARCIS (Netherlands)

Hu, J.; Koleva, D.A.; De Wit, J.H.W.; Kolev, H.; Van Breugel, K.

2011-01-01

This study presents the results on the investigation of the corrosion behavior of carbon steel in model alkaline medium in the presence of very low concentration of polymeric nanoaggregates [0.0024 wt % polyethylene oxide (PEO)113-b-PS70 micelles]. The steel electrodes were investigated in chloride

Effect of Heat Input on Geometry of Austenitic Stainless Steel Weld Bead on Low Carbon Steel

Science.gov (United States)

Saha, Manas Kumar; Hazra, Ritesh; Mondal, Ajit; Das, Santanu

2018-05-01

Among different weld cladding processes, gas metal arc welding (GMAW) cladding becomes a cost effective, user friendly, versatile method for protecting the surface of relatively lower grade structural steels from corrosion and/or erosion wear by depositing high grade stainless steels onto them. The quality of cladding largely depends upon the bead geometry of the weldment deposited. Weld bead geometry parameters, like bead width, reinforcement height, depth of penetration, and ratios like reinforcement form factor (RFF) and penetration shape factor (PSF) determine the quality of the weld bead geometry. Various process parameters of gas metal arc welding like heat input, current, voltage, arc travel speed, mode of metal transfer, etc. influence formation of bead geometry. In the current experimental investigation, austenite stainless steel (316) weld beads are formed on low alloy structural steel (E350) by GMAW using 100% CO2 as the shielding gas. Different combinations of current, voltage and arc travel speed are chosen so that heat input increases from 0.35 to 0.75 kJ/mm. Nine number of weld beads are deposited and replicated twice. The observations show that weld bead width increases linearly with increase in heat input, whereas reinforcement height and depth of penetration do not increase with increase in heat input. Regression analysis is done to establish the relationship between heat input and different geometrical parameters of weld bead. The regression models developed agrees well with the experimental data. Within the domain of the present experiment, it is observed that at higher heat input, the weld bead gets wider having little change in penetration and reinforcement; therefore, higher heat input may be recommended for austenitic stainless steel cladding on low alloy steel.

Specification for carbon and low alloy steel containment structures for stationary nuclear power reactors. [Now obsolescent (by Amendment No. 1)

Energy Technology Data Exchange (ETDEWEB)

1967-01-01

This British Standard covers the design, construction, inspection and testing of steel reactor containment structures made of carbon and low alloy steel for temperatures not exceeding 300 deg C. Such structures are not in contact with the reactor coolant during normal operation. Pressure-relieved structures are not excluded, provided they are of a form that contains the fission products or ensures their safe disposal. Attachments such as air-locks or piping that is or may become directly connected between the interior of the containment structure and a closure, and may therefore contain radioactive material released during accidents, is considered part of the containment structure.

Rust Layer Formed on Low Carbon Weathering Steels with Different Mn, Ni Contents in Environment Containing Chloride Ions

Directory of Open Access Journals (Sweden)

Gui-qin FU

2016-11-01

Full Text Available The rusting evolution of low carbon weathering steels with different Mn, Ni contents under a simulated environment containing chloride ions has been investigated to clarify the correlation between Mn, Ni and the rust formed on steels. The results show that Mn contents have little impact on corrosion kinetics of experimental steels. Content increase of Ni both enhances the anti-corrosion performance of steel substrate and the rust. Increasing Ni content is beneficial to forming compact rust. Semi-quantitative XRD phase analysis shows that the quantity ratio of α/γ*（α-FeOOH/(γ-FeOOH+Fe3O4 decreases as Mn content increases but it increases as Ni content increases. Ni enhances rust layer stability but Mn content exceeding 1.06 wt.% is disadvantageous for rust layer stability. The content increase of Mn does not significantly alter the parameters of the polarization curve. However, as Ni contents increases, Ecorr has shifted to the positive along with decreased icorr values indicating smaller corrosion rate especially as Ni content increases from 0.42 wt.% to 1.50 wt.%.DOI: http://dx.doi.org/10.5755/j01.ms.22.4.12844

Strength of low-carbon rotor steel

International Nuclear Information System (INIS)

Voropaev, V.I.; Filimonov, O.V.; Borisov, I.A.

1988-01-01

The results of studying the effect of chemical composition and thermal treatment regimes on the structural strength of steels of the 25KhN3MFA type are presented. It is shown that alloying with niobium from 0.01 to 0.08% steels with the increased nickel content (4.2-4.5%) contributes to the increase of structural strength and reduction of semibrittleness temperature. To obtain high values of strength and plastic properties cooling with the rate of 10 3 -10 5 K/hr is recommended

A quality approach to maintain the properties of S235 JR structural carbon steel in Lebanon

International Nuclear Information System (INIS)

Sidawi, J.A.; Al Khatib, H.

2004-01-01

Full text.S235JR carbon steel is one of the most popular steels used in Lebanon. It is imported by steel dealers and is widely used by all fabricators and manufacturers of steels for many structural purposes and applications. This kind of steel has good ductile properties as well as excellent weldability. It is still known by its previous designation St 37-2 or E 24-2. S235JR is produced in many shapes and thicknesses such as steel plates, sheets, angles and different other geometric shapes. Standard chemical and mechanical tests were conducted and reported on S235JR hot-rolled structural low-carbon mild steel specimens collected from Lebanese steel market. The main objective of this work is to assure the compliance of these properties with those set by the steel manufacturer. The above mentioned tests were performed at the laboratories of the Industrial Research Institute (IR) in Lebanon to assure the quality and credibility of the results. related European and American standards were presented as references and compared with the achieved results. Discussion was presented to show the similarities and differences between S235JR steel samples and standard requirements. Some of the reasons for such differences were discussed. Sufficient data was furnished through this work for the public and mainly for the Lebanese Standard Organization LIBNOR to easily adopt and implement the EN 10025:1993 European standard that can be applied in Lebanon concerning the most commonly used hot rolled low carbon structural steel. A follow up concerning adopting and implementing EN 10025:1993 will be briefed

Trial manufacturing of titanium-carbon steel composite overpack

International Nuclear Information System (INIS)

Honma, Nobuyuki; Chiba, Takahiko; Tanai, Kenji

1999-11-01

This paper reports the results of design analysis and trial manufacturing of full-scale titanium-carbon steel composite overpacks. The overpack is one of the key components of the engineered barrier system, hence, it is necessary to confirm the applicability of current technique in their manufacture. The required thickness was calculated according to mechanical resistance analysis, based on models used in current nuclear facilities. The Adequacy of the calculated dimensions was confirmed by finite-element methods. To investigate the necessity of a radiation shielding function of the overpack, the irradiation from vitrified waste has been calculated. As a result, it was shown that shielding on handling and transport equipment is a more reasonable and practical approach than to increase thickness of overpack to attain a self-shielding capability. After the above investigation, trial manufacturing of full-scale model of titanium-carbon steel composite overpack has been carried out. For corrosion-resistant material, ASTM Grade-2 titanium was selected. The titanium layer was bonded individually to a cylindrical shell and fiat cover plates (top and bottom) made of carbon steel. For the cylindrical shell portion, a cylindrically formed titanium layer was fitted to the inner carbon steel vessel by shrinkage. For the flat cover plates (top and bottom), titanium plate material was coated by explosive bonding. Electron beam welding and gas metal arc welding were combined to weld of the cover plates to the body. No significant failure was evident from inspections of the fabrication process, and the applicability of current technology for manufacturing titanium-carbon steel composite overpack was confirmed. Future research and development items regarding titanium-carbon steel composite overpacks are also discussed. (author)

Low cycle fatigue behavior in a medium-carbon carbide-free bainitic steel

Energy Technology Data Exchange (ETDEWEB)

Kang, J. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Zhang, F.C., E-mail: zfc@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Long, X.Y. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Lv, B. [College of Environmental and Chemical Engineering, Yanshan University, Qinhuangdao 066004 (China)

2016-06-01

In the paper, different morphologies of bainite were obtained through isothermal quenching at 320 °C and 395 °C in a medium-carbon carbide-free bainitic steel. The cyclic deformation mechanism was explored by using low cycle fatigue testing. The volume fraction of retained austenite was measured by X-ray diffraction and the space partitioning of the solute atoms was constructed by three-dimensional atom probe. Results showed that the fatigue life at 320 °C was always higher than that at 395 °C under low and high total strain amplitude. The cyclic softening at the early fatigue stage increased the plastic strain of the sample which was responsible for the reduction of the fatigue life at 395 °C. Strain-induced retained austenite to martensite contributed to initial cyclic hardening, but almost having no effect on the subsequent cyclic stable/softening behaviors. The finer bainitic ferrite sheaves obtained at 320 °C changed the small fatigue crack propagation direction and delayed the crack propagation rate, which was beneficial for the fatigue properties. In addition, the substitutional atoms did not redistribute between the retained austenite and bainitic ferrite before and after cyclic deformation.

Development of carbon steel with superior resistance to wall thinning and fracture for nuclear piping system

International Nuclear Information System (INIS)

Rhee, Chang Kyu; Lee, Min Ku; Park, Jin Ju

2010-07-01

Carbon steel is usually used for piping for secondary coolant system in nuclear power plant because of low cost and good machinability. However, it is generally reported that carbon steel was failed catastrophically because of its low resistance to wall thinning and fracture toughness. Especially, flow accelerated corrosion (FAC) is one of main problems of the wall thinning of piping in the nuclear power plant. Therefore, in this project, fabrication technology of new advanced carbon steel materials modified by dispersion of nano-carbide ceramics into the matrix is developed first in order to improve the resistance to wall thinning and fracture toughness drastically compared to the conventional one. In order to get highly wettable fine TiC ceramic particles into molten metal, the micro-sized TiC particles were first mechanically milled by Fe (MMed TiC/Fe) in a high energy ball mill machine in Ar gas atmosphere, and then mixed with surfactant metal elements (Sn, Cr, Ni) to obtain better wettability, as this lowered surface tension of the carbon steel melt. According to microscopic images revealed that an addition of MMed TiC/Fe-surfactant mixed powders favorably disperses the fine TiC particles in the carbon steel matrix. It was also found that the grain size refinement of the cast matrix is achieved remarkably when fine TiC particles were added due to the fact that they act as nucleation sites during the solidification process. As a results, a cast carbon steel dispersed with fine TiC particles shows improved mechanical properties such as hardness, tensile strength and cavitation resistance compared to that of without particles. However, the slight decrease of toughness was found

Properties of structural steels melted out of high-purity charge

International Nuclear Information System (INIS)

Marchenko, V.N.; Sergeeva, T.K.; Kondakova, N.K.; Morozov, V.P.; Madorskij, L.L.

1993-01-01

A comparative evaluation has been made of impurities, mechanical properties and hydrogen embirittlement parameters for steels type 40Kh and 40KhS produced by electrometallurgical method with the use of direct reduced charge (DR-steels) and melted in an open-hearth furnace. Investigation results have shown that 40Kh and 40KhS Dr-steels have more coarse austenitic grains and experience more complete transformation of martensite into ferritic-pearlitic mixture on tempering. Threshold stresses increase 2.5 times due to purity enhancement at the expense of application of direct reduced charge

Rolling contact fatigue of low hardness steel for slewing ring application

Science.gov (United States)

Knuth, Jason A.

This thesis discusses the rolling contact fatigue of steel utilized in anti-friction bearings, also referred to as slewing bearings. These slewing bearings are utilized in cranes, excavators, wind turbines and other similar applications. Five materials composed of two different material types were tested. The two material types were high carbon steel and medium carbon alloy steel. The test specimens were processed from forged rolled rings. Two machines were evaluated a ZF-RCF and 3-Ball test machine. The evaluation was to determine which machine can best simulate the application in which the slewing bearing is utilized. Initially, each specimen will be pretested to determine the appropriate testing direction from within the forged rolled rings. Pretesting is needed in order to establish consistent failure modes between samples. The primary goal of the test is to understand the life differences and failure modes between high carbon steel and medium carbon alloy steel. The high carbon steel ring was cut into two sections, one of which was stress relieved and the other was quenched and tempered. The medium carbon alloy steel was cut into three sections, all of which were quenched and tempered to different hardness levels. The test program was dynamically adjusted based upon the previous sample's life and load. An S-N curve was then established from the 5 materials tested at two target loads. The samples were run until the first sign of a crack was detected by an eddy current. At the completion of the rolling contact test, select sample's microstructure was evaluated for crack initiation location. The selected samples were divided into four groups which represent different maximum shear stress levels. These samples displayed indications of material deformation in which the high carbon steel experienced an increased amount of cold work when compared to medium carbon alloy steel. The life of the high carbon steel was nearly equivalent to the expected life of the medium

ICP-AES determination of trace elements in carbon steel

International Nuclear Information System (INIS)

Sengupta, Arijit; Rajeswari, B.; Kadam, R.M.; Babu, Y.; Godbole, S.V.

2010-01-01

Full text: Carbon steel, a combination of the elements iron and carbon, can be classified into four types as mild, medium, high and very high depending on the carbon content which varies from 0.05% to 2.1%. Carbon steel of different types finds application in medical devices, razor blades, cutlery and spring. In the nuclear industry, it is used in feeder pipes in the reactor. A strict quality control measure is required to monitor the trace elements, which have deleterious effects on the mechanical properties of the carbon steel. Thus, it becomes imperative to check the purity of carbon steel as a quality control measure before it is used in feeder pipes in the reactor. Several methods have been reported in literature for trace elemental determination in high purity iron. Some of these include neutron activation analysis, atomic absorption spectrometry and atomic emission spectrometry. Inductively coupled plasma atomic emission spectrometry (ICP-AES) is widely recognized as a sensitive technique for the determination of trace elements in various matrices, its major advantages being good accuracy and precision, high sensitivity, multi-element capability, large linear dynamic range and relative freedom from matrix effects. The present study mainly deals with the direct determination of trace elements in carbon steel using ICP-AES. An axially viewing ICP spectrometer having a polychromator with 35 fixed analytical channels and limited sequential facility to select any analytical line within 2.2 nm of a polychromator line was used in these studies. Iron, which forms one of the main constituents of carbon steel, has a multi electronic configuration with line rich emission spectrum and, therefore, tends to interfere in the determination of trace impurities in carbon steel matrix. Spectral interference in ICP-AES can be seriously detrimental to the accuracy and reliability of trace element determinations, particularly when they are performed in the presence of high

Lattice defect inheritance during γ-α-γ transformation in steel having no ''reverse'' (martensite) transition during austenization

International Nuclear Information System (INIS)

Bernshtejn, M.L.; Zajmovskij, V.A.; Kozlova, A.G.; Kolupaeva, T.L.

1979-01-01

An investigation was carried out, using an electron microscope technique, of the substructure of austenite in the 120Kh3G steel. It was shown that the austenite substructure, resulting from high-temperature mechanical working, is inherited on deep cooling by the low-temperature phase (martensite), and in subsequent heating is again inherited by austenite. If the disintegration of the hot-deformed austenite takes place in the pearlite phase, reheating gives rise to an austenite free from the substructure

Morphological and microstructural studies on aluminizing coating of carbon steel

Energy Technology Data Exchange (ETDEWEB)

Samsu, Zaifol; Othman, Norinsan Kamil; Daud, Abd Razak; Hussein, Hishammuddin [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 Bangi, Selangor (Malaysia)

2013-11-27

Hot dip aluminizing is one of the most effective methods of surface protection for steels and is gradually gaining popularity. The morphology and microstructure of an inter-metallic layer form on the surface of low carbon steel by hot dip aluminization treatment had been studied in detail. This effect has been investigated using optical and scanning electron microscopy, and X-ray diffraction. The result shows that the reaction between the steel and the molten aluminium leads to the formation of Fe–Al inter-metallic compounds on the steel surface. X-ray diffraction and electron microscopic studies showed that a two layer coating was formed consisting of an external Al layer and a (Fe{sub 2}Al{sub 5}) inter metallic on top of the substrate after hot dip aluminizing process. The inter-metallic layer is ‘thick’ and exhibits a finger-like growth into the steel. Microhardness testing shown that the intermetallic layer has high hardness followed by steel substrate and the lowest hardness was Al layer.

Phase Transformation Behavior of Medium Manganese Steels with 3 Wt Pct Aluminum and 3 Wt Pct Silicon During Intercritical Annealing

Science.gov (United States)

Sun, Binhan; Fazeli, Fateh; Scott, Colin; Yue, Stephen

2016-10-01

Medium manganese steels alloyed with sufficient aluminum and silicon amounts contain high fractions of retained austenite adjustable to various transformation-induced plasticity/twinning-induced plasticity effects, in addition to a reduced density suitable for lightweight vehicle body-in-white assemblies. Two hot rolled medium manganese steels containing 3 wt pct aluminum and 3 wt pct silicon were subjected to different annealing treatments in the present study. The evolution of the microstructure in terms of austenite transformation upon reheating and the subsequent austenite decomposition during quenching was investigated. Manganese content of the steels prevailed the microstructural response. The microstructure of the leaner alloy with 7 wt pct Mn (7Mn) was substantially influenced by the annealing temperature, including the variation of phase constituents, the morphology and composition of intercritical austenite, the Ms temperature and the retained austenite fraction. In contrast, the richer variant 10 wt pct Mn steel (10Mn) exhibited a substantially stable ferrite-austenite duplex phase microstructure containing a fixed amount of retained austenite which was found to be independent of the variations of intercritical annealing temperature. Austenite formation from hot band ferrite-pearlite/bainite mixtures was very rapid during annealing at 1273 K (1000 °C), regardless of Mn contents. Austenite growth was believed to be controlled at early stages by carbon diffusion following pearlite/bainite dissolution. The redistribution of Mn in ferrite and particularly in austenite at later stages was too subtle to result in a measureable change in austenite fraction. Further, the hot band microstructure of both steels contained a large fraction of coarse-grained δ-ferrite, which remained almost unchanged during intercritical annealing. A recently developed thermodynamic database was evaluated using the experimental data. The new database achieved a better agreement

INFLUENCE RESEARCH OF COLD PLASTIC DEFORMATION ON DIFFUSION SATURATION PROCESS BY CARBON AND BORON OF THE LOW-CARBON AND BORON-CONTAINING ALLOYS

Directory of Open Access Journals (Sweden)

N. Yu. Filonenko

2010-06-01

Full Text Available This work is devoted to the study of influence of cold prestrain with degree of deformation within the range 0…40 % on diffusion saturation with boron and carbon for low-carbon and boron steels. It is determined that the plastic prestrain with degree of deformation 20 % at temperature 750 °С for the low-carbon steel promote increasing of boron-cementation layer thickness by 25 % and microhardness of perlite layer by 20 %.

High toughness in the intercritically reheated coarse-grained (ICRCG) heat-affected zone (HAZ) of low carbon microalloyed steel

Energy Technology Data Exchange (ETDEWEB)

Hu, Jun, E-mail: hujunral@163.com [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Du, Lin-Xiu [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Wang, Jian-Jun [Institute of Materials Research, School of Material and Metallurgy, Northeastern University, Shenyang 110819 (China); Xie, Hui; Gao, Cai-Ru [The State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819 (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States)

2014-01-10

Motivated by the small lattice mismatch between ferrite and vanadium nitride (VN), we describe here the welding thermal cycle simulation that provides high toughness in the ICRCG HAZ of low carbon V–N steel. This unique behavior is attributed to the formation of ultra-fine grained ferrite along prior austenite grain boundaries generated by the first pass welding thermal cycle with high misorientation boundaries, where V(C, N) precipitates provide potential nucleation sites for ferrite, leading to extraordinary refinement of martensite/austenite (M/A) constituent. Nitrogen stimulates the precipitation behavior of V(C, N). The nucleation of high density of V(C, N) precipitates consumes carbon-content in the austenite, leading to decrease in the carbon-content in the M/A constituent, with consequent decrease in hardness. The increase in toughness is explained in terms of Griffith's crack propagation theory.

High toughness in the intercritically reheated coarse-grained (ICRCG) heat-affected zone (HAZ) of low carbon microalloyed steel

International Nuclear Information System (INIS)

Hu, Jun; Du, Lin-Xiu; Wang, Jian-Jun; Xie, Hui; Gao, Cai-Ru; Misra, R.D.K.

2014-01-01

Motivated by the small lattice mismatch between ferrite and vanadium nitride (VN), we describe here the welding thermal cycle simulation that provides high toughness in the ICRCG HAZ of low carbon V–N steel. This unique behavior is attributed to the formation of ultra-fine grained ferrite along prior austenite grain boundaries generated by the first pass welding thermal cycle with high misorientation boundaries, where V(C, N) precipitates provide potential nucleation sites for ferrite, leading to extraordinary refinement of martensite/austenite (M/A) constituent. Nitrogen stimulates the precipitation behavior of V(C, N). The nucleation of high density of V(C, N) precipitates consumes carbon-content in the austenite, leading to decrease in the carbon-content in the M/A constituent, with consequent decrease in hardness. The increase in toughness is explained in terms of Griffith's crack propagation theory

Molecular carbon nitride ion beams for enhanced corrosion resistance of stainless steel

Science.gov (United States)

Markwitz, A.; Kennedy, J.

2017-10-01

A novel approach is presented for molecular carbon nitride beams to coat stainless surfaces steel using conventional safe feeder gases and electrically conductive sputter targets for surface engineering with ion implantation technology. GNS Science's Penning type ion sources take advantage of the breaking up of ion species in the plasma to assemble novel combinations of ion species. To test this phenomenon for carbon nitride, mixtures of gases and sputter targets were used to probe for CN+ ions for simultaneous implantation into stainless steel. Results from mass analysed ion beams show that CN+ and a variety of other ion species such as CNH+ can be produced successfully. Preliminary measurements show that the corrosion resistance of stainless steel surfaces increased sharply when implanting CN+ at 30 keV compared to reference samples, which is interesting from an application point of view in which improved corrosion resistance, surface engineering and short processing time of stainless steel is required. The results are also interesting for novel research in carbon-based mesoporous materials for energy storage applications and as electrode materials for electrochemical capacitors, because of their high surface area, electrical conductivity, chemical stability and low cost.

Nano-scaled iron-carbon precipitates in HSLC and HSLA steels

Institute of Scientific and Technical Information of China (English)

FU Jie; WU HuaJie; LIU YangChun; KANG YongLin

2007-01-01

This paper studies the composition, quantity and particle size distribution of nano-scaled precipitates with size less than 20 nm in high strength Iow carbon (HSLC) steel and their effects on mechanical properties of HSLC steel by means of mass balance calculation of nano-scaled precipitates measured by chemical phase analysis plus SAXS method, high-resolution TEM analysis and thermodynamics calculation, as well as temper rapid cooling treatment of ZJ330. It is found that there existed a large quantity of nano-scaled iron-carbon precipitates with size less than 18 nm in Iow carbon steel produced by CSP and they are mainly Fe-O-C and Fe-Ti-O-C precipitates formed below temperature A1. These precipitates have obvious precipitation strengthening effect on HSLC steel and this may be regarded as one of the main reasons why HSLC steel has higher strength. There also existed a lot of iron-carbon precipitates with size less than 36 nm in HSLA steels.

Modification of the Structure of Low-Carbon Pipe Steel by Helical Rolling, and the Increase in Its Strength and Cold Resistance

Science.gov (United States)

Derevyagina, L. S.; Gordienko, A. I.; Pochivalov, Yu. I.; Smirnova, A. S.

2018-01-01

The paper reports the investigation results on the microstructure and mechanical properties of low-carbon pipe steel after helical rolling. The processing of the steel leads to the refinement of ferritic grains from 12 (for the coarse-grained state) to 5 μm, to the strengthening of ferrite by carbide particles, a decrease in the total fraction of perlite grains, a more uniform alternation of ferrite and perlite, and the formation of regions with bainitic structure. The mechanical properties of the steel have been determined in the conditions of static and dynamic loading in the range of test temperatures from +20 to-70°C. As a result of processing, the ultimate tensile strength increases (from 650 to 770 MPa at a rolling temperature from 920°C) and the viscoplastic properties at negative temperatures are improved significantly. The ductile-brittle transition temperature of the rolled steel decreases from-32 to-55°C and the impact toughness at the test temperature-40°C increases eight times compared to the initial state of the steel.

The Effect of Low-Quantity Cr Addition on the Corrosion Behaviour of Dual-Phase High Carbon Steel

Directory of Open Access Journals (Sweden)

Wilson Handoko

2018-03-01

Full Text Available Industrial application of high carbon low alloy steel with the dual-phase structure of martensite and austenite has increased drastically in recent years. Due to its excellent compression strength and its high abrasion resistance, this grade of steel has used as a high performance cutting tool and in press machinery applications. By increasing the usage of more corrosive media in industrial practice and increasing the demand for reducing the production cost, it is crucial to understand the effect of the small addition of Cr on the corrosion behaviour of this grade of steel. In this study, this effect was investigated using Secondary Electron Microscopy (SEM and in-situ Atomic Force Microscopy (AFM in the sodium chloride solution. Also, the corrosion rate was measured using the Tafel polarisation curve. It has been found that the small addition of Cr increased the stability of retained austenite, thus improving its corrosion resistance and reducing its corrosion rate. This effect has been acquired through in-situ high resolution topography images in which the samples were submerged in a corrosive solution. It has been demonstrated that the corrosion rate was reduced when the stability of austenite enhanced.

Reinforcement steel corrosion in passive state and by carbonation: Consideration of galvanic currents and interface steel - concrete defaults

International Nuclear Information System (INIS)

Nasser, A.

2010-01-01

This thesis aims to study the durability of nuclear waste deep storage structures. The work carried out is essentially an experimental study, and focuses on the corrosion of steel in the passive state with aerated or non-aerated conditions on the one hand, and the corrosion of steel in carbonated concrete during the propagation phase on the other hand. Indeed, the pore solution of concrete in contact with the metal is alkaline (pH between 12 and 13). Under these conditions, steel reinforced concrete remains passive by forming a stable and protective oxide layer (corrosion of steel in the passive state). This passive layer limits the steel corrosion rate at very low values (negligible on a short life time) but not null. For the nuclear waste storage structures due to a very long life time (up to several hundred years), this low corrosion rate can become a risk. Therefore, it is necessary to study the evolution of the oxide layer growth over time. The objectives of the thesis are to study the influence of the steel-concrete interface quality on reinforcement corrosion in passive and active state, and the possible occurrence of galvanic corrosion currents between different reinforcement steel areas. (author)

In situ 3D monitoring of corrosion on carbon steel and ferritic stainless steel embedded in cement paste

International Nuclear Information System (INIS)

Itty, Pierre-Adrien; Serdar, Marijana; Meral, Cagla; Parkinson, Dula; MacDowell, Alastair A.; Bjegović, Dubravka; Monteiro, Paulo J.M.

2014-01-01

Highlights: • The morphology of the corrosion of steel in cement paste was studied in situ. • During galvanostatic corrosion, carbon steel reinforcement corroded homogeneously. • On ferritic stainless steel, deep corrosion pits formed and caused wider cracks. • The measured rate of steel loss correlated well with Faraday’s law of electrolysis. - Abstract: In a X-ray microcomputed tomography study, active corrosion was induced by galvanostatically corroding steel embedded in cement paste. The results give insight into corrosion product build up, crack formation, leaching of products into the cracks and voids, and differences in morphology of corrosion attack in the case of carbon steel or stainless steel reinforcement. Carbon steel was homogeneously etched away with a homogeneous layer of corrosion products forming at the steel/cement paste interface. For ferritic stainless steel, pits were forming, concentrating the corrosion products locally, which led to more extensive damage on the cement paste cover

Successive carbon- and boron saturation of KhVG steel in powder mixtures

Energy Technology Data Exchange (ETDEWEB)

Alimov, Yu A; Gordienko, S I

1975-01-01

Method of successive saturation of KhVG steel with carbon and boron in powder mixtures is described. After carbonization of steel in a charcoal carburator at 930 deg C during 3 hrs a domain of equiaxial large grains is formed there the latter representing carbides of Fe/sub 3/C and (Fe, M)/sub 3/C. The increase of duration of carbonization up to 5 hrs and above results in formation of a cement grid greatly impairing the mechanical properties of the metal. Carbonization is followed by borating in powdered technical boron carbide at 900 deg C for 4 hrs which ensures formation on the sample surface of a borated layer with depth up to 65 mkm covering the carbonized zone. As followed from metallographic and x-ray structural analysis, the borated layer consists of boride needles with complex composition (Fe, Cr, Mn)B. Oil hardening of carbonized KhVG steel from 850 deg C and low-temperature tempering at 180 deg C for 1 hr results in formation in the main metal of martensite-carbide structure and, respectively, in the decrease of the microhardness gradient between the diffusion layers, as compared with borated KhVG steel. Operation tests of strengthened matrices of preforming machines under the conditions of application of dynamic pressing forces up to 1500 kg Fce/cm/sup 2/ demonstrated that the cyclical strength of carboborated coverings is 2.0-3.0 times higher than that of borated ones. The method of carboborating is recommended for strengthening the details of stamp and press tools.

Medium carbon vanadium micro alloyed steels for drop forging

International Nuclear Information System (INIS)

Jeszensky, Gabor; Plaut, Ronald Lesley

1992-01-01

Growing competitiveness of alternative manufacturing routes requires cost minimization in the production of drop forged components. The authors analyse the potential of medium carbon, vanadium microalloyed steels for drop forging. Laboratory and industrial experiments have been carried out emphasizing deformation and temperature cycles, strain rates and dwell times showing a typical processing path, associated mechanical properties and corresponding microstructures. The steels the required levels of mechanical properties on cooling after forging, eliminating subsequent heat treatment. The machinability of V-microalloyed steels is also improved when compared with plain medium carbon steels. (author)

Fracture Mechanisms in Steel Castings

Directory of Open Access Journals (Sweden)

Stradomski Z.

2013-09-01

Full Text Available The investigations were inspired with the problem of cracking of steel castings during the production process. A single mechanism of decohesion - the intergranular one - occurs in the case of hot cracking, while a variety of structural factors is decisive for hot cracking initiation, depending on chemical composition of the cast steel. The low-carbon and low-alloyed steel castings crack due to the presence of the type II sulphides, the cause of cracking of the high-carbon tool cast steels is the net of secondary cementite and/or ledeburite precipitated along the boundaries of solidified grains. Also the brittle phosphor and carbide eutectics precipitated in the final stage solidification are responsible for cracking of castings made of Hadfield steel. The examination of mechanical properties at 1050°C revealed low or very low strength of high-carbon cast steels.

Metal dusting of low alloy steels

Energy Technology Data Exchange (ETDEWEB)

Grabke, H.J. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany)); Bracho-Troconis, C.B. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany)); Mueller-Lorenz, E.M. (Max-Planck-Institut fuer Eisenforschung GmbH, Duesseldorf (Germany))

1994-04-01

The metal dusting of two low alloy steels was investigated at 475 C in flowing CO-H[sub 2]-H[sub 2]O mixtures at atmospheric pressure with a[sub C] > 1. The reaction sequence comprises: (1) oversaturation with C, formation of cementite and its decomposition to metal particles and carbon, and (2) additional carbon deposition on the metal particles from the atmosphere. The metal wastage rate r[sub 1] was determined by analysis of the corrosion product after exposures, this rate is constant with time and virtually independent of the environment. The carbon deposition from the atmosphere was determined by thermogravimetry, its rate r[sub 2] increases linearly with time, which can be explained by the catalytic action of the metal particles - periodic changes are superposed. The rate of carbon deposition r[sub 2] is proportional to the carbon activity in the atmosphere. The metal dusting could not be suppressed by increasing the oxygen activity or preoxidation, even if magnetite should be stable. Addition of H[sub 2]S, however, effectively suppresses the attack. (orig.)

Microstructure and susceptibility to HIBC of 10H2M steel exposed to service conditions of boilers in fossil power plants

International Nuclear Information System (INIS)

Lunarska, E.; Nikiforow, K.; Zielinski, W.; Kurzydlowski, K.J.

2004-01-01

Mechanical properties, microstructure and hydrogen permeation through 10H2M ferrite pearlite steel from boilers of power station being in-service for up to 100000 hours have been systematically analysed in order to correlate the change in susceptibility to HIBC with microstructure features. The change of the pearlite volume fraction, the carbide morphology and the ferrite dislocation structure as a function of in-service time has been evaluated by SEM and TEM analysis. Susceptibility to HIBC has been estimated in the especially elaborated electrochemical measurements of hydrogen permeation. The correlation has been found between the microstructure features and the hydrogen permeation parameters describing the susceptibility to hydrogen induced cracking of steel exploited in water-steam environment. (author)

Effect of microstructural variation on the Cu/CK45 carbon steel friction weld joint

Energy Technology Data Exchange (ETDEWEB)

Lee, W.B.; Jung, S.B. [Advanced Materials and Process Research Center for IT, Sungkyunkwan Univ., Gyounggi-do (Korea)

2003-12-01

The mechanical properties of friction-welded pure Cu/CK45 carbon steel joints have been studied. The joint strength increased with increasing upset pressure till it reached a critical value. However, the joint strength was fixed at a low strength with increasing friction time, compared to that of the Cu base metal. The hardness near the interface at the Cu side was softer than that of the base metal due to the dynamically recrystallized and annealed grain. The width of the softened region became wider with increasing friction time and decreasing upset pressure. But the hardness of the CK45 carbon steel side showed a slightly higher value than that of the base metal. This result was explained by the formation of martensite structure at the CK45 carbon steel side during the welding process. (orig.)

A Study of Submicron Grain Boundary Precipitates in Ultralow Carbon 316LN Steels

Science.gov (United States)

Downey, S.; Han, K.; Kalu, P. N.; Yang, K.; Du, Z. M.

2010-04-01

This article reports our efforts in characterization of an ultralow carbon 316LN-type stainless steel. The carbon content in the material is one-third that in a conventional 316LN, which further inhibits the formation of grain boundary carbides and therefore sensitizations. Our primary effort is focused on characterization of submicron size precipitates in the materials with the electron backscatter diffraction (EBSD) technique complemented by Auger electron spectroscopy (AES). Thermodynamic calculations suggested that several precipitates, such as M23C6, Chi, Sigma, and Cr2N, can form in a low carbon 316LN. In the steels heat treated at 973 K (700 °C) for 100 hours, a combination of EBSD and AES conclusively identified the grain boundary precipitates (≥100 nm) as Cr2N, which has a hexagonal closed-packed crystallographic structure. Increases of the nitrogen content promote formation of large size Cr2N precipitates. Therefore, prolonged heat treatment at relatively high temperatures of ultralow carbon 316LN steels may result in a sensitization.

Marine atmospheric corrosion of carbon steels

Energy Technology Data Exchange (ETDEWEB)

Morcillo, M.; Alcantara, J.; Diaz, I.; Chico, B.; Simancas, J.; Fuente, D. de la

2015-07-01

Basic research on marine atmospheric corrosion of carbon steels is a relatively young scientific field and there continue to be great gaps in this area of knowledge. The presence of akaganeite in the corrosion products that form on steel when it is exposed to marine atmospheres leads to a notable increase in the corrosion rate. This work addresses the following issues: (a) environmental conditions necessary for akaganeite formation; (b) characterisation of akaganeite in the corrosion products formed; (c) corrosion mechanisms of carbon steel in marine atmospheres; (d) exfoliation of rust layers formed in highly aggressive marine atmospheres; (e) long-term corrosion rate prediction; and (f) behaviour of weathering steels. Field research has been carried out at Cabo Vilano wind farm (Camarinas, Galicia) in a wide range of atmospheric salinities and laboratory work involving the use of conventional atmospheric corrosion techniques and near-surface and bulk sensitive analytical techniques: scanning electron microscopy (SEM)/energy dispersive spectrometry (EDS), X-ray diffraction (XRD), Mossbauer spectroscopy and SEM/μRaman spectroscopy. (Author)

Composition and B-H curve analysis of low carbon steel from Krakatau Steel company using VSM And EDX for magnet design of 13 MeV cyclotron

International Nuclear Information System (INIS)

Taufik; Emy Mulyani; Kusminarto; Slamet Santosa

2012-01-01

Cyclotron is one type of particle accelerator that accelerate particle in circular trajectory, in order to obtain high kinetic energy. One of the main components is the cyclotron magnet system that serves to form a cyclic particle trajectories and made of forged low carbon steel. In the magnet design, the selection of magnetic materials is very important in determining whether cyclotron magnet can operate properly or not and even can be optimal. That is why we need to test samples of magnetic materials from local production in this case two samples of material produced by PT Krakatau Steel (KS). Tests performed include testing of BH curve using VSM (Vibrating Sample Magnetometer) and material composition using EDX (Energy-dispersive X-ray spectroscopy). Obtained BH curve is used as material data in three-dimensional simulation using the Opera 3D with referee to magnetic model of Kirams 13. From this study it can be concluded that the position of the test object to the direction of the magnetic field induction gives different BH curve and the samples obtained from KS has a carbon content which is still high. The lower the carbon content in the iron will produce a better magnetic properties. Material samples analyzed will produce a field that is not optimal when it is used in a 13 MeV cyclotron magnet. (author)

Dresden 1 Radiation Level Reduction Program. Intergranular corrosion tests of sensitized Type-304 stainless steel in Dow NS-1, and stress corrosion cracking tests of Type-304 stainless steel and carbon and low alloy steels in Dow copper rinse solution

International Nuclear Information System (INIS)

Walker, W.L.

1978-09-01

Corrosion tests were performed to evaluate the extent of intergranular attack on sensitized Type-304 stainless steel by a proprietary Dow Chemical solvent, NS-1, which is to be used in the chemical cleaning of the Dresden 1 primary system. In addition, tests were performed to evaluate stress corrosion cracking of sensitized Type-304 stainless steel and post-weld heat-treated ASTM A336-F1, A302-B, and A106-B carbon and low alloy steels in a solution to be used to remove residual metallic copper from the Dresden 1 primary system surfaces following the chemical cleaning. No evidence of deleterious corrosion was observed in either set of tests

Plasticity induced by phase transformation in steel: experiment vs modeling

International Nuclear Information System (INIS)

Tahimi, Abdeladhim

2011-01-01

The objectives of this work are: (i) understand the mechanisms and phenomena involved in the plasticity of steels in the presence of a diffusive or martensitic phase transformation. (ii) develop tools for predicting TRIP, which are able to correctly reproduce the macroscopic deformation for cases of complex loading and could also provide information about local elasto-visco-plastic interactions between product and parent phases. To this purpose, new experimental tests are conducted on 35NCD16 steel for austenite to martensite transformation and on 100C6 steel for austenite to pearlite transformation. The elasto viscoplastic properties of austenite and pearlite of the 100C6 steel are characterized through tension compression and relaxation tests. The parameters of macro-homogeneous and crystal-based constitutive laws could then be identified such as to analyse different models with respect to the experimental TRIP: the analytical models of Leblond (1989) and Taleb and Sidoroff (2003) but also, above all, different numerical models which can be distinguished by the prevailing assumptions concerning the local kinetics and the constitutive laws. An extension of the single-grain model dedicated to martensitic transformations developed during the thesis of S. Meftah (2007) is proposed. It consists in introducing the polycrystalline character of the austenite through a process of homogenization based on a self-consistent scheme by calculating the properties of an Equivalent Homogeneous Medium environment (EHM). (author)

Fatigue behaviour of friction welded medium carbon steel and austenitic stainless steel dissimilar joints

International Nuclear Information System (INIS)

Paventhan, R.; Lakshminarayanan, P.R.; Balasubramanian, V.

2011-01-01

Research highlights: → Fusion welding of dissimilar metals is a problem due to difference in properties. → Solid state welding process such as friction welding is a solution for the above problem. → Fatigue life of friction welded carbon steel and stainless steel joints are evaluated. → Effect of notch on the fatigue life of friction welded dissimilar joints is reported. → Formation of intermetallic is responsible for reduction in fatigue life of dissimilar joints. -- Abstract: This paper reports the fatigue behaviour of friction welded medium carbon steel-austenitic stainless steel (MCS-ASS) dissimilar joints. Commercial grade medium carbon steel rods of 12 mm diameter and AISI 304 grade austenitic stainless steel rods of 12 mm diameter were used to fabricate the joints. A constant speed, continuous drive friction welding machine was used to fabricate the joints. Fatigue life of the joints was evaluated conducting the experiments using rotary bending fatigue testing machine (R = -1). Applied stress vs. number of cycles to failure (S-N) curve was plotted for unnotched and notched specimens. Basquin constants, fatigue strength, fatigue notch factor and notch sensitivity factor were evaluated for the dissimilar joints. Fatigue strength of the joints is correlated with microstructure, microhardness and tensile properties of the joints.

Fine structure characterization of martensite/austenite constituent in low-carbon low-alloy steel by transmission electron forward scatter diffraction.

Science.gov (United States)

Li, C W; Han, L Z; Luo, X M; Liu, Q D; Gu, J F

2016-11-01

Transmission electron forward scatter diffraction and other characterization techniques were used to investigate the fine structure and the variant relationship of the martensite/austenite (M/A) constituent of the granular bainite in low-carbon low-alloy steel. The results demonstrated that the M/A constituents were distributed in clusters throughout the bainitic ferrite. Lath martensite was the main component of the M/A constituent, where the relationship between the martensite variants was consistent with the Nishiyama-Wassermann orientation relationship and only three variants were found in the M/A constituent, suggesting that the variants had formed in the M/A constituent according to a specific mechanism. Furthermore, the Σ3 boundaries in the M/A constituent were much longer than their counterparts in the bainitic ferrite region. The results indicate that transmission electron forward scatter diffraction is an effective method of crystallographic analysis for nanolaths in M/A constituents. © 2016 The Authors Journal of Microscopy © 2016 Royal Microscopical Society.

A fracture mechanics approach for estimating fatigue crack initiation in carbon and low-alloy steels in LWR coolant environments

International Nuclear Information System (INIS)

Park, H. B.; Chopra, O. K.