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Sample records for limestone slag clay

  1. Development of engineered cementitious composites with limestone powder and blast furnace slag

    NARCIS (Netherlands)

    Zhou, J.; Qian, S.; Sierra Beltran, M.G.; Ye, G.; Van Breugel, K.; Li, V.C.

    2009-01-01

    Nowadays limestone powder and blast furnace slag (BFS) are widely used in concrete as blended materials in cement. The replacement of Portland cement by limestone powder and BFS can lower the cost and enhance the greenness of concrete, since the production of these two materials needs less energy

  2. Combination of Slag, Limestone and Sedimentary Apatite in Columns for Phosphorus Removal from Sludge Fish Farm Effluents

    Directory of Open Access Journals (Sweden)

    Florent Chazarenc

    2010-08-01

    Full Text Available Laboratory scale studies have repeatedly reported high P-retention in slag, a by-product of the steel manufacturing industry. Thus, it has emerged as a potential material to increase P-removal from constructed wetlands (CWs. However, several limitations were highlighted by field experiments, including the high pH of treated water and clogging. We hypothesized that the addition of sedimentary rocks to slag would preserve P-removal properties while reducing the pH of treated water. Four 2.5 L-columns were filled with 100% apatite (column A; a 50% weight each mixture of limestone with apatite (column B; 10% steel slag located at the inlet, plus 45% limestone mixed with 45% apatite (column C; and a mixture of steel slag (10%, limestone (45% apatite (45% (column D. A synthetic effluent (26 mg P/L and a reconstituted sludge fish farm effluent containing 97 mg/L total suspended solids (TSS, 220 mg/L chemical oxygen demand (COD and 23.5 mg P/L phosphorus (P were applied sequentially during 373 and 176 days, under saturated flow conditions and 12–24 hours hydraulic residence time (HRT, respectively. Treatment performance, P-removal, pH and calcium (Ca2+ were monitored. Results indicated that columns that contained 10% weight steel slag resulted in a higher P retention capacity than the columns without steel slag. The highest P removal was achieved in column C, containing a layer of slag in the inlet zone, 45% apatite and 45% limestone. Feeding the columns with a reconstituted fish farm effluent led to biofilm development, but this had little effect on the P-removal. A combination of slag and sedimentary rocks represents a promising filtration material that could be useful downstream of CWs to further increase P-removal.

  3. Evaluation of steel slag and crushed limestone mixtures as subbase material in flexible pavement

    Directory of Open Access Journals (Sweden)

    Ahmed Ebrahim Abu El-Maaty Behiry

    2013-03-01

    Full Text Available Steel slag is produced as a by-product during the oxidation of steel pellets in an electric arc furnace. This by-product that mainly consists of calcium carbonate is broken down to smaller sizes to be used as aggregates in pavement layers. They are particularly useful in areas where a good-quality aggregate is scarce. This research study was conducted to evaluate the effect of quantity of steel slag on the mechanical properties of blended mixes with crushed limestone aggregates, which used as subbase material in Egypt. Moreover, a theoretical analysis was employed to estimate the resistance for failure factors such as vertical deformations, vertical and radial stresses and vertical strains of subbase under overweight trucks loads. These loads cause severe deterioration to the pavement and thus reduce its life. The results indicated that the mechanical characteristics, and the resistance factors were improved by adding steel slag to the crushed limestone.

  4. Assessing the chemical involvement of limestone powder in sodium carbonate activated slag

    NARCIS (Netherlands)

    Yuan, B.; Yu, Q.; Brouwers, H.J.H.

    2017-01-01

    This study aims to investigate the effect of limestone powder (LP) on the reaction of sodium carbonate activated slag. The results show that the incorporated LP up to 30% improves the strength development, especially at advanced curing ages. A slightly accelerated reaction is observed for samples

  5. Effect of by-product steel slag on the engineering properties of clay soils

    Directory of Open Access Journals (Sweden)

    Faisal I. Shalabi

    2017-10-01

    Full Text Available Clay soils, mainly if they contain swelling minerals such as smectite or illite, may cause severe damage to structures, especially when these soils are subjected to wetting and drying conditions. High expansion and reduction in shear strength and foundation bearing capacity will take place due to the increase in water content of these soils. The engineering properties of these kinds of soils can be improved by using additives and chemical stabilizers. In this work, by-product steel slag was used to improve the engineering properties of clay soils. Lab and field experimental programs were developed to investigate the effect of adding different percentages of steel slag on plasticity, swelling, compressibility, shear strength, compaction, and California bearing ratio (CBR of the treated materials. The results of tests on the clay soil showed that as steel slag content increased, the soil dry density, plasticity, swelling potential, and cohesion intercept decreased and the angle of internal friction increased. For the CBR, the results of the tests showed an increase in the CBR value with the increase in slag content.

  6. Evaluation of kaolinite clays of Moa for the production of cement based clinker-calcined clay-limestone (LC3

    Directory of Open Access Journals (Sweden)

    Roger S. Almenares-Reyes

    2016-12-01

    Full Text Available Clay materials from two outcrops of the Moa region were analyzed to determine their potential use as supplementary cementitious material in the production of ternary cements based on limestone-calcined clay. The clays were characterized by atomic absorption spectroscopy (EAA, X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR and thermogravimetric analysis (ATG. These methods revealed high aluminum in clays, moderate kaolinite content, a disordered structure and the presence of impurities. The solubility of aluminum and silicon in alkali and the compressive strength of LC3 systems is proportional to their content in clay, being higher for the one with higher kaolinite content and greater structural disorder (outcrop D1, although the clay of both outcrops may constitute supplementary cementitious materials in the production of ternary cements based clinker-calcined clay-limestone. The suitable thermal activation range for both clays is between 650 ° C and 850 ° C.

  7. Autogenous and drying shrinkage of sodium carbonate activated slag altered by limestone powder incorporation

    NARCIS (Netherlands)

    Yuan, B.; Yu, Q.L.; Dainese, E.; Brouwers, H.J.H.

    2017-01-01

    This paper aims to study the shrinkage mechanism of sodium carbonate activated slag containing limestone powder (LP). The workability, pore structure, reaction kinetics and strength development were characterized. The results show that the autogenous shrinkage increases when the dosage of LP is low

  8. Fault architecture and growth in clay-limestone alternations: insights from field observations in the SE Basin, France

    International Nuclear Information System (INIS)

    Rocher, M.; Roche, V.; Homberg, C.

    2012-01-01

    Document available in extended abstract form only. The Callovo-Oxfordian (COX) clayey formation is currently studied by Andra in 'Meuse/Haute- Marne' (MHM), eastern Paris basin (France), for hosting a disposal of high level and intermediate, long-lived radioactive waste. As an independent organisation performing safety reviews for the Nuclear Safety Authority, IRSN conducts studies in support of the review of this disposal project. This nearly 130 m-thick clayey formation is surrounded by two 250 m-thick limestone formations. In such limestone/clay alternations, tectonic fracturing is often observed within limestones and propagates in some cases to clay layers. Such a propagation through the COX within or close to the disposal area could diminish its containment ability by creating preferential pathways of radioactive solute towards limestones. Nevertheless, minor to moderate fracturing is difficult to investigate in hectometre scale multilayer systems such as COX: seismic reflexion surveys only provide data on major faults, drilling data are too localised and clays have a 'bad-land' aspect at surface. The aim of this study is to provide a model of fracturing across clay-limestone alternations so as to strengthen the assessment of their possible development. We thus investigated fracturing within decametre-sized clay-limestone alternations, located in the South-Eastern Basin (France), to determine the evolution of fault architecture during its growth. After analysis of the possible scale effects using data from other analogous fields, an application to the COX in MHM is presented. We studied minor normal faults that reflect various stages of development, from simple fault planes restricted to limestones to complex fault zones propagated across several clay-limestone layers. The analysis of the fault characteristics, the construction of displacement profiles and the results obtained using numerical models enlighten fault growth processes, i.e. nucleation

  9. Drying shrinkage of mortars with limestone filler and blast-furnace slag

    Directory of Open Access Journals (Sweden)

    Carrasco, M. F.

    2003-12-01

    Full Text Available During the 1990's the use of cements made with port land clinker and two mineral admixtures, called ternary or blended cements, has grown considerably. Nowadays, cements containing several combinations of fly ash and silica fume, blast-furnace slag and silica fume or blast-furnace slag and limestone filler are commonly used. There are numerous works on the influence of blended cements on the fresh state and mechanical properties of mortar and concrete, but the their deformations due to drying shrinkage are not so well described. Analysis of drying shrinkage is relevant because this property influences the possibility of cracking occurrence and, hence, the deterioration of mechanical and durable properties of concrete structures. This paper evaluates the influence on the drying shrinkage of mortars of variable contents of limestone filler and/or blast-furnace slag in Portland cement. Additionally, flexion strength and non evaporable water content were evaluated. Test results show that the inclusion of these mineral admixtures, Joint or separately, increments drying shrinkage of mortars at early ages. Despite this fact, mortars made with limestone filler cement are less susceptible to cracking than mortars made with cements incorporating blast-furnace slag or both admixtures.

    Durante los años 90 el uso de cementos fabricados con clínker Portland y dos adiciones suplementarias (cementos ternarios o compuestos se ha incrementado en forma considerable. En la práctica, es cada vez más común el empleo de estos cementos conteniendo combinaciones de ceniza volante y humo de sílice, escoria y humo de sílice o escoria y filler calcáreo. En la actualidad existen numerosos estudios sobre la influencia de los cementos compuestos en las características en estado fresco y las propiedades mecánicas de morteros y hormigones, pero las deformaciones que estos materiales sufren debido a la retracción por secado no son tan conocidas. El análisis de

  10. Towards Early Age Characterisation of Eco-Concrete Containing Blast-Furnace Slag and Limestone Filler

    OpenAIRE

    Carette, Jerome

    2015-01-01

    It is estimated that concrete represents 5% of the anthropogenic CO2 emissions, mainly originating from the production of cement, the most essential component of concrete. The recent awareness to the environmental challenges facing our civilization has led the cement industry to consider substituting cement by mineral additions, by-products of existing industries. In this work, a combination of limestone filler and blast furnace slag is used to design an “eco-concrete”, defined as a concrete ...

  11. Quantitative measurements of fly ash, slag, and cement in limestone-based blends by Fourier transform infrared-attenuated total reflectance method

    International Nuclear Information System (INIS)

    Rebagay, T.V.; Dodd, D.A.; Claghorn, R.D.; Voogd, J.A.

    1991-02-01

    The disposal of the low-level radioactive liquids involves mixing the liquid waste with pozzolanic blend to form grout. Since the long-term performance of the grout depends on the composition of the blend, a rapid and reliable quantitative method to monitor blend compositions is needed. Earlier studies by Westinghouse Hanford Company demonstrated the utility of a Fourier transform infrared-attenuated total reflectance method for the analysis of cement blends. A sequential spectral subtraction technique was used to analyze the blend; however, its reproducibility depends on the operator's skill to perform spectral subtractions. A partial-least-squares (PLS) algorithm has replaced spectral subtraction. The PLS method is a statistical quantitative method suitable for analysis of multicomponent systems. Calibration blends are prepared by mixing the blend components in various proportions following a carefully designed calibration model. For the model, limestone content ranges from 30-50 wt%; blast furnace slag from 18-38 wt%; fly ash from 18-38 wt%; and cement from 0-16 wt%. Use of the large concentration range will enhance the chance that the calibration will be useful when target concentration change. The ability of the PLS method to predict limestone, slag, fly ash, and cement values in test blends was assessed. The prediction step of the PLS algorithm required only a few seconds to analyze the test spectra. The best and worst results for each component of the blends calculated by this method are shown in tables. The standard error of prediction of the true value is <2 wt% for limestone, <4 wt% for both fly ash and blast furnace slag, and <10 wt% for cement. 2 refs., 8 figs., 7 tabs

  12. Faults architecture and growth in clay-limestone alternation. Examples in the S-E Basin alternations (France) and numerical modeling

    International Nuclear Information System (INIS)

    Roche, Vincent

    2011-01-01

    The following work has been carried out in the framework of the studies conducted by IRSN in support of its safety evaluation of the geological disposal programme of high and intermediate level, long-lived radioactive waste. Such a disposal is planned to be hosted by the Callovian-Oxfordian indurate clay formation between two limestone formations in eastern Paris basin, France. Hypothetical faults may cross-cut this layered section, decreasing the clay containment ability by creating preferential pathways for radioactive solute towards limestones. This study aims at characterising the fault architecture and the normal fault growth in clay/limestone layered sections. Structural analysis and displacement profiles have been carried out in normal faults crossing several decimetres to metre thick sedimentary alternations in the South-Eastern Basin (France) and petrophysical properties have been determined for each layer. The studied faults are simple fault planes or complex fault zones showing are significantly controlled by the layering. The analysis of the fault characteristics and the results obtained on numerical models enlighten several processes such as fault nucleation, fault restriction, and fault growth through layered section. Some studied faults nucleated in the limestone layers, without using pre-existing fractures such as joints, and according to our numerical analysis, a strong stiffness, a low strength contrast between the limestone and the clay layer, and/or s a greater thickness of the clay layer are conditions which favour nucleation of faults in limestone. The range of mechanical properties leading to the fault nucleation in one layer type or another was investigated using a 3D modelling approach. After its nucleation, the fault propagates within a homogeneous medium with a constant displacement gradient until its vertical propagation is stopped by a restrictor. The evidenced restrictors are limestone-clay interfaces or faults in clays, sub

  13. New aluminium-rich alkali slag matrix with clay minerals for immobilizing simulated radioactive Sr and Cs waste

    International Nuclear Information System (INIS)

    Qian Guangren; Sun, Darren Delai; Tay, Joo Hwa

    2001-01-01

    A new aluminium-rich alkali-activated slag matrix (M-AAS) with clay absorbents has been developed for immobilization of simulated radioactive Sr or Cs waste by introducing metakaolin, natural zeolite and NaOH-treated attapulgite clay minerals into alkali-activated slag matrix (AAS). The results revealed that the additions of metakaolin and clay absorbents into the cementitious matrixes would greatly enhance the distribution ratio, R d , of selective adsorption whether the matrix was OPC matrix or AAS matrix. The new immobilizing matrix M-AAS not only exhibited the strongest selective adsorption for both Sr and Cs ions, but also was characterized by lower porosity and small pore diameter so that it exhibited the lowest leaching rate. Hydration product analyses also demonstrated that (Na+Al)-substituted C-S-H(I) and self-generated zeolite were major hydration products in the M-AAS matrix, which provided this new immobilizing matrix with better selective adsorption on Sr and Cs and lower leaching rate

  14. The recovery of Zn and Pb and the manufacture of lightweight bricks from zinc smelting slag and clay.

    Science.gov (United States)

    Hu, Huiping; Deng, Qiufeng; Li, Chao; Xie, Yue; Dong, Zeqin; Zhang, Wei

    2014-04-30

    Novel lightweight bricks have been produced by sintering mixes of zinc smelting slag and clay. A two-stage sintered process has been proposed to recovery of Zn and Pb and reutilization of the zinc smelting slag. In the first stage of the process, called reduction and volatilization procedure, zinc and lead were reduced by the carbon contained in the zinc smelting slag and volatilized into the dust, and the dust can be used as a secondary zinc resource. In the second stage of the process, called oxidation sintering procedure, a lightweight brick was produced. Samples containing up to 60 wt.% zinc smelting slag and 40 wt.% kaolin clay were reduced at 1050°C for 6h, and then sintered at 1050°C for 4h. The recoveries of Zn and Pb from the brick are 94.5 ± 0.6% and 97.6 ± 0.2%, respectively. Low bulk density (1.42 g cm(-3)) and relatively high compressive strength (2 2MPa) sintered bricks were produced, and the leaching toxicity of the sintered bricks was below the regulatory thresholds of Chinese National Standards. Copyright © 2014 Elsevier B.V. All rights reserved.

  15. Influence of composition of the raw materials on phase formation in solid compounds based on slag and clay minerals

    International Nuclear Information System (INIS)

    Galkin, A.V.; Tolebaev, T.; Omarova, V.I.; Burkitbaev, M.; Blynskiy, A.P.; Bachilova, N.V.; Matsynina, V.I.

    2003-01-01

    Full text: Activation of solidification processes in a compound formed on the basis of slag and clay minerals using sodium hydroxide - the output product from processing the BN-350 sodium coolant it is expedient to form the final product with a phase composition representing (in terms of long term storage) hydro-alumino-silicates incorporating Na-22 and Cs-137 radionuclides, which isomorphly replace other atoms in the crystal lattice sites. Combination of mineral phases, such as alkaline and alkaline-earth hydro-alumino-silicates with zeolite-like structure, providing sorptive properties, and the tobermorite like low-base hydro silicates of calcium defining the physico-mechanical properties of compound is the necessary condition for the compound stability. Investigations of phase formation in the mixtures of Kazakhstan clay, slag materials and alkali have been conducted targeted to control the physico-chemical properties of solid compound. The mixtures of alkali, thermal power plant ashes and clays of various mineralogical genesis (kaolinite, bentonite, Ca-Na-smectite montmorillonite) have been studied. The ashes and phosphorous slag while interacting with alkali are determined to form the non-alkaline hydro-silicates of stavrolite and indianite (anortite) type with free alkali being found in an unbound state. Both alkaline and alkaline-alkaline-earth hydro-silicates of Na 2 Ca 2 Si 2 O 7 H 2 O type are only formed in a compounds containing metallurgical slag. Formation of alkaline hydro-alumino-silicates of NaAlSiO 4 H 2 0 type as well as tomsonite (Na 4 Ca 8 [Al 20S i 20 O 80 ] 24H 2 O) - the zeolite like mineral have been detected in a two-component alkali-clay mixtures. Besides the quantity of tomsonite was determined to be not only dependent on Al 2 O 3 content in clay component but is also defined by stoichiometric composition of the mixture, because zeolite synthesis takes place under conditions of gels co-deposition and high pH value. Maximum quantity of

  16. Study on rich alumina alkali-activated slag clay minerals cementitious materials for immobilization of radioactive waste

    International Nuclear Information System (INIS)

    Li Yuxiang; Qian Guangren; Yi Facheng; Shi Rongming; Fu Yibei; Li Lihua; Zhang Jun

    1999-01-01

    The composition and some properties of its pastes of rich alumina alkali-activated slag clay minerals (RAAASCM) cementitious materials for immobilization of radioactive waste are studied. Experimental results show that heat activated kaolinite, Xingjiang zeolite, modified attapulgite clay are better constituents of RAAASCM. RAAASCM cementitious materials pastes exhibit high strength, low porosity, fewer harmful pore, and high resistance to sulphate corrosion as well as gamma irradiation. The Sr 2+ , Cs + leaching portion of the simulated radioactive waste forms based on RAAASCM, is low

  17. Application of aluminum slag incorporated in lightweigh aggregate

    International Nuclear Information System (INIS)

    Takahashi, Elisa Akiko Nakano

    2006-01-01

    The use of industrial waste materials as additives in the manufacture of ceramic product has been attracting a growing interest in the last few years and is becoming common practice. The main purpose of this work is to evaluate the possibility of incorporation of aluminum slag into clay materials. Expansive clays are obtained from a pyro plastic expansion, and are usually employed like lightweight aggregate in structural concrete as ornamental garden products. The characterization of the aluminum slag and clay materials was carried out by Xray fluorescence spectrometry, Xray diffraction, granulometry, differential thermal analysis, thermal gravimetry (DTA and TG) and scanning electron microscopy. The studied compositions contained 5, 10, 15 and 20 weight % of aluminum slag into clay mass. The linear expansion, mass variation, apparent specific mass and water absorption of all compositions were determined. Leaching and solubilization experiments were also performed. The main results show the viability of using up to 5 wt% aluminum slag for producing expansive clays with characteristics within the accepted standards. (author)

  18. Artificial neural network model to predict slag viscosity over a broad range of temperatures and slag compositions

    Energy Technology Data Exchange (ETDEWEB)

    Duchesne, Marc A. [Chemical and Biological Engineering Department, University of Ottawa, 161 Louis Pasteur, Ottawa, Ont. (Canada); CanmetENERGY, 1 Haanel Drive, Ottawa, Ontario (Canada); Macchi, Arturo [Chemical and Biological Engineering Department, University of Ottawa, 161 Louis Pasteur, Ottawa, Ont. (Canada); Lu, Dennis Y.; Hughes, Robin W.; McCalden, David; Anthony, Edward J. [CanmetENERGY, 1 Haanel Drive, Ottawa, Ontario (Canada)

    2010-08-15

    Threshold slag viscosity heuristics are often used for the initial assessment of coal gasification projects. Slag viscosity predictions are also required for advanced combustion and gasification models. Due to unsatisfactory performance of theoretical equations, an artificial neural network model was developed to predict slag viscosity over a broad range of temperatures and slag compositions. This model outperforms other slag viscosity models, resulting in an average error factor of 5.05 which is lower than the best obtained with other available models. Genesee coal ash viscosity predictions were made to investigate the effect of adding Canadian limestone and dolomite. The results indicate that magnesium in the fluxing agent provides a greater viscosity reduction than calcium for the threshold slag tapping temperature range. (author)

  19. Reactivation properties of carbide slag as a CO{sub 2} sorbent during calcination/carbonation cycles

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yingjie; Sun, Rongyue; Liu, Hongling; Lu, Chunmei [Shandong Univ., Jinan (China). School of Energy and Power Engineering

    2013-07-01

    The carbide slag from polyvinyl chloride production as industry hazardous wastes was proposed as CO{sub 2} sorbent at high temperature in calcium looping cycle. The cyclic CO{sub 2} capture behavior and the microstructure characteristics of the carbide slag as one of the typical calcium-based industrial wastes during the multiple calcination/carbonation cycles. Also, the comparisons between the carbide slag and the natural limestone in cyclic CO{sub 2} capture behavior were made. XRD analysis demonstrates that the predominating constituent of the carbide slag is Ca(OH){sub 2}. The carbonation temperature ranging from 650 to 700 C is favourable to cyclic carbonation of the carbide slag. The cyclic carbonation conversions of the carbide slag is lower than that of the limestone before a certain time, but the situation is converse after that time in a thermogravimetric analyzer. The carbide slag has better cyclic CO{sub 2} capture capacity. The carbonation conversion of the carbide slag retains 0.28 after 100 calcination/carbonation cycles, while the two limestones achieve 0.08 and 0.14 respectively at the same reaction conditions in a dual fixed-bed reactor. The microstructure of the carbide slag by SEM reveals the reason why it possesses better CO{sub 2} capture capacity.

  20. Characterisation of the sintering behaviour of Waelz slag from electric arc furnace (EAF) dust recycling for use in the clay ceramics industry.

    Science.gov (United States)

    Quijorna, N; de Pedro, M; Romero, M; Andrés, A

    2014-01-01

    Waelz slag is an industrial by-product from the recovery of electric arc furnace (EAF) dust which is mainly sent to landfills. Despite the different chemical and mineralogical compositions of Waelz slag compared to traditional clays, previous experiments have demonstrated its potential use as a clay substitute in ceramic processes. Indeed, clayey products containing Waelz slag could improve mechanical and environmental performance, fixing most of the metallic species and moreover decreasing the release of some potential pollutants during firing. However, a deeper understanding of the complex phase transformations during its thermal treatment and the connection of this behaviour with the end properties is desirable in order to explain the role that is played by the Waelz slag and its potential contribution to the ceramic process. For this purpose, in the present study, the chemical, mineralogical, thermal and environmental behaviour of both (i) unfired powdered samples, and (ii) pressed specimen of Waelz slag fired up to different temperatures within the typical range of clay based ceramic production, has been studied. The effect of the heating temperature on the end properties of the fired samples has been assessed. In general, an increase of the firing temperature promotes sintering and densification of the products and decreases the open porosity and water absorption which also contributes to the fixation of heavy metals. On the contrary, an increase in the leaching of Pb, Cr and Mo from the fired specimens is observed. This can be attributed to the creation of Fe and Ca molybdates and chromates that are weakly retained in the alkali matrix. On the other side, at temperature above 950 °C a weight gain related to the emission of evolved gases is observed. In conclusion, the firing temperature of the ceramic process is a key parameter that affects not only the technical properties but also strongly affects the leaching behaviour and the process emissions

  1. Facing slag glass and slag glass ceramic produced from thermal power plant ash

    Energy Technology Data Exchange (ETDEWEB)

    Buruchenko, A.E.; Kolesnikov, A.A.; Lukoyanov, A.G.

    1990-10-01

    Evaluates properties of fly ash and slags from the Krasnoyarsk coal-fired power plants and their utilization for glass and ceramic glass production. Composition of a mixture of fly ash and slag was: silica 40-55%, aluminium oxides 10-40%, ferric trioxide 6-14%, calcium oxides 20-35%, magnesium oxides 3-6%, potassium oxides 0.3-1.5%, sodium oxides 0.2-05%, sulfur trioxide 0.9-5.0%. The analyzed fly ash and slags from the Krasnoyarsk plant were an economic waste material for glass production. Properties of sand, clay and other materials used in glass production and properties of glass and ceramic glass produced on the basis of fly ash and slags are analyzed. Economic aspects of fly ash and slag utilization are also evaluated. 3 refs.

  2. Recycling of residual IGCC slags and their benefits as degreasers in ceramics.

    Science.gov (United States)

    Iglesias Martín, I; Acosta Echeverría, A; García-Romero, E

    2013-11-15

    This work studies the evolution of IGCC slag grains within a ceramic matrix fired at different temperatures to investigate the effect of using IGCC slag as a degreaser. Pressed ceramic specimens from two clay mixtures are used in this study. The M1 mixture is composed of standard clays, whereas the M2 mixture is composed of the same clay mixture as M1 mixture but contains 15% by weight IGCC slag. The amount of IGCC slag added coincides with the amount of slag typically used as a degreaser in the ceramic industry. Specimens are fired at 950 °C, 1000 °C, 1050 °C, 1100 °C and 1150 °C. The mineralogical composition and the IGCC slag grain shape within the ceramic matrix are determined by X-ray diffraction, polarized light microscopy and scanning electron microscopy. The results reveal that the surface of the slag grains is welded to the ceramic matrix while the quartz grains are separated, which causes increased water absorption and reduces the mechanical strength. IGCC slag, however, reduces water absorption. This behaviour is due to the softening temperature of the slag. This property is quite important from an industrial viewpoint because IGCC slag can serve as an alternative to traditional degreasing agents in the ceramic building industry. Additionally, using IGCC slag allows for the transformation of waste into a secondary raw material, thereby avoiding disposal at landfills; moreover, these industrial wastes are made inert and improve the properties of ceramics. Copyright © 2013 Elsevier Ltd. All rights reserved.

  3. Application of aluminum slag incorporated in lightweigh aggregate; Utilizacao da escoria de aluminio na fabricacao de argila expandida

    Energy Technology Data Exchange (ETDEWEB)

    Takahashi, Elisa Akiko Nakano

    2006-07-01

    The use of industrial waste materials as additives in the manufacture of ceramic product has been attracting a growing interest in the last few years and is becoming common practice. The main purpose of this work is to evaluate the possibility of incorporation of aluminum slag into clay materials. Expansive clays are obtained from a pyro plastic expansion, and are usually employed like lightweight aggregate in structural concrete as ornamental garden products. The characterization of the aluminum slag and clay materials was carried out by Xray fluorescence spectrometry, Xray diffraction, granulometry, differential thermal analysis, thermal gravimetry (DTA and TG) and scanning electron microscopy. The studied compositions contained 5, 10, 15 and 20 weight % of aluminum slag into clay mass. The linear expansion, mass variation, apparent specific mass and water absorption of all compositions were determined. Leaching and solubilization experiments were also performed. The main results show the viability of using up to 5 wt% aluminum slag for producing expansive clays with characteristics within the accepted standards. (author)

  4. Efeito da escória de siderurgia e calcário na disponibilidade de fósforo de um Latossolo Vermelho-Amarelo cultivado com cana-de-açúcar Effect of slag and limestone on the availability of phosphorus of an Oxisol planted with sugarcane

    Directory of Open Access Journals (Sweden)

    Renato de Mello Prado

    2001-09-01

    Full Text Available O objetivo deste trabalho foi avaliar o efeito da escória de siderurgia e calcário na concentração do P disponível em um Latossolo Vermelho-Amarelo, cultivado com cana-de-açúcar (Saccharum spp., em Ituverava, SP. Foram aplicados calcário calcítico e a escória de siderurgia, objetivando elevar a saturação por bases a 50%, 75% e 100%, e usou-se testemunha (sem correção. O efeito linear da escória de siderurgia no P disponível do solo, em contraste com a ausência de relação quando se aplicou calcário, sugere que o efeito positivo da escória de siderurgia se deve mais ao efeito do silicato, de saturar os sítios de adsorção de P, do que ao efeito de aumento do pH.The aim of this work was to evaluate the effect of slag and limestone, on the available P concentration of the soil planted with sugarcane. A field experiment was conducted in Ituverava, SP, Brazil, in a Red-Yellow Oxisol. Calcitic limestone and the slag were added in order to increase the base saturation to 50%, 75% and 100%, in addition to the control without correction. The linear effect of the slag on the soil available P, contrasting the lack of relationship when the limestone was applied, suggests that the positive effect of the slag is mainly due to the silicate effect than to the pH effect.

  5. Effect of Limestone Powder on Microstructure of Ternary Cementitious System

    NARCIS (Netherlands)

    Zhang, Y.; Ye, G.

    2012-01-01

    The pressure to reach sustainability favours the development of ternary composite cement. The synergistic effect on mechanical behaviour at 28 days between limestone powder (LP) and pozzolanic additives, i.e. fly ash (FA) and blast furnace slag (BFS), has been documented. In order to better

  6. Performance of portland limestone cements: Cements designed to be more sustainable that include up to 15% limestone addition

    Science.gov (United States)

    Barrett, Timothy J.

    where the limestone was blended (i.e., not interground) as needed, enabling variation of the size of the limestone particles. In addition, one of the commercially produced OPCs and PLCs were used with fly ash. A series of standardized tests were run to assess the physical effects of intergrinding limestone in portland cement, the effect of limestone presence and method of inclusion on the hydration reaction, and the associated mechanical and transport properties of concretes made with these limestone cements. The second phase of the study used a commercially produced OPC, a PLC, and a PLC-slag all made from the same parent clinker to quantify the early age shrinkage and cracking potential. The study presents a series of tests that quantify the fundamental origins of shrinkage in cementitious materials to elucidate the differences between PLC and OPC. The bulk shrinkage of these systems is then quantified under free and restrained conditions to provide an assessment of the susceptibility for cracking in portland limestone cements. The results of the first phase of this thesis showed that in general the PLC and OPC systems have similar hydration, set, and mechanical performance. Transport properties in this study show behavior that is +/- 30% of the conventional OPC system depending on the system. Literature has shown similar freeze-thaw resistance when these materials are used in properly air entrained mixtures, and the results for PLC systems with fly ash show added performance. Based on these results it appears that PLC that meets ASTM C595/AASHTO M234 should be able to be used interchangeably with OPC, while it should also be noted that the investigation of the influence of salts and sulfates on PLCs is still ongoing and should be monitored. The results of the second phase of this thesis showed that while the PLCs are finer, this comes primarily by reducing the very large particles (clinker particles greater than 30 microns) using advanced separator technology and

  7. Integrated Characterization of DNAPL Source Zone Architecture in Clay Till and Limestone Bedrock

    DEFF Research Database (Denmark)

    Broholm, Mette Martina; Janniche, Gry Sander; Fjordbøge, Annika Sidelmann

    2014-01-01

    Background/Objectives. Characterization of dense non-aqueous phase liquid (DNAPL) source zone architecture is essential to develop accurate site specific conceptual models, delineate and quantify contaminant mass, perform risk assessment, and select and design remediation alternatives. The activi......Background/Objectives. Characterization of dense non-aqueous phase liquid (DNAPL) source zone architecture is essential to develop accurate site specific conceptual models, delineate and quantify contaminant mass, perform risk assessment, and select and design remediation alternatives...... innovative investigation methods and characterize the source zone hydrogeology and contamination to obtain an improved conceptual understanding of DNAPL source zone architecture in clay till and bryozoan limestone bedrock. Approach/Activities. A wide range of innovative and current site investigative tools...... for direct and indirect documentation and/or evaluation of DNAPL presence were combined in a multiple lines of evidence approach. Results/Lessons Learned. Though no single technique was sufficient for characterization of DNAPL source zone architecture, the combined use of membrane interphase probing (MIP...

  8. Incorporation of ladle furnace slag in ceramic formulations: study of extrusion zones

    International Nuclear Information System (INIS)

    Feitosa, E.F.; Santana, C.M.; Luna, D.S.; Santos, D.M.S.; Silva, G.S.; Noleto, L.T.; Almeida, N.C.; Rabelo, A.A.; Fagury Neto, E.

    2016-01-01

    This study aimed to investigate the effect of incorporation of ladle furnace slag (LFS) in two clays with higher and lower plasticity, used for the manufacture of structural ceramics. The LFS from a local steel making plant was added to ceramic compositions in proportions of 8 %, 14 % and 16 %. The formulations were tested in appropriate equipment that measures the liquid limit and plastic limit. The property examined was the plasticity index, in order to make a study of the extrusion zones. Results showed that the addition of slag into clay mixtures alters the plasticity; however, the extrusion process was not hampered. (author)

  9. Hydrology and geochemistry of a slag-affected aquifer and chemical characteristics of slag-affected ground water, northwestern Indiana and northeastern Illinois

    Science.gov (United States)

    Bayless, E. Randall; Greeman, T.K.; Harvey, C.C.

    1998-01-01

    ?aquifer interface. The solid-phase analyses indicated that calcite, dolomite, and quartz generally were present throughout the slag?aquifer system; barian celestite, cristobalite, manganese-bearing calcite, and minrecordite were present in fewer samples. Trace elements that are liberated from the slag may be incorporated as impurities during precipitation of major minerals, sorbed onto clays and other grainsize fractions not analyzed as part of this study, or present in low-abundance minerals that were not detected by the X-ray analysis. Mass-balance and speciation programs were used to identify geochemical processes that may be occurring as water infiltrates through the slag, flows into the aquifer, and discharges into Lake George. The geochemical models indicate that precipitation of calcite may be occurring where slag-affected water enters the aquifer. Models also indicate that dolomite precipitation and clay-mineral dissolution may be occurring at the slag?aquifer interface; however, dolomite precipitation is generally believed to require geologically long time periods. Silica may be dissolving where slag-affected ground water enters the aquifer and may be precipitating where slag-affected ground water discharges to the lakebed of Lake George. In addition to the site-specific study, a statistical analysis of regional water quality was done to compare ground water in wells affected and unaffected by slag. When com-pared to wells in background locations in the Calumet aquifer, wells screened in slag across northwestern Indiana and northeastern Illinois generally had relatively higher pH and specific-conductance values and relatively higher concentrations of alkalinity, dissolved solids, suspended solids, total organic carbon, calcium, potassium, sodium, chloride, aluminum, barium, and possibly magnesium, sulfate, chromium, cobalt, copper, cyanide, manganese, mercury, nickel, and vanadium. When compared to wells in slag and wells in background locations, ground water from immediat

  10. Faults architecture and growth in clay-limestone alternation. Examples in the S-E Basin alternations (France) and numerical modeling; Architecture et croissance des failles dans les alternances argilo-calcaires. Exemples dans les alternances du Bassin du Sud-Est (France) et modelisation numerique

    Energy Technology Data Exchange (ETDEWEB)

    Roche, Vincent

    2011-10-28

    The following work has been carried out in the framework of the studies conducted by IRSN in support of its safety evaluation of the geological disposal programme of high and intermediate level, long-lived radioactive waste. Such a disposal is planned to be hosted by the Callovian-Oxfordian indurate clay formation between two limestone formations in eastern Paris basin, France. Hypothetical faults may cross-cut this layered section, decreasing the clay containment ability by creating preferential pathways for radioactive solute towards limestones. This study aims at characterising the fault architecture and the normal fault growth in clay/limestone layered sections. Structural analysis and displacement profiles have been carried out in normal faults crossing several decimetres to metre thick sedimentary alternations in the South-Eastern Basin (France) and petrophysical properties have been determined for each layer. The studied faults are simple fault planes or complex fault zones showing are significantly controlled by the layering. The analysis of the fault characteristics and the results obtained on numerical models enlighten several processes such as fault nucleation, fault restriction, and fault growth through layered section. Some studied faults nucleated in the limestone layers, without using pre-existing fractures such as joints, and according to our numerical analysis, a strong stiffness, a low strength contrast between the limestone and the clay layer, and/or s a greater thickness of the clay layer are conditions which favour nucleation of faults in limestone. The range of mechanical properties leading to the fault nucleation in one layer type or another was investigated using a 3D modelling approach. After its nucleation, the fault propagates within a homogeneous medium with a constant displacement gradient until its vertical propagation is stopped by a restrictor. The evidenced restrictors are limestone-clay interfaces or faults in clays, sub

  11. Uranium in ancient slag from Rajasthan

    International Nuclear Information System (INIS)

    Pradeepkumar, T.B.; Fahmi, Sohail; Sharma, S.K.

    2008-01-01

    Anomalous radioactivity was recorded in two ancient slag dumps spread on the surface near Bansda (24 deg 35'N lat., 70 deg 09'E long.) and Dhavadiya (24 deg 30'N lat., 70 deg 05'E long.) villages, Udaipur District, Rajasthan. The slag, with a range of high to low radioactivity levels, is the remnant of ancient smelting in the area, probably for copper. Six samples showing low radioactivity in Bansda contain an average of 0.030% U 3 O 8 , while five moderately radioactive samples analysed contain 0.225% U 3 O 8 and four highly radioactive samples analysed contain 1.15% U 3 O 8 . The 15 samples contain on an average 0.627% copper, 719 ppm zinc, 329 ppm cobalt and 133 ppm vanadium. Fifteen samples from Dhavadiya slag assayed on an average contain 0.040% U 3 O 8 , 0.297% Cu, 292 ppm Zn and 250 ppm Co. The extent of crystallization seen in the slag is intriguing because an over-cooled melt generally forms glass. The high rate of crystal formation may be attributed to high amounts of volatiles, particularly CO 2 and SO 4 , released during the breakdown of limestone (added as flux during smelting) and sulphide minerals in the ore. The high order of radioactivity recorded in the slags of Bansda and Dhavadiya points to the presence of ore-grade uranium concentration associated with sulphide mineralization in the vicinity of the basement Banded Gneissic Complex, intrusive granites and the cover sequence of the Bhinder basin. (author)

  12. Characterization of DNAPL Source Zone Arcgitecture in Clay Till and Limestone Bedrock by Integrated Site Investigations with Innovative and Current Techniques

    DEFF Research Database (Denmark)

    Broholm, Mette Martina; Janniche, Gry Sander; Fjordbøge, Annika Sidelmann

    facility for perchloroethene (PCE) and trichloroethene (TCE) at the Naverland site near Copenhagen, Denmark, has resulted in PCE and TCE DNAPL impacts to a fractured clay till and an underlying fractured limestone aquifer/bedrock. A range of innovative and current site investigative tools for direct...... with discrete subsampling for quantitative analysis, SudanIV hydrophobic colour test, colour spray test, PID and geologic descriptions; NAPL and FACT FLUTe exposure and discrete FACT subsampling and analysis; liquid sampling from boreholes; and a radon and PCE/TCE soil gas survey. Investigations...

  13. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    Science.gov (United States)

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest

  14. Effects of body formulation and firing temperature to properties of ceramic tile incorporated with electric arc furnace (EAF) slag waste

    Science.gov (United States)

    Sharif, Nurulakmal Mohd; Lim, Chi Yang; Teo, Pao Ter; Seman, Anasyida Abu

    2017-07-01

    Significant quantities of sludge and slag are generated as waste materials or by-products from steel industries. One of the by-products is Electric Arc Furnace (EAF) steel slag which consists of oxides such as CaO, Al2O3 and FeO. This makes it possible for slag to partially replace the raw materials in ceramic tile production. In our preliminary assessment of incorporating the EAF slag into ceramic tile, it was revealed that at fixed firing temperature of 1150°C, the tile of composition 40 wt.% EAF slag - 60 wt.% ball clay has comparable properties with commercial ceramic tile. Thus, this current study would focus on effects of body formulation (different weight percentages of K-feldspar and silica) and different firing temperatures to properties of EAF slag added ceramic tile. EAF slag from Southern Steel Berhad (SSB) was crushed into micron size (EAF slag content was 40 wt.%) and milled with ball clay, K-feldspar and silica before compacted and fired at 1125°C and 1150°C. The EAF slag added tile was characterized in terms of water absorption, apparent porosity, bulk density, modulus of rupture (MOR) and phase analysis via X-ray diffraction (XRD). The composition of 40 wt.% EAF slag - 30 wt.% ball clay - 10 wt.% K-feldspar - 20 wt.% silica (10F_20S), fired at 1150°C showed the lowest water absorption, apparent porosity and highest bulk density due to enhancement of densification process during firing. However, the same composition of ceramic tile (10F_20S) had the highest MOR at lower firing temperature of 1125°C, contributed by presence of the highest total amount of anorthite and wollastonite reinforcement crystalline phases (78.40 wt.%) in the tile. Overall, both the water absorption and MOR of all ceramic tiles surpassed the requirement regulated by MS ISO 13006:2014 Standard (Annex G: Dry-pressed ceramic tile with low water absorption, Eb ≤ 0.50 % and minimum MOR of 35 MPa).

  15. High Resolution Hydraulic Profiling and Groundwater Sampling using FLUTe™ System in a Fractured Limestone Setting

    DEFF Research Database (Denmark)

    Janniche, Gry Sander; Christensen, Anders G.; Grosen, Bernt

    challeng-ing in deposit types as fractured limestone. The activities of a bulk distribution facility for perchloroe-thene (PCE) and trichloroethene (TCE) at the Naverland site near Copenhagen, Denmark, has resulted in PCE and TCE DNAPL impacts to a fractured clay till and an underlying fractured limestone...

  16. Field test on sand compaction pile method with copper slag sand; Dosuisai slag wo mochiita SCP koho no shiken seko

    Energy Technology Data Exchange (ETDEWEB)

    Minami, K.; Matsui, H.; Naruse, E.; Kitazume, M. [Port and Harbour Research Inst., Kanagawa (Japan)

    1997-09-20

    This paper describes the sand compaction pile (SCP) method using copper slag sand. The SCP method is a method by which sand compaction piles are constructed in the ground, and improvement can be obtained in a short period. This method has been widely used even in the port areas for enhancing the bearing power of soft clay ground and the lateral resistance of sheet pile. A great deal of sand is required as a material. The sand requires high permeability, proper size distribution with less fine particle fraction content, easy compaction property with enough strength, and easy discharging property from the casing of construction machines as required properties. Recently, it becomes hard to secure proper sand materials. The copper slag sand is obtained from refining process of copper as a by-product which is quenched in water flow and crushed in water. The copper slag sand has higher particle density than that of sand, excellent permeability, and similar size distribution to that of sand. From compaction drainage triaxial compression test and permeability test, it was found that the mechanical properties of copper slag sand did not change by the crushing of grains with keeping excellent permeability. Through the test construction, applicability of the copper slag sand to the SCP method could be confirmed as an alternate material of sand. 17 refs., 9 figs., 4 tabs.

  17. Effects of the dolomite from Irati formation as additive in a refractory clay used as raw material in Santa Gertrudes ceramic cluster (SP)

    International Nuclear Information System (INIS)

    Souza, M.H.O.; Gaspar Junior, L.A.; Moreno, M.M.T.

    2011-01-01

    The effects of addition of carbonates in clays used as floor tiles have been intensively studied, but the focus usually is the pure calcite or calcitic limestone, which has nobler uses in industry, especially for cement production. However, in the important area known as Santa Gertrudes Ceramic Cluster, in Sao Paulo State, occurs mainly the dolomitic limestone, which is little studied as a potential additive which could be used in order to improve the properties of the floor tiles. This work aimed to check out the potentiality of dolomitic limestone as additive in ceramic products, especially floor tiles. Using as ingredients dolomitic limestones and refractory clay collected inside the area of the referred cluster, ceramic bodies were obtained with different dolomitic limestones contents incorporated to the refractory clay, and these ceramic bodies were mineralogically, chemically and physically analyzed. The conclusions are the dolomitic limestone can be particularly useful when incorporated to refractory clays, due to its fluxing properties. (author)

  18. Electrokinetically Enhanced Delivery for ERD Remediation of Chlorinated Ethenes in a Fractured Limestone Aquifer

    DEFF Research Database (Denmark)

    Broholm, Mette Martina; Hyldegaard, Bente Højlund; With Nedergaard, Lærke

    causing very long remediation timeframes. Electrokinetics (EK) offers some unique transport processes, which can potentially overcome the diffusion limitations in the matrix. A novel technology combines ERD and EK for enhanced delivery. The combined technology (EK-BIO) has shown promising results in clay....... Experimental work on EK-BIO in limestone was conducted in a laboratory setup with limestone cores. EK was demonstrated to be promising in establishing enhanced contact between the donor lactate, bacteria, and cis-DCE within the limestone matrix. Complete dechlorination is expected to take place in the matrix......, since back diffusion limitations in the limestone matrix are overcome. This is essential for the overall time perspective of a remediation in limestone aquifers....

  19. Rheological Characterization of Warm-Modified Asphalt Mastics Containing Electric Arc Furnace Steel Slags

    Directory of Open Access Journals (Sweden)

    M. Pasetto

    2016-01-01

    Full Text Available The environmental sustainability of road materials and technologies plays a key role in pavement engineering. In this sense, the use of Warm Mix Asphalt (WMA, that is, a modified asphalt concrete that can be produced and applied at lower temperature, is considered an effective solution leading to environmental and operational benefits. The environmental sustainability of WMA can be further enhanced with the inclusion of steel slag in partial substitution of natural aggregates. Nevertheless, such innovative material applied at lower temperatures containing warm additives and steel slag should be able to guarantee at least the same performance of traditional hot mix asphalts, thus assuring acceptable mechanical properties and durability. Therefore, the purpose of this study is to investigate the rheological behaviour of bituminous mastics obtained combining a warm-modified binder and a filler (material passing to 0.063 mm coming from electric arc furnace steel slag. To evaluate the influence of both warm additive and steel slag, a plain binder and limestone filler were also used for comparison purposes. Complex modulus and permanent deformation resistance of bitumens and mastics were assessed using a dynamic shear rheometer. Experimental results showed that steel slag warm mastics assure enhanced performance demonstrating promising applicability.

  20. Large scale sodium interactions. Part 3. Chemical phenomena with limestone concrete

    International Nuclear Information System (INIS)

    Sallach, R.A.

    1977-01-01

    The description of the chemical processes and reaction products resulting from the exposure of concrete to molten sodium metal is important for a thorough, realistic assessment of the safety of CRBR-type reactors. Concretes are in general complex heterogenous substances whose ingredients can be derived from many sources. Consequently a wide variety of reaction processes and products might be anticipated. Initial attention has focused on a concrete in which both the aggregate and sandy components are derived from limestone. Presented are the chemical observations and experimental data from tests in which molten sodium metal at approximately 500 0 C is dropped into cold limestone concrete crucibles. Thermocouples immersed in the sodium pool indicate that the reaction proceeds in two stages. In the first stage which lasts 5 to 8 minutes, the temperature of the reacting mass hovers around 500 0 C. This stage is followed by a second stage of longer duration--greater than 100 minutes--where the temperature is 700 to 800 0 C. The main reaction product is a hard, fused, black slag which contains about 3/4 of the sodium in the initial charge. A secondary product is sodium oxide aerosol which accounts for the remaining 1/4 of the charge. It is significant that no free sodium metal is found in the slag; all sodium has completely reacted

  1. NONEQUILIBRIUM SULFUR CAPTURE & RETENTION IN AN AIR COOLED SLAGGING COAL COMBUSTOR

    Energy Technology Data Exchange (ETDEWEB)

    Bert Zauderer

    2003-04-21

    Calcium oxide injected in a slagging combustor reacts with the sulfur from coal combustion to form sulfur-bearing particles. The reacted particles impact and melt in the liquid slag layer on the combustor wall by the centrifugal force of the swirling combustion gases. Due to the low solubility of sulfur in slag, it must be rapidly drained from the combustor to limit sulfur gas re-evolution. Prior analyses and laboratory scale data indicated that for Coal Tech's 20 MMBtu/hour, air-cooled, slagging coal combustor slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 42-month project was to validate this sulfur-in-slag model in a group of combustor tests. A total of 36 days of testing on the combustor were completed during the period of performance of this project. This was more that double the 16 test days that were required in the original work statement. The extra tests were made possible by cost saving innovations that were made in the operation of the combustor test facility and in additional investment of Coal Tech resources in the test effort. The original project plan called for two groups of tests. The first group of tests involved the injection of calcium sulfate particles in the form of gypsum or plaster of Paris with the coal into the 20 MMBtu/hour-combustor. The second group of tests consisted of the entire two-step process, in which lime or limestone is co-injected with coal and reacts with the sulfur gas released during combustion to form calcium sulfate particles that impact and dissolve in the slag layer. Since this sulfur capture process has been validated in numerous prior tests in this combustor, the primary effort in the present project was on achieving the high slag flow rates needed to retain the sulfur in the slag.

  2. Influence of clay particles on Al{sub 2}O{sub 3} and TiO{sub 2} nanoparticles transport and retention through limestone porous media: measurements and mechanisms

    Energy Technology Data Exchange (ETDEWEB)

    Bayat, Ali Esfandyari, E-mail: ali.esfandiari.bayat@gmail.com; Junin, Radzuan [Universiti Teknologi Malaysia, Department of Petroleum Engineering, Faculty of Petroleum and Renewable Energy Engineering (Malaysia); Mohsin, Rahmat [Universiti Teknologi Malaysia, UTM-MPRC Institute for Oil and Gas, N29A, Lengkuk Suria (Malaysia); Hokmabadi, Mehrdad [Universiti Teknologi Malaysia, Department of Petroleum Engineering, Faculty of Petroleum and Renewable Energy Engineering (Malaysia); Shamshirband, Shahaboddin [University of Malaya, Department of Computer System and Information Technology, Faculty of Computer System and Information Technology (Malaysia)

    2015-05-15

    Utilization of nanoparticles (NPs) for a broad range of applications has caused considerable quantities of these materials to be released into the environment. Issues of how and where the NPs are distributed into the subsurface aquatic environments are questions for those in environmental engineering. This study investigated the influence of three abundant clay minerals namely kaolinite, montmorillonite, and illite in the subsurface natural aquatic systems on the transport and retention of aluminum oxide (Al{sub 2}O{sub 3}, 40 nm) and titanium dioxide (TiO{sub 2}, 10–30 nm) NPs through saturated limestone porous media. The clay concentrations in porous media were set at 2 and 4 vol% of the holder capacity. Breakthrough curves in the columns outlets were measured using a UV–Vis spectrophotometer. It was found that the maximum NPs recoveries were obtained when there was no clay particle in the porous medium. On the other hand, increase in concentration of clay particles has resulted in the NPs recoveries being significantly declined. Due to fibrous structure of illite, it was found to be more effective for NPs retention in comparison to montmorillonite and kaolinite. Overall, the position of clay particles in the porous media pores and their morphologies were found to be two main reasons for increase of NPs retention in porous media.

  3. NONEQUILIBRIUM SULFUR CAPTURE AND RETENTION IN AN AIR COOLED SLAGGING COAL COMBUSTOR

    International Nuclear Information System (INIS)

    Dr. Bert Zauderer

    1999-01-01

    Calcium oxide injected in a slagging combustor reacts with the sulfur from coal combustion to form sulfur-bearing particles. They are deposited on the liquid slag layer on the combustor wall. Due to the low solubility of sulfur in slag, slag must be rapidly drained from the combustor to limit sulfur gas re-evolution. Analysis indicated that slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 42-month project was to perform a series of tests to determine the factors that control the retention of the sulfur in the slag. 36 days of testing on the combustor were completed prior to the end of this reporting period, 12/31/98. This compares with 16 tests required in the original project plan. Combustor tests in early 1997 with high (37%) ash, Indian coal confirmed that high slag mass flow rates of about 500 lb/hr resulted in retention in the slag of up to 20% of the injected sulfur content mineral matter. To further increase the slag flow rate, rice husks, which contain 20% ash, and rice husk char, which contain 70% ash, were co-fired with coal in the combustor. A series of 13 combustor tests were performed in fourth quarter of 1997 and a further 6 tests were performed in January 1998 and in the summer of 1998. The test objective was to achieve slag flow rates between 500 and 1,000 lb/hr. Due to the very low bulk density of rice husk, compared to pulverized coal, almost the entire test effort focused on developing methods for feeding the rice husks into combustor. In the last test of December 1997, a peak mineral matter, injection rate of 592 lb/hr was briefly achieved by injection of coal, rice husk char, gypsum, and limestone into the combustor. However, no significant sulfur concentration was measured in the slag removed from the combustor. The peak injection rate reached with biomass in the 1997 tests was 310 lb/hr with rice husk, and 584 lb/hr with rice husk char

  4. The setting time of a clay-slag geopolymer matrix: the influence of blast-furnace-slag addition and the mixing method

    Czech Academy of Sciences Publication Activity Database

    Perná, Ivana; Hanzlíček, Tomáš

    112, Part 1, JAN 20 (2016), s. 1150-1155 ISSN 0959-6526 Institutional support: RVO:67985891 Keywords : blast-furnace slag * geopolymer * setting time * mixing method * solidification * recycling Subject RIV: DM - Solid Waste and Recycling Impact factor: 5.715, year: 2016

  5. Study of Usage Areas of Clay Samples of Asphaltite Quarries in Sirnak, Turkey

    Science.gov (United States)

    Bilgin, Oyku

    2017-12-01

    The asphaltite of Sirnak, Turkey are in the form of 12 veins and their total reserves are anticipated to be approximately 200 million tons in a field of 25.000 hectares. The asphaltites at the Sirnak region are in the form of fault and crack fillings and take place together with clay minerals at their side rock. The main raw materials used in the production of cement are limestone, clay and marn known as sedimentary rocks. Limestone for CaO and clay minerals for SiO2, Al2O3, and Fe2O3, which are the main compounds of clinker production, are the main raw materials. Other materials containing these four oxides like marn are also used as cement raw material. Conformity levels of the raw materials to be used in cement production vary according to their chemical compounds. The rocks to be used as clay mineral are evaluated by taking the rate of silicate and alumina into consideration. The soils suitable for brick-tile productions are named as sandy clay. Their difference from the ceramic clays is that they are richer in terms of iron, silica and carbonate. These soils are also known under the names such as clay, arid, alluvium, silt, loam and argil. Inside these soils, minerals such as quartz, montmorillonite, kaolinite, calcite, limonite, hidromika, sericite, illite, and chlorite are available. Some parts of the soils consist of clays in amorphous structure. Limestone parts, gypsums, organic substances and bulky rock residuals spoil the quality. The soils suitable for brick production may not be suitable for tile production. In this case, their sandy soils should be mixed up with the clays with fine granule structure which is high in plasticity. During asphaltite mining in Sirnak region, clays forming side rock are gathered at dump sites. In this study; SQX analyses of the clay samples taken from Avgamasya, Seridahli and Segürük asphaltite veins run in Sirnak region are carried out and their usage areas are searched.

  6. Modeling of a self-healing process in blast furnace slag cement exposed to accelerated carbonation

    NARCIS (Netherlands)

    Zemskov, S.V.; Ahmad, B.; Copuroglu, O.; Vermolen, F.J.

    2013-01-01

    In the current research, a mathematical model for the post-damage improvement of the carbonated blast furnace slag cement (BFSC) exposed to accelerated carbonation is constructed. The study is embedded within the framework of investigating the effect of using lightweight expanded clay aggregate,

  7. 1st International Conference on Calcined Clays for Sustainable Concrete

    CERN Document Server

    Favier, Aurélie

    2015-01-01

    This volume focuses on research and practical issues linked to Calcined Clays for Sustainable Concrete. The main subjects are geology of clays, hydration and performance of blended systems with calcined clays, alkali activated binders, economic and environmental impacts of the use of calcined clays in cement based materials. Topics addressed in this book include the influence of processing on reactivity of calcined clays, influence of clay mineralogy on reactivity, geology of clay deposits, Portland-calcined clay systems, hydration, durability, performance, Portland-calcined clay-limestone systems, hydration, durability, performance, calcined clay-alkali systems, life cycle analysis, economics and environmental impact of use of calcined clays in cement and concrete, and field applications. This book compiles the different contributions of the 1st International Conference on Calcined Clays for Sustainable Concrete, which took place in Lausanne, Switzerland, June, 23-25, 2015.The papers present the latest  res...

  8. Properties of slag concrete for low-level waste containment

    International Nuclear Information System (INIS)

    Langton, C.A.; Wong, P.B.

    1991-01-01

    Ground granulated blast furnace slag was incorporated in the concrete mix used for construction of low-level radioactive waste disposal vaults. The vaults were constructed as six 100 x 100 x 25 ft cells with each cell sharing internal walls with the two adjacent cells. The vaults were designed to contain a low-level radioactive wasteform called saltstone and to isolate the saltstone from the environment until the landfill is closed. Closure involves backfilling with native soil, installation of clay cap, and run-off control. The design criteria for the slag-substituted concrete included compressive strength, 4000 psi after 28 days; slump, 6 inch; permeability, less than 10 -7 cm/sec; and effective nitrate, chromium and technetium diffusivities of 10 -8 , 10 -12 and 10 -12 cm 2 /sec, respectively. The reducing capacity of the slag resulted in chemically reducing Cr +6 to Cr +3 and Tc +7 to Tc +4 and subsequent precipitation of the respective hydroxides in the alkaline pore solution. Consequently, the concrete vault enhances containment of otherwise mobile waste ions and contributes to the overall protection of the groundwater at the disposal site

  9. Reatividade de uma escória de siderurgia em um latossolo vermelho distrófico Reactivity of a slag in a distrofic red latosol

    Directory of Open Access Journals (Sweden)

    R. M. Prado

    2004-02-01

    Full Text Available O presente trabalho objetivou estudar a reatividade de uma escória de siderurgia de aciaria, em diferentes frações granulométricas, aplicada em uma amostra de um Latossolo Vermelho distrófico, ácido, em condições de laboratório. Utilizou-se um fatorial 4 x 3 + 2 com quatro repetições, sendo quatro granulometrias (material retido entre as peneiras ABNT 5-10; 10-20; 20-50 e The present study investigated the reactivity of a slag from steelworks in different particle size fractions, applied on an acid dystrophic Red Latosol, under laboratory conditions, in a 4 x 3 + 2 factorial scheme in four replications. Four particle sizes (material retained in the ABNT 5-10; 10-20; 20-50, and < 50 sieves, three doses of slag (0.00, 5.04, and 10.08 t ha-1, corresponding to 0.00, 1.01, and 2.02 g in 0.40 dm³ of soil per cup and two control treatments (slag and dolomitic limestone in the corresponding dose to base saturation (V = 70 %, or either, 1.01 and 0.61 g per cup, respectively. The base saturation method was used for the definition of the doses, considering the CaCO3 equivalent value of slag and limestone, for the corresponding particle size fractions. The soil humidity was maintained at field capacity and incubated for three, six, and nine months. Grain size fractions of the slag affected differently the acidity of the soil. The fraction retained between the ABNT 5-10 sieves proved to be inefficient, while the fraction that passed through ABNT < 50 was the one with the greatest effect on acidity neutralization. The reactivity of retained slag particles in the intermediate sieves (ABNT 10-20 and 20-50 sieves was proportional to the effective values of the Brazilian legislation for lime. Therefore, the reactivity rate obtained for steelwork slag was: ABNT nº 5-10 = 0 %; 10-20 = 22 %; 20-50 = 58 % e < 50= 100 %.

  10. Limestone calcined clay cement as a low-carbon solution to meet expanding cement demand in emerging economies

    Directory of Open Access Journals (Sweden)

    Yudiesky Cancio Díaz

    Full Text Available This paper aims at assessing the return on investment and carbon mitigation potentials of five investment alternatives for the Cuban cement industry in a long-term horizon appraisal (15 years. Anticipated growing demand for cement, constrained supply and an urgent need for optimisation of limited capital while preserving the environment, are background facts leading to the present study. This research explores the beneficial contribution of a new available technology, LC3 cement, resulting from the combination of clinker, calcined clay and limestone, with a capacity of replacing up to 50% of clinker in cement. Global Warming Potential (GWP is calculated with Life Cycle Assessment method and the economic investment's payback is assessed through Return on Capital Employed (ROCE approach. Main outcomes show that projected demand could be satisfied either by adding new cement plants—at a high environmental impact and unprofitable performance— or by introducing LC3 strategy. The latter choice allows boosting both the return on investment and the production capacity while reducing greenhouse gas (GHG emissions up to 20–23% compared to business-as-usual practice. Overall profitability for the industry is estimated to overcome BAU scenario by 8–10% points by 2025, if LC3 were adopted. Increasing the production of conventional blended cements instead brings only marginal economic benefits without supporting the needed increase in production capacity. The conducted study also shows that, in spite of the extra capital cost required for the calcination of kaolinite clay, LC3 drops production costs in the range of 15–25% compared to conventional solutions. Keywords: Cement, Alternative, ROCE, CO2, LCA, Investment

  11. Incorporation of ladle furnace slag in ceramic formulations: study of extrusion zones; Incorporacao da escoria do forno panela em formulacao ceramica: estudo das zonas de extrusao

    Energy Technology Data Exchange (ETDEWEB)

    Feitosa, E.F.; Santana, C.M.; Luna, D.S.; Santos, D.M.S.; Silva, G.S.; Noleto, L.T.; Almeida, N.C.; Rabelo, A.A.; Fagury Neto, E., E-mail: edna.fernandes48@gmail.com, E-mail: fagury@unifesspa.edu.br [Universidade Federal do Sul e Sudeste do Para (UNIFESSPA), Maraba, PA (Brazil). Instituto de Geociencias e Engenharias

    2016-07-01

    This study aimed to investigate the effect of incorporation of ladle furnace slag (LFS) in two clays with higher and lower plasticity, used for the manufacture of structural ceramics. The LFS from a local steel making plant was added to ceramic compositions in proportions of 8 %, 14 % and 16 %. The formulations were tested in appropriate equipment that measures the liquid limit and plastic limit. The property examined was the plasticity index, in order to make a study of the extrusion zones. Results showed that the addition of slag into clay mixtures alters the plasticity; however, the extrusion process was not hampered. (author)

  12. Distribution of Clay Minerals in Light Coal Fractions and the Thermal Reaction Products of These Clay Minerals during Combustion in a Drop Tube Furnace

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    Sida Tian

    2016-06-01

    Full Text Available To estimate the contribution of clay minerals in light coal fractions to ash deposition in furnaces, we investigated their distribution and thermal reaction products. The light fractions of two Chinese coals were prepared using a 1.5 g·cm−3 ZnCl2 solution as a density separation medium and were burned in a drop-tube furnace (DTF. The mineral matter in each of the light coal fractions was compared to that of the relevant raw coal. The DTF ash from light coal fractions was analysed using hydrochloric acid separation. The acid-soluble aluminium fractions of DTF ash samples were used to determine changes in the amorphous aluminosilicate products with increasing combustion temperature. The results show that the clay mineral contents in the mineral matter of both light coal fractions were higher than those in the respective raw coals. For the coal with a high ash melting point, clay minerals in the light coal fraction thermally transformed more dehydroxylation products compared with those in the raw coal, possibly contributing to solid-state reactions of ash particles. For the coal with a low ash melting point, clay minerals in the light coal fraction produced more easily-slagging material compared with those in the raw coal, playing an important role in the occurrence of slagging. Additionally, ferrous oxide often produces low-melting substances in coal ash. Due to the similarities of zinc oxide and ferrous oxide in silicate reactions, we also investigated the interactions of clay minerals in light coal fractions with zinc oxide introduced by a zinc chloride solution. The extraneous zinc oxide could react, to a small extent, with clay minerals in the coal during DTF combustion.

  13. Solidifications of wastewater sludge from nuclear power stations

    International Nuclear Information System (INIS)

    Hanzlicek, T.; Steinerova, M.; Perna, L.; Straka, P.

    2006-01-01

    Our task was to incorporate wastewater slag containing 30 wt. % and 60 wt. % water into a geopolymer matrix and encapsulate the mixture of materials into an inorganic polymer network. Prepared from activated kaolinitic clay by reaction with alkali aqueous solution. the geopolymer matrix accepts different types of inorganic materials, such as quartz, mica and limestone, in its formatted network. The geopolymer matrix also encapsulates and inhibits metals, including radioactive ones. By using the radioactive slag as the filler of a geopolymer matrix, the slag can be solidified in the form of a stable insoluble material suitable for storage. Application as a geopolymer matrix is an economic way to use the enormous quantities of waste clays emerging from industrial production. A cheap primary raw material and lower energy demands in comparison with the activation of clay with cement fabrication is one of the advantages of the geopolymer matrix. The only problem to resolve is the high quantities of water (60 wt. %), which must be reduced by using an additional inorganic filler (other type of waste could be used). In that moment the content of inhibited slag is lowered and recalculation in dry slug does not exceed 15 wt. %. The result of compression resistance is better than 10 MPa and leaching tests did not give any results exceeding the standards

  14. Preparation of novel ceramics with high CaO content from steel slag

    International Nuclear Information System (INIS)

    Zhao, Lihua; Li, Yu; Zhou, Yuanyuan; Cang, Daqiang

    2014-01-01

    Highlights: • Efficiently utilize such solid waste with high CaO content. • A novel ceramics was put forward by traditional ceramic process. • The novel ceramics attained high strength. • Sintering mechanisms of the novel ceramics were discussed. - Abstract: Steel slag, an industrial waste discharged from steelmaking process, cannot be extensively used in traditional aluminosilicate based ceramics manufacturing for its high content of calcium oxide. In order to efficiently utilize such solid waste, a method of preparing ceramics with high CaO content was put forward. In this paper, steel slag in combination with quartz, talcum, clay and feldspar was converted to a novel ceramic by traditional ceramic process. The sintering mechanism, microstructure and performances were studied by scanning electron microscope (SEM), X-ray diffraction (XRD) techniques, combined experimenting of linear shrinkage, water absorption and flexural strength. The results revealed that all crystal phases in the novel ceramic were pyroxene group minerals, including diopsite ferrian, augite and diopsite. Almost all raw materials including quartz joined the reaction and transformed into pyroxene or glass phase in the sintering process, and different kinds of clays and feldspars had no impact on the final crystal phases. Flexural strength of the ceramic containing 40 wt.% steel slag in raw materials can reach 143 MPa at sintering temperature of 1210 °C and its corresponding water absorption, weight loss, linear shrinkage were 0.02%, 8.8%, 6.0% respectively. Pyroxene group minerals in ceramics would contribute to the excellent physical and mechanical properties

  15. Basal Ottawa Limestone, Chattanooga Shale, Floyd Shale, Porters Creek Clay, and Yazoo Clay in parts of Alabama, Mississippi and Tennessee as potential host rocks for underground emplacement of waste

    International Nuclear Information System (INIS)

    Mellen, F.F.

    1976-01-01

    Impermeable rock units, preferably at least 500 feet thick and lying 1000 to 3000 feet below land surface, were sought in the region consisting roughly of the western 3 / 5 ths of Tennessee and the northern 3 / 5 ths of Alabama and Mississippi. All rock sequences, Cambrian through Eocene, were examined in varying detail, except the Cretaceous Selma Chalk and except the diapiric salt. These rocks were studied for their relative impermeable homogeneity, their continuity, their background of structural and seismic stability and their hydrologic associations. The Central Mississippi Ridge of north-central Mississippi is overlain by a long-stable mass of Porters Creek Clay 500-700 feet thick, in an area roughly 50-60 miles wide and about 150 miles long. The Yazoo Clay, where best developed in the west-central and southwest part of Mississippi, is in the 400-500 foot thickness range, but locally exceeds 500 feet. The entire area mapped is underlain by the Louann Salt which has produced many deep-seated salt domes and numerous piercement salt domes. Salt flow has complicated shallow structural geology throughout that area. The Chattanooga Shale rarely exceeds 60 feet in thickness in the region studied and is generally much thinner and is absent in many places. In the lower part of the Middle Ordovician (Ottawa Megagroup), the Murphreesboro and associated dense limestones appear to offer a potential disposal unit 250-400 feet thick, having the advantages of rock competency and freedom from association with prolific aquifers in the overburden or beneath. Other less conspicuous stratigraphic units are reviewed

  16. Water circulation control on carbonate-δ18O records in a low permeability clay formation and surrounding limestones: The Upper Dogger-Oxfordian sequence from the eastern Paris basin, France

    International Nuclear Information System (INIS)

    Lavastre, Veronique; Ader, Magali; Buschaert, Stephane; Petit, Eddy; Javoy, Marc

    2011-01-01

    Research highlights: → Up. Dog./Oxf. sequence is investigated for radioactive waste disposal feasibilities. → Marine carbonates suffered isotopic exchanges with meteoric water. → Modelling shows that very low W/R ratio can explain isotopic changes in clay layer. → Higher W/R ratio are needed to reach isotopic changes in carbonated layers. → Confirmed barrier property of clay layer was probably reached during early burial. - Abstract: Upper Dogger to Oxfordian Formations in the eastern part of the Paris basin (France) are currently being investigated by the French nuclear waste management agency (Andra), testing the feasibility of long-term deep nuclear waste disposal in the Callovo-Oxfordian claystones. Characterising the hydrogeological behaviour of the Callovo-Oxfordian claystones is, therefore, essential in evaluating its potential as a geological barrier. In order to evaluate and quantify water/rock interactions experienced over geological time by these Formations, bulk carbonate δ 13 C and δ 18 O were measured and calculations of water-rock ratios were used to explain carbonate-δ 18 O changes. Meteoric porewater and a maximum temperature reached of about 40 deg. C were considered. The Jurassic marine carbonate δ 13 C was preserved in the Callovo-Oxfordian claystones and in the overlying limestones (-0.28 per mille to 3.39 per mille/PDB), while the δ 18 O values are lower by 0-5 per mille (-6.25 per mille to -1.32 per mille/PDB). Calculations show that Upper Dogger and Oxfordian Limestone δ 18 O data: (i)have random-like distribution through theoretical δ 18 O-W/R curves and (ii)suggest that water/rock ratios (0.08-0.4) needed to explain δ 18 O changes are higher by a factor of about 2-20 compared to the present-day water/rock ratio. These features indicate advection in both aquifers. According to the history of the Paris basin, this hydrogeological behaviour could have been effective since Jurassic/Cretaceous transition times. Inversely, the

  17. Water circulation control on carbonate-{delta}{sup 18}O records in a low permeability clay formation and surrounding limestones: The Upper Dogger-Oxfordian sequence from the eastern Paris basin, France

    Energy Technology Data Exchange (ETDEWEB)

    Lavastre, Veronique, E-mail: veronique.lavastre@univ-st-etienne.fr [Universite de Lyon, Universite Jean Monnet, F-42023 Saint Etienne (France)] [CNRS, UMR 6524, LMV, F-42023 Saint Etienne (France)] [Laboratoire de Geochimie des Isotopes Stables, Institut de Physique du Globe de Paris and Universite Paris 7 - UMR CNRS 7154, 4, place Jussieu, 75252 Paris cedex 05 (France); Ader, Magali [Laboratoire de Geochimie des Isotopes Stables, Institut de Physique du Globe de Paris and Universite Paris 7 - UMR CNRS 7154, 4, place Jussieu, 75252 Paris cedex 05 (France); Buschaert, Stephane [Andra, Parc de la Croix Blanche, 7-8 rue Jean Monnet, 92 298 Chatenay-Malabry Cedex (France); Petit, Eddy; Javoy, Marc [Laboratoire de Geochimie des Isotopes Stables, Institut de Physique du Globe de Paris and Universite Paris 7 - UMR CNRS 7154, 4, place Jussieu, 75252 Paris cedex 05 (France)

    2011-05-15

    Research Highlights: > Up. Dog./Oxf. sequence is investigated for radioactive waste disposal feasibilities. > Marine carbonates suffered isotopic exchanges with meteoric water. > Modelling shows that very low W/R ratio can explain isotopic changes in clay layer. > Higher W/R ratio are needed to reach isotopic changes in carbonated layers. > Confirmed barrier property of clay layer was probably reached during early burial. - Abstract: Upper Dogger to Oxfordian Formations in the eastern part of the Paris basin (France) are currently being investigated by the French nuclear waste management agency (Andra), testing the feasibility of long-term deep nuclear waste disposal in the Callovo-Oxfordian claystones. Characterising the hydrogeological behaviour of the Callovo-Oxfordian claystones is, therefore, essential in evaluating its potential as a geological barrier. In order to evaluate and quantify water/rock interactions experienced over geological time by these Formations, bulk carbonate {delta}{sup 13}C and {delta}{sup 18}O were measured and calculations of water-rock ratios were used to explain carbonate-{delta}{sup 18}O changes. Meteoric porewater and a maximum temperature reached of about 40 deg. C were considered. The Jurassic marine carbonate {delta}{sup 13}C was preserved in the Callovo-Oxfordian claystones and in the overlying limestones (-0.28 per mille to 3.39 per mille/PDB), while the {delta}{sup 18}O values are lower by 0-5 per mille (-6.25 per mille to -1.32 per mille/PDB). Calculations show that Upper Dogger and Oxfordian Limestone {delta}{sup 18}O data: (i)have random-like distribution through theoretical {delta}{sup 18}O-W/R curves and (ii)suggest that water/rock ratios (0.08-0.4) needed to explain {delta}{sup 18}O changes are higher by a factor of about 2-20 compared to the present-day water/rock ratio. These features indicate advection in both aquifers. According to the history of the Paris basin, this hydrogeological behaviour could have been

  18. SLAG, LIMESTONE, AND UREA APPLICATION IN LATOSOL CULTIVATED WITH RICE APLICAÇÃO DE ESCÓRIA SIDERÚRGICA, CALCÁRIO E UREIA EM LATOSSOLO CULTIVADO COM ARROZ

    Directory of Open Access Journals (Sweden)

    Renato de Mello Prado

    2011-04-01

    Full Text Available Slag is a calcium silicate and silicon source, whose corrective action on soil is similar to the limestone one. Despite its corrective and fertilizing potential, there is little information about its effects on soil chemical attributes. The study evaluated the effects of the slag, limestone, and urea application on the chemical attributes of a Brazilian Oxisol cultivated with rice. The treatments consisted of two corrective agents sources (limestone and slag, with three doses (1.3 g dm-3, 2.6 g dm-3, and 5,2 g dm-3; three N doses (80 mg dm-3, 160 mg dm-3, and 320 mg dm-3, applied as urea; and a control, arranged in randomized blocks, in a factorial scheme, with four replications. Ninety days after the soil incubation and 120 days after planting, soil samples were collected for chemical analysis. The slag was efficient in correcting soil acidity, and nitrogen fertilization contributed to increment acidity in the soil cultivated with rice, decreasing base saturation, as well as the Ca and Mg content. The slag application improved silicon availability, however, when associate to the nitrogen fertilization, the silicon content in the soil did not change.

    A escória de siderurgia é um silicato de cálcio e fonte de silício, que tem ação corretiva da acidez do solo semelhante à do calcário. Apesar do seu grande potencial de uso como corretivo e fertilizante, existem poucas informações sobre seus efeitos nos atributos químicos do solo. O estudo foi realizado com a cultura do arroz, objetivando-se avaliar os efeitos da aplicação da escória de siderurgia, calcário e ureia nas alterações dos atributos químicos de um Latossolo Vermelho distrófico. Os tratamentos constaram da combinação de duas fontes de materiais corretivos (calcário e esc

  19. Fluids transfer in porous media, the case of carbonates and clay/limestone interfaces. Integrated study of petrophysical, sedimentology and microstructures.The case of two carbonates: the case of two carbonates the Oolithe Blanche from the Paris Basin and the Globigerina Limestone of maltese islands

    International Nuclear Information System (INIS)

    Casteleyn, Lisa

    2011-01-01

    Geological storage is now considered as a technical solution for CO_2 storage and nuclear waste management (for high-level and intermediate-level long-lived radioactive waste). A geological storage is a long term project which implies a particular protocol in order to better determine and to better understand the host rock, especially in terms of transport mechanisms. The geological formations studied are chosen in function of their storage capacity because gas storage or nuclear waste storage do not need the same requirements. In case of CO_2 storage, the host formation must provide good reservoir properties in order to facilitate the injection. Here, the safety of the storage is guaranteed by traps (structural, residual, mineral) and by the presence of a cap rock. Concerning nuclear waste storage, the host must retain at best the potential radioactive fluids and gas leaks, and this is the reason why storage sites are studied within low porous and low permeable formation, like argillite organelles. The work presented in the PhD thesis is related to two storage projects. The first one is focused on the petrophysical study of a potential host for CO_2 storage in the Paris Basin, the 'Oolithe Blanche' carbonate formation. The second project is an analogue study of the sedimentary structure explored in the Meuse/Haute-Marne laboratory. This laboratory is studied by ANDRA to be the first nuclear waste storage in a deep geological formation in France. The analogue was found in maltese archipelagos, which presents almost the same tabular structure as the one observed in the Meuse/Haute-Marne laboratory: limestone/clay/limestone affected by a weak tectonic deformation. In the first part, the Oolithe Blanche Formation study allowed to determine the reservoir properties of the three principals facies of the formation. This study was realized on plugs sampled on quarries in Burgundy (France). Those facies are characterized by different environmental processes and deposit

  20. Slag Behavior in Gasifiers. Part II: Constitutive Modeling of Slag

    Energy Technology Data Exchange (ETDEWEB)

    Massoudi, Mehrdad [National Energy Technology Laboratory; Wang, Ping

    2013-02-07

    The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal present a special challenge of modeling efforts in computational fluid dynamics applications. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1,300 °C and 1,500 °C, the viscosity is approximately 25 Pa·s. As the operating temperature decreases, the slag cools and solid crystals begin to form. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied. We propose a new constitutive model, where the stress tensor not only has a yield stress part, but it also has a viscous part with a shear rate dependency of the viscosity, along with temperature and concentration dependency, while allowing for the possibility of the normal stress effects. In Part I, we reviewed, identify and discuss the key coal ash properties and the operating conditions impacting slag behavior.

  1. Estudo da potencialidade da aplicação de uma argila contaminada com calcário na produção de placas cerâmicas Study of the potentiality of the application of a contaminated clay with limestone in the production of ceramic plates

    Directory of Open Access Journals (Sweden)

    R. A. L. Soares

    2012-12-01

    Full Text Available Na região da cidade de Teresina, PI, encontra-se uma grande quantidade de jazidas de argilas de queima vermelha usadas na produção de cerâmica estrutural, sendo o principal motivo da instalação de um pólo cerâmico nesta região. Porém muitas destas jazidas não estão sendo exploradas de forma adequada ou simplesmente abandonadas por causa da contaminação com calcário, sendo este o principal contaminante indesejável pelos ceramistas do pólo teresinense. Assim, esta pesquisa tem como objetivo avaliar a potencialidade de aplicação de uma argila com calcário na produção de placas de revestimento cerâmico de queima vermelha. Para isso foram caracterizadas uma massa cerâmica usada na produção de revestimento semiporoso e uma argila contaminada com calcário. As matérias-primas foram queimadas em forno industrial separadamente e em combinação nas proporções de 25%, 50% e 75% em peso da argila adicionada a massa industrial. Foram realizados nos corpos de prova queimados ensaios tecnológicos de retração linear, absorção de água e resistência mecânica. A microestrutura foi avaliada através de análise por difração de raios X. Os resultados mostraram potencialidade da utilização da argila contaminada com calcário em massa de revestimento cerâmico.In the city of Teresina area, capital of Piauí, Brazil, there is a lot of clay deposits red burning used in the production of structural ceramics, being the main reason for installing a ceramic center in the region. But many of these deposits are not being adequately exploited or simply abandoned because of contamination with limestone, which is the main undesirable contaminant for the ceramic producers pole of Teresina. Thus, this research aims to evaluate the capability of applying some clay with limestone in the production of these plates of red ceramic burning. A ceramic body used in the production of coating semiporous and a contaminated clay with limestone were

  2. Influence of limestone powder on the reaction kinetics and mechanical properties of sodium carbonate activated slag

    NARCIS (Netherlands)

    Yuan, B.; Yu, Q.; Brouwers, H.J.H.

    2016-01-01

    The effects of limestone powder (LP) on the performance of Portland cement based composites have been extensively studied, considering that LP not only acts as nuclei sites, but that it is also chemically involved in the hydration process, which improves the reaction degree at the early age. In high

  3. Effective stress law for the permeability and deformation of four porous limestones

    Science.gov (United States)

    Wang, Y.; Meng, F.; Wang, X.; Baud, P.; Wong, T. F.

    2017-12-01

    The effective stress behavior of a rock is related to the geometric of its pore space. In a microscopically homogeneous assemblage, effective stress coefficients for permeability, volumetric strain and porosity change are predicted to be equal to or less than unity. Experimental measurements are in basic agreement with this prediction, with exceptions particularly in clay-rich sandstones, for which effective stress coefficient for permeability up to 7 was documented. Little is known about carbonates, but Ghabezloo et al. [2009] studied the permeability of an oolitic limestone (from Nimes, France) with 17% porosity and reported effective stress coefficients up to 2.4. We investigated this phenomenon in Indiana, Leitha, Purbeck, and Thala limestones with porosities of 13-30%. Measurements were made at room temperature on water-saturated samples at confining and pore pressures of 7-15 MPa and 1-3 MPa, respectively. Unlike previous studies limited to the permeability, we also determined the effective stress coefficients for volumetric strain and porosity change. Indiana limestone is oolitic, and not surprisingly its behaviour was similar to Nimes limestone, with an effective stress coefficient for permeability of 2.5. Our Indiana limestone data showed that whereas the effective stress coefficient for volumetric strain was 1. Measurements on Purbeck and Thala limestones are consistent with these inequalities, with effective stress coefficients for permeability and porosity change >1 and that for volumetric strain <1. Even though Purbeck and Thala limestones are micritic with appreciable amount of quartz and dolomite, microstructural and mercury porosimetry data showed that their pore spaces are similar to the oolitic limestones, in that the pore size distribution is bimodal with significant fractions of both macropores and micropores. Berryman [1992] analyzed theoretically a rock made up of two porous constituents. Our new data are in agreement with inequalities he

  4. EPR as a tool for studying slags and slag-like systems

    Energy Technology Data Exchange (ETDEWEB)

    Slezak, A.; Lech, J. [Institute of Physics, Technical University of Czestochowa, Czestochowa (Poland)

    1997-12-31

    Results of possible applications of the EPR method for studying of steelwork slags properties and sintering processes involving some slag components are presented. Comparative experimental studies have been carried out at X-band both industrial slags and synthetic slag-like systems obtained by sintering mixtures of pure reagents of Ca-Al{sub 2}O{sub 3}-Fe{sub 2}O{sub 3} phase diagram. Tests of evolution of EPR spectra during sintering process have also been done, including sintering row mixtures currently used in cement industry. EPR spectra of Mn{sup 2+} ions, which have been observed quite resolved in nearly all studied samples, have been established very useful for studying kinetics of sintering process in systems involving the slags and components of the CaO-Al{sub 2}O{sub 3}-SiO{sub 2} diagram. (author). 20 refs, 5 figs, 1 tab.

  5. Geochemistry, environmental and provenance study of the Middle Miocene Leitha limestones (Central Paratethys

    Directory of Open Access Journals (Sweden)

    Ali Ahmed

    2017-06-01

    Full Text Available Mineralogical, major, minor, REE and trace element analyses of rock samples were performed on Middle Miocene limestones (Leitha limestones, Badenian collected from four localities from Austria (Mannersdorf, Wöllersdorf, Kummer and Rosenberg quarries and the Fertőrákos quarry in Hungary. Impure to pure limestones (i.e. limited by Al2O3 contents above or below 0.43 wt. % were tested to evaluate the applicability of various geochemical proxies and indices in regard to provenance and palaeoenvironmental interpretations. Pure and impure limestones from Mannersdorf and Wöllersdorf (southern Vienna Basin show signs of detrital input (REEs = 27.6 ± 9.8 ppm, Ce anomaly = 0.95 ± 0.1 and the presence of quartz, muscovite and clay minerals in impure limestones and diagenetic influence (low contents of, e.g., Sr = 221 ± 49 ppm, Na is not detected, Ba = 15.6 ± 8.8 ppm in pure limestones. Thus, in both limestones the reconstruction of original sedimentary palaeoenvironments by geochemistry is hampered. The Kummer and Fertőrákos (Eisenstadt–Sopron Basin comprise pure limestones (e.g., averages Sr = 571 ± 139 ppm, Na = 213 ± 56 ppm, Ba = 21 ± 4 ppm, REEs = 16 ± 3 ppm and Ce anomaly = 0.62 ± 0.05 and composed predominantly of calcite exhibiting negligible diagenesis. Deposition under a shallow-water, well oxygenated to intermittent dysoxic marine environment can be reconstructed. Pure to impure limestones at Rosenberg–Retznei (Styrian Basin are affected to some extent by detrital input and volcano-siliciclastic admixture. The Leitha limestones at Rosenberg have the least diagenetic influence among the studied localities (i.e. averages Sr = 1271 ± 261 ppm, Na = 315 ± 195 ppm, Ba = 32 ± 15 ppm, REEs = 9.8 ± 4.2 ppm and Ce anomaly = 0.77 ± 0.1 and consist of calcite, minor dolomite and quartz. The siliciclastic sources are characterized by immobile elemental ratios (i.e. La/Sc and Th/Co which apply not only for the siliciclastics, but also

  6. Geochemistry, environmental and provenance study of the Middle Miocene Leitha limestones (Central Paratethys)

    Science.gov (United States)

    Ali, Ahmed; Wagreich, Michael

    2017-06-01

    Mineralogical, major, minor, REE and trace element analyses of rock samples were performed on Middle Miocene limestones (Leitha limestones, Badenian) collected from four localities from Austria (Mannersdorf, Wöllersdorf, Kummer and Rosenberg quarries) and the Fertőrákos quarry in Hungary. Impure to pure limestones (i.e. limited by Al2O3 contents above or below 0.43 wt. %) were tested to evaluate the applicability of various geochemical proxies and indices in regard to provenance and palaeoenvironmental interpretations. Pure and impure limestones from Mannersdorf and Wöllersdorf (southern Vienna Basin) show signs of detrital input (REEs = 27.6 ± 9.8 ppm, Ce anomaly = 0.95 ± 0.1 and the presence of quartz, muscovite and clay minerals in impure limestones) and diagenetic influence (low contents of, e.g., Sr = 221 ± 49 ppm, Na is not detected, Ba = 15.6 ± 8.8 ppm in pure limestones). Thus, in both limestones the reconstruction of original sedimentary palaeoenvironments by geochemistry is hampered. The Kummer and Fertőrákos (Eisenstadt-Sopron Basin) comprise pure limestones (e.g., averages Sr = 571 ± 139 ppm, Na = 213 ± 56 ppm, Ba = 21 ± 4 ppm, REEs = 16 ± 3 ppm and Ce anomaly = 0.62 ± 0.05 and composed predominantly of calcite) exhibiting negligible diagenesis. Deposition under a shallow-water, well oxygenated to intermittent dysoxic marine environment can be reconstructed. Pure to impure limestones at Rosenberg-Retznei (Styrian Basin) are affected to some extent by detrital input and volcano-siliciclastic admixture. The Leitha limestones at Rosenberg have the least diagenetic influence among the studied localities (i.e. averages Sr = 1271 ± 261 ppm, Na = 315 ± 195 ppm, Ba = 32 ± 15 ppm, REEs = 9.8 ± 4.2 ppm and Ce anomaly = 0.77 ± 0.1 and consist of calcite, minor dolomite and quartz). The siliciclastic sources are characterized by immobile elemental ratios (i.e. La/Sc and Th/Co) which apply not only for the siliciclastics, but also for marls and

  7. Novel sintered ceramic materials incorporated with EAF carbon steel slag

    Science.gov (United States)

    Karayannis, V.; Ntampegliotis, K.; Lamprakopoulos, S.; Papapolymerou, G.; Spiliotis, X.

    2017-01-01

    In the present research, novel sintered clay-based ceramic materials containing electric arc furnace carbon steel slag (EAFC) as a useful admixture were developed and characterized. The environmentally safe management of steel industry waste by-products and their valorization as secondary resources into value-added materials towards circular economy have attracted much attention in the last years. EAF Carbon steel slag in particular, is generated during the manufacture of carbon steel. It is a solid residue mainly composed of rich-in- Fe, Ca and Si compounds. The experimental results show that the beneficial incorporation of lower percentages of EAFC up to 6%wt. into ceramics sintered at 950 °C is attained without significant variations in sintering behavior and physico-mechanical properties. Further heating up to 1100 °C strongly enhances the densification of the ceramic microstructures, thus reducing the porosity and strengthening their mechanical performance. On the other side, in terms of thermal insulation behavior as well as energy consumption savings and production cost alleviation, the optimum sintering temperature appears to be 950 °C.

  8. Effects of limestone petrography and calcite microstructure on OPC clinker raw meals burnability

    Science.gov (United States)

    Galimberti, Matteo; Marinoni, Nicoletta; Della Porta, Giovanna; Marchi, Maurizio; Dapiaggi, Monica

    2017-10-01

    Limestone represents the main raw material for ordinary Portland cement clinker production. In this study eight natural limestones from different geological environments were chosen to prepare raw meals for clinker manufacturing, aiming to define a parameter controlling the burnability. First, limestones were characterized by X-Ray Fluorescence, X-Ray Powder Diffraction and Optical Microscopy to assess their suitability for clinker production and their petrographic features. The average domains size and the microstrain of calcite were also determined by X-Ray Powder Diffraction line profile analysis. Then, each limestone was admixed with clay minerals to achieve the adequate chemical composition for clinker production. Raw meals were thermally threated at seven different temperatures, from 1000 to 1450 °C, to evaluate their behaviour on heating by ex situ X-Ray Powder Diffraction and to observe the final clinker morphology by Scanning Electron Microscopy. Results indicate the calcite microstrain is a reliable parameter to predict the burnability of the raw meals, in terms of calcium silicates growth and lime consumption. In particular, mixtures prepared starting from high-strained calcite exhibit a better burnability. Later, when the melt appears this correlation vanishes; however differences in the early burnability still reflect on the final clinker composition and texture.

  9. A numerical model for chemical reaction on slag layer surface and slag layer behavior in entrained-flow gasifier

    Directory of Open Access Journals (Sweden)

    Liu Sheng

    2013-01-01

    Full Text Available The paper concerns with slag layer accumulation, chemical reaction on slag layer surface, and slag layer flow, heat and mass transfer on the wall of entrained-flow coal gasifier. A slag layer model is developed to simulate slag layer behaviors in the coal gasifier. This 3-D model can predict temperature, slag particle disposition rate, disposition particle composition, and syngas distribution in the gasifier hearth. The model is used to evaluate the effects of O2/coal ratio on slag layer behaviors.

  10. Studies to overcome the manufacturing problems in blast furnace tap hole clay of Integrated Steel Plants: Experimental approach

    Science.gov (United States)

    Siva kumar, R.; Mohammed, Raffi; Srinivasa Rao, K.

    2018-03-01

    Integrated Steel Plants commonly uses Blast Furnace route for iron production which accounts for over 60 % of the world iron output. Blast Furnace runs for ten to twenty years without repairing hearth walls and Tap Hole (TH). Tap hole is an outlet for hot metal produced in a Blast Furnace and run from the shell of the furnace into the interior allowing access to the molten material. Tapping is the term used for drilling a hole through the tap hole which allows the molten iron and slag to flow out. In Iron making process, removal of liquid iron from furnace and sending it for steel making is known as cast house practice. For tapping liquid iron and operating the tap hole requires a special type of clay. Tap hole clay (THC) used to stop the flow of liquid iron and slag from the blast furnace. Present work deals with the study on manufacturing of THC at Visakhapatnam Steel Plant and problems related to manufacturing. Experiments were conducted to solve the identified problems and results are furnished in detail. The findings can improve the manufacturing process and improve the productivity of tap hole clay.

  11. Mixture of industrial waste oxidized titanium and reduced slag from electric furnace used as hydraulic material. Denkiro kangen slug to sanka titan kogyo haikibutsu no kongobutsu no suinan zairyo to shiteno riyo

    Energy Technology Data Exchange (ETDEWEB)

    Honda, A [Osaka City University, Osaka (Japan). Faculty of Engineering; Kuwayama, T [Daido Institute of Technology, Nagoya (Japan); Yamada, M; Ikezaki, H [Osaka City University, Osaka (Japan). Faculty of Engineering

    1990-10-29

    Slag released from an electric furnace consists mainly of waste steel. There are two types of slag, namely, oxidized slag and reduced slag. Reduced slag, which is generally in the form of powder, is difficult to recycle as compared with oxidized slag. However, with a hydraulicity, some reduced slag is expected to be useful as hydraulic material. Test results obtained here show that the hydraulic properties of reduced slag powder can be improved by mixing it with gypsum and that the resultant mixture can serve to improve the prooperties of soft clay. Another study is made to determine the potential, as hydraulic material, of mixtures of reduced slag powder and waste gypsum material with a high gypsum content released from an oxidized titanium production process. The hydraulicity is found to develop as a result of the formation of a hydrate of calcium aluminate which is contained in the slag. Addition of water to the hydrate and gypsum cause the formation of ettringite, leading to an increased uniaxial compressive strength. These findings indicate that the above-mentioned mixture can be useful to improve the hydraulic properties of coal ash to be disposed of at landfill sites. 5 refs., 5 figs., 1 tab.

  12. Rheology, strain localization and stress history in the limestones of Bure (Meuse, France)

    International Nuclear Information System (INIS)

    Rolland, A.

    2013-01-01

    In order to demonstrate the feasibility of a radioactive waste repository (HLW) in clay-stone formation, the french national radioactive waste management agency (Andra) started in 2000 to build an underground research laboratory (URL) at Bure in the south of the Meuse district. The target horizon for the laboratory is a 135 m thick layer of argillaceous rock (Callovo-Oxfordian clay-stone) that lies between about 420 and 555 meters below the surface at the URL site. The argillite layer (COX) is surrounded by limestones from the Dogger and the Oxfordian ages (respectively 164,7 to 175,6 Ma and 161,2 to 164,7 Ma). Numerous stylolites were found in these limestones. The aim of this work is to study the rheology of these stylolites-rich horizons and the stylolites as stress gauges in the Dogger and Oxfordian formations. In this work, a wide range of samples with and without stylolites were sampled in the Dogger and Oxfordian formations. Petrophysical measurements and microstructural studies showed that all these limestones have a microporous structure. We showed that the stylolites induced significant variations in some physical properties and in the rock strength. Based on an analytical model, presented here in details, linking a characteristic length associated to the stylolites morphology and the stress associated to the development of that stylolites, a method for the morphology analysis of stylolites is developed, using a Fourier power spectrum technique, by taking into account all the difficulties linked to the use of cores from deep boreholes. We apply this method on stylolites at various depths, starting from the Oxfordian formation at a depth of 158 meters to the Dogger formation at a depth of 800 meters. No stylolites are found in the intermediate Callovo-Oxfordian clay-stone formation. We analyze 1D profiles taken on the outer part of the cores. In agreement with theoretical predictions, we always observe two regimes for small and large scales separated by a

  13. Integrity of clay till aquitards to DNAPL migration: Assessment using current and emerging characterization tools

    DEFF Research Database (Denmark)

    Fjordbøge, Annika Sidelmann; Janniche, Gry Sander; Jørgensen, Torben H.

    2017-01-01

    Field investigations were carried out to determine the occurrence of tetrachloroethene (PCE) dense non-aqueous phase liquid (DNAPL), the source zone architecture and the aquitard integrity at a 30-50 year old DNAPL release site. The DNAPL source zone is located in the clay till unit overlying......% of the total PCE mass. The data set, and associated data analysis, supported vertical migration of DNAPL through fractures in the upper part of the clay till, horizontal migration along high permeability features around the redox boundary in the clay till, and to some extent vertical migration through...... the fractures in the reduced part of the clay till aquitard to the underlying limestone aquifer. The aquitard integrity to DNAPL migration was found to be compromised at a thickness of reduced clay till of less than 2 m....

  14. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    Science.gov (United States)

    Piatak, Nadine; Seal, Robert

    2012-01-01

    The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the <2 mm-size fraction of surface composite slag material or crushed slag from at depth in piles 1 and 2 are mineralogically similar to the large surface slag fragments from those piles with the addition of phases such as feldspars, Fe oxides, and clay minerals that are either secondary weathering products or entrained from the underlying bedrock. Pile 3 slag contains mostly skeletal forsteritic olivine and Ti-bearing aluminian diopside, dendritic or fine-grained subhedral melilite, glass, euhedral spinel, metallic Fe, alabandite–oldhamite solid solution, as well as a sparse Ti carbonitride phase. The bulk chemistry of the slag is dominated by Al2O3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe2O3, K2O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al2O3, CaO and S, and low in Fe2O3, K2O and SiO2

  15. Application of a clay-slag geopolymer matrix for repairing damaged concrete: Laboratory and industrial-scale experiments

    Czech Academy of Sciences Publication Activity Database

    Perná, Ivana; Hanzlíček, Tomáš; Boura, P.; Lučaník, A.

    2017-01-01

    Roč. 59, č. 10 (2017), s. 929-937 ISSN 0025-5300 Institutional support: RVO:67985891 Keywords : blast-furnace slag * geopolymer * scanning electron microscopy (SEM) * damaged concrete repair * long-term monitoring Subject RIV: JJ - Other Materials OBOR OECD: Composites (including laminates, reinforced plastics, cermets, combined natural and synthetic fibre fabrics Impact factor: 0.418, year: 2016

  16. BRICKS WITH TOTAL REPLACEMENT OF CLAY BY FLY ASH MIXED WITH DIFFERENT MATERIALS

    OpenAIRE

    J.N Akhtar; J.Alam; M.N Akhtar

    2011-01-01

    Fly ash is a powdery substance obtained from the dust collectors in the Thermal power plants that use coal as fuel. From the cement point of view the mineralogy of Fly ash is important as it contains 80% - 90% of glass. The impurities in coal-mostly clays, shale’s, limestone & dolomite; they cannot be burned so they turn up as ash. The Fly ash of class C category was used as a raw material to total replacement of clay for making Fly ash bricks. In present study the effect of Fly ash with high...

  17. Gravitational segregation of liquid slag in large ladle

    Directory of Open Access Journals (Sweden)

    J. Chen

    2012-04-01

    Full Text Available The process of gravitational segregation makes liquid steel slag components occur differentiation. And it shows that the upper part slag in the slag ladle contains higher CaO; and the lower part slag contains higher SiO2. The content of MgO (5,48 % in the upper part slag is higher than that of the lower part (2,50 %, and only Al2O3 content of the upper and the lower part slag is close to each other. The difference of chemical compositions in the slag ladle shows that there is gravitational segregation during slow solidification of liquid steel slag, which will has some impact of the steel slag processing on the large slag ladle.

  18. ALKALI-ACTIVATED CEMENT MORTARS CONTAINING RECYCLED CLAY-BASED CONSTRUCTION AND DEMOLITION WASTE

    Directory of Open Access Journals (Sweden)

    F. Puertas

    2015-09-01

    Full Text Available The use of clay-based waste as an aggregate for concrete production is an amply studied procedure. Nonetheless, research on the use of this recycled aggregate to prepare alkaline cement mortars and concretes has yet to be forthcoming. The present study aimed to determine: the behaviour of this waste as a pozzolan in OPC systems, the mechanical strength in OPC, alkali-activated slag (AAS and fly ash (AAFA mortars and the effect of partial replacement of the slag and ash themselves with ground fractions of the waste. The pozzolanic behaviour of clay-based waste was confirmed. Replacing up to 20 % of siliceous aggregate with waste aggregate in OPC mortars induced a decline in 7 day strength (around 23 wt. %. The behaviour of waste aggregate in AAMs mortars, in turn, was observed to depend on the nature of the aluminosilicate and the replacement ratio used. When 20 % of siliceous aggregate was replaced by waste aggregate in AAS mortars, the 7 day strength values remained the same (40 MPa. In AAFA mortars, waste was found to effectively replace both the fly ash and the aggregate. The highest strength for AAFA mortars was observed when they were prepared with both a 50 % replacement ratio for the ash and a 20 % ratio for the aggregate.

  19. Study on cementitious properties of steel slag

    Directory of Open Access Journals (Sweden)

    Zhu G.

    2013-01-01

    Full Text Available The converter steel slag chemical and mineral components in China’s main steel plants have been analysed in the present paper. The electronic microscope, energy spectrum analysis, X-ray diffraction analysis confirmed the main mineral compositions in the converter slag. Converter slag of different components were grounded to obtain a powder with specific surface area over 400m2/kg, making them to take place some part of the cement in the concrete as the admixture and carry out the standard tests. The results indicate that the converter slag can be used as cementitious materials for construction. Furthermore, physical mechanic and durability tests on the concrete that certain amount of cement be substituted by converter steel slag powder from different steel plants are carried out, the results show that the concrete with partial substitution of steel slag powder has the advantages of higher later period strength, better frost resistance, good wear resistance and lower hydration heat, etc. This study can be used as the technical basis for “Steel Slag Powder Used For Cement And Concrete”, “Steel Slag Portland Cement”, “Low Heat Portland Steel Slag Cement”, “Steel Slag Road Cement” in China, as well as a driving force to the works of steel slag utilization with high-value addition, circular economy, energy conservation and discharge reduction in the iron and steel industry.

  20. Overview of Steel Slag Application and Utilization

    Directory of Open Access Journals (Sweden)

    Lim J.W.

    2016-01-01

    Full Text Available Significant quantities of steel slag are generated as waste material or byproduct every day from steel industries. Slag is produced from different types of furnaces with different operating conditions. Slag contains Ferrous Oxide, Calcium Oxide, Silica etc. Physical and chemical properties of slag are affected by different methods of slag solidification such as air cooled, steam, and injection of additives. Several material characterization methods, such as X-ray Diffraction (XRD, Scanned Electron Microscopy (SEM and Inductive Coupled Plasma (ICP-OES are used to determine elemental composition in the steel slag. Therefore, slags can become one of the promising materials in various applications such as in transportation industry, construction, cement production, waste water and water treatment. The various applications of steel slag indicate that it can be reused and utilized rather than being disposed to the landfill. This paper presents a review of its applications and utilization.

  1. Processing and utilization of metallurgical slag

    Directory of Open Access Journals (Sweden)

    Alena Pribulová

    2016-06-01

    Full Text Available Metallurgy and foundry industry create a huge amount of slags that are by-products in production of pig iron, steel and cast iron. Slag is produced in a very large amount in pyrometallurgical processes, and is a huge source of waste if not properly recycled and utilized. With rapid growth of industrialization, land available for land-filling of large quantity of metallurgical slag is being reduced all over the world and disposal cost is becoming increasingly higher. Metallurgical slag from different metallurgical processes treated and utilized in different ways based on different slag characteristics. The most economic and efficient option for reducing metallurgical waste is through recycling, which is a significant contribution to saving natural resources and reducing CO2 emissions. Characteristic of slags as well as its treatment and utilization are given in the paper. Slag from pig iron and steel production is used most frequently in building industry. From experiments using blast furnace slag and granulated blast furnace slag as gravel, and water glass as binder it can be concluded that that the best results – the best values of compression strength and tensile strength were reached by using of 18% of water glass as a solidification activating agent. According to cubic compression strength, mixture from 50% blast furnace gravel, 50% granulated blast furnace slag and 18% water glass falls into C35/45 class of concrete. Such concrete also fulfils strength requirements for road concrete, moreover, it even exceeds them considerably and, therefore, it can find an application in construction of road communications or in production of concrete slabs.

  2. Litology and possibilities of comprehensive using modern alluvium Dnieper

    Directory of Open Access Journals (Sweden)

    Ivanchenko V. V.

    2015-09-01

    Full Text Available Studied mineralogy of bottom sediments of the Lower Dnieper. The identified minerals zirconium, rare earths (monazite, titanium, grenades, etc., is finding gold, silver and diamonds. In addition to typical detrital grains tumors installed component authigenic sediment - pyrite, marcasite, carbonates, goethite. The observed constant presence of particles of sludge, slag, refractory, metallurgical graphite, spinel, glass and ore balls - indicators of anthropogenic pollution. Search interest with gold, zircon, ilmenite, rutile, monazite, diamond. When passing extraction can be used light fraction minerals: quartz, kaolinite and other clay minerals and mushlevyy detritus and limestone.

  3. Slag-based saltstone formulations

    International Nuclear Information System (INIS)

    Langton, C.A.

    1987-01-01

    Approximately 400 x 10 6 liters of low-level alkaline salt solution will be treated at the Savannah River Plant (SRP) Defense Waste Processing Facility (DWPF) prior to disposal in concrete vaults at SRP. Treatment involves removal of CS + and Sr +2 followed by solidification and stabilization of potential contaminants in saltstone, a hydrated ceramic waste form. Chromium, technetium, and nitrate releases from saltstone can be significantly reduced by substituting hydraulic blast furnace slag for portland cement in the formulation designs. Slag-based mixes are also compatible with Class F fly ash used in saltstone as a functional extender to control heat of hydration and reduce permeability. A monolithic waste form is produced by the hydration of the slag and fly ash. Soluble ion release (NO 3 - ) is controlled by the saltstone microstructure. Chromium and technetium are less leachable from slag mixes compared to cement-based waste forms because these species are chemically reduced to a lower valence state by ferrous iron in the slag and precipitated as relatively insoluble phases, such as CR(OH) 3 and TcO 2 . 5 refs., 4 figs., 4 tabs

  4. Slag-based saltstone formulations

    International Nuclear Information System (INIS)

    Langton, C.A.

    1987-08-01

    Approximately 400 x 10 6 L of low-level alkaline salt solution will be treated at the Savannah River Plant (SRP) Defense Waste Processing Facility (DWPF) prior to disposal in concrete vaults at SRP. Treatment involves removal of Cs + and Sr +2 , followed by solidification and stabilization of potential contaminants in saltstone, a hydrated ceramic wasteform. Chromium, technetium, and nitrate releases from saltstone can be significantly reduced by substituting hydraulic blast furnace slag for portland cement in the formulation designs. Slag-based mixes are also compatible with the Class F flyash used in saltstone as a functional extender to control heat of hydration and reduce permeability. (Class F flyash is also locally available at SRP.) A monolithic wasteform is produced by the hydration of the slag and flyash. Soluble ion release (NO 3- ) is controlled by the saltstone microstructure. Chromium and technetium are less leachable from slag mixes because these species are chemically reduced to a lower valence state by ferrous iron in the slag and are precipitated as relatively insoluble phases, such as Cr(OH) 3 and TcO 2 . 3 refs., 3 figs., 2 tabs

  5. The hydration of slag, part 1: reaction models for alkali-activated slag

    NARCIS (Netherlands)

    Chen, Wei; Brouwers, H.J.H.

    2007-01-01

    Reaction models are proposed to quantify the hydration products and to determine the composition of C–S–H from alkali-activated slags (AAS). Products of the slag hydration are first summarized from observations in literature. The main hydration products include C–S–H, hydrotalcite, hydrogarnet, AFm

  6. Summary and conclusions of the faults-in-clay project

    International Nuclear Information System (INIS)

    Hallam, J.R.; Brightman, M.A.; Jackson, P.D.; Sen, M.A.

    1992-01-01

    This report summarises a research project carried out by the British Geological Survey, in cooperation with ISMES of Italy, into the geophysical detection of faults in clay formations and the determination of the hydrogeological effects of such faults on the groundwater flow regime. Following evaluation of potential research sites, an extensive programme of investigations was conducted at Down Ampney, Gloucester, where the Oxford Clay formation is underlain by the aquifers of the Great Oolite Limestone group. A previously unknown fault of 50 m throw was identified and delineated by electrical resistivity profiling; the subsequent development of a technique utilising measurements of total resistance improved the resolution of the fault 'location' to an accuracy of better than one metre. Marked anisotropy of the clay resistivities complicates conventional geophysical interpretation, but gives rise to a characteristic anomaly across the steeply inclined strata in the fault zone. After exploratory core drilling, an array of 13 boreholes was designed and completed for cross-hole seismic tomography and hydrogeological measurement and testing. The groundwater heads in the clays were found to be in disequilibrium with those in the aquifers, as a result of water supply abstraction. The indication is that the hydraulic conductivity of the fault zone is higher than that of the surrounding clay by between one and two orders of magnitude. Methodologies for the general investigation of faults in clay are discussed. (Author)

  7. SRL in-situ tests in the United Kingdom: Part 2, Surface analyses of SRS waste glass buried for one and two years in limestone at Ballidon, UK

    International Nuclear Information System (INIS)

    Namboodri, C.G. Jr.; Wicks, G.G.

    1991-01-01

    A multiphase experimental program to assess and understand waste glass behavior under a wide range of conditions has been in progress at the Savannah River Laboratory (SRL) for over a decade. An important part of this experimental effort is to assess the effects of repository relevant conditions on performance of SRS waste glass, in both controlled laboratory tests, as well as in actual field experiments. In laboratory test, SRS waste glass, simulated and in many cases also fully radioactive, has been tested in environments of salt, basalt, shale, granite, clay and tuff. In field experiments, there are four joint international programs being conducted in four different countries, involving burial of SRS simulated waste glass in granite, limestone, clay and salt geologies. This report discusses the SRS waste glass studies in limestone at Ballidon, UK

  8. Slags from steel production: Properties and their utilization

    Directory of Open Access Journals (Sweden)

    J. Vlcek

    2013-07-01

    Full Text Available During steel production a considerable amount of slags is produced. In addition to its usual processing, as recycling in device for steel production and preparation of aggregates, it is also possible to apply less common slag processing ways. Depending on cooling mode of the steel slags these may show some binding properties. Geopolymer type binders can be prepared from the slag using alkali activators or the hydraulic properties of the dicalciumsilicate present in the slag can be induced by water. The paper summarizes present state of material utilisation of the steel slags with focus on emphasize of the possible sources of the slag volume instability. The influence of process of slag cooling on its phase composition is documented. It was also found that slags from real sources show different parameters compared to samples obtained for laboratory examination.

  9. Glassy slag from rotary hearth vitrification

    International Nuclear Information System (INIS)

    Eschenbach, R.C.; Simpson, M.D.; Paulson, W.S.; Whitworth, C.G.

    1995-01-01

    Use of a Plasma Arc Centrifugal Treatment (PACT) system for treating mixed wastes containing significant quantities of soil results in formation of a glassy slag which melts at significantly higher temperatures than the borosilicate glasses. The slag typically contains mostly crystalline material, frequently in an amorphous matrix, thus the appellation open-quotes glassy slag.close quotes Details of the PACT process are given. The process will be used for treating buried wastes from Pit 9 at the Idaho National Engineering Laboratory and low-level mixed wastes from nuclear power plants in Switzerland. Properties of the slag after cooling to room temperature are reported, in particular the Product Consistency Test, for a number of different feedstocks. In almost all cases, the results compare favorably with conventional borosilicate glasses. In the PACT system, a transferred arc carries current from the plasma torch to a rotating molten bed of slag, which is the material being heated. Thus this transferred arc adds energy where it is needed - at and near the surface of the molten bath. Material is fed into the furnace through a sealed feeder, and falls into a rotating tub which is heated by the arc. Any organic material is quickly vaporized into the space above the slag bed and burned by the oxygen in the furnace. Metal oxides in the charge are melted into the slag. Metal in the feed tends to melt and collect as a separate phase underneath the slag, but can be oxidized if desired. When oxidized, it unites with other constituents forming a homogeneous slag

  10. A review of WIPP [Waste Isolation Pilot Plant] repository clays and their relationship to clays of adjacent strata

    International Nuclear Information System (INIS)

    Krumhansl, J.L.; Kimball, K.M.; Stein, C.L.

    1990-12-01

    The Salado Formation is a thick evaporite sequence located in the Permian Delaware Basin of southeastern New Mexico. This study focuses on the intense diagenetic alteration that has affected the small amounts of clay, feldspar, and quartz washed into the basin during salt deposition. These changes are of more than academic interest since this formation also houses the WIPP (Waste Isolation Pilot Plant). Site characterization concerns warrant compiling a detailed data base describing the clays in and around the facility horizon. An extensive sampling effort was undertaken to address these programmatic issues as well as to provide additional insight regarding diagenetic mechanisms in the Salado. Seventy-five samples were collected from argillaceous partings in halite at the stratigraphic level of the Waste Isolation Pilot Plant (WIPP). These were compared with twenty-eight samples from cores of the Vaca Triste member of the Salado, a thin clastic unit at the top of the McNutt potash zone, and with a clay-rich sample from the lower contact of the Culebra Dolomite (in the overlying Rustler Formation). These settings were compared to assess the influence of differences in brine chemistry (i.e., halite and potash facies, normal to hypersaline marine conditions) and sediment composition (clays, sandy silt, dolomitized limestone) on diagenetic processes. 44 refs., 11 figs., 5 tabs

  11. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Tervola, K.; Haerkki, J.

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquids temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) (14 refs.)

  12. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Tervola, K. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  13. Acid slag injection into the blast furnace tuyere zone

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J; Tervola, K [Oulu Univ. (Finland). Dept. of Process Engineering

    1997-12-31

    The possibility of acid slag injection and its effect on the slag formation and on the melting behaviour of the charge materials are studied in the present work. The work is partly based on the literature evaluating the slag formation, slag properties and the basic slag injection. The possibility of acid slag injection is first examined by studying changes in the composition of the primary slag if the share of the acid slag component (Kostamus pellet/RR) of the charge material is lowered. Phase diagrams and viscosity charts are used to evaluate the viscosity, and solidus/liquidus temperature in the slag phase. The share of the slag phase of the pellet is evaluated by calculating the amount of the acid slag injection. The injection rate of some injectants is also examined. The primary slag formed of the sinter and the coke ash is in liquid form and its viscosity is close to the viscosity of the blast furnace slag. It is possible that the liquid slag phase can be formed in the blast furnace without the presence of the acid pellet because the melting point and the viscosity of the slag is lowered by alkalies, sulfur and the dissolved ironoxide of the slag. If high SiO{sub 2} content materials alone are used for injection there is a risk that the slag phase of the tuyere zone becomes too viscous. Olivine and some iron containing components such as fayalite are possible injection material. More information is needed to evaluate the effect of acid slag injection on the operation of the blast furnace. (orig.) SULA 2 Research Programme; 2 refs.

  14. Aplicação superficial de calcário e diferentes resíduos em soja cultivada no sistema plantio direto Surface application of limestone and different residues on soybean grown in no-till system

    Directory of Open Access Journals (Sweden)

    Juliano Corulli Corrêa

    2009-01-01

    Full Text Available A prática da correção da acidez do solo pela aplicação superficial de corretivos sobre a palha no sistema plantio direto se restringe ao calcário, não havendo maiores estudos em relação à escória de aciaria, lama cal e lodo de esgoto centrifugado. O objetivo do trabalho foi avaliar os índices de acidez do solo e a produtividade da soja em função da aplicação superficial de lodo de esgoto centrifugado, lama cal, escória de aciaria e calcário dolomítico. O trabalho foi desenvolvido em Latossolo Vermelho distrófico, durante os anos agrícolas de 2002 a 2005, sob sistema plantio direto. Os tratamentos constituíram da aplicação superficial de escória de aciaria (E, lama cal (Lcal, lodo de esgoto centrifugado (LC, calcário dolomítico e sem aplicação de corretivo, em delineamento em blocos ao acaso, com quatro repetições. A aplicação superficial de escória de aciaria, lama cal e lodo de esgoto centrifugado permite a correção da acidez do solo, o deslocamento do Ca2+, o aumento da saturação por bases e redução do Al3+ até 40 cm, e para o calcário, até 20 cm, fatores que condicionaram o aumento da produtividade da soja para os tratamentos LC, E e Lcal em 2003/2004 e 2004/2005 e para LC e E em 2002/2003 no sistema plantio direto.The practice of correcting soil acidity by surface application of pH-correcting materials on crop residues in the no-till system is restricted to limestone. No further studies are available on the use of steel slag, lime mud, and centrifuged sewage sludge. The objective of this study was to evaluate soil acidity and yield of soybean as a function of surface application of centrifuged sewage sludge, lime mud, steel slag, and dolomitic limestone. The study was conducted on a dystrophic Clayey Rhodic Hapludox soil, during the 2002_2005 cropping seasons, under notill system. Treatments consisted on surface application of slag _ E, lime mud _ Lcal, centrifuged sewage sludge _ LC, dolomitic

  15. NEW TECHNOLOGY OF ASH AND SLAG CONCRETES

    Directory of Open Access Journals (Sweden)

    PAVLENKO T. M.

    2017-03-01

    Full Text Available Summary. Purpose. Development of scientific-technical bases of manufacture and application of concrete on the basis of ash and slag mixes of thermal power plants. Methods. It is proposed a new technology of preparation of ash and slag concrete mixes. First the ash and slag mix is dispersed through the sieve with meshes 5 mm in a fine-grained fraction and slag. Then, in accordance with the composition of the concrete, obtained fine-grained fraction, slag, cement and tempering water are separately dosed into the mixer. Results. It is proven the high efficiency of the proposed technology of manufacture of ash and slag concretes. It is established that this technological solution allows to increase the strength of concrete by 20...30%, and in the preparation of full-strength concrete to reduce the cement consumption by 15...20%. Scientific novelty. It is developed the new technology of ash and slag mixes application. The concrete mix on the basis of ash and slag mix has an optimal particle size distribution, which ensures the best compaction and, accordingly, the greatest strength of ash and slag concrete with the given cement consumption. Practical significance. The research results promote the mass application of ash and slag mixes of thermal power plants in construction, obtaining of products from the proposed concretes of low cost with high physical-mechanical properties. Conclusion. It is proven the high efficiency of the proposed technology of production of ash and slag concretes. It is established that this technological solution allows increasing concrete strength, and obtaining full-strength concrete to reduce cement consumption. The extensive application of such concrete in construction makes it possible to solve the problem of aggregates for concrete, promotes recycling of TPP waste and consequently the protection of the environment.

  16. Slag recycling of irradiated vanadium

    International Nuclear Information System (INIS)

    Gorman, P.K.

    1995-01-01

    An experimental inductoslag apparatus to recycle irradiated vanadium was fabricated and tested. An experimental electroslag apparatus was also used to test possible slags. The testing was carried out with slag materials that were fabricated along with impurity bearing vanadium samples. Results obtained include computer simulated thermochemical calculations and experimentally determined removal efficiencies of the transmutation impurities. Analyses of the samples before and after testing were carried out to determine if the slag did indeed remove the transmutation impurities from the irradiated vanadium

  17. Improving Beneficiation of Copper and Iron from Copper Slag by Modifying the Molten Copper Slag

    Directory of Open Access Journals (Sweden)

    Zhengqi Guo

    2016-04-01

    Full Text Available In the paper, a new technology was developed to improve the beneficiation of copper and iron components from copper slag, by modifying the molten slag to promote the mineralization of valuable minerals and to induce the growth of mineral grains. Various parameters, including binary basicity, dosage of compound additive, modification temperature, cooling rate and the end point temperature of slow cooling were investigated. Meanwhile, optical microscope, scanning electron microscope and energy dispersive spectrometer (SEM-EDS was employed to determine the mineralogy of the modified and unmodified slag, as well as to reveal the mechanisms of enhancing beneficiation. The results show that under the proper conditions, the copper grade of rougher copper concentrate was increased from 6.43% to 11.04%, iron recovery of magnetic separation was increased significantly from 32.40% to 63.26%, and other evaluation indexes were changed slightly, in comparison with unmodified copper slag. Moreover, matte and magnetite grains in the modified slag aggregated together and grew obviously to the mean size of over 50 μm, resulting in an improvement of beneficiation of copper and iron.

  18. Analytical study of getting clinker from metallurgical wastes

    Directory of Open Access Journals (Sweden)

    Володимир Петрович Кравченко

    2016-07-01

    Full Text Available The opportunities to get clinker (cement on the basis of 2-component mixtures of raw materials: waste slag + limestone (less than 10mm fraction unsuitable for sinter production and being a technological waste of preparing raw materials for steel production have been investigated. Chemical compositions of waste slag and limestone wastes were investigated in the central laboratory at the Illych plant. The waste slag was got at the «Ilyich» plant while waste limestone - less than 10 mm fraction - was got in the dumps of the mine group in Komsomolsk. Taking into account chemical composition fluctuations of the waste dump slags and limestone within a few percent, the optimal ratio of raw materials is 55-65% limestone waste, while it is 35-45% waste slag. The clinker quality is evaluated by its hydraulic module, which is equal to: m = 2,37 and is determined on the basis of the chemical composition of the 2-component raw material mixture. For this method of clinker production, the value of the hydraulic module is rather high; and the possibility of obtaining high-quality clinker of metallurgical wastes has been confirmed. The offered method for producing clinker makes it possible to utilize metallurgical wastes and to get substantial ecological and economic benefits

  19. Slags in steel making; Kuonat teraeksen valmistuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J.; Paeaetalo, M.; Karhu, P.; Jauhiainen, A.; Alamaeki, P.; Koski-Laine, S.; Ollila, J. [Oulu Univ. (Finland). Dept. of Process Engineering

    1996-12-31

    At the first step of the project all stages of the steelmaking processes were viewed from the blast furnace to the continuous casting. Slag knowledge of each processes were collected into a guide, which is meant to help both production and research. At the same time the essential problems caused by slags in steelmaking were focused. At the second step the focus of this slag-project were transferred into the desulphurization, converter, ladle and tundish slags. Wide slag knowledge has been divided into smaller parts and applied versatile into the steelmaking process taking into account the metallurgical, economical and qualitative aspects. (orig.) SULA 2 Research Programme; 13 refs.

  20. Slags in steel making; Kuonat teraeksen valmistuksessa

    Energy Technology Data Exchange (ETDEWEB)

    Haerkki, J; Paeaetalo, M; Karhu, P; Jauhiainen, A; Alamaeki, P; Koski-Laine, S; Ollila, J [Oulu Univ. (Finland). Dept. of Process Engineering

    1997-12-31

    At the first step of the project all stages of the steelmaking processes were viewed from the blast furnace to the continuous casting. Slag knowledge of each processes were collected into a guide, which is meant to help both production and research. At the same time the essential problems caused by slags in steelmaking were focused. At the second step the focus of this slag-project were transferred into the desulphurization, converter, ladle and tundish slags. Wide slag knowledge has been divided into smaller parts and applied versatile into the steelmaking process taking into account the metallurgical, economical and qualitative aspects. (orig.) SULA 2 Research Programme; 13 refs.

  1. Investigations on steel slag re-utilization in developing countries; Hatten tojokoku ni okeru tekko slag sairiyo ni kansuru chosa

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    In order to promote steel slag re-utilization in developing countries, a possibility was presented for technical cooperation to India, Indonesia and Thailand upon putting the status of slag utilization in Japan into order. Blast furnace slag produced in Japan (having a re-utilization rate of 95%) is re-utilized and processed as cement aggregates and road beds, and converter slag as civil engineering materials and ores. Steel making slag (having a re-utilization rate of 80%) is re-utilized as road, processing and civil engineering materials. Since the steel making slag faces intensifying competition with ash made by incinerating construction and general wastes, it is important to improve its price competitiveness or mixed utilization with other materials. Re-utilization has not advanced to a recognizable level in developing countries because of having no difficulty for availability of lands for wastes. However, growth of full-scale steel industries and elevation in tendency of environment preservation now urge increase in the slag re-utilization rate. Required to achieve the goal would include wider use of re-utilization technologies, quality control on slag, joint use of facilities to produce re-utilization products, and governmental assistance on burdens of transportation cost. Assistance from Japan is expected to help meet these requirements. 25 figs., 31 tabs.

  2. Production of precipitated calcium carbonate from industrial byproduct slags; Saostetun kalsiumkarbonaatin tuotanto karbonaattivapaista kuonatuotteista (SLAG2PCC)

    Energy Technology Data Exchange (ETDEWEB)

    Zevenhoven, R. [Aabo Akademi, Turku (Finland). Heat Engineering Lab.; Teir, S.; Eloneva, S.; Savolahti, J. [Helsinki Univ. of Technology, Espoo (Finland). Energy Technology and Environmental Protection

    2006-12-19

    Production of precipitate calcium carbonate from industrial by- product slags-project, 'SLAG2PCC', is a spin-off from ClimBus technology programme CO{sub 2} Nordic Plus-project, financed by the Finnish Technology Agency Tekes and the Finnish Recovery Boiler Committee. 'SLAG2PCC'-project is financed by Tekes, Ruukki Productions, UPM Kymmene and Waertsilae Finland. The possibility to produce precipitated calcium carbonate, PCC, from carbonate free industrial by-products (slags), combined with binding of carbon dioxide for climate change mitigation is studied in this project. The suitability of a process found from the literature, in which calcium used for carbonation is dissolved from calcium silicates using acetic acid as a solvent, is investigated for the carbonation of slags from the steel industry. During the calcium extraction experiments performed in the CO2 Nordic Plus - project it was found out that calcium is rapidly extracted from blast furnace and basic oxygen furnace slags. Atmospheric carbonation of the solution containing the dissolved slag and acetic acid directly has not succeeded yet due to low pH of the solution. Addition of NaOH, to increase of the solution pH, resulted in calcium carbonate precipitate in atmospheric pressure. The future goal of the project is to optimize process conditions so that the formed calcium carbonate is suitable for use as PCC. (orig.)

  3. Recovery of metal values from copper slag and reuse of residual secondary slag.

    Science.gov (United States)

    Sarfo, Prince; Das, Avimanyu; Wyss, Gary; Young, Courtney

    2017-12-01

    Resource and environmental factors have become major forces in mining and metallurgy sectors driving research for sustainability purposes. The concept of zero-waste processing has been gaining ground readily. The scant availability of high quality raw materials has forced the researchers to shift their focus to recycling while the exceedingly stringent environmental regulations have forced researchers to explore new frontiers of minimizing/eliminating waste generation. The present work is aimed at addressing both aspects by employing recycling to generate wealth from copper slag and producing utilizable materials at the same time thus restoring the ecosystem. Copper slag was characterized and processed. The pyro-metallurgical processing prospects to generate utilizable materials were arrived at through rigorous thermodynamic analysis. Carbothermal reduction at elevated temperature (near 1440°C) helped recover a majority of the metal values (e.g., Fe, Cu and Mo) into the iron-rich alloy product which can be a feed material for steel making. On the other hand, the non-metallic residue, the secondary slag, can be used in the glass and ceramic industries. Reduction time and temperature and carbon content were shown to be the most important process variables for the reaction which were optimized to identify the most favored operating regime that maximizes the metal recovery and simultaneously maximizes the hardness of the secondary slag and minimizes its density, the two major criteria for the secondary slag product to be utilizable. The flux addition level was shown to have relatively less impact on the process performance if these are maintained at an adequate level. The work established that the copper slag, a waste material, can be successfully processed to generate reusable products through pyrometallurgical processing. Copyright © 2017 Elsevier Ltd. All rights reserved.

  4. Modelling of slag emulsification and slag reduction in CAS-OB process

    OpenAIRE

    Sulasalmi, P. (Petri)

    2016-01-01

    Abstract Composition Adjustment by Sealed argon bubbling – Oxygen Blowing (CAS-OB) process is a ladle treatment process that was developed for chemical heating and alloying of steel. The main stages of the process are heating, (possible) alloying and reduction of slag. The CAS-OB process aims for homogenization and control of the composition and temperature of steel. In this dissertation, a mathematical reaction model was developed for the slag reduction stage of the CAS-OB process. Sl...

  5. Slagging Behavior of Straw and Corn Stover and the Fate of Potassium under Entrained-Flow Gasification Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Leiser, S.; Cieplik, M.K.; Smit, R. [Energy research Centre of the Netherlands ECN, Post Office Box 1, 1755 ZG Petten (Netherlands)

    2013-07-01

    The behavior of straw and corn stover (non-food agricultural residues potentially available for power generation) was studied in a lab-scale reactor under entrained-flow gasification conditions typical for existing integrated gasification combined cycle power systems. This experimental work was assisted by a range of ash-specific analyses and thermodynamic modeling to gain insights into both the physics and chemistry of ash formation and melting behavior. It was observed that, although the major part of the primarily siliceous native ash promptly forms a molten slag, much of the alkalis are evaporated into the syngas. These gas-borne alkalis can potentially cause aerosol formation in the gasifier, gas quench, syngas cooler, and quench systems, resulting in both operating problems (fouling) and emission issues. To minimize the alkali release from straw and corn stover, the addition of an additive (clay) has been proven to be a highly promising method without the negative effects for the melting behavior of the slag.

  6. Characteristics and environmental aspects of slag: a review

    Science.gov (United States)

    Piatak, Nadine M.; Parsons, Michael B.; Seal, Robert R.

    2015-01-01

    Slag is a waste product from the pyrometallurgical processing of various ores. Based on over 150 published studies, this paper provides an overview of mineralogical and geochemical characteristics of different types of slag and their environmental consequences, particularly from the release of potentially toxic elements to water. This chapter reviews the characteristics of both ferrous (steel and blast furnace Fe) and non-ferrous (Ag, Cu, Ni, Pb, Sn, Zn) slag. Interest in slag has been increasing steadily as large volumes, on the order of hundreds of millions of tonnes, are produced annually worldwide. Research on slag generally focuses on potential environmental issues related to the weathering of slag dumps or on its utility as a construction material or reprocessing for secondary metal recovery. The chemistry and mineralogy of slag depend on the metallurgical processes that create the material and will influence its fate as waste or as a reusable product.

  7. Thermodynamic modelling of alkali-activated slag cements

    International Nuclear Information System (INIS)

    Myers, Rupert J.; Lothenbach, Barbara; Bernal, Susan A.; Provis, John L.

    2015-01-01

    Highlights: • A thermodynamic modelling analysis of alkali-activated slag cements is presented. • Thermodynamic database describes zeolites, alkali carbonates, C–(N–)A–S–H gel. • Updated thermodynamic model for Mg–Al layered double hydroxides. • Description of phase assemblages in Na 2 SiO 3 - and Na 2 CO 3 -activated slag cements. • Phase diagrams for NaOH-activated and Na 2 SiO 3 -activated slag cements are simulated. - Abstract: This paper presents a thermodynamic modelling analysis of alkali-activated slag-based cements, which are high performance and potentially low-CO 2 binders relative to Portland cement. The thermodynamic database used here contains a calcium (alkali) aluminosilicate hydrate ideal solid solution model (CNASH-ss), alkali carbonate and zeolite phases, and an ideal solid solution model for a hydrotalcite-like Mg–Al layered double hydroxide phase. Simulated phase diagrams for NaOH- and Na 2 SiO 3 -activated slag-based cements demonstrate the high stability of zeolites and other solid phases in these materials. Thermodynamic modelling provides a good description of the chemical compositions and types of phases formed in Na 2 SiO 3 -activated slag cements over the most relevant bulk chemical composition range for these cements, and the simulated volumetric properties of the cement paste are consistent with previously measured and estimated values. Experimentally determined and simulated solid phase assemblages for Na 2 CO 3 -activated slag cements were also found to be in good agreement. These results can be used to design the chemistry of alkali-activated slag-based cements, to further promote the uptake of this technology and valorisation of metallurgical slags

  8. Avaliação agronômica da escória de siderurgia na cana-de-açúcar durante cinco ciclos de produção Agronomic evaluation of siderurgy slag in sugarcane during five cycles of production

    Directory of Open Access Journals (Sweden)

    Fabiano Barbiere Brassioli

    2009-01-01

    Full Text Available A escória de siderurgia, como material corretivo de acidez com reação mais lenta que o calcário, poderá beneficiar culturas de ciclo longo como a cana-de-açúcar. Assim, este trabalho teve como objetivo avaliar a resposta da cultura da cana-de-açúcar durante cinco ciclos de produção, decorrente da aplicação da escória de siderurgia. O trabalho foi realizado no município de Ituverava (SP, em Latossolo Vermelho-Amarelo (V=26%. Utilizou-se o delineamento experimental em blocos casualizados, em esquema fatorial 2 x 4, com quatro repetições. Os fatores constituíram-se de dois materiais corretivos (escória de siderurgia e calcário calcítico e quatro doses: 0; 1,23, 2,52 e 3,8 t ha-1 equivalente a CaCO3. Avaliou-se ao longo de cinco ciclos de cultivo, a produção de colmos (safras 1998/1999 até 2002/2003; nos quatro primeiros ciclos realizou-se a amostragem do solo (camada de 0-20 cm de profundidade e determinou-se a saturação por bases. A escória de siderurgia e o calcário calcítico foram semelhantes na correção da acidez do solo, ao longo dos ciclos de cultivo da cana-de-açúcar. A maior produção acumulada de colmos está associada à saturação por bases no solo próxima a 60% e 70% para uso do calcário e da escória de siderurgia, respectivamente.The siderurgy slag, as acidity correction material with reaction slower than the limestone, can benefit long-term crops such as sugar cane. This work had as objective to evaluate the response of the sugarcane during five cycles of production as function of the application of siderurgy slag. The work was carried out at Ituverava (SP, in a Red Yellow Latosol (V=26%. The experimental design was randomized blocks in factorial scheme 2 x 4, with four replications. The factors consisted of two corrective materials (slag of siderurgy and limestone at four levels: 0; 1.23, 2.52 and 3.8 t ha-1 equivalent of CaCO3. The cane stalk production was evaluated throughout five cycles of

  9. Neutron activation analysis of some building materials

    International Nuclear Information System (INIS)

    Salagean, M.; Pantelica, A.; Georgescu, I.I.; Muntean, M.I.

    1999-01-01

    Over the past decade, indoor air quality has become a growing environmental problem. A careful selection of building materials concerning the acceptance of chemical and radioactive emissions is one of the ways to ensure high indoor air quality. Nowadays, it is a tendency to obtain new building materials having good isolation properties and low density by using the cheap and practically inexhaustible solid waste products like furnace slag, fly coal ash and phosphogypsum, without combustion. The Romanian furnace slag containing generally, above 45 % CaO can be used alone or mixed with fly ash to obtain some binder materials with mechanical resistance comparable to the Portland cement. Different additives such as CaO+Na 2 SO 4 or CaCl 2 +Na 2 SO 4 are used as activating admixtures. Concentrations of As, Au, Ba, Br, Ca, Ce, Co, Cr, Cs, Eu, Fe, Hf, K, La, Lu, Mo, Na, Nd, Rb, Sb, Sc, Sr, Ta, Tb, Th, U, Yb, W and Zn in seven Romanian building materials were determined by Instrumental Neutron Activation Analysis (INAA) method at WWR-S Reactor of IFIN-HH, Bucharest. Raw material used in the cement production (∼75 % limestone, ∼25 % clay), cement samples from three different factories, furnace slag, phosphogypsum, and a type of brick compacted from furnace slag, fly coal ash, phosphogypsum, lime and cement have been analyzed. The fly coal ashes from five Romanian coal-fired power plants, resulting by the combustion of the xyloide brown coals, lignite and bituminous-subbituminous coals were previously analyzed. It was found that the content of the toxic microelements like As, Co, Cr, Th, U, Zn in the ceramic blocks is especially due to the slag and fly ash, the main components. This content depends on the particular sources of mineral raw materials. The presence of U, Th and K in slag is mainly correlated with the limestone and dolomite as used in the metallurgical process. (authors)

  10. Preparing hydraulic cement from oil-shale slag

    Energy Technology Data Exchange (ETDEWEB)

    1921-11-19

    A process for the preparation of hydraulic cementing material from oil shale or oil-shale slag according to Patent 411,584 is characterized by the fact that the oil-shale slag is added to burnt marl, blast-furnace slag, and the like, whereupon the mixture is milled to dust in the known way.

  11. Stress state variations among the clay and limestone formations of the molasse basin of Northern Switzerland

    International Nuclear Information System (INIS)

    Vietor, Tim; Mueller, Herwig; Frieg, Bernd; Klee, Gerd

    2012-01-01

    Document available in extended abstract form only. Full text of publication follows: The design of geological repositories for radioactive waste responds to the requirements of technical feasibility and long-term safety in the context of a specific geological setting. An important aspect of the geological setting is the primary stress field. To a large extent the stress state controls repository induced effects such as the excavation damage zone and the associated potential changes in the waste isolation properties of the host rock. Therefore the measurement of the stress state receives some attention where the site selection for geological repositories focuses onto relatively weak host rocks such as clay-stones and marly shales that tend to develop a significant excavation damage zone. Measurements of the minimum stress magnitudes in a recently drilled geothermal well in the Molasse Basin of northern Switzerland have yielded a stress profile reaching from 592 m to 1455 m depth. It straddles several rock units and includes the top of the crystalline basement. The sedimentary sequence consists of Marine limestones, shales and marls unconformably covered by Tertiary rocks of the Molasse. In other parts of the basin the evaporitic rocks of the Triassic Muschelkalk formation at the base of the sedimentary layer served as a regional detachment and enabled thin skinned thrusting and the formation of the Jura Fold and Thrust Belt in the Late Miocene. The stress measurements have been performed in the open hole by Mini-frac tests. The method uses a double packer system to isolate a one meter long interval of the borehole that is then pressurized at high injection rates up to the breakdown of the formation. Repeated pressurization of the interval allows to determine the stress that acts on the newly created fracture. The total injected volume during such a test is in the range of a few litres and the size of the fracture that extends from the borehole normal to the minimum

  12. Process-integrated slag treatment; Prozessintegrierte Schlackebehandlung

    Energy Technology Data Exchange (ETDEWEB)

    Koralewska, R.; Faulstich, M. [Technische Univ., Garching (Germany). Lehrstuhl fuer Wasserguete- und Abfallwirtschaft

    1998-09-01

    The present study compares two methods of washing waste incineration slag, one with water only, and one which uses additives during wet deslagging. The presented aggregate offers ideal conditions for process-integrated slag treatment. The paper gives a schematic description of the integrated slag washing process. The washing liquid serves to wash out the readily soluble constituents and remove the fines, while the additives are for immobilising heavy metals in the slag material. The study is based on laboratory and semi-technical trials on the wet chemical treatment of grate slag with addition of carbon dioxide and phosphoric acid. [Deutsch] Die dargestellten Untersuchungen beziehen sich auf den Vergleich zwischen einer Waesche der Muellverbrennungsschlacke mit Wasser und unter Zugabe von Additiven im Nassentschlacker. In diesem Aggregat bieten sich optimale Voraussetzungen fuer eine prozessintegrierte Schlackebehandlung. Die Durchfuehrung der integrierten Schlackewaesche wird schematisch gezeigt. Durch die Waschfluessigkeit sollen die leichtloeslichen Bestandteile ausgewaschen und die Feinanteile ausgetragen sowie durch die Additive zusaetzlich die Schwermetalle im Schlackematerial immobilisiert werden. Dazu erfolgten Labor- und halbtechnische Versuche zur nasschemischen Behandlung der Rostschlacken unter Zugabe von Kohlendioxid und Phosphorsaeure. (orig./SR)

  13. Influence of slag chemistry on the hydration of alkali-activated blast-furnace slag - Part I: Effect of MgO

    International Nuclear Information System (INIS)

    Ben Haha, M.; Lothenbach, B.; Le Saout, G.; Winnefeld, F.

    2011-01-01

    The hydration and the microstructure of three alkali activated slags (AAS) with MgO contents between 8 and 13 wt.% are investigated. The slags were hydrated in the presence of two different alkaline activators, NaOH and Na 2 SiO 3 .5H 2 O (WG). Higher MgO content of the slag resulted in a faster reaction and higher compressive strengths during the first days. The formation of C(- A)-S-H and of a hydrotalcite-like phase was observed in all samples by X-ray diffraction (XRD), thermal analysis (TGA) and scanning electron microscopy (SEM) techniques. Increasing the MgO content of the slag from 8 to 13% increased the amount of hydrotalcite and lowered the Al uptake by C-S-H resulting in 9% higher volume of the hydrates and a 50 to 80% increase of the compressive strength after 28 days and longer for WG activated slag pastes. For NaOH activated slags only a slight increase of the compressive strength was measured.

  14. Chemical durability of slag produced by thermal plasma melting of low-level miscellaneous solid wastes. Effects of slag composition

    International Nuclear Information System (INIS)

    Amakawa, Tadashi; Yasui, Shinji

    2001-01-01

    Low-level radioactive miscellaneous solid wastes are generated from commercial operation of nuclear power plants and will be generated from decommissioning of nuclear power plants in future. Static leaching tests were carried out in deionized water of 10degC on slag obtained by thermal plasma melting of simulating materials of the miscellaneous solids wastes with surrogate elements of radionuclides. It is found that logarithm of normalized elemental mass loss from the slag is proportional to the basicity represented by mole fractions of main structural oxides of the slag, such as SiO 2 , Al 2 O 3 , CaO, FeO and MgO. The range of static leaching rates from the slag is determined based on the above results and the basicity range of the miscellaneous solid wastes. Then we compared the leaching rates form the slag and from high level waste glasses. On these grounds, we concluded that the slag obtained by thermal plasma melting of miscellaneous solid wastes can stabilize radio-nuclides in it by no means inferior to the high level waste glasses. (author)

  15. Utilizing steel slag in environmental application - An overview

    Science.gov (United States)

    Lim, J. W.; Chew, L. H.; Choong, T. S. Y.; Tezara, C.; Yazdi, M. H.

    2016-06-01

    Steel slags are generated as waste material or byproduct every day from steel making industries.The potential environmental issues which are related with the slag dump or reprocessing for metal recovery are generally being focused in the research. However the chemistry and mineralogy of slag depends on metallurgical process which is able to determine whether the steel slag can be the reusable products or not. Nowadays, steel slag are well characterized by using several methods, such as X-ray Diffraction, ICP-OES, leaching test and many more. About the industrial application, it is mainly reused as aggregate for road construction, as armour stones for hydraulic engineering constructions and as fertilizers for agricultural purposes. To ensure the quality of steel slag for the end usage, several test methods are developed for evaluating the technical properties of steel slag, especially volume stability and environmental behaviour. In order to determine its environmental behaviour, leaching tests have been developed. The focus of this paper however is on those applications that directly affect environmental issues including remediation, and mitigation of activities that negatively impact the environment.

  16. Mechanism of Selenium Loss in Copper Slag

    Science.gov (United States)

    Desai, Bhavin; Tathavadkar, Vilas; Basu, Somnath

    2018-03-01

    During smelting of copper sulfide concentrate, selenium is distributed between silica-saturated iron-silicate slag and copper-iron sulfide matte. The recovery coefficients of selenium between slag and matte were determined as a function of the initial concentration of selenium at 1523 K (1250 °C) under an inert atmosphere in a vertical tubular furnace. The initial concentration of selenium was varied by the addition of metallic selenium as well as selenium dioxide to the mixture of slag and matte. Analysis of the results indicated high affinity of selenium for matte. The apparent loss of selenium with the slag was attributed to the presence of selenium-enriched matte particles entrapped in the slag, rather than dissolved SeO2. The mechanisms proposed by previous investigators were discussed and also compared with the results of the present investigation.

  17. Mechanism of Selenium Loss in Copper Slag

    Science.gov (United States)

    Desai, Bhavin; Tathavadkar, Vilas; Basu, Somnath

    2018-06-01

    During smelting of copper sulfide concentrate, selenium is distributed between silica-saturated iron-silicate slag and copper-iron sulfide matte. The recovery coefficients of selenium between slag and matte were determined as a function of the initial concentration of selenium at 1523 K (1250 °C) under an inert atmosphere in a vertical tubular furnace. The initial concentration of selenium was varied by the addition of metallic selenium as well as selenium dioxide to the mixture of slag and matte. Analysis of the results indicated high affinity of selenium for matte. The apparent loss of selenium with the slag was attributed to the presence of selenium-enriched matte particles entrapped in the slag, rather than dissolved SeO2. The mechanisms proposed by previous investigators were discussed and also compared with the results of the present investigation.

  18. Uranium recovery from slags of metallic uranium

    International Nuclear Information System (INIS)

    Fornarolo, F.; Frajndlich, E.U.C.; Durazzo, M.

    2006-01-01

    The Center of the Nuclear Fuel of the Institute of Nuclear Energy Research - IPEN finished the program of attainment of fuel development for research reactors the base of Uranium Scilicet (U 3 Si 2 ) from Hexafluoride of Uranium (UF 6 ) with enrichment 20% in weight of 235 U. In the process of attainment of the league of U 3 Si 2 we have as Uranium intermediate product the metallic one whose attainment generates a slag contend Uranium. The present work shows the results gotten in the process of recovery of Uranium in slags of calcined slags of Uranium metallic. Uranium the metallic one is unstable, pyrophoricity and extremely reactive, whereas the U 3 O 8 is a steady oxide of low chemical reactivity, what it justifies the process of calcination of slags of Uranium metallic. The calcination of the Uranium slag of the metallic one in oxygen presence reduces Uranium metallic the U 3 O 8 . Experiments had been developed varying it of acid for Uranium control and excess, nitric molar concentration gram with regard to the stoichiometric leaching reaction of temperature of the leaching process. The 96,0% income proves the viability of the recovery process of slags of Uranium metallic, adopting it previous calcination of these slags in nitric way with low acid concentration and low temperature of leaching. (author)

  19. Environmental characteristics and utilization potential of metallurgical slag: Chapter 19

    Science.gov (United States)

    Piatak, Nadine; De Vivo, Benedetto; Belkin, Harvey E.; Lima, Annamaria

    2018-01-01

    Slag, an abundant byproduct from the pyrometallurgical processing of ores, can be an environmental liability or a valuable resource. The most common environmental impact of slag is from the leaching of potentially toxic elements, acidity, or alkalinity that may impact nearby soils and surface water and groundwater. Factors that influence its environmental behavior include physical characteristics, such as grain size and porosity, chemical composition with some slag being enriched in certain elements, the mineralogy and partitioning of elements in more or less reactive phases, water-slag interactions, and site conditions. Many of these same factors also influence its resource potential. For example, crystalline ferrous slag is most commonly used as construction aggregate, whereas glassy (i.e., granulated) slag is used in cement. Also, the calcium minerals found in ferrous slag result in useful applications in water treatment. In contrast, the high trace-element content of some base-metal slags makes the slags economically attractive for extraction of residual elements. An evaluation tool is used to help categorize a particular slag as an environmental hazard or valuable byproduct. Results for one type of slag, legacy steelmaking slag from the Chicago area in the USA, suggest the material has potential to be used for treating phosphate-rich or acidic waters; however, the pH and trace-element content of resulting solutions may warrant further examination.

  20. Comparative results of copper flotation from smelter slag and granulated smelter slag

    OpenAIRE

    Milanović, Dragan; Stanujkić, Dragiša; Ignjatović, Miroslav R.

    2013-01-01

    Smelter slag is obtained in the process of metallurgical converting of copper concentrate in the Smelter Plant in Bor, Serbia. Today, the reserves of this material are evaluated at about more of a year, with the average copper content of 0.6-0.9%. Production of copper concentrate by flotation of smelter slag has started in 2001. Flotation concentrate goes to the Copper Smelter once more for production of copper cathodes and the rough flotation tailings go to the flotation tailing dump. Copper...

  1. CFD Modelling and Experimental Testing of Thermal Calcination of Kaolinite Rich Clay Particles - An Effort towards Green Concrete

    DEFF Research Database (Denmark)

    Gebremariam, Abraham Teklay

    Cement industry is one of the major industrial emitters of greenhouse gases, generating 5-7% of the total anthropogenic CO2 emissions. Consequently, use of supplementary cementitious materials (SCM) to replace part of the CO2-intensive cement clinker is an attractive way to mitigate CO2 emissions...... from cement industry. SCMs based on industrial byproducts like fly ashes and slags are subject to availability problems. Yet clays are the most ubiquitous material on earth's crust. Thus, properly calcined clays are a very promising candidate for SCMs to produce green cements. Calcination...... property of the calcined clay material, among which is the density of calcines. By using the variation in density of calcines, an optimum residence time has been marked. At this time the calcines display a minimum density that corresponds to the most dehydroxylated calcines. The behavior of flash calcined...

  2. Moderate Dilution of Copper Slag by Natural Gas

    Science.gov (United States)

    Zhang, Bao-jing; Zhang, Ting-an; Niu, Li-ping; Liu, Nan-song; Dou, Zhi-he; Li, Zhi-qiang

    2018-01-01

    To enable use of copper slag and extract the maximum value from the contained copper, an innovative method of reducing moderately diluted slag to smelt copper-containing antibacterial stainless steel is proposed. This work focused on moderate dilution of copper slag using natural gas. The thermodynamics of copper slag dilution and ternary phase diagrams of the slag system were calculated. The effects of blowing time, temperature, matte settling time, and calcium oxide addition were investigated. The optimum reaction conditions were identified to be blowing time of 20 min, reaction temperature of 1250°C, settling time of 60 min, CaO addition of 4% of mass of slag, natural gas flow rate of 80 mL/min, and outlet pressure of 0.1 MPa. Under these conditions, the Fe3O4 and copper contents of the residue were 7.36% and 0.50%, respectively.

  3. Decalcification resistance of alkali-activated slag

    Energy Technology Data Exchange (ETDEWEB)

    Komljenovic, Miroslav M., E-mail: miroslav.komljenovic@imsi.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Bascarevic, Zvezdana, E-mail: zvezdana@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Marjanovic, Natasa, E-mail: natasa@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia); Nikolic, Violeta, E-mail: violeta@imsi.bg.ac.rs [Institute for Multidisciplinary Research, University of Belgrade, Kneza Viseslava 1, 11030 Belgrade (Serbia)

    2012-09-30

    Highlights: Black-Right-Pointing-Pointer The effects of decalcification on properties of alkali-activated slag were studied. Black-Right-Pointing-Pointer Decalcification was performed by concentrated NH{sub 4}NO{sub 3} solution (accelerated test). Black-Right-Pointing-Pointer Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Black-Right-Pointing-Pointer Decalcification led to strength decrease and noticeable structural changes. Black-Right-Pointing-Pointer Alkali-activated slag showed significantly higher resistance to decalcification. - Abstract: This paper analyses the effects of decalcification in concentrated 6 M NH{sub 4}NO{sub 3} solution on mechanical and microstructural properties of alkali-activated slag (AAS). Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Decalcification process led to a decrease in strength, both in AAS and in CEM II, and this effect was more pronounced in CEM II. The decrease in strength was explicitly related to the decrease in Ca/Si atomic ratio of C-S-H gel. A very low ratio of Ca/Si {approx}0.3 in AAS was the consequence of coexistence of C-S-H(I) gel and silica gel. During decalcification of AAS almost complete leaching of sodium and tetrahedral aluminum from C-S-H(I) gel also took place. AAS showed significantly higher resistance to decalcification in relation to the benchmark CEM II due to the absence of portlandite, high level of polymerization of silicate chains, low level of aluminum for silicon substitution in the structure of C-S-H(I), and the formation of protective layer of polymerized silica gel during decalcification process. In stabilization/solidification processes alkali-activated slag represents a more promising solution than Portland-slag cement due to significantly higher resistance to decalcification.

  4. Direct Sulfation of Limestone

    DEFF Research Database (Denmark)

    Hu, Guilin; Dam-Johansen, Kim; Wedel, Stig

    2007-01-01

    The direct sulfation of limestone was studied in a laboratory fixed-bed reactor. It is found that the direct sulfation of limestone involves nucleation and crystal grain growth of the solid product (anhydrite). At 823 K and at low-conversions (less than about 0.5 %), the influences of SO2, O-2...... and CO2 on the direct sulfation of limestone corresponds to apparent reaction orders of about 0.2, 0.2 and -0.5, respectively. Water is observed to promote the sulfation reaction and increase the apparent reaction orders of SO2 and O-2. The influence of O-2 at high O-2 concentrations (> about 15...... %) becomes negligible. In the temperature interval from 723 K to 973 K, an apparent activation energy of about 104 kJ/mol is observed for the direct sulfation of limestone. At low temperatures and low conversions, the sulfation process is most likely under mixed control by chemical reaction and solid...

  5. Simulation of slag control for the Plasma Hearth Project

    International Nuclear Information System (INIS)

    Power, M.A.; Carney, K.P.; Peters. G.G.

    1996-01-01

    The goal of the Plasma Hearth Project is to stabilize alpha-emitting radionuclides in a vitreous slag and to reduce the effective storage volume of actinide-containing waste for long-term burial. The actinides have been shown to partition into the vitreous slag phase of the melt. The slag composition may be changed by adding glass-former elements to ensure that this removable slag has the most desired physical and chemical properties for long-term burial. A data acquisition and control system has been designed to regulate the composition of five elements in the slag

  6. Leaching of heavy metals from steelmaking slags

    International Nuclear Information System (INIS)

    Gomez, J. F. P.; Pino, C. G.

    2006-01-01

    Leaching tests with EAF and Ladle slags were performed, using a flow through tests and the standard batch test DIN 38414-S4. The previous method was used to simulate the leaching behaviour of steel slags under landfill. the chemical analysis of the leachates during this period shows, in general, for both types of slag, and increase of heavy metal releases with ageing. Standard test method DIN 38414-S4 was used to evaluate leachability of heavy metals by water in unprocessed slags. After more than one year of trials, slang samples submitted to these trials presented very low total leaching levels. The most extracted elements are calcium and magnesium. Nevertheless, in flow-though test, calcium and magnesium leached from solid slags are below 0.5% and all other metals below 0.1%. Leachates obtained with DIN 38414-S4 present, as expected, higher leaching values; however, these are inferior to 5% (Ca) and 1% (other elements). (Author) 12 refs

  7. Treatment of LF slag to prevent powdering during cooling

    Directory of Open Access Journals (Sweden)

    Ghorai S.

    2017-01-01

    Full Text Available The polymorphic transformation of the monoclinic β-polymorph to the orthorhombic γ-polymorph of di-calcium silicate at around 500°C during cooling results in disintegration of slag. The slag generated, during the production of thermo mechanically treated steel in ladle furnace at M/s Tata Steel Limited, Jamshedpur, India, behaves in similar manner. An attempt has been made to prevent the crumbling of ladle furnace slag. The experiments were conducted in 10 kg air induction furnace. Various types of silica source were used to prevent the disintegration of ladle furnace slag by reducing the basicity and optimizing the additives amount. Apart from silica sources, other additives like borax and barium carbonate were also used to stabilize the β phase. Present investigation reveals that disintegration of ladle furnace slag can be prevented either by addition of 0.2% boarx or 2% barium carbonate. Dust formation can also be prevented by decreasing the ladle furnace slag basicity to about 1.7. Toxicity Characteristic Leaching Procedure test, of the borax and barium carbonate treated slag samples, indicates that barium carbonate treated slag cannot be used for the dusting prevention as it contains high level of barium.

  8. Preparation of Lime by Roasting the Limestone Deposits of Strezovci (Republic of Kosovo and Its Use for the Aluminothermic Production of Calcium Metal

    Directory of Open Access Journals (Sweden)

    Hoda, S.

    2013-03-01

    Full Text Available The goal of producing and processing limestone ore (mostly CaCO3 is to obtain high-quality refractory materials based on lime (CaO. Lime is the raw material for obtaining calcium metal as a strategic and fundamental component in lead metallurgy (production of refined lead, Pb-Ca alloys in the battery and cable industry, ferroalloys production with the addition of silicon and calcium, production of alloy steel and high-quality steel. This paper explores the preparation of lime by roasting the limestone deposits of Strezovci (Republic of Kosovo and its use for obtaining calcium through the aluminothermic process. Through research and analysis of the chemical composition of certain types of lime, its suitabi- lity for obtaining calcium metal was determined, and by analyzing the samples of the slag, determined was the possibility of its use in the production of fire-resistant cement for which the evaluation is needed. Based on previous research, the following was chosen: optimal composition of the cast, volume of added reducing agents, and conditions of the reduction process performance: temperature-time and initial vacuum. According to the authors’ knowledge, not one Southeast European country has applied this method, and it includes the use of by-products (slag, which can cause environmental pollution. The goal of this research was to prepare lime by roasting limestone of domestic origin in order to obtain calcium metal through the aluminothermic process. The procedure of calcium metal production includes the following operations: decarbonatization of limestone ore (CaCO3 , grinding of the obtained lime (CaO, homogenization of CaO and alumina, agglomeration, and aluminothermic reduction in vacuum furnaces. For the efficiency of the process, the most important technological operations are decarbonatization and reduction, provided the other operations are performed correctly. The estimated total world capacity for production of calcium metal is 25

  9. Alkali-activated blast furnace slag-zeolite cements and concretes

    International Nuclear Information System (INIS)

    Rakhimov, R.; Rakhimova, N.

    2012-01-01

    The aim of this work has been the study of alkali-activated slag-zeolite cements and concretes based on them. Various compositions have been tested and some characteristics such as the compressive strength have been measured versus zeolite additions. A table lists the specific surface area and particle size distributions of different cements. The conclusions of the study are the following. First, alkali-activated slag cements and concretes based on them are effective for immobilization of radioactive wastes and the production of building structures, designed for high radiation load. Secondly, zeolite-containing mineral additions are able to increase the immobilization capacity and radiation resistance of alkali-activated blast furnace slag cements and concretes. Thirdly, the efficiency of different zeolite-containing additions - 10% to increase alkali-activated blast furnace slag-zeolite cement strength was established. It is with alkaline components of water-glass, sodium carbonate, sodium sulphate. Fourth, the effective way of introducing zeolite additions in alkali-activated blast furnace slag-zeolite cement is inter-grinding of the slag and addition. Increase in strength of alkali-activated blast furnace slag-zeolite cement stone is 40% higher than that of the stone of a mixture of separately milled components. Fifth, Alkali-activated blast furnace slag-zeolite cements with zeolite-containing additions with a compressive strength of 10.1 to 140 MPa; alkali-activated blast furnace slag-zeolite cements mortars with compressive strength from 35.2 to 97.7 MPa; alkali-activated blast furnace slag-zeolite cements concretes with compressive strength up to 84.5 MPa and frost resistant up to 800 cycles were obtained

  10. HCl removal using cycled carbide slag from calcium looping cycles

    International Nuclear Information System (INIS)

    Xie, Xin; Li, Yingjie; Wang, Wenjing; Shi, Lei

    2014-01-01

    Highlights: • Cycled carbide slag from calcium looping cycles is used to remove HCl. • The optimum temperature for HCl removal of cycled carbide slag is 700 °C. • The presence of CO 2 restrains HCl removal of cycled carbide slag. • CO 2 capture conditions have important effects on HCl removal of cycled carbide slag. • HCl removal capacity of carbide slag drops with cycle number rising from 1 to 50. - Abstract: The carbide slag is an industrial waste from chlor-alkali plants, which can be used to capture CO 2 in the calcium looping cycles, i.e. carbonation/calcination cycles. In this work, the cycled carbide slag from the calcium looping cycles for CO 2 capture was proposed to remove HCl in the flue gas from the biomass-fired and RDFs-fired boilers. The effects of chlorination temperature, HCl concentration, particle size, presence of CO 2 , presence of O 2 , cycle number and CO 2 capture conditions in calcium looping cycles on the HCl removal behavior of the carbide slag experienced carbonation/calcination cycles were investigated in a triple fixed-bed reactor. The chlorination product of the cycled carbide slag from the calcium looping after absorbing HCl is not CaCl 2 but CaClOH. The optimum temperature for HCl removal of the cycled carbide slag from the carbonation/calcination cycles is 700 °C. The chlorination conversion of the cycled carbide slag increases with increasing the HCl concentration. The cycled carbide slag with larger particle size exhibits a lower chlorination conversion. The presence of CO 2 decreases the chlorination conversions of the cycled carbide slag and the presence of O 2 has a trifling impact. The chlorination conversion of the carbide slag experienced 1 carbonation/calcination cycle is higher than that of the uncycled calcined sorbent. As the number of carbonation/calcination cycles increases from 1 to 50, the chlorination conversion of carbide slag drops gradually. The high calcination temperature and high CO 2

  11. An Alternative Quality Control Technique for Mineral Chemistry Analysis of Portland Cement-Grade Limestone Using Shortwave Infrared Spectroscopy

    Directory of Open Access Journals (Sweden)

    Nasrullah Zaini

    2016-11-01

    Full Text Available Shortwave infrared (SWIR spectroscopy can be applied directly to analyze the mineral chemistry of raw or geologic materials. It provides diagnostic spectral characteristics of the chemical composition of minerals, information that is invaluable for the identification and quality control of such materials. The present study aims to investigate the potential of SWIR spectroscopy as an alternative quality control technique for the mineral chemistry analysis of Portland cement-grade limestone. We used the spectroscopic (wavelength position and depth of absorption feature and geochemical characteristics of limestone samples to estimate the abundance and composition of carbonate and clay minerals on rock surfaces. The depth of the carbonate (CO3 and Al-OH absorption features are linearly correlated with the contents of CaO and Al2O3 in the samples, respectively, as determined by portable X-ray fluorescence (PXRF measurements. Variations in the wavelength position of CO3 and Al-OH absorption features are related to changes in the chemical compositions of the samples. The results showed that the dark gray and light gray limestone samples are better suited for manufacturing Portland cement clinker than the dolomitic limestone samples. This finding is based on the CaO, MgO, Al2O3, and SiO2 concentrations and compositions. The results indicate that SWIR spectroscopy is an appropriate approach for the chemical quality control of cement raw materials.

  12. Long term mechanical properties of alkali activated slag

    Science.gov (United States)

    Zhu, J.; Zheng, W. Z.; Xu, Z. Z.; Leng, Y. F.; Qin, C. Z.

    2018-01-01

    This article reports a study on the microstructural and long-term mechanical properties of the alkali activated slag up to 180 days, and cement paste is studied as the comparison. The mechanical properties including compressive strength, flexural strength, axis tensile strength and splitting tensile strength are analyzed. The results showed that the alkali activated slag had higher compressive and tensile strength, Slag is activated by potassium silicate (K2SiO3) and sodium hydroxide (NaOH) solutions for attaining silicate modulus of 1 using 12 potassium silicate and 5.35% sodium hydroxide. The volume dosage of water is 35% and 42%. The results indicate that alkali activated slag is a kind of rapid hardening and early strength cementitious material with excellent long-term mechanical properties. Single row of holes block compressive strength, single-hole block compressive strength and standard solid brick compressive strength basically meet engineering requirements. The microstructures of alkali activated slag are studied by X-ray diffraction (XRD). The hydration products of alkali-activated slag are assured as hydrated calcium silicate and hydrated calcium aluminate.

  13. Avaliação das possibilidades de escórias de siderurgia como corretivos da acidez do solo Evaluation of blast furnace slags as correctives for soil acidity

    Directory of Open Access Journals (Sweden)

    Antônio Carlos Pimentel Wutke

    1962-01-01

    .This paper presents preliminary results obtained in a greenhouse test in which blast furnace slags and other lime materials were compared as soil correctives. Comparisons were made between dolomitic limestone, calcitic limestone, oyster-shell lime, slag from iron production and slag from steel production by the Martin-Siemens basic procedure. These materials were compared at two different rates. General application of NPK fertilizers was made and the control treatment received no lime. The soybean variety Abura (Glycine max (L. Merril was utilized as an indicator plant; four plants were grown in each pot. Final grain production was measured and soil samples were collected, from the pots, in order to check the pH and exchangeable acidity (H+ + Al+3. The results obtained showed that under the conditions of the test, the dolomitic limestone, the calcitic limestone and the oyster-shell lime were all equally efficient in their corrective effect. The slag from steel production showed an intermediary effect, while the slag from iron prodution appeared to be the least efficient. The grain yield from these treatments did not presente any statistically significant difference. The actual grinding of the materials used in the experiment seemed satisfactory. A finer grinding is not deemed necessary unless it is required by the legislation covering the commerce of soil correctives.

  14. Modified DHTT Equipment for Crystallization Studies of Mold Slags

    Science.gov (United States)

    Kölbl, Nathalie; Harmuth, Harald; Marschall, Irmtraud

    2018-04-01

    The double hot thermocouple technique (DHTT) enables simulations of the temperature gradient at near-service conditions during continuous casting of steel. With the equipment applied so far, a rectangular slag film of even thickness often cannot be achieved. Further, the minimum temperature frequently lies within the slag film. Modified equipment can avoid these disadvantages via the following design features. The entire furnace chamber is heated to the selected temperature of the cold wire, and the minimum temperature is not located within the slag film. Furthermore, the shape of the heating wire is improved, which enables mounting of a thin, rectangular slag film between four platinum wires. This modification allows for investigations on transparent and translucent slags. So far, the results from DHTT investigations were represented via snapshots of the samples at certain experimental times. Therefore, appropriate methods for the graphical representation of the results were suggested: the maximum crystallinity, the time related to certain crystallinities with a dependence on the position within the slag film, and the crystal growth rate. The CaO-MgO-Al2O3-SiO2 slag investigated with this equipment was mineralogically examined additionally, and based on thermodynamic calculations, the allocation of temperatures to certain positions within the crystallized slag film was possible.

  15. The Öland limestone - A Swedish stone used for more than one thousand years

    Science.gov (United States)

    Schouenborg, Björn; Wickström, Linda; Mikaelsson, Jan

    2016-04-01

    landic limestone was intense even during Hanseatic times (14th to 17th centuries) and it can for example be found as floorings, mantel pieces, baptismal fonts in many German castles and manors. The literature tells us that export to Denmark, Poland and even southern Germany was intense during late medieval ages. This is because a lot of churches were built in Northern Europe at that time. However, the modern industrialised production had to wait until the early 20th century. Today, three companies quarry and process the limestones on a regular basis. They are primarily used for flooring, stairs, crazy stones for gardens, table tops, kitchen tops and, in some cases, also external cladding and paving. The latter only with more durable layers free of clay and open stylolites, so called "core stone" (direct translation). The presentation will show that the Öland limestone covers all aspects and requirements for being a Global heritage resource.

  16. Alkali-slag cements for the immobilization of radioactive wastes

    International Nuclear Information System (INIS)

    Shi, C.; Day, R.L.

    1996-01-01

    Alkali-slag cements consist of glassy slag and an alkaline activator and can show both higher early and later strengths than Type III Portland cement, if a proper alkaline activator is used. An examination of microstructure of hardened alkali-slag cement pastes with the help of XRD and SEM with EDAX shows that the main hydration product is C-S-H (B) with low C/S ratio and no crystalline substances exist such as Ca(OH) 2 , Al (OH) 3 and sulphoaluminates. Mercury intrusion tests indicate that hardened alkali-slag cement pastes have a lower porosity than ordinary Portland cement, and contain mainly gel pores. The fine pore structure of hardened alkali-slag cement pastes will restrict the ingress of deleterious substances and the leaching of harmful species such as radionuclides. The leachability of Cs + from hardened alkali-slag cement pastes is only half of that from hardened Portland cement. From all these aspects, it is concluded that alkali-slag cements are a better solidification matrix than Portland cement for radioactive wastes

  17. Applicability of slags as waste forms for hazardous waste

    International Nuclear Information System (INIS)

    Bates, J.K.; Buck, E.C.; Dietz, N.L.; Wronkiewicz, D.J.; Feng, X.; Whitworth, C.; Filius, K.; Battleson, D.

    1994-01-01

    Slags, which are a combination of glassy and ceramic phases, were produced by the Component Development and Integration Facility, using a combination of soil and metal feeds. The slags were tested for durability using accelerated test methods in both water vapor and liquid water for time periods up to 179 days. The results indicated that under both conditions there was little reaction of the slag, in terms of material released to solution, or the reaction of the slag to form secondary mineral phases. The durability of the slags tested exceeded that of current high-level nuclear glass formulations and are viable materials, for waste disposal

  18. Delineation of a quick clay zone at Smørgrav, Norway, with electromagnetic methods under geotechnical constraints

    Science.gov (United States)

    Kalscheuer, Thomas; Bastani, Mehrdad; Donohue, Shane; Persson, Lena; Aspmo Pfaffhuber, Andreas; Reiser, Fabienne; Ren, Zhengyong

    2013-05-01

    In many coastal areas of North America and Scandinavia, post-glacial clay sediments have emerged above sea level due to iso-static uplift. These clays are often destabilised by fresh water leaching and transformed to so-called quick clays as at the investigated area at Smørgrav, Norway. Slight mechanical disturbances of these materials may trigger landslides. Since the leaching increases the electrical resistivity of quick clay as compared to normal marine clay, the application of electromagnetic (EM) methods is of particular interest in the study of quick clay structures. For the first time, single and joint inversions of direct-current resistivity (DCR), radiomagnetotelluric (RMT) and controlled-source audiomagnetotelluric (CSAMT) data were applied to delineate a zone of quick clay. The resulting 2-D models of electrical resistivity correlate excellently with previously published data from a ground conductivity metre and resistivity logs from two resistivity cone penetration tests (RCPT) into marine clay and quick clay. The RCPT log into the central part of the quick clay identifies the electrical resistivity of the quick clay structure to lie between 10 and 80 Ω m. In combination with the 2-D inversion models, it becomes possible to delineate the vertical and horizontal extent of the quick clay zone. As compared to the inversions of single data sets, the joint inversion model exhibits sharper resistivity contrasts and its resistivity values are more characteristic of the expected geology. In our preferred joint inversion model, there is a clear demarcation between dry soil, marine clay, quick clay and bedrock, which consists of alum shale and limestone.

  19. Thermodynamic properties of chromium bearing slags and minerals. A review

    Energy Technology Data Exchange (ETDEWEB)

    Xiao Yanping; Holappa, L.

    1996-12-31

    In this report, the thermodynamic properties of chromium bearing slags and minerals were reviewed based on the available information in the literature. It includes the analysing methods for oxidation state of chromium in slags, oxidation state of chromium and activities of chromium oxides in slags and minerals. The phase diagrams of chromium oxide systems and chromium distributions between slag and metal phases are also covered ill this review. Concerning the analysing methods, it was found that most of the available approaches are limited to iron free slag systems and the sample preparation is very sensitive to the analysing results. In silicate slags under reducing atmosphere, divalent and trivalent chromium co-exist in the slags. It is agreed that the fraction of divalent chromium to total chromium increases with higher temperature, lower slag basicity and oxygen potential. For the slags under oxidising atmosphere, trivalent, pentavalent and hexavalent states were reported to be stable. The activities of CrO and CrO{sub 1.5} were concluded to have positive deviation from ideal solution. Slag basicity has a positive effect and temperature has a negative effect on the activities of chromium oxides. The phase diagrams of the Cr-O, binary, and ternary chromium containing oxide systems have been examined systematically. The analysis shows that the data on the quaternary and quinary systems are insufficient, and require further investigation. The most important features of the chromium containing silicate slags are the large miscibility gaps and the stability of the chromite spinel. (orig.) (76 refs.)

  20. The use of blast furnace slag

    Directory of Open Access Journals (Sweden)

    V. Václavík

    2012-10-01

    Full Text Available The paper presents the results of experimental research that dealt with the substitution of finely ground blast furnace slag for Portland cement in the course of simple concrete manufacturing. Physical and mechanical properties of experimental concrete mixtures based on finely ground blast furnace slag were observed.

  1. Brief summary of slag handling options reviewed for the slagging pyrolysis incinerator in the transuranic waste treatment facility (TWIF) at the INEL

    International Nuclear Information System (INIS)

    Darnell, G.R.

    1980-06-01

    This report summarizes the technical problems associated with molten transuranic waste slag as it flows from the incinerator shaft (gasifier) of the slagging pyrolysis incinerator. It addresses essential gasifier seals, slag casting and pouring technology, and transportation and packaging problems. Areas requiring further study and testing are identified

  2. Influences of Steelmaking Slags on Hydration and Hardening of Concretes

    Science.gov (United States)

    Kirsanova, A. A.; Dildin, A. N.; Maksimov, S. P.

    2017-11-01

    It is shown that the slag of metallurgical production can be used in the construction industry as an active mineral additive for concrete. This approach allows us to solve environmental problems and reduce costs for the production of binder and concrete simultaneously. Most often slag is used in the form of a filler, an active mineral additive or as a part of a binder for artificial conglomerates. The introduction of slag allows one to notice a part of the cement, to obtain concretes that are more resistant to the impact of aggressive sulfate media. The paper shows the possibility of using recycled steel-smelting slags in the construction industry for the production of cement. An assessment was made of their effect on the hydration of the cement stone and hardening of the concrete together with the plasticizer under normal conditions. In the process of work, we used the slag of the Zlatoust Electrometallurgical Factory. Possible limitations of the content of steel-slag slag in concrete because of the possible presence of harmful impurities are shown. It is necessary to enter slag in conjunction with superplasticizers to reduce the flow of water mixing. Slags can be used as a hardening accelerator for cement concrete as they allow one to increase the degree of cement hydration and concrete strength. It is shown that slags can be used to produce fast-hardening concretes and their comparative characteristics with other active mineral additives are given.

  3. Reprocessing of metallurgical slag into materials for the building industry

    International Nuclear Information System (INIS)

    Pioro, L.S.; Pioro, I.L.

    2004-01-01

    Several methods of reprocessing metallurgical (blast furnace) slag into materials for the building industry, based on melting aggregates with submerged combustion, were developed and tested. The first method involves melting hot slag with some additives directly in a slag ladle with a submerged gas-air burner, with the objective of producing stabilized slag or glass-ceramic. The second method involves direct draining of melted slag from a ladle into the slag receiver, with subsequent control of the slag draining into the converter where special charging materials are added to the melt, with the objective of producing glass-ceramic. A third method involves melting cold slag with some additives inside a melting converter with submerged gas-air burners, with the objective of producing glass-ceramic fillers for use in road construction. Specific to the melting process is the use of a gas-air mixture with direct combustion inside the melt. This feature provides melt bubbling to help achieve maximum heat transfer from combustion products to the melt, improve mixing (and therefore homogeneity of the melt), and increases the rate of chemical reactions. The experimental data for different aspects of the proposed methods are presented. The reprocessed blast-furnace slag in the form of granules can be used as fillers for concretes, asphalts, and as additives in the production of cement, bricks and other building materials. As well, reprocessed blast-furnace slag can be poured into forms for the production of glass-ceramic tiles

  4. Reuse of steel slag in bituminous paving mixtures.

    Science.gov (United States)

    Sorlini, Sabrina; Sanzeni, Alex; Rondi, Luca

    2012-03-30

    This paper presents a comprehensive study to evaluate the mechanical properties and environmental suitability of electric arc furnace (EAF) steel slag in bituminous paving mixtures. A variety of tests were executed on samples of EAF slag to characterize the physical, geometrical, mechanical and chemical properties as required by UNI EN specifications, focusing additionally on the volumetric expansion associated with hydration of free CaO and MgO. Five bituminous mixtures of aggregates for flexible road pavement were designed containing up to 40% of EAF slag and were tested to determine Marshall stability and indirect tensile strength. The leaching behaviour of slag samples and bituminous mixtures was evaluated according to the UNI EN leaching test. The tested slag showed satisfactory physical and mechanical properties and a release of pollutants generally below the limits set by the Italian code. Tests on volume stability of fresh materials confirmed that a period of 2-3 months is necessary to reduce effects of oxides hydration. The results of tests performed on bituminous mixtures with EAF slag were comparable with the performance of mixtures containing natural aggregates and the leaching tests provided satisfactory results. Copyright © 2012 Elsevier B.V. All rights reserved.

  5. Calibration-free electrical conductivity measurements for highly conductive slags

    International Nuclear Information System (INIS)

    Macdonald, Christopher J.; Gao, Huang; Pal, Uday B.; Van den Avyle, James A.; Melgaard, David K.

    2000-01-01

    This research involves the measurement of the electrical conductivity (K) for the ESR (electroslag remelting) slag (60 wt.% CaF 2 - 20 wt.% CaO - 20 wt.% Al 2 O 3 ) used in the decontamination of radioactive stainless steel. The electrical conductivity is measured with an improved high-accuracy-height-differential technique that requires no calibration. This method consists of making continuous AC impedance measurements over several successive depth increments of the coaxial cylindrical electrodes in the ESR slag. The electrical conductivity is then calculated from the slope of the plot of inverse impedance versus the depth of the electrodes in the slag. The improvements on the existing technique include an increased electrochemical cell geometry and the capability of measuring high precision depth increments and the associated impedances. These improvements allow this technique to be used for measuring the electrical conductivity of highly conductive slags such as the ESR slag. The volatilization rate and the volatile species of the ESR slag measured through thermogravimetric (TG) and mass spectroscopy analysis, respectively, reveal that the ESR slag composition essentially remains the same throughout the electrical conductivity experiments

  6. Influence of slag-seed interaction on MHD generator performance

    International Nuclear Information System (INIS)

    Luongo, C.A.; Kruger, C.M.

    1984-01-01

    An overview of past work in the field of slag/seed interaction is presented. The ideal solution model for the slag and its failure to lead to accurate predictions are discussed. The non-ideal solution model is introduced. Data on potassium vapor pressure over slags taken at the National Bureau of Standards and Montana State University were compiled and compared. Large disagreement between these sources was observed. The shortcomings of the complete thermodynamic equilibrium models led to over predictions in the fraction of seed lost to the slag. A model including non-equilibrium effects is introduced. The heat/mass transfer analogy is invoked to calculate the mass transfer rate of potassium towards the slag. Using typical conditions for a large MHD generator, an integral method is used to evaluate the potassium concentration boundary layer thickness. The calculations are performed with the slag runoff (ash rejection) as a parameter. The increase in boundary layer resistance due to potassium depletion is calculated

  7. SLAG CHARACTERIZATION AND REMOVAL USING PULSE DETONATION TECHNOLOGY DURING COAL GASIFICATION

    Energy Technology Data Exchange (ETDEWEB)

    DR. DANIEL MEI; DR. JIANREN ZHOU; DR. PAUL O. BINEY; DR. ZIAUL HUQUE

    1998-07-30

    Pulse detonation technology for the purpose of removing slag and fouling deposits in coal-fired utility power plant boilers offers great potential. Conventional slag removal methods including soot blowers and water lances have great difficulties in removing slags especially from the down stream areas of utility power plant boilers. The detonation wave technique, based on high impact velocity with sufficient energy and thermal shock on the slag deposited on gas contact surfaces offers a convenient, inexpensive, yet efficient and effective way to supplement existing slag removal methods. A slight increase in the boiler efficiency, due to more effective ash/deposit removal and corresponding reduction in plant maintenance downtime and increased heat transfer efficiency, will save millions of dollars in operational costs. Reductions in toxic emissions will also be accomplished due to reduction in coal usage. Detonation waves have been demonstrated experimentally to have exceptionally high shearing capability, important to the task of removing slag and fouling deposits. The experimental results describe the parametric study of the input parameters in removing the different types of slag and operating condition. The experimental results show that both the single and multi shot detonation waves have high potential in effectively removing slag deposit from boiler heat transfer surfaces. The results obtained are encouraging and satisfactory. A good indication has also been obtained from the agreement with the preliminary computational fluid dynamics analysis that the wave impacts are more effective in removing slag deposits from tube bundles rather than single tube. This report presents results obtained in effectively removing three different types of slag (economizer, reheater, and air-heater) t a distance of up to 20 cm from the exit of the detonation tube. The experimental results show that the softer slags can be removed more easily. Also closer the slag to the exit of

  8. CALCIUM CARBONATE DISSOLUTION RATE IN LIMESTONE CONTACTORS

    Science.gov (United States)

    The rate of carbonate mineral dissolution from limestone was studied using a rotating disk apparatus and samples of limestone of varied composition. The purpose of this study was to determine the effect of limestone composition on the kinetics of carbonate mineral dissolution. Th...

  9. Steel desulphurization with synthetic slag

    Directory of Open Access Journals (Sweden)

    Heput, T.

    2007-02-01

    Full Text Available Generally speaking, sulphur is considered a harmful element for steel quality, reason why all the technological steps are being taken in order to eliminate it from the metal bath. This paper deals with the influence of the chemical composition, on the slag quantity and of the bath stirring condition upon the desulphurization process in the casting ladle by treatment with synthetic slag. The experiments were made at an open-hearth plant with the steel tapping in two ladles (the desulphurization was made with synthetic slag at one ladle while the other one was considered standard and at the electric steel plant and for the synthetic slag formation a mix was used, made, according to several receipts, of: lime (50-75%, fluorine (0-17%, bauxite (0-32% and aluminous slag (8-22%. The data were processed in the calculation programs EXCEL and MATLAB, which resulted in a series of correlations between the desulphurization degree and the chemical composition of the slag, respectively the slag quantity both for the charges bubbled with Argon and the unbubbled ones.

    En general, el azufre es considerado un elemento nocivo para la calidad del acero y, por eso, en la práctica, se toman todas las medidas de orden tecnológico para su eliminación del baño metálico. En este trabajo se analiza la influencia de la composición química, de la cantidad de escoria y del estado de agitación del baño sobre el proceso de desulfuración en la cuchara para fundir por tratamiento con escoria sintética. Los experimentos se han realizado en una acería evacuando el acero en dos ollas (en una cuchara se efectuó la desulfuración con escoria sintética y a la otra se consideró como patrón y en un acería eléctrica y para la formación de la escoria sintética se utilizó una mezcla producida según muchas recetas, formada por: cal (50-75%, fluorina (0-17%, bauxita (0-32% y escoria aluminosa (8-22%. Los datos han sido procesados en los programas de c

  10. Characterization and recovery of copper values from discarded slag.

    Science.gov (United States)

    Das, Bisweswar; Mishra, Barada Kanta; Angadi, Shivakumar; Pradhan, Siddharth Kumar; Prakash, Sandur; Mohanty, Jayakrushna

    2010-06-01

    In any copper smelter large quantities of copper slag are discarded as waste material causing space and environmental problems. This discarded slag contains important amounts of metallic values such as copper and iron. The recovery of copper values from an Indian smelter slag that contains 1.53% Cu, 39.8% Fe and 34.65% SiO(2) was the focus of the present study. A complete investigation of the different phases present in the slag has been carried out by means of optical microscopy, Raman spectroscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) techniques. It is observed that iron and silica are mostly associated with the fayalite phase whereas copper is present in both oxide and sulfide phases. These oxide and sulfide phases of copper are mostly present within the slag phase and to some extent the slag is also embedded inside the oxide and sulfide phases. The recovery of copper values from the discarded slag has been explored by applying a flotation technique using conventional sodium isopropyl xanthate (SIX) as the collector. The effects of flotation parameters such as pH and collector concentration are investigated. Under optimum flotation conditions, it is possible to achieve 21% Cu with more than 80% recovery.

  11. Vanadium bioavailability in soils amended with blast furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Larsson, Maja A., E-mail: maja.larsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Baken, Stijn, E-mail: stijn.baken@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Smolders, Erik, E-mail: erik.smolders@ees.kuleuven.be [Department of Earth and Environmental Sciences, Leuven University, Kasteelpark Arenberg 20 bus 2459, 3001 Leuven (Belgium); Cubadda, Francesco, E-mail: francesco.cubadda@iss.it [Department of Food Safety and Veterinary Public Health, Istituto Superiore di Sanità, Viale Regina Elena 299, Rome 00161 (Italy); Gustafsson, Jon Petter, E-mail: jon-petter.gustafsson@slu.se [Department of Soil and Environment, Swedish University of Agricultural Sciences, P.O. Box 7014, 750 07 Uppsala (Sweden); Division of Land and Water Resources Engineering, KTH Royal Institute of Technology, Brinellvägen 28, 100 44 Stockholm (Sweden)

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg{sup −1}) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment.

  12. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    Science.gov (United States)

    Piatak, Nadine; Seal, Robert

    2012-01-01

    The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the bearing aluminian diopside, dendritic or fine-grained subhedral melilite, glass, euhedral spinel, metallic Fe, alabandite–oldhamite solid solution, as well as a sparse Ti carbonitride phase. The bulk chemistry of the slag is dominated by Al2O3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe2O3, K2O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al2O3, CaO and S, and low in Fe2O3, K2O and SiO2 compared to the other piles. In general, piles 1 and 2 are chemically similar to each other, whereas pile 3 is distinct – a conclusion that reflects their mineralogy. The similarities and differences among piles in terms of mineralogy and major element chemistry result from the different smelting conditions under which the slag formed and include the fuel source, the composition of the ore and flux, the type of

  13. INFLUENCE OF CURING TEMPERATURE ON THE PHYSICO-MECHANICAL, CHARACTERISTICS OF CALCIUM ALUMINATE CEMENT WITH AIR-COOLED SLAG OR WATER-COOLED SLAG

    Directory of Open Access Journals (Sweden)

    M. Heikal

    2004-12-01

    Full Text Available The nature, sequence, crystallinity and microstructure of hydrated phases were analyzed using differential scanning calorimetry (DSC, X-ray diffraction (XRD and scanning electron microscopy (SEM. The results showed that the formation of different hydrated phases was temperature dependence. The physico-mechanical and microstructural characteristics were investigated after curing at 20, 40 and 60° C. The results indicated that for the substitution of calcium aluminate cement (CAC by air-cooled slag (AS or water-cooled slag (WS at 20° C, the compressive strength increases with slag content up to 10 wt.%, then followed by a decrease with further slag substitution up to 25 wt.%; but the values are still higher than those of the neat CAC pastes at different curing ages up to 60 days. After 28 days of hydration at 40-60° C, the compressive strength increases with the slag content. This is attributed to the prevention of the conversion reaction, which was confirmed by XRD, DSC and SEM techniques, and the preferential formation of stratlingite (gehleinte-like phase. The SEM micrographs showed a close texture of hydrated CAC/slag blends made with AS or WS at 40°C due to the formation of C2ASH8 and C-S-H phases.

  14. Slag corrosion of gamma aluminium oxynitride

    Energy Technology Data Exchange (ETDEWEB)

    Wang Xidong; Li Wen Chao [Beijing Univ. of Science and Technology, BJ (China). Dept. of Physical Chemistry of Metals; Sichen Du; Seetharaman, S. [Royal Inst. of Tech., Stockholm (Sweden). Dept. of Materials Science and Technology

    2002-03-01

    Corrosion of {gamma}-aluminium oxynitride (AlON) by CaO-MgO-''FeO''-Al{sub 2}O{sub 3}-SiO{sub 2} melts corresponding to blast furnace slag was examined from 1693 to 1753 K under static and forced convection conditions. An intermediate layer was observed between the unreacted oxynitride and slag. After a certain time interval, the rate of the growth of this layer was found to be equal to the rate of the dissolution of the layer. Slag corrosion of AlON is a strongly thermally activated process, the overall activation energy being 1002 kJ/mol. The rate of corrosion was found to be significantly enhanced by the addition of ''FeO''. (orig.)

  15. Alkali-Activated Natural Pozzolan/Slag Binder for Sustainable Concrete

    Science.gov (United States)

    Najimi, Meysam

    This study aimed to fully replace Portland cement (PC) with environmentally friendly binders capable of improving longevity of concrete. The new binders consisted of different proportions of natural Pozzolan and slag which were alkaline-activated with various combinations of sodium hydroxide and sodium silicate. A step-by-step research program was designed to (1) develop alkali-activated natural Pozzolan/slag pastes with adequate fresh and strength properties, (2) produce alkali-activated natural Pozzolan/slag mortars to assess the effects of dominant variables on their plastic and hardened properties, and (3) finally produce and assess fresh, mechanical, dimensional, transport and durability properties of alkali-activated natural Pozzolan/slag concretes. The major variables included in this study were binder combination (natural Pozzolan/slag combinations of 70/30, 50/50 and 30/70), activator combination (sodium silicate/sodium hydroxide combinations of 20/80, 25/75 and 30/70), and sodium hydroxide concentration (1, 1.75 and 2.5M). The experimental program assessed performance of alkali-activated natural Pozzolan/slag mixtures including fresh properties (flow and setting times), unit weights (fresh, demolded and oven-dry), mechanical properties (compressive and tensile strengths, and modulus of elasticity), transport properties (absorption, rapid chloride penetration, and rapid chloride migration), durability (frost resistance, chloride induced corrosion, and resistance to sulfuric acid attack), and dimensional stability (drying shrinkage). This study also compared the performance of alkali-activated natural Pozzolan/slag concretes with that of an equivalent reference Portland cement concrete having a similar flow and strength characteristics. The results of this study revealed that it was doable to find optimum binder proportions, activator combinations and sodium hydroxide concentrations to achieve adequate plastic and hardened properties. Nearly for all studied

  16. Analysis of the Optimum Usage of Slag for the Compressive Strength of Concrete.

    Science.gov (United States)

    Lee, Han-Seung; Wang, Xiao-Yong; Zhang, Li-Na; Koh, Kyung-Taek

    2015-03-18

    Ground granulated blast furnace slag is widely used as a mineral admixture to replace partial Portland cement in the concrete industry. As the amount of slag increases, the late-age compressive strength of concrete mixtures increases. However, after an optimum point, any further increase in slag does not improve the late-age compressive strength. This optimum replacement ratio of slag is a crucial factor for its efficient use in the concrete industry. This paper proposes a numerical procedure to analyze the optimum usage of slag for the compressive strength of concrete. This numerical procedure starts with a blended hydration model that simulates cement hydration, slag reaction, and interactions between cement hydration and slag reaction. The amount of calcium silicate hydrate (CSH) is calculated considering the contributions from cement hydration and slag reaction. Then, by using the CSH contents, the compressive strength of the slag-blended concrete is evaluated. Finally, based on the parameter analysis of the compressive strength development of concrete with different slag inclusions, the optimum usage of slag in concrete mixtures is determined to be approximately 40% of the total binder content. The proposed model is verified through experimental results of the compressive strength of slag-blended concrete with different water-to-binder ratios and different slag inclusions.

  17. Limestone valib eetilisi firmasid / Virge Lahe

    Index Scriptorium Estoniae

    Lahe, Virge

    2008-01-01

    Endised Hansapanga investeerimisfondide analüütikud hakkavad läbi Limestone fondide pakkuma sotsiaalselt vastutustundlikku investeerimist (Socially Responsible Investing). Kommenteerivad Art Lukas ja Silver Vohu. Vt. samas: Limestone Investment Management AS

  18. Study of glass ceramic material on the base of ash group simulating slag of plasma shaft furnace for high temperature reprocessing of radioactive wastes

    International Nuclear Information System (INIS)

    Aloj, A.S.; Dmitriev, S.A.; Stefanovskij, S.V.

    1997-01-01

    Using the methods of X-ray diffraction, differential thermal and micro-probe analysis it is shown that the processes of minerals formation and homogenization in ash residue based charge under the heating up to 1450 deg C take place with a high rate and completely finish during 10 minutes. Homogeneous materials containing besides glassy phase crystalline phases and metallic shots are formed in this process. The products obtained with fluxes (dolomite and clay) additions are more homogeneous than a flux-less fused slag. Losses of α-radioactive nuclides during the melting of ash residue at 1300 deg C do not exceed 1.5% and is likely attributed with the products of uranium decay. Hydrolytic stability of the slags estimated from the rate of α-radioactive elements lixiviation is on the level of (1.4-5.7)x10 -4 g/(cm 2 x day) at 95 deg C

  19. performance of steel slag performance of steel slag as fine

    African Journals Online (AJOL)

    eobe

    Suitability of using steel slag (SS) as substitute for sand in concrete was ... The strength of SS concrete increased with increase in proporti. 10 mm. .... additives used. All other oxides ..... low lime coal fly ash in foamed concrete”, Fuel, Vol. 84,.

  20. Investigation and assessment of lead slag concrete as nuclear shields

    International Nuclear Information System (INIS)

    Zaghloul, Y.R.

    2009-01-01

    The present work is concerned with the efficiency of heavy weight concrete as a shielding material in constructing nuclear installations as well as for radioactive wastes disposal facilities.In this context, lead slag was used as a replacement for fine aggregates in heavy concrete shields that include local heavy weight aggregates (namely; barite and ilmenite) as well as normal concrete includes dolomite and sand as coarse and fine aggregates, as a reference. The effect of different percentages of lead slag was investigated to assess the produced lead slag concrete as a nuclear shielding material. The different properties (physical, mechanical and nuclear) of the produced lead slag concrete were investigated. The results obtained showed that increasing the lead slag percentage improving the investigated properties of the different concrete mixes. In addition, ilmenite concrete with 20% lead slag showed the best results for all the investigated properties.

  1. Nickel recovery from electric arc furnace slag by magnetic separation

    Directory of Open Access Journals (Sweden)

    Sakaroglou Marianna

    2017-01-01

    Full Text Available During the pyrometallurgical treatment of the nickel-bearing laterite in the plant of G.M.M. S.A. LARCO, slag is produced after treatment in electric-arc furnace (EAF that contains 0.10 to 0.20 % Ni. Taking into account the great quantity of slag produced per year, the recovery of nickel from the EAF slag will add benefits to the entire process. The target of the current work is to investigate the possibility of nickel recovery from EAF slag by magnetic separation. To meet the target, the effect of the following parameters was studied: grain size, magnetic field intensity, thickness of slag layer, moisture content, and re-grinding of the coarser slag particles. The results show that it is possible to obtain a magnetic product with nickel grade close to that of the primary raw material or even better, with sufficient nickel recovery.

  2. An Investigation into the Mechanics of Windblown Dust Entrainment from Nickel Slag Surfaces Resembling Armoured Desert Pavements

    Science.gov (United States)

    Sanderson, Robert Steven

    The purpose of this thesis is to investigate the dynamics of PM 10 emission from a nickel slag stockpile that closely resembles a desert pavement in physical characteristics. In the field, it was observed that slag surfaces develop by natural processes into a well-armoured surface over some period of time. The surface then consists of two distinct layers; a surficial armour layer containing only non-erodible gravel and cobble-sized clasts, and an underlying dust-laden layer, which contains a wide size range of slag particles, from clay-sized to cobble-sized. This surficial armour layer protects the underlying fines from wind entrainment, at least under typical wind conditions; however, particle emissions still do occur under high wind speeds. The dynamics of particle entrainment from within these surfaces are investigated herein. It is shown that the dynamics of the boundary layer flow over these lag surfaces are influenced by the inherent roughness and permeability of the surficial armour layer, such that the flow resembles those observed over and within vegetation canopies, and those associated with permeable gravel-bed river channels. Restriction of air flow within the permeable surface produces a high-pressure zone within the pore spaces, resulting in a Kelvin-Helmholtz shear instability, which triggers coherent motions in the form of repeating burst-sweep cycles. Using Laser Doppler Anemometry (LDA), it is demonstrated that the lower boundary layer is characterized by both Q4 sweeping motions and Q2 bursting motions, while the upper boundary layer is dominated by Q2 bursts. Pore air motions within the slag material were measured using buried pressure ports. It is shown that the mean pressure gradient which forms within the slag material results in net upward displacement of air, or wind pumping. However, this net upward motion is a result of rapid oscillatory motions which are directly driven by coherent boundary layer motions. It is also demonstrated that

  3. Rheological behavior and constitutive equations of heterogeneous titanium-bearing molten slag

    Science.gov (United States)

    Jiang, Tao; Liao, De-ming; Zhou, Mi; Zhang, Qiao-yi; Yue, Hong-rui; Yang, Song-tao; Duan, Pei-ning; Xue, Xiang-xin

    2015-08-01

    Experimental studies on the rheological properties of a CaO-SiO2-Al2O3-MgO-TiO2-(TiC) blast furnace (BF) slag system were conducted using a high-temperature rheometer to reveal the non-Newtonian behavior of heterogeneous titanium-bearing molten slag. By measuring the relationships among the viscosity, the shear stress and the shear rate of molten slags with different TiC contents at different temperatures, the rheological constitutive equations were established along with the rheological parameters; in addition, the non-Newtonian fluid types of the molten slags were determined. The results indicated that, with increasing TiC content, the viscosity of the molten slag tended to increase. If the TiC content was less than 2wt%, the molten slag exhibited the Newtonian fluid behavior when the temperature was higher than the critical viscosity temperature of the molten slag. In contrast, the molten slag exhibited the non-Newtonian pseudoplastic fluid characteristic and the shear thinning behavior when the temperature was less than the critical viscosity temperature. However, if the TiC content exceeded 4wt%, the molten slag produced the yield stress and exhibited the Bingham and plastic pseudoplastic fluid behaviors when the temperature was higher and lower than the critical viscosity temperature, respectively. When the TiC content increased further, the yield stress of the molten slag increased and the shear thinning phenomenon became more obvious.

  4. Competição entre materiais corretivos (escórias de siderurgia x calcário em solos de várzea do Vale do Paraíba Utilization of two types of blast furnace slag as a soil corrective in the Paraíba Valley

    Directory of Open Access Journals (Sweden)

    A. Gentil Gomes

    1962-01-01

    Full Text Available Embora apresentando os solos do Vale do Rio Paraíba, com poucas exceções, acidez de média a elevada, muito pouco uso de corretivos de solos tem sido feito. Êste fato se deve principalmente ao pequeno número de jazidas de calcário existente na região, insuficiente para atender à demanda desse material para a agricultura. Visando colaborar na solução do problema, foram estudadas em seis experimentos instalados em solos de várzea, as possibilidades de utilização de dois tipos de escórias, provenientes da Usina Siderúrgica Nacional de Volta Redonda e da produção de aço em São Caetano e Moji das Cruzes. Nesses ensaios, em culturas de batata e tomate, foram comparados os dois tipos de escórias e um de calcário, em três níveis, tendo como testemunha um tratamento que recebeu apenas a adubação básica, NPK. Os resultados obtidos autorizam a recomendação do emprêgo das escorias. Para sua comercialização, entretanto, necessário se torna alterar o grau de moagem, para que sua granulometria satisfaça às exigências legais.Although the soil in the Paraiba Valley generally presents medium to high acidity, the practice of liming is not yet widespread there. One of the reasons for this is the lack of enough lime sources in its vicinity. As a contribution to the study of the liming problem in the Paraiba Valley, six experiments were carried out on various types of soils in the area, comparing two types of slags with limestone as soil correctives. The slags were obtained from the Usina Siderúrgica Nacional, Volta Redonda and from the São Caetano Steel Plant, São Caetano. They were conducted with the tomato and potato crops. Three levels of each type of slag or limestone, plus a complete fertilizer, were compared. Control plots received only the fertilizer. The results from these experiments indicated that the two types of slag compared favorably with limestone as a calcium source. Both can be recommended as a corrective for

  5. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    International Nuclear Information System (INIS)

    None

    1998-01-01

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

  6. Characterization of Ladle Furnace Slag from Carbon Steel Production as a Potential Adsorbent

    Directory of Open Access Journals (Sweden)

    Ankica Rađenović

    2013-01-01

    Full Text Available A promising type of steel slag for applications is the ladle furnace (LF slag, which is also known as the basic slag, the reducing slag, the white slag, and the secondary refining slag. The LF slag is a byproduct from further refining molten steel after coming out of a basic oxygen furnace (BOF or an electric arc furnace (EAF. The use of the LF slag in further applications requires knowledge of its characteristics. The LF slag characterization in this paper has been performed using the following analytical methods: chemical analysis by energy dispersive spectrometry (EDS, mineralogical composition by X-ray diffraction (XRD, surface area properties by the Brunauer-Emmett-Teller (BET and the Barrett-Joyner-Halenda (BJH methods, surface chemistry by infrared absorption (FTIR spectroscopy, and morphological analysis by scanning electron microscopy (SEM. The results showed that the main compounds are calcium, silicon, magnesium, and aluminium oxides, and calcium silicates under their various allotropic forms are the major compounds in the LF slag. Surface area properties have shown that the LF slag is a mesoporous material with relatively great BET surface area. The ladle furnace slag is a nonhazardous industrial waste because the ecotoxicity evaluation by its eluate has shown that the LF slag does not contain constituents which might in any way affect the environment harmfully.

  7. Applicability of Carbonated Electric Arc Furnace Slag to Mortar

    International Nuclear Information System (INIS)

    Yokoyama, S; Izaki, M; Arisawa, R; Hisyamudin, M N N; Murakami, K; Maegawa, A

    2012-01-01

    Authors have been studying the absorption of CO 2 in the steelmaking slag. In this study, an application of the electric arc furnace slag after the carbonation to admixture of mortar was investigated with the JIS (A6206-1997) method for ground granulated blast-furnace slag for concrete. The percent flows for the test mortar were smaller than that for the standard mortar. The percent flow of the carbonated slag whose average particle size of more than approximately 4 μm increased with an increase in the average size of the particles. Because the compressive strengths of the test mortar cured for 91 days were almost the same as those cured 28 days, the slag after the carbonation was thought not to have self-hardening property for a medium and long term. The compressive strength for the test mortar was almost unchanged within a range of approximately 2 to 7 μm of the average particle size, and it in this range was highest. The activity indexes for the test mortar prepared with the slag after the carbonation ranged from approximately 40 to 60%.

  8. Properties and hydration of blended cements with steelmaking slag

    International Nuclear Information System (INIS)

    Kourounis, S.; Tsivilis, S.; Tsakiridis, P.E.; Papadimitriou, G.D.; Tsibouki, Z.

    2007-01-01

    The present research study investigates the properties and hydration of blended cements with steelmaking slag, a by-product of the conversion process of iron to steel. For this purpose, a reference sample and three cements containing up to 45% w/w steel slag were tested. The steel slag fraction used was the '0-5 mm', due to its high content in calcium silicate phases. Initial and final setting time, standard consistency, flow of normal mortar, autoclave expansion and compressive strength at 2, 7, 28 and 90 days were measured. The hydrated products were identified by X-ray diffraction while the non-evaporable water was determined by TGA. The microstructure of the hardened cement pastes and their morphological characteristics were examined by scanning electron microscopy. It is concluded that slag can be used in the production of composite cements of the strength classes 42.5 and 32.5 of EN 197-1. In addition, the slag cements present satisfactory physical properties. The steel slag slows down the hydration of the blended cements, due to the morphology of contained C 2 S and its low content in calcium silicates

  9. Stabilization of Black Cotton Soil Using Micro-fine Slag

    Science.gov (United States)

    Shukla, Rajesh Prasad; Parihar, Niraj Singh

    2016-09-01

    This work presents the results of laboratory tests conducted on black cotton soil mixed with micro-fine slag. Different proportions of micro-fine slag, i.e., 3, 6, 9, 12 and 15 % were mixed with the black cotton soil to improve soil characteristics. The improvement in the characteristics of stabilized soil was assessed by evaluating the changes in the physical and strength parameters of the soil, namely, the Atterberg limits, free swell, the California Bearing Ratio (CBR), compaction parameters and Unconfined Compressive Strength (UCS). The mixing of micro-fine slag decreases the liquid limit, plasticity index and Optimum Moisture Contents (OMC) of the soil. Micro-fine slag significantly increases the plastic limit, UCS and CBR of the soil up to 6-7 % mixing, but mixing of more slag led to decrease in the UCS and CBR of the soil. The unsoaked CBR increased by a substantial amount unlike soaked CBR value. The swell potential of the soil is reduced from medium to very low. The optimum amount of micro-fine slag is found to be approximately 6-7 % by the weight of the soil.

  10. Reduction of chromium oxide from slags

    Directory of Open Access Journals (Sweden)

    Gutiérrez-Paredes, J.

    2005-12-01

    Full Text Available Experimental and theoretical work were performed to estimate the effect of slag basicity and amount of reducing agents on the reduction of chromium oxide from the slag which interacted with molten steel at 1,600 °C. The slag system contained CaO, MgO, SiO2, CaF2 and Cr2O3 together with Fe-alloys (Fe-Si and Fe-Si-Mg. The CaF2 and MgO contents in the slags were 10 mass % each; Cr2O3 was 25%. The amount of the ferroalloys ranged from 12.5 to 50 g per 100 g of slag. The (CaO+MgO/SiO2 ratio was held at 1 and 2. The Cr yield was determined using both Fe-alloys as reducing agents. Some estimations were made to determine the theoretical effect of temperature, slag basicity, (CaO+MgO/SiO2, and amount of reducing agents in the slag on the chromium recovery. The FACT (Facility for the Analysis of Chemical Thermodynamics computational package is used to determine the equilibrium between the slag and molten steel.

    En el presente trabajo se realiza un estudio teórico y experimental para determinar el efecto de la basicidad de la escoria y la cantidad de agentes reductores sobre la reducción de óxidos de cromo contenidos en la escoria, la cual está en contacto con acero líquido a 1.600 °C. La escoria se prepara con los reactivos CaO, MgO, SiO2, CaF2 y ferroaleaciones (Fe-Si y Fe-Si-Mg. Los contenidos de CaF2 y MgO en la escoria son de 10 %, cada uno, y el de Cr2O3 es 25 %. La cantidad de la ferroaleación varía de 12,5 a 50 g por cada 100 g de escoria. La relación (CaO+MgO/SiO2 tiene los valores de 1 y 2. Se determina la eficiencia de recuperación de cromo empleando los dos tipos de ferroaleaciones. Se realizaron cálculos para determinar el efecto teórico de la temperatura, la basicidad de la escoria, (CaO+MgO/SiO2, y la cantidad de agentes reductores sobre la reducci

  11. Influence of lithium slag from lepidolite on the durability of concrete

    Science.gov (United States)

    Qi, Luo; Shaowen, Huang; Yuxuan, Zhou; Jinyang, Li; Weiliang, Peng; Yufeng, Wen

    2017-04-01

    This paper mainly studies the effect of lithium slag from lepidolite on the property of concrete including dry shrinkage, anti-carbonation, wear resistance and chloride ion resistance. Concrete interface structure has been observed with SEM. The results show that adding lithium slag to concrete can improve concrete property including dry shrinkage, wear resistance and chloride ion resistance. However, the wear resistance tends to decrease when the amount of lithium slag reach 20%. Lithium slag also has negative effect on anti-carbonation property. With the increasing amount of lithium slag, anti-carbonation property of concrete decrease gradually.

  12. Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

    International Nuclear Information System (INIS)

    Piatak, Nadine M.; Seal, Robert R.

    2012-01-01

    The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the 2 O 3 (8.5–16.2 wt.%), CaO (8.2–26.2 wt.%), MgO (4.2–24.7 wt.%), and SiO 2 (36.4–59.8 wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe 2 O 3 , K 2 O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al 2 O 3 , CaO and S, and low in Fe 2 O 3 , K 2 O and SiO 2 compared to the other piles. In general, piles 1 and 2 are chemically similar to each other, whereas pile 3 is distinct – a conclusion that reflects their mineralogy. The similarities and differences among piles in terms of mineralogy and major element chemistry result from the different smelting conditions under which the slag formed and include the fuel source, the composition of the ore and flux, the type of blast (cold versus hot), which affects the furnace temperature, and other beneficiation methods. The three distinct slag piles at Hopewell are enriched in numerous trace elements, such as As (up to 12 mg/kg), Cd (up to 0.4 mg

  13. Field trial of a pulsed limestone diversion well

    Science.gov (United States)

    Sibrell, Philip L.; Denholm, C.; Dunn, Margaret

    2013-01-01

    The use of limestone diversion wells to treat acid mine drainage (AMD) is well-known, but in many cases, acid neutralization is not as complete as would be desired. Reasons for this include channeling of the water through the limestone bed, and the slow reaction rate of the limestone gravel. A new approach to improve the performance of the diversion well was tested in the field at the Jennings Environmental Education Center, near Slippery Rock, PA. In this approach, a finer size distribution of limestone was used so as to allow fluidization of the limestone bed, thus eliminating channeling and increasing particle surface area for faster reaction rates. Also, water flow was regulated through the use of a dosing siphon, so that consistent fluidization of the limestone sand could be achieved. Testing began late in the summer of 2010, and continued through November of 2011. Initial system performance during the 2010 field season was good, with the production of net alkaline water, but hydraulic problems involving air release and limestone sand retention were observed. In the summer of 2011, a finer size of limestone sand was procured for use in the system. This material fluidized more readily, but acid neutralization tapered off after several days. Subsequent observations indicated that the hydraulics of the system was compromised by the formation of iron oxides in the pipe leading to the limestone bed, which affected water distribution and flow through the bed. Although results from the field trial were mixed, it is believed that without the formation of iron oxides and plugging of the pipe, better acid neutralization and treatment would have occurred. Further tests are being considered using a different hydraulic configuration for the limestone sand fluidized bed.

  14. Preparation of fly ash-granulated blast furnace slag-carbide slag binder and application in total tailings paste backfill

    Science.gov (United States)

    Li, Chao; Hao, Ya-fei; Zhao, Feng-qing

    2018-03-01

    Based on activation and synergistic effect among various materials, a low-cost mine backfill cementing material, FGC binder, was prepared by using fly ash, granulated blast-furnace slag (GBFS), carbide slag and composite activator. The proper proportioning of FGC binder is obtained by response surface experiment optimization method: fly ash 62 %, GBFS 20 %, carbide slag 8 % and compound activators 10 %. Adjusting the material ratio obtains different cementing material which could satisfy requirements of different mined-out areas. With the mass ratio of cementing material and tailings 1:4∼1:8, the concentration of total solid 70 %, the compressive strength values of total tailings filling body at 28 d reaches 1.64∼4.14 MPa, and the backfilling cost is 20 % lower than using OPC cement.

  15. Influence of slag chemistry on the hydration of alkali-activated blast-furnace slag — Part II: Effect of Al2O3

    International Nuclear Information System (INIS)

    Ben Haha, M.; Lothenbach, B.; Le Saout, G.; Winnefeld, F.

    2012-01-01

    The hydration and microstructural evolution of three alkali activated slags (AAS) with Al 2 O 3 contents between 7 and 17% wt.% have been investigated. The slags were hydrated in the presence of two different alkaline activators, NaOH and Na 2 SiO 3 ·5H 2 O. The formation of C(-A)–S–H and hydrotalcite was observed in all samples by X-ray diffraction, thermal analysis and scanning electron microscopy. Higher Al 2 O 3 content of the slag decreased the Mg/Al ratio of hydrotalcite, increased the Al incorporation in the C(-A)-S-H and led to the formation of strätlingite. Increasing Al 2 O 3 content of the slag slowed down the early hydration and a lower compressive strength during the first days was observed. At 28 days and longer, no significant effects of slag Al 2 O 3 content on the degree of hydration, the volume of the hydrates, the coarse porosity or on the compressive strengths were observed.

  16. Stabilization of carbon dioxide and chromium slag via carbonation.

    Science.gov (United States)

    Wu, Xingxing; Yu, Binbin; Xu, Wei; Fan, Zheng; Wu, Zucheng; Zhang, Huimin

    2017-08-01

    As the main greenhouse gas, CO 2 is considered as a threat in the context of global warming. Many available technologies to reduce CO 2 emission was about CO 2 separation from coal combustion and geological sequestration. However, how to deal with the cost-effective storage of CO 2 has become a new challenge. Moreover, chromium pollution, the treatment of which requires huge energy consumption, has attracted people's widespread attention. This study is aimed to develop the sequestration of CO 2 via chromium slag. A dynamic leaching experiment of chromium slag was designed to testify the ability of CO 2 adsorption onto chromium slag and to release Cr(VI) for stabilization. The results showed that the accumulative amounts of Cr(VI) were ca. 2.6 mg/g released from the chromium slag after 24 h of leaching. In addition, ca. 89 mg/g CO 2 was adsorbed by using pure CO 2 in the experiment at 12 h. Calcite is the only carbonate species in the post-carbonated slag analyzed by powder X-ray diffraction and thermal analysis. The approach provides the feasibility of the utilization of chromium slag and sequestration of the carbon dioxide at the same time at ordinary temperatures and pressures.

  17. Alteration of municipal and industrial slags under atmospheric conditions

    Science.gov (United States)

    Rafał Kowalski, Piotr; Michalik, Marek

    2014-05-01

    The Waste Management System in Poland is being consequently built since 1998. After important changes in legislation, local governments have taken over the duty of waste collection. New points of selective collection of wastes have been opened and new sorting and composting plants were built. The last stage of introducing the Waste Management System is construction of waste incineration power plants. From nine installations which were planned, six are now under construction and they will start operating within the next two years. It is assumed that the consumption of raw wastes for these installations will reach 974 thousand tons per year. These investments will result in increased slags and ashes production. Now in Poland several local waste incinerators are operating and predominant amount of produced incineration residues is landfilled. These materials are exposed to atmospheric conditions in time of short term storage (just after incineration) and afterwards for a longer period of time on the landfill site. During the storage of slags low temperature mineral transformations and chemical changes may occur and also some components can be washed out. These materials are stored wet because of the technological processes. The aim of this study is to investigate the influence of storage in atmospheric conditions on slags from incineration of industrial and municipal wastes. The experiment started in January 2013. During this period slag samples from incineration of industrial and municipal wastes were exposed to atmospheric conditions. Samples were collected after 6 and 12 months. Within this time the pH value was measured monthly, and during the experimental period remained constant on the level of 9.5. After 6 months of exposure only slight changes in mineral compositions were observed in slags. The results of XRD analysis of municipal slags showed increase in content of carbonate minerals in comparison to the raw slag samples. In industrial slags, a decrease in

  18. Impact of steel slag on the ammonium adsorption by zeolite and a new configuration of zeolite-steel slag substrate for constructed wetlands.

    Science.gov (United States)

    Shi, Pengbo; Jiang, Yingbo; Zhu, Hongtao; Sun, Dezhi

    2017-07-01

    The CaO dissolution from slag, as well as the effects of influencing parameters (i.e. pH and Ca 2+ concentration) on the ammonium adsorption onto zeolite, was systematically studied in this paper. Modeling results of Ca 2+ and OH - release from slag indicated that pseudo-second-order reaction had a better fitness than pseudo-first-order reaction. Changing pH value from 7 to 12 resulted in a drastic reduction of the ammonium adsorption capacity on zeolite, from the peak adsorption capacity at pH 7. High Ca 2+ concentration in solution also inhibited the adsorption of ammonium onto zeolite. There are two proposed mechanisms for steel slag inhibiting the ammonium adsorption capacity of zeolite. On the one hand, OH - released from steel slag can react with ammonium ions to produce the molecular form of ammonia (NH 3 ·H 2 O), which would cause the dissociation of NH 4 + from zeolite. On the other hand, Ca 2+ could replace the NH 4 + ions to adhere onto the surface of zeolite. An innovative substrate filling configuration with zeolite placed upstream of the steel slag was then proposed to eliminate the disadvantageous effects of steel slag. Experimental results showed that this novel filling configuration was superior to two other filling configurations in terms of ammonium removal.

  19. Steelmaking slag beneficiation by magnetic separator and impacts on sinter quality

    Directory of Open Access Journals (Sweden)

    Bölükbaşı Ö.S.

    2014-01-01

    Full Text Available Basic oxygen furnaces (BOF slag is the main problem at all iron and steel factories. About more than 6 million tons/year of BOF slag has been accumulated from the waste stockyards in Turkey. Dumps slags can be revaluated by a processing technology which makes it possible to obtain products that meet the requirements of sintering and blast furnace production. The slags with particle size of -10 mm were enriched by the magnetic separator resulting and increase in Fe grade from 18% to 33%. The use of BOF slag in sinter blend provided additional Mn, CaO, MgO and introduced a good solution to environmental problems.

  20. Superconducting magnetic separation of ground steel slag powder for recovery of resources

    Energy Technology Data Exchange (ETDEWEB)

    Kwon, H. W.; Kim, J. J.; Kim, Young Hun [Andong National University, Andong (Korea, Republic of); Ha, D. W. [Korea Electrotechnology Research Institute, Changwon (Korea, Republic of); Choi, J. H. [Dept. of Environmental Engineering, Catholic University of Pusan, Pusan (Korea, Republic of)

    2017-03-15

    Steel slag has been considered as an industrial waste. A huge amount of slag is produced as a byproduct and the steel slag usually has been dumped in a landfill site. However the steel slag contains valuable resources such as iron, copper, manganese, and magnesium. Superconducting magnetic separation has been applied on recovery of the valuable resources from the steel slag and this process also has intended to reduce the waste to be dumped. Cryo-cooled Nb-Ti superconducting magnet with 100 mm bore and 600 mm of height was used as the magnetic separator. The separating efficiency was evaluated in the function of magnetic field. A steel slag was ground and analyzed for the composition. Iron containing minerals were successfully concentrated from less iron containing portion. The separation efficiency was highly dependent on the particle size giving higher separating efficiency with finer particle. The magnetic field also effects on the separation ratio. Current study showed that an appropriate grinding of slag and magnetic separation lead to the recovery of metal resources from steel slag waste rather than dumping all of the volume.

  1. Characterization of limestone reacted with acid-mine drainage in a pulsed limestone bed treatment system at the Friendship Hill National Historical Site, Pennsylvania, USA

    Science.gov (United States)

    Hammarstrom, J.M.; Sibrell, P.L.; Belkin, H.E.

    2003-01-01

    Armoring of limestone is a common cause of failure in limestone-based acid-mine drainage (AMD) treatment systems. Limestone is the least expensive material available for acid neutralization, but is not typically recommended for highly acidic, Fe-rich waters due to armoring with Fe(III) oxyhydroxide coatings. A new AMD treatment technology that uses CO2 in a pulsed limestone bed reactor minimizes armor formation and enhances limestone reaction with AMD. Limestone was characterized before and after treatment with constant flow and with the new pulsed limestone bed process using AMD from an inactive coal mine in Pennsylvania (pH = 2.9, Fe = 150 mg/l, acidity = 1000 mg/l CaCO3). In constant flow experiments, limestone is completely armored with reddish-colored ochre within 48 h of contact in a fluidized bed reactor. Effluent pH initially increased from the inflow pH of 2.9 to over 7, but then decreased to 6 during operation. Limestone removed from a pulsed bed pilot plant is a mixture of unarmored, rounded and etched limestone grains and partially armored limestone and refractory mineral grains (dolomite, pyrite). The ???30% of the residual grains in the pulsed flow reactor that are armored have thicker (50- to 100-??m), more aluminous coatings and lack the gypsum rind that develops in the constant flow experiment. Aluminium-rich zones developed in the interior parts of armor rims in both the constant flow and pulsed limestone bed experiments in response to pH changes at the solid/solution interface. ?? 2003 Elsevier Ltd. All rights reserved.

  2. Products of steel slags an opportunity to save natural resources.

    Science.gov (United States)

    Motz, H; Geiseler, J

    2001-01-01

    In Germany, and in the most industrial countries, the use of blast furnace and steel slags as an aggregate for civil engineering, for metallurgical use and as fertiliser has a very long tradition. Since the introduction of the basic oxygen steel making furnace (BOF) process and the electric arc furnace (EAF) process the German steel industry started extensive research on the development of fields of application for BOF and EAF slags. These investigations have been mainly performed by Forschungsgemeinschaft Eisenhüttenschlacken e. V. (FEhS), the Research Association for blast furnace and steel slags. Today steel slags are well characterised and long-term experienced materials mainly used as aggregates for road construction (e.g. asphaltic or unbound layers), as armour-stones for hydraulic engineering constructions (e.g. stabilisation of shores), and as fertiliser for agriculture purposes. These multifarious fields of application could only be achieved because the steelworks influence the quality of slags by a careful selection of raw materials and a suitable process route. Furthermore, subsequent procedures like a treatment of the liquid slag, an appropriate heat treatment and a suitable processing have been developed to ensure that the quality of steel slags is always adequate for the end use. Depending on the respective field of application, the suitability of steel slags has to be proven by determining the technical properties, as well as the environmental compatibility. For this reason test methods have been developed to evaluate the technical properties especially the volume stability and the environmental behaviour. To evaluate the volume stability a suitable test (steam test) has been developed and the results from laboratory tests were compared with the behaviour of steel slags under practical conditions, e.g. in a road. To determine the environmental behaviour leaching tests have been developed. In the meanwhile most of these test methods are drafted or

  3. Environmental risk assessment of steel-making slags and the potential use of LD slag in mitigating methane emissions and the grain arsenic level in rice (Oryza sativa L.).

    Science.gov (United States)

    Gwon, Hyo Suk; Khan, Muhammad Israr; Alam, Muhammad Ashraful; Das, Suvendu; Kim, Pil Joo

    2018-04-13

    Over the past decades, with increasing steel manufacturing, the huge amount of by-products (slags) generated need to be reused in an efficient way not only to reduce landfill slag sites but also for sustainable and eco-friendly agriculture. Our preliminary laboratory study revealed that compared to blast furnace slag, electric arc furnace slag and ladle furnace slag, the Linz-Donawitz converter (LD) slag markedly decreased CH 4 production rate and increased microbial activity. In the greenhouse experiment, the LD slag amendment (2.0 Mg ha -1 ) significantly (p < 0.05) increased grain yield by 10.3-15.2%, reduced CH 4 emissions by 17.8-24.0%, and decreased inorganic As concentrations in grain by 18.3-19.6%, compared to the unamended control. The increase in yield is attributed to the increased photosynthetic rates and increased availability of nutrients to the rice plant. Whereas, the decrease in CH 4 emissions could be due to the higher Fe availability in the slag amended soil, which acted as an alternate electron acceptor, thereby, suppressed CH 4 emissions. The more Fe-plaque formation which could adsorb more As and the competitive inhibition of As uptake with higher availability of Si could be the reason for the decrease in As uptake by rice cultivated with LD slag amendment. Copyright © 2018 Elsevier B.V. All rights reserved.

  4. Mineralogy and environmental stability of slags from the Tsumeb smelter, Namibia

    International Nuclear Information System (INIS)

    Ettler, Vojtech; Johan, Zdenek; Kribek, Bohdan; Sebek, Ondrej; Mihaljevic, Martin

    2009-01-01

    Three types of smelting slags originating from historically different smelting technologies in the Tsumeb area (Namibia) were studied: (i) slags from processing of carbonate/oxide ore in a Cu-Pb smelter (1907-1948), (ii) slags from Cu and Pb smelting of sulphide ores (1963-1970) and (iii) granulated Cu smelting slags (1980-2000). Bulk chemical analyses of slags were combined with detailed mineralogical investigation using X-ray diffraction analysis (XRD), scanning electron microscopy (SEM/EDS) and electron microprobe (EPMA). The slags are significantly enriched in metals and metalloids: Pb (0.97-18.4 wt.%), Cu (0.49-12.2 wt.%), Zn (2.82-12.09 wt.%), Cd (12-6940 mg/kg), As (930-75,870 mg/kg) and Sb (67-2175 mg/kg). Slags from the oldest technology are composed of primary Ca- and Pb-bearing feldspars, spinels, complex Cu-Fe and Cu-Cr oxides, delafossite-mcconnellite phases and Ca-Pb arsenates. The presence of arsenates indicates that these slags underwent long-term alteration. More recent slags are composed of high-temperature phases: Ca-Fe alumosilicates (olivine, melilite), Pb- and Zn-rich glass, spinel oxides and small sulphide/metallic inclusions embedded in glass. XRD and SEM/EDS were used to study secondary alteration products developed on the surface of slags exposed for decades to weathering on the dumps. Highly soluble complex Cu-Pb-(Ca) arsenates (bayldonite, lammerite, olivenite, lavendulan) associated with litharge and hydrocerussite were detected. To determine the mineralogical and geochemical parameters governing the release of inorganic contaminants from slags, two standardized short-term batch leaching tests (European norm EN 12457 and USEPA TCLP), coupled with speciation-solubility modelling using PHREEQC-2 were performed. Arsenic in the leachate exceeded the EU regulatory limit for hazardous waste materials (2.5 mg/L). The toxicity limits defined by USEPA for the TCLP test were exceeded for Cd, Pb and As. The PHREEQC-2 calculation predicted that

  5. The hydration of slag, part 2: reaction models for blended cement

    NARCIS (Netherlands)

    Chen, Wei; Brouwers, H.J.H.

    2007-01-01

    The hydration of slag-blended cement is studied by considering the interaction between the hydrations of slag and Portland cement clinker. Three reaction models for the slag-blended cement are developed based on stoichiometric calculations. These models correlate the compositions of the unhydrated

  6. A novel comprehensive utilization of vanadium slag: As gamma ray shielding material

    Energy Technology Data Exchange (ETDEWEB)

    Dong, Mengge [School of Metallurgy, Northeastern University, Shenyang 110004 (China); Liaoning Key Laboratory of Metallurgical Resources Recycling Science, Shenyang 110004 (China); Xue, Xiangxin, E-mail: xuexx@mail.neu.edu.cn [School of Metallurgy, Northeastern University, Shenyang 110004 (China); Liaoning Key Laboratory of Metallurgical Resources Recycling Science, Shenyang 110004 (China); Yang, He; Liu, Dong [School of Metallurgy, Northeastern University, Shenyang 110004 (China); Liaoning Key Laboratory of Metallurgical Resources Recycling Science, Shenyang 110004 (China); Wang, Chao [Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Li, Zhefu [Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201800 (China)

    2016-11-15

    Highlights: • A novel comprehensive utilization method for vanadium slag is proposed. • Shielding properties of vanadium slag are better than ordinary concrete. • HVL of vanadium slag is between Lead and concrete to shield {sup 60}Co gamma ray. • HVL of composite is higher than concrete when adding amount of vanadium slag is 900. • Composite can be used as injecting mortar for cracks developed in concrete shields. - Abstract: New exploration of vanadium slag as gamma ray shielding material was proposed, the shielding properties of vanadium slag was higher than concrete when the energy of photons was in 0.0001 MeV–100000 MeV. Vanadium slag/epoxy resin composites were prepared, shielding and material properties of materials were tested by {sup 60}Co gamma ray, simultaneous DSC-TGA, electronic universal testing machine and scanning electron microscopy, respectively. The results showed that the shielding properties of composite would be better with the increase of vanadium slag addition amount. The HVL (half value layer thickness) of vanadium slag was between Lead and concrete while composite was higher than concrete when the addition amount of vanadium slag was 900 used as material to shield {sup 60}Co gamma ray, also the resistance temperature of composite was about 215 °C and the bending strength was over 10 MPa. The composites could be used as injecting mortar for cracks developed in biological concrete shields, coating for the floor of the nuclear facilities, and shielding materials by itself.

  7. The leaching characteristics of vitrified slag

    International Nuclear Information System (INIS)

    Zhang, Jinlong; Li, Yaojian; Tian, Junguo; Sheng, Hongzhi; Xu, Yongxiang

    2010-01-01

    Full Text: Plasma-arc technology was developed to fix the heavy metal of flying ash by the Institute of Mechanics, Chinese Academy of Sciences (CAS-IMECH). A direct current (DC) experimental facility of 30 kW with plasma-arc technology was setup to form vitrified slag. The additives (CaO, SiO 2 ) were added into the reactor to form vitrified slag and fix the heavy metal (Cr, Pb), under dissimilar condition (long and short heating-up time, natural and water cooling). Vitrified slag was broken into different particle size, from 0.1 mm to 1 cm. The particles with different specific surface area were used to study the leaching of heavy metals in vitrified slag rate of speed. The pH value of leaching solution are from 2 to 12, the experiment was kept at different external temperature, from 4 degree Celsius to 70 degree celsius, for 1 week to 1 month. Heavy metal leaching concentration was used to measure the chemical stability of vitrified slag. The results show that the higher specific surface area, the higher heavy metal leaching concentration, but when the specific surface area reaches a certain value, little change in leaching concentration. The impact of temperature on leaching concentration was not significant, from 4 degree Celsius to 70 degree Celsius. The leaching concentration increases with decreasing of the pH value of leaching solution when the pH value of leaching solution less than 7, and little change in concentration increases with pH value when the pH value of leaching solution more than 7. Compared with the leaching concentration after 1 month, the leaching concentration after 1 week has not changed significantly. (Author)

  8. Heat Recovery from High Temperature Slags: A Review of Chemical Methods

    Directory of Open Access Journals (Sweden)

    Yongqi Sun

    2015-03-01

    Full Text Available Waste heat recovery from high temperature slags represents the latest potential way to remarkably reduce the energy consumption and CO2 emissions of the steel industry. The molten slags, in the temperature range of 1723–1923 K, carry large amounts of high quality energy. However, the heat recovery from slags faces several fundamental challenges, including their low thermal conductivity, inside crystallization, and discontinuous availability. During past decades, various chemical methods have been exploited and performed including methane reforming, coal and biomass gasification, and direct compositional modification and utilization of slags. These methods effectively meet the challenges mentioned before and help integrate the steel industry with other industrial sectors. During the heat recovery using chemical methods, slags can act as not only heat carriers but also as catalysts and reactants, which expands the field of utilization of slags. Fuel gas production using the waste heat accounts for the main R&D trend, through which the thermal heat in the slag could be transformed into high quality chemical energy in the fuel gas. Moreover, these chemical methods should be extended to an industrial scale to realize their commercial application, which is the only way by which the substantial energy in the slags could be extracted, i.e., amounting to 16 million tons of standard coal in China.

  9. A Study of Clay-Epoxy Nanocomposites Consisting of Unmodified Clay and Organo Clay

    Directory of Open Access Journals (Sweden)

    Graham Edward

    2006-04-01

    Full Text Available Clay-epoxy nanocomposites were synthesized from DGEBA resin and montmorillonite clay with an in-situ polymerization. One type of untreated clay and two types of organo clay were used to produce the nanocompsoites. The aims of this study were to examine the nanocomposite structure using different tools and to compare the results between the unmodified clay and modified clays as nanofillers. Although diffractogram in reflection mode did not show any apparent peak of both types of materials, the transmitted XRD (X-Ray Difraction graphs, DSC (Differential Scanning Calorimeter analysis and TEM (Transmission Electron Microscope images revealed that the modified clay-epoxy and unmodified clay-epoxy provides different results. Interestingly, the micrographs showed that some of the modified clay layers possessed non-exfoliated layers in the modified clay-epoxy nanocomposites. Clay aggregates and a hackle pattern were found from E-SEM images for both types of nanocomposite materials. It is shown that different tools should be used to determine the nanocomposite structure.

  10. Utilization of High-Temperature Slags From Metallurgy Based on Crystallization Behaviors

    Science.gov (United States)

    Sun, Yongqi; Zhang, Zuotai

    2018-05-01

    Here, following the principle of modifying crystallization behaviors, including avoidance and optimization, we review recent research on the utilization of hot slags. Because of the high-temperature property (1450-1650°C), the utilization of hot slags are much different from that of other wastes. We approach this issue from two main directions, namely, material recycling and heat utilization. From the respect of material recycling, the utilization of slags mainly follows total utilization and partial utilization, whereas the heat recovery from slags follows two main paths, namely, physical granulation and chemical reaction. The effective disposal of hot slags greatly depends on clarifying the crystallization behaviors, and thus, we discuss some optical techniques and their applicable scientific insights. For the purpose of crystallization avoidance, characterizing the glass-forming ability of slags is of great significance, whereas for crystallization modification, the selection of chemical additives and control of crystallization conditions comprise the central routes.

  11. Accelerated Carbonation of Steel Slag Compacts: Development of High-Strength Construction Materials

    Energy Technology Data Exchange (ETDEWEB)

    Quaghebeur, Mieke; Nielsen, Peter, E-mail: peter.nielsen@vito.be; Horckmans, Liesbeth [Sustainable Materials Management, VITO, Mol (Belgium); Van Mechelen, Dirk [RECMIX bvba, Genk (Belgium)

    2015-12-17

    Mineral carbonation involves the capture and storage of carbon dioxide in carbonate minerals. Mineral carbonation presents opportunities for the recycling of steel slags and other alkaline residues that are currently landfilled. The Carbstone process was initially developed to transform non-hydraulic steel slags [stainless steel (SS) slag and basic oxygen furnace (BOF) slags] in high-quality construction materials. The process makes use of accelerated mineral carbonation by treating different types of steel slags with CO{sub 2} at elevated pressure (up to 2 MPa) and temperatures (20–140°C). For SS slags, raising the temperature from 20 to 140°C had a positive effect on the CO{sub 2} uptake, strength development, and the environmental properties (i.e., leaching of Cr and Mo) of the carbonated slag compacts. For BOF slags, raising the temperature was not beneficial for the carbonation process. Elevated CO{sub 2} pressure and CO{sub 2} concentration of the feed gas had a positive effect on the CO{sub 2} uptake and strength development for both types of steel slags. In addition, the compaction force had a positive effect on the strength development. The carbonates that are produced in situ during the carbonation reaction act as a binder, cementing the slag particles together. The carbonated compacts (Carbstones) have technical properties that are equivalent to conventional concrete products. An additional advantage is that the carbonated materials sequester 100–150 g CO{sub 2}/kg slag. The technology was developed on lab scale by the optimization of process parameters with regard to compressive strength development, CO{sub 2} uptake, and environmental properties of the carbonated construction materials. The Carbstone technology was validated using (semi-)industrial equipment and process conditions.

  12. The use of steel slag in concrete

    Science.gov (United States)

    Martauz, P.; Vaclavik, V.; Cvopa, B.

    2017-10-01

    This paper presents the results of a research dealing with the use of unstable steel slag as a 100% substitute for natural aggregate in the production of concrete. Portland cement CEM I 42.5N and alkali activated hybrid cement H-CEMENT were used as the binder. The test results confirm the possibility to use steel slag as the filler in the production of concrete.

  13. Thermal and sintering characterization of IGCC slag

    Energy Technology Data Exchange (ETDEWEB)

    Acosta, A.; Iglesias, I.; Aineto, M.; Romero, M.; Rincon, J.M. [University of Castilla La Mancha, Ciudad Real (Spain)

    2002-07-01

    IGCC slag is a vitreous residual product from the new induction gasification combined cycle gasification thermal power plants. In order to characterize this waste as secondary raw material for the production of glasses and glass-ceramics as construction materials, slag from the Puertollano, Ciudad Real, Spain power plants was thermally investigated. After controlled heating this waste gives rise to hematite, anorthite, and cristobalite crystallized materials.

  14. Comparison of possibilities the blast furnace and cupola slag utilization by concrete production

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2010-04-01

    Full Text Available In process of pig iron and cast iron production secondary raw materials and industrial wastes are formed The most abundant secondaryproduct originating in these processes are furnace slag. Blast furnace slag and cupola furnace slag originates from melting of gangue parts of metal bearing materials, slag forming additions and coke ash. In general, slag are compounds of oxides of metallic and non-metallic elements, which form chemical compounds and solutions with each other and also contain small volume of metals, sulfides of metals and gases. Chemical, mineralogical and physical properties of slag determinate their utilisation in different fields of industry.The paper presents results from the research of the blast furnace and cupola furnace slag utilization in the concrete production. Pilotexperiments of the concrete production were performed, by that the blast furnace and cupola furnace slag with a fractions of 0–4mm;4–8mm; 8–16mm were used as a natural substitute. A cupola furnace slag and combination of the blast furnace and cupola furnace slagwere used in the experiments. The analysis results show that such concretes are suitable for less demanding applications.

  15. Minimizing lead release levels in secondary smelters slags

    International Nuclear Information System (INIS)

    Shenkler, E.S.; Graham, S.; Ghosh, R.; Greenhut, V.A.

    1991-01-01

    Five lead-containing slags and four mattes were analyzed to reveal microstructure, semi-quantitative microchemistry, and phases present. To determine if the slags could be incorporated as a glass so that lead release levels could be stabilized, glass batches were formulated based on slag compositions. Leaching tests showed that all materials that were fritted in a glass batch had lower lead release levels than non-adjusted materials, and all could satisfy EPA test requirements. The mole ratio of glass modifiers to glass formers played an important role in the extent of lead release. Small additions of phosphate to a batch had a significant effect on lowering lead release levels

  16. Numerical Investigations on the Slag Eye in Steel Ladles

    Directory of Open Access Journals (Sweden)

    Yan-He Liu

    2014-04-01

    Full Text Available A numerical model has been developed to analyze the transient three-dimensional and three-phase flow in a bottom stirring ladle with a centered porous plug, which takes into account the steel, gas, and slag phases; it enables us to predict the fluid flow and heat transfer in the very important steel/slag region. The numerical results of the present model show that the obtained relationship between nondimensional areas of slag eye and the Froude number is in good agreement with the reported data.

  17. Effect of limestone particle size and calcium to non-phytate phosphorus ratio on true ileal calcium digestibility of limestone for broiler chickens.

    Science.gov (United States)

    Anwar, M N; Ravindran, V; Morel, P C H; Ravindran, G; Cowieson, A J

    2016-10-01

    The purpose of this study was to determine the effect of limestone particle size and calcium (Ca) to non-phytate phosphorus (P) ratio on the true ileal Ca digestibility of limestone for broiler chickens. A limestone sample was passed through a set of sieves and separated into fine (digestibility of Ca was calculated using the indicator method and corrected for basal endogenous losses to determine the true Ca digestibility. The basal ileal endogenous Ca losses were determined to be 127 mg/kg of dry matter intake. Increasing Ca:non-phytate P ratios reduced the true Ca digestibility of limestone. The true Ca digestibility coefficients of limestone with Ca:non-phytate P ratios of 1.5, 2.0 and 2.5 were 0.65, 0.57 and 0.49, respectively. Particle size of limestone had a marked effect on the Ca digestibility, with the digestibility being higher in coarse particles (0.71 vs. 0.43).

  18. STOCHASTIC MODELING OF COMPRESSIVE STRENGTH OF PHOSPHORUS SLAG CONTENT CEMENT

    Directory of Open Access Journals (Sweden)

    Ali Allahverdi

    2016-07-01

    Full Text Available One of the common methods for quick determination of compressive strength as one of the most important properties for assessment of cement quality is to apply various modeling approaches. This study is aimed at finding a model for estimating the compressive strength of phosphorus slag content cements. For this purpose, the compressive strengths of chemically activated high phosphorus slag content cement prepared from phosphorus slag (80 wt.%, Portland cement (14 wt.% and a compound chemical activator containing sodium sulfate and anhydrite (6 wt.% were measured at various Blaine finenesses and curing times. Based on the obtained results, a primary stochastic model in terms of curing time and Blaine fineness has been developed. Then, another different dataset was used to incorporate composition variable including weight fractions of phosphorus slag, cement, and activator in the model. This model can be effectively used to predict the compressive strength of phosphorus slag content cements at various Blaine finenesses, curing times, and compositions.

  19. Pyrometallurgical slags as a potential source of selected metals recovery

    Directory of Open Access Journals (Sweden)

    K. Nowińska

    2014-10-01

    Full Text Available Complex analysis of concentration and form of occurrence such metals as Zn, Pb, Fe and Cu in slags formed during a current zinc production in the Imperial Smelting Process (ISP is a possible basis for development of optimal recovery technology. For this purpose studies of slags from the current production of the Shaft Furnace Unit and of the Lead Refining of the “Miasteczko Śląskie” Zinc Smelting Plant were carried out. The studies results show that slags includes high concentrations of: Zn from 0,064 % to 1,680 %, Pb from 10,56 % to 50,71 %, Fe from 0,015 % to 2,576 %, Cu from 7,48 % to 64,95 %, and change in a broad range. This slags show significant heterogeneity, caused by intermetallic phases (Zn - Pb, Cu - Zn, Cu - Pb formed on the surface thereof. It is so possible that slag can be a potential source of this metals recovery.

  20. Synthesis of inorganic polymers using fly ash and primary lead slag.

    Science.gov (United States)

    Onisei, S; Pontikes, Y; Van Gerven, T; Angelopoulos, G N; Velea, T; Predica, V; Moldovan, P

    2012-02-29

    The present work reports on the synthesis and properties of inorganic polymers ("geopolymers") made of 100% fly ash from lignite's combustion, 100% primary lead slag and mixtures of the two. In the inorganic polymers with both fly ash and lead slag the main crystalline phases detected are wüstite, magnetite, sodium zinc silicate, quartz, anorthite, and gehlenite; litharge partially dissolves. FTIR analysis in these samples revealed that the main peaks and bands of end members also exist, along with a new amorphous reaction product. In terms of microstructure, both fly ash and lead slag dissolve and contribute in the binding phase whereas the larger particles act as aggregates. For an increasing lead slag in the composition, the binding phase is changing in chemistry and reaches PbO values higher than 50 wt.% for the 100% lead slag inorganic polymer. Regarding the properties of fly ash and lead slag inorganic polymers, compressive strength is higher than 35 MPa in all cases and water absorption diminishes as the lead slag content increases. A comparison of leaching results before and after polymerisation reveals that pH is an important factor as Pb is immobilised in the binding phase, unlike Zn and As. Copyright © 2011 Elsevier B.V. All rights reserved.

  1. Numerical simulations of slagging dynamics using a meshmeshless strategy

    Energy Technology Data Exchange (ETDEWEB)

    Losurdo, M.; Spliethoff, H. [Technische Universitaet Muenchen (Germany). Lehrstuhl fuer Energiesysteme

    2009-07-01

    In pulverized co-firing and gasification facilities such as coal and biomass power plants, ash deposition, fouling and slagging, may significantly affect heat exchange and gasification per-formance Deposit growth dramatically increases production loss and may lead to the shut-down of the facility. Computational Fluid Dynamics (CFD) calculations can be used as a valid 'non-intrusive' investigation tool in an efficient problem solving strategy. At TU Munich, an ongoing project aims to develop a dedicated numerical tool to monitor and predict deposition, deposit growth and slagging dynamics in pulverized solid fuel furnaces and gasifiers. A novel in-house code was developed to track solid particles and predict deposit growth and slag dynamics. The adopted numerical strategy uses a Mesh-Meshless approach combined with a Lagrangian particle tracking. Ash particles are tracked in a Lagrangian frame post-processing CFD gas phase results (RANS or LES). Growth and thermo-mechanical proper-ties of the deposit are simultaneously evaluated. Slag dynamics is computed by using a meshless approach: deposit mesh nodes are considered point-mass particles interacting only with mesh connected node-particle neighbours. Forces are modelled applying a visco-elastic model and calculated by means of a Galerking weight (kernel) function. The final goal is to mathematically describe both particle adhesion and slag dynamics applying visco-elastic models using a mesh-meshless approach aiming to investigate slag/slurry dynamics. Pre-liminary numerical results on one layer encourage further development on this subject. (orig.)

  2. Industrial Tests to Modify Molten Copper Slag for Improvement of Copper Recovery

    Science.gov (United States)

    Guo, Zhengqi; Zhu, Deqing; Pan, Jian; Zhang, Feng; Yang, Congcong

    2018-04-01

    In this article, to improve the recovery of copper from copper slag by flotation process, industrial tests of the modification process involving addition of a composite additive into molten copper slag were conducted, and the modified slag was subjected to the flotation process to confirm the modification effect. The phase evolution of the slag in the modification process was revealed by thermodynamic calculations, x-ray diffraction, optical microscopy and scanning electron microscopy. The results show that more copper was transformed and enriched in copper sulfide phases. The magnetite content in the modified slag decreased, and that of "FeO" increased correspondingly, leading to a better fluidity of the molten slag, which improved the aggregation and growth of fine particles of the copper sulfide minerals. Closed-circuit flotation tests of the original and modified slags were conducted, and the results show that the copper recovery increased obviously from 69.15% to 73.38%, and the copper grade of concentrates was elevated slightly from 20.24% to 21.69%, further confirming that the industrial tests of the modification process were successful. Hence, the modification process has a bright future in industrial applications for enhancing the recovery of copper from the copper slag.

  3. Neutron activation analysis of limestone objects

    International Nuclear Information System (INIS)

    Meyers, P.; Van Zelst, L.

    1977-01-01

    The elemental composition of samples from limestone objects were determined by neutron activation analysis to investigate whether this technique can be used to distinguish between objects made of limestone from different sources. Samples weighing between 0.2-2 grams were obtained by drilling from a series of ancient Egyptian and medieval Spanish objects. Analysis was performed on aliquots varying in weight from 40-100 milligrams. The following elements were determined quantitatively: Na, K, Rb, Cs, Ba, Sc, La, Ce, Sm, Eu, Hf, Th, Ta, Cr, Mn, Fe, Co and Zn. The data on Egyptian limestones indicate that, because of the inhomogeneous nature of the stone, 0.2-2 gram samples may not be representative of an entire object. Nevertheless, multivariate statistical methods produced a clear distinction between objects originating from the Luxor area (ancient Thebes) and objects found north of Luxor. The Spanish limestone studied appeared to be more homogeneous. Samples from stylistically related objects have similar elemental compositions while relative large differences were observed between objects having no relationship other than the common provenance of medieval Spain. (orig.) [de

  4. Strength and Drying Shrinkage of Alkali-Activated Slag Paste and Mortar

    Directory of Open Access Journals (Sweden)

    Mao-chieh Chi

    2012-01-01

    Full Text Available The aim of this study is to investigate the strengths and drying shrinkage of alkali-activated slag paste and mortar. Compressive strength, tensile strength, and drying shrinkage of alkali-activated slag paste and mortar were measured with various liquid/slag ratios, sand/slag ratios, curing ages, and curing temperatures. Experimental results show that the higher compressive strength and tensile strength have been observed in the higher curing temperature. At the age of 56 days, AAS mortars show higher compressive strength than Portland cement mortars and AAS mortars with liquid/slag ratio of 0.54 have the highest tensile strength in all AAS mortars. In addition, AAS pastes of the drying shrinkage are higher than AAS mortars. Meanwhile, higher drying shrinkage was observed in AAS mortars than that observed comparable Portland cement mortars.

  5. Effects of slag-based silicon fertilizer on rice growth and brown-spot resistance.

    Science.gov (United States)

    Ning, Dongfeng; Song, Alin; Fan, Fenliang; Li, Zhaojun; Liang, Yongchao

    2014-01-01

    It is well documented that slag-based silicon fertilizers have beneficial effects on the growth and disease resistance of rice. However, their effects vary greatly with sources of slag and are closely related to availability of silicon (Si) in these materials. To date, few researches have been done to compare the differences in plant performance and disease resistance between different slag-based silicon fertilizers applied at the same rate of plant-available Si. In the present study both steel and iron slags were chosen to investigate their effects on rice growth and disease resistance under greenhouse conditions. Both scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the effects of slags on ultrastructural changes in leaves of rice naturally infected by Bipolaris oryaze, the causal agent of brown spot. The results showed that both slag-based Si fertilizers tested significantly increased rice growth and yield, but decreased brown spot incidence, with steel slag showing a stronger effect than iron slag. The results of SEM analysis showed that application of slags led to more pronounced cell silicification in rice leaves, more silica cells, and more pronounced and larger papilla as well. The results of TEM analysis showed that mesophyll cells of slag-untreated rice leaf were disorganized, with colonization of the fungus (Bipolaris oryzae), including chloroplast degradation and cell wall alterations. The application of slag maintained mesophyll cells relatively intact and increased the thickness of silicon layer. It can be concluded that applying slag-based fertilizer to Si-deficient paddy soil is necessary for improving both rice productivity and brown spot resistance. The immobile silicon deposited in host cell walls and papillae sites is the first physical barrier for fungal penetration, while the soluble Si in the cytoplasm enhances physiological or induced resistance to fungal colonization.

  6. Experimental investigation of basic oxygen furnace slag used as aggregate in asphalt mixture.

    Science.gov (United States)

    Xue, Yongjie; Wu, Shaopeng; Hou, Haobo; Zha, Jin

    2006-11-16

    Chinese researchers have commenced a great deal of researches on the development of application fields of basic oxygen steel making furnace slag (BOF slag) for many years. Lots of new applications and properties have been found, but few of them in asphalt mixture of road construction engineering. This paper discussed the feasibility of BOF steel slag used as aggregate in asphalt pavement by two points of view including BOF steel slag's physical and micro-properties as well as steel slag asphalt materials and pavement performances. For the former part, this paper mainly concerned the mechanochemistry and physical changes of the steel slag and studied it by performing XRD, SEM, TG and mercury porosimeter analysis and testing method. In the second part, this paper intended to use BOF steel slag as raw material, and design steel slag SMA mixture. By using traditional rutting test, soak wheel track and modified Lottman test, the high temperature stability and water resistance ability were tested. Single axes compression test and indirect tensile test were performed to evaluate the low temperature crack resistance performance and fatigue characteristic. Simultaneously, by observing steel slag SMA pavement which was paved successfully. A follow-up study to evaluate the performance of the experimental pavement confirmed that the experimental pavement was comparable with conventional asphalt pavement, even superior to the later in some aspects. All of above test results and analysis had only one main purpose that this paper validated the opinion that using BOF slag in asphalt concrete is feasible. So this paper suggested that treated and tested steel slag should be used in a more extensive range, especially in asphalt mixture paving projects in such an abundant steel slag resource region.

  7. Autoclave-hardening slag-alkali binder with high water content

    International Nuclear Information System (INIS)

    Korenevskij, V.V.; Kozyrin, N.A.; Melikhova, N.I.; Narkevich, N.K.; Ryabov, G.G.

    1987-01-01

    The results of investigations into properties of slag-alkali binder, that may be used for concretes of reactor radiation and thermal shieldings, are presented. These concretes have increased chemical stability and mechanical strength, high content of chemically bound water (approximately 14%), that is not lost under heating up to 550 deg C. Dumping and granulated slags of blast-furnace process, sodium-bicarbonate-alkali fusion cake formed at burning of adipic acid residues, technical sodium hydroxide and sodium liquid glass are used as raw material for slag-alkali binder

  8. Kinetic Investigations of SiMn Slags From Different Mn Sources

    Science.gov (United States)

    Kim, Pyunghwa Peace; Tangstad, Merete

    2018-03-01

    The kinetics of MnO and SiO2 reduction were investigated for Silicomanganese (SiMn) slags using a Thermogravimetric analysis (TGA) between 1773 K and 1923 K (1500 °C and 1650 °C) under CO atmospheric pressure. The charge materials were based on Assmang ore and HC FeMn Slag. Rate models for MnO and SiO2 reduction were applied to describe the metal-producing rates, as shown by the following equations: r_{MnO} = k_{MnO} × A × ( {a_{MnO} - {a_{Mn} }/{K_{T }}} ) r_{{{SiO}2 }} = k_{SiO2} × A × ( {a_{{{SiO}2 }} - {a_{Si} }/{K_{T }}} ). The results show that the choice of raw materials in the charge considerably affected the reduction rate of MnO and SiO2. The highest reduction rate was found to be from charges using HC FeMn slag. The difference in the driving forces was insignificant among the SiMn slags, and the similar slag viscosities could not explain the different reduction rates. Instead, the difference is attributed to small amounts of sulfur and the amount of iron in the charge. In addition, the rate models were applicable to describe the reduction of MnO and SiO2 in SiMn slags.

  9. Steel slag in hot mix asphalt concrete : final report

    Science.gov (United States)

    2000-04-01

    In September 1994, steel slag test and control sections were constructed in Oregon to evaluate the use of steel slag in hot mix asphalt concrete (HMAC). This report covers the construction and five-year performance of a pavement constructed with 30% ...

  10. Artificial neural networks application for solid fuel slagging intensity predictions

    Directory of Open Access Journals (Sweden)

    Kakietek Sławomir

    2017-01-01

    Full Text Available Slagging issues present in pulverized steam boilers very often lead to heat transfer problems, corrosion and not planned outages of boilers which increase the cost of energy production and decrease the efficiency of energy production. Slagging especially occurs in regions with reductive atmospheres which nowadays are very common due to very strict limitations in NOx emissions. Moreover alternative fuels like biomass which are also used in combustion systems from two decades in order to decrease CO2 emissions also usually increase the risk of slagging. Thus the prediction of slagging properties of fuels is not the minor issue which can be neglected before purchasing or mixing of fuels. This however is rather difficult to estimate and even commonly known standard laboratory methods like fusion temperature determination or special indexers calculated on the basis of proximate and ultimate analyses, very often have no reasonable correlation to real boiler fuel behaviour. In this paper the method of determination of slagging properties of solid fuels based on laboratory investigation and artificial neural networks were presented. A fuel data base with over 40 fuels was created. Neural networks simulations were carried out in order to predict the beginning temperature and intensity of slagging. Reasonable results were obtained for some of tested neural networks, especially for hybrid feedforward networks with PCA technique. Consequently neural network model will be used in Common Intelligent Boiler Operation Platform (CIBOP being elaborated within CERUBIS research project for two BP-1150 and BB-1150 steam boilers. The model among others enables proper fuel selection in order to minimize slagging risk.

  11. Preliminary study of tin slag concrete mixture

    Science.gov (United States)

    Hashim, Mohd Jamil; Mansor, Ishak; Pauzi Ismail, Mohamad; Sani, Suhairy; Azmi, Azhar; Sayuti, Shaharudin; Zaidi Ibrahim, Mohd; Adli Anuar, Abul; Rahim, Abdul Adha Abdul

    2018-01-01

    The study focuses on practices to facilitate tin smelting industry to reduce radioactive waste product (Tin Slag) by diluting its radioactivity to a safe level and turning it to a safer infrastructural building product. In the process the concrete mix which include Portland cement, sand, tin slag, water and plasticizer are used to produce interlocking brick pavements, piles and other infrastructural products. The mixing method follows DOE (UK) standard method of mixing targeted at in selected compressive strength suitable for its function and durability. A batching machine is used in the mixing and six test cubes are produced for the test. The testing equipment used are a compressional machine, ultrasonic measurement and a Geiger Muller counter to evaluate of the concrete mix to find the lowest emission of radiation surface dose without compromising the strength of concrete mix. The result obtained indicated the radioactivity of tin slag in the mixing process has reduced to background level that is 0.5μSv/h while the strength and workability of the concrete has not been severely affected. In conclusion, the concrete mix with tin slag has shown the potential it can be turned into a safe beneficial infrastructural product with good strength.

  12. Slagging in a pulverised-coal-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Devir, G.P.; Pohl, J.H.; Creelman, R.A. [University of Queensland, St. Lucia, Qld. (Australia). Dept. of Chemical Engineering

    2000-07-01

    This paper describes a technique to evaluate the severity of slagging of a coal in a pulverised-coal-fired boiler. There are few data in the literature on the nature of in-situ boiler slags, their rate of growth and/or their strength properties relevant to sootblowing. The latter is thought to be of more concern to boiler operators and gives rise to the significance of selecting suitable strength tests. As well as standardised methods for characterising pulverised coal performance in a boiler, several novel and less popular techniques are discussed in detail. A suite of three sub-bituminous coals from the Callide Coalfields, Biloela (600 km north of Brisbane), has been selected for slagging tests in the 350 MW{sub e} units of Callide 'B' power station. Disposable air-cooled mild steel slagging probes have been constructed to simulate the conditions for deposit formation in the boiler region. To date, tests for one of these coals has been completed and preliminary results are presented. Once testing for the remaining coals has been completed, it is anticipated that the differences exhibited in deposit growth and strength may be correlated with typical variations in physical and chemical properties of the pulverised coal.

  13. X-ray diffractometry of steam cured ordinary Portland and blast-furnace-slag cements

    International Nuclear Information System (INIS)

    Camarini, G.; Djanikian, J.G.

    1994-01-01

    This work studies some aspects of the phases produced by hydration of ordinary and blast-furnace-slag cements, at normal conditions and steam cured (60 and 95 0 C), using an X-ray diffraction technique. The blast-furnace-slag cement was a mixture of 50% of ordinary Portland cement and 50% of blast-furnace-slag (separately grinding). After curing the X-ray diffraction reveals that, in relation to ordinary Portland cement, the main phases in blast-furnace-slag cement are hydrated silicates and aluminates, hydro garnet, etringitte and mono sulphate. After steam curing the hydration of blast-furnace-slag cement proceeds. This is a result of the slag activation by the curing temperature. (author). 8 refs., 3 figs., 1 tab

  14. Study on the Effect of Straw Fiber on the Performance of Volcanic Slag Concrete

    Science.gov (United States)

    Xiao, Li-guang; Liu, Xi-xu

    2018-03-01

    In this paper, the effects of straw fiber on the working performance, mechanical properties and frost resistance of volcanic slag lightweight aggregate concrete were studied. The experimental results show that the straw fiber is subjected to surface carbonization treatment and mixed into the volcanic slag light aggregate concrete. The flexural strength and fracture pressure ratio of volcanic slag lightweight aggregate concrete are improved obviously Improved volcanic slag lightweight aggregate concrete brittleness improves toughness. Carbonized straw fiber greatly improves the frost resistance of volcanic slag lightweight aggregate concrete. So that the volcanic slag light aggregate concrete freeze-thaw cycle can reach 300 times.

  15. Corrosion Behavior of Ceramic Cup of Blast Furnace Hearth by Liquid Iron and Slag

    Science.gov (United States)

    Li, Yanglong; Cheng, Shusen; Wang, Zhifeng

    2016-10-01

    Three kinds of sample bricks of ceramic cups for blast furnace hearth were studied by dynamic corrosion tests based on different corrosion systems, i.e., liquid iron system, liquid slag system and liquid iron-slag system. Considering the influence of temperature and sample rotational speed, the corrosion profiles and mass loss of the samples were analyzed. In addition, the microstructure of the corroded samples was observed by optical microscope (OM) and scanning electron microscope (SEM). It was found that the corrosion profiles could be divided into iron corrosion region, slag corrosion region and iron-slag corrosion region via corrosion degree after iron-slag corrosion experiment. The most serious corrosion occurred in iron-slag corrosion region. This is due to Marangoni effect, which promotes a slag film formed between liquid iron and ceramic cup and results in local corrosion. The corrosion of the samples deepened with increasing temperature of liquid iron and slag from 1,623 K to 1,823 K. The variation of slag composition had greater influence on the erosion degree than that of rotational speed in this experiment. Taking these results into account the ceramic cup composition should be close to slag composition to decrease the chemical reaction. A microporous and strong material should be applied for ceramic cup.

  16. STEEL-SLAG AS SUBSTITUTE TO NATURAL AGGREGATES, PROPERTIES AND THE INTERFACIAL TRANSITION ZONE

    Directory of Open Access Journals (Sweden)

    Han Ay Lie

    2012-02-01

    Full Text Available Steel-slag is a residual product of the steel industry that has potential ability to pollute the ground water and soil containing heavy metals. To overcome this problem, attempts have been made for using the slag as substitute for both coarse and fine aggregates in concrete. The solidification process will prevent the metal components from polluting the water and soil. Test results on the mechanical properties of slag-concrete showed that while the compression strength of slag-concrete increased significantly as a function of slag-to-natural aggregate’s use, the tensile strength dropped accordingly. The substitution of fine-slag to Muntilan sand was even more negative, the compression strength decreased as a function of slag use. Research into the influences of the Interfacial Transition Zone was conducted, since the ITZ itself forms a weak link within the concrete matrix. The SEM tests were performed at the Quarter Laboratory, Department of Geology in Bandung using a Scanning Electron Microscope type JEOL.

  17. Restoration and Preservation of Engraved Limestone Blocks Discovered in Abu Mousa Excavation, Suez - Egypt

    Directory of Open Access Journals (Sweden)

    Nabil A. Abd El-Tawab BADER

    2013-03-01

    Full Text Available A lot of engraved limestone blocks were discovered at Awlad Abu Musa (east of Suez, Egypt in 1995/2007 by Supreme Council of Antiquities. The stone blocks were seriously affected by archaeological environments during burial environment in agriculture land. They were covered with thick clay layer with soil particles that disfigured them and hid their inscriptions. Prior to the conservation intervention, the materials were characterized by X-ray diffraction, optical microscopy, scanning electron microscopy with energy-dispersive X-ray spectroscopy, Chemical analyses of ground water and microbiological study. After the material characterization, the conservation and restoration of the stone blocks were carried out including cleaning, consolidation, reduction of salts, Re-jointing, restoration and completion of lost parts. After that the blocks were exhibited in Suez museum.

  18. Moessbauer study of ancient iron smelting slag in Japan

    International Nuclear Information System (INIS)

    Nakanishi, A.

    2008-01-01

    For an investigation of the ancient iron manufacturing technique, a reproducing experiment was carried out by archaeologists, where ancient type of iron smelting furnace was built and iron sand with high titanium contents was used as the raw material. During the operation of furnace, a large amount of slag flowed away from the furnace. In order to investigate the possibility for the estimation about the operative condition of furnace and the raw material, 57 Fe Moessbauer spectroscopy was applied for characterizing these slags and it was found that these slags mainly consisted of ferropseudobrookite (FeTi 2 O 5 ).

  19. BUILDING MATERIALS AND PRODUCTS BASED ON SILICON MANGANESE SLAGS

    Directory of Open Access Journals (Sweden)

    BOLSHAKOV V. I.

    2016-05-01

    Full Text Available Raising of problem. Currently of particular relevance was given to the matter of introduction in manufacture of building materials and products, resource-saving techniques and technologies; integrated use of raw materials and materials that prevent or significantly reduce their harmful impact on the environment. This allows you to recycle hundreds of thousands of tons of the fiery liquid slags of silicon manganese and to develop effective structural materials that can replace metals, non-metallic building materials of natural origin, concretes, cast stone, plastics and refractories. Purpose. The study of the structure and properties of building materials and products from electric furnace slag of silicon manganese. Conclusion. Slags from the smelting of silicon manganese are classified as acidic. Their lime factor is in the range of 0.47–0.52. The composition of the slag located in the heterogeneous region SiO2 near the line of separation of cristobalite spread to the crystallization of wollastonite, according to the ternary system MnO-CaO-SiO2, which in consideration of their stability, allows the development of technology of building materials (gravel, sand, granulated slag, etc. and products (foundation blocks, road slabs, containers for transportation and storage of hazardous waste, and others.

  20. To the problem of nonmetallic inclusions assimilation by slags in the course of steel casting

    International Nuclear Information System (INIS)

    Klimov, Yu.V.; Krupman, L.I.; Medzhibozhskij, M.Ya.; Povkh, Yu.I.; Belanenko, A.A.

    1975-01-01

    The effect of slag viscosity as well as a method of steel pouring with slag-forming mixtures used upon the slag assimilation of oxide inclusions has been studied with a radioactive tracer method. The inclusions are absorbed by slag primarily in the course of filling casting moulds when a relatively intensive metal circulation occurs. The ensuing decrease of slag viscosity results in better purification of steel from inclusions. In the period of natural convection the inclusions are not removed irrespective of the slag properties. The bottom pouring results in the lowest degree of steel purification from inclusions due to the limited surface of a slag-metal contact

  1. Study of the Mechanism of Liquid Slag Infiltration for Lubrication in Slab Continuous Casting

    Science.gov (United States)

    Zhang, Shaoda; Wang, Qiangqiang; He, Shengping; Wang, Qian

    2018-04-01

    Consistent and uniform lubrication of the solidifying shell, especially in the meniscus, is crucial for the smooth continuous casting operation and production of strands free of surface defects. Thus, the current study established a coupled model to study the inflow behavior of liquid slag to the mold-strand channel, taking the solidification of steel and slag and the periodic oscillation of mold into account. The difficulties and solutions for the simulation were described in detail. The predicted profiles of the slag rim and initial shell were in good agreement with the reports. The main results indicated that liquid slag could be squeezed out and back into the slag pool in a negative strip period while a large amount of liquid slag could infiltrate into the mold-strand channel. Thus, the amount of slag consumed in the negative strip period was relatively small compared with that in the positive strip period. The predicted variation of slag consumption during mold oscillation was periodic, and the average value was 0.274 kg/m2, which agreed well with the slag consumption in industrial practice. The current model can predict and optimize the oscillation parameters aiming at stable lubrication conditions.

  2. Liquification and soft-sediment deformation in a limestone megabreccia: The Ayabacas giant collapse, Cretaceous, southern Peru

    Science.gov (United States)

    Callot, Pierre; Odonne, Francis; Sempere, Thierry

    2008-12-01

    In the back-arc basin of southern Peru, the bulk of the mid-Cretaceous carbonate platform collapsed near the Turonian-Coniacian boundary (~ 90-89 Ma), due to slope creation and resulting oversteepening. The resulting mass-wasting deposits, namely the Ayabacas Formation, consist of a megabreccia which is organised from NE to SW in relation with two major fault systems. Facies of sediment reworking (such as brecciation, liquification, sedimentary dykes and soft-sediment deformation) are described and four types of resedimentation facies are define. In the northeastern part of the study area, deposits mainly consist of a mixture of very heterometric clasts and blocks (millimetric to kilometric in size), mainly carbonate but also sandy-marly in nature, floating in sandy-marly matrix that exhibits features of liquification (sedimentary dykes and flows) and plastic deformation. Here, resedimentation facies are characterized by deformations and a brecciated facies at each observation scale (from aerial photographs to thin sections) and are therefore defined as fractal or multi-scale breccias. Some clasts and large amounts of the matrix were derived from the underlying clay-rich sandstones of the Murco Formation. These materials were prone to liquification and plastic deformation, allowing them to act as a sliding sole that facilitated the slides and the downslope movement of large limestone rafts. In the southwestern part of the study area, only limestone breccias are observed, in alternation with well-stratified levels. The sliding sole of plastically deformable siliciclastic sediments that previously acted as a lubricating layer was not present here, as materials were more deeply buried. Variations in the degree of sediment lithification from northeast to southwest are inferred to have existed before the collapse and also within the sedimentary succession in the northeastern part. In particular, limestones were well-cemented at the base of the carbonate succession and

  3. ENERGY ASPECTS OF STEELMAKING SLAGS APPLICATION IN METALLURGY

    Directory of Open Access Journals (Sweden)

    V. L. Naydek

    2013-01-01

    Full Text Available A comparative assessment of energy intensity of converter steel production in different types of smelting with slag processing in the ladle was made. Analysis of the data shows that the use of liquid steel slag in steel production for its refining saves about 2.2 GJ or 75 kg of coal equivalent for each ton of metal.

  4. Utilization of steel slag for Portland cement clinker production.

    Science.gov (United States)

    Tsakiridis, P E; Papadimitriou, G D; Tsivilis, S; Koroneos, C

    2008-04-01

    The aim of the present research work is to investigate the possibility of adding steel slag, a by-product of the conversion of iron to steel process, in the raw meal for the production of Portland cement clinker. Two samples of raw meals were prepared, one with ordinary raw materials, as a reference sample ((PC)(Ref)), and another with 10.5% steel slag ((PC)(S/S)). Both raw meals were sintered at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the steel slag did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting times, compressive strengths and soundness. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the steel slag did not negatively affect the quality of the produced cement.

  5. Characterization of the lead smelter slag in Santo Amaro, Bahia, Brazil

    International Nuclear Information System (INIS)

    Andrade Lima, L.R.P. de; Bernardez, L.A.

    2011-01-01

    For 33 years, a primary lead smelter operated in Santo Amaro (Brazil). Since the 1970s, large amounts of Pb and Cd have been widely documented in the blood and hair of people living near the smelter. The plant closed down in 1993, and several years later, the Pb levels in the blood of children under 4 years of age living near the smelter were high, where the disposed lead slag was suspected to be the main source of this contamination. The objective of this study is to elucidate the source of the Pb contamination and any other potentially toxic contamination, focusing on the characterization of the slag. The samples used for this characterization study were taken from the slag heaps. The results of the chemical analysis showed that the major constituents of the slag, in decreasing order of wt%, were the following: Fe 2 O 3 (28.10), CaO (23.11), SiO 2 (21.39), ZnO (9.47), MgO (5.44), PbO (4.06), Al 2 O 3 (3.56), C (2.26), MnO (1.44), Na 2 O (0.27), S (0.37), K 2 O (0.26), and TiO 2 (0.25). The Cd content of the slag was 57.3 mg/kg, which is relatively low. The X-ray diffraction and the electron probe microanalyzer X-ray mapping indicated that the major phases in the slag were wuestite, olivine, kirschsteinite, and franklinite. Only spheroidal metallic Pb was found in the slag. The leaching study showed that the slag was stable at a pH greater than 2.8, and only in an extremely acidic environment was the solubilization of the Pb enhanced significantly. The solubilization of Zn was very limited in the acidic and alkaline environments. These results can be explained by the limited leachability of the metallic Pb and Zn-bearing compounds. The leaching study used TCLP, SPLP, and SWEP and indicated that the lead slag was stable in weak acidic environments for short contact times.

  6. Modeling the influence of limestone addition on cement hydration

    Directory of Open Access Journals (Sweden)

    Ashraf Ragab Mohamed

    2015-03-01

    Full Text Available This paper addresses the influence of using Portland limestone cement “PLC” on cement hydration by characterization of its microstructure development. The European Standard EN 197-1:2011 and Egyptian specification ESS 4756-1/2009 permit the cement to contain up to 20% ground limestone. The computational tools assist in better understanding the influence of limestone additions on cement hydration and microstructure development to facilitate the acceptance of these more economical and ecological materials. μic model has been developed to enable the modeling of microstructural evolution of cementitious materials. In this research μic model is used to simulate both the influence of limestone as fine filler, providing additional surfaces for the nucleation and growth of hydration products. Limestone powder also reacts relatively slow with hydrating cement to form monocarboaluminate (AFmc phase, similar to the mono-sulfoaluminate (AFm phase formed in ordinary Portland cement. The model results reveal that limestone cement has accelerated cement hydration rate, previous experimental results and computer model “cemhyd3d” are used to validate this model.

  7. Toxicity assessment and geochemical model of chromium leaching from AOD slag.

    Science.gov (United States)

    Liu, Bao; Li, Junguo; Zeng, Yanan; Wang, Ziming

    2016-02-01

    AOD (Argon Oxygen Decarburization) slag is a by-product of the stainless steel refining process. The leaching toxicity of chromium from AOD slag cannot be ignored in the recycling process of the AOD slag. To assess the leaching toxicity of the AOD slag, batch leaching tests have been performed. PHREEQC simulations combined with FactSage were carried out based on the detailed mineralogical analysis and petrophysical data. Moreover, Pourbaix diagram of the Cr-H2O system was protracted by HSC 5.0 software to explore the chromium speciation in leachates. It was found that AOD slag leachate is an alkaline and reductive solution. The Pourbaix diagram of the Cr-H2O system indicated that trivalent chromium, such as Cr(OH)4(-), is the major chromium species in the experimental Eh-pH region considered. However, toxic hexavalent chromium was released with maximum concentrations of 30 µg L(-1) and 18 µg L(-1) at L/S 10 and 100, respectively, during the earlier leaching stage. It concluded that the AOD slag possessed a certain leaching toxicity. After 10 d of leaching, trivalent chromium was the dominant species in the leachates, which corresponded to the results of PHREEQC simulation. Leaching toxicity of AOD slag is based on the chromium speciation and its transformation. Great attention should be focused on such factors as aging, crystal form of chromium-enriched minerals, and electrochemical characteristics of the leachates. Copyright © 2015 Elsevier Ltd. All rights reserved.

  8. Copper recovery from slag by indirect bio leaching

    International Nuclear Information System (INIS)

    Mazuelos, A.; Iglesias, N.; Romero, R.; Forcat, O.; Carranza, F.

    2009-01-01

    The main source of copper loss from a smelter is copper in discard slag. Slag can contain Cu in concentrations very much higher than those of many ores. Cu is present in slag entrained in very small drops of matte, white metal and blister copper occluded in fayalitic phase. In this work, the technical viability of the BRISA process, that is based on the indirect bio leaching, for this residue has been proved. A sample of slag, containing 2 % of copper, has been chemical, granulometric and metallographic characterized and it has been leached with ferric sulphate solutions in agitated reactors. The influence of several variables have been investigated. Once the best operating conditions had been selecting and an economic estimation had been done (with very really attractive results), the leaching stage has been designed for a plant of 30 tonnes per hour capacity. Cu extractions higher than 70% can be achieved with a residence time of only five hours. Despite of Cu(II) concentration in fed is as high as 30 g/l, bio oxidation stage can supply Fe(III) demanded by ferric leaching stage. (Author) 17 refs

  9. Partitioning of heavy metals in a soil contaminated by slag: A redistribution study

    International Nuclear Information System (INIS)

    Bunzl, K.; Trautmannsheimer, M.; Schramel, P.

    1999-01-01

    In order to interpret reasonably the partitioning of heavy metals in a contaminated soil as observed from applying a sequential extraction procedure, information on possible redistribution processes of the metals during the various extraction steps is essential. For this purpose, sequential extraction was used to study the chemical partitioning of Ag, Cu, Ni, Pb, and Zn in a soil contaminated wither by a slag from coal firing or by a slag from pyrite roasting. Through additional application of sequential extraction to the pure slags as well as to the uncontaminated soil, it was shown that during the various extraction steps applied to the soil/slag mixtures, substantial redistribution processes of the metals between the slag- and soil particles can occur. In many cases, metals ions released during the extraction with acid hydroxylamine or acid hydrogen peroxide are partially readsorbed by solid constituents of the mixture and will therefore be found in the subsequent fractions extracted. As a result, one has to realize that (1) it will be difficult to predict the chemical partitioning of these metals in contaminated soils by investigating pure slags only, and (2) information on the partitioning of a metal in a slag contaminated soil will not necessarily give any relevant information on the form of this metal in the slag or in the slag/soil mixture, because the redistribution processes during sequential extraction will not be the same as those occurring in the soil solution under natural conditions

  10. Influence of the slags treatment on the heavy metals binding

    Czech Academy of Sciences Publication Activity Database

    Blahová, L.; Navrátilová, Z.; Mucha, M.; Navrátilová, Eva; Neděla, Vilém

    2018-01-01

    Roč. 15, č. 4 (2018), s. 697-706 ISSN 1735-1472 Institutional support: RVO:68081731 Keywords : slag * binding * metal cations * slag modification Subject RIV: JA - Electronics ; Optoelectronics, Electrical Engineering Impact factor: 1.915, year: 2016

  11. Mechanical Analysis Of Limestone In Jaya, Lhong, And Lhoknga

    Directory of Open Access Journals (Sweden)

    Raihan .

    2012-09-01

    Full Text Available Research about mechanical analysis of limestone in District Jaya, Lhong, and Lhoknga has been done from Dec. 2011 to Mei 2012. This study aim is to classify the limestones based on physical and mechanical tests as well as identify opportunities limestone utilization in accordance with the SII 0378-80 as a condition of quality natural stone for building. Research have been done by testing compressive strength, modulus Young, wear, specific gravity, porosity, and absorption. The result shows that the limestones are qualified natural stone for building the foundation, curbstone, stone and ornamental stone or paste.

  12. The Influence of Combustion-derived pollutants on limestone deterioration

    DEFF Research Database (Denmark)

    Johnson, J.B.; Montgomery, Melanie; Thompson, G.E.

    1996-01-01

    The wet deposition of combustion-derived atmospheric pollutant species, on to freshly cut or diesel-smoked Portland and Monks Park limestone and marble samples, was carried out in a laboratory 'wetting and drying' salt spray chamber for 84 days. Along with the effect of CO2-equilibrated de...... limestones, respectively. Thus the water and hydrogen ion loading effects are significant, as well as the limestone type, but the nature of the anion is not, under the given wetting and drying regime. Further work showed that the increased resistance of marble over that of limestone, to calcium loss...

  13. Digital model evaluation of the predevelopment flow system of the Tertiary limestone aquifer, Southeast Georgia, Northeast Florida, and South South Carolina

    Science.gov (United States)

    Krause, Richard E.

    1982-01-01

    A computer model using finite-difference techniques was used successfully to simulate the predevelopment flow regime within the multilayered Tertiary limestone aquifer system in Southeastern Georgia, Northeastern Florida, and Southern South Carolina as part of the U.S. Geological Survey 's Tertiary Limestone Regional Aquifer System analysis. The aquifer, of early Eocene to Miocene age, ranges from thin interbedded clastics and marl in the updip area to massive limestone and dolomite 1,500 feet thick in the downdip area. The aquifer is confined above by Miocene clay beds, and terminates at depth in low-permeability rocks or the saltwater interface. Model-simulated transmissivity of the upper permeable zone ranged from about 1 x 10 super 3 foot squared per day in the updip area and within parts of the Gulf Trough (a series of alinement basins filled by fine clastic in material) to about 1 x 10 super 6 foot squared per day in South Georgia, and area having large secondarily developed solution channels. The model results indicate that only about 540 cubic feet per second of water flowed through the predeveloped system, from the updip highland area of high altitude and in the areas north of Valdosta and southwest of Jacksonville, to discharge along streams in the updip area and diffuse upward leakage in the downdip area near the coast and offshore. (USGS)

  14. A Metagenomic Survey of Limestone Hill in Taiwan

    Science.gov (United States)

    Hsu, Y. W.; Li, K. Y.; Chen, Y. W.; Huang, T. Y.; Chen, W. J.; Shih, Y. J.; Chen, J. S.; Fan, C. W.; Hsu, B. M.

    2016-12-01

    The limestone of Narro-Sky in Tainliao, Taiwan is of Pleistocene reef limestones interbedded in clastic layers that covered the Takangshan anticlines. Understanding how microbial relative abundance was changed in response to changes of environmental factors may contribute to better comprehension of roles that microorganisms play in altering the landscape structures. In this study, microorganisms growing on the wall of limestone, in the water dripping from the limestone wall and of soil underneath the wall were collected from different locations where the environmental factors such as daytime illumination, humidity, or pH are different. Next generation sequencing (NGS) was carried out to examine the compositions and richness of microbial community. The metagenomics were clustered into operational taxonomic units (OTUs) to analyze relative abundance, diversities and principal coordinates analysis (PCoA). Our results showed the soil sample has the highest alpha diversity while water sample has the lowest. Four major phyla, which are Proteobacteria, Acidobacteria, Actinobacteria, and Cyanobacteria, account for 80 % of total microbial biomass in all groups. Cyanobacteria were found most abundantly in limestone wall instead of water or soil of weathering limestone. The PCoA dimensional patterns of each phylum showed a trace of microbial community dynamic changes, which might be affected by environmental factors. This study provides the insights to understand how environmental factors worked together with microbial community to shape landscape structures.

  15. Performance of japanese quails fed feeds containing different corn and limestone particle sizes

    Directory of Open Access Journals (Sweden)

    DA Berto

    2007-09-01

    Full Text Available This study aimed at evaluating performance and egg quality of Japanese quails fed feeds containing different corn and limestone particle sizes. A total number of 648 birds in the peak of production was distributed in a random complete block experimental design, using a 2x3 factorial arrangement (2 corn particle sizes and 3 limestone particle sizes. Birds were designated to one of two blocks, with six replicates of 18 birds each. Mean geometric diameter (MGD values used were 0.617mm and 0.723mm (corn fine and coarse particle sizes, respectively, and 0.361mm, 0.721mm, and 0.947mm (limestone fine, intermediate and coarse particle sizes, respectively. The following treatments were applied: T1: fine corn feed, with 100% fine limestone; T2: fine corn feed, with 50% fine limestone and 50% intermediate limestone; T3: fine corn feed, with 50% fine limestone and 50% coarse limestone; T4: coarse corn feed, with 100% fine limestone; T5: coarse corn feed, with 50% fine limestone and 50% intermediate limestone; T6: coarse corn feed, with 50% fine limestone and 50% coarse limestone. The experiment lasted 112 days, consisting of 4 cycles of 28 days. No significant interaction was observed among corn and limestone particle sizes for any of the analyzed parameters. There were no significant effects (p>0.05 of the tested corn particle sizes on quail performance or egg quality. There were significant (p<0.05 isolated effects of limestone particle size only on the percentage of cracked eggs, which was reduced when birds fed 50% coarse limestone (0.947mm and 50% fine limestone (0.361mm as compared to those fed 100% fine limestone. Therefore, the inclusion of 50% coarse limestone (0.947mm is recommended for quail egg production.

  16. Effects of Design/Operating Parameters and Physical Properties on Slag Thickness and Heat Transfer during Coal Gasification

    Directory of Open Access Journals (Sweden)

    Insoo Ye

    2015-04-01

    Full Text Available The behaviors of the slag layers formed by the deposition of molten ash onto the wall are important for the operation of entrained coal gasifiers. In this study, the effects of design/operation parameters and slag properties on the slag behaviors were assessed in a commercial coal gasifier using numerical modeling. The parameters influenced the slag behaviors through mechanisms interrelated to the heat transfer, temperature, velocity, and viscosity of the slag layers. The velocity profile of the liquid slag was less sensitive to the variations in the parameters. Therefore, the change in the liquid slag thickness was typically smaller than that of the solid slag. The gas temperature was the most influential factor, because of its dominant effect on the radiative heat transfer to the slag layer. The solid slag thickness exponentially increased with higher gas temperatures. The influence of the ash deposition rate was diminished by the high-velocity region developed near the liquid slag surface. The slag viscosity significantly influenced the solid slag thickness through the corresponding changes in the critical temperature and the temperature gradient (heat flux. For the bottom cone of the gasifier, steeper angles were favorable in reducing the thickness of the slag layers.

  17. Thermal properties of fly ash substituted slag cement waste forms for disposal of Savannah River Plant salt waste

    International Nuclear Information System (INIS)

    Roy, D.M.; Kaushal, S.; Licastro, P.H.; Langton, C.A.

    1985-01-01

    Waste processing at the Savannah River Plant will involve reconstitution of the salts (NaNO 3 , NaNO 2 , NaOH, etc.) into a concentrated solution (32 weight percent salts) followed by solidification in a cement-based waste form for burial. The stability and mechanical durability of such a 'saltstone monolith' will depend largely on the temperature reached due to heat of hydration and the thermal properties of the waste form. Fly ash has been used as an inexpensive constituent and to moderate the hydration and setting processes so as to avoid reaching prohibitively high temperatures which could cause thermal stresses. Both high-calcium and low-calcium fly ashes have been studied for this purpose. Other constituents of these mixes include granulated blast furnace slag and finely crushed limestone. Adiabatic temperature increase and thermal conductivity of these mixes have been studied and related x-ray diffraction and scanning electron microscopy studies carried out to understand the hydration process

  18. Utilizing of the metallurgical slag for production of cementless concrete mixtures

    Directory of Open Access Journals (Sweden)

    D. Baricová

    2012-10-01

    Full Text Available In process of pig iron, steel and cast iron production besides main product, also secondary products are formed, that have character of secondary raw materials and industrial wastes. The most abundant secondary product originating in the metallurgical process is furnace slag. Total amount of accured slag, also its chemical, mineralogical, physical – chemical properties and similarity with natural stones predestinate its utilisation in different fields of industry. The contribution deals with production of cementless concrete mixtures, where the main parts were formed by blast furnace granulated slag grinded and different gravel slag from blast furnace, oxygen converter and electric arc furnace. As activators of solidification different kinds of water glass were tested.

  19. A discussion on improving hydration activity of steel slag by altering its mineral compositions.

    Science.gov (United States)

    Wang, Qiang; Yan, Peiyu; Feng, Jianwen

    2011-02-28

    This study aims to investigate the ways to improve the cementitious properties of steel slag. The results show that the cementitious phase of steel slag is composed of silicate and aluminate, but the large particles of these phases make a very small contribution to the cementitious properties of steel slag. RO phase (CaO-FeO-MnO-MgO solid solution), Fe(3)O(4), C(2)F and f-CaO make no contribution to the cementitious properties of steel slag. A new kind of steel slag with more cementitious phase and less RO phase can be obtained by removing some large particles. This new steel slag possesses better cementitious properties than the original steel slag. The large particles can be used as fine aggregates for concrete. Adding regulating agent high in CaO and SiO(2) during manufacturing process of steel slag to increase the cementitious phase to inert phase ratio is another way to improve its cementitious properties. The regulating agent should be selected to adapt to the specific steel slag and the alkalinity should be increased as high as possible on the premise that the f-CaO content does not increase. The cooling rate should be enhanced to improve the hydration activity of the cementitious phase at the early ages and the grindability of steel slag. Copyright © 2010 Elsevier B.V. All rights reserved.

  20. ESCÓRIA DE SIDERURGIA E CALCÁRIO NA CORREÇÃO DA ACIDEZ DO SOLO E NA DISPONIBILIDADE DE CÁLCIO, MAGNÉSIO E FÓSFORO

    Directory of Open Access Journals (Sweden)

    Lúcia Helena Garófalo Chaves

    2008-01-01

    Full Text Available The slag represent an alternative recommended to replace the traditional source of corrective or fertilizers. This study evaluated different base saturation levels, comparing basic slag to dolomitic limestone as soil acidity corrective agents and in the availability of calcium, magnesium and phosphorus. Thus, one experiment involving soil incubation was conducted in laboratory, during 60 days. The treatments consisted of two corrective agents: dolomitic limestone and basic slag, evaluated by the base saturation method, with eight correction levels (V% (56, 58, 60, 62, 65, 67, 69 e 71 % and two replicates. After the incubation period the soil samples was analyzed chemically. The application of the corrective agents promoted efficient neutralization of acidity in soil, especially when basic slag was used. The Ca + Mg level increased depending on the increasing amounts of correctives, reducing the K (Ca2+ + Mg2+-0,5 ratio. The neutralization of acidity in soil reaction was fast when the slag was used. The soil available P did not increase with increasing levels of soil acidity correctives.

  1. Disintegration and size reduction of slags and metals after melt refining of contaminated metallic wastes

    International Nuclear Information System (INIS)

    Heshmatpour, B.; Copeland, G.L.; Heestand, R.L.

    1981-04-01

    Melting under an oxidizing slag is an attractive method of decontaminating and reducing the volume of radioactively contaminated metal scrap. The contaminants are concentrated in a relatively small volume of slag, which leaves the metal essentially clean. A potential method of permanently disposing of the resulting slags (and metals if necessary) is emplacing them into deep shale by grout hydrofracture. Suspension in grout mixtures requires that the slag and metal be granular. The feasibility of size-reducing slags and disintegrating metals and subsequently incorporating both into grout mixtures was demonstrated. Various types of slags were crushed with a small jaw crusher into particles smaller than 3 mm. Several metals were also melted and water-blasted into coarse metal powder or shot ranging in size from 0.05 to 3 mm. A simple low-pressure water atomizer having a multiple nozzle with a converging-line jet stream was developed and used for this purpose. No significant slag dust and steam were generated during slag crushing and liquid-metal water-blasting tests, indicating that contamination can be well contained within the system. The crushed slags and the coarse metal powders were suspendable in group fluids, which indicates probable disposability by shale hydrofracture. The granulation of slags and metals facilitates their containment, transport, and storage

  2. THERMAL AND SINTERING CHARACTERIZATION OF A IGCC SLAG

    OpenAIRE

    Acosta, Anselmo; Iglesias, Isabel; Aineto, Mónica; Romero, Maximina; Rincón López, Jesús María

    2002-01-01

    IGCC slag is a vitreous residual product from the new induction gasification combined cycle gasification thermal power plants. In order to characterize this waste as secondary new material for the production of new glasses and glass-ceramics as construction materials; this slag from the Puertollano, Ciudad Real, Spain power plants has been fully thermally investigated. After controlled heating this waste gives rise to hematite, anorthite, and cristobalite crystallized materials.

  3. Bacterially-mediated weathering of crystalline and amorphous Cu-slags

    International Nuclear Information System (INIS)

    Potysz, Anna; Grybos, Malgorzata; Kierczak, Jakub; Guibaud, Gilles; Lens, Piet N.L.; Hullebusch, Eric D. van

    2016-01-01

    Two types of Cu-slags (CS: crystalline massive slag and GS: granulated amorphous slag) exhibiting a different chemical and mineral phase composition were compared with respect to their susceptibility to bacterial weathering using Pseudomonas aeruginosa (n° CIP 105094). Abiotic conditions e.g. sterile growth medium and ultrapure water were used for comparison. The experiments were extended up to 112 days with a systematic liquid phase renewal every 14 days. The results revealed significant release of elements in the bacterially mediated weathering experiments. Concentrations of elements (Si, Fe, Cu, Zn and Pb) in the biotic solutions were increased at least by 20% up to 99% compared to abiotic ones. From 3 to 77% of the leached elements were associated to the fraction >0.22 μm. Scanning electron microscope observations demonstrated greater weathering of mineral phases in biotic experiments than in abiotic ones which is in accordance with the solution chemistry exhibiting higher concentrations of elements leached in biotic set-ups. In the case of CS, glass and sulfides weathering was yet observed in abiotic experiment, whereas partial dissolution of fayalite (Fe_2SiO_4) was solely affected by the presence of bacteria. GS having a higher bulk content of metallic elements was found to be more stable than sulfide-bearing CS, while its (GS) glass matrix was found to weather easier under biotic conditions. - Highlights: • Pseudomonas aeruginosa significantly enhance the release of elements from Cu-slags. • Bacteria and/or associated metabolites assist as biosorbent (e.g. Zn). • Amorphous slag is more susceptible to bio-weathering. • Metal carriers of crystalline slag are prone to dissolution. • Fe-bearing fayalite is altered solely due to the presence of bacteria.

  4. Reductive-sulfurizing smelting treatment of smelter slag for copper and cobalt recovery

    Directory of Open Access Journals (Sweden)

    Li Y.

    2018-01-01

    Full Text Available Recovery of copper and cobalt from smelter slag using reductive-sulfurizing smelting method was performed in this study. The effects of reductive agent (coke, sulfurizing agent (pyrite, slag modifier (CaO and smelting temperature and duration on the extractive efficiencies of Cu, Co and Fe were discussed. The phase compositions and microstructure of the materials, copper-cobalt matte and cleaned slag were determined. The results showed that copper and cobalt contents in cleaned slag could decrease averagely to 0.18% and 0.071% respectively after cleaning. 91.99% Cu and 92.94% Co and less than 38.73% Fe were recovered from the smelter slag under the optimum conditions: 6 wt.% coke, 20 wt.% pyrite and 6 wt.% CaO addition to the smelter slag, smelting temperature of 1350°C and smelting duration of 3h. The addition of CaO can increase the selectivity of Co recovery. The cleaning products were characterized by XRD and SEM-EDS analysis. The results showed that the main phases of copper-cobalt matte were iron sulfide (FeS, geerite (Cu8S5, iron cobalt sulfide (Fe0.92Co0.08S and Fe-Cu-Co alloy. The cleaned slag mainly comprised fayalite (Fe2SiO4, hedenbergite (CaFe(Si2O6 and magnetite (Fe3O4.

  5. Elementary composition of the siderurgy slag by instrumental neutron activation analysis

    International Nuclear Information System (INIS)

    Oliveira, Helder de; Piau, Wilson Caixeta; Mortatti, Jefferson; Sarries, Gabriel Adrian

    2000-01-01

    The slag has been applied to the ground to neutralize its acidity, in similar way to the calcareous rock, contributing in the agriculture as corrective of the acidity alone it and source of nutrients for the plants. However, the alternative for the agricultural slag exploitation is related to metal texts heavy gifts in the slag. The objective of the present work was to survey of the chemical composition of trashes generated in blast high-oven, steel, oven of pan and fertilizers that had used in its manufacture slag of siderurgy for the technique of instrumental neutron activation analysis. The results had evidenced the existence of high variations in the elements Ce, Cr, In, K, Sb and Zn in the distinct analyzed samples. (author)

  6. Characterization of the lead smelter slag in Santo Amaro, Bahia, Brazil

    Energy Technology Data Exchange (ETDEWEB)

    Andrade Lima, L.R.P. de, E-mail: lelo@ufba.br [Department of Materials Science and Technology, Federal University of Bahia, C.P. 6974, Salvador, BA 41810-971 (Brazil); Bernardez, L.A. [Ingenium Consultoria em Engenharia Ltda (Brazil)

    2011-05-30

    For 33 years, a primary lead smelter operated in Santo Amaro (Brazil). Since the 1970s, large amounts of Pb and Cd have been widely documented in the blood and hair of people living near the smelter. The plant closed down in 1993, and several years later, the Pb levels in the blood of children under 4 years of age living near the smelter were high, where the disposed lead slag was suspected to be the main source of this contamination. The objective of this study is to elucidate the source of the Pb contamination and any other potentially toxic contamination, focusing on the characterization of the slag. The samples used for this characterization study were taken from the slag heaps. The results of the chemical analysis showed that the major constituents of the slag, in decreasing order of wt%, were the following: Fe{sub 2}O{sub 3} (28.10), CaO (23.11), SiO{sub 2} (21.39), ZnO (9.47), MgO (5.44), PbO (4.06), Al{sub 2}O{sub 3} (3.56), C (2.26), MnO (1.44), Na{sub 2}O (0.27), S (0.37), K{sub 2}O (0.26), and TiO{sub 2} (0.25). The Cd content of the slag was 57.3 mg/kg, which is relatively low. The X-ray diffraction and the electron probe microanalyzer X-ray mapping indicated that the major phases in the slag were wuestite, olivine, kirschsteinite, and franklinite. Only spheroidal metallic Pb was found in the slag. The leaching study showed that the slag was stable at a pH greater than 2.8, and only in an extremely acidic environment was the solubilization of the Pb enhanced significantly. The solubilization of Zn was very limited in the acidic and alkaline environments. These results can be explained by the limited leachability of the metallic Pb and Zn-bearing compounds. The leaching study used TCLP, SPLP, and SWEP and indicated that the lead slag was stable in weak acidic environments for short contact times.

  7. Direct sulfation of limestone based on oxy-fuel combustion technology

    Energy Technology Data Exchange (ETDEWEB)

    Chen, C.M.; Zhao, C.S.; Liu, S.T.; Wang, C.B. [North China Electric Power University, Baoding (China)

    2009-10-15

    With limestone as the sorbent, the sulfation reaction can proceed via two different routes depending on whether calcination of the limestone takes place under the given reaction conditions. The direct sulfation reaction is defined as the sulfation reaction between sulfur dioxide (SO{sub 2}) and limestone in an uncalcined state. This reaction, based on oxyfuel combustion technology, was studied by thermogravimetric analysis. Surface morphologies of the limestone particles after sulfation were examined by a scanning electron microscope. Results show that there are more pores or gaps in the product layer formed by direct sulfation of limestone than by indirect sulfation, which can be attributed to the generation of carbon dioxide (CO{sub 2}) at a reaction interface. Compared with indirect sulfation, direct sulfation of limestone can yield much higher conversion and has a much higher reaction rate. For direct sulfation, the greater porosity in the product layer greatly reduces the solid-state ion diffusion distance, resulting in a higher reaction rate and higher conversion.

  8. Leaching of heavy metals from steelmaking slags

    Directory of Open Access Journals (Sweden)

    Gomes, J. F. P

    2006-12-01

    Full Text Available Leaching tests with EAF and Ladle slags were performed, using a flow through test and the standard batch test DIN 38414-S4. The previous method was used to simulate the leaching behaviour of steel slags under landfill. The chemical analysis of the leachates during this period shows, in general, for both types of slag, an increase of heavy metal releases with ageing. Standard test method DIN 38414-S4 was used to evaluate leachability of heavy metals by water in unprocessed slags. After more than one year of trials, slag samples submitted to these trials presented very low total leaching levels. The most extracted elements are calcium and magnesium. Nevertheless, in flow-through test, calcium and magnesium leached from solid slags are below 0.5% and all other metals below 0.1%. Leachates obtained with DIN 38414-S4 present, as expected, higher leaching values; however, these are inferior to 5 % (Ca and 1% (other elements.

    Este articulo contiene los resultados obtenidos en ensayos de lixiviación de escorias de acero (horno electrico y cuchara ejecutados siguiendo la metodologia de flujo dinámico así como el ensayo normalizado DIN 38414-S4. El primer ensayo intenta simular el comportamiento de lixiviación de las escorias en vertedero. Para las escorias ensayadas se han complementado los ensayos con el análisis químico de los lixiviados y se ha verificado un aumento de la liberación de metales pesados. El ensayo DIN 38414-S4 se ha utilizado para evaluar la lixiviación por agua de metales pesados, en muestras de escorias originales. Despues de un año de ensayos, se han observado niveles muy bajos de lixiviación. Los elementos mas lixiviados han sido calcio y magnesio. No obstante, en los ensayos de flujo dinámico, el calcio y el magnesio lixiviados de las escorias sólidas era menor de 0,5% y el resto de los otros metales era inferior a 0,1%. Los lixiviados obtenidos con el ensayo DIN 38414-S4 presentan, como era de esperar, valores

  9. Estudo de materiais calcários usados como corretivos do solo no Estado de São Paulo. II - Composição química Chemical composition of limestones employed in neutralizing soil acidity in the State of São Paulo

    Directory of Open Access Journals (Sweden)

    Bernardo van Raij

    1968-01-01

    Full Text Available Foram feitas determinações de óxido de cálcio (CaO, óxido de magnésio (MgO, sesquióxidos (R203, perda ao fogo (P.F., resíduo insolúvel (R.I., umidade (H20, poder de neutralização (P.N. de 16 calcários sedimentares, 11 calcários metamórficos, 1 calcário magmático e 2 escórias de siderurgia, materias utilzados como corretivos do solo no Estado de São Paulo.The contents of CaO, MgO, R2O3, loss of ignition, insoluble residue and the neutralization value of 29 limestones and 2 siderurgy slags employed in the neutralization of soil acidity in the State of São Paulo were determined. The results showed that most of the limestones studied belonged to the dolomitic type. The neutralization value was higher in the samples containing higher percentage of CaO plus MgO.

  10. The electrical characteristics of copper slags in a 270 kVA DC arc furnace

    International Nuclear Information System (INIS)

    Derin, Bora; Sahin, Filiz Cinar; Yucel, Onuralp

    2003-01-01

    The electrical resistance of slags is the main criteria to determine the design and the operation conditions of slag resistance furnace (SRF) depending on temperature and composition. In this study, a 270 kVA DC electric arc furnace were used to determine the electrical characteristic of molten ancient copper slags. The specific conductivity of the slag was estimated by using furnace geometric factor given in the literature as an empirical formula and by using furnace resistance measured during smelting of the copper slag with or without different additives such as coke, CaO and Al 2 O 3 . (Original)

  11. Using mineralogy as a guide to understanding slagging: a case study

    Energy Technology Data Exchange (ETDEWEB)

    Creelman, R.A. [R.A. Creelman & Associates (Australia)

    1994-12-31

    This paper details the mineralogy that accompanied the Callide B Power station slagging investigations. Investigations were made of coal mineral matter, particles collected from the furnace, flyash and the slag deposits. Objectives were to characterise the particles formed from burning Callide coal, to relate them to the slag deposits and flyash, and by applying thermodynamics gain an understanding of the underlying mechanisms that lead to attachment and accumulation of particles in the furnace. 9 refs., 2 figs., 7 tabs.

  12. A Brief Review of Viscosity Models for Slag in Coal Gasification

    Energy Technology Data Exchange (ETDEWEB)

    Massoudi, Mehrdad; Wang, Ping

    2011-11-01

    Many researchers have defined the phenomenon of 'slagging' as the deposition of ash in the radiative section of a boiler, while 'fouling' refers to the deposition of ash in the convective-pass region. Among the important parameters affecting ash deposition that need to be studied are ash chemistry, its transport, deposit growth, and strength development; removability of the ash deposit; heat transfer mechanisms; and the mode of operation for boilers. The heat transfer at the walls of a combustor depends on many parameters including ash deposition. This depends on the processes or parameters controlling the impact efficiency and the sticking efficiency. For a slagging combustor or furnace, however, the temperatures are so high that much of the coal particles are melted and the molten layer, in turn, captures more particles as it flows. The main problems with ash deposition are reduced heat transfer in the boiler and corrosion of the tubes. Common ways of dealing with these issues are soot blowing and wall blowing on a routine basis; however, unexpected or uncontrolled depositions can also complicate the situation, and there are always locations inaccessible to the use of such techniques. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1300 C and 1500 C, the viscosity is approximately 25 Pa {center_dot} s. As the operating temperature decreases, the slag cools and solid crystals begin to form. In such cases the slag should be regarded as a non-Newtonian suspension, consisting of liquid silicate and crystals. A better understanding of the rheological properties of the slag, such as yield stress and shear-thinning, are critical in determining the optimum operating conditions. To develop an accurate heat transfer model in any type of coal combustion or gasification process, the heat transfer and to some extent the rheological properties

  13. Physicochemical characterization of copper slag and alternatives of friendly environmental management

    Directory of Open Access Journals (Sweden)

    Sánchez M.

    2013-01-01

    Full Text Available Copper slags are usually considered a waste and characterized only by the final copper content. Large and increasing quantities are being produced and disposed of by stockpiling near the metallurgical plants. This paper stresses the importance of physico-chemical characterization when considering uses for slags and the possibility of recovering the valuable metals still remaining in this phase. The purpose of this work is to support and encourage a change in the classical perception of slag from a ‘waste’ to a ‘resource’; promote the development of new technologies for treatment to recover residual values and encourage a search for new uses; with the ultimate objective of eliminating slag stockpiles thereby diminishing the environmental impact of smelting operations. Some of the results of experimental laboratory work done by the authors and examples of commercial applications will be shown. A promising future for valorization and utilization of slags is expected and will provide an example when considering the use of all the other large quantities of wastes generated by the mining industry.

  14. Friction and Braking Application of Unhazardous Palm Slag Brake Pad Composite

    Science.gov (United States)

    Khoni, Norizzahthul Ainaa Abdul; Ruzaidi Ghazali, Che Mohd; Bakri Abdullah, Mohd Mustafa Al

    2018-03-01

    This paper reveals new alternative friction materials for brake pads. Palm slag was studied as new friction materials in brake pads but its much harder made it difficult to be applied. As a way to reduce the hardness, tire dust was including as purpose on stabilizing the hardness of brake pads. The palm slag was sieves to get desired size that is 150 μm, 300 μm and 600 μm. The percentage weight of materials used are 20% graphite, 20% aluminium oxide, 20% steel fiber, 20% polyester resin and another 40% are varied between tire dust and palm slag. All of materials were blend and compress by using hot pressed machine. The composites properties that were examined are density, porosity, hardness, compressive strength, microstructure analysis and wear rate. The composition of 30% palm slag, 10% tire dust and larger size of filler give better result of mechanical properties and less wear rate of brake pads composites. Then, palm slag can be used in producing of non asbestos brake pads.

  15. Precipitation of metallic chromium during rapid cooling of Cr2O3 slags

    Directory of Open Access Journals (Sweden)

    J. Burja

    2017-01-01

    Full Text Available The slag systems of CaO-SiO2- Cr2O3 and Al2O3-CaO-MgO-SiO2- Cr2O3 were analyzed. These slag systems occur in the production of stainless steel and are important from the process metallurgy point of view. Synthetic slag samples with different chromium oxide content were prepared and melted. The melted slag samples where then rapidly cooled on large steel plates, so that the high temperature microstructure was preserved. The samples were analyzed by scanning electron microscopy (SEM and X-ray diffraction (XRD. The precipitation of different chromium oxide phases was studied, but most importantly the precipitation of metallic chromium was observed. These findings help us interpret industrial slag samples.

  16. The behavior limestone under explosive load

    Science.gov (United States)

    Orlov, M. Yu; Orlova, Yu N.; Bogomolov, G. N.

    2016-11-01

    Limestone behavior under explosive loading was investigated. The behavior of the limestone by the action of the three types of explosives, including granular, ammonite and emulsion explosives was studied in detail. The shape and diameter of the explosion craters were obtained. The observed fragments after the blast have been classified as large, medium and small fragments. Three full-scale experiments were carried out. The research results can be used as a qualitative test for the approbation of numerical methods.

  17. The reaction of slag in cement, theory and computer modelling

    NARCIS (Netherlands)

    Chen, Wei; Brouwers, H.J.H.; Fischer, H.B

    2006-01-01

    For a better understanding of the performance of slag in concrete, evaluating the feasibility of using one certain type of slag and possible improvement of its use in practice, fundamental knowledge about its reaction and interaction with other constituents is important. While the researches on

  18. Evaluation of the suitability of tin slag in cementitious materials: Mechanical properties and Leaching behaviour

    Science.gov (United States)

    Rustandi, Andi; Wafa' Nawawi, Fuad; Pratesa, Yudha; Cahyadi, Agung

    2018-01-01

    Tin slag, a by-product of tin production has been used in cementitious application. The present investigation focuses on the suitability of tin slag as primary component in cement and as component that substitute some amount of Portland Cement. The tin slags studied were taken from Bangka, Indonesia. The main contents of the tin slag are SiO2, Al2O3, and Fe2O3 according to the XRF investigation. The aim of this article was to study the mechanical behaviour (compressive strength), microstructure and leaching behaviour of tin slag blended cement. This study used air-cooled tin slag that had been passed through 400# sieve to replace Portland Cement with ratio 0, 10, 20, 30, 40 by weight. Cement pastes and tin slag blended cement pastes were prepared by using water/cement ratio (W/C) of 0.40 by weight and hydrated for various curing ages of 3, 7, 14 days The microstructure of the raw tin slag was investigated using Scanning Electron Microscope (SEM). The phase composition of each cement paste was investigated using X-ray Diffraction (XRD). The aim of the leachability test was to investigate the environmental impacts of tin slag blended cement product in the range 4-8 pH by using static pH-dependent leaching test. The result show that the increase of the tin slag content decreasing the mortar compressive strength at early ages. The use of tin slag in cement provide economic benefits for all related industries.

  19. X-ray diffraction study of slags forming during corrosion resistant steel production

    International Nuclear Information System (INIS)

    Slavov, V.I.; Zadorozhnaya, V.N.; Shurygina, A.V.

    1990-01-01

    Using X-ray diffraction analysis slags, forming during corrosion-resistant 12Kh18N10T grade steel production by two flowsheets, are studied. Standard two-slag technology of steel production does not provide efficient disintegration of chromospinelides in slags, gives high steel contamination with respect to nonmetallic impurities, coarse structure and, as a consequence, presence of macrodefects on rolled products surface. One-slag steel melting technology with titanium alloying of the steel at vacuum causes fast removal of chromospinelides at the beginning of reduction period, promotes titanium absorption by the steel, refines nonmetallic inclusions, provides more fine structure and steel plasticity, removes surface defects

  20. Nickel, copper and cobalt coalescence in copper cliff converter slag

    Directory of Open Access Journals (Sweden)

    Wolf A.

    2016-01-01

    Full Text Available The aim of this investigation is to assess the effect of various additives on coalescence of nickel, copper and cobalt from slags generated during nickel extraction. The analyzed fluxes were silica and lime while examined reductants were pig iron, ferrosilicon and copper-silicon compound. Slag was settled at the different holding temperatures for various times in conditions that simulated the industrial environment. The newly formed matte and slag were characterized by their chemical composition and morphology. Silica flux generated higher partition coefficients for nickel and copper than the addition of lime. Additives used as reducing agents had higher valuable metal recovery rates and corresponding partition coefficients than fluxes. Microstructural studies showed that slag formed after adding reductants consisted of primarily fayalite, with some minute traces of magnetite as the secondary phase. Addition of 5 wt% of pig iron, ferrosilicon and copper-silicon alloys favored the formation of a metallized matte which increased Cu, Ni and Co recoveries. Addition of copper-silicon alloys with low silicon content was efficient in copper recovery but coalescence of the other metals was low. Slag treated with the ferrosilicon facilitated the highest cobalt recovery while copper-silicon alloys with silicon content above 10 wt% resulted in high coalescence of nickel and copper, 87 % and 72 % respectively.

  1. Behaviour of fibre reinforced concrete using steel slag coarse aggregate produced in Qatar

    Directory of Open Access Journals (Sweden)

    Alnahhal Wael

    2017-01-01

    Full Text Available The state of Qatar suffers from the shortage of natural resources needed for concrete production. Therefore, it is essential to investigate the feasibility of using by-product recycled materials as aggregates to maintain the concrete construction industry. Several types of recyclable materials are currently used in concrete. One of the potential resources of recycled concrete is steel slag. Knowing that Steel slag is the most significant solid waste generated by Qatar Steel Company in Qatar, replacing of natural coarse aggregate with steel slag aggregate will have a significant environmental and economic impact to the state of Qatar. This paper presents the compression and flexural test results of different concrete mixes made of steel slag coarse aggregate combined with a newly developed basalt chopped fibres. The parameters investigated included the volume fraction of the fibre used and the type of coarse aggregates (natural aggregates “Gabbro” and steel slag aggregates. Plain concrete specimens containing natural coarse aggregates and steel slag aggregates with no fibres added were also tested to serve as control. Test results showed that adding the basalt chopped fibres to the concrete mixes enhanced their flexural tensile strengths at different percentages. In addition, the compressive strength of concrete made with steel slag aggregate was higher than that made with natural gabbro aggregate. Test results clearly showed that steel slag aggregates can be used as sustainable and eco-friendly alternative materials in concrete structures.

  2. Converting SDAP into gypsum in a wet limestone scrubber

    Energy Technology Data Exchange (ETDEWEB)

    Fogh, F [Faelleskemikerne, Elsamprojekt A/S, Fredericia (Denmark)

    1996-12-01

    The ELSAM power pool has an installed electrical capacity of approx. 5 GW{sub e}, mainly firing import coal. The major base load units are equipped with desulphurization units and three different desulphurization technologies are used: the wet limestone gypsum process, the spray dry absorption process and a sulphuric acid process. Gypsum and sulphuric acid are commercialized, whereas it has been difficult to utilize the spray dry absorption product (SDAP). The main constituents of SDAP are calcium sulphide, calcium chloride, hydrated lime and impurities mainly originating from fly ash. Sulphide can be oxidized into sulphate in acidic solution - the reaction is utilized in the wet limestone gypsum process - and the possibility of using any spare capacity in the wet limestone gypsum units to oxidize the sulphide content of SDAP into sulphate and produce usable gypsum has been investigated in the laboratory and in a 400 MW{sub e} equivalent wet limestone unit. The limestone inhibition effect of the addition of SDAP is currently being studied in the laboratory in order to determine the effect of different SDAP types (plant/coal sources) on limestone reactivity before further long-term full-scale tests are performed and permanent use of the process planned. (EG)

  3. Influence of limestone on the hydration of Portland cements

    International Nuclear Information System (INIS)

    Lothenbach, Barbara; Le Saout, Gwenn; Gallucci, Emmanuel; Scrivener, Karen

    2008-01-01

    The influence of the presence of limestone on the hydration of Portland cement was investigated. Blending of Portland cement with limestone was found to influence the hydrate assemblage of the hydrated cement. Thermodynamic calculations as well as experimental observations indicated that in the presence of limestone, monocarbonate instead of monosulfate was stable. Thermodynamic modelling showed that the stabilisation of monocarbonate in the presence of limestone indirectly stabilised ettringite leading to a corresponding increase of the total volume of the hydrate phase and a decrease of porosity. The measured difference in porosity between the 'limestone-free' cement, which contained less than 0.3% CO 2 , and a cement containing 4% limestone, however, was much smaller than calculated. Coupling of thermodynamic modelling with a set of kinetic equations which described the dissolution of the clinker, predicted quantitatively the amount of hydrates. The quantities of ettringite, portlandite and amorphous phase as determined by TGA and XRD agreed well with the calculated amounts of these phases after different periods of time. The findings in this paper show that changes in the bulk composition of hydrating cements can be followed by coupled thermodynamic models. Comparison between experimental and modelled data helps to understand in more detail the dominating processes during cement hydration

  4. Design of a continuous process setup for precipitated calcium carbonate production from steel converter slag.

    Science.gov (United States)

    Mattila, Hannu-Petteri; Zevenhoven, Ron

    2014-03-01

    A mineral carbonation process "slag2PCC" for carbon capture, utilization, and storage is discussed. Ca is extracted from steel slag by an ammonium salt solvent and carbonated with gaseous CO2 after the separation of the residual slag. The solvent is reused after regeneration. The effects of slag properties such as the content of free lime, fractions of Ca, Si, Fe, and V, particle size, and slag storage on the Ca extraction efficiency are studied. Small particles with a high free-lime content and minor fractions of Si and V are the most suitable. To limit the amount of impurities in the process, the slag-to-liquid ratio should remain below a certain value, which depends on the slag composition. Also, the design of a continuous test setup (total volume ∼75 L) is described, which enables quick process variations needed to adapt the system to the varying slag quality. Different precipitated calcium carbonate crystals (calcite and vaterite) are generated in different parts of the setup. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  5. Mineral-produced high-pressure striae and clay polish: Key evidence for nonballistic transport of ejecta from Ries crater

    Science.gov (United States)

    Chao, E.C.T.

    1976-01-01

    Recently discovered mineral-produced, deeply incised striae and mirror-like polish on broken surfaces of limestone fragments from the sedimentary ejecta of the Ries impact crater of southern Germany are described. The striae and polish were produced under high confining pressures during high-velocity nonballistic transport of the ejecta mass within the time span of the cratering event (measured in terms of seconds). The striae on these fragments were produced by scouring by small mineral grains embedded in the surrounding clay matrix, and the polish was formed under the same condition, by movements of relatively fragment-free clay against the fragment surfaces. The occurrence of these striae and polish is key evidence for estimating the distribution and determining the relative importance of nonballistic and ballistic transport of ejecta from the shallow Ries stony meteorite impact crater.

  6. An Analysis of the Mechanical Characteristics and Constitutive Relation of Cemented Mercury Slag

    Directory of Open Access Journals (Sweden)

    Xinwei Li

    2017-01-01

    Full Text Available This study focuses on mercury slag in the Tongren area of Guizhou Province, China. Computed tomography (CT is used with uniaxial and triaxial compression tests to examine the mechanical changes in cemented mercury slag and its formation. The CT results for the uniaxial compression test reveal the overall failure process of the mercury slag structure. Based on the coarse-grained soil triaxial test, a modified Duncan-Chang model is compared with the actual monitoring results and is found to be suitable for the analysis of the slag constitutive model.

  7. Reclamation and reuse of MWI slags under the aspect of ground water protection

    International Nuclear Information System (INIS)

    Lahl, U.; Struth, R.

    1993-01-01

    Some importants aspects of ground water protection are discussed, with regard to MWI-slag reclamation and reuse as construction material. The effects of a treatment process on residual organic compounds of slag material have to be regarded as very positive. Directed chemical influencing of the hydratation process directly after incineration offers new perspectives for generating slag with potentially little and constant elution behaviour. The authors welcome the new, sharpened demands on reuse of MWI-slag in Northrhine-Westfalia. This challenge can be met by the proposed treatment procedure without problems. (orig.) [de

  8. Efficiency of open-hearth slag under different levels of nitrogen nutrition

    Energy Technology Data Exchange (ETDEWEB)

    Merzlyakov, L A

    1979-01-01

    Field and vegetational experiments have been carried out in the turf-podsolic soil in 1974-1977. Efficiency of open-hearth slag from the Izhevsk metallurgical plant depends on the level of nitrogen nutrition. The greatest addition from the slag is received at the elevated level of nitrogen nutrition. The maximum total addition for 3 years resulting from the use of slag in the field experiment constituted 54.5 double centner forage units which is higher than the addition resulting from lime by 52.7 %. Besides, the slag produced a positive effect upon the balance of the labelled /sup 15/N nitrogen in fertilizer: coefficient of the use of nitrogen in fertilizer during 2 years in the average increased by 7.1 and 11.2 % according to the nitrogen background of 230 and 460 mg/vessel.

  9. Efficiency of open-hearth slag under different levels of nitrogen nutrition

    International Nuclear Information System (INIS)

    Merzlyakov, L.A.

    1979-01-01

    Field and vegetational experiments have been carried out in the turf-podsolic soil in 1974-1977. Efficiency of open-hearth slag from Izhevsk metallurgical plant depends on the level of nitrogen nutrition. The greatest addition from the slag is received at the elevated level of nitrogen nutrition. The maximum total addition for 3 years resulting from the use of slag in the field experiment constituted 54.5 double centner forage units which is higher than the addition resulting from lime by 52.7 %. Besides, the slag produced positive effect upon the balance of the labelled 15 N nitrogen in fertilizer: coefficient of the use of nitrogen in fertilizer during 2 years in the average increased by 7.1 and 11.2 % according to the nitrogen background of 230 and 460 mg/vessel

  10. In situ observation of the role of alumina particles on the crystallization behavior of slags

    Energy Technology Data Exchange (ETDEWEB)

    Orrling, C.

    2000-09-01

    The confocal laser scanning microscope (CLSM) allows crystallization behavior in liquid slags to he observed in situ at high temperatures. Slags in the lime-silica-alumina-magnesia system are easily tinder cooled and it is possible to construct time temperature transformation (TTT) diagrams for this system. The presence of solid alumina particles its these liquid slags was studied to determine if these particles act as heterogeneous nucleation sites that cause she precipitation of solid material within slags. The introduction of alumina particles reduced the incubation time for the onset of crystallization and increased the temperature at which crystallization was observed in the slags to close to the liquidus temperature for the slag. Crystal growth rates are in a good agreement with Ivantsov's solution of the problem of diffusion controlled dendritic growth. Alumina appears to be a potent nucleating agent in the slag systems that were studied. (author)

  11. High-Temperatures Rheometric Analysis Of Selected Heterogeneous Slag Systems

    Directory of Open Access Journals (Sweden)

    Migas P.

    2015-06-01

    Full Text Available It is known that the dynamic viscosity coefficient of slag – with an increased titanium compounds content in the reducing conditions of the blast furnace - may rapidly change. The products of the reduction reaction, precipitation and separation of titanium compounds are responsible for the thickening effect of the slag and the problems of permeability of blast furnace, causing anomalies in the dipping zone. The presence of solid components (particles in the melts determines the rheological character of the entire system. Identifying the rheological character of semi-solid slag systems provides opportunities for the development of mathematical modeling of liquid phase flows in a dripping zone of the blast furnace, allowing e.g to indentify the unstable parts of a metallurgical aggregate.

  12. Pyrochemical recovery of plutonium from calcium fluoride reduction slag

    Science.gov (United States)

    Christensen, D.C.

    A pyrochemical method of recovering finely dispersed plutonium metal from calcium fluoride reduction slag is claimed. The plutonium-bearing slag is crushed and melted in the presence of at least an equimolar amount of calcium chloride and a few percent metallic calcium. The calcium chloride reduces the melting point and thereby decreases the viscosity of the molten mixture. The calcium reduces any oxidized plutonium in the mixture and also causes the dispersed plutonium metal to coalesce and settle out as a separate metallic phase at the bottom of the reaction vessel. Upon cooling the mixture to room temperature, the solid plutonium can be cleanly separated from the overlying solid slag, with an average recovery yield on the order of 96 percent.

  13. Effect of limestone particle size on bone quality characteristics of ...

    African Journals Online (AJOL)

    A study was conducted to determine the effect of different limestone particle sizes in layer diets on bone quality characteristics at end-of-lay hens. Calcitic limestone (360 g Ca/kg DM) that is extensively used in commercial poultry diets was obtained from a specific South African source. Limestone particles were graded as ...

  14. Concrete-Opalinus clay interaction

    International Nuclear Information System (INIS)

    Jenni, A.; Maeder, U.; Lerouge, C.; Gaboreau, S.; Schwyn, B.

    2012-01-01

    Document available in extended abstract form only. Designs for deep geologic disposal of radioactive waste foresee cementitious materials as structural elements, backfill or waste matrix. Therefore, studies of interactions between cement and all other materials involved are important. Interactions are mostly driven by chemical gradients in pore water and might lead to mineralogical alterations in the barrier system, which in turn influence properties like swelling pressure, permeability, or specific retention in case of clay materials. Existing laboratory and in-situ studies using clay-stone revealed significant alteration in both cement and clay-stone. Phase dissolution, precipitation, and carbonation, were found to cause an overall porosity increase in the cement with a possible decrease close to the interface, and clogging in the clay-stone [2]. Most of the work was done on cement pastes rather than concretes to avoid analytical complications caused by aggregates, and the scale of investigation was chosen in the range of centimetres rather than micrometers. The Cement-Clay Interaction (CI) experiment at the Mont Terri Underground Laboratory (St. Ursanne, Switzerland) aims at replicating some of the processes at interfaces to be expected.For this purpose, two vertical cylindrical boreholes (384 mm diameter, up to 10 m length) in Opalinus Clay (OPA) were filled with layers of three different concretes and bentonite. The concrete formulations are based on common aggregate content and grain size distributions, combined with three different cements: Portland cement (OPC), ESDRED cement especially designed for repository applications (40% of cement substituted with silica fume), and low alkali cement (LAC, containing slag and nano-silica).In this study, we present a characterisation of the three concrete-OPA interfaces after two years of alteration and deduce possible mechanisms. Backscattered electron (BE) imaging and energy dispersive spectrum (EDX) element mapping

  15. The material from Lampung as coarse aggregate to substitute andesite for concrete-making

    Science.gov (United States)

    Amin, M.; Supriyatna, Y. I.; Sumardi, S.

    2018-01-01

    Andesite stone is usually used for split stone material in the concrete making. However, its availability is decreasing. Lampung province has natural resources that can be used for coarse aggregate materials to substitute andesite stone. These natural materials include limestone, feldspar stone, basalt, granite, and slags from iron processing waste. Therefore, a research on optimizing natural materials in Lampung to substitute andesite stone for concrete making is required. This research used laboratory experiment method. The research activities included making cubical object samples of 150 x 150 x 150 mm with material composition referring to a standard of K.200 and w/c 0.61. Concrete making by using varying types of aggregates (basalt, limestone, slag) and aggregate sizes (A = 5-15 mm, B = 15-25 mm, and 25-50 mm) was followed by compressive strength test. The results showed that the obtained optimal compressive strengths for basalt were 24.47 MPa for 50-150 mm aggregate sizes, 21.2 MPa for 15-25 mm aggregate sizes, and 20.7 MPa for 25-50 mm aggregate sizes. These results of basalt compressive strength values were higher than the same result for andesite (19.69 MPa for 50-150 mm aggregate sizes), slag (22.72 MPa for 50-150 mm aggregate sizes), and limestone (19.69 Mpa for 50-150 mm aggregate sizes). These results indicated that basalt, limestone, and slag aggregates were good enough to substitute andesite as materials for concrete making. Therefore, natural resources in Lampung can be optimized as construction materials in concrete making.

  16. Rock mass characterization for tunnels in the Copenhagen limestone

    DEFF Research Database (Denmark)

    Foged, Niels Nielsen; Jakobsen, Lisa; Jackson, Peter

    2007-01-01

    Tunnels in Copenhagen are drilled through highly anisotropic limestone comprising alternating strongly lithified and less lithified parts. The mass quality of the limestone is usually defined from fracture spacing registered in core samples. The deposit is, however, affected destructively by dril...... by drilling activity yielding a low Rock Quality Designation RQD. In-situ observations of the limestone in excavations or televiewer logs reveal only few natural discontinuities compared to core logging, indicating a very good suitability for tunneling....

  17. Effect of Iron Redox Equilibrium on the Foaming Behavior of MgO-Saturated Slags

    Science.gov (United States)

    Park, Youngjoo; Min, Dong Joon

    2018-04-01

    In this study, the foaming index of CaO-SiO2-FetO and CaO-SiO2-FetO-Al2O3 slags saturated with MgO was measured to understand the relationship between their foaming behavior and physical properties. The foaming index of MgO-saturated slags increases with the FetO content due to the redox equilibrium of FetO. Experimental results indicated that MgO-saturated slag has relatively high ferric ion concentration, and the foaming index increases due to the effect of ferric ion. Therefore, the foaming behavior of MgO-saturated slag is more reasonably explained by considering the effect of ferric ion on the estimation of slag properties such as viscosity, surface tension, and density. Specifically, the estimation of slag viscosity was additionally verified by NBO/T, and this is experimentally obtained through Raman spectroscopy.

  18. Clay membrane made of natural high plasticity clay

    DEFF Research Database (Denmark)

    Foged, Niels; Baumann, Jens

    1998-01-01

    Leachate containment in Denmark has through years been regulated by the DIF Recommendation for Sanitary Landfill Liners (DS/R 466). It states natural clay deposits may be used for membrane material provided the membrane and drainage system may contain at least 95% of all leachate created throughout...... ion transport as well as diffusion.Clay prospection for clays rich in smectite has revealed large deposits of Tertiary clay of very high plasticity in the area around Rødbyhavn on the Danish island Lolland. The natural clay contains 60 to 75% smectite, dominantly as a sodium-type. The clay material...... has been evaluated using standardised methods related to mineralogy, classification, compaction and permeability, and initial studies of diffusion properties have been carried out. Furthermore, at a test site the construction methods for establishing a 0.15 to 0.3m thick clay membrane have been tested...

  19. Clay membrane made of natural high plasticity clay:

    DEFF Research Database (Denmark)

    Foged, Niels; Baumann, Jens

    1999-01-01

    Leachate containment in Denmark has throughout the years been regulated by the DIF Recommendation for Sanitary Landfill Liners (DS/R4669. It states that natural clay deposits may be used as membrane material provided the membrane and drainage system contains at least 95% of all leachate created...... into account advective ion transport as well as diffusion. Clay prospecting for clays rich in smectite has revealed large deposits of Tertiary clay of very high plasticity in the area around Rødbyhavn on the Danish island of Lolland. The natural clay contains 60-75% smectite, dominantly as a sodium......-type. The clay material has been evaluated using the standardized methods related to mineralogy, classification, compaction and permeability, and initial studies of diffusion properties have been carried out. Furthermore, at a test site the construction methods for establishing a 0.15-0.3 m thick clay membrane...

  20. Kinetics of steel slag leaching: Batch tests and modeling

    International Nuclear Information System (INIS)

    De Windt, Laurent; Chaurand, Perrine; Rose, Jerome

    2011-01-01

    Reusing steel slag as an aggregate for road construction requires to characterize the leaching kinetics and metal releases. In this study, basic oxygen furnace (BOF) steel slag were subjected to batch leaching tests at liquid to solid ratios (L/S) of 10 and 100 over 30 days; the leachate chemistry being regularly sampled in time. A geochemical model of the steel slag is developed and validated from experimental data, particularly the evolution with leaching of mineralogical composition of the slag and trace element speciation. Kinetics is necessary for modeling the primary phase leaching, whereas a simple thermodynamic equilibrium approach can be used for secondary phase precipitation. The proposed model simulates the kinetically-controlled dissolution (hydrolysis) of primary phases, the precipitation of secondary phases (C-S-H, hydroxide and spinel), the pH and redox conditions, and the progressive release of major elements as well as the metals Cr and V. Modeling indicates that the dilution effect of the L/S ratio is often coupled to solubility-controlled processes, which are sensitive to both the pH and the redox potential. A sensitivity analysis of kinetic uncertainties on the modeling of element releases is performed.

  1. Thermal volume changes in clays and clay-stones

    International Nuclear Information System (INIS)

    Delage, P.; Sulem, J.; Mohajerani, M.; Tang, A.M.; Monfared, M.

    2012-01-01

    Document available in extended abstract form only. The disposal of high activity exothermic radioactive waste at great depth in clay host rocks will induce a temperature elevation that has been investigated in various underground research laboratories in Belgium, France and Switzerland through in-situ tests. Thermal effects are better known in clays (in particular Boom clay) than in clay-stone (e.g. Opalinus clay and Callovo-Oxfordian clay-stone). In terms of volume changes, Figure 1 confirms the findings of Hueckel and Baldi (1990) that volume changes depend on the over-consolidation ratio (OCR) of the clay. In drained conditions, normally consolidated clays exhibit plastic contraction when heated, whereas over-consolidated clay exhibit elastic dilation. The nature of thermal volume changes in heated clays obviously has a significant effect on thermally induced pore pressures, when drainage is not instantaneous like what occurs in-situ. Compared to clays, the thermal volume change behaviour of clay-stones is less well known than that of clays. clay-stone are a priori suspected to behave like over-consolidated clays. In this paper, a comparison of recent results obtained in the laboratory on the drained thermal volume changes of clay-stones is presented and discussed. It is difficult to run drained mechanical tests in clay-stones like the Opalinus clay and the Callovo-Oxfordian clay-stone because of their quite low permeability (10 -12 - 10 -13 m/s). This also holds true for thermal tests. Due to the significant difference in thermal expansion coefficient between minerals and water, it is necessary to adopt very slow heating rate (0.5 - 1 C/h) to avoid any thermal pressurization. To do so, a new hollow cylinder apparatus (100 mm external diameter, 60 mm internal diameter) with lateral drainages reducing the drainage length to half the sample thickness (10 mm) has been developed (Monfared et al. 2011). The results of a drained cyclic thermal test carried out on

  2. Optimizing of Work Arc Furnace to Decopperisation of Flash Slag

    Directory of Open Access Journals (Sweden)

    Bydałek A.W.

    2015-09-01

    Full Text Available Discusses an attempt to optimize the operation of an electric furnace slag to be decopperisation suspension of the internal recycling process for the production of copper. The paper presents a new method to recover copper from metallurgical slags in arc-resistance electric furnace. It involves the use of alternating current for a first period reduction, constant or pulsed DC in the final stage of processing. Even distribution of the electric field density in the final phase of melting caused to achieve an extremely low content of metallic copper in the slag phase. They achieved by including the economic effects by reducing the time reduction.

  3. EFFECTS OF BLAST-FURNACE SLAG ON NATURAL POZZOLAN-BASED GEOPOLYMER CEMENT

    Directory of Open Access Journals (Sweden)

    MAHSHAD YAZDANIPOUR

    2011-03-01

    Full Text Available A number of geopolymer cement mixes were designed and produced by alkali-activation of a pumice-type natural pozzolan. Effects of blast-furnace slag on basic engineering properties of the mixes were studied. Different engineering properties of the mixes such as setting times and 28-day compressive strength were studied at different amounts of blast-furnace slag, sodium oxide content, and water-to-cement ratio. The mix comprising of 5 wt.% blast-furnace slag and 8 wt.% Na2O with a water-to-dry binder ratio of 0.30 exhibits the highest 28-day compressive strength, i.e. 36 MPa. Mixes containing 5 wt.% of ground granulated blast furnace slag showed the least efflorescence or best soundness. Laboratory techniques of X-ray diffractometry (XRD, fourier transform infrared spectroscopy (FTIR, and scanning electron microscopy (SEM were utilized for characterizing a number of mixes and studying their molecular and micro-structure. Investigations done by scanning electron microscopy confirm that smaller blast-furnace slag particles react totally while the larger ones react partially with alkaline activators and contribute to the formation of a composite microstructure.

  4. Wetting Behavior of Calcium Ferrite Slags on Cristobalite Substrates

    Science.gov (United States)

    Yang, Mingrui; Lv, Xuewei; Wei, Ruirui; Xu, Jian; Bai, Chenguang

    2018-03-01

    Calcium ferrite (CF) is a significant intermediate adhesive phase in high-basicity sinters. The wettability between calcium ferrite (CF) and gangue plays an important role in the assimilation process. The wettability of CF-based slags, in which a constant amount (2 mass pct.) of Al2O3, MgO, SiO2, and TiO2 was added, on solid SiO2 (cristobalite) substrates at 1523 K (1250 °C) was investigated. The interfacial microstructure and spreading mechanisms were discussed for each sample. All the tested slag samples exhibited good wettability on the SiO2 substrate. The initial apparent contact angles were in the range of 20 to 50 deg, while the final apparent contact angles were 5 deg. The wetting process could be divided into three stages on the basis of the change in diameter, namely the "linear spreading" stage, "spreading rate reduction" stage, and "wetting equilibrium" stage. It was found that the CF-SiO2 wetting system exhibits dissolutive wetting and the dissolution of SiO2 into slag influences its spreading process. The spreading rate increases with a decrease in the ratio of viscosity to interfacial tension, which is a result of the addition of Al2O3, MgO, SiO2, and TiO2. After cooling, a deep corrosion pit was formed in the substrate and a diffusion layer was generated in front of the residual slag zone; further, some SiO2 and Fe2O3 solid solutions precipitated in the slag.

  5. Recovery of americium from slag and crucible wastes and its purification

    International Nuclear Information System (INIS)

    Michael, K.M.; Dabholkar, G.M.; Vijayan, K.; Ramamoorthy, N.; Narayanan, C.V.; Jambunathan, U.; Kapoor, S.C.

    1990-01-01

    A method of recovery and purification of americium-241 from slag waste streams is described. Extraction of Am from slag solution of 0.16 M HNO 3 was carried out by tri-n-butyl phosphate. After stripping with acetic acid, Am was precipitated at pH 1. This was followed by metathesis to remove Ca. Final separation of Pu from Am solution was achieved by anion exchange method using Dowex 1x4 anion exchange resin. Details of large scale recovery of Am from slag are also described. (author). 12 refs., 11 tabs., 1 fig

  6. Characterization study of heavy metal-bearing phases in MSW slag

    International Nuclear Information System (INIS)

    Saffarzadeh, Amirhomayoun; Shimaoka, Takayuki; Motomura, Yoshinobu; Watanabe, Koichiro

    2009-01-01

    Slag products derived from the pyrolysis/melting and plasma/melting treatment of municipal solid waste (MSW) in Japan were examined for the characterization study of heavy metal-bearing phases using petrographic techniques. Detailed microscopic observations revealed that the shapes of heavy metal-rich inclusions are generally spherical to semi-spherical and their sizes range from submicron to scarcely large size spheres (over 100 μm). The experiments (both optical microscopy and electron probe microanalysis) indicated that Fe and Cu participate in mutual substitution and different proportions, and form mainly two-phase Fe-Cu alloys that bound in the silicate glass. This alloy characterizes the composition of more than 80% of the metal-rich inclusions. Other metals and non-metals (such as Pb, Ni, Sb, Sn, P, Si, Al and S) with variable amounts and uneven distributions are also incorporated in the Fe-Cu alloy. In average, the bulk concentration of heavy metals in samples from pyrolysis/melting type is almost six times greater than samples treated under plasma/arc processing. The observations also confirmed that slag from pyrolysis origin contains remarkably higher concentration of metallic inclusions than slag from plasma treatment. In the latter, the metallic compounds are separately tapped from molten slag during the melting treatment that might lead to the generation of safer slag product for end users from environmental viewpoint.

  7. Research on the use of Ferro-Chrome slag in civil engineering applications

    Directory of Open Access Journals (Sweden)

    Al-Jabri Khalifa S.

    2018-01-01

    Full Text Available Over recent decades there has been rapid increase in the industrial waste materials and by-products yields due to the progressive growth rate of population, development of industry and technology and the growth of consumerism. With the growing environmental pressures to reduce waste and pollution, Intensive research studies have been conducted to explore all suitable reuse methods. Wastes such as construction waste, blast furnace, steel slag, coal fly ash and bottom ash have been approved in many places as alternative materials in bridges, roads, pavements, foundations and building construction. The use of industrial solid waste as a partial replacement of raw materials in construction activities not only saves landfill space but also reduces the demand for extraction of natural raw materials. Ferrochrome slag is a by-product from the production of chrome. There are environmental and economic advantages in seeing slags as a potentially useful resource rather than as waste products. Slag management at ferrochrome producing companies has been influenced by the limited space available and financial cost implications of the slag dumps. Internationally, e.g. South Africa, India, Norway, Turkey, East Europe, China, Sweden and USA, ferrochrome slag is used commercially in the road and construction Industries. This material is being used for road construction, as aggregates in concrete industry, brick manufacturing, and in pavement construction as engineering fill and has recently been tried in cement. This paper presents an overview of the recent advances of the use of ferrochrome slag in various civil engineering applications such as road construction, and cement and concrete industries.

  8. Method and Apparatus for Assessing the Properties of Slags

    Directory of Open Access Journals (Sweden)

    Biernat S.

    2017-09-01

    Full Text Available A special Slag-Prop Cu database has been developed to archive data from laboratory and industrial tests related to post-reduction slags. In order to enrich the data areas, it was decided to design a system for measuring the temperature of the liquid slag and its viscosity. Objectives of research work are to gather information on the properties of post-slags such as the temperature of liquid slag and its viscosity. The discussed issues are especially important in the foundry practice. Designed research stand and using of database applications can greatly facilitate the work of metallurgists, foundrymen, technologists and scientists. The viscosity measurement was developed and presented earlier. The author’s analytical methodology was supplemented by a thyristor measuring system (described in the article. The system temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. Measurement of the voltage mV - using the Seebeck effect can be measured throughout the entire range of thermocouple resistance, up to 1300 °C. Direct temperature measurement °C - measurement only below 1000 °C. Additional measurement - the measurement can also be read from the pyrometer set above the bath. The temperature and the reading frequency depend on the device itself. The principle of measurement is that in a molten metal / slag crucible, we put a N-type thermocouple. The thermocouples are hung by means of a tripod above the crucible and placed in a crucible. The thermocouple is connected to a compensating line dedicated to this type of thermocouple. The cable is in turn connected to a special multimeter that has the ability to connect to a computer and upload results. Temperature measurement can be performed simultaneously in 3 ways to reduce the measurement error. The Sn-Pb alloy has been subjected to testing for proper operation of the device. In this foot should be observed the supercooling of the liquid, which initiates

  9. Visualisation and quantification of heavy metal accessibility in smelter slags: The influence of morphology on availability

    International Nuclear Information System (INIS)

    Morrison, Anthony L.; Swierczek, Zofia; Gulson, Brian L.

    2016-01-01

    The Imperial Smelting Furnace (ISF) for producing lead and zinc simultaneously has operated on four continents and in eleven countries from the 1950's. One of the process changes that the ISF introduced was the production of a finely granulated slag waste. Although this slag contained significant amounts of residual lead (Pb) and zinc (Zn), because of its glassy nature it was considered environmentally benign. From the Cockle Creek smelter near Boolaroo at the northern end of Lake Macquarie, NSW, Australia, it is estimated that around 2.1 million tonnes of the fine slag was distributed into the community and most remains where it was originally utilised. Residual tonnages of slag of this magnitude are common worldwide wherever the ISF operated. Studies of base metal smelting slags have concluded that mineralogical and morphological characteristics of the slag play a critical role in moderating environmental release of toxic elements. Scanning electron microscopy (SEM) and microanalysis of the ISF slags has shown that the Pb and associated elements are present as discrete nodules (∼6–22 μm) in the slag and that they are not associated with Zn which is contained in the glass slag phase. Using an automated SEM and analysis technique (QEMSCAN"®) to “map” the mineralogical structure of the particles, it was possible to quantitatively determine the degree of access infiltrating fluids might have to the reaction surface of the Pb phases. The level of access decreases with increasing particle size, but in even the largest sized particles (−3350 + 2000 μm) nearly 80% of the Pb-containing phases were totally or partially accessible. These results provide evidence that the toxic elements in the slags are not contained by the glassy phase and will be vulnerable to leaching over time depending on their individual phase reactivity. - Highlights: • QEMSCAN"® allowed determination of access to infiltrating fluids to Pb in smelter slags. • Pb and associated

  10. Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

    Science.gov (United States)

    Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

    2012-02-01

    Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

  11. Slag Behavior in Gasifiers. Part I: Influence of Coal Properties and Gasification Conditions

    Directory of Open Access Journals (Sweden)

    Ping Wang

    2013-02-01

    Full Text Available In the entrained-flow gasifiers used in integrated gasification combined cycle (IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter is entrained (as fly ash with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. To improve gasification availability through better design and operation of the gasification process, a better understanding of slag behavior and the characteristics of the slagging process is needed. Char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio all affect slagging behavior. Because coal has varying ash content and composition, different operating conditions are required to maintain the slag flow and limit problems downstream. In Part I, we review the main types and the operating conditions of entrained-flow gasifiers and coal properties used in IGCC plants; we identify and discuss the key coal ash properties and the operating conditions impacting slag behavior; finally, we summarize the coal quality criteria and the operating conditions in entrained-flow gasifiers. In Part II, we discuss the constitutive modeling related to the rheological studies of slag flow.

  12. Evaluation of copper slag to catalyze advanced oxidation processes for the removal of phenol in water

    International Nuclear Information System (INIS)

    Huanosta-Gutiérrez, T.; Dantas, Renato F.; Ramírez-Zamora, R.M.; Esplugas, S.

    2012-01-01

    Highlights: ► We evaluate the use of an industrial residue (copper slag) as catalyst in water treatment. ► The copper slag was effective to remove organic pollutants (phenol) from water. ► During experimentation, Cu and Fe leaching were not higher than the acceptable levels. ► Slag/H 2 O 2 /UV and slag/H 2 O 2 treatments promoted biodegradability increment of the contaminated water. ► The control of the reaction time would minimize the environmental impact of the produced effluents in terms of acute toxicity. - Abstract: The aim of this work was to evaluate the use of copper slag to catalyze phenol degradation in water by advanced oxidation processes (AOPs). Copper slag was tested in combination with H 2 O 2 (slag/H 2 O 2 ) and H 2 O 2 /UV (slag/H 2 O 2 /UV). The studied methods promoted the complete photocatalytic degradation of phenol. Besides, they were able to reduce about 50% the TOC content in the samples. Slag/H 2 O 2 /UV and slag/H 2 O 2 treatments have favored biodegradability increment along the reaction time. Nevertheless, the irradiated method achieved higher values of the biodegradability indicator (BOD 5 /TOC). The toxicity assessment indicated the formation of more toxic compounds in both treatments. However, the control of the reaction time would minimize the environmental impact of the effluents.

  13. A Review of Granulation Process for Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Yu Pengfei

    2016-01-01

    Full Text Available Molten slags of blast furnace is a second resources with great value of 1600~1 800 MJ sensible heat per ton. At present, water-quenching process plays a leading role in recovering waste heat of the molten slags. However, this method not only cost lots of water, but also recover little sensible heat and can pollute the surrounding environment. Dry granulation process, as an environmentally friendly method with high-efficiency heat recovery, have attracted widespread attentions. In this paper, the water quenching and dry granulation processes were discussed in detail. After a thorough comparative analysis of various treatment technologies, it can be concluded that centrifugal granulation affiliated with dry granulation is the optimum process, with smaller slag particle size (about 2mm, more glassy phase and higher recovery rate.

  14. Research on the compressive strength of basic magnesium salts and cyanide slag solidified body

    Science.gov (United States)

    Tu, Yubo; Han, Peiwei; Ye, Shufeng; Wei, Lianqi; Zhang, Xiaomeng; Fu, Guoyan; Yu, Bo

    2018-02-01

    The solidification of cyanide slag by using basic magnesium salts could reduce pollution and protect the environment. Experiments were carried out to investigate the effects of age, mixing amount of cyanide slag, water cement ratio and molar ratio of MgO to MgSO4 on the compressive strength of basic magnesium salts and cyanide slag solidified body in the present paper. It was found that compressive strength of solidified body increased with the increase of age, and decreased with the increase of mixing amount of cyanide slag and water cement ratio. The molar ratio of MgO to MgSO4 should be controlled in the range from 9 to 11 when the mixing amount of cyanide slag was larger than 80 mass%.

  15. ANALYSIS OF KINETICS OF CAST IRON ALLOYING THROUGH SLAG PHASE

    Directory of Open Access Journals (Sweden)

    O. S. Komarov

    2012-01-01

    Full Text Available The mechanism of cast iron alloying through slag phase due to use of nickel and copper oxides is considered and the analysis of kinetics regularity of alloying in case of absence of fuse in the form of milled cast-iron chips in slag and at their presence in it is carried out.

  16. Corrosion Behavior of Carbon Steel in Concrete Material Composed of Tin Slag Waste in Aqueous Chloride Solution

    Science.gov (United States)

    Rustandi, Andi; Cahyadi, Agung; Taruli Siallagan, Sonia; Wafa' Nawawi, Fuad; Pratesa, Yudha

    2018-01-01

    Tin slag is a byproduct of tin ore smelting process which is rarely utilized. The main purpose of this work is to investigate the use of tin slag for concrete cement material application compared to the industrial Ordinary Portland Cement (OPC). Tin slag composition was characterized by XRD and XRF analysis. The characterization results showed the similar chemical composition of tin slag and OPC. It also revealed the semi crystalline structure of tin slag sample. Several electrochemical tests were performed to evaluate corrosion behavior of tin slag, OPC and various mixed composition of both materials and the addition of CaO. The corrosion behavior of OPC and tin slag were evaluated by using Cyclic Polarization, Electrochemical Impedance Spectroscopy (EIS) and Electrochemical Frequency Modulation (EFM) methods. Aqueous sodium chloride (NaCl) solution with 3.5% w.t concentration which similar to seawater was used as the electrolyte in this work. The steel specimen used as the reinforce bar (rebar) material of the concrete was carbon steel AISI 1045. The rebar was embedded in the concrete cement which composed of OPC and the various composition of tin slag including slag without addition of CaO and slag mixed with addition of 50 % CaO. The electrochemical tests results revealed that tin slag affected its corrosion behavior which becoming more active and increasing the corrosion rate as well as decreasing the electrochemical impedance.

  17. Kinetic Hydration Heat Modeling for High-Performance Concrete Containing Limestone Powder

    Directory of Open Access Journals (Sweden)

    Xiao-Yong Wang

    2017-01-01

    Full Text Available Limestone powder is increasingly used in producing high-performance concrete in the modern concrete industry. Limestone powder blended concrete has many advantages, such as increasing the early-age strength, reducing the setting time, improving the workability, and reducing the heat of hydration. This study presents a kinetic model for modeling the hydration heat of limestone blended concrete. First, an improved hydration model is proposed which considers the dilution effect and nucleation effect due to limestone powder addition. A degree of hydration is calculated using this improved hydration model. Second, hydration heat is calculated using the degree of hydration. The effects of water to binder ratio and limestone replacement ratio on hydration heat are clarified. Third, the temperature history and temperature distribution of hardening limestone blended concrete are calculated by combining hydration model with finite element method. The analysis results generally agree with experimental results of high-performance concrete with various mixing proportions.

  18. Design and evaluation of a heat recuperator for steel slags

    International Nuclear Information System (INIS)

    Gutiérrez Trashorras, Antonio J.; Álvarez, Eduardo Álvarez; Río González, José Luis; Suarez Cuesta, José Manuel; Bernat, Jorge Xiberta

    2013-01-01

    New techniques for emissions reduction and energy efficiency are important challenges of the steel industry. Although great advantages have been reached in these fields, there are still new opportunities. One of them is the possible development of systems to recover energy from slags. The recent policies that encourage the use of renewable and alternative energies determine a favorable scenario for the development of new techniques of heat recovering. In this context, this article presents a new heat recuperation system for the slags produced in the factories of Arcelor–Mittal in Asturias (Spain) and study in detail the design of an innovative slags heat exchanger. To adjust its performance and to determine the influence of the geometric and flow design parameters, the heat exchanger has been simulated using numerical analysis software (CFD). -- Highlights: • A new design of a heat recuperator for slags energy recovery is presented. • The effects of the design parameters have been studied with a numerical model. • Refractory materials with high thermal conductivity improve heat recuperation

  19. ECOLOGICAL AND TECHNOLOGYCAL ASPECTS OF ASH AND SLAG WASTES UTILIZATION

    Directory of Open Access Journals (Sweden)

    Tatyana Aleksandrova

    2017-07-01

    Full Text Available The article presents the results of investigation focused on the utilization of ash and slag wastes (ASW in Russia including investigation of chemical and physical properties of ASW and processing products. Many factors influence the technological properties of ash and slag materials: naturals, processes and environments. The integrated treatment of ash and slag wastes of both stored and re-formed types will allow obtaining the following commercial products: coal concentrate, iron concentrate, aluminosilicate cenospheres, aluminosilicate product. In this study we have analyzed the methods for separation of ASW iron-containing part using the different types of the magnetic separation from the ash and slag material from one of the combined heat and power plant (CHPP in the Russian Far East Federal District. The greatest interest is the dry magnetic separation with travelling electromagnetic field. The subject of research was a sample taken from one of ash dump of CHPP in the Far East. In the study iron concentrate containing Fetotal = 64% was obtained recovery 68% in the low intensity (up to 5 kOe travelling magnetic field.

  20. Prevalent material parameters governing spalling of a slag-impregnated refractory

    Energy Technology Data Exchange (ETDEWEB)

    Blond, E.; Schmitt, N.; Arnould, O.; Hild, F. [LMT-Cachan (ENS de Cachan / CNRS-UMR 8535 / Univ. Paris 6), Cachan (France); Blumenfeld, P. [CRDM / ARCELOR Grande Synthe, Dunkerque (France); Poirier, J. [CRDM / ARCELOR Grande Synthe, Dunkerque (France); CRMHT-CNRS, Orleans (France)

    2004-07-01

    In steel ladle linings, bauxite refractories in contact with iron and steel slag are subjected to complex loadings. To identify the causes of degradation in different reactor linings, a coupling diagram made up of three poles is established: namely, slag impregnation (I), Thermomechanics (TM) and phase transformations (P). The variation of the microstructure and the gradient of the chemical composition resulting from the (I-P) coupling are characterized by microprobe analyses; a natural impregnation tracer is identified. The (I-T) coupling is studied by modeling the refractory lining behavior subjected to a cyclic thermal loading within the framework of the mechanics of porous continua. Parameters governing the location and amplitude of the maximum pore pressure are obtained and their influences are studied. The analysis of the (TM) pole leads to the identification of a thermo-elasto-viscoplastic model for bauxite in various states of slag impregnation. Numerical simulations show that the stress state developed during the heating stages can induce spalling, probably generated by a localized over-pressure of slag. (orig.)

  1. Effect of Temperature and Graphite Immersion Method on Carbothermic Reduction of Fayalite Slag

    Science.gov (United States)

    Mitrašinović, Aleksandar

    2017-09-01

    In this work, graphite flakes were used to reduce fayalite slag originated from the pyrometallurgical copper extraction process. Experiments were conducted with a significantly different contact area between graphite and slag at two temperatures, 1300°C and 1400°C. The process was continuously monitored via the concentration change of CO and CO2 in off-gas. Reduction rate values in experiments where 150-micron-diameter graphite flakes were submerged into the slag and left to float slowly to the top are about four times higher compared with when graphite flakes were dispersed at the top surface of liquid slag. The activation energy for instigating reduction was 302.61 kJ mol-1 and 306.67 kJ mol-1 in the case where graphite flakes were submerged into the slag and dispersed at the surface, respectively. The reduction process is characterized by two distinctive periods: an initial steep increase in the concentration of CO and CO2 controlled by the Boudouard reaction and a subsequent slow decrease of CO and CO2 concentrations in the off-gas controlled by mass transfer of reducible oxides from bulk to the gas-slag interface.

  2. Combined Performance of Polypropylene Fibre and Weld Slag in High Performance Concrete

    Science.gov (United States)

    Ananthi, A.; Karthikeyan, J.

    2017-12-01

    The effect of polypropylene fibre and weld slag on the mechanical properties of High Performance Concrete (HPC) containing silica fume as the mineral admixtures was experimentally verified in this study. Sixteen series of HPC mixtures(70 MPa) were designed with varying fibre fractions and Weld Slag (WS). Fibre added at different proportion (0, 0.1, 0.3 and 0.6%) to the weight of cement. Weld slag was substituted to the fine aggregate (0, 10, 20 and 30%) at volume. The addition of fibre decreases the slump at 5, 9 and 14%, whereas the substitution of weld slag decreases by about 3, 11 and 21% with respect to the control mixture. Mechanical properties like compressive strength, split tensile strength, flexural strength, Ultrasonic Pulse Velocity test (UPV) and bond strength were tested. Durability studies such as Water absorption and Sorptivity test were conducted to check the absorption of water in HPC. Weld slag of 10% and fibre dosage of 0.3% in HPC, attains the maximum strength and hence this combination is most favourable for the structural applications.

  3. Recovery of uranium and lining material from magnesium fluoride slag at UMP

    International Nuclear Information System (INIS)

    Bandyopadhyay, P.K.; Singh, H.; Shadakshari, B.M.; Meghal, A.M.

    1991-01-01

    At Uranium Metal Plant, uranium metal is produced by reduction of UF 4 with magnesium metal, in a closed reactor lined with refractory MgF 2 lining material. During this reduction, more MgF 2 is produced as the slag. This slag generally contains 2-4% uranium and hence is processed to recover these values and part of the slag, free from uranium is reused for lining the reactor. This paper describes the process parameters finalised for crushing and grinding of the slag and for leaching uranium with nitric acid. The leach liquor contains appreciable amount of fluoride and hence is processed through a separate solvent extraction cycle with tributyl phosphate. The resultant purified uranyl nitrate solution is mixed with the main stream crude solution for final purification. The conditions optimised for the solvent extraction step, the problems faced during the regular operation over the last few years and the experience gained are described. An outline of the scheme to treat larger quantities of the slag on a regular basis is presented. (author). 6 refs., 1 fig., 1 tab

  4. Determination of natural radionuclide level in industrial waste slags and evaluation of comprehensive utilization

    International Nuclear Information System (INIS)

    Li Ruixiang; Liu Xinhua; Gan Lin

    1994-09-01

    Natural radionuclide contents were measured in various industrial waste slags in China by a low background HPGe γ spectrometer and the radiological impact was estimated for some comprehensive utilization of these slags. Most waste slags can be used for building materials except for tailing and waste rock form nuclear industry

  5. Evaluation of the use of steelmaking slag as an aggregate in concrete mix: A factorial design approach

    Directory of Open Access Journals (Sweden)

    Aljbour Salah H.

    2017-01-01

    Full Text Available Slag is investigated towards its potential use as an aggregate in concrete mix production. Full factorial design methodology is applied to study the effect of two process input variables, namely: slag as coarse aggregate and slag as medium aggregate on the properties of concrete mix. Additionally, the interaction between input variables is also examined. Incorporating steel slag aggregate in the concrete mix affected its compressive strength. Enhanced compressive strength concrete mix was obtained with 70 wt.% coarse slag aggregate and 70 wt.% medium slag aggregate. Under these proportions, the 28-days compressive strength was higher than the 28-days compressive strength of a concrete mix prepared from normal aggregate. Strong interaction effect exists between slag aggregate size on the compressive strength at 7-days curing. Lower compressive strength for the concrete mix might be obtained if improper proportions of mixed medium and coarse slag aggregate were employed.

  6. Investigation of compressive strength of concrete with slag and silica fu

    International Nuclear Information System (INIS)

    Mostofinejad, D.; Mirtalee, K.; Sadeghi, M.

    2002-01-01

    Without doubt, concrete has special place in construction of different types of structures, and used as one of the most important materials in construction industry. Today, with development and modernization of human knowledge in construction industry, it is possible to reach h igh performance concrete . Mechanical properties and durability of high performance concrete is quite better than that of conventional concrete. In present, the use of supplementary cementitious materials, mainly silica fume, fly ash and blast furnace slag has become increasingly common for reasons of economy and technical benefits imparted by these materials. The aim of present research is investigation and comparison compressive strength of concrete specimens due to variation of water to cementitious materials ratio (W/C M), silica fume and slag percent and their proportions as cement replacement. Furthermore, it is intended to determine best combination of these materials with cement in concrete (optimum percent) to reach to maximum compressive strength. In the current study, specimens were made in 0.5,0.4 and 0.3 W/C M ratio contained 0,20,35 and 50 percent of slag as cement replacement, where in each slag replacement percent, 0, 5, 10 and 15 percent of of silica fume were used as cement replacement. Results of the current study show that the combination effect of slag and silica fume replacement in concrete leads to the maximum compressive strength in concrete; also there are some optimum percents for replacement of slag and silica fume to cement to get the best results

  7. Effect of Coarse Aggregate and Slag Type on the Mechanical Behavior of High and Normal Weight Concrete Used at Barrage Structure

    Directory of Open Access Journals (Sweden)

    Muhammad Sanaullah

    2017-04-01

    Full Text Available Present study is an effort to assess the composite effect of limestone aggregate and blast furnace slag on the mechanical characteristics of normal and high weight concrete at various structural units (barrage girders, main weir and block apron of New Khanki Barrage Project, Punjab. Mix designs for different concrete classes falling under the domain of high and normal weight concrete were prepared after aggregate quality testing. On attaining satisfactory results of quality testing nine concrete mixes were designed (three for each class: A1, A and B by absolute volume method (ACI- 211.1. The required compressive strength of normal and high strength was set at 6200, 5200 and 4200 Psi for the concrete types A1, A and B respectively after 28 days (ACI -318. For compressive strength assessment, a total 27 concrete cylinders were casted (9-cylinders for each mix and were water cured. The achieved average UCS of cylinder concrete specimens at 3, 7 and 28 days are 5170, 6338 and 7320 Psi for A1 – type, 3210, 4187 and 5602 Psi for A-type and 2650, 3360 and 4408 Psi for B- type mix. It has been found that all concrete mixes for suggested classes attained target strength at age of 7-days. The coarse aggregate (Margala Hill limestone and fine aggregates (from Lawrancepur /Qibla Bandi quarries used in all concrete mix designs have demonstrated a sound mechanical suitability for high and normal weight concrete.

  8. Remediation of TCE-contaminated groundwater using acid/BOF slag enhanced chemical oxidation.

    Science.gov (United States)

    Tsai, T T; Kao, C M; Wang, J Y

    2011-04-01

    The objective of this study was to evaluate the potential of applying acid/H(2)O(2)/basic oxygen furnace slag (BOF slag) and acid/S(2)O(8)(2-)/BOF slag systems to enhance the chemical oxidation of trichloroethylene (TCE)-contaminated groundwater. Results from the bench-scale study indicate that TCE oxidation via the Fenton-like oxidation process can be enhanced with the addition of BOF slag at low pH (pH=2-5.2) and neutral (pH=7.1) conditions. Because the BOF slag has iron abundant properties (14% of FeO and 6% of Fe(2)O(3)), it can be sustainably reused for the supplement of iron minerals during the Fenton-like or persulfate oxidation processes. Results indicate that higher TCE removal efficiency (84%) was obtained with the addition of inorganic acid for the activation of Fenton-like reaction compared with the experiments with organic acids addition (with efficiency of 10-15% lower) (BOF slag=10gL(-1); initial pH=5.2). This could be due to the fact that organic acids would compete with TCE for available oxidants. Results also indicate that the pH value had a linear correlation with the observed first-order decay constant of TCE, and thus, lower pH caused a higher TCE oxidation rate. Copyright © 2011 Elsevier Ltd. All rights reserved.

  9. Attrition of limestone by impact loading in fluidized beds

    Energy Technology Data Exchange (ETDEWEB)

    Fabrizio Scala; Fabio Montagnaro; Piero Salatino [Consiglio Nazionale delle Ricerche, Napoli (Italy). Istituto di Ricerche sulla Combustione

    2007-09-15

    The present study addresses limestone attrition and fragmentation associated with impact loading, a process which may occur extensively in various regions of fluidized bed (FB) combustors/gasifiers, primarily the jetting region of the bottom bed, the exit region of the riser, and the cyclone. An experimental protocol for the characterization of the propensity of limestone to undergo attrition/fragmentation by impact loading is reported. The application of the protocol is demonstrated with reference to an Italian limestone whose primary fragmentation and attrition by surface wear have already been characterized in previous studies. The experimental procedure is based on the characterization of the amount and particle size distribution of the debris generated upon the impact of samples of sorbent particles against a target. Experiments were carried out at a range of particle impact velocities between 10 and 45 m/s, consistent with jet velocities corresponding to typical pressure drops across FB gas distributors. The protocol has been applied to either raw or preprocessed limestone samples. In particular, the effect of calcination, sulfation, and calcination/recarbonation cycles on the impact damage suffered by sorbent particles has been assessed. The measurement of particle voidage and pore size distribution by mercury intrusion was also accomplished to correlate fragmentation with the structural properties of the sorbent samples. Fragmentation by impact loading of the limestone is significant. Lime displays the largest propensity to undergo impact damage, followed by the sorbent sulfated to exhaustion, the recarbonated sorbent, and the raw limestone. Fragmentation of the raw limestone and of the sulfated lime follows a pattern typical of the failure of brittle materials. The fragmentation behavior of lime and recarbonated lime better conforms to a disintegration failure mode, with an extensive generation of very fine fragments. 27 refs., 9 figs. 1 tab.

  10. CALCIUM OXIDE CHARACTERISTICS PREPARED FROM AMBUNTEN’S CALCINED LIMESTONE

    Directory of Open Access Journals (Sweden)

    Fatimatul Munawaroh

    2018-05-01

    Full Text Available Calcium oxide (CaO and calcium carbonate (CaCO3 are widely used in industry. CaO and CaCO3 can be synthesized or derived from limestone. The purpose of this study to determine the characteristics of CaO calcined limestone from Ambunten Sumenep. Lime in calcined at 850 ° C for 6 hours. Characterization of X-ray fluorescence (XRF was conducted to determine the chemical composition of limestone, X-ray diffraction test (XRD to find the lime crystalline phase and FTIR test to determine the absorption of wave number. XRF test results showed that the limestone chemical composition consisted of Ca of 95.37% as the dominant element, Mg of 4.1%, Fe 0.17% and Y by 0.39%. The XRD test results showed that the limestone crystal phase is ankerite (Ca [Fe, Mg] [CO3] 2 and after the calcined phase calcination is vaterite (Ca [OH] 2, calcite (CaO and calcite (CaCO3. While the FTIR test results show that the CaO spectra are seen at 3741.24, 1417.12 and 874.14 cm-1.

  11. Clay Play

    Science.gov (United States)

    Rogers, Liz; Steffan, Dana

    2009-01-01

    This article describes how to use clay as a potential material for young children to explore. As teachers, the authors find that their dialogue about the potential of clay as a learning medium raises many questions: (1) What makes clay so enticing? (2) Why are teachers noticing different play and conversation around the clay table as compared to…

  12. Design and properties of plaster mortars manufactured with ladle furnace slag

    International Nuclear Information System (INIS)

    Rodríguez, A.; Gutiérrez-González, S.; Horgnies, M.; Calderón, V.

    2013-01-01

    Highlights: • This study analyses plaster with ladle furnace slag as a mineral aggregate. • Tests are completed by characterizing the influences of two admixtures. • Microstructure, physical and mechanical results confirm the feasibility of these materials. • These new materials are potentially useful as plaster mortars for use in masonry. - Abstract: This study deals with the properties of a series of plasters containing different proportions of ladle furnace slag used as mineral aggregate. The tests characterise the influences of two admixtures: a superfluidifier to reduce the water absorption (SikaMix®) of mortar plaster and an adhesive emulsion to improve the surface adherence (SikaLatex®). The physical and mechanical results confirm the feasibility of employing ladle furnace slag as a mineral aggregate, which induces an increase in density, in vapour permeability and in porosity. The results highlight also a decrease of adherence, durability and mechanical strength, proportionally to the amount of plaster substituted by slag. Scanning electron microscopy imaging and elemental mapping show good interaction between the various constituents. The thermal degradation of the mixtures reflects an improvement in strength resistance in relation to temperature, as further slag is incorporated. The economical study suggests that these recycled materials are cost-effectively viable and may be applied as plaster mortars for use in masonry

  13. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    International Nuclear Information System (INIS)

    Huang, Haoliang; Ye, Guang; Damidot, Denis

    2014-01-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH) 2 solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO 4 2− ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. - Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation

  14. Characteristics and properties of oil-well cements auditioned with blast furnace slag

    International Nuclear Information System (INIS)

    Sanchez, R.; Palacios, M.; Puertas, F.

    2011-01-01

    The present paper addresses the alkali activation of Portland cements containing blast furnace slag (20 and 30% by cement weight) with a view to the possible use of these materials in oil well construction. The hydration studies conducted showed that in cement/slag blends, the sodium silicate activator partially inhibited the dissolution of the silicate phases in the Portland cement, retarding cement hydration and reducing the precipitation of reaction products. Due to such partial inhibition, the cement/slag blends had significantly lower mechanical strength than Portland cements hydrated with water. 2 9Si and 2 7Al MAS NMR and BSE/EDX studies, in turn, showed that the CSH gel forming in the alkali-activated cement/slag pastes contained Al in tetrahedral positions and low Ca/Si ratios. (Author) 29 refs.

  15. Statistical approach to predict compressive strength of high workability slag-cement mortars

    International Nuclear Information System (INIS)

    Memon, N.A.; Memon, N.A.; Sumadi, S.R.

    2009-01-01

    This paper reports an attempt made to develop empirical expressions to estimate/ predict the compressive strength of high workability slag-cement mortars. Experimental data of 54 mix mortars were used. The mortars were prepared with slag as cement replacement of the order of 0, 50 and 60%. The flow (workability) was maintained at 136+-3%. The numerical and statistical analysis was performed by using database computer software Microsoft Office Excel 2003. Three empirical mathematical models were developed to estimate/predict 28 days compressive strength of high workability slag cement-mortars with 0, 50 and 60% slag which predict the values accurate between 97 and 98%. Finally a generalized empirical mathematical model was proposed which can predict 28 days compressive strength of high workability mortars up to degree of accuracy 95%. (author)

  16. Ball clay

    Science.gov (United States)

    Virta, R.L.

    2001-01-01

    Part of the 2000 annual review of the industrial minerals sector. A general overview of the ball clay industry is provided. In 2000, sales of ball clay reached record levels, with sanitary ware and tile applications accounting for the largest sales. Ball clay production, consumption, prices, foreign trade, and industry news are summarized. The outlook for the ball clay industry is also outlined.

  17. The hydration of slag, part 1: reaction models for blended cement

    NARCIS (Netherlands)

    Chen, Wei; Brouwers, Jos

    2007-01-01

    Reaction models are proposed to quantify the hydration products and to determine the composition of C–S–H from alkali-activated slags (AAS). Products of the slag hydration are first summarized from observations in literature. The main hydration products include C–S–H, hydrotalcite, hydrogarnet, AFm

  18. Influence of clay mineralogy on clay based ceramic products

    International Nuclear Information System (INIS)

    Radzali Othman; Tuan Besar Tuan Sarif; Zainal Arifin Ahmad; Ahmad Fauzi Mohd Noor; Abu Bakar Aramjat

    1996-01-01

    Clay-based ceramic products can either be produced directly from a suitable clay source without the need further addition or such products can be produced from a ceramic body formulated by additions of other raw materials such as feldspar and silica sand. In either case, the mineralogical make-up of the clay component plays a dominating role in the fabrication and properties of the ceramic product. This study was sparked off by a peculiar result observed in one of five local ball clay samples that were used to reformulate a ceramic body. Initial characterisation tests conducted on the clays indicated that these clays can be classified as kaolinitic. However, one of these clays produced a ceramic body that is distinctively different in terms of whiteness, smoothness and density as compared to the other four clays. Careful re-examination of other characterisation data, such as particle size distribution and chemical analysis, failed to offer any plausible explanation. Consequently, the mineralogical analysis by x-ray diffraction was repeated by paying meticulous attention to specimen preparation. Diffraction data for the clay with anomalous behaviour indicated the presence of a ∼ 10A peak that diminished when the same specimen was re-tested after heating in an oven at 12O degree C whilst the other four clays only exhibit the characteristic kaolinite (Al sub 2 O sub 3. 2SiO sub 2. 2H sub 2 0) and muscovite peaks at ∼ 7A and ∼ 10A before and after heat treatment. This suggests the presence of the mineral halloysite (A1 sub 2 0 sub 3. 2SiO sub 2.4H sub 2 0) in that particular clay. This difference in mineralogy can be attributed to account for the variations in physical properties of the final product. Consequently, this paper reviews in general the precautionary measures that must be adhered to during any mineralogical investigation of clay minerals or clay-based materials. The common pitfalls during specimen preparation, machine settings and interpretation of

  19. EFFECT OF REACTIVE MAGNESIUM OXIDE ON PROPERTIES OF ALKALI ACTIVATED SLAG GEOPOLYMER CEMENT PASTES

    Directory of Open Access Journals (Sweden)

    H. A. Abdel-Gawwad

    2015-03-01

    Full Text Available The effect of different proportions and different reactivities of MgO on the drying shrinkage and compressive strength of alkali activated slag pastes (AAS has been investigated. The slag was activated by 6 wt.% sodium hydroxide and liquid sodium silicate at ratio of 3:3 (wt.. The different reactivities of MgOs were produced from the calcination of hydromagnesite at different temperatures (550, 1000, 1250 C. The results showed that the reactivity of magnesium oxide decreases with increasing the calcination temperature. Also, the drying shrinkage of AAS was reduced by the replacement of slag with MgOs. The highly reactive MgO accelerated the hydration of AAS at early ages. The replacement of slag with 5% MgO550 increased one day compressive strength by ~26 % while MgO1250 had little effect. A significant increase in strength was observed after 7 days in case of replacement of slag with 5 % MgO1250. The MgO reacts with slag to form hydrotalcite likephases (Ht as detected by XRD, FTIR spectroscopy, TGA/DTG analysis and SEM.

  20. Experimental Study on the Utilization of Fine Steel Slag on Stabilizing High Plastic Subgrade Soil

    OpenAIRE

    Hussien Aldeeky; Omar Al Hattamleh

    2017-01-01

    The three major steel manufacturing factories in Jordan dump their byproduct, steel slag, randomly in open areas, which causes many environmental hazardous problems. This study intended to explore the effectiveness of using fine steel slag aggregate (FSSA) in improving the geotechnical properties of high plastic subgrade soil. First soil and fine steel slag mechanical and engineering properties were evaluating. Then 0%, 5%, 10%, 15%, 20%, and 25% dry weight of soil of fine steel slag (FSSA) w...

  1. Enrichment of valuable elements from vanadium slag using superconducting HGMS technology

    Energy Technology Data Exchange (ETDEWEB)

    He, Sai; Yang, Chang Qiao; Li, Su Qin; Zhang, Chang Quan [School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing (China)

    2017-03-15

    Vanadium slags is a kind of vanadiferous solid waste from steelmaking process. It not only occupies land, pollutes environment, but also leads to waste of resources. Based on the difference of magnetic susceptibility of different particles caused by their chemical and physical properties from vanadium slag, a new technology, superconducting high gradient magnetic separation was investigated for separation and extraction of valuable substances from vanadium slag. The magnetic concentrate was obtained under optimal parameters, i.e., a particle size -200 mesh, a magnetic flux density of 0.8 T, a slurry concentration of 5 g/L, an amount of steel wools of 25 g and a slurry flow velocity of 2 L/min. The content of Fe{sub 2}O{sub 3} in concentrate could be increased from 39.6% to 55.0% and V2O5 from 2.5% to 4.0%, respectively. The recovery rate is up to 42.9%, and the vanadium slag has been effectively reused.

  2. Recovery of Copper from Slow Cooled Ausmelt Furnace Slag by Floatation

    Science.gov (United States)

    Xue, Ping; Li, Guangqiang; Qin, Qingwei

    Ausmelt furnace slag contains about 0.9% Cu (mass %). With increasing the amount of Ausmelt furnace slag, the recovery of copper from it will produce an enormous economic yield. The recovery of copper by floatation from slow cooled Ausmelt furnace slag was studied in this paper. The phases and composition of the slow cooled slag were analyzed. The factors which affected the copper recovery efficiency such as grinding fineness, pH value of flotation medium, different collectors and floating process were investigated. It was shown that the size distribution of the primary grinding and secondary grinding of middling were 75% for particles less than 0.074mm and 82% for particles less than 0.043mm respectively. The closed-circuit experimental results with butyl xanthate as collector in laboratory showed that the copper grade reached 16.11% and the recovery rate of copper reached 69.90% and the copper grade of tailings was only 0.2%.

  3. Treatment of metallurgical wastes : recovery of metal values from smelter slags by pressure oxidative leaching

    Energy Technology Data Exchange (ETDEWEB)

    Li, Y.; Perederiy, I.; Papangelakis, V.G. [Toronto Univ., ON (Canada). Dept. of Chemical Engineering and Applied Chemistry

    2008-07-01

    Vast quantities of slag are produced and dumped as waste by-products during the production of base metals by smelting operations. These slags contain large amounts of valuable metals which lead to a decrease in metal yield and, combined with the entrapped sulphur, pose a danger to the environment. The dissolution of fayalite is important for the selective recovery of valuable metals and the cleanup of slags in high pressure oxidative leaching. The nature of base metals and iron in solidified slag must be investigated in order to understand the mechanism of the process. This paper discussed the application of powder X-ray diffraction (PXRD) and scanning electron microscopy (SEM) for the characterization of a smelter slag microstructure. The study used leaching tests with the same smelter slag to measure and monitor the results of leaching, including metal extraction levels, the extent of iron dissolution as well as impurity contents. The paper provided information on the experiment with particular reference to slag leaching, chemical analysis, and characterization. It was concluded that slag consists of several solid phases with base metal sulfide and oxide droplets entrapped in the fayalite matrix or silica regions. Therefore, nickel, copper, cobalt, and zinc need to be exposed either chemically or mechanically to promote their recovery. 21 refs., 4 tabs., 5 figs.

  4. Limestone doses affecting mineral contents in tropical grass forage

    International Nuclear Information System (INIS)

    Armelin, M.J.A.; Saiki, M.

    2005-01-01

    Field trial was performed at the experimental farm of Southeast Embrapa Cattle, Sao Carlos - SP, Brazil, on a 16 year old Brachiaria decumbens pasture, grown on a distrophic Hapludox (Oxisol), recovered by the use of limestone and fertilizer. The experiments were carried out in random blocks, with 6 replications and 5 treatments. The 100 m 2 blocks were established in the pasture. Each block received a sequence of limestone doses of 0, 1, 2, 4 and 8 t/ha. The forage samples were taken one year after limestone application on soil surface. Instrumental neutron activation analysis (INAA) followed by gamma-ray spectrometry was the analytical method used to determine mineral contents. The statistical analysis showed a negative linear correlation of Br, Co, Cr, Mn and Zn contents in forage with the limestone doses, while the uptake of Mg was affected in a positive way. (author)

  5. Evaluation of copper slag to catalyze advanced oxidation processes for the removal of phenol in water

    Energy Technology Data Exchange (ETDEWEB)

    Huanosta-Gutierrez, T. [Instituto de Ingenieria, Coordinacion de Ingenieria Ambiental, Universidad Nacional Autonoma de Mexico, Cd. Universitaria, Coyoacan 04510, Mexico, D.F. (Mexico); Dantas, Renato F., E-mail: falcao@angel.qui.ub.es [Departament d' Enginyeria Quimica, Universitat de Barcelona, Marti i Franques 1, 08028 Barcelona (Spain); Ramirez-Zamora, R.M. [Instituto de Ingenieria, Coordinacion de Ingenieria Ambiental, Universidad Nacional Autonoma de Mexico, Cd. Universitaria, Coyoacan 04510, Mexico, D.F. (Mexico); Esplugas, S. [Departament d' Enginyeria Quimica, Universitat de Barcelona, Marti i Franques 1, 08028 Barcelona (Spain)

    2012-04-30

    Highlights: Black-Right-Pointing-Pointer We evaluate the use of an industrial residue (copper slag) as catalyst in water treatment. Black-Right-Pointing-Pointer The copper slag was effective to remove organic pollutants (phenol) from water. Black-Right-Pointing-Pointer During experimentation, Cu and Fe leaching were not higher than the acceptable levels. Black-Right-Pointing-Pointer Slag/H{sub 2}O{sub 2}/UV and slag/H{sub 2}O{sub 2} treatments promoted biodegradability increment of the contaminated water. Black-Right-Pointing-Pointer The control of the reaction time would minimize the environmental impact of the produced effluents in terms of acute toxicity. - Abstract: The aim of this work was to evaluate the use of copper slag to catalyze phenol degradation in water by advanced oxidation processes (AOPs). Copper slag was tested in combination with H{sub 2}O{sub 2} (slag/H{sub 2}O{sub 2}) and H{sub 2}O{sub 2}/UV (slag/H{sub 2}O{sub 2}/UV). The studied methods promoted the complete photocatalytic degradation of phenol. Besides, they were able to reduce about 50% the TOC content in the samples. Slag/H{sub 2}O{sub 2}/UV and slag/H{sub 2}O{sub 2} treatments have favored biodegradability increment along the reaction time. Nevertheless, the irradiated method achieved higher values of the biodegradability indicator (BOD{sub 5}/TOC). The toxicity assessment indicated the formation of more toxic compounds in both treatments. However, the control of the reaction time would minimize the environmental impact of the effluents.

  6. Experiment research of slag renovation in the corner-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Gong, Zhijun; Wu, Wenfei [Inner Mongolia Univ. of Science and Technology, Baotou (China). School of Energy and Environment

    2013-07-01

    Aiming at serious slag on the water wall around the burner of corner-fired boiler with low-ash-fusion-point coal, cold experimental model has been established. In this experiment, particle image velocimetry (PIV) has been employed to accurately measure aerodynamic field of burner region, and the experimental research of furnace slag renovation has been conducted through changing the burner jet arrangement. The experiment results show that it has significantly effect on aerodynamic field in the furnace by changing burner jet deflection angle. A reasonable actual tangential circle diameter can be formed through adjusting the burner jet deflection angle, to prevent primary air attacking the wall, and further more, to effectively prevent serious slag on the water wall around the burner.

  7. Room temperature zeolitization of boiler slag from a Bulgarian thermal power plant

    Directory of Open Access Journals (Sweden)

    Pascova Radost D.

    2017-01-01

    Full Text Available A simple and cost-effective method was applied for the synthesis of zeolite composites utilising wet bottom boiler slag from the Bulgarian coal-fired thermal power plant “Sviloza”, near the town of Svishtov. The method consisted of a prolonged alkali treatment at room temperature of this waste. Experimental techniques, such as scanning electron microscopy, energy-dispersive X-ray and X-ray diffraction analyses, are employed to characterize the initial slag and the final products with respect to their morphology, and elemental and mineral compositions. The composites synthesized in this way contained two Na-type zeolite phases: zeolite X (type FAU and zeolite Linde F (type EDI. The zeolited products and the starting slag were tested as adsorbents for a textile dye (Malachite Green from aqueous solutions. In comparison with the initial slag, the zeolite composite possessed substantially better adsorption properties: it almost completely adsorbs the dye in much shorter times. The results of this investigations revealed a new, easy and low cost route for recycling boiler slag into a material with good adsorption characteristics, which could find different applications, e.g., for purifying polluted waters, including those from the textile industry.

  8. LUTETIAN LIMESTONES IN THE PARIS REGION: PETROGRAPHIC AND COMPOSITIONAL EXAMINATION

    International Nuclear Information System (INIS)

    BLANC, A.; HOLMES, L.L.; HARBOTTLE, G.

    1998-01-01

    Stone for building and decorating monuments in the Paris Basin from antiquity to the present came from numerous quarries in the Lutetian limestone formations of the region. To identify specific-stone sources used for masonry and sculptures in these monuments, a team of geologists and archaeologists has investigated 300 quarries and collected 2,300 limestone samples for study in a collaborative effort by geologists and chemists. Petrographic and paleontologic examinations of thin sections enable geologists to distinguish the Tertiary Lutetian limestones from similar stone in Jurassic and Cretaceous strata. The methods of the geologist have been supplemented by those of the chemist whose compositional studies by neutron activation analysis can differentiate among the fine-grained upper Lutetian limestones extracted from specific ancient quarries

  9. Fresh and mechanical properties of self compacting concrete containing copper slag as fine aggregates

    Directory of Open Access Journals (Sweden)

    Rahul Sharma

    2017-03-01

    Full Text Available An investigation is carried out on the development of Self Compacting Concrete (SCC using copper slag (CS as fine aggregates with partial and full replacement of sand. Six different SCC mixes (60% OPC and 40% Fly Ash with 0% as control mix, 20%, 40%, 60%, 80% and 100% of copper slag substituting sand with constant w/b ratio of 0.45 were cast and tested for fresh properties of SCC. Compressive strength and splitting tensile strength were evaluated at different ages and microstructural analysis was observed at 120 days. It has been observed that the fluidity of SCC mixes was significantly enhanced with the increment of copper slag. The test results showed that the compressive strength increases up to 60% copper slag as replacement of sand, beyond which decrease in strength was observed. The highest compressive strength was obtained at 20% copper slag substitution at different curing ages among all the mixes, except for 7 days curing. The splitting tensile strength of the CS substituted mixes in comparison to control concrete was found to increase at all the curing ages but the remarkable achievement of strength was detected at 60% copper slag replacement. The microscopic view from Scanning electron microscopy (SEM demonstrated more voids, capillary channels, and micro cracks with the increment of copper slag as substitution of sand as compared to the control mix.

  10. Characterization of Limestone as Raw Material to Hydrated Lime

    Science.gov (United States)

    Salem Hwidi, Rajeb; Nuraiti Tengku Izhar, Tengku; Saad, Farah Naemah Mohd

    2018-03-01

    In Malaysia, limestone is essentially important for the economic growth as raw materials in the industry sector. Nevertheless, a little attention was paid to the physical, chemical, mineralogical, and morphological properties of the limestone using X-ray fluorescence (X-RF), X-ray diffraction (X-RD), Fourier transform infrared spectroscopy (FTIR), and Scanning electron microscopy / energy dispersive x-ray spectroscopy (SEM-EDS) respectively. Raw materials (limestone rocks) were collected from Bukit Keteri area, Chuping, Kangar, Perlis, Malaysia. Lab crusher and lab sieved were utilized to prepare five different size of ground limestone at (75 µm, 150 µm, 225 µm, 300, and 425 µm) respectively. It is found that the main chemical composition of bulk limestone was Calcium oxide (CaO) at 97.58 wt.% and trace amount of MnO, Al2O3, and Fe2O3 at 0.02%, 0.35%, and 0.396% respectively. XRD diffractograms showed characteristic peaks of calcite and quartz. Furthermore, main FTIR absorption bands at 1,419, 874.08 and 712.20 cm-1 indicated the presence of calcite. The micrographs showed clearly the difference of samples particle size. Furthermore, EDS peaks of Ca, O, and C elements confirmed the presence of CaCO3 in the samples.

  11. Selective Sulfidation of Lead Smelter Slag with Sulfur

    Science.gov (United States)

    Han, Junwei; Liu, Wei; Wang, Dawei; Jiao, Fen; Qin, Wenqing

    2016-02-01

    The selective sulfidation of lead smelter slag with sulfur was studied. The effects of temperature, sulfur dosage, carbon, and Na salts additions were investigated based on thermodynamic calculation. The results indicated that more than 96 pct of zinc in the slag could be converted into sulfides. Increasing temperature, sulfur dosage, or Na salts dosage was conducive to the sulfidation of the zinc oxides in the slag. High temperature and excess Na salts would result in the more consumption of carbon and sulfur. Carbon addition not only promoted the selective sulfidation but reduced the sulfur dosage and eliminated the generation of SO2. Iron oxides had a buffering role on the sulfur efficient utilization. The transformation of sphalerite to wurtzite was feasible under reducing condition at high temperature, especially above 1273 K (1000 °C). The growth of ZnS particles largely depended upon the roasting temperature. They were significantly increased when the temperature was above 1273 K (1000 °C), which was attributed to the formation of a liquid phase.

  12. Oxic limestone drains for treatment of dilute, acidic mine drainage

    Science.gov (United States)

    Cravotta, Charles A.

    1998-01-01

    Limestone treatment systems can be effective for remediation of acidic mine drainage (AMD) that contains moderate concentrations of dissolved O2 , Fe3+ , or A13+ (1‐5 mg‐L‐1 ). Samples of water and limestone were collected periodically for 1 year at inflow, outflow, and intermediate points within underground, oxic limestone drains (OLDs) in Pennsylvania to evaluate the transport of dissolved metals and the effect of pH and Fe‐ and Al‐hydrolysis products on the rate of limestone dissolution. The influent was acidic and relatively dilute (pH 1 mg‐L‐1 ) but was near neutral (pH = 6.2‐7.0); Fe and Al decreased to less than 5% of influent concentrations. As pH increased near the inflow, hydrous Fe and Al oxides precipitated in the OLDs. The hydrous oxides, nominally Fe(OH)3 and AI(OH)3, were visible as loosely bound, orange‐yellow coatings on limestone near the inflow. As time elapsed, Fe(OH)3 and AI(OH)3 particles were transported downflow. During the first 6 months of the experiment, Mn 2+ was transported conservatively through the OLDs; however, during the second 6 months, concentrations of Mn in effluent decreased by about 50% relative to influent. The accumulation of hydrous oxides and elevated pH (>5) in the downflow part of the OLDs promoted sorption and coprecipitation of Mn as indicated by its enrichment relative to Fe in hydrous‐oxide particles and coatings on limestone. Despite thick (~1 mm) hydrous‐oxide coatings on limestone near the inflow, CaCO3 dissolution was more rapid near the inflow than at downflow points within the OLD where the limestone was not coated. The rate of limestone dissolution decreased with increased residence time, pH, and concentrations of Ca2+ and HCO3‐ and decreased PCO2. The following overall reaction shows alkalinity as an ultimate product of the iron hydrolysis reaction in an OLD:Fe2+ + 0.25 O2 +CaCO3 + 2.5 H2O --> Fe(OH)3 + 2 Ca2+ + 2 HCO3-where 2 moles of CaCO3 dissolve for each mole of Fe(OH)3 produced

  13. The effect of using different sources of dry materials on waste-form grout properties

    International Nuclear Information System (INIS)

    Spence, R.D.; Gilliam, T.M.; McDaniel, E.W.

    1992-01-01

    A reference grout formulation had been developed for a liquid low-level radioactive waste using the following dry materials: ground limestone, ground granulated blast furnace slag, fly ash, and cement. The effect of varying the sources of these dry materials are tested. Two limestones, two fly ashes, two cements, and eight slags were tested. Varying the source of dry materials significantly affected the grout properties, but only the 28-d free-standing liquid varied outside of the preferred range. A statistical technique, Tukey's paired comparison, can be used to ascertain whether a given combination of dry materials resulted in grout properties significantly different from those of other combinations of dry materials

  14. Catalytic and Gas-Solid Reactions Involving HCN over Limestone

    DEFF Research Database (Denmark)

    Jensen, Anker; Johnsson, Jan Erik; Dam-Johansen, Kim

    1997-01-01

    In coal-fired combustion systems solid calcium species may be present as ash components or limestone added to the combustion chamber. In this study heterogeneous reactions involving HCN over seven different limestones were investigated in a laboratory fixed-bed quartz reactor at 873-1,173 K...

  15. Low-Chrome/Chrome Free Refractories for Slagging Gasifiers

    International Nuclear Information System (INIS)

    Bennett, J.P.; Kwong, K.-S.; Powell, C.P.; Thomas, H.; Petty, A.V. Jr.

    2007-01-01

    Gasifiers are containment vessels used to react carbon-containing materials with oxygen and water, producing syngas (CO and H2) that is used in chemical and power production. It is also a potential source of H2 in a future hydrogen economy. Air cooled slagging gasifiers are one type of gasifier, operating at temperatures from 1275-1575 C and at pressures of 400 psi or higher. They typically use coal or petroleum coke as the carbon source, materials which contain ash impurities that liquefy at the gasification temperatures, producing liquid slag in quantities of 100 or more tons/day, depending on the carbon fed rate and the percent ash present in the feedstock. The molten slag is corrosive to refractory linings, causing chemical dissolution and spalling. The refractory lining is composed of chrome oxide, alumina, and zirconia; and is replaced every 3-24 months. Gasifier users would like greater on-line availability and reliability of gasifier liners, something that has impacted gasifier acceptance by industry. Research is underway at NETL to improve refractory service life and to develop a no-chrome or low-chrome oxide alternative refractory liner. Over 250 samples of no- or low-chrome oxide compositions have been evaluated for slag interactions by cup testing; with potential candidates for further studies including those with ZrO2, Al2O3, and MgO materials. The development of improved liner materials is necessary if technologies such as IGCC and DOE's Near Zero Emissions Advanced Fossil Fuel Power Plant are to be successful and move forward in the marketplace

  16. [Hygienic assessment of metal-lurgical slag crushed stone for its use in road-building].

    Science.gov (United States)

    Tikhomirov, Iu P; Ippolitova, V P; Bezrokov, M E

    2010-01-01

    The increasing amount of industrial waste generates a need for its use as recycled materials. The paper presents the results of hygienic assessment of metallurgic slag crushed stone to be added to natural materials in highway building. The research program has included the measurement of content of water-soluble forms of metals, the evaluation of the acute toxicity of waste after oral administration to mice and rats, the study of the toxicity of waste by biotesting and the activity of natural radionuclides. The slag crushed stone virtually lacks water-soluble elements when it contains a high level of bulk forms of metals. According to acute toxicity for warm-blooded animals, the slag crushed stone belongs to Hazard Class IV by GOST 12.1.007-76 (low hazard substances). The biotesting on hydrocoles, the slag crushed stone is also referred to as Class IV (low hazard substances). In terms of the level of natural radionuclides, the slag crushed stone poses no hazard to the environment. The performed studies give grounds to recommend metallurgical slag crushed stone to be added to natural materials for highway building.

  17. Connection between radon emanation and some structural properties of coal-slag as building material

    International Nuclear Information System (INIS)

    Somlai, J.; Jobbagy, V.; Somlai, K.; Kovacs, J.; Nemeth, Cs.; Kovacs, T.

    2008-01-01

    Radionuclides of natural origin may accumulate in different industrial waste materials and by-products. The use of coal bottom ash or coal-slag as building material in Hungary is widespread. Because of the elevated radium content of coal-slag, high radon concentration has been detected in buildings containing coal-slag as building material. In two towns, where buildings contain coal-slag with almost the same radium concentration, the indoor radon concentrations have been found to differ significantly. In order to investigate the cause of the difference in the emanation coefficients, slag samples from the two locations were examined for grain-size distribution, density, pore volume, and specific surface. The applied methods were: gamma spectrometry for the radium concentration of the samples; Lucas cell method for the radon emanation; nitrogen absorption-desorption isotherms analyzed using the BET theory and mercury poremeter for the specific surface and pore volume. It was found that the great difference in the emanation coefficients (1.35±0.13% and 14.3±0.92%) of the coal-slag samples is primarily influenced by the pore volume and the specific surface

  18. Limestone quarrying and quarry reclamation in Britain

    Science.gov (United States)

    Gunn, J.; Bailey, D.

    1993-06-01

    Limestones have been worked for many thousands of years — initially for building stone and agricultural lime and more recently for a wide range of construction and industrial uses. In most industrialized countries limestone quarries represent the most visually obvious and, in both process and landform terms, the most dramatic anthropogenic impact on karst terrain. However, quarrying has, to date, received surprisingly little attention from karst scientists. Research in the English Peak District suggested that the postexcavation evolution of quarried limestone rock faces was in part a result of the methods used in their excavation, and this led to the development of a technique designed to reduce the visual and environmental impacts of modern quarries by “Landform replication. ” This involves the use of controlled “restoration blasting” techniques on quarried rock slopes to construct a landform sequence similar to that in the surrounding natural landscape. The constructed landforms are then partially revegetated using appropriate wildflower, grass, and/or tree species.

  19. CONTROL ALGORITMS OF BOF MELTING WITH CONSIDERING THE INFLUENCE OF UNCONTROLLED DISTURBANCE

    Directory of Open Access Journals (Sweden)

    V. S. Bogushevsky

    2016-01-01

    Full Text Available The article describes influence of uncontrollable disturbances for output parameters of converting smelting. You also find numerical values of impact impurity of scrap, falling mixer slag with cast iron, limestone instead of lime and water from cooled elements on decarbonization, bathtub temperature and slag basicity. Created a control algorithm with the influence of uncontrolled disturbance.

  20. Use of steel slag as a new material for roads

    Science.gov (United States)

    Ochoa Díaz, R.; Romero Farfán, M.; Cardenas, J.; Forero, J.

    2017-12-01

    This research paper aims to analyse the behaviour of MDC-19 hot dense asphalt mixtures with steel slag as coarse aggregate, by using asphalt 80-100, in order to verify if this residue has suitable characteristics that allow its use. The physical and mechanical characterization was accomplished using phosphorous slag from the company Acerías Paz del Río S.A. The working formula was then determined for each mixture using the RAMCODES methodology, the briquettes were produced in the laboratory and then, the design verification was performed. Taking into account the results obtained, it is concluded that the use of phosphorous slag as coarse aggregate in asphalt mixtures is workable, since acceptable design parameters and verification are obtained that meet the specifications for use as a rolling layer.

  1. Production of brown and black pigments by using flotation waste from copper slag.

    Science.gov (United States)

    Ozel, Emel; Turan, Servet; Coruh, Semra; Ergun, Osman Nuri

    2006-04-01

    One of the major problems in copper-producing countries is the treatment of the large amount of copper slag or copper flotation waste generated from copper slag which contains significant amounts of heavy metals such as Cu, Zn, Pb and Co. Dumping or disposal of such large quantities of flotation waste from copper slag causes environmental and space problems. In this study, the treatment of flotation waste from copper slag by a thermal method and its use as an iron source in the production of inorganic brown and black pigments that are used in the ceramic industry were investigated. The pigments were produced by calcining different amounts of flotation waste and chromite, Cr2O3, ZnO and CoO mixtures. The pigments obtained were added to transparent ceramic glazes and porcelainized tile bodies. Their colours were defined by L*a*b* measurements with a spectrophotometer. The results showed that flotation waste from copper slag could be used as an iron source to produce brown and black pigments in both ceramic body and glazes.

  2. High temperature slagging incinerator for alpha contaminated wastes

    International Nuclear Information System (INIS)

    Van de Voorde, N.

    1985-01-01

    This report describes the experiences collected by the treatment of plutonium-contaminated wastes, in the High Temperature Slagging Incinerator at the C.E.N./S.C.K. at Mol, with the support of the Commission of the European Communities. The major objective of the exercise is to demonstrate the operability of this facility for the treatment of mixed transuranic (TRU) and beta-gamma solid waste material. The process will substantially reduce the TRU waste volume by burning the combustibles and converting the non-combustibles into a chemically inert and physically stable basalt-like slag product, suitable for safe transport and final disposal. (Auth.)

  3. Simultaneous removal of several heavy metals from aqueous solution by natural limestones

    Directory of Open Access Journals (Sweden)

    Sdiri A.

    2014-07-01

    Full Text Available Four natural limestone samples, collected from the Campanian-Maastrichtian limestones, Tunisia, were used as adsorbents for the removal of toxic metals in aqueous systems. The results indicated that high removal efficiency could be achieved by the present natural limestones. Among the metal ions studied, Pb2+ was the most preferably removed cation because of its high affinity to calcite surface. In binary system, the presence of Cu2+ effectively depressed the sorption of Cd2+ and Zn2+. Similarly Cu2+ strongly competed with Pb2+ to limestone surface. In ternary system, the removal further decreased, but considerable amount of Pb2+ and Cu2+ still occurred regardless of the limestone sample. The same behavior was observed in quadruple system, where the selectivity sequence was Pb2+ > Cu2+ > Cd2+ > Zn2+. From these results, it was concluded that the studied limestones have the required technical specifications to be used for the removal of toxic metals from wastewaters.

  4. EAF Slag Aggregate in Roller-Compacted Concrete Pavement: Effects of Delay in Compaction

    Directory of Open Access Journals (Sweden)

    My Ngoc-Tra Lam

    2018-04-01

    Full Text Available This study investigates the effect of delay in compaction on the optimum moisture content and the mechanical propertie s (i.e., compressive strength, ultrasonic pulse velocity, splitting tensile strength, and modulus of elasticity of roller-compacted concrete pavement (RCCP made of electric arc furnace (EAF slag aggregate. EAF slag with size in the range of 4.75–19 mm was used to replace natural coarse aggregate in RCCP mixtures. A new mixing method was proposed for RCCP using EAF slag aggregate. The optimum moisture content of RCCP mixtures in this study was determined by a soil compaction method. The Proctor test assessed the optimum moisture content of mixtures at various time after mixing completion (i.e., 0, 15, 30, 60, and 90 min. Then, the effect of delay in compaction on the mechanical properties of RCCP mixtures at 28 days of age containing EAF slag aggregate was studied. The results presented that the negative effect on water content in the mixture caused by the higher water absorption characteristic of EAF slag was mitigated by the new mixing method. The optimum water content and maximum dry density of RCCP experience almost no effect from the delay in compaction. The compressive strength and splitting tensile strength of RCCP using EAF slag aggregate fulfilled the strength requirements for pavement with 90 min of delay in compaction.

  5. The use of Limestone Powder as an Alternative Cement Replacement

    African Journals Online (AJOL)

    user

    focused on the effects of limestone on the cement ... construction materials in Ethiopia is increasing .... Findings of research works on the strength reveals ... This CEN standard sand is delivered ... control mix made without limestone fines.

  6. The copper losses in the slags from the El Teniente process

    International Nuclear Information System (INIS)

    Imris, I.; Rebolledo, S.; Sanchez, M.; Castro, G.; Achurra, G.; Hernandez, F.

    2000-01-01

    The current El Teniente Pyrometallurgical Process for copper concentrate was commissioned at Caletones Smelter during the period 1988 - 1991 following an intensive research and development program that led to several improvements to the original process developed during the seventies. The Caletones Smelter production capacity is 370,000 tons of cast copper annually related to a concentrate smelting capacity of 1,250,000 tons per year. Several industrial applications of the process, in Chile and abroad, have shown its capability to treat copper concentrates in a wide range of chemical and mineralogical compositions. The main operational parameters that determine the performance of the process are oxygen enriched air flow rate, degree of oxygen enrichment, moisture content of the solid materials processed, molten material levels inside the vessel, frequency of molten materials tapping, bath temperature and copper losses in slags. The copper losses in the slags from the El Teniente Pyrometallurgical Process, predicted by calculation from thermodynamic data, have been compared with those determined by microscopic examination and quantitative electron microprobe analysis of the slag samples and by flotation tests of finely ground slag. (author)

  7. Micromorphology and stable-isotope geochemistry of historical pedogenic siderite formed in PAH-contaminated alluvial clay soils, Tennessee, U.S.A

    Science.gov (United States)

    Driese, S.G.; Ludvigson, Greg A.; Roberts, J.A.; Fowle, D.A.; Gonzalez, Luis A.; Smith, J.J.; Vulava, V.M.; McKay, L.D.

    2010-01-01

    Alluvial clay soil samples from six boreholes advanced to depths of 400-450 cm (top of limestone bedrock) from the Chattanooga Coke Plant (CCP) site were examined micromorphologically and geochemically in order to determine if pedogenic siderite (FeCO3) was present and whether siderite occurrence was related to organic contaminant distribution. Samples from shallow depths were generally more heavily contaminated with polycyclic aromatic hydrocarbons (PAHs) than those at greater depth. The upper 1 m in most boreholes consisted of mixtures of anthropogenically remolded clay soil fill containing coal clinker, cinder grains, and limestone gravel; most layers of coarse fill were impregnated with creosote and coal tar. Most undisturbed soil (below 1 m depth) consisted of highly structured clays exhibiting fine subangular blocky ped structures, as well as redox-related features. Pedogenic siderite was abundant in the upper 2 m of most cores and in demonstrably historical (< 100 years old) soil matrices. Two morphologies were identified: (1) sphaerosiderite crystal spherulites ranging from 10 to 200 um in diameter, and (2) coccoid siderite comprising grape-like "clusters" of crystals 5-20 ??n in diameter. The siderite, formed in both macropores and within fine-grained clay matrices, indicates development of localized anaerobic, low-Eh conditions, possibly due to microbial degradation of organic contaminants. Stable-isotope compositions of the siderite have ??13C values spanning over 25%o (+7 to - 18%o VPDB) indicating fractionation of DIC by multiple microbial metabolic pathways, but with relatively constant ??18O values from (-4.8 ?? 0.66%o VPDB) defining a meteoric sphaerosiderite line (MSL). Calculated isotope equilibrium water ??18O values from pedogenic siderites at the CCP site are from 1 to 5 per mil lighter than the groundwater ??18O values that we estimate for the site. If confirmed by field studies in progress, this observation might call for a reevaluation of

  8. Elemental properties of copper slag and measured airborne exposures at a copper slag processing facility.

    Science.gov (United States)

    Mugford, Christopher; Gibbs, Jenna L; Boylstein, Randy

    2017-08-01

    In 1974, the National Institute for Occupational Safety and Health recommended a ban on the use of abrasives containing >1% silica, giving rise to abrasive substitutes like copper slag. We present results from a National Institute for Occupational Safety and Health industrial hygiene survey at a copper slag processing facility that consisted of the collection of bulk samples for metals and silica; and full-shift area and personal air samples for dust, metals, and respirable silica. Carcinogens, suspect carcinogens, and other toxic elements were detected in all bulk samples, and area and personal air samples. Area air samples identified several areas with elevated levels of inhalable and respirable dust, and respirable silica: quality control check area (236 mg/m 3 inhalable; 10.3 mg/m 3 respirable; 0.430 mg/m 3 silica), inside the screen house (109 mg/m 3 inhalable; 13.8 mg/m 3 respirable; 0.686 mg/m 3 silica), under the conveyor belt leading to the screen house (19.8 mg/m 3 inhalable), and inside a conveyor access shack (11.4 mg/m 3 inhalable; 1.74 mg/m 3 respirable; 0.067 mg/m 3 silica). Overall, personal dust samples were lower than area dust samples and did not exceed published occupational exposure limits. Silica samples collected from a plant hand and a laborer exceeded the American Conference of Governmental Industrial Hygienist Threshold Limit Value of 0.025 µg/m 3 . All workers involved in copper slag processing (n = 5) approached or exceeded the Occupational Safety and Health Administration permissible exposure limit of 10 µg/m 3 for arsenic (range: 9.12-18.0 µg/m 3 ). Personal total dust levels were moderately correlated with personal arsenic levels (R s = 0.70) and personal respirable dust levels were strongly correlated with respirable silica levels (R s = 0.89). We identified multiple areas with elevated levels of dust, respirable silica, and metals that may have implications for personal exposure at other facilities if preventive

  9. Reproducing ten years of road ageing - Accelerated carbonation and leaching of EAF steel slag

    International Nuclear Information System (INIS)

    Suer, Pascal; Lindqvist, Jan-Erik; Arm, Maria; Frogner-Kockum, Paul

    2009-01-01

    Reuse of industrial aggregates is still hindered by concern for their long-term properties. This paper proposes a laboratory method for accelerated ageing of steel slag, to predict environmental and technical properties, starting from fresh slag. Ageing processes in a 10-year old asphalt road with steel slag of electric arc furnace (EAF) type in the subbase were identified by scanning electron microscopy (SEM) and leaching tests. Samples from the road centre and the pavement edge were compared with each other and with samples of fresh slag. It was found that slag from the pavement edge showed traces of carbonation and leaching processes, whereas the road centre material was nearly identical to fresh slag, in spite of an accessible particle structure. Batches of moisturized road centre material exposed to oxygen, nitrogen or carbon dioxide (CO 2 ) were used for accelerated ageing. Time (7-14 days), temperature (20-40 o C) and initial slag moisture content (8-20%) were varied to achieve the carbonation (decrease in pH) and leaching that was observed in the pavement edge material. After ageing, water was added to assess leaching of metals and macroelements. 12% moisture, CO 2 and seven days at 40 o C gave the lowest pH value. This also reproduced the observed ageing effect for Ca, Cu, Ba, Fe, Mn, Pb, Ca (decreased leaching) and for V, Si, and Al (increased leaching). However, ageing effects on SO 4 , DOC and Cr were not reproduced.

  10. Recycling of the rare earth oxides from spent rechargeable batteries using waste metallurgical slags

    Directory of Open Access Journals (Sweden)

    Tang K.

    2013-01-01

    Full Text Available A high temperature process for recycling spent nickel-metal hydride rechargeable batteries has been recently developed at SINTEF/NTNU. The spent battery modules were first frozen with liquid nitrogen for the de-activation and brittle fracture treatment. The broken steel scraps and plastics were then separated by the mechanical classification and magnetic separation. The remaining positive and negative electrodes, together with the polymer separator, were heated to 600-800oC in order to remove the organic components and further separate the Ni-based negative electrode. XRF analyses indicate that the heat-treated materials consist mainly of nickel, rare earth and cobalt oxides. The valuable rare earth oxides were further recovered by the high-temperature slagging treatment. The waste metallurgical slags, consist mainly of SiO2 and CaO, were used as the rare earth oxide absorbent. After the high temperature slagging treatment, over 98% of nickel and cobalt oxides were reduced to the metal phase; meanwhile almost all rare earth oxides remain in the molten slags. Furthermore, EPMA and XRF analyses of the slag samples indicate that the rare earth oxides selectively precipitate in the forms of solid xSiO2•yCaO•zRe2O3. The matrix of slag phase is Re2O3 deficient, typically being less than 5 wt%. This provides a sound basis to further develop the high-temperature process of concentrating the Re2O3 oxides in slags.

  11. Drenov Grič black limestone as a heritage stone from Slovenia

    Science.gov (United States)

    Kramar, Sabina; Rožič, Boštjan; Žbona, Nina; Bedjanič, Mojca; Mladenović, Ana

    2016-04-01

    The limestone known as Drenov Grič black limestone is considered one of the most beautiful Slovenian natural stones due to its homogenous black colour interwoven with white veins. Over the centuries it has been exploited from three major quarries west of Ljubljana, with the main quarry at Drenov Grič playing the primary role in supplying building material for the central parts of Slovenia. All the quarries are currently not active. In the area of Drenov grič, one locality of black limestone is protected - Kuclerjev kamnolom quarry. It has the status of 'valuable natural feature of national importance' and is protected as a natural monument. This well-stratified micritic limestone of Triassic (Carnian) age occurs in 10-80 cm thick beds, with thin marl interlayers. The stone contains abundant fossil bivalves and ostracods. Apart from calcite as the main component, dolomite, quartz, illite/muscovite and pyrite are also present. The limestone is relatively rich in carbonaceous and bituminous organic matter, which is responsible for the black colour of the stone. This component does not have any adverse effect on mechanical and physical characteristics. As the lime¬stone is dense, thus facilitating a good polish, it has been commercially considered as marble. The stone has been widely used in Slovenian monuments, not only in Ljubljana but also in other regions of Slovenia. Many inner and outdoor architectural elements were made of this limestone, particularly in the baroque period, which was known for the extensive use of black limestones also in other European countries. The most significant use of this limestone has been recorded in sculptured portals and altars. Some of the important buildings decorated utilising this stone, are the Ljubljana Cathedral, the St. James's Parish Church, and the Franciscan Church of the Annunciation, all of which are located in Ljubljana, some of them having been declared as cultural monuments of local or national importance. When

  12. Steam Cured Self-Consolidating Concrete and the Effects of Limestone Filler

    Science.gov (United States)

    Aqel, Mohammad A.

    The purpose of this thesis is to determine the effect and the mechanisms associated with replacing 15% of the cement by limestone filler on the mechanical properties and durability performance of self-consolidating concrete designed and cured for precast/prestressed applications. This study investigates the role of limestone filler on the hydration kinetics, mechanical properties (12 hours to 300 days), microstructural and durability performance (rapid chloride permeability, linear shrinkage, sulfate resistance, freeze-thaw resistance and salt scaling resistance) of various self-consolidating concrete mix designs containing 5% silica fume and steam cured at a maximum holding temperature of 55°C. This research also examines the resistance to delayed ettringite formation when the concrete is steam cured at 70°C and 82°C and its secondary consequences on the freeze-thaw resistance. The effect of several experimental variables related to the concrete mix design and also the curing conditions are examined, namely: limestone filler fineness, limestone filler content, cement type, steam curing duration and steam curing temperature. In general, the results reveal that self-consolidating concrete containing 15% limestone filler, steam cured at 55°C, 70°C and 82°C, exhibited similar or superior mechanical and transport properties as well as long term durability performance compared to similar concrete without limestone filler. When the concrete is steam cured at 55°C, the chemical reactivity of limestone filler has an important role in enhancing the mechanical properties at 16 hours (compared to the concrete without limestone filler) and compensating for the dilution effect at 28 days. Although, at 300 days, the expansion of all concrete mixes are below 0.05%, the corresponding freeze-thaw durability factors vary widely and are controlled by the steam curing temperature and the chemical composition of the cement. Overall, the material properties indicate that the use

  13. Process for selectively concentrating the radioactivity of thorium containing magnesium slag

    International Nuclear Information System (INIS)

    Wilson, D.A.; Christiansen, S.H.; Simon, J.; Morin, D.W.

    1993-01-01

    In a process for separating magnesium from a magnesium slag using water and carbon dioxide, the improvement described comprises: (a) forming an aqueous magnesium slurry from the magnesium slag, which slag contains radioactive thorium and its daughters, and water; (b) solubilizing magnesium from the magnesium slurry by reacting the aqueous magnesium slurry with carbon dioxide wherein the carbon dioxide is at a pressure from greater than ambient to about 1,000 psig (about 7,000 kPa); (c) selectively concentrating by filtering the radioactive thorium and its daughters such that the radioactive thorium and its daughters are separated from the solubilized magnesium filtrate; and (d) reducing volume and/or weight of radioactive solids for disposal as radioactive waste

  14. Smelting reduction of MgO in molten slag by liquid ferrosilicon

    Energy Technology Data Exchange (ETDEWEB)

    Tang, Q.; Gao, J.; Chen, X.; Wei, X.

    2016-10-01

    The smelting reduction of magnesium oxide was researched in this paper. The effect of molten slag composition and reduction temperature on percent reduction of magnesium oxide were discussed, and kinetics of smelting reduction of magnesium oxide in molten slag was studied. The results showed that the reduction extent of magnesium oxide increased by increasing either one of the following factors: the initial mass ratio of Al{sub 2}O{sub 3}/SiO{sub 2}, the addition of CaF{sub 2}, the initial molar ratio of Si/2MgO, and reaction temperature. The overall smelting reduction was controlled by mass transfer in slag with an apparent activation energy 586 kJ mol{sup -}1. (Author)

  15. Radiation dose contribution from coal-slags used as structural building material

    International Nuclear Information System (INIS)

    Somlai, J.; Kanyar, B.; Bodnar, R.; Lendvai, Z.; Nemeth, Cs.

    1996-01-01

    A significant dose distribution on the population could be derived from coal slags used as isolation material. Extremely high natural activities are measured in the coal slag, derived from the region of the settlement Ajka, Hungary. In some buildings monitored, the elevated γ-doses were nearly 5-10 times higher than the world average ones. The annual average indoor radon concentrations from the slag exceeded 400 Bq/m 3 and in some cases up to 1200 Bq/m 3 . Due to the elevated exposure and the radon concentrations in the dwellings the annual dose was estimated to 8-24 mSv/y more than 5-10 times of the world average one. (author). 10 refs., 1 fig., 3 tabs

  16. Geochemical signature of paleofluids in microstructures from Main Fault in the Opalinus Clay of the Mont Terri rock laboratory, Switzerland

    Energy Technology Data Exchange (ETDEWEB)

    Clauer, N. [Laboratoire d’Hydrologie et de Géochimie de Strasbourg (CNRS-UdS), Strasbourg (France); Techer, I. [Equipe Associée, Chrome, Université de Nîmes, Nîmes (France); Nussbaum, Ch. [Swiss Geological Survey, Federal Office of Topography Swisstopo, Wabern (Switzerland); Laurich, B. [Structural Geology, Tectonics and Geomechanics, RWTH Aachen University, Aachen (Germany); Laurich, B. [Federal Institute for Geosciences and Natural Resources BGR, Hannover (Germany)

    2017-04-15

    The present study reports on elemental and Sr isotopic analyses of calcite and associated celestite infillings of various microtectonic features collected mostly in the Main Fault of the Opalinus Clay from Mont Terri rock laboratory. Based on a detailed microstructural description of veins, slickensides, scaly clay aggregates and gouges, the geochemical signatures of the infillings were compared to those of the leachates from undeformed Opalinus Clay, and to the calcite from veins crosscutting Hauptrogenstein, Passwang and Staffelegg Formations above and below the Opalinus Clay. Vein calcite and celestite from Main Fault yield identical {sup 87}Sr/{sup 86}Sr ratios that are also close to those recorded in the Opalinus Clay matrix inside the Main Fault, but different from those of the diffuse Opalinus Clay calcite outside the fault. These varied {sup 87}Sr/{sup 86}Sr ratios of the diffuse calcite evidence a lack of interaction among the associated connate waters and the flowing fluids characterized by a homogeneous Sr signature. The {sup 87}Sr/{sup 86}Sr homogeneity at 0.70774 ± 0.00001 (2σ) for the infillings of most microstructures in the Main Fault, as well as of veins from nearby limestone layer and sediments around the Opalinus Clay, claims for an 'infinite' homogeneous marine supply, whereas the gouge infillings apparently interacted with a fluid chemically more complex. According to the known regional paleogeographic evolution, two seawater supplies were inferred and documented in the Delémont Basin: either during the Priabonian (38-34 Ma ago) from western Bresse graben, and/or during the Rupelian (34-28 Ma ago) from northern Rhine Graben. The Rupelian seawater that yields a mean {sup 87}Sr/{sup 86}Sr signature significantly higher than those of the microstructural infillings seems not to be the appropriate source. Alternatively, Priabonian seawater yields a mean {sup 87}Sr/{sup 86}Sr ratio precisely matching that of the leachates from diffuse

  17. Additional Gigantoproductus species from the upper Visean-Namurian limestone of Kotaki, central Japan

    OpenAIRE

    Ibaraki, Yousuke; Tazawa, Jun-ichi; Nakamura, Yukio

    2010-01-01

    A large productid brachiopod species, Gigantoproductus aurita (Bolkhovitinova, 1938), is described from the Tsuchikurazawa Limestone (upper Visean-Namurian), a large limestone block within a Permian accretionary complex of Kotaki, Itoigawa City, Niigata Prefecture, central Japan. This is the fourth described Gigantoproductus species from the Tsuchikurazawa Limestone. The range of G. aurita may extend to late Visean on the basis of the previous fossil records of the limestone.

  18. Hydration mechanisms of ternary Portland cements containing limestone powder and fly ash

    International Nuclear Information System (INIS)

    De Weerdt, K.; Haha, M. Ben; Le Saout, G.; Kjellsen, K.O.; Justnes, H.; Lothenbach, B.

    2011-01-01

    The effect of minor additions of limestone powder on the properties of fly ash blended cements was investigated in this study using isothermal calorimetry, thermogravimetry (TGA), X-ray diffraction (XRD), scanning electron microscopy (SEM) techniques, and pore solution analysis. The presence of limestone powder led to the formation of hemi- and monocarbonate and to a stabilisation of ettringite compared to the limestone-free cements, where a part of the ettringite converted to monosulphate. Thus, the presence of 5% of limestone led to an increase of the volume of the hydrates, as visible in the increase in chemical shrinkage, and an increase in compressive strength. This effect was amplified for the fly ash/limestone blended cements due to the additional alumina provided by the fly ash reaction.

  19. Study of controlled leaching process of steel slag in Soxhlet extractor aiming employment in pavements

    International Nuclear Information System (INIS)

    Costa, Kissyla Avila; Guimaraes, Antonio Carlos Rodrigues; Reis, Marcelo de Miranda; Santana, Claudeny Simone Alves

    2017-01-01

    This work addresses the characterization of physical, chemical and mechanical properties of steel slag as an alternative aggregation before and after leaching testing controlled Soxhlet extractor. The material it was characterized before going through the natural leaching process and after controlled leaching in different periods of 24, 56, 96, 120 hours. The steel slag was subjected in the laboratory to simulate the precipitation in Soxhlet equipment to evaluate its physical, chemical and mechanical properties after each period described. The study of the process of leaching in steel slag searched to understand the influence of the washing process in a slag behavior in such a process. The physical characterization occurred through traditional testing of coarse aggregates, the chemical characterization through the testing of Scanning Electron Microscopy (SEM) completed by Dispersive Spectroscopy Energy (DSE) and X- ray diffraction and the mechanical characterization through testing of standardized expansion and adapted. The sample virgin, without receiving process of stabilization by controlled leaching, showed satisfactory results in the physics characterization when compared to conventional aggregates, the chemical characterization proved to be a steel slag with high contents of CaO, MgO and FeO, the mechanical characterization demonstrated that, although the degree of expansibility of the slag is low demonstrated that this should not be disregarded in the paving work. After controlled leaching the steel slag showed no significant loss of its physical properties. As the mechanical testing of expansion had decreased the potential of expansibility after leaching periods. It is concluded that the leaching process in a Soxhlet extractor is of importance in the study the properties of steel slag, once covering several days of leaching was reduced potential for expansion, limiting feature in the use of steel slag for paving. (author)

  20. The effect of primary copper slag cooling rate on the copper valorization in the flotation process

    Directory of Open Access Journals (Sweden)

    Aleksandar Mihajlović

    2015-06-01

    Full Text Available Technological procedure of slow cooling slag from primary copper production is applied in the purpose of copper recovery in the level of 98.5% to blister. This technological procedure is divided into two phases, first slow cooling of slag on the air for 24 hours, and then accelerated cooling with water for 48 hours. Within the research following methods were used: calculation of nonstationary slag cooling, verification of the calculation using computer simulation of slag cooling in the software package COMSOL Multiphysics and experimental verification of simulation results. After testing of the experimentally gained samples of slowly cooled slag it was found that this technological procedure gives the best results in promoting growth or coagulation of dispersed particles of copper sulfide and copper in the slag, thereby increasing the utilization of the flotation process with a decrease of copper losses through very fine particles.

  1. Visualisation and quantification of heavy metal accessibility in smelter slags: The influence of morphology on availability.

    Science.gov (United States)

    Morrison, Anthony L; Swierczek, Zofia; Gulson, Brian L

    2016-03-01

    The Imperial Smelting Furnace (ISF) for producing lead and zinc simultaneously has operated on four continents and in eleven countries from the 1950's. One of the process changes that the ISF introduced was the production of a finely granulated slag waste. Although this slag contained significant amounts of residual lead (Pb) and zinc (Zn), because of its glassy nature it was considered environmentally benign. From the Cockle Creek smelter near Boolaroo at the northern end of Lake Macquarie, NSW, Australia, it is estimated that around 2.1 million tonnes of the fine slag was distributed into the community and most remains where it was originally utilised. Residual tonnages of slag of this magnitude are common worldwide wherever the ISF operated. Studies of base metal smelting slags have concluded that mineralogical and morphological characteristics of the slag play a critical role in moderating environmental release of toxic elements. Scanning electron microscopy (SEM) and microanalysis of the ISF slags has shown that the Pb and associated elements are present as discrete nodules (∼6-22 μm) in the slag and that they are not associated with Zn which is contained in the glass slag phase. Using an automated SEM and analysis technique (QEMSCAN(®)) to "map" the mineralogical structure of the particles, it was possible to quantitatively determine the degree of access infiltrating fluids might have to the reaction surface of the Pb phases. The level of access decreases with increasing particle size, but in even the largest sized particles (-3350 + 2000 μm) nearly 80% of the Pb-containing phases were totally or partially accessible. These results provide evidence that the toxic elements in the slags are not contained by the glassy phase and will be vulnerable to leaching over time depending on their individual phase reactivity. Copyright © 2015 Elsevier Ltd. All rights reserved.

  2. The prediction and representation of phase equilibria and physicochemical properties in complex coal ash slag systems

    Energy Technology Data Exchange (ETDEWEB)

    E. Jak; A. Kondratiev; S. Christie; P.C. Hayes [Centre for Coal in Sustainable Development (CCSD), Brisbane (Australia)

    2003-07-01

    A range of problems in coal utilisation technologies, including ash slag flow in slagging gasifiers, deposit formation, slagging, fouling, fusibility tests, fluxing, blending etc, are related to the melting behaviour of the mineral matter in the coal. To assist with solving these practical issues i) thermodynamic modelling of phase equilibria, and ii) viscosity modelling studies are being undertaken at the Pyrometallurgy Research Centre (The University of Queensland, Australia) with support from the Collaborative Research Centre for Coal in Sustainable Development (CCSD). The thermodynamic modelling has been carried out using the computer system FactSage, which is used for the calculation of multi-phase slag / solid / gas / matte / alloy / salt equilibria in multi-component systems of industrial interest. A modified quasi-chemical solution model is used for the liquid slag phase. New model optimisations have been carried out, which have significantly improved the accuracy of the thermodynamic models for coal combustion processes. Viscosity modelling, using a modified Urbain formalism, is carried out in conjunction with FactSage calculations to predict the viscosities of fully liquid as well as heterogeneous, partly crystallised slags. Custom designed software packages are developed using these fundamental models for wider use by industrial researchers and engineers, and for incorporation as process control modules. The new custom-designed computer software package can be used to produce limiting operability diagrams for slag systems. These diagrams are used to describe phase equilibria and physico-chemical properties in complex slag systems. The approach is illustrated with calculations on the system SiO{sub 2}-Al{sub 2}O{sub 3}-FeO-Fe{sub 2}O{sub 3}-CaO at metallic iron saturation, slags produced in coal slagging gasifiers. 28 refs., 7 figs., 1 tab.

  3. Influence of the soluble fraction of blast furnace slag on the growth of some algae

    Energy Technology Data Exchange (ETDEWEB)

    Tokuda, H.

    1977-01-01

    The sea water-soluble fraction of the pulverized slag was prepared in anaerobic condition, and mixed with a basal medium in various ratios for preparation of a culture medium, on which the growth of a diatom, Skeletonema costatum, was suppressed. The inhibitory effect of the soluble fraction to this alga was reduced to a certain degree when the culture medium had been aerated with nitrogen preceding inoculation. The growth of Skel. costatum was also inhibited on the basal medium containing the untreated slag powder in various amounts, while it was stimulated when the slag powder was washed for several days before addition to the basal medium. The soluble fraction of the slag affected unfavorably the growth of a laver, Porphyra yezoensis, also. A diatom, Nitzschia closterium, was able to grow closely adhering to the slag powder. The inhibitory effect of the soluble fraction of the slag to algae seems to be caused largely by potassium or sodium sulfide, and slightly by sulfur oxides and some heavy metals dissolved in trace amounts.

  4. Studies on use of Copper Slag as Replacement Material for River Sand in Building Constructions

    Science.gov (United States)

    Madheswaran, C. K.; Ambily, P. S.; Dattatreya, J. K.; Rajamane, N. P.

    2014-09-01

    This work focuses on the use of copper slag, as a partial replacement of sand for use in cement concrete and building construction. Cement mortar mixtures prepared with fine aggregate made up of different proportions of copper slag and sand were tested for use as masonry mortars and plastering. Three masonry wall panels of dimensions 1 × 1 m were plastered. The studies showed that although copper slag based mortar is suitable for plastering, with the increase in copper slag content, the wastage due to material rebounding from the plastered surfaces increases. It is therefore suggested that the copper slag can be used for plastering of floorings and horizontal up to 50 % by mass of the fine aggregate, and for vertical surfaces, such as, brick/block walls it can be used up to 25 %. In this study on concrete mixtures were prepared with two water cement ratios and different proportions of copper slag ranging from 0 % (for the control mix) to 100 % of fine aggregate. The Concrete mixes were evaluated for workability, density, and compressive strength.

  5. Short review on the origin and countermeasure of biomass slagging in grate furnace

    Directory of Open Access Journals (Sweden)

    Yiming eZhu

    2014-02-01

    Full Text Available Given the increasing demand for energy consumption, biomass has been more and more important as a new type of clean renewable energy source. Biomass direct firing is the most mature and promising utilization method to date, while it allows a timely solution to slagging problems. Alkali metal elements in the biomass fuel and the ash fusion behavior, as the two major origins contributing to slagging during biomass combustion, are analyzed in this paper. The slag presents various layered structures affected by the different compositions of ash particles. Besides, the high-temperature molten material which provides a supporting effect on the skeletal structure in biomass ash was proposed to evaluate the ash fusion characteristics. In addition, numerous solutions to biomass slagging, such as additives, fuel pretreatment and biomass co-firing, were also discussed.

  6. Kinetic Study of Calcination of Jakura Limestone Using Power Rate ...

    African Journals Online (AJOL)

    National Research Institute for Chemical Technology, P.M. B 1052, Zaria, ... calcination of Jakura limestone was also found to be first order reaction with respect to CaCO3 ... Keywords: Jakura, limestone, calcination, kinetics, power law model.

  7. Perspectives regarding the use of metallurgical slags as secondary metal resources - A review of bioleaching approaches.

    Science.gov (United States)

    Potysz, Anna; van Hullebusch, Eric D; Kierczak, Jakub

    2018-05-05

    Smelting activity by its very nature produces large amounts of metal-bearing waste, often called metallurgical slag(s). In the past, industry used to dispose of these waste products at dumping sites without the appropriate environmental oversight. Once there, ongoing biogeochemical processes affect the stability of the slags and cause the release of metallic contaminants. Rather than viewing metallurgical slags as waste, however, such deposits should be viewed as secondary metal resources. Metal bioleaching is a "green" treatment route for metallurgical slags, currently being studied under laboratory conditions. Metal-laden leachates obtained at the bioleaching stage have to be subjected to further recovery operations in order to obtain metal(s) of interest to achieve the highest levels of purity possible. This perspective paper considers the feasibility of the reuse of base-metal slags as secondary metal resources. Special focus is given to current laboratory bioleaching approaches and associated processing obstacles. Further directions of research for development of more efficient methods for waste slag treatment are also highlighted. The optimized procedure for slag treatment is defined as the result of this review and should include following steps: i) slag characterization (chemical and phase composition and buffering capacity) following the choice of initial pH, ii) the choice of particle size, iii) the choice of the liquid-to-solid ratio, iv) the choice of microorganisms, v) the choice of optimal nutrient supply (growth medium composition). An optimal combination of all these parameters will lead to efficient extraction and generation of metal-free solid residue. Copyright © 2018 Elsevier Ltd. All rights reserved.

  8. Availability of arsenic, copper, lead, thallium, and zinc to various vegetables grown in slag-contaminated soils.

    Science.gov (United States)

    Bunzl, K; Trautmannsheimer, M; Schramel, P; Reifenhäuser, W

    2001-01-01

    To anticipate a possible hazard resulting from the plant uptake of metals from slag-contaminated soils, it is useful to study whether vegetables exist that are able to mobilize a given metal in the slag to a larger proportion than in an uncontaminated control soil. For this purpose, we studied the soil to plant transfer of arsenic, copper, lead, thallium, and zinc by the vegetables bean (Phaseolus vulgaris L. 'dwarf bean Modus'), kohlrabi (Brassica oleracea var. gongylodes L.), mangold (Beta vulgaris var. macrorhiza ), lettuce (Lactuca sativa L. 'American gathering brown'), carrot (Daucus carota L. 'Rotin', 'Sperlings's'), and celery [Apium graveiolus var. dulce (Mill.) Pers.] from a control soil (Ap horizon of a Entisol) and from a contaminated soil (1:1 soil-slag mixtures). Two types of slags were used: an iron-rich residue from pyrite (FeS2) roasting and a residue from coal firing. The metal concentrations in the slags, soils, and plants were used to calculate for each metal and soil-slag mixture the plant-soil fractional concentration ratio (CRfractional,slag), that is, the concentration ratio of the metal that results only from the slag in the soil. With the exception of TI, the resulting values obtained for this quantity for As, Cu, Pb, and Zn and for all vegetables were significantly smaller than the corresponding plant-soil concentration ratios (CRcontrol soil) for the uncontaminated soil. The results demonstrate quantitatively that the ability of a plant to accumulate a given metal as observed for a control soil might not exist for a soil-slag mixture, and vice versa.

  9. Artificial intelligence-based computer modeling tools for controlling slag foaming in electric arc furnaces

    Science.gov (United States)

    Wilson, Eric Lee

    Due to increased competition in a world economy, steel companies are currently interested in developing techniques that will allow for the improvement of the steelmaking process, either by increasing output efficiency or by improving the quality of their product, or both. Slag foaming is one practice that has been shown to contribute to both these goals. However, slag foaming is highly dynamic and difficult to model or control. This dissertation describes an effort to use artificial intelligence-based tools (genetic algorithms, fuzzy logic, and neural networks) to both model and control the slag foaming process. Specifically, a neural network is trained and tested on slag foaming data provided by a steel plant. This neural network model is then controlled by a fuzzy logic controller, which in turn is optimized by a genetic algorithm. This tuned controller is then installed at a steel plant and given control be a more efficient slag foaming controller than what was previously used by the steel plant.

  10. Heavy metal recovery from electric arc furnace steel slag by using hydrochloric acid leaching

    Science.gov (United States)

    Wei, Lim Jin; Haan, Ong Teng; Shean Yaw, Thomas Choong; Chuah Abdullah, Luqman; Razak, Mus'ab Abdul; Cionita, Tezara; Toudehdehghan, Abdolreza

    2018-03-01

    Electric Arc Furnace steel slag (EAFS) is the waste produced in steelmaking industry. Environmental problem such as pollution will occur when dumping the steel slag waste into the landfill. These steel slags have properties that are suitable for various applications such as water treatment and wastewater. The objective of this study is to develop efficient and economical chlorination route for EAFS extraction by using leaching process. Various parameters such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature are investigated to determine the optimum conditions. As a result, the dissolution rate can be determined by changing the parameters, such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature. The optimum conditions for dissolution rates for the leaching process is at 3.0 M hydrochloric acid, particle size of 1.18 mm, reaction time of 2.5 hour and the temperature of 90°C.

  11. Rare earth elements leaching from Tin slag using Acid Chloride after Alkaline fusion process

    International Nuclear Information System (INIS)

    Kurnia Trinopiawan; Budi Yuli Ani; June Mellawati; Mohammad Zaki Mubarok

    2016-01-01

    Tin slag, a waste product from tin smelting process, has a potency to be utilized further by extracting the valuable metals inside, such as rare earth elements(REE). The objective of this study is to determine the optimum leaching condition of REE from tin slag after alkali fusion. Silica structure in slag is causing the direct leaching uneffectively. Therefore, pre-treatment step using alkali fusion is required to break the structure of silica and to increase the porosity of slag. Fusion is conducted in 2 hours at 700°C, with ratio of natrium hydroxide (NaOH) : slag = 2 : 1. Later, frit which is leached by water then leached by chloride acid to dissolve REE. As much as 87,5% of REE is dissolved at 2 M on chloride acid (HCl) concentration, in 40°C temperature, -325 mesh particle size, 15 g/100 ml of S/L, 150 rpm of agitation speed, and 5 minutes of leaching time. (author)

  12. Design of a Subscale Propellant Slag Evaluation Motor Using Two-Phase Fluid Dynamic Analysis

    Science.gov (United States)

    Whitesides, R. Harold; Dill, Richard A.; Purinton, David C.; Sambamurthi, Jay K.

    1996-01-01

    Small pressure perturbations in the Space Shuttle Reusable Solid Rocket Motor (RSRM) are caused by the periodic expulsion of molten aluminum oxide slag from a pool that collects in the aft end of the motor around the submerged nozzle nose during the last half of motor operation. It is suspected that some motors produce more slag than others due to differences in aluminum oxide agglomerate particle sizes that may relate to subtle differences in propellant ingredient characteristics such as particle size distributions or processing variations. A subscale motor experiment was designed to determine the effect of propellant ingredient characteristics on the propensity for slag production. An existing 5 inch ballistic test motor was selected as the basic test vehicle. The standard converging/diverging nozzle was replaced with a submerged nose nozzle design to provide a positive trap for the slag that would increase the measured slag weights. Two-phase fluid dynamic analyses were performed to develop a nozzle nose design that maintained similitude in major flow field features with the full scale RSRM. The 5 inch motor was spun about its longitudinal axis to further enhance slag collection and retention. Two-phase flow analysis was used to select an appropriate spin rate along with other considerations, such as avoiding bum rate increases due to radial acceleration effects. Aluminum oxide particle distributions used in the flow analyses were measured in a quench bomb for RSRM type propellants with minor variations in ingredient characteristics. Detailed predictions for slag accumulation weights during motor bum compared favorably with slag weight data taken from defined zones in the subscale motor and nozzle. The use of two-phase flow analysis proved successful in gauging the viability of the experimental program during the planning phase and in guiding the design of the critical submerged nose nozzle.

  13. Studies on the preparation of value-added products for limestone

    Energy Technology Data Exchange (ETDEWEB)

    Chae, Young Bae; Jeong, Soo Bok; Ko, Won Sik; Park, Je Shin; Oh, Jung Whan [Korea Institute of Geology Mining and Materials, Taejon (Korea, Republic of)

    1997-12-01

    Most of limestone in our country was consumed by the cement and iron/steel making industries and the amount of that was up to 72 million ton in 1996. Recently, importation of high grade limestone that have properties of high whiteness and grade are increased with diversification of chemical products and powder as various qualified filler, because high grade limestone are limited and of few deposit in our country. Therefore, the purpose of this study has investigated to raise to high grade by economical processes with low grade of domestic limestone. In this year, first of all, we investigated the status of application utilize and related industries with the domestic limestone, and then being consideration with condition selected the adequate sample from Andong, Jungsun and Kumsan area. Magnetic materials were involved in impurities of sample, so magnetic separation method was applied in elimination of the ferro-magnetic materials and para-magnetic materials, such as chlorite, muscovite, quartz, dolomite, magnetite, feldspar and so on. The limestone sample has many kinds of impurity. Investigation of flotation was undertaken to eliminate impurities from limestone crude ore and the tests were performed to get a optimum condition adding oleic acid as a promoter, sodium silicate and sodium carbonate as a conditioning agents and MIBC as a frother, while to float the sulfide minerals added amyl xanthate as a promoter, and sulfuric acid as a pH regulator. And most of the impurities involving in flotation sink contained such as quartz, chlorite, muscovite, feldspar, dolomite and so on. Selective crushing and classification methods were performed to eliminate impurities depends on the mineral properties and should be the selective crushing methods are very useful at the manufacturing factory of heavy calcium carbonate with the dry milling system. (author). 36 refs., 46 tabs., 33 figs.

  14. Modifying the properties of finely ground limestone by tumbling granulation

    Science.gov (United States)

    Macho, Oliver; Eckert, Maroš; Tomášová, Barbora; Peciar, Peter; Ščasný, Martin; Fekete, Roman; Peciar, Marián

    2016-06-01

    Calcium carbonate in the form of finely ground limestone is a material that has found its application in a wide range of industries, in the chemical, rubber, agricultural, and paper industries, is used for desulfurization of boilers and other. In civil engineering, ground limestone is used for the production of building materials, plaster and mortar mixtures, as a filler in concrete mixtures, in road construction, and as an essential component of mastic asphalt. This paper deals with examining the modification of the properties of finely ground limestone by the tumbling agglomeration method. It has been shown that the components of concrete with a round grain have a positive effect on the pumping of concrete in comparison with an elongated grain or the rough surface of crushed stone. The experiments will be carried out on a granulation plate using a variety of granulation liquid. The agglomerates and their properties were compared with untreated finely ground limestone, with a focus on detecting changes in compressibility, density and particle size. The output of this paper is a description and graphical representation of the changes in the properties of ground limestone before and after the agglomeration process.

  15. Modifying the properties of finely ground limestone by tumbling granulation

    Directory of Open Access Journals (Sweden)

    Macho Oliver

    2016-06-01

    Full Text Available Calcium carbonate in the form of finely ground limestone is a material that has found its application in a wide range of industries, in the chemical, rubber, agricultural, and paper industries, is used for desulfurization of boilers and other. In civil engineering, ground limestone is used for the production of building materials, plaster and mortar mixtures, as a filler in concrete mixtures, in road construction, and as an essential component of mastic asphalt. This paper deals with examining the modification of the properties of finely ground limestone by the tumbling agglomeration method. It has been shown that the components of concrete with a round grain have a positive effect on the pumping of concrete in comparison with an elongated grain or the rough surface of crushed stone. The experiments will be carried out on a granulation plate using a variety of granulation liquid. The agglomerates and their properties were compared with untreated finely ground limestone, with a focus on detecting changes in compressibility, density and particle size. The output of this paper is a description and graphical representation of the changes in the properties of ground limestone before and after the agglomeration process.

  16. Cleaning of a copper matte smelting slag from a water-jacket furnace by direct reduction of heavy metals.

    Science.gov (United States)

    Maweja, Kasonde; Mukongo, Tshikele; Mutombo, Ilunga

    2009-05-30

    Cleaning experiments of a copper matte smelting slag from the water-jacket furnace was undertaken by direct reduction in a laboratory-scale electric furnace. The effects of coal-to-slag ratio, w, and the reduction time, t, were considered for two different coal/slag mixing procedures. In the first procedure, metallurgical coal was added to the molten slag, whereas in the second procedure, coal was premixed with the solid slag before charging into the furnace. The recovery of heavy metals (Cu, Co), and the fuming of Pb and Zn were investigated. Contamination of the metal phase by iron and the acidity index of the final slag were analysed as these may impede the economical viability of the process. The lower w value of 2.56% yielded a recovery rate of less than 60% for copper and less than 50% for cobalt, and around 70% for zinc. However, increasing w to 5% allowed the recovery of 70-90% for Cu, Co and Zn simultaneously after 30-60 min reduction of the molten slag. After reduction, the cleaned slags contained only small amounts of copper and cobalt (zinc was efficient as the %Pb of the residual slag dropped to levels lower than 0.04% after 30 min of reduction. Ninety percent of the lead was removed from the initial slag and collected in the dusts. The zinc content of the cleaned slags quickly dropped to between 1 and 3 wt% from the initial 8.2% after 30 min reduction for w value of 5 and after 60 min reduction for w value of 2.56. The dusts contained about 60% Zn and 10% Pb. Recovery of lead from fuming of the slag was higher than 90% in all the experimental conditions considered in this study.

  17. Geological study for identifying potential aquifer zone in Pakes and Bandung Villages, Konang District, Bangkalan Region

    International Nuclear Information System (INIS)

    I Gde Sukadana

    2010-01-01

    Konang District has a problem on fresh water supply particularly in dry season. Two villages in the district, namely Pakes and Konang, are densely populated areas having agriculture activities, so available of sufficient fresh water is necessary. A fresh water source that can be developed in this area is deep groundwater source from potential aquifers. A geological study has been conducted to identify potential aquifer based on lithological aspect and geological structure. According to the regional stratigraphy. the study area consists of Tawun Formation and Ngrayong Formation. They compose of carbonaceous clay stone (the oldest rock unit), carbonaceous clay stone with sandy limestone intercalations, sandy limestone interbed with carbonaceous clay stone, tuff sandstone with clay stone intercalations, and reef limestone (the youngest) respectively. Strike and dip positions of the rocks layers are N110°E/22° - N150°E/26°, located on the south anticline axis with wavy plan to gentle slope of hilly morphology. Among the rock unit, only sandy limestone has fine sand with sub angular in shape and open pack. Qualitatively. this rock has good porosity and permeability and is enables to save and to flow subsurface water. Thus. the sandy limestone is considered as a potential zone for fresh water resources. Whereas, carbonaceous clay stone with clay grain size has low porosity and permeability, so it is potential as a cap rock. (author)

  18. STEAM INJECTION INTO FRACTURED LIMESTONE AT LORING AIR FORCE BASE

    Science.gov (United States)

    A research project on steam injection for the remediation of spent chlorinated solvents from fractured limestone was recently undertaken at the former Loring AFB in Limestone, ME. Participants in the project include the Maine Department of Environmental Protection, EPA Region I,...

  19. The Interfacial Transition Zone in Alkali-Activated Slag Mortars

    Directory of Open Access Journals (Sweden)

    Rackel eSan Nicolas

    2015-12-01

    Full Text Available The interfacial transition zone (ITZ is known to strongly influence the mechanical and transport properties of mortars and concretes. This paper studies the ITZ between siliceous (quartz aggregates and alkali activated slag binders in the context of mortar specimens. Backscattered electron images (BSE generated in an environmental scanning electron microscope (ESEM are used to identify unreacted binder components, reaction products and porosity in the zone surrounding aggregate particles, by composition and density contrast. X-ray mapping is used to exclude the regions corresponding to the aggregates from the BSE image of the ITZ, thus enabling analysis of only the binder phases, which are segmented into binary images by grey level discrimination. A distinct yet dense ITZ region is present in the alkali-activated slag mortars, containing a reduced content of unreacted slag particles compared to the bulk binder. The elemental analysis of this region shows that it contains a (C,N-A-S-H gel which seems to have a higher content of Na (potentially deposited through desiccation of the pore solution and a lower content of Ca than the bulk inner and outer products forming in the main binding region. These differences are potentially important in terms of long-term concrete performance, as the absence of a highly porous interfacial transition zone region is expected to provide a positive influence on the mechanical and transport properties of alkali-activated slag concretes.

  20. Bacterial community structure and diversity responses to the direct revegetation of an artisanal zinc smelting slag after 5 years.

    Science.gov (United States)

    Luo, Youfa; Wu, Yonggui; Wang, Hu; Xing, Rongrong; Zheng, Zhilin; Qiu, Jing; Yang, Lian

    2018-05-01

    This comparative field study examined the responses of bacterial community structure and diversity to the revegetation of zinc (Zn) smelting waste slag with eight plant species after 5 years. The microbial community structure of waste slag with and without vegetation was evaluated using high-throughput sequencing. The physiochemical properties of Zn smelting slag after revegetation with eight plant rhizospheres for 5 years were improved compared to those of bulk slag. Revegetation significantly increased the microbial community diversity in plant rhizospheres, and at the phylum level, Proteobacteria, Acidobacteria, and Bacteroidetes were notably more abundant in rhizosphere slags than those in bulk waste slag. Additionally, revegetation increased the relative abundance of plant growth-promoting rhizobacteria such as Flavobacterium, Streptomyces, and Arthrobacter as well as symbiotic N 2 fixers such as Bradyrhizobium. Three dominant native plant species (Arundo donax, Broussonetia papyrifera, and Robinia pseudoacacia) greatly increased the quality of the rhizosphere slags. Canonical correspondence analysis showed that the differences in bacterial community structure between the bulk and rhizosphere slags were explained by slag properties, i.e., pH, available copper (Cu) and lead (Pb), moisture, available nitrogen (N), phosphorus (P), and potassium (K), and organic matter (OM); however, available Zn and cadmium (Cd) contents were the slag parameters that best explained the differences between the rhizosphere communities of the eight plant species. The results suggested that revegetation plays an important role in enhancing bacterial community abundance and diversity in rhizosphere slags and that revegetation may also regulate microbiological properties and diversity mainly through changes in heavy metal bioavailability and physiochemical slag characteristics.

  1. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    Science.gov (United States)

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system. Copyright © 2014. Published by Elsevier B.V.

  2. Reproducing ten years of road ageing - Accelerated carbonation and leaching of EAF steel slag

    Energy Technology Data Exchange (ETDEWEB)

    Suer, Pascal, E-mail: pascal.suer@swedgeo.se [Swedish Geotechnical Institute, Linkoeping (Sweden); Lindqvist, Jan-Erik [Swedish Cement and Concrete Research Institute, Boras (Sweden); Arm, Maria; Frogner-Kockum, Paul [Swedish Geotechnical Institute, Linkoeping (Sweden)

    2009-09-01

    Reuse of industrial aggregates is still hindered by concern for their long-term properties. This paper proposes a laboratory method for accelerated ageing of steel slag, to predict environmental and technical properties, starting from fresh slag. Ageing processes in a 10-year old asphalt road with steel slag of electric arc furnace (EAF) type in the subbase were identified by scanning electron microscopy (SEM) and leaching tests. Samples from the road centre and the pavement edge were compared with each other and with samples of fresh slag. It was found that slag from the pavement edge showed traces of carbonation and leaching processes, whereas the road centre material was nearly identical to fresh slag, in spite of an accessible particle structure. Batches of moisturized road centre material exposed to oxygen, nitrogen or carbon dioxide (CO{sub 2}) were used for accelerated ageing. Time (7-14 days), temperature (20-40 {sup o}C) and initial slag moisture content (8-20%) were varied to achieve the carbonation (decrease in pH) and leaching that was observed in the pavement edge material. After ageing, water was added to assess leaching of metals and macroelements. 12% moisture, CO{sub 2} and seven days at 40 {sup o}C gave the lowest pH value. This also reproduced the observed ageing effect for Ca, Cu, Ba, Fe, Mn, Pb, Ca (decreased leaching) and for V, Si, and Al (increased leaching). However, ageing effects on SO{sub 4}, DOC and Cr were not reproduced.

  3. Use of soil-steel slag-class-C fly ash mixtures in subgrade applications.

    Science.gov (United States)

    2012-12-07

    In Indiana, large quantities of recyclable : materials - such as steel slag, blast furnace : slag and fly ash - are generated each year as : by-products of various industries. Instead of : disposing these by-products into landfills, : we can recycle ...

  4. Comparison of glassy slag waste forms produced in laboratory crucibles and in a bench-scale plasma furnace

    International Nuclear Information System (INIS)

    Feng, X.; Wronkiewicz, D.J.; Brown, N.R.; Gong, M.; Whitworth, C.; Filius, K.; Battleson, D.

    1994-01-01

    Vitrification is currently the best demonstrated available technology for the disposal of high-level radioactive wastes. An innovative vitrification approach known as minimum additive waste stabilization (MAWS) is being developed. Both homogeneous glass and glassy slags have been used in implementing MAWS. Glassy slags (vitro-ceramics) are glass-crystal composites, and they are composed of various metal oxide crystalline phases embedded in an aluminosilicate glass matrix. Glassy slags with compositions developed in crucible melts at Argonne National Laboratory (ANL) were successfully produced in a bench-scale Retech plasma centrifugal furnace (PCF) by MSE, Inc. Detailed examinations of these materials showed that the crucible melts and the PCF produced similar glass and crystalline phases. The two sets of glassy slags exhibited similar chemical durability in terms of normalized releases of their major components. The slags produced in the PCF furnace using metals were usually less oxidized, although this had no effect on the corrosion behavior of the major components of the slags. However, the normalized release rate of cerium was initially lower for the PCF slags. This difference diminished with time as the redox sates of the metal oxides in slags began to be controlled by exposure to air in the tests. Thus, the deference in cerium release due to the differences in slag redox state may be transitory. The cerium solubility is a complex function of redox state and solution pH and Eh

  5. Suitability of adsorption isotherms for predicting the retention capacity of active slag filters removing phosphorus from wastewater.

    Science.gov (United States)

    Pratt, C; Shilton, A

    2009-01-01

    Active slag filters are an emerging technology for removing phosphorus (P) from wastewater. A number of researchers have suggested that adsorption isotherms are a useful tool for predicting P retention capacity. However, to date the appropriateness of using isotherms for slag filter design remains unverified due to the absence of benchmark data from a full-scale, field filter operated to exhaustion. This investigation compared the isotherm-predicted P retention capacity of a melter slag with the P adsorption capacity determined from a full-scale, melter slag filter which had reached exhaustion after five years of successfully removing P from waste stabilization pond effluent. Results from the standard laboratory batch test showed that P adsorption correlated more strongly with the Freundlich Isotherm (R(2)=0.97, Pretention capacity of 0.014 gP/kg slag; markedly lower than the 1.23 gP/kg slag adsorbed by the field filter. Clearly, the result generated by the isotherm bears no resemblance to actual field capacity. Scanning electron microscopy analysis revealed porous, reactive secondary minerals on the slag granule surfaces from the field filter which were likely created by weathering. This slow weathering effect, which generates substantial new adsorption sites, is not accounted for by adsorption isotherms rendering them ineffective in slag filter design.

  6. Resedimented Limestones in Middle and Upper Jurassic Succession of the Slovenian Basin

    Directory of Open Access Journals (Sweden)

    Boštjan Rožič

    2006-12-01

    Full Text Available The Middle and Upper Jurassic succession of the Slovenian Basin is characterized by pelagic sedimentation of siliceous limestones and radiolarian cherts. In the southern and central part of the basin two packages of resedimented limestones are interbedded within pelagic sediments. The Lower resedimented limestones are lower-middle Bajocian to lower Callovian in age. In the southern part of the basin they form laterally discontinuous sequences composed of limestone breccias, calcarenites and micritic limestone and in the central part of the basin calcarenite intercalations within pelagic beds. They were transported by turbidity currents from highly productive ooidal shoals of the Dinaric Carbonate Platform. The Lower resedimented carbonates correlate with the lower three members of the Travnik Formation in the Bovec Trough and similarly developed but much thicker Vajont Formation in the Belluno Basin. The difference in thickness is interpreted as a consequence of shallow-water and longshore currents on the Dinaric Carbonate Platform that transported platform material towards southwest in the direction of the Belluno Basin. The Upper resedimented limestones are upper Kimmeridgian to lower Tithonian and occur within radiolarian cherts in the upper part of the succession as calcarenite beds that originated by turbidity currents. Onset of resedimentation coincides with the emersion-related demise of barrier reef and following deposition of micritic and rare oolitic limestones on the Dinaric Carbonate Platform. Approximatelly coeval resedimented limestones occur in the fourth member of the Travnik Formation in the Bovec Trough, but are not reported from the Ammonitico Rosso Superiore Formation in the Belluno Basin.

  7. Thermodynamics of Boron Removal from Silicon Using CaO-MgO-Al2O3-SiO2 Slags

    Science.gov (United States)

    Jakobsson, Lars Klemet; Tangstad, Merete

    2018-04-01

    Slag refining is one of few metallurgical methods for removal of boron from silicon. It is important to know the thermodynamic properties of boron in slags to understand the refining process. The relation of the distribution coefficient of boron to the activity of silica, partial pressure of oxygen, and capacity of slags for boron oxide was investigated. The link between these parameters explains why the distribution coefficient of boron does not change much with changing slag composition. In addition, the thermodynamic properties of dilute boron oxide in CaO-MgO-Al2O3-SiO2 slags was determined. The ratio of the activity coefficient of boron oxide and silica was found to be the most important parameter for understanding changes in the distribution coefficient of boron for different slags. Finally, the relation between the activity coefficient of boron oxide and slag structure was investigated. It was found that the structure can explain how the distribution coefficient of boron changes depending on slag composition.

  8. Evaluation of the use of steelmaking slag as an aggregate in concrete mix: A factorial design approach

    OpenAIRE

    Aljbour Salah H.; Tarawneh Sultan A.; Al-Harahsheh Adnan M.

    2017-01-01

    Slag is investigated towards its potential use as an aggregate in concrete mix production. Full factorial design methodology is applied to study the effect of two process input variables, namely: slag as coarse aggregate and slag as medium aggregate on the properties of concrete mix. Additionally, the interaction between input variables is also examined. Incorporating steel slag aggregate in the concrete mix affected its compressive strength. Enhanced compressive strength concrete mix was obt...

  9. Effects of slag composition and process variables on decontamination of metallic wastes by melt refining

    International Nuclear Information System (INIS)

    Heshmatpour, B.; Copeland, G.L.

    1981-01-01

    Melt refining has been suggested as an alternative for decontamination and volume reduction of low-level-contaminated metallic wastes. Knowledge of metallurgical and thermochemical aspects of the process is essential for effective treatment of various metals. Variables such as slag type and composition, melting technique, and refractory materials need to be identified for each metal or alloy. Samples of contaminated metals were melted with fluxes by resistance furnace or induction heating. The resulting ingots as well as the slags were analyzed for their nuclide contents, and the corresponding partition ratios were calculated. Compatibility of slags and refractories was also investigated, and proper refractory materials were identified. Resistance furnace melting appeared to be a better melting technique for nonferrous scrap, while induction melting was more suitable for ferrous metals. In general uranium contents of the metals, except for aluminum, could be reduced to as low as 0.01 to 0.1 ppM by melt refining. Aluminum could be decontaminated to about 1 to 2 ppM U when certain fluoride slags were used. The extent of decontamination was not very sensitive to slag type and composition. However, borosilicate and basic oxidizing slags were more effective on ferrous metals and Cu; NaNO 3 -NaCl-NaOH type fluxes were desirable for Zn, Pb, and Sn; and fluoride type slags were effective for decontamination of Al. Recrystallized alumina proved to be the most compatible refractory for melt refining both ferrous and nonferrous metals, while graphite was suitable for nonferrous metal processing. In conclusion, melt refining is an effective technique for volume reduction ad decontamination of contaminated metal scrap when proper slags, melting technique, and refractories are used

  10. Clay Houses

    Science.gov (United States)

    Pedro, Cathy

    2011-01-01

    In this article, the author describes a project designed for fourth-graders that involves making clay relief sculptures of houses. Knowing the clay houses will become a family heirloom makes this lesson even more worth the time. It takes three classes to plan and form the clay, and another two to underglaze and glaze the final products.

  11. Coated limestone as a filler for the production of PVC-products

    Directory of Open Access Journals (Sweden)

    Mihajlović Slavica

    2005-01-01

    Full Text Available The results of laboratory investigations of the possibility to obtain coated limestone for the production of PVC-products are presented in this paper. Limestone from the "Venčac" deposit (Aranđelovac, Serbia and Montenegro was used as the raw material. The investigations were carried out in two phases: obtaining the coated limestone and determination of the degree of coating. The results of the investigations showed that successful coating of the surface of the limestone particles with Ca-stearate (Ca-stearate content 3% was achieved in a vibro mill with rings and the obtained degree of coating was higher than 95%. The coating degree was determined in transmitted light by a polarization microscope applying the immersion method (water immersion.

  12. Slag Evaluation to Reduce Energy Consumption and EAF Electrical Instability

    OpenAIRE

    Vieira,Deisi; Almeida,Rodolfo Arnaldo Montecinos de; Bielefeldt,Wagner Viana; Vilela,Antônio Cezar Faria

    2016-01-01

    In steel mills that operate with electric arc furnaces (EAF), it is interesting to ensure greater stability to the electric arc to aim at less distortion in the electrical system, with consequent reduction in electric power consumption. The slag foaming increases electric arc stability by reducing the total harmonic distortion (THD) between EAF phases. In this study, information about the chemical composition of the slag and electrical parameters of an EAF were collected. With the composition...

  13. Case cluster of pneumoconiosis at a coal slag processing facility.

    Science.gov (United States)

    Fagan, Kathleen M; Cropsey, Erin B; Armstrong, Jenna L

    2015-05-01

    During an inspection by the Occupational Safety and Health Administration (OSHA) of a small coal slag processing plant with 12 current workers, four cases of pneumoconiosis were identified among former workers. The OSHA investigation consisted of industrial hygiene sampling, a review of medical records, and case interviews. Some personal sampling measurements exceeded the OSHA Permissible Exposure Limit (PEL) for total dust exposures of 15 mg/m(3), and the measured respirable silica exposure of 0.043 mg/m(3), although below OSHA's current PEL for respirable dust containing silica, was above the American Conference of Governmental Industrial Hygienists' Threshold Limit Value (TLV). Chest x-rays for all four workers identified small opacities consistent with pneumoconiosis. This is the first known report of lung disease in workers processing coal slag and raises concerns for workers exposed to coal slag dust. © 2015 Wiley Periodicals, Inc.

  14. Effects of Temperature, Oxygen Partial Pressure, and Materials Selection on Slag Infiltration into Porous Refractories for Entrained-Flow Gasifiers

    Science.gov (United States)

    Kaneko, Tetsuya Kenneth

    The penetration rate of molten mineral contents (slag) from spent carbonaceous feedstock into porous ceramic-oxide refractory linings is a critical parameter in determining the lifecycle of integrated gasification combined cycle energy production plants. Refractory linings that withstand longer operation without interruption are desirable because they can mitigate consumable and maintenance costs. Although refractory degradation has been extensively studied for many other high-temperature industrial processes, this work focuses on the mechanisms that are unique to entrained-flow gasification systems. The use of unique feedstock mixtures, temperatures from 1450 °C to 1600 °C, and oxygen partial pressures from 10-7 atm to 10-9 atm pose engineering challenges in designing an optimal refractory material. Experimentation, characterization, and modeling show that gasifier slag infiltration into porous refractory is determined by interactions between the slag and the refractory that either form a physical barrier that impedes fluid flow or induce an increased fluid viscosity that decelerates the velocity of the fluid body. The viscosity of the slag is modified by the thermal profile of the refractory along the penetration direction as well as reactions between the slag and refractory that alter the chemistry, and thereby the thermo-physical properties of the fluid. Infiltration experiments reveal that the temperature gradient inherently present along the refractory lining limits penetration. A refractory in near-isothermal conditions demonstrates deeper slag penetration as compared to one that experiences a steeper thermal profile. The decrease in the local temperatures of the slag as it travels deeper into the refractory increases the viscosity of the fluid, which in turn slows the infiltration velocity of fluid body into the pores of the refractory microstructure. With feedstock mixtures that exhibit high iron-oxide concentrations, a transition-metal-oxide, the oxygen

  15. Cold experiments on ligament formation for blast furnace slag granulation

    International Nuclear Information System (INIS)

    Liu Junxiang; Yu Qingbo; Li Peng; Du Wenya

    2012-01-01

    Rotary cup atomization for molten slag granulation is an attractive alternative to water quenching. However, the mechanism of disintegration of molten slag must be assessed. In the present study, a glycerol/water mixture was substituted for molten slag, and the mechanism of ligament formation in a rotary cup was investigated using photos taken by a high-speed camera. The effects of the angular speed and inner depth of the rotary cup on ligament disintegration was investigated. The results showed that one state of disintegration may transform into another state as the angular speed of the rotary cup increases at a given liquid flow rate. During ligament formation, the number of ligaments increased with an increase in the angular speed of the rotary cup, and a decrease in the diameter of ligament and liquid drop was observed. Moreover, the initial point of disintegration of the ligament moved to the lip of the rotary cup as the angular speed increased. An equation describing the relationship between the diameter of the liquid drop and various factors was used to predict the diameter of the liquid drop. A rotary cup with an inner depth of 30 mm was the best choice for granulation. The results of the present study will be useful for designing devices used in molten slag granulation. - Highlights: ►The results can be used in the granulation of molten blast furnace slag. ► The three different states of disintegration occur as the angular speed of rotary cup increases. ► The mechanism of ligament disintegration is analyzed. ► Eq. can be used to predict the diameter of liquid drop. ► A rotary cup with an inner depth of 30 mm is optimal for granulation.

  16. Rare earth element and strontium isotopic study of seamount-type limestones in Mesozoic accretionary complex of Southern Chichibu Terrane, central Japan. Implication for incorporation process of seawater REE into limestones

    International Nuclear Information System (INIS)

    Tanaka, Kazuya; Miura, Noriko; Asahara, Yoshihiro; Kawabe, Iwao

    2003-01-01

    Ishimaki and Tahara limestones occur as exotic blocks juxtaposed in the Mesozoic (Jurassic) accretionary complex of Southern Chichibu Terrane in eastern Aichi Prefecture, central Japan. They are supposed to be of the seamount-type limestone, since they have no terrigenous materials and are intimately associated with greenstones. REE (rare earth elements) and Sr isotopic studies for the limestones have been made in order to know their geochemical characteristics, ages and origins. Their 87 Sr/ 86 Sr ratios, when referred to the seawater 87 Sr/ 86 Sr curve and relevant geological data, suggest that Ishimaki and Tahara limestones are the late Permian and the Carboniferous to the Early Permian, respectively. Two greenstone fragments found inside the Ishimaki limestone block and one greenstone sample associated with Tahara limestone block, resemble the Hawaiian alkali basalt in the their REE and Y patterns. This is supporting the idea that the limestone blocks may be parts of reef limestones on ancient volcanic seamounts. All the limestone samples, except three unusual Tahara ones, show seawater REE and Y signatures in their chondrite-normalized patterns. Their REE/Ca ratios, however, are 10 2 -10 4 times as high as those ratios of modern biogenic carbonates like corals and the seawater. Accordingly, seawater REE and Y were incorporated into the limestones, when originally biogenic carbonates transformed into inorganic calcite and its secondary growths occurred in diagenesis in contact with sufficient seawater. This view is favored by the reported REE partition experiment between calcite overgrowths and seawater solution. The seawater Ce anomaly as a function of water depth in the modern ocean is a key to infer the water depth of the REE and Y incorporation. The Ce anomalies given by log (Ce/Ce*) for about a half of Ishimaki samples and most of Tahara ones are between -0.5 and -0.2, which are compatible with the shallow water origin. Another half of Ishimaki samples

  17. The effect of using different sources of dry materials on waste-form grout properties

    International Nuclear Information System (INIS)

    Spence, R.D.; Gilliam, T.M.; McDaniel, E.W.

    1992-01-01

    A reference grout formulation had been developed for a liquid low-level radioactive waste using the following dry materials: ground limestone, ground granulated blast furnace slag, fly ash, and cement. The effect of varying the sources of these dry materials was tested. Two limestones, two fly ashes, two cements, and eight slags were tested. Varying the source of dry materials significantly affected the grout properties, but only the 28-d free-standing liquid varied outside of the preferred range. A statistical technique, Tukey's paired comparison, can be used to ascertain whether a given combination of dry materials resulted in grout properties significantly different from those of other combinations of dry materials. (author)

  18. Initial kinetics of the direct sulfation of limestone

    DEFF Research Database (Denmark)

    Hu, Guilin; Shang, Lei; Dam-Johansen, Kim

    2008-01-01

    The initial kinetics of direct sulfation of Faxe Bryozo, a porous bryozoan limestone was studied in the temperature interval from 873 to 973 K in a pilot entrained flow reactor with very short reaction times (between 0.1 and 0.6 s). The initial conversion rate of the limestone - for conversions...... less than 0.3% - was observed to be significantly promoted by higher SO2 concentrations and lower CO2 concentrations, whereas 02 showed negligible influence. A mathematical model for the sulfation of limestone involving chemical reaction at calcite grain surfaces and solid-state diffusion of carbonate...... ions in calcite grains is established. The validity of the model is limited to the initial sulfation period, in which nucleation of the solid product calcium sulphate is not started. This theoretical reaction-diffusion model gives a good simulation of the initial kinetics of the direct sulfation...

  19. Modeling of Hydration, Compressive Strength, and Carbonation of Portland-Limestone Cement (PLC Concrete

    Directory of Open Access Journals (Sweden)

    Xiao-Yong Wang

    2017-01-01

    Full Text Available Limestone is widely used in the construction industry to produce Portland limestone cement (PLC concrete. Systematic evaluations of hydration kinetics, compressive strength development, and carbonation resistance are crucial for the rational use of limestone. This study presents a hydration-based model for evaluating the influences of limestone on the strength and carbonation of concrete. First, the hydration model analyzes the dilution effect and the nucleation effect of limestone during the hydration of cement. The degree of cement hydration is calculated by considering concrete mixing proportions, binder properties, and curing conditions. Second, by using the gel–space ratio, the compressive strength of PLC concrete is evaluated. The interactions among water-to-binder ratio, limestone replacement ratio, and strength development are highlighted. Third, the carbonate material contents and porosity are calculated from the hydration model and are used as input parameters for the carbonation model. By considering concrete microstructures and environmental conditions, the carbon dioxide diffusivity and carbonation depth of PLC concrete are evaluated. The proposed model has been determined to be valid for concrete with various water-to-binder ratios, limestone contents, and curing periods.

  20. The systems containing clays and clay minerals from modified drug release: a review.

    Science.gov (United States)

    Rodrigues, Luís Alberto de Sousa; Figueiras, Ana; Veiga, Francisco; de Freitas, Rivelilson Mendes; Nunes, Lívio César Cunha; da Silva Filho, Edson Cavalcanti; da Silva Leite, Cleide Maria

    2013-03-01

    Clays are materials commonly used in the pharmaceutical industry, either as ingredients or as active ingredients. It was observed that when they are administered concurrently, they may interact with drugs reducing their absorption. Therefore, such interactions can be used to achieve technological and biopharmaceutical advantages, regarding the control of release. This review summarizes bibliographic (articles) and technological (patents) information on the use of systems containing clays and clay minerals in modified drug delivery. In this area, formulations such natural clay, commercial clay, synthetic clay, composites clay-polymers, nanocomposites clay-polymers, films and hidrogels composites clay-polymers are used to slow/extend or vectorize the release of drugs and consequently they increase their bioavailability. Finally, this review summarizes the fields of technology and biopharmaceutical applications, where clays are applied. Copyright © 2012 Elsevier B.V. All rights reserved.

  1. Criteria determining the selection of slags for the melt decontamination of radioactively contaminated stainless steel by electroslag remelting

    International Nuclear Information System (INIS)

    Buckentin, J.M.R.; Damkroger, B.K.; Shelmidine, G.J.; Atteridge, D.G.

    1997-01-01

    Electroslag remelting is an excellent process choice for the melt decontamination of radioactively contaminated metals. ESR furnaces are easily enclosed and do not make use of refractories which could complicate thermochemical interactions between molten metal and slag. A variety of cleaning mechanisms are active during melting; radionuclides may be partitioned to the slag by means of thermochemical reaction, electrochemical reaction, or mechanical entrapment. At the completion of melting, the slag is removed from the furnace in solid form. The electroslag process as a whole is greatly affected by the chemical and physical properties of the slag used. When used as a melt decontamination scheme, the ESR process may be optimized by selection of the slag. In this research, stainless steel bars were coated with non-radioactive surrogate elements in order to simulate surface contamination. These bars were electroslag remelted using slags of various chemistries. The slags investigated were ternary mixtures of calcium fluoride, calcium oxide, and alumina. The final chemistries of the stainless steel ingots were compared with those predicted by the use of a Free Energy Minimization Modeling technique. Modeling also provided insight into the chemical mechanisms by which certain elements are captured by a slag. Slag selection was also shown to have an impact on the electrical efficiency of the process as well as the surface quality of the ingots produced

  2. Some Insights to the Reuse of Dredged Marine Soils by Admixing with Activated Steel Slag

    Directory of Open Access Journals (Sweden)

    Chee-Ming Chan

    2014-01-01

    Full Text Available Regular dredging is necessary for the development of coastal regions and the maintenance of shipping channels. The dredging process dislodges sediments from the seabed, and the removed materials, termed dredged marine soils, are generally considered a geowaste for dumping. However, disposal of the dredged soils offshores can lead to severe and irreversible impact on the marine ecosystem, while disposal on land often incurs exorbitant costs with no guarantee of zero-contamination. It is therefore desirable to reuse the material, and one option is solidification with another industrial waste, that is, steel slag. This paper describes the exploratory work of admixing dredged marine soil with activated steel slag for improvement of the mechanical properties. An optimum activation concentration of NaOH was introduced to the soil-slag mixture for uniform blending. Specimens were prepared at different mix ratios then left to cure for up to 4 weeks. The unconfined compressive strength test was conducted to monitor the changes in strength at predetermined intervals. It was found that the strength does not necessarily increase with higher steel slag content, indicating an optimum slag content required for the maximum solidification effect to take place. Also, regardless of the slag content, longer curing time produces greater strength gain. In conclusion, steel slag addition to dredged sediments can effectively strengthen the originally weak soil structure by both the “cementation” and “filler” effects, though the combined effects were not distinguished in the present study.

  3. The Effect of CaO on Gas/Slag/Matte/Tridymite Equilibria in Fayalite-Based Copper Smelting Slags at 1473 K (1200 °C) and P(SO2) = 0.25 Atm

    Science.gov (United States)

    Fallah-Mehrjardi, Ata; Hayes, Peter C.; Jak, Evgueni

    2018-04-01

    Fundamental experimental studies have been undertaken to determine the effect of CaO on the equilibria between the gas phase (CO/CO2/SO2/Ar) and slag/matte/tridymite phases in the Cu-Fe-O-S-Si-Ca system at 1473 K (1200 °C) and P(SO2) = 0.25 atm. The experimental methodology developed in the Pyrometallurgy Innovation Centre was used. New experimental data have been obtained for the four-phase equilibria system for fixed concentrations of CaO (up to 4 wt pct) in the slag phase as a function of copper concentration in matte, including the concentrations of dissolved sulfur and copper in slag, and Fe/SiO2 ratios in slag at tridymite saturation. The new data provided in the present study are of direct relevance to the pyrometallurgical processing of copper and will be used as an input to optimize the thermodynamic database for the copper-containing multi-component multi-phase system.

  4. The production of hydrogen-rich gas by wet sludge pyrolysis using waste heat from blast-furnace slag

    International Nuclear Information System (INIS)

    Luo, Siyi; Feng, Yu

    2016-01-01

    Blast furnace (BF) slag, a byproduct of steelmaking industry, contains a large amount of sensible heat and is composed of some metal oxides, which exhibits preferable catalytic performance in improving tar cracking and C_nH_m reforming. This paper presents a heat recovery system from the heat of BF slag, which generates hydrogen-rich gas via the endothermic reactions of sludge pyrolysis. The effects of various parameters including the slag temperature, the mass ratio of slag to sludge (B/S), particle size and feed moisture on product yields and gas characteristics were evaluated separately. It was found that the pyrolysis products distribution was significantly influenced by the BF slag temperature. The differences resulting from varying B/S practically disappear as higher temperature heat carrier is approached. The optimum feed moisture was in favour of sludge pyrolysis by getting char and tar participate in gasification reactions, improving gas yield and quality. BF slag as catalyst can greatly increase H_2 and CO contents of gas by improving tar degradation and reforming of biogas (CO_2 and CH_4). Decreasing the slag particles size was helpful to sludge primary pyrolysis to produce more light gases, less char and condensate, while its effects on gas compositions was not evident. - Highlights: • The sensible heat of molten slag was recovered and converted into combustible gas. • A novel rotary pyrolysis reactor using BF slag as heat carrier was presented. • The moisture in sludge was used as the gasification medium and hydrogen source.

  5. The pH-dependent leaching behavior of slags from various stages of a copper smelting process: Environmental implications.

    Science.gov (United States)

    Jarošíková, Alice; Ettler, Vojtěch; Mihaljevič, Martin; Kříbek, Bohdan; Mapani, Ben

    2017-02-01

    The leaching behaviors of primary copper (Cu) slags originating from Ausmelt, reverbatory, and converter furnaces operating under a single technological process were compared to a residual slag tailing obtained by slag re-processing via flotation and metal recovery. The EN 12457-2 leaching test, used for assessment of the hazardous properties, was followed by the CEN/TS 14997 pH-static leaching test (pH range 3-12). Both leaching experiments were coupled with a mineralogical investigation of the primary and secondary phases as well as geochemical modeling. Metals (Cd, Cu, Pb, Zn) exhibit the highest leaching at low pH. Under acidic conditions (pH 3-6), Ausmelt slag and slag tailing exhibited higher metal leaching compared to other slag types. Very low leaching of metals (far below EU limits for non-hazardous waste) was observed at natural pH (7.9-9.0) for all the studied slag samples. In contrast, relatively high leaching of As was observed over the entire pH range, especially for Ausmelt slag (exceeding the EU limit for hazardous waste by 1.7×). However, geochemical modeling and scanning electron microscopy indicated that formation of stable Ca-Cu-Pb arsenates and the binding of As to newly formed Fe (oxyhydr)oxides play an important role in efficient As immobilization at the slag-water interface. In contrast, no controls were predicted for Sb, whose leaching was almost pH-independent. Nevertheless Sb leached concentrations at natural pH were below EU limit for hazardous waste. Re-processing of primary Cu slags for metal recovery, and subsequent co-disposal of the resulting slag tailing with dolomite-rich mine tailing and local laterite is suitable for stabilizing the remaining contaminants (except Sb) and limiting their leaching into the environment. Copyright © 2016 Elsevier Ltd. All rights reserved.

  6. ALKALI-ACTIVATION KINETICS OF PHOSPHORUS SLAG CEMENT USING COMPRESSIVE STRENGTH DATA

    Directory of Open Access Journals (Sweden)

    Hojjatollah Maghsoodloorad

    2015-09-01

    Full Text Available In this research, through compressive strength data, the order and kinetics of alkali-activation of phosphorus slag activated with two compound activators of NaOH + Na2CO3 and Na2CO3 + Ca(OH2, has been evaluated. The kinetics and order of alkali activation is a key factor to forecasting the mechanical behavior of alkali activated cement at different curing time and temperatures without carrying out experimental tests. The apparent activation energy was obtained as 35.6 kJ.mol-1 and 60.7 kJ.mol-1 for the two activators, respectively. Investigations proved that the alkali-activation kinetics of phosphorus slag resembles chemical reactions of second order. Moreover, the order of alkali-activation of phosphorus slag does not depend on the type of activator.

  7. Importance of granulometry on phase evolution and phase-to-phase relationships of experimentally burned impure limestones intended for production of hydraulic lime and/or natural cement

    Science.gov (United States)

    Kozlovcev, Petr; Přikryl, Richard; Přikrylová, Jiřina

    2015-04-01

    and/or 6 hours. Burned samples were examined by XRD for phase composition and by SEM-EDS for phase-to-phase relationships due to the burning. Based on our data it is evident that larnite-belite (dicalcium-silicate) is dominant phase in burned silica-rich limestones (represented by e.g. Dvorce-Prokop, Přídolí and/or Kopanina Lms.). In clay-rich limestones containing kaolinite and illite, gehlenite and other calcium aluminates and aluminosilicates were detected (represented by Kosoř, Řeporyje, and/or a portion of Dvorce-Prokop Lms.). Due to higher proportion of Fe-oxihydroxides in the Řeporyje Lms., brownmillerite (calcium aluminoferrite) forms as a typical minor phases during burning. Free-lime (plus its hydrated form - portlandite) makes dominant phase in limestones exhibiting low non-carbonate admixture (Kotýs and/or a portion of Kopanina Lms.). These results clearly demonstrate that presence of certain non-carbonate minerals governs formation of certain hydraulic phases in burned product, whilst mutual proportions of individual minerals in raw materials influence amount of newly formed phases.

  8. Foaming Index of CaO-SiO2-FeO-MgO Slag System

    Science.gov (United States)

    Park, Youngjoo; Min, Dong Joon

    A study on the effect of FeO and MgO content on foaming index in EAF slag system was carried out. The height of the slag foam was measured by electric probe maintaining steady state in gas formation and escape. Foaming index, which is the measurement of gas capturing potential of the slag, is calculated from the foam height and gas flow rate. Viscosity and surface tension, which are the key properties for the foaming index, are calculated by Urbain's model and additive method, respectively. Dimensional analysis also performed to determine the dominancy of properties and resulted that the important factor was a ratio between viscosity and surface tension. The effect of each component on the viscosity, surface tension and foaming index of the slag is evaluated to be in strong relationship.

  9. Quality of structural steel melted by single-slag process

    International Nuclear Information System (INIS)

    Levin, A.M.; Andreev, V.I.; Monastyrskij, A.V.; Drozdova, M.F.; Pashchenko, V.E.; Orzhekh, M.B.

    1982-01-01

    The 40Kh and 12KhN3A steels were used to compare the quality of the metal manufactured according to several variants of a single-slag process with the metal of a conventional melting technology. Investigation results show, that a single-slag process metal has higher sulfides and oxides contents as well as an increased anisotropy of mechanical properties while its tendency to flake formation is weaker due to a less degree of gas saturation. It is marked that anisotropy in the properties and a sulfide content may be decreased by out-of-furnace treatment of steels

  10. Attenuation of Gamma Rays by Concrete . Lead Slag Composites

    International Nuclear Information System (INIS)

    Ismail, I.M.; Sweelam, M.H.; Zaghloul, Y.R.; Aly, H.F.

    2008-01-01

    Using of wastes and industrial by-products as concrete aggregate to be used as structural and radiation shielded material has increased in the recent years. Concrete was mixed with different amounts of lead slag extracted from recycling of the spent automotive batteries as fine aggregates. The lead slag was used as partial replacement of sand in the studied composites. The concrete composites obtained were characterized in terms of density, water absorption, porosity, compressive strength and attenuation of γ- rays with different energies. The attenuation coefficient and the half value thickness of the different matrices were calculated and discussed

  11. Novel Hydroxyapatite Coatings for the Conservation of Marble and Limestone

    Science.gov (United States)

    Naidu, Sonia

    Marble and limestone are calcite-based materials used in the construction of various structures, many of which have significant artistic and architectural value. Unfortunately, due to calcite's high dissolution rate, these stones are susceptible to chemically-induced weathering in nature. Limestone, due to its inherent porosity, also faces other environmental weathering processes that cause weakening from disintegration at grain boundaries. The treatments presently available are all deficient in one way or another. The aim of this work is to examine the feasibility of using hydroxyapatite (HAP) as a novel protective coating for marble and limestone, with two goals: i) to reduce acid corrosion of marble and ii) to consolidate physically weathered limestone. The motivation for using HAP is its low dissolution rate and structural compatibility with calcite. Mild, wet chemical synthesis routes, in which inorganic phosphate-based solutions were reacted with marble and limestone, alone and with other precursors, were used to produce HAP films. Film nucleation, growth and phase evolution were studied on marble to understand film formation and determine the optimal synthesis route. An acid resistance test was developed to investigate the attack mechanism on marble and quantify the efficacy of HAP-based coatings. Film nucleation and growth were dependent on substrate surface roughness and increased with calcium and carbonate salt additions during synthesis. Acid attack on marble occurred via simultaneous dissolution at grain boundaries, twin boundaries and grain surfaces. HAP provided intermediate protection against acid attack, when compared to two conventional treatments. Its ability to protect the stone from acid was not as significant as predicted from dissolution kinetics and this was attributed to incomplete coverage and residual porosity within the film, arising from its flake-like crystal growth habit, which enabled acid to access the underlying substrate. The

  12. Dripping and evolution behavior of primary slag bearing TiO2 through the coke packed bed in a blast-furnace hearth

    Science.gov (United States)

    Liu, Yan-xiang; Zhang, Jian-liang; Wang, Zhi-yu; Jiao, Ke-xin; Zhang, Guo-hua; Chou, Kuo-chih

    2017-02-01

    To investigate the flow of primary slag bearing TiO2 in the cohesive zone of blast furnaces, experiments were carried out based on the laboratory-scale packed bed systems. It is concluded that the initial temperature of slag dripping increases with decreasing FeO content and increasing TiO2 content. The slag holdup decreases when the FeO content is in the range of 5wt%-10wt%, whereas it increases when the FeO content exceeds 10wt%. Meanwhile, the slag holdup decreases when the TiO2 content increases from 5wt% to 10wt% but increases when the TiO2 content exceeds 10wt%. Moreover, slag/coke interface analysis shows that the reaction between FeO and TiO2 occurs between the slag and the coke. The slag/coke interface is divided into three layers: slag layer, iron-rich layer, and coke layer. TiO2 in the slag is reduced by carbon, and the generated Ti diffuses into iron.

  13. Basalt Fiber for Volcanic Slag Lightweight Aggregate Concrete Research on the Impact of Performance

    Science.gov (United States)

    Xiao, Li-guang; Li, Gen-zhuang

    2018-03-01

    In order to study the effect of basalt fiber on the mechanical properties and durability of volcanic slag lightweight aggregate concrete, the experimental study on the flexural strength, compressive strength and freeze-thaw resistance of volcanic slag concrete with different basalt fiber content were carried out, the basalt fiber was surface treated with NaOH and water glass, the results show that the surface treatment of basalt fiber can significantly improve the mechanical properties, durability and other properties of volcanic slag lightweight aggregate concrete.

  14. Toxicity of acid mine pit lake water remediated with limestone and phosphorus

    Energy Technology Data Exchange (ETDEWEB)

    Neil, L.L.; McCullough, C.D.; Lund, M.A.; Evans, L.H.; Tsvetnenko, Y. [Edith Cowan University, Joondalup, WA (Australia)

    2009-11-15

    Pit lakes are increasingly common worldwide and have potential to provide many benefits. However, lake water toxicity may require remediation before beneficial end uses can be realised. Three treatments to remediate AMD (pH similar to 4.8) pit lake water containing elevated concentrations of Al and Zn from Collie, Western Australia were tested in mesocosms. Treatments were: (a) limestone neutralisation (L), (b) phosphorus amendment (P), and c) combined limestone neutralisation and phosphorus amendment (L+P). Laboratory bioassays with Ceriodaphnia cf. dubia, Chlorella protothecoides and Tetrahymena thermophila assessed remediation. Limestone neutralisation increased pH and reduced heavy metal concentrations by 98% (Al) to 14% (Mg), removing toxicity to the three test species within 2 months. Phosphorus amendment removed toxicity after 6 months of treatment. However, phosphorus amendment to prior limestone neutralisation failed to reduce toxicity more than limestone neutralisation alone. Low concentrations of both phosphorus and nitrogen appear to limit phytoplankton population growth in all treatments.

  15. Toxicity of acid mine pit lake water remediated with limestone and phosphorus.

    Science.gov (United States)

    Neil, Luke L; McCullough, Clint D; Lund, Mark A; Evans, Louis H; Tsvetnenko, Yuri

    2009-11-01

    Pit lakes are increasingly common worldwide and have potential to provide many benefits. However, lake water toxicity may require remediation before beneficial end uses can be realised. Three treatments to remediate AMD (pH approximately 4.8) pit lake water containing elevated concentrations of Al and Zn from Collie, Western Australia were tested in mesocosms. Treatments were: (a) limestone neutralisation (L), (b) phosphorus amendment (P), and (c) combined limestone neutralisation and phosphorus amendment (L+P). Laboratory bioassays with Ceriodaphnia cf. dubia, Chlorella protothecoides and Tetrahymena thermophila assessed remediation. Limestone neutralisation increased pH and reduced heavy metal concentrations by 98% (Al) to 14% (Mg), removing toxicity to the three test species within 2 months. Phosphorus amendment removed toxicity after 6 months of treatment. However, phosphorus amendment to prior limestone neutralisation failed to reduce toxicity more than limestone neutralisation alone. Low concentrations of both phosphorus and nitrogen appear to limit phytoplankton population growth in all treatments.

  16. Groundwater resources evaluation in calcareous limestone using geoelectrical and VLF-EM surveys (El Salloum Basin, Egypt)

    Science.gov (United States)

    Zarif, Fardous; Slater, Lee; Mabrouk, Mohamed; Youssef, Ahmed; Al-Temamy, Ayman; Mousa, Salah; Farag, Karam; Robinson, Judy

    2018-01-01

    Understanding and developing groundwater resources in arid regions such as El Salloum basin, along the northwestern coast of Egypt, remains a challenging issue. One-dimensional (1D) electrical sounding (ES), two-dimensional (2D) electrical resistivity imaging (ERI), and very low frequency electromagnetic (VLF-EM) measurements were used to investigate the hydrogeological framework of El Salloum basin with the aim of determining the potential for extraction of potable water. 1D resistivity sounding models were used to delineate geoelectric sections and water-bearing layers. 2D ERI highlighted decreases in resistivity with depth, attributed to clay-rich limestone combined with seawater intrusion towards the coast. A depth of investigation (DOI) index was used to constrain the information content of the images at depths up to 100 m. The VLF-EM survey identified likely faults/fractured zones across the study area. A combined analysis of the datasets of the 1D ES, 2D ERI, and VLF-EM methods identified potential zones of groundwater, the extent of seawater intrusion, and major hydrogeological structures (fracture zones) in El Salloum basin. The equivalent geologic layers suggest that the main aquifer in the basin is the fractured chalky limestone middle Miocene) south of the coastal plain of the study area. Sites likely to provide significant volumes of potable water were identified based on relatively high resistivity and thickness of laterally extensive layers. The most promising locations for drilling productive wells are in the south and southeastern parts of the region, where the potential for potable groundwater increases substantially.

  17. EFFECT OF CaO/SiO₂ AND HEAT TREATMENT ON THE MICROSTRUCTURE OF GLASS-CERAMICS FROM BLAST FURNACE SLAG

    OpenAIRE

    Chunshai Xie; Yongliang Gui; Song Chunyan; Hu Binsheng

    2016-01-01

    Glass-ceramics, with molten blast furnace (BF) slag as the major raw material, were prepared successfully by the melting method. The effect of the CaO/SiO₂ ratio in the molten BF slag and heat treatment on the viscosity and microstructure of glass-ceramics produced from BF slag were traced using the melt property tester, DSC, XRD and SEM. The results showed that increasing the CaO/SiO₂ ratio of BF slag caused a decrease not only in the viscosity of the BF slag at high temperature but also in ...

  18. [Spectroscopic Research on Slag Nanocrystal Glass Ceramics Containing Rare Earth Elements].

    Science.gov (United States)

    Ouyang, Shun-li; Li, Bao-wei; Zhang, Xue-feng; Jia, Xiao-lin; Zhao, Ming; Deng, Lei-bo

    2015-08-01

    The research group prepared the high-performance slag nanocrystal glass ceramics by utilizing the valuable elements of the wastes in the Chinese Bayan Obo which are characterized by their symbiotic or associated existence. In this paper, inductively coupled plasma emission spectroscopy (ICP), X-ray diffraction (XRD), Raman spectroscopy (Raman) and scanning electron microscopy (SEM) are all used in the depth analysis for the composition and structure of the samples. The experiment results of ICP, XRD and SEM showed that the principal crystalline phase of the slag nanocrystal glass ceramics containing rare earth elements is diopside, its grain size ranges from 45 to 100 nm, the elements showed in the SEM scan are basically in consistent with the component analysis of ICP. Raman analysis indicated that its amorphous phase is a three-dimensional network structure composed by the structural unit of silicon-oxy tetrahedron with different non-bridging oxygen bonds. According to the further analysis, we found that the rare earth microelement has significant effect on the network structure. Compared the nanocrystal slag glass ceramic with the glass ceramics of similar ingredients, we found that generally, the Raman band wavenumber for the former is lower than the later. The composition difference between the glass ceramics and the slag nanocrystal with the similar ingredients mainly lies on the rare earth elements and other trace elements. Therefore, we think that the rare earth elements and other trace elements remains in the slag nanocrystal glass ceramics have a significant effect on the network structure of amorphous phase. The research method of this study provides an approach for the relationship among the composition, structure and performance of the glass ceramics.

  19. Holocene limestones of part of the western continental shelf of India

    Digital Repository Service at National Institute of Oceanography (India)

    Nair, R.R.; Hashimi, N.H.; Guptha, M.V.S.

    , while those on te upper continental slope (130-180 m) are algal bryozoan limestones. The limestones have a radiocarbon age ranging between 9,000 and 11,000 years. Depositional environmental on the continental shelf during the Holocene appears...

  20. Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag

    OpenAIRE

    Zhao, Xiao; Lim, Siong-Kang; Tan, Cher-Siang; Li, Bo; Ling, Tung-Chai; Huang, Runqiu; Wang, Qingyuan

    2015-01-01

    Foamed mortar with a density of 1300 kg/m3 was prepared. In the initial laboratory trials, water-to-cement (w/c) ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM) and slag-foamed mortar (SFM, 50% cement was replaced by slag weight). ...

  1. Treatment of petroleum-hydrocarbon contaminated soils using hydrogen peroxide oxidation catalyzed by waste basic oxygen furnace slag

    International Nuclear Information System (INIS)

    Tsai, T.T.; Kao, C.M.

    2009-01-01

    The contamination of subsurface soils with petroleum hydrocarbons is a widespread environmental problem. The objective of this study was to evaluate the potential of applying waste basic oxygen furnace slag (BOF slag) as the catalyst to enhance the Fenton-like oxidation to remediate fuel oil or diesel contaminated soils. The studied controlling factors that affect the removal efficiency of petroleum hydrocarbons included concentrations of H 2 O 2 , BOF slag dosages, types of petroleum hydrocarbons (e.g., fuel oil and diesel), and types of iron mineral. Experimental results indicate that oxidation of petroleum hydrocarbon via the Fenton-like process can be enhanced with the addition of BOF slag. Results from the X-ray powder diffraction analysis reveal that the major iron type of BOF slag/sandy loam system was iron mineral (e.g., α-Fe 2 O 3 and α-FeOOH). Approximately 76% and 96% of fuel oil and diesel removal were observed (initial total petroleum hydrocarbon (TPH) concentration = 10,000 mg kg -1 ), respectively, with the addition of 15% of H 2 O 2 and 100 g kg -1 of BOF slag after 40 h of reaction. Because BOF slag contains extractable irons such as amorphous iron and soluble iron, it can act as an iron sink to supply iron continuously for Fenton-like oxidation. Results demonstrate that Fenton-like oxidation catalyzed by BOF slag is a potential method to be able to remediate petroleum-hydrocarbon contaminated soils efficiently and effectively.

  2. Effect of limestone particle size on egg production and eggshell ...

    African Journals Online (AJOL)

    Different limestone particle sizes had no effect on any of the tested egg production and eggshell quality parameters. These results suggested that larger particles limestone are not necessarily essential to provide sufficient Ca2+ to laying hens for egg production and eggshell quality at end-of-lay, provided that the dietary Ca ...

  3. Characterization of Iron and Steel Industry Slags to be Recycled under Ecological Aspects as a Recycling Concept for Waste Treatment

    International Nuclear Information System (INIS)

    Khalil, T.K.; Aly, H.F.; Bossert, J.

    1999-01-01

    The recycling and final disposal of different types of industrial waste play an important role in decreasing environmental pollution all over the world. Three different solid waste slags from steel industries situated in the Helwan area (Cairo-Egypt), namely blast furnace slags, oxygen converter slags arc furnace slags were studied. The morphology of the collected slag powders was examined using scanning electron microscopy (SEM). Surface characteristics of the slag powders were measured through nitrogen gas adsorption and application of the BET equation at 77 K. The thermal behaviour of the slag powders was studied with the help of differential thermal analysis (DTA) and thermogravimetry(TG)> Due to the presence of some changes in the DTA base lines, possibly as a result of phase transformations, X-ray diffraction was applied to identify these phases. The sintering behaviour of the compact slag powders after isostatic pressing was evaluated using dilatometry. The sintering and melting temperature of the studied samples were determined using heating microscopy. The effect of changing sintering temperature and of applying different isostatic pressures on the density and porosity of the slag powder compacts was investigated

  4. Metal droplet holdup in the thick slag layer subjected to bottom gas injection; Gas sokofuki wo tomonau atsui slag sonai ni okeru metal teki no holdup

    Energy Technology Data Exchange (ETDEWEB)

    Takashima, S; Iguchi, M [Hokkaido University, Sapporo (Japan)

    2000-04-01

    Model experiments were carried out to investigate the bubble and liquid flow characteristics in a bottom blowing bath covered with a thick slag layer typical of in-bath smelting reduction processes. An aqueous ZnCl{sub 2} solution and silicone oil were used as the models for molten metal and molten slag, respectively. The density ratio of the solution to the silicone oil was 1.7, being close to a steel/slag density ratio of 2.0 to 2.2 in practice. The diameter of a vessel containing the two liquids was changed over a wide range. The holdup of the solution carried up by bubbles into the upper silicone oil layer was measured with a suction tube. The volume of the solution, V{sub m}, was dependent mainly on the density difference. Empirical correlations of V{sub m} and the penetration height of the solution were derived. (author)

  5. Treatment of radioactive metallic waste by the electro-slag melting method

    International Nuclear Information System (INIS)

    Ochiai, Atsuhiro; Nagura, Kanetake; Noura, Tsuyoshi

    1983-01-01

    The applicability of the electro-slag melting method for treating plutonuim contaminated metallic waste was studied. A 100kg test furnace was built and simulated metallic waste was melted and solidified in this furnace. Waste volume was reduced to 1/25 with a decontamination factor of 25 and the slag and the copper mold are repeatedly usable. The process is expected to be employed in the project of PWTF (Plutonium contaminated Wate Treatment Facilities). (author)

  6. Geochemical of clay formations : study of Spanish clay REFERENCE

    International Nuclear Information System (INIS)

    Turrero, M. J.; Pena, J.

    2003-01-01

    Clay rocks are investigated in different international research programs in order to assess its feasibility for the disposal of high level radioactive wastes. This is because different sepcific aspects: they have low hydraulic conductivity (10''-11-10''-15 m/s), a high sorption capacity, self-sealing capacity of facults and discontinuities and mechanical resistance. Several research programs on clay formations are aimed to study the chemistry of the groundwater and the water-rock reactions that control it: e. g. Boom Clay (Mol, Belgium), Oxford Clay /Harwell, United Kingdom), Toarcian Clay (Tournemire, France), Palfris formation (Wellenberg, Switzerland), Opalinus Clay (Bure, France). Based on these studies, considerable progress in the development of techniques for hydrologic, geochemical and hydrogeochemical characterization of mudstones has been accomplished (e. g. Beaufais et al. 1994, De Windt el al. 1998. Thury and Bossart 1999, Sacchi and Michelot 2000) with important advances in the knowledge of geochemical process in these materials (e. g. Reeder et al. 1993, Baeyens and Brandbury 1994, Beaucaire et al. 2000, Pearson et al., 2003).Furtermore, geochemical modeling is commonly used to simulate the evolution of water chemistry and to understand quantitatively the processes controlling the groundwater chemistry (e. g. Pearson et al. 1998, Tempel and Harrison 2000, Arcos et al., 2001). The work presented here is part of a research program funded by Enresa in the context of its R and D program. It is focused on the characterization of a clay formation (reference Argillaceous Formation, RAF) located within the Duero Basin (north-centralSpain). The characterisation of th ephysical properties,, fluid composition, mineralogy, water-rock reaction processes, geochemical modelling and sorption properties of the clays from the mentioned wells is the main purpose of this work. (Author)

  7. Crystallization characteristics of iron-rich glass ceramics prepared from nickel slag and blast furnace slag

    Science.gov (United States)

    Wang, Zhong-Jie; Ni, Wen; Li, Ke-Qing; Huang, Xiao-Yan; Zhu, Li-Ping

    2011-08-01

    The crystallization process of iron-rich glass-ceramics prepared from the mixture of nickel slag (NS) and blast furnace slag (BFS) with a small amount of quartz sand was investigated. A modified melting method which was more energy-saving than the traditional methods was used to control the crystallization process. The results show that the iron-rich system has much lower melting temperature, glass transition temperature ( T g), and glass crystallization temperature ( T c), which can result in a further energy-saving process. The results also show that the system has a quick but controllable crystallization process with its peak crystallization temperature at 918°C. The crystallization of augite crystals begins from the edge of the sample and invades into the whole sample. The crystallization process can be completed in a few minutes. A distinct boundary between the crystallized part and the non-crystallized part exists during the process. In the non-crystallized part showing a black colour, some sphere-shaped augite crystals already exist in the glass matrix before samples are heated to T c. In the crystallized part showing a khaki colour, a compact structure is formed by augite crystals.

  8. Electrical properties of alkali-activated slag composite with combined graphite/CNT filler

    Science.gov (United States)

    Rovnaník, P.; Míková, M.; Kusák, I.

    2017-10-01

    Alkali-activated industrial by-products such as blast furnace slag are known to possess properties which are comparable to or even better than those observed for ordinary Portland cement. The combination of alkali-activated slag matrix with conductive filler introduces new functionalities which are commonly known for self-sensing or self-heating concrete. The present paper discusses the effect of the mixture of two different conductive fillers, graphite powder and carbon nanotubes (CNTs), on the electrical properties of alkali-activated slag mortars. Prepared samples were also tested for their mechanical properties and microstructure was investigated by means of mercury intrusion porosimetry and scanning electron microscopy. The percolation threshold for the resistance was reached for the mixture containing 0.1% CNTs and 8% graphite powder.

  9. Heat transfer including radiation and slag particles evolution in MHD channel-I

    International Nuclear Information System (INIS)

    Im, K.H.; Ahluwalia, R.K.

    1980-01-01

    Accurate estimates of convective and radiative heat transfer in the magnetohydrodynamic channel are provided. Calculations performed for a base load-size channel indicate that heat transfer by gas radiation almost equals that by convection for smooth walls, and amounts to 70% as much as the convective heat transfer for rough walls. Carbon dioxide, water vapor, and potassium atoms are the principal participating gases. The evolution of slag particles by homogeneous nucleation and condensation is also investigated. The particle-size spectrum so computed is later utilized to analyze the radiation enhancement by slag particles in the MHD diffuser. The impact of the slag particle spectrum on the selection of a workable and design of an efficient seed collection system is discussed

  10. Slags in a Large Variation Range of Oxygen Potential Based on the Ion and Molecule Coexistence Theory

    Science.gov (United States)

    Yang, Xue-Min; Li, Jin-Yan; Zhang, Meng; Chai, Guo-Min; Zhang, Jian

    2014-12-01

    A thermodynamic model for predicting sulfide capacity of CaO-FeO-Fe2O3-Al2O3-P2O5 slags in a large variation range of oxygen potential corresponding to mass percentage of FetO from 1.88 to 55.50 pct, i.e., IMCT- model, has been developed by coupling with the deduced desulfurization mechanism of the slags based on the ion and molecule coexistence theory (IMCT). The developed IMCT- model has been verified through comparing the determined sulfide capacity after Ban-ya et al.[20] with the calculated by the developed IMCT- model and the calculated by the reported sulfide capacity models such as the KTH model. Mass percentage of FetO as 6.75 pct corresponding to the mass action concentration of FetO as 0.0637 or oxygen partial as 2.27 × 10-6 Pa is the criterion for distinguishing reducing and oxidizing zones for the slags. Sulfide capacity of the slags in reducing zone is controlled by reaction ability of CaO regardless of slag oxidization ability. However, sulfide capacity of the slags in oxidizing zone shows an obvious increase tendency with the increasing of slag oxidization ability. Sulfide capacity of the slags in reducing zone keeps almost constant with variation of the simplified complex basicity (pct CaO)/((pct Al2O3) + (pct P2O5)), or optical basicity, or the mass action concentration ratios of N FeO/ N CaO, , , and . Sulfide capacity of the slags in oxidizing zone shows an obvious increase with the increasing of the simplified complex basicity (pct CaO)/((pct Al2O3) + (pct P2O5)) or optical basicity, or the aforementioned mass action concentration ratios. Thus, the aforementioned mass action concentration ratios and the corresponding mass percentage ratios of various iron oxides to basic oxide CaO are recommended to represent the comprehensive effect of various iron oxides and basic oxide CaO on sulfide capacity of the slags.

  11. Study on properties of mortar using silica fume and ground blast furnace slag. Silica fume oyobi koro slag funmatsu wo mochiita mortar no tokusei ni kansuru kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Shiiba, H; Honda, S; Araki, A [Fukuoka University, Fukuoka (Japan). Faculty of Engineering

    1992-09-01

    The effect of silica fume and ground blast furnace slag in concrete on the content of superplasticizer, and dynamic properties of hardened mortar with such admixtures were studied experimentally. Although the dependence of a flow value on the superplasticizer was dominated by kinds of superplasticizers, blast furnace slag enhanced the flow value resulting in a high fluidity. Adsorption of superplasticizers onto admixtures was dependent on kinds of superplasticizers, and adsorption onto blast furnace slag was 1.3-2 times that onto normal Portland cement (NPC). The compressive strength of mortar increased by mixing admixtures, while the bending strength was enhanced only by mixing silica fume. Mixing mortar was lower in dynamic elastic modulus than NPC mortar at the same compressive strength, and the velocity of supersonic wave in mortar was scarcely affected by mixing. 11 refs., 14 figs., 3 tabs.

  12. Agronomic Use of Basic Slag

    Directory of Open Access Journals (Sweden)

    Fabio Oliveiri de Nobile

    2015-01-01

    Full Text Available Modern civilization, in recent years, has increased the requirement of products derived from iron and steel, stimulating the growth of the national siderurgical sector and, consequently, the generation of industrial residue called basic slag. In this context, the recycling of residues can contribute to solve problems of the industries that give priority to the excellence of the production with quality. On the other hand, there is a sector of primary production in Brazil, the agriculture, with a great cultivated area in acid ground and with low fertility, being these factors admittedly determinative for vegetal production, under tropical conditions. Thus, there is a scenery of two primary sectors of production, although distinct ones, that present interaction potential, for , on one hand, there is disponibility of a product with similar properties to the liming materials and traditional fertilizers and, on the other hand, a production sector that is highly dependent of these products. And the interaction between these two sectors helps in the preservation of the environment, bringing, thus, a certain sustainability in the production systems of the postmodern civilization that will be the challenge of this new century. Considering the current possibility of recycling these industrial residues in agriculture, three important factors have to be taken into account. The first would be the proper use of the abundant, available and promising industrial residue; the second, in a propitious agricultural environment, acid soil and low fertility; and third, in a responsive and important socio-economic culture, the sugar cane, considering its vast cultivated area. In national literature, few works have dealt with the use of the basic slag and have evaluated the reply of the cultures to its application. Thus, the present work had as its aim to gather information from literature concerning the characterization and production of basic slag in Brazil, as well

  13. Slag Treatment Followed by Acid Leaching as a Route to Solar-Grade Silicon

    NARCIS (Netherlands)

    Meteleva-Fischer, Y.V.; Yang, Y.; Boom, R.; Kraaijveld, B.; Kuntzel, H.

    2012-01-01

    Refining of metallurgical-grade silicon was studied using a process sequence of slag treatment, controlled cooling, and acid leaching. A slag of the Na2O-CaO-SiO2 system was used. The microstructure of grain boundaries in the treated silicon showed enhanced segregation of impurities, and the

  14. Coralgal facies of the Upper Eocene-Lower Oligocene limestones in Letca-Rastoci area

    Directory of Open Access Journals (Sweden)

    Ioana Prica

    2001-09-01

    Full Text Available In this paper are described the coralgal facies identified in the Upper Eocene-Lower Oligocene limestone succession (Cozla Formation outcropping in two quarries at Letca and Rastoci (Sălaj district, Romania. In the studied profiles the coral and algae limestones are interlayered with bioclastic limestones with foraminifera. On the top of relatively deep water deposits, coral and algae crusts and dendritic corals coated by algae were deposited. The environment registered a gradual deepening, the deposits being completely immersed, while bioclastic limestones with foraminifera were recurrently formed. This cycle is repeated, the whole succession being caracterized by several such “parasequences”.

  15. Techniques for Source Zone and Plume Characterization of Tetrachloroethene in Fractured Limestone Aquifers

    DEFF Research Database (Denmark)

    Fjordbøge, Annika Sidelmann; Mosthaf, Klaus; Janniche, Gry S.

    Characterization of chlorinated solvents in fractured limestone aquifers is essential for proper development of site specific conceptual models and subsequent risk assessment and remediation. High resolution characterization is challenged by the difficulties involved in collection of intact core...... an improved conceptual understanding of contaminant transport. At both sites limestone cores were collected with significant core losses. The discrete quantification of chlorinated solvents in the retrieved limestone cores was compared to different FLUTe technologies at the DNAPL site and passive and active...... distribution compared to the data obtained by quantification of chlorinated solvents in the limestone cores....

  16. Self-sealing Faults in the Opalinus Clay - Evidence from Field Observations, Hydraulic Testing and Pore water Chemistry

    International Nuclear Information System (INIS)

    Gautschi, Andreas

    2001-01-01

    As part of the Swiss programme for high-level radioactive-waste, the National Cooperative for the Disposal of Radioactive Waste (Nagra) is currently investigating the Jurassic (Aalenian) Opalinus Clay as a potential host formation (Nagra 1988, 1994). The Opalinus Clay consists of indurated dark grey micaceous Clay-stones (shales) that are subdivided into several litho-stratigraphic units. Some of them contain thin sandy lenses, limestone concretions or siderite nodules. The clay mineral content ranges from 40-80 weight per cent (9-29% illite, 3-10% chlorite, 6-20% kaolinite and 4-22% illite/smectite mixed layers in the ratio 70/30). Other minerals are quartz (15-30%), calcite (6-40%), siderite (2-3%), ankerite (0-3%), feldspars (1-7%), pyrite (1-3%) and organic carbon (<1%). The total water content ranges from 4-19% (Mazurek 1999, Nagra 2001). Faults are mainly represented by fault gouge and fault breccias, partly associated with minor veins of calcite. A key question in safety assessment is, whether these faults may represent preferential pathways for radionuclide transport. An extensive hydrogeological data base - part of which derives from strongly tectonized geological environments - suggests that advective transport through faults in the Opalinus Clay at depth > 200 m is insignificant. This conclusion is also supported by independent evidence from clay pore water hydrochemical and isotopic data. The lack of hydrochemical anomalies and the lack of extensive mineral veining suggest that there was also no significant paleo-flow through such faults. These observations can only be reconciled with a strong self-sealing capacity of the faults. Therefore it is concluded, that reactivated existing faults or newly induced fractures will not act as pathways for significant fluid flow at anytime due to self-healing processes. These conclusions are supported by results from laboratory hydro-frac and flow-through tests, and from field-tests in the Mont Terri underground

  17. Estimation of slagging in furnaces; Kuonaavuuden ennustaminen kivihiilen poelypoltossa

    Energy Technology Data Exchange (ETDEWEB)

    Jacobson, T; Jaeaeskelaeinen, K; Oeini, J; Koskiahde, A; Jokiniemi, J; Pyykkoenen, J [Imatran Voima Oy, Vantaa (Finland)

    1997-10-01

    Understanding and estimation of slagging in furnaces is essential in the design of new power plants with high steam values or in modifications like low-NO{sub x} retrofits in existing furnaces. Major slagging yields poor efficiency, difficult operation and high maintenance costs of the plant. The aim of the project is to develop a computational model for slagging in pulverized coal combustion. The model is based on Computer Controlled Scanning Electron Microscopy (CCSEM) analysis of mineral composition of the coal and physical models for behaviour of minerals inside a furnace. The analyzed mineral particles are classified to five composition classes and distributed to calculational coal particles if internal minerals of coal. The calculational coal particles and the external minerals are traced in the furnace to find out the behaviour of minerals inside the furnace. If the particle tracing indicates that the particle hits the heat transfer surface of the furnace the viscosity of the particle is determined to see if particle is sticky. The model will be implemented to 3D computational fluid dynamics based furnace simulation environment Ardemus which predicts the fluid dynamics, heat transfer and combustion in a furnace. (orig.)

  18. Alkali activated slag mortars provide high resistance to chloride-induced corrosion of steel

    Science.gov (United States)

    Criado, Maria; Provis, John L.

    2018-06-01

    The pore solutions of alkali-activated slag cements and Portland-based cements are very different in terms of their chemical and redox characteristics, particularly due to the high alkalinity and high sulfide content of alkali-activated slag cement. Therefore, differences in corrosion mechanisms of steel elements embedded in these cements could be expected, with important implications for the durability of reinforced concrete elements. This study assesses the corrosion behaviour of steel embedded in alkali-activated blast furnace slag (BFS) mortars exposed to alkaline solution, alkaline chloride-rich solution, water, and standard laboratory conditions, using electrochemical techniques. White Portland cement (WPC) mortars and blended cement mortars (white Portland cement and blast furnace slag) were also tested for comparative purposes. The steel elements embedded in immersed alkali-activated slag mortars presented very negative redox potentials and high apparent corrosion current values; the presence of sulfide reduced the redox potential, and the oxidation of the reduced sulfur-containing species within the cement itself gave an electrochemical signal that classical electrochemical tests for reinforced concrete durability would interpret as being due to steel corrosion processes. However, the actual observed resistance to chloride-induced corrosion was very high, as measured by extraction and characterisation of the steel at the end of a 9-month exposure period, whereas the steel embedded in white Portland cement mortars was significantly damaged under the same conditions.

  19. Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

    Energy Technology Data Exchange (ETDEWEB)

    Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu. [Inst. of Chemistry of Natural Organic Materials, Academgorodok, Krasnoyarsk (Russian Federation)

    1995-12-01

    The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

  20. Oriented nucleation and growth of anhydrite during direct sulfation of limestone

    DEFF Research Database (Denmark)

    Hu, Guilin; Dam-Johansen, Kim; Wedel, Stig

    2008-01-01

    The direct sulfation of limestone (Iceland Spar) was studied at 973 K in a fixed-bed reactor. Scanning electron microscopy examinations of the sulfated limestone particles show that the sulfation process involves oriented nucleation and growth of the solid product, anhydrite. The reason...

  1. Limestone attrition under simulated oxyfiring Fluidized-Bed combustion conditions

    Energy Technology Data Exchange (ETDEWEB)

    Scala, F. [Istituto di Ricerche sulla Combustione - CNR, Napoli (Italy); Salatino, P. [Dipartimento di Ingegneria Chimica - Universita degli Studi di Napoli Federico II, Napoli (Italy)

    2009-03-15

    Limestone attrition by surface wear was studied during the flue gas desulfurization under simulated fluidized-bed (FB) oxyfiring conditions and hindered calcination. Bench-scale experimental tests were carried out using well-established techniques previously developed for the characterization of sulfation and attrition of sorbents in air-blown atmospheric FB combustors. The experimental limestone conversion and attrition results were compared with those previously obtained with the same limestone under simulated air-blown combustion conditions. The differences in the conversion and attrition extents and patterns associated with oxyfiring as compared to air-blown atmospheric combustion were highlighted and related to the different particle morphologies and thicknesses of the sulfate layer. It was noted that attrition could play an important role in practical circulating FB combustor operation, by effectively enhancing particle sulfation under both oxyfiring and air-blown combustion conditions. (Abstract Copyright [2009], Wiley Periodicals, Inc.)

  2. Chemical and mineralogical characterization of silicon manganese iron slag as railway ballast

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, Ralph Werner Heringer; Barreto, Rairane Aparecida, E-mail: ralph@em.ufop.br, E-mail: rairanebarreto@hotmail.com [Universidade Federal de Ouro Preto (UFOP), MG (Brazil); Fernandes, Gilberto, E-mail: gilberto@unicerp.edu.br [Centro Universitário do Cerrado Patrocínio (UNICERP), Patrocínio, MG (Brazil); Sousa, Fabiano Carvalho, E-mail: fabiano.carvalho.sousa@vale.com [Vale, Belo Horizonte, MG (Brazil)

    2017-10-15

    In nature, metal ores such as iron, lead, aluminum and others are found in an impure state, sometimes oxidized and mixed with silicates of other metals. During casting, when the ore is exposed to high temperatures, these impurities are separated from the molten metal and can be removed. The mass formed by these compounds is slag. Slag is the co-product of the smelting of ore to purify metals. It may be considered a mixture of metal oxides, but may also contain metal sulphites and metal atoms in their elemental form. After it is reprocessed to separate the metals contained, the co-products of this process can be used in cement, rail ballast, road paving and various other purposes. The objective of this research work is the presentation of the chemical and mineralogical characterization tests of the silicon-manganese iron slag with the purpose of reusing the coproduct as rail ballast. X-ray diffraction tests, quantitative chemical analyzes, scanning electron microscopy and free lime content were prepared for these characterizations. The results of these tests showed the technical feasibility of using slag as rail ballast. (author)

  3. Chemical and mineralogical characterization of silicon manganese iron slag as railway ballast

    International Nuclear Information System (INIS)

    Oliveira, Ralph Werner Heringer; Barreto, Rairane Aparecida; Fernandes, Gilberto; Sousa, Fabiano Carvalho

    2017-01-01

    In nature, metal ores such as iron, lead, aluminum and others are found in an impure state, sometimes oxidized and mixed with silicates of other metals. During casting, when the ore is exposed to high temperatures, these impurities are separated from the molten metal and can be removed. The mass formed by these compounds is slag. Slag is the co-product of the smelting of ore to purify metals. It may be considered a mixture of metal oxides, but may also contain metal sulphites and metal atoms in their elemental form. After it is reprocessed to separate the metals contained, the co-products of this process can be used in cement, rail ballast, road paving and various other purposes. The objective of this research work is the presentation of the chemical and mineralogical characterization tests of the silicon-manganese iron slag with the purpose of reusing the coproduct as rail ballast. X-ray diffraction tests, quantitative chemical analyzes, scanning electron microscopy and free lime content were prepared for these characterizations. The results of these tests showed the technical feasibility of using slag as rail ballast. (author)

  4. Natural Radionuclides in Slag/Ash Pile from Coal-Fired Power Plant Plomin

    International Nuclear Information System (INIS)

    Barisic, D.; Lulic, S.; Marovic, G.; Sencar, J.

    2001-01-01

    Full text: The coal slag/ash pile contains about one million tons of different (bottom ash, filter ash, gypsum) waste material deposited in vicinity of Plomin coal-fired power plant. Activities of 40 K, 228 Ra, 226 Ra and 238 U in materials deposited on slag/ash pile as well as in used coals were occasionally measured during past more than two and half decades of Plomin coal-fired plant operation. The radionuclides content in deposited bottom and filter ash material are related with radionuclide activities and mineral matter fraction in coals used. Up to the middle of nineties, the majority of coal used was anthracite from Istrian local mines. In that period, deposited waste material was characterised with relatively high 226 Ra and 238 U activities while potassium and thorium content was very low. When Istrian coal has been completely substituted with imported coal, uranium series radionuclide concentrations in deposited waste materials decreased significantly. Meanwhile, potassium and thorium activities in slag/ash pile material increased. It seems that slag/ash pile material generated in the last several years of Plomin coal-fired power plant operation could be generally used in cement industry without any special restriction. (author)

  5. Uranium recovering from slags generated in the metallic uranium by magnesiothermic reduction

    International Nuclear Information System (INIS)

    Fornarolo, F.; Carvalho, E.F. Urano de; Durazzo, M.; Riella, H.G.

    2008-01-01

    The Nuclear Fuel Center of IPEN/CNEN-SP has recent/y concluded a program for developing the fabrication technology of the nuclear fuel based on the U 3 Si 2 -Al dispersion, which is being used in the IEA-R1 research reactor. The uranium silicide (U 3 Si 2 ) fuel production starts with the uranium hexafluoride (UF 6 ) processing and uranium tetrafluoride (UF 4 ) precipitation. Then, the UF 4 is converted to metallic uranium by magnesiothermic reduction. The UF 4 reduction by magnesium generates MgF 2 slag containing considerable concentrations of uranium, which could reach 20 wt%. The uranium contained in that slag should be recovered and this work presents the results obtained in recovering the uranium from that slag. The uranium recovery is accomplished by acidic leaching of the calcined slag. The calcination transforms the metallic uranium in U 3 O 8 , promoting the pulverization of the pieces of metallic uranium and facilitating the leaching operation. As process variables, have been considered the nitric molar concentration, the acid excess regarding the stoichiometry and the leaching temperature. As result, the uranium recovery reached a 96% yield. (author)

  6. Integrated biomass gasification using the waste heat from hot slags: Control of syngas and polluting gas releases

    International Nuclear Information System (INIS)

    Sun, Yongqi; Seetharaman, Seshadri; Liu, Qianyi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2016-01-01

    In this study, the thermodynamics of a novel strategy, i.e., biomass/CO 2 gasification integrated with heat recovery from hot slags in the steel industry, were systemically investigated. Both the target syngas yield and the polluting gas release were considered where the effect of gasifying conditions including temperature, pressure and CO 2 reacted was analyzed and then the roles of hot slags were further clarified. The results indicated that there existed an optimum temperature for the maximization of H 2 production. Compared to blast furnace slags, steel slags remarkably increased the CO yield at 600–1400 °C due to the existence of iron oxides and decreased the S-containing gas releases at 400–700 °C, indicating potential desulfurizing ability. The identification of biomass/CO 2 gasification thermodynamics in presence of slags could thus provide important clues not only for the deep understanding of biomass gasification but also for the industrial application of this emerging strategy from the viewpoint of syngas optimization and pollution control. - Highlights: • Biomass/CO 2 gasification was integrated with the heat recovery from hot slags. • Both syngas yield and polluting gas release during gasification were determined. • There existed an optimum temperature for the maximization of H 2 production. • Steel slags increased CO yield at 600–1400 °C due to the existence of iron oxides. • Steel slags remarkably decreased the releases of S-containing gas at 400–700 °C.

  7. Treatment of petroleum-hydrocarbon contaminated soils using hydrogen peroxide oxidation catalyzed by waste basic oxygen furnace slag

    Energy Technology Data Exchange (ETDEWEB)

    Tsai, T.T. [Institute of Environmental Engineering, National Sun Yat-Sen University, Kaohsiung 804, Taiwan (China); Kao, C.M., E-mail: jkao@mail.nsysu.edu.tw [Institute of Environmental Engineering, National Sun Yat-Sen University, Kaohsiung 804, Taiwan (China)

    2009-10-15

    The contamination of subsurface soils with petroleum hydrocarbons is a widespread environmental problem. The objective of this study was to evaluate the potential of applying waste basic oxygen furnace slag (BOF slag) as the catalyst to enhance the Fenton-like oxidation to remediate fuel oil or diesel contaminated soils. The studied controlling factors that affect the removal efficiency of petroleum hydrocarbons included concentrations of H{sub 2}O{sub 2}, BOF slag dosages, types of petroleum hydrocarbons (e.g., fuel oil and diesel), and types of iron mineral. Experimental results indicate that oxidation of petroleum hydrocarbon via the Fenton-like process can be enhanced with the addition of BOF slag. Results from the X-ray powder diffraction analysis reveal that the major iron type of BOF slag/sandy loam system was iron mineral (e.g., {alpha}-Fe{sub 2}O{sub 3} and {alpha}-FeOOH). Approximately 76% and 96% of fuel oil and diesel removal were observed (initial total petroleum hydrocarbon (TPH) concentration = 10,000 mg kg{sup -1}), respectively, with the addition of 15% of H{sub 2}O{sub 2} and 100 g kg{sup -1} of BOF slag after 40 h of reaction. Because BOF slag contains extractable irons such as amorphous iron and soluble iron, it can act as an iron sink to supply iron continuously for Fenton-like oxidation. Results demonstrate that Fenton-like oxidation catalyzed by BOF slag is a potential method to be able to remediate petroleum-hydrocarbon contaminated soils efficiently and effectively.

  8. ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

    International Nuclear Information System (INIS)

    Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

    2015-01-01

    Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

  9. Hydration characteristics and environmental friendly performance of a cementitious material composed of calcium silicate slag

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, Na; Li, Hongxu [School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Beijing Key Laboratory of Rare and Precious Metals Green Recycling and Extraction, University of Science and Technology Beijing, Beijing 100083 (China); Zhao, Yazhao [School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Liu, Xiaoming, E-mail: liuxm@ustb.edu.cn [School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Beijing Key Laboratory of Rare and Precious Metals Green Recycling and Extraction, University of Science and Technology Beijing, Beijing 100083 (China)

    2016-04-05

    Highlights: • Cementitious material was designed according to [SiO{sub 4}] polymerization degree of raw materials. • The cementitious material composed of calcium silicate slag yields excellent physical and mechanical properties. • Amorphous C–A–S–H gel and rod-like ettringite are predominantly responsible for the strength development. • Leaching toxicity and radioactivity tests show the cementitious material is environmentally acceptable. - Abstract: Calcium silicate slag is an alkali leaching waste generated during the process of extracting Al{sub 2}O{sub 3} from high-alumina fly ash. In this research, a cementitious material composed of calcium silicate slag was developed, and its mechanical and physical properties, hydration characteristics and environmental friendly performance were investigated. The results show that an optimal design for the cementitious material composed of calcium silicate slag was determined by the specimen CFSC7 containing 30% calcium silicate slag, 5% high-alumina fly ash, 24% blast furnace slag, 35% clinker and 6% FGD gypsum. This blended system yields excellent physical and mechanical properties, confirming the usefulness of CFSC7. The hydration products of CFSC7 are mostly amorphous C–A–S–H gel, rod-like ettringite and hexagonal-sheet Ca(OH){sub 2} with small amount of zeolite-like minerals such as CaAl{sub 2}Si{sub 2}O{sub 8}·4H{sub 2}O and Na{sub 2}Al{sub 2}Si{sub 2}O{sub 8}·H{sub 2}O. As the predominant hydration products, rod-like ettringite and amorphous C–A–S–H gel play a positive role in promoting densification of the paste structure, resulting in strength development of CFSC7 in the early hydration process. The leaching toxicity and radioactivity tests results indicate that the developed cementitious material composed of calcium silicate slag is environmentally acceptable. This study points out a promising direction for the proper utilization of calcium silicate slag in large quantities.

  10. Steel Slag as an Aggregate Replacement in Malaysian Hot Mix Asphalt

    OpenAIRE

    Hainin, Mohd Rosli; Yusoff, Nur Izzi Md.; Mohammad Sabri, Mohd Fahmi; Abdul Aziz, Mohd Azizi; Sahul Hameed, Mohd Anwar; Farooq Reshi, Wasid

    2012-01-01

    As natural aggregate sources are becoming depleted due to high demand in road construction and the amount of disposed waste material keeps increasing, researchers are exploring the use of alternative materials which could preserve natural sources and save the environment. In this study, steel slag was used as an aggregate replacement in conventional dense graded asphalt mixes (ACW14 and ACB28). Steel slag was selected due to its characteristics, which are almost similar to conventional aggreg...

  11. Deterioration of limestone aggregate mortars by liquid sodium in fast breeder reactor environment

    Energy Technology Data Exchange (ETDEWEB)

    Mohammed Haneefa, K., E-mail: mhkolakkadan@gmail.com [Department of Civil Engineering, IIT Madras, Chennai (India); Santhanam, Manu [Department of Civil Engineering, IIT Madras, Chennai (India); Parida, F.C. [Radiological Safety Division, Indira Gandhi Centre for Atomic Research, Kalpakkam (India)

    2014-08-15

    Highlights: • Limestone mortars were exposed to liquid sodium exposure at 550 °C. • Micro-analytical techniques were used to characterize the exposed specimens. • The performance of limestone mortar was greatly influenced by w/c. • The fundamental degradation mechanisms of limestone mortars were identified. - Abstract: Hot liquid sodium at 550 °C can interact with concrete in the scenario of an accidental spillage of sodium in liquid metal cooled fast breeder reactors. To protect the structural concrete from thermo-chemical degradation, a sacrificial layer of limestone aggregate concrete is provided over it. This study investigates the fundamental mechanisms of thermo-chemical interaction between the hot liquid sodium and limestone mortars at 550 °C for a duration of 30 min in open air. The investigation involves four different types of cement with variation of water-to-cement ratios (w/c) from 0.4 to 0.6. Comprehensive analysis of experimental results reveals that the degree of damage experienced by limestone mortars displayed an upward trend with increase in w/c ratios for a given type of cement. Performance of fly ash based Portland pozzolana cement was superior to other types of cements for a w/c of 0.55. The fundamental degradation mechanisms of limestone mortars during hot liquid sodium interactions include alterations in cement paste phase, formation of sodium compounds from the interaction between solid phases of cement paste and aggregate, modifications of interfacial transition zone (ITZ), decomposition of CaCO{sub 3}, widening and etching of rhombohedral cleavages, and subsequent breaking through the weakest rhombohedral cleavage planes of calcite, staining, ferric oxidation in grain boundaries and disintegration of impurity minerals in limestone.

  12. Deterioration of limestone aggregate mortars by liquid sodium in fast breeder reactor environment

    International Nuclear Information System (INIS)

    Mohammed Haneefa, K.; Santhanam, Manu; Parida, F.C.

    2014-01-01

    Highlights: • Limestone mortars were exposed to liquid sodium exposure at 550 °C. • Micro-analytical techniques were used to characterize the exposed specimens. • The performance of limestone mortar was greatly influenced by w/c. • The fundamental degradation mechanisms of limestone mortars were identified. - Abstract: Hot liquid sodium at 550 °C can interact with concrete in the scenario of an accidental spillage of sodium in liquid metal cooled fast breeder reactors. To protect the structural concrete from thermo-chemical degradation, a sacrificial layer of limestone aggregate concrete is provided over it. This study investigates the fundamental mechanisms of thermo-chemical interaction between the hot liquid sodium and limestone mortars at 550 °C for a duration of 30 min in open air. The investigation involves four different types of cement with variation of water-to-cement ratios (w/c) from 0.4 to 0.6. Comprehensive analysis of experimental results reveals that the degree of damage experienced by limestone mortars displayed an upward trend with increase in w/c ratios for a given type of cement. Performance of fly ash based Portland pozzolana cement was superior to other types of cements for a w/c of 0.55. The fundamental degradation mechanisms of limestone mortars during hot liquid sodium interactions include alterations in cement paste phase, formation of sodium compounds from the interaction between solid phases of cement paste and aggregate, modifications of interfacial transition zone (ITZ), decomposition of CaCO 3 , widening and etching of rhombohedral cleavages, and subsequent breaking through the weakest rhombohedral cleavage planes of calcite, staining, ferric oxidation in grain boundaries and disintegration of impurity minerals in limestone

  13. Application of PCA and SIMCA statistical analysis of FT-IR spectra for the classification and identification of different slag types with environmental origin.

    Science.gov (United States)

    Stumpe, B; Engel, T; Steinweg, B; Marschner, B

    2012-04-03

    In the past, different slag materials were often used for landscaping and construction purposes or simply dumped. Nowadays German environmental laws strictly control the use of slags, but there is still a remaining part of 35% which is uncontrolled dumped in landfills. Since some slags have high heavy metal contents and different slag types have typical chemical and physical properties that will influence the risk potential and other characteristics of the deposits, an identification of the slag types is needed. We developed a FT-IR-based statistical method to identify different slags classes. Slags samples were collected at different sites throughout various cities within the industrial Ruhr area. Then, spectra of 35 samples from four different slags classes, ladle furnace (LF), blast furnace (BF), oxygen furnace steel (OF), and zinc furnace slags (ZF), were determined in the mid-infrared region (4000-400 cm(-1)). The spectra data sets were subject to statistical classification methods for the separation of separate spectral data of different slag classes. Principal component analysis (PCA) models for each slag class were developed and further used for soft independent modeling of class analogy (SIMCA). Precise classification of slag samples into four different slag classes were achieved using two different SIMCA models stepwise. At first, SIMCA 1 was used for classification of ZF as well as OF slags over the total spectral range. If no correct classification was found, then the spectrum was analyzed with SIMCA 2 at reduced wavenumbers for the classification of LF as well as BF spectra. As a result, we provide a time- and cost-efficient method based on FT-IR spectroscopy for processing and identifying large numbers of environmental slag samples.

  14. 0-6686 : improving DMS 9210 requirements for limestone rock asphalt : [project summary].

    Science.gov (United States)

    2013-08-01

    Limestone rock asphalt (LRA) mixtures have : been produced and placed for several decades : using specification requirements currently listed : under DMS 9210, Limestone Rock Asphalt (LRA). : Several Texas Department of Transportation : (TxDOT) distr...

  15. PREPARATION AND PROPERTIES OF ALKALI-ACTIVATED CEMENT CONTAINING PHOSPHOROUS SLAG AND FLY ASH

    Directory of Open Access Journals (Sweden)

    Duo You

    2016-03-01

    Full Text Available Phosphorous slag is an industrial waste which potentially pollutes environments. The aim of the present work is to use phosphorous slag as a raw material to produce alkali-activated cement. The influence of mix proportion of phosphorous slag and fly ash, alkali content and modulus of water glass on the properties of alkali-activated phosphorous slag and fly ash cement (AA-PS-FA-C was studied. The results show that AA-PS-FA-C with normal setting performance and desirable mechanical properties can be prepared using water glass as the activator. Changing the fly ash content in the range of 0-40 wt% has only a small influence on the setting time of AA-PS-FA-C. The strengths significantly decrease when the fly ash content exceeds 30 wt%. The carbonation resistance of AA-PS-FA-C is similar to that of ordinary Portland cement (OPC, while the frost resistance is much better. The hardened paste of AA-PS-FA-C is much more compact than OPC paste.

  16. Eco-technological process of glass-ceramic production from galvanic sludge and aluminium slag

    Directory of Open Access Journals (Sweden)

    Stanisavljević M.

    2010-01-01

    Full Text Available Methods of purification of waste water which are most commonly used in the Republic of Serbia belong to the type of conventional systems for purification such as chemical oxidation and reduction, neutralization, sedimentation, coagulation, and flocculation. Consequently, these methods generate waste sludge which, unless adequately stabilized, represents hazardous matter. The aluminium slag generated by melting or diecasting aluminium and its alloys is also hazardous matter. In this sense, this paper establishes ecological risk of galvanic waste sludge and aluminium slag and then describes the process of stabilization of these waste materials by means of transformation into a glass-ceramic structure through sintering. The obtained product was analyzed with Fourier Transform Infrared Spectroscopy (FT-IR and X-ray diffraction (XRD. The object of the paper is the eco-technological process of producing glass-ceramics from galvanic sludge and aluminium slag. The aim of the paper is to incorporate toxic metals from galvanic sludge and aluminium slag into the glass-ceramic product, in the form of solid solutions.

  17. Face logging in Copenhagen Limestone, Denmark

    DEFF Research Database (Denmark)

    Jakobsen, Lisa; Foged, Niels Nielsen; Erichsen, Lars

    2015-01-01

    tunnel in Copenhagen more than 2.5 km face logs were made in 467 locations at underground stations, shafts, caverns and along bored tunnels. Over 160 geotechnical boreholes, many with geophysical logging were executed prior to construction works. The bedrock consists of Paleogene "Copenhagen limestone......The requirement for excavation support can be assessed from face logging. Face logs can also improve our knowledge of lithological and structural conditions within bedrock and supplement information from boreholes and geophysical logs. During the construction of 8 km metro tunnel and 4 km heating....... The induration degrees recorded in face logs and boreholes are compared and correlated. Distinct geophysical log markers are used to divide the limestone into three units. These marker horizons are correlated between face logs and geotechnical boreholes. A 3D model of the strength variations recorded within...

  18. Development of gypsum alteration on marble and limestone

    Science.gov (United States)

    McGee, E.S.

    1996-01-01

    Blackened alteration crusts of gypsum plus particulates that form on sheltered areas on marble and limestone buildings pose a challenge for rehabilitation and cleaning. Fresh marble and limestone samples exposed at monitored exposure sites present conditions of simple geometry and well-documented exposures but have short exposure histories (one to five years). The gypsum alteration crusts that develop on these samples provide insight into the early stages and rate of alteration crust formation. Alteration crusts from buildings give a longer, but less well known exposure history and present much more complex surfaces for gypsum accumulation. Integrated observations and measurements of alteration crusts from exposure samples and from buildings identify four factors that are important in the formation and development of alteration crusts on marble and limestone: (1) pollution levels, (2) exposure to rain or washing, (3) geometry of exposure of the stone surface, and (4) permeability of the stone. The combination of these factors contributes to both the distribution and the physical characteristics of the gypsum crusts which may affect cleaning decisions.

  19. Environmental and Geotechnical Assessment of the Steel Slags as a Material for Road Structure

    Directory of Open Access Journals (Sweden)

    Wojciech Sas

    2015-07-01

    Full Text Available Slags are the final solid wastes from the steel industry. Their production from waste and associated materials is a proper implementation of the basic objectives and principles of the waste management. This study aims to investigate the chemical and selected significant geotechnical parameters of steel slag as the alternative materials used in road construction. These investigations are strongly desired for successful application in engineering. Young’s modules E, and resilient modules Mr showed that their values corresponding with requirements for subbase (principal or auxiliary and riding surface as well. Tested mechanical properties were conducted in soaked and un-soaked (optimal moisture content conditions. The designated high content of chromium and zinc are strongly associated with the internal crystal structure of steel slag. The results do not lead to threats when they are applied in roads’ structures. Mechanical characterization was obtained by performing California bearing ratio (CBR tests for steel slag in fixed compaction and moisture content conditions. Moreover, cyclic loading of steel slag was conducted with the application of cyclic California bearing ratio (cCBR apparatus to characterization of this material as a controlled low-strength material. Finally, field studies that consist of static load plate VSS tests were presented.

  20. Environmental and Geotechnical Assessment of the Steel Slags as a Material for Road Structure.

    Science.gov (United States)

    Sas, Wojciech; Głuchowski, Andrzej; Radziemska, Maja; Dzięcioł, Justyna; Szymański, Alojzy

    2015-07-30

    Slags are the final solid wastes from the steel industry. Their production from waste and associated materials is a proper implementation of the basic objectives and principles of the waste management. This study aims to investigate the chemical and selected significant geotechnical parameters of steel slag as the alternative materials used in road construction. These investigations are strongly desired for successful application in engineering. Young's modules E , and resilient modules M r showed that their values corresponding with requirements for subbase (principal or auxiliary) and riding surface as well. Tested mechanical properties were conducted in soaked and un-soaked (optimal moisture content) conditions. The designated high content of chromium and zinc are strongly associated with the internal crystal structure of steel slag. The results do not lead to threats when they are applied in roads' structures. Mechanical characterization was obtained by performing California bearing ratio (CBR) tests for steel slag in fixed compaction and moisture content conditions. Moreover, cyclic loading of steel slag was conducted with the application of cyclic California bearing ratio (cCBR) apparatus to characterization of this material as a controlled low-strength material. Finally, field studies that consist of static load plate VSS tests were presented.

  1. Role of a gas phase in the kinetics of zinc and iron reduction with carbon from slag melts

    Science.gov (United States)

    Chumarev, V. M.; Selivanov, E. N.

    2013-03-01

    The influence of the mass transfer conditions in the gas phase having formed at the carbon-slag melt interface on CO regeneration is approximately estimated in the framework of a two-stage scheme of metal reduction from slag melts by carbon. The effect of zinc vapors on the combined reduction of iron and zinc from slags is considered. The influence of the slag composition and temperature on the critical concentration of zinc oxide above which no iron forms as an individual phase is explained.

  2. Leaching assessment of road materials containing primary lead and zinc slags.

    Science.gov (United States)

    Barna, R; Moszkowicz, P; Gervais, C

    2004-01-01

    Characterisation of the leaching behaviour of waste-containing materials is a crucial step in the environmental assessment for reuse scenarios. In our research we applied the multi-step European methodology ENV 12-920 to the leaching assessment of road materials containing metallurgical slag. A Zn slag from an imperial smelting furnace (ISF) and a Pb slag from a lead blast furnace (LBF) are investigated. The two slags contain up to 11.2 wt% of lead and 3.5 wt% of zinc and were introduced as a partial substitute for sand in two road materials, namely sand-cement and sand-bitumen. At the laboratory scale, a leaching assessment was performed first through batch equilibrium leaching tests. Second, the release rate of the contaminants was evaluated using saturated leaching tests on monolithic material. Third, laboratory tests were conducted on monolithic samples under intermittent wetting conditions. Pilot-scale tests were conducted for field testing of intermittent wetting conditions. The results show that the release of Pb and Zn from the materials in a saturated scenario was controlled by the pH of the leachates. For the intermittent wetting conditions, an additional factor, blocking of the pores by precipitation during the drying phase is proposed. Pilot-scale leaching behaviour only partially matched with the laboratory-scale test results: new mass transfer mechanisms and adapted laboratory leaching tests are discussed.

  3. Comprehensive review of geosynthetic clay liner and compacted clay liner

    Science.gov (United States)

    Shankar, M. Uma; Muthukumar, M.

    2017-11-01

    Human activity inevitably produces waste materials that must be managed. Some waste can be reused. However many wastes that cannot be used beneficially must be disposed of ensuring environmental safety. One of the common methods of disposal is landfilling. The most common problems of the landfill site are environmental degradation and groundwater contamination caused by leachate produced during the decomposition process of organic material and rainfall. Liner in a landfill is an important component which prevent leachate migration and prevent groundwater contamination. Earthen liners have been widely used to contain waste materials in landfill. Liners and covers for municipal and hazardous waste containment facilities are often constructed with the use of fine-grained, low plasticity soils. Because of low permeability geosynthetic clay liners and compacted clay liners are the main materials used in waste disposal landfills. This paper summaries the important geotechnical characteristics such as hydraulic conductivity, liquid limit and free swell index of geosynthetic clay liner and compacted clay liner based on research findings. This paper also compares geosynthetic clay liner and compacted clay liner based on certain criteria such as thickness, availability of materials, vulnerability to damage etc.

  4. Substrate pH and butterfly bush response to dolomitic lime or steel slag amendment

    Science.gov (United States)

    Steel slag is a fertilizer amendment with a high concentration of calcium oxide, and thus capable of raising substrate pH similar to dolomitic lime. Steel slag, however, contains higher concentrations of some nutrients, such as iron, manganese, and silicon, compared to dolomitic lime. The objectiv...

  5. Investigation of using steel slag in hot mix asphalt for the surface course of flexible pavements

    Science.gov (United States)

    Nguyen, Hien Q.; Lu, Dai X.; Le, Son D.

    2018-04-01

    The rapid development of heavy industry in Vietnam leads to the establishments of steel industry. Steel slag, a by-product of steelwork industry, under Vietnamese’s law, was considered as a deleterious solid waste which needed to be processed and landfilled. However, this has changed recently, and steel slag is now seen as a normal or non-deleterious solid waste, and has been studied for reuse in the construction industry. In this study, steel slag was used, as a replacement for mineral aggregate, in hot mix asphalt. Two hot mix asphalt mixtures with an equivalent nominal aggregate size of 12.5 (C12.5) and 19 mm (C19) were produced using steel slag. In addition, one conventional hot mix asphalt mixture of C19 was produced using mineral aggregate for comparison purpose. Investigation in laboratory condition and trial sections was carried out on Marshall tests, surface roughness, skid resistance, and modulus of the pavement before and after applying a new surface course of hot mix asphalt. The study showed that all steel slag asphalt mixtures passed the Marshall stability and flow test requirements. The skid resistance of steel slag hot mix asphalt mixtures for the surface course satisfied the Vietnamese specification for asphalt. Moreover, the pavement sections with the surface course of steel slag hot mix asphalt showed a considerable higher modulus than that of the conventional one. Only the roughness of the surface course paved with C19 did not pass the requirement of the specification.

  6. Water flow in the Oxfordian and Dogger limestone around the Meuse/Haute-Marne underground research laboratory

    International Nuclear Information System (INIS)

    Linard, Y.; Vinsot, A.; Delay, J.; Scholz, E.; Lundy, M.; Garry, B.; La Vaissiere, R. de; Cruchaudet, M.; Dewonck, S.; Vigneron, G.; Vincent, B.; Wechner, S.

    2010-01-01

    water column. Dogger and Oxfordian formation waters were then collected. Sampling was performed by pumping, either at a low flow rate at the level of the water inflow with the 'Diapo' device, or at the end of a Long Term Pumping test (LTP). Several types of deep samplers were also used occasionally. In addition, waters of 7 porous levels in the Oxfordian limestone were sampled during the sinking of the URL main shaft. The geochemical characteristics of the sampled water were used in conjunction with the hydraulic measurements to propose a qualitative description of water flow in the Oxfordian and Dogger limestone on the studied area. Four main origins were identified for the water in the Oxfordian, whereas only two were identified in the Dogger limestone. The Oxfordian geological model reveals a clay-rich layer isolating two superposed aquifers in the North-East part of the studied area. The relationship between Mg 2+ and SO 4 2- concentrations in the water sampled in the upper Oxfordian aquifer and in the unique Oxfordian aquifer in the South-West of the studied area shows that the meteoritic water recharging the upper Oxfordian aquifer in the North-East was enriched in Mg 2+ , SO 4 2- and Na + . The later elements were come from the erosion of the Tithonian Purbeckian type facies. This enriched water mixed to the South-West with meteoritic water coming from the outcrops and/or infiltrating in the diffuse fracture area. Complementary analyses by several laboratories are in progress on the same samples. These further data will allow discussing the proposed water flow model

  7. Control system for high-temperature slagging incinerator plant

    International Nuclear Information System (INIS)

    Matsuzaki, Yuji

    1986-01-01

    Low-level radioactive wastes generated in the nuclear generating plants are increasing year by year and to dispose them safely constitutes a big problem for the society. A few years ago, as the means of reducing them to as little volume as possible by incinerating and fusing the wastes, a high-temperature slagging incinerating method was developed, and this method is highly assessed. JGC Corp. has introduced that system technology and in order to prove the capacity of disposal and salubrity of the plant, and have constructed a full-sized pilot plant, then obtained the operational record and performance as they had planned. This report introduces the general processing of the wastes from their incineration and fusion as well as process control technology characteristic to high-temperature slagging incinerator furnaces and sensor technology. (author)

  8. Experimental investigation of asphalt mixture containing Linz-Donawitz steel slag

    Directory of Open Access Journals (Sweden)

    Jens Groenniger

    2017-08-01

    Full Text Available Standard asphalt mixtures for road infrastructures consist of natural aggregate and bitumen. A number of research efforts have successfully investigated the possibility of replacing the conventional aggregate skeleton with industrial by-products such as slag originating from steel production process. However, little is known on the effect of steel slag on the mixtures performance properties such as resistance to low-temperature cracking and to permanent deformation, stiffness and fatigue. This paper presents a comprehensive investigation on the fundamental performance properties of different types of asphalt mixtures prepared with 100% LD slag aggregate and a conventional asphalt mixture containing natural Gabbro aggregate. Sophisticated testing methods were used to evaluate the key performance parameters for the set of asphalt mixtures investigated. In this study, low temperature cracking was addressed through thermal stress restrained specimen tests. Penetration tests and cyclic compression tests were used to evaluate the response of asphalt binder and asphalt mixture to permanent deformation due repeated loading, respectively. The cyclic indirect tensile test was selected for investigating both stiffness properties and fatigue resistance. For this purpose the complex stiffness modulus was measured to quantify material stiffness under different temperature and loading conditions providing information on the visco-elasto-plastic material behavior. Fatigue tests were used to determine the progressive and localized material damage caused by cyclic loading. The experimental results indicate that asphalt mixtures prepared with LD slag are suitable for asphalt pavement construction and that in most cases they perform better than conventional asphalt mixtures prepared with Gabbro aggregate.

  9. Synergetic use of lignite fly ash and metallurgical converter slag in geopolymer concrete

    Directory of Open Access Journals (Sweden)

    Gábor Mucsi

    2014-08-01

    Full Text Available The application and utilization of the industrial wastes and by-products in the construction industry is a key issue from an environmental and economic point of view. The increased use of lignite has substantially increased the available quantities of lignite fired power plant fly ash, which can be mainly classified as class C fly ash. The utilization of such raw material however has some difficulties. In the present paper lignite fired power station fly ash and metallurgical converter slag were used for the production of geopolymer concrete. The fly ash was used as a geopolymer based binder material, and a converter slag as aggregate, thus created a geopolymer concrete which contains mainly industrial wastes. As preliminary test experimental series were carried out using andesite as aggregate. The optimal aggregate/binder ratio was determined. The effect of the amount of alkaline activator solution in the binder, the aggregate type on the geopolymer concretes’ compressive strength and density was investigated. Furthermore, the physical properties - freeze-thaw resistance and particle size distribution - of the applied aggregates were measured as well. As a result of the experiments it was found that physical properties of the andesite and converter slag aggregate was close. Therefore andesite can be replaced by converter slag in the concrete mixture. Additionally, geopolymer concrete with nearly 20 MPa compressive strength was produced from class C fly ash and converter slag.

  10. Optimisation of a wet FGD pilot plant using fine limestone and organic acids

    DEFF Research Database (Denmark)

    Frandsen, Jan; Kiil, Søren; Johnsson, Jan Erik

    2001-01-01

    , but the residual limestone content in the gypsum increased to somewhere between 19 and 30 wt%, making this pH range unsuitable for use in a full-scale plant. The investigations have shown that both the addition of organic acids and the use of a limestone with a fine PSD can be used to optimise wet FGD plants. (C......The effects of adding an organic acid or using a limestone with a fine particle size distribution (PSD) have been examined in a wet flue gas desulphurisation (FGD) pilot plant. Optimisation of the plant with respect to the degree of desulphurisation and the residual limestone content of the gypsum...... has been the aim of the work. In contrast to earlier investigations with organic acids, all essential process parameters (i.e. gas phase concentration profiles of SO(2), slurry pH profiles. and residual limestone in the gypsum) were considered. Slurry concentrations of adipic acid in the range of 0...

  11. Clay dispersibility and soil friability – testing the soil clay-to-carbon saturation concept

    OpenAIRE

    Schjønning, P.; de Jonge, L.W.; Munkholm, L.J.; Moldrup, P.; Christensen, B.T.; Olesen, J.E.

    2011-01-01

    Soil organic carbon (OC) influences clay dispersibility, which affects soil tilth conditions and the risk of vertical migration of clay colloids. No universal lower threshold of OC has been identified for satisfactory stabilization of soil structure. We tested the concept of clay saturation with OC as a predictor of clay dispersibility and soil friability. Soil was sampled three years in a field varying in clay content (~100 to ~220 g kg-1 soil) and grown with different crop rotations. Clay ...

  12. Evaluation of some self-sustained capillary effects taking place in slag at the interface during desulphurization process

    International Nuclear Information System (INIS)

    Nita, Petre Stelian

    2008-01-01

    In the paper are presented and analyzed some specific problems of instability and of Marangoni convection in desulphurizing slags at 1873.15 K, due to the presence of sulphur, during liquid steel treatments. Starting from the quantity sulphide capacity, a limit of sulphur solubility in a homogeneous liquid slag is established. The thermodynamic effect of sulphur in the slag is evaluated using an enthalpy of interaction of sulphur containing the balance of the partial molar enthalpy of mixing for CaS and CaO. The sulphur effect in slag, on the enhancement of the mass transfer coefficient through the interface is evaluated based on the expression of the concentration coefficient of the surface tension related to the mole fraction, the solutal Marangoni number and of the sulphur mass transfer enhancement parameters. It is concluded that during desulphurization, self-sustained capillary effects are present in slags

  13. Electrorheological effect of Ti-bearing blast furnace slag with different TiC contents at 1500°C

    Science.gov (United States)

    Yue, Hong-rui; Jiang, Tao; Zhang, Qiao-yi; Duan, Pei-ning; Xue, Xiang-xin

    2017-07-01

    The electrorheological properties of CaO-SiO2-Al2O3-MgO-TiO2-TiC slags were investigated to enhance understanding of the effect of TiC addition on the viscosity, yield stress, and fluid pattern of Ti-bearing slags in a direct-current electric field. The viscosities and shear stresses of 4wt% and 8wt% TiC slags were found to increase substantially with increasing electric field intensity, whereas virtually no rheological changes were observed in the 0wt% TiC slag. The Herschel-Bulkley model was applied to demonstrate that the fluid pattern of the 4wt% TiC slag was converted from that of a Newtonian fluid to that of a Bingham fluid in response to the applied electric field; and the static yield stress increased linearly with the square of the electric field intensity.

  14. Assessment of Environmental Impacts of Limestone Quarrying Operations in Thailand

    Science.gov (United States)

    Kittipongvises, Suthirat

    2017-11-01

    Environmental impacts of the mineral extraction have been a public concern. Presently, there is widespread global interest in the area of mining and its sustainability that focused on the need to shift mining industry to a more sustainable framework. The aim of this study was to systematically assess all possible environmental and climate change related impacts of the limestone quarrying operation in Thailand. By considering the life cycle assessment method, the production processes were divided into three phases: raw material extraction, transportation, and comminution. Both IMPACT 2002+ and the Greenhouse Gas Protocol methods were used. Results of IMPACT 2002+ analysis showed that per 1 ton crushed limestone rock production, the total depletion of resource and GHGs emissions were 79.6 MJ and 2.76 kg CO2 eq., respectively. Regarding to the four damage categories, `resources' and `climate change' categories were the two greatest environmental impacts of the limestone rock production. Diesel fuel and electricity consumption in the mining processes were the main causes of those impacts. For climate change, the unit of CO2 eq. was expressed to quantify the total GHGs emissions. Estimated result was about 3.13 kg CO2 eq. per ton limestone rock product. The results obtained by the Greenhouse Gas Protocol were also similar to IMPACT 2002+ method. Electrical energy consumption was considered as the main driver of GHGs, accounting for approximately 46.8 % of total fossil fuel CO2 emissions. A final point should be noted that data uncertainties in environmental assessment over the complete life cycle of limestone quarrying operation have to be carefully considered.

  15. Studies on limestone concrete as a low-activation structural material for nuclear power plants

    International Nuclear Information System (INIS)

    Uematsu, Mikio; Nagano, Hiroshi; Naito, Yasuhiro

    2000-01-01

    Because of low content of Li, Co and Eu, the target nuclides of activation reaction, limestone concrete is considered to be effective in reducing the decommissioning cost of nuclear plants. Induced activity calculation and structural strength test were performed for limestone concrete and the results were compared with the data obtained for sandstone concrete, which is generally used in nuclear plants. Minor elements, which are important from the viewpoint of activation, were measured with elementary analysis for limestone samples from three different quarries in Japan. Induced activity in biological shield walls (BSW) of Boiling Water Reactor (BWR) plants was calculated with the isotope generation code ORIGEN-79 using neutron flux data obtained with the one-dimensional Sn transport code ANISN and MGCL 137-group activation cross section library based on JENDL-3. Estimated total radioactivity accumulated in limestone concrete BSW was 5 times lower than that in the sandstone concrete BSW. Structural strength were compared between limestone concrete and sandstone concrete, and limestone concrete was found to have enough compressive strength and tensile strength. (author)

  16. Distribution of impurity elements in slag-silicon equilibria for oxidative refining of metallurgical silicon for solar cell applications

    Energy Technology Data Exchange (ETDEWEB)

    Johnston, M.D.; Barati, M. [Department of Materials Science and Engineering, The University of Toronto, 184 College Street, Toronto, Ont. (Canada)

    2010-12-15

    The possibility of refining metallurgical grade silicon to a high-purity product for solar cell applications by the slagging of impurity elements was investigated. Distribution coefficients were determined for B, Ca, Mg, Fe, K and P between magnesia or alumina saturated Al{sub 2}O{sub 3}-CaO-MgO-SiO{sub 2} and Al{sub 2}O{sub 3}-BaO-SiO{sub 2} slags and silicon at 1500 C. The partitioning of the impurity elements between molten silicon and slag was examined in terms of basicity and oxygen potential of the slag, with particular focus on the behaviour of boron and phosphorus. The experimental results showed that both of these aspects of slag chemistry have a significant influence on the distribution coefficient of B and P. Increasing the oxygen potential by additions of silica was found to increase the distribution coefficients for both B and P. Increasing the basicity of the slag was not always effective in achieving high removal of these elements from silicon as excess amounts of basic oxides lower the activity of silica and consequently the oxygen potential. The extent of this effect is such that increasing basicity can lead to a decrease in distribution coefficient. Increasing lime in the slag increased distribution coefficients for B and P, but this counterbalancing effect was such that distributions were the lowest in barium-containing slags, despite barium oxide being the most basic of the fluxes used in this study. The highest removal efficiencies achieved were of the order of 80% and 90% for B and P, respectively. It was demonstrated that for the removal of B and P from metallurgical-grade silicon to solar-grade levels, a slag mass about 5 times the mass of silicon would be required. (author)

  17. The Mechanical Properties of Foamed Concrete containing Un-processed Blast Furnace Slag

    Directory of Open Access Journals (Sweden)

    Awang H.

    2014-01-01

    Full Text Available For many years, supplementary cementation materials have been utilized as cement or filler replacements to heighten the properties of concrete. The objective of this paper is to demonstrate the effects of un-processed blast furnace slag (RS on the compressive, splitting tensile and flexural strengths of foam concrete over periods of 7, 14 and 28 days. The introduction of slag to the cement begins at 30% and rises to 70% of the total content. Six mixes, which include the control mix with a similar mix ratio (1:2:0.45 and a dry density of 1300 kg/m3 is generated. Taking into consideration, from the total weight of the cementation material, 1% of super- plasticizer (PS-1 is added to the mixes with slag content. Test results revealed that the most favourable (optimum replacement level of un-processed slag in foam concrete is 30%. This represents a commercial advantage as the cement requirement is reduced from 414 Kg/m3 to 290 Kg/m3. On the 28th day, the optimum mix showed higher values than the control mix by 32% for compressive strength, 46.5% for splitting tensile strength and 61% for flexural strength.

  18. CO2 Mineralization and Utilization using Steel Slag for Establishing a Waste-to-Resource Supply Chain.

    Science.gov (United States)

    Pan, Shu-Yuan; Chung, Tai-Chun; Ho, Chang-Ching; Hou, Chin-Jen; Chen, Yi-Hung; Chiang, Pen-Chi

    2017-12-08

    Both steelmaking via an electric arc furnace and manufacturing of portland cement are energy-intensive and resource-exploiting processes, with great amounts of carbon dioxide (CO 2 ) emission and alkaline solid waste generation. In fact, most CO 2 capture and storage technologies are currently too expensive to be widely applied in industries. Moreover, proper stabilization prior to utilization of electric arc furnace slag are still challenging due to its high alkalinity, heavy metal leaching potentials and volume instability. Here we deploy an integrated approach to mineralizing flue gas CO 2 using electric arc furnace slag while utilizing the reacted product as supplementary cementitious materials to establish a waste-to-resource supply chain toward a circular economy. We found that the flue gas CO 2 was rapidly mineralized into calcite precipitates using electric arc furnace slag. The carbonated slag can be successfully utilized as green construction materials in blended cement mortar. By this modulus, the global CO 2 reduction potential using iron and steel slags was estimated to be ~138 million tons per year.

  19. Laboratory investigations of stormwater remediation via slag: Effects of metals on phosphorus removal

    International Nuclear Information System (INIS)

    Okochi, Nnaemeka C.; McMartin, Dena W.

    2011-01-01

    The use of electric arc furnace (EAF) slag for the removal of phosphorus (P) from various simulated stormwater blends was investigated in the laboratory. The form of P measured was the inorganic orthophosphate (PO 4 -P). The stormwater solutions used in this preliminary study were synthesized as blends of P and typical concentrations of some of the most common and abundant metals in stormwater (e.g. cadmium, copper, lead and zinc), and contacted with EAF slag to determine P removal efficiency and sorptive competition. Results showed that the presence of cadmium, lead and zinc had minimal effect on the removal process; copper was a significant inhibitor of P uptake by the EAF slag media. P removal was greatest in the metal-free and multi-metal stormwater solutions.

  20. Download this PDF file

    African Journals Online (AJOL)

    LANRE

    2017-03-01

    Mar 1, 2017 ... which impairs water quality, restricts water use for fisheries, promotes harmful algal ... Cyanobacteria and Pfiesteria - which pose serious health hazards to livestock and humans. ..... soil, gravel, zeolite, limestone and slag.

  1. Mechanism of Phase Formation in the Batch Mixtures for Slag-Bearing Glass Ceramics - 12207

    Energy Technology Data Exchange (ETDEWEB)

    Stefanovsky, Sergey V.; Stefanovsky, Olga I.; Malinina, Galina A. [SIA Radon, 7th Rostovskii lane 2/14, Moscow 119121 (Russian Federation)

    2012-07-01

    Slag surrogate was produced from chemicals by heating to 900 deg. C and keeping at this temperature for 1 hr. The product obtained was intermixed with either sodium di-silicate (75 wt.% waste loading) or borax (85 wt.% slag loading). The mixtures were heat-treated within a temperature range of 25 to 1300 deg. C. The products were examined by X-ray diffraction and infrared spectroscopy. The products prepared at temperatures of up to 1000 deg. C contained both phase typical of the source slag and intermediate phases as well as phases typical of the materials melted at 1350 deg. C such as nepheline, britholite, magnetite and matrix vitreous phase. Vitrification process in batch mixtures consisting of slag surrogate and either sodium di-silicate or sodium tetraborate runs through formation of intermediate phases mainly silico-phosphates capable to incorporate Sm as trivalent actinides surrogate. Reactions in the batch mixtures are in the whole completed by ∼1000 deg. C but higher temperatures are required to homogenize the products. If in the borate-based system the mechanism is close to simple dissolution of slag constituents in the low viscous borate melt, then in the silicate-based system the mechanism was found to be much complicated and includes re-crystallization during melting with segregation of newly-formed nepheline type phase. (authors)

  2. The slag from ELCOGAS IGCC thermal power plant as raw material for the synthesis of glass-ceramic materials. Part I: Thermal behavior of the IGCC slag and synthesis of the parent glass.

    Energy Technology Data Exchange (ETDEWEB)

    Aineto, M.; Acosta, A. [University of Castilla La Mancha, Ciudad Real (Spain)

    2005-12-01

    We report here the results of the first phase of investigation on the melting behavior of the IGCC slag, and the use of this slag as raw component to produce glass ceramics. The vitrifying mixture named ECSCP, is composed of 40% slag, 30% glass cullet and 30% precipitated calcium carbonate obtained as a by-product in a sugar refining plant. This mixture was melted at 1450{sup o}C to obtain the ECSCP parent glass, that was then characterized and its crystallization kinetics studied by thermal analysis. The ECSCP glass exhibit a surface mechanism of crystallization, and will be used to produce anorthite/wollastonite glass ceramics in the second part of the investigation.

  3. High-temperature CO2 capture cycles of hydrated limestone prepared with aluminum (hydr)oxides derived from kaolin

    International Nuclear Information System (INIS)

    Wang, Ke; Zhao, Pengfei; Guo, Xin; Han, Dongtai; Chao, Yang

    2014-01-01

    Highlights: • Hydrated limestone exhibited a higher reactivity and stability. • Microstructure of hydrated limestone was significantly improved. • Hydrated limestone still suffered less loss-incapacity. • Hydrated limestone sorbents with kaolin-based binders were prepared and characterized. • Sorbents prepared from hydrated limestone and Al(OH) 3 binder are a promising sorbent. - Abstract: A simple and convenient process was used to improve the utilization of natural limestone and kaolin for calcium looping technology and environmental applications. The calcined natural limestone modified with the distilled water (denoted as Limestone-W), was systematically studied and compared with the other CaO sorbents (calcium acetate, calcium D-gluconate and calcined natural limestone). These CaO-based sorbents were tested for their CO 2 capture behavior through 20 carbonation/calcination cycles in a thermo-gravimetric analyzer (TGA). Their morphology, pore structure and phase composition before and after carbonation/calcination cycles were determined by scanning electron microscopy, nitrogen adsorption, and X-ray diffraction. The first-cycle and multicycle sorption results revealed that the Limestone-W sorbent exhibited a relatively faster reaction rate and higher cyclic CO 2 capture. The characterization data indicated that the Limestone-W was composed of a special calcium oxide structure with lower crystalline and higher porosity nanoparticles, which appeared to be the main reasons for its higher CO 2 capture capability. However, the Limestone-W still suffered loss of reactivity, even though it was less pronounced than the other CaO sorbent. To avoid this unfavorable effect, a thermally stable inert material (aluminum hydroxide derived from kaolin) was incorporated into the Limestone-W structure. This new sorbent revealed higher stability because the formation of a stable framework of Ca 12 Al 14 O 33 particles hindered densification and sintering of the CaO phase

  4. Study on electrolytic reduction with controlled oxygen flow for iron from molten oxide slag containing FeO

    Directory of Open Access Journals (Sweden)

    Gao Y.M.

    2013-01-01

    Full Text Available A ZrO2-based solid membrane electrolytic cell with controlled oxygen flow was constructed: graphite rod /[O]Fe+C saturated / ZrO2(MgO/(FeO slag/iron crucible. The feasibility of extraction of iron from molten oxide slag containing FeO at an applied voltage was investigated by means of the electrolytic cell. The effects of some important process factors on the FeO electrolytic reduction with the controlled oxygen flow were discussed. The results show that: solid iron can be extracted from molten oxide slag containing FeO at 1450ºC and an applied potential of 4V. These factors, such as precipitation and growth of solid iron dendrites, change of the cathode active area on the inner wall of the iron crucible and ion diffusion flux in the molten slag may affect the electrochemical reaction rate. The reduction for Fe2+ ions mainly appears on new iron dendrites of the iron crucible cathode, and a very small amount of iron are also formed on the MSZ (2.18% MgO partially stabilized zirconia tube/slag interface due to electronic conductance of MSZ tube. Internal electronic current through MSZ tube may change direction at earlier and later electrolytic reduction stage. It has a role of promoting electrolytic reduction for FeO in the molten slag at the earlier stage, but will lower the current efficiency at the later stage. The final reduction ratio of FeO in the molten slag can achieve 99%. A novel electrolytic method with controlled oxygen flow for iron from the molten oxide slag containing FeO was proposed. The theory of electrolytic reduction with the controlled oxygen flow was developed.

  5. Evaluation of novel reactive MgO activated slag binder for the immobilisation of lead and zinc

    OpenAIRE

    Jin, Fei; Al-Tabbaa, Abir

    2014-01-01

    Although Portland cement is the most widely used binder in the stabilisation/solidification (S/S) processes, slag-based binders have gained significant attention recently due to their economic and environmental merits. In the present study, a novel binder, reactive MgO activated slag, is compared with hydrated lime activated slag in the immobilisation of lead and zinc. A series of lead or zinc-doped pastes and mortars were prepared with metal to binder ratio from 0.25% to 1%. The hydration pr...

  6. Fabrication of slag-glass composite with controlled porosity

    Directory of Open Access Journals (Sweden)

    Ranko Adziski

    2008-06-01

    Full Text Available The preparation and performance of porous ceramics made from waste materials were investigated. Slag from thermal electrical plant Kakanj (Bosnia and Herzegovina with defined granulations: (0.500÷0.250 mm; (0.250÷0.125 mm; (0.125÷0.063 mm; (0.063÷0.045 mm and 20/10 wt.% of the waste TV screen glass with a granulation <0.063 mm were used for obtaining slag-glass composites with controlled porosity. The one produced from the slag powder fraction (0.125÷0.063 mm and 20 wt.% TV screen glass, sintered at 950°C/2h, was considered as the optimal. This system possesses open porosity of 26.8±1.0%, and interconnected pores with the size of 250–400 μm. The values of E-modulus and bending strength of this composite were 10.6±0.6 GPa and 45.7±0.7 MPa, respectively. The coefficient of thermal expansion was 8.47·10-6/°C. The mass loss in 0.1M HCl solution after 30 days was 1.2 wt.%. The permeability and the form coefficient of the porous composite were K0=0.12 Da and C0=4.53·105 m-1, respectively. The porous composite shows great potential to be used as filters, diffusers for water aeration, dust collectors, acoustic absorbers, etc.

  7. Characterization of ancient Indian iron and entrapped slag ...

    Indian Academy of Sciences (India)

    year old Indian iron using microprobe techniques (EDS, XRD and PIXE). Several different local locations in the iron matrix and in the entrapped slag inclusions were analyzed. The P content of the metallic iron matrix was very heterogeneous.

  8. Multiscale Micromechanical Modeling of Polymer/Clay Nanocomposites and the Effective Clay Particle

    Science.gov (United States)

    Sheng, Nuo; Boyce, Mary C.; Parks, David M.; Manovitch, Oleg; Rutledge, Gregory C.; Lee, Hojun; McKinley, Gareth H.

    2003-03-01

    Polymer/clay nanocomposites have been observed to exhibit enhanced mechanical properties at low weight fractions (Wp) of clay. Continuum-based composite modeling reveals that the enhanced properties are strongly dependent on particular features of the second-phase ¡°particles¡+/-; in particular, the particle volume fraction (fp), the particle aspect ratio (L/t), and the ratio of particle mechanical properties to those of the matrix. However, these important aspects of as-processed nanoclay composites have yet to be consistently and accurately defined. A multiscale modeling strategy was developed to account for the hierarchical morphology of the nanocomposite: at a lengthscale of thousands of microns, the structure is one of high aspect ratio particles within a matrix; at the lengthscale of microns, the clay particle structure is either (a) exfoliated clay sheets of nanometer level thickness or (b) stacks of parallel clay sheets separated from one another by interlayer galleries of nanometer level height. Here, quantitative structural parameters extracted from XRD patterns and TEM micrographs are used to determine geometric features of the as-processed clay ¡°particles¡+/-, including L/t and the ratio of fp to Wp. These geometric features, together with estimates of silicate lamina stiffness obtained from molecular dynamics simulations, provide a basis for modeling effective mechanical properties of the clay particle. The structure-based predictions of the macroscopic elastic modulus of the nanocomposite as a function of clay weight fraction are in excellent agreement with experimental data. The adopted methodology offers promise for study of related properties in polymer/clay nanocomposites.

  9. Slagging and fouling evaluation of PC-fired boilers using AshPro{sup SM}

    Energy Technology Data Exchange (ETDEWEB)

    Ma, Zhanhua; Iman, Felicia; Lu, Pisi [SmartBurn, LLC, Madison, WI (United States)

    2013-07-01

    SmartBurn {sup registered} applied AshPro{sup SM} model to two 512 MW Tangential-fired (T-fired) boilers firing US western sub- bituminous coals to evaluate the boiler slagging behaviors with different operating conditions and OFA. The boiler convective pass fouling behaviors with three different coals were also evaluated. The slagging evaluation results indicate that the OFA configuration and air flow distribution have dramatically impacts on the ash impaction rates and slagging patterns on the furnace walls. Deposit growth and strength vary at the different regions of the furnace walls. The fouling evaluation reveals that the tube bank configuration, the amount of incoming ash, the profiles of flue gas temperature, velocity, and species all have significant impacts on fouling deposit formation, growth, and strength development. In addition, the varying ash particle sizes and chemical compositions from different coals also play important roles on the fouling deposit strength development and removal. The investigation demonstrated that AshPro{sup SM} model can be used to evaluate localized slagging and fouling problems that are related to specific boiler configuration and operating conditions. It can be used to identify the major causes of ash deposition and can guide changes in boiler operation.

  10. Effect of additives in reducing ash sintering and slagging in biomass combustion applications

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Liang

    2012-07-01

    marble sludge was considered as the main reason to prevent sintering of two biomass ashes. Addition of sewage sludge enhanced contents of inert minerals and reduced melted fraction in two biomass ashes. These inert minerals are (1) directly from the added sludge and (2) formed due to reaction between aluminosilicates in sludge and K containing species in the biomass ashes. Therefore, sintering degrees of the two biomass ashes were reduced upon sewage sludge addition. Clay sludge addition resulted in more severe sintering behaviors of the wood waste ash, as a result of formation of more Si rich melts upon heating. Effects of additives on ash slagging behaviors were further investigated during combustion of wood waste pellets in an industry scale boiler. It was found that the wood waste ash had a high slagging tendency and silicate-alkali chemistry played a dominating role during the ash sintering process. The addition of marble sludge significantly reduced the slag formation during wood waste pellets combustion. This occurred because marble sludge restrained accumulation of melted ash and contributed to formation of high temperature melting potassium/sodium calcium silicates. The sewage sludge addition gave a less pronounced anti-slagging effect on wood waste pellets combustion. The composition of the formed slag was changed from low temperature melting silicates to high temperature melting mineral phases. In addition, the size and sintering degree of the formed slag decreased considerably, improving the operation conditions of the boiler.(Author)

  11. Study on the ratio and properties of the slurry of light insulation masonry with volcanic slag

    Science.gov (United States)

    Liguang, Xiao; Dawei, Jiang

    2017-12-01

    Volcanic slag is a kind of natural high quality porous material, and it has a good thermal insulation effect, and it is an extremely rich natural resource. Therefore, this paper adopts the natural volcanic slag as the aggregate to build the insulation mortar mix design for the slag masonry, and tests the related performance of the mortar. The results show that adopts natural volcanic slag as the aggregate and the cement use fly ash to replace, and the appropriate uniform sealing pores were introduced into the mortar mix. The performance of the manufactured products can meet the requirements of JC/T890. The coefficient of thermal conductivity of lightweight masonry mortar is less than 0.14W/(m•K), and the frost resistance is greater than 100 times, and it is with a low price.

  12. Clay intercalation and influence on crystallinity of EVA-based clay nanocomposites

    International Nuclear Information System (INIS)

    Chaudhary, D.S.; Prasad, R.; Gupta, R.K.; Bhattacharya, S.N.

    2005-01-01

    Various polymer clay nanocomposites (PCNs) were prepared from ethylene vinyl acetate copolymer (EVA) with 9, 18 and 28% vinyl acetate (VA) content filled with different wt.% (2.5, 5 and 7.5) of a Montmorillonite-based organo-modified clay (Cloisite[reg] C15A and C30B). The PCNs were prepared using melt blending techniques. Morphological information regarding intercalation and exfoliation were determined by using wide-angle X-ray scattering (WAXS) and transmission electron microscopy (TEM). WAXS and TEM confirmed that increasing the VA content was necessary to achieve greater clay-polymer interaction as seen from the comparatively higher intercalation of clay platelets with 28% VA. The effect of addition of clay on the development and the modification of crystalline morphology in EVA matrix was also studied using WAXS and temperature-modulated differential scanning calorimetry (MDSC). Results are presented showing that the addition of clay platelets does not increase the matrix crystallinity but the morphology was significantly modified such that there was an increase in the 'rigid' amorphous phase. Mechanical properties were also evaluated against the respective morphological information for each specimen and there are indications that the level of clay-polymer interaction plays a significant role in such morphological modification, and in such a way that affects the final PCN mechanical properties which has wide and significant applications in the packaging industries

  13. Effects of phosphate limestone on structure and quality under sugarcane vertisoles

    Directory of Open Access Journals (Sweden)

    Pedro Cairo Cairo

    2017-10-01

    Full Text Available The work was developed in sugarcane areas of cuban vertisols of the north coast of the province of Villa Clara municipality of Sagua la Grande, with the aim of evaluating the effectiveness of phosphate limestone and their combinations with fertilizers and organic manure on the structure and quality of vertisols under sugarcane cultivation. An experiment with phosphate limestone levels and combinations with organic manure (compost, filter cake and fertilizers (NPK was carried out on a wasstrip-block design. A soil analysis was performedat the depth of 0-20 and 20 -40 cm 36 months after the application of treatments. Organic matter, stable aggregates, factor structure, permeability, T value, exchangeable cations, index soil quality and productivity of sugarcane were evaluated. Phosphate limestone and there combinations with organic manures manifested significant effects on soil structure both in the surface layer and subsurface with residual impact over time to 36 months. The results show the close relationship between phosphate limestone and there combinations with organic manures on soil quality index additive, yield of sugarcane and economic impact.

  14. Comparison of Grinding Characteristics of Converter Steel Slag with and without Pretreatment and Grinding Aids

    Directory of Open Access Journals (Sweden)

    Jihui Zhao

    2016-10-01

    Full Text Available The converter steel slag cannot be widely used in building materials for its poor grindability. In this paper, the grinding characteristics of untreated and pretreated (i.e., magnetic separation steel slag were compared. Additionally, the grinding property of pretreated steel slag was also studied after adding grinding aids. The results show that the residues (i.e., oversize substance that passed a 0.9 mm square-hole screen can be considered as the hardly grinding phases (HGP and its proportion is about 1.5%. After the initial 20 min grinding, the RO phase (RO phase is a continuous solid solution which is composed of some divalent metal oxides, such as FeO, MgO, MnO, CaO, etc., calcium ferrite, and metallic iron phase made up most of the proportion of the HGP, while the metallic iron made up the most component after 70 min grinding. The D50 of untreated steel slag could only reach 32.89 μm after 50 min grinding, but that of pretreated steel slag could reach 18.16 μm after the same grinding time. The grinding efficiency of steel slag was obviously increased and the particle characteristics were improved after using grinding aids (GA, especially the particle proportions of 3–32 μm were obviously increased by 7.24%, 7.22%, and 10.63% after 40 min, 50 min, and 60 min grinding, respectively. This is mainly because of the reduction of agglomeration and this effect of GA was evidenced by SEM (scanning electron microscope images.

  15. Accelerated weathering of limestone for CO2 mitigation opportunities for the stone and cement industries

    Science.gov (United States)

    Langer, W.H.; Juan, C.A.S.; Rau, G.H.; Caldeira, K.

    2009-01-01

    Large amounts of limestone fines coproduced during the processing of crushed limestone may be useful in the sequestration of carbon dioxide (CO 2). Accelerated weathering of limestone (AWL) is proposed as a low-tech method to capture and sequester CO2 from fossil fuel-fired power plants and other point-sources such as cement manufacturing. AWL reactants are readily available, inexpensive, and environmentally benign. Waste CO 2 is hydrated with water to produce carbonic acid, which then reacts with and is neutralized by limestone fines, thus converting CO2 gas to dissolved calcium bicarbonate. AWL waste products can be disposed of in the ocean. Feasibility requires access to an inexpensive source of limestone and to seawater, thus limiting AWL facilities within about 10 km of the coastline. The majority of U.S. coastal power generating facilities are within economical transport distance of limestone resources. AWL presents opportunities for collaborative efforts among the crushed stone industry, electrical utilities, cement manufactures, and research scientists.

  16. Clay Dispersibility and Soil Friability-Testing the Soil Clay-to-Carbon Saturation Concept

    DEFF Research Database (Denmark)

    Schjønning, Per; de Jonge, Lis Wollesen; Munkholm, Lars Juhl

    2012-01-01

    Soil organic carbon (OC) influences clay dispersibility, which affects soil tilth conditions and the risk of vertical migration of clay colloids. No universal lower threshold of OC has been identified for satisfactory stabilization of soil structure. We tested the concept of clay saturation with OC...... as a predictor of clay dispersibility and soil friability. Soil was sampled 3 yr in a field varying in clay content (∼100 to ∼220 g kg−1 soil) and grown with different crop rotations. Clay dispersibility was measured after end-over-end shaking of field-moist soil and 1- to 2-mm sized aggregates either air......-dried or rewetted to −100 hPa matric potential. Tensile strength of 1- to 2-, 2- to 4-, 4- to 8-, and 8- to 16-mm air-dried aggregates was calculated from their compressive strength, and soil friability estimated from the strength–volume relation. Crop rotation characteristics gave only minor effects on clay...

  17. CARBONIFEROUS CORALS AND CHAETETIDS FROM EXOTIC LIMESTONE BLOCK OF THE CRIMEA

    Directory of Open Access Journals (Sweden)

    VICTOR OGAR

    2015-11-01

    Full Text Available A chaetetid sponge and coral fauna from a Carboniferous exotic limestone block in the Lower Jurassic Esciorda olistostrome on the Bodrak River (Crimean Mountains are described for the first time. The Bodrak exotic block is composed of massive limestone. It contains the chaetetid Chaetetes (Boswellia sp., the tabulate coral Multithecopora sp., and poorly preserved rugose corals, including Dibunophyllum? sp., Cordibia? sp. and gen. et sp. indet. Only the fasciculate colonies of the rugose coral Lytvophyllum askynensis (Kossovaya, 2009 are confidently identified. The studied association of fossils is similar to that of the Donets Basin and the Urals and confirms the Lower Bashkirian age of the Bodrak limestone block. 

  18. Feasibility Assessment of Incorporating Copper Slag as a Sand Substitute to Attain Sustainable Production Perspective in Concrete

    Directory of Open Access Journals (Sweden)

    Akshaykumar M. Bhoi

    2018-01-01

    Full Text Available Motivated by the sustainable production perspective, a laboratory testing program is exercised to ascertain the feasibility of utilizing copper slag in place of the natural fine aggregate in concrete. Totally, fifteen concrete mixtures were prepared to incorporate copper slag in place of the fine aggregate in concrete. The attributes of concrete specimens made with varying proportions of copper slag were compared (ranging from 0% to 100% substitution at a w/c ratio of 0.44, and the optimum percentage of copper slag was decided. The w/c ratio in the mix containing optimum copper slag percentage was then varied (from 0.42 to 0.36 to examine the influence of the change in the quantity of available water on the strength attributes of concrete. Concrete specimens were assessed for workability, density, compressive strength, flexural strength, and split tensile strength. SEM images and X-ray diffractograms of concrete specimens were also studied. The results obtained indicated a significant increase in workability and a small rise in the bulk density of concrete. The study concludes that substituting 60% sand with copper slag results in better compressive strength compared to control concrete and can be improved further by reducing the w/c ratio in the mix.

  19. Synthesis of Titanium Oxycarbide from Titanium Slag by Methane-Containing Gas

    Science.gov (United States)

    Dang, Jie; Fatollahi-Fard, Farzin; Pistorius, Petrus Christiaan; Chou, Kuo-Chih

    2018-02-01

    In this study, reaction steps of a process for synthesis of titanium oxycarbide from titanium slag were demonstrated. This process involves the reduction of titanium slag by a methane-hydrogen-argon mixture at 1473 K (1200 °C) and the leaching of the reduced products by hydrofluoric acid near room temperature to remove the main impurity (Fe3Si). Some iron was formed by disproportionation of the main M3O5 phase before gaseous reduction started. Upon reduction, more iron formed first, followed by reduction of titanium dioxide to suboxides and eventually oxycarbide.

  20. SBR Brazilian organophilic/clay nanocomposites

    International Nuclear Information System (INIS)

    Guimaraes, Thiago R.; Valenzuela-Diaz, Francisco R.; Morales, Ana Rita; Paiva, Lucilene B.

    2009-01-01

    The aim of this work is the obtaining of SBR composites using a Brazilian raw bentonite and the same bentonite treated with an organic salt. The clays were characterized by XRD. The clay addition in the composites was 10 pcr. The composites were characterized by XRD and had measured theirs tension strength (TS). The composite with Brazilian treated clay showed TS 233% higher than a composite with no clay, 133% higher than a composite with Cloisite 30B organophilic clay and 17% lower than a composite with Cloisite 20 A organophilic clay. XRD and TS data evidence that the composite with Brazilian treated clay is an intercalated nanocomposite. (author)