Glass formulation for phase 1 high-level waste vitrification

Energy Technology Data Exchange (ETDEWEB)

Vienna, J.D.; Hrma, P.R.

1996-04-01

The purpose of this study is to provide potential glass formulations for prospective Phase 1 High-Level Waste (HLW) vitrification at Hanford. The results reported here will be used to aid in developing a Phase 1 HLW vitrification request for proposal (RFP) and facilitate the evaluation of ensuing proposals. The following factors were considered in the glass formulation effort: impact on total glass volume of requiring the vendor to process each of the tank compositions independently versus as a blend; effects of imposing typical values of B{sub 2}O{sub 3} content and waste loading in HLW borosilicate glasses as restrictions on the vendors (according to WAPS 1995, the typical values are 5--10 wt% B{sub 2}O{sub 3} and 20--40 wt% waste oxide loading); impacts of restricting the processing temperature to 1,150 C on eventual glass volume; and effects of caustic washing on any of the selected tank wastes relative to glass volume.

Plasma arc and cold crucible furnace vitrification for medium level waste: a review

International Nuclear Information System (INIS)

Poitou, S.; Fiquet, O.; Bourdeloie, C.; Gramondi, P.; Rebollo, F.; Girold, C.; Charvillat, J.P.; Boen, R.; Jouan, A.; Ladirat, C.; Nabot, J.P.; Ochem, D.; Baronnet, J.M.

2001-01-01

Initially developed for high-level waste reprocessing, several vitrification processes have been under study since the 80's at the French Atomic Energy Commission (CEA) for other waste categories. According to the French law concerning waste management research passed on December 30, 1991, vitrification may be applied to mixed medium-level waste. A review of processes developed at CEA is presented: cold crucible furnace heated by induced current, refractory furnace heated by nitrogen transferred arc plasma torch, and coupling of cold crucible furnace with oxygen transferred plasma arc twin torch. Furthermore, gas post-combustion has been studied with an oxygen non-transferred plasma torch. (authors)

Multipurpose optimization models for high level waste vitrification

International Nuclear Information System (INIS)

Hoza, M.

1994-08-01

Optimal Waste Loading (OWL) models have been developed as multipurpose tools for high-level waste studies for the Tank Waste Remediation Program at Hanford. Using nonlinear programming techniques, these models maximize the waste loading of the vitrified waste and optimize the glass formers composition such that the glass produced has the appropriate properties within the melter, and the resultant vitrified waste form meets the requirements for disposal. The OWL model can be used for a single waste stream or for blended streams. The models can determine optimal continuous blends or optimal discrete blends of a number of different wastes. The OWL models have been used to identify the most restrictive constraints, to evaluate prospective waste pretreatment methods, to formulate and evaluate blending strategies, and to determine the impacts of variability in the wastes. The OWL models will be used to aid in the design of frits and the maximize the waste in the glass for High-Level Waste (HLW) vitrification

High-level waste processing and conditioning: vitrification

International Nuclear Information System (INIS)

Bonniaud, R.

1981-02-01

The vitrification process used to treat fission product solutions at the Marcoule Vitrification Plant is described. The type of waste processed is characterized by its very high activity and the long lifetimes of some of the emitters that it contains. The performance obtained with this process is given together with the future developments envisaged. The storage of glasses is described as well as their behavior with time [fr

High-level waste vitrification: the state of the art in France

International Nuclear Information System (INIS)

Sombret, C.; Maillet, J.

1988-02-01

This paper describes the main features of the French high-level waste vitrification program. These features include: - extensive R and D for more than 20 years; - successful operation of the AVM facility at Marcoule for about 10 years; - startup of six vitrification lines at La Hague, in the near future. The CEA is pursuing R and D for mid-term vitrification enhancement. New R and D facilities are being built at Marcoule to increase the capacity of vitrification equipment, study glass preparation at even higher temperatures to increase SiO 2 and Al 2 O 3 concentration, and perform extensive testing of samples with very high activity (more than 5,000Ci/l). 8 refs

Processing constraints on high-level nuclear waste glasses for Hanford Waste Vitrification Plant

International Nuclear Information System (INIS)

Hrma, P.R.

1993-09-01

The work presented in this paper is a part of a major technology program supported by the U.S. Department of Energy (DOE) in preparation for the planned operation of the Hanford Waste Vitrification Plant (HWVP). Because composition of Hanford waste varies greatly, processability is a major concern for successful vitrification. This paper briefly surveys general aspects of waste glass processability and then discusses their ramifications for specific examples of Hanford waste streams

Preliminary Hanford Waste Vitrification Plan Waste Form Qualification Plan

International Nuclear Information System (INIS)

Nelson, J.L.

1987-09-01

This Waste Form Qualification Plan describes the waste form qualification activities that will be followed during the design and operation of the Hanford Waste Vitrification Plant to ensure that the vitrified Hanford defense high-level wastes will meet the acceptance requirements of the candidate geologic repositories for nuclear waste. This plan is based on the defense waste processing facility requirements. The content of this plan is based on the assumption that the Hanford Waste Vitrification Plant high-level waste form will be disposed of in one of the geologic repository projects. Proposed legislation currently under consideration by Congress may change or delay the repository site selection process. The impacts of this change will be assessed as details of the new legislation become available. The Plan describes activities, schedules, and programmatic interfaces. The Waste Form Qualification Plan is updated regularly to incorporate Hanford Waste Vitrification Plant-specific waste acceptance requirements and to serve as a controlled baseline plan from which changes in related programs can be incorporated. 10 refs., 5 figs., 5 tabs

Vitrification testing of simulated high-level radioactive waste at Hanford

International Nuclear Information System (INIS)

Perez, J.M. Jr.; Nakaoka, R.R.

1986-03-01

The Hanford Waste Vitrification Plant may apply vitrification technology, being developed at Pacific Northwest Laboratory, to solidify selected Hanford waste streams prior to disposal in a federal repository. Based on the first stage of flowsheet development and laboratory testing, a reference working glass and two candidate simulated feed slurries were recommended for vitrification testing. Over 500 hours of melter testing were performed in 1985 during prototype vitrification experiments. Testing demonstrated that the slurry compositions had acceptable processing characteristics in a ceramic melter. A pre-made glass-former frit was determined to be preferred as the method of glass-former addition. Due to a high chromium content in the waste, spinal crystal formation and settling occurred in the glass tank. The nature and extent of off-gas effluents were consistent with past experiments processing slurries containing formic acid

Melter system technology testing for Hanford Site low-level tank waste vitrification

International Nuclear Information System (INIS)

Wilson, C.N.

1996-01-01

Following revisions to the Tri-Party Agreement for Hanford Site cleanup, which specified vitrification for Complete melter feasibility and system operability immobilization of the low-level waste (LLW) tests, select reference melter(s), and establish reference derived from retrieval and pretreatment of the radioactive LLW glass formulation that meets complete systems defense wastes stored in 177 underground tanks, commercial requirements (June 1996). Available melter technologies were tested during 1994 to 1995 as part of a multiphase program to select reference Submit conceptual design and initiate definitive design technologies for the new LLW vitrification mission

Mercury reduction and removal during high-level radioactive waste processing and vitrification

International Nuclear Information System (INIS)

Eibling, R.E.; Fowler, J.R.

1981-01-01

A reference process for immobilizing the high-level radioactive waste in borosilicate glass has been developed at the Savannah River Plant. This waste contains a substantial amount of mercury from separations processing. Because mercury will not remain in borosilicate glass at the processing temperature, mercury must be removed before vitrification or must be handled in the off-gas system. A process has been developed to remove mercury by reduction with formic acid prior to vitrification. Additional benefits of formic acid treatment include improved sludge handling and glass melter redox control

Hanford Waste Vitrification Plant: Preliminary description of waste form and canister

International Nuclear Information System (INIS)

Mitchell, D.E.

1986-01-01

In July 1985, the US Department of Energy's Office of Civilian Radioactive Waste Management established the Waste Acceptance Process as the means by which defense high-level waste producers, such as the Hanford Waste Vitrification Plant, will develop waste acceptance requirements with the candidate geologic repositories. A complete description of the Waste Acceptance Process is contained in the Preliminary Hanford Waste Vitrification Plant Waste Form Qualification Plan. The Waste Acceptance Process defines three documents that high-level waste producers must prepare as a part of the process of assuming that a high-level waste product will be acceptable for disposal in a geologic repository. These documents are the Description of Waste Form and Canister, Waste Compliance Plan, and Waste Qualification Report. This document is the Hanford Waste Vitrification Plant Preliminary Description of Waste Form and Canister for disposal of Neutralized Current Acid Waste. The Waste Acceptance Specifications for the Hanford Waste Vitrification Plant have not yet been developed, therefore, this document has been structured to corresponds to the Waste Acceptance Preliminary Specifications for the Defense Waste Processing Facility High-Level Waste Form. Not all of the information required by these specifications is appropriate for inclusion in this Preliminary Description of Waste Form and Canister. Rather, this description is limited to information that describes the physical and chemical characteristics of the expected high-level waste form. The content of the document covers three major areas: waste form characteristics, canister characteristics, and canistered waste form characteristics. This information will be used by the candidate geologic repository projects as the basis for preliminary repository design activities and waste form testing. Periodic revisions are expected as the Waste Acceptance Process progresses

Vitrification chemistry and nuclear waste

International Nuclear Information System (INIS)

Plodinec, M.J.

1985-01-01

The vitrification of nuclear waste offers unique challenges to the glass technologist. The waste contains 50 or 60 elements, and often varies widely in composition. Most of these elements are seldom encountered in processing commercial glasses. The melter to vitrify the waste must be able to tolerate these variations in composition, while producing a durable glass. This glass must be produced without releasing hazardous radionuclides to the environment during any step of the vitrification process. Construction of a facility to convert the nearly 30 million gallons of high-level nuclear waste at the Savannah River Plant into borosilicate glass began in late 1983. In developing the vitrification process, the Savannah River Laboratory has had to overcome all of these challenges to the glass technologist. Advances in understanding in three areas have been crucial to our success: oxidation-reduction phenomena during glass melting; the reaction between glass and natural wastes; and the causes of foaming during glass melting

Design features of a full-scale high-level waste vitrification system

International Nuclear Information System (INIS)

Siemens, D.H.; Bonner, W.F.

1976-08-01

A system has been designed and is currently under construction for vitrification of commercial high-level waste. The process consists of a spray calciner coupled to an in-can melter. Due to the high radiation levels expected, this equipment is designed for totally remote operation and maintenance. The in-cell arrangement of this equipment has been developed cooperatively with a nuclear fuel reprocessor. The system will be demonstrated both full scale with nonradioactive simulated waste and pilot scale with actual high-level waste

An experimental feasibility study on vitrification of Low - and medium-level radioactive waste

International Nuclear Information System (INIS)

Park, Jongkil; Song, Myungjae; Choe, Youngson; Cho, Myungyul

1996-01-01

Laboratory and pilot tests(all cold tests) were carried out to examine the possibility of vitrification of low-level radioactive waste such as combustible DAW(protection clothes and vinyl seat), ion exchange resins, and evaporator bottoms with three types of vitrification equipment. Pyrolyzed or dried waste material and glass formers were fed into the melting cavity, converted to molten glassy mixture, and poured into a canister. For examination of the optimal ash contents in borosilicate glass waste forms with respect to waste types, compressive strength tests were conducted for several samples of ash contents. In the case of protection clothes, vinyl seat, and spent resin was rapidly reduced up to 5 or 6 times lower than that of neat glass, but hardly changed for dried evaporator bottoms. In order to investigate the possibility of direct vitrification, combustible DAW and spent resin were directly fed into the in-can melter and Pt crucible. Pilot scale joule-heated melter in which plate type electrodes were employed to generate heat and whose melting cavity maintained a near constant molten glass level throughout the vitrification process, was designed and constructed. The total amount of molten glass in the melter was about 125 Kg and the average processing rate was 10 ∼ 15 Kg/h. At least 10 hr of retention time was considered for the best quality of the glassy waste form throughout the long-term tests

Hanford Waste Vitrification Plant

International Nuclear Information System (INIS)

Larson, D.E.; Allen, C.R.; Kruger, O.L.; Weber, E.T.

1991-10-01

The Hanford Waste Vitrification Plant (HWVP) is being designed to immobilize pretreated Hanford high-level waste and transuranic waste in borosilicate glass contained in stainless steel canisters. Testing is being conducted in the HWVP Technology Development Project to ensure that adapted technologies are applicable to the candidate Hanford wastes and to generate information for waste form qualification. Empirical modeling is being conducted to define a glass composition range consistent with process and waste form qualification requirements. Laboratory studies are conducted to determine process stream properties, characterize the redox chemistry of the melter feed as a basis for controlling melt foaming and evaluate zeolite sorption materials for process waste treatment. Pilot-scale tests have been performed with simulated melter feed to access filtration for solids removal from process wastes, evaluate vitrification process performance and assess offgas equipment performance. Process equipment construction materials are being selected based on literature review, corrosion testing, and performance in pilot-scale testing. 3 figs., 6 tabs

Material chemistry challenges in vitrification of high level radioactive waste

International Nuclear Information System (INIS)

Kaushik, C.P.

2008-01-01

Full text: Nuclear technology with an affective environmental management plan and focused attention on safety measures is a much cleaner source of electricity generation as compared to other sources. With this perspective, India has undertaken nuclear energy program to share substantial part of future need of power. Safe containment and isolation of nuclear waste from human environment is an indispensable part of this programme. Majority of radioactivity in the entire nuclear fuel cycle is high level radioactive liquid waste (HLW), which is getting generated during reprocessing of spent nuclear fuels. A three stage strategy for management of HLW has been adopted in India. This involves (i) immobilization of waste oxides in stable and inert solid matrices, (ii) interim retrievable storage of the conditioned waste product under continuous cooling and (iii) disposal in deep geological formation. Borosilicate glass matrix has been adopted in India for immobilization of HLW. Material issue are very important during the entire process of waste immobilization. Performance of the materials used in nuclear waste management determines its safety/hazards. Material chemistry therefore has a significant bearing on immobilization science and its technological development for management of HLW. The choice of suitable waste form to deploy for nuclear waste immobilization is difficult decision and the durability of the conditioned product is not the sole criterion. In any immobilization process, where radioactive materials are involved, the process and operational conditions play an important role in final selection of a suitable glass formulation. In remotely operated vitrification process, study of chemistry of materials like glass, melter, materials of construction of other equipment under high temperature and hostile corrosive condition assume significance for safe and un-interrupted vitrification of radioactive to ensure its isolation waste from human environment. The present

Design and operation of high level waste vitrification and storage facilities

International Nuclear Information System (INIS)

1992-01-01

The conversion of high level wastes (HLW) into solids has been studied for the past 30 years, primarily in those countries engaged in the reprocessing of nuclear fuels. Production and demonstration calcination and solidification plants have been operated by using waste solutions from fuels irradiated at various burnup rates, depending on the reactor type. Construction of more advanced solidification processes is now in progress in several countries to permit the handling of high burnup power reactor fuel wastes. The object of this report is to provide detailed information and references for those vitrification systems in advanced stages of implementation. Some less detailed information will be provided for previously developed immobilization systems. The report will examine the HLLW arising from the various locations, the features of each process as well as the stage of development, scale-up potential and flexibility of the processes. Since the publication of IAEA Technical Reports Series No. 176, Techniques for the Solidification of High-Level Wastes great progress on this subject has been made. The AVM in France has been operated successfully for 11 years and France has completed construction at La Hague of two vitrification plants that are based on the AVM rotary calciner/metallic melter process. A similar plant is under construction at Sellafield. The ceramic melter process has been chosen by several countries. Germany has successfully operated the PAMELA vitrification plant. Since 1986, Belgoprocess has continued to operate this facility. The former USSR operated the EP-500 plant from 1986 to 1988. In addition, two ceramic melter vitrification plants are nearing completion in the USA at Savannah River and West Valley and plans are being made to use this technology at Hanford as well as in Japan, Germany and India. This major progress attests to the maturity of these technologies for vitrifying HLLW to make a borosilicate glass for disposal of the waste. 67

Vitrification Studies with DOE Low-Level Mixed Waste Wastewater Treatment Sludges

International Nuclear Information System (INIS)

Cicero, C.A.; Andrews, M.K.; Bickford, D.F.; Hewlett, K.J.; Bennert, D.M.; Overcamp, T.J.

1995-01-01

Vitrification studies with simulated Low Level Mixed Waste (LLMW) sludges were performed at the Savannah River Technology Center (SRTC). These studies focused on finding the optimum glass compositions for four simulated LLMW wastewater treatment sludges and were based on both crucible-scale and pilot-scale studies. Optimum compositions were determined based on the maximum waste loading achievable without sacrificing glass integrity

Prospects for vitrification of mixed wastes at ANL-E

International Nuclear Information System (INIS)

Mazer, J.; No, Hyo.

1993-01-01

This report summarizes a study evaluating the prospects for vitrification of some of the mixed wastes at ANL-E. This project can be justified on the following basis: Some of ANL-E's mixed waste streams will be stabilized such that they can be treated as a low-level radioactive waste. The expected volume reduction that results during vitrification will significantly reduce the overall waste volume requiring disposal. Mixed-waste disposal options currently used by ANL-E may not be permissible in the near future without treatment technologies such as vitrification

Vitrification technology for Hanford Site tank waste

International Nuclear Information System (INIS)

Weber, E.T.; Calmus, R.B.; Wilson, C.N.

1995-04-01

The US Department of Energy's (DOE) Hanford Site has an inventory of 217,000 m 3 of nuclear waste stored in 177 underground tanks. The DOE, the US Environmental Protection Agency, and the Washington State Department of Ecology have agreed that most of the Hanford Site tank waste will be immobilized by vitrification before final disposal. This will be accomplished by separating the tank waste into high- and low-level fractions. Capabilities for high-capacity vitrification are being assessed and developed for each waste fraction. This paper provides an overview of the program for selecting preferred high-level waste melter and feed processing technologies for use in Hanford Site tank waste processing

Vitrification technology for treating low-level waste from nuclear facilities

International Nuclear Information System (INIS)

Oniki, Toshiro; Nabemoto, Toyonobu; Fukui, Toshiki

2016-01-01

The development of technologies for treating nuclear waste generated by nuclear power plants and reprocessing plants during their operation or decommissioning is underway both in Japan and abroad. Of the many types of treatment technologies that have been developed, vitrification technology is attracting attention as being the most promising technology for converting such waste into a stable state. As a brief review of technical developments aimed at reducing nuclear waste and finding a solution to the final disposal issue, this paper describes approaches to completing the development of vitrification technology in Japan, including IHI's activities. (author)

Vitrification of reactor wastes

International Nuclear Information System (INIS)

Jouan, A.

1993-01-01

The vitrification of low and intermediate level wastes from the NPP operation has been studied in the frame of a Franco-Czech agreement. The laboratory experiments concentrated on a search for a suitable borosilicate glass matrix which could incorporate relatively high quantities of boron and sodium, main components of liquid wastes from the WWER reactor type NPPs. A relatively wide area of waste compositions has been studied and properties of glasses suitable for the technology and waste disposal were measured. Great attention has been paid to the chemical stability (leachability), other properties like thermal dependence of viscosity and electrical conductivity of melts, and the microstructure of the final solidification product have also been evaluated. The feasibility of the vitrification process has been proved during pilot plant tests which were accomplished at the French establishment in Marcoule. The results of tests were promising. (authors). 4 tabs., 7 figs

Vitrification of reactor wastes

Energy Technology Data Exchange (ETDEWEB)

Jouan, A [CEA Centre d` Etudes de la Vallee du Rhone, 30 - Marcoule (France). Dept. des Procedes de Retraitement; Sussmilch, J [Nuclear Research Institut, Rez (Czech Republic)

1994-12-31

The vitrification of low and intermediate level wastes from the NPP operation has been studied in the frame of a Franco-Czech agreement. The laboratory experiments concentrated on a search for a suitable borosilicate glass matrix which could incorporate relatively high quantities of boron and sodium, main components of liquid wastes from the WWER reactor type NPPs. A relatively wide area of waste compositions has been studied and properties of glasses suitable for the technology and waste disposal were measured. Great attention has been paid to the chemical stability (leachability), other properties like thermal dependence of viscosity and electrical conductivity of melts, and the microstructure of the final solidification product have also been evaluated. The feasibility of the vitrification process has been proved during pilot plant tests which were accomplished at the French establishment in Marcoule. The results of tests were promising. (authors). 4 tabs., 7 figs.

Vitrification of low-level radioactive waste in a slagging combustor

International Nuclear Information System (INIS)

Holmes, M.J.; Downs, W.; Higley, B.A.

1995-07-01

The suitability of a Babcock ampersand Wilcox cyclone furnace to vitrify a low-level radioactive liquid waste was evaluated. The feed stream contained a mixture of simulated radioactive liquid waste and glass formers. The U.S. Department of Energy is testing technologies to vitrify over 60,000,000 gallons of this waste at the Hanford site. The tests reported here demonstrated the technical feasibility of Babcock ampersand Wilcox's cyclone vitrification technology to produce a glass for near surface disposal. Glass was produced over a period of 24-hours at a rate of 100 to 150 lb/hr. Based on glass analyses performed by an independent laboratory, all of the glass samples had leachabilities at least as low as those of the laboratory glass that the recipe was based upon. This paper presents the results of this demonstration, and includes descriptions of feed preparation, glass properties, system operation, and flue gas composition. The paper also provides discussions on key technical issues required to match cyclone furnace vitrification technology to this U.S. Department of Energy Hanford site application

Characterization and vitrification of Hanford radioactive high level wastes

International Nuclear Information System (INIS)

Tingey, J.M.; Elliott, M.L.; Larson, D.E.; Morrey, E.V.

1991-01-01

Radioactive Neutralized Current Acid Waste (NCAW) samples from the Hanford waste tanks have been chemically, radiochemically and physically characterized. The wastes were processed according to the Hanford Waste vitrification Plant (HWVP) flowsheet, and characterized after each process step. The waste glasses were sectioned and leach tested. Chemical, radiochemical and physical properties of the waste will be presented and compared to nonradioactive simulant data and the HWVP reference composition and properties

Vitrification treatment options for disposal of greater-than-Class-C low-level waste in a deep geologic repository

International Nuclear Information System (INIS)

Fullmer, K.S.; Fish, L.W.; Fischer, D.K.

1994-11-01

The Department of Energy (DOE), in keeping with their responsibility under Public Law 99-240, the Low-Level Radioactive Waste Policy Amendments Act of 1985, is investigating several disposal options for greater-than-Class C low-level waste (GTCC LLW), including emplacement in a deep geologic repository. At the present time vitrification, namely borosilicate glass, is the standard waste form assumed for high-level waste accepted into the Civilian Radioactive Waste Management System. This report supports DOE's investigation of the deep geologic disposal option by comparing the vitrification treatments that are able to convert those GTCC LLWs that are inherently migratory into stable waste forms acceptable for disposal in a deep geologic repository. Eight vitrification treatments that utilize glass, glass ceramic, or basalt waste form matrices are identified. Six of these are discussed in detail, stating the advantages and limitations of each relative to their ability to immobilize GTCC LLW. The report concludes that the waste form most likely to provide the best composite of performance characteristics for GTCC process waste is Iron Enriched Basalt 4 (IEB4)

Vitrification of high-level liquid wastes

International Nuclear Information System (INIS)

Varani, J.L.; Petraitis, E.J.; Vazquez, Antonio.

1987-01-01

High-level radioactive liquid wastes produced in the fuel elements reprocessing require, for their disposal, a preliminary treatment by which, through a series of engineering barriers, the dispersion into the biosphere is delayed by 10 000 years. Four groups of compounds are distinguished among a great variety of final products and methods of elaboration. From these, the borosilicate glasses were chosen. Vitrification experiences were made at a laboratory scale with simulated radioactive wastes, employing different compositions of borosilicate glass. The installations are described. A series of tests were carried out on four basic formulae using always the same methodology, consisting of a dry mixture of the vitreous matrix's products and a dry simulated mixture. Several quality tests of the glasses were made 1: Behaviour in leaching following the DIN 12 111 standard; 2: Mechanical resistance; parameters related with the facility of the different glasses for increasing their surface were studied; 3: Degree of devitrification: it is shown that devitrification turns the glasses containing radioactive wastes easily leachable. From all the glasses tested, the composition SiO 2 , Al 2 O 3 , B 2 O 3 , Na 2 O, CaO shows the best retention characteristics. (M.E.L.) [es

Hanford waste vitrification systems risk assessment

International Nuclear Information System (INIS)

Miller, W.C.; Hamilton, D.W.; Holton, L.K.; Bailey, J.W.

1991-09-01

A systematic Risk Assessment was performed to identify the technical, regulatory, and programmatic uncertainties and to quantify the risks to the Hanford Site double-shell tank waste vitrification program baseline (as defined in December 1990). Mitigating strategies to reduce the overall program risk were proposed. All major program elements were evaluated, including double-shell tank waste characterization, Tank Farms, retrieval, pretreatment, vitrification, and grouting. Computer-based techniques were used to quantify risks to proceeding with construction of the Hanford Waste Vitrification Plant on the present baseline schedule. Risks to the potential vitrification of single-shell tank wastes and cesium and strontium capsules were also assessed. 62 refs., 38 figs., 26 tabs

Hanford Waste Vitrification Plant quality assurance program description: Overview and applications

International Nuclear Information System (INIS)

Caplinger, W.H.

1990-12-01

This document describes the Hanford Waste Vitrification Plant Project Quality Assurance Program. This program is being implemented to ensure the acceptability of high-level radioactive canistered waste forms produced by the Hanford Waste Vitrification Plant for disposal in a licensed federal repository. The Hanford Waste Vitrification Plant Quality Assurance Program is comprised of this Quality Assurance Program Description as well as the associated contractors' quality assurance programs. The objective of this Quality Assurance Program Description is to provide the Hanford Waste Vitrification Plant Project participants with guidance and direction for program implementation while satisfying the US Department of Energy Office of Civilian Radioactive Waste Management needs in repository licensing activities with regard to canistered waste forms. To accomplish this objective, this description will be prepared in three parts: Part 1 - Overview and applications document; Part 2 - Development and qualification of the canistered waste form; Part 3 - Production of canistered waste forms. Part 1 describes the background, strategy, application, and content of the Hanford Waste Vitrification Plant Quality Assurance Program. This Quality Assurance Program Description, when complete, is designed to provide a level of confidence in the integrity of the canistered waste forms. 8 refs

Method of vitrificating fine-containing liquid waste

International Nuclear Information System (INIS)

Hagiwara, Minoru; Matsunaka, Kazuhisa.

1989-01-01

This invention concerns a vitrificating method of liquid wastes containing fines (metal powder discharged upon cutting fuel cans) used in a process for treating high level radioactive liquid wastes or a process for treating liquid wastes from nuclear power plants. Liquid wastes containing fines, slurries, etc. are filtered by a filter vessel comprising glass fibers. The fines are supplied as they are to a glass melting furnace placed in the vessel. Filterates formed upon filteration are mixed with other high level radioactive wastes and supplied together with starting glass material to the glass melting furnace. Since the fine-containing liquid wastes are processed separately from high radioactive liquid wastes, clogging of pipeways, etc. can be avoided, supply to the melting furnace is facilitated and the operation efficiency of the vitrification process can be improved. (I.N.)

Vitrification process testing for reference HWVP waste

International Nuclear Information System (INIS)

Perez, J.M. Jr.; Goles, R.W.; Nakaoka, R.K.; Kruger, O.L.

1991-01-01

The Hanford Waste Vitrification Plant (HWVP) is being designed to vitrify high-level radioactive wastes stored on the Hanford site. The vitrification flow-sheet is being developed to assure the plant will achieve plant production requirements and the glass product will meet all waste form requirements for final geologic disposal. The first Hanford waste to be processed by the HWVP will be a neutralized waste resulting from PUREX fuel reprocessing operations. Testing is being conducted using representative nonradioactive simulants to obtain process and product data required to support design, environmental, and qualification activities. Plant/process criteria, testing requirements and approach, and results to date will be presented

Hanford Waste Vitrification Plant Technology Plan

International Nuclear Information System (INIS)

Sexton, R.A.

1988-06-01

The reference Hanford plan for disposal of defense high-level waste is based on waste immobilization in glass by the vitrification process and temporary vitrified waste storage at the Hanford Site until final disposal in a geologic repository. A companion document to the Hanford Waste Management Plan (HWMP) is the Draft, Interim Hanford Waste Management Technology Plan (HWMTP), which provides a description of the technology that must be developed to meet the reference waste management plan. One of the issues in the HWMTP is DST-6, Immobilization (Glass). The HWMTP includes all expense funding needed to complete the Hanford Waste Vitrification Plant (HWVP) project. A preliminary HWVP Technology Plan was prepared in 1985 as a supporting document to the HWMTP to provide a more detailed description of the technology needed to construct and operate a vitrification facility. The plan was updated and issued in 1986, and revised in 1987. This document is an annual update of the plan. The HWVP Technology Plan is limited in scope to technology that requires development or confirmation testing. Other expense-funded activities are not included. The relationship between the HWVP Technology Plan and other waste management issues addressed in the HWMTP is described in section 1.6 of this plan. 6 refs., 4 figs., 34 tabs

Design of equipment used for high-level waste vitrification at the West Valley Demonstration Project

International Nuclear Information System (INIS)

Vance, R.F.; Brill, B.A.; Carl, D.E.

1997-06-01

The equipment as designed, started, and operated for high-level radioactive waste vitrification at the West Valley Demonstration Project in western New York State is described. Equipment for the processes of melter feed make-up, vitrification, canister handling, and off-gas treatment are included. For each item of equipment the functional requirements, process description, and hardware descriptions are presented

Vitrification development for mixed wastes

International Nuclear Information System (INIS)

Merrill, R.; Whittington, K.; Peters, R.

1995-02-01

Vitrification is a promising approach to waste-form immobilization. It destroys hazardous organic compounds and produces a durable and highly stable glass. Vitrification tests were performed on three surrogate wastes during fiscal year 1994; 183-H Solar Evaporation Basin waste from Hanford, bottom ash from the Oak Ridge TSCA incinerator, and saltcrete from Rocky Flats. Preliminary glass development involved melting trials followed by visual homogeneity examination, short-duration leach tests on glass specimens, and long-term leach tests on selected glasses. Viscosity and electrical conductivity measurements were taken for the most durable glass formulations. Results for the saltcrete are presented in this paper and demonstrate the applicability of vitrification technology to this mixed waste

Start-up of commercial high level waste vitrification facilities at La Hague

International Nuclear Information System (INIS)

Sombret, C.; Jouan, A.; Fournier, W.; Alexandre, D.; Leroy, L.

1991-01-01

The paper describes industial experience gained in France for vitrification of fission products generated by spent fuel reprocessing. The continuous vitrification process developed by CEA, SGN and COGEMA is outlined and Marcoule Vitrification Facility (AVM), with output results since start-up of hot operation in June 1978, briefly presented. Vitrification of high-level liquid waste has now entered an industrial phase at La Hague with R7 and T7 facilities. R7 and T7 have each been designed to process FP solutions generated by reprocessing LWR fuel with an initial enrichment of 3.5% and a discharge burn-up of 33,000 MWd/t. R7 active operations began on June, 1989. This facility is now vitrifying the backlog of fission products resulting from the existing UP2 reprocessing plant, which is being currently extended. Scheduled to start early in 1992, T7 will vitrify the fission products, dissolution fines and sodium-rich solutions issuing from UP3 plant

Efficient handling of high-level radioactive cell waste in a vitrification facility analytical laboratory

International Nuclear Information System (INIS)

Roberts, D.W.; Collins, K.J.

1998-01-01

The Savannah River Site''s (SRS) Defense Waste Processing Facility (DWPF) near Aiken, South Carolina, is the world''s largest and the United State''s first high level waste vitrification facility. For the past 1.5 years, DWPF has been vitrifying high level radioactive liquid waste left over from the Cold War. The vitrification process involves the stabilization of high level radioactive liquid waste into borosilicate glass. The glass is contained in stainless steel canisters. DWPF has filled more than 200 canisters 3.05 meters (10 feet) long and 0.61 meters (2 foot) diameter. Since operations began at DWPF in March of 1996, high level radioactive solid waste continues to be generated due to operating the facility''s analytical laboratory. The waste is referred to as cell waste and is routinely removed from the analytical laboratories. Through facility design, engineering controls, and administrative controls, DWPF has established efficient methods of handling the high level waste generated in its laboratory facility. These methods have resulted in the prevention of undue radiation exposure, wasted man-hours, expenses due to waste disposal, and the spread of contamination. This level of efficiency was not reached overnight, but it involved the collaboration of Radiological Control Operations and Laboratory personnel working together to devise methods that best benefited the facility. This paper discusses the methods that have been incorporated at DWPF for the handling of cell waste. The objective of this paper is to provide insight to good radiological and safety practices that were incorporated to handle high level radioactive waste in a laboratory setting

A feasibility study on the vitrification of low-level radioactive waste

Energy Technology Data Exchange (ETDEWEB)

Song, Myung Jae; Park, Jong Kil; Ahn, Hee Jin [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center; Cho, Jeong Mi; Choe, Young Son; Cho, Myeong Ryul [Hankuk Fiber Group (Korea, Republic of)

1995-12-31

A Study was carried out to investigate the feasibility of vitrification for low-and medium-level radioactive waste(LMLW). In order to understand maximum yearly generation volume and composition for each waste streams waste generation trends, which have been produced from nuclear power plants(PWR) in korea, were examined and then technical and economical assessment were performed based on the volume and composition. To select the most promising melters, technical characteristics were analyzed for several melters such as cold crucible melter heated by direct induction(CCM), cold crucible melter heated by vertical electrodes(CCVE), molten metal melter(MM), and plasma melter(PM) which were most likely to be applied to LMLW treatment. Economical assessment was carried out for several treatment strategies with selected melters and resulted in that it was desirable that non-combustibles and spent filter were vitrified with PM, and the others with CCM. For the demonstration of vitrification possibility for protective clothing, vinyl seats, spent resin, and evaporator bottoms, the surrogated wastes were paralyzed or dried at optimal conditions and than specimens contained various percentages of pyrolysis ash were prepared with lab. and pilot scale melters. Compressive strength for these specimens was measured to determine the maximum ash content in glass waste forms. (author). 27 refs., 88 figs.

A feasibility study on the vitrification of low-level radioactive waste

Energy Technology Data Exchange (ETDEWEB)

Song, Myung Jae; Park, Jong Kil; Ahn, Hee Jin [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center; Cho, Jeong Mi; Choe, Young Son; Cho, Myeong Ryul [Hankuk Fiber Group (Korea, Republic of)

1996-12-31

A Study was carried out to investigate the feasibility of vitrification for low-and medium-level radioactive waste(LMLW). In order to understand maximum yearly generation volume and composition for each waste streams waste generation trends, which have been produced from nuclear power plants(PWR) in korea, were examined and then technical and economical assessment were performed based on the volume and composition. To select the most promising melters, technical characteristics were analyzed for several melters such as cold crucible melter heated by direct induction(CCM), cold crucible melter heated by vertical electrodes(CCVE), molten metal melter(MM), and plasma melter(PM) which were most likely to be applied to LMLW treatment. Economical assessment was carried out for several treatment strategies with selected melters and resulted in that it was desirable that non-combustibles and spent filter were vitrified with PM, and the others with CCM. For the demonstration of vitrification possibility for protective clothing, vinyl seats, spent resin, and evaporator bottoms, the surrogated wastes were paralyzed or dried at optimal conditions and than specimens contained various percentages of pyrolysis ash were prepared with lab. and pilot scale melters. Compressive strength for these specimens was measured to determine the maximum ash content in glass waste forms. (author). 27 refs., 88 figs.

Hanford High-Level Waste Vitrification Program at the Pacific Northwest National Laboratory: technology development - annotated bibliography

International Nuclear Information System (INIS)

Larson, D.E.

1996-09-01

This report provides a collection of annotated bibliographies for documents prepared under the Hanford High-Level Waste Vitrification (Plant) Program. The bibliographies are for documents from Fiscal Year 1983 through Fiscal Year 1995, and include work conducted at or under the direction of the Pacific Northwest National Laboratory. The bibliographies included focus on the technology developed over the specified time period for vitrifying Hanford pretreated high-level waste. The following subject areas are included: General Documentation; Program Documentation; High-Level Waste Characterization; Glass Formulation and Characterization; Feed Preparation; Radioactive Feed Preparation and Glass Properties Testing; Full-Scale Feed Preparation Testing; Equipment Materials Testing; Melter Performance Assessment and Evaluations; Liquid-Fed Ceramic Melter; Cold Crucible Melter; Stirred Melter; High-Temperature Melter; Melter Off-Gas Treatment; Vitrification Waste Treatment; Process, Product Control and Modeling; Analytical; and Canister Closure, Decontamination, and Handling

Plasma vitrification program for radioactive waste treatment

International Nuclear Information System (INIS)

Hung, Tsungmin; Tzeng, Chinchin; Kuo, Pingchun

1998-01-01

In order to treat radioactive wastes effectively and solve storage problems, INER has developed the plasma arc technology and plasma process for various waste forms for several years. The plasma vitrification program is commenced via different developing stages through nine years. It includes (a) development of non-transferred DC plasma torch, (b) establishment of a lab-scale plasma system with home-made 100kW non-transferred DC plasma torch, (c) testing of plasma vitrification of simulated radioactive wastes, (d) establishment of a transferred DC plasma torch delivering output power more than 800 kW, (e) study of NOx reduction process for the plasma furnace, (f) development of a pilot-scale plasma melting furnace to verify the vitrification process, and (g) constructing a plasma furnace facility in INER. The final goal of the program is to establish a plasma processing plant with capacity of 250 kg/hr to treat the low-level radioactive wastes generated from INER itself and domestic institutes due to isotope applications. (author)

High-level waste vitrification off-gas cleanup technology

International Nuclear Information System (INIS)

Hanson, M.S.

1980-01-01

This brief overview is intended to be a basis for discussion of needs and problems existing in the off-gas clean-up technology. A variety of types of waste form and processes are being developed in the United States and abroad. A description of many of the processes can be found in the Technical Alternative Documents (TAD). Concurrently, off-gas processing systems are being developed with most of the processes. An extensive review of methodology as well as decontamination factors can be found in the literature. Since it is generally agreed that the most advanced solidification process is vitrification, discussion here centers about the off-gas problems related to vitrification. With a number of waste soldification facilities around the world in operation, it can be shown that present technology can satisfy the present requirement for off-gas control. However, a number of areas within the technology base show potential for improvement. Fundamental as well as verification studies are needed to obtain the improvements

Hanford low-level vitrification melter testing -- Master list of data submittals

International Nuclear Information System (INIS)

Hendrickson, D.W.

1995-01-01

The Westinghouse Hanford Company (WHC) is conducting a two-phased effort to evaluate melter system technologies for vitrification of liquid low-level radioactive waste (LLW) streams. The evaluation effort includes demonstration testing of selected glass melter technologies and technical reports regarding the applicability of the glass melter technologies to the vitrification of Hanford LLW tank waste. The scope of this document is to identify and list vendor document submittals in technology demonstration support of the Hanford Low-Level Waste Vitrification melter testing program. The scope of this document is limited to those documents responsive to the Statement of Work, accepted and issued by the LLW Vitrification Program. The purpose of such a list is to maintain configuration control of vendor supplied data and to enable ready access to, and application of, vendor supplied data in the evaluation of melter technologies for the vitrification of Hanford low-level tank wastes

Hanford Waste Vitrification Plant Dangerous Waste Permit Application

International Nuclear Information System (INIS)

1991-10-01

The Hanford Facility currently stores mixed waste, resulting from various processing operations, in underground storage tanks. The Hanford Waste Vitrification Plant will be constructed and operated to process the high-activity fraction of mixed waste stored in these underground tanks. The Hanford Waste Vitrification Plant will solidify pretreated tank waste into a glass product that will be packaged for disposal in a national repository. This Vitrification Plant Dangerous Waste Permit Application, Revision 2, consists of both a Part A and a Part B permit application. An explanation of the Part A revisions, including Revision 4 submitted with this application, is provided at the beginning of the Part A section. The Part B consists of 15 chapters addressing the organization and content of the Part B Checklist prepared by the Washington State Department of Ecology (Ecology 1987)

Summary Of Cold Crucible Vitrification Tests Results With Savannah River Site High Level Waste Surrogates

Energy Technology Data Exchange (ETDEWEB)

Stefanovsky, Sergey; Marra, James; Lebedev, Vladimir

2014-01-13

The cold crucible inductive melting (CCIM) technology successfully applied for vitrification of low- and intermediate-level waste (LILW) at SIA Radon, Russia, was tested to be implemented for vitrification of high-level waste (HLW) stored at Savannah River Site, USA. Mixtures of Sludge Batch 2 (SB2) and 4 (SB4) waste surrogates and borosilicate frits as slurries were vitrified in bench- (236 mm inner diameter) and full-scale (418 mm inner diameter) cold crucibles. Various process conditions were tested and major process variables were determined. Melts were poured into 10L canisters and cooled to room temperature in air or in heat-insulated boxes by a regime similar to Canister Centerline Cooling (CCC) used at DWPF. The products with waste loading from ~40 to ~65 wt.% were investigated in details. The products contained 40 to 55 wt.% waste oxides were predominantly amorphous; at higher waste loadings (WL) spinel structure phases and nepheline were present. Normalized release values for Li, B, Na, and Si determined by PCT procedure remain lower than those from EA glass at waste loadings of up to 60 wt.%.

Development of a glass matrix for vitrification of sulphate bearing high level radioactive liquid waste

International Nuclear Information System (INIS)

Kaushik, C.P.; Mishra, R.K.; Thorat, Vidya; Ramchandran, M.; Amar Kumar; Ozarde, P.D.; Raj, Kanwar; Das, D.

2004-07-01

High level radioactive liquid waste (HLW) is generated during reprocessing of spent nuclear fuel. In the earlier reprocessing flow sheet ferrous sulphamate has been used for valancy adjustment of Pu from IV to III for effective separation. This has resulted in generation of HLW containing significance amount of sulphate. Internationally borosilicate glass matrix has been adopted for vitrification of HLW. The first Indian vitrification facility at Waste Immobilislition Plant (WIP), Tarapur a five component borosilicate matrix (SiO 2 :B 2 O 3 :Na 2 O : MnO : TiO 2 ) has been used for vitrification of waste. However at Trombay HLW contain significant amount of sulphate which is not compatible with standard borosilicate formulation. Extensive R and D efforts were made to develop a glass formulation which can accommodate sulphate and other constituents of HLW e.g., U, Al, Ca, etc. This report deals with development work of a glass formulations for immobilization of sulphate bearing waste. Different glass formulations were studied to evaluate the compatibility with respect to sulphate and other constituents as mentioned above. This includes sodium, lead and barium borosilicate glass matrices. Problems encountered in different glass matrices for containment of sulphate have also been addressed. A glass formulation based on barium borosilicate was found to be effective and compatible for sulphate bearing high level waste. (author)

Evaluation of high-level waste vitrification feed preparation chemistry for an NCAW simulant, FY 1994: Alternate flowsheets (DRAFT)

International Nuclear Information System (INIS)

Smith, H.D.; Merz, M.D.; Wiemers, K.D.; Smith, G.L.

1996-02-01

High-level radioactive waste stored in tanks at the U.S. Department of Energy's (DOE's) Hanford Site will be pretreated to concentrate radioactive constituents and fed to the vitrification plant A flowsheet for feed preparation within the vitrification plant (based on the Hanford Waste Vitrification Plant (HWVP) design) called for HCOOH addition during the feed preparation step to adjust rheology and glass redox conditions. However, the potential for generating H 2 and NH 3 during treatment of high-level waste (HLW) with HCOOH was identified at Pacific Northwest Laboratory (PNL). Studies at the University of Georgia, under contract with Savannah River Technology Center (SRTC) and PNL, have verified the catalytic role of noble metals (Pd, Rh, Ru), present in the waste, in the generation of H 2 and NH 3 . Both laboratory-scale and pilot-scale studies at SRTC have documented the H 2 and NH 3 generation phenomenal Because H 2 and NH 3 may create hazardous conditions in the vessel vapor space and offgas system of a vitrification plant, reducing the H 2 generation rate and the NH 3 generation to the lowest possible levels consistent with desired melter feed characteristics is important. The Fiscal Year 1993 and 1994 studies were conducted with simulated (non-radioactive), pre-treated neutralized current acid waste (NCAW). Neutralized current acid waste is a high-level waste originating from the plutonium/uranium extraction (PUREX) plant that has been partially denitrated with sugar, neutralized with NaOH, and is presently stored in double-shell tanks. The non-radioactive simulant used for the present study includes all of the trace components found in the waste, or substitutes a chemically similar element for radioactive or very toxic species. The composition and simulant preparation steps were chosen to best simulate the chemical processing characteristics of the actual waste

Low-level radioactive waste vitrification: effect of Cs partitioning

International Nuclear Information System (INIS)

Horton, W.S.; Ougouag, A.M.

1986-01-01

The traditional Low-Level Radioactive Waste (LLW) immobilization options are cementation or bituminization. Either of these options could be followed by shallow-land burial (SLB) or above-ground disposal. These rather simple LLW procedures appeared to be readily available, to meet regulatory requirements, and to satisfy cost constraints. The authorization of State Compacts, the forced closure of half of the six SLB disposal facilities of the nation, and the escalation of transportation/disposal fees diminish the viability of these options. The synergetic combination of these factors led to a reassessment of traditional methods and to an investigation of other techniques. This paper analyzes the traditional LLW immobilization options, reviews the impact of the LLW stream composition on Low-Level Waste Vitrification (LLWV), then proposes and briefly discusses several techniques to control the volatile radionuclides in a Process Improved LLWV system (PILLWV)

Vitrification of high-level alumina nuclear waste

International Nuclear Information System (INIS)

Brotzman, J.R.

1979-01-01

Borophosphate glass compositions have been developed for the vitrification of a high-alumina calcined defense waste. The effect of substituting SiO 2 , P 2 O 5 and CuO for B 2 O 3 on the viscosity and leach resistance was measured. The effect of the alkali to borate ratio and the Li 2 O:Na 2 O ratio on the melt viscosity and leach resistance was also measured

High-temperature vitrification of low-level radioactive and hazardous wastes

International Nuclear Information System (INIS)

Schumacher, R.F.; Kielpinski, A.L.; Bickford, D.F.; Cicero, C.A.; Applewhite-Ramsey, A.; Spatz, T.L.; Marra, J.C.

1995-01-01

The US Department of Energy (DOE) weapons complex has numerous radioactive waste streams which cannot be easily treated with joule-heated vitrification systems. However, it appears these streams could be treated With certain robust, high-temperature, melter technologies. These technologies are based on the use of plasma torch, graphite arc, and induction heating sources. The Savannah River Technology Center (SRTC), with financial support from the Department of Energy, Office of Technology Development (OTD) and in conjunction with the sites within the DOE weapons complex, has been investigating high-temperature vitrification technologies for several years. This program has been a cooperative effort between a number of nearby Universities, specific sites within the DOE complex, commercial equipment suppliers and the All-Russian Research Institute of Chemical Technology. These robust vitrification systems appear to have advantages for the waste streams containing inorganic materials in combination with significant quantities of metals, organics, salts, or high temperature materials. Several high-temperature technologies were selected and will be evaluated and employed to develop supporting technology. A general overview of the SRTC ''High-Temperature Program'' will be provided

High-temperature vitrification of low-level radioactive and hazardous wastes

International Nuclear Information System (INIS)

Schumacher, R.F.; Kielpinski, A.L.; Bickford, D.F.; Cicero, C.A.; Applewhite-Ramsey, A.; Spatz, T.L.; Marra, J.C.

1995-01-01

The US Department of Energy (DOE) weapons complex has numerous radioactive waste streams which cannot be easily treated with joule-heated vitrification systems. However, it appears that these streams could be treated with certain robust, high-temperature, melter technologies. These technologies are based on the use of plasma torch, graphite arc, and induction heating sources. The Savannah River Technology Center (SRTC), with financial support from the Department of Energy, Office of Technology Development (OTD) and in conjunction with the sites within the DOE weapons complex, has been investigating high-temperature vitrification technologies for several years. This program has been a cooperative effort between a number of nearby Universities, specific sites within the DOE complex, commercial equipment suppliers and the All-Russian Research Institute of Chemical Technology. These robust vitrification systems appear to have advantages for the waste streams containing inorganic materials in combination with significant quantities of metals, organics, salts, or high temperature materials. Several high-temperature technologies were selected and will be evaluated and employed to develop supporting technology. A general overview of the SRTC ''High-Temperature Program'' will be provided

In situ vitrification: application analysis for stabilization of transuranic waste

International Nuclear Information System (INIS)

Oma, K.H.; Farnsworth, R.K.; Rusin, J.M.

1982-09-01

The in situ vitrification process builds upon the electric melter technology previously developed for high-level waste immobilization. In situ vitrification converts buried wastes and contaminated soil to an extremely durable glass and crystalline waste form by melting the materials, in place, using joule heating. Once the waste materials have been solidified, the high integrity waste form should not cause future ground subsidence. Environmental transport of the waste due to water or wind erosion, and plant or animal intrusion, is minimized. Environmental studies are currently being conducted to determine whether additional stabilization is required for certain in-ground transuranic waste sites. An applications analysis has been performed to identify several in situ vitrification process limitations which may exist at transuranic waste sites. Based on the process limit analysis, in situ vitrification is well suited for solidification of most in-ground transuranic wastes. The process is best suited for liquid disposal sites. A site-specific performance analysis, based on safety, health, environmental, and economic assessments, will be required to determine for which sites in situ vitrification is an acceptable disposal technique. Process economics of in situ vitrification compare favorably with other in-situ solidification processes and are an order of magnitude less than the costs for exhumation and disposal in a repository. Leachability of the vitrified product compares closely with that of Pyrex glass and is significantly better than granite, marble, or bottle glass. Total release to the environment from a vitrified waste site is estimated to be less than 10 -5 parts per year. 32 figures, 30 tables

Small-scale integrated demonstration of high-level radioactive waste processing and vitrification using actual SRP waste

International Nuclear Information System (INIS)

Woolsey, G.B.; Baumgarten, P.K.; Eibling, R.E.; Ferguson, R.B.

1981-01-01

A small-scale pilot plant for chemical processing and vitrification of actual high-level waste has been constructed at the Savannah River Laboratory (SRL). This fully integrated facility has been constructed in six shielded cells and has eight major unit operations. Equipment performance and processing characteristics of the unit operations are reported

Treatment of NPP wastes using vitrification

International Nuclear Information System (INIS)

Sobolev, I.A.; Lifanov, F.A.; Stefanovsky, S.V.; Kobelev, A.P.; Savkin, A.E.; Kornev, V.I.

1998-01-01

Glass-based materials to immobilize various liquid and solid radioactive wastes generated at nuclear power plants (NPP) were designed. Glassy waste forms can be produced using electric melting including a cold crucible melting. Leach rate of cesium was found to be 10 -5 -10 -6 g/(cm 2 day) (IAEA technique). Volume reduction factor after vitrification reached 4-5. Various technologies for NPP waste vitrification were developed. Direct vitrification means feeding of source waste into the melter with formation of glassy waste form to be disposed. Joule heated ceramic melter, and cold crucible were tested. Process variables at treatment of Kursk, Chernobyl (RBMK), Kalinin, Novovoronezh (VVER) NPP wastes were determined. The most promising melter was found to be the cold crucible. Pilot plant based on the cold crucibles has been designed and constructed. Solid burnable NPP wastes are incinerated and slags are incorporated in glass. (author)

The hot bench scale plant Ester for the vitrification of high level wastes

International Nuclear Information System (INIS)

Nannicini, R.; Strazzer, A.; Cantale, C; Donato, A.; Grossi, G.

1985-01-01

In this paper the hot bench-scale plant ESTER for the vitrification of the high-level radioactive wastes is described, and the main results of the first radioactive campaign are reported. The ESTER plant, which is placed in the ADECO-ESSOR hot cells of the C.C.R.-EURATOM-ISPRA, has been built and is operated by the ENEA, Departement of Fuel Cycle. It began operating with real radioactive wastes about 1 year ago, solidifying a total of 12 Ci of fission products into 2,02 Kg of borosilicate glass, corresponding to 757 ml of glass. During the vitrification many samples of liquid and gaseous streams have been taken and analyzed. A radioactivity balance in the plant has been calculated, as well as a mass balance of nitrates and of the 137 Cs and 106 Ru volatized in the process

High level radioactive waste vitrification process equipment component testing

International Nuclear Information System (INIS)

Siemens, D.H.; Heath, W.O.; Larson, D.E.; Craig, S.N.; Berger, D.N.; Goles, R.W.

1985-04-01

Remote operability and maintainability of vitrification equipment were assessed under shielded-cell conditions. The equipment tested will be applied to immobilize high-level and transuranic liquid waste slurries that resulted from plutonium production for defense weapons. Equipment tested included: a turntable for handling waste canisters under the melter; a removable discharge cone in the melter overflow section; a thermocouple jumper that extends into a shielded cell; remote instrument and electrical connectors; remote, mechanical, and heat transfer aspects of the melter glass overflow section; a reamer to clean out plugged nozzles in the melter top; a closed circuit camera to view the melter interior; and a device to retrieve samples of the glass product. A test was also conducted to evaluate liquid metals for use in a liquid metal sealing system

High temperature vitrification of surrogate Savannah River Site (SRS) mixed waste materials

International Nuclear Information System (INIS)

Applewhite-Ramsey, A.; Schumacher, R.F.; Spatz, T.L.; Newsom, R.A.; Circeo, L.J.; Danjaji, M.B.

1995-01-01

The Savannah River Technology Center (SRTC) has been funded through the DOE Office of Technology Development (DOE-OTD) to investigate high-temperature vitrification technologies for the treatment of diverse low-level and mixed wastes. High temperature vitrification is a likely candidate for processing heterogeneous solid wastes containing low levels of activity. Many SRS wastes fit into this category. Plasma torch technology is one high temperature vitrification method. A trial demonstration of plasma torch processing is being performed at the Georgia Institute of Technology on surrogate SRS wastes. This effort is in cooperation with the Engineering Research and Development Association of Georgia Universities (ERDA) program. The results of phase 1 of these plasma torch trials will be presented

Feasibility study on vitrification of low- and intermediate-level radioactive waste from pressurized water reactors

International Nuclear Information System (INIS)

Park, J.K.; Song, M.J.

1998-01-01

In order to obtain annual generation volume and composition data for low- and intermediate-level radioactive waste (LILW), characteristics and generation trends for each waste which was produced at nuclear power plants (NPPs) in Korea were investigated. Of the three different types of melters, the platinum crucible was found to be most suitable for the performance of vitrification experiments and hence, was used to help better understand the optimal waste contents in borosilicate glass waste forms with respect to waste types. After the performance of vitrification experiments, compressive strength tests showed that the final waste glass product, containing up to 40 vol% of ashy pyrolyzed/oxidized at 400--800 C, showed good mechanical stability and homogeneity in the glass matrix. Economical assessment was performed with some considerations given for equipment having already been adopted for LILW treatment in Korea for four treatment strategies with melters selected from a technical assessment. For each strategy, the capital and the operation cost were estimated, and the disposal volume was calculated with reasonably estimated volume reduction factors with regard to waste type and treatment concept

Vitrification: a solution for the wastes of wastes; La vitrification: ca chauffe pour les ultimes

Energy Technology Data Exchange (ETDEWEB)

Guihard, B. [Europlasma, 33 - Saint Medard en Jalles (France)

1997-07-01

The incineration of wastes generates other wastes (fly ashes) that concentrate a large amount of polluting substances (heavy metals, salts..). French law requires a stabilization of this kind of wastes before their storage. Today vitrification can be considered as an alternative to the stabilization and storage way, the vitrified products could be seen as an interesting material in the building industry or in road works. A few years ago the municipality of Bordeaux decided to launch a demonstration program and a REFIOM (fly ashes) vitrification unit has been operating since 1997. (A.C.)

Alternatives to High-Level Waste Vitrification: The Need for Common Sense

International Nuclear Information System (INIS)

Bell, Jimmy T.

2000-01-01

The competition for government funding for remediation of defense wastes (and for other legitimate government functions) is intensifying as the United States moves toward a balanced national budget. Determining waste remediation priorities for the use of available tax dollars will likely depend on established international agreements and on the real risks posed to human health.Remediation of the U.S. Department of Energy (DOE) high-level radioactive tank wastes has been described as the most important priority in the DOE system. The proposed tank waste remediation at three DOE sites will include retrieval of the wastes from the aging storage tanks, immobilization of the wastes, and safe disposal of the processed waste. Vitrification, the current immobilization technology chosen by DOE, is very costly. The U.S. Congress and the American people may not be aware that the present cost of preparing just 1 m 3 of processed waste product at the Savannah River Site is ∼$2 million! In a smaller waste remediation project at the West Valley Site, similar waste treatment is costing >$2 million/m 3 of waste product. Privatization efforts at the Hanford Site are now estimated to cost >$4 million/m 3 of waste product. Even at the lowest current cost of $2 million/m 3 of HLW glass product, the total estimated costs for remediating the tank wastes at the three DOE sites of Savannah River, Hanford, and Idaho Falls is $75 billion.Whether our nation can afford treatment costs of this magnitude and whether Congress will be willing to appropriate these huge sums for waste vitrification when alternative technologies can provide safe disposal at considerably lower cost are questions that need to be addressed. The hazard levels posed by the DOE tank wastes do not warrant high priority in comparison to the hazards of other defense wastes. Unless DOE selects a lower-cost technology for tank waste remediation, such efforts are likely to continue in a holding pattern, with little actually

Alternatives to high-level waste vitrification: The need for common sense

International Nuclear Information System (INIS)

Bell, J.T.

2000-01-01

The competition for government funding for remediation of defense wastes (and for other legitimate government functions) is intensifying as the United states moves toward a balanced national budget. Determining waste remediation priorities for the use of available tax dollars will likely depend on established international agreements and on the real risks posed to human health. Remediation of the US Department of Energy (DOE) high-level radioactive tank wastes has been described as the most important priority in the DOE system. The proposed tank waste remediation at three DOE sites will include retrieval of the wastes from the aging storage tanks, immobilization of the wastes, and safe disposal of the processed waste. Vitrification, the current immobilization technology chosen by DOE, is very costly. The US Congress and the American people may not be aware that the present cost of preparing just 1 m 3 of processed waste product at the Savannah River Site is approximately$2 million. In a smaller waste remediation project at the West Valley Site, similar waste treatment is costing $2 million/m 3 of waste product. Privatization efforts at the Hanford Site are now estimated to cost $4 million/m 3 of waste product. Even at the lowest current cost of $2 million/m 3 of HLW glass product, the total estimated costs for remediating the tank wastes at the three DOE sites of Savannah River, Hanford, and Idaho Falls is $75 billion. Whether the nation can afford treatment costs of this magnitude and whether Congress will be willing to appropriate these huge sums for waste vitrification when alternative technologies can provide safe disposal at considerably lower cost are questions that need to be addressed. The hazard levels posed by the DOE tank wastes do not warrant high priority in comparison to the hazards of other defense wastes. Unless DOE selects a lower-cost technology for tank waste remediation, such efforts are likely to continue in a holding pattern, with little

Glasses and nuclear waste vitrification

International Nuclear Information System (INIS)

Ojovan, Michael I.

2012-01-01

Glass is an amorphous solid material which behaves like an isotropic crystal. Atomic structure of glass lacks long-range order but possesses short and most probably medium range order. Compared to crystalline materials of the same composition glasses are metastable materials however crystallisation processes are kinetically impeded within times which typically exceed the age of universe. The physical and chemical durability of glasses combined with their high tolerance to compositional changes makes glasses irreplaceable when hazardous waste needs immobilisation for safe long-term storage, transportation and consequent disposal. Immobilisation of radioactive waste in glassy materials using vitrification has been used successfully for several decades. Nuclear waste vitrification is attractive because of its flexibility, the large number of elements which can be incorporated in the glass, its high corrosion durability and the reduced volume of the resulting wasteform. Vitrification involves melting of waste materials with glass-forming additives so that the final vitreous product incorporates the waste contaminants in its macro- and micro-structure. Hazardous waste constituents are immobilised either by direct incorporation into the glass structure or by encapsulation when the final glassy material can be in form of a glass composite material. Both borosilicate and phosphate glasses are currently used to immobilise nuclear wastes. In addition to relatively homogeneous glasses novel glass composite materials are used to immobilise problematic waste streams. (author)

The feasibility of sampling the glass pour in a high level waste vitrification plant

International Nuclear Information System (INIS)

Cole, G.V.; Shilton, P.; Morris, J.B.

1986-06-01

Vitrified high level waste can be sampled for quality assurance purposes in three general ways: (I) from the glass pour, (II) from the canister, and (III) from the melter. A discussion of the potential advantages and disadvantages of each route is presented. The second philosophy seems to show the best promise; it is recommended that the Contained Pot method and the Token method are best suited for further development. An international survey of policy at vitrification plants shows that with one possible exception no glass sampling is intended and that quality is normally to be assured by control of the vitrification process. (author)

Design and heat transfer calculations of burial-bunker for one-stage melting converter for vitrification of high-level radioactive waste

International Nuclear Information System (INIS)

Pioro, L.S.; P'Yanykh, K.E.; Pioro, I.L.

2001-01-01

Widespread application of radioactive materials in different branches of industry, particularly in power engineering, has created a global problem in the area of ecological-disposal of radioactive waste (RAW). In general, three methods for reprocessing and disposal of RAW with high-level radionuclides are used: reservoir storage; burial in boreholes; and vitrification (solidification into glass blocks). Analysis of the recent methods of high level RAW (HLRAW) localization has shown that the most reliable method for long-term storage is vitrification. Vitrification allows to decrease by more than one order of magnitude the volume of HLRAW which is intended for long-term storage, and also to decrease leaching rates by 3-4 orders. This method includes incorporation of waste into physicochemical conglomerates during glass processing from active nuclides and neutral charging materials. Usually, this method consists of multistage processes. One-stage vitrification methods are seldom considered. (author)

Nuclear Waste Vitrification in the U.S.: Recent Developments and Future Options

International Nuclear Information System (INIS)

Vienna, John D.

2010-01-01

Nuclear power plays a key role in maintaining current world wide energy growth while minimizing the greenhouse gas emissions. A disposition path for used nuclear fuel (UNF) must be found for this technology to achieve its promise. One likely option is the recycling of UNF and immobilization of the high-level waste (HLW) by vitrification. Vitrification is the technology of choice for immobilizing HLW from defense and commercial fuel reprocessing around the world. Recent advances in both recycling technology and vitrification show great promise in closing the nuclear fuel cycle in an efficient and economical fashion. This article summarizes the recent trends developments and future options in waste vitrification for both defense waste cleanup and closing the nuclear fuel cycle in the U.S.

Utilization of the Pilot Scale Demonstration Facility for Vitrification of Low and Intermediate Level Radioactive Wastes

International Nuclear Information System (INIS)

Oh, Won Zin; Choi, W. K.; Jung, C. H.; Won, H. J.; Song, P. S.; Min, B. Y.; Park, H. S.; Jung, K. K.; Yun, K. S.

2005-10-01

A series of maintenance and repair work for normalization of the pilot scale vitrification demonstration facility was completed successfully to develop the waste treatment in high temperature and melting technology. It was investigated that the treatment of combustible and non-combustible wastes produced at the KAERI site is technically feasible in the pilot scale vitrification demonstration facility which is designed to be able to treat various kinds of radioactive wastes such as combustible and non-combustible wastes including soil and concrete. The vitrification test facility can be used as the R and D and the technology demonstration facility for melt decontamination of the metallic wastes which have a fixed specification. The modification of the RI storage room in the pilot scale vitrification demonstration facility and the licensing according to the facility modification were completed for the R and D on melt decontamination of dismantled metallic wastes which is carrying out as one of the national long-term R and D projects on nuclear energy. The lab-scale melt decontamination apparatus was installed in modified RI storage room and the characteristics of melt decontamination will be examined using various metallic wastes. It is expected that the economical feasibility on the volume reduction and recycle of metallic wastes will be escalated in the present situation when the unit cost for waste disposal has the tendency to grow up gradually. Therefore, the pilot scale vitrification demonstration facility can be used for the technology development for the volume reduction and recycle of the metallic wastes generated from on-going projects on the decommissioning of research reactors and the environmental restoration of uranium conversion plant, and for the treatment of radioactive solid wastes produced at the KAERI site

Utilization of the Pilot Scale Demonstration Facility for Vitrification of Low and Intermediate Level Radioactive Wastes

Energy Technology Data Exchange (ETDEWEB)

Oh, Won Zin; Choi, W. K.; Jung, C. H.; Won, H. J.; Song, P. S.; Min, B. Y.; Park, H. S.; Jung, K. K.; Yun, K. S

2005-10-15

A series of maintenance and repair work for normalization of the pilot scale vitrification demonstration facility was completed successfully to develop the waste treatment in high temperature and melting technology. It was investigated that the treatment of combustible and non-combustible wastes produced at the KAERI site is technically feasible in the pilot scale vitrification demonstration facility which is designed to be able to treat various kinds of radioactive wastes such as combustible and non-combustible wastes including soil and concrete. The vitrification test facility can be used as the R and D and the technology demonstration facility for melt decontamination of the metallic wastes which have a fixed specification. The modification of the RI storage room in the pilot scale vitrification demonstration facility and the licensing according to the facility modification were completed for the R and D on melt decontamination of dismantled metallic wastes which is carrying out as one of the national long-term R and D projects on nuclear energy. The lab-scale melt decontamination apparatus was installed in modified RI storage room and the characteristics of melt decontamination will be examined using various metallic wastes. It is expected that the economical feasibility on the volume reduction and recycle of metallic wastes will be escalated in the present situation when the unit cost for waste disposal has the tendency to grow up gradually. Therefore, the pilot scale vitrification demonstration facility can be used for the technology development for the volume reduction and recycle of the metallic wastes generated from on-going projects on the decommissioning of research reactors and the environmental restoration of uranium conversion plant, and for the treatment of radioactive solid wastes produced at the KAERI site.

Hanford Waste Vitrification Plant technology progress

International Nuclear Information System (INIS)

Wolfe, B.A.; Scott, J.L.; Allen, C.R.

1989-10-01

The Hanford Waste Vitrification Plant (HWVP) is currently being designed to safely process and temporarily store immobilized defense liquid high-level wastes from the Hanford Site. These wastes will be immobilized in a borosilicate glass waste form in the HWVP and stored onsite until a qualified geologic waste repository is ready for permanent disposal. Because of the diversity of wastes to be disposed of, specific technical issues are being addressed so that the plant can be designed and operated to produce a waste form that meets the requirements for permanent disposal in a geologic repository. This paper reports the progress to date in addressing these issues. 2 figs., 3 tabs

Glass optimization for vitrification of Hanford Site low-level tank waste

International Nuclear Information System (INIS)

Feng, X.; Hrma, P.R.; Westsik, J.H. Jr.

1996-03-01

The radioactive defense wastes stored in 177 underground single-shell tanks (SST) and double-shell tanks (DST) at the Hanford Site will be separated into low-level and high-level fractions. One technology activity underway at PNNL is the development of glass formulations for the immobilization of the low-level tank wastes. A glass formulation strategy has been developed that describes development approaches to optimize glass compositions prior to the projected LLW vitrification facility start-up in 2005. Implementation of this strategy requires testing of glass formulations spanning a number of waste loadings, compositions, and additives over the range of expected waste compositions. The resulting glasses will then be characterized and compared to processing and performance specifications yet to be developed. This report documents the glass formulation work conducted at PNL in fiscal years 1994 and 1995 including glass formulation optimization, minor component impacts evaluation, Phase 1 and Phase 2 melter vendor glass development, liquidus temperature and crystallization kinetics determination. This report also summarizes relevant work at PNNL on high-iron glasses for Hanford tank wastes conducted through the Mixed Waste Integrated Program and work at Savannah River Technology Center to optimize glass formulations using a Plackett-Burnam experimental design

Tank Waste Remediation System tank waste pretreatment and vitrification process development testing requirements assessment

International Nuclear Information System (INIS)

Howden, G.F.

1994-01-01

A multi-faceted study was initiated in November 1993 to provide assurance that needed testing capabilities, facilities, and support infrastructure (sampling systems, casks, transportation systems, permits, etc.) would be available when needed for process and equipment development to support pretreatment and vitrification facility design and construction schedules. This first major report provides a snapshot of the known testing needs for pretreatment, low-level waste (LLW) and high-level waste (HLW) vitrification, and documents the results of a series of preliminary studies and workshops to define the issues needing resolution by cold or hot testing. Identified in this report are more than 140 Hanford Site tank waste pretreatment and LLW/HLW vitrification technology issues that can only be resolved by testing. The report also broadly characterizes the level of testing needed to resolve each issue. A second report will provide a strategy(ies) for ensuring timely test capability. Later reports will assess the capabilities of existing facilities to support needed testing and will recommend siting of the tests together with needed facility and infrastructure upgrades or additions

Tank Waste Remediation System tank waste pretreatment and vitrification process development testing requirements assessment

Energy Technology Data Exchange (ETDEWEB)

Howden, G.F.

1994-10-24

A multi-faceted study was initiated in November 1993 to provide assurance that needed testing capabilities, facilities, and support infrastructure (sampling systems, casks, transportation systems, permits, etc.) would be available when needed for process and equipment development to support pretreatment and vitrification facility design and construction schedules. This first major report provides a snapshot of the known testing needs for pretreatment, low-level waste (LLW) and high-level waste (HLW) vitrification, and documents the results of a series of preliminary studies and workshops to define the issues needing resolution by cold or hot testing. Identified in this report are more than 140 Hanford Site tank waste pretreatment and LLW/HLW vitrification technology issues that can only be resolved by testing. The report also broadly characterizes the level of testing needed to resolve each issue. A second report will provide a strategy(ies) for ensuring timely test capability. Later reports will assess the capabilities of existing facilities to support needed testing and will recommend siting of the tests together with needed facility and infrastructure upgrades or additions.

Hanford Waste Vitrification Plant Project Waste Form Qualification Program Plan

International Nuclear Information System (INIS)

Randklev, E.H.

1993-06-01

The US Department of Energy has created a waste acceptance process to help guide the overall program for the disposal of high-level nuclear waste in a federal repository. This Waste Form Qualification Program Plan describes the hierarchy of strategies used by the Hanford Waste Vitrification Plant Project to satisfy the waste form qualification obligations of that waste acceptance process. A description of the functional relationship of the participants contributing to completing this objective is provided. The major activities, products, providers, and associated scheduling for implementing the strategies also are presented

An update on the quality assurance for the waste vitrification plants

Energy Technology Data Exchange (ETDEWEB)

Caplinger, W.H.; Shugars, D.L.; Carlson, M.K.

1990-01-01

Immobilization of high-level defense production wastes is an important step in environmental restoration. The best available technology for immobilization of this waste currently is by incorporation into borosilicate glass, i.e., vitrification. Three US sites are active in the design, construction, or operation of vitrification facilities. The status, facility description and Quality Assurance (QA) development for each facility was presented at the 1989 Energy Division Conference. This paper presents the developments since that time. The West Valley Demonstration Project (WVDP) in northwestern New York State has demonstrated the technology. At the Savannah River Site (SRS) in South Carolina the Defense Waste Processing Facility (DWPF) has completed design, construction is essentially complete, and preparation for operation is underway. The Hanford Waste Vitrification Plant (HWVP) in Washington State is in initial Detailed Design. 4 refs.

An update on the quality assurance for the waste vitrification plants

International Nuclear Information System (INIS)

Caplinger, W.H.; Shugars, D.L.; Carlson, M.K.

1990-01-01

Immobilization of high-level defense production wastes is an important step in environmental restoration. The best available technology for immobilization of this waste currently is by incorporation into borosilicate glass, i.e., vitrification. Three US sites are active in the design, construction, or operation of vitrification facilities. The status, facility description and Quality Assurance (QA) development for each facility was presented at the 1989 Energy Division Conference. This paper presents the developments since that time. The West Valley Demonstration Project (WVDP) in northwestern New York State has demonstrated the technology. At the Savannah River Site (SRS) in South Carolina the Defense Waste Processing Facility (DWPF) has completed design, construction is essentially complete, and preparation for operation is underway. The Hanford Waste Vitrification Plant (HWVP) in Washington State is in initial Detailed Design. 4 refs

In situ vitrification: Application to buried waste

International Nuclear Information System (INIS)

Callow, R.A.; Thompson, L.E.

1991-01-01

Two in situ vitrification field tests were conducted in June and July 1990 at Idaho National Engineering Laboratory. In situ vitrification is a technology for in-place conversion of contaminated soils into a durable glass and crystalline waste form and is being investigated as a potential remediation technology for buried waste. The overall objective of the two tests was to assess the general suitability of the process to remediate buried waste structures found at Idaho National Engineering Laboratory. In particular, these tests were designed as part of a treatability study to provide essential information on field performance of the process under conditions of significant combustible and metal wastes, and to test a newly developed electrode feed technology. The tests were successfully completed, and the electrode feed technology provided valuable operational control for successfully processing the high metal content waste. The results indicate that in situ vitrification is a feasible technology for application to buried waste. 2 refs., 5 figs., 2 tabs

Independent engineering review of the Hanford Waste Vitrification System

International Nuclear Information System (INIS)

1991-10-01

The Hanford Waste Vitrification Plant (HWVP) was initiated in June 1987. The HWVP is an essential element of the plan to end present interim storage practices for defense wastes and to provide for permanent disposal. The project start was justified, in part, on efficient technology and design information transfer from the prototype Defense Waste Processing Facility (DWPF). Development of other serial Hanford Waste Vitrification System (HWVS) elements, such as the waste retrieval system for the double-shell tanks (DSTs), and the pretreatment system to reduce the waste volume converted into glass, also was required to accomplish permanent waste disposal. In July 1991, at the time of this review, the HWVP was in the Title 2 design phase. The objective of this technical assessment is to determine whether the status of the technology development and engineering practice is sufficient to provide reasonable assurance that the HWVP and the balance of the HWVS system will operate in an efficient and cost-effective manner. The criteria used to facilitate a judgment of potential successful operation are: vitrification of high-level radioactive waste from specified DSTs on a reasonably continuous basis; and glass produced with physical and chemical properties formally acknowledge as being acceptable for disposal in a repository for high-level radioactive waste. The criteria were proposed specifically for the Independent Engineering Review to focus that assessment effort. They are not represented as the criteria by which the Department will judge the prudence of the Project. 78 refs., 10 figs., 12 tabs

Independent engineering review of the Hanford Waste Vitrification System

Energy Technology Data Exchange (ETDEWEB)

1991-10-01

The Hanford Waste Vitrification Plant (HWVP) was initiated in June 1987. The HWVP is an essential element of the plan to end present interim storage practices for defense wastes and to provide for permanent disposal. The project start was justified, in part, on efficient technology and design information transfer from the prototype Defense Waste Processing Facility (DWPF). Development of other serial Hanford Waste Vitrification System (HWVS) elements, such as the waste retrieval system for the double-shell tanks (DSTs), and the pretreatment system to reduce the waste volume converted into glass, also was required to accomplish permanent waste disposal. In July 1991, at the time of this review, the HWVP was in the Title 2 design phase. The objective of this technical assessment is to determine whether the status of the technology development and engineering practice is sufficient to provide reasonable assurance that the HWVP and the balance of the HWVS system will operate in an efficient and cost-effective manner. The criteria used to facilitate a judgment of potential successful operation are: vitrification of high-level radioactive waste from specified DSTs on a reasonably continuous basis; and glass produced with physical and chemical properties formally acknowledge as being acceptable for disposal in a repository for high-level radioactive waste. The criteria were proposed specifically for the Independent Engineering Review to focus that assessment effort. They are not represented as the criteria by which the Department will judge the prudence of the Project. 78 refs., 10 figs., 12 tabs.

Performance Enhancements to the Hanford Waste Treatment and Immobilization Plant Low-Activity Waste Vitrification System

International Nuclear Information System (INIS)

Hamel, W. F.; Gerdes, K.; Holton, L. K.; Pegg, I.L.; Bowan, B.W.

2006-01-01

The U.S Department of Energy Office of River Protection (DOE-ORP) is constructing a Waste Treatment and Immobilization Plant (WTP) for the treatment and vitrification of underground tank wastes stored at the Hanford Site in Washington State. The WTP comprises four major facilities: a pretreatment facility to separate the tank waste into high level waste (HLW) and low-activity waste (LAW) process streams, a HLW vitrification facility to immobilize the HLW fraction; a LAW vitrification facility to immobilize the LAW fraction, and an analytical laboratory to support the operations of all four treatment facilities. DOE has established strategic objectives to optimize the performance of the WTP facilities and the LAW and HLW waste forms to reduce the overall schedule and cost for treatment and vitrification of the Hanford tank wastes. This strategy has been implemented by establishing performance expectations in the WTP contract for the facilities and waste forms. In addition, DOE, as owner-operator of the WTP facilities, continues to evaluate 1) the design, to determine the potential for performance above the requirements specified in the WTP contract; and 2) improvements in production of the LAW and HLW waste forms. This paper reports recent progress directed at improving production of the LAW waste form. DOE's initial assessment, which is based on the work reported in this paper, is that the treatment rate of the WTP LAW vitrification facility can be increased by a factor of 2 to 4 with a combination of revised glass formulations, modest increases in melter glass operating temperatures, and a second-generation LAW melter with a larger surface area. Implementing these improvements in the LAW waste immobilization capability can benefit the LAW treatment mission by reducing the cost of waste treatment. (authors)

Hanford Waste Vitrification Project overview and status

International Nuclear Information System (INIS)

Swenson, L.D.; Smets, J.L.

1993-01-01

The Hanford Waste Vitrification Project (HWVP) is being constructed at the US DOE's Hanford Site in Richland, WA. Engineering and design are being accomplished by Fluor Daniel Inc. in Irvine, CA. Technical input is furnished by Westinghouse Hanford Co. and construction management services by UE ampersand C-Catalytic Inc. The HWVP will immobilize high level nuclear waste in a glass matrix for eventual disposal in the federal repository. The HWVP consists of several structures, the major ones being the Vitrification Building, the Canister Storage Building, fan house, sand filter, waste hold tank, pump house, and administration and construction facilities. Construction started in April 1992 with the clearing and grubbing activities that prepared the site for fencing and construction preparation. Several design packages have been released for procurement activities. The most significant package release is for the Canister Storage Building, which will be the first major structure to be constructed

Behavior of mercury and iodine during vitrification of simulated alkaline Purex waste

International Nuclear Information System (INIS)

Holton, L.K.

1981-09-01

Current plans indicate that the high-level wastes stored at the Savannah River Plant will be solidified by vitrification. The behavior of mercury and iodine during the vitrification process is of concern because: mercury is present in the waste in high concentrations (0.1 to 2.8 wt%); mercury will react with iodine and the other halogens present in the waste during vitrification and; the mercury compounds formed will be volatilized from the vitrification process placing a high particulate load in the vitrification system off-gas. Twelve experiments were completed to study the behavior of mercury during vitrification of simulated SRP Purex waste. The mercury was completely volatized from the vitrification system in all experiments. The mercury reacted with iodine, chlorine and oxygen to form a fine particulate solid. Quantitative recovery of mercury compounds formed in the vitrification system off-gas was not possible due to high (37 to 90%) deposition of solids in the off-gas piping. The behavior of mercury and iodine was most strongly influenced by the vitrification system atmosphere. During experiments performed in which the oxygen content of the vitrification system atmosphere was low (< 1 vol%); iodine retention in the glass product was 27 to 55%, the mercury composition of the solids recovered from the off-gas scrub solutions was 75 to 85 wt%, and a small quantity of metallic mercury was recovered from the off-gas scrub solution. During experiments performed in which the oxygen content of the vitrification system atmosphere was high (20 vol%), iodide retention in the glass product was 3 to 15%, the mercury composition of the solids recovered from the off-gas scrub solutions was 60 to 80 wt%, and very little metallic mercury was recovered from the off-gas scrub solution

In situ vitrification - A potential remedial action technique for hazardous wastes

International Nuclear Information System (INIS)

Fitzpatrick, V.F.; Buelt, J.L.; Oma, K.H.; Timmerman, C.L.

1984-01-01

In situ vitrification (ISV) is an innovative technology being developed as a potential method for stabilizing transuranic (TRU) contaminated wastes in place. Although the process is being developed for TRU contaminated wastes, it is envisioned that the process could also be applied to hazardous chemical wastes. In situ vitrification (ISV) is the conversion of contaminated soil into a durable glass and crystalline wastes form through melting by joule heating. The technology for in situ vitrification is based upon electric melter technology developed at the Pacific Northwest Laboratory (PNL) for the immobilization of high-level nuclear waste. In situ vitrification was initially tested by researchers at PNL in August, 1980 (U.S. Patent 4,376,598). Since then, ISV has grown from a concept to an emerging technology through a series of 21 engineering-scale (laboratory) tests and 7 pilot-scale (field) tests. A large-scale system is currently being fabricated for testing. The program has been sponsored by the U.S. Department of Energy's (DOE) Richland Operations Office for potential application to Hanford TRU contaminated soil sites. A more detailed description outlining the power system design and the off-gas treatment system follows

Selection of melter systems for the DOE/Industrial Center for Waste Vitrification Research

International Nuclear Information System (INIS)

Bickford, D.F.

1993-01-01

The EPA has designated vitrification as the best developed available technology for immobilization of High-Level Nuclear Waste. In a recent federal facilities compliance agreement between the EPA, the State of Washington, and the DOE, the DOE agreed to vitrify all of the Low Level Radioactive Waste resulting from processing of High Level Radioactive Waste stored at the Hanford Site. This is expected to result in the requirement of 100 ton per day Low Level Radioactive Waste melters. Thus, there is increased need for the rapid adaptation of commercial melter equipment to DOE's needs. DOE has needed a facility where commercial pilot scale equipment could be operated on surrogate (non-radioactive) simulations of typical DOE waste streams. The DOE/Industry Center for Vitrification Research (Center) was established in 1992 at the Clemson University Department of Environmental Systems Engineering, Clemson, SC, to address that need. This report discusses some of the characteristics of the melter types selected for installation of the Center. An overall objective of the Center has been to provide the broadest possible treatment capability with the minimum number of melter units. Thus, units have been sought which have broad potential application, and which had construction characteristics which would allow their adaptation to various waste compositions, and various operating conditions, including extreme variations in throughput, and widely differing radiological control requirements. The report discusses waste types suitable for vitrification; technical requirements for the application of vitrification to low level mixed wastes; available melters and systems; and selection of melter systems. An annotated bibliography is included

Selection of melter systems for the DOE/Industrial Center for Waste Vitrification Research

Energy Technology Data Exchange (ETDEWEB)

Bickford, D.F.

1993-12-31

The EPA has designated vitrification as the best developed available technology for immobilization of High-Level Nuclear Waste. In a recent federal facilities compliance agreement between the EPA, the State of Washington, and the DOE, the DOE agreed to vitrify all of the Low Level Radioactive Waste resulting from processing of High Level Radioactive Waste stored at the Hanford Site. This is expected to result in the requirement of 100 ton per day Low Level Radioactive Waste melters. Thus, there is increased need for the rapid adaptation of commercial melter equipment to DOE`s needs. DOE has needed a facility where commercial pilot scale equipment could be operated on surrogate (non-radioactive) simulations of typical DOE waste streams. The DOE/Industry Center for Vitrification Research (Center) was established in 1992 at the Clemson University Department of Environmental Systems Engineering, Clemson, SC, to address that need. This report discusses some of the characteristics of the melter types selected for installation of the Center. An overall objective of the Center has been to provide the broadest possible treatment capability with the minimum number of melter units. Thus, units have been sought which have broad potential application, and which had construction characteristics which would allow their adaptation to various waste compositions, and various operating conditions, including extreme variations in throughput, and widely differing radiological control requirements. The report discusses waste types suitable for vitrification; technical requirements for the application of vitrification to low level mixed wastes; available melters and systems; and selection of melter systems. An annotated bibliography is included.

Plasma Hearth Process vitrification of DOE low-level mixed waste

International Nuclear Information System (INIS)

Gillins, R.L.; Geimer, R.M.

1995-01-01

The Plasma Hearth Process (PHP) demonstration project is one of the key technology projects in the Department of Energy (DOE) Office of Technology Development Mixed Waste Focus Area. The PHP is recognized as one of the more promising solutions to DOE's mixed waste treatment needs, with potential application in the treatment of a wide variety of DOE mixed wastes. The PHP is a high temperature vitrification process using a plasma arc torch in a stationary, refractory lined chamber that destroys organics and stabilizes the residuals in a nonleaching, vitrified waste form. This technology will be equally applicable to low-level mixed wastes generated by nuclear utilities. The final waste form will be volume reduced to the maximum extent practical, because all organics will have been destroyed and the inorganics will be in a high-density, low void-space form and little or no volume-increasing glass makers will have been added. Low volume and high integrity waste forms result in low disposal costs. This project is structured to ensure that the plasma technology can be successfully employed in radioactive service. The PHP technology will be developed into a production system through a sequence of tests on several test units, both non-radioactive and radioactive. As the final step, a prototype PHP system will be constructed for full-scale radioactive waste treatment demonstration

Test plan for glass melter system technologies for vitrification of hign-sodium content low-level radioactive liquid waste, Project No. RDD-43288

International Nuclear Information System (INIS)

Higley, B.A.

1995-01-01

This document provides a test plan for the conduct of combustion fired cyclone vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System, Low-Level Waste Vitrification Program. The vendor providing this test plan and conducting the work detailed within it is the Babcock ampersand Wilcox Company Alliance Research Center in Alliance, Ohio. This vendor is one of seven selected for glass melter testing

Transportable Vitrification System Demonstration on Mixed Waste

International Nuclear Information System (INIS)

Zamecnik, J.R.; Whitehouse, J.C.; Wilson, C.N.; Van Ryn, F.R.

1998-01-01

This paper describes preliminary results from the first demonstration of the Transportable Vitrification System (TVS) on actual mixed waste. The TVS is a fully integrated, transportable system for the treatment of mixed and low-level radioactive wastes. The demonstration was conducted at Oak Ridge's East Tennessee Technology Park (ETTP), formerly known as the K-25 site. The purpose of the demonstration was to show that mixed wastes could be vitrified safely on a 'field' scale using joule-heated melter technology and obtain information on system performance, waste form durability, air emissions, and costs

Removal of Aerosol Particles Generated from Vitrification Process for High-Level Liquid Wastes

OpenAIRE

加藤 功

1990-01-01

The vitrification technology has been developed for the high-level liquid waste (HLLW) from reprocessing nuclear spent fuel in PNC. The removal performance of the aerosol particles generated from the melting process was studied in a nonradioactive full-scale mock-up test facility (MTF). The off-gas treatment system consists of submerged bed scrubber (SBS), venturi scrubber, NOx absorber, high efficiency mist eliminater (HEME). Deoomtamination factors (DFs) were derived from the mass ratio of ...

The vitrification of high level wastes using microwave power

International Nuclear Information System (INIS)

Hardwick, W.H.; Gayler, R.; Murphy, V.

1981-01-01

A process for radioactive waste vitrification which exploits advantages peculiar to microwave heating is under development. The advantages claimed are the removal of the heat source from the radioactive environment, the elimination of heat transfer barriers by direct coupling of the energy with the process materials, and the ability to evaporate liquors absorbed in a glass fibre matrix which constitutes the glass forming additive. This glass fibre matrix which constitutes the glass forming additive. This glass fibre is also used to filter off-gases and give a condensate free of solids. The fibre loaded with dried waste is converted to a homogeneous glass by melting using microwave power. (orig./DG)

Vitrification of transuranic and beta-gamma contaminated solid wastes

International Nuclear Information System (INIS)

Dukes, M.D.

1980-06-01

Vitrification of solid transuranic contaminated (TRU) wastes alone and with high-level liquid wastes (HLLW) was studied. Homogeneous glasses containing 20 to 30 wt % ash were made by using glass frits previously developed at the Savannah River Plant and Pacific Northwest Laboratories. If the ash is vitrified along with the HLLW, 1.0 wt % as can be added to the waste forms without affecting their quality. This loading of ash is well above the loading required by the relative amounts of HLLW and TRU ash that will be processed at the Savannah River Plant. Vitrification of TRU-contaminated electropolishing sludges and high efficiency particular air filter materials along with HLLW would require an increase in the quantity of glass to be produced. However, if these TRU-contaminated solids were vitrified with the HLLW, the addition of low-level beta-gamma contaminated ash would require no further increase in glass production

Engineering report of plasma vitrification of Hanford tank wastes

International Nuclear Information System (INIS)

Hendrickson, D.W.

1995-01-01

This document provides an analysis of vendor-derived testing and technology applicability to full scale glass production from Hanford tank wastes using plasma vitrification. The subject vendor testing and concept was applied in support of the Hanford LLW Vitrification Program, Tank Waste Remediation System

Radioactive waste vitrification: A review

International Nuclear Information System (INIS)

Cole, L.L.; Fields, D.E.

1989-08-01

The research and development of an immobilization process for the containment of nuclear high-level liquid waste has been underway for well-over the past four decades. The method that has become the state-of-the-art is the liquid-fed ceramic melter process which converts a mixture of high-level liquid waste and glass forming frit to a borosilicate glass product. This report gives a chronological review of the various vitrification processes starting with the very first reported process in 1960. Information on the early methods of frit selection as well as information on the currently computerized method are presented. The importance of all these parameters is discussed with regard to product durability. 26 refs., 8 figs., 1 tab

Hanford Waste Vitrification Plant applied technology plan

International Nuclear Information System (INIS)

Kruger, O.L.

1990-09-01

This Applied Technology Plan describes the process development, verification testing, equipment adaptation, and waste form qualification technical issues and plans for resolution to support the design, permitting, and operation of the Hanford Waste Vitrification Plant. The scope of this Plan includes work to be performed by the research and development contractor, Pacific Northwest Laboratory, other organizations within Westinghouse Hanford Company, universities and companies with glass technology expertise, and other US Department of Energy sites. All work described in this Plan is funded by the Hanford Waste Vitrification Plant Project and the relationship of this Plan to other waste management documents and issues is provided for background information. Work to performed under this Plan is divided into major areas that establish a reference process, develop an acceptable glass composition envelope, and demonstrate feed processing and glass production for the range of Hanford Waste Vitrification Plant feeds. Included in this work is the evaluation and verification testing of equipment and technology obtained from the Defense Waste Processing Facility, the West Valley Demonstration Project, foreign countries, and the Hanford Site. Development and verification of product and process models and other data needed for waste form qualification documentation are also included in this Plan. 21 refs., 4 figs., 33 tabs

Remote maintenance demonstration tests at a pilot plant for high level waste vitrification

International Nuclear Information System (INIS)

Selig, M.

1984-01-01

The remote maintenance and replacement technique designed for a radioactive vitrification plant have been developed and tested in a full scale handling mockup and in an inactive pilot plants by the Central Engineering Department of the Karlsruhe Nuclear Research Center. As a result of the development work and the tests it has been proved that the remote maintenance technique and remote handling equipment can be used without any technical problems and are suited for application in a radioactive waste vitrification plant

Operating experience during high-level waste vitrification at the West Valley Demonstration Project

International Nuclear Information System (INIS)

Valenti, P.J.; Elliott, D.I.

1999-01-01

This report provides a summary of operational experiences, component and system performance, and lessons learned associated with the operation of the Vitrification Facility (VF) at the West Valley Demonstration Project (WVDP). The VF was designed to convert stored high-level radioactive waste (HLW) into a stable waste form (borosilicate glass) suitable for disposal in a federal repository. Following successful completion on nonradioactive test, HLW processing began in July 1995. Completion of Phase 1 of HLW processing was reached on 10 June 1998 and represented the processing of 9.32 million curies of cesium-137 (Cs-137) and strontium-90 (Sr-90) to fill 211 canisters with over 436,000 kilograms of glass. With approximately 85% of the total estimated curie content removed from underground waste storage tanks during Phase 1, subsequent operations will focus on removal of tank heel wastes

Hanford Waste Vitrification Plant capacity increase options

International Nuclear Information System (INIS)

Larson, D.E.

1996-04-01

Studies are being conducted by the Hanford Waste Vitrification Plant (HWVP) Project on ways to increase the waste processing capacity within the current Vitrification Building structural design. The Phase 1 study on remote systems concepts identification and extent of capacity increase was completed. The study concluded that the HWVP capacity could be increased to four times the current capacity with minor design adjustments to the fixed facility design, and the required design changes would not impact the current footprint of the vitrification building. A further increase in production capacity may be achievable but would require some technology development, verification testing, and a more systematic and extensive engineering evaluation. The primary changes included a single advance melter with a higher capacity, new evaporative feed tank, offgas quench collection tank, ejector venturi scrubbers, and additional inner canister closure station,a smear test station, a new close- coupled analytical facility, waste hold capacity of 400,000 gallon, the ability to concentrate out-of-plant HWVP feed to 90 g/L waste oxide concentration, and limited changes to the current base slab construction package

Vitrification development plan for US Department of Energy mixed wastes

International Nuclear Information System (INIS)

Peters, R.; Lucerna, J.; Plodinec, M.J.

1993-10-01

This document is a general plan for conducting vitrification development for application to mixed wastes owned by the US Department of Energy. The emphasis is a description and discussion of the data needs to proceed through various stages of development. These stages are (1) screening at a waste site to determine which streams should be vitrified, (2) waste characterization and analysis, (3) waste form development and treatability studies, (4) process engineering development, (5) flowsheet and technical specifications for treatment processes, and (6) integrated pilot-scale demonstration. Appendices provide sample test plans for various stages of the vitrification development process. This plan is directed at thermal treatments which produce waste glass. However, the study is still applicable to the broader realm of thermal treatment since it deals with issues such as off-gas characterization and waste characterization that are not necessarily specific to vitrification. The purpose is to provide those exploring or considering vitrification with information concerning the kinds of data that are needed, the way the data are obtained, and the way the data are used. This will provide guidance to those who need to prioritize data needs to fit schedules and budgets. Knowledge of data needs also permits managers and planners to estimate resource requirements for vitrification development

Impact of Alkali Source on Vitrification of SRS High Level Waste

International Nuclear Information System (INIS)

LAMBERT, D. P.; MILLER, D. H.; PEELER, D. K.; SMITH, M. E.; STONE, M. E.

2005-01-01

The Defense Waste Processing Facility (DWPF) Savannah River Site is currently immobilizing high level nuclear waste sludge by vitrification in borosilicate glass. The processing strategy involves blending a large batch of sludge into a feed tank, washing the sludge to reduce the amount of soluble species, then processing the large ''sludge batch'' through the DWPF. Each sludge batch is tested by the Savannah River National Laboratory (SRNL) using simulants and tests with samples of the radioactive waste to ''qualify'' the batch prior to processing in the DWPF. The DWPF pretreats the sludge by first acidifying the sludge with nitric and formic acid. The ratio of nitric to formic acid is adjusted as required to target a final glass composition that is slightly reducing (the target is for ∼20% of the iron to have a valence of two in the glass). The formic acid reduces the mercury in the feed to elemental mercury which is steam stripped from the feed. After a concentration step, the glass former (glass frit) is added as a 50 wt% slurry and the batch is concentrated to approximately 50 wt% solids. The feed slurry is then fed to a joule heated melter maintained at 1150 C. The glass must meet both processing (e.g., viscosity and liquidus temperature) and product performance (e.g., durability) constraints The alkali content of the final waste glass is a critical parameter that affects key glass properties (such as durability) as well as the processing characteristics of the waste sludge during the pretreatment and vitrification processes. Increasing the alkali content of the glass has been shown to improve the production rate of the DWPF, but the total alkali in the final glass is limited by constraints on glass durability and viscosity. Two sources of alkali contribute to the final alkali content of the glass: sodium salts in the waste supernate and sodium and lithium oxides in the glass frit added during pretreatment processes. Sodium salts in the waste supernate can

Chemical durability of soda-lime-aluminosilicate glass for radioactive waste vitrification

International Nuclear Information System (INIS)

Eppler, F.H.; Yim, M.S.

1998-01-01

Vitrification has been identified as one of the most viable waste treatment alternatives for nuclear waste disposal. Currently, the most popular glass compositions being selected for vitrification are the borosilicate family of glasses. Another popular type that has been around in glass industry is the soda-lime-silicate variety, which has often been characterized as the least durable and a poor candidate for radioactive waste vitrification. By replacing the boron constituent with a cheaper substitute, such as silica, the cost of vitrification processing can be reduced. At the same time, addition of network intermediates such as Al 2 O 3 to the glass composition increases the environmental durability of the glass. The objective of this study is to examine the ability of the soda-lime-aluminosilicate glass as an alternative vitrification tool for the disposal of radioactive waste and to investigate the sensitivity of product chemical durability to variations in composition

Leaching characteristics of copper flotation waste before and after vitrification.

Science.gov (United States)

Coruh, Semra; Ergun, Osman Nuri

2006-12-01

Copper flotation waste from copper production using a pyrometallurgical process contains toxic metals such as Cu, Zn, Co and Pb. Because of the presence of trace amounts of these highly toxic metals, copper flotation waste contributes to environmental pollution. In this study, the leaching characteristics of copper flotation waste from the Black Sea Copper Works in Samsun, Turkey have been investigated before and after vitrification. Samples obtained from the factory were subjected to toxicity tests such as the extraction procedure toxicity test (EP Tox), the toxicity characteristic leaching procedure (TCLP) and the "method A" extraction procedure of the American Society of Testing and Materials. The leaching tests showed that the content of some elements in the waste before vitrification exceed the regulatory limits and cannot be disposed of in the present form. Therefore, a stabilization or inertization treatment is necessary prior to disposal. Vitrification was found to stabilize heavy metals in the copper flotation waste successfully and leaching of these metals was largely reduced. Therefore, vitrification can be an acceptable method for disposal of copper flotation waste.

Defense Waste Processing Facility (DWPF): The vitrification of high-level nuclear waste. (Latest citations from the Bibliographic database). Published Search

International Nuclear Information System (INIS)

1993-09-01

The bibliography contains citations concerning a production-scale facility and the world's largest plant for the vitrification of high-level radioactive nuclear wastes (HLW) located in the United States. Initially based on the selection of borosilicate glass as the reference waste form, the citations present the history of the development including R ampersand D projects and the actual construction of the production facility at the DOE Savannah River Plant (SRP). (Contains a minimum of 177 citations and includes a subject term index and title list.)

Feasibility Study for Vitrification of Sodium-Bearing Waste

International Nuclear Information System (INIS)

Quigley, J.J.; Raivo, B.D.; Bates, S.O.; Berry, S.M.; Nishioka, D.N.; Bunnell, P.J.

2000-01-01

Treatment of sodium-bearing waste (SBW) at the Idaho Nuclear Technology and Engineering Center (INTEC) within the Idaho National Engineering and Environmental Laboratory is mandated under a Settlement Agreement between the Department of Energy and the State of Idaho. One of the requirements of the Settlement Agreement is the complete calcination (i.e., treatment) of all SBW by December 31, 2012. One of the proposed options for treatment of SBW is vitrification. This study will examine the viability of SBW vitrification. This study describes the process and facilities to treat the SBW, from beginning waste input from INTEC Tank Farm to the final waste forms. Schedules and cost estimates for construction and operation of a Vitrification Facility are included. The study includes a facility layout with drawings, process description and flow diagrams, and preliminary equipment requirements and layouts

Feasibility Study for Vitrification of Sodium-Bearing Waste

Energy Technology Data Exchange (ETDEWEB)

J. J. Quigley; B. D. Raivo; S. O. Bates; S. M. Berry; D. N. Nishioka; P. J. Bunnell

2000-09-01

Treatment of sodium-bearing waste (SBW) at the Idaho Nuclear Technology and Engineering Center (INTEC) within the Idaho National Engineering and Environmental Laboratory is mandated under a Settlement Agreement between the Department of Energy and the State of Idaho. One of the requirements of the Settlement Agreement is the complete calcination (i.e., treatment) of all SBW by December 31, 2012. One of the proposed options for treatment of SBW is vitrification. This study will examine the viability of SBW vitrification. This study describes the process and facilities to treat the SBW, from beginning waste input from INTEC Tank Farm to the final waste forms. Schedules and cost estimates for construction and operation of a Vitrification Facility are included. The study includes a facility layout with drawings, process description and flow diagrams, and preliminary equipment requirements and layouts.

Test Summary Report INEEL Sodium-Bearing Waste Vitrification Demonstration RSM-01-1

Energy Technology Data Exchange (ETDEWEB)

Goles, Ronald W.; Perez, Joseph M.; Macisaac, Brett D.; Siemer, Darryl D.; Mccray, John A.

2001-05-21

The U.S. Department of Energy's Idaho National Engineering and Environmental Laboratory is storing large amounts of radioactive and mixed wastes. Most of the sodium-bearing wastes have been calcined, but about a million gallons remain uncalcined, and this waste does not meet current regulatory requirements for long-term storage and/or disposal. As a part of the Settlement Agreement between DOE and the State of Idaho, the tanks currently containing SBW are to be taken out of service by December 31, 2012, which requires removing and treatment the remaining SBW. Vitrification is the option for waste disposal that received the highest weighted score against the criteria used. Beginning in FY 2000, the INEEL high-level waste program embarked on a program for technology demonstration and development that would lead to conceptual design of a vitrification facility in the event that vitrification is the preferred alternative for SBW disposal. The Pacific Northwest National Laborator's Research-Scale Melter was used to conduct these initial melter-flowsheet evaluations. Efforts are underway to reduce the volume of waste vitrified, and during the current test, an overall SBW waste volume-reduction factor of 7.6 was achieved.

A state of the art review of vitrification of high level waste in Europe

International Nuclear Information System (INIS)

Heimerl, W.

This paper gives a review of the state-of-the-art of the development and demonstration of vitrification processes for high level radioactive waste solutions on an industrial scale in four European countries (France, United Kingdom, Federal Republic of Germany and Belgium). Historical development, experiences and operations present status and future plans are presented. Three of the processes which seem to be of major importance are described (AVM-France, HARVEST-United Kingdom, PAMELA Germany/Belgium). (author)

Test plan for evaluation of plasma melter technology for vitrification of high-sodium content low-level radioactive liquid wastes

International Nuclear Information System (INIS)

McLaughlin, D.F.; Lahoda, E.J.; Gass, W.R.; D'Amico, N.

1994-01-01

This document provides a test plan for the conduct of plasma arc vitrification testing by a vendor in support of the Hanford Tank Waste Remediation System (TWRS) Low-Level Waste (LLW) Vitrification Program. The vendor providing this test plan and conducting the work detailed within it [one of seven selected for glass melter testing under Purchase Order MMI-SVV-384212] is the Westinghouse Science and Technology Center (WSTC) in Pittsburgh, PA. WSTC authors of the test plan are D. F. McLaughlin, E. J. Lahoda, W. R. Gass, and N. D'Amico. The WSTC Program Manager for this test is D. F. McLaughlin. This test plan is for Phase I activities described in the above Purchase Order. Test conduct includes melting of glass frit with Hanford LLW Double-Shell Slurry Feed waste simulant in a plasma arc fired furnace

Savannah River Site waste vitrification projects initiated throughout the United States: Disposal and recycle options

International Nuclear Information System (INIS)

Jantzen, C.M.

2000-01-01

A vitrification process was developed and successfully implemented by the US Department of Energy's (DOE) Savannah River Site (SRS) and at the West Valley Nuclear Services (WVNS) to convert high-level liquid nuclear wastes (HLLW) to a solid borosilicate glass for safe long term geologic disposal. Over the last decade, SRS has successfully completed two additional vitrification projects to safely dispose of mixed low level wastes (MLLW) (radioactive and hazardous) at the SRS and at the Oak Ridge Reservation (ORR). The SRS, in conjunction with other laboratories, has also demonstrated that vitrification can be used to dispose of a wide variety of MLLW and low-level wastes (LLW) at the SRS, at ORR, at the Los Alamos National Laboratory (LANL), at Rocky Flats (RF), at the Fernald Environmental Management Project (FEMP), and at the Hanford Waste Vitrification Project (HWVP). The SRS, in conjunction with the Electric Power Research Institute and the National Atomic Energy Commission of Argentina (CNEA), have demonstrated that vitrification can also be used to safely dispose of ion-exchange (IEX) resins and sludges from commercial nuclear reactors. In addition, the SRS has successfully demonstrated that numerous wastes declared hazardous by the US Environmental Protection Agency (EPA) can be vitrified, e.g. mining industry wastes, contaminated harbor sludges, asbestos containing material (ACM), Pb-paint on army tanks and bridges. Once these EPA hazardous wastes are vitrified, the waste glass is rendered non-hazardous allowing these materials to be recycled as glassphalt (glass impregnated asphalt for roads and runways), roofing shingles, glasscrete (glass used as aggregate in concrete), or other uses. Glass is also being used as a medium to transport SRS americium (Am) and curium (Cm) to the Oak Ridge Reservation (ORR) for recycle in the ORR medical source program and use in smoke detectors at an estimated value of $1.5 billion to the general public

Chemical engineering problems of radioactive waste fixation by vitrification

International Nuclear Information System (INIS)

Taylor, R.F.

1985-01-01

Basic features are reviewed of the chemical engineering problems faced in the vitrification of the high-level radioactive liquid wastes resulting from the reprocessing of nuclear fuel. After an outline of glass solution properties and formation kinetics the constituent elements of the vitrification route are examined in turn: waste feed evaporation and denitration, calcination, offgas treatment, and finally melting and product quality. Plant and experimental data for each stage are discussed with comparison between process routes and with reference to the underlying principles. Attention is drawn to the future need for higher trapping efficiencies and for dealing with a wider range of species in offgas treatments as higher burnup fuels are processed after shorter cooling times from reactor. Two areas of present study where deeper insight into underlying process mechanics is needed are, firstly, the association of waste material with glass formers in the wet or sinter stages and secondly their incorporation and mixing reaction in the melt. Fuller understanding here would bring direct benefit to process performance and handling. The problems discussed are not of a nature to jeopardize the vitrification routes but if product quality does come to rely heavily on process control then demonstrable confidence in the behaviour of the central physico-chemical interactions is indispensable. (author)

Low-Level Waste Vitrification Plant Project contracting strategy decision analysis report

International Nuclear Information System (INIS)

Felise, P.; Phillips, J.D.

1994-01-01

Ten basic contracting strategies were developed after a review of past strategies that had been used at the Hanford Site, other US Department of Energy (DOE) sites, other US government agencies, and in the private sector. As applicable to the Low-Level Waste Vitrification Plant (LLWVP) Project, each strategy was described and depicted in a schedule format to assess compatibility with the Hanford Federal Facility Agreement and Consent Order, al so known as the Tri-Party Agreement (Ecology et al. 1994) milestones, key decision points, and other project requirements. The-pro and con aspects of each strategy also were tabulated. Using this information as a basis, the LLWVP Project team members, along with representatives of Tank Waste Remediation System (TWRS) Engineering, TWRS Programs, and Procurement Materials Management, formed a Westinghouse Hanford Company (WHC) evaluation team to select the best strategy. Kepner-Tregoe decision analysis techniques were used in facilitated meetings to arrive at the best balanced choice

Low-Level Waste Vitrification Plant Project contracting strategy decision analysis report

Energy Technology Data Exchange (ETDEWEB)

Felise, P.; Phillips, J.D.

1994-10-17

Ten basic contracting strategies were developed after a review of past strategies that had been used at the Hanford Site, other US Department of Energy (DOE) sites, other US government agencies, and in the private sector. As applicable to the Low-Level Waste Vitrification Plant (LLWVP) Project, each strategy was described and depicted in a schedule format to assess compatibility with the Hanford Federal Facility Agreement and Consent Order, al so known as the Tri-Party Agreement (Ecology et al. 1994) milestones, key decision points, and other project requirements. The-pro and con aspects of each strategy also were tabulated. Using this information as a basis, the LLWVP Project team members, along with representatives of Tank Waste Remediation System (TWRS) Engineering, TWRS Programs, and Procurement Materials Management, formed a Westinghouse Hanford Company (WHC) evaluation team to select the best strategy. Kepner-Tregoe decision analysis techniques were used in facilitated meetings to arrive at the best balanced choice.

Transportable vitrification system demonstration on mixed waste. Revision 1

Energy Technology Data Exchange (ETDEWEB)

Zamecnik, J.R.; Whitehouse, J.C. [Westinghouse Savannah River Co., Aiken, SC (United States); Wilson, C.N. [Lockheed Martin Hanford Corp., Richland, WA (United States); Van Ryn, F.R. [Bechtel Jacobs Co., Oak Ridge, TN (United States)

1998-04-22

The Transportable Vitrification System (TVS) is a large scale, fully integrated, vitrification system for the treatment of low-level and mixed wastes in the form of sludges, soils, incinerator ash, and many other waste streams. It was demonstrated on surrogate waste at Clemson University and at the Oak Ridge Reservation (ORR) prior to treating actual mixed waste. Treatment of a combination of dried B and C Pond sludge and CNF sludge was successfully demonstrated at ORR in 1997. The demonstration produced 7,616 kg of glass from 7,328 kg of mixed wastes with a 60% reduction in volume. Glass formulations for the wastes treated were developed using a combination of laboratory crucible studies with the actual wastes and small melter studies at Clemson with both surrogate and actual wastes. Initial characterization of the B and C Pond sludge had not shown the presence of carbon or fluoride, which required a modified glass formulation be developed to maintain proper glass redox and viscosity. The CNF sludge challenges the glass formulations due to high levels of phosphate and iron. The demonstration was delayed several times by permitting problems, a glass leak, and electrical problems. The demonstration showed that the two wastes could be successfully vitrified, although the design glass production rate was not achieved. The glass produced met the Universal Treatment Standards and the emissions from the TVS were well within the allowable permit limits.

Transportable vitrification system demonstration on mixed waste. Revision 1

International Nuclear Information System (INIS)

Zamecnik, J.R.; Whitehouse, J.C.; Wilson, C.N.; Van Ryn, F.R.

1998-01-01

The Transportable Vitrification System (TVS) is a large scale, fully integrated, vitrification system for the treatment of low-level and mixed wastes in the form of sludges, soils, incinerator ash, and many other waste streams. It was demonstrated on surrogate waste at Clemson University and at the Oak Ridge Reservation (ORR) prior to treating actual mixed waste. Treatment of a combination of dried B and C Pond sludge and CNF sludge was successfully demonstrated at ORR in 1997. The demonstration produced 7,616 kg of glass from 7,328 kg of mixed wastes with a 60% reduction in volume. Glass formulations for the wastes treated were developed using a combination of laboratory crucible studies with the actual wastes and small melter studies at Clemson with both surrogate and actual wastes. Initial characterization of the B and C Pond sludge had not shown the presence of carbon or fluoride, which required a modified glass formulation be developed to maintain proper glass redox and viscosity. The CNF sludge challenges the glass formulations due to high levels of phosphate and iron. The demonstration was delayed several times by permitting problems, a glass leak, and electrical problems. The demonstration showed that the two wastes could be successfully vitrified, although the design glass production rate was not achieved. The glass produced met the Universal Treatment Standards and the emissions from the TVS were well within the allowable permit limits

Development of the high-level waste high-temperature melter feed preparation flowsheet for vitrification process testing

International Nuclear Information System (INIS)

Seymour, R.G.

1995-01-01

High-level waste (HLW) feed preparation flowsheet development was initiated in fiscal year (FY) 1994 to evaluate alternative flowsheets for preparing melter feed for high-temperature melter (HTM) vitrification testing. Three flowsheets were proposed that might lead to increased processing capacity relative to the Hanford Waste Vitrification Plant (HWVP) and that were flexible enough to use with other HLW melter technologies. This document describes the decision path that led to the selection of flowsheets to be tested in the FY 1994 small-scale HTM tests. Feed preparation flowsheet development for the HLW HTM was based on the feed preparation flowsheet that was developed for the HWVP. This approach allowed the HLW program to build upon the extensive feed preparation flowsheet database developed under the HWVP Project. Primary adjustments to the HWVP flowsheet were to the acid adjustment and glass component additions. Developmental background regarding the individual features of the HLW feed preparation flowsheets is provided. Applicability of the HWVP flowsheet features to the new HLW vitrification mission is discussed. The proposed flowsheets were tested at the laboratory-scale at Pacific Northwest Laboratory. Based on the results of this testing and previously established criteria, a reductant-based flowsheet using glycolic acid and a nitric acid-based flowsheet were selected for the FY 1994 small-scale HTM testing

Evaluation of melter technologies for vitrification of Hanford site low-level tank waste - phase 1 testing summary report

Energy Technology Data Exchange (ETDEWEB)

Wilson, C.N., Westinghouse Hanford

1996-06-27

Following negotiation of the fourth amendment to the Tri- Party Agreement for Hanford Site cleanup, commercially available melter technologies were tested during 1994 and 1995 for vitrification of the low-level waste (LLW) stream to be derived from retrieval and pretreatment of the radioactive defense wastes stored in 177 underground tanks. Seven vendors were selected for Phase 1 testing to demonstrate vitrification of a high-sodium content liquid LLW simulant. The tested melter technologies included four Joule-heated melters, a carbon electrode melter, a combustion melter, and a plasma melter. Various dry and slurry melter feed preparation processes also were tested. The technologies and Phase 1 testing results were evaluated and a preliminary technology down-selection completed. This report describes the Phase 1 LLW melter vendor testing and the tested technologies, and summarizes the testing results and the preliminary technology recommendations.

The Treatment of Mixed Waste with GeoMelt In-Container Vitrification

International Nuclear Information System (INIS)

Finucane, K.G.; Campbell, B.E.

2006-01-01

AMEC's GeoMelt R In-Container Vitrification (ICV) TM has been used to treat diverse types of mixed low-level radioactive waste. ICV is effective in the treatment of mixed wastes containing polychlorinated biphenyls (PCBs) and other semi-volatile organic compounds, volatile organic compounds (VOCs) and heavy metals. The GeoMelt vitrification process destroys organic compounds and immobilizes metals and radionuclides in an extremely durable glass waste form. The process is flexible allowing for treatment of aqueous, oily, and solid mixed waste, including contaminated soil. In 2004, ICV was used to treat mixed radioactive waste sludge containing PCBs generated from a commercial cleanup project regulated by the Toxic Substances Control Act (TSCA), and to treat contaminated soil from Rocky Flats Environmental Technology Site. The Rocky Flats soil contained cadmium, PCBs, and depleted uranium. In 2005, AMEC completed a treatability demonstration of the ICV technology on Mock High Explosive from Sandia National Laboratories. This paper summarizes results from these mixed waste treatment projects. (authors)

Design of off-gas cleaning systems for high-level waste vitrification

International Nuclear Information System (INIS)

Hanson, M.S.; Kaser, J.D.

1976-01-01

High-level wastes are generally nitric acid solutions. Vitrification converts the nitrate salts to oxides, forming nitrogen oxides (NO/sub x/) as a by-product. These NO/sub x/ releases can be controlled by nitric acid recovery or by conversion of the NO/sub x/ to an acceptable species for release, such as N 2 O or N 2 . The off-gas system must also be capable of controlling any fission products which may be voltatilized in appreciable quantities and may be controlled in the off-gas system by absorption or adsorption. Whichever method is used, the recovered fission products must somehow be converted to a safe disposal form. Proposed off-gas systems are described, and areas requiring research and development are discussed

Vitrification of organics-containing wastes

International Nuclear Information System (INIS)

Bickford, D.F.

1997-01-01

A process is described for stabilizing organics-containing waste materials and recovering metals therefrom, and a waste glass product made according to the process is also disclosed. Vitrification of wastes such as organic ion exchange resins, electronic components and the like can be accomplished by mixing at least one transition metal oxide with the wastes, and, if needed, glass formers to compensate for a shortage of silicates or other glass formers in the wastes. The transition metal oxide increases the rate of oxidation of organic materials in the wastes to improve the composition of the glass-forming mixture: at low temperatures, the oxide catalyzes oxidation of a portion of the organics in the waste; at higher temperatures, the oxide dissolves and the resulting oxygen ions oxidize more of the organics; and at vitrification temperatures, the metal ions conduct oxygen into the melt to oxidize the remaining organics. In addition, the transition metal oxide buffers the redox potential of the glass melt so that metals such as Au, Pt, Ag, and Cu separate from the melt in the metallic state and can be recovered. After the metals are recovered, the remainder of the melt is allowed to cool and may subsequently be disposed of. The product has good leaching resistance and can be disposed of in an ordinary landfill, or, alternatively, used as a filler in materials such as concrete, asphalt, brick and tile. 1 fig

Hanford Waste Vitrification Plant Quality Assurance Program description for defense high-level waste form development and qualification

International Nuclear Information System (INIS)

Hand, R.L.

1992-01-01

This document describes the quality assurance (QA) program of the Hanford Waste Vitrification Plant (HWVP) Project. The purpose of the QA program is to control project activities in such a manner as to achieve the mission of the HWVP Project in a safe and reliable manner. A major aspect of the HWVP Project QA program is the control of activities that relate to high-level waste (HLW) form development and qualification. This document describes the program and planned actions the Westinghouse Hanford Company (Westinghouse Hanford) will implement to demonstrate and ensure that the HWVP Project meets the US Department of Energy (DOE) and ASME regulations. The actions for meeting the requirements of the Waste Acceptance Preliminary Specifications (WAPS) will be implemented under the HWVP product qualification program with the objective of ensuring that the HWVP and its processes comply with the WAPS established by the federal repository

Letter report: Pre-conceptual design study for a pilot-scale Non-Radioactive Low-Level Waste Vitrification Facility

International Nuclear Information System (INIS)

Thompson, R.A.; Morrissey, M.F.

1996-03-01

This report presents a pre-conceptual design study for a Non-Radioactive Low-Level Waste, Pilot-Scale Vitrification System. This pilot plant would support the development of a full-scale LLW Vitrification Facility and would ensure that the full-scale facility can meet its programmatic objectives. Use of the pilot facility will allow verification of process flowsheets, provide data for ensuring product quality, assist in scaling to full scale, and support full-scale start-up. The facility will vitrify simulated non-radioactive LLW in a manner functionally prototypic to the full-scale facility. This pre-conceptual design study does not fully define the LLW Pilot-Scale Vitrification System; rather, it estimates the funding required to build such a facility. This study includes identifying all equipment necessary. to prepare feed, deliver it into the melter, convert the feed to glass, prepare emissions for atmospheric release, and discharge and handle the glass. The conceived pilot facility includes support services and a structure to contain process equipment

Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

Energy Technology Data Exchange (ETDEWEB)

Sugilal, G; Wattal, P K; Theyyunni, T K [Process Engineering and Systems Development Division, Bhabha Atomic Research Centre, Mumbai (India); Iyer, K N [Department of Mechanical Engineering, Indian Inst. of Tech., Mumbai (India)

1994-06-01

The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author).

Steady state simulation of Joule heated ceramic melter for vitrification of high level liquid waste

International Nuclear Information System (INIS)

Sugilal, G.; Wattal, P.K.; Theyyunni, T.K.; Iyer, K.N.

1994-01-01

The Joule heated ceramic melter is emerging as an attractive alternative to metallic melters for high level waste vitrification. The inherent limitations with metallic melters viz., low capacity and short melter life, are overcome in a ceramic melter which can be adopted for continuous mode of operation. The ceramic melter has the added advantage of better operational flexibility. This paper describes the three dimensional model used for simulating the complex design conditions of the ceramic melter. (author)

Design of microwave vitrification systems for radioactive waste

International Nuclear Information System (INIS)

White, T.L.; Wilson, C.T.; Schaick, C.R.; Bostick, W.D.

1996-01-01

Oak Ridge National Laboratory (ORNL) is involved in the research and development of high-power microwave heating systems for the vitrification of DOE radioactive sludges. Design criteria for a continuous microwave vitrification system capable of processing a surrogate filtercake sludge representative of a typical waste-water treatment operation are discussed. A prototype 915 MHz, 75 kW microwave vitrification system or 'microwave melter' is described along with some early experimental results that demonstrate a 4 to 1 volume reduction of a surrogate ORNL filtercake sludge

US DOE Initiated Performance Enhancements to the Hanford Waste Treatment and Immobilization Plant (WTP) Low-activity Waste Vitrification (LAW) System

International Nuclear Information System (INIS)

Hamel, William F.; Gerdes, Kurt D.; Holton, Langdon K.; Pegg, Ian L.; Bowen, Brad W.

2006-01-01

The U.S Department of Energy Office of River Protection (DOE-ORP) is constructing a Waste Treatment and Immobilization Plant (WTP) for the treatment and vitrification of underground tank wastes stored at the Hanford Site in Washington State. The WTP comprises four major facilities: a pretreatment facility to separate the tank waste into high level waste (HLW) and low-activity waste (LAW) process streams, a HLW vitrification facility to immobilize the HLW fraction; a LAW vitrification facility to immobilize the LAW fraction, and an analytical laboratory to support the operations of all four treatment facilities. DOE has established strategic objectives to optimize the performance of the WTP facilities and the LAW and HLW waste forms to reduce the overall schedule and cost for treatment and vitrification of the Hanford tank wastes. This strategy has been implemented by establishing performance expectations in the WTP contract for the facilities and waste forms. In addition, DOE, as owner-operator of the WTP facilities, continues to evaluate (1) the design, to determine the potential for performance above the requirements specified in the WTP contract; and (2) improvements in production of the LAW and HLW waste forms. This paper reports recent progress directed at improving production of the LAW waste form. DOE's initial assessment, which is based on the work reported in this paper, is that the capacity of the WTP LAW vitrification facility can be increased by a factor of 2 to 4 with a combination of revised glass formulations, modest increases in melter glass operating temperatures, and a second-generation LAW melter with a larger surface area. Implementing these improvements in the LAW waste immobilization capability can benefit the LAW treatment mission by reducing both processing time and cost

Structural and microstructural aspects of asbestos-cement waste vitrification

Science.gov (United States)

Iwaszko, Józef; Zawada, Anna; Przerada, Iwona; Lubas, Małgorzata

2018-04-01

The main goal of the work was to evaluate the vitrification process of asbestos-cement waste (ACW). A mixture of 50 wt% ACW and 50 wt% glass cullet was melted in an electric furnace at 1400 °C for 90 min and then cast into a steel mold. The vitrified product was subjected to annealing. Optical microscopy, scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR) and X-ray diffraction (XRD) were used to evaluate the effects of the vitrification. The chemical constitution of the material before and after the vitrification process was also analyzed. It was found that the vitrified product has an amorphous structure in which the components of asbestos-cement waste are incorporated. MIR spectroscopy showed that the absorption bands of chrysotile completely disappeared after the vitrification process. The results of the spectroscopic studies were confirmed by X-ray studies - no diffraction reflections from the chrysotile crystallographic planes were observed. As a result of the treatment, the fibrous asbestos construction, the main cause of its pathogenic properties, completely disappeared. The vitrified material was characterized by higher resistance to ion leaching in an aquatic environment than ACW and a smaller volume of nearly 72% in relation to the apparent volume of the substrates. The research has confirmed the high effectiveness of vitrification in neutralizing hazardous waste containing asbestos and the FT-IR spectroscopy was found to be useful to identify asbestos varieties and visualizing changes caused by the vitrification process. The work also presents the current situation regarding the utilization of asbestos-containing products.

Waste vitrification: a historical perspective

International Nuclear Information System (INIS)

McElroy, J.L.; Bjorklund, W.J.; Bonner, W.F.

1982-02-01

The possibility of converting high-level wastes (HLW) to glass was first pursued in Canada and England at a time when other countries were evaluating many other alternatives. By 1966, the British had completed radioactive demonstrations of the FINGAL pot process, converting HLW to borosilicate glass. By this time other countries, including France and the United States, had begun using the glass waste form. Beginning in 1966, several processes, including phosphate and borosilicate glass, were demonstrated by the US in the Waste Solidification Engineering Prototypes (WSEP) program at the Pacific Northwest Laboratory (PNL). Most of the current vitrification processes are adaptations of the FINGAL pot process or the continuous metallic melter used in the WSEP program. One notable exception is the joule-heated ceramic melter, which was adapted from commercial glass technology for HLW by PNL in the mid-1970's. Both batch and continuous processes have been developed to an advanced stage of readiness. These processes are described and compared in this paper

Design of microwave vitrification systems for radioactive waste

International Nuclear Information System (INIS)

White, T.L.; Wilson, C.T.; Schaich, C.R.; Bostick, T.L.

1995-01-01

Oak Ridge National Laboratory (ORNL) is involved in the research and development of high-power microwave heating systems for the vitrification of Department of Energy (DOE) radioactive sludges. Design criteria for a continuous microwave vitrification system capable of processing a surrogate filtercake sludge representative of a typical waste-water treatment operation are discussed. A prototype 915-MHz, 75-kW microwave vitrification system or ''microwave melter'' is described along with some early experimental results that demonstrate a 4 to 1 volume reduction of a surrogate ORNL filtercake sludge

Hanford Waste Vitrification Plant - the project and process systems

International Nuclear Information System (INIS)

Swenson, L.D.; Miller, W.C.; Smith, R.A.

1990-01-01

The Hanford Waste Vitrification Plant (HWVP) project is scheduled to start construction on the Hanford reservation in southeastern Washington State in 1991. The project will immobilize the liquid high-level defense waste stored there. The HWVP represents the third phase of the U.S. Department of Energy (DOE) activities that are focused on the permanent disposal of high-level radioactive waste, building on the experience of Defense Waste Processing Facility (DWPF) at the Savannah River site, South Carolina, and of the West Valley Demonstration Plant (WVDP), New York. This sequential approach to disposal of the country's commercial and defense high-level radioactive waste allows HWVP to make extensive use of lessons learned from the experience of its predecessors, using mature designs from the earlier facilities to achieve economies in design and construction costs while enhancing operational effectiveness

Design and operating features of the high-level waste vitrification system for the West Valley demonstration project

International Nuclear Information System (INIS)

Siemens, D.H.; Beary, M.M.; Barnes, S.M.; Berger, D.N.; Brouns, R.A.; Chapman, C.C.; Jones, R.M.; Peters, R.D.; Peterson, M.E.

1986-03-01

A liquid-fed joule-heated ceramic melter system is the reference process for immobilization of the high-level liquid waste in the US and several foreign countries. This system has been under development for over ten years at Pacific Northwest Laboratory and other national laboratories operated for the US Department of Energy. Pacific Northwest Laboratory contributed to this research through its Nuclear Waste Treatment Program and used applicable data to design and test melters and related systems using remote handling of simulated radioactive wastes. This report describes the equipment designed in support of the high-level waste vitrification program at West Valley, New York. Pacific Northwest Laboratory worked closely with West Valley Nuclear Services Company to design a liquid-fed ceramic melter, a liquid waste preparation and feed tank and pump, an off-gas treatment scrubber, and an enclosed turntable for positioning the waste canisters. Details of these designs are presented including the rationale for the design features and the alternatives considered

Letter report: Minor component study for low-level radioactive waste glasses

International Nuclear Information System (INIS)

Li, H.

1996-03-01

During the waste vitrification process, troublesome minor components in low-level radioactive waste streams could adversely affect either waste vitrification rate or melter life-time. Knowing the solubility limits for these minor components is important to determine pretreatment options for waste streams and glass formulation to prevent or to minimize these problems during the waste vitrification. A joint study between Pacific Northwest Laboratory and Rensselaer Polytechnic Institute has been conducted to determine minor component impacts in low-level nuclear waste glass

In situ vitrification on buried waste

International Nuclear Information System (INIS)

Bates, S.O.

1992-01-01

In situ vitrification (ISV) is being evaluated as a remedial treatment technology for buried mixed and transuranic (TRU) wastes at the Subsurface Disposal Area (SDA) at Idaho National Engineering Laboratory (INEL) and can be related to buried wastes at other Department of Energy (DOE) sites. There are numerous locations around the DOE Complex where wastes were buried in the ground or stored for future burial. The Buried Waste Program (BWP) is conducting a comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) remedial investigation/feasibility study (RI/FS) for the Department of Energy - Field Office Idaho (DOE-ID). As part of the RI/FS, an ISV scoping study on the treatability of the SDA mixed low-level and mixed TRU waste is being performed for applicability to remediation of the waste at the Radioactive Waste Management Complex (RWMC). The ISV project being conducted at the INEL by EG ampersand G Idaho, Inc. consists of a treatability investigation to collect data to satisfy nine CERCLA criteria with regards to the SDA. This treatability investigation involves a series of experiments and related efforts to study the feasibility of ISV for remediation of mixed and TRU waste disposed of at the SDA

Demonstrating compliance with WAPS 1.3 in the Hanford waste vitrification plant process

Energy Technology Data Exchange (ETDEWEB)

Bryan, M.F.; Piepel, G.F.; Simpson, D.B.

1996-03-01

The high-level waste (HLW) vitrification plant at the Hanford Site was being designed to immobilize transuranic and high-level radioactive waste in borosilicate glass. This document describes the statistical procedure to be used in verifying compliance with requirements imposed by Section 1.3 of the Waste Acceptance Product Specifications (WAPS, USDOE 1993). WAPS 1.3 is a specification for ``product consistency,`` as measured by the Product Consistency Test (PCT, Jantzen 1992b), for each of three elements: lithium, sodium, and boron. Properties of a process batch and the resulting glass are largely determined by the composition of the feed material. Empirical models are being developed to estimate some property values, including PCT results, from data on feed composition. These models will be used in conjunction with measurements of feed composition to control the HLW vitrification process and product.

Quality assurance program description: Hanford Waste Vitrification Plant, Part 1

International Nuclear Information System (INIS)

1992-01-01

This document describes the Department of Energy's Richland Field Office (DOE-RL) quality assurance (QA) program for the processing of high-level waste as well as the Vitrification Project Quality Assurance Program for the design and construction of the Hanford Waste Vitrification Plant (HWVP). It also identifies and describes the planned activities that constitute the required quality assurance program for the HWVP. This program applies to the broad scope of quality-affecting activities associated with the overall HWVP Facility. Quality-affecting activities include designing, purchasing, fabricating, handling, shipping, storing, cleaning, erecting, installing, inspecting, testing, maintaining, repairing, and modifying. Also included are the development, qualification, and production of waste forms which may be safely used to dispose of high-level radioactive waste resulting from national defense activities. The HWVP QA program is made up of many constituent programs that are being implemented by the participating organizations. This Quality Assurance program description is intended to outline and define the scope and application of the major programs that make up the HWVP QA program. It provides a means by which the overall program can be managed and directed to achieve its objectives. Subsequent parts of this description will identify the program's objectives, its scope, application, and structure

In situ vitrification of buried waste sites

International Nuclear Information System (INIS)

Shade, J.W.; Thompson, L.E.; Kindle, C.H.

1991-04-01

In situ vitrification (ISV) is a remedial technology initially developed to treat soils contaminated with a variety of organics, heavy metals, and/or radioactive materials. Recent tests have indicated the feasibility of applying the process to buried wastes including containers, combustibles, and buried metals. In addition, ISV is being considered for application to the emplacement of barriers and to the vitrification of underground tanks. This report provides a review of some of the recent experiences of applying ISV in engineering-scale and pilot-scale tests to wastes containing organics, the Environmental Protection Agency (EPA) Toxic metals buried in sealed containers, and buried ferrous metals, with emphasis on the characteristics of the vitrified product and adjacent soil. 9 refs., 2 figs., 3 tabs

Hanford Waste Vitrification Project Building limited scope risk assessment

International Nuclear Information System (INIS)

Braun, D.J.; Lindberg, S.E.; Reardon, M.F.; Wilson, G.P.

1992-10-01

A limited scope risk assessment was performed on the preliminary design of a high-level waste interim storage facility. The Canister Storage Building (CSB) facility will be built to support remediation at the US Department of Energy Hanford Site in Washington State. The CSB will be part of the support facilities for a high level Hanford Waste Vitrification Plant (HWVP). The limited scope risk assessment is based on a preliminary design which uses forced air circulation systems to move air through the building vault. The current building design calls for natural circulation to move air through the building vault

Denitration and chemical precipitation of medium level liquid wastes and conditioning of high level wastes from low level liquid wastes by a roll dryer and subsequent vitrification

International Nuclear Information System (INIS)

Halaszovich, S.; Dix, S.; Harms, R.

1987-01-01

Medium level liquid waste (MAW) from the reprocessing need after being fixed in cement an additional shielding to meet required radiation limits for handling and transportation. Normally this shielding consists of concrete and its weight and volume is several times higher than that of the waste product itself. By means of caesium separation using nickel-potassium-hexacyanoferrate and after few years of interim storage waiting for the decay of Ruthenium and Antimony the activities will be reduced below permissible values. (13 MBq/l in waste solution for Cs, 28 MBq/l for Sb and 34 MBq/l for Ru). Below these limits there is no need for additional shielding after cementation in a 400 l drum. Experimental results show, that Caesium can be precipitated and separated effectively not only in laboratory but also in a larger scale under hot cell conditions. The process investigated in this work has been developed from the FIPS process for vitrification of highly radioactive fission product solutions. It consists of: denitration, precipitation, sludge separation, drying and melting

Evaluation of alternative chemical additives for high-level waste vitrification feed preparation processing

International Nuclear Information System (INIS)

Seymour, R.G.

1995-01-01

During the development of the feed processing flowsheet for the Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS), research had shown that use of formic acid (HCOOH) could accomplish several processing objectives with one chemical addition. These objectives included the decomposition of tetraphenylborate, chemical reduction of mercury, production of acceptable rheological properties in the feed slurry, and controlling the oxidation state of the glass melt pool. However, the DEPF research had not shown that some vitrification slurry feeds had a tendency to evolve hydrogen (H 2 ) and ammonia (NH 3 ) as the result of catalytic decomposition of CHOOH with noble metals (rhodium, ruthenium, palladium) in the feed. Testing conducted at Pacific Northwest Laboratory and later at the Savannah River Technical Center showed that the H 2 and NH 3 could evolve at appreciable rates and quantities. The explosive nature of H 2 and NH 3 (as ammonium nitrate) warranted significant mitigation control and redesign of both facilities. At the time the explosive gas evolution was discovered, the DWPF was already under construction and an immediate hardware fix in tandem with flowsheet changes was necessary. However, the Hanford Waste Vitrification Plant (HWVP) was in the design phase and could afford to take time to investigate flowsheet manipulations that could solve the problem, rather than a hardware fix. Thus, the HWVP began to investigate alternatives to using HCOOH in the vitrification process. This document describes the selection, evaluation criteria, and strategy used to evaluate the performance of the alternative chemical additives to CHOOH. The status of the evaluation is also discussed

The role of frit in nuclear waste vitrification

International Nuclear Information System (INIS)

Vienna, J.D.; Smith, P.A.; Dorn, D.A.; Hrma, P.

1994-04-01

Vitrification of nuclear waste requires additives which are often vitrified independently to form a frit. Frit composition is formulated to meet the needs of glass composition and processing. The effects of frit on melter feed and melt processing, glass acceptance, and waste loading is of practical interest in understanding the trade-offs associated with the competing demands placed on frit composition. Melter feed yield stress, viscosity and durability of frits and corresponding waste glasses as well as the kinetics of elementary melting processes have been measured. The results illustrate the competing requirements on frit. Four frits (FY91, FY93, HW39-4, and SR202) and simulated neutralized current acid waste (NCAW) were used in this study. The experimental evidence shows that optimization of frit for one processing related property often results in poorer performance for the remaining properties. The difficulties associated with maximum waste loading and durability are elucidated for glasses which could be processed using technology available for the previously proposed Hanford Waste Vitrification Plant

Defense-waste vitrification studies during FY-1981. Summary report

International Nuclear Information System (INIS)

Bjorklund, W.J.

1982-09-01

Both simulated alkaline defense wastes and simulated acidic defense wastes (formed by treating alkaline waste with formic acid) were successfully vitrified in direct liquid-fed melter experiments. The vitrification process was improved while using the formate-treated waste. Leach resistance was essentially the same. Off-gas entrainment was the primary mechanism for material exiting the melter. When formate waste was vitrified, the flow behavior of the off gas from the melter changed dramatically from an erratic surging behavior to a more quiet, even flow. Hydrogen and CO were detectable while processing formate feed; however, levels exceeding the flamability limits in air were never approached. Two types of melter operation were tested during the year, one involving boost power. Several boosting methods located within the melter plenum were tested. When lid heating was being used, water spray cooling in the off gas was required. Countercurrent spray cooling was more effective than cocurrent spray cooling. Materials of construction for the off-gas system were examined. Inconel-690 is preferred in the plenum area. Inspection of the pilot-scale melter found that corrosion of the K-3 refractory and Inconel-690 electrodes was minimal. An overheating incident occurred with the LFCM in which glass temperatures up to 1480 0 C were experienced. Lab-scale vitrification tests to study mercury behavior were also completed this year. 53 figures, 63 tables

Seiler Pollution Control Systems vitrification process for the treatment of hazardous waste streams

International Nuclear Information System (INIS)

Nuesch, P.C.; Sarko, A.B.

1995-01-01

Seiler Pollution Control Systems, Inc. (Seiler) applies an economical, transportable, compact high temperature vitrification process to recycle and/or stabilize mixed organic/inorganic waste streams. Organic components are gasified by the system and are used as an auxiliary energy source. The inorganic components are melted and bound up molecularly in a glass/ceramic matrix. These glass/ceramics are extremely stable and durable and will pass typical regulatory leachate tests. Waste types that can be processed through the Seiler vitrification system include incinerator flyash, paint sludges, plating wastes, metal hydroxide sludges, low level and mixed radioactive wastes, contaminated soils and sludges, asbestos, and various mixed organic/inorganic residues. For nonradioactive waste streams, a variety of commercially saleable glass/ceramic products can be produced. These materials are marketed either as architectural materials, abrasives, or insulating refractories. The glass/ceramics generated from radioactive waste streams can be formed in a shape that is easily handled, stored, and retrieved. The system, itself is modular and can either be used as a stand alone system or hooked-up in line to existing manufacturing and production facilities. It consists of four sections: feed preparation; preheater; vitrifier/converter, and air pollution control. The vitrification system can use oxygen enriched natural gas or fuel oil for both cost efficiency and to reduce air pollution emissions

Mixed Wastes Vitrification by Transferred Plasma

International Nuclear Information System (INIS)

Tapia-Fabela, J.; Pacheco-Pacheco, M.; Pacheco-Sotelo, J.; Torres-Reyes, C.; Valdivia-Barrientos, R.; Benitez-Read, J.; Lopez-Callejas, R.; Ramos-Flores, F.; Boshle, S.; Zissis, G.

2007-01-01

Thermal plasma technology provides a stable and long term treatment of mixed wastes through vitrification processes. In this work, a transferred plasma system was realized to vitrify mixed wastes, taking advantage of its high power density, enthalpy and chemical reactivity as well as its rapid quenching and high operation temperatures. To characterize the plasma discharge, a temperature diagnostic is realized by means of optical emission spectroscopy (OES). To typify the morphological structure of the wastes samples, scanning electron microscopy (SEM), and X-ray diffraction (XRD) techniques were applied before and after the plasma treatment

Reactive Additive Stabilization Process (RASP) for hazardous and mixed waste vitrification

International Nuclear Information System (INIS)

Jantzen, C.M.; Pickett, J.B.; Ramsey, W.G.

1993-01-01

Solidification of hazardous/mixed wastes into glass is being examined at the Savannah River Site (SRS) for (1) nickel plating line (F006) sludges and (2) incinerator wastes. Vitrification of these wastes using high surface area additives, the Reactive Additive Stabilization Process (RASP), has been determined to greatly enhance the dissolution and retention of hazardous, mixed, and heavy metal species in glass. RASP lowers melt temperatures (typically 1050-- 1150 degrees C), thereby minimizing volatility concerns during vitrification. RASP maximizes waste loading (typically 50--75 wt% on a dry oxide basis) by taking advantage of the glass forming potential of the waste. RASP vitrification thereby minimizes waste disposal volume (typically 86--97 vol. %), and maximizes cost savings. Solidification of the F006 plating line sludges containing depleted uranium has been achieved in both soda-lime-silica (SLS) and borosilicate glasses at 1150 degrees C up to waste loadings of 75 wt%. Solidification of incinerator blowdown and mixtures of incinerator blowdown and bottom kiln ash have been achieved in SLS glass at 1150 degrees C up to waste loadings of 50% using RASP. These waste loadings correspond to volume reductions of 86 and 94 volume %, respectively, with large associated savings in storage costs

Modifying the rheological properties of melter feed for the Hanford Waste Vitrification Plant

International Nuclear Information System (INIS)

Blair, H.T.; McMakin, A.H.

1986-03-01

Selected high-level nuclear wastes from the Hanford Site may be vitrified in the future Hanford Waste Vitrification Plant (HWVP) by Rockwell Hanford Company, the contractor responsible for reprocessing and waste management at the Hanford Site. The Pacific Northwest Laboratory (PNL), is responsible for providing technical support for the HWVP. In this capacity, PNL performed rheological evaluations of simulated HWVP feed in order to determine which processing factors could be modified to best optimize the vitrification process. To accomplish this goal, a simulated HWVP feed was first created and characterized. Researchers then evaluated how the chemical and physical form of the glass-forming additives affected the rheological properties and melting behavior of melter feed prepared with the simulated HWVP feed. The effects of adding formic acid to the waste were also evaluated. Finally, the maximum melter feed concentration with acceptable rheological properties was determined

Technology status of spray calcination--vitrification of high-level liquid waste for full-scale application

International Nuclear Information System (INIS)

Keeley, R.B.; Bonner, W.F.; Larson, D.E.

1977-01-01

Spray calcination and vitrification technology for stabilization of high-level nuclear wastes has been developed to the point that initiation of technology transfer to an industrial-sized facility could begin. This report discusses current process and equipment development status together with additional R and D studies and engineering evaluations needed. Preliminary full-scale process and equipment descriptions are presented. Technology application in a full-scale plant would blend three distinct maintenance design philosophies, depending on service life anticipated: (1) totally remote maintenance with limited viewing and handling equipment, (2) totally remote maintenance with extensive viewing and handling equipment, and (3) contact maintenance

Solidification and vitrification life-cycle economics study

International Nuclear Information System (INIS)

Gimpel, R.F.

1992-01-01

Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Ex-situ solidification and vitrification are the competing methods for treating in excess of 450 000 cm 3 of low-level radioactive and mixed wastes at the Fernald Environmental Management Project (FEMP) located near Cincinnati, Ohio. This paper summarizes a detailed study done to: (1) compare the economics of the solidification and vitrification processes, (2) determine if the stigma assigned to vitrification is warranted and, (3) determine if investing millions of dollars into vitrification development, along with solidification development, at Fernald is warranted

Vitrification facility at the West Valley Demonstration Project

International Nuclear Information System (INIS)

DesCamp, V.A.; McMahon, C.L.

1996-07-01

This report is a description of the West Valley Demonstration Project's vitrification facilities from the establishment of the West Valley, NY site as a federal and state cooperative project to the completion of all activities necessary to begin solidification of radioactive waste into glass by vitrification. Topics discussed in this report include the Project's background, high-level radioactive waste consolidation, vitrification process and component testing, facilities design and construction, waste/glass recipe development, integrated facility testing, and readiness activities for radioactive waste processing

Cement encapsulation of low-level waste liquids. Final report

International Nuclear Information System (INIS)

Baker, M.N.; Houston, H.M.

1999-01-01

Pretreatment of liquid high-level radioactive waste at the West Valley Demonstration Project (WVDP) was essential to ensuring the success of high-level waste (HLW) vitrification. By chemically separating the HLW from liquid waste, it was possible to achieve a significant reduction in the volume of HLW to be vitrified. In addition, pretreatment made it possible to remove sulfates, which posed several processing problems, from the HLW before vitrification took place

Los Alamos National Laboratory simulated sludge vitrification demonstration

International Nuclear Information System (INIS)

Cicero, C.A.; Bickford, D.F.; Bennert, D.M.; Overcamp, T.J.

1994-01-01

Technologies are being developed to convert hazardous and mixed wastes to a form suitable for permanent disposal. Vitrification, which has been declared the Best Demonstrated Available Technology (BDAT) for high-level radioactive waste disposal by the EPA, is capable of producing a highly durable wasteform that minimizes disposal volumes through organic destruction, moisture evaporation, and porosity reduction. However, this technology must be demonstrated over a range of waste characteristics, including compositions, chemistries, moistures, and physical characteristics to ensure that it is suitable for hazardous and mixed waste treatment. This project plans to demonstrate vitrification of simulated wastes that are considered representatives of wastes found throughout the DOE complex. For the most part, the primary constituent of the wastes is flocculation aids, such as Fe(OH) 3 , and natural filter aids, such as diatomaceous earth and perlite. The filter aids consist mostly of silica, which serves as an excellent glass former; hence, the reason why vitrification is such a viable option. LANL is currently operating a liquid waste processing plant which produces an inorganic sludge similar to other waste water treatment streams. Since this waste has characteristics that make it suitable for vitrification and the likelihood of success is high, it shall be tested at CU. The objective of this task is to characterize the process behavior and glass product formed upon vitrification of simulated LANL sludge. The off-gases generated from the production runs will also be characterized to help further develop vitrification processes for mixed and low level wastes

Radioactive air emissions notice of construction and application for approval to construct the Hanford Waste Vitrification Plant

International Nuclear Information System (INIS)

1992-10-01

The Hanford Site is owned by the US Government and operated by the US Department of Energy, Richland Field Office. The Hanford Site manages and produces dangerous waste and mixed waste. (containing both radioactive and dangerous components). The US Department of Energy, Richland Field Office, currently stores mixed waste, resulting from various processing operations, in underground storage tanks. The Hanford Waste Vitrification Plant will be constructed and operated to process the high-activity fraction of mixed waste stored in these underground tanks. The Hanford Waste Vitrification Plant will solidify pretreated tank waste into a glass product that will be packaged for disposal in a national repository. Emissions from the Hanford Waste Vitrification Plant will be regulated by both the federal and state Clean Air Acts. The proposed Hanford Waste Vitrification Plant represents a new source of radioactive air emissions. Construction of the plant will require approval from both federal and state agencies. The Notice of Construction and Application for Approval to Construct the Hanford Waste Vitrification Plant contains information required under Title 40 of the Code of Federal Regulations, Chapter 61; and Chapter 246-247 of the Washington Administrative Code for a proposed new source of radioactive air emissions. The document contents are based on information contained in the Hanford Waste Vitrification Plant Reference Conceptual Design Report, the Hanford Waste Vitrification Plant Preliminary Safety Analysis Report, Revision 0, and subsequent design changes made before August 1, 1992. The contents of this document may be modified to include more specific information generated during subsequent detailed design phases. Modifications will be submitted for regulatory review and approval, as appropriate

Vitrification of radioactive waste. Application to other kinds of waste

International Nuclear Information System (INIS)

Jouan, A.

1993-01-01

The containment by vitrification of radioactive waste is applied to concentrate solutions of fission products coming from the spent fuel reprocessing. By the way of liquid state to solid state, it is possible to reduce the volume of waste, to get a material with safety guarantees necessary to long storage and the glass by its chemical resistance, its thermal stability and its well resistance to irradiation answers particularly well to these necessities

Qualification and characterization programmes for disposal of a glass product resulting from high level waste vitrification in the PAMELA installation of BELGOPROCESS

International Nuclear Information System (INIS)

Goeyse, A. de; De, A.K.; Demonie, M.; Iseghem, P. van

1993-01-01

In the framework of a general quality assurance and quality control (QA/QC) programme, the quality of a conditioned waste product is achieved in two phases. The first phase is the design of a process and facility which will ensure the required quality of the product. In the second phase the conformance of the product with the preset requirements is verified. NIRAS/ONDRAF, as the agency responsible for the management of all radioactive waste in Belgium (including treatment, conditioning, storage and disposal), controls compliance with the quality requirements during both phases. The purpose of the paper is to describe the different phases of this general procedure in the case of a vitrified HLW product resulting from a vitrification campaign in the PAMELA facility at the BELGOPROCESS site. The active glass product of type SM527 produced during the vitrification of highly enriched waste concentrate (HEWC) (resulting from the reprocessing of highly enriched uranium fuel) has been selected for illustration. During the process qualification phase, the Deutsche Gesellschaft fuer Wiederaufarbeitung von Kernbrennstoffen mbH, responsible for the development of the vitrification process of PAMELA, defined and performed and R and D programmed for each glass product originating from the vitrification of the different HEWC solutions stored at the BELGOPROCESS site. At the end of this qualification phase a data catalogue was prepared. In order to ensure that the active glass product corresponds with the selected product from the data catalogue, the QA/QC handbook for the vitrification process describes all measures to be taken by the waste producer, BELGOPROCESS, during the vitrification. Finally, verification analyses are performed by the characterization of inactive and active samples by an independent laboratory. This phase is called the product quality verification phase. The details of the characterization programmes performed during the different phases and their results

Vitrification of Simulated Fernald K-65 Silo Waste at Low Temperature

International Nuclear Information System (INIS)

Jantzen, C.M.; Pickett, J.B.

1998-01-01

Vitrification is the technology that has been chosen to solidify approximately 15,500 tons of geologic mill tailings at the Fernald Environmental Management Project (FEMP) in Fernald, Ohio. The geologic mill tailings are residues from the processing of pitchlende ore during 1949-1958. These waste residues are contained in silos in Operable Unit 4 (OU4) at the FEMP facility. Operable Unit 4 is one of five operable units at the FEMP. Operating Unit 4 consists of four concrete storage silos and their contents. Silos 1 and 2 contain K-65 mill tailing residues and a bentonite cap, Silo 3 contains non-radioactive metal oxides, and Silo 4 is empty. The K-65 residues contain radium, uranium, uranium daughter products, and heavy metals such as lead and barium.The K-65 waste leaches lead at greater than 100 times the allowable Environmental Protection Agency (EPA) Resource, Conservation, and Recovery Act (RCRA) concentration limits when tested by the Toxic Characteristic Leaching Procedure (TCLP). Vitrification was chosen by FEMP as the preferred technology for the Silos 1, 2, 3 wastes because the final waste form met the following criteria: controls radon emanation, eliminates the potential for hazardous or radioactive constituents to migrate to the aquifer below FEMP, controls the spread of radioactive particulates, reduces leachability of metals and radiological constituents, reduces volume of final wasteform for disposal, silo waste composition is favorable to vitrification, will meet current and proposed RCRA TCLP leaching criteria Glasses that melt at 1350 degrees C were developed by Pacific Northwest National Laboratory (PNNL) and glasses that melt between 1150-1350 degrees C were developed by the Vitreous State Laboratory (VSL) for the K-65 silo wastes. Both crucible studies and pilot scale vitrification studies were conducted by PNNL and VSL. Subsequently, a Vitrification Pilot Plant (VPP) was constructed at FEMP capable of operating at temperatures up to 1450

PNL vitrification technology development project glass formulation strategy for LLW vitrification

International Nuclear Information System (INIS)

Kim, D.; Hrma, P.R.; Westsik, J.H. Jr.

1996-03-01

This Glass Formulation Strategy describes development approaches to optimize glass compositions for Hanford's low-level waste vitrification between now and the projected low-level waste facility start-up in 2005. The objectives of the glass formulation task are to develop optimized glass compositions with satisfactory long-term durability, acceptable processing characteristics, adequate flexibility to handle waste variations, maximize waste loading to practical limits, and to develop methodology to respond to further waste variations

Vitrification of liquid waste from nuclear power plants

International Nuclear Information System (INIS)

Sheng Jiawei; Choi, Kwansik; Song, Myung-Jae

2001-01-01

Glass is an acceptable waste form to solidify the low-level waste from nuclear power plants (NPPs) because of the simplicity of processing and its unique ability to accept a wide variety of waste streams. Vitrification is being considered to solidify the high-boron-containing liquid waste generated from Korean NPPs. This study dealt with the development of a glass formulation to solidify the liquid waste. Studies were conducted in a borosilicate glass system. Crucible studies have been performed with surrogate waste. Several developed glass frits were evaluated to determine their suitability for vitrifying the liquid waste. The results indicated that the 20 wt% waste oxides loading required could not be obtained using these glass frits. Flyash produced from coal-burning electric power stations, whose major components are SiO 2 and Al 2 O 3 , is a desirable glass network former. Detailed product evaluations including waste loading, homogeneity, chemical durability and viscosity, etc., were carried out on selected formulations using flyash. Up to 30 wt% of the waste oxides was successfully solidified into the flyash after the addition of 5-10 wt% Na 2 O at 1200 deg. C

French industrial plant AVM for continuous vitrification of high level radioactive wastes

International Nuclear Information System (INIS)

Bonniaud, Roger; Sombret, Claude; Barbe, Alain

1975-01-01

The A.V.M. plant is a continuous process plant now under construction at Marcoule and intended for vitrifying the whole of fission product solutions from the C.E.A. (Commissariat a l'Energie Atomique) - Marcoule reprocessing plant. The outset of the construction took place in the second 1974 half year; the first radioactive run is scheduled in July 1977. The two steps of the process are shown: first a continuous calcination then a continuous glass making from the calcined product and suitable additives. The plant consists in two parts: vitrification and storage facilities. Some wastes will be continuously produced day after day due to gas clean up and worn out materials. Characteristics of the solutions processed, calcined products, glass composition, and expected liquid wastes are given in tables [fr

Feasibility study for the processing of Hanford Site cesium and strontium isotopic sources in the Hanford Waste Vitrification Plant

International Nuclear Information System (INIS)

Anantatmula, R.P.; Watrous, R.A.; Nelson, J.L.; Perez, J.M.; Peters, R.D.; Peterson, M.E.

1991-09-01

The final environmental impact statement for the disposal of defense-related wastes at the Hanford Site (Final Environmental Impact Statement: Disposal of Hanford Defense High-Level, Transuranic and Tank Wastes [HDW-EIS] [DOE 1987]) states that the preferred alternative for disposal of cesium and strontium wastes at the Hanford Site will be to package and ship these wastes to the commercial high-level waste repository. The Record of Decision for this EIS states that before shipment to a geologic repository, these wastes will be packaged in accordance with repository waste acceptance criteria. However, the high cost per canister for repository disposal and uncertainty about the acceptability of overpacked capsules by the repository suggest that additional alternative means of disposal be considered. Vitrification of the cesium and strontium salts in the Hanford Waste Vitrification Plant (HWVP) has been identified as a possible alternative to overpacking. Subsequently, Westinghouse Hanford Company's (Westinghouse Hanford) Projects Technical Support Office undertook a feasibility study to determine if any significant technical issues preclude the vitrification of the cesium and strontium salts. Based on the information presented in this report, it is considered technically feasible to blend the cesium chloride and strontium fluoride salts with neutralized current acid waste (NCAW) and/or complexant concentrate (CC) waste feedstreams, or to blend the salts with fresh frit and process the waste through the HWVP

STATUS and DIRECTION OF THE BULK VITRIFICATION PROGRAM FOR THE SUPPLEMENTAL TREATMENT OF LOW ACTIVITY TANK WASTE AT HANFORD

International Nuclear Information System (INIS)

RAYMOND, R.E.

2005-01-01

The DOE Office of River Protection (ORP) is managing a program at the Hanford site that will retrieve and treat more than 200 million liters (53 million gal.) of radioactive waste stored in underground storage tanks. The waste was generated over the past 50 years as part of the nation's defense programs. The project baseline calls for the waste to be retrieved from the tanks and partitioned to separate the highly radioactive constituents from the large volumes of chemical waste. These highly radioactive components will be vitrified into glass logs in the Waste Treatment Plant (WTP), temporarily stored on the Hanford Site, and ultimately disposed of as high-level waste in the offsite national repository. The less radioactive chemical waste, referred to as low-activity waste (LAW), is also planned to be vitrified by the WTP, and then disposed of in approved onsite trenches. However, additional treatment capacity is required in order to complete the pretreatment and immobilization of the tank waste by 2028, which represents a Tri-Party Agreement milestone. To help ensure that the treatment milestones will be met, the Supplemental Treatment Program was undertaken. The program, managed by CH2M HILL Hanford Group, Inc., involves several sub-projects each intended to supplement part of the treatment of waste being designed into the WTP. This includes the testing, evaluation, design, and deployment of supplemental LAW treatment and immobilization technologies, retrieval and treatment of mixed TRU waste stored in the Hanford Tanks, and supplemental pre-treatment. Applying one or more supplemental treatment technologies to the LAW has several advantages, including providing additional processing capacity, reducing the planned loading on the WTP, and reducing the need for double-shell tank space for interim storage of LAW. In fiscal year 2003, three potential supplemental treatment technologies were evaluated including grout, steam reforming and bulk vitrification using AMEC

Technical Exchange on Improved Design and Performance of High Level Waste Melters - Final Report

Energy Technology Data Exchange (ETDEWEB)

SK Sundaram; ML Elliott; D Bickford

1999-11-19

SIA Radon is responsible for management of low- and intermediate-level radioactive waste (LILW) produced in Central Russia. In cooperation with Minatom organizations Radon carries out R and D programs on treatment of simulated high level waste (HLW) as well. Radon scientists deal with a study of materials for LILW, HLW, and Nuclear Power Plants (NPP) wastes immobilization, and development and testing of processes and technologies for waste treatment and disposal. Radon is mostly experienced in LILW vitrification. This experience can be carried over to HLW vitrification especially in field of melting systems. The melter chosen as a basic unit for the vitrification plant is a cold crucible. Later on Radon experience in LILW vitrification as well as our results on simulated HLW vitrification are briefly described.

Technical Exchange on Improved Design and Performance of High Level Waste Melters - Final Report

International Nuclear Information System (INIS)

Sundaram, S.K.; Elliott, M.L.; Bickford, D.

1999-01-01

SIA Radon is responsible for management of low- and intermediate-level radioactive waste (LILW) produced in Central Russia. In cooperation with Minatom organizations Radon carries out R and D programs on treatment of simulated high level waste (HLW) as well. Radon scientists deal with a study of materials for LILW, HLW, and Nuclear Power Plants (NPP) wastes immobilization, and development and testing of processes and technologies for waste treatment and disposal. Radon is mostly experienced in LILW vitrification. This experience can be carried over to HLW vitrification especially in field of melting systems. The melter chosen as a basic unit for the vitrification plant is a cold crucible. Later on Radon experience in LILW vitrification as well as our results on simulated HLW vitrification are briefly described

First use of in situ vitrification on radioactive wastes

International Nuclear Information System (INIS)

Bowlds, L.

1992-01-01

A high-temperature method for containing hazardous wastes, which was first developed in the 1980s, is being adapted for the in situ treatment of buried radioactive wastes by the US DOE's Idaho National Engineering Laboratory (INEL), following its recent report on successful preliminary tests. The method, called in situ vitrification (ISV), is an electrically induced thermal process that melts and fuses soil and wastes into a glass-like material at least as strong as natural obsidian or granite. Gases released during the process are captured and treated by an off-gas treatment system. After the wastes are vitrified, they could be left in place, or the mass could be broken up and transported to a disposal site. The glass-like substance would be chemically and physically similar to obsidian and from 4 to 10 times more durable than typical borosilicate glasses used to immobolize high-level nuclear wastes

Solidification and vitrification life-cycle economics study

International Nuclear Information System (INIS)

Gimpel, R.F.

1992-01-01

Solidification (making concrete) and vitrification (making glass) are frequently the treatment methods recommended for treating inorganic or radioactive wastes. Solidification is generally perceived as the most economical treatment method, whereas vitrification is considered (by many) as the most effective of all treatment methods. Unfortunately, vitrification has acquired the stigma that it is too expensive to receive further consideration as an alternative to solidification in high volume treatment applications. Ex situ solidification and vitrification are the competing methods for treating in excess of 450,000 m 3 of low-level radioactive and mixed waste at the Fernald Environmental Management Project (FEMP or simply, Fernald) located near Cincinnati, Ohio. This paper s a detailed study done to: compare the economics of the solidification and vitrification processes; determine if the stigma assigned to vitrification is warranted; determine if investing millions of dollars into vitrification development, along with solidification development, at Fernald is warranted. Common parameters were determined and detailed life-cycle cost estimates were made. Incorporating the unit costs into a computer spreadsheet allowed 'what if' scenarios to be performed. Some scenarios investigated included variation of: remediation times, amount of wastes treated, treatment efficiencies, electrical and material costs and escalation

Strategy for product composition control in the Hanford Waste Vitrification Plant

International Nuclear Information System (INIS)

Bryan, M.F.; Piepel, G.F.

1996-03-01

The Hanford Waste Vitrification Plant (HWVP) will immobilize transuranic and high-level radioactive waste in borosilicate glass. The major objective of the Process/Product Model Development (PPMD) cost account of the Pacific Northwest Laboratory HWVP Technology Development (PHTD) Project is the development of a system for guiding control of feed slurry composition (which affects glass properties) and for checking and documenting product quality. This document lays out the broad structure of HWVP's product composition control system, discusses five major algorithms and technical issues relevant to this system, and sketches the path of development and testing

Hanford Waste Vitrification Plant hydrogen generation

International Nuclear Information System (INIS)

King, R.B.; King, A.D. Jr.; Bhattacharyya, N.K.

1996-02-01

The most promising method for the disposal of highly radioactive nuclear wastes is a vitrification process in which the wastes are incorporated into borosilicate glass logs, the logs are sealed into welded stainless steel canisters, and the canisters are buried in suitably protected burial sites for disposal. The purpose of the research supported by the Hanford Waste Vitrification Plant (HWVP) project of the Department of Energy through Battelle Pacific Northwest Laboratory (PNL) and summarized in this report was to gain a basic understanding of the hydrogen generation process and to predict the rate and amount of hydrogen generation during the treatment of HWVP feed simulants with formic acid. The objectives of the study were to determine the key feed components and process variables which enhance or inhibit the.production of hydrogen. Information on the kinetics and stoichiometry of relevant formic acid reactions were sought to provide a basis for viable mechanistic proposals. The chemical reactions were characterized through the production and consumption of the key gaseous products such as H 2 . CO 2 , N 2 0, NO, and NH 3 . For this mason this research program relied heavily on analyses of the gases produced and consumed during reactions of the HWVP feed simulants with formic acid under various conditions. Such analyses, used gas chromatographic equipment and expertise at the University of Georgia for the separation and determination of H 2 , CO, CO 2 , N 2 , N 2 O and NO

Commercialization project of Ulchin vitrification

International Nuclear Information System (INIS)

Jo, Hyun-Jun; Kim, Cheon-Woo; Hwang, Tae-Won

2011-01-01

The Ulchin Vitrification Facility (UVF), to be used for the vitirification of low- and intermediate-level radioactive waste (LILW) generated by nuclear power plants (NPPs), is the world's first commercial facility using Cold Crucible Induction Melter (CCIM) technology. The construction of the facility was begun in 2005 and was completed in 2007. From December 2007 to September 2009, all key performance tests, such as the system functional test, the cold test, the hot test, and the real waste test, were successfully carried out. The UVF commenced commercial operation in October 2009 for the vitrification of radioactive waste. (author)

High-level waste melter alternatives assessment report

Energy Technology Data Exchange (ETDEWEB)

Calmus, R.B.

1995-02-01

This document describes the Tank Waste Remediation System (TWRS) High-Level Waste (HLW) Program`s (hereafter referred to as HLW Program) Melter Candidate Assessment Activity performed in fiscal year (FY) 1994. The mission of the TWRS Program is to store, treat, and immobilize highly radioactive Hanford Site waste (current and future tank waste and encapsulated strontium and cesium isotopic sources) in an environmentally sound, safe, and cost-effective manner. The goal of the HLW Program is to immobilize the HLW fraction of pretreated tank waste into a vitrified product suitable for interim onsite storage and eventual offsite disposal at a geologic repository. Preparation of the encapsulated strontium and cesium isotopic sources for final disposal is also included in the HLW Program. As a result of trade studies performed in 1992 and 1993, processes planned for pretreatment of tank wastes were modified substantially because of increasing estimates of the quantity of high-level and transuranic tank waste remaining after pretreatment. This resulted in substantial increases in needed vitrification plant capacity compared to the capacity of original Hanford Waste Vitrification Plant (HWVP). The required capacity has not been finalized, but is expected to be four to eight times that of the HWVP design. The increased capacity requirements for the HLW vitrification plant`s melter prompted the assessment of candidate high-capacity HLW melter technologies to determine the most viable candidates and the required development and testing (D and T) focus required to select the Hanford Site HLW vitrification plant melter system. An assessment process was developed in early 1994. This document describes the assessment team, roles of team members, the phased assessment process and results, resulting recommendations, and the implementation strategy.

High-level waste melter alternatives assessment report

International Nuclear Information System (INIS)

Calmus, R.B.

1995-02-01

This document describes the Tank Waste Remediation System (TWRS) High-Level Waste (HLW) Program's (hereafter referred to as HLW Program) Melter Candidate Assessment Activity performed in fiscal year (FY) 1994. The mission of the TWRS Program is to store, treat, and immobilize highly radioactive Hanford Site waste (current and future tank waste and encapsulated strontium and cesium isotopic sources) in an environmentally sound, safe, and cost-effective manner. The goal of the HLW Program is to immobilize the HLW fraction of pretreated tank waste into a vitrified product suitable for interim onsite storage and eventual offsite disposal at a geologic repository. Preparation of the encapsulated strontium and cesium isotopic sources for final disposal is also included in the HLW Program. As a result of trade studies performed in 1992 and 1993, processes planned for pretreatment of tank wastes were modified substantially because of increasing estimates of the quantity of high-level and transuranic tank waste remaining after pretreatment. This resulted in substantial increases in needed vitrification plant capacity compared to the capacity of original Hanford Waste Vitrification Plant (HWVP). The required capacity has not been finalized, but is expected to be four to eight times that of the HWVP design. The increased capacity requirements for the HLW vitrification plant's melter prompted the assessment of candidate high-capacity HLW melter technologies to determine the most viable candidates and the required development and testing (D and T) focus required to select the Hanford Site HLW vitrification plant melter system. An assessment process was developed in early 1994. This document describes the assessment team, roles of team members, the phased assessment process and results, resulting recommendations, and the implementation strategy

Laboratory-scale vitrification and leaching of Hanford high-level waste for the purpose of simulant and glass property models validation

International Nuclear Information System (INIS)

Morrey, E.V.; Elliott, M.L.; Tingey, J.M.

1993-02-01

The Hanford Waste Vitrification Plant (HWVP) is being built to process the high-level and TRU waste into canistered glass logs for disposal in a national repository. Testing programs have been established within the Project to verify process technology using simulated waste. A parallel testing program with actual radioactive waste is being performed to confirm the validity of using simulates and glass property models for waste form qualification and process testing. The first feed type to be processed by and the first to be tested on a laboratory-scale is pretreated neutralized current acid waste (NCAW). The NCAW is a neutralized high-level waste stream generated from the reprocessing of irradiated nuclear fuel in the Plutonium and Uranium Extraction (PUREX) Plant at Hanford. As part of the fuel reprocessing, the high-level waste generated in PUREX was denitrated with sugar to form current acid waste (CAW). Sodium hydroxide and sodium nitrite were added to the CAW to minimize corrosion in the tanks, thus yielding neutralized CAW. The NCAW contains small amounts of plutonium, fission products from the irradiated fuel, stainless steel corrosion products, and iron and sulfate from the ferrous sulfamate reductant used in the PUREX process. This paper will discuss the results and status of the laboratory-scale radioactive testing

In situ vitrification of transuranic wastes: systems evaluation and applications assessment

International Nuclear Information System (INIS)

Fitzpatrick, V.F.; Brown; Buelt, J.L.; King, S.E.; Napier, B.A.; Oma, K.H.; Silviera, D.J.; Timmerman, C.L.

1984-01-01

In situ vitrification is an emerging technology, suitable for the stabilization of radioactive waste. In just under three years in situ vitrification has moved from a concept tested in the laboratory to an achievable reality, with a series of 18 laboratory (engineering-scale) tests and 7 field (pilot-scale) tests. A radioactive make-up site of TRU wastes and mixed fission products has been stabilized with the pilot-scale system. In this test, approximately 25 kg of contaminated soil, containing about 600 nCi/g of 239 Pu/ 241 Am, was successfully vitrified without release of radionuclides to the environment. The ISV tests have been supplemented by public and occupational exposure calculations which show that releases fall below the limits set by the federal government for both routine and accident conditions. Performance analysis has verified the process effectiveness in terms of preventing the migration of radionuclides into the biosphere in the far-distant (1000 and 10,000 year) future under an array of intrusion scenarios including inadvertent and deliberate human intrusion. Cost analyses have shown that for both Hanford and a generic site, processing costs are less than the cost of disposal of low-level waste at U.S. Department of Energy disposal sites

Vitrification of F006 plating waste sludge by Reactive Additive Stabilization Process (RASP)

International Nuclear Information System (INIS)

Martin, H.L.; Jantzen, C.M.; Pickett, J.B.

1994-01-01

Solidification into glass of nickel-on-uranium plating wastewater treatment plant sludge (F006 Mixed Waste) has been demonstrated at the Savannah River She (SRS). Vitrification using high surface area additives, the Reactive Additive Stabilization Process (RASP), greatly enhanced the solubility and retention of heavy metals In glass. The bench-scale tests using RASP achieved 76 wt% waste loading In both soda-lime-silica and borosilicate glasses. The RASP has been Independently verified by a commercial waste management company, and a contract awarded to vitrify the approximately 500,000 gallons of stored waste sludge. The waste volume reduction of 89% will greatly reduce the disposal costs, and delisting of the glass waste is anticipated. This will be the world's first commercial-scale vitrification system used for environmental cleanup of Mixed Waste. Its stabilization and volume reduction abilities are expected to set standards for the future of the waste management Industry

Review of FY2001 Development Work for Vitrification of Sodium Bearing Waste

Energy Technology Data Exchange (ETDEWEB)

Barnes, C.M.; Taylor, D.D.

2002-09-09

Treatment of sodium-bearing waste (SBW) at the Idaho Nuclear Technology and Engineering Center (INTEC) within the Idaho National Engineering and Environmental Laboratory is mandated by the Settlement Agreement between the Department of Energy and the State of Idaho. This report discusses significant findings from vitrification technology development during 2001 and their impacts on the design basis for SBW vitrification.

Review of FY 2001 Development Work for Vitrification of Sodium Bearing Waste

Energy Technology Data Exchange (ETDEWEB)

Taylor, Dean Dalton; Barnes, Charles Marshall

2002-09-01

Treatment of sodium-bearing waste (SBW) at the Idaho Nuclear Technology and Engineering Center (INTEC) within the Idaho National Engineering and Environmental Laboratory is mandated by the Settlement Agreement between the Department of Energy and the State of Idaho. This report discusses significant findings from vitrification technology development during 2001 and their impacts on the design basis for SBW vitrification.

Review of FY2001 Development Work for Vitrification of Sodium Bearing Waste

International Nuclear Information System (INIS)

Barnes, C.M.; Taylor, D.D.

2002-01-01

Treatment of sodium-bearing waste (SBW) at the Idaho Nuclear Technology and Engineering Center (INTEC) within the Idaho National Engineering and Environmental Laboratory is mandated by the Settlement Agreement between the Department of Energy and the State of Idaho. This report discusses significant findings from vitrification technology development during 2001 and their impacts on the design basis for SBW vitrification

Method for ultimate disposition of borate containing radioactive wastes by vitrification

International Nuclear Information System (INIS)

Bege, D.; Faust, H.J.; Puthawala, A.; Stunkel, H.

1984-01-01

Method for the ultimate disposition of radioactive wastes by vitrification, in which weak to medium radioactive waste concentrates from borate-containing radioactive liquids are mixed with added glass-forming materials, maximally in a ratio of 1:3, and the mixture heated to obtain a glass-forming melt

Vitrification of organic products in a cold crucible

International Nuclear Information System (INIS)

Song, Myung Jae; Park, Jong Kil; Jouan, A.; Ladirat, C.; Merlin, S.; Pujadas, V.

1997-01-01

A worldwide increasing interest is presently observed for the waste vitrification whether they are radioactive or hazardous. Vitrification confines the waste in a stable and inert material and reduces significantly the waste volume which has a major effect on the disposal cost. The waste vitrification has been primarily applied for the treatment of high level radioactive waste from spent fuels reprocessing. In France, the CEA had a significant contribution in that field by developing in the 60's a technology based on metallic crucible heated by induction. The CEA continued to be actively engaged in an R and D effort and, since the 80's, is developing an advanced technology based on a cold crucible heated by induction. This technology particularly well fits with the requirements associated with LAW/Man waste treatment. Laboratory as well as preliminary full scale tests have been conducted with encouraging results to investigate the feasibility of direct ion exchange resins vitrification in a cold crucible. KEPRI investigated, In the past years, the different high temperature technologies which were available on the market and able to treat the low- and medium-level active waste produced by the NPP. The most promising technologies identified as a result of the studies were the cold crucible melter (CCM) for the conditioning of the evaporator concentrate, the ions exchange resins and the solid combustible waste and the plasma torch for the remaining solid waste such as filters

Installation and routing of critical embedments at the Hanford Waste Vitrification Plant

International Nuclear Information System (INIS)

Van Katwijk, C.; Keenan, R.M.; Watts, C.

1993-01-01

The Hanford Waste Vitrification Plant (HWVP) is being designed by Fluor Daniel. Waste Chem Corporation is providing specialized expertise as Fluor Daniel's major subcontractor for vitrification and remote systems technologies. Westinghouse Hanford Company (Westinghouse Hanford) is the Project Integration manager and Business manager, and as the plant operator it provides technical direction to the Architect/Engineer team and constructor on behalf of the US Department of Energy, Richland Field Office. The Hot Cell portion of HWVP Vitrification Building contains very congested piping systems in the walls that penetrate in to the cells to nozzles for remote piping jumper assemblies. These nozzles require very tight tolerances to ensure a leak-tight fit to the jumpers. An approach has been developed that minimizes the time and expense of installing these nozzles in the wall to tight construction tolerances. This approach is called the Ganged Embed Plate (GEP) design

In situ vitrification of a mixed radioactive and hazardous waste site

International Nuclear Information System (INIS)

Campbell, B.E.; Koegler, S.S.

1990-11-01

A large-scale test of the in situ vitrification (ISV) process was performed on a mixed radioactive and hazardous-chemical contaminated waste site on the Hanford Site in southeastern Washington State. A mixed-waste site was selected for this large-scale test to demonstrate the applicability of ISV to mixed wastes common to many US Department of Energy (DOE) sites. In situ vitrification is a thermal process that converts contaminated soil into a durable, leach-resistant product. Electrodes are inserted into the ground. The goals of the test are to demonstrate at least 99% retention of fission products and hazardous metals in the ISV glass during the test; demonstrate the ability of the ISV off-gas treatment system to process a waste site containing significant quantities of combustible material and demonstrate the ability of ISV to vitrify the site to a depth of 20 ft or greater. The test was completed in April 1990. 5 figs

An optimal retrieval, processing, and blending strategy for immobilization of Hanford high-level tank waste

International Nuclear Information System (INIS)

Hoza, M.

1996-01-01

Hanford tank waste will be separated into high-level and low-level portions; each portion will then be vitrified (other waste forms are also being considered for low-level waste) to produce a stable glass form for disposal. Because of the wide variability in the tank waste compositions, blending is being considered as a way to reduce the number of distinct compositions that must be vitrified and to minimize the resultant volume of vitrified waste. Three years of computational glass formulation and blending studies have demonstrated that blending of the high-level waste before vitrification can reduce the volume of high-level waste glass required by as much as 50 percent. This level of reduction would be obtained if all the high-level waste were blended together (Total Blend) prior to vitrification, requiring the retrieval and pretreatment of all tank waste before high-level vitrification was started. This paper will present an overall processing strategy that should be able to match the blending performance of the Total Blend and be more logistically feasible. The strategy includes retrieving, pretreating, blending and vitrifying Hanford tank waste. This strategy utilizes blending both before and after pretreatment. Similar wastes are blended before pretreatment, so as not to dilute species targeted for removal. The high-level portions of these pretreated early blends are then selectively blended to produce a small number of high-level vitrification feed streams

Superconducting open-gradient magnetic separation for the pretreatment of radioactive or mixed waste vitrification feeds. 1997 annual progress report

International Nuclear Information System (INIS)

Cicero-Herman, C.A.; Ritter, J.A.

1997-01-01

'Vitrification has been selected as a final waste form technology in the US for long-term storage of high-level radioactive wastes (HLW). However, a foreseeable problem during vitrification in some waste feed streams lies in the presence of elements (e.g., transition metals) in the HLW that may cause instabilities in the final glass product. The formation of spinel compounds, such as Fe 3 O 4 and FeCrO 4 , results in glass phase separation and reduces vitrifier lifetime, and durability of the final waste form. A superconducting open gradient magnetic separation (OGMS) system maybe suitable for the removal of the deleterious transition elements (e.g. Fe, Co, and Ni) and other elements (lanthanides) from vitrification feed streams due to their ferromagnetic or paramagnetic nature. The OGMS systems are designed to deflect and collect paramagnetic minerals as they interact with a magnetic field gradient. This system has the potential to reduce the volume of HLW for vitrification and ensure a stable product. In order to design efficient OGMS and High gradient magnetic separation (HGMS) processes, a fundamental understanding of the physical and chemical properties of the waste feed streams is required. Using HLW simulant and radioactive fly ash and sludge samples from the Savannah River Technology Center, Rocky Flats site, and the Hanford reservation, several techniques were used to characterize and predict the separation capability for a superconducting OGMS system.'

Remote maintenance techniques in the furnace cell of a high level waste vitrification plant

International Nuclear Information System (INIS)

Selig, M.

1983-01-01

Remote controlled maintenance and changing techniques for the furnace of a vitrification plant for radioactive waste was developed and tested on a 1:1 model. The model was fitted out with imitation main components, remote control equipment, lead-ins and the complete tubing so that the trials could be carried out in a manner replicating as closely as possible the situation found under operating conditions. The development of remote-handled tube cable connectors, tube cable jumpers and plugs and sockets was an important aspect of the developmental programme. (orig.) [de

Behavior of technetium in nuclear waste vitrification processes.

Science.gov (United States)

Pegg, Ian L

Nearly 100 tests were performed with prototypical melters and off-gas system components to investigate the extents to which technetium is incorporated into the glass melt, partitioned to the off-gas stream, and captured by the off-gas treatment system components during waste vitrification. The tests employed several simulants, spiked with 99m Tc and Re (a potential surrogate), of the low activity waste separated from nuclear wastes in storage in the Hanford tanks, which is planned for immobilization in borosilicate glass. Single-pass technetium retention averaged about 35 % and increased significantly with recycle of the off-gas treatment fluids. The fraction escaping the recycle loop was very small.

In situ vitrification applications to hazardous wastes

International Nuclear Information System (INIS)

Liikala, S.

1989-01-01

In Situ Vitrification is a new hazardous waste remediation alternative that should be considered for contaminated soil matrices. According to the authors the advantages of using ISV include: technology demonstrated at field scale; applicable to a wide variety of soils and contaminants; pyrolyzer organics and encapsulates inorganics; product durable over geologic time period; no threat of harm to the public from exposure; and applications available for barrier walls and structural support. The use of ISV on a large scale basis has thus far been limited to the nuclear industry but has tremendous potential for widespread applications to the hazardous waste field. With the ever changing regulations for the disposal of hazardous waste in landfills, and the increasing positive analytical data of ISV, the process will become a powerful source for on-site treatment and hazardous waste management needs in the very near future

Corrosion assessment of refractory materials for high temperature waste vitrification

International Nuclear Information System (INIS)

Marra, J.C.; Congdon, J.W.; Kielpinski, A.L.

1995-01-01

A variety of vitrification technologies are being evaluated to immobilize radioactive and hazardous wastes following years of nuclear materials production throughout the Department of Energy (DOE) complex. The compositions and physical forms of these wastes are diverse ranging from inorganic sludges to organic liquids to heterogeneous debris. Melt and off-gas products can be very corrosive at the high temperatures required to melt many of these waste streams. Ensuring material durability is required to develop viable treatment processes. Corrosion testing of materials in some of the anticipated severe environments is an important aspect of the materials identification and selection process. Corrosion coupon tests on typical materials used in Joule heated melters were completed using glass compositions with high salt contents. The presence of chloride in the melts caused the most severe attack. In the metal alloys, oxidation was the predominant corrosion mechanism, while in the tested refractory material enhanced dissolution of the refractory into the glass was observed. Corrosion testing of numerous different refractory materials was performed in a plasma vitrification system using a surrogate heterogeneous debris waste. Extensive corrosion was observed in all tested materials

Wastes vitrification by plasma torch: study of a glass formulation compatible with a wide range of B wastes

International Nuclear Information System (INIS)

Poitou, S.; Richaud, D.; Fiquet, O.; Gramondi, P.; Massit, H.

2001-01-01

Within the context of radioactive waste management, CEA has equipped itself with a 'PLASMARC' device. The central element of this device is a plasma torch treatment furnace. It has been implemented and validated for the vitrification of low level radioactive wastes. Meanwhile, the plasma torch presents potentially interests for immobilizing under an inert form in vitreous matrices, B wastes which are generally divided and of complex chemical composition. The application of this process to this type of wastes has been studied here. The obtained results show that with the plasma torch it is possible to make glasses with a high amount of silicon and aluminium oxide and which are adapted to the treatment / packaging of the B wastes. (O.M.)

Modeling of NOx Destruction Options for INEEL Sodium-Bearing Waste Vitrification

Energy Technology Data Exchange (ETDEWEB)

Wood, Richard Arthur

2001-09-01

Off-gas NOx concentrations in the range of 1-5 mol% are expected as a result of the proposed vitrification of sodium-bearing waste at the Idaho National Engineering and Environmental Laboratory. An existing kinetic model for staged combustion (originally developed for NOx abatement from the calcination process) was updated for application to vitrification offgas. In addition, two new kinetic models were developed to assess the feasibility of using selective non-catalytic reduction (SNCR) or high-temperature alone for NOx abatement. Each of the models was developed using the Chemkin code. Results indicate that SNCR is a viable option, reducing NOx levels to below 1000 ppmv. In addition, SNCR may be capable of simultaneously reducing CO emissions to below 100 ppmv. Results for using high-temperature alone were not as promising, indicating that a minimum NOx concentration of 3950 ppmv is achievable at 3344°F.

High level waste management in France

International Nuclear Information System (INIS)

Sombret, C.; Bonniaud, R.; Jouan, A.

1979-01-01

This paper deals with solidification of radioactive wastes. The vitrification process has been selected, the Marcoule vitrification plant and the operation are described. Prospects for vitrification of fission product solutions from La Hague reprocessing plant are given

The Radiation Effect to Waste Glass that Resulting of Vitrification

International Nuclear Information System (INIS)

Herlan Martono; Aisyah

2002-01-01

The high level liquid waste (HLLW) is generated from the first step extraction of the nuclear fuel reprocessing. This waste was contain of few of actinide and many of fission product. The alpha radiation of actinide that contain on the HLLW cause the change the waste glass characteristic. The experiment was conducted by the doping, irradiation and heating of waste glass resulting from vitrification. The alpha radiation cause the change of composition that could be detected from change of waste glass density and mechanical strength. The increasing of alpha radiation dose cause the increasing change of density and mechanical strength, although the change of mechanical strength is not significant. Degree of change of waste glass density also depend on type of waste-glass and reach for saturated point at over of 5x10 24 alpha decay/m 3 . The gamma radiation of fission product that contain on the HLLW can increasing of waste glass temperature that cause the structure change, so devitrification was occur. The devitrification can the increasing of leaching rate. The cumulative of gamma dose rate was not cause the devitrification. (author)

Hanford Waste Vitrification Plant full-scale feed preparation testing with water and process simulant slurries

International Nuclear Information System (INIS)

Gaskill, J.R.; Larson, D.E.; Abrigo, G.P.

1996-03-01

The Hanford Waste Vitrification Plant was intended to convert selected, pretreated defense high-level waste and transuranic waste from the Hanford Site into a borosilicate glass. A full-scale testing program was conducted with nonradioactive waste simulants to develop information for process and equipment design of the feed-preparation system. The equipment systems tested included the Slurry Receipt and Adjustment Tank, Slurry Mix Evaporator, and Melter-Feed Tank. The areas of data generation included heat transfer (boiling, heating, and cooling), slurry mixing, slurry pumping and transport, slurry sampling, and process chemistry. 13 refs., 129 figs., 68 tabs

High temperature materials for radioactive waste incineration and vitrification. Revision 1

International Nuclear Information System (INIS)

Bickford, D.F.; Ondrejcin, R.S.; Salley, L.

1986-01-01

Incineration or vitrification of radioactive waste subjects equipment to alkaline or acidic fluxing, oxidation, sulfidation, carburization, and thermal shock. It is necessary to select appropriate materials of construction and control operating conditions to avoid rapid equipment failure. Nickel- and cobalt-based alloys with high chromium or aluminum content and aluminum oxide/chromium oxide refractories with high chromium oxide content have provided the best service in pilot-scale melter tests. Inconel 690 and Monofrax K-3 are being used for waste vitrification. Haynes 188 and high alumina refractory are undergoing pilot scale tests for incineration equipment. Laboratory tests indicate that alloys and refractories containing still higher concentrations of chromium or chromium oxide, such as Inconel 671 and Monofrax E, may provide superior resistance to attack in glass melter environments

Off-Gas Analysis During the Vitrification of Hanford Radioactive Waste Samples

International Nuclear Information System (INIS)

Ha, B.C.; Ferrara, D.M.; Crawford, C.L.; Choi, A.S.; Bibler, N.E.

1998-01-01

This paper describes the off-gas analysis of samples collected during the radioactive vitrification experiments. Production and characterization of the Hanford waste-containing LAW and HAW glasses are presented in related reports from this conference

Chloride removal from vitrification offgas

Energy Technology Data Exchange (ETDEWEB)

Slaathaug, E.J. [Westinghouse Hanford Co., Richland, WA (United States)

1995-06-01

This study identified and investigated techniques of selectively purging chlorides from the low-level waste (LLW) vitrification process with the purge stream acceptable for burial on the Hanford Site. Chlorides will be present in high concentration in several individual feeds to the LLW Vitrification Plant. The chlorides are highly volatile in combustion type melters and are readily absorbed by wet scrubbing of the melter offgas. The Tank Waste Remediation System (TWRS) process flow sheets show that the resulting chloride rich scrub solution is recycled back to the melter. The chlorides must be purged from the recycle loop to prevent the buildup of excessively high chloride concentrations.

Chloride removal from vitrification offgas

International Nuclear Information System (INIS)

Slaathaug, E.J.

1995-01-01

This study identified and investigated techniques of selectively purging chlorides from the low-level waste (LLW) vitrification process with the purge stream acceptable for burial on the Hanford Site. Chlorides will be present in high concentration in several individual feeds to the LLW Vitrification Plant. The chlorides are highly volatile in combustion type melters and are readily absorbed by wet scrubbing of the melter offgas. The Tank Waste Remediation System (TWRS) process flow sheets show that the resulting chloride rich scrub solution is recycled back to the melter. The chlorides must be purged from the recycle loop to prevent the buildup of excessively high chloride concentrations

Critique of Hanford Waste Vitrification Plant off-gas sampling requirements

International Nuclear Information System (INIS)

Goles, R.W.

1996-03-01

Off-gas sampling and monitoring activities needed to support operations safety, process control, waste form qualification, and environmental protection requirements of the Hanford Waste Vitrification Plant (HWVP) have been evaluated. The locations of necessary sampling sites have been identified on the basis of plant requirements, and the applicability of Defense Waste Processing Facility (DWPF) reference sampling equipment to these HWVP requirements has been assessed for all sampling sites. Equipment deficiencies, if present, have been described and the bases for modifications and/or alternative approaches have been developed

Test methods for selection of materials of construction for high-level radioactive waste vitrification. Revision

International Nuclear Information System (INIS)

Bickford, D.F.; Corbett, R.A.; Morrison, W.S.

1986-01-01

Candidate materials of construction were evaluated for a facility at the Department of Energy's Savannah River Plant to vitrify high-level radioactive waste. Limited operating experience was available under the corrosive conditions of the complex vitrification process. The objective of the testing program was to provide a high degree of assurance that equipment will meet or exceed design lifetimes. To meet this objective in reasonable time and minimum cost, a program was designed consisting of a combination of coupon immersion and electrochemical laboratory tests and pilot-scale tests. Stainless steels and nickel-based alloys were tested. Alloys that were most resistant to general and local attack contained nickel, molybdenum (>9%), and chromium (where Cr + Mo > 30%). Alloy C-276 was selected as the reference material for process equipment. Stellite 6 was selected for abrasive service in the presence of formic acid. Alloy 690 and ALLCORR were selected for specific applications

Vitrification as an alternative to landfilling of tannery sewage sludge

International Nuclear Information System (INIS)

Celary, Piotr; Sobik-Szołtysek, Jolanta

2014-01-01

Highlights: • The possibility of vitrification of tannery sewage sludge was investigated. • Glass cullet was substituted with different wastes of mineral character. • Component ratio in the processed mixtures was optimized. • Environmental safety of the acquired vitrificates was verified. • An alternative management approach of usually landfilled waste was presented. - Abstract: Due to high content of heavy metals such as chromium, tannery sewage sludge is a material which is difficult to be biologically treated as it is in the case of organic waste. Consequently, a common practice in managing tannery sewage sludge is landfilling. This poses a potential threat to both soil and water environments and it additionally generates costs of construction of landfills that meet specific environment protection requirements. Vitrification of this kind of sewage sludge with the addition of mineral wastes can represent an alternative to landfilling. The aim of this study was to investigate the possibility of obtaining an environmentally safe product by means of vitrification of tannery sewage sludge from a flotation wastewater treatment process and chemical precipitation in order to address the upcoming issue of dealing with sewage sludge from the tannery industry which will be prohibited to be landfilled in Poland after 2016. The focus was set on determining mixtures of tannery sewage sludge with additives which would result in the lowest possible heavy metal leaching levels and highest hardness rating of the products obtained from their vitrification. The plasma vitrification process was carried out for mixtures with various amounts of additives depending on the type of sewage sludge used. Only the materials of waste character were used as additives. One finding of the study was an optimum content of mineral additives in vitrified mixture of 30% v/v waste molding sands with 20% v/v carbonate flotation waste from the zinc and lead industry for the formulations with

Vitrification as an alternative to landfilling of tannery sewage sludge

Energy Technology Data Exchange (ETDEWEB)

Celary, Piotr, E-mail: pcelary@is.pcz.czest.pl; Sobik-Szołtysek, Jolanta, E-mail: jszoltysek@is.pcz.czest.pl

2014-12-15

Highlights: • The possibility of vitrification of tannery sewage sludge was investigated. • Glass cullet was substituted with different wastes of mineral character. • Component ratio in the processed mixtures was optimized. • Environmental safety of the acquired vitrificates was verified. • An alternative management approach of usually landfilled waste was presented. - Abstract: Due to high content of heavy metals such as chromium, tannery sewage sludge is a material which is difficult to be biologically treated as it is in the case of organic waste. Consequently, a common practice in managing tannery sewage sludge is landfilling. This poses a potential threat to both soil and water environments and it additionally generates costs of construction of landfills that meet specific environment protection requirements. Vitrification of this kind of sewage sludge with the addition of mineral wastes can represent an alternative to landfilling. The aim of this study was to investigate the possibility of obtaining an environmentally safe product by means of vitrification of tannery sewage sludge from a flotation wastewater treatment process and chemical precipitation in order to address the upcoming issue of dealing with sewage sludge from the tannery industry which will be prohibited to be landfilled in Poland after 2016. The focus was set on determining mixtures of tannery sewage sludge with additives which would result in the lowest possible heavy metal leaching levels and highest hardness rating of the products obtained from their vitrification. The plasma vitrification process was carried out for mixtures with various amounts of additives depending on the type of sewage sludge used. Only the materials of waste character were used as additives. One finding of the study was an optimum content of mineral additives in vitrified mixture of 30% v/v waste molding sands with 20% v/v carbonate flotation waste from the zinc and lead industry for the formulations with

Interim data quality objectives for waste pretreatment and vitrification. Revision 1

International Nuclear Information System (INIS)

Kupfer, M.J.; Conner, J.M.; Kirkbride, R.A.; Mobley, J.R.

1994-01-01

The Tank Waste Remediation System (TWRS) is responsible for storing, processing, and immobilizing the Hanford Site tank wastes. Characterization information on the tank wastes is needed so that safety concerns can be addressed, and retrieval, pretreatment, and immobilization processes can be designed, permitted, and implemented. This document describes the near-term tank waste sampling and characterization needs of the Pretreatment, High-Level Waste (HLW) Disposal, and Low-Level Waste (LLW) Disposal Programs to support the TWRS disposal mission. The final DQO (Data Quality Objective) will define specific waste tanks to be sampled, sample timing requirements, an appropriate analytical scheme, and a list of required analytes. This interim DQO, however, focuses primarily on the required analytes since the tanks to be sampled in FY 1994 and early FY 1995 are being driven most heavily by other considerations, particularly safety. The major objective of this Interim DQO is to provide guidance for tank waste characterization requirements for samples taken before completion of the final DQO. The characterization data needs defined herein will support the final DQO to help perform the following: Support the TWRS technical strategy by identification of the chemical and physical composition of the waste in the tanks and Guide development efforts to define waste pretreatment processes, which will in turn define HLW and LLW feed to vitrification processes

Development of high-level waste solidification technology 1

Energy Technology Data Exchange (ETDEWEB)

Kim, Joon Hyung; Kim, Hwan Young; Kim, In Tae [and others

1999-02-01

Spent nuclear fuel contains useful nuclides as valuable resource materials for energy, heat and catalyst. High-level wastes (HLW) are expected to be generated from the R and D activities and reuse processes. It is necessary to develop vitrification or advanced solidification technologies for the safe long-term management of high level wastes. As a first step to establish HLW vitrification technology, characterization of HLWs that would arise at KAERI site, glass melting experiments with a lab-scale high frequency induction melter, and fabrication and property evaluation of base-glass made of used HEPA filter media and additives were performed. Basic study on the fabrication and characterization of candidate ceramic waste form (Synroc) was also carried out. These HLW solidification technologies would be directly useful for carrying out the R and Ds on the nuclear fuel cycle and waste management. (author). 70 refs., 29 tabs., 35 figs.

Bulk Vitrification Technology For The Treatment And Immobilization Of Low-Activity Waste

International Nuclear Information System (INIS)

Ard, K.E.

2011-01-01

This report is one of four reports written to provide background information regarding immobilization technologies under consideration for supplemental immobilization of Hanford's low-activity waste. This paper is intended to provide the reader with general understanding of Bulk Vitrification and how it might be applied to immobilization of Hanford's low-activity waste.

Vitrification operational experiences and lessons learned at the WVDP

International Nuclear Information System (INIS)

Hamel, W.F. Jr.; Sheridan, M.J.; Valenti, P.J.

1997-01-01

The Vitrification Facility (VF) at the West Valley Demonstration Project (WVDP) commenced full, high-level radioactive waste (HLW) processing activities in July 1996. The HLW consists of a blend of washed plutonium-uranium extraction (PUREX) sludge, neutralized thorium extraction (THOREX) waste, and cesium-loaded zeolite. The waste product is borosilicate glass contained in stainless steel canisters, sealed for eventual disposal in a federal repository. This paper discusses the WVDP vitrification process, focusing on operational experience and lessons learned during the first year of continuous, remote operation

Radioactive waste combustion-vitrification under arc plasma: thermal and dynamic modelling

International Nuclear Information System (INIS)

Barthelemy, B.

2003-06-01

This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and voluminal power... (author)

Radioactive waste combustion / vitrification under arc plasma: thermal and dynamic modelling

International Nuclear Information System (INIS)

Barthelemy, B.

2003-01-01

This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and volume power... (author)

Tolerancing requirements for remote handling at the Hanford Waste Vitrification Plant

International Nuclear Information System (INIS)

Van Katwijk, C.; Keenan, R.M.; Bullis, R.E.

1993-01-01

The Hanford Waste Vitrification Plant (HWVP) is being designed by Fluor Daniel, Inc. with Waste Chem Corporation as Fluor Daniel, Inc.'s major subcontractor specializing in vitrification and remote system technologies. United Engineers and Constructors (UE ampersand C)/Catalytic (UCAT) will construct the plant. Westinghouse Hanford Company is the Project Integration manager and Business manager, and as the plant operator it provides technical direction to the Architect/ Engineer team (A/E) and constructor on behalf of the US Department of Energy - Richland Field Office. The A/E has developed, in cooperation with UE ampersand C, Westinghouse Hanford Company, and the US Department of Energy, a new and innovative approach to installations of the many remote nozzles and electrical connectors that must be installed to demanding tolerances. This paper summarizes the key elements of the HWVP approach

Vitrification of TRU wastes at Rocky Flats Plant

International Nuclear Information System (INIS)

Williams, P.M.; Johnson, A.J.; Ledford, J.A.

1979-01-01

Immobilization of incinerator ash and various noncombustible TRU wastes was investigated. In three different research projects borosilicate glass proved to be the best candidate for TRU waste fixation. This glass has excellent chemical durability, long-term stability in the presence of radiation, and will withstand continuous temperatures up to 400 0 C without devitrification. In addition, wastes prepared in the form of glass will attain densities of approximately 2500 kg/m 3 (2.5 g/cc). The free forming method of producing glass buttons provides a very simple, consistent, low maintenance way of producing a final waste form for transporting and either retrievable or permanent storage for TRU waste. The vitrification process produces a durable glass from the low density ash generated by the fluidized bed incinerator process and provides volume and weight reductions that are superior to other fixation processes. This results in decreased transportation and storage costs

Hanford tank waste simulants specification and their applicability for the retrieval, pretreatment, and vitrification processes

Energy Technology Data Exchange (ETDEWEB)

GR Golcar; NG Colton; JG Darab; HD Smith

2000-04-04

A wide variety of waste simulants were developed over the past few years to test various retrieval, pretreatment and waste immobilization technologies and unit operations. Experiments can be performed cost-effectively using non-radioactive waste simulants in open laboratories. This document reviews the composition of many previously used waste simulants for remediation of tank wastes at the Hanford reservation. In this review, the simulants used in testing for the retrieval, pretreatment, and vitrification processes are compiled, and the representative chemical and physical characteristics of each simulant are specified. The retrieval and transport simulants may be useful for testing in-plant fluidic devices and in some cases for filtration technologies. The pretreatment simulants will be useful for filtration, Sr/TRU removal, and ion exchange testing. The vitrification simulants will be useful for testing melter, melter feed preparation technologies, and for waste form evaluations.

Hanford tank waste simulants specification and their applicability for the retrieval, pretreatment, and vitrification processes

International Nuclear Information System (INIS)

GR Golcar; NG Colton; JG Darab; HD Smith

2000-01-01

A wide variety of waste simulants were developed over the past few years to test various retrieval, pretreatment and waste immobilization technologies and unit operations. Experiments can be performed cost-effectively using non-radioactive waste simulants in open laboratories. This document reviews the composition of many previously used waste simulants for remediation of tank wastes at the Hanford reservation. In this review, the simulants used in testing for the retrieval, pretreatment, and vitrification processes are compiled, and the representative chemical and physical characteristics of each simulant are specified. The retrieval and transport simulants may be useful for testing in-plant fluidic devices and in some cases for filtration technologies. The pretreatment simulants will be useful for filtration, Sr/TRU removal, and ion exchange testing. The vitrification simulants will be useful for testing melter, melter feed preparation technologies, and for waste form evaluations

Hanford Waste Vitrification Plant Project advanced conceptual design summary report

International Nuclear Information System (INIS)

Anderson, T.D.

1988-11-01

The Hanford Waste Vitrification Plant (HWVP) will immobilize Hanford defense liquid high-level waste in borosilicate glass in preparation for shipment to a geologic repository. The shipment of the waste to the repository will satisfy an objective in the President's Defense Waste Management Plan. The glass product will be cast into stainless steel canisters, which will be sealed and stored at Hanford until they are shipped. This document summarizes work performed during the Advance Conceptual Design (ACD) of the HWVP. In the Reference Conceptual Design phase, which preceded the ACD, a number of design issues were identified with the potential to improve cost effectiveness, safety, constructibility, and operability. The ACD addressed and evaluated these design issues. Implementation of recommendations derived from ACD work will occur in subsequent design phases. The next design phase is preliminary design which will be followed by detailed design and construction. Net potential cost improvements of more than $36.9M were identified along with improvements in safety, constructibility, and operability. No negative schedule impacts will result from implementation of the improvements. 11 refs., 5 figs., 3 tabs

Hanford Waste Vitrification Plant technical manual

Energy Technology Data Exchange (ETDEWEB)

Larson, D.E. [ed.; Watrous, R.A.; Kruger, O.L. [and others

1996-03-01

A key element of the Hanford waste management strategy is the construction of a new facility, the Hanford Waste Vitrification Plant (HWVP), to vitrify existing and future liquid high-level waste produced by defense activities at the Hanford Site. The HWVP mission is to vitrify pretreated waste in borosilicate glass, cast the glass into stainless steel canisters, and store the canisters at the Hanford Site until they are shipped to a federal geological repository. The HWVP Technical Manual (Manual) documents the technical bases of the current HWVP process and provides a physical description of the related equipment and the plant. The immediate purpose of the document is to provide the technical bases for preparation of project baseline documents that will be used to direct the Title 1 and Title 2 design by the A/E, Fluor. The content of the Manual is organized in the following manner. Chapter 1.0 contains the background and context within which the HWVP was designed. Chapter 2.0 describes the site, plant, equipment and supporting services and provides the context for application of the process information in the Manual. Chapter 3.0 provides plant feed and product requirements, which are primary process bases for plant operation. Chapter 4.0 summarizes the technology for each plant process. Chapter 5.0 describes the engineering principles for designing major types of HWVP equipment. Chapter 6.0 describes the general safety aspects of the plant and process to assist in safe and prudent facility operation. Chapter 7.0 includes a description of the waste form qualification program and data. Chapter 8.0 indicates the current status of quality assurance requirements for the Manual. The Appendices provide data that are too extensive to be placed in the main text, such as extensive tables and sets of figures. The Manual is a revision of the 1987 version.

Hanford Waste Vitrification Plant technical manual

International Nuclear Information System (INIS)

Larson, D.E.; Watrous, R.A.; Kruger, O.L.

1996-03-01

A key element of the Hanford waste management strategy is the construction of a new facility, the Hanford Waste Vitrification Plant (HWVP), to vitrify existing and future liquid high-level waste produced by defense activities at the Hanford Site. The HWVP mission is to vitrify pretreated waste in borosilicate glass, cast the glass into stainless steel canisters, and store the canisters at the Hanford Site until they are shipped to a federal geological repository. The HWVP Technical Manual (Manual) documents the technical bases of the current HWVP process and provides a physical description of the related equipment and the plant. The immediate purpose of the document is to provide the technical bases for preparation of project baseline documents that will be used to direct the Title 1 and Title 2 design by the A/E, Fluor. The content of the Manual is organized in the following manner. Chapter 1.0 contains the background and context within which the HWVP was designed. Chapter 2.0 describes the site, plant, equipment and supporting services and provides the context for application of the process information in the Manual. Chapter 3.0 provides plant feed and product requirements, which are primary process bases for plant operation. Chapter 4.0 summarizes the technology for each plant process. Chapter 5.0 describes the engineering principles for designing major types of HWVP equipment. Chapter 6.0 describes the general safety aspects of the plant and process to assist in safe and prudent facility operation. Chapter 7.0 includes a description of the waste form qualification program and data. Chapter 8.0 indicates the current status of quality assurance requirements for the Manual. The Appendices provide data that are too extensive to be placed in the main text, such as extensive tables and sets of figures. The Manual is a revision of the 1987 version

DOE looks to clean up with vitrification technology

International Nuclear Information System (INIS)

Lobsenz, G.

1994-01-01

This article describes the vitrification and waste retrieval facility being built by US DOE, designed to handle a mixture of low-level radioactive wastes stored in structurally shaky silos at the Fernald weapons plant

Removal of dissolved and suspended radionuclides from Hanford Waste Vitrification Plant liquid wastes

International Nuclear Information System (INIS)

Sharp, S.D.; Nankani, F.D.; Bray, L.A.; Eakin, D.E.; Larson, D.E.

1990-12-01

It was determined during Preliminary Design of the Hanford Waste Vitrification Plant that certain intermediate process liquid waste streams should be decontaminated in a way that would permit the purge of dissolved chemical species from the process recycle shop. This capability is needed to ensure proper control of product glass chemical composition and to avoid excessive corrosion of process equipment. This paper discusses the process design of a system that will remove both radioactive particulates and certain dissolved fission products from process liquid waste streams. Supporting data obtained from literature sources as well as from laboratory- and pilot-scale tests are presented. 3 refs., 1 fig., 3 tabs

BULK VITRIFICATION TECHNOLOGY FOR THE TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

Energy Technology Data Exchange (ETDEWEB)

ARD KE

2011-04-11

This report is one of four reports written to provide background information regarding immobilization technologies under consideration for supplemental immobilization of Hanford's low-activity waste. This paper is intended to provide the reader with general understanding of Bulk Vitrification and how it might be applied to immobilization of Hanford's low-activity waste.

Vitrification Facility integrated system performance testing report

International Nuclear Information System (INIS)

Elliott, D.

1997-01-01

This report provides a summary of component and system performance testing associated with the Vitrification Facility (VF) following construction turnover. The VF at the West Valley Demonstration Project (WVDP) was designed to convert stored radioactive waste into a stable glass form for eventual disposal in a federal repository. Following an initial Functional and Checkout Testing of Systems (FACTS) Program and subsequent conversion of test stand equipment into the final VF, a testing program was executed to demonstrate successful performance of the components, subsystems, and systems that make up the vitrification process. Systems were started up and brought on line as construction was completed, until integrated system operation could be demonstrated to produce borosilicate glass using nonradioactive waste simulant. Integrated system testing and operation culminated with a successful Operational Readiness Review (ORR) and Department of Energy (DOE) approval to initiate vitrification of high-level waste (HLW) on June 19, 1996. Performance and integrated operational test runs conducted during the test program provided a means for critical examination, observation, and evaluation of the vitrification system. Test data taken for each Test Instruction Procedure (TIP) was used to evaluate component performance against system design and acceptance criteria, while test observations were used to correct, modify, or improve system operation. This process was critical in establishing operating conditions for the entire vitrification process

Design, operation, and evaluation of the transportable vitrification system

International Nuclear Information System (INIS)

Zamecnik, J.R.; Young, S.R.; Hansen, E.K.; Whitehouse, J.C.

1997-01-01

The Transportable Vitrification System (TVS) is a transportable melter system designed to demonstrate the treatment of low-level and mixed hazardous and radioactive wastes such as wastewater treatment sludges, contaminated soils and incinerator ash. The TVS is a large-scale, fully integrated vitrification system consisting of melter feed preparation, melter, offgas, service, and control modules. The TVS was tested with surrogate waste at the Clemson University Environmental Systems Engineering Department's (ESED) DOE/Industry Center for Vitrification Research prior to being shipped to the DOE Oak Ridge Reservation (ORR) K-25 site for treatment of mixed waste. This testing, along with additional testing at ORR, proved that the TVS would be able to successfully treat mixed waste. These surrogate tests consistently produced glass that met the EPA Toxicity Characteristic Leaching Procedure (TCLP). Performance of the system resulted in acceptable emissions of regulated metals from the offgas system. The TVS is scheduled to begin mixed waste operations at ORR in June 1997

High-temperature vitrification of Hanford residual-liquid waste in a continuous melter

International Nuclear Information System (INIS)

Barnes, S.M.

1980-04-01

Over 270 kg of high-temperature borosilicate glass have been produced in a series of three short-term tests in the High-Temperature Ceramic Melter vitrification system at PNL. The glass produced was formulated to vitrify simulated Hanford residual-liquid waste. The tests were designed to (1) demonstrate the feasibility of utilizing high-temperature, continuous-vitrification technology for the immobilization of the residual-liquid waste, (2) test the airlift draining technique utilized by the high-temperature melter, (3) compare glass produced in this process to residual-liquid glass produced under laboratory conditions, (4) investigate cesium volatility from the melter during waste processing, and (5) determine the maximum residual-liquid glass production rate in the high-temperature melter. The three tests with the residual-liquid composition confirmed the viability of the continuous-melting vitrification technique for the immobilization of this waste. The airlift draining technique was demonstrated in these tests and the glass produced from the melter was shown to be less porous than the laboratory-produced glass. The final glass produced from the second test was compared to a glass of the same composition produced under laboratory conditions. The comparative tests found the glasses to be indistinguishable, as the small differences in the test results fell within the precision range of the characterization testing equipment. The cesium volatility was examined in the final test. This examination showed that 0.44 wt % of the cesium (assumed to be cesium oxide) was volatilized, which translates to a volatilization rate of 115 mg/cm 2 -h

Glass melter assembly for the Hanford Waste Vitrification Plant

International Nuclear Information System (INIS)

Chen, A.E.; Russell, A.; Shah, K.R.; Kalia, J.

1993-01-01

The Hanford Waste Vitrification Plant (HWVP) is designed to solidify high level radioactive waste by converting it into stable borosilicate after mixing with glass frit and water. The heart of this conversion process takes place in the glass melter. The life span of the existing melter is limited by the possible premature failure of the heater assembly, which is not remotely replaceable, in the riser and pour spout. A goal of HWVP Project is to design remotely replaceable riser and pour spout heaters so that the useful life of the melter can be prolonged. The riser pour spout area is accessible only by the canyon crane and impact wrench. It is also congested with supporting frame members, service piping, electrode terminals, canister positioning arm and other various melter components. The visibility is low and the accessibility is limited. The problem is further compounded by the extreme high temperature in the riser core and the electrical conductive nature of the molten glass that flows through it

Transportable Vitrification System RCRA Closure Practical Waste Disposition Saves Time And Money

International Nuclear Information System (INIS)

Brill, Angie; Boles, Roger; Byars, Woody

2003-01-01

The Transportable Vitrification System (TVS) was a large-scale vitrification system for the treatment of mixed wastes. The wastes contained both hazardous and radioactive materials in the form of sludge, soil, and ash. The TVS was developed to be moved to various United States Department of Energy (DOE) facilities to vitrify mixed waste as needed. The TVS consists of four primary modules: (1) Waste and Additive Materials Processing Module; (2) Melter Module; (3) Emissions Control Module; and (4) Control and Services Module. The TVS was demonstrated at the East Tennessee Technology Park (ETTP) during September and October of 1997. During this period, approximately 16,000 pounds of actual mixed waste was processed, producing over 17,000 pounds of glass. After the demonstration was complete it was determined that it was more expensive to use the TVS unit to treat and dispose of mixed waste than to direct bury this waste in Utah permitted facility. Thus, DOE had to perform a Resource Conservation and Recovery Act (RCRA) closure of the facility and find a reuse for as much of the equipment as possible. This paper will focus on the following items associated with this successful RCRA closure project: TVS site closure design and implementation; characterization activities focused on waste disposition; pollution prevention through reuse; waste minimization efforts to reduce mixed waste to be disposed; and lessons learned that would be integrated in future projects of this magnitude

Vitrification development and experiences at Fernald, Ohio

International Nuclear Information System (INIS)

Gimpel, R.F.; Paine, D.; Roberts, J.L.; Akgunduz, N.

1998-01-01

Vitrification of radioactive wastes products have proven to produce an extremely stable waste form. Vitrification involves the melting of wastes with a mixture of glass-forming additives at high temperatures; when cooled, the wastes are incorporated into a glass that is analogous to obsidian. Obsidian is a volcanic glass-like rock, commonly found in nature. A one-metric ton/day Vitrification Pilot Plant (VITPP) at Fernald, Ohio, simulated the vitrification of radium and radon bearing silo residues using representative non-radioactive surrogates. These non-radioactive surrogates contained high concentrations of lead, sulfates, and phosphates. The vitrification process was carried out at temperatures of 1150 to 1350 C. Laboratory and bench-scale treatability studies were conducted before initiation of the VITPP. Development of the glass formulas, containing up to 90% waste, will be discussed in the paper. The VITPP processed glass for seven months, until a breach of the melter containment vessel suspended operations. More than 70,000 pounds of good surrogate glass were produced by the VITPP. Experiences, lessons learned, and the planned path forward will be presented

Vitrification of HLW in cold crucible melter

International Nuclear Information System (INIS)

Bordier, G.

2005-01-01

The performance of the vitrification process currently used in the La Hague commercial reprocessing plants has been continuously improved during more than ten years of operation. In parallel the CEA (French Atomic Energy Commission), COGEMA (Industrial Operator), and SGN (COGEMA's Engineering) have developed the cold crucible melter vitrification technology to obtain greater operating flexibility, increased plant availability and further reduction of secondary waste generated during operations. The cold crucible is a compact water-cooled melter in which the radioactive waste and the glass additives are melted by direct high frequency induction. The cooling of the melter produces a solidified glass layer that protects the melter's inner wall from corrosion. Because the heat is transferred directly to the melt, high operating temperatures can be achieved with no impact on the melter itself. COGEMA plans to implement the cold crucible technology to vitrify high level liquid waste from reprocessed spent U-Mo-Sn-Al fuel (used in gas cooled reactor). The cold crucible was selected for the vitrification of this particularly hard-to-process waste stream because it could not be reasonably processed in the standard hot induction melters currently used at the La Hague vitrification facilities: the waste has a high molybdenum content which makes it very corrosive and also requires a special high temperature glass formulation to obtain sufficiently high waste loading factors (12 % in molybdenum). A special glass formulation has been developed by the CEA and has been qualified through lab and pilot testing to meet standard waste acceptance criteria for final disposal of the U-Mo waste. The process and the associated technologies have been also qualified on a full-scale prototype at the CEA pilot facility in Marcoule. Engineering study has been integrated in parallel in order to take into account that the Cold Crucible should be installed remotely in one of the R7 vitrification

Application of stochastic dynamic simulation to waste form qualification for the HWVP vitrification process

International Nuclear Information System (INIS)

Kuhn, W.L.; Westsik, J.H. Jr.

1989-01-01

Processing steps during the conversion of high-level nuclear waste into borosilicate glass in the Hanford Waste Vitrification Plant are being simulated on a computer by addressing transient mass balances. The results are being used to address the US Department of Energy's Waste Form Qualification requirements. The simulated addresses discontinuous (batch) operations and perturbations in the transient behavior of the process caused by errors in measurements and control actions. A collection of tests, based on process measurements, is continually checked and used to halt the simulated process when specified conditions are met. An associated set of control actions is then implemented in the simulation. The results for an example simulation are shown. 8 refs

Process performance of the pilot-scale in situ vitrification of a simulated waste disposal site at the Oak Ridge National Laboratory

International Nuclear Information System (INIS)

Carter, J.G.; Koegler, S.S.; Bates, S.O.

1988-06-01

Process feasibility studies have been successfully performed on three developmental scales to determine the potential for applying in situ vitrification to intermediate-level (low-level) waste placed in seepage pits and trenches at Oak Ridge National Laboratory (ORNL). In the laboratory, testing was performed in crucibles containing a mixture of 50% ORNL soil and 50% limestone. In an engineering-scale test at Pacific Northwest Laboratory a /1/12/-scale simulation of an ORNL waste trench was constructed and vitrified, resulting in a waste product containing soil and limestone concentrations of 68 wt % and 32 wt %, respectively. In the pilot-scale test a /3/8/-scale simulation of the same trench was constructed and vitrified at ORNL, resulting in soil and limestone concentrations of 80% and 20%, respectively, in the waste product. Results of the three scales of testing indicate that the ORNL intermediate-level (low-level) waste sites can be successfully processed by in situ vitrification; the waste form will retain significant quantities of the cesium and strontium. Because cesium-137 and strontium-90 are the major components of the radionuclide inventory in the ORNL seepage pits and trenches, final field process decontamination factors (i.e., losses to the off-gas system relative to the waste inventory) of 1.0 E + 4 are desired to minimize activity buildup in the off-gas system. 17 refs., 34 figs., 13 tabs

TECHNICAL ASSESSMENT OF BULK VITRIFICATION PROCESS/ PRODUCT FOR TANK WASTE TREATMENT AT THE DEPARTMENT OF ENERGY HANFORD SITE

International Nuclear Information System (INIS)

SCHAUS, P.S.

2006-01-01

At the U.S. Department of Energy (DOE) Hanford Site, the Waste Treatment Plant (WTP) is being constructed to immobilize both high-level waste (IUW) for disposal in a national repository and low-activity waste (LAW) for onsite, near-surface disposal. The schedule-controlling step for the WTP Project is vitrification of the large volume of LAW, current capacity of the WTP (as planned) would require 50 years to treat the Hanford tank waste, if the entire LAW volume were to be processed through the WTP. To reduce the time and cost for treatment of Hanford Tank Waste, and as required by the Tank Waste Remediation System Environmental Impact Statement Record of Decision and the Hanford Federal Facility Consent Agreement (Tn-Party Agreement), DOE plans to supplement the LAW treatment capacity of the WTP. Since 2002, DOE, in cooperation with the Environmental Protection Agency and State of Washington Department of Ecology has been evaluating technologies that could provide safe and effective supplemental treatment of LAW. Current efforts at Hanford are intended to provide additional information to aid a joint agency decision on which technology will be used to supplement the WTP. A Research, Development and Demonstration permit has been issued by the State of Washington to build and (for a limited time) operate a Demonstration Bulk Vitrification System (DBVS) facility to provide information for the decision on a supplemental treatment technology for up to 50% of the LAW. In the Bulk Vitrification (BV) process, LAW, soil, and glass-forming chemicals are mixed, dried, and placed in a refractory-lined box, Electric current, supplied through two graphite electrodes in the box, melts the waste feed, producing a durable glass waste-form. Although recent modifications to the process have resulted in significant improvements, there are continuing technical concerns

TECHNICAL ASSESSMENT OF BULK VITRIFICATION PROCESS & PRODUCT FOR TANK WASTE TREATMENT AT THE DEPARTMENT OF ENERGY HANFORD SITE

Energy Technology Data Exchange (ETDEWEB)

SCHAUS, P.S.

2006-07-21

At the U.S. Department of Energy (DOE) Hanford Site, the Waste Treatment Plant (WTP) is being constructed to immobilize both high-level waste (IUW) for disposal in a national repository and low-activity waste (LAW) for onsite, near-surface disposal. The schedule-controlling step for the WTP Project is vitrification of the large volume of LAW, current capacity of the WTP (as planned) would require 50 years to treat the Hanford tank waste, if the entire LAW volume were to be processed through the WTP. To reduce the time and cost for treatment of Hanford Tank Waste, and as required by the Tank Waste Remediation System Environmental Impact Statement Record of Decision and the Hanford Federal Facility Consent Agreement (Tn-Party Agreement), DOE plans to supplement the LAW treatment capacity of the WTP. Since 2002, DOE, in cooperation with the Environmental Protection Agency and State of Washington Department of Ecology has been evaluating technologies that could provide safe and effective supplemental treatment of LAW. Current efforts at Hanford are intended to provide additional information to aid a joint agency decision on which technology will be used to supplement the WTP. A Research, Development and Demonstration permit has been issued by the State of Washington to build and (for a limited time) operate a Demonstration Bulk Vitrification System (DBVS) facility to provide information for the decision on a supplemental treatment technology for up to 50% of the LAW. In the Bulk Vitrification (BV) process, LAW, soil, and glass-forming chemicals are mixed, dried, and placed in a refractory-lined box, Electric current, supplied through two graphite electrodes in the box, melts the waste feed, producing a durable glass waste-form. Although recent modifications to the process have resulted in significant improvements, there are continuing technical concerns.

Process Options Description for Vitrification Flowsheet Model of INEEL Sodium Bearing Waste

Energy Technology Data Exchange (ETDEWEB)

Nichols, Todd Travis; Taylor, Dean Dalton; Lauerhass, Lance; Barnes, Charles Marshall

2001-02-01

The purpose of this document is to provide the technical information to Savannah River Site (SRS) personnel that is required for the development of a basic steady-state process simulation of the vitrification treatment train of sodium bearing waste (SBW) at Idaho National Engineering and nvironmental Laboratory (INEEL). INEEL considers simulation to have an important role in the integration/optimization of treatment process trains for the High Level Waste (HLW) Program. This project involves a joint Technical Task Plan (TTP ID77WT31, Subtask C) between SRS and INEEL. The work scope of simulation is different at the two sites. This document addresses only the treatment of SBW at INEEL. The simulation model(s) is to be built by SRS for INEEL in FY-2001.

Hanford Waste Vitrification Plant Clean Air Act permit application

International Nuclear Information System (INIS)

1990-04-01

This document briefly describes the Hanford Site and provides a general overview of the Hanford Waste Vitrification Plant (HWVP). Other topics include sources of emissions, facility operating parameters, facility emissions, pollutant and radionuclide control technology and air quality. The HWVP will convert mixed wastes (high-activity radioactive and hazardous liquid wastes) to a solid vitrified form (borosilicate glass) for disposal. Mixed wastes pretreated in the Hanford Site B Plant will be pumped into double- shell tanks in the 200 East Area for interim storage. This pretreated mixed waste will be batch transferred from interim storage to the HWVP facility, where the waste will be concentrated by evaporation, treated with chemicals, and mixed with glass-forming materials. The mixture will then be continuously fed into an electrically heated glass melter. The molten glass will be poured into canisters that will be cooled, sealed, decontaminated, and stored until the vitrified product can be transferred to a geologic repository. 25 refs., 18 figs., 32 tabs

Small-scale demonstration of high-level radioactive waste processing and solidification using actual SRP waste

International Nuclear Information System (INIS)

Okeson, J.K.; Galloway, R.M.; Wilhite, E.L.; Woolsey, G.B.; Ferguson, R.B.

1980-01-01

A small-scale demonstration of the high-level radioactive waste solidification process by vitrification in borosilicate glass is being conducted using 5-6 liter batches of actual waste. Equipment performance and processing characteristics of the various unit operations in the process are reported and, where appropriate, are compared to large-scale results obtained with synthetic waste

Task 20 - Prevention of Chloride Corrosion in High-Temperature Waste Treatment Systems (Corrosives Removals from Vitrification Slurries)

International Nuclear Information System (INIS)

Timpe, R.C.; Aulich, T.R.

1998-01-01

GTS Duratek is working with BNFL Incorporated on a US Department of Energy (DOE) contract to develop a facility to treat and immobilize radioactive waste at the Hanford site in southeast Washington. Development of the 10-ton/day Hanford facility will be based on findings from work at Duratek's 3.3-ton/day pilot plant in Columbia, Maryland, which is in the final stage of construction and scheduled for shakedown testing in early 1999. In prior work with the Catholic University of America Vitreous State Laboratory, Duratek has found that slurrying is the most efficient way to introduce low-level radioactive, hazardous, and mixed wastes into vitrification melters. However, many of the Hanford tank wastes to be vitrified contain species (primarily chloride and sulfate) that are corrosive to the vitrifier or the downstream air pollution control equipment, especially under the elevated temperature conditions existent in these components. Removal of these corrosives presents a significant challenge because most tank wastes contain high (up to 10-molar) concentrations of sodium hydroxide (NaOH) along with significant levels of nitrate, nitrite, and other anions, which render standard ion-exchange, membrane filtration, and other separation technologies relatively ineffective. In Task 20, the Energy and Environmental Research Center (EERC) will work with Duratek to develop and optimize a vitrification pretreatment process for consistent, quantitative removal of chloride and sulfate prior to vitrifier injection

Vitrification of high level nuclear waste inside ambient temperature disposal containers using inductive heating: The SMILE system

International Nuclear Information System (INIS)

Powell, J.; Reich, M.; Barletta, R.

1996-01-01

A new approach, termed SMILE (Small Module Inductively Loaded Energy), for the vitrification of high level nuclear wastes (HLW) is described. Present vitrification systems liquefy the HLW solids and associated frit material in large high temperature melters. The molten mix is then poured into small (∼1 m 3 ) disposal canisters, where it solidifies and cools. SMILE eliminates the separate, large high temperature melter. Instead, the BLW solids and frit melt inside the final disposal containers, using inductive heating. The contents then solidify and cool in place. The SMILE modules and the inductive heating process are designed so that the outer stainless can of the module remains at near ambient temperature during the process cycle. Module dimensions are similar to those of present disposal containers. The can is thermally insulated from the high temperature inner container by a thin layer of refractory alumina firebricks. The inner container is a graphite crucible lined with a dense alumina refractory that holds the HLW and fiit materials. After the SMILE module is loaded with a slurry of HLW and frit solids, an external multi-turn coil is energized with 30-cycle AC current. The enclosing external coil is the primary of a power transformer, with the graphite crucible acting as a single turn ''secondary.'' The induced current in the ''secondary'' heats the graphite, which in turn heats the HLW and frit materials. The first stage of the heating process is carried out at an intermediate temperature to drive off remnant liquid water and water of hydration, which takes about 1 day. The small fill/vent tube to the module is then sealed off and the interior temperature raised to the vitrification range, i.e., ∼1200C. Liquefaction is complete after approximately 1 day. The inductive heating then ceases and the module slowly loses heat to the environment, allowing the molten material to solidify and cool down to ambient temperature

A study on safety assessment methodology for a vitrification plant

Energy Technology Data Exchange (ETDEWEB)

Seo, Y. C.; Lee, G. S.; Choi, Y. C.; Kim, G. H. [Yonsei Univ., Seoul (Korea, Republic of)

2002-03-15

In this study, the technical and regulatory status of radioactive waste vitrification technologies in foreign and domestic plants is investigated and analyzed, and then significant factors are suggested which must be contained in the final technical guideline or standard for the safety assessment of vitrification plants. Also, the methods to estimate the stability of vitrified waste forms are suggested with property analysis of them. The contents and scope of the study are summarized as follows : survey of the status on radioactive waste vitrification technologies in foreign and domestic plants, survey of the characterization methodology for radioactive waste form, analysis of stability for vitrified waste forms, survey and analysis of technical standards and regulations concerned with them in foreign and domestic plants, suggestion of significant factors for the safety assessment of vitrification plants, submission of regulated technical standard on radioactive waste vitrification plats.

Vitrification of high-level radioactive and hazardous wastes

International Nuclear Information System (INIS)

Lutze, W.

1993-12-01

The main objective is to summarize work conducted on glasses as waste forms for high-level radioactive fission product solutions up to the late 1980's (section I and II). Section III addresses the question, whether waste forms designed for the immobilization of radioactive residues can be used for the same purpose for hazardous wastes. Of particular interest are those types of hazardous wastes, e.g., fly ashes from municipal combustion plants, easy to convert into glasses or ceramic materials. A large number of base glass compositions has been studied to vitrify waste from reprocessing but only borosilicate glasses with melting temperatures between 1100 C and 1200 C and very good hydrolytic stability is used today. (orig./HP) [de

USDOE activities in low-level radioactive waste treatment

International Nuclear Information System (INIS)

Vath, J.E.

1981-01-01

This paper describes current research, development and demonstration (R, D and D) programs sponsored by the US Department of Energy in the area of low-level radioactive waste treatment. During the twelve month period ending September 30, 1981, 14 prime US Department of Energy contractors were involved with over 40 low-level radioactive waste disposal technology projects. Three specific projects or task areas have been selected for discussion to illustrate new and evolving technologies, and application of technology developed in other waste management areas to low-level waste treatment. The areas to be discussed include a microwave plasma torch incinerator, application of waste vitrification, and decontamination of metal waste by melting

In situ vitrification of buried waste: Containment issues and suppression systems

International Nuclear Information System (INIS)

Luey, J.; Powell, T.D.

1992-03-01

Pacific Northwest Laboratory (PNL) and Idaho National Engineering Laboratory (INEL) are developing a remedial action technology for buried waste through the adaptation of the in situ vitrification (ISV) process. The ISV process is a thermal treatment process originally developed for the US Department of Energy (DOE) to stabilize soils contaminated with transuranic waste. ISV tests with buried waste forms have demonstrated that the processing of buried waste is more dynamic than the processing of soils. This paper will focus on the issue of containment of the gases released during the processing of buried waste and on engineered suppression systems to alleviate transient events associated with dynamic off-gassing from the ISV melt

In situ vitrification of buried waste: Containment issues and suppression systems

International Nuclear Information System (INIS)

Luey, J.; Powell, T.D.

1992-01-01

Pacific Northwest Laboratory (PNL) and Idaho National Engineering Laboratory (INEL) are developing a remedial action technology for buried waste through the adaptation of the in situ vitrification (ISV) process. The ISV process is a thermal treatment process originally developed for the U.S. Department of Energy (DOE) to stabilize soils contaminated with transuranic waste. ISV tests with buried waste forms have demonstrated that the processing of buried waste is more dynamic than the processing of soils. This paper will focus on the issue of containment of the gases released during the processing of buried waste and on engineered suppression systems to alleviate transient events associated with dynamic off-gassing from the ISV melt. (author)

The R7/T7 vitrification at La Hague: 10 years of operation

International Nuclear Information System (INIS)

Masson, H.; Desvaux, J.L.; Pluche, E.; Jouan, A.

2001-01-01

Vitrification of high level wastes from reprocessing of spent nuclear fuels has been carried out at La Hague on an industrial scale for ten years. This paper presents an historical overview of the facilities, and describes the facilities and their operations, startup performance, facility upgrading that has been done, and process control functions. The paper concludes that the technology for vitrification of high level wastes is mature and has been mastered. (author)

High Level Waste plant operation and maintenance concepts. Final report, March 27, 1995

International Nuclear Information System (INIS)

Janicek, G.P.

1995-01-01

The study reviews and evaluates worldwide High Level Waste (HLW) vitrification operating and maintenance (O ampersand M) philosophies, plant design concepts, and lessons learned with an aim towards developing O ampersand M recommendations for either, similar implementation or further consideration in a HLW vitrification facility at Hanford. The study includes a qualitative assessment of alternative concepts for a variety of plant and process systems and subsystems germane to HLW vitrification, such as, feed materials handling, melter configuration, glass form, canister handling, failed equipment handling, waste handling, and process control. Concept evaluations and recommendations consider impacts to Capital Cost, O ampersand M Cost, ALARA, Availability, and Reliability

Functional description of the West Valley Demonstration Project Vitrification Facility

International Nuclear Information System (INIS)

Borisch, R.R.; McMahon, C.L.

1990-07-01

The primary objective of the West Valley Demonstration Project (WVDP) is the solidification of approximately 2.1 million liters (560,000 gallons) of high-level radioactive waste (HLW) which resulted from the operation of a nuclear fuel reprocessing plant. Since the original plant was not built to accommodate the processing of waste beyond storage in underground tanks, HLW solidification by vitrification presented numerous engineering challenges. Existing facilities required redesign and conversion to meet their new purpose. Vitrification technology and systems needed to be created and then tested. Equipment modifications, identified from cold test results, were incorporated into the final equipment configuration to be used for radioactive (hot) operations. Cold operations have defined the correct sequence and optimal functioning of the equipment to be used for vitrification and have verified the process by which waste will be solidified into borosilicate glass

Vitrification as an alternative to landfilling of tannery sewage sludge.

Science.gov (United States)

Celary, Piotr; Sobik-Szołtysek, Jolanta

2014-12-01

Due to high content of heavy metals such as chromium, tannery sewage sludge is a material which is difficult to be biologically treated as it is in the case of organic waste. Consequently, a common practice in managing tannery sewage sludge is landfilling. This poses a potential threat to both soil and water environments and it additionally generates costs of construction of landfills that meet specific environment protection requirements. Vitrification of this kind of sewage sludge with the addition of mineral wastes can represent an alternative to landfilling. The aim of this study was to investigate the possibility of obtaining an environmentally safe product by means of vitrification of tannery sewage sludge from a flotation wastewater treatment process and chemical precipitation in order to address the upcoming issue of dealing with sewage sludge from the tannery industry which will be prohibited to be landfilled in Poland after 2016. The focus was set on determining mixtures of tannery sewage sludge with additives which would result in the lowest possible heavy metal leaching levels and highest hardness rating of the products obtained from their vitrification. The plasma vitrification process was carried out for mixtures with various amounts of additives depending on the type of sewage sludge used. Only the materials of waste character were used as additives. One finding of the study was an optimum content of mineral additives in vitrified mixture of 30% v/v waste molding sands with 20% v/v carbonate flotation waste from the zinc and lead industry for the formulations with flotation sewage sludge, and 45% v/v and 5% v/v, respectively, for precipitation sewage sludge. These combinations allowed for obtaining products with negligible heavy metal leaching levels and hardness similar to commercial glass, which suggests they could be potentially used as construction aggregate substitutes. Incineration of sewage sludge before the vitrification process lead to

In situ vitrification of a mixed radioactive and hazardous waste site

International Nuclear Information System (INIS)

Koegler, S.S.

1990-01-01

This paper reports on a large-scale test of the in situ vitrification (ISV) process being performed on a mixed radioactive and hazardous-chemical contaminated waste site on the Hanford Site in southeastern Washington state. A mixed-waste site was selected for this large-scale test to demonstrate the applicability of ISV to mixed wastes common to many U.S. Department of Energy (DOE) sites. In situ vitrification is a thermal process that converts contaminated soil into a durable, leach-resistant product. Electrodes are inserted into the ground to the desired treatment depth, and a layer of electrically conductive material (a starter path) is placed between the electrodes. Electrical power is applied to the electrodes causing the conductive material to melt, thus melting the surrounding soil. Electrical energy is transferred to the molten soil through Joule (resistance) heating and the soil continues to melt to the desired depth, at which time the power to the electrodes is discontinued. A hood placed over the area to be vitrified allows the off gases from the process to be treated before their release to the atmosphere. After completion of the melt, the molten-soil cools and solidifies, and soil is backfilled over the subsided area

Waste vitrification: prediction of acceptable compositions in a lime-soda-silica glass-forming system

International Nuclear Information System (INIS)

Gilliam, T.M.; Jantzen, C.M.

1996-10-01

A model is presented based upon calculated bridging oxygens which allows the prediction of the region of acceptable glass compositions for a lime-soda-silica glass-forming system containing mixed waste. The model can be used to guide glass formulation studies (e.g., treatability studies) or assess the applicability of vitrification to candidate waste streams

Laboratory scale vitrification of low-level radioactive nitrate salts and soils from the Idaho National Engineering Laboratory

International Nuclear Information System (INIS)

Shaw, P.; Anderson, B.

1993-07-01

INEL has radiologically contaminated nitrate salt and soil waste stored above and below ground in Pad A and the Acid Pit at the Radioactive Waste Management Complex. Pad A contain uranium and transuranic contaminated potassium and sodium nitrate salts generated from dewatered waste solutions at the Rocky Flats Plant. The Acid Pit was used to dispose of liquids containing waste mineral acids, uranium, nitrate, chlorinated solvents, and some mercury. Ex situ vitrification is a high temperature destruction of nitrates and organics and immobilizes hazardous and radioactive metals. Laboratory scale melting of actual radionuclides containing INEL Pad A nitrate salts and Acid Pit soils was performed. The salt/soil/additive ratios were varied to determine the range of glass compositions (resulted from melting different wastes); maximize mass and volume reduction, durability, and immobilization of hazardous and radioactive metals; and minimize viscosity and offgas generation for wastes prevalent at INEL and other DOE sites. Some mixtures were spiked with additional hazardous and radioactive metals. Representative glasses were leach tested and showed none. Samples spiked with transuranic showed low nuclide leaching. Wasteforms were two to three times bulk densities of the salt and soil. Thermally co-processing soils and salts is an effective remediation method for destroying nitrate salts while stabilizing the radiological and hazardous metals they contain. The measured durability of these low-level waste glasses approached those of high-level waste glasses. Lab scale vitrification of actual INEL contaminated salts and soils was performed at General Atomics Laboratory as part of the INEL Waste Technology Development and Environmental Restoration within the Buried Waste Integrated Demonstration Program

EMERGING TECHNOLOGY SUMMARY: VITRIFICATION OF SOILS CONTAMINATED BY HAZARDOUS AND/OR RADIOACTIVE WASTES

Science.gov (United States)

A performance summary of an advanced multifuel-capable combustion and melting system (CMS) for the vitrification of hazardous wastes is presented. Vortex Corporation has evaluated its patented CMS for use in the remediation of soils contaminated with heavy metals and radionuclid...

Savannah River Site chemical, metal, and pesticide (CMP) waste vitrification treatability studies

International Nuclear Information System (INIS)

Cicero, C.A.

1997-01-01

Numerous Department of Energy (DOE) facilities, as well as Department of Defense (DOD) and commercial facilities, have used earthen pits for disposal of chemicals, organic contaminants, and other waste materials. Although this was an acceptable means of disposal in the past, direct disposal into earthen pits without liners or barriers is no longer a standard practice. At the Savannah River Site (SRS), approximately three million pounds of such material was removed from seven chemical, metal, and pesticide disposal pits. This material is known as the Chemical, Metal, and Pesticide (CMP) Pit waste and carries several different listed waste codes depending on the contaminants in the respective storage container. The waste is not classified as a mixed waste because it is believed to be non-radioactive; however, in order to treat the material in a non-radioactive facility, the waste would first have to be screened for radioactivity. The Defense Waste Processing Technology (DWPT) Section of the Savannah River Technology Center (SRTC) was requested by the DOE-Savannah River (SR) office to determine the viability of vitrification of the CMP Pit wastes. Radioactive vitrification facilities exist which would be able to process this waste, so the material would not have to be analyzed for radioactive content. Bench-scale treatability studies were performed by the DWPT to determine whether a homogeneous and durable glass could be produced from the CMP Pit wastes. Homogeneous and durable glasses were produced from the six pits sampled. The optimum composition was determined to be 68.5 wt% CMP waste, 7.2 wt% Na 2 O, 9 wt% CaO, 7.2 wt% Li 2 O and 8.1 wt% Fe 2 O 3 . This glass melted at 1,150 C and represented a two fold volume reduction

Materials selection for process equipment in the Hanford waste vitrification plant

Energy Technology Data Exchange (ETDEWEB)

Elmore, M R; Jensen, G A

1991-07-01

The Hanford Waste Vitrification Plant (HWVP) is being designed to vitrify defense liquid high-level wastes and transuranic wastes stored at Hanford. The HWVP Functional Design Criteria (FDC) requires that materials used for fabrication of remote process equipment and piping in the facility be compatible with the expected waste stream compositions and process conditions. To satisfy FDC requirements, corrosion-resistant materials have been evaluated under simulated HWVP-specific conditions and recommendations have been made for HWVP applications. The materials recommendations provide to the project architect/engineer the best available corrosion rate information for the materials under the expected HWVP process conditions. Existing data and sound engineering judgement must be used and a solid technical basis must be developed to define an approach to selecting suitable construction materials for the HWVP. This report contains the strategy, approach, criteria, and technical basis developed for selecting materials of construction. Based on materials testing specific to HWVP and on related outside testing, this report recommends for constructing specific process equipment and identifies future testing needs to complete verification of the performance of the selected materials. 30 refs., 7 figs., 11 tabs.

Pecularities of carrying out radioactive wastes vitrification process without preliminary calcination of wastes

International Nuclear Information System (INIS)

Konstantinovich, A.A.; Kulichenko, V.V.; Bel'tyukov, V.A.; Nikiforov, A.S.; Nikipelov, B.V.; Stepanov, S.E.; Baskov, L.I.; Kulakov, S.I.

1978-01-01

Vitrification technology is considered for liquid radioactive wastes by means of electric furnace where heating of glass-paste is done by electric current passing through the melt. Continious process of gehydration, calcination and vitrification is going on in one apparatus. Testing if the method has been performed by use of a model solution, containing sodium and aluminium nitrates. To obtain phosphoric acid has been added into the solution. Lay-out of the device and its description as well as technical parameters of the electric furnace are given. The results are stated for determination of the optimum operation conditions for the device. To reduce entrainment of solid components, molasses has been added in the solution. Parameters are given for the process of the solution containing 80 g/l molasses processing. It has been shown that edding molasses to the solution permitted to reduse power consumption of the process due to the heat generation during oxidation-reduction reaction on the melt surface. The results are given for investigations of the nitrogen oxides catching in scrubbers. These results have shown that introduction of molasses reduces nitrigen oxides concentration. The results of the experimental works have shown the possibility of the continious process of dehydration, calcination and vitrification in single device with application of remote control and monitoring by means of automatics. (I.T.) [ru

Vitrification of ion-exchange (IEX) resins: Advantages and technical challenges

International Nuclear Information System (INIS)

Jantzen, C.M.; Peeler, D.K.; Cicero, C.A.

1995-01-01

Technologies are being developed by the US Department of Energy's (DOE) Savannah River Site (SRS) in conjunction with the Electric Power Research Institute (EPRI) and the commercial sector to convert low-level radioactive ion exchange (IEX) resin wastes from the nuclear utilities to solid stabilized waste forms for permanent disposal. One of the alternative waste stabilization technologies is vitrification of the resin into glass. Wastes can be vitrified at elevated temperatures by thermal treatment. One alternative thermal treatment is conventional Joule heated melting. Vitrification of wastes into glass is an attractive option because it atomistically bonds both hazardous and radioactive species in the glass structure, and volume reduces the wastes by 70-80%. The large volume reductions allow for large associated savings in disposal and/or long term storage costs

Formulation of special glass frit and its use for decontamination of Joule melter employed for vitrification of high level and radioactive liquid waste

International Nuclear Information System (INIS)

Valsala, T.P.; Mishra, P.K.; Thakur, D.A.; Ghongane, D.E.; Jayan, R.V.; Dani, U.; Sonavane, M.S.; Kulkarni, Y.

2012-01-01

Advanced vitrification system at TWMP Tarapur was used for successful vitrification of large volume of HLW stored in waste tank farm. After completion of the operational life of the joule melter, dismantling was planned. Prior to the dismantling, the hold up inventory of active glass product from the melter was flushed out using specially formulated inactive glass frit to reduce the air activity buildup in the cell during dismantling operations. The properties of the special glass frit prepared are comparable with that of the regular product glass. More than 94% of holdup activity was flushed out from the joule melter prior to the dismantling of the melter. (author)

Pilot scale vitrification studies on hazardous and mixed wastes

International Nuclear Information System (INIS)

Bennert, D.M.; Overcamp, T.J.; Compton, K.L.; Sargent, T.N. Jr.; Resce, J.L.

1993-01-01

Over the past 30 years, the Department of Energy has committed extensive resources to the development of technologies suitable for the stabilization of high level radioactive waste. The objective of this work is to produce a vitreous wasteform capable of retaining the radioactive fractions in a leach resistant form. In an effort to further the development of technologies based within the DOE Complex, the DOE is making efforts to promote technical transfer initiatives that will bring these technologies to the private sector. To this end, the Department of Energy through the Savannah River Site is working with Clemson University's Environmental Systems Engineering Department to establish a laboratory dedicated to vitrification research. The laboratory is part of a cooperative effort between Westinghouse Savannah River Company, Clemson University, and their industrial partners EnVitCo, Inc., and Stir Melter, Inc

Secondary Waste Considerations for Vitrification of Sodium-Bearing Waste at the Idaho Nuclear Technology and Engineering Center FY-2001 Status Report

International Nuclear Information System (INIS)

Herbst, A.K.; Kirkham, R.J.; Losinski, S.J.

2002-01-01

The Idaho Nuclear Technology and Engineering Center (INTEC) is considering vitrification to process liquid sodium-bearing waste. Preliminary studies were completed to evaluate the potential secondary wastes from the melter off-gas clean up systems. Projected secondary wastes comprise acidic and caustic scrubber solutions, HEPA filters, activated carbon, and ion exchange media. Possible treatment methods, waste forms, and disposal sites are evaluated from radiological and mercury contamination estimates

Secondary Waste Considerations for Vitrification of Sodium-Bearing Waste at the Idaho Nuclear Technology and Engineering Center FY-2001 Status Report

Energy Technology Data Exchange (ETDEWEB)

Herbst, A.K.; Kirkham, R.J.; Losinski, S.J.

2002-09-26

The Idaho Nuclear Technology and Engineering Center (INTEC) is considering vitrification to process liquid sodium-bearing waste. Preliminary studies were completed to evaluate the potential secondary wastes from the melter off-gas clean up systems. Projected secondary wastes comprise acidic and caustic scrubber solutions, HEPA filters, activated carbon, and ion exchange media. Possible treatment methods, waste forms, and disposal sites are evaluated from radiological and mercury contamination estimates.

Secondary Waste Considerations for Vitrification of Sodium-Bearing Waste at the Idaho Nuclear Techology and Engineering Center FY-2001 Status Report

Energy Technology Data Exchange (ETDEWEB)

Herbst, Alan Keith; Kirkham, Robert John; Losinski, Sylvester John

2001-09-01

The Idaho Nuclear Technology and Engineering Center (INTEC) is considering vitrification to process liquid sodium-bearing waste. Preliminary studies were completed to evaluate the potential secondary wastes from the melter off-gas clean up systems. Projected secondary wastes comprise acidic and caustic scrubber solutions, HEPA filters, activated carbon, and ion exchange media. Possible treatment methods, waste forms, and disposal sites are evaluated from radiological and mercury contamination estimates.

Sodalite as a vehicle to increase Re retention in waste glass simulant during vitrification

Energy Technology Data Exchange (ETDEWEB)

Luksic, Steven A., E-mail: steven.luksic@pnnl.gov; Riley, Brian J.; Parker, Kent E.; Hrma, Pavel

2016-10-15

Technetium (Tc) retention during Hanford waste vitrification can be increased if the volatility can be controlled. Incorporating Tc into a thermally stable mineral phase, such as sodalite, is one way to achieve increased retention. Here, rhenium (Re)-bearing sodalite was tested as a vehicle to transport perrhenate (ReO{sub 4}{sup −}), a nonradioactive surrogate for pertechnetate (TcO{sub 4}{sup −}), into high-level (HLW) and low-activity waste (LAW) glass simulants. After melting HLW and LAW simulant feeds, the retention of Re in the glass was measured and compared with the Re retention in glass prepared from a feed containing Re{sub 2}O{sub 7}. Phase analysis of sodalite in both these glasses across a profile of temperatures describes the durability of Re-sodalite during the feed-to-glass transition. The use of Re sodalite improved the Re retention by 21% for HLW glass and 85% for LAW glass, demonstrating the potential improvement in Tc-retention if TcO{sub 4}{sup −} were to be encapsulated in a Tc-sodalite prior to vitrification. - Highlights: • Re retention is improved by incorporation into sodalite structure. • LAW-type glass shows lower retention but larger improvement with Re-sodalite. • Sodalite is stable to higher temperatures in high-alumina glass melts.

Near-surface storage facilities for vitrified high-level wastes

International Nuclear Information System (INIS)

Kondrat'ev, A.N.; Kulichenko, V.V.; Kryukov, I.I.; Krylova, N.V.; Paramoshkin, V.I.; Strakhov, M.V.

1980-01-01

Concurrently with the development of methods for solidifying liquid radioactive wastes, reliable and safe methods for the storage and disposal of solidified wastes are being devised in the USSR and other countries. One of the main factors affecting the choice of storage conditions for solidified wastes originating from the vitrification of high-level liquid wastes from fuel reprocessing plants is the problem of removing the heat produced by radioactive decay. In order to prevent the temperature of solidified wastes from exceeding the maximum permissible level for the material concerned, it is necessary to limit either the capacity of waste containers or the specific heat release of the wastes themselves. In order that disposal of high-level wastes in geological formations should be reliable and economic, solidified wastes undergo interim storage in near-surface storage facilities with engineered cooling systems. The paper demonstrates the relative influences of specific heat release, of the maximum permissible storage temperature for vitrified wastes and of the methods chosen for cooling wastes in order for the dimensions of waste containers to be reduced to the extent required. The effect of concentrating wastes to a given level in the vitrification process on the cost of storage in different types of storage facility is also examined. Calculations were performed for the amount of vitrified wastes produced by a reprocessing plant with a capacity of five tonnes of uranium per 24 hours. Fuel elements from reactors of the water-cooled, water-moderated type are sent for reprocessing after having been held for about two years. The dimensions of the storage facility are calculated on the assumption that it will take five years to fill

In situ vitrification application to buried waste: Final report of intermediate field tests at Idaho National Engineering Laboratory

International Nuclear Information System (INIS)

Callow, R.A.; Weidner, J.R.; Loehr, C.A.; Bates, S.O.; Thompson, L.E.; McGrail, B.P.

1991-08-01

This report describes two in situ vitrification field tests conducted on simulated buried waste pits during June and July 1990 at the Idaho National Engineering Laboratory. In situ vitrification, an emerging technology for in place conversion of contaminated soils into a durable glass and crystalline waste form, is being investigated as a potential remediation technology for buried waste. The overall objective of the two tests was to access the general suitability of the process to remediate waste structures representative of buried waste found at Idaho National Engineering Laboratory. In particular, these tests, as part of a treatability study, were designed to provide essential information on the field performance of the process under conditions of significant combustible and metal wastes and to test a newly developed electrode feed technology. The tests were successfully completed, and the electrode feed technology successfully processed the high metal content waste. Test results indicate the process is a feasible technology for application to buried waste. 33 refs., 109 figs., 39 tabs

Solid waste handling

International Nuclear Information System (INIS)

Parazin, R.J.

1995-01-01

This study presents estimates of the solid radioactive waste quantities that will be generated in the Separations, Low-Level Waste Vitrification and High-Level Waste Vitrification facilities, collectively called the Tank Waste Remediation System Treatment Complex, over the life of these facilities. This study then considers previous estimates from other 200 Area generators and compares alternative methods of handling (segregation, packaging, assaying, shipping, etc.)

Vitrification of copper flotation waste

Energy Technology Data Exchange (ETDEWEB)

Karamanov, Alexander [Institute of Physical Chemistry, Bulgarian Academy of Science, G. Bonchev Str. Block 11, 1113 Sofia (Bulgaria)]. E-mail: karama@ing.univaq.it; Aloisi, Mirko [Department of Chemistry, Chemical Engineering and Materials, University of L' Aquila, 67040 Monteluco di Roio, L' Aquila (Italy); Pelino, Mario [Department of Chemistry, Chemical Engineering and Materials, University of L' Aquila, 67040 Monteluco di Roio, L' Aquila (Italy)

2007-02-09

The vitrification of an hazardous iron-rich waste (W), arising from slag flotation of copper production, was studied. Two glasses, containing 30 wt% W were melted for 30 min at 1400 deg. C. The first batch, labeled WSZ, was obtained by mixing W, blast furnace slag (S) and zeolite tuff (Z), whereas the second, labeled WG, was prepared by mixing W, glass cullet (G), sand and limestone. The glass frits showed high chemical durability, measured by the TCLP test. The crystallization of the glasses was evaluated by DTA. The crystal phases formed were identified by XRD resulting to be pyroxene and wollastonite solid solutions, magnetite and hematite. The morphology of the glass-ceramics was observed by optical and scanning electron microscopy. WSZ composition showed a high rate of bulk crystallization and resulted to be suitable for producing glass-ceramics by a short crystallization heat-treatment. WG composition showed a low crystallization rate and good sinterability; glass-ceramics were obtained by sinter-crystallization of the glass frit.

Vitrification of copper flotation waste.

Science.gov (United States)

Karamanov, Alexander; Aloisi, Mirko; Pelino, Mario

2007-02-09

The vitrification of an hazardous iron-rich waste (W), arising from slag flotation of copper production, was studied. Two glasses, containing 30wt% W were melted for 30min at 1400 degrees C. The first batch, labeled WSZ, was obtained by mixing W, blast furnace slag (S) and zeolite tuff (Z), whereas the second, labeled WG, was prepared by mixing W, glass cullet (G), sand and limestone. The glass frits showed high chemical durability, measured by the TCLP test. The crystallization of the glasses was evaluated by DTA. The crystal phases formed were identified by XRD resulting to be pyroxene and wollastonite solid solutions, magnetite and hematite. The morphology of the glass-ceramics was observed by optical and scanning electron microscopy. WSZ composition showed a high rate of bulk crystallization and resulted to be suitable for producing glass-ceramics by a short crystallization heat-treatment. WG composition showed a low crystallization rate and good sinterability; glass-ceramics were obtained by sinter-crystallization of the glass frit.

Vitrification of copper flotation waste

International Nuclear Information System (INIS)

Karamanov, Alexander; Aloisi, Mirko; Pelino, Mario

2007-01-01

The vitrification of an hazardous iron-rich waste (W), arising from slag flotation of copper production, was studied. Two glasses, containing 30 wt% W were melted for 30 min at 1400 deg. C. The first batch, labeled WSZ, was obtained by mixing W, blast furnace slag (S) and zeolite tuff (Z), whereas the second, labeled WG, was prepared by mixing W, glass cullet (G), sand and limestone. The glass frits showed high chemical durability, measured by the TCLP test. The crystallization of the glasses was evaluated by DTA. The crystal phases formed were identified by XRD resulting to be pyroxene and wollastonite solid solutions, magnetite and hematite. The morphology of the glass-ceramics was observed by optical and scanning electron microscopy. WSZ composition showed a high rate of bulk crystallization and resulted to be suitable for producing glass-ceramics by a short crystallization heat-treatment. WG composition showed a low crystallization rate and good sinterability; glass-ceramics were obtained by sinter-crystallization of the glass frit

Wastes vitrification by plasma torch: study of a glass formulation compatible with a wide range of B wastes; Vitrification des dechets par torche a plasma: recherche d'une formulation de verre compatible avec un large eventail de dechets B

Energy Technology Data Exchange (ETDEWEB)

Poitou, S.; Richaud, D.; Fiquet, O.; Gramondi, P.; Massit, H. [CEA Cadarache, Dept. d' Entreposage et de Stockage des Dechets, 13 - Saint-Paul-lez-Durance (France)

2001-07-01

Within the context of radioactive waste management, CEA has equipped itself with a 'PLASMARC' device. The central element of this device is a plasma torch treatment furnace. It has been implemented and validated for the vitrification of low level radioactive wastes. Meanwhile, the plasma torch presents potentially interests for immobilizing under an inert form in vitreous matrices, B wastes which are generally divided and of complex chemical composition. The application of this process to this type of wastes has been studied here. The obtained results show that with the plasma torch it is possible to make glasses with a high amount of silicon and aluminium oxide and which are adapted to the treatment / packaging of the B wastes. (O.M.)

Temperature Distribution within a Cold Cap during Nuclear Waste Vitrification.

Science.gov (United States)

Dixon, Derek R; Schweiger, Michael J; Riley, Brian J; Pokorny, Richard; Hrma, Pavel

2015-07-21

The kinetics of the feed-to-glass conversion affects the waste vitrification rate in an electric glass melter. The primary area of interest in this conversion process is the cold cap, a layer of reacting feed on top of the molten glass. The work presented here provides an experimental determination of the temperature distribution within the cold cap. Because direct measurement of the temperature field within the cold cap is impracticable, an indirect method was developed in which the textural features in a laboratory-made cold cap with a simulated high-level waste feed were mapped as a function of position using optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction. The temperature distribution within the cold cap was established by correlating microstructures of cold-cap regions with heat-treated feed samples of nearly identical structures at known temperatures. This temperature profile was compared with a mathematically simulated profile generated by a cold-cap model that has been developed to assess the rate of glass production in a melter.

In situ vitrification application to buried waste: Interim report of intermediate field tests at Idaho National Engineering Laboratory

International Nuclear Information System (INIS)

Callow, R.A.; Weidner, J.R.; Thompson, L.E.

1991-02-01

This report describes the two in situ vitrification field tests conducted in June and July 1990 at Idaho National Engineering Laboratory. In situ vitrification, an emerging technology for in- place conversion of contaminated soils into a durable glass and crystalline waste form, is being investigated as a potential remediation technology for buried waste. The overall objective of the two tests was to assess the general suitability of the process to remediate waste structures representative of buried waste found at Idaho National engineering Laboratory. In particular, these tests, as part of a treatability study, were designed to provide essential information on the field performance of the process under conditions of significant combustible and metal wastes and to test a newly developed electrode feed technology. The tests were successfully completed, and the electrode feed technology successfully processed the high metal content waste, indicating the process is a feasible technology for application to buried waste

In situ vitrification application to buried waste: Interim report of intermediate field tests at Idaho National Engineering Laboratory

International Nuclear Information System (INIS)

Callow, R.A.; Weidner, J.R.; Thompson, L.E.

1991-01-01

This report describes the two in situ vitrification field tests conducted in July and July 1990 at Idaho National Engineering Laboratory. In situ vitrification, an emerging technology for in-place conversion of contaminated soils into a durable glass and crystalline waste form, is being investigated as a potential remediation technology for buried waste. The overall objective of the two tests was to assess the general suitability of the process to remediate waste structures representative of buried waste found at Idaho National Engineering Laboratory. In particular, these tests, as part of a treatability study, were designed to provide essential information field performance of the process under conditions of significant combustible and metal wastes and to test a newly developed electrode feed technology. The tests were successfully completed, and the electrode feed technology successfully processed the high metal content waste, indicating the process is a feasible technology for application to buried waste. 8 refs., 91 figs., 13 tabs

Corrosion of Metal Inclusions In Bulk Vitrification Waste Packages

Energy Technology Data Exchange (ETDEWEB)

Bacon, Diana H.; Pierce, Eric M.; Wellman, Dawn M.; Strachan, Denis M.; Josephson, Gary B.

2006-07-31

The primary purpose of the work reported here is to analyze the potential effect of the release of technetium (Tc) from metal inclusions in bulk vitrification waste packages once they are placed in the Integrated Disposal Facility (IDF). As part of the strategy for immobilizing waste from the underground tanks at Hanford, selected wastes will be immobilized using bulk vitrification. During analyses of the glass produced in engineering-scale tests, metal inclusions were found in the glass product. This report contains the results from experiments designed to quantify the corrosion rates of metal inclusions found in the glass product from AMEC Test ES-32B and simulations designed to compare the rate of Tc release from the metal inclusions to the release of Tc from glass produced with the bulk vitrification process. In the simulations, the Tc in the metal inclusions was assumed to be released congruently during metal corrosion as soluble TcO4-. The experimental results and modeling calculations show that the metal corrosion rate will, under all conceivable conditions at the IDF, be dominated by the presence of the passivating layer and corrosion products on the metal particles. As a result, the release of Tc from the metal particles at the surfaces of fractures in the glass releases at a rate similar to the Tc present as a soluble salt. The release of the remaining Tc in the metal is controlled by the dissolution of the glass matrix. To summarize, the release of 99Tc from the BV glass within precipitated Fe is directly proportional to the diameter of the Fe particles and to the amount of precipitated Fe. However, the main contribution to the Tc release from the iron particles is over the same time period as the release of the soluble Tc salt. For the base case used in this study (0.48 mass% of 0.5 mm diameter metal particles homogeneously distributed in the BV glass), the release of 99Tc from the metal is approximately the same as the release from 0.3 mass% soluble Tc

In-situ vitrification: pilot-scale development

International Nuclear Information System (INIS)

Timmerman, C.L.; Brouns, R.A.; Buelt, J.L.; Oma, K.H.

1983-01-01

Pacific Northwest Laboratory (PNL) is developing in-situ vitrification (ISV) as an in-place stabilization technique for buried radioactive and hazardous chemical wastes. The process melts the wastes and surrounding soil to produce a durable glass and crystalline waste form. These in situ vitrification process development testing and product evaluation studies are being conducted for the U.S. Department of Energy. This report discusses the results of four ISV pilot-scale field tests simulating radioactive and hazardous waste site conditions. The primary objectives of the field tests were to: demonstrate process scale-up from engineering-scale laboratory tests; verify equipment performance of the power system, electrodes and off-gas system; characterize the behavior of simulated wastes in the vitrified soil; identify waste losses to the off-gas system; and evaluate waste form durability. Test results have been encouraging. Process scaleup has been successfully demonstrated, with equipment and electrode performance equally as successful. The off-gas system effectively contained any volatile or entrained hazardous species. Vitrified soil analysis also indicated effective containment and a homogeneous distribution of nonradioactive radionuclide and hazardous waste simulants due to convective mixing during vitrification. Waste form leaching studies revealed that the ISV product has a durability similar to Pyrex glass

Partitioning of high level liquid waste: experiences in plant level adoption

International Nuclear Information System (INIS)

Manohar, Smitha; Kaushik, C.P.

2016-01-01

High Level Radioactive Wastes are presently vitrified in borosilicate matrices in all our back end facilities in our country. This is in accordance with internationally endorsed methodology for the safe management of high level radioactive wastes. Recent advancements in the field of partitioning technology in our group, has presented us with an opportunity to have a fresh perspective on management of high level liquid radioactive wastes streams, that emanate from reprocessing operations. This paper will highlight our experiences with respect to both partitioning studies and vitrification practices, with a focus on waste volume reduction for final disposal. Incorporation of this technique has led to the implementation of the concept of recovering wealth from waste, a marked decrease on the load of disposal in deep geological repositories and serve as a step towards the vision of transmutation of long lived radionuclides

Feasibility Study for Preparation and Use of Glass Grains as an Alternative to Glass Nodules for Vitrification of Nuclear Waste

Energy Technology Data Exchange (ETDEWEB)

Sonavane, M S; Mishra, P.K., E-mail: maheshss@barc.gov.in [Nuclear Recycle Board, Bhabha Atomic Research Centre, Mumbai (India); Mandal, S; Barik, S; Roy Chowdhury, A; Sen, R [Central Glass and Ceramic Institute, Kolkata (India)

2012-10-15

High level nuclear liquid waste (HLW) is immobilized using borosilicate glass matrix. Presently joule heated ceramic melter is being employed for vitrification of HLW in India. Preformed nodules of base glass are fed to melter along with liquid waste in predetermined ratio. In order to reduce the cost incurred for production of glass nodules of base glass, an alternative option of using glass grains was evaluated for its preparation and its suitability for the melter operation. (author)

Feasibility Study for Preparation and Use of Glass Grains as an Alternative to Glass Nodules for Vitrification of Nuclear Waste

International Nuclear Information System (INIS)

Sonavane, M.S.; Mishra, P.K.; Mandal, S.; Barik, S.; Roy Chowdhury, A.; Sen, R.

2012-01-01

High level nuclear liquid waste (HLW) is immobilized using borosilicate glass matrix. Presently joule heated ceramic melter is being employed for vitrification of HLW in India. Preformed nodules of base glass are fed to melter along with liquid waste in predetermined ratio. In order to reduce the cost incurred for production of glass nodules of base glass, an alternative option of using glass grains was evaluated for its preparation and its suitability for the melter operation. (author)

High level nuclear wastes

International Nuclear Information System (INIS)

Lopez Perez, B.

1987-01-01

The transformations involved in the nuclear fuels during the burn-up at the power nuclear reactors for burn-up levels of 33.000 MWd/th are considered. Graphs and data on the radioactivity variation with the cooling time and heat power of the irradiated fuel are presented. Likewise, the cycle of the fuel in light water reactors is presented and the alternatives for the nuclear waste management are discussed. A brief description of the management of the spent fuel as a high level nuclear waste is shown, explaining the reprocessing and giving data about the fission products and their radioactivities, which must be considered on the vitrification processes. On the final storage of the nuclear waste into depth geological burials, both alternatives are coincident. The countries supporting the reprocessing are indicated and the Spanish programm defined in the Plan Energetico Nacional (PEN) is shortly reviewed. (author) 8 figs., 4 tabs

High-Level Waste Melter Study Report

Energy Technology Data Exchange (ETDEWEB)

Perez, Joseph M.; Bickford, Dennis F.; Day, Delbert E.; Kim, Dong-Sang; Lambert, Steven L.; Marra, Sharon L.; Peeler, David K.; Strachan, Denis M.; Triplett, Mark B.; Vienna, John D.; Wittman, Richard S.

2001-07-13

At the Hanford Site in Richland, Washington, the path to site cleanup involves vitrification of the majority of the wastes that currently reside in large underground tanks. A Joule-heated glass melter is the equipment of choice for vitrifying the high-level fraction of these wastes. Even though this technology has general national and international acceptance, opportunities may exist to improve or change the technology to reduce the enormous cost of accomplishing the mission of site cleanup. Consequently, the U.S. Department of Energy requested the staff of the Tanks Focus Area to review immobilization technologies, waste forms, and modifications to requirements for solidification of the high-level waste fraction at Hanford to determine what aspects could affect cost reductions with reasonable long-term risk. The results of this study are summarized in this report.

Cold-cap reactions in vitrification of nuclear waste glass: experiments and modeling

International Nuclear Information System (INIS)

Chun, Jaehun; Pierce, David A.; Pokorny, Richard; Hrma, Pavel R.

2013-01-01

Cold-cap reactions are multiple overlapping reactions that occur in the waste-glass melter during the vitrification process when the melter feed is being converted to molten glass. In this study, we used differential scanning calorimetry (DSC) to investigate cold-cap reactions in a high-alumina high-level waste melter feed. To separate the reaction heat from both sensible heat and experimental instability, we employed the run/rerun method, which enabled us to define the degree of conversion based on the reaction heat and to estimate the heat capacity of the reacting feed. Assuming that the reactions are nearly independent and can be approximated by the nth order kinetics, we obtained the kinetic parameters using the Kissinger method combined with least squares analysis. The resulting mathematical simulation of the cold-cap reactions provides a key element for the development of an advanced cold-cap model

Melter feed viscosity during conversion to glass: Comparison between low-activity waste and high-level waste feeds

Energy Technology Data Exchange (ETDEWEB)

Jin, Tongan [Pacific Northwest National Laboratory, Richland Washington; Chun, Jaehun [Pacific Northwest National Laboratory, Richland Washington; Dixon, Derek R. [Pacific Northwest National Laboratory, Richland Washington; Kim, Dongsang [Pacific Northwest National Laboratory, Richland Washington; Crum, Jarrod V. [Pacific Northwest National Laboratory, Richland Washington; Bonham, Charles C. [Pacific Northwest National Laboratory, Richland Washington; VanderVeer, Bradley J. [Pacific Northwest National Laboratory, Richland Washington; Rodriguez, Carmen P. [Pacific Northwest National Laboratory, Richland Washington; Weese, Brigitte L. [Pacific Northwest National Laboratory, Richland Washington; Schweiger, Michael J. [Pacific Northwest National Laboratory, Richland Washington; Kruger, Albert A. [U.S. Department of Energy, Office of River Protection, Richland Washington; Hrma, Pavel [Pacific Northwest National Laboratory, Richland Washington

2017-12-07

During nuclear waste vitrification, a melter feed (generally a slurry-like mixture of a nuclear waste and various glass forming and modifying additives) is charged into the melter where undissolved refractory constituents are suspended together with evolved gas bubbles from complex reactions. Knowledge of flow properties of various reacting melter feeds is necessary to understand their unique feed-to-glass conversion processes occurring within a floating layer of melter feed called a cold cap. The viscosity of two low-activity waste (LAW) melter feeds were studied during heating and correlated with volume fractions of undissolved solid phase and gas phase. In contrast to the high-level waste (HLW) melter feed, the effects of undissolved solid and gas phases play comparable roles and are required to represent the viscosity of LAW melter feeds. This study can help bring physical insights to feed viscosity of reacting melter feeds with different compositions and foaming behavior in nuclear waste vitrification.

High-level waste processing and disposal

International Nuclear Information System (INIS)

Crandall, J.L.; Krause, H.; Sombret, C.; Uematsu, K.

1984-11-01

Without reprocessing, spent LWR fuel itself is generally considered an acceptable waste form. With reprocessing, borosilicate glass canisters, have now gained general acceptance for waste immobilization. The current first choice for disposal is emplacement in an engineered structure in a mined cavern at a depth of 500-1000 meters. A variety of rock types are being investigated including basalt, clay, granite, salt, shale, and volcanic tuff. This paper gives specific coverage to the national high level waste disposal plans for France, the Federal Republic of Germany, Japan and the United States. The French nuclear program assumes prompt reprocessing of its spent fuels, and France has already constructed the AVM. Two larger borosilicate glass plants are planned for a new French reprocessing plant at La Hague. France plans to hold the glass canisters in near-surface storage for a forty to sixty year cooling period and then to place them into a mined repository. The FRG and Japan also plan reprocessing for their LWR fuels. Both are currently having some fuel reprocessed by France, but both are also planning reprocessing plants which will include waste vitrification facilities. West Germany is now constructing the PAMELA Plant at Mol, Belgium to vitrify high level reprocessing wastes at the shutdown Eurochemic Plant. Japan is now operating a vitrification mockup test facility and plans a pilot plant facility at the Tokai reprocessing plant by 1990. Both countries have active geologic repository programs. The United State program assumes little LWR fuel reprocessing and is thus primarily aimed at direct disposal of spent fuel into mined repositories. However, the US have two borosilicate glass plants under construction to vitrify existing reprocessing wastes

SETTLING OF SPINEL IN A HIGH-LEVEL WASTE GLASS MELTER

International Nuclear Information System (INIS)

Pavel Hrma; Pert Schill; Lubomir Nemec

2002-01-01

High-level nuclear waste is being vitrified, i.e., converted to a durable glass that can be stored in a safe repository for hundreds of thousands of years. Waste vitrification is accomplished in reactors called melters to which the waste is charged together with glass-forming additives. The mixture is electrically heated to a temperature as high as 1150 decrees C to create a melt that becomes glass on cooling

NEXT GENERATION MELTER(S) FOR VITRIFICATION OF HANFORD WASTE: STATUS AND DIRECTION

International Nuclear Information System (INIS)

Ramsey, W.G.; Gray, M.F.; Calmus, R.B.; Edge, J.A.; Garrett, B.G.

2011-01-01

Vitrification technology has been selected to treat high-level waste (HLW) at the Hanford Site, the West Valley Demonstration Project and the Savannah River Site (SRS), and low activity waste (LAW) at Hanford. In addition, it may potentially be applied to other defense waste streams such as sodium bearing tank waste or calcine. Joule-heated melters (already in service at SRS) will initially be used at the Hanford Site's Waste Treatment and Immobilization Plant (WTP) to vitrify tank waste fractions. The glass waste content and melt/production rates at WTP are limited by the current melter technology. Significant reductions in glass volumes and mission life are only possible with advancements in melter technology coupled with new glass formulations. The Next Generation Melter (NGM) program has been established by the U.S. Department of Energy's (DOE's), Environmental Management Office of Waste Processing (EM-31) to develop melters with greater production capacity (absolute glass throughput rate) and the ability to process melts with higher waste fractions. Advanced systems based on Joule-Heated Ceramic Melter (JHCM) and Cold Crucible Induction Melter (CCIM) technologies will be evaluated for HLW and LAW processing. Washington River Protection Solutions (WRPS), DOE's tank waste contractor, is developing and evaluating these systems in cooperation with EM-31, national and university laboratories, and corporate partners. A primary NGM program goal is to develop the systems (and associated flowsheets) to Technology Readiness Level 6 by 2016. Design and testing are being performed to optimize waste glass process envelopes with melter and balance of plant requirements. A structured decision analysis program will be utilized to assess the performance of the competing melter technologies. Criteria selected for the decision analysis program will include physical process operations, melter performance, system compatibility and other parameters.

Korean working towards low and intermediate level waste volume reduction

International Nuclear Information System (INIS)

Myung-Jae Song; Jong-Kil Park

2001-01-01

The safe management of radioactive waste is a national task required for sustainable generation of nuclear power and for energy self-reliance. This paper describes the results, efforts, and prospects for the safe management of radioactive wastes having been performed by the Nuclear Environment Technology Institute (NETEC) of the Korean Electric Power Corporation (KEPCO). Firstly, KEPCO's efforts and results for waste volume reduction are summarized to show how the number of waste drums generated per reactor-year could be reduced by about 60% during the last 10 years. Secondly, a new treatment technology, a technology for low and intermediate level waste (LILW) vitrification, was introduced to prospect how the technology reduces the waste volume and increases the inherent safety for LILW disposal. It is expected that the vitrification technology will contribute not only to reduce LILW volume to around 1/14 ∼ 1/32 but also to change the 'Not In My Back Yard' (NIMBY) syndrome to the 'Please In My Front Yard' (PIMFY) attitude of local communities/residents for LILW disposal. (author)

Startup and operation of a plant-scale continuous glass melter for vitrification of Savannah River Plant simulated waste

International Nuclear Information System (INIS)

Willis, T.A.

1980-01-01

The reference process for disposal of radioactive waste from the Savannah River Plant is vitrification of the waste in borosilicate glass in a continuous glass melter. Design, startup, and operation of a plant-scale developmental melter system are discussed

In Situ Vitrification Engineering-Scale Test ES-INEL-4 Product Characterization Test Plan

International Nuclear Information System (INIS)

Weidner, J.R.; Stoots, P.R.

1990-06-01

In 1987, the Buried Waste Program (BWP) was established within EG ampersand G Idaho, Inc., the prime contractor at INEL. Following the Environmental Restoration guidelines of the Buried Waste Program, the In Situ Vitrification Program is participating in a Remedial Investigation/Feasibility Study (RI/FS) for permanent disposal of INEL waste, in compliance with the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA). This study was requested and is being funded by the Office of Technology Development of the Idaho Operations Office of DOE (DOE-ID). As part of the RI/FS, an in situ vitrification (ISV) scoping study on the treatability of mixed low-level and mixed transuranic-contaminated waste is being performed to determine the applicability of ISV to remediation of waste at SDA. In examination of the ISV process for applicability to SDA waste, this In Situ Vitrification Engineering-Scale Test ES-INEL-4 Product Characterization Test Plan identifies the following: sampling and analysis strategy; sampling procedures; methods to conduct analyses; equipment; and procedures to ensure data quality. 8 refs., 2 tabs

Overview of the West Valley Vitrification Facility transfer cart control system

International Nuclear Information System (INIS)

Bradley, E.C.; Rupple, F.R.

1993-01-01

Oak Ridge National Laboratory (ORNL) has designed the control system for the West Valley Demonstration Project Vitrification Facility transfer cart. The transfer cart will transfer canisters of vitrified high-level waste remotely within the Vitrification Facility. The control system will operate the cart under battery power by wireless control. The equipment includes cart mounted control electronics, battery charger, control pendants, engineer's console, and facility antennas

Nuclear waste. DOE's program to prepare high-level radioactive waste for final disposal

International Nuclear Information System (INIS)

Bannerman, Carl J.; Owens, Ronald M.; Dowd, Leonard L.; Herndobler, Christopher S.; Purvine, Nancy R.; Stenersen, Stanley G.

1989-11-01

In summary, as of December 1988, the four sites collectively stored about 95 million gallons of high-level waste in underground tanks and bins. Approximately 57 million gallons are stored at Hanford, 34 million gallons at Savannah River, 3 million gallons at INEL, and 6 million gallons at West Valley. The waste is in several forms, including liquid, sludge, and dry granular materials, that make it unsuitable for permanent storage in its current state at these locations. Leaks from the tanks, designed for temporary storage, can pose an environmental hazard to surrounding land and water for thousands of years. DOE expects that when its waste processes at Savannah River, West Valley, and Hanford become operational, the high-level radioactive waste stored at these sites will be blended with other materials to immobilize it by forming a glass-like substance. The glass form will minimize the risk of environmental damage and make the waste more acceptable for permanent disposal in a geologic repository. At INEL, DOE is still considering various other immobilization and permanent disposal approaches. In July 1989, DOE estimated that it would cost about $13 billion (in fiscal year 1988 dollars) to retrieve, process, immobilize, and store the high-level waste until it can be moved to a permanent disposal site: about $5.3 billion is expected to be spent at Savannah River, $0.9 billion at West Valley, $2.8 billion at Hanford, and $4.0 billion at INEL. DOE has started construction at Savannah River and West Valley for facilities that will be used to transform the waste into glass (a process known as vitrification). These sites have each encountered schedule delays, and one has encountered a significant cost increase over earlier estimates. More specifically, the Savannah River facility is scheduled to begin high-level waste vitrification in 1992; the West Valley project, based on a January 1989 estimate, is scheduled to begin high-level waste vitrification in 1996, about 8

India gets set at Tarapur [vitrification plant

International Nuclear Information System (INIS)

Cruickshank, Andrew.

1987-01-01

A vitrification plant has been built and commissioned at Tarapur to immobilise high level radioactive waste arising from the reprocessing plant. The plant employs a semi-continuous pot-glass process, involving calcination followed by melting in the processing vessel and subsequent casting of the glass in a storage container. Prior to disposal the waste is stored in an air-cooled vault with a convective air-circulation system. (author)

Test plan: Effects of phase separation on waste loading for high level waste glasses

International Nuclear Information System (INIS)

Jantzen, C.M.

2000-01-01

As part of the Tanks Focus Area's (TFA) effort to increase waste loading for high-level waste (HLW) vitrification at various facilities in the Department of Energy (DOE) complex, the occurrence of phase separation in waste glasses spanning the Savannah River Site (SRS) and Idaho National Engineering and Environmental Laboratory (INEEL) composition ranges were studied during FY99. The type, extent, and impact of phase separation on glass durability for a series of HLW glasses, e.g., SRS-type and INEEL-type, were examined

The design and construction of the windscale vitrification plant and vitrified product store

International Nuclear Information System (INIS)

Heafield, W.; Woodall, A.; Elsden, A.D.

1987-01-01

The paper describes the background of High Level Waste storage and vitrification development in the UK and its application to Reprocessing Operations at Sellafield. The main stages in the vitrification process and associated maintenance facilities are described together with the layout of the Windscale Vitrification Plant (WVP) and associated Vitrified Product Store (VPS). The design and construction techniques employed for example, the use of Computer Aided Design and the effect of automatic pipe bending/orbital welding and the use of precast units for cell construction, are discussed and current construction progress is highlighted. The vitrification process uses complex mechanical plant operating in high temperature and radiation fields. An extensive engineering and process development programme has been carried out. A full scale inactive facility (FSIF) has been constructed and the objectives and results from the operation of FSIF are presented. In addition to engineering and process development, a comprehensive programme of glass technology development has been carried out to establish maximum waste incorporation levels, reaction kinetic and product properties of the candidate glass formulations

INNOVATIVE FOSSIL FUEL FIRED VITRIFICATION TECHNOLOGY FOR SOIL REMEDIATION. FINAL REPORT

International Nuclear Information System (INIS)

J. Hnat; L.M. Bartone; M. Pineda

2001-01-01

This Final Report summarizes the progress of Phases 3,3A and 4 of a waste technology Demonstration Project sponsored under a DOE Environmental Management Research and Development Program and administered by the U.S. Department of Energy National Energy Technology Laboratory-Morgantown (DOE-NETL) for an ''Innovative Fossil Fuel Fired Vitrification Technology for Soil Remediation''. The Summary Reports for Phases 1 and 2 of the Program were previously submitted to DOE. The total scope of Phase 3 was to have included the design, construction and demonstration of Vortec's integrated waste pretreatment and vitrification process for the treatment of low level waste (LLW), TSCA/LLW and mixed low-level waste (MLLW). Due to funding limitations and delays in the project resulting from a law suit filed by an environmental activist and the extended time for DOE to complete an Environmental Assessment for the project, the scope of the project was reduced to completing the design, construction and testing of the front end of the process which consists of the Material Handling and Waste Conditioning (MH/C) Subsystem of the vitrification plant. Activities completed under Phases 3A and 4 addressed completion of the engineering, design and documentation of the MH/C System such that final procurement of the remaining process assemblies can be completed and construction of a Limited Demonstration Project be initiated in the event DOE elects to proceed with the construction and demonstration testing of the MH/C Subsystem. Because of USEPA policies and regulations that do not require treatment of low level or low-level/PCB contaminated wastes, DOE terminated the project because there is no purported need for this technology

HWVP pilot-scale vitrification system campaign: LFCM-8 summary report

International Nuclear Information System (INIS)

Perez, J.M.; Whitney, L.D.; Buchmiller, W.C.; Daume, J.T.; Whyatt, G.A.

1996-04-01

The Hanford Waste Vitrification Plant (HWVP) is being designed to treat the high-level radiative waste (HLW) stored in underground storage tanks as an alkaline sludge. Tank waste will first be retrieved and pretreated to minimize solids requiring vitrification as HLW. The glass product resulting from HWVP operations will be stored onsite in stainless steel canisters until the HLW repository is available for final disposal. The first waste stream scheduled to be processed by the HWVP is the neutralized current acid waste (NCAW) stored in double-shell storage tanks. The Pacific Northwest Laboratory (PNL) is supporting Westinghouse Hanford Company (WHC) by providing research, development, and engineering expertise in defined areas. As a part of this support, pilot-scale testing is being conducted to support closure of HWVP design and development issues. Testing results will verify equipment design performance, establish acceptable and optimum process parameters, and support product qualification activities

HWVP pilot-scale vitrification system campaign: LFCM-8 summary report

Energy Technology Data Exchange (ETDEWEB)

Perez, J.M.; Whitney, L.D.; Buchmiller, W.C.; Daume, J.T.; Whyatt, G.A.

1996-04-01

The Hanford Waste Vitrification Plant (HWVP) is being designed to treat the high-level radiative waste (HLW) stored in underground storage tanks as an alkaline sludge. Tank waste will first be retrieved and pretreated to minimize solids requiring vitrification as HLW. The glass product resulting from HWVP operations will be stored onsite in stainless steel canisters until the HLW repository is available for final disposal. The first waste stream scheduled to be processed by the HWVP is the neutralized current acid waste (NCAW) stored in double-shell storage tanks. The Pacific Northwest Laboratory (PNL) is supporting Westinghouse Hanford Company (WHC) by providing research, development, and engineering expertise in defined areas. As a part of this support, pilot-scale testing is being conducted to support closure of HWVP design and development issues. Testing results will verify equipment design performance, establish acceptable and optimum process parameters, and support product qualification activities.

Equipment experience in a radioactive LFCM [liquid-fed ceramic melter] vitrification facility

International Nuclear Information System (INIS)

Holton, L.K. Jr.; Dierks, R.D.; Sevigny, G.J.; Goles, R.W.; Surma, J.E.; Thomas, N.M.

1986-11-01

Since October 1984, the Pacific Northwest Laboratory (PNL) has operated a pilot-scale radioactive liquid-fed ceramic melter (RLFCM) vitrification process in shielded manipulator hot cells. This vitrification facility is being operated for the Department of Energy (DOE) to remotely test vitrification equipment components in a radioactive environment and to develop design and operation data that can be applied to production-scale projects. This paper summarizes equipment and process experience obtained from the operations of equipment systems for waste feeding, waste vitrification, canister filling, canister handling, and vitrification off-gas treatment

Department of Energy treatment capabilities for greater-than-Class C low-level radioactive waste

International Nuclear Information System (INIS)

Morrell, D.K.; Fischer, D.K.

1995-01-01

This report provides brief profiles for 26 low-level and high-level waste treatment capabilities available at the Idaho National Engineering Laboratory (INEL), Lawrence Livermore National Laboratory (LLNL), Los Alamos National Laboratory (LANL), Oak Ridge National Laboratory (ORNL), Pacific Northwest Laboratory (PNL), Rocky Flats Plant (RFP), Savannah River Site (SRS), and West Valley Demonstration Plant (WVDP). Six of the treatments have potential use for greater-than-Class C low-level waste (GTCC LLW). They include: (a) the glass ceramic process and (b) the Waste Experimental Reduction Facility incinerator at INEL; (c) the Super Compaction and Repackaging Facility and (d) microwave melting solidification at RFP; (e) the vitrification plant at SRS; and (f) the vitrification plant at WVDP. No individual treatment has the capability to treat all GTCC LLW streams. It is recommended that complete physical and chemical characterizations be performed for each GTCC waste stream, to permit using multiple treatments for GTCC LLW

Buried waste remediation: A new application for in situ vitrification

International Nuclear Information System (INIS)

Kindle, C.H.; Thompson, L.E.

1991-04-01

Buried wastes represent a significant environmental concern and a major financial and technological challenge facing many private firms, local and state governments, and federal agencies. Numerous radioactive and hazardous mixed buried waste sites managed by the US Department of Energy (DOE) require timely clean up to comply with state or federal environmental regulations. Hazardous wastes, biomedical wastes, and common household wastes disposed at many municipal landfills represent a significant environmental health concern. New programs and regulations that result in a greater reduction of waste via recycling and stricter controls regarding generation and disposal of many wastes will help to stem the environmental consequences of wastes currently being generated. Groundwater contamination, methane generation, and potential exposures to biohazards and chemically hazardous materials from inadvertent intrusion will continue to be potential environmental health consequences until effective and permanent closure is achieved. In situ vitrification (ISV) is being considered by the DOE as a permanent closure option for radioactive buried waste sites. The results of several ISV tests on simulated and actual buried wastes conducted during 1990 are presented here. The test results illustrate the feasibility of the ISV process for permanent remediation and closure of buried waste sites in commercial landfills. The tests were successful in immobilizing or destroying hazardous and radioactive contaminants while providing up to 75 vol % waste reduction. 6 refs., 7 figs., 5 tabs

A pilot plant demonstration of the vitrification of radioactive solutions using microwave power

International Nuclear Information System (INIS)

Morrell, M.S.; Hardwick, W.H.; Murphy, V.; Wace, P.F.

1986-01-01

A process has been developed that exploits the characteristics of microwave heating for the vitrification of high-level radioactive liquid waste. This process, microwave vitrification, has been successfully operated at pilot plant scale in an active cell using simulated liquid waste containing several curies of radioactivity. Excellent decontamination factors have been achieved for both volatiles and nonvolatiles with an average ruthenium decontamination factor of 490 and a gross alpha emitter decontamination factor of 100,000. Almost all the radioactivity is incorporated in a glass block

Minor component study for simulated high-level nuclear waste glasses (Draft)

International Nuclear Information System (INIS)

Li, H.; Langowskim, M.H.; Hrma, P.R.; Schweiger, M.J.; Vienna, J.D.; Smith, D.E.

1996-02-01

Hanford Site single-shell tank (SSI) and double-shell tank (DSI) wastes are planned to be separated into low activity (or low-level waste, LLW) and high activity (or high-level waste, HLW) fractions, and to be vitrified for disposal. Formulation of HLW glass must comply with glass processibility and durability requirements, including constraints on melt viscosity, electrical conductivity, liquidus temperature, tendency for phase segregation on the molten glass surface, and chemical durability of the final waste form. A wide variety of HLW compositions are expected to be vitrified. In addition these wastes will likely vary in composition from current estimates. High concentrations of certain troublesome components, such as sulfate, phosphate, and chrome, raise concerns about their potential hinderance to the waste vitrification process. For example, phosphate segregation in the cold cap (the layer of feed on top of the glass melt) in a Joule-heated melter may inhibit the melting process (Bunnell, 1988). This has been reported during a pilot-scale ceramic melter run, PSCM-19, (Perez, 1985). Molten salt segregation of either sulfate or chromate is also hazardous to the waste vitrification process. Excessive (Cr, Fe, Mn, Ni) spinel crystal formation in molten glass can also be detrimental to melter operation

Thermal treatment and vitrification of boiler ash from a municipal solid waste incinerator.

Science.gov (United States)

Yang, Y; Xiao, Y; Voncken, J H L; Wilson, N

2008-06-15

Boiler ash generated from municipal solid waste (MSW) incinerators is usually classified as hazardous materials and requires special disposal. In the present study, the boiler ash was characterized for the chemical compositions, morphology and microstructure. The thermal chemical behavior during ash heating was investigated with thermal balance. Vitrification of the ash was conducted at a temperature of 1400 degrees C in order to generate a stable silicate slag, and the formed slag was examined with chemical and mineralogical analyses. The effect of vitrification on the leaching characteristics of various elements in the ash was evaluated with acid leaching. The study shows that the boiler ash as a heterogeneous fine powder contains mainly silicate, carbonate, sulfates, chlorides, and residues of organic materials and heavy metal compounds. At elevated temperatures, the boiler ash goes through the initial moisture removal, volatilization, decomposition, sintering, melting, and slag formation. At 1400 degrees C a thin layer of salt melt and a homogeneous glassy slag was formed. The experimental results indicate that leaching values of the vitrified slag are significantly reduced compared to the original boiler ash, and the vitrification could be an interesting alternative for a safer disposal of the boiler ash. Ash compacting, e.g., pelletizing can reduce volatilization and weight loss by about 50%, and would be a good option for the feed preparation before vitrification.

Vitrification testing of soil fines from contaminated Hanford 100 Area and 300 Area soils

International Nuclear Information System (INIS)

Ludowise, J.D.

1994-01-01

The suitability of Hanford soil for vitrification is well known and has been demonstrated extensively in other work. The tests reported here were carried out to confirm the applicability of vitrification to the soil fines (a subset of the Hanford soil potentially different in composition from the bulk soil) and to provide data on the performance of actual, vitrified soil fines. It was determined that the soil fines were generally similar in composition to the bulk Hanford soil, although the fraction 2 O. The vitrified waste (plus additives) occupies only 60% of the volume of the initial untreated waste. Leach testing has shown the glasses made from the soil fines to be very durable relative to natural and man-made glasses and has demonstrated the ability of the vitrified waste to greatly reduce the release of radionuclides to the environment. Viscosity and electrical conductivity measurements indicate that the soil fines will be readily processable, although with levels of additives slightly greater than used in the radioactive melts. These tests demonstrate the applicability of vitrification to the contaminated soil fines and the exceptional performance of the waste form resulting from the vitrification of contaminated Hanford soils

In situ vitrification engineering-scale test ES-INEL-5 test plan

International Nuclear Information System (INIS)

Stoots, P.R.

1990-06-01

In 1952, the Radioactive Waste Management Complex (RWMC) was established at the Idaho National Engineering Laboratory (INEL). RWMC is located on approximately 144 acres in the southwestern corner of the INEL site and was established as a controlled area for the burial of solid low-level wastes generated by INEL operations. In 1954, the 88-acre Subsurface Disposal Area (SDA) of RWMC began accepting solid transuranic-contaminated waste. From 1954 to 1970, transuranic-contaminated waste was accepted from the Rocky Flats Plant (RFP) near Golden, CO, as well as from other US Department of Energy (DOE) locations. In 1987, the Buried Waste Program (BWP) was established by EG ampersand G Idaho, Inc., the prime contractor at INEL. Following the Environmental Restoration guidelines of the Buried Waste Program, the In Situ Vitrification Program is participating in a Remedial Investigation/Feasibility Study (RI/FS) for permanent disposal of INEL waste, in compliance with the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA). This study was requested and is being funded by the Office of Technology Development of the Idaho Operations Office of DOE (DOE-ID). As part of the RI/FS, an in situ vitrification (ISV) scoping study on the treatability of mixed low-level and mixed transuranic-contaminated waste is being performed to determine applicability of ISV to remediation of waste at SDA. This In Situ Vitrification Engineering-Scale Test ES-INEL-5 Test Plan considers the data needs of engineering, regulatory, health, and safety activities for all sampling and analysis activities in support of engineering scale test ES-INEL-5. 5 refs., 3 figs., 4 tabs

Mechanism of ruthenium dioxide crystallization during high level waste vitrification

International Nuclear Information System (INIS)

Boucetta, H.

2012-01-01

Ruthenium, arising from the reprocessing of spent uranium oxide fuel, has a low solubility in glass melt. It crystallizes in the form of particles of RuO 2 of acicular or polyhedral morphology dispersed in fission product and actinides waste containment glass. Since the morphology of these particles strongly influences the physico-chemical properties, the knowledge and the control of their mechanism of formation are of major importance. The goal of this work is to determine the chemical reactions responsible for the formation of RuO 2 particles of acicular or polyhedral shape during glass synthesis. Using a simplification approach, the reactions between RuO 2 -NaNO 3 , and more complex calcine RuO 2 -Al 2 O 3 -Na 2 O and a sodium borosilicate glass are studied. In situ scanning electron microscopy and XANES at increasing temperatures are used to follow changes in composition, speciation and morphology of the ruthenium intermediate species. Those compounds are thoroughly characterised by SEM, XRD, HRTEM, and ruthenium K-edge X-ray absorption spectroscopy. This combined approach allows us to show that the ruthenium speciation modification during vitrification is the key of control of the morphology of RuO 2 particles in the glass. In particular, the formation of a specific intermediate compound (Na 3 RuO 4 ) is one of the main steps that lead to the precipitation of needle-shaped RuO 2 particles in the melt. The formation of polyhedral particles, on the contrary, results from the direct incorporation of RuO 2 crystals in the melt followed by an Ostwald ripening mechanism. (author) [fr

INNOVATIVE FOSSIL FUEL FIRED VITRIFICATION TECHNOLOGY FOR SOIL REMEDIATION. SUMMARY REPORT

International Nuclear Information System (INIS)

J. Hnat; L.M. Bartone; M. Pineda

2001-01-01

This Summary Report summarizes the progress of Phases 3, 3A and 4 of a waste technology Demonstration Project sponsored under a DOE Environmental Management Research and Development Program and administered by the U.S. Department of Energy National Energy Technology Laboratory-Morgantown (DOE-NETL) for an ''Innovative Fossil Fuel Fired Vitrification Technology for Soil Remediation''. The Summary Reports for Phases 1 and 2 of the Program were previously submitted to DOE. The total scope of Phase 3 was to have included the design, construction and demonstration of Vortec's integrated waste pretreatment and vitrification process for the treatment of low level waste (LLW), TSCA/LLW and mixed low-level waste (MLLW). Due to funding limitations and delays in the project resulting from a law suit filed by an environmental activist and the extended time for DOE to complete an Environmental Assessment for the project, the scope of the project was reduced to completing the design, construction and testing of the front end of the process which consists of the Material Handling and Waste Conditioning (MH/C) Subsystem of the vitrification plant. Activities completed under Phases 3A and 4 addressed completion of the engineering, design and documentation of the Material Handling and Conditioning System such that final procurement of the remaining process assemblies can be completed and construction of a Limited Demonstration Project be initiated in the event DOE elects to proceed with the construction and demonstration testing of the MH/C Subsystem

In situ vitrification of mixed wastes: Progress and regulatory status

International Nuclear Information System (INIS)

Kindle, C.H.; Barich, J.J. III

1991-08-01

In situ vitrification (ISV) technology targets mixed wastes in in situ near-surface environments. Federal laws governing toxic substances (TSCA), hazardous waste (RCRA), and abandoned sites (Superfund) create the need for remediation technology and define the required performance characteristics. The need for ISV depends, in part, on the extent of regulation and how well ISV's demonstrated performance characteristics match up with regulatory criteria. The regulatory requirements are easier to identify and meet in short-duration site- and situation-specific applications of the technology than they are simpler in long-term, generalized applications. ISV's ability to treat both inorganics and organics in a single process supports applications for mixed, hazardous, and radioactive sites of moderate depth (20 ft). The durability of the ISV waste form is a major advantage of the technology when demonstrating permanence of a waste management strategy. Achieving depth and vapor containment assurance are issues being addressed as the ISV process is refined for new applications having different processing concerns. Refinements include moveable electrodes and sheet steel as the material for the containment structure. 16 refs., 4 figs., 6 tabs

Status of the French AVM vitrification facility

International Nuclear Information System (INIS)

Bonniaud, R.A.; Jouan, A.F.; Sombret, C.G.

1979-01-01

The Commission of the Marcoule Vitrification Plant (or AVM) has opened the industrial development era for the continuous vitrification process. Radioactive liquid wastes are calcinated in a rotary kiln to give a solid form, mixed with suitable raw materials in an electric furnace to make the glass. The glass is poured in containers and transferred to a disposal facility. The off gas released are processed. Design of La Hague next vitrification plant is given

Constitutional studies in the palladium-rhodium-tellurium (-oxygen) system. A contribution to elucidate the behaviour of Pd, Rh and Te in the vitrification process of high-level waste concentrates (HLWC)

International Nuclear Information System (INIS)

Hartmann, T.

1996-01-01

In the vitrification process of high-level waste concentrates (HLWC) from the reprocessing of nuclear spent fuel elements, about 30 different elements have to be immobilized in a solid matrix consisting of an alkali borosilicate glass. Most of the waste oxides are dissolved in the alkali borosilicate melt and become structural elements of the glasses when cooled. This, however, applies only partly to the platinum metals Ru, which forms RuO 2 , and palladium and rhodium, which deposit as sparingly soluble and electrically conducting tellurides. This might considerably impair the technical process of HLWC vitrification. Therefore, constitutional studies on the Pd-Rh-Te system became necessary. The phase diagram of the Pd-Rh-Te ternary system at temperatures of 1150, 1100, 1050, 1000, 950, 900 and 750 C was determined under inertial conditions. Oxygen exerts a major influence on the system. Already under limited availability of oxygen, the rhodium contents of the solid solution phases α 1 and α 2 are clearly diminished. Rhodium of the phases becomes oxidized selectively. The three-phase field α 1 +α 2 +L is shifted to higher palladium and tellurium contents, even oxygen is available to a limited extend only. With the oxygen in the air, the extension of the three-phase space is reduced markedly. The complex process chemistry of Pf, Rh and Te during the vitrification can be described by the state of the Pd-Rh-Te ternary system after annealing in (air) oxygen for limited periods of time. (orig./MM) [de

Hanford Waste Vitrification Plant dangerous waste permit application

International Nuclear Information System (INIS)

1991-10-01

This report presents engineering drawings of the vitrification plant at Hanford Reservation. Individual sections in the report cover piping and instrumentation, process flow schemes, and material balance tables

Powder technological vitrification of simulated high-level waste

International Nuclear Information System (INIS)

Gahlert, S.

1988-03-01

High-level waste simulate from the reprocessing of light water reactor and fast breeder fuel was vitrified by powder technology. After denitration with formaldehyde, the simulated HLW is mixed with glass frit and simultaneously dried in an oil-heated mixer. After 'in-can calcination' for at least 24 hours at 850 or 950 K (depending on the type of waste and glass), the mixture is hot-pressed in-can for several hours at 920 or 1020 K respectively, at pressures between 0.4 and 1.0 MPa. The technology has been demonstrated inactively up to diameters of 30 cm. Leach resistance is significantly enhanced when compared to common borosilicate glasses by the utilization of glasses with higher silicon and aluminium content and lower sodium content. (orig.) [de

Tank Waste Remediation System optimized processing strategy

International Nuclear Information System (INIS)

Slaathaug, E.J.; Boldt, A.L.; Boomer, K.D.; Galbraith, J.D.; Leach, C.E.; Waldo, T.L.

1996-03-01

This report provides an alternative strategy evolved from the current Hanford Site Tank Waste Remediation System (TWRS) programmatic baseline for accomplishing the treatment and disposal of the Hanford Site tank wastes. This optimized processing strategy performs the major elements of the TWRS Program, but modifies the deployment of selected treatment technologies to reduce the program cost. The present program for development of waste retrieval, pretreatment, and vitrification technologies continues, but the optimized processing strategy reuses a single facility to accomplish the separations/low-activity waste (LAW) vitrification and the high-level waste (HLW) vitrification processes sequentially, thereby eliminating the need for a separate HLW vitrification facility

Superconducting Open-Gradient Magnetic Separation for the Pretreatment of Radioactive or Mixed Waste Vitrification Feeds

International Nuclear Information System (INIS)

Nunez', L.; Kaminsky', M.D.; Crawford, C.; Ritter, J.A.

1999-01-01

An open-gradient magnetic separation (OGMS) process is being considered to separate deleterious elements from radioactive and mixed waste streams prior to vitrification or stabilization. By physically segregating solid wastes and slurries based on the magnetic properties of the solid constituents, this potentially low-cost process may serve the U.S. Department of Energy (DOE) by reducing the large quantities of glass produced from defense-related high-level waste (HLW). Furthermore, the separation of deleterious elements from low-level waste (LLW) also can reduce the total quantity of waste produced in LLW immobilization activities. Many HLW 'and LLW waste' streams at both Hanford and the Savannah River Site (SRS) include constituents deleterious to the durability of borosilicate glass and the melter many of the constituents also possess paramagnetism. For example, Fe, Cr, Ni, and other transition metals may limit the waste loading and affect the durability of the glass by forming spine1 phases at the high operating temperature used in vitrification. Some magnetic spine1 phases observed in glass formation are magnetite (Fe,O,), chromite (FeCrO,), and others [(Fe, Ni, Mg, Zn, Mn)(Al, Fe, Ti, Cr)O,] as described elsewhere [Bates-1994, Wronkiewicz-1994] Stable spine1 phases can cause segregation between the glass and the crystalline phases. As a consequence of the difference in density, the spine1 phases tend to accumulate at the bottom of the glass melter, which decreases the conductivity and melter lifetime [Sproull-1993]. Crystallization also can affect glass durability [Jantzen-1985, Turcotte- 1979, Buechele-1990] by changing the chemical composition of the matrix glass surrounding the crystals or causing stress at the glass/crystal interface. These are some of the effects that can increase leaching [Jantzen-1985]. A SRS glass that was partially crystallized to contain 10% vol. crystals composed of spinels, nepheline, and acmite phases showed minimal changes in

Russian low-level waste disposal program

Energy Technology Data Exchange (ETDEWEB)

Lehman, L. [L. Lehman and Associates, Inc., Burnsville, MN (United States)

1993-03-01

The strategy for disposal of low-level radioactive waste in Russia differs from that employed in the US. In Russia, there are separate authorities and facilities for wastes generated by nuclear power plants, defense wastes, and hospital/small generator/research wastes. The reactor wastes and the defense wastes are generally processed onsite and disposed of either onsite, or nearby. Treating these waste streams utilizes such volume reduction techniques as compaction and incineration. The Russians also employ methods such as bitumenization, cementation, and vitrification for waste treatment before burial. Shallow land trench burial is the most commonly used technique. Hospital and research waste is centrally regulated by the Moscow Council of Deputies. Plans are made in cooperation with the Ministry of Atomic Energy. Currently the former Soviet Union has a network of low-level disposal sites located near large cities. Fifteen disposal sites are located in the Federal Republic of Russia, six are in the Ukraine, and one is located in each of the remaining 13 republics. Like the US, each republic is in charge of management of the facilities within their borders. The sites are all similarly designed, being modeled after the RADON site near Moscow.

In situ vitrification laboratory-scale test work plan

International Nuclear Information System (INIS)

Nagata, P.K.; Smith, N.L.

1991-05-01

The Buried Waste Program was established in October 1987 to accelerate the studies needed to develop a long-term management plan for the buried mixed waste at the Radioactive Waste Management Complex at Idaho Engineering Laboratory. The In Situ Vitrification Project is being conducted in a Comprehensive Environmental Response, Compensation, and Liability Act feasibility study format to identify methods for the long-term management of mixed buried waste. To support the overall feasibility study, the situ vitrification treatability investigations are proceeding along the three parallel paths: laboratory-scale tests, intermediate field tests, and field tests. Laboratory-scale tests are being performed to provide data to mathematical modeling efforts, which, in turn, will support design of the field tests and to the health and safety risk assessment. This laboratory-scale test work plan provides overall testing program direction to meet the current goals and objectives of the in situ vitrification treatability investigation. 12 refs., 1 fig., 7 tabs

Environmental Management vitrification activities

Energy Technology Data Exchange (ETDEWEB)

Krumrine, P.H. [Waste Policy Institute, Gaithersburg, MD (United States)

1996-05-01

Both the Mixed Waste and Landfill Stabilization Focus Areas as part of the Office of Technology Development efforts within the Department of Energy`s (DOE) Environmental Management (EM) Division have been developing various vitrification technologies as a treatment approach for the large quantities of transuranic (TRU), TRU mixed and Mixed Low Level Wastes that are stored in either landfills or above ground storage facilities. The technologies being developed include joule heated, plasma torch, plasma arc, induction, microwave, combustion, molten metal, and in situ methods. There are related efforts going into development glass, ceramic, and slag waste form windows of opportunity for the diverse quantities of heterogeneous wastes needing treatment. These studies look at both processing parameters, and long term performance parameters as a function of composition to assure that developed technologies have the right chemistry for success.

Environmental Management vitrification activities

International Nuclear Information System (INIS)

Krumrine, P.H.

1996-01-01

Both the Mixed Waste and Landfill Stabilization Focus Areas as part of the Office of Technology Development efforts within the Department of Energy's (DOE) Environmental Management (EM) Division have been developing various vitrification technologies as a treatment approach for the large quantities of transuranic (TRU), TRU mixed and Mixed Low Level Wastes that are stored in either landfills or above ground storage facilities. The technologies being developed include joule heated, plasma torch, plasma arc, induction, microwave, combustion, molten metal, and in situ methods. There are related efforts going into development glass, ceramic, and slag waste form windows of opportunity for the diverse quantities of heterogeneous wastes needing treatment. These studies look at both processing parameters, and long term performance parameters as a function of composition to assure that developed technologies have the right chemistry for success

Feasibility testing of in situ vitrification of uranium-contaminated soils

International Nuclear Information System (INIS)

Ikuse, H.; Tsuchino, S.; Tasaka, H.; Timmerman, C.L.

1989-01-01

Process feasibility studies using in situ vitrification (ISV) were successfully performed on two different uranium-contaminated wastes. In situ vitrification is a thermal treatment process that converts contaminated soils into durable glass and crystalline form. Of the two different wastes, one waste was uranium mill tailings, while the other was uranium-contaminated soils which had high water contents. Analyses of the data from the two tests are presented

Radioactive waste combustion / vitrification under arc plasma: thermal and dynamic modelling; Combustion - vitrification de dechets radioactifs par plasma d'arc: modelisation de la thermique et de la dynamique

Energy Technology Data Exchange (ETDEWEB)

Barthelemy, B

2003-07-01

This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and volume power... (author)

Radioactive waste combustion-vitrification under arc plasma: thermal and dynamic modelling; Combustion - vitrification de dechets radioactifs par plasma d'arc: modelisation de la thermique et de la dynamique

Energy Technology Data Exchange (ETDEWEB)

Barthelemy, B

2003-06-01

This thesis concerns the thermal and dynamic modelling for a combustion/vitrification process of surrogate radioactive waste under transferred arc plasma. The writer presents the confinement processes for radioactive waste using arc plasma and the different software used to model theses processes. This is followed by a description of our experimental equipment including a plasma arc reactor and an inductive system allowing the homogenization of glass temperature. A combustion/vitrification test is described. Thermal and material balances were discussed. The temperature fields of plasma arc and the glass frit conductivity are measured. Finally, the writer describes and clarifies the equations solved for the simulations of the electrically plasma arc and the glass melting including the thin layer of glass frit coating the crucible cold walls. The modelling results are presented in the form of spatial distribution of temperature, velocity and voluminal power... (author)

Long-lived legacy: Managing high-level and transuranic waste at the DOE Nuclear Weapons Complex. Background paper

International Nuclear Information System (INIS)

1991-05-01

The document focuses on high-level and transuranic waste at the DOE nuclear weapons complex. Reviews some of the critical areas and aspects of the DOE waste problem in order to provide data and further analysis of important issues. Partial contents, High-Level Waste Management at the DOE Weapons Complex, are as follows: High-Level Waste Management: Present and Planned; Amount and Distribution; Current and Potential Problems; Vitrification; Calcination; Alternative Waste Forms for the Idaho National Engineering Laboratory; Technologies for Pretreatment of High-Level Waste; Waste Minimization; Regulatory Framework; Definition of High-Level Waste; Repository Delays and Contingency Planning; Urgency of High-Level Tank Waste Treatment; Technologies for High-Level Waste Treatment; Rethinking the Waste Form and Package; Waste Form for the Idaho National Engineering Laboratory; Releases to the Atmosphere; Future of the PUREX Plant at Hanford; Waste Minimization; Tritium Production; International Cooperation; Scenarios for Future HLW Production. Partial contents of Chapter 2, Managing Transuranic Waste at the DOE Nuclear Weapons Complex, are as follows: Transuranic Waste at Department of Energy Sites; Amount and Distribution; Waste Management: Present and Planned; Current and Potential Problems; Three Technologies for Treating Retrievably Stored Transuranic Waste; In Situ Vitrification; The Applied Research, Development, Demonstration, Testing, and Evaluation Plan (RDDT ampersand E); Actinide Conversion (Transmutation); Waste Minimization; The Regulatory Framework; Definition of, and Standards for, Disposal of Transuranic Waste; Repository Delays; Alternative Storage and Disposal Strategies; Remediation of Buried Waste; The Waste Isolation Pilot Plant; Waste Minimization; Scenarios for Future Transuranic Waste Production; Conditions of No-Migration Determination

DESIGN OF THE DEMOSNTRATION BULK VITRIFICATION SYSTEM FOR THE SUPPLEMENTAL TREATMENT OF LOW ACTIVITY TANK WASTE AT HANFORD

International Nuclear Information System (INIS)

VAN BEEK JE

2008-01-01

In June 2004, the Demonstration Bulk Vitrification System (DBVS) was initiated with the intent to design, construct, and operate a full-scale bulk vitrification pilot-plant to treat low-activity tank waste from Hanford Tank 241-S-109. The DBVS facility uses In-Container Vitrification(trademark) (ICV(trademark)) at the core of the treatment process. The basic process steps combine liquid low-activity waste (LAW) and glassformers; dry the mixture; and then vitrify the mixture in a batch feed-while-melt process in a refractory lined steel container. Off-gases are processed through a state-of-the-art air pollution control system including sintered-metal filtration, thermal oxidation, acid gas scrubbing, and high-efficiency particulate air (HEPA) and high-efficiency gas adsorber (HEGA) filtration. Testing has focused on development and validation of the waste dryer, ICV, and sintered-metal filters (SMFs) equipment, operations enhancements, and glass formulation. With a parallel testing and design process, testing has allowed improvements to the DBVS equipment configuration and operating methodology, since its original inception. Design improvements include optimization of refractory panels in the ICV, simplifying glassformer addition equipment, increasing the number of waste feed chutes to the ICV, and adding capability for remote clean-out of piping, In addition, the U.S. Department of Energy (DOE) has provided an independent review of the entire DBVS process. While the review did not find any fatal flaws, some technical issues were identified that required a re-evaluation of the DBVS design and subsequent changes to the design. A 100 percent design package for the pilot plant will be completed and submitted to DOE for review in early 2008 that incorporates process improvements substantiated through testing and reviews. This paper provides a description of the bulk vitrification process and a discussion of major equipment design changes that have occurred based on full

''Cold crucible'' vitrification projects for low and high active waste

International Nuclear Information System (INIS)

Roux, P.; Jouan, A.

1998-01-01

In continuity of the CEA HLW vitrification process experienced for more than 20 years in industrial operations in Cogema reprocessing plants (Marcoule and La Hague), CEA has developed an advanced extended performance cold crucible glass melter to address a wider range of waste like LLW, ILW and in particular waste with very corrosive species or requiring glass with higher elaboration temperature. In the cold crucible melter the bath of molten glass is directly heated by induction while the walls are cooled in order to freeze a protective glass layer. This technology subsequently allows high glass throughput while keeping the flexibility, the maintainability and low secondary waste generation related to a small metallic melter. Its recent use in the glass industry and the thousands of hours of pilot tests performed on inactive surrogates have demonstrated the maturity of this technology and its flexibility of use for processing most of the waste generated at nuclear facilities. SGN has therefore proposed this technology in Italy and Korea and in USA in the frame of the Hanford Privatization phase 1 A feasibility study. Main features of this study but also tests results with Hanford surrogates and active samples are discussed. (author)

Challenges in development of matrices for vitrification of old legacy waste and high-level radioactive waste generated from reprocessing of AHWR and FBR spent fuel

International Nuclear Information System (INIS)

Kaushik, C.P.

2012-01-01

Majority of radioactivity in entire nuclear fuel cycle is concentrated in HLW. A three step strategy for management of HLW has been adopted in India. This involves immobilization of waste oxides in stable and inert solid matrices, interim retrievable storage of the conditioned waste product under continuous cooling and disposal in deep geological formations. Glass has been accepted as most suitable matrix world-wide for immobilization of HLW, because of its attractive features like ability to accommodate wide range of waste constituents, modest processing temperatures, adequate chemical, thermal and radiation stability. Borosilicate glass matrix developed by BARC in collaboration with CGCRI has been adopted in India for immobilization of HLW. In view of compositional variation of HLW from site to site, tailor make changes in the glass formulations are often necessary to incorporate all the waste constituents and having the product of desirable characteristics. The vitrified waste products made with different glass formulations and simulated waste need to be characterized for chemical durability, thermal stability, homogeneity etc. before finalizing a suitable glass formulation. The present extended abstract summarises the studies carried out for development of glass formulations for vitrification of legacy waste and futuristic waste likely to be generated from AHWR and FBR having wide variations in their compositions. The presently stored HLW at Trombay is characterized by significant concentrations of uranium, sodium and sulphate in addition to fission products, corrosion products and small amount of other actinides

Preliminary estimates of cost savings for defense high level waste vitrification options

International Nuclear Information System (INIS)

Merrill, R.A.; Chapman, C.C.

1993-09-01

The potential for realizing cost savings in the disposal of defense high-level waste through process and design modificatins has been considered. Proposed modifications range from simple changes in the canister design to development of an advanced melter capable of processing glass with a higher waste loading. Preliminary calculations estimate the total disposal cost (not including capital or operating costs) for defense high-level waste to be about $7.9 billion dollars for the reference conditions described in this paper, while projected savings resulting from the proposed process and design changes could reduce the disposal cost of defense high-level waste by up to $5.2 billion

In situ vitrification program treatability investigation progress report

International Nuclear Information System (INIS)

Arrenholz, D.A.

1991-02-01

This document presents a summary of the efforts conducted under the in situ vitrification treatability study during the period from its initiation in FY-88 until FY-90. In situ vitrification is a thermal treatment process that uses electrical power to convert contaminated soils into a chemically inert and stable glass and crystalline product. Contaminants present in the soil are either incorporated into the product or are pyrolyzed during treatment. The treatability study being conducted at the Idaho National Engineering Laboratory by EG ampersand G Idaho is directed at examining the specific applicability of the in situ vitrification process to buried wastes contaminated with transuranic radionuclides and other contaminants found at the Subsurface Disposal Area of the Radioactive Waste Management Complex. This treatability study consists of a variety of tasks, including engineering tests, field tests, vitrified product evaluation, and analytical models of the in situ vitrification process. 6 refs., 4 figs., 3 tabs

Vitrification of HLW produced by uranium/molybdenum fuel reprocessing in cogema's cold crucible melter

International Nuclear Information System (INIS)

Quang, R. Do; Petitjean, V.; Hollebeque, F.; Pinet, O.; Flament, T.; Prodhomme, A.; Dalcorso, J. P.

2003-01-01

The performance of the vitrification process currently used in the La Hague commercial reprocessing plants has been continuously improved during more than ten years of operation. In parallel COGEMA (industrial Operator), the French Atomic Energy Commission (CEA) and SGN (respectively COGEMA's R and D provider and Engineering) have developed the cold crucible melter vitrification technology to obtain greater operating flexibility, increased plant availability and further reduction of secondary waste generated during operations. The cold crucible is a compact water-cooled melter in which the radioactive waste and the glass additives are melted by direct high frequency induction. The cooling of the melter produces a solidified glass layer that protects the melter's inner wall from corrosion. Because the heat is transferred directly to the melt, high operating temperatures can be achieved with no impact on the melter itself. COGEMA plans to implement the cold crucible technology to vitrify high level liquid waste from reprocessed spent U-Mo-Sn-Al fuel (used in gas cooled reactor). The cold crucible was selected for the vitrification of this particularly hard-to-process waste stream because it could not be reasonably processed in the standard hot induction melters currently used at the La Hague vitrification facilities : the waste has a high molybdenum content which makes it very corrosive and also requires a special high temperature glass formulation to obtain sufficiently high waste loading factors (12% in molybdenum). A special glass formulation has been developed by the CEA and has been qualified through lab and pilot testing to meet standard waste acceptance criteria for final disposal of the U-Mo waste. The process and the associated technologies have been also being qualified on a full-scale prototype at the CEA pilot facility in Marcoule. Engineering study has been integrated in parallel in order to take into account that the Cold Crucible should be installed

Vitrification of HLW Produced by Uranium/Molybdenum Fuel Reprocessing in COGEMA's Cold Crucible Melter

International Nuclear Information System (INIS)

Do Quang, R.; Petitjean, V.; Hollebecque, F.; Pinet, O.; Flament, T.; Prod'homme, A.

2003-01-01

The performance of the vitrification process currently used in the La Hague commercial reprocessing plants has been continuously improved during more than ten years of operation. In parallel COGEMA (industrial Operator), the French Atomic Energy Commission (CEA) and SGN (respectively COGEMA's R and D provider and Engineering) have developed the cold crucible melter vitrification technology to obtain greater operating flexibility, increased plant availability and further reduction of secondary waste generated during operations. The cold crucible is a compact water-cooled melter in which the radioactive waste and the glass additives are melted by direct high frequency induction. The cooling of the melter produces a solidified glass layer that protects the melter's inner wall from corrosion. Because the heat is transferred directly to the melt, high operating temperatures can be achieved with no impact on the melter itself. COGEMA plans to implement the cold crucible technology to vitrify high level liquid waste from reprocessed spent U-Mo-Sn-Al fuel (used in gas cooled reactor). The cold crucible was selected for the vitrification of this particularly hard-to-process waste stream because it could not be reasonably processed in the standard hot induction melters currently used at the La Hague vitrification facilities : the waste has a high molybdenum content which makes it very corrosive and also requires a special high temperature glass formulation to obtain sufficiently high waste loading factors (12 % in molybdenum). A special glass formulation has been developed by the CEA and has been qualified through lab and pilot testing to meet standard waste acceptance criteria for final disposal of the U-Mo waste. The process and the associated technologies have been also being qualified on a full-scale prototype at the CEA pilot facility in Marcoule. Engineering study has been integrated in parallel in order to take into account that the Cold Crucible should be installed

Microwave energy for post-calcination treatment of high-level nuclear wastes

International Nuclear Information System (INIS)

Gombert, D.; Priebe, S.J.; Berreth, J.R.

1980-01-01

High-level radioactive wastes generated from nuclear fuel reprocessing require treatment for effective long-term storage. Heating by microwave energy is explored in processing of two possible waste forms: (1) drying of a pelleted form of calcined waste; and (2) vitrification of calcined waste. It is shown that residence times for these processes can be greatly reduced when using microwave energy rather than conventional heating sources, without affecting product properties. Compounds in the waste and in the glass frit additives couple very well with the 2.45 GHz microwave field so that no special microwave absorbers are necessary

Low-level tank waste simulant data base

International Nuclear Information System (INIS)

Lokken, R.O.

1996-04-01

The majority of defense wastes generated from reprocessing spent N- Reactor fuel at Hanford are stored in underground Double-shell Tanks (DST) and in older Single-Shell Tanks (SST) in the form of liquids, slurries, sludges, and salt cakes. The tank waste remediation System (TWRS) Program has the responsibility of safely managing and immobilizing these tank wastes for disposal. This report discusses three principle topics: the need for and basis for selecting target or reference LLW simulants, tanks waste analyses and simulants that have been defined, developed, and used for the GDP and activities in support of preparing and characterizing simulants for the current LLW vitrification project. The procedures and the data that were generated to characterized the LLW vitrification simulants were reported and are presented in this report. The final section of this report addresses the applicability of the data to the current program and presents recommendations for additional data needs including characterization and simulant compositional variability studies

Vitrification of spent mordenite molecular sieves

International Nuclear Information System (INIS)

Sathi Sasidharan, N.; Deshingkar, D.S.; Jain, Savita; Singh, I.J.; Wattal, P.K.

2002-11-01

Vitrification of cesium loaded inorganic ion exchangers (mordenite type molecular sieves/zeolite AR-1) was studied empolying borosilicate glass systems. Direct vitrification of aluminosilicates is rather difficult mainly on account of volatility of cesium at processing temperatures of 1100 degC-1300 degC. In the borosilicate glass system, oxides of lead, sodium and zinc along with boric oxide were employed as major glass formers. Homogeneous glass matrix was obtained incorporating simulated composition of mordenite along with oxides of sodium, lead and boron at the processing temperature of 950 degC. The waste oxide loading up to 50% on dry weight basis was incorporated in this glass formulation. Partial replacement of PbO by TeO 2 , Bi 2 O 3 and CaF 2 resulted in lowering of the processing temperature and also increasing homogeneity of matrix. Based on these results, a glass matrix was prepared with actual cesium AR-1 molecular sieves with processing temperature limited to 925 degC. Powdered samples of glass matrix were subjected to leaching as per ASTM-1285 Product Consistency Test in high purity water at 90 degC for 28 days. The normalised cesium leach rate of this glass was found to be 3.92 x 10 -6 g/cm 2 /day, which is comparable to sodium borosilicate glass matrices currently in use for immobilisation of high level waste. The molecular sieves are also amenable to immobilization in cement matrix. As expected, there is substantial volume reduction by factor 3 in vitrification compared to their immobilization in cementious matrices. Also the quantity of cesium leached from vitrified product was nearly 10,000 times lower compared to cement based matrix. Vitrification of mordenite molecular sieves would lead to high capacity utilisation of zeolite AR-1 for the treatment of low and intennediate levelliquid effluents. (author)

Spray Calciner/In-Can Melter high-level waste solidification technical manual

International Nuclear Information System (INIS)

Larson, D.E.

1980-09-01

This technical manual summarizes process and equipment technology developed at Pacific Northwest Laboratory over the last 20 years for vitrification of high-level liquid waste by the Spray Calciner/In-Can Melter process. Pacific Northwest Laboratory experience includes process development and demonstration in laboratory-, pilot-, and full-scale equipment using nonradioactive synthetic wastes. Also, laboratory- and pilot-scale process demonstrations have been conducted using actual high-level radioactive wastes. In the course of process development, more than 26 tonnes of borosilicate glass have been produced in 75 canisters. Four of these canisters contained radioactive waste glass. The associated process and glass chemistry is discussed. Technology areas described include calciner feed treatment and techniques, calcination, vitrification, off-gas treatment, glass containment (the canister), and waste glass chemistry. Areas of optimization and site-specific development that would be needed to adapt this base technology for specific plant application are indicated. A conceptual Spray Calciner/In-Can Melter system design and analyses are provided in the manual to assist prospective users in evaluating the process for plant application, to provide equipment design information, and to supply information for safety analyses and environmental reports. The base (generic) technology for the Spray Calciner/In-Can Melter process has been developed to a point at which it is ready for plant application

Hanford Waste Vitrification Plant technical background document for toxics best available control technology demonstration

International Nuclear Information System (INIS)

1992-10-01

This document provides information on toxic air pollutant emissions to support the Notice of Construction for the proposed Hanford Waste Vitrification Plant (HWVP) to be built at the the Department of Energy Hanford Site near Richland, Washington. Because approval must be received prior to initiating construction of the facility, state and federal Clean Air Act Notices of construction are being prepared along with necessary support documentation

Hanford Waste Vitrification Plant technical background document for toxics best available control technology demonstration

Energy Technology Data Exchange (ETDEWEB)

None

1992-10-01

This document provides information on toxic air pollutant emissions to support the Notice of Construction for the proposed Hanford Waste Vitrification Plant (HWVP) to be built at the the Department of Energy Hanford Site near Richland, Washington. Because approval must be received prior to initiating construction of the facility, state and federal Clean Air Act Notices of construction are being prepared along with necessary support documentation.

In situ vitrification of transuranic wastes: An updated systems evaluation and applications assessment

Energy Technology Data Exchange (ETDEWEB)

Buelt, J.L.; Timmerman, C.L.; Oma, K.H.; FitzPatrick, V.F.; Carter, J.G.

1987-03-01

In situ vitrification (ISV) is a process whereby joule heating immobilizes contaminated soil in place into a durable glass and crystalline waste form. Numerous technological advances made during the past three years in the design, fabrication, and testing of the ISV process are discussed. Performance analysis of ISV focuses on process equipment, element retention (in the vitrified soil during processing), melt geometry, depth monitors, and electrodes. The types of soil and waste processed by ISV are evaluated as process parameters. Economic data provide the production costs of the large-scale unit for radioactive and hazardous chemical wastes (wet and dry). The processing of transuranic-contaminated soils are discussed with respect to occupational and public safety. Alternative applications and operating sequences for various waste sites are identified. The technological data base warrants conducting a large-scale radioactive test at a contaminated soil site at Hanford to provide a representative waste form that can be evaluated to determine its suitability for in-place stabilization of transuranic-contaminated soils.

Low level tank waste disposal study

Energy Technology Data Exchange (ETDEWEB)

Mullally, J.A.

1994-09-29

Westinghouse Hanford Company (WHC) contracted a team consisting of Los Alamos Technical Associates (LATA), British Nuclear Fuel Laboratories (BNFL), Southwest Research Institute (SwRI), and TRW through the Tank Waste Remediation System (TWRS) Technical Support Contract to conduct a study on several areas concerning vitrification and disposal of low-level-waste (LLW). The purpose of the study was to investigate how several parameters could be specified to achieve full compliance with regulations. The most restrictive regulation governing this disposal activity is the National Primary Drinking Water Act which sets the limits of exposure to 4 mrem per year for a person drinking two liters of ground water daily. To fully comply, this constraint would be met independently of the passage of time. In addition, another key factor in the investigation was the capability to retrieve the disposed waste during the first 50 years as specified in Department of Energy (DOE) Order 5820.2A. The objective of the project was to develop a strategy for effective long-term disposal of the low-level waste at the Hanford site.

Low level tank waste disposal study

International Nuclear Information System (INIS)

Mullally, J.A.

1994-01-01

Westinghouse Hanford Company (WHC) contracted a team consisting of Los Alamos Technical Associates (LATA), British Nuclear Fuel Laboratories (BNFL), Southwest Research Institute (SwRI), and TRW through the Tank Waste Remediation System (TWRS) Technical Support Contract to conduct a study on several areas concerning vitrification and disposal of low-level-waste (LLW). The purpose of the study was to investigate how several parameters could be specified to achieve full compliance with regulations. The most restrictive regulation governing this disposal activity is the National Primary Drinking Water Act which sets the limits of exposure to 4 mrem per year for a person drinking two liters of ground water daily. To fully comply, this constraint would be met independently of the passage of time. In addition, another key factor in the investigation was the capability to retrieve the disposed waste during the first 50 years as specified in Department of Energy (DOE) Order 5820.2A. The objective of the project was to develop a strategy for effective long-term disposal of the low-level waste at the Hanford site

Testing of the West Valley Vitrification Facility transfer cart control system

International Nuclear Information System (INIS)

Halliwell, J.W.; Bradley, E.C.

1995-01-01

Oak Ridge National Laboratory (ORNL) has designed and tested the control system for the West Valley Demonstration Project Vitrification Facility transfer cart. The transfer cart will transfer canisters of vitrified high-level waste remotely within the Vitrification Facility. The control system operates the cart under battery power by wireless control. The equipment includes cart-mounted control electronics, battery charger, control pendants, engineer's console, and facility antennas. Testing was performed in several phases of development: (1) prototype equipment was built and tested during design, (2) board-level testing was then performed at ORNL during fabrication, and (3) system-level testing was then performed by ORNL at the fabrication subcontractor's facility for the completed cart system. These tests verified (1) the performance of the cart relative to design requirements and (2) operation of various built-in cart features. The final phase of testing is planned to be conducted during installation at the West Valley Vitrification Facility

Volatility and entrainment of feed components and product glass characteristics during pilot-scale vitrification of simulated Hanford site low-level waste

International Nuclear Information System (INIS)

Shade, J.W.

1996-01-01

Commercially available melter technologies were tested for application to vitrification of Hanford site low-level waste (LLW). Testing was conducted at vendor facilities using a non-radioactive LLW simulant. Technologies tested included four Joule-heated melter types, a carbon electrode melter, a cyclone combustion melter, and a plasma torch-fired melter. A variety of samples were collected during the vendor tests and analyzed to provide data to support evaluation of the technologies. This paper describes the evaluation of melter feed component volatility and entrainment losses and product glass samples produced during the vendor tests. All vendors produced glasses that met minimum leach criteria established for the test glass formulations, although in many cases the waste oxide loading was less than intended. Entrainment was much lower in Joule-heated systems than in the combustion or plasma torch-fired systems. Volatility of alkali metals, halogens, B, Mo, and P were severe for non-Joule-heated systems. While losses of sulfur were significant for all systems, the volatility of other components was greatly reduced for some configurations of Joule-heated melters. Data on approaches to reduce NO x generation, resulting from high nitrate and nitrite content in the double-shell slurry feed, are also presented

Nuclear Waste Vitrification Efficiency: Cold Cap Reactions

International Nuclear Information System (INIS)

Kruger, A.A.; Hrma, P.R.; Pokorny, R.

2011-01-01

The cost and schedule of nuclear waste treatment and immobilization are greatly affected by the rate of glass production. Various factors influence the performance of a waste-glass melter. One of the most significant, and also one of the least understood, is the process of batch melting. Studies are being conducted to gain fundamental understanding of the batch reactions, particularly those that influence the rate of melting, and models are being developed to link batch makeup and melter operation to the melting rate. Batch melting takes place within the cold cap, i.e., a batch layer floating on the surface of molten glass. The conversion of batch to glass consists of various chemical reactions, phase transitions, and diffusion-controlled processes. These include water evaporation (slurry feed contains as high as 60% water), gas evolution, the melting of salts, the formation of borate melt, reactions of borate melt with molten salts and with amorphous oxides (Fe 2 O 3 and Al 2 O 3 ), the formation of intermediate crystalline phases, the formation of a continuous glass-forming melt, the growth and collapse of primary foam, and the dissolution of residual solids. To this list we also need to add the formation of secondary foam that originates from molten glass but accumulates on the bottom of the cold cap. This study presents relevant data obtained for a high-level-waste melter feed and introduces a one-dimensional (1D) mathematical model of the cold cap as a step toward an advanced three-dimensional (3D) version for a complete model of the waste glass melter. The 1D model describes the batch-to-glass conversion within the cold cap as it progresses in a vertical direction. With constitutive equations and key parameters based on measured data, and simplified boundary conditions on the cold-cap interfaces with the glass melt and the plenum space of the melter, the model provides sensitivity analysis of the response of the cold cap to the batch makeup and melter

Radioactive waste vitrification offgas analysis proposal

International Nuclear Information System (INIS)

Nelson, C.W.; Morrey, E.V.

1993-11-01

Further validation of the Hanford Waste Vitrification Plant (HWVP) feed simulants will be performed by analyzing offgases during crucible melting of actual waste glasses and simulants. The existing method of vitrifying radioactive laboratory-scale samples will be modified to allow offgas analysis during preparation of glass for product testing. The analysis equipment will include two gas chromatographs (GC) with thermal conductivity detectors (TCD) and one NO/NO x analyzer. This equipment is part of the radioactive formating offgas system. The system will provide real-time analysis of H 2 , O 2 , N 2 , NO, N 2 O, NO 2 , CO, CO 2 , H 2 O, and SO 2 . As with the prior melting method, the product glass will be compatible with durability testing, i.e., Product Consistency Test (PCT) and Material Characterization Center (MCC-1), and crystallinity analysis. Procedures have been included to ensure glass homogeneity and quenching. The radioactive glass will be adaptable to Fe +2 /ΣFe measurement procedures because the atmosphere above the melt can be controlled. The 325 A-hot cell facility is being established as the permanent location for radioactive offgas analysis during formating, and can be easily adapted to crucible melt tests. The total costs necessary to set up and perform offgas measurements on the first radioactive core sample is estimated at $115K. Costs for repeating the test on each additional core sample are estimated to be $60K. The schedule allows for performing the test on the next available core sample

Vitrification in the presence of salts

International Nuclear Information System (INIS)

Marra, J.C.; Andrews, M.K.; Schumacher, R.F.

1994-01-01

Glass is an advantageous material for the immobilization of nuclear wastes because of the simplicity of processing and its unique ability to accept a wide variety of waste elements into its network structure. Unfortunately, some anionic species which are present in the nuclear waste streams have only limited solubility in oxide glasses. This can result in either vitrification concerns or it can affect the integrity, of the final vitrified waste form. The presence of immiscible salts can also corrode metals and refractories in the vitrification unit as well as degrade components in the off-gas system. The presence of a molten salt layer on the melt may alter the batch melting rate and increase operational safety concerns. These safety concerns relate to the interaction of the molten salt and the melter cooling fluids. Some preliminary data from ongoing experimental efforts examining the solubility of molten salts in glasses and the interaction of salts with melter component materials is included

The impact of safety analyses on the design of the Hanford Waste Vitrification Plant

International Nuclear Information System (INIS)

Koppenaal, T.J.; Yee, A.K.; Reisdorf, J.B.; Hall, B.W.

1993-04-01

Accident analyses are being performed to evaluate and document the safety of the Hanford Waste Vitrification Plant (HWVP). The safety of the HWVP is assessed by evaluating worst-case accident scenarios and determining the dose to offsite and onsite receptors. Air dispersion modeling is done with the GENII computer code. Three accidents are summarized in this paper, and their effects on the safety and the design of the HWVP are demonstrated

Stabilization of contaminated soils by in situ vitrification

International Nuclear Information System (INIS)

Timmerman, C.L.

1984-01-01

In Situ Vitrification is an emerging technology developed by Pacific Northwest Laboratory for potential in-place immobilization of radioactive wastes. The contaminated soil is stabilized and converted to an inert glass form. This conversion is accomplished by inserting electrodes in the soil and establishing an electric current between the electrodes. The electrical energy causes a joule heating effect that melts the soil during processing. Any contaminants released from the melt are collected and routed to an off-gas treatment system. A stable and durable glass block is produced which chemically and physically encapsulates any residual waste components. In situ vitrification has been developed for the potential application to radioactive wastes, specifically, contaminated soil sites; however, it could possibly be applied to hazardous chemical and buried munitions waste sites. The technology has been developed and demonstrated to date through a series of 21 engineering-scale tests [producing 50 to 1000 kg (100 to 2000 lb) blocks] and seven pilot-scale tests [producing 9000 kg (20,000 lb) blocks], the most recent of which illustrated treatment of actual radioactively contaminated soil. Testing with some organic materials has shown relatively complete thermal destruction and incineration. Further experiments have documented the insensitivity of in situ vitrification to soil characteristics such as fusion temperature, specific heat, thermal conductivity, electrical resistivity, and moisture content. Soil inclusions such as metals, cements, ceramics, and combustibles normally present only minor process limitations. Costs for hazardous waste applications are estimated to be less than $175/m 3 ($5.00/ft 3 ) of material vitrified. For many applications, in situ vitrification can provide a cost-effective alternative to other disposal options. 13 references, 4 figures, 1 table

Remotely-Controlled Shear for Dismantling Highly Radioactive Tools In Rokkasho Vitrification Facility - 12204

Energy Technology Data Exchange (ETDEWEB)

Mitsui, Takashi; Sawa, Shusuke; Sadaki, Akira; Awano, Toshihiko [IHI Corporation, 1 Shin-Nakahara-cho, Isogo-ku, Yokohama, Kanagawa (Japan); Cole, Matt [S.A. Technology Inc, 3985 S. Lincoln Ave., Ste. 100, Loveland CO 80537 (United States); Miura, Yasuhiko; Ino, Tooru [Japan Nuclear Fuel Limited, 4-108, Aza Okitsuke, Oaza Obuchi, Rokkasho-Mura, Kamikita-gun, Aomori (Japan)

2012-07-01

A high-level liquid waste vitrification facility in the Japanese Rokkasho Reprocessing Plant (RRP) is right in the middle of hot commissioning tests toward starting operation in fall of 2012. In these tests, various tools were applied to address issues occurring in the vitrification cell. Because of these tools' unplanned placement in the cell it has been necessary to dismantle and dispose of them promptly. One of the tools requiring removal is a rod used in the glass melter to improve glass pouring. It is composed of a long rod made of Inconel 601 or 625 and has been highly contaminated. In order to dismantle these tools and to remotely put them in a designated waste basket, a custom electric shear machine was developed. It was installed in a dismantling area of the vitrification cell by remote cranes and manipulators and has been successfully operated. It can be remotely dismantled and placed in a waste basket for interim storage. This is a very good example of a successful deployment of a specialty remote tool in a hot cell environment. This paper also highlights how commissioning and operations are done in the Japanese Rokkasho Reprocessing Plant. (authors)

Tank waste remediation system optimized processing strategy with an altered treatment scheme

International Nuclear Information System (INIS)

Slaathaug, E.J.

1996-03-01

This report provides an alternative strategy evolved from the current Hanford Site Tank Waste Remediation System (TWRS) programmatic baseline for accomplishing the treatment and disposal of the Hanford Site tank wastes. This optimized processing strategy with an altered treatment scheme performs the major elements of the TWRS Program, but modifies the deployment of selected treatment technologies to reduce the program cost. The present program for development of waste retrieval, pretreatment, and vitrification technologies continues, but the optimized processing strategy reuses a single facility to accomplish the separations/low-activity waste (LAW) vitrification and the high-level waste (HLW) vitrification processes sequentially, thereby eliminating the need for a separate HLW vitrification facility

Small-scale integrated demonstration of high-level radioactive waste processing and vitrification using actual SRP waste

International Nuclear Information System (INIS)

Ferguson, R.B.; Woolsey, G.B.; Galloway, R.M.; Baumgarten, P.M.; Eibling, R.E.

1980-01-01

Experiments have been made to demonstrate the feasibility of immobilizing SRP high-level waste in borosilicate glass. Results to date are encouraging. Equipment performance and processing characteristics for solidifying small batches of actual SRP waste have agreed well with previous experience with small- and large-scale tests synthetic waste, and with theoretical predictions

Effects of feed process variables on Hanford Vitrification Plant performance

International Nuclear Information System (INIS)

Farnsworth, R.K.; Peterson, M.E.; Wagner, R.N.

1987-01-01

As a result of nuclear defense activities, high-level liquid radioactive wastes have been generated at the Hanford Site for over 40 yr. The Hanford Waste Vitrification Plant (HWVP) is being proposed to immobilize these wastes in a waste form suitable for disposal in a geologic repository. Prior to vitrification, the waste will undergo several conditioning steps before being fed to the melter. The effect of certain process variables on the resultant waste slurry properties must be known to assure processability of the waste slurry during feed preparation. Of particular interest are the rheological properties, which include the yield stress and apparent viscosity. Identification of the rheological properties of the slurry is required to adequately design the process equipment used for feed preparation (agitators, mixing tanks, concentrators, etc.). Knowledge of the slurry rheological properties is also necessary to establish processing conditions and operational limits for maximum plant efficiency and reliability. A multivariable study was performed on simulated HWVP feed to identify the feed process variables that have a significant impact on rheology during processing. Two process variables were evaluated in this study: (a) the amount of formic acid added to the feed and (b) the degree of shear encountered by the feed during processing. The feed was physically and rheologically characterized at various stages during feed processing

Superconducting open-gradient magnetic separation for the pretreatment of radioactive or mixed waste vitrification feeds. 1998 annual progress report

International Nuclear Information System (INIS)

Crawford, C.; Doctor, R.D.; Landsberger, S.; Nunez, L.; Ritter, J.

1998-01-01

'The objective is to reduce the volume and cost of high-level waste glass produced during US DOE remediation activities by demonstrating that magnetic separation can separate crystalline, amorphous, and colloidal constituents in vitrification feed streams known to be deleterious to the production of borosilicate glass. Magnetic separation will add neither chemicals nor generate secondary waste streams. The project includes the systematic study of magnetic interactions of waste constituents under controlled physical and chemical conditions (e.g., hydration, oxidation, temperature) to identify mechanisms that control the magnetic properties. Partitioning of radionuclides to determine their sorption mechanisms is also being studied. The identification of fundamental magnetic properties within the microscopic chemical environment in combination with hydrodynamic and electrodynamic models provides insights into the design of a system for optimal separation. Following this, experimental studies using superconducting open-gradient magnetic separation (OGMS) will be conducted to validate its effectiveness as a pretreatment technique.'

Nuclear waste management

International Nuclear Information System (INIS)

1982-12-01

The subject is discussed, with special reference to the UK, under the headings: radiation; origins of the waste (mainly from nuclear power programme; gas, liquid, solid; various levels of activity); dealing with waste (methods of processing, storage, disposal); high-active waste (storage, vitrification, study of means of eventual disposal); waste management (UK organisation to manage low and intermediate level waste). (U.K.)

Conceptual design for vitrification of HLW at West Valley using a rotary calciner/metallic melter

International Nuclear Information System (INIS)

Giraud, J.P.; Conord, J.P.; Saverot, P.M.

1984-01-01

The CEA has had an extensive research program in the field of vitrification technology for over 24 years, and several testing facilities were used throughout all phases of development and engineering: The Vulcain facility comprises a vitrification hot cell and four auxiliary hot cells. Vulcain allows the production of 2-kg samples of active glass. The off-gas treatment system allows testing the DF of each equipment. The auxiliary cells are equipped with leach-rate tests, diffusion tests, and irradiation tests on the glass samples. The Atlas facility is a reproduction of AVM calcination and vitrification furnaces at 1/2 scale enclosed in a glove box. This facility is used for testing ruthenium volatility and containment in the vitrification process. The full-scale AVM inactive pilot facility is used for testing calcination and vitrification of new compositions of high-level waste and for developing new types of vitrification furnaces. The inactive test loop is for testing air cooling of glass containers. The full-scale AVH inactive pilot facility is used for testing AVH technology and has been in operation since late 1981

High-level waste glass compendium; what it tells us concerning the durability of borosilicate waste glass

International Nuclear Information System (INIS)

Cunnane, J.C.; Allison, J.

1993-01-01

Facilities for vitrification of high-level nuclear waste in the United States are scheduled for startup in the next few years. It is, therefore, appropriate to examine the current scientific basis for understanding the corrosion of high-level waste borosilicate glass for the range of service conditions to which the glass products from these facilities may be exposed. To this end, a document has been prepared which compiles worldwide information on borosilicate waste glass corrosion. Based on the content of this document, the acceptability of canistered waste glass for geological disposal is addressed. Waste glass corrosion in a geologic repository may be due to groundwater and/or water vapor contact. The important processes that determine the glass corrosion kinetics under these conditions are discussed based on experimental evidence from laboratory testing. Testing data together with understanding of the long-term corrosion kinetics are used to estimate radionuclide release rates. These rates are discussed in terms of regulatory performance standards

Crystallization in high-level waste glass: A review of glass theory and noteworthy literature

Energy Technology Data Exchange (ETDEWEB)

Christian, J. H. [Savannah River Site (SRS), Aiken, SC (United States). Savannah River National Lab. (SRNL)

2015-08-18

There is a fundamental need to continue research aimed at understanding nepheline and spinel crystal formation in high-level waste (HLW) glass. Specifically, the formation of nepheline solids (K/NaAlSiO₄) during slow cooling of HLW glass can reduce the chemical durability of the glass, which can cause a decrease in the overall durability of the glass waste form. The accumulation of spinel solids ((Fe, Ni, Mn, Zn)(Fe, Cr)₂O₄), while not detrimental to glass durability, can cause an array of processing problems inside HLW glass melters. In this review, the fundamental differences between glass and solid-crystals are explained using kinetic, thermodynamic, and viscosity arguments, and several highlights of glass-crystallization research, as it pertains to high-level waste vitrification, are described. In terms of mitigating spinel in the melter and both spinel and nepheline formation in the canister, the complexity of HLW glass and the intricate interplay between thermal, chemical, and kinetic factors further complicates this understanding. However, new experiments seeking to elucidate the contributing factors of crystal nucleation and growth in waste glass, and the compilation of data from older experiments, may go a long way towards helping to achieve higher waste loadings while developing more efficient processing strategies. Higher waste loadings and more efficient processing strategies will reduce the overall HLW Hanford Tank Waste Treatment and Immobilization Plant (WTP) vitrification facilities mission life.

Test Summary Report Vitrification Demonstration of an Optimized Hanford C-106/AY-102 Waste-Glass Formulation

International Nuclear Information System (INIS)

Goles, Ronald W.; Buchmiller, William C.; Hymas, Charles R.; MacIsaac, Brett D.

2002-01-01

In order to further the goal of optimizing Hanford?s HLW borosilicate flowsheet, a glass formulation effort was launched to develop an advanced high-capacity waste form exhibiting acceptable leach and crystal formation characteristics. A simulated C-106/AY-102 waste envelop inclusive of LAW pretreatment products was chosen as the subject of these nonradioactive optimization efforts. To evaluate this optimized borosilicate waste formulation under continuous dynamic vitrification conditions, a research-scale Joule-heated ceramic melter was used to demonstrate the advanced waste form?s flowsheet. The main objectives of this melter test was to evaluate (1) the processing characteristics of the newly formulated C-106/AY-102 surrogate melter-feed stream, (2) the effectiveness of sucrose as a glass-oxidation-state modifier, and (3) the impact of this reductant upon processing rates

GTS Duratek, phase I Hanford low-level waste melter tests: Final report

International Nuclear Information System (INIS)

Eaton, W.C.

1995-01-01

A multiphase program was initiated in 1994 to test commercially available melter technologies for the vitrification of the low-level waste (LLW) stream from defense waste stored in underground tanks at the Hanford Site in southeastern Washington State. Phase 1 of the melter demonstration tests using simulated LLW was completed during fiscal year 1995. This document is the final report on testing performed by GTS Duratek Inc. in Columbia, Maryland. GTS Duratek (one of the seven vendors selected) was chosen to demonstrate Joule heated melter technology under WHC subcontract number MMI-SVV-384215. The report contains description of the tests, observations, test data and some analysis of the data as it pertains to application of this technology for LLW vitrification. The document also contains summaries of the melter offgas reports issued as separate documents for the 100 kg melter (WHC-SD-WM-VI-028) and for the 1000 kg melter (WHC-SD-WM-VI-029)

Vitrification processes for fission product solutions

International Nuclear Information System (INIS)

Bonniaud, R.; Jouan, A.; Moncouyoux, J.P.; Sombret, C.

1982-10-01

The different processes for fission product vitrification in the world are reviewed. Continuous or discontinuous processes, induction or arc heating, in can melting or casting, tests with radioactive or simulated wastes and industrial realizations are described [fr

Tank waste remediation system high-level waste vitrification system development and testing requirements

International Nuclear Information System (INIS)

Calmus, R.B.

1995-01-01

This document provides the fiscal year (FY) 1995 recommended high-level waste melter system development and testing (D and T) requirements. The first phase of melter system testing (FY 1995) will focus on the feasibility of high-temperature operation of recommended high-level waste melter systems. These test requirements will be used to establish the basis for defining detailed testing work scope, cost, and schedules. This document includes a brief summary of the recommended technologies and technical issues associated with each technology. In addition, this document presents the key D and T activities and engineering evaluations to be performed for a particular technology or general melter system support feature. The strategy for testing in Phase 1 (FY 1995) is to pursue testing of the recommended high-temperature technologies, namely the high-temperature, ceramic-lined, joule-heated melter, referred to as the HTCM, and the high-frequency, cold-wall, induction-heated melter, referred to as the cold-crucible melter (CCM). This document provides a detailed description of the FY 1995 D and T needs and requirements relative to each of the high-temperature technologies

Conceptual design of a joule-heated ceramic melter for the DOE Fernald silos 1, 2, and 3 wastes

International Nuclear Information System (INIS)

Robinson, R.A.; Janke, D.S.; Peters, R.; Fekete, L.

1992-06-01

Vitrification of nuclear wastes has been under investigation since the mid-1950s. Most of the international communities experience has been with vitrification of high level nuclear wastes. In the US, this technology was developed by Battelle scientists at the DOEs Pacific Northwest Laboratories located at their Hanford site. Based on Laboratory and pilot-scale testing conducted at Hanford in the early 1970s, the DOE has constructed high level nuclear waste vitrification facilities at both Savannah River, South Carolina, and West Valley, New York, and is finalizing the design of a similar treatment facility at Hanford. Although these systems were designed to be fully remote due to the extreme radioactive hazards associated with this type of nuclear waste, technology transfer was successfully applied to the design of a vitrification process for the K-65 and uranium metal oxide wastes in a semi-remote operation at Fernald. This paper describes a conceptual design of a joule-heated, slurry-fed ceramic melter that was developed for vitrification of the DOE K-65 and metal oxide low level wastes at Fernald, Ohio

RECENT PROCESS AND EQUIPMENT IMPROVEMENTS TO INCREASE HIGH LEVEL WASTE THROUGHPUT AT THE DEFENSE WASTE PROCESSING FACILITY (DWPF)

International Nuclear Information System (INIS)

Smith, M; Allan Barnes, A; Jim Coleman, J; Robert Hopkins, R; Dan Iverson, D; Richard Odriscoll, R; David Peeler, D

2006-01-01

The Savannah River Site's (SRS) Defense Waste Processing Facility (DWPF), the world's largest operating high level waste (HLW) vitrification plant, began stabilizing about 35 million gallons of SRS liquid radioactive waste by-product in 1996. The DWPF has since filled over 2000 canisters with about 4000 pounds of radioactive glass in each canister. In the past few years there have been several process and equipment improvements at the DWPF to increase the rate at which the waste can be stabilized. These improvements have either directly increased waste processing rates or have desensitized the process and therefore minimized process upsets and thus downtime. These improvements, which include glass former optimization, increased waste loading of the glass, the melter glass pump, the melter heated bellows liner, and glass surge protection software, will be discussed in this paper

Properties of the platinoid fission products during vitrification of high-level radioactive waste

Science.gov (United States)

Gong, W.; Lutze, W.; Perez-Cardenas, F.; Matlack, K. S.; Pegg, I. L.

2006-05-01

Platinoid fission products present in high-level nuclear wastes present particular challenges to their treatment by vitrification. The platinoid metals Ru, Rh, Pd, and their compounds are sparingly soluble in borosilicate glass melts. During glass melting under oxidizing conditions, the platinoids form small crystals of highly dense solid intermetallic phases and oxides. Under reducing conditions, the platinoids form only intermetallic phases. A fraction of these crystals settles to the bottom of the melting furnace, forming an immobile sludge. The fraction settling reported in the literature is highly variable. In the present work, the fraction settling was found to be >90% under reducing conditions but only 10 to 20% under oxidizing conditions. The thickness of the sludge layer depends on the volume fraction of platinoid crystals in the sludge, which is poorly known (typically ~0.06 under oxidizing conditions). Since the electrical conductivity of the sludge can be >10X that of the melt, in joule-heated melters the presence of such a layer can lead to diversion of the electric current, thereby compromising melter operability. The time to failure by this mechanism is clearly of practical importance. A variety of data are required in order to estimate the time to failure due to this mechanism and such data must be obtained under conditions representative of those in a full-size melting furnace. We have acquired such data using a melting furnace installed in our laboratory. This furnace is a one-third scale prototype of the system to be used for the vitrification of defense HLW at Hanford, WA. In the present work, simulated Hanford HLW material was combined with glass formers to produce a melter feed slurry that was then spiked with the platinoids. Over one thousand chemical and optical analyses were performed on hundreds of samples taken from the feed, various locations inside the furnace, the glass melt during pouring, the solid glass, and various locations along

Stabilization of vitrified wastes: Task 4. Topical report, October 1994--September 1995

International Nuclear Information System (INIS)

Nowok, J.W.; Pflughoeft-Hassett, D.F.; Hassett, D.J.; Hurley, J.P.

1995-09-01

The goal of this task was to work with private industry to refine existing vitrification processes to produce a more stable vitrified product. The initial objectives were to (1) demonstrate a waste vitrification procedure for enhanced stabilization of waste materials and (2) develop a testing protocol to understand the long-term leaching behavior of the stabilized waste form. The testing protocol was expected to be based on a leaching procedure called the synthetic groundwater leaching procedure (SGLP). This task will contribute to the US DOE's identified technical needs in waste characterization, low-level mixed-waste processing, disposition technology, and improved waste forms. The proposed work was to proceed over 4 years in the following steps: literature surveys to aid in the selection and characterization of test mixtures for vitrification, characterization of optimized vitrified test wastes using advanced leaching protocols, and refinement and demonstration of vitrification methods leading to commercialization. For this year, literature surveys were completed, and computer modeling was performed to determine the feasibility of removing heavy metals from a waste during vitrification, thereby reducing the hazardous nature of the vitrified material and possibly producing a commercial metal concentrate. This report describes the following four subtasks: survey of vitrification technologies; survey of cleanup sites; selection and characterization of test mixtures for vitrification and crystallization; and selection of crystallization methods based on thermochemistry modeling

Feed Variability and Bulk Vitrification Glass Performance Assessment

International Nuclear Information System (INIS)

Mahoney, Lenna A.; Vienna, John D.

2005-01-01

The supplemental treatment (ST) bulk vitrification process will obtain its feed, consisting of low-activity waste (LAW), from more than one source. One purpose of this letter report is to describe the compositional variability of the feed to ST. The other is to support the M-62-08 decision by providing a preliminary assessment of the effectiveness of bulk vitrification (BV), the process that has been selected to perform supplemental treatment, in handling the ST feed envelope. Roughly nine-tenths of the ST LAW feed will come from the Waste Treatment Plant (WTP) pretreatment. This processed waste is expected to combine (1) a portion of the same LAW feed sent to the WTP melters and (2) a dilute stream that is the product of the condensate from the submerged-bed scrubber (SBS) and the drainage from the electrostatic precipitator (WESP), both of which are part of the LAW off-gas system. The manner in which the off-gas-product stream is concentrated to reduce its volume, and the way in which the excess LAW and off-gas product streams are combined, are part of the interface between WTP and ST and have not been determined. This letter report considers only one possible arrangement, in which half of the total LAW is added to the off-gas product stream, giving an estimated ST feed stream from WTP. (Total LAW equals that portion of LAW sent to the WTP LAW vitrification plant (WTP LAW) plus the LAW not currently treatable in the LAW vitrification plant due to capacity limitations (excess))

Status of high level and alpha bearing waste management in PNC

International Nuclear Information System (INIS)

Uematsu, Kunihiko

1982-04-01

For completing the nuclear fuel cycle in Japan, Power Reactor and Nuclear Fuel Development Corporation (PNC) has a role to promote the management of high level and alpha bearing wastes. For high level waste management, it is planned in Japan to initiate the operation of a vitrification pilot plant by 1987 for the development of the solidification process, and to make it possible to initiate trial disposal by 2015 for the development of geological disposal technology. In PNC, monolithic borosilicate glass was selected as the final form of solidification. Alpha bearing wastes have been produced in the mixed oxide fuel fabrication facility and the reprocessing plant in PNC; and the amount should increase considerably in the future in Japan. About these two areas of waste management, the policy and the research/development programs are described. (J.P.N.)

Vitrification of Hanford wastes in a joule-heated ceramic melter and evaluation of resultant canisterized product

International Nuclear Information System (INIS)

Chapman, C.C.; Buelt, J.L.; Slate, S.C.; Katayama, Y.B.; Bunnell, L.R.

1979-08-01

Experience gained in the week-long vitrification test and characterization of the glass produced in the run support the following conclusions: The Hanford waste simulated in this test can be readily vitrified in a joule-heated ceramic melter. Physical properties of the molten glass were entirely compatible with melter operation. The average feed rate of 106 kg/h is high enough to make the ceramic melter a feasible piece of equipment for vitrifying Hanford wastes. The glass produced in this trial had good chemical durability, 6(10) -5 g/cm 2 -d. When one of the canisters was purposely dropped onto a steel pad, the damage was limited to deformation of the steel can in the impact area, cracking of a weld, and fracturing of glass in the immediate vicinity of the impact area. No glass was released from the canister as a result of the drop test. The results of this vitrification test support the technical feasibility of vitrifying Hanford wastes by means of a joule-heated ceramic melter. Surface area for large glass castings is equivalent to the mass median particle diameters between 4.27 cm (1.75 in.) and 8.91 cm (3.51 in.) even when allowed to cool rapidly by standing in ambient air. Large canisters (up to 0.91 m in dia) can be cast without large voids while standing in air if the fill rate is over 100 kg/h. 34 figures, 10 tables

Evaluation of a high-level waste radiological maintenance facility

International Nuclear Information System (INIS)

Collins, K.J.

1998-01-01

The Savannah River Site''s (SRS) Defense Waste Processing Facility (DWPF) near Aiken, SC is the nation''s first and world''s largest high level waste vitrification facility. DWPF began, operations in March 1996 to process radioactive waste, consisting of a matrixed predominantly 137 Cs precipitate and a predominately 90 Sr and alpha emitting sludge, into boro-silicate glass for long term storage. Presently, DWPF is processing only sludge waste and is preparing to process a combination of sludge and precipitate waste. During precipitate operations, canister dose rates are expected to exceed 10 Sv hr -1 (1000 rem hr -1 ). In sludge-only operations, canister contact gamma dose rates are approximately 15 mSv hr -1 (1500 mrem hr -1 ). Transferable contamination levels have been greater than 10 mSv hr -1 (100 cm 2 ) -1 for beta-gamma emitters and into the millions of Bq (100 cm 2 ) -1 for the alpha emitting radionuclides. This paper presents an evaluation of the radiological maintenance areas and their ability to support radiological work

Development of analytical cell support for vitrification at the West Valley Demonstration Project. Topical report

Energy Technology Data Exchange (ETDEWEB)

Barber, F.H.; Borek, T.T.; Christopher, J.Z. [and others

1997-12-01

Analytical and Process Chemistry (A&PC) support is essential to the high-level waste vitrification campaign at the West Valley Demonstration Project (WVDP). A&PC characterizes the waste, providing information necessary to formulate the recipe for the target radioactive glass product. High-level waste (HLW) samples are prepared and analyzed in the analytical cells (ACs) and Sample Storage Cell (SSC) on the third floor of the main plant. The high levels of radioactivity in the samples require handling them in the shielded cells with remote manipulators. The analytical hot cells and third floor laboratories were refurbished to ensure optimal uninterrupted operation during the vitrification campaign. New and modified instrumentation, tools, sample preparation and analysis techniques, and equipment and training were required for A&PC to support vitrification. Analytical Cell Mockup Units (ACMUs) were designed to facilitate method development, scientist and technician training, and planning for analytical process flow. The ACMUs were fabricated and installed to simulate the analytical cell environment and dimensions. New techniques, equipment, and tools could be evaluated m in the ACMUs without the consequences of generating or handling radioactive waste. Tools were fabricated, handling and disposal of wastes was addressed, and spatial arrangements for equipment were refined. As a result of the work at the ACMUs the remote preparation and analysis methods and the equipment and tools were ready for installation into the ACs and SSC m in July 1995. Before use m in the hot cells, all remote methods had been validated and four to eight technicians were trained on each. Fine tuning of the procedures has been ongoing at the ACs based on input from A&PC technicians. Working at the ACs presents greater challenges than had development at the ACMUs. The ACMU work and further refinements m in the ACs have resulted m in a reduction m in analysis turnaround time (TAT).

Computer simulation of the off gas treatment process for the KEPCO pilot vitrification plant

International Nuclear Information System (INIS)

Kim, Hey Suk; Maeng, Sung Jun; Lee, Myung Chan

1999-01-01

Vitrification technology for treatment of low and intermediate radioactive wastes can remarkably reduce waste volume to about one twentieth of the initial volume as they are collected and converted into a very stable form. Therefore, it can minimize environmental impact when the vitrified waste is disposed of. But an off gas treatment system is necessary to apply this technology because air pollutants and radioisotopes are generated like those of other conventional incinerators during thermal oxidation process at high temperature. KEPCO designed and installed a pilot scale vitrification plant to demonstrate the feasibility of the vitrification process and then to make a conceptual design for a commercial vitrification facility. The purpose of this study was to simulate the off gas treatment system(OGTS) in order optimize the operating conditions. Mass balance and temperature profile in the off gas treatment system were simulated for different combinations of combustible wastes by computer simulation code named OGTS code and removal efficiency of each process was also calculated with change of design parameters. The OGTS code saved efforts,time and capital because scale and configuration of the system could be easily changed. The simulation result of the pilot scale off gas process as well as pilot tests will be of great use in the future for a design of the commercial vitrification facility. (author)

In situ vitrification program treatability investigation progress report

International Nuclear Information System (INIS)

Arrenholz, D.A.

1990-12-01

This document presents a summary of the efforts conducted under the in situ vitrification treatability study during the period from its initiation in FY-88 until FY-90. In situ vitrification is a thermal treatment process that uses electrical power to convert contaminated soils into a chemically inert and stable glass and crystalline product. Contaminants present in the soil are either incorporated into the product or are pyrolyzed during treatment. The treatability study being conducted at the Idaho National Engineering Laboratory by EG ampersand G Idaho is directed at examining the specific applicability of the in situ vitrification process to buried wastes contaminated with transuranic radionuclides and other contaminants found at the Subsurface Disposal Area of the Radioactive Waste Management Complex. This treatability study consists of a variety of tasks, including engineering tests, field tests, vitrified product evaluation, and analytical models of the ISV process. The data collected in the course of these efforts will address the nine criteria set forth in the Comprehensive Environmental Response, Compensation, and Liability Act, which will be used to identify and select specific technologies to be used in the remediation of the buried wastes at the Subsurface Disposal Area. 6 refs., 4 figs., 3 tabs

Preliminary hazards analysis -- vitrification process

International Nuclear Information System (INIS)

Coordes, D.; Ruggieri, M.; Russell, J.; TenBrook, W.; Yimbo, P.

1994-06-01

This paper presents a Preliminary Hazards Analysis (PHA) for mixed waste vitrification by joule heating. The purpose of performing a PHA is to establish an initial hazard categorization for a DOE nuclear facility and to identify those processes and structures which may have an impact on or be important to safety. The PHA is typically performed during and provides input to project conceptual design. The PHA is then followed by a Preliminary Safety Analysis Report (PSAR) performed during Title 1 and 2 design. The PSAR then leads to performance of the Final Safety Analysis Report performed during the facility's construction and testing. It should be completed before routine operation of the facility commences. This PHA addresses the first four chapters of the safety analysis process, in accordance with the requirements of DOE Safety Guidelines in SG 830.110. The hazards associated with vitrification processes are evaluated using standard safety analysis methods which include: identification of credible potential hazardous energy sources; identification of preventative features of the facility or system; identification of mitigative features; and analyses of credible hazards. Maximal facility inventories of radioactive and hazardous materials are postulated to evaluate worst case accident consequences. These inventories were based on DOE-STD-1027-92 guidance and the surrogate waste streams defined by Mayberry, et al. Radiological assessments indicate that a facility, depending on the radioactive material inventory, may be an exempt, Category 3, or Category 2 facility. The calculated impacts would result in no significant impact to offsite personnel or the environment. Hazardous materials assessment indicates that a Mixed Waste Vitrification facility will be a Low Hazard facility having minimal impacts to offsite personnel and the environment

Preliminary hazards analysis -- vitrification process

Energy Technology Data Exchange (ETDEWEB)

Coordes, D.; Ruggieri, M.; Russell, J.; TenBrook, W.; Yimbo, P. [Science Applications International Corp., Pleasanton, CA (United States)

1994-06-01

This paper presents a Preliminary Hazards Analysis (PHA) for mixed waste vitrification by joule heating. The purpose of performing a PHA is to establish an initial hazard categorization for a DOE nuclear facility and to identify those processes and structures which may have an impact on or be important to safety. The PHA is typically performed during and provides input to project conceptual design. The PHA is then followed by a Preliminary Safety Analysis Report (PSAR) performed during Title 1 and 2 design. The PSAR then leads to performance of the Final Safety Analysis Report performed during the facility`s construction and testing. It should be completed before routine operation of the facility commences. This PHA addresses the first four chapters of the safety analysis process, in accordance with the requirements of DOE Safety Guidelines in SG 830.110. The hazards associated with vitrification processes are evaluated using standard safety analysis methods which include: identification of credible potential hazardous energy sources; identification of preventative features of the facility or system; identification of mitigative features; and analyses of credible hazards. Maximal facility inventories of radioactive and hazardous materials are postulated to evaluate worst case accident consequences. These inventories were based on DOE-STD-1027-92 guidance and the surrogate waste streams defined by Mayberry, et al. Radiological assessments indicate that a facility, depending on the radioactive material inventory, may be an exempt, Category 3, or Category 2 facility. The calculated impacts would result in no significant impact to offsite personnel or the environment. Hazardous materials assessment indicates that a Mixed Waste Vitrification facility will be a Low Hazard facility having minimal impacts to offsite personnel and the environment.

Vitrification of Simulated Fernald K-65 Silo Waste at Low Temperature

International Nuclear Information System (INIS)

Jantzen, C.M.

1999-01-01

Vitrification is the technology that has been chosen to solidify approximately 18,000 tons of geologic mill tailings at the Fernald Environmental Management Project (FEMP) in Fernald, Ohio. The geologic mill tailings are residues from the processing of pitchlende ore during 1949-1958. These waste residues are contained in silos in Operable Unit 4 (OU4) at the FEMP facility. Operable Unit 4 is one of five operable units at the FEMP. Operable Unit 4 is one of five operable units at the FEMP. Operating Unit 4 consists of four concrete storage silos and their contents. Silos 1 and 2 contain K-65 mill tailing residues and a bentonite cap, Silo 3 contains non-radioactive metal oxides, and Silo 4 is empty

Process Options Description for Vitrification Flowsheet Model of INEEL Sodium Bearing Waste