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Sample records for level boiler blowdown

  1. Exergy analysis and evolutionary optimization of boiler blowdown heat recovery in steam power plants

    International Nuclear Information System (INIS)

    Vandani, Amin Mohammadi Khoshkar; Bidi, Mokhtar; Ahmadi, Fatemeh

    2015-01-01

    Highlights: • Heat recovery of boiler blow downed water using a flash tank is modeled. • Exergy destruction of each component is calculated. • Exergy efficiency of the whole system is optimized using GA and PSO algorithms. • Utilizing the flash tank increases the net power and efficiency of the system. - Abstract: In this study, energy and exergy analyses of boiler blowdown heat recovery are performed. To evaluate the effect of heat recovery on the system performance, a steam power plant in Iran is selected and the results of implementation of heat recovery system on the power plant are investigated. Also two different optimization algorithms including GA and PSO are established to increase the plant efficiency. The decision variables are extraction pressure from steam turbine and temperature and pressure of boiler outlet stream. The results indicate that using blowdown recovery technique, the net generated power increases 0.72%. Also energy and exergy efficiency of the system increase by 0.23 and 0.22, respectively. The optimization results show that temperature and pressure of boiler outlet stream have a higher effect on the exergy efficiency of the system in respect to the other decision variables. Using optimization methods, exergy efficiency of the system reaches to 30.66% which shows a 1.86% augmentation with regard to the situation when a flash tank is implemented.

  2. Mixture level models in Toshiba and General Electric blowdown experimental analysis

    International Nuclear Information System (INIS)

    Gebrim, A.N.

    1993-01-01

    Three different mixture level tracking methods to vertical flow channels were tested in two Blowdown experiments. The aim of the tests is to observe the Computational efficiency and the agreement of their results with the experimental data. The first method has been used in the system code ATHLET. The second one has been used in the system code developed at BNL. The third one is described in a report but there is no notice that it has been tested. The results show that the first and the third method produce good agreement with the experimental data. The third method need a fine nodalization to yield good results. (C.M.)

  3. Pos-calculation of blowdown experiments

    International Nuclear Information System (INIS)

    Gebrim, Anibal N.

    1997-01-01

    Three best estimate codes were utilized to analyse four blowdown separated tests. The experiments were created to study the pressure behavior, mass flow, mixture level movement, etc, related to the break area and the position. The theoretical results have a good agreement with the experimental results in three of the four tests. (author). 5 refs., 21 figs., 4 tabs

  4. Blowdown experiments and interpretation

    International Nuclear Information System (INIS)

    Rousseau, J.C.

    1975-01-01

    The CANON experiments which are being carried out in Grenoble, are intended for providing data for the development of a new theoretical analysis programmed in a computer code named BERTHA, which will predict the hydrodynamic phenomena of a blowdown accident, in a light water reactor. CANON experiments, carried out under adiabatic conditions, are a means of checking methods of pressure and temperature measurements. Presently, they allow the development of a new technique of measuring the mean void fraction in a section of the channel from epithermal neutron absorption, such measurements being made every one or two milliseconds. the BERTHA code is a one-dimensional model with the hypothesis of equal velocity of each phase, but taking into account a thermodynamic nonequilibrium. The energy flux at the phase interface is evaluated with a conduction model in the liquid layer at this interface. The numerical method used is a characteristic one. It is very slow as soon as the flow is in liquid phase, but it leads to an acceptable time-step in two-phase flow. Consequently, the method is well adapted to the problem of blowdown in which the fluid remains in liquid phase during a few milliseconds [fr

  5. Avoiding pressure shocks in HP blowdown lines; Vermeidung von Druckstossen in einer HD-Abschlammleitung

    Energy Technology Data Exchange (ETDEWEB)

    Stemme, R. [GESTRA AG, Bremen (Germany); Klackl, J. [EICHLER GmbH, Wien (Austria)

    2007-06-15

    Intermittent blowdown valves are installed in steam boilers as close as possible to the drum in order to avoid hydraulic pressure shocks. In the here presented case in the district heating plant Wels in Austria (gas-heated steam boiler 25 t/h 69 bar/290 C) this was not possible, and as a consequence the intermittent blowdown valves were damaged. By selecting valves suitable for this particular operating condition we have found a way to prevent pressure shocks. This example shows clearly that not only the operating data but also the right selection of the most suitable valve are of prime importance. (orig.)

  6. Blowdown heat transfer experiment, (1)

    International Nuclear Information System (INIS)

    Soda, Kunihisa; Yamamoto, Nobuo; Osaki, Hideki; Shiba, Masayoshi

    1976-09-01

    Blowdown heat transfer experiment has been carried out with a transparent test section to observe phenomena in coolant behavior during blowdown process. Experimental parameters are discharge position, initial system pressure, initial coolant temperature, power supply to heater rods and number of heater rods. At initial pressure 7-12 ata and initial power 6-50 kw per one heater rod, the flow condition in the test section is a major factor in determining time of DNB occurrence and physical process to DNB during blowdown. (auth.)

  7. Stress analysis of LOFT steam generator blowdown cross-over line

    International Nuclear Information System (INIS)

    Singh, J.N.

    1978-01-01

    The purpose of this report is to demonstrate compliance of the LOFT Steam Generator Blowdown Cross-Over Piping with the ASME Boiler and Pressure Vessel Code, Section III, Subsection NC. Deadweight, thermal expansion, seismic, LOCE, and LOCA loads have been considered. With the addition of two snubbers, as shown in this report, the system conforms to all requirements

  8. Forest blowdown and lake acidification

    International Nuclear Information System (INIS)

    Dobson, J.E.; Rush, R.M.; Peplies, R.W.

    1990-01-01

    The authors examine the role of forest blowdown in lake acidification. The approach combines geographic information systems (GIS) and digital remote sensing with traditional field methods. The methods of analysis consist of direct observation, interpretation of satellite imagery and aerial photographs, and statistical comparison of two geographical distributions-one representing forest blow-down and another representing lake chemistry. Spatial and temporal associations between surface water pH and landscape disturbance are strong and consistent in the Adirondack Mountains of New York. In 43 Adirondack Mountain watersheds, lake pH is associated with the percentage of the watershed area blown down and with hydrogen ion deposition (Spearman rank correlation coefficients of -0.67 and -0.73, respectively). Evidence of a temporal association is found at Big Moose Lake and Jerseyfield Lake in New York and the Lygners Vider Plateau of Sweden. They conclude that forest blowdown facilities the acidification of some lakes by altering hydrologic pathways so that waters (previously acidified by acid deposition and/or other sources) do not experience the neutralization normally available through contact with subsurface soils and bedrock. Increased pipeflow is suggested as a mechanism that may link the biogeochemical impacts of forest blowdown to lake chemistry

  9. Vapor generating unit blowdown arrangement

    International Nuclear Information System (INIS)

    McDonald, B.N.

    1978-01-01

    A vapor generating unit having a U-shaped tube bundle is provided with an orificed downcomer shroud and a fluid flow distribution plate between the lower hot and cold leg regions to promote fluid entrained sediment deposition in proximity to an apertured blowdown pipe

  10. Change in CNE boiler control level and stepback to overcome strong grid transients

    International Nuclear Information System (INIS)

    Lorenzetti, J.; Sablic, J.C.

    1991-01-01

    In Argentina the grid distribution is organized in such a way that the Embalse Power Plant is located in a place where power is produced. The most important places of power consumption are located near Buenos Aires city. Just one line connects Embalse with the consumption places. As a result of that condition the power is flowing through the interconnection line in such a way that every time a disturb cuts the line a strong power transient affects the Nuclear Power Plant. The changes in the boiler level control were done in order to avoid reactor trip, reactor stepback or turbine trip based on boiler level upsets. After several years of operation it was possible to verify that the new algorithm reduces the chances of plant outage increasing the confidence in the plant to overcome with success such transient. Every transient in the plant is analyzed in order to improve the control algorithm

  11. PPOOLEX experiments with a modified blowdown pipe outlet

    International Nuclear Information System (INIS)

    Laine, J.; Puustinen, M.; Raesaenen, A.

    2009-08-01

    This report summarizes the results of the experiments with a modified blowdown pipe outlet carried out with the PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through a vertical DN200 blowdown pipe to the condensation pool. Four reference experiments with a straight pipe and ten with the Forsmark type collar were carried out. The main purpose of the experiment series was to study the effect of a blowdown pipe outlet collar design on loads caused by chugging phenomena (rapid condensation) while steam is discharged into the condensation pool. The PPOOLEX test facility is a closed stainless steel vessel divided into two compartments, dry well and wet well. During the experiments the initial temperature level of the condensation pool water was either 20-25 or 50-55 deg. C. The steam flow rate varied from 400 to 1200 g/s and the temperature of incoming steam from 142 to 185 deg. C. In the experiments with 20-25 deg. C pool water, even 10 times higher pressure pulses were measured inside the blowdown pipe in the case of the straight pipe than with the collar. In this respect, the collar design worked as planned and removed the high pressure spikes from the blowdown pipe. Meanwhile, there seemed to be no suppressing effect on the loads due to the collar in the pool side in this temperature range. Registered loads in the pool were approximately in the same range (or even a little higher) with the collar as with the straight pipe. In the experiments with 50-55 deg. C pool water no high pressure pulses were measured inside the blowdown pipe either with the straight pipe or with the collar. In this case, more of the suppressing effect is probably due to the warmer pool water than due to the modified pipe outlet. It has been observed already in the earlier experiments with a straight pipe in the POOLEX and PPOOLEX facilities that warm pool water has a diminishing effect on

  12. PPOOLEX experiments with a modified blowdown pipe outlet

    Energy Technology Data Exchange (ETDEWEB)

    Laine, J.; Puustinen, M.; Raesaenen, A. (Lappeenranta Univ. of Technology, Nuclear Safety Research Unit (Finland))

    2009-08-15

    This report summarizes the results of the experiments with a modified blowdown pipe outlet carried out with the PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through a vertical DN200 blowdown pipe to the condensation pool. Four reference experiments with a straight pipe and ten with the Forsmark type collar were carried out. The main purpose of the experiment series was to study the effect of a blowdown pipe outlet collar design on loads caused by chugging phenomena (rapid condensation) while steam is discharged into the condensation pool. The PPOOLEX test facility is a closed stainless steel vessel divided into two compartments, dry well and wet well. During the experiments the initial temperature level of the condensation pool water was either 20-25 or 50-55 deg. C. The steam flow rate varied from 400 to 1200 g/s and the temperature of incoming steam from 142 to 185 deg. C. In the experiments with 20-25 deg. C pool water, even 10 times higher pressure pulses were measured inside the blowdown pipe in the case of the straight pipe than with the collar. In this respect, the collar design worked as planned and removed the high pressure spikes from the blowdown pipe. Meanwhile, there seemed to be no suppressing effect on the loads due to the collar in the pool side in this temperature range. Registered loads in the pool were approximately in the same range (or even a little higher) with the collar as with the straight pipe. In the experiments with 50-55 deg. C pool water no high pressure pulses were measured inside the blowdown pipe either with the straight pipe or with the collar. In this case, more of the suppressing effect is probably due to the warmer pool water than due to the modified pipe outlet. It has been observed already in the earlier experiments with a straight pipe in the POOLEX and PPOOLEX facilities that warm pool water has a diminishing effect on

  13. LMR steam generator blowdown with RETRAN

    International Nuclear Information System (INIS)

    Wei, T.Y.C.

    1985-01-01

    One of the transients being considered in the FSAR Chapter 15 analyses of anticipated LMR transients is the fast blowdown of a steam generator upon inadvertent actuation of the liquid metal/water reaction mitigation system. For the blowdown analysis, a stand-alone steam generator model for the IFR plant was constructed using RETRAN

  14. The test section of the COSIMA blowdown test facility

    International Nuclear Information System (INIS)

    Bruederle, F.; Hain, K.

    1980-08-01

    The test section of the COSIMA blowdown test facility has been designed as a geometric analogy of the core of a pressurized water reactor for a shortened single fuel rod simulator. Its design and instrumentation together with the whole loop allow to simulate out of pile and trace by measurements the energy and hydraulic conditions arising in a blowdown. Special attention is being given in this report to one particular design problem: the number of load cycles up to incipient cracking of the test section as a pressure vessel containing hot water at high pressures and subjected to extreme rates of temperature variation in excess of 300 K/min. The methods of calculating cyclic loads as specified in the German Technical Rules for Boilers (TRD) have been supplemented in such a way that the number of load cycles up to incipient cracking may now be determined not only by the mean wall temperature, which is difficult to measure, but equally also well by the outer wall temperature, which is easy to measure precisely. (orig.) [de

  15. Minimizing secondary coolant blowdown in HANARO

    International Nuclear Information System (INIS)

    Park, Y. C.; Woo, J. S.; Ryu, J. S.; Cho, Y. G.; Lim, N. Y.

    2000-01-01

    There is about 80m 3 /h loss of the secondary cooling water by evaporation, windage and blowdown during the operation of HANARO, 30MW research reactor. The evaporation and the windage is necessary loss to maintain the performance of cooling tower, but the blowdown is artificial lose to get rid of the foreign material and to maintain the quality of the secondary cooling water. Therefore, minimizing the blowdown loss was studied. It was confirmed, through the relation of the number of cycle and the loss rate of secondary coolant, that the number of cycle is saturated to 12 without blowdown because of the windage loss. When the secondary coolant is treated by high Ca-hardness treatment program (the number of cycle > 10) to maintain the number of cycle around 12 without blowdown, only the turbidity exceeds the limit. By adding filtering system it was confirmed, through the relation of turbidity and filtering rate of secondary cooling water, that the turbidity is reduced below the limit (5 deg.) by 2% of filtering rate without blowdown. And it was verified, through the performance test of back-flow filtering unit, that this unit gets rid of foreign material up to 95% of the back-flow and that the water can be reused as coolant. Therefore, the secondary cooling water can be treated by the high Ca-hardness program and filter system without blowdown

  16. OPTIMIZATION OF TRANSIEN PROCESSES OF WATER LEVEL VARIATION IN DRUM OF STEAM BOILERS

    Directory of Open Access Journals (Sweden)

    G. T. Kulakov

    2014-01-01

    Full Text Available The work of regulator in general three-impulse automatic control system of water level in drum of boiler doesn’t supply quality of internal and external disturbance attack (presentation of regulation mistakes. That is why it is needed to improve. Different methods of proportional plus reset controller regulation of three-phase automatic feed control system are considered. There were suggested new methods to improve the quality of regulation of water level in boilers. Here the step system of automatic regulation was determined, on the base of transfer function.It is noticed that optimal transient processes supply calculation of numerical value of transmission factor of regulator at g =2,618, it is more then was recommended, but statistic mistakes remain. The transient simulation method in fast-time scale is recommended, this allow to determine early the value of statistic mistake of regulation by disturbances of reheated steam consumption and properly change the task to compensating device of step automatic control system. And numerical value of time constant criteria  should be calculated on the base of numbers of golden section(Phi, taking into account the definite time constant of lead section and time-lag, time-lag on controlled influence channel, and also taking into account maximum value of controlled influence. This method allow to reduce in two times the total time of regulation, to decrease absolute mistake of regulation in three times, and maximum value of regulation influence by feedwater in 1,7 times.

  17. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    In the present work a framework for optimizing the design of boilers for dynamic operation has been developed. A cost function to be minimized during the optimization has been formulated and for the present design variables related to the Boiler Volume and the Boiler load Gradient (i.e. ring rate...... on the boiler) have been dened. Furthermore a number of constraints related to: minimum and maximum boiler load gradient, minimum boiler size, Shrinking and Swelling and Steam Space Load have been dened. For dening the constraints related to the required boiler volume a dynamic model for simulating the boiler...... performance has been developed. Outputs from the simulations are shrinking and swelling of water level in the drum during for example a start-up of the boiler, these gures combined with the requirements with respect to allowable water level uctuations in the drum denes the requirements with respect to drum...

  18. PPOOLEX experiments with two parallel blowdown pipes

    Energy Technology Data Exchange (ETDEWEB)

    Laine, J.; Puustinen, M.; Raesaenen, A. (Lappeenranta Univ. of Technology, Nuclear Safety Research Unit (Finland))

    2011-01-15

    This report summarizes the results of the experiments with two transparent blowdown pipes carried out with the scaled down PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through either one or two vertical transparent blowdown pipes to the condensation pool. Five experiments with one pipe and six with two parallel pipes were carried out. The main purpose of the experiments was to study loads caused by chugging (rapid condensation) while steam is discharged into the condensation pool filled with sub-cooled water. The PPOOLEX test facility is a closed stainless steel vessel divided into two compartments, dry well and wet well. In the experiments the initial temperature of the condensation pool water varied from 12 deg. C to 55 deg. C, the steam flow rate from 40 g/s to 1 300 g/s and the temperature of incoming steam from 120 deg. C to 185 deg. C. In the experiments with only one transparent blowdown pipe chugging phenomenon didn't occur as intensified as in the preceding experiments carried out with a DN200 stainless steel pipe. With the steel blowdown pipe even 10 times higher pressure pulses were registered inside the pipe. Meanwhile, loads registered in the pool didn't indicate significant differences between the steel and polycarbonate pipe experiments. In the experiments with two transparent blowdown pipes, the steamwater interface moved almost synchronously up and down inside both pipes. Chugging was stronger than in the one pipe experiments and even two times higher loads were measured inside the pipes. The loads at the blowdown pipe outlet were approximately the same as in the one pipe cases. Other registered loads around the pool were about 50-100 % higher than with one pipe. The experiments with two parallel blowdown pipes gave contradictory results compared to the earlier studies dealing with chugging loads in case of multiple pipes. Contributing

  19. 30 CFR 56.13030 - Boilers.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 56.13030 Section 56.13030 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Compressed Air and Boilers § 56.13030 Boilers. (a) Fired pressure vessels (boilers) shall be equipped with water level gauges, pressure gauges...

  20. 30 CFR 57.13030 - Boilers.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 57.13030 Section 57.13030 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Compressed Air and Boilers § 57.13030 Boilers. (a) Fired pressure vessels (boilers) shall be equipped with water level gauges, pressure...

  1. A theoretical approach for energy saving in industrial steam boilers

    International Nuclear Information System (INIS)

    Sabry, T.I.; Mohamed, N.H.; Elghonimy, A.M.

    1993-01-01

    Optimization of the performance characteristics of such a steam boiler has been analyzed theoretically. Suitable thermodynamic relations have been utilized here to construct a computer model that would carry out the boiler performance characteristics at different operating parameters (e.g.; amount of excess air, fuel type, rate of blowdown preheating of combustion air and flow gases temperature). The results demonstrate that this computer model is to be used successfully in selecting the different operating parameters of the steam boiler at variant loads considering the best economical operation. Besides, this model can be used to investigate the sensitivity of the performance characteristics to the deviation of the boiler operating parameters from their optimum values. It was found also that changing the operating parameters beside the type of fuel in a boiler affects its performance characteristics. 3 figs

  2. Dynamic Boiler Performance

    DEFF Research Database (Denmark)

    Sørensen, Kim

    Traditionally, boilers have been designed mainly focussing on the static operation of the plant. The dynamic capability has been given lower priority and the analysis has typically been limited to assuring that the plant was not over-stressed due to large temperature gradients. New possibilities...... developed. Analyzing boilers for dynamic operation gives rise to a number of opposing aims: shrinking and swelling, steam quality, stress levels, control system/philosophy, pressurization etc. Common for these opposing aims is that an optimum can be found for selected operation conditions. The framework has...... for buying and selling energy has increased the focus on the dynamic operation capability, efciency, emissions etc. For optimizing the design of boilers for dynamic operation a quantication of the dynamic capability is needed. A framework for optimizing design of boilers for dynamic operation has been...

  3. HR boiler

    Energy Technology Data Exchange (ETDEWEB)

    1982-08-01

    A number of manufacturers of central heating boilers in the Netherlands have produced high-efficiency boilers, all carrying the GIVEG-HR seal of approval (GIVEG is the manufacturers' association in the Netherlands, and HR stands for 'hoog rendement': high efficiency). Efficiences were considerably improved by reducing flue, idling and radiation losses. Control and safety, discharges of flue gases and condensate need special attention. Whether installation of a GIVEG-HR boiler is profitable in view of the cost/profit ratio, will have to be determined from case to case. N.V. Nederlandse Gasunie felt it was time to present the facts so far in a way specially aimed at the construction industry. This special edition of 'Gas and Architecture' answers a number of questions which the architect or consultant engineer might have in particular before advising on the installation of the new boiler in houses and other buildings in the interests of energy saving. A technical description of the HR boiler covers the backgrounds of its development and considers the role of the Netherlands government as regards to the introduction of the boiler.

  4. Construction of the blowdown and condensation loop

    Energy Technology Data Exchange (ETDEWEB)

    Park, Choon Kyung; Song, Chul Kyung; Cho, Seok; Chun, S. Y.; Chung, Moon Ki

    1997-12-01

    The blowdown and condensation loop (B and C loop) has been constructed to get experimental data for designing the safety depressurization system (SDS) and steam sparger which are considered to implement in the Korea Next Generation Reactor (KNGR). In this report, system description on the B and C loop is given in detail, which includes the drawings and technical specification of each component, instrumentation and control system, and the operational procedures and the results of the performance testing. (author). 7 refs., 11 tabs., 48 figs.

  5. LOFT system structural response during subcooled blowdown

    International Nuclear Information System (INIS)

    Martinell, J.S.

    1978-01-01

    The Loss-of-Fluid Test (LOFT) facility is a highly instrumented, pressurized water reactor test system designed to be representative of large pressurized water reactors (LPWRs) for the simulation of loss-of-coolant accidents (LOCAs). Detailed structural analysis and appropriate instrumentation (accelerometers and strain gages) on the LOFT system provided information for evaluation of the structural response of the LOFT facility for loss-of-coolant experiment (LOCE) induced loads. In general, the response of the system during subcooled blowdown was small with typical structural accelerations below 2.0 G's and dynamic strains less than 150 x 10 - 6 m/m. The accelerations measured at the steam generator and simulated steam generator flange exceeded LOCE design values; however, integration of the accelerometer data at these locations yielded displacements which were less than one half of the design values associated with a safe shutdown earthquake (SSE), which assures structural integrity for LOCE loads. The existing measurement system was adequate for evaluation of the LOFT system response during the LOCEs. The conditions affecting blowdown loads during nuclear LOCEs will be nearly the same as those experienced during the nonnuclear LOCEs, and the characteristics of the structural response data in both types of experiments are expected to be the same. The LOFT system is concluded to be adequately designed and further analysis of the LOFT system with structural codes is not required for future LOCE experiments

  6. Efficient boiler operations sourcebook

    Energy Technology Data Exchange (ETDEWEB)

    Payne, F.W. (comp.)

    1985-01-01

    This book emphasizes the practical aspects of industrial and commercial boiler operations. It starts with a comprehensive review of general combustion and boiler fundamentals and then deals with specific efficiency improvement methods, and the cost savings which result. The book has the following chapter headings: boiler combustion fundamentals; boiler efficiency goals; major factors controlling boiler efficiency; boiler efficiency calculations; heat loss; graphical solutions; preparation for boiler testing; boiler test procedures; efficiency-related boiler maintenance procedures; boiler tune-up; boiler operational modifications; effect of water side and gas side scale deposits; load management; auxillary equipment to increase boiler efficiency; air preheaters and economizers; other types of auxillary equipment; combustion control systems and instrumentation; boiler O/sub 2/ trim controls; should you purchase a new boiler.; financial evaluation procedures; case studies. The last chapter includes a case study of a boiler burning pulverized coal and a case study of stoker-fired coal.

  7. PIV measurement at the blowdown pipe outlet

    International Nuclear Information System (INIS)

    Puustinen, M.; Laine, J.; Raesaenen, A.; Pyy, L.; Telkkae, J.

    2013-04-01

    This report summarizes the findings of the PIV measurement tests carried out in January - February 2013 with the scaled down PPOOLEX test facility at LUT. The main objective of the tests was to find out the operational limits of the PIV system regarding suitable test conditions and correct values of different adjustable PIV parameters. An additional objective was to gather CFD grade data for verification/validation of numerical models. Both water and steam injection tests were carried out. PIV measurements with cold water injection succeeded well. Raw images were of high quality, averaging over the whole measurement period could be done and flow fields close to the blowdown pipe outlet could be determined. In the warm water injection cases the obtained averaged velocity field images were harder to interpret, especially if the blowdown pipe was also filled with warm water in the beginning of the measurement period. The absolute values of the velocity vectors seemed to be smaller than in the cold water injection cases. With very small steam flow rates the steam/water interface was inside the blowdown pipe and quite stable in nature. The raw images were of good quality but due to some fluctuation in the velocity field averaging of the velocity images over the whole measured period couldn't be done. Condensation of steam in the vicinity of the pipe exit probably caused these fluctuations. A constant outflow was usually followed by a constant inflow towards the pipe exit. Vector field images corresponding to a certain phase of the test could be extracted and averaged but this would require a very careful analysis so that the images could be correctly categorized. With higher steam flow rates rapid condensation of large steam bubbles created small gas bubbles which were in front of the measurement area of the PIV system. They disturbed the measurements by reflecting laser light like seeding particles and therefore the raw images were of poor quality and they couldn't be

  8. The NRU blowdown test facility commissioning program

    Energy Technology Data Exchange (ETDEWEB)

    Walsworth, J A; Zanatta, R J; Yamazaki, A R; Semeniuk, D D; Wong, W; Dickson, L W; Ferris, C E; Burton, D H [Atomic Energy of Canada Ltd., Chalk River, ON (Canada). Chalk River Nuclear Labs.

    1990-12-31

    A major experimental program has been established at the Chalk River Nuclear Laboratories (CRL) that will provide essential data on the thermal and mechanical behaviour of nuclear fuel under abnormal reactor operating conditions and on the transient release, transport and deposition of fission product activity from severely degraded fuel. A number of severe fuel damage (SFD) experiments will be conducted within the Blowdown Test Facility (BTF) at CRL. A series of experiments are being conducted to commission this new facility prior to the SFD program. This paper describes the features and the commissioning program for the BTF. A development and testing program is described for critical components used on the reactor test section. In-reactor commissioning with a fuel assembly simulator commenced in 1989 June and preliminary results are given. The paper also outlines plans for future all-effects, in-reactor tests of CANDU-designed fuel. (author). 11 refs., 3 tabs., 7 figs.

  9. A correlation for safety valve blowdown and ring settings

    International Nuclear Information System (INIS)

    Singh, A.; Shak, D.

    1982-01-01

    The blowdown of a spring loaded safety valve is defined as the difference between the pressure at which the valve opens and the pressure at which the valve fully closes under certain fluid flow conditions. Generally, the blowdown is expressed in terms of percentage of the opening pressure. An extensive series of tests carried out in the EPRI/PWR Utilities Valve Test Program has shown that the blowdown of safety valves can in general be strongly dependent upon the valve geometry and other parameters such as ring adjustments, spring stiffness, backpressure etc. In the present study, correlations have been developed using the EPRI safety valve test data to predict the expected blowdown as a function of adjustment ring settings for geometrically similar valves under steam discharge conditions. The correlation is validated against two different size Dresser valves

  10. Transient analysis of blowdown thrust force under PWR LOCA

    International Nuclear Information System (INIS)

    Yano, Toshikazu; Miyazaki, Noriyuki; Isozaki, Toshikuni

    1982-10-01

    The analytical results of blowdown characteristics and thrust forces were compared with the experiments, which were performed as pipe whip and jet discharge tests under the PWR LOCA conditions. The blowdown thrust forces obtained by Navier-Stokes momentum equation about a single-phase, homogeneous and separated two-phase flow, assuming critical pressure at the exit if a critical flow condition was satisfied. The following results are obtained. (1) The node-junction method is useful for both the analyses of the blowdown thrust force and of the water hammer phenomena. (2) The Henry-Fauske model for subcooled critical flow is effective for the analysis of the maximum thrust force under the PWR LOCA conditions. The jet thrust parameter of the analysis and experiment is equal to 1.08. (3) The thrust parameter of saturated blowdown has the same one with the value under pressurized condition when the stagnant pressure is chosen as the saturated one. (4) The dominant terms of the blowdown thrust force in the momentum equation are the pressure and momentum terms except that the acceleration term has large contribution only just after the break. (5) The blowdown thrust force in the analysis greatly depends on the selection of the exit pressure. (author)

  11. Contribution to the theory of the two phase blowdown phenomenon

    International Nuclear Information System (INIS)

    Hutcherson, M.N.

    1975-12-01

    In order to accurately model the two phase portion of a pressure vessel blowdown, it becomes necessary to understand the bubble growth mechanism within the vessel during the early period of the decompression, the two phase flow behavior within the vessel, and the applicability of the available two phase critical flow models to the blowdown transient. To aid in providing answers to such questions, a small scale, separate effects, isothermal blowdown experiment has been conducted in a small pressure vessel. The tests simulated a full open, double ended, guillotine break in a large diameter, short exhaust duct from the vessel. The vaporization process at the initiation of the decompression is apparently that of thermally dominated bubble growth originating from the surface cavities inside the system. Thermodynamic equilibrium of the remaining fluid within the vessel existed in the latter portion of the decompression. A nonuniform distribution of fluid quality within the vessel was also detected in this experiment. By comparison of the experimental results from this and other similar transient, two phase critical flow studies with steady state, small duct, two phase critical flow data, it is shown that transient, two phase critical flow in large ducts appears to be similar to steady state, two phase critical flow in small ducts. Analytical models have been developed to predict the blowdown characteristics of a system during subcooled decompression, the bubble growth regime of blowdown, and also in the nearly dispersed period of depressurization. This analysis indicates that the system pressure history early in the blowdown is dependent on the internal vessel surface area, the internal vessel volume, and also on the exhaust flow area from the system. This analysis also illustrates that the later period of decompression can be predicted based on thermodynamic equilibrium

  12. Computational modeling and analysis of heavy water losses in boiler blow down with different positions of BBW-V100 at KANUPP

    International Nuclear Information System (INIS)

    Maqbool, M. U.

    2012-01-01

    The term blowdown is referred to the boilers and steam generators. Blowing down water from the steam generators maintains the chemistry of the feedwater and helps prevent scaling or sludge formation. In a nuclear power plant, the primary loop contains some activity in the form of tritium content. In boilers, primary and secondary systems interface and due to the pressure difference there is always a chance of mixing of primary and secondary fluids in event of tube leak. This primary fluid i.e., heavy water in our case can be lost through the blowdown lines after mixing with the feedwater. This thesis is a computational work for the determination of heavy water losses through the blowdown lines. (author)

  13. Steam blowdown experiments with the condensation pool test rig

    International Nuclear Information System (INIS)

    Purhonen, H.; Puustinen, M.; Laine, J.; Raesaenen, A.; Kyrki-Rajamaeki, R.; Vihavainen, J.

    2005-01-01

    During a possible loss-of-coolant accident (Local) a large amount of non-condensable (nitrogen) and condensable (steam) gas is blown from the upper drywell of the containment to the condensation pool through the blowdown pipes at the boiling water reactors (BWRs). The wet well pool serves as the major heat sink for condensation of steam. The blowdown causes both dynamic and structural loads to the condensation pool. There might also be a risk that the gas discharging to the pool could push its way to the emergency core cooling systems (ECCS) and undermine their performance. (author)

  14. LOFT blowdown loop piping thermal analysis Class I review

    International Nuclear Information System (INIS)

    Kinnaman, T.L.

    1978-01-01

    In accordance with ASME Code, Section III requirements, all analyses of Class I components must be independently reviewed. Since the LOFT blowdown loop piping up through the blowdown valve is a Class I piping system, the thermal analyses are reviewed. The Thermal Analysis Branch comments to this review are also included. It is the opinion of the Thermal Analysis Branch that these comments satisfy all of the reviewers questions and that the analyses should stand as is, without additional considerations in meeting the ASME Code requirements and ANC Specification 60139

  15. Blowdown heat transfer surface in RELAP4/MOD6

    International Nuclear Information System (INIS)

    Nelson, R.A.; Sullivan, L.H.

    1978-01-01

    New heat transfer correlations for both PWR and BWR blowdowns have been implemented in the RELAP4/MOD6 program. The concept of a multidimensional surface is introduced with the heat flux from a given heat transfer correlation or correlations depicted as a mathematical surface that is dependent upon quality, wall superheat, mass flow and pressure. The heat transfer logic has been modularized to facilitate replacing boiling curves for future correlation data comparisons and investigations. To determine the validity of the blowdown surface, comparison has been performed using data from the Semiscale experimental facility. (author)

  16. Occurrence of critical heat flux during blowdown with flow reversal

    International Nuclear Information System (INIS)

    Leung, J.C.M.

    1976-04-01

    A small-scale experiment using Freon-11 at 130 0 F and 65 psia in a well-instrumented transparent annular test section was used to study the occurrence of critical heat flux (CHF) during blowdown with flow reversal. The inner stainless steel tube of the annulus was uniformly heated over its 2 ft length. Inlet and exit void fractions were measured by a capacitance technique. Flow regime transition was observed with high speed photography. A 1-hr contact time between Freon-11 and nitrogen at 130 0 F and 60 psig was found to greatly affect the steady-state subcooled boiling initial conditions. Delay in bubble growth was observed in adiabatic blowdown runs. This was caused by the thermodynamic nonequilibrium conditions required for the unstable bubble growth. For the diabatic runs, equilibrium was more closely approached in the test section during the early phase of blowdown. Critical heat flux did not occur immediately during the flow decay in an approximately 60 msec reversal period. The first or early CHF which occurred at about 400 msec was independent of the blowdown volume and did not propagate upward. An annular flow pattern appeared at the onset of this CHF which occurred only at the lower 8 in. of the heated zone

  17. Application of RELAP5 to a pipe blowdown experiment

    International Nuclear Information System (INIS)

    Carlson, K.E.; Ransom, V.H.; Wagner, R.J.

    1980-01-01

    The application of the RELAP5 computer program to a pipe blowdown experiment is described in this paper. The basic hydrodynamic model, constitutive relations, and special process models included in RELAP5 are also briefly discussed. The results of this application confirm the effectiveness of using a choked flow model

  18. Chemical approaches to zero blowdown operation (TP93-05)

    International Nuclear Information System (INIS)

    Geiger, G.E.; Ogg, J.; Hatch, M.R.

    1993-03-01

    Zero blowdown operation was evaluated at a cooling tower at the Stanford Linear Accelerator Center in an attempt to eliminate cooling water discharge. Testing was performed with and without acid feed for pH control using a state-of-the-art treatment which contained polymer, phosphonate, and azole. Supplemental additional of a proprietary calcium carbonate scale inhibitor was also evaluated

  19. Boilers, evaporators, and condensers

    International Nuclear Information System (INIS)

    Kakac, S.

    1991-01-01

    This book reports on the boilers, evaporators and condensers that are used in power plants including nuclear power plants. Topics included are forced convection for single-phase side heat exchangers, heat exchanger fouling, industrial heat exchanger design, fossil-fuel-fired boilers, once through boilers, thermodynamic designs of fossil fuel-first boilers, evaporators and condensers in refrigeration and air conditioning systems (with respect to reducing CFC's) and nuclear steam generators

  20. Multiple blowdown pipe experiments with the PPOOLEX facility

    International Nuclear Information System (INIS)

    Puustinen, M.; Laine, J.; Raesaenen, A.

    2011-03-01

    This report summarizes the results of the experiments with two steel blowdown pipes carried out with the scaled down PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through the blowdown pipes to the condensation pool. The main purpose of the experiment series was to study chugging phenomena (rapid condensation) while steam is discharged through two parallel blowdown pipes into the condensation pool filled with sub-cooled water. Particularly, the aim was to study if the pipe material (polycarbonate) used in the earlier experiment series with two blowdown pipes has had an effect on the general chugging behaviour and measured loads. In the experiments the initial temperature of the pool water was 20 deg. C. The steam flow rate ranged from 220 g/s to 2 350 g/s and the temperature of incoming steam from 148 deg. C to 207 deg. C. The formation and collapse of steam bubbles and the movement of the steam/water interface inside the pipes was non-synchronous. There could be even a 70 ms time difference between the occurrences of steam bubble collapses at the outlets of the two pipes. There was no clear pattern in which pipe the steam bubble first starts to collapse. Several successive bubbles could collapse first in either pipe but then the order changed for a single or several cycles. High pressure loads were measured inside the blowdown pipes due to rapid condensation of the steam volumes in the pipes and resulting water hammer effects. The loads seemed to be higher in pipe 1 than in pipe 2. An explanation for this could be a possible unequal distribution of steam flow between the two pipes. The pipe material has an effect on the condensation phenomena inside the blowdown pipes. A huge difference in the measured pressure curves inside the pipes could be observed compared to the experiments with the polycarbonate pipes. With the same test conditions the amplitude of the

  1. Multiple blowdown pipe experiments with the PPOOLEX facility

    Energy Technology Data Exchange (ETDEWEB)

    Puustinen, M.; Laine, J.; Raesaenen, A. (Lappeenranta Univ. of Technology, Nuclear Safety Research Unit (Finland))

    2011-03-15

    This report summarizes the results of the experiments with two steel blowdown pipes carried out with the scaled down PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through the blowdown pipes to the condensation pool. The main purpose of the experiment series was to study chugging phenomena (rapid condensation) while steam is discharged through two parallel blowdown pipes into the condensation pool filled with sub-cooled water. Particularly, the aim was to study if the pipe material (polycarbonate) used in the earlier experiment series with two blowdown pipes has had an effect on the general chugging behaviour and measured loads. In the experiments the initial temperature of the pool water was 20 deg. C. The steam flow rate ranged from 220 g/s to 2 350 g/s and the temperature of incoming steam from 148 deg. C to 207 deg. C. The formation and collapse of steam bubbles and the movement of the steam/water interface inside the pipes was non-synchronous. There could be even a 70 ms time difference between the occurrences of steam bubble collapses at the outlets of the two pipes. There was no clear pattern in which pipe the steam bubble first starts to collapse. Several successive bubbles could collapse first in either pipe but then the order changed for a single or several cycles. High pressure loads were measured inside the blowdown pipes due to rapid condensation of the steam volumes in the pipes and resulting water hammer effects. The loads seemed to be higher in pipe 1 than in pipe 2. An explanation for this could be a possible unequal distribution of steam flow between the two pipes. The pipe material has an effect on the condensation phenomena inside the blowdown pipes. A huge difference in the measured pressure curves inside the pipes could be observed compared to the experiments with the polycarbonate pipes. With the same test conditions the amplitude of the

  2. Experiment data report for semiscale Mod-1 test S-02-3 (blowdown heat transfer test)

    International Nuclear Information System (INIS)

    Crapo, H.S.; Jensen, M.F.; Sackett, K.E.

    1975-09-01

    Recorded test data are presented for Test S-02-3 of the Semiscale Mod-1 blowdown heat transfer test series. Test S-02-3 was conducted from an initial cold leg fluid temperature of 544 0 F and an initial pressure of 2,263 psig. A simulated double-ended offset shear cold leg break was used to investigate the system response to a depressurization transient with a moderately heated core (75 percent design power level). An electrically heated core was used in the pressure vessel to simulate the effects of a nuclear core. System flow was also set at the 75 percent design level to achieve full core temperature differential. The flow resistance of the intact loop was based on core area scaling. During system depressurization, core power was reduced from the initial level of 1.2 MW in such a manner as to simulate the surface heat flux response of the LOFT nuclear fuel rods until such time that departure from nucleate boiling (DNB) occurs. Blowdown to the pressure suppression system was accomplished without simulated emergency core coolant injection or pressure suppression system coolant spray

  3. Computer calculations of air and steam blowdown suppression

    International Nuclear Information System (INIS)

    Norris, D.M. Jr.; McMaster, W.H.; Landram, C.S.; Quinones, D.F.; Gong, E.Y.; Macken, N.A.

    1980-01-01

    We describe a computer code that combines an Eulerian incompressible-fluid algorithm (SOLA) with a Lagrangian finite-element shell algorithm. The former models the fluid and the latter models the containing structure in an analysis of pressure suppression in boiling-water reactors. The code (PELE-IC) calculates loads and structural response from air blow-down and from the oscillatory condensation of steam bubbles in a water pool. The fluid, structure, and coupling algorithms are tested by recalculating problems that have known analytical solutions, including tank drainage, spherical bubble growth, coupling for circular plates, and submerged cylinder vibration. Code calculations are also compared with the results of small-scale blowdown experiments. (orig.)

  4. Membrane distillation of industrial cooling tower blowdown water

    Directory of Open Access Journals (Sweden)

    N.E. Koeman-Stein

    2016-06-01

    Full Text Available The potential of membrane distillation for desalination of cooling tower blowdown water (CTBD is investigated. Technical feasibility is tested on laboratory and pilot scale using real cooling tower blowdown water from Dow Benelux in Terneuzen (Netherlands. Two types of membranes, polytetrafluorethylene and polyethylene showed good performance regarding distillate quality and fouling behavior. Concentrating CTBD by a factor 4.5 while maintaining a flux of around 2 l/m2*h was possible with a water recovery of 78% available for reuse. Higher concentration factors lead to severe decrease in flux which was caused by scaling. Membrane distillation could use the thermal energy that would otherwise be discharged of in a cooling tower and function as a heat exchanger. This reduces the need for cooling capacity and could lead to a total reduction of 37% water intake for make-up water, as well as reduced energy and chemicals demands and greenhouse gas emissions.

  5. PWR-blowdown heat transfer separate effects program

    International Nuclear Information System (INIS)

    Thomas, D.G.

    1976-01-01

    The ORNL Pressurized-Water Reactor Blowdown Heat Transfer (PWR-BDHT) Program is an experimental separate-effects study of the relations among the principal variables that can alter the rate of blowdown, the presence of flow reversal and rereversal, time delay to critical heat flux, the rate at which dryout progresses, and similar time-related functions that are important to LOCA analysis. Primary test results are obtained from the Thermal-Hydraulic Test Facility (THTF). Supporting experiments are carried out in several additional test loops - the Forced Convection Test Facility (FCTF), an air-water loop, a transient steam-water loop, and a low-temperature water mockup of the THTF heater rod bundle. The studies to date are described

  6. Early results of gate valve flow interruption blowdown tests

    International Nuclear Information System (INIS)

    DeWall, K.G.

    1988-01-01

    The preliminary results of the USNRC/INEL high-energy BWR line break flow interruption testing are presented. Two representative nuclear valve assemblies were cycled under design basis Reactor Water Cleanup pipe break conditions to provide input for the technical basis for resolving the Nuclear Regulatory Commission's Generic Issue 87. The effects of the blowdown hydraulic loadings on valve operability, especially valve closure stem forces, were studied. The blowdown tests showed that, given enough thrust, typical gate valves will close against the high flow resulting from a line break. The tests also showed that proper operator sizing depends on the correct identification of values for the sizing equation. Evidence exists that values used in the past may not be conservative for all valve applications. The tests showed that improper operator lock ring installation following test or maintenance can invalidate in-situ test results and prevent the valve from performing its design function. 2 refs., 12 figs., 2 tabs

  7. Condensation pool experiments with steam using DN200 blowdown pipe

    International Nuclear Information System (INIS)

    Laine, J.; Puustinen, M.

    2005-08-01

    This report summarizes the results of the condensation pool experiments with steam using a DN200 blowdown pipe. Altogether five experiment series, each consisting of several steam blows, were carried out in December 2004 with a scaled-down test facility designed and constructed at Lappeenranta University of Technology. The main purpose of the experiments was to increase the understanding of different phenomena in the condensation pool during steam discharge. (au)

  8. Blow.MOD2: a program for blowdown transient calculations

    International Nuclear Information System (INIS)

    Doval, A.

    1990-01-01

    The BLOW.MOD2 program has been developed to calculate the blowdown phase in a pressurized vessel after a break/valve is opened. It is a one volume model where break height and flow area are specified. Moody critical flow model was adopted under saturation conditions for flow calculation through the break. Heat transfer from structures and internals have been taken into account. Long term depressurization results and a more complex model are compared satisfactorily. (Author)

  9. High temperature pressure water's blowdown into water. Experimental results

    International Nuclear Information System (INIS)

    Ishida, Toshihisa; Kusunoki, Tsuyoshi; Kasahara, Yoshiyuki; Iida, Hiromasa

    1994-01-01

    The purpose of the present experimental study is to clarify the phenomena in blowdown of high temperature and pressure water in pressure vessel into the containment water for evaluation of design of an advanced marine reactor(MRX). The water blown into the containment water flushed and formed steam jet plume. The steam jet condensed in the water, but some stream penetrated to gas phase of containment and contributed to increase of containment pressure. (author)

  10. Fluid-structure interactions in PWR vessels during blowdown

    International Nuclear Information System (INIS)

    Schumann, U.; Enderle, G.; Katz, F.; Ludwig, A.; Moesinger, H.; Schlechtendahl, E.G.

    1979-01-01

    For analysis of blowdown loadings and dynamic response of PWR vessel internals several computer codes have been developed at Karlsruhe. The goal is to provide advanced codes which permit a 'best estimate' analysis of the deformations and stresses of the internal structures, in particular the core barrel, such that the safety margins can be evaluated. The stresses reach their maxima during the initial subcooled period of the blowdown in which two-phase phenomena are important in the blowdown pipe only. In this period, the computed results with and without fluid-structural interactions show that the coupling between the water in the downcomer and the rather thin elastic core barrel is of dominant importance. Without coupling the core barrel oscillates with much higher frequencies than with coupling. The amplitudes and stresses are about twice as large initially. Later, the decoupled analysis can result in a meaningless overestimation of the structural response. By comparison of computations for incompressible and for compressible fluid with and without coupling we have found that a correct treatment of the fluid-structure coupling is more important than the description of pressure waves. (orig.)

  11. Occurrence of critical heat flux during blowdown with flow reversal

    International Nuclear Information System (INIS)

    Leung, J.C.M.

    1977-01-01

    A small-scale experiment using Freon-11 at 130 0 F (54.4 0 C) and 65 psia (0.45 MPa) in a well-instrumented, transparent annular test section was used to study the occurrence of critical heat flux (CHF) during blowdown with flow reversal. The inner stainless steel tube of the annulus was uniformly heated over its 61-cm length. Inlet and exit void fractions were measured by a capacitance technique. Flow-regime transition was observed with high-speed photography. A 1-hr contact time between Freon-11 and nitrogen at 130 0 F (54.4 0 C) and 60 psig (0.517 MPa) was found to greatly affect the steady-state subcooled-boiling initial conditions. Delay in bubble growth was observed in adiabatic blowdown runs. This was caused by the conditions of thermodynamic nonequilibrium required for the unstable bubble growth. For the diabatic runs, equilibrium was more closely approached in the test section during the early phase of blowdown

  12. Comparison of vibration and noise level on the boiler during operation of fuel heavy oil (mazut) and on natural gas in TO 'Istok' - Toplifikacija - Joint-Stock Co. for district heating Skopje (Macedonia)

    International Nuclear Information System (INIS)

    Kirovski, Hristo; Ninevski, Gjorgji; Sekovanikj, Ivica; Dzhingov, Gjorgji

    1999-01-01

    In the beginning of the heat season 1997/98, we started to use natural gas as a second fuel (the basic fuel is heavy fuel oil). Preparations were made for the use of natural gas in half of the TO 'Istok' Plant capacity (147 MW) in Skopje (Macedonia). During operation on natural gas, we noted that the levels of vibration and noise are higher when operating on heavy fuel oil. This was the reason why an investigation was carried out through a special company working on that issue. The investigation was made by measurement of vibration levels and noise at the boiler furnace in various orientation and levels. This material gives the results and conclusions from that investigation. A comparison has been made of the dynamic conditions and noise levels of the same boilers during operation on heavy fuel oil and on natural gas. We also compared the dynamic conditions and noise levels of different boilers during operations on natural gas, with different equipment for the atomizing of the natural gas. Conclusions on the dynamic conditions of the investigated boilers while operating on heavy fuel oil and on natural gas are given at the end of this material. (Author)

  13. Boiler water regime

    Science.gov (United States)

    Khavanov, Pavel; Chulenyov, Anatoly

    2017-10-01

    Active development of autonomous heating the past 25 years has led to the widespread use of hot-water boilers of small capacity up to 2.5 MW. Rational use of the design of autonomous sources of heating boilers design features significantly improve their technical, economic and operational performance. This publication reviewed and analyzed a number of features of the design, operation and exploitation of boilers of small capacity, significantly affecting the efficiency and reliability of their application.

  14. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J [Tampella Power Inc., Tampere (Finland)

    1997-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  15. Boiler conversions for biomass

    Energy Technology Data Exchange (ETDEWEB)

    Kinni, J. [Tampella Power Inc., Tampere (Finland)

    1996-12-31

    Boiler conversions from grate- and oil-fired boilers to bubbling fluidized bed combustion have been most common in pulp and paper industry. Water treatment sludge combustion, need for additional capacity and tightened emission limits have been the driving forces for the conversion. To accomplish a boiler conversion for biofuel, the lower part of the boiler is replaced with a fluidized bed bottom and new fuel, ash and air systems are added. The Imatran Voima Rauhalahti pulverized-peat-fired boiler was converted to bubbling fluidized bed firing in 1993. In the conversion the boiler capacity was increased by 10 % to 295 MWth and NO{sub x} emissions dropped. In the Kymmene Kuusankoski boiler, the reason for conversion was the combustion of high chlorine content biosludge. The emissions have been under general European limits. During the next years, the emission limits will tighten and the boilers will be designed for most complete combustion and compounds, which can be removed from flue gases, will be taken care of after the boiler. (orig.) 3 refs.

  16. Prediction of LOFT core fluid conditions during blowdown and refill

    International Nuclear Information System (INIS)

    Grush, W.H.; White, J.R.

    1978-01-01

    One of the primary objectives of the LOFT (Loss-of-Fluid Test) Program is to provide data required to evaluate and improve the analytical methods currently used to predict the LOCA (Loss-of-Coolant Accident) response of large pressurized water reactors. The purpose of the paper is to describe the computer modeling methods used in predicting the fluid conditions in the LOFT core during the blowdown and refill phases of a nuclear LOCE (Loss-of-Coolant Experiment). Prediction results for a LOFT nonnuclear isothermal LOCE are compared to the experimental data to illustrate the validity of the modeling choices

  17. A simple blowdown code for SUPER-SARA loop conditions

    International Nuclear Information System (INIS)

    Fritz, G.

    1981-01-01

    The Super Sara test programme (SSTP) is aimed to study in pile the fuel and cluster behaviour under two types of accident conditions: - the ''Large break loss of coolant'' condition (LB-Loca), - the ''Severe fuel damage'' (SFD) in a boildown caused by a small break. BIVOL was developed for the LB-Loca situation. This code is made for a loop where essentially two volumes define the thermohydraulics during the blowdown. In the SUPERSARA loop these two volumes are represented by the hot leg and cold leg pipings together with the respective upper and lower plenum of the test section

  18. Electric utility CFB boilers

    International Nuclear Information System (INIS)

    Fairbanks, D.A.

    1991-01-01

    This paper reports on Circulating Fluidized Bed (CFB) boiler technology which caught the attention of boiler users: first for its technical advantages of reduced air emissions and low grade fuel tolerance, then later for its problems in becoming a reliable process. Refractory longevity and fuel feed reliability plagued a number of new installations. The efficacy of CFB technology is now more assured with the recent success of Texas-New Mexico Power Company's 160 MWe CFB based units, the world's largest operating CFB boilers. Most of the more notable CFB development problems have been successfully addressed by these units. The TNP units have demonstrated that CFB's can reliable produce high capacity factors at low emission rates using a fuel that has traditionally hampered the operation of pulverized coal (PC) boilers and without the attendant problems associated with sulfur scrubbers required by PC boilers

  19. Innovation of blow-down system in steam generators of a VVER 440 unit

    International Nuclear Information System (INIS)

    Matal, O.; Simo, T.; Mancev, M.D.

    1997-01-01

    The impurities getting into the steam generator with the feedwater are continually removed by the blowdown and unit sludge system. The mostly non-symmetrical type of pipe branches under steam generators at WWER-440 units causes nonuniform blowdown flow rates at the halves of the steam generator; this often leads to a blocking of the pipe with the lower flow rate. The most simple way of hydraulically equalizing the blowdown pipes is to implement symmetric blowdown pipes and to install efficient throttling elements in the pipe. The proposed innovation will make it possible to re-distribute the blowdown flow rates and to reduce more effectively the concentrations of impurities in steam generators. (M.D.)

  20. Thermal effects influencing measurements in a supersonic blowdown wind tunnel

    Directory of Open Access Journals (Sweden)

    Vuković Đorđe S.

    2016-01-01

    Full Text Available During a supersonic run of a blowdown wind tunnel, temperature of air in the test section drops which can affect planned measurements. Adverse thermal effects include variations of the Mach and Reynolds numbers, variation of airspeed, condensation of moisture on the model, change of characteristics of the instrumentation in the model, et cetera. Available data on thermal effects on instrumentation are pertaining primarily to long-run-duration wind tunnel facilities. In order to characterize such influences on instrumentation in the models, in short-run-duration blowdown wind tunnels, temperature measurements were made in the wing-panel-balance and main-balance spaces of two wind tunnel models tested in the T-38 wind tunnel. The measurements showed that model-interior temperature in a run increased at the beginning of the run, followed by a slower drop and, at the end of the run, by a large temperature drop. Panel-force balance was affected much more than the main balance. Ways of reducing the unwelcome thermal effects by instrumentation design and test planning are discussed.

  1. CECIL lances Bruce's boilers

    International Nuclear Information System (INIS)

    Malaugh, J.; Monaghan, D.

    1994-01-01

    Over the past few years Ontario Hydro has become increasingly concerned about accumulations of sludge in its nuclear plant boilers, so a comprehensive sludge management programme has been instituted to combat build-up. This included developing the tele-operated robot CECIL (Consolidated Edison Combined Inspection and Lancing) equipment, originally designed for work in PWRs, for CANDU boilers. This required a significantly reconfigured robotic system as well as modifications to the boilers themselves. Work on the Bruce A reactor is described. (4 figures). (author)

  2. Thermo-hydraulic characteristics of serpentine tubing in the boilers of gas cooled reactors under condition of rapid and slow depressurization

    International Nuclear Information System (INIS)

    Abouhadra, D.S.; Byrne, J.E.

    2003-01-01

    In nuclear reactors of the magnox or advanced gas cooled type, serpentine tubing is used in some designs to generate steam in a once through arrangement. The calculation of accidents using two phase flow codes requires knowledge of the heat transfer behaviour of the boiler steam side. A series of experiments to study the blowdown characteristics of a typical serpentine boiler section was devised in order to validate the MARTHA section of the MACE code used by nuclear electric . The tests were carried out on the thermal hydraulics experimental research assembly (THERA) loop at manchester university. Depressurization from an initial pressure of 60 bar, with fluid subcooling of 5 k, 50 k, and 100 k was controlled by discharging the test section contents through suitably chosen orifices to produce blowdown to 10% of the initial pressure over a time scale of 30 s to 3600 s. pressures and temperatures in the serpentine were measured at average time intervals of approximately 1 s

  3. A comparison of fuzzy logic and cluster renewal approaches for heat transfer modeling in a 1296 t/h CFB boiler with low level of flue gas recirculation

    Directory of Open Access Journals (Sweden)

    Błaszczuk Artur

    2017-03-01

    Full Text Available The interrelation between fuzzy logic and cluster renewal approaches for heat transfer modeling in a circulating fluidized bed (CFB has been established based on a local furnace data. The furnace data have been measured in a 1296 t/h CFB boiler with low level of flue gas recirculation. In the present study, the bed temperature and suspension density were treated as experimental variables along the furnace height. The measured bed temperature and suspension density were varied in the range of 1131-1156 K and 1.93-6.32 kg/m3, respectively. Using the heat transfer coefficient for commercial CFB combustor, two empirical heat transfer correlation were developed in terms of important operating parameters including bed temperature and also suspension density. The fuzzy logic results were found to be in good agreement with the corresponding experimental heat transfer data obtained based on cluster renewal approach. The predicted bed-to-wall heat transfer coefficient covered a range of 109-241 W/(m2K and 111-240 W/(m2K, for fuzzy logic and cluster renewal approach respectively. The divergence in calculated heat flux recovery along the furnace height between fuzzy logic and cluster renewal approach did not exceeded ±2%.

  4. PIV measurement at the blowdown pipe outlet. [Particle Image Velocimetry

    Energy Technology Data Exchange (ETDEWEB)

    Puustinen, M.; Laine, J.; Raesaenen, A.; Pyy, L.; Telkkae, J. [Lappeenranta Univ. of Technology, Lappeenranta (Finland)

    2013-04-15

    This report summarizes the findings of the PIV measurement tests carried out in January - February 2013 with the scaled down PPOOLEX test facility at LUT. The main objective of the tests was to find out the operational limits of the PIV system regarding suitable test conditions and correct values of different adjustable PIV parameters. An additional objective was to gather CFD grade data for verification/validation of numerical models. Both water and steam injection tests were carried out. PIV measurements with cold water injection succeeded well. Raw images were of high quality, averaging over the whole measurement period could be done and flow fields close to the blowdown pipe outlet could be determined. In the warm water injection cases the obtained averaged velocity field images were harder to interpret, especially if the blowdown pipe was also filled with warm water in the beginning of the measurement period. The absolute values of the velocity vectors seemed to be smaller than in the cold water injection cases. With very small steam flow rates the steam/water interface was inside the blowdown pipe and quite stable in nature. The raw images were of good quality but due to some fluctuation in the velocity field averaging of the velocity images over the whole measured period couldn't be done. Condensation of steam in the vicinity of the pipe exit probably caused these fluctuations. A constant outflow was usually followed by a constant inflow towards the pipe exit. Vector field images corresponding to a certain phase of the test could be extracted and averaged but this would require a very careful analysis so that the images could be correctly categorized. With higher steam flow rates rapid condensation of large steam bubbles created small gas bubbles which were in front of the measurement area of the PIV system. They disturbed the measurements by reflecting laser light like seeding particles and therefore the raw images were of poor quality and they couldn

  5. Development of the CATHENA fuel channel model for an integrated blowdown and post-blowdown analysis for a 37-element CANDU fuel channel

    International Nuclear Information System (INIS)

    Rhee, B.W.; Shin, T.Y.; Yoo, K.M.; Kim, H.T.; Min, B.-J.; Park, J.H.

    2006-01-01

    The objective of this study is to develop a new fuel channel safety analysis system for covering both the blowdown analysis including the power pulse and the post-blowdown analysis with the same safety analysis code, CATHENA in a consistent manner. This new safety analysis methodology for a fuel channel analysis is expected to be better than the previous one used for the Wolsong 2,3,4 licensing which used CATHENA for the blowdown analysis and CHAN-II for the post-blowdown analysis, in several areas; consistency in the computer codes used and the modeling methods, the degree of uncertainty in the modeling and calculation. For this aim the existing CATHENA subchannel fuel channel model for a post blowdown analysis has been modified, and thus improved, and a processing program that conveys all the final state of the fuel channel at the end of blowdown analysis to the post-blowdown analysis as the initial conditions has been developed, and tested for its proper implementation for the intended purposes. A comparison of the results of this new analysis method with those of the Wolsong 2/3/4 Safety Analysis confirmed that the total heat transfer rate matches well up to 1000 sec, and then that of the new method begins to under-predict it consistently. On the other hand, the fuel temperatures of the center pin, inner ring fuel and the middle ring fuel are predicted by this new method to be lower than the old method by about 200 - 250 o C at the peak time. Considering the differences in these two analyses methodologies, especially the modeling of the fuel ring, a subchannel flow passage with an intermixing, and the radiation among the solid structures by considering every fuel individually, this trend of the results seems to be physically reasonable. However considerable future validation works are necessary to justify this new methodology for a licensing. (author)

  6. ENERGY STAR Certified Boilers

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 3.0 ENERGY STAR Program Requirements for Boilers that are effective as of October 1,...

  7. Charting the boiler market

    International Nuclear Information System (INIS)

    2003-01-01

    The ''boiler market'' of electricity, sometimes called unsecured transmission, is electric power consumption that in public statistics is restricted by the obligation of the customers to cut their consumption at short notice and therefore are granted some discount on the network lease. The present document is part of a project that aims to provide a better understanding of the flexibility in the Norwegian power market, limited by the power-intensive industry and the boiler market. It discusses the boiler market. It begins with a discusses of the available statistics, where different sources show very dissimilar consumption figures. Then it examines how the consumption in the boiler market developed during the winter 2002/2003. Finally, there is a description of the regulations of unsecured transmission and how the various network owners adapt to the regulations.

  8. Overview PWR-Blowdown Heat Transfer Separate-Effects Program

    International Nuclear Information System (INIS)

    White, J.D.

    1978-01-01

    The ORNL Pressurized Water Reactor Blowdown Heat Transfer Program (PWR-BDHT) is a separate-effects experimental study of thermal-hydraulic phenomena occurring during the first 20 sec of a hypothetical LOCA. Specific objectives include the determination, for a wide range of parameters, of time to CHF and the following variables for both pre- and post-CHF: heat fluxes, ΔT (temperature difference between pin surface and fluid), heat transfer coefficients, and local fluid properties. A summary of the most interesting results from the program obtained during the past year is presented. These results are in the area of: (1) RELAP verification, (2) electric pin calibration, (3) time to critical heat flux (CHF), (4) heat transfer coefficient comparisons, and (5) nuclear fuel pin simulation

  9. A review of progress with analysis of blowdown experiments using RELAP-UK

    International Nuclear Information System (INIS)

    Fayers, F.J.

    1975-10-01

    This paper briefly reviews some of the recent work at AEE Winfrith to establish the validity of the RELAP-UK code by comparison with blowdown experiments. Five sources of experimental data have been used which include two of the Edwards' simple pipe blowdown experiments, the LOFT semi-scale Benchmark Problem No. 2, and the Italian and Japanese blowdown rig results. Various difficulties in the comparison between theory and measurements are highlighted and the steps proposed to resolve the problems are indicated. (author)

  10. Modelling, simulating and optimizing boiler heating surfaces and evaporator circuits

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    A model for optimizing the dynamic performance of boiler have been developed. Design variables related to the size of the boiler and its dynamic performance have been defined. The object function to be optimized takes the weight of the boiler and its dynamic capability into account. As constraints...... for the optimization a dynamic model for the boiler is applied. Furthermore a function for the value of the dynamic performance is included in the model. The dynamic models for simulating boiler performance consists of a model for the flue gas side, a model for the evaporator circuit and a model for the drum....... The dynamic model has been developed for the purpose of determining boiler material temperatures and heat transfer from the flue gas side to the water-/steam side in order to simulate the circulation in the evaporator circuit and hereby the water level fluctuations in the drum. The dynamic model has been...

  11. Simulation and testing of a new condensing boiler

    International Nuclear Information System (INIS)

    Rosa, L.; Tosato, R.

    1987-01-01

    The paper describes a new condensing boiler, characterized by the evacuation of flue-gases by natural draft. The best result is the consequent simplification of manufacturing, hook-up and operation of the boiler. Seasonal efficiency of the boiler, which operates with flue-gases conditioning to assure natural draft, rests about at same levels as for conventional condensing boilers. The authors emphasize the difficulty of simulate natural draft mechanism by mathematics because, in this case, flow of flue-gases and air at the draft diverter is strongly three-dimensional

  12. MODELLING, SIMULATING AND OPTIMIZING BOILERS

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    , and the total stress level (i.e. stresses introduced due to internal pressure plus stresses introduced due to temperature gradients) must always be kept below the allowable stress level. In this way, the increased water-/steam space that should allow for better dynamic performance, in the end causes limited...... freedom with respect to dynamic operation of the plant. By means of an objective function including as well the price of the plant as a quantification of the value of dynamic operation of the plant an optimization is carried out. The dynamic model of the boiler plant is applied to define parts...

  13. Super Boiler: First Generation, Ultra-High Efficiency Firetube Boiler

    Energy Technology Data Exchange (ETDEWEB)

    None

    2006-06-01

    This factsheet describes a research project whose goal is to develop and demonstrate a first-generation ultra-high-efficiency, ultra-low emissions, compact gas-fired package boiler (Super Boiler), and formulate a long-range RD&D plan for advanced boiler technology out to the year 2020.

  14. Analytical studies of blowdown thrust force and dynamic response of pipe at pipe rupture accident

    International Nuclear Information System (INIS)

    Miyazaki, Noriyuki

    1985-01-01

    The motion of a pipe due to blowdown thrust when the pipe broke is called pipe whip. In LWR power plants, by installing restraints, the motion of a pipe when it broke is suppressed, so that the damage does not spread to neighboring equipment by pipe whip. When the pipe whip of a piping system in a LWR power plant is analyzed, blowdown thrust and the dynamic response of a pipe-restraint system are calculated with a computer. The blowdown thrust can be calculated by using such physical quantities as the pressure, flow velocity, density and so on in the system at the time of blowdown, obtained by the thermal-fluid analysis code at LOCA. The dynamic response of a piping-restraint system can be determined by the stress analysis code using finite element method taking the blowdown thrust as an external force acting on the piping. In this study, the validity of the analysis techniques was verified by comparing with the experimental results of the measurement of blowdown thrust and the pipe whip of a piping-restraint system, carried out in the Japan Atomic Energy Research Institute. Also the simplified analysis method to give the maximum strain on a pipe surface is presented. (Kako, I.)

  15. DESIGN REPORT: LOW-NOX BURNERS FOR PACKAGE BOILERS

    Science.gov (United States)

    The report describes a low-NOx burner design, presented for residual-oil-fired industrial boilers and boilers cofiring conventional fuels and nitrated hazardous wastes. The burner offers lower NOx emission levels for these applications than conventional commercial burners. The bu...

  16. The present status of the blowdown code BRUCH

    International Nuclear Information System (INIS)

    Karwat, H.

    1975-01-01

    The present status and the important features of the blowdown code for a PWR, BRUCH-D version 04 which is presently in use, are described. The code is to investigate the depressurization process, fluid dynamic situation in the core, the fuel temperature and the core mass flow as influenced by important primary system components such as steam generators, pumps etc. The code is a multinode point model with a fixed node arrangement. It makes use of the basic fluid dynamic equations describing the mass, energy and volume conservation as well as the momentum equation and the equation of state with appropriate assumptions. The core heat generation and heat transfer to the fluid is simulated by a given number of average fuel rods with up to 20 axial segmentation independent of the axial subdivision of the core fluid region. In parallel up to 5 types of the fuel rods can be studied. The pump behaviour is specified by input. For the break flow, the code provides three models; Bernoulli, homogenous and moody. The implicit-explicit method IMEX is used for the integration of the differential equations. An example for application of BRUCH-S to an experiment which is for a BWR but has some basis of BRUCH-D is also shown in the paper

  17. Optimisation of Marine Boilers using Model-based Multivariable Control

    DEFF Research Database (Denmark)

    Solberg, Brian

    Traditionally, marine boilers have been controlled using classical single loop controllers. To optimise marine boiler performance, reduce new installation time and minimise the physical dimensions of these large steel constructions, a more comprehensive and coherent control strategy is needed....... This research deals with the application of advanced control to a specific class of marine boilers combining well-known design methods for multivariable systems. This thesis presents contributions for modelling and control of the one-pass smoke tube marine boilers as well as for hybrid systems control. Much...... of the focus has been directed towards water level control which is complicated by the nature of the disturbances acting on the system as well as by low frequency sensor noise. This focus was motivated by an estimated large potential to minimise the boiler geometry by reducing water level fluctuations...

  18. Optimising boiler performance.

    Science.gov (United States)

    Mayoh, Paul

    2009-01-01

    Soaring fuel costs continue to put the squeeze on already tight health service budgets. Yet it is estimated that combining established good practice with improved technologies could save between 10% and 30% of fuel costs for boilers. Paul Mayoh, UK technical manager at Spirax Sarco, examines some of the practical measures that healthcare organisations can take to gain their share of these potential savings.

  19. TA-2 Water Boiler Reactor Decommissioning Project

    International Nuclear Information System (INIS)

    Durbin, M.E.; Montoya, G.M.

    1991-06-01

    This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m 3 of low-level solid radioactive waste and 35 m 3 of mixed waste. 15 refs., 25 figs., 3 tabs

  20. Process for start-up and slack period operation of fully charged boilers, e. g. of coal pressure gasification plants, and boiler system to carry out the process

    Energy Technology Data Exchange (ETDEWEB)

    Meyer-Kahrweg, H

    1978-10-19

    For the start-up and slack period of fully charged boilers hot water of e.g. 180/sup 0/C from a high pressure heater which is fed by a start-up boiler is used. In the first instance the boiler, its preheater and the vaporizer are filled with hot water from the start-up boiler until a medium water level is obtained. Subsequently water from the water separator is recycled through the preheater and the boiler by forced circulation and it is heated up to the hot water temperature by the start-up boiler. After the desired temperature has been reached the pressure combustion is ignited and the circulation through the preheater is interrupted by reversing to direct feed back. A considerable shortening of the start-up time is achieved because no heat is released to the condensation water in the boiler system as is done usually.

  1. Modelling of blowdown of steam in the pressurized PPOOLEX facility

    Energy Technology Data Exchange (ETDEWEB)

    Paettikangas, T.; Niemi, J.; Timperi, A. (VTT Technical Research Centre of Finland (Finland))

    2009-12-15

    PPOOLEX experiment WLL-04-02 on condensation of vapour is studied with CFD simulations. Wall condensation model has been adapted to an Euler-Euler multiphase model of the Fluent CFD code for this purpose. In addition, a simple direct-contact condensation model has also been included in the code. The main focus of the CFD modelling work was on modelling condensation in the drywell. The amount of condensation found in the CFD calculation was in fair agreement with the experiment. The present simulation was so short that the gas flowing into the wetwell contained significant amount of air. The mole fraction of vapour at the outlet of the vent pipe had the maximum value of about 0.3. Therefore, the noncondensable gas strongly affected the direct-contact condensation in the water pool. Much longer simulations are needed in order to study jugging and condensation oscillations. FSI calculations of the experiments were performed by using the Star-CD, ABAQUS and MpCCI codes. An approximate method that makes possible numerically stable FSI calculations for the experimental facilities was used. The method is based on linear perturbation method which necessitates small structural deformations. The calculations showed that FSI has to be taken into account for the POOLEX facility which has relatively light structures. A way for determining the pressure source for the acoustic model from pressure measured at the pool bottom was also examined. Separation of the pressure component due to wall motion from the blowdown load was attempted by conducting a Fourier analysis on the measured displacement signal. The study showed that in practise sufficiently accurate acceleration signal cannot be obtained this way because the transformed signal gets easily out of phase. A measurement system was proposed which could be used for determining the pressure fluctuations. (author)

  2. Modelling of blowdown of steam in the pressurized PPOOLEX facility

    International Nuclear Information System (INIS)

    Paettikangas, T.; Niemi, J.; Timperi, A.

    2009-12-01

    PPOOLEX experiment WLL-04-02 on condensation of vapour is studied with CFD simulations. Wall condensation model has been adapted to an Euler-Euler multiphase model of the Fluent CFD code for this purpose. In addition, a simple direct-contact condensation model has also been included in the code. The main focus of the CFD modelling work was on modelling condensation in the drywell. The amount of condensation found in the CFD calculation was in fair agreement with the experiment. The present simulation was so short that the gas flowing into the wetwell contained significant amount of air. The mole fraction of vapour at the outlet of the vent pipe had the maximum value of about 0.3. Therefore, the noncondensable gas strongly affected the direct-contact condensation in the water pool. Much longer simulations are needed in order to study jugging and condensation oscillations. FSI calculations of the experiments were performed by using the Star-CD, ABAQUS and MpCCI codes. An approximate method that makes possible numerically stable FSI calculations for the experimental facilities was used. The method is based on linear perturbation method which necessitates small structural deformations. The calculations showed that FSI has to be taken into account for the POOLEX facility which has relatively light structures. A way for determining the pressure source for the acoustic model from pressure measured at the pool bottom was also examined. Separation of the pressure component due to wall motion from the blowdown load was attempted by conducting a Fourier analysis on the measured displacement signal. The study showed that in practise sufficiently accurate acceleration signal cannot be obtained this way because the transformed signal gets easily out of phase. A measurement system was proposed which could be used for determining the pressure fluctuations. (author)

  3. Condensing boiler applications in the process industry

    International Nuclear Information System (INIS)

    Chen, Qun; Finney, Karen; Li, Hanning; Zhang, Xiaohui; Zhou, Jue; Sharifi, Vida; Swithenbank, Jim

    2012-01-01

    Major challenging issues such as climate change, energy prices and fuel security have focussed the attention of process industries on their energy efficiency and opportunities for improvement. The main objective of this research study was to investigate technologies needed to exploit the large amount of low grade heat available from a flue gas condensing system through industrial condensing boilers. The technology and application of industrial condensing boilers in various heating systems were extensively reviewed. As the condensers require site-specific engineering design, a case study was carried out to investigate the feasibility (technically and economically) of applying condensing boilers in a large scale district heating system (40 MW). The study showed that by recovering the latent heat of water vapour in the flue gas through condensing boilers, the whole heating system could achieve significantly higher efficiency levels than conventional boilers. In addition to waste heat recovery, condensing boilers can also be optimised for emission abatement, especially for particle removal. Two technical barriers for the condensing boiler application are corrosion and return water temperatures. Highly corrosion-resistant material is required for condensing boiler manufacture. The thermal design of a 'case study' single pass shell-and-tube condensing heat exchanger/condenser showed that a considerable amount of thermal resistance was on the shell-side. Based on the case study calculations, approximately 4900 m 2 of total heat transfer area was required, if stainless steel was used as a construction material. If the heat transfer area was made of carbon steel, then polypropylene could be used as the corrosion-resistant coating material outside the tubes. The addition of polypropylene coating increased the tube wall thermal resistance, hence the required heat transfer area was approximately 5800 m 2 . Net Present Value (NPV) calculations showed that the choice of a carbon

  4. Experiment data report for Semiscale Mod-1 test S-02-5 (blowdown heat transfer test)

    International Nuclear Information System (INIS)

    1975-12-01

    Recorded test data are presented for Test S-02-5 of the Semiscale Mod-1 blowdown heat transfer test series. Test S-02-5 is one of several Semiscale Mod-1 experiments conducted to investigate the thermal and hydraulic phenomena accompanying a hypothesized loss-of-coolant accident in a water-cooled nuclear reactor system and to provide data for the assessment of the Loss-of-Fluid Test (LOFT) design basis. Test S-02-5 was conducted from an initial cold leg fluid temperature of 544 0 F and an initial pressure of 2,253 psia. A simulated double-ended offset shear cold leg break was used to investigate the system response to a depressurization transient with full core power (1.6 MW). An electrically heated core was used in the pressure vessel to simulate the effects of a nuclear core. System flow was set to achieve the full design core temperature differential of 66 0 F. The flow resistance of the intact loop was based on core area scaling. During system depressurization, core power was reduced from the initial level of 1.6 MW in such a manner as to simulate the surface heat flux response of the LOFT nuclear fuel rods until such time that departure from nucleate boiling occurs

  5. Evaluation of conditions of SNCR in small boilers

    International Nuclear Information System (INIS)

    Kullendorff, A.; Lorentzon, K.

    1996-04-01

    The report describes the first part of a project 'SNCR for small boilers', supported by Vaermeforsk (Thermal Engineering Research Institute), with the purpose of assessing the potential for SNCR in small boilers. Given favourable conditions, the project was to be continued in a second part with the demonstration of a SNCR system in a small boiler (or several boilers). During the base establishment, the temperatures in four locations per boiler, in a couple of horizontal or vertical levels and at 2-3 thermal outputs, were measured. Out of the four locations two showed temperatures mainly within the theoretical temperature window for SNCR. These locations were used during the try-out tests to inject urea and ammonia. The locations and the equipment used during the try-out tests together with existing operation strategies seem to limit the reduction levels to approximately 10-20% at acceptable levels of ammonia slip. The measurements and try-out tests carried out does not provide enough basis for forming any general conclusions concerning SNCR in small boilers. Neither the base establishment nor the try-out tests included any optimisation of the boilers regarding the operation strategy or, for the try-out tests, locations and equipment (drop size, flow shape and direction). Therefore, it is likely to believe that better results can be obtained, given other conditions of operation and using well established SNCR technology, adapted to the circumstances. 2 refs, 27 figs, 5 tabs

  6. Assessment of integrity for the pressure vessel internals of PWRs under blowdown loadings

    International Nuclear Information System (INIS)

    Geiss, M.; Benner, J.; Ludwig, A.

    1984-01-01

    In safety analysis of pressurized water reactors the loss-of-coolant accident plays a central role. Thereby a sudden break of a cold primary coolant pipe close to the reactor pressure vessel is postulated. The sudden pressure release of the primary system (blowdown) causes high dynamic loading on the pressure vessel internals. The resulting deformations must not impair shut down of the reactor and decay heat removal in an inadmissible way. For this assessment a blowdown analysis for a 1300 MW pressurized water reactor is carried out. These investigations are completed with a detailed stress analysis for the highly loaded core barrel clamping. The results show that the reactor pressure vessel internals are able to withstand blowdown loading. Even in case of a sudden and complete break of the primary coolant pipe the loading has to be twice as high to endanger the structural integrity. (orig.) [de

  7. Blowdown heat transfer surface in RELAP4/MOD6 and data comparisons

    International Nuclear Information System (INIS)

    Nelson, R.A.; Sullivan, L.H.

    1978-01-01

    RELAP4 is a thermal hydraulic analysis tool written to analyze transients in light water reactors (LWR). To date, most of the applications for RELAP4 have been to analyze postulated LOCA transients in LWR and the response of experimental systems to loss-of-coolant experiments. An important part of these analyses is the prediction of the fuel rod or heater surface temperature which involves the calculation of surface heat transfer coefficients. The paper describes the outcome of a significant blowdown heat transfer development effort which is incorporated in RELAP4/MOD6 (the current version of the code available to the United States public from the Argonne Code Center). The primary emphasis in the MOD6 development was on a PWR reflood capability. The best-estimate blowdown heat transfer correlation and logic were added to provide improved blowdown predictive capability

  8. Fouling control in biomass boilers

    Energy Technology Data Exchange (ETDEWEB)

    Romeo, Luis M.; Gareta, Raquel [Centro de Investigacion de Recursos y Consumos Energeticos (CIRCE), Universidad de Zaragoza, Centro Politecnico Superior, Maria de Luna, 3, 50018 Zaragoza (Spain)

    2009-05-15

    One of the important challenges for biomass combustion in industrial applications is the fouling tendency and how it affects to the boiler performance. The classical approach for this question is to activate sootblowing cycles with different strategies to clean the boiler (one per shift, one each six hours..). Nevertheless, it has been often reported no effect on boiler fouling or an excessive steam consumption for sootblowing. This paper illustrates the methodology and the application to select the adequate time for activating sootblowing in an industrial biomass boiler. The outcome is a control strategy developed with artificial intelligence (Neural Network and Fuzzy Logic Expert System) for optimizing the biomass boiler cleaning and maximizing heat transfer along the time. Results from an optimize sootblowing schedule show savings up to 12 GWh/year in the case-study biomass boiler. Extra steam generation produces an average increase of turbine power output of 3.5%. (author)

  9. Mod increases AGR boiler output

    International Nuclear Information System (INIS)

    Jones, W.K.C.; Rider, G.; Taylor, D.E.

    1986-01-01

    During the commissioning runs of the first reactor units at Heysham I and Hartlepool Advanced Gas-cooled Reactors (AGRs), non-uniform temperature distributions were observed across individual boiler units which were more severe than those predicted from the design analysis. This article describes the re-orificing (referruling) of the boilers to overcome this problem. The referruling has reduced boiler sensitivity and resulted in an increase of load of 7 or 8%. (U.K.)

  10. High gradient magnetic filters for boiler water treatment

    International Nuclear Information System (INIS)

    Harland, J.R.; Nichols, R.M.

    1977-01-01

    Heavy metal oxide suspended solids in those steam condensates recycled to the boilers produce buildup within the boiler tubes which can lead to unequal and reduced heat transfer efficiency, and indirectly, to boiler tube failures. Recommended reductions in such suspended solids in feedwater to the economizers of modern high pressure boilers to levels of under 10 ppb have been published. The industrially-available SALA-HGMF magnetic filter has achieved these desired suspended solids levels in treating steam condensates. The high gradient magnetic filter has been shown in pilot tests to achieve and even exceed the recommended low level suspended solids in a practical and efficient industrial system. Such electromagnetic filters, when combined with good system chemistry, have achieved low single number parts per billion levels of several heavy metals with very high single-pass efficiencies

  11. Emissions from three wood-fired domestic central heating boilers - heat load dependence

    International Nuclear Information System (INIS)

    Karlsson, M.L.

    1992-01-01

    The flue gases from three wood-fired domestic central heating boilers have been characterized. Measurements were made at three part loads; 3, 7 and 15 kW. Two of the boilers were modern multi-fuel boilers, with inverse firing and natural draught. The third boiler was a single-fuel wood boiler, with inverse firing and combustion air supply through a fan. All boilers were environmentally approved; the tar emissions were below 30 mg/MJ at nominal heat load. The following parameters were measured: - CO, CO 2 , NO x , total hydrocarbons (THC), - tar and particulates, - twelve volatile organic compounds (VOC). The limit value for tar emission was heavily exceeded for all three boilers at the part loads at which they were tested. For the two multi-fuel boilers the tar emissions decreased with increasing load level, while the opposite was found for the wood boiler with a fan. The NO x emissions varied between 20 and 120 mg/MJ. The multi-fuel boilers showed increasing NO x emissions with increasing heat load. The single-fuel wood boiler showed NO x emissions at about 60 mg/MJ, independent of load level. The CO and THC levels in general were high. The CO levels varied between 1000 and 2000 mg/MJ. While the THC levels varied between 300 and 4000 mg/MJ. Broadly speaking, the CO and THC levels decreased with increasing load levels for the multi-fuel boilers. For the single-fuel wood boiler the CO and THC levels were roughly the same at all load levels. Out of the twelve VOC compounds which were measured, the following could be detected and quantified. With FTIR analysis: Methane, ethylene, propene and acetylene. With GC analysis: Methanol, phenol and acetic acid. (1 ref., 31 figs., 7 tabs.)

  12. Analysis of the fluid-structure dynamic interaction of reactor pressure vessel internals during blowdown

    International Nuclear Information System (INIS)

    Schlechtendahl, E.G.; Krieg, R.; Schumann, U.

    1977-01-01

    The loadings on reactor internal structures (in particular the core barrel) induced during a PWR-blowdown must not result in excessive stresses and strains. The deformations are strongly influenced by the coupling of fluid and structure dynamics and it is necessary, therefore, to develop and apply new coupled analysis tools. In this paper a survey is given over work currently in progress in the Nuclear Research Center Karlsruhe and the Los Alamos Scientific Laboratory which aim towards 'best estimate codes'. The new methods will be verified by means of the HDR-blowdown tests and other experiments. The results of several scoping calculations are presented and illustrated by movie films. (orig.) [de

  13. Effect of air content and mass inflow on the pressure rise in a containment during blowdown

    International Nuclear Information System (INIS)

    Marshall, J.; Holland, P.G.

    1977-01-01

    Experiments were made to investigate conditions arising during blowdown of a vessel filled with saturated steam/water at 7 MPa pressure into a containment vessel. The initial air pressure in the containment vessel was varied from one atmosphere to near vacuum. The initial water content of the high pressure vessel was varied. Pressure and temperature distributions were measured during the blowdown transient and compared with calculations based on a simple lumped-parameter model. The effect of condensation heat transfer on the containment pressure is discussed and attention drawn to the inadequacy of most available data. (Author)

  14. Model-based Control of a Bottom Fired Marine Boiler

    DEFF Research Database (Denmark)

    Solberg, Brian; Karstensen, Claus M. S.; Andersen, Palle

    2005-01-01

    This paper focuses on applying model based MIMO control to minimize variations in water level for a specific boiler type. A first principles model is put up. The model is linearized and an LQG controller is designed. Furthermore the benefit of using a steam °ow measurement is compared to a strategy...... relying on estimates of the disturbance. Preliminary tests at the boiler system show that the designed controller is able to control the boiler process. Furthermore it can be concluded that relying on estimates of the steam flow in the control strategy does not decrease the controller performance...

  15. Numerical modelling of a straw-fired grate boiler

    DEFF Research Database (Denmark)

    Kær, Søren Knudsen

    2004-01-01

    The paper presents a computational fluid dynamics (CFD) analysis of a 33 MW straw-fired grate boiler. Combustion on the grate plays akey-role in the analysis of these boilers and in this work a stand-alone code was used to provide inlet conditions for the CFD analysis. Modelpredictions were...... compared with available gas temperature and species concentration measurements showing good agreement. Combustionof biomass in grate-based boilers is often associated with high emission levels and relatively high amounts of unburnt carbon in the fly ash.Based on the CFD analysis, it is suggested that poor...

  16. Model-based Control of a Bottom Fired Marine Boiler

    DEFF Research Database (Denmark)

    Solberg, Brian; Karstensen, Claus M. S.; Andersen, Palle

    This paper focuses on applying model based MIMO control to minimize variations in water level for a specific boiler type. A first principles model is put up. The model is linearized and an LQG controller is designed. Furthermore the benefit of using a steam °ow measurement is compared to a strategy...... relying on estimates of the disturbance. Preliminary tests at the boiler system show that the designed controller is able to control the boiler process. Furthermore it can be concluded that relying on estimates of the steam flow in the control strategy does not decrease the controller performance...

  17. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

    Energy Technology Data Exchange (ETDEWEB)

    Levasseur, Armand

    2014-01-01

    This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

  18. Boiler tube failure prevention in fossil fired boilers

    International Nuclear Information System (INIS)

    Townsend, R.D.

    1993-01-01

    It is the common experience of power generating companies worldwide that the main causes of forced outages on power plant are those due to boiler tube failures on fossil units. The main reason for the large number of failures are the severe environmental conditions in fossil boilers as the effects of stress, temperature, temperature gradients, corrosion, erosion and vibration combine to produce degradation of the tube steel. Corrosion by oxidation, by combustion products and by impure boiler water can significantly reduce the tube wall thickness and result in failure of a tube many years before its designed service life. Errors can also occur in the design manufacturer, storage, operation, and maintenance of boiler tubing and the wrong material installed in a critical location can lead to premature failure. Altogether, experts in the US and UK, from many different disciplines, have identified seven broad categories of boiler tube failure mechanisms. 1 tab., 2 figs

  19. Improved nuclear boiler

    International Nuclear Information System (INIS)

    Pierart, Robert.

    1980-01-01

    The improved nuclear boiler concerned in this invention is of the kind comprising, inter alia, a nuclear reactor supported by a metallic structure and of which the vessel is at least enclosed in part by a casing acting as a protective containment integrated in this structure. It is essentially characterized in that this casing is fitted into and maintained in position in the metallic structure by removable locking devices which enable the casing to be withdrawn from the remainder of the structure. Hence, after the casing has been withdrawn or removed from the metallic structure, access to the reactor vessel is readily obtained for inspection and/or testing from without [fr

  20. Full-scale HDR blowdown experiments as a tool for investigating dynamic fluid-structural coupling

    International Nuclear Information System (INIS)

    Krieg, R.; Schlechtendahl, E.G.; Scholl, K.-H.; Schumann, U.

    1977-01-01

    As an answer to rigorous safety requirements in reactor technology an experimental-theoretical program has been established to investigate safety-relevant mechanical aspects of LWR-blowdown accidents. Part of the program are several full-scale blowdown experiments which will be performed in the former HDR-reactor. As the conceptional study confirms, the primary goal is to find out, how big the safety margins of present LWR's in the case of a blowdown actually are, rather than simply to show that essential parts of the reactor will withstand such an accident. However, to determine the safety margins, the physical phenomena involved in the blowdown process must be understood and appropriate wave of description must be found. Therefore the experimental program is accompanied by the development of theoretical models and computer codes. A survey is given over existing methods for coupled fluid structural dynamics. The following approaches are used: - Specific finite difference-code for integrated treatment of both fluid and structure in 3D-geometry using the fast cyclic reduction scheme for solving Poisson's equation. - Modification of mass and stiffness matrices of FEM-models for shell dynamics by reducing the 3D incompressible fluid problem to 2D with the boundary integral equation method. This presently developed method has the capacity to deal with general problems in fluid-structural coupling. (Auth.)

  1. Market review. Pellet wood gasification boiler / combination boiler. 8. ed.; Marktuebersicht. Scheitholzvergaser-/Kombikessel

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2012-01-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) reports on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  2. Pellet wood gasification boiler / Combination boiler. Market review. 7. ed.; Scheitholzvergaser-/Kombikessel. Marktuebersicht

    Energy Technology Data Exchange (ETDEWEB)

    Uth, Joern

    2010-08-15

    In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) report on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

  3. Computer control for the Tampella double-grate boiler. Tampella-kaksoisarinan toiminnan ja arinapolton ohjaustutkimus

    Energy Technology Data Exchange (ETDEWEB)

    Imelaeinen, K; Petaenen, P; Koskela, O; Sutinen, R

    1986-01-01

    Most of the new boilers recently installed in Finland are multifuel boilers using woodwastes and peat as the main fuel. Although burning of woodwastes and peat is economically most attractive, noticeable difficulties are encountered in the combustion control due to such fuel characteristics as varying physical properties, moisture value etc. In this project a control strategy was developed for the Tampella double-grate boiler. Special attention was paid to the grate burning properties and the function of the mechanical grate. The control system consists of the optimization of the Tampella multifuel boiler (K10) and the steam levelling control system of the power plant. Because of the rapid load fluctuations caused by boarding machine web breaks or fluctuations in digester house steam demand, a steam network levelling system was installed in the power plant. The main object of the project was to minimize oil burning in the K10-boiler and the whole power plant and the optimization of grate burning. The practical results of the mechanical grate function control and air distribution optimization are very encouraging. During normal operation boiler pressure and excess oxygen are very stable compared with other grate boilers. The response time of boiler load changes is also very fast compared to other boilers of this type. The main object of the whole boiler installation project was to decrease oil consumption by effective burning of domestic fuels. This object was attained better than was predicted.

  4. Criteria of choosing building structures for rooftop boiler rooms

    Directory of Open Access Journals (Sweden)

    Plotnikov Artyom

    2018-01-01

    Full Text Available The paper investigates parameters of noise and vibration distribution in the territory of residential area depending on the structural materials and power of independent heat supply systems. Rooftop boiler rooms are decentralized heat supply systems in buildings. Today, residential areas are strongly affected by noise and vibrations. Adverse effects are isolated by buildings materials, protective shields and floating floors. Rooftop boiler rooms located in Tyumen city were investigated within this research. Structures of rooftop boiler rooms were analyzed. Acoustic analysis results and the parameters of equivalent continuous sound level are presented. An option for improvement of rooftop boiler rooms structures is suggested. Comparison of capital investments in construction and installation activities is carried out. Conclusion on capital investments required for noise protection is made.

  5. Boiler for combustion fuel in a fluidized bed

    Directory of Open Access Journals (Sweden)

    Laković Mirjana S.

    2015-01-01

    Full Text Available Fuel combustion in fluidized bed combustion is a process that is current and which every day gives more attention and there are many studies that have been closely associated with this technology. This combustion technology is widespread and constantly improving the range of benefits it provides primarily due to reduced emissions. This paper presents the boilers for combustion in a fluidized bed, whit characteristics and advantages. Also is shown the development of this type of boilers in Republic of Serbia. In this paper is explained the concept of fluidized bed combustion. Boilers for this type of combustion can be improved and thereby increase their efficiency level. More detailed characteristics are given for boilers with bubbling and circulating fluidized bed as well as their mutual comparison.

  6. A study on the boiler efficiency influenced by the boiler operation parameter in fossil power plant

    International Nuclear Information System (INIS)

    Kwon, Y. S.; Suh, J. S.

    2002-01-01

    The main reason to analyze the boiler operation parameter in fossil power plant is to increase boiler high efficiency and energy saving movement in the government. This study intends to have trend and analyze the boiler efficiency influenced by the boiler parameter in sub-critical and super-critical type boiler

  7. 49 CFR 230.47 - Boiler number.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Boiler number. 230.47 Section 230.47..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall...

  8. 30 CFR 77.413 - Boilers.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with automatic...

  9. CFB boilers in multifuel application

    International Nuclear Information System (INIS)

    Goral, D.; Krzton, B.

    2007-01-01

    Fuel flexibility characteristic for CFB boilers plays an important rule in industrial and utility size applications. Possibility to use wider range of fuels that has been long time considered as by-products or wastes and possibility to design boilers able to operate with alternative fuels is an important factor that improves fuel delivery security and plant economy. Presented article is based on similar publications that present Foster Wheeler's experience in design and delivery of the CFB boilers for wide range of coals and cofiring by- products of crude oil refining and coal processing. Aspects of biomass cofiring will be also presented. (author)

  10. 46 CFR 61.05-10 - Boilers in service.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler...

  11. Maximising safety in the boiler house.

    Science.gov (United States)

    Derry, Carr

    2013-03-01

    Last month's HEJ featured an article, the second in our new series of guidance pieces aimed principally at Technician-level engineers, highlighting some of the key steps that boiler operators can take to maximise system performance and efficiency, and thus reduce running both costs and carbon footprint. In the third such article, Derry Carr, C.Env, I.Eng, BSc (Hons), M.I.Plant.E., M.S.O.E., technical manager & group gas manager at Dalkia, who is vice-chairman of the Combustion Engineering Association, examines the key regulatory and safety obligations for hospital energy managers and boiler technicians, a number of which have seen changes in recent years with revision to guidance and other documentation.

  12. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

  13. Oxy-Combustion Boiler Material Development

    Energy Technology Data Exchange (ETDEWEB)

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

  14. Blowdown and rewetting characteristics for AHWR under postulated LOCA - an analytical study

    International Nuclear Information System (INIS)

    Mukhopadhyay, D.; Chatterjee, B.

    2015-01-01

    Advanced Heavy Water Reactor (AHWR) is a thorium fuelled, natural circulation driven and heavy water moderated reactor. The cooling of the nuclear fuel is achieved through natural circulation mode for the tube type reactor where hot and cold leg of the reactor has been designed to be long and high enough to avail the gravity head desired to overcome the hydraulic resistances in the flow path. The natural circulation cooling mode makes AHWR very different as compared to other tube type reactors with forced circulation e.g RBMK. This cooling feature which calls for longer pipes length and elevation head is having an influence on the blowdown characteristic and the initial fuel heatup characteristic of the reactor. Analyses of Loss of Coolant Accident carried out for different break sizes in the inlet header of the reactor identifies two competing transient forces namely 'blowdown force' and 'natural circulation' which act against each other due to virtue of the break location. The flow in the reactor channel is being decided by these two forces and eventually the flow condition decides the fuel heatup. It has been observed through analyses that variation of break sizes from moving smaller break sizes to bigger one (30% to 200%), causes an enhancement in blowdown forces and weakening of driving force for natural circulation as quality appears in cold leg section. A balance of these two forces is observed for 200% break case, causing a sustained flow stagnation condition leading to maximum fuel heat up among all the break cases. The blowdown characterization study is being carried out with RELAP5/mod3.4 code and the influences of transient forces on the fuel heatup are presented. It is concluded that the fuel heat up during blowdown phase is significantly dependent on the two competing forces namely blowdown and natural circulation which eventually depend on break sizes. The mist flow regime remains for a longer period during rewetting phase and the

  15. Optimal Switching Control of Burner Setting for a Compact Marine Boiler Design

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Maciejowski, Jan M.

    2010-01-01

    This paper discusses optimal control strategies for switching between different burner modes in a novel compact  marine boiler design. The ideal behaviour is defined in a performance index the minimisation of which defines an ideal trade-off between deviations in boiler pressure and water level...... approach is based on a generalisation of hysteresis control. The strategies are verified on a simulation model of the compact marine boiler for control of low/high burner load switches.  ...

  16. ENERGY STAR Certified Commercial Boilers

    Data.gov (United States)

    U.S. Environmental Protection Agency — Certified models meet all ENERGY STAR requirements as listed in the Version 1.0 ENERGY STAR Program Requirements for Commercial Boilers that are effective as of...

  17. Hybrid model of steam boiler

    International Nuclear Information System (INIS)

    Rusinowski, Henryk; Stanek, Wojciech

    2010-01-01

    In the case of big energy boilers energy efficiency is usually determined with the application of the indirect method. Flue gas losses and unburnt combustible losses have a significant influence on the boiler's efficiency. To estimate these losses the knowledge of the operating parameters influence on the flue gases temperature and the content of combustible particles in the solid combustion products is necessary. A hybrid model of a boiler developed with the application of both analytical modelling and artificial intelligence is described. The analytical part of the model includes the balance equations. The empirical models express the dependence of the flue gas temperature and the mass fraction of the unburnt combustibles in solid combustion products on the operating parameters of a boiler. The empirical models have been worked out by means of neural and regression modelling.

  18. Boiler-turbine life extension

    Energy Technology Data Exchange (ETDEWEB)

    Natzkov, S. [TOTEMA, Ltd., Sofia (Bulgaria); Nikolov, M. [CERB, Sofia (Bulgaria)

    1995-12-01

    The design life of the main power equipment-boilers and turbines is about 105 working hours. The possibilities for life extension are after normatively regulated control tests. The diagnostics and methodology for Boilers and Turbines Elements Remaining Life Assessment using up to date computer programs, destructive and nondestructive control of metal of key elements of units equipment, metal creep and low cycle fatigue calculations. As well as data for most common damages and some technical decisions for elements life extension are presented.

  19. Deposit Probe Measurements in Large Biomass-Fired Grate Boilers and Pulverized-Fuel Boilers

    DEFF Research Database (Denmark)

    Hansen, Stine Broholm; Jensen, Peter Arendt; Jappe Frandsen, Flemming

    2014-01-01

    A number of full-scale deposit probe measuring campaigns conducted in grate-fired and suspension-fired boilers, fired with biomass, have been reviewed and compared. The influence of operational parameters on the chemistry of ash and deposits, on deposit build-up rates, and on shedding behavior has...... of the deposits formed is determined by the fly ash composition and the flue gas temperature; increases in the local flue gas temperature lead to higher contents of Si and Ca and lower contents of Cl in the deposits. The net deposit build-up rates in grate-fired and suspension-fired boilers are at similar levels....../wood-firing in suspension-fired boilers, shedding occurred by debonding with incomplete removal at flue gas temperatures of 600–1000 °C and by debonding with complete removal during wood-firing in suspension-fired boilers at high flue gas temperatures (1300 °C). Shedding events were not observed during wood suspension...

  20. CFD Simulation On CFBC Boiler

    Directory of Open Access Journals (Sweden)

    Amol S. Kinkar

    2015-02-01

    Full Text Available Abstract Heavy industrialization amp modernization of society demands in increasing of power cause to research amp develop new technology amp efficient utilization of existing power units. Variety of sources are available for power generation such as conventional sources like thermal hydro nuclear and renewable sources like wind tidal biomass geothermal amp solar. Out of these most common amp economical way for producing the power is by thermal power stations. Various industrial boilers plays an important role to complete the power generation cycle such as CFBC Circulating Fluidized Bed Combustion FBC Fluidized Bed Combustion AFBC Atmospheric Fluidized Bed Combustion Boiler CO Boiler RG amp WHR Boiler Waster heat recovery Boiler. This paper is intended to comprehensively give an account of knowledge related to refractory amp its failure in CFBC boiler with due effect of flue gas flow during operation on refractory by using latest technology of CAD Computer aided Design amp CAE Computer aided Engineering. By conceptual application of these technology the full scale model is able to analyze in regards the flow of flue gas amp bed material flow inside the CFBC loop via CFD Computational Fluid Dynamics software. The results obtained are helpful to understand the impact of gas amp particles on refractory in different areas amp also helped to choose suitable refractory material in different regions.

  1. Design optimization on structure of blowdown in CPR1000 steam generator

    International Nuclear Information System (INIS)

    Wang Guoxian; Ren Hongbing; Zuo Chaoping; Zhu Yong; Mo Shaojia

    2014-01-01

    The structure of blowdown in CPR1000 steam generator has been optimized by eliminating the blowdown pipe and tube lane blocking, drilling holes in the peripheral tube lane, which can improve the accessibility of the central tube lane and facilitate inspecting and lancing. This paper detailed compares and analyzes the thermal hydraulic characteristic before and after optimization using GENEPI code which a special software for SG thermal hydraulic analysis. The results showed that the thermal hydraulic characteristic of steam generator meets the design requirements compared with the original design. Structure optimization can improve lancing effects, although the change of flow field distribution above the tubesheet leads to increase the number of tube subjected to sludge deposit. The analysis results proved the feasibility of the optimization. (authors)

  2. Bench-scale treatability studies for simulated incinerator scrubber blowdown containing radioactive cesium and strontium

    International Nuclear Information System (INIS)

    Coroneos, A.C.; Taylor, P.A.; Arnold, W.D. Jr.; Bostick, D.A.; Perona, J.J.

    1994-12-01

    The purpose of this report is to document the results of bench-scale testing completed to remove 137 Cs and 90 Sr from the Oak Ridge K-25 Site Toxic Substances Control Act (TSCA) Incinerator blowdown at the K-25 Site Central Neutralization Facility, a wastewater treatment facility designed to remove heavy metals and uranium from various wastewaters. The report presents results of bench-scale testing using chabazite and clinoptilolite zeolites to remove cesium and strontium; using potassium cobalt ferrocyanide (KCCF) to remove cesium; and using strontium chloride coprecipitation, sodium phosphate coprecipitation, and calcium sulfate coprecipitation to remove strontium. Low-range, average-range, and high-range concentration blowdown surrogates were used to complete the bench-scale testing

  3. Results of the first nuclear blowdown test on single fuel rods (LOC-11 Series in PBF)

    International Nuclear Information System (INIS)

    Larson, J.R.; Evans, D.R.; McCardell, R.K.

    1978-01-01

    This paper presents results of the first nuclear blowdown tests (LOC-11A, LOC-11B, LOC-11C) ever conducted. The Loss-of-Coolant Accident (LOCA) Test Series is being conducted in the Power Burst Facility (PBF) reactor at the Idaho National Engineering Laboratory, near Idaho Falls, Idaho, for the Nuclear Regulatory Commission. The objective of the LOC-11 tests was to obtain data on the behavior of pressurized and unpressurized rods when exposed to a blowdown similar to that expected in a pressurized water reactor (PWR) during a hypothesized double-ended cold-leg break. The data are being used for the development and verification of analytical models that are used to predict coolant and fuel rod pressure during a LOCA in a PWR

  4. Innovative Clean Coal Technology (ICCT): 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Topical report, LNCFS Levels 1 and 3 test results

    Energy Technology Data Exchange (ETDEWEB)

    1993-08-17

    This report presents results from the third phase of an Innovative Clean Coal Technology (ICC-1) project demonstrating advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from a coal-fired boiler. The purpose of this project was to study the NO{sub x} emissions characteristics of ABB Combustion Engineering`s (ABB CE) Low NO{sub x} Concentric Firing System (LNCFS) Levels I, II, and III. These technologies were installed and tested in a stepwise fashion at Gulf Power Company`s Plant Lansing Smith Unit 2. The objective of this report is to provide the results from Phase III. During that phase, Levels I and III of the ABB C-E Services Low NO{sub x} Concentric Firing System were tested. The LNCFS Level III technology includes separated overfire air, close coupled overfire air, clustered coal nozzles, flame attachment coal nozzle tips, and concentric firing. The LNCFS Level I was simulated by closing the separated overfire air nozzles of the LNCFS Level III system. Based upon long-term data, LNCFS Level HI reduced NO{sub x} emissions by 45 percent at full load. LOI levels with LNCFS Level III increased slightly, however, tests showed that LOI levels with LNCFS Level III were highly dependent upon coal fineness. After correcting for leakage air through the separated overfire air system, the simulated LNCFS Level I reduced NO{sub x} emissions by 37 percent. There was no increase in LOI with LNCFS Level I.

  5. Calculations of Edwards' pipe blowdown tests using the code TRAC P1

    International Nuclear Information System (INIS)

    O'Mahoney, R.

    1979-05-01

    The paper describes the results obtained using the non-thermal equilibrium LOCA code TRAC-P1 for two of a series of Pipe Blowdown Tests. Comparisons are made with the experimental values and RELAP-UK Mark IV predictions. Some discrepancies between prediction and experiment are observed, and certain aspects of the model are considered to warrant possible further attention. (U.K.)

  6. Singular and interactive effects of blowdown, salvage logging, and wildfire in sub-boreal pine systems

    Science.gov (United States)

    D'Amato, A.W.; Fraver, S.; Palik, B.J.; Bradford, J.B.; Patty, L.

    2011-01-01

    The role of disturbance in structuring vegetation is widely recognized; however, we are only beginning to understand the effects of multiple interacting disturbances on ecosystem recovery and development. Of particular interest is the impact of post-disturbance management interventions, particularly in light of the global controversy surrounding the effects of salvage logging on forest ecosystem recovery. Studies of salvage logging impacts have focused on the effects of post-disturbance salvage logging within the context of a single natural disturbance event. There have been no formal evaluations of how these effects may differ when followed in short sequence by a second, high severity natural disturbance. To evaluate the impact of this management practice within the context of multiple disturbances, we examined the structural and woody plant community responses of sub-boreal Pinus banksiana systems to a rapid sequence of disturbances. Specifically, we compared responses to Blowdown (B), Fire (F), Blowdown-Fire, and Blowdown-Salvage-Fire (BSF) and compared these to undisturbed control (C) stands. Comparisons between BF and BSF indicated that the primary effect of salvage logging was a decrease in the abundance of structural legacies, such as downed woody debris and snags. Both of these compound disturbance sequences (BF and BSF), resulted in similar woody plant communities, largely dominated by Populus tremuloides; however, there was greater homogeneity in community composition in salvage logged areas. Areas experiencing solely fire (F stands) were dominated by P. banksiana regeneration, and blowdown areas (B stands) were largely characterized by regeneration from shade tolerant conifer species. Our results suggest that salvage logging impacts on woody plant communities are diminished when followed by a second high severity disturbance; however, impacts on structural legacies persist. Provisions for the retention of snags, downed logs, and surviving trees as part

  7. Fluid and structural dynamics calculations to determine core barrel loads during blowdown (EV 3,000)

    International Nuclear Information System (INIS)

    Krieg, R.; Schlechtendahl, E.G.

    1977-01-01

    To begin with, the main physical phenomena in connection with blowdown loads on the care barrel and the computer models used are briefly described. These models have also been used in the design of the HTR test care barrel. The fluid dynamics part of the calculations was carried out using the WHAMMOD and DAPSY codes; for the structural dynamics part, the STRUDL/Dynal code was employed. (orig./RW) [de

  8. Performance of R + D works to study the behavior during blowdown of LWRs

    International Nuclear Information System (INIS)

    Kaffanke, E.

    1980-03-01

    The aim of the RS 16B experiments is to study thermohydraulic behavior during blowdown of pressure vessels (with internals) of BWRS or PWR-steam generators. A small scale vessel will be used for simulation and measurement. Three series of experiments with varying paramters will be carried out in order to gain insight into flow behavior and loadings on internals caused by steam and feedwater line breaks. The experiments, besides supplying experimental results, will also serve to verify mathematical codes that have been developed to describe such highly complex phenomena. The contributions was as follows: 1) Planning and design of models to simulate BWR-internals. 2) Pre-test calculation of the effects of pressure differences on these models. 3) Post-test calculations upon completion of experiments. Since the beginning of the RS 16B-project in 1972, blowdown effects due to steam and feedwater line breaks have been calculated. A version of the short time computer program LAMB was used for the predictions. This program is an accepted code for the licensing procedure where blowdown analysis of BWR and PWR-steam generator is involved. (orig./HP) [de

  9. Boiler using combustible fluid

    Science.gov (United States)

    Baumgartner, H.; Meier, J.G.

    1974-07-03

    A fluid fuel boiler is described comprising a combustion chamber, a cover on the combustion chamber having an opening for introducing a combustion-supporting gaseous fluid through said openings, means to impart rotation to the gaseous fluid about an axis of the combustion chamber, a burner for introducing a fluid fuel into the chamber mixed with the gaseous fluid for combustion thereof, the cover having a generally frustro-conical configuration diverging from the opening toward the interior of the chamber at an angle of between 15/sup 0/ and 55/sup 0/; means defining said combustion chamber having means defining a plurality of axial hot gas flow paths from a downstream portion of the combustion chamber to flow hot gases into an upstream portion of the combustion chamber, and means for diverting some of the hot gas flow along paths in a direction circumferentially of the combustion chamber, with the latter paths being immersed in the water flow path thereby to improve heat transfer and terminating in a gas outlet, the combustion chamber comprising at least one modular element, joined axially to the frustro-conical cover and coaxial therewith. The modular element comprises an inner ring and means of defining the circumferential, radial, and spiral flow paths of the hot gases.

  10. New controls spark boiler efficiency

    Energy Technology Data Exchange (ETDEWEB)

    Engels, T. (Monsanto, University Park, IL (United States))

    1993-09-01

    Monsanto's NutraSweet plant in University Park, IL, produces aspartame, the patented NutraSweet artificial sweetener product. Until recently, boiler control was managed by a '60s-era Fireye jackshaft system in which air and natural gas were mechanically linked with an offset to compensate for oxygen trim. The interlocking devices on the Fireye system were becoming obsolete, and the boiler needed a new front end retrofitted for low emissions. In order to improve boiler control efficiency, we decided to modernize and automate the entire boiler control system. We replaced the original jackshaft system, and installed a Gordon-Piet burner system, including gas valves, air dampers, blowers, and burner. The upgrade challenges included developing a control strategy and selecting and implementing a process control system. Since our plant has standardized on the PROVOX process management information system from Fisher Controls (now Fisher-Rosemount Systems) to support most of our process, it was a natural and logical choice for boiler controls as well. 2 figs.

  11. Failure analysis of boiler tube

    International Nuclear Information System (INIS)

    Mehmood, K.; Siddiqui, A.R.

    2007-01-01

    Boiler tubes are energy conversion components where heat energy is used to convert water into high pressure superheated steam, which is then delivered to a turbine for electric power generation in thermal power plants or to run plant and machineries in a process or manufacturing industry. It was reported that one of the tubes of a fire-tube boiler used in a local industry had leakage after the formation of pits at the external surface of the tube. The inner side of the fire tube was working with hot flue gasses with a pressure of 10 Kg/cm/sup 2/ and temperature 225 degree C. The outside of the tube was surrounded by feed water. The purpose of this study was to determine the cause of pits developed at the external surface of the failed boiler tube sample. In the present work boiler tube samples of steel grade ASTM AI61/ASTM A192 were analyzed using metallographic analysis, chemical analysis, and mechanical testing. It was concluded that the appearance of defects on the boiler tube sample indicates cavitation type corrosion failure. Cavitation damage superficially resembled pitting, but surface appeared considerably rougher and had many closely spaced pits. (author)

  12. Demonstration of coal reburning for cyclone boiler NO{sub x} control. Appendix, Book 1

    Energy Technology Data Exchange (ETDEWEB)

    1994-06-01

    Based on the industry need for a pilot-scale cyclone boiler simulator, Babcock Wilcox (B&W) designed, fabricated, and installed such a facility at its Alliance Research Center (ARC) in 1985. The project involved conversion of an existing pulverized coal-fired facility to be cyclone-firing capable. Additionally, convective section tube banks were installed in the upper furnace in order to simulate a typical boiler convection pass. The small boiler simulator (SBS) is designed to simulate most fireside aspects of full-size utility boilers such as combustion and flue gas emissions characteristics, fireside deposition, etc. Prior to the design of the pilot-scale cyclone boiler simulator, the various cyclone boiler types were reviewed in order to identify the inherent cyclone boiler design characteristics which are applicable to the majority of these boilers. The cyclone boiler characteristics that were reviewed include NO{sub x} emissions, furnace exit gas temperature (FEGT) carbon loss, and total furnace residence time. Previous pilot-scale cyclone-fired furnace experience identified the following concerns: (1) Operability of a small cyclone furnace (e.g., continuous slag tapping capability). (2) The optimum cyclone(s) configuration for the pilot-scale unit. (3) Compatibility of NO{sub x} levels, carbon burnout, cyclone ash carryover to the convection pass, cyclone temperature, furnace residence time, and FEGT.

  13. Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions

    Science.gov (United States)

    Yang, Dong

    Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, most waterside tube cracks are found near heavy attachment welds on the outer surface and are typically blunt, with multiple bulbous features indicating a discontinuous growth. These types of tube failures are typically referred to as stress assisted corrosion (SAC). For recovery boilers in the pulp and paper industry, these failures are particularly important as any water leak inside the furnace can potentially lead to smelt-water explosion. Metal properties, environmental variables, and stress conditions are the major factors influencing SAC crack initation and propagation in carbon steel boiler tubes. Slow strain rate tests (SSRT) were conducted under boiler water conditions to study the effect of temperature, oxygen level, and stress conditions on crack initation and propagation on SA-210 carbon steel samples machined out of boiler tubes. Heat treatments were also performed to develop various grain size and carbon content on carbon steel samples, and SSRTs were conducted on these samples to examine the effect of microstructure features on SAC cracking. Mechanisms of SAC crack initation and propagation were proposed and validated based on interrupted slow strain tests (ISSRT). Water chemistry guidelines are provided to prevent SAC and fracture mechanics model is developed to predict SAC failure on industrial boiler tubes.

  14. Structured Mathematical Modeling of Industrial Boiler

    Directory of Open Access Journals (Sweden)

    Abdullah Nur Aziz

    2014-04-01

    Full Text Available As a major utility system in industry, boilers consume a large portion of the total energy and costs. Significant reduction of boiler cost operation can be gained through improvements in efficiency. In accomplishing such a goal, an adequate dynamic model that comprehensively reflects boiler characteristics is required. This paper outlines the idea of developing a mathematical model of a water-tube industrial boiler based on first principles guided by the bond graph method in its derivation. The model describes the temperature dynamics of the boiler subsystems such as economizer, steam drum, desuperheater, and superheater. The mathematical model was examined using industrial boiler performance test data.It can be used to build a boiler simulator or help operators run a boiler effectively.

  15. Ash transformation in suspension fired boilers co-firing coal and straw

    DEFF Research Database (Denmark)

    Zheng, Yuanjing; Jensen, Peter Arendt; Jensen, Anker Degn

    In this literature report is provided a status for the present knowledge level on ash properties when co-firing coal and biomass. The fly ash formed in boilers using co-firing of coal and straw do have a large influence on ash deposit formation, boiler corrosion, fly ash utilization and operation...

  16. Structured Mathematical Modeling of Industrial Boiler

    OpenAIRE

    Aziz, Abdullah Nur; Nazaruddin, Yul Yunazwin; Siregar, Parsaulian; Bindar, Yazid

    2014-01-01

    As a major utility system in industry, boilers consume a large portion of the total energy and costs. Significant reduction of boiler cost operation can be gained through improvements in efficiency. In accomplishing such a goal, an adequate dynamic model that comprehensively reflects boiler characteristics is required. This paper outlines the idea of developing a mathematical model of a water-tube industrial boiler based on first principles guided by the bond graph method in its derivation. T...

  17. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  18. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1999-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  19. Sootblowing optimization for improved boiler performance

    Science.gov (United States)

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J.

    2012-12-25

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  20. Optimizing the Integrated Design of Boilers - Simulation

    DEFF Research Database (Denmark)

    Sørensen, K.; Karstensen, C.; Condra, T.

    2004-01-01

    Boilers can be considered as consisting of three main components: (i) the pressure part, (ii) the burner and (iii) the control system. To be able to develop the boilers of the future (i.e. the boilers with the lowest emissions, the highest efciency, the best dynamic performance etc.) it is import...

  1. MULTIPLE LINEAR REGRESSION ANALYSIS FOR PREDICTION OF BOILER LOSSES AND BOILER EFFICIENCY

    OpenAIRE

    Chayalakshmi C.L

    2018-01-01

    MULTIPLE LINEAR REGRESSION ANALYSIS FOR PREDICTION OF BOILER LOSSES AND BOILER EFFICIENCY ABSTRACT Calculation of boiler efficiency is essential if its parameters need to be controlled for either maintaining or enhancing its efficiency. But determination of boiler efficiency using conventional method is time consuming and very expensive. Hence, it is not recommended to find boiler efficiency frequently. The work presented in this paper deals with establishing the statistical mo...

  2. Numerical simulation of a small-scale biomass boiler

    International Nuclear Information System (INIS)

    Collazo, J.; Porteiro, J.; Míguez, J.L.; Granada, E.; Gómez, M.A.

    2012-01-01

    Highlights: ► Simplified model for biomass combustion was developed. ► Porous zone conditions are used in the bed. ► Model is fully integrated in a commercial CFD code to simulate a small scale pellet boiler. ► Pollutant emissions are well predicted. ► Simulation provides extensive information about the behaviour of the boiler. - Abstract: This paper presents a computational fluid dynamic simulation of a domestic pellet boiler. Combustion of the solid fuel in the burner is an important issue when discussing the simulation of this type of system. A simplified method based on a thermal balance was developed in this work to introduce the effects provoked by pellet combustion in the boiler simulation. The model predictions were compared with the experimental measurements, and a good agreement was found. The results of the boiler analysis show that the position of the water tubes, the distribution of the air inlets and the air infiltrations are the key factors leading to the high emission levels present in this type of system.

  3. Common for heating boilers, planned for air conditioning plants: Transfer of intelligence to the field level; Bei Heizkesseln ueblich, fuer Klimaanlagen im Kommen: Verlagerung der Intelligenz in die Feldebene

    Energy Technology Data Exchange (ETDEWEB)

    Baumgarth, S.; Schernus, G.P. [Institut fuer Verbrennungstechnik und Prozessautomation, Fachhochschule Braunschweig/Wolfenbuettel (Germany)

    2002-11-01

    Central switching plants and a highly individual design of the MSR-technology and the programming continue to be standard for the control of ventilation and air condition plants. In the field of heating boilers it generally became established several years ago, to transfer the control and supervision function directly to the plant component. The disadvantage very often proved to be, that an integration into the building control technology was only limited and could only be realised at high costs. Due to the introduction of the open bus technology in the field of building automation, these interface problems do not any longer occur and it proves to be useful to transfer the intelligence for ventilation and air condition plants to the field level as well. (orig.) [German] Zur Steuerung und Regelung von Lueftungs- und Klimaanlagen sind zentrale Schaltanlagen und eine hohe Individualitaet bei der Ausfuehrung der MSR-Technik und der Programmierung noch aktueller Standard. Bei Heizkesseln hat es sich hingegen bereits vor mehreren Jahren durchgesetzt, die Steuerungs- und Ueberwachungsfunktionen direkt an das betreffende Anlagenteil zu verlagern. Nachteilig war allerdings oftmals, dass eine Einbindung in die Gebaeudeleittechnik nur begrenzt oder mit hohem Kostenaufwand verbunden, moeglich war. Durch den Einzug der offenen Bustechnologie in die Gebaeudeautomation entfallen derartige Schnittstellenprobleme und es bietet sich an, auch fuer die Lueftungs- und Klimaanlagen die Verlagerung der Intelligenz in die Feldebene vorzunehmen. (orig.)

  4. Effects of the Pressurized Water Reactor Main Steam Line Break Location on the Blowdown Loading

    International Nuclear Information System (INIS)

    Jo, Jong Chull; Kang, Soon Ho; Chan, Won Joon

    2016-01-01

    The thermal hydraulic analysis has been performed generally using a simple lumped model or one dimensional numerical model. However, those models have limitations in predicting the transient variations of the steam velocity, pressure and hydrodynamic load at a local point and the most conservative condition. Furthermore, it cannot be confirmed if the blowdown loads predicted by either of the models are conservative to evaluate every part of the SG internal structures. In this study, the transient hydraulic response of the SG secondary side to the MSLB case where the pipe break is assumed to occur at the SG outlet nozzle end, another weld point on the MSL, was numerically simulated using a CFD code. The present CFD calculation results was compared with those in ref. to investigate the effect of break location (friction loss) on the blowdown load in the SG secondary side. The result shows that the friction loss along the steam line span between the SG nozzle end and the MSIV would cause reduction in steam velocity disturbance or dynamic pressure. It implies that the consequence of the MSLB at the SG nozzle end would be much severer that those of other MSLB cases where the break locations are far from the SG. Therefore, to assure a conservative safety evaluation of the SG structural integrity, the blowdown loading on the SG internal structures including tubes during a MSLB accident in terms of the transient steam velocity, dynamic pressure and decompression wave fluctuations should be assessed for the MSLB case where the break is assumed to occur at the SG nozzle end.

  5. Effects of the Pressurized Water Reactor Main Steam Line Break Location on the Blowdown Loading

    Energy Technology Data Exchange (ETDEWEB)

    Jo, Jong Chull; Kang, Soon Ho; Chan, Won Joon [KAERI, Daejeon (Korea, Republic of)

    2016-05-15

    The thermal hydraulic analysis has been performed generally using a simple lumped model or one dimensional numerical model. However, those models have limitations in predicting the transient variations of the steam velocity, pressure and hydrodynamic load at a local point and the most conservative condition. Furthermore, it cannot be confirmed if the blowdown loads predicted by either of the models are conservative to evaluate every part of the SG internal structures. In this study, the transient hydraulic response of the SG secondary side to the MSLB case where the pipe break is assumed to occur at the SG outlet nozzle end, another weld point on the MSL, was numerically simulated using a CFD code. The present CFD calculation results was compared with those in ref. to investigate the effect of break location (friction loss) on the blowdown load in the SG secondary side. The result shows that the friction loss along the steam line span between the SG nozzle end and the MSIV would cause reduction in steam velocity disturbance or dynamic pressure. It implies that the consequence of the MSLB at the SG nozzle end would be much severer that those of other MSLB cases where the break locations are far from the SG. Therefore, to assure a conservative safety evaluation of the SG structural integrity, the blowdown loading on the SG internal structures including tubes during a MSLB accident in terms of the transient steam velocity, dynamic pressure and decompression wave fluctuations should be assessed for the MSLB case where the break is assumed to occur at the SG nozzle end.

  6. Mitigation of caustic stress corrosion cracking of steam generator tube materials by blowdown -a case study

    International Nuclear Information System (INIS)

    Dutta, Anu; Patwegar, I.A.; Chaki, S.K.; Venkat Raj, V.

    2000-01-01

    The vertical U-tube steam generators are among the most important equipment in nuclear power plants as they form the vital link between the reactor and the turbogenerator. Over ∼ 35 years of operating experience of water cooled reactor has demonstrated that steam generator tubes are susceptible to various forms of degradation. This degradation leads to failure and outages of the power plant. A majority of these failures have been attributed to concentrated alkali attacks in the low flow areas such as crevices in the tube to tube sheet joints, baffle plate location and the areas of sludge deposits. Free hydroxides can be produced by improper maintenance of phosphate chemical control in the secondary side of the steam generators and also by the thermal decomposition of impurities present in the condenser cooling water which may leak into the feed water through the condenser tubes. The free hydroxides concentrate in the low flow areas. This buildup of free hydroxide in combination with residual stress leads to caustic stress corrosion cracking. In order to mitigate caustic stress corrosion cracking of Inconel 600 tubes, the trend is to avoid phosphate dosing. Instead All Volatile Treatment (AVT) for secondary water is used backed by full flow condensate polishing. Sodium hydroxide concentration is now being considered as the basis for steam generator blowdown. A methodology has been established for determining the blowdown requirement in order to mitigate caustic stress corrosion cracking in the secondary side of the vertical U-tube natural circulation steam generator. A case study has been carried out for zero solid treatment (AVT coupled with full flow condensate polishing plant) water chemistry. Only continuous blowdown schemes have been studied based on maximum caustic concentration permissible in the secondary side of the steam generator. The methodology established can also be used for deciding concentration of any other impurities

  7. Emission analysis of the best available wood-fired central heating boilers on the market

    International Nuclear Information System (INIS)

    Axell, M.; Gustavsson, Lennart; Persson, Henrik; Leckner, B.

    1998-01-01

    The purpose of the present project is to study the emissions from some of the best available wood-fired central heating boilers on the market. The aim is to identify the critical factors which determine the emission levels by means of emission measurements as well as temperature measurements in the combustion chamber. Four boilers with different design characteristics have been included in the project. All boilers use reversed combustion and fan-assisted combustion air supply, and have shown low tar emissions in earlier environmental tests. Boiler A is a boiler with a rather large mass of ceramics in the grate and in the burn-out zone, and a large volume of water. Boiler B has a smaller mass in the cast-iron grate and in the burn-out zone and a small water volume. Boiler C is a boiler with tertiary air and an incorporated accumulator tank. Boiler D has a zirconia-cell probe for continuous control of the air-excess ratio. The measurements have been made with the boilers in accumulator operation, i.e. at maximum heat output, since they are intended for this type of operation. Tests have, in addition to normal operating conditions, been made with high fuel moisture contents, high draught and a low boiler temperature at the start of the test. Measurements have been made of excess-air ratios, contents of CO, total hydrocarbons (THC), NO x and a number of volatile organic compounds (VOC) in the flue gases as well as of combustion temperatures below the grate

  8. The CNEN Helium-Caesium Blow-Down MPD Facility and Experiments with a Prototype Duct

    Energy Technology Data Exchange (ETDEWEB)

    Bertolini, E.; Toschi, R. [CNEN, Frascati (Italy); Lindley, B. C. [C.A. Parsons and Co. Ltd (United Kingdom); Brown, R.; McNab, I. R. [International Research and Development Co. Ltd., Newcastle Upon Tyne (United Kingdom)

    1966-11-15

    The CNEN blow-down loop has been designed to study a helium-caesium MPD generator with particular regard to non-equilibrium ionization effects. An operating condition of the loop is: gas mass flow 0.2 kg/sec, seed fraction 1 at, wt.%, useful pulse duration 20 sec, stagnation temperature 2000 Degree-Sign K, stagnation pressure 5 atm abs, thermal power 1.6 MW, Mach number 0.6, magnetic field 4 Wb/m2, total impurity level less than 100 ppm. A sufficiently wide range of the stagnation conditions can be obtained with the present arrangement of the loop (temperature up to 2000*K, pressure from slightly sub-atmospheric to 6atmabs, gas mass flow from 50 g/sec to 400 g/sec, seed fraction from 0.1 to 2 at. wt.%. The storage heater is an alumina pebble bed electrically heated with tungsten elements and thermally insulated with zirconia fibre; the thermal capacity at 2000 Degree-Sign K is about 1000 MJ. Pure helium is obtained by evaporation of liquid helium at between 4.5 and 5 Degree-Sign K; liquid caesium is injected into a limited section of the pebble bed to provide a mixture of the two gases uniform in density and temperature. The duct is made of boron nitride (5 cm x 3 cm x 22 cm) with 25 pairs of tantalum electrodes whose geometry (electrode width 3 mm, segmentation pitch 9 mm) should prevent current leakage between adjacent electrodes; the duct walls and transfer can be pre-heated up to 1700 Degree-Sign K. A magnetic field of 4 Wb/m{sup 2} is obtained with a pulsed cryogenic magnet with pulse duration of 6 sec. Two series of experiments have been completed to assess the feasibility of the helium-caesium heating system and the generator duct. Heating system experiments, (a) Compatibility of alumina with tungsten, tantalum and caesium, with thermal cycling at 2000 Degree-Sign K; (b) Purification of zirconia fibre and its behaviour at high temperature, with thermal cycling at 2000 Degree-Sign K; (c) Capability of an alumina pebble bed of evaporating, heating and mixing

  9. PPOOLEX experiments on the dynamics of free water surface in the blowdown pipe

    International Nuclear Information System (INIS)

    Laine, J.; Puustinen, M.; Raesaenen, A.

    2013-04-01

    This report summarizes the results of the thermal stratification and mixing experiments carried out with the scaled down PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through the vertical DN200 blowdown pipe to the condensation pool filled with sub-cooled water. The main objective of the experiments was to obtain verification data for the development of the Effective Momentum Source (EMS) and Effective Heat Source (EHS) models to be implemented in GOTHIC code by KTH. A detailed test matrix and procedure put together on the basis of pre-test calculations was provided by KTH before the experiments. Altogether six experiments were carried out. The experiments consisted of a small steam flow rate stratification period and of a higher flow rate mixing period. The dry well structures were heated up to approximately 130 deg. C before the stratification period was initiated. The initial water bulk temperature in the condensation pool was 13-16 deg. C. During the low steam flow rate (85-105 g/s) period steam condensed mainly inside the blowdown pipe. As a result temperatures remained constant below the blowdown pipe outlet while they increased towards the pool surface layers indicating strong thermal stratification of the wet well pool water. In the end of the stratification period the temperature difference between the pool bottom and surface was 15-30 deg. C depending on the test parameters and the duration of the low flow rate period. In the beginning of the mixing phase the steam flow rate was increased rapidly to 300-425 g/s to mix the pool water totally. Depending on the used steam flow rate and initial pool water temperature it took 150-500 s to achieve total mixing. If the test was continued long enough the water pool began to stratify again after the water bulk temperature had reached ∼50 deg. C despite of steam mass flux belonging to the chugging region of the

  10. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Papp, L. [Inst. of Material Engineering, Ostrava (Switzerland)

    1995-12-31

    After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed.

  11. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    International Nuclear Information System (INIS)

    Pappx, L.

    1994-01-01

    After modification of Dukovany NPP steam generator feedwater system, the increased concentration of minerals was measured in the cold leg of modified steam generator. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators, has focused this attention on the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of flow distribution in the secondary side of SG was developed. (Author)

  12. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    Energy Technology Data Exchange (ETDEWEB)

    Papp, L [Inst. of Material Engineering, Ostrava (Switzerland)

    1996-12-31

    After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed.

  13. Technical support to the Nuclear Regulatory Commission for the boiling water reactor blowdown heat transfer program

    International Nuclear Information System (INIS)

    Rice, R.E.

    1976-09-01

    Results are presented of studies conducted by Aerojet Nuclear Company (ANC) in FY 1975 to support the Nuclear Regulatory Commission (NRC) on the boiling water reactor blowdown heat transfer (BWR-BDHT) program. The support provided by ANC is that of an independent assessor of the program to ensure that the data obtained are adequate for verification of analytical models used for predicting reactor response to a postulated loss-of-coolant accident. The support included reviews of program plans, objectives, measurements, and actual data. Additional activity included analysis of experimental system performance and evaluation of the RELAP4 computer code as applied to the experiments

  14. PPOOLEX experiments on the dynamics of free water surface in the blowdown pipe

    Energy Technology Data Exchange (ETDEWEB)

    Laine, J.; Puustinen, M.; Raesaenen, A. [Lappeenranta Univ. of Technology, Lappeenranta (Finland)

    2013-04-15

    This report summarizes the results of the thermal stratification and mixing experiments carried out with the scaled down PPOOLEX test facility designed and constructed at Lappeenranta University of Technology. Steam was blown into the dry well compartment and from there through the vertical DN200 blowdown pipe to the condensation pool filled with sub-cooled water. The main objective of the experiments was to obtain verification data for the development of the Effective Momentum Source (EMS) and Effective Heat Source (EHS) models to be implemented in GOTHIC code by KTH. A detailed test matrix and procedure put together on the basis of pre-test calculations was provided by KTH before the experiments. Altogether six experiments were carried out. The experiments consisted of a small steam flow rate stratification period and of a higher flow rate mixing period. The dry well structures were heated up to approximately 130 deg. C before the stratification period was initiated. The initial water bulk temperature in the condensation pool was 13-16 deg. C. During the low steam flow rate (85-105 g/s) period steam condensed mainly inside the blowdown pipe. As a result temperatures remained constant below the blowdown pipe outlet while they increased towards the pool surface layers indicating strong thermal stratification of the wet well pool water. In the end of the stratification period the temperature difference between the pool bottom and surface was 15-30 deg. C depending on the test parameters and the duration of the low flow rate period. In the beginning of the mixing phase the steam flow rate was increased rapidly to 300-425 g/s to mix the pool water totally. Depending on the used steam flow rate and initial pool water temperature it took 150-500 s to achieve total mixing. If the test was continued long enough the water pool began to stratify again after the water bulk temperature had reached {approx}50 deg. C despite of steam mass flux belonging to the chugging region

  15. Thermal-hydraulic analysis of the semiscale Mod-1 blowdown heat transfer test series

    International Nuclear Information System (INIS)

    Cozzuol, J.M.

    1976-06-01

    Selected experimental thermal-hydraulic data from the recent Semiscale Mod-1 blowdown heat transfer test series are analyzed from an experimental viewpoint with emphasis on explaining those phenomena which influence core fluid behavior. Comparisons are made between the trends measured by the system instrumentation and the trends predicted by the RELAP4 computer code to aid in obtaining an understanding of the interactions between phenomena occurring in different parts of the system. The analyses presented in this report are valuable for evaluating the adequacy and improving the predictive capability of analytical models developed to predict the system response of a pressurized water reactor during a postulated loss-of-coolant accident

  16. RELAP5 progress summary: simulation of semiscale isothermal blowdown (Test S-01-4A)

    International Nuclear Information System (INIS)

    Kuo, H.H.; Wagner, R.J.; Carlson, K.E.; Kiser, D.M.; Trapp, J.A.; Ransom, V.H.

    1978-07-01

    The RELAP5/MOD''O'' LOCA analysis code has been applied to Simulation of the Semiscale Isothermal Blowdown Test (S-01-4A) from initiation to 60 seconds. Subcooled ECC injection was simulated from 23 seconds until accumulator emptying. The calculated results are in very good agreement with the experimental data. This is the first full system application of the RELAP5 code and only the pressurizer surge line resistance was modified to achieve the results reported. An analysis of the code execution time using a time-step statistical edit is included

  17. Influence of feedwater and blowdown systems on the mineral distribution in WWER steam generators

    International Nuclear Information System (INIS)

    Papp, L.

    1995-01-01

    After modification of Dukovany NPP steam generator (SG) feedwater system, the increased concentration of minerals was measured in the cold leg of modified SG. Some modifications were performed on operating WWER 1000 steam generators with aim to optimize the water chemistry in the collectors area. Since the distribution of minerals can substantially affect on corrosion processes in steam generators, VITKOVICE, as a producer of WWER steam generators has focused the attention to the optimizing of these systems. To predict the mineral distribution on the secondary side of steam generators for considered feedwater/blowdown systems, the simple model of the flow distribution in the secondary side of SG was developed

  18. Multidimensional analysis of fluid flow in the loft cold leg blowdown pipe during a loss-of-coolant experiment

    International Nuclear Information System (INIS)

    Demmie, P.N.; Hofmann, K.R.

    1979-03-01

    A computer analysis of fluid flow in the Loss-of-Fluid Test (LOFT) cold leg blowdown pipe during a loss-of-coolant experiment (LOCE) was performed using the computer program K-FIX/MOD1. The purpose of this analysis was to evaluate the capability of K-FIX/MOD1 to calculate theoretical fluid quantity distributions in the blowdown pipe during a LOCE for possible application to the analysis of LOFT experimental data, the determination of mass flow, or the development of data reduction models. A rectangular section of a portion of the LOFT blowdown pipe containing measurement Station BL-1 was modeled using time-dependent boundary conditions. Fluid quantities were calculated during a simulation of the first 26 s of LOFT LOCE L1-4. Sensitivity studies were made to determine changes in void fractions and velocities resulting from specific changes in the inflow boundary conditions used for this simulation

  19. Failure Analysis of 600 MW Supercritical Boiler Water Wall

    OpenAIRE

    Fu Huilin; Cai Zhengchun; Yan Xiaozhong; He Jinqiao; Zhou Yucai

    2013-01-01

    Boiler tube often causes abnormal boiler outage, bringing greater economic losses. This thesis mainly comes from the dynamics of boiler water, boiler furnace accident location of wall temperature distribution to explore the cause of the accident boiler. Calculation results show that the deformation will seriously reduce the boiler allowable maximum temperature difference between the screens. And the boiler is not over-temperature, low temperature difference between the screens, which have bur...

  20. The pressure cold wind system on the impact of industrial boiler economy and security

    Science.gov (United States)

    Li, Henan; Qian, Hongli; Jiang, Lei; Yu, Dekai; Li, Guannan; Yuan, Hong

    2017-05-01

    Industrial boiler is one of the most energy-consuming equipment in china, the annual consumption of energy accounts for about one-third of the national energy consumption.Industrial boiler in service at present have several severe problems such as small capacity, low efficiency, high energy consumption and causing severe pollution on environment, the average industrial boiler operation efficiency is only 65%. If the efficiency increased by 15% ∼ 20%, which meet the international advanced level, each year 70 million tons of coal saving and reduce environmental pollution[1]. As energy conservation and emissions reduction becomes the basic national policy of our country, improving the efficiency of industrial boiler energy is facing opportunities and challenges, optimizing the operation mode of the existing units, it is necessary to increase the flexibility of the boiler control.

  1. The orificing of once-through boilers for gas-cooled reactors

    International Nuclear Information System (INIS)

    Collier, J.G.; Whitmarsh-Everiss, M.J.

    1986-01-01

    The boilers at Hinkley Point B, Hunterston B (which are built to a common design) and Hartlepool and Heysham (which are identical to each other although different from Hinkley B/Hunterston B) are discussed. Heysham II and Torness have boilers developed from the Hinkley B/Hunterston B design. The boiler design is explained and the problems encountered are presented. The study presented in this address highlights the potential sensitivity of the performance of once-through boilers to the following factors - the uniformity of the gas inlet temperature profile, the choice of the operating point on the boiler characteristic (preferably this should be where the performance of the unit is not too sensitive to the primary side temperature and flow distribution); this can be achieved by greater levels of orificing reducing the steady state gains, and the various plant operating states which introduce asymmetries into the boundary conditions for the boiler. A number of computer codes have been used to model boiler performance. Using these, a new design was proposed for boiler feed regulating orifices and these revised orifices were installed during outages on the two Heysham reactors in 1985. (U.K.)

  2. PWR blowdown heat transfer separate-effects program: thermal-hydraulic test facility experimental data report for test 104

    International Nuclear Information System (INIS)

    Leon, D.M.; White, M.D.; Moore, P.A.; Hedrick, R.A.

    1978-01-01

    Reduced instrument responses are presented for Thermal-Hydraulic Test Facility (THTF) test 104, which is part of the ORNL Pressurized-Water Reactor (PWR) Blowdown Heat Transfer Separate-Effects Program. The objective of the program is to investigate the thermal-hydraulic phenomenon governing the energy transfer and transport processes that occur during a loss-of-coolant accident in the PWR system. Test 104 was conducted to obtain CHF in bundle 1 under blowdown conditions. The primary purpose of this report is to make the reduced instrument responses during test 104 available

  3. Biomass boiler still best choice

    International Nuclear Information System (INIS)

    Wallace, Paula

    2014-01-01

    Full text: The City of Mount Gambier upgraded its boiler in September after analysis showed that biomass was still the optimal energy option. The Mount Gambier Aquatic Centre was built by the local city council in the 1980s as an outdoor pool facility for the public. The complex has three pools — an Olympic-sized, toddler and a learner pool — for a total volume of 1.38ML (including balance tanks). The large pool is heated to 27-28°C, the smaller one 30-32°C. From the very beginning, the pool water was heated by a biomass boiler, and via two heat exchangers whose combined capacity is 520 kW. The original biomass boiler ran on fresh sawdust from a local timber mill. After thirty years of dedicated service the original boiler had become unreliable and difficult to operate. Replacement options were investigated and included a straight gas boiler, a combined solar hot water and gas option, and biomass boilers. The boiler only produces heat, not electricity. All options were subjected to a triple bottom line assessment, which included potential capital costs, operating costs, community and environmental benefits and costs. The project was also assessed using a tool developed by Mount Gambier City Council that considers the holistic benefits — the CHAT Tool, which stands for Comprehensive Holistic Assessment Tool. “Basically it is a survey that covers environmental, social, economic and governance factors,” the council's environmental sustainability officer, Aaron Izzard told WME. In relation to environmental considerations, the kinds of questions explored by the CHAT Tool included: Sustainable use of resources — objective is to reduce council's dependence on non-renewable resources; Greenhouse emissions — objective is to reduce council's contribution of GHG into the atmosphere; Air quality — objective is to improve local air quality. The conclusion of these analyses was that while a biomass boiler would have a higher capital cost than a straight gas

  4. Numerical simulation of a 374 tons/h water-tube steam boiler following a feedwater line break

    International Nuclear Information System (INIS)

    Deghal Cheridi, Amina Lyria; Chaker, Abla; Loubar, Ahcène

    2016-01-01

    Highlights: • We simulate the behavior of a steam boiler during feed-water line break accident. • To perform accident analysis of the steam boiler, Relap5/Mod3.2 system code is used. • A Relap5 model of the boiler is developed and qualified at the steady state level. • A good agreement between Relap5 results and available experimental data. • The Relap5 model predicts well the main transient features of the boiler. - Abstract: To ensure the operational safety of an industrial water-tube steam boiler it is very important to assess various accident scenarios in real plant working conditions. One of the most challenging scenarios is the loss of feedwater to the steam boiler. In this paper, a simulation of the behavior of an industrial water-tube radiant steam boiler during feedwater line break accident is discussed. The simulation is carried out using the RELAP5 system code. The steam boiler is installed in an Algerian natural gas liquefaction complex. The simulation shows the capabilities of RELAP5 system code in predicting the behavior of the steam boiler at both steady state and transient working conditions. From another side, the behavior of the steam boiler following the accident shows how the control system can successfully mitigate the effects and consequences of such accident and how the evaporator tubes can undergo a severe damage due to an uncontrolled increase of the wall temperature in case of failure of this system.

  5. Performance of the CNEN MHD Blow-Down Loop Facility

    Energy Technology Data Exchange (ETDEWEB)

    Bertolini, E.; Brown, R.; Gasparotto, M.; Gay, P.; Toschi, R. [Laboratorio Conversione Diretta, CNEN, Frascati (Italy)

    1968-11-15

    The CNEN facility has been designed, manufactured and used for alkali-seeded noble gas MHD energy conversion research, as the major experimental effort during the first five-year CNEN Research Programme on MHD. The main specifications and the general arrangement with information on preliminary commissioning tests of some components were given at the Salzburg Symposium. Since then the facility has been successfully commissioned and from March 1967 has been working on MHD experiments. Efforts were made to reduce any adverse effects on the experimental MHD results that were due to inherent limitations of an experimental apparatus (particularly under open-circuit conditions). Great emphasis was placed on problems of caesium vaporization and the mixing with helium, the purity level of the mixture, measurements and the control system. The insulation of the plasma from ground was carefully treated, increasing the ratio between insulator resistance and typical plasma resistance as much as possible. Fluidynamic tests at room and high temperatures have shown that stability in the gas parameters (temperature, pressure and mass flow) can be maintained within few per cent for tens of seconds after a transient, giving a behaviour similar to a continuously running system. The high- temperature, alumina pebble-bed heater has successfully operated, bringing the helium-caesium mixtures up to 2000 Degree-Sign K and up to 4 atm abs pressure, and undergoing seven thermal cycles, for a total of more than 2000 hours operation at top temperature. Preheated generator ducts using alumina as insulator and tantalum for electrodes performed satisfactorily, very much attention having been given in the design to reduction of thermal shocks and to obviating possible paths for caesium leakage and short-circuiting of electrode leads. The pulsed liquid nitrogen precooled magnet has been run for about 50 pulses at high field ( Asymptotically-Equal-To 4.5 tesla) with an operating time of about 10

  6. Modeling study of droplet behavior during blowdown period of large break LOCA based on experimental data

    International Nuclear Information System (INIS)

    Sakaba, Hiroshi; Umezawa, Shigemitsu; Teramae, Tetsuya; Furukawa, Yuji

    2004-01-01

    During LOCA (Loss Of Coolant Accident) in PWR, droplets behavior during blowdown period is one of the important phenomena. For example, the spattering from falling liquid film that flows from upper plenum generates those droplets in core region. The behavior of droplets in such flow has strong effect for cladding temperature behavior because these droplets are able to remove heat from a reactor core by its direct contact on fuel rods and its evaporation at the surface. For safety analysis of LOCA in PWR, it is necessary to evaluate droplet diameter precisely in order to predict fuel cladding temperature changing by the calculation code. Based on the test results, a new droplet behavior model was developed for the MCOBRA/TRC code that predicts the droplet behavior during such LOCA events. Furthermore, the verification calculations that simulated some blowdown tests were performed using by the MCOBRA/TRAC code. These results indicated the validity of this droplet model during blow down cooling period. The experiment was focused on investigating the Weber number of steady droplet in the blow down phenomenon of large break LOCA. (author)

  7. 46 CFR 52.25-20 - Exhaust gas boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING POWER BOILERS Other Boiler Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure...

  8. 46 CFR 63.25-1 - Small automatic auxiliary boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000 Btu/hr...

  9. Fluidized bed boiler feed system

    Science.gov (United States)

    Jones, Brian C.

    1981-01-01

    A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

  10. Inception report and gap analysis. Boiler inspection

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-06-01

    This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

  11. Inception report and gap analysis. Boiler inspection

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2004-06-01

    This inception and gap analysis report on boilers in Latvia, has been prepared in the framework of the 'Implementation of the EU directive on energy performance of buildings: development of the Latvian Scheme for energy auditing of building and inspection of boilers'. The report is the basis for the establishment of training of boiler inspectors; it develops a gap analysis for better understanding and estimating the number of installations in Latvia and develops suggestions for the institutional set up. In particular includes information on existing standard and regulation on boiler, suggestion for the content of the training material of experts for boiler inspections and a syllabus of the training course. A specific section is dedicated to the suggestion for certification system of trained boiler inspectors. (au)

  12. Further development of recovery boiler; Soodakattilan kehitystyoe

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Siiskonen, P.; Sundstroem, K. [Tampella Power Oy, Tampere (Finland)] [and others

    1996-12-01

    The global model of a recovery boiler was further developed. The aim is to be able to model the velocity, temperature and concentration fields in a boiler. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. The preliminary study of NO{sub x} and fly ash behaviour in a boiler was carried out. The study concerning flow field in the superheater area was carried out a 2-dimensional case in which the inflow parameters were taken from global model of a recovery boiler. Further the prediction methods of fouling in a recovery boiler were developed based on theoretical calculations of smelting behaviour of multicomponent mixtures and measurements at operating recovery boilers. (author)

  13. Singular and combined effects of blowdown, salvage logging, and wildfire on forest floor and soil mercury pools

    Science.gov (United States)

    Carl P.J. Mitchell; Randall K. Kolka; Shawn. Fraver

    2012-01-01

    A number of factors influence the amount of mercury (Hg) in forest floors and soils, including deposition, volatile emission, leaching, and disturbances such as fire. Currently the impact on soil Hg pools from other widespread forest disturbances such as blowdown and management practices like salvage logging are unknown. Moreover, ecological and biogeochemical...

  14. Combining satellite imagery with forest inventory data to assess damage severity following a major blowdown event in northern Minnesota, USA

    Science.gov (United States)

    Mark D. Nelson; Sean P. Healey; W. Keith Moser; Mark H. Hansen

    2009-01-01

    Effects of a catastrophic blowdown event in northern Minnesota, USA were assessed using field inventory data, aerial sketch maps and satellite image data processed through the North American Forest Dynamics programme. Estimates were produced for forest area and net volume per unit area of live trees pre- and post-disturbance, and for changes in volume per unit area and...

  15. Stress-Assisted Corrosion in Boiler Tubes

    Energy Technology Data Exchange (ETDEWEB)

    Preet M Singh; Steven J Pawel

    2006-05-27

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  16. Boiler plants completed in record time

    International Nuclear Information System (INIS)

    Anon.

    2001-01-01

    Bubbling fluidised bed (BFB) combustion has steadily increased its share of the boiler market in recent years, particularly in the Nordic region, where it is particularly well-suited to handling the high moisture content biofuels produced and used by the forest products industry. Foster Wheeler is the world's leading supplier of fluidised bed combustion technology. Over 200 of the more than 300 fluidised bed boilers supplied by the company are circulating fluidised bed (CFB) designs, a market in which Foster Wheeler has more than a 40% share. Foster Wheeler Energia Oy supplied the Myllykoski project at Anjalankoski with a fluidised bed boiler, auxiliary steam boilers, and flue gas scrubber systems

  17. The Technology Introduction of Chain Boiler Energy Conservation Transformation

    Science.gov (United States)

    Li, Henan; Liu, Xiwen; Yuan, Hong; Lin, Jiadai; Zhang, Yu

    2017-12-01

    Introduced the present status of chain boiler efficiency is low, the system analysis of the chain boiler optimization and upgrading of technology, for the whole progress of chain boiler to provide some ideas and reference.

  18. Elevated temperature failures in boiler tubes - case studies

    International Nuclear Information System (INIS)

    Gowrisankar, I.; Bandyopadhyay, G.

    1989-01-01

    Metallurgical investigation of boiler tube failures enables identification of failure mechanisms and the underlying cause related to boiler conditions. Some case studies in short term overheating, prolonged overheating and low cycle fatigue failures in boiler tubes are discussed. (author)

  19. The Toshiba Blow-Down MHD Test Facility, and Experiments on Non-Equilibrium Ionization

    International Nuclear Information System (INIS)

    Yamamoto, Y.; Ogiwara, H.; Shioda, S.; Miyata, M.; Goto, M.; Kasahara, E.

    1968-01-01

    The Toshiba blow-down MHD test facility, which was constructed in 1966 and has operated successfully in many experiments, is described. Operating conditions achieved are: the working gas is helium seeded with potassium, the maximum mass flow being 80 g/sec, the maximum seed fraction 0.1%; the gas static lies between temperature 1200 and 1700°K, the static pressure between 2.0 ∼ 1.2 atm, the velocity of gas in the generator channel between 1000 and 200 m/sec; the duration is up to 30 sec; the magnetic field is 2.7 T; the impurity of working gas is below 150 ppm. (author)

  20. Use of the modal superposition technique for piping system blowdown analyses

    International Nuclear Information System (INIS)

    Ware, A.G.; Macek, R.W.

    1983-01-01

    A standard method of solving for the seismic response of piping systems is the modal superposition technique. Only a limited number of structural modes are considered (typically those up to 33 Hz in the U.S.), since the effect on the calculated response due to higher modes is generally small, and the method can result in considerable computer cost savings over the direct integration method. The modal superposition technique has also been applied to piping response problems in which the forcing functions are due to fluid excitation. Application of the technique to this case is somewhat more difficult, because a well defined cutoff frequency for determining structural modes to be included has not been established. This paper outlines a method for higher mode corrections, and suggests methods to determine suitable cutoff frequencies for piping system blowdown analyses. A numerical example illustrates how uncorrected modal superposition results can produce erroneous stress results

  1. Core thermal response during Semiscale Mod-1 blowdown heat transfer tests

    International Nuclear Information System (INIS)

    Larson, T.K.

    1976-06-01

    Selected experimental data and results calculated from experimental data obtained from the Semiscale Mod-1 PWR blowdown heat transfer test series are analyzed. These tests were designed primarily to provide information on the core thermal response to a loss-of-coolant accident. The data are analyzed to determine the effect of core flow on the heater rod thermal response. The data are also analyzed to determine the effects of initial operating conditions on the rod cladding temperature behavior during the transient. The departure from nucleate boiling and rewetting characteristics of the rod surfaces are examined for radial and axial patterns in the response. Repeatability of core thermal response data is also investigated. The test data and the core thermal response calculated with the RELAP4 code are compared

  2. PKL-tests, test series IIB (end of blowdown). Vol. 2

    International Nuclear Information System (INIS)

    Umminger, K.; Mandl, R.; Nopper, H.; Siemens AG Unternehmensbereich KWU, Erlangen

    1987-01-01

    As part of the federally subsidized research project 1500 287/A0, the system behavior of a 1300 MWe pressurized water reactor (PWR) was investigated during the depressurization phase (end-of-blowdown, EOB), as well as during the refill and reflood phases of a loss of coolant accident involving a large break in the reactor coolant loop. Appropriate modifications to the system and supplementary instrumentation have made it possible to simulate the EOB (as of 26 bar), the refill phase and reflood phase in sequence. This report includes a detailed description of the instrumentation and the data acquisition system used in Test Series PKL IIB. (orig.) With 6 refs., 2 tabs., 60 figs [de

  3. Preliminary condensation pool experiments with steam using DN80 and DN100 blowdown pipes

    International Nuclear Information System (INIS)

    Laine, J.; Puustinen, M.

    2004-03-01

    The report summarizes the results of the preliminary steam blowdown experiments. Altogether eight experiment series, each consisting of several steam blows, were carried out in autumn 2003 with a scaled-down condensation pool test rig designed and constructed at Lappeenranta University of Technology. The main purpose of the experiments was to evaluate the capabilities of the test rig and the needs for measurement and visualization devices. The experiments showed that a high-speed video camera is essential for visual observation due to the rapid condensation of steam bubbles. Furthermore, the maximum measurement frequency of the current combination of instrumentation and data acquisition system is inadequate for the actual steam tests in 2004. (au)

  4. A simplified dynamic analysis for reactor piping systems under blowdown conditions

    International Nuclear Information System (INIS)

    Chen, M.M.

    1975-01-01

    In the design of pipelines in a nuclear power plant for blowdown conditions, is it customary to conduct dynamic analysis of the piping system to obtain the responses and the resulting stresses. Calculations are repeated for each design modification in piping geometry or supporting system until the design codes are met. The numerical calculations are, in general, very costly and time consuming. Until now, there have been no simple means for calculating the dynamic responses for the design. The proposed method reduces the dynamic calculation to a quasi-static one, and can be beneficially used for the preliminary design. The method is followed by a complete dynamical analysis to improve the final results. The new formulations greatly simplify the numerical computation and provide design guides. When used to design a given piping system, the method saved approximately one order of magnitude of computer time. The approach can also be used for other types of structures

  5. LOFT transient thermal analysis for 10 inch primary coolant blowdown piping weld

    International Nuclear Information System (INIS)

    Howell, S.K.

    1978-01-01

    A flaw in a weld in the 10 inch primary coolant blowdown piping was discovered by LOFT personnel. As a result of this, a thermal analysis and fracture mechanics analysis was requested by LOFT personnel. The weld and pipe section were analyzed for a complete thermal cycle, heatup and Loss of Coolant Experiment (LOCE), using COUPLE/MOD2, a two-dimensional finite element heat conduction code. The finite element representation used in this analysis was generated by the Applied Mechanics Branch. The record of nodal temperatures for the entire transient was written on tape VSN=T9N054, and has been forwarded to the Applied Mechanics Branch for use in their mechanical analysis. Specific details and assumptions used in this analysis are found in appropriate sections of this report

  6. Effect of Uncertainty Parameters in Blowdown and Reflood Models for OPR1000 LBLOCA Analysis

    Energy Technology Data Exchange (ETDEWEB)

    Huh, Byung Gil; Jin, Chang Yong; Seul, Kwangwon; Hwang, Taesuk [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of)

    2014-05-15

    KINS(Korea Institute of Nuclear Safety) has also performed the audit calculation with the KINS Realistic Evaluation Methodology(KINS-REM) to confirm the validity of licensee's calculation. In the BEPU method, it is very important to quantify the code and model uncertainty. It is referred in the following requirement: BE calculations in Regulatory Guide 1.157 - 'the code and models used are acceptable and applicable to the specific facility over the intended operating range and must quantify the uncertainty in the specific application'. In general, the uncertainty of model/code should be obtained through the data comparison with relevant integral- and separate-effect tests at different scales. However, it is not easy to determine these kinds of uncertainty because of the difficulty for evaluating accurately various experiments. Therefore, the expert judgment has been used in many cases even with the limitation that the uncertainty range of important parameters can be wide and inaccurate. In the KINS-REM, six heat transfer parameters in the blowdown phase have been used to consider the uncertainty of models. Recently, MARS-KS code was modified to consider the uncertainty of the five heat transfer parameters in the reflood phase. Accordingly, it is required that the uncertainty range for parameters of reflood models is determined and the effect of these ranges is evaluated. In this study, the large break LOCA (LBLOCA) analysis for OPR1000 was performed to identify the effect of uncertainty parameters in blowdown and reflood models.

  7. EFFICIENCY IMPROVEMENT IN INDUSTRIAL BOILER BY FLUE GAS DUCT INSULATION

    OpenAIRE

    Sanjay H. Zala

    2017-01-01

    Now a days in industry major losses are find out so here we calculate these losses and find out efficiency of boiler. Boiler efficiency and energy losses from boiler are important parameter for any industry using boiler. In this work a detailed analysis was carried out for boiler at Anish Chemicals Bhavnagar. It is a combined water and fire tube boiler using biomass coal as fuel. Boiler efficiency calculated by direct method is in range of (78.5% to 81.6%). Major losses from boiler are heat ...

  8. Techno-economic analysis of wood biomass boilers for the greenhouse industry

    International Nuclear Information System (INIS)

    Chau, J.; Sowlati, T.; Sokhansanj, S.; Preto, F.; Melin, S.; Bi, X.

    2009-01-01

    The objective of this study is to perform a techno-economic analysis on a typical wood pellet and wood residue boiler for generation of heat to an average-sized greenhouse in British Columbia. The variables analyzed included greenhouse size and structure, boiler efficiency, fuel types, and source of carbon dioxide (CO 2 ) for crop fertilization. The net present value (NPV) show that installing a wood pellet or a wood residue boiler to provide 40% of the annual heat demand is more economical than using a natural gas boiler to provide all the heat at a discount rate of 10%. For an assumed lifespan of 25 years, a wood pellet boiler system could generate NPV of C$259,311 without electrostatic precipitator (ESP) and C$74,695 with ESP, respectively. While, installing a wood residue boiler with or without an ESP could provide NPV of C$919,922 or C$1,104,538, respectively. Using a wood biomass boiler could also eliminate over 3000 tonne CO 2 equivalents of greenhouse gases annually. Wood biomass combustion generates more particulate matters than natural gas combustion. However, an advanced emission control system could significantly reduce particulate matters emission from wood biomass combustion which would bring the particulate emission to a relatively similar level as for natural gas

  9. Wood fuelled boiler operating costs

    International Nuclear Information System (INIS)

    Sandars, D.L.

    1995-01-01

    This report is a management study into the operating costs of wood-fired boilers. Data obtained from existing wood-fired plant has been analysed and interpreted using the principles of machinery management and the science that underlies the key differences between this fuel and any other. A set of budgeting principles has been developed for the key areas of labour requirement, insurance, maintenance and repair and electricity consumption. Other lesser cost centres such as the provision of shelter and the effects of neglect and accidents have also been considered, and a model constructed. (author)

  10. Economic evaluation of a coal fired boiler

    International Nuclear Information System (INIS)

    Briem, J.J.

    1983-01-01

    This paper provides basic information on boiler economics which will assist steam users in analyzing the feasibility of using coal to generate steam - in either new or existing facilities. The information presented covers boilers ranging in size from 10,000 to 100,000 pounds per hour steaming capacity

  11. 46 CFR 109.555 - Propulsion boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge shall...

  12. 29 CFR 1915.162 - Ship's boilers.

    Science.gov (United States)

    2010-07-01

    ... 29 Labor 7 2010-07-01 2010-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) OCCUPATIONAL SAFETY AND HEALTH STANDARDS FOR SHIPYARD EMPLOYMENT Ship's Machinery and Piping Systems § 1915.162 Ship's boilers. (a) Before...

  13. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman

    2003-01-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  14. Multi-unit shutdown due to boiler feedwater chemical excursion

    International Nuclear Information System (INIS)

    Diebel, M.E.

    1991-01-01

    Ontario Hydro's Bruce Nuclear Generating Station 'B' consists of four 935 W CANDU units located on the east shore of Lake Huron in the province of Ontario, Canada. On July 25 and 26, 1989 three of the four operating units were shutdown due to boiler feedwater chemical excursions initiated by a process upset in the Water Treatment Plant that provides demineralized make-up water to all four units. The chemicals that escaped from an ion exchange vessel during a routine regeneration very quickly spread through the condensate make-up system and into the boiler feedwater systems. This resulted in boiler sulfate levels exceeding shutdown limits. A total of 260 GWH of electrical generation was unexpectedly made unavailable to the grid at a time of peak seasonal demand. This event exposed several unforeseen deficiencies and vulnerabilities in the automatic demineralized water make-up quality protection scheme, system designs, operating procedures and the ability of operating personnel to recognize and appropriately respond to such an event. The combination of these factors contributed towards turning a minor system upset into a major multi-unit shutdown. This paper provides the details of the actual event initiation in the Water Treatment Plant and describes the sequence of events that led to the eventual shutdown of three units and near shutdown of the fourth. The design inadequacies, procedural deficiencies and operating personnel responses and difficulties are described. The process of recovering from this event, the flushing out of system piping, boilers and the feedwater train is covered as well as our experiences with setting up supplemental demineralized water supplies including trucking in water and the use of rental trailer mounted demineralizing systems. System design, procedural and operational changes that have been made and that are still being worked on in response to this event are described. The latest evidence of the effect of this event on boiler tube

  15. Staged fluidized-bed coal combustor for boiler retrofit

    International Nuclear Information System (INIS)

    Rehmat, A.; Dorfman, L.; Shibayama, G.; Waibel, R.

    1991-01-01

    The Advanced Staged Fluidized-Bed Coal Combustion System (ASC) is a novel clean coal technology for either coal-fired repowering of existing boilers or for incremental power generation using combined-cycle gas turbines. This new technology combines staged combustion for gaseous emission control, in-situ sulfur capture, and an ash agglomeration/vitrification process for the agglomeration/vitrification of ash and spent sorbent, thus rendering solid waste environmentally benign. The market for ASC is expected to be for clean coal-fired repowering of generating units up to 250 MW, especially for units where space is limited. The expected tightening of the environmental requirements on leachable solids residue by-products could considerably increase the marketability for ASC. ASC consists of modular low-pressure vessels in which coal is partially combusted and gasified using stacked fluidized-bed processes to produce low-to-medium-Btu, high-temperature gas. This relatively clean fuel gas is used to repower/refuel existing pulverized-coal, natural gas, or oil-fired boilers using bottom firing and reburning techniques. The benefits of ASC coal-fired repowering include the ability to repower boilers without obtaining additional space while meeting the more stringent environmental requirements of the future. Low NO x , SO x , and particulate levels are expected while a nonleachable solid residue with trace metal encapsulation is produced. ASC also minimizes boiler modification and life-extension expenditures. Repowered efficiencies can be restored to the initial operating plant efficiency, and the existing boiler capacity can be increased by 10%. Preliminary cost estimates indicate that ASC will have up to a $250/kW capital cost advantage over existing coal-fired repowering options. 4 figs., 4 tabs

  16. Developing Boiler Concepts as Integrated Units

    DEFF Research Database (Denmark)

    Sørensen, Kim; Condra, Thomas Joseph; Houbak, Niels

    2004-01-01

    - consisting of pressure part, burner and control system. The Technical University of Denmark, MEK - Energy Engineering Section [12] has participated in the modelling process. The project has included static and dynamic modelling of the boiler concept. For optimization of operation, verication of performance......With the objective to be able to optimize the design and operation of steam boiler concepts Aalborg Industries A/S [1] has together with Aalborg University, Institute of Energy Technology [9] carried out a development project paying special attention to the boiler concept as an integrated unit......, emissions and to obtain long time operation experiences with the boiler concept, a full scale prototype has been built and these tests have been accomplished on the prototype. By applying this integrated unit approach to the boiler concept development it has been possible to optimize the different building...

  17. Chemical cleaning of AGR boilers

    International Nuclear Information System (INIS)

    Moore, S.V.; Moore, W.; Rantell, A.

    1978-01-01

    AGR boilers are likely to require post service chemical cleaning to remove accumulated oxides at intervals of 15 - 35 kh. The need to clean will be based on an assessment of such factors as the development of flow imbalances through parallel tubes induced by the formation of rough oxide surfaces, an increasing risk of localised corrosion as the growth of porous oxides proceeds and the risk of tube blockage caused by the exfoliation of steam-grown oxides. The study has shown what heterogeneous multilayer oxides possessing a range of physical and chemical properties form on the alloy steels. They include porous and compact magnetites, chromium spinels and sesquioxide. Ammoniated citric acid has been shown to remove deposited and water-grown magnetites from the carbon and alloy steels but will not necessarily remove the substituted spinels grown on the alloy steels or the potentially spalling steam-grown magnetite on the A1SI 316 superheater. Citric acid supplemented with the reducing agent glyoxal completely removes all oxides from the boiler except the protective inner spinel formed on the 316. Removal of the spinels and compact magnetites occurs more by undercutting and physical detachment than by the dissolution. (author)

  18. Chemical cleaning of UK AGR boilers

    International Nuclear Information System (INIS)

    Rudge, A.; Turner, P.; Ghosh, A.; Clary, W.; Tice, D.

    2002-01-01

    For the first time in their operational lives, UK advanced gas-cooled reactor once-through boilers have been chemically cleaned. Chemical cleaning was necessary to avoid lost output resulting from boiler pressure drops, which had been increasing for a number of years. Chemical cleaning of these boilers presents a number of unique difficulties. These include lack of access to the boilers, highly sensitised 316H superheater sections that cannot be excluded from the cleaning flow path, relatively thin boiler tube walls and an intolerance to boiler tube failure because of the role of the boilers in nuclear decay heat removal. The difficulties were overcome by implementing the clean in a staged manner, starting with an extensive materials testwork programme to select and then to substantiate the cleaning process. The selected process was based on ammoniated citric acid plus formic acid for the principal acid cleaning stage. Materials testwork was followed by an in-plant trial clean of six boiler tubes, further materials testwork and the clean of a boiler tube in a full-scale test rig. An overview is presented of the work that was carried out to demonstrate that the clean could be carried out safely, effectively and without leading to unacceptable corrosion losses. Full-scale chemical cleaning was implemented by using as much of the existing plant as possible. Careful control and monitoring was employed to ensure that the cleaning was implemented according to the specified design, thus ensuring that a safe and effective clean was carried out. Full-scale cleaning has resulted in significant boiler pressure drop recovery, even though the iron burden was relatively low and cleaning was completed in a short time. (orig.)

  19. a Study of Using Hydrogen Gas for Steam Boiler in CHOLOR- Alkali Manufacturing

    Science.gov (United States)

    Peantong, Sasitorn; Tangjitsitcharoen, Somkiat

    2017-06-01

    Main products of manufacturing of Cholor - Alkali, which commonly known as industrial chemical, are chlorine gas (Cl2), Sodium Hydroxide (NaOH) and hydrogen gas (H2). Chorine gas and sodium hydroxide are two main products for commercial profit; where hydrogen gas is by product. Most industries release hydrogen gas to atmosphere as it is non-profitable and less commercial scale. This study aims to make the most use of hydrogen as a substitute energy of natural gas for steam boiler to save energy cost. The second target of this study is to reduce level of CO2 release to air as a consequence of boiler combustion. This study suggests to install boiler that bases on hydrogen as main power with a high turndown ratio of at least 1:6. However, this case study uses boiler with two mode such as natural gas (NG) mode and mixed mode as they need to be flexible for production. Never the less, the best boiler selection is to use single mode energy of hydrogen. The most concerned issue about hydrogen gas is explosion during combustion stage. Stabilization measures at emergency stop is introduced to control H2 pressure to protect the explosion. This study varies ratio of natural gas to hydrogen gas to find the optimal level of two energy sources for boiler and measure total consumption through costing model; where CO2 level is measured at the boiler stack. The result of this study shows that hydrogen gas can be a substitute energy with natural gas and can reduce cost. Natural gas cost saving is 248,846 baht per month and reduce level of NOx is 80 ppm 7% O2 and 2 % of CO2 release to air as a consequence of boiler combustion.

  20. Gas chromatographic determination of residual hydrazine and morpholine in boiler feed water and steam condensates

    International Nuclear Information System (INIS)

    Vatsala, S.; Bansal, V.; Tuli, D.K.; Rai, M.M.; Jain, S.K.; Srivastava, S.P.; Bhatnagar, A.K.

    1994-01-01

    Hydrazine, an oxygen scavenger in boiler water, was derivatised to the corresponding acetone azine and determined at the ng ml -1 level by gas chromatography. Morpholine, a corrosion inhibitor used in steam boilers, was estimated either directly (if >2.0 μg ml -1 ) or by quantitative preconcentration (0.1 ng-2.0 μg ml -1 ). To obtain symmetrical peaks for these amines, the column packing was coated with KOH. Use of a nitrogen-specific detector improved accuracy of estimation of hydrazine and morpholine, giving a RSD of 1.9-3.6%. Chromatographic analysis of these amines in boiler feed water and steam condensate samples collected from boilers servicing a pertroleum refinery is described. Environmental safety regulations calls for monitoring of hydrazine and the methods developed can easily be adapted for this purpose. (orig.)

  1. Fluid-structure-interaction of the pressurized water reactor core internals during blowdown - numerical simulation with a homogenization model

    International Nuclear Information System (INIS)

    Benner, J.

    1984-03-01

    A method for the numerical simulation of the Pressurized Water Reactor (PWR) core internal's behaviour during a blowdown accident is described, by which the motion of the reactor core and the interaction of the fuel elements with the core barrel and the coolant medium is calculated. Furthermore, some simple models for the support columns, lower and upper core support and the grid plate are provided. All these models have been implemented into the code Flux-4. For the solution of the very complex, coupled equations of motions for fluid and fuel rods an efficient numerical solution technique has been developed. With the new code-version Flux-5 the PWR-blowdown is parametically investigated. The calculated core barrel loadings are compared with Flux-4 results, simulating the core's inertia by a mass ring of HDR type. (orig.) [de

  2. Project description: ORNL PWR blowdown heat transfer separate-effects program, Thermal-Hydraulic Test Facility (THTF)

    International Nuclear Information System (INIS)

    1976-02-01

    The ORNL Pressurized-Water Reactor Blowdown Heat Transfer (PWR-BDHT) Program is an experimental separate-effects study of the relations among the principal variables that can alter the rate of blowdown, the presence of flow reversal and rereversal, time delay to critical heat flux, the rate at which dryout progresses, and similar time-related functions that are important to LOCA analysis. Primary test results will be obtained from the Thermal-Hydraulic Test Facility (THTF), a large nonnuclear pressurized-water loop that incorporates a 49-rod electrically heated bundle. Supporting experiments will be carried out in two additional test loops - the Forced Convection Test Facility (FCTF), a small high-pressure facility in which single heater rods can be tested in annular geometry; and an air-water loop which is used to evaluate two-phase flow-measuring instrumentation

  3. Calculation of sample problems related to two-phase flow blowdown transients in pressure relief piping of a PWR pressurizer

    International Nuclear Information System (INIS)

    Shin, Y.W.; Wiedermann, A.H.

    1984-02-01

    A method was published, based on the integral method of characteristics, by which the junction and boundary conditions needed in computation of a flow in a piping network can be accurately formulated. The method for the junction and boundary conditions formulation together with the two-step Lax-Wendroff scheme are used in a computer program; the program in turn, is used here in calculating sample problems related to the blowdown transient of a two-phase flow in the piping network downstream of a PWR pressurizer. Independent, nearly exact analytical solutions also are obtained for the sample problems. Comparison of the results obtained by the hybrid numerical technique with the analytical solutions showed generally good agreement. The good numerical accuracy shown by the results of our scheme suggest that the hybrid numerical technique is suitable for both benchmark and design calculations of PWR pressurizer blowdown transients

  4. 46 CFR 61.05-15 - Boiler mountings and attachments.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler mountings and attachments. 61.05-15 Section 61.05... TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-15 Boiler mountings and attachments. (a....05-10. (b) Each stud or bolt for each boiler mounting that paragraph (c) of this section requires to...

  5. 46 CFR 63.25-7 - Exhaust gas boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING AUTOMATIC AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction...

  6. 49 CFR 230.30 - Lap-joint seam boilers.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Lap-joint seam boilers. 230.30 Section 230.30..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams...

  7. Electrical design requirements for electrode boilers for nuclear plants

    International Nuclear Information System (INIS)

    Kempker, M.J.

    1979-01-01

    Medium-voltage steam electrode boilers, in the 20- to 50-MW range, have become an attractive alternative to comparable fossil-fueled boilers as a source of auxiliary steam during the startup and normal shutdown of nuclear power plants. The electrode boiler represents a favorable option because of environmental, fire protection, and licensing considerations. However, this electrical option brings some difficult design problems for which solutions are required in order to integrate the electrode boiler into the plant low resistance grounded power system. These considerations include the effects of an unbalanced electrode boiler on the performance of polyphase induction motors, boiler grounding for personnel safety, boiler neutral grounding, and ground relaying

  8. Environmental performance assessment of utility boiler energy conversion systems

    International Nuclear Information System (INIS)

    Li, Changchun; Gillum, Craig; Toupin, Kevin; Park, Young Ho; Donaldson, Burl

    2016-01-01

    Highlights: • Sustainability analyses of utility boilers are performed. • Natural gas fired boilers have the least CO_2 emissions in fossil fueled boilers. • Solar boilers rank last with an emergy yield ratio of 1.2. • Biomass boilers have the best emergy sustainability index. - Abstract: A significant amount of global electric power generation is produced from the combustion of fossil fuels. Steam boilers are one of the most important components for steam and electricity production. The objective of this paper is to establish a theoretical framework for the sustainability analysis of a utility boiler. These analyses can be used by decision-makers to diagnose and optimize the sustainability of a utility boiler. Seven utility boiler systems are analyzed using energy and embodied solar energy (emergy) principles in order to evaluate their environmental efficiencies. They include a subcritical coal fired boiler, a supercritical coal fired boiler, an oil fired boiler, a natural gas fired boiler, a concentrating solar power boiler utilizing a tower configuration, a biomass boiler, and a refuse derived fuel boiler. Their relative environmental impacts were compared. The results show that the natural gas boiler has significantly lower CO_2 emission than an equivalent coal or oil fired boiler. The refuse derived fuel boiler has about the same CO_2 emissions as the natural gas boiler. The emergy sustainability index of a utility boiler system is determined as the measure of its sustainability from an environmental perspective. Our analyses results indicate that the natural gas boiler has a relatively high emergy sustainability index compared to other fossil fuel boilers. Converting existing coal boilers to natural gas boilers is a feasible option to achieve better sustainability. The results also show that the biomass boiler has the best emergy sustainability index and it will remain a means to utilize the renewable energy within the Rankine steam cycle. Before

  9. Debris transport evaluation during the blow-down phase of a LOCA using computational fluid dynamics

    International Nuclear Information System (INIS)

    Park, Jong Pil; Jeong, Ji Hwan; Kim, Won Tae; Kim, Man Woong; Park, Ju Yeop

    2011-01-01

    Highlights: → We conducted CFD simulation on the spreading of the coolant in the containment after a break of the hot leg. It is used to estimate the dispersion of the debris within the containment. → It was assumed that the small and fine debris is transported by the discharge flow so that a fraction of the small and fine debris transport can be estimated based on the amount of water. → The break flow was assumed to be a homogeneous two-phase mixture without phase separation. Isenthalpic expansion of the break flow was used to specify the inlet boundary condition of the break flow. → The fraction of the small and fine debris transported to the upper part is 73%; this value is close to the value calculated using 1D lumped-parameter codes by the USNRC and the KINS, respectively, while 48% more than the value shown in the NEI 04-07. - Abstract: The performance of the emergency recirculation water sump under the influence of debris accumulation following a loss-of-coolant accident (LOCA) has long been of safety concern. Debris generation and transport during a LOCA are significantly influenced by the characteristics of the ejected coolant flow. One-dimensional analyses previously have been attempted to evaluate the debris transport during the blow-down phase but the transport evaluation still has large uncertainties. In this work, a computational fluid dynamics (CFD) analysis was utilized to evaluate small and fine debris transport during the blow-down phase of a pressurized water reactor, OPR1000. The coolant ejected from the ruptured hot-leg was assumed to expand in an isenthalpic process. The transport of small and fine debris was assumed to be dominated by water-borne transport, and the transport fractions for the upper and lower parts of the containment were quantified based on the CFD analysis. It was estimated that 73% of small and fine debris is transported to the upper part of the containment. This value is close to the values estimated by nuclear

  10. French studies on blow-down accident in light water reactors

    International Nuclear Information System (INIS)

    Pelce, J.

    1977-01-01

    The effects on fuel elements and containment buildings resulting from a rapid blow-down accident and the effectiveness of proposed emergency systems are currently being evaluated in France, using the so-called first generation computer codes. Some of these were developed by the constructing organization Framatome for the design of actual power plants; others were developed by the Nuclear Safety Division to back-up related safety studies. These codes are considered to be inadequate and for several years a large effort has been made jointly by EDF and safety authorities, and with the technical assistance of CEA, to make a significant improvement in the methods of assessment. Framatome also participates in this work to some extent. A more physical method is proposed. In particular, selected models are supported by a quite comprehensive experimental programme which is mainly analytical in nature, as follows: (1) Basic analysis, using experiments which are planned or in progress, such as CANON, MOBY-DICK, SUPER MOBY-DICK, REBECA (critical flow at the break and between sub-compartments of the containment building), ECOTRA (condensation on inner walls), TAPIOCA (phase separation at small cracks), EPIS (water and steam mixing during emergency injection), EDGAR (fuel cladding behavior). (2) More intricate or semi-integral analysis such as OMEGA and ERSEC (tests on in-core heat transfer during blow-down and rewetting), both of which are in progress, in-pile PHEBUS loop due to start operating in 1977 (fuel behavior during the accident), pump tests (EVA, POMPE). Future methods of assessing the reactor itself will include the physical models thus perfected: A first code, (CLYSTERE) has been written and can be used. Although it has not been validated experimentally, it can already evaluate the effect of some physical phenomena on the development of the accident. Work is being done on reconstructing the general flow chart of this code in order to improve the conditions of use, in

  11. Chemical cleaning of UK AGR boilers

    International Nuclear Information System (INIS)

    Rudge, A.; Turner, P.; Ghosh, S.; Clary, W.; Tice, D.R.

    2002-01-01

    For a number of years, the waterside pressure drops across the advanced gas-cooled reactor (AGR) pod boilers have been increasing. The pressure drop increases have accelerated with time, which is the converse behaviour to that expected for rippled magnetite formation (rapid initial increase slowing down with time). Nonetheless, magnetite deposition remains the most likely cause for the increasing boiler resistances. A number of potential countermeasures have been considered in response to the boiler pressure drop increases. However, there was no detectable reduction in the rate of pressure drop increase. Chemical cleaning was therefore considered and a project to substantiate and then implement chemical cleaning was initiated. (authors)

  12. Thermal-hydraulically controlled blowdown tests in the experimental facility COSIMA to study PWR fuel behavior: experimental and theoretical results

    International Nuclear Information System (INIS)

    Class, G.; Hain, K.; Meyder, R.

    1978-01-01

    The fuel behavior in the blow-down phase of a LOCA is of importance for fuel rods with high internal pressure and high rod power, because of the effects on clad failure of the small cladding deformations occurring. The operating results of the COSIMA facility show that, on the basis of the new developments for measuring technique and fuel rod simulators performed, reactor relevant blow-down performances can be conducted in a controlled and reproduceable manner. The mechanical and thermal-hydraulic states occurring in the test bed may be subject to computational checking. This permits on one hand to improve the computing models and on the other yields a confirmation of the high state of development of the available computer codes. Therefore it appears that, with the results from COSIMA and the associated theoretical work in the field of the blow-down process, difficult to treat experimentally, an essential contribution to verifying the models for accident calculations is given. The work scheduled for the next about 1 1/2 years will serve to further support the rather preliminary results and to extend the range of then application. (orig.) [de

  13. The Development of Computer Code for Safety Injection Tank (SIT) with Fluidic Device(FD) Blowdown Test

    International Nuclear Information System (INIS)

    Lee, Joo Hee; Kim, Tae Han; Choi, Hae Yun; Lee, Kwang Won; Chung, Chang Kyu

    2007-01-01

    Safety Injection Tanks (SITs) with the Fluidic Device (FD) of APR1400 provides a means of rapid reflooding of the core following a large break Loss Of Coolant Accident (LOCA), and keeping it covered until flow from the Safety Injection Pump (SIP) becomes available. A passive FD can provide two operation stages of a safety water injection into the RCS and allow more effective use of borated water in case of LOCA. Once a large break LOCA occurs, the system will deliver a high flow rate of cooling water for a certain period of time, and thereafter, the flow rate is reduced to a lower flow rate. The conventional computer code 'TURTLE' used to simulate the blowdown of OPR1000 SIT can not be directly applied to simulate a blowdown process of the SIT with FD. A new computer code is needed to be developed for the blowdown test evaluation of the APR1400 SIT with FD. Korea Power Engineering Company (KOPEC) has developed a new computer code to analyze the characteristics of the SIT with FD and validated the code through the comparison of the calculation results with the test results obtained by Ulchin 5 and 6 units pre-operational test and VAlve Performance Evaluation Rig (VAPER) tests performed by The Korea Atomic Energy Research Institute (KAERI)

  14. Experiment data report for semiscale Mod-1 Test S-01-5 (isothermal blowdown with core resistance simulator)

    International Nuclear Information System (INIS)

    Zender, S.N.; Crapo, H.S.; Jensen, M.F.; Sackett, K.E.

    1975-04-01

    Recorded test data are presented for Test S-01-5 of the semiscale Mod-1 isothermal blowdown test series. Test S-01-5 is one of several semiscale Mod-1 experiments which are counterparts of the LOFT nonnuclear experiments. System hardware is representative of LOFT with the design based on volumetric scaling methods and with initial conditions duplicating those identified for LOFT nonnuclear tests. Test S-01-5 was conducted with the secondary side of the steam generator pressurized with nitrogen gas in order to effectively eliminate heat transfer from the steam generator during blowdown and thereby to investigate the effect on overall system behavior of heat transfer from the steam generator. An orificed structure was used in the pressure vessel to simulate the LOFT core simulator. The test was initiated at isothermal conditions of 2270 psig and 540 0 F by a simulated offset shear of the cold leg broken loop piping. During system depressurization, coolant was injected into the cold leg of the operating loop to simulate emergency core cooling (ECC). Following the blowdown portion of the test, coolant spray was introduced into the pressure suppression tank to determine the response of the pressure suppression system. The uninterpreted data from Test S-01-5 and the reference material needed for future data analysis and test results reporting activities are presented. The data, presented in the form of graphs in engineering units, have been analyzed only to the extent necessary to assure that they are reasonable and consistent. (U.S.)

  15. Quality and generation rate of solid residues in the boiler of a waste-to-energy plant

    International Nuclear Information System (INIS)

    Allegrini, E.; Boldrin, A.; Jansson, S.; Lundtorp, K.; Fruergaard Astrup, T.

    2014-01-01

    Highlights: • Ash was sampled at 10 different points of the boiler of a waste-to-energy plant. • Samples were analysed for the chemical composition, PCDD/F and leaching behaviour. • Enrichment trends of elements were investigated in relation to boiler conditions. • No significant differences were found between boiler ash samples. - Abstract: The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits

  16. Quality and generation rate of solid residues in the boiler of a waste-to-energy plant

    Energy Technology Data Exchange (ETDEWEB)

    Allegrini, E., E-mail: elia@env.dtu.dk [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark); Boldrin, A. [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark); Jansson, S. [Umeå University, Department of Chemistry, Umeå SE-901 87 (Sweden); Lundtorp, K. [Babcock and Wilcox Vølund A/S, Göteborg (Sweden); Fruergaard Astrup, T. [Technical University of Denmark, Department of Environmental Engineering, Building 115, Lyngby 2800 (Denmark)

    2014-04-01

    Highlights: • Ash was sampled at 10 different points of the boiler of a waste-to-energy plant. • Samples were analysed for the chemical composition, PCDD/F and leaching behaviour. • Enrichment trends of elements were investigated in relation to boiler conditions. • No significant differences were found between boiler ash samples. - Abstract: The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits.

  17. METHANE de-NOX FOR UTILITY PC BOILERS

    Energy Technology Data Exchange (ETDEWEB)

    Joseph Rabovitser

    2000-07-05

    The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to make this technology ready for full-scale commercial deployment by 2002-2003 in order to meet an anticipated market demand for NO{sub x} reduction technologies resulting from the EPA's NO{sub x} SIP call.

  18. Treatment of Berkeley boilers in Studsvik. Project description and experiences - Berkeley Boilers Project

    International Nuclear Information System (INIS)

    Saul, Dave; Davidson, Gavin; Wirendal, Bo

    2014-01-01

    In November 2011 Studsvik was awarded a contract to transport five decommissioned boilers from the Berkeley Nuclear Licensed Site in the UK to the Studsvik Nuclear Site in Sweden for metal treatment and recycling. A key objective of the project was to remove the boilers from the site by 31 March 2012 and this was successfully achieved with all boilers off site by 22 March and delivered to Studsvik on 6 April. In November 2012 Studsvik was awarded a further contract for the remaining ten Berkeley Boilers with the requirement to remove all boilers from the Berkeley site by 31 March 2013. Again this was successfully achieved ahead of programme with all boilers in Sweden by 1 April 2013. A total of nine boilers have now been processed and all remaining boilers will be completed by end of September 2014. The projects have had many challenges including a very tight timescale and both have been successfully delivered to cost and ahead of the baseline programme. This paper describes the project and the experience gained from treatment of the boilers to date. (authors)

  19. Thermo-hydraulic consequence of pressure suppression containment vessel during blowdown, 2

    International Nuclear Information System (INIS)

    Aya, Izuo; Nariai, Hideki; Kobayashi, Michiyuki

    1980-01-01

    As a part of the safety research works for the integral-type marine reactor, an analytical code SUPPAC-2V was developed to simulate the thermo-hydraulic consequence of a pressure suppression containment system during blowdown and the code was applied to the Model Experimental Facility of the Safety of Integral Type Marine Reactors (explained already in Part 1). SUPPAC-2V is much different from existing codes in the following points. A nonhomogeneous model for the gaseous region in the drywell, a new correlation for condensing heat transfer coefficient at drywell wall based on existing data and approximation of air bubbles in wetwell water by one dimensional bubble rising model are adopted in this code. In comparing calculational results with experimental results, values of predominant input parameters were evaluated and discussed. Moreover, the new code was applied also to the NSR-7 marine reactor, conceptually designed at the Shipbuilding Research Association in Japan, of which suppression system had been already analysed by CONTEMPT-PS. (author)

  20. Blowdown hydraulic influence on core thermal response in LOFT nuclear experiment L2-3

    International Nuclear Information System (INIS)

    Reeder, D.L.

    1979-01-01

    Experimental research into pressurized water reactor (PWR) loss-of-coolant phenomena conducted in the Loss-of-Fluid Test (LOFT) facility has given results indicating that for very large pipe breaks the core thermal response is tightly coupled to the fluid hydraulic phenomena during the blowdown phase of the loss-of-coolant transient. This summary presents and discusses data supporting this conclusion. LOFT Loss-of-Coolant Experiment (LOCE) L2-3 simulated a complete double-ended offset shear break of a primary coolant reactor vessel inlet pipe in a commercial PWR. The LOFT system conditions at experiment initiation were: fuel rod maximum linear heat generation rate (MLHGR) of 39.4 +- 3 kW/m, hot leg temperature of 593 +- 3 K, core ΔT of 32.2 +- 4 K, system pressure of 15.06 +- 0.03 MPa, and flow rate/system volume of 25.6 +- 0.8 kg/m 3 . These conditions are typical of those in commercial PWR systems at normal operating conditions

  1. Treatment of cooling tower blowdown water containing silica, calcium and magnesium by electrocoagulation.

    Science.gov (United States)

    Liao, Z; Gu, Z; Schulz, M C; Davis, J R; Baygents, J C; Farrell, J

    2009-01-01

    This research investigated the effectiveness of electrocoagulation using iron and aluminium electrodes for treating cooling tower blowdown (CTB) waters containing dissolved silica (Si(OH)(4)), Ca(2 + ) and Mg(2 + ). The removal of each target species was measured as a function of the coagulant dose in simulated CTB waters with initial pH values of 5, 7, and 9. Experiments were also performed to investigate the effect of antiscaling compounds and coagulation aids on hardness ion removal. Both iron and aluminum electrodes were effective at removing dissolved silica. For coagulant doses < or =3 mM, silica removal was a linear function of the coagulant dose, with 0.4 to 0.5 moles of silica removed per mole of iron or aluminium. Iron electrodes were only 30% as effective at removing Ca(2 + ) and Mg(2 + ) as compared to silica. There was no measurable removal of hardness ions by aluminium electrodes in the absence of organic additives. Phosphonate based antiscaling compounds were uniformly effective at increasing the removal of Ca(2 + ) and Mg(2 + ) by both iron and aluminium electrodes. Cationic and amphoteric polymers used as coagulation aids were also effective at increasing hardness ion removal.

  2. Further development of drag bodies for the measurement of mass flow rates during blowdown experiments

    International Nuclear Information System (INIS)

    Brockmann, E.; John, H.; Reimann, J.

    1983-01-01

    Drag bodies have already been used for sometime for the measurement of mass flow rates in blowdown experiments. Former research concerning the drag body behaviour in non-homogeneous two-phase flows frequently dealt with special effects by means of theoretical models only. For pipe flows most investigations were conducted for ratios of drag plate area to pipe cross section smaller 0.02. The present paper gives the results of experiments with drag bodies in a horizontal, non-homogeneous two-phase pipe flow with slip, which were carried through under the sponsorship of the German Ministry for Research and Technology (BMFT). Special interest was layed on the behaviour of the drag coefficient in stationary flows and at various cross sectional ratios. Both design and response of various drag bodies, which were developed at the Battelle-Institut, were tested in stationary and instationary two-phase flows. The influences of density and velocity profiles as well as the drag body position were studied. The results demonstrate, that the drag body is capable of measuring mass flow rates in connection with a gamma densitometer also in non-homogeneous two-phase flows. Satisfying results could be obtained, using simply the drag coefficient which was determined from single-phase flow calibrations

  3. Dynamic simulation of a circulating fluidized bed boiler system part II: Simulation of a boiler system operating in a power plant

    International Nuclear Information System (INIS)

    Kim, Seong Il; Choi, Sang Min; Yang, Jong In

    2016-01-01

    A case of dynamic performance simulation model of a CFB boiler is presented in this study. The dynamic system of a CFB boiler in an operating power plant and the transient behavior of sub-models is described in the accompanying paper, Part I. The current paper, Part II, describes the model extension for the CFB boiler system in a power plant. The open loop model in Paper I was expanded by applying a set of PID (Proportional-integral-differential) control loops. In the control loop, pressure, temperature, mass flow rate of the main steam, the drum water level and the oxygen level at the stack were controlled. Dynamic performance was simulated to check the response of the closed control loop. Finally, performance of the total boiler system for a range of operation load of the power plant was simulated, where the parameters were calculated and control variables were maintained at the set values by PID control. Dynamic performance of a boiler at a selected load variation case was simulated and compared with actual measurements and their transient response characteristics were discussed. The simulation can also directly produce useful operation parameters, which are not measurable, but could be used for engineering evaluation

  4. Dynamic simulation of a circulating fluidized bed boiler system part II: Simulation of a boiler system operating in a power plant

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Seong Il; Choi, Sang Min; Yang, Jong In [Dept. of Mechanical Engineering, Korea Advanced Institute of Science and Technology, Daejeon(Korea, Republic of)

    2016-12-15

    A case of dynamic performance simulation model of a CFB boiler is presented in this study. The dynamic system of a CFB boiler in an operating power plant and the transient behavior of sub-models is described in the accompanying paper, Part I. The current paper, Part II, describes the model extension for the CFB boiler system in a power plant. The open loop model in Paper I was expanded by applying a set of PID (Proportional-integral-differential) control loops. In the control loop, pressure, temperature, mass flow rate of the main steam, the drum water level and the oxygen level at the stack were controlled. Dynamic performance was simulated to check the response of the closed control loop. Finally, performance of the total boiler system for a range of operation load of the power plant was simulated, where the parameters were calculated and control variables were maintained at the set values by PID control. Dynamic performance of a boiler at a selected load variation case was simulated and compared with actual measurements and their transient response characteristics were discussed. The simulation can also directly produce useful operation parameters, which are not measurable, but could be used for engineering evaluation.

  5. Multi-pressure boiler thermodynamics analysis code

    International Nuclear Information System (INIS)

    Lorenzoni, G.

    1992-01-01

    A new method and the relative FORTRAN program for the thermodynamics design analysis of a multipressure boiler are reported. This method permits the thermodynamics design optimization with regard to total exergy production and a preliminary costs

  6. New thinking for the boiler room.

    Science.gov (United States)

    Rose, Wayne

    2008-09-01

    Wayne Rose, marketing manager at integrated plant room manufacturer Armstrong Integrated Systems, explains how increasing use of off-site manufacture, the latest 3D modelling technology, and advances in control technology, are revolutionising boiler room design and construction.

  7. Modelling and simulating fire tube boiler performance

    DEFF Research Database (Denmark)

    Sørensen, K.; Condra, T.; Houbak, Niels

    2003-01-01

    A model for a flue gas boiler covering the flue gas and the water-/steam side has been formulated. The model has been formulated as a number of sub models that are merged into an overall model for the complete boiler. Sub models have been defined for the furnace, the convection zone (split in 2......: a zone submerged in water and a zone covered by steam), a model for the material in the boiler (the steel) and 2 models for resp. the water/steam zone (the boiling) and the steam. The dynamic model has been developed as a number of Differential-Algebraic-Equation system (DAE). Subsequently Mat......Lab/Simulink has been applied for carrying out the simulations. To be able to verify the simulated results experiments has been carried out on a full scale boiler plant....

  8. Pirotubular boilers design. Diseno de calderas pirotubulares

    Energy Technology Data Exchange (ETDEWEB)

    Latre Durso, F. (Geval S.A. (Spain))

    1994-01-01

    This article describes the conceptual design of Pirotubular boilers from the valuable thermal point of view, to the dimensional. This topic is a very tool valuable for professionals of design and for maintenance and operation equipment.

  9. Water side corrosion prevention in boilers

    International Nuclear Information System (INIS)

    Zeid, A.

    1993-01-01

    Corrosion may be defined as a naturally occurring physical and chemical deterioration of a material due to reaction with the environment or surrounding atmosphere. In boilers the material is subjected on both sides to two different media which may cause severe corrosion. At the water side the content of O 2 considered one of the principal factors which determine the extent of corrosion in the boiler tubes. This paper deals with certain conditions that result in the increase of O 2 in the boiler water and hence increase the corrosion rate, to minimize the effect of these conditions a chemical treatment was carried out the results obtained indicated the success of the treatment procedure in corrosion prevention and boiler material protection. The treatment is traditional. But the study indicates how a simple mean could be applied to solve a serious problem. 4 tab

  10. Catalytic burners in larger boiler appliances

    Energy Technology Data Exchange (ETDEWEB)

    Silversand, Fredrik; Persson, Mikael (Catator AB, Lund (Sweden))

    2009-02-15

    This project focuses on the scale up of a Catator's catalytic burner technology to enable retrofit installation in existing boilers and the design of new innovative combinations of catalytic burners and boilers. Different design approaches are discussed and evaluated in the report and suggestions are made concerning scale-up. Preliminary test data, extracted from a large boiler installation are discussed together with an accurate analysis of technical possibilities following an optimization of the boiler design to benefit from the advantages of catalytic combustion. The experimental work was conducted in close collaboration with ICI Caldaie (ICI), located in Verona, Italy. ICI is a leading European boiler manufacturer in the effect segment ranging from about 20 kWt to several MWt. The study shows that it is possibly to scale up the burner technology and to maintain low emissions. The boilers used in the study were designed around conventional combustion and were consequently not optimized for implementation of catalytic burners. From previous experiences it stands clear that the furnace volume can be dramatically decreased when applying catalytic combustion. In flame combustion, this volume is normally dimensioned to avoid flame impingement on cold surfaces and to facilitate completion of the gas-phase reactions. The emissions of nitrogen oxides can be reduced by decreasing the residence time in the furnace. Even with the over-dimensioned furnace used in this study, we easily reached emission values close to 35 mg/kWh. The emissions of carbon monoxide and unburned hydrocarbons were negligible (less than 5 ppmv). It is possible to decrease the emissions of nitrogen oxides further by designing the furnace/boiler around the catalytic burner, as suggested in the report. Simultaneously, the size of the boiler installation can be reduced greatly, which also will result in material savings, i.e. the production cost can be reduced. It is suggested to optimize the

  11. Curbing Air Pollution and Greenhouse Gas Emissions from Industrial Boilers in China

    Energy Technology Data Exchange (ETDEWEB)

    Shen, Bo [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn K [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Liu, Xu [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Tsen, Katherine [Univ. of California, Berkeley, CA (United States); Xiangyang, Wei [National Energy Conservation Center (China); Yunpeng, Zhang [National Energy Conservation Center (China); Jian, Guan [China Special Equipment Inspection & Test Inst. (China); Rui, Hou [China Machinery Industry Conservation & Resource Utilization Center (China); Junfeng, Zhang [China National Offshore Oil Corp. (China); Yuqun, Zhuo [Tsinghua Univ., Beijing (China); Shumao, Xia [China Energy Conservation & Environmental Protection Group (China); Yafeng, Han [Xi' an Jiatong Univ. (China); Manzhi, Liu [China Univ. of Mining and Technology (China)

    2015-10-28

    China’s industrial boiler systems consume 700 million tons of coal annually, accounting for 18% of the nation’s total coal consumption. Together these boiler systems are one of the major sources of China’s greenhouse gas (GHG) emissions, producing approximately 1.3 gigatons (Gt) of carbon dioxide (CO2) annually. These boiler systems are also responsible for 33% and 27% of total soot and sulfur dioxide (SO2) emissions in China, respectively, making a substantial contribution to China’s local environmental degradation. The Chinese government - at both the national and local level - is taking actions to mitigate the significant greenhouse gas (GHG) emissions and air pollution related to the country’s extensive use of coal-fired industrial boilers. The United States and China are pursuing a collaborative effort under the U.S.-China Climate Change Working Group to conduct a comprehensive assessment of China’s coal-fired industrial boilers and to develop an implementation roadmap that will improve industrial boiler efficiency and maximize fuel-switching opportunities. Two Chinese cities – Ningbo and Xi’an – have been selected for the assessment. These cities represent coastal areas with access to liquefied natural gas (LNG) imports and inland regions with access to interprovincial natural gas pipelines, respectively.

  12. Boiler burden reduced at Bedford site.

    Science.gov (United States)

    Horsley, Chris

    2011-10-01

    With the NHS aiming to reduce its 2007 carbon footprint by 10% by 2015, Chris Horsley, managing director of Babcock Wanson UK, a provider of industrial boilers and burners, thermal oxidisers, air treatment, water treatment, and associated services, looks at how one NHS Trust has approached the challenge, and considerably reduced its carbon emissions, by refurbishing its boiler house and moving from oil to gas-fired steam generation.

  13. Ecological boiler modernization, feasible energy solutions

    International Nuclear Information System (INIS)

    Krcek, F.; Matev, M.; Sykora, J.; Chladek, J.

    2005-01-01

    Alstom Power, s.r.o., ALSTOM GROUP in Brno, Czech Republic is a successor of PBS (First Brno Machine Works). PBS was a well-known company in Bulgaria - mainly as Heating Power Plant (HPP) and Industrial Plant supplier of boilers, industrial steam turbines, milling systems, heat exchangers Btc. PBS has been privatised in two stages starting at1993 year. Alstom recently deals with boiler and heat exchanger products. Industrial turbine but has been sold to Siemens in 2004

  14. Gas fired boilers and atmospheric pollution

    International Nuclear Information System (INIS)

    Chiaranello, J.M.

    1991-01-01

    A general analysis concerning atmospheric pollution is presented: chemical composition and vertical distribution of atmosphere and pollutants, chemical reactions, ozone destruction and production cycles, COx, NOx and SOx pollutions. The gas fired boiler number and repartition in France are presented and the associated pollution is analyzed (CO2, CO, NOx) and quantified. Various pollution control technics concerning gas fired boiler pollutants are described and a pollution criterion for clean gas fired generators is proposed

  15. Assessment of physical workload in boiler operations.

    Science.gov (United States)

    Rodrigues, Valéria Antônia Justino; Braga, Camila Soares; Campos, Julio César Costa; Souza, Amaury Paulo de; Minette, Luciano José; Sensato, Guilherme Luciano; Moraes, Angelo Casali de; Silva, Emília Pio da

    2012-01-01

    The use of boiler wood-fired is fairly common equipment utilized in steam generation for energy production in small industries. The boiler activities are considered dangerous and heavy, mainly due to risks of explosions and the lack of mechanization of the process. This study assessed the burden of physical labor that operators of boilers are subjected during the workday. Assessment of these conditions was carried out through quantitative and qualitative measurements. A heart rate monitor, a wet-bulb globe thermometer (WBGT), a tape-measure and a digital infrared camera were the instruments used to collect the quantitative data. The Nordic Questionnaire and the Painful Areas Diagram were used to relate the health problems of the boiler operator with activity. With study, was concluded that the boiler activity may cause pains in the body of intensity different, muscle fatigue and diseases due to excessive weight and the exposure to heat. The research contributed to improve the boiler operator's workplace and working conditions.

  16. Increasing the thermal efficiency of boiler plant

    Directory of Open Access Journals (Sweden)

    Uyanchinov Evgeniy

    2017-01-01

    Full Text Available The thermal efficiency increase of boiler plant is actual task of scientific and technical researches. The optimization of boiler operating conditions is task complex, which determine by most probable average load of boiler, operating time and characteristics of the auxiliary equipment. The work purpose – the determination of thermodynamic efficiency increase ways for boiler plant with a gas-tube boiler. The tasks, solved at the research are the calculation of heat and fuel demand, the exergetic analysis of boilerhouse and heat network equipment, the determination of hydraulic losses and exergy losses due to restriction. The calculation was shown that the exergy destruction can be reduced by 2.39% due to excess air reducing to 10%; in addition the oxygen enrichment of air can be used that leads to reducing of the exergy destruction rate. The processes of carbon deposition from the side of flame and processes of scale formation on the water side leads to about 4.58% losses of fuel energy at gas-tube boiler. It was shown that the exergy losses may be reduced by 2.31% due to stack gases temperature reducing to 148 °C.

  17. Sulphur recirculation for reduced boiler corrosion; Minskad pannkorrosion med svavelrecirkulation

    Energy Technology Data Exchange (ETDEWEB)

    Andersson, Sven; Karlsson, Martin (Goetaverken Miljoe AB, Goeteborg (Sweden)); Blomqvist, Evalena; Baefver, Linda; Claesson, Frida; Davidsson, Kent (SP Sveriges Tekniska Forskningsinstitut, Boraas (Sweden)); Froitzheim, Jan; Pettersson, Jesper; Steenari, Britt-Marie (Chalmers Tekniska Hoegskola, Oorganisk miljoekemi, Goeteborg (Sweden))

    2010-03-15

    Sulphur recirculation is a new technology for reducing boiler corrosion and dioxin formation, which was demonstrated in full-scale tests performed at the Renova Waste to Energy plant at Saevenaes in Goeteborg (Sweden). Sulphur is recirculated from the flue gas cleaning back to the boiler, which reduces the chloride content of the deposits, which in turn reduces boiler corrosion and dioxin formation. Sulphur dioxide was separated from the flue gas in a wet scrubber by adding hydrogen peroxide, producing sulphuric acid. The sulphuric acid was injected into the furnace using nozzles with atomization air, surrounded by recirculated flue gas for improved mixing. By recirculating the sulphur, the sulphur dioxide concentration was increased in the boiler. Each sulphur atom passed the boiler several times and no external sulphur had to be added. Dioxin, ash, deposits and particle samplings together with 1000 h corrosion probe measurements were performed for normal operation (reference) and with sulphur recirculation respectively. During spring 2009, reference measurements were made and the recirculation system was installed and tested. During autumn 2009, a long term test with sulphur recirculation was made. An SO{sub 2} concentration of approximately 800 mg/m3 (n, d.g.) was maintained in the boiler by the system except during a period of extremely low sulphur content in the waste. The sulphur dioxide stack concentrations have been far below the emission limit. Sulphuric acid dew point measurements have shown that the sulphuric acid dosage did not lead to elevated SO{sub 3} concentrations, which may otherwise lead to low temperature corrosion. The chlorine content of both fly ash and boiler ash decreased and the sulphur content increased during the sulphur recirculation tests. The molar chlorine/sulphur ratio (Cl/S) decreased by two thirds in the fly ash as well as in the boiler ash, except for one sample. With sulphur recirculation in operation, the deposit growth was

  18. Influence of boiler load on water tubes burnout

    Energy Technology Data Exchange (ETDEWEB)

    Said, S.A.M.; Habib, M.A.; Badr, H.M.; Mansour, R. [King Fahd Univ. of Petroleum and Minerals, Dhahran (Saudi Arabia). Dept. of Mechanical Engineering

    2009-07-01

    The influence of boiler loads on water tube burnout was investigated. The in-service boiler had 2 burners at different levels located in the front of the burner's wall. Homogenous-flow and separated-flow models were designed to simulate the water circulation and combustion processes inside the boiler tubes. Heat flux calculations were derived by solving the conservation of mass, momentum, and energy equations and species concentration as well as by solving turbulence, reaction rate, and radiation model equations. Results of the study showed that heat flux during full loads ranged from close to 0 to 270 kW/m2. The right side screen wall of the burner exhibited higher heat flux values in the middle region of the wall where large areas were subjected to heat flux close to a maximum of 270 kW/m2. Results also included reductions in heat flux values at partial loads. Maximum values were reduced from 270 kW/m2 ato 230 kW/m2 at 75 per cent capacity and 200 kW/m2 at 60 per cent capacity. The rate of steam generation increased from 0.1 kg/s to 0.153 kg/s when the distance from the burner wall increased from 2 meters to 12 meters. 10 refs., 10 figs.

  19. CEGB research on boiler leaks and their detection in service

    International Nuclear Information System (INIS)

    Hayes, D.J.

    1978-01-01

    The penalty in loss of output to an electricity generation organisation as a consequence of failure to deal effectively with small LMFBR boiler leaks would be large. There is therefore a considerable incentive for these organisations to satisfy themselves that proper provisions are made to ensure that both the incidence and the severity of boiler leaks are minimised. In the UK, responsibility for the research, development and design work for this and indeed for most aspects of future nuclear power plant rests with the UKAEA and NPC; nevertheless as a consequence of its 'informed operator' policy the Central Electricity Generating Board has devoted some research effort to this field in recent years. o date, research work has been put in hand with the objective of achieving an understanding of the basic behaviour of boiler leaks. In addition, attention has been given to leak detection by monitoring the sodium for increases in oxygen and hydrogen levels. In both cases leaks into liquid sodium rather than into the gas space have been considered. In the course of the work hydrogen and oxygen meters based on the galvanic cell principle have been constructed and evaluated. The former is a new device which is comparable in performance with hydrogen meters based on the ion pump. The present state of the work is briefly described in this paper

  20. CEGB research on boiler leaks and their detection in service

    Energy Technology Data Exchange (ETDEWEB)

    Hayes, D J [Berkeley Nuclear Laboratories, Berkeley, Gloucestershire (United Kingdom)

    1978-10-01

    The penalty in loss of output to an electricity generation organisation as a consequence of failure to deal effectively with small LMFBR boiler leaks would be large. There is therefore a considerable incentive for these organisations to satisfy themselves that proper provisions are made to ensure that both the incidence and the severity of boiler leaks are minimised. In the UK, responsibility for the research, development and design work for this and indeed for most aspects of future nuclear power plant rests with the UKAEA and NPC; nevertheless as a consequence of its 'informed operator' policy the Central Electricity Generating Board has devoted some research effort to this field in recent years. o date, research work has been put in hand with the objective of achieving an understanding of the basic behaviour of boiler leaks. In addition, attention has been given to leak detection by monitoring the sodium for increases in oxygen and hydrogen levels. In both cases leaks into liquid sodium rather than into the gas space have been considered. In the course of the work hydrogen and oxygen meters based on the galvanic cell principle have been constructed and evaluated. The former is a new device which is comparable in performance with hydrogen meters based on the ion pump. The present state of the work is briefly described in this paper.

  1. Pelly Crossing wood chip boiler

    Energy Technology Data Exchange (ETDEWEB)

    1985-03-11

    The Pelly wood chip project has demonstrated that wood chips are a successful fuel for space and domestic water heating in a northern climate. Pelly Crossing was chosen as a demonstration site for the following reasons: its extreme temperatures, an abundant local supply of resource material, the high cost of fuel oil heating and a lack of local employment. The major obstacle to the smooth operation of the boiler system was the poor quality of the chip supply. The production of poor quality chips has been caused by inadequate operation and maintenance of the chipper. Dull knives and faulty anvil adjustments produced chips and splinters far in excess of the one centimetre size specified for the system's design. Unanticipated complications have caused costs of the system to be higher than expected by approximately $15,000. The actual cost of the project was approximately $165,000. The first year of the system's operation was expected to accrue $11,600 in heating cost savings. This estimate was impossible to confirm given the system's irregular operation and incremental costs. Consistent operation of the system for a period of at least one year plus the installation of monitoring devices will allow the cost effectiveness to be calculated. The wood chip system's impact on the environment was estimated to be minimal. Wood chip burning was considered cleaner and safer than cordwood burning. 9 refs., 6 figs., 6 tabs.

  2. Steam generator blowdown heat exchangers degradations operational experience on EDF French NPP fleet

    International Nuclear Information System (INIS)

    Praud, M.; Doyen, F.; Wintergest, M.; Jourdain, W.; Roussillon, M.; Zidane, A.; Mayos, M.

    2015-01-01

    The main function of the Steam Generator Blowdown System (SGBS) is to purify the secondary fluid from all kinds of pollutions: corrosion products from the secondary system, consequences of raw water pollutions through condenser's leakage, potential radiochemical pollutions resulting from Primary-to-Secondary leaks. The topic of this paper is to present the main SGBS dysfunctions linked to the degradation of the tubular heat exchangers, which sometimes can lead to integrity failure, through corrosion phenomenon. The degradation mechanisms have been characterized by various visual inspections and destructive examinations performed on pulled tubes and bundles. It appears that SGBS tubes suffer two main forms of corrosion. First, for the non-regenerative heat exchangers, where external surface of tubes is exposed to intermediate fluid, alkaline corrosion under tube sheet or shell-side baffles may occur. Caustic attack results from Na 3 PO 4 decomposition by thermal or chemical process. Secondly, mainly for regenerative heat exchangers, pitting and under-deposits corrosion linked to lay-up conditions during outages. This kind of attack is the root cause of a potential 'domino effect': a steam jet from the leaking tube can induce mechanical and/or erosion on many tubes located in its vicinity. Concerning the external degradation by caustic corrosion, only design modifications and strong monitoring of the raw water inlet may able to limit the occurrence of tube perforation. The lay-up guidelines should be carefully followed to mitigate internal corrosion: a controlled atmosphere (limited humidity) and cleanliness of the tube (avoiding deposits formation on the bottom line) seem to be the main parameters

  3. Orion Boiler Plate Airdrop Test System

    Science.gov (United States)

    Machin, Ricardo A.; Evans, Carol T.

    2013-01-01

    On the 29th of February 2012 the Orion Capsule Parachute Assembly System (CPAS) project attempted to perform an airdrop test of a boilerplate test article for the second time. The first attempt (Cluster Development Test 2, July 2008) to deliver a similar boilerplate from a C-17 using the Low Velocity Air Drop (LVAD) technique resulted in the programmer parachute failing to properly inflate, the test article failing to achieve the desired test initiation conditions, and the test article a total loss. This paper will pick up where the CDT-2 failure investigation left off, describing the test technique that was adopted, and outline the modeling that was performed to gain confidence that the second attempt would be successful. The second boiler plate test (Cluster Development Test 3-3) was indeed a complete success and has subsequently been repeated several times, allowing the CPAS project to proceed with the full scale system level development testing required to integrate the hardware to the first Entry Flight Test vehicle as well as go into the Critical Design Review with minimum risk and a mature design.

  4. Computations of NOx emissions of domestic boilers

    Energy Technology Data Exchange (ETDEWEB)

    Thevenin, D. [Ecole Centrale de Paris, 92 - Chatenay-Malabry (France). EM2C Lab.; Gicquel, O.; Darabiha, N.

    2001-07-01

    Due to severe regulations concerning pollutant emissions, practical devices using combustion to release energy must be designed from the start using accurate, predictive numerical tools. A partially premixed methane/air flame in a two-dimensional configuration is investigated in this work. This configuration is close to those used in real domestic gas boilers. The flame structure and flow pattern are calculated using complex chemistry and detailed transport models. A post-processing method is then used to predict NO emission. Computations are performed for two configurations. The two cases have the same primary and secondary mass flow-rates and equivalence ratio. The only difference between them is the introduction of an insert inside the primary injector. Both results have been compared to measurements. Calculations are found to be in good agreement with the flame shapes observed experimentally. The classical burner shows a Bunsen-type flame while the one with an insert has a totally different shape (butterfly-type flame). NO emission levels are also well predicted in both configurations. The butterfly flame induces a reduction in NO emission. This reduction seems to be due to the increased mixing between the burnt gases and the secondary air jet, which homogenizes the temperature distribution and reduces the maximum temperature. (orig.)

  5. Speed control of boiler feed water pump turbine based on gray correlation compensation

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Yun Long; Wang, Di; Zhou, Hai Chun [Northeast Dianli UniversityJilin (China)

    2017-01-15

    One of the most important controlled parameters of thermal power units is the boiler drum water level. Disturbances of feed water flow rate could cause instability of the drum water level. This study proposes the Gray correlation compensation (GCC) control technology for the Boiler feed water pump turbine (BFPT) to solve this problem. Simulation results indicate that the GCC controller outperforms the traditional proportional-integral-derivative controller when it encounters different disturbances. Furthermore, the GCC controller can rapidly switch to the high-pressure steam source to ensure that the drum water level is in the secure range during steam source switching of the BFPT.

  6. Boiler house modernization through shared savings program

    Energy Technology Data Exchange (ETDEWEB)

    Breault, R.W. [Tecogen, Waltham, MA (United States)

    1995-12-31

    Throughout Poland as well as the rest of Eastern Europe, communities and industries rely on small heat only boilers to provide district and process heat. Together these two sectors produce about 85,000 MW from boilers in the 2 to 35 MW size range. The bulk of these units were installed prior to 1992 and must be completely overhauled to meet the emission regulations which will be coming into effect on January 1, 1998. Since the only practical fuel is coal in most cases, these boilers must be either retrofit with emission control technology or be replaced entirely. The question that arises is how to accomplish this given the current tight control of capital in Poland and other East European countries. A solution that we have for this problem is shared savings. These boilers are typically operating with a quiet low efficiency as compared to western standards and with excessive manual labor. Installing modernization equipment to improve the efficiency and to automate the process provides savings. ECOGY provides the funds for the modernization to improve the efficiency, add automation and install emission control equipment. The savings that are generated during the operation of the modernized boiler system are split between the client company and ECOGY for a number of years and then the system is turned over in entirety to the client. Depending on the operating capacity, the shared savings agreement will usually span 6 to 10 years.

  7. The load structure of electro boilers

    International Nuclear Information System (INIS)

    Feilberg, N.; Livik, K.

    1995-01-01

    Load measurements have been performed on 24 electro boilers with a time resolution of one hour throughout a period of one year. The boilers are used for space heating and heating of tap water in office buildings, shopping centres and apartment buildings. All boilers have tariffs with disconnection agreements. This report presents load analyses of the measurements from each boiler, and typical load profiles are calculated and presented. It also analyses how boilers are used in relation to the outdoor temperature and the power price on the spot market. All the measurements are performed in Bergen, Norway, in the period August 1993 - August 1994. Typical load profiles are shown, both annual and daily, as well as specific load parameters in addition to key figures used in calculating the total power load on the distribution network. The climate impact on energy and power load is evaluated. The report also shows examples of how the results may be applied in various special fields. 8 figs., 9 tabs

  8. Increasing the efficiency of the condensing boiler

    Science.gov (United States)

    Zaytsev, ON; Lapina, EA

    2017-11-01

    Analysis of existing designs of boilers with low power consumption showed that the low efficiency of the latter is due to the fact that they work in most cases when the heating period in the power range is significantly less than the nominal power. At the same time, condensing boilers do not work in the most optimal mode (in condensing mode) in the central part of Russia, a significant part of their total operating time during the heating season. This is due to existing methods of equipment selection and joint operation with heating systems with quantitative control of the coolant. It was also revealed that for the efficient operation of the heating system, it is necessary to reduce the inertia of the heat generating equipment. Theoretical patterns of thermal processes in the furnace during combustion gas at different radiating surfaces location schemes considering the influence of the very furnace configuration, characterized in that to reduce the work condensing boiler in conventional gas boiler operation is necessary to maintain a higher temperature in the furnace (in the part where spiral heat exchangers are disposed), which is possible when redistributing heat flow - increase the proportion of radiant heat from the secondary burner emitter allow Perey For the operation of the condensing boiler in the design (condensation) mode practically the entire heating period.

  9. Ultrasonic boiler inspection and economic analysis guidelines

    International Nuclear Information System (INIS)

    Anon.

    1987-01-01

    Boiler tube failures cause approximately 6% availability loss of large fossil-fired power generating plants. This loss can be reduced by systematic approaches using ultrasonic examination and root cause failure analysis methods. Two projects sponsored by EPRI have provided utility engineers with guidelines for performing ultrasonic examinations and with details on 22 types of tube failure mechanisms. A manual has been published that provides descriptions of typical locations, superficial appearances, damage mechanisms, metallurgy, microstructural changes, likely root causes, and potential corrective actions. Application of the principles in the manual is being demonstrated in an EPRI-funded project at 10 electric utilities over the next two years. Guidelines have been published that prescribe the activities necessary for ultrasonic examinations of boiler tubes. Eight essential elements of a boiler examination should be performed to assure that possible economic benefits are obtained. Work was supported by EPRI under RP 1890 and RP 1865. A software package has been developed for effectively planning inspections for wall thinning in fossil-fired boiler tubing. The software assists in minimizing costs associated with maintenance, such as inspection and repair, while the life of the boiler is maximized

  10. Atmospheric emission of nitrogen oxide from kraft recovery boilers in Sweden

    International Nuclear Information System (INIS)

    Kjoerk, Anders; Herstad Swaerd, Solvie

    2000-05-01

    Recovery boiler NO x emissions are low compared with those from power boilers. However tighter environmental requirements to decrease the acidic emissions implies that all sources have to be addressed. There are an ongoing evaluation and development of NO x control technologies in the pulp industry. Basically air staging, selective catalytic reduction, SCR, and selective noncatalytic reduction, SNCR, have been discussed. Other NO x control options may be available as a result of ongoing research and development. As a background in the work to reduce the acid rain it has been considered necessary to have a good picture of the NO x emission from recovery boilers, and the Thermal Engineering Research Institute in Sweden have therefore sponsored this study. The intention is to give a good general view and try to explain the reasons for the large differences between boilers. Data from the 30 kraft recovery boilers which were in operation in Sweden during 1999 have been collected. Both NO x levels and specific conditions which could have an influence on the level have been included. The evaluation show a clear correlation between the nitrogen content in the liquor and the NO x level. It seams also that a long retention time in the furnace give an opportunity to reduce the amount of nitrogen oxide. For most boilers in Sweden the NO x levels are reported in mg/MJ and comparison could be done between different types of boilers. However for recovery boilers there could be a large uncertainty in the calculation which gives the amount (mg) of NO x , the definition of the heat input to be used (MJ) is either not clear. As a base for the study the measured concentration in ppm is used instead. The reported values are in the range of 30 - 100 ppm, however the majority of the boilers operate in a more narrow range 60-80 ppm. Air staging and other combustion methods could not reasonably reduce the NO x emission with more than 20% in the next decade. If the goal is higher other

  11. Evaluation of pressure drop across area changes during blowdown. Quarterly progress report for period ending June 30, 1976

    International Nuclear Information System (INIS)

    Weisman, J.

    1976-11-01

    Transient pressure drops across abrupt area changes are being determined in a series of blowdown experiments. These tests are being conducted with Freon 113 as the test fluid in a well instrumented apparatus. During this period, test runs were obtained with the first abrupt expansion test section. Test data from two typical runs are included in this report. Additional progress was made in developing the computer programs which were to be used in analyzing this data but funding of this analytical effort has been suspended

  12. Erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the boiler

    Energy Technology Data Exchange (ETDEWEB)

    Sidhu, T.S.; Prakash, S.; Agrawal, R.D.; Bhagat, R. [Shaheed Bhagat Singh College of Engineering & Technology, Ferozepur (India)

    2009-04-15

    The super-heater and re-heater tubes of the boilers used in thermal power plants are subjected to unacceptable levels of surface degradation by the combined effect of erosion-corrosion mechanism, resulting in the tube wall thinning and premature failure. The nickel-based superalloys can be used as boiler tube materials to increase the service life of the boilers, especially for the new generation ultra-supercritical boilers. The aim of the present investigation is to evaluate the erosion-corrosion behaviour of Ni-based superalloy Superni-75 in the real service environment of the coal-fired boiler of a thermal power plant. The cyclic experimental study was performed for 1000 h in the platen superheater zone of the coal-fired boiler where the temperature was around 900{sup o}C. The corrosion products have been characterized with respect to surface morphology, phase composition and element concentration using the combined techniques of X-ray diffractometry (XRD), scanning electron microscopy/energy-dispersive analysis (SEM/EDAX) and electron probe micro analyser (EPMA). The Superni-75 performed well in the coal-fired boiler environment, which has been attributed mainly to the formation of a thick band of chromium in scale due to selective oxidation of the chromium.

  13. 46 CFR 52.25-5 - Miniature boilers (modifies PMB-1 through PMB-21).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Miniature boilers (modifies PMB-1 through PMB-21). 52.25... ENGINEERING POWER BOILERS Other Boiler Types § 52.25-5 Miniature boilers (modifies PMB-1 through PMB-21). Miniature boilers must meet the applicable provisions in this part for the boiler type involved and the...

  14. Comparative analysis of heat pump and biomass boiler for small detached house heating

    Directory of Open Access Journals (Sweden)

    Olkowski Tomasz

    2017-01-01

    Full Text Available The purpose of the work is to answer the question - which of the two selected heat sources is more economically beneficial for small detached house: heat pump or biomass boiler fuelled with wood-pellets? The comparative analysis of these sources was carried out to discuss the issue. First, cost of both, equipment and operation of selected heat systems were analysed. Additionally, CO2 emission levels associated with these heat systems were determined. The comparative analysis of the costs of both considered heat systems showed that equipment cost of heat pump system is considerably bigger than the cost of biomass boiler system. The comparison of annual operation costs showed that heat pump operation cost is slightly lower than operation cost of biomass boiler. The analysis of above results shows that lower operation cost of heat pump in comparison with biomass boiler cost lets qualify heat pump as more economically justified only after 38 years of work. For both analysed devices, CO2 emission levels were determined. The considerations take into account the fact that heat pump consumes electricity. It is mostly generated through combustion of coal in Poland. The results show that in Poland biomass boiler can be described as not only more economically justified system but also as considerably more ecological.

  15. Comparative analysis of heat pump and biomass boiler for small detached house heating

    Science.gov (United States)

    Olkowski, Tomasz; Lipiński, Seweryn; Olędzka, Aneta

    2017-10-01

    The purpose of the work is to answer the question - which of the two selected heat sources is more economically beneficial for small detached house: heat pump or biomass boiler fuelled with wood-pellets? The comparative analysis of these sources was carried out to discuss the issue. First, cost of both, equipment and operation of selected heat systems were analysed. Additionally, CO2 emission levels associated with these heat systems were determined. The comparative analysis of the costs of both considered heat systems showed that equipment cost of heat pump system is considerably bigger than the cost of biomass boiler system. The comparison of annual operation costs showed that heat pump operation cost is slightly lower than operation cost of biomass boiler. The analysis of above results shows that lower operation cost of heat pump in comparison with biomass boiler cost lets qualify heat pump as more economically justified only after 38 years of work. For both analysed devices, CO2 emission levels were determined. The considerations take into account the fact that heat pump consumes electricity. It is mostly generated through combustion of coal in Poland. The results show that in Poland biomass boiler can be described as not only more economically justified system but also as considerably more ecological.

  16. The early operation of the helical once-through boilers at Heysham 1 and Hartlepool

    International Nuclear Information System (INIS)

    Mathews, A.J.

    1988-01-01

    The Heysham 1 and Hartlepool AGR Reactors are equipped with 'pod' boilers set into the walls of the Pre-stressed Concrete Pressure Vessel. Each Reactor unit has eight pod boilers, which are of a somewhat unique single pressure, once through, helically wound type incorporating a reheater. The pods are provided with a limited amount of strain gauge and thermocouple instrumentation concentrated mainly in two specially instrumented boilers at each site. During Commissioning prior to power raising, extensive noise and vibration tests utilising the special attain gauge instrumented boilers, gave encouraging results. This has led to an increase in coolant gas mass flow of 5% above the design level. Following power raising in 1983 and 1984, detailed boiler performance testing, mainly using the special thermocouple instrumented boilers, showed that the actual behaviour differed from the computer design predictions. A major temperature tilt existed across the boiler tubes resulting in higher than predicted temperatures in the outer radius rows of tubes and the reverse situation in the inner tubes. The effect differed in magnitude between Hartlepool Reactor 1 and the other three Reactors probably due to construction differences. As a result output was initially limited to approximately 58% of design (380 MW (Generated)). A major programme of altering the flow control ferrules was carried out during the first statutory overhauls in 1985 and 1986. The initial results from Heysham 1 were not very encouraging (a gain of 70 MW(e)) but further computer model correlations led to revised patterns in Heysham and Hartlepool Reactor 2 which have since yielded improvements in output potential of up to 200 MW(e). The paper discusses the commissioning test results described above and describes the details of the extensive work carried out to achieve higher output. (author)

  17. Economic valuation of heat pumps and electric boilers in the Danish energy system

    International Nuclear Information System (INIS)

    Nielsen, Maria Grønnegaard; Morales, Juan Miguel; Zugno, Marco; Pedersen, Thomas Engberg; Madsen, Henrik

    2016-01-01

    Highlights: • We assess the economic value of heat pumps and electric boilers in Denmark. • The daily operation of a heat and power system is modeled by stochastic programming. • Deterministic models overestimate the value of heat pumps and electric boilers. • Heat pumps and electric boilers can reduce the cost of operating the Danish system. • Falling power prices may boost the future value of heat pumps and electric boilers. - Abstract: Heat pumps (HP) and electric immersion boilers (EB) have great potential to increase flexibility in energy systems. In parallel, decreasing taxes on electricity-based heat production are creating a more favorable economic environment for the deployment of these units in Denmark. In this paper, the economic value of heat pumps and electric boilers is assessed by simulating their day-to-day market performance using a novel operational strategy based on two-stage stochastic programming. This stochastic model is employed to optimize jointly the daily operation of HPs and EBs along with the Combined Heat and Power (CHP) units in the system. Uncertainty in the heat demand and power price is modeled via scenarios representing different plausible paths for their future evolution. A series of case-studies are performed using real-world data for the heat and power systems in the Copenhagen area during four representative weeks of 2013. We show that the use of stochastic operational models is critical, as standard deterministic models provide an overestimation of the added benefits from the installation of HPs and EBs, thus leading to over-investment in capacity. Furthermore, we perform sensitivity studies to investigate the effect on market performance of varying capacity and efficiency for these units, as well as of different levels of prices in the electricity market. We find that these parameters substantially affect the profitability of heat pumps and electric boilers, hence, they must be carefully assessed by potential

  18. Evaluation of thermal overload in boiler operators.

    Science.gov (United States)

    Braga, Camila Soares; Rodrigues, Valéria Antônia Justino; Campos, Julio César Costa; de Souza, Amaury Paulo; Minette, Luciano José; de Moraes, Angêlo Casali; Sensato, Guilherme Luciano

    2012-01-01

    The Brazilians educational institutions need a large energy demand for the operation of laundries, restaurants and accommodation of students. Much of that energy comes from steam generated in boilers with wood fuel. The laboral activity in boiler may present problems for the operator's health due to exposure to excessive heat, and its operation has a high degree of risk. This paper describes an analysis made the conditions of thermal environment in the operation of a B category boiler, located at a Higher Education Institution, located in the Zona da Mata Mineira The equipments used to collect data were Meter WBGT of the Heat Index; Meter of Wet Bulb Index and Globe Thermometer (WBGT); Politeste Instruments, an anemometer and an Infrared Thermometer. By the application of questionnaires, the second phase consisted of collecting data on environmental factors (temperature natural environment, globe temperature, relative humidity and air velocity). The study concluded that during the period evaluated, the activity had thermal overload.

  19. Air emissions of small-scale (< 10 MW) biomass boilers. Review of three field tests

    International Nuclear Information System (INIS)

    Autret, E.

    2011-01-01

    Objectives of greenhouse gases emission reduction, which encourages bio-energy development for heat purposes, are compatible with air-quality policies if the concept of clean biomass combustion is applied. This paper presents actual emission levels of atmospheric pollutants of small-scale ( 2 , NO x , fine particulate matters, metallic compounds. Installation design (power, flue-gas cleaning techno logy) also has a major impact on organic pollutants and fine particulate matter emissions. A large majority of boilers have very low emission levels. Guidelines are finally stated to keep on promoting small-scale biomass boilers in order to be air-quality compatible and efficient to fight climate change. (author)

  20. 46 CFR 61.05-20 - Boiler safety valves.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping... INSPECTIONS Tests and Inspections of Boilers § 61.05-20 Boiler safety valves. Each safety valve for a drum, superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10. [CGD 95-028...

  1. Computer simulation of the fire-tube boiler hydrodynamics

    Directory of Open Access Journals (Sweden)

    Khaustov Sergei A.

    2015-01-01

    Full Text Available Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  2. Application of GPRS and GIS in Boiler Remote Monitoring System

    OpenAIRE

    Hongchao Wang; Yifeng Wu

    2012-01-01

    Application of GPRS and GIS in boiler remote monitoring system was designed in this paper by combining the advantage of GPRS and GIS in remote data transmission with configuration monitoring technology. The detail information of the operating conditions of the industrial boiler can be viewed by marking the location of boiler on the electronic map dynamically which can realize the unified management for industrial boiler of a region or city conveniently. Experimental application show that the ...

  3. Assessing the emission factors of low-pour-fuel-oil and diesel in steam boilers

    Directory of Open Access Journals (Sweden)

    Ohijeagbon, I.O.

    2012-12-01

    Full Text Available The purpose of this study is to examine the emissions effects resulting from the use of low pour fuel oil (LPFO and diesel fuels in industrial steam boilers operation. The method of ultimate analysis of the products of combustion and emissions of pollutant analysis were used to estimate the annual rate of emissions of boilers. The results shows that the levels of uncontrolled boiler emissions on the environment can lead to increased greenhouse effects, global warming, and pollution and toxilogical impacts on human health. Only carbon monoxide emission was found to vary with the levels of oxygen generation in the products of combustion, while other substances were generally in relation to constituents and rates of consumption of fuel.

  4. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2005-01-01

    This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearised versions of the model are analysed to determine how gain, time constants and right half plane zeros (caused by the shrink-and-swell phenomenon) depend on the steam flow load. Furthermore...... the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...

  5. Developing trends with boiler operation and management

    Energy Technology Data Exchange (ETDEWEB)

    Stark, J.M. [Occupational Safety and Health Service, Wellington (New Zealand). Dept. of Labour, Engineering Safety Branch

    1993-12-31

    Over recent years there have been many improvements in boiler control and safety management systems. Technology has made major advances and is now regarded as being well proven in Australia, Europe and the United Kingdom and these changes have been examined by a project committee, convened for the purpose, to establish whether they are equally applicable in New Zealand. The result of the committee`s findings and experience is contained in the `Draft Code of Practice`. This paper explains the development of the `Code of Practice`, the reasoning behind some of the decisions taken and the implications of these changes to boiler owners.

  6. Optimal load allocation of multiple fuel boilers.

    Science.gov (United States)

    Dunn, Alex C; Du, Yan Yi

    2009-04-01

    This paper presents a new methodology for optimally allocating a set of multiple industrial boilers that each simultaneously consumes multiple fuel types. Unlike recent similar approaches in the utility industry that use soft computing techniques, this approach is based on a second-order gradient search method that is easy to implement without any specialized optimization software. The algorithm converges rapidly and the application yields significant savings benefits, up to 3% of the overall operating cost of industrial boiler systems in the examples given and potentially higher in other cases, depending on the plant circumstances. Given today's energy prices, this can yield significant savings benefits to manufacturers that raise steam for plant operations.

  7. Firewood boiler operators and heat exposure

    Directory of Open Access Journals (Sweden)

    Vilson Bernardo Stollmeier

    2017-12-01

    Full Text Available This article presents an analysis of heat exposure work in boiler industry wood from a company in the industrial sector, focusing on the analysis of the environmental burden of the activity. Therefore, the methodological procedures consisted of document analysis, interviews, filming, evaluation problems of the effects of the hot environment and its prevention. The results show that the fuel to the boiler operators are exposed to heat and need guidance on their daily activities with prevention of diseases affected by excessive heat. Are also suggested training in technical and health to improve working conditions and the operator's health.

  8. Boiler inspection manipulator for Torness Power Station

    International Nuclear Information System (INIS)

    Carrey, R.T.A.; Yule, I.Y.; Sibson, S.; Playle, M.J.

    1996-01-01

    The Advanced Gas-cooled Reactors at Torness and Heysham 2 are provided with dedicated access for remote inspection equipment. These in-service inspection (ISI) accesses comprise 12 penetrations above the core for inspection of the above core area and boilers, 12 below core penetrations for inspection of the lower boiler area and access through any of the 8 gas circulator penetrations for inspection of the sub-diagrid area. This paper describes a manipulator which will access the reactor from above the core via any of the 8 peripheral penetrations. (UK)

  9. CHARACTERIZATION OF AIR TOXICS FROM AN OIL-FIRED FIRETUBE BOILER

    Science.gov (United States)

    Tests were conducted on a commercially available firetube package boiler running on #2 through #6 oils to determine the emissions levels of hazardous air pollutants (HAPs) from the combustion of four fuel oils. Flue gas was sampled to determine levels of volatile and semivolatile...

  10. 46 CFR 56.50-30 - Boiler feed piping.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30 Shipping... APPURTENANCES Design Requirements Pertaining to Specific Systems § 56.50-30 Boiler feed piping. (a) General... least two separate means of supplying feed water for the boilers. All feed pumps shall be fitted with...

  11. Biomass boiler conversion potential in the eastern United States

    Science.gov (United States)

    Charles D. Ray; Li Ma; Thomas Wilson; Daniel Wilson; Lew McCreery; Janice K. Wiedenbeck

    2013-01-01

    The U.S. is the world's leading consumer of primary energy. A large fraction of this energy is used in boiler installations to generate steam and hot water for heating applications. It is estimated there are total 163,000 industrial and commercial boilers in use in the United States of all sizes. This paper characterizes the commercial and industrial boilers in...

  12. New materials for boilers in USC power plants

    International Nuclear Information System (INIS)

    Hong, Sung Ho; Hong, Seok Joo

    2003-01-01

    The efficiency of boiler in fossil power plants is a strong function of steam temperature and pressure. Thus, the main technology of increasing boiler efficiency is the development of stronger high temperature materials, capable of operating under high stresses at ever increasing temperature. This paper will presents the new material relating to boiler of USC power plant

  13. 46 CFR 176.812 - Pressure vessels and boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a.... (b) Periodic inspection and testing requirements for boilers are contained in § 61.05 in subchapter F...

  14. 46 CFR 115.812 - Pressure vessels and boilers.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Pressure vessels and boilers. 115.812 Section 115.812... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be tested... testing requirements for boilers are contained in § 61.05 in subchapter F of this chapter. [CGD 85-080, 61...

  15. 46 CFR 109.205 - Inspection of boilers and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Inspection of boilers and machinery. 109.205 Section 109... OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief engineer or engineer in charge, before he assumes charge of the boilers and machinery of a unit shall inspect...

  16. 40 CFR 63.988 - Incinerators, boilers, and process heaters.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 10 2010-07-01 2010-07-01 false Incinerators, boilers, and process... Routing to a Fuel Gas System or a Process § 63.988 Incinerators, boilers, and process heaters. (a) Equipment and operating requirements. (1) Owners or operators using incinerators, boilers, or process...

  17. Aspects of new material application for boilers construction

    International Nuclear Information System (INIS)

    Czerniawski, R.

    1996-01-01

    Review of steel types commonly used for energetic boilers construction has been done. The worldwide trends in new materials application for improvement of boilers quality have been discussed. The mechanical properties of boiler construction steels have been shown and compared. 3 refs, 5 figs, 1 tab

  18. Lower price for solar boilers must improve market penetration

    International Nuclear Information System (INIS)

    Koevoet, J.B.J.

    1999-01-01

    The Dutch government aims at 1.7 PJ thermal energy for the year 2007 to be supplied by solar water heaters. For that target the number of installed solar boilers must increase seven times the number of installed solar boilers in 1998. This can be stimulated by a considerable reduction of the market price for such boilers

  19. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Science.gov (United States)

    2010-01-01

    ... gases. Manufacturer of a commercial packaged boiler means any person who manufactures, produces... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial packaged boilers. 431.82... COMMERCIAL AND INDUSTRIAL EQUIPMENT Commercial Packaged Boilers § 431.82 Definitions concerning commercial...

  20. 40 CFR 761.71 - High efficiency boilers.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false High efficiency boilers. 761.71... PROHIBITIONS Storage and Disposal § 761.71 High efficiency boilers. (a) To burn mineral oil dielectric fluid containing a PCB concentration of ≥50 ppm, but boiler shall comply with the following...

  1. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 4 2010-10-01 2010-10-01 false Hydrostatic testing of boilers. 230.36 Section 230... Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... to any hydrostatic pressure. Hydrostatic testing required by these rules shall be conducted at 25...

  2. On Propagating Requirements and Selecting Fuels for a Benson Boiler

    DEFF Research Database (Denmark)

    Kragelund, Martin Nygaard; Wisniewski, Rafal; Mølbak, Tommy

    2008-01-01

    In this paper, the problem of optimal choice of sensors and actuators is addressed. Given a functional encapsulating information of the desired performance and production economy the objective is to choose a control instrumentation from a given set to comply with its minimum. The objective of the...... to propagate a global objective to local subsystems. Particular focus is on a boiler in a power plant operated by Dong Energy. The business objectives have been propagated to the actuator level to allow for selection of an actuator configuration....

  3. Experiment data report for semiscale MOD-1 test S-01-3 (isothermal blowdown with core resistance simulator)

    International Nuclear Information System (INIS)

    Zender, S.N.

    1975-03-01

    Recorded test data are presented for Test S-01-3 of the semiscale Mod-1 isothermal blowdown test series. Test S-01-3 is one of several semiscale Mod-1 experiments which are counterparts of the planned Loss-of-Fluid Test (LOFT) nonnuclear experiments. System hardware is of the LOFT design, selected using volumetric scaling methods, and initial conditions duplicate those identified for the LOFT nonnuclear tests. Test S-01-3 employed an intact loop resistance that was low relative to that of the first test in the series (Test S-01-2) to establish the importance of intact loop resistance on system response during blowdown. An orificed structure was used in the pressure vessel to simulate the LOFT core simulator. The test was initiated at isothermal conditions of 2245 psig and 538 0 F by a simulated offset shear of the cold-leg broken loop piping. During system depressurization, coolant was injected into the lower plenum of the pressure vessel to provide data on the effects of emergency core cooling on system response. Additionally, to aid in determination of the effects of accumulator gas on pressure suppression system response, the nitrogen used to charge the accumulator systems for Test S-01-3 was allowed to vent into the lower plenum following depletion of the coolant. (U.S.)

  4. Application of signature analysis for determining the operational readiness of motor-operated valves under blowdown test conditions

    International Nuclear Information System (INIS)

    Haynes, H.D.

    1988-01-01

    In support of the NRC-funded Nuclear Plant Aging Research (NPAR) program, Oak Ridge National Laboratory (ORNL) has carried out a comprehensive aging assessment of Motor-Operated Valves (MOVs). As part of this work, ORNL participated in the Gate Valve Flow Interruption Blowdown (GVFIB) tests carried out in Huntsville, Alabama. The GVFIB tests were intended primarily to determine the behavior of motor-operated gate valves under the temperature, pressure, and flow conditions expected to be experienced by isolation valves in Boiling Water Reactors (BWRs) during a high energy line break (blowdown) outside of containment. In addition, the tests provided an excellent opportunity to evaluate signature analysis methods for determining the operational readiness of the MOVs under those accident conditions. ORNL acquired motor current and torque switch shaft angular position data on two test MOVs during various times of the GVFIB tests. The reduction in operating ''margin'' of both MOVs due to the presence of additional valve running loads imposed by high flow was clearly observed in motor current and torque switch angular position signatures. In addition, the effects of differential pressure, fluid temperature, and line voltage on MOV operations were observed and more clearly understood as a result of utilizing signature analysis techniques. 1 ref.; 16 figs

  5. Experiment data report for semiscale Mod-1 test S-01-1B (isothermal blowdown with core resistance simulator)

    International Nuclear Information System (INIS)

    Crapo, H.S.; Jensen, M.F.; Sackett, K.E.; Zender, S.N.

    1975-05-01

    Recorded test data are presented for Test S-01-1B of the semiscale Mod-1 isothermal blowdown test series. System hardware is representative of the LOFT design, selected using volumetric scaling methods, and initial conditions duplicate those identified for the LOFT nonnuclear tests. Test S-01-1B is a repeat of Test S-01-1 with the exception that simulated ECC was injected into the cold leg of the intact loop rather than into the inlet annulus of the downcomer. The principal objective of Test S-01-1B was to determine whether a different ECC injection would significantly alter the system response during the period of ECC injection. Test S-01-1B was conducted from an initial temperature of 541 0 F and an initial pressure of 1630 psig. A simulated intermediate size double-ended hot leg break (0.00145 ft 2 break area on each end) was used to investigate the system response to a slow de-pressurization transient. An orificed structure was used in the pressure vessel to simulate the LOFT core simulator. Following the blowdown portion of Test S-01-1B, coolant spray was introduced into the pressure suppression tank to determine the response of the pressure suppression system. (U.S.)

  6. Improved NOx emissions and combustion characteristics for a retrofitted down-fired 300-MWe utility boiler.

    Science.gov (United States)

    Li, Zhengqi; Ren, Feng; Chen, Zhichao; Liu, Guangkui; Xu, Zhenxing

    2010-05-15

    A new technique combining high boiler efficiency and low-NO(x) emissions was employed in a 300MWe down-fired boiler as an economical means to reduce NO(x) emissions in down-fired boilers burning low-volatile coals. Experiments were conducted on this boiler after the retrofit with measurements taken of gas temperature distributions along the primary air and coal mixture flows and in the furnace, furnace temperatures along the main axis and gas concentrations such as O(2), CO and NO(x) in the near-wall region. Data were compared with those obtained before the retrofit and verified that by applying the combined technique, gas temperature distributions in the furnace become more reasonable. Peak temperatures were lowered from the upper furnace to the lower furnace and flame stability was improved. Despite burning low-volatile coals, NO(x) emissions can be lowered by as much as 50% without increasing the levels of unburnt carbon in fly ash and reducing boiler thermal efficiency.

  7. Investigation of fuel lean reburning process in a 1.5 MW boiler

    International Nuclear Information System (INIS)

    Kim, Hak Young; Baek, Seung Wook; Kim, Se Won

    2012-01-01

    Highlights: → We examine a detailed study of fuel lean reburning process in a 1.5 MW gas-fired boiler. → Experimental and numerical researches are conducted. → We investigate change in the level of NO X and CO emission. → The recirculation flow is important in the fuel lean reburning process. -- Abstract: This paper examines a detailed study of fuel lean reburning process applied to a 1.5 MW gas-fired boiler. Experimental and numerical studies were carried out to investigate the effect of the fuel lean reburning process on the NO X reduction and CO emission. Natural gas (CH 4 ) was used as the reburn as well as the main fuel. The amount of the reburn fuel, injection location and thermal load of boiler were considered as experimental parameters. The flue gas data revealed that the fuel lean reburning process led to NO X reduction up to 43%, while CO emission was limited to less than 30 ppm for the 100% thermal load condition. The commercial computational fluid dynamics code FLUENT 6.3, which included turbulence, chemical reaction, radiation and NO modeling, was used to predict the fluid flow and heat transfer characteristics under various operational conditions in the boiler. Subsequently, predicted results were validated with available measured data such as gas temperature distributions and local mean NO X concentrations. The detailed numerical results showed that the recirculation flow developed inside the boiler was found to play an important role in improving the effectiveness of fuel lean reburning process.

  8. Improving boiler unit performance using an optimum robust minimum-order observer

    Energy Technology Data Exchange (ETDEWEB)

    Moradi, Hamed; Bakhtiari-Nejad, Firooz [Energy and Control Centre of Excellence, Department of Mechanical Engineering, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of)

    2011-03-15

    To achieve a good performance of the utility boiler, dynamic variables such as drum pressure, steam temperature and water level of drum must be controlled. In this paper, a linear time invariant (LTI) model of a boiler system is considered in which the input variables are feed-water and fuel mass rates. Due to the inaccessibility of some state variables of boiler system, a minimum-order observer is designed based on Luenberger's model to gain an estimate state x of the true state x. Low cost of design and high accuracy of states estimation are the main advantages of the minimum-order observer; in comparison with previous designed full-order observers. By applying the observer on the closed-loop system, a regulator system is designed. Using an optimal functional code developed in MATLAB environment, desired observer poles are found such that suitable time response specifications of the boiler system are achieved and the gain and phase margin values are adjusted in an acceptable range. However, the real dynamic model may associate with parametric uncertainties. In that case, optimum region of poles of observer-based controller are found such that the robust performance of the boiler system against model uncertainties is guaranteed. (author)

  9. A Main Steam Safety Valve (MSSV) With Fixed Blowdown According to ASME Section III,Part NC-7512

    International Nuclear Information System (INIS)

    Follmer, Bernhard; Schnettler, Armin

    2002-01-01

    In 1986, the NRC issued the Information Notice (IN) 86-05 'Main Steam Safety Valve test failures and ring setting adjustments'. Shortly after this IN was issued, the Code was revised to require that a full flow test has to be performed on each CL.2 MSSV by the manufacturer to verify that the valve was adjusted so that it would reach full lift and thus full relieving capacity and would re-close at a pressure as specified in the valve Design Specification. In response to the concern discussed in the IN, the Westinghouse Owners Group (WOG) performed extensive full flow testing on PWR MSSVs and found that each valve required a unique setting of a combination of two rings in order to achieve full lift at accumulation of 3% and re-closing at a blowdown of 5%. The Bopp and Reuther MSSV type SiZ 2507 has a 'fixed blowdown' i.e. without any adjusting rings to adjust the 'blowdown' so that the blowdown is 'fixed'. More than 1000 pieces of this type are successfully in nuclear power plants in operation. Many of them since about 25 years. Therefore it can be considered as a proven design. It is new that an optimization of this MSSV type SiZ 2507 fulfill the requirements of part NC-7512 of the ASME Section III although there are still no adjusting rings in the flow part. In 2000, for the Qinshan Candu unit 1 and 2 full flow tests were performed with 32 MSSV type SiZ 2507 size 8'' x 12'' at 51 bar saturated steam in only 6 days. In all tests the functional performance was very stable. It was demonstrated by recording the signals lift and system pressure that all valves had acceptable results to achieve full lift at accumulation of 3% and to re-close at blowdown of 5%. This is an advantage which gives a reduction in cost for flow tests and which gives more reliability after maintenance work during outage compared to the common MSSV design with an individual required setting of the combination of the two rings. The design of the type SiZ 2507 without any adjusting rings in the

  10. Optimization of Boiler Heat Load in Water-Heating Boiler-House

    Directory of Open Access Journals (Sweden)

    B. A. Bayrashevsky

    2009-01-01

    Full Text Available An analytical method for optimization of water-heating boiler loads has been developed on the basis of approximated semi-empirical dependences pertaining to changes of boiler gross efficiency due to its load. A complex (∂tух/∂ξΔξ is determined on the basis of a systematic analysis (monitoring of experimental data and the Y. P. Pecker’s formula for calculation of balance losses q2. This complex makes it possible to set a corresponding correction to a standard value of the boiler gross efficiency due to contamination of heating surfaces.Software means for optimization of water-heating boilers has been developed and it is recommended to be applied under operational conditions.

  11. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2007-01-01

    This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearized versions of the model are analyzed and show large variations in system gains at steady state as function of load whereas gain variations near the desired bandwidth are small. An analys...

  12. Selecting Actuator Configuration for a Benson Boiler

    DEFF Research Database (Denmark)

    Kragelund, Martin Nygaard; Leth, John-Josef; Wisniewski, Rafal

    2009-01-01

    with particular focus on a boiler in a power plant operated by DONG Energy - a Danish energy supplier. The problem has been reformulated using mathematic notions from economics. The selection of actuator configuration has been limited to the fuel system which in the considered plant consists of three different...

  13. Model boiler studies on deposition and corrosion

    International Nuclear Information System (INIS)

    Balakrishnan, P.V.; McVey, E.G.

    1977-09-01

    Deposit formation was studied in a model boiler, with sea-water injections to simulate the in-leakage which could occur from sea-water cooled condensers. When All Volatile Treatment (AVT) was used for chemistry control the deposits consisted of the sea-water salts and corrosion products. With sodium phosphate added to the boiler water, the deposits also contained the phosphates derived from the sea-water salts. The deposits were formed in layers of differing compositions. There was no significant corrosion of the Fe-Ni-Cr alloy boiler tube under deposits, either on the open area of the tube or in crevices. However, carbon steel that formed a crevice around the tube was corroded severely when the boiler water did not contain phosphate. The observed corrosion of carbon steel was caused by the presence of acidic, highly concentrated chloride solution produced from the sea-water within the crevice. Results of theoretical calculations of the composition of the concentrated solution are presented. (author)

  14. Environmental control during steam boiler washing

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, Marcio A.B.; Abreu Pereira, Vera L. de [Companhia Petroquimica do Nordeste (COPENE), Camacari, BA (Brazil). Div. de Engenharia Ambiental; Ringler, Ulrich E.S. [PROMON Engenharia Ltda., Salvador, BA (Brazil)

    1993-12-31

    The washing and chemical cleaning of boilers, activities of a high polluting potential, are responsible for the generation of wastewater of high contents of heavy metals, suspended solids and chemical oxygen demand (COD). This paper describes the actions carried out by COPENE - Petroquimica do Nordeste S/A - in order to reduce this problem. (author). 10 refs., 3 figs., 2 tabs.

  15. The investigation of the locomotive boiler material

    International Nuclear Information System (INIS)

    Tucholski, Z.; Wasiak, J.; Bilous, W.; Hajewska, E.

    2006-01-01

    In the paper, the history of narrow-gauge railway system is described. The other information about the steam locomotive construction, as well as the technical regulations of its construction and exploitation are also done. The results of the studies of the locomotive boiler material are presented. (authors)

  16. Coal reburning technology for cyclone boilers

    International Nuclear Information System (INIS)

    Yagiela, A.S.; Maringo, G.J.; Newell, R.J.; Farzan, H.

    1990-01-01

    Babcock and Wilcox has obtained encouraging results from engineering feasibility and pilot-scale proof-of-concept studies of coal reburning for cyclone boiler NO x control. Accordingly, B and W completed negotiations for a clean coal cooperative agreement with the Department of Energy to demonstrate coal reburning technology for cyclone boilers. The host site for the demonstration is the Wisconsin Power and Light (WP and L) Company's 100MWe Nelson Dewey Station. Reburning involves the injection of a supplemental fuel (natural gas, oil, or coal) into the main furnace to produce locally reducing stoichiometric conditions which convert the NO x produced therein to molecular nitrogen, thereby reducing overall NO x emissions. There are currently no commercially-demonstrated combustion modification techniques for cyclone boilers which reduce NO x emissions. The emerging reburning technology offers cyclone boiler operators a promising alternative to expensive flue gas cleanup techniques for NO x emission reduction. This paper reviews baseline testing results at the Nelson Dewey Station and pilot-scale results simulating Nelson Dewey operation using pulverized coal (PC) as the reburning fuel. Outcomes of the model studies as well as the full-scale demonstration preliminary design are discussed

  17. Environmental control during steam boiler washing

    Energy Technology Data Exchange (ETDEWEB)

    Guimaraes, Marcio A.B.; Abreu Pereira, Vera L. de [Companhia Petroquimica do Nordeste (COPENE), Camacari, BA (Brazil). Div. de Engenharia Ambiental; Ringler, Ulrich E.S. [PROMON Engenharia Ltda., Salvador, BA (Brazil)

    1994-12-31

    The washing and chemical cleaning of boilers, activities of a high polluting potential, are responsible for the generation of wastewater of high contents of heavy metals, suspended solids and chemical oxygen demand (COD). This paper describes the actions carried out by COPENE - Petroquimica do Nordeste S/A - in order to reduce this problem. (author). 10 refs., 3 figs., 2 tabs.

  18. Modeling N2O Reduction and Decomposition in a Circulating Fluidized bed Boiler

    DEFF Research Database (Denmark)

    Johnsson, Jan Erik; Åmand, Lars-Erik; Dam-Johansen, Kim

    1996-01-01

    The N2O concentration was measured in a circulating fluidized bed boiler of commercial size. Kinetics for N2O reduction by char and catalytic reduction and decomposition over bed material from the combustor were determined in a laboratory fixed bed reactor. The destruction rate of N2O in the comb......The N2O concentration was measured in a circulating fluidized bed boiler of commercial size. Kinetics for N2O reduction by char and catalytic reduction and decomposition over bed material from the combustor were determined in a laboratory fixed bed reactor. The destruction rate of N2O...... in the combustion chamber and the cyclone was calculated taking three mechanisms into account: Reduction by char, catalytic decomposition over bed material and thermal decomposition. The calculated destruction rate was in good agreement with the measured destruction of N2O injected at different levels in the boiler...

  19. Quality and generation rate of solid residues in the boiler of a waste-to-energy plant

    DEFF Research Database (Denmark)

    Allegrini, Elisa; Boldrin, Alessio; Jansson, S.

    2014-01-01

    The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed...... characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements......, polychlorinated dibenzo-. p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections...

  20. On-line monitoring system for utility boiler diagnostics

    International Nuclear Information System (INIS)

    Radovanovic, P.M.; Afgan, N.H.; Caralho, M.G.

    1997-01-01

    The paper deals with the new developed modular type Monitoring System for Utility Boiler Diagnostics. Each module is intended to assess the specific process and can be used as a stand alone application. Four modules are developed, namely: LTC - module for the on-line monitoring of parameters related to the life-time consumption of selected boiler components; TRD - module for the tube rupture detection by the position and working fluid Ieakage quantity; FAM - module for the boiler surfaces fouling (slagging) assessment and FLAP - module for visualization of the boiler furnace flame position. All four modules are tested on respective pilot plants built oil the 200 and 300 MWe utility boilers. Monitoring System is commercially available and can be realized in any combination of its modules depending on demands induced by the operational problems of specific boiler. Further development of Monitoring System is performed in accordance with the respective EU project on development of Boiler Expert System. (Author)

  1. The behavior of ash species in suspension fired biomass boilers

    DEFF Research Database (Denmark)

    Jensen, Peter Arendt

    While fluid bed and grate fired boilers initially was the choice of boilers used for power production from both wood and herbaceous biomass, in recent years suspension fired boilers have been increasingly used for biomass based power production. In Denmark several large pulverized fuel boilers have...... been converted from coal to biomass combustion in the last 15 years. This have included co-firing of coal and straw, up to 100% firing of wood or straw andthe use of coal ash as an additive to remedy problems with wood firing. In parallel to the commercialization of the pulverized biomass firing...... technology a long range of research studies have been conducted, to improve our understanding of the influence and behavior of biomass ash species in suspension fired boilers. The fuel ash plays a key role with respect tooptimal boiler operation and influences phenomena’s as boiler chamber deposit formation...

  2. B and W model boiler tests: effect of temperature on IGA rate. Initial and post-1878 operating conditions of the model boilers

    International Nuclear Information System (INIS)

    Anon.

    1986-01-01

    The Babcock and Wilcox (B and W) model boiler operated with 10 ppm weekly injections of NaOH for 41,900 hours (4.8 years). The model boiler operating conditions are given. Tube No. 24 failed by caustic intergranular attack/stress corrosion cracking (IGA/SCC) at the steam-water zone. IGA defect depths on tube 24 is compared at different locations, which also have different temperature conditions. The specific locations are: steam/water zone, drilled baffle plate, and lower tube sheet crevice. In all locations caustic will concentrate (although to different concentration levels). Nevertheless, an effect of temperature on IGA rate can be estimated. The degree of attack relative to the location and environment is shown. SEM fractographs illustrate the completely intergranular failure of Tube 24. A summary of the estimated results is presented. These results show the estimated IGA rate as a function of primary/secondary temperature and estimated caustic concentration. Details of the failure analysis of the model boiler can be found in the final report Destructive Examination of Babcock and Wilcox's Model Boiler for Intergranular Attack (IGA) on Tubes, EPRI S302-6, J.L.; Barna and L.W. Sarver

  3. DEMONSTRATION OF SORBENT INJECTION TECHNOLOGY ON A WALL-FIRED UTILITY BOILER (EDGEWATER LIMB DEMONSTRATION)

    Science.gov (United States)

    The report gives results of the full-scale demonstration of Limestone Injection Multistage Burner (LIMB) technology on the coal-fired, 105 MW, Unit 4 boiler at Ohio Edison's Edgewater Station. eveloped as a technology aimed at moderate levels of sulfur dioxide (SO2) and nitrogen ...

  4. Improving boiler unit performance using an optimum robust minimum-order observer

    International Nuclear Information System (INIS)

    Moradi, Hamed; Bakhtiari-Nejad, Firooz

    2011-01-01

    Research highlights: → Multivariable model of a boiler unit with uncertainty. → Design of a robust minimum-order observer. → Developing an optimal functional code in MATLAB environment. → Finding optimum region of observer-based controller poles. → Guarantee of robust performance in the presence of parametric uncertainties. - Abstract: To achieve a good performance of the utility boiler, dynamic variables such as drum pressure, steam temperature and water level of drum must be controlled. In this paper, a linear time invariant (LTI) model of a boiler system is considered in which the input variables are feed-water and fuel mass rates. Due to the inaccessibility of some state variables of boiler system, a minimum-order observer is designed based on Luenberger's model to gain an estimate state x-tilde of the true state x. Low cost of design and high accuracy of states estimation are the main advantages of the minimum-order observer; in comparison with previous designed full-order observers. By applying the observer on the closed-loop system, a regulator system is designed. Using an optimal functional code developed in MATLAB environment, desired observer poles are found such that suitable time response specifications of the boiler system are achieved and the gain and phase margin values are adjusted in an acceptable range. However, the real dynamic model may associate with parametric uncertainties. In that case, optimum region of poles of observer-based controller are found such that the robust performance of the boiler system against model uncertainties is guaranteed.

  5. PWR blowdown heat transfer separate-effects program: Thermal-Hydraulic Test Facility experimental data report for test 100

    International Nuclear Information System (INIS)

    White, M.D.; Hedrick, R.A.

    1977-01-01

    Reduced instrument responses are presented for Thermal-Hydraulic Test Facility (THTF) test 100, which is part of the ORNL Pressurized-Water-Reactor (PWR) Blowdown Heat Transfer Separate-Effects Program. The objective of the program is to investigate the thermal-hydraulic phenomenon governing the energy transfer and transport processes that occur during a loss-of-coolant accident in a PWR system. Test 100 was conducted to investigate the response of heater rod bundle 1 and instrumented spool pieces with flow homogenizing screens to a double-ended rupture with equal break areas at the test section inlet and outlet. The primary purpose of this report is to make the reduced instrument responses during test 100 available. The responses are presented in graphical form in engineering units and have been analyzed only to the extent necessary to assure reasonableness and consistency

  6. Elastic and elastic-plastic behaviour of a piping system during blowdown - Comparison of measurement and calculation

    International Nuclear Information System (INIS)

    Petruschke, W.; Strunk, G.

    1987-01-01

    The investigations according to the system identification show that the piping model using beam theory and flexibility factors according to the Karman theory are adequate for evaluating natural frequencies, mode shapes, static displacements and stresses. The same accuracy can be seen by comparing the piping response due to blowdown within the elastic range. The simplified elastic-plastic analysis in general overestimates the maximum amplitudes while the frequency content is not simulated very well. For practical purposes, it can be an adequate tool in many cases. The elastic-plastic analysis is the most expensive procedure but gives also the best results. The use of beam elements with multilinear moment-curvature relationships results in a good approximation for the global behaviour (displacements). The strains according to this theory only include the beam deformation modes

  7. PWR Blowdown Heat Transfer Separate-Effects Program. Thermal-Hydraulic Test Facility experimental data report for test 166S

    International Nuclear Information System (INIS)

    Clemons, V.D.; White, M.D.; Hedrick, R.A.

    1978-01-01

    Reduced instrument responses are presented for Thermal-Hydraulic Test Facility (THTF) test 166S, which is part of the ORNL Pressurized-Water Reactor (PWR) Blowdown Heat Transfer Separate-Effects Program. The objective of the program is to investigate the thermal-hydraulic phenomenon governing the energy transfer and transport processes that occur during a loss-of-coolant accident in a PWR system. Test 166S was conducted to obtain thermal-hydraulic and CHF information in THTF bundle 1 with an intact hot leg. The primary purpose of this report is to make the reduced instrument responses during tests 166S available. These are presented in graphical form in engineering units and have been analyzed only to the extent necessary to ensure reasonableness and consistency

  8. Application of signature analysis for determining the operational readiness of motor-operated valves under blowdown test conditions

    International Nuclear Information System (INIS)

    Haynes, H.D.

    1990-01-01

    In support of the NRC-funded Nuclear Plant Aging Research (NPAR) program, Oak Ridge National Laboratory (ORNL) has carried out a comprehensive aging assessment of motor-operated valves (MOVs). As part of this work, ORNL participated in the gate valve flow interrruption blowdown (GVFIB) tests carried out in Huntsville, Alabama. The tests provided an excellent opportunity to evaluate signature analysis methods for determining the operability of MOVs under accident conditions. ORNL acquired motor current and torque switch shaft angular position signatures on two test MOVs during several GVFIB tests. The reduction in operating ''margin'' of both MOVs due to the presence of additional valve running loads imposed by high flow was clearly observed in motor current and torque switch angular position signatures. In addition, the effects of differential pressure, fluid temperature, and line voltage on MOV operations were observed and more clearly understood as a result of utilizing the signature analysis techniques. (orig.)

  9. Preliminary condensation pool experiments with steam using DN80 and DN100 blowdown pipes[VIDEO CAMERAS

    Energy Technology Data Exchange (ETDEWEB)

    Laine, J.; Puustinen, M. [Lappeenranta University of Technology (Finland)

    2004-03-01

    The report summarizes the results of the preliminary steam blowdown experiments. Altogether eight experiment series, each consisting of several steam blows, were carried out in autumn 2003 with a scaled-down condensation pool test rig designed and constructed at Lappeenranta University of Technology. The main purpose of the experiments was to evaluate the capabilities of the test rig and the needs for measurement and visualization devices. The experiments showed that a high-speed video camera is essential for visual observation due to the rapid condensation of steam bubbles. Furthermore, the maximum measurement frequency of the current combination of instrumentation and data acquisition system is inadequate for the actual steam tests in 2004. (au)

  10. The use of EDI to reduce the ammonia concentration in steam generators blowdown of PWR nuclear power plants

    International Nuclear Information System (INIS)

    Calay, J.C.; Goffin, C.

    2000-01-01

    To be recycled, PWR steam generator blowdown must be purified by mechanical filters, followed by ion exchangers (mixed bed preceded by a cationic ion exchange resin). The cationic ion exchange resin eliminates the conditioning agent ammonia in order to lengthen the cycles of the mixed bed. In the Doel nuclear power plant, Laborelec performed tests on a pilot plant for continuous electrodeionization that might replace the cation exchanger. The test campaign lasted six months. It is concluded that ammonia is removed well (1,000 μg/kg in the feed vs. 3 - 4 μg/kg in the product). The electrodeionization removes also other impurities; the conductivity of the treated water amounts to nearly 0.07 μs/cm

  11. Water Hammer Analysis using RELAP5/MOD 3.3 for Yonggwang Nuclear Power Unit 1 and 2 Blowdown System

    International Nuclear Information System (INIS)

    Lee, Sang Il; Kim, Hea Zoo; Chu, Jung Ho; Ahn, Se Hong; Jung, Chang Ho

    2010-01-01

    Water hammer can be defined as a rapid pressure step occurring in the liquid in a closed pipe caused by a sudden change in the liquid velocity. This pressure acts for a period which is twice the transit time of sonic wave in the pipe. Generally, water hammer can occur in any thermal-hydraulic systems like nuclear power plant and is extremely dangerous for nuclear power plant piping system since, if the pressure induced exceeds the pressure range of the pipe given by the manufacturer, it can lead to the failure of the piping system integrity. For Yonggwang nuclear power unit 1 and 2, water hammer occurred repeatedly on the outlet piping of regenerative heat exchanger of steam generator blowdown system. Thus, design modification was performed to prevent the water hammer and the analysis of effect on water hammer before and after design modification was performed to verify the validity of the design modification

  12. Development and verification of coupled fluid-structural dynamic codes for stress analysis of reactor vessel internals under blowdown loading

    International Nuclear Information System (INIS)

    Krieg, R.; Schlechtendahl, E.G.

    1977-01-01

    YAQUIR has been applied to large PWR blowdown problems and compared with LECK results. The structural model of CYLDY2 and the fluid model of YAQUIR have been coupled in the code STRUYA. First tests with the fluid dynamic systems code FLUST have been successful. The incompressible fluid version of the 3D coupled code FLUX for HDR-geometry was checked against some analytical test cases and was used for evaluation of the eigenfrequencies of the coupled system. Several test cases were run with the two phase flow code SOLA-DF with satisfactory results. Remarkable agreement was found between YAQUIR results and experimental data obtained from shallow water analogy experiments. A test for investigation of nonequilibrium twophase flow dynamics has been specified in some detail. The test is to be performed early 1978 in the water loop of the IRB. Good agreement was found between the natural frequency predictions for the core barrel obtained from CYLDY2 and STRUDL/DYNAL. Work started on improvement of the beam mode treatment in CYLDY2. The name of this modified version will be CYLDY3. The fluiddynamic code SING1, based on an advanced singularity method and applicable to a broad class of highly transient, incompressible 3D-problems with negligible viscosity has been developed and tested. It will be used in connection with the planned laboratory experiments in order to investigate the effect of the core structure on the blowdown process. Coupling of SING1 with structural dynamics is on the way. (orig./RW) [de

  13. Experiment data report for semiscale Mod-1 test S-01-1 (isothermal blowdown with core resistance simulator)

    International Nuclear Information System (INIS)

    Zender, S.N.; Crapo, H.S.; Jensen, M.F.; Sackett, K.E.

    1975-04-01

    Recorded test data are presented for Test S-01-1 of the semiscale Mod-1 isothermal blowdown test series. Test S-01-1 is one of several semiscale Mod-1 experiments which are counterparts of the planned Loss-of-Fluid Test (LOFT) nonnuclear experiments. System hardware is representative of the LOFT design, selected using volumetric scaling methods, and initial conditions duplicate those identified for the LOFT nonnuclear tests. Test S-01-1 was conducted from an initial temperature of 540 0 F and an initial pressure of 1596 psig. A simulated intermediate size double-ended hot leg break (0.00145 ft 2 break area on each end) was used to investigate the system response to a slow depressurization transient. An orificed structure was used in the pressure vessel to simulate the LOFT core simulator. During system depressurization, coolant was injected into the vessel downcomer inlet annulus to investigate the effectiveness of injection into the inlet annulus with respect to delivery of coolant to the lower plenum. Following the blowdown portion of Test S-01-1, coolant spray was introduced into the pressure suppression tank to determine the response of the pressure suppression system. The purpose of this report is to make available the uninterpreted data from Test S-01-1 for future data analysis and test results reporting activities. The data, presented in the form of graphs in engineering units, have been analyzed only to the extent necessary to assure that they are reasonable and consistent. (U.S.)

  14. Control Properties of Bottom Fired Marine Boilers

    DEFF Research Database (Denmark)

    Solberg, Brian; Andersen, Palle; Karstensen, Claus M. S.

    2005-01-01

    This paper focuses on model analysis of a dynamic model of a bottom fired one-pass smoke tube boiler. Linearised versions of the model are analysed to determine how gain, time constants and right half plane zeros (caused by the shrink-and-swell phenomenon) depend on the steam flow load. Furthermore...... the interactions in the system are inspected to analyse potential benefit from using a multivariable control strategy in favour of the current strategy based on single loop theory. An analysis of the nonlinear model is carried out to further determine the nonlinear characteristics of the boiler system...... and to verify whether nonlinear control is needed. Finally a controller based on single loop theory is used to analyse if input constraints become active when rejecting transient behaviour from the disturbance steam flow. The model analysis shows large variations in system gains at steady state as function...

  15. Recovery boiler model; Soodakattilan kehitystyoe III

    Energy Technology Data Exchange (ETDEWEB)

    Janka, K.; Ylitalo, M.; Sundstroem, K.; Helke, R.; Heinola, M. [Kvaerner Pulping Oy, Tampere (Finland)

    1997-10-01

    The recovery boiler model was further tested and developed. At this moment the model includes submodels for: droplet drying, pyrolysis, char burning, gas burning and for droplet trajectory. During 1996 the formation of CH{sub 4} during pyrolysis and release of sulfur was included to the model. Further the formation of NO from fuel nitrogen and formation of thermal- NO were included to the model using Arrhenius type reaction rate equations. The calculated results are realistic and the model is used as a tool to find out methods to increase the efficiency and availability and decrease the emissions. Analysing the results of the earlier field study of 8 boilers showed that the furnace heat load, fuming rate, find the black liquor composition have influence on the enrichment of the potassium to the fly ash. (orig.)

  16. Biomass Cofiring in Coal-Fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    2004-06-01

    Cofiring biomass-for example, forestry residues such as wood chips-with coal in existing boilers is one of the easiest biomass technologies to implement in a federal facility. The current practice is to substitute biomass for up to 20% of the coal in the boiler. Cofiring has many benefits: it helps to reduce fuel costs as well as the use of landfills, and it curbs emissions of sulfur oxide, nitrogen oxide, and the greenhouse gases associated with burning fossil fuels. This Federal Technology Alert was prepared by the Department of Energy's Federal Energy Management Program to give federal facility managers the information they need to decide whether they should pursue biomass cofiring at their facilities.

  17. Stationary Engineers Apprenticeship. Related Training Modules. 12.1-12.9. Boilers.

    Science.gov (United States)

    Lane Community Coll., Eugene, OR.

    This learning module, one in a series of 20 related training modules for apprentice stationary engineers, deals with boilers. Addressed in the individual instructional packages included in the module are the following topics: firetube and watertube boilers; boiler construction; procedures for operating and cleaning boilers; and boiler fittings,…

  18. 46 CFR 52.25-7 - Electric boilers (modifies PEB-1 through PEB-19).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Electric boilers (modifies PEB-1 through PEB-19). 52.25... ENGINEERING POWER BOILERS Other Boiler Types § 52.25-7 Electric boilers (modifies PEB-1 through PEB-19). Electric boilers required to comply with this part must meet the applicable provisions in this part and the...

  19. Circulating fluidized bed boilers design and operations

    CERN Document Server

    Basu, Prabir

    1991-01-01

    This book provides practicing engineers and students with insight into the design and operation of circulating fluidized bed (CFB) boilers. Through a combination of theoretical concepts and practical experience, this book gives the reader a basic understanding of the many aspects of this subject.Important environmental considerations, including solid waste disposal and predicted emissions, are addressed individually in separate chapters. This book places an emphasis on combustion, hydrodynamics, heat transfer, and material issues, and illustrates these concepts with numerous examples of pres

  20. Chromate dermatitis from a boiler lining.

    Science.gov (United States)

    Rycroft, R J; Calnan, C D

    1977-08-01

    Chromate dermatitis is described in a mechanical fitter working inside boiler combustion chambers. A source of hexavalent chromate is traced to the action of the heat and alkaline fuel ash on trivalent chrome ore in parts of the refractory lining. Removal of the patient from this contact has resulted in almost complete clearing of his dermatitis, without any relapse, during a 9-month follow-up period.

  1. Husk energy for boilers and furnaces

    Energy Technology Data Exchange (ETDEWEB)

    Deven, M.

    1985-10-01

    In view of the technical feasibility and economic viability, industries located in rice, coconut, and cotton growing areas, can easily switch over from oil/coal fired furnace/boilers to husk fired ones and thereby effect fuel economy. The banks and financial institutions will readily agree to provide finance as per directions of the governments and in some cases they also offer subsidy for development and utilization of energy saving devices.

  2. Effect of Thermal Storage on the Performance of a Wood Pellet-fired Residential Boiler

    Energy Technology Data Exchange (ETDEWEB)

    Thomas, Butcher [Brookhaven National Laboratory (BNL), Upton, NY (United States). Sustainable Energy Technologies Dept.

    2017-08-31

    Interest in the direct use of biomass for thermal applications as a renewable technology is increasing as is also focus on air pollutant emissions from these sources and methods to minimize the impact. This work has focused on wood pellet-fired residential boilers, which are the cleanest fuel in this category. In the residential application the load varies strongly over the course of a year and a high fraction of the load is typically under 15% of the maximum boiler capacity. Thermal storage can be used even with boilers which have modulation capacity typically to 30% of the boiler maximum. One common pellet boiler was tested at full load and also at the minimum load used in the U.S. certification testing (15%). In these tests the load was steady over the test period. Testing was also done with an emulated load profile for a home in Albany, N.Y. on a typical January, March, and April day. In this case the load imposed on the boiler varied hourly under computer control, based on the modeled load for the example case used. The boiler used has a nominal output of 25 kW and a common mixed hardwood/softwood commercial pellet was used. Moisture content was 3.77%. A dilution tunnel approach was used for the measurement of particulate emissions, in accordance with U.S. certification testing requirements. The test results showed that the use of storage strongly reduces cycling rates under part load conditions. The transients which occur as these boilers cycle contribute to increased particulate emissions and reduced efficiency. The time period of a full cycle at a given load condition can be increased by increasing the storage tank volume and/or increasing the control differential range. It was shown that increasing the period strongly increased the measured efficiency and reduced the particulate emission (relative to the no storage case). The impact was most significant at the low load levels. Storage tank heat loss is shown to be a significant factor in thermal efficiency

  3. Particulate emission abatement for Krakow boiler houses

    Energy Technology Data Exchange (ETDEWEB)

    Wysk, R.

    1995-12-31

    Among the many strategies for improving air quality in Krakow, one possible method is to adapt new and improved emission control technology. This project focuses on such a strategy. In order to reduce dust emissions from coal-fueled boilers, a new device called a Core Separator has been introduced in several boiler house applications. This advanced technology has been successfully demonstrated in Poland and several commercial units are now in operation. Particulate emissions from the Core Separator are typically 3 to 5 times lower than those from the best cyclone collectors. It can easily meet the new standard for dust emissions which will be in effect in Poland after 1997. The Core Separator is a completely inertial collector and is based on a unique recirculation method. It can effectively remove dust particles below 10 microns in diameter, the so-called PM-10 emissions. Its performance approaches that of fabric filters, but without the attendant cost and maintenance. It is well-suited to the industrial size boilers located in Krakow. Core Separators are now being marketed and sold by EcoInstal, one of the leading environmental firms in Poland, through a cooperative agreement with LSR Technologies.

  4. Boiler systems for nuclear powered reactors

    International Nuclear Information System (INIS)

    Cook, R.K.; George, B.V.

    1979-01-01

    A power generating plant which comprises a heat source, at least one main steam turbine and at least one main boiler heated by heat from the heat source and providing the steam to drive the turbine, comprises additionally at least one further steam turbine, smaller than the main turbine, and at least one further boiler, of lower capacity than the main boiler, and heated from the same heat source and providing steam for the further turbine. Particularly advantageous in nuclear power stations, where the heat source is a nuclear reactor, the invention enables peak loads, above the normal continuous rating of the main generators driven by the main turbines, to be met by the further turbine(s) and one or more further generators driven thereby. This enables the main turbines to be freed from the thermal stresses of rapid load changes, which stresses are more easily accommodated by the smaller and thus more tolerant further turbine(s). Thus auxiliary diesel-driven or other independent power plant may be made partly or wholly unnecessary. Further, low-load running which would be inefficient if achieved by means of the main turbine(s), can be more efficiently effected by shutting them down and using the smaller further turbine(s) instead. These latter may also be used to provide independent power for servicing the generating plant during normal operation or during emergency or other shutdown, and in this latter case may also serve as a heat sink for the shutdown reactor

  5. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    Energy Technology Data Exchange (ETDEWEB)

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  6. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Rowley, P. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Schroeder, D. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States); Brand, L. [Partnership for Advanced Residential Retrofit, Des Plaines, IL (United States)

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

  7. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G.; Hulsizer, P. [Welding Services Inc., Norcross, GA (United States); Brooks, R. [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1998-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  8. Life extension of boilers using weld overlay protection

    Energy Technology Data Exchange (ETDEWEB)

    Lai, G; Hulsizer, P [Welding Services Inc., Norcross, GA (United States); Brooks, R [Welding Services Inc., Welding Services Europe, Spijkenisse (Netherlands)

    1999-12-31

    The presentation describes the status of modern weld overlay technology for refurbishment, upgrading and life extension of boilers. The approaches to life extension of boilers include field overlay application, shop-fabricated panels for replacement of the worn, corroded waterwall and shop-fabricated overlay tubing for replacement of individual tubes in superheaters, generating banks and other areas. The characteristics of weld overlay products are briefly described. Also discussed are successful applications of various corrosion-resistant overlays for life extension of boiler tubes in waste-to-energy boilers, coal-fired boilers and chemical recovery boilers. Types of corrosion and selection of weld overlay alloys in these systems are also discussed. (orig.) 14 refs.

  9. Behavioral study solar boilers 1994. Summary. Part 2 (households)

    International Nuclear Information System (INIS)

    Visser, J.M.

    1995-04-01

    The aim of the Dutch national solar boiler campaign of NOVEM and Holland Solar is to realize the installation of 300,000 solar boilers in the Netherlands in the year 2010. In 1995 10,000 boilers were installed. More knowledge of the decision making process and the backgrounds and motives of (potential) buyers is required. From September 1994 to March 1995 a survey has been carried out of the decision making processes in households and housing corporations. The most important results, conclusions and recommendations of the survey are summarized in this report. The parameters that can influence the decision whether to purchase a solar boiler or not are knowledge about the solar boiler, the attitude towards the solar boiler and towards the use of energy and the environment, risk perception, social aspects, information retrieval behavior, constraints, and socio-economic aspects. 44 tabs

  10. NOx PREDICTION FOR FBC BOILERS USING EMPIRICAL MODELS

    Directory of Open Access Journals (Sweden)

    Jiří Štefanica

    2014-02-01

    Full Text Available Reliable prediction of NOx emissions can provide useful information for boiler design and fuel selection. Recently used kinetic prediction models for FBC boilers are overly complex and require large computing capacity. Even so, there are many uncertainties in the case of FBC boilers. An empirical modeling approach for NOx prediction has been used exclusively for PCC boilers. No reference is available for modifying this method for FBC conditions. This paper presents possible advantages of empirical modeling based prediction of NOx emissions for FBC boilers, together with a discussion of its limitations. Empirical models are reviewed, and are applied to operation data from FBC boilers used for combusting Czech lignite coal or coal-biomass mixtures. Modifications to the model are proposed in accordance with theoretical knowledge and prediction accuracy.

  11. METHANE de-NOX for Utility PC Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Bruce Bryan; Serguei Nester; Joseph Rabovitser; Stan Wohadlo

    2005-09-30

    The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to ready technology for full-scale commercial deployment to meet the market demand for NO{sub x} reduction technologies. Over half of the electric power generated in the U.S. is produced by coal combustion, and more than 80% of these units utilize PC combustion technology. Conventional measures for NOx reduction in PC combustion processes rely on combustion and post-combustion modifications. A variety of combustion-based NO{sub x} reduction technologies are in use today, including low-NO{sub x} burners (LNBs), flue gas recirculation (FGR), air staging, and natural gas or other fuel reburning. Selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR) are post-combustion techniques. NO{sub x} reduction effectiveness from these technologies ranges from 30 to 60% and up to 90-93% for SCR. Typically, older wall-fired PC burner units produce NO{sub x} emissions in the range of 0.8-1.6 lb/million Btu. Low-NO{sub x} burner systems, using combinations of fuel staging within the burner and air staging by introduction of overfire air in the boiler, can reduce NO{sub x} emissions by 50-60%. This approach alone is not sufficient to meet the desired 0.15 lb/million Btu NO{sub x} standard with a range of coals and boiler loads. Furthermore, the heavy reliance on overfire air can lead to increased slagging and corrosion in furnaces, particularly with higher-sulfur coals, when LNBs are operated at sub-stoichiometric conditions to reduce fuel-derived NOx in the flame. Therefore, it is desirable

  12. FY 1999 report on the potential survey of the environmentally friendly type coal utilization system. Potential survey of the spread of high efficiency coal boiler; 1999 nendo kankyo chowa gata sekitan system kanosei chosa. Kokoritsu sekitan boira fukyu kanosei chosa

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    For the purpose of reducing the coal consumption amount and reducing the emission amount of environmental pollutants, study of small stoker boilers in China was made in terms of sampling of the data on changes in boiler efficiency caused by combustion conditions and how to improve efficiency. As objects of survey, one boiler use plant in Beijing city and two in Taiyuan city, Shanxi province, were selected to make site survey on the state of installation and operational management of coal boiler. As a result of the actual measurement of boiler efficiency at the plants, the boiler efficiency was the maximum, about 76%, in Beijing city and the minimum, about 51%, in Taiyuan city. In China, the number of boiler with the Beijing city level was extremely small, and most of the boilers were the same as the Taiyuan city level. As a result of studying how to improve efficiency based on the survey results, the following were cited as the main measures for improvement: selection of coal by boiler type and supply of the secondary air, strengthening of the combustion management by controlling furnace pressure and air amount, etc. For the selection of coal, it is necessary to set up a system to be supported by the whole country or the whole department. (NEDO)

  13. Field Test of Boiler Primary Loop Temperature Controller

    Energy Technology Data Exchange (ETDEWEB)

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  14. Between the boiler and buffer tank; Zwischen Kessel und Speicher

    Energy Technology Data Exchange (ETDEWEB)

    Ertmer, Katharina

    2013-08-06

    Some manufacturers offer new heating pump groups for return temperature raising for solid-fuel boilers. [German] Einige Hersteller bieten neue Heizungspumpengruppen zur Ruecklauftemperaturanhebung bei Festbrennstoffkesseln an.

  15. Improvement of efficiency by proportional and integral control for compact boiler; Shoyoryo boiler no renzoku seigyo (P.I seigyo) ni yoru seino kaizen

    Energy Technology Data Exchange (ETDEWEB)

    Yanagida, T. [Kawasaki Thermal Engineering Co. Ltd., Shiga (Japan)

    1998-10-01

    Efficiency of a compact boiler is improved by the introduction of a continuous P.I. control. It is controlled by the following procedure. The proportional control, which controls magnitude of combustion in proportion to a load requirement, is combined with an integral control function which keeps steam pressure at a given level, in order to stabilize steam pressure at a level comparable to that of a large, water-tube type boiler. A stable steam pressure is realized by including control of make-up water supply, to minimize the effects of water supply on steam pressure. The effects of characteristics of the combustion valve on control are relaxed by programming. In addition to the above, rotational speed of the motor for the forced draft fan is controlled for each load level, to reduce power consumption. These bring improved quality of steam, i.e., stabilized steam pressure, improved follow-up characteristics of the steam and secured dryness of the steam. Energy-saving is also achieved, i.e., reduction of noise and power consumption at a low combustion load are achieved by improved real boiler efficiency and inverter-aided control of the forced draft fan. Low-NOx burners are adopted, to abate NOx content to 60ppm or less at any load. 16 figs.

  16. Creep-Rupture Behavior of Ni-Based Alloy Tube Bends for A-USC Boilers

    Science.gov (United States)

    Shingledecker, John

    Advanced ultrasupercritical (A-USC) boiler designs will require the use of nickel-based alloys for superheaters and reheaters and thus tube bending will be required. The American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code Section II PG-19 limits the amount of cold-strain for boiler tube bends for austenitic materials. In this summary and analysis of research conducted to date, a number of candidate nickel-based A-USC alloys were evaluated. These alloys include alloy 230, alloy 617, and Inconel 740/740H. Uniaxial creep and novel structural tests and corresponding post-test analysis, which included physical measurements, simplified analytical analysis, and detailed microscopy, showed that different damage mechanisms may operate based on test conditions, alloy, and cold-strain levels. Overall, creep strength and ductility were reduced in all the alloys, but the degree of degradation varied substantially. The results support the current cold-strain limits now incorporated in ASME for these alloys for long-term A-USC boiler service.

  17. Overheating failure of superheater suspension tubes of a captive thermal power plant boiler

    International Nuclear Information System (INIS)

    Bhattacharya, Sova; Amir, Q.M.; Kannan, C.; Mahapatra, S.B.

    2000-01-01

    Failure of boiler tubes is the foremost cause of forced boiler outages. One of the predominant failure mechanism of boiler tubes is the stress rupture failure in the form of either short term overheating or long term overheating which are normally encountered in superheater and reheater sections working in the creep range. The strength of the boiler tube depends on the stress level as well on the temperature of exposure in the creep range. An increase in either can reduce the time to rupture. Time at the exposure temperature is an important factor based on which the failures are categorised as either short term or long term. Though there is no established time duration criteria demarcating the short or long term stress rupture failures, depending on the various manifestations on the failed samples, one can categorise the failure. This paper addresses one such stress rupture failure in the superheater section of a captive thermal power plant of a refinery. Multiple failures on the suspension coil of a superheater section was investigated for the cause of failure. Laboratory investigation of the failed sample involved visual inspection, dimensional measurements, chemical analysis of internal deposits and microstructural study. On the basis of these, the failure was attributed to deposition of trisodium phosphate carried over by the feed water into the superheater section resulting in chokage and increase in local operating hoop stresses of the tube. The ultimate failure was thus categorised as long term overheating failure. (author)

  18. Bed-To-Wall Heat Transfer in a Supercritical Circulating Fluidised Bed Boiler

    Directory of Open Access Journals (Sweden)

    Błaszczuk Artur

    2014-06-01

    Full Text Available The purpose of this work is to find a correlation for heat transfer to walls in a 1296 t/h supercritical circulating fluidised bed (CFB boiler. The effect of bed-to-wall heat transfer coefficient in a long active heat transfer surface was discussed, excluding the radiation component. Experiments for four different unit loads (i.e. 100% MCR, 80% MCR, 60% MCR and 40% MCR were conducted at a constant excess air ratio and high level of bed pressure (ca. 6 kPa in each test run. The empirical correlation of the heat transfer coefficient in a large-scale CFB boiler was mainly determined by two key operating parameters, suspension density and bed temperature. Furthermore, data processing was used in order to develop empirical correlation ranges between 3.05 to 5.35 m·s-1 for gas superficial velocity, 0.25 to 0.51 for the ratio of the secondary to the primary air, 1028 to 1137K for bed temperature inside the furnace chamber of a commercial CFB boiler, and 1.20 to 553 kg·m-3 for suspension density. The suspension density was specified on the base of pressure measurements inside the boiler’s combustion chamber using pressure sensors. Pressure measurements were collected at the measuring ports situated on the front wall of the combustion chamber. The obtained correlation of the heat transfer coefficient is in agreement with the data obtained from typical industrial CFB boilers.

  19. Nitrogen oxide emissions - one of the most important characteristics of power generating boilers

    Energy Technology Data Exchange (ETDEWEB)

    Kotler, V.R. (Vsesoyuznyi Teplotekhnicheskii Institut (USSR))

    1989-05-01

    Discusses in some detail optimum locations, equipment and sequence for measuring NO{sub x} emissions and, with specific reference to operational factors and structural features, examines ways to achieve efficient and cost effective reduction in emissions. One method for reducing NO{sub x} concentrations with solid fuel combustion, e.g. Kuznetsk black coal combustion, is to alter the proportion of primary air and the output flow rates of the secondary and primary air. Graph demonstrates the successful result of coarsening the pulverized Ekhibastuz coal burnt in the BKZ-420-140 boiler in the Karaganda TEhTs-3 power plant. Suggested structural measures include modifying burners, two- and three-stage combustion, conversion to solid slag removal or to circulating fluidized bed combustion. Also mentions the need to reduce NO{sub x} emissions in unfavorable weather conditions. Finally suggests converting pulverized coal boilers to burn gas, disconnecting or reducing the load of boilers with low exhaust-gas stacks and increasing the number of boilers with high exhaust-gas stacks to reduce ground level NO{sub x} concentrations. 4 refs.

  20. Increase of energy efficiency in proportional adjusting of flow rate in the boiler circuit

    OpenAIRE

    Artamonov Pavel A.; Kurilenko Nikolai I.; Mamontov Gennady Ya.

    2017-01-01

    The article presents the results of theoretical studies in the field of the boiler circuit operating modes for the boiler rooms operating by the independent heat supply scheme. The 3D model of a boiler circuit for a boiler room with 3 MW rated output was developed, based on which there was made an estimation of the boiler pump performance indicators. There is proposed a method for reducing energy costs for the operation of the pumping equipment of the boiler circuit.

  1. Control of boiler temperature with explicit MPC; Panntemperaturreglering med explicit MPC

    Energy Technology Data Exchange (ETDEWEB)

    Slaetteke, Ola; Velut, Stefan; Raaberg, Martin

    2012-02-15

    MPC is the multivariable controller that has been most successful in the process industry and particularly the petrochemical industry. It has been described as one of the most significant developments in process control and the main reasons for this are: 1. It handles multivariable control problems in a natural manner. 2. It is relative easy to understand the structure of the controller, which is the same whether it is a simple loop or a multivariable system. 3. It handles limitations of both the process and other practical constraints in a systematic way. Examples of this is that a valve can only work between 0 and 100 %, but also that the CO-level in the flue gas must not exceed a certain level. 4. It allows for operating conditions near critical process boundaries, which in many cases is synonymous with increased production rates, reduced raw material consumption, better energy utilization, and faster process transitions. The aim of the project is to evaluate the potential of multivariable control in the form of explicit MPC in a boiler at Stora Enso Hylte Bruk. This research task can be divided into two sub-tasks: 1. General evaluation of explicit MPC. 2. Evaluation of multivariable control of boiler temperature The purpose of subtask one is to evaluate what is required of a facility owner to implement explicit MPC in a control system. This includes everything from available calculation tools, what is important to consider during the design phase of the controller, different pitfalls that exist, management of different operating modes, to how the controller should be implemented and commissioned. Subtask two is intended to evaluate the multivariable control of a boiler of CFB type (circulating fluidized bed). MPC controller will regulate the temperature in the boiler. In order to maintain the waste incineration directive, the temperature in the upper part of the boiler is controlled. This is done by means of changes in the flow of natural gas injection and

  2. Application of 1-hydroxyethylidene-1, 1-diphosphonic acid in boiler water for industrial boilers.

    Science.gov (United States)

    Zeng, Bin; Li, Mao-Dong; Zhu, Zhi-Ping; Zhao, Jun-Ming; Zhang, Hui

    2013-01-01

    The primary method used for boiler water treatment is the addition of chemicals to industrial boilers to prevent corrosion and scaling. The static scale inhibition method was used to evaluate the scale inhibition performance of 1-hydroxyethylidene-1, 1-diphosphonic acid (HEDP). Autoclave static experiments were used to study the corrosion inhibition properties of the main material for industrial boilers (20# carbon steel) with an HEDP additive in the industrial boiler water medium. The electrochemical behavior of HEDP on carbon steel corrosion control was investigated using electrochemical impedance spectroscopy and Tafel polarization techniques. Experimental results indicate that HEDP can have a good scale inhibition effect when added at a quantity of 5 to 7 mg/L at a test temperature of not more than 100 °C. To achieve a high scale inhibition rate, the HEDP dosage must be increased when the test temperature exceeds 100 °C. Electrochemical and autoclave static experimental results suggest that HEDP has a good corrosion inhibition effect on 20# carbon steel at a concentration of 25 mg/L. HEDP is an excellent water treatment agent.

  3. Materials and boiler rig testing to support chemical cleaning of once-through AGR boilers

    International Nuclear Information System (INIS)

    Tice, D.R.; Platts, N.; Raffel, A.S.; Rudge, A.

    2002-01-01

    An extensive programme of work has been carried out to evaluate two candidate inhibited cleaning solutions for possible implementation on plant, which would be the first chemical clean of an AGR boiler. The two candidate cleaning solutions considered were a Stannine-inhibited citric acid/formic acid mixture (GOM106) and inhibited hydrofluoric acid. Citric acid-based cleaning processes are widely used within the UK Power Industry. The GOM106 solution, comprising a mixture of 3% citric acid, 0.5% formic acid and 0.05% Stannine LTP inhibitor, buffered with ammonia to pH 3.5, was developed specifically for the AGR boilers during the 1970's. Although a considerable amount of materials testing work was carried out by British Energy's predecessor companies to produce a recommended cleaning procedure there were some remaining concerns with the use of GOM106, from these earlier studies, for example, an increased risk of pitting attack associated with the removal of thick 9Cr oxide deposits and a risk of unacceptable damage in critical locations such as the upper transition joints and other weld locations. Hence, additional testing was still required to validate the solution for use on plant. Inhibited hydrofluoric acid (HFA) was also evaluated as an alternative reagent to GOM106. HFA has been used extensively for cleaning mild and low'alloy steel boiler tubes in fossil-fired plant in the UK and elsewhere in Europe and is known to remove oxide quickly. Waste treatment is also easier than for the GOM106 process and some protection against damage to the boiler tube materials is provided by complexing of fluoride with ferric ion. Validation of the potential reagents and inhibitors was achieved by assessing the rate and effectiveness of oxide removal from specimens of helical boiler tubing and welds, together with establishing the extent of any metal loss or localised damage. The initial materials testing resulted in the inhibited ammoniated citric / formic acid reagent being

  4. CFD modeling of a boiler's tubes rupture

    International Nuclear Information System (INIS)

    Rahimi, Masoud; Khoshhal, Abbas; Shariati, Seyed Mehdi

    2006-01-01

    This paper reports the results of a study on the reason for tubes damage in the superheater Platen section of the 320 MW Bisotoun power plant, Iran. The boiler has three types of superheater tubes and the damage occurs in a series of elbows belongs to the long tubes. A three-dimensional modeling was performed using an in-house computational fluid dynamics (CFD) code in order to explore the reason. The code has ability of simultaneous solving of the continuity, the Reynolds-Averaged Navier-Stokes (RANS) equations and employing the turbulence, combustion and radiation models. The whole boiler including; walls, burners, air channels, three types of tubes, etc., was modeled in the real scale. The boiler was meshed into almost 2,000,000 tetrahedral control volumes and the standard k-ε turbulence model and the Rosseland radiation model were used in the model. The theoretical results showed that the inlet 18.9 MPa saturated steam becomes superheated inside the tubes and exit at a pressure of 17.8 MPa. The predicted results showed that the temperature of the steam and tube's wall in the long tubes is higher than the short and medium size tubes. In addition, the predicted steam mass flow rate in the long tube was lower than other ones. Therefore, it was concluded that the main reason for the rupture in the long tubes elbow is changing of the tube's metal microstructure due to working in a temperature higher than the design temperature. In addition, the structural fatigue tension makes the last elbow of the long tube more ready for rupture in comparison with the other places. The concluded result was validated by observations from the photomicrograph of the tube's metal samples taken from the damaged and undamaged sections

  5. A cost-benefit analysis of a pellet boiler with electrostatic precipitator versus conventional biomass technology: A case study of an institutional boiler in Syracuse, New York.

    Science.gov (United States)

    Levy, Jonathan I; Biton, Leiran; Hopke, Philip K; Zhang, K Max; Rector, Lisa

    2017-07-01

    patterns of health benefits given non-uniform age distributions and air pollution levels. The incremental investment in a lower-emitting staged combustion pellet boiler with an electrostatic precipitator was well justified by the population health improvements over the conventional wood chip technology with a multicyclone, even given the focus on only primary PM 2.5 within a small spatial domain. Our analytical framework could be generalized to other settings to inform optimal strategies for proposed new facilities or populations. Copyright © 2017. Published by Elsevier Inc.

  6. Boiler inspection manipulator for Torness Power Station

    International Nuclear Information System (INIS)

    Carrey, R.T.A.; Playle, M.J.

    1996-01-01

    In-service inspection at Torness Advanced Gas-cooled Reactor is achieved, via penetrations above and below the core area and boilers and through eight circulator penetrations for inspection of the sub-diagrid area. A manipulator is described which can access the area above the reactor core via any of these eight peripheral penetrations. The design and fabrication of the manipulator has led to innovation with a number of possible solutions being tendered. In reactor deployment of the successful design is expected in early 1997. (UK)

  7. Multiloop control of a drum boiler

    Directory of Open Access Journals (Sweden)

    Alena Kozáková

    2014-05-01

    Full Text Available The Equivalent Subsystems Method (ESM (Kozáková et al., 2011 is methodology of decentralized controller design in the frequency domain which allows designing local controllers using any SISO frequency domain method. The paper deals with the digital ESM version where digital local PID controllers guaranteeing required performance for the full system are designed for individual equivalent subsystems using the practice-oriented Sine-wave method (Bucz et al., 2012. The proposed decentralized controller design procedure was verified on the nonlinear benchmark drum boiler simulation model (Morilla, 2012.

  8. Nuclear reactors with auxiliary boiler circuit

    International Nuclear Information System (INIS)

    George, B.V.; Cook, R.K.

    1976-01-01

    A gas-cooled nuclear reactor has a main circulatory system for the gaseous coolant incorporating one or more main energy converting units, such as gas turbines, and an auxiliary circulatory system for the gaseous coolant incorporating at least one steam generating boiler arranged to be heated by the coolant after its passage through the reactor core to provide steam for driving an auxiliary steam turbine, such an arrangement providing a simplified start-up procedure also providing emergency duties associated with long term heat removal on reactor shut down

  9. ENVIRONMENTAL ASPECTS OF MODERNIZATION OF HIGH POWER WATER-HEATING BOILERS

    Directory of Open Access Journals (Sweden)

    P. M. Glamazdin

    2016-01-01

    related to the identification of dependency of the emission level on the shape of the temperature field in the furnace, in particular, – on the intensity of twist of gas-air mixture at the exit from the burner. We studied two extreme cases, i.e. the case of the maximum achievable level of burner twist that is equal to 45° and the case of no twist. As a result of experiments, it was observed that if a decrease of the twist rate takes place the emission of nitrogen oxides is reduced. The methods of further reduction of emissions of nitrogen oxides have been determined, viz. the device recirculation of flue gases by mixing them in a blast air; conducting the process at low excess of air with controlled chemical underburning when complete oxidation of carbon to CO2 accomplishes outside the furnace at the initial section of the convection part; hydration of blowing air into the humidification amount of 1.5–2.0 % of the nominal output of the boiler.

  10. Mineralogical composition of boiler fouling and slagging deposits and their relation to fly ashes: the case of Kardia power plant.

    Science.gov (United States)

    Kostakis, George

    2011-01-30

    Slagging and fouling deposits from a pulverized lignite fired steam generating unit of the Kardia power plant (West Macedonia, Greece) were mineralogically investigated. The structure and cohesion of these deposits varied, usually depending on the level height of the boiler unit where they were formed. Some of the deposits had complex phase composition. The dominant components of the deposits of the burner zone and of the lower and intermediate boiler zones were the amorphous, anhydrite and hematite, while those of the highest levels contained amorphous, and anhydrite. Furthermore, in deposits formed in various other boiler areas gehlenite, anorthite, diopside, quartz, Ca(2)SiO(4), brownmillerite and other crystalline phases were also identified, usually in low amounts or in traces. The major part of the phases constituting the deposits were formed in the boiler, since only a minor part derived from the unreacted minerals present in lignite. Anhydrite was generated from the reaction of SO(2) with CaO formed mainly by the calcination of calcite as well as from dehydration of gypsum contained in lignite, while hematite was produced mainly from the oxidation of pyrite. The calcium-containing silicates formed in the boiler were mainly the products of reactions between CaO and minerals contained in the lignite. Copyright © 2010 Elsevier B.V. All rights reserved.

  11. Analysis on blow-down transient in water ingress accident of high temperature gas-cooled reactor

    International Nuclear Information System (INIS)

    Wang, Yan; Zheng, Yanhua; Li, Fu; Shi, Lei

    2014-01-01

    Water ingress into the primary circuit is generally recognized as one of the severe accidents with potential hazard to the modular high temperature gas-cooled reactor, which will cause a positive reactivity introduction with the increase of steam density in reactor core to enhance neutron slowing-down, also the chemical corrosion of graphite fuel elements and the damage of reflector structure material. The increase of the primary pressure may result in the opening of the safety valves, consequently leading the release of radioactive isotopes and flammable water gas. The research on water ingress transient is significant for the verification of inherent safety characteristics of high temperature gas-cooled reactor. The 200 MWe high temperature gas-cooled reactor (HTR-PM), designed by the Institute of Nuclear and New Energy Technology of Tsinghua University, is exampled to be analyzed in this paper. The design basis accident (DBA) scenarios of double-ended guillotine break of single heat-exchange tube (steam generator heat-exchange tube rupture) are simulated by the thermal-hydraulic analysis code, and some key concerns which are relative to the amount of water into the reactor core during the blow-down transient are analyzed in detail. The results show that both of water mass and steam ratio of the fluid spouting from the broken heat-exchange tube are affected by break location, which will increase obviously with the broken location closing to the outlet of the heat-exchange tube. The double-ended guillotine rupture at the outlet of the heat-exchange will result more steam penetrates into the reactor core in the design basis accident of water ingress. The mass of water ingress will also be affected by the draining system. It is concluded that, with reasonable optimization on design to balance safety and economy, the total mass of water ingress into the primary circuit of reactor could be limited effectively to meet the safety requirements, and the pollution of

  12. Test of a small domestic boiler using different pellets

    International Nuclear Information System (INIS)

    Dias, J.; Costa, M.; Azevedo, J.L.T.

    2004-01-01

    This paper presents results from an experimental study performed on a 13 kW th commercial domestic boiler using pellets as fuel. Four different types of pellets were used and, for each one, the boiler was tested as a function of its capacity and the fan regulation affecting excess air. Measurements were performed for boiler heat load, pellet consumption rate, flue-gas temperature and composition. Mass balances allowed the calculation of the flue-gas flow rate and associated heat losses. Losses from incomplete combustion have also been quantified. Under boiler steady-state conditions the flue-gas O 2 concentration changes with boiler load and ventilation due to the regulation scheme of the boiler. Flue-gas CO shows a minimum for values of O 2 in the flue-gases of about 13%. NO x emissions are independent of excess air for low values of nitrogen in the fuel whereas, for larger values, NO x emissions increase with the O 2 present in the combustion products. The fractional conversion of the pellet nitrogen into NO x is in line with literature data. The boiler start-up was characterised by the temperature evolution inside and above the bed showing the propagation of combustion in the bed during about 10 min. During boiler start-up, a maximum in CO emissions was observed which is associated with the maximum combustion intensity, as typified by the flue-gas O 2 concentration and temperature, regardless the pellet type. (Author)

  13. A rule-based industrial boiler selection system

    NARCIS (Netherlands)

    Tan, C.F.; Khalil, S.N.; Karjanto, J.; Tee, B.T.; Wahidin, L.S.; Chen, W.; Rauterberg, G.W.M.; Sivarao, S.; Lim, T.L.

    2015-01-01

    Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes,

  14. CFD investigation of flow through internally riffled boiler tubes

    DEFF Research Database (Denmark)

    Rasmussen, Christian; Houbak, Niels; Sørensen, Jens Nørkær

    1997-01-01

    In this paper we show how to model the swirling flow in an internally riffled boiler tube. The flow field is visualized and the results are compared with measurements.......In this paper we show how to model the swirling flow in an internally riffled boiler tube. The flow field is visualized and the results are compared with measurements....

  15. 30 CFR 77.411 - Compressed air and boilers; general.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Compressed air and boilers; general. 77.411 Section 77.411 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE... COAL MINES Safeguards for Mechanical Equipment § 77.411 Compressed air and boilers; general. All...

  16. Exergetic Modelling of Oil-Fired Steam Boilers | Ohijeagbon ...

    African Journals Online (AJOL)

    The performance variables and potential for energy savings in oil-fired industrial steam boilers were studied. Operational parameters of steam boilers using low pour fuel oil (LPFO) and diesel were used to determine thermodynamic properties of material streams and exergetic parameters. Analysis of thermodynamic ...

  17. Assessment of Some Performance Characteristics of Refuse Boiler ...

    African Journals Online (AJOL)

    A pioneer palm oil boiler unit, in an immense power self-contained oil mill, impaired by many years of accumulated depreciation, was rebuilt in the pattern of a design-out scheme aimed primarily at rehabilitating the entire boiler system to a state of functionality. The research work studied the pre-maintenance and post ...

  18. Solved and unsolved problems in boiler systems. Learning from accidents

    International Nuclear Information System (INIS)

    Ozawa, Mamoru

    2000-01-01

    This paper begins with a brief review on the similarity law of conventional fossil-fuel-fired boilers. The concept is based on the fact that the heat release due to combustion in the furnace is restricted by the furnace volume but the heat absorption is restricted by the heat transfer surface area. This means that a small-capacity boiler has relatively high specific furnace heat release rate, about 10 MW/m 3 , and on the contrary a large-capacity boiler has lower value. The surface-heat-flux limit is mainly dominated by the CHF inside the water-wall tubes of the boiler furnace, about 350 kW/m 2 . This heat-flux limit is almost the same order independently on the capacity of boilers. For the safety of water-walls, it is essential to retain suitable water circulation, i.e. circulation ratio and velocity of water. This principle is a common knowledge of boiler designer, but actual situation is not the case. Newly designed boilers often suffer from similar accidents, especially burnout due to circulation problems. This paper demonstrates recent accidents encountered in practical boilers, and raises problems of rather classical but important two-phase flow and heat transfer. (author)

  19. Thermomechanical finite element analysis of hot water boiler structure

    Directory of Open Access Journals (Sweden)

    Živković Dragoljub S.

    2012-01-01

    Full Text Available The paper presents an application of the Finite Elements Method for stress and strain analysis of the hot water boiler structure. The aim of the research was to investigate the influence of the boiler scale on the thermal stresses and strains of the structure of hot water boilers. Results show that maximum thermal stresses appear in the zone of the pipe carrying wall of the first reversing chamber. This indicates that the most critical part of the boiler are weld spots of the smoke pipes and pipe carrying plate, which in the case of significant scale deposits can lead to cracks in the welds and water leakage from the boiler. The nonlinear effects were taken into account by defining the bilinear isotropic hardening model for all boiler elements. Temperature dependency was defined for all relevant material properties, i. e. isotropic coefficient of thermal expansion, Young’s modulus, and isotropic thermal conductivity. The verification of the FEA model was performed by comparing the measured deformations of the hot water boiler with the simulation results. As a reference object, a Viessmann - Vitomax 200 HW boiler was used, with the installed power of 18.2 MW. CAD modeling was done within the Autodesk Inventor, and stress and strain analysis was performed in the ANSYS Software.

  20. Water Boiler Change-Over in Mini-TPP Mode

    Directory of Open Access Journals (Sweden)

    B. A. Bayrashevsky

    2011-01-01

    Full Text Available The paper considers water boiler modernization by its change-over in mini-TPP mode with an expansion tank and a heating turbine of small capacity.  A software complex permitting to evaluate competitive ability of such water boiler modernization in comparison with a cogeneration plant.

  1. Hybrid system for fouling control in biomass boilers

    Energy Technology Data Exchange (ETDEWEB)

    Romeo, Luis M.; Gareta, Raquel [Centro de Investigacin de Recursos y Consumos Energeticos (CIRCE), Universidad de Zaragoza, Centro Politecnico Superior, Mareda de Luna, 3, Zaragoza 50018, (Spain)

    2006-12-15

    Renewable energy sources are essential paths towards sustainable development and CO{sub 2} emission reduction. For example, the European Union has set the target of achieving 22% of electricity generation from renewable sources by 2010. However, the extensive use of this energy source is being avoided by some technical problems as fouling and slagging in the surfaces of boiler heat exchangers. Although these phenomena were extensively studied in the last decades in order to optimize the behaviour of large coal power boilers, a simple, general and effective method for fouling control has not been developed. For biomass boilers, the feedstock variability and the presence of new components in ash chemistry increase the fouling influence in boiler performance. In particular, heat transfer is widely affected and the boiler capacity becomes dramatically reduced. Unfortunately, the classical approach of regular sootblowing cycles becomes clearly insufficient for them. Artificial Intelligence (AI) provides new means to undertake this problem. This paper illustrates a methodology based on Neural Networks (NNs) and Fuzzy-Logic Expert Systems to select the moment for activating sootblowing in an industrial biomass boiler. The main aim is to minimize the boiler energy and efficiency losses with a proper sootblowing activation. Although the NN type used in this work is well-known and the Hybrid Systems had been extensively used in the last decade, the excellent results obtained in the use of AI in industrial biomass boilers control with regard to previous approaches makes this work a novelty. (Author)

  2. Optimization of feed water control for auxiliary boiler

    International Nuclear Information System (INIS)

    Li Lingmao

    2004-01-01

    This paper described the feed water control system of the auxiliary boiler steam drum in Qinshan Phase III Nuclear Power Plant, analyzed the deficiency of the original configuration, and proposed the optimized configuration. The optimized feed water control system can ensure the stable and safe operation of the auxiliary boiler, and the normal operation of the users. (author)

  3. Assessment of the candidate markets for liquid boiler fuels

    Energy Technology Data Exchange (ETDEWEB)

    None

    1979-12-01

    Liquid fuels can be produced from coal in a number of indirect and direct liquefaction processes. While indirect coal liquefaction has been proved commercially outside the United States, most attention in this country has focused on the direct liquefaction processes, which include the processes under examination in this report; namely, the Exxon Donor Solvent (EDS), the H-Coal, and the Solvent Refined Coal (SRC) II processes. The objectives of the study were to: compare the boiler fuels of direct coal liquefaction with residual fuel oil (No. 6 fuel oil) including physical characteristics and environmental hazards, such as carcinogenic characteristics and toxic hazard characteristics; determine whether a boiler fuel market would exist for the coal liquefaction products given their physical characteristics and potential environmental hazards; determine the advantages of utilizing methanol as a boiler fuel on a continuous basis in commercial boilers utilizing existing technology; identify the potential regional candidate markets for direct coal liquefaction products as liquid boiler fuels; determine the distributing and handling costs associated with marketing coal liquefaction products as liquid boiler fuels; determine the current regulatory issues associated with the marketing of coal liquefaction products as boiler fuels; and determine and evaluate other institutional issues associated with the marketing of direct coal liquefaction products as boiler fuels.

  4. Two-dimensional numerical experiments with DRIX-2D on two-phase-water-flows referring to the HDR-blowdown-experiments

    International Nuclear Information System (INIS)

    Moesinger, H.

    1979-08-01

    The computer program DRIX-2D has been developed from SOLA-DF. The essential elements of the program structure are described. In order to verify DRIX-2D an Edwards-Blowdown-Experiment is calculated and other numerical results are compared with steady state experiments and models. Numerical experiments on transient two-phase flow, occurring in the broken pipe of a PWR in the case of a hypothetic LOCA, are performed. The essential results of the two-dimensional calculations are: 1. The appearance of a radial profile of void-fraction, velocity, sound speed and mass flow-rate inside the blowdown nozzle. The reason for this is the flow contraction at the nozzle inlet leading to more vapour production in the vicinity of the pipe wall. 2. A comparison between modelling in axisymmetric and Cartesian coordinates and calculations with and without the core barrel show the following: a) The three-dimensional flow pattern at the nozzle inlet is poorly described using Cartesian coordinates. In consequence a considerable difference in pressure history results. b) The core barrel alters the reflection behaviour of the pressure waves oscillating in the blowdown-nozzle. Therefore, the core barrel should be modelled as a wall normal to the nozzle axis. (orig./HP) [de

  5. CFD simulation of the combustion process of the low-emission vortex boiler

    Science.gov (United States)

    Chernov, A. A.; Maryandyshev, P. A.; Pankratov, E. V.; Lubov, V. K.

    2017-11-01

    Domestic heat and power engineering needs means and methods for optimizing the existing boiler plants in order to increase their technical, economic and environmental work. The development of modern computer technology, methods of numerical modeling and specialized software greatly facilitates the solution of many emerging problems. CFD simulation allows to obtaine precise results of thermochemical and aerodynamic processes taking place in the furnace of boilers in order to optimize their operation modes and develop directions for their modernization. The paper presents the results of simulation of the combustion process of a low-emission vortex coal boiler of the model E-220/100 using the software package Ansys Fluent. A hexahedral grid with a number of 2 million cells was constructed for the chosen boiler model. A stationary problem with a two-phase flow was solved. The gaseous components are air, combustion products and volatile substances. The solid phase is coal particles at different burnup stages. The Euler-Lagrange approach was taken as a basis. Calculation of the coal particles trajectories was carried out using the Discrete Phase Model which distribution of the size particle of coal dust was accounted for using the Rosin-Rammler equation. Partially Premixed combustion model was used as the combustion model which take into account elemental composition of the fuel and heat analysis. To take turbulence into account, a two-parameter k-ε model with a standard wall function was chosen. Heat transfer by radiation was calculated using the P1-approximation of the method of spherical harmonics. The system of spatial equations was numerically solved by the control volume method using the SIMPLE algorithm of Patankar and Spaulding. Comparison of data obtained during the industrial-operational tests of low-emission vortex boilers with the results of mathematical modeling showed acceptable convergence of the tasks of this level, which confirms the adequacy of the

  6. Project recovers free wasted energy from an OSB dryer while eliminating a hog boiler

    Energy Technology Data Exchange (ETDEWEB)

    Normandin, A.; Levesque, S.; Laflamme, Y.; Charron, R. [Mesar-Environair Inc., Quebec, PQ (Canada)

    2008-09-15

    This article described how a mill producing oriented strand board (OSB) in Quebec optimized its energy balance with the installation of a flue gas heat recovery (FGHR) system developed by Mesar-Environair Inc. Many OSB mills produce enough wood waste heat to supply their hog boilers with valuable, yet inexpensive, fuel. The objective of this project was to recover waste heat and to find an application in the milling process to re-valorize it. The plant was using 3 hog boilers to heat thermal oil for their process, but only the newest hog boiler was in compliance for particulate emissions levels. The solution involved the use of a direct contact heat exchanger to meet the mill's requirements. The process consisted of pumping the log pond water in a counter-current direction to the humid OSB dryer flue gas. The energy was transferred from the gas to the water via vapor condensation. The customized equipment recovered most of the wasted heat and transferred it to the plant's log ponds. Cool process water from the log ponds was then recirculated through the condenser to trap the wasted energy. The efficiency of the main hog boiler and the chip dry was about 80 per cent. The FGHR process was designed to recover 85 per cent of the wasted energy that was directed to the atmosphere. The heat recovery unit can typically generate temperatures of 70 to 80 degrees C. In addition to fewer emissions of carbon dioxide and nitrogen oxides going out the stack, the FGHR system offers the advantages of heating the process water without additional fuel, and shutting down an old hog boiler. 1 tabs., 3 figs.

  7. The structure and behavior of salts in kraft recovery boilers

    Energy Technology Data Exchange (ETDEWEB)

    Backman, R.; Badoi, R.D.; Enestam, S. [Aabo Akademi Univ., Turku (Finland). Combustion Chemistry Research Group

    1997-10-01

    The melting behavior in the salt system (Na,K)(CO{sub 3},SO{sub 4},S,Cl,OH) is investigated by laboratory methods to enhance and further develop a chemical model for salt mixtures with compositions relevant for recovery boilers. The model, based on both literature data and experimental work can be used as (a) submodel in models for the over-all chemistry in recovery boilers and to estimate (b) deposit formation on heat transfer surfaces (fouling), (c) the melting properties of the fly ash, and (d) the smelt bed in recovery boilers. Experimental techniques used are thermal analysis, high temperature microscopy` and scanning electron microscopy. The model is implemented in a global calculation model which can handle both gas phases and condensed phases in the recovery boiler. The model gives a detailed description of the chemical reactions involved in the fume and dust formation in different locations of the flue gas channel in the boiler. (orig.)

  8. Boiling process modelling peculiarities analysis of the vacuum boiler

    Science.gov (United States)

    Slobodina, E. N.; Mikhailov, A. G.

    2017-06-01

    The analysis of the low and medium powered boiler equipment development was carried out, boiler units possible development directions with the purpose of energy efficiency improvement were identified. Engineering studies for the vacuum boilers applying are represented. Vacuum boiler heat-exchange processes where boiling water is the working body are considered. Heat-exchange intensification method under boiling at the maximum heat- transfer coefficient is examined. As a result of the conducted calculation studies, heat-transfer coefficients variation curves depending on the pressure, calculated through the analytical and numerical methodologies were obtained. The conclusion about the possibility of numerical computing method application through RPI ANSYS CFX for the boiling process description in boiler vacuum volume was given.

  9. Optimization of the combustion of SOME (soybean oil methyl ester), B5, B10, B20 and petrodiesel in a semi industrial boiler

    International Nuclear Information System (INIS)

    Ghorbani, Afshin; Bazooyar, Bahamin

    2012-01-01

    This paper characterizes combustion of petrodiesel and prevalent SOME blends (B100, B5, B10 and B20), which were produced through an alkali-based transesterification in PUT, in a semi industrial boiler by determining its efficiency, exhaust emissions and costs. First, the influence of oxygen content of stock gases (by volume percent) upon regular emissions, thermal efficiency and costs (calculated by a cost function) was studied in order to investigate the performance and feasibility of using biodiesel in the boiler. In the next level, a multi-objective optimization method, named cost-based optimization, was represented and optimized the combustion of the fuels. The overall efficiency of the boiler obtained with the different fuels is comparable for the same operating points. Soy bean methyl ester and the blends emitted lower emissions than petrodiesel. Results demonstrate that the use of pure biodiesel is not economically feasible in the boiler. The total costs of the boiler obtained with the blends and petrodiesel are quite competitive. B5 is introduced to be the best fuel for using in the boiler. Results also reveal an optimum (“compromise”) in total cost of all the fuels in relation to the oxygen concentration of stock gases, which promises a cost saving in the boiler performance. -- Highlights: ► Efficiency, emissions and economy of the boiler fuelled with SOME, B5, B10, B20 and petrodiesel are investigated. ► The use of pure biodiesel was not economically feasible while economy of the blends and petrodiesel is competitive. ► B5 is introduced to be the most appropriate and economic fuel for the boiler. ► Presentation of a cost-based method optimization method. ► Introducing an optimum, “compromise”, O 2 % for the combustion of each fuel which promises a cost saving.

  10. Report on research results of the development of high efficient boilers in fiscal 1996. Research development of high efficient industrial furnaces, etc; Koseino boiler no kaihatsu ni kansuru kenkyu seika hokokusho. Koseino kogyoro nado ni kansuru kenkyu kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1997-03-01

    Out of the developments of high efficient boilers which have been continued since fiscal 1993, the paper reported the result of the development conducted in fiscal 1996. The oxygen combustion (the oxygen enrichment combustion including 100% oxygen combustion) decreases the amount of flue gas and reduces heat loss of the flue gas, and is also effective as NOx reduction measures. The experiment was conducted using testing furnace. The boiler efficiency rapidly increased with the increasing concentration of oxygen enrichment. In the pure oxygen combustion, the overall boiler efficiency of a 106% level (low heating value standard) is expected. Since the boiler wet flue gas is decreased, the NOx emission is reduced. The boiler can raise the combustion temperature with no fear of NOx and can be reduced in size. CO2 decreases in proportion to the energy saving effect. The development of a condensation flue gas heat exchanger is aimed at recovering heat down to the low temperature. Prediction of heat transfer in the steam condensation region becomes possible, and the size reduction can be expected. Dew point corrosion resistant materials were also selected. As to the high speed combustion control, a simple type using micro-processor was developed. Obtained were high speed, compactness, electric power saving, and high controllability. 14 refs., 306 figs., 88 tabs.

  11. Biomass boilers: towards a higher efficiency

    International Nuclear Information System (INIS)

    Petitot, Pauline; Signoret, Stephane; Mary, Olivier; Dejeu, Mathieu; Tachet, Jean-Pierre

    2014-01-01

    A set of articles proposes an overview of the situation and perspectives of biomass fuelled boilers in France. As outlined in an interview, professionals are supported by ADEME and the Heat Fund (Fonds Chaleur) for a continuous development of wood-energy in order to reach national objectives for renewable energies by 2020. The next article discusses issues related to wood supply, with some concerns regarding forest exploitation, and needs to find new management ways and to use other sources than forests. The technical status and perspectives of smoke condensation in wood-fuelled boilers are discussed. The example of a malt-house near Issoudun fuelled by biomass since 2013 is presented. Other examples concern a small town of Burgundy which developed and is still improving a heat network, a wood-fuelled heat network in Saint-Denis, and a biomass wood-fuelled heat production plant for the Toulouse University hospital. Graphs indicate evolutions of prices for different wood-based fuel products. The last article outlines the role of forests and the importance of their protection in the struggle against climate change, and discusses problems faced to support this preservation and its financing

  12. Mercury emissions from polish pulverized coalfired boiler

    Directory of Open Access Journals (Sweden)

    Wichliński Michał

    2017-01-01

    Full Text Available The current paper presents the research results carried out at one of Polish power plants at a pulverized hard coal-fired 225 MW unit. The research was carried out at full load of the boiler (100% MCR and focused on analysis of mercury content in the input fuel and limestone sorbent for wet flue gas desulfurization (FGD system, as well as investigation of mercury content in the combustion products, i.e. fly ash, slag, FGD product (gypsum and FGD effluents (waste. Within the framework of the present study the concentration of mercury vapor in the exhaust gas was also investigated. The analysis was performed using Lumex RA-915+ spectrometer with an attachment (RP-91C. The measurements were carried out at three locations, i.e. before the electrostatic precipitator (ESP, downstream the ESP, and downstream the wet FGD plant. Design of the measurement system allowed to determine both forms of mercury in the flue gas (Hg0 and Hg2+ at all measurement locations.Based on the measurement results the balance of mercury for a pulverized coal (PC boiler was calculated and the amount of mercury was assessed both in the input solids (fuel and sorbent, as well as the gaseous and solids products (flue gas, slag, ash, gypsum and FGD waste.

  13. Code boiler and pressure vessel life assessment

    International Nuclear Information System (INIS)

    Farr, J.R.

    1992-01-01

    In the United States of America and in Canada, laws and controls for determining life assessment for continued operation of equipment exist only for those pressure vessels built to Section III and evaluated according to Section XI. In this presentation, some of those considerations which are made in the USA and Canada for deciding on life or condition assessment of boilers and pressure vessels designed and constructed to other sections of the ASME Boiler and Pressure Vessel Code are reviewed. Life assessment or condition assesssment is essential in determining what is necessary for continued operation. With no ASME rules being adopted by laws or regulations, other than OSHA in the USA and similar environmental controls in Canada, to control life assessment for continued operation, the equipment owner must decide if assessment is to be done and how much to do. Some of those considerations are reviewed along with methods and procedures to make an assessment along with a discussion of where the ASME B and PV Code currently stands regarding continued operation. (orig.)

  14. Establishing an energy efficiency recommendation for commercial boilers

    International Nuclear Information System (INIS)

    Ware, Michelle J.

    2000-01-01

    To assist the federal government in meeting its energy reduction goals, President Clinton's Executive Order 12902 established the Procurement Challenge, which directed all federal agencies to purchase equipment within the top 25th percentile of efficiency. Under the direction of DOE's Federal Energy Management Program (FEMP), the Procurement Challenge's goal is to create efficiency recommendations for all energy-using products that could substantially impact the government's energy reduction goals, like commercial boilers. A typical 5,000,000 Btuh boiler, with a thermal efficiency of 83.2%, can have lifetime energy cost savings of$40,000 when compared to a boiler with a thermal efficiency of 78%. For the federal market, which makes up 2% of the boiler market, this means lifetime energy cost savings of over$25,600,000. To establish efficiency recommendations, FEMP uses standardized performance ratings for products sold in the marketplace. Currently, the boiler industry uses combustion efficiency and, sometimes, thermal efficiency performance measures when specifying a commercial boiler. For many years, the industry has used these efficiency measures interchangeably, causing confusion about boiler performance measurements, and making it difficult for FEMP to establish the top 25th percentile of efficiency. This paper will illustrate the method used to establish FEMP's recommendation for boilers. The method involved defining a correlation between thermal and combustion efficiency among boiler classifications; using the correlation to model a data set of all the boiler types available in the market; and identifying how the correlation affected the top 25th percentile analysis. The paper also will discuss the applicability of this method for evaluating other equipment for which there are limited data on performance ratings

  15. FIX-II. Loca-blowdown heat transfer and pump trip experiments. Summary report of phase 1: Design of experiments

    International Nuclear Information System (INIS)

    Waaranperae, Y.; Nilsson, L.; Gustafsson, P.Aa.; Jonsson, N.O.

    1979-06-01

    FIX-II is a loss of coolant blowdown heat transfer experiment, performed under contract for The Swedish Nuclear Power Inspectorate, SKI. The purpose of the experiments is to provide measurements from simulations of a pipe rupture on an external recirculation line in a Swedish BWR. Pump trips in BWRs with internal recirculation pumps will also be simulated. The existing FIX-loop at the Thermal Engineering Laboratory of Studsvik Energiteknik AB will be modified and used for the experiments. Components are included to simulate the steam dome, downcomer, two recirculation lines with one pump each, lower plenum, core (36-rod full length bundle), control rod guide tubes, core bypass, upper plenum and steam separators. The results of the first phase of the project are reported here. The following tasks are included in Phase 1: reactor reference analysis, scaling calculations of the FIX loop, development of fuel rod simulators, design of test section and test loop layout and proposal for test program. Further details of the work and results obtained for the different sub-projects are published in a number ofdetailed reports. (author)

  16. Experimental investigation of void distribution in Suppression Pool during the initial blowdown period of a Loss of Coolant Accident using air–water two-phase mixture

    International Nuclear Information System (INIS)

    Rassame, Somboon; Griffiths, Matthew; Yang, Jun; Lee, Doo Yong; Ju, Peng; Choi, Sung Won; Hibiki, Takashi; Ishii, Mamoru

    2014-01-01

    Highlights: • Basic understanding of the venting phenomena in the SP during a LOCA was obtained. • A series of experiment is carried out using the PUMA-E test facility. • Two phases of experiments, namely, an initial and a quasi-steady phase were observed. • The maximum void penetration depth was experienced during the initial phase. - Abstract: During the initial blowdown period of a Loss of Coolant Accident (LOCA), the non-condensable gas initially contained in the BWR containment is discharged to the pressure suppression chamber through the blowdown pipes. The performance of Emergency Core Cooling System (ECCS) can be degraded due to the released gas ingestion into the suction intakes of the ECCS pumps. The understanding of the relevant phenomena in the pressure suppression chamber is important in analyzing potential gas intrusion into the suction intakes of ECCS pumps. To obtain the basic understanding of the relevant phenomena and the generic data of void distribution in the pressure suppression chamber during the initial blowdown period of a LOCA, tests with various blowdown conditions were conducted using the existing Suppression Pool (SP) tank of the integral test facility, called Purdue University Multi-Dimensional Integral Test Assembly for ESBWR applications (PUMA-E) facility, a scaled downcomer pipe installed in the PUMA-E SP, and air discharge pipe system. Two different diameter sizes of air injection pipe (0.076 and 0.102 m), a range of air volumetric flux (7.9–24.7 m/s), initial void conditions in an air injection pipe (fully void, partially void, and fully filled with water) and different air velocity ramp rates (1.0, 1.5, and 2.0 s) are used to investigate the impact of the blowdown conditions to the void distribution in the SP. Two distinct phases of experiments, namely, an initial and a quasi-steady phase were observed. The maximum void penetration depth was experienced during the initial phase. The quasi-steady phase provided less void

  17. Quality and generation rate of solid residues in the boiler of a waste-to-energy plant.

    Science.gov (United States)

    Allegrini, E; Boldrin, A; Jansson, S; Lundtorp, K; Fruergaard Astrup, T

    2014-04-15

    The Danish waste management system relies significantly on waste-to-energy (WtE) plants. The ash produced at the energy recovery section (boiler ash) is classified as hazardous waste, and is commonly mixed with fly ash and air pollution control residues before disposal. In this study, a detailed characterization of boiler ash from a Danish grate-based mass burn type WtE was performed, to evaluate the potential for improving ash management. Samples were collected at 10 different points along the boiler's convective part, and analysed for grain size distribution, content of inorganic elements, polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD and PCDF), and leaching of metals. For all samples, PCDD and PCDF levels were below regulatory limits, while high pH values and leaching of e.g. Cl were critical. No significant differences were found between boiler ash from individual sections of the boiler, in terms of total content and leaching, indicating that separate management of individual ash fractions may not provide significant benefits. Copyright © 2014 Elsevier B.V. All rights reserved.

  18. The application of zonal trademark combustion monitoring and tuning system to coal boilers for efficiency improvement and emissions reduction

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Guang; Zhou, Wei; Widmer, Neil C.; Moyeda, David K. [GE Energy, Irvine, CA (United States)

    2013-07-01

    Coal-fired boilers equipped with Low NO{sub x} Burner (LNB) and Overfire Air (OFA) are challenged with maintaining good combustion conditions. In many cases, the significant increases in carbon monoxide (CO) and unburned carbon levels can be attributed to local poor combustion conditions as a result of poorly controlled fuel-air distribution within the furnace. The Zonal trademark combustion monitoring and tuning system developed by GE is available to detect and correct the furnace air-fuel distribution imbalance. The system monitors the boiler excess oxygen (O{sub 2}) and combustible gases, primarily carbon monoxide (CO), by using spatially distributed multipoint sensors located in the boiler's high temperature upper convective backpass region. At these locations, the furnace flow is still significantly stratified allowing tracing of poor combustion zones to specific burners and OFA ports. Using a model-based tuning system, operators can rapidly respond to poor combustion conditions by redistributing airflows to select burners and OFA ports. By improving combustion at every point within the furnace, the boiler can operate at reduced excess O{sub 2} and reduced furnace exit gas temperature (FEGT) while also reducing localized hot spots, corrosive gas conditions, slag formation, and carbon-in-ash. Benefits include improving efficiency, reducing NO{sub X} emissions, increasing output and maximizing availability. This chapter presents the results from implementing the Zonal combustion monitoring and tuning system on a 460 MW tangential-fired coal boiler in the Western United States.

  19. Study on Laws, Regulations and Standards on Energy Efficiency, Energy Conserving and Emission Reduction of Industrial Boilers in EU

    Science.gov (United States)

    Liu, Ren; Zhao, Yuejin; Chen, Haihong; Liang, Xiuying; Yang, Ming

    2017-12-01

    Industrial boilers are widely applied in such fields as factory power, building heating, and people’s lives; China is the world’s largest producer and user of industrial boilers, with very high annual energy consumption; clear requirements have been put forward by China on the energy efficiency since the “11th Five-year Plan” with the hope to save energy and reduce emission by means of energy efficiency standards and regulations on the supervision and control of various special equipment. So far, the energy efficiency of industrial boilers in China has been improved significantly but there is still a gap with the EU states. This paper analyzes the policies of energy efficiency, implementation models and methods of supervision and implementation at the EU level from laws, regulations, directives as well as standards; the paper also puts forward suggestions of energy conserving and emission reduction on the improvement of energy conserving capacity of industrial boilers in China through studying the legislations and measures of the developed countries in energy conserving of boilers.

  20. Toxic trace elements in solid airborne particles and ecological risk assessment in the vicinity of local boiler house plants

    Science.gov (United States)

    Talovskaya, Anna V.; Osipova, Nina A.; Yazikov, Egor G.; Shakhova, Tatyana S.

    2017-11-01

    The article deals with assessment of anthropogenic pollution in vicinity of local boilers using the data on microelement composition of solid airborne particles deposited in snow. The anthropogenic feature of elevated accumulation levels of solid airborne particles deposited in snow in the vicinity of coal-fired boiler house is revealed in elevated concentrations (3-25 higher than background) of Cd, Sb, Mo, Pb, Sr, Ba, Ni, Mo, Zn and Co. In the vicinity oil-fired boiler house the specific elements as parts of solid airborne particles deposited in snow are V, Ni and Sb, as their content exceeds the background from 3 to 8 times. It is determined that the maximum shares in non-carcinogenic human health risk from chronic inhalation of trace elements to the human body in the vicinity of coal-fired boiler house belong to Al, Mn, Cu, Ba, Co, Pb, whereas in the vicinity of oil-fired boiler house - Al, Mn, Cu, Ni, V.

  1. Determination of moisture content in steams and variation in moisture content with operating boiler level by analyzing sodium content in steam generator water and steam condensate of a nuclear power plant using ion chromatographic technique

    International Nuclear Information System (INIS)

    Pal, P.K.; Bohra, R.C.

    2015-01-01

    Dry steam with moisture content less than <1% is the stringent requirements in a steam generator for good health of the turbine. In order to confirm the same, determination of sodium is done in steam generator water and steam condensate using Flame photometer in ppm level and ion chromatograph in ppb level. Depending on the carry over of sodium in steam along with the water droplet (moisture), the moisture content in steam was calculated and was found to be < 1% which is requirements of the system. The paper described the salient features of a PHWR, principle of Ion Chromatography, chemistry parameters of Steam Generators and calculation of moisture content in steam on the basis of sodium analysis. (author)

  2. Advanced process control for solid fuel boilers. Phase 2; Avancerad processtyrning av fastbraensleeldade rostpannor. Etapp 2

    Energy Technology Data Exchange (ETDEWEB)

    Ehleskog, Rickard; Lundborg, Rickard; Schuster, Robert; Wrangensten, Lars [AaF-Energikonsult AB, Stockholm (Sweden)

    2002-04-01

    AaF-Energikonsult AB runs within the research programme 'Applied combustion technology' a bigger project under the title 'Possibilities to improved operation of forest-industrial bark boilers by optimised combustion control'. In the project several measures have been identified, that can help to improve the conditions favourable for the combustion and fluid dynamic, for four selected reference grate boilers and grate boilers in general. The boiler at Billerud's paper mill, which is underlying to this project in several ways, is now being rebuilt. During the modifications of the boiler the existing control system will be modified with modern technique to enable operation with low emissions. The new control system consists of several parts, of witch the IR-based ones for fuel input and grate feeding are two totally separated systems. The pressure of the dome, i.e. the effect of the boiler, is the most superior parameter, and is regulated with the combustion air. Amounts of secondary and tertiary air are quoted to the total combustion airflow. The primary oxygen level is primarily regulated with the tertiary air. But if this won't be done without the tertiary air to diverge from de defined working area, the secondary air will assist. The oxygen set point is constantly decreasing until the CO-level exceeds a defined level. Then, the set point will be momentary increased. CFD-calculations have been performed for the modified boiler in Karlsborg for two different loads. The simulations clearly show that the flue gases have a more even retention time in the modified boiler and that the flow pattern is significantly improved. However, concentration gradients of oxygen and temperature gradients still exist. The conclusion is that there is a potential for further improving of the air and flue gas control strategies. The following new control strategies are proposed in the project based on conventional analyse technology; If the furnace

  3. Emission Characteristics of Gas-Fired Boilers based on Category-Specific Emission Factor from Field Measurements in Beijing, China

    Science.gov (United States)

    Itahashi, S.; Yan, X.; Song, G.; Yan, J.; Xue, Y.

    2017-12-01

    Gas-fired boilers will become the main stationary sources of NOx in Beijing. However, the knowledge of gas-fired boilers in Beijing is limited. In the present study, the emission characteristics of NOx, SO2, and CO from gas-fired boilers in Beijing were established using category-specific emission factors (EFs) from field measurements. In order to obtain category-specific EFs, boilers were classified through influence analysis. Factors such as combustion mode, boiler type, and installed capacity were considered critical for establishing EFs because they play significant roles in pollutant formation. The EFs for NOx, CO, and SO2 ranged from 1.42-6.86 g m-3, 0.05-0.67 g m-3 and 0.03-0.48 g m-3. The emissions of NOx, SO2, and CO for gas-fired boilers in Beijing were 11121 t, 468 t, and 222 t in 2014, respectively. The emissions were spatially allocated into grid cells with a resolution of 1 km × 1 km, and the results indicated that top emitters were in central Beijing. The uncertainties were quantified using a Monte Carlo simulation. The results indicated high uncertainties in CO (-157% to 154%) and SO2 (-127% to 182%) emissions, and relatively low uncertainties (-34% to 34%) in NOx emission. Furthermore, approximately 61.2% and 96.8% of the monitored chamber combustion boilers (CCBs) met the standard limits for NOx and SO2, respectively. Concerning NOx, low-NOx burners and NOx emission control measures are urgently needed for implementing of stricter standards. Adopting terminal control measures is unnecessary for SO2, although its concentration occasionally exceeds standard limits, because reduction of its concentration can be achieved thorough control of the sulfur content of natural gas at a stable low level. Furthermore, the atmospheric combustion boilers (ACBs) should be substituted with CCBs, because ACBs have a higher emission despite lower gross installed capacity. The results of this study will enable in understanding and controlling emissions from gas

  4. Reduction of NOx and particulate emissions from coal-fired boilers by modification of coal nozzles and combustion tuning

    Energy Technology Data Exchange (ETDEWEB)

    Chudnovsky, B.; Talanker, A.; Mugenstein, A.; Shpon, G.; Vikhansky, A.; Elperin, T.; Bar-Ziv, E.; Bockelie, M.; Eddings, E.; Sarofim, A.F. [Israel Electric Corporation, Haifa (Israel). Engineering Division

    2001-07-01

    In the present paper two issues are discussed: the effect of the burner replacement on boiler performance and NOx emissions and the effect of the burner replacement on performance and efficiency of electrostatic precipitators (ESP). We also have experimented with different coal types and found the coals that together with combustion tuning met commonly accepted emission limits for NOx (less than 600 mg/dNm{sup 3}) and levels of carbon in fly ash (LOI) (approximately 5-6%) for existing boilers without low NOx burners. Our measurements were accompanied by computer simulations of the combustion of the combustion process in the boiler. Special attention was paid to detailed simulation of the flow and ignition in the near-burner zone. 7 refs., 12 figs., 5 tabs.

  5. Sampling practices and analytical techniques used in the monitoring of steam and water in CEGB nuclear boilers

    International Nuclear Information System (INIS)

    Goodfellow, G.I.

    1978-01-01

    The steam and water in CEGB Magnox and AGR nuclear boilers are continuously monitored, using both laboratory techniques and on-line instrumentation, in order to maintain the chemical quality within pre-determined limits. The sampling systems in use and some of the difficulties associated with sampling requirements are discussed. The relative merits of chemical instruments installed either locally in various parts of the plant or in centralized instrument rooms are reviewed. The quality of water in nuclear boilers, as with all high-pressure steam-raising plant, is extremely high; consequently very sensitive analytical procedures are required, particularly for monitoring the feed-water of 'once-through boiler' systems. Considerable progress has been made in this field and examples are given of some of the techniques developed for analyses at the 'μ/kg' level together with some of the current problems.(author)

  6. Developing the optimum boiler water and feedwater treatment for fossil plants

    Energy Technology Data Exchange (ETDEWEB)

    Dooley, B [Electric Power Research Inst., Palo Alto, California (United States)

    1996-12-01

    Over the last two years a new set of cycle chemistry guidelines has been developed for each of the treatments used in fossil plants. These revisions have been based on research conducted over the last ten years, much at the international collaborative level. By careful selection and optimization of the boiler water and feedwater treatments, it will be possible to accrue large financial, maintenance, availability and performance improvements. (au) 14 refs.

  7. Energisation of an MV electric boiler for load control in power systems with large share of renewables

    DEFF Research Database (Denmark)

    Silva, Filipe Miguel Faria da; Bak, Claus Leth; Davidsen, Troels

    2014-01-01

    , minimising energy losses. The boilers under analysis in this paper operate by increasing/decreasing the water level. Electric arcs appear between the electrodes and the water surface for a period of approximately 2s during the energisation. These arcs can be seen as faults to ground by the protections relays...... and trigger the ground fault protection. This paper uses field measurements made in a boiler installed in a power plant for the analysis of this issue. The measurements are used to design a simulation model of the electric arc, which is used to study different energisation scenarios: With/without isolating...

  8. A novel direct-fired porous-medium boiler

    Science.gov (United States)

    Prasartkaew, Boonrit

    2018-01-01

    Nowadays, power and heat generation systems pay an important role in all economic sectors. These systems are mainly based on combustion reaction and operated under the second law of thermodynamics. A conventional boilers, a main component of heat and power generators, have thermal efficiency in the range of 70 to 85%, mainly owing to they have flue gas heat loss. This paper proposes a novel type of boiler, called a Direct-fired Porous-medium Boiler (DPB). Due to being operated without flue gas heat loss, its thermal efficiency cloud be approximately close to 100%. The steam produced from the proposed boiler; however, is not pure water steam. It is the composite gases of steam and combustion-product-gases. This paper aims at presenting the working concept and reporting the experimental results on the performance of the proposed boiler. The experiments of various operating parameters were performed and collected data were used for the performance analysis. The experimental results demonstrated that the proposed boiler can be operated as well as the conceptual design and then it is promising. It can be possibly further developed to be a high efficiency boiler by means of reducing or suppressing the surface heat loss with better insulator and/or refractory lined.

  9. Cross connecting absorber module inlets of multiple boiler units

    International Nuclear Information System (INIS)

    Cirillo, A.J.; Sperber, P.K.; Belavadi, V.N.; Mukherji, A.

    1991-01-01

    The retrofitting of scrubbers downstream of existing balanced draft boilers is often accomplished by the addition of induced draft (ID) booster fans. By creating a common plenum between the ID fans and the ID booster fans of two or more boiler-absorber trains, absorber module capacity may be shared among multiple boiler units. At Harrison Power Station, three (3) 4,900,000 lb/hour boilers (640 MWe Gross) will be linked through a common plenum. This sharing capability precludes the need to add standby module capacity, thereby saving capital dollars and keeping project critical path schedules, which typically run through absorber procurement and construction, to a minimum. Through damper placement in the ductwork cross connections, unitized boiler-absorber module operation or common plenum operation may be obtained, thus providing both operational flexibility and reliability. Additionally, open plenum operation allows the removal of an absorber unit from service, while keeping its associated boiler on line, thereby precluding 'cold starts' and maintaining overall unit availabilities. As either unitized or common plenum operation is possible with the cross connection, the furnace draft control systems of each boiler must be examined for varying load operation and trip conditions. This paper addresses the means by which to analyze such cross connection operational scenarios while maintaining compliance with furnace flame out safety guidelines, and will discuss the physical design considerations, ramifications and benefits of same, with select emphasis on what is being implemented at the Harrison Power Station

  10. Supercritical boiler material selection using fuzzy analytic network process

    Directory of Open Access Journals (Sweden)

    Saikat Ranjan Maity

    2012-08-01

    Full Text Available The recent development of world is being adversely affected by the scarcity of power and energy. To survive in the next generation, it is thus necessary to explore the non-conventional energy sources and efficiently consume the available sources. For efficient exploitation of the existing energy sources, a great scope lies in the use of Rankin cycle-based thermal power plants. Today, the gross efficiency of Rankin cycle-based thermal power plants is less than 28% which has been increased up to 40% with reheating and regenerative cycles. But, it can be further improved up to 47% by using supercritical power plant technology. Supercritical power plants use supercritical boilers which are able to withstand a very high temperature (650-720˚C and pressure (22.1 MPa while producing superheated steam. The thermal efficiency of a supercritical boiler greatly depends on the material of its different components. The supercritical boiler material should possess high creep rupture strength, high thermal conductivity, low thermal expansion, high specific heat and very high temperature withstandability. This paper considers a list of seven supercritical boiler materials whose performance is evaluated based on seven pivotal criteria. Given the intricacy and difficulty of this supercritical boiler material selection problem having interactions and interdependencies between different criteria, this paper applies fuzzy analytic network process to select the most appropriate material for a supercritical boiler. Rene 41 is the best supercritical boiler material, whereas, Haynes 230 is the worst preferred choice.

  11. Up-date on cyclone combustion and cyclone boilers

    Energy Technology Data Exchange (ETDEWEB)

    Carmo, Felipe Alfaia do; Nogueira, Manoel Fernandes Martins; Rocha, Rodrigo Carnera Castro da; Gazel, Hussein Felix; Martins, Diego Henrique dos Reis [Universidade Federal do Para (UFPA), Belem, PA (Brazil). Campus Universitario Jose da Silveira Netto], E-mails: mfmn@ufpa.br, mfmn@ufpa.br

    2010-07-01

    The boiler concept has been around for more than 70 years, and there are many types available. Boilers provide steam or hot water for industrial and commercial use. The Federal University of Para (UFPA) through the research group EBMA (Energy,Biomass and Environment) has been developing cyclonic furnace with a water wall, a boiler, aiming to use regional timbers (sawdust) and agro-industries residues as fuel to produce steam to be used in industrial processes as well as in power generation,. The use of cyclonic combustion for burning waste instead of burning in a fixed bed is mainly due to two factors efficiency improvement causing a more compact boiler and less risk of explosion, since their process does not generate an accumulation of volatile. Present state-of-art for commercial cyclone boilers has as set up a cyclone combustor with two combustion chambers, in fluid communication, where there ducts for supplying air and fuel directly into the first chamber and for forming a cyclonic flow pattern and a heat exchanger surrounding the second chamber for keeping low combustion temperature in both chambers. This paper shows the results of a literature review about design, construction and operation of cyclonic boilers using solid, liquid or gaseous fuel. This information has been used for the design of a cyclone boiler to be constructed at UFPA for research purposes and its basic concept is presented at the end of this article. (author)

  12. 46 CFR 52.20-17 - Opening between boiler and safety valve (modifies PFT-44).

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Opening between boiler and safety valve (modifies PFT-44). 52.20-17 Section 52.20-17 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING POWER BOILERS Requirements for Firetube Boilers § 52.20-17 Opening between boiler and safety valve...

  13. 40 CFR 266.110 - Waiver of DRE trial burn for boilers.

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 26 2010-07-01 2010-07-01 false Waiver of DRE trial burn for boilers... HAZARDOUS WASTE MANAGEMENT FACILITIES Hazardous Waste Burned in Boilers and Industrial Furnaces § 266.110 Waiver of DRE trial burn for boilers. Boilers that operate under the special requirements of this section...

  14. 9 CFR 91.22 - Protection from heat of boilers and engines.

    Science.gov (United States)

    2010-01-01

    ... 9 Animals and Animal Products 1 2010-01-01 2010-01-01 false Protection from heat of boilers and... Protection from heat of boilers and engines. No animals shall be stowed along the alleyways leading to the engine or boiler rooms unless the sides of said engine or boiler rooms are covered by a tongue and groove...

  15. 46 CFR 91.15-1 - Standards in inspection of hulls, boilers, and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Standards in inspection of hulls, boilers, and machinery... hulls, boilers, and machinery. In the inspection of hulls, boilers, and machinery of vessels, the..., respecting material and inspection of hulls, boilers, and machinery, and the certificate of classification...

  16. 30 CFR 57.13001 - General requirements for boilers and pressure vessels.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false General requirements for boilers and pressure... NONMETAL MINES Compressed Air and Boilers § 57.13001 General requirements for boilers and pressure vessels. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with...

  17. 40 CFR 63.7506 - Do any boilers or process heaters have limited requirements?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false Do any boilers or process heaters have..., and Institutional Boilers and Process Heaters General Compliance Requirements § 63.7506 Do any boilers or process heaters have limited requirements? (a) New or reconstructed boilers and process heaters in...

  18. 46 CFR 189.15-1 - Standards in inspection of hulls, boilers, and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Standards in inspection of hulls, boilers, and machinery... inspection of hulls, boilers, and machinery. In the inspection of hulls, boilers, and machinery of vessels... chapter, respecting material and construction of hulls, boilers, and machinery, and certificate of...

  19. 49 CFR 230.20 - Alteration and repair report for steam locomotive boilers.

    Science.gov (United States)

    2010-10-01

    ... boilers. 230.20 Section 230.20 Transportation Other Regulations Relating to Transportation (Continued... boilers. (a) Alterations. When an alteration is made to a steam locomotive boiler, the steam locomotive... maintained for the life of the boiler. (See appendix B of this part.) (b) Welded and riveted repairs to...

  20. 46 CFR 61.05-5 - Preparation of boilers for inspection and test.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Preparation of boilers for inspection and test. 61.05-5... PERIODIC TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-5 Preparation of boilers for... preparing the boilers for the hydrostatic test, they shall be filled with water at not less than 70 °F. and...

  1. 40 CFR 63.7491 - Are any boilers or process heaters not subject to this subpart?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false Are any boilers or process heaters not..., and Institutional Boilers and Process Heaters What This Subpart Covers § 63.7491 Are any boilers or process heaters not subject to this subpart? The types of boilers and process heaters listed in paragraphs...

  2. 40 CFR 63.7499 - What are the subcategories of boilers and process heaters?

    Science.gov (United States)

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false What are the subcategories of boilers..., and Institutional Boilers and Process Heaters Emission Limits and Work Practice Standards § 63.7499 What are the subcategories of boilers and process heaters? The subcategories of boilers and process...

  3. 46 CFR 71.15-1 - Standards in inspection of hulls, boilers, and machinery.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Standards in inspection of hulls, boilers, and machinery..., boilers, and machinery. In the inspection of hulls, boilers, and machinery of vessels, the standards... and inspection of hulls, boilers, and machinery, and the certificate of classification referring...

  4. 30 CFR 56.13001 - General requirements for boilers and pressure vessels.

    Science.gov (United States)

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false General requirements for boilers and pressure... MINES Compressed Air and Boilers § 56.13001 General requirements for boilers and pressure vessels. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with the...

  5. Hot and steamy (but untrue) stories of the boiler emergency cooling system (BECS)

    International Nuclear Information System (INIS)

    Lorencez, C.; Bramble, A.

    2004-01-01

    The PNGS 'B' Boiler Emergency Cooling System (BECS) has been designed to provide interim makeup inventory to the boilers following a Loss of Feedwater, Steam Balance Header or Main Steam Line break event. Its objective is to operate as an interim heat sink to remove the excess energy in the Heat Transport System until a long term heat sink can be placed in service. The effectiveness of BECS has been assessed for a range of BECS tank water levels and pressure at the ambient Boiler Room (BR) temperature. Currently, BECS operates at a pressure of 160 kPa(g) and a water level of 2.2 m, and it is assumed that the water temperature is similar to that of the BR because there is no temperature instrumentation in tanks. However, it has been suggested that the coolant temperature in the BECS tanks may be much higher than the BR temperature in several PNGS 'B' units; this is attributed to in-leakage of high pressure and temperature water (at 4.7 Mpa(g) and 250 o C) from the Reheater Drains system into the BECS tanks, as observed by an increasing water tank levels in several units. Thus, to predict and assess the effect of the current in-leakage on the BECS water temperature, a numerical model of the BECS tanks was developed. (author)

  6. Apparatus and method of controlling the thermal performance of an oxygen-fired boiler

    Science.gov (United States)

    Levasseur, Armand A.; Kang, Shin G.; Kenney, James R.; Edberg, Carl D.

    2017-09-05

    Disclosed herein is a method of controlling the operation of an oxy-fired boiler; the method comprising combusting a fuel in a boiler; producing a heat absorption pattern in the boiler; discharging flue gases from the boiler; recycling a portion of the flue gases to the boiler; combining a first oxidant stream with the recycled flue gases to form a combined stream; splitting the combined stream into several fractions; and introducing each fraction of the combined stream to the boiler at different points of entry to the boiler.

  7. Failure Analysis Of Industrial Boiler Pipe

    International Nuclear Information System (INIS)

    Natsir, Muhammad; Soedardjo, B.; Arhatari, Dewi; Andryansyah; Haryanto, Mudi; Triyadi, Ari

    2000-01-01

    Failure analysis of industrial boiler pipe has been done. The tested pipe material is carbon steel SA 178 Grade A refer to specification data which taken from Fertilizer Company. Steps in analysis were ; collection of background operation and material specification, visual inspection, dye penetrant test, radiography test, chemical composition test, hardness test, metallography test. From the test and analysis result, it is shown that the pipe failure caused by erosion and welding was shown porosity and incomplete penetration. The main cause of failure pipe is erosion due to cavitation, which decreases the pipe thickness. Break in pipe thickness can be done due to decreasing in pipe thickness. To anticipate this problem, the ppe will be replaced with new pipe

  8. CHP Integrated with Burners for Packaged Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Castaldini, Carlo; Darby, Eric

    2013-09-30

    The objective of this project was to engineer, design, fabricate, and field demonstrate a Boiler Burner Energy System Technology (BBEST) that integrates a low-cost, clean burning, gas-fired simple-cycle (unrecuperated) 100 kWe (net) microturbine (SCMT) with a new ultra low-NOx gas-fired burner (ULNB) into one compact Combined Heat and Power (CHP) product that can be retrofit on new and existing industrial and commercial boilers in place of conventional burners. The Scope of Work for this project was segmented into two principal phases: (Phase I) Hardware development, assembly and pre-test and (Phase II) Field installation and demonstration testing. Phase I was divided into five technical tasks (Task 2 to 6). These tasks covered the engineering, design, fabrication, testing and optimization of each key component of the CHP system principally, ULNB, SCMT, assembly BBEST CHP package, and integrated controls. Phase I work culminated with the laboratory testing of the completed BBEST assembly prior to shipment for field installation and demonstration. Phase II consisted of two remaining technical tasks (Task 7 and 8), which focused on the installation, startup, and field verification tests at a pre-selected industrial plant to document performance and attainment of all project objectives. Technical direction and administration was under the management of CMCE, Inc. Altex Technologies Corporation lead the design, assembly and testing of the system. Field demonstration was supported by Leva Energy, the commercialization firm founded by executives at CMCE and Altex. Leva Energy has applied for patent protection on the BBEST process under the trade name of Power Burner and holds the license for the burner currently used in the product. The commercial term Power Burner is used throughout this report to refer to the BBEST technology proposed for this project. The project was co-funded by the California Energy Commission and the Southern California Gas Company (SCG), a

  9. Model technique for aerodynamic study of boiler furnace

    Energy Technology Data Exchange (ETDEWEB)

    1966-02-01

    The help of the Division was recently sought to improve the heat transfer and reduce the exit gas temperature in a pulverized-fuel-fired boiler at an Australian power station. One approach adopted was to construct from Perspex a 1:20 scale cold-air model of the boiler furnace and to use a flow-visualization technique to study the aerodynamic patterns established when air was introduced through the p.f. burners of the model. The work established good correlations between the behaviour of the model and of the boiler furnace.

  10. Vacuum boilers developed heating surfaces technic and economic efficiency evaluation

    Science.gov (United States)

    Slobodina, E. N.; Mikhailov, A. G.; Semenov, B. A.

    2018-01-01

    The vacuum boilers as manufacturing proto types application analysis was carried out, the possible directions for the heating surfaces development are identified with a view to improving the energy efficiency. Economic characteristics to evaluate the vacuum boilers application efficiency (Net Discounted Income (NDI), Internal Rate of Return (IRR), Profitability Index (PI) and Payback Period) are represented. The given type boilers application technic and economic efficiency criteria were established. NDI changing curves depending on the finning coefficient and operating pressure were obtained as a result of the conducted calculation studies.

  11. An optimising controller for Hinkley Point B AGR boilers

    International Nuclear Information System (INIS)

    Wells, C.

    1986-01-01

    The improvements to the control system at Hinkley Point 'B' Power Station has as one of its objectives the provision of a half unit valve controller. This will enable the asymmetry between the boiler half units, which is a feature of current operation, to be reduced. The use of an on-line boiler model in conjunction with this facility will allow the risk to the boilers from corrosion, creep, and vibration to be assessed and held at the minimum attainable value, thereby prolonging plant life whilst maximising output and efficiency. (author)

  12. Modelling transition states of a small once-through boiler

    Energy Technology Data Exchange (ETDEWEB)

    Talonpoika, T [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

    1998-12-31

    This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

  13. Economical analyses of construction of a biomass boiler house

    International Nuclear Information System (INIS)

    Normak, A.

    2002-01-01

    To reduce the energy costs we can use cheaper fuel to fire our boiler. One of the cheapest fuels is wood biomass. It is very actual issue how to use cheaper wood biomass in heat generation to decrease energy costs and to increase biomass share in our energy balance. Before we decide to build biomass boiler house it is recommendable to analyse the economical situation and work out most profitable, efficient, reliable and ecological boiler plant design on particular conditions. The best way to perform the analyses is to use the economical model presented. It saves our time and gives objective evaluation to the project. (author)

  14. Modelling transition states of a small once-through boiler

    Energy Technology Data Exchange (ETDEWEB)

    Talonpoika, T. [Lappeenranta Univ. of Technology (Finland). Dept. of Energy Technology

    1997-12-31

    This article presents a model for the unsteady dynamic behaviour of a once-through counter flow boiler that uses an organic working fluid. The boiler is a compact waste-heat boiler without a furnace and it has a preheater, a vaporiser and a superheater. The relative lengths of the boiler parts vary with the operating conditions since they are all parts of a single tube. The boiler model is presented using a selected example case that uses toluene as the process fluid and flue gas from natural gas combustion as the heat source. The dynamic behaviour of the boiler means transition from the steady initial state towards another steady state that corresponds to the changed process conditions. The solution method chosen is to find such a pressure of the process fluid that the mass of the process fluid in the boiler equals the mass calculated using the mass flows into and out of the boiler during a time step, using the finite difference method. A special method of fast calculation of the thermal properties is used, because most of the calculation time is spent in calculating the fluid properties. The boiler is divided into elements. The values of the thermodynamic properties and mass flows are calculated in the nodes that connect the elements. Dynamic behaviour is limited to the process fluid and tube wall, and the heat source is regarded as to be steady. The elements that connect the preheater to the vaporiser and the vaporiser to the superheater are treated in a special way that takes into account a flexible change from one part to the other. The initial state of the boiler is received from a steady process model that is not a part of the boiler model. The known boundary values that may vary during the dynamic calculation were the inlet temperature and mass flow rates of both the heat source fluid and the process fluid. The dynamic boiler model is analysed for linear and step charges of the entering fluid temperatures and flow rates. The heat source side tests show that

  15. Maintenance of immersion ultrasonic testing on the water tube boiler

    International Nuclear Information System (INIS)

    Ishiyama, Toru; Kawasaki, Ichio; Miura, Hirohito

    2014-01-01

    There are 4-boiler in nuclear fuel cycle engineering laboratories (NCL). These boilers have been operated in the long term over 20 years. One of them, the leakage of boiler water was found at one of the generating tubes, and 2 adjoining generating tubes were corroded in Dec, 2011. These generating tubes were investigated by immersion ultrasonic testing (UT) for measure thickness of the tube. As a result, thinner tube was found in a part of a bend and near the water drum. These parts are covered with sulfide deposit, it seems that the generating tubes were corroded by sulfide. (author)

  16. Orion Ammonia Boiler System Preflight Test Preparations

    Science.gov (United States)

    Levitt, Julia L.

    2017-01-01

    The Environmental Controls and Life Support Systems (ECLSS) branch at Kennedy Space Center (KSC) is currently undergoing preparations for ground testing of the Orion Multi-Purpose Crew Vehicle (MPCV) to prepare its subsystems for EM-1 (Exploration Mission-1). EM-1, Orions second unmanned flight, is a three-week long lunar mission during which the vehicle will complete a 6-day retrograde lunar orbit before returning to Earth. This paper focuses on the work done during the authors 16-week internship with the Mechanical Engineering Branch of KSCs Engineering Directorate. The authors project involved assisting with the preparations for testing the Orion MPCVs ammonia boiler system. The purpose of the ammonia boiler system is to keep the spacecraft sufficiently cool during the reentry portion of its mission, from service module (SM) separation to post-landing. This system is critical for keeping both the spacecraft (avionics and electronics) and crew alive during reentry, thus a successful test of the system is essential to the success of EM-1. XXXX The author was able to draft a detailed outline of the procedure for the ammonia system functional test. More work will need to be done on the vehicle power-up and power-down portions of the procedure, but the ammonia system testing portion of the procedure is thorough and includes vehicle test configurations, vehicle commands, and GSE. The author was able to compile a substantial list of questions regarding the ammonia system functional test with the help of her mentors. A significant number of these questions were answered in the teleconferences with Lockheed Martin.

  17. Experience of implementation of in-furnace methods of decreasing NO x in E-320-13.8-560GM boilers: Problems and ways for their solution

    Science.gov (United States)

    Tugov, A. N.; Supranov, V. M.; Izyumov, M. A.; Vereshchetin, V. A.; Usman, Yu. M.; Natal'in, A. S.

    2017-12-01

    During natural gas combustion, the content of nitrogen oxides in combustion products is approximately 450 mg/m3 in many E-320-13.8-560GM boilers in service, which is more than 3.5 times higher than the established maximum NO x concentrations in flue gases for such boilers. Estimates according to the existing techniques have shown that gas combustion on the basis of in-furnace techniques (the feeding of combustion products to burners together with air in the volume of 15% and two-stage combustion with 20% air feeding through the nozzles upstream of the burners) enables one to decrease NO x emissions to the level of concentrations of less than 100 mg/m3, which is lower than the maximum allowable values. However, the application of any of the proposed measures with respect to a boiler makes its operation under normal load significantly difficult, since the thermal capacity of the superheater is higher in both cases, which leads to an increase in the temperature of superheated steam above the maximum allowable temperature. On the basis of the developed adapted boiler model, which was created using the Boiler Designer software, we performed numerical studies to determine the required boiler reconstruction volume; the implementation of this reconstruction will provide reliable boiler operation at all working loads and ensure the normative values of NO x emissions. According to the results of thermal calculations, it was proposed to reduce the surface of the cold stage of the superheater circuit and increase the size of the economizer. It is noted that the implementation of environmental protection measures usually decreases the boiler efficiency. At the same time, it has been established that the technical and economic performance of the E-320-13.8-560GM boiler does not decrease owing to an increase in the economizer surface and a decrease in air inflows and overflows in regenerative air heaters and remains at the same level if the air inflow volume decreases from the

  18. Smooth Surfaces: A review of current and planned smooth surface technologies for fouling resistance in boiler

    Energy Technology Data Exchange (ETDEWEB)

    Corkery, Robert; Baefver, Linda; Davidsson, Kent; Feiler, Adam

    2012-02-15

    Here we have described the basics of boilers, fuels, combustion, flue gas composition and mechanisms of deposition. We have reviewed coating technologies for boiler tubes, including their materials compositions, nano structures and performances. The surface forces in boilers, in particular those relevant to formation of unwanted deposits in boilers have also been reviewed, and some comparative calculations have been included to indicate the procedures needed for further study. Finally practical recommendations on the important considerations in minimizing deposition on boiler surfaces are made

  19. A bottom-up method to develop pollution abatement cost curves for coal-fired utility boilers

    Science.gov (United States)

    This paper illustrates a new method to create supply curves for pollution abatement using boiler-level data that explicitly accounts for technology costs and performance. The Coal Utility Environmental Cost (CUECost) model is used to estimate retrofit costs for five different NO...

  20. FY 1999 report on the potential survey of the environmental friendly type coal utilization system. Survey on the spread/promotion of circulating fluidized bed boilers in China; 1999 nendo chosa hokoksho. Kankyo chowagata sekitan riyo system kanosei chosa. Chugoku ni okeru junkan yukaboira no fukyu sokushin ni kakawaru chosa

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    For the purpose of contributing to the spread/promotion of Japanese-make circulating fluidized bed boilers with desulfurization function, survey was conducted of the state of utilization of circulating fluidized bed boilers, the needs, etc. in China. In the survey, field survey was made at two boiler manufacturers and four companies using boilers in Beijing city, Fujian province, Hubei province, etc. to grasp the state of utilization and study conditions for the spread/promotion of circulating fluidized bed boilers. The Chinese government is making efforts for the spread of circulating fluidized bed boilers. The number of the domestically existing circulating fluidized bed boilers is estimated at approximately 800, but almost none of them conducts furnace desulfurization. Further, the operating rate of boiler is not always high. The reasons are as follows: desulfurization costs high without connecting to the production; environmental regulation is still mild in China; reliability and maintenance technique are still at low levels. It is urgently desirable to spread highly reliable circulating fluidized bed boilers with desulfurization function, and accordingly, it is necessary to reduce the cost of Japanese-make boilers. (NEDO)

  1. Multi-objective control of nonlinear boiler-turbine dynamics with actuator magnitude and rate constraints.

    Science.gov (United States)

    Chen, Pang-Chia

    2013-01-01

    This paper investigates multi-objective controller design approaches for nonlinear boiler-turbine dynamics subject to actuator magnitude and rate constraints. System nonlinearity is handled by a suitable linear parameter varying system representation with drum pressure as the system varying parameter. Variation of the drum pressure is represented by suitable norm-bounded uncertainty and affine dependence on system matrices. Based on linear matrix inequality algorithms, the magnitude and rate constraints on the actuator and the deviations of fluid density and water level are formulated while the tracking abilities on the drum pressure and power output are optimized. Variation ranges of drum pressure and magnitude tracking commands are used as controller design parameters, determined according to the boiler-turbine's operation range. Copyright © 2012 ISA. Published by Elsevier Ltd. All rights reserved.

  2. [Hazard evaluation modeling of particulate matters emitted by coal-fired boilers and case analysis].

    Science.gov (United States)

    Shi, Yan-Ting; Du, Qian; Gao, Jian-Min; Bian, Xin; Wang, Zhi-Pu; Dong, He-Ming; Han, Qiang; Cao, Yang

    2014-02-01

    In order to evaluate the hazard of PM2.5 emitted by various boilers, in this paper, segmentation of particulate matters with sizes of below 2. 5 microm was performed based on their formation mechanisms and hazard level to human beings and environment. Meanwhile, taking into account the mass concentration, number concentration, enrichment factor of Hg, and content of Hg element in different coal ashes, a comprehensive model aimed at evaluating hazard of PM2.5 emitted by coal-fired boilers was established in this paper. Finally, through utilizing filed experimental data of previous literatures, a case analysis of the evaluation model was conducted, and the concept of hazard reduction coefficient was proposed, which can be used to evaluate the performance of dust removers.

  3. Computational intelligence approach for NOx emissions minimization in a coal-fired utility boiler

    International Nuclear Information System (INIS)

    Zhou Hao; Zheng Ligang; Cen Kefa

    2010-01-01

    The current work presented a computational intelligence approach used for minimizing NO x emissions in a 300 MW dual-furnaces coal-fired utility boiler. The fundamental idea behind this work included NO x emissions characteristics modeling and NO x emissions optimization. First, an objective function aiming at estimating NO x emissions characteristics from nineteen operating parameters of the studied boiler was represented by a support vector regression (SVR) model. Second, four levels of primary air velocities (PA) and six levels of secondary air velocities (SA) were regulated by using particle swarm optimization (PSO) so as to achieve low NO x emissions combustion. To reduce the time demanding, a more flexible stopping condition was used to improve the computational efficiency without the loss of the quality of the optimization results. The results showed that the proposed approach provided an effective way to reduce NO x emissions from 399.7 ppm to 269.3 ppm, which was much better than a genetic algorithm (GA) based method and was slightly better than an ant colony optimization (ACO) based approach reported in the earlier work. The main advantage of PSO was that the computational cost, typical of less than 25 s under a PC system, is much less than those required for ACO. This meant the proposed approach would be more applicable to online and real-time applications for NO x emissions minimization in actual power plant boilers.

  4. A new conceptual cold-end design of boilers for coal-fired power plants with waste heat recovery

    International Nuclear Information System (INIS)

    Yang, Yongping; Xu, Cheng; Xu, Gang; Han, Yu; Fang, Yaxiong; Zhang, Dongke

    2015-01-01

    Highlights: • A new cold-end design of boilers for CFPPs with waste heat recovery is proposed. • Thermodynamic and economic analyses are quantitatively conducted. • Higher energy efficiency improvement and greater economic benefits are achieved. • Lower exergy destruction and better matched energy level are obtained. - Abstract: After conducting an in-depth analysis of the conventional boiler cold-end design for waste heat recovery, this work proposed a new conceptual boiler cold-end design integrated with the steam cycle in a 1000 MW CFPP, in which the preheating of air was divided into high-temperature air preheater (HTAP), main air preheater (MAP) and low-temperature air preheater (LTAP). The HTAP and an economizer were installed in separate flue ducts, and the low temperature economizer (LTE) was situated between the MAP and the LTAP in the main flue duct to heat the condensed water. In the proposed boiler cold-end design, the flue gas waste heat was not only used to heat condensed water, but also to further preheat the combustion air. The air temperature at the air-preheater outlet increases and part of the steam bleeds with high exergy can be saved, resulting in greater energy-savings and better economics. Results showed that, for a typical 1000 MW CFPP in China, using the proposed boiler cold-end design for waste heat recovery could produce 13.3 MW e additional net power output with a heat rate reduction of approximately 112.0 kJ/kW h and could yield a net benefit of up to $85.8 M per year, which is much greater than those of the conventional cases. Exergy destruction is also reduced from 49.9 MW th in the conventional boiler cold-end design to 39.6 MW th in the proposed design

  5. Towards an intermittency-friendly energy system: Comparing electric boilers and heat pumps in distributed cogeneration

    International Nuclear Information System (INIS)

    Blarke, Morten B.

    2012-01-01

    Highlights: ► We propose an “intermittency-friendly” energy system design. ► We compare intermittency-friendly concepts in distributed cogeneration. ► We investigate a new concept involving a heat pump and intermediate cold storage. ► We find significant improvements in operational intermittency-friendliness. ► Well-designed heat pump concepts are more cost-effective than electric boilers. -- Abstract: Distributed cogeneration has played a key role in the implementation of sustainable energy policies for three decades. However, increasing penetration levels of intermittent renewables is challenging that position. The paradigmatic case of West Denmark indicates that distributed operators are capitulating as wind power penetration levels are moving above 25%; some operators are retiring cogeneration units entirely, while other operators are making way for heat-only boilers. This development is jeopardizing the system-wide energy, economic, and environmental benefits that distributed cogeneration still has to offer. The solution is for distributed operators to adapt their technology and operational strategies to achieve a better co-existence between cogeneration and wind power. Four options for doing so are analysed including a new concept that integrates a high pressure compression heat pump using low-temperature heat recovered from flue gasses in combination with an intermediate cold storage, which enables the independent operation of heat pump and cogenerator. It is found that an electric boiler provides consistent improvements in the intermittency-friendliness of distributed cogeneration. However, well-designed heat pump concepts are more cost-effective than electric boilers, and in future markets where the gas/electricity price ratio is likely to increase, compression heat pumps in combination with intermediate thermal storages represent a superior potential for combining an intermittency-friendly pattern of operation with the efficient use of

  6. Numerical simulation of a biomass fired grate boiler

    DEFF Research Database (Denmark)

    Yin, Chungen; Rosendahl, Lasse; Kær, Søren Knudsen

    2006-01-01

    Computational fluid dynamic (CFD) analysis of the thermal flow in the combustion furnace of a biomass-fired grate boiler provides crucial insight into the boiler's performance. Quite a few factors play important roles in a general CFD analysis, such as grid, models, discretization scheme and so on....... For a grate boiler, the modeling the interaction of the fuel bed and the gas phase above the bed is also essential. Much effort can be found in literature on developing bed models whose results are introduced into CFD simulations of freeboard as inlet conditions. This paper presents a CFD analysis...... of the largest biomass-fired grate boiler in Denmark. The focus of this paper is to study how significantly an accurate bed model can affect overall CFD results, i.e., how necessarily it is to develop an accurate bed model in terms of the reliability of CFD results. The ultimate purpose of the study is to obtain...

  7. Emissions from Power Plant and Industrial Boiler Sector

    Data.gov (United States)

    U.S. Environmental Protection Agency — This asset provides hourly data on SO2, NOx, and CO2 emissions; gross load, steam load, and heat input; from electricity generation units and industrial boilers from...

  8. Knowledge based system for fouling assessment of power plant boiler

    International Nuclear Information System (INIS)

    Afgan, N.H.; He, X.; Carvalho, M.G.; Azevedo, J.L.T.

    1999-01-01

    The paper presents the design of an expert system for fouling assessment in power plant boilers. It is an on-line expert system based on selected criteria for the fouling assessment. Using criteria for fouling assessment based on 'clean' and 'not-clean' radiation heat flux measurements, the diagnostic variable are defined for the boiler heat transfer surface. The development of the prototype knowledge-based system for fouling assessment in power plants boiler comprise the integrations of the elements including knowledge base, inference procedure and prototype configuration. Demonstration of the prototype knowledge-based system for fouling assessment was performed on the Sines power plant. It is a 300 MW coal fired power plant. 12 fields are used with 3 on each side of boiler

  9. Numerical investigation of ash deposition in straw-fired boilers

    DEFF Research Database (Denmark)

    Kær, Søren Knudsen

    in the design phase of straw-fired boilers. Some of the primary model outputs include improved heat transfer rate predictions and detailed information about local deposit formation rates. This information is essential when boiler availability and efficiency is to be estimated. A stand-alone program has been...... accumulation rates encountered during straw combustion in grate-fired boilers. The sub-models have been based on information about the combustion and deposition properties of straw gathered from the literature and combined into a single Computational Fluid Dynamics (CFD) based analysis tool which can aid...... transfer mechanisms have a pronounced influence on the combustion pattern. The combined set of sub-models has been evaluated using the straw-fired boiler at Masnedø CHP plant as a test case. The predicted grate combustion and KCl release patterns are in qualitative agreement with experimental findings...

  10. Energy efficiency in boilers; Eficiencia energetica em caldeiras

    Energy Technology Data Exchange (ETDEWEB)

    Ponte, Ricardo Silva The [Universidade Federal do Ceara (UFCE), Fortaleza, CE (Brazil). Dept. de Engenharia Eletrica], email: ricthe@dee.ufc.br; Barbosa, Marcos Antonio Pinheiro; Rufino, Maria da Gracas [Universidade de Fortaleza (UNIFOR), CE (Brazil). Dept. de Engenharia Eletrica], emails: marcos_apb@unifor.br, gsrufino@unifor.br

    2010-07-01

    The boiler is vapor generator equipment that has been widely used in industrial milieu as in electric energy generation in thermoelectric plants. Since their first conception, the boilers have been changed in order to provide security and energetic efficiency. They can present high losses of energy if they don't be operated according to some criteria. A considerable part of boilers operation cost include fuel expenses. So, the adoption of effective steps in order to reduce fuel consumption is important to industry economy, besides it brings environmental benefits through the reduction of pollution liberation. The present article has the objective of emphasizing the effective steps for the economy of energy in boilers, such as, the regulation of combustion; the control of soot and incrustations; the installation of economizers, air heaters and super heaters; the reduction in purges and reintroduction of condensed steam. (author)

  11. Wood-Fired Boiler System Evaluation at Fort Stewart, GA

    National Research Council Canada - National Science Library

    Potts, Noel

    2002-01-01

    Part of the plan to modernize the central energy plant (CEP) at Fort Stewart, GA is focused on the installations wood-fired boiler, which provides steam for heating, cooling, and domestic hot water. The U.S...

  12. Seismic model of the nuclear boiler SPX2

    International Nuclear Information System (INIS)

    Christodoulou, K.

    1982-01-01

    A model of the nuclear boiler SPX2 is proposed in this paper enabling to carry out comparative calculations on the response to seismic effects. The calculations are made in CISE and SEPTEN departments of Electricite de France [fr

  13. Installations of SNCR on bark-fired boilers

    International Nuclear Information System (INIS)

    Hjalmarsson, A.K.; Hedin, K.; Andersson, Lars

    1997-01-01

    Experience has been collected from the twelve bark-fired boilers in Sweden with selective non catalytic reduction (SNCR) installations to reduce emissions of nitrogen oxides. Most of the boilers have slope grates, but there are also two boilers with cyclone ovens and two fluidized bed boilers. In addition to oil there are also possibilities to burn other fuel types in most boilers, such as sludge from different parts of the pulp and paper mills, saw dust and wood chips. The SNCR installations seems in general to be of simple design. In most installations the injection nozzles are located in existing holes in the boiler walls. The availability is reported to be good from several of the SNCR installations. There has been tube leakage in several boilers. The urea system has resulted in corrosion and in clogging of one oil burner. This incident has resulted in a decision not to use SNCR system with the present design of the system. The fuel has also caused operational problems with the SNCR system in several of the installations due to variations in the moisture content and often high moisture content in bark and sludge, causing temperature variations. The availability is presented to be high for the SNCR system at several of the plants, in two of them about 90 %. The results in NO x reduction vary between the installations depending on boiler, fuel and operation. The emissions are between 45 and 100 mg NO 2 /MJ fuel input and the NO x reduction rates are in most installations between 30 and 40 %, the lowest 20 and the highest 70 %. 13 figs, 3 tabs

  14. [Emission characteristics of fine particles from grate firing boilers].

    Science.gov (United States)

    Wang, Shu-Xiao; Zhao, Xiu-Juan; Li, Xing-Hua; Wei, Wei; Hao, Ji-Ming

    2009-04-15

    Grate firing boilers are the main type of Chinese industrial boilers, which accounts for 85% of the industrial boilers and is one of the most important emission sources of primary air pollutants in China. In this study, five boilers in three cities were selected and tested to measure the emission characteristics of PM2.5, and gaseous pollutants were applied by a compact dilution sampling system, which was developed for this field study. Results showed that particles mass size distributions for the five industrial boilers presented single peak or double peak, former peaks near 0.14 microm and the later peaks after 1.0 microm; the cyclone dust remover and wet scrubber dust remover had effective removal efficiencies not only to PM2.5, but also to PM1.0; and under the condition of same control techniques, grate firing boiler with high capacity has less PM2.5 emission than the boiler with low capacity. In the PM2.5 collected from flue gases, SO4(2-) was the most abundant ion, accounted for 20%-40% of the PM2.5; and C was the most abundant element (7.5%-31.8%), followed by S (8.4%-18.7%). Carbon balance method was applied to calculate the emission factors of these pollutants. The emission factors of PM2.5, NO, and SO2 were in the range of 0.046-0.486 g x kg(-1), 1.63-2.47 g x kg(-1), 1.35-9.95 g x kg(-1) respectively. The results are useful for the emission inventory development of industrial boilers and the source analysis of PM2.5 in atmospheric environment.

  15. AUTOMATIC CONTROL SYSTEM OF THE DRUM BOILER SUPERHEATED STEAM TEMPERATURE.

    Directory of Open Access Journals (Sweden)

    Juravliov A.A.

    2006-04-01

    Full Text Available The control system of the temperature of the superheated steam of the drum boiler is examined. Main features of the system are the PI-controller in the external control loop and introduction of the functional component of the error signal of the external control loop with the negative feedback of the error signal between the prescribed value of steam flowrate and the signal of the steam flowrate in the exit of the boiler in the internal control loop.

  16. Brief introduction of GEF efficient industrial boiler project in China

    Energy Technology Data Exchange (ETDEWEB)

    Meijian, T.

    1996-12-31

    The present situation of installed industrial boilers, their efficiency and environmental impact are assessed. And the factors contribute to the low efficiency and serious pollution are summarized. Based on WB-assisted GEF project, {open_quotes}Efficient Industrial Boiler Project{close_quotes} aimed at CO{sub 2} mitigation in China, a series of effective measures to bring the GHG emission under control are addressed, in technology, system performance, and operation management aspects.

  17. The ASME Boiler and Pressure Vessel Code: overview

    International Nuclear Information System (INIS)

    Farr, J.R.

    1987-01-01

    To become familiar with the Boiler and Pressure Vessel Code of the American Society of Mechanical Engineers, it is necessary to understand the history, organization, and operation of the Boiler Code Committee as well as to become familiar with the important aspects of each Section of the Code. This chapter will review the background and contents of the Code as well as give a review of the salient contents of most sections. (author)

  18. Electric boilers for nuclear power plant in Liebstadt

    International Nuclear Information System (INIS)

    Anon.

    1977-01-01

    A type of electric boiler, two of which are to be supplied to the Liebstadt nuclear power plant by Sulzer, is described. They are to be used for start-up and as reserve for the normal steam supply. The mode of operation is that feed water is sprayed into a high tension electrode such that the falling water conducts the current to the earthed electrode. This type of boiler presents advantages in space requrements and enviromental factors. (JIW)

  19. Electric boilers for nuclear power plant in Liebstadt

    Energy Technology Data Exchange (ETDEWEB)

    1977-11-29

    A type of electric boiler, two of which are to be supplied to the Liebstadt nuclear power plant by Sulzer, is described. They are to be used for start-up and as reserve for the normal steam supply. The mode of operation is that feedwater is sprayed into a high tension electrode such that the falling water conducts the current to the earthed electrode. This type of boiler presents advantages in space requrements and enviromental factors.

  20. Numerical modelling of a straw-fired grate boiler

    DEFF Research Database (Denmark)

    Kær, Søren Knudsen

    2004-01-01

    The paper presents a computational fluid dynamics (CFD) analysis of a 33 MW straw-fired grate boiler. Combustion on the grate plays akey-role in the analysis of these boilers and in this work a stand-alone code was used to provide inlet conditions for the CFD analysis. Modelpredictions were compa...... mixing in the furnace is a key issue leading to these problems. q 2003 Elsevier Ltd. All rights reserved....

  1. Fracture analysis of tube boiler for physical explosion accident.

    Science.gov (United States)

    Kim, Eui Soo

    2017-09-01

    Material and failure analysis techniques are key tools for determining causation in case of explosive and bursting accident result from material and process defect of product in the field of forensic science. The boiler rupture generated by defect of the welding division, corrosion, overheating and degradation of the material have devastating power. If weak division of boiler burner is fractured by internal pressure, saturated vapor and water is vaporized suddenly. At that time, volume of the saturated vapor and water increases up to thousands of volume. This failure of boiler burner can lead to a fatal disaster. In order to prevent an explosion and of the boiler, it is critical to introduce a systematic investigation and prevention measures in advance. In this research, the cause of boiler failure is investigated through forensic engineering method. Specifically, the failure mechanism will be identified by fractography using scanning electron microscopes (SEM) and Optical Microscopes (OM) and mechanical characterizations. This paper presents a failure analysis of household welding joints for the water tank of a household boiler burner. Visual inspection was performed to find out the characteristics of the fracture of the as-received material. Also, the micro-structural changes such as grain growth and carbide coarsening were examined by optical microscope. Detailed studies of fracture surfaces were made to find out the crack propagation on the weld joint of a boiler burner. It was concluded that the rupture may be caused by overheating induced by insufficient water on the boiler, and it could be accelerated by the metal temperature increase. Copyright © 2017 Elsevier B.V. All rights reserved.

  2. ANALISA KEHILANGAN ENERGI PADA FIRE TUBE BOILER KAPASITAS 10 TON

    Directory of Open Access Journals (Sweden)

    Aditio Primayudi Aji Nugroho

    2015-06-01

    Full Text Available Tujuan dari penulisan ini adalah menghitung kinerja boiler dengan mengetahui kerugian energi pada saat produksi steam. Analisa teknis pada boiler sangat diperlukan, sebagai upaya peningkatan efisiensi dan mengetahui banyaknya energi yang terbuang sebagai kerugian. Faktorfaktor penyebab kehilangan panas/heat loss terbesar pada boiler antara lain : “kehilangan panas akibat gas buang kering, kandungan steam dalam gas buang, kandungan air dalam bahan bakar, kandungan air dalam suplai udara dan lain-lain”.Kehilangan panas/heat loss atau juga bisa disebut kehilangan energi merupakan salah satu faktor penting yang sangat berpengaruh dalam mengidentifikasi efisiensi pada boiler.Untuk itu dilakukan studi analisa dengan perhitungan kehilangan panas dengan tujuan untuk mengetahui besarnya penurunan performance dan penyebab dari penurunan performance. Berdasarkan data dan analisa metode direct diketahui penurunan sebesar 21% pada kondisi normal (operasi 79% dan dari hasil perhitungan kehilangan panas indirect sebesar 16.68% efisiensi boiler sebesar 83.32% maka dari itu adanya kehilangan panas, perlu adanya perbaikan dalam control pengaturan bahan bakar dan udara yang masuk secara optimum dengan cara menggunakan Oxygen Trim Control yang berfungsi untuk mengukur konsentrasi oksigen pada cerobong dan secara otomatis mengatur oksigen pada udara yang masuk burner sehingga dihasilkan pembakaran dengan efisiensi yang optimal.dan dengan menggunakan economizer pada pemanasan awal suhu air umpan dapat menaikan efisiensi boiler.

  3. Hybrid Intelligent Warning System for Boiler tube Leak Trips

    Directory of Open Access Journals (Sweden)

    Singh Deshvin

    2017-01-01

    Full Text Available Repeated boiler tube leak trips in coal fired power plants can increase operating cost significantly. An early detection and diagnosis of boiler trips is essential for continuous safe operations in the plant. In this study two artificial intelligent monitoring systems specialized in boiler tube leak trips have been proposed. The first intelligent warning system (IWS-1 represents the use of pure artificial neural network system whereas the second intelligent warning system (IWS-2 represents merging of genetic algorithms and artificial neural networks as a hybrid intelligent system. The Extreme Learning Machine (ELM methodology was also adopted in IWS-1 and compared with traditional training algorithms. Genetic algorithm (GA was adopted in IWS-2 to optimize the ANN topology and the boiler parameters. An integrated data preparation framework was established for 3 real cases of boiler tube leak trip based on a thermal power plant in Malaysia. Both the IWSs were developed using MATLAB coding for training and validation. The hybrid IWS-2 performed better than IWS-1.The developed system was validated to be able to predict trips before the plant monitoring system. The proposed artificial intelligent system could be adopted as a reliable monitoring system of the thermal power plant boilers.

  4. Feasibility of recovery boiler in paper and pulp industry

    International Nuclear Information System (INIS)

    Rashid, H.

    2010-01-01

    in this paper feasibility of recovery boiler in terms of economics and environmental impacts in studied. Recovery boilers are employed in the pulp and paper industry where the cooking agent is recovered by burning black liquor. Cooking agent is exhausted due to the absorption of lignin (a burnable component) in cooking agent in the process of straw cooking. The process of recovery boiler is to remove lignin by combustion from black liquor, and heat is produced during the combustion of lignin which is used to produce steam. Recovery boiler is economical as it is recovering valuable chemicals and steam is produced as a byproduct. Steam from recovery boiler is also used for concentrating weak black liquor to concentrated black liquor recovering 50% of the utility water being used at the plant. The regenerated water in the form of foul condensate is reused in the process. The recovery of hazardous chemicals also reduces load of environmental pollution. Which otherwise can pollute the water reservoirs, and regeneration of water makes it environmentally friendly plant. Construction and challenges in operation of recovery boiler such as smelt-water explosion are also discussed in this paper. (author)

  5. On the design of residential condensing gas boilers

    Energy Technology Data Exchange (ETDEWEB)

    Naeslund, M.

    1997-02-01

    Two main topics are dealt with in this thesis. Firstly, the performance of condensing boilers with finned tube heat exchangers and premix burners is evaluated. Secondly, ways of avoiding condensate formation in the flue system are evaluated. In the first investigation, a transient heat transfer approach is used to predict performance of different boiler configurations connected to different heating systems. The smallest efficiency difference between heat loads and heating systems is obtained when the heat exchanger gives a small temperature difference between flue gases and return water, the heat transfer coefficient is low and the thermostat hysteresis is large. Taking into account heat exchanger size, the best boiler is one with higher heat transfer per unit area which only causes a small efficiency loss. The total heating cost at part load, including gas and electricity, has a maximum at the lowest simulated heat load. The heat supplied by the circulation heat pump is responsible for this. The second investigation evaluates methods of drying the flue gases. Reheating the flue gases in different ways and water removal in an adsorbent bed are evaluated. Reheating is tested in two specially designed boilers. The necessary reheating is calculated to approximately 100-150 deg C if an uninsulated masonry chimney is used. The tested boilers show that it is possible to design a proper boiler. The losses, stand-by and convective/radiative, must be kept at a minimum in order to obtain a high efficiency. 86 refs, 70 figs, 16 tabs

  6. Failure analysis of boiler tubes in lakhra coal power plant

    International Nuclear Information System (INIS)

    Shah, A.; Baluch, M.M.; Ali, A.

    2010-01-01

    Present work deals with the failure analysis of a boiler tube in Lakhra fluidized bed combustion power station. Initially, visual inspection technique was adopted to analyse the fractured surface. Detailed microstructural investigations of the busted boiler tube were carried out using light optical microscope and scanning electron microscope. The hardness tests were also performed. A 50 percent decrease in hardness of intact portion of the tube material and from area adjacent to failure was measured, which was found to be in good agreement with the wall thicknesses measured of the busted boiler tube i.e. 4 mm and 2 mm from unaffected portion and ruptured area respectively. It was concluded that the major cause of failure of boiler tube is erosion of material which occurs due the coal particles strike at the surface of the tube material. Since the temperature of boiler is not maintained uniformly. The variations in boiler temperature can also affect the material and could be another reason for the failure of the tube. (author)

  7. Heat transfer correlation development and assessment: a summary and assessment of return to nucleate boiling phenomena during blowdown tests conducted at the Idaho National Engineering Laboratory (INEL)

    International Nuclear Information System (INIS)

    Eaton, A.M.; Tolman, E.L.

    1979-04-01

    The data are presented which were obtained in Loss-of-Coolant Experiments (LOCE) at Idaho National Engineering Laboratory (INEL) which demonstrate the presence of cladding rewetting after the critical heat flux has been exceeded as a viable cooling mechanism during the blowdown phase of a LOCE. A brief review of the mechanisms associated with the boiling crisis and rewetting is also provided. The relevance of INEL LOCE rewetting data to nuclear reactor licensing Evaluation Model Requirements is considered, and the conclusion is made that the elimination of rewetting and return to nucleate boiling (RNB) in Evaluation Models represents a definite conservatism

  8. 46 CFR 52.01-2 - Adoption of section I of the ASME Boiler and Pressure Vessel Code.

    Science.gov (United States)

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Adoption of section I of the ASME Boiler and Pressure...) MARINE ENGINEERING POWER BOILERS General Requirements § 52.01-2 Adoption of section I of the ASME Boiler and Pressure Vessel Code. (a) Main power boilers and auxiliary boilers shall be designed, constructed...

  9. Analysis of limit cycling on a boiler feedwater control system

    International Nuclear Information System (INIS)

    Thomas, P.J.; Harrison, T.A.; Hollywell, P.D.

    1986-01-01

    During operation of the UKAEA Prototype Fast Reactor, it was found that oscillations sometimes occurred in the boiler feedwater systems. These were normally of relatively low amplitude, but led to the adoption of low controller gains so that control was rather slack. While control performance proved generally adequate for steady running, the lack of tight control of steam drum levels sometimes led to difficulties during periods when plant conditions were undergoing major change. The paper discusses the methods used to gain a full understanding of the phenomena occurring, and describes how that knowledge is being used to improve the control system so as to eliminate the limit cycling modes and ensure good control of steam drum levels. A noteworthy feature of the study was the use of two independent representations of plant behaviour: (i) a frequency response model, FWRFREQ, and (ii) a time-domain simulation model, PFRTDM. The simplified analysis of FWRFREQ proved to be of enormous value in identifying modes of system behaviour; PFRTDM was used as a detailed check on the accuracy and validity of the results obtained. (author)

  10. Condensing gas boilers for energy efficiency and reduction of CO2 and NOx

    International Nuclear Information System (INIS)

    Stewardson, E.

    1994-01-01

    The objectives of the study are: 1) to demonstrate the effectiveness of condensing gas boiler hot water system in reducing energy costs and pollution; 2) to illustrate the importance of marketing this technology to uninformed end users. The development of condensing boilers in the European Community, the materials used, product designs, key performance measures, and the types of applications suited to these products are outlined. Using calculations from a body of work produced by the Chartered Institute of Building Service Engineers in Britain, it is demonstrated how seasonal efficiency differs from combustion efficiency, and how the added capital cost for these boilers may be recovered within an acceptable commercial pay back period from fuel cost savings. Applying current NO x and CO 2 information from a body of the CE Technical Committees, the author show how these products can reduce pollution levels both from CO 2 and NO x . An example of marketing these products to a largely uninformed end user customer market is cited. 2 refs., 3 tabs., 12 figs. (orig.)

  11. Development of a pellet boiler with Stirling engine for m-CHP domestic application

    Energy Technology Data Exchange (ETDEWEB)

    Crema, Luigi; Alberti, Fabrizio; Bertaso, Alberto; Bozzoli, Alessandro [Fondazione Bruno Kessler (FBK), Povo, Trento (IT). Renewable Energies and Environmental Technologies Unit (REET)

    2011-12-15

    A new sustainable technology has been designed by Fondazione Bruno Kessler through its unit Renewable Energies and Environmental Technologies. This technology is realized integrating in a single system (1) a Stirling engine (mRT-1K) from a pre-engineering design of Allan J. Organ; (2) a micro-heat exchanger technology, to reduce the net transfer unit deficit on the hot side of the heat engine; (3) a customized pellet boiler, able to extract electrical and thermal power; and (4) a customized hydraulic circuit, connecting the cool side of the Stirling engine and the heat generation on the second section of the pellet boiler. The objective of this paper was to present a new technology for the micro-cogeneration of energy at a distributed level able to be integrated in domestic dwellings. Most part of the available biomass is used in buildings for the generation of thermal power for indoor heating and, in minor cases, for hot sanitary water. In the Province of Trento, 88% of the biomass is used for this purpose. The full system is actually under integration for the test phase and not yet tested. The first tests on the single components have confirmed preliminary results on the Stirling engine with respect to the tolerances, pressurization, and proper integration of the electrical generator-driven control system. The pellet boiler has been tested separately, confirming an overall thermal efficiency of 90%. (orig.)

  12. Advanced char burnout models for the simulation of pulverized coal fired boilers

    Energy Technology Data Exchange (ETDEWEB)

    T. Severin; S. Wirtz; V. Scherer [Ruhr-University, Bochum (Germany). Institute of Energy Plant Technology (LEAT)

    2005-07-01

    The numerical simulation of coal combustion processes is widely used as an efficient means to predict burner or system behaviour. In this paper an approach to improve CFD simulations of pulverized coal fired boilers with advanced coal combustion models is presented. In simple coal combustion models, first order Arrhenius rate equations are used for devolatilization and char burnout. The accuracy of such simple models is sufficient for the basic aspects of heat release. The prediction of carbon-in-ash is one aspect of special interest in the simulation of pulverized coal fired boilers. To determine the carbon-in-ash levels in the fly ash of coal fired furnaces, the char burnout model has to be more detailed. It was tested, in how far changing operating conditions affect the carbon-in-ash prediction of the simulation. To run several test cases in a short time, a simplified cellnet model was applied. To use a cellnet model for simulations of pulverized coal fired boilers, it was coupled with a Lagrangian particle model, used in CFD simulations, too. 18 refs., 5 figs., 5 tabs.

  13. DBSSP - A computer program for simulation of controlled circulation boiler and natural circulation boiler start up behavior

    International Nuclear Information System (INIS)

    Li Bin; Chen Tingkuan; Yang Dong

    2005-01-01

    In this paper, a computer program, Drum Boiler Start-up Simulation Program (DBSSP), is developed for simulating the start up behavior of controlled circulation and natural circulation boilers. The mathematical model developed here is based on the first principles of mass, energy and momentum conservations. In the boiler model, heat transfer in the waterwall, the superheater, the reheater and the economizer is simulated by the distributing parameter method, while heat transfer in the drum and the downcomer is simulated by lumped parameter analysis. The program can provide detailed flow and thermodynamic characteristics of the boiler components. The development of this program is based only on design data, so it can be used for any subcritical, controlled or natural circulation boiler. The simulation results were compared with experimental measurements, and good agreements between them were found. This program is expected to be useful for predicting the characteristics and the performance of controlled circulation and natural circulation boilers during the start up process. It also can be used to optimize a start up system for minimum start up time

  14. Evaluation of Gas Reburning and Low N0x Burners on a Wall Fired Boiler

    Energy Technology Data Exchange (ETDEWEB)

    None

    1998-07-01

    Under the U.S. Department of Energy's Clean Coal Technology Program (Round 3), a project was completed to demonstrate control of boiler NOX emissions and to a lesser degree, due to coal replacement, SO2 emissions. The project involved combining Gas Reburning with Low NOX Burners (GR-LNB) on a coal-fired electric utility boiler to determine if high levels of NO, reduction (70VO) could be achieved. Sponsors of the project included the U.S. Depatiment of Energy, the Gas Research Institute, Public Service Company of Colorado, Colorado Interstate Gas, Electric Power Research Institute, and the Energy and Environmental Research Corporation. The GR-LNB demonstration was petformed on Public Service Company of Colorado's (PSCO) Cherokee Unit #3, located in Denver, Colorado. This unit is a 172 MW~ wall-fired boiler that uses Colorado bituminous, low-sulfur coal. It had a baseline NO, emission level of 0.73 lb/1 OG Btu using conventional burners. Low NOX burners are designed to yield lower NOX emissions than conventional burners. However, the NOX control achieved with this technique is limited to 30-50Y0. Also, with LNBs, CO emissions can increase to above acceptable standards. Gas Reburning (GR) is designed to reduce NO, in the flue gas by staged fuel combustion. This technology involves the introduction of' natural gas into the hot furnace flue gas stream. When combined, GR and LNBs minimize NOX emissions and maintain acceptable levels of CO emissions. A comprehensive test program was completed, operating over a wide range of boiler conditions. Over 4,000 hours of operation were achieved, providing substantial data. Measurements were taken to quantify reductions in NOX emissions, the impact on boiler equipment and operability and factors influencing costs. The GR-LNB technology achieved good NO, emission reductions and the goals of the project were achieved. Although the performance of the low NOX burners (supplied by others) was less than expected, a NOX

  15. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Adams, Bradley [Univ. of Utah, Salt Lake City, UT (United States); Davis, Kevin [Univ. of Utah, Salt Lake City, UT (United States); Senior, Constance [Univ. of Utah, Salt Lake City, UT (United States); Shim, Hong Shim [Univ. of Utah, Salt Lake City, UT (United States); Otten, Brydger Van [Univ. of Utah, Salt Lake City, UT (United States); Fry, Andrew [Univ. of Utah, Salt Lake City, UT (United States); Wendt, Jost [Univ. of Utah, Salt Lake City, UT (United States); Eddings, Eric [Univ. of Utah, Salt Lake City, UT (United States); Paschedag, Alan [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Shaddix, Christopher [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Cox, William [Brigham Young Univ., Provo, UT (United States); Tree, Dale [Brigham Young Univ., Provo, UT (United States)

    2013-09-30

    ) Assessment of oxy-combustion impacts in two full-scale coal-fired utility boiler retrofits based on computational fluid dynamics (CFD) modeling of air-fired and oxygen-fired operation. This research determined that it is technically feasible to retrofit the combustion system in an air-fired boiler for oxy-fired operation. The impacts of CO{sub 2} flue gas recycle and burner design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) were minimal, with the exception of high sulfur levels resulting from untreated flue gas recycle with medium and high-sulfur coals. This work focused on combustion in the radiant and convective sections of the boiler and did not address boiler system integration issues, plant efficiencies, impacts on downstream air pollution control devices, or CO{sub 2} capture and compression. The experimental data, oxy-firing system principles and oxy-combustion process mechanisms provided by this work can be used by electric utilities, boiler OEMs, equipment suppliers, design firms, software vendors, consultants and government agencies to assess retrofit applications of oxy-combustion technologies to existing boilers and to guide development of new designs.

  16. Subsonic Constant-Area MHD Generator Experiments with the CNEN Blow-Down Loop Facility

    Energy Technology Data Exchange (ETDEWEB)

    Bertolini, E.; Gasparotto, M.; Gay, P.; Toschi, R. [Laboratorio Conversione Diretta, CNEN, Frascati (Italy)

    1968-11-15

    The design of the facility, described at the Salzburg Symposium, was somewhat modified following the results of the commissioning tests; the changes were mainly concerned with the thermal insulation, duct materials and caesium recovery system. The facility went into full operation in March 1967 and since then two series of MHD experiments, a total of twenty-six runs, have been performed. During the MHD runs the facility has been working mostly under the following operating conditions: stagnation temperature 1500 to 1800 Degree-Sign K; stagnation pressure-1 to 3 atm. abs.; mass How 50 to 150 g/sec; seeding 2 to 5 at.%- ; magnetic field 0 to 45 k G; Mach number 0.4 to 0.8; Hall parameter up to 6. The main purpose of the experiments was to study the performance of relatively small generators (cross-section 3 x 5 cm{sup 2}, length 8-20 cm) both when the non-equilibrium ionization is expected to be negligible and when it should be, in a very idealized model, relevant. As a first step, efforts were made to ascertain whether any of the unsatisfactory results reported in Salzburg, both for equilibrium and non-equilibrium generators, stemmed not from the basic functioning principle of an MHD small-scale generator but rather from some inadequacy of the experimental apparatus. Therefore particular attention was paid to: ceasium vaporization and mixing with helium; plasma insulation from ground; electrical insulation from ground and from each other of those electrically conductive parts of the facility which may, during the functioning, come into contact with the plasma; temperature control of the duct; purity level; duct materials; measurement system and control. In the equilibrium regime the Faraday field measured is very close to the ideal value and it reaches 80 V/cm (400 volts between electrodes); the Hall field still remains below the ideal value uB{beta}L (50% at {beta} = 3). The maximum Hall field was about 35 V/cm for a corresponding voltage of 600 V. Preionization

  17. Model-free adaptive control of supercritical circulating fluidized-bed boilers

    Science.gov (United States)

    Cheng, George Shu-Xing; Mulkey, Steven L

    2014-12-16

    A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

  18. Steam generators and waste heat boilers for process and plant engineers

    CERN Document Server

    Ganapathy, V

    2014-01-01

    Incorporates Worked-Out Real-World ProblemsSteam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel idea

  19. Performance of a pellet boiler fired with agricultural fuels

    International Nuclear Information System (INIS)

    Carvalho, Lara; Wopienka, Elisabeth; Pointner, Christian; Lundgren, Joakim; Verma, Vijay Kumar; Haslinger, Walter; Schmidl, Christoph

    2013-01-01

    Highlights: ► Performance evaluation of a pellet boiler operated with different agricultural fuels. ► Agricultural fuels could be burn in the tested boiler for a certain period of time. ► All the fuels (except straw and Sorghum) satisfied the European legal requirements. ► Boilers for burning agricultural fuels should have a flexible control system. - Abstract: The increasing demand for woody biomass increases the price of this limited resource, motivating the growing interest in using woody materials of lower quality as well as non-woody biomass fuels for heat production in Europe. The challenges in using non-woody biomass as fuels are related to the variability of the chemical composition and in certain fuel properties that may induce problems during combustion. The objective of this work has been to evaluate the technical and environmental performance of a 15 kW pellet boiler when operated with different pelletized biomass fuels, namely straw (Triticum aestivum), Miscanthus (Miscanthus × giganteus), maize (Zea mays), wheat bran, vineyard pruning (from Vitis vinifera), hay, Sorghum (Sorghum bicolor) and wood (from Picea abies) with 5% rye flour. The gaseous and dust emissions as well as the boiler efficiency were investigated and compared with the legal requirements defined in the FprEN 303-5 (final draft of the European standard 303-5). It was found that the boiler control should be improved to better adapt the combustion conditions to the different properties of the agricultural fuels. Additionally, there is a need for a frequent cleaning of the heat exchangers in boilers operated with agricultural fuels to avoid efficiency drops after short term operation. All the agricultural fuels satisfied the legal requirements defined in the FprEN 303-5, with the exception of dust emissions during combustion of straw and Sorghum. Miscanthus and vineyard pruning were the best fuels tested showing comparable emission values to wood combustion

  20. Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

    Energy Technology Data Exchange (ETDEWEB)

    Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

    2006-06-30

    Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

  1. Application of analytical capability to predict rapid cladding cooling and quench during the blowdown phase of a large break loss-of-coolant accident

    International Nuclear Information System (INIS)

    Aksan, S.N.; Tolman, E.L.; Nelson, R.A.

    1983-01-01

    Large-break Experiments L2-2 and L2-3 conducted in the Loss-of-Fluid Test (LOFT) facility experienced core-wide rapid quenches early in the blowdown transients. To further investigate rapid cladding quenches, separate effects experiments using Semiscale solid-type electric heater rods were conducted in the LOFT Test Support Facility (LTSF) over a wide range of inlet coolant conditions. The analytical capability to predict the cladding temperature response from selected LTSF experiments estimated to bound the hydraulic conditions causing the LOFT early blowdown quenches was investigated using the RELAP4 computer code and was shown to be acceptable over the film boiling cooldown phase. This analytical capability was then used to investigate the behavior of nuclear fuel rods under the same hydraulic conditions. The calculations show that, under rapid cooling conditions, the behaviors of nuclear and electrical heater rods are significantly different because the nuclear rods are conduction limited, while the electrical rods are convection limited

  2. Experiment data report for semiscale Mod-1 Tests S-01-4 and S-01-4A (isothermal blowdown with core resistance simulator)

    International Nuclear Information System (INIS)

    Zender, S.N.; Jensen, M.F.; Sackett, K.E.

    1975-03-01

    Recorded test data are presented for Tests S-01-4 and S-01-4A of the semiscale Mod-1 isothermal blowdown test series. These tests are among several semiscale Mod-1 experiments which are counterparts of the planned Loss-of-Fluid Test (LOFT) nonnuclear experiments. System hardware is representative of LOFT design based on volumetric scaling methods, and initial conditions duplicate those identified for the LOFT nonnuclear tests. Tests S-01-4 and S-01-4A employed an intact loop resistance that was similar to that of Test S-01-3 and low relative to that of Test S-01-2. An orificed structure was used in the pressure vessel to simulate the LOFT core simulator. The tests were initiated at initial isothermal conditions of about 2250 psig and 540 0 F by a simulated offset shear of the cold-leg broken-loop piping. During system depressurization, coolant was injected into the cold leg of the intact loop to provide data on the effects of emergency core cooling on system response. Following the blowdown portion of Test S-01-4, coolant spray was introduced into the pressure suppression tank to determine the response of the pressure suppression system. The uninterpreted data are presented. The data, presented in the form of graphs in engineering units, have been analyzed only to the extent necessary to assure that they are reasonable and consistent. (U.S.)

  3. Direct recovery of boiler residue by combustion synthesis.

    Science.gov (United States)

    Nourbaghaee, Homan; Ghaderi Hamidi, Ahmad; Pourabdoli, Mahdi

    2018-04-01

    Boiler residue (BR) of thermal power plants is one of the important secondary sources for vanadium production. In this research, the aluminothermic self-propagating high-temperature synthesis (SHS) was used for recovering the transition metals of BR for the first time. The effects of extra aluminum as reducing agent and flux to aluminum ratio (CaO/Al) were studied and the efficiency of recovery and presence of impurities were measured. Aluminothermic reduction of vanadium and other metals was carried out successfully by SHS without any foreign heat source. Vanadium, iron, and nickel principally were reduced and gone into metallic master alloy as SHS product. High levels of efficiency (>80%) were achieved and the results showed that SHS has a great potential to be an industrial process for BR recovery. SHS produced two useful products. Metallic master alloy and fused glass slag that is applicable for ceramic industries. SHS can also neutralize the environmental threats of BR by a one step process. Copyright © 2018 Elsevier Ltd. All rights reserved.

  4. Identification of boiler tube leak in PHWR by measuring short lived radioisotope Iodine-134 in boiler water using gamma spectrometric techniques

    International Nuclear Information System (INIS)

    Pal, P.K.; Bohra, R.C.

    2015-01-01

    The boiler tube made up of Monel-400 of RAPS-2 has failed on few occasions. Due to the failure of boiler tube, the active heavy water enters into boiler and feed water leading to contamination of radioactivity in secondary water circuit. The identification of boiler tube failure was done by measuring gamma ray activity of Iodine-134 in the boiler water with sample using gamma spectrometry with high purity germanium detector. In order to increase the sensitivity of the method 5 liters of Boiler water sample was passed through a plastic column containing 40 ml of anion resin and 10 ml of activated charcoal to capture the isotopes of Iodine in the anionic form and molecular form. Samples were collected from all 8 Boilers of RAPS-2. The activity of 134 I was shown only by Boiler - 5. No other boilers showed any activity of 134 I. This indicated that Boiler - 5 had leaky tubes. The leaky hairpin of boiler - 5 was identified by measuring Tritium and IP in the riser and down comer of all 10 HXs. On the basis of Tritium and IP result, HX-7 was identified as leaky hairpin. (author)

  5. Relations between combustion, deposition, flue gas temperatures and corrosion in straw-fired boilers

    DEFF Research Database (Denmark)

    Montgomery, Melanie

    2004-01-01

    ABSTRACT: Additives trials in three different plants, Sønderborg waste incineration plant and Ensted woodchip and straw firing boiler, are described. Both aluminium silicate containing additives and ammonium sulphate was tested. At Sønderborg, there was a drastic decrease in Cl deposition when...... using an aluminium silicate additive, however the relative chlorine content of the deposits was unchanged. At Ensted woodchip plant, a dosage level of additives was reached which reduced the chlorine flux. For straw firing where the chlorine level in the fuel is higher and the fuel load is greater...

  6. The power consumption of mural central heating boilers; La consommation electrique des chaudieres murales

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    1997-10-01

    Two huge campaigns of measurements in the residential sector have revealed the unsuspected level of power consumption of heating and ventilation auxiliaries. It is important to know these levels in order to reduce them as they can significantly increase the energy bill of the lodging. This paper analyzes the case of mural central heating boilers with their auxiliaries: circulating pump of the heating loop and of the sanitary hot water production, ventilation systems, impact of the type of control system used (programmable clock, thermostat or none), annual and seasonal power consumption and the different solutions to reduce these over-consumptions. (J.S.)

  7. Energy and emission aspects of co-combustion solid recovered fuel with coal in a stoker boiler

    Science.gov (United States)

    Wasielewski, Ryszard; Głód, Krzysztof; Telenga-Kopyczyńska, Jolanta

    2018-01-01

    The results of industrial research on co-combustion of solid recovered fuel (SRF) with hard coal in a stoker boiler type WR-25 has been presented. The share of SRF in the fuel mixture was 10%. During the co-combustion of SRF, no technological disturbances or significant reduction in energy efficiency of the boiler were noted. Obtained SO2, NOx and CO emissions were comparable with coal combustion but dust emissions increased. During combustion of the coal mixture with a 10% share of SRF in the test boiler WR-25, the emission standards established for the combustion of the dedicated fuel were met. However, comparison of obtained emission results with the emission standards established for co-incineration of waste, revealed the exceedance of permissible levels of HCl, dust, heavy metals, dioxins and furans. Additionally, the residence time of flue gases in over 850°C conditions for the test boiler WR-25 was too short (1.3 seconds) in refer to the legislative requirements (2 seconds) for the thermal conversion of waste.

  8. Calculation of reaction forces in the boiler supports using the method of equivalent stiffness of membrane wall.

    Science.gov (United States)

    Sertić, Josip; Kozak, Dražan; Samardžić, Ivan

    2014-01-01

    The values of reaction forces in the boiler supports are the basis for the dimensioning of bearing steel structure of steam boiler. In this paper, the application of the method of equivalent stiffness of membrane wall is proposed for the calculation of reaction forces. The method of equalizing displacement, as the method of homogenization of membrane wall stiffness, was applied. On the example of "Milano" boiler, using the finite element method, the calculation of reactions in the supports for the real geometry discretized by the shell finite element was made. The second calculation was performed with the assumption of ideal stiffness of membrane walls and the third using the method of equivalent stiffness of membrane wall. In the third case, the membrane walls are approximated by the equivalent orthotropic plate. The approximation of membrane wall stiffness is achieved using the elasticity matrix of equivalent orthotropic plate at the level of finite element. The obtained results were compared, and the advantages of using the method of equivalent stiffness of membrane wall for the calculation of reactions in the boiler supports were emphasized.

  9. A bottom-up method to develop pollution abatement cost curves for coal-fired utility boilers

    International Nuclear Information System (INIS)

    Vijay, Samudra; DeCarolis, Joseph F.; Srivastava, Ravi K.

    2010-01-01

    This paper illustrates a new method to create supply curves for pollution abatement using boiler-level data that explicitly accounts for technology cost and performance. The Coal Utility Environmental Cost (CUECost) model is used to estimate retrofit costs for five different NO x control configurations on a large subset of the existing coal-fired, utility-owned boilers in the US. The resultant data are used to create technology-specific marginal abatement cost curves (MACCs) and also serve as input to an integer linear program, which minimizes system-wide control costs by finding the optimal distribution of NO x controls across the modeled boilers under an emission constraint. The result is a single optimized MACC that accounts for detailed, boiler-specific information related to NO x retrofits. Because the resultant MACCs do not take into account regional differences in air-quality standards or pre-existing NO x controls, the results should not be interpreted as a policy prescription. The general method as well as NO x -specific results presented here should be of significant value to modelers and policy analysts who must estimate the costs of pollution reduction.

  10. An approach to optimization of the choice of boiler steel grades as to a mixed-integer programming problem

    International Nuclear Information System (INIS)

    Kler, Alexandr M.; Potanina, Yulia M.

    2017-01-01

    One of the ways to enhance the energy efficiency of thermal power plants is to increase thermodynamic parameters of steam. A sufficient level of reliability and longevity can be provided by the application of advanced construction materials (in particular, high-alloy steel can be used to manufacture the most loaded heating surfaces of a boiler unit). A rational choice of technical and economic parameters of energy plants as the most complex technical systems should be made using the methods of mathematical modeling and optimization. The paper considers an original approach to an economically sound optimal choice of steel grade to manufacture heating surfaces for boiler units. A case study of optimization of the discrete-continuous parameters of an energy unit operating at ultra-supercritical steam parameters, in combination with construction of a variant selection tree is presented. - Highlights: • A case study on optimization of an ultra-supercritical power plant is demonstrated. • Optimization is based on the minimization of electricity price. • An approach is proposed to optimize the selection of boiler steel grades. • The approach is based on the construction of a variant tree. • The selection of steel grades for a boiler unit is shown.

  11. Calculation of Reaction Forces in the Boiler Supports Using the Method of Equivalent Stiffness of Membrane Wall

    Directory of Open Access Journals (Sweden)

    Josip Sertić

    2014-01-01

    Full Text Available The values of reaction forces in the boiler supports are the basis for the dimensioning of bearing steel structure of steam boiler. In this paper, the application of the method of equivalent stiffness of membrane wall is proposed for the calculation of reaction forces. The method of equalizing displacement, as the method of homogenization of membrane wall stiffness, was applied. On the example of “Milano” boiler, using the finite element method, the calculation of reactions in the supports for the real geometry discretized by the shell finite element was made. The second calculation was performed with the assumption of ideal stiffness of membrane walls and the third using the method of equivalent stiffness of membrane wall. In the third case, the membrane walls are approximated by the equivalent orthotropic plate. The approximation of membrane wall stiffness is achieved using the elasticity matrix of equivalent orthotropic plate at the level of finite element. The obtained results were compared, and the advantages of using the method of equivalent stiffness of membrane wall for the calculation of reactions in the boiler supports were emphasized.

  12. Energy and emission aspects of co-combustion solid recovered fuel with coal in a stoker boiler

    Directory of Open Access Journals (Sweden)

    Wasielewski Ryszard

    2018-01-01

    Full Text Available The results of industrial research on co-combustion of solid recovered fuel (SRF with hard coal in a stoker boiler type WR-25 has been presented. The share of SRF in the fuel mixture was 10%. During the co-combustion of SRF, no technological disturbances or significant reduction in energy efficiency of the boiler were noted. Obtained SO2, NOx and CO emissions were comparable with coal combustion but dust emissions increased. During combustion of the coal mixture with a 10% share of SRF in the test boiler WR-25, the emission standards established for the combustion of the dedicated fuel were met. However, comparison of obtained emission results with the emission standards established for co-incineration of waste, revealed the exceedance of permissible levels of HCl, dust, heavy metals, dioxins and furans. Additionally, the residence time of flue gases in over 850°C conditions for the test boiler WR-25 was too short (1.3 seconds in refer to the legislative requirements (2 seconds for the thermal conversion of waste.

  13. A statistical estimator for the boiler power and its related parameters

    International Nuclear Information System (INIS)

    Tang, H.

    2001-01-01

    To determine the boiler power accurately is important for both controlling the plant and maximizing the plant productivity. There are two computed boiler powers for each boiler. They are steam based boiler power and feedwater based boiler power. The steam based boiler power is computed as the enthalpy difference between the feedwater enthalpy and the boiler steam enthalpy. The feedwater based boiler power is computed as enthalpy absorbed by the feedwater. The steam based boiler power is computed in RRS program and used in calibrating the measured reactor power, while the feedwater based boiler power is computed in CSTAT program and used for indication. Since the steam based boiler power is used as feedback in the reactor control, it is chosen to be the one estimated in this work. Because the boiler power employs steam flow, feedwater flow and feedwater temperature measurements, and because any measurement contains constant or drifting noise and bias, the reconciliation and rectification procedures are needed to determine the boiler power more accurately. A statistic estimator is developed to perform the function of data reconciliation, gross error detection and instruments performance monitoring

  14. Analysis of a waste-heat boiler by CFD simulation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yongziang; Jokilaakso, A. [Helsinki Univ. of Technology, Otaniemi (Finland)

    1996-12-31

    Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

  15. How much Energy is Embodied in your Central Heating Boiler?

    Science.gov (United States)

    Koubogiannis, D.; Nouhou, C.

    2016-11-01

    Life Cycle Analysis (LCA) is an important tool in current research to quantitatively assess energy consumption and environmental impact of a building. In the context of LCA, the Embodied Energy (EE) related to the building and the corresponding Embodied CO2 emissions are valuable data. In such a case, these data concern the constitutive materials of the building and any subsystem, component or equipment in it. Usually, after calculating the mass of these materials, embodied energy values are estimated multiplying them by the corresponding EE coefficients concerning the production of these materials (EEMP). However, apart from transportation energy costs, another part of EE is that consumed for the manufacturing of any item as a finished product. The present work focuses on the manufacturing EE (EEMFG) of central heating boilers in Hellenic dwellings. Six typical boilers of different types are studied. Each of them is analyzed to its constitutive materials and its EEMP is estimated. For four of them, the boiler house where it was constructed in Greece was visited and data were collected. Based on them the corresponding boiler EEMFG values are estimated. The results concerning the EE for material production and manufacturing, as well as the results concerning the corresponding ECO2 values are discussed and assessed. Benchmark values correlating EE and ECO2 with the mass or the heat rate of the boiler are extracted.

  16. Slagging in a pulverised-coal-fired boiler

    Energy Technology Data Exchange (ETDEWEB)

    Devir, G.P.; Pohl, J.H.; Creelman, R.A. [University of Queensland, St. Lucia, Qld. (Australia). Dept. of Chemical Engineering

    2000-07-01

    This paper describes a technique to evaluate the severity of slagging of a coal in a pulverised-coal-fired boiler. There are few data in the literature on the nature of in-situ boiler slags, their rate of growth and/or their strength properties relevant to sootblowing. The latter is thought to be of more concern to boiler operators and gives rise to the significance of selecting suitable strength tests. As well as standardised methods for characterising pulverised coal performance in a boiler, several novel and less popular techniques are discussed in detail. A suite of three sub-bituminous coals from the Callide Coalfields, Biloela (600 km north of Brisbane), has been selected for slagging tests in the 350 MW{sub e} units of Callide 'B' power station. Disposable air-cooled mild steel slagging probes have been constructed to simulate the conditions for deposit formation in the boiler region. To date, tests for one of these coals has been completed and preliminary results are presented. Once testing for the remaining coals has been completed, it is anticipated that the differences exhibited in deposit growth and strength may be correlated with typical variations in physical and chemical properties of the pulverised coal.

  17. Analysis of a waste-heat boiler by CFD simulation

    Energy Technology Data Exchange (ETDEWEB)

    Yang, Yongziang; Jokilaakso, A [Helsinki Univ. of Technology, Otaniemi (Finland)

    1997-12-31

    Waste-heat boilers play important roles in the continuous operation of a smelter and in the conservation of energy. However, the fluid flow and heat transfer behaviour has not been well studied, concerning the boiler performance and design. This presentation describes simulated gas flow and heat transfer of a waste-heat boiler in the Outokumpu copper flash smelting process. The governing transport equations for the conservation of mass, momentum and enthalpy were solved with a commercial CFD-code PHOENICS. The standard k-{epsilon} turbulence model and a composite-flux radiation model were used in the computations. The computational results show that the flow is strongly recirculating and distinctly three-dimensional in most part of the boiler, particularly in the radiation section. The predicted flow pattern and temperature distribution were in a good agreement with laboratory models and industrial measurements. The results provide detailed information of flow pattern, the temperature distribution and gas cooling efficiency. The CFD proved to be a useful tool in analysing the boiler operation. (author)

  18. Studies Concerning Water-Surface Deposits in Recovery Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Strandberg, O; Arvesen, J; Dahl, L

    1971-11-15

    The Feed-water Committee of the Stiftelsen Svensk Cellulosaforskning (Foundation for Swedish Cellulose Research) has initiated research and investigations which aim to increase knowledge about water-surface deposits in boiler tubes, and the resulting risks of gas-surface corrosion in chemical recovery boilers (sulphate pulp industry). The Committee has arranged with AB Atomenergi, Studsvik, for investigations into the water-surface deposits on tubes from six Scandinavian boilers. These investigations have included direct measurements of the thermal conductivity of the deposits, and determinations of their quantity, thickness and structure have been carried out. Previous investigations have shown that gas-surface corrosion can occur at tube temperatures above 330 deg C. The measured values for the thermal conductivity of the deposits indicate that even with small quantities of deposit (c. 1 g/dm2 ) and a moderate boiler pressure (40 atm), certain types of deposit can give rise to the above-mentioned surface temperature, at which the risk of gas-surface corrosion becomes appreciable. For higher boiler pressures the risk is great even with a minimal layer of deposit. The critical deposit thickness can be as low as 0.1 mm

  19. Computational Modeling and Assessment Of Nanocoatings for Ultra Supercritical Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Gandy, David W. [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Shingledecker, John P. [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

    2011-05-11

    Coal-fired power plants are a significant part of the nation's power generating capacity, currently accounting for more than 55% of the country's total electricity production. Extending the reliable lifetimes of fossil fired boiler components and reducing the maintenance costs are essential for economic operation of power plants. Corrosion and erosion are leading causes of superheater and reheater boiler tube failures leading to unscheduled costly outages. Several types of coatings and weld overlays have been used to extend the service life of boiler tubes; however, the protection afforded by such materials was limited approximately one to eight years. Power companies are more recently focused in achieving greater plant efficiency by increasing steam temperature and pressure into the advanced-ultrasupercritical (A-USC) condition with steam temperatures approaching 760°C (1400°F) and operating pressures in excess of 35MPa (5075 psig). Unfortunately, laboratory and field testing suggests that the resultant fireside environment when operating under A-USC conditions can potentially cause significant corrosion to conventional and advanced boiler materials1-2. In order to improve reliability and availability of fossil fired A-USC boilers, it is essential to develop advanced nanostructured coatings that provide excellent corrosion and erosion resistance without adversely affecting the other properties such as toughness and thermal fatigue strength of the component material.

  20. Investing in efficient industrial boiler systems in China and Vietnam

    International Nuclear Information System (INIS)

    Yang Ming; Dixon, Robert K.

    2012-01-01

    Energy efficiency in industrial boiler steam systems can be very low due to old technologies, improper design and non-optimal operation of the steam systems. Solutions include efficiency assessments and investments in steam system optimizations, education and training for operators of the systems. This paper presents case studies on assessing and investing in boiler steam systems in China and Vietnam. Methodologies and approaches for data collection and analyses were designed specifically for each of the two countries. This paper concludes: (1) investing in energy efficiency in industrial boiler steam system in China and Vietnam are cost effective; (2) government should not sent national energy efficiency standards lower than that of energy companies or energy equipment manufactures. - Highlights: ► GEF successfully catalyzed investment in industrial energy efficiency boilers in China in 1990s. ► With about $100 million of investment by the GEF/World Bank/Chinese government, the project will mitigate 40 million tons of CO 2 by 2019. ► This generated lowest unit cost of carbon reduction in the world: about $2.5 per ton of CO 2 mitigation. ► Investing in energy efficiency in industrial boiler steam system today in Vietnam will be the same cost effective as in China: $2.1 per ton of CO 2 mitigation.

  1. Corrosion behaviour of boiler tube materials during combustion of fuels containing Zn and Pb

    Energy Technology Data Exchange (ETDEWEB)

    Bankiewicz, D.

    2012-11-01

    Many power plants burning challenging fuels such as waste-derived fuels experience failures of the superheaters and/or increased waterwall corrosion due to aggressive fuel components already at low temperatures. To minimize corrosion problems in waste-fired boilers, the steam temperature is currently kept at a relatively low level which drastically limits power production efficiency. The elements found in deposits of waste and waste-derived fuels burning boilers that are most frequently associated with high-temperature corrosion are: Cl, S, and there are also indications of Br; alkali metals, mainly K and Na, and heavy metals such as Pb and Zn. The low steam pressure and temperature in waste-fired boilers also influence the temperature of the waterwall steel which is nowadays kept in the range of 300 deg C - 400 deg C. Alkali chloride (KCl, NaCl) induced high-temperature corrosion has not been reported to be particularly relevant at such low material temperatures, but the presence of Zn and Pb compounds in the deposits have been found to induce corrosion already in the 300 deg C - 400 deg C temperature range. Upon combustion, Zn and Pb may react with Cl and S to form chlorides and sulphates in the flue gases. These specific heavy metal compounds are of special concern due to the formation of low melting salt mixtures. These low melting, gaseous or solid compounds are entrained in the flue gases and may stick or condense on colder surfaces of furnace walls and superheaters when passing the convective parts of the boiler, thereby forming an aggressive deposit. A deposit rich in heavy metal (Zn, Pb) chlorides and sulphates increases the risk for corrosion which can be additionally enhanced by the presence of a molten phase. The objective of this study was to obtain better insight into high-temperature corrosion induced by Zn and Pb and to estimate the behaviour and resistance of some boiler superheater and waterwall materials in environments rich in those heavy metals

  2. New configurations of a heat recovery absorption heat pump integrated with a natural gas boiler for boiler efficiency improvement

    International Nuclear Information System (INIS)

    Qu, Ming; Abdelaziz, Omar; Yin, Hongxi

    2014-01-01

    Highlights: • Thermal and heat transfer models of absorption heat pumps driven by exhaust gas, hot water, or natural gas. • Natural gas boiler combustion model. • Heat exchanger for condensing. • Experimental data of a hot water absorption heat pump. • Economic assessment of heat recovery absorption heat pump for improving natural gas boilers. - Abstract: Conventional natural gas-fired boilers exhaust flue gas direct to the atmosphere at 150–200 °C, which, at such temperatures, contains large amount of energy and results in relatively low thermal efficiency ranging from 70% to 80%. Although condensing boilers for recovering the heat in the flue gas have been developed over the past 40 years, their present market share is still less than 25%. The major reason for this relatively slow acceptance is the limited improvement in the thermal efficiency of condensing boilers. In the condensing boiler, the temperature of the hot water return at the range of 50–60 °C, which is used to cool the flue gas, is very close to the dew point of the water vapor in the flue gas. Therefore, the latent heat, the majority of the waste heat in the flue gas, which is contained in the water vapor, cannot be recovered. This paper presents a new approach to improve boiler thermal efficiency by integrating absorption heat pumps with natural gas boilers for waste heat recovery (HRAHP). Three configurations of HRAHPs are introduced and discussed. The three configurations are modeled in detail to illustrate the significant thermal efficiency improvement they attain. Further, for conceptual proof and validation, an existing hot water-driven absorption chiller is operated as a heat pump at operating conditions similar to one of the devised configurations. An overall system performance and economic analysis are provided for decision-making and as evidence of the potential benefits. These three configurations of HRAHP provide a pathway to achieving realistic high-efficiency natural

  3. On synthesis and optimization of steam system networks. 1. Sustained boiler efficiency

    CSIR Research Space (South Africa)

    Majozi, T

    2010-08-01

    Full Text Available situations. This paper presents a process integration technique for network synthesis using conceptual and mathematical analysis without compromising boiler efficiency. It was found that the steam flow rate to the HEN could be reduced while maintaining boiler...

  4. Lagisza, world's largest CFB boiler, begins commercial operation

    Energy Technology Data Exchange (ETDEWEB)

    Nuortimo, K. [Foster Wheeler, Varkaus (Finland)

    2010-04-15

    Early operating experience with the Lagisza circulating fluidised bed (CFB) boiler in Poland - the world's largest such boiler to date, and also the first one with supercritical steam conditions - has been positive. 3 figs., 4 tabs.

  5. Final Report, Materials for Industrial Heat Recovery Systems, Tasks 3 and 4 Materials for Heat Recovery in Recovery Boilers

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, James R.; Kish, Joseph R.; Singh, Preet M.; Sarma, Gorti B.; Yuan, Jerry; Gorog, J. Peter; Frederick, Laurie A.; Jette, Francois R.; Meisner, Roberta A.; Singbeil, Douglas L.

    2007-12-31

    The DOE-funded project on materials for industrial heat recovery systems included four research tasks: materials for aluminum melting furnace recuperator tubes, materials and operational changes to prevent cracking and corrosion of the co-extruded tubes that form primary air ports in black liquor recovery boilers, the cause of and means to prevent corrosion of carbon steel tubes in the mid-furnace area of recovery boilers, and materials and operational changes to prevent corrosion and cracking of recovery boiler superheater tubes. Results from studies on the latter two topics are given in this report while separate reports on results for the first two tasks have already been published. Accelerated, localized corrosion has been observed in the mid-furnace area of kraft recovery boilers. This corrosion of the carbon steel waterwall tubes is typically observed in the vicinity of the upper level of air ports where the stainless clad co-extruded wall tubes used in the lower portion of the boiler are welded to the carbon steel tubes that extend from this transition point or “cut line” to the top of the boiler. Corrosion patterns generally vary from one boiler to another depending on boiler design and operating parameters, but the corrosion is almost always found within a few meters of the cut line and often much closer than that. This localized corrosion results in tube wall thinning that can reach the level where the integrity of the tube is at risk. Collection and analysis of gas samples from various areas near the waterwall surface showed reducing and sulfidizing gases were present in the areas where corrosion was accelerated. However, collection of samples from the same areas at intervals over a two year period showed the gaseous environment in the mid-furnace section can cycle between oxidizing and reducing conditions. These fluctuations are thought to be due to gas flow instabilities and they result in an unstable or a less protective scale on the carbon steel

  6. Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

    Energy Technology Data Exchange (ETDEWEB)

    DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

    1996-08-01

    Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

  7. DYMEL code for prediction of dynamic stability limits in boilers

    International Nuclear Information System (INIS)

    Deam, R.T.

    1980-01-01

    Theoretical and experimental studies of Hydrodynamic Instability in boilers were undertaken to resolve the uncertainties of the existing predictive methods at the time the first Advanced Gas Cooled Reactor (AGR) plant was commissioned. The experiments were conducted on a full scale electrical simulation of an AGR boiler and revealed inadequacies in existing methods. As a result a new computer code called DYMEL was developed based on linearisation and Fourier/Laplace Transformation of the one-dimensional boiler equations in both time and space. Beside giving good agreement with local experimental data, the DYMEL code has since shown agreement with stability data from the plant, sodium heated helical tubes, a gas heated helical tube and an electrically heated U-tube. The code is now used widely within the U.K. (author)

  8. Engineering and economic aspects of centalized heating from nuclear boilers

    International Nuclear Information System (INIS)

    Emel'yanov, I.Ya.; Baturov, B.B.; Korytnikov, V.P.; Koryakin, Yu.I.; Chernyaev, V.A.; Kovylyanskij, Ya.A.; Galaktionov, I.V.

    1979-01-01

    Some engineering and economic aspects for deployment of centralized nuclear boilers (NB) in the USSR are considered. Engineering, maintenance and economic features of NB as compared to organic-fuelled boilers and nuclear thermal power plants are discussed. Among major factors governing economic efficiency of NB underlined are oraganic fuel costs, reactor unit power, location relative to heat-consuming centres and capacity factor. It is concluded that NB can be economical for heating large consumers (more than 1500 G kal/hr). At the periphery NB can be competitive already at reactor unit power of several MWth. The development of HTGR type reactor-based nuclear-chemical boilers and lines for heat transport in a chemically bound state (e.g., CH 4 → H 2 +CO 2 +CO → CH 4 ) opens the way for a substantial breakthrow in the centralized NB efficiency

  9. Optimal Combustion Conditions for a Small-scale Biomass Boiler

    Directory of Open Access Journals (Sweden)

    Viktor Plaček

    2012-01-01

    Full Text Available This paper reports on an attempt to achieve maximum efficiency and lowest possible emissions for a small-scale biomass boiler. This aim can be attained only by changing the control algorithm of the boiler, and in this way not raising the acquisition costs for the boiler. This paper describes the experimental facility, the problems that arose while establishing the facility, and how we have dealt with them. The focus is on discontinuities arising after periodic grate sweeping, and on finding the parameters of the PID control loops. Alongside these methods, which need a lambda probe signal for proper functionality, we inroduce another method, which is able to intercept the optimal combustion working point without the need to use a lambda sensor.

  10. The heat exchanger of small pellet boiler for phytomass

    Science.gov (United States)

    Mičieta, Jozef; Lenhard, Richard; Jandačka, Jozef

    2014-08-01

    Combustion of pellets from plant biomass (phytomass) causes various troubles. Main problem is slagging ash because of low melting temperature of ash from phytomass. This problem is possible to solve either improving energetic properties of phytomass by additives or modification of boiler construction. A small-scale boiler for phytomass is different in construction of heat exchanger and furnace mainly. We solve major problem - slagging ash, by decreasing combustion temperature via redesign of pellet burner and boiler body. Consequence of lower combustion temperature is also lower temperature gradient of combustion gas. It means that is necessary to design larger heat exchanging surface. We plane to use underfed burner, so we would utilize circle symmetry heat exchanger. Paper deals design of heat exchanger construction with help of CFD simulation. Our purpose is to keep uniform water flux and combustion gas flux in heat exchanger without zone of local overheating and excess cooling.

  11. COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS; TOPICAL

    International Nuclear Information System (INIS)

    Christopher J. Zygarlicke; Donald P. McCollor; Steven A. Benson; Jay R. Gunderson

    2001-01-01

    The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems

  12. Mekanisme Proses Pemanasan Air Di Dalam Boiler Dengan Mempergunakan Heater Tambahan Untuk Efisiensi Pembakaran

    OpenAIRE

    Helmon Sihombing

    2010-01-01

    Pada proses pemanasan air, air yang berasal dari raw water (air tanah) tidak langsung dibakar didalam boiler. dalam hal ini digunakan peralatan instrumen Deaerator dan economizer yang berfungsi untuk pemanasan awal sebelum dibakar didalam boiler. Fungsi deaerator dan economizer ini adalah sebagai komponen pembantu untuk memanaskan air sebelum dibakar didalam boiler. Apabila pemanasan air langsung dilakukan didalam boiler maka akan membutuhkan waktu yang cukup lama dan menggunakan bahan b...

  13. High Efficiency - Reduced Emissions Boiler Systems for Steam, Heat, and Processing

    Science.gov (United States)

    2012-07-01

    enable energy saving necessary for obtaining Energy Star certification for the whole boiler system. Widespread boiler control updates could be possible...adaptability to different boiler and oil/gas burner configurations, and extensibility to operation with nonconventional fuels (e.g., biogas and syngas...typically operating below or slightly above 80%. Higher efficiency improvements can certainly be obtained via boiler replacement and adoption of

  14. Modelling of a one pass smoke tube boiler

    DEFF Research Database (Denmark)

    Karstensen, Claus M. S.; Sørensen, Kim

    2004-01-01

    A nonlinear state-space model with five states describing a one pass smoke tube boiler has been formulated. By means of mass- and energy-balance the model describes the dynamics of the Furnace, the Convection Zone and the Water/Steam Part and the three sub models are merged into an overall model....... The model is further linearized for use in a linear control design. The simulations have been carried out by means of MATLAB/SIMULINK and the models have been verified with measurements from a full scale boiler plant. Parameters in the model that are difficult to calculate have been estimated and the method...

  15. Heat losses in power boilers caused by thermal bridges

    Directory of Open Access Journals (Sweden)

    Kocot Monika

    2017-01-01

    Full Text Available In this article the analysis of heat losses caused by thermal bridges that occur in the steam boiler OP-140 is presented. Identification of these bridges were conducted with use of thermographic camera. Heat losses were evaluated based on methodology of VDI 4610 standard, but instead of its simplified equations, criterial equations based on Nusselt number were used. Obtained values of annual heat losses and heat flux density corresponding to the fully insulated boiler surfaces were compared to heat losses generated by thermal bridges located in the same areas. The emphasis is put on the role of industrial insulation in heat losses reduction.

  16. High Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Henriksen, Niels; Montgomery, Melanie; Hede Larsen, Ole

    2002-01-01

    condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. To avoid such high corrosion rates, woodchip...... has also been utilised as a fuel. Combustion of woodchip results in a smaller amount of ash, and potassium and chlorine are present in lesser amounts. However, significant corrosion rates were still seen. A case study of a woodchip fired boiler is described. The corrosion mechanisms in both straw-fired...... and woodchip fired boilers are discussed....

  17. A METHOD FOR EXERGY ANALYSIS OF SUGARCANE BAGASSE BOILERS

    Directory of Open Access Journals (Sweden)

    CORTEZ L.A.B.

    1998-01-01

    Full Text Available This work presents a method to conduct a thermodynamic analysis of sugarcane bagasse boilers. The method is based on the standard and actual reactions which allows the calculation of the enthalpies of each process subequation and the exergies of each of the main flowrates participating in the combustion. The method is presented using an example with real data from a sugarcane bagasse boiler. A summary of the results obtained is also presented together based on the 1st Law of Thermodynamics analysis, the exergetic efficiencies, and the irreversibility rates. The method presented is very rigorous with respect to data consistency, particularly for the flue gas composition.

  18. Physical and chemical characterization of residential oil boiler emissions.

    Science.gov (United States)

    Hays, Michael D; Beck, Lee; Barfield, Pamela; Lavrich, Richard J; Dong, Yuanji; Vander Wal, Randy L

    2008-04-01

    The toxicity of emissions from the combustion of home heating oil coupled with the regional proximity and seasonal use of residential oil boilers (ROB) is an important public health concern. Yet scant physical and chemical information about the emissions from this source is available for climate and air quality modeling and for improving our understanding of aerosol-related human health effects. The gas- and particle-phase emissions from an active ROB firing distillate fuel oil (commonly known as diesel fuel) were evaluated to address this deficiency. Ion chromatography of impactor samples showed that the ultrafine ROB aerosol emissions were approximately 45% (w/w) sulfate. Gas chromatography-mass spectrometry detected various n-alkanes at trace levels, sometimes in accumulation mode particles, and out of phase with the size distributions of aerosol mass and sulfate. The carbonaceous matter in the ROB aerosol was primarily light-adsorbing elemental carbon. Gas chromatography-atomic emission spectroscopy measured a previously unrecognized organosulfur compound group in the ROB aerosol emissions. High-resolution transmission electron microscopy of ROB soot indicated the presence of a highly ordered primary particle nanostructure embedded in larger aggregates. Organic gas emissions were measured using EPA Methods TO-15 and TO-11A. The ROB emitted volatile oxygenates (8 mg/(kg of oil burned)) and olefins (5 mg/(kg of oil burned)) mostly unrelated to the base fuel composition. In the final analysis, the ROB tested was a source of numerous hazardous air pollutants as defined in the Clean Air Act Amendments. Approximations conducted using emissions data from the ROB tests show relatively low contributions to a regional-level anthropogenic emissions inventory for volitile organic compounds, PM2.5, and SO2 mass.

  19. Evaluation of SG blowdown demineralizer performance by replacement of ammonia with ethanolamine as a PWR secondary pH control agent

    Energy Technology Data Exchange (ETDEWEB)

    Rhee, I.H. [Department of Materials and Chemical Engineering, Soonchunhyang Univ. (Korea, Republic of); Yim, S.J. [Operation Management Team, Korea Hydro and Nuclear Power Co. Ltd., Seoul (Korea, Republic of)

    2002-07-01

    Four Korean PWR plants have adopted ethanolamine (ETA) as a secondary pH control agent to increase the pH at the liquid phase, which raises the pH in the SG blowdown system. The run time of the SG blowdown demineralizer can be reduced by the increased number of ionic chemical species primarily due to ETA. Contrary to the possible prevention of SG degradation, the replacement of ammonia with ETA results in the water chemistry difficulties and more frequent generation of spent resin. A comprehensive experimental data set for binary, ternary, quaternary, and quinary cation and anion adsorption was developed from small-volume batch tests at total cation or anion concentrations of 0.01 and 0.05 N to obtain the selectivity coefficients of many cations and anions normally present in the PWR secondary system water. In addition, the kinetic study using the bench-scale column was performed to examine the breakthrough point of an ion and to calculate the ratio of inlet to outlet concentration at the column, so called Decontamination Factor, in the different background electrolyte. The batch equilibrium tests indicated that the ion selectivity is higher for an ion of higher valence and is not uniform in the different composition and ionic strength. The preference of an ion on ion exchange resin rather tends to be lower with higher ionic strength. The leakage of an ion from the ion exchange column is not also uniform in time in the various composition and total concentration. Therefore the ion selectivity and breakthrough time are different in ammonia and ethanolamine background electrolytes. The run time of SG blowdown demineralizer can be shorter than it can be expected due to the elevated ionic strength as well as the increased dissolved solids. The quantitative run time can be estimated by such ion exchange models as semi-empirical mass action and surface complexation models. The demineralizer can be used longer by increasing the ratios of cation to anion exchange resins in

  20. Evaluation of SG blowdown demineralizer performance by replacement of ammonia with ethanolamine as a PWR secondary pH control agent

    International Nuclear Information System (INIS)

    Rhee, I.H.; Yim, S.J.

    2002-01-01

    Four Korean PWR plants have adopted ethanolamine (ETA) as a secondary pH control agent to increase the pH at the liquid phase, which raises the pH in the SG blowdown system. The run time of the SG blowdown demineralizer can be reduced by the increased number of ionic chemical species primarily due to ETA. Contrary to the possible prevention of SG degradation, the replacement of ammonia with ETA results in the water chemistry difficulties and more frequent generation of spent resin. A comprehensive experimental data set for binary, ternary, quaternary, and quinary cation and anion adsorption was developed from small-volume batch tests at total cation or anion concentrations of 0.01 and 0.05 N to obtain the selectivity coefficients of many cations and anions normally present in the PWR secondary system water. In addition, the kinetic study using the bench-scale column was performed to examine the breakthrough point of an ion and to calculate the ratio of inlet to outlet concentration at the column, so called Decontamination Factor, in the different background electrolyte. The batch equilibrium tests indicated that the ion selectivity is higher for an ion of higher valence and is not uniform in the different composition and ionic strength. The preference of an ion on ion exchange resin rather tends to be lower with higher ionic strength. The leakage of an ion from the ion exchange column is not also uniform in time in the various composition and total concentration. Therefore the ion selectivity and breakthrough time are different in ammonia and ethanolamine background electrolytes. The run time of SG blowdown demineralizer can be shorter than it can be expected due to the elevated ionic strength as well as the increased dissolved solids. The quantitative run time can be estimated by such ion exchange models as semi-empirical mass action and surface complexation models. The demineralizer can be used longer by increasing the ratios of cation to anion exchange resins in