HEU to LEU fuel conversion. Final report

International Nuclear Information System (INIS)

Mulder, R.U.

1994-10-01

The Nuclear Regulatory Commission issued a ruling, effective March 27, 1986, that all U.S. non-power reactors convert from HEU fuel to LEU fuel. A Reduced Enrichment for Research and Test Reactors Program was conducted by the Department of Energy at Argonne National Laboratory to coordinate the development of the high density LEU fuel and assist in the development of Safety Analysis Reports for the smaller non-power reactors. Several meetings were held at Argonne in 1987 with the non-power reactor community to discuss the conversion and to set up a conversion schedule for university reactors. EG ampersand G at Idaho was assigned the coordination of the fuel element redesigns. The fuel elements were manufactured by the Babcock ampersand Wilcox Company in Lynchburg, Virginia. The University of Virginia was awarded a grant by the DOE Idaho Operations Office in 1988 to perform safety analysis studies for the LEU conversion for its 2 MW UVAR and 100 Watt CAVALIER reactors. The University subsequently decided to shut down the CAVALIER reactor. A preliminary SAR on the UVAR, along with Technical Specification changes, was submitted to the NRC in November, 1990. An updated SAR was approved by the NRC in January, 1991. In September, 1992, representatives from the fuel manufacturer (B ampersand W) and the fuel designer (EG ampersand G, Idaho) came to the UVAR facility to observe trial fittings of new 22 plate LEU mock fuel elements. B ampersand W fabricated two non-fuel bearing elements, a regular 22 plate element and a control rod element. The elements were checked against the drawings and test fitted in the UVAR grid plate. The dimensions were acceptable and the elements fit in the grid plate with no problems. The staff made several suggestions for minor construction changes to the end pieces on the elements, which were incorporated into the final design of the actual fuel elements. Selected papers are indexed separately for inclusion in the Energy Science and Technology

HEU to LEU fuel conversion. Final report

Energy Technology Data Exchange (ETDEWEB)

Mulder, R.U.

1994-10-01

The Nuclear Regulatory Commission issued a ruling, effective March 27, 1986, that all U.S. non-power reactors convert from HEU fuel to LEU fuel. A Reduced Enrichment for Research and Test Reactors Program was conducted by the Department of Energy at Argonne National Laboratory to coordinate the development of the high density LEU fuel and assist in the development of Safety Analysis Reports for the smaller non-power reactors. Several meetings were held at Argonne in 1987 with the non-power reactor community to discuss the conversion and to set up a conversion schedule for university reactors. EG&G at Idaho was assigned the coordination of the fuel element redesigns. The fuel elements were manufactured by the Babcock & Wilcox Company in Lynchburg, Virginia. The University of Virginia was awarded a grant by the DOE Idaho Operations Office in 1988 to perform safety analysis studies for the LEU conversion for its 2 MW UVAR and 100 Watt CAVALIER reactors. The University subsequently decided to shut down the CAVALIER reactor. A preliminary SAR on the UVAR, along with Technical Specification changes, was submitted to the NRC in November, 1990. An updated SAR was approved by the NRC in January, 1991. In September, 1992, representatives from the fuel manufacturer (B&W) and the fuel designer (EG&G, Idaho) came to the UVAR facility to observe trial fittings of new 22 plate LEU mock fuel elements. B&W fabricated two non-fuel bearing elements, a regular 22 plate element and a control rod element. The elements were checked against the drawings and test fitted in the UVAR grid plate. The dimensions were acceptable and the elements fit in the grid plate with no problems. The staff made several suggestions for minor construction changes to the end pieces on the elements, which were incorporated into the final design of the actual fuel elements. Selected papers are indexed separately for inclusion in the Energy Science and Technology Database.

Main results and status of the development of LEU fuel for Russian research reactors

International Nuclear Information System (INIS)

Vatulin, A.; Morozov, A.; Suprun, V.; Dobrikova, I.

2005-01-01

VNIINM develops low enrichment uranium (LEU) fuel on base U-Mo alloys and a novel design of pin-type fuel elements. The development is carried out both for existing reactors, and for new advanced designs of reactors. The work is carried on the following main directions: - irradiate LEU U-Mo dispersion fuel (the uranium density up to 6,0 g/cm 3 ) in two Russian research reactors: MIR (RIAR, Dimitrovgrad) as pin type fuel mini-elements and in WWR-M (PINP, Gatchina) within full-scaled fuel assembly (FA) with pin type fuel elements; - finalize development of design and fabrication process of IRT type FA with pin type fuel elements; - develop methods of reducing of U-Mo fuel --Al matrix interaction under irradiation; - develop fabricating methods of fuel elements on base of monolithic U-Mo fuel. The paper generally reviews the results of calculation, design and technology investigations accomplished by now. (author)

Reclamation and reuse of LEU silicide fuel from manufacturing scrap

International Nuclear Information System (INIS)

Gale, G.R.; Pace, B.W.; Evans, R.S.

2004-01-01

In order to provide an understanding of the organization which is the sole supplier of United States plate type research and test reactor fuel and LEU core conversions, a brief description of the structure and history is presented. Babcock and Wilcox (B and W) is a part of McDermott International, Inc. which is a large diversified corporation employing over 20,000 people primarily in engineering and construction for the off-shore oil and power generation industries throughout the world. B and W provides many energy related products requiring precision machining and high quality systems. This is accomplished by using state-of-the-art equipment, technology and highly skilled people. The RTRFE group within B and W has the ability to produce various complexly shaped fuel elements with a wide variety of fuels and enrichments. B and W RTRFE has fabricated over 200,000 plates since 1981 and gained the diversified experience necessary to satisfy many customer requirements. This accomplishment was possible with the support of McDermott International and all of its resources. B and W has always had a commitment to high quality and integrity. This is apparent by the success and longevity (125 years) of the company. A lower cost to convert cores to LEU provides direct support to RERTR and demonstrates Babcock and Wilcox's commitment to the program. As a supporter of RERTR reactor conversion from HEU to LEU, B and W has contributed a significant amount of R and D money to improve the silicide fuel process which ultimately lowers the LEU core costs. In the most recent R and D project, B and W is constructing a LEU silicide reclamation facility to re-use the unirradiated fuel scrap generated from the production process. Remanufacturing use of this fuel completes the fuel cycle and provides a contribution to LEU cores by reducing scrap inventory and handling costs, lowering initial purchase of fuel due to increasing the process yields, and lowering the replacement costs. This

Fuel cycle cost study with HEU and LEU fuels

International Nuclear Information System (INIS)

Matos, J.E.; Freese, K.E.

1984-01-01

Fuel cycle costs are compared for a range of 235 U loadings with HEU and LEU fuels using the IAEA generic 10 MW reactor as an example. If LEU silicide fuels are successfully demonstrated and licensed, the results indicate that total fuel cycle costs can be about the same or lower than those with the HEU fuels that are currently used in most research reactors

The beginning of the LEU fuel elements manufacturing in the Chilean Commission of Nuclear Energy

International Nuclear Information System (INIS)

Contreras, H.; Chavez, J.C.; Marin, J.; Lisboa, J.; Olivares, L.; Jimenez, O.

1998-01-01

The U 3 Si 2 LEU fuel fabrication program at CCHEN has started with the assembly of four leaders fuel elements for the RECH-1 reactor. This activity has involved a stage of fuel plates qualification, to evaluate fabrication procedures and quality controls and quality assurance. The qualification extent was 50% of the fuel plates, equivalent to the number of plates required for the assembly of two fuel elements. (author)

TRIGA high wt -% LEU fuel development program. Final report

International Nuclear Information System (INIS)

West, G.B.

1980-07-01

The principal purpose of this work was to investigate the characteristics of TRIGA fuel where the contained U-235 was in a relatively high weight percent (wt %) of LEU (low enriched uranium - enrichment of less than 20%) rather than a relatively low weight percent of HEU (high enriched uranium). Fuel with up to 45 wt % U was fabricated and found to be acceptable after metallurgical examinations, fission product retention tests and physical property examinations. Design and safety analysis studies also indicated acceptable prompt negative temperature coefficient and core lifetime characteristics for these fuels

LEU fuel powder technology at Babcock and Wilcox (USA)

International Nuclear Information System (INIS)

Bogacik, K.E.

1984-01-01

This paper traces BandW involvement in HEU fuel manufacturing to the current work directed at LEU reactor technology. Past work at BandW in areas such as alloying, fuel handling and core manufacturing has been of significant benefit to the current LEU fuel processing requirements. Recent investigations and process developments for production of LEU aluminide and silicide fuels are discussed. Techniques for alloying by vacuum are melting, followed by comminution methods after alloying, are presented for both the LEU aluminide and silicide fuel powders. Powder processing discussions include compacting techniques used by BandW for these alloys. This overview of BandW's LEU i nvolvement provides details of specific modifications and process developments in powdered fuels. Product attributes such as powder chemistry, size, and other physical properties of each LEU fuel are presented. (author)

A fuel cycle cost study with HEU and LEU fuels

International Nuclear Information System (INIS)

Matos, J.E.; Freese, K.E.

1985-01-01

Fuel cycle costs are compared for a range of 235 U loadings with HEU and LEU fuels using the IAEA generic 10 MW reactor as an example. If LEU silicide fuels are successfully demonstrated and licensed, the results indicate that total fuel cycle costs can be about the same or lower than those with the HEU fuels that are currently used in most research reactors. (author)

A fuel cycle cost study with HEU and LEU fuels

Energy Technology Data Exchange (ETDEWEB)

Matos, J E; Freese, K E [Argonne National Laboratory, Argonne, IL (United States)

1985-07-01

Fuel cycle costs are compared for a range of {sup 235}U loadings with HEU and LEU fuels using the IAEA generic 10 MW reactor as an example. If LEU silicide fuels are successfully demonstrated and licensed, the results indicate that total fuel cycle costs can be about the same or lower than those with the HEU fuels that are currently used in most research reactors. (author)

Reprocessing of LEU silicide fuel at Dounreay

International Nuclear Information System (INIS)

Cartwright, P.

1996-01-01

UKAEA have recently reprocessed two LEU silicide fuel elements in their MTR fuel reprocessing plant at Dounreay. The reprocessing was undertaken to demonstrate UKAEA's commitment to the world-wide research reactor communities future needs. Reprocessing of LEU silicide fuel is seen as a waste treatment process, resulting in the production of a liquid feed suitable for conditioning in a stable form of disposal. The uranium product from the reprocessing can be used as a blending feed with the HEU to produce LEU for use in the MTR cycle. (author)

Conceptual designs parameters for MURR LEU U-Mo fuel conversion design demonstration experiment. Revision 1

International Nuclear Information System (INIS)

Stillman, J.; Feldman, E.; Stevens, J.

2013-01-01

The design parameters for the conceptual design of a fuel assembly containing U-10Mo fuel foils with low-enriched uranium (LEU) for the University of Missouri Research Reactor (MURR) are described. The Design Demonstration Experiment (MURR-DDE) will use a prototypic MURR-LEU element manufactured according to the parameters specified here. Also provided are calculated performance parameters for the LEU element in the MURR, and a set of goals for the MURR-DDE related to those parameters. The conversion objectives are to develop a fuel element design that will ensure safe reactor operations, as well as maintaining existing performance. The element was designed by staff members of the Global Threat Reduction Initiative (GTRI) Reactor Conversion Program at the Argonne National Laboratory (ANL) and the MURR Facility. A set of manufacturing assumptions were provided by the Fuel Development (FD) and Fuel Fabrication Capability (FFC) pillars of the GTRI Reduced Enrichment for Research and Test Reactors (RERTR) program to reliably manufacture the fuel plates. The proposed LEU fuel element has an overall design and exterior dimensions that are similar to those of the current highly-enriched uranium (HEU) fuel elements. There are 23 fuel plates in the LEU design. The overall thickness of each plate is 44 mil, except for the exterior plate that is furthest from the center flux trap (plate 23), which is 49 mil thick. The proposed LEU fuel plates have U-10Mo monolithic fuel foils with a 235U enrichment of 19.75% varying from 9 mil to 20 mil thick, and clad with Al-6061 aluminum. A thin layer of zirconium exists between the fuel foils and the aluminum as a diffusion barrier. The thinnest nominal combined zirconium and aluminum clad thickness on each side of the fuel plates is 12 mil. The LEU U-10Mo monolithic fuel is not yet qualified as driver fuel in research reactors, but is under intense development under the auspices of the GTRI FD and FFC programs.

The whole-core LEU silicide fuel demonstration in the JMTR

Energy Technology Data Exchange (ETDEWEB)

Aso, Tomokazu; Akashi, Kazutomo; Nagao, Yoshiharu [Japan Atomic Energy Research Institute, Ibaraki-ken (Japan)] [and others

1997-08-01

The JMTR was fully converted to LEU silicide (U{sub 3}Si{sub 2}) fuel with cadmium wires as burnable absorber in January, 1994. The reduced enrichment program for the JMTR was initiated in 1979, and the conversion to MEU (enrichment ; 45%) aluminide fuel was carried out in 1986 as the first step of the program. The final goal of the program was terminated by the present LEU conversion. This paper describes the results of core physics measurement through the conversion phase from MEU fuel core to LEU fuel core. Measured excess reactivities of the LEU fuel cores are mostly in good agreement with predicted values. Reactivity effect and burnup of cadmium wires, therefore, were proved to be well predicted. Control rod worth in the LEU fuel core is mostly less than that in the MEU fuel core. Shutdown margin was verified to be within the safety limit. There is no significant difference in temperature coefficient of reactivity between the MEU and LEU fuel cores. These results verified that the JMTR was successfully and safely converted to LEU fuel. Extension of the operating cycle period was achieved and reduction of spend fuel elements is expected by using the fuel with high uranium density.

Performance of PARR-1 with LEU Fuel

International Nuclear Information System (INIS)

Pervez, S.; Latif, M.; Bokhari, I.H.; Bakhtyar, S.

2005-01-01

Pakistan Research Reactor (PARR-1) went critical in 1965 with HEU fuel. The reactor core was converted to LEU fuel with power upgradation from 5 MW to 10 MW in 1992. The reactor has been operated with LEU fuel for about 10,000 hours and has produced about 66,000 MWh energy up to now. Average burn up of the irradiated fuel is about 42 %. The fuel performance during the last 12 years has been excellent. Post irradiation visual inspection of the fuel has revealed no abnormality. During operation there have been no signs of releases in the pool water establishing the full integrity of this fuel. The reactor has been mainly utilized for radioisotope production, beam tube experiments including neutron diffraction studies, neutron radiography etc. Studies have been completed to operate the reactor with a mixed core (HEU + LEU) to utilize the less burned HEU fuel elements. A major project of production of fission Moly using PARR-1 is in the final stages. (author)

Pilot plant production at Riso of LEU silicide fuel for the Danish reactor DR3

International Nuclear Information System (INIS)

Toft, P.; Borring, J.; Adolph, E.

1988-01-01

A pilot plant for fabricating LEU silicide fuel elements has been established at Riso National Laboratory. Three test elements for the Danish reactor DR3 have been fabricated, based on 19.88% enriched U 3 Si 2 powder that has been purchased elsewhere. The pilot plant has been set up and 3 test elements fabricated without any major difficulties

Innovative nuclear thermal rocket concept utilizing LEU fuel for space application

International Nuclear Information System (INIS)

Nam, Seung Hyun; Venneri, Paolo; Choi, Jae Young; Jeong, Yong Hoon; Chang, Soon Heung

2015-01-01

reactor weight. The geometry design of fuel element and reactor focuses on protective cooling capability on its fuel and moderator, fabricability and compactness. In the preliminary design study, KANUTER-LEU shows comparable characteristics of a competent efficiency, and a compact and lightweight system despite the heavier LEU fuel utilization. The reference performance is estimated at 40.4 ∼ 50.4 kN thrust, 4.17 ∼ 5.26 thrust to weight ratio (T/W and 904 ∼ 907 s specific impulse depending on the reactor powers of 200 ∼ 250 MWth. (author)

2010 national progress report on R and D on LEU fuel and target technology in Argentina

International Nuclear Information System (INIS)

Balart, S.; Blaumann, H.; Cristini, P.; Gonzalez, A.G.; Gonzalez, R.; Hermida, J.D.; Lopez, M.; Mirandou, M.; Taboada, H.

2010-01-01

Since last RRFM meeting, CNEA has deployed several related tasks. The RA-6 MTR type reactor, converted its core from HEU to a new LEU silicide one is scaling up the power, according to a protocol requested by the national regulatory body, ARN. CNEA is deploying an intense R and D activity to fabricate both dispersed U-Mo (Al-Si matrix and Al cladding) and monolithic (Zry-4 cladding) miniplates to develop possible solutions to VHD dispersed and monolithic fuels technical problems. Some monolithic 58% enrichment U8%Mo and U10%Mo are being delivered to INL-DoE to be irradiated in ATR reactor core. A conscientious study on compound interphase formation in both cases is being carried out. CNEA, a worldwide leader on LEU technology for fission radioisotope production is providing Brazil with these radiopharmaceutical products and Egypt and Australia with the technology through INVAP SE. CNEA is also committed to improve the diffusion of LEU target and radiochemical technology for radioisotope production and target and process optimization. Future plans include: 1) Fabrication of a LEU dispersed U-Mo fuel prototype following the recommendations of the IAEA's Good Practices document, to be irradiated in a high flux reactor in the frame of the ARG/4/092 IAEA's Technical Cooperation project. 2) Development of LEU very high density monolithic and dispersed U-Mo fuel plates with Zry-4 or Al cladding as a part of the RERTR program. 3) Optimization of LEU target and radiochemical techniques for radioisotope production. (author)

Radiological consequence analysis with HEU and LEU fuels

Energy Technology Data Exchange (ETDEWEB)

Woodruff, W.L.; Warinner, D.K.; Matos, J.E.

1984-01-01

A model for estimating the radiological consequences from a hypothetical accident in HEU and LEU fueled research and test reactors is presented. Simple hand calculations based on fission product yield table inventories and non-site specific dispersion data may be adequate in many cases. However, more detailed inventories and site specific data on meteorological conditions and release rates and heights can result in substantial reductions in the dose estimates. LEU fuel gives essentially the same doses as HEU fuel. The plutonium buildup in the LEU fuel does not significantly increase the radiological consequences. The dose to the thyroid is the limiting dose. 10 references, 3 figures, 7 tables.

Radiological consequence analysis with HEU and LEU fuels

International Nuclear Information System (INIS)

Woodruff, W.L.; Warinner, D.K.; Matos, J.E.

1984-01-01

A model for estimating the radiological consequences from a hypothetical accident in HEU and LEU fueled research and test reactors is presented. Simple hand calculations based on fission product yield table inventories and non-site specific dispersion data may be adequate in many cases. However, more detailed inventories and site specific data on meteorological conditions and release rates and heights can result in substantial reductions in the dose estimates. LEU fuel gives essentially the same doses as HEU fuel. The plutonium buildup in the LEU fuel does not significantly increase the radiological consequences. The dose to the thyroid is the limiting dose. 10 references, 3 figures, 7 tables

US Progress on Property Characterization to Support LEU U-10 Mo Monolithic Fuel Development

Energy Technology Data Exchange (ETDEWEB)

Cole, James Irvin [Idaho National Laboratory; Rabin, Barry H [Idaho National Laboratory; Smith, James Arthur [Idaho National Laboratory; Scott, Clark Landon [Idaho National Laboratory; Benefiel, Bradley Curtis [Idaho National Laboratory; Larsen, Eric David [Idaho National Laboratory; Lind, Robert Paul [Idaho National Laboratory; Sell, David Alan [Idaho National Laboratory

2016-03-01

The US High Performance Research Reactor program is pursuing development and qualification of a new high density monolithic LEU fuel to facilitate conversion of five higher power research reactors located in the US (ATR, HFIR, NBSR, MIT and MURR). In order to support fabrication development and fuel performance evaluations, new testing capabilities are being developed to evaluate the properties of fuel specimens. Residual stress and fuel-cladding bond strength are two characteristics related to fuel performance that are being investigated. In this overview, new measurement capabilities being developed to assess these characteristics in both fresh and irradiated fuel are described. Progress on fresh fuel testing is summarized and on-going hot-cell implementation efforts to support future PIE campaigns are detailed. It is anticipated that benchmarking of as-fabricated fuel characteristics will be critical to establishing technical bases for specifications that optimize fuel fabrication and ensure acceptable in-reactor fuel performance.

LEU fuel cycle analyses for the Belgian BR2 Research Reactor

International Nuclear Information System (INIS)

Deen, J.R.; Snelgrove, J.L.

1988-01-01

Equilibrium fuel cycle characteristics were calculated for reference HEU and two proposed LEU fuel cycles using an 11-group diffusion-theory neutron flux solution in hexagonal-Z geometry. The diffusion theory model was benchmarked with a detailed Monte Carlo core model. The two proposed LEU fuel designs increased the 235 U loading 20% and the fuel meat volume 51%. The first LEU design used 10 B as a burnable absorber. Either proposed LEU fuel element would provide equilibrium fuel cycle characteristics similar to those of the HEU fuel cycle. Irradiation rates of Co control followers and Ir disks in the center of the core were reduced 6 ± 1% in the LEU equilibrium core compared to reference HEU core. 11 refs., 4 figs., 5 tabs

Status of LEU conversion program at CRNL

International Nuclear Information System (INIS)

Kennedy, I.C.

1991-01-01

After briefly reviewing the salient features of the NRU Reactor at Chalk River Nuclear Laboratories (CRNL), the progress of our LEU fuel development and testing program is described. The results (to date) of full-size prototype fuel-rod irradiations are reviewed, and the status of the new fuel-fabrication facility on the site is updated. Although development work is proceeding on U 3 Si 2 dispersions, all indications so far are that CRNL's U 3 Si fuel is fully acceptable for reactor operation. Fuel rods from the new fabrication shop will be installed in NRU in 1990, and the complete core conversion of NRU to LEU driver fuel is expected by 1991. (orig.)

Preliminary LEU fuel cycle analyses for the Belgian BR2 reactor

International Nuclear Information System (INIS)

Deen, J.R.; Snelgrove, J.L.

1986-01-01

Fuel cycle calculations have been performed with reference HEU fuel and LEU fuel using Cd wires or boron as burnable absorbers. The 235 U content in the LEU element has increased 20% to 480g compared to the reference HEU element. The number of fuel plates has remained unchanged while the fuel meat thickness has increased to 0.76 mm from 0.51 mm. The LEU meat density is 5.1 Mg U/m 3 . The reference fuel cycle was a 31 element core operating at 56 MW with a 19.8 day cycle length and eight fresh elements loaded per cycle. Comparable fuel cycle characteristics can be achieved using the proposed LEU fuel element with either Cd wires or boron burnable absorbers. The neutron flux for E/sub n/ > 1 eV changes very little (<5%) in LEU relative to HEU cores. Thermal flux reductions are 5 to 10% in non-fueled positions, and 20 to 30% in fuel elements

A radiological consequence analysis with HEU and LEU fuels

International Nuclear Information System (INIS)

Woodruff, W.L.; Warinner, D.K.; Matos, J.E.

1985-01-01

A model for estimating the radiological consequences from a hypothetical accident in HEU and LEU fueled research and test reactors is presented. Simple hand calculations based on fission product yield table inventories and nonsite specific dispersion data may be adequate in many cases. However, more detailed inventories and site specific data on meteorological conditions and release rates and heights can result in substantial reductions in the dose estimates. LEU fuel gives essentially the same doses as HEU fuel. The plutonium buildup in the LEU fuel does not significantly increase the radiological consequences. The dose to the thyroid is the limiting dose. (author)

Structure, conduct, and sustainability of the international low-enriched fuel fabrication industry

International Nuclear Information System (INIS)

Rothwell, Geoffrey

2008-01-01

This paper examines the cost structures of fabricating Low-Enriched Uranium fuel (LEU, enriched to 5% enrichment) light water reactor fuels. The LEU industry is decades old, and (except for high entry cost, i.e., the cost of designing and licensing a fuel fabrication facility and its fuel), labor and additional fabrication lines can be added by industry incumbents at Nth-of-a-Kind cost to the maximum capacity allowed by the license. On the other hand, new entrants face higher First-of-a-Kind costs and high new-facility licensing costs, increasing the scale required for entry thus discouraging small scale entry by countries with only a few nuclear power plants. Therefore, the industry appears to be competitive with sustainable investment in fuel-cycle states, and structural barriers-to-entry increase its proliferation resistance. (author)

Neutronic study on conversion of SAFARI-1 to LEU silicide fuel

International Nuclear Information System (INIS)

Ball, G.; Pond, R.; Hanan, N.; Matos, J.

1995-01-01

This paper marks the initial study into the technical and economic feasibility of converting the SAFARI-1 reactor in South Africa to LEU silicide fuel. Several MTR assembly geometries and LEU uranium densities have been studied and compared with MEU and HEU fuels. Two factors of primary importance for conversion of SAFARI-1 to LEU fuel are the economy of the fuel cycle and the performance of the incore and excore irradiation positions

The French UMo group contribution to new LEU fuel development

International Nuclear Information System (INIS)

Hamy, J.M.; Lemoine, P.; Huet, F.; Jarousse, C.; Emin, J.L.

2005-01-01

The French UMo Group was based on a close collaboration between CEA and AREVA's companies strongly involved in the MTR field. The aim of this program was to deliver industrially a high performance LEU UMo fuel able to be reprocessed, and suitable for a wide range of Research Reactor, covering the expected needs for MTR next generation. Since 1999, the program has been focused on industrial aspects with the intention to deal with the whole fuel cycle: manufacturing, irradiation behaviour, fuel characterisation, code development and reprocessing validation. It has been based on the fabrication of full-sized U-7%Mo fuel plates with a density up to 8 gU/cm 3 . The dedicated and advanced R and D means provided by the CEA have been used intensively with the contribution of HFR and BR2 facilities in Europe. This paper presents a synthesis of the program and the corresponding significant results obtained. These results have played a major role as regards the UMo dispersion fuel qualification route by issuing, for the first time, evidence of severe performance limitations. Consequently, the global international effort to develop and qualify a high density LEU UMo fuel has been definitively re-routed and forced to overcome these discrepancies by exploring new technical solutions. A French extended program sustained by a CEA and CERCA collaboration has been launched in 2004 in order to develop a suitable UMo fuel solution. UMo dispersion and monolithic fuel are both investigated through three new full-sized plate irradiations planned in OSIRIS. (author)

Progress on LEU very high density fuel and target development in Argentina

International Nuclear Information System (INIS)

Balart, S.; Cabot, P.; Calzetta, O.; Duran, A.; Garces, J.; Hermida, J.D.; Manzini, A.; Pasqualini, E.; Taboada, H.

2006-01-01

Since last RRFM meeting, CNEA has continued on new LEU fuel and target development activities. Main goals are the plan to convert our RA-6 reactor from HEU to a new LEU core, to get a comprehensive understanding of U-Mo/Al compounds phase formation in dispersed and monolithic fuels, to develop possible solutions to VHD dispersed and monolithic fuels technical problems, to optimize techniques to recover U from silicide scrap samples as cold test for radiowaste separation for final conditioning of silicide spent fuels. and to improve the diffusion of LEU target and radiochemical technology for radioisotope production. Future plans include: - Completion of the RA-6 reactor conversion to LEU; - Improvement on fuel development and production facilities to implement new technologies, including NDT techniques to assess bonding quality; - Irradiation of miniplates and full scale fuel assembly at RA-3 and plans to perform irradiation on higher power and temperature regime reactors; - Optimization of LEU target and radiochemical techniques for radioisotope production. (author)

Progress in safety evaluation for the JMTR core conversion to LEU fuel

International Nuclear Information System (INIS)

Sakurai, F.; Komori, Y.; Saito, J.; Komukai, B.; Ando, H.; Nakata, H.; Sakakura, A.; Niiho, S.; Saito, M.; Futamura, Y.

1991-01-01

The JMTR (50 MWt) has been in steady operation with MEU fuel since July 1986. The effort is still continued to convert the core from MEU to LEU fuel. The LEU silicide fuel element at 4.8 gU/cm 3 with Cd wires as burnable absorbers has been selected in order to achieve upgraded fuel cycle performance of extended cycle length and reduced control rod movement operation. The neutronic calculation methods (diffusion theory model) developed for the LEU core with Cd wires was benchmarked with a detailed Monte Carlo model and verified experimentally using the critical facility, JMTRC. Hydraulic tests of the LEU silicide fuel element with Cd wires were completed with satisfactory results, and measurements of release/born (R/B) ratios of FPs of silicide fuel at high temperature are in progress. (orig.)

LEU WWR-M2 fuel assemblies burnable test

International Nuclear Information System (INIS)

Kirsanov, G.A.; Konoplev, K.A.; Pikulik, R.G.; Sajkov, Yu. P.; Tchmshkyan, D.V.; Tedoradze, L.V.; Zakharov, A.S.

2000-01-01

The results of in-pile irradiation tests of LEU WWR-M2 fuel assemblies with reduced enrichment of fuel are submitted in the report. The tests are made according to the Russian Program on Reduced Enrichment for Research and Test Reactors (RERTR). United States Department of Energy and the Ministry of Atomic Energy of Russian Federation jointly fund this Program. The irradiation tests of 5 WWR-M2 experimental assemblies are carried out at WWR-M reactor of the Petersburg Nuclear Physics Institute (PNPI). The information on assembly design and technique of irradiation tests is presented. In the irradiation tests the integrity of fuel assemblies is periodically measured. The report presents the data for the integrity maintained during the burnup of 5 fuel assemblies up to 45%. These results demonstrate the high reliability of the experimental fuel assemblies within the guaranteed burnup limits specified by the manufacturer. The tests are still in progress; it is planned to test and analyze the change in integrity for burnup of up to 70% - 75% or more. LEU WWR-M2 fuel assemblies are to be offered for export by their Novosibirsk manufacturer. Currently, HEU WWR-M2 fuel assemblies are used in Hungary, Ukraine and Vietnam. LEU WWR-M2 fuel assemblies were designed as a possible replacement for the HEU WWR-M2 fuel assemblies in those countries, but their use can be extended to other research reactors. (author)

Transition from HEU to LEU fuel in Romania's 14-MW TRIGA reactor

International Nuclear Information System (INIS)

Bretscher, M.M.; Snelgrove, J.L.

1995-01-01

The 14-MW TRIGA steady state reactor (SSR) located in Pitesti, Romania, first went critical in the fall of 1979. Initially, the core configuration for full power operation used 29 fuel clusters each containing a 5 x 5 square array of HEU U (10 wt% - ZrH - Er 2.8 wt%) fuel-moderator rods (1.295 cm o.d.) clad in Incoloy. With a total inventory of 35 HEU fuel clusters, burnup, considerations required a gradual expansion of the core from 29 to 32 and finally to 35 clusters before the reactor was shut down because of insufficient excess reactivity. At this time each of the original 29 fuel clusters had an average 235 U burnup in the range from 50 to 62%. Because of the U.S. policy regarding the export of highly enriched uranium, fresh HEU TRIGA replacement fuel is not available. After a number of safety-related measurements, the SSR is expected to resume full power operation in the near future using a mixed core containing five LEU TRIGA clusters of the same geometry as the original fuel but with fuel-moderator rods containing 45 wt% U (19.7% 235 U enrichment) and 1.1 wt% Er. Rods for 14 additional LEU fuel clusters will be fabricated by General Atomics. In support of the SSR mixed core operation numerous neutronic calculations have been performed. This paper presents some of the results of those calculations. (author)

The development of in-process inventory walk-through examination system in the process at borrowing inspection between LEU fuel fabrication plants

International Nuclear Information System (INIS)

Nakamura, Norihito; Namekawa, Masaru; Owada, Isao; Kikuchi, Masaru; Kodani, Yoshiki; Nozawa, Yukio

2005-01-01

Since the Nuclear Material Control Center (NMCC) was designed the safeguards inspection organization by Ministry of Education, Culture, Sports, Science and Technology (MEXT) in December 1999, the NMCC has been performing safeguards inspection for the Nuclear Facilities in Japan. The NMCC has carried out the safeguards inspections to LEU Fuel Fabrication Plants (FFPs) and the NMCC has improved the method of safeguards inspection as it has changed over to the integrated safeguards from the year of 2005. Concerning the Borrowing inspection between LEU FFPs, which is the precondition to change over to the integrated safeguards, it is needed to estimate the entire inventory in the facility within the limited time. Therefore, the NMCC has developed the system called IWES (In-process inventory Walk-through Examination System) to examine the inventory in process smoothly, quickly and correctly at borrowing inspection, check the entire inventory quantity and evaluate them. This report describes how IWES aiming at effective/efficient confirmation of in-process inventory has been developed and how it is applied to the borrowing inspection activities. (author)

Analytical analyses of startup measurements associated with the first use of LEU fuel in Romania's 14-MW TRIGA reactor

International Nuclear Information System (INIS)

Bretscher, M.M.; Snelgrove, J.L.; Ciocanescu, M.

1992-01-01

The 14-MW TRIGA steady state reactor (SSR) is located in Pitesti, Romania. Beginning with an HEU core (10 wt% U), the reactor first went critical in November 1979 but was shut down ten years later because of insufficient excess reactivity. Last November the Institute for Nuclear Research (INR), which operates the SSR, received from the ANL RERTR program a shipment of 125 LEU pins fabricated by General Atomics and of the same geometry as the original fuel but with an enrichment of 19.7% 235U and a loading of 45 wt% U. Using 100 of these pins, four LEU clusters, each containing a 5 x 5 square array of fuel rods, were assembled. These four LEU clusters replaced the four most highly burned HEU elements in the SSR. The reactor resumed operations last February with a 35-element mixed HEU/LEU core configuration. In preparation for full power operation of the SSR with this mixed HEU/LEU core, a number of measurements were made. These included control rod calibrations, excess reactivity determinations, worths of experiment facilities, reaction rate distributions, and themocouple measurements of fuel temperatures as a function of reactor power. This paper deals with a comparison of some of these measured reactor parameters with corresponding analytical calculations

Manufacturing and investigation of U-Mo LEU fuel granules by hydride-dehydride processing

International Nuclear Information System (INIS)

Stetskiy, Y.A.; Trifonov, Y.I.; Mitrofanov, A.V.; Samarin, V.I.

2002-01-01

Investigations of hydride-dehydride processing for comminution of U-Mo alloys with Mo content in the range 1.9/9.2% have been performed. Some regularities of the process as a function of Mo content have been determined as well as some parameters elaborated. Hydride-dehydride processing has been shown to provide necessary phase and chemical compositions of U-Mo fuel granules to be used in disperse fuel elements for research reactors. Pin type disperse mini-fuel elements for irradiation tests in the loop of 'MIR' reactor (Dmitrovgrad) have been fabricated using U-Mo LEU fuel granules obtained by hydride-dehydride processing. Irradiation tests of these mini-fuel elements loaded to 4 g U tot /cm 3 are planned to start by the end of this year. (author)

Irradiation experiment conceptual design parameters for MURR LEU U-Mo fuel conversion

International Nuclear Information System (INIS)

Stillman, J.; Feldman, E.; Stevens, J.; Wilson, E.

2013-03-01

This report contains the results of reactor design and performance calculations for conversion of the University of Missouri Research Reactor (MURR) from the use of highly-enriched uranium (HEU) fuel to the use of low-enriched uranium (LEU) fuel. The analyses were performed by staff members of the Global Threat Reduction Initiative (GTRI) Reactor Conversion Program at the Argonne National Laboratory (ANL) and the MURR Facility. The core conversion to LEU is being performed with financial support from the U. S. government. In the framework of its non-proliferation policies, the international community presently aims to minimize the amount of nuclear material available that could be used for nuclear weapons. In this geopolitical context most research and test reactors, both domestic and international, have started a program of conversion to the use of LEU fuel. A new type of LEU fuel based on an alloy of uranium and molybdenum (U-Mo) is expected to allow the conversion of U.S. domestic high performance reactors like MURR. This report presents the nominal steady-state irradiation conditions of a key set of plates containing peak irradiation parameters found in MURR cores fueled with the LEU monolithic U-Mo alloy fuel with 10 wt% Mo.

HEU and Leu FueL Shielding Comparative Study Applied for Spent Fuel Transport

International Nuclear Information System (INIS)

Margeanu, C.A.; Margeanu, S.; Barbos, D.

2009-01-01

INR Pitesti owns and operates a TRIGA dual-core Research Reactor for material testing, power reactor fuel and nuclear safety studies. The dual core concept involves the operation of a 14 MW TRIGA steady-state, high flux research and material testing reactor at one end of a large pool, and the independent operation of an annular-core pulsing reactor (TRIGA-ACPR) at the other end of the pool. The steady-state reactor is mostly used for long term testing of power reactor fuel components (pellets, pins, subassemblies and fuel assemblies) followed by post-irradiation examination. Following the general trend to replace the He fuel type (High Enriched Uranium) by Leu fuel type (Low Enriched Uranium), in the light of international agreements between IAEA and the states using He fuel in their nuclear reactors, Inr Past's have been accomplished the TRIGA research reactor core full conversion on May 2006. The He fuel repatriation in US in the frame of Foreign Research Reactor Spent Nuclear Fuel Return Programme effectively started in 1999, the final stage being achieved in summer of 2008. Taking into account for the possible impact on the human and environment, in all activities associated to nuclear fuel cycle, the spent fuel or radioactive waste characteristics must be well known. Shielding calculations basic tasks consist in radiation doses calculation, in order to prevent any risks both for personnel protection and impact on the environment during the spent fuel manipulation, transport and storage. The paper is a comparative study of Leu and He fuel utilization effects for the shielding analysis during spent fuel transport. A comparison against the measured data for He spent fuel, available from the last stage of the spent fuel repatriation, is presented. All the geometrical and material data related on the spent fuel shipping cask were considered according to the Nac-Lt Cask approved model. The shielding analysis estimates radiation doses to shipping cask wall surface

Neutronics Study on LEU Nuclear Thermal Rocket Fuel Options

Energy Technology Data Exchange (ETDEWEB)

Venneri, Paolo; Kim, Yong Hee [KAIST, Daejeon (Korea, Republic of); Howe, Steven [CSNR, Idaho (United States)

2014-10-15

This has resulted in a non-trivial simplification of the tasks needed to develop such an engine and the quick initial development of the concept. There are, however, a series of key core-design choices that are currently under scrutiny in the field that have to be resolved in order for the LEU-NTR to be fully developed. The most important of these is the choice of fuel: carbide composite or tungsten cermet. This study presents a first comparison of the two fuel types specifically in the neutronic application to the LEU-NTR, keeping in mind the unique neutronic environment and the system requirements of the system. The scope of the study itself is limited to a neutronics study of the two fuels and only a cursory overview of the material properties of the fuels themselves... The results of this study have led to two major conclusions. First of all is that the carbide composite fuel is, from a neutronics standpoint, a much better fuel. It has a low absorption cross-section, is inherently a strong moderator, is able to achieve a higher reactivity using smaller amounts of fissile material, and can potentially enable a smaller reactor. Second is that despite its neutronic difficulties (high absorption, inferior moderating abilities, and lower k-infinity values) the tungsten cermet fuel is still able to perform satisfactorily in an LEU-NTR, largely due to its ability to have an extremely high fuel loading.

Fuel cycle flexibility in Advanced Heavy Water Reactor (AHWR) with the use of Th-LEU fuel

International Nuclear Information System (INIS)

Thakur, A.; Singh, B.; Pushpam, N.P.; Bharti, V.; Kannan, U.; Krishnani, P.D.; Sinha, R.K.

2011-01-01

The Advanced Heavy Water Reactor (AHWR) is being designed for large scale commercial utilization of thorium (Th) and integrated technological demonstration of the thorium cycle in India. The AHWR is a 920 MW(th), vertical pressure tube type cooled by boiling light water and moderated by heavy water. Heat removal through natural circulation and on-line fuelling are some of the salient features of AHWR design. The physics design of AHWR offers considerable flexibility to accommodate different kinds of fuel cycles. Our recent efforts have been directed towards a case study for the use of Th-LEU fuel cycle in a once-through mode. The discharged Uranium from Th-LEU cycle has proliferation resistant characteristics. This paper gives the initial core, fuel cycle characteristics and online refueling strategy of Th-LEU fuel in AHWR. (author)

A neutronics study of LEU fuel options for the HFR-Petten

International Nuclear Information System (INIS)

Deen, J.R.; Snelgrove, J.L.

1985-01-01

The standard HEU fuel cycle characteristics are compared with those of several different LEU fuel cycles in the new vessel configuration. The primary design goals were to provide similar reactivity performance and neutron flux profiles with a minimal increase in 235 U loading. The fuel cycle advantages of Cd burnable absorbers over 10 B are presented. The LEU fuel cycle requirements were calculated also for an extended 32-day cycle and for a reload batch size reduction from six to five standard elements for the standard 26-day cycle. The effects of typical in-core experiments upon neutron flux profiles and fuel loading requirements are also presented. (author)

Status of LEU fuel development and conversion of NRU

International Nuclear Information System (INIS)

Sears, D.F.; Herbert, L.N.; Vaillancourt, K.D.

1991-01-01

This paper reviews the status of the LEU conversion program and the progress made in the fuel development program over the last year. The results from post-irradiation examinations of prototype NRU fuel rods containing Al-U 3 Si dispersion fuel, and of mini-elements containing Al-U 3 Si 2 dispersion fuel, are presented. (orig.)

Mixed core conversion study with HEU and LEU fuels

International Nuclear Information System (INIS)

Matos, J.E.; Freese, K.E.

1984-01-01

The results of a mixed core study are presented for gradual replacement of HEU fuel with LEU fuel using the IAEA generic 10 MW reactor as an example. The key parameters show that the transition can be accomplished safely and economically

U-10Mo Baseline Fuel Fabrication Process Description

Energy Technology Data Exchange (ETDEWEB)

Hubbard, Lance R. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Arendt, Christina L. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Dye, Daniel F. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Clayton, Christopher K. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lerchen, Megan E. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lombardo, Nicholas J. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Lavender, Curt A. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States); Zacher, Alan H. [Pacific Northwest National Lab. (PNNL), Richland, WA (United States)

2017-09-27

This document provides a description of the U.S. High Power Research Reactor (USHPRR) low-enriched uranium (LEU) fuel fabrication process. This document is intended to be used in conjunction with the baseline process flow diagram (PFD) presented in Appendix A. The baseline PFD is used to document the fabrication process, communicate gaps in technology or manufacturing capabilities, convey alternatives under consideration, and as the basis for a dynamic simulation model of the fabrication process. The simulation model allows for the assessment of production rates, costs, and manufacturing requirements (manpower, fabrication space, numbers and types of equipment, etc.) throughout the lifecycle of the USHPRR program. This document, along with the accompanying PFD, is updated regularly

Fission product release from TRIGA-LEU reactor fuels

International Nuclear Information System (INIS)

Baldwin, N.L.; Foushee, F.C.; Greenwood, J.S.

1980-01-01

Due to present international concerns over nuclear proliferation, TRIGA reactor fuels will utilize only low-enriched uranium (LEU) (enrichment <20%). This requires increased total uranium loading per unit volume of fuel in order to maintain the appropriate fissile loading. Tests were conducted to determine the fractional release of gaseous and metallic fission products from typical uranium-zirconium hydride TRIGA fuels containing up to 45 wt-% uranium. These tests, performed in late 1977 and early 1978, were similar to those conducted earlier on TRIGA fuels with 8.5 wt-% U. Fission gas release measurements were made on prototypic specimens from room temperature to 1100 deg. C in the TRIGA King Furnace Facility. The fuel specimens were irradiated in the TRIGA reactor at a low power level. The fractional releases of the gaseous nuclides of krypton and xenon were measured under steady-state operating conditions. Clean helium was used to sweep the fission gases released during irradiation from the furnace into a standard gas collection trap for gamma counting. The results of these tests on TRIGA-LEU fuel agree well with data from the similar, earlier tests on TRIGA fuel. The correlation used to calculate the release of fission products from 8.5 wt-% U TRIGA fuel applies equally well for U contents up to 45 wt-%. (author)

Establishing a LEU MTR fuel manufacturing facility in South Africa

International Nuclear Information System (INIS)

Jamie, R.W.; Kocher, A.

2010-01-01

The South African MTR Fuel Manufacturing Facility was established in the 1970's to supply SAFARI-1 with Fuel Elements and Control Rods. South African capability was developed in parallel with the uranium enrichment program to meet the needs of the Reactor. Further to the July 2005 decision by the South African Governmnent to convert both SAFARI-1 and the Fuel Plant to LEU, the SAFARI-1 phase has been successfully completed and Necsa has commenced with the conversion of the MTR Fuel Manufacturing Facility. In order to establish, validate and qualify the facility, Necsa has entered into a co-operation and technology transfer agreement with AREVA CERCA, the French manufacturer of Research Reactor fuel elements. Past experiences, conversion challenges and the status of the MTR Fuel Facility Project are discussed. On-going co-operation with AREVA CERCA to implement the local manufacture of LEU fuel is explained and elaborated on. (author)

Neutronic performance of a 14 MW TRIGA reactor: LEU vs HEU fuel

International Nuclear Information System (INIS)

Bretscher, M.M.; Snelgrove, J.L.; Cornella, R.J.

1983-01-01

A primary objective of the US Reduced Enrichment Research and Test Reactor (RERTR) Program is to develop means for replacing, wherever possible, currently used highly-enriched uranium (HEU) fuel ( 235 U enrichment > 90%) with low-enriched uranium (LEU) fuel ( 235 U enrichment < 20%) without significantly degrading the performance of research and test reactors. The General Atomic Company has developed a low-enriched but high uranium content Er-U-ZrH/sub 1.6/ fuel to enable the conversion of TRIGA reactors (and others) from HEU to LEU. One possible application is to the water-moderated 14 MW TRIGA Steady State Reactor (SSR) at the Romanian Institute for Nuclear Power Reactors. The work reported here was undertaken for the purpose of comparing the neutronic performance of the SSR for HEU fuel with that for LEU fuel. In order to make these relative comparisons as valid as possible, identical methods and models were used for the neutronic calculations

Re-qualification of MTR-type fuel plates fabrication process

International Nuclear Information System (INIS)

Elseaidy, I.M.; Ghoneim, M.M.

2010-01-01

The fabricability issues with increased uranium loading due to use low enrichment of uranium (LEU), i.e. less than 20 % of U 235 , increase the problems which occur during compact manufacturing, roll bonding of the fuel plates, potential difficulty in forming during rolling process, mechanical integrity of the core during fabrication, potential difficulty in meat homogeneity, and the ability to fabricate plates with thicker core as a means of increasing total uranium loading. To produce MTR- type fuel plates with high uranium loading (HUL) and keep the required quality of these plates, many of qualification process must be done in the commissioning step of fuel fabrication plant. After that any changing of the fabrication parameters, for example changing of any of the raw materials, devises, operators, and etc., a re- qualification process should be done in order to keep the quality of produced plates. Objective of the present work is the general description of the activities to be accomplished for re-qualification of manufacturing MTR- type nuclear fuel plates. For each process to be re-qualified, a detailed of re-qualification process were established. (author)

Description of ECRI (CNEA'S MTR fuel fabrication plant)

International Nuclear Information System (INIS)

Echenique, P.; Fabro, J.; Podesta, D.; Restelli, M.; Rossi, G.; Alvarez, L.; Adelfang, P.

2002-01-01

The ECRI Plant is dedicated to the development and fabrication of high-density fuel elements and targets for 99 Mo. In this sector had been done the start up Fuel Elements for the Reactors of Peru, Iran, Algeria and Egypt. All of them were made with U 3 O 8 . The targets for 99 Mo using HEU were fabricated too in the last years. The new material of high-density for Fuel Elements as U 3 Si 2 were done in this sector, three prototypes were fabricated, two are still under irradiation. (P06 and P07). As new developments we are working with U-Mo (7%) Fuel Plates with both material Korean and HMD. This work is under the RERTR Program and two fuel elements, manufactured by us, with both powders, will be irradiated in Petten. For 99 Mo targets, we are fabricating miniplates of LEU with an AlUx powder by pulvi-metallurgy technique. And it is under development the foils targets under the RERTR Program. A general view of the fabrication facilities and control sector will be shown. The different operations that are done in each sector will be explained. All our activities will be certified under the ISO 9000 and we are working hard to get it in the middle of 2003. (author)

Full size U-10Mo monolithic fuel foil and fuel plate fabrication-technology development

International Nuclear Information System (INIS)

Moore, G.A.; Jue, J-F.; Rabin, B.H.; Nilles, M.J.

2010-01-01

Full-size U-10Mo foils are being developed for use in high density LEU monolithic fuel plates. The application of a zirconium barrier layer to the foil is performed using a hot co-rolling process. Aluminium clad fuel plates are fabricated using Hot Isostatic Pressing (HIP) or a Friction Bonding (FB) process. An overview is provided of ongoing technology development activities, including: the co-rolling process, foil shearing/slitting and polishing, cladding bonding processes, plate forming, plate-assembly swaging, and fuel plate characterization. Characterization techniques being employed include, Ultrasonic Testing (UT), radiography, and microscopy. (author)

What the difference to use LEU and HEU fuel elements separately or together in a research reactor

International Nuclear Information System (INIS)

Kaya, S.; Uestuen, G.

2005-01-01

Concerning of nuclear material safety, most of the research reactors are advised to shift from HEU (high enriched-%93 U-235) to LEU (low enriched-%20 U-235) fuel elements. When LEU and HEU fuel elements are to be used together in a research reactor, some design and safety problems are encountered. According to use of the reactor, some research reactors such as MTR type may not show any considerable difference for HEU or LEU fuel elements, but the efficiency of radioisotope production generated by thermal neutron interaction may decrease about twenty-thirty percent when LEU fuel elements are used. Here, fine mesh-sized 3D neutronic analysis of TR-2 research reactor is presented to indicate the arising problem when LEU end HEU fuel elements are used together in a research reactor. Partial thermohydraulic analysis of the reactor is also given to show the betterness of the LEU fuel element design. However, there might be some points that should be noticed for safer operation of plate type fuelled research reactors. (author)

Status of core conversion with LEU silicide fuel in JRR-4

Energy Technology Data Exchange (ETDEWEB)

Nakajima, Teruo; Ohnishi, Nobuaki; Shirai, Eiji [Japan Atomic Energy Research Institute, Ibaraki-ken (Japan)

1997-08-01

Japan Research Reactor No.4 (JRR-4) is a light water moderated and cooled, 93% enriched uranium ETR-type fuel used and swimming pool type reactor with thermal output of 3.5MW. Since the first criticality was achieved on January 28, 1965, JRR-4 has been used for shielding experiments, radioisotope production, neutron activation analyses, training for reactor engineers and so on for about 30 years. Within the framework of the RERTR Program, the works for conversion to LEU fuel are now under way, and neutronic and thermal-hydraulic calculations emphasizing on safety and performance aspects are being carried out. The design and evaluation for the core conversion are based on the Guides for Safety Design and Evaluation of research and testing reactor facilities in Japan. These results show that the JRR-4 will be able to convert to use LEU fuel without any major design change of core and size of fuel element. LEU silicide fuel (19.75%) will be used and maximum neutron flux in irradiation hole would be slightly decreased from present neutron flux value of 7x10{sup 13}(n/cm{sup 2}/s). The conversion works are scheduled to complete in 1998, including with upgrade of the reactor building and utilization facilities.

Status of core conversion with LEU silicide fuel in JRR-4

International Nuclear Information System (INIS)

Nakajima, Teruo; Ohnishi, Nobuaki; Shirai, Eiji

1997-01-01

Japan Research Reactor No.4 (JRR-4) is a light water moderated and cooled, 93% enriched uranium ETR-type fuel used and swimming pool type reactor with thermal output of 3.5MW. Since the first criticality was achieved on January 28, 1965, JRR-4 has been used for shielding experiments, radioisotope production, neutron activation analyses, training for reactor engineers and so on for about 30 years. Within the framework of the RERTR Program, the works for conversion to LEU fuel are now under way, and neutronic and thermal-hydraulic calculations emphasizing on safety and performance aspects are being carried out. The design and evaluation for the core conversion are based on the Guides for Safety Design and Evaluation of research and testing reactor facilities in Japan. These results show that the JRR-4 will be able to convert to use LEU fuel without any major design change of core and size of fuel element. LEU silicide fuel (19.75%) will be used and maximum neutron flux in irradiation hole would be slightly decreased from present neutron flux value of 7x10 13 (n/cm 2 /s). The conversion works are scheduled to complete in 1998, including with upgrade of the reactor building and utilization facilities

A mixed core conversion study with HEU and LEU fuels

International Nuclear Information System (INIS)

Matos, J.E.; Freese, K.E.

1985-01-01

The results of a mixed core study are presented for gradual replacement of HEU fuel with LEU fuel using the IAEA generic 10 MW reactor as an example. The key parameters show that the transition can be accomplished safely and economically. (author)

Analyses for inserting fresh LEU fuel assemblies instead of fresh HEU fuel assemblies in the Dalat Nuclear Research Reactor in Vietnam

International Nuclear Information System (INIS)

Hanan, N. A.; Deen, J.R.; Matos, J.E.

2005-01-01

Analyses were performed by the RERTR Program to replace 36 burned HEU (36%) fuel assemblies in the Dalat Nuclear Research Reactor in Vietnam with either 36 fresh fuel assemblies currently on-hand at the reactor or with LEU fuel assemblies to be procured. The study concludes that the current HEU (36%) WWR-M2 fuel assemblies can be replaced with LEU WWR-M2 fuel assemblies that are fully-qualified and have been commercially available since 2001 from the Novosibirsk Chemical Concentrates Plant in Russia. The current reactor configuration using re-shuffled HEU fuel began in June 2004 and is expected to allow normal operation until around August 2006. If 36 HEU assemblies each with 40.2 g 235 U are inserted without fuel shuffling over the next five operating cycles, the core could operate for an additional 10 years until June 2016. Alternatively, inserting 36 LEU fuel assemblies each containing 49.7 g 235 U without fuel shuffling over five operating cycles would allow normal operation for about 14 years from August 2006 until October 2020. The main reason for the longer service life of the LEU fuel is that its 235 U content is higher than the 235 U content needed simply to match the service life of the HEU fuel. Fast neutron fluxes in the experiment regions would be very nearly the same in both the HEU and LEU cores. Thermal neutron fluxes in the experiment regions would be lower by 1-5%, depending on the experiment type and location. (author)

The University of Missouri Research Reactor HEU to LEU conversion project status

Energy Technology Data Exchange (ETDEWEB)

McKibben, James C; Kutikkad, Kiratadas; Foyto, Leslie P; Peters, Nickie J; Solbrekken, Gary L; Kennedy, John [University of Missouri Research Reactor, Missouri (United States); Stillman, John A; Feldman, Earl E; Tzanos, Constantine P; Stevens, John G [Argonne National Laboratory, Argonne, Illinois (United States)

2012-03-15

The University of Missouri Research Reactor (MURR) is one of five U.S. high performance research and test reactors that are actively collaborating with the U.S. Department of Energy (DOE) to find a suitable low-enriched uranium (LEU) fuel replacement for the currently required highly-enriched uranium (HEU) fuel. A conversion feasibility study based on U-10Mo monolithic LEU fuel was completed in 2009. It was concluded that the proposed LEU fuel assembly design, in conjunction with an increase in power level from 10 to 12 MWth, will (1) maintain safety margins during operation, (2) allow operating fuel cycle lengths to be maintained for efficient and effective use of the facility, and (3) preserve an acceptable level and spectrum of key neutron fluxes to meet the scientific mission of the facility. The MURR and Argonne National Laboratory (ANL) team is continuing to work toward realization of the conversion. The 'Preliminary Safety Analysis Report Methodologies and Scenarios for LEU Conversion of MURR' was completed in June 2011. This report documents design parameter values critical to the Fuel Development (FD), Fuel Fabrication Capability (FFC) and Hydromechanical Fuel Test Facility (HMFTF) projects. The report also provides a preliminary evaluation of safety analysis techniques and data that will be needed to complete the fuel conversion Safety Analysis Report (SAR), especially those related to the U-10Mo monolithic LEU fuel. Specific studies are underway to validate the proposed path to an LEU fuel conversion. Coupled fluid-structure simulations and experiments are being conducted to understand the hydrodynamic plate deformation risk for 0.965 mm (38 mil) thick fuel plates. Methodologies that were recently developed to answer the U.S. Nuclear Regulatory Commission (NRC) Request for Additional Information (RAI) regarding the MURR 2006 relicensing submittal will be used in the LEU conversion effort. Transition LEU fuel elements that will have a minimal impact on

Comparison of the parameters of the IR-8 reactor with different fuel assembly designs with LEU fuel

International Nuclear Information System (INIS)

Vatulin, A.; Stetsky, Y.; Dobrikova, I.

1999-01-01

The estimation of neutron-physical, heat and hydraulic parameters of the IR-8 research reactor with low enriched uranium (LEU) fuel was performed. Two fuel assembly (FA) designs were reviewed: IRT-4M with the tubular type fuel elements and IRT-MR with the rod type fuel elements. UO 2 -Al dispersion 19.75% enrichment fuel is used in both cases. The results of the calculations were compared with main parameters of the reactor, using the current IRT-3M FA with 90% high enriched uranium (HEU) fuel. The results of these comparisons showed that during the LEU conversion of the reactor the cycle length, excess reactivity and peak power of the IRT-MR type FA are higher than for the IRT-3M type FA and IRT-4M type FA. (author)

Qualification status of LEU [low enriched uranium] fuels

International Nuclear Information System (INIS)

Snelgrove, J.L.

1987-01-01

Sufficient data has been obtained from tests of high-density, low-enriched fuels for research and test reactors to declare them qualified for use. These fuels include UZrH x (TRIGA fuel) and UO 2 (SPERT fuel) for rod-type reactors and UAl x , U 3 O 8 , U 3 Si 2 , and U 3 Si dispersed in aluminium for plate-type reactors. Except for U 3 Si, the allowable fission density for LEU applications is limited only by the available 235 U. Several reactors are now using these fuels, and additional conversions are in progress. The basic performance characteristics and limits, if any, of the qualified low-enriched (and medium-enriched) fuels are discussed. Continuing and planned work to qualify additional fuels is also discussed. (Author)

Greek research reactor performance characteristics after addition of beryllium reflector and LEU fuel

International Nuclear Information System (INIS)

Deen, J.R.; Snelgrove, J.L.; Papastergiou, C.

1992-01-01

The GRR-1 is a 5-MW pool-type, light-water-moderated and-cooled reactor fueled with MTR-type fuel elements. Recently received Be reflector blocks will soon be added to the core to add additional reactivity until fresh LEU fuel arrives. REBUS-3 xy fuel cycle analyses, using burnup dependent cross sections, were performed to assist in fuel management decisions for the water- and Be-reflected HEU nonequilibrium cores. Cross sections generated by EPRI-CELL have been benchmarked to identical VIM Monte Carlo models. The size of the Be-reflected LEU core has been reduced to 30 elements compared to 35 for the HEU water-reflected core, and an equilibrium cycle calculation has been performed

Fuel element burnup determination in HEU-LEU mixed TRIGA research reactor core

International Nuclear Information System (INIS)

Zagar, Tomaz; Ravnik, Matjaz

2000-01-01

This paper presents the results of a burnup calculations and burnup measurements for TRIGA FLIP HEU fuel elements and standard TRIGA LEU fuel elements used simultaneously in small TRIGA Mark II research reactor in Ljubljana, Slovenija. The fuel element burnup for approximately 15 years of operation was calculated with two different in house computer codes TRIGAP and TRIGLAV (both codes are available at OECD NEA Data Bank). The calculation is performed in one-dimensional radial geometry in TRIGAP and in two-dimensional (r,φ) geometry in TRIGLAV. Inter-comparison of results shows important influence of in-core water gaps, irradiation channels and mixed rings on burnup calculation accuracy. Burnup of 5 HEU and 27 LEU fuel elements was also measured with reactivity method. Measured and calculated burnup values are inter-compared for these elements (author)

Further data of silicide fuel for the LEU conversion of JMTR

International Nuclear Information System (INIS)

Saito, M.; Futamura, Y.; Nakata, H.; Ando, H.; Sakurai, F.; Ooka, N.; Sakakura, A.; Ugajin, M.; Shirai, E.

1990-01-01

Silicide fuel data for the safety assessment of the JMTR LEU fuel conversion are being measured. The data include fission product release, thermal properties, behaviour under accident conditions, and metallurgical characteristics. The methods used in the experiments are discussed. Results of fission products release at high temperature are described. The release of iodine from the silicide fuel is considerably lower than for U-Al alloy fuel

Neutronic analysis of the JMTR with LEU fuel and burnable poison

Energy Technology Data Exchange (ETDEWEB)

Nagaoka, Yoshiharu; Oyamada, Rokuro [Japan Atomic Energy Research Institute, Oarai-machi Ibaraki-ken (Japan); Matos, J E; Woodruff, W L [Argonne National Laboratory, Argonne, IL (United States)

1985-07-01

The results of neutronics calculations are presented for the JMTR equilibrium core with LEU silicide fuel, boron and cadmium burnable poisons in the sideplates, and a cycle length of 24 days instead of 11 days with the current HEU fuel. The data indicate that several options are feasible provided that silicide fuels with high uranium densities are successfully demonstrated and licensed (author)

Neutronic analysis of the JMTR with LEU fuel and burnable poison

International Nuclear Information System (INIS)

Nagaoka, Yoshiharu; Oyamada, Rokuro; Matos, J.E.; Woodruff, W.L.

1985-01-01

The results of neutronics calculations are presented for the JMTR equilibrium core with LEU silicide fuel, boron and cadmium burnable poisons in the sideplates, and a cycle length of 24 days instead of 11 days with the current HEU fuel. The data indicate that several options are feasible provided that silicide fuels with high uranium densities are successfully demonstrated and licensed (author)

Conversion and start up of Tehran Research Reactor with LEU fuel

International Nuclear Information System (INIS)

Zaker, M.

2004-01-01

The MW Tehran Research Reactor, Highly Enriched Uranium (HEU) fuel has been converted to Low Enriched Uranium (LEU) fuel using U 3 0 8 -Al with less than 20% enriched uranium. Measured value of excess reactivity, control rod worth and other parameters indicate good agreement with computational predictions. (author)

A neutronic feasibility study for LEU conversion of the WWR-M reactor at Gatchina

International Nuclear Information System (INIS)

Petrov, Yu. V.; Erykalov, A.N.; Onegin, M.S.

2000-01-01

In this report we present the results of computations of the full scale reactor core with HEU (90%), MEU (36%) and LEU (19.75%) fuel. The reactor computer model for the MCU RFFI Monte Carlo code includes all peculiarities of the core. Calculations show that a uranium density of 3.3gU/cm 3 of MEU (36%) fuel and 8/25gU/cm 3 of LEU (19.75%) in WWR-M5 fuel assembly (FA) geometry is required to match the fuel cycle length of the HEU (90%) case with the same end of cycle (EOEC) excess reactivity. For the equilibrium fuel cycle the fuel burnup and poisoning, the fast and thermal neutron fluxes, the reactivity worth of control rods were calculated for the reference case with HEU (90%) FA and for the MEU and LEU FA. The relative accuracy of this neutronic feasibility study of fuel enrichment reduction of the WWR-M reactor in Gatchina is sufficient to start the fabrication feasibility study of MEU (36%) WWR-M5 fuel assemblies. At the present stage of technology it seems hardly possible to manufacture LEU (19.75%) fuel elements in WWR-M5 geometry due to too high uranium density. Only a future R and D can solve the problem. (author)

Calculation of parameters for inspection planning and evaluation: low enriched uranium conversion and fuel fabrication facilities

International Nuclear Information System (INIS)

Reardon, P.T.; Mullen, M.F.; Harms, N.L.

1981-02-01

As part of Task C.35 (Calculation of Parameters for Inspection Planning and Evaluation) of the US Program of Technical Assistance to IAEA Safeguards, Pacific Northwest Laboratory has performed some quantitative analyses of IAEA inspection activities at low-enriched uranium (LEU) conversion and fuel fabrication facilities. This report presents the results and conclusions of those analyses. Implementation of IAEA safeguards at LEU conversion and fuel fabrication facilities must take into account a variety of practical problems and constraints. One of the key concerns is the problem of flow verification, especially product verification. The objective of this report is to help put the problem of flow verification in perspective by presenting the results of some specific calculations of inspection effort and probability of detection for various product measurement strategies. In order to provide quantitative information about the advantages and disadvantages of the various strategies, eight specific cases were examined

Techno-economic study on conversion of SAFARI-1 to LEU silicide fuel

International Nuclear Information System (INIS)

Ball, G.; Malherbe, F.J.

2004-01-01

This paper marks the conclusion of the techno-economic study into the conversion of SAFARI-1 reactor in South Africa to LEU silicide fuel. Several different fuel types were studied and their characteristics compared to the current HEU fuel. The technical feasibility of operating SAFARI-1 with the different fuels as well as the overall economic impact of the fuels is discussed and conclusions drawn.(author)

Neutronic analysis of the JMTR with LEU fuel and burnable poison

International Nuclear Information System (INIS)

Nagaoka, Yoshiharu; Oyamada, Rokuro; Matos, J.E.; Woodruff, W.L.

1984-01-01

The results of neutronics calculations are presented for the JMTR equilibrium core with LEU silicide fuel, boron and cadmium burnable poisons in the sideplates, and a cycle length of 24 days instead of 11 days with the current HEU fuel. The data indicate that several options are feasible provided that silicide fuels with high uranium densities are successfully demonstrated and licensed. 2 refs., 10 figs., 5 tabs

SMOPY, a new NDA tool for safeguards of LEU and MOX spent fuel

International Nuclear Information System (INIS)

Lebrun, A.; Merelli, M.; Szabo, J.-L.; Huver, M.; Arenas-Carrasco, J.

2001-01-01

Upon IAEA request, the French support program to IAEA Safeguards has developed a new device for control of the irradiated LEU and MOX fuels. The Safeguards Mox Python (SMOPY) is the achievement of a 4 years R and D program supported by CEA and COGEMA in partnership with Eurisys Mesures. The SMOPY system is based on the combination of 2 NDA techniques (passive neutron and room temperature gamma spectrometry) and on line interpretation tools (automatic gamma spectrum interpretation, depletion code EVO). Through the measurement managing software, all this contributes to the fully automatic measurement, interpretation and characterization of any kind of spent fuel. The device is transportable (50 kg, 60 cm) and is composed of four parts: 1. the measurement head with one high efficiency fission chamber and a micro room temperature gamma spectrometric probe; 2. the carrier which carries the measurement head. The carrier bottom fits the racks for accurate positioning and its top fits operator's fuel moving tool; 3. the portable electronic cabinet which includes both neutron and gamma electronic cards; 4. the portable PC which gets inspectors data, controls the measurement, get measured values, interprets them and immediately provides the inspector with worthwhile info for appropriate on the field decisions. Main features of SMOPY are: Discrimination of MOX versus LEU irradiated fuels in any case (conservative case is one cycle MOX versus three cycles LEU after short cooling time); Full characterization of irradiated LEU (burnup, cooling time, Pu amounts ...); Partial Defect Test on LEU fuels. A first version of SMOPY has been tested in industrial condition during summer 2000. This tests shown a need of shielding improvement around the gamma detector. A new version has been build a will be qualified during a new field test and then the system will be ready for routine operation in IAEA and commercial delivery. After giving details about the system itself, this paper

An alternative LEU design for the FRM-II

International Nuclear Information System (INIS)

Hanan, N.A.; Mo, S.C.; Smith, R.S.; Matos, J.E.

1997-02-01

The Alternative LEU Design for the FRM-II proposed by the RERTR Program at Argonne National Laboratory (ANL) has a compact core consisting of a single fuel element that uses LEU silicide fuel with a uranium density of 4.5 g/cm[sup 3] and has a power level of 32 MW. Both the HEU design by the Technical University of Munich (TUM) and the alternative LEU design by ANL have the same fuel lifetime (50 days) and the same neutron flux performance (8 x 10[sup 14] n/cm[sup 2]/s in the reflector). LEU silicide fuel with 4.5 g/cm[sup 3] has been thoroughly tested and is fully-qualified, licensable, and available now for use in a high flux reactor such as the FRM-II. Computer models for the HEU and LEU designs have been exchanged between TUM and ANL and discrepancies have been resolved. The following issues are addressed: qualification of HEU and LEU silicide fuels, stability of the fuel plates, gamma heating in the heavy water reflector, a hypothetical accident involving the configuration of the reflector, a loss of primary coolant flow transient due to an interrupted power supply, the radiological consequences of larger fission product and plutonium inventories in the LEU core, and cost and schedule. Calculations were also done to address the possibility that new high density LEU fuels could be developed that would allow conversion of the TUM HEU design to LEU fuel. Based on the excellent results for the Alternative LEU Design that were obtained in these analyses, the RERTR Program concludes that all of the major technical issues regarding use of LEU fuel instead of HEU fuel in the FRM-II have been successfully resolved and that it is definitely feasible to use LEU fuel in the FRM-II without compromising the safety or performance of the facility

Introduction to Exxon nuclear fuel fabrication plant

International Nuclear Information System (INIS)

Schneider, R.A.

1985-01-01

The Exxon Nuclear low-enriched uranium fuel fabrication plant in Richland, Washington produces fuel assemblies for both pressurized water and boiling water reactors. The Richland plant was the first US bulk-handling facility selected by the IAEA for inspection under the US-IAEA Safeguards Agreement. The plant was under IAEA inspection from March 1981 through October 1983. This text provides a written description of the plant layout, operation and process. The text also includes a one ton-a-day model (or reference) plant which was adapted from the Exxon Nuclear plant. The Model Plant provides a generic example of a low-enriched uranium (LEU) bulk-handling facility. The Model Plant is used to illustrate in a more quantitative way some of the key safeguards requirements for a bulk-handling facility

Thermal-hydraulic analysis of research reactor core with different LEU fuel types using RELAP5

Energy Technology Data Exchange (ETDEWEB)

El-Sahlamy, Neama M. [Nuclear and Radiological Regulatory Authority, Cairo (Egypt)

2017-11-15

In the current work, comparisons between the core performances when using different LEU fuels are done. The fuels tested are UA1{sub X}-A1, U{sub 3}O{sub 8}-Al, and U{sub 3}Si{sub 2}-Al fuels with 19.7 % enrichment. Calculations are done using RELAP5 code to evaluate the thermal-hydraulic performance of the IAEA benchmark 10 MW reactor. First, a reassessment of the slow reactivity insertion transient with UA1{sub X}-A1 LEU fuel to compare the results with those reported in the IAEA TECDOC [1]. Then, comparisons between the thermal-hydraulic core performances when using the three LEU fuels are done. The assessment is performed at initial power of 1.0 W. The reactor power is calculated using the RELAP5 point kinetic model. The reactivity feedback, from changes in water density and fuel temperature, is considered for all cases. From the results it is noticed that U{sub 3}Si{sub 2}-Al fuel gives the best fuel performance since it has the minimum value of peak fuel temperature and the minimum peak clad surface temperature, as operating parameters. Also, it gives the maximum value of the Critical Heat Flux Ratio and the lowest tendency to flow instability occurrence.

Neutronic feasibility studies using U-Mo dispersion fuel (9 Wt % Mo, 5.0 gU/cm3) for LEU conversion of the MARIA (Poland), IR-8 (Russia), and WWR-SM (Uzbekistan) research reactors

International Nuclear Information System (INIS)

Bretscher, M.M.; Deen, J.R.; Hanan, N.A.; Matos, E.

2000-01-01

U-Mo alloys dispersed in an Al matrix offer the potential for high-density uranium fuels needed for the LEU conversion of many research reactors. On-going fuel qualification tests by the US RERTR Program show good irradiation properties of U-Mo alloy dispersion fuel containing 7-10 weight percent molybdenum. For the neutronic studies in this paper the alloy was assumed to contain 9 wt % Mo (U-9Mo) with a uranium density in the fuel meat of 5.00 gU/cm 3 which corresponds to 32.5 volume % U-9Mo. Fuels containing U-9Mo have been used in Russian reactors since the 1950's. For the three research reactors analyzed here, LEU fuel element thicknesses are the same as those for the Russian-fabricated HEU reference fuel elements. Relative to the reference fuels containing 80-90% enriched uranium, LEU U-9Mo Al-dispersion fuel with 5.00 gU/cm 3 doubles the cycle length of the MARIA reactor and increases the IR-8 cycle length by about 11%. For the WWR-SM reactor, the cycle length, and thus the number of fuel assemblies used per year, is nearly unchanged. To match the cycle length of the 36% enriched fuel currently used in the WWR-SM reactor will require a uranium density in the LEU U-9Mo Al-dispersion fuel of about 5.4 gU/cm 3 . The 5.00 gU/cm 3 LEU fuel causes thermal neutron fluxes in water holes near the edge of the core to decrease by (6-8)% for all three reactors. (author)

Nuclear criticality assessment of LEU and HEU fuel element storage

International Nuclear Information System (INIS)

Pond, R.B.; Matos, J.E.

1984-01-01

Criticality aspects of storing LEU (20%) and HEU (93%) fuel elements have been evaluated as a function of 235 U loading, element geometry, and fuel type. Silicide, oxide, and aluminide fuel types have been evaluated ranging in 235 U loading from 180 to 620 g per element and from 16 to 23 plates per element. Storage geometry considerations have been evaluated for fuel element separations ranging from closely packed formations to spacings of several centimeters between elements. Data are presented in a form in which interpolations may be made to estimate the eigenvalue of any fuel element storage configuration that is within the range of the data. (author)

Safety analysis of JMTR LEU fuel core, (3)

International Nuclear Information System (INIS)

Tsuchida, Noboru; Shiraishi, Tadao; Takahashi, Yutaka; Inada, Seiji; Saito, Minoru; Futamura, Yoshiaki; Kitano, Kyoshiro.

1992-10-01

Dose analysis in the safety evaluation and the site evaluation were performed for the JMTR core conversion from MEU fuel to LEU fuel. In the safety evaluation, the effective dose equivalents for the public surrounding the site were estimated in fuel handling accident and flow blockage to coolant channel which were selected as the design basis accidents with release of radioactive fission products to the environment. In the site evaluation, the flow blockage to coolant channel was selected as siting basis events, since this accident had the possibility of spreading radioactive release. Maximum exposure doses for the public were estimated assuming large amounts of fission products to release. It was confirmed that risk of radiation exposure of the public is negligible and the siting is appropriate. (author)

A comparative and predictive study of the annual fuel cycle costs for HEU and LEU fuels in the High Flux Reactor, Petten, 1985-1993

Energy Technology Data Exchange (ETDEWEB)

Moss, R L; May, P

1985-07-01

The internationally agreed constraint on availability of supply of HEU fuels to Research and Test Reactors has necessitated that a cost analysis be carried out to determine the financial effect of converting the core of the HFR from HEU to LEU fuels. A computer program, written at Petten and based on information extracted from studies in Europe and the USA, identifies the major cost variables to be manufacturing, uranium, reprocessing and transport costs. Comparison between HEU and LEU cores have been carried out and includes the effects of inflation and exchange rate fluctuations. Conversion of the HFR core to LEU fuels is shown to be financially disadvantageous. (author)

A comparative and predictive study of the annual fuel cycle costs for HEU and LEU fuels in the High Flux Reactor, Petten, 1985-1993

International Nuclear Information System (INIS)

Moss, R.L.; May, P.

1985-01-01

The internationally agreed constraint on availability of supply of HEU fuels to Research and Test Reactors has necessitated that a cost analysis be carried out to determine the financial effect of converting the core of the HFR from HEU to LEU fuels. A computer program, written at Petten and based on information extracted from studies in Europe and the USA, identifies the major cost variables to be manufacturing, uranium, reprocessing and transport costs. Comparison between HEU and LEU cores have been carried out and includes the effects of inflation and exchange rate fluctuations. Conversion of the HFR core to LEU fuels is shown to be financially disadvantageous. (author)

Fuel conversion of JRR-4 from HEU to LEU

International Nuclear Information System (INIS)

Ichikawa, Hiroki; Nakajima, Teruo

1997-01-01

Japanese JRR-4 (Japan Research Reactor No.4) is a pool type, light water moderated and cooled, ETR type fuel reactor used for Shielding experiments, isotope production, neutron activation analyses, Si doping, reactor students training. It acieved first criticality on January 28, 1965 with maximum thermal power 3.5MW. The standard core consistes of 20 Fuel elements, 7 control rods 5 Irradiation holes, neutron source, graphite reflectors. Available thermal flux is 7x1013 n/cm2/s. Within the RERTR program plans are made for core conversion from HEU to LEU

A comparison of the radiological consequences of a HEU and LEU fueled research reactor

International Nuclear Information System (INIS)

Kollas, J.G.

1985-01-01

An analysis of the design basis accident radiological consequences of the HEU and LEU fueled Greek Research Reactor is presented. Doses and individual cancer risk from exposure to the passing radioactive cloud are estimated up to a distance of 20 km from the reactor site. Collective exposure and latent health effects are estimated for the total Athens area of 3081000 inhabitants. The results indicate that the plutonium isotopes buildup in the LEU fuel does not increase appreciably the consequences in respect to the HEU fueled reactor. The plutonium impact concerns mainly bone effects and secondly lung and whole body effects. The contribution to the limiting thyroid dose and the corresponding thyroid effects is insignificant. (author)

Full core operation in JRR-3 with LEU fuels

International Nuclear Information System (INIS)

Murayama, Y.; Issiki, M.

1995-01-01

The new JRR-3 a 20MWT swimming pool type research reactor, is made up of plate type LEU fuel elements with U-Al x fuel at 2.2 gU/cm 3 . Reconstruction work for the new JR-3 was a good success, and common operation started in November 1990, and 7 cycles (26 days operation/cycle) have passed. We have no experience in using such a high uranium density fuel element with aluminide fuel. So we plan to examine the condition of the irradiated fuel elements with three methods, that is, measurement of the value of FFD in operation, observation of external view of the fuels in refueling work and postirradiation examination after maximum burn-up will be established. In the results of the first two methods, the fuel elements of JRR-3 is burned up normally and have no evidence of failure. (author)

Irradiation of MEU and LEU test fuel elements in DR 3

International Nuclear Information System (INIS)

Haack, K.

1984-01-01

Irradiation of three MEU and three LEU fuel elements in the Danish reactor DR 3. Thermal and fast neutron flux density scans of the core have been made and the results, related to the U235-content of each fuel element, are compared with the values from HEU fuel elements. The test elements were taken to burn-up percentages of 50-60%. Reactivity values of the test elements at charge and at discharge have been measured and the values are compared with those of HEU fuel elements. (author)

Experience in producing LEU fuel elements for the RSG-GAS

International Nuclear Information System (INIS)

Suripto, A.; Soentono, S.

1991-01-01

To achieve a self-reliance in the operation of the 30 MW Multipurpose Research Reactor at Serpong (the RSG-GAS), a fuel element production facility has been constructed nearby. The main task of the facility is to produce MTR type fuel and control elements containing U 3 O 8 -Al dispersion LEU fuel for the RSG-GAS. The hot commissioning activity has started in early 1988 after completion of the cold commissioning using depleted uranium in 1987, marking the beginning of the real production activity. This paper briefly describes the main features of the fuel production facility, the production experience gained so far, and its current production activity. (orig.)

An alternative LEU design for the FRM-II

International Nuclear Information System (INIS)

Hanan, N.A.; Mo, S.C.; Smith, R.S.; Matos, J.E.

1996-01-01

The Alternative LEU Design for the FRM-II proposed by the RERTR Program at Argonne National Laboratory (ANL) has a compact core consisting of a single fuel element that uses LEU silicide fuel with a uranium density of 4.5 g/cm 3 and has a power level of 32 MW. Both the HEU design by the Technical University of Munich (TUM) and the alternative LEU design by ANL have the same fuel lifetime (50 days) and the same neutron flux performance. LEU silicide fuel with 4.5 g/cm 3 has been thoroughly tested and is fully-qualified, licensable, and available now for use in a high flux reactor such as the FRM-II. The following issues raised by TUM were addressed in Ref. 1: qualification of HEU and LEU silicide fuels, gamma heating in the heavy water reflector, radiological consequences of larger fission product and plutonium inventories in the LEU core, and cost and schedule. The conclusions of these analyses are summarized below. This paper addresses three additional safety issues that were raised by TUM in Ref. 2: stability of the involute fuel plates, a hypothetical accident involving the configuration of the reflector, and a loss of primary coolant flow transient due to an interrupted power supply. Based on the excellent results for the Alternative LEU Design that were obtained in these analyses, the RERTR Program concludes that all of the major technical issues regarding use of LEU fuel instead of HEU fuel in the FRM-II have been successfully resolved and that it is definitely feasible to use LEU fuel in the FRM-II without compromising the safety or performance of the facility

Fuel Management Strategies for a Possible Future LEU Core of a TRIGA Mark II Vienna

Energy Technology Data Exchange (ETDEWEB)

Khan, R.; Villa, M.; Steinhauser, G.; Boeck, H. [Vienna University of Technology-Atominstitut (Austria)

2011-07-01

The Vienna University of Technology/Atominstitut (VUT/ATI) operates a TRIGA Mark II research reactor. It is operated with a completely mixed core of three different types of fuel. Due to the US fuel return program, the ATI have to return its High Enriched Uranium (HEU) fuel latest by 2019. As an alternate, the Low Enrich Uranium (LEU) fuel is under consideration. The detailed results of the core conversion study are presented at the RRFM 2011 conference. This paper describes the burn up calculations of the new fuel to predict the future burn up behavior and core life time. It also develops an effective and optimized fuel management strategy for a possible future operation of the TRIGA Mark II with a LEU core. This work is performed by the combination of MCNP5 and diffusion based neutronics code TRIGLAV. (author)

LEU-fueled SLOWPOKE-2 modelling with MCNP4A

International Nuclear Information System (INIS)

Pierre, J.R.M.; Bonin, H.W.J.

1996-01-01

Following the commissioning of the Low Enrichment Uranium (LEU) Fueled SLOWPOKE-2 research reactor at Royal Military College,excess reactivity measurements were conducted over a range of temperature and power. Given the advance in computer technology, the use of Monte Carlo N-Particle Transport Code System MCNP 4A appeared possible for the simulation of the LEU-fueled SLOWPOKE-2 reactor core, and this work demonstrates that this is indeed the case. MCNP 4A is a full three dimensional program allowing the user to enter a large amount of complexity. The limit on the geometry complexity is the computing time required to achieve a reasonable standard deviation. To this point several models of the SLOWPOKE-2 have been developed giving some insight on the sensitivity of the code. MCNP4A can use various cross section libraries. The aim of this work is to calculate accurately the reactivity of the core and reproduce The temperature trend of the reactivity. The model preserved as much as possible the details of the core and facility in order to allow further study in the flux mapping

Feasibility study for LEU conversion of the WWR-K reactor at the Institute of Nuclear Physics in Kazakhstan using a 5-tube fuel assembly

International Nuclear Information System (INIS)

Hanan, N.A.; Liaw, J.R.; Matos, J.E.

2005-01-01

A feasibility study by the RERTR program for possible LEU conversion of the 6 MW WWR-K reactor concludes that conversion is feasible using an LEU 5-tube Russian fuel assembly design. This 5-tube design is one of several LEU fuel assembly designs being studied (Ref. 1) for possible use in this reactor. The 5-tube assembly contains 200 g 235 U with an enrichment of 19.7% in four cylindrical inner tubes and an outer hexagonal tube with the same external dimensions as the current HEU (36%) 5-tube fuel assembly, which contains 112.5 g 235 U. The fuel meat material, LEU UO 2 -Al dispersion fuel with ∼ 2.5 g U/cm 3 , has been extensively irradiation tested in a number of reactors with uranium enrichments of 36% and 19.7%. Since the 235 U loading of the LEU assemblies is much larger than the HEU assemblies, a smaller LEU core with five rows of fuel assemblies is possible (instead of six rows of fuel assemblies in the HEU core). This smaller LEU core would consume about 60% as many fuel assemblies per year as the current HEU core and provide thermal neutron fluxes in the inner irradiation channels that are ∼ 17% larger than with the present HEU core. The current 21 day cycle length would be maintained and the average discharge burnup would be ∼ 42%. Neutron fluxes in the five outer irradiation channels would be smaller in the LEU core unless these channels can be moved closer to the LEU fuel assemblies. Results show that the smaller LEU core would meet the reactor's shutdown margin requirements and would have an adequate thermal-hydraulic safety margin to onset of nucleate boiling. (author)

Fuel element burnup measurements for the equilibrium LEU silicide RSG GAS (MPR-30) core under a new fuel management strategy

International Nuclear Information System (INIS)

Pinem, Surian; Liem, Peng Hong; Sembiring, Tagor Malem; Surbakti, Tukiran

2016-01-01

Highlights: • Burnup measurement of fuel elements comprising the new equilibrium LEU silicide core of RSG GAS. • The burnup measurement method is based on a linear relationship between reactivity and burnup. • Burnup verification was conducted using an in-house, in-core fuel management code BATAN-FUEL. • A good agreement between the measured and calculated burnup was confirmed. • The new fuel management strategy was confirmed and validated. - Abstract: After the equilibrium LEU silicide core of RSG GAS was achieved, there was a strong need to validate the new fuel management strategy by measuring burnup of fuel elements comprising the core. Since the regulatory body had a great concern on the safety limit of the silicide fuel element burnup, amongst the 35 burnt fuel elements we selected 22 fuel elements with high burnup classes i.e. from 20 to 53% loss of U-235 (declared values) for the present measurements. The burnup measurement method was based on a linear relationship between reactivity and burnup where the measurements were conducted under subcritical conditions using two fission counters of the reactor startup channel. The measurement results were compared with the declared burnup evaluated by an in-house in-core fuel management code, BATAN-FUEL. A good agreement between the measured burnup values and the calculated ones was found within 8% uncertainties. Possible major sources of differences were identified, i.e. large statistical errors (i.e. low fission counters’ count rates), variation of initial U-235 loading per fuel element and accuracy of control rod indicators. The measured burnup of the 22 fuel elements provided the confirmation of the core burnup distribution planned for the equilibrium LEU silicide core under the new fuel management strategy.

Field test of short-notice random inspections for inventory-change verification at a low-enriched-uranium fuel-fabrication plant: Preliminary summary

International Nuclear Information System (INIS)

Fishbone, L.G.; Moussalli, G.; Naegele, G.; Ikonomou, P.; Hosoya, M.; Scott, P.; Fager, J.; Sanders, C.; Colwell, D.; Joyner, C.J.

1994-01-01

An approach of short-notice random inspections (SNRIs) for inventory-change verification can enhance the effectiveness and efficiency of international safeguards at natural or low-enriched uranium (LEU) fuel fabrication plants. According to this approach, the plant operator declares the contents of nuclear material items before knowing if an inspection will occur to verify them. Additionally, items about which declarations are newly made should remain available for verification for an agreed time. This report details a six-month field test of the feasibility of such SNRIs which took place at the Westinghouse Electric Corporation Commercial Nuclear Fuel Division. Westinghouse personnel made daily declarations about both feed and product items, uranium hexafluoride cylinders and finished fuel assemblies, using a custom-designed computer ''mailbox''. Safeguards inspectors from the IAEA conducted eight SNRIs to verify these declarations. Items from both strata were verified during the SNRIs by means of nondestructive assay equipment. The field test demonstrated the feasibility and practicality of key elements of the SNRI approach for a large LEU fuel fabrication plant

The series production in a standardized fabrication line for silicide fuels and commercial aspects

International Nuclear Information System (INIS)

Wehner, E.L.; Hassel, H.W.

1987-01-01

NUKEM has been responsible for the development and fabrication of LEU fuel elements for MTR reactors under the frame of the German AF program since 1979. The AF program is part of the international RERTR efforts, which were initiated by the INFCE Group in 1978. This paper describes the actual status of development and the transition from the prototype to the series production in a standardized manufacturing line for silicide fuels at NUKEM. Technical provisions and a customer oriented standardized product range aim at an economized manufacturing. (Author)

Core instrumentation and pre-operational procedures for core conversion HEU to LEU

International Nuclear Information System (INIS)

1984-02-01

This report is intended for the reactor operator, to be used as a manual or checklist for general guidance on pre-startup activities that need to be addressed in preparation for conversion to Low Enriched Fuel (LEU). All nuclear, thermodynamic and safety calculations should have been performed prior to this stage of the core conversion process. During these calculations and certainly before ordering the new LEU fuel elements the reactor operator needs to very carefully consider additional important factors concerning the new fuel: fuel reliability, reliability of fuel fabricator, reprocessing contract or fuel element storage and disposal, economics of the new fuel cycle. At this stage, too, a preoperational experimental programme has to be developed and presented to the regulatory authorities for approval. This experimental programme could lead to additional requirements on: in-core instrumentation, out-of-core instrumentation or additional experimental devices. Detailed instructions on specific tests and measurements are not provided in this report since much information on the subject is available in the open literature

Neutronic analysis of the conversion of HEU to LEU fuel for a 5-MW MTR core

International Nuclear Information System (INIS)

Pazirandeh, A.; Bartsch, G.

1987-01-01

In recent years, due to cessation of highly enriched uranium (HEU) fuel supply, practical steps have been taken to substitute HEU fuel in almost all research reactors by medium-enriched uranium or low-enriched uranium (LEU) fuels. In this study, a neutronic calculation of a 5-MW research reactor core fueled with HEU (93% 235 U) is presented. In order to assess the performance of the core with the LEU ( 235 U loadings were examined. The core consists of 22 standard fuel elements (SFEs) and 6 control fuel elements (CFEs). Each fuel elements has 18 curved plates of which two end plates are dummies. Initial 235 U content is 195 g 235 U/SFE and 9.7 g 235 U/CFE or /PFE. In all calculations the permitted changes to the fuel elements are (a) 18 active plates per SFE, (b) fuel plates assumed to be flat, and (c) 8 or 9 active plates per CFE

Fuel cycle cost comparisons with oxide and silicide fuels

Energy Technology Data Exchange (ETDEWEB)

Matos, J E; Freese, K E [RERTR Program, Argonne National Laboratory (United States)

1983-09-01

reactivity requirements for fuel transportation and storage are satisfied. With LEU silicide fuel in the HEU element geometry, {sup 235}U loadings between 360 and 390 g 4.1 - 45 g U/cm{sup 3}) result in the same or lower total costs than with HEU fuel. In fuel element designs with HEU aluminide, LEU oxide, and LEU silicide fuels that have roughly the same total fuel cycle costs, the contributions of the individual cost components are approximately 38% for fabrication costs, 27% for U costs plus U credit, 20% for reprocessing costs, and 15% for shipping costs. Percentage changes in individual cost components scale the total costs according to these proportions. For example, a 30% increase in fabrication costs results in an 11.4% increase in total costs. The fabrication cost for an HEU standard element was assumed to be $9000 in this analysis. However, the LEU/HEU cost ratios are very nearly the same if a value of $7000 per element had been assumed. A reduction of about 35-40% in plate production costs due to the standardization of fuel plate designs is needed in order to reduce the total fuel cycle costs by 10%. The maximum cost savings due to standardization are in the range of 26-30%.

Development of LEU targets for 99Mo production and their chemical processing status 1989

International Nuclear Information System (INIS)

Vandegrift, G.F.; Kwok, J.D.; Chamberlain, D.B.; Hoh, J.C.; Streets, E.W.; Vogler, S.; Thresh, H.R.; Domagala, R.F.; Wiencek, T.C.; Matos, J.E.

1991-01-01

Most of the world's supply of Tc-99m for medical purposes is currently produced from Mo-99 derived from the fissioning of high enriched uranium (HEU). Substitution of low enriched uranium (LEU) silicide fuel for the HEU alloy and aluminide fuels used in current target designs will allow equivalent Mo-99 yields with no change in target geometries. Substitution of uranium metal will also allow the substitution of LEU for HEU. Efforts performed in 1989 focused on (1) fabrication of a uranium metal target by Hot Isostatic Pressing uranium metal foil to zirconium, (2) experimental investigation of the dissolution step for U 3 Si 2 targets, allowing us to present a conceptual design for the dissolution process and equipment, and (3) investigation of the procedures used to reclaim irradiated uranium from Mo-production targets, allowing us to further analyze the waste and by-product problems associated with the substitution of LEU for HEU. (orig.)

Remarks on the influence of enrichment reduction on fuel cycle costs

International Nuclear Information System (INIS)

Krull, W.

1985-01-01

The cost factors influencing the fuel cycle cost analysis for research reactors are discussed in detail with special emphasis on fuel element fabrication costs, burnup and reprocessing costs. Two different aspects for the conversion from HEU to LEU are considered: plus 14% U-235 weight per LEU fuel element and plus ca. 50 % U-235 weight per LEU fuel element. The cost factors and these conversion aspects were taken for calculating the changes in fuel cycle costs for the three different meat materials U 3 O 8 , U 3 Si 2 and U 3 Si. The results of these calculations can be summarized as following: - if in the HEU case the fuel loading and the burnup of a fuel element is low there will be some economic advantages in the LEU case; - if in the HEU case the fuel loading and the burnup of a fuel element is high there will be economic disadvantages in the LEU case. (author)

Summary report on fuel development and miniplate fabrication for the RERTR Program, 1978 to 1990

Energy Technology Data Exchange (ETDEWEB)

Wiencek, T.C. [Argonne National Lab., IL (United States). Energy Technology Div.

1995-08-01

This report summarizes the efforts of the Fabrication Technology Section at Argonne National Laboratory in the program of Reduced Enrichment Research and Test Reactors (RERTR). The main objective of this program was to reduce the amount of high enriched ({approx}93% {sup 235}U) uranium (HEU) used in nonpower reactors. Conversion from low-density (0.8--1.6 g U/cm{sup 3}) HEU fuel elements to highly loaded (up to 7 g U/cm{sup 3}) low-enrichment (<20% {sup 235}U) uranium (LEU) fuel elements allows the same reactor power levels, core designs and sizes to be retained while greatly reducing the possibility of illicit diversion of HEU nuclear fuel. This document is intended as an overview of the period 1978--1990, during which the Section supported this project by fabricating mainly powder metallurgy uranium-silicide dispersion fuel plates. Most of the subjects covered in detail are fabrication-related studies of uranium silicide fuels and fuel plate properties. Some data are included for out-of-pile experiments such as corrosion and compatibility tests. Also briefly covered are most other aspects of the RERTR program such as irradiation tests, full-core demonstrations, and technology transfer. References included are for further information on most aspects of the entire program. A significant portion of the report is devoted to data that were never published in their entirety. The appendices contain a list of previous RERTR reports, ANL fabrication procedures, calculations for phases present in two-phase fuels, chemical analysis of fuels, miniplate characteristics, and a summary of bonding runs made by hot isostatic pressing.

Summary report on fuel development and miniplate fabrication for the RERTR Program, 1978 to 1990

International Nuclear Information System (INIS)

Wiencek, T.C.

1995-08-01

This report summarizes the efforts of the Fabrication Technology Section at Argonne National Laboratory in the program of Reduced Enrichment Research and Test Reactors (RERTR). The main objective of this program was to reduce the amount of high enriched (∼93% 235 U) uranium (HEU) used in nonpower reactors. Conversion from low-density (0.8--1.6 g U/cm 3 ) HEU fuel elements to highly loaded (up to 7 g U/cm 3 ) low-enrichment ( 235 U) uranium (LEU) fuel elements allows the same reactor power levels, core designs and sizes to be retained while greatly reducing the possibility of illicit diversion of HEU nuclear fuel. This document is intended as an overview of the period 1978--1990, during which the Section supported this project by fabricating mainly powder metallurgy uranium-silicide dispersion fuel plates. Most of the subjects covered in detail are fabrication-related studies of uranium silicide fuels and fuel plate properties. Some data are included for out-of-pile experiments such as corrosion and compatibility tests. Also briefly covered are most other aspects of the RERTR program such as irradiation tests, full-core demonstrations, and technology transfer. References included are for further information on most aspects of the entire program. A significant portion of the report is devoted to data that were never published in their entirety. The appendices contain a list of previous RERTR reports, ANL fabrication procedures, calculations for phases present in two-phase fuels, chemical analysis of fuels, miniplate characteristics, and a summary of bonding runs made by hot isostatic pressing

Foreign research reactor spent nuclear fuel inventories containing HEU and LEU of US-origin

International Nuclear Information System (INIS)

Matos, J.E.

1995-01-01

This paper provides estimates of the quantities and types of foreign research reactor spent nuclear fuel containing HEU and LEU of US-origin that are anticipated during the period beginning in January 1996 and extending for 10-15 years

DART-TM: A thermomechanical version of DART for LEU VHD dispersed and monolithic fuel analysis

International Nuclear Information System (INIS)

Saliba, Roberto; Taboada, Horacio; Moscarda, Ma.Virginia; Rest, Jeff

2003-01-01

A collaboration agreement between ANL/USDOE and CNEA Argentina, in the area of Low Enriched Uranium Advanced Fuels has been in place since October 16, 1997 under the 'Implementation Arrangement for Technical Exchange and Cooperation in the Area of Peaceful Uses of Nuclear Energy'. An annex concerning DART code optimization has been operative since February 8, 1999. Previously, as a part of this annex a visual thermal FASTDART version was developed that includes mechanistic models for the calculation of the fission-gas-bubble and fuel particle size distribution, reaction layer thickness, and meat thermal conductivity. FASTDART was presented at the last RERTR Meeting that included validation against RERTR 3 irradiation data. The thermal FASTDART version was assessed as an adequate tool for modeling the behavior of LEU U-Mo dispersed fuels under irradiation against PIE RERTR irradiation data. During this past year the development of a 3-D thermo-mechanical version of the code for modeling the irradiation behavior of LEU U-Mo monolithic and dispersion fuel was initiated. Some preliminary results of this work will be shown during RERTR-2003 meeting. (author)

Comparison of the FRM-II HEU design with an alternative LEU design

International Nuclear Information System (INIS)

Mo, S.C.; Hanan, N.A.; Matos, J.E.

2004-01-01

The FRM-II reactor design of the Technical University of Munich has a compact core that utilizes fuel plates containing highly-enriched uranium (HEU, 93%). This paper presents an alternative core design utilizing low-enriched uranium (LEU, 3 that provides nearly the same neutron flux for experiments as the HEU design, but has a less favourable fuel cycle economy. If an LEU fuel with a uranium density of 6.0 - 6.5 g/cm 3 . were developed, the alternative design would provide the same neutron flux and use the same number of cores per year as the HEU design. The results of this study show that there are attractive possibilities for using LEU fuel instead of HEU fuel in the FRM-II. Further optimization of the LEU design and near-term availability of LEU fuel with a uranium density greater than 4.8 g/cm 3 would enhance the performance of the LEU core. The REKIR Program is ready to exchange information with the Technical University of Munich to resolve any differences that may exist and to identify design modifications that would optimize reactor performance utilizing LEU fuel. (author)

Status of HEU-LEU conversion of FRJ-2

International Nuclear Information System (INIS)

Damm, G.; Nabbi, R.

2002-01-01

The operator of the German FRJ-2 research reactor, 'Research Center Juelich', has participated from the beginning in the RERTR programme and made comprehensive contributions to the test and use of LEU fuel for HEU-LEU-conversion measures. The originally planned time scale for the conversion of FRJ-2 was significantly delayed because of a change of the manufacturer of the LEU fuel elements and a 4 years shutdown of the reactor for refurbishment purposes. In the meantime the new LEU fuel elements are qualified and tested in the reactor. In the moment calculations for the safety report are made and it is planned to apply for the license of FRJ-2 operation with LEU fuel at the beginning of 2003. In order to get most reliable results a sophisticated computational method based on a MCNP model coupled with the depletion code BURN was developed for reactor physical calculations, core conversion studies and fuel element performance analysis and applied to the mixed and LEU core. The licensing schedule and results of latest calculations for the conversion study will be presented. The simulations shows that the thermal flux in the LEU core is about 19% resulting in a lower burnup rate. But in the reflector area around the core and in the center of the cold n source the neutron flux reduction remains limited to 6%. Due to a harder neutron spectrum in the LEU core the kinetic and safety related parameters are slightly reduced. Using the ORIGEN code it could be shown that the increase of the total fission products inventory amounts to about 6% compared to a HEU core. As a consequence of the high amount of U-238, the amount of U-235 in the LEU core has to be about 27% higher than in the HEU core but the U-235 burnup is approx. 5% lower due to the contribution of fissile plutonium. (author)

Y-12 product improvements expected to reduce metal production costs and decrease fabrication losses

International Nuclear Information System (INIS)

Hassler, Morris E.

2005-01-01

The Y-12 National Security Complex (Y-12) supplies uranium metal and uranium oxide feed material for fabrication into fuel for research reactors around the world. Over the past few years, Y-12 has continued to improve its Low Enriched Uranium (LEU) product. The LEU is produced by taking U.S. surplus Highly Enriched Uranium (HEU) and blending it with depleted or natural uranium. The surplus HEU comes from dismantled U.S. weapons parts. Those research reactors that use LEU from Y-12 are making important contributions to international nuclear nonproliferation by using LEU rather than HEU, and helping to disposition former U.S. weapons material. It is clearly understood that the research reactor community must keep fuel costs as low as possible and Y-12 is making every effort to improve efficiencies in producing the uranium through standardizing the chemical specifications as well as the product mass and dimensional qualities. These production cost reductions allows for the U.S. to keep the LEU product price low even with the dramatic increase in the uranium enrichment and feed component market prices in the last few years. This paper will discuss a new standard specification that has been proposed to existing LEU metal customers and fuel fabricators. It will also cover Y-12's progress on a new mold-design that will result in a more uniform, higher quality product and eliminates two steps of the production process. This new product is expected to decrease fabrication losses by 5-10%, depending on the fabricator's process. The paper will include planned activities and the schedule associated with implementation of the new specification and product form. (author)

Metallic Reactor Fuel Fabrication for SFR

Energy Technology Data Exchange (ETDEWEB)

Song, Hoon; Kim, Jong-Hwan; Ko, Young-Mo; Woo, Yoon-Myung; Kim, Ki-Hwan; Lee, Chan-Bock [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

The metal fuel for an SFR has such advantages such as simple fabrication procedures, good neutron economy, high thermal conductivity, excellent compatibility with a Na coolant, and inherent passive safety 1. U-Zr metal fuel for SFR is now being developed by KAERI as a national R and D program of Korea. The fabrication technology of metal fuel for SFR has been under development in Korea as a national nuclear R and D program since 2007. The fabrication process for SFR fuel is composed of (1) fuel slug casting, (2) loading and fabrication of the fuel rods, and (3) fabrication of the final fuel assemblies. Fuel slug casting is the dominant source of fuel losses and recycled streams in this fabrication process. Fabrication on the rod type metallic fuel was carried out for the purpose of establishing a practical fabrication method. Rod-type fuel slugs were fabricated by injection casting. Metallic fuel slugs fabricated showed a general appearance was smooth.

Selection of LEU/Th reference fuel for the HTGR-SC/C lead plant

International Nuclear Information System (INIS)

Turner, R.F.; Neylan, A.J.; Baxter, A.M.; McEachern, D.W.; Stansfield, O.M.

1983-05-01

This paper describes the reference fuel materials for the high-temperature gas-cooled reactor (HTGR) plant for steam cycle/cogeneration (SC/C). A development and testing program carried out in 1978 through 1982 led to the selection of coated fuel particles of uranium-oxycarbide (UCO) for fissile materials and thorium oxide (ThO 2 ) for fertiel materials. Low-enriched uranium (LEU) is the enrichment basis for the HTGR-SC/C application. While UC 2 and UO 2 would also meet the essential criteria for fissile fuel, the UCO, alternative was selected on the basis of improved performance, economics, and process conditions

Comparison of the FRM-II HEU design with an alternative LEU design. Attachment

International Nuclear Information System (INIS)

Hanan, N.A.; Mo, S.C.; Smith, R.S.; Matos, J.E.

2004-01-01

After presentation of the foregoing paper by Dr. Nelson Hanan of Argonne National Laboratory (ANL) proposing an alternative LEU core with one fuel ring and a power level of 33 MW, a presentation was made by Dr. Klaus Boning of the Technical University of Munich comparing the FRM-II HEU design with an LEU design by Tlm that had two fuel rings and a power level of 40 MW. Dr. Boning raised the following issues concerning the use of LEU fuel in FRM-H reactor designs: (1) qualification of HEU and LEU silicide fuels, (2) gamma heating in the heavy water reflector, (3) the radiological consequences of hypothetical accidents, and (4) cost and schedule. These issues are addressed in this Attachment. In his presentation, Dr. Hanan mentioned that ANL was also investigating other LEU designs. This work led to a second alternative LEU design that has the same neutron flux performance (8 x 10 14 n/cm 2 /s peak neutron flux in the reflector) and the same fuel lifetime (50 full power days) as the HEU design, but uses LEU silicide fuel with a uranium density of only 4.5 g/cm 3 . This design was achieved by using a fuel plate that has a fuel meat thickness of 0.76 mm, a cladding thickness of 0.38 mm, and a water channel gap of 2.2 mm. A comparison is shown of the main characteristics of this second alternative LEU design with those of the FRM-II HEU design. The ANL core again has one fuel ring with the same dimensions. With this LEU design, a two stage process is no longer necessary because LEU silicide fuel with a uranium density of 4.5 g/cm 3 is fully qualified, licensable, and available now for use in a high flux reactor such as the FRM-II

A neutronic feasibility study for LEU conversion of the High Flux Beam Reactor (HFBR)

International Nuclear Information System (INIS)

Pond, R.B.; Hanan, N.A.; Matos, J.E.

1997-01-01

A neutronic feasibility study for converting the High Flux Beam Reactor at Brookhaven National Laboratory from HEU to LEU fuel was performed at Argonne National Laboratory. The purpose of this study is to determine what LEU fuel density would be needed to provide fuel lifetime and neutron flux performance similar to the current HEU fuel. The results indicate that it is not possible to convert the HFBR to LEU fuel with the current reactor core configuration. To use LEU fuel, either the core needs to be reconfigured to increase the neutron thermalization or a new LEU reactor design needs to be considered. This paper presents results of reactor calculations for a reference 28-assembly HEU-fuel core configuration and for an alternative 18-assembly LEU-fuel core configuration with increased neutron thermalization. Neutronic studies show that similar in-core and ex-core neutron fluxes, and fuel cycle length can be achieved using high-density LEU fuel with about 6.1 gU/cm 3 in an altered reactor core configuration. However, hydraulic and safety analyses of the altered HFBR core configuration needs to be performed in order to establish the feasibility of this concept. (author)

Neutronic calculations of PARR-1 cores using LEU silicide fuel

International Nuclear Information System (INIS)

Arshad, M.; Bakhtyar, S.; Hayat, T.; Salahuddin, A.

1991-08-01

Detailed neutronic calculations have been carried out for different PARR-1 cores utilizing low enriched uranium (LEU) silicide fuel and operating at an upgraded power of 9 MW. The calculations include the search for critical loadings in open and stall ends of the pool, neutronic analysis of the first full equilibrium core and calculations cores. The burnup study of inventory have also been carried out. Further, the reactivity coefficients of the first full power operation core are evaluated for use in the accident analysis. 14 figs. (author)

Y-12 product improvements expected to reduce metal production costs and decrease fabrication losses

International Nuclear Information System (INIS)

Parker, Elaine; Hassler, Morris

2004-01-01

Full text: The Y-12 National Security Complex supplies uranium metal and uranium oxide feed material that is then fabricated into fuel for research reactors around the world. Over the past two to three years, Y-12 has learned a great deal about its Low Enriched Uranium (LEU) product. The LEU is produced by taking U.S. surplus Highly Enriched Uranium (HEU) and blending it with depleted or natural uranium. The surplus HEU comes from dismantled U.S. weapons parts that have been declared as surplus. Those research reactors that use LEU from Y-12 are making important contributions to international nuclear non-proliferation by using LEU rather than HEU, and by helping to disposition former weapons material. We clearly understand that our customers want to keep fuel costs as low as possible. We at Y-12 are making every effort to improve efficiencies in producing the uranium through standardizing the chemical specifications as well as the product mass and dimensional qualities. This paper will discuss the new standard specification that we have proposed to existing LEU metal customers and fuel fabricators. It will also cover Y-12's progress on a new mold-design that will result in a more uniform, higher quality product that is less expensive to produce. This new product is expected to decrease overall fabrication losses by 5-10%, depending on the fabricator's process. The paper will include planned activities and the schedule associated with implementation of the new specification and product form. (author)

IAEA physical inventory verification procedures implemented at US and Canadian fuel fabrication plants

International Nuclear Information System (INIS)

Gough, J.; Wredberg, L.; Zobor, E.; Zuccaro-Labellarte, G.

1988-01-01

IAEA has implemented safeguards at three Low Enriched Uranium (LEU) fuel fabrication plants in the USA during the period 1982 to 1987, and it is in the process of safeguarding a fourth plant from 01 January 1988. In Canada IAEA safeguards inspections were implemented at all Natural Uranium (NU) fuel fabrication plants form 1972 onwards, and there are, at present, three plants under safeguards. The direct responsibility for the implementation of safeguards inspections in the USA and Canada lies with the Division of Operations B (SGOB) within the IAEA Department of Safeguards. The senior staff that is at present directly engaged in the implementation activities has accumulated supervising inspection experience at about 50 Physical Inventory Verification (PIV) inspections at the Canadian and US fabrication plants during the period 1978 to 1987. This experience has been gained in close cooperation with the facility operators and with the support of the state authorities. The paper describes the latest PIV inspections at the Westinghouse Columbia plant and the Zircatec Precision Industries Inc. Port Hope plant. Furthermore, the paper describes the initial activities for the 1988 PIV inspection at the General Electric Wilmington plant including computerized book audit activities

Multilateral nonproliferation cooperation: US - Led effort to remove HEU/LEU fresh and spent fuels from the Republic of Georgia to Dounreay, Scotland

International Nuclear Information System (INIS)

Shelton, Thomas A.; Viebrock, James M.; Riedy, Alexander W.; Moses, Stanley D.; Bird, Helen M.

1998-01-01

This paper presents the efforts led by United States for removing HEU/LEU fresh and spent fuel from dhe Republic of Georgia to Dounreay, Scotland. These efforts are resulted from a plan approved by the United States Government, in cooperation with the United Kingdom and Georgia Governments to rapidly retrieve and transport circa 4.3 kilograms of enriched uranium. This material consisted largely of highly enriched uranium (HEU) and a small amount of low enriched uranium (LEU) fresh fuel, as well as about 800 grams of HEU/LEU-based spent fuel from a shutdown IR T-M research reactor on the outskirts of Table's, Georgia. The technical team lead by DOE consisted of HEU handling, packaging and transportation experts from the Oak Ridge Y-12 plant, managed and operated by Lockheed Martin Energy Systems, and fuel handling and transportation experts from Nac International in Norcross, Georgia, United States

Review of the TREAT Conversion Conceptual Design and Fuel Qualification Plan

Energy Technology Data Exchange (ETDEWEB)

Diamond, David

2017-12-29

The U.S. Department of Energy (DOE) is preparing to re establish the capability to conduct transient testing of nuclear fuels at the Idaho National Laboratory (INL) Transient Reactor Test (TREAT) facility. The original TREAT core went critical in February 1959 and operated for more than 6,000 reactor startups before plant operations were suspended in 1994. DOE is now planning to restart the reactor using the plant's original high-enriched uranium (HEU) fuel. At the same time, the National Nuclear Security Administration (NNSA) Office of Material Management and Minimization Reactor Conversion Program is supporting analyses and fuel fabrication studies that will allow for reactor conversion to low-enriched uranium (LEU) fuel (i.e., fuel with less than 20% by weight 235U content) after plant restart. The TREAT Conversion Program's objectives are to perform the design work necessary to generate an LEU replacement core, to restore the capability to fabricate TREAT fuel element assemblies, and to implement the physical and operational changes required to convert the TREAT facility to use LEU fuel.

Neutronic calculations in core conversion of the IAN-R1 research reactor from MTR HEU to TRIGA LEU fuel

International Nuclear Information System (INIS)

Sarta Fuentes, Jose A.; Castiblanco, L.A.

2003-01-01

With cooperation of the International Atomic Energy Agency (IAEA), neutronic calculations were carried out for conversion of the Ian-R1 Reactor from MTR-HEU fuel to TRIGA-LEU fuel. In order to establish a staff for neutronic calculation at the Instituto de Cancan's Nucleares y Energia s Alternatives (INEA) a program was established. This program included training, acquisition of hardware, software and calculation for the core with MTR-HEU fuel , enriched nominally to 93% and calculation for several arrangements with the TRIGA-LEU fuel, enriched to 19.7%. The results were verified and compared with several groups of calculation at the Instituto Nacional de Investigaciones Nucleares (ININ) in Mexico, and General Atomics (GA) in United States. As a result of this program, several technical reports have been wrote. (author)

Neutronic analysis for conversion of the Ghana Research Reactor-1 facility using Monte Carlo methods and UO{sub 2} LEU fuel

Energy Technology Data Exchange (ETDEWEB)

Anim-Sampong, S.; Akaho, E.H.K.; Maakuu, B.T.; Gbadago, J.K. [Ghana Research Reactor-1 Centre, Dept. of Nuclear Engineering and Materials Science, National Nuclear Research Institute, Ghana Atomic Energy Commission, Legon, Accra (Ghana); Andam, A. [Kwame Nkrumah Univ. of Science and Technology, Dept. of Physics (Ghana); Liaw, J.J.R.; Matos, J.E. [Argonne National Lab., RERTR Programme, Div. of Nuclear Engineering (United States)

2007-07-01

Monte Carlo particle transport methods and software (MCNP) have been applied to the modelling, simulation and neutronic analysis for the conversion of the HEU-fuelled (high enrichment uranium) core of the Ghana Research Reactor-1 (GHARR-1) facility. The results show that the MCNP model of the GHARR-1 facility, which is a commercial version of the Miniature Neutron Source Reactor (MNSR) is good as the simulated neutronic and other reactor physics parameters agree with very well with experimental and zero power results. Three UO{sub 2} LEU (low enrichment uranium) fuels with different enrichments (12.6% and 19.75%), core configurations, core loadings were utilized in the conversion studies. The nuclear criticality and kinetic parameters obtained from the Monte Carlo simulation and neutronic analysis using three UO{sub 2} LEU fuels are in close agreement with results obtained for the reference 90.2% U-Al HEU core. The neutron flux variation in the core, fission chamber and irradiation channels for the LEU UO{sub 2} fuels show the same trend as the HEU core as presented in the paper. The Monte Carlo model confirms a reduction (8% max) in the peak neutron fluxes simulated in the irradiation channels which are utilized for experimental and commercial activities. However, the reductions or 'losses' in the flux levels neither affects the criticality safety, reactor operations and safety nor utilization of the reactor. Employing careful core loading optimization techniques and fuel loadings and enrichment, it is possible to eliminate the apparent reductions or 'losses' in the neutron fluxes as suggested in this paper. Concerning neutronics, it can be concluded that all the 3 LEU fuels qualify as LEU candidates for core conversion of the GHARR-1 facility.

Preliminary Thermohydraulic Analysis of a New Moderated Reactor Utilizing an LEU-Fuel for Space Nuclear Thermal Propulsion

International Nuclear Information System (INIS)

Nam, Seung Hyun; Choi, Jae Young; Venneria, Paolo F.; Jeong, Yong Hoon; Chang, Soon Heung

2015-01-01

The Korea Advanced NUclear Thermal Engine Rocket utilizing an LEU fuel (KANUTER-LEU) is a non-proliferative and comparably efficient NTR engine with relatively low thrust levels of 40 - 50 kN for in-space transportation. The small modular engine can expand mission versatility, when flexibly used in a clustered engine arrangement, so that it can perform various scale missions from low-thrust robotic science missions to high-thrust manned missions. In addition, the clustered engine system can enhance engine redundancy and ensuing crew safety as well as the thrust. The propulsion system is an energy conversion system to transform the thermal energy of the reactor into the kinetic energy of the propellant to produce the powers for thrust, propellant feeding and electricity. It is mainly made up of a propellant Feeding System (PFS) comprising a Turbo-Pump Assembly (TPA), a Regenerative Nozzle Assembly (RNA), etc. For this core design study, an expander cycle is assumed to be the propulsion system. The EGS converts the thermal energy of the EHTGR in the idle operation (only 350 kW th power) to electric power during the electric power mode. This paper presents a preliminary thermohydraulic design analysis to explore the design space for the new reactor and to estimate the referential engine performance. The new non-proliferative NTR engine concept, KANUTER-LEU, is under designing to surmount the nuclear proliferation obstacles on allR and Dactivities and eventual commercialization for future generations. To efficiently implement a heavy LEU fuel for the NTR engine, its reactor design innovatively possesses the key characteristics of the high U density fuel with high heating and H 2 corrosion resistances, the thermal neutron spectrum core and also minimizing non-fission neutron loss, and the compact reactor design with protectively cooling capability. To investigate feasible design space for the moderated EHTGR-LEU and resultant engine performance, the preliminary design

Analysis of the TREAT LEU Conceptual Design

Energy Technology Data Exchange (ETDEWEB)

Connaway, H. M. [Argonne National Lab. (ANL), Argonne, IL (United States); Kontogeorgakos, D. C. [Argonne National Lab. (ANL), Argonne, IL (United States); Papadias, D. D. [Argonne National Lab. (ANL), Argonne, IL (United States); Brunett, A. J. [Argonne National Lab. (ANL), Argonne, IL (United States); Mo, K. [Argonne National Lab. (ANL), Argonne, IL (United States); Strons, P. S. [Argonne National Lab. (ANL), Argonne, IL (United States); Fei, T. [Argonne National Lab. (ANL), Argonne, IL (United States); Wright, A. E. [Argonne National Lab. (ANL), Argonne, IL (United States)

2016-03-01

Analyses were performed to evaluate the performance of the low enriched uranium (LEU) conceptual design fuel for the conversion of the Transient Reactor Test Facility (TREAT) from its current highly enriched uranium (HEU) fuel. TREAT is an experimental nuclear reactor designed to produce high neutron flux transients for the testing of reactor fuels and other materials. TREAT is currently in non-operational standby, but is being restarted under the U.S. Department of Energy’s Resumption of Transient Testing Program. The conversion of TREAT is being pursued in keeping with the mission of the Department of Energy National Nuclear Security Administration’s Material Management and Minimization (M3) Reactor Conversion Program. The focus of this study was to demonstrate that the converted LEU core is capable of maintaining the performance of the existing HEU core, while continuing to operate safely. Neutronic and thermal hydraulic simulations have been performed to evaluate the performance of the LEU conceptual-design core under both steady-state and transient conditions, for both normal operation and reactivity insertion accident scenarios. In addition, ancillary safety analyses which were performed for previous LEU design concepts have been reviewed and updated as-needed, in order to evaluate if the converted LEU core will function safely with all existing facility systems. Simulations were also performed to evaluate the detailed behavior of the UO₂-graphite fuel, to support future fuel manufacturing decisions regarding particle size specifications. The results of these analyses will be used in conjunction with work being performed at Idaho National Laboratory and Los Alamos National Laboratory, in order to develop the Conceptual Design Report project deliverable.

A neutronic feasibility study for LEU conversion of the SAFARI-1 reactor

International Nuclear Information System (INIS)

Pond, R.B.; Hanan, N.A.; Matos, J.E.; Ball, G.

2000-01-01

A neutronic feasibility study to convert the SAFARI-1 reactor from HEU to LEU fuel was performed at Argonne National Laboratory in cooperation with NECSA. Comparisons were made of the reactor performance with the current 90% enriched HEU fuel type (UAl) and two 19.75% enriched LEU fuel types (U 3 Si 2 and U7Mo). The thermal fluxes with the LEU fuels were 3 - 9% lower than with the current HEU fuel. For the same fuel assembly design, a uranium density of approximately 4.5 g/cm 3 was required with U 3 Si 2 -Al fuel and a uranium density of about 4.6 g/cm 3 was required with U7Mo-Al fuel to match the 24.6-day cycle of the UAl-alloy fuel with 0.92 gU/cm 3 . The selection of a suitable LEU fuel and the decision to convert SAFARI-1 will be an economic matter that depends upon the fuel type, fuel assembly design, experiment performance and fuel cycle costs. (author)

MOX fuel fabrication at AECL

International Nuclear Information System (INIS)

Dimayuga, F.C.; Jeffs, A.T.

1995-01-01

Atomic Energy of Canada Limited's mixed-oxide (MOX) fuel fabrication activities are conducted in the Recycle Fuel Fabrication Laboratories (RFFL) at the Chalk River Laboratories. The RFFL facility is designed to produce experimental quantities of CANDU MOX fuel for reactor physics tests or demonstration irradiations. From 1979 to 1987, several MOX fuel fabrication campaigns were run in the RFFL, producing various quantities of fuel with different compositions. About 150 bundles, containing over three tonnes of MOX, were fabricated in the RFFL before operations in the facility were suspended. In late 1987, the RFFL was placed in a state of active standby, a condition where no fuel fabrication activities are conducted, but the monitoring and ventilation systems in the facility are maintained. Currently, a project to rehabilitate the RFFL and resume MOX fuel fabrication is nearing completion. This project is funded by the CANDU Owners' Group (COG). The initial fabrication campaign will consist of the production of thirty-eight 37-element (U,Pu)O 2 bundles containing 0.2 wt% Pu in Heavy Element (H.E.) destined for physics tests in the zero-power ZED-2 reactor. An overview of the Rehabilitation Project will be given. (author)

Fuel Cycle Concept with Advanced METMET and Composite Fuel in LWRs

International Nuclear Information System (INIS)

Savchenko, A.; Skupov, M.; Vatulin, A.; Glushenkov, A.; Kulakov, G.; Lipkina, K.

2014-01-01

The basic factor that limits the serviceability of fuel elements developing in the framework of RERTR Program (transition from HEU to LEU fuel of research reactors) is interaction between U10Mo fuel and aluminium matrix . Interaction results in extra swelling of fuels, disappearance of a heat conducting matrix, a temperature rise in the fuel centre, penetration porosity, etc. Several methods exist to prevent fuel-matrix interaction. In terms of simplifying fuel element fabrication technology and reducing interaction, doping of fuel is the most optimal version

Preliminary Thermohydraulic Analysis of a New Moderated Reactor Utilizing an LEU-Fuel for Space Nuclear Thermal Propulsion

Energy Technology Data Exchange (ETDEWEB)

Nam, Seung Hyun; Choi, Jae Young; Venneria, Paolo F.; Jeong, Yong Hoon; Chang, Soon Heung [KAIST, Daejeon (Korea, Republic of)

2015-10-15

The Korea Advanced NUclear Thermal Engine Rocket utilizing an LEU fuel (KANUTER-LEU) is a non-proliferative and comparably efficient NTR engine with relatively low thrust levels of 40 - 50 kN for in-space transportation. The small modular engine can expand mission versatility, when flexibly used in a clustered engine arrangement, so that it can perform various scale missions from low-thrust robotic science missions to high-thrust manned missions. In addition, the clustered engine system can enhance engine redundancy and ensuing crew safety as well as the thrust. The propulsion system is an energy conversion system to transform the thermal energy of the reactor into the kinetic energy of the propellant to produce the powers for thrust, propellant feeding and electricity. It is mainly made up of a propellant Feeding System (PFS) comprising a Turbo-Pump Assembly (TPA), a Regenerative Nozzle Assembly (RNA), etc. For this core design study, an expander cycle is assumed to be the propulsion system. The EGS converts the thermal energy of the EHTGR in the idle operation (only 350 kW{sub th} power) to electric power during the electric power mode. This paper presents a preliminary thermohydraulic design analysis to explore the design space for the new reactor and to estimate the referential engine performance. The new non-proliferative NTR engine concept, KANUTER-LEU, is under designing to surmount the nuclear proliferation obstacles on allR and Dactivities and eventual commercialization for future generations. To efficiently implement a heavy LEU fuel for the NTR engine, its reactor design innovatively possesses the key characteristics of the high U density fuel with high heating and H{sub 2} corrosion resistances, the thermal neutron spectrum core and also minimizing non-fission neutron loss, and the compact reactor design with protectively cooling capability. To investigate feasible design space for the moderated EHTGR-LEU and resultant engine performance, the

Fabrication of PWR fuel assembly and CANDU fuel bundle

International Nuclear Information System (INIS)

Lee, G.S.; Suh, K.S.; Chang, H.I.; Chung, S.H.

1980-01-01

For the project of localization of nuclear fuel fabrication, the R and D to establish the fabrication technology of CANDU fuel bundle as well as PWR fuel assembly was carried out. The suitable boss height and the prober Beryllium coating thickness to get good brazing condition of appendage were studied in the fabrication process of CANDU fuel rod. Basic Studies on CANLUB coating method also were performed. Problems in each fabrication process step and process flow between steps were reviewed and modified. The welding conditions for top and bottom nozzles, guide tube, seal and thimble screw pin were established in the fabrication processes of PWR fuel assembly. Additionally, some researches for a part of PWR grid brazing problems are also carried out

Neutronic calculations for the conversion of the University of Florida Training Reactor from HEU to LEU fuel

International Nuclear Information System (INIS)

Dugan, E.T.; Diaz, N.J.; Kniedler, G.S.

1983-01-01

The University of Florida Training Reactor (UFTR) is located on the University of Florida campus in Gainesville, Florida. The reactor is the Argonaut type, heterogeneous in design and currently fueled with 93% enriched, uranium-aluminum alloy MTR plate-type fuel. Investigations are being performed to examine te feasibility of replacing the highly-enriched fuel of the current UFTR with 4.8% enriched, cylindrical pin SPERT fuel. The SPERT fuel is stainless steel clad and contains uranium dioxide (UO 2 ) pellets. On a broad spectrum, training reactor conversion from high enrichment uranium (HEU) to low enrichment uranium (LEU) fueled facilities has been a continuing concern in the International Atomic Energy Agency (IAEA) and significant work has been done in this area by the Argonne RERTR Program. The International Atomic Energy Agency cites three reasons for reactor conversion to low-enriched uranium. The main reason is the desire to reduce the proliferation potential of research reactor fuels. The second is to increase the assurance of continued fuel availability in the face of probable restrictions on the supply of highly-enriched uranium. The third reason is the possible reduction in requirements for physical security measures during fabrication, transportation, storage and use. This same IAEA report points out that the three reasons stated for the conversion of the fuel of research reactors are interrelated and cannot be considered individually. The concerns of the Nuclear Engineering Sciences Department at the University of Florida relating to the HEU fuel of the UFTR coincide with those of the International Atomic Energy Agency. The primary reason for going to low-enriched pin-type fuel is the concern with proliferation provoked by the highly-enriched plate fuel which has led to tighter security of nuclear facilities such as the UFTR. A second reason for changing to the pin-type fuel is because of difficulties that are being encountered in the supply of the

Neutronic calculations for the conversion of the University of Florida Training Reactor from HEU to LEU fuel

Energy Technology Data Exchange (ETDEWEB)

Dugan, E T; Diaz, N J [Department of Nuclear Engineering Sciences, University of Florida, Gainesville, FL (United States); Kniedler, G S [Reactor Analysis Group, TVA, Chattanooga, TN (United States)

1983-09-01

The University of Florida Training Reactor (UFTR) is located on the University of Florida campus in Gainesville, Florida. The reactor is the Argonaut type, heterogeneous in design and currently fueled with 93% enriched, uranium-aluminum alloy MTR plate-type fuel. Investigations are being performed to examine te feasibility of replacing the highly-enriched fuel of the current UFTR with 4.8% enriched, cylindrical pin SPERT fuel. The SPERT fuel is stainless steel clad and contains uranium dioxide (UO{sub 2}) pellets. On a broad spectrum, training reactor conversion from high enrichment uranium (HEU) to low enrichment uranium (LEU) fueled facilities has been a continuing concern in the International Atomic Energy Agency (IAEA) and significant work has been done in this area by the Argonne RERTR Program. The International Atomic Energy Agency cites three reasons for reactor conversion to low-enriched uranium. The main reason is the desire to reduce the proliferation potential of research reactor fuels. The second is to increase the assurance of continued fuel availability in the face of probable restrictions on the supply of highly-enriched uranium. The third reason is the possible reduction in requirements for physical security measures during fabrication, transportation, storage and use. This same IAEA report points out that the three reasons stated for the conversion of the fuel of research reactors are interrelated and cannot be considered individually. The concerns of the Nuclear Engineering Sciences Department at the University of Florida relating to the HEU fuel of the UFTR coincide with those of the International Atomic Energy Agency. The primary reason for going to low-enriched pin-type fuel is the concern with proliferation provoked by the highly-enriched plate fuel which has led to tighter security of nuclear facilities such as the UFTR. A second reason for changing to the pin-type fuel is because of difficulties that are being encountered in the supply of

Overview of MOX fuel fabrication achievements

International Nuclear Information System (INIS)

Bairiot, H.; Vliet, J. van; Chiarelli, G.; Edwards, J.; Nagai, S.H.; Reshetnikov, F.

2000-01-01

Such overview having been adequately covered in an OECD/NEA publication providing the situation as of end 1994, this paper is mainly devoted to an update as of end 1998. The Belgian plant, Belgonucleaire/Dessel, is now dedicated exclusively to the fabrication of MOX fuel and has operated consistently around its nameplate capacity (35tHM/a) through the 1990s involving a large variety of PWR and BWR fuels. The two French plants have also achieved routine operation during the 1990s. CFCa, historically the largest FBR MOX fuel manufacturer, is utilizing the genuine COCA process for that type of fuel and the MIMAS process for LWR fuel: a nominal capacity (40 tHM/a) has been gradually approached. MELOX has operated at 100 tHM/a, as defined in the operating licence granted originally. The British plant, MDF/Sellafield with 8tHM/a nameplate capacity is devoted to fuel and has manufactured several small fabrication campaigns. In Japan, JNC operates three facilities located at Tokai: PFDF, devoted to basic research and fabrication of test fuels, PFFF/ATR line, for the fabrication of Fugen fuel and of corresponding fuel for the critical facility DCA, and PFPF for the fabrication of FBR fuel. In Russia, fabrication techniques have been developed to fuel four BN-800 FBRs contemplated to be constructed and be fuelled with the civilian Pu stockpile. Two demonstration facilities Paket (Mayak) and RIAR (Dimitrovgrad) fabricated respectively pellet and vipac type FBR MOX fuel for BR-5, BOR-60, BN-350 and BN-600. The paper includes a brief description of each of the fabrication routes mentioned, as well as the production of respectively LWR and FBR MOX fuel in each fabrication facility, since the start-up of the plant, since 1 January 1993 and since 1 January 1998 up to 31 December 1998. (author)

Fluxes at experiment facilities in HEU and LEU designs for the FRM-II

International Nuclear Information System (INIS)

Hanan, N. A.

1998-01-01

An Alternative LEU Design for the FRM-II proposed by the RERTR Program at Argonne National Laboratory (ANL) has a compact core consisting of a single fuel element that uses LEU silicide fuel with a uranium density of 4.5 g/cm 3 and has a power level of 32 MW. Both the HEU design by the Technical University of Munich (TUM) and the alternative LEU design by ANL have the same fuel lifetime(50 days) and the same neutron flux performance (8 x 10 14 n/cm 2 -s in the reflector). LEU silicide fuel with 4.5 g/cm 3 has been thoroughly tested and is fully-qualified, licensable, and available now for use in a high flux reactor such as the FRM-II. Several issues that were raised by TUM have been addressed in Refs. 1-3. The conclusions of these analyses are summarized below. This paper addresses four additional issues that have been raised in several forums, including Ref 4: heat generation in the cold neutron source (CNS), the gamma and fast neutron fluxes which are components of the reactor noise in neutron scattering experiments in the experiment hall of the reactor, a fuel cycle length difference, and the reactivity worth of the beam tubes and other experiment facilities. The results show that: (a) for the same thermal neutron flux, the neutron and gamma heating in the CNS is smaller in the LEU design than in the HEU design, and cold neutron fluxes as good or better than those of the HEU design can be obtained with the LEU design; (b) the gamma and fast neutron components of the reactor noise in the experiment hall are about the same in both designs; (c) the fuel cycle length is 50 days for both designs; and (d) the absolute value of the reactivity worth of the beam tubes and other experiment facilities is smaller in the LEU design, allowing its fuel cycle length to be increased to 53 or 54 days. Based on the excellent results for the Alternative LEU Design that were obtained in all analyses, the RERTR Program reiterates its conclusion that there are no major technical

Fabrication of HTTR first loading fuel

International Nuclear Information System (INIS)

Kato, S.; Yoshimuta, S.; Hasumi, T.; Sato, K.; Sawa, K.; Suzuki, S.; Mogi, H.; Shiozawa, S.; Tanaka, T.

2001-01-01

This paper summarizes the fabrication of the first loading fuel for HTTR, High Temperature engineering Test Reactor constructed by JAERI, Japan Atomic Energy Research Institute. The fuel fabrication started at the HTR fuel facility of NFI, Nuclear Fuel Industries, Ltd., June 1995. 4,770 fuel rods were fabricated through the fuel kernel, coated fuel particle and fuel compaction process, then 150 fuel elements were assembled in the reactor building December 1997. Fabrication technology for the fuel was established through a lot of R and D activities and fabrication experience of irradiation examination samples spread over about 30 years. Most of all, very high quality and production efficiency of fuel were achieved by the development of the fuel kernel process using the vibration dropping technology, the continuous 4-layer coating process and the automatic compaction process. As for the inspection technology, the development of the automatic measurement equipment for coated layer thickness of a coated fuel particle and uranium content of a fuel compact contributed to the higher reliability and rationalization of the inspection process. The data processing system for the fabrication and quality control, which was originally developed by NFI, made possible not only quick feedback of statistical quality data to the fabrication processes, but also automatic document preparation, such as inspection certificates and accountability control reports. The quality of the first loading fuel fully satisfied the design specifications for the fuel. In particular, average bare uranium fraction and SiC defective fraction of fuel compacts were 2x10 -6 and 8x10 -5 , respectively. According to the preceding irradiation examinations being performed at JMTR, Japan Materials Testing Reactor of JAERI, the specimen sampled from the first loading fuel shows good irradiation performance. (author)

Research reactor fuel - an update

International Nuclear Information System (INIS)

Finlay, M.R.; Ripley, M.I.

2003-01-01

In the two years since the last ANA conference there have been marked changes in the research reactor fuel scene. A new low-enriched uranium (LEU) fuel, 'monolithic' uranium molybdenum, has shown such promise in initial trials that it may be suitable to meet the objectives of the Joint Declaration signed by Presidents Bush and Putin to commit to converting all US and Russian research reactors to LEU by 2012. Development of more conventional aluminium dispersion UMo LEU fuel has continued in the meantime and is entering the final qualification stage of multiple full sized element irradiations. Despite this progress, the original 2005 timetable for UMo fuel qualification has slipped and research reactors, including the RRR, may not convert from silicide to UMo fuel before 2007. The operators of the Swedish R2 reactor have been forced to pursue the direct route of qualifying a UMo lead test assembly (LTA) in order to meet spent fuel disposal requirements of the Swedish law. The LTA has recently been fabricated and is expected to be loaded shortly into the R2 reactor. We present an update of our previous ANA paper and details of the qualification process for UMo fuel

Documentation Experiences for Jamaican SLOWPOKE-2 Conversion from HEU to LEU

International Nuclear Information System (INIS)

Warner, T.-A.; Dennis, H.; Antoine, J.

2015-01-01

The Jamaican SLOWPOKE–2 (JM–1) is a 20 kW research reactor manufactured by Atomic Energy of Canada Limited and has been operating since March 1984, in the department of the International Centre for Environmental and Nuclear Sciences (ICENS), at the University of the West Indies, Mona Campus in Kingston, Jamaica. The pool type reactor has been primarily used for Neutron Activation Analysis in environmental, agricultural, geochemical, health-related studies and mineral exploration. The University, assisted by the IAEA under the GTRI/RERTR program, is currently in the process of converting from HEU to LEU. Extensive documentation on policies, general requirements, elements of the conversion quality assurance (QA) system and conversion QA administrative procedures is required for the conversion. The core conversion activities are being carried out in accordance with current international standards and regulatory guidelines of the newly established Jamaican Radiation Safety Authority (RSA) with agreement between the RSA and IAEA or DOE related to Nuclear Safety and Control. The documentation structure has taken into consideration nuclear safety and licensing, LEU fuel design and conversion analysis, LEU fuel procurement and fabrication, removal of HEU fuel and reactor maintenance and conversion and commissioning, with the conversion QA manual at the apex of the structure. To a large extent, the documentation format will adhere to that of the IAEA applicable regulatory standards and guidance documents. The major challenge of the conversion activities, it is envisioned, will come from the absence of any previous regulatory framework in Jamaica; however, a timeline for the process, which includes training and equipping of regulators, will guide operation. (author)

HEU/LEU-conversion of BER II successfully finished

International Nuclear Information System (INIS)

Haas, K.; Fischer, C.-O.; Krohn, H.

2000-01-01

The BER II (Berliner Experimental Reactor) research reactor is a swimming pool type reactor located in Berlin, Germany. The reactor operates with a thermal power of 10 MW and is primarily used to produce neutrons for neutron scattering experiments. The conversion from HEU- to LEU-fuel elements began in August, 1997. At the last RERTR Meeting 1999 in Budapest, Hungary, Hahn-Meitner-Institut (HMI) presented a 'Status Report' on the conversion of 10 HEU/LEU mixed cores. In February 2000, HMI finished the HEU/LEU-conversion. Hereby, the first pure LEU-standard-core went into operation. Our second LEU-core just ends its operation at the end of July. The third LEU-core will be built up in the beginning of August. The average burn-up rate was improved from 50 - 55% (HEU) to 60 - 65% (LEU). Therefore, only 14 elements/year are now used instead of 28/year. The following report describes our first steps in building pure LEU-cores from mixed HEU/LEU-cores, as well as our initial experience using the pure LEU-cores. (author)

Nuclear fuel fabrication in India

International Nuclear Information System (INIS)

Kondal Rao, N.

1975-01-01

The important role of a nuclear power programme in meeting the growing needs of power in India is explained. The successful installation of Tarapur Atomic Power Station and Rajasthan Atomic Power Station as well as the work at Madras Atomic Power Station are described. The development of the Atomic Fuels Division and the Nuclear Fuel Complex, Hyderabad which is mainly concerned with the fabrication of fuel elements and the reprocessing of fuels are explained. The N.F.C. essentially has the following constituent units : Zirconium Plant (ZP) comprising of Zirconium Oxide Plant, Zirconium Sponge Plant and Zirconium Fabrication Plant; Natural Uranium Oxide Plant (UOP); Ceramic Fuel Fabrication Plant (CFFP); Enriched Uranium Oxide Plant (EUOP); Enriched Fuel Fabrication Plant (EEFP) and Quality Control Laboratory for meeting the quality control requirements of all plants. The capacities of various plants at the NFC are mentioned. The work done on mixed oxide fuels and FBTR core with blanket assemblies, nickel and steel assemblies, thermal research reactor of 100 MW capacity, etc. are briefly mentioned. (K.B.)

Nuclear fuel fabrication in India

Energy Technology Data Exchange (ETDEWEB)

Kondal Rao, N

1975-01-01

The important role of a nuclear power program in meeting the growing needs of power in India is explained. The successful installation of Tarapur Atomic Power Station and Rajasthan Atomic Power Station as well as the work at Madras Atomic Power Station are described. The development of the Atomic Fuels Division and the Nuclear Fuel Complex, Hyderabad which is mainly concerned with the fabrication of fuel elements and the reprocessing of fuels are explained. The N.F.C. essentially has the following constituent units : Zirconium Plant (ZP) comprising of Zirconium Oxide Plant, Zirconium Sponge Plant and Zirconium Fabrication Plant; Natural Uranium Oxide Plant (UOP); Ceramic Fuel Fabrication Plant (CFFP); Enriched Uranium Oxide Plant (EUOP); Enriched Fuel Fabrication Plant (EEFP) and Quality Control Laboratory for meeting the quality control requirements of all plants. The capacities of various plants at the NFC are mentioned. The work done on mixed oxide fuels and FBTR core with blanket assemblies, nickel and steel assemblies, thermal research reactor of 100 MW capacity, etc. are briefly mentioned.

A neutronic feasibility study for LEU conversion of the Brookhaven Medical Research Reactor (BMRR).

Energy Technology Data Exchange (ETDEWEB)

Hanan, N. A.

1998-01-14

A neutronic feasibility study for converting the Brookhaven Medical Research Reactor from HEU to LEU fuel was performed at Argonne National Laboratory in cooperation with Brookhaven National Laboratory. Two possible LEU cores were identified that would provide nearly the same neutron flux and spectrum as the present HEU core at irradiation facilities that are used for Boron Neutron Capture Therapy and for animal research. One core has 17 and the other has 18 LEU MTR-type fuel assemblies with uranium densities of 2.5g U/cm{sup 3} or less in the fuel meat. This LEU fuel is fully-qualified for routine use. Thermal hydraulics and safety analyses need to be performed to complete the feasibility study.

Property-process relationships in nuclear fuel fabrication

International Nuclear Information System (INIS)

Tikare, V.

2015-01-01

Nuclear fuels are fabricated using many different techniques as they come in a large variety of shapes and compositions. The design and composition of nuclear fuels are predominantly dictated by the engineering requirements necessary for their function in reactors of various designs. Other engineering properties requirements originate from safety and security concerns, and the easy of handling, storing, transporting and disposing of the radioactive materials. In this chapter, the more common of these fuels will be briefly reviewed and the methods used to fabricate them will be presented. The fuels considered in this paper are oxide fuels used in LWRs and FRs, metal fuels in FRs and particulate fuels used in HTGRs. Fabrication of alternative fuel forms and use of standard fuels in alternative reactors will be discussed briefly. The primary motivation to advance fuel fabrication is to improve performance, reduce cost, reduce waste or enhance safety and security of the fuels. To achieve optimal performance, developing models to advance fuel fabrication has to be done in concert with developing fuel performance models. The specific properties and microstructures necessary for improved fuel performance must be identified using fuel performance models, while fuel fabrication models that can determine processing variables to give the desired microstructure and materials properties must be developed. (author)

Fabrication of fuel elements interplay between typical SNR Mark Ia specifications and the fuel element fabrication

International Nuclear Information System (INIS)

Biermann, W.K.; Heuvel, H.J.; Pilate, S.; Vanderborck, Y.; Pelckmans, E.; Vanhellemont, G.; Roepenack, H.; Stoll, W.

1987-01-01

The core and fuel were designed for the SNR-300 first core by Interatom GmbH and Belgonucleaire. The fuel was fabricated by Alkem/RBU and Belgonucleaire. Based on the preparation of drawings and specifications and on the results of the prerun fabrication, an extensive interplay took place between design requirements, specifications, and fabrication processes at both fuel plants. During start-up of pellet and pin fabrication, this solved such technical questions as /sup 239/Pu equivalent linear weight, pellet density, stoichiometry of the pellets, and impurity content. Close cooperation of designers and manufacturers has allowed manufacture of 205 fuel assemblies without major problems

Core thermohydraulic design with LEU fuels for upgraded research reactor, JRR-3

Energy Technology Data Exchange (ETDEWEB)

Sudo, Y; Ando, H; Ikawa, H; Ohnishi, N [Department of Research Reactor Operation, Japan Atomic Energy Research Institute (JAERI), 319-11 Tokai-Mura, Ibaraki-Ken (Japan)

1985-07-01

This paper presents the outline of core thermohydraulic design and analysis of the research reactor, JRR-3, which is to be upgraded to a 20 MWt pool-type, light water-cooled reactor with 20% LEU plate-type fuels. The major feature of core thermohydraulics of the upgraded JRR-3 is that core flow is a downflow at the condition of normal operation, with which fuel plates are exposed to a severer condition than with an upflow in case of operational transients and accidents. The core thermo-hydraulic design was, therefore, done for the condition of normal operation so that fuel plates may have enough safety margin both against the onset of nucleate boiling not to allow the nucleate boiling anywhere in the core and against the initiation of DNB, and the safety margin for these were evaluated. The core velocity thus designed is at the optimum condition where fuel plates have the maximum margin against the onset of nucleate boiling. The core thermohydraulic characteristics were also clarified for the natural circulation cooling mode. (author)

Fabrication, inspection, and test plan for the Advanced Test Reactor (ATR) Mixed-Oxide (MOX) fuel irradiation project

International Nuclear Information System (INIS)

Wachs, G.W.

1997-11-01

The Department of Energy (DOE) Fissile Materials Disposition Materials Disposition Program (FMDP) has announced that reactor irradiation of MOX fuel is one of the preferred alternatives for disposal of surplus weapons-usable plutonium (Pu). MOX fuel has been utilized domestically in test reactors and on an experimental basis in a number of Commercial Light Water Reactors (CLWRs). Most of this experience has been with Pu derived from spent low enriched uranium (LEU) fuel, known as reactor grade (RG) Pu. The MOX fuel test will be irradiated in the ATR to provide preliminary data to demonstrate that the unique properties of surplus weapons-derived or weapons-grade (WG) plutonium (Pu) do not compromise the applicability of this MOX experience base. In addition, the test will contribute experience with irradiation of gallium-containing fuel to the data base required for resolution of generic CLWR fuel design issues (ORNL/MD/LTR-76). This Fabrication, Inspection, and Test Plan (FITP) is a level 2 document as defined in the FMDP LWR MOX Fuel Irradiation Test Project Plan (ORNL/MD/LTR-78)

Nuclear and radiological safety in the substitution process of the fuel HEU to LEU 30/20 in the Reactor TRIGA Mark III of the ININ

International Nuclear Information System (INIS)

Hernandez G, J.

2012-10-01

Inside the safety initiative in the international ambit, with the purpose of reducing the risks associated with the use of high enrichment nuclear fuels (HEU) for different proposes to the peaceful uses of the nuclear energy, Mexico contributes by means of the substitution of the high enrichment fuel HEU for low enrichment fuel LEU 30/20 in the TRIGA Mark III Reactor, belonging to Instituto Nacional de Investigaciones Nucleares (ININ). The conversion process was carried out by means of the following activities: analysis of the proposed core, reception and inspection of the fuel LEU 30/20, the discharge of the fuels of the mixed reactor core, shipment of the fuels HEU fresh and irradiated to the origin country, reload activities with the fuels LEU 30/20 and parameters measurement of the core operation. In order to maintaining the personnel's integrity and infrastructure associated to the Reactor, during the whole process the measurements of nuclear and radiological safety were controlled to detail, in execution with the license requirements of the installation. This work describes the covering activities and radiological inspections more relevant, as well as the measurements of radiological control implemented with base in the estimate of the equivalent dose of the substitution process. (Author)

Followup calculations for the UVAR LEU conversion

International Nuclear Information System (INIS)

Rydin, R.; Hosticka, B.; Burns, T; Hubbard, T.; Mulder, R

2004-01-01

The UVAR reactor was successfully converted to LEU fuel in April 1994. Void coefficient measurements were made on the 4- by-4 fully-graphite-reflected LEU-1 core configuration, and an isothermal temperature coefficient measurement was made on the operational 4-by-5 partially-graphite-reflected LEU-2 core configuration. Both of these experiments have now been modeled in their critical configurations using the 3DBUM code. The LEU cores were also modeled using the Monte Carlo code MCNP in order to obtain a neutron/gamma source for BNCT filter design calculations. Advanced BNCT filters have been evaluated using both MCNP and the discrete ordinates code DORT. The results indicate that the UVAR would be an ideal source for the BNCT treatment of brain tumors. (author)

Followup calculations for the UVAR LEU conversion

International Nuclear Information System (INIS)

Rydin, R.A.; Hosticka, B.; Burns, T.

1995-01-01

The UVAR reactor was successfully converted to LEU fuel in April 1994. Void coefficient measurements were made on the 4-by-4 fully-graphite-reflected LEU-1 core configuration, and an isothermal temperature coefficient measurement was made on the operational 4-by-5 partially-graphite-reflected LEU-2 core configuration. Both of these experiments have now been modeled in their critical configurations using the 3DBUM code. The LEU cores were also modeled using the Monte Carlo code MCNP in order to obtain a neutron/gamma source for BNCT filter design calculations. Advanced BNCT filters have been evaluated using both MCNP and the discrete ordinates code DORT. The results indicate that the UVAR would be an ideal source for the BNCT treatment of brain tumors

Independent verification of a material balance at a LEU fuel fabrication plant. Program for technical assistance to IAEA safeguards

International Nuclear Information System (INIS)

Sorenson, R.J.; McSweeney, T.I.; Hartman, M.G.; Brouns, R.J.; Stewart, K.B.; Granquist, D.P.

1977-11-01

This report describes the application of methodology for planning an inspection according to the procedures of the International Atomic Energy Agency (IAEA), and an example evaluation of data representative of low-enriched uranium fuel fabrication facilities. Included are the inspection plan test criteria, the inspection sampling plans, the sample data collected during the inspection, acceptance testing of physical inventories with test equipment, material unaccounted for (MUF) evaluation, and quantitative statements of the results and conclusions that could be derived from the inspection. The analysis in this report demonstrates the application of inspection strategies which produce quantitative results. A facility model was used that is representative of large low-enriched uranium fuel fabrication plants with material flows, inventory sizes, and compositions of material representative of operating commercial facilities. The principal objective was to determine and illustrate the degree of assurance against a diversion of special nuclear materials (SNM) that can be achieved by an inspection and the verification of material flows and inventories. This work was performed as part of the USA program for technical assistance to the IAEA. 10 figs, 14 tables

Neutronic analysis for core conversion (HEU–LEU of the low power research reactor using the MCNP4C code

Directory of Open Access Journals (Sweden)

Aldawahra Saadou

2015-06-01

Full Text Available Comparative studies for conversion of the fuel from HEU to LEU in the miniature neutron source reactor (MNSR have been performed using the MCNP4C code. The HEU fuel (UAl4-Al, 90% enriched with Al clad and LEU (UO2 12.6% enriched with zircaloy-4 alloy clad cores have been analyzed in this study. The existing HEU core of MNSR was analyzed to validate the neutronic model of reactor, while the LEU core was studied to prove the possibility of fuel conversion of the existing HEU core. The proposed LEU core contained the same number of fuel pins as the HEU core. All other structure materials and dimensions of HEU and LEU cores were the same except the increase in the radius of control rod material from 0.195 to 0.205 cm and keeping the outer diameter of the control rod unchanged in the LEU core. The effective multiplication factor (keff, excess reactivity (ρex, control rod worth (CRW, shutdown margin (SDM, safety reactivity factor (SRF, delayed neutron fraction (βeff and the neutron fluxes in the irradiation tubes for the existing and the potential LEU fuel were investigated. The results showed that the safety parameters and the neutron fluxes in the irradiation tubes of the LEU fuels were in good agreements with the HEU results. Therefore, the LEU fuel was validated to be a suitable choice for fuel conversion of the MNSR in the future.

Secure Automated Fabrication: an overview of remote breeder fuel fabrication

International Nuclear Information System (INIS)

Nyman, D.H.; Graham, R.A.

1983-10-01

The Secure Automated Fabrication (SAF) line is an automated, remotely controlled breeder fuel pin fabrication process which is to be installed in the Fuels and Materials Examination Facility (FMEF). The FMEF is presently under construction at Hanford and is scheduled for completion in 1984. The SAF line is scheduled for startup in 1987 and will produce mixed uranium-plutonium fuel pins for the Fast Flux Test Facility (FFTF) and the Clinch River Breeder Reactor Plant (CRBRP). The fabrication line and support systems are described

Fabrication of preliminary fuel rods for SFR

International Nuclear Information System (INIS)

Kim, Sun Ki; Oh, Seok Jin; Ko, Young Mo; Woo, Youn Myung; Kim, Ki Hwan

2012-01-01

Metal fuels was selected for fueling many of the first reactors in the US, including the Experimental Breeder Reactor-I (EBR-I) and the Experimental Breeder Reactor-II (EBR-II) in Idaho, the FERMI-I reactor, and the Dounreay Fast Reactor (DFR) in the UK. Metallic U.Pu.Zr alloys were the reference fuel for the US Integral Fast Reactor (IFR) program. Metallic fuel has advantages such as simple fabrication procedures, good neutron economy, high thermal conductivity, excellent compatibility with a Na coolant and inherent passive safety. U-Zr-Pu alloy fuels have been used for SFR (sodium-cooled fast reactor) related to the closed fuel cycle for managing minor actinides and reducing a high radioactivity levels since the 1980s. Fabrication technology of metallic fuel for SFR has been in development in Korea as a national nuclear R and D program since 2007. For the final goal of SFR fuel rod fabrication with good performance, recently, three preliminary fuel rods were fabricated. In this paper, the preliminary fuel rods were fabricated, and then the inspection for QC(quality control) of the fuel rods was performed

Continuing investigations for technology assessment of 99Mo production from LEU [low enriched uranium] targets

International Nuclear Information System (INIS)

Vandegrift, G.F.; Kwok, J.D.; Marshall, S.L.; Vissers, D.R.; Matos, J.E.

1987-01-01

Currently much of the world's supply of 99m Tc for medical purposes is produced from 99 Mo derived from the fissioning of high enriched uranium (HEU). This paper presents the results of our continuing studies on the effects of substituting low enriched uranium (LEU) for HEU in targets for the production of fission product 99 Mo. Improvements in the electrodeposition of thin films of uranium metal continue to increase the appeal for the substitution of LEU metal for HEU oxide films in cylindrical targets. The process is effective for targets fabricated from stainless steel or zircaloy. Included is a cost estimate for setting up the necessary equipment to electrodeposit uranium metal on cylindrical targets. Further investigations on the effect of LEU substitution on processing of these targets are also reported. Substitution of uranium silicides for the uranium-aluminium alloy or uranium aluminide dispersed fuel used in current target designs will allow the substitution of LEU for HEU in these targets with equivalent 99 Mo-yield per target and no change in target geometries. However, this substitution will require modifications in current processing steps due to 1) the insolubility of uranium silicides in alkaline solutions and 2) the presence of significant quantities of silicate in solution. Results to date suggest that substitution of LEU for HEU can be achieved. (Author)

Material control in nuclear fuel fabrication facilities. Part I. Fuel descriptions and fabrication processes, P.O. 1236909 Final report

International Nuclear Information System (INIS)

Borgonovi, G.M.; McCartin, T.J.; Miller, C.L.

1978-12-01

The report presents information on foreign nuclear fuel fabrication facilities. Fuel descriptions and fuel fabrication information for three basic reactor types are presented: The information presented for LWRs assumes that Pu--U Mixed Oxide Fuel (MOX) will be used as fuel

Isotopic Details of the Spent Catawba-1 MOX Fuel Rods at ORNL

Energy Technology Data Exchange (ETDEWEB)

Ellis, Ronald James [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-04-01

The United States Department of Energy funded Shaw/AREVA MOX Services LLC to fabricate four MOX Lead Test Assemblies (LTA) from weapons-grade plutonium. A total of four MOX LTAs (including MX03) were irradiated in the Catawba Nuclear Station (Unit 1) Catawba-1 PWR which operated at a total thermal power of 3411 MWt and had a core with 193 total fuel assemblies. The MOX LTAs were irradiated along with Duke Energy s irradiation of eight Westinghouse Next Generation Fuel (NGF) LEU LTAs (ref.1) and the remaining 181 LEU fuel assemblies. The MX03 LTA was irradiated in the Catawba-1 PWR core (refs.2,3) during cycles C-16 and C-17. C-16 began on June 5, 2005, and ended on November 11, 2006, after 499 effective full power days (EFPDs). C-17 started on December 29, 2006, (after a shutdown of 48 days) and continued for 485 EFPDs. The MX03 and three other MOX LTAs (and other fuel assemblies) were discharged at the end of C-17 on May 3, 2008. The design of the MOX LTAs was based on the (Framatome ANP, Inc.) Mark-BW/MOX1 17 17 fuel assembly design (refs. 4,5,6) for use in Westinghouse PWRs, but with MOX fuel rods with three Pu loading ranges: the nominal Pu loadings are 4.94 wt%, 3.30 wt%, and 2.40 wt%, respectively, for high, medium, and low Pu content. The Mark-BW/MOX1 (MOX LTA) fuel assembly design is the same as the Advanced Mark-BW fuel assembly design but with the LEU fuel rods replaced by MOX fuel rods (ref. 5). The fabrication of the fuel pellets and fuel rods for the MOX LTAs was performed at the Cadarache facility in France, with the fabrication of the LTAs performed at the MELOX facility, also in France.

Breeder reactor fuel fabrication system development

International Nuclear Information System (INIS)

Bennett, D.W.; Fritz, R.L.; McLemore, D.R.; Yatabe, J.M.

1981-01-01

Significant progress has been made in the design and development of remotely operated breeder reactor fuel fabrication and support systems (e.g., analytical chemistry). These activities are focused by the Secure Automated Fabrication (SAF) Program sponsored by the Department of Energy to provide: a reliable supply of fuel pins to support US liquid metal cooled breeder reactors and at the same time demonstrate the fabrication of mixed uranium/plutonium fuel by remotely operated and automated methods

Results of Microstructural Examinations of Irradiated LEU U-Mo Fuels

Energy Technology Data Exchange (ETDEWEB)

Keiser, D.D. Jr.; Jue, J.F.; Robinson, A.B. [Idaho National Laboratory, P.O. Box 2528, Idaho Falls, ID 83415-6188 (United States); Finlay, M.R. [Australian Nuclear Science and Technology Organization (Australia)

2009-06-15

Introduction: The RERTR program is responsible for converting research reactors that use high-enriched uranium fuels to ones that use low-enriched uranium fuels [1]. As part of the development of LEU fuels, a variety of irradiation experiments are being conducted using the Advanced Test Reactor. Based on the results of initial fuel plate testing, adjustments have been made to the characteristics of fuel plates to improve the stability of the fuel microstructure. One improvement has been to add Si to the matrix of a dispersion fuel. This material is also being added at the fuel/cladding interface of a monolithic fuel. This paper will discuss the irradiation performance of these fuels, in terms of the stability of their microstructures during irradiation. Results and discussion: The post-irradiation examinations of fuel plates are performed at the Idaho National Laboratory. These examinations consist of visual examinations of fuel plates, gamma scanning, thickness measurements, oxide thickness measurements, and optical metallographic examinations of the fuel plate microstructures. Microstructural analysis is also performed using scanning electron microscopy. Overall, U-7Mo and U-10Mo alloy fuels have displayed the best irradiation performance, particularly, when a Si-containing Al alloy is used as the dispersion fuel matrix. The benefit of using this type of matrix is that the commonly observed fuel/cladding interaction that occurs during irradiation is reduced and the interaction layer that forms exhibit stable behavior during irradiation. Monolithic-type fuels, which consist of a U-Mo foil encased in Al alloy cladding, are also being developed. These types of fuels are also showing promise and will continue to be developed. One challenge with this type of fuel is in trying to maximize the bond strength at the foil/cladding interface. Fuel/cladding interactions can affect the quality of the boding at this interface. Si is being added to improve the characteristics

RERTR program activities related to the development and application of new LEU fuels

International Nuclear Information System (INIS)

Travelli, A.

1983-01-01

The statue of the U.S. Reduced Enrichment Research and Test Reactor (RERTR) Program is reviewed. After a brief outline of RERTR Program objectives and goals, program accomplishments are discussed with emphasis on the development, demonstration and application of new LEU fuels. Most program activities have proceeded as planned, and a combination of two silicide fuels (U 3 Si 2 -Al and U 3 Si-Al) holds excellent promise for achieving the long-term program goals. Current plans and schedules project the uranium density of qualified RERTR fuels for plate-type reactors to grow by approximately 1 g U/cm 3 each year, from the current 1.7 g U/cm 3 to the 7.0 g U/cm 3 which will be reached in late 1988. The technical needs of research and test reactors for HEU exports are also forecasted to undergo a gradual but dramatic decline in the coming years

Accelerating the design and testing of LEU fuel assemblies for conversion of Russian-designed research reactors outside Russia

International Nuclear Information System (INIS)

Matos, J.E

2003-01-01

This paper identifies proposed geometries and loading specifications of LEU tube-type and pin-type test assemblies that would be suitable for accelerating the conversion of Russian-designed research reactors outside of Russia if these fuels are manufactured, qualified by irradiation testing, and made commercially available in Russia. (author)

Mixed U/Pu oxide fuel fabrication facility co-processed feed, pelletized fuel

International Nuclear Information System (INIS)

1978-09-01

Two conceptual MOX fuel fabrication facilities are discussed in this study. The first facility in the main body of the report is for the fabrication of LWR uranium dioxide - plutonium dioxide (MOX) fuel using co-processed feed. The second facility in the addendum is for the fabrication of co-processed MOX fuel spiked with 60 Co. Both facilities produce pellet fuel. The spiked facility uses the same basic fabrication process as the conventional MOX plant but the fuel feed incorporates a high energy gamma emitter as a safeguard measure against diversion; additional shielding is added to protect personnel from radiation exposure, all operations are automated and remote, and normal maintenance is performed remotely. The report describes the fuel fabrication process and plant layout including scrap and waste processing; and maintenance, ventilation and safety measures

A neutronic feasibility study for LEU conversion of the IR-8 research reactor

International Nuclear Information System (INIS)

Deen, J.R.; Hanan, N.A.; Matos, J.E.; Egorenkov, P.M.; Nasonov, V.A.

1998-01-01

Equilibrium fuel cycle comparisons for the IR-8 research reactor were made for HEU (90%), HEU (36%), and LEU (19.75%) fuel assembly (FA) designs using three dimensional multi-group diffusion theory models benchmarked to detailed Monte Carlo models of the reactor. Comparisons were made of changes in reactivity, cycle length, average 235 U discharge burnup, thermal neutron flux, and control rod worths for the 90% and 36% enriched IRT-3M fuel assembly and the 19.75% enriched IRT-4M fuel assembly with the same fuel management strategy. The results of these comparisons showed that a uranium density of 3.5 g/cm 3 in the fuel meat would be required in the LEU IRT-4M fuel assembly to match the cycle length of the HEU (90%) IRT-3M FA and an LEU density of 3.7 g/cm 3 is needed to match the cycle length of the HEU (36%) IRT-3M FA. (author)

Technical study report on fuel fabrication system

International Nuclear Information System (INIS)

Kono, Shusaku; Tanaka, Kenya; Ono, Kiyoshi; Iwasa, Katsuyoshi; Hoshino, Yasushi; Shinkai, Yasuo

2000-07-01

The feasibility study of FBR and related fuel cycle is performed for developing the FBR recycle system which ensures safety, economic competitiveness, efficient utilization of resources, reduction of environmental burden and enhancement of nuclear non-proliferation under consistency of FBR reactor and fuel cycle systems. In this study, a conceptual design study and system characteristics evaluation are conducted for fuel fabrication systems of pellet process, vibropack process for oxide and nitride fuel and casting process for metal fuel. Technical issues in each process are also extracted. In 1999 fiscal year, a conceptual design study were conducted for the fuel fabrication plants adopting (1) the short pellet process which simplifies the conventional MOX pellet fabrication processes, (2) vibropack processes of aqueous gelation process, improved RIAR process, improved ANL process and fluoride volatility process, (3) casting processes of injection process, centrifuging process. As a result, attainable perspective was obtained for each fuel fabrication system through the evaluation of apparatuses, layout and facility volume, etc. In each fuel fabrication system, technical issues for practical use were made clear. Hereafter, more detailed study will be performed for each system, and research programs for phase II study will be planned. (author)

Nuclear fuel conversion and fabrication chemistry

International Nuclear Information System (INIS)

Lerch, R.E.; Norman, R.E.

1984-01-01

Following irradiation and reprocessing of nuclear fuel, two operations are performed to prepare the fuel for subsequent reuse as fuel: fuel conversion, and fuel fabrication. These operations complete the classical nuclear fuel cycle. Fuel conversion involves generating a solid form suitable for fabrication into nuclear fuel. For plutonium based fuels, either a pure PuO 2 material or a mixed PuO 2 -UO 2 fuel material is generated. Several methods are available for preparation of the pure PuO 2 including: oxalate or peroxide precipitation; or direct denitration. Once the pure PuO 2 is formed, it is fabricated into fuel by mechanically blending it with ceramic grade UO 2 . The UO 2 can be prepared by several methods which include direct denitration. ADU precipitation, AUC precipitation, and peroxide precipitation. Alternatively, UO 2 -PuO 2 can be generated directly using coprecipitation, direct co-denitration, or gel sphere processes. In coprecipitation, uranium and plutonium are either precipitated as ammonium diuranate and plutonium hydroxide or as a mixture of ammonium uranyl-plutonyl carbonate, filtered and dried. In direct thermal denitration, solutions of uranium and plutonium nitrates are heated causing concentration and, subsequently, direct denitration. In gel sphere conversion, solutions of uranium and plutonium nitrate containing additives are formed into spherical droplets, gelled, washed and dried. Refabrication of these UO 3 -PuO 2 starting materials is accomplished by calcination-reduction to UO 2 -PuO 2 followed by pellet fabrication. (orig.)

The quality challenge for fuel fabrication

International Nuclear Information System (INIS)

Lannegrace, J.-P.

1990-01-01

Fuel fabrication is a key segment of the nuclear fuel cycle, since safe and economic operation of reactors is highly dependent on the quality of the fuel. Achieving and controlling quality is, therefore, of paramount importance to fuel fabricators dominating nearly every aspect of the business. The quality policy, concepts and assurance system at three French plants are outlined. The need for integrated inspection, process optimization and good employee motivation is stressed. (author)

Performance and economic penalties of some LEU [low enriched uranium] conversion options for the Australian Reactor HIFAR

International Nuclear Information System (INIS)

McCulloch, D.B.; Robinson, G.S.

1987-01-01

Performance calculations for the conversion of HIFAR to low enriched uranium (LEU) fuel have been extended to a wide range of 235 U loadings per fuel element. Using a simple approximate algorithm for the likely costs of LEU compared with highly enriched uranium (HEU) fuel elements, the increases in annual fuelling costs for LEU compared with HEU fuel are examined for a range of conversion options involving different performance penalties. No significant operational/safety problems were found for any of the options canvassed. (Author)

Neutronic and thermo-hydraulic design of LEU core for Japan Research Reactor 4

International Nuclear Information System (INIS)

Arigane, Kenji; Watanabe, Shukichi; Tsuruta, Harumichi

1988-04-01

As a part of the Reduced Enrichment Research and Test Reactor (RERTR) program in JAERI, the enrichment reduction for Japan Research Reactor 4 (JRR-4) is in progress. A fuel element using a 19.75 % enriched UAlx-Al dispersion type with a uranium density of 2.2 g/cm 3 was designed as the LEU fuel and the neutronic and thermo-hydraulic performances of the LEU core were compared with those of the current HEU core. The results of the neutronic design are as follows: (1) the excess reactivity of the LEU core becomes about 1 % Δk/k less, (2) the thermal neutron flux in the fuel region decreases about 25 % on the average, (3) the thermal neutron fluxes in the irradiation pipes are almost the same and (4) the core burnup lifetime becomes about 20 % longer. The thermo-hydraulic design also shows that: (1) the fuel plate surface temperature decreases about 10 deg C due to the increase of the number of fuel plates and (2) the temperature margin with respect to the ONB temperature increases. Therefore, it is confirmed that the same utilization performance as the HEU core is attainable with the LEU core. (author)

Neutronic analysis of HEU to LEU conversion calculation for AEOI 5 MW pool-type MTR fuel research reactor core

International Nuclear Information System (INIS)

Pazirandeh, A.; Lutz, D.; Bartsch, G.

1987-07-01

The possibility of converting HEU(93%) fuel to LEU(20%) fuel without or with slight alteration to the fuel element geometry is discussed. The fuel density varies between 1.7 to 4.1 g U-235/cm. In cross section generation a unit cell with an extra zone to account for extra Al and water was considered. In burnup calculations a sequential shuffling pattern was assumed with fixed position control fuel elements. A cross section data set in 45 energy groups were generated using RSYST/CGM system using the cross section library JFET. Then for 2D-diffusion calculations homogenized and condensed 5 energy group cross sections were prepared. (orig./HP)

Nuclear fuel elements design, fabrication and performance

CERN Document Server

Frost, Brian R T

1982-01-01

Nuclear Fuel Elements: Design, Fabrication and Performance is concerned with the design, fabrication, and performance of nuclear fuel elements, with emphasis on fast reactor fuel elements. Topics range from fuel types and the irradiation behavior of fuels to cladding and duct materials, fuel element design and modeling, fuel element performance testing and qualification, and the performance of water reactor fuels. Fast reactor fuel elements, research and test reactor fuel elements, and unconventional fuel elements are also covered. This volume consists of 12 chapters and begins with an overvie

Thermal hydraulic analysis of the JMTR improved LEU-core

Energy Technology Data Exchange (ETDEWEB)

Tabata, Toshio; Nagao, Yoshiharu; Komukai, Bunsaku; Naka, Michihiro; Fujiki, Kazuo [Japan Atomic Energy Research Inst., Oarai, Ibaraki (Japan). Oarai Research Establishment; Takeda, Takashi [Radioactive Waste Management and Nuclear Facility Decommissioning Technology Center, Tokai, Ibaraki (Japan)

2003-01-01

After the investigation of the new core arrangement for the JMTR reactor in order to enhance the fuel burn-up and consequently extend the operation period, the ''improved LEU core'' that utilized 2 additional fuel elements instead of formerly installed reflector elements, was adopted. This report describes the results of the thermal-hydraulic analysis of the improved LEU core as a part of safety analysis for the licensing. The analysis covers steady state, abnormal operational transients and accidents, which were described in the annexes of the licensing documents as design bases events. Calculation conditions for the computer codes were conservatively determined based on the neutronic analysis results and others. The results of the analysis, that revealed the safety criteria were satisfied on the fuel temperature, DNBR and primary coolant temperature, were used in the licensing. The operation license of the JMTR with the improved LEU core was granted in March 2001, and the reactor operation with new core started in November 2001 as 142nd operation cycle. (author)

Supplemental Thermal-Hydraulic Transient Analyses of BR2 in Support of Conversion to LEU Fuel

Energy Technology Data Exchange (ETDEWEB)

Licht, J. [Argonne National Lab. (ANL), Argonne, IL (United States); Dionne, B. [Argonne National Lab. (ANL), Argonne, IL (United States); Sikik, E. [Belgian Nuclear Research Center (SCK-CEN), Mol (Belgium); Van den Branden, G. [Belgian Nuclear Research Center (SCK-CEN), Mol (Belgium); Koonen, E. [Belgian Nuclear Research Center (SCK-CEN), Mol (Belgium)

2016-01-01

Belgian Reactor 2 (BR2) is a research and test reactor located in Mol, Belgium and is primarily used for radioisotope production and materials testing. The Materials Management and Minimization (M3) Reactor Conversion Program of the National Nuclear Security Administration (NNSA) is supporting the conversion of the BR2 reactor from Highly Enriched Uranium (HEU) fuel to Low Enriched Uranium (LEU) fuel. The RELAP5/Mod 3.3 code has been used to perform transient thermal-hydraulic safety analyses of the BR2 reactor to support reactor conversion. A RELAP5 model of BR2 has been validated against select transient BR2 reactor experiments performed in 1963 by showing agreement with measured cladding temperatures. Following the validation, the RELAP5 model was then updated to represent the current use of the reactor; taking into account core configuration, neutronic parameters, trip settings, component changes, etc. Simulations of the 1963 experiments were repeated with this updated model to re-evaluate the boiling risks associated with the currently allowed maximum heat flux limit of 470 W/cm² and temporary heat flux limit of 600 W/cm². This document provides analysis of additional transient simulations that are required as part of a modern BR2 safety analysis report (SAR). The additional simulations included in this report are effect of pool temperature, reduced steady-state flow rate, in-pool loss of coolant accidents, and loss of external cooling. The simulations described in this document have been performed for both an HEU- and LEU-fueled core.

Alternative Fabrication of Recycling Fast Reactor Metal Fuel

International Nuclear Information System (INIS)

Kim, Ki-Hwan; Kim, Jong Hwan; Song, Hoon; Kim, Hyung-Tae; Lee, Chan-Bock

2015-01-01

Metal fuels such as U-Zr/U-Pu-Zr alloys have been considered as a nuclear fuel for a sodium-cooled fast reactor (SFR) related to the closed fuel cycle for managing minor actinides and reducing a high radioactivity levels since the 1980s. In order to develop innovative fabrication method of metal fuel for preventing the evaporation of volatile elements such as Am, modified casting under inert atmosphere has been applied for metal fuel slugs for SFR. Alternative fabrication method of fuel slugs has been introduced to develop an improved fabrication process of metal fuel for preventing the evaporation of volatile elements. In this study, metal fuel slugs for SFR have been fabricated by modified casting method, and characterized to evaluate the feasibility of the alternative fabrication method. In order to prevent evaporation of volatile elements such as Am and improve quality of fuel slugs, alternative fabrication methods of metal fuel slugs have been studied in KAERI. U-10Zr-5Mn fuel slug containing volatile surrogate element Mn was soundly cast by modified injection casting under modest pressure. Evaporation of Mn during alternative casting could not be detected by chemical analysis. Mn element was most recovered with prevention of evaporation by alternative casting. Modified injection casting has been selected as an alternative fabrication method in KAERI, considering evaporation prevention, and proven benefits of high productivity, high yield, and good remote control

Preliminary Results of Ancillary Safety Analyses Supporting TREAT LEU Conversion Activities

Energy Technology Data Exchange (ETDEWEB)

Brunett, A. J. [Argonne National Lab. (ANL), Argonne, IL (United States); Fei, T. [Argonne National Lab. (ANL), Argonne, IL (United States); Strons, P. S. [Argonne National Lab. (ANL), Argonne, IL (United States); Papadias, D. D. [Argonne National Lab. (ANL), Argonne, IL (United States); Hoffman, E. A. [Argonne National Lab. (ANL), Argonne, IL (United States); Kontogeorgakos, D. C. [Argonne National Lab. (ANL), Argonne, IL (United States); Connaway, H. M. [Argonne National Lab. (ANL), Argonne, IL (United States); Wright, A. E. [Argonne National Lab. (ANL), Argonne, IL (United States)

2015-10-01

The Transient Reactor Test Facility (TREAT), located at Idaho National Laboratory (INL), is a test facility designed to evaluate the performance of reactor fuels and materials under transient accident conditions. The facility, an air-cooled, graphite-moderated reactor designed to utilize fuel containing high-enriched uranium (HEU), has been in non-operational standby status since 1994. Currently, in support of the missions of the Department of Energy (DOE) National Nuclear Security Administration (NNSA) Material Management and Minimization (M3) Reactor Conversion Program, a new core design is being developed for TREAT that will utilize low-enriched uranium (LEU). The primary objective of this conversion effort is to design an LEU core that is capable of meeting the performance characteristics of the existing HEU core. Minimal, if any, changes are anticipated for the supporting systems (e.g. reactor trip system, filtration/cooling system, etc.); therefore, the LEU core must also be able to function with the existing supporting systems, and must also satisfy acceptable safety limits. In support of the LEU conversion effort, a range of ancillary safety analyses are required to evaluate the LEU core operation relative to that of the existing facility. These analyses cover neutronics, shielding, and thermal hydraulic topics that have been identified as having the potential to have reduced safety margins due to conversion to LEU fuel, or are required to support the required safety analyses documentation. The majority of these ancillary tasks have been identified in [1] and [2]. The purpose of this report is to document the ancillary safety analyses that have been performed at Argonne National Laboratory during the early stages of the LEU design effort, and to describe ongoing and anticipated analyses. For all analyses presented in this report, methodologies are utilized that are consistent with, or improved from, those used in analyses for the HEU Final Safety Analysis

Process development and fabrication for sphere-pac fuel rods

International Nuclear Information System (INIS)

Welty, R.K.; Campbell, M.H.

1981-06-01

Uranium fuel rods containing sphere-pac fuel have been fabricated for in-reactor tests and demonstrations. A process for the development, qualification, and fabrication of acceptable sphere-pac fuel rods is described. Special equipment to control fuel contamination with moisture or air and the equipment layout needed for rod fabrication is described and tests for assuring the uniformity of the fuel column are discussed. Fuel retainers required for sphere-pac fuel column stability and instrumentation to measure fuel column smear density are described. Results of sphere-pac fuel rod fabrication campaigns are reviewed and recommended improvements for high throughput production are noted

Measurements of the HEU and LEU in-core spectra at the Ford Nuclear Reactor

Energy Technology Data Exchange (ETDEWEB)

Wehe, D K [Oak Ridge National Laboratory, Oak Ridge, TN (United States); King, J S; Lee, J C; Martin, W R [Department of Nuclear Engineering, University of Michigan, Ann Arbor, MI (United States)

1985-07-01

The Ford Nuclear Reactor (FNR) at the University of Michigan has been serving as the test site for a low-enriched uranium (LEU) fuel whole-core demonstration. As part of the experimental program, the differential neutron spectrum has been measured in a high-enriched uranium (HEU) core and an LEU core. The HEU and LEU spectra were determined by unfolding the measured activities of foils that were irradiated in the reactor. When the HEU and LEU spectra are compared from meV to 10 MeV, significant differences between the two spectra are apparent below 10 eV. These are probably caused by the additional {sup 238}U resonance absorption in the LEU fuel. No measurable difference occurs in the shape of the spectra above MeV. (author)

Neutronic analysis of a reference LEU core for Pakistan research reactor using oxide fuel

International Nuclear Information System (INIS)

Akhtar, K.M.; Qazi, M.K.; Bokhari, I.H.; Khan, L.A.; Pervez, S.

1988-07-01

Neutronic analysis of a 10 MW reference core for PARR, having 28 fresh LEU fuel elements arranged in a 6x5 configuration has been carried out using standard computer codes WIMS-D, EXTERMINATOR-II, and CITATION. Total nuclear power peaking of 3.2 has bee found to occur in the fuel plate adjacent to the water filled central flux trap at the depth of 43.8 cm from the top of the active core. Replacement of water in central flux trap with an aluminum block, having a 50 mm diameter water filled irradiation channel changes the flux profiles in fuel, core side flux trap and reflector. The thermal flux in the central flux trap decreases by about 53%. Therefore some of the fuel elements will have to be removed and the new configuration has to be analysed to determine the first operating core. However, after achieving some burn-up and confirmation from thermal hydraulic analysis, the core configuration analysed, will be the final working core. (orig./A.B.)

Status of high-density fuel plate fabrication

International Nuclear Information System (INIS)

Wiencek, T.C.; Domagala, R.F.; Thresh, H.R.

1991-01-01

Progress has continued on the fabrication of fuel plates with equivalent fuel zone loadings approaching 9 gU/cm 3 . Through hot isostatic pressing (HIP), successful diffusion bonds have been made with 1100 Al and 6061 Al alloys. Although additional study is necessary to optimize the procedure, these bonds demonstrated the most critical processing step for proof-of-concept hardware. Two types of prototype highly loaded fuel plates have been fabricated. The first is a fuel plate in which 0.030-in. (0.76-mm) uranium compound wires are bonded within an aluminum cladding; the second, a dispersion fuel plate with uniform cladding and fuel zone thickness. The successful fabrication of these fuel plates derives from the unique ability of the HIP process to produce diffusion bonds with minimal deformation. (orig.)

Interfacing robotics with plutonium fuel fabrication

International Nuclear Information System (INIS)

Bowen, W.W.; Moore, F.W.

1986-01-01

Interfacing robotic systems with nuclear fuel fabrication processes resulted in a number of interfacing challenges. The system not only interfaces with the fuel process, but must also interface with nuclear containment, radiation control boundaries, criticality control restrictions, and numerous other safety systems required in a fuel fabrication plant. The robotic system must be designed to allow operator interface during maintenance and recovery from an upset as well as normal operations

Impact of fuel fabrication and fuel management technologies on uranium management

International Nuclear Information System (INIS)

Arnsberger, P.L.; Stucker, D.L.

1994-01-01

Uranium utilization in commercial pressurized water reactors is a complex function of original NSSS design, utility energy requirements, fuel assembly design, fuel fabrication materials and fuel fabrication materials and fuel management optimization. Fuel design and fabrication technologies have reacted to the resulting market forcing functions with a combination of design and material changes. The technologies employed have included ever-increasing fuel discharge burnup, non-parasitic structural materials, burnable absorbers, and fissile material core zoning schemes (both in the axial and radial direction). The result of these technological advances has improved uranium utilization by roughly sixty percent from the infancy days of nuclear power to present fuel management. Fuel management optimization technologies have also been developed in recent years which provide fuel utilization improvements due to core loading pattern optimization. This paper describes the development and impact of technology advances upon uranium utilization in modern pressurized water reactors. 10 refs., 3 tabs., 10 figs

Quality assurance for breeder reactor fuel fabrication

International Nuclear Information System (INIS)

Marx, E.R.

1978-01-01

Fuel performance in the Fast Flux Test Facility (FFTF) depends on fabrication of fuel to rigorous quality standards. The quality program including Management, Procurement, Fabrication, Inspection, Records, and Audits is discussed as well as unique mixed oxide fuel inspections such as homogeneity inspection, analytical chemistry, and nondestructive fissile assay

Advanced fuel fabrication

International Nuclear Information System (INIS)

Bernard, H.

1989-01-01

This paper deals with the fabrication of advanced fuels, such as mixed oxides for Pressurized Water Reactors or mixed nitrides for Fast Breeder Reactors. Although an extensive production experience exists for the mixed oxides used in the FBR, important work is still needed to improve the theoretical and technical knowledge of the production route which will be introduced in the future European facility, named Melox, at Marcoule. Recently, the feasibility of nitride fuel fabrication in existing commercial oxide facilities was demonstrated in France. The process, based on carbothermic reduction of oxides with subsequent comminution of the reaction product, cold pressing and sintering provides (U, Pu)N pellets with characteristics suitable for irradiation testing. Two experiments named NIMPHE 1 and 2 fabricated in collaboration with ITU, Karlsruhe, involve 16 nitride and 2 carbide pins, operating at a linear power of 45 and 73 kW/m with a smear density of 75-80% TD and a high burn-up target of 15 at%. These experiments are currently being irradiated in Phenix, at Marcoule. (orig.)

Recent Progress on the DUPIC Fuel Fabrication Technology at KAERI

International Nuclear Information System (INIS)

Jung-Won Lee; Ho-Jin Ryu; Geun-Il Park; Kee-Chan Song

2008-01-01

Since 1991, KAERI has been developing the DUPIC fuel cycle technology. The concept of a direct use of spent PWR fuel in Candu reactors (DUPIC) is based on a dry processing method to re-fabricate Candu fuel from spent PWR fuel without any intentional separation of the fissile materials and fission products. A DUPIC fuel pellet was successfully fabricated and the DUPIC fuel element fabrication processes were qualified on the basis of a Quality Assurance program. Consequently, the DUPIC fuel fabrication technology was verified and demonstrated on a laboratory-scale. Recently, the fuel discharge burn-up of PWRs has been extended to reduce the amount of spent fuel and the fuel cycle costs. Considering this trend of extending the fuel burn-up in PWRs, the DUPIC fuel fabrication technology should be improved to process high burn-up spent fuels. Particularly the release behavior of cesium from the pellet prepared with a high burn-up spent fuel was assessed. an improved DUPIC fuel fabrication technology was experimentally established with a fuel burn-up of 65,000 MWd/tU. (authors)

Coated U(Mo) Fuel: As-Fabricated Microstructures

Energy Technology Data Exchange (ETDEWEB)

Emmanuel Perez; Dennis D. Keiser, Jr.; Ann Leenaers; Sven Van den Berghe; Tom Wiencek

2014-04-01

As part of the development of low-enriched uranium fuels, fuel plates have recently been tested in the BR-2 reactor as part of the SELENIUM experiment. These fuel plates contained fuel particles with either Si or ZrN thin film coating (up to 1 µm thickness) around the U-7Mo fuel particles. In order to best understand irradiation performance, it is important to determine the starting microstructure that can be observed in as-fabricated fuel plates. To this end, detailed microstructural characterization was performed on ZrN and Si-coated U-7Mo powder in samples taken from AA6061-clad fuel plates fabricated at 500°C. Of interest was the condition of the thin film coatings after fabrication at a relatively high temperature. Both scanning electron microscopy and transmission electron microscopy were employed. The ZrN thin film coating was observed to consist of columns comprised of very fine ZrN grains. Relatively large amounts of porosity could be found in some areas of the thin film, along with an enrichment of oxygen around each of the the ZrN columns. In the case of the pure Si thin film coating sample, a (U,Mo,Al,Si) interaction layer was observed around the U-7Mo particles. Apparently, the Si reacted with the U-7Mo and Al matrix during fuel plate fabrication at 500°C to form this layer. The microstructure of the formed layer is very similar to those that form in U-7Mo versus Al-Si alloy diffusion couples annealed at higher temperatures and as-fabricated U-7Mo dispersion fuel plates with Al-Si alloy matrix fabricated at 500°C.

Calculation of mixed HEU-LEU cores for the HOR research reactor with the scale code system

International Nuclear Information System (INIS)

Leege, P.F.A. de; Gibcus, H.P.M.; Hoogenboom, J.E.; Vries, J.W. de

1997-01-01

The HOR reactor of Interfaculty Reactor Institute (IRI), Delft, The Netherlands, will be converted to use low enriched fuel (LEU) assemblies. As there are still many usable high enriched (HEU) fuel assemblies present, there will be a considerable reactor operation time with mixed cores with both HEU and LEU fuel assemblies. At IRI a comprehensive reactor physics code system and evaluated nuclear data is implemented for detailed core calculations. One of the backbones of the IRI code system is the well-known SCALE code system package. Full core calculations are performed with the diffusion theory code BOLD VENTURE, the nodal code SILWER, and the Monte Carlo code KENO Va. Results are displayed of a strategy from a HEU core to a mixed HEU-LEU core and eventually a LEU core. (author)

Continuing investigations for technology assessment of 99Mo production from LEU [low enriched Uranium] targets

International Nuclear Information System (INIS)

Vandergrift, G.F.; Kwok, J.D.; Marshall, S.L.; Vissers, D.R.; Matos, J.E.

1987-01-01

Currently much of the world's supply of /sup 99m/Tc for medical purposes is produced from 99 Mo derived from the fissioning of high enriched uranium (HEU). The need for /sup 99m/Tc is continuing to grow, especially in developing countries, where needs and national priorities call for internal production of 99 Mo. This paper presents the results of our continuing studies on the effects of substituting low enriched Uranium (LEU) for HEU in targets for the production of fission product 99 Mo. Improvements in the electrodeposition of thin films of uranium metal are reported. These improvements continue to increase the appeal for the substitution of LEU metal for HEU oxide films in cylindrical targets. The process is effective for targets fabricated from stainless steel or hastaloy. A cost estimate for setting up the necessary equipment to electrodeposit uranium metal on cylindrical targets is reported. Further investigations on the effect of LEU substitution on processing of these targets are also reported. Substitution of uranium silicides for the uranium-aluminum alloy or uranium aluminide dispersed fuel used in other current target designs will allow the substitution of LEU for HEU in these targets with equivalent 99 Mo-yield per target and no change in target geometries. However, this substitution will require modifications in current processing steps due to (1) the insolubility of uranium silicides in alkaline solutions and (2) the presence of significant quantities of silicate in solution. Results to date suggest that both concerns can be handled and that substitution of LEU for HEU can be achieved

Criticality Calculations of Fresh LEU and MOX Assemblies for Transport and Storage at the Balakovo Nuclear Power Plant

Energy Technology Data Exchange (ETDEWEB)

Goluoglu, S.

2001-01-11

Transportation of low-enriched uranium (LEU) and mixed-oxide (MOX) assemblies to and within the VVER-1000-type Balakovo Nuclear Power Plant is investigated. Effective multiplication factors for fresh fuel assemblies on the railroad platform, fresh fuel assemblies in the fuel transportation vehicle, and fresh fuel assemblies in the spent fuel storage pool are calculated. If there is no absorber between the units, the configurations with all MOX assemblies result in higher effective multiplication factors than the configurations with all LEU assemblies when the system is dry. When the system is flooded, the configurations with all LEU assemblies result in higher effective multiplication factors. For normal operating conditions, effective multiplication factors for all configurations are below the presumed upper subcritical limit of 0.95. For an accident condition of a fully loaded fuel transportation vehicle that is flooded with low-density water (possibly from a fire suppression system), the presumed upper subcritical limit is exceeded by configurations containing LEU assemblies.

Current developments of fuel fabrication technologies at the plutonium fuel production facility, PFPF

International Nuclear Information System (INIS)

Asakura, K.; Aono, S.; Yamaguchi, T.; Deguchi, M.

2000-01-01

The Japan Nuclear Cycle Development Institute, JNC, designed, constructed and has operated the Plutonium Fuel Production Facility, PFPF, at the JNC Tokai Works to supply MOX fuels to the proto-type Fast Breeder Reactor, FBR, 'MONJU' and the experimental FBR 'JOYO' with 5 tonMOX/year of fabrication capability. Reduction of personal radiation exposure to a large amount of plutonium is one of the most important subjects in the development of MOX fabrication facility on a large scale. As the solution of this issue, the PFPF has introduced automated and/or remote controlled equipment in conjunction with computer controlled operation scheme. The PFPF started its operation in 1988 with JOYO reload fuel fabrication and has demonstrated MOX fuel fabrication on a large scale through JOYO and MONJU fuel fabrication for this decade. Through these operations, it has become obvious that several numbers of equipment initially installed in the PFPF need improvements in their performance and maintenance for commercial utilization of plutonium in the future. Furthermore, fuel fabrication of low density MOX pellets adopted in the MONJU fuel required a complete inspection because of difficulties in pellet fabrication compared with high density pellet for JOYO. This paper describes new pressing equipment with a powder recovery system, and pellet finishing and inspection equipment which has multiple functions, such as grinding measurements of outer diameter and density, and inspection of appearance to improve efficiency in the pellet finishing and inspection steps. Another development of technology concerning an annular pellet and an innovative process for MOX fuel fabrication are also described in this paper. (author)

Automated breeder fuel fabrication

International Nuclear Information System (INIS)

Goldmann, L.H.; Frederickson, J.R.

1983-01-01

The objective of the Secure Automated Fabrication (SAF) Project is to develop remotely operated equipment for the processing and manufacturing of breeder reactor fuel pins. The SAF line will be installed in the Fuels and Materials Examination Facility (FMEF). The FMEF is presently under construction at the Department of Energy's (DOE) Hanford site near Richland, Washington, and is operated by the Westinghouse Hanford Company (WHC). The fabrication and support systems of the SAF line are designed for computer-controlled operation from a centralized control room. Remote and automated fuel fabriction operations will result in: reduced radiation exposure to workers; enhanced safeguards; improved product quality; near real-time accountability, and increased productivity. The present schedule calls for installation of SAF line equipment in the FMEF beginning in 1984, with qualifying runs starting in 1986 and production commencing in 1987. 5 figures

Low-Enriched Uranium Fuel Conversion Activities for the High Flux Isotope Reactor, Annual Report for FY 2011

Energy Technology Data Exchange (ETDEWEB)

Renfro, David G [ORNL; Cook, David Howard [ORNL; Freels, James D [ORNL; Griffin, Frederick P [ORNL; Ilas, Germina [ORNL; Sease, John D [ORNL; Chandler, David [ORNL

2012-03-01

This report describes progress made during FY11 in ORNL activities to support converting the High Flux Isotope Reactor (HFIR) from high-enriched uranium (HEU) fuel to low-enriched uranium (LEU) fuel. Conversion from HEU to LEU will require a change in fuel form from uranium oxide to a uranium-molybdenum (UMo) alloy. With both radial and axial contouring of the fuel foil and an increase in reactor power to 100 MW, calculations indicate that the HFIR can be operated with LEU fuel with no degradation in performance to users from the current levels achieved with HEU fuel. Studies are continuing to demonstrate that the fuel thermal safety margins can be preserved following conversion. Studies are also continuing to update other aspects of the reactor steady state operation and accident response for the effects of fuel conversion. Technical input has been provided to Oregon State University in support of their hydraulic testing program. The HFIR conversion schedule was revised and provided to the GTRI program. In addition to HFIR conversion activities, technical support was provided directly to the Fuel Fabrication Capability program manager.

Low-Enriched Uranium Fuel Conversion Activities for the High Flux Isotope Reactor, Annual Report for FY 2011

International Nuclear Information System (INIS)

Renfro, David G.; Cook, David Howard; Freels, James D.; Griffin, Frederick P.; Ilas, Germina; Sease, John D.; Chandler, David

2012-01-01

This report describes progress made during FY11 in ORNL activities to support converting the High Flux Isotope Reactor (HFIR) from high-enriched uranium (HEU) fuel to low-enriched uranium (LEU) fuel. Conversion from HEU to LEU will require a change in fuel form from uranium oxide to a uranium-molybdenum (UMo) alloy. With both radial and axial contouring of the fuel foil and an increase in reactor power to 100 MW, calculations indicate that the HFIR can be operated with LEU fuel with no degradation in performance to users from the current levels achieved with HEU fuel. Studies are continuing to demonstrate that the fuel thermal safety margins can be preserved following conversion. Studies are also continuing to update other aspects of the reactor steady state operation and accident response for the effects of fuel conversion. Technical input has been provided to Oregon State University in support of their hydraulic testing program. The HFIR conversion schedule was revised and provided to the GTRI program. In addition to HFIR conversion activities, technical support was provided directly to the Fuel Fabrication Capability program manager.

Analysis of the critical and first full power operating cores for PARR using leu oxide fuel

International Nuclear Information System (INIS)

Khan, L.A.; Qazi, M.K.; Bokhari, I.H.; Fazal, R.

1989-10-01

This paper explains the analysis for determining the first full power operating core for PARR using LEU oxide fuel. The core configuration selected for this first full power operation contains about 6.13 kg of U-235 distributed in 19 standard and five control fuel elements. The neutron flux level is doubled when core is shifted from 5MW to 10 MW. Total nuclear power peaking factor of the core is 2.03. The analysis shows that the core can be operated safely at 5 MW with a flow rate of 520 meter cube per hour and at 10 MW with a flow rate of 900 meter cube per hour. (A.B.). 10 figs

Non-destructive evaluation of the cladding thickness in LEU fuel plates by accurate ultrasonic scanning technique

Energy Technology Data Exchange (ETDEWEB)

Borring, J.; Gundtoft, H.E.; Borum, K.K.; Toft, P. [Riso National Lab. (Denmark)

1997-08-01

In an effort to improve their ultrasonic scanning technique for accurate determination of the cladding thickness in LEU fuel plates, new equipment and modifications to the existing hardware and software have been tested and evaluated. The authors are now able to measure an aluminium thickness down to 0.25 mm instead of the previous 0.35 mm. Furthermore, they have shown how the measuring sensitivity can be improved from 0.03 mm to 0.01 mm. It has now become possible to check their standard fuel plates for DR3 against the minimum cladding thickness requirements non-destructively. Such measurements open the possibility for the acceptance of a thinner nominal cladding than normally used today.

Non-destructive evaluation of the cladding thickness in LEU fuel plates by accurate ultrasonic scanning technique

International Nuclear Information System (INIS)

Borring, J.; Gundtoft, H.E.; Borum, K.K.; Toft, P.

1997-01-01

In an effort to improve their ultrasonic scanning technique for accurate determination of the cladding thickness in LEU fuel plates, new equipment and modifications to the existing hardware and software have been tested and evaluated. The authors are now able to measure an aluminium thickness down to 0.25 mm instead of the previous 0.35 mm. Furthermore, they have shown how the measuring sensitivity can be improved from 0.03 mm to 0.01 mm. It has now become possible to check their standard fuel plates for DR3 against the minimum cladding thickness requirements non-destructively. Such measurements open the possibility for the acceptance of a thinner nominal cladding than normally used today

LOFT fuel modules design, characterization, and fabrication program

International Nuclear Information System (INIS)

Russell, M.L.

1977-06-01

The loss-of-fluid test [LOFT) fuel modules have evolved from a comprehensive five-year design, characterization, and fabrication program which has resulted in the accomplishment of many technical activities of interest in pressurized water reactor fuel design development and safety research. Information is presented concerning: determination of fundamental high-temperature reactor material properties; design invention related to in-core instrumentation attachment; implementation of advanced and/or unique fuel bundle characterization techniques; implementation of improved fuel bundle fabrication techniques; and planning and execution of a multimillion dollar design, characterization, and fabrication program for pressurized water reactor fuel

Development, irradiation testing and PIE of UMo fuel at AECL

International Nuclear Information System (INIS)

Sears, D.F.

2005-01-01

This paper reviews recent U-Mo dispersion fuel development, irradiation testing and postirradiation examination (PIE) activities at AECL. Low-enriched uranium fuel alloys and powders have been fabricated at Chalk River Labs, with compositions ranging from U-7Mo to U-10Mo. The bulk alloys and powders were characterized using optical and scanning electron microscopy, chemical analysis, X-ray diffraction and neutron diffraction analysis. The analyses confirmed that the powders were of high quality, and in the desired gamma phase. Subsequently, kilogram quantities of DU-Mo and LEU-Mo powder have been manufactured for commercial customers. Mini-elements have been fabricated with LEU-7Mo and LEU-10Mo dispersed in aluminum, with a nominal loading of 4.5 gU/cm 3 . These have been irradiated in the NRU reactor at linear powers up to 100 kW/m. The mini-elements achieved 60 atom% 235 U burnup in 2004 March, and the irradiation is continuing to a planned discharge burnup of 80 atom% 235 U. Interim PIE has been conducted on mini-elements that were removed after 20 atom% 235 U burnup. The PIE results are presented in this paper. (author)

Fabrication of simulated DUPIC fuel

Science.gov (United States)

Kang, Kweon Ho; Song, Ki Chan; Park, Hee Sung; Moon, Je Sun; Yang, Myung Seung

2000-12-01

Simulated DUPIC fuel provides a convenient way to investigate the DUPIC fuel properties and behavior such as thermal conductivity, thermal expansion, fission gas release, leaching, and so on without the complications of handling radioactive materials. Several pellets simulating the composition and microstructure of DUPIC fuel are fabricated by resintering the powder, which was treated through OREOX process of simulated spent PWR fuel pellets, which had been prepared from a mixture of UO2 and stable forms of constituent nuclides. The key issues for producing simulated pellets that replicate the phases and microstructure of irradiated fuel are to achieve a submicrometre dispersion during mixing and diffusional homogeneity during sintering. This study describes the powder treatment, OREOX, compaction and sintering to fabricate simulated DUPIC fuel using the simulated spent PWR fuel. The homogeneity of additives in the powder was observed after attrition milling. The microstructure of the simulated spent PWR fuel agrees well with the other studies. The leading structural features observed are as follows: rare earth and other oxides dissolved in the UO2 matrix, small metallic precipitates distributed throughout the matrix, and a perovskite phase finely dispersed on grain boundaries.

Proceedings of the international meeting on research and test reactor core conversions from HEU to LEU fuels

Energy Technology Data Exchange (ETDEWEB)

Travelli, A [Argonne National Laboratory, Argonne, IL (United States)

1983-09-01

Conversion of research and test reactor cores from the use of high enrichment uranium to the use of low enrichment uranium depends on the cooperation of many research organizations, reactor operators, and government agencies. At a technical level, it involves almost all aspects of the fuel cycle, including fuel development, testing, shipping and reprocessing; experiment performance; economics; and safety and licensing aspects. The reactors involved and the conversion activities are distributed among approximately 25 countries, making this a subject which is best dealt with on an international basis. To foster direct communication in this area, the Reduced Enrichment Research and Test Reactor (RERTR) Program, at the Argonne National Laboratory, sponsored this meeting as the fifth of a series which began in 1978. The previous meetings were held at Argonne (International Meeting of Research Reactor Fuel Designers, Developers, and Fabricators, Argonne National Laboratory, Argonne, U.S.A., November 910, 1978), at Saclay (IAEA Consultants' Meeting on Research Reactor Core Conversions from HEU to LEU, Centre d'etudes Nucleaires de Saclay, Saclay, France, December 12-14, 1979), at Argonne (International Meeting on Development, Fabrication and Application of Reduced Enrichment Fuels for Research and Test Reactors, Argonne National Laboratory, Argonne, U.S.A., November 12-14, 1980) and at Juelich (Seminar on Research Reactor Operation and Use, Juelich Nuclear Research Center, Juelich, F.R.G., September 48, 1981). Proceedings from the two most recent previous meetings were published as ANL/RERTR/TM-3 (CONF-801144) and IAEA-SR-77. The spirit of this meeting differs slightly from that of the previous meetings. The advances which have been made and the growing maturity of the effort have caused a gradual shift of emphasis away from those topics which dominated the floor during the first meetings, such as fuel and methods development, and towards topics which concern more

Proceedings of the international meeting on research and test reactor core conversions from HEU to LEU fuels

International Nuclear Information System (INIS)

Travelli, A.

1983-09-01

Conversion of research and test reactor cores from the use of high enrichment uranium to the use of low enrichment uranium depends on the cooperation of many research organizations, reactor operators, and government agencies. At a technical level, it involves almost all aspects of the fuel cycle, including fuel development, testing, shipping and reprocessing; experiment performance; economics; and safety and licensing aspects. The reactors involved and the conversion activities are distributed among approximately 25 countries, making this a subject which is best dealt with on an international basis. To foster direct communication in this area, the Reduced Enrichment Research and Test Reactor (RERTR) Program, at the Argonne National Laboratory, sponsored this meeting as the fifth of a series which began in 1978. The previous meetings were held at Argonne (International Meeting of Research Reactor Fuel Designers, Developers, and Fabricators, Argonne National Laboratory, Argonne, U.S.A., November 910, 1978), at Saclay (IAEA Consultants' Meeting on Research Reactor Core Conversions from HEU to LEU, Centre d'etudes Nucleaires de Saclay, Saclay, France, December 12-14, 1979), at Argonne (International Meeting on Development, Fabrication and Application of Reduced Enrichment Fuels for Research and Test Reactors, Argonne National Laboratory, Argonne, U.S.A., November 12-14, 1980) and at Juelich (Seminar on Research Reactor Operation and Use, Juelich Nuclear Research Center, Juelich, F.R.G., September 48, 1981). Proceedings from the two most recent previous meetings were published as ANL/RERTR/TM-3 (CONF-801144) and IAEA-SR-77. The spirit of this meeting differs slightly from that of the previous meetings. The advances which have been made and the growing maturity of the effort have caused a gradual shift of emphasis away from those topics which dominated the floor during the first meetings, such as fuel and methods development, and towards topics which concern more

Reproduction of the RA reactor fuel element fabrication

International Nuclear Information System (INIS)

Novakovic, M.

1961-12-01

This document includes the following nine reports: Final report on task 08/12 - testing the Ra reactor fuel element; design concept for fabrication of RA reactor fuel element; investigation of the microstructure of the Ra reactor fuel element; Final report on task 08/13 producing binary alloys with Al, Mo, Zr, Nb and B additions; fabrication of U-Al alloy; final report on tasks 08/14 and 08/16; final report on task 08/32 diffusion bond between the fuel and the cladding of the Ra reactor fuel element; Final report on task 08/33, fabrication of the RA reactor fuel element cladding; and final report on task 08/36, diffusion of solid state metals [sr

Operating experience, measurements, and analysis of the LEU whole core demonstration at the FNR

International Nuclear Information System (INIS)

Weha, D.K.; Drumm, C.R.; King, J.S.; Martin, W.R.; Lee, J.C.

1984-01-01

The 2-MW Ford Nuclear Reactor at the University of Michigan is serving as the demonstration reactor for the MTR-type low enrichment (LEU) fuel for the Reduced Enrichment for Research and Test Reactor program. Operational experience gained through six months of LEU core operation and seven months of mixed HEU-LEU core operation is presented. Subcadmium flux measurements performed with rhodium self-powered neutron detectors and iron wire activations are compared with calculations. Measured reactivity parameters are compared for HEU and LEU cores. Finally, the benchmark calculations for several HEU, LEU, and mixed HEU-LEU FNR cores and the International Atomic Energy Agency (IAEA) benchmark problem are presented. (author)

HEU to LEU conversion experience at the UMass-Lowell research reactor

International Nuclear Information System (INIS)

White, John R.; Bobek, Leo M.

2005-01-01

The UMass-Lowell Research Reactor (UMLRR) operated safely with high-enriched uranium (HEU) fuel for over 25 years. Having reached the end of core lifetime and due to proliferation concerns, the reactor was recently converted to low-enriched uranium silicide (LEU) fuel. The actual process for converting the UMLRR from HEU to LEU fuel covered a period of over 15 years. The conversion effort - from the initial conceptual design studies in the late 1980s to the final offsite shipment of the spent HEU fuel in August 2004 - was a unique experience for the faculty and staff of a small university research reactor. This paper gives a historical view of the process and it highlights several key milestones along the road to successful completion of this project. (author)

Pre-conceptual Development and characterization of an extruded graphite composite fuel for the TREAT Reactor

Energy Technology Data Exchange (ETDEWEB)

Luther, Erik; Rooyen, Isabella van; Leckie, Rafael; Papin, Pallas; Nelson, Andrew; Hunter, James

2015-03-01

In an effort to explore fuel systems that are more robust under accident scenarios, the DOE-NE has identified the need to resume transient testing. The Transient Reactor Test (TREAT) facility has been identified as the preferred option for the resumption of transient testing of nuclear fuel in the United States. In parallel, NNSA’s Global Threat Reduction Initiative (GTRI) Convert program is exploring the needs to replace the existing highly enriched uranium (HEU) core with low enriched uranium (LEU) core. In order to construct a new LEU core, materials and fabrication processes similar to those used in the initial core fabrication must be identified, developed and characterized. In this research, graphite matrix fuel blocks were extruded and materials properties of were measured. Initially the extrusion process followed the historic route; however, the project was expanded to explore methods to increase the graphite content of the fuel blocks and explore modern resins. Materials properties relevant to fuel performance including density, heat capacity and thermal diffusivity were measured. The relationship between process defects and materials properties will be discussed.

Gel-sphere-pac reactor fuel fabrication and its application to a variety of fuels

International Nuclear Information System (INIS)

Olsen, A.R.; Judkins, R.R.

1979-12-01

The gel-sphere-pac fuel fabrication option was evaluated for its possible application to commercial scale fuel fabrication for 19 fuel element designs that use oxide fuel in metal clad rods. The dry gel spheres are prepared at the reprocessing plant and are then calcined, sintered, inspected, and loaded into fuel rods and packed by low-energy vibration. A fuel smear density of 83 to 88% theoretical can be obtained. All fuel fabrication process steps were defined and evaluated from fuel receiving to finished fuel element shipping. The evaluation also covers the feasibility of the process, the current status of technology, estimates of the required time and cost to develop the technology to commercial status, and the safety and licensability of commercial scale plants. The primary evaluation was for a Light-Water Reactor fuel element containing (U,Pu)O 2 fuel. The other 18 fuel element types - 3 for Light-Water Reactors, 1 for a Heavy-Water Reactor, 1 for a Gas-Cooled Fast Reactor, 7 for Liquid-Metal-Cooled Fast Breeder Reactors, and 3 pairs for Light-Water Prebreeder and Breeder Reactors - were compared with the Light-Water Reactor. The gel-sphere-pac option was found applicable to 17 of the 19 element types; the characteristics of a commercial scale plant were defined for these for making cost estimates for such plants. The evaluation clearly shows the gel-sphere-pac process to be a viable fuel fabrication option. Estimates indicate a significant potential fabrication cost advantage for the gel-sphere-pac process if a remotely operated and remotely maintained fuel fabrication plant is required

Preliminary design study for a carbide LEU-nuclear thermal rocket

International Nuclear Information System (INIS)

Venneri, P.F.; Kim, Y.

2014-01-01

Nuclear space propulsion is a requirement for the successful exploration of the solar system. It offers the possibility of having both a high specific impulse and a relatively high thrust, allowing rapid transit times with a minimum usage of fuel. This paper proposes a nuclear thermal rocket design based on heritage NERVA rockets that makes use of Low Enriched Uranium (LEU) fuel. The Carbide LEU Nuclear Thermal Rocket (C-LEU-NTR) is designed to fulfill the rocket requirements as set forth in the NASA 2009 Mars Mission Design Reference Architecture 5.0, that is provide 25,000 lbf of thrust, operate at full power condition for at least two hours, and have a specific impulse close to 900 s. The neutronics analysis was done using MCNP5 with the ENDF/B-VII.1 neutron library. The thermal hydraulic calculations and size optimization were completed with a finite difference code being developed at the Center for Space Nuclear Research. (authors)

Estimates of Canadian fuel fabrication costs for alternative fuel cycles and systems

International Nuclear Information System (INIS)

Blahnik, C.

1979-04-01

Unit fuel fabrication costs are estimated for alternate fuel cycles and systems that may be of interest in Ontario Hydro's strategy analyses. A method is proposed for deriving the unit fuel fabrication price to be paid by a Canadian utility as a function of time (i.e. the price that reflects the changing demand/supply situation in the particular scenario considered). (auth)

Neutronic feasibility studies for LEU conversion of the HFR Petten reactor

International Nuclear Information System (INIS)

Hanan, N.A.; Deen, J.R.; Matos, J.E.; Hendriks, J.A.; Thijssen, P.J.M.; Wijtsma, F.J.

2000-01-01

Design and safety analyses to determine an optimum LEU fuel assembly design using U 3 Si 2 -Al fuel with up to 4.8 g/cm 3 for conversion of the HFR Petten reactor were performed by the RERTR program in cooperation with the Joint Research Centre and NRG. Credibility of the calculational methods and models were established by comparing calculations with recent measurements by NRG for a core configuration set up for this purpose. This model and methodology were then used to study various LEU fissile loading and burnable poison options that would satisfy specific design criteria. (author)

Shield requirement estimation for pin storage room in fuel fabrication plant

International Nuclear Information System (INIS)

Shanthi, M.M.; Keshavamurthy, R.S.; Sivashankaran, G.

2012-01-01

Fast Reactor Fuel Cycle Facility (FRFCF) is an upcoming project in Kalpakkam. It has the facility to recycle the fuel from PFBR. It is an integrated facility, consists of fuel reprocessing plant, fuel fabrication plant (FFP), core subassembly plant, Reprocessed Uranium plant (RUP) and waste management plant. The spent fuel from PFBR would be reprocessed in fuel reprocessing plant. The reprocessed fuel material would be sent to fuel fabrication plant. The main activity of fuel fabrication plant is the production of MOX fuel pins. The fuel fabrication plant has a fuel pin storage room. The shield requirement for the pin storage room has been estimated by Monte Carlo method. (author)

Fiscal Year (FY) 2017 Activities for the Spent Fuel Nondestructive Assay Project

Energy Technology Data Exchange (ETDEWEB)

Trellue, Holly Renee [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Trahan, Alexis Chanel [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); McMath, Garrett Earl [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Swinhoe, Martyn Thomas [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Hu, Jianwei [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Worrall, Andrew [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Ilas, Germina [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Grogan, Brandon [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-09-11

The main focus of research in the NA-241 spent fuel nondestructive assay (NDA) project in FY17 has been completing the fabrication and testing of two prototype instruments for upcoming spent fuel measurements at the Clab interim storage facility in Sweden. One is a passive instrument: Differential Die-away Self Interrogation-Passive Neutron Albedo Reactivity (DDSI), and one is an active instrument: Differential Die-Away-Californium Interrogation with Prompt Neutron (DDA). DDSI was fabricated and tested with fresh fuel at Los Alamos National Laboratory in FY15 and FY16, then shipped to Sweden at the beginning of FY17. Research was performed in FY17 to simplify results from the data acquisition system, which is complex because signals from 56 different 3He detectors must be processed using list mode data. The DDA instrument was fabricated at the end of FY16. New high count rate electronics better suited for a spent fuel environment (i.e., KM-200 preamplifiers) were built specifically for this instrument in FY17, and new Tygon tubing to house electrical cables was purchased and installed. Fresh fuel tests using the DDA instrument with numerous configurations of fuel rods containing depleted uranium (DU), low enriched uranium (LEU), and LEU with burnable poisons (Gd) were successfully performed and compared to simulations.1 Additionally, members of the spent fuel NDA project team travelled to Sweden for a “spent fuel characterization and decay heat” workshop involving simulations of spent fuel and analysis of uncertainties in decay heat calculations.

Development of production of {sup 99}Mo from LEU target

Energy Technology Data Exchange (ETDEWEB)

Adang, H G; Mutalib, A; Lubis, H [Radioisotope Production Centre, National Atomic Energy Agency, Kawasan Puspiptek, Serpong (Indonesia); and others

1998-10-01

{sup 99}TC, the most popular radioisotope in nuclear medicine, is daughter of {sup 99}Mo. {sup 99}Mo is produced in research reactor by irradiating of high enriched uranium (HEU). However, in recent year, strict regulation that has been implemented by USA DOE and NPT has led to the difficulty in getting HEU. Therefore, BATAN has tried to develop the production of {sup 99}Mo by using low enriched uranium (LEU). The research involves the use of LEU in the production of {sup 99}Mo. This research was started in 1994 by joint-research between BATAN and Argonne National Laboratory USA. This program is divided into three research groups. The first group emphasizes its research on fabrication of LEU foil that is going to be irradiated. The second group studies the irradiation`s aspects and physical characteristic of irradiated LEU foils. The third group studies the radiochemical separation process of fission product {sup 99}Mo from solution of irradiated LEU foils. There are five steps that are carried out in studying of radiochemical separation of {sup 99}Mo from irradiated LEU. First is designing a dissolver that is going to be used in dissolving of LEU foil and testing its reliability. Second is dissolving LEU in the new design dissolver. Third is evaluation the modified of Cintichem`s radiochemical separation process of {sup 99}Mo from LEU. Forth is modifying the Cintichem`s radiochemical separation process of {sup 99}Mo from the solution of irradiated LEU. And fifth is using the modified of Cintichem`s radiochemical separation process for separation {sup 99}Mo from solution of irradiated LEU. The first through the forth steps of experiments were already carried out and will be reported in this workshop, whereas the fifth step of experiment is going to be conducted in February 1998. (author)

Fuel Fabrication Capability Research and Development Plan

Energy Technology Data Exchange (ETDEWEB)

Senor, David J.; Burkes, Douglas

2014-04-17

The purpose of this document is to provide a comprehensive review of the mission of the Fuel Fabrication Capability (FFC) within the Global Threat Reduction Initiative Convert Program, along with research and development (R&D) needs that have been identified as necessary to ensuring mission success. The design and fabrication of successful nuclear fuels must be closely linked endeavors. Therefore, the overriding motivation behind the FFC R&D program described in this plan is to foster closer integration between fuel design and fabrication to reduce programmatic risk. These motivating factors are all interrelated, and progress addressing one will aid understanding of the others. The FFC R&D needs fall into two principal categories, 1) baseline process optimization, to refine the existing fabrication technologies, and 2) manufacturing process alternatives, to evaluate new fabrication technologies that could provide improvements in quality, repeatability, material utilization, or cost. The FFC R&D Plan examines efforts currently under way in regard to coupon, foil, plate, and fuel element manufacturing, and provides recommendations for a number of R&D topics that are of high priority but not currently funded (i.e., knowledge gaps). The plan ties all FFC R&D efforts into a unified vision that supports the overall Convert Program schedule in general, and the fabrication schedule leading up to the MP-1 and FSP-1 irradiation experiments specifically. The fabrication technology decision gates and down-selection logic and schedules are tied to the schedule for fabricating the MP-1 fuel plates, which will provide the necessary data to make a final fuel fabrication process down-selection. Because of the short turnaround between MP-1 and the follow-on FSP-1 and MP-2 experiments, the suite of specimen types that will be available for MP-1 will be the same as those available for FSP-1 and MP-2. Therefore, the only opportunity to explore parameter space and alternative processing

MOX fuel fabrication, in reactor performance and improvement

International Nuclear Information System (INIS)

Vliet, J. van; Deramaix, P.; Nigon, J.L.; Fournier, W.

1998-01-01

In Europe, MOX fuel for light water reactors (LWRs) has first been manufactured in Belgium and Germany. Belgonucleaire (BN) loaded the first MOX assembly in the BR3 Pressurised Water Reactor (PWR) in 1963. In June 1998, more than 750 tHM LWR MOX fuel assemblies were manufactured on a industrial scale in Europe without any particular difficulty relating to fuel fabrication, reactor operation or fuel behaviour. So, today plutonium recycling through MOX fuel is a mature industry, with successful operational experience and large-scale fabrication plants. In this field, COGEMA and BELGONUCLEAIRE are the main actors by operating simultaneously three complete multidesign fuel production plants: MELOX plant (in Marcoule), CADARACHE plant and P0 plant (in Dessel, Belgium). Present MOX production capacity available to COGEMA and BN fits 175 tHM per year and is to be extended to reach about 325 tHM in the year 2000. This will represent 75% of the total MOX fabrication capacity in Europe. The industrial mastery and the high production level in MOX fabrication assured by high technology processes confer to these companies a large expertise for Pu recycling. This allows COGEMA and BN to be major actors in Pu-based fuels in the coming second nuclear era with advanced fuel cycles. (author)

CONCEPTUAL PROCESS DESCRIPTION FOR THE MANUFACTURE OF LOW-ENRICHED URANIUM-MOLYBDENUM FUEL

Energy Technology Data Exchange (ETDEWEB)

Daniel M. Wachs; Curtis R. Clark; Randall J. Dunavant

2008-02-01

The National Nuclear Security Agency Global Threat Reduction Initiative (GTRI) is tasked with minimizing the use of high-enriched uranium (HEU) worldwide. A key component of that effort is the conversion of research reactors from HEU to low-enriched uranium (LEU) fuels. The GTRI Convert Fuel Development program, previously known as the Reduced Enrichment for Research and Test Reactors program was initiated in 1978 by the United States Department of Energy to develop the nuclear fuels necessary to enable these conversions. The program cooperates with the research reactors’ operators to achieve this goal of HEU to LEU conversion without reduction in reactor performance. The programmatic mandate is to complete the conversion of all civilian domestic research reactors by 2014. These reactors include the five domestic high-performance research reactors (HPRR), namely: the High Flux Isotope Reactor at the Oak Ridge National Laboratory, the Advanced Test Reactor at the Idaho National Laboratory, the National Bureau of Standards Reactor at the National Institute of Standards and Technology, the Missouri University Research Reactor at the University of Missouri–Columbia, and the MIT Reactor-II at the Massachusetts Institute of Technology. Characteristics for each of the HPRRs are given in Appendix A. The GTRI Convert Fuel Development program is currently engaged in the development of a novel nuclear fuel that will enable these conversions. The fuel design is based on a monolithic fuel meat (made from a uranium-molybdenum alloy) clad in Al-6061 that has shown excellent performance in irradiation testing. The unique aspects of the fuel design, however, necessitate the development and implementation of new fabrication techniques and, thus, establishment of the infrastructure to ensure adequate fuel fabrication capability. A conceptual fabrication process description and rough estimates of the total facility throughput are described in this document as a basis for

Application of the successive linear programming technique to the optimum design of a high flux reactor using LEU fuel

International Nuclear Information System (INIS)

Mo, S.C.

1991-01-01

The successive linear programming technique is applied to obtain the optimum thermal flux in the reflector region of a high flux reactor using LEU fuel. The design variables are the reactor power, core radius and coolant channel thickness. The constraints are the cycle length, average heat flux and peak/average power density ratio. The characteristics of the optimum solutions with various constraints are discussed

A disposition strategy for highly enriched, aluminum-based fuel from research and test reactors

International Nuclear Information System (INIS)

McKibben, J.M.; Gould, T.H.; McDonell, W.R.; Bickford, W.E.

1994-01-01

The strategy proposed in this paper offers the Department of Energy an approach for disposing of aluminum-based, highly enriched uranium (HEU) spent fuels from foreign and domestic research reactors. The proposal is technically, socially, and economically sound. If implemented, it would advance US non-proliferation goals while also disposing of the spent fuel's waste by timely and proven methods using existing technologies and facilities at SRS without prolonged and controversial storage of the spent fuel. The fuel would be processed through 221-H. The radioactive fission products (waste) would be treated along with existing SRS high level waste by vitrifying it as borosilicate glass in the Defense Waste Processing Facility (DWPF) for disposal in the national geological repository. The HEU would be isotopically diluted, during processing, to low-enriched uranium (LEU) which can not be used to make weapons, thus eliminating proliferation concerns. The LEU can be sold to fabricators of either research reactor fuel or commercial power fuel. This proposed processing-LEU recycle approach has several important advantages over other alternatives, including: Lowest capital investment; lowest net total cost; quickest route to acceptable waste form and final geologic disposal; and likely lowest safety, health, and environmental impacts

Development of PHWR fuel fabrication in Korea

International Nuclear Information System (INIS)

Suh, K.S.; Yang, M.S.; Kim, D.H.; Rim, C.S.

1988-01-01

Korea Advanced Energy Research Institute (KAERI) started a research project to develop the PHWR (CANDU) nuclear fuel fabrication technology in 1981. Based on the results of the intensive developmental work, several prototype fuel bundles were fabricated and tested in the Hot Test Loop at KAERI continuously in 1983 and 1984. After that, irradiation test and post-irradiation examination were carried out for two KAERI-made fuel bundles at Chalk River Nuclear Laboratories in Canada in 1984. Since the results of in-pile and out-of-pile tests with prototype fuel bundles proved to be satisfactory, 48 additional fuel bundles were loaded in Wolsung reactor (CANDU) in 1984 and 1985, and all of them were discharged without a defect after excellent performance in the power reactor. In 1985, the Korean government decided that KAERI supplies all the fuel necessary for the Wolsung reactor. For the mass production of nuclear fuel bundle, several process equipment, facilities and automation methods have been improved making use of experience accumulated during research. A quality assurance program was also established, and quality inspection technology was reviewed and improved to fit the mass production. This paper deals with the development experience so far obtained with the design and fabrication of the Korean PHWR fuel

Redundancy of Supply in the International Nuclear Fuel Fabrication Market: Are Fabrication Services Assured?

International Nuclear Information System (INIS)

Seward, Amy M.; Toomey, Christopher; Ford, Benjamin E.; Wood, Thomas W.; Perkins, Casey J.

2011-01-01

For several years, Pacific Northwest National Laboratory (PNNL) has been assessing the reliability of nuclear fuel supply in support of the U.S. Department of Energy/National Nuclear Security Administration. Three international low enriched uranium reserves, which are intended back up the existing and well-functioning nuclear fuel market, are currently moving toward implementation. These backup reserves are intended to provide countries credible assurance that of the uninterrupted supply of nuclear fuel to operate their nuclear power reactors in the event that their primary fuel supply is disrupted, whether for political or other reasons. The efficacy of these backup reserves, however, may be constrained without redundant fabrication services. This report presents the findings of a recent PNNL study that simulated outages of varying durations at specific nuclear fuel fabrication plants. The modeling specifically enabled prediction and visualization of the reactors affected and the degree of fuel delivery delay. The results thus provide insight on the extent of vulnerability to nuclear fuel supply disruption at the level of individual fabrication plants, reactors, and countries. The simulation studies demonstrate that, when a reasonable set of qualification criteria are applied, existing fabrication plants are technically qualified to provide backup fabrication services to the majority of the world's power reactors. The report concludes with an assessment of the redundancy of fuel supply in the nuclear fuel market, and a description of potential extra-market mechanisms to enhance the security of fuel supply in cases where it may be warranted. This report is an assessment of the ability of the existing market to respond to supply disruptions that occur for technical reasons. A forthcoming report will address political disruption scenarios.

Fabrication of particulate metal fuel for fast burner reactors

International Nuclear Information System (INIS)

Ryu, Ho Jin; Lee, Sun Yong; Kim, Jong Hwan; Woo, Yoon Myung; Ko, Young Mo; Kim, Ki Hwan; Park, Jong Man; Lee, Chan Bok

2012-01-01

U Zr metallic fuel for sodium cooled fast reactors is now being developed by KAERI as a national R and D program of Korea. In order to recycle transuranic elements (TRU) retained in spent nuclear fuel, remote fabrication capability in a shielded hot cell should be prepared. Moreover, generation of long lived radioactive wastes and loss of volatile species should be minimized during the recycled fuel fabrication step. Therefore, innovative fuel concepts should be developed to address the fabrication challenges pertaining to TRU while maintaining good performances of metallic fuel. Particulate fuel concepts have already been proposed and tested at several experimental fast reactor systems and vipac ceramic fuel of RIAR, Russia is one of the examples. However, much less work has been reported for particulate metallic fuel development. Spherical uranium alloy particles with various diameters can be easily produced by the centrifugal atomization technique developed by KAERI. Using the atomized uranium and uranium zirconium alloy particles, we fabricated various kinds of powder pack, powder compacts and sintered pellets. The microstructures and properties of the powder pack and pellets are presented

Making of fission 99Mo from LEU silicide(s): A radiochemists' view

International Nuclear Information System (INIS)

Kolar, Z.I.; Wolterbeek, H.Th.

2005-01-01

The present-day industrial scale production of 99 Mo is fission based and involves thermal-neutron irradiation in research reactors of highly enriched uranium (HEU, > 20 % 235 U) containing targets, followed by radiochemical processing of the irradiated targets resulting in the final product: a 99 Mo containing chemical compound of molybdenum. In 1978 a program (RERTR) was started to develop a substitute for HEU reactor fuel i.e. a low enriched uranium (LEU, 235 U) one. In the wake of that program studies were undertaken to convert HEU into LEU based 99 Mo production. Both new targets and radiochemical treatments leading to 99 Mo compounds were proposed. One of these targets is based on LEU silicide, U 3 Si 2 . Present paper aims at comparing LEU U 3 Si 2 and LEU U 3 Si with another LEU target i.e. target material and arriving at some preferences pertaining to 99 Mo production. (author)

Fuel Fabrication Capability Research and Development Plan

Energy Technology Data Exchange (ETDEWEB)

Senor, David J.; Burkes, Douglas

2013-06-28

The purpose of this document is to provide a comprehensive review of the mission of the Fuel Fabrication Capability (FFC) within the Global Threat Reduction Initiative (GTRI) Convert Program, along with research and development (R&D) needs that have been identified as necessary to ensuring mission success. The design and fabrication of successful nuclear fuels must be closely linked endeavors.

Design of the MOX fuel fabrication facility

International Nuclear Information System (INIS)

Johnson, J.V.; Brabazon, E.J.

2001-01-01

A consortium of Duke Engineering and Services, Inc., COGEMA, Inc. and Stone and Webster (DCS) are designing a mixed oxide fuel fabrication facility (MFFF) for the U.S. Department of Energy (DOE) to convert surplus plutonium to mixed oxide (MOX) fuel to be irradiated in commercial nuclear power plants based on the proven European technology of COGEMA and BELGONUCLEAIRE. This paper describes the MFFF processes, and how the proven MOX fuel fabrication technology is being adapted as required to comply with U.S. requirements. (author)

Design of the MOX fuel fabrication facility

Energy Technology Data Exchange (ETDEWEB)

Johnson, J.V. [MFFF Technical Manager, U.S. dept. of Energy, Washington, DC (United States); Brabazon, E.J. [MFFF Engineering Manager, Duke Cogema Stone and Webster, Charlotte, NC (United States)

2001-07-01

A consortium of Duke Engineering and Services, Inc., COGEMA, Inc. and Stone and Webster (DCS) are designing a mixed oxide fuel fabrication facility (MFFF) for the U.S. Department of Energy (DOE) to convert surplus plutonium to mixed oxide (MOX) fuel to be irradiated in commercial nuclear power plants based on the proven European technology of COGEMA and BELGONUCLEAIRE. This paper describes the MFFF processes, and how the proven MOX fuel fabrication technology is being adapted as required to comply with U.S. requirements. (author)

TRIGA International, a new TRIGA fuel fabrication facility at CERCA

International Nuclear Information System (INIS)

Harbonnier, G.

1997-01-01

At the time when General Atomics expressed its intention to cease fuel fabrication on its site of San Diego, CERCA has been chosen to carry on the fabrication of TRIGA fuel. After negotiations in 1994 and 1995, a partnership 50%/50% was decided and on July 1995, a new company was founded, with the name TRIGA INTERNATIONAL SAS, head office in Paris and fuel fabrication facility at CERCA in Romans. The intent of this presentation is, after a short reminder about TRIGA fuel design and fabrication to describe the new facility with special emphasis on the safety features associated with the modification of existing fabrication buildings. (author)

Supply of low enriched (LEU) and highly enriched uranium (HEU) for research reactors

International Nuclear Information System (INIS)

Mueller, H.

1997-01-01

Enriched uranium for research reactors in the form of LEU /= low enriched uranium at 19.75% U-235) and HEU (= highly enriched uranium at 90 to 93% U-235) was and is - due to its high U-235 enrichment - a political fuel other than enriched uranium for power reactors. The sufficient availability of LEU and HEU is a vital question for research reactors, especially in Europe, in order to perform their peaceful research reactor programs. In the past the USA were in the Western hemisphere sole supplier of LEU and HEU. Today the USA have de facto stopped the supply of LEU and HEU, for HEU mainly due to political reasons. This paper deals, among others, with the present availability of LEU and HEU for European research reactors and touches the following topics: - historical US supplies, - influence of the RERTR-program, - characteristics of LEU and HEU, - military HEU enters the civil market, -what is the supply situation for LEU and HEU today? - outlook for safe supplies of LEU and HEU. (author)

Mo-99 production on a LEU solution reactor

International Nuclear Information System (INIS)

Brown, R.W.; Thome, L.A.; Khvostionov, V.Y.

2005-01-01

A pilot homogenous reactor utilizing LEU has been developed by the Kurchatov Institute in Moscow along with their commercial partner TCI Medical. This solution reactor operates at levels up to 50 kilowatts and has successfully produced high quality Mo-99 and Sr-89. Radiochemical extraction of medical radionuclides from the reactor solution is performed by passing the solution across a series of inorganic sorbents. This reactor has commercial potential for medical radionuclide production using LEU UO 2 SO 4 fuel. Additional development work is needed to optimize multiple 50 kilowatt cores while at the same time, optimizing production efficiency and capital expenditure. (author)

MOX fuel fabrication: Technical and industrial developments

International Nuclear Information System (INIS)

Lebastard, G.; Bairiot, H.

1990-01-01

The plutonium available in the near future is generally estimated rather precisely on the basis of the reprocessing contracts and the performance of the reprocessing plants. A few years ago, decision makers were convinced that a significant share of this fissile material would be used as the feed material for fast breeder reactors (FBRs) or other advanced reactors. The facts today are that large reprocessing plants are coming into commercial operations: UP3 and soon UP2-800 and THORP, but that FBR deployment is delayed worldwide. As a consequence, large quantities of plutonium will be recycled in light water reactors as mixed oxide (MOX) fuels. MOX fuel technology has been properly demonstrated in the past 25 years. All specific problems have been addressed, efficient fabrication processes and engineering background have been implemented to a level of maturity which makes MOX fuel behaving as well as Uranium fuel. The paper concentrates on todays MOX fabrication expertise and presents the technical and industrial developments prepared by the MOX fuel fabrication industry for this last decade of the century

Heat-transfer analysis of the existing HEU and proposed LEU cores of Pakistan research reactor

International Nuclear Information System (INIS)

Khan, L.A.; Nabbi, R.

1987-02-01

In connection with conversion of Pakistan Research Reactor (PARR) from the use of Highly Enriched Uranium (HEU) fuel to the use of Low Enriched Uranium (LEU) fuel, steady-state thermal hydraulic analysis of both existing HEU and proposed LEU cores has been carried out. Keeping in mind the possibility of power upgrading, the performance of proposed LEU core, under 10 MW operating conditions, has also been evaluated. Computer code HEATHYD has been used for this purpose. In order to verify the reliability of the code, IAEA benchmark 2 MW reactor was analyzed. The cooling parameters evaluated include: coolant velocity, critical velocity, pressure drop, temperature distribution in the core, heat fluxes at onset of nucleate boiling, flow instability and burnout and corresponding safety margins. From the results of the study it can be concluded that the conversion of the core to LEU fuel will result in higher safety margins, as compared to existing HEU core, mainly because the increased number of fuel plates in the proposed design will reduce the average heat flux significantly. Anyhow upgrading of the reactor power to 10 MW will need the flow rate to be adjusted between 850 to 900 m 3 /hr, to achieve reasonable safety margins, at least, comparable with the existing HEU core. (orig.)

Status of research reactor fuel development in KAERI

International Nuclear Information System (INIS)

Kim, Chang-Kyu; Ryu, Woo-Seok; Park, Jong-Man; Lee, Don-Bae; Kim, Ki-Hwan; Kuk, Il-Hyun

1996-01-01

The development of uranium silicide dispersion fuel fabrication technology has been carried out in KAERI. LEU fuel bundle was prepared for irradiation test. In order to compare the performance of atomized and comminuted U 3 Si dispersed fuels, the bundle of two kinds of fuel elements were prepared. Irradiation test will be performed in the OR-hole of HANARO in the near future. U 3 Si 2 atomization technology has been improved by using ceramic crucible and nozzle. Irradiation test for atomized U 3 Si 2 plate type fuel will be carried out in cooperation with ANL by using HANARO in connection with RERTR advanced fuel development. (author)

Criticality safety studies for plutonium–uranium metal fuel pin fabrication facility

International Nuclear Information System (INIS)

Stephen, Neethu Hanna; Reddy, C.P.

2013-01-01

Highlights: ► Criticality safety limits for PUMP-F facility is identified. ► The fissile mass which can be handled safely during alloy preparation is 10.5 kg. ► The number of fuel slugs which can be handled safely during injection casting is 53. ► The number of fuel slugs which can be handled safely after fuel fabrication is 71. - Abstract: This study focuses on the criticality safety during the fabrication of fast reactor metal fuel pins comprising of the fuel type U–15Pu, U–19Pu and U–19Pu–6Zr in the Plutonium–Uranium Metal fuel Pin fabrication Facility (PUMP-F). Maximum amount of fissile mass which can be handled safely during master alloy preparation, Injection casting and fuel slug preparation following fuel pin fabrication were identified and fixed based on this study. In the induction melting furnace, the fissile mass can be limited to 10.5 kg. During fuel slug preparation and fuel pin fabrication, fuel slugs and pins were arranged in hexagonal and square lattices to identify the most reactive configuration. The number of fuel slugs which can be handled safely after injection casting can be fixed to be 53, whereas after fuel fabrication it is 71

Development of Nuclear Fuel Remote Fabrication Technology

International Nuclear Information System (INIS)

Lee, Jung Won; Yang, M. S.; Kim, S. S. and others

2005-04-01

The aim of this study is to develop the essential technology of dry refabrication using spent fuel materials in a laboratory scale on the basis of proliferation resistance policy. The emphasis is placed on the assessment and the development of the essential technology of dry refabrication using spent fuel materials. In this study, the remote fuel fabrication technology to make a dry refabricated fuel with an enhanced quality was established. And the instrumented fuel pellets and mini-elements were manufactured for the irradiation testing in HANARO. The design and development technology of the remote fabrication equipment and the remote operating and maintenance technology of the equipment in hot cell were also achieved. These achievements will be used in and applied to the future back-end fuel cycle and GEN-IV fuel cycle and be a milestone for Korea to be an advanced nuclear country in the world

Application of robotics in remote fuel fabrication operations

International Nuclear Information System (INIS)

Nyman, D.H.; Nagamoto, T.T.

1984-01-01

The Secure Automated Fabrication (SAF) line, an automated and remotely controlled manufacturing process, is scheduled for startup in 1987 and will produce mixed uranium/plutonium oxide fuel pins for the Fast Flux Test Facility (FFTF). The application of robotics in the fuel fabrication and supporting operations is described

Development of new ORIGEN2 data library sets for research reactors with light water cooled oxide and silicide LEU (20 w/o) fuels based on JENDL-3.3 nuclear data

International Nuclear Information System (INIS)

Liem, Peng Hong; Sembiring, Tagor Malem

2013-01-01

Highlights: • We developed new ORIGEN2 data library sets for research reactors based on JENDL-3.3. • The sets cover oxide and silicide LEU fuels with meat density up to 4.74 g U/cm 3 . • Two kinds of data library sets are available: fuel region and non-fuel regions. • We verified the new data library sets with other codes. • We validated the new data library against a non-destructive test. -- Abstract: New sets of ORIGEN2 data library dedicated to research/testing reactors with light water cooled oxide and silicide LEU fuel plates based on JENDL-3.3 nuclear data were developed, verified and validated. The new sets are considered to be an extension of the most recent release of ORIGEN2.2UPJ code, i.e. the ORLIBJ33 library sets. The newly generated ORIGEN2 data library sets cover both oxide and silicide LEU fuels with fuel meat density range from 2.96 to 4.74 g U/cm 3 used in the present and future operation of the Indonesian 30 MWth RSG GAS research reactor. The new sets are expected applicable also for other research/testing reactors which utilize similar fuels or have similar neutron spectral indices. In addition to the traditional ORIGEN2 library sets for fuel depletion analyses in fuel regions, in the new data library sets, new ORIGEN2 library sets for irradiation/activation analyses were also prepared which cover all representative non-fuel regions of RSG GAS such as reflector elements, irradiation facilities, etc. whose neutron spectra are significantly softer than fuel regions. Verification with other codes as well as validation with a non-destructive test result showed promising results where a good agreement was confirmed

Improvements in fabrication of metallic fuels

International Nuclear Information System (INIS)

Tracy, D.B.; Henslee, S.P.; Dodds, N.E.; Longua, K.J.

1989-12-01

Argonne National Laboratory is currently developing a new liquid- metal cooled breeder reactor known as the Integral Fast Reactor (IFR). IFR fuels represent the state-of-the-art in metal-fueled reactor technology. Improvements in the fabrication of metal fuel, to be discussed below, will support the fully remote fuel cycle facility that as an integral part of the IFR concept will be demonstrated at the EBR-II site. 3 refs

The status of HEU and LEU core conversion activities at the Jamaica SLOWPOKE

Energy Technology Data Exchange (ETDEWEB)

Preston, J.; Grant, C., E-mail: john.preston@uwimona.edu.jm [Univ. of the West Indies, Mona Campus, International Centre for Environmental and Nuclear Sciences, Kingston (Jamaica)

2013-07-01

The SLOWPOKE reactor in Jamaica has been operated by the International Centre for Environmental and Nuclear Sciences, University of the West Indies since 1984, mainly for the purpose of Neutron Activation Analysis. The HEU core with current utilization has another 14 years of operation, before the addition of a large beryllium annulus would be required to further extend the life-time by 15 years. However, in keeping with the spirit of the Reduced Enrichment for Research and Test Reactors (RERTR) program, the decision was taken in 2003 to convert the core from HEU to LEU, inline with those at the Ecole Polytechnic and RMC SLOWPOKE facilities. This paper reports on the current status of the conversion activities, including key fuel manufacture and regulatory issues, which have seen substantial progress during the last year. A timetable for the complete process is given, and provided that the fuel fabrication can be completed in the estimated 18 months, the core conversion should be accomplished by the end of 2014. (author)

Comparison of thermohydraulic and nuclear aspects in a standard HEU core and a typical LEU core for the HFR Petten. A case study

International Nuclear Information System (INIS)

Pruimboom, H.; Tas, A.

1985-01-01

Within the framework of the RERTR program various HEU-LEU core calculations have been performed by ANL in a cooperative effort with ECN and JRC Petten. The main purpose of this work has been to gain competence in analysing HEU-LEU core conversion for high power Materials Testing Reactors and to assist in a possible HEU-LEU conversion of the HFR Petten. For reference purposes the present HFR standard core (HEU) in the 'old' vessel geometry was calculated at first. As a next step the new vessel geometry and the increased fuel weights were taken into account. Subsequently various LEU HFR core options have been analysed. Main parameters in the LEU study were the uranium loading in the meat, the fuel type, the thickness of the meat, the number of fuel plates per element and the type of burnable poison applied. Though the study has not yet been completed, one of its striking preliminary results concerns the increased power peaking in the LEU fuel elements as compared with the HEU situation. A preliminary analysis of the thermal characteristics of a typical LEU core as compared with a standard HEU core has been made and is presented in the paper. A short survey of the various HEU and LEU calculations is given. The thermal safety analysis procedure for the HFR, as based on the flow instability criterion, is clarified. Finally, the thermal comparison HEU versus LEU and the resulting conclusions are presented. (author)

Benchmarking the new JENDL-4.0 library on criticality experiments of a research reactor with oxide LEU (20 w/o) fuel, light water moderator and beryllium reflectors

International Nuclear Information System (INIS)

Liem, Peng Hong; Sembiring, Tagor Malem

2012-01-01

Highlights: ► Benchmark calculations of the new JENDL-4.0 library. ► Thermal research reactor with oxide LEU fuel, H 2 O moderator and Be reflector. ► JENDL-4.0 library shows better C/E values for criticality evaluations. - Abstract: Benchmark calculations of the new JENDL-4.0 library on the criticality experiments of a thermal research reactor with oxide low enriched uranium (LEU, 20 w/o) fuel, light water moderator and beryllium reflector (RSG GAS) have been conducted using a continuous energy Monte Carlo code, MVP-II. The JENDL-4.0 library shows better C/E values compared to the former library JENDL-3.3 and other world-widely used latest libraries (ENDF/B-VII.0 and JEFF-3.1).

Fabrication and characterization of fully ceramic microencapsulated fuels

Energy Technology Data Exchange (ETDEWEB)

Terrani, K.A., E-mail: kurt.terrani@gmail.com [Fuel Cycle and Isotopes Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Kiggans, J.O.; Katoh, Y. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Shimoda, K. [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Montgomery, F.C.; Armstrong, B.L.; Parish, C.M. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Hinoki, T. [Institute of Advanced Energy, Kyoto University, Gokasho, Uji, Kyoto 611-0011 (Japan); Hunn, J.D. [Fuel Cycle and Isotopes Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Snead, L.L. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States)

2012-07-15

The current generation of fully ceramic microencapsulated fuels, consisting of Tristructural Isotropic fuel particles embedded in a silicon carbide matrix, is fabricated by hot pressing. Matrix powder feedstock is comprised of alumina-yttria additives thoroughly mixed with silicon carbide nanopowder using polyethyleneimine as a dispersing agent. Fuel compacts are fabricated by hot pressing the powder-fuel particle mixture at a temperature of 1800-1900 Degree-Sign C using compaction pressures of 10-20 MPa. Detailed microstructural characterization of the final fuel compacts shows that oxide additives are limited in extent and are distributed uniformly at silicon carbide grain boundaries, at triple joints between silicon carbide grains, and at the fuel particle-matrix interface.

Present state and problems of uranium fuel fabrication businesses

International Nuclear Information System (INIS)

Yuki, Akio

1981-01-01

The businesses of uranium fuel fabrication converting uranium hexafluoride to uranium dioxide powder and forming fuel assemblies are the field of most advanced industrialization among nuclear fuel cycle industries in Japan. At present, five plants of four companies engage in this business, and their yearly sales exceeded 20 billion yen. All companies are planning the augmentation of installation capacity to meet the growth of nuclear power generation. The companies of uranium fuel fabrication make the nuclear fuel of the specifications specified by reactor manufacturers as the subcontractors. In addition to initially loaded fuel, the fuel for replacement is required, therefore the demand of uranium fuel is relatively stable. As for the safety of enriched uranium flowing through the farbicating processes, the prevention of inhaling uranium powder by workers and the precaution against criticality are necessary. Also the safeguard measures are imposed so as not to convert enriched uranium to other purposes than peacefull ones. The strict quality control and many times of inspections are carried out to insure the soundness of nuclear fuel. The growth of the business of uranium fuel fabrication and the regulation of the businesses by laws are described. As the problems for the future, the reduction of fabrication cost, the promotion of research and development and others are pointed out. (Kako, I.)

MOX fuel fabrication technology in J-MOX

International Nuclear Information System (INIS)

Osaka, Shuichi; Yoshida, Ryouichi; Yamazaki, Yukiko; Ikeda, Hiroyuki

2014-01-01

Japan Nuclear Fuel Ltd. (JNFL) has constructed JNFL MOX Fuel Fabrication Plant (J-MOX) since 2010. The MIMAS process has been introduced in the powder mixing process from AREVA NC considering a lot of MOX fuel fabrication experiences at MELOX plant in France. The feed material of Pu for J-MOX is MH-MOX powder from Rokkasho Reprocessing Plant (RRP) in Japan. The compatibility of the MH-MOX powder with the MIMAS process was positively evaluated and confirmed in our previous study. This paper describes the influences of the UO2 powder and the recycled scrap powder on the MOX pellet density. (author)

Fabrication of MOX fuel element clusters for irradiation in PWL, CIRUS

International Nuclear Information System (INIS)

Roy, P.R.; Purushotham, D.S.C.; Majumdar, S.

1983-01-01

Three clusters, each containing 6 zircaloy-2 clad short length fuel elements of either MOX or UO 2 fuel pellets were fabricated for irradiation in pressurized water loop of CIRUS. The major objectives of the programme were: (a) to optimize the various fabrication parameters for developing a flow sheet for MOX fuel element fabrication; (b) to study the performance of the MOX fuel elements at a peak heat flux of 110 W/cm 2 ; and (c) to study the effect of various fuel pellet design changes on the behaviour of the fuel element under irradiation. Two clusters, one each of UO 2 and MOX, have been successfully irradiated to the required burn-up level and are now awaiting post irradiation examinations. The third MOX cluster is still undergoing irradiation. Fabrication of these fuel elements involved considerable amount of developing work related to the fabrication of the MOX fuel pellets and the element welding technique and is reported in detail in this report. (author)

Mixed U/Pu oxide fabrication facility for gel-sphere-pac fuel

International Nuclear Information System (INIS)

1978-09-01

This paper describes a conceptual plant which uses the gel-sphere-pac process to fabricate mixed oxide (MOX) fuel and covers (1) fabrication of co-processed MOX fuel and (2) fabrication of co-processed spiked MOX fuel, using 60 Co. The report describes: the fuel fabrication process and plant layout, including scrap and waste processing; and maintenance safety and ventilation measures. A description of the conversion of U and Pu nitrate using a gel sphere process is given in Appendix A

Design study and evaluation of fuel fabrication systems for FR fuel cycle

International Nuclear Information System (INIS)

Namekawa, Takashi; Tanaka, Kenya; Kawaguchi, Koichi; Koike, Kazuhiro; Shimuta, Hiroshi; Suzuki, Yoshihiro

2004-01-01

The plant concept for each FBR fuel fabrication system has been constructed and evaluated, which achieves economical improvement, decrease in the environmental burden, better resource utilization, and proliferation resistance by the various innovative techniques employed. The results are as follows: (1) For oxide fuels, the simplified pelletizing method has a high technical feasibility, and it is possible to apply this method to practical process at early stage, because this method is based on wealth results of a conventional method. (2) For oxide fuels, the sphere packing fuel fabrication system by gelation and vibro-compaction processes has the advantage of lesser dispersion of the fine powder due to the use of solution and granule in the process. However this system shoulders additional cost for the liquid waste treatment process to dispose a large bulk of process liquid waste. (3) For the metal fuel, the casting system is generally expected to have high economical efficiency even for small-scale facilities, although verification for fabrication of the TRU alloy slug is required. (author)

Study on Al-alloy or silicide LEU for DR3 in Denmark

Energy Technology Data Exchange (ETDEWEB)

Haack, Karsten [Riso National Laboratory, DK 4000 Roskilde (Germany)

1985-07-01

The 10 MW D{sub 2}0-moderated and -cooled research reactor DR3 has at present HEU fuel available for continued operation till early 19. This report presents the status of a feasibility study prepared for selection of the best suited candidate LEU fuel type for DR3 at a potential conversion in 1988. At the moment two alternatives are evaluated: UAl-alloy with modified geometry and U{sub 3}Si{sub 2} with unchanged geometry. A decision on the type selected for further investigation is expected late 1984. The investigation should comprise development, in- and out-of-pile--testing and licensing activities on the potential LEU option. (author)

Materials safeguards and accountability in the low enriched uranium conversion-fabrication sector of the fuel cycle

International Nuclear Information System (INIS)

Schneider, R.A.; Nilson, R.; Jaech, J.L.

1978-01-01

Today materials accounting in the low enriched conversion-fabrication sector of the LWR fuel cycle is of increased importance. Low enriched uranium is rapidly becoming a precious metal with current dollar values in the range of one dollar per gram comparing with gold and platinum at 7-8 dollars per gram. In fact, people argue that its dollar value exceeds its safeguards value. Along with this increased financial incentive for better material control, the nuclear industry is faced with the impending implementation of international safeguards and increased public attention over its ability to control nuclear materials. Although no quantity of low enriched uranium (LEU) constitutes a practical nuclear explosive, its control is important to international safeguards because of plutonium production or further enrichment to an explosive grade material. The purpose of the paper is to examine and discuss some factors in the area of materials safeguards and accountability as they apply to the low enriched uranium conversion-fabrication sector. The paper treats four main topics: basis for materials accounting; our assessment of the proposed new IAEA requirements; adequacy of current practices; and timing and direction of future modifications

Natural uranium metallic fuel elements: fabrication and operating experience

International Nuclear Information System (INIS)

Hammad, F.H.; Abou-Zahra, A.A.; Sharkawy, S.W.

1980-01-01

The main reactor types based on natural uranium metallic fuel element, particularly the early types, are reviewed in this report. The reactor types are: graphite moderated air cooled, graphite moderated gas cooled and heavy water moderated reactors. The design features, fabrication technology of these reactor fuel elements and the operating experience gained during reactor operation are described and discussed. The interrelation between operating experience, fuel design and fabrication was also discussed with emphasis on improving fuel performance. (author)

Comparison of MCNP and WIMS-AECL/RFSP calculations against critical heavy water experiments in ZED-2 with CANFLEX-LVRF and CANFLEX-LEU fuels

International Nuclear Information System (INIS)

Bromley, B. P.; Watts, D. G.; Pencer, J.; Zeller, M.; Dweiri, Y.

2009-01-01

This paper summarizes calculations of MCNP5 and WIMS-AECL/RFSP compared against measurements in coolant void substitution experiments in the ZED-2 critical facility with CANFLEX R-LEU/RU (Low Enriched Uranium, Recovered Uranium) reference fuels and CANFLEX-LVRF (Low Void Reactivity Fuel) test fuel, and H 2 O/air coolants. Both codes are tested for the prediction of the change in reactivity with complete voiding of all fuel channels, and that for a checkerboard voiding pattern. Understanding these phenomena is important for the ACR-1000 R reactor. Comparisons are also made for the prediction of the axial and radial neutron flux distributions, as measured by copper foil activation. The experimental data for these comparisons were obtained from critical mixed lattice / substitution experiments in AECL's ZED-2 critical facility using CANFLEX-LEU/RU and CANFLEX-LVRF fuel in a 24-cm square lattice pitch at 25 degrees C. Substitution analyses were performed to isolate the properties (buckling, bare critical lattice dimensions) of the CANFLEX-LVRF fuel. This data was then used to further test the lattice physics codes. These comparisons establish biases/uncertainties and errors in the calculation of k eff , coolant void reactivity, checkerboard coolant void reactivity, and flux distributions. Results show small to modest biases in void reactivity and very good agreement for flux distributions. The importance of boundary conditions and the modeling of un-moderated fuel in the critical experiments are demonstrated. This comparison study provides data that supports code validation and gives good confidence in the reactor physics tools used in the design and safety analysis of the ACR-1000 reactor. (authors)

Fabrication of FFTF fuel pin wire wrap

International Nuclear Information System (INIS)

Epperson, E.M.

1980-06-01

Lateral spacing between FFTF fuel pins is required to provide a passageway for the sodium coolant to flow over each pin to remove heat generated by the fission process. This spacing is provided by wrapping each fuel pin with type 316 stainless steel wire. This wire has a 1.435mm (0.0565 in.) to 1.448mm (0.0570 in.) diameter, contains 17 +- 2% cold work and was fabricated and tested to exacting RDT Standards. About 500 kg (1100 lbs) or 39 Km (24 miles) of fuel pin wrap wire is used in each core loading. Fabrication procedures and quality assurance tests are described

Fabrication of internally instrumented reactor fuel rods

International Nuclear Information System (INIS)

Schmutz, J.D.; Meservey, R.H.

1975-01-01

Procedures are outlined for fabricating internally instrumented reactor fuel rods while maintaining the original quality assurance level of the rods. Instrumented fuel rods described contain fuel centerline thermocouples, ultrasonic thermometers, and pressure tubes for internal rod gas pressure measurements. Descriptions of the thermocouples and ultrasonic thermometers are also contained

U.S. technology for mechanized/automated fabrication of fast reactor fuel

International Nuclear Information System (INIS)

Nyman, D.H.; Bennett, D.W.; Claudson, T.T.; Dahl, R.E.; Graham, R.A.; Keating, J.J.; Yatabe, J.M.

1978-01-01

The status of the U.S. fast reactor Fuel Fabrication Development Program is discussed. The objectives of the program are to develop and evaluate a high throughput pilot fuel fabrication line including close-coupled chemistry and wet scrap recycle operations. The goals of the program are to demonstrate by mechanized/automated and remote processes: reduced personnel exposure, enhanced safegurads/accountability, improved fuel performance, representative fabrication rates and reduced fuel costs

Material control in nuclear fuel fabrication facilities. Part II. Accountability, instrumentation and measurement techniques in fuel fabrication facilities

International Nuclear Information System (INIS)

Borgonovi, G.M.; McCartin, T.J.; McDaniel, T.; Miller, C.L.; Nguyen, T.

1978-01-01

This report describes the measurement techniques, the instrumentation, and the procedures used in accountability and control of nuclear materials, as they apply to fuel fabrication facilities. A general discussion is given of instrumentation and measurement techniques which are presently used being considered for fuel fabrication facilities. Those aspects which are most significant from the point of view of satisfying regulatory constraints have been emphasized. Sensors and measurement devices have been discussed, together with their interfacing into a computerized system designed to permit real-time data collection and analysis. Estimates of accuracy and precision of measurement techniques have been given, and, where applicable, estimates of associated costs have been presented. A general description of material control and accounting is also included. In this section, the general principles of nuclear material accounting have been reviewed first (closure of material balance). After a discussion of the most current techniques used to calculate the limit of error on inventory difference, a number of advanced statistical techniques are reviewed. The rest of the section deals with some regulatory aspects of data collection and analysis, for accountability purposes, and with the overall effectiveness of accountability in detecting diversion attempts in fuel fabrication facilities. A specific example of application of the accountability methods to a model fuel fabrication facility is given. The effect of random and systematic errors on the total material uncertainty has been discussed, together with the effect on uncertainty of the length of the accounting period

Material control in nuclear fuel fabrication facilities. Part II. Accountability, instrumentation and measurement techniques in fuel fabrication facilities

Energy Technology Data Exchange (ETDEWEB)

Borgonovi, G.M.; McCartin, T.J.; McDaniel, T.; Miller, C.L.; Nguyen, T.

1978-01-01

This report describes the measurement techniques, the instrumentation, and the procedures used in accountability and control of nuclear materials, as they apply to fuel fabrication facilities. A general discussion is given of instrumentation and measurement techniques which are presently used being considered for fuel fabrication facilities. Those aspects which are most significant from the point of view of satisfying regulatory constraints have been emphasized. Sensors and measurement devices have been discussed, together with their interfacing into a computerized system designed to permit real-time data collection and analysis. Estimates of accuracy and precision of measurement techniques have been given, and, where applicable, estimates of associated costs have been presented. A general description of material control and accounting is also included. In this section, the general principles of nuclear material accounting have been reviewed first (closure of material balance). After a discussion of the most current techniques used to calculate the limit of error on inventory difference, a number of advanced statistical techniques are reviewed. The rest of the section deals with some regulatory aspects of data collection and analysis, for accountability purposes, and with the overall effectiveness of accountability in detecting diversion attempts in fuel fabrication facilities. A specific example of application of the accountability methods to a model fuel fabrication facility is given. The effect of random and systematic errors on the total material uncertainty has been discussed, together with the effect on uncertainty of the length of the accounting period.

Development of the fabrication technology of the simulated DUPIC fuel

International Nuclear Information System (INIS)

Kang, Kweon Ho; Yang, M. S.; Bae, K. K. and others

2000-06-01

It is important to get basic data to analysis physical properties, behavior in reactor and performance of the DUPIC fuel because physical properties of the DUPIC fuel is different from the commercial UO 2 fuel. But what directly measures physical properties et al. of DUPIC fuel being resinterred simulated spent fuel through OREOX process is very difficult in laboratory owing to its high level radiation. Then fabrication of simulated DUPIC fuel is needed to measure its properties. In this study, processes on powder treatment, OREOX, compaction and sintering to fabricate simulated DUPIC fuel using simulated spent fuel are discribed. To fabricate simulated DUPIC fuel, the powder from 3 times OREOX and 5 times attrition milling simulated spent fuel is compacted with 1.3 ton/cm 2 . Pellets are sintered in 100% H 2 atmosphere over 10 h at 1800 deg C. Sintered densities of pellets are 10.2-10.5 g/cm 3

Fuel fabrication and post-irradiation examination

Energy Technology Data Exchange (ETDEWEB)

Venter, P J; Aspeling, J C [Atomic Energy Corporation of South Africa Ltd., Pretoria (South Africa)

1990-06-01

This paper provides an overview of the A/c's Bevan and Eldopar facilities for the fabrication of nuclear fuel. It also describes the sophisticated Hot Cell Complex, which is capable of accommodating pressurised water reactor fuel and various other irradiated samples. Some interesting problems and their solutions are discussed. (author)

Fuel fabrication and post-irradiation examination

International Nuclear Information System (INIS)

Venter, P.J.; Aspeling, J.C.

1990-01-01

This paper provides an overview of the A/c's Bevan and Eldopar facilities for the fabrication of nuclear fuel. It also describes the sophisticated Hot Cell Complex, which is capable of accommodating pressurised water reactor fuel and various other irradiated samples. Some interesting problems and their solutions are discussed. (author)

Safety aspects of LWR fuel reprocessing and mixed oxide fuel fabrication plants

International Nuclear Information System (INIS)

Fischer, M.; Leichsenring, C.H.; Herrmann, G.W.; Schueller, W.; Hagenberg, W.; Stoll, W.

1977-01-01

The paper is focused on the safety and the control of the consequences of credible accidents in LWR fuel reprocessing plants and in mixed oxide fuel fabrication plants. Each of these plants serve for many power reactor (about 50.000 Mwel) thus the contribution to the overall risk of nuclear energy is correspondingly low. Because of basic functional differences between reprocessing plants, fuel fabrication plants and nuclear power reactors, the structure and safety systems of these plants are different in many respects. The most important differences that influence safety systems are: (1) Both fuel reprocessing and fabrication plants do not have the high system pressure that is associated with power reactors. (2) A considerable amount of the radioactivity of the fuel, which is in the form of short-lived radionuclides has decayed. Therefore, fuel reprocessing plants and mixed oxide fuel fabrication plants are designed with multiple confinement barriers for control of radioactive materials, but do not require the high-pressure containment systems that are used in LWR plants. The consequences of accidents which may lead to the dispersion of radioactive materials such as chemical explosions, nuclear excursions, fires and failure of cooling systems are considered. A reasonable high reliability of the multiple confinement approach can be assured by design. In fuel reprocessing plants, forced cooling is necessary only in systems where fission products are accumulated. However, the control of radioactive materials can be maintained during normal operation and during the above mentioned accidents, if the dissolver off-gas and vessel off-gas treatment systems provide for effective removal of radioactive iodine, radioactive particulates, nitrogen oxides, tritium and krypton 85. In addition, the following incidents in the dissolver off-gas system itself must be controlled: failures of iodine filters, hydrogen explosion in O 2 - and NOsub(x)-reduction component, decomposition of

Major results on the development of high density U-Mo fuel and pin-type fuel elements executed under the Russian RERTR program and in cooperation with ANL (USA)

International Nuclear Information System (INIS)

Vatulin, A.; Morozov, A.; Stetsky, Y.; Suprun, V.; Dobrikova, I.; Trifonov, Y.; Mishunin, V.; Sorokin, V.

2003-01-01

VNIINM is active participant of 'Russian program on Reduced Enrichment for Research and Test Reactors'. Institute Works in two main directions: 1) development of new high-density fuels (HDF) and 2) development of new design of fuel elements with LEU. The development of the new type fuel element is carried out both for existing reactors, and for developing new advanced reactors. The 'TVEL' concern is coordinator of works of this program. The majority enterprises of branch (NIIAR, PIYaF, RRC KI, NZChK) take part in this work. Since 2000 these works are being conducted in cooperation with Argonne National Laboratory (USA) within the RERTR program under VNIINM with ANL contract. At the present, a large set of pre-pile investigations has been completed. All necessary fabrication procedures have been developed for utilization of U-Mo dispersion fuel in Russian-designed research reactors. For irradiation tests the pin-type mini-fuel elements with HDF dispersion fuel with LEU and the uranium density equaled to 4,0 and 6,0 g/cm 3 (up to 40 vol.%) have been manufactured. Their irradiation began in August 2003 in the MIR reactor (NIIAR, Dimitrovgrad). A large set of works for preparation of lifetime tests (WWR-M reactor in Gatchina) of two full-scale fuel assemblies with new pin-type fuel elements on basis LEU UO 2 -Al and UMo-Al fuels has been completed. The in-pile tests of fuel assemblies began in September 2003. The summary of important results of performed works and their near-term future are presented in paper. (author)

Control in fabrication of PWR and BWR type reactor fuel elements

International Nuclear Information System (INIS)

Gorskij, V.V.

1981-01-01

Both destructive and non-destructive testing methods now in use in fabrication of BWR and PWR type reactor fuel elements at foreign plants are reviewed. Technological procedures applied in fabrication of fuel elements and fuel assemblies are described. Major attention is paid to radiographic, ultrasonic, metallographic, visual and autoclavic testings. A correspondence of the methods applied to the ASTM standards is discussed. The most part of the countries are concluded the apply similar testing methods enabling one to reliably evaluate the quality of primary materials and fabricated fuel elements and thus meeting the demands to contemporary PWR and BWR type reactor fuel elements. Practically all fuel element and pipe fabrication plants in Western Europe, Asia and America use the ASTM standards as the basis for the quality contr [ru

Water reactor fuel element fabrication, with special emphasis on its effects on fuel performance

International Nuclear Information System (INIS)

1979-01-01

Full text: The performance of nuclear fuel has improved over the years and is now a minor cause of outages and of power limitations in nuclear power plants. On the other hand, an increasing number of countries are in the process of developing or implementing their own capability for manufacturing fuel elements. In this context, the IAEA International Working Group on Water Reactor Fuel Performance and Technology (IWGFPT) advised that a symposium be organized devoted to the relationship between fuel fabrication and performance The Czechoslovak Atomic Energy Commission agreed to co-operate in the organization of this symposium and to host it in Prague. Those factors which influence fuel fabrication requirements are now well ascertained: as little reactor primary circuit contamination as possible, the tendency to increased burnups, reactor manoeuverability to match power grid demands, the desirability of an autonomous fabrication capability. It is the general experience of fuel element suppliers that fuel quality and performance has increased over the years, the importance of quality assurance and process monitoring has been decisive in this respect The ever increasing mass-production aspect of nuclear fuel leads to some processing steps being revised and alternatives being developed. The relation between fabrication processes and fuel performance characteristics, although generally well perceived, are still the subject of a large amount of experiment and assessment in most countries, both industrial and developing This evidence is most encouraging; it means indeed that nuclear power, which is already amongst the cheapest and safest sources of energy, will continue to be improved. The performance of Zircaloy fuel cladding - presently the material used in most water reactors - is under particular consideration. Better understanding of this quite recent alloy will pave the way for broader fuel utilization limits in the future. The panel discussion, which noted some

Remote fabrication of breeder reactor fuel

International Nuclear Information System (INIS)

Gerber, E.W.; Hoitink, N.C.; Graham, R.A.

1984-06-01

The Secure Automated Fabrication (SAF) Line, a remotely operable plutonium fuel fabrication facility, incorporates advanced automation techniques. Included in the plant are 24 robots used to perform complex operations, and to enhance equipment standardization and ease of maintenance. Automated equipment is controlled remotely from centrally located supervisory computer control consoles or alternatively from control consoles dedicated to individual systems

Production of MO-99 from LEU targets - Acid-side processing

International Nuclear Information System (INIS)

Conner, C.; Sedlet, J.; Wiencek, T.C.

2000-01-01

During 2000, additional targets of the new annular design containing low enriched uranium (LEU) foils were irradiated in the Indonesian RSG-GAS reactor. This new design significantly decreases the target fabrication cost. This irradiation allowed us to compare the irradiation performance of several batches of LEU foil. We also processed one of the irradiated foils to recover 99 Mo using a slightly modified Cintichem process. Finally, we measured some important physical properties of uranyl nitrate solutions (i.e., density and solubility), which will be useful in future efforts to further increase the amount of uranium that can be processed by the Cintichem process. (author)

Assessment of Nuclear Fuels using Radiographic Thickness Measurement Method

Energy Technology Data Exchange (ETDEWEB)

Muhammad Abir; Fahima Islam; Hyoung Koo Lee; Daniel Wachs

2014-11-01

The Convert branch of the National Nuclear Security Administration (NNSA) Global Threat Reduction Initiative (GTRI) focuses on the development of high uranium density fuels for research and test reactors for nonproliferation. This fuel is aimed to convert low density high enriched uranium (HEU) based fuel to high density low enriched uranium (LEU) based fuel for high performance research reactors (HPRR). There are five U.S. reactors that fall under the HPRR category, including: the Massachusetts Institute of Technology Reactor (MITR), the National Bureau of Standards Reactor (NBSR), the Missouri University Research Reactor (UMRR), the Advanced Test Reactor (ATR), and the High Flux Isotope Reactor (HFIR). U-Mo alloy fuel phase in the form of either monolithic or dispersion foil type fuels, such as ATR Full-size In center flux trap Position (AFIP) and Reduced Enrichment for Research and Test Reactor (RERTR), are being designed for this purpose. The fabrication process1 of RERTR is susceptible to introducing a variety of fuel defects. A dependable quality control method is required during fabrication of RERTR miniplates to maintain the allowable design tolerances, therefore evaluating and analytically verifying the fabricated miniplates for maintaining quality standards as well as safety. The purpose of this work is to analyze the thickness of the fabricated RERTR-12 miniplates using non-destructive technique to meet the fuel plate specification for RERTR fuel to be used in the ATR.

Fabrication technology of spherical fuel element for HTR-10

International Nuclear Information System (INIS)

He Jun; Zou Yanwen; Liang Tongxiang; Qiu Xueliang

2002-01-01

R and D on the fabrication technology of the spherical fuel elements for the 10 MW HTR Test Module (HTR-10) began from 1986. Cold quasi-isostatic molding with a silicon rubber die is used for manufacturing the spherical fuel elements.The fabrication technology and the graphite matrix materials were investigated and optimized. Twenty five batches of fuel elements, about 11000 of the fuel elements, have been produced. The cold properties of the graphite matrix materials satisfied the design specifications. The mean free uranium fraction of 25 batches was 5 x 10 -5

Neutron flux measurement in the central channel (XC-1) of TRIGA 14 MW LEU core

International Nuclear Information System (INIS)

BARBOS, D.; BUSUIOC, P.; ROTH, Cs.; PAUNOIU, C.

2008-01-01

The TRIGA 14 MW reactor, operated by Institute for Nuclear Research Pitesti, Romania, is a pool type reactor, and has a rectangular shape which holds fuel bundles and is surrounded with beryllium reflectors. Each fuel bundle is composed of 25 nuclear fuel rods. The TRIGA 14 MW reactor was commissioned 28 years ago with HEU fuel rods. The conversion was gradually achieved, starting in February 1992 and completed in March 2006. The full conversion of the 14 MW TRIGA Research Reactor was completed in May 2006 and each step of the conversion was achieved by removal of HEU fuel, replaced by LEU fuel, accompanied by a large set of theoretical evaluation and physical measurements intended to confirm the performances of gradual conversion. After the core full conversion, a program of measurements and comparisons with previous results of core physics and measurements is underway, allowing data acquisition for normal operation, demonstration of safety and economics of the converted core. Neutron flux spectrum measurements in the XC in the XC-1 water 1 water-filled channel were performed using multi multi-foil activation techniques. The neutron spectra and flux are obtained by unfolding from measured reaction rates using SAND II computer code. The integral neutron flux value for LEU core is greater of 13% than for the standard HEU core. Also thermal neutron flux value for converted LEU core is smaller by 0.38% than for the standard HEU core. These differences appear because the foil activation detectors have been irradiated using a pneumatic rabbit having a diameter of 32 mm, whereas foil irradiations in standard HEU core has been performed with a pneumatic rabbit having a diameter of 14 mm, and therefore the neutron spectra in LEU core is less thermalized and the weight of fast neutron is greater

Relative neutronic performance of proposed high-density dispersion fuels in water-moderated and D2O-reflected research reactors

International Nuclear Information System (INIS)

Bretscher, M.M.; Matos, J.E.; Snelgrove, J.L.

1996-01-01

This paper provides an overview of the neutronic performance of an idealized research reactor using several high density LEU fuels that are being developed by the RERTR program. High-density LEU dispersion fuels are needed for new and existing high-performance research reactors and to extend the lifetime of fuel elements in other research reactors. This paper discusses the anticipated neutronic behavior of proposed advanced fuels containing dispersions of U 3 Si 2 , UN, U 2 Mo and several uranium alloys with Mo, or Zr and Nb. These advanced fuels are ranked based on the results of equilibrium depletion calculations for a simplified reactor model having a small H 2 O-cooled core and a D 2 O reflector. Plans have been developed to fabricate and irradiate several uranium alloy dispersion fuels in order to test their stability and compatibility with the matrix material and to establish practical loading limits

Relative neutronic performance of proposed high-density dispersion fuels in water-moderated and D2O-reflected research reactors

International Nuclear Information System (INIS)

Bretscher, M.M.; Matos, J.E.; Snelgrove, J.L.

1996-01-01

This paper provides an overview of the neutronic performance of an idealized research reactor using several high density Leu fuels that are being developed by the Rarita program. High-density Leu dispersion fuels are needed for new and existing high-performance research reactors and to extend the lifetime of fuel elements in other research reactors. This paper discusses the anticipated neutronic behavior of proposed advanced fuels containing dispersions of U 3 Si 2 , UN, U 2 Mo and several uranium alloys with Mo, or Zr and Nb. These advanced fuels are ranked based on the results of equilibrium depletion calculations for a simplified reactor model having a small H 2 O-cooled core and a D 2 O reflector. Plans have been developed to fabricate and irradiate several uranium alloy dispersion fuels in order to test their stability and compatibility with the matrix material and to establish practical loading limits. (author)

Fabrication of metallic fuel for fast breeder reactor

International Nuclear Information System (INIS)

Saify, M.T.; Jha, S.K.; Abdulla, K.K.; Kumar, Arbind; Mittal, R.K.; Prasad, R.S.; Mahule, N.; Kumar, Arun; Prasad, G.J.

2012-01-01

Natural uranium oxide fuelled PHWRs comprises of first stage of Indian nuclear power programme. Liquid metal fast breeder reactors fuelled by Pu (from PHWR's) form the second stage. A shorter reactor doubling time is essential in order to accelerate the nuclear power growth in India. Metallic fuels are known to provide shorter doubling times, necessitating to be used as driver fuel for fast breeder reactors. One of the fabrication routes for metallic fuels having random grain orientation, is injection casting technique. The technique finds its basis in an elementary physical concept - the possibility of supporting a liquid column within a tube, by the application of a pressure difference across the liquid interface inside and outside the tube. At AFD, BARC a facility has been set-up for injection casting of uranium rods in quartz tube moulds, demoulding of cast rods, end-shearing of rods and an automated inspection system for inspection of fuel rods with respect to mass, length, diameter and diameter variation along the length and internal and external porosities/voids. All the above facilities have been set-up in glove boxes and have successfully been used for fabrication of uranium bearing fuel rods. The facility has been designed for fabrication and inspection of Pu-bearing metallic fuels also, if required

LEU fuel development at CERCA

International Nuclear Information System (INIS)

Durand, Jean Pierre; Ottone, J.C.; Mahe, M.; Ferraz, G.

1998-01-01

The aim of this paper is to detail the recent progress on both U 3 Si 2 high loaded fuels and new γ phase fuels. Concerning high density density silicide plates up to 6 g Ut/cm 3 , the CEA irradiation programme is completed. Data are still under analysis but one can state that the behaviour was globally similar to conventional fuels known in SILOE and OSIRIS reactors. From the new γ fuel point of view, after demonstration feasibility in 1997 of U Mo thermally stable plates loaded up to 8.3 g Ut/cm3, CERCA has analysed the technical ability of quality inspection means assuming that is of an utmost interest for the insurance of a proper use of high performances fuel in reactors. There are mainly two differences between U Mo fuels (and more generally γ fuels) and conventional ones. Firstly, X-ray diffraction analysis on the fuel powder are needed because the chemical analysis is not sufficient to characterise the γ structure requested. Secondly, the physical limits of the Ultrasonic inspection have been reached due to transitory effect between the meat and the edges. Therefore this technic can not applied in the transitory areas. From that knowledge, the manufacture specifications for a plate dedicated to an irradiation plan can be discussed with a clearer view of the main differences with the U 3 Si 2 fuel reference. (author)

USHPRR FUEL FABRICATION PILLAR: FABRICATION STATUS, PROCESS OPTIMIZATIONS, AND FUTURE PLANS

Energy Technology Data Exchange (ETDEWEB)

Wight, Jared M.; Joshi, Vineet V.; Lavender, Curt A.

2018-03-12

The Fuel Fabrication (FF) Pillar, a project within the U.S. High Performance Research Reactor Conversion program of the National Nuclear Security Administration’s Office of Material Management and Minimization, is tasked with the scale-up and commercialization of high-density monolithic U-Mo fuel for the conversion of appropriate research reactors to use of low-enriched fuel. The FF Pillar has made significant steps to demonstrate and optimize the baseline co-rolling process using commercial-scale equipment at both the Y-12 National Security Complex (Y-12) and BWX Technologies (BWXT). These demonstrations include the fabrication of the next irradiation experiment, Mini-Plate 1 (MP-1), and casting optimizations at Y-12. The FF Pillar uses a detailed process flow diagram to identify potential gaps in processing knowledge or demonstration, which helps direct the strategic research agenda of the FF Pillar. This paper describes the significant progress made toward understanding the fuel characteristics, and models developed to make informed decisions, increase process yield, and decrease lifecycle waste and costs.

The status of HEU to LEU core conversion activities at the Jamaica SLOWPOKE

Energy Technology Data Exchange (ETDEWEB)

Preston, J.; Grant, C., E-mail: john.preston@uwimona.edu.jm [Univ. of the West Indies, Mona Campus, International Centre for Environmental and Nuclear Sciences, Mona (Jamaica)

2012-12-15

The SLOWPOKE reactor in Jamaica has been operated by the International Centre for Environmental and Nuclear Sciences, University of the West Indies since 1984, mainly for the purpose of Neutron Activation Analysis. The HEU core with current utilization has another 14 years of operation, before the addition of a large beryllium annulus would be required to further extend the life-time by 15 years. However, in keeping with the spirit of the Reduced Enrichment for Research and Test Reactors (RERTR) program, the decision was taken in 2003 to convert the core from HEU to LEU, in line with those at the Ecole Polytechnic and RMC SLOWPOKE facilities. This paper reports on the current status of the conversion activities, including key fuel manufacture and regulatory issues, which have seen substantial progress during the last year. A timetable for the complete process is given, and provided that the fuel fabrication can be completed in the estimated 18 months, the core conversion should be accomplished by the end of 2014. (author)

Fabrication of cermet fuel for fast reactor

International Nuclear Information System (INIS)

Mishra, Sudhir; Kumar, Arun; Kutty, T.R.G.; Kamath, H.S.

2011-01-01

Mixed oxide (MOX) (U,Pu)O 2 , and metallic (U,Pu ,Zr) fuels are considered promising fuels for the fast reactor. The fuel cycle of MOX is well established. The advantages of the oxide fuel are its easy fabricability, good performance in the reactor and a well established reprocessing technology. However the problems lie in low thermal conductivity , low density of the fuel leading to low breeding ratio and consequently longer doubling time. The metallic fuel has the advantages of high thermal conductivity, higher metal density and higher coefficient of linear expansion. The higher coefficient of linear expansion is good from the safety consideration (negative reactivity factor). Because of higher metal density it offers highest breeding ratio and shortest doubling time. Metallic fuel disadvantages comprise large swelling at high burnup, fuel cladding interaction and lower margin between operating and melting temperature. The optimal solution may lie in cermet fuel (U, PuO 2 ), where PuO 2 is dispersed in U metal matrix and combines the favorable features of both the fuel types. The advantages of this fuel include high thermal conductivity, larger margin between melting and operating temperature, ability to retain fission product etc. The matrix being of high density metal the advantage of high breeding ratio is also maintained. In this report some results of fabrication of cermet pellet comprising of UO 2 /PuO 2 dispersed in U metal powder through classical powder metallurgy route and characterization are presented. (author)

Analysis of Advanced Fuel Kernel Technology

International Nuclear Information System (INIS)

Oh, Seung Chul; Jeong, Kyung Chai; Kim, Yeon Ku; Kim, Young Min; Kim, Woong Ki; Lee, Young Woo; Cho, Moon Sung

2010-03-01

The reference fuel for prismatic reactor concepts is based on use of an LEU UCO TRISO fissile particle. This fuel form was selected in the early 1980s for large high-temperature gas-cooled reactor (HTGR) concepts using LEU, and the selection was reconfirmed for modular designs in the mid-1980s. Limited existing irradiation data on LEU UCO TRISO fuel indicate the need for a substantial improvement in performance with regard to in-pile gaseous fission product release. Existing accident testing data on LEU UCO TRISO fuel are extremely limited, but it is generally expected that performance would be similar to that of LEU UO 2 TRISO fuel if performance under irradiation were successfully improved. Initial HTGR fuel technology was based on carbide fuel forms. In the early 1980s, as HTGR technology was transitioning from high-enriched uranium (HEU) fuel to LEU fuel. An initial effort focused on LEU prismatic design for large HTGRs resulted in the selection of UCO kernels for the fissile particles and thorium oxide (ThO 2 ) for the fertile particles. The primary reason for selection of the UCO kernel over UO 2 was reduced CO pressure, allowing higher burnup for equivalent coating thicknesses and reduced potential for kernel migration, an important failure mechanism in earlier fuels. A subsequent assessment in the mid-1980s considering modular HTGR concepts again reached agreement on UCO for the fissile particle for a prismatic design. In the early 1990s, plant cost-reduction studies led to a decision to change the fertile material from thorium to natural uranium, primarily because of a lower long-term decay heat level for the natural uranium fissile particles. Ongoing economic optimization in combination with anticipated capabilities of the UCO particles resulted in peak fissile particle burnup projection of 26% FIMA in steam cycle and gas turbine concepts

Fabrication of U-10wt.%Zr Fuel slug for SFR by Injection Casting

International Nuclear Information System (INIS)

Kim, Jong Hwan; Song, Hoon; Kim, Hyung Tae; Ko, Young Mo; Kim, Ki Hwan; Lee, Chan B.

2013-01-01

The fabrication technology of metal fuel has been developed by various methods such as rolling, swaging, wire drawing, and co-extrusion, but each of these methods had process limitations requiring an additional subsequent process, and needing the fabrication equipment is complex, which is not favorable for remote use. A practical process of metallic fuel fabrication for an SFR needs to be cost efficient, suitable for remote operation, and capable of mass production while reducing the amount of radioactive waste. Injection casting was chosen as the most promising technique, in the early 1950s, and this technique has been applied to fuel slug fabrication for the Experimental Breeder Reactor-II (EBR-II) driver and the Fast Flux Test Facility (FFTF) fuel pins. Because of the simplistic nature of the process and equipment, compared to other processes examined, this process has been successfully used in a remote operation environment for fueling of the EBR-II reactor. In this study, vacuum injection casting suitable for remote operation has been developed to fabricate metallic fuel for an SFR. Vacuum injection casting technique was developed to fabricate metallic fuel for an SFR. The appearance of the fabricated U-10wt.%Zr fuel was generally sound and the internal integrity was found to be satisfactory through gamma-ray radiography. Minimum fuel losses after casting relative to the initial charge amount of U-10wt.%Zr fuel slugs met the proposed goal of less than 0.1% fuel losses during fabrication. Modifications of the current facility system and advanced casting techniques are underway to produce higher quality fuel slugs

Fabrication of U-10wt.%Zr Fuel slug for SFR by Injection Casting

Energy Technology Data Exchange (ETDEWEB)

Kim, Jong Hwan; Song, Hoon; Kim, Hyung Tae; Ko, Young Mo; Kim, Ki Hwan; Lee, Chan B. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2013-10-15

The fabrication technology of metal fuel has been developed by various methods such as rolling, swaging, wire drawing, and co-extrusion, but each of these methods had process limitations requiring an additional subsequent process, and needing the fabrication equipment is complex, which is not favorable for remote use. A practical process of metallic fuel fabrication for an SFR needs to be cost efficient, suitable for remote operation, and capable of mass production while reducing the amount of radioactive waste. Injection casting was chosen as the most promising technique, in the early 1950s, and this technique has been applied to fuel slug fabrication for the Experimental Breeder Reactor-II (EBR-II) driver and the Fast Flux Test Facility (FFTF) fuel pins. Because of the simplistic nature of the process and equipment, compared to other processes examined, this process has been successfully used in a remote operation environment for fueling of the EBR-II reactor. In this study, vacuum injection casting suitable for remote operation has been developed to fabricate metallic fuel for an SFR. Vacuum injection casting technique was developed to fabricate metallic fuel for an SFR. The appearance of the fabricated U-10wt.%Zr fuel was generally sound and the internal integrity was found to be satisfactory through gamma-ray radiography. Minimum fuel losses after casting relative to the initial charge amount of U-10wt.%Zr fuel slugs met the proposed goal of less than 0.1% fuel losses during fabrication. Modifications of the current facility system and advanced casting techniques are underway to produce higher quality fuel slugs.

Prototypic fabrication of TRIGA irradiated fuel shipping casks

International Nuclear Information System (INIS)

Kim, B.K.; Lee, Y.W.; Whang, C.K.; Lee, J.B.

1980-01-01

This is the safety analysis report on the prototypic fabrication of ''TRIGA Irradiated Fuel Shipping Cask'' conducted by KAERI in 1980. The results of the evaluation show that the shipping cask is in compliance with the applicable regulation for the normal conditions of transport as well as hypothetical accident conditions. The prototypic fabrication of the shipping cask (type B) was carried out for the first time in Korea after getting technical experience from fabrication of the ''TRIGA Spent Fuel Shipping Cask'' and ''the KO-RI Unit 1 surveillance capsule shipping cask'' in 1979. This report contains structural evaluation, thermal evaluation, shielding, criticality, quality assurance, and handling procedures of the shipping cask

Criticality safety evaluation for the Advanced Test Reactor enhanced low enriched uranium fuel elements

Energy Technology Data Exchange (ETDEWEB)

Montierth, Leland M. [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2016-07-19

The Global Threat Reduction Initiative (GTRI) convert program is developing a high uranium density fuel based on a low enriched uranium (LEU) uranium-molybdenum alloy. Testing of prototypic GTRI fuel elements is necessary to demonstrate integrated fuel performance behavior and scale-up of fabrication techniques. GTRI Enhanced LEU Fuel (ELF) elements based on the ATR-Standard Size elements (all plates fueled) are to be fabricated for testing in the Advanced Test Reactor (ATR). While a specific ELF element design will eventually be provided for detailed analyses and in-core testing, this criticality safety evaluation (CSE) is intended to evaluate a hypothetical ELF element design for criticality safety purposes. Existing criticality analyses have analyzed Standard (HEU) ATR elements from which controls have been derived. This CSE documents analysis that determines the reactivity of the hypothetical ELF fuel elements relative to HEU ATR elements and whether the existing HEU ATR element controls bound the ELF element. The initial calculations presented in this CSE analyzed the original ELF design, now referred to as Mod 0.1. In addition, as part of a fuel meat thickness optimization effort for reactor performance, other designs have been evaluated. As of early 2014 the most current conceptual designs are Mk1A and Mk1B, that were previously referred to as conceptual designs Mod 0.10 and Mod 0.11, respectively. Revision 1 evaluates the reactivity of the ATR HEU Mark IV elements for a comparison with the Mark VII elements.

Criticality safety evaluation for the Advanced Test Reactor enhanced low enriched uranium fuel elements

International Nuclear Information System (INIS)

Montierth, Leland M.

2016-01-01

The Global Threat Reduction Initiative (GTRI) convert program is developing a high uranium density fuel based on a low enriched uranium (LEU) uranium-molybdenum alloy. Testing of prototypic GTRI fuel elements is necessary to demonstrate integrated fuel performance behavior and scale-up of fabrication techniques. GTRI Enhanced LEU Fuel (ELF) elements based on the ATR-Standard Size elements (all plates fueled) are to be fabricated for testing in the Advanced Test Reactor (ATR). While a specific ELF element design will eventually be provided for detailed analyses and in-core testing, this criticality safety evaluation (CSE) is intended to evaluate a hypothetical ELF element design for criticality safety purposes. Existing criticality analyses have analyzed Standard (HEU) ATR elements from which controls have been derived. This CSE documents analysis that determines the reactivity of the hypothetical ELF fuel elements relative to HEU ATR elements and whether the existing HEU ATR element controls bound the ELF element. The initial calculations presented in this CSE analyzed the original ELF design, now referred to as Mod 0.1. In addition, as part of a fuel meat thickness optimization effort for reactor performance, other designs have been evaluated. As of early 2014 the most current conceptual designs are Mk1A and Mk1B, that were previously referred to as conceptual designs Mod 0.10 and Mod 0.11, respectively. Revision 1 evaluates the reactivity of the ATR HEU Mark IV elements for a comparison with the Mark VII elements.

Minor Actinide Laboratory at JRC-ITU: Fuel fabrication facility

International Nuclear Information System (INIS)

Fernandez, A.; McGinley, J.; Somers, J.

2008-01-01

The Minor Actinide Laboratory (MA-lab) of the Institute for Transuranium Elements is a unique facility for the fabrication of fuels and targets containing minor actinides (MA). It is of key importance for research on Partitioning and Transmutation in Europe, as it is one of the only dedicated facilities for the fabrication of MA containing materials, either for property measurements or for the production of test pins for irradiation experiments. In this paper a detailed description of the MA-Lab facility and the fabrication processes developed to fabricate fuels and samples containing high content of minor actinides is given. In addition, experience gained and improvements are also outlined. (authors)

Fabrication of the instrumented fuel rods for the 3-Pin Fuel Test Loop at HANARO

International Nuclear Information System (INIS)

Sohn, Jae Min; Park, Sung Jae; Shin, Yoon Tag; Lee, Jong Min; Ahn, Sung Ho; Kim, Soo Sung; Kim, Bong Goo; Kim, Young Ki; Lee, Ki Hong; Kim, Kwan Hyun

2008-09-01

The 3-Pin Fuel Test Loop(hereinafter referred to as the '3-Pin FTL') facility has been installed at HANARO(High-flux Advanced Neutron Application Reactor) and the 3-Pin FTL is under a test operation. The purpose of this report is to fabricate the instrumented fuel rods for the 3-Pin FTL. The fabrication of these fuel rods was based on experiences and technologies of the instrumented fuel rods for an irradiation fuel capsule. The three instrumented fuel rods of the 3-Pin FTL have been designed. The one fuel rod(180 .deg. ) was designed to measure the centerline temperature of the nuclear fuels and the internal pressure of the fuel rod, and others(60 .deg. and 300 .deg. ) were designed to measure the centerline temperature of the fuel pellets. The claddings were made of the reference material 1 and 2 and new material 1 and 2. And nuclear fuel was used UO 2 (2.0w/o) pellet type with large grain and standard grain. The major procedures of fabrication are followings: (1) the assembling and weld of fuel rods with the pellet mockups and the sensor mockups for the qualification tests, (2) the qualification tests(dimension measurements, tensile tests, metallography examinations and helium leak tests) of weld, (3) the assembling and weld of instrumented fuel rods with the nuclear pellets and the sensors for the irradiation test, and (4) the qualification tests(the helium leak test, the dimensional measurement, electric resistance measurements of sensors) of test fuel rods. Satisfactory results were obtained for all the qualification tests of the instrumented fuel rods for the 3-Pin FTL. Therefore the three instrumented fuel rods for the 3-Pin FTL have been fabricated successfully. These will be installed in the In-Pile Section of 3-Pin FTL. And the irradiation test of these fuel rods is planned from the early next year for about 3 years at HANARO

Improvements in the fabrication of metallic fuels

International Nuclear Information System (INIS)

Tracy, D.B.; Henslee, S.P.; Dodds, N.E.; Longua, K.J.

1989-01-01

Argonne National Laboratory (ANL) is currently developing a new liquid-metal-cooled breeder reactor known as the Integral Fast Reactor (IFR). The IFR represents the state of the art in metal-fueled reactor technology. Improvements in the fabrication of metal fuel, discussed in this paper, will support ANL-West's (ANL-W) fully remote fuel cycle facility, which is an integral part of the IFR concept

Low-enriched fuel particle performance review

International Nuclear Information System (INIS)

Homan, F.; Nabielek, H.; Yang, L.

1978-08-01

The available data on low-enriched uranium (LEU) fuel particles were reviewed under the United States-Federal Republic of Germany Agreement. The most influential factors controlling the irradiation performance of LEU fuel particles were found to be plutonium transport, fission product transport, fuel particle mechanical performance, and fuel particle chemical performance

Fabrication of Uranium Oxycarbide Kernels for HTR Fuel

International Nuclear Information System (INIS)

Barnes, Charles; Richardson, Clay; Nagley, Scott; Hunn, John; Shaber, Eric

2010-01-01

Babcock and Wilcox (B and W) has been producing high quality uranium oxycarbide (UCO) kernels for Advanced Gas Reactor (AGR) fuel tests at the Idaho National Laboratory. In 2005, 350-(micro)m, 19.7% 235U-enriched UCO kernels were produced for the AGR-1 test fuel. Following coating of these kernels and forming the coated-particles into compacts, this fuel was irradiated in the Advanced Test Reactor (ATR) from December 2006 until November 2009. B and W produced 425-(micro)m, 14% enriched UCO kernels in 2008, and these kernels were used to produce fuel for the AGR-2 experiment that was inserted in ATR in 2010. B and W also produced 500-(micro)m, 9.6% enriched UO2 kernels for the AGR-2 experiments. Kernels of the same size and enrichment as AGR-1 were also produced for the AGR-3/4 experiment. In addition to fabricating enriched UCO and UO2 kernels, B and W has produced more than 100 kg of natural uranium UCO kernels which are being used in coating development tests. Successive lots of kernels have demonstrated consistent high quality and also allowed for fabrication process improvements. Improvements in kernel forming were made subsequent to AGR-1 kernel production. Following fabrication of AGR-2 kernels, incremental increases in sintering furnace charge size have been demonstrated. Recently small scale sintering tests using a small development furnace equipped with a residual gas analyzer (RGA) has increased understanding of how kernel sintering parameters affect sintered kernel properties. The steps taken to increase throughput and process knowledge have reduced kernel production costs. Studies have been performed of additional modifications toward the goal of increasing capacity of the current fabrication line to use for production of first core fuel for the Next Generation Nuclear Plant (NGNP) and providing a basis for the design of a full scale fuel fabrication facility.

Nuclear Fuel Test Rod Fabrication for Data Acquisition Test

International Nuclear Information System (INIS)

Joung, Chang-Young; Hong, Jin-Tae; Kim, Ka-Hye; Huh, Sung-Ho

2014-01-01

A nuclear fuel test rod must be fabricated with precise welding and assembly technologies, and confirmed for their soundness. Recently, we have developed various kinds of processing systems such as an orbital TIG welding system, a fiber laser welding system, an automated drilling system and a helium leak analyzer, which are able to fabricate the nuclear fuel test rods and rigs, and keep inspection systems to confirm the soundness of the nuclear fuel test rods and rids. The orbital TIG welding system can be used with two kinds of welding methods. One can perform the round welding for end-caps of a nuclear fuel test rod by an orbital head mounted in a low-pressure chamber. The other can do spot welding for a pin-hole of a nuclear fuel test rod in a high-pressure chamber to fill up helium gas of high pressure. The fiber laser welding system can weld cylindrical and 3 axis samples such as parts of a nuclear fuel test rod and instrumentation sensors which is moved by an index chuck and a 3 axis (X, Y, Z) servo stage controlled by the CNC program. To measure the real-time temperature change at the center of the nuclear fuel during the irradiation test, a thermocouple should be instrumented at that position. Therefore, a hole needs to be made at the center of fuel pellet to instrument the thermocouple. An automated drilling system can drill a fine hole into a fuel pellet without changing tools or breaking the work-piece. The helium leak analyzer (ASM-380 model of DEIXEN Co.) can check the leak of the nuclear fuel test rod filled with helium gas. This paper describes not only the assembly and fabrication methods used by the process systems, but also the results of the data acquisition test for the nuclear fuel test rod. A nuclear fuel test rod for the data acquisition test was fabricated using the welding and assembling echnologies acquired from previous tests

Nuclear Fuel Test Rod Fabrication for Data Acquisition Test

Energy Technology Data Exchange (ETDEWEB)

Joung, Chang-Young; Hong, Jin-Tae; Kim, Ka-Hye; Huh, Sung-Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2014-10-15

A nuclear fuel test rod must be fabricated with precise welding and assembly technologies, and confirmed for their soundness. Recently, we have developed various kinds of processing systems such as an orbital TIG welding system, a fiber laser welding system, an automated drilling system and a helium leak analyzer, which are able to fabricate the nuclear fuel test rods and rigs, and keep inspection systems to confirm the soundness of the nuclear fuel test rods and rids. The orbital TIG welding system can be used with two kinds of welding methods. One can perform the round welding for end-caps of a nuclear fuel test rod by an orbital head mounted in a low-pressure chamber. The other can do spot welding for a pin-hole of a nuclear fuel test rod in a high-pressure chamber to fill up helium gas of high pressure. The fiber laser welding system can weld cylindrical and 3 axis samples such as parts of a nuclear fuel test rod and instrumentation sensors which is moved by an index chuck and a 3 axis (X, Y, Z) servo stage controlled by the CNC program. To measure the real-time temperature change at the center of the nuclear fuel during the irradiation test, a thermocouple should be instrumented at that position. Therefore, a hole needs to be made at the center of fuel pellet to instrument the thermocouple. An automated drilling system can drill a fine hole into a fuel pellet without changing tools or breaking the work-piece. The helium leak analyzer (ASM-380 model of DEIXEN Co.) can check the leak of the nuclear fuel test rod filled with helium gas. This paper describes not only the assembly and fabrication methods used by the process systems, but also the results of the data acquisition test for the nuclear fuel test rod. A nuclear fuel test rod for the data acquisition test was fabricated using the welding and assembling echnologies acquired from previous tests.

An Overview of Current and Past W-UO[2] CERMET Fuel Fabrication Technology

International Nuclear Information System (INIS)

Douglas E. Burkes; Daniel M. Wachs; James E. Werner; Steven D. Howe

2007-01-01

Studies dating back to the late 1940s performed by a number of different organizations and laboratories have established the major advantages of Nuclear Thermal Propulsion (NTP) systems, particularly for manned missions. A number of NTP projects have been initiated since this time; none have had any sustained fuel development work that appreciably contributed to fuel fabrication or performance data from this era. As interest in these missions returns and previous space nuclear power researchers begin to retire, fuel fabrication technologies must be revisited, so that established technologies can be transferred to young researchers seamlessly and updated, more advanced processes can be employed to develop successful NTP fuels. CERMET fuels, specifically W-UO2, are of particular interest to the next generation NTP plans since these fuels have shown significant advantages over other fuel types, such as relatively high burnup, no significant failures under severe transient conditions, capability of accommodating a large fission product inventory during irradiation and compatibility with flowing hot hydrogen. Examples of previous fabrication routes involved with CERMET fuels include hot isostatic pressing (HIPing) and press and sinter, whereas newer technologies, such as spark plasma sintering, combustion synthesis and microsphere fabrication might be well suited to produce high quality, effective fuel elements. These advanced technologies may address common issues with CERMET fuels, such as grain growth, ductile to brittle transition temperature and UO2 stoichiometry, more effectively than the commonly accepted 'traditional' fabrication routes. Bonding of fuel elements, especially if the fabrication process demands production of smaller element segments, must be investigated. Advanced brazing techniques and compounds are now available that could produce a higher quality bond segment with increased ease in joining. This paper will briefly address the history of CERMET

Regulations concerning the fabricating business of nuclear fuel materials

International Nuclear Information System (INIS)

1985-01-01

In the Law for the Regulations of Nuclear Source Material, Nuclear Fuel Material and Reactors, the regulations have all been revised on the fabrication business of nuclear fuel materials. The revised regulations are given : application for permission of the fabrication business, application for permission of the alteration, application for approval of the design and the construction methods, application for approval of the alteration, application for the facilities inspection, facilities inspection, recordings, entry limitations etc. for controlled areas, measures concerning exposure radiation doses etc., operation of the fabrication facilities, transport within the site of the business, storage, disposal within the site of the business, security regulations, designation etc. of the licensed engineer of nuclear fuels, collection of reports, etc. (Mori, K.)

Remote fabrication of nuclear fuel: a secure automated fabrication overview

International Nuclear Information System (INIS)

Nyman, D.H.; Benson, E.M.; Yatabe, J.M.; Nagamoto, T.T.

1981-01-01

An automated line for the fabrication of breeder reactor fuel pins is being developed. The line will be installed in the Fuels and Materials Examination Facility (FMEF) presently under construction at the Hanford site near Richland, Washington. The application of automation and remote operations to fuel processing technology is needed to meet program requirements of reduced personnel exposure, enhanced safeguards, improved product quality, and increased productivity. Commercially available robots are being integrated into operations such as handling of radioactive material within a process operation. These and other automated equipment and chemistry analyses systems under development are described

Gas Tungsten Arc Welding for Fabrication of SFR Fuel Rodlet

Energy Technology Data Exchange (ETDEWEB)

Lee, Jung Won; Woo, Yoon Myeng; Kim, Bong Goo; Park, Jeong Yong; Kim, Sung Ho [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

To evaluate the PGSFR fuel performance, the irradiation test in HANARO research reactor was planned and the fuel rodlet to be used for irradiation test should be fabricated under the appropriate Quality Assurance (QA) program. For the fabrication of PGSFR metallic fuel rodlets, the end plug welding is a crucial process. The sealing of end plug to cladding tube should be hermetically perfect to prevent a leakage of fission gases and to maintain a good reactor performance. In this study, the end plug welding of fuel rodlet for irradiation test in HANARO was carried out based on the qualified welding technique as reported in the previous paper. The end plug welding of fuel rodlets for irradiation test in HANARO was successfully carried out under the appropriate QA program. The results of the quality inspections on the end plug weld satisfied well the quality criteria on the weld. Consequently the fabricated fuel rodlets are ready for irradiation test in HANARO.

Comparison of HEU and LEU neutron spectra in irradiation facilities at the Oregon State TRIGA® Reactor

International Nuclear Information System (INIS)

Schickler, R.A.; Marcum, W.R.; Reese, S.R.

2013-01-01

Highlights: • The Oregon State TRIGA ® Reactor neutron spectra is characterized herein. • Neutron spectra between highly enriched uranium and low enriched uranium cores are compared. • Discussion is given as to differences between HEU and LEU core spectra results and impact on experiments. -- Abstract: In 2008, the Oregon State TRIGA ® Reactor (OSTR) was converted from highly enriched uranium (HEU) fuel lifetime improvement plan (FLIP) fuel to low-enriched uranium (LEU) fuel. This effort was driven and supported by the Department of Energy's (DoE's) Reduced Enrichment for Research and Test Reactors (RERTR) program. The basis behind the RERTR program's ongoing conversion effort is to reduce the nuclear proliferation risk of civilian research and test reactors. The original intent of the HEU FLIP fuel was to provide fuel to research reactors that could be utilized for many years before a necessary refueling cycle. As a research reactor, the OSTR provides irradiation facilities for a variety of applications, such as activation analysis, fission-track dating, commercial isotope production, neutron radiography, prompt gamma characterization, and many others. In order to accurately perform these research functions, several studies had been conducted on the HEU FLIP fuel core to characterize the neutron spectra in various experimental facilities of the OSTR (Tiyapun, 1997; Ashbaker, 2005). As useful as these analyses were, they are no longer valid due to the change in fuel composition and the resulting alteration of core performance characteristics. Additionally, the core configuration (fuel reconfiguration) was altered between the HEU and LEU cores. This study characterizes the neutron spectra in various experimental facilities within and around the current LEU core. It also compares the spectra to that which was yielded in the HEU core through use of Monte Carlo n-Particle 5 (MCNP5) and experimental adjustment via a least-squares technique. The quantification of

Application of vacuum technology during nuclear fuel fabrication, inspection and characterization

International Nuclear Information System (INIS)

Majumdar, S.

2003-01-01

Full text: Vacuum technology plays very important role during various stages of fabrication, inspection and characterization of U, Pu based nuclear fuels. Controlled vacuum is needed for melting and casting of U, Pu based alloys, picture framing of the fuel meat for plate type fuel fabrication, carbothermic reduction for synthesis of (U-Pu) mixed carbide powder, dewaxing of green ceramic fuel pellets, degassing of sintered pellets and encapsulation of fuel pellets inside clad tube. Application of vacuum technology is also important during inspection and characterization of fuel materials and fuel pins by way of XRF and XRD analysis, Mass spectrometer Helium leak detection etc. A novel method of low temperature sintering of UO 2 developed at BARC using controlled vacuum as sintering atmosphere has undergone successful irradiation testing in Cirus. The paper will describe various fuel fabrication flow sheets highlighting the stages where vacuum applications are needed

Low-enriched fuel particle performance review

International Nuclear Information System (INIS)

Homan, F.; Nabielek, H.; Yang, L.

1978-08-01

The available data on low-enriched (LEU) fuel particles were reviewed under the United States-Federal Republic of Germany Agreement. The most influential factors controlling the irradiation performance of LEU fuel particles were found to be plutonium transport, fission product transport, fuel particle mechanical performance and fuel particle chemical performande. (orig.) [de

Research on plant of metal fuel fabrication using casting process

International Nuclear Information System (INIS)

Senda, Yasuhide; Mori, Yukihide

2003-12-01

This document presents the plant concept of metal fuel fabrication system (38tHM/y) using casting process in electrolytic recycle, which based on recent studies of its equipment design and quality control system. And we estimate the cost of its construction and operation, including costs of maintenance, consumed hardware and management of waste. The content of this work is as follows. (1) Designing of fuel fabrication equipment: We make material flow diagrams of the fuel fabrication plant and rough designs of the injection casting furnace, demolder and inspection equipment. (2) Designing of resolution system of liquid waste, which comes from analytical process facility. Increased analytical items, we rearrange analytical process facility, estimate its chemicals and amount of waste. (3) Arrangement of equipments: We made a arrangement diagram of the metal fuel fabrication equipments in cells. (4) Estimation of cost data: We estimated cost to construct the facility and to operate it. (author)

Neutronics analysis of the proposed 25-MW leu TRIGA Multipurpose Research Reactor

International Nuclear Information System (INIS)

Nurdin, M.; Bretscher, M.M.; Snelgrove, J.L.

1982-01-01

More than two years ago the government of Indonesia announced plans to purchase a research reactor for the Puspiptek Research Center in Serpong Indonesia to be used for isotope production, materials testing, neutron physics measurements, and reactor operator training. Reactors using low-enriched uranium (LEU) plate-type and rod-type fuel elements were considered. This paper deals with the neutronic evaluation of the rod-type 25-MW LEU TRIGA Multipurpose Research Reactor (MPRR) proposed by the General Atomic Company of the United States of America

Development of fabrication technology for CANDU advanced fuel -Development of the advanced CANDU technology-

Energy Technology Data Exchange (ETDEWEB)

Choi, Chang Beom; Kim, Hyeong Soo; Kim, Sang Won; Seok, Ho Cheon; Shim, Ki Seop; Byeon, Taek Sang; Jang, Ho Il; Kim, Sang Sik; Choi, Il Kwon; Cho, Dae Sik; Sheo, Seung Won; Lee, Soo Cheol; Kim, Yoon Hoi; Park, Choon Ho; Jeong, Seong Hoon; Kang, Myeong Soo; Park, Kwang Seok; Oh, Hee Kwan; Jang, Hong Seop; Kim, Yang Kon; Shin, Won Cheol; Lee, Do Yeon; Beon, Yeong Cheol; Lee, Sang Uh; Sho, Dal Yeong; Han, Eun Deok; Kim, Bong Soon; Park, Cheol Joo; Lee, Kyu Am; Yeon, Jin Yeong; Choi, Seok Mo; Shon, Jae Moon [Korea Atomic Energy Res. Inst., Taejon (Korea, Republic of)

1994-07-01

The present study is to develop the advanced CANDU fuel fabrication technologies by means of applying the R and D results and experiences gained from localization of mass production technologies of CANDU fuels. The annual portion of this year study includes following: 1. manufacturing of demo-fuel bundles for out-of-pile testing 2. development of technologies for the fabrication and inspection of advanced fuels 3. design and munufacturing of fuel fabrication facilities 4. performance of fundamental studies related to the development of advanced fuel fabrication technology.

Fabrication of Fast Reactor Fuel Pins for Test Irradiations

Energy Technology Data Exchange (ETDEWEB)

Karsten, G. [Institute for Applied Reactor Physics, Kernforschungszentrum Karlsruhe, Karlsruhe, Federal Republic of Germany (Germany); Dippel, T. [Institute for Radiochemistry, Kernforschungszentrum Karlsruhe, Karlsruhe, Federal Republic of Germany (Germany); Laue, H. J. [Institute for Applied Reactor Physics, Kernforschungszentrum Karlsruhe, Karlsruhe, Federal Republic of Germany (Germany)

1967-09-15

An extended irradiation programme is being carried out for the fuel element development of the Karlsruhe fast breeder project. A very important task within the programme is the testing of plutonium-containing fuel pins in a fast-reactor environment. This paper deals with fabrication of such pins by our laboratories at Karlsruhe. For the fast reactor test positions at present envisaged a fuel with 15% plutonium and the uranium fully enriched is appropriate. Hie mixed oxide is both pelletized and vibro-compacted with smeared densities between 80 and 88% theoretical. The pin design is, for example, such that there are two gas plena at the top and bottom, and one blanket above the fuel with the fuel zone fitting to the test reactor core length. The specifications both for fuel and cladding have been adapted to the special purpose of a fast-breeder reactor - the outer dimensions, the choice of cladding and fuel types, the data used and the kind of tests outline the targets of the development. The fuel fabrication is described in detail, and also the powder line used for vibro-compaction. The source materials for the fuel are oxalate PuO{sub 2} and UO{sub 2} from the UF{sub 6} process. The special problems of mechanical mixing and of plutonium homogeneity have been studied. The development of the sintering technique and grain characteristics for vibratory compactive fuel had to overcome serious problems in order to reach 82-83% theoretical. The performance of the pin fabrication needed a major effort in welding, manufacturing of fits and decontamination of the pin surfaces. This was a stimulation for the development of some very subtle control techniques, for example taking clear X-ray photographs and the tube testing. In general the selection of tests was a special task of the production routine. In conclusion the fabrication of the pins resulted in valuable experiences for the further development of fast reactor fuel elements. (author)

Competition still fierce in the US fuel fabrication market

International Nuclear Information System (INIS)

Schwartz, M.H.

1990-01-01

The US market for nuclear fuel fabrication services is characterized by an annual production capacity significantly in excess of both current and anticipated demand. The trends toward longer operating cycle lengths and higher burnup fuel continue in the United States. This, together with the lack of any prospects for new light water reactors coming on line in the US during the next ten years, is expected to hold the annual demand for fuel fabrication services from US LWRs at around 2000t of uranium into the next century. (author)

Role of ion chromatograph in nuclear fuel fabrication process at Nuclear Fuel Complex

International Nuclear Information System (INIS)

Balaji Rao, Y.; Prasada Rao, G.; Prahlad, B.; Saibaba, N.

2012-01-01

The present paper discusses the different applications of ion chromatography followed in nuclear fuel fabrication process at Nuclear Fuel Complex. Some more applications of IC for characterization of nuclear materials and which are at different stages of method development at Control Laboratory, Nuclear Fuel Complex are also highlighted

Field test of short-notice random inspections for inventory-change verification at a low-enriched-uranium fuel-fabrication plant

International Nuclear Information System (INIS)

Fishbone, L.G.; Moussalli, G.; Naegele, G.

1995-01-01

An approach of short-notice random inspections (SNRIs) for inventory-change verification can enhance the effectiveness and efficiency of international safeguards at natural or low-enriched uranium (LEU) fuel fabrication plants. According to this approach, the plant operator declares the contents of nuclear material items before knowing if an inspection will occur to verify them. Additionally, items about which declarations are newly made should remain available for verification for an agreed time. Then a statistical inference can be made from verification results for items verified during SNRIs to the entire populations, i.e. the entire strata, even if inspectors were not present when many items were received or produced. A six-month field test of the feasibility of such SNRIs took place at the Westinghouse Electric Corporation Commercial Nuclear Fuel Division during 1993. Westinghouse personnel made daily declarations about both feed and product items, uranium hexafluoride cylinders and finished fuel assemblies, using a custom-designed computer ''mailbox''. Safeguards inspectors from the IAEA conducted eight SNRIs to verify these declarations. They arrived unannounced at the plant, in most cases immediately after travel from Canada, where the IAEA maintains a regional office. Items from both strata were verified during the SNRIs by meant of nondestructive assay equipment

ANL progress in developing an LEU target and process for Mo-99 production: Cooperation with CNEA

International Nuclear Information System (INIS)

Gelis, A.V.; Vandegrift, G.F.; Aase, S.B.; Bakel, A.J.; Falkenberg, J.R.; Regalbuto, M.C.; Quigley, K.J.

2003-01-01

The primary mission of the Reduced Enrichment in Research and Test Reactors (RERTR) Program is to facilitate the conversion of research and test-reactor fuel and targets from high-enriched uranium (HEU) to low-enriched uranium (LEU). One of the current goals at Argonne National Laboratory (ANL) is to assist the Argentine Comision Nacional de Energia Atomica (CNEA) in developing an LEU foil target and a process for 99 Mo production. Specifically addressed in this paper is ANL R and D related to this conversion: (1) designing a prototype production vessel for digesting irradiated LEU foils in alkaline solutions and (2) developing a new digestion method to address all issues related to HEU to LEU conversion. (author)

Results of fuel elements fabrication on the basis of increased concentration dioxide fuel for research reactors

International Nuclear Information System (INIS)

Alexandrov, A.B.; Afanasiev, V.L.; Enin, A.A.; Suprun, V.B.

1996-01-01

According to the Russian Reduced Enrichment for Research and Test Reactors (RERTR) program, that were constructed under the Russian projects, at the Novosibirsk Chemical Concentrates Plant the pilot series of different configuration (WR-M2, MR, IRT-4M) fuel elements, based on increased concentration uranium dioxide fuel, have been fabricated for reactor tests. Comprehensive fabricated fuel elements quality estimation has been carried out. (author)

Fabrication drawings of fuel pins for FUJI project among PSI, JNC and NRG. Revised version

International Nuclear Information System (INIS)

Ozawa, Takayuki; Nakazawa, Hiroaki; Abe, Tomoyuki; Nagayama, Masahiro

2002-02-01

Irradiation tests and post-irradiation examinations in the framework of JNC-PSI-NRG collaboration project will be performed in 2003-2005. Irradiation fuel pins will be fabricated by the middle of 2003. The fabrication procedure for irradiation fuel pins has been started in 2001. Several fabrication tests and qualification tests in JNC and PSI (Paul Scherrer Institute, Switzerland) have been performed before the fuel pin fabrication. According to the design assignment between PSI and JNC in the frame of this project, PSI should make a specification document for the fuel pellet, the sphere-pac fuel particles, the vipac fuel particles, and the fuel pin. JNC should make a fabrication drawing for irradiation pins. JNC has been performed the fuel design in cooperation with PSI and NRG (Nuclear Research and Consultancy Group, Netherlands). In this project, the pelletized fuel, the sphere-pac fuel, and the vipac fuel will be simultaneously irradiated on HFR (High Flux Reactor, Netherlands). This fabrication drawing has been made under the design assignment with PSI, and consists of the drawing of MOX pellet, thermal insulator pellet, pin components, fuel segments, and the constructed pin. The fabrication drawings were approved in October 2001, but after that, the optimization of specifications has been discussed and agreed among all partners. In this report, the revised fabrication drawings will be shown. Based on the commission of Plutonium Fuel Technology Group, Advanced Fuel Recycle Technology Division, this design work has been performed in Fuel Design and Evaluation Group, Plutonium Fuel Fabrication Division, Plutonium Fuel Center. (author)

Development of equipment for fabricating DUPIC fuel powder

International Nuclear Information System (INIS)

Kim, Ki Ho; Yang, M. S.; Park, J. J.; Lee, J. W.; Kim, J. H.; Cho, K. H.; Lee, D. Y.; Lee, Y. S.; Na, S. H.

1999-06-01

The powder fabrication processes, as the first stage of manufacturing DUPIC (Direct Use of PWR spent fuel In CANDU) fuel, consist of the slitting of spent PWR fuel rods, REOX (Oxidation and REduction of Oxide Fuels) processing to produce the powder feedstock, the milling of the produced powder, the granulation of the milled powder, and the mixing of the granulated powder with pressing lubricants. All these processes should be conducted by remote means in a hot-cell environment where the direct human access is limited to the strictest minimum due to the high radioactivity. This report describe the development of the equipment for fabricating DUPIC fuel powder. These equipment are Slitting Machine, Oxidation and Reduction (OREOX) Furnace, Mill, Roll Compactor, and Mixer. Remote design concept was applied to all the equipment for use in the M6 hot-cell of the IMEF. Mechanical design considerations and capabilities of the equipment for remote operation and maintenance are presented. First prototypes were developed and installed in the DUPIC full scale mock-up and tested using a master-slave manipulator. Redesign and reconstruction were made on each equipment based on mock-up test results. The remote technology acquired through this research was utilized in developing other equipment for DUPIC fuel fabrication, thereby improving safety and increasing productivity. This technology could also be extended to the area of remote handling equipment development for use in hazardous environments. (author). 14 refs., 9 tabs., 21 figs

Development of equipment for fabricating DUPIC fuel powder

Energy Technology Data Exchange (ETDEWEB)

Kim, Ki Ho; Yang, M. S.; Park, J. J.; Lee, J. W.; Kim, J. H.; Cho, K. H.; Lee, D. Y.; Lee, Y. S.; Na, S. H

1999-06-01

The powder fabrication processes, as the first stage of manufacturing DUPIC (Direct Use of PWR spent fuel In CANDU) fuel, consist of the slitting of spent PWR fuel rods, REOX (Oxidation and REduction of Oxide Fuels) processing to produce the powder feedstock, the milling of the produced powder, the granulation of the milled powder, and the mixing of the granulated powder with pressing lubricants. All these processes should be conducted by remote means in a hot-cell environment where the direct human access is limited to the strictest minimum due to the high radioactivity. This report describe the development of the equipment for fabricating DUPIC fuel powder. These equipment are Slitting Machine, Oxidation and Reduction (OREOX) Furnace, Mill, Roll Compactor, and Mixer. Remote design concept was applied to all the equipment for use in the M6 hot-cell of the IMEF. Mechanical design considerations and capabilities of the equipment for remote operation and maintenance are presented. First prototypes were developed and installed in the DUPIC full scale mock-up and tested using a master-slave manipulator. Redesign and reconstruction were made on each equipment based on mock-up test results. The remote technology acquired through this research was utilized in developing other equipment for DUPIC fuel fabrication, thereby improving safety and increasing productivity. This technology could also be extended to the area of remote handling equipment development for use in hazardous environments. (author). 14 refs., 9 tabs., 21 figs.

Material control in nuclear fuel fabrication facilities. Part II. Accountability, instrumntation, and measurement techniques in fuel fabrication facilities, P.O.1236909. Final report

International Nuclear Information System (INIS)

Borgonovi, G.M.; McCartin, T.J.; McDaniel, T.; Miller, C.L.; Nguyen, T.

1978-12-01

This report describes the measurement techniques, the instrumentation, and the procedures used in accountability and control of nuclear materials, as they apply to fuel fabrication facilities. Some of the material included has appeared elswhere and it has been summarized. An extensive bibliography is included. A spcific example of application of the accountability methods to a model fuel fabrication facility which is based on the Westinghouse Anderson design

Material control in nuclear fuel fabrication facilities. Part II. Accountability, instrumntation, and measurement techniques in fuel fabrication facilities, P. O. 1236909. Final report

Energy Technology Data Exchange (ETDEWEB)

Borgonovi, G.M.; McCartin, T.J.; McDaniel, T.; Miller, C.L.; Nguyen, T.

1978-12-01

This report describes the measurement techniques, the instrumentation, and the procedures used in accountability and control of nuclear materials, as they apply to fuel fabrication facilities. Some of the material included has appeared elswhere and it has been summarized. An extensive bibliography is included. A spcific example of application of the accountability methods to a model fuel fabrication facility which is based on the Westinghouse Anderson design.

Unirradiated characteristics of U-Si alloys as dispersed-phase fuels

International Nuclear Information System (INIS)

Domagala, R.F.; Wiencek, T.C.

1987-06-01

To satisfy the power demands of many research reactors, a new LEU fuel with a high density and U content was needed. Any fuel must be compatible with Al and its alloys so that it may be fabricable as a dispersed-phase in Al alloy and Al matrix plate-type elements following, as nearly as possible, established commercial manufacturing techniques. U-Si and U-Si-Al alloys at or near the composition of U 3 Si were immediately attractive because of work documented by the Canadians. 8 refs., 2 figs

Literature search on Light Water Reactor (LWR) fuel and absorber rod fabrication, 1960--1976

International Nuclear Information System (INIS)

Sample, C.R.

1977-02-01

A literature search was conducted to provide information supporting the design of a conceptual Light Water Reactor (LWR) Fuel Fabrication plant. Emphasis was placed on fuel processing and pin bundle fabrication, effects of fuel impurities and microstructure on performance and densification, quality assurance, absorber and poison rod fabrication, and fuel pin welding. All data have been taken from publicly available documents, journals, and books. This work was sponsored by the Finishing Processes-Mixed Oxide (MOX) Fuel Fabrication Studies program at HEDL

Literature search on Light Water Reactor (LWR) fuel and absorber rod fabrication, 1960--1976

Energy Technology Data Exchange (ETDEWEB)

Sample, C R [comp.

1977-02-01

A literature search was conducted to provide information supporting the design of a conceptual Light Water Reactor (LWR) Fuel Fabrication plant. Emphasis was placed on fuel processing and pin bundle fabrication, effects of fuel impurities and microstructure on performance and densification, quality assurance, absorber and poison rod fabrication, and fuel pin welding. All data have been taken from publicly available documents, journals, and books. This work was sponsored by the Finishing Processes-Mixed Oxide (MOX) Fuel Fabrication Studies program at HEDL.

Preliminary investigations for technology assessment of 99Mo production from LEU [low enriched uranium] targets

International Nuclear Information System (INIS)

Vandegrift, G.F.; Chaiko, D.J.; Heinrich, R.R.; Kucera, E.T.; Jensen, K.J.; Poa, D.S.; Varma, R.; Vissers, D.R.

1986-11-01

This paper presents the results of preliminary studies on the effects of substituting low enriched uranium (LEU) for highly enriched uranium (HEU) in targets for the production of fission product 99 Mo. Issues that were addressed are: (1) purity and yield of the 99 Mo//sup 99m/Tc product, (2) fabrication of LEU targets and related concerns, and (3) radioactive waste. Laboratory experimentation was part of the efforts for issues (1) and (2); thus far, radioactive waste disposal has only been addressed in a paper study. Although the reported results are still preliminary, there is reason to be optimistic about the feasibility of utilizing LEU targets for 99 Mo production. 37 refs., 1 fig., 5 tabs

Development of CANFLEX fuel fabrication technology

Energy Technology Data Exchange (ETDEWEB)

Kang, M. S.; Choi, C. B.; Park, C. H.; Kwon, W. J.; Kim, C. H.; Kim, B. J.; Koo, C. H.; Cho, D. S.; So, D. Y.; Suh, S. W.; Park, C. J.; Chang, D. H.; Yun, S. H. [KEPCO Nuclear Fuel Company, Taejeon (Korea)

2000-04-01

Wolsong Unit 1 as the first heavy water reactor in Korea has been in service for 17 years since 1983. It would be about the time to prepare a plan for the solution of problems due to aging of the reactor. The aging of CANDU reactor could lead especially to the steam generator cruding and pressure tube sagging and creep and then decreases the operation margin to make some problems on reactor operations and safety. The counterplan could be made in two ways. One is to repair or modify reactor itself. The other is to develop new advanced fuel to increase of CANDU operation margin effectively, so as to compensate the reduced operation margin. Therefore, the first objectives in the present R and D is to develop the CANFLEX-NU(CANDU Flexible fuelling-Natural Uranium) fuel as a CANDU advanced fuel. One of the improvements in CANDU fuel fabrication technology, and advanced method of Zr-Be brazing was developed. For the formation of Zr-Be alloy, preheating and main heating temperature in the furnace is 700 deg C, 1200 deg C respectively. In order to find an appropriate material for the brazing joints in the CANDU fuel, the composition of Zr based amorphous metals were designed. And, the effect of hydrogen on the mechanical properties of cladding sheath and feasibility of the eddy current test to evaluate quality of end cap weld were also studied for the fundamental research purpose. As a preliminary study to suggest optimal way for the mass production of CANFLEX-NU fuel at KNFC the existing CANDU fuel facilities and fabrication/inspection processes were reviewed. The best way is that the current CANDU facility shall be modified to produce small diametrial CANFLEX elements and a new facility shall be constructed to produce large diametrial CANFLEX fuel elements. 46 refs., 99 figs., 10 tabs. (Author)

Advances in AGR fuel fabrication - now and the future

International Nuclear Information System (INIS)

Bleasdale, P.A.

1995-01-01

To date, over 3 million AGR fuel pins have been manufactured at Springfields for the UK AGR programme. During this time, AGR fuel design and manufacture has developed and evolved in response to the needs of the reactor operators to enhance fuel reliability and performance. More recently, major advances have been made in the systems and organisational culture which support fuel manufacture at Fuel Division. The introduction of MRP II in 1989 into Fuel Division enabled significant reductions in stock and work-in-progress, together with reductions in manufacturing lead times. Other successful initiatives introduced into Fuel Division have been Just-in-Time (JIT) and AST (Additional Skills Training) which have built on the success of MRP II. All of these initiatives are evidence of Fuel Division's ''Total Quality'' approach to fabricating fuel. Fuel Division is currently in the final stages of commissioning the New Oxide Fuels Complex (NOFC) where both AGR and PWR fuel will be manufactured to the highest standards of quality, safety and environmental protection. NOFC is a totally integrated plant which represents a Pound 200M investment, demonstrating Fuel Division's commitment to building on its 40+ years of fuel fabrication experience and ensuring secure supply of fuel to its customers for years to come. (author)

Coated fuel particles: requirements and status of fabrication technology

International Nuclear Information System (INIS)

Huschka, H.; Vygen, P.

1977-01-01

Fuel cycle, design, and irradiation performance requirements impose restraints on the fabrication processes. Both kernel and coating fabrication processes are flexible enough to adapt to the needs of the various existing and proposed high-temperature gas-cooled reactors. Extensive experience has demonstrated that fuel kernels with excellent sphericity and uniformity can be produced by wet chemical processes. Similarly experience has shown that the various multilayer coatings can be produced to fully meet design and specification requirements. Quality reliability of coated fuel particles is ensured by quality control and quality assurance programs operated by an aduiting system that includes licensing officials and the customer

Babcock and Wilcox plate fabrication experience with uranium silicide spherical fuel

International Nuclear Information System (INIS)

Todd, Lawrence E.; Pace, Brett W.

1996-01-01

This report is written to present the fuel fabrication experience of Babcock and Wilcox using atomized spherical uranium silicide powder. The intent is to demonstrate the ability to fabricate fuel plates using spherical powder and to provide useful information proceeding into the next phase of work using this type of fuel. The limited quantity of resources- spherical powder and time, did not allow for much process optimizing in this work scope. However, the information contained within provides optimism for the future of spherical uranium silicide fuel plate fabrication at Babcock and Wilcox.The success of assembling fuel elements with spherical powder will enable Babcock and Wilcox to reduce overall costs to its customers while still maintaining our reputation for providing high quality research and test reactor products. (author)

Characterization and testing of monolithic RERTR fuel plates

Energy Technology Data Exchange (ETDEWEB)

Keiser, D.D.; Jue, J.F.; Burkes, D.E. [Idaho National Lab., Idaho Falls, ID (United States)

2007-07-01

Monolithic fuel plates are being developed as a LEU (low enrichment uranium) fuel for application in research reactors throughout the world. These fuel plates are comprised of a U-Mo alloy foil encased in aluminum alloy cladding. Three different fabrication techniques have been looked at for producing monolithic fuel plates: hot isostatic pressing (HIP), transient liquid phase bonding (TLPB), and friction stir welding (FSW). Of these three techniques, HIP and FSW are currently being emphasized. As part of the development of these fabrication techniques, fuel plates are characterized and tested to determine properties like hardness and the bond strength at the interface between the fuel and cladding. Testing of HIP-made samples indicates that the foil/cladding interaction behavior depends on the Mo content in the UMo foil, the measured hardness values are quite different for the fuel, cladding, and interaction zone phase and Ti, Zr and Nb are the most effective diffusion barriers. For FSW samples, there is a dependence of the bond strength at the foil/cladding interface on the type of tool that is employed for performing the actual FSW process. (authors)

PHWR fuel fabrication with imported uranium - procedures and processes

International Nuclear Information System (INIS)

Rao, R.V.R.L.V.; Rameswara Rao, A.; Hemantha Rao, G.V.S.; Jayaraj, R.N.

2010-01-01

Following the 123 agreement and subsequent agreements with IAEA & NSG, Government of India has entered into bilateral agreements with different countries for nuclear trade. Department of Atomic Energy (DAE), Government of India, has entered into contract with few countries for supply of uranium material for use in the safeguarded PHWRs. Nuclear Fuel Complex (NFC), an industrial unit of DAE, established in the early seventies, is engaged in the production of Nuclear Fuel and Zircaloy items required for Nuclear Power Reactors operating in the country. NFC has placed one of its fuel fabrication facilities (NFC, Block-A, INE-) under safeguards. DAE has opted to procure uranium material in the form of ore concentrate and fuel pellets. Uranium ore concentrate was procured as per the ASTM specifications. Since no international standards are available for PHWR fuel pellets, Specifications have to be finalized based on the present fabrication and operating experience. The process steps have to be modified and fine tuned for handling the imported uranium material especially for ore concentrate. Different transportation methods are to be employed for transportation of uranium material to the facility. Cost of the uranium material imported and the recoveries at various stages of fuel fabrication have impact on the fuel pricing and in turn the unit energy costs. Similarly the operating procedures have to be modified for safeguards inspections by IAEA. NFC has successfully manufactured and supplied fuel bundles for the three 220 MWe safeguarded PHWRs. The paper describes various issues encountered while manufacturing fuel bundles with different types of nuclear material. (author)

Qualification of high-density fuel manufacturing for research reactors at CNEA

Energy Technology Data Exchange (ETDEWEB)

Adelfang, P.; Alvarez, L.; Boero, N.; Calabrese, R.; De La Fuente, M.; Echenique, P.; Markiewicz, M.; Pasqualini, E.; Ruggirello, G.; Taboada, H. [CNEA, Buenos Aires (Argentina)

2001-07-01

CNEA, the National Atomic Energy Commission of Argentina, is at the present a qualified supplier of uranium oxide fuel for research reactors. A new objective in this field is to develop and qualify the manufacturing of LEU high-density fuel for this type of reactors. According with the international trend Silicide fuel and U-xMo fuel are included in our program as the most suitable options. The facilities to complete the qualification of high-density MTR fuels, like the manufacturing plant installations, the reactor, the pool side fuel examination station and the hot cells are fully operational and equipped to perform all the activities required within the program. The programs for both type of fuels include similar activities: development and set up of the fuel material manufacturing technology, set up of fuel plate manufacturing, fabrication and irradiation of miniplates, fabrication and irradiation of full scale fuel elements, post-irradiation examination and feedback for manufacturing improvements. For silicide fuels most of these steps have already been completed. For U-xMo fuel the activities also include the development of alternative ways to obtain U-xMo powder, feasibility studies for large-scale manufacturing and the economical assessment. Set up of U-xMo fuel plate manufacturing is also well advanced and the fabrication of the first full scale prototype is foreseen during this year. (author)

Prototype fuel fabrication for nuclear reactors of Laguna Verde

International Nuclear Information System (INIS)

Nocetti, C.; Torres, J.; Medrano, A.

1996-01-01

Four prototype fuel bundles for the Laguna Verde Nuclear Power Plant have been fabricated. the type of nuclear fuel produced is described and the process used is commented. As an example of the fabrication criteria adopted, the production model to determine the density of the U O 2 pellets for the different batches of ceramic powder is described. the results are evaluated using the statistical indexes C p and C pk . (author)

Fuel-cycle cost comparisons with oxide and silicide fuels

International Nuclear Information System (INIS)

Matos, J.E.; Freese, K.E.

1982-01-01

This paper addresses fuel cycle cost comparisons for a generic 10 MW reactor with HEU aluminide fuel and with LEU oxide and silicide fuels in several fuel element geometries. The intention of this study is to provide a consistent assessment of various design options from a cost point of view. Fuel cycle cost benefits could result if a number of reactors were to utilize fuel elements with the same number or different numbers of the same standard fuel plate. Data are presented to quantify these potential cost benefits. This analysis shows that there are a number of fuel element designs using LEU oxide or silicide fuels that have either the same or lower total fuel cycle costs than the HEU design. Use of these fuels with the uranium densities considered requires that they are successfully demonstrated and licensed

Loss-of-Flow and Loss-of-Pressure Simulations of the BR2 Research Reactor with HEU and LEU Fuel

Energy Technology Data Exchange (ETDEWEB)

Licht, J. [Argonne National Lab. (ANL), Argonne, IL (United States); Bergeron, A. [Argonne National Lab. (ANL), Argonne, IL (United States); Dionne, B. [Argonne National Lab. (ANL), Argonne, IL (United States); Sikik, E. [Belgian Nuclear Research Center (SCK-CEN), Mol (Belgium); Van den Branden, G. [Belgian Nuclear Research Center (SCK-CEN), Mol (Belgium); Koonen, E. [Belgian Nuclear Research Center (SCK-CEN), Mol (Belgium)

2016-01-01

Belgian Reactor 2 (BR2) is a research and test reactor located in Mol, Belgium and is primarily used for radioisotope production and materials testing. The Materials Management and Minimization (M3) Reactor Conversion Program of the National Nuclear Security Administration (NNSA) is supporting the conversion of the BR2 reactor from Highly Enriched Uranium (HEU) fuel to Low Enriched Uranium (LEU) fuel. The reactor core of BR2 is located inside a pressure vessel that contains 79 channels in a hyperboloid configuration. The core configuration is highly variable as each channel can contain a fuel assembly, a control or regulating rod, an experimental device, or a beryllium or aluminum plug. Because of this variability, a representative core configuration, based on current reactor use, has been defined for the fuel conversion analyses. The code RELAP5/Mod 3.3 was used to perform the transient thermal-hydraulic safety analyses of the BR2 reactor to support reactor conversion. The input model has been modernized relative to that historically used at BR2 taking into account the best modeling practices developed by Argonne National Laboratory (ANL) and BR2 engineers.

An overview of the RECH-1 reactor conversion

International Nuclear Information System (INIS)

Klein, J.; Medel, J.; Daie, J.; Torres, H.

2000-01-01

The RECH-l research reactor achieved the first criticality on October 13, 1974 using HEU MTR type fuel elements, which were fabricated by the UKAEA at Dounreay, Scotland. In 1979, the conversion of the reactor to use LEU fuel was decided; however, a rough estimate of the uranium density needed to convert the reactor gave 3.7 g/cm 3 . This density was not available, and to maintain the overall fuel element geometry it was necessary to convert the reactor to use 45% enriched uranium fuel. In 1985, the conversion of the reactor to use medium enriched uranium was achieved. Some years later, the Chilean Nuclear Energy Commission developed the capability to produce fuel elements based on U 3 Si 2 -Al dispersion fuel. Once the plant and the manufacturing and quality control procedures were commissioned to permit the production of fuel elements, a fabrication program starts to produce LEU fuel elements with a uranium density of 3.4 g/cm 3 . A fabrication qualification period that extended to the required fuel plates for the assembly of two fuel elements started. In November 1998, the first four LEU fuel elements manufactured by the Chilean Fuel Fabrication Plant were delivered to the reactor. When the first two fuel elements were introduced into the core a LEU fuel element qualification program began. While those fuel elements remain in the core, an evaluation program is being applied to observe its performance under irradiation condition. (author)

Fabrication experience with mixed-oxide LWR fuels at the BELGONUCLEAIRE plant

International Nuclear Information System (INIS)

Vanhellemont, G.

1979-01-01

For nearly 20 years BELGONUCLEAIRE has been involved in a steadily growing effort to increase its production of mixed oxides. This programme has ranged from basic research and process development through a pilot-scale unit to today's mixed-oxide fuel fabrication plant at Dessel, which has been in operation for just over 5 years. The reference fabrication flow sheet includes UO 2 , PuO 2 and a scraped powder preparation, sintered ground pellets as well as rod fabrication and assembling. With regard to quality, attention is especially paid to the process monitoring and quality controls at the qualification step and during the routine production. Entirely different types of thermal UO 2 -PuO 2 fuel pellets, rods and assemblies have been manufactured for PWR and BWR operation. For these fabrications, some diagrams of the results with regard to the required technical specifications are presented. Special emphasis is placed on the occasional deviations of some finished products from the specifications and on the solutions applied to avoid such problems. Concerning the actual capacity of the mixed-oxide fuel fabrication plant, several limiting factors due to the nature of plutonium itself are discussed. Taking into account all these ambient limitations, a reference PWR mixed-oxide fuel output of nominally 18 t/a is obtained. The industrial feasibility of UO 2 -PuO 2 fuel fabrication has been thoroughly demonstrated by the present BELGONUCLEAIRE plant. The experience obtained has led to progressive improvements of the fabrication process and adaptation of the product controls in order to ensure the requested quality levels. (author)

Review of qualifications for fuel assembly fabrication

International Nuclear Information System (INIS)

Slabu, Dan; Zemek, Martin; Hellwig, Christian

2013-01-01

The required quality of nuclear fuel in industrial production can only be assured by applying processes in fabrication and inspection, which are well mastered and have been proven by an appropriate qualification. The present contribution shows the understanding and experiences of Axpo with respect to qualifications in the frame of nuclear fuel manufacturing and reflects some related expectations of the operator. (orig.)

Thermomechanical DART code improvements for LEU VHD dispersion and monolithic fuel element analysis

International Nuclear Information System (INIS)

Taboada, H.; Saliba, R.; Moscarda, M.V.; Rest, J.

2005-01-01

A collaboration agreement between ANL/US DOE and CNEA Argentina in the area of Low Enriched Uranium Advanced Fuels has been in place since October 16, 1997 under the Implementation Arrangement for Technical Exchange and Cooperation in the Area of Peaceful Uses of Nuclear Energy. An annex concerning DART code optimization has been operative since February 8, 1999. Previously, as a part of this annex a visual FASTDART version and also a DART THERMAL version were presented during RERTR 2000, 2002 and RERTR 2003 Meetings. During this past year the following activities were completed: Optimization of DART TM code Al diffusion parameters by testing predictions against reliable data from RERTR experiments. Improvements on the 3-D thermo-mechanical version of the code for modeling the irradiation behavior of LEU U-Mo monolithic fuel. Concerning the first point, by means of an optimization of parameters of the Al diffusion through the interaction product theoretical expression, a reasonable agreement between DART temperature calculations with reliable RERTR PIE data was reached. The 3-D thermomechanical code complex is based upon a finite element thermal-elastic code named TERMELAS, and irradiation behavior provided by the DART code. An adequate and progressive process of coupling calculations of both codes at each time step is currently developed. Compatible thermal calculation between both codes was reached. This is the first stage to benchmark and validate against RERTR PIE data the coupling process. (author)

Fabrication of the Spent Fuel Elements Rack on the ISFSF

International Nuclear Information System (INIS)

Slamet Wiranto; Sigit Purwanto; Safrul, H.

2004-01-01

The Interim Storage For Spent Fuel elements (ISFSF) was designed to be able to store the 33 spent fuel element racks with capacity of 1386 of normal spent fuel elements and 2 racks for 36 of defected ones. Until now, only 9 out of 33 racks of normal spent fuel elements and lout of 2 racks of defected fuel elements are available. Five of them have suffered from corrosion so that they are not fulfilled the requirements of the spent fuel elements storage anymore. Meanwhile, the spent fuel storage racks in the reactor are almost full. It means, the transfer of the spent fuel from reactor spent fuel storage to the ISFSF pool are compulsory needed. Therefore, it is necessary to provide the new ISFSF spent fuel storage rack with better material and fabrication method than the old one. In this design all materials consist of SS 316 L that are welded with the Argon TIG-welding. Right now there has been one new spent fuel storage rack fabricated with capacity of 42 normal spent fuel elements. (author)

Conversion of Reactor LVR-15 in Czech Republic from HEU to LEU Fuel

Energy Technology Data Exchange (ETDEWEB)

Broz, V.; Miletic, M.; Koleska, M.; Ernest, J.; Vins, M. [Research Reactors, Research Centre Rez Ltd., Husinec-Rez 130, CZ 250 68 (Czech Republic)

2011-07-01

Accordingly to the IAEA recommendations and RERTR program, the LVR-15 reactor started the process of conversion from fuel enriched to 36 % to fuel enriched up to 20 % U{sup 235}. As the most suitable fuel for the reactor was chosen the IRT-4M fuel enriched to 19.7% U{sup 235}, fabricated in NZCHK Novosibirsk. The most important requirements, the fuel had to fulfill, were attainability, constructional continuity with the old type of FAs and operational experiences. The conversion procedure began in January 2010 with testing irradiation of 3 IRT-4M FAs. Test irradiation took 9 reactor operation cycles. During this period were done visual inspection and sipping tests of FAs. An experiment with the aim to compare the influence of the fuel changing to neutron flux and the reactivity and to verify basic physical characteristics of the new fuel was performed at the start of test irradiation. The conversion itself is going on since January 2011. In this time, every cycle will be replaced 1 or 2 burned-up IRT-2M FAs with fresh IRT-4M FAs. This period will take 14 cycles and at the end should be in the core used only IRT-4M fuel. (author)

Technical report: fabrication of PWR type rodlet fuel

International Nuclear Information System (INIS)

Yanagisawa, Kazuaki; Uno, Hisao; Sasajima, Hideo

1990-06-01

With respect to the simulated reactivity initiated accident (RIA) experiments with pre-irradiated LWR type fuel rods at nuclear safety research reactor (NSRR), there were principally three technical difficulties which should be overcome: (1) Fabrication of the rodlet fuel; Fuel rods from the commercial power reactors had an active column length by 3.6m. To utilize this for NSRR pulse experiment, rodlet fuel having an active column length by 0.12m (reduced to one thirtieth) is requested to fabricate without changing the inside fuel conditions. (2) Development of in-core instrumentations: During pre-irradiation stages, a long-sized fuel rod had dimensional changes by waterside corrosion, bowing, creep down and so on. The fuel also had greater amount of radioactive fission products. This condition is significant to in-core instrumentations to be attached to the fuel rods. Well characterized data to be obtained from these, however, are quite necessary and important from research point of view. Remote handling techniques to attach the rod pressure sensor, the cladding extensometer, the fuel extensometer, and the cladding surface thermocouple to pre-irradiated fuel rods are, therefore, requested to develop. (3) Installation of PIE equipments for pulsed rodlet fuels: PIE on the pulsed rodlet fuels are necessary to better understanding the fuel performance detaily. Equipments which can easily detect the data related to PCMI type fuel failure are matter of concern. Since 1986, the technical difficulties have been tried to overcome by all staffs belonging to Reactivity Accident Laboratory, NSRR Operation Division, Department of Reactor Fuel Examination and Hot Laboratory. This report describes the technical achievements obtained through four years work. (author)

Fabrication drawings of fuel pins for FUJI project among PSI, JNC and NRG. Revised version 2

International Nuclear Information System (INIS)

Ozawa, Takayuki; Nakazawa, Hiroaki; Abe, Tomoyuki; Nagayama, Masahiro

2002-10-01

Irradiation tests and post-irradiation examinations in the framework of JNC-PSI-NRG collaboration project will be performed in 2003-2005. Irradiation fuel pins will be fabricated by the middle of 2003. The fabrication procedure for irradiation fuel pins has been started in 2001. Several fabrication tests and qualification tests in JNC and PSI (Paul Scherrer Institut, Switzerland) have been performed before the fuel pin fabrication. According to the design assignment between PSI and JNC in the frame of this project, PSI should make specification documents for the fuel pellet, the sphere-pac fuel particles, the vipac fuel fragments, and the fuel segment fabrication. JNC should make the fabrication drawings for irradiation pins. JNC has been performed the fuel design in cooperation with PSI and NRG (Nuclear Research and Consultancy Group, Holland). In this project, the pelletized fuel, the sphere-pac fuel, and the vipac fuel will be simultaneously irradiated on HFR (High Flux Reactor, Holland). The fabrication drawings have been made under the design assignment with PSI, and consist of the drawings of MOX pellet, thermal insulator pellet, pin components, fuel segments, and the constructed pin. The fabrication drawings were approved in October 2001, but after that, the optimization of specifications was discussed and agreed among all partners. According to this agreement, the fabrication drawings were revised in January 2002. After the earlier revision, the shape of particle retainer to be made by PSI was modified from its drawing beforehand delivered. In this report, the fabrication drawings revised again will be shown, and the fabrication procedure (welding Qualification Tests) will be modified in accordance with the result of discussion on the 3rd technical meeting held in September 2002. These design works have been performed in Fuel Design and Evaluation Group, Plutonium Fuel Fabrication Division, Plutonium Fuel Center under the commission of Plutonium Fuel

Investigation into rationalization of low decontamination pellet fuel fabrication plant configuration

International Nuclear Information System (INIS)

Maekawa, Kazuhiko; Yoshimura, Tadahiro; Hoshino, Yasushi; Munekata, Hideki; Tamaki, Yoshihisa

2005-02-01

In feasibility studies on commercialized FBR cycle system, a comprehensive system investigation and properties evaluation for candidate FBR cycle systems has been implemented through view point of safety, economics, environmental burden reduction, non-proliferation resistivity, etc. As part of these studies, an investigation into rationalization of low decontamination pellet fuel fabrication plant configuration was carried out. Until last fiscal year, conceptual design studies of the fuel fabrication plant in 200t-HM/y scale were conducted, and system properties data concerning economics and environmental burden reduction of fuel fabrication plant was acquired. In addition to this, 50t-HM/y scale plant was also schematically studied. In this fiscal year, a rationalization study on conceptual design of 50t-HM/y scale plant was conducted with main aim of economic improvement, and the 200t-HM/y scale plant design was revised based on the recent R and D progress. The system properties data concerning economics and environmental burden reduction of fuel fabrication plant was also acquired. In both case of the 50t-HM/y and 200t-HM/y scale plant, it was suggested that the equipment costs were reduced in several percentages because of reduction of maintenance equipments and cut in line number at the pellet fabrication process although granulation process fro denitration converted powder and O/M control process for pellets were added. System properties data for comparative evaluation of candidate fuel fabrication systems was also prepared. (author)

Fabrication of fuel elements on the basis of increased concentration fuel composition

International Nuclear Information System (INIS)

Alexandrov, A.B.; Afanasiev, V.L.; Enin, A.A.; Suprun, V.B.

2004-01-01

As a part of Russian Program RERTR Reduced Enrichment for Research and Test Reactors), at NCCP, Inc. jointly with the State Scientific Centre VNIINM the mastering in industrial environment of design and fabrication process of fuel elements (FE) with increased concentration fuel compositions is performed. Fuel elements with fuel composition on the basis of dioxide uranium with nearly 4 g/cm 3 fuel concentration have been produced thus confirming the principal possibility of fuel enrichment reduction down to 20% for research reactors which were built up according to the projects of the former USSR, by increasing the oxide fuel concentration in fuel assemblies (FAs). The form and geometrical dimensions of FEs and FAs shall remain unchanged, only uranium mass in FA shall be increased. (author)

Sol-gel process for thermal reactor fuel fabrication

International Nuclear Information System (INIS)

Mukerjee, S.K.

2008-01-01

Full text: Sol-gel processes have revolutionized conventional ceramic technology by providing extremely fine and uniform powders for the fabrication of ceramics. The use of this technology for nuclear fuel fabrication has also been explored in many countries. Unlike the conventional sol-gel process, sol-gel process for nuclear fuels tries to eliminate the preparation of powders in view of the toxic nature of the powders particularly those of plutonium and 233 U. The elimination of powder handling thus makes this process more readily amenable for use in glove boxes or for remote handling. In this process, the first step is the preparation of microspheres of the fuel material from a solution which is then followed by vibro-compaction of these microspheres of different sizes to obtain the required smear density of fuel inside a pin. The maximum achievable packing density of 92 % makes it suitable for fast reactors only. With a view to extend the applicability of sol-gel process for thermal reactor fuel fabrication the concept of converting the gel microspheres derived from sol-gel process, to the pellets, has been under investigation for several years. The unique feature of this process is that it combines the advantages of sol-gel process for the preparation of fuel oxide gel microspheres of reproducible quality with proven irradiation behavior of the pellet fuel. One of the important pre-requisite for the success of this process is the preparation of soft oxide gel microspheres suitable for conversion to dense pellets free from berry structure. Studies on the internal gelation process, one of the many variants of sol-gel process, for obtaining soft oxide gel microspheres suitable for gel pelletisation is now under investigation at BARC. Some of the recent findings related to Sol-Gel Microsphere Pelletisation (SGMP) in urania-plutonia and thoria-urania systems will be presented

Comparison of HEU and LEU neutron spectra in irradiation facilities at the Oregon State TRIGA{sup ®} Reactor

Energy Technology Data Exchange (ETDEWEB)

Schickler, R.A., E-mail: robert.schickler@oregonstate.edu; Marcum, W.R., E-mail: wade.marcum@oregonstate.edu; Reese, S.R.

2013-09-15

Highlights: • The Oregon State TRIGA{sup ®} Reactor neutron spectra is characterized herein. • Neutron spectra between highly enriched uranium and low enriched uranium cores are compared. • Discussion is given as to differences between HEU and LEU core spectra results and impact on experiments. -- Abstract: In 2008, the Oregon State TRIGA{sup ®} Reactor (OSTR) was converted from highly enriched uranium (HEU) fuel lifetime improvement plan (FLIP) fuel to low-enriched uranium (LEU) fuel. This effort was driven and supported by the Department of Energy's (DoE's) Reduced Enrichment for Research and Test Reactors (RERTR) program. The basis behind the RERTR program's ongoing conversion effort is to reduce the nuclear proliferation risk of civilian research and test reactors. The original intent of the HEU FLIP fuel was to provide fuel to research reactors that could be utilized for many years before a necessary refueling cycle. As a research reactor, the OSTR provides irradiation facilities for a variety of applications, such as activation analysis, fission-track dating, commercial isotope production, neutron radiography, prompt gamma characterization, and many others. In order to accurately perform these research functions, several studies had been conducted on the HEU FLIP fuel core to characterize the neutron spectra in various experimental facilities of the OSTR (Tiyapun, 1997; Ashbaker, 2005). As useful as these analyses were, they are no longer valid due to the change in fuel composition and the resulting alteration of core performance characteristics. Additionally, the core configuration (fuel reconfiguration) was altered between the HEU and LEU cores. This study characterizes the neutron spectra in various experimental facilities within and around the current LEU core. It also compares the spectra to that which was yielded in the HEU core through use of Monte Carlo n-Particle 5 (MCNP5) and experimental adjustment via a least

Zirconia based inert matrix fuel: fabrication concepts and feasibility studies

International Nuclear Information System (INIS)

Ingold, F.; Burghartz, M.; Ledergerber, G.

1999-01-01

The internal gelation process has traditionally been applied to fabricate standard fuel based on uranium, typically UO2 and MOX. To meet the recent aim to destroy plutonium in the most effective way, a uranium free fuel was evaluated. The fuel development programme at PSI has been redirected toward a fuel based on zirconium oxide or a mixture of zirconia and a conducting material to form ceramic/metal (CERMET) or ceramic/ceramic (CERCER) combinations. A feasibility study was carried out to demonstrate that microspheres based on zirconia and spinel can be fabricated with the required properties. The gelation parameters were investigated to optimise compositions of the starting solutions. Studies to fabricate a composite material (from zirconia and spinel) are ongoing. If the zirconia/spinel ratio is chosen appropriately, the low thermal conductivity of pure zirconia can be compensated by the higher thermal conductivity of spinel. Another solution to offset the low thermal conductivity of zirconia is the development of a CERMET, which consists of fine particles bearing plutonium in a cubic zirconia lattice dispersed in a metallic matrix. The fabrication of such a CERMET is also being studied. (author)

Assesment On The Possibility To Modify Fabrication Equipment For Fabrication Of HWR And LWR Fuel Elements

International Nuclear Information System (INIS)

Tri-Yulianto

1996-01-01

Based on TOR BATAN for PELITA VI. On of BATAN program in the fuel element production technology section is the acquisition of the fuel element fabrication technology for research reactor as well as power reactor. The acquisition can be achieved using different strategies, e.g. by utilizing the facility owned for research and development of the technology desired or by transferring the technology directly from the source. With regards to the above, PEBN through its facility in BEBE has started the acquisition of the fuel element fabrication technology for power reactor by developing the existing equipment initially designed to fabricate HWR Cinere fuel element. The development, by way of modifying the equipment, is intended for the production of HWR (Candu) and LWR (PWR and BWR) fuel elements. To achieve above objective, at the early stage of activity, an assesment on the fabrication equipment for pelletizing, component production and assembly. The assesment was made by comparing the shape and the size of the existing fuel element with those used in the operating reactors such as Candu reactors, PWR and BWR. Equipment having the potential to be modified for the production of HWR fuel elements are as followed: For the pelletizing equipment, the punch and dies can be used of the pressing machine for making green pellet can be modified so that different sizes of punch and dies can be used, depending upon the size of the HWR and LWR pellets. The equipment for component production has good potential for modification to produce the HWR Candu fuel element, which has similar shape and size with those of the existing fuel element, while the possibility of producing the LWR fuel element component is small because only a limited number of the required component can be made with the existing equipment. The assembly equipment has similar situation whit that of the component production, that is, to assemble the HWR fuel element modification of few assembly units very probable

Proceedings of the international meeting on research and test reactor core conversions from HEU to LEU fuels

International Nuclear Information System (INIS)

1983-09-01

Separate abstracts have been prepared for each paper presented in the following areas of interest: (1) fuel development; (2) post-irradiation examinations; (3) reprocessing; (4) thermite reaction; (5) fuel fabrication; (6) element tests; (7) core tests; (8) criticals; (9) shipping; and (10) reactors and methods

Data Compilation for AGR-1 Baseline Coated Particle Composite LEU01-46T

International Nuclear Information System (INIS)

Hunn, John D.; Lowden, Richard Andrew

2006-01-01

This document is a compilation of characterization data for the AGR-1 baseline coated particle composite LEU01-46T, a composite of four batches of TRISO-coated 350 (micro)m 19.7% low enrichment uranium oxide/uranium carbide kernels (LEUCO). The AGR-1 TRISO-coated particles consist of a spherical kernel coated with a ∼ 50% dense carbon buffer layer (100 (micro)m nominal thickness) followed by a dense inner pyrocarbonlayer (40 (micro)m nominal thickness) followed by a SiC layer (35 (micro)m nominal thickness) followed by another dense outer pyrocarbon layer (40 (micro)m nominal thickness). The coated particles, were produced by ORNL for the Advanced Gas Reactor Fuel Development and Qualification (AGR) program to be put into compacts for insertion in the first irradiation test capsule, AGR-1. The kernels were obtained from BWXT and identified as composite (G73D-20-69302). The BWXT kernel lot G73D-20-69302 was riffled into sublots for characterization and coating by ORNL and identified as LEU01-?? (where ?? is a series of integers beginning with 01). Additional particle batches were coated with only buffer or buffer plus inner pyrocarbon (IPyC) layers using similar process conditions as used for the full TRISO batches comprising the LEU01-46T composite. These batches were fabricated in order to qualify that the process conditions used for buffer and IPyC would produce acceptable densities, as described in sections 8 and 9. These qualifying batches used 350 (micro)m natural uranium oxide/uranium carbide kernels (NUCO). The kernels were obtained from BWXT and identified as composite G73B-NU-69300. The use of NUCO surrogate kernels is not expected to significantly effect the densities of the buffer and IPyC coatings. Confirmatory batches using LEUCO kernels from G73D-20-69302 were coated and characterized to verify this assumption. The AGR-1 Fuel Product Specification and Characterization Guidance (INL EDF-4380, Rev. 6) provides the requirements necessary for acceptance

Status of Research on Pebble Bed HTR Fuel Fabrication Technology in Indonesia

International Nuclear Information System (INIS)

Rachmawati, M.; Sarjono; Ridwan; Langenati, R.

2014-01-01

Research on pebble bed HTR fuel fabrication is conducted in Indonesia. One of the aims is to build a knowledge base on pebble bed HTR fuel element fabrication technology for fuel procurement. The steps of research strategies are firstly to understand the basic design research of TRISO fuel, properties, and requirements, and secondly to understand the TRISO fuel manufacturing technology, which comprises fabrication and quality control, including its facility. Both steps are adopted from research and experiences of the countries with HTR fuel element fabrication technology. From the knowledge gained in the research, an experimental design of the process and a set of prototype process equipment for fabrication are developed, namely kernels production using external gelation process, TRISO coating of the kernel, and pebble compacting. Experiments using the prototypes have been conducted. Characterization of the kernel product, i.e. diameter, sphericity, density and O/U ratio, shows that the kernel product is still not in compliance with the specification requirements. These are deemed to be caused mainly by the selected vibrating system and the viscosity adjustment. Another major cause is the selected NH3 and air feeding method for both NH3 and air layer in the preparation for spherical droplets of liquid. The FB-CVD TRISO coating of the kernel has been experimented but unsuccessful by using an FB-CVD once‐through continuous coating process. For the pebble compacting, the process is still in the early stage of setting-up compaction equipment. This paper summarizes the current status of research on HTR fuel fabrication technology in Indonesia, the proposed process and its equipment setting-up for improvement of the kernel production. The knowledge and lessons learned gained from the research is useful and can be an assistance in planning for fuel development laboratory facilities procurement, formulating User Requirement Document and Bid Invitation Specification for

Effect of reduced enrichment on the fuel cycle for research reactors

International Nuclear Information System (INIS)

Travelli, A.

1982-01-01

The new fuels developed by the RERTR Program and by other international programs for application in research reactors with reduced uranium enrichment (<20% EU) are discussed. It is shown that these fuels, combined with proper fuel-element design and fuel-management strategies, can provide at least the same core residence time as high-enrichment fuels in current use, and can frequently significantly extend it. The effect of enrichment reduction on other components of the research reactor fuel cycle, such as uranium and enrichment requirements, fuel fabrication, fuel shipment, and reprocessing are also briefly discussed with their economic implications. From a systematic comparison of HEU and LEU cores for the same reference research reactor, it is concluded that the new fuels have a potential for reducing the research reactor fuel cycle costs while reducing, at the same time, the uranium enrichment of the fuel

Estimation of costs for fabrication of pressurized-water reactor fuel

International Nuclear Information System (INIS)

Judkins, R.R.; Olsen, A.R.

1979-01-01

To provide a reference case on which to base cost estimates of the several fuel cycles to be considered, the facility, equipment, and operating requirements for the fabrication of fuel for current-design pressurized-water reactors were examined. From an analysis of these requirements, the capital and operating costs of a plant with a capacity of two metric tons of heavy metal per day (MTHM/day) were estimated. In a cash flow analysis, the lifetime of the plant was assumed to be 20 y, and the income from the sale of nuclear fuel assemblies over this period was equated to the total capital and operating expenses of the plant, including a specified 15% return on investment. In this way a levelized unit price for the fuel was obtained. The effects of inflation were not considered since the purpose of these estimates and the determination of unit price was to permit comparison of different types of fuels. The capital costs of the fuel fabrication plant were estimated at $32 million for the facility--land, site preparation, building--and $34 million for equipment. Annual operating costs including labor, management, materials, and utilities were estimated to be $36.5 million. From these estimates, the unit price for fabricating the fuel for the reference pressurized-water reactor was determined to be $138/kg of heavy metal or $63,600 per fuel assembly

ANL progress in developing a target and process for converting CNEA Mo-99 production to LEU

International Nuclear Information System (INIS)

Vandegrift, G.F.; Gelis, A.; Aase, S.; Bakel, A.; Freiberg, E.; Conner, C.

2002-01-01

The primary mission of the Reduced Enrichment in Research and Test Reactors (RERTR) Program is to facilitate the conversion of research and test reactor fuel and targets from high-enriched uranium (HEU) to low-enriched uranium (LEU). One of the current goals at Argonne National Laboratory (ANL) is to convert 99 Mo production at Argentine Commission Nacional de Energia Atomica (CNEA) from HEU to LEU targets. Specifically addressed in this paper is ANL R and D related to this conversion: (1) designing a prototype production vessel for digesting irradiated LEU foils in alkaline solutions, (2) developing means to improve digestion efficiency, and (3) modifying ion-exchange processes used in the CNEA recovery and purification of 99 Mo to deal with the lower volumes generated from LEU-foil digestion. (author)

Hybrid pellets: an improved concept for fabrication of nuclear fuel

International Nuclear Information System (INIS)

Matthews, R.B.; Hart, P.E.

1979-09-01

The feasibility of fabricating fuel pellets using gel-derived microspheres as press feed was evaluated. By using gel-derived microspheres as press feed, the potential exists for eliminating dusty operations like milling, slugging, and granulation, from the pelleting process. The free-flowing character of the spheres should also result in limited dust generation during powder transport and pressing operations. The results of this study clearly demonstrate that fuel pellets can be successfully fabricated on a laboratory scale using UO 2 gel microspheres as press feed. Under moderate sintering conditions, 1,500 0 C for 4 h in Ar-4% H 2 , UO 2 pellets with densities up to 96% TD were fabricated. A range of pellet microstructures and densities were achieved depending on sphere forming and calcining conditions. Based on these results, a set of necessary sphere properties are suggested: O/U less than 2.20, crystallite size less than 500 A, specific surface area greater than 8 m 2 /g, and sphere size 200 and 400 μm. Preliminary attempts to fabricate ThO 2 and ThO 2 -UO 2 pellets using microspheres were unsuccessful because the requisite sphere properties were not achieved. Areas requiring additional development include: demonstration of the process on scaled-up equipment suitable for use in a remote fuel fabrication facility and evaluation of the irradiation performance of pellet fuels from gel-spheres

Preliminary Evaluation of Alternate Designs for HFIR Low-Enriched Uranium Fuel

Energy Technology Data Exchange (ETDEWEB)

Renfro, David [ORNL; Chandler, David [ORNL; Cook, David [ORNL; Ilas, Germina [ORNL; Jain, Prashant [ORNL; Valentine, Jennifer [ORNL

2014-10-30

Engineering design studies of the feasibility of conversion of the High Flux Isotope Reactor (HFIR) from high-enriched uranium (HEU) to low-enriched uranium (LEU) fuel are ongoing at Oak Ridge National Laboratory (ORNL) as part of an effort sponsored by the U.S. Department of Energy’s Global Threat Reduction Initiative (GTRI)/Reduced Enrichment for Research and Test Reactors (RERTR) program. The fuel type selected by the program for the conversion of the five high-power research reactors in the U.S. that still use HEU fuel is a new U-Mo monolithic fuel. Studies by ORNL have previously indicated that HFIR can be successfully converted using the new fuel provided (1) the reactor power can be increased from 85 MW to 100 MW and (2) the fuel can be fabricated to a specific reference design. Fabrication techniques for the new fuel are under development by the program but are still immature, especially for the “complex” aspects of the HFIR fuel design. In FY 2012, the program underwent a major shift in focus to emphasize developing and qualifying processes for the fabrication of reliable and affordable LEU fuel. In support of this new focus and in an effort to ensure that the HFIR fuel design is as suitable for reliable fabrication as possible, ORNL undertook the present study to propose and evaluate several alternative design features. These features include (1) eliminating the fuel zone axial contouring in the previous reference design by substituting a permanent neutron absorber in the lower unfueled region of all of the fuel plates, (2) relocating the burnable neutron absorber from the fuel plates of the inner fuel element to the side plates of the inner fuel element (the fuel plates of the outer fuel element do not contain a burnable absorber), (3) relocating the fuel zone inside the fuel plate to be centered on the centerline of the depth of the plate, and (4) reshaping the radial contour of the relocated fuel zone to be symmetric about this centerline. The

Preliminary Evaluation of Alternate Designs for HFIR Low-Enriched Uranium Fuel

Energy Technology Data Exchange (ETDEWEB)

Renfro, David G [ORNL; Chandler, David [ORNL; Cook, David Howard [ORNL; Ilas, Germina [ORNL; Jain, Prashant K [ORNL; Valentine, Jennifer R [ORNL

2014-11-01

Engineering design studies of the feasibility of conversion of the High Flux Isotope Reactor (HFIR) from high-enriched uranium (HEU) to low-enriched uranium (LEU) fuel are ongoing at Oak Ridge National Laboratory (ORNL) as part of an effort sponsored by the U.S. Department of Energy s Global Threat Reduction Initiative (GTRI)/Reduced Enrichment for Research and Test Reactors (RERTR) program. The fuel type selected by the program for the conversion of the five high-power research reactors in the U.S. that still use HEU fuel is a new U-Mo monolithic fuel. Studies by ORNL have previously indicated that HFIR can be successfully converted using the new fuel provided (1) the reactor power can be increased from 85 MW to 100 MW and (2) the fuel can be fabricated to a specific reference design. Fabrication techniques for the new fuel are under development by the program but are still immature, especially for the complex aspects of the HFIR fuel design. In FY 2012, the program underwent a major shift in focus to emphasize developing and qualifying processes for the fabrication of reliable and affordable LEU fuel. In support of this new focus and in an effort to ensure that the HFIR fuel design is as suitable for reliable fabrication as possible, ORNL undertook the present study to propose and evaluate several alternative design features. These features include (1) eliminating the fuel zone axial contouring in the previous reference design by substituting a permanent neutron absorber in the lower unfueled region of all of the fuel plates, (2) relocating the burnable neutron absorber from the fuel plates of the inner fuel element to the side plates of the inner fuel element (the fuel plates of the outer fuel element do not contain a burnable absorber), (3) relocating the fuel zone inside the fuel plate to be centered on the centerline of the depth of the plate, and (4) reshaping the radial contour of the relocated fuel zone to be symmetric about this centerline. The present

Conceptual Process for the Manufacture of Low-Enriched Uranium/Molybdenum Fuel for the High Flux Isotope Reactor

International Nuclear Information System (INIS)

Sease, J.D.; Primm, R.T. III; Miller, J.H.

2007-01-01

The U.S. nonproliferation policy 'to minimize, and to the extent possible, eliminate the use of HEU in civil nuclear programs throughout the world' has resulted in the conversion (or scheduled conversion) of many of the U.S. research reactors from high-enriched uranium (HEU) to low-enriched uranium (LEU). A foil fuel appears to offer the best option for using a LEU fuel in the High Flux Isotope Reactor (HFIR) without degrading the performance of the reactor. The purpose of this document is to outline a proposed conceptual fabrication process flow sheet for a new, foil-type, 19.75%-enriched fuel for HFIR. The preparation of the flow sheet allows a better understanding of the costs of infrastructure modifications, operating costs, and implementation schedule issues associated with the fabrication of LEU fuel for HFIR. Preparation of a reference flow sheet is one of the first planning steps needed in the development of a new manufacturing capacity for low enriched fuels for U.S. research and test reactors. The flow sheet can be used to develop a work breakdown structure (WBS), a critical path schedule, and identify development needs. The reference flow sheet presented in this report is specifically for production of LEU foil fuel for the HFIR. The need for an overall reference flow sheet for production of fuel for all High Performance Research Reactors (HPRR) has been identified by the national program office. This report could provide a starting point for the development of such a reference flow sheet for a foil-based fuel for all HPRRs. The reference flow sheet presented is based on processes currently being developed by the national program for the LEU foil fuel when available, processes used historically in the manufacture of other nuclear fuels and materials, and processes used in other manufacturing industries producing a product configuration similar to the form required in manufacturing a foil fuel. The processes in the reference flow sheet are within the

Conceptual Process for the Manufacture of Low-Enriched Uranium/Molybdenum Fuel for the High Flux Isotope Reactor

Energy Technology Data Exchange (ETDEWEB)

Sease, J.D.; Primm, R.T. III; Miller, J.H.

2007-09-30

The U.S. nonproliferation policy 'to minimize, and to the extent possible, eliminate the use of HEU in civil nuclear programs throughout the world' has resulted in the conversion (or scheduled conversion) of many of the U.S. research reactors from high-enriched uranium (HEU) to low-enriched uranium (LEU). A foil fuel appears to offer the best option for using a LEU fuel in the High Flux Isotope Reactor (HFIR) without degrading the performance of the reactor. The purpose of this document is to outline a proposed conceptual fabrication process flow sheet for a new, foil-type, 19.75%-enriched fuel for HFIR. The preparation of the flow sheet allows a better understanding of the costs of infrastructure modifications, operating costs, and implementation schedule issues associated with the fabrication of LEU fuel for HFIR. Preparation of a reference flow sheet is one of the first planning steps needed in the development of a new manufacturing capacity for low enriched fuels for U.S. research and test reactors. The flow sheet can be used to develop a work breakdown structure (WBS), a critical path schedule, and identify development needs. The reference flow sheet presented in this report is specifically for production of LEU foil fuel for the HFIR. The need for an overall reference flow sheet for production of fuel for all High Performance Research Reactors (HPRR) has been identified by the national program office. This report could provide a starting point for the development of such a reference flow sheet for a foil-based fuel for all HPRRs. The reference flow sheet presented is based on processes currently being developed by the national program for the LEU foil fuel when available, processes used historically in the manufacture of other nuclear fuels and materials, and processes used in other manufacturing industries producing a product configuration similar to the form required in manufacturing a foil fuel. The processes in the reference flow sheet are

A review on the development of the MOX fuel fabrication technology

Energy Technology Data Exchange (ETDEWEB)

Kim, See Hyung; Lee, Yung Woo; Sohn, Dong Sung; Yang, Myung Seung; Bae, Kee Kwang; Nah, Sang Hoh; Kim, Han Soo; Lee, Jung Won; Kim, Bong Koo; Song, Keun Woo [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

1995-07-01

Development of the Mixed Oxide(MOX) fuel fabrication technology was reviewed in this study. Firstly, the feasibility of Pu utilization for nuclear fuel was analyzed by comparison of nuclear characteristics between U and Pu. Secondly, the feature and problem of processes developed so far was revealed and analyzed by reviewing each process in terms of technical difficulties and in connection with the pellet characteristics. Also, fabrication facilities currently existing were analyzed to understand particularities and circumstances in view of Pu handling, and finally, in-reactor behaviors of MOX fuel was compared with those of U fuel to understand how the Pu has an effect on fuel was compared with those of U fuel to understand how the Pu has an effect on fuel pellet structure and fuel rod. 73 figs., 15 tabs., 58 refs. (Author).

Developments in MOX fuel pellet fabrication technology: Indian experience

International Nuclear Information System (INIS)

Kamath, H.S.; Majumdar, S.; Purusthotham, D.S.C.

1998-01-01

India is interested in mixed oxide (MOX) fuel technology for better utilisation of its nuclear fuel resources. In view of this, a programme involving MOX fuel design, fabrication and irradiation in research and power reactors has been taken up. A number of experimental irradiations in research reactors have been carried out and a few MOX assemblies of ''All Pu'' type have been loaded in our commercial BWRs at Tarapur. An island type of MOX fuel design is under study for use in PHWRs which can increase the burn-up of the fuel by more than 30% compared to natural UO 2 fuel. The MOX fuel pellet fabrication technology for the above purpose and R and D efforts in progress for achieving better fuel performance are described in the paper. The standard MOX fuel fabrication route involves mechanical mixing and milling of UO 2 and PuO 2 powders. After detailed investigations with several types of mixing and milling equipments, dry attritor milling has been found to be the most suitable for this operation. Neutron Coincident Counting (NCC) technique was found to be the most convenient and appropriate technique for quick analysis of Pu content in milled MOX powder and to know Pu mixing is homogenous or not. Both mechanical and hydraulic presses have been used for powder compaction for green pellet production although the latter has been preferred for better reproducibility. Low residue admixed lubricants have been used to facilitate easy compaction. The normal sintering temperature used in Nitrogen-Hydrogen atmosphere is between 1600 deg. C to 1700 deg. C. Low temperature sintering (LTS) using oxidative atmospheres such as carbon dioxide, Nitrogen and coarse vacuum have also been investigated on UO 2 and MOX on experimental scale and irradiation behaviour of such MOX pellets is under study. Ceramic fibre lined batch furnaces have been found to be the most suitable for MOX pellet production as they offer very good flexibility in sintering cycle, and ease of maintainability

Fabrication procedures for manufacturing High Flux Isotope Reactor fuel elements - 2

International Nuclear Information System (INIS)

Knight, R.W.; Morin, R.A.

1999-01-01

The original fabrication procedures written in 1968 delineated the manufacturing procedures at that time. Since 1968, there have been a number of procedural changes. This rewrite of the fabrication procedures incorporates these changes. The entire fuel core of this reactor is made up of two fuel elements. Each element consists of one annular array of fuel plates. These annuli are identified as the inner and outer fuel elements, since one fits inside the other. The inner element consists of 171 identical fuel plates, and the outer element contains 369 identical fuel plates differing slightly from those in the inner element. Both sets of fuel plates contain U 3 O 8 powder as the fuel, dispersed in an aluminum powder matrix and clad with aluminum. Procedures for manufacturing and inspection of the fuel elements are described and illustrated

Fabrication procedures for manufacturing High Flux Isotope Reactor fuel elements - 2

Energy Technology Data Exchange (ETDEWEB)

Knight, R.W.; Morin, R.A.

1999-12-01

The original fabrication procedures written in 1968 delineated the manufacturing procedures at that time. Since 1968, there have been a number of procedural changes. This rewrite of the fabrication procedures incorporates these changes. The entire fuel core of this reactor is made up of two fuel elements. Each element consists of one annular array of fuel plates. These annuli are identified as the inner and outer fuel elements, since one fits inside the other. The inner element consists of 171 identical fuel plates, and the outer element contains 369 identical fuel plates differing slightly from those in the inner element. Both sets of fuel plates contain U{sub 3}O{sub 8} powder as the fuel, dispersed in an aluminum powder matrix and clad with aluminum. Procedures for manufacturing and inspection of the fuel elements are described and illustrated.

Fabrication of metallic channel-containing UO2 fuels

International Nuclear Information System (INIS)

Yang, Jae Ho; Song, Kun Woo; Kim, Keon Sik; Jung, Youn Ho

2004-01-01

The uranium dioxide is widely used as a fuel material in the nuclear industry, owing to many advantages. But it has a disadvantage of having the lowest thermal conductivity of all kinds of nuclear fuels; metal, carbide, nitride. It is well known that the thermal conductivity of UO 2 fuel is enhanced by making, so called, the CERMET (ceramic-metal) composite which consists of both continuous body of highly thermal-conducting metal and UO 2 islands. The CERMET fuel fabrication technique needs metal phase of at least 30%, mostly more than 50%, of the volume of the pellet in order to keep the metal phase interconnected. This high volume fraction of metal requires such a high enrichment of U that the parasitic effect of metal should be compensated. Therefore, it is attractive to develop an innovative composite fuel that can form continuous metal phase with a small amount of metal. In this investigation, a feasibility study was made on how to make such an innovative fuel. Candidate metals (W, Mo, Cr) were selected, and fabrication process was conceptually designed from thermodynamic calculations. We have experimentally found that a metal phase envelops perfectly UO 2 grains, forming continuous channel throughout the pellet, and improving the thermal conductivity of pellet