WorldWideScience

Sample records for leachability metal corrosion

  1. Biologics formulation factors affecting metal leachables from stainless steel.

    Science.gov (United States)

    Zhou, Shuxia; Schöneich, Christian; Singh, Satish K

    2011-03-01

    An area of increasing concern and scientific scrutiny is the potential contamination of drug products by leachables entering the product during manufacturing and storage. These contaminants may either have a direct safety impact on the patients or act indirectly through the alteration of the physicochemical properties of the product. In the case of biotherapeutics, trace amounts of metal contaminants can arise from various sources, but mainly from contact with stainless steel (ss). The effect of the various factors, buffer species, solution fill volume per unit contact surface area, metal chelators, and pH, on metal leachables from contact with ss over time were investigated individually. Three major metal leachables, iron, chromium, and nickel, were monitored by inductively coupled plasma-mass spectrometry because they are the major components of 316L ss. Iron was primarily used to evaluate the effect of each factor since it is the most abundant. It was observed that each studied factor exhibited its own effect on metal leachables from contact with ss. The effect of buffer species and pH exhibited temperature dependence over the studied temperature range. The metal leachables decreased with the increased fill volume (mL) per unit contact ss surface area (cm(2)) but a plateau was achieved at approximately 3 mL/cm(2). Metal chelators produced the strongest effect in facilitating metal leaching. In order to minimize the metal leachables and optimize biological product stability, each formulation factor must be evaluated for its impact, to balance its risk and benefit in achieving the target drug product shelf life.

  2. Leachability of heavy metals from solidified sludge

    Institute of Scientific and Technical Information of China (English)

    ZHANG HuYuan; WANG Bao; DONG XingLing; FENG Lei; FAN ZhiMing

    2009-01-01

    Solidified sludge undergoes progressive depletion of the alkalinity materials under natural weathering condition and releases out of heavy metals. The leaching of heavy metals from solidified sewage sludge was studied by acid neutralization capacity (ANC) test and flow-through leaching test. The results of ANC test showed that heavy metals release at high concentration when the pH of extract lowers than 6. The disintegration of solidified sludge and the transformation of heavy metals are the main reasons for the resolubilisation of contaminants. Flow-through leaching test indicated that leaching of heavy metals from solidified sludge occurs in a slow way. A mathematical model has been developed to predict the stabilization time of heavy metals in solidified sludge. The research results showed that decreasing hydraulic conductivity is more important than cement addition for controlling the release of heavy metals from solidified sludge.

  3. Corrosion-resistant metal surfaces

    Science.gov (United States)

    Sugama, Toshifumi [Wading River, NY

    2009-03-24

    The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

  4. Mechanisms of metal dusting corrosion

    DEFF Research Database (Denmark)

    Hummelshøj, Thomas Strabo

    In this thesis the early stages of metal dusting corrosion is addressed; the development of carbon expanded austenite, C, and the decomposition hereof into carbides. Later stages of metal dusting corrosion are explored by a systematic study of stainless steel foils exposed to metal dusting...... influence of oxygen and carbon on the metal dusting corrosion is explored. The results indicate that exposure to metal dusting conditions have a detrimental effect on the resistance against oxidation and, conversely, that exposure to oxidation has a detrimental effect on the resistance towards metal dusting....... Consequently, a combination of carburizing and oxidizing conditions has a strong mutual catalyzing effect on the metal dusting corrosion....

  5. Leachability of metals from gold tailings by rainwater: an ...

    African Journals Online (AJOL)

    2016-01-01

    Jan 1, 2016 ... ing in mobilisation of metals and large quantities of sulphate. Rainwater is the .... sulphate minerals, such as gypsum (CaSO4∙2H2O) and pickeringite .... removal of calcium from the original leaching solution, result- ing in a ...

  6. Assessment of heavy metals leachability from traditional clay pots ...

    African Journals Online (AJOL)

    Leachate from the clay raw pulp material was initially analysed for heavy metals ... Cd, Fe and Zn. Results of this study showed that Pb, Cd and Fe were transferred ... are different from regions to region and the techniques of making them differ, ...

  7. Biotherapeutic formulation factors affecting metal leachables from stainless steel studied by design of experiments.

    Science.gov (United States)

    Zhou, Shuxia; Evans, Brad; Schöneich, Christian; Singh, Satish K

    2012-03-01

    Trace amounts of metals are inevitably present in biotherapeutic products. They can arise from various sources. The impact of common formulation factors such as protein concentration, antioxidant, metal chelator concentration and type, surfactant, pH, and contact time with stainless steel on metal leachables was investigated by a design of experiments approach. Three major metal leachables, iron, chromium, and nickel were monitored by inductively coupled plasma-mass spectrometry. It was observed that among all the tested factors, contact time, metal chelator concentration, and protein concentration were statistically significant factors with higher temperature resulting in higher levels of leached metals. Within a pH range of 5.5-6.5, solution pH played a minor role for chromium leaching at 25°C. No statistically significant difference was observed due to type of chelator, presence of antioxidant, or surfactant. In order to optimize a biotherapeutic formulation to achieve a target drug product shelf life with acceptable quality, each formulation component must be evaluated for its impact.

  8. Corrosion-resistant metallic coatings

    OpenAIRE

    F. Presuel-Moreno; M.A. Jakab; N. Tailleart; Goldman, M.; J. R. Scully

    2008-01-01

    We describe recent computational and experimental studies on the corrosion properties of metallic coatings that can be tailored (tuned) to deliver up to three corrosion-inhibiting functions to an underlying substrate. Attributes are tuned by a selection of alloy compositions and nanostructures, ideally in alloy systems that offer flexibility of choice to optimize the corrosion-resisting properties. An amorphous Al-based coating is tuned for corrosion protection by on-demand release of ionic i...

  9. Effects of lime on bioavailability and leachability of heavy metals during agitated pile composting of water hyacinth.

    Science.gov (United States)

    Singh, Jiwan; Kalamdhad, Ajay S

    2013-06-01

    In the present study composting of water hyacinth was done with cattle manure and saw dust (6:3:1) ratio and effects of addition of lime (1%, 2% and 3%) on heavy metal bioavailability and leachability was evaluated during 30 days of composting period. The changes in temperature, pH, electrical conductivity (EC), organic matter and extractable heavy metal contents were measured. Results showed that the total concentration of heavy metals was increased during the composting process. Due to addition of lime initial pH of the compost was raised effectively, caused a decrease in water soluble, diethylene triamine pentracetic acid (DTPA) and toxicity characteristics leaching procedure (TCLP) extractable metal contents in the final compost. Water soluble metals (Ni, Pb and Cd) and DTPA extractable metals (Pb and Cd) were not detected during water soluble fraction. Addition of lime significantly reduced the bioavailability and leachability of heavy metals during water hyacinth composting process.

  10. Chemical fraction, leachability, and bioaccessibility of heavy metals in contaminated soils, Northeast China.

    Science.gov (United States)

    Yutong, Zong; Qing, Xiao; Shenggao, Lu

    2016-12-01

    Heavy metals in urban soils may pose risks to both urban environment and human health. However, only a fraction of heavy metals in soil is mobile and/or bioavailable for plant uptake and human ingestion. This study evaluates the chemical fraction and potential mobility and bioaccessibility of heavy metals (Cd, Cr, Cu, Pb, and Zn) in the contaminated urban topsoils from steel-industrial city (Anshan), Northeastern China. Chemical forms of heavy metals in soils are determined using Tessier sequential extraction technique. The toxicity characteristic leaching procedure (TCLP), ethylenediaminetetraacetic acid (EDTA), and US Pharmacopeia methodology (USPM) are used to determine the operationally defined potentially mobile and bioaccessible metal fractions, respectively. Sequential extraction results show that Cd has the highest percentage of exchangeable form, whereas Cr primarily exists in residual form. The non-residual fraction of heavy metals increases in the order of Cr metals evaluated by TCLP test indicates that Cd, Zn, Cu, and Pb have much higher mobile than Cr. The bioavailability of heavy metals determined by EDTA extraction decreases in the order of Pb > Cu ≅ Zn > Cd > Cr. The order of bioaccessibility determined by USPM extraction is Pb = Cu > Zn > Cd > Cr. The Cr exhibits the lowest leachability and bioaccessibility among the investigated metals. The Pb has the highest bioaccessibility, indicating higher potential hazard for the human health. There are significant relationships between the EDTA- and USPM-extractable metals (Cd, Cu, Pb, and Zn) and the sum of first three steps of sequential extraction. Highly significant correlation is found between amounts of EDTA-extractable Cd, Cu, Pb, and Zn and USPM-extractable metals. The result suggests that EDTA extraction can be helpful to estimate the bioaccessibility of heavy metals for human ingestion. Introduction of mobile and human bioaccessible concentrations into risk assessments can give more realistic

  11. The characterization of total and leachable metals in foundry molding sands.

    Science.gov (United States)

    Dungan, Robert S; Dees, Nikki H

    2009-01-01

    Waste molding sands from the foundry industry have been successfully used as a component in manufactured soils, but concern over metal contamination must be addressed before many states will consider this beneficial use. Since there is little data available on this topic, the purpose of this study was to characterize total and leachable metals from waste molding sands. A total elemental analysis for Ag, Al, As, B, Ba, Be, Cd, Co, Cr, Cu, Fe, Mg, Mn, Mo, Ni, Pb, Sb, V, and Zn was conducted on 36 clay-bonded and seven chemically bonded molding sands. Total metal concentrations in the molding sands were similar to those found in agricultural soils. The leaching of metals (i.e. Ag, As, Ba, Be, Cd, Cr, Cu, Ni, Pb, Sb, and Zn) was assessed via the toxicity characteristic leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and ASTM water leach test. Based on the TCLP data, none of the 43 molding sands would meet the Resource Conservation and Recovery Act (RCRA) characteristic for toxicity due to high Ag, As, Ba, Cd, Cr, and Pb. Compared to the TCLP results, the metal concentrations were generally lower in the SPLP and ASTM extracts, which is likely related to the buffering capacity of the extraction fluids.

  12. Leachability of protein and metals incorporated into aquatic invertebrates: are species and metals-exposure history important?

    Science.gov (United States)

    Meyer, J.S.; Suedkamp, M.J.; Morris, J.M.; Farag, A.M.

    2005-01-01

    To partially simulate conditions in fish intestinal tracts, we leached six groups of metals-contaminated invertebrates at pH 2 and pH 7, and analyzed the concentrations of four metals (Cd, Cu, Pb, and Zn) and total protein in the leachates. Four of the groups of invertebrates were benthic macroinvertebrates collected from metals-contaminated rivers (the Clark Fork River in Montana and the Coeur d’Alene River in Idaho, USA); the other two groups of invertebrates (one of which was exposed to metals in the laboratory) were laboratory-reared brine shrimp (Artemia sp.). Additionally, we fractionated the pH 2 leachates using size-exclusion chromatography (SEC). Protein content was 1.3 to 1.4× higher in Artemia than in the benthic macroinvertebrates, and leachability of metals and protein differed considerably among several of the groups of invertebrates. In SEC fractions of the pH 2 leachates from both groups of Artemia, Cu and protein co-eluted; however, Cu and protein did not co-elute in SEC fractions of the leachates from any of the benthic macroinvertebrate groups. Although none of the other three metals co-eluted with protein in any of the pH 2 leachates, one or more of the metals co-eluted with lower-molecular-weight molecules in the leachates from all of the groups of invertebrates. These results suggest fundamental differences in metal-binding properties and protein leachability among some invertebrates. Thus, different invertebrates and different histories of metals exposure might lead to different availability of metals and protein to predators.

  13. Corrosion-resistant metallic coatings

    Directory of Open Access Journals (Sweden)

    F. Presuel-Moreno

    2008-10-01

    Full Text Available We describe recent computational and experimental studies on the corrosion properties of metallic coatings that can be tailored (tuned to deliver up to three corrosion-inhibiting functions to an underlying substrate. Attributes are tuned by a selection of alloy compositions and nanostructures, ideally in alloy systems that offer flexibility of choice to optimize the corrosion-resisting properties. An amorphous Al-based coating is tuned for corrosion protection by on-demand release of ionic inhibitors to protect defects in the coating, by formation of an optimized barrier to local corrosion in Cl− containing environments, as well as by sacrificial cathodic prevention. Further progress in this field could lead to the design of the next generation of adaptive or tunable coatings that inhibit corrosion of underlying substrates.

  14. Sorption kinetics and leachability of heavy metal from the contaminated soil amended with immobilizing agent (humus soil and hydroxyapatite).

    Science.gov (United States)

    Chaturvedi, Pranav Kumar; Seth, Chandra Shekhar; Misra, Virendra

    2006-08-01

    Release of heavy metals onto the soil as a result of agricultural and industrial activities may pose a serious threat to the environment. This study investigated the kinetics of sorption of heavy metals on the non-humus soil amended with (1:3) humus soil and 1% hydroxyapatite used for in situ immobilization and leachability of heavy metals from these soils. For this, a batch equilibrium experiment was performed to evaluate metal sorption in the presence of 0.05 M KNO(3) background electrolyte solutions. The Langmuir isotherms applied for sorption studies showed that the amount of metal sorbed on the amended soil decreased in the order of Pb(2+)>Zn(2+)>Cd(2+). The data suggested the possibility of immobilization of Pb due to sorption process and immobilization of Zn and Cd by other processes like co-precipitation and ion exchange. The sorption kinetics data showed the pseudo-second-order reaction kinetics rather than pseudo-first-order kinetics. Leachability study was performed at various pHs (ranging from 3 to 10). Leachability rate was slowest for the Pb(2+) followed by Zn(2+) and Cd(2+). Out of the metal adsorbed on the soil only 6.1-21.6% of Pb, 7.3-39% of Zn and 9.3-44.3% of Cd leached out from the amended soil.

  15. Physicochemical properties and heavy metals leachability of fly ash from coal-fired power plant

    Institute of Scientific and Technical Information of China (English)

    Xiang Wei; Han Baoping; Zhou Dong; Nzihou Ange

    2012-01-01

    The physicochemical properties of fly ash from two kinds of coal-fired power plants were studied.Three aspects were examined:the micro-morphology,the mineral composition and the content of heavy met als.The results show that the fly ash from plants using a circulating fluidized bed are more irregular particles,while the particles from the plants using a pulverized coal-fired boiler are mainly spherical in shape.Quartz and mullite are the main crystalline phases in the ash.Clearly,both the technology and the coal used by a power plant can influence the mineral composition of the ash.The mineral composition of fly ash from a circulating fluidized bed is more complex than that from a pulverized coal-fired boiler.The quantity of elements found in the fly ash is greater than that found in the bottom ash for the same plant.Heavy metals are likely to be enriched in the fly ash.Heavy metal leachability was studied using two leaching methods.The results indicate that most of the heavy metals that leached during either batch leaching or column leaching experiments did not exceed the related maximum concentration standards.But Ni concentrations in the leachates from both batch and column tests exceed the standard.The highest excess rates in both tests were 572% and 497%,which levels might threaten the environment.

  16. Trace metal enrichments in core sediments in Muthupet mangroves, SE coast of India: Application of acid leachable technique

    Energy Technology Data Exchange (ETDEWEB)

    Janaki-Raman, D. [Department of Geology, School of Earth and Atmospheric Sciences, University of Madras, Guindy Campus, Chennai - 600 025 (India); Jonathan, M.P. [Centro de Investigaciones en Ciencias de la Tierra, Universidad Autonoma del Estado de Hidalgo, Ciudad Universitaria, Carretera Pachuca-Tulancingo Km. 4.5, Pachuca, Hidalgo, C. Postal. 42184 (Mexico)]. E-mail: mp_jonathan7@yahoo.com; Srinivasalu, S. [Department of Geology, Anna University, Chennai - 600 025 (India); Armstrong-Altrin, J.S. [Centro de Investigaciones en Ciencias de la Tierra, Universidad Autonoma del Estado de Hidalgo, Ciudad Universitaria, Carretera Pachuca-Tulancingo Km. 4.5, Pachuca, Hidalgo, C. Postal. 42184 (Mexico); Mohan, S.P. [Department of Geology, School of Earth and Atmospheric Sciences, University of Madras, Guindy Campus, Chennai - 600 025 (India); Ram-Mohan, V. [Department of Geology, School of Earth and Atmospheric Sciences, University of Madras, Guindy Campus, Chennai - 600 025 (India)

    2007-01-15

    Core sediments from Mullipallam Creek of Muthupet mangroves on the southeast coast of India were analyzed for texture, CaCO{sub 3}, organic carbon, sulfur and acid leachable trace metals (Fe, Mn, Cr, Cu, Ni, Co, Pb, Zn and Cd). Textural analysis reveals a predominance of mud while CaCO{sub 3} indicates dissolution in the upper half of the core, and reprecipitation of carbonates in reduction zones. Trace metals are diagenetically modified and anthropogenic processes control Pb and, to some extent, Ni, Zn and Fe. A distinct event is identified at 90 cm suggesting a change in deposition. Strong relationship of trace metals with Fe indicates that they are associated with Fe-oxyhydroxides. The role of carbonates in absorbing trace metals is evident from their positive relationship with trace metals. Comparison of acid leachable trace metals indicates increase in concentrations in the study area and the sediments act as a sink for trace metals contributed from multiple sources. - Natural and anthropogenic trace metals afeecting mangrove sediments.

  17. Corrosion resistant metallic bipolar plate

    Science.gov (United States)

    Brady, Michael P.; Schneibel, Joachim H.; Pint, Bruce A.; Maziasz, Philip J.

    2007-05-01

    A corrosion resistant, electrically conductive component such as a bipolar plate for a PEM fuel cell includes 20 55% Cr, balance base metal such as Ni, Fe, or Co, the component having thereon a substantially external, continuous layer of chromium nitride.

  18. Electrochemical corrosion of metallic biomaterials.

    Science.gov (United States)

    Pourbaix, M

    1984-05-01

    Methods of electrochemical thermodynamics (electrode potential-pH equilibrium diagrams) and electrochemical kinetics (polarization curves) may help to understand and predict the corrosion behaviour of metals and alloys in the presence of body fluids. A short review of the literature is given concerning some applications of such methods, both in vitro and in vivo, relating to surgical implants (stainless steels, chromium-cobalt-molybdenum alloys, titanium and titanium alloys) and to dental alloys (silver-tin-copper amalgams, silver-base and gold-base casting alloys, nickel-base casting alloys). Attention is drawn to the necessity of more basic research on crevice- and fretting-corrosion of surgical implant materials and dental alloys, and to the toxicity of corrosion products. A perfect understanding of the exact significance of electrode-potentials is essential for the success of such a task.

  19. Leachability of Arsenic and Heavy Metals from Mine Tailings of Abandoned Metal Mines

    Science.gov (United States)

    Lim, Mihee; Han, Gi-Chun; Ahn, Ji-Whan; You, Kwang-Suk; Kim, Hyung-Seok

    2009-01-01

    Mine tailings from an abandoned metal mine in Korea contained high concentrations of arsenic (As) and heavy metals [e.g., As: 67,336, Fe: 137,180, Cu: 764, Pb: 3,572, and Zn: 12,420 (mg/kg)]. US EPA method 6010 was an effective method for analyzing total arsenic and heavy metals concentrations. Arsenic in the mine tailings showed a high residual fraction of 89% by a sequential extraction. In Toxicity Characteristic Leaching Procedure (TCLP) and Korean Standard Leaching Test (KSLT), leaching concentrations of arsenic and heavy metals were very low [e.g., As (mg/L): 0.4 for TCLP and 0.2 for KSLT; cf. As criteria (mg/L): 5.0 for TCLP and 1.5 for KSLT]. PMID:20049231

  20. Leachability of heavy metals from scrap dirt sampled at two scrap iron and metal recycling facilities

    DEFF Research Database (Denmark)

    Jensen, Dorthe Lærke; Holm, Peter Engelund; Christensen, Thomas Højlund

    2000-01-01

    Column and batch leaching experiments were performed to quantify leaching of heavy metals (Pb, Cu, Cd and Zn) from scrap dirt representing different activities at two iron scrap and metal recycling facilities. The scrap dirt is often found directly upon the bare unprotected soil at recycling...... facilities. In most cases the leaching of heavy metals was modest, within ®ve times the leaching from reference soils, and the concentrations were usually within a factor of 2 of drinking water criteria. The high pH of the scrap dirt samples seemed to control the leaching. However, scrap dirt from car......, at that level, useful for evaluation of leaching potentials from scrap dirt. The experiments showed that scrap dirt at recycling facilities constitutes only a modest leaching problem, but a long-term soil pollution problem from a land-use perspective. Leaching experiments with compost solution indicated...

  1. Corrosion protective coating for metallic materials

    Science.gov (United States)

    Buchheit, Rudolph G.; Martinez, Michael A.

    1998-01-01

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds.

  2. Biobased polymers for corrosion protection of metals

    Science.gov (United States)

    Anticorrosive biobased polymers were developed in our lab. We isolated an exopolysaccharide produced by a microbe that, when coated on metal substrates, exhibited unique corrosion inhibition. Corrosion is a worldwide problem and impacts the economy, jeopardizes human health and safety, and impedes t...

  3. Effects of carbonation on the leachability and compressive strength of cement-solidified and geopolymer-solidified synthetic metal wastes.

    Science.gov (United States)

    Pandey, Bhishan; Kinrade, Stephen D; Catalan, Lionel J J

    2012-06-30

    The effects of accelerated carbonation on the compressive strength and leachability of fly ash-based geopolymer and ordinary portland cement (OPC) doped with Cd(II), Cr(III), Cr(VI), Cu(II), Pb(II) or Zn(II) salts were investigated. Cement was effective at immobilizing Cd, Cr(III), Cu, Pb and Zn under both the Synthetic Precipitation Leaching Procedure (SPLP) and the Toxicity Characteristic Leaching Procedure (TCLP), but ineffective for retaining Cr(VI). Carbonated cement maintained its ability to immobilize Cd, Cr(III), Pb and Zn, but, under acidic TCLP conditions, was much worse at retaining Cu. Geopolymer was effective at immobilizing Cr(III) and Cu, and, to a lesser degree, Cd, Pb and Zn in SPLP leaching tests. Only Cr(III) was immobilized under comparatively acidic TCLP testing conditions. Carbonation did not change the metal retention capacity of the geopolymer matrix. Metal doping caused compressive strengths of both geopolymer and cement to decrease. Carbonation increased the compressive strength of cement, but decreased that of the geopolymer. Geochemical equilibrium modeling provided insight on the mechanisms of metal immobilization.

  4. Electrochemical corrosion testing of metal waste forms

    Energy Technology Data Exchange (ETDEWEB)

    Abraham, D. P.; Peterson, J. J.; Katyal, H. K.; Keiser, D. D.; Hilton, B. A.

    1999-12-14

    Electrochemical corrosion tests have been conducted on simulated stainless steel-zirconium (SS-Zr) metal waste form (MWF) samples. The uniform aqueous corrosion behavior of the samples in various test solutions was measured by the polarization resistance technique. The data show that the MWF corrosion rates are very low in groundwaters representative of the proposed Yucca Mountain repository. Galvanic corrosion measurements were also conducted on MWF samples that were coupled to an alloy that has been proposed for the inner lining of the high-level nuclear waste container. The experiments show that the steady-state galvanic corrosion currents are small. Galvanic corrosion will, hence, not be an important mechanism of radionuclide release from the MWF alloys.

  5. METAL CORROSION IN WATERBORNE PRESERVATIVE- TREATED WOOD

    Directory of Open Access Journals (Sweden)

    Krisdianto Sugiyanto

    2010-12-01

    Full Text Available The rigidity and firmness of wooden construction and furniture those are joined by metal screws depend on corrosion rate of these metals. This paper examines the weight-loss percentage of metal screws used in wood samples that have been treated with water-borne preser vative (i.e.3% borax boric acid and 3% diffusol CB and concurrently investigates the effect of brake fluid on preventing metal corrosion. Wood samples tested included three acacia and one eucalypts wood species which were grouped into sapwood and heartwood containing samples. Wood samples fastened with metal screws were freely suspended in glass jars that contained 25 ml of sulphuric acid (H2SO4 to keep the humidity rate above 90%. After 12 months, the metal screws lost their weight due to the corrosion brought about by the related factors either in separate individual or in combination, which comprised brake and fluid-dipping , wood species, wood portion (sapwood and heartwood, kinds of preser vatives used. Corrosion rates of metal screws fastened in eucalypts wood sample as indicated by the screw-weight loss (i.e. 5.8% was more severe than that fastened in acacia wood. Furthermore, corrosion rate of metal screws as fixed firmly in sapwood sample proceeded faster than that in heartwood. This might be caused by the higher moisture content in sapwood. On the other hand, corrosion rate of the screws as fastened in waterborne-preser vative-treated wood samples was greater than that in non-preser ved wood due to electrokinetic characteristics and ionic potential exhibited by the preser vative thereby intensif ying the screw-corrosion process. Meanwhile, less severe corrosion was obser ved and recorded on the screws pre-dipped in brake fluid compared to those on the non-dipped screws

  6. Distribution, bioavailability, and leachability of heavy metals in soil particle size fractions of urban soils (northeastern China).

    Science.gov (United States)

    Yutong, Zong; Qing, Xiao; Shenggao, Lu

    2016-07-01

    This study examines the distribution, mobility, and potential environmental risks of heavy metals in various particle size fractions of urban soils. Representative urban topsoils (ten) collected from Anshan, Liaoning (northeastern China), were separated into six particle size fractions and their heavy metal contents (Cr, Cu, Cd, Pb, and Zn) were determined. The bioaccessibility and leachability of heavy metals in particle size fractions were evaluated using the toxicity characteristic leaching procedure (TCLP) and ethylenediaminetetraacetic acid (EDTA) extraction, respectively. The results indicated that the contents of five heavy metals (Cd, Cr, Cu, Pb and Zn) in the size fractions increased with the decrease of particle size. The clay fraction of fraction was polluted by heavy metals more seriously than the other size fractions in urban topsoils. Cr also concentrated in the coarse fraction of 2000-1000 μm, indicating a lithogenic contribution. However, the dominant size fraction responsible for heavy metal accumulation appeared to belong to particle fraction of 50-2 μm. The lowest distribution factors (DFs) of heavy metals were recorded in the 2000- to 1000-μm size fraction, while the highest in the clay fraction. The DFs of heavy metals in the clay fraction followed Zn (3.22) > Cu (2.84) > Pb (2.61) > Cr (2.19) > Cd (2.05). The enrichment factor suggested that the enrichment degree of heavy metal increased with the decrease of the particle size, especially for Cd and Zn. The TCLP- and EDTA-extractable concentrations of heavy metals in the clay fraction were relatively higher than those in coarse particles. Cd bioavailability was higher in the clay fraction than in other fractions or whole soils. In contrast, Cr exhibits similar bioaccessibilities in the six size fractions of soils. The results suggested that fine particles were the main sources of potentially toxic metals in urban soils. The variation of heavy metals in various size fractions

  7. Nutrition potential of biogas residues as organic fertilizer regarding the speciation and leachability of inorganic metal elements.

    Science.gov (United States)

    Zhu, Neng-min; Luo, Tao; Guo, Xu-jing; Zhang, Hui; Deng, Yu

    2015-01-01

    Biogas residues (BRs) are prospective organic fertilizer sources for agricultural cultivation. Besides N and P, however, other inorganic metal elements, such as K, Fe, Cu, Zn and so on, also affect the nutritional level of BRs significantly. In this study, a sequential extraction procedure (SEP) combined with a toxicity characteristic leaching procedure (TCLP) was conducted to investigate the speciation and leachability of metal components in BRs. The results showed that element K was the most effective nutrient component due to its largest available fraction and highest mobility factor (MF) of 78.4, whereas phytotoxic Al was the most stable and inert element in terms of its 96.68% residual fraction. Ca and Mg could be viewed as potential nutrient sources because their MFs exceeded 60. TCLP results revealed that these BRs could be classed as non-toxic organic waste but Cu and Zn should be paid more attention in that their total contents were beyond the permissible values. Meanwhile, more concerns should be given to Ni and Pb due to their large TCLP extractable fraction. In conclusion, these BRs can be used as a prospective nutrient pool for agricultural cultivation. SEP combined with TCLP can be effectively applied for assessing the nutrient level of the BRs as organic fertilizer for agricultural use.

  8. Fatigue and Corrosion in Metals

    CERN Document Server

    Milella, Pietro Paolo

    2013-01-01

    This textbook, suitable for students, researchers and engineers, gathers the experience of more than 20 years of teaching fracture mechanics, fatigue and corrosion to professional engineers and running experimental tests and verifications to solve practical problems in engineering applications. As such, it is a comprehensive blend of fundamental knowledge and technical tools to address the issues of fatigue and corrosion. The book initiates with a systematic description of fatigue from a phenomenological point of view, since the early signs of submicroscopic damage in few surface grains and continues describing, step by step, how these precursors develop to become mechanically small cracks and, eventually, macrocracks whose growth is governed by fracture mechanics. But fracture mechanics is also introduced to analyze stress corrosion and corrosion assisted fatigue in a rather advanced fashion. The author dedicates a particular attention to corrosion starting with an electrochemical treatment that mechanical e...

  9. Stabilization/solidification of heavy metals in sludge ceramsite and leachability affected by oxide substances.

    Science.gov (United States)

    Xu, Guoren; Zou, Jinlong; Li, Guibai

    2009-08-01

    To investigate stabilization of heavy metals in ceramsite made from wastewater treatment sludge (WWTS) and drinking water treatment sludge (DWTS), leaching tests were conducted to find out the effect of SiO2:Al2O3, acidic oxides (SiO2 and Al2O3), Fe2O3: CaO:MgO, and basic oxides (Fe2O3, CaO, and MgO) on the binding ability of heavy metals. Results show that as ratios of SiO2: Al2O3 decrease, leaching contents of Cu and Pb increase, while leaching contents of Cd and Cr first decrease and then increase; under the variation of Fe2O3:CaO:MgO (Fe2O3 contents decrease), leaching contents of Cd, Cu, and Pb increase, while leaching contents of Cr decrease. Acidic and basic oxide leaching results show that higher contents of Al2O3, Fe2O3, and MgO are advantageous to improve the stability of heavy metals, while the binding capacity for Cd, Cu, and Pb is significantly reduced at higher contents of SiO2 and CaO. The solidifying efficiencies of heavy metals are improved by crystallization, and the main compounds in ceramsite are crocoite, chrome oxide, cadmium silicate, and copper oxide. These results can be considered as a basic understanding for new technologies of stabilization of heavy metals in heavily polluted WWTS.

  10. Comparisons of metal leachability for various wastes by extraction and leaching methods.

    Science.gov (United States)

    Chang, E E; Chiang, P C; Lu, P H; Ko, Y W

    2001-10-01

    The objective of this research was to evaluate three extraction tests, i.e., toxicity characteristic leaching procedures (TCLP), extraction procedure (EP), and American Society for Testing and Materials (ASTM) methods, for their ability to extract metals in chemical sludge and incineration bottom ash, in terms of the precision of analytical results. Typical chemical sludges, including the electroplating and dye-stuff sludges, the municipal solid waste incineration bottom ash, the leather debris, and the steel-mill bottom residue containing Cd, Cr, Cu, Pb, and Zn were prepared for the lysimetry test (dynamic testing) to compare with the extraction results. Results show that for bottom residue and dye-stuff sludge, the concentration of metal leached was almost the same between the lysimetry leaching and the TCLP tests. The metal concentration followed the order: TCLP approximately = EP > ASTM. TCLP and EP exhibited almost the same relative standard deviation (RSD) value. Therefore, the results of the TCLP tests for bottom residue and dye-stuff sludge, which have a low metal content and alkalinity, can be used to estimate the metal concentration leached by typical acid rain in Taiwan; whereas the ASTM extraction test may be a better indicator of the lysimetry test.

  11. Corrosion of metals in molten salts

    Energy Technology Data Exchange (ETDEWEB)

    Vossen, J.P.T.

    1991-05-15

    Part 1 of this report describes the results of a literature study on the corrosion behavior of metals in molten carbonates. The results form the basis for a doctorate study related to improving the durability of metal separator plates for molten carbonate fuel cells. To gain a better understanding also the literature on corrosion in molten sulfates has been reviewed, the results of which are summarized in Part 2 of this report. For each part a separate abstract has been prepared. 83 figs., 23 tabs., 1 app., 78 refs.

  12. Mobilities and leachabilities of heavy metals in sludge with humus soil

    Institute of Scientific and Technical Information of China (English)

    Rui Zhu; Min Wu; Jian Yang

    2011-01-01

    Chemical forms of Zn, Ni, Cu, and Pb in municipal sewage sludge were investigated by adding humus soil to sludge and by performing sequential extraction procedures.In the final sludge mixtures, Zn and Ni were mainly found in Fe/Mn oxide-bound (F3) and organic matter/sulfide-bound (F4) forms.For Zn, exchangeable (F1), carbonate-bound (F2), and F3 forms were transformed to F4 and residual forms (F5).For Ni, F1 and F2 forms were transformed to Fl, F2, and F3 forms.Both Cu and Pb were strongly associated with the stable forms F4 and F5.For Cu, F2 and F3 forms were major contributors, while for Pb, F3 and F4 forms were major contributors to F5.Humus soil dosage and pH conditions in the sludge were strongly correlated with the forms of heavy metals.Five forms were used to evaluate metal mobilities in the initial and final sludge mixtures.The mobilities of the four heavy metals studied decreased after 28 days.The metal mobilities in the final sludge mixtures were ranked in the following order: Ni > Zn > Cu = Pb.Leaching tests showed that the mobilities of Zn and Ni in lower pH conditions (pH 4) were higher than those in higher pH conditions (pH 8).

  13. Mobilities and leachabilities of heavy metals in sludge with humus soil.

    Science.gov (United States)

    Zhu, Rui; Wu, Min; Yang, Jian

    2011-01-01

    Chemical forms of Zn, Ni, Cu, and Pb in municipal sewage sludge were investigated by adding humus soil to sludge and by performing sequential extraction procedures. In the final sludge mixtures, Zn and Ni were mainly found in Fe/Mn oxide-bound (F3) and organic matter/sulfide-bound (F4) forms. For Zn, exchangeable (F1), carbonate-bound (F2), and F3 forms were transformed to F4 and residual forms (F5). For Ni, F1 and F2 forms were transformed to F1, F2, and F3 forms. Both Cu and Pb were strongly associated with the stable forms F4 and F5. For Cu, F2 and F3 forms were major contributors, while for Pb, F3 and F4 forms were major contributors to F5. Humus soil dosage and pH conditions in the sludge were strongly correlated with the forms of heavy metals. Five forms were used to evaluate metal mobilities in the initial and final sludge mixtures. The mobilities of the four heavy metals studied decreased after 28 days. The metal mobilities in the final sludge mixtures were ranked in the following order: Ni > Zn > Cu = Pb. Leaching tests showed that the mobilities of Zn and Ni in lower pH conditions (pH 4) were higher than those in higher pH conditions (pH 8).

  14. CORROSION RESISTANT JACKETED METAL BODY

    Science.gov (United States)

    Brugmann, E.W.

    1958-08-26

    Reactor faul elements of the elongated cylindrical type which are jacketed in a corrosion resistant material are described. Each feel element is comprised of a plurality of jacketed cylinders of fissionable material in end to end abutting relationship, the jackets being welded together at their adjoining ends to retain the individual segments together and seat the interior of the jackets.

  15. Anomalous dissolution of metals and chemical corrosion

    Directory of Open Access Journals (Sweden)

    DRAGUTIN M. DRAZIC

    2005-03-01

    Full Text Available An overview is given of the anomalous behavior of some metals, in particular Fe and Cr, in acidic aqueous solutions during anodic dissolution. The anomaly is recognizable by the fact that during anodic dissolutionmore material dissolves than would be expected from the Faraday law with the use of the expected valence of the formed ions. Mechanical disintegration, gas bubble blocking, hydrogen embrittlement, passive layer cracking and other possible reasons for such behavior have been discussed. It was shown, as suggested by Kolotyrkin and coworkers, that the reason can be, also, the chemical reaction in which H2O molecules with the metal form metal ions and gaseous H2 in a potential independent process. It occurs simultaneously with the electrochemical corrosion process, but the electrochemical process controls the corrosion potential. On the example of Cr in acid solution itwas shown that the reason for the anomalous behavior is dominantly chemical dissolution, which is considerably faster than the electrochemical corrosion, and that the increasing temperature favors chemical reaction, while the other possible reasons for the anomalous behavior are of negligible effect. This effect is much smaller in the case of Fe, but exists. The possible role of the chemical dissolution reacton and hydrogen evolution during pitting of steels and Al and stress corrosion cracking or corrosion fatigue are discussed.

  16. Evaluation of the leachability of heavy metals from cement-based materials.

    Science.gov (United States)

    Dell'Orso, Marcello; Mangialardi, Teresa; Paolini, Antonio Evangelista; Piga, Luigi

    2012-08-15

    A new leaching test on comminuted (0.125-2.0mm gradation) cementitious matrices, designated as Modified-Pore Water (M-PW) test, was developed to evaluate the effect of varying leachate pH (4-12.8) and/or liquid-to-solid, L/S, ratio (0.6-50 dm(3)/kg) on the availability factor, F(AV), of heavy metals. The M-PW test was applied to leaching of lead and zinc ions from ground Portland cement mortar incorporating Municipal Solid Waste Incinerator (MSWI) fly ash. Correlation of M-PW test results (F(AV)-L/S data) allowed the determination of the pore-liquid availability factor, F(AVP), at different leachate pHs. These F(AVP) values were utilized, in conjunction with a kinetic pseudo-diffusional model, to evaluate the leaching behavior of monolithic mortar specimens subjected to dynamic leaching tests (constant leachant pH 4 or 6).A good agreement was found between the effective diffusion coefficients, D(e), of lead and zinc ions calculated by such a methodological approach and those obtained from recognized microstructural models. In contrast, no satisfactory agreement was found when these D(e) values were compared with the ones calculated from the results of other availability tests on granular solid samples (NEN 7341 and AAT tests).

  17. Reference Electrodes in Metal Corrosion

    Directory of Open Access Journals (Sweden)

    S. Szabó

    2010-01-01

    Full Text Available With especial regard to hydrogen electrode, the theoretical fundamentals of electrode potential, the most important reference electrodes and the electrode potential measurement have been discussed. In the case of the hydrogen electrode, it have been emphasised that there is no equilibrium between the hydrogen molecule (H2 and the hydrogen (H+, hydronium (H3O+ ion in the absence of a suitable catalyst. Taking into account the practical aspects as well, the theorectical basis of working of hydrogen, copper-copper sulphate, mercury-mercurous halide, silver-silver halide, metal-metal oxide, metal-metal sulphate and “Thalamid” electrodes, has been discussed.

  18. Microorganisms as potential corrosion inhibitors of metallic materials

    Directory of Open Access Journals (Sweden)

    Tasić Žaklina Z.

    2016-01-01

    Full Text Available Corrosion presents the destruction of materials through chemical or electrochemical interactions with their environment. Interactions between the metal surface and bacterial cells or products of their metabolic activities can lead to microbially-influenced corrosion. Also, it is known that certain microorganisms can contribute to corrosion inhibition. In accordance to that, the literature dealing with the application of different microorganisms as a potentialy corrosion inhibitors of metals is investigated. Different bacterial strains as a corrosion inhibitor of a metalic materials are examined. Further, the role of extracellular polymeric substances in corrosion behavior of metals is emphasized. Based on the data presented in this work, it can be said that inhibition efficiency depends on microorganism as well as type of metal. Also, it is presented that some bacterial species can be used as a good corrosion inhibitor instead of toxic organic compounds.

  19. Corrosion Protection of Metal Matrix Composites

    Science.gov (United States)

    1990-04-01

    2, 162 (1986). 8. B. R. W. Hinton, D. R. Arnott, and N. E. Ryan, Metals Forum, Z, 211,(1984) 9. Ullmann , Fritz, "Ullmann’s Encyclopedia of Industrial ... Chemistry ", (1985). 10. F. Keller, M. S . Hunter, and 0. L. Robinson, J. Electrochem Soc., IM0, 411 0 (1953) 11. F. Mansfeld, S . Lin, S . Kim, and H...OIC FILE COPY "/9° * AD-A222 951 CORROSION PROTECTION OF METAL MATRIX COMPOSITES 0 FINAL REPORT F. MANSFELD, S . LIN AND H. SHIN APRIL 1990 0 U. S

  20. 77 FR 5813 - Cardiovascular Metallic Implants: Corrosion, Surface Characterization, and Nickel Leaching...

    Science.gov (United States)

    2012-02-06

    ... HUMAN SERVICES Food and Drug Administration Cardiovascular Metallic Implants: Corrosion, Surface... public workshop entitled ``Cardiovascular Metallic Implants: Corrosion, Surface Characterization, and... implants are made of metals and may be susceptible to corrosion, it is unclear whether the...

  1. A physical corrosion model for bioabsorbable metal stents.

    Science.gov (United States)

    Grogan, J A; Leen, S B; McHugh, P E

    2014-05-01

    Absorbable metal stents (AMSs) are an emerging technology in the treatment of heart disease. Computational modelling of AMS performance will facilitate the development of this technology. In this study a physical corrosion model is developed for AMSs based on the finite element method and adaptive meshing. The model addresses a gap between currently available phenomenological corrosion models for AMSs and physical corrosion models that have been developed for more simple geometries than those of a stent. The model developed in this study captures the changing surface of a corroding three-dimensional AMS structure for the case of diffusion-controlled corrosion. Comparisons are made between model predictions and those of previously developed phenomenological corrosion models for AMSs in terms of predicted device geometry and mechanical performance during corrosion. Relationships between alloy solubility and diffusivity in the corrosion environment and device performance during corrosion are also investigated.

  2. Corrosion behaviour of non-ferrous metals in sea water

    Energy Technology Data Exchange (ETDEWEB)

    Birn, Jerzy; Skalski, Igor [Ship Design and Research Centre, Al. Rzeczypospolitej 8, 80-369 Gdansk (Poland)

    2004-07-01

    caused by a significant difference of corrosion potentials of aluminium alloy and most of metals used in technical applications. Exfoliation is observed mainly in case of Al-Zn-Mg alloys after welding. Corrosion in the presence of OH- ions occurs usually as an effect of application of cathodic protection of aluminium alloys in the over-protected zone. For most of the above mentioned alloys models of corrosion phenomena are presented. Furthermore, the long term prediction of applied alloys life in sea water is discussed. At the end of the paper areas of future studies are presented. (authors)

  3. Physicochemistry, morphology and leachability of selected metals from post-galvanized sewage sludge from screw factory in Łańcut, SE Poland

    Science.gov (United States)

    Galas, Dagmara; Kalembkiewicz, Jan; Sitarz-Palczak, Elżbieta

    2016-12-01

    Morphology, physicochemical properties, chemical composition of post-galvanized sewage sludge from Screw Factory in Łańcut, leachability and mobility of metals has been analyzed. The analyses with the use of scanning electron microscope with an adapter to perform chemical analysis of microsites (EDS) showed that the material is characterized by a high fragmentation and a predominant number of irregularly shaped grains. The sewage sludge is alkaline with a large loss of ignition (34.6%) and small bulk density (< 1 g/cm3). The EDS analyses evidenced presence of oxygen, silicon, calcium, chromium, iron and zinc in all examined areas, and presence of manganese and copper in selected areas indicating a non-uniform distribution of metals in the sewage sludge. Within one-stage mineralization and FAAS technique a predominant share of calcium, zinc and iron in terms of dry matter was recorded in the sewage sludge. The contents of Co, Cr, Cu, K, Mn, Ni and Pb in sewage sludge are below 1%. Evaluation of mobility and leaching of metals in sewage sludge was carried out by means of two parameters: accumulation coefficient of mobile fractions and leaching level related to the mass solubility of sewage sludge. The results indicate that the short-term or long-term storage of not inactivated post-galvanized sewage sludge can result in release of metals.

  4. Physicochemistry, morphology and leachability of selected metals from post-galvanized sewage sludge from screw factory in Łańcut, SE Poland

    Directory of Open Access Journals (Sweden)

    Galas Dagmara

    2016-12-01

    Full Text Available Morphology, physicochemical properties, chemical composition of post-galvanized sewage sludge from Screw Factory in Łańcut, leachability and mobility of metals has been analyzed. The analyses with the use of scanning electron microscope with an adapter to perform chemical analysis of microsites (EDS showed that the material is characterized by a high fragmentation and a predominant number of irregularly shaped grains. The sewage sludge is alkaline with a large loss of ignition (34.6% and small bulk density (< 1 g/cm3. The EDS analyses evidenced presence of oxygen, silicon, calcium, chromium, iron and zinc in all examined areas, and presence of manganese and copper in selected areas indicating a non-uniform distribution of metals in the sewage sludge. Within one-stage mineralization and FAAS technique a predominant share of calcium, zinc and iron in terms of dry matter was recorded in the sewage sludge. The contents of Co, Cr, Cu, K, Mn, Ni and Pb in sewage sludge are below 1%. Evaluation of mobility and leaching of metals in sewage sludge was carried out by means of two parameters: accumulation coefficient of mobile fractions and leaching level related to the mass solubility of sewage sludge. The results indicate that the short-term or long-term storage of not inactivated post-galvanized sewage sludge can result in release of metals.

  5. Corrosion of metal particle and metal evaporated tapes

    Science.gov (United States)

    Speliotis, Dennis E.

    Very high coercivity metal particle (MP) and metal evaporated (ME) tapes are being used in 8mm video and digital audio tape applications, and more recently in digital data recording applications. In view of the inherent susceptibility of such media to environmental corrosion, a number of recent studies have addressed their long term stability and archivability. These studies have used an accelerated corrosion test based either on elevated temperature-humidity or polluting gas atmospheres known as Battelle tests. A comparison of the Battelle test results performed at different laboratories reveals a large variation from one location to another, presumably due to incorrect replication of the Battelle condition. Furthermore, when the Battelle tests are performed on enclosed cartridges, it is quite possible that diffusion limits the penetration of the extremely low concentration polluting gaseous species to the inner layers of the tapes during the short time of the accelerated test, whereas in real life these diffusion limitations may not apply. To avoid this uncertainty, the corrosion behavior of commercial 8mm MP and ME tapes when cassettes without their external plastic cases were exposed to 50 deg C and 80 percent RH for 7.5 weeks is investigated.

  6. Acid-leachable trace metals in sediments from an industrialized region (Ennore Creek) of Chennai City, SE coast of India: An approach towards regular monitoring

    Science.gov (United States)

    Jayaprakash, M.; Jonathan, M. P.; Srinivasalu, S.; Muthuraj, S.; Ram-Mohan, V.; Rajeshwara-Rao, N.

    2008-02-01

    The article presents the results for enrichment of acid-leachable trace metals (ALTMs) from Ennore Creek in north Chennai, a metropolis on the southeast coast of India. ALTMs Fe, Mn, Cr, Cu, Ni, Co, Pb, Zn and Cd along with sediment texture, OC and CaCO 3 were analyzed in surface sediments collected during two different seasons, pre-monsoon (PRM) and post-monsoon (POM) seasons to identify and observe the input of trace metals in the creek from various sources in the city limits. The most prominent feature of the ALTMs is the enrichment of Fe, Cr, Cu, Ni, Pb and Zn in the sediments, which is mainly attributed to the intense industrial activities around Chennai, and to the rapid industrialization policies. The ALTMs also indicate their association with the finer fractions, OC and Fe-Mn oxyhydroxides. The enrichment is very well supported by the correlation, grouping and clustering of ALTMs in statistical analysis. The differential behavior of ALTMs in POM season compared to PRM season is possibly due to the excess level of industrial effluents in the channel feeding Ennore Creek. Comparative results of ALTMs with other estuarine regions also indicate that the study area has been enriched with trace metals during the past two decades. The results of the present study suggest the need for a regular monitoring program which will help to improve the quality of Ennore Creek.

  7. Chapter 23: Corrosion of Metals in Wood Products

    Science.gov (United States)

    Samuel L. Zelinka

    2014-01-01

    The corrosion of metals in contact with wood has been studied for over 80 years, and in most situations wood is not corrosive [1]. Recently, however, the durability of fasteners in preservative--treated wood has become a concern. Changes in legislation and certification in the United States, the European Union, and Australasia have restricted the use of chromated...

  8. Corrosion on the acetabular liner taper from retrieved modular metal-on-metal total hip replacements.

    Science.gov (United States)

    Gascoyne, Trevor C; Dyrkacz, Richard M; Turgeon, Thomas R; Burnell, Colin D; Wyss, Urs P; Brandt, Jan-M

    2014-10-01

    Eight retrieved metal-on-metal total hip replacements displayed corrosion damage along the cobalt-chromium alloy liner taper junction with the Ti alloy acetabular shell. Scanning electron microscopy indicated the primary mechanism of corrosion to be grain boundary and associated crevice corrosion, which was likely accelerated through mechanical micromotion and galvanic corrosion resulting from dissimilar alloys. Coordinate measurements revealed up to 4.3mm(3) of the cobalt-chromium alloy taper surface was removed due to corrosion, which is comparable to previous reports of corrosion damage on head-neck tapers. The acetabular liner-shell taper appears to be an additional source of metal corrosion products in modular total hip replacements. Patients with these prostheses should be closely monitored for signs of adverse reaction towards corrosion by-products.

  9. The Corrosion Protection of Metals by Ion Vapor Deposited Aluminum

    Science.gov (United States)

    Danford, M. D.

    1993-01-01

    A study of the corrosion protection of substrate metals by ion vapor deposited aluminum (IVD Al) coats has been carried out. Corrosion protection by both anodized and unanodized IVD Al coats has been investigated. Base metals included in the study were 2219-T87 Al, 7075-T6 Al, Titanium-6 Al-4 Vanadium (Ti-6Al-4V), 4130 steel, D6AC steel, and 4340 steel. Results reveal that the anodized IVD Al coats provide excellent corrosion protection, but good protection is also achieved by IVD Al coats that have not been anodized.

  10. Corrosion Behavior of Brazed Zinc-Coated Structured Sheet Metal

    Directory of Open Access Journals (Sweden)

    A. Nikitin

    2017-01-01

    Full Text Available Arc brazing has, in comparison to arc welding, the advantage of less heat input while joining galvanized sheet metals. The evaporation of zinc is reduced in the areas adjacent to the joint and improved corrosion protection is achieved. In the automotive industry, lightweight design is a key technology against the background of the weight and environment protection. Structured sheet metals have higher stiffness compared to typical automobile sheet metals and therefore they can play an important role in lightweight structures. In the present paper, three arc brazing variants of galvanized structured sheet metals were validated in terms of the corrosion behavior. The standard gas metal arc brazing, the pulsed arc brazing, and the cold metal transfer (CMT® in combination with a pulsed cycle were investigated. In experimental climate change tests, the influence of the brazing processes on the corrosion behavior of galvanized structured sheet metals was investigated. After that, the corrosion behavior of brazed structured and flat sheet metals was compared. Because of the selected lap joint, the valuation of damage between sheet metals was conducted. The pulsed CMT brazing has been derived from the results as the best brazing method for the joining process of galvanized structured sheet metals.

  11. Analysis on liquid metal corrosion-oxidation interactions

    Energy Technology Data Exchange (ETDEWEB)

    Zhang Jinsuo [International and Nuclear System Engineering, MS K-575, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)], E-mail: jszhang@lanl.gov; Li Ning [International and Nuclear System Engineering, MS K-575, Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)

    2007-11-15

    The interaction between growing surface oxides and flowing liquid metals is of importance in many high temperature applications such as coolant systems using liquid lead or lead bismuth eutectic (LBE) in advanced nuclear energy systems. The impact of flow can manifest through particle erosion, mass transfer corrosion, stress scrape, etc. In the present study, we consider the continuous flow-induced corrosion by dissolution of steel components or dissociation of surface oxides. In oxygen controlled liquid lead or LBE systems, steels exposed to the liquid metals are subject to both oxidation and flow-induced corrosion. It is necessary and important to understand the corrosion-oxidation interactions for selecting structural materials and optimizing operating conditions. A comprehensive theoretical analysis of the key corrosion-oxidation interactions is presented here. Possible corrosion-oxidation mechanisms are considered and the corrosion-oxidation interactions are classified into different regimes. In each regime, a theoretical model is given. Based on the analysis, corrosion-oxidation maps are developed for selecting and optimizing the operation conditions for liquid lead-alloy systems.

  12. Metallic corrosion in the polluted urban atmosphere of Hong Kong.

    Science.gov (United States)

    Liu, Bo; Wang, Da-Wei; Guo, Hai; Ling, Zhen-Hao; Cheung, Kalam

    2015-01-01

    This study aimed to explore the relationship between air pollutants, particularly acidic particles, and metallic material corrosion. An atmospheric corrosion test was carried out in spring-summer 2012 at a polluted urban site, i.e., Tung Chung in western Hong Kong. Nine types of metallic materials, namely iron, Q235 steel, 20# steel, 16Mn steel, copper, bronze, brass, aluminum, and aluminum alloy, were selected as specimens for corrosion tests. Ten sets of the nine materials were all exposed to ambient air, and then each set was collected individually after exposure to ambient air for consecutive 6, 13, 20, 27, 35, 42, 49, 56, 63, and 70 days, respectively. After the removal of the corrosion products on the surface of the exposed specimens, the corrosion rate of each material was determined. The surface structure of materials was observed using scanning electron microscopy (SEM) before and after the corrosion tests. Environmental factors including temperature, relative humidity, concentrations of gaseous pollutants, i.e., sulfur dioxide (SO₂), nitrogen dioxide (NO₂), carbon monoxide (CO), ozone (O₃), and particulate-phase pollutants, i.e., PM₂.₅ (FSP) and PM₁₀ (RSP), were monitored. Correlation analysis between environmental factors and corrosion rate of materials indicated that iron and carbon steel were damaged by both gaseous pollutants (SO₂ and NO₂) and particles. Copper and copper alloys were mainly corroded by gaseous pollutants (SO₂ and O₃), while corrosion of aluminum and aluminum alloy was mainly attributed to NO₂ and particles.

  13. Castable cements to prevent corrosion of metals in molten salts

    Energy Technology Data Exchange (ETDEWEB)

    Gomez-Vidal, J. C.; Morton, E.

    2016-08-01

    Castable cements on metals form a protective barrier that is able to prevent permeation of molten salts towards metallic surfaces. Silica-based castable cements are capable of protecting containment metallic alloys from the corrosive attack of molten chlorides at temperatures as high as 650 degrees C. Boron nitride (BN) blocking the pores in the cured cement prevents permeation of the molten chloride towards the metal surface. The cements tested are not chemically stable in molten carbonates, because the bonding components dissolved into molten carbonates salt. The corrosion rate is 7.72+/-0.32 mm/year for bare stainless steel 347 in molten eutectic NaCl - 65.58 wt% LiCl at 650 degrees C, which is the baseline used for determining how well the cement protects the metallic surfaces from corrosion. In particular the metal fully encapsulated with Aremco 645-N with pores filled with boron nitride immersed in molten eutectic NaCl - 65.58 wt% LiCl at 650 degrees C shows a corrosion rate of 9E-04 mm/year. The present study gives initial corrosion rates. Long-term tests are required to determine if Aremco 645-N with BN coating on metal has long term chemical stability for blocking salt permeation through coating pores.

  14. Effects of drying-wetting and freezing-thawing cycle on leachability of metallic elements in mine soils

    Science.gov (United States)

    Bang, H.; Kim, J.; Hyun, S.

    2016-12-01

    Mine leachate derived from contaminated mine sites with metallic elements can pose serious risks on human society and environment. Only labile fraction of metallic elements in mine soils is subject to leaching and movement by rainfall. Lability of metallic element in soil is a function of bond strengths between metal and soil surfaces, which is influenced by environmental condition (e.g., rainfall intensity, duration, temperature, etc.) The purpose of this study was to elucidate the effects of various climate conditions on the leaching patterns and lability of metallic elements in mine soils. To do this, two mine soils were sampled from two abandoned mine sites located in Korea. Leaching test were conducted using batch decant-refill method. Various climatic conditions were employed in leaching test such as (1) oven drying (40oC) - wetting cycles, (2) air drying (20oC) - wetting cycle, and (3) freezing (-40oC) - thawing cycles. Duration of drying and freezing were varied from 4 days to 2 weeks. Concentration of metallic elements, pH, Eh and concentration of dissolved iron and sulfate in leachate from each leaching process was measured. To identify the changes of labile fraction in mine soils after each of drying or freezing period, sequential extraction procedure (five fraction) was used to compare labile fraction (i.e., F1 + F2) of metallic elements. The concentration of metallic elements in mine leachate was increased after drying and freezing procedure. The amounts of released metallic element from mine soils was changed depending on their drying or freezing period. In addition, labile fraction of metallic elements in soil was also changed after drying and freezing. The changes in labile fraction after drying and freezing might be due to the increased soil surface area by pore water volume expansion. Further study is therefore needed to evaluate the impact of altered physical properties of soils such as hydration of soil surface area and shrinking by drying and

  15. Corrosion of coupled metals in a dental magnetic attachment system.

    Science.gov (United States)

    Iimuro, F T; Yoneyama, T; Okuno, O

    1993-12-01

    Implants and magnetic attachments are becoming widespread in dental treatment. Their associated use, implants and magnetic attachments, can be seen often too. In those cases, it is difficult to avoid coupling of different metals. The corrosion behavior of the metals is expected to be different depending on whether it is found in an isolated or a coupled condition. Potential corrosion couples in a dental magnetic attachment system among titanium, ferromagnetic stainless steel, gold alloy type IV, and gold-silver-palladium alloy were studied by an immersion test in 1% lactic acid for 7 days and potential/current density curves were measured. Corrosion of titanium and ferromagnetic stainless steel seemed to be accelerated by coupling with gold alloys or gold-silver-palladium alloys. On the other hand, the corrosion amount of gold alloy and gold-silver-palladium alloys were attenuated by coupling.

  16. Influence of carbonation under oxy-fuel combustion flue gas on the leachability of heavy metals in MSWI fly ash.

    Science.gov (United States)

    Ni, Peng; Xiong, Zhuo; Tian, Chong; Li, Hailong; Zhao, Yongchun; Zhang, Junying; Zheng, Chuguang

    2017-09-01

    Due to the high cost of pure CO2, carbonation of MSWI fly ash has not been fully developed. It is essential to select a kind of reaction gas with rich CO2 instead of pure CO2. The CO2 uptake and leaching toxicity of heavy metals in three typical types of municipal solid waste incinerator (MSWI) fly ash were investigated with simulated oxy-fuel combustion flue gas under different reaction temperatures, which was compared with both pure CO2 and simulated air combustion flue gas. The CO2 uptake under simulated oxy-fuel combustion flue gas were similar to that of pure CO2. The leaching concentration of heavy metals in all MSWI fly ash samples, especially in ash from Changzhou, China (CZ), decreased after carbonation. Specifically, the leached Pb concentration of the CZ MSWI fly ash decreased 92% under oxy-fuel combustion flue gas, 95% under pure CO2 atmosphere and 84% under the air combustion flue gas. After carbonation, the leaching concentration of Pb was below the Chinese legal limit. The leaching concentration of Zn from CZ sample decreased 69% under oxy-fuel combustion flue gas, which of Cu, As, Cr and Hg decreased 25%, 33%, 11% and 21%, respectively. In the other two samples of Xuzhou, China (XZ) and Wuhan, China (WH), the leaching characteristics of heavy metals were similar to the CZ sample. The speciation of heavy metals was largely changed from the exchangeable to carbonated fraction because of the carbonation reaction under simulated oxy-fuel combustion flue gas. After carbonation reaction, most of heavy metals bound in carbonates became more stable and leached less. Therefore, oxy-fuel combustion flue gas could be a low-cost source for carbonation of MSWI fly ash. Copyright © 2017 Elsevier Ltd. All rights reserved.

  17. Corrosion Behavior of Brazed Zinc-Coated Structured Sheet Metal

    OpenAIRE

    Nikitin, A.; L. Schleuss; R. Ossenbrink; V. Michailov

    2017-01-01

    Arc brazing has, in comparison to arc welding, the advantage of less heat input while joining galvanized sheet metals. The evaporation of zinc is reduced in the areas adjacent to the joint and improved corrosion protection is achieved. In the automotive industry, lightweight design is a key technology against the background of the weight and environment protection. Structured sheet metals have higher stiffness compared to typical automobile sheet metals and therefore they can play an importan...

  18. Corrosion behavior of bulk metallic glasses in different aqueous solutions

    Institute of Scientific and Technical Information of China (English)

    2010-01-01

    The corrosion behavior of as-cast fully amorphous, structural relaxed amorphous and crystallized Fe65.5Cr4Mo4Ga4P12C5B5.5 bulk metallic glasses (BMGs) in NaCl, HCl and NaOH solutions was investigated by electrochemical polarization and immersion methods. X-ray photoelectron spectroscopy measurements was used to analyze the changes of the elements on the alloy surface before and after immersion in various solutions. The corrosion resistance of the Fe65.5Cr4Mo4Ga4P12C5B5.5 BMG was better than its structural relaxation/crystallization counterparts and common alloys (such as stainless steel, carbonized steel, and steel) in the selected aqueous solutions. The high corrosion resistance of this alloy in corrosive solutions leads to the formation of Fe-, Cr- and Mo-enriched protective thin surface films.

  19. Thin Metal Films as Corrosion Indicators

    Science.gov (United States)

    1960-03-01

    used during the preceding two years were replaced by quart glass jars with gasket sealed lids. All electric lead- in entrances were sealed with beeswax ...rinse, and the excess lanolin could be seen to dissolve quite rapidly. Apparently, however, a corrosion inhibiting layer of lanolin remained. At the 40

  20. The Impact of Road Maintenance Substances on Metals Surface Corrosion

    Directory of Open Access Journals (Sweden)

    Jolita Petkuvienė

    2011-04-01

    Full Text Available The purpose of research is to assess changes in the visual metal surface due to the exposure of road maintenance salts and molasses (‘Safecote’. Chlorides of deicing salts (NaCl, CaCl2 are the main agents affecting soil and water resources as well as causing the corrosion of roadside metallic elements. Molasses (‘Safecote’ is offered as an alternative to deice road pavement by minimizing the corrosion of metal elements near the road. A laboratory experiment was carried out to immerse and spray metals with NaCl, CaCl2, NaCl:CaCl2 and NaCl:Safecote solutions. The obtained results showed that NaCl:Safecote solution had the lowest coating with corrosion products (the average 17±4 % of the surface. The solutions of NaCl, CaCl2 and NaCl:CaCl2 had the highest percentage rate of the corrosion product on the metal surface reaching an average of 33±5 %. Article in English

  1. [Biodeterioration and corrosion of metallic implants and prostheses].

    Science.gov (United States)

    López, G D

    1993-01-01

    The use of surgical implants and prosthetic devices to replace the original function of different components of the human biological system is a well established tradition in the history of medicine. Currently, one of the most prevalent points of view in dealing with this subject, is that of biocompatibility of materials of construction and methods of fabrication of these devices, in order to avoid negative impacts on the patient due to failure of implants through degradation mechanisms such as corrosion. This article presents a current general review of the relationship between biocompatibility and deterioration of metallic implants and prosthetic devices, emphasizing the specific forms that corrosion adopts in biological media. The historical perspective shows the consolidation of a tendency towards a more systematic study of these phenomena in recent years, as opposed to trial and error practices that used to be common before the third decade of this century. The understanding of interactions between implants and biological tissue, thus led to some of the most promising current techniques, such as the use of powder metallurgy components to optimize skeletal fixation of implants by means of interstitial bone growth into porous metallic surfaces. The review of metals and alloys currently used for the fabrication of implants shows the amplitude of available technological alternatives, as well as the multiple criteria required to make a good selection for each specific case. Applications and pros and cons of stainless steel, Cr, Ni, Co and Ti alloys, and tantalum are briefly discussed. The introduction to basic concepts of corrosion, serves as a basis for the description of the typical forms that these phenomena adopt in biological media, including pitting, crevice corrosion, fatigue-corrosion, stress corrosion, fretting corrosion, galvanic corrosion, and intergranular corrosion. This review shows that the study of interactions between biological media and metallic

  2. Quantitative analysis of hydrogen gas formed by aqueous corrosion of metallic uranium

    Energy Technology Data Exchange (ETDEWEB)

    Fonnesbeck, J.

    2000-03-20

    Three unirradiated EBR-II blanket fuel samples containing depleted uranium metal were corrosion tested in simulated J-13 well water at 90 C. The corrosion rate of the blanket uranium metal was then determined relative to H{sub 2} formation. Corrosion of one of the samples was interrupted prior to complete oxidation of the uranium metal and the solid corrosion product was analyzed for UO{sub 2} and UH{sub 3}.

  3. Corrosion by a Heavy Metal Oxide Glass

    Institute of Scientific and Technical Information of China (English)

    B.B.Rana

    2005-01-01

    Melts of lead bismuth gallate compositions are highly corrosive and attack on crucibles of different materials. In the present study, corrosion by a base glass (50PbO-30Bi2O3-20Ga2O3 in mole fraction) melted using different crucibles and the effect onUV-VIS and IR edges were studied. By melting the base glass in platinum/2% rhodium, gold zirconia and alumina crucibles showed less effect on the IR edge and therefore shifted the infrared edge to longer wavelength, whereas silica crucible contaminated the glass, causing a severe deterioration in the infrared and hence shifted infrared edge to much shorter wavelength. In the UV-VIS region, base glass melted in platinum/2% rhodium crucible shifted the edge to the longest wavelength whereas silica crucible shifted the edge to shorter wavelength.The contaminants from gold, zirconia and alumina crucibles caused the UV-VIS edge of the base glass to lie between the two extremes of Pt/2% Rh and SiO2 crucibles. The glasses melted in above mentioned crucibles were also characterized with inductively coupled plasma spectroscopy (ICP) analysis to measure the level of contamination from the crucibles. Depending upon crucible used, the colors of glasses obtained ranged from red to yellow.

  4. Corrosion of metals and alloys - Corrosion and fouling in industrial cooling water systems - Part 1: Guidelines for conducting pilot-scale evaluation of corrosion and fouling control additives for open recirculating cooling water systems

    CERN Document Server

    International Organization for Standardization. Geneva

    2006-01-01

    Corrosion of metals and alloys - Corrosion and fouling in industrial cooling water systems - Part 1: Guidelines for conducting pilot-scale evaluation of corrosion and fouling control additives for open recirculating cooling water systems

  5. Environmental and alloying effects on corrosion of metals and alloys

    Science.gov (United States)

    Liang, Dong

    2009-12-01

    In the first part of this project, corrosion studies were carried out on 304L stainless steel samples welded with Cr-free consumables, which were developed to minimize the concentration of chromate species in the weld fume. The corrosion properties of Ni-Cu and Ni-Cu-Pd Gas Tungsten Arc (GTA) welds and Shielded Metal Arc (SMA) welds are comparable to those of welds fabricated with SS308L consumable, which is the standard consumable for welding 304L. Although the breakdown potentials of the new welds from both welding processes are lower than that of the SS308L weld, the repassivation potential of these new welds is much higher. Generally, the repassivation potential is a more conservative measure of susceptibility to localized corrosion. Our studies showed that the Ni-Cu and Ni-Cu-Pd welds are more resistant to crevice corrosion than SS308L welds, which is related to the high repassivation potential. Also, addition of Pd improved the corrosion resistance of the new welds, which is consistent with previous studies from button samples and bead-on-plate samples. Other corrosion studies such as creviced and uncreviced long time immersion, atmospheric exposure, and slow strain rate testing suggest that Ni-Cu-Pd welds can be a qualified substitute for SS308 weld. In the second part of this project, efforts are put on the connection between lab and field exposure tests because sometimes the correspondence between lab atmospheric corrosion tests (ASTM B117) and field exposures is poor as a result of differences in the critical conditions controlling chemical and electrochemical reactions on surfaces. Recent studies in atmospheric chemistry revealed the formation of extremely reactive species from interactions between UV light, chloride aerosols above oceans and oxidizing agents such as ozone or peroxide. Atmospheric corrosion of metals can be affected by these species which might be transported long distances in the atmosphere to locations far from oceans. However, these

  6. Corrosion of Metal Inclusions In Bulk Vitrification Waste Packages

    Energy Technology Data Exchange (ETDEWEB)

    Bacon, Diana H.; Pierce, Eric M.; Wellman, Dawn M.; Strachan, Denis M.; Josephson, Gary B.

    2006-07-31

    The primary purpose of the work reported here is to analyze the potential effect of the release of technetium (Tc) from metal inclusions in bulk vitrification waste packages once they are placed in the Integrated Disposal Facility (IDF). As part of the strategy for immobilizing waste from the underground tanks at Hanford, selected wastes will be immobilized using bulk vitrification. During analyses of the glass produced in engineering-scale tests, metal inclusions were found in the glass product. This report contains the results from experiments designed to quantify the corrosion rates of metal inclusions found in the glass product from AMEC Test ES-32B and simulations designed to compare the rate of Tc release from the metal inclusions to the release of Tc from glass produced with the bulk vitrification process. In the simulations, the Tc in the metal inclusions was assumed to be released congruently during metal corrosion as soluble TcO4-. The experimental results and modeling calculations show that the metal corrosion rate will, under all conceivable conditions at the IDF, be dominated by the presence of the passivating layer and corrosion products on the metal particles. As a result, the release of Tc from the metal particles at the surfaces of fractures in the glass releases at a rate similar to the Tc present as a soluble salt. The release of the remaining Tc in the metal is controlled by the dissolution of the glass matrix. To summarize, the release of 99Tc from the BV glass within precipitated Fe is directly proportional to the diameter of the Fe particles and to the amount of precipitated Fe. However, the main contribution to the Tc release from the iron particles is over the same time period as the release of the soluble Tc salt. For the base case used in this study (0.48 mass% of 0.5 mm diameter metal particles homogeneously distributed in the BV glass), the release of 99Tc from the metal is approximately the same as the release from 0.3 mass% soluble Tc

  7. Corrosion behavior of some transition metals and 4340 steel metals exposed to sulfate-reducing bacteria

    Energy Technology Data Exchange (ETDEWEB)

    Natishan, P.M.; Jones-Meehan, J.; Loeb, G.I.; Little, B.J.; Ray, R.; Beard, M.

    1999-11-01

    Microbial colonization of metals (zirconium, chromium, niobium, tantalum, molybdenum, tungsten, and type 4340 steel [UNS G43400]) and susceptibility of these metals to microbiologically influenced corrosion by sulfate-reducing bacteria was investigated. Environmental scanning electron microscopy characterization after 12 months and 21 months showed patchy biofilms on all metals except tungsten. Weight loss after 24 months for zirconium and niobium were either nonexistent or negligible, indicating that these metals did not experience MIC under the test conditions.

  8. The corrosion behaviour of nanograined metals and alloys

    Directory of Open Access Journals (Sweden)

    Herrasti, P.

    2012-10-01

    Full Text Available There has been considerable interest in the properties of nanocrystalline materials over the last decade. Such materials include metals and alloys with a crystal size within the order of 1 to 100 nm. The interest arises due to the substantial differences in electrical, optical and magnetic properties and also due to their high adsorption capability and chemical reactivity compared to their larger grained counterparts. In this paper, the corrosion of nanocrystalline metals and alloys is investigated and compared to the corrosion of microcrystalline materials having a similar composition. The focus is on the corrosion of nickel, copper, cobalt and iron alloys. Key aspects of different corrosion behaviour such grain boundaries and size are identified.

    En la última década ha habido un gran interes en las propiedades de materiales nanocristalinos. Estos materiales incluyen metales y aleaciones con un tamaño de cristal del orden de 1 a 100 nm. El interes por estos materiales es debido a las grandes diferencias en cuanto a sus propiedades electricas, opticas y magneticas, asi como a su alta capacidad de adsorción y reactividad química en relación a los mismos materiales con tamaños de grano mayores. En este trabajo se ha investigado y comparado la corrosión de materiales nano y microcristalinos de similar composición química. Principalmente se ha centrado en la corrosión de metales tales como niquel, cobre, cobalto y aleaciones de hierro. Se ha comprobado que los diferentes comportamientos frente al proceso de corrosión están intimamente ligados con los bordes de grano y el tamaño de dichos granos.

  9. Electrochemical Corrosion Studies for Modeling Metallic Waste Form Release Rates

    Energy Technology Data Exchange (ETDEWEB)

    Poineau, Frederic [Univ. of Nevada, Las Vegas, NV (United States); Tamalis, Dimitri [Florida Memorial Univ., Miami Gardens, FL (United States)

    2016-08-01

    The isotope 99Tc is an important fission product generated from nuclear power production. Because of its long half-life (t1/2 = 2.13 ∙ 105 years) and beta-radiotoxicity (β⁻ = 292 keV), it is a major concern in the long-term management of spent nuclear fuel. In the spent nuclear fuel, Tc is present as an alloy with Mo, Ru, Rh, and Pd called the epsilon-phase, the relative amount of which increases with fuel burn-up. In some separation schemes for spent nuclear fuel, Tc would be separated from the spent fuel and disposed of in a durable waste form. Technetium waste forms under consideration include metallic alloys, oxide ceramics and borosilicate glass. In the development of a metallic waste form, after separation from the spent fuel, Tc would be converted to the metal, incorporated into an alloy and the resulting waste form stored in a repository. Metallic alloys under consideration include Tc–Zr alloys, Tc–stainless steel alloys and Tc–Inconel alloys (Inconel is an alloy of Ni, Cr and iron which is resistant to corrosion). To predict the long-term behavior of the metallic Tc waste form, understanding the corrosion properties of Tc metal and Tc alloys in various chemical environments is needed, but efforts to model the behavior of Tc metallic alloys are limited. One parameter that should also be considered in predicting the long-term behavior of the Tc waste form is the ingrowth of stable Ru that occurs from the radioactive decay of 99Tc (99Tc → 99Ru + β⁻). After a geological period of time, significant amounts of Ru will be present in the Tc and may affect its corrosion properties. Studying the effect of Ru on the corrosion behavior of Tc is also of importance. In this context, we studied the electrochemical behavior of Tc metal, Tc-Ni alloys (to model Tc-Inconel alloy) and Tc-Ru alloys in acidic media. The study of Tc-U alloys has also been performed in order to better understand the

  10. In vitro corrosion behaviour and metallic ion release of different prosthodontic alloys.

    Science.gov (United States)

    Gil, F J; Sánchez, L A; Espías, A; Planell, J A

    1999-12-01

    The corrosion resistance for six metallic alloys often used in clinical dentistry, was evaluated by measuring their polarisation resistance in an artificial saliva environment. The critical current density (icr), the passive current density (ip), the corrosion potential (Ecorr) and the critical pitting potential (Ecp), were studied. Metallic ion release from the different alloys was analysed in a saliva environment at 37 degrees C. The nickel-chromium alloy exhibited important corrosion and a high quantity of ions was released. The titanium presented a low value of ion release and a good corrosion resistance due to the passive film on the metal surface. The high gold content alloy provided the best corrosion resistance.

  11. High-temperature corrosion of metals in the salt and metallic melts containing rare earths

    Science.gov (United States)

    Karpov, V. V.; Abramov, A. V.; Zhilyakov, A. Yu.; Belikov, S. V.; Volkovich, V. A.; Polovov, I. B.; Rebrin, O. I.

    2016-09-01

    A complex of independent methods was employed to study the corrosion resistance of molybdenum, zirconium, tantalum and tungsten in chloride, chloride-fluoride and fluoride-oxide melts based on LiCl, CaCl2, NaCl- KCl, LiF, and containing rare earths. Tests were conducted for 30 h at 750-1050 °C. The metals showed excellent corrosion resistance in fused chlorides (the corrosion rates were below 0.0005 g/(m2 h). Despite the presence of chemically active fluoride ions in the chloride-fluoride melts, the metals studied also showed very low corrosion rates, except molybdenum, for which the rate of corrosion was 0,8 g/(m2 h). The corrosion resistance of tantalum was considerably reduced in the fluoride-oxide melts; the corrosion rate was over 1 g/(m2 h) corresponding to the 8-th grade of stability and placing tantalum to the group of "low stability" materials.

  12. Visualization of latent fingerprint corrosion of metallic surfaces.

    Science.gov (United States)

    Bond, John W

    2008-07-01

    Chemical reactions between latent fingerprints and a variety of metal surfaces are investigated by heating the metal up to temperatures of approximately 600 degrees C after deposition of the fingerprint. Ionic salts present in the fingerprint residue corrode the metal surface to produce an image of the fingerprint that is both durable and resistant to cleaning of the metal. The degree of fingerprint enhancement appears independent of the elapsed time between deposition and heating but is very dependent on both the composition of the metal and the level of salt secretion by the fingerprint donor. Results are presented that show practical applications for the enhancement to fingerprints deposited in arson crime scenes, contaminated by spray painting, or deposited on brass cartridge cases prior to discharge. The corrosion of the metal surface is further exploited by the demonstration of a novel technique for fingerprint enhancement based on the electrostatic charging of the metal and then the preferential adherence of a metallic powder to the corroded part of the metal surface.

  13. Underground Corrosion of Activated Metals, 6-Year Exposure Analysis

    Energy Technology Data Exchange (ETDEWEB)

    M. K. Adler Flitton; T. S. Yoder

    2006-03-01

    The subsurface radioactive disposal site located at the Idaho National Laboratory contains neutronactivated metals from non-fuel nuclear-reactor-core components. A long-term underground corrosion test is being conducted to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements in the surrounding arid vadose zone environment. The test uses nonradioactive metal coupons representing the prominent neutron-activated materials buried at the disposal location, namely, Type 304L stainless steel (UNS S30403), Type 316L stainless steel (S31603), nickel-chromium alloy (UNS NO7718), beryllium, aluminum 6061-T6 (A96061), and a zirconium alloy (UNS R60804). In addition, carbon steel (the material presently used in the cask disposal liners and other disposal containers) and a duplex stainless steel (UNS S32550) are also included in the test. This paper briefly describes the ongoing test and presents the results of corrosion analysis from coupons exposed underground for 1, 3, and 6 years.

  14. Corrosion experiments with everyday used metals

    Directory of Open Access Journals (Sweden)

    Heredia Avalos, Santiago

    2011-11-01

    Full Text Available La corrosión que sufren los metales en un ambiente húmedo es un fenómeno muy importante desde un punto de vista tecnológico, pues sus propiedades mecánicas empeoran sustancialmente al sufrir corrosión. En este trabajo se proponen varias experiencias sencillas para poner de manifiesto este fenómeno utilizando reactivos y materiales fácilmente accesibles. Todas estas experiencias pueden ser realizadas por estudiantes de química de bachillerato como actividades complementarias para realizar en casa, pues ayudaran a despertar su interés por la experimentación en química.

  15. Inhibition of hot salt corrosion by metallic additives

    Science.gov (United States)

    Deadmore, D. L.; Lowell, C. E.

    1978-01-01

    The effectiveness of several potential fuel additives in reducing the effects of sodium sulfate-induced hot corrosion was evaluated in a cyclic Mach 0.3 burner rig. The potential inhibitors examined were salts of Al, Si, Cr, Fe, Zn, Mg, Ca, and Ba. The alloys tested were IN-100, U-700, IN-738, IN-792, Mar M-509, and 304 stainless steel. Each alloy was exposed for 100 cycles of 1 hour each at 900 C in combustion gases doped with the corrodant and inhibitor salts and the extent of attack was determined by measuring maximum metal thickness loss. The most effective and consistent inhibitor additive was Ba (NO3)2 which reduced the hot corrosion attack to nearly that of simple oxidation.

  16. Stress corrosion cracking in canistered waste package containers: Welds and base metals

    Energy Technology Data Exchange (ETDEWEB)

    Huang, J.S.

    1998-03-01

    The current design of waste package containers include outer barrier using corrosion allowable material (CAM) such as A516 carbon steel and inner barrier of corrosion resistant material (CRM) such as alloy 625 and C22. There is concern whether stress corrosion cracking would occur at welds or base metals. The current memo documents the results of our analysis on this topic.

  17. Corrosion of Metal-Matrix Composites with Aluminium Alloy Substrate

    Directory of Open Access Journals (Sweden)

    B. Bobic

    2010-03-01

    Full Text Available The corrosion behaviour of MMCs with aluminium alloy matrix was presented. The corrosion characteristics of boron-, graphite-, silicon carbide-, alumina- and mica- reinforced aluminium MMCs were reviewed. The reinforcing phase influence on MMCs corrosion rate as well as on various corrosion forms (galvanic, pitting, stress corrosion cracking, corrosion fatique, tribocorrosion was discussed. Some corrosion protection methods of aluminium based MMCs were described

  18. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  19. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  20. Study on metal corrosion caused by chlorine dioxide of various purities

    Institute of Scientific and Technical Information of China (English)

    崔崇威; 黄君礼; 许晶

    2004-01-01

    Weight lost method was used to comparatively study the corrosion behavior of four different metals under the dosage of chlorine dioxide, chlorine and their mixture respectively. The experimental results indicated that chlorine causes the most serious corrosion of carbon steel, and the higher the concentration of chlorine, the more serious the corrosion. On the contras, metals corrosion is the least serious in the case of chlorine dioxide.The results further revealed that chlorine dioxide is the most effective water treatment reagent, making it the best choice to use extensively in circulated cooling water disinfection and corrosion control.

  1. Glass-metal objects from archaeological excavation: corrosion study

    Science.gov (United States)

    Greiner-Wronowa, Elżbieta; Zabiegaj, Dominika; Piccardo, Paolo

    2013-12-01

    This paper contributes to the investigations on history, technology, and degradation of middle age objects (metallic rings with mounted glass beads) recently excavated under the Main Square in Krakow (Poland). Moreover, they were discovered in soil layers differing by chemical composition and microclimate parameters. Historical material is indeed very limited in terms of quantity and sample size, and the following nondestructive analyses were applied: scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDXS), X-ray diffraction (XRD), and X-ray fluorescence spectroscopy (XRF). The glass and the metal were separately tested. Metallography on cross-sections (by both optical and scanning electron microscopy) was applied only on microfragments sampled from metallic rings. The achieved results pointed out how the local microclimate affected the degradation of the analyzed rings developing locally different corrosion processes. Each tested glass of "ring eye" shows a specific chemical composition. All glass pieces were covered by silica gel, and locally more advanced corrosion has been found.

  2. Pitted Corrosion Detection of Thermal Sprayed Metallic Coatings Using Fiber Bragg Grating Sensors

    Directory of Open Access Journals (Sweden)

    Fodan Deng

    2017-02-01

    Full Text Available Metallic coatings using thermal spraying techniques are widely applied to structural steels to protect infrastructure against corrosion and improve durability of the associated structures for longer service life. The thermal sprayed metallic coatings consisting of various metals, although have higher corrosion resistance, will still corrode in a long run and may also subject to corrosion induced damages such as cracks. Corrosion and the induced damages on the metallic coatings will reduce the effectiveness of the coatings for protection of the structures. Timely repair on these damaged metallic coatings will significantly improve the reliability of protected structures again deterioration. In this paper, an inline detection system for corrosion and crack detection was developed using fiber Bragg (FBG grating sensors. Experimental results from laboratory accelerated corrosion tests showed that the developed sensing system can quantitatively detect corrosion rate of the coating, corrosion propagations, and cracks initialized in the metallic coating in real time. The developed system can be used for real-time corrosion detection of coated metal structures in field.

  3. Hydrogen embrittlement and stress corrosion cracking in metals

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Young Suk; Cheong, Yong Mu; Im, Kyung Soo

    2004-10-15

    The objective of this report is to elucidate the mechanism for hydrogen embrittlement (HE) and stress corrosion cracking (SCC) in metals. To this end, we investigate the common features between delayed hydride cracking (DHC) in zirconium alloys and HE in metals with no precipitation of hydrides including Fe base alloys, Nickel base alloys, Cu alloys and Al alloys. Surprisingly, as with the crack growth pattern for the DHC in zirconium alloy, the metals mentioned above show a discontinuous crack growth, striation lines and a strong dependence of yield strength when exposed to hydrogen internally and externally. This study, for the first time, analyzes the driving force for the HE in metals in viewpoints of Kim's DHC model that a driving force for the DHC in zirconium alloys is a supersaturated hydrogen concentration coming from a hysteresis of the terminal solid solubility of hydrogen, not by the stress gradient, As with the crack growing only along the hydride habit plane during the DHC in zirconium alloys, the metals exposed to hydrogen seem to have the crack growing by invoking the dislocation slip along the preferential planes as a result of some interactions of the dislocations with hydrogen. Therefore, it seems that the hydrogen plays a role in inducing the slip only on the preferential planes so as to cause a strain localization at the crack tip. Sulfur in metals is detrimental in causing a intergranular cracking due to a segregation of the hydrogens at the grain boundaries. In contrast, boron in excess of 500 ppm added to the Ni3Al intermetallic compound is found to be beneficial in suppressing the HE even though further details of the mechanism for the roles of boron and sulfur are required. Carbon, carbides precipitating semi-continuously along the grain boundaries and the CSL (coherent site lattice) boundaries is found to suppress the intergranular stress corrosion cracking (IGSCC) in Alloy 600. The higher the volume fraction of twin boundaries, the

  4. Hydrogen embrittlement and stress corrosion cracking in metals

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Young Suk; Cheong, Yong Mu; Im, Kyung Soo

    2004-10-15

    The objective of this report is to elucidate the mechanism for hydrogen embrittlement (HE) and stress corrosion cracking (SCC) in metals. To this end, we investigate the common features between delayed hydride cracking (DHC) in zirconium alloys and HE in metals with no precipitation of hydrides including Fe base alloys, Nickel base alloys, Cu alloys and Al alloys. Surprisingly, as with the crack growth pattern for the DHC in zirconium alloy, the metals mentioned above show a discontinuous crack growth, striation lines and a strong dependence of yield strength when exposed to hydrogen internally and externally. This study, for the first time, analyzes the driving force for the HE in metals in viewpoints of Kim's DHC model that a driving force for the DHC in zirconium alloys is a supersaturated hydrogen concentration coming from a hysteresis of the terminal solid solubility of hydrogen, not by the stress gradient, As with the crack growing only along the hydride habit plane during the DHC in zirconium alloys, the metals exposed to hydrogen seem to have the crack growing by invoking the dislocation slip along the preferential planes as a result of some interactions of the dislocations with hydrogen. Therefore, it seems that the hydrogen plays a role in inducing the slip only on the preferential planes so as to cause a strain localization at the crack tip. Sulfur in metals is detrimental in causing a intergranular cracking due to a segregation of the hydrogens at the grain boundaries. In contrast, boron in excess of 500 ppm added to the Ni3Al intermetallic compound is found to be beneficial in suppressing the HE even though further details of the mechanism for the roles of boron and sulfur are required. Carbon, carbides precipitating semi-continuously along the grain boundaries and the CSL (coherent site lattice) boundaries is found to suppress the intergranular stress corrosion cracking (IGSCC) in Alloy 600. The higher the volume fraction of twin boundaries, the

  5. Electrochemical activity of heavy metal oxides in the process of chloride induced corrosion of steel reinforcement

    Indian Academy of Sciences (India)

    V Živica

    2002-10-01

    The influence of heavy metal oxides on the chloride induced corrosion of steel reinforcement in concrete was studied. Significant inhibition and stimulation of chloride induced corrosion have been observed. Basicity and acidity of the relevant metal ions, and their ability to form complexes are considered as the main factors of the observed effects.

  6. Corrosion resistant amorphous metals and methods of forming corrosion resistant amorphous metals

    Science.gov (United States)

    Farmer, Joseph C.; Wong, Frank M.G.; Haslam, Jeffery J.; Yang, Nancy; Lavernia, Enrique J.; Blue, Craig A.; Graeve, Olivia A.; Bayles, Robert; Perepezko, John H.; Kaufman, Larry; Schoenung, Julie; Ajdelsztajn, Leo

    2014-07-15

    A system for coating a surface comprises providing a source of amorphous metal, providing ceramic particles, and applying the amorphous metal and the ceramic particles to the surface by a spray. The coating comprises a composite material made of amorphous metal that contains one or more of the following elements in the specified range of composition: yttrium (.gtoreq.1 atomic %), chromium (14 to 18 atomic %), molybdenum (.gtoreq.7 atomic %), tungsten (.gtoreq.1 atomic %), boron (.ltoreq.5 atomic %), or carbon (.gtoreq.4 atomic %).

  7. Corrosion resistant amorphous metals and methods of forming corrosion resistant amorphous metals

    Science.gov (United States)

    Farmer, Joseph C [Tracy, CA; Wong, Frank M. G. [Livermore, CA; Haslam, Jeffery J [Livermore, CA; Yang, Nancy [Lafayette, CA; Lavernia, Enrique J [Davis, CA; Blue, Craig A [Knoxville, TN; Graeve, Olivia A [Reno, NV; Bayles, Robert [Annandale, VA; Perepezko, John H [Madison, WI; Kaufman, Larry [Brookline, MA; Schoenung, Julie [Davis, CA; Ajdelsztajn, Leo [Walnut Creek, CA

    2009-11-17

    A system for coating a surface comprises providing a source of amorphous metal, providing ceramic particles, and applying the amorphous metal and the ceramic particles to the surface by a spray. The coating comprises a composite material made of amorphous metal that contains one or more of the following elements in the specified range of composition: yttrium (.gtoreq.1 atomic %), chromium (14 to 18 atomic %), molybdenum (.gtoreq.7 atomic %), tungsten (.gtoreq.1 atomic %), boron (.ltoreq.5 atomic %), or carbon (.gtoreq.4 atomic %).

  8. Corrosion at the Polymer-Metal Interface in Artificial Seawater Solutions

    Directory of Open Access Journals (Sweden)

    Amelia M. Anderson-Wile

    2012-01-01

    Full Text Available Polymer components for liquid sealing applications are employed in a variety of potentially corrosive environments, such as seawater. Frequently, corrosion of the metal is found at or adjacent to the rubber-metal interface rather than at a noncontact area. The corrosion of different metal alloys (titanium, bronze, nickel, aluminum, 316 stainless steel, and 4130 steel in combination with rubber O-rings (Buna-N and EPDM of varying internal diameters and cross-sectional shapes in seawater over a period of four years is described herein. The corrosion of some metals (i.e., 4130 stainless steel was found to be accelerated through interaction with Buna-N rubber O-rings. Theories to account for corrosion at the polymer-metal interface, especially with respect to polymer composition and O-ring size and shape, are discussed.

  9. Atomistic Modeling of Corrosion Events at the Interface between a Metal and Its Environment

    Directory of Open Access Journals (Sweden)

    Christopher D. Taylor

    2012-01-01

    Full Text Available Atomistic simulation is a powerful tool for probing the structure and properties of materials and the nature of chemical reactions. Corrosion is a complex process that involves chemical reactions occurring at the interface between a material and its environment and is, therefore, highly suited to study by atomistic modeling techniques. In this paper, the complex nature of corrosion processes and mechanisms is briefly reviewed. Various atomistic methods for exploring corrosion mechanisms are then described, and recent applications in the literature surveyed. Several instances of the application of atomistic modeling to corrosion science are then reviewed in detail, including studies of the metal-water interface, the reaction of water on electrified metallic interfaces, the dissolution of metal atoms from metallic surfaces, and the role of competitive adsorption in controlling the chemical nature and structure of a metallic surface. Some perspectives are then given concerning the future of atomistic modeling in the field of corrosion science.

  10. Improvement of corrosion resistance of magnesium metal by rare earth elements

    Energy Technology Data Exchange (ETDEWEB)

    Takenaka, Toshihide [Department of Production Systems Engineering, Toyohashi University of Technology, Toyohashi 441-8580 (Japan)], E-mail: takenaka@pse.tut.ac.jp; Ono, Takami; Narazaki, Yuji; Naka, Yusuke; Kawakami, Masahiro [Department of Production Systems Engineering, Toyohashi University of Technology, Toyohashi 441-8580 (Japan)

    2007-11-20

    Mg metal containing rare earth metals (REs) can be electrowon directly by molten salt electrolysis. The clarification of the optimum RE content in Mg is necessary to fix the electrolytic conditions in the direct electrowinning of Mg with RE. From this point of view, effect of RE addition in Mg metal on its corrosion property was studied in detail in this study. The specimen was prepared by adding La, Nd, or Ce in melted Mg metal, and its corrosion resistance was examined by an immersion test in 3 mass%-NaCl solution at room temperature. The corrosion resistance of Mg was improved greatly by adding a small amount of RE, whereas the excess addition of RE deteriorated the corrosion resistance. The optimum RE content was about 0.5 mass%. In this study, the corrosion property of Mg with an artificial surface oxide layer was also studied to clarify the effect of surface oxide. The corrosion resistance of Mg was particularly strengthened by conversion coating in a solution including La(NO{sub 3}){sub 3}, Nd(NO{sub 3}){sub 3}, or Ce(NO{sub 3}){sub 3}, with Mg(NO{sub 3}){sub 2}. This result suggests that the surface oxide film consisting of both Mg and RE gives ideal corrosion resistance to Mg metal. Mg metal with conversion coating including RE should also be of use as a corrosion-resistant material.

  11. General corrosion of metallic materials in boric acid environments; La corrosion generalisee des materiaux metalliques en milieu acide borique

    Energy Technology Data Exchange (ETDEWEB)

    Gras, J.M.

    1994-05-01

    Certain low-alloy steel components in PWR primary circuit were corroded by leaking water containing boric acid. A number of studies have been performed by manufacturers in the USA and by EDF in France to determine the rate of general corrosion for low-alloy steels in media containing varying concentrations of boric acid. The first part of this paper summarizes the studies performed and indicates how far work has advanced to date in establishing the resistance of stainless steels to general corrosion in concentrated boric acid solutions. The second part of the paper discusses the mechanism of corrosion and proposes a model. Carbon steels and low-alloy steels - carbon steels and low-alloy steels in deaerated diluted boric acid solutions (pH > 4) corrode very slowly (<20{mu}m/year). The corrosion rate is approximately 1 {mu}m/year in the nominal primary water in static conditions; - in non-deaerated solutions, the corrosion rate is determined by the solubility of iron. Important factors are the pH, the temperature and the operating conditions, which determine the iron solubility in the medium: the rate of renewal of the medium or the S/V ratio of the metal surface exposed to the volume of solution. The steel composition is not a determinant factor. Stainless steels. General corrosion of stainless steels in concentrated boric acid solutions depends primarily on their chromium content. Steels containing less than 15% chromium offer excellent resistance to corrosion regardless of their structure or nickel content. The corrosion rate is less than 10 {mu}m/year at 250 deg C and approximately 40 {mu}m/year at 300 deg C. Steels containing 13% chromium corrode in hot concentrated media. The apparent activation energy of general corrosion is approximately 25 kJ.mol{sup -1}. (author). 31 refs., 12 figs., 13 tabs.

  12. Stress-Corrosion Interactions in Zr-Based Bulk Metallic Glasses

    Directory of Open Access Journals (Sweden)

    Petre Flaviu Gostin

    2015-07-01

    Full Text Available Stress-corrosion interactions in materials may lead to early unpredictable catastrophic failure of structural parts, which can have dramatic effects. In Zr-based bulk metallic glasses, such interactions are particularly important as these have very high yield strength, limited ductility, and are relatively susceptible to localized corrosion in halide-containing aqueous environments. Relevant features of the mechanical and corrosion behavior of Zr-based bulk metallic glasses are described, and an account of knowledge regarding corrosion-deformation interactions gathered from ex situ experimental procedures is provided. Subsequently the literature on key phenomena including hydrogen damage, stress corrosion cracking, and corrosion fatigue is reviewed. Critical factors for such phenomena will be highlighted. The review also presents an outlook for the topic.

  13. Biofilms: strategies for metal corrosion inhibition employing microorganisms.

    Science.gov (United States)

    Zuo, Rongjun

    2007-10-01

    Corrosion causes dramatic economic loss. Currently widely used corrosion control strategies have disadvantages of being expensive, subject to environmental restrictions, and sometimes inefficient. Studies show that microbial corrosion inhibition is actually a common phenomenon. The present review summarizes recent progress in this novel strategy: corrosion control using beneficial bacteria biofilms. The possible mechanisms may involve: (1) removal of corrosive agents (such as oxygen) by bacterial physiological activities (e.g., aerobic respiration), (2) growth inhibition of corrosion-causing bacteria by antimicrobials generated within biofilms [e.g., sulfate-reducing bacteria (SRB) corrosion inhibition by gramicidin S-producing Bacillus brevis biofilm], (3) generation of protective layer by biofilms (e.g., Bacillus licheniformis biofilm produces on aluminum surface a sticky protective layer of gamma-polyglutamate). Successful utilization of this novel strategy relies on advances in study at the interface of corrosion engineering and biofilm biology.

  14. Modeling of Metal Structure Corrosion Damage: A State of the Art Report

    Directory of Open Access Journals (Sweden)

    Francesco Portioli

    2010-07-01

    Full Text Available The durability of metal structures is strongly influenced by damage due to atmospheric corrosion, whose control is a key aspect for design and maintenance of both new constructions and historical buildings. Nevertheless, only general provisions are given in European codes to prevent the effects of corrosion during the lifetime of metal structures. In particular, design guidelines such as Eurocode 3 do not provide models for the evaluation of corrosion depth that are able to predict the rate of thickness loss as a function of different influencing parameters. In this paper, the modeling approaches of atmospheric corrosion damage of metal structures, which are available in both ISO standards and the literature, are presented. A comparison among selected degradation models is shown in order to evaluate the possibility of developing a general approach to the evaluation of thickness loss due to corrosion.

  15. Corrosion and wear resistant metallic layers produced by electrochemical methods

    DEFF Research Database (Denmark)

    Christoffersen, Lasse; Maahn, Ernst Emanuel

    1999-01-01

    Corrosion and wear-corrosion properties of novel nickel alloy coatings with promising production characteristics have been compared with conventional bulk materials and hard platings. Corrosion properties in neutral and acidic environments have been investigated with electrochemical methods....... Determination of polarisation resistance during 100 hours followed by stepwise anodic polarisation seems to be a promising technique to obtain steady state data on slowly corroding coatings with transient kinetics. A slurry test enables determination of simultaneous corrosion and abrasive wear. Comparison...

  16. Two new supramolecular metal diphosphonates: Synthesis, characterization, crystal structure and inhibiting effects on metallic corrosion

    Science.gov (United States)

    Gholivand, Khodayar; Yaghoubi, Rouhollah; Farrokhi, Alireza; Khoddami, Shahram

    2016-11-01

    Two new divalent metal(II) aminodiphosphonates with layered structure, namely, Cu(H3L1)2·2H2O (1), [H4L1=methyl-N(CH2PO3H2)2] and Cd2(H2L2)4(2), [H4L2=n-propyl-N(CH2PO3H2)2] were synthesized and characterized. The Cu(II) ions in complex 1 are octahedrally coordinated by four oxygen atoms from two chelating ligands and two phosphonate oxygen atoms from two neighboring Cu(H3L1)2 units. The Cu(H3L1)2 units are interconnected by bridging phosphonate groups, forming a 2-D metal phosphonate layer. The structure of complex 2 contains two unique Cd(II) ions octahedrally-coordinated by six phosphonate oxygen atoms from four H2L2 diphosphonate anions. Corrosion inhibition performances of 1 and 2 were also compared with each other in order to study the effect of combinations of externally added Cd/H4L2 and Cu/H4L1 (1:1 ratio) on corrosion rates of carbon steel. It was found that at pH 3.0, Cd/H4L2 or Cu/H4L1 combinations do not have noticeable corrosion inhibition efficiency for carbon steel. In contrast, at pH 7.0, higher corrosion inhibition efficiency was achieved for Cd/H4L2. Physical characterizations such as scanning electron microscopy (SEM), Energy-dispersive X-ray spectroscopy (EDS) and Fourier transform infrared spectroscopy (FTIR) were applied to study the corrosion specimens and film material.

  17. Corrosion behaviour of metals and alloys in the waters of the Arabian Sea

    Digital Repository Service at National Institute of Oceanography (India)

    Sawant, S.S.; Wagh, A.B.

    Corrosion behaviour of metals and alloys the waters of the Arabian Sea· by S.S.Sawant and A.B.Wagh Marine Corrosion and Materials Research Division, National Institute of Oceanography, Goa, India F UR TYPES ofmetals (mild steel. brass. alum...!nium and stainlessst~el)were exposed during theI~eriodNovemb~r, 1987, to November, 1988, at depths exceedmg IOOOm In the Arabian Sea, m order to assess thezr behavIOur with respect to corrosion. The results indicated an increase of the corrosion rate ofmild steel...

  18. Parasitic corrosion-resistant anode for use in metal/air or metal/O/sub 2/ cells

    Science.gov (United States)

    Joy, R.W.; Smith, D.F.

    1982-09-20

    A consumable metal anode is described which is used in refuelable electrochemical cells and wherein at least a peripheral edge portion of the anode is protected against a corrosive alkaline environment of the cell by the application of a thin metal coating, the coating being formed of metals such as nickel, silver, and gold.

  19. Functionalization of Titanium Alloy Surface by Graphene Nanoplatelets and Metal Oxides: Corrosion Inhibition.

    Science.gov (United States)

    Mondal, Jayanta; Aarik, Lauri; Kozlova, Jekaterina; Niilisk, Ahti; Mändar, Hugo; Mäeorg, Uno; Simões, Alda; Sammelselg, Väino

    2015-09-01

    Corrosion inhibition of metallic substrates is an important and crucial step for great economical as well as environmental savings. In this paper, we introduce an extra thin effective corrosion inhibitive material having layered structure designed for protection and functionalization of Ti Grade 5 alloy substrates. The coating consists of a first layer made of thin graphene nanoplatelets, on top of which a multilayer Al2O3 and TiO2 films is applied by low-temperature atomic layer deposition. The amorphous structure of the metal oxide films was confirmed by micro-Raman and X-ray diffraction analysis. Corrosion inhibition ability of the prepared coatings was analyzed by open circuit potential, potentiodynamic plot and by voltammetric analysis, in aqueous potassium bromide solution. The open circuit potential of the graphene-metal oxide coated substrate showed much passive nature than bare substrate or graphene coated or only metal oxide coated substrates. The localized corrosion potential of the graphene-metal oxide coated, only metal oxide coated, and bare substrates were found 5.5, 3.0, and 1.1 V, respectively. In addition, corrosion current density values of the graphene-metal oxide and only metal oxide coated substrates showed much more passive nature than the bare and graphene coated substrates. Long immersion test in the salt solution further clarified the effective corrosion inhibition of the graphene-metal oxide coated substrate. The analyzed results reflect that the graphene-metal oxide films can be used to prepare better and effective corrosion inhibition coatings for the Ti Grade 5 alloy to increase their lifetime.

  20. Green Inhibitors for Corrosion Protection of Metals and Alloys: An Overview

    Directory of Open Access Journals (Sweden)

    B. E. Amitha Rani

    2012-01-01

    Full Text Available Corrosion control of metals is of technical, economical, environmental, and aesthetical importance. The use of inhibitors is one of the best options of protecting metals and alloys against corrosion. The environmental toxicity of organic corrosion inhibitors has prompted the search for green corrosion inhibitors as they are biodegradable, do not contain heavy metals or other toxic compounds. As in addition to being environmentally friendly and ecologically acceptable, plant products are inexpensive, readily available and renewable. Investigations of corrosion inhibiting abilities of tannins, alkaloids, organic,amino acids, and organic dyes of plant origin are of interest. In recent years, sol-gel coatings doped with inhibitors show real promise. Although substantial research has been devoted to corrosion inhibition by plant extracts, reports on the detailed mechanisms of the adsorption process and identification of the active ingredient are still scarce. Development of computational modeling backed by wet experimental results would help to fill this void and help understand the mechanism of inhibitor action, their adsorption patterns, the inhibitor-metal surface interface and aid the development of designer inhibitors with an understanding of the time required for the release of self-healing inhibitors. The present paper consciously restricts itself mainly to plant materials as green corrosion inhibitors.

  1. Immobilization of Pb, Cd, and Zn in a contaminated soil using eggshell and banana stem amendments: metal leachability and a sequential extraction study.

    Science.gov (United States)

    Ashrafi, Mehrnaz; Mohamad, Sharifah; Yusoff, Ismail; Shahul Hamid, Fauziah

    2015-01-01

    Heavy-metal-contaminated soil is one of the major environmental pollution issues all over the world. In this study, two low-cost amendments, inorganic eggshell and organic banana stem, were applied to slightly alkaline soil for the purpose of in situ immobilization of Pb, Cd, and Zn. The artificially metal-contaminated soil was treated with 5% eggshell or 10% banana stem. To simulate the rainfall conditions, a metal leaching experiment for a period of 12 weeks was designed, and the total concentrations of the metals in the leachates were determined every 2 weeks. The results from the metal leaching analysis revealed that eggshell amendment generally reduced the concentrations of Pb, Cd, and Zn in the leachates, whereas banana stem amendment was effective only on the reduction of Cd concentration in the leachates. A sequential extraction analysis was carried out at the end of the experiment to find out the speciation of the heavy metals in the amended soils. Eggshell amendment notably decreased mobility of Pb, Cd, and Zn in the soil by transforming their readily available forms to less accessible fractions. Banana stem amendment also reduced exchangeable form of Cd and increased its residual form in the soil.

  2. Lipid Layer-based Corrosion Monitoring on Metal Substrates

    Science.gov (United States)

    2013-04-01

    nonconductive coatings (6) and detection of chemical agents (7), and also in their use as a corrosion inhibitor (8). The goal of this research is to expand...Distribution List 8 iv List of Figures Figure 1. (a) Uncoated Al 6061 plate prior to corrosion and (b) DPPC lipid coated Al 6061 plate prior to...and coated specimens after 42 days in salt fog chamber ........5 Figure 5. Plexiglass cover on the Al specimens for accelerated corrosion in the salt

  3. The thermodynamics of latent fingerprint corrosion of metal elements and alloys.

    Science.gov (United States)

    Bond, John W

    2008-11-01

    Redox reactions taking place between the surface of a metal and fingerprint residue have been expressed thermodynamically in terms of both the Nernst equation for reduction potential and the complexation constant for the formation of complex metal halide ions in aqueous solution. These expressions are used to explain experimental results for the corrosion of 10 different metal elements by fingerprint residue in air at room temperature. Corrosion of noble metals, such as silver and gold, supports the proposition that the degree of metal corrosion is enhanced by the presence of chloride ions in eccrine sweat. Extending the experiments to include 10 metal alloys enabled the construction of a fingerprint corrosion series for 20 different metals. Fingerprint corrosion on metals alloyed with > approximately 40% copper was found to display third level fingerprint detail. A comparison of both conventional ink on paper and digital (Livescan) fingerprinting techniques with fingerprints deposited on 9 Karat gold alloy has shown that gold alloy depositions are least susceptible to third level detail obliteration by poor fingerprint capturing techniques.

  4. Autotrophic denitrification using hydrogen generated from metallic iron corrosion.

    Science.gov (United States)

    Sunger, Neha; Bose, Purnendu

    2009-09-01

    Hydrogenotrophic denitrification was demonstrated using hydrogen generated from anoxic corrosion of metallic iron. For this purpose, a mixture of hydrogenated water and nitrate solution was used as reactor feed. A semi-batch reactor with nitrate loading of 2000 mg m(-3) d(-1) and hydraulic retention time (HRT) of 50 days produced effluent with nitrate concentration of 0.27 mg N L(-1) (99% nitrate removal). A continuous flow reactor with nitrate loading of 28.9 mg m(-3) d(-1) and HRT of 15.6 days produced effluent with nitrate concentration of approximately 0.025 mg N L(-1) (95% nitrate removal). In both cases, the concentration of nitrate degradation by-products, viz., ammonia and nitrite, were below detection limits. The rate of denitrification in the reactors was controlled by hydrogen availability, and hence to operate such reactors at higher nitrate loading rates and/or lower HRT than reported in the present study, hydrogen concentration in the hydrogenated water must be significantly increased.

  5. Corrosion Monitoring of Flexible Metallic Substrates for Dye-Sensitized Solar Cells

    Directory of Open Access Journals (Sweden)

    Trystan Watson

    2013-01-01

    Full Text Available Two techniques for monitoring corrosion within a dye-sensitized solar cell (DSC system are presented, which enable continuous, high sensitivity, in situ measurement of electrolyte breakdown associated with DSCs fabricated on metals. The first method uses UV/Vis reflectance spectrophotometry in conjunction with encapsulation cells, which incorporate a 25 μm thick electrolyte layer, to provide highly resolved triiodide absorption data. The second method uses digital image capture to extract colour intensity data. Whilst the two methods provide very similar kinetic data on corrosion, the photographic method has the advantage that it can be used to image multiple samples in large arrays for rapid screening and is also relatively low cost. This work shows that the triiodide electrolyte attacks most metals that might be used for structural applications. Even a corrosion resistant metal, such as aluminium, can be induced to corrode through surface abrasion. This result should be set in the context with the finding reported here that certain nitrogen containing heterocyclics used in the electrolyte to enhance performance also act as corrosion inhibitors with significant stabilization for metals such as iron. These new techniques will be important tools to help develop corrosion resistant metal surfaces and corrosion inhibiting electrolytes for use in industrial scale devices.

  6. ORNL conference on the leachability of radioactive solids

    Energy Technology Data Exchange (ETDEWEB)

    1980-01-01

    Abstracts of papers given at the following sessions are presented: leachability mechanisms and factors that influence leachability; methods used to measure leachability and present data; and empirical and theoretical models used to explain and to predict leachability - data and model accuracy.

  7. Fretting and Corrosion Between a Metal Shell and Metal Liner May Explain the High Rate of Failure of R3 Modular Metal-on-Metal Hips.

    Science.gov (United States)

    Ilo, Kevin C; Derby, Emma J; Whittaker, Robert K; Blunn, Gordon W; Skinner, John A; Hart, Alister J

    2017-05-01

    The R3 acetabular system used with its metal liner has higher revision rates when compared to its ceramic and polyethylene liner. In June 2012, the medical and healthcare products regulatory agency issued an alert regarding the metal liner of the R3 acetabular system. Six retrieved R3 acetabular systems with metal liners underwent detailed visual analysis using macroscopic and microscopic techniques. Visual analysis discovered corrosion on the backside of the metal liners. There was a distinct border to the areas of corrosion that conformed to antirotation tab insertions on the inner surface of the acetabular shell, which are for the polyethylene liner. Scanning electron microscopy indicated evidence of crevice corrosion, and energy-dispersive X-ray analysis confirmed corrosion debris rich in titanium. The high failure rate of the metal liner option of the R3 acetabular system may be attributed to corrosion on the backside of the liner which appear to result from geometry and design characteristics of the acetabular shell. Copyright © 2016 Elsevier Inc. All rights reserved.

  8. Mechanism of Pitting Corrosion Protection of Metals and Alloys

    OpenAIRE

    Vladimir Alexandrovich Grachev; Andrei Evgenievich Rozen; Gennadii Vasilievich Kozlov; Andrei Andreievich Rozen

    2016-01-01

    In this article authors set out a principle of pitting corrosion protection, suggested a new class of multilayer materials with high corrosion resistance. They substantiated the choice of the layers for the multilayer material designed for exploitation in oxidizing and non-oxidizing environment. The sphere of application of the multilayer materials was defined.

  9. Migration of Hazardous Substances Through Soil. Part 2. Determination of the Leachability of Metals from Five Industrial Wastes and Their Movement within Soil

    Science.gov (United States)

    1985-08-01

    or landfill leachate added as discussed below. Batchwise Serial Extraction Procedure-- Weight duplicate waste samples into Erylenmeyey flasks...waste extracts obtained from the batch serial extraction experiments. The samples were mixed for 24 hours, filtered and the metals remaining in the

  10. Corrosion development between liquid gallium and four typical metal substrates used in chip cooling device

    Science.gov (United States)

    Deng, Yue-Guang; Liu, Jing

    2009-06-01

    The limitation of the currently available thermal management method has put an ever serious challenge for computer chip designers. A liquid metal with low melting point around room temperature was recently identified as a powerful coolant of driving heat away because of its superior thermo-physical properties and the unique ability to be driven efficiently by a completely silent electromagnetic pump. However, the adoption of gallium, one of the best candidates as metal coolant so far, may cause serious corrosion to the structure materials and subsequently affect the performance or even dangerous running of the cooling system. To address this emerging critical issue, here the compatibility of gallium with four typical metal substrates (6063 Aluminum-Alloy, T2 Copper-Alloy, Anodic Coloring 6063 Aluminum-Alloy and 1Cr18Ni9 Stainless Steel) was comprehensively investigated in order to better understand the corrosion mechanisms and help find out the most suitable structure material for making a liquid metal cooling device. To grasp in detail the dynamic corrosion behavior, an image acquisition and contrasting method was developed. Moreover, corrosion morphology analyses were performed by means of scanning electron microscope (SEM). The chemical compositions of the corroded layers were evaluated using energy dispersive spectrometry (EDS). According to the experiments, it was found that, the corrosion of the 6063 Aluminum-Alloy was rather evident and serious under the temperature range for chip cooling. The loose corrosion product will not only have no protection for the inner substrate, but also accelerate the corrosion process. Compared to the 6063 Aluminum-Alloy, T2 Copper-Alloy showed a slow and general corrosion, but part of the corrosion product can shed from the substrate, which will accelerate corrosion action and may block the flowing channel. Anodic Coloring 6063 Aluminum-Alloy and 1Cr18Ni9 Stainless Steel were found to have excellent corrosion resistance among

  11. High temperature corrosion in straw-fired power plants: Influence of steam/metal temperature on corrosion rates for TP347H

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Biede, O; Larsen, OH

    2002-01-01

    The corrosion in straw-fired boilers has been investigated at various straw-fired power plants in Denmark. Water/air-cooled probes, a test superheater and test sections removed from the actual superheater have been utilised to characterise corrosion and corrosion rates. This paper describes...... the corrosion rates measured for the TP347H type steel. The corrosion morphology at high temperature consists of grain boundary attack and selective attack of chromium. The corrosion rate increases with calculated metal temperature (based on steam temperature), however there is great variation within...... these results. In individual superheaters, there are significant temperature variations i.e. higher temperature in middle banks compared to the outer banks, higher temperature in leading tubes, which have a high impact on corrosion. In a single loop the assumption that heat uptake (and heat flux) is linear...

  12. High temperature corrosion in straw-fired power plants: Influence of steam/metal temperature on corrosion rates for TP347H

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Biede, O; Larsen, OH

    2002-01-01

    The corrosion in straw-fired boilers has been investigated at various straw-fired power plants in Denmark. Water/air-cooled probes, a test superheater and test sections removed from the actual superheater have been utilised to characterise corrosion and corrosion rates. This paper describes...... the corrosion rates measured for the TP347H type steel. The corrosion morphology at high temperature consists of grain boundary attack and selective attack of chromium. The corrosion rate increases with calculated metal temperature (based on steam temperature), however there is great variation within...... these results. In individual superheaters, there are significant temperature variations i.e. higher temperature in middle banks compared to the outer banks, higher temperature in leading tubes, which have a high impact on corrosion. In a single loop the assumption that heat uptake (and heat flux) is linear...

  13. Corrosion of dissimilar metal crevices in simulated concentrated ground water solutions at elevated temperature

    Energy Technology Data Exchange (ETDEWEB)

    Ikeda, B.M.; Quinn, M.J

    2003-01-01

    The disposal of high-level nuclear waste in the Yucca Mountain, Nevada is under consideration by the US Department of Energy. The proposed facility will be located in the unsaturated zone approximately 300 m below the surface and 300 m above the water table. The proposed waste container consists of an outer corrosion-resistant Alloy 22 shell surrounding a 316 NG stainless steel structural inner container that encapsulates the used nuclear fuel waste. A titanium drip shield is proposed to protect the waste container from ground water seepage arid rock-fail. A cycle of dripping/evaporation could result in the generation of concentrated aggressive solutions, which could contact the waste container. The waste container material could be susceptible to crevice corrosion from such solutions. The experiments described in this report support the modeling of waste package degradation processes. The intent was to provide parameter values that are required to model crevice corrosion chemistry, as it relates to hydrogen pick-up, and stress corrosion cracking for selected candidate waste package materials. The purpose of the experiments was to study the crevice corrosion behavior of various candidate materials under near freely corroding conditions and to determine the pH developed in crevice solutions. Experimental results of crevice corrosion of dissimilar metal pairs (Alloy 22, Grade-7 and -16 titanium and 316 stainless steel) immersed in a simulated concentrated ground water at {approx}90{sup o}C are reported. The corrosion potential was measured during exposure periods of between 330 and 630 h. Following the experiments, the pH of the crevice solution was measured. The results indicate that a limited degree of crevice acidification occurred during the experiment. The values for corrosion potential suggest that crevice corrosion may have initiated. The total corrosion was limited, with little visible evidence for crevice corrosion being observed on the sample coupon faces

  14. Leachability of municipal solid waste ashes in simulated landfill conditions.

    Science.gov (United States)

    Li, Loretta Y; Ohtsubo, Masami; Higashi, Takahiro; Yamaoka, Shinya; Morishita, Tomotaka

    2007-01-01

    In Japan the volume of municipal solid waste is reduced by incineration, with fly ash and bottom ash disposed in controlled landfills. The leachability of anions and heavy metal cations, Zn, Cu and Pb, from MSW fly ash and bottom ash at different pHs was examined using batch- and column-leaching tests. The MSW ashes had a high capacity for neutralizing acids. Behaviour during leaching depended on the pH of the solution. For the volumes applied, the leachabilities of MSW fly ash were very similar at pHs from 3 to 6. Due to its amphoteric nature, Pb is leachable at pHs of approximately 10 or more, with leachate concentrations of about 3 and 3-10mg/L for the fly ash and bottom ash, respectively, much higher than for Zn and Cu. Pb concentrations for most leaching solutions were 1 and 3mg/L for the fly ash and bottom ash, respectively. Zn, and Cu leached at low concentrations for solutions of pH 3-6. Na and K ions leached at high concentrations of approximately 5000 mg/L in the first batch leaching test, decreasing to 10mg/L by the fourth leach. Ca and Mg ions leached more gradually than Na and K. Cl(-) and SO(4)(2+) ions were the major anions in the MSW ash. The high pH and cation leaching are expected to have negative impacts on the performance of clay liners.

  15. Corrosion characteristics of seven metals in three aqueous environments for forensic applications

    Science.gov (United States)

    Tong, Tianqi

    Corrosion characteristics of seven varieties of metals---zinc, brass C260, stainless steel 302, stainless steel 316, stainless steel 420, stainless steel 430, and stainless steel 440---in three aqueous media---Atlantic Ocean, Charles River, and deionized waters---were assessed via mass loss methods over 32 weeks, with supplemental data in the form of photomicrographic records. Concurrently, tests were conducted to determine the degree of measurement error resulting from the analytical scale used during corrosion assessment. This was accomplished by using reference samples of each type of metal and a glass vial as the container that held the metal and water samples. These error tests indicated that while the mass error associated with the metal samples was low, the error in mass associated with the vial displayed error margins two orders of magnitude larger than the error margins for the smaller metal samples. Further, control tests and statistical analysis indicated that this variation was the result of some quality inherent to the vial. The metal samples involved in the corrosion assessment experiment generally displayed corrosion characteristics in agreement with trends reported in the literature. Zinc produced the greatest quantity of corrosion residues out of all the metals studied. Brass C260 also developed visible corrosion. For example, brass C260 developed dark green/brown adherent residue and whitish blue-tinted nonadherent residue in Atlantic Ocean water, faint greenish tarnishing and some dark green spots and dots over time in Charles River water, and only faint greenish tarnish in deionized water. In contrast with zinc and brass C260, the stainless steels did not exhibit signs of significant corrosion rates excepting stainless steel 420 (SS420), which displayed pitted features surrounded by multi-colored rings on all of its Atlantic Ocean immersion samples and 25% of its Charles River immersion samples. Atlantic Ocean water generally caused the greatest

  16. Degradation of HT9 under simultaneous ion beam irradiation and liquid metal corrosion

    Science.gov (United States)

    Frazer, D.; Qvist, S.; Parker, S.; Krumwiede, D. L.; Caro, M.; Tesmer, J.; Maloy, S. A.; Wang, Y. Q.; Hosemann, P.

    2016-10-01

    A potentially promising coolant/structural material pair for a liquid-metal-cooled fast reactors is lead bismuth eutectic (LBE) coolant with the ferritic/martensitic steel HT9. The challenge of deploying LBE, however, is the corrosive environment it creates for structural materials. This corrosion can be mitigated with precise oxygen content control in the LBE to allow for the growth of passive protective oxide layers on the surface of the steel. In this paper, results are reported from the Irradiation Corrosion Experiment II (ICE-II), which allowed the simultaneous irradiation of a sample while in contact with LBE. It was found that a characteristic multilayer structure with an outer Fe3O4 oxide and inner FeCr2O4 spinel was grown and the oxidation was significantly larger in the irradiated region when compared to the region that was only exposed to LBE corrosion. Possible mechanisms are discussed to help understand this irradiation enhanced corrosion behavior.

  17. ECLSS Universal Waste Management System (UWMS) Metal Materials Compatibility Study- Electrochemical and Crevice Corrosion Evaluation

    Science.gov (United States)

    Lee, R. E.

    2017-01-01

    Electrochemical and crevice corrosion laboratory test results are presented for three noble metal candidates with possible application on the Universal Waste Management System (UWMS) in support of the Environmental Control and Life Support System (ECLSS) aboard the International Space Station (ISS). The three metal candidates, which included Inconel 625, Hastelloy C276 and Titanium 6Al-4V, were evaluated in two solutions representative of the acidic pretreatment formulations utilized during processing of waste liquids within the ECLSS. Final test results and data analysis indicated that the passive layer on all three metals provides excellent corrosion protection in both solutions under standard test conditions.

  18. Separation and characterization of magnetic fractions from waste-to-energy bottom ash with an emphasis on the leachability of heavy metals.

    Science.gov (United States)

    Wei, Yunmei; Mei, Xiaoxia; Shi, Dezhi; Liu, Guotao; Li, Li; Shimaoka, Takayuki

    2017-06-01

    Magnetic fractions were extracted from pulverized waste-to-energy (WTE) bottom ashes using a combined wet-dry extraction method. The resulting magnetic and non-magnetic fractions were subjected to compositional, mineralogical, and redox state analyses by X-ray diffraction (XRD), X-ray fluorescence, and X-ray photoelectron spectroscopy (XPS), respectively. The distribution and leaching toxicity of heavy metals were assessed to evaluate potential effects on the environment. Compositional analyses revealed that Fe accounted for 35% of the magnetic fraction of pulverized ashes, which was approximately seven times that of the raw ash. In addition to Fe, elemental Ni, Mn, and Cr were also significantly enriched in the magnetic fractions. The mineralogical analysis determined that Fe was primarily present as hematite and magnetite, and metallic iron was also identified in the magnetic fraction samples. The XPS analysis further proved the existence of zero-valence Fe. However, a significant amount of Fe remained in the non-magnetic fractions, which could partially be ascribed to the intergrowth structure of the various minerals. The elevated concentrations of toxicity characteristic leaching procedure (TCLP)-extracted Mn, Ni, Cr, Cu, Pb, and Zn were primarily ascribed to the lower buffering capability of the magnetic fractions, with the enrichment of Mn, Ni, and Cr in the magnetic fractions also contributing to this elevation.

  19. Chemistry of the interaction between azole type corrosion inhibitor molecules and metal surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Kovacevic, Natasa [Department of Physical and Organic Chemistry, Jozef Stefan Institute, Jamova 39, SI-1000 Ljubljana (Slovenia); Kokalj, Anton, E-mail: tone.kokalj@ijs.si [Department of Physical and Organic Chemistry, Jozef Stefan Institute, Jamova 39, SI-1000 Ljubljana (Slovenia)

    2012-11-15

    By means of density functional theory calculations, it has been shown how typical organic corrosion inhibitors-molecules that have the ability to remarkably slow down the corrosion of metals and alloys-interact with bare surfaces of various types of metals. As representative model systems, benzimidazole and benzotriazole inhibitors on iron, copper, and aluminum surfaces are considered. It is found that bonding depends sensitively on the type of metal. On transition metals with open d-band the inhibitor molecules can chemisorb strongly either parallel to the surface with a pronounced {pi}-d hybridization or perpendicularly with unsaturated N atom(s) through {sigma}-molecular orbitals, whereas on transition metals with fully occupied d-band and on sp-metals the molecules weakly chemisorb only with the latter mode. In addition to neutral inhibitor molecules also inhibitors in deprotonated (anionic) and protonated (cationic) forms are considered, because many corrosion inhibitors possess acidic hydrogens as well as basic heteroatoms. It is shown that the chemisorptive bonding is far the strongest for deprotonated inhibitors and, moreover, that even protonated inhibitors may chemisorb, although such bonding is characteristic of more reactive metals. However adsorbed protonated inhibitors are likely to deprotonate on all considered metals, whereas further deprotonation from neutral to deprotonated form is more likely on more reactive metals. Highlights: Black-Right-Pointing-Pointer Bonding of azole corrosion inhibitors onto metal surfaces characterized by DFT calculations. Black-Right-Pointing-Pointer Adsorption bonding depends sensitively on the type of metal. Black-Right-Pointing-Pointer Azoles bond with either {pi}-system or {sigma}-orbitals to transition metals with open d-band. Black-Right-Pointing-Pointer Azoles bond with {sigma}-orbitals to transition metals with fully occupied d-band and to sp-metals. Black-Right-Pointing-Pointer Among various molecular forms

  20. Effects of Alloy Element and Microstructure on Corrosion Resistant Property of Deposited Metals of Weathering Steel

    Institute of Scientific and Technical Information of China (English)

    Xiao-ming XIAO; Yun PENG; Cheng-yong MA; Zhi-ling TIAN

    2016-01-01

    Alloy element and microstructure are key factors that dominate mechanical and corrosion resistant properties of weathering steel.The effect of Mo on microstructure,mechanical properties and corrosion resistant property of depos-ited metal was investigated.Experimental results show that with the increase of Mo content in deposited metals,the phase transformation temperature decreases,and the ferrite zone in CCT diagram moves rightward,resulting in en-larged bainite zone and reduced ferrite and pearlite zone.The addition of 0�24 mass% Mo in deposited metal results in the increase of tensile strength,more M-A constituent and less high angle grain which reduce the low temperature toughness.It is found that Mo can raise the weathering resistance of deposited metal in industrial atmosphere.Analy-sis indicates that Mo may enrich in the inner rust layer,produce MoO3 ,enhance the formation of compact rust film and impede the anode dissolution reaction.Granular bainite in deposited metals displays better corrosion resistance than acicular ferrite during the initial corrosion stage,but its long-term influence on the corrosion resistance is limited.

  1. Application of carbohydrate polymers as corrosion inhibitors for metal substrates in different media: A review.

    Science.gov (United States)

    Umoren, Saviour A; Eduok, Ubong M

    2016-04-20

    Naturally occurring polysaccharides are biopolymers existing as products of biochemical processes in living systems. A wide variety of them have been employed for various material applications; as binders, coatings, drug delivery, corrosion inhibitors etc. This review describes the application of some green and benign carbohydrate biopolymers and their derivatives for inhibition of metal corrosion. Their modes and mechanisms of protection have also been described as directly related to their macromolecular weights, chemical composition and their unique molecular and electronic structures. For instance, cellulose and chitosan possess free amine and hydroxyl groups capable of metal ion chelation and their lone pairs of electrons are readily utilized for coordinate bonding at the metal/solution interface. Some of the carbohydrate polymers reviewed in this work are either pure or modified forms; their grafted systems and nanoparticle composites with multitude potentials for metal protection applications have also been highlighted. Few inhibitors grafted to introduce more compact structures with polar groups capable of increasing the total energy of the surface have also been mentioned. Exudate gums, carboxymethyl and hydroxyethyl cellulose, starch, pectin and pectates, substituted/modified chitosans, carrageenan, dextrin/cyclodextrins and alginates have been elaborately reviewed, including the effects of halide additives on their anticorrosion performances. Aspects of computational/theoretical approach to corrosion monitoring have been recommended for future studies. This non-experimental approach to corrosion could foster a better understanding of the corrosion inhibition processes by correlating actual inhibition mechanisms with molecular structures of these carbohydrate polymers.

  2. Applications in the Nuclear Industry for Corrosion-Resistant Amorphous-Metal Thermal-Spray Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J; Choi, J

    2007-07-18

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Fe-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. Ceramic coatings may provide even greater corrosion resistance for container applications, though the boron-containing amorphous metals are still favored for criticality control applications. These amorphous metal and ceramic materials have been produced as gas atomized powders and applied as near full density, non-porous coatings with the high-velocity oxy-fuel process. This paper summarizes the performance of these coatings as corrosion-resistant barriers, and as neutron absorbers. Relevant corrosion models are also discussed, as well as a cost model to quantify the economic benefits possible with these new materials.

  3. Corrosion behavior of metals and alloys in marine-industrial environment.

    Science.gov (United States)

    Natesan, Mariappan; Selvaraj, Subbiah; Manickam, Tharmakkannu; Venkatachari, Gopalachari

    2008-12-01

    This work deals with atmospheric corrosion to assess the degrading effects of air pollutants on ferrous and non-ferrous metals and alloys, which are mostly used as engineering materials. An exposure study was conducted in the Tuticorin port area located on the east coast of South India, in the Gulf of Mannar with Sri Lanka to the southeast. Common engineering materials, namely mild steel, galvanized iron, Zn, Al, Cu and Cu-Zn alloys (Cu-27Zn, Cu-30Zn and Cu-37Zn), were used in the investigation. The site was chosen where the metals are exposed to marine and industrial atmospheres. Seasonal 1 to 12 month corrosion losses of these metals and alloys were determined by a weight loss method. The weight losses showed strong corrosion of mild steel, galvanized iron, Cu and Zn and minor effect on Al and Cu-Zn alloys. Linear regression analysis was conducted to study the mechanism of corrosion. The composition of corrosion products formed on the metal surfaces was identified by x-ray diffraction and Fourier transform infrared spectroscopy.

  4. Corrosion behavior of metals and alloys in marine-industrial environment

    Directory of Open Access Journals (Sweden)

    Mariappan Natesan, Subbiah Selvaraj, Tharmakkannu Manickam and Gopalachari Venkatachari

    2008-01-01

    Full Text Available This work deals with atmospheric corrosion to assess the degrading effects of air pollutants on ferrous and non-ferrous metals and alloys, which are mostly used as engineering materials. An exposure study was conducted in the Tuticorin port area located on the east coast of South India, in the Gulf of Mannar with Sri Lanka to the southeast. Common engineering materials, namely mild steel, galvanized iron, Zn, Al, Cu and Cu–Zn alloys (Cu–27Zn, Cu–30Zn and Cu–37Zn, were used in the investigation. The site was chosen where the metals are exposed to marine and industrial atmospheres. Seasonal 1 to 12 month corrosion losses of these metals and alloys were determined by a weight loss method. The weight losses showed strong corrosion of mild steel, galvanized iron, Cu and Zn and minor effect on Al and Cu–Zn alloys. Linear regression analysis was conducted to study the mechanism of corrosion. The composition of corrosion products formed on the metal surfaces was identified by x-ray diffraction and Fourier transform infrared spectroscopy.

  5. Erosion and corrosion of ceramic-metallic coatings and stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Bjordal, M.

    1995-04-01

    Simultaneous corrosion and erosion is a well-known problem in many environments, for instance in hydroelectric power plants and in oil production systems. This thesis presents a study of the combined effect of corrosion and erosion for some thermal spray ceramic-metallic coatings (cemented carbides) and a duplex stainless steel. By measuring the two effects separately and comparing them to the total material loss obtained when they occur simultaneously, it has been possible to reveal the relative contribution from the two deterioration mechanisms and how they interact. The materials were exposed to flowing aerated synthetic sea water containing silica particles. Specimens of various shapes were moved in the slurry. It is generally found that the corrosion percentage decreases when the erosivity of the environment is increased, for instance by increased flow velocity, and at the same time erosion plays a more important role. For all the materials tested the corrosion rate is increased by addition of particles to the flow. Differences are found between the thermal spray coatings. Small additions of Cr to the actively corroding Co matrix of the 83WC 17Co sample improve the corrosion resistance. Even if the amount of corrosion relative to the total weight loss rate is small, the corrosion can lead to a synergism of up to 90 %. Stainless steel does not exhibit a clear synergism. The computer code FLUENT was used for modelling the flow conditions. 79 refs., 67 figs., 29 tabs.

  6. Microbially influenced corrosion: studies on enterobacteria isolated from seawater environment and influence of toxic metals on bacterial biofilm and bio-corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Bermond-Tilly, D.; Pineau, S.; Dupont-Morral, I. [Corrodys, 50 - Equeurdreville (France); Janvier, M.; Grimont, P.A.D. [Institut Pasteur, Unite BBPE, 75 - Paris (France)

    2004-07-01

    Full text of publication follows: The most widely involved bacteria in Microbially Induced Corrosion (MIC usually called bio-corrosion) are sulfate/thiosulfate-reducing bacteria. The sulfate-reducing bacteria (SRB) are major contributors to the anaerobic bio-corrosion of steel. However, corrosion process of pipelines (or off shores platforms) was found to be associated with many other bacteria. These bacteria are able to produce sulfides from the reduction of thiosulfate in anaerobic conditions. By this way, a thiosulfate-reducing non sulfate-reducing bacteria, Dethiosulfovibrio peptidovorans, showed a significant corrosive activity similar to or higher than that recorded for SRB involved in bio-corrosion, (Magot et al., 1997). Furthermore, a bacteria, Citrobacter amalonaticus, which belongs to the family of the Enterobacteriaceae, is involved in severe pitting corrosion process (Angeles Chavez et al., 2002). Recently, some bacteria (Citrobacter freundii, Proteus mirabilis and Klebsiella planticola characterized as belonging to the family of Enterobacteriaceae) were isolated from biofilm developed on carbon steel coupons immersed in natural seawater. The latter bacteria were also associated in severe pitting corrosion process on carbon steel coupons (Bermond-Tilly et al., 2003). Biofilm forms a protective layer, reducing the exposure of the metal surface to the external environment. However, bacteria included in the biofilm could also cause localized corrosion by consuming cathodic hydrogen from the steel or by producing corrosive metabolic end products and by the Extracellular Polymeric Substances (EPS) production. Thus, EPS can also play an important role in the corrosion of the metals (e.g. can complex metal ions). However, sulfate/thiosulfate-reducing bacteria and some Enterobacteria are highly efficient to bioremediation by precipitation of toxic metals from wastewater as metal sulfides. Recently it was shown that toxic metal may be involved in the formation

  7. Computational modeling of the mechanism of hydrogen embrittlement (HE) and stress corrosion cracking (SCC) in metals

    Science.gov (United States)

    Cendales, E. D.; Orjuela, F. A.; Chamarraví, O.

    2016-02-01

    In this article theoretical models and some existing data sets were examined in order to model the two main causes (hydrogen embrittlement and corrosion-cracking under stress) of the called environmentally assisted cracking phenomenon (EAC). Additionally, a computer simulation of flat metal plate subject to mechanical stress and cracking due both to hydrogen embrittlement and corrosion was developed. The computational simulation was oriented to evaluate the effect on the stress-strain behavior, elongation percent and the crack growth rate of AISI SAE 1040 steel due to three corrosive enviroments (H2 @ 0.06MPa; HCl, pH=1.0; HCl, pH=2.5). From the computer simulation we conclude that cracking due to internal corrosion of the material near to the crack tip limits affects more the residual strength of the flat plate than hydrogen embrittlement and generates a failure condition almost imminent of the mechanical structural element.

  8. Progressive Corrosion Study of Metals like Mild Steel, Zinc and Aluminium in an Urban Atmosphere

    Directory of Open Access Journals (Sweden)

    H. K. Kadiya

    2009-01-01

    Full Text Available Corrosion rate (Progressive of mild steel (MS, zinc and aluminum have been determined under outdoor conditions of exposure at Valsad (South Gujarat representing an urban atmosphere. Mild steel (MS, zinc and aluminium plates exposed during November 2005 indicates corrosion rate of 88, 33 and 1.4 mg/sq.dm for one month exposure period and 3668, 968 and 26.1 mg/sq.dm for mild steel, zinc and aluminium respectively for twelve months exposure period. Mild steel panels exposed vertically suffer less corrosion than those exposed at an angle of 45°. The resistivity towards the atmosphere was in the increasing order: mild steel < zinc < aluminium. Corrosion rate of these three metals found more in rainy seasons than the rate of winter and summer season

  9. Amorphous metal formulations and structured coatings for corrosion and wear resistance

    Science.gov (United States)

    Farmer, Joseph C.

    2011-12-13

    A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.

  10. Corrosion protection of aluminum alloys in contact with other metals

    Science.gov (United States)

    Kuster, C. A.

    1969-01-01

    Study establishes the quality of chemical and galvanized protection afforded by anodized and aldozided coatings applied to test panels of various aluminum alloys. The test panels, placed in firm contact with panels of titanium alloys, were subjected to salt spray tests and visually examined for corrosion effect.

  11. LEACHABILITY OF METALS FROM MINERAL PROCESSING WASTE

    Science.gov (United States)

    This report was submitted by the University of Cincinnati (UC) in fulfillment of Contract No. 68-C7-0057 under the sponsorship of the United States Environmental Protection Agency (EPA). This report covers a period from August 2000 through November 2001; laboratory work was com...

  12. Hybrid nanostructured coatings for corrosion protection of base metals: a sustainability perspective

    Science.gov (United States)

    Dennis, Robert V.; Patil, Vikas; Andrews, Justin L.; Aldinger, Jeffrey P.; Yadav, Ganapati D.; Banerjee, Sarbajit

    2015-03-01

    In this topical review article, we attempt to capture recent advances in the development of sustainable hybrid nanocomposite coatings for the corrosion inhibition of structural metals. Spurred primarily by the urgent imperative of replacing hexavalent chromium but also driven by concerns regarding the environmental impact of organic solvents, materials criticality considerations, the need to maintain structural integrity and function under extreme environments, and a renewed impetus towards lightweighting, the design of new coating concepts has seen an explosion of activity. We discuss varying modes of corrosion inhibition and the drive towards multicomponent nanostructured coatings that synergistically unite multiple modes of corrosion inhibition within a single coating system. Nanocomposite coatings in which nanoparticles of one phase are dispersed within a continuous phase, usually a polymeric matrix, provide a modular design approach to multifunctional coatings provided fundamental challenges such as dispersion and compatibility can be resolved. By dint of their high surface-to-volume ratios, the incorporation of nanoparticles profoundly modifies the adjacent polymeric matrix, giving rise to an ‘interphase’ region with modified properties, at relatively low filler loadings. The implications of incorporating metallic, porous metal oxide, and carbon nanomaterials (graphene and carbon nanotubes) within polymeric matrices are explored with an emphasis on active corrosion inhibition. The availability of high-quality nanoparticles that are either electroactive (e.g., metals, graphene, carbon nanotubes, etc.) or are capable of serving as reservoirs for active corrosion inhibitors (e.g., porous silicon oxide, layered double hydroxides, halloysite) provides unprecedented functionality and opportunities for multifunctional coatings. The review emphasizes mechanistic considerations where these have been elucidated with a view towards developing systematic design

  13. Local corrosion of magnesia-chrome refractory at slag-metal interface; Yoyu slag metal kaimen ni okeru magnesia / chrom shitsu taikabutsu no kyokubu sonsho

    Energy Technology Data Exchange (ETDEWEB)

    Tao, Z.; Mukai, K.; Ogata, M. [Kyushu Inst. of Tech., Kitakyushu, Fukuoka (Japan)

    1998-09-01

    The corrosion mode of refractory depending on the chemical dissolution of molten slag-metal, a component of refractory is classified mainly into the corrosion of inner slag phase body and inner metal phase body, and local corrosion at slag surface and slag-metal interface, and local corrosion at the interface of different type of refractories. Among them, local corrosion occurring at the slag-metal interface is a serious problem that effects the life of refractory, and these recent years research regarding the prevention of this type of local corrosion has been closed up. So far, number of researches regarding the local corrosion of solid oxides at slag-metal interface has been carried out. However, these are all based on close single component and research regarding the practical oxides with multiple components and multiporous characteristic has not been carried out. In this research, practical magnesia-chrome refractory (CaO-SiO2-Al203-FetO) slag-metal system is described and revelation of local corrosion phenomena at slag-metal interface was studied. 17 refs., 14 figs., 2 tabs.

  14. Fundamental Investigation of Pitting Corrosion in Structural Metals

    Science.gov (United States)

    1981-07-01

    to .1. Electrochem. Soc.; abbreviated version submitted to H. H. Uhlig 75th Birthday Symposium Volume, The Electrochemical Society , Fall Meeting...Films During the Initial Stages of Corrosion, Ext. Abs. No. 93, The Electrochemical Society , Fall Meeting, Las Vegas, NV, October 17-22, 1976. 2. T. R...Beck, Pitting of Titanium, III Electrical Properties of Salt Film, Ext. Abs. No. 64, The Electrochemical Society , Spring Meeting, Seattle, WA, May 21

  15. Microstructure and pitting corrosion of shielded metal arc welded high nitrogen stainless steel

    OpenAIRE

    Raffi Mohammed; G. Madhusudhan Reddy; K. Srinivasa Rao

    2015-01-01

    The present work is aimed at studying the microstructure and pitting corrosion behaviour of shielded metal arc welded high nitrogen steel made of Cromang-N electrode. Basis for selecting this electrode is to increase the solubility of nitrogen in weld metal due to high chromium and manganese content. Microscopic studies were carried out using optical microscopy (OM) and field emission scanning electron microscopy (FESEM). Energy back scattered diffraction (EBSD) method was used to determine t...

  16. The effect of carbon content on mechanical properties, failure and corrosion resistance of deposited chromium metal

    Directory of Open Access Journals (Sweden)

    Леонід Кімович Лещинськiй

    2017-06-01

    Full Text Available It has been shown that if choosing a metal composition for surfacing rolls and rollers of continuous casting machines, both the carbon impact on the mechanical and functional properties and the critical values of the chromium concentration, which determine the corrosion resistance of the metal with regard to electrochemical corrosion theory, should be considered as well. The paper studied the effect of chromium and carbon steel the X5-X12 type on the structure, technological strength, mechanical properties, fracturing resistance and corrosion resistance of the weld metal. The composition of chromium tool steels (deposited metal (X5-used for the rolls of hot rolling mills and (X12-used for continuous casting machines rollers correspond to these values. The impact of carbon on the properties of the deposited metal containing chromium was considered by comparing the data for both types of the deposited metal. It was found that for both types of the deposited metal (X5 and X12, the limiting value of the carbon content, providing an optimal combination of strength, ductility, failure resistance is the same. If the carbon content is more than the limiting value – (0,25% the technological strength and failure resistance of the deposited metal significantly reduce. With increasing carbon content from 0,18 to 0,25% the martensite structure has a mixed morphology – lath and plate. The strength and toughness of the deposited metal grow. Of particular interest is simultaneous increase in the specific work of failure resulted from crack inhibition at the boundary with far less solid and more ductile ferrite. As for the 5% chromium metal, the X12 type composition with 0,25% C, is borderline. With a further increase in the carbon content of the metal both ductility and failure resistance sharply decrease and with 0,40% C the growth rate of fatigue crack increases by almost 1,5 times

  17. Effects of sulfate on heavy metal release from iron corrosion scales in drinking water distribution system.

    Science.gov (United States)

    Sun, Huifang; Shi, Baoyou; Yang, Fan; Wang, Dongsheng

    2017-05-01

    Trace heavy metals accumulated in iron corrosion scales within a drinking water distribution system (DWDS) could potentially be released to bulk water and consequently deteriorate the tap water quality. The objective of this study was to identify and evaluate the release of trace heavy metals in DWDS under changing source water conditions. Experimental pipe loops with different iron corrosion scales were set up to simulate the actual DWDS. The effects of sulfate levels on heavy metal release were systemically investigated. Heavy metal releases of Mn, Ni, Cu, Pb, Cr and As could be rapidly triggered by sulfate addition but the releases slowly decreased over time. Heavy metal release was more severe in pipes transporting groundwater (GW) than in pipes transporting surface water (SW). There were strong positive correlations (R(2) > 0.8) between the releases of Fe and Mn, Fe and Ni, Fe and Cu, and Fe and Pb. When switching to higher sulfate water, iron corrosion scales in all pipe loops tended to be more stable (especially in pipes transporting GW), with a larger proportion of stable constituents (mainly Fe3O4) and fewer unstable compounds (β-FeOOH, γ-FeOOH, FeCO3 and amorphous iron oxides). The main functional iron reducing bacteria (IRB) communities were favorable for the formation of Fe3O4. The transformation of corrosion scales and the growth of sulfate reducing bacteria (SRB) accounted for the gradually reduced heavy metal release with time. The higher metal release in pipes transporting GW could be due to increased Fe6(OH)12CO3 content under higher sulfate concentrations.

  18. Microstructure and pitting corrosion of 13CrNiMo weld metals

    Energy Technology Data Exchange (ETDEWEB)

    Bilmes, P.D. [Laboratorio de Investigaciones de Metalurgia Fisica ' Ing. Gregorio Cusminsky' (LIMF), Departamento Mecanica, Facultad de Ingenieria, Universidad Nacional de la Plata, calle 1 y 47, 1900 La Plata (Argentina); Llorente, C.L. [Laboratorio de Investigaciones de Metalurgia Fisica ' Ing. Gregorio Cusminsky' (LIMF), Departamento Mecanica, Facultad de Ingenieria, Universidad Nacional de la Plata, calle 1 y 47, 1900 La Plata (Argentina); Saire Huaman, L. [Instituto de Investigaciones, Fisicoquimicas Teoricas y Aplicadas (INIFTA), Facultad de Ciencias Exactas, Universidad Nacional de la Plata, Sucursal 4-C.C. 16, 1900 La Plata (Argentina); Laboratorio de Ingenieria de Corrosion y Tecnologia Electroquimica (LICTE), Departamento Ingenieria Quimica, Facultad de Ingenieria, Universidad Nacional de la Plata, 1 y 47, 1900 La Plata (Argentina); Gassa, L.M. [Instituto de Investigaciones, Fisicoquimicas Teoricas y Aplicadas (INIFTA), Facultad de Ciencias Exactas, Universidad Nacional de la Plata, Sucursal 4-C.C. 16, 1900 La Plata (Argentina); Laboratorio de Ingenieria de Corrosion y Tecnologia Electroquimica (LICTE), Departamento Ingenieria Quimica, Facultad de Ingenieria, Universidad Nacional de la Plata, 1 y 47, 1900 La Plata (Argentina); Gervasi, C.A. [Instituto de Investigaciones, Fisicoquimicas Teoricas y Aplicadas (INIFTA), Facultad de Ciencias Exactas, Universidad Nacional de la Plata, Sucursal 4-C.C. 16, 1900 La Plata (Argentina) and Laboratorio de Ingenieria de Corrosion y Tecnologia Electroquimica (LICTE), Departamento Ingenieria Quimica, Facultad de Ingenieria, Universidad Nacional de la Plata, 1 y 47, 1900 La Plata (Argentina)]. E-mail: gervasi@inifta.unlp.edu.ar

    2006-10-15

    Cyclic potentiodynamic measurements and scanning electron microscopy were used to analyze susceptibility to pitting corrosion of 13CrNiMo weld metals. In order to carry out a critical assessment of the influence of microstructural factors on localized corrosion, different heat treatments were applied to the alloys under investigation. Volume fractions of austenite in tempered conditions as well as the amount and size of precipitated carbides strongly affect pitting resistance. Characteristic potentials (pitting potential and repassivation potential) increase according to the retained austenite content. Results can be discussed in terms of a model that describes the structural refinement resulting from a double-tempering procedure.

  19. Metallic corrosion of the tanker ''Prestige'' in deep seawater

    Directory of Open Access Journals (Sweden)

    Morcillo, M.

    2004-04-01

    Full Text Available In this paper the authors make a worst-case approach estimate of steel durability in the hull of the wreck "Prestige", based on the scarce data published on marine corrosion of steel at great depths.

    En el artículo los autores realizan un pronóstico sobre la durabilidad del acero que integra el casco del pecio Prestige, en base a los escasos datos publicados sobre corrosión marina del acero a grandes profundidades.

  20. Micro-EDXRF surface analyses of a bronze spear head: Lead content in metal and corrosion layers

    Energy Technology Data Exchange (ETDEWEB)

    Figueiredo, E. [Instituto Tecnologico e Nuclear, Estrada Nacional 10, 2686-953 Sacavem (Portugal); Departamento de Conservacao e Restauro, Faculdade de Ciencias e Tecnologia da Universidade Nova de Lisboa, Quinta da Torre, 2829-516 Monte de Caparica (Portugal)], E-mail: elin@itn.pt; Valerio, P.; Araujo, M.F. [Instituto Tecnologico e Nuclear, Estrada Nacional 10, 2686-953 Sacavem (Portugal); Senna-Martinez, J.C. [Instituto de Arqueologia, Faculdade de Letras da Universidade de Lisboa, Cidade Universitaria, Campo Grande, 1600-214 Lisbon (Portugal)

    2007-09-21

    A bronze spear head from Central Portugal dated to Late Bronze Age has been analyzed by non-destructive micro-EDXRF in the metal surface and corrosion layers. The artifact had previously been analyzed using a conventional EDXRF spectrometer having a larger incident beam. The quantification of the micro-EDXRF analyses showed that lead content in corrosion layers can reach values up to four times higher than the content determined in the metal surface. Results obtained with the higher energy incident beam from the EDXRF equipment, although referring mainly to the corrosion layers, seem to suffer some influence from the surface composition of the metallic alloy.

  1. High temperature corrosion and corrosion protection of metallic interconnects for SOFC

    OpenAIRE

    Tobing, Stefanus Lumban

    2015-01-01

    Reducing solid oxide fuel cells (SOFCs) operation temperature from 900-100 °C to 700-800 °C, has made the substitution of traditional lanthanum chromate (LaCrO3) ceramic interconnect with metallic interconnect possible. At elevated temperature and in oxidant environment, a metal is not stable and will transform into its oxide. Typical metallic materials used as SOFCs interconnects are stainless steels with a Cr-content around 20 wt.%, and with some minor alloying elements like ...

  2. Acoustic emission analysis coupled with thermogravimetric experiments dedicated to high temperature corrosion studies on metallic alloys

    Energy Technology Data Exchange (ETDEWEB)

    Serris, Eric; Al Haj, Omar; Peres, Veronique; Cournil, Michel [Ecole Nationale Superieure des Mines de Saint-Etienne (France); Kittel, Jean; Grosjean, Francois; Ropital, Francois [IFP Energies nouvelles, BP3 rond-point de l' echangeur de Solaize (France)

    2014-11-01

    High temperature corrosion of metallic alloys (like iron, nickel, zirconium alloys) can damage equipment of many industrial fields (refinery, petrochemical, nuclear..). Acoustic emission (AE) is an interesting method owing to its sensitivity and its non-destructive aspect to quantify the level of damage in use of these alloys under various environmental conditions. High temperature corrosive phenomena create stresses in the materials; the relaxation by cracks of these stresses can be recorded and analyzed using the AE system. The goal of our study is to establish an acoustic signals database which assigns the acoustic signals to the specific corrosion phenomena. For this purpose, thermogravimetric analysis (TGA) is coupled with acoustic emission (AE) devices. The oxidation of a zirconium alloy, zircaloy-4, is first studied using thermogravimetric experiment coupled to acoustic emission analysis at 900 C. An inward zirconium oxide scale, preliminary dense, then porous, grow during the isothermal isobaric step. The kinetic rate increases significantly after a kinetic transition (breakaway). This acceleration occurs with an increase of acoustic emission activity. Most of the acoustic emission bursts are recorded after the kinetic transition. Acoustic emission signals are also observed during the cooling of the sample. AE numerical treatments (using wavelet transform) completed by SEM microscopy characterizations allows us to distinguish the different populations of cracks. Metal dusting represents also a severe form of corrosive degradation of metal alloy. Iron metal dusting corrosion is studied by AE coupled with TGA at 650 C under C{sub 4}H{sub 10} + H{sub 2} + He atmosphere. Acoustic emission signals are detected after a significant increase of the sample mass.

  3. Study on possibility for the improvement of corrosion resistance of metals using laser-formed oxide surface structure

    Science.gov (United States)

    Ruzankina, J. S.; Vasiliev, O. S.

    2016-08-01

    The laser processes of oxidation are currently known and used extensively, in particular, to improve corrosion resistance of metals possessing certain properties and composition. In this regard, actuality is the methods of laser oxidation of metals and the determination of their modes of treatment in each specific case. Increase of corrosion resistance ST20 can carried out with the formation on the surface oxide films, as well as by reducing surface roughness. Studied various modes of processing of the steel surface. Corrosion resistance investigated for protecting a metal. Defocusing the beam to allow the surface treatment of a wide beam in the low temperature mode of processing. For further study of the irradiated surface on the corrosion resistance was conducted by chemical treatment in acid. Estimated phase composition of films formed under laser treatment simulated in the program astics. The study to increase the corrosion resistance of steel and titanium, have shown that under the chosen methods of processing of materials degradation observed.

  4. Leachability of Arsenic (As) Contaminated Landfill Soil Stabilised by Cement and Bagasse Ash

    Science.gov (United States)

    Azhar, A. T. S.; Azim, M. A. M.; Aziman, M.; Nabila, A. T. A.

    2016-11-01

    Contaminated soil with heavy metals, especially Arsenic (As) has become a major issue worldwide. As is reported to be a metal that affects human health and is related to have caused serious diseases that interrupts the nervous system, blood vessels and kidneys. However, proper treatment techniques such as Stabilization/Solidification (S/S) method can be employed and is capable of controlling these heavy metals from contaminating the soil strata and groundwater resources. This study is to investigate the leachability of Arsenic (As) in S/S method when bagasse ash (BA) is added to remedy contaminated Landfill soil. Cement is added at a proportion of 5%, 10%, 15% and 20% in sample weights without BA while in another sample; the cement replaces BA at a proportion of 2.5%, 5%, 7.5%. and 10%. All samples were allowed to harden and cured at room temperature for 7, 14 and 28 days. The effectiveness of the treatment was assessed by conducting Synthetic Precipitation Leaching Procedure (SPLP). Results indicate that pH and leachability are found to have major influence on metal release. The final pH after leaching tests showed improvements especially samples containing BA. In addition, the concentration of As in the SPLP test after the curing period of 28 days were detected to be below the leachability limit as regulated by WHO's Guidelines for Drinking-water Quality. As a whole, the results obtained from testing showed that sample containing 10% cement with 10% BA is the most effective and is the optimum mix since this proportion succeeded in minimising the leachability of As at total reduction by 100%, In conclusion, partial replacement of cement with BA in the binder system has been successful in reducing the leachability.

  5. Corrosion of Embedded Metals in Wood: An Overview of Recent Research with Implications for building moisture design

    Science.gov (United States)

    Samuel L. Zelinka

    2013-01-01

    ASHRAE Standard 160, Criteria for Moisture-Control Design Analysis in Buildings, specifies moisture design criteria in buildings to prevent moisture damage such as fungal activity and corrosion. While there has been much research on mold and decay fungi in wood buildings, it is often overlooked that wet wood is corrosive to the metal screws...

  6. Effects of aluminum nanocrystals on the corrosion resistance of aluminum-based metallic glasses

    Science.gov (United States)

    Lucente, Ashley Marie

    Aluminum-based metallic glasses possess some remarkable attributes that make them appealing for corrosion prevention applications. For example, Al-based glasses are resistant to pitting corrosion and can function as a corrosion barrier film, a sacrificial anode, and provide active corrosion inhibition by releasing alloying elements as inhibiting ions. While the amorphous structure makes these functions possible by allowing a high alloying element content to be achieved in solid solution, it is also a potential weakness because the amorphous structure is metastable. Partial crystallization occurs over time as nanometer-scale, solute-depleted f.c.c. Al precipitates ("nanocrystals") nucleate and grow within a remaining amorphous matrix. There was once some concern that these nanocrystals may serve as pit initiation sites and degrade the good pitting resistance of an amorphous alloy. Contrary to early predictions, this work shows that several partially nanocrystalline Al-based alloys are as corrosion resistant as fully amorphous alloys of the same bulk composition. This thesis provides an in-depth investigation of several mechanisms that can explain the good corrosion resistance of partially nanocrystalline glasses. The corrosion resistance of the amorphous and partially nanocrystalline glasses was first characterized by examining chloride induced pitting. The results of these experiments guided diagnostic studies of chloride-induced metastable pitting and stable pit growth, alkaline dissolution and passivation behavior, and surface characterization using SEM, TEM, and AFM, all at a sensitivity level tailored to detect nm-scale corrosion processes. These techniques together served as diagnostics to help determine the mechanism by which the corrosion resistance of a partially nanocrystalline Al-based glass may be similar or superior to that of its fully amorphous precursor. The overall conclusion of this dissertation is that Al-based glassy alloys with solute

  7. Enhancement of corrosion resistance of polypyrrole using metal oxide nanoparticles: Potentiodynamic and electrochemical impedance spectroscopy study.

    Science.gov (United States)

    Hosseini, Marzieh; Fotouhi, Lida; Ehsani, Ali; Naseri, Maryam

    2017-11-01

    We introduce a simple and facile strategy for dispersing of nanoparticles within a p-type conducting polymer matrix by in situ electropolymerization using oxalic acid as the supporting electrolyte. Coatings prepared from polypyrrole-nano-metal oxide particles synthesized by in situ polymerization were found to exhibit excellent corrosion resistance much superior to polypyrrole (Ppy) in aggressive environments. The anti-corrosion behavior of polypyrrole films in different states and the presence of TiO2, Mn2O3 and ZnO nanoparticles synthesized by electropolymerization on Al electrodes have been investigated in corrosive solutions using potentiodynamic polarization and electrochemical impedance spectroscopy. The electrochemical response of the coated electrodes in polymer and nanocomposite state was compared with bare electrodes. The use of TiO2 nanoparticles has proved to be a great improvement in the performances of polypyrrole films for corrosion protection of Al samples. The polypyrrole synthesized in the presence of TiO2 nanoparticles coated electrodes offered a noticeable enhancement of protection against corrosion processes. The exceptional improvement of performance of these coatings has been associated with the increase in barrier to diffusion, prevention of charge transport by the nanosize TiO2, redox properties of polypyrrole as well as very large surface area available for the liberation of dopant due to nano-size additive. Copyright © 2017 Elsevier Inc. All rights reserved.

  8. Technological aspects of corrosion control in metallic systems

    Science.gov (United States)

    Taylor, Matthew Logan

    Three corrosion control technologies were investigated, including the effect of nitrogen on the passivity of chromium in sulfate solutions, possible issues associated with the use of amines in steam turbine environments and the microstructure of naval advanced amorphous coatings. Nitrogen (N) is a minor alloying element commonly used to increase the strength of steels by stabilizing the austenite phase. Physical vapor deposited chromium + nitrogen (0, 6.8 and 8.9 at.%N) coatings were investigated as a model system, to test the model. Because Cr passive films have been observed to be generally n-type semiconductors, an impedance function containing a n-type Faradaic impedance was constructed and optimized to electrochemical impedance spectra for the model system at pH 4,7 and 10 1M sulfate solution at 30°C. An apparent deviation from theory was observed, however. The n-type model predicted steady state currents which were independent of potential, while the observed current densities had a positive correlation with potential. Mott-Schottky analysis revealed that the test potentials were within the n-p transition and p-type potential range, which resolves the apparent deviation. Despite this difficulty, however, the impedance model produced reasonably accurate results, calculating current densities to within one order of magnitude of the measured steady state currents where anodic currents were available and passive film thicknesses on the order of 1-2 nm. Various amines are commonly used to inhibit corrosion in thermal power generation systems, including steam turbines, by increasing the pH. However, during the shutdown phase of the power plant, it is possible for these inhibitors to concentrate and cause corrosion of the turbine rotor. The effect of two ammine inhibitors (monoethanolamine and dimethylamine) on the passivity of ASTM A470/471 steel is investigated in a simulated turbine environment at pH 7, and temperatures of 95°C and at 175°C. Potentiodynamic

  9. Numerical simulations of spatial heterogeneity formation in metal Corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Vautrin-Ul, C.; Mendy, H. [Laboratoire Analyse et Modelisation pour la Biologie et l' Environnement, UMR 8587, Universite d' Evry Val d' Essonne, Bd F. Mitterrand, 91025 Evry (France); Taleb, A. [Laboratoire d' Electrochimie et Chimie Analytique, ENSCP et Universite P. et M. Curie, UMR 7575, 4. Place Jussieu, 75005 Paris (France)], E-mail: ataleb@ccr.jussieu.fr; Chausse, A. [Laboratoire Analyse et Modelisation pour la Biologie et l' Environnement, UMR 8587, Universite d' Evry Val d' Essonne, Bd F. Mitterrand, 91025 Evry (France); Stafiej, J. [Institute of Physical Chemistry, Polish Academy of Sciences, ul. Kasprzaka 44/52, Warsaw 01-224 (Poland); Badiali, J.P. [Laboratoire d' Electrochimie et Chimie Analytique, ENSCP et Universite P. et M. Curie, UMR 7575, 4. Place Jussieu, 75005 Paris (France)

    2008-08-15

    We use a cellular automata model to describe an example of pitting corrosion process. The process is initiated by a local damage of the protective layer covering the material. For several properties we observe a transition between two regimes. A stationary regime is followed by a diffusion limited regime. A separation of acidic and basic zones is observed in the solution. These zones are, respectively associated with smooth and rough part on the internal pit surface. We show that the disposition of theses zones is a stochastic event that governs the morphology of the pit. This later grows as a smooth hemispheric surface at the early stage of the process and switches to a more complex morphology in the diffusion limited regime. The mechanisms behind this roughening transition are analyzed.

  10. Metallic corrosion processes reactivation sustained by iron-reducing bacteria: Implication on long-term stability of protective layers

    Science.gov (United States)

    Esnault, L.; Jullien, M.; Mustin, C.; Bildstein, O.; Libert, M.

    In deep geological environments foreseen for the disposal of radioactive waste, metallic containers will undergo anaerobic corrosion. In this context, the formation of corrosion products such as magnetite may reduce the rate of corrosion processes through the formation of a protective layer. This study aims at determining the direct impact of iron-reducing bacteria (IRB) activity on the stability of corrosion protective layers. Batch experiments investigating iron corrosion processes including the formation of secondary magnetite and its subsequent alteration in the presence of IRB show the bacteria ability to use structural Fe(III) for respiration which leads to the sustainment of a high corrosion rate. With the bio-reduction of corrosion products such as magnetite, and H 2 as electron donor, IRB promote the reactivation of corrosion processes in corrosive environments by altering the protective layer. This phenomenon could have a major impact on the long-term stability of metallic compounds involved in multi-barrier system for high-level radioactive waste containment.

  11. Iron-Based Amorphous Metals:The High Performance Corrosion Resistant Materials(HPCRM) Program

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J

    2007-07-09

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  12. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Material (HPCRM) Development

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J C; Choi, J S; Saw, C; Haslam, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D' Amato, A; Aprigliano, L

    2008-01-09

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  13. Elution of leachable components from composites.

    Science.gov (United States)

    Ferracane, J L

    1994-07-01

    A significant amount of residual monomer or short chain polymers remain unbound in set composite material. Due to its potential impact on both the biocompatibility and the structural stability of the restoration, many investigators have studied the elution of these unbound molecules into aqueous media. The results of these studies suggest that elution of leachable components from composites is rapid, with the majority being released within a matter of hours. Weight losses of up to 2% of the mass of the composite have been reported under certain conditions. The studies have also shown that the extent and rate of elution of components from composites is dependent upon several factors. The quantity of leachables has been correlated to the degree of cure of the polymer network. The composition and solubility characteristics of the extraction solvent influence the kinetics and mechanism of the elution process. Elution is generally thought to occur via diffusion of molecules through the resin matrix, and is therefore dependent upon the size and chemical characteristics of the leachable species.

  14. Ph responsive capsules containing composite coatings for corrosion inhibition in metal alloys

    Science.gov (United States)

    Kashi, Kiran Bhat

    Hexavalent chromes have been used as effective corrosion inhibitors due to their high inhibitor efficiency and low cost for the protection of several metal alloys. However, owing to their toxicity federal legislations restrict the use and distribution of these highly toxic materials. The need for an environmentally friendly yet effective alternative to the chrome based corrosion inhibitors has led to the investigation of rare earth metals as potential candidates. Cerium is one such rare earth metal that has received considerable attention as an alternative to hexavalent chromes. However, the high water solubility of some of the cerium salts makes it difficult for the incorporation of such salts in coatings. In this work, pH responsive microcapsules containing cerium salts were synthesized using an internally phase separated emulsion polymerization technique. Core shell microcapsule consisting of a water core containing dissolved cerium salts were synthesized. The synthesized capsules were characterized using characterization techniques such as Fourier Transform Infrared (FTIR) spectroscopy, UV-vis spectroscopy, Dynamic Mechanical Analysis (DMA), Thermo-Gravimetric Analysis (TGA), and Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES). The structure and morphology of the capsules were studied using electron microscopy techniques. The synthesized capsules were dispersed in 2K epoxy coatings and applied on aluminum alloy 2024 T-3 and cold rolled steel substrates. These coatings were exposed to salt spray (ASTM B117) and electrochemically evaluated using electrochemical impedance spectroscopy (EIS), potentio-dynamic(PD) polarization, cyclic voltammetry(CV), open circuit potential(OCP) measurements. Localized corrosion assessment was also performed on the coated metal alloys using Scanning electrochemical microscopy (SECM) to understand the mechanism of corrosion inhibition using cerium encapsulated microcapsules.

  15. Crystallization and precipitation of phosphate from swine wastewater by magnesium metal corrosion

    Science.gov (United States)

    Huang, Haiming; Liu, Jiahui; Jiang, Yang

    2015-11-01

    This paper presents a unique approach for magnesium dosage in struvite precipitation by Mg metal corrosion. The experimental results showed that using an air bubbling column filled with Mg metal and graphite pellets for the magnesium dosage was the optimal operation mode, which could significantly accelerate the corrosion of the Mg metal pellets due to the presence of graphite granules. The reaction mechanism experiments revealed that the solution pH could be used as the indicator for struvite crystallization by the process. Increases in the Mg metal dosage, mass ratio of graphite and magnesium metal (G:M) and airflow rate could rapidly increase the solution pH. When all three conditions were at 10 g L-1, 1:1 and 1 L min-1, respectively, the phosphate recovery efficiency reached 97.5%. To achieve a high level of automation for the phosphate recovery process, a continuous-flow reactor immersed with the graphite-magnesium air bubbling column was designed to harvest the phosphate from actual swine wastewater. Under conditions of intermittently supplementing small amounts of Mg metal pellets, approximately 95% of the phosphate could be stably recovered as struvite of 95.8% (±0.5) purity. An economic analysis indicated that the process proposed was technically simple and economically feasible.

  16. Corrosion resistance of the soldering joint of post-soldering of palladium-based metal-ceramic alloys.

    Science.gov (United States)

    Kawada, E; Sakurai, Y; Oda, Y

    1997-05-01

    To evaluate the corrosion resistance of post soldering of metal-ceramic alloys, four commercially available palladium-system metal-ceramic alloys (Pd-Cu, Pd-Ni, Pd-Ag, and Pd-Sb systems) and two types of solder (12 k gold solder and 16 k gold solder) with different compositions and melting points were used. The corrosion resistance of the soldered joint was evaluated by anodic polarization. The electrochemical characteristics of soldered surface were measured using electrochemical equipment. Declines in corrosion resistance were not detectable with Pd-Cu, Pd-Ag and Pd-Sb types, but break down at low potential occurred with Pd-Ni type.

  17. Stress corrosion crack initiation of alloy 182 weld metal in primary coolant - Influence of chemical composition

    Energy Technology Data Exchange (ETDEWEB)

    Calonne, O.; Foucault, M.; Steltzlen, F. [AREVA (France); Amzallag, C. [EDF SEPTEN (France)

    2011-07-01

    Nickel-base alloys 182 and 82 have been used extensively for dissimilar metal welds. Typical applications are the J-groove welds of alloy 600 vessel head penetrations, pressurizer penetrations, heater sleeves and bottom mounted instrumented nozzles as well as some safe end butt welds. While the overall performance of these weld metals has been good, during the last decade, an increasing number of cases of stress corrosion cracking of Alloy 182 weld metal have been reported in PWRs. In this context, the role of weld defects has to be examined. Their contribution in the crack initiation mechanism requires laboratory investigations with small scale characterizations. In this study, the influence of both alloy composition and weld defects on PWSCC (Stress Corrosion Cracking in Primary Water) initiation was investigated using U-bend specimens in simulated primary water at 320 C. The main results are the following: -) the chemical compositions of the weld deposits leading to a large propensity to hot cracking are not the most susceptible to PWSCC initiation, -) macroscopically, superficial defects did not evolve during successive exposures. They can be included in large corrosion cracks but their role as 'precursors' is not yet established. (authors)

  18. Electrochemical corrosion of a noble metal-bearing alloy-oxide composite

    Energy Technology Data Exchange (ETDEWEB)

    Chen, X; Ebert, W. L.; Indacochea, Ernesto

    2017-08-01

    The effects of added Ru and Pd on the microstructure and electrochemical behaviour of a composite material made by melting those metals with AISI 410 stainless steel, Zr, Mo, and lanthanide oxides were assessed using electrochemical and microscopic methods The lanthanide oxides reacted with Zr to form durable lanthanide zirconates and Mo alloyed with steel to form FeMoCr intermetallics. The noble metals alloyed with the steel to provide solid solution strengthening and inhibit carbide/nitride formation. A passive film formed during electrochemical tests in acidic NaCl solution, but became less effective as corrosion progressed and regions over the intermetallics eventually failed.

  19. The Activity of Trace Metals in Aqueous Systems and the Effect of Corrosion Control Inhibitors

    Science.gov (United States)

    1975-10-01

    corrosion product on metallic zinc 49 Uncombined slilica as quartz or cristobalite forms by the hydrothermal alteration of solid zilicates or by direct...175ml vol. pH K, umhos/cm 8. Polymer JB **Stein, Hall, and Co., 0.05 g 6.83 12.3 Inc; 3-D gel formation which plugs or diverts addati ves. 9. Polymer F...it aids in the formation of acids (Eq. 31) or it may oxidize any metallic material pre- sent in solution. 3. Water Correction. The proper method of

  20. Method of forming corrosion resistant coatings on metal articles

    Energy Technology Data Exchange (ETDEWEB)

    Restall, J.E.

    1983-05-10

    A metallic or ceramic layer is deposited on a component by plasma spraying. This produces a rough, still porous, coating which is poorly bonded at the interface with the substrate. Aluminium or chromium is vapor deposited under pulsating pressure to react with the substrate to form an oxidation resistant coating of Ni Al (intermetallic) or Ni Cr (solid solution) which may include ceramic particles and is aerodynamically smooth.

  1. Corrosion protection

    Science.gov (United States)

    Brown, Donald W.; Wagh, Arun S.

    2003-05-27

    There has been invented a chemically bonded phosphate corrosion protection material and process for application of the corrosion protection material for corrosion prevention. A slurry of iron oxide and phosphoric acid is used to contact a warm surface of iron, steel or other metal to be treated. In the presence of ferrous ions from the iron, steel or other metal, the slurry reacts to form iron phosphates which form grains chemically bonded onto the surface of the steel.

  2. The external beam facility used to characterize corrosion products in metallic statuettes

    Energy Technology Data Exchange (ETDEWEB)

    Rizzutto, M.A. [Universidade de Sao Paulo, Instituto de Fisica, Rua do Matao Travessa R 187, 05508-900 Sao Paulo, SP (Brazil)]. E-mail: marcia.rizzutto@dfn.if.usp.br; Tabacniks, M.H. [Universidade de Sao Paulo, Instituto de Fisica, Rua do Matao Travessa R 187, 05508-900 Sao Paulo, SP (Brazil); Added, N. [Universidade de Sao Paulo, Instituto de Fisica, Rua do Matao Travessa R 187, 05508-900 Sao Paulo, SP (Brazil); Barbosa, M.D.L. [Universidade de Sao Paulo, Instituto de Fisica, Rua do Matao Travessa R 187, 05508-900 Sao Paulo, SP (Brazil); Curado, J.F. [Universidade de Sao Paulo, Instituto de Fisica, Rua do Matao Travessa R 187, 05508-900 Sao Paulo, SP (Brazil); Santos, W.A. [Universidade de Sao Paulo, Instituto de Fisica, Rua do Matao Travessa R 187, 05508-900 Sao Paulo, SP (Brazil); Lima, S.C. [Laboratorio de Conservacao e Restauracao, Museu de Arqueologia e Etnologia, Universidade de Sao Paulo, Av Prof. Almeida Prado, 1466, 05508-900 Sao Paulo, SP (Brazil); Melo, H.G. [Laboratorio de Eletroquimica e CorroSao, Departamento de Engenharia Quimica, Escola Politecnica, Universidade de Sao Paulo, Av. Luciano Gualberto, trav.3, n.380, 05508-900 Sao Paulo, SP (Brazil); Neiva, A.C. [Laboratorio de Eletroquimica e CorroSao, Departamento de Engenharia Quimica, Escola Politecnica, Universidade de Sao Paulo, Av. Luciano Gualberto, trav.3, n.380, 05508-900 Sao Paulo, SP (Brazil)

    2005-10-15

    To open new possibilities in nuclear applied physics research, mainly for the analysis of art objects in air, an external beam facility was installed at LAMFI (Laboratorio de Analise de Materiais por Feixes Ionicos) of University of Sao Paulo. PIXE measurements were made using an XR-100CR (Si-PIN) X-ray detector pointed to the sample mounted after an approximate 11 mm air path, hence with effective beam energy of 0.9 MeV. This setup was used to characterize the corrosion products of two ethnological metallic statuettes from the African collection of the Museum of Archaeology and Etnology. PIXE analysis of the corrosion free base of one statuette showed that Cu and Zn are the main components of the alloy, while Pb is present in smaller amount. The analysis of some corrosion products showed a Zn:Cu relationship higher than that of the base, evidencing selective corrosion. The main components of the other statuette were Cu and Pb, while S and Zn were found in smaller amounts.

  3. Comparative study of the corrosion behavior of peripheral stents in an accelerated corrosion model: experimental in vitro study of 28 metallic vascular endoprostheses.

    Science.gov (United States)

    Paprottka, Karolin J; Paprottka, Philipp M; Reiser, Maximilian F; Waggershauser, Tobias

    2015-01-01

    Clinical cases of stent-fractures show that corrosion behavior might play a role in these fractures. Implanted in vivo, especially in combination with other implanted foreign materials, these metallic products are exposed to special conditions, which can cause a process of corrosion. Here, we aimed to test the corrosion potential of stents made of different materials in an in vitro setting. A total of 28 peripheral stents of different materials (nitinol, cobalt-chromium-nickel, tantalum, V4A) and surface treatments (electropolish, mechanical polish, no polish) were tested in vitro. Corrosion was accelerated by applying a constant voltage of 3.5 V and amperage of 1.16 mA in 0.9% NaCl. Nitinol stents showed the lowest susceptibility to corrosion and the longest period without damage. The Memotherm II® (BARD Angiomed®) was the only stent that showed neither macroscopic nor microscopic damages. The worst performing material was cobalt-chromium-nickel, which showed corrosion damages about ten times earlier compared to nitinol. Considering the reasons for termination of the test, nitinol stents primarily showed length deficits, while V4A and tantalum stents showed fractures. Cobalt-chromium-nickel stents had multiple fractures or a complete lysis in equal proportions. When placed in direct contact, nitinol stents showed best corrosion resistance, regardless of what material they were combined with. In terms of polishing treatments, electropolished stents performed the best, mechanical-polished stents and those without polishing treatment followed. The analysis of corrosion behavior may be useful to select the right stent fulfilling the individual needs of the patient within a large number of different stents.

  4. Microstructure and pitting corrosion of shielded metal arc welded high nitrogen stainless steel

    Directory of Open Access Journals (Sweden)

    Raffi Mohammed

    2015-09-01

    Full Text Available The present work is aimed at studying the microstructure and pitting corrosion behaviour of shielded metal arc welded high nitrogen steel made of Cromang-N electrode. Basis for selecting this electrode is to increase the solubility of nitrogen in weld metal due to high chromium and manganese content. Microscopic studies were carried out using optical microscopy (OM and field emission scanning electron microscopy (FESEM. Energy back scattered diffraction (EBSD method was used to determine the phase analysis, grain size and orientation image mapping. Potentio-dynamic polarization testing was carried out to study the pitting corrosion resistance in aerated 3.5% NaCl environment using a GillAC electrochemical system. The investigation results showed that the selected Cr–Mn–N type electrode resulted in a maximum reduction in delta-ferrite and improvement in pitting corrosion resistance of the weld zone was attributed to the coarse austenite grains owing to the reduction in active sites of the austenite/delta ferrite interface and the decrease in galvanic interaction between austenite and delta-ferrite.

  5. Underground Corrosion of Activated Metals in an Arid Vadose Zone Environment

    Energy Technology Data Exchange (ETDEWEB)

    Adler Flitton, Mariana Kay; Mizia, Ronald Eugene; Bishop, Carolyn Wagoner

    2002-04-01

    The subsurface radioactive disposal site located at the Idaho National Engineering and Environmental Laboratory contains neutron-activated metals from nonfuel nuclear-reactor- core components. A long-term corrosion test is being conducted to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements in an arid vadose zone environment. The tests use nonradioactive metal coupons representing the prominent neutron-activated material buried at the disposal location, namely, Type 304L stainless steel, Type 315L stainless steel, nickel-chromium alloy (UNS NO7718), beryllium, aluminum 6061-T6, and a zirconium alloy, (UNS R60804). In addition, carbon steel (the material presently used in the cask disposal liners and other disposal containers) and a duplex stainless steel (UNS S32550) (the proposed material for the high- integrity disposal containers) are also included in the test program. This paper briefly describes the test program and presents the early corrosion rate results after 1 year and 3 years of underground exposure.

  6. Underground Corrosion of Activated Metals in an Arid Vadose Zone Environment

    Energy Technology Data Exchange (ETDEWEB)

    Adler Flitton, M.K; Mizia, R.E.; Bishop, C.W.

    2001-10-24

    The subsurface radioactive disposal site located at the Idaho National Engineering and Environmental Laboratory contains neutron-activated metals from nonfuel nuclear-reactor- core components. A long-term corrosion test is being conducted to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements in an arid vadose zone environment. The tests use nonradioactive metal coupons representing the prominent neutron-activated material buried at the disposal location, namely, Type 304L stainless steel, Type 315L stainless steel, nickel-chromium alloy (UNS NO7718), beryllium, aluminum 6061-T6, and a zirconium alloy, (UNS R60804). In addition, carbon steel (the material presently used in the cask disposal liners and other disposal containers) and a duplex stainless steel (UNS S32550) (the proposed material for the high- integrity disposal containers) are also included in the test program. This paper briefly describes the test program and presents the early corrosion rate results after 1 year and 3 years of underground exposure.

  7. Corrosion behavior of self-ligating and conventional metal brackets

    Directory of Open Access Journals (Sweden)

    Lúcio Henrique Esmeraldo Gurgel Maia

    2014-04-01

    Full Text Available Objective: To test the null hypothesis that the aging process in self-ligating brackets is not higher than in conventional brackets. Methods: Twenty-five conventional (GN-3M/Unitek; GE-GAC; VE-Aditek and 25 self-ligating (SCs-3M/Unitek; INs-GAC; ECs-Aditek metal brackets from three manufacturers (n = 150 were submitted to aging process in 0.9% NaCl solution at a constant temperature of 37 ± 1ºC for 21 days. The content of nickel, chromium and iron ions in the solution collected at intervals of 7, 14 and 21 days was quantified by atomic absorption spectrophotometry. After the aging process, the brackets were analyzed by scanning electron microscopy (SEM under 22X and 1,000X magnifications. Results: Comparison of metal release in self-ligating and conventional brackets from the same manufacturer proved that the SCs group released more nickel (p < 0.05 than the GN group after 7 and 14 days, but less chromium (p < 0.05 after 14 days and less iron (p < 0.05 at the three experimental time intervals. The INs group released less iron (p < 0.05 than the GE group after 7 days and less nickel, chromium and iron (p < 0.05 after 14 and 21 days. The ECs group released more nickel, chromium and iron (p < 0.05 than the VE group after 14 days, but released less nickel and chromium (p < 0.05 after 7 days and less chromium and iron (p < 0.05 after 21 days. The SEM analysis revealed alterations on surface topography of conventional and self-ligating brackets. Conclusions: The aging process in self-ligating brackets was not greater than in conventional brackets from the same manufacturer. The null hypothesis was accepted.

  8. Experimental Study on the Electrochemical Anti-Corrosion Properties of Steel Structures Applying the Arc Thermal Metal Spraying Method

    Directory of Open Access Journals (Sweden)

    Hong-Bok Choe

    2014-12-01

    Full Text Available The arc thermal metal spraying method (ATMSM provides proven long-term protective coating systems using zinc, aluminum and their alloys for steel work in a marine environment. This paper focuses on studying experimentally the anti-corrosion criteria of ATMSM on steel specimens. The effects of the types of spraying metal and the presence or absence of sealing treatment from the thermal spraying of film on the anti-corrosion performance of TMSM were quantitatively evaluated by electrochemical techniques. The results showed that ATMSM represented a sufficient corrosion resistance with the driving force based on the potential difference of more than approximately 0.60 V between the thermal spraying layer and the base substrate steel. Furthermore, it was found that the sealing treatment of specimens had suppressed the dissolution of metals, increased the corrosion potential, decreased the corrosion current density and increased the polarization resistance. Metal alloy Al–Mg (95%:5% by mass with epoxy sealing coating led to the most successful anti-corrosion performance in these electrochemical experiments.

  9. Abrasive and corrosive behaviors of Cu-Zr-Al-Ag-Nb bulk metallic glasses

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, J L; Shek, C H [Department of Physics and Materials Science, City University of Hong Kong (Hong Kong); Lu, J X, E-mail: apchshek@cityu.edu.h

    2009-01-01

    The present work investigated effects of Nb (1-5 at.%) on CuZrAlAg bulk metallic glasses. The addition of Nb did not change the amorphous structure but affected the thermal behaviors significantly. The corrosion resistances of the BMGs with addition of 5 at% Nb in 0.5 N H{sub 2}SO{sub 4} solutions was the best among the samples. Pin-on-disk measurements showed that the hardest sample, viz. the one with 3 at% Nb exhibited the best wear resistance. Mechanical properties were also investigated using a nanoindentation technique. It was found that the addition of Nb may improved corrosion resistance and wear resistance of the Cu-based BMG, but not in a simple and systematic manner.

  10. Abrasive and corrosive behaviors of Cu-Zr-Al-Ag-Nb bulk metallic glasses

    Science.gov (United States)

    Zhang, J. L.; Lu, J. X.; Shek, C. H.

    2009-01-01

    The present work investigated effects of Nb (1-5 at.%) on CuZrAlAg bulk metallic glasses. The addition of Nb did not change the amorphous structure but affected the thermal behaviors significantly. The corrosion resistances of the BMGs with addition of 5 at% Nb in 0.5 N H2SO4 solutions was the best among the samples. Pin-on-disk measurements showed that the hardest sample, viz. the one with 3 at% Nb exhibited the best wear resistance. Mechanical properties were also investigated using a nanoindentation technique. It was found that the addition of Nb may improved corrosion resistance and wear resistance of the Cu-based BMG, but not in a simple and systematic manner.

  11. Preparation of ultraviolet-cured nanocomposite coatings for protecting against corrosion of metal substrates

    Energy Technology Data Exchange (ETDEWEB)

    Malucelli, G.; Di Gianni, A. [Dipartimento di Scienza dei Materiali e Ingegneria Chimica, Politecnico di Torino, c. so Duca degli Abruzzi 24, 10129 Torino (Italy); Deflorian, F. [Dipartimento di Ingegneria dei Materiali e Tecnologie Industriali, Universita di Trento, Via Mesiano 77, 38050 Trento (Italy)], E-mail: defloria@ing.unitn.it; Fedel, M. [Dipartimento di Ingegneria dei Materiali e Tecnologie Industriali, Universita di Trento, Via Mesiano 77, 38050 Trento (Italy); Bongiovanni, R. [Dipartimento di Scienza dei Materiali e Ingegneria Chimica, Politecnico di Torino, c. so Duca degli Abruzzi 24, 10129 Torino (Italy)

    2009-08-15

    A cycloaliphatic di-epoxy monomer was used to prepare ultraviolet-cured coatings, in the presence of montmorillonites, either commercially available, or modified on purpose (Cloisite Na{sup +}, Cloisite 30B), dispersed at two different concentrations (5% and 10% w/w). The corrosion resistance of the ultraviolet-cured films coated on a metal substrate was investigated with electrochemical techniques and compared to the behaviour of the neat ultraviolet-cured epoxy resin films. The coatings showed different stability as revealed by the measurements of the barrier properties depending on the type of nanoclay used. Changing the modifier employed the coatings exhibited intercalated or exfoliated morphologies, as assessed by electron microscopy analysis and confirmed by X-ray diffraction results; the prevention of corrosion was proved dependent on the morphology.

  12. Corrosion of metals and alloys in the coastal and deep waters of the Arabian Sea and the Bay of Bengal

    Digital Repository Service at National Institute of Oceanography (India)

    Sawant, S.S.; Venkat, K.; Wagh, A.B.

    Corrosion rate of mild steel (MS), stainless steel (SS), copper, brass and cupro-nickel has been determinEd. by exposing metallic coupons in coastal and oceanic waters of the Arabian Sea and Bay of Bengal. Amongst the metals and alloys under study...

  13. Effects of particle size on the leachability of trace elements

    Energy Technology Data Exchange (ETDEWEB)

    M. Zandi; N.V. Russell; R.G.J. Edyvean; R. Hand; P. Ward [University of Sheffield, Sheffield (United Kingdom). Department of Chemical and Process Engineering

    2007-07-01

    Leaching tests are widely used as indicators to estimate the release potential of hazardous elements from solid materials under laboratory conditions in order to assess environmental impacts of utilisation or deposition of the examined material. Several institutes and agencies have introduced standard leaching tests for estimating the mobility of trace elements from a solid material under specific conditions. These tests are often criticised on the grounds that the results obtained are neither reliable nor able to be extrapolated to the application. The lack of agreement between the estimates by standard leaching tests and measurements in the field may be the result of inadequate specification of the physical and chemical conditions used in the test. For example, in BS EN 12457 the particle size distribution of the sample is not well defined. This can lead to different interpretations by different laboratories resulting in different leaching rates being reported. The lack of understanding of the leaching mechanism leads to the design of poorly defined leaching tests. Therefore, there is a need to have a good understanding of all parameters involved in the leaching process and the factors that affect it. It is known that particle surface area has a great impact on the leachability of trace elements from solid matter. This paper investigates effects of particle size on the leaching process using BS EN 12457-2 conditions. A slag sample from a metal refiner has been crushed and sieved to obtain different fractions with different particle sizes from 4 to 0.5 mm. The leaching rate of trace elements from each fraction has been determined using deionised water as the leachant. It was found that sample preparation procedure is a critical step in leaching analysis and effects of particle size on the leachability should be taken into account. 9 refs., 2 figs., 2 tabs.

  14. Comparison of Crevice Corrosion of Fe-Based Amorphous Metal and Crystalline Ni-Cr-Mo Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Shan, X; Ha, H; Payer, J H

    2008-07-24

    The crevice corrosion behaviors of an Fe-based bulk metallic glass alloy (SAM1651) and a Ni-Cr-Mo crystalline alloy (C-22) were studied in 4M NaCl at 100 C with cyclic potentiodynamic polarization and constant potential tests. The corrosion damage morphologies, corrosion products and the compositions of corroded surfaces of these two alloys were studied with optical 3D reconstruction, Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and Auger Electron Spectroscopy (AES). It was found that the Fe-based bulk metallic glass (amorphous alloy) SAM1651 had a more positive breakdown potential and repassivation potential than crystalline alloy C-22 in cyclic potentiodynamic polarization tests and required a more positive oxidizing potential to initiate crevice corrosion in constant potential test. Once crevice corrosion initiated, the corrosion propagation of C-22 was more localized near the crevice border compared to SAM1651, and SAM1651 repassivated more readily than C-22. The EDS results indicated that the corrosion products of both alloys contained high amount of O and were enriched in Mo and Cr. The AES results indicated that a Cr-rich oxide passive film was formed on the surfaces of both alloys, and both alloys were corroded congruently.

  15. 2D and 3D alkaline earth metal carboxyphosphonate hybrids: Anti-corrosion coatings for metal surfaces

    Science.gov (United States)

    Demadis, Konstantinos D.; Papadaki, Maria; Raptis, Raphael G.; Zhao, Hong

    2008-03-01

    Reactions of Mg 2+ ( 1), Ca 2+ ( 2), Sr 2+ ( 3), or Ba 2+ ( 4) salts with hydroxyphosphonoacetic acid (HPAA) at a 1:1 ratio yield M-HPAA layered coordination polymers. The crystal structures of 3 (two phases) and 4 have been determined by single crystal X-ray crystallography. Both stereoisomers ( R and S) of HPAA are incorporated in the metal-HPAA materials. Synergistic combinations of Sr 2+ or Ba 2+ and HPAA at pH 7.3 are effective corrosion inhibitors for carbon steel, but are ineffective at pH 2.0.

  16. Natural COnvective Heat and Mass Transfer on a Vertical Heated Plate for Water Flow Containing Metal Corrosion Particles

    Institute of Scientific and Technical Information of China (English)

    Pei-xueJiang; Ze-peiRen; 等

    1992-01-01

    Corrosion products of structural materials when contained in water usually are in two states:soluble state and colloidal particles with dimeter about 10-3-10-1um,Deposits of such corrosion products on tube surfaces under high pressure will jeopardize the operating economy of power plant equipment and even esult in accidents.A numerical study is reported in this paper of the natural convective heat and mass transfer on a vertical heated plate subject to the flrst or mixed kind of boundary conditions for high-pressure water(P=17MPa) containing metal corrosion products with consideration of varialbe thermophysical properties.

  17. Corrosion Resistance Properties of Aluminum Coating Applied by Arc Thermal Metal Spray in SAE J2334 Solution with Exposure Periods

    Directory of Open Access Journals (Sweden)

    Han-Seung Lee

    2016-03-01

    Full Text Available Arc thermal metal spray coating provides excellent corrosion, erosion and wear resistance to steel substrates. This paper incorporates some results of aluminum coating applied by this method on plain carbon steel. Thereafter, coated panels were exposed to an environment known to form stable corrosion products with aluminum. The coated panels were immersed in Society of Automotive Engineers (SAE J2334 for different periods of time. This solution consists of an aqueous solution of NaCl, CaCl2 and NaHCO3. Various electrochemical techniques, i.e., corrosion potential-time, electrochemical impedance spectroscopy (EIS and the potentiodynamic were used to determine the performance of stimulants in improving the properties of the coating. EIS studies revealed the kinetics and mechanism of corrosion and potentiodynamic attributed the formation of a passive film, which stifles the penetration of aggressive ions towards the substrate. The corrosion products that formed on the coating surface, identified using Raman spectroscopy, were Dawsonite (NaAlCO3(OH2 and Al(OH3. These compounds of aluminum are very sparingly soluble in aqueous solution and protect the substrate from pitting and uniform corrosion. The morphology and composition of corrosion products determined by scanning electron microscopy and energy dispersive X-ray analyses indicated that the environment plays a decisive role in improving the corrosion resistance of aluminum coating.

  18. Effects of metal ions on the reactivity and corrosion electrochemistry of Fe/FeS nanoparticles.

    Science.gov (United States)

    Kim, Eun-Ju; Kim, Jae-Hwan; Chang, Yoon-Seok; Turcio-Ortega, David; Tratnyek, Paul G

    2014-04-01

    Nano-zerovalent iron (nZVI) formed under sulfidic conditions results in a biphasic material (Fe/FeS) that reduces trichloroethene (TCE) more rapidly than nZVI associated only with iron oxides (Fe/FeO). Exposing Fe/FeS to dissolved metals (Pd(2+), Cu(2+), Ni(2+), Co(2+), and Mn(2+)) results in their sequestration by coprecipitation as dopants into FeS and FeO and/or by electroless precipitation as zerovalent metals that are hydrogenation catalysts. Using TCE reduction rates to probe the effect of metal amendments on the reactivity of Fe/FeS, it was found that Mn(2+) and Cu(2+) decreased TCE reduction rates, while Pd(2+), Co(2+), and Ni(2+) increased them. Electrochemical characterization of metal-amended Fe/FeS showed that aging caused passivation by growth of FeO and FeS phases and poisoning of catalytic metal deposits by sulfide. Correlation of rate constants for TCE reduction (kobs) with electrochemical parameters (corrosion potentials and currents, Tafel slopes, and polarization resistance) and descriptors of hydrogen activation by metals (exchange current density for hydrogen reduction and enthalpy of solution into metals) showed the controlling process changed with aging. For fresh Fe/FeS, kobs was best described by the exchange current density for activation of hydrogen, whereas kobs for aged Fe/FeS correlated with electrochemical descriptors of electron transfer.

  19. A STUDY OF LEAKAGE OF TRACE METALS FROM CORROSION OF THE MUNICIPAL DRINKING WATER DISTRIBUTION SYSTEM

    Directory of Open Access Journals (Sweden)

    M.R SHA MANSOURI

    2003-09-01

    Full Text Available Introduction: A high portion of lead and copper concentration in municipal drinking water is related to the metallic structure of the distribution system and facets. The corrosive water in pipes and facets cause dissolution of the metals such as Pb, Cu, Cd, Zn, Fe and Mn into the water. Due to the lack of research work in this area, a study of the trace metals were performed in the drinking water distribution system in Zarin Shahr and Mobareke of Isfahan province. Methods: Based on the united states Environmental protection Agency (USEPA for the cities over than 50,000 population such as Zarin Shahr and Mobareke, 30 water samples from home facets with the minimum 6 hours retention time of water in pipes, were collected. Lead and cadmium concentration were determined using flameless Atomic Absorption. Cupper, Zinc, Iron and Manganese were determined using Atomic Absorption. Results: The average concentration of Pb, Cd, Zn, Fe and Mn in water distribution system fo Zarin Shahr were 5.7, 0.1, 80, 3042, 23065 and in Mobareke were 7.83, 0.8,210,3100, 253, 17µg respectively. The cocentration of Pb, Cd and Zn were zero at the beginning of the water samples from the municipal drinking water distribution system for both cities. Conclusion: The study showed that the corrosion by products (such as Pb, Cd and Zn was the results of dissolution of the galvanized pipes and brass facets. Lead concentration in over that 10 percent of the water samples in zarin shahr exceeded the drinking water standard level, which emphasize the evaluation and control of corrosion in drinking water distribution systems.

  20. Corrosion fatigue behaviour of aluminium 5083-H111 welded using gas metal arc welding method

    CSIR Research Space (South Africa)

    Mutombo, K

    2011-12-01

    Full Text Available . Alloy Al Mg Mn Fe Si Cr Cu Zn Ti 5083 Balance 4.0-4.9 0.4-1.0 0.4 0.4 0.25 0.1 0.25 0.15 Table 1. Typical chemical compositions of aluminium alloy 5083 (percentage by mass). Corrosion Fatigue Behaviour of Aluminium 5083-H111 Welded Using Gas Metal... to 120 per second. As a result, spray transfer can take place at lower average current levels than would normally be the case. Due to the lower average heat input, thinner plates can be welded, distortion is minimized and spatter is greatly reduced...

  1. Standard Practice for Recording Data from Atmospheric Corrosion Tests of Metallic-Coated Steel Specimens

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This practice covers a procedure for recording data of atmospheric corrosion tests of metallic-coated steel specimens. Its objective is the assurance of (1) complete identification of materials before testing, (2) objective reporting of material appearance during visual inspections, and (3) adequate photographic, micrographic, and chemical laboratory examinations at specific stages of deterioration, and at the end of the tests. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  2. An XAS investigation of corrosion characteristics in AB{sub 5} type metal hydride electrodes

    Energy Technology Data Exchange (ETDEWEB)

    Mukerjee, S.; McBreen, J.; Reilly, J.J.; Johnson, J.R.; Adzic, G.D. [Brookhaven National Lab., Upton, NY (United States); Marrero, M.R. [Texas A& M Univ., College Station, TX (United States). Dept. of Chemistry

    1997-08-01

    Apart from the stress cracking due to lattice expansion and contraction during cycling, several substituents such as Ce and Co, and additions to the electrolyte such as ZnO have the ability to significantly improve the cycle life and corrosion characteristics in AB5 type metal hydride alloys. In situ XANES and SVET studies reveal that Ce substitution causes a protective passivation layer comprising of Ce oxides. This significantly reduces the extent of corrosion of substituents such as Ni despite greater percent volume expansion and contraction cycle compared with non Ce substituted samples. The Co substitution reduces the extent of percent volume expansion in the lattice cycle and hence the extent of stress cracking. It also segregates to the surface as Co(OH)2 which due to its higher conductivity counters the resistive effects due to build up of surface Ni(OH)2. Addition of ZnO to the electrolyte suppresses corrosion of substituents such as Ni in non Ce substituted alloys resulting in improved cycle life. The effects on Ce substituted alloys is negligible.

  3. Non-Magnetic, Tough, Corrosion- and Wear-Resistant Knives From Bulk Metallic Glasses and Composites

    Science.gov (United States)

    Hoffman, Douglas C.; Potter, Benjamin

    2013-01-01

    Quality knives are typically fabricated from high-strength steel alloys. Depending on the application, there are different requirements for mechanical and physical properties that cause problems for steel alloys. For example, diver's knives are generally used in salt water, which causes rust in steel knives. Titanium diver's knives are a popular alternative due to their salt water corrosion resistance, but are too soft to maintain a sharp cutting edge. Steel knives are also magnetic, which is undesirable for military applications where the knives are used as a tactical tool for diffusing magnetic mines. Steel is also significantly denser than titanium (8 g/cu cm vs. 4.5 g/cu cm), which results in heavier knives for the same size. Steel is hard and wear-resistant, compared with titanium, and can keep a sharp edge during service. A major drawback of both steel and titanium knives is that they must be ground or machined into the final knife shape from a billet. Since most knives have a mirrored surface and a complex shape, manufacturing them is complex. It would be more desirable if the knife could be cast into a net or near-net shape in a single step. The solution to the deficiencies of titanium, steel, and ceramic knives is to fabricate them using bulk metallic glasses (or composites). These alloys can be cast into net or near-net shaped knives with a combination of properties that exceed both titanium and steel. A commercially viable BMG (bulk metallic glass) or composite knife is one that exhibits one or all of the following properties: It is based on titanium, has a self-sharpening edge, can retain an edge during service, is hard, is non-magnetic, is corrosion-resistant against a variety of corrosive environments, is tough (to allow for prying), can be cast into a net-shape with a mirror finish and a complex shape, has excellent wear resistance, and is low-density. These properties can be achieved in BMG and composites through alloy chemistry and processing. For

  4. Standard Practice for Corrosion of Aircraft Metals by Total Immersion in Maintenance Chemicals

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2009-01-01

    1.1 This practice covers the determination of the corrosiveness of tank-type aircraft maintenance chemicals on aircraft metals and the corrodibility of metals in these maintenance chemicals with time. The determination is made under conditions of total immersion by a combination of weight change measurements and visual qualitative determinations of change. 1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific precautions, see Section 6.

  5. Corrosion Behavior of Metal Active Gas Welded Joints of a High-Strength Steel for Automotive Application

    Science.gov (United States)

    Garcia, Mainã Portella; Mantovani, Gerson Luiz; Vasant Kumar, R.; Antunes, Renato Altobelli

    2017-09-01

    In this work, the corrosion behavior of metal active gas-welded joints of a high-strength steel with tensile yield strength of 900 MPa was investigated. The welded joints were obtained using two different heat inputs. The corrosion behavior has been studied in a 3.5 wt.% NaCl aqueous solution using electrochemical impedance spectroscopy and potentiodynamic polarization tests. Optical microscopy images, scanning electron microscopy and transmission electron microscopy with energy-dispersive x-ray revealed different microstructural features in the heat-affected zone (HAZ) and the weld metal (WM). Before and after the corrosion process, the sample was evaluated by confocal laser scanning microscopy to measure the depth difference between HAZ and WM. The results showed that the heat input did not play an important role on corrosion behavior of HSLA steel. The anodic and cathodic areas of the welded joints could be associated with depth differences. The HAZ was found to be the anodic area, while the WM was cathodic with respect to the HAZ. The corrosion behavior was related to the amount and orientation nature of carbides in the HAZ. The microstructure of the HAZ consisted of martensite and bainite, whereas acicular ferrite was observed in the weld metal.

  6. Leachability and strength of kaolin stabilized with cement and rubber

    Directory of Open Access Journals (Sweden)

    Meei-Hoan Ho

    2011-07-01

    Full Text Available Yearly, the disposal of used tyres is a major environmental problem for countries all over the world. This causes environmental hazards such as uncontrolled fire, consume landfill space, breeding ground for mosquitoes and contaminating the soil and vegetation. Hence, urgent steps were identified to produce new methods of recycling the waste tyres to solve this hazard. This study reviews the feasibility of using waste tyres in the form of rubber chips with cement to stabilize soft clay and the effect to the environment. The focus of this study was mainly the strength and leachability characteristics of kaolin as base clay, admixed with cement as the binder and rubber chips as an additive. Leaching test is used to evaluate the performance of cementitious materials for stabilization and solidification (S & S of hazardous materials such as waste or contaminated soil. In this study, cylindrical stabilized clay specimens were prepared with various rubber chips contents and cement, and then aged for 28 days. Cylindrical specimens were then subjected to unconfined compressive strength test (using Geocomp LoadTrac II and the specimens were later dried in oven at 105° before tested for leaching tests. These leaching methods are Acid Neutralization Capacity Test (ANC and Synthetic Precipitation Leaching Procedure (SPLP. The solidified samples were checked on six different heavy metals, namely copper, chromium, cadmium, arsenic, zinc and plumbum. Analysis was carried out by relating the effects of 0, 2 or 4 % cement as well as 0, 5, 10 and 15 % rubber chips addition to the base clay and its leachability. As observed, the curing of specimen for 28 days was in a range of 66.24 to 249.4 kPa. Specimen with 4 % cement is able to produce ANC9 of about 0.13 meq HNO3/g specimen. However specimen with 0 % and 2 % cement for different rubberchips content shows that the specimen do not have the capacity to neutralize acid at pH 9. Therefore, more cement (> 4 % is

  7. Microstructural analysis and corrosion behavior of zirconium-stainless steel metallic waste form

    Energy Technology Data Exchange (ETDEWEB)

    Das, N., E-mail: nirupamd@barc.gov.in; Abraham, G.; Sengupta, P.; Arya, Ashok; Kain, V.; Dey, G.K.

    2015-12-15

    Management of radioactive metallic waste using “alloy melting route” is currently being investigated by several researchers. In the present study, potentiodynamic polarizations were conducted on six as-cast zirconium (Zr)-stainless steel (SS) alloys (i.e. Zr-25, 20, 16, 12, 8 and 5 wt.% SS) at pH = 1, 5 and 8. Electrochemical behavior of metallic-waste-form (MWF) alloys containing more than 16 wt.% SS showed lower potentials at the break down of passivity attributed to localized attack mainly at Cr-depleted matrix–intermetallic interfaces. Zr–5SS and Zr–12SS alloys contain Zr{sub 3}(Fe, Cr, Ni)/Zr{sub 3}(Fe, Cr)-type of phases and their interfaces with matrices were prone to localized attack. Whereas, Zr–8SS and Zr–16SS alloys demonstrated better corrosion resistance in comparison to Zr–5SS and Zr–12SS respectively. In addition, occurrence of Laves phase, e.g. Zr{sub 2}(Fe, Cr), in Zr–8SS and Zr–16SS alloys makes them suitable for MWF. - Highlights: • Acceptable SS content in Zr–SS metallic waste form alloy is limited to 16 wt.%. • Localized attack was observed at the Cr-depleted intermetallics–matrix interfaces. • Zr-8 wt.% SS showed highest corrosion resistance among all the Zr–SS alloys. • Zr-16 wt.% SS having sufficient Laves intermetallic phase is preferable for MWF alloy.

  8. The coordinated use of synchrotron spectroelectrochemistry for corrosion studies on heritage metals.

    Science.gov (United States)

    Adriaens, Annemie; Dowsett, Mark

    2010-06-15

    Corrosion is a major source of degradation in heritage metal objects, and any remedial measures are subject to a strong (Western) ethic that favors conservation as opposed to restoration. Accordingly, major scientific challenges exist for developing appropriate treatment methods to stabilize and protect artifacts after they are recovered from an archaeological site, both before and during their display or storage in a museum. Because inappropriate treatments can cause irreversible damage to irreplaceable objects, it is crucial that the chemical processes involved are fully understood and characterized before any preservation work is undertaken. In this regard, large infrastructural facilities such as synchrotrons, neutron sources, and particle accelerators provide a wealth of analytical possibilities, unavailable in smaller scale laboratories. In general, the intensity of the radiation available allows measurements on a short time scale or with high spatial resolution (or both), so heterogeneous changes induced by a chemical process can be recorded while they occur. The penetrative nature of the radiation (e.g., X-rays, protons, or neutrons) also allows a sample to be studied in air. If necessary, complete artifacts (such as paintings or statuettes) can be examined. In situ analysis in a controlled environment, such as a liquid or corrosive atmosphere, also becomes an exciting possibility. Finally, there are many complementary techniques (local atomic structure or crystal structure determination, macroscopic 3-D imaging (tomographies), imaging chemical analysis, and so on) so the many distinct details of a problem can be thoroughly explored. In this Account, we discuss the application of this general philosophy to studies of corrosion and its prevention in cultural heritage metals, focusing on our recent work on copper alloys. More specifically, we use synchrotron-based techniques to evaluate the use of corrosion potential measurements as a possible monitoring

  9. Corrosion behavior of technetium waste forms exposed to various aqueous environments

    Energy Technology Data Exchange (ETDEWEB)

    Kolman, David Gary [Los Alamos National Laboratory; Jarvinen, Gordon [Los Alamos National Laboratory; Mausolf, Edward [UNIV OF NEVADA; Czerwinski, Ken [UNIV OF NEVADA; Poineau, Frederic [UNIV OF NEVADA

    2009-01-01

    Technetium is a long-lived beta emitter produced in high yields from uranium as a waste product in spent nuclear fuel and has a high degree of environmental mobility as pertechnetate. It has been proposed that Tc be immobilized into various metallic waste forms to prevent Tc mobility while producing a material that can withstand corrosion exposed to various aqueous medias to prevent the leachability of Tc to the environment over long periods of time. This study investigates the corrosion behavior of Tc and Tc alloyed with 316 stainless steel and Zr exposed to a variety of aqueous media. To date, there is little investigative work related to Tc corrosion behavior and less related to potential Tc containing waste forms. Results indicate that immobilizing Tc into stainless steel-zirconium alloys can be a promising technique to store Tc for long periods of time while reducing the need to separately store used nuclear fuel cladding. Initial results indicate that metallic Tc and its alloys actively corrode in all media. We present preliminary corrosion rates of 100% Tc, 10% Tc - 90% SS{sub 85%}Zr{sub 15%}, and 2% Tc - 98% SS{sub 85%}Zr{sub 15%} in varying concentrations of nitric acid and pH 10 NaOH using the resistance polarization method while observing the trend that higher concentrations of Tc alloyed to the sample tested lowers the corrosion rate of the proposed waste package.

  10. Development of self-healing coatings for corrosion protection on metallic structures

    Science.gov (United States)

    Stankiewicz, Alicja; Barker, Michael B.

    2016-08-01

    Inspired by biological systems, artificial self-healing materials are designed for repairing local damage caused by external factors. The rapidly expanding field of self-healing systems contains, among others, materials with well-defined surface properties. Undoubtedly, enhancing surface functionalisation, by applying smart coatings, enjoys an extensive interest. The self-healing ability is particularly essential property for corrosion protection strategies, especially when the use of one of the most effective corrosion systems, based on chromium(VI) compounds, is now banned by the current registration, evaluation, authorisation and restriction of chemicals legislation. Self-healing protective coatings are produced using macromolecular compounds, ceramics, metals and composites. Considering the wide range of available materials, the number of potential combinations seems to be unlimited. The self-healing action of such coatings is activated by appropriate stimuli: temperature changes, radiation, pH changes, pressure changes and mechanical action. In this paper, the research and practical implications of the various approaches to achieving self-healing functionality of protective coatings, as well as potential developments in this area, are explored.

  11. Corrosion Inhibition Mechanism of Rare Earth Metal on LC4 Al Alloy with Spilt Cell Technique

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    A new method of studying the corrosion inhibition mechanism of rare earth metal(REM) on LC4 Al alloy with the spilt cell technique was studied. The principle and experimental method of the spilt cell technique were analyzed. By measuring the change of net-electric current between the two electrodes caused by the change of the amount of oxygen in the solution and the addition of CeCl3, the influence of corrosive performance of CeCl3 on LC4 super-power aluminum alloy in the 0.1 mol*L-1 NaCl solution was investigated. Meanwhile, the conditional changes of pH values, CeCl3 solution, additire and time of performance were also studied. Finally, the features of electrode surface were revealed by using SEM and X-ray energy-dispersive spectrometry (EDS). By combining these with other electric chemical techniques, such as potential-time curve, polarization curve et al.

  12. Design of nanocoatings by in situ phosphatizing reagent catalyzed polysilsesquioxane for corrosion inhibition and adhesion promotion on metal alloys

    Science.gov (United States)

    Henderson, Kimberly B.

    When a metal reacts with oxygen and water, a redox reaction happens, which will cause corrosion. Current surface pretreatment for inhibiting corrosion on metal alloys is a phosphate conversion bath. The phosphate conversion bath will generate a phosphate-chromate layer to adhere strongly to a metal substrate. However, it is toxic and unfriendly to the environment. Our group proposed an innovative coating that contains a phosphate component (ISPR-In-situ Phosphatizing Reagent) within a protective coating. The ISPR coating will form a bound phosphate layer on the metal surface acting as the corrosion barrier and enhancing adhesion into the metal surface; moreover, it is low in cost and non-toxic. Within this dissertation, there are four projects that investigate design of ISPR nanocoatings for the use of corrosion inhibition and adhesion promotion. Surface modification and adjusting concentrations of materials with the different formulations are explored. The first project focuses on the adhesion enhancement of a coating created by modifying the surface of an aluminum panel. Secondly, the next project will discuss and present the use of three rare earth element formulations as a replacement for phosphate conversion coatings on magnesium alloy, AZ61. The third project is the design of a nanocoating by using heat dissipating materials to fill in small vacant spaces in the ISPR network coating on various metal alloys. The last project, studies the strategic selection of incorporating metal components into ISPR network by the reduction potential values on several different alloys. Many methods of analysis are used; SEM, TEM, ASTM B117, ASTM D1308, ASTM D3359, EIS, and thickness probe. It was found that the addition of ISPR in the nanocoatings dramatically improves the vitality of metal alloys and these results will be presented during this dissertation.

  13. Corrosion and wear resistance of titanium- and aluminum-based metal matrix composites fabricated by direct metal laser deposition

    Science.gov (United States)

    Waldera, Benjamin L.

    Titanium- and Aluminum-based metal matrix composites (MMC) have shown favorable properties for aerospace applications such as airframes, reinforcement materials and joining elements. In this research, such coatings were developed by direct metal laser deposition with a powder-fed fiber coupled diode laser. The MMC formulations consisted of pure titanium and aluminum matrices with reinforcing powder blends of chromium carbide and tungsten carbide nickel alloy. Two powder formulations were investigated for each matrix material (Ti1, Ti2, Al1 and Al2). Titanium based composites were deposited onto a Ti6Al4V plate while aluminum composites were deposited onto AA 7075 and AA 5083 for Al1 and Al2, respectively. Microstructures of the MMCs were studied by optical and scanning electron microscopy. The hardness and reduced Young's modulus (Er) were assessed through depth-sensing instrumented nanoindentation. microhardness (Vickers) was also analyzed for each composite. The corrosion resistance of the MMCs were compared by monitoring open circuit potential (OCP), polarization resistance (Rp) and potentiodynamic polarization in 0.5 M NaCl to simulate exposure to seawater. The Ti-MMCs demonstrated improvements in hardness between 205% and 350% over Ti6Al4V. Al-MMCs showed improvements between 47% and 79% over AA 7075 and AA 5083. The MMCs showed an increase in anodic current density indicating the formation of a less protective surface oxide than the base metals.

  14. Materials Characterization Center state-of-the-art report on corrosion data pertaining to metallic barriers for nuclear-waste repositories

    Energy Technology Data Exchange (ETDEWEB)

    Merz, M.D.

    1982-10-01

    A compilation of published corrosion data on metals that have been suggested as canisters and overpack materials is presented. The data were categorized according to the solutions used in testing and divided into two parts: high-ionic strength solutions (such as seawater and brine) and low-ionic-strength waters (such as basalt and tuff waters). This distinction was made primarily because of the general difference in aggressiveness of these solutions with respect to general corrosion. A considerable amount of data indicated that titanium alloys have acceptably low uniform corrosion rates in anticipated repository sites; the other possible corrosion failure modes for titanium alloys, such as stress corrosion cracking and delayed failure due to hydrogen, have not been sufficiently studied to make any similar conclusions about lifetime with respect to these particular degradation processes. Other data suggested that iron-base alloys are sufficiently resistant to corrosion in basalt and tuff waters, although the effects of radiation and radiation combined with elevated temperature have not been reported in enough detail to conclusively qualify iron-base alloys for any particular barrier thickness in regard to uniform corrosion rate. The effect of overpack size on corrosion rate has been given little attention. A review of long-term underground data indicated that temperature and accessibility to oxygen were too different for deep geologic repositories to make the underground corrosion data directly applicable. However, the characteristics of corrosion attack, statistical treatment of data, and kinetics of corrosion showed that corrosion proceeds in a systematic and predictable way.

  15. Corrosion and protection of metals in the rural atmosphere of "El Pardo" Spain (PATINA / CYTED project

    Directory of Open Access Journals (Sweden)

    Simancas, J.

    2003-12-01

    Full Text Available Atmospheric corrosion tests of metallic and organic coatings on steel, zinc and aluminium have been conducted in "El Pardo" (Spain as part of the PATINA/CYTED project "Anticorrosive Protection of Metals in the Atmosphere". This is a rural atmosphere with the following ISO corrosivity categories: C2 (Fe, C2 (Zn, C3 (Cu and Cl (Al. Its average temperature and relative humidity is 13 °C and 62.8 %, respectively, and it has low SO2 and Cl- contents. Results of 42 months exposure are discussed. Atmospheric exposure tests were carried out for the following types of coatings: conventional paint coatings for steel and hot-dip galvanized steel (group 1, new painting technologies for steel and galvanized steel (group 2, zinc-base metallic coatings (group 3, aluminium-base metallic coatings (group 4, coatings on aluminium (group 5 and coil-coatings on steel, hot-dip galvanized steel and 55 % Al-Zn coated steel (group 6.

    Como parte del proyecto PATINA/CYTED "Protección anticorrosiva de metales en la atmósfera" se han llevado a cabo en la estación de ensayo de "El Pardo" (España, ensayos de corrosión atmosférica de recubrimientos metálicos y orgánicos sobre acero, zinc y aluminio. Se trata de una atmósfera rural según la clasificación ISO de grado de corrosividad: C2 (Fe, C2 (Zn, C3 (Cu y Cl (Al. La temperatura y humedad relativa media es de 13 °C y 62,8 %, respectivamente, y tiene bajos contenidos de SO2 y Cl-. Se discuten los resultados obtenidos después de 42 meses de exposición. Los ensayos de corrosión atmosférica se llevaron a cabo para tres tipos de recubrimientos: recubrimientos de pintura convencional sobre acero y acero zincado (grupo 1, nuevas tecnologías en pinturas para acero y acero galvanizado (grupo 2, recubrimientos metálicos base zinc (grupo 3, recubrimientos metálicos base aluminio (grupo 4, recubrimientos sobre aluminio (grupo 5 y recubrimientos de banda en continuo

  16. Evaluation of effect of galvanic corrosion between nickel-chromium metal and titanium on ion release and cell toxicity.

    Science.gov (United States)

    Lee, Jung-Jin; Song, Kwang-Yeob; Ahn, Seung-Geun; Choi, Jung-Yun; Seo, Jae-Min; Park, Ju-Mi

    2015-04-01

    The purpose of this study was to evaluate cell toxicity due to ion release caused by galvanic corrosion as a result of contact between base metal and titanium. It was hypothesized that Nickel (Ni)-Chromium (Cr) alloys with different compositions possess different corrosion resistances when contacted with titanium abutment, and therefore in this study, specimens (10×10×1.5 mm) were fabricated using commercial pure titanium and 3 different types of Ni-Cr alloys (T3, Tilite, Bella bond plus) commonly used for metal ceramic restorations. The specimens were divided into 6 groups according to the composition of Ni-Cr alloy and contact with titanium. The experimental groups were in direct contact with titanium and the control groups were not. After the samples were immersed in the culture medium - Dulbecco's modified Eagle's medium[DMEM] for 48 hours, the released metal ions were detected using inductively coupled plasma mass spectrometer (ICP-MS) and analyzed by the Kruskal-Wallis and Mann-Whitney test (Pcells were used for cell toxicity evaluation. The cell toxicity of specimens was measured by the 3-{4,5-dimethylthiazol-2yl}-2,5-diphenyltetrazolium bromide (MTT) test. Results of MTT assay were statistically analyzed by the two-way ANOVA test (Pgalvanic corrosion due to contact between the base metal alloy and titanium was increased in all of the specimens. In the cytotoxicity test, the two-way ANOVA showed a significant effect of the alloy type and galvanic corrosion for cytotoxicity (Pcell growth rate (RGR) was decreased further on the groups in contact with titanium (Pgalvanic corrosion due to contact between base metal and titanium, and it can cause adverse effects on the tissue around the implant by inducing cytotoxicity.

  17. Integrated Computational Modeling of Water Side Corrosion in Zirconium Metal Clad Under Nominal LWR Operating Conditions

    Science.gov (United States)

    Aryanfar, Asghar; Thomas, John; Van der Ven, Anton; Xu, Donghua; Youssef, Mostafa; Yang, Jing; Yildiz, Bilge; Marian, Jaime

    2016-10-01

    A mesoscopic chemical reaction kinetics model to predict the formation of zirconium oxide and hydride accumulation light-water reactor (LWR) fuel clad is presented. The model is designed to include thermodynamic information from ab initio electronic structure methods as well as parametric information in terms of diffusion coefficients, thermal conductivities and reaction constants. In contrast to approaches where the experimentally observed time exponents are captured by the models by design, our approach is designed to be predictive and to provide an improved understanding of the corrosion process. We calculate the time evolution of the oxide/metal interface and evaluate the order of the chemical reactions that are conducive to a t 1/3 dependence. We also show calculations of hydrogen cluster accumulation as a function of temperature and depth using spatially dependent cluster dynamics. Strategies to further cohesively integrate the different elements of the model are provided.

  18. Corrosion of Ti6Al4V pins produced by direct metal laser sintering

    Science.gov (United States)

    de Damborenea, J. J.; Arenas, M. A.; Larosa, Maria Aparecida; Jardini, André Luiz; de Carvalho Zavaglia, Cecília Amélia; Conde, A.

    2017-01-01

    Direct Metal Laser Sintering (DMLS) technique allows the manufacturing a wide variety of medical devices for any type of prosthetic surgery (HIP, dental, cranial, maxillofacial) as well as for internal fixation devices (K-Wires or Steinmann Pins). There are a large number of research studies on DMLS, including microstructural characterization, mechanical properties and those based on production quality assurance but the influence of porosity in the corrosion behavior of these materials not been sufficiently considered. In the present paper, surgical pins of Ti6Al4V have been produced by DMLS. After testing in a phosphate buffered saline solution, the surface of the titanium alloy appeared locally covered by a voluminous white oxide. This unexpected behavior was presumably due to the existence of internal defects in the pins as result of the manufacturing process. The importance of these defects-that might act as crevice nucleation sites- has been revealed by electrochemical techniques and confirmed by computed tomography.

  19. Integrated Computational Modeling of Water Side Corrosion in Zirconium Metal Clad Under Nominal LWR Operating Conditions

    Science.gov (United States)

    Aryanfar, Asghar; Thomas, John; Van der Ven, Anton; Xu, Donghua; Youssef, Mostafa; Yang, Jing; Yildiz, Bilge; Marian, Jaime

    2016-11-01

    A mesoscopic chemical reaction kinetics model to predict the formation of zirconium oxide and hydride accumulation light-water reactor (LWR) fuel clad is presented. The model is designed to include thermodynamic information from ab initio electronic structure methods as well as parametric information in terms of diffusion coefficients, thermal conductivities and reaction constants. In contrast to approaches where the experimentally observed time exponents are captured by the models by design, our approach is designed to be predictive and to provide an improved understanding of the corrosion process. We calculate the time evolution of the oxide/metal interface and evaluate the order of the chemical reactions that are conducive to a t 1/3 dependence. We also show calculations of hydrogen cluster accumulation as a function of temperature and depth using spatially dependent cluster dynamics. Strategies to further cohesively integrate the different elements of the model are provided.

  20. Dissolution Condensation Mechanism of Stress Corrosion Cracking in Liquid Metals: Driving Force and Crack Kinetics

    Science.gov (United States)

    Glickman, Evgeny E.

    2011-02-01

    Stress corrosion cracking (SCC) in aqueous solution is driven by exothermic reactions of metal oxidation. This stimulus, as well as classical mechanisms of SCC, does not apply to SCC in liquid metals (LMs). In the framework of the dissolution-condensation mechanism (DCM), we analyzed the driving force and crack kinetics for this nonelectrochemical mode of SCC that is loosely called "liquid metal embrittlement" (LME). According to DCM, a stress-induced increase in chemical potential at the crack tip acts as the driving force for out-of-the-tip diffusion mass transfer that is fast because diffusion in LMs is very fast and surface energy at the solid-liquid interface is small. In this article, we review two versions of DCM mechanism, discuss the major physics behind them, and develop DCM further. The refined mechanism is applied then to the experimental data on crack velocity V vs stress intensity factor, the activation energy of LME, and alloying effects. It is concluded that DCM provides a good conceptual framework for analysis of a unified kinetic mechanism of LME and may also contribute to SCC in aqueous solutions.

  1. Corrosion Characteristics of Welding Zones Welded with 1.25Cr-0.5 Mo Filler Metal to Forged Steel for Piston Crown Material

    Energy Technology Data Exchange (ETDEWEB)

    Jeong, Jae-Hyun; Lee, Sung-Yul; Lee, Myeong-Hoon; Moon, Kyung-Man [Korea Maritime University, Dong Sam-Dong,Yong Do-ku, Busan (Korea, Republic of); Baek, Tae-Sil [Pohang College, Pohang (Korea, Republic of)

    2015-04-15

    A heavy oil of low quality has been mainly used in the diesel engine of the merchant ship as the oil price has been significantly jumped for several years. Thus, a combustion chamber of the engine has been often exposed to severely corrosive environment more and more because temperature of the exhaust gas of the combustion chamber has been getting higher and higher with increasing of using the heavy oil of low quality. As a result, wear and corrosion of the engine parts such as exhaust valve, piston crown and cylinder head surrounded with combustion chamber are more serious compared to the other parts of the engine. Therefore, an optimum repair welding for these engine parts is very important to prolong their lifetime in a economical point of view. In this study, 1.25Cr-0.5Mo filler metal was welded with SMAW method in the forged steel which would be generally used with piston crown material. And the corrosion properties of weld metal, heat affected and base metal zones were investigated using electrochemical methods such as measurement of corrosion potential, anodic polarization curves, cyclic voltammogram and impedance etc. in 35% H{sub 2}SO{sub 4} solution. The weld metal and base metal zones exhibited the highest and lowest values of hardness respectively. And, the corrosion resistance of the heat affected and weld metal zones was also increased than that of the base metal zone. Furthermore, it appeared that the corrosive products with red color and local corrosion like as a pitting corrosion were more frequently observed on the surface of the base metal zone compared to the heat affected and weld metal zones. Consequently, it is suggested that the mechanical and corrosion characteristics of the piston crown can be predominantly improved by repair welding method using the 1.25Cr-0.5Mo electrode.

  2. Strength, leachability and microstructure characterisation of Na2SiO3-activated ground granulated blast-furnace slag solidified MSWI fly ash.

    Science.gov (United States)

    Zhang, Dajie; Liu, Wenshi; Hou, Haobo; He, Xinghua

    2007-10-01

    The chemical composition and the leachability of heavy metals in municipal solid waste incinerator (MSWI) fly ash were measured and analysed. For the leachability of unstabilized MSWI fly ash it was found that the concentrations of Pb and Cr exceeded the leaching toxicity standard. Cementitious solidification of the MSWI fly ash by Na2SiO3-activated ground granulated blast-furnace slag (NS) was investigated. Results show that all solidified MSWI fly ash can meet the landfill standards after 28 days of curing. The heavy metals were immobilized within the hydration products such as C-S-H gel and ettringite through physical encapsulation, substitution, precipitation or adsorption mechanisms.

  3. Measurement of electrochemical noise for the study of corrosion processes of metallic alloys; Medida de ruido electroquimico para el estudio de rocesoso de corrosion de aleaciones metalicas

    Energy Technology Data Exchange (ETDEWEB)

    Sanchez-Amaya, J. M.; Bethencourt, M.; Gonzalez-Rovira, L.; Botana, F. J.

    2009-07-01

    Electrochemical noise (EN) is a technique that allows the estimation of both the rate and the corrosion mechanism of different metallic alloys by means of the measurement and the analysis of the fluctuations of current and voltage. Its main advantage against other electrochemical techniques is that during the measurement process, the corrosive systems under study are not instrumentally disturbed, and therefore, the systems are kept at their natural corrosion potential. Two steps are necessary to use this technique: measurement and analysis of the EN signals. In this paper, the most important concepts related only to the measurement of EN are revised. The parameters most employed in the literature to analyse the EN signals will be described in another paper. In the present article, the experimental devices normally used to measure EN signals are firstly analysed. Subsequently, the most important properties of the EN signals are studied. Finally, the external sources of instrumental noise that can affect to the EN signals are described. (Author) 65 refs.

  4. Corrosion behaviour of steels and refractory metals and tensile features of steels exposed to flowing PbBi in the LECOR loop

    Energy Technology Data Exchange (ETDEWEB)

    Fazio, C. E-mail: concetta.fazio@psf.fzk.de; Ricapito, I.; Scaddozzo, G.; Benamati, G

    2003-05-15

    An experimental activity has been started using the LECOR loop at the ENEA Brasimone centre to investigate the corrosion behaviour of steels and refractory metals as well as the tensile properties of steels exposed to flowing liquid lead bismuth with low oxygen activity. The oxygen content in the liquid metal was controlled and monitored by a dedicated system. The compatibility test was performed at 673 K and the corrosion and tensile results herein reported concern the first 1500-h run of the loop operation. All the materials tested suffered from liquid metal attack exhibiting a weight loss. The consequent evaluation of the corrosion rate showed that, under the given test conditions, the refractory metals are more resistant than the steels. The tensile properties of austenitic steel are not affected by the liquid metal corrosion, while the martensitic steel exhibited a mixed brittle-ductile fracture surface.

  5. Corrosion product identification and relative rates of corrosion of candidate metals in an irradiated air-steam environment

    Energy Technology Data Exchange (ETDEWEB)

    Reed, D.T.; Swayambunathan, V.; Tani, B.S. (Argonne National Lab., IL (USA)); Van Konynenburg, R.A. (Lawrence Livermore National Lab., CA (USA))

    1989-11-03

    Previously reported work by others indicates that dicopper trihydroxide nitrate, Cu{sub 2}NO{sub 3}(OH){sub 3}, forms on copper and copper alloys subjected to irradiated moist air near room temperature. We have performed experiments over a range of temperature and humidity, and have found that this species is formed at temperatures up to at least 150{degree}C if low to intermediate relative humidities are present. At 150{degree}C and 100% relative humidity, only Cu{sub 2}O and CuO were observed. The relative general corrosion rates of the copper materials tested in 1-month experiments at dose rates of 0.7 and 2.0 kGy/h were Cu > 70/30 Cu--Ni > Al-bronze. High-nickel alloy 825 showed no observable corrosion. 29 refs., 4 tabs.

  6. Finishes for Metals. Paintability of Galvanized Steel, Corrosion Resistance of Metallized Coatings.

    Science.gov (United States)

    Building Research Inst., Inc., Washington, DC.

    Two papers are presented. The first, "Report of the AISI Research Project on the Paintability of Galvanized Steel," was a project aimed at determining optimum procedures for painting bright-spangled galvanized sheet steel products using three classes of trade sales paints--metallic zinc-dust, portland cement-in-oil, and water base emulsion paints.…

  7. Corrosion Behavior of Mg65Cu25-xZnxGd10 (x=0, 5) Metallic Glass

    Institute of Scientific and Technical Information of China (English)

    LI Guoqiang; HUANG Wei; LI Huanxi; ZHENG Lijing; Hashmi M F

    2008-01-01

    The effect of substitutional element Zn on corrosion behavior of Mg65Cu25Gd10 glass was investigated. The amorphous structure of Mg65Cu25-xZnxGd10(x=0, 5) alloys were examined by X-ray diffractometry and differential scanning calorimetry (DSC). The dissolution rates of Mg65Cu25-xZnxGd10(x=0,5) metallic glasses in a 5 wt% NaCl solution with pH value of 7 were determined by a hydrogen evolution testing method. The corrosion behavior of these alloys was characterized using dipping tests with 5 wt% NaCl, in combination with electrochemical measurements and scanning electron microscopy (SEM). Results show that the anti-corrosion ability of Mg65Cu25Gd10 alloy is significantly improved due to the addition of Zn. Possible mechanism responsible for the improvement is discussed.

  8. Effect of micrometer-scale metallic fillers on the mechanical and corrosion resistance properties of alternative materials for conservative dentistry.

    Science.gov (United States)

    Luponio, C; Causa, F; Angelini, E; Pinasco, M R; Ambrosio, L

    2006-01-01

    In conservative dentistry, glass-ionomer cements (GICs) have been proposed as substitutes for composite resins. This is because the latter, although widely used over the last 10 yrs, exhibit inadequate physico-chemical properties. Although the performance of a typical commercial GIC is not yet optimal for restorative dentistry, the addition of metallic filler could improve this. In this study, a series of commercially available GICs were incorporated in trial dental amalgams, whose mechanical and calorimetric properties and morphologies, were examined. The metallic component of these amalgams comprised one of three metallic fillers, each including micrometer-scale metal particles of a different shape. The corrosion resistance of the amalgams, in fluids simulating the oral cavity environment, was also studied. The addition of metallic filler to GIC produced a general improvement in mechanical properties. Of particular note were increases in the elastic modulus, up to around sixfold, with the addition of Valiant metallic filler to the GIC Fuji II, and of the stress at break, up to around fourfold, for the New Gen metallic filler/GIC Fuji II amalgam. In these cases, the mechanical properties of dentine were studied. Micrographic observations showed a highly compact structure of the added GICs, thus reflecting a reduction in shrinkage. Calorimetric and dilatometric analyses further confirmed the suitability for applications in preservative dentistry. Finally, with respect to corrosion resistance, the effect of the introduction of the metallic filler was beneficial in samples with low porosity.

  9. The effect of Nb addition on mechanical properties, corrosion behavior, and metal-ion release of ZrAlCuNi bulk metallic glasses in artificial body fluid.

    Science.gov (United States)

    Qiu, C L; Liu, L; Sun, M; Zhang, S M

    2005-12-15

    Bulk metallic glasses (BMGs) of Zr(65 - x)Nb(x)- Cu(17.5)Ni(10)Al(7.5) with Nb = 0, 2, and 5 at % were prepared by copper mold casting. Compression tests reveal that the two BMGs containing Nb exhibited superior strength and plasticity to the base alloy. The corrosion behavior of the alloys obtained was investigated in artificial body fluid by electrochemical measurements. It was found that the addition of Nb significantly enhanced the corrosion resistance of the Zr-based BMG, as indicated by a remarkable increase in corrosion potential and pitting potential. XPS analysis revealed that the passive film formed after anodic polarization was enriched in aluminum oxide and depleted in phosphate ions for the BMGs containing Nb, which accounts for the improvement of corrosion resistance. On the other hand, metal-ion release of different BMGs were determined in PPb (ng/mL) level with inductively coupled plasma mass spectrometry (ICP-MS) after being immersed in artificial body fluid at 37 degrees C for 20 days. It was found that the addition of Nb considerably reduced the ion release of all kinds of metals of the base system. This is probably attributed to the promoting effect of Nb on a rapid formation of highly protective film.

  10. Extraction of oleuropein from olive leaves, in order to use as inhibitor against the corrosion of metals

    Directory of Open Access Journals (Sweden)

    EFROSINI KOKALARI (TELI

    2014-06-01

    Full Text Available Oleuropein is the most abundant phenolic compound in olive leaves. This compound has been extensively studied for human health benefits. In recent years oleuropein, is proved to be an efficient inhibitor against the corrosion of metals and alloys. The use of chemical inhibitors has been limited, because of the environmental threat. The increasing ecological awareness among scientists have led to the development of “green” alternatives to mitigate corrosion. It is very important to choose cheap and safety handled compounds to be used as corrosion inhibitors.The extract of oleuropein from olive leaves, represent a great inhibitive action about 93%, against the corrosion of carbon steel in acidic media. Oleuropein, a natural product of the secoiridoid group, is a heterosidic ester of elenolic deteracid and 3,4-dihydroxyphenylethanol, containing a molecule of glucose, the hydrolysis of which yields elenolic acid glucoside and hydroxytyrosol. Oleuropein from the olive leaves was obtained by alcoholic extraction in room temperature using microwave irradiation. The extract was stored at 4oC and in the dark. The product of extraction was analyzed with HPLC, and infrared (IR spectroscopy, in order to define it’s chemical structure. Also we defined the yield, density and molecular weight of the product. The product of extraction was oleuropein and we propose to use it as corrosion inhibitor.

  11. Yucca Mountain project canister material corrosion studies as applied to the electrometallurgical treatment metallic waste form

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, D.D.

    1996-11-01

    Yucca Mountain, Nevada is currently being evaluated as a potential site for a geologic repository. As part of the repository assessment activities, candidate materials are being tested for possible use as construction materials for waste package containers. A large portion of this testing effort is focused on determining the long range corrosion properties, in a Yucca Mountain environment, for those materials being considered. Along similar lines, Argonne National Laboratory is testing a metallic alloy waste form that also is scheduled for disposal in a geologic repository, like Yucca Mountain. Due to the fact that Argonne`s waste form will require performance testing for an environment similar to what Yucca Mountain canister materials will require, this report was constructed to focus on the types of tests that have been conducted on candidate Yucca Mountain canister materials along with some of the results from these tests. Additionally, this report will discuss testing of Argonne`s metal waste form in light of the Yucca Mountain activities.

  12. Yucca Mountain project canister material corrosion studies as applied to the electrometallurgical treatment metallic waste form

    Energy Technology Data Exchange (ETDEWEB)

    Keiser, D.D.

    1996-11-01

    Yucca Mountain, Nevada is currently being evaluated as a potential site for a geologic repository. As part of the repository assessment activities, candidate materials are being tested for possible use as construction materials for waste package containers. A large portion of this testing effort is focused on determining the long range corrosion properties, in a Yucca Mountain environment, for those materials being considered. Along similar lines, Argonne National Laboratory is testing a metallic alloy waste form that also is scheduled for disposal in a geologic repository, like Yucca Mountain. Due to the fact that Argonne`s waste form will require performance testing for an environment similar to what Yucca Mountain canister materials will require, this report was constructed to focus on the types of tests that have been conducted on candidate Yucca Mountain canister materials along with some of the results from these tests. Additionally, this report will discuss testing of Argonne`s metal waste form in light of the Yucca Mountain activities.

  13. Molecular modeling of organic corrosion inhibitors: why bare metal cations are not appropriate models of oxidized metal surfaces and solvated metal cations.

    Science.gov (United States)

    Kokalj, Anton

    2014-01-01

    The applicability of various models of oxidized metal surfaces - bare metal cations, clusters of various size, and extended (periodic) slabs - that are used in the field of quantum-chemical modeling of corrosion inhibitors is examined and discussed. As representative model systems imidazole inhibitor, MgO surface, and solvated Mg(2+) ion are considered by means of density-functional-theory calculations. Although the results of cluster models are prone to cluster size and shape effects, the clusters of moderate size seem useful at least for qualitative purposes. In contrast, the bare metal cations are useless not only as models of oxidized surfaces but also as models of solvated cations, because they bind molecules several times stronger than the more appropriate models. In particular, bare Mg(2+) binds imidazole by 5.9 eV, while the slab model of MgO(001) by only 0.35 eV. Such binding is even stronger for 3+ cations, e.g., bare Al(3+) binds imidazole by 17.9 eV. The reasons for these fantastically strong binding energies are discussed and it is shown that the strong bonding is predominantly due to electron charge transfer from molecule to metal cation, which stems from differences between molecular and metal ionization potentials.

  14. In vitro corrosion of metallic orthodontic brackets: influence of artificial saliva with and without fluorides

    Directory of Open Access Journals (Sweden)

    Mônica Pereira Saporeti

    2012-12-01

    Full Text Available OBJECTIVE: This in vitro study verified the resistance to corrosion of metallic brackets, evaluating the superficial aspects in scanning electron microscopy (SEM and the residual components. METHODS: The sample consisted of 17 sets of brackets of four different metallic alloys: Titanium, Cobalt-Chromium, Stainless steel with low nickel concentration and with titanium nitride coating (NiTi. Twelve sets were submitted to corrosion by immersion in 50 ml of artificial saliva (pH 6.5 and four in saliva (pH 6.5 containing fluoride (2 g/l, all at a temperature of 37 ºC and analyzed after 7, 9 and 11 weeks. One was kept as control set. The analysis consisted in qualitative evaluation of the corrosion by the images obtained on the SEM, in semi-quantitative evaluation of chemical composition of the surface residue by SEM-EDS and the amount of ions released in saliva on evaluation of atomic absorption spectrophotometry. RESULTS: The results showed that the pure titanium brackets and the ones with low nickel concentration were superior regarding resistance to corrosion. The cobalt-chromium alloy showed the greatest corrosion. In the presence of fluoride, it was observed greater variation in all alloys, especially in the ones of NiTi coated steel and the ones of cobalt-chromium. CONCLUSION: Although observed corrosion on the SEM, the spectrophotometry showed low ions release in the artificial saliva, however, the presence of fluoride negatively affected the corrosion resistance.OBJETIVO: este estudo in vitro verificou a resistência à corrosão de braquetes metálicos, avaliando-se os aspectos superficiais em microscopia eletrônica de varredura (MEV e os componentes residuais formados. MÉTODOS: a amostra consistiu de 17 conjuntos de braquetes de quatro diferentes ligas metálicas: titânio, cobalto-cromo, aço inoxidável com baixa concentração de níquel e com cobertura de nitreto de titânio (TiN. Doze conjuntos foram submetidos à corrosão por

  15. Corrosion of Biocompatible Mg66+xZn30-xCa4 (x=0.2 Bulk Metallic Glasses

    Directory of Open Access Journals (Sweden)

    Nowosielski R.

    2016-06-01

    Full Text Available The aim of this paper was to investigate the corrosion resistance of Mg66Zn30Ca4 and Mg68Zn28Ca4 metallic glasses and evaluate the ability of this amorphous alloy use for medical applications as biodegradable medical implants. Taking into account the amount of Mg, Zn, Ca elements dissolved in multielectrolyte physiological fluid (MPF from Mg66+xZn30-xCa4 (x=0.2 alloys the daily dose of evolved ions from alloys components was determined. Additional goal of the paper was determination of corrosion rate (Vcorr and amount of hydrogen evolved from amorphous magnesium alloys in simulated environment of human body fluids during 24h immersion and during electrochemical tests. Corrosion studies were done in the multielectrolyte physiological fluid (MPF at 37°C. The amount of hydrogen evolved [ml/cm2] and corrosion rate Vcorr [mm/year] of amorphous Mg66Zn30Ca4 and Mg68Zn28Ca4 alloys were compared. The work also presents characterization of Mg-based bulk metallic glasses structure in the form of 2 mm thickness plates. Samples structure was analyzed by means of X-ray diffraction. Fracture and surface morphology of magnesium alloy samples were identified using scanning electron microscopy.

  16. Cerium addition on pitting corrosion of (Cu50Zr50)100-2xCe2x (x=0, 1, 2 and 3) metallic glasses in seawater

    Institute of Scientific and Technical Information of China (English)

    张春芝; 王金环; 仇楠楠; 谢鲲; 李辉平

    2015-01-01

    The industrial application of metallic glass is a longstanding challenge for researchers in the field. Toward this objective, the electrochemical performance in sea water of Cu-Zr-(Ce) metallic glass with various Ce content was investigated. Cu-Zr-(Ce) me-tallic glass was fabricated by melt-spinning technique and characterized by X-ray diffraction. The corrosion resistance in seawater was then investigated by potentiodynamic polarization, immersion test, scanning electron microscopy, electron probe microanalysis, and energy dispersive spectrometer analysis. The results showed that Ce addition lowered the corrosion current density of Ce-containing Cu-Zr alloy system. The attack type changed from uniform corrosion of Cu50Zr50 metallic glasses to local one of the Ce-containing alloys. Appropriate content of Ce inhibited the selective dissolution of Cu in the pits and thus improved the corrosion resistance of the alloys.

  17. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Materials (HPCRM) Development Final Report

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J C; Choi, J; Saw, C; Haslem, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D' Amato, A; Aprigliano, L

    2009-03-16

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal make this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of these iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  18. On Corrosion of Ferrous Metals in Typical Indian Soils Part I : Cast Iron

    Directory of Open Access Journals (Sweden)

    Brajendra Nath Tripathi

    1965-01-01

    Full Text Available Corrodibility of cast iron in ten typical Indian soils, employing Schwerdtfeger's soil corrosion cell procedure and the physico-chemical properties of the soils responsible for their corrosivity have been determined. The results have been statistically analysed, interpreted and correlated with various factors. Corrosion of cast iron in non acidic soils (p/supH4-10 proceeds through electro-chemical mechanism. Usually the rate of corrosion is maximum at the beginning and with development of the film of corrosion products, the rate gradually decrease with time until it becomes more or less constant, 'Even' general corrosion is observed on most of the cases. The maximum penetration is directly proportional corrodibility. The corrosivity of soils in situ is directly poroportional to the moisture equivalent or, in turn, to the clay content. The corrosivity of soils increases with the concentration at soluble electrolytes. Ferric oxide present in a laterite soil functions as a cathodic depolariser and hence increases its corrosivity. In an acidic soil, the corrosion mainly proceeds through the mechanism of direct chemical reaction.

  19. Methodology to evaluate the crack growth rate by stress corrosion cracking in dissimilar metals weld in simulated environment of PWR nuclear reactor

    Energy Technology Data Exchange (ETDEWEB)

    Paula, Raphael G.; Figueiredo, Celia A.; Rabelo, Emerson G., E-mail: raphaelmecanica@gmail.com, E-mail: caf@cdtn.br, E-mail: egr@cdtn.br [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

    2013-07-01

    Inconel alloys weld metal is widely used to join dissimilar metals in nuclear reactors applications. It was recently observed failures of weld components in plants, which have triggered an international effort to determine reliable data on the stress corrosion cracking behavior of this material in reactor environment. The objective of this work is to develop a methodology to determine the crack growth rate caused by stress corrosion in Inconel alloy 182, using the specimen (Compact Tensile) in simulated PWR environment. (author)

  20. Effects of environmental factors on corrosion behaviors of metal-fiber porous components in a simulated direct methanol fuel cell environment

    Institute of Scientific and Technical Information of China (English)

    Wei Yuan; Bo Zhou; Yong Tang; Zhao-chun Zhang; Jun Deng

    2014-01-01

    To enable the use of metallic components in direct methanol fuel cells (DMFCs), issues related to corrosion resistance must be considered because of an acid environment induced by the solid electrolyte. In this study, we report the electrochemical behaviors of metal-fiber-based porous sintered components in a simulated corrosive environment of DMFCs. Three materials were evaluated:pure copper, AISI304, and AISI316L. The environmental factors and related mechanisms affecting the corrosion behaviors were analyzed. The results demonstrated that AISI316L exhibits the best performance. A higher SO42-concentration increases the risk of material corrosion, whereas an increase in methanol concentration inhibits corrosion. The morphological features of the corroded samples were also characterized in this study.

  1. Improvement of bio-corrosion resistance for Ti42Zr40Si15Ta3 metallic glasses in simulated body fluid by annealing within supercooled liquid region.

    Science.gov (United States)

    Huang, C H; Lai, J J; Wei, T Y; Chen, Y H; Wang, X; Kuan, S Y; Huang, J C

    2015-01-01

    The effects of the nanocrystalline phases on the bio-corrosion behavior of highly bio-friendly Ti42Zr40Si15Ta3 metallic glasses in simulated body fluid were investigated, and the findings are compared with our previous observations from the Zr53Cu30Ni9Al8 metallic glasses. The Ti42Zr40Si15Ta3 metallic glasses were annealed at temperatures above the glass transition temperature, Tg, with different time periods to result in different degrees of α-Ti nano-phases in the amorphous matrix. The nanocrystallized Ti42Zr40Si15Ta3 metallic glasses containing corrosion resistant α-Ti phases exhibited more promising bio-corrosion resistance, due to the superior pitting resistance. This is distinctly different from the previous case of the Zr53Cu30Ni9Al8 metallic glasses with the reactive Zr2Cu phases inducing serious galvanic corrosion and lower bio-corrosion resistance. Thus, whether the fully amorphous or partially crystallized metallic glass would exhibit better bio-corrosion resistance, the answer would depend on the crystallized phase nature.

  2. Analysis of corrosion products in some metallic statuettes of the Museum of Archaeology and Ethnology (MAE-USP)

    Energy Technology Data Exchange (ETDEWEB)

    Rizzutto, Marcia A.; Tabacniks, Manfredo H.; Added, Nemitala; Barbosa, Marcel D.L. [Sao Paulo Univ., SP (Brazil). Inst. de Fisica]. E-mail: rizzutto@if.usp.br; tabacniks@if.usp.br; nemitala@if.usp.br; mbarbosa@if.usp.br; Lima, Silvia Cunha [Sao Paulo Univ., SP (Brazil). Museu de Arqueologia e Etnologia. Lab. de Conservacao e Restauracao]. E-mail: silviacl@usp.br; Melo, Hercilio G.; Neiva, Augusto C. [Sao Paulo Univ., SP (Brazil). Dept. de Engenharia Quimica. Lab. de Eletroquimica e Corrosao]. E-mail: hgdemelo@usp.br; acneiva@usp.br

    2005-07-01

    The recent acquisition of a sealed chamber with controlled humidity by the Museum of Archaeology and Ethnology of the University of Sao Paulo (MAE-USP) requires new methods for conservation and restoration of metallic objects in its collection. To establish new procedures for the identification of corrosion mechanisms and agents in the exhibition environment, and to set up new standards for conservation of the museum's collection, Proton Induced X-Ray Emission (PIXE) elementary analysis of some metallic objects is in progress, using the external beam facility at LAMFI. The first analysis involved metallic objects from the collection of MAE, two African statuettes 'male Edans' from the Ogboni Secret Society, of the Ilobu-Ioruba ethnic group, one pectoral adornment from the Chimu culture, Peru and one anthropomorphic pendant from the Tairona culture, Colombia. The in air non destructive PIXE analysis allowed identifying major and some secondary components in the alloys and in the corrosion products on the samples, data that were used to identify the corrosion sources and to set up the exhibition environment. (author)

  3. A study of Corrosion Protection of Aluminum Metal by Tetraethoxysilane Plasma Polymerized Coatings-Influence of Aluminum Surface Pretreatments-

    Institute of Scientific and Technical Information of China (English)

    YoshihiroMomose; TatsuyaYabuki

    2004-01-01

    The corrosion-protective performance of plasma-polymerized (PP) coatings on pretreated aluminum substrates has been investigated by cathodic polarization curve measurement. The surface composition and electronic properties of the pretreated and PP film coated metal surfaces were also characterized by XPS and the temperature-programmed photoelectron emission (TPPE). A PP coating was prepared on the pretreated surfaces by plasma polymerization of a mixture of tetraethoxysilane (TEOS) monomer vapor and oxygen using a 13.56MHz radiofrequency generator. The polarization curve of PP film coated samples was measured in NaC1 aqueous solution. The weight loss rate calculated from the value of the corrosion current of the curve was used to estimate the protective performance of the PP film coated samples. Argon plasma treatment of the metal surface gave much better corrosion-protective performance than pretreatments such as oxidation by heating in air and diamond scratching. The XPS analysis indicated that the silicon oxide assigned to SiO2 was formed on the PP film coated surface. The TPPE analysis revealed that the electron emission characteristics for the metal surfaces pretreated only were strongly influenced by the pretreatments, while all the PP film coated samples exhibited nearly the same electron emission trend with a much decreased intensity.

  4. A study of Corrosion Protection of Aluminum Metal by Tetraethoxysilane Plasma Polymerized Coatings -Influence of Aluminum Surface Pretreatments-

    Institute of Scientific and Technical Information of China (English)

    Yoshihiro Momose; Tatsuya Yabuki

    2004-01-01

    The corrosion-protective performance of plasma-polymerized (PP) coatings on pretreated aluminum substrates has been investigated by cathodic polarization curve measurement. The surface composition and electronic properties of the pretreated and PP film coated metal surfaces were also characterized by XPS and the temperature-programmed photoelectron emission (TPPE). A PP coating was prepared on the pretreated surfaces by plasma polymerization of a mixture of tetraethoxysilane (TEOS) monomer vapor and oxygen using a 13.56MHz radiofrequency generator. The polarization curve of PP film coated samples was measured in NaCl aqueous solution. The weight loss rate calculated from the value of the corrosion current of the curve was used to estimate the protective performance of the PP film coated samples. Argon plasma treatment of the metal surface gave much better corrosion-protective performance than pretreatments such as oxidation by heating in air and diamond scratching. The XPS analysis indicated that the silicon oxide assigned to SiO2 was formed on the PP film coated surface. The TPPE analysis revealed that the electron emission characteristics for the metal surfaces pretreated only were strongly influenced by the pretreatments, while all the PP film coated samples exhibited nearly the same electron emission trend with a much decreased intensity.

  5. High temperature corrosion of metallic interconnects in solid oxide fuel cells

    Directory of Open Access Journals (Sweden)

    Bastidas, D. M.

    2006-12-01

    Full Text Available Research and development has made it possible to use metallic interconnects in solid oxide fuel cells (SOFC instead of ceramic materials. The use of metallic interconnects was formerly hindered by the high operating temperature, which made the interconnect degrade too much and too fast to be an efficient alternative. When the operating temperature was lowered, the use of metallic interconnects proved to be favourable since they are easier and cheaper to produce than ceramic interconnects. However, metallic interconnects continue to be degraded despite the lowered temperature, and their corrosion products contribute to electrical degradation in the fuel cell. Coatings of nickel, chromium, aluminium, zinc, manganese, yttrium or lanthanum between the interconnect and the electrodes reduce this degradation during operation

    El uso de interconectores metálicos en pilas de combustible de óxido sólido (SOFC en sustitución de materiales cerámicos ha sido posible gracias a la investigación y desarrollo de nuevos materiales metálicos. Inicialmente, el uso de interconectores metálicos fue limitado, debido a la elevada temperatura de trabajo, ocasionando de forma rápida la degradación del material, lo que impedía que fuesen una alternativa. A medida que la temperatura de trabajo de las SOFC descendió, el uso de interconectores metálicos demostró ser una buena alternativa, dado que son más fáciles de fabricar y más baratos que los interconectores cerámicos. Sin embargo, los interconectores metálicos continúan degradándose a pesar de descender la temperatura a la que operan las SOFC y, asimismo, los productos de corrosión favorecen las pérdidas eléctricas de la pila de combustible. Recubrimientos de níquel, cromo, aluminio, zinc, manganeso, itrio y lantano entre el interconector y los electrodos reduce dichas pérdidas eléctricas.

  6. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

    2007-09-20

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  7. Profiling extractable and leachable inorganic impurities in ophthalmic drug containers by ICP-MS.

    Science.gov (United States)

    Solomon, Paige; Nelson, Jenny

    2017-08-24

    In this study, we investigated the elemental impurities present in the plastic material of ophthalmic eye drop bottles using inductively coupled plasma-mass spectrometry (ICP-MS). Metallic contaminations, especially localized within the small cavity of the eye, can significantly perturb the ocular metallome. The concern is two-fold: first certain elements, for example heavy metals, can be toxic to humans at even trace levels, and second, these contaminations can have adverse reactions with other medicines or enzymatic processes in the eye. The implication of redox-active metals in cataract formation is one such biological consequence. The analysis demonstrated the effect of aggressive storage and transportation conditions on elemental extractable and leachable contamination, and posits that release of these elemental impurities can disrupt metallome equilibrium in the ocular compartment, leading to toxicity and disease.

  8. Corrosion resistance of ERW (Electric Resistance Welded) seam welds as compared to metal base in API 5L steel pipes

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez Velasquez, Jorge L.; Godinez Salcedo, Jesus G.; Lopez Fajardo, Pedro [Instituto Politecnico Nacional (IPN), Mexico D.F. (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas (ESIQIE). Dept. de Ingenieria Metalurgica

    2009-07-01

    The corrosion resistance of ERW seam welds and the base metal in API 5L X70 steel pipes was evaluated by Tafel tests. The procedure was according to ASTM G3 standard. The study was completed with metallographic and chemical characterization of the tested zones, that is, the welded zone and the base metal away of the weld. All tests were made on the internal surface of the pipe in order to assess the internal corrosion of an in-service pipeline made of the API 5L X70 steel. The test solution was acid brine prepared according to NACE Publications 1D182 and 1D196. The results showed that the ERW seam weld corrodes as much as three times faster than the base material. This behavior is attributed to a more heterogeneous microstructure with higher internal energy in the ERW seam weld zone, as compared to the base metal, which is basically a ferrite pearlite microstructure in a normalized condition. This result also indicates that pipeline segments made of ERW steel pipe where the seam weld is located near or at the bottom of the pipe are prone to a highly localized attack that may form channels of metal loss if there is water accumulation at the bottom of the pipeline. (author)

  9. Evaluation of Iron Nickel Oxide Nanopowder as Corrosion Inhibitor: Effect of Metallic Cations on Carbon Steel in Aqueous NaCl

    Energy Technology Data Exchange (ETDEWEB)

    Chaudhry, A. U.; Mishra, Brajendra [Colorado School of Mines, Denver (United States); Mittal, Vikas [The Petroleum Institute, Abu Dhabi (United Arab Emirates)

    2016-01-15

    The aim of this study was to evaluate the use of iron-nickel oxide (Fe{sub 2}O{sub 3}.NiO) nanopowder (FeNi) as an anti-corrosion pigment for a different application. The corrosion protection ability and the mechanism involved was determined using aqueous solution of FeNi prepared in a corrosive solution containing 3.5 wt.% NaCl. Anti-corrosion abilities of aqueous solution were determined using electrochemical impedance spectroscopy (EIS) on line pipe steel (API 5L X-80). The protection mechanism involved the adsorption of metallic cations on the steel surface forming a protective film. Analysis of EIS spectra revealed that corrosion inhibition occurred at low concentration, whereas higher concentration of aqueous solution produced induction behavior.

  10. Delayed dislocation following metal-on-polyethylene arthroplasty of the hip due to 'silent' trunnion corrosion.

    Science.gov (United States)

    Lash, N J; Whitehouse, M R; Greidanus, N V; Garbuz, D S; Masri, B A; Duncan, C P

    2016-02-01

    We present a case series of ten metal-on-polyethylene total hip arthroplasties (MoP THAs) with delayed dislocation associated with unrecognised adverse local tissue reaction due to corrosion at the trunnion and pseudotumour formation. The diagnosis was not suspected in nine of the ten patients (six female/four male; mean age 66 years), despite treatment in a specialist unit (mean time from index surgery to revision was 58 months, 36 to 84). It was identified at revision surgery and subsequently confirmed by histological examination of resected tissue. Pre-operative assessment and culture results ruled out infection. A variety of treatment strategies were used, including resection of the pseudotumour and efforts to avoid recurrent dislocation. The rate of complications was high and included three deep infections, two patients with recurrent dislocation, and one recurrent pseudotumour. This series (mean follow-up of 76 months following index procedure and 19 months following revision THA) demonstrates that pseudotumour is an infrequent but important contributor to delayed instability following MoP THA. It is easy to overlook in the differential diagnosis, especially if the alignment of the components is less than optimal, leading to an assumption that malalignment is the cause of the dislocation. The instability is likely to be multifactorial and the revision surgery is complex. Due to the high complication rate associated with revision in this cohort, the diagnosis should be borne in mind when counselling patients regarding the risks of revision surgery. ©2016 The British Editorial Society of Bone & Joint Surgery.

  11. Corrosão metálica associada ao uso de combustíveis minerais e biocombustíveis Metallic corrosion related to mineral fuels and biofuels utilization

    Directory of Open Access Journals (Sweden)

    Alessandra Regina Pepe Ambrozin

    2009-01-01

    Full Text Available Fuels and biofuels have a major importance in the transportation sector of any country, contributing to their economic development. The utilization of these fuels implies their closer contact to metallic materials, which comprise vehicle, storage, and transportation systems. Thus, metallic corrosion could be related to fuels and biofuels utilization. Specially, the corrosion associated to gasoline, ethanol, diesel, biodiesel, and their mixtures is discussed in this article. Briefly, the ethanol is the most corrosive and gasoline the least. Few investigations about the effect of biodiesel indicate that the corrosion is associated to their unsaturation degree and the corrosion of diesel is related to its acidity.

  12. Microbial corrosion of metallic materials in a deep nuclear-waste repository

    Directory of Open Access Journals (Sweden)

    Stoulil J.

    2016-06-01

    Full Text Available The study summarises current knowledge on microbial corrosion in a deep nuclear-waste repository. The first part evaluates the general impact of microbial activity on corrosion mechanisms. Especially, the impact of microbial metabolism on the environment and the impact of biofilms on the surface of structure materials were evaluated. The next part focuses on microbial corrosion in a deep nuclear-waste repository. The study aims to suggest the development of the repository environment and in that respect the viability of bacteria, depending on the probable conditions of the environment, such as humidity of bentonite, pressure in compact bentonite, the impact of ionizing radiation, etc. The last part is aimed at possible techniques for microbial corrosion mechanism monitoring in the conditions of a deep repository. Namely, electrochemical and microscopic techniques were discussed.

  13. Influence of coating defects on the corrosion behavior of cold sprayed refractory metals

    Science.gov (United States)

    Kumar, S.; Rao, A. Arjuna

    2017-02-01

    The defects in the cold sprayed coatings are critical in the case of corrosion performances of the coatings in aggressive conditions. To understand the influence of coating defects on corrosion, immersion tests have been carried out in HF solution for the cold sprayed and heat treated Titanium, Tantalum and Niobium coatings. Long duration immersion tests reveal inhomogeneous weight losses of the samples prepared at different heat treatment conditions. The weight loss for different coatings has been well corroborated with the coating defects and microstructures. Chemical and micro structural analysis elucidates the reason behind the inhomogeneous performance of different type of cold sprayed coatings in corrosion medium. In the case of cold sprayed titanium, formation of stable oxide along the inter-splat boundary hinders the aggressive attack of the corrosion medium which is not so in other cases.

  14. Corrosion Control through a Better Understanding of the Metallic Substrate/Organic Coating/Interface.

    Science.gov (United States)

    1980-12-01

    properties obtained with anionic films, specifically, corrosion protection, detergent resistance, gloss retention and resistance to staining. The...for anodic electro- deposition of polyacrylic resin on iron. The coulombic efficiency defined as the weight deposited per coulomb passed was calculated

  15. Competitive effects of metal dissolution and passivation modulated by surface structure: An AFM and EBSD study of the corrosion of alloy 22

    Science.gov (United States)

    Gray, J. J.; El Dasher, B. S.; Orme, C. A.

    2006-06-01

    Electron backscatter diffraction (EBSD) and atomic force microscopy (AFM) are used to correlate crystallographic grain orientation with corrosion rates of polycrystalline alloy 22 following immersion in 1 and 3 molar (M) hydrochloric acid. For each acid concentration, relative corrosion rates are simultaneously characterized for approximately 50 unique grain orientations. The results demonstrate that the corrosion rate anisotropies are markedly different in the two acid concentrations. In very aggressive acidic environments (3M HCl), where electrochemical impedance spectroscopy and spectroscopic ellipsometry data demonstrate that the passive oxide film of alloy 22 is completely dissolved, alloy dissolution rates scale inversely with the average coordination number of surface atoms for a given grain orientation, where highly correlated surfaces dissolve the slowest. Thus, similar to simple metallic systems, the corrosion rates scale with the surface plane-normal crystallographic orientations as {1 1 1} < {1 0 0} < {1 1 0}. Less intuitively, in milder corrosive environments (1M HCl), where the passive film of the alloy is still intact, the dissolution does not scale inversely with surface atomic density. Rather, corrosion rates scale with crystallographic orientations as {1 1 1} < {1 1 0} < {1 0 0}. This is attributed to the fact that facets most susceptible to corrosion (least coordinated) are also the most able to form protective oxides, so that the dissolution anisotropy is a result of the delicate balance between metal dissolution and oxide growth.

  16. Combining hydrogen evolution and corrosion data - A case study on the economic viability of selected metal cathodes in microbial electrolysis cells

    Science.gov (United States)

    Brown, Robert Keith; Schmidt, Ulrike Christiane; Harnisch, Falk; Schröder, Uwe

    2017-07-01

    In this study, hydrogen evolution reaction (HER) catalytic and corrosion data is determined for selected metal cathode materials. The HER data was gathered using cyclic voltammetry (CV) in electrolytes with several pH values and varying current densities. Of the tested materials, the stainless steel alloy EN 1.4401/AISI 316 generally had the lowest HER overpotentials at the pH values 0.25, 7 and 9. At the higher pH values of 11 and 14 a custom NiMoFe alloy with a m/m% composition of 60-30-10 showed the lowest overpotentials. After each CV experiment, the electrolyte solution was analyzed to determine the corrosion of the metal cathodes. Results of corrosion measurements showed that the stainless steels EN 1.4401 had the lowest corrosion losses on average across all tested pH values. Combining HER and corrosion data revealed that: In the pH 9 electrolyte solution, EN 1.4401 was not always the best catalyst in terms of its overpotential, but it incurs the least material costs due to its lack of corrosion, this balance thereby making it the ;best choice; under the given conditions. The combination of HER and corrosion data provides a more effective framework for discussing economic viability than either data set alone.

  17. Comparison Of Metal Corrosion Inhibition By Gravimetric And Linear Polarization Resistance Methods

    OpenAIRE

    1992-01-01

    Studies were conducted to evaluate the effectiveness of various dosages of the selected silicate and phosphate compounds applied for corrosion inhibition of cast iron, copper, lead, and galvanized steel specimens. The compounds selected for study were zinc polyphosphate (Calgon C-39), zinc orthophosphate (Virchem V-931), sodium metasilicate and glassy silicate. The effectiveness of these compounds for corrosion inhibition were studied under differing water quality conditions using gravimetric...

  18. Stress-Corrosion Cracking of Metallic Materials. Part III. Hydrogen Entry and Embrittlement in Steel

    Science.gov (United States)

    1975-04-01

    Strength Steels," Stress Corrosion Cracking in High-Strength Steels and in Titanium and Altuninum Alloys, Naval Rasearch Laboratory, Washington, D.C...to pickling solutions. In all of these examples, the sulfide, cyanide, etc., caused a hydrogen-related problem that would not have existed in their...desorption reaction. In studying the pickling of low-carbon steel in various strong acids, Hudson’ 4 measured the corrosion rate and amount of hydr-ogen

  19. Non-local high cycle fatigue criterion for metallic materials with corrosion defects

    Directory of Open Access Journals (Sweden)

    May Mohamed El

    2014-06-01

    Full Text Available Designing structures against corrosion fatigue has become a key problem for many engineering structures evolving in complex environmental conditions of humidity (aeronautics, civil engineering …. In this study, we investigate the effect of corrosion defects on the high cycle fatigue (HCF strength of a martensitic stainless steel with high specific mechanical strength, used in aeronautic applications. A volumetric approach based on Crossland equivalent stress is proposed. This can be applied to any real defects.

  20. Leachable characteristics of arsenical borogypsum wastes and their potential use in cement production.

    Science.gov (United States)

    Alp, Ibrahim; Deveci, Haci; Süngün, Y Halil; Yazici, Ersin Y; Savaş, Mehmet; Demirci, Songül

    2009-09-15

    In this study; the potential use of arsenical borogypsum wastes (ABW) as a set retarder in cement industry was investigated. The comparative performances of arsenical borogypsum wastes (ABW) and natural gypsum samples (NG1 and NG2) at different proportions in the range of 3-8 wt % were tested based on compressive strength over 1, 2, 7, and 28 days and setting times. The use of ABW was observed to lead to a somewhat slower rate of development of strength of the mortar samples than those of NG1 and NG2 during the curing period of 7 days. This is the indication of the effectiveness of ABW as a set retarder. The 28-day compressive strength of mortars tended to decrease with the addition or increasing the proportion of ABW, beyond 5 wt % in particular. The data for setting times of the cement products confirmed set retarding characteristics of ABW with an initial setting time of 90-120 min at 3-5 wt % dosage, which conforms to the desired setting time of > or = 60 min for CEM I (42.5 N) type cement (TS EN 197-1). Leachability tests (TCLP and SPLP) have also shown that ABW can be classified as a nonhazardous waste; but it can readily release metals such as As and Mn, in particular, whereas the mortar samples containing ABW-cement clinker present no environmental concern with its remarkably reduced leachability.

  1. Potential use of gypsum and lime rich industrial by-products for induced reduction of Pb, Zn and Ni leachability in an acid soil

    Energy Technology Data Exchange (ETDEWEB)

    Rodriguez-Jorda, M.P. [Instituto de Ciencias Agrarias, Centro de Ciencias Medioambientales, Consejo Superior de Investigaciones Cientificas, Serrano 115 dpdo, 28006 Madrid (Spain); Garrido, F., E-mail: fernando.garrido@ccma.csic.es [Instituto de Ciencias Agrarias, Centro de Ciencias Medioambientales, Consejo Superior de Investigaciones Cientificas, Serrano 115 dpdo, 28006 Madrid (Spain); Garcia-Gonzalez, M.T. [Instituto de Ciencias Agrarias, Centro de Ciencias Medioambientales, Consejo Superior de Investigaciones Cientificas, Serrano 115 dpdo, 28006 Madrid (Spain)

    2010-03-15

    This study evaluates the potential use of four industrial by-products (phosphogypsum (PG), red gypsum (RG), sugar foam (SF), and ashes from biomass combustion (ACB)), applied at two rates in single and combined amendments to reduce the mobility and availability of Pb, Zn and Ni in a metal-spiked acid soil. Leaching experiments were done to estimate leachability indexes and assess their effectiveness. Most of the treatments significantly reduced the metal leachability although only a few were effective for all metals. Based on principal component and cluster analysis, sugar foam (SF) and a mixture of RG and ACB (RG+ACB), both applied at high rate, were selected as first choices to reduce mobility and availability of the three metals. Metal sorption mechanisms involved in the reduction of their leachability were identified using scanning electron microscopy. In the SF-treated samples, the metals were found associated to amorphous Al-hydroxy polymers deposited on phyllosilicates and organic matter particles. In the (RG+ACB)-treated samples, Pb, Zn, and traces of Ni were found associated to Fe/Ti oxide phases with a significant concentration of S, suggesting the formation of metal-sulfate ternary complexes.

  2. Effect of Annealing Treatment on Erosion-Corrosion of Zr-Based Bulk Metallic Glass in Saline-Sand Slurry

    Science.gov (United States)

    Ji, Xiulin; Shan, Yiping; Chen, Yueyue; Wang, Hui

    2016-06-01

    Bulk metallic glass (BMG) may be a good candidate to solve the erosion-corrosion (E-C) problems of marine pumps in sand-containing seawater. Since annealing treatment is an effective way to improve plasticity of BMGs, the effect of annealing treatment on E-C wear of Zr-based BMG in saline-sand slurry was investigated. All of the annealed BMG samples were crystallized and the quantity of (Zr, Cu) phase increased but that of Al4Cu9 phase decreased with the increase of annealing temperature from 360 to 480 °C. Accordingly, annealing treatment enhances plasticity of the as-cast BMG at the cost of hardness and corrosion resistance. Moreover, 480 °C annealed BMG sample possesses the highest hardness and the lowest corrosion current density in all of the annealed BMG samples. Using a slurry pot erosion tester, the E-C wear of the as-cast and annealed BMG samples was studied under different impingement angles, impact velocities, and concentrations in saline-sand slurry. With the improvement of plasticity, 480 °C annealed BMG sample exhibits the best E-C wear resistance under high impingement angle, high impact velocity, and high sand concentration.

  3. Adverse local tissue reactions in metal-on-polyethylene total hip arthroplasty due to trunnion corrosion: the risk of misdiagnosis.

    Science.gov (United States)

    Whitehouse, M R; Endo, M; Zachara, S; Nielsen, T O; Greidanus, N V; Masri, B A; Garbuz, D S; Duncan, C P

    2015-08-01

    Adverse reaction to wear and corrosion debris is a cause for concern in total hip arthroplasty (THA). Modular junctions are a potential source of such wear products and are associated with secondary pseudotumour formation. We present a consecutive series of 17 patients treated at our unit for this complication following metal-on-highly cross-linked polyethylene (MoP) THA. We emphasise the risk of misdiagnosis as infection, and present the aggregate laboratory results and pathological findings in this series. The clinical presentation was pain, swelling or instability. Solid, cystic and mixed soft-tissue lesions were noted on imaging and confirmed intra-operatively. Corrosion at the head-neck junction was noted in all cases. No bacteria were isolated on multiple pre- and intra-operative samples yet the mean erythrocyte sedimentation rate was 49 (9 to 100) and C-reactive protein 32 (0.6 to 106) and stromal polymorphonuclear cell counts were noted in nine cases. Adverse soft-tissue reactions can occur in MoP THA owing to corrosion products released from the head-neck junction. The diagnosis should be carefully considered when investigating pain after THA. This may avoid the misdiagnosis of periprosthetic infection with an unidentified organism and mitigate the unnecessary management of these cases with complete single- or two-stage exchange. ©2015 The British Editorial Society of Bone & Joint Surgery.

  4. Influence of Cu content on the mechanical properties and corrosion resistance of Mg-Zn-Ca bulk metallic glasses

    Science.gov (United States)

    Zhao, Yan-feng; Zhu, Jian; Chang, Li; Song, Jing-guo; Chen, Xiao-hua; Hui, Xi-dong

    2014-05-01

    (Mg66.2Zn28.8Ca5)100- x Cu x (at%, x = 0, 1, 3, and 5) bulk metallic glasses (BMGs) of 2 mm in diameter were prepared by the conventional copper mold injection casting method. Besides, the influence of Cu content on the microstructure, thermal stability, mechanical properties, and corrosion behavior of Mg-Zn-Ca BMGs was investigated. It is found that the addition of Cu decreases the glass-forming ability of Mg-Zn-Ca BMGs. Crystalline phases are precipitated at a higher Cu content, larger than 3at%. The compressive fracture strength of Mg-Zn-Ca BMGs is enhanced by the addition of Cu. With the formation of in-situ composites, the compressive strength of the Mg-Zn-Ca alloy with 3at% Cu reaches 979 MPa, which is the highest strength among the Mg-Zn-Ca alloys. Furthermore, the addition of Cu also results in the increase of corrosion potential and the decrease of corrosion current density in Mg-Zn-Ca BMGs, thereby delaying their biodegradability.

  5. Corrosion-fatigue study of a Zr-based bulk-metallic glass in a physiologically relevant environment

    Energy Technology Data Exchange (ETDEWEB)

    Huang, Lu [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beijing University of Aeronautics and Astronautics, XueYuan Road No. 37, HaiDian District, Beijing 100191 (China); Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996-2200 (United States); Wang, Gongyao; Qiao, Dongchun; Liaw, Peter K. [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37996-2200 (United States); Pang, Shujie; Wang, Jianfeng [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beijing University of Aeronautics and Astronautics, XueYuan Road No. 37, HaiDian District, Beijing 100191 (China); Zhang, Tao, E-mail: zhangtao@buaa.edu.c [Key Laboratory of Aerospace Materials and Performance (Ministry of Education), School of Materials Science and Engineering, Beijing University of Aeronautics and Astronautics, XueYuan Road No. 37, HaiDian District, Beijing 100191 (China)

    2010-08-15

    Four-point-bend corrosion-fatigue experiments were conducted in a physiologically relevant environment to study the environmental effects on the fatigue behavior of (Zr{sub 0.55}Al{sub 0.10}Ni{sub 0.05}Cu{sub 0.30}){sub 99}Y{sub 1} (at.%) bulk-metallic glasses (BMGs), and the results were compared with those obtained in air at room temperature. At high stress ranges, the corrosive environment did not significantly affect the fatigue lifetime; while at low stress ranges, the corrosive environment exhibited a detrimental effect on the fatigue resistance. The fatigue strength was decreased by 40% in the physiologically relevant environment. Fracture morphologies after fatigue tests were studied by the scanning electron microscopy. The mechanism for the environmental effects on the fatigue life of the (Zr{sub 0.55}Al{sub 0.10}Ni{sub 0.05}Cu{sub 0.30}){sub 99}Y{sub 1} BMG was determined to be anodic dissolution.

  6. EFFECT OF CHEMISTRY VARIATIONS IN PLATE AND WELD FILLER METAL ON THE CORROSION PERFORMANCE OF NI-CR-MO ALLOYS

    Energy Technology Data Exchange (ETDEWEB)

    D.V. Fix

    2006-02-07

    The ASTM standard B 575 provides the requirements for the chemical composition of Nickel-Chromium-Molybdenum (Ni-Cr-Mo) alloys such as Alloy 22 (N06022) and Alloy 686 (N06686). The compositions of each element are given in a range. For example, the content of Mo is specified from 12.5 to 14.5 weight percent for Alloy 22 and from 15.0 to 17.0 weight percent for Alloy 686. It was important to determine how the corrosion rate of welded plates of Alloy 22 using Alloy 686 weld filler metal would change if heats of these alloys were prepared using several variations in the composition of the elements even though still in the range specified in B 575. All the material used in this report were especially prepared at Allegheny Ludlum Co. Seven heats of plate were welded with seven heats of wire. Immersion corrosion tests were conducted in a boiling solution of sulfuric acid plus ferric sulfate (ASTM G 28 A) using both as-welded (ASW) coupons and solution heat-treated (SHT) coupons. Results show that the corrosion rate was not affected by the chemistry of the materials in the range of the standards.

  7. Effect of Chemistry Variations in Plate and Weld Filler Metal on the Corrosion Performance of Ni-Cr-Mo Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Fix, D V; Rebak, R B

    2006-02-05

    The ASTM standard B 575 provides the requirements for the chemical composition of Nickel-Chromium-Molybdenum (Ni-Cr-Mo) alloys such as Alloy 22 (N06022) and Alloy 686 (N06686). The compositions of each element are given in a range. For example, the content of Mo is specified from 12.5 to 14.5 weight percent for Alloy 22 and from 15.0 to 17.0 weight percent for Alloy 686. It was important to determine how the corrosion rate of welded plates of Alloy 22 using Alloy 686 weld filler metal would change if heats of these alloys were prepared using several variations in the composition of the elements even though still in the range specified in B 575. All the material used in this report were especially prepared at Allegheny Ludlum Co. Seven heats of plate were welded with seven heats of wire. Immersion corrosion tests were conducted in a boiling solution of sulfuric acid plus ferric sulfate (ASTM G 28 A) using both as-welded (ASW) coupons and solution heat-treated (SHT) coupons. Results show that the corrosion rate was not affected by the chemistry of the materials in the range of the standards.

  8. Investigation of corrosion, water reaction, polonium evaporation and bismuth resource in liquid metal lead-bismuth technology

    Energy Technology Data Exchange (ETDEWEB)

    Takano, Hideki; Takizuka, Takakazu [Japan Atomic Energy Research Inst., Tokai, Ibaraki (Japan). Tokai Research Establishment; Kitano, Teruaki [Mitsui Shipbuilding and Engineering Co. Ltd., Tokyo (Japan)

    2000-10-01

    Lead-bismuth is the first candidate material for liquid metal target find coolant of fueled blanket system in accelerator-driven system (ADS) studied at JAERI. Advantages of the lead-bismuth utilization are non-active material, very low capture cross section, low melting point of 125degC and high boiling point of 1670degC, and beside coolant void reactivity become negative. But problems are due to the high corrosivity to most of the structural materials and the corrosive data are scarcity. In this report, corrosivity, reaction with water, thermal-hydraulics, chemical toxicity etc. are studied by investigating some facilities utilized and researched really for lead or lead-bismuth. And, furthermore, polonium evaporation rate and bismuth resource are investigated. Main results obtained are as follows: (1) In a refinery, there are enough employment experience for liquid Pb-Bi in period of about 17 years and not corrosion for the thermal conductive materials (1Cr-0.5Mo steel) used under the condition of natural convection with temperature around 400degC. (2) In Russia, extensive experience in the use as Russian submarines and in R and D during about 50 years are available. And as a result, it will be able to lead approximately zero corrosion for Cr-Si materials by adjusting oxygen film with oxygen concentration control between 10{sup -7} to 10{sup -5}% mass. However, the corrosion data are not enough systematically collected involving them in radiation dose field. (3) In liquid-dropping experiment, it is shown that interaction between water and high temperature liquid Pb-Bi is reduced steeply with rising of atmosphere pressure. But, in order to design the second circuit removal model of ADS, the interaction should be evaluated by water continuous injection experiment. (4) Polonium forms PbPo in Pb-Bi, and the evaporation rate become less three factor than that of Po, and furthermore, the rate decreases in the atmosphere. The effects of Po on employee and environment

  9. Microstructure, mechanical and bio-corrosion properties of Mn-doped Mg–Zn–Ca bulk metallic glass composites

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jingfeng, E-mail: jfwang@cqu.edu.cn [National Engineering Research Center for Magnesium Alloys, College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Huang, Song; Li, Yang; Wei, Yiyun [National Engineering Research Center for Magnesium Alloys, College of Materials Science and Engineering, Chongqing University, Chongqing 400044 (China); Xi, Xingfeng; Cai, Kaiyong [College of Bioengineering, Chongqing University, Chongqing 400044 (China)

    2013-10-15

    The effects of Mn substitution for Mg on the microstructure, mechanical properties, and corrosion behavior of Mg{sub 69−x}Zn{sub 27}Ca{sub 4}Mn{sub x} (x = 0, 0.5 and 1 at.%) alloys were investigated using X-ray diffraction, compressive tests, electrochemical treatments, and immersion tests, respectively. Microstructural observations showed that the Mg{sub 69}Zn{sub 27}Ca{sub 4} alloy was mainly amorphous. The addition of Mn decreases the glass-forming ability, which results in a decreased strength from 545 MPa to 364 MPa. However, this strength is still suitable for implant application. Polarization and immersion tests in the simulated body fluid at 37 °C revealed that the Mn-doped Mg–Zn–Ca alloys have significantly higher corrosion resistance than traditional ZK60 and pure Mg alloys. Cytotoxicity test showed that cell viabilities of osteoblasts cultured with Mn-doped Mg–Zn–Ca alloys extracts were higher than that of pure Mg. Mg{sub 68.5}Zn{sub 27}Ca{sub 4}Mn{sub 0.5} exhibits the highest bio-corrosion resistance, biocompatibility and has desirable mechanical properties, which could suggest to be used as biomedical materials in the future. - Highlights: • Novel Mn-doped Mg–Zn–Ca bulk metallic glass composites were made by copper mold cast. • The strength of the Mn-doped Mg–Zn–Ca is suitable for implant application. • The Mn-doped Mg–Zn–Ca alloys have significantly high bio-corrosion resistance. • The Mn-doped Mg–Zn–Ca alloys show better cell viabilities than that of pure Mg.

  10. Assessment of heavy metals leachability from traditional clay pots ...

    African Journals Online (AJOL)

    may cause acute or chronic poisoning. The objective of this .... plastic bottles for preventing contamination until the time it was analyzed. - Banana ..... Okonkwo I. P., Orish E. Orisakwe ; Arsenic and Chromium in Canned and Non-Canned ...

  11. Assessment of metal leachability and toxicity from sediment ...

    African Journals Online (AJOL)

    2015-10-05

    Oct 5, 2015 ... Washing out was conducted at a sediment dry mass to water mass ratio of 1:10. The method relies on ... composition, are considered either as material fit for reuse in the environment ..... organic or residual fractions. The redox ...

  12. Corrosion of Continuous Fiber Reinforced Aluminum Metal Matrix Composites (CF-AMCs)

    Science.gov (United States)

    Tiwari, Shruti

    The first objective of this research is to study the atmospheric corrosion behavior of continuous reinforced aluminum matrix composites (CF-AMCs). The materials used for this research were alumina (Al2O3) and nickel (Ni) coated carbon (C) fibers reinforced AMCs. The major focus is to identify the correlation between atmospheric parameters and the corrosion rates of CF-AMCs in the multitude of microclimates and environments in Hawai'i. The micro-structures of CF-AMCs were obtained to correlate the microstructures with their corrosion performances. Also electrochemical polarization experiments were conducted in the laboratory to explain the corrosion mechanism of CF-AMCs. In addition, CF-AMCs were exposed to seven different test sites for three exposure periods. The various climatic conditions like temperature (T), relative humidity (RH), rainfall (RF), time of wetness (TOW), chloride (Cl- ) and sulfate (SO42-) deposition rate, and pH were monitored for three exposure period. Likewise, mass losses of CF-AMCs at each test site for three exposure periods were determined. The microstructure of the CF-AMCS showed that Al/C/50f MMCs contained a Ni-rich phase in the matrix, indicating that the Ni coating on the C fiber dissolved in the matrix. The intermetallic phases obtained in Al-2wt% Cu/Al 2O3/50f-T6 MMC and Al-2wt%-T6 monolith were rich in Cu and Fe. The intermetallic phases obtained in Al 7075/Al2O3/50f-T6 MMC and Al 7075-T6 monolith also contained traces of Mg, Zn, Ni, and Si. Electrochemical polarization experiment indicated that the Al/Al 2O3/50f Al-2wt% Cu/Al2O3/50f-T6 and Al 7075/Al2O3/50f-T6 MMC showed similar corrosion trends as their respective monoliths pure Al, Al-2wt%-T6 and Al 7075-T6 in both aerated and deaerated condition. Al2O3 fiber, being an insulator, did not have a great effect on the polarization behavior of the composites. Al/C/50f MMCs corroded at a much faster rate as compared to pure Al monolith due to the galvanic effect between C and Al

  13. Study of metal corrosion using ac impedance techniques in the STS launch environment

    Science.gov (United States)

    Calle, Luz M.

    1989-01-01

    AC impedance measurements were performed to investigate the corrosion resistance of 19 alloys under conditions similar to the STS launch environment. The alloys were: Zirconium 702, Hastelloy C-22, Inconel 625, Hastelloy C-276, Hastelloy C-4, Inconel 600, 7Mo + N, Ferralium 255, Inco Alloy G-3, 20Cb-3, SS 904L, Inconel 825, SS 304LN, SS 316L, SS 317L, ES 2205, SS 304L, Hastelloy B-2, and Monel 400. AC impedance data were gathered for each alloy after one hour immersion time in each of the following three electrolyte solutions: 3.55 percent NaCl, 3.55 percent NaCl-0.1N HCl, and 3.55 percent NaCl-1.0N HCl. The data were analyzed qualitatively using the Nyquist plot and quantitatively using the Bode plot. Polarization resistance, Rp, values were obtained using the Bode plot. Zirconium 702 was the most corrosion resistant alloy in the three electrolytes. The ordering of the other alloys according the their resistance to corrosion varied as the concentration of hydrochloric acid in the electrolyte increased. The corrosion resistance of Zirconium 702 and Ferralium 255 increased as the concentration of hydrochloric acid in the electrolyte increased. The corrosion resistance of the other 17 alloys decreased as the concentration of the hyrdochloric acid in the electrolyte increased.

  14. Corrosion resistant PEM fuel cell

    Science.gov (United States)

    Fronk, Matthew Howard; Borup, Rodney Lynn; Hulett, Jay S.; Brady, Brian K.; Cunningham, Kevin M.

    2002-01-01

    A PEM fuel cell having electrical contact elements comprising a corrosion-susceptible substrate metal coated with an electrically conductive, corrosion-resistant polymer containing a plurality of electrically conductive, corrosion-resistant filler particles. The substrate may have an oxidizable metal first layer (e.g., stainless steel) underlying the polymer coating.

  15. Investigation of SiO{sub 2}:Na{sub 2}O ratio as a corrosion inhibitor for metal alloys

    Energy Technology Data Exchange (ETDEWEB)

    Mohamad, N.; Othman, N. K. [School of Applied Physics, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor Darul Ehsan (Malaysia); Jalar, A. [Institute of Micro Engineering and Nanoelectronics (IMEN), Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor Darul Ehsan (Malaysia)

    2013-11-27

    The silicate is one of the potential compounds used as a corrosion inhibitor for metal alloys. The mixture between silica and sodium hydroxide (NaOH) succeeded to produce the silicate product. The formulation of a silicate product normally variable depended by the different ratio of SiO{sub 2}:Na{sub 2}O. This research utilized the agriculture waste product of paddy using its rice husk. In this study, the amorphous silica content in rice husk ash was used after rice husk burnt in a muffle furnace at a certain temperature. The X-ray diffraction (XRD) analysis was done to determine the existence of amorphous phase of silica in the rice husk ash. There are several studies that recognized rice husk as an alternative source that obtained high silica content. The X-ray fluorescence (XRF) analysis was carried out to clarify the percentage amount of Si and O elements, which referred the silica compound in rice husk ash. The preparation of sodium silicate formulation were differ based on the SiO{sub 2}:Na{sub 2}O ratio (SiO{sub 2}:Na{sub 2}O ratio = 1.00, 2.00 and 3.00). These silicate based corrosion inhibitors were tested on several testing samples, which were copper (99.9%), aluminum alloy (AA 6061) and carbon steel (SAE 1045). The purpose of this study is to determine the appropriate SiO{sub 2}:Na{sub 2}O ratio and understand how this SiO{sub 2}:Na{sub 2}O ratio can affect the corrosion rate of each metal alloys immersed in acidic medium. In order to investigate this study, weight loss test was conducted in 0.5 M hydrochloric acid (HCl) for 24 hours at room temperature.

  16. Stress Corrosion Evaluation of Various Metallic Materials for the International Space Station Water Recycling System

    Science.gov (United States)

    Torres, P. D.

    2015-01-01

    A stress corrosion evaluation was performed on Inconel 625, Hastelloy C276, titanium commercially pure (TiCP), Ti-6Al-4V, Ti-6Al-4V extra low interstitial, and Cronidur 30 steel as a consequence of a change in formulation of the pretreatment for processing the urine in the International Space Station Environmental Control and Life Support System Urine Processing Assembly from a sulfuric acid-based to a phosphoric acid-based solution. The first five listed were found resistant to stress corrosion in the pretreatment and brine. However, some of the Cronidur 30 specimens experienced reduction in load-carrying ability.

  17. Sulfide stress corrosion study of a super martensitic stainless steel in H2S sour environments: Metallic sulfides formation and hydrogen embrittlement

    Science.gov (United States)

    Monnot, Martin; Nogueira, Ricardo P.; Roche, Virginie; Berthomé, Grégory; Chauveau, Eric; Estevez, Rafael; Mantel, Marc

    2017-02-01

    Thanks to their high corrosion resistance, super martensitic stainless steels are commonly used in the oil and gas industry, particularly in sour environments. Some grades are however susceptible to undergo hydrogen and mechanically-assisted corrosion processes in the presence of H2S, depending on the pH. The martensitic stainless steel EN 1.4418 grade exhibits a clear protective passive behavior with no sulfide stress corrosion cracking when exposed to sour environments of pH ≥ 4, but undergoes a steep decrease in its corrosion resistance at lower pH conditions. The present paper investigated this abrupt loss of corrosion resistance with electrochemical measurements as well as different physicochemical characterization techniques. Results indicated that below pH 4.0 the metal surface is covered by a thick (ca 40 μm) porous and defect-full sulfide-rich corrosion products layer shown to be straightforwardly related to the onset of hydrogen and sulfide mechanically-assisted corrosion phenomena.

  18. In vitro corrosion properties and cytocompatibility of Fe-Ga alloys as potential biodegradable metallic materials.

    Science.gov (United States)

    Wang, Henan; Zheng, Yang; Liu, Jinghua; Jiang, Chengbao; Li, Yan

    2017-02-01

    The in vitro biodegradable properties and cytocompatibility of Fe-Ga alloys including Fe81Ga19, (Fe81Ga19)98B2 and (Fe81Ga19)99.5(TaC)0.5, and pure Fe were investigated for biomedical applications. The microstructure of the alloys was characterized using X-ray diffraction spectroscopy and optical microscopy. The results showed that A2 and D03 phases were detected for the three types of Fe-Ga alloys, and additional Fe2B and TaC phases were found in the (Fe81Ga19)98B2 and (Fe81Ga19)99.5(TaC)0.5 alloys, respectively. The corrosion rates of the Fe-Ga alloys were higher than that of pure Fe, as demonstrated by both potentiodynamic polarization measurements and immersion tests in simulated body fluid. The alloying element Ga lowered the corrosion potential of the Fe matrix and made it more susceptible to corrosion. Severe pitting corrosion developed on the surface of the Fe81Ga19 alloy after the addition of ternary B or TaC due to the multi-phase microstructures. The MC3T3-E1 cells exhibited good adhesion and proliferation behavior on the surfaces of the Fe-Ga alloys after culture for 4h and 24h. Copyright © 2016 Elsevier B.V. All rights reserved.

  19. Improvement of corrosion resistance in NaOH solution and glass forming ability of as-cast Mg-based bulk metallic glasses by microalloying

    Directory of Open Access Journals (Sweden)

    Peng Hao

    2011-02-01

    Full Text Available The influences of the addition of Ag on the glass forming ability (GFA and corrosion behavior were investigated in the Mg-Ni-based alloy system by X-ray diffraction (XRD and electrochemical polarization in 0.1 mol/L NaOH solution. Results shows that the GFA of the Mg-Ni-based BMGs can be improved dramatically by the addition of an appropriate amount of Ag; and the addition element Ag can improve the corrosion resistance of Mg-Ni-based bulk metallic glass. The large difference in atomic size and large negative mixing enthalpy in alloy system can contribute to the high GFA. The addition element Ag improves the forming speed and the stability of the passive film, which is helpful to decrease the passivation current density and to improve the corrosion resistance of Mg-Ni-based bulk metallic glass.

  20. Evaluation of ionic degradation and slot corrosion of metallic brackets by the action of different dentifrices

    Directory of Open Access Journals (Sweden)

    Gustavo Antônio Martins Brandão

    2013-02-01

    Full Text Available OBJECTIVE: To evaluate the in vitro ionic degradation and slot base corrosion of metallic brackets subjected to brushing with dentifrices, through analysis of chemical composition by Energy Dispersive Spectroscopy (EDS and qualitative analysis by Scanning Electron Microscopy (SEM. METHODS: Thirty eight brackets were selected and randomly divided into four experimental groups (n = 7. Two groups (n = 5 worked as positive and negative controls. Simulated orthodontic braces were assembled using 0.019 x 0.025-in stainless steel wires and elastomeric rings. The groups were divided according to surface treatment: G1 (Máxima Proteção Anticáries®; G2 (Total 12®; G3 (Sensitive®; G4 (Branqueador®; Positive control (artificial saliva and Negative control (no treatment. Twenty eight brushing cycles were performed and evaluations were made before (T0 and after (T1 experiment. RESULTS: The Wilcoxon test showed no difference in ionic concentrations of titanium (Ti, chromium (Cr, iron (Fe and nickel (Ni between groups. G2 presented significant reduction (p OBJETIVO: avaliar in vitro a degradação iônica e corrosão do fundo do slot de braquetes metálicos submetidos à escovação com dentifrícios, realizando análises da composição química por Espectroscopia de Energia Dispersiva (EDS e qualitativa por Microscopia Eletrônica de Varredura (MEV. MÉTODOS: foram selecionados 38 braquetes divididos aleatoriamente em quatro grupos experimentais (n = 7. Dois grupos (n = 5 funcionaram como controles positivo e negativo. Aparelhos ortodônticos simulados foram confeccionados com fios de aço inoxidável 0,019" x 0,025" e anéis elastoméricos. Os grupos foram divididos de acordo com o tratamento de superfície: G1 (Máxima Proteção Anticáries®; G2 (Total 12®; G3 (Sensitive®; G4 (Branqueador®; Controle Positivo (saliva artificial e Controle Negativo (sem tratamento. Foram realizados 28 ciclos de escovação e avaliações antes (T0 e após (T1 o

  1. Mechanical Property and Corrosion Resistance Evaluations of Ti-6Al-7Nb Alloy Brazed with Bulk Metallic Glasses

    Energy Technology Data Exchange (ETDEWEB)

    Miura, E. [Nagasaki University, Nagasaki, Japan; Kato, H. [Tohoku University, Japan; Ogata, Toshiaki [Nagasaki University, Nagasaki, Japan; Nishiyama, Nobuyuki [Tohoku University, Japan; Specht, Eliot D [ORNL; Shiraishi, Takanobu [ORNL; Inoue, A. [Tohoku University, Japan; Hisatsune, K. [Nagasaki University, Nagasaki, Japan

    2007-01-01

    Exploitation of metallic glass as new brazing filler for Ti-based biomedical alloy was attempted. Ti-6Al-7Nb was used as a brazed material, and candidates of bulk metallic glass brazing filler were Cu60Hf25Ti15, Mg65Cu25Gd10, Zr55Cu30Al10Ni5 and Pd40Cu30P20Ni10. Convergence infrared-ray brazing was conducted for brazing Ti-6Al-7Nb/metallic glass in Ar atmosphere. After brazing, hardness measurement, X-ray tomography, cross-sectional observation, artificial saliva immersion test and tensile test were performed to evaluate brazability, mechanical property and corrosion resistance of the obtained brazing joints. The results of brazing using these metallic glass fillers show that all the metallic glasses were brazable to Ti-6Al-7Nb except for Mg65Cu25Gd10. Mg65Cu25Gd10, Cu60Hf25Ti15 and their joints collapsed rapidly during immersion test. Zr55Cu30Al10Ni5 joint was the best in terms of degradation resistance; however, tensile strength was inferior to the conventional one. Pd40Cu30Ni10P20 filler and Zr55Cu30Al10Ni5 filler and their joints did not show any collapse or tarnish during the immersion test. Pd40Cu30Ni10P20 joint showed the excellent properties in terms of both corrosion resistance and tensile strength, which were superior to a joint brazed using Ti-15Cu-25Ni conventional filler. X-ray tomograph indicates that fracture tends to occur in the vicinity of the brazing interface after tensile test. The brazed metallic glass fillers were fully crystallized, excluding Pd40Cu30Ni10P20 filler. Pd40Cu30Ni10P20 brazed filler contained mapleleaf like primary dendrite, peritectoid and a few microns interfacial reaction layer in glassy matrix. The results indicated that Pd40Cu30Ni10P20 is promising brazing filler for dental or biomaterial devices.

  2. Corrosion behaviour of TiB2 reinforced aluminium based in situ metal matrix composites

    Directory of Open Access Journals (Sweden)

    G.S. Pradeep Kumar

    2016-09-01

    Full Text Available This paper focuses on corrosion characteristics of cast and forged aluminium 6061 based composites reinforced with TiB2 particles. Composites were synthesised by in situ technique using potassium hexafluorotitanate salt (K2TiF6 and potassium tetrafluroborate (KBF4 halide salts by stir casting route at a temperature of 850 °C. Cast aluminium alloy and its in situ composites were subjected to open die drop forging at a temperature of 500 °C. Both cast and forged alloy 6061 and in situ composites were then subjected to microstructure studies, salt spray test. Salt spray test was conducted as per ASTM B117 standard test procedure using 5% sodium chloride test solution. Result reveals that, forged alloy and its in situ composites exhibited improved corrosion resistance compared to cast ones.

  3. Numerical simulation of a metal corrosion for a point defect for a organic protection layer; Simulations numeriques de la corrosion d'un metal au niveau d'un defaut ponctuel d'une couche organique de protection

    Energy Technology Data Exchange (ETDEWEB)

    Vautrin-Ul, Ch.; Chausse, A. [Evry Univ., Laboratoire Analyses et Environnement, UMR 8587-CEA-CNRS, 91(France); Stafiej, J. [Institute of Physical Chemistry, Polish Academy of Sciences, Varsovie (Poland); Badiali, J.P. [Universite Pierre et Marie Curie, LECA-ERI, UMR 7575ENSCP, 75 - Paris (France)

    2005-07-01

    The safety of radioactive wastes disposal requires a big knowledge on their aging facing a corrosive environment. The corrosion is a complex phenomenon which implies many processes bound to the physic and the chemistry of the system. This approach proposes, from a little number of simple processes, numerical simulation which will define theses complex phenomenon. The presented model is a 2 dimension model at a mesoscopic scale and based on cellular automates. It allows the simulation of a metal evolution, protected by a polymer layer and in contact at one point with a corrosive media at a defect of the layer. (A.L.B.)

  4. Corrosion of several metals in supercritical steam at 538/sup 0/C. [85 alloys

    Energy Technology Data Exchange (ETDEWEB)

    McCoy, H. E.; McNabb, B.

    1977-05-01

    The corrosion of several iron- and nickel-base alloys in supercritical steam at 24.1 MPa (3500 psi) and 538/sup 0/C was measured to 7.92 x 10/sup 7/ s (22,000 h). The experiments were carried out in TVA's Bull Run Steam Plant. Corrosion was measured almost entirely by weight change and visual appearance; a few samples were evaluated by more descriptive analytical techniques. The corrosion rates of low-alloy ferritic steels containing from 1.1 to 8.7 percent Cr and 0.5 to 1.0 percent Mo differed by less than a factor of 2 in steam. Several modified compositions of Hastelloy N were evaluated and found to corrode at about equivalent rates. Of the alloys studied, the lowest weight gain in 3.6 x 10/sup 7/ sec (10,000 hr) was 0.01 mg/cm/sup 2/ for Inconel 718 and the highest 10 mg/cm/sup 2/ for the low-alloy ferritic steels. 25 figures, 3 tables.

  5. The Study of Corrosion and Wear Resistance of Copper Composite Coatings with Inclusions of Carbon Nanomaterials in the Copper Metal Matrix

    Directory of Open Access Journals (Sweden)

    Viktorija MEDELIENĖ

    2011-07-01

    Full Text Available This paper deals with the peculiarities of the behaviour of copper nanocomposite coatings with CNMs inclusions under the free corrosion conditions in the acidic medium. The parameters of corrosion current density (jcorr, anodic dissolution current density (ia and polarization resistance (Rp have been determined. In the acidic medium a stronger oxidation of nanostructured copper nanocomposites occurred. With longer immersion periods more corrosion products are formed, resulting in a increase in the polarization resistance (Rp of corrosion. Corrosion products cover the whole surface of the coatings and the corrosion rate (jcorr tends towards a steady value of 1.7×10-3 ¸ 2.1×10-3 A·cm-2 for all copper coatings studied: 1.7×10-3 A·cm-2 for both Cu and Cu-CNM1, 1.9×10-3 A·cm-2 - for Cu-CNM2 and 2.1×10-3 A·cm-2 - for Cu-CNM3 composite coatings. It has been established that nanocomposites possess a higher wear resistance as compared to that of pure copper. The damage of metal characterized as a depth scar (đ is lower. The roughness of the composites studied was found to be the essential factor affecting their wear resistance. Therefore, the wear resistance of nanocomposites is impaired when they are deposited on a hard steel substrate.http://dx.doi.org/10.5755/j01.ms.17.2.481

  6. The Study of Corrosion and Wear Resistance of Copper Composite Coatings with Inclusions of Carbon Nanomaterials in the Copper Metal Matrix

    Directory of Open Access Journals (Sweden)

    Viktorija MEDELIENĖ

    2011-07-01

    Full Text Available This paper deals with the peculiarities of the behaviour of copper nanocomposite coatings with CNMs inclusions under the free corrosion conditions in the acidic medium. The parameters of corrosion current density (jcorr, anodic dissolution current density (ia and polarization resistance (Rp have been determined. In the acidic medium a stronger oxidation of nanostructured copper nanocomposites occurred. With longer immersion periods more corrosion products are formed, resulting in a increase in the polarization resistance (Rp of corrosion. Corrosion products cover the whole surface of the coatings and the corrosion rate (jcorr tends towards a steady value of 1.7×10-3 ¸ 2.1×10-3 A·cm-2 for all copper coatings studied: 1.7×10-3 A·cm-2 for both Cu and Cu-CNM1, 1.9×10-3 A·cm-2 - for Cu-CNM2 and 2.1×10-3 A·cm-2 - for Cu-CNM3 composite coatings. It has been established that nanocomposites possess a higher wear resistance as compared to that of pure copper. The damage of metal characterized as a depth scar (đ is lower. The roughness of the composites studied was found to be the essential factor affecting their wear resistance. Therefore, the wear resistance of nanocomposites is impaired when they are deposited on a hard steel substrate.http://dx.doi.org/10.5755/j01.ms.17.2.481

  7. Stainless steel corrosion scale formed in reclaimed water: Characteristics, model for scale growth and metal element release.

    Science.gov (United States)

    Cui, Yong; Liu, Shuming; Smith, Kate; Hu, Hongying; Tang, Fusheng; Li, Yuhong; Yu, Kanghua

    2016-10-01

    Stainless steels generally have extremely good corrosion resistance, but are still susceptible to pitting corrosion. As a result, corrosion scales can form on the surface of stainless steel after extended exposure to aggressive aqueous environments. Corrosion scales play an important role in affecting water quality. These research results showed that interior regions of stainless steel corrosion scales have a high percentage of chromium phases. We reveal the morphology, micro-structure and physicochemical characteristics of stainless steel corrosion scales. Stainless steel corrosion scale is identified as a podiform chromite deposit according to these characteristics, which is unlike deposit formed during iron corrosion. A conceptual model to explain the formation and growth of stainless steel corrosion scale is proposed based on its composition and structure. The scale growth process involves pitting corrosion on the stainless steel surface and the consecutive generation and homogeneous deposition of corrosion products, which is governed by a series of chemical and electrochemical reactions. This model shows the role of corrosion scales in the mechanism of iron and chromium release from pitting corroded stainless steel materials. The formation of corrosion scale is strongly related to water quality parameters. The presence of HClO results in higher ferric content inside the scales. Cl(-) and SO4(2-) ions in reclaimed water play an important role in corrosion pitting of stainless steel and promote the formation of scales. Copyright © 2016. Published by Elsevier B.V.

  8. Weathering Effects on Technetium Leachability from Ceramicrete Waste Form

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Jong Kwon; Fadzil, Syazwani Mohd; Um, Woo Yong [Pohang University of Science and Technology, Pohang (Korea, Republic of)

    2012-05-15

    Ceramicrete waste form was developed as part of the U.S. Department of Energy's (DOE's) Office of Environmental Management program to stabilize and contain volatile radioactive contaminant such as technetium ({sup 99}Tc). Ceramicrete processing technology has been demonstrated on various waste streams and has shown to retain both radioactive and hazardous contaminants effectively. Radioactive Tc is highly soluble and mobile in the environment as pertechnetate anion. Tc is also easily volatilized. Tc can be in the waste in two oxidation states . IV and VII. Tc is volatilized even during the evaporation stage when removing excess water from HLW that contains acidic solutions of Tc(VII) as pertechnetate (TcO{sub 4}){sup -}. Common chemical weathering process to occur within waste forms in the nuclear waste repository is carbonation. In addition, since technetium ({sup 99}Tc) leachability is closely related with oxidation condition and the oxidized Tc species, pertechnetate (TcO{sub 4}{sup -}) shows much higher leachability, oxidative weathering pre-treatment of waste form is important, especially for the shallow-depth radioactive waste repositories. In 2011, an evaluation of weathering effects on Tc release from different waste forms (Cast Stone and DuraLith) was conducted in the environmental chamber with different gas mixtures to produce enhanced oxidizing or carbonation conditions. Based on the technical literature and previous testing results, Ceramicrete waste form was also selected for further weathering testing to evaluate oxidizing or carbonation effects on Tc release after weathering. Leachability Indexes (LI) of Tc from two waste forms (Cast Stone and DuraLith) without pre-treatment of O{sub 2}(g) or CO{sub 2}(g) are higher than those of waste forms with pre-treatment of the same gases to simulate enhanced oxidation and carbonation weathering conditions, respectively. The LI values of two waste forms with and without weathering are shown in Table 1

  9. Electrochemical corrosion studies

    Science.gov (United States)

    Knockemus, W. W.

    1986-01-01

    The objective was to gain familiarity with the Model 350 Corrosion Measurement Console, to determine if metal protection by grease coatings can be measured by the polarization-resistance method, and to compare corrosion rates of 4130 steel coated with various greases. Results show that grease protection of steel may be determined electrochemically. Studies were also conducted to determine the effectiveness of certain corrosion inhibitors on aluminum and steel.

  10. Hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications

    Energy Technology Data Exchange (ETDEWEB)

    Seals, Roland D.

    2015-08-18

    The present disclosure relates generally to hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications. More specifically, the present disclosure relates to hardface coatings that include a network of titanium monoboride (TiB) needles or whiskers in a matrix, which are formed from titanium (Ti) and titanium diboride (TiB.sub.2) precursors by reactions enabled by the inherent energy provided by the process heat associated with coating deposition and, optionally, coating post-heat treatment. These hardface coatings are pyrophoric, thereby generating further reaction energy internally, and may be applied in a functionally graded manner. The hardface coatings may be deposited in the presence of a number of fluxing agents, beta stabilizers, densification aids, diffusional aids, and multimode particle size distributions to further enhance their performance characteristics.

  11. Soil stabilisation using AMD sludge, compost and lignite: TCLP leachability and continuous acid leaching.

    Science.gov (United States)

    Tsang, Daniel C W; Olds, William E; Weber, Paul A; Yip, Alex C K

    2013-11-01

    Utilising locally available industrial by-products for in situ metal stabilisation presents a low-cost remediation approach for contaminated soil. This study explored the potential use of inorganic (acid mine drainage (AMD) sludge and zero-valent iron) and carbonaceous materials (green waste compost, manure compost, and lignite) for minimising the environmental risks of As and Cu at a timber treatment site. After 9-month soil incubation, significant sequestration of As and Cu in soil solution was accomplished by AMD sludge, on which adsorption and co-precipitation could take place. The efficacy of AMD sludge was comparable to that of zero-valent iron. There was marginal benefit of adding carbonaceous materials. However, in a moderately aggressive environment (Toxicity Characteristic Leaching Procedure), AMD sludge only suppressed the leachability of As but not Cu. Therefore, the provision of compost and lignite augmented the simultaneous reduction of Cu leachability, probably via surface complexation with oxygen-containing functional groups. Under continuous acid leaching in column experiments, combined application of AMD sludge with compost proved more effective than AMD sludge with lignite. This was possibly attributed to the larger amount of dissolved organic matter with aromatic moieties from lignite, which may enhance Cu and As mobility. Nevertheless, care should be taken to mitigate ecological impact associated with short-term substantial Ca release and continuous release of Al at a moderate level under acid leaching. This study also articulated the engineering implications and provided recommendations for field deployment, material processing, and assessment framework to ensure an environmentally sound application of reactive materials. Copyright © 2013 Elsevier Ltd. All rights reserved.

  12. Corrosion mechanisms for metal alloy waste forms: experiment and theory Level 4 Milestone M4FT-14LA0804024 Fuel Cycle Research & Development

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Xiang-Yang [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Taylor, Christopher D. [The Ohio State Univ., Columbus, OH (United States). Fontana Corrosion Center; Kim, Eunja [Univ. of Nevada, Las Vegas, NV (United States); Goff, George Scott [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Kolman, David Gary [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2014-07-31

    This document meets Level 4 Milestone: Corrosion mechanisms for metal alloy waste forms - experiment and theory. A multiphysics model is introduces that will provide the framework for the quantitative prediction of corrosion rates of metallic waste forms incorporating the fission product Tc. The model requires a knowledge of the properties of not only the metallic waste form, but also the passive oxide films that will be generated on the waste form, and the chemistry of the metal/oxide and oxide/environment interfaces. in collaboration with experimental work, the focus of this work is on obtaining these properties from fundamental atomistic models. herein we describe the overall multiphysics model, which is based on MacDonald's point-defect model for passivity. We then present the results of detailed electronic-structure calculations for the determination of the compatibility and properties of Tc when incorporated into intermetallic oxide phases. This work is relevant to the formation of multi-component oxides on metal surfaces that will incorporate Tc, and provide a kinetic barrier to corrosion (i.e. the release of Tc to the environment). Atomistic models that build upon the electronic structure calculations are then described using the modified embedded atom method to simulate metallic dissolution, and Buckingham potentials to perform classical molecular dynamics and statics simulations of the technetium (and, later, iron-technetium) oxide phases. Electrochemical methods were then applied to provide some benchmark information of the corrosion and electrochemical properties of Technetium metal. The results indicate that published information on Tc passivity is not complete and that further investigation is warranted.

  13. Corrosion of steel structures in sea-bed sediment

    Indian Academy of Sciences (India)

    Xiutong Wang; Jizhou Duan; Yan Li; Jie Zhang; Shide Ma; Baorong Hou

    2005-04-01

    Seabed sediment (SBS) is a special soil that is covered by seawater. With the developments in marine oil exploitation and engineering, more and more steel structures have been buried in SBS. SBS corrosion has now become a serious problem in marine environment and an important issue in corrosion science. In this paper, approach in the field of SBS corrosion is reviewed. Electrochemical and microbial corrosion factors, corrosion mechanism, measurement of metal corrosion rate, corrosion evaluation and prediction of corrosion are also discussed here.

  14. 金属管道交流腐蚀研究新进展%New progress in studying alternating current corrosion on metal pipelines

    Institute of Scientific and Technical Information of China (English)

    李自力; 杨燕

    2012-01-01

    交流腐蚀对金属管道的危害不容忽视,交流电不仅可以通过杂散电流的形式对金属管道造成腐蚀危害,还可以通过感应使金属管道中产生交流电流,形成交流干扰破坏.分别从交流腐蚀的实验研究、理论分析及腐蚀机理角度,对近年来国内外开展的交流腐蚀研究进行系统综述.实验证明交流电不仅能加速金属的腐蚀,破坏金属表面的钝化膜,诱发点蚀,还能造成阴极保护系统的阴极保护电流激增,保护电位严重波动,甚至引起牺牲阳极极性逆转等危害.交流腐蚀的机理十分复杂,人们试图通过理论分析和实验归纳对这一复杂行为进行解释,形成了几类较为典型的腐蚀机理假说.虽然交流腐蚀的研究已有百年的历史,但仍存在许多难点问题亟待解决,通过对目前研究中存在的重点问题进行探讨,展望这一领域的研究前景及发展趋势,为相关领域的研究人员提供新思路.%A damage caused by alternating current (AC) corrosion on buried metal pipelines can not be ignored because alternating current may not only result in corrosion on metal pipelines through stray current but also generate an alternating electric current within metal pipelines by induction, which creates alternating current interference. Moreover, risks of AC corrosion or overprotec-tion on buried metal pipelines are increasing with the increase of laying coated pipelines in proximity to AC powered rail transit systems or high voltage AC power transmission lines. Here we made a systematic review on AC corrosion researches of recent years in terms of the experimental study, theoretical analysis and corrosion mechanism, respectively. It is generally believed that a higher alternating current could lead to a higher risk of AC corrosion. The results of laboratory experiments on the influence of AC interference show that an alternating electric current can not only accelerate metal corrosion, destroy the

  15. Cathodic corrosion protection for the inside areas of metallic plants (KKS-I); Kathodischer Korrosionsschutz fuer die Innenflaechen von metallischen Anlagen (KKS-I)

    Energy Technology Data Exchange (ETDEWEB)

    Tenzer, Norbert [TZ-International Corrosion Consulting, Hagen (Germany)

    2012-07-01

    Cathodic corrosion protection for the inside areas of metallic plants (KKS-I) is a worldwide used technology in order to afford a safe protection of metallic plans against corrosion. This technology is used for plants in the treatment and storage of drinking water, for containers and reaction vessels in the chemical industry, for plants in the oil and gas industry as well as for containers and large-dimension pipelines containing seawater for the cooling of air liquefaction plants, power plants and seawater desalination plants, for examples. Furthermore, there exist further special applications for wastewater systems and biogas plants. The general description of the KKS-I shall supply the information to the operators of appropriate plants, that the cathodic corrosion protection also offers a wide range of applications for the protection of the inside areas of the plants against corrosion. Beside the previously mentioned standard areas of application there exist manifold further possibilities of application for metallic plants. It has to be emphasized that there are application possibilities not only for unalloyed or low alloy steels but also for stainless steels, aluminium, lead, copper, titanium and zinc. The regulation DIN EN 12499 firstly edited in 2003 contains the fundamentals, areas of application and specifications.

  16. Studies on Indian bentonite as the carrying medium in corrosion inhibitive compositions for ferrus metals

    Directory of Open Access Journals (Sweden)

    B. Sanyal

    1959-10-01

    Full Text Available A new type of preservative based on chemical inhibitive incorporated in a suspension of bentonite in water was developed by Sanyal &Preston which proved as efficacious as petroleum base compositions for protection of steel against corrosion during storage and promised to be useful in some fields where use of petroleum base compositions was not feasible. In the present investigation, the performance o f Indian bentonite as the carrying medium for a wide range of chemical inhibitors and their mixtures, ha8 been studied.

  17. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings Evaluation of Corrosion Reistance FY05 HPCRM Annual Report # Rev. 1DOE-DARPA Co-Sponsored Advanced Materials Program

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J C; Haslam, J J; Day, S D

    2007-09-19

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  18. High temperature corrosion of metallic interconnects in solid oxide fuel cells

    OpenAIRE

    Martínez Bastidas, David

    2006-01-01

    Research and development has made it possible to use metallic interconnects in solid oxide fuel cells (SOFC) instead of ceramic materials. The use of metallic interconnects was formerly hindered by the high operating temperature, which made the interconnect degrade too much and too fast to be an efficient alternative. When the operating temperature was lowered, the use of metallic interconnects proved to be favourable since they are easier and cheaper to produce than ceramic interconnects....

  19. Thin film corrosion. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Raut, M.K.

    1980-06-01

    Corrosion of chromium/gold (Cr/Au) thin films during photolithography, prebond etching, and cleaning was evaluated. Vapors of chromium etchant, tantalum nitride etchant, and especially gold etchant were found to corrosively attack chromium/gold films. A palladium metal barrier between the gold and chromium layers was found to reduce the corrosion from gold etchant.

  20. Critical aspects of biomass ashes utilization in soils: Composition, leachability, PAH and PCDD/F.

    Science.gov (United States)

    Freire, Márcia; Lopes, Helena; Tarelho, Luís A C

    2015-12-01

    Bottom and fly ashes streams collected along a year in several biomass thermal plants were studied. The bulk composition of ashes and other chemical characteristics that may impact soil application showed a high variability depending on the ash stream, combustion technology and ash management practice at the power plants. The acid neutralization capacity (ANC) and metal's availability for leaching at fixed pH 7 and 4 was performed according with EA NEN 7371, as a quick evaluation method to provide information on the long-term behavior of ashes, regarding heavy metals and also plant nutrients release. Also the pH dependence leachability study was performed according to CEN/TS 14429 for predicting the leaching behavior under different scenarios. Leachability profiles were established between pH 3 and 12, allowing to distinguish different solubility control phenomena of toxic heavy metals (Cu, Cr, Mn, Ni, Zn, Pb) as well as other salts (Ca, K, Mg, Na, Cl). The ANC of fly ashes at pH 4 (3.6-9.6 molH(+)/kg) were higher than that observed for the bottom ashes (1.2-2.1 molH(+)/kg). Ashes were also characterized for persistent organic pollutants (POP), such as polycyclic aromatic hydrocarbons (PAH) and paradibenzodioxines and furanes (PCDD/F). Contents were found to be much higher in fly ash than in bottom ash streams. None of the PAH levels did reach the current national limit value of sewage sludge application in soils or the guide value for ash in north European countries. However, PCDD/F contents, which are not regulated, varied from non-detectable levels to high amounts, regardless the level of loss on ignition (LOI) or unburned carbon content in fly ashes. Given the current ash management practices and possible use of blends of bottom and fly ash streams as soil conditioners resembles clear the urgent need to regulate ash utilization in soils, incorporating limit values both for heavy metals, PAH and PCDD/F.

  1. Corrosion behavior of Fe-Si metallic coatings added with NiCrAlY in an environment of fuel oil ashes at 700 C

    Energy Technology Data Exchange (ETDEWEB)

    Salinas-Bravo, V.M.; Porcayo-Calderon, J.; Romero-Castanon, T. [Instituto de Investigaciones Electricas, Gerencia de Procesos Termicos., Av. Reforma 113, C.P. 62490 Col. Palmira. Temixco. Morelos (Mexico); Dominguez-Patino, G.; Gonzalez-Rodriguez, J.G. [U.A.E.M. Centro de Investigaciones en Ingenieria y Ciencias Aplicadas., Av. Universidad 1001, C.P. 62210, Col. Chamilpa. Cuernavaca, Morelos (Mexico)

    2005-07-01

    Electrochemical potentiodynamic polarization curves and immersion tests for 300 h at 700 C in a furnace have been used to evaluate the corrosion resistance of Fe-Si metallic coatings added with up to 50 wt.% of NiCrAIY. The corrosive environment was fuel oil ashes from a steam generator. The composition of fuel oil ashes includes high content of vanadium, sodium and sulfur. The results obtained show that only the addition of 20 wt.% NiCrAlY to the Fe-Si coating improves its corrosion resistance. The behavior of all tested coatings is explained by the results obtained from the analysis of every coating using electron microscopy and energy dispersive X-ray analysis. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  2. The anti corrosive design of structural metallic elements in buildings with large exploitation period; El diseno anticorrovio de elementos estructurales metalicos en edificaciones con periodos prolongados de explotacion

    Energy Technology Data Exchange (ETDEWEB)

    Avila Ayon, V.; Rodriguez Quesada, A. L.

    2009-07-01

    The corrosion deterioration in metallic structural elements, with the consistent loss of his physical and mechanical properties, is cause by errors in the design or fabrication, that allows the accumulation of humidity and contaminants in the surfaces, or acceleration zones of the corrosion processes, as the bimetalics pairs. The aggressiveness of the environment and the productive processes that develop in industrial installations, causes the apparition of premature failures that engage the edification use. The identification of design errors is the first step in the conservation of these structures. the elimination and made a project adapted to the proper installations conditions, is essential procedures to prolong the edification useful life with an optimum and rational use of the resources that destined for this end. The investigation is about the results obtained in the diagnostic and the conservation of industrial installment, with large exploitation periods, in which existed evidences of failures by corrosion, specifically to the elimination of errors of design. (Author) 12 refs.

  3. Improvement of localised corrosion resistance of AISI 2205 Duplex Stainless Steel joints made by gas metal arc welding under electromagnetic interaction of low intensity

    Science.gov (United States)

    García-Rentería, M. A.; López-Morelos, V. H.; García-Hernández, R.; Dzib-Pérez, L.; García-Ochoa, E. M.; González-Sánchez, J.

    2014-12-01

    The resistance to localised corrosion of AISI 2205 duplex stainless steel plates joined by Gas Metal Arc Welding (GMAW) under the effect of electromagnetic interaction of low intensity (EMILI) was evaluated with sensitive electrochemical methods. Welds were made using two shielding gas mixtures: 98% Ar + 2% O2 (M1) and 97% Ar + 3% N2 (M2). Plates were welded under EMILI using the M1 gas with constant welding parameters. The modified microstructural evolution in the high temperature heat affected zone and at the fusion zone induced by application of EMILI during welding is associated with the increase of resistance to localised corrosion of the welded joints. Joints made by GMAW using the shielding gas M2 without the application of magnetic field presented high resistance to general corrosion but high susceptibility to undergo localised attack.

  4. Identification of a new pseudo-binary hydroxide during calendar corrosion of (La, Mg)2Ni7-type hydrogen storage alloys for Nickel-Metal Hydride batteries

    Science.gov (United States)

    Monnier, J.; Chen, H.; Joiret, S.; Bourgon, J.; Latroche, M.

    2014-11-01

    To improve the performances of Nickel-Metal Hydride batteries, an important step is the understanding of the corrosion processes that take place in the electrode material. In particular, the present study focuses for the first time on the model (La, Mg)2Ni7 system. The calendar corrosion in 8.7 M KOH medium was investigated from 6 h to 16 weeks immersion. By a unique combination of structural and elemental characterisations, the corrosion products are evidenced in those systems. In particular, we demonstrate that Ni and Mg combine in a pseudo-binary hydroxide Mg1-xNix(OH)2 whereas La corrodes into nanoporous La(OH)3 needles with inner hollow nanochannels.

  5. Corrosion inhibitors; Los inhibidores de corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Godinez, L. A.; Meas, Y.; Ortega-Borges, R.; Corona, A.

    2003-07-01

    In this paper, we briefly describe the characteristics, cost and electrochemical nature of the corrosion phenomena as well as some of the technologies that are currently employed to minimize its effect. The main subject of the paper however, deals with the description, classification and mechanism of protection of the so-called corrosion inhibitors. Examples of the use of these substances in different aggressive environments are also presented as means to show that these compounds, or their combination, can in fact be used as excellent and relatively cheap technologies to control the corrosion of some metals. In the last part of the paper, the most commonly used techniques to evaluate the efficiency and performance of corrosion inhibitors are presented as well as some criteria to make a careful and proper selection of a corrosion inhibitor technology in a given situation. (Author) 151 refs.

  6. Hydrogen generation by metal corrosion in simulated Waste Isolation Pilot Plant environments. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Telander, M.R.; Westerman, R.E. [Battelle Pacific Northwest Lab., Richland, WA (United States)

    1997-03-01

    The corrosion and gas-generation characteristics of four material types: low-carbon steel (the current waste packaging material for the Waste Isolation Pilot Plant), Cu-base and Ti-base (alternative packaging) materials, and Al-base (simulated waste) materials were determined in both the liquid and vapor phase of Brine A, a brine representative of an intergranular Salado Formation brine. Test environments consisted primarily of anoxic brine with overpressures of N{sub 2}, CO{sub 2}, H{sub 2}S, and H{sub 2}. Limited tests of low-carbon steel were also performed in simulated-backfill environments and in brine environments with pH values ranging from 3 to 11. Low-carbon steel reacted at a slow, measurable rate with anoxic brine, liberating H{sub 2} on an equimolar basis with Fe reacted. Presence of CO{sub 2} caused the initial reaction to proceed more rapidly, but CO{sub 2}-induced passivation stopped the reaction if the CO{sub 2} were present in sufficient quantities. Addition of H{sub 2}S to a CO{sub 2}-passivated system caused reversal of the passivation. Low-carbon steel immersed in brine with H{sub 2}S showed no reaction, apparently because of passivation of the steel by formation of FeS. Addition of CO{sub 2} to an H{sub 2}S-passivated system did not reverse the passivation. Cu- and Ti-base materials showed essentially no corrosion when exposed to brine and overpressures of N{sub 2}, CO{sub 2}, and H{sub 2}S except for the rapid and complete reaction between Cu-base materials and H{sub 2}S. The Al-base materials reacted at approximately the same rate as low-carbon steel when immersed in anoxic Brine A; considerably more rapidly in the presence of CO{sub 2} or H{sub 2}S; and much more rapidly when iron was present in the system as a brine contaminant. High-purity Al was much more susceptible to corrosion than the 6061 alloy. No significant reaction took place on any material in any environment in the vapor-phase exposures.

  7. Corrosion behaviour of Fe[sub 80-x]Co[sub x]B[sub 10]Si[sub 10] metallic glasses in sulphate and chloride media

    Energy Technology Data Exchange (ETDEWEB)

    Angelini, E. (Dept. of Materials Science and Chemical Engineering, Politechnic of Turin (Italy)); Antonione, C. (Dept. of Inorganic Chemistry, Physical Chemistry, Materials Chemistry, Univ. of Turin (Italy)); Baricco, M. (Dept. of Inorganic Chemistry, Physical Chemistry, Materials Chemistry, Univ. of Turin (Italy)); Bianco, P. (Chemical Lab. of the Chamber of Commerce, Turin (Italy)); Rosalbino, F. (Dept. of Materials Science and Chemical Engineering, Politechnic of Turin (Italy)); Zucchi, F. (Corrosion Study Center Aldo Dacco, Univ. of Ferrara (Italy))

    1993-03-01

    The corrosion behaviour of a series of glassy alloys, Fe[sub 80-x]Co[sub x]B[sub 10]Si[sub 10] (x = 0, 15, 30, 55, 70, 80), well known for their magnetic properties, has been investigated in sulphate- and chloride-containing solutions of different pH, employing weight loss measurements. In order to point out preferential dissolution reactions of metallic glasses constituent elements, analyses of the solutions were performed after corrosion tests by means of the source mass spectrometry and optical emission spectroscopy. A higher aggressivity of the sulphate containing solutions has been observed. The amorphous alloys exhibit an increased corrosion resistance with the increase of cobalt content. Increasing the pH of the aggressive media from 1.5 to 5.6 a decrease of two orders of magnitude in the corrosion rates has been observed. The corrosion products have been investigated by means of X-ray diffraction and scanning electron microscopy. Hydrated iron oxide Fe[sub 2]O[sub 3].H[sub 2]O was the major constituent of the film formed on iron-rich amorphous alloys immersed in sulphate-containing media. (orig.)

  8. Middle term immersion corrosion tests on metal-salt hydrate pairs used for latent heat storage in the 32 to 36 C temperature range

    Energy Technology Data Exchange (ETDEWEB)

    Cabeza, L.F.; Illa, J.; Roca, J.; Badia, F. [Univeritat de Lleida (Spain). Dept. de Matematica; Mehling, H.; Hiebler, S.; Ziegler, F. [Bavarian Center for Applied Energy Research, Div. of Energy Conversion and Storage, Garching (Germany)

    2001-10-01

    Thermal energy storage is required in order to utilize alternative energy sources, which often are available at times when energy is not needed. The main applications of phase change materials (PCMs) in thermal energy storage are when space restrictions limit larger thermal storage units. To ensure long term stability of recipients and containers in energy storage facilities, corrosion must be avoided. In the present work, we studied corrosion stability of different common metals (aluminum, brass, copper, steel, and stainless steel) and tested their corrosion resistance in contact with salt hydrates that are used as PCMs (zinc nitrate hexahydrate) using the immersion corrosion test method. In a former paper, short term tests were presented. As a consequence of the results from those experiments several combinations of construction material and PCM could be ruled out. In this paper, middle term tests were performed in different conditions, such as the accessibility to oxygen in the sample and contact with graphite. These experiments allowed us to choose the best metal to be used with each salt hydrate, and combinations that should be definitely avoided. (orig.)

  9. Contribution to the study of metallic materials bio-corrosion phenomena; Contribution a l'etude des phenomenes de biocorrosion des materiaux metalliques

    Energy Technology Data Exchange (ETDEWEB)

    Feron, D

    2004-05-01

    After having recalled the main electrochemical methods used for the study of metallic materials bio-deterioration phenomena, the corrosion of non or low alloy steels in anaerobic conditions is dealt with: the obtained results reveal a strong interaction between the metallic ions and the growth of sulfato reducing bacteria with inhibiting or accelerating ions of this growth. Concerning the corrosion, the chromium and molybdenum additions have a favourable effect on the resistance of low alloy steels. The sulfides impose the electrochemical behaviour of these materials, whereas the role of hydrogenases on the cathodic reaction is still to be specified to explain the observed localized corrosion, including the pure cultures of sulfato-reducing bacteria. The behaviour of stainless steels in seawater can be explained by an enzymatic catalysis of the cathodic reaction. Such a model takes into account the general behaviour of passivable alloys in natural waters in a general way and has allowed to perfect a synthetic seawater which leads to corrosion phenomena by crevice effect on stainless steels similar to those observed in natural seawater. The coupling of the aerobic conditions with the leading part of the enzymes on the cathodic reaction and of the anaerobic conditions with the presence of sulfides (which decrease the resistance of the passive layer) is the most unfavourable situation for the resistance of passivable alloys. These results lead to the concept of electrochemically activated bio-films which could be used in particular in energy production (fuel cells). (O.M.)

  10. Corrosion of Metals Exposed to Combustion Products Generated during Shipboard Fires.

    Science.gov (United States)

    1986-03-01

    HY80 steel , type 304 stainless steel , brass, and Monel 400. The metallic coupons were stored under both moderate and high humidity conditions after the... HY80 Steel 25 Type 304 Stainless Steel 28 Brass 28 Monel 400 31 Summary 33 RESULTS OF TESTS W-13 AND W-13A 35 HY80 Steel 39 Type 304 Stainless Steel 50...exposed to the heavy sooty smoke produced during flaming combustion. The metallic specimens or target materials were HY80 steel , type 304

  11. Study of corrosion protection. 3. ; Stabilization of interface between polymer and metal

    Energy Technology Data Exchange (ETDEWEB)

    Tsutsumi, A.; Yamabe, H. (Nisshin Steel Co. Ltd., Tokyo (Japan))

    1993-12-20

    The interface between carboxyl group of poly (acrylic acid) (PAA) and metals with different IEPS (isoelectric point of surface) values such as Cu, Fe and Al was studied. The main difference in XPS (X-ray photoelectron spectroscopy) spectra for each metal was observed in shift of the binding energy of a 0(1s) peak from carboxyl group, suggesting the strong ionic interaction between surfaces of every metal and carboxyl group. The difference revealed by SSIMS (static secondary ion mass spectrometry) was detection of COOCu[sup +], COOFe[sup +] and COOAl[sup +] ions from the metal surfaces treated with PAA, suggesting formation of a chemical bond as a result of the strong ionic interaction between surfaces of every metal and carboxyl group. Results obtained by RA-FTIR (reflection-absorption Fourier transform infrared spectroscopy) were in good agreement with those by XPS and SSIMS. As a result, PAA treatment used for epoxide resin/PAA/metal joint systems was effective in improving a joint durability. 7 refs., 12 figs., 2 tabs.

  12. Leachability, availability and bioaccessibility of Cu and Cd in a contaminated soil treated with apatite, lime and charcoal: A five-year field experiment.

    Science.gov (United States)

    Cui, Hongbiao; Fan, Yuchao; Fang, Guodong; Zhang, Houxi; Su, Binbin; Zhou, Jing

    2016-12-01

    This study evaluated the efficiency of apatite, lime and charcoal in regulating Cu and Cd leachability (toxicity characteristic leaching and synthetic precipitation leaching procedures), availability (CaCl2 and MgCl2) and bioaccessibility (simplified bioaccessibility extraction test) in a heavy metal-contaminated soil. Both soil pH and soil organic carbon content were investigated during the five-year field study. The results showed that soil pH and soil organic carbon content increased with application of amendments, but decreased with time in both the control and amended plots. Moreover, the leachability, availability and bioaccessibility of Cu and Cd in amended soils all significantly decreased compared with the control, but increased over time. Pearson's correlation analysis showed that soil pH was significantly negatively correlated with the concentrations of available, leachable and bioaccessible Cu and Cd. Bioaccessible Cu and Cd were positively correlated with the concentrations of available and leachable Cu and Cd, but they were not significantly correlated with soil total Cu and total Cd. Stepwise multiple regression analysis indicated that the variability in bioaccessible Cu and Cd was well explained by MgCl2-extractable Cu, CaCl2-extractable Cd and pH, respectively. Although the longevity of amendments decreased with time, apatite was the most effective in decreasing the availability of Cu, compared with lime and charcoal. These findings provide valuable insights for risk management during long-term in situ immobilization of heavy metals in contaminated soils. Copyright © 2016. Published by Elsevier Inc.

  13. Computational dynamics of laser alloyed metallic materials for improved corrosion performance: computational dynamics of laser alloyed metallic materials

    CSIR Research Space (South Africa)

    Fatoba, OS

    2016-04-01

    Full Text Available Laser alloying is a material processing method which utilizes the high power density available from defocused laser beam to melt both metal coatings and a part of the underlying substrate. Since melting occur solitary at the surface, large...

  14. Standard Practices for Simulated Service Testing for Corrosion of Metallic Containment Materials for Use With Heat-Transfer Fluids in Solar Heating and Cooling Systems

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    1980-01-01

    1.1 These practices cover test procedures simulating field service for evaluating the performance under corrosive conditions of metallic containment materials in solar heating and cooling systems. All test results relate to the performance of the metallic containment material only as a part of a metal/fluid pair. Performance in these test procedures, taken by itself, does not necessarily constitute an adequate basis for acceptance or rejection of a particular metal/fluid pair in solar heating and cooling systems, either in general or in a particular design. 1.2 These practices describe test procedures used to evaluate the resistance to deterioration of metallic containment materials in the several conditions that may occur in operation of solar heating and cooling systems. These conditions include: (1) operating full flow; (2) stagnant empty vented; (3) stagnant, closed to atmosphere, non-draindown; and (4) stagnant, closed to atmosphere, draindown. 1.3 The recommended practices cover the following three te...

  15. Compositions of corrosion-resistant Fe-based amorphous metals suitable for producing thermal spray coatings

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, Joseph C.; Wong, Frank M. G.; Haslam, Jeffery J.; Ji, Xiaoyan (Jane); Day, Sumner D.; Blue, Craig A.; Rivard, John D. K.; Aprigliano, Louis F.; Kohler, Leslie K.; Bayles, Robert; Lemieux, Edward J.; Yang, Nancy; Perepezko, John H.; Kaufman, Larry; Heuer, Arthur; Lavernia, Enrique J.

    2013-07-09

    A method of coating a surface comprising providing a source of amorphous metal that contains manganese (1 to 3 atomic %), yttrium (0.1 to 10 atomic %), and silicon (0.3 to 3.1 atomic %) in the range of composition given in parentheses; and that contains the following elements in the specified range of composition given in parentheses: chromium (15 to 20 atomic %), molybdenum (2 to 15 atomic %), tungsten (1 to 3 atomic %), boron (5 to 16 atomic %), carbon (3 to 16 atomic %), and the balance iron; and applying said amorphous metal to the surface by a spray.

  16. Compositions of corrosion-resistant Fe-based amorphous metals suitable for producing thermal spray coatings

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, Joseph C; Wong, Frank M.G.; Haslam, Jeffery J; Ji, Xiaoyan; Day, Sumner D; Blue, Craig A; Rivard, John D.K.; Aprigliano, Louis F; Kohler, Leslie K; Bayles, Robert; Lemieux, Edward J; Yang, Nancy; Perepezko, John H; Kaufman, Larry; Heuer, Arthur; Lavernia, Enrique J

    2013-09-03

    A method of coating a surface comprising providing a source of amorphous metal that contains manganese (1 to 3 atomic %), yttrium (0.1 to 10 atomic %), and silicon (0.3 to 3.1 atomic %) in the range of composition given in parentheses; and that contains the following elements in the specified range of composition given in parentheses: chromium (15 to 20 atomic %), molybdenum (2 to 15 atomic %), tungsten (1 to 3 atomic %), boron (5 to 16 atomic %), carbon (3 to 16 atomic %), and the balance iron; and applying said amorphous metal to the surface by a spray.

  17. Study of corrosion in metallic coating in steel-carbon by thermal spray; Estudo de corrosao em revestimentos metalicos em aco-carbono obtidos por aspersao termica

    Energy Technology Data Exchange (ETDEWEB)

    Cruz, Maria C.P.; Cavalcanti, Eliane B.; Rambo, Elisabeth S.M.; Araujo, Paulo M.M. [Instituto de Tecnologia e Pesquisa (IPT), Aracaju, SE (Brazil); Santos, Anderson O. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)

    2008-07-01

    The effect caused for constituent elements of the watery environment of production of the oil on metallic coverings was studied that simulate the artificial rise of the oil (connecting rods of pump mechanic). For in such a way, the techniques of electrochemical analysis had been used, as the method of linear polarization and the extrapolation of the straight line of Tafel of metallic coverings [alloy of Bronze and Aluminum; alloy of CrNi 80/20; NiCr 80/20; 95MXC (Cr: 26.5% - 31.5%, Cr: 26.5% - 31.5%, B: 3.35% - 4.15%, Mn: 1.1% - 2.2%, Itself: 1.1% -2.1%, Faith) and aluminum] on the substratum steel simulating covering in the connecting rods of pump. Oil well had been raised the resistance characteristics the polarization of the metal when submitted to the watery way surrounding it. They had been evaluated the resistance the covering polarization applied on the steel, with the objective to analyze its resistance the corrosion and to verify the possibility of its use as barrier against the problems originated for the degradation in connecting rods of pump. For the calculated Taxes of Corrosion, it can be concluded that the Aluminum coverings (0,003 mm/year) and NiCr 80/20 (0,179 mm/year) had been the ones that had presented a bigger resistance to the corrosive way. (author)

  18. Advances in corrosion testing of metals in contact with treated wood

    Science.gov (United States)

    Samuel Zelinka; D.S. Stone

    2010-01-01

    A January 2004 change in the regulation of wood preservatives used in the U.S.has increased the use of newer wood preservatives, such as alkaline copper quaternary (ACQ) and copper azole (CuAz). These preservatives contain high amounts of cupric ions, which may be reduced to copper metal at the expense of less noble steel and galvanized fasteners in the wood....

  19. Trunnion Corrosion and Early Failure in Monolithic Metal-on-Polyethylene TMZF Femoral Components: A Case Series

    Directory of Open Access Journals (Sweden)

    Peter Walker

    2016-09-01

    Full Text Available We describe four patients who were treated with primary total hip arthroplasty (THA at two tertiary academic Australian teaching hospitals that experienced premature failure of head-neck trunnions through dissociation of the head-neck taper junction. This retrospective case series have similar clinical presentations and macroscopic pathology with severe head-neck taper junction loss of material, corrosion and early catastrophic failure. It is proposed that the accelerated wear is related to use of varus offset neck in a proprietary beta titanium alloy (Ti-12Mo-6Zr-2Fe  or TMZFÒ Stryker Osteonics, Mahwah NJ, USA TMZF femoral stem, longer head-neck combination in a relatively active, older, male patient population. In this limited case series presentation was on average 80 months (range 53-92 following index procedure. In three of the four patients, a prodromal period of groin or buttock pain was reported for between 1 week and 2 months prior to acute presentation. Significant metallosis and local tissue damage including gluteal muscle insufficiency was evident. Each stem revised was well fixed. An extended trochanteric osteotomy was required in two of the four cases for stem extraction. We recommend caution and further evaluation on the relationship between TMZF metal alloy and its longevity in higher demand patients with high neck offset, varus stem geometry and large CoCr bearing heads.

  20. Properties and Leachability of Self-Compacting Concrete Incorporated with Fly Ash and Bottom Ash

    Science.gov (United States)

    Kadir, Aeslina Abdul; Ikhmal Haqeem Hassan, Mohd; Jamaluddin, Norwati; Bakri Abdullah, Mohd Mustafa Al

    2016-06-01

    The process of combustion in coal-fired power plant generates ashes, namely fly ash and bottom ash. Besides, coal ash produced from coal combustion contains heavy metals within their compositions. These metals are toxic to the environment as well as to human health. Fortunately, treatment methods are available for these ashes, and the use of fly ash and bottom ash in the concrete mix is one of the few. Therefore, an experimental program was carried out to study the properties and determine the leachability of selfcompacting concrete incorporated with fly ash and bottom ash. For experimental study, self-compacting concrete was produced with fly ash as a replacement for Ordinary Portland Cement and bottom ash as a replacement for sand with the ratios of 10%, 20%, and 30% respectively. The fresh properties tests conducted were slump flow, t500, sieve segregation and J-ring. Meanwhile for the hardened properties, density, compressive strength and water absorption test were performed. The samples were then crushed to be extracted using Toxicity Characteristic Leaching Procedure and heavy metals content within the samples were identified accordingly using Atomic Absorption Spectrometry. The results demonstrated that both fresh and hardened properties were qualified to categorize as self-compacting concrete. Improvements in compressive strength were observed, and densities for all the samples were identified as a normal weight concrete with ranges between 2000 kg/m3 to 2600 kg/m3. Other than that, it was found that incorporation up to 30% of the ashes was safe as the leached heavy metals concentration did not exceed the regulatory levels, except for arsenic. In conclusion, this study will serve as a reference which suggests that fly ash and bottom ash are widely applicable in concrete technology, and its incorporation in self-compacting concrete constitutes a potential means of adding value to appropriate mix and design.

  1. Improvement of localised corrosion resistance of AISI 2205 Duplex Stainless Steel joints made by gas metal arc welding under electromagnetic interaction of low intensity

    Energy Technology Data Exchange (ETDEWEB)

    García-Rentería, M.A., E-mail: crazyfim@gmail.com [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); López-Morelos, V.H., E-mail: vhlopez@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); García-Hernández, R., E-mail: rgarcia@umich.mx [Instituto de Investigación en Metalurgia y Materiales, Universidad Michoacana de San Nicolás de Hidalgo, A.P. 888, CP 58000, Morelia, Michoacán (Mexico); Dzib-Pérez, L., E-mail: luirdzib@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); García-Ochoa, E.M., E-mail: emgarcia@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico); González-Sánchez, J., E-mail: jagonzal@uacam.mx [Centre for Corrosion Research, Autonomous University of Campeche, Av. Agustín Melgar s/n, Col. Buenavista, CP 24039, Campeche, Cam (Mexico)

    2014-12-01

    Highlights: • Electromagnetic interaction in welding improved localised corrosion resistance. • Electromagnetic interaction in welding enhanced γ/δ phase balance of DuplexSS. • Welding under Electromagnetic interaction repress formation and growth of detrimental phases. • Welds made with gas protection (2% O{sub 2} + 98% Ar) have better microstructural evolution during welding. - Abstract: The resistance to localised corrosion of AISI 2205 duplex stainless steel plates joined by Gas Metal Arc Welding (GMAW) under the effect of electromagnetic interaction of low intensity (EMILI) was evaluated with sensitive electrochemical methods. Welds were made using two shielding gas mixtures: 98% Ar + 2% O{sub 2} (M1) and 97% Ar + 3% N{sub 2} (M2). Plates were welded under EMILI using the M1 gas with constant welding parameters. The modified microstructural evolution in the high temperature heat affected zone and at the fusion zone induced by application of EMILI during welding is associated with the increase of resistance to localised corrosion of the welded joints. Joints made by GMAW using the shielding gas M2 without the application of magnetic field presented high resistance to general corrosion but high susceptibility to undergo localised attack.

  2. Influence of biocompatible metal ions (Ag, Fe, Y) on the surface chemistry, corrosion behavior and cytocompatibility of Mg-1Ca alloy treated with MEVVA.

    Science.gov (United States)

    Liu, Yang; Bian, Dong; Wu, Yuanhao; Li, Nan; Qiu, Kejin; Zheng, Yufeng; Han, Yong

    2015-09-01

    Mg-1Ca samples were implanted with biocompatible alloy ions Ag, Fe and Y respectively with a dose of 2×10(17)ionscm(-2) by metal vapor vacuum arc technique (MEVVA). The surface morphologies and surface chemistry were investigated by SEM, AES and XPS. Surface changes were observed after all three kinds of elemental ion implantation. The results revealed that the modified layer was composed of two sublayers, including an outer oxidized layer with mixture of oxides and an inner implanted layer, after Ag and Fe ion implantation. Y ion implantation induced an Mg/Ca-deficient outer oxidized layer and the distribution of Y along with depth was more homogeneous. Both electrochemical test and immersion test revealed accelerated corrosion rate of Ag-implanted Mg-1Ca and Fe-implanted Mg-1Ca, whereas Y ion implantation showed a short period of protection since enhanced corrosion resistance was obtained by electrochemical test, but accelerated corrosion rate was found by long period immersion test. Indirect cytotoxicity assay indicated good cytocompatibility of Y-implanted Mg-1Ca. Moreover, the corresponding corrosion mechanisms involving implanting ions into magnesium alloys were proposed, which might provide guidance for further application of plasma ion implantation to biodegradable Mg alloys.

  3. Effect of Annealing Treatments on the Microstructure, Mechanical Properties and Corrosion Behavior of Direct Metal Laser Sintered Ti-6Al-4V

    Science.gov (United States)

    Xu, Yangzi; Lu, Yuan; Sundberg, Kristin L.; Liang, Jianyu; Sisson, Richard D.

    2017-05-01

    An experimental investigation on the effects of post-annealing treatments on the microstructure, mechanical properties and corrosion behavior of direct metal laser sintered Ti-6Al-4V alloys has been conducted. The microstructure and phase evolution as affected by annealing treatment temperature were examined through scanning electron microscopy and x-ray diffraction. The tensile properties and Vickers hardness were measured and compared to the commercial Grade 5 Ti-6Al-4V alloy. Corrosion behavior of the parts was analyzed electrochemically in simulated body fluid at 37 °C. It was found out that the as-printed parts mainly composed of non-equilibrium α' phase. Annealing treatment allowed the transformation from α' to α phase and the development of β phase. The tensile test results indicated that post-annealing treatment could improve the ductility and decrease the strength. The as-printed Ti-6Al-4V part exhibits inferior corrosion resistance compared to the commercial alloy, and post-annealing treatment can reduce its susceptibility to corrosion by reducing the two-phase interface area.

  4. Characterization of the Corrosion of a P-130X Graphite Fiber Reinforced 6063 Aluminum Metal Matrix Composite

    Science.gov (United States)

    1989-12-01

    electrically connected materials of differing corrosion potentials in the same electrolyte form a galvanic cell . If the electrical connection has a very...high resistance, the voltage developed by the galvanic cell may be measured. If the corrosion potential of each electrode were measured, they would be

  5. 金属镀金外壳抗盐雾腐蚀工艺的改进%Improvement of Anti-spray-salt Corrosion Mechanism of Metal Shells

    Institute of Scientific and Technical Information of China (English)

    陈月华; 江徳凤; 刘永永; 袁礼华

    2015-01-01

    ABSTRACT:Objective To solve the problems of surface rust appearing on the gilded metal shell in Nacl salt solution and root breakage of the shell wires, and to improve the ability of anti-48 h salt spray corrosion of the shells, so as to figure out the problem of poor corrosion resistance of the coating. Methods According to the mechanism of salt spray corrosion, the morphology of gilded shells in the salt spray corrosion was observed with SEM. Then, the corrosion morphology of the coatings and sealing morphology of metal base ( Kovar)-glass insulators ( electric-vacuum glass)-metal lead ( Kovar) were analyzed. By controlling the potential differ-ence between the metal coating density, reducing the coating porosity, controlling the sealing temperature of the carton, inhibiting the crevice corrosion and controlling the coating thickness of the metal surface, thus the formation of the corrosion channel between the coating and the substrate can be prevented. Results The corrosion shapes of the gilded shells mainly present as pitting and crev-ice corrosion. Large area of pitting corrosion can be avoided on the metal surface by optimizing the process such as nickel and gold plating;and the crevice corrosion on the metal shells can be inhibited by optimizing the annealing temperature and the sealing tem-perature to be 800 ℃ and 900 ℃, respectively. Conclusion By optimizing the annealing temperature, sealing temperature, nickel plating, metal plating and other process, the ability of anti-48 h salt spray corrosion of the metal gilded shells can be effectively im-proved.%目的:解决金属镀金外壳在NaCl盐溶液中表面出现锈蚀、外壳引线根部断裂的问题,提高外壳的抗盐雾腐蚀能力,解决外壳镀层抗蚀性差的问题。方法以盐雾腐蚀机理为依据,利用扫描电镜对镀金外壳在盐雾环境中的腐蚀形貌进行观测,分析镀层腐蚀形貌和金属基座(可伐合金)-玻璃绝缘子(电真空玻璃)-金属引线(

  6. Corrosion resistant coating

    Science.gov (United States)

    Wrobleski, Debra A.; Benicewicz, Brian C.; Thompson, Karen G.; Bryan, Coleman J.

    1997-01-01

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  7. Electrically Conductive, Corrosion-Resistant Coatings Through Defect Chemistry for Metallic Interconnects

    Energy Technology Data Exchange (ETDEWEB)

    Anil V. Virkar

    2006-12-31

    The principal objective of this work was to develop oxidation protective coatings for metallic interconnect based on a defect chemistry approach. It was reasoned that the effectiveness of a coating is dictated by oxygen permeation kinetics; the slower the permeation kinetics, the better the protection. All protective coating materials investigated to date are either perovskites or spinels containing metals exhibiting multiple valence states (Co, Fe, Mn, Cr, etc.). As a result, all of these oxides exhibit a reasonable level of electronic conductivity; typically at least about {approx}0.05 S/cm at 800 C. For a 5 micron coating, this equates to a maximum {approx}0.025 {Omega}cm{sup 2} area specific resistance due to the coating. This suggests that the coating should be based on oxygen ion conductivity (the lower the better) and not on electronic conductivity. Measurements of ionic conductivity of prospective coating materials were conducted using Hebb-Wagner method. It was demonstrated that special precautions need to be taken to measure oxygen ion conductivity in these materials with very low oxygen vacancy concentration. A model for oxidation under a protective coating is presented. Defect chemistry based approach was developed such that by suitably doping, oxygen vacancy concentration was suppressed, thus suppressing oxygen ion transport and increasing effectiveness of the coating. For the cathode side, the best coating material identified was LaMnO{sub 3} with Ti dopant on the Mn site (LTM). It was observed that LTM is more than 20 times as effective as Mn-containing spinels. On the anode side, LaCrO3 doped with Nb on the Cr site (LNC) was the material identified. Extensive oxidation kinetics studies were conducted on metallic alloy foils with coating {approx}1 micron in thickness. From these studies, it was projected that a 5 micron coating would be sufficient to ensure 40,000 h life.

  8. Simple preparation of aminothiourea-modified chitosan as corrosion inhibitor and heavy metal ion adsorbent.

    Science.gov (United States)

    Li, Manlin; Xu, Juan; Li, Ronghua; Wang, Dongen; Li, Tianbao; Yuan, Maosen; Wang, Jinyi

    2014-03-01

    By a simple and convenient method of using formaldehyde as linkages, two new chitosan (CS) derivatives modified respectively with thiosemicarbazide (TSFCS) and thiocarbohydrazide (TCFCS) were synthesized. The new compounds were characterized and studied by Fourier transform infrared spectroscopy, elemental analysis, thermal gravity analysis and differential scanning calorimetry, and their surface morphologies were determined via scanning electron microscopy. These CS derivatives could form pH dependent gels. The behavior of 304 steel in 2% acetic acid containing different inhibitors or different concentrations of inhibitor had been studied by potentiodynamic polarization test. The preliminary results show that the new compound TCFCS can act as a mixed-type metal anticorrosion inhibitor in some extent; its inhibition efficiency is 92% when the concentration was 60 mg/L. The adsorption studies on a metal ion mixture aqueous solution show that two samples TSFCS and TCFCS can absorb As (V), Ni (II), Cu (II), Cd (II) and Pb (II) efficiently at pH 9 and 4.

  9. Results from a Novel Method for Corrosion Studies of Electroplated Lithium Metal Based on Measurements with an Impedance Scanning Electrochemical Quartz Crystal Microbalance

    Directory of Open Access Journals (Sweden)

    Martin Winter

    2013-07-01

    Full Text Available A new approach to study the chemical stability of electrodeposited lithium on a copper metal substrate via measurements with a fast impedance scanning electrochemical quartz crystal microbalance is presented. The corrosion of electrochemically deposited lithium was compared in two different electrolytes, based on lithium difluoro(oxalato borate (LiDFOB and lithium hexafluorophosphate, both salts being dissolved in solvent blends of ethylene carbonate and diethyl carbonate. For a better understanding of the corrosion mechanisms, scanning electron microscopy images of electrodeposited lithium were also consulted. The results of the EQCM experiments were supported by AC impedance measurements and clearly showed two different corrosion mechanisms caused by the different salts and the formed SEIs. The observed mass decrease of the quartz sensor of the LiDFOB-based electrolyte is not smooth, but rather composed of a series of abrupt mass fluctuations in contrast to that of the lithium hexafluorophosphate-based electrolyte. After each slow decrease of mass a rather fast increase of mass is observed several times. The slow mass decrease can be attributed to a consolidation process of the SEI or to the partial dissolution of the SEI leaving finally lithium metal unprotected so that a fast film formation sets in entailing the observed fast mass increases.

  10. Some peculiarities of corrosion of wheel steel

    Directory of Open Access Journals (Sweden)

    Alexander SHRAMKO

    2009-01-01

    Full Text Available Corrosion mechanism and rate of different chemical composition and structural condition of wheel steel were investigated. It was shown that “white layers”, variation in grain size and banding of wheel steel structure results in corrosion rate. Microstructure of steel from different elements of railway wheels after operation with corrosion was investigated. Wheel steel with addition of vanadium corroded more quickly than steel without vanadium. Non-metallic inclusions are the centre of corrosion nucleation and their influence on corrosion depends on type of inclusion. Mechanism of corrosion of wheel steel corrosion was discussed.

  11. Solving A Corrosion Problem

    Science.gov (United States)

    1979-01-01

    The corrosion problem, it turned out, stemmed from the process called electrolysis. When two different metals are in contact, an electrical potential is set up between them; when the metals are surrounded by an electrolyte, or a conducting medium, the resulting reaction causes corrosion, often very rapid corrosion. In this case the different metals were the copper grounding system and the ferry's aluminum hull; the dockside salt water in which the hull was resting served as the electrolyte. After identifying the source of the trouble, the Ames engineer provided a solution: a new wire-and-rod grounding system made of aluminum like the ferry's hull so there would no longer be dissimilar metals in contact. Ames research on the matter disclosed that the problem was not unique to the Golden Gate ferries. It is being experienced by many pleasure boat operators who are probably as puzzled about it as was the Golden Gate Transit Authority.

  12. The influence of organic structure and rare earth metal cation on the corrosion efficiency observed on AS1020 steel compared with La(4OHCin3

    Directory of Open Access Journals (Sweden)

    Marianne Seter

    2015-01-01

    Full Text Available Whilst the corrosion protection of steel in aqueous chloride environments by the rare earth inhibitor lanthanum 4-hydroxycinnamate is well known, the influence of the structural variation of the organic component as well as the nature of the metal centre has not previously been addressed. Herein we show that praseodymium 4-hydroxy cinnamate is comparable to its lanthanum counterpart in aqueous solution. On the other hand, cerium 4-hydroxycinnamate and lanthanum 2-hydroxycinnamate show poor corrosion protection performance while lanthanum 3-hydroxycinnamate provides a level of inhibition between these. These differences are shown to be related to the speciation in solution and are postulated to be linked to steric influences which are likely to affect the bonding environment within the rare earth compound itself, as well as its bonding with the steel substrate.

  13. A Study on the Residual Stress Improvement of PWSCC(Primary Water Stress Corrosion Cracking) in DMW(Dissimilar Metal Weld)

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Sung Sik; Kim, Seok Hun; Lee, Seung Gun [Korea Institute of Nuclear Safety, Daejeon (Korea, Republic of); Park, Heung Bae [KEPCO Engineering and Construction Company, Daejeon (Korea, Republic of)

    2010-10-15

    Since 2000s, most of the cracks are found in welds, especially in (DMW) dissimilar metal welds such as pressurizer safety relief nozzle, reactor head penetration, reactor bottom mounted instrumentation (BMI), and reactor nozzles. Even the cracks are revealed as a primary water stress corrosion cracking (PWSCC), it is difficult to find the cracks by current non destructive examination. The PWSCC is occurred by three incident factors, such as susceptible material, environmental corrosive condition, and welding residual stress. If one of the three factors can be erased or decreased, the PWSCC could be prevented. In this study, we performed residual stress analysis for DMW and several residual stress improvement methods. As the preventive methods of PWSCC, we used laser peening(IP) method, inlay weld(IW) method, and induction heating stress improvement(IHSI) method. The effect of residual stress improvement for preventive methods was compared and discussed by finite element modeling and residual stress of repaired DMW

  14. Corrosion-resistant uranium

    Science.gov (United States)

    Hovis, V.M. Jr.; Pullen, W.C.; Kollie, T.G.; Bell, R.T.

    1981-10-21

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  15. The Influence of Transition Metals Addition on the Corrosion Resistance of Nanocrystalline Al Alloys Produced by Mechanical Alloying

    Directory of Open Access Journals (Sweden)

    Asiful Hossain Seikh

    2016-06-01

    Full Text Available The corrosion resistance of nanocrystalline Al, Al-10 wt. % Fe and Al-10 wt. % Fe-5 wt. % Cr alloys was investigated in 3.5% NaCl solution using cyclic potentiodynamic polarization (CPP and electrochemical impedance spectroscopy (EIS techniques. The alloys were fabricated using mechanical alloying (MA and heat induction sintering. When compared with the corrosion resistance of pure Al, the experimental results indicated that the addition of 10 wt. % Fe and 10 wt. % Fe-5 wt. % Cr to pure Al has resulted in an enhancement in the corrosion resistance of these newly fabricated alloys. The resistance to corrosion is due to enhanced microstructural stability along with the formation of stable oxide layer.

  16. The corrosion behaviour of the aluminum alloy 7075/SiCp metal matrix composite prepared by spray deposition

    Energy Technology Data Exchange (ETDEWEB)

    Cheng, Y.L.; Chen, Z.H.; Wu, H.L.; Wang, H.M. [College of Materials Science and Engineering, Hunan University, Changsha (China)

    2007-04-15

    Aluminum alloy 7075 and 7075/SiCp (MMC) were prepared by multi-layer spray deposition method and the corrosion behaviour of them were studied by electrochemical measurements to study the effect of the addition of silicon carbide on the corrosion behaviour of the MMC. The electrochemical noise result shows that the amplitude of the potential noise of the composite is lower than that of the spray deposited 7075 alloy. The potentiodynamic polarization curves results show that both the cathodic oxygen reduction current density and the anodic dissolution current density of the 7075/SiCp MMC are less than those of the 7075 alloy. Thus, the addition of SiC particles increases the corrosion resistance of the MMC. This may be due to that the microstructure of the spray deposited MMC is compact and SiC particles are nonmetallic material, the addition of it minimizes the real corrosion area of the alloy. (Abstract Copyright [2007], Wiley Periodicals, Inc.)

  17. Electrochemical corrosion and metal ion release from Co-Cr-Mo prosthesis with titanium plasma spray coating.

    Science.gov (United States)

    Reclaru, Lucien; Eschler, Pierre-Yves; Lerf, Reto; Blatter, Andreas

    2005-08-01

    The corrosion behavior of CoCrMo implants with rough titanium coatings, applied by different suppliers by either sintering or vacuum plasma spraying, has been evaluated and compared with uncoated material. The open-circuit potential, corrosion current and polarization resistance were determined by electrochemical techniques. The Co, Cr and Ti ions released from the samples into the electrolyte during a potentiostatic extraction technique were analyzed using ICP-MS. The Ti coatings from the different suppliers showed a different porous morphology, and the implants exhibited a distinct corrosion activity, underlining the importance of the coating process parameters. Among the titanium coated samples, the one with the sintered overcoat turned out to be the most resistant. Yet, on an absolute scale, they all showed a corrosion resistance inferior to that of uncoated CoCrMo or wrought titanium.

  18. Fluorinated environmental impact of corrosion-resistant ceramic metal%含氟环境对烤瓷金属耐腐蚀性能的影响

    Institute of Scientific and Technical Information of China (English)

    袁俊; 王来杰; 王珏; 王月秋

    2013-01-01

      Objective:To study the effects of the fluorine ion environment on metal corrosion resistance after porcelain -fused-to-met-al crown(PFM) process treatment.Methods:Specimens of gold (Au) alloy, pure titanium (Ti), cobalt chromium (CoCr) alloy, nickel chromium(NiCr)alloy, 6 pieces each, were respectively produced .Processed by simulated clinical PFM in plain artificial saliva (group A), and in artificial saliva which contained 0.2%NaF (group B).Thereby polarization curve could be drawn , and results of the corrosion potential (Ecorr) and the corrosion current density (Icorr) of the materials were acquired.Results:By comparison be-tween group B and group A, the corrosion potential negative values of nickel chromium alloy and co-cr alloy, and pure titanium in-creased, and the difference was statistically significant (P<0.05).But that of the gold alloy had no statistic difference .Between the same metal of group B and group A, the corrosion current density increased , and the difference was statistically significant (P<0. 05).Conclusions:Fluoride ions in the environment make the PFM processed metal corrosion resistance decreased , and the corrosion rate accelerated.Among all the alloys tested gold alloy and pure titanium have the strongest corrosion resistance , CoCr alloy comes the second, but NiCr alloy is the poorest.%  目的:研究分析氟离子环境对经烤瓷工序处理后金属耐腐蚀性能的影响。方法:制作金(Au)合金、纯钛(Ti)、钴铬(CoCr)合金、镍铬(NiCr)合金试件各6件,模拟临床烤瓷处理后分别置于人工唾液(A组),含有0.2%NaF的人工唾液中(B组),绘制极化曲线,获得并分析材料的自腐蚀电位和腐蚀电流密度。结果:B组与A组比较,镍铬合金、钴铬合金、纯钛自腐蚀电位负值增大,差异有统计学意义(P<0.05),金合金无差异。同种金属B组与A组相比腐蚀电流密度增加,

  19. Development of advanced metallic coatings resistant to corrosion in high temperature industrial atmospheres

    Energy Technology Data Exchange (ETDEWEB)

    Weber, T.; Bender, R.; Rosado, C.; Schuetze, M. [DECHEMA e.V., Frankfurt am Main (Germany)

    2004-07-01

    Following the experimental results that {gamma}-TiAl is highly resistant in reducing sulfidizing atmospheres the development of Ti-Al-co-diffusion coatings produced in a single step pack cementation process was started. The appropriate diffusion powder compositions were selected using thermodynamical calculations. Different Al-Ti-, Al-Si- and Al-Ti-Si-diffusion coatings were successfully applied on austenitic steels as well as Ni-base materials and showed excellent behaviour in reducing sulfidizing atmospheres with high carbon contents (CH{sub 4} - 1% CO - 1% CO{sub 2} - 10% H{sub 2} - 7% H{sub 2}S) up to 700 deg. C, under metal dusting conditions (H{sub 2} - 25 CO - 2% H{sub 2}O and CO - 2.4% CO{sub 2} - 1% CH{sub 4} - 9.4% N{sub 2} - 23.4% H{sub 2} - 0.2% H{sub 2}O - 1 ppm H{sub 2}S-0.3 ppm HCl) at temperatures of 620 deg. C and 700 deg. C. The application of diffusion coatings on ferritic materials has to be modified due to the specific requirements on the mechanical properties which are affected by the heat treatment during the diffusion process. TiAl was also applied by the HVOF thermal spray method on ferritic steels. Due to similarity of the thermal expansion coefficients this substrate-coating system proved to be mechanically very stable also under thermal cycling conditions. (authors)

  20. Corrosion inhibition of a hygroscopic inorganic dust-depressor

    Institute of Scientific and Technical Information of China (English)

    Longzhe Jin; Lu Wang; Dongke Chen

    2006-01-01

    Metallic corrosion is a serious problem in the application of a hygroscopic inorganic dust-depressor. The basic characteristics of a hygroscopic inorganic dust-depressor and its corrosivity, corrosion mechanism, as well as the principle of corrosion inhibition were analyzed. The static mass-loss test was carried out to investigate the corrosion behavior and the effect of the dustdepressor. The static corrosion rates of steel specimens were measured in six different corrosion inhibitor solutions of the dustdepressor, and the suitable corrosion inhibitors for the dust-depressor to reduce the corrosivity were found out.

  1. Corrosion inhibitors from expired drugs.

    Science.gov (United States)

    Vaszilcsin, Nicolae; Ordodi, Valentin; Borza, Alexandra

    2012-07-15

    This paper presents a method of expired or unused drugs valorization as corrosion inhibitors for metals in various media. Cyclic voltammograms were drawn on platinum in order to assess the stability of pharmaceutically active substances from drugs at the metal-corrosive environment interface. Tafel slope method was used to determine corrosion rates of steel in the absence and presence of inhibitors. Expired Carbamazepine and Paracetamol tablets were used to obtain corrosion inhibitors. For the former, the corrosion inhibition of carbon steel in 0.1 mol L(-1) sulfuric acid solution was about 90%, whereas for the latter, the corrosion inhibition efficiency of the same material in the 0.25 mol L(-1) acetic acid-0.25 mol L(-1) sodium acetate buffer solution was about 85%.

  2. Smart Coatings for Corrosion Protection

    Science.gov (United States)

    Calle, Luz Marina; Li, Wendy; Buhrow, Jerry W.; Johnsey, Marissa N.

    2016-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. It is essential to detect corrosion when it occurs, and preferably at its early stage, so that action can be taken to avoid structural damage or loss of function. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it.

  3. Incorporating Simulated Zinc Ash by Kaolinite- and Sludge-based Ceramics: Phase Transformation and Product Leachability

    Institute of Scientific and Technical Information of China (English)

    施凯闵; 唐圆圆

    2012-01-01

    Zinc is one of the hazardous metals commonly found in municipal solid waste incineration (MSWI) ash, and this study reveals the stabilization mechanisms when sintering zinc-laden ash and ceramic precursors as a waste-to-resource strategy. Using ZnO to simulate the zinc-laden ash and sintering with kaolinite and mullite ce- ramic precursors, both zinc aluminate spinel (ZnA1204) and willemite (Zn2SiO4) phases were found in the products under the tested thermal conditions. The results also indicate that kaolinite and mullite precursors exhibit different incorporation behavior, and ZnA1204 and Zn2SiO4 were found to be competitive as the Zn-hosting phases in the system. A prolonged leaching test was used to evaluate the leachability of potential product phases in the system. The concentrations of zinc in ZnO and Zn2SiO4 leachates were about two orders of magnitude higher than that in ZnA1204 leachate, indicating the preference of forming ZnA1204 for zinc stabilization. Furthermore, the alumi- num-rich sludge generated from waterworks could be beneficially used as a material resource to stabilize zinc in this study. The X-ray diffraction (XRD) pattern collected from the 1150 ~C and 3-h sintered sample shows the suc- cess of incorporating zinc into the ZnA1204 spinel structure with waterworks sludge precursor. The formation of ZnA1204 indicates a strong potential for employing aluminum- and silicon-based materials to thermally immobilize zinc and achieve the beneficial use of metal-laden MSWI ash.

  4. Influence of synchrotron radiation on corrosion at the water-metal boundary

    Energy Technology Data Exchange (ETDEWEB)

    Momose, Takashi; Hirayama, Hideo; Ishimaru, Hajime (National Laboratory for High Energy Physics, Ibaraki (Japan))

    1993-06-15

    Radiation damage due to synchrotron radiation has been studied at the boundary of cooling water and metal related to vacuum chambers: oxygen free copper (OFC). The damage was evaluated by measuring the dissolved ion concentration in water, sampled from the pure water circulating system with a sample pipe (10 mm in inner diameter and 1 mm in thickness), irradiated by synchrotron radiation with photons (40-700 keV) of the order of 10[sup 16] photons (MeV mA s)[sup -1] in the TRISTAN e[sup +]e[sup -] colliding ring (bending radius of 246 m and beam energy of 29 GeV). OFC with an irradiated surface area of 10 mm[sup 2] showed a Cu ion concentration of 6 mg l[sup -1] after 1.3 A h irradiation (800 h operation, 5.3x10[sup 20] photons mm[sup -2]). The ion concentration showed an increasing rate of t[sup 1/3-1/2] before 500 h. After 500 h operation, it was roughly proportional to t. The time dependence of the concentration of the non-irradiated sample was t[sup 1/3] before 10[sup 3] h. The concentration increased from 0.01 before 10[sup 3] h to 1 mg l[sup -1] after 10[sup 3] h. The relationship between the free energy of formation and the estimated dissolved ion concentration of OFC together with the one of aluminum alloys, a 10 [mu]m thick silicon dioxide film inside an Al pipe, and stainless steel 316L at 10 A h (the dose of the materials ranging from 4.1 to 5.8x10[sup 21] photons mm[sup -2]) gives that the higher the free energy of formation, the lower the dissolved ion concentration. Therefore, to obtain a radiation resistant surface, the stable oxide (with higher free energy of formation) should be selected.

  5. Corrosion-Inhibitor Efficiency Control: Comparison by Means of Different Portable Corrosion Rate Meters

    OpenAIRE

    Martinez Sierra, Isabel; Andrade Perdrix, Maria del Carmen; Rebolledo Ramos, Nuria; Luo, L; De Schutter, G

    2010-01-01

    Corrosion-inhibiting substances have been applied to suppress corrosion mainly on bare steel, but when corrosion is progressing, suppression can be achieved if anodic and cathodic reactions are avoided, which is not an easy objective, particularly if the bare metal is surrounded by concrete. In the present article, several corrosion inhibitors are studied to identify their inhibition efficiency in concrete. The percentage of reduction of the corrosion rate without and with inhibitor is named ...

  6. Microstructure, local mechanical properties and stress corrosion cracking susceptibility of an SA508-52M-316LN safe-end dissimilar metal weld joint by GTAW

    Energy Technology Data Exchange (ETDEWEB)

    Ming, Hongliang; Zhu, Ruolin [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning KeyLaboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); University of Chinese Academy of Sciences, 19 Yuquan Road, Beijing 100049 (China); Zhang, Zhiming [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning KeyLaboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Wang, Jianqiu, E-mail: wangjianqiu@imr.ac.cn [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning KeyLaboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Han, En.-Hou.; Ke, Wei [Key Laboratory of Nuclear Materials and Safety Assessment, Liaoning KeyLaboratory for Safety and Assessment Technique of Nuclear Materials, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Su, Mingxing [Shanghai Research Center for Weld and Detection Engineering Technique of Nuclear Equipment, Shanghai 201306 (China)

    2016-07-04

    The microstructure, local mechanical properties and local stress corrosion cracking susceptibility of an SA508-52M-316LN domestic dissimilar metal welded safe-end joint used for AP1000 nuclear power plant prepared by automatic gas tungsten arc welding was studied in this work by optical microscopy, scanning electron microscopy (with electron back scattering diffraction and an energy dispersive X-ray spectroscopy system), micro-hardness testing, local mechanical tensile testing and local slow strain rate tests. The micro-hardness, local mechanical properties and stress corrosion cracking susceptibility across this dissimilar metal weld joint vary because of the complex microstructure across the fusion area and the dramatic chemical composition change across the fusion lines. Briefly, Type I boundaries and Type II boundaries exist in 52Mb near the SA508-52Mb interface, a microstructure transition was found in SA508 heat affected zone, the residual strain and grain boundary character distribution changes as a function of the distance from the fusion boundary in 316LN heat affected zone, micro-hardness distribution and local mechanical properties along the DMWJ are heterogeneous, and 52Mw-316LN interface has the highest SCC susceptibility in this DMWJ while 316LN base metal has the lowest one.

  7. Plastics for corrosion inhibition

    CERN Document Server

    Goldade, Victor A; Makarevich, Anna V; Kestelman, Vladimir N

    2005-01-01

    The development of polymer composites containing inhibitors of metal corrosion is an important endeavour in modern materials science and technology. Corrosion inhibitors can be located in a polymer matrix in the solid, liquid or gaseous phase. This book details the thermodynamic principles for selecting these components, their compatibility and their effectiveness. The various mechanisms of metal protection – barrier, inhibiting and electromechanical – are considered, as are the conflicting requirements placed on the structure of the combined material. Two main classes of inhibited materials (structural and films/coatings) are described in detail. Examples are given of structural plastics used in friction units subjected to mechano-chemical wear and of polymer films/coatings for protecting metal objects against corrosion.

  8. Why are metallic materials subjects to corrosion. Desinfection measures in drinking water systems; Warum metallische Werkstoffe korrosionsgefaehrdet sind. Desinfektionsmassnahmen in Trinkwassersystemen

    Energy Technology Data Exchange (ETDEWEB)

    Schodorf, W. [BWT Wassertechnik GmbH, Schriesheim (Germany)

    2008-03-15

    All components, devices and materials, which get in touch with drinking water according to their functionality, must be made in such a way that a risk or an inadmissible damage to the drinking water can be excluded. This requirement also applies to all measures designed for generating a desinfection capacity on the basis of free chloride and chloride oxide in accordance with paragraph 5 section 4 drinking water regulation. However, these substances can change the water composition and increase the corrosion probability for metallic materials. (orig.)

  9. Immersion corrosion tests on metal-salt hydrate pairs used for latent heat storage in the 32 to 36 C temperature range

    Energy Technology Data Exchange (ETDEWEB)

    Cabeza, L.F.; Illa, J.; Roca, J.; Badia, F. [Univ. de Lleida, Escola Univ. Politecnica, Lleida (Spain); Mehling, H.; Hiebler, S.; Ziegler, F. [Bavarian Center for Applied Energy Research, Garching (Germany). Div. of Energy Conversion and Storage

    2001-02-01

    During the last decades, energy storage has become more and more important. It is required in order to utilize alternative energy sources, which often are available at times when energy is not needed. The main applications of PCMs (phase change materials) in thermal energy storage are when space restrictions limit larger thermal storage units. But widespread use of latent heat stores has not been realized till today due to two main problems: the low heat flux, and the insufficient long term stability of the storage materials and containers. In the present work, we studied this second problem selecting different common metals (aluminum, brass, copper, steel, and stainless steel) and testing their corrosion resistance in contact with salt hydrates that are used as PCMs (zinc nitrate hexahydrate, sodium hydrogen phosphate dodecahydrate, calcium chloride hexahydrate). The method used was the immersion corrosion test. The tests here presented and evaluated were short term. As a consequence of the results from the experiments several pairs can be ruled out. The combinations of zinc nitrate hexahydrate with stainless steel, sodium hydrogen phosphate dodecahydrate with brass, copper and stainless steel, and calcium chloride hexahydrate with brass and copper shared no significant corrosion in the short term and should be studied further. (orig.)

  10. Greener Approach towards Corrosion Inhibition

    Directory of Open Access Journals (Sweden)

    Neha Patni

    2013-01-01

    Full Text Available Corrosion control of metals is technically, economically, environmentally, and aesthetically important. The best option is to use inhibitors for protecting metals and alloys against corrosion. As organic corrosion inhibitors are toxic in nature, so green inhibitors which are biodegradable, without any heavy metals and other toxic compounds, are promoted. Also plant products are inexpensive, renewable, and readily available. Tannins, organic amino acids, alkaloids, and organic dyes of plant origin have good corrosion-inhibiting abilities. Plant extracts contain many organic compounds, having polar atoms such as O, P, S, and N. These are adsorbed on the metal surface by these polar atoms, and protective films are formed, and various adsorption isotherms are obeyed. Various types of green inhibitors and their effect on different metals are mentioned in the paper.

  11. Archaeological analogs and corrosion; Analogues archeologiques et corrosion

    Energy Technology Data Exchange (ETDEWEB)

    David, D

    2008-07-01

    In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

  12. A Multifunctional Coating for Autonomous Corrosion Control

    Science.gov (United States)

    Calle, Luz M.; Li, Wenyan; Buhrow, Jerry W.; Jolley, Scott t.

    2011-01-01

    Nearly all metals and their alloys are subject to corrosion that causes them to lose their structural integrity or other critical functionality. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to indicate it and control it. The multi-functionality of the coating is based on microencapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of existing microcapsulation designs, the corrosion controlled release function that triggers the delivery of corrosion indicators and inhibitors on demand, only when and where needed. Microencapsulation of self-healing agents for autonomous repair of mechanical damage to the coating is also being pursued. Corrosion indicators, corrosion inhibitors, as well as self-healing agents, have been encapsulated and dispersed into several paint systems to test the corrosion detection, inhibition, and self-healing properties of the coating. Key words: Corrosion, coating, autonomous corrosion control, corrosion indication, corrosion inhibition, self-healing coating, smart coating, multifunctional coating, microencapsulation.

  13. EFFECTS OF SOME BORON COMPOUNDS ON THE LEACHABILITY OF EUCALYPTUS (Eucalyptus camaldulensis Dehn. WOOD

    Directory of Open Access Journals (Sweden)

    Hüseyin Tan

    2003-04-01

    Full Text Available Wood preservation effectiveness of boron compounds against biological damagers and fire is well known. But these compounds are not widely used in preservation of wood because of their leachability from wood by rain water and making wood more hyroscopic than untreated wood in damp environments. Main aim of this study is; therefore, to improve the undesired leachability properties of some boron compounds by various water repellents (WRs. Aqueous solutions with polyethyleneglycole (PEG-400 of boric acid and sodium perborate were chosen as boron compounds. WRs were used as secondary treatment chemicals which were considered as dimensional stabilizer of wood and phsical bariers of boron retained at innerparts of treated wood. Results indicated that WRs were reduced leachability of boron from wood significantly (P<0.05. Boron salts applied with. PEG were more leachable than were of equeous solutions. WRs were not found effective on reducing the leachability of boron solved in PEG. Longer leaching time caused more leachant and reduction the phsical alleviation of WRs on boron leaching.

  14. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings: SAM HPCRM Program ? FY04 Annual Report ? Rev. 0 - DARPA DSO & DOE OCRWM Co-Sponsored Advanced Materials Program

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J; Haslam, J; Wong, F; Ji, S; Day, S; Branagan, D; Marshall, M; Meacham, B; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Weaver, D; Aprigliano, L; Kohler, L; Bayles, R; Lemieux, E; Wolejsza, T; Martin, F; Yang, N; Lucadamo, G; Perepezko, J; Hildal, K; Kaufman, L; Heuer, A; Ernst, F; Michal, G; Kahn, H; Lavernia, E

    2007-09-19

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an 'integral drip shield' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent.

  15. Direct Metal Laser Sintering of Ti6Al4V for Biomedical Applications: Microstructure, Corrosion Properties, and Mechanical Treatment of Implants

    Directory of Open Access Journals (Sweden)

    Janette Brezinová

    2016-07-01

    Full Text Available Ti6Al4V samples have been prepared by Direct Metal Laser Sintering (DMLS with varied laser power. Some of the samples were stress-relief annealed. The microstructure of materials was investigated using a light microscopy. Columnar grains of martensite dominate in as-made microstructure. Stress-relief annealing led to the white acicular phase growth in the structure with a fishbone arrangement on the boundary of some original martensitic needles. Mechanical properties of materials were characterized through hardness measurement in two directions relating to the sample building direction. It was found that the hardness of materials increased with a laser power and values varied from 370 to 415 HV 0.3/30. After stress-relief annealing, the structure of materials being homogenized, pattern spacing dissolved and the hardness in both directions became stabilized at values of 350–370 HV 0.3/30. The laser power affects the corrosion rate of the material. The lowest corrosion rate was recorded at the maximum laser power (190 W. Heat treatment does not affect the corrosion rate remarkably, however it leads to stabilization of corrosion potential of materials Ecorr. The surface of the samples was modified by an abrasive blasting using spherical (zirblast and sharp-edged (white corundum blasting abrasives and three levels of air pressure. The abrasive blasting of sintered materials led to a decrease of the surface roughness of materials with air pressure increasing. Blasting with zirblast led to a more significant decrease of roughness parameters compared with surfaces blasted with sharp-edged white aluminum. Different shapes of abrasives caused characteristic surface morphology.

  16. Agricultural Polymers as Corrosion Inhibitors

    Science.gov (United States)

    Agricultural polymers were composed of extra-cellular polysaccharides secreted by Leuconostoc mesenteroides have been shown to inhibit corrosion on corrosion-sensitive metals. The substantially pure exopolysaccharide has a general structure consisting of alpha(1-6)-linked D-glucose backbone and appr...

  17. Microstructural evolution and mechanical, and corrosion property evaluation of Cu-30Ni alloy formed by Direct Metal Deposition process

    Energy Technology Data Exchange (ETDEWEB)

    Bhattacharya, S., E-mail: sudipb@umich.edu [University of Michigan, 2350 Hayward Street, 2040 G.G. Brown Laboratories, Ann Arbor, MI 48109 (United States); Dinda, G.P.; Dasgupta, A.K. [Center for Advanced Technologies, Focus: HOPE, Detroit, MI 48238 (United States); Natu, H.; Dutta, B. [POM Group Inc., Auburn Hills, MI 48326 (United States); Mazumder, J. [University of Michigan, 2350 Hayward Street, 2040 G.G. Brown Laboratories, Ann Arbor, MI 48109 (United States); POM Group Inc., Auburn Hills, MI 48326 (United States)

    2011-06-02

    Research highlights: > Cu-30Ni alloy was successfully deposited with CO{sub 2} laser DMD system on C71500 substrate. > The microstructure consists of a single solid solution phase. > Columnar dendrites growing into equiaxed dendrites form layer microstructure. > Dendrite growth direction and angle relative to substrate was maintained in each layer. > Lattice parameter of solid solution phase is longer than reported lattice parameters. - Abstract: In the current investigation Cu-30Ni alloy was successfully laser deposited on a rolled C71500 plate substrate by Direct Metal Deposition technology. The microstructural investigation of the clad was performed using optical and scanning electron microscopy. The phase and crystal structure analysis was performed using X-ray diffraction technique and transmission electron microscopy. The microstructure consisted of columnar and equiaxed dendrites with face centered cubic crystal structure. The dendrites grew epitaxially from the substrate and layer and bead boundaries. Dendrites' growth direction <0 0 1> and growth angle 60{sup o} was maintained in each layer. The average primary dendritic arm spacing at the bottom part of the layers was about 7.5 {mu}m and average secondary dendritic arm spacing in the upper part of the layer varied between 2 {mu}m and 4.5 {mu}m. The lattice parameter of the identified phase was found to be longer than that reported in literature. The reported lattice parameters in literature are however from samples processed under equilibrium conditions. The microhardness of the clad was found to be less than the substrate but very consistent along the clad. Cu-30Ni clad specimen showed higher ultimate tensile strength but lower yield strength and percentage elongation as compared to the C71500 substrate. DMD Cu-30Ni clad/C71500 substrate specimen showed the worst mechanical properties. The corrosion resistance of the specimens was found to decrease in the order DMD Cu-30Ni clad, half-and-half DMD Cu

  18. 7 CFR 2902.44 - Corrosion preventatives.

    Science.gov (United States)

    2010-01-01

    ... 7 Agriculture 15 2010-01-01 2010-01-01 false Corrosion preventatives. 2902.44 Section 2902.44... Items § 2902.44 Corrosion preventatives. (a) Definition. Products designed to prevent the deterioration (corrosion) of metals. (b) Minimum biobased content. The preferred procurement product must have a...

  19. 49 CFR 193.2625 - Corrosion protection.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Corrosion protection. 193.2625 Section 193.2625...: FEDERAL SAFETY STANDARDS Maintenance § 193.2625 Corrosion protection. (a) Each operator shall determine which metallic components could, unless corrosion is controlled, have their integrity or...

  20. Deposition of SiOx on Metal Surface with a DBD Plasma Gun at Atmospheric Pressure for Corrosion Prevention

    Institute of Scientific and Technical Information of China (English)

    HAN Erli; CHEN Qiang; ZHANG Yuefei; CHEN Fei; GE Yuanjing

    2007-01-01

    In this study,SiOx films were deposited by a dielectric barrier discharge(DBD)plasma gun at an atmospheric pressure.The relationship of the film structures with plasma powers Was investigated by Fourier transform infrared spectroscopy(FTIR),and scanning electron microscope(SEM).It was shown that an uniform and cross-linking structure film was formed by the DBD gun.As an application,the SiOx films were deposited on a carbon steel surface for the anti-corrosion purpose.The experiment was carried out in a 0.1 M NaC1 solution.It Was found that a very good anti-corrosive property was obtained,i.e.,the corrosion rate Was decreased c.a.15 times in 5% NaC1 solution compared to the non-SiOx coated steel,as detected by the potentiodynamic polarization measurement.

  1. Solutions of corrosion Problems in advanced Technologies

    DEFF Research Database (Denmark)

    Montgomery, Melanie; Karlsson, Asger

    1999-01-01

    Austenitic and ferritic steels were exposed in the superheater area of a straw-fired CHP plant. The specimens were exposed for 1400 hours at 450-600°C. The rate of corrosion was assessed based on unattacked metal remaining. The corrosion products and course of corrosion for the various steel types...... were investigated using light optical and scanning electron microscopy. The ferritic steels suffered from corrosion mainly via material loss. The austenitic steels suffered from predominantly selective corrosion resulting in chromium depletion from the alloy. A clear trend was observed that selective...... corrosion increased with increasing chromium content of the alloy....

  2. Corrosion and oxidation properties of the refractory (Ni{sub 8}Nb{sub 5}){sub 99.8}Sb{sub 0.2} bulk metallic glass

    Energy Technology Data Exchange (ETDEWEB)

    Lu, J; Zhang, J; Shek, C, E-mail: junxialu2@student.cityu.edu.h [Department of Physics and Materials Science, City University of Hong Kong (Hong Kong)

    2009-01-01

    Bulk metallic glass (BMG) with high corrosion resistance and high oxidation resistance was synthesized in the Ni-Nb-Sb system with the diameter of 3mm. The glass transition temperature (T{sub g}), the reduced glass transition temperature (T{sub rg}=T{sub g}/T{sub l}) and supercooled liquid span (DELTAT{sub x}) are 873K, 0.59 and 54K, respectively. These thermal data indicate that this kind of Ni-based glass can maintain its stable amorphous state and resist crystallization in a rather wide temperature region. Electrochemical measurements indicate that it shows high corrosion resistance in aggressive hydrochloric acid solution with 1N and 6N concentration, respectively, at room temperature. Surface forms stable passive film and presents low current density. The oxidation kinetics follows a parabolic rate law at 853K. The x-ray diffraction pattern showed that the oxide layer is composed of Nb{sub 2}O{sub 5}, Ni{sub 3}Nb and metallic Ni. The oxide surface morphologies showed that a layer of compact oxide film formed, which shows no obvious grain boundary.

  3. Corrosion and oxidation properties of the refractory (Ni8Nb5)99.8Sb0.2 bulk metallic glass

    Science.gov (United States)

    Lu, J.; Zhang, J.; Shek, C.

    2009-01-01

    Bulk metallic glass (BMG) with high corrosion resistance and high oxidation resistance was synthesized in the Ni-Nb-Sb system with the diameter of 3mm. The glass transition temperature (Tg), the reduced glass transition temperature (Trg=Tg/Tl) and supercooled liquid span (ΔTx) are 873K, 0.59 and 54K, respectively. These thermal data indicate that this kind of Ni-based glass can maintain its stable amorphous state and resist crystallization in a rather wide temperature region. Electrochemical measurements indicate that it shows high corrosion resistance in aggressive hydrochloric acid solution with 1N and 6N concentration, respectively, at room temperature. Surface forms stable passive film and presents low current density. The oxidation kinetics follows a parabolic rate law at 853K. The x-ray diffraction pattern showed that the oxide layer is composed of Nb2O5, Ni3Nb and metallic Ni. The oxide surface morphologies showed that a layer of compact oxide film formed, which shows no obvious grain boundary.

  4. Self-assembly of cobalt-centered metal organic framework and multiwalled carbon nanotubes hybrids as a highly active and corrosion-resistant bifunctional oxygen catalyst

    Science.gov (United States)

    Fang, Yiyun; Li, Xinzhe; Li, Feng; Lin, Xiaoqing; Tian, Min; Long, Xuefeng; An, Xingcai; Fu, Yan; Jin, Jun; Ma, Jiantai

    2016-09-01

    Metal organic frameworks (MOF) derived carbonaceous materials have emerged as promising bifunctional oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) catalysts for electrochemical energy conversion and storage. But previous attempts to overcome the poor electrical conductivity of MOFs hybrids involve a harsh high-template pyrolytic process to in situ form carbon, which suffer from extremely complex operation and inevitable carbon corrosion at high positive potentials when OER is operated. Herein, a self-assembly approach is presented to synthesize a non-precious metal-based, high active and strong durable Co-MOF@CNTs bifunctional catalyst for OER and ORR. CNTs not only improve the transportation of the electrons but also can sustain the harsh oxidative environment of OER without carbon corrosion. Meanwhile, the unique 3D hierarchical structure offers a large surface area and stable anchoring sites for active centers and CNTs, which enables the superior durability of hybrid. Moreover, a synergistic catalysis of Co(II), organic ligands and CNTs will enhance the bifunctional electrocatalytic performance. Impressively, the hybrid exhibits comparable OER and ORR catalytic activity to RuO2 and 20 wt% Pt/C catalysts and superior stability. This facile and versatile strategy to fabricating MOF-based hybrids may be extended to other electrode materials for fuel cell and water splitting applications.

  5. Characterization, leachability and valorization through combustion of residual chars from gasification of coals with pine.

    Science.gov (United States)

    Galhetas, Margarida; Lopes, Helena; Freire, Márcia; Abelha, Pedro; Pinto, Filomena; Gulyurtlu, Ibrahim

    2012-04-01

    This paper presents the study of the combustion of char residues produced during co-gasification of coal with pine with the aim of characterizing them for their potential use for energy. These residues are generally rich in carbon with the presence of other elements, with particular concern for heavy metals and pollutant precursors, depending on the original fuel used. The evaluation of environmental toxicity of the char residues was performed through application of different leaching tests (EN12457-2, US EPA-1311 TCLP and EA NEN 7371:2004). The results showed that the residues present quite low toxicity for some of pollutants. However, depending on the fuel used, possible presence of other pollutants may bring environmental risks. The utilization of these char residues for energy was in this study evaluated, by burning them as a first step pre-treatment prior to landfilling. The thermo-gravimetric analysis and ash fusibility studies revealed an adequate thermochemical behavior, without presenting any major operational risks. Fluidized bed combustion was applied to char residues. Above 700°C, very high carbon conversion ratios were obtained and it seemed that the thermal oxidation of char residues was easier than that of the coals. It was found that the char tendency for releasing SO(2) during its oxidation was lower than for the parent coal, while for NO(X) emissions, the trend was observed to increase NO(X) formation. However, for both pollutants the same control techniques might be applied during char combustion, as for coal. Furthermore, the leachability of ashes resulting from the combustion of char residues appeared to be lower than those produced from direct coal combustion.

  6. 纯聚脲技术应用于金属腐蚀防护的技术优势及展望%Technical Advantages and Prospects of Pure Polyurea Technology Applied in Metal Corrosion Protection

    Institute of Scientific and Technical Information of China (English)

    高金岗; 李晶; 黄微波; 何鑫; 陈凯华

    2014-01-01

    Several important metal corrosion mechanism were introduced. The metal corrosion protection principle of isolation,corrosion inhibitor and electrochemical protection etc. and the application situation were reviewed. The definition of pure polyurea and the technology advantage of pure polyurea technology applied in the metal corrosion protection were expounded. The applicaton technology point of the pure polyurea in the process of metal corrosion protection was introduced. It pointed out that pure polyurea technology had absolute advantages to deal with various complex environment of metal corrosion and would have more extensive application prospect in the future.%介绍了几种重要的金属腐蚀机理,并综述了隔离法、缓蚀剂法、电化学保护法等几种常见的金属腐蚀防护方法的原理以及应用情况。重点阐述了纯聚脲的定义及其应用于金属腐蚀防护的技术优势,并介绍了金属腐蚀防护过程中纯聚脲的施工工艺要领。指出纯聚脲技术对于应对各种复杂的金属腐蚀环境具有绝对优势,在未来金属腐蚀防护领域中将有更加广阔的应用前景。

  7. Automated methods of corrosion measurement

    DEFF Research Database (Denmark)

    Andersen, Jens Enevold Thaulov; Bech-Nielsen, Gregers; Reeve, John Ch

    1997-01-01

    Measurements of corrosion rates and other parameters connected with corrosion processes are important, first as indicators of the corrosion resistance of metallic materials and second because such measurements are based on general and fundamental physical, chemical, and electrochemical relations....... Hence improvements and innovations in methods applied in corrosion research are likeliy to benefit basic disciplines as well. A method for corrosion measurements can only provide reliable data if the beckground of the method is fully understood. Failure of a method to give correct data indicates a need...... to revise assumptions regarding the basis of the method, which sometimes leads to the discovery of as-yet unnoticed phenomena. The present selection of automated methods for corrosion measurements is not motivated simply by the fact that a certain measurement can be performed automatically. Automation...

  8. Automated methods of corrosion measurement

    DEFF Research Database (Denmark)

    Andersen, Jens Enevold Thaulov; Bech-Nielsen, Gregers; Reeve, John Ch

    1997-01-01

    Measurements of corrosion rates and other parameters connected with corrosion processes are important, first as indicators of the corrosion resistance of metallic materials and second because such measurements are based on general and fundamental physical, chemical, and electrochemical relations....... Hence improvements and innovations in methods applied in corrosion research are likeliy to benefit basic disciplines as well. A method for corrosion measurements can only provide reliable data if the beckground of the method is fully understood. Failure of a method to give correct data indicates a need...... to revise assumptions regarding the basis of the method, which sometimes leads to the discovery of as-yet unnoticed phenomena. The present selection of automated methods for corrosion measurements is not motivated simply by the fact that a certain measurement can be performed automatically. Automation...

  9. Corrosion problems and solutions in oil refining and petrochemical industry

    CERN Document Server

    Groysman, Alec

    2017-01-01

    This book addresses corrosion problems and their solutions at facilities in the oil refining and petrochemical industry, including cooling water and boiler feed water units. Further, it describes and analyzes corrosion control actions, corrosion monitoring, and corrosion management. Corrosion problems are a perennial issue in the oil refining and petrochemical industry, as they lead to a deterioration of the functional properties of metallic equipment and harm the environment – both of which need to be protected for the sake of current and future generations. Accordingly, this book examines and analyzes typical and atypical corrosion failure cases and their prevention at refineries and petrochemical facilities, including problems with: pipelines, tanks, furnaces, distillation columns, absorbers, heat exchangers, and pumps. In addition, it describes naphthenic acid corrosion, stress corrosion cracking, hydrogen damages, sulfidic corrosion, microbiologically induced corrosion, erosion-corrosion, and corrosion...

  10. Development of hydrogen oxidizing bacteria using hydrogen from radiolysis or metal corrosion; Developpement de populations microbiennes oxydant l'hydrogene produit par radiolyse ou par corrosion des metaux

    Energy Technology Data Exchange (ETDEWEB)

    Libert, M.F.; Sellier, R.; Marty, V.; Camaro, S. [CEA Cadarache, Dept. d' Entreposage et de Stockage des Dechets (DCC/DESD/SEP), 13 - Saint-Paul-lez-Durance (France)

    2000-07-01

    The effect of many parameters need to be studied to characterize the long term behavior of nuclear waste in a deep repository. These parameters concern the chemical effects, radiolytic effects, mechanical properties, water composition, and microbiological activity. To evaluate microbial activity in such an environment, work was focused on an inventory of key nutrients (C, H, 0, N, P, S) and energy sources required for bacterial growth. The production of hydrogen in the nuclear waste environment leads to the growth of hydrogen oxidizing bacteria, which modify the gas production balance. A deep repository containing bituminized waste drums implies several sources of hydrogen: - water radiolysis; -corrosion of metal containers; - radiolysis of the embedding matrix (bitumen). Two deep geological disposal conditions leading to H{sub 2} production in a bituminized nuclear waste environment were simulated in the present study: - H{sub 2} production by iron corrosion under anaerobic conditions was simulated by adding 10% of H{sub 2} in the atmosphere; - H{sub 2} production by radiolysis of bitumen matrix was approached by subjecting this material to external gamma irradiation with a dose rate near real conditions (6 Gy/h). The presence of dissolved H{sub 2} in water allows the growth of hydrogen oxidizing bacteria leading to: - CO{sub 2} and N{sub 2} production; - H{sub 2} consumption; - lower NO{sub 3}{sup -} concentration caused by reduction to nitrogen. In the first case, hydrogen consumption is limited by the NO{sub 3}{sup -} release rate from the bitumen matrix. In the second case, however, under gamma radiation at a low dose rate, hydrogen production is weak, and the hydrogen is completely consumed by microorganisms. Knowledge about these hydrogen oxidizing bacteria is just beginning to emerge. Heterotrophic denitrifying bacteria adapt well to hydrogen metabolism (autotrophic metabolism) by oxidizing H{sub 2} instead of hydrocarbons. (authors)

  11. Diffusion Coatings as Corrosion Inhibitors

    Science.gov (United States)

    Ivanov, Radoslav; Ignatova-Ivanova, Tsveteslava

    2016-03-01

    Corrosion is the cause of irretrievable loss of huge amounts of metals and alloys. The harmful effects of corrosion can be reduced significantly by applying appropriate methods of corrosion protection. One method to protect metals against corrosion is the formation of diffusion coatings on them. High corrosion resistance is typical for the boride diffusion layers. Aluminothermy is one of the main methods for diffusion saturation of the surface of metal products with various elements, including boron, and under certain conditions with aluminum, too. Samples of steel 45 were put to aluminothermic diffusion saturation with boron in a pressurized steel container at a temperature of 1100K, for 6 hours in powdered aluminothermic mixtures. The content of B2O3 in the starting mixtures decreased from the optimum - 20% to 0%, and the content of Al and the activator - (NH4)2.4BF3 is constant, respectively 7% and 0.5%. Al2O3 was used as filler. The borided samples were tested for corrosion resistance in 10% HCl for 72 hours. The results show that their corrosion resistance depends on the composition of the starting saturating mixture (mainly on the content of B2O3), and respectively on the composition, structure, thickness and degree of adhesion of the layer to the metal base.

  12. Diffusion Coatings as Corrosion Inhibitors

    Directory of Open Access Journals (Sweden)

    Ivanov Radoslav

    2016-03-01

    Full Text Available Corrosion is the cause of irretrievable loss of huge amounts of metals and alloys. The harmful effects of corrosion can be reduced significantly by applying appropriate methods of corrosion protection. One method to protect metals against corrosion is the formation of diffusion coatings on them. High corrosion resistance is typical for the boride diffusion layers. Aluminothermy is one of the main methods for diffusion saturation of the surface of metal products with various elements, including boron, and under certain conditions with aluminum, too. Samples of steel 45 were put to aluminothermic diffusion saturation with boron in a pressurized steel container at a temperature of 1100K, for 6 hours in powdered aluminothermic mixtures. The content of В2О3 in the starting mixtures decreased from the optimum - 20% to 0%, and the content of Al and the activator - (NH42.4BF3 is constant, respectively 7% and 0.5%. Al2O3 was used as filler. The borided samples were tested for corrosion resistance in 10% HCl for 72 hours. The results show that their corrosion resistance depends on the composition of the starting saturating mixture (mainly on the content of В2О3, and respectively on the composition, structure, thickness and degree of adhesion of the layer to the metal base.

  13. Long term immersion corrosion tests on metal-PCM pairs used for latent heat storage in the 24 to 29 C temperature range

    Energy Technology Data Exchange (ETDEWEB)

    Cabeza, L.F.; Roca, J.; Noguees, M. [Universitat de Lleida, Jaume II, 69, 25001 Lleida (Spain); Mehling, H.; Hiebler, S. [Bavarian Center for Applied Energy Research, Div. of Energy Conversion and Storage, Walther-Meissner-Str. 6, 85748 Garching (Germany)

    2005-01-01

    Phase Change Materials (PCMs) can be used for heating and cooling in buildings with two applications in mind. First, using natural heat and cold sources, that is solar energy for heating or night cold for cooling. Second, using manmade heat or cold sources more efficiently. In any case, storage of heat or cold with PCMs is necessary to match availability and demand with respect to time and also with respect to power. Depending on where and how the PCM is integrated, PCMs with different melting points are applied. Currently, there is a lack of commercial PCMs in the lower temperature range, that is between 5 and 29 C. The research to develop such materials is bringing new PCMs to the market, but they should be tested before application. Their corrosion behaviour is one of the aspects to be considered. In the present work, we tested the corrosion resistance of five commercial metals in contact with PCMs with a melting temperature in the range of 5 to 29 C in experiments with a duration up to 500 days. The PCMs were a commercial one, TH29 from TEAP (Australia), with a chemical composition of CaCl{sub 2}.6H{sub 2}O and an unknown nucleator, and the mixture of this material with MgCl{sub 2}.6H{sub 2}O (2:1wt%) to obtain a new PCM with melting temperature around 23 C. The main conclusions to be taken were that aluminum and steel should not be used in combination with these PCMs, but all the other metals have shown no problems. Maybe, only the fact that stainless steel can produce some orange precipitate, together with former literature recommendations to avoid the use of this metal, should be highlighted. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  14. The leachability of carbon-14-labelled 3,4-benzopyrene from coal ash into aqueous systems

    NARCIS (Netherlands)

    Besemer, A.C.; Kanij, J.

    1984-01-01

    The leachability of polycyclic aromatic hydrocarbons from coal ash into aqueous systems was studied. Carbon-14-labeled 3,4-Benzopyrene (BaP) was deposited on coal fly ash by adsorption from the liquid phase in quantities of about 10 ??g/g ash. After a thermal treatment in air at 120??C for 2 hours t

  15. The leachability of carbon-14-labelled 3,4-benzopyrene from coal ash into aqueous systems

    NARCIS (Netherlands)

    Besemer, A.C.; Kanij, J.

    1984-01-01

    The leachability of polycyclic aromatic hydrocarbons from coal ash into aqueous systems was studied. Carbon-14-labeled 3,4-Benzopyrene (BaP) was deposited on coal fly ash by adsorption from the liquid phase in quantities of about 10 ??g/g ash. After a thermal treatment in air at 120??C for 2 hours

  16. A Study of Magnesium-Base Metallic Systems and Development of Principles for Creation of Corrosion-Resistant Magnesium Alloys

    Science.gov (United States)

    Mukhina, I. Yu.

    2014-11-01

    The effect of 26 alloying elements on the corrosion resistance of high-purity magnesium in a 0.5-n solution of sodium chloride and in a humid atmosphere (0.005 n) is studied. The Mg - Li, Mg - Ag, Mg - Zn, Mg - Cu, Mg - Gd, Mg - Al, Mg - Zr, Mg - Mn and other binary systems, which present interest as a base for commercial or perspective castable magnesium alloys, are studied. The characteristics of corrosion resistance of the binary alloys are analyzed in accordance with the group and period of the Mendeleev's periodic law. The roles of the electrochemical and volume factors and of the factor of the valence of the dissolved element are determined.

  17. Layer texture of hot-rolled BCC metals and its significance for stress-corrosion cracking of main gas pipelines

    Science.gov (United States)

    Perlovich, Yu. A.; Isaenkova, M. G.; Krymskaya, O. A.; Morozov, N. S.

    2016-10-01

    Based on data of X-ray texture analysis of hot-rolled BCC materials it was shown that the layerwise texture inhomogeneity of products is formed during their manufacturing. The effect can be explained by saturation with interstitial impurities of the surface layer, resulting in dynamical deformation aging (DDA). DDA prevents the dislocation slip under rolling and leads to an increase of lattice parameters in the external layer. The degree of arising inhomogeneity correlates with the tendency of hot-rolled sheets and obtained therefrom tubes to stress-corrosion cracking under exploitation, since internal layers have a compressive effect on external layers, and prevents opening of corrosion cracks at the tube surface.

  18. Immersion corrosion tests on metal-salt hydrate pairs used for latent heat storage in the 48 to 58 C temperature range

    Energy Technology Data Exchange (ETDEWEB)

    Cabeza, L.F.; Roca, J.; Nogues, M. [Universitat de Lleida, Centre de Recerca en Energia Aplicada, Jaume II, 69, 25001 Lleida (Spain); Mehling, H.; Hiebler, S. [Bavarian Center for Applied Energy Research, Div. of Energy Conversion and Storage, Walther-Meissner-Str. 6, 85748 Garching (Germany)

    2002-12-01

    Efficient energy storage is one of the biggest problems facing alternative energy technologies. In whatever form the energy is stored, an alternative energy system usually requires a storage buffer between carrying energy input and the varying energy demand regime at the output end of the system. A method of energy storage is the use of the latent heat from Phase Change Materials (PCMs), for example salt hydrates. In this paper we tested the corrosion resistance of five commercial metals (aluminum, brass, copper, steel and stainless steel) in contact with two salt hydrates, commonly used as PCM, with a melting temperature in the range of 48 to 58 C (sodium acetate trihydrate and sodium thiosulfate pentahydrate) in experiments with a duration up to 70 days. The results demonstrated that brass and copper should be avoided when sodium acetate trihydrate is used in long term applications, but aluminum, steel and stainless steel can be used without problem. When the salt hydrate used is sodium thiosulfate pentahydrate, brass and copper should not be used in any case, aluminum and stainless steel can be used, and steel in contact with graphite should be monitored because corrosion could appear after some time of use. (Abstract Copyright [2002], Wiley Periodicals, Inc.)

  19. Slurry Chemical Corrosion and Galvanic Corrosion during Copper Chemical Mechanical Polishing

    Science.gov (United States)

    Kondo, Seiichi; Sakuma, Noriyuki; Homma, Yoshio; Ohashi, Naofumi

    2000-11-01

    Copper (Cu) corrosion during chemical mechanical polishing (CMP) was controlled in order to improve the Cu damascene interconnect process. Slurry chemical corrosion was found to be enhanced when the slurry was diluted by deionized (DI) water during rinsing just after CMP@. Since the corrosion inhibitor, benzotriazole (BTA), reduces the Cu removal rate, adding it to the rinse solution prevents chemical corrosion more effectively than adding it to the slurry. On the other hand, galvanic corrosion occurs at the interface between Cu and the barrier metal, and it can be prevented by selecting appropriate barrier metals. Because the difference between the electrochemical potentials of Cu and the barrier metal is small in the slurry, refractory metals such as Ta, TaN, and TiN were found to be appropriate barrier metals. On the other hand, W, WN, and Ti have large potential differences, so galvanic corrosion was clearly observed when Cu/W damascene interconnects were fabricated.

  20. Recent Natural Corrosion Inhibitors for Mild Steel: An Overview

    Directory of Open Access Journals (Sweden)

    Marko Chigondo

    2016-01-01

    Full Text Available Traditionally, reduction of corrosion has been managed by various methods including cathodic protection, process control, reduction of the metal impurity content, and application of surface treatment techniques, as well as incorporation of suitable alloys. However, the use of corrosion inhibitors has proven to be the easiest and cheapest method for corrosion protection and prevention in acidic media. These inhibitors slow down the corrosion rate and thus prevent monetary losses due to metallic corrosion on industrial vessels, equipment, or surfaces. Inorganic and organic inhibitors are toxic and costly and thus recent focus has been turned to develop environmentally benign methods for corrosion retardation. Many researchers have recently focused on corrosion prevention methods using green inhibitors for mild steel in acidic solutions to mimic industrial processes. This paper provides an overview of types of corrosion, corrosion process, and mainly recent work done on the application of natural plant extracts as corrosion inhibitors for mild steel.

  1. Effect of surface morphology on atmospheric corrosion behaviour of Fe-based metallic glass, Fe67Co18Si14B1

    Indian Academy of Sciences (India)

    B Vishwanadh; R Balasubramaniam; D Srivastava; G K Dey

    2008-08-01

    The nature of atmospheric corrosion behaviour of an as-cast metallic glass, Fe67Co18Si1B14 ribbon, was evaluated. The wheel side surface of the ribbon was more corroded than the air side surface, due to the higher density of air pockets present. The phases present in atmospheric rust were analysed by X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR) to be goethite, lepidocrocite, magnetite, cobalt oxide and cobalt hydroxide phases. Goethite and lepidocrocite were in amorphous form. The nature of rusting was understood by scanning electron microscopy (SEM). Nucleation of rust started at preferred locations on the surface and grew along the surface in certain directions.

  2. Current Status of Research on Corrosion of Metallic Materials Beneath Insulation Coat%保温层下金属材料腐蚀的研究现状

    Institute of Scientific and Technical Information of China (English)

    姜莹洁; 巩建鸣; 唐建群

    2011-01-01

    综述了保温层下腐蚀(CUI)的研究状况,围绕CUI机理和影响因素展开.重点归纳和阐明了针对CUI问题开展的研究,包括目前的主要研究成果、CUI实验模拟以及检测技术.%The research on corrosion metallic materials beneath insulation(GUI) coat is summarized in this paper.The mechanism and influential factors about CUI are discussed in detail.The recent research progress of CUI is emphasized,including the main research results,experimental simulation and detection technology about CUI.

  3. Corrosion Engineering.

    Science.gov (United States)

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  4. Research into processes of production of hydrides of materials containing rare-earth metals and their corrosion

    Science.gov (United States)

    Sofronov, V. L.; Kartashov, E. Y.; Molokov, P. B.; Zhiganov, A. N.; Kalaev, M. E.

    2017-01-01

    Production of permanent magnets on basis of rare earth elements (REE) is implemented by means of powder metallurgy, therefore a technologically important operation is the multistage mechanical crushing of materials to the extent of domains. The promising technique of crushing of magnetic materials is their consistent hydrogenation-dehydrogenation that allows obtaining nano-dispersed powders which are stable enough in air. Hydrogenation apparatuses, as opposed to conventional grinding machines, do not comprise motion works and their producing capacity is much higher. Hydrogenation process does not require any additional preparation of materials and it excludes undermilling and overmilling as well as material oxidation. The paper presents the results of investigation on the temperature effect on the hydrogenation process of Nd-Fe alloys. The study results on the corrosion stability of ligature hydrides under various conditions are also given. Kinetic parameters of the hydrogenation process of ligatures are determined. The phase composition of corrosion products is detected. Guidelines on hydride powder storage are given.

  5. Corrosion sensor

    Science.gov (United States)

    Glass, Robert S.; Clarke, Jr., Willis L.; Ciarlo, Dino R.

    1994-01-01

    A corrosion sensor array incorporating individual elements for measuring various elements and ions, such as chloride, sulfide, copper, hydrogen (pH), etc. and elements for evaluating the instantaneous corrosion properties of structural materials. The exact combination and number of elements measured or monitored would depend upon the environmental conditions and materials used which are subject to corrosive effects. Such a corrosion monitoring system embedded in or mounted on a structure exposed to the environment would serve as an early warning system for the onset of severe corrosion problems for the structure, thus providing a safety factor as well as economic factors. The sensor array is accessed to an electronics/computational system, which provides a means for data collection and analysis.

  6. Recent Natural Corrosion Inhibitors for Mild Steel: An Overview

    OpenAIRE

    Marko Chigondo; Fidelis Chigondo

    2016-01-01

    Traditionally, reduction of corrosion has been managed by various methods including cathodic protection, process control, reduction of the metal impurity content, and application of surface treatment techniques, as well as incorporation of suitable alloys. However, the use of corrosion inhibitors has proven to be the easiest and cheapest method for corrosion protection and prevention in acidic media. These inhibitors slow down the corrosion rate and thus prevent monetary losses due to metalli...

  7. NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

    Science.gov (United States)

    Calle, Luz Marina

    2015-01-01

    The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in North America. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the highly corrosive hydrochloric acid (HCl) generated by the solid rocket boosters (SRBs). Numerous failures at the launch pads are caused by corrosion. The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. NASA has over fifty years of experience dealing with unexpected failures caused by corrosion and has developed expertise in corrosion control in the launch and other environments. The Corrosion Technology Laboratory at KSC evolved, from what started as an atmospheric exposure test site near NASAs launch pads, into a capability that provides technical innovations and engineering services in all areas of corrosion for NASA, external partners, and customers.This paper provides a chronological overview of NASAs role in anticipating, managing, and preventing corrosion in highly corrosive environments. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

  8. The Product Quality Research Institute (PQRI) Leachables and Extractables Working Group Initiatives for Parenteral and Ophthalmic Drug Product (PODP).

    Science.gov (United States)

    Paskiet, Diane; Jenke, Dennis; Ball, Douglas; Houston, Christopher; Norwood, Daniel L; Markovic, Ingrid

    2013-01-01

    The Product Quality Research Institute (PQRI) is a non-profit consortium of organizations working together to generate and share timely, relevant, and impactful information that advances drug product quality and development. The collaborative activities of PQRI participants have, in the case of orally inhaled and nasal drug products (OINDPs), resulted in comprehensive and widely-accepted recommendations for leachables assessments to help ensure patient safety with respect to this class of packaged drug products. These recommendations, which include scientifically justified safety thresholds for leachables, represent a significant milestone towards establishing standardized approaches for safety qualification of leachables in OINDP. To build on the success of the OINDP effort, PQRI's Parenteral and Ophthalmic Drug Products (PODP) Leachables and Extractables Working Group was formed to extrapolate the OINDP threshold concepts and best practice recommendations to other dosage forms with high concern for interaction with packaging/delivery systems. This article considers the general aspects of leachables and their safety assessment, introduces the PODP Work Plan and initial study Protocol, discusses the laboratory studies being conducted by the PODP Chemistry Team, outlines the strategy being developed by the PODP Toxicology Team for the safety qualification of PODP leachables, and considers the issues associated with application of the safety thresholds, particularly with respect to large-volume parenterals. Lastly, the unique leachables issues associated with biologics are described. The Product Quality Research Institute (PQRI) is a non-profit consortium involving industry organizations, academia, and regulatory agencies that together provide recommendations in support of regulatory guidance to advance drug product quality. The collaborative activities of the PQRI Orally Inhaled and Nasal Drug Products Leachables and Extractables Working Group resulted in a

  9. 压电晶片传感器监测金属薄板的腐蚀%Corrosion damage detection of a metal sheet with piezoelectric wafer active sensors

    Institute of Scientific and Technical Information of China (English)

    魏勤; 颜信全; 周武波; 袁嫒

    2011-01-01

    激励压电晶片传感器产生Lamb波并用于监测金属板材的腐蚀,由信号的相关系数表征腐蚀对在板中Lamb波传播特性的影响.实验结果表明在Lamb波模态中A0模式受腐蚀影响大,适合用于监测金属的腐蚀.Lamb波通过腐蚀区域后由于频散以及信号幅度和相位的变化对采集的损伤信号与健康状态信号的相关系数有影响.在腐蚀区域直径一定的情况下,对应的相关系数并不随腐蚀深度的增加而单调递减;在腐蚀深度一定时,相关系数随腐蚀区域直径增加而单调递减.%Lamb waves excited by piezoelectric wafer active sensors are applied to detect corrosion damage of a metal sheet. The influences of the Lamb waves are analyzed by signal correlation coefficient between the signals of health state and corrosion state. The results indicate that, Ao mode of the Lamb wave is affected by the corrosion degradation. The Ao Lamb wave is good for corrosion detection. Furthermore, the correlation coefficients are monotonic decreasing with the increasing corrosion area when corrosion depth is fixed. However, when the corrosion depth is gradually deep from surface to bottom, the coefficients decrease firstly and then increase.

  10. Cracking and corrosion recovery boiler

    Energy Technology Data Exchange (ETDEWEB)

    Suik, H. [Tallinn Technical University, Horizon Pulp and Paper, Tallinn (Estonia)

    1998-12-31

    The corrosion of heat surfaces and the cracking the drums are the main problems of the recovery boiler. These phenomena have been appeared during long-term operation of boiler `Mitsubishi - 315` erected at 1964. Depth of the crack is depending on the number of shutdowns and on operation time. Corrosion intensity of different heat surfaces is varying depend on the metal temperature and the conditions at place of positioning of tube. The lowest intensity of corrosion is on the bank tubes and the greatest is on the tubes of the second stage superheater and on the tubes at the openings of air ports. (orig.) 5 refs.

  11. Corrosion-resistant coating development

    Energy Technology Data Exchange (ETDEWEB)

    Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  12. 变电站常用金属的大气腐蚀行为及其防护%Atmospheric Corrosion of Common Metals Used in Transformer Substation and Protection Measures

    Institute of Scientific and Technical Information of China (English)

    杨大宁; 汪川; 王振尧; 符传福; 潘辰

    2016-01-01

    This paper reviewed the types of atmospheric corrosion of common metals used in transformer substations and current status of researches on these corrosions. As to stainless steel, aluminum and aluminum alloy, Cl-in marine atmosphere would lead to crack of passivation coating and pitting would occur when Cl- concentration passes the critical concentration [Cl-]pit. As to copper and copper alloy, the corrosion effect of SO2 is obvious. As to zinc and zinc alloy, Cl- enhances the electrical conductivity of surface liquid film, thus aggravating the corrosion. In conclusion, high wetting time and high Cl- concentration are main causes for atmospheric corrosion of coastal transformer substation.%综述了变电站常用金属的腐蚀类型及研究现状.对于不锈钢、铝及铝合金,海洋大气中的Cl-引起钝化膜破裂,当其浓度超过临界浓度[Cl-]pit,发生点蚀.对于铜及铜合金,工业大气中的SO2腐蚀作用极为明显.对于锌及锌合金,Cl-增强表面薄液膜的导电性从而加剧其腐蚀.因此,高润湿时间和高Cl-是滨海变电站大气腐蚀的主要原因.

  13. Investigation on microstructural, anti-corrosion and mechanical properties of doped Zn–Al–SnO{sub 2} metal matrix composite coating on mild steel

    Energy Technology Data Exchange (ETDEWEB)

    Fayomi, O.S.I., E-mail: ojosundayfayomi3@gmail.com [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, P.M.B. X680, Pretoria (South Africa); Department of Mechanical Engineering, Covenant University, P.M.B 1023, Ota, Ogun State (Nigeria); Popoola, A.P.I. [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, P.M.B. X680, Pretoria (South Africa); Aigbodion, V.S. [Department of Metallurgical and Materials Engineering, University of Nigeria, Nsukka (Nigeria)

    2015-02-25

    Highlights: • Properties of nanocomposite Zn–Al coating containing SnO{sub 2} nanoparticles. • The morphology and structure of the coating were analysed. • The anticorrosion activities of the coating prepared. • The mechanical properties were found to improve with the amount of the SnO{sub 2} embedded. - Abstract: In this study, the microstructural, mechanical and anti-corrosion properties of nanocomposite Zn–Al coating containing SnO{sub 2} nanoparticles prepared from sulphates electrolyte by electrodeposition on mild steel substrate was investigated. The morphologies of the coating were analysed using SEM/EDS, AFM Raman and X-ray diffraction. The anticorrosion behaviour of the coating prepared with different concentrations of SnO{sub 2} (7 and 13 g/L) and potential of (0.3 and 0.5 V) was examined in 3.65% NaCl solution by using linear polarization techniques. The wear and hardness properties of the coatings were performed under accelerated reciprocating dry sliding wear tests and diamond micro-hardness tester respectively. The results obtained showed that the incorporation of SnO{sub 2} in the plating bath brings an increase in corrosion resistance and mechanical properties of Zn–Al–SnO{sub 2} composite coatings. The SEM images showed a homogeneous grain structure and finer morphology of the coatings. The hardness values was found to improve with the amount of the SnO{sub 2} embedded into the Zn–Al metal deposit and effective deposition parameters.

  14. A risk-based approach to management of leachables utilizing statistical analysis of extractables.

    Science.gov (United States)

    Stults, Cheryl L M; Mikl, Jaromir; Whelehan, Oliver; Morrical, Bradley; Duffield, William; Nagao, Lee M

    2015-04-01

    To incorporate quality by design concepts into the management of leachables, an emphasis is often put on understanding the extractable profile for the materials of construction for manufacturing disposables, container-closure, or delivery systems. Component manufacturing processes may also impact the extractable profile. An approach was developed to (1) identify critical components that may be sources of leachables, (2) enable an understanding of manufacturing process factors that affect extractable profiles, (3) determine if quantitative models can be developed that predict the effect of those key factors, and (4) evaluate the practical impact of the key factors on the product. A risk evaluation for an inhalation product identified injection molding as a key process. Designed experiments were performed to evaluate the impact of molding process parameters on the extractable profile from an ABS inhaler component. Statistical analysis of the resulting GC chromatographic profiles identified processing factors that were correlated with peak levels in the extractable profiles. The combination of statistically significant molding process parameters was different for different types of extractable compounds. ANOVA models were used to obtain optimal process settings and predict extractable levels for a selected number of compounds. The proposed paradigm may be applied to evaluate the impact of material composition and processing parameters on extractable profiles and utilized to manage product leachables early in the development process and throughout the product lifecycle.

  15. Mechanisms of cell death induced by infusion sets leachables in in vitro experimental settings.

    Science.gov (United States)

    Kozlovskaya, Luba; Stepensky, David

    2015-01-30

    Leachable materials that are released from infusion sets during their use can induce local and systemic toxic effects. We studied the mechanisms and kinetics of cell death induced by infusion sets leachates in vitro using L-929 and bEnd. 3 cells. Changes in cell morphology and metabolic activity were determined using light microscopy and the MTT test, respectively. Detailed analysis of the mechanisms of cell death was performed using membrane integrity and caspases 3 and 7 activity tests, annexin V-FITC/7-AAD analysis by FACS, and DAPI nuclear staining followed by confocal microscopy. Infusion sets released toxic leachables and induced toxic effects. Latex flashball was the most toxic part of the studied infusion sets, and it potently induced cell oncosis via increased permeability of the cell membrane. Latex-induced decrease in cells metabolic activity and cell death were not accompanied by activation of caspases 3 and 7, changes in nuclear morphology, or substantial annexin V-FITC cell staining. Leachables from the tube part of the infusion sets were less toxic, and induced some biochemical changes without altering the cells morphology. Further studies are needed to reveal the in vivo toxicity of infusion sets and its correlation with the results of in vitro toxicity studies. Copyright © 2014 Elsevier B.V. All rights reserved.

  16. Analysis on Application of Zinc Spraying Anti-corrosion Technology in Hydraulic Metal Structure%浅析喷锌防腐技术在水工金属结构上的应用

    Institute of Scientific and Technical Information of China (English)

    张玉安

    2013-01-01

      Zinc spraying anti-corrosion technology is an anti -corrosion method similar to hot dip galvanized anti -corrosion effect.Specific requirements are as follows : sand spraying anti-rust work should be done well on the surface of hydraulic metal, thereby metallic luster can be exposed from the metal surface , and the surface is roughened.Then, the lead wires are melted and blown to the surface of hydraulic metal through compressed air method , thereby forming a zinc coating layer . Pores are filled on this basis; finally a composite layer can be formed to prevent further erosion .%  喷锌防腐技术是一种类似于热浸锌防腐蚀效果的防腐蚀方法。具体要求在水工金属的表面做好喷砂除锈工作,使金属表面露出金属光泽并打毛,然后将铅丝融化,最后通过压缩空气的方法将其吹附到水工金属的表面,形成一个锌涂层,在此基础上填充完毛细孔,最后形成复合层来防止进一步的侵蚀。

  17. Effects of Welding Processes on Microstructure and Corrosion Resistance of Weld Metal of Corrosion Resistant Ship Plate Steel DH36%焊接工艺对 DH36耐蚀船板钢焊缝金属组织与耐蚀性能的影响

    Institute of Scientific and Technical Information of China (English)

    隋志强; 齐彦昌; 王军丽; 马成勇

    2016-01-01

    Corrosion resistant ship plate steels DH36 were welded by using submerged-arc welding,flux cored wire CO 2 gas shielded welding and shielded metal arc welding processes,and then corrosion experiments were carried out in the simulated environment around bottom plates of cargo oil tanks,the effects of welding processes on microstructure and corrosion resistance of weld metals were studied.The results show that under three welding processes,microstructure of the weld metals consisted predominantly of acicular ferrite,ferrite side-plate and proeutectoid ferrite.Compared with shielded metal arc welding and gas shielded welding,the weld metal prepared by submerged-arc welding had the best corrosion resistance,this due to the decrease of proeutectoid ferrite caused by higher heat input.Under three welding processes,the size and distribution of inclusion in weld metal were similar,and there was no obvious difference in the effects of inclusion on corrosion property of weld metal.%分别采用埋弧焊、药芯焊丝 CO 2气体保护焊和焊条电弧焊工艺对 DH36耐蚀船板钢进行对接焊,然后在模拟油船货油舱下底板的腐蚀环境中进行腐蚀试验,研究了焊接工艺对焊缝金属组织和耐蚀性能的影响。结果表明:在3种焊接工艺下,焊缝金属的组织均主要由先共析铁素体、侧板条铁素体和针状铁素体组成;与焊条电弧焊和气体保护焊相比,采用埋弧焊得到的焊缝金属的耐蚀性能最优,这源于埋弧焊较高的热输入导致针状体素体数量减少;在三种焊接工艺下,焊缝金属中夹杂物的尺寸、分布均相似,它们对焊缝金属耐蚀性能的影响基本相同。

  18. 不同浸提剂pH对工业污水污泥中重金属浸出的影响%Experimental Study on Influence of pH Value of Extractant on the Leachability of Heavy Metals in Sewage Sludge Consist of Industrial Wastewater

    Institute of Scientific and Technical Information of China (English)

    黄浩

    2012-01-01

    The leaching tests of heavy metals in sewage sludge consist of industrial wastewater were conducted under different pH values of extractant by employing the "solid waste extraction procedure for leaching toxicity(GBS086.2-1997)" of China in the base of the contents of Zn, Gu, Pb, Cr, Mn, Ni elements. The results showed that the sludge with higher levels of Mn and Zn, followed by Cu and Ni, while the higher toxicity of Pb and Cr is low. The fractions of different elements in the sewage sludge have very different combination forms. The pH values of extraction agents have an important impact on the leaching of heavy metals in sewage sludge, in which the Zn, Mn, Ni, Cu leaching volume of the largest in the pH of 7 and Fe has a greater fluctuation. Different pH values of the leaching amount of metals have very different, which may be related with the process of adsorption/desorption, complexation/ dissociation and the dissolution/precipitation/co-precipitation and other factors, and their leaching mechanism requires further study.%在研究工业污水污泥中6种重金属(Zn、Cu、Pb、Cr、Mn、Ni)含量的基础上,应用固体废物浸出毒性的浸出方法(GB5086.2-1997)以不同pH值的浸提剂对污泥中重金属的浸出特性进行了实验研究。结果表明:污泥中Mn和Zn含量较高,其次为Cu和Ni,而毒性较大的Pb和Cr含量较低。浸提剂的pH对污泥中重金属的浸出具有重要的影响,其中污泥中的Zn、Mn、Ni、Cu最大浸出量在pH为7左右,而Fe则有较大的波动。不同pH值中金属的浸出量有很大的差异,这可能与浸提过程中的吸附一解吸过程、络合一解离过程和溶解一沉淀/共沉淀等因素有关。

  19. High Temperature Corrosion on Biodust Firing

    DEFF Research Database (Denmark)

    Okoro, Sunday Chukwudi

    The high content of alkali metals and chlorine in biomass gives rise to fouling/slagging and corrosion of heat exchange components, such as superheaters, in biomass fired power plants. Increasing the lifetime of these components, and in addition, preventing unwarranted plant shutdowns due...... to their failure, requires understanding of the complex corrosion mechanisms, as well as development of materials that are resistant to corrosion under biomass firing conditions, thereby motivating the current work. To understand the mechanisms of corrosion attack, comprehensive analysis of corrosion products...... was necessary. In the present work, two complementary methodologies based on analysis of cross sections and plan views were applied to achieve comprehensive characterization of corrosion products. The suitability of these methods for both laboratory scale and full scale corrosion investigations was demonstrated...

  20. CORROSION PROTECTION OF ALUMINUM

    Science.gov (United States)

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  1. 胜坨油田回注水系统金属腐蚀机理研究%Corrosion mechanism of metal in water injection system for Shengtuo Oilfield

    Institute of Scientific and Technical Information of China (English)

    孙立梅; 崔洁; 高国强; 卢建平; 岑瑗瑗; 刘超; 穆晓滨

    2016-01-01

    In order to lower corrosion rate of injection water and to improve injection water quality,an investigation on corrosion mechanism of metal was put forth based on analysis of attachments on metal slices and corrosive substances in injection water.The results showed that about 50% attachments(mass fraction)was water,11% ~33% was oil,and 11% ~38% was inorganic solid.Hydrochloric acid-soluble inorganic solid occupied 7% ~25%,which was made of corrosion products iron oxides (iron hydroxides),iron carbonate,and magnesium/calcium carbonate scales.There-fore,the corrosion was electrochemically induced by O2 and CO2 ,and under deposit corrosion also happened.The crude oil in injection water could accelerate corrosion indirectly.Crude oil attached to metal traps injection water to compose quiet environmental,where crystals of corrosion products and scales formed and grew up easily.Static corro-sion on metal slice produced FexSy crystals,while in flowing state,Fe2 + reacted with S2 - to form amorphous iron sulfur compounds,and only limited amount of SRB were found either in injection water or on metal slices,which showed that SRB was not the main corrosion factor.%为降低回注水腐蚀率、提升注水水质,以回注水系统中的金属试片为主要研究对象,研究了试片上附着物的组成,并结合回注水中可腐蚀因素讨论了金属腐蚀机理。结果表明,试片上的附着物中,水的质量分数为50%左右,原油的质量分数为11%~33%,无机固体的质量分数为11%~38%,盐酸可溶的无机固体的质量分数为7%~25%,主要为腐蚀产物铁(氢)氧化物与碳酸亚铁、结垢产物碳酸钙镁垢,这主要是由 O2与 CO2引起的电化学腐蚀造成的,且垢下腐蚀明显。污水中原油可以间接加速腐蚀:原油附着于金属表面将污水圈闭,形成静态腐蚀环境,有利于腐蚀结垢晶体形成。静态试片腐蚀产物中存在 FexSy 晶体

  2. Investigation of C-276 Weld Metal Corrosion Resistance after Cold Metal Transfer(CMT)Welding%C-276合金冷金属过渡焊接焊缝熔敷金属耐蚀性研究

    Institute of Scientific and Technical Information of China (English)

    闫宏伟; 谷文; 高殿宝; 莫文林

    2013-01-01

    C-276合金在氧化性和非氧化性酸中都具有很好的耐腐蚀性,所以在精对苯二甲酸(PTA)装置中应用较多。在化工容器设计时,虽然没有明确规定哪些场合使用复合板或堆焊,但是,考虑到堆焊层是铸造枝晶状奥氏体组织,复合板是轧制孪晶奥氏体组织,而且堆焊的热过程比复合的热过程复杂。以C-276钢板为参考,研究了C-276合金冷金属过渡(CMT)焊接焊缝熔敷金属的耐蚀性,供PTA装置制造厂参考。%C-276 alloy has good corrosion resistance in oxidizing and non-oxidizing acids,so it is wide-ly used in purified terephthalic acid(PTA)device.In the chemical vessel design,it does not specify the using of composite board or surfacing.Considering the surfacing layer microstructure is dendritic austen-ite,the composite board microstructure is twinned austenite,and the thermal process of welding is complex than that of composite.We have study C -276 weld metal corrosion resistance after cold metal transfer (CMT)welding,which is useful for PTA device fabrication.

  3. Graphene: corrosion-inhibiting coating.

    Science.gov (United States)

    Prasai, Dhiraj; Tuberquia, Juan Carlos; Harl, Robert R; Jennings, G Kane; Rogers, Bridget R; Bolotin, Kirill I

    2012-02-28

    We report the use of atomically thin layers of graphene as a protective coating that inhibits corrosion of underlying metals. Here, we employ electrochemical methods to study the corrosion inhibition of copper and nickel by either growing graphene on these metals, or by mechanically transferring multilayer graphene onto them. Cyclic voltammetry measurements reveal that the graphene coating effectively suppresses metal oxidation and oxygen reduction. Electrochemical impedance spectroscopy measurements suggest that while graphene itself is not damaged, the metal under it is corroded at cracks in the graphene film. Finally, we use Tafel analysis to quantify the corrosion rates of samples with and without graphene coatings. These results indicate that copper films coated with graphene grown via chemical vapor deposition are corroded 7 times slower in an aerated Na(2)SO(4) solution as compared to the corrosion rate of bare copper. Tafel analysis reveals that nickel with a multilayer graphene film grown on it corrodes 20 times slower while nickel surfaces coated with four layers of mechanically transferred graphene corrode 4 times slower than bare nickel. These findings establish graphene as the thinnest known corrosion-protecting coating.

  4. Non-contact one-sided evaluation of hidden corrosion in metallic constructions by using transient infrared thermography

    Directory of Open Access Journals (Sweden)

    Vavilov, V. P.

    2003-12-01

    Full Text Available A short review of recent achievements in both theory and practice of transient infrared thermographic nondestructive evaluation in the application to corrosion detection is given. The potentials of 1D, 2D and 3D approaches to solving a heat conduction problem related to detecting material loss are compared, as well as the requirements to the inspection equipment are formulated. The practical illustrations are taken from the inspection of thin aluminum structures and thick steel samples.

    Se presenta una corta revisión sobre los logros recientes en teoría y práctica de la evaluación no destructiva por termografía infrarroja transitoria aplicada a la detección de la corrosión. Se comparan los potenciales de las aproximaciones 1D, 2D y 3D para resolver el problema de la conducción del calor relacionada a la detección de pérdida de material, y, también, se formulan los requerimientos de los equipos de inspección. Se toman ilustraciones prácticas de la inspección de estructuras delgadas de aluminio y de muestras de acero gruesas.

  5. Research on corrosion resistance influencing factors of metal parts in outdoor condensing units%室外型冷凝机组金属部件耐腐蚀性能影响因素研究

    Institute of Scientific and Technical Information of China (English)

    苏梅

    2012-01-01

    Both the corrosion mechanism and the corrosion resistance influencing factors of the metal parts in outdoor units exposed in the air are summarized. Regarding the red rust area as the criterion, the experiments are made in order to judge the influence degree of the three important factors-metal backing,spray technology,coating thickness,and the pairwise interaction with the orthogonal experimental method. The results indicate that spray technology influences the corrosion resistance most. The metal backing, and the interaction of the metal backing and spray technology can influence the corrosion resistance obviously. Therefore, correctly selecting the spray technology, metal backing and taking their interaction into consideration are important for enhancing corrosion resistance of outdoor metal parts.%概述室外机金属部件暴露于大气中的腐蚀机制及金属部件耐腐蚀性能的影响因素.采用正交试验方法,以盐雾试验后的红锈面积作为判断标准,针对影响金属耐腐蚀性能的3个重要因素(金属基材、喷涂方式和涂膜厚度)及其两两交互作用对室外机金属部件耐腐蚀性能的影响程度进行试验对比.结果表明:喷涂方式对耐腐蚀性能影响最大,金属基材、金属基材与喷涂方式的交互作用对金属耐腐蚀性能影响较大.因此正确选择喷涂方式和金属基材并考虑2种影响因素的交互关系对提高室外机金属部件耐腐蚀性能具有重要意义.

  6. Corrosion resistant coatings (Al2O3) produced by metal organic chemical vapour deposition using aluminium-tri-sec-butoxide

    NARCIS (Netherlands)

    Haanappel, V.A.C.; Corbach, van H.D.; Fransen, T.; Gellings, P.J.

    1993-01-01

    The metal organic chemical vapour deposition (MOCVD) of amorphous alumina films on steel was performed in nitrogen at atmospheric pressure. This MOCVD process is based on the thermal decomposition of aluminium-tri-sec-butoxide (ATSB). The effect of the deposition temperature (within the range 290–42

  7. Corrosion in airframes

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  8. CORROSION IN AIRFRAMES

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  9. Corrosion protection with eco-friendly inhibitors

    Science.gov (United States)

    Shahid, Muhammad

    2011-12-01

    Corrosion occurs as a result of the interaction of a metal with its environment. The extent of corrosion depends on the type of metal, the existing conditions in the environment and the type of aggressive ions present in the medium. For example, CO3-2 and NO-3 produce an insoluble deposit on the surface of iron, resulting in the isolation of metal and consequent decrease of corrosion. On the other hand, halide ions are adsorbed selectively on the metal surface and prevent formation of the oxide phase on the metal surface, resulting in continuous corrosion. Iron, aluminum and their alloys are widely used, both domestically and industrially. Linear alkylbenzene and linear alkylbenzene sulfonate are commonly used as detergents. They have also been found together in waste water. It is claimed that these chemicals act as inhibitors for stainless steel and aluminum. Release of toxic gases as a result of corrosion in pipelines may lead in certain cases to air pollution and possible health hazards. Therefore, there are two ways to look at the relationship between corrosion and pollution: (i) corrosion of metals and alloys due to environmental pollution and (ii) environmental pollution as a result of corrosion protection. This paper encompasses the two scenarios and possible remedies for various cases, using 'green' inhibitors obtained either from plant extracts or from pharmaceutical compounds. In the present study, the effect of piperacillin sodium as a corrosion inhibitor for mild steel was investigated using a weight-loss method as well as a three-electrode dc electrochemical technique. It was found that the corrosion rate decreased as the concentration of the inhibitor increased up to 9×10-4 M 93% efficiency was exhibited at this concentration.

  10. Leachability of antimony from energy ashes. Total contents, leachability and remedial suggestions; Lakning av antimon fraan energiaskor. Totalhalter, lakbarhet samt foerslag till aatgaerder

    Energy Technology Data Exchange (ETDEWEB)

    Baeckstroem, Mattias [Oerebro Univ. (Sweden)

    2006-01-15

    In the current project total concentrations for antimony in 31 energy ashes have been compiled. The average concentration of antimony in boiler fly ash and grate boiler fly ash is 192 and 1,140 mg/kg, respectively. The corresponding antimony concentrations for boiler ashes and grate bottom ashes are 86,5 and 61,8 mg/kg, respectively. Multivariate calculations clearly pointed out waste as the major source for antimony in ashes. The difference between total antimony concentration in fly ash and bottom ash is greatest for grate boilers, in average 18 times higher in the fly ash. The difference for CFB/BFB-boilers is only slightly more than 2. However, based on amount, 75% of the total antimony inventory is recovered in the fly ashes for both CFB/BFB and grate boilers. Eleven (eight of which were bottom ashes) out of the 31 samples exceeded the guidelines for inert waste. It is clear that the higher ionic strength in the solutions from the fly ashes contribute to decrease the solubility for critical minerals retaining antimony. In addition, the fly ashes have considerably larger effective surface able to sorb trace elements. A clear and positive covariance was discovered between aluminium and antimony. Furthermore, it was noted that antimony showed no typical anionic behaviour despite the fact that it according to the geochemical calculations should be present as SbO{sub 3}{sup -}. At L/S 10, a maximum of 1% of the total antimony concentration is leached. This should be compared to chloride that had 94% of the total concentration leached at L/S 10. There was no correlation between the leached antimony concentrations and the total antimony concentrations. The sequential extractions also suggest a low leachability for antimony from the ashes. In average only 9,6% is released at pH 7, 7,3% at pH 5, 3,6% during reducing conditions and 3,2% during oxidising conditions. In total, only 24% of the total antimony concentrations is released during the four extraction steps. The

  11. Effect of Flow Velocity on Corrosion Rate and Corrosion Protection Current of Marine Material

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Seong Jong [Kunsan National University, Kunsan (Korea, Republic of); Han, Min Su; Jang, Seok Ki; Kim, Seong Jong [Mokpo National Maritime University, Mokpo (Korea, Republic of)

    2015-10-15

    In spite of highly advanced paint coating techniques, corrosion damage of marine metal and alloys increase more and more due to inherent micro-cracks and porosities in coatings formed during the coating process. Furthermore, flowing seawater conditions promote the breakdown of the protective oxide of the materials introducing more oxygen into marine environments, leading to the acceleration of corrosion. Various corrosion protection methods are available to prevent steel from marine corrosion. Cathodic protection is one of the useful corrosion protection methods by which the potential of the corroded metal is intentionally lowered to an immune state having the advantage of providing additional protection barriers to steel exposed to aqueous corrosion or soil corrosion, in addition to the coating. In the present investigation, the effect of flow velocity was examined for the determination of the optimum corrosion protection current density in cathodic protection as well as the corrosion rate of the steel. It is demonstrated from the result that the material corrosion under dynamic flowing conditions seems more prone to corrosion than under static conditions.

  12. IPcote9183金属陶瓷涂层制备及其性能%Performance of Metallic-Ceramic Anti-Corrosion Coating IPcote9183

    Institute of Scientific and Technical Information of China (English)

    王维

    2011-01-01

    An aluminium containing high-temperature anti-corrosion water-based paint was used to prepare metallic-ceramic coating, and performance of the coating was studied. The results showed that the coating was uniform and had good adhesion under the conditions of a certain spray pressure and nozzle/sample distance. The coating thickness was 0. 01 - 0. 02 mm for every IPcote9183 layer. The thickness could increase by repeating spray + dry. The coating with thickness of 0. 02 ~ 0. 03 mm was used to salt fog test and there was no red rust after 1000 h.%用一种进口水基含铝高温防腐蚀涂料制备了金属陶瓷涂层,介绍了制备的工艺,对该涂层的性能进行了研究.结果表明,按照一定的喷涂压力和喷涂距离进行喷涂,可获得表面均匀、结合良好的涂层.喷涂一层IPcote9183可以获得厚度为0.01 mm~0.02 mm的涂层;可进行多层喷涂.厚度为0.02~0.03mm的涂层,中性盐雾试验可达到1000 h不出现红锈.

  13. Primary Water Stress Corrosion Cracks in Nickel Alloy Dissimilar Metal Welds: Detection and Sizing Using Established and Emerging Nondestructive Examination Techniques

    Energy Technology Data Exchange (ETDEWEB)

    Braatz, Brett G.; Cumblidge, Stephen E.; Doctor, Steven R.; Prokofiev, Iouri

    2012-12-31

    The U.S. Nuclear Regulatory Commission has established the Program to Assess the Reliability of Emerging Nondestructive Techniques (PARENT) as a follow-on to the international cooperative Program for the Inspection of Nickel Alloy Components (PINC). The goal of PINC was to evaluate the capabilities of various nondestructive evaluation (NDE) techniques to detect and characterize surface-breaking primary water stress corrosion cracks in dissimilar-metal welds (DMW) in bottom-mounted instrumentation (BMI) penetrations and small-bore (≈400-mm diameter) piping components. A series of international blind round-robin tests were conducted by commercial and university inspection teams. Results from these tests showed that a combination of conventional and phased-array ultrasound techniques provided the highest performance for flaw detection and depth sizing in dissimilar metal piping welds. The effective detection of flaws in BMIs by eddy current and ultrasound shows that it may be possible to reliably inspect these components in the field. The goal of PARENT is to continue the work begun in PINC and apply the lessons learned to a series of open and blind international round-robin tests that will be conducted on a new set of piping components including large-bore (≈900-mm diameter) DMWs, small-bore DMWs, and BMIs. Open round-robin testing will engage universities and industry worldwide to investigate the reliability of emerging NDE techniques to detect and accurately size flaws having a wide range of lengths, depths, orientations, and locations. Blind round-robin testing will invite testing organizations worldwide, whose inspectors and procedures are certified by the standards for the nuclear industry in their respective countries, to investigate the ability of established NDE techniques to detect and size flaws whose characteristics range from easy to very difficult to detect and size. This paper presents highlights of PINC and reports on the plans and progress for

  14. A review on in vitro corrosion performance test of biodegradable metallic materials%生物可降解金属材料体外腐蚀测试体系综述

    Institute of Scientific and Technical Information of China (English)

    甄珍; 奚廷斐; 郑玉峰

    2013-01-01

    Extensive in vitro corrosion test systems have been carried out to simulate the in vivo corrosion behavior of biodegradable metallic materials. Various methods have their own unique benefits and limitations. The corrosion mechanism of biodegradable alloys and in vitro corrosion test systems on biodegradable metallic materials are reviewed, to build a reasonable simulated in vitro test system for mimicking the in vivo animal test from the aspects of electrolyte solution selection, surface roughness influence, test methods and evaluation methodology of corrosion rate. Buffered simulated body fluid containing similar components to human blood plasma should be applied as electrolyte solution, such as simulated body fluid (SBF) and culture medium with serum. Surface roughness of samples and ratio of solution volume to sample surface area should be adopted based on the real implant situation, and the dynamic corrosion is preferred. As to the evaluation methodology of corrosion rate, different methods may complement one another.%随着生物可降解金属材料日益受到关注,大量的体外腐蚀测试体系被用来模拟其体内腐蚀行为。不同的测试体系具有其独特的优点和缺点。为建立一个合理的并且更接近体内真实情况的测试体系,对可降解金属材料的腐蚀机理和体外腐蚀测试体系进行总结。从电解质溶液的选择、样品表面粗糙度的影响、测试方法以及腐蚀速度的评价方法等几个方面进行阐述,得到以下初步结论:电解质溶液应该选择与体液成分接近的含有蛋白的缓冲模拟体液,样品表面粗糙度和溶液体积与样品表面积之比应该接近植入部位的实际要求,并且采用动态腐蚀测试方法,同时多种腐蚀速度评价方法应当相互参照。

  15. Corrosion behaviors of metal end of PHC pipe pile in simulated soil solutions%PHC管桩金属端头在土壤模拟液中的腐蚀行为

    Institute of Scientific and Technical Information of China (English)

    林碧兰; 路新瀛; 李龙

    2011-01-01

    通过自然浸泡、动电位极化、电化学阻抗谱测量、电偶腐蚀试验研究预应力高强混凝土(PHC)管桩金属端头处端板和主筋在氯盐土、盐碱土、中性草甸土和酸性土模拟液中的腐蚀速率、电化学腐蚀行为以及电偶腐蚀行为.研究结果表明:主筋的耐蚀性能比端板的差,盐渍土中主筋的耐蚀程度差;端板和主筋的阴极过程受氧扩散控制;盐渍土中端板和主筋的锈层不具保护作用;主筋与端板偶接时主筋为阳极,端板为阴极;主筋在酸性土中的电偶腐蚀效应最大,而在草甸土中最小.%The corrosion rate, electrochemical corrosion and galvanic corrosion behaviors of the end plate and the steel bar at metal end of prestressed high-strength concrete (PHC) pipe pile in simulated solutions of chloride salt soil, salina soil, neutral meadow soil and acid soil were investigated by natural immersion tests, potentiodynamic polarization and electrochemical impedance spectroscopy measurements and galvanic corrosion tests. The results show that the corrosion resistance of the end plate is inferior to that of the steel bar, and in saline soil the corrosion resistance grade of the steel bar is poor. The cathodic processes of the end plate and the steel bar in four simulated soil solutions are controlled by oxygen diffusion. The corrosion products on end plate and steel bar immersed in saline soil are hardly protective. Steel bar is anodic and end plate is cathodic when they were coupled and immersed in four solutions. The galvanic corrosion effect of stell bar in acid soil is maximal, while that in neutral meadow soil is minimal.

  16. Corrosion of bio implants

    Indian Academy of Sciences (India)

    U Kamachi Mudali; T M Sridhar; Baldev Raj

    2003-06-01

    Chemical stability, mechanical behaviour and biocompatibility in body fluids and tissues are the basic requirements for successful application of implant materials in bone fractures and replacements. Corrosion is one of the major processes affecting the life and service of orthopaedic devices made of metals and alloys used as implants in the body. Among the metals and alloys known, stainless steels (SS), Co–Cr alloys and titanium and its alloys are the most widely used for the making of biodevices for extended life in human body. Incidences of failure of stainless steel implant devices reveal the occurrence of significant localised corroding viz., pitting and crevice corrosion. Titanium forms a stable TiO2 film which can release titanium particles under wear into the body environment. To reduce corrosion and achieve better biocompatibility, bulk alloying of stainless steels with titanium and nitrogen, surface alloying by ion implantation of stainless steels and titanium and its alloys, and surface modification of stainless steel with bioceramic coatings are considered potential methods for improving the performance of orthopaedic devices. This review discusses these issues in depth and examines emerging directions.

  17. 高阻尼铝基复合材料在海水中的腐蚀行为%Corrosion behavior of the high damping aluminum alloy metal matrix composite in seawater

    Institute of Scientific and Technical Information of China (English)

    刘维镐; 陈电玲

    2001-01-01

    研究了高阻尼铝基复合材料在海水中的腐蚀行为,本实验所用高阻尼铝基复合材料是以 6061 铝合金为基体,加入 SiC颗粒和石墨粉,用粉末冶金方法制备的。测定了高阻尼铝基复合材料在海 水中的腐蚀速度、电极电位和极化曲线,并通过与基体金属的对比来描述它的腐蚀特性。实验表明, 在海水介质中,高阻尼铝基复合材料的耐蚀性能比 6061铝合金差,孔蚀倾向大。在海水介质中使用 高阻尼铝基复合材料必须加以保护。%Corrosion behavior of the high damping 6061 aluminum alloy metal matrix composites contain- ing silicon carbide particulate and crystalline flake graphite powder reinforcements fabricated by powder metallurgy was investigated experimentally in seawater. The corrosion rate, electrode potential and polari- zation curves of the 6061 aluminum alloy and the high damping 6061 aluminum alloy metal matrix com- posites were measured in seawater. It shows that the corrosion resistance of the composites is inferior to that of 6061 aluminum alloy, pitting corrosion tendency of the composites is far larger than that of 6061 aluminum alloy in seawater. The protection measures are essential for the high damping 6061 aluminum alloy metal matrix composites serving in marine environment.

  18. Metal temperature monitoring in corrosive gases at high temperature and high thermal flows; Monitoreo de temperaturas de metal en gases corrosivos a alta temperatura y altos flujos termicos

    Energy Technology Data Exchange (ETDEWEB)

    Huerta Espino, Mario; Martinez Flores, Marco Antonio; Martinez Villafane, Alberto; Porcayo Calderon, Jesus; Gomez Guzman, Roberto; Reyes Cervantes, Fernando [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1990-12-31

    The direct measurement of metal temperatures during operation in superheater, reheater, and water wall tubes in zones exposed to high thermal flows is of great interest for the operation and analysis of the correct functioning of a steam generator. The operation temperature measurement of these zones differs very much of the monitored temperature in headers in the dead chamber, since the temperature measured in this zone is the steam temperature that does not reflect the one detected in the gas zone. For this reason, the thermocouples implant in gas zones will detect the real metal temperature and the incidence that some operation variables might have on it (Martinez et al., (1990). [Espanol] La medicion directa de temperaturas de metal durante operacion en tubos de sobrecalentador, recalentador y pared de agua en zonas expuestas a altos flujos termicos es de gran interes para la operacion y analisis del buen funcionamiento de un generador de vapor. La medicion de la temperatura de operacion de estas zonas, difiere mucho de la temperatura monitoreada en cabezales en zona de camara muerta, ya que la temperatura registrada en esta zona es la de vapor que no es un reflejo de la detectada en zona de gases. Por esta razon, la implantacion de termopares en zona de gases detectara la temperatura de metal real y la incidencia que algunas variables de operacion tengan sobre esta (Martinez et al., 1990).

  19. Titanium corrosion in alkaline hydrogen peroxide environments

    Science.gov (United States)

    Been, Jantje

    1998-12-01

    The corrosion of Grade 2 titanium in alkaline hydrogen peroxide environments has been studied by weight loss corrosion tests, electrochemical impedance spectroscopy (EIS), linear polarization resistance (LPR) measurements and potentiodynamic polarography. Calcium ions and wood pulp were investigated as corrosion inhibitors. In alkaline peroxide, the titanium corrosion rate increased with increasing pH, temperature, and hydrogen peroxide concentration. The corrosion controlling mechanism is thought to be the reaction of the oxide with the perhydroxyl ion. No evidence of thermodynamically stable calcium titanate was found in the surface film of test coupons exposed to calcium-inhibited alkaline peroxide solutions. Calcium inhibition is probably the result of low local alkali and peroxide concentrations at the metal surface produced by reaction of adsorbed calcium with hydrogen peroxide. It has been shown that the inhibiting effect of calcium is temporary, possibly through an effect of calcium on the chemical and/or physical stability of the surface oxide. Pulp is an effective and stable corrosion inhibitor. Raising the pulp concentration decreased the corrosion rate. The inhibiting effect of pulp may be related to the adsorption and interaction of the pulp fibers with H 2O2, thereby decreasing the peroxide concentration and rendering the solution less corrosive. The presence of both pulp and calcium led to higher corrosion rates than obtained by either one inhibitor alone. Replacement of hydrofluoric acid with alkaline peroxide for pickling of titanium was investigated. Titanium corrosion rates in alkaline peroxide exceeded those obtained in the conventional hydrofluoric acid bath. General corrosion was observed with extensive roughening of the surface giving a dull gray appearance. Preferred dissolution of certain crystallographic planes was investigated through the corrosion of a titanium single crystal. Whereas the overall effect on the corrosion rate was small

  20. Techno - economic and leachability effect of Ca2SiO4 interlocking composite brick

    Science.gov (United States)

    Namboonruang, Weerapol; Yongam-nuai, Prayoon; Suphadon, Nutthanun

    2017-07-01

    This work studied the possibility to produce the new novel calcium silicate ceramic kiln ash composite brick (CSCACB) which was the combination of the local Ratchaburi soil and calcium silicate kiln ash (CSCA) wasted from the ceramic industry. The chemical and physical properties of the composite brick were investigated. Also, the mechanical properties such as the compressive strength, flexural strength and as well as the leachability property were determined. By summary, this invented materials has enough quality to produce as local commercial products considered by the strength properties, environmental effect, price and appropriated implementation.

  1. Corrosion Protection of Electrically Conductive Surfaces

    Directory of Open Access Journals (Sweden)

    Jian Song

    2012-11-01

    Full Text Available The basic function of the electrically conductive surface of electrical contacts is electrical conduction. The electrical conductivity of contact materials can be largely reduced by corrosion and in order to avoid corrosion, protective coatings must be used. Another phenomenon that leads to increasing contact resistance is fretting corrosion. Fretting corrosion is the degradation mechanism of surface material, which causes increasing contact resistance. Fretting corrosion occurs when there is a relative movement between electrical contacts with surfaces of ignoble metal. Avoiding fretting corrosion is therefore extremely challenging in electronic devices with pluggable electrical connections. Gold is one of the most commonly used noble plating materials for high performance electrical contacts because of its high corrosion resistance and its good and stable electrical behavior. The authors have investigated different ways to minimize the consumption of gold for electrical contacts and to improve the performance of gold plating. Other plating materials often used for corrosion protection of electrically conductive surfaces are tin, nickel, silver and palladium. This paper will deal with properties and new research results of different plating materials in addition to other means used for corrosion protection of electrically conductive surfaces and the testing of corrosion resistance of electrically conductive surfaces.

  2. The corrosion and corrosion mechanical properties evaluation for the LBB concept in VVERs

    Energy Technology Data Exchange (ETDEWEB)

    Ruscak, M.; Chvatal, P.; Karnik, D.

    1997-04-01

    One of the conditions required for Leak Before Break application is the verification that the influence of corrosion environment on the material of the component can be neglected. Both the general corrosion and/or the initiation and, growth of corrosion-mechanical cracks must not cause the degradation. The primary piping in the VVER nuclear power plant is made from austenitic steels (VVER 440) and low alloy steels protected with the austenitic cladding (VVER 1000). Inspection of the base metal and heterogeneous weldments from the VVER 440 showed that the crack growth rates are below 10 m/s if a low oxygen level is kept in the primary environment. No intergranular cracking was observed in low and high oxygen water after any type of testing, with constant or periodic loading. In the framework of the LBB assessment of the VVER 1000, the corrosion and corrosion mechanical properties were also evaluated. The corrosion and corrosion mechanical testing was oriented predominantly to three types of tests: stress corrosion cracking tests corrosion fatigue tests evaluation of the resistance against corrosion damage. In this paper, the methods used for these tests are described and the materials are compared from the point of view of response on static and periodic mechanical stress on the low alloyed steel 10GN2WA and weld metal exposed in the primary circuit environment. The slow strain rate tests and static loading of both C-rings and CT specimens were performed in order to assess the stress corrosion cracking characteristics. Cyclic loading of CT specimens was done to evaluate the kinetics of the crack growth under periodical loading. Results are shown to illustrate the approaches used. The data obtained were evaluated also from the point of view of comparison of the influence of different structure on the stress corrosion cracking appearance. The results obtained for the base metal and weld metal of the piping are presented here.

  3. Laser-controllable coatings for corrosion protection.

    Science.gov (United States)

    Skorb, Ekaterina V; Skirtach, Andre G; Sviridov, Dmitry V; Shchukin, Dmitry G; Möhwald, Helmuth

    2009-07-28

    We introduce a novel and versatile approach to the corrosion protection by use of "smart" laser-controllable coating. The main advantage of the proposed technique is that one could terminate the corrosion process by very intensive healing after an appearance of corrosion centers using local laser irradiation. It is also shown that by applying a polyelectrolyte shell with noble metal particles over the mesoporous titania and silica via layer-by-layer assembly it is possible to fabricate micro- and nanoscaled reservoirs, which, being incorporated into the zirconia-organosilica matrix, are responsible for the ability of laser-driven release of the loaded materials (e.g., corrosion inhibitor). Furthermore, the resultant films are highly adhesive and could be easily deposited onto different metallic substrates. Laser-mediated remote release of incorporated corrosion inhibitor (benzotriazole) from engineered mesoporous containers with silver nanoparticles in the container shell is observed in real time on single and multicontainer levels.

  4. Underground pipeline corrosion

    CERN Document Server

    Orazem, Mark

    2014-01-01

    Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

  5. Metallic copper corrosion rates, moisture content, and growth medium influence survival of copper ion-resistant bacteria

    DEFF Research Database (Denmark)

    Elguindi, J; Moffitt, S; Hasman, Henrik

    2010-01-01

    The rapid killing of various bacteria in contact with metallic copper is thought to be influenced by the influx of copper ions into the cells, but the exact mechanism is not fully understood. This study showed that the kinetics of contact killing of copper surfaces depended greatly on the amount...... of moisture present, copper content of alloys, type of medium used, and type of bacteria. We examined antibiotic- and copper ion-resistant strains of Escherichia coli and Enterococcus faecium isolated from pig farms following the use of copper sulfate as feed supplement. The results showed rapid killing...... of both copper ion-resistant E. coli and E. faecium strains when samples in rich medium were spread in a thin, moist layer on copper alloys with 85% or greater copper content. E. coli strains were rapidly killed under dry conditions, while E. faecium strains were less affected. Electroplated copper...

  6. Effects of Thermal Aging on Material Properties, Stress Corrosion Cracking, and Fracture Toughness of AISI 316L Weld Metal

    Science.gov (United States)

    Lucas, Timothy; Forsström, Antti; Saukkonen, Tapio; Ballinger, Ronald; Hänninen, Hannu

    2016-08-01

    Thermal aging and consequent embrittlement of materials are ongoing issues in cast stainless steels, as well as duplex, and high-Cr ferritic stainless steels. Spinodal decomposition is largely responsible for the well-known "748 K (475 °C) embrittlement" that results in drastic reductions in ductility and toughness in these materials. This process is also operative in welds of either cast or wrought stainless steels where δ-ferrite is present. While the embrittlement can occur after several hundred hours of aging at 748 K (475 °C), the process is also operative at lower temperatures, at the 561 K (288 °C) operating temperature of a boiling water reactor (BWR), for example, where ductility reductions have been observed after several tens of thousands of hours of exposure. An experimental program was carried out in order to understand how spinodal decomposition may affect changes in material properties in Type 316L BWR piping weld metals. The study included material characterization, nanoindentation hardness, double-loop electrochemical potentiokinetic reactivation (DL-EPR), Charpy-V, tensile, SCC crack growth, and in situ fracture toughness testing as a function of δ-ferrite content, aging time, and temperature. SCC crack growth rates of Type 316L stainless steel weld metal under simulated BWR conditions showed an approximate 2 times increase in crack growth rate over that of the unaged as-welded material. In situ fracture toughness measurements indicate that environmental exposure can result in a reduction of toughness by up to 40 pct over the corresponding at-temperature air-tested values. Material characterization results suggest that spinodal decomposition is responsible for the degradation of material properties measured in air, and that degradation of the in situ properties may be a result of hydrogen absorbed during exposure to the high-temperature water environment.

  7. Corrosive wear forecasting of steel elements on the basis of mathematical modeling methods

    Directory of Open Access Journals (Sweden)

    Soloviev Alexey

    2016-01-01

    Full Text Available Life Extension and resistance increase of metal materials and constructions to the corrosion destruction processes is the most important scientific and technical problem. To solve this problem it is necessary to develop complex scientific research to study the corrosion phenomena, along with practical actions against corrosion directed to selecting new corrosion resistant metal materials and methods of their protection. This research is carried out for searching mathematical model which could predict corrosive wear in metal constructions with a certain accuracy taking into account design and the type of corrosion process.

  8. Corrosion resistance of high-performance materials titanium, tantalum, zirconium

    CERN Document Server

    2012-01-01

    Corrosion resistance is the property of a material to resist corrosion attack in a particular aggressive environment. Although titanium, tantalum and zirconium are not noble metals, they are the best choice whenever high corrosion resistance is required. The exceptionally good corrosion resistance of these high–performance metals and their alloys results from the formation of a very stable, dense, highly adherent, and self–healing protective oxide film on the metal surface. This naturally occurring oxide layer prevents chemical attack of the underlying metal surface. This behavior also means, however, that high corrosion resistance can be expected only under neutral or oxidizing conditions. Under reducing conditions, a lower resistance must be reckoned with. Only very few inorganic and organic substances are able to attack titanium, tantalum or zirconium at ambient temperature. As the extraordinary corrosion resistance is coupled with an excellent formability and weldability these materials are very valua...

  9. Binding of leachable components of polymethyl methacrylate (PMMA) and peptide on modified SPR chip

    Science.gov (United States)

    Szaloki, M.; Vitalyos, G.; Harfalvi, J.; Hegedus, Cs

    2013-12-01

    Many types of polymers are often used in dentistry, which may cause allergic reaction, mainly methyl methacrylate allergy due to the leachable, degradable components of polymerized dental products. The aim of this study was to investigate the interaction between the leachable components of PMMA and peptides by Fourier-transform Surface Plasmon Resonance (FT SPR). In our previous work binding of oligopeptides (Ph.D.-7 and Ph.D.-12 Peptide Library Kit) was investigated to PMMA surface by phage display technique. It was found that oligopeptides bounded specifically to PMMA surface. The most common amino acids were leucine and proline inside the amino acids sequences of DNA of phages. The binding of haptens, as formaldehyde and methacrylic acid, to frequent amino acids was to investigate on the modified gold SPR chip. Self assembled monolayer (SAM) modified the surface of gold chip and ensured the specific binding between the haptens and amino acids. It was found that amino acids bounded to modified SPR gold and the haptens bounded to amino acids by creating multilayer on the chip surface. By the application of phage display and SPR modern bioanalytical methods the interaction between allergens and peptides can be investigated.

  10. NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

    Science.gov (United States)

    Calle, Luz Marina

    2014-01-01

    Corrosion is the degradation of a material that results from its interaction with the environment. The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in the United States. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the 70 tons of highly corrosive hydrochloric acid that were generated by the solid rocket boosters. Numerous failures at the launch pads are caused by corrosion.The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. As a result of fifty years of experience with launch and ground operations in a natural marine environment that is highly corrosive, NASAs Corrosion Technology Laboratory at KSC is a major source of corrosion control expertise in the launch and other environments. Throughout its history, the Laboratory has evolved from what started as an atmospheric exposure facility near NASAs launch pads into a world-wide recognized capability that provides technical innovations and engineering services in all areas of corrosion for NASA and external customers.This presentation will provide a historical overview of the role of NASAs Corrosion Technology in anticipating, managing, and preventing corrosion. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

  11. Long Term Corrosion/Degradation Test Six Year Results

    Energy Technology Data Exchange (ETDEWEB)

    M. K. Adler Flitton; C. W. Bishop; M. E. Delwiche; T. S. Yoder

    2004-09-01

    The Subsurface Disposal Area (SDA) of the Radioactive Waste Management Complex (RWMC) located at the Idaho National Engineering and Environmental Laboratory (INEEL) contains neutron-activated metals from non-fuel, nuclear reactor core components. The Long-Term Corrosion/Degradation (LTCD) Test is designed to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements to the environment. The test is using two proven, industry-standard methods—direct corrosion testing using metal coupons, and monitored corrosion testing using electrical/resistance probes—to determine corrosion rates for various metal alloys generally representing the metals of interest buried at the SDA, including Type 304L stainless steel, Type 316L stainless steel, Inconel 718, Beryllium S200F, Aluminum 6061, Zircaloy-4, low-carbon steel, and Ferralium 255. In the direct testing, metal coupons are retrieved for corrosion evaluation after having been buried in SDA backfill soil and exposed to natural SDA environmental conditions for times ranging from one year to as many as 32 years, depending on research needs and funding availability. In the monitored testing, electrical/resistance probes buried in SDA backfill soil will provide corrosion data for the duration of the test or until the probes fail. This report provides an update describing the current status of the test and documents results to date. Data from the one-year and three-year results are also included, for comparison and evaluation of trends. In the six-year results, most metals being tested showed extremely low measurable rates of general corrosion. For Type 304L stainless steel, Type 316L stainless steel, Inconel 718, and Ferralium 255, corrosion rates fell in the range of “no reportable” to 0.0002 mils per year (MPY). Corrosion rates for Zircaloy-4 ranged from no measurable corrosion to 0.0001 MPY. These rates are two orders of magnitude lower than those specified in

  12. Corrosion studies in brines of the Salton Sea Geothermal Field

    Energy Technology Data Exchange (ETDEWEB)

    Carter, J.P.; McCawley, F.X.; Cramer, S.D.; Needham, P.B. Jr.

    1979-01-01

    Toward the goal of maximizing minerals and metals recovery from domestic resources, the Bureau of Mines, U.S. Department of the Interior, has conducted in situ corrosion studies at the Salton Sea Known Geothermal Resources Area (KGRA) in the Imperial Valley, Calif., to evaluate and characterize materials of construction for geothermal resources recovery plants. General-, pitting, and crevice-corrosion characteristics of 13 commercially available alloys were investigated for periods of 15 and 30 days in seven process environments expected to be found in typical geothermal resources plants. Stainless steel alloy 29-4, Inconel 625, and the Hastelloys G, S, and C-276 were the most resistant to general corrosion, did not pit, and exhibited little susceptibility to crevice corrosion. Stainless steel alloys 430, E-Brite 26-1, and 6X had low general corrosion rates, but pitted and were susceptible to crevice corrosion. Stainless steel alloy 316 L had a low corrosion rate, but corroded intergranularly, pitted, and was susceptible to crevice corrosion and to stress-corrosion cracking. Titanium--1.5 nickel and TiCode-12 had low corrosion rates, did not pit, and were not susceptible to crevice corrosion. Carbon and 4130 steels had high corrosion rates, pitted, and had high susceptibilities to crevice corrosion. The major scale-forming mineral on the corrosion samples in most of the process environments studied was galena mixed with lesser amounts of other minerals.

  13. 铜唑(CA-C)/石蜡防水剂复配处理材的金属腐蚀性能%Metal Corrosion of Copper Azole(CA-C)/Paraffin Wax Emulsion Compound System Treated Wood

    Institute of Scientific and Technical Information of China (English)

    王佳敏; 马尔妮; 曹金珍

    2015-01-01

    Objective]Copper azole ( CA ) as a new generation of environmentally friendly water-borne wood preservative,its treated wood tends to accelerate the corrosion process of mental. To provide technical basis for reducing metal corrosion issue in wood preservation,the effects of adding paraffin wax emulsion into CA preservative on the metal corrosion of treated wood was investigated.[Method]In this work,two concentrations of CA(0. 3% and 0. 5%) were combined with three concentrations of paraffin wax emulsion(0. 5%,1% and 2%)to treat sapwood of Pinus spp. with the size of 19 mm(T) × 38 mm(R) × 89 mm(L),using a full-cell process. Weight percent gain(WPG)and retention of copper in treated wood were calculated. Furthermore,the metal corrosion of 304 stainless steel,hot dip galvanized steel and Q235 A steel contacted with CA /paraffin wax emulsion compound system treated wood were tested according to the American Wood Protection Association Standard AWPA E12-08,respectively.[Result]1) The retentions of copper in CA treated wood were(1. 81 ± 0. 12)kg·m - 3 and(3. 80 ± 0. 03)kg·m - 3 respectively,reaching use category C3(≥1. 7 kg·m - 3) and C4A(≥3. 3 kg·m - 3). 2) Q235A was the most prone to corrosion with a large area of red copper element on the surface. Hot dip galvanized steel showed mild corrosion and 304 stainless steel was almost not corroded. 3) All corrosion rate of 304 stainless steel was 0; corrosion rate of Q235 A steel contacted with CA treated wood was twice or three times as much as the control,adding paraffin wax emulsion could obviously reduce the metal corrosion rate; the tendency in corrosion of hot dip galvanized steel was similar to that of Q235A steel,but its corrosion rate was much lower.[Conclusion]1 ) Corrosion rate of the three metals contacted with treated wood was exhibited in the following order:Q235A steel > hot dip galvanized steel > 304 stainless steel. 2) After CA treatment,wood presented much more serious corrosion for Q235A steel

  14. Immobilization of volatile and corrosive iodine monochloride (ICl) and I(2) reagents in a stable metal-organic framework.

    Science.gov (United States)

    He, Jun; Duan, Jingjing; Shi, Huatian; Huang, Jian; Huang, Jiahong; Yu, Lin; Zeller, Matthias; Hunter, Allen D; Xu, Zhengtao

    2014-07-07

    The major discovery here is a robust and water-stable metal-organic framework (MOF) material capable of reversible binding of the volatile and reactive molecules of ICl and I2. The immobilization of I2 and ICl, as well as their controllable release thus achieved, is to facilitate the wide-ranging applications of these volatile species as catalysts and reagents in chemical and industrial processes. The framework material TMBP·CuI (hereafter TCuI) can be conveniently prepared in quantitative yields by heating CuI and the organic linker TMBP (3,3',5,5'-tetramethyl-4,4'-bipyrazol) in acetonitrile. The microporous three-dimensional net of TCuI features CuI chains that contribute to efficient and reversible binding of ICl and I2 molecules, to result in the stoichiometrically well-defined adducts of TCuI·ICl and TCuI·I2, respectively. Moreover, the confinement of a volatile compound like ICl within the MOF medium provides unique opportunities to enhance its reactivity and selectivity as a chemical reagent, as is exemplified by the iodination reactions examined herein. With this exemplary study, we intend to stimulate interest in further exploring MOFs and other porous media (e.g., porous polymers) for entrapping ICl and other volatile reagents (e.g., Br2, SCl2, S2Cl2, and SOCl2) and for potentially novel reactivity associated with the porous medium.

  15. Role of Metal Cations on the corrosion behaviour of 8090-T851 in a pH 2.0 solution

    DEFF Research Database (Denmark)

    Murthy, K.S.N.; Ambat, Rajan; Dwarakadasa, E.S.

    1994-01-01

    The influence of cations such as Cu2+, Al3+ and Li+ on the corrosion behaviour of 8090-T851(Al-Li) alloy in a pH 2.0 HCl solution was investigated by weight loss and polarisation techniques. Weight loss experiments showed that the effect of cation is a strong function of its nature and concentrat......The influence of cations such as Cu2+, Al3+ and Li+ on the corrosion behaviour of 8090-T851(Al-Li) alloy in a pH 2.0 HCl solution was investigated by weight loss and polarisation techniques. Weight loss experiments showed that the effect of cation is a strong function of its nature...... indicated that the corrosion activation by Al3+ ions is due to their chemical reactivity with the corroding substrate. Little enhancement in corrosion by Li+ ions is attributed to the increase in solution conductivity in their presence....

  16. A Comparison of the Corrosion Resistance of Iron-Based Amorphous Metals and Austenitic Alloys in Synthetic Brines at Elevated Temperature

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J C

    2008-11-25

    Several hard, corrosion-resistant and neutron-absorbing iron-based amorphous alloys have now been developed that can be applied as thermal spray coatings. These new alloys include relatively high concentrations of Cr, Mo, and W for enhanced corrosion resistance, and substantial B to enable both glass formation and neutron absorption. The corrosion resistances of these novel alloys have been compared to that of several austenitic alloys in a broad range of synthetic brines, with and without nitrate inhibitor, at elevated temperature. Linear polarization and electrochemical impedance spectroscopy have been used for in situ measurement of corrosion rates for prolonged periods of time, while scanning electron microscopy (SEM) and energy dispersive analysis of X-rays (EDAX) have been used for ex situ characterization of samples at the end of tests. The application of these new coatings for the protection of spent nuclear fuel storage systems, equipment in nuclear service, steel-reinforced concrete will be discussed.

  17. INHIBITION OF CORROSION

    Science.gov (United States)

    Atherton, J.E. Jr.; Gurinsky, D.H.

    1958-06-24

    A method is described for preventing corrosion of metallic container materials by a high-temperature liquid bismuth flowing therein. The method comprises fabricating the containment means from a steel which contains between 2 and 12% chromium, between 0.5 and 1.5% of either molybdenum and silicon, and a minimum of nickel and manganese, and maintaining zirconium dissolved in the liquid bismuth at a concentration between 50 parts per million and its saturation value at the lowest temperature in the system.

  18. Corrosion protection of steel in ammonia/water heat pumps

    Science.gov (United States)

    Mansfeld, Florian B.; Sun, Zhaoli

    2003-10-14

    Corrosion of steel surfaces in a heat pump is inhibited by adding a rare earth metal salt to the heat pump's ammonia/water working fluid. In preferred embodiments, the rare earth metal salt includes cerium, and the steel surfaces are cerated to enhance the corrosion-inhibiting effects.

  19. Corrosion of Fasteners in Wood Treated with Newer Wood Preservatives

    Science.gov (United States)

    Samuel L. Zelinka

    2013-01-01

    This document compiles recent research findings related to corrosion of metals in preservative treated wood into a single report on corrosion of metals in wood. The research was conducted as part of the Research, Technology and Education portion of the National Historic Covered Bridge Preservation (NHCBP) Program administered by the Federal Highway Administration. The...

  20. Effects of the Exposure to Corrosive Salts on the Frictional Behavior of Gray Cast Iron and a Titanium-Based Metal Matrix Composite

    Energy Technology Data Exchange (ETDEWEB)

    Blau, Peter Julian [ORNL; Truhan, Jr., John J [ORNL; Kenik, Edward A [ORNL

    2007-01-01

    The introduction of increasingly aggressive road-deicing chemicals has created significant and costly corrosion problems for the trucking industry. From a tribological perspective, corrosion of the sliding surfaces of brakes after exposure to road salts can create oxide scales on the surfaces that affect friction. This paper describes experiments on the effects of exposure to sodium chloride and magnesium chloride sprays on the transient frictional behavior of cast iron and a titanium-based composite sliding against a commercial brake lining material. Corrosion scales on cast iron initially act as abrasive third-bodies, then they become crushed, spread out, and behave as a solid lubricant. The composition and subsurface microstructures of the corrosion products on the cast iron were analyzed. Owing to its greater corrosion resistance, the titanium composite remained scale-free and its frictional response was markedly different. No corrosion scales were formed on the titanium composite after aggressive exposure to salts; however, a reduction in friction was still observed. Unlike the crystalline sodium chloride deposits that tended to remain dry, hygroscopic magnesium chloride deposits absorbed ambient moisture from the air, liquefied, and retained a persistent lubricating effect on the titanium surfaces.

  1. Corrosion Reliability of Electronic Systems

    DEFF Research Database (Denmark)

    Ambat, Rajan; Jensen, Stine G.; Møller, Per

    2008-01-01

    Inherently two factors namely multi-material usage and potential bias makes electronic devices susceptible to corrosion if exposed to humid conditions. The problem is compounded today due to miniaturization and contamination effects. The reduction in size of the components and close spacing...... on a Printed Circuit Board (PCB) for high density packing has greatly increased the risk of corrosion under humid conditions. An important issue is the failures due to electrolytic metal migration. This paper describes an investigation of the electrolytic migration of Sn-Pb solder lines on PCBs in humid...

  2. High temperature corrosion in gasifiers

    Directory of Open Access Journals (Sweden)

    Bakker Wate

    2004-01-01

    Full Text Available Several commercial scale coal gasification combined cycle power plants have been built and successfully operated during the last 5-10 years. Supporting research on materials of construction has been carried out for the last 20 years by EPRI and others. Emphasis was on metallic alloys for heat exchangers and other components in contact with hot corrosive gases at high temperatures. In this paper major high temperature corrosion mechanisms, materials performance in presently operating gasifiers and future research needs will be discussed.

  3. PROGRESS IN CORROSION BEHAVIOR INVESTIGATION OF BIOMEDICAL METALLIC MATERIALS INFLUENCED BY PROTEINS%蛋白质作用下医用金属材料的腐蚀行为研究进展

    Institute of Scientific and Technical Information of China (English)

    刘成龙; 王猛; 张春艳; 王玥霁; 曾荣昌; 黄伟九

    2011-01-01

    基于蛋白质与医用金属间的吸附与螯合作用,综合评述了蛋白质作用下医用金属材料(钛及钛合金、不锈钢、钴基合金、镁合金等)腐蚀行为的研究进展,着重讨论了白蛋白、纤维蛋白原及血清影响下医用金属材料的腐蚀行为及机理,并指出了目前研究中存在的科学问题与未来研究的发展方向.%Based on the adsorption and chelation effects between proteins and biomedical metals, this review focuses its attention mainly on the impact of proteins on the corrosion behavior of biomedical metal materials, such as titanium& titanium alloys, stainless steels, cobalt-based alloys, magnesium alloys, and so on.The paper mainly discusses the corrosion behavior and mechanism of biomedical metals affected by albumin, fibrinogen, and serum.Some scientific issues in the present studies and the future research directions are pointed out.

  4. Corrosion Testing Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

  5. Fouling corrosion in aluminum heat exchangers

    Directory of Open Access Journals (Sweden)

    Su Jingxin

    2015-06-01

    Full Text Available Fouling deposits on aluminum heat exchanger reduce the heat transfer efficiency and cause corrosion to the apparatus. This study focuses on the corrosive behavior of aluminum coupons covered with a layer of artificial fouling in a humid atmosphere by their weight loss, Tafel plots, electrochemical impedance spectroscopy (EIS, and scanning electron microscope (SEM observations. The results reveal that chloride is one of the major elements found in the fouling which damages the passive film and initiates corrosion. The galvanic corrosion between the metal and the adjacent carbon particles accelerates the corrosive process. Furthermore, the black carbon favors the moisture uptake, and gives the dissolved oxygen greater chance to migrate through the fouling layer and form a continuous diffusive path. The corrosion rate decreasing over time is conformed to electrochemistry measurements and can be verified by Faraday’s law. The EIS results indicate that the mechanism of corrosion can be interpreted by the pitting corrosion evolution mechanism, and that pitting was observed on the coupons by SEM after corrosive exposure.

  6. NOVEL CORROSION SENSOR FOR VISION 21 SYSTEMS

    Energy Technology Data Exchange (ETDEWEB)

    Heng Ban

    2004-12-01

    Advanced sensor technology is identified as a key component for advanced power systems for future energy plants that would have virtually no environmental impact. This project intends to develop a novel high temperature corrosion sensor and subsequent measurement system for advanced power systems. Fireside corrosion is the metal loss caused by chemical reactions on surfaces exposed to the combustion environment. Such corrosion is the leading mechanism for boiler tube failures and has emerged to be a significant concern for current and future energy plants due to the introduction of technologies targeting emissions reduction, efficiency improvement, or fuel/oxidant flexibility. Corrosion damage can lead to catastrophic equipment failure, explosions, and forced outages. Proper management of corrosion requires real-time indication of corrosion rate. However, short-term, on-line corrosion monitoring systems for fireside corrosion remain a technical challenge to date due to the extremely harsh combustion environment. The overall objective of this proposed project is to develop a technology for on-line corrosion monitoring based on a new concept. This report describes the initial results from the first-year effort of the three-year study that include laboratory development and experiment, and pilot combustor testing.

  7. 几种金属材料在乳酸中的腐蚀性能研究%Corrosion properties of several metal materials in the lactic acid

    Institute of Scientific and Technical Information of China (English)

    张粉艳; 李恒欣; 田忠

    2011-01-01

    The corrosion properties of 316L stainless steel, Ti, and Ni in lactic acid were studied by the weight loss method. The effects of reaction time and reaction temperature on corrosion of 316L stainless steel were investigated in detail. The results indicated that the corrosion rates of 316L in lactic acid were increased with increasing reaction temperature. When reaction time was 36 h, the corrosion rates of 316L stainless steel were 0. 382 mm/a and 0. 801 3 mm/a at 90 ℃ and 120 ℃ respectively and it had corrosion resistance. The corrosion rates were 3. 85 mm/a and 6. 01 mm/a at 150 ℃ and 180℃ respectively and it had low corrosion resistance. The metallurgical microscope photographs showed the corrosion of 316L stainless steel in lactic acid was pitting corrosion at low temperature. The results of coupon corrosion test were that 316L stainless steel might be used as materials for the production equipments of lactic acid when the temperature was lower than 120 ℃ .%采用失重法对316L不锈钢、Ti、Ni 3种材料在不同条件下的耐乳酸腐蚀行为进行了研究,详细考察了反应温度和反应时间对316L腐蚀的影响.结果表明,316L在L-乳酸中腐蚀速率随反应温度的升高而增大,在反应时间36 h,反应温度90℃和120℃下,腐蚀速率分别为0.382 mm/a和0.801 3 mm/a,属尚耐腐蚀;150℃和180℃下腐蚀速率分别为3.85 mm/a和6.01 mm/a,属不耐腐蚀.金相显微镜分析表明,316L不锈钢表面在较低温度的乳酸中以点蚀为主.现场挂片腐蚀实验结果表明,当温度低于120℃,316L可以作为乳酸生产设备的选材.

  8. Leachability of boron from wood treated with natural and semi-synthetic polymers and calcium precipitating agent

    Science.gov (United States)

    S. N. Kartal; F. Green

    2003-01-01

    Several fixation systems to limit or decrease boron leachability from treated wood have been developed. Some attempts have relied on limiting of water penetration of treated wood using water repellents, monomer and polymer systems. On the other hand, non-toxic polymers such as proteins were tried to reduce amount of boron leached from wood (Thevenon et al. 1997, 1998...

  9. Corrosion in Electronic Devices and Sensors to Prevent Corrosion

    Directory of Open Access Journals (Sweden)

    Siddharth Dev

    2014-02-01

    Full Text Available Many types of metal and alloys are used in various electronic devices and components like computers, microchips, printed circuit board (PCB, integrated circuits, transistors, and diodes etc. Such components have variety of applications in the field of medical, aerospace, automotive sectors, telecommunication and defense. These components are exposed to different types of environments. The increased used of electronics has also increased the demand for reliability. The size of electronic equipment is also very significant parameter and it has been decreasing presently at a faster rate. The smaller size of equipment has undetectable failures. Though the corrosion taking place in electronic components is generally of micro level which can not be detected easily but the services of device are seized. The paper deals with the various types of corrosion in electronic components as a case study and an approach towards development of some sensor for corrosion monitoring.

  10. 腐蚀金属对甲醇羰化合成醋酸反应的影响%Effects of corrosion metals on methanol carbonylation to acetica acid

    Institute of Scientific and Technical Information of China (English)

    赖春波; 王苏; 曾义红; 宁春利; 曹智龙; 张春雷

    2011-01-01

    The corrosion metals existed in commercial catalyst systems for the production of acetic acid, so the effects of corrosion metals on methanol carbonylation to acetic acid were investigated. The influence of Fe or Ni on the catalytic activity and selectivity of iridium-based or rhodium-based catalysts was studied by adding Fe(OAc)2 or Ni( OAc)2 in batch autoclave. The effects of corrosion metal on the stability of main catalyst were compared under the simulation industrial flash evaporation condition in the parallel reactor. The results showed that corrosion metals such as Fe or Ni could improve the carbonylation reactivity of rhodium-based catalyst system with low concentration of Fe or Ni, and reduce obviously the reaction rate in iridium-based catalyst system. The existence of Fe or Ni in rhodium-based or iridium-based catalyst systems had adverse effects on CO utilization rate and catalyst stability for methanol carbonylation.%结合工业生产催化体系中存在的腐蚀金属,研究了其对羰基合成醋酸反应的影响.在高压反应釜中,通过添加不同浓度的醋酸亚铁或醋酸镍考察腐蚀金属铁和镍对铑基催化剂和铱基催化剂反应活性和选择性的影响,并利用平行反应器在模拟闪蒸条件下考察腐蚀金属对主催化剂稳定性的影响.结果表明,少量腐蚀金属铁或镍的存在对铑催化羰基合成醋酸的反应活性有一定的促进作用,但在铱催化体系中铁和镍的存在对活性有明显的抑制作用.而铁和镍的存在,对铑或铱催化羰化反应的CO利用率和催化剂的稳定性均有不利影响.

  11. 基于市政再生水的微生物金属腐蚀行为比较%Comparison of Microbiologically Induced Corrosion on Metals in Industrial Recycling Cooling System Makeup by Municipal Reclaimed Water

    Institute of Scientific and Technical Information of China (English)

    许萍; 王锦; 张雅君; 许兆义; 刘晓冬; 刘挺

    2013-01-01

    Compared with surface water,there are more organics,nitrogen,phosphorus and microorganisms in municipal reclaimed water,It is necessary to research microbiologically induced corrosion (MIC) in industrial recycling cooling water system makeup by municipal reclaimed water.For recycling cooling water system makeup by municipal reclaimed water,MIC of stainless steel,brass and carbon steel in the sterile and non-sterile real water is studied and compared by electrochemical method,corrosion coupons experiment and scanning electron microscope.The main parameters are fitting resistance (solution resistance,biofilm resistance and polarization resistance),corrosion potential,corrosion current and corrosion rate.The results show that the corrosions of three metals are all exacerbated in nonsterile water,with the MIC of stainless steel the most serious and that of brass the least serious.The impacts of microorganism on the corrosion behavior of stainless steel,brass and carbon steel are significantly different.Microorganism has no influence on the variation of corrosion behavior of stainless steel and carbon steel with time,but its impact on brass corrosion behavior is significant.%市政再生水的有机物、氮、磷和微生物含量均高于地表水,采用其作为工业循环冷却水系统的补充水源后,微生物对金属腐蚀的影响亟待研究.为此,针对市政再生水作为补充水源的循环冷却水,采用实际水质,以微生物群体为研究对象,采用电化学分析、腐蚀挂片实验和电镜扫描方法,对比分析了常规循环水与灭菌循环水中不锈钢、黄铜和碳钢的3种拟合电阻(溶液电阻、生物膜电阻和极化电阻)、腐蚀电流、腐蚀电位以及腐蚀速率的变化规律.实验结果表明,循环水中的微生物均在不同程度上加剧了3种金属的腐蚀,其中微生物对不锈钢腐蚀的影响最大,碳钢次之,黄铜最小.微生物对不锈钢、黄铜和碳钢腐蚀行为变化规律的

  12. Surface modification for corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K.

    1993-06-01

    The raw gas environments that arise from coal gasification have chemical compositions that are low in pO{sub 2} and moderate-to-high in pS{sub 2}. Metallic materials for service in such an environment undergo predominantly sulfidation attack at temperatures of 400 to 700{degree}C. Modification of alloy compositions in bulk can alter the scaling processes and lead to improvements in corrosion resistance, but the benefits can only be attained at temperatures much higher than the service temperatures of the components. Modification of surfaces of structural components by several of the coating techniques examined in this study showed substantial benefit in corrosion resistance when tested in simulated coal gasification environments. The paper presents several examples of surface modification and their corrosion performance.

  13. High Temperature Corrosion in Biomass-Fired Boilers

    DEFF Research Database (Denmark)

    Henriksen, Niels; Montgomery, Melanie; Hede Larsen, Ole

    2002-01-01

    condense on superheater components. This gives rise to specific corrosion problems not previously encountered in coal-fired power plants. The type of corrosion attack can be directly ascribed to the composition of the deposit and the metal surface temperature. To avoid such high corrosion rates, woodchip...... has also been utilised as a fuel. Combustion of woodchip results in a smaller amount of ash, and potassium and chlorine are present in lesser amounts. However, significant corrosion rates were still seen. A case study of a woodchip fired boiler is described. The corrosion mechanisms in both straw...

  14. CORIS[sup (TM)]: Corrosion data base. CORIS trademark : Korrosionsdatenbank

    Energy Technology Data Exchange (ETDEWEB)

    Gervens, T. (AV-IM Angewandte Mathematik, Leverkusen - Bayerwerk (Germany)); Krohn-Huppertz, R. (AV-IM Angewandte Mathematik, Leverkusen - Bayerwerk (Germany)); Schlagner, W. (IN-ATUE Werkstofftechnik, Leverkusen - Bayerwerk (Germany))

    1993-10-01

    In this paper the main component of the CORIS system, the corrosion database, is presented. The database contains corrosion facts for metallic materials with respect to all important corrosion parameters. E/R-Models (Entity-Relationship-models) were used for structuring the corrosion knowledge, and the functionality of the system is described in detail from the conceptual and the practical point of view. The system offers the possibility to enter own corrosion data as well as to evaluate stored data. The graphical interactive user interface was designed for simple use. (orig.)

  15. Complete corrosion inhibition through graphene defect passivation.

    Science.gov (United States)

    Hsieh, Ya-Ping; Hofmann, Mario; Chang, Kai-Wen; Jhu, Jian Gang; Li, Yuan-Yao; Chen, Kuang Yao; Yang, Chang Chung; Chang, Wen-Sheng; Chen, Li-Chyong

    2014-01-28

    Graphene is expected to enable superior corrosion protection due to its impermeability and chemical inertness. Previous reports, however, demonstrate limited corrosion inhibition and even corrosion enhancement of graphene on metal surfaces. To enable the reliable and complete passivation, the origin of the low inhibition efficiency of graphene was investigated. Combining electrochemical and morphological characterization techniques, nanometer-sized structural defects in chemical vapor deposition grown graphene were found to be the cause for the limited passivation effect. Extremely fast mass transport on the order of meters per second both across and parallel to graphene layers results in an inhibition efficiency of only ∼50% for Cu covered with up to three graphene layers. Through selective passivation of the defects by atomic layer deposition (ALD) an enhanced corrosion protection of more than 99% was achieved, which compares favorably with commercial corrosion protection methods.

  16. Report on accelerated corrosion studies.

    Energy Technology Data Exchange (ETDEWEB)

    Mowry, Curtis Dale; Glass, Sarah Jill; Sorensen, Neil Robert

    2011-03-01

    Sandia National Laboratories (SNL) conducted accelerated atmospheric corrosion testing for the U.S. Consumer Product Safety Commission (CPSC) to help further the understanding of the development of corrosion products on conductor materials in household electrical components exposed to environmental conditions representative of homes constructed with problem drywall. The conditions of the accelerated testing were chosen to produce corrosion product growth that would be consistent with long-term exposure to environments containing humidity and parts per billion (ppb) levels of hydrogen sulfide (H{sub 2}S) that are thought to have been the source of corrosion in electrical components from affected homes. This report documents the test set-up, monitoring of electrical performance of powered electrical components during the exposure, and the materials characterization conducted on wires, screws, and contact plates from selected electrical components. No degradation in electrical performance (measured via voltage drop) was measured during the course of the 8-week exposure, which was approximately equivalent to 40 years of exposure in a light industrial environment. Analyses show that corrosion products consisting of various phases of copper sulfide, copper sulfate, and copper oxide are found on exposed surfaces of the conductor materials including wires, screws, and contact plates. The morphology and the thickness of the corrosion products showed a range of character. In some of the copper wires that were observed, corrosion product had flaked or spalled off the surface, exposing fresh metal to the reaction with the contaminant gasses; however, there was no significant change in the wire cross-sectional area.

  17. Incubation of air-pollution-control residues from secondary Pb smelter in deciduous and coniferous organic soil horizons: leachability of lead, cadmium and zinc.

    Science.gov (United States)

    Chrastný, Vladislav; Vaněk, Aleš; Komárek, Michael; Farkaš, Juraj; Drábek, Ondřej; Vokurková, Petra; Němcová, Jana

    2012-03-30

    The leachability of air-pollution-control (APC) residues from a secondary lead smelter in organic soil horizons (F and H) from a deciduous and a coniferous forest during incubation periods of 0, 3 and 6 months were compared in this work. While the concentration of Pb, Zn and Cd associated with the exchangeable/acid extractable fraction in the horizon F from the coniferous forest was higher compared to the deciduous, significantly lower concentrations in the humified horizon H was found. It is suggested that lower pH and a higher share of fulvic acids fraction (FAs) of solid phase soil organic matter (SOM) in the humified soil horizon H from the coniferous compared to the deciduous forest is responsible for a higher metal association with solid phase SOM and therefore a lower metal leaching in a soil system. From this point of view, the humified soil horizon H from the deciduous forest represents a soil system more vulnerable to Pb, Zn and Cd leaching from APC residues. Copyright © 2012 Elsevier B.V. All rights reserved.

  18. Aircraft Corrosion

    Science.gov (United States)

    1981-08-01

    allowed to dry. The area is then checked for the golden brown color which is produced by the chemical conversion material. If the work area requires...Materials, pp. 258-3074 1968. 41. W. IH. Ailor, "Seven-year exposure at Point leyes , California," "Corrosion in Natural Environments, ASTM STP 558," American... Color Units 3 Turbidity Units 0.7 pH Units 7.6 Temperature OF 76 Sp. Conductivity MMhos 425 B.O.D. (5 days at 206C) 0.2 SjV i;~-- 1201 A .9 8 ~ 8 kl

  19. The influence of modified water chemistries on metal oxide films, activity build-up and stress corrosion cracking of structural materials in nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Maekelae, K.; Laitinen, T.; Bojinov, M. [VTT Manufacturing Technology, Espoo (Finland)

    1999-03-01

    The primary coolant oxidises the surfaces of construction materials in nuclear power plants. The properties of the oxide films influence significantly the extent of incorporation of actuated corrosion products into the primary circuit surfaces, which may cause additional occupational doses for the maintenance personnel. The physical and chemical properties of the oxide films play also an important role in different forms of corrosion observed in power plants. This report gives a short overview of the factors influencing activity build-up and corrosion phenomena in nuclear power plants. Furthermore, the most recent modifications in the water chemistry to decrease these risks are discussed. A special focus is put on zinc water chemistry, and a preliminary discussion on the mechanism via which zinc influences activity build-up is presented. Even though the exact mechanisms by which zinc acts are not yet known, it is assumed that Zn may block the diffusion paths within the oxide film. This reduces ion transport through the oxide films leading to a reduced rate of oxide growth. Simultaneously the number of available adsorption sites for {sup 60}Co is also reduced. The current models for stress corrosion cracking assume that the anodic and the respective cathodic reactions contributing to crack growth occur partly on or in the oxide films. The rates of these reactions may control the crack propagation rate and therefore, the properties of the oxide films play a crucial role in determining the susceptibility of the material to stress corrosion cracking. Finally, attention is paid also on the novel techniques which can be used to mitigate the susceptibility of construction materials to stress corrosion cracking. (orig.) 127 refs.

  20. 含氟材料在金属防腐和表面防护方面的应用进展%Fluoride Materials for Metal Corrosion and Surface Protection

    Institute of Scientific and Technical Information of China (English)

    张兴凯; 郑锦华; 袁耀锋

    2015-01-01

    含氟材料具有独特的物理化学性能,如耐热性、拒水疏油性和耐腐蚀性,目前已大量应用到电子信息、化工及各类工程建筑等领域。本文简要介绍了含氟聚合物和含氟表面活性剂在金属防腐和表面防护方面的应用,并对比了几种材料在该应用领域的优缺点,提出了一些改进方法和措施,对提高含氟材料在金属表面防腐与防护性能有重要意义。%Fluoride materials possesses unique physical and chemical properties, such as heat resistance, water repellency oleophobic property and corrosion resistance, which has a large number of applications to the fields of electronic information industry, chemical industry and all kinds of engineering construction. After a brief introduction to the fluoride polymers and fluoride surfactants in the applications of metal corrosion and surface protection, some advantages and disadvantages of several kinds of fluoride materials in the field of application were compared. Some methods and measures for improvement were proposed, which had important significance to improve the performance of corrosion and protection in metal surface with containing-fluorine materials.

  1. Numerical modelling of corrosion - Theoretical backgrounds -

    Energy Technology Data Exchange (ETDEWEB)

    Warkus, J.; Raupach, M. [ibac, RWTH Aachen (Germany); Gulikers, J. [Ministry of Transport, Rijkswaterstaat, Bouwdienst, Utrecht (Netherlands)

    2006-08-15

    During recent years research projects with different approaches have been carried out to develop models which are suitable to assess the metal removal rate in case of reinforcement corrosion. Some of them are based on empirical methods and correlate the corrosion rate to parameters like concrete resistivity, temperature and relative humidity. Another type of model is based on a quantification of the ongoing electrochemical processes. In this paper the theoretical backgrounds and mathematical descriptions of reinforcement corrosion with regard to a numerical modelling are presented and discussed. (Abstract Copyright [2006], Wiley Periodicals, Inc.)

  2. Preventing Corrosion by Controlling Cathodic Reaction Kinetics

    Science.gov (United States)

    2016-03-25

    Preventing corrosion by controlling cathodic reaction kinetics Progress Report for Period: 1 SEP 2015-31 MAR 2016 John Keith Department of...25 March 2016 Preventing corrosion by controlling cathodic reaction kinetics Annual Summary Report: FY16 PI: John Keith, 412-624-7016,jakeith...dominate the metal’s cathodic behavior. Within an alkaline environment, we expect the following reduction reactions to be catalyzed on the oxide

  3. Corrosion problems with aqueous coolants, final report

    Energy Technology Data Exchange (ETDEWEB)

    Diegle, R B; Beavers, J A; Clifford, J E

    1980-04-11

    The results of a one year program to characterize corrosion of solar collector alloys in aqueous heat-transfer media are summarized. The program involved a literature review and a laboratory investigation of corrosion in uninhibited solutions. It consisted of three separate tasks, as follows: review of the state-of-the-art of solar collector corrosion processes; study of corrosion in multimetallic systems; and determination of interaction between different waters and chemical antifreeze additives. Task 1 involved a comprehensive review of published literature concerning corrosion under solar collector operating conditions. The reivew also incorporated data from related technologies, specifically, from research performed on automotive cooling systems, cooling towers, and heat exchangers. Task 2 consisted of determining the corrosion behavior of candidate alloys of construction for solar collectors in different types of aqueous coolants containing various concentrations of corrosive ionic species. Task 3 involved measuring the degradation rates of glycol-based heat-transfer media, and also evaluating the effects of degradation on the corrosion behavior of metallic collector materials.

  4. A Multifunctional Smart Coating for Autonomous Corrosion Control

    Science.gov (United States)

    Calle, Luz Marina; Buhrow, Jerry W.; Jolley, Scott T.

    2012-01-01

    Corrosion is a destructive process that often causes failure in metallic components and structures. Protective coatings are the most commonly used method of corrosion control. However, progressively stricter environmental regulations have resulted in the ban of many commercially available corrosion protective coatings due to the harmful effects of their solvents or corrosion inhibitors. This work concerns the development of a multifunctional, smart coating for the autonomous control of corrosion. This coating is being developed to have the inherent ability to detect the chemical changes associated with the onset of corrosion and respond autonomously to control it. The multi-functionality of the coating is based on micro-encapsulation technology specifically designed for corrosion control applications. This design has, in addition to all the advantages of other existing microcapsules designs, the corrosion controlled release function that allows the delivery of corrosion indicators and inhibitors on demand only when and where needed. Corrosion indicators as well as corrosion inhibitors have been incorporated into microcapsules, blended into several paint systems, and tested for corrosion detection and protection efficacy. This

  5. Metal corrosion and argillite transformation at the water-saturated, high-temperature iron-clay interface: A microscopic-scale study

    Energy Technology Data Exchange (ETDEWEB)

    Schlegel, Michel L. [Department of Physics and Chemistry, CEA - Laboratory for the Reactivity of Surfaces and Interfaces, DPC/SCP/LRSI, CEN Saclay, Bat. 391, F-91191 Gif-sur-Yvette Cedex (France); UMR 8587 ' LAMBE' , Universite d' Evry-Val d' Essonne, 91 025 Evry (France)], E-mail: Michel.Schlegel@cea.fr; Bataillon, Christian [CEA - Laboratory for the Study of Aqueous Corrosion, DPC/SCCME/LECA, CEN Saclay, Bat. 458, F-91191 Gif-sur-Yvette Cedex (France); Benhamida, Keltoum; Blanc, Cecile; Menut, Denis; Lacour, Jean-Luc [Department of Physics and Chemistry, CEA - Laboratory for the Reactivity of Surfaces and Interfaces, DPC/SCP/LRSI, CEN Saclay, Bat. 391, F-91191 Gif-sur-Yvette Cedex (France)

    2008-09-15

    In this study, microscopic and spectroscopic techniques (scanning electron microscopy coupled with energy-dispersive X-ray analysis, Raman microspectroscopy, micro X-ray fluorescence spectroscopy, micro X-ray fine structure adsorption spectroscopy, and micro laser-induced breakdown spectroscopy) were combined to decipher the chemical and mineralogical properties of a saturated Fe-clay interface reacted at 90 deg. C and 50 bar for 8 months. The results collectively confirm the presence of a corrosion layer and a clay transformation layer. The corrosion layer is made of a magnetite-containing internal sublayer and a Fe-phyllosilicate external sublayer enriched in Na, with traces of goethite presumably resulting from sample reaction with air. The clay transformation layer is made of predominantly Ca-rich siderite (FeCO{sub 3}). It is depleted in Al and K, suggesting dissolution of rock-forming minerals. The corroded thickness determined from the amount of Fe in corrosion and transformation layers and assuming zero porosity equals 19 {+-} 9 {mu}m. These data indicate that the interfacial clay was transformed by dissolution of calcite and clay minerals and precipitation of siderite close to the original surface. Silica released upon clay dissolution diffused into the corrosion layer and coprecipitated with oxidized Fe to form Fe-phyllosilicate.

  6. Corrosion of metals in wood : comparing the results of a rapid test method with long-term exposure tests across six wood treatments

    Science.gov (United States)

    Samuel L. Zelinka; Donald S. Stone

    2011-01-01

    This paper compares two methods of measuring the corrosion of steel and galvanized steel in wood: a long-term exposure test in solid wood and a rapid test method where fasteners are electrochemically polarized in extracts of wood treated with six different treatments. For traditional wood preservatives, the electrochemical extract method correlates with solid wood...

  7. Corrosion in systems for storage and transportation of petroleum products and biofuels identification, monitoring and solutions

    CERN Document Server

    Groysman, Alec

    2014-01-01

    This book treats corrosion as it occurs and affects processes in real-world situations, and thus points the way to practical solutions. Topics described include the conditions in which petroleum products are corrosive to metals; corrosion mechanisms of petroleum products; which parts of storage tanks containing crude oils and petroleum products undergo corrosion; dependence of corrosion in tanks on type of petroleum products; aggressiveness of petroleum products to polymeric material; how microorganisms take part in corrosion of tanks and pipes containing petroleum products; which corrosion monitoring methods are used in systems for storage and transportation of petroleum products; what corrosion control measures should be chosen; how to choose coatings for inner and outer surfaces of tanks containing petroleum products; and how different additives (oxygenates, aromatic solvents) to petroleum products and biofuels influence metallic and polymeric materials. The book is of interest to corrosion engineers, mat...

  8. Selectivity sequences and sorption capacities of phosphatic clay and humus rich soil towards the heavy metals present in zinc mine tailing.

    Science.gov (United States)

    Chaturvedi, Pranav Kumar; Seth, Chandra Shekhar; Misra, Virendra

    2007-08-25

    Sorption efficacy of phosphatic clay and humus rich soil alone and on combination were tested towards heavy metals present in zinc mine tailing (Zawar Zinc Mine), Udaipur (India). Characterization of the zinc mine tailing sample indicated the presence of Pb, Cu, Zn and Mn in the concentration of 637, 186, 720 and 577microg(-1), respectively. For sorption efficacy, the zinc mine tailing soil were properly amended with phosphatic clay and humus rich soil separately and in combination and leachability study was performed by batch experiment at different pH range from 3 to 9. The data showed that the percent leachability of heavy metal in non-amended soil was 75-90%. After amendment with phosphatic clay percent leachability of heavy metals became 35-45%. Further, the addition of humus soil to phosphatic clay decreased the percent leachability up to 5-15% at all tested pH. Column leachability experiment was performed to evaluate the rate of leachability. The shape of cumulative curves of Pb, Cu, Zn and Mn showed an increase in its concavity in following order: PbCu>Zn>Mn. Further, Langmuir isotherms applied for the sorption studies indicated that phosphatic clay in the presence of humus soil had high affinity for Pb followed by Cu, Zn and Mn, with sorption capacities (b) 139.94, 97.02, 83.32 and 67.58microgg(-1), respectively.

  9. Materials corrosion and protection at high temperatures; Corrosion et protection des materiaux a haute temperature

    Energy Technology Data Exchange (ETDEWEB)

    Balbaud, F.; Desgranges, Clara; Martinelli, Laure; Rouillard, Fabien [CEA-Saclay, DEN, DPC, SCCME, Laboratoire d' Etude de la Corrosion Non Aqueuse, 91191 Gif-sur-Yvette Cedex (France); Duhamel, Cecile [Mines ParisTech, Centre des materiaux UMR-CNRS 7633, BP 87, 91003 Evry Cedex (France); Marchetti, Loic; Perrin, Stephane [CEA, Laboratoire d' Etude de la Corrosion Aqueuse (France); Molins, Regine [Mines ParisTech, Direction de la Recherche, 60 Bvd Saint Michel, 75272 Paris Cedex 06 (France); Chevalier, S.; Heintz, O. [Laboratoire interdisciplinaire Carnot de Bourgogne, UMR 5209 CNRS, Univ. de Bourgogne, Dijon (France); David, N.; Fiorani, J.M.; Vilasi, M. [Institut Jean Lamour, UMR 7198, Univ. Henri Poincare Nancy-1 - CNRS, 54506 Vandoeuvre-les-Nancy (France); Wouters, Y.; Galerie, A. [SIMAP UMR CNRS 5266, Grenoble-INP/UJF, 1130 rue de la Piscine BP 75, 38402 Saint-Martin-d' Heres Cedex (France); Mangelinck, D. [IM2NP, UMR6242, CNRS, Univ. Paul Cezanne, Case 142, Faculte de Saint Jerome, 13397 Marseille Cedex 20 (France); Viguier, B.; Monceau, D. [Univ. de Toulouse, Institut Carnot CIRIMAT, INP-ENSIACET, 4 allee Emile Monso, BP 44362, 31030 Toulouse Cedex 4 (France); Soustelle, M. [Ecole nationale superieure des mines, Saint Etienne (France); Pijolat, M. [Centre Spin, Ecole des mines de Saint Etienne (France); Favergeon, J.; Brancherie, D.; Moulin, G.; Dawi, K. [Laboratoire Roberval, UTC (France); Wolski, K.; Barnier, V. [Centre SMS, EMSE, UMR 5146, LCG, Univ. de Lyon, 158 Cours Fauriel, 42023 Saint Etienne (France); Rebillat, F. [LCTS, Univ. de Bordeaux (France); Lavigne, O. [Onera, Dep. Materiaux et Structures Metalliques, BP 72, 29 av. de la Division Leclerc, 92322 Chatillon (France); Brossard, J.M. [Dep. energetique et procedes, Veolia Environnement Recherche et Innovation, Limay (France); Ropital, F. [IFP Energies Nouvelles, BP 3, 69360 Solaize (France); Mougin, J. [CEA-Liten, 17 rue des Martyrs, 38054 Grenoble Cedex 9 (France)

    2011-07-01

    This book was made from the lectures given in 2010 at the thematic school on 'materials corrosion and protection at high temperatures'. It gathers the contributions from scientists and engineers coming from various communities and presents a state-of-the-art of the scientific and technological developments concerning the behaviour of materials at high temperature, in aggressive environments and in various domains (aerospace, nuclear, energy valorization, and chemical industries). It supplies pedagogical tools to grasp high temperature corrosion thanks to the understanding of oxidation mechanisms. It proposes some protection solutions for materials and structures. Content: 1 - corrosion costs; macro-economical and metallurgical approach; 2 - basic concepts of thermo-chemistry; 3 - introduction to the Calphad (calculation of phase diagrams) method; 4 - use of the thermodynamic tool: application to pack-cementation; 5 - elements of crystallography and of real solids description; 6 - diffusion in solids; 7 - notions of mechanics inside crystals; 8 - high temperature corrosion: phenomena, models, simulations; 9 - pseudo-stationary regime in heterogeneous kinetics; 10 - nucleation, growth and kinetic models; 11 - test experiments in heterogeneous kinetics; 12 - mechanical aspects of metal/oxide systems; 13 - coupling phenomena in high temperature oxidation; 14 - other corrosion types; 15 - methods of oxidized surfaces analysis at micro- and nano-scales; 16 - use of SIMS in the study of high temperature corrosion of metals and alloys; 17 - oxidation of ceramics and of ceramic matrix composite materials; 18 - protective coatings against corrosion and oxidation; 19 - high temperature corrosion in the 4. generation of nuclear reactor systems; 20 - heat exchangers corrosion in municipal waste energy valorization facilities; 21 - high temperature corrosion in oil refining and petrochemistry; 22 - high temperature corrosion in new energies industry. (J.S.)

  10. Failure of a MEA reclaimer tube bundle due to corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Shaban, H.; Abdo, M.S.E.; Lal, D.P.

    1988-08-01

    The removal of sulphur compounds from natural gas used in ammonia production is carried out by scrubbing with monoethanol amine (MEA). To avoid build up of corrosion and degradation products, a portion of the circulating MEA solution is passed through a reclaimer. This is essentially a kettle-type reboiler with a tube bundle made of 316L stainless steel. Occasional failures of the tube bundle due to pitting corrosion have been reported. It is suggested that the excessive pitting corrosion observed on the upper rows of the tube bundle could be partly due to high steam temperature but mainly due to the liquid level falling below the tubes leaving an accumulation of corrosive degradation products on the exposed surfaces, normally these corrosive products remain diluted in the MEA solution and cause little corrosion of the covered tubes. Their concentration on the dry upper layers of the hot metal tubes, however, leads to excessive corrosion. (U.K.).

  11. Zinc-The key to preventing corrosion

    Science.gov (United States)

    Kropschot, S.J.; Doebrich, Jeff L.

    2011-01-01

    Centuries before it was identified as an element, zinc was used to make brass (an alloy of zinc and copper) and for medicinal purposes. Metallic zinc and zinc oxide were produced in India sometime between the 11th and 14th centuries and in China in the 17th century, although the discovery of pure metallic zinc is credited to the German chemist Andreas Marggraf, who isolated the element in 1746. Refined zinc metal is bluish-white when freshly cast; it is hard and brittle at most temperatures and has relatively low melting and boiling points. Zinc alloys readily with other metals and is chemically active. On exposure to air, it develops a thin gray oxide film (patina), which inhibits deeper oxidation (corrosion) of the metal. The metal's resistance to corrosion is an important characteristic in its use.

  12. Filler leachability of composites stored in distilled water or artificial saliva.

    Science.gov (United States)

    Söderholm, K J; Mukherjee, R; Longmate, J

    1996-09-01

    Though dental composite materials leach filler elements when stored in distilled water, it is not known whether similar leaching occurs in saliva. The hypothesis to be tested was that due to ion exchange occurring at the filler surfaces, more filler elements leach from composites stored in a salt solution simulating saliva than from composites stored in distilled water. Another aim was to determine how matrix selection, filler composition, and filler silanization affect filler leachability of composites after storage in the simulated saliva and water media. We made 128 batches of experimental composites. Half of these used a bis-GMA/TEGDMA matrix and the other a UEDMA/TEGDMA matrix. Either silica or barium glass filler particles were incorporated into these matrices. Filler silanization was followed by a filler drying at 60 degrees C for 24 h. Half of the silanized particles received an additional heat treatment for 1 h at 110 degrees C in vacuum. One specimen per batch was stored in distilled water and the other in artificial saliva at 37 degrees C. After each 30-day interval for one year, the specimens were transferred to either freshly distilled water or newly mixed artificial saliva. The "old" solutions were analyzed by ICP for determination of the Si, Ba, and Al concentrations. Analysis of variance revealed that storage solution, filler composition, and total time in the storage solution had strong effects on the leachability (p water) and 2.80 +/- 1.20 microgram/mL (artificial saliva). For barium-glass-filled composites, the corresponding Si leaching values were 0.73 +/- 0.48 microgram/mL and 5.00 +/- 2.20 microgram/mL. The monthly means of the barium leaching values were 2.00 +/- 1.00 microgram/mL (distilled water) and 3.10 +/- 1.80 microgram/mL (artificial saliva). The large difference between leaching in artificial saliva and in distilled water, as well as the interaction between storage medium and filler, cast doubt on the clinical relevance of in vitro

  13. Self-Healing Corrosion Protective Sol-Gel Coatings

    OpenAIRE

    Abdolah Zadeh, M.

    2016-01-01

    Inspired by the state of the art and the recent advances in the field of self-healing corrosion protective coatings, the thesis entitled “Self-healing corrosion protective sol-gel coatings” addresses novel routes to self-healing corrosion protective sol-gel coatings via extrinsic and intrinsic healing approaches. The employed approaches aim at extending the service life of the coating and the underlying substrate by multiple damage closure/sealing and metal surface protection through incorpor...

  14. In-service Corrosion Issues in Sustainment of Naval Aircraft

    Science.gov (United States)

    2012-08-28

    2012-982 NAVAIR Public Release SPR-2012-982 GALVANIC SERIES OF METALS AND ALLOYS IN SEA WATER ANODIC (High corrosion potential ) Magnesium Alloys ...Steel 286 (active) AM355 (passive) Titanium Alloys Am350 (passive) AM350 (passive) Silver Palladium Gold Rhodium Platinum Carbon/Gra hite...CATHODIC (Low corrosion potential ) NAV A I R Y 395 Area Y395 Inlet Nacelle Corrosion Y 395.00 Exploded View of Y 395 Area NAVAIR Public Release SPR

  15. Corrosion in waste-fired boilers: A thermodynamic study

    DEFF Research Database (Denmark)

    Becidan, Michael; Sørum, Lars; Frandsen, Flemming

    2009-01-01

    A twofold study using thermodynamic equilibrium calculations was carried out to study corrosion in MSW incinerators. Corrosion was associated with the amount of alkalis and trace metals gaseous chlorides. Firstly, a two-level factorial experimental design combined with a data analysis were used...... corrosion-fighting additives (ammonium sulphate and silica) was investigated. Calculations confirmed experimental results and brought further insight on differentiated results for Na, K, Pb and Zn but also on capture mechanisms....

  16. Toxicity characteristic leaching procedure over- or under-estimates leachability of lead in phosphate-amended contaminated soils.

    Science.gov (United States)

    Sima, Jingke; Cao, Xinde; Zhao, Ling; Luo, Qishi

    2015-11-01

    In this study, Pb(NO3)2-, PbSO4-, or PbCO3-contaminated soils were treated with triple super phosphate (TSP) or phosphate rock (PR) and then subjected to the toxicity characteristic leaching procedure (TCLP) to assess Pb leachability. Soluble TSP resulted in the transformation of Pb into insoluble Pb phosphate precipitates in all contaminated soils, and the transformation increased with extended leaching times. Consequently, Pb concentrations in the TCLP leachates treated with TSP were reduced by 97.3-99.7% compared with the untreated soils, and Pb leaching decreased over the extraction time and did not reach equilibrium even after 96 h of extraction. Precipitation of Pb phosphate minerals in the less soluble PR-treated soil was limited, and Pb leaching was controlled by the dissolution of the Pb compounds, resulting in elevation of Pb in the TCLP leachate. Pb leaching continued to increase with time due to continuous dissolution of PbSO4 and PbCO3. The results indicated that Pb leaching is kinetically controlled by either Pb compound dissolution or phosphate mineral formation. The standard TCLP test using a designated 18 h incubation time can overestimate the leachability of Pb in soils contaminated with lead and amended with soluble TSP and underestimate the leachability of Pb in soils contaminated with Pb and amended with less soluble PR. Therefore, wide use of TCLP for assessing Pb leachability in all contaminated soils is insufficient, and development of a site-specific evaluation method is urgently needed.

  17. Microbiologically Influenced Corrosion: Global Phenomena, Local Mechanisms

    Science.gov (United States)

    2011-02-17

    because extent of ennoblement is affected by sample size. How rale and temperature (Little et al. 2008). Ennoblement has been measured for metals boldly...exposed, metals incorporated in crevice assemblies and polarized metals . The alloys tested include, but are not limited to: UNS S30400, S30403...fresh water, ennoblement can be the result of microbial deposition of manganese and localized corrosion has been related directly to the biomineralized

  18. Corrosion during gasification of biomass and waste

    OpenAIRE

    Källström, Rikard

    1993-01-01

    The gasification of biomass and waste results in severe atmospheric corrosion conditions. The problems arise because of the low oxygen content which prevents the metal forming stable and protective oxide surface layer. Consequently it is possible for the aggressive sulphur and chlorine present in the gas to attack the metal. In the Studsvik CFB gasification pilot plant, which uses RDF (Refuse Derived Fuel), the performance of 20 metallic and ceramic materials has been studied. Materials teste...

  19. Effect of grinding process on the level of leachability of the contaminants from the fly ashes from combustion of biomass

    Directory of Open Access Journals (Sweden)

    Pawluk Aleksandra

    2016-01-01

    Full Text Available The most commonly used renewable energy source in Polish energy production companies is solid biomass which is used both as a separate fuel or as a component co-incinerated together with (mostly hard coal. During its incineration the biomass generates by-products with diverse and variable physicochemical properties. The most of the waste from production of electricity and/or heat are fly ashes. The fly ashes from combustion of biomass are a particular kind of waste distinguished by high level of leaching of contaminants and variable chemical composition. The by-products from combustion can only be used in production when their physicochemical properties meet specific parameters. This article presents results of research on leachability of chemical pollutants from dry ashes of combustion or co-combustion of biomass. The study of the impact of grinding of ashes on the level of their leachability was also conducted. Ashes from combustion of biomass as well as their mixture with fluidized ash from combustion of charcoal were submitted to grinding process. Afterwards level of leachability was measured on them to determine prospect of utility in mining technologies.

  20. Oil ash corrosion; A review of utility boiler experience

    Energy Technology Data Exchange (ETDEWEB)

    Paul, L.D. (Babcock and Wilcox Co., Alliance, OH (United States)); Seeley, R.R. (Babcock and Wilcox Canada Ltd., Cambridge, ON (Canada))

    1991-02-01

    In this paper a review of experience with oil ash corrosion is presented along with current design practices used to avoid excessive tube wastage. Factors influencing oil ash corrosion include fuel chemistry, boiler operation, and boiler design. These factors are interdependent and determine the corrosion behavior in utility boilers. Oil ash corrosion occurs when vanadium-containing ash deposits on boiler tube surfaces become molten. These molten ash deposits dissolve protective oxides and scales causing accelerated tube wastage. Vanadium is the major fuel constituent responsible for oil ash corrosion. Vanadium reacts with sodium, sulfur, and chlorine during combustion to produce lower melting temperature ash compositions, which accelerate tube wastage. Limiting tube metal temperatures will prevent ash deposits from becoming molten, thereby avoiding the onset of oil ash corrosion. Tube metal temperatures are limited by the use of a parallel stream flow and by limiting steam outlet temperatures. Operating a boiler with low excess air has helped avoid oil ash corrosion by altering the corrosive combustion products. Air mixing and distribution are essential to the success of this palliative action. High chromium alloys and coatings form more stable protective scaled on tubing surfaces, which result in lower oil ash corrosion rates. However, there is not material totally resistant to oil ash corrosion.

  1. B-Li水化学对核电金属材料腐蚀的影响%Effect of B-Li Water Chemistry on Corrosion of Metal Materials of Nuclear Power Plant

    Institute of Scientific and Technical Information of China (English)

    宋利君; 刘飞华; 李成涛; 李岩; 鲁俊东

    2014-01-01

    This paper represented the development trend of primary B-Li water chemistry conditions in pressurized water reactor nuclear power plant,and the functions of water chemistry in the corrosion products and dose rate.The effect of B concentration,Li concentration and pH on the PWSCC sensitivity,the crack propagation rate and the corrosion product release rate of nickel-based alloys,stainless steel,and zirconium alloy had been reviewed.The advantage of enriched boric acid application in nuclear power plant was also analyzed.The higher pH value of primary water chemistry have the benefit of reducing corrosion of metal materials in nuclear power plant,and improve the safety and reliability of nuclear power plants.%本文阐述了压水堆核电站一回路B-Li水化学工况控制的发展趋势,及其对腐蚀产物、降低剂量率的作用;概括了B浓度、Li浓度及 pH 值对镍基合金、不锈钢、锆合金的 PWSCC敏感性、裂纹扩展速率、腐蚀产物释放速率等性能的影响;分析了核电站应用富集硼酸的积极作用。一回路水化学控制在较高pH 有利于减少核电站金属材料的腐蚀,提高核电站的安全与可靠性。

  2. Role of Metal Cations on the corrosion behaviour of 8090-T851 in a pH 2.0 solution

    DEFF Research Database (Denmark)

    Murthy, K.S.N.; Ambat, Rajan; Dwarakadasa, E.S.

    1994-01-01

    The influence of cations such as Cu2+, Al3+ and Li+ on the corrosion behaviour of 8090-T851(Al-Li) alloy in a pH 2.0 HCl solution was investigated by weight loss and polarisation techniques. Weight loss experiments showed that the effect of cation is a strong function of its nature and concentrat......The influence of cations such as Cu2+, Al3+ and Li+ on the corrosion behaviour of 8090-T851(Al-Li) alloy in a pH 2.0 HCl solution was investigated by weight loss and polarisation techniques. Weight loss experiments showed that the effect of cation is a strong function of its nature...

  3. Launch Pad Coatings for Smart Corrosion Control

    Science.gov (United States)

    Calle, Luz M.; Hintze, Paul E.; Bucherl, Cori N.; Li, Wenyan; Buhrow, Jerry W.; Curran, Jerome P.; Whitten, Mary C.

    2010-01-01

    Corrosion is the degradation of a material as a result of its interaction with the environment. The environment at the KSC launch pads has been documented by ASM International (formerly American Society for Metals) as the most corrosive in the US. The 70 tons of highly corrosive hydrochloric acid that are generated by the solid rocket boosters during a launch exacerbate the corrosiveness of the environment at the pads. Numerous failures at the pads are caused by the pitting of stainless steels, rebar corrosion, and the degradation of concrete. Corrosion control of launch pad structures relies on the use of coatings selected from the qualified products list (QPL) of the NASA Standard 5008A for Protective Coating of Carbon Steel, Stainless Steel, and Aluminum on Launch Structures, Facilities, and Ground Support Equipment. This standard was developed to establish uniform engineering practices and methods and to ensure the inclusion of essential criteria in the coating of ground support equipment (GSE) and facilities used by or for NASA. This standard is applicable to GSE and facilities that support space vehicle or payload programs or projects and to critical facilities at all NASA locations worldwide. Environmental regulation changes have dramatically reduced the production, handling, use, and availability of conventional protective coatings for application to KSC launch structures and ground support equipment. Current attrition rate of qualified KSC coatings will drastically limit the number of commercial off the shelf (COTS) products available for the Constellation Program (CxP) ground operations (GO). CxP GO identified corrosion detection and control technologies as a critical, initial capability technology need for ground processing of Ares I and Ares V to meet Constellation Architecture Requirements Document (CARD) CxP 70000 operability requirements for reduced ground processing complexity, streamlined integrated testing, and operations phase affordability

  4. T551金属减活剂对变压器油中铜腐蚀抑制作用研究%STUDY ON THE INHIBITION OF COPPER CORROSION WITH METAL PASSIVATOR T551 IN TRANSFORMER OIL

    Institute of Scientific and Technical Information of China (English)

    万涛; 钱晖; 徐松; 冯兵

    2012-01-01

    通过变压器油添加苯三唑型T551金属减活剂的腐蚀性硫试验和减活剂添加量试验,确定了T551具有抑制铜腐蚀和油品老化的作用.油质影响试验结果表明,T551能够将介质损耗因素从0.21%降低至0.08%,体积电阻率从5.97×1012Ω·cm提高至7.05×1012Ω·cm.采用飞行时间二次离子质谱对铜片表面进行分析,证实T551与铜发生螯合作用,苯三唑环上与氮原子相连的支链发生断裂,在铜表面形成苯三唑-铜的配位化合物.%The corrosion inhibition function of benzotriazole (BTA) type metal passivator T551 in transformer oil was investigated based on corrosive sulfur test (ASTM D1275B),the related properties of transformer oil were tested and the copper strip samples were analyzed by SEM and TOF-SIMS. Test results showed that T551 metal passivator exhibited good inhibition function of copper corrosion and aging of transformer oil. Adding T551 metal passivator in transformer oil,the dielectric loss of transformer oil could be reduced from 0. 21% to 0. 08% and the volume resistivity improved from 5. 97×1012Ω · cm to 7. 05×1012Ω · cm. The test results of copper strip surface indicated that chelation happened between T551 passivator and copper,the branch chain was broken from the nitrogen atom of BTA ring to form coordination compounds containing BTA and Cu on the copper surface.

  5. 带包覆层铁磁性金属管道局部腐蚀的脉冲涡流检测%Detection of Localized Corrosion in Ferromagnetic Metal Pipe Under Insulation with Pulsed Eddy Current Testing

    Institute of Scientific and Technical Information of China (English)

    付跃文; 康小伟; 喻星星

    2013-01-01

    为提高脉冲涡流检测技术在检测包覆层下铁磁性金属管道局部腐蚀时的灵敏度,从仿真和实验两个方面对探头设计进行了研究.采用反向联接结构的双线圈作为激励源,达到线圈电流不过大而磁场能够在局部得到聚焦增强的目的.采用有限元仿真比较了单线圈和双线圈激励时磁场及涡流的分布情况和对局部腐蚀型缺陷的检测灵敏度,并进行了系列检测对比实验.仿真与实验结果相一致,表明使用反向联接双线圈激励探头对带包覆层管道局部腐蚀类缺陷进行脉冲涡流检测可以达到远高于单线圈激励检测的灵敏度.本研究可为带包覆层金属管道局部腐蚀的脉冲涡流检测探头设计提供参考.%Probe design was studied by simulation and experiments to improve detection sensitivity of localized corrosion in ferromagnetic metal pipe under insulation with pulsed eddy current(PEC) non-destructive testing.A reversely-connected dual coil was used as excitation source to produce a focused and intense magnetic field without the need of large current in the coil.Finite element method was used to simulate and compare the distribution of magnetic field and eddy current of single coil excitation and dual coil excitation,and a series of experiments were then performed.The experimental results agreed well with the simulation and showed that a much higher sensitivity was achieved using reversely-connected dual coil as excitation than using single coil excitation in the localized corrosion detection of ferromagnetic metal pipe under insulation with PEC testing.This research provides reference for probe design in the localized corrosion detection in metal pipe under insulation with PEC method.

  6. Flow accelerated preferential weld corrosion of X65 steel in brine

    OpenAIRE

    Adegbite, Michael Adedokun

    2014-01-01

    Preferential weld corrosion (PWC) remains a major operational challenge that jeopardizes the integrity of oil and gas production facilities. It is the selective dissolution of metal associated with welds, such that the weld metal (WM) and / or the adjacent heat-affected zone (HAZ) corrode rather than the parent metal (PM). Corrosion inhibition is conventionally used to mitigate this problem however several indications suggest that some corrosion inhibitors may increase PWC. Fur...

  7. Research on pulsed-modulation-based eddy current evaluation of subsurface corrosion in defect metallic structures%脉冲调制涡流检测金属构件亚表面腐蚀缺陷研究

    Institute of Scientific and Technical Information of China (English)

    闫贝; 李勇; 李达; 刘相彪; 李一力; 陈振茂; 王钧

    2015-01-01

    Subsurface corrosion defect severely influences the integrity of crucial components of in-service apparatus.In light of this,this paper proposes a new pulsed eddy current technique (PEC),namely pulsed-modulation-based eddy current technique (PMEC),and intensively inves-tigates its advantages regarding inspection and evaluation of subsurface corrosion defect in metal-lic structures.The correlations of PMEC signals and their features with subsurface corrosion in different depths are firstly analyzed via the finite element analysis based on the numerical PMEC model established using reduced magnetic vector potential method.The advantages of PMEC over PEC are identified via simulations.In parallel,an experimental system implementing PMEC as well as PEC is built up.Through experiments,PMEC and PEC are further compared regarding inspection of subsurface corrosion defect in conductors.The experimental results are found to be in agreement with those from simulations.The results from both simulations and experiments in-dicate that compared with PEC,PMEC has higher sensitivity to subsurface corrosion defect in metallic structures.%亚表面腐蚀缺陷严重影响在役装备关键金属构件的完整性。本文提出一种新型脉冲涡流检测技术,即脉冲调制涡流检测技术,探究该技术在金属构件亚表面腐蚀缺陷检测和评估中的技术优势。首先,基于退化磁矢位法,建立了脉冲调制涡流检测金属构件亚表面腐蚀缺陷的高效有限元仿真模型,仿真分析了脉冲调制涡流检测信号及其特征与金属构件亚表面腐蚀缺陷深度间的关联规律,探究了该技术的优势性。同时,搭建了脉冲调制涡流/脉冲涡流双检测试验系统,通过试验,进一步探究两种技术在金属构件亚表面腐蚀缺陷检测中的优劣,试验结果验证了仿真分析结论。研究表明,对于金属构件亚表面腐蚀缺陷检测,脉冲调制涡流检测技术较脉冲

  8. Corrosion Finishing/Coating Systems for DoD Metallic Substrates Based on Non-Chromate Inhibitors and UV Curable, Zero VOC Materials

    Science.gov (United States)

    2010-08-01

    After the 3000-hour exposure period get photographs taken of the test panels. Strip one of the test panels with Turco 5469 or equivalent paint stripper...test panels. Strip one of the test panels with Turco 5469 or equivalent paint stripper and photograph the stripped panels. Xenon Arc Weather...alkaline cleaning temperature on coating deposition and corrosion performance. The alkaline cleaner used, Turco 4215-NLCT from Henkel Corp., has a

  9. Enhanced mechanical properties and in vitro corrosion behavior of amorphous and devitrified Ti40Zr10Cu38Pd12 metallic glass.

    Science.gov (United States)

    Fornell, J; Van Steenberge, N; Varea, A; Rossinyol, E; Pellicer, E; Suriñach, S; Baró, M D; Sort, J

    2011-11-01

    The effects of annealing treatments on the microstructure, elastic/mechanical properties, wear resistance and corrosion behavior of rod-shaped Ti40Zr10Cu38Pd12 bulk glassy alloys, synthesized by copper mold casting, are investigated. Formation of ultrafine crystals embedded in an amorphous matrix is observed for intermediate annealing temperatures, whereas a fully crystalline microstructure develops after heating to sufficiently high temperatures. The glassy alloy exhibits large hardness, relatively low Young's modulus, good wear resistance and excellent corrosion behavior. Nanoindentation measurements reveal that the sample annealed in the supercooled liquid region exhibits a hardness value of 9.4 GPa, which is 20% larger than in the completely amorphous state and much larger than the hardness of commercial Ti-6Al-4V alloy. The Young's modulus of the as-cast alloy (around 100 GPa, as determined from acoustic measurements) increases only slightly during partial devitrification. Finally, the anticorrosion performance of the Ti40Zr10Cu38Pd12 alloy in Hank's solution has been shown to ameliorate as crystallization proceeds and is roughly as good as in the commercial Ti-6Al-4V alloy. The outstanding mechanical and corrosion properties of the Ti40Zr10Cu38Pd12 alloy, both in amorphous and crystalline states, are appealing for its use in biomedical applications. Copyright © 2011 Elsevier Ltd. All rights reserved.

  10. Valuation of surfactant Phosphonates synthesized in the protection of metal surfaces against corrosion of mild steel in 0.5M H2SO4 media

    Directory of Open Access Journals (Sweden)

    R. Ghibate

    2015-12-01

    Full Text Available In this article, we are interesting to investigate the corrosion inhibition of mild steel in sulfuric acid by two surfactants phospohonates already synthesized namely sodium methyldodecylphosphonate (Pho1 and sodium methyl (11-methacryloyloxyundecyl phosphonate (Pho2. The inhibition performances of Pho1 and Pho2 on mild steel corrosion in 0,5M H2SO4 solution were studied using the electrochemical impedance spectroscopy (EIS, weight loss, and Tafel polarization technics. The experimental results suggest that those surfactants are effective corrosion inhibitors and the inhibition efficiency increases with the increase surfactants concentrations. Polarization measurements proved that the inhibitors behave as mixed-type. EIS diagram appears a large capacitive loop at high frequencies (HF followed by a small inductive loop at low frequencies (LF for Pho2, and the addition of this surfactant inhibitor increases the impedance of electrode. The adsorption of each surfactant on steel surface obeys Langmuir adsorption isotherm. The thermodynamic and kinetic parameters were calculated and discussed. Values of inhibition efficiency calculated from weight loss, Tafel polarization curves, and EIS are in good agreement.

  11. Speciation and leachability of copper in mine tailings from porphyry copper mining: influence of particle size.

    Science.gov (United States)

    Hansen, Henrik K; Yianatos, Juan B; Ottosen, Lisbeth M

    2005-09-01

    Mine tailing from the El Teniente-Codelco copper mine situated in VI Region of Chile was analysed in order to evaluate the mobility and speciation of copper in the solid material. Mine tailing was sampled after the rougher flotation circuits, and the copper content was measured to 1150 mg kg (-1) dry matter. This tailing was segmented into fractions of different size intervals: 0-38, 38-45, 45-53, 53-75, 75-106, 106-150, 150-212, and >212 microm, respectively. Copper content determination, sequential chemical extraction, and desorption experiments were carried out for each size interval in order to evaluate the speciation of copper. It was found that the particles of smallest size contained 50-60% weak acid leachable copper, whereas only 32% of the copper found in largest particles could be leached in weak acid. Copper oxides and carbonates were the dominating species in the smaller particles, and the larger particles contained considerable amounts of sulphides.

  12. In vitro corrosion and biocompatibility screening of sputtered Ti{sub 40}Cu{sub 36}Pd{sub 14}Zr{sub 10} thin film metallic glasses on steels

    Energy Technology Data Exchange (ETDEWEB)

    Subramanian, B., E-mail: subramanianb3@gmail.com

    2015-02-01

    The growth of multi-component thin film metallic glasses (TFMGs) of Ti{sub 40}Cu{sub 36}Pd{sub 14}Zr{sub 10} (at.%) alloys fabricated using magnetron sputtering on bioimplantable 316L stainless steel substrates has been investigated. The vapor–solid quenching during sputtering enables the amorphous phases to be formed. The amorphous films consist of a single glassy phase, as evidenced by a broad hump and no detectable crystalline peaks as observed from XRD and selective area electron diffraction (SAED) patterns. The average surface roughness (Ra) of the coated film as observed from AFM was 0.3 nm. Nanohardness of about 7.7 GPa and Young's modulus of 110 GPa were measured from nanoindentation analysis. The potentiodynamic polarization and impedance measurements showed that coated stainless steel substrates have higher corrosion resistance compared to uncoated SS substrate in simulated body fluid (SBF) solution. The cytotoxicity studies using L929 fibroblast cells showed that these coatings were non-cytotoxic in nature. The interactions between the coated surface and bacteria were investigated by agar diffusion method, solution suspension and wet interfacial contact methods. - Highlights: • Ti-based TFMG coated specimen showed superior corrosion resistance. • Ti-based TFMG coated SS 316L specimen was non-cytotoxic in nature. • Antimicrobial activity of Ti-based TFMG was noticed.

  13. Method for inhibiting corrosion of nickel-containing alloys

    Science.gov (United States)

    DeVan, J.H.; Selle, J.E.

    Nickel-containing alloys are protected against corrosion by contacting the alloy with a molten alkali metal having dissolved therein aluminum, silicon or manganese to cause the formation of a corrosion-resistant intermetallic layer. Components can be protected by applying the coating after an apparatus is assembled.

  14. Silica nanocontainers for active corrosion protection

    Science.gov (United States)

    Maia, Frederico; Tedim, João; Lisenkov, Aleksey D.; Salak, Andrei N.; Zheludkevich, Mikhail L.; Ferreira, Mário G. S.

    2012-02-01

    Novel self-healing protective coatings with nanocontainers of corrosion inhibitors open new opportunities for long-term anticorrosion protection of different metallic materials. In this paper a new type of functional nanoreservoir based on silica nanocapsules (SiNC) synthesized and loaded with corrosion inhibitor 2-mercaptobenzothiazole (MBT) in a one-stage process is reported for the first time. Unlike conventional mesoporous silica nanoparticles, SiNC possess an empty core and shell with gradual mesoporosity, arising from the particular conditions of the synthetic route adopted, which confers significant loading capacity and allows prolonged and stimuli-triggered release of the inhibiting species. The kinetics of inhibitor release was studied at different pH values and concentrations of NaCl. The results show a clear dependence of the release profiles on corrosion relevant triggers such as pH and Cl- concentration. When SiNC loaded with MBT are dispersed in NaCl solution, there is a significant decrease of the corrosion activity on aluminium alloy 2024. More importantly, when SiNC-MBT is added to a conventional water-based coating formulation, the modified coating hampers corrosion activity at the metal interface, better than in the case of direct addition of corrosion inhibitor. Furthermore, self-healing is observed before and after artificially inflicting defects in the modified coatings. As a result, the developed nanocontainers show high potential to be used in new generation of active protective coatings.

  15. CO2 Corrosion and Grooving Corrosion Behavior of the ERW Joint of the Q125 Grade Tube Steel

    Institute of Scientific and Technical Information of China (English)

    Li-dong WANG; Feng-lei LIU; Qing-yun ZHAO; Hui-bin WU

    2015-01-01

    In order to investigate the CO2 corrosion behavior and the grooving corrosion susceptibility of electric resistance welded tubes of the Q125 grade, the high temperature and high pressure autoclave was employed to conduct CO2 corrosion experiments for the welded joint. The mechanisms of grooving corrosion and the factors inlfuencing grooving corrosion susceptibility were identiifed by electrochemical measurement, microstructure observation, residual stress examination, micro-region composition and orientation analysis. The CO2 corrosion results show that the corrosion resistance of the base material is the best, followed by heat-affected zone and the welded seam is the worst. The grooving corrosion occurred in the welded seam, and the grooving corrosion susceptibility of welded seam is relativity high. The dominated reason for the grooving corrosion of the electric resistance welded jointis the notable inclusions consisting of MnS as the main content in the welded seam.The proportion of high-angle grain bound-aries in the welding zone is higher than that of base metal and the heat affected zone, which plays an important role in the corrosion behavior of the welded seam.

  16. Fastener Corrosion: A Result of Moisture Problems in the Building Envelope

    Science.gov (United States)

    Samuel L. Zelinka

    2013-01-01

    This paper reviews recent literature on the corrosion of metals embedded in wood and highlights the link be-tween moisture accumulation in wood and fastener cor-rosion. Mechanisms of fastener corrosion are described including dependence upon wood moisture content. These fundamental concepts are applied to practical examples by explaining how hygrothermal models can be...

  17. Low Leachable Container System Consisting of a Polymer-Based Syringe with Chlorinated Isoprene Isobutene Rubber Plunger Stopper.

    Science.gov (United States)

    Kiminami, Hideaki; Takeuchi, Katsuyuki; Nakamura, Koji; Abe, Yoshihiko; Lauwers, Philippe; Dierick, William; Yoshino, Keisuke; Suzuki, Shigeru

    2015-01-01

    A 36 month leachable study on water for injection in direct contact within a polymer-based prefillable syringe consisting of a cyclo olefin polymer barrel, a chlorinated isoprene isobutene rubber plunger stopper, a polymer label attached on the barrel, and a secondary packaging was conducted at 25 ± 2 °C and 60 ± 5% relative humidity. Through the various comparison studies, no difference in the leachable amounts was observed between this polymer-based prefilled syringe and a glass bottle as a blank sample reference by 36 months. No influence on the leachables study outcome was noted from the printed label and/or label adhesive or from the secondary packaging. In an additional study, no acrylic acid used as the label adhesive leachable was detected by an extended storage for 45 months at 25 ± 2 °C and 60 ± 5% relative humidity as a worst case. To obtain more details, a comparison extractable study was conducted between a cyclo olefin polymer barrel and a glass barrel. In addition, chlorinated isoprene isobutene rubber and bromo isoprene isobutene rubber were compared. As a result, no remarkable difference was found in the organic extractables for syringe barrels. On the other hand, in the case of element extractable analysis, the values for the cyclo olefin polymer barrel were lower than that for the glass barrel. For the plunger stoppers, the chlorinated isoprene isobutene rubber applied in this study was showing a lower extractable profile as compared to the bromo isoprene isobutene rubber, both for organic and element extractables. In conclusion, the proposed polymer-based prefillable syringe system has great potential and represents a novel alternative that can achieve very low level extractable profiles and can bring additional value to the highly sensitive biotech drug market. A 36 month leachable study on water for injection in direct contact within a cyclo olefin polymer barrel and chlorinated isoprene isobutene rubber plunger stopper that has a

  18. Electrochemical Corrosion of Carbon—Containing Refractories

    Institute of Scientific and Technical Information of China (English)

    CHENZhao-you

    1994-01-01

    The electrochemical examination on the cor-rosion of carbon or carbon containing refractiories at molten slag-liquid interface has been carried out.The electromotive force(E.M.F)of cells with different molten slags:C|molten slag | Fe at elevated temperatures has been measured by means of potentiometer and it is in the range from 250 to 450mV .It is found that the carbon electrode in these cells is anode and whn a counter E.M.F.is applied externally to the cel,the corrosion of carbon electrode will be sup-pressed entirely.Test results show that the local corrosion of carbon containing refractories at slag-metal interface is mainly caused by the mechanism of electrochemical corrosion.

  19. Corrosion monitoring as an integral component of an effective corrosion management program

    Energy Technology Data Exchange (ETDEWEB)

    Bich, N.N. [FORCE Technology Canada Inc., Calgary, AB (Canada)

    2004-07-01

    This paper presented 6 case studies of oil and sour gas transmission pipelines where the use of corrosion monitoring devices led to the early identification of ineffective mitigation measures. The field signature method inspection tool (FSM-IT) was used in all 6 cases. FSM-IT is a non-intrusive corrosion monitoring tool that consists of a geometric matrix of sensing pins that are permanently attached to an outer pipe wall. The sensing matrix wiring is coupled to a sensing matrix interface (SMI) to form an interface. With the occurrence of internal corrosion or erosion, the electrical field is changed and compared against the signature. Computer software is used to compare the new measurements against the original signature to produce metal loss values. The software is capable of trending the metal loss over time, calculating corrosion rates and creating 3D plots to illustrate accumulated wall loss over the whole matrix. The orientation of the corrosion can be determined from an evaluation of the plots. Case studies included details of pipeline length, corrosion mechanisms, and repair activities. Mitigation measures in the case studies included batching; continuous injection; and pigging. It was concluded that the FSM-IT corrosion mitigation tool is effective in monitoring mitigation effectiveness. 7 refs., 1 tab., 12 figs.

  20. The use of electrochemical measurement techniques towards quality control and optimisation of corrosion properties of thermal spray coatings

    NARCIS (Netherlands)

    Vreijling, M.P.W.; Hofman, R.; Westing, E.P.M. van; Ferrari, G.M.; Wit, J.H.W. de

    1998-01-01

    Metal spray coatings are ever more recognised as a possible superior means of corrosion protection in many environments. Extended service life combined with little or no maintenance provides interesting opportunities for both environmentalists and corrosion engineers. Although many successful applic

  1. The use of electrochemical measurement techniques towards quality control and optimisation of corrosion properties of thermal spray coatings

    NARCIS (Netherlands)

    Vreijling, M.P.W.; Hofman, R.; Westing, E.P.M. van; Ferrari, G.M.; Wit, J.H.W. de

    1998-01-01

    Metal spray coatings are ever more recognised as a possible superior means of corrosion protection in many environments. Extended service life combined with little or no maintenance provides interesting opportunities for both environmentalists and corrosion engineers. Although many successful

  2. Modelling of Corrosion Cracks

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle

    Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed.......Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed....

  3. Corrosion behaviour of construction materials for high temperature water electrolysers

    DEFF Research Database (Denmark)

    Nikiforov, Aleksey

    2010-01-01

    Different types of corrosion resistant stainless steels, Ni-based alloys as well as titanium and tantalum were evaluated as a possible metallic bipolar plate and construction material with respect to corrosion resistance under simulated conditions corresponding to the conditions in high temperature...... and energy-dispersive X-ray spectroscopy. Results show that stainless steels are the most inclined to corrosion under high anodic polarization. Among alloys, Ni-based showed the highest corrosion resistance under conditions, simulating HTPEMWE. In particular, Inconel625 is the most promising alloy...

  4. Alloys For Flexible Hoses In A Corrosive Environment

    Science.gov (United States)

    Macdowell, Louis G., III; Ontiveros, Cordelia

    1992-01-01

    High-nickel alloy resists pitting corrosion. Report evaluates metal alloys for flexible hoses in corrosive environment. Tested to find alternatives to 304L stainless steel. Nineteen alloys selected for testing on basis of reputation for resistance to corrosion. Top five, in order of decreasing resistance to corrosion: Hastelloy(R) C-22, Inconel(R) 625, Hastelloy(R) C-276, Hastelloy(R) C-4, and Inco(R) alloy G-3. Of these, Hastelloy(R) C-22 found best for flexible-hose application.

  5. Study on corrosion simulation device for marine structural steel

    Indian Academy of Sciences (India)

    Hou Baorong; Xiang Bin

    2003-04-01

    A corrosion simulation device was studied using offshore long scale hanging specimens. An Ni–Cu–P steel specimen was studied by analysing its corrosion products and corrosion types. The appearance of the samples and the surface of the metallic substrate after the removal of the rust layer produced by these two methods were observed and compared after 470 days of exposure. The phase structure of the corrosion products under different marine environments were analysed and compared. It further indicated good correlation between the electrically connected hanging specimen method and the long scale hanging specimen method.

  6. Development of Anticorrosive Polymer Nanocomposite Coating for Corrosion Protection in Marine Environment

    Science.gov (United States)

    Mardare, L.; Benea, L.

    2017-06-01

    The marine environment is considered to be a highly aggressive environment for metal materials. Steels are the most common materials being used for shipbuilding. Corrosion is a major cause of structural deterioration in marine and offshore structures. Corrosion of carbon steel in marine environment becomes serious due to the highly corrosive nature of seawater with high salinity and microorganism. To protect metallic materials particularly steel against corrosion occurrence various organic and inorganic coatings are used. The most used are the polymeric protective coatings. The nanostructured TiO2 polymer coating is able to offer higher protection to steel against corrosion, and performed relatively better than other polymer coatings.

  7. Management of Reinforcement Corrosion

    DEFF Research Database (Denmark)

    Küter, André; Geiker, Mette Rica; Møller, Per

    Reinforcement corrosion is the most important cause for deterioration of reinforced concrete structures, both with regard to costs and consequences. Thermodynamically consistent descriptions of corrosion mechanisms are expected to allow the development of innovative concepts for the management...... of reinforcement corrosion....

  8. Novel Corrosion Sensor for Vision 21 Systems

    Energy Technology Data Exchange (ETDEWEB)

    Heng Ban

    2005-12-01

    Advanced sensor technology is identified as a key component for advanced power systems for future energy plants that would have virtually no environmental impact. This project intends to develop a novel high temperature corrosion sensor and subsequent measurement system for advanced power systems. Fireside corrosion is the metal loss caused by chemical reactions on surfaces exposed to the combustion environment. Such corrosion is the leading mechanism for boiler tube failures and has emerged to be a significant concern for current and future energy plants due to the introduction of technologies targeting emissions reduction, efficiency improvement, or fuel/oxidant flexibility. Corrosion damage can lead to catastrophic equipment failure, explosions, and forced outages. Proper management of corrosion requires real-time indication of corrosion rate. However, short-term, on-line corrosion monitoring systems for fireside corrosion remain a technical challenge to date due to the extremely harsh combustion environment. The overall objective of this project is to develop a technology for on-line corrosion monitoring based on a new concept. This objective is to be achieved by a laboratory development of the sensor and instrumentation, testing of the measurement system in a laboratory muffle furnace, and eventually testing the system in a coal-fired furnace. The initial plan for testing at the coal-fired pilot-scale furnace was replaced by testing in a power plant, because the operation condition at the power plant is continuous and more stable. The first two-year effort was completed with the successful development sensor and measurement system, and successful testing in a muffle furnace. Because of the potential high cost in sensor fabrication, a different type of sensor was used and tested in a power plant burning eastern bituminous coals. This report summarize the experiences and results of the first two years of the three-year project, which include laboratory

  9. Novel Recognition Algorithm of Metal Corrosion Defect Image%一种新的金属腐蚀缺陷图像识别算法

    Institute of Scientific and Technical Information of China (English)

    王彦; 谢晓方; 王波

    2012-01-01

    为从大量X光图像中找出含有金属腐蚀缺陷的图像,提出一种新的X光图像识别算法.对待测的X光图像建立灰度梯度共生矩阵(GLCM),依据人们对腐蚀图像的直观印象,从GLCM中提取出5种特征参数构建特征向量.将特征向量转化为特征Vague集,并将其与目标Vague集进行相似性度量,从而实现金属腐蚀缺陷图像的识别.实验结果证明,相比BP神经网络和单Bayes分类器,该算法具有更高的识别准确率.%In order to find the image containing the corrosion from lots of X-ray image, a new method of model recognition is offered in this paper. It constructes the Gray Level-gradient Co-occurrence Matrix(GLCM) for each X-ray image and the eigenvector by 5 characters of the matrix according to the feeling of the people to the corrosion, It transforms the eigenvector to the Vague sets and recognizes the corrosion by calculating the similarity between the character Vague sets and the target Vague sets. Experimental result shows that this algorithm has higher identification accuracy than BP neural network and single Bayes classifier.

  10. Improvement of the linear polarization resistance method for testing steel corrosion inhibitors

    Science.gov (United States)

    Faritov, A. T.; Rozhdestvenskii, Yu. G.; Yamshchikova, S. A.; Minnikhanova, E. R.; Tyusenkov, A. S.

    2016-11-01

    The linear polarization resistance method is used to improve the technique of corrosion control in liquid conducting according to GOST 9.514-99 (General Corrosion and Aging Protection System. Corrosion Inhibitors for Metals in Water Systems. Electrochemical Method of Determining the Protective Ability). Corrosion monitoring is shown to be performed by electronic devices with real-time data transfer to industrial controllers and SCADA systems.

  11. Role of humic substances in the formation of nanosized particles of iron corrosion products

    Science.gov (United States)

    Pankratov, D. A.; Anuchina, M. M.

    2017-02-01

    The corrosion of metallic iron in aqueous solutions of humic substances (HS) with limited access to air is studied. The HS are found to exhibit multiple functions. Acid-base, redox, and surfactant properties, along with the ability to form complexes with iron in solution, are displayed in the corrosion process. Partial reduction of the HS during the corrosion reaction and their adsorption onto the main corrosion product (Fe3O4 nanoparticles) are observed.

  12. Leaching of metals from fresh and sintered red mud.

    Science.gov (United States)

    Ghosh, Indrani; Guha, Saumyen; Balasubramaniam, R; Kumar, A V Ramesh

    2011-01-30

    The disposal of red mud, a solid waste generated during the extraction of alumina from bauxite, is one of the major problems faced by the aluminum industry. Proper disposal followed by its utilization, for example as bricks, can provide a satisfactory solution to this problem. Pollution potential of red mud and its finished product, due to metals leaching out from them under certain environmental conditions, need to be studied. Sintering of red mud was performed in a resistance type vertical tube furnace to simulate the brick-making conditions in lab-scale. Leachability of metals in red mud and the sintered product was evaluated by performing sequential extraction experiments on both. The metals studied were the 'macro metals' iron and aluminum and the 'trace metals' copper and chromium. The total extractabilities of all the metals estimated by the microwave digestion of red mud samples decreased due to sintering. The leachability in sequential extraction of the macro metals iron and aluminum, on the other hand, increased due to sintering in all phases of sequential extraction. However, the effect of sintering on the leachability of the trace metals by sequential extraction was different for copper and chromium in different fractions of sequential extraction.

  13. Potential corrosivity of untreated groundwater in the United States

    Science.gov (United States)

    Belitz, Kenneth; Jurgens, Bryant C.; Johnson, Tyler D.

    2016-07-12

    Corrosive groundwater, if untreated, can dissolve lead and other metals from pipes and other components in water distribution systems. Two indicators of potential corrosivity—the Langelier Saturation Index (LSI) and the Potential to Promote Galvanic Corrosion (PPGC)—were used to identify which areas in the United States might be more susceptible to elevated concentrations of metals in household drinking water and which areas might be less susceptible. On the basis of the LSI, about one-third of the samples collected from about 21,000 groundwater sites are classified as potentially corrosive. On the basis of the PPGC, about two-thirds of the samples collected from about 27,000 groundwater sites are classified as moderate PPGC, and about one-tenth as high PPGC. Potentially corrosive groundwater occurs in all 50 states and the District of Columbia.National maps have been prepared to identify the occurrence of potentially corrosive groundwater in the 50 states and the District of Columbia. Eleven states and the District of Columbia were classified as having a very high prevalence of potentially corrosive groundwater, 14 states as having a high prevalence of potentially corrosive groundwater, 19 states as having a moderate prevalence of potentially corrosive groundwater, and 6 states as having a low prevalence of potentially corrosive groundwater. These findings have the greatest implication for people dependent on untreated groundwater for drinking water, such as the 44 million people that are self-supplied and depend on domestic wells or springs for their water supply.

  14. Corrosion behaviour of construction materials for high temperature steam electrolysers

    DEFF Research Database (Denmark)

    Nikiforov, Aleksey; Petrushina, Irina; Christensen, Erik;

    2011-01-01

    Different types of commercially available stainless steels, Ni-based alloys as well as titanium and tantalum were evaluated as possible metallic bipolar plates and construction materials. The corrosion resistance was measured under simulated conditions corresponding to the conditions in high...... to corrosion under strong anodic polarisation. Among alloys, Ni-based showed the highest corrosion resistance in the simulated PEM electrolyser medium. In particular, Inconel 625 was the most promising among the tested corrosion-resistant alloys for the anodic compartment in high temperature steam electrolysis....... Tantalum showed outstanding resistance to corrosion in selected media. On the contrary, passivation of titanium was weak, and the highest rate of corrosion among all tested materials was observed for titanium at 120 degrees C....

  15. 金属用水性隔热防腐涂料的研制%Study on Waterborne Heat-Insulating and Anti-Corrosive Coatings for Metal

    Institute of Scientific and Technical Information of China (English)

    刘成楼; 唐国军

    2012-01-01

    以防锈专用苯丙乳液为基料,以钛白粉、热反射粉、磷酸铝锌、空心玻璃微珠为颜填料,以纳米SiO2为改性材料,制备了水性隔热防腐涂料,当PVC(颜料体积浓度)为25%时,涂料具有底面合一、太阳光反射隔热、防锈防腐、绿色环保、耐候耐久、装饰性好等特点。%A waterborne heat-insu acrylic emulsion as hinder, titanium lating dioxid as pigments and fillers, and nano-SiO2 reflective insulation, rust and corrosion etc. features when PVC was 25%. and anti-corrosive coatings was prepared by special antirust styrene- e, heat-reflective powder, aluminum zinc phosphate, hollow glass beads as modified material. The coatings can be used as one coat paint. It had resistance, environmental-friendly, weather resistance, good decorative

  16. The corrosive nature of manganese in drinking water

    Energy Technology Data Exchange (ETDEWEB)

    Alvarez-Bastida, C. [Centro Interamericano de Recursos del Agua, Facultad de Ingeniería, Universidad Autónoma del Estado de México, Carretera Toluca-Ixtlahuaca, Km. 14.5, C.P. 50200, Toluca, Estado de México (Mexico); Facultad de Química, Universidad Autónoma del Estado de México, Paseo Colón y Tollocan s/n, C.P. 50000, Toluca, Estado de México (Mexico); Martínez-Miranda, V.; Vázquez-Mejía, G. [Centro Interamericano de Recursos del Agua, Facultad de Ingeniería, Universidad Autónoma del Estado de México, Carretera Toluca-Ixtlahuaca, Km. 14.5, C.P. 50200, Toluca, Estado de México (Mexico); Solache-Ríos, M., E-mail: marcos.solache@inin.gob.mx [Departamento de Química, Instituto Nacional de Investigaciones Nucleares, A.P. 18-1027, Col. Escandón, Delegación Miguel Hidalgo, C.P. 11801 México, D.F. (Mexico); Fonseca-Montes de Oca, G. [Centro Interamericano de Recursos del Agua, Facultad de Ingeniería, Universidad Autónoma del Estado de México, Carretera Toluca-Ixtlahuaca, Km. 14.5, C.P. 50200, Toluca, Estado de México (Mexico); Trujillo-Flores, E. [Facultad de Ingeniería, Universidad Autónoma del Estado de México, Cerro de Coatepec s/n, Ciudad Universitaria, C.P. 50130, Toluca, Estado de México (Mexico)

    2013-03-01

    Corrosion problems having to do with drinking water distribution systems are related to many processes and factors and two of them are ionic acidity and carbon dioxide, which were considered in this work. The corrosion character of water is determined by the corrosion indexes of Langelier, Ryznar, Larson, and Mojmir. The results show that pipes made of different materials, such as plastics or metals, are affected by corrosion, causing manganese to be deposited on materials and dissolved in water. The deterioration of the materials, the degree of corrosion, and the deposited corrosion products were determined by X-ray diffraction and Scanning Electron Microscopy. High levels of manganese and nitrate ions in water may cause serious damage to the health of consumers of water. Three wells were examined, one of them presented a high content of manganese; the others had high levels of nitrate ions, which increased the acidity of the water and, therefore, the amount of corrosion of the materials in the distribution systems. - Highlights: ► Corrosion of distribution systems affects the quality of drinking water. ► Corrosion in water distribution systems is related to acidity and carbon dioxide. ► Pipes are corroded and manganese is deposited on pipes and dissolved in water. ► The deterioration of the pipes and the corrosion products were determined. ► Nitrate ions increase the acidity of water in the wells.

  17. Surface treatment and history-dependent corrosion in lead alloys

    Energy Technology Data Exchange (ETDEWEB)

    Li Ning [Los Alamos National Laboratory, Los Alamos, NM (United States)]. E-mail: ningli@lanl.gov; Zhang Jinsuo [Los Alamos National Laboratory, Los Alamos, NM (United States); Sencer, Bulent H. [Los Alamos National Laboratory, Los Alamos, NM (United States); Koury, Daniel [University of Nevada, Las Vegas, NV (United States)

    2006-06-23

    In oxygen-controlled lead and lead-bismuth eutectic (LBE), steel corrosion may be strongly history dependent. This is due to the competition between liquid metal dissolution corrosion and oxidation as a 'self-healing' protection barrier. Such effects can be observed from corrosion testing of a variety of surface-treated materials, such as cold working, shot peening, pre-oxidation, etc. Shot peening of austenitic steels produces surface-layer microstructural damages and grain compression, which could contribute to increased Cr migration to the surface and enhance the protection through an impervious oxide. Pre-oxidation under conditions different from operating ones may form more protective oxides, reduce oxygen and metal ion migration through the oxides, and achieve better protection for longer durations. Corrosion and oxidation modeling and analysis reveal the potential for significantly reducing long-term corrosion rates by initial and early-stage conditioning of steels for Pb/LBE services.

  18. Corrosion of separator plate constituents in molten carbonate

    Science.gov (United States)

    Vossen, Jack

    To improve the corrosion resistance of the separator plates, insight in the corrosion behavior of the materials used is necessary. Especially, a detailed knowledge of the dissolution and passivation mechanisms as a function of the electrode potential will be useful. It is very difficult to unravel the corrosion mechanism of commercially available materials because it depends on several factors. Therefore, to obtain a first insight, the corrosion mechanism of pure metals and binary model alloys has been investigated and described in this thesis. The pure metals investigated are gold, nickel and chromium. The alloys that were investigated in this thesis are nickel-chromium, nickel-iron and nickel-aluminium alloys. Some commercially available materials have been investigated as a first attempt to understand the corrosion and passivation mechanisms of more complicated alloys.

  19. Corrosion at the head-neck interface of current designs of modular femoral components: essential questions and answers relating to corrosion in modular head-neck junctions.

    Science.gov (United States)

    Osman, K; Panagiotidou, A P; Khan, M; Blunn, G; Haddad, F S

    2016-05-01

    There is increasing global awareness of adverse reactions to metal debris and elevated serum metal ion concentrations following the use of second generation metal-on-metal total hip arthroplasties. The high incidence of these complications can be largely attributed to corrosion at the head-neck interface. Severe corrosion of the taper is identified most commonly in association with larger diameter femoral heads. However, there is emerging evidence of varying levels of corrosion observed in retrieved components with smaller diameter femoral heads. This same mechanism of galvanic and mechanically-assisted crevice corrosion has been observed in metal-on-polyethylene and ceramic components, suggesting an inherent biomechanical problem with current designs of the head-neck interface. We provide a review of the fundamental questions and answers clinicians and researchers must understand regarding corrosion of the taper, and its relevance to current orthopaedic practice. Cite this article: Bone Joint J 2016;98-B:579-84.

  20. High-Performance Corrosion-Resistant Iron-Based Amorphous Metals - The Effects of Composition, Structure and Environment: Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4

    Energy Technology Data Exchange (ETDEWEB)

    Farmer, J; Haslam, J; Day, S; Lian, T; Saw, C; Hailey, P; Choi, J; Yang, N; Bayles, R; Aprigliano, L; Payer, J; Perepezko, J; Hildal, K; Lavernia, E; Ajdelsztajn, L; Branagan, D J; Beardsely, M B

    2006-10-20

    Several Fe-based amorphous metal formulations have been identified that appear to have corrosion resistance comparable to (or better than) that of Ni-based Alloy C-22 (UNS No. N06022), based on measurements of breakdown potential and corrosion rate in seawater. Both chromium (Cr) and molybdenum (Mo) provide corrosion resistance, boron (B) enables glass formation, and rare earths such as yttrium (Y) lower critical cooling rate (CCR). SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) has no yttrium, and is characterized by relatively high critical cooling rates of approximately 600 Kelvin per second. Data for the SAM2X5 formulation is reported here. In contrast to yttrium-containing iron-based amorphous metals, SAM2X5 can be readily gas atomized to produce spherical powders which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer or inhibitor. SAM2X5 also experiences crevice corrosion under sufficiently harsh conditions. Both Alloy C-22 and Type 316L stainless lose their resistance to corrosion during thermal spraying, due to the formation of deleterious intermetallic phases which depletes the matrix of key alloy elements, whereas SAM2X5 can be applied as coatings with the same corrosion resistance as a fully-dense completely amorphous melt-spun ribbon, provided that its amorphous nature is preserved during thermal spraying. The hardness of Type 316L Stainless Steel is approximately 150 VHN, that of Alloy C-22 is approximately 250 VHN, and that of HVOF SAM2X5 ranges from 1100-1300 VHN [MRS12-13]. Such hardness makes these materials particularly attractive for applications where corrosion-erosion and wear are also issues. Since SAM2X5 has high boron content, it can absorb neutrons efficiently, and may therefore find