WorldWideScience

Sample records for lathes

  1. Machine Shop. Module 5: Lathes. Instructor's Guide.

    Science.gov (United States)

    Nobles, Jack

    This document consists of materials for a 10-unit course on the following topics: (1) types and parts of lathes; (2) lathe accessories, maintenance, and safety; (3) lathe operations and tooling; (4) lathe calculations; (5) lathe taper and thread applications; (6) planning considerations; (7) cutting fluids, lathe center alignment, and lathe gaps;…

  2. A new ergonomically improved lathe.

    Science.gov (United States)

    Harten, G A; Derks, P M

    1975-09-01

    Following frequent complaints of lower back pain by lathe operators, a working group from the Philips Ergonomics Department have produced a model of an ergonomically improved lathe which ensures a healthy posture for the lathe operator at work. The same healthy posture can be adopted whether the operator is sitting or standing. The operator also has a good view of his work. At least two manufacturers have undertaken to develop this ergonomic lathe.

  3. Failure probabilistic model of CNC lathes

    International Nuclear Information System (INIS)

    Wang Yiqiang; Jia Yazhou; Yu Junyi; Zheng Yuhua; Yi Shangfeng

    1999-01-01

    A field failure analysis of computerized numerical control (CNC) lathes is described. Field failure data was collected over a period of two years on approximately 80 CNC lathes. A coding system to code failure data was devised and a failure analysis data bank of CNC lathes was established. The failure position and subsystem, failure mode and cause were analyzed to indicate the weak subsystem of a CNC lathe. Also, failure probabilistic model of CNC lathes was analyzed by fuzzy multicriteria comprehensive evaluation

  4. Mini lathe machine converted to CNC

    Directory of Open Access Journals (Sweden)

    Alexandru Morar

    2012-06-01

    Full Text Available This paper presents the adaptation of a mechanical mini-lathing machine to a computerized numerical control (CNC lathing machine. This machine is composed of a ASIST mini-lathe and a two-degrees-of-freedom XZ stage designed specifically for this application. The whole system is controlled from a PC using adequate CNC control software.

  5. Microstructure and cleavage in lath martensitic steels

    International Nuclear Information System (INIS)

    Morris, John W Jr; Kinney, Chris; Pytlewski, Ken; Adachi, Y

    2013-01-01

    In this paper we discuss the microstructure of lath martensitic steels and the mechanisms by which it controls cleavage fracture. The specific experimental example is a 9Ni (9 wt% Ni) steel annealed to have a large prior austenite grain size, then examined and tested in the as-quenched condition to produce a relatively coarse lath martensite. The microstructure is shown to approximate the recently identified ‘classic’ lath martensite structure: prior austenite grains are divided into packets, packets are subdivided into blocks, and blocks contain interleaved laths whose variants are the two Kurjumov–Sachs relations that share the same Bain axis of the transformation. When the steel is fractured in brittle cleavage, the laths in the block share {100} cleavage planes and cleave as a unit. However, cleavage cracks deflect or blunt at the boundaries between blocks with different Bain axes. It follows that, as predicted, the block size governs the effective grain size for cleavage. (paper)

  6. Lathe converted for grinding aspheric surfaces

    Science.gov (United States)

    Larmer, J. W.; Levinsohn, M.; Mc Craw, D.; Pessagno, E. H.; Taub, F. J.

    1964-01-01

    A standard overarm tracing lathe converted by the addition of an independently driven diamond grinding wheel is used for grinding aspheric surfaces. The motion of the wheel is controlled by the lathe air tracer following the template which produces the desired aspheric profile.

  7. Morphology and substructure of lath martensites in dilute Zr--Nb alloys

    International Nuclear Information System (INIS)

    Srivastava, D.; Mukhopadhyay, P.; Banerjee, S.

    2000-01-01

    The morphology and substructure of lath martensites formed in β quenched dilute Zr--Nb alloys are described. The laths are arranged in a nearly parallel manner within any given colony or packet. Packets of alternately twin related laths and clusters of three mutually twin related lath martensite variants have been observed and the twinning plane is of {1 anti 101} H type. With increasing niobium content a continuous transition from large colonies of lath martensites, through smaller lath colonies, to individual plates of the acicular martensites occurs. The lath-lath interface consists of regularly spaced parallel arrays of dislocations of type. The habit plane traces of lath martensite lie close to {334} type poles and the operating lattice invariant shear mode is { anti 1101} H H shear system. This result is consistent with results predicted by the phenomenological theory. The preferred two and three habit plane variant grouping clustering is explained on the basis of self-accommodation effects. (orig.)

  8. Crystallography of lath martensite and stabilization of retained austenite

    International Nuclear Information System (INIS)

    Sarikaya, M.

    1982-10-01

    TEM was used to study the morphology and crystallography of lath martensite in low and medium carbon steels in the as-quenched and 200 0 C tempered conditions. The steels have microduplex structures of dislocated lath martensite and continuous thin films of retained austenite at the lath interfaces. Stacks of laths form the packets which are derived from different [111] variants of the same austenite grain. The residual parent austenite enables microdiffraction experiments with small electron beam spot sizes for the orientation relationships (OR) between austenite and martensite. All three most commonly observed ORs, namely Kurdjumov-Sachs, Nishiyama-Wassermann, and Greninger-Troiano, operate within the same sample

  9. Crystallography of lath martensite and stabilization of retained austenite

    Energy Technology Data Exchange (ETDEWEB)

    Sarikaya. M.

    1982-10-01

    TEM was used to study the morphology and crystallography of lath martensite in low and medium carbon steels in the as-quenched and 200/sup 0/C tempered conditions. The steels have microduplex structures of dislocated lath martensite and continuous thin films of retained austenite at the lath interfaces. Stacks of laths form the packets which are derived from different (111) variants of the same austenite grain. The residual parent austenite enables microdiffraction experiments with small electron beam spot sizes for the orientation relationships (OR) between austenite and martensite. All three most commonly observed ORs, namely Kurdjumov-Sachs, Nishiyama-Wassermann, and Greninger-Troiano, operate within the same sample.

  10. Management of complications associated with lathe-cut soft contact lenses.

    Science.gov (United States)

    Freeman, M I

    1979-06-01

    At the present time, nine lathe-cut lenses are FDA approved and commercially available in the United States. Complications of lathe-cut soft contact lenses cover a wide spectrum of problems. Five significant complications of lathe-cut lenses and their prevention and therapeutic management are discussed.

  11. Development of Semi-Automatic Lathe by using Intelligent Soft Computing Technique

    Science.gov (United States)

    Sakthi, S.; Niresh, J.; Vignesh, K.; Anand Raj, G.

    2018-03-01

    This paper discusses the enhancement of conventional lathe machine to semi-automated lathe machine by implementing a soft computing method. In the present scenario, lathe machine plays a vital role in the engineering division of manufacturing industry. While the manual lathe machines are economical, the accuracy and efficiency are not up to the mark. On the other hand, CNC machine provide the desired accuracy and efficiency, but requires a huge capital. In order to over come this situation, a semi-automated approach towards the conventional lathe machine is developed by employing stepper motors to the horizontal and vertical drive, that can be controlled by Arduino UNO -microcontroller. Based on the input parameters of the lathe operation the arduino coding is been generated and transferred to the UNO board. Thus upgrading from manual to semi-automatic lathe machines can significantly increase the accuracy and efficiency while, at the same time, keeping a check on investment cost and consequently provide a much needed escalation to the manufacturing industry.

  12. Crystallography and structure of lath martensite of hexagonal α-phase in zirconium

    International Nuclear Information System (INIS)

    Dobromyslov, A.V.; Talits, N.I.

    1989-01-01

    Crystallography, morphology and substructural features of lath martensite produced in zirconium after quenching are studied using transmission electron microscopy and electron diffraction methods. It is shown that all lathes in the package as a rule have close oreintation, but sometimes lathes are met which are present in a twin position in relation to neighbouring ones. In this case twining plane between the lathes coincides with α-phase [1011] plane. Residual β-phase between lathes is not preserved. It is detected that threi types of habitus planes of lath martensite of hexagonal α-phase are observed: [1010], [1120], [1011]. Atom-crystallographic mechanism of lattice reconstruction at β → α-phase lath habitus planes produced on its base coincide with the ones experimentally determined

  13. LeBlond precision lathe safety modifications for HE machining

    International Nuclear Information System (INIS)

    Newton, L.E.

    1978-01-01

    In high explosives machining the three major concerns are safety, reliability, and ease of operation. With these three concerns as our main goals, LLL's EE and ME departments worked together to modify a LeBlond precision lathe for high explosives machining. The result is a unique, remote-controlled lathe which has extensive mechanical and electronics modifications. The lathe has been operating safely and successfully at Site 300's HE Test Facility since April 1978

  14. Tool post modification allows easy turret lathe cutting-tool alignment

    Science.gov (United States)

    Fouts, L.

    1966-01-01

    Modified tool holder and tool post permit alignment of turret lathe cutting tools on the center of the spindle. The tool is aligned with the spindle by the holder which is kept in position by a hydraulic lock in feature of the tool post. The tool post is used on horizontal and vertical turret lathes and other engine lathes.

  15. METHODS OF NOISE LEVEL REDUCTION OF DRIVE IN LATHES

    Directory of Open Access Journals (Sweden)

    Janusz ROGULA

    2014-06-01

    Full Text Available The aim of this work is method presentation to noise level reduction of fixed headstock of the lathe. It is connected with the causes finding of non-uniform work of lathe headstock, description of recent design and its analysis. Problem of the excessive noise level concern to near 35% of the lathes have been produced. In spite of lack of noise reduction possibility there were no system solution of problem. Design optimisation weren’t done after application the electric motor with inverter. New solution of electric motor control let to reduce number of gear wheels in lathe drive system. For this drive solution there weren’t made the analysis of drive particular parts influence on the noise generation.

  16. Experience with the lathe cut Bausch & Lomb SOFLENS: Part 1--Clinical study.

    Science.gov (United States)

    Weissman, B A; Levinson, A

    1978-03-01

    This study consists of clinical experience with the recently produced lathe cut Bausch & lomb SOFTLENS. Sixteen patients were fitted with the spin cast and then lathe cut lens. Visual acuities were better with the lathe cut lens. Comfort was good with both lenses. Some degree of circum-corneal injection was noted with the larger lathe cut design.

  17. Measuring the Amount of Mechanical Vibration During Lathe Processing

    Directory of Open Access Journals (Sweden)

    Štefánia SALOKYOVÁ

    2015-06-01

    Full Text Available The article provides basic information regarding the measurement and evaluation of mechanical vibration during the processing of material by lathe work. The lathe processing can be characterized as removing material by precisely defined tools. The results of the experimental part are values of the vibration acceleration amplitude measured by the piezoelectric sensor on the bearing house of the lathe. A set of new knowledge and conclusions is formulated based on the analysis of the created graphical dependencies.

  18. Swiveling Lathe Jaw Concept for Holding Irregular Pieces

    Science.gov (United States)

    David, J.

    1966-01-01

    Clamp holds irregularly shaped pieces in lathe chuck without damage and eliminates excessive time in selecting optimum mounting. Interchangeable jaws ride in standard jaw slots but swivel so that the jaw face bears evenly against the workpiece regardless of contour. The jaws can be used on both engine and turret lathes.

  19. ANALYSIS OF CUTTING FORCES ON CNC LATHES EXPERIMENTAL APPROACH

    Directory of Open Access Journals (Sweden)

    Erdem Koç

    1996-01-01

    Full Text Available Objective of this study is to make use easy programming of CNC lathes and to achieve the optimization of part program prepared considering the limiting parameters of the machine. In the present study, a BOXFORD 250 B CNC lathe has been used for experiment and optimization process. The measurement of cutting forces exerted on the cutting tool of CNC lathe has been performed. The cutting forces occurring during the turning operation have been determined for different depth of" cut, feed rate and cutting speed as well as different cutting tools and related data base has been obtained.

  20. Lathe Attachment Finishes Inner Surface of Tubes

    Science.gov (United States)

    Lancki, A. J.

    1982-01-01

    Extremely smooth finishes are machined on inside surfaces of tubes by new attachment for a lathe. The relatively inexpensive accessory, called a "microhone," holds a honing stone against workpiece by rigid tangs instead of springs as in conventional honing tools. Inner rod permits adjustment of microhoning stone, while outer tube supports assembly. Outer tube is held between split blocks on lathe toolpost. Microhoning can be done with either microhone or workpiece moving and other member stationary.

  1. OptiCentric lathe centering machine

    Science.gov (United States)

    Buß, C.; Heinisch, J.

    2013-09-01

    High precision optics depend on precisely aligned lenses. The shift and tilt of individual lenses as well as the air gap between elements require accuracies in the single micron regime. These accuracies are hard to meet with traditional assembly methods. Instead, lathe centering can be used to machine the mount with respect to the optical axis. Using a diamond turning process, all relevant errors of single mounted lenses can be corrected in one post-machining step. Building on the OptiCentric® and OptiSurf® measurement systems, Trioptics has developed their first lathe centering machines. The machine and specific design elements of the setup will be shown. For example, the machine can be used to turn optics for i-line steppers with highest precision.

  2. HEU Holdup Measurements on 321-M A-Lathe

    International Nuclear Information System (INIS)

    Dewberry, R.A.

    2002-01-01

    The Analytical Development Section of SRTC was requested by the Facilities Disposition Division (FDD) of the Savannah River Site to determine the holdup of enriched uranium in the 321-M facility as part of an overall deactivation project of the facility. The 321-M facility was used to fabricate enriched uranium fuel assemblies, lithium-aluminum target tubes, neptunium assemblies, and miscellaneous components for the production reactors. The results of the holdup assays are essential for determining compliance with the solid waste Waste Acceptance Criteria, Material Control and Accountability, and to meet criticality safety controls. Three measurement systems were used to determine highly enriched uranium (HEU) holdup. This report covers holdup measurements on the A-Lathe that was used to machine uranium-aluminum-alloy (U-Al). Our results indicated that the lathe contained more than the limits stated in the Waste Acceptance Criteria (WAC) for the solid waste E-Area Vaults. Thus the lathe was decontaminated three times and assayed four times in order to bring the amounts of uranium to an acceptable content. This report will discuss the methodology, Non-Destructive Assay (NDA) measurements, and results of the U-235 holdup on the lathe

  3. Anomalous kinetics of lath martensite formation in stainless steel

    DEFF Research Database (Denmark)

    Villa, Matteo; Hansen, Mikkel Fougt; Pantleon, Karen

    2015-01-01

    The kinetics of lath martensite formation in Fe-17.3 wt-%Cr-7.1 wt-%Ni-1.1 wt-%Al-0.08 wt-%C stainless steel was investigated with magnetometry and microscopy. Lath martensite forms during cooling, heating and isothermally. For the first time, it is shown by magnetometry during extremely slow...

  4. The determination of effective injury controls for metal-cutting lathe operators.

    Science.gov (United States)

    Etherton, J R; Trump, T R; Jensen, R C

    1981-01-01

    Operators of metal-working lathes are one of the largest manufacturing machine worker populations in the United States. Machines (other than vehicular) account for over 10% of occupational injuries each year. An estimated 3,400 operators of metal-working lathes suffer lost-time injuries annually in the United States. Some of these are fatal. Therefore an investigation was undertaken to determine methods for reducing injuries to lathe operators. Three methods were used: (i) review of injury reports, (ii) human factors analysis, and (iii) fault-tree procedures. The investigation followed the man-machine systems approach of looking for injury-producing dysfunctions between the lathe and the lathe operator. The major sources of injury were found to be chips and workholding devices. Secondary tasks were found to be more hazardous than is generally recognized. The use of three methods for approaching the problem was found to be useful in that injury controls were identified which are likely to be adopted because of their potential for improving safety without adversely affecting productivity.

  5. On the role of interlath retained austenite in the deformation of lath martensite

    International Nuclear Information System (INIS)

    Maresca, F; Kouznetsova, V G; Geers, M G D

    2014-01-01

    Literature presents extensive experimental evidence of large deformation and ductile fracture behaviour of lath martensite in martensitic and multi-phase high strength steels under quasi-static, uniaxial loading conditions. The physical origin of this apparent ductile behaviour of martensite is not clear, since martensite generally provides a high material strength. The presence of thin films of interlath retained austenite may trigger the observed apparent martensite ductility. The present contribution investigates the role played by interlath retained austenite on the mechanics of lath martensite by means of crystal plasticity simulations. It is shown that independently from the interlath retained austenite volume fraction and the exact lath morphology, localized shearing along the lath habit plane occurs as long as there are enough carriers for plasticity. The austenite film acts like a ‘greasy’ plane on which the stiffer laths can slide. The shearing mechanism is not a mere consequence of the lower flow stress in the austenitic phase, but it is largely due to the orientation relationship between the retained austenite face centred cubic lattice and the body centred cubic lath crystals. (paper)

  6. Lathe Operator. Coordinator's Guide. Individualized Study Guide. General Metal Trades.

    Science.gov (United States)

    East Texas State Univ., Commerce. Occupational Curriculum Lab.

    This guide provides information to enable coordinators to direct learning activities for students using an individualized study guide on operating a lathe. The study material is designed for students enrolled in cooperative part-time training and employed, or desiring to be employed, as lathe operators. Contents include a sample progress chart,…

  7. EBSD characterization of deformed lath martensite in if steel

    DEFF Research Database (Denmark)

    Lv, Z.A.; Zhang, Xiaodan; Huang, Xiaoxu

    2017-01-01

    Rolling deformation results in the transformation of a lath martensite structure to a lamellar structure characteristic to that of IF steel cold-rolled to medium and high strains. The structural transition takes place from low to medium strain, and electron backscatter diffraction analysis shows...... and the strength are characterized for lath martensite rolled to a thickness reduction of 30%, showing that large changes in the misorientation take place, while the strain hardening rate is low....

  8. The SFD - 80 M high precision double axis facing lathe

    International Nuclear Information System (INIS)

    Bran, T.; Dragomir, I.; Rusu, I.; Stanciu, S.; Niculceanu, F.; Nica, O.; Popescu, M.; Bailescu, V.; Burcea, Gh.; Turcanu, V.

    2001-01-01

    A high precision double axis facing lathe was designed for machining the 'final end-cup' by exterior conical lathing. The lathe is semi-automatic and includes two independent identical units. The general constructive, dimensional and functional characteristics are presented as well as the specific power consumptions. As compared to other machines able to perform the same operations this machine presents the following novel aspects: - it is dedicated from the design stage to the workpiece to be machined; - the splinting speed is quasi-constant all along the processing span (irrespective of the cutting diameter at which the tool is fixed, in its trajectory generating the exterior cone). At 100% and 80% nominal power values the yield is 240 workpiece/hour and 192 workpiece/hour, respectively

  9. Coarsening behavior of lath and its effect on creep rates in tempered martensitic 9Cr-W steels

    International Nuclear Information System (INIS)

    Abe, F.

    2004-01-01

    The coarsening behavior of martensite lath has been investigated by means of transmission electron microscopy for tempered martensitic 9 wt.% Cr-(0, 1, 2, 4 wt.%) W steels during creep at 823-923 K. During creep, the recovery of excess dislocations, the agglomeration of carbides and the coarsening of laths take place. The coarsening of laths with absorbing excess dislocations is the major process in the creep acceleration. The coarsening rate of lath decreases with increasing W concentration, which is correlated with the rate of Ostwald ripening of M 23 C 6 carbides. The progressive local-coalescence of two adjacent laths boundaries near the Y-junction causes the movement of Y-junction, resulting in the coarsening of lath

  10. An approach to define the effective lath size controlling yield strength of bainite

    International Nuclear Information System (INIS)

    Zhu Kangying; Bouaziz, Olivier; Oberbillig, Carla; Huang, Mingxin

    2010-01-01

    Research highlights: In this study, we developed a series of fully bainitic microstructures with negligible carbide precipitation in ultra-low carbon steels. Then, we investigated the microstructure by EBSD as well as their mechanical properties. It is found that the yield stress of such bainite is proportional to the inverse lath size defined with low boundary misorientation (2-7 deg.). We explained this by employing a theory which predicts the flow stress of deformed metals, assuming that both lath boundary and dislocation cell boundary have similar capability of being dislocation obstacles. - Abstract: A fully bainitic microstructure with negligible carbide precipitation is obtained in two ultra-low carbon steels. The size and misorientation of bainite laths are analysed by Electron Back Scattering Diffraction (EBSD). It is found that the yield stress of bainite is proportional to the inverse lath size defined with low boundary misorientation (2-7 deg.). This can be explained by a theory predicting the flow stress of deformed metals, assuming that both lath boundary and dislocation cell boundary have similar capability of being dislocation obstacles.

  11. Hazard perception and occupational injuries in the welders and lathe machine operators of Rawalpindi and Islamabad.

    Science.gov (United States)

    Shaikh, M A

    2001-02-01

    To study the prevalence of occupational injuries in the welders and lathe machine operators and their hazard perception. This study was conducted in the welders and lathe machine operators working in the welding and metal working shops in Rawalpindi and Islamabad. A cross-sectional survey was conducted by two trained health interviewers using uniform questionnaire with both close and open-ended questions. Two hundred and eight welders and 104 lathe machine operators were interviewed. Thirty nine (18.7%) welders and 27 (26%) lathe machine operators reported an injury in the past three months, while 63 (30.3%) welders and 76 (73.8%) lathe machine operators reported sustaining an injury in the past twelve months. However, only half of the welders and 31 (29.8%) lathe machine operators believed that their occupation was hazardous for health. For effective public health policy there is a need preventive education and enforcement of safety regulations for the informal occupational sector in Pakistan.

  12. Mamdani-Fuzzy Modeling Approach for Quality Prediction of Non-Linear Laser Lathing Process

    Science.gov (United States)

    Sivaraos; Khalim, A. Z.; Salleh, M. S.; Sivakumar, D.; Kadirgama, K.

    2018-03-01

    Lathing is a process to fashioning stock materials into desired cylindrical shapes which usually performed by traditional lathe machine. But, the recent rapid advancements in engineering materials and precision demand gives a great challenge to the traditional method. The main drawback of conventional lathe is its mechanical contact which brings to the undesirable tool wear, heat affected zone, finishing, and dimensional accuracy especially taper quality in machining of stock with high length to diameter ratio. Therefore, a novel approach has been devised to investigate in transforming a 2D flatbed CO2 laser cutting machine into 3D laser lathing capability as an alternative solution. Three significant design parameters were selected for this experiment, namely cutting speed, spinning speed, and depth of cut. Total of 24 experiments were performed with eight (8) sequential runs where they were then replicated three (3) times. The experimental results were then used to establish Mamdani - Fuzzy predictive model where it yields the accuracy of more than 95%. Thus, the proposed Mamdani - Fuzzy modelling approach is found very much suitable and practical for quality prediction of non-linear laser lathing process for cylindrical stocks of 10mm diameter.

  13. An evaluation of a lathe-cut high-copper amalgam alloy.

    Science.gov (United States)

    Knibbs, P J; Plant, C G; Shovelton, D S; Jones, P A

    1987-09-01

    Modification of an amalgam alloy may give rise to improved physical properties. The physical properties of a newly formulated, single-composition lathe-cut amalgam alloy were studied and found to be superior to those of a conventional lathe-cut amalgam alloy. However, such modification in formulation may result in changes in the clinical handling properties of the material. The high-copper amalgam alloy was assessed by a panel of general practitioners who found that the general handling properties of the material were similar to those of conventional lathe-cut amalgam alloys. The longer term performance of the high-copper alloy was assessed by means of a blind, controlled clinical trial carried out by two operators. A 1-year assessment of the resulting restorations and tooth replicas could not distinguish between the high-copper alloy and a conventional alloy. The two alloys had both given good clinical results.

  14. Variation of martensite lath width and precipitate size during creep deformation in a 10Cr-Mo steel

    International Nuclear Information System (INIS)

    Kim, S. H.; Song, B. Z.; Lu, W. S.

    2001-01-01

    The relationship between creep deformation and microstructural changes in martensitic 10Cr-MoW steel has been studied. Transmission electron microscopy and image analyser were used to determine the variation of precipitates and martensite lath width size during creep deformation and aging. As precipitates are coarsened during creep deformation, dislocations become easy to move and the recovery proceeds rapidly. This leads to the growth of lath width. The average size of precipitates was linearly increased with creep time. On the other hand the growth rate of lath width is constant until tertiary creep, but the growth of lath width is accelerated during tertiary creep. It has been concluded that the growth behavior of lath width are consistent with creep deformation. Because the growth of lath width is controlled by the coarsening of precipitates it is important to form more stable precipitates in creep condition for improvement of creep properties of martensitie steel. Microstructure of martensitic steel is thermally very stable, so the size of precipitates and martensite lath width are hardly changed during aging

  15. Design and Test of Semi-Active Vibration-Reducing System for Lathe

    Directory of Open Access Journals (Sweden)

    Hongsheng Hu

    2014-09-01

    Full Text Available In this paper, its theory design, analysis and test system of semi-active vibration controlling system used for precision machine have been done. Firstly, lathe bed and spindle entity were modeled by using UG software; Then modes of the machine bed and the key components of spindle were obtained by using ANSYS software; Finally, harmonic response analysis of lathe spindle under complex load was acquired, which provided a basis of MR damper’s structure optimization design for a certain type of precision machine. In order to prove its effectives, a prototype semi-active vibration controlling lathe with MR damper was developed. Tests have been done, and comparison results between passive vibration isolation equipment and semi-active vibration controlling equipment proved its good performances of MR damper.

  16. A System to Enable the Blind to Work Independently on the Center Lathe.

    Science.gov (United States)

    Guha, Sujoy K.; Anand, Sneh

    1980-01-01

    A study has shown that with suitable accessories to machines and appropriate work planning, totally blind machinists can perform varied tasks on a lathe independently. Based on the results of the study, simple accessories have been designed and tested for use with the center lathe. (Author/PHR)

  17. Atom probe tomography investigation of lath boundary segregation and precipitation in a maraging stainless steel.

    Science.gov (United States)

    Thuvander, Mattias; Andersson, Marcus; Stiller, Krystyna

    2013-09-01

    Lath boundaries in a maraging stainless steel of composition 13Cr-8Ni-2Mo-2Cu-1Ti-0.7Al-0.3Mn-0.2Si-0.03C (at%) have been investigated using atom probe tomography following aging at 475 °C for up to 100 h. Segregation of Mo, Si and P to the lath boundaries was observed already after 5 min of aging, and the amount of segregation increases with aging time. At lath boundaries also precipitation of η-Ni₃(Ti, Al) and Cu-rich 9R, in contact with each other, takes place. These co-precipitates grow with time and because of coarsening the area number density decreases. After 100 h of aging a ∼5 nm thick film-like precipitation of a Mo-rich phase was observed at the lath boundaries. From the composition of the film it is suggested that the phase in question is the quasicrystalline R' phase. The film is perforated with Cu-rich 9R and η-Ni₃(Ti, Al) co-precipitates. Not all precipitate types present in the matrix do precipitate at the lath boundaries; the Si-containing G phase and γ'-Ni₃(Ti, Al, Si) and the Cr-rich α' phase were not observed at the lath boundaries. Copyright © 2012 Elsevier B.V. All rights reserved.

  18. Residual creep life assessment by change of martensitic lath structure in modified 9Cr-1Mo steels

    International Nuclear Information System (INIS)

    Sawada, Kota; Takeda, Masaaki; Maruyama, Kouichi; Komine, Ryuji; Nagae, Yuji

    1998-01-01

    Mod.9Cr-1Mo steel has a martensitic lath structure. Recovery of the lath structure takes place in the course of creep. Microstructural degradation due to the recovery results in the acceleration of creep rate and the subsequent failure of a specimen. Change of lath width during creep of the steel was quantitatively investigated to propose a residual life assessment methodology based on the recovery process. Since the steel was tempered at 1053 K, the lath structure is thermally stable at the testing temperatures (848 K - 923 K). However, recovery of lath structure readily takes place during creep, indicating that the recovery is induced by creep deformation. Lath width d increases with creep strain and saturates to a value d s determined by creep stress. The increase of d is faster at a higher stress and temperature. A normalized change in lath width, Δd/Δd s , was introduced to explain the variation of lath growth rate with creep stress and temperature. Δd is the change in lath width from the initial value d 0 , and Δd s is the difference between d s , and d 0 . Δd/Δd s is uniquely related to creep strain ε and the relationship is independent of creep stress as well as creep temperature. This Δd/Δd s -ε relationship obtained by an accelerated creep test at a higher temperature or stress is applicable to any creep condition including service conditions of engineering plants. Creep strain can be evaluated from the measurement of Δd/Δd s based on the Δd/Δd s -ε relationship. A creep curve under any creep condition can readily be calculated by creep data of the steel. Combining these information one can assess residual life of a structural component made of the steel. (author)

  19. Atom probe tomography investigation of lath boundary segregation and precipitation in a maraging stainless steel

    International Nuclear Information System (INIS)

    Thuvander, Mattias; Andersson, Marcus; Stiller, Krystyna

    2013-01-01

    Lath boundaries in a maraging stainless steel of composition 13Cr–8Ni–2Mo–2Cu–1Ti–0.7Al–0.3Mn–0.2Si–0.03C (at%) have been investigated using atom probe tomography following aging at 475 °C for up to 100 h. Segregation of Mo, Si and P to the lath boundaries was observed already after 5 min of aging, and the amount of segregation increases with aging time. At lath boundaries also precipitation of η-Ni 3 (Ti, Al) and Cu-rich 9R, in contact with each other, takes place. These co-precipitates grow with time and because of coarsening the area number density decreases. After 100 h of aging a ∼5 nm thick film-like precipitation of a Mo-rich phase was observed at the lath boundaries. From the composition of the film it is suggested that the phase in question is the quasicrystalline R′ phase. The film is perforated with Cu-rich 9R and η-Ni 3 (Ti, Al) co-precipitates. Not all precipitate types present in the matrix do precipitate at the lath boundaries; the Si-containing G phase and γ′-Ni 3 (Ti, Al, Si) and the Cr-rich α′ phase were not observed at the lath boundaries. - Highlights: ► Lath boundaries in a maraging steel were analyzed by APT. ► Segregation of Mo, Si and P was measured. ► Precipitation of η-Ni 3 (Ti, Al) and Cu-rich 9R was observed. ► After 100 h of aging a quasicrystalline Mo-rich film was observed

  20. Lathe-cut hydrophilic contact lenses: report of 100 clinical cases.

    Science.gov (United States)

    Espy, J W

    1978-10-01

    In a review of the literature, it became apparent that there were very few articles describing the advantages, as well as the fitting techniques, of lathe-cut hydrophilic contact lenses. Few practitioners, including those who fit other types of hydrophilic lenses and hard lenses, have had any experience with this lens, and considerable interest has been generated by fragmentary reports of good results. This paper describes in detail the geometry of the first lathe-cut hydrophilic lens approved by the Federal Drug Administration, the fitting methods utilizing trial lenses, and the results of 100 patients successfully fitted.

  1. The distribution of intervariant crystallographic planes in a lath martensite using five macroscopic parameters

    International Nuclear Information System (INIS)

    Beladi, Hossein; Rohrer, Gregory S.; Rollett, Anthony D.; Tari, Vahid; Hodgson, Peter D.

    2014-01-01

    Electron backscatter diffraction analysis was employed to compute the closest orientation relationship and the distribution of intervariant boundary character in a lath martensitic microstructure. The misorientations were close to the Kurdjumov–Sachs orientation relationship. The intervariant crystallographic plane distribution exhibited a relatively high anisotropy with a tendency for the lath interfaces to terminate on (1 1 0) planes. This results from the crystallographic constraints associated with the shear transformation rather than a low energy interface configuration. The lath martensite habit plane was determined to be mostly (1 1 0) or near (1 1 0). The relative populations of boundaries with [1 1 1] and [1 1 0] misorientations were greater than other high index misorientations, mostly characterized as (1 1 0) symmetric tilt and (1 1 0) twist boundary types, respectively. Analysis with homology metrics of the connectivity in the lath martensitic microstructure revealed the connectivity dominated by population of misorientation angle and boundary plane type

  2. Lathe leveler

    Energy Technology Data Exchange (ETDEWEB)

    Lovelady, III, Michael W.J.

    2018-03-06

    A lathe leveler for centering a cutting tool in relation to a cylindrical work piece includes a first leveling arm having a first contact point disposed adjacent a distal end of the first leveling arm, a second leveling arm having a second contact point disposed adjacent a distal end of the second leveling arm, a leveling gage, and a leveling plate having a cutting tool receiving surface positioned parallel to a horizontal axis of the leveling gage and on a same plane as a midpoint of the first contact point and the second contact point. The leveling arms and leveling plate are dimensioned and configured such that the cutting tool receiving surface is centered in relation to the work piece when the first and second contact points are in contact with one of the inner surface and outer surface of the cylindrical work piece and the leveling gage is centered.

  3. Lean energy analysis of CNC lathe

    Science.gov (United States)

    Liana, N. A.; Amsyar, N.; Hilmy, I.; Yusof, MD

    2018-01-01

    The industrial sector in Malaysia is one of the main sectors that have high percentage of energy demand compared to other sector and this problem may lead to the future power shortage and increasing the production cost of a company. Suitable initiatives should be implemented by the industrial sectors to solve the issues such as by improving the machining system. In the past, the majority of the energy consumption in industry focus on lighting, HVAC and office section usage. Future trend, manufacturing process is also considered to be included in the energy analysis. A study on Lean Energy Analysis in a machining process is presented. Improving the energy efficiency in a lathe machine by enhancing the cutting parameters of turning process is discussed. Energy consumption of a lathe machine was analyzed in order to identify the effect of cutting parameters towards energy consumption. It was found that the combination of parameters for third run (spindle speed: 1065 rpm, depth of cut: 1.5 mm, feed rate: 0.3 mm/rev) was the most preferred and ideal to be used during the turning machining process as it consumed less energy usage.

  4. Serial corneal endothelial cell loss with lathe-cut and injection-molded posterior chamber intraocular lenses.

    Science.gov (United States)

    Kraff, M C; Sanders, D R; Lieberman, H L

    1983-01-01

    We compared endothelial cell loss of patients implanted with lathe-cut posterior chamber lenses and those implanted with injection-molded lenses over a three-year postoperative period. Results were based on more than 2,500 measurements of corneal endothelial density. Although the technique of cataract extraction (anterior chamber phacoemulsification, posterior chamber phacoemulsification, or planned extracapsular extraction) significantly affected cell loss (P less than .01), the type of implant (lathe-cut or injection-molded) did not. Significant continuing endothelial cell loss did not occur during the first three postoperative years with injection-molded lenses. There was, however, a statistically significant 7% to 15% additional cell loss after surgery over the first two to three postoperative years with lathe-cut implants. There have been no cases of corneal endothelial decompensation developing after implantation of injection-molded or lathe-cut lenses. Because a standard field clinical specular microscope was used in this study, cell counting errors cannot be ruled out as a cause of these findings.

  5. The shaping-lathe headrig-- key to utilization of hardwoods growing on southern pine sites

    Science.gov (United States)

    P. Koch

    1974-01-01

    For every cubic foot of pine on southern pine sites, there is about 0.8 cubic foot of hardwood. The shaping-lathe headrig, now in the final stages of commercialization, is a key to utilizing these small mixed hardwoods for pallets and industrial lumber. Lathe residues in the form of flakes can be the raw material for a new major industry manufacturing exterior...

  6. Toolmarks made by lathe chuck jaws.

    Science.gov (United States)

    Finkelstein, Nir; Aronson, Ayal; Tsach, Tsadok

    2017-06-01

    This paper presents a forensic method to evidentially tie a workpiece with a specific lathe. Examining using this method can prove or exclude a connection between the two. The importance of this method is mostly due to the growing trend among lawbreakers of manufacturing improvised firearm parts using machining processes. This method is based on comparing jaw impressions made by the chuck on a workpiece. Copyright © 2017 Elsevier B.V. All rights reserved.

  7. THE ANALYSIS OF THE EVOLUTION OF THE FUNCTIONAL GEOMETRY OF THE TOOL AT THE LATHING WITH A TRANSVERSE ADVANCE

    Directory of Open Access Journals (Sweden)

    Dan DOBROTĂ

    2017-12-01

    Full Text Available The role of processing by machining is to generate surfaces that have to meet the requirements imposed by the designer through the execution drawing of the piece. The study aims to analyze how the functional geometry of the tool evolves when lathing with a transverse advance. The technological process of lathing with transverse advance is realized with a variable machining speed, and this also causes a variation of the functional geomtry of the tool. Thus, in the paper was established the optimal construction geometry of a lathe knife that can be used for lathing a piece of a certain diameter. Under these conditions, a correlation was established between the values of the geometrical constructive parameters of the knife used for the transverse lathing and the diameter of the workpiece which can be processed in optimal conditions

  8. A study on a relationship between localization of recovery in lath structure and creep damage in Mod.9Cr-1Mo steel

    International Nuclear Information System (INIS)

    Nagae, Yuji; Aoto, Kazumi

    2000-09-01

    In this study, the change of lath structure with the increase of distance from fractured surface was observed in detail and the localization of creep damage to decide fracture position was investigated. As the results of the relationship between lath width and distance from fractured surface, the lath width obviously increased as a distance from fractured surface decreased. Lath widths in different positions of as-received specimen were almost same. These result indicates that recovery of lath structure localizes with creep damage. It was considered that the coarsening of precipitates caused localization of recovery in lath structure. Area fraction of precipitates and cross-section of each precipitate in different positions from fractured surface were measured and compared. There were no differences in area fraction of precipitates and cross-section of each precipitate in different positions. Therefore it was found out that the reason for localization of recovery of lath structure was not coarsening of precipitates. (author)

  9. High precision NC lathe feeding system rigid-flexible coupling model reduction technology

    Science.gov (United States)

    Xuan, He; Hua, Qingsong; Cheng, Lianjun; Zhang, Hongxin; Zhao, Qinghai; Mao, Xinkai

    2017-08-01

    This paper proposes the use of dynamic substructure method of reduction of order to achieve effective reduction of feed system for high precision NC lathe feeding system rigid-flexible coupling model, namely the use of ADAMS to establish the rigid flexible coupling simulation model of high precision NC lathe, and then the vibration simulation of the period by using the FD 3D damper is very effective for feed system of bolt connection reduction of multi degree of freedom model. The vibration simulation calculation is more accurate, more quickly.

  10. Comparison of glare in YAG-damaged intraocular lenses: injection-molded versus lathe-cut.

    Science.gov (United States)

    Bath, P E; Dang, Y; Martin, W H

    1986-11-01

    A comparative analysis of YAG laser intraocular lens (IOL) damage was undertaken on injection-molded and lathe-cut IOLs. Damage sites were evaluated with polarized light. A consistent positive polarization was observed in the damage sites of lathe-cut IOLs. A consistent negative polarization was observed in the damage sites of injection-molded IOLs. The presence of positive polarization in IOL damage sites may be correlated with increased potential for glare. Results and clinical implications are discussed.

  11. Dimensional stability of lathe cut C.A.B. lenses.

    Science.gov (United States)

    Pearson, R M

    1978-08-01

    Measurements of the back central optical radius in the course of 336 hours of hydration of lathe cut corneal lenses disclosed changes in curvature which were more rapid and of greater magnitude than those previously reported for poly (methyl methacrylate) lenses.

  12. Self-aligning fixture used in lathe chuck jaw refacing

    Science.gov (United States)

    Linn, C. C.

    1965-01-01

    Self-aligning tool positions and rigidly holds lathe chuck jaws for refacing and truing of the clamping surface. The jaws clamp the fixture in the manner of clamping a workpiece. The fixture can be modified to accommodate four-jawed checks.

  13. Relationship between local deformation behavior and crystallographic features of as-quenched lath martensite during uniaxial tensile deformation

    International Nuclear Information System (INIS)

    Michiuchi, M.; Nambu, S.; Ishimoto, Y.; Inoue, J.; Koseki, T.

    2009-01-01

    Electron backscattering diffraction patterns were used to investigate the relationship between local deformation behavior and the crystallographic features of as-quenched lath martensite of low-carbon steel during uniform elongation in tensile tests. The slip system operating during the deformation up to a strain of 20% was estimated by comparing the crystal rotation of each martensite block after deformation of 20% strain with predictions by the Taylor and Sachs models. The results indicate that the in-lath-plane slip system was preferentially activated compared to the out-of-lath-plane system up to this strain level. Further detailed analysis of crystal rotation at intervals of approximately 5% strain confirmed that the constraint on the operative slip system by the lath structure begins at a strain of 8% and that the local strain hardening of the primary slip systems occurred at approximately 15% strain.

  14. Clinical comparison of the (polymacon) spin-cast hydrogel contact lens to the (polymacon) lathe-cut hydrogel lenses.

    Science.gov (United States)

    Hill, J F

    1980-08-01

    The purpose of this study was to compare the clinical acceptability of polymacon spin-cast to polymacon lathe-cut hydrophilic contact lenses. Ten patients successfully wearing polymacon spin-cast lenses were studied. Each patient had one eye refitted with polymacon lathe-cut lenses. Comparison of the two types of lenses was then made. Objective evaluation included centration, movement, visual acuity, and over-refraction. Subjective criteria were based on patient comfort and stability and quality of vision. Results indicate that lathe-cut lenses can be just as clinically satisfactory as the spincast ones.

  15. Preventing chatter vibrations in heavy-duty turning operations in large horizontal lathes

    Science.gov (United States)

    Urbikain, G.; Campa, F.-J.; Zulaika, J.-J.; López de Lacalle, L.-N.; Alonso, M.-A.; Collado, V.

    2015-03-01

    Productivity and surface finish are typical user manufacturer requirements that are restrained by chatter vibrations sooner or later in every machining operation. Thus, manufacturers are interested in knowing, before building the machine, the dynamic behaviour of each machine structure with respect to another. Stability lobe graphs are the most reliable approach to analyse the dynamic performance. During heavy rough turning operations a model containing (a) several modes, or (b) modes with non-conventional (Cartesian) orientations is necessary. This work proposes two methods which are combined with multimode analysis to predict chatter in big horizontal lathes. First, a traditional single frequency model (SFM) is used. Secondly, the modern collocation method based on the Chebyshev polynomials (CCM) is alternatively studied. The models can be used to identify the machine design features limiting lathe productivity, as well as the threshold values for choosing good cutting parameters. The results have been compared with experimental tests in a horizontal turning centre. Besides the model and approach, this work offers real worthy values for big lathes, difficult to be got from literature.

  16. Carbon diffusion and kinetics during the lath martensite formation

    International Nuclear Information System (INIS)

    Xu Zuyao

    1995-01-01

    Calculations verify that carbon diffusion may occur during the lath martensite formation. Accordingly, the diffusion of interstitial atoms or ions must be taken into account when martensitic transformation is defined as a diffusionless transformation. In derivation of the kinetics equation of the athermal martensitic transformation, regarding the carbon diffusion, i.e. the enrichment of the austenite during the lath martensite formation, and ΔG γ fehler being function of the temperature and the carbon content in austenite, the kinetics equation is modified to a general form as: f=1-exp[β(C1-C0)-α(Ms-Tq)] where C0 and C1 are carbon contents in the austenite before and after quenching respectively. Consequently, the alloying element not only influences Ms, but also the diffusibility of carbon and both factors govern the amount of retained austenite in quenched steel which dominates in determing the toughness of the steel. (orig.)

  17. U-235 Holdup Measurements in the 321-M Lathe HEPA Banks

    International Nuclear Information System (INIS)

    Salaymeh, S.R.

    2002-01-01

    The Analytical Development Section of Savannah River Technology Center (SRTC) was requested by the Facilities Decommissioning Division (FDD) to determine the holdup of enriched uranium in the 321-M facility as part of an overall deactivation project of the facility. The results of the holdup assays are essential for determining compliance with the Waste Acceptance Criteria, Material Control and Accountability, and to meet criticality safety controls. This report covers holdup measurements of uranium residue in six high efficiency particulate air (HEPA) filter banks of the A-lathe and B-lathe exhaust systems of the 321-M facility. This report discusses the non-destructive assay measurements, assumptions, calculations, and results of the uranium holdup in these six items

  18. Block and sub-block boundary strengthening in lath martensite

    NARCIS (Netherlands)

    Du, C.; Hoefnagels, J.P.M.; Vaes, R.; Geers, M.G.D.

    2016-01-01

    Well-defined uniaxial micro-tensile tests were performed on lath martensite single block specimens and multi-block specimens with different number of block boundaries parallel to the loading direction. Detailed slip trace analyses consistently revealed that in the {110}<111> slip system with the

  19. Production of lumber, lath, and shingles in 1917

    Science.gov (United States)

    Franklin H. Smith; Albert H. Pierson

    1919-01-01

    In this bulletin, which is one of an annual series covering the period 1904 to 1917, inclusive, with the exception of 1914, are detailed statistics of the 1917 production of lumber, lath, and shingles in the continental United States, with comparative figures from previous annual reports. The collection and compilation of the statistics for the Western States was done...

  20. Shaping-lathe headrig will stretch shrinking timber supply

    Science.gov (United States)

    J. Gengler; J.D. Saul

    1975-01-01

    The first commercial version of the shaping lathe headrig, designed to machine short hardwood or softwood logs into cants and flakes, was introduced to forest industry executives in September during a working demonstration at Stetson-Ross Machine Co., Seattle. Based on a concept provided by Dr. Peter Koch, chief wood scientist at the Southern Forest Experiment Station...

  1. Rotation of lathe-cut hydrogel lenses on the eye.

    Science.gov (United States)

    Harris, M G; Harris, K L; Ruddell, D

    1976-01-01

    The rotation lathe-cut HydroCurveTM gel contact lens was measured on six eyes to evaluate the parameters that influence lens rotation and to determine if this lens could be used to correct astigmatism. Of the 72 observations made, 73.6% showed some lens rotation, and 33.4% of the sample rotated more than 5 degrees per 10 blinks. Of the observations in which rotation was noted, 88.7% were encyclorotation. These results are similar to those found for spin-cast hydrogel lenses. None of the lens parameters evaluated seemed to be related to lens rotation, whereas the eye parameters studied were. Lenses were more likely to rotate on eyes with smaller corneal diameters, smaller palpebral apertures, and corneal curvatures steeper than 4 3.00 DK (X2, N =72, p less than 0.05). Our findings indicate that some method of lens stabilization will be needed before lathe-cut hydrogel lenses can be used to effectively correct astigmatism.

  2. Crystallographic features of lath martensite in low-carbon steel

    International Nuclear Information System (INIS)

    Kitahara, Hiromoto; Ueji, Rintaro; Tsuji, Nobuhiro; Minamino, Yoritoshi

    2006-01-01

    Electron backscattering diffraction with field-emission scanning electron microscopy was used to analyze crystallographically the lath martensite structure in a 0.20% carbon steel. The crystallographic features of the lath martensite structure, of the order of the prior austenite grain size or larger, were clarified. Although the orientations of the martensite crystals were scattered around the ideal variant orientations, the martensite in this steel maintained the Kurdjumov-Sachs (K-S) orientation relationship. The procedures of the crystallographic analysis of the martensite (ferrite) phase with the K-S orientation relationship were explained in detail. Variant analysis showed that all 24 possible variants did not necessarily appear within a single prior austenite grain and that all six variants did not necessarily appear within each packet. Specific combinations of two variants appeared within local regions (sub-blocks), indicating a strict rule for variant selection. Prior austenite grain boundaries and most of the packet boundaries were clearly recognized. However, it was difficult to determine the block boundaries within the sub-blocks

  3. Shaping-lathe headrig will convert small hardwoods into pallet cants plus flakes for structural exterior flakeboard

    Science.gov (United States)

    Peter Koch

    1975-01-01

    Virtually all nations have an under-utilized resource of small-diameter, low-grade hardwoods of mixed species in a range of densities. The shaping-lathe headrig, now in the final stages of commercialization, is a key to utilizing these hardwoods for pallets, industrial lumber, and-with further development-railroad crossties. Lathe residues in the form of flakes can be...

  4. Precipitation kinetics of lamellar (γ) laths in a TiAl-base alloy

    International Nuclear Information System (INIS)

    Zhang, W.J.; Francesconi, L.; Evangelista, E.

    1997-01-01

    Titanium aluminide is a candidate material for high temperature applications. Although different types of microstructure have been produced in TiAl-base alloys, the fully-lamellar structure is currently regarded as the most attractive. This kind of microstructure can be characterized by the factors, namely, colony size, lamellar interspacing, the existence of Widmanstatten (secondary) laths, and the type of grain boundaries (smooth or interlocking). The objective of this paper is to examine the nucleation and growth kinetics of γ lamellar laths during continuous and isothermal cooling. These data are expected to benefit the understanding of the transformation mechanism and the design of lamellar TiAl microstructure for industrial application

  5. Computer-Numerical-Control and the EMCO Compact 5 Lathe.

    Science.gov (United States)

    Mullen, Frank M.

    This laboratory manual is intended for use in teaching computer-numerical-control (CNC) programming using the Emco Maier Compact 5 Lathe. Developed for use at the postsecondary level, this material contains a short introduction to CNC machine tools. This section covers CNC programs, CNC machine axes, and CNC coordinate systems. The following…

  6. Widening of Laths in Bainite

    Science.gov (United States)

    Yin, Jiaqing; Hillert, Mats; Borgenstam, Annika

    2017-11-01

    Units of bainite in Fe-C alloys from the upper temperature range inherit their shape from Widmanstätten plates of ferrite, which are lathlike. The thickness increases by long-range diffusion of carbon and the length by short-range diffusion of carbon from the advancing edge of the tip. Both have been studied extensively and are fairly well understood. Widening growth seems to have been much neglected, but a study of some aspects of widening is now presented. The present report is the last one in a series of four morphological studies of bainite, isothermally formed in Fe-C alloys with 0.3 or 0.7 mass pct carbon, mainly in the upper temperature range. It contains a number of morphological observations made on cross sections of packets of bainite, and it elucidated a number of interesting questions about bainite and resulted in some proposals. The ferrite plates in a packet are nucleated as a group on a grain boundary, not each one separately on the side of a prior plate. Lengthening occurs by advancement of a short edge that is formed in close contact to the grain boundary. Widening of laths does not start spontaneously. It is initiated by a modification of the structure of the long edge of the lath. When it then moves, the lattice of the new ferrite is rotated relative to the ferrite formed by lengthening and the habit plane is different. In a section through the length direction, it is difficult to recognize what part of ferrite has formed by widening growth. Furthermore, it is proposed that the individual plates in a microstructure, previously used to illustrate subunits formed by repeated nucleation, were nucleated on a hidden grain boundary.

  7. Relative performance of soft contact lenses having lathe-cut posterior surfaces with and without additional polishing.

    Science.gov (United States)

    O'Brien, C; Charman, W N

    2006-05-01

    After a preliminary investigation of the effects of tool feed rate and spindle speed on the surface roughness of unhydrated, lathe-cut polymacon surfaces, a laboratory and clinical comparison was made between lenses with identical parameters except that the lathe-cut posterior surface was left unpolished in the "test" lenses and was polished in the "control" lenses. The lenses had moulded anterior surfaces. Laboratory comparisons included surface roughness, lens power and its uniformity across the surface. Double-blind clinical trials over 4-hour (27 subjects) and 1-month (10 subjects) periods, involved one eye of each subject wearing a "test" lens and the other, a "control" lens. No clinically significant differences were found between the results for the test and control lenses. It is concluded that today's lathing technology makes a final polishing stage unnecessary.

  8. Selective role of bainitic lath boundary in influencing slip systems and consequent deformation mechanisms and delamination in high-strength low-alloy steel

    Science.gov (United States)

    Liu, S.; Li, X.; Guo, H.; Yang, S.; Wang, X.; Shang, C.; Misra, R. D. K.

    2018-04-01

    We elucidate here the deformation behaviour and delamination phenomenon in a high-strength low-alloy bainitic steel, in terms of microstructure, texture and stress evolution during deformation via in situ electron back-scattered diffraction and electron microscopy. Furthermore, the selective role of bainitic lath boundary on slip systems was studied in terms of dislocation pile-up and grain boundary energy models. During tensile deformation, the texture evolution was concentrated at {1 1 0} and the laths were turn parallel to loading direction. The determining role of lath on the deformation behaviour is governed by length/thickness (l/t) ratio. When l/t > 28, the strain accommodates along the bainite lath rather than along the normal direction. The delamination crack initiated normal to (0 1 1) plane, and become inclined to (0 1 1) plane with continued strain along (0 1 1) plane and lath plane. This indicated that the delamination is not brittle process but plastic process. The lack of dimples at the delaminated surface is because of lack of strain normal to the direction of lath. The delaminated (0 1 1) planes were associated with cleavage along the (1 0 0) plane.

  9. The important role of martensite laths to fracture toughness for the ductile fracture controlled by the strain in EA4T axle steel

    International Nuclear Information System (INIS)

    Liang, Yilong; Long, Shaolei; Xu, Pingwei; Lu, Yemao; Jiang, Yun; Liang, Yu; Yang, Ming

    2017-01-01

    The Hall-Petch relationship was used to investigate the role of martensite lath on fracture toughness (K IC ) during ductile fracture in a low-carbon EA4T axle steel. The hierarchical structures of lath martensite was clarified by means of optical microscope (OM), field emission scanning electron microscopy (FESEM), transmission electron microscopy (TEM) and electron backscattering diffraction (EBSD). Firstly, in such hierarchical structures, packet size (d p ) and block size (d b ) increase significantly with the size of prior austenite (d r ), while the martensite lath width (d l ) decreases. Subsequently, K IC was measured and follows the Hall-Petch relationship with d l . It depends on the rotation, bending and direct shear during crack propagation of laths, confirmed by EBSD. Besides, fracture toughness (K IC ) is proportional to a parameter ε v , the matrix strain, which is related to the plastic deformation of laths. Therefore, the martensite lath in hierarchical structures is the effective control unit of K IC during ductile fracture controlled by the strain.

  10. The important role of martensite laths to fracture toughness for the ductile fracture controlled by the strain in EA4T axle steel

    Energy Technology Data Exchange (ETDEWEB)

    Liang, Yilong, E-mail: liangyilong@126.com [College of Materials Science and Metallurgical Engineering, Guizhou University (China); Guizhou key Laboratory for Mechanical Behavior and Microstructure of Materials (China); National & Local Joint Engineering Laboratory for High-performance Metal Structure Material and Advanced Manufacturing Technology (China); Long, Shaolei; Xu, Pingwei; Lu, Yemao [College of Materials Science and Metallurgical Engineering, Guizhou University (China); Guizhou key Laboratory for Mechanical Behavior and Microstructure of Materials (China); National & Local Joint Engineering Laboratory for High-performance Metal Structure Material and Advanced Manufacturing Technology (China); Jiang, Yun [Guizhou key Laboratory for Mechanical Behavior and Microstructure of Materials (China); National & Local Joint Engineering Laboratory for High-performance Metal Structure Material and Advanced Manufacturing Technology (China); Liang, Yu; Yang, Ming [College of Materials Science and Metallurgical Engineering, Guizhou University (China); Guizhou key Laboratory for Mechanical Behavior and Microstructure of Materials (China); National & Local Joint Engineering Laboratory for High-performance Metal Structure Material and Advanced Manufacturing Technology (China)

    2017-05-17

    The Hall-Petch relationship was used to investigate the role of martensite lath on fracture toughness (K{sub IC}) during ductile fracture in a low-carbon EA4T axle steel. The hierarchical structures of lath martensite was clarified by means of optical microscope (OM), field emission scanning electron microscopy (FESEM), transmission electron microscopy (TEM) and electron backscattering diffraction (EBSD). Firstly, in such hierarchical structures, packet size (d{sub p}) and block size (d{sub b}) increase significantly with the size of prior austenite (d{sub r}), while the martensite lath width (d{sub l}) decreases. Subsequently, K{sub IC} was measured and follows the Hall-Petch relationship with d{sub l}. It depends on the rotation, bending and direct shear during crack propagation of laths, confirmed by EBSD. Besides, fracture toughness (K{sub IC}) is proportional to a parameter ε{sub v}, the matrix strain, which is related to the plastic deformation of laths. Therefore, the martensite lath in hierarchical structures is the effective control unit of K{sub IC} during ductile fracture controlled by the strain.

  11. Shaping-lathe roundup machine is key to profitable manufacturing of composite sheathing panels in Massachusetts or Maine

    Science.gov (United States)

    N. Springate; I. Plough; P. Koch

    1978-01-01

    A process is described in which a shaping-lathe headrig produces flakes of optimum geometry while rounding 8-foot peeler bolts to their maximum cylindrical diameter. The cylinders are then passed, at a rate of 5 to 7 per minute, to a veneer lathe for production of continuoua veneer, which is subsequently clipped into 4- by 8-foot sheets. Veneer cores are flaked in a...

  12. Shaping-lathe roundup machine is key to profitable manufacture of composite sheathing panels in Massachusetts or Maine

    Science.gov (United States)

    Norman Springate; Peter Koch; Irving Plough

    1978-01-01

    A process is described in which a shaping-lathe headrig produces flakes of optimum geometry while rounding 8-foot peeler bolts to their maximum cylindrical diameter. The cylinder are then passed, at a rate of 5 to 7 per minute, to a veneer lathe for production of continuous veneer, which is Subsequently clipped into 4- by 8-foot sheet.. Veneer cores are flaked in a...

  13. Production Machine Shop Employment Competencies. Part Three: The Engine Lathe.

    Science.gov (United States)

    Bishart, Gus; Werner, Claire

    Competencies for production machine shop are provided for the third of four topic areas: the engine lathe. Each competency appears in a one-page format. It is presented as a goal statement followed by one or more "indicator" statements, which are performance objectives describing an ability that, upon attainment, will establish…

  14. SOME CONSIDERATIONS REGARDING THE STRENGTH CALCULUS OF A LATHE TOOL

    Directory of Open Access Journals (Sweden)

    Catălin ROŞU

    2013-05-01

    Full Text Available In this paper a strength calculus of a lathe tool is made. The main purpose of this study is to determineequivalent stress relations that can be useful for an engineer in the design situation. The simplifying assumptionsand the equivalent stress relations are presented from an original point of view.

  15. Accurate measurement of the orientation relationship of lath martensite and bainite by electron backscatter diffraction analysis

    International Nuclear Information System (INIS)

    Miyamoto, G.; Takayama, N.; Furuhara, T.

    2009-01-01

    A new method to determine the orientation relationship between martensite and bainite with the parent austenite is developed based on electron backscatter diffraction analysis. This method can determine the orientation relationship accurately without the presence of retained austenite, and is applicable to lath martensite and bainite in low-alloyed carbon steels. The angles between close-packed directions are about 3 o for lath martensite regardless of the carbon content, while the angles between close-packed planes become smaller with increasing carbon content.

  16. Radiation swelling of steels with lath martensite-austenic structure

    International Nuclear Information System (INIS)

    Sagaradze, V.V.; Pavlov, V.A.; Alyab'ev, V.M.; Lapin, S.S.; Ermishkin, V.A.; Antonova, O.V.

    1987-01-01

    Influence of electron radiation in the column of the JEM-1000 electron microscope on radiation swelling of austenite as austenitic fields and thin plates surrounded by α-martensite crystals is investigated. Formation of lath structure of alternating dispersive plates of martensite and invert austenite formed as a result of partial inverse martensite transformation α→γ is shown to restrain radiation swelling and formation of vacancy voids in stainless steels

  17. Lathe creates hardwood flakes for manufacture of "super strong" flakeboard

    Science.gov (United States)

    P. Koch

    1973-01-01

    Most industry members got their first look at a prototype of the Koch lathe at this year's Southern Forest Products Assn. Machinery Exhibition held in Atlanta. With the residue from this machine, Dr. Peter Koch, project leader at the Southern Forest Experiment Station in Pineville, LA thinks it will be possible to create a flake that can be used for making a...

  18. Design and analysis of drum lathe for manufacturing large-scale optical microstructured surface and load characteristics of aerostatic spindle

    Science.gov (United States)

    Wu, Dongxu; Qiao, Zheng; Wang, Bo; Wang, Huiming; Li, Guo

    2014-08-01

    In this paper, a four-axis ultra-precision lathe for machining large-scale drum mould with microstructured surface is presented. Firstly, because of the large dimension and weight of drum workpiece, as well as high requirement of machining accuracy, the design guidelines and component parts of this drum lathe is introduced in detail, including control system, moving and driving components, position feedback system and so on. Additionally, the weight of drum workpiece would result in the structural deformation of this lathe, therefore, this paper analyses the effect of structural deformation on machining accuracy by means of ANSYS. The position change is approximately 16.9nm in the X-direction(sensitive direction) which could be negligible. Finally, in order to study the impact of bearing parameters on the load characteristics of aerostatic journal bearing, one of the famous computational fluid dynamics(CFD) software, FLUENT, is adopted, and a series of simulations are carried out. The result shows that the aerostatic spindle has superior performance of carrying capacity and stiffness, it is possible for this lathe to bear the weight of drum workpiece up to 1000kg since there are two aerostatic spindles in the headstock and tailstock.

  19. Thermally activated growth of lath martensite in Fe–Cr–Ni–Al stainless steel

    DEFF Research Database (Denmark)

    Villa, Matteo; Hansen, Mikkel Fougt; Pantleon, Karen

    2015-01-01

    The austenite to martensite transformation in a semi-austenitic stainless steel containing 17 wt-%Cr, 7 wt-%Ni and 1 wt-%Al was investigated with vibrating sample magnetometry and electron backscatter diffraction. Magnetometry demonstrated that, within experimental accuracy, martensite formation...... can be suppressed on fast cooling to 77 K as well as on subsequent fast heating to 373 K. Surprisingly, martensite formation was observed during moderate heating from 77 K, instead. Electron backscatter diffraction demonstrated that the morphology of martensite is lath type. The kinetics...... of the transformation is interpreted in terms of athermal nucleation of lath martensite followed by thermally activated growth. It is anticipated that substantial autocatalytic martensite formation occurs during thermally activated growth. The observation of a retardation of the transformation followed by a new...

  20. Research Amplitudo Vibration On Holder Due To The Process Of Lathe Nozzle Rocket RX 450

    Science.gov (United States)

    Ediwan; Budi Djatmiko, Agus; Dody Arisandi, EfFendy; Purnomo, Heri; Ibadi, Mahfud

    2018-04-01

    The main function of the rocket nozzle is to convert the enthalpy efficiency from combustion gas to kinetic energy and also to make high velocity out of the gas. The rocket nozzle usually consists of a converging and diverging part. With a smaller area on the neck and enlarged at the exit area. The velocity flow through the nozzle enlarges into the speed of sound through the neck and then becomes super sonic in the divergent part. Nozzle making or machining using conventional lathes, first performed is drilling on a massive metal that is bonded to the veneer, then after a sufficient gap is done deep-boring. At the time of the process of lathe in the nozzle RX 450 there is an obstacle that is vibrating tool holder chisel or holder so it is worried about not precision of the process of lathe. This should not happen because it can cause failure in the latter for it needs to be studied and studied further so that the lathe process goes accordingly. The holder material of ST 60 with a modulus of elasticity 200 GPa and a nozzle material of AISI 4340 alloy steel with σyield = 470 MPa, Shear Modulus G = 80 GPa. The purpose of this research is to observe the amplitude of vibration on the holder due to RX- 450 nozzle lathe processing for the purpose of amplitude that occurs in accordance with the desired so that the nozzle structure is no damage process. The result of the research was obtained holder with length (L) 80cm, profile width (B) 5 cm, height of profile (H) 10 cm, turning machine ω = 8.98 rad / sec and natural holder frequency ωn = 89.8 rad / second, Amplitude of vibration of δ = 1.21 mm, while the amplitude of the design X = 1.22 mm From the results of this study it can be said that the holder of a chisel or holder can be used as a tool at the time of RX nozzle retrieval process and is quite safe because it works under the condition ω/ω n Rocket Payload "AKPV Engineering University of Wyoming 2009 )

  1. A Comparative Study of the Retentive Strengths of Commercial and Indigenously Developed Luting Cements using Both Lathe-cut and Clinically Simulated Specimens.

    Science.gov (United States)

    Mathew, Joe; Kurian, Byju P; Philip, Biju; Mohammed, Sunil; Menon, Preetha; Raj, Rajan S

    2016-08-01

    Superior adhesive strength in luting agents is of paramount significance in fixed partial denture success. In this in vitro study five cements were tested for retentive qualities, using both lathe-cut and hand-prepared specimens. A total of 104 freshly extracted tooth specimens were prepared. Seventy of them were lathe-cut and 30 specimens were hand-prepared to simulate clinical conditions. Five different cements were tested, which included a compomer, a composite, a zinc phosphate, and 2 glass-ionomer luting cements. Of the 5, 2 trial cements were indigenously developed by Sree Chitra Tirunal Institute for Medical Sciences and Technology (SCTIMST), Trivandrum, India - a glass-ionomer cement (Chitra GIC) and a chemical-cure composite (Chitra CCC). All cements were compared within each group and between groups (lathe-prepared and hand-prepared). GC Fuji 1 (GC America) exhibited superior retentive strengths in both lathe-cut and hand-prepared specimens, whereas the compomer cement displayed the lowest values when tested. In lathe-cut specimens, statistical analysis showed no significant difference between GC Fuji 1 and indigenously developed Chitra CCC. Both Chitra CCC and GC Fuji 1 have comparable strengths in lathe-cut samples, making Chitra CCC a potential luting agent. Statistical analysis reveals that all cements, except GC Fuji 1, exhibited a significant decrease in strength due to the change in design uniformity. The chemical bonding of GC Fuji 1 proves to be quite strong irrespective of shape and precision of the tooth crown. The indigenously developed Chitra GIC and Chitra CCC showed promising results to be used as a potential luting agent.

  2. Experience with the lathe cut Bausch & Lomb Soflens: Part II--Power and optics study.

    Science.gov (United States)

    Weissman, B A; Levinson, A

    1978-04-01

    Ten familiar spin cast and ten lathe cut Bausch & Lomb SOFLENS contact lenses were measured as to their power on a lensometer and on an eye. Both quality of the optics and quantitative measurements were considered. Lens flexure and the presence of a fluid lens between the posterior surface of the contact lens and the anterior cornea is indicated for both lenses to explain differences between power of the lens in air and on the eye. The spin cast lens design appears to create a quantitatively larger fluid lens, and one which will add positive optical power to the lens/eye system. Either from this and/or additional factors, the lathe cut lens appears to give improved optical performance both in air and on the eye.

  3. shaping-lathe headrig yields solid and molded-flake hardwood products

    Science.gov (United States)

    Peter Koch; R.A. Caughey

    1978-01-01

    A shaping-lathe headrig, operated one shift daily, can be used to manufacture hardwood cants to be resawed into pallet shook, one-piece and dowel-laminated crossties, posts and rails, and other solid wood products in lengths from 6 to 9 feet. Residual flakes machined by the headrig supply a three-shift operation in which molded pallets and 4- by 8-foot sheets of...

  4. CAI System with Multi-Media Text Through Web Browser for NC Lathe Programming

    Science.gov (United States)

    Mizugaki, Yoshio; Kikkawa, Koichi; Mizui, Masahiko; Kamijo, Keisuke

    A new Computer Aided Instruction (CAI) system for NC lathe programming has been developed with use of multi-media texts including movies, animations, pictures, sound and texts through Web browser. Although many CAI systems developed previously for NC programming consist of text-based instructions, it is difficult for beginners to learn NC programming with use of them. In the developed CAI system, multi-media texts are adopted for the help of users' understanding, and it is available through Web browser anytime and anywhere. Also the error log is automatically recorded for the future references. According to the NC programming coded by a user, the movement of the NC lathe is animated and shown in the monitor screen in front of the user. If its movement causes the collision between a cutting tool and the lathe, some sound and the caution remark are generated. If the user makes mistakes some times at a certain stage in learning NC, the corresponding suggestion is shown in the form of movies, animations, and so forth. By using the multimedia texts, users' attention is kept concentrated during a training course. In this paper, the configuration of the CAI system is explained and the actual procedures for users to learn the NC programming are also explained too. Some beginners tested this CAI system and their results are illustrated and discussed from the viewpoint of the efficiency and usefulness of this CAI system. A brief conclusion is also mentioned.

  5. Lathe tool bit and holder for machining fiberglass materials

    Science.gov (United States)

    Winn, L. E. (Inventor)

    1972-01-01

    A lathe tool and holder combination for machining resin impregnated fiberglass cloth laminates is described. The tool holder and tool bit combination is designed to accommodate a conventional carbide-tipped, round shank router bit as the cutting medium, and provides an infinite number of cutting angles in order to produce a true and smooth surface in the fiberglass material workpiece with every pass of the tool bit. The technique utilizes damaged router bits which ordinarily would be discarded.

  6. Use of simulation to examine operational scenarios in a lathe glovebox for the processing of nuclear materials

    International Nuclear Information System (INIS)

    McQueen, M.; Ashok, P.; Cox, D.J.; Pittman, P.C.; Turner, C.J.; Hollen, R.M.

    2001-01-01

    In the process of dispositioning nuclear materials into storage, the use of a robot eliminates the safety risks to humans and increases productivity. The current process of processing typically uses humans to handle the hazardous material using gloves through glove-ports. This process is not only dangerous, but also costly, because humans can only be subjected to limited exposure to nuclear materials due to the actual Occupational Radiation Exposure (ORE) and thus have a fixed amount of dedicated workload per unit time. Use of robotics reduces ORE to humans and increases productivity. The Robotics Research Group at the University of Texas at Austin has created a simulation model of a conceptual application that uses a robot inside the glovebox to handle hazardous materials for lathe machining process operations in cooperation with Los Alamos National Laboratories (LANL). The actions of the robot include preparing the parts for entry into the box, weighing the parts, positioning the parts into the headstock chuck of the lathe, handling the subsequent processed parts, changing and replacing the lathe tools and chuck assemblies are necessary to process the material. The full three-dimensional geometric model of the simulation demonstrates the normal expected operation from beginning to end and verifies the path plans for the robot. The emphasis of this paper is to report additional findings from the simulation model, which is currently being expanded to include failure mode analysis, error recovery, and other what-if scenarios involved in unexpected, or unplanned, operation of the robot and lathe process inside of the glovebox.

  7. The morphology of lath martensite: a new perspective

    Directory of Open Access Journals (Sweden)

    Koumatos Konstantinos

    2015-01-01

    Full Text Available A mathematical framework is proposed to predict the features of the (5 5 7 lath transformation in low-carbon steels based on energy minimisation. This theory generates a one-parameter family of possible habit plane normals and a selection mechanism then identifies the (5 5 7 normals as those arising from a deformation with small atomic movement and maximal compatibility. While the calculations bear some resemblance to those of double shear theories, the assumptions and conclusions are different. Interestingly, the predicted microstructure morphology resembles that of plate martensite, in the sense that a type of twinning mechanism is involved.

  8. Implementation Analysis of Cutting Tool Carbide with Cast Iron Material S45 C on Universal Lathe

    Science.gov (United States)

    Junaidi; hestukoro, Soni; yanie, Ahmad; Jumadi; Eddy

    2017-12-01

    Cutting tool is the tools lathe. Cutting process tool CARBIDE with Cast Iron Material Universal Lathe which is commonly found at Analysiscutting Process by some aspects numely Cutting force, Cutting Speed, Cutting Power, Cutting Indication Power, Temperature Zone 1 and Temperatur Zone 2. Purpose of this Study was to determine how big the cutting Speed, Cutting Power, electromotor Power,Temperatur Zone 1 and Temperatur Zone 2 that drives the chisel cutting CARBIDE in the Process of tur ning Cast Iron Material. Cutting force obtained from image analysis relationship between the recommended Component Cuting Force with plane of the cut and Cutting Speed obtained from image analysis of relationships between the recommended Cutting Speed Feed rate.

  9. DIAGNOSTIC OF CNC LATHE WITH QC 20 BALLBAR SYSTEM

    Directory of Open Access Journals (Sweden)

    Jerzy Józwik

    2015-11-01

    Full Text Available This paper presents the evaluation of the influence of the feedmotion speed on the value of selected geometric errors of CNC lathe CTX 310 eco by DMG, indentified by QC 20 Ballbar system. Diagnostically evaluated were: the deviation of the axis squareness, reversal spike, and backlash. These errors determine the forming of the dimensional and shape accuracy of a machine tool. The article discusses the process of the CNC diagnostic test, the diagnostic evaluation and formulates guidelines on further CNC operation. The results of measurements were presented in tables and diagrams.

  10. Trajectory Calculator for Finite-Radius Cutter on a Lathe

    Science.gov (United States)

    Savchenkov, Anatoliy; Strekalov, Dmitry; Yu, Nan

    2009-01-01

    A computer program calculates the two-dimensional trajectory (radial vs. axial position) of a finite-radius-of-curvature cutting tool on a lathe so as to cut a workpiece to a piecewise-continuous, analytically defined surface of revolution. (In the original intended application, the tool is a diamond cutter, and the workpiece is made of a crystalline material and is to be formed into an optical resonator disk.) The program also calculates an optimum cutting speed as F/L, where F is a material-dependent empirical factor and L is the effective instantaneous length of the cutting edge.

  11. Solution of task related to control of swiss-type automatic lathe to get planes parallel to part axis

    Science.gov (United States)

    Tabekina, N. A.; Chepchurov, M. S.; Evtushenko, E. I.; Dmitrievsky, B. S.

    2018-05-01

    The work solves the problem of automation of machining process namely turning to produce parts having the planes parallel to an axis of rotation of part without using special tools. According to the results, the availability of the equipment of a high speed electromechanical drive to control the operative movements of lathe machine will enable one to get the planes parallel to the part axis. The method of getting planes parallel to the part axis is based on the mathematical model, which is presented as functional dependency between the conveying velocity of the driven element and the time. It describes the operative movements of lathe machine all over the tool path. Using the model of movement of the tool, it has been found that the conveying velocity varies from the maximum to zero value. It will allow one to carry out the reverse of the drive. The scheme of tool placement regarding the workpiece has been proposed for unidirectional movement of the driven element at high conveying velocity. The control method of CNC machines can be used for getting geometrically complex parts on the lathe without using special milling tools.

  12. 3D shape measurements with a single interferometric sensor for in-situ lathe monitoring

    Science.gov (United States)

    Kuschmierz, R.; Huang, Y.; Czarske, J.; Metschke, S.; Löffler, F.; Fischer, A.

    2015-05-01

    Temperature drifts, tool deterioration, unknown vibrations as well as spindle play are major effects which decrease the achievable precision of computerized numerically controlled (CNC) lathes and lead to shape deviations between the processed work pieces. Since currently no measurement system exist for fast, precise and in-situ 3d shape monitoring with keyhole access, much effort has to be made to simulate and compensate these effects. Therefore we introduce an optical interferometric sensor for absolute 3d shape measurements, which was integrated into a working lathe. According to the spindle rotational speed, a measurement rate of 2,500 Hz was achieved. In-situ absolute shape, surface profile and vibration measurements are presented. While thermal drifts of the sensor led to errors of several mµm for the absolute shape, reference measurements with a coordinate machine show, that the surface profile could be measured with an uncertainty below one micron. Additionally, the spindle play of 0.8 µm was measured with the sensor.

  13. Developing Lathing Parameters for PBX 9501

    Energy Technology Data Exchange (ETDEWEB)

    Woodrum, Randall Brock [Texas Tech Univ., Lubbock, TX (United States); Pantex Plant (PTX), Amarillo, TX (United States)

    2017-10-10

    This thesis presents the work performed on lathing PBX 9501 to gather and analyze cutting force and temperature data during the machining process. This data will be used to decrease federal-regulation-constrained machining time of the high explosive PBX 9501. The effects of machining parameters depth of cut, surface feet per minute, and inches per revolution on cutting force and cutting interface were evaluated. Cutting tools of tip radius 0.005 -inches and 0.05 -inches were tested to determine what effect the tool shape had on the machining process as well. A consistently repeatable relationship of temperature to changing depth of cut and surface feet per minute is found, while only a weak dependence was found to changing inches per revolution. Results also show the relation of cutting force to depth of cut and inches per revolution, while weak dependence on SFM is found. Conclusions suggest rapid, shallow cuts optimize machining time for a billet of PBX 9501, while minimizing temperature increase and cutting force.

  14. Interstitial Lung Disease due to Siderosis in a Lathe Machine Worker.

    Science.gov (United States)

    Gothi, D; Satija, B; Kumar, S; Kaur, Omkar

    2015-01-01

    Since its first description in 1936, siderosis of lung has been considered a benign pneumoconiosis due to absence of significant clinical symptoms or respiratory impairment. Subsequently, authors have questioned the non-fibrogenic property of iron. However, siderosis causing interstitial lung disease with usual interstitial pneumonia (UIP) pattern has not been described in the past. We report a case of UIP on high resolution computed tomography, proven to be siderosis on transbronchial lung biopsy in a lathe machine worker.

  15. CNC LATHE MACHINE PRODUCING NC CODE BY USING DIALOG METHOD

    Directory of Open Access Journals (Sweden)

    Yakup TURGUT

    2004-03-01

    Full Text Available In this study, an NC code generation program utilising Dialog Method was developed for turning centres. Initially, CNC lathes turning methods and tool path development techniques were reviewed briefly. By using geometric definition methods, tool path was generated and CNC part program was developed for FANUC control unit. The developed program made CNC part program generation process easy. The program was developed using BASIC 6.0 programming language while the material and cutting tool database were and supported with the help of ACCESS 7.0.

  16. The ergonomics of vertical turret lathe operation.

    Science.gov (United States)

    Pratt, F M; Corlett, E N

    1970-12-01

    A study of the work load of 14 vertical turret lathe operators engaged on different work tasks in two factories is reported. For eight of these workers continuous heart rate recordings were made throughout the day. It was shown that in four cases improved technology was unlikely to lead to higher output and certain aspects of posture and equipment manipulation were major contributors to the limitations on increased output. The role of the work-rest schedule in increasing work loads was also demonstrated. Improvements in technology and methods to reduce the extent of certain work loads to enable heavy work to be done in shorter periods followed by light work or rest periods are given as means to modify and improve the output of these machines. Finally, the direction for the development of a predictive model for man-machine matching is introduced.

  17. Work Hardening, Dislocation Structure, and Load Partitioning in Lath Martensite Determined by In Situ Neutron Diffraction Line Profile Analysis

    Science.gov (United States)

    Harjo, Stefanus; Kawasaki, Takuro; Tomota, Yo; Gong, Wu; Aizawa, Kazuya; Tichy, Geza; Shi, Zengmin; Ungár, Tamas

    2017-09-01

    A lath martensite steel containing 0.22 mass pct carbon was analyzed in situ during tensile deformation by high-resolution time-of-flight neutron diffraction to clarify the large work-hardening behavior at the beginning of plastic deformation. The diffraction peaks in plastically deformed states exhibit asymmetries as the reflection of redistributions of the stress and dislocation densities/arrangements in two lath packets: soft packet, where the dislocation glides are favorable, and hard packet, where they are unfavorable. The dislocation density was as high as 1015 m-2 in the as-heat-treated state. During tensile straining, the load and dislocation density became different between the two lath packets. The dislocation character and arrangement varied in the hard packet but hardly changed in the soft packet. In the hard packet, dislocations that were mainly screw-type in the as-heat-treated state became primarily edge-type and rearranged towards a dipole character related to constructing cell walls. The hard packet played an important role in the work hardening in martensite, which could be understood by considering the increase in dislocation density along with the change in dislocation arrangement.

  18. Comprehensive reliability allocation method for CNC lathes based on cubic transformed functions of failure mode and effects analysis

    Science.gov (United States)

    Yang, Zhou; Zhu, Yunpeng; Ren, Hongrui; Zhang, Yimin

    2015-03-01

    Reliability allocation of computerized numerical controlled(CNC) lathes is very important in industry. Traditional allocation methods only focus on high-failure rate components rather than moderate failure rate components, which is not applicable in some conditions. Aiming at solving the problem of CNC lathes reliability allocating, a comprehensive reliability allocation method based on cubic transformed functions of failure modes and effects analysis(FMEA) is presented. Firstly, conventional reliability allocation methods are introduced. Then the limitations of direct combination of comprehensive allocation method with the exponential transformed FMEA method are investigated. Subsequently, a cubic transformed function is established in order to overcome these limitations. Properties of the new transformed functions are discussed by considering the failure severity and the failure occurrence. Designers can choose appropriate transform amplitudes according to their requirements. Finally, a CNC lathe and a spindle system are used as an example to verify the new allocation method. Seven criteria are considered to compare the results of the new method with traditional methods. The allocation results indicate that the new method is more flexible than traditional methods. By employing the new cubic transformed function, the method covers a wider range of problems in CNC reliability allocation without losing the advantages of traditional methods.

  19. Determination of dislocation density by electron backscatter diffraction and X-ray line profile analysis in ferrous lath martensite

    International Nuclear Information System (INIS)

    Berecz, Tibor; Jenei, Péter; Csóré, András; Lábár, János; Gubicza, Jenő

    2016-01-01

    The microstructure and the dislocation density in as-quenched ferrous lath martensite were studied by different methods. The blocks, packets and variants formed due to martensitic transformation were identified and their sizes were determined by electron backscatter diffraction (EBSD). Concomitant transmission electron microscopy (TEM) investigation revealed that the laths contain subgrains with the size between 50 and 100 nm. A novel evaluation procedure of EBSD images was elaborated for the determination of the density and the space distribution of geometrically necessary dislocations from the misorientation distribution. The total dislocation density obtained by X-ray diffraction line profile analysis was in good agreement with the value determined by EBSD, indicating that the majority of dislocations formed due to martensitic transformation during quenching are geometrically necessary dislocations.

  20. Morphology, crystallography, and crack paths of tempered lath martensite in a medium-carbon low-alloy steel

    International Nuclear Information System (INIS)

    Wang, Chengduo; Qiu, Hai; Kimura, Yuuji; Inoue, Tadanobu

    2016-01-01

    The tempered lath martensite and its crack propagation have significant influence on the ductility and toughness of the warm tempformed medium-carbon steel. The martensitic microstructures of these medium-carbon steels are transformed from twinned austenite and the orientation relationship of lath martensite (α′) with prior austenite (γ) is distinctive. In the present paper we investigate the microstructure and fracture mode of a quenched and tempered 0.4%C-2%Si-1%Cr-1%Mo steel using electron backscatter diffraction technique. The results showed that the orientation relationship between γ and α′ is Greninger-Troiano (G-T) relationship. A single γ grain was divided into 4 packets and each packet was subdivided into 3 blocks. The misorientation angles between adjacent blocks were ~54.3° or ~60.0° in a packet. Most γ grains were twins sharing a {111} γ plane. There were 7 packets in a twinned γ grain and the twin boundaries were in a special packet. Besides the common packet, there were three packets in each twin. Being different from the cleavage fracture along the {001} planes in conventional martensitic steels, both cleavage and intergranular cracks were present in our medium-carbon steel. The former was in the larger blocks and it propagated along the {001}, {011}, and {112} planes. The latter propagated along the block, packet, or prior austenite boundaries. The intergranular cracks were generally in the fine block region. These results suggested that the block size is the key factor in controlling the brittle fracture mode of lath martensitic steel.

  1. Researches Concerning to Minimize Vibrations when Processing Normal Lathe

    Directory of Open Access Journals (Sweden)

    Lenuța Cîndea

    2015-09-01

    Full Text Available In the cutting process, vibration is inevitable appearance, and in situations where the amplitude exceeds the limits of precision dimensional and shape of the surfaces generated vibrator phenomenon is detrimental.Field vibration is an issue of increasingly developed, so the futures will a better understanding of them and their use even in other sectors.The paper developed experimental measurement of vibrations at the lathe machining normal. The scheme described kinematical machine tool, cutting tool, cutting conditions, presenting experimental facility for measuring vibration occurring at turning. Experimental results have followed measurement of amplitude, which occurs during interior turning the knife without silencer incorporated. The tests were performed continuously for different speed, feed and depth of cut.

  2. Fault Diagnosis and Condition Monitoring of an All Geared Lathe Machine Using Piezoelectric Sensor

    Directory of Open Access Journals (Sweden)

    Amiya BHAUMIK

    2008-12-01

    Full Text Available Undesired vibrations are serious problems that affect and deteriorate the quality of the product. This paper investigates dynamic and vibrational characteristics of a newly installed All Geared Lathe Machine with piezoelectric sensor. A comparison is drawn with the data measured and acceptable data as per ISO 10816 and thus concluded that the machine is in working condition.

  3. Increase efficiency CNC lathe with the help of fuzzy logic controller (FLC

    Directory of Open Access Journals (Sweden)

    Mošorinski Predrag R.

    2016-01-01

    Full Text Available This paper discusses the process of increasing the effectiveness of CNC lathe for carrying out the appropriate experiments. Experiments are related to the plastics processing machine and programming fuzzy logic controller (FLC for the requirements of machining. Input parameters of the FLCare obtained as a result of previous experimental parameters set by experience and with a great subjective impact of technologists. Expected results of FLC's settings are based on the complete autonomy of the process and eliminating subjective errors.

  4. Precision tool holder with flexure-adjustable, three degrees of freedom for a four-axis lathe

    Science.gov (United States)

    Bono, Matthew J [Pleasanton, CA; Hibbard, Robin L [Livermore, CA

    2008-03-04

    A precision tool holder for precisely positioning a single point cutting tool on 4-axis lathe, such that the center of the radius of the tool nose is aligned with the B-axis of the machine tool, so as to facilitate the machining of precision meso-scale components with complex three-dimensional shapes with sub-.mu.m accuracy on a four-axis lathe. The device is designed to fit on a commercial diamond turning machine and can adjust the cutting tool position in three orthogonal directions with sub-micrometer resolution. In particular, the tool holder adjusts the tool position using three flexure-based mechanisms, with two flexure mechanisms adjusting the lateral position of the tool to align the tool with the B-axis, and a third flexure mechanism adjusting the height of the tool. Preferably, the flexures are driven by manual micrometer adjusters. In this manner, this tool holder simplifies the process of setting a tool with sub-.mu.m accuracy, to substantially reduce the time required to set the tool.

  5. Protein deposition on a lathe-cut silicone hydrogel contact lens material.

    Science.gov (United States)

    Subbaraman, Lakshman N; Woods, Jill; Teichroeb, Jonathan H; Jones, Lyndon

    2009-03-01

    To determine the quantity of total protein, total lysozyme, and the conformational state of lysozyme deposited on a novel, lathe-cut silicone hydrogel (SiHy) contact lens material (sifilcon A) after 3 months of wear. Twenty-four subjects completed a prospective, bilateral, daily-wear, 9-month clinical evaluation in which the subjects were fitted with a novel, custom-made, lathe-cut SiHy lens material. The lenses were worn for three consecutive 3-month periods, with lenses being replaced after each period of wear. After 3 months of wear, the lenses from the left eye were collected and assessed for protein analysis. The total protein deposited on the lenses was determined by a modified Bradford assay, total lysozyme using Western blotting and the lysozyme activity was determined using a modified micrococcal assay. The total protein recovered from the custom-made lenses was 5.3 +/- 2.3 microg/lens and the total lysozyme was 2.4 +/- 1.2 microg/lens. The denatured lysozyme found on the lenses was 1.9 +/- 1.0 microg/lens and the percentage of lysozyme denatured was 80 +/- 10%. Even after 3 months of wear, the quantity of protein and the conformational state of lysozyme deposited on these novel lens materials was very similar to that found on similar surface-coated SiHy lenses after 2 to 4 weeks of wear. These results indicate that extended use of the sifilcon A material is not deleterious in terms of the quantity and quality of protein deposited on the lens.

  6. Pengaruh Penambahan Paladium Terhadap Perilaku Thermal Amalgam Tembaga Tinggi Tipe Lathe Cut

    Directory of Open Access Journals (Sweden)

    Ellyza Herda

    2015-09-01

    Full Text Available Effects of additing 1 percent (w/o palladium (Pd on the thermal behavior of a lathe cut type high copper amalgam (13 w/o copper were studied. The identical alloys, with and without 1% Pd were fabricated. X-ray diffraction studies of the amalgams revealed the elimination of the γ2-phase by Pd addition DSC thermogram of non-Pd containing amalgam indicated the existence of two γ1-phaseone with the transition temperature (endothermic peak at 88◦C and the other at 109◦C. The thermogram data of the Pd containing amalgam showed an endothermic peak at 110.7◦C. The transition temperature of the n phase of the palladium containing amalgam is 4.9◦C lower than the transition temperature of the n phase of the non Pd containing amalgam. This result indicates that the n phase of the Pd containing amalgam includes more of Tin (Sn than the non-Pd containing amalgam. The thermogravimetri diagram showed that the phase decomposition occurred at about 390◦C for the non-Pd containing amalgam and at about 410◦C for the Pd containing amalgam. It is concluded that the addition of 1% Pd into a lathe cut type of high copper amalgam (13% could eliminate the formation of γ2 phase as well as an unstable γ1 phase, promoting strong mercury bonding to Silver.

  7. Basic properties of full-size st ructural flakeboards fabricated with flakes on a shaping lathe

    Science.gov (United States)

    Eddie W. Prie

    1977-01-01

    Structural exterior flakeboards manufactured in 4 by 8 ft (1.22 by 2.44 m ) size with phenolic resin and flakes produced on a shaping-lathe headrig were evaluated for plate shear modulus, internal bond, bending properties, and 24-hour water soak stability. Both mixed and single species flakeboards were produced. Panels with mixed flakes had 20% by weight of hickory,...

  8. ANALYTICAL MODEL FOR LATHE TOOL DISPLACEMENTS CALCULUS IN THE MANUFACTURING P ROCESS

    Directory of Open Access Journals (Sweden)

    Catălin ROŞU

    2014-01-01

    Full Text Available In this paper, we present an analytical model for lathe tools displacements calculus in the manufacturing process. We will present step by step the methodology for the displacements calculus and in the end we will insert these relations in a program for automatic calculus and we extract the conclusions. There is taken into account only the effects of the bending moments (because these insert the highest displacements. The simplifying assumptions and the calculus relations for the displacements (linea r and angular ones are presented in an original way.

  9. Internal stress evolution in Fe laths deformed at low temperature analysed by dislocation dynamics simulations

    International Nuclear Information System (INIS)

    Chaussidon, Julien; Fivel, Marc; Robertson, Christian; Marini, Bernard

    2010-01-01

    Stress evolution in Fe laths undergoing plastic deformation is investigated using three-dimensional dislocation dynamics simulations adapted to body centred cubic crystals, in the ductile to brittle transition temperature range. The selected boundary conditions, applied stress tensor and initial dislocation structures account for the realistic microstructure observed in bainitic steels. The effective stress field projected in the three different {1 0 0}cleavage planes is calculated for two different temperatures (50 and 200 K) and presented quantitatively, in the form of stress/frequency diagrams. It is shown that plastic activity tends to relax the stress acting in certain cleavage planes (the (0 1 0) and (0 0 1) planes) while, at the same time, amplifying the stress acting in other cleavage planes (the (1 0 0) planes). The selective stress amplification in the latter planes depends on the applied load direction, in combination with the limited set of available slip systems and the lath geometry. In the examined configuration, this selection effect is more pronounced with decreasing temperature, emphasizing the role of thermally activated plasticity on deformation-induced stress concentrations

  10. Properties of amalgams made from lathe-cut, high Cu amalgam alloys.

    Science.gov (United States)

    Espevik, S

    1980-01-01

    Two alloys for dental amalgams made from lathe-cut powder with high Cu content have been developed. The alloys have been characterized with respect to physical properties and microstructure. The strongest amalgam exhibited minimal dimensional changes during setting and had low flow and creep values. It had the highest Cu content of the two amalgams investigated and no gamma 2 phase. The epsilon and eta' phases may dispersion-strenthen the amalgam which in compressive strength was comparable to the strongest amalgams available. A new mechanism for gamma 2 disappearance is suggested where Cu replaces Hg directly in the gamma 2 phase thus forming the eta' phase.

  11. Vision of low astigmats through thick and thin lathe-cut soft contact lenses.

    Science.gov (United States)

    Cho, P; Woo, G C

    2001-01-01

    Distance and near visual acuity of 13 low astigmats were determined in a double-masked experiment through thick and thin (centre thickness 0.12 mm and 0.06 mm, respectively) spherical lathe-cut soft lenses. For each lens type, distance and near LogMAR VA and over-refraction were assessed with different logMAR VA charts. For 70% of the subjects, the residual astigmatism was significantly lower than the refractive astigmatism with thicker lenses. No statistically significant differences in the distance and near logMAR VA was found between the two lens types using any of the charts used, though, in general, logMAR VA obtained through the thicker lens was better than logMAR VA through the thinner lens. The variabilities in distance and near logMAR VA between the two lens types increased with decreased contrast. The variabilities in distance logMAR VA were greater with Chinese charts than with English charts, and LogMAR VA with Chinese charts were significantly worse for both lens types. Based on the results of this study, we concluded that thicker spherical lathe-cut soft lenses provide better vision in low astigmats. The Snellen acuity test is inadequate for vision assessment of soft contact lens wearers. When a patient wearing thin soft contact lenses complains of poor vision in spite of 6/6 or 6/5 Snellen acuity, changing to thicker lenses may be considered.

  12. Neodymium: YAG laser damage threshold. A comparison of injection-molded and lathe-cut polymethylmethacrylate intraocular lenses.

    Science.gov (United States)

    Wilson, S E; Brubaker, R F

    1987-01-01

    The possibility that injection-molded intraocular lenses (IOLs) with imperfections called iridescent clefts could have a decreased threshold to neodymium: YAG (Nd:YAG) laser-induced damage was investigated. Thresholds for Nd:YAG laser-induced damage were determined for injection-molded and lathe-cut polymethylmethacrylate lenses. When aimed at a membrane in contact with a posterior convex surface, the average thresholds were 0.96 +/- 0.18 mJ (Standard deviation [SD]) and 1.80 +/- 0.55 mJ, respectively. The difference was significant at P = 0.001. When injection-molding polymethylmethacrylate was used to make lathe-cut IOLs, very few iridescent clefts were present, and the threshold to Nd:YAG laser-induced damage was 0.94 +/- 0.25 mJ. Iridescent clefts are therefore produced during the injection-molding process but they do not lower the threshold to Nd:YAG laser-induced damage. Rather, the reduced threshold in injection-molded lenses is most probably a result of the polymethylmethacrylate used in their manufacture. Clinically, iridescent clefts in a lens suggest that it has been manufactured by an injection-molding process and that Nd:YAG laser posterior capsulotomy must be performed at the lowest possible energy level to avoid damage.

  13. Effect of substructure on mechanical properties and fracture behavior of lath martensite in 0.1C–1.1Si–1.7Mn steel

    Energy Technology Data Exchange (ETDEWEB)

    Li, Shengci [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Zhu, Guoming, E-mail: zhuguoming@ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); Kang, Yonglin, E-mail: kangylin@ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083 (China); State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China)

    2016-08-05

    The purpose of this study was to analyze the microstructure of lath martensite in 0.1C–1.1Si–1.7Mn (wt.%) steel and its effect on mechanical properties and fracture behavior. The microstructure was characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and electron back scattering diffraction (EBSD). Charpy V-notch impact samples and compact tension (CT) samples were used to investigate the Charpy impact properties and fatigue crack growth behavior of the steel, respectively. The propagation of cleavage crack and fatigue crack were analyzed to figure out the effective grain size. The results showed that the typical hierarchical lath martensite structure contained prior austenite grains, packets, blocks and laths; packet size and block width were positively correlated to prior austenite grain size, while lath width was maintained at about 0.29 μm. Yield strength was related to prior austenite grain size, packet size and block width, and obeyed Hall–Petch relationship. Grain refinement was effective in improving the resistance to cleavage fracture by introducing barriers to crack propagation; packet boundaries and block boundaries hold similar ability to impede the propagation of crack. Paris model can well describe the FCG behavior of the investigated steel. Block width governs the effective grain size for strength, toughness and fatigue crack propagation. - Graphical abstract: Mechanical properties and fracture behavior of 0.1C–1.1Si–1.7Mn steel. - Highlights: • Hall–Petch relationship is obeyed between yield strength and martensite microstructure size. • Packet boundaries and block boundaries hold similar ability to impede the propagation of crack. • Block width is the effective grain size for strength, toughness and fatigue crack propagation.

  14. Crystallography of [0 1 1]/54.7 deg. lath boundary and cementite in tempered 0.2C steel

    International Nuclear Information System (INIS)

    Wei Fugao; Tsuzaki, Kaneaki

    2005-01-01

    The crystallographic structures of the [0 1 1]/54.7 deg. lath boundary and the intralath and interlath cementite precipitates in a 0.2C steel tempered at 400 deg C have been observed by high resolution transmission electron microscopy and discussed in terms of the O-lattice model. The [0 1 1]/54.7 deg lath boundary which is composed of one Kurdjumov-Sachs variant (α1) and one Nishiyama-Wasserman variant (α2) is likely to facet on the (0 12 7) α1 //(5 19 14) α2 irrational plane. The O-lattice analysis indicated that the facet coincides with a plane with a high density of O-points. Intralath cementite obeys the Isaichev orientation relationship (OR) with ferrite and has a habit plane of (1 0 1) θ //(1 2 1) α . Interlath cementite precipitating on the [0 1 1]/54.7 deg boundary maintains a strict Bagaryatskii OR with the ferrite on one side of the boundary and has a (1 0 0) θ habit plane

  15. Precipitation behavior and martensite lath coarsening during tempering of T/P92 ferritic heat-resistant steel

    Science.gov (United States)

    Xu, Lin-qing; Zhang, Dan-tian; Liu, Yong-chang; Ning, Bao-qun; Qiao, Zhi-xia; Yan, Ze-sheng; Li, Hui-jun

    2014-05-01

    Tempering is an important process for T/P92 ferritic heat-resistant steel from the viewpoint of microstructure control, as it facilitates the formation of final tempered martensite under serving conditions. In this study, we have gained deeper insights on the mechanism underlying the microstructural evolution during tempering treatment, including the precipitation of carbides and the coarsening of martensite laths, as systematically analyzed by optical microscopy, transmission electron microscopy, and high-resolution transmission electron microscopy. The chemical composition of the precipitates was analyzed using energy dispersive X-ray spectroscopy. Results indicate the formation of M3C (cementite) precipitates under normalized conditions. However, they tend to dissolve within a short time of tempering, owing to their low thermal stability. This phenomenon was substantiated by X-ray diffraction analysis. Besides, we could observe the precipitation of fine carbonitrides (MX) along the dislocations. The mechanism of carbon diffusion controlled growth of M23C6 can be expressed by the Zener's equation. The movement of Y-junctions was determined to be the fundamental mechanism underlying the martensite lath coarsening process. Vickers hardness was estimated to determine their mechanical properties. Based on the comprehensive analysis of both the micro-structural evolution and hardness variation, the process of tempering can be separated into three steps.

  16. The influence of lathe check depth and orientation on the bond quality of phenol-formaldehyde-bonded birch plywood

    Science.gov (United States)

    Anti Rohumaa; Christopher G. Hunt; Mark Hughes; Charles R. Frihart; Janne Logren

    2013-01-01

    During the rotary peeling of veneer for plywood or the laminated veneer lumber manufacture, checks are formed in the veneer that are as deep as 70 – 80 % of the veneer thickness. The results of this study show that, during adhesive bond testing, deep lathe checks in birch (Betula pendula Roth.) veneer significantly reduce the shear strength and the...

  17. Kinetics of anomalous multi-step formation of lath martensite in steel

    DEFF Research Database (Denmark)

    Villa, Matteo; Pantleon, Karen; Reich, Michael

    2014-01-01

    A steel containing 16wt.% Cr, 5wt.% Ni and 3wt.% Cu was transformed into martensite by applying isochronal, i.e. constant rate, cooling followed by isothermal holding. The formation of martensite was monitored with dilatometry. A series of retardations and accelerations of the transformation...... was observed during isochronal cooling for cooling rates ranging from 1.5 to 50Kmin−1. The cooling rate in the isochronal stage was observed to influence the transformation rate in the isothermal stage. Electron backscatter diffraction was applied to determine the morphology of the martensite, which...... was of lath type, and to investigate the microstructure of the material. No influence of the cooling rate on the scale of the microstructure was observed. The series of retardations and accelerations of the transformation is interpreted in terms of the combined effect of the strain and interfacial energy...

  18. Implementation and verification of a four-probe motion error measurement system for a large-scale roll lathe used in hybrid manufacturing

    International Nuclear Information System (INIS)

    Chen, Yuan-Liu; Niu, Zengyuan; Matsuura, Daiki; Lee, Jung Chul; Shimizu, Yuki; Gao, Wei; Oh, Jeong Seok; Park, Chun Hong

    2017-01-01

    In this paper, a four-probe measurement system is implemented and verified for the carriage slide motion error measurement of a large-scale roll lathe used in hybrid manufacturing where a laser machining probe and a diamond cutting tool are placed on two sides of a roll workpiece for manufacturing. The motion error of the carriage slide of the roll lathe is composed of two straightness motion error components and two parallelism motion error components in the vertical and horizontal planes. Four displacement measurement probes, which are mounted on the carriage slide with respect to four opposing sides of the roll workpiece, are employed for the measurement. Firstly, based on the reversal technique, the four probes are moved by the carriage slide to scan the roll workpiece before and after a 180-degree rotation of the roll workpiece. Taking into consideration the fact that the machining accuracy of the lathe is influenced by not only the carriage slide motion error but also the gravity deformation of the large-scale roll workpiece due to its heavy weight, the vertical motion error is thus characterized relating to the deformed axis of the roll workpiece. The horizontal straightness motion error can also be synchronously obtained based on the reversal technique. In addition, based on an error separation algorithm, the vertical and horizontal parallelism motion error components are identified by scanning the rotating roll workpiece at the start and the end positions of the carriage slide, respectively. The feasibility and reliability of the proposed motion error measurement system are demonstrated by the experimental results and the measurement uncertainty analysis. (paper)

  19. Implementation and verification of a four-probe motion error measurement system for a large-scale roll lathe used in hybrid manufacturing

    Science.gov (United States)

    Chen, Yuan-Liu; Niu, Zengyuan; Matsuura, Daiki; Lee, Jung Chul; Shimizu, Yuki; Gao, Wei; Oh, Jeong Seok; Park, Chun Hong

    2017-10-01

    In this paper, a four-probe measurement system is implemented and verified for the carriage slide motion error measurement of a large-scale roll lathe used in hybrid manufacturing where a laser machining probe and a diamond cutting tool are placed on two sides of a roll workpiece for manufacturing. The motion error of the carriage slide of the roll lathe is composed of two straightness motion error components and two parallelism motion error components in the vertical and horizontal planes. Four displacement measurement probes, which are mounted on the carriage slide with respect to four opposing sides of the roll workpiece, are employed for the measurement. Firstly, based on the reversal technique, the four probes are moved by the carriage slide to scan the roll workpiece before and after a 180-degree rotation of the roll workpiece. Taking into consideration the fact that the machining accuracy of the lathe is influenced by not only the carriage slide motion error but also the gravity deformation of the large-scale roll workpiece due to its heavy weight, the vertical motion error is thus characterized relating to the deformed axis of the roll workpiece. The horizontal straightness motion error can also be synchronously obtained based on the reversal technique. In addition, based on an error separation algorithm, the vertical and horizontal parallelism motion error components are identified by scanning the rotating roll workpiece at the start and the end positions of the carriage slide, respectively. The feasibility and reliability of the proposed motion error measurement system are demonstrated by the experimental results and the measurement uncertainty analysis.

  20. Machinery safety of lathe machine using SHARP-systemic human action reliability procedure: a pilot case study in academic laboratory

    Science.gov (United States)

    Suryoputro, M. R.; Sari, A. D.; Sugarindra, M.; Arifin, R.

    2017-12-01

    This research aimed to understand the human reliability analysis, to find the SHARP method with its functionality on case study and also emphasize the practice in Lathe machine, continued with identifying improvement that could be made to the existing safety system. SHARP comprises of 7 stages including definition, screening, breakdown, representation, impact assessment, quantification and documentation. These steps were combined and analysed using HIRA, FTA and FMEA. HIRA analysed the lathe at academic laboratory showed the level of the highest risk with a score of 9 for the activities of power transmission parts and a score of 6 for activities which shall mean the moving parts required to take action to reduce the level of risk. Hence, the highest RPN values obtained in the power transmission activities with a value of 18 in the power transmission and then the activities of moving parts is 12 and the activities of the operating point of 8. Thus, this activity has the highest risk of workplace accidents in the operation. On the academic laboratory the improvement made on the engineering control initially with a machine guarding and completed with necessary administrative controls (SOP, work permit, training and routine cleaning) and dedicated PPEs.

  1. DIRECT CALCULUS FORMULAS FOR THE LATHE TOOL EQUIVALENT STRESS VALUES DURING THE MANUFACTURING OF STEEL SHAFTS

    Directory of Open Access Journals (Sweden)

    Catălin ROŞU

    2015-05-01

    Full Text Available In this paper, starting from the stress values presented in Roşu (2015 [1], a method for determining direct calculus formulas for the lathe tool equivalent stress values during the manufacturing of steel shafts is established. There is used the regression analysis for the formulas determination. The equivalent stress will be dependant on the cutting depth. The obtained formulas will be verified by using an analytical model from Strength of Materials. The results and the calculus formulas are presented from an original point of view.

  2. Kinetics of anomalous multi-step formation of lath martensite in steel

    International Nuclear Information System (INIS)

    Villa, Matteo; Pantleon, Karen; Reich, Michael; Kessler, Olaf; Somers, Marcel A.J.

    2014-01-01

    A steel containing 16 wt.% Cr, 5 wt.% Ni and 3 wt.% Cu was transformed into martensite by applying isochronal, i.e. constant rate, cooling followed by isothermal holding. The formation of martensite was monitored with dilatometry. A series of retardations and accelerations of the transformation was observed during isochronal cooling for cooling rates ranging from 1.5 to 50 K min −1 . The cooling rate in the isochronal stage was observed to influence the transformation rate in the isothermal stage. Electron backscatter diffraction was applied to determine the morphology of the martensite, which was of lath type, and to investigate the microstructure of the material. No influence of the cooling rate on the scale of the microstructure was observed. The series of retardations and accelerations of the transformation is interpreted in terms of the combined effect of the strain and interfacial energy introduced in the system during martensite formation, which stabilizes austenite, and autocatalytic nucleation of martensite

  3. On deformation of thin-walled parts while turning on the lathes

    Directory of Open Access Journals (Sweden)

    E. V. Arbuzov

    2014-01-01

    Full Text Available In a number of industries such as aviation engineering, instrumentation engineering, etc. the nonrigid thin-walled parts are a widespread sort of products. For their turning on the lathes the specially designed arrangements are necessary to prevent parts from deformation caused by the action of cutting force and retaining pressure. To create and use the arrangements extra costs are needed, and it, as a consequence, leads to the growth of production price. Potentially, there is another approach. It is to machine using the standard arrangements under special "soft" cutting operation conditions, which are characterized by reduced forces to act on the part, thus decreasing process deformations to the appropriate level. It may be a priori expected that such approach is economically more preferable. Unfortunately, it is difficult to conduct a comparative assessment of these two alternatives to choose a preferable version because of limited data on studies and implementation of the second alternative. Thereupon, to learn the thin-walled deformations versus their treatment conditions is of interest.The aim of the paper is to have general information on topology and elastic deformation value of thin-walled parts, machined on the lathes. The objective is to assess a perspective for further potentially possible activities to develop a concept of machining the thin-walled parts with controlled deformation due to selecting the "soft" cutting operation conditions.The paper studies the thin-walled steel parts of class "Tube" and "Disk" in the role of force action with their dimensions within the range of 5-200 mm for the length, 60-250 mm for diameter, and 4-25 mm for the wall thickness. It considers a chucked work-holding scheme and two machining types, namely external turning cut (for parts of class "Tube" and cross butt turning (for parts of class "Disk". Three stages of machining have been simulated for each type of machining, namely rough (Ra 12.5; IT10

  4. Performance Monitoring Of A Computer Numerically Controlled (CNC) Lathe Using Pattern Recognition Techniques

    Science.gov (United States)

    Daneshmend, L. K.; Pak, H. A.

    1984-02-01

    On-line monitoring of the cutting process in CNC lathe is desirable to ensure unattended fault-free operation in an automated environment. The state of the cutting tool is one of the most important parameters which characterises the cutting process. Direct monitoring of the cutting tool or workpiece is not feasible during machining. However several variables related to the state of the tool can be measured on-line. A novel monitoring technique is presented which uses cutting torque as the variable for on-line monitoring. A classifier is designed on the basis of the empirical relationship between cutting torque and flank wear. The empirical model required by the on-line classifier is established during an automated training cycle using machine vision for off-line direct inspection of the tool.

  5. Introduction to the level-set full field modeling of laths spheroidization phenomenon in α/β titanium alloys

    Directory of Open Access Journals (Sweden)

    Polychronopoulou D.

    2016-01-01

    Full Text Available Fragmentation of α lamellae and subsequent spheroidization of α laths in α/β titanium alloys occurring during and after deformation are well known phenomena. We will illustrate the development of a new finite element methodology to model them. This new methodology is based on a level set framework to model the deformation and the ad hoc simultaneous and/or subsequent interfaces kinetics. We will focus, at yet, on the modeling of the surface diffusion at the α/β phase interfaces and the motion by mean curvature at the α/α grain interfaces.

  6. Behavioral study of cnc-retrofitting kits for lathe machine

    International Nuclear Information System (INIS)

    Ahmad, I.

    1999-01-01

    The aim of this project is to develop a Computerized Numerical Controlled (CNC) retrofitting kit for a lathe machine, study its behavior and compare its performance with the retrofitting kit already designed and fabricated at (Pakistan Institute of Engineering and Applied Sciences (PIEAS). Design calculations were performed assuming 100 mm work piece diameter and 800 mm length of stock using tool materials HSS, uncoated carbide, coated carbide, ceramic and cermet tools for different materials. Also cutting, thrust and radial forces on a single point cutting tool were determined. Stepper motors of torque 972 oz-in were selected to drive the carriage and cross-slide in Z and X-directions respectively. Power screws were replaced with ball screws of 0.63 inch dia. (x-direction) and 1.26 in. dia. (Z-direction) which were locally manufactured in the workshop. Deep groove and Angular contact ball bearings were used to support the ball screw shafts against axial and radial loads. Flexible and plain couplings were developed to couple encoders and motors to the ball screw shafts respectively. Panel mount optical rotary encoders are being used for feedback control. Mechanical assembly is complete but due to unavailability of wiring diagram for motors, control electronics could not be accomplished. Therefore, machine could not be evaluated in terms of accuracy, repeatability and resolution using computer software. (author)

  7. The mechanism of bcc α′ nucleation in single hcp ε laths in the fcc γ → hcp ε → bcc α′ martensitic phase transformation

    International Nuclear Information System (INIS)

    Yang, Xu-Sheng; Sun, Sheng; Zhang, Tong-Yi

    2015-01-01

    High Resolution Transmission Electron Microscopy (HRTEM) and Molecular Dynamics (MD) simulations were conducted here to study the plastic deformation induced γ (fcc) → ε (hcp) → α′ (bcc) martensitic transformation in 304 stainless steels for the α′ nucleation from single hcp-ε laths. Results elucidate that the underlying microscopic mechanism for the α′ nucleation from single hcp-ε laths obeys the Bogers–Burgers–Olson–Cohen “3T/8–T/3” model. In particular, the atomic-scale observations clearly show the Kurdyumov–Sachs (K–S) lattice orientation relation (OR) and Pitsch OR at the γ/α′ interfaces, the lattice rotation inside an α′ martensitic inclusion, the transition lattice and the reverse shear-shuffling induced continuous lattice elastic deformation at the diffuse ε/α′ interface, which caters the 3T/8 and T/3 shears and sheds atomic process insight into the mechanism of the martensitic transformation

  8. Mathematical support for automated geometry analysis of lathe machining of oblique peakless round-nose tools

    Science.gov (United States)

    Filippov, A. V.; Tarasov, S. Yu; Podgornyh, O. A.; Shamarin, N. N.; Filippova, E. O.

    2017-01-01

    Automatization of engineering processes requires developing relevant mathematical support and a computer software. Analysis of metal cutting kinematics and tool geometry is a necessary key task at the preproduction stage. This paper is focused on developing a procedure for determining the geometry of oblique peakless round-nose tool lathe machining with the use of vector/matrix transformations. Such an approach allows integration into modern mathematical software packages in distinction to the traditional analytic description. Such an advantage is very promising for developing automated control of the preproduction process. A kinematic criterion for the applicable tool geometry has been developed from the results of this study. The effect of tool blade inclination and curvature on the geometry-dependent process parameters was evaluated.

  9. Prediction of 3D chip formation in the facing cutting with lathe machine using FEM

    Science.gov (United States)

    Prasetyo, Yudhi; Tauviqirrahman, Mohamad; Rusnaldy

    2016-04-01

    This paper presents the prediction of the chip formation at the machining process using a lathe machine in a more specific way focusing on facing cutting (face turning). The main purpose is to propose a new approach to predict the chip formation with the variation of the cutting directions i.e., the backward and forward direction. In addition, the interaction between stress analysis and chip formation on cutting process was also investigated. The simulations were conducted using three dimensional (3D) finite element method based on ABAQUS software with aluminum and high speed steel (HSS) as the workpiece and the tool materials, respectively. The simulation result showed that the chip resulted using a backward direction depicts a better formation than that using a conventional (forward) direction.

  10. Analysis of recrystallization behavior of hot-deformed austenite reconstructed from electron backscattering diffraction orientation maps of lath martensite

    International Nuclear Information System (INIS)

    Kubota, Manabu; Ushioda, Kohsaku; Miyamoto, Goro; Furuhara, Tadashi

    2016-01-01

    The recrystallization behavior of hot-deformed austenite of a 0.55% C steel at 800 °C was investigated by a method of reconstructing the parent austenite orientation map from an electron backscattering diffraction orientation map of lath martensite. Recrystallized austenite grains were clearly distinguished from un-recrystallized austenite grains. Very good correlation was confirmed between the static recrystallization behavior investigated mechanically by double-hit compression tests and the change in austenite microstructure evaluated by the reconstruction method. The recrystallization behavior of hot-deformed 0.55% C steel at 800 °C is directly revealed and it was observed that by addition of 0.1% V the recrystallization was significantly retarded.

  11. Improved orthodontic bonding to silver amalgam. Part 2. Lathe-cut, admixed, and spherical amalgams with different intermediate resins.

    Science.gov (United States)

    Büyükyilmaz, T; Zachrisson, B U

    1998-08-01

    Flat rectangular tabs (n = 270) prepared from spherical (Tytin), admixed (Dispersalloy) or lathe-cut amalgam (ANA 2000) were subjected to aluminum oxide sandblasting with either 50-mu or 90-mu abrasive powder. Mandibular incisor edgewise brackets were bonded to these tabs. An intermediate resin was used, either All-Bond 2 Primers A + B or a 4-META product--Amalgambond Plus (AP) or Reliance Metal Primer (RMP)--followed by Concise. All specimens were stored in water at 37 degrees C for 24 hours and thermocycled 1000 times from 5 degrees C to 55 degrees C and back before tensile bond strength testing. The bond strength of Concise to etched enamel of extracted, caries-free premolars was used as a control. Bond failure sites were classified using a modified adhesive remnant index (ARI) system. Results were expressed as mean bond strength with SD, and as a function relating the probability of bond failure to stress by means of Weibull analysis. Mean tensile bond strength in the experimental groups ranged from 2.9 to 11.0 MPa--significantly weaker than the control sample (16.0 MPa). Bond failure invariably occurred at the amalgam/adhesive interface. The strongest bonds were created to the spherical and lathe-cut amalgams (range 6.8 to 11.0 MPa). Bonds to the spherical amalgam were probably more reliable. The intermediate application of the 4-META resins AP and RMP generally created significantly stronger bonds to all three basic types of amalgam products than the bonds obtained with the All-Bond 2 primers. The effect of abrasive-particle size on bond strength to different amalgam surfaces was not usually significant (p > 0.05). The implications of these findings are discussed in relationship to clinical experience bonding orthodontic attachments to large amalgam restorations in posterior teeth.

  12. Development of lathe tool dynamometer and finding cutting forces using negative and positive rake angle cutting tool

    International Nuclear Information System (INIS)

    Zeb, M.A.; Irfan, M.A.

    2005-01-01

    Most output parameters in machining, such as cutting forces, temperatures, strains and the work-hardening of the chip material, are directly related to the chip formation process. The characteristics of machining processes can be well understood if the forces and strains during chip formation are known. In this research a lathe tool dynamometer was used to measure cutting forces involved in machining of Steel 1045 and Aluminum 2219 T62. High Speed Steel (HSS), cutting tools with positive and negative rake angles were used. It was observed that more cutting forces are experienced by the cutting tool with positive rake angle as compared to the forces experienced by the cutting tool with negative rake angle. For steel 1045 the cutting forces using positive rake angle cutting tool were much higher. This suggested that for harder materials using a negative rake angle is more suitable for cutting. (author)

  13. Analysis of carburizing steel with lath bainite in matrix by magnetic method

    Directory of Open Access Journals (Sweden)

    Weiwu ZOU

    2017-12-01

    Full Text Available The cryogenic treatment is used to reduce the large amount of retained austenite in the steel infiltration layer which affects the hardness. The vibrating sample magnetometer (VSM and direct reading spectroscopy are combined to compare and analyze the organization structure status of the test carburizing steel after air-cooling and low temperature tempering (T at 453 K × 1 h, or after cryogenic treatment at 113 K × 30 min and low temperature tempering (T at 453 K × 1 h. The cryopreservation effect of the 1 203 K × 9 h carburizing air-cooled bainitic steel is carried out. The results show that both the effective hardening layer depths are about 1.35 mm. The retained austenite mass fractions of T and CT in the effective hardened layer are approximately 29.8% and 12.6%, respectively, and the highest hardnesses of the effective hardened layer of T and CT are 679 HV and 821 HV, respectively. The matrix structure is lath bainite, and the retained austenite mass fractions in the matrix are approximately 7.4% for T and 6.9% for CT, respectively, and both the hardnesses of the matrixes are approximately 430 HV. After the cryogenic treatment, the austenite content in the infiltration layer is effectively reduced, so that the maximum hardness of the hardened layer increases by 20% or more. It can be widely used because of the decreased material cost and remarkable economical benefit.

  14. Quantification of elemental segregation to lath and grain boundaries in low-alloy steel by STEM X-ray mapping combined with the zeta-factor method

    CERN Document Server

    Watanabe, M

    2003-01-01

    Elemental segregation to two types of boundaries in a low-alloy steel were studied by X-ray mapping using scanning transmission electron microscopy (STEM). To quantify the acquired X-ray maps, the zeta-factor method was applied, and then the compositional maps and the thickness map were obtained. Based on these quantified maps, further information about the analytical sensitivity of solute-element detection and the spatial resolution of segregation analysis were extracted. Furthermore, maps of the number of excess atoms on the boundary were also calculated from the compositional and thickness maps. It was concluded that Cr, Ni and Mo are co-segregated on the prior-austenite grain boundary and only Ni was segregated on the lath boundary. (orig.)

  15. Investigación de la unión soldada entre el vástago y las placas de las cuchillas calzadas // Investigation of the welded joint between plates and tipped single-point lathe tools

    Directory of Open Access Journals (Sweden)

    M. Jacas Cabrera

    2000-01-01

    Full Text Available El presente trabajo está dirigido al incremento de los niveles de producción y calidad, específicamente en la línea defabricación de cuchillas calzadas para torno en el centro fabril “Miguel Saavedra” HERRAMIX.En este caso se realizó un análisis para la sustitución de las pastillas de soldar, fabricadas por CIME por nuevastrimetálicas.En el mismo se determinaron los tiempos de calentamiento necesarios para realizar la soldadura, en las máquinas deinducción (TBCHE, así como los valores de resistencia al cizallamiento de los calzos una vez soldados.Palabras claves: Cuchillas de punta, calzos metalo-ceramicos, placas trimetálicas_____________________________________________________________________Abstract:The present work is directed to increase the production and quality levels of tipped single-point lathe tools at “MiguelSaavedra” plant HERRAMIX.This work deals with a study about the substitution of brazing-pads made by CIME for tri-metallic new ones.The induction brazing heating time’s necessaries at induction machines (TBCHE as well as shear-stress values at the tips afterwelding are determined.Key words: tip single point lathe tool, metal ceramic plate, trimetallic pads.

  16. An improved method for risk evaluation in failure modes and effects analysis of CNC lathe

    Science.gov (United States)

    Rachieru, N.; Belu, N.; Anghel, D. C.

    2015-11-01

    Failure mode and effects analysis (FMEA) is one of the most popular reliability analysis tools for identifying, assessing and eliminating potential failure modes in a wide range of industries. In general, failure modes in FMEA are evaluated and ranked through the risk priority number (RPN), which is obtained by the multiplication of crisp values of the risk factors, such as the occurrence (O), severity (S), and detection (D) of each failure mode. However, the crisp RPN method has been criticized to have several deficiencies. In this paper, linguistic variables, expressed in Gaussian, trapezoidal or triangular fuzzy numbers, are used to assess the ratings and weights for the risk factors S, O and D. A new risk assessment system based on the fuzzy set theory and fuzzy rule base theory is to be applied to assess and rank risks associated to failure modes that could appear in the functioning of Turn 55 Lathe CNC. Two case studies have been shown to demonstrate the methodology thus developed. It is illustrated a parallel between the results obtained by the traditional method and fuzzy logic for determining the RPNs. The results show that the proposed approach can reduce duplicated RPN numbers and get a more accurate, reasonable risk assessment. As a result, the stability of product and process can be assured.

  17. FY 1999 Report on the results of technological development of machine tools for rationalization of energy utilization. Development of a lathe with high precision and conservation of energy using natural phenomenon (Thermal countermeasure using self compulsory cooling and thermal insensitive structure - results of the first year); 1999 nendo energy shiyo gorika kosaku kikai nado gijutsu kaihatsu seika hokokusho. Shizen gensho wo takumi ni oyoshita sho energy koseido senban no kaihatsu (self kyosei reikyaku to netsufukan gijutsu wo mochiita netsuhenkei yokusei taisaku - dai 1 nendo)

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    A lathe, which is a central tool in a factory of automobiles or home electric appliances, tends to suffer decreased machining precision resulting from thermal deformation. This project is aimed at development of the energy-saving, high-precision lathe technologies using self compulsory cooling and thermal insensitive technologies as the countermeasures against the thermal deformation. The self compulsory cooling is a method of cooling by evaporation of water with an evaporative, water-absorptive cloth being bonded to a machine tool surface around the major axis. The thermal insensitive technologies include the three-dimensionally zero-center design technologies which help design a lathe in such a way to set the processing point (tool working point) at the base of thermal deformation in the X, Y and Z axis directions; material combination technologies to control thermal deformation; and coloring technologies to control thermal deformation. The development target is the high-precision lathe fabrication technologies, which realize a temporal precision change of 1 to 2 {mu}m or less per work dimension of 100mm. The activities cover 5 areas, including development of elementary technologies for each item and construction/evaluation of the full-size test unit. (NEDO)

  18. Prediction and Control of Cutting Tool Vibration in Cnc Lathe with Anova and Ann

    Directory of Open Access Journals (Sweden)

    S. S. Abuthakeer

    2011-06-01

    Full Text Available Machining is a complex process in which many variables can deleterious the desired results. Among them, cutting tool vibration is the most critical phenomenon which influences dimensional precision of the components machined, functional behavior of the machine tools and life of the cutting tool. In a machining operation, the cutting tool vibrations are mainly influenced by cutting parameters like cutting speed, depth of cut and tool feed rate. In this work, the cutting tool vibrations are controlled using a damping pad made of Neoprene. Experiments were conducted in a CNC lathe where the tool holder is supported with and without damping pad. The cutting tool vibration signals were collected through a data acquisition system supported by LabVIEW software. To increase the buoyancy and reliability of the experiments, a full factorial experimental design was used. Experimental data collected were tested with analysis of variance (ANOVA to understand the influences of the cutting parameters. Empirical models have been developed using analysis of variance (ANOVA. Experimental studies and data analysis have been performed to validate the proposed damping system. Multilayer perceptron neural network model has been constructed with feed forward back-propagation algorithm using the acquired data. On the completion of the experimental test ANN is used to validate the results obtained and also to predict the behavior of the system under any cutting condition within the operating range. The onsite tests show that the proposed system reduces the vibration of cutting tool to a greater extend.

  19. Extranodal marginal zone lymphoma of mucosa-associated lymphoid tissue type arising in the pleura with pleural fibrous plaques in a lathe worker.

    Science.gov (United States)

    Nakatsuka, Shin-ichi; Nagano, Teruaki; Kimura, Hayato; Hanada, Shoji; Inoue, Hidetoshi; Iwata, Takashi

    2012-06-01

    Our patient was an 86-year-old man who had worked as a lathe operator for 40 years. He had no history of tuberculosis, pyothorax, or autoimmune disease. He had not been exposed to asbestos. He was asymptomatic, but an imaging study showed gradually increasing pleural plaques. A biopsy specimen of a pleural lesion showed sclerosis of the pleura and diffuse infiltration of small- to medium-sized B lymphocytes. Polymerase chain reaction-based analysis detected monoclonal rearrangement of immunoglobulin heavy-chain genes. Histologic diagnosis was extranodal marginal zone lymphoma of mucosa-associated lymphoid tissue type (MALT lymphoma). The lymphoma was negative for Epstein-Barr virus. We report a rare case of a metal worker with MALT lymphoma arising in the pleura with pleural fibrous plaques. It is speculated that MALT lymphoma might develop in the background of pneumoconiosis. Inflammatory and/or immunologic reactions to metal particles might contribute to the oncogenesis of this tumor. Copyright © 2012 Elsevier Inc. All rights reserved.

  20. HUBUNGAN ANTARA PEMAHAMAN GAMBAR KERJA DAN HASIL BELAJAR TEORI TEKNIK PEMESINAN BUBUT DENGAN HASIL BELAJAR PRAKTIK TEKNIK PEMESINAN BUBUT SISWA KELAS XI SMK MUHAMMADIYAH PRAMBANAN TAHUN AJARAN 2015/2016

    Directory of Open Access Journals (Sweden)

    Dwi Widi Astowo

    2016-12-01

    Full Text Available The purpose of this study was to determine: (1 the relationship of understanding of working drawings to learning outcomes practices lathe machining techniques; (2 the relationship of learning outcomes lathe machining engineering theory with practice learning outcomes lathe machining techniques; and (3 the relationship of understanding of working drawings and learning outcomes lathe machining engineering theory with practice learning outcomes lathe machining technique class XI student of SMK Muhammadiyah Prambanan Academic Year 2015/2016. This research is a correlation study. Members of the study population consisted of 149 students. Samples were taken based on the formula slovin is 110 students. Sampling was conducted using Proportional Random Sampling technique. In this research, there are two independent variables that relationship understanding of working drawings and learning outcomes theory lathe machining techniques, as well as the dependent variable is the result of learning practices lathe machining techniques. Methods of data collection using tests and documentation.Data were analyzed using partial correlation formula and double correlation. The results of this study indicate that: (1 there is a positive and significant relationship between the understanding of working drawings to learning outcomes practices lathe machining techniques. Evidenced by the price of r count larger than r 0.285 0.186 table. It shows that the higher a person's understanding of working drawings, the higher the learning outcomes the lathe practice machining techniques; (2 There is a positive and significant relationship between learning outcomes lathe machining engineering theory with practice learning outcomes lathe machining techniques. Evidenced by the price of r count larger than r 0.250 0.186 table. It shows that the higher the yield learning theory lathe machining techniques a person, the higher the learning outcomes the lathe practice machining techniques

  1. Life assessment of Mod.9Cr-1Mo steel. Quantitative evaluation of microstructural damage in creep interrupted specimens and in creep-fatigue specimens

    International Nuclear Information System (INIS)

    Maruyama, Kouichi; Kato, Syoichi; Nagae, Yuji

    1999-02-01

    Boiler and steam turbine components in power generating plants are used under creep and creep-fatigue conditions. It is important to measure both creep and creep-fatigue damage of the components in order to assess the residual life of the components. Modified 9Cr-1Mo steel, a candidate material for steam generator in FBR, has a tempered martensitic lath structure. It was proposed in the second report that lath width in the lath structure is closely related to creep strain, and using this relation one can assess residual creep life of a structural component made of the steel. The objectives of this study are to investigate the change of the lath structure during creep.fatigue deformation, and to estimate creep strain by measuring area of cell composing the lath structure. The area of cell can be a better measure of creep deformation than the lath width. The lath structure is covered during creep-fatigue deformation. The lath structure becomes equiaxed cell structure under creep-fatigue more quickly compared with the lath structure recovered during creep. The lath structure recovered under creep-fatigue has a stationary value of the lath width determined by maximum stress at Nf/2. (Nf: number of cycles) If the recovery process of the lath structure can be investigated under creep-fatigue, the lath width can be a measure of the life assessment under creep-fatigue. Area of cell composing the lath structure increases with creep deformation and reaches a stationary value S s determined by creep stress. The rate of increase in the area is faster at a higher stress and temperature. A normalized change in the area of cell, ΔS/ΔS s , was introduced as a measure of the recovery process of martensitic lath structure. ΔS is the change in area of cell from the initial value S 0 , ΔS s is the difference between S s and S 0 . ΔS/ΔS s is uniquely related to creep strain independent of creep conditions. However, the scatter of data in ΔS/ΔS s -strain relation is wider than

  2. HUBUNGAN ANTARA PEMAHAMAN GAMBAR KERJA DAN HASIL BELAJAR TEORI TEKNIK PEMESINAN BUBUT DENGAN HASIL BELAJAR PRAKTIK TEKNIK PEMESINAN BUBUT SISWA KELAS XI SMK MUHAMMADIYAH PRAMBANAN TAHUN AJARAN 2015/2016

    OpenAIRE

    Dwi Widi Astowo; Setuju Setuju

    2016-01-01

    The purpose of this study was to determine: (1) the relationship of understanding of working drawings to learning outcomes practices lathe machining techniques; (2) the relationship of learning outcomes lathe machining engineering theory with practice learning outcomes lathe machining techniques; and (3) the relationship of understanding of working drawings and learning outcomes lathe machining engineering theory with practice learning outcomes lathe machining technique class XI student of SM...

  3. [Comparison of surface light scattering of acrylic intraocular lenses made by lathe-cutting and cast-molding methods--long-term observation and experimental study].

    Science.gov (United States)

    Nishihara, Hitoshi; Ayaki, Masahiko; Watanabe, Tomiko; Ohnishi, Takeo; Kageyama, Toshiyuki; Yaguchi, Shigeo

    2004-03-01

    To compare the long-term clinical and experimental results of soft acrylic intraocular lenses(IOLs) manufactured by the lathe-cut(LC) method and by the cast-molding(CM) method. This was a retrospective study of 20 patients(22 eyes) who were examined in a 5- and 7-year follow-up study. Sixteen eyes were implanted with polyacrylic IOLs manufactured by the LC method and 6 eyes were implanted with polyacrylic IOLs manufactured by the CM method. Postoperative measurements included best corrected visual acuity, contrast sensitivity, biomicroscopic examination, and Scheimpflug slit-lamp images to evaluate surface light scattering. Scanning electron microscopy and three-dimensional surface analysis were conducted. At 7 years, the mean visual acuity was 1.08 +/- 0.24 (mean +/- standard deviation) in the LC group and 1.22 +/- 0.27 in the CM group. Surface light-seatter was 12.0 +/- 4.0 computer compatible tapes(CCT) in the LC group and 37.4 +/- 5.4 CCT in the CM group. Mean surface roughness was 0.70 +/- 0.07 nm in the LC group and 6.16 +/- 0.97 nm in the CM group. Acrylic IOLs manufactured by the LC method are more stable in long-termuse.

  4. Evaluation of the surface roughness of three heat-cured acrylic denture base resins with different conventional lathe polishing techniques: A comparative study.

    Science.gov (United States)

    Rao, Duggineni Chalapathi; Kalavathy, N; Mohammad, H S; Hariprasad, A; Kumar, C Ravi

    2015-01-01

    Surface roughness promotes adhesion and colonization of denture plaque. Therefore, it is important to know the effects of polishing and finishing on the surface roughness of various acrylic resin materials. To evaluate and compare the effects of different conventional lathe polishing techniques on heat cured acrylic resins in producing surface roughness. Three different commercially available heat-cured acrylic resin materials namely DPI, Meliodent and Trevalon Hi were selected. 30 Specimens of each acrylic material (30 x 3 = 90, 10 x 60 x 2mm) were prepared and divided into 5 groups, each group consisted of 6 Nos. of specimens per material(6x3=18) and were grouped as Group A(unfinished), Group B (finished), Group C (Polishing Paste), Group D (Polishing Cake) and Group E (Pumice and Gold rouge). The resulted surface roughness (μm) was measured using Perthometer and observed under Scanning Electron Microscope. The values obtained were subjected statistical analyses. Among the materials tested, better results were obtained with Trevalon Hi followed by Meliodent and DPI. Among the polishing methods used, superior results were obtained with universal polishing paste followed by polishing cake; Pumice and Gold rouge. Although Pumice and Gold rouge values produced greater roughness value, they were well within the threshold value of 0.2 mm.

  5. The mechanism of formation of a fine duplex microstructure in Ti-48Al-2Mn-2Nb alloys

    International Nuclear Information System (INIS)

    Ramanujan, R.V.; Maziasz, P.J.

    1996-01-01

    The mechanism of formation of the fine duplex microstructure resulting from the α → γ transformation in water-quenched Ti-48Al-2Mn-2Nb alloys was studied using transmission and analytical electron microscopy. As-cast Ti-48Al-2Mn-2Nb alloys were heat treated in the α phase field and water quenched to room temperature. The resulting microstructure (referred to as a fine duplex microstructure) consisted of equiaxed grains and abutting lath colonies. Both the colonies and the grains were composed of the γ phase, twinned γ laths, and α 2 laths. It was found that the transformation from α to γ in the fine duplex microstructure took place through long range diffusional processes, and competitive growth between the equiaxed and lath morphology occurred. Nucleation of the γ phase from the α matrix can occur through nucleation on stacking faults, followed by growth through the sympathetic nucleation and growth of new γ laths on a substrate lath. The observed misorientations and the interfacial structures between the laths were found to be consistent with such a mechanism. Competition between such nucleation and growth mechanisms for the equiaxed and lath morphologies of γ leads to the formation of lath colonies (of γ and α 2 ) interspersed with equiaxed grains in these alloys

  6. Microstructural change during creep deformation in a 10%Cr martensitic steel

    International Nuclear Information System (INIS)

    Kim, Sung Ho; Song, B. J.; Ryu, Woo Seog

    2001-01-01

    The relationship between creep deformation and microstructural changes in martensitic 10Cr-MoW steel has been studied. Transmission electron microscopy and image analyser were used to determine the variation of precipitates and martensite lath width size during creep deformation and aging. As precipitates are coarsened during creep deformation, dislocations become easy to move and the recovery proceeds rapidly. This leads to the growth of lath width. The average size of precipitates was linearly increased with creep time. On the other hand the growth rate of lath width is constant until tertiary creep, but the growth of lath width is accelerated during tertiary creep. It has been concluded that the growth behavior of lath width are consistent with creep deformation. Because the growth of lath width is controlled by the coarsening of precipitates it is important to form more stable precipitates in creep condition for improvement of creep properties of martensitic steel. Microstructure of martensitic steel is thermally very stable, so the size of precipitates and martensite lath width are hardly changed during aging

  7. Microstructural changes during creep and life assessment of Mod.9Cr-1Mo steel

    International Nuclear Information System (INIS)

    Sawada, Kota; Maruyama, Kouichi; Komine, Ryuji; Nagae, Yuji.

    1997-01-01

    Several microstructural changes take place in a material during the course of creep. These changes can be a measure of creep life. In this paper, microstructural changes in Mod.9Cr-1Mo steel were studied and it was examined which is a good measure of creep life. Microscopic structural changes, such as void growth, lath structure uniformly oriented to the tensile axis and elongation of grains, are evident only in the necked portion of ruptured specimens. These macroscopic structural changes are not useful for creep life assessment. Lath width increases and dislocation density within lath decreases with increasing creep duration. These changes in dislocation substructure start in the early stage of creep life, and cause the increase of strain rate in the tertiary creep stage. The lath width and the dislocation density reach a saturated value before rupture. The saturated values are independent of temperature, and uniquely related to creep stress normalized by shear modulus. The extent of these microstructural changes are greater at lower stresses under which the material is practically used. These facts suggest that the lath width and the dislocation density within lath can be a useful measure of creep life. Hardness of crept specimens is closely related to the lath width and the dislocation density within lath. The changes of these microstructural features can be evaluated by the measurement of hardness. (author)

  8. Creep life assessment of Mod.9Cr-1Mo steel. Pt. 1. Quantitative evaluation of microstructural damage in creep rupture specimens

    International Nuclear Information System (INIS)

    Sawada, Kota; Maruyama, Kouichi; Komine, Ryuji; Nagae, Yuji

    1997-03-01

    Several microstructural changes take place in a material during the course of creep. These changes can be a measure of creep life consumption. In this paper, microstructural changes in Mod.9Cr-1Mo steel were studied in order to examine their ability as the measure of creep life consumption. Macroscopic structural changes, such as void growth, rotation of lath structure toward the tensile axis and elongation of grains, are evident only in the necked portion of ruptured specimens. These macroscopic structural changes are not useful for creep life assessment. Lath width increases and dislocation density within lath decreases with increasing creep duration. These changes in dislocation substructure start in the early stage of creep life, and cause the increase of strain rate in the tertiary creep stage. The lath width and the dislocation density reach a stationary value before rupture. The stationary values are independent of temperature, and uniquely related to creep stress normalized by shear modulus. The extent of these microstructural changes are greater at lower stresses under which the material is practically used. These facts suggest that the lath width and the dislocation density within lath can be a useful measure of creep life consumption. Hardness of crept specimens is closely related to the lath width and the dislocation density within lath. The changes of these microstructural features can be evaluated by the measurement of hardness. (author)

  9. A study on martensitic structure in Fe-4Cr-0.4C steel

    International Nuclear Information System (INIS)

    Won, S.B.

    1980-01-01

    Morphology, dependence of prior austenite grain size and packet size upon austenitizing temperature, distribution of lath width, and habit plane of martensitic structure in Fe-4Cr-0.4C steel has been studied by optical microscopy and transmission electron microscopy. The results obtained are as follows. 1) Optical microstructures of martensitic Fe-4Cr-0.4C steel consist of lath martensite and lens martensite. Also the four types of morphology are observed by electron microscopy. The most common morphologies are a regular paralleled martensite and an irregular dovetailed lath martensite, while the remainder of microstructures consists mainly of groups of internally twinned martensite and autotempered laths. 2) Prior austenite grain size and packet size increased with austenizing temperature, and also the numbers of lath contained in a prior austenite grain or a packet are increased with austenizing temperature. 3) The mean width of lath in Fe-4Cr-0.4C steel is about 0.23μm and most of lath widths are below 0.5μm. 4) Martensite habit plane of Fe-4Cr-0.4C steel is nearly [110]α'. (author)

  10. Zweispindel-Drehmaschine

    OpenAIRE

    Dubslaff, J.; Hertel, D.

    2003-01-01

    DE 10206949 C UPAB: 20031120 NOVELTY - The double-spindle lathe has two workpiece holder units (6,7), with a linear drive at least at the first holder (6) to move it along the direction (z) of the rotary axis. The tailstock (10) and/or the steadyrest (11) have a sliding movement at right angles to the rotary axis, independently of the lathes (2,4). One lathe has a main spindle (2) and the other lathe has a counter spindle (5), on parallel axes (z1,z1), and with their workpiece holders towards...

  11. Creep life assessment of Mod.9Cr-1Mo steel. Pt. 2. Quantitative evaluation of microstructural damage in creep-interrupted specimens

    International Nuclear Information System (INIS)

    Sawada, Kota; Maruyama, Kouichi; Komine, Ryuji; Nagae, Yuji

    1998-02-01

    Mod.9Cr-1Mo steel has a martensitic lath structure. Recovery of the lath structure takes place in the course of creep. Microstructural degradation due to the recovery results in the acceleration of creep rate and the subsequent failure of a specimen. Change of lath width during creep of the steel was quantitatively investigated to propose a residual life assessment methodology based on the recovery process. Since the steel was tempered at 1053K, the lath structure is thermally stable at the testing temperatures (848K-923K). However, recovery of lath structure readily takes place during creep, indicating that the recovery is induced by creep deformation. Lath width d increases with creep strain and saturates to a value d s determined by creep stress. The increase of d is faster at a higher stress and temperature. A normalized change in lath width, Δd/Δd s , was introduced to explain the variation of lath growth rate with creep stress and temperature. Δd is the change in lath width from the initial value d 0 , and Δd s is the difference between d s and d 0 . Δd/Δd s is uniquely related to creep strain ε and the relationship is independent of creep stress as well as creep temperature. This Δd/Δd s -ε relationship obtained by an accelerated creep test at a higher temperature or stress is applicable to any creep condition including service conditions of engineering plants. Creep strain can be evaluated from the measurement of Δd/Δd s based on the Δd/Δd s -ε relationship. A creep curve under any creep condition can readily be calculated by creep data of the steel. Combining these information one can assess residual life of a structural component made of the steel. (author)

  12. Modernizace soustruhu měničem frekvence

    OpenAIRE

    MÍČEK, Radek

    2015-01-01

    Bachelor thesis Modernization of the lathe by frequency converter to focus on how we can achieve better properties lathe replacement of the engine with direct control for asynchronous motor with frequency converter. This thesis introduces the different types of regulation as a practical implementation of the modernization of the lathe. The work also includes measurements that verify the success of modernization.

  13. Martensite in steels: its significance, recent developments and trends

    International Nuclear Information System (INIS)

    Schulz-Beenken, A.S.

    1997-01-01

    Martensite is generally known as a hard but brittle microstructure. This is only true for high carbon plate martensite. Recently developed steels with a lath martensite microstructure offer an excellent toughness at yield strength of 1000 MPa yield strength. A transformation into lath martensite by glide as invariant shear mechanism is only possible at a carbon content below 0,03%. The source of both high strength and good toughness is the high dislocation density and the narrow lath width off less than 1 μm. By a thermomechanical treatment, that leads to a finer lath structure both strength and ductility can be improved to a yield strength of 1150 MPa and an elongation of 18%. As, unlike high carbon plate martensite, the hardness of lath martensite is not achieved by the distortion of the tetragonal cell by carbon atoms, the hardness of lath martensite remains stable up during an annealing treatment up to 600 C. This thermal stability of the lath martensit microstructure makes an additional increase of hardness by the precipitation of different types of intermetallic phases possible. The increase of the hardness from 300 HV to 600 HV by precipitation without volume changes and good cold deformability reveals many new application in manufacturing. In plate martensite too, comparatively high toughness values can be achieved, if carbon is replaced by nitrogen. The refining influence of nitrides on the austenite grain sizes and the precipitation of fine nitrides during the annealing process leads to impact values three times higher than those of comparable high carbon plate martensite. (orig.)

  14. Growth of uniform lath-like α-(Fe,Al)OOH and disc-like α-(Fe,Al)2O3 nanoparticles in a highly alkaline medium

    International Nuclear Information System (INIS)

    Krehula, Stjepko; Music, Svetozar

    2010-01-01

    The effects of aluminium (Al 3+ )-dopant on the precipitation of uniform lath-like α-FeOOH particles, the obtention and growth of α-(Fe,Al)OOH and α-(Fe,Al) 2 O 3 solid solutions, particle size and shape were investigated using X-ray powder diffraction, Moessbauer and Fourier transform infrared spectroscopies, field emission scanning electron microscopy and energy dispersive X-ray spectroscopy. Acicular α-FeOOH particles, precipitated in a highly alkaline medium with the addition of tetramethylammonium hydroxide (TMAH), were used as reference material. The influence of Al-dopant was investigated by adding varying amounts of Al 3+ ions to the initial FeCl 3 solution. In the presence of lower concentrations of aluminium ions (up to 11.11 mol%) α-(Fe,Al)OOH as a single phase was formed, whereas higher concentrations led to an additional obtention and growth of α-(Fe,Al) 2 O 3 . Al-for-Fe substitution in the α-FeOOH and α-Fe 2 O 3 structures was confirmed by a decrease in the unit-cell dimensions, a decrease in the hyperfine magnetic field and an increase in the wave number of the infrared absorption bands. The presence of lower concentrations of aluminium ions (up to 11.11 mol%) in the precipitation system did not affect the size and shape of the α-(Fe,Al)OOH particles, whereas higher concentrations influenced a decrease in the length and aspect ratio. In the presence of 42.86 mol% Al 3+ ions fairly uniform disc-shaped α-(Fe,Al) 2 O 3 were formed.

  15. Sugeno-Fuzzy Expert System Modeling for Quality Prediction of Non-Contact Machining Process

    Science.gov (United States)

    Sivaraos; Khalim, A. Z.; Salleh, M. S.; Sivakumar, D.; Kadirgama, K.

    2018-03-01

    Modeling can be categorised into four main domains: prediction, optimisation, estimation and calibration. In this paper, the Takagi-Sugeno-Kang (TSK) fuzzy logic method is examined as a prediction modelling method to investigate the taper quality of laser lathing, which seeks to replace traditional lathe machines with 3D laser lathing in order to achieve the desired cylindrical shape of stock materials. Three design parameters were selected: feed rate, cutting speed and depth of cut. A total of twenty-four experiments were conducted with eight sequential runs and replicated three times. The results were found to be 99% of accuracy rate of the TSK fuzzy predictive model, which suggests that the model is a suitable and practical method for non-linear laser lathing process.

  16. CIRI FINIR KUPAS KAYU JABON (ANTHOCEPHALUS CADAMBA

    Directory of Open Access Journals (Sweden)

    Abigael Kabe

    2013-12-01

    Full Text Available Fast growing jabon is largely rotary-cut to produce veneer for plywood, com-ply, and LVL. In order to provide better information on veneer production and utilization, in this study the effects of wood juvenility and veneer thickness on lathe checks of jabon rotary-cut veneer were evaluated. Before veneer manufacturing, the jabon log was boiled at 50 and 75 °C for 4 and 8 hours respectively. The boiled logs were peeled to produce veneer of 1 and 2 mm thick. Lathe checks of veneers were measured under an optical video microscope. The rotary-cut veneer was grouped and evaluated separately at every segmented ring of 1 cm from pith to bark. The results showed that wood juvenility and veneer thickness had an important effect on lathe checks for the rotary-cut veneer. In general, the number of lathe check of the veneer increases with increasing veneer thickness and increase from pith to bark. Boiling of logs before rotary-cutting could decrease the value of lathe check. The results indicated that boiling of logs at 50 °C for 8 hours, and at 75 °C for 4 and 8 hours could minimize the number of lathe checks in manufacturing of 1 and 2 mm rotary-cut veneer from juvenile wood jabon.

  17. Machine Shop Lathes.

    Science.gov (United States)

    Dunn, James

    This guide, the second in a series of five machine shop curriculum manuals, was designed for use in machine shop courses in Oklahoma. The purpose of the manual is to equip students with basic knowledge and skills that will enable them to enter the machine trade at the machine-operator level. The curriculum is designed so that it can be used in…

  18. Effect of Nickel Contents on the Microstructure and Mechanical Properties for Low-Carbon Bainitic Weld Metals

    Science.gov (United States)

    Mao, Gaojun; Cao, Rui; Yang, Jun; Jiang, Yong; Wang, Shuai; Guo, Xili; Yuan, Junjun; Zhang, Xiaobo; Chen, Jianhong

    2017-05-01

    Multi-pass weld metals were deposited on Q345 base steel using metal powder-flux-cored wire with various Ni contents to investigate the effects of the Ni content on the weld microstructure and property. The types of the microstructures were identified by optical microscope, scanning electron microscope, transmission electron microscope, and micro-hardness tests. As a focusing point, the lath bainite and lath martensite were distinguished by their compositions, morphologies, and hardness. In particular, a number of black plane facets appearing between lath bainite or lath martensite packets were characterized by laser scanning confocal microscope. The results indicated that with the increase in Ni contents in the range of 0, 2, 4, and 6%, the microstructures in the weld-deposited metal were changed from the domination of the granular bainite to the majority of the lath bainite and/or the lath martensite and the micro-hardness of the weld-deposited metal increased. Meanwhile, the average width of columnar grain displays a decreasing trend and prior austenite grain size decreases while increases with higher Ni content above 4%. Yield strength and ultimate tensile strength decrease, while the reduction in fracture area increases with the decreasing Ni mass fraction and the increasing test temperature, respectively. And poor yield strength in Ni6 specimen can be attributed to elements segregation caused by weld defect. Finally, micro-hardness distribution in correspondence with specimens presents as a style of cloud-map.

  19. Studying on tempering transformation and internal friction for low carbon bainitic steel

    International Nuclear Information System (INIS)

    Li, Weijuan; Cai, Mingyu; Wang, Dong; Zhang, Junwei; Zhao, Shengshi; Shao, Peiying

    2017-01-01

    The changes of microstructure during the process of tempering transformation were analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction and internal friction (IF) for low carbon bainite steel. The yield strength of the steel was tested after tempering transformation. The results showed that the microstructures of the experimental steel in rolled state were composed of lath bainite and granular bainite with a little Mo 2 C and NbC precipitates. The lath width of bainite increased continuously with the tempering time. More cell structures with different orientations were formed in bainite laths. Furthermore, poly-gonization gradually began in some laths. The microstructure of granular bainite increased and was coarsened when it devoured the lath bainite continuously. The dislocation density of the bainitic ferrite decreased continuously as Mo 2 C and NbC precipitations were further increasing. The peak value of Snoek decreased continuously in internal friction-temperature spectrum. The peak value of SKK at the surface decreased at first and then increased. The peak value of SKK at the center decreased firstly and then had little change. Besides, the yield strength of the steel increased firstly and then decreased.

  20. Studying on tempering transformation and internal friction for low carbon bainitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Li, Weijuan, E-mail: liweijuan826@163.com; Cai, Mingyu; Wang, Dong; Zhang, Junwei; Zhao, Shengshi; Shao, Peiying

    2017-01-02

    The changes of microstructure during the process of tempering transformation were analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction and internal friction (IF) for low carbon bainite steel. The yield strength of the steel was tested after tempering transformation. The results showed that the microstructures of the experimental steel in rolled state were composed of lath bainite and granular bainite with a little Mo{sub 2}C and NbC precipitates. The lath width of bainite increased continuously with the tempering time. More cell structures with different orientations were formed in bainite laths. Furthermore, poly-gonization gradually began in some laths. The microstructure of granular bainite increased and was coarsened when it devoured the lath bainite continuously. The dislocation density of the bainitic ferrite decreased continuously as Mo{sub 2}C and NbC precipitations were further increasing. The peak value of Snoek decreased continuously in internal friction-temperature spectrum. The peak value of SKK at the surface decreased at first and then increased. The peak value of SKK at the center decreased firstly and then had little change. Besides, the yield strength of the steel increased firstly and then decreased.

  1. Data on a Laves phase intermetallic matrix composite in situ toughened by ductile precipitates.

    Science.gov (United States)

    Knowles, Alexander J; Bhowmik, Ayan; Purkayastha, Surajit; Jones, Nicholas G; Giuliani, Finn; Clegg, William J; Dye, David; Stone, Howard J

    2017-10-01

    The data presented in this article are related to the research article entitled "Laves phase intermetallic matrix composite in situ toughened by ductile precipitates" (Knowles et al.) [1]. The composite comprised a Fe 2 (Mo, Ti) matrix with bcc (Mo, Ti) precipitated laths produced in situ by an aging heat treatment, which was shown to confer a toughening effect (Knowles et al.) [1]. Here, details are given on a focused ion beam (FIB) slice and view experiment performed on the composite so as to determine that the 3D morphology of the bcc (Mo, Ti) precipitates were laths rather than needles. Scanning transmission electron microscopy (S(TEM)) micrographs of the microstructure as well as energy dispersive X-ray spectroscopy (EDX) maps are presented that identify the elemental partitioning between the C14 Laves matrix and the bcc laths, with Mo rejected from the matrix into laths. A TEM selected area diffraction pattern (SADP) and key is provided that was used to validate the orientation relation between the matrix and laths identified in (Knowles et al.) [1] along with details of the transformation matrix determined.

  2. Data on a Laves phase intermetallic matrix composite in situ toughened by ductile precipitates

    Directory of Open Access Journals (Sweden)

    Alexander J. Knowles

    2017-10-01

    Full Text Available The data presented in this article are related to the research article entitled “Laves phase intermetallic matrix composite in situ toughened by ductile precipitates” (Knowles et al. [1]. The composite comprised a Fe2(Mo, Ti matrix with bcc (Mo, Ti precipitated laths produced in situ by an aging heat treatment, which was shown to confer a toughening effect (Knowles et al. [1]. Here, details are given on a focused ion beam (FIB slice and view experiment performed on the composite so as to determine that the 3D morphology of the bcc (Mo, Ti precipitates were laths rather than needles. Scanning transmission electron microscopy (S(TEM micrographs of the microstructure as well as energy dispersive X-ray spectroscopy (EDX maps are presented that identify the elemental partitioning between the C14 Laves matrix and the bcc laths, with Mo rejected from the matrix into laths. A TEM selected area diffraction pattern (SADP and key is provided that was used to validate the orientation relation between the matrix and laths identified in (Knowles et al. [1] along with details of the transformation matrix determined.

  3. 単板剥ぎ取り機械に関する研究-1 : ベニヤレースとロータリー単板切削

    OpenAIRE

    杉山, 滋

    1997-01-01

    The single most important machine in the plywood-making process is the veneer lathe. The quality of veneer produced will affect many of the later operations. In this report, characteristics, structure and peeling processes on the veneer lathe are explained.

  4. TEM characterization of invariant line interfaces and structural ledges in a Mo-Si alloy

    International Nuclear Information System (INIS)

    Xiao, S.Q.; Dahmen, U.; Maloy, S.A.; Heuer, A.H.

    1995-06-01

    Two distinct lath morphologies of Mo 5 Si 3 precipitates observed in MoSi 2 differ in their cross-sectional shape and lattice orientation. Type I laths exhibit a rectangular cross section, with interfaces parallel to low-index planes, while Type II laths are parallelogram-shaped, with their major interface at 13 degree to the Type I precipitate. The corresponding orientation relationships differ by a 1.8 degree rotation around the lath axis. In this study, the difference between the two characteristic morphologies and orientation relationships is shown to be the formation of an invariant line strain for Type II precipitates. On an atomic scale, both interfaces have a terrace and ledge structure but differ in the stacking sequence of interfacial ledges associated with partial dislocations. The structural unit model and the invariant line model predict identical interface geometries which agree closely with the observations

  5. Microstructure and creep behavior of an orthorhombic Ti-25Al-17Nb-1Mo alloy

    International Nuclear Information System (INIS)

    Zhang, J.W.; Zou, D.X.; Li, S.Q.; Lee, C.S.; Lai, J.K.L.

    1998-01-01

    Microstructural evolution during three heat-treatment schedules and the terminal microstructures in an orthorhombic alloy of Ti-25Al-17Nb-1Mo were observed and analyzed with optical microscopy, transmission electron microscopy (TEM), scanning electron microscopy (SEM), and X-ray diffraction (XRD). The creep behavior of the alloy with three different microstructures (a coarse-lath, fine-lath, and fine equiaxed microstructure) was studied over a temperature range of 600 C to 750 C and over a stress range of 150 to 400 MPa in air. The steady-state creep rates, apparent stress exponents, and apparent creep activation energies of the various samples have been determined. The results show that creep behaviors in the alloy are strongly influenced by microstructure. The effect on creep by some of the microstructural features, such as the multivariants within the coarse laths and the interfaces of the laths and the equiaxed grains, is also discussed

  6. Structure of Zr-Hf alloys

    International Nuclear Information System (INIS)

    Dobromyslov, A.V.; Taluts, N.I.

    1991-01-01

    Structure of quenched zirconium-hafnium alloy system containing up to 2.5 at. % was studied. Existence of three morphological forms of α-phase was presented: lath, twinned, laminated. Twinning plane in the system was identified. Formation model of packet structure of lath martensite was suggested

  7. Pengukuran Lingkungan Kerja Fisik dan Operator untuk Menentukan Waktu Istirahat Kerja

    Directory of Open Access Journals (Sweden)

    Ari Zaqi Al Faritsy

    2017-12-01

    Full Text Available Physical workings and physiological data of the work operator on the work of human at work. Therefore, it is necessary to design the working environment for operator comfort and work time determinant. The research process by measuring the physical work environment, the operator's physiological data, the determination of time and work break time. The transmitter and the frais are too dark, the temperature is too hot and humid, it is necessary to increase the number of lamps and air ventilation around the lathe and frais operators. Frais machine operators generated CVL of 26.7% which is still below 30% then operators of frais machines can not be exposed to work. Lathe operators of CVL results are 31.34%, because the results are in the range of 30% - 60% then the lathe operators experience work that result to operator performance. Lathe operators require a break time of 20.85 minutes and the engine operator frais 18.85 minutes.

  8. Accurate tool height control by bearing gap adjustment

    NARCIS (Netherlands)

    Wielen, van der A.M.; Schellekens, P.H.J.; Jaartsveld, F.T.M.

    2002-01-01

    Face turning of optical surfaces on precision lathes needs high precision tool height adjustment, which may be a difficult and time-consuming task. In this paper we present a new tool adjustment mechanism based on varying the bearing gap height of the hydrostatic bearings present in precision lathe

  9. Effect of micromorphology at the fatigue crack tip on the crack growth in electron beam welded Ti-6Al-4V joint

    International Nuclear Information System (INIS)

    Tao, Junhui; Hu, Shubing; Ji, Longbo

    2016-01-01

    In this paper, we describe experiments on welded joints of Ti-6Al-4V alloy specimens exhibiting fatigue characteristics in the base metal (BM), hot affected zone (HAZ) and fuse zone (FZ). The effect of micromorphology on crack propagation at the tip of the fatigue crack in joints formed by electron beam welding was investigated using an optical microscope, transmission electron microscope and other methodologies. The results demonstrated that the fatigue crack originated in and propagated along α/β boundaries in the BM. In the HAZ, the fatigue crack occurred at the boundary between martensite laths, and propagated through most irregular-equiaxed α phases and a few martensite laths. In the FZ, the fatigue crack originated at the boundaries between the fine crushing phases among martensite laths, and propagated along a majority of α/β boundaries and several narrow martensite laths. The electron beam welded joint of Ti-6Al-4V alloy showed instances of zigzag fatigue cracks that increased in degree from lowest in the HAZ, moderate in the FZ to greatest in the BM. Conversely, fatigue crack growth rate (FCGR) was greatest in the HAZ, less in the FZ and slowest in the BM. - Highlights: •Ti-6Al-4V welded joint exhibits different fatigue characteristics. •The fatigue crack propagates along α/β boundaries in the BM. •The fatigue crack propagates through α phases and martensite laths in the HAZ. •The fatigue crack propagates along α/β boundaries and martensite laths in the FZ. •Fatigue crack growth rate is fastest in the HAZ, less in the FZ, slowest in the BM.

  10. Phase structures and morphologies of tempered CA6NM stainless steel welded by hybrid laser-arc process

    Energy Technology Data Exchange (ETDEWEB)

    Mirakhorli, F., E-mail: Fatemeh.mirakhorli.1@ens.etsmtl.ca [École de Technologie Supérieure, Montréal, Québec H3C 1K3 (Canada); National Research Council Canada – Aerospace, Montréal, Québec H3T 2B2 (Canada); Cao, X., E-mail: Xinjin.cao@cnrc-nrc.gc.ca [National Research Council Canada – Aerospace, Montréal, Québec H3T 2B2 (Canada); Pham, X-T., E-mail: Tan.pham@etsmtl.ca [École de Technologie Supérieure, Montréal, Québec H3C 1K3 (Canada); Wanjara, P., E-mail: Priti.wanjara@cnrc-nrc.gc.ca [National Research Council Canada – Aerospace, Montréal, Québec H3T 2B2 (Canada); Fihey, J.L., E-mail: jean-luc.fihey@etsmtl.ca [École de Technologie Supérieure, Montréal, Québec H3C 1K3 (Canada)

    2017-01-15

    The post-weld tempered microstructure of hybrid laser-arc welded CA6NM, a cast low carbon martensitic stainless steel, was investigated. The microstructural evolutions from the fusion zone to the base metal were characterized in detail using optical microscopy, scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), X-ray diffraction (XRD) and microhardness techniques. The fusion zone, in its post-weld tempered condition, consisted of tempered lath martensite, residual delta-ferrite with various morphologies, reversed austenite and chromium carbides. The reversed austenite, which can be detected through both EBSD and XRD techniques, was found to be finely dispersed along the martensite lath boundaries, particularly at triple junctions. Based on the EBSD analysis, the orientation relationship between the reversed austenite and the adjacent martensite laths seemed to follow the Kurdjumov-Sachs (K-S) model. The results also revealed the presence of the reversed austenite in the different regions of the heat affected zone after post-weld tempering. The microindentation hardness distribution was measured, and correlated to the evolution of the corresponding microstructure across the welds. - Highlights: •The EBSD analysis was performed on hybrid laser-arc welded CA6NM. •The FZ consisted of tempered lath martensite, reversed austenite, carbides and δ ferrite after tempering. •The reversed γ was formed along the α′ lath boundaries, particularly at triple junctions.

  11. Plans for miniature machining at LASL

    International Nuclear Information System (INIS)

    Rhorer, R.L.

    1979-01-01

    A special shop for making miniature or very small parts is being established within the LASL Shop Department, and one of the machine tools for this shop is a high precision lathe. The report describes a method based on scale modeling analysis which was used to define the specific requirements for this lathe

  12. Three-dimensional characterization of bainitic microstructures in low-carbon high-strength low-alloy steel studied by electron backscatter diffraction

    International Nuclear Information System (INIS)

    Kang, J.S.; Seol, Jae-Bok; Park, C.G.

    2013-01-01

    We investigated the microstructural evolution of high strength low alloy steel, Fe–2.0Mn–0.15Si–0.05C (wt.%), by varying the continuous cooling rates from 1 K/s to 50 K/s using three-dimensional electron backscatter diffraction and transmission electron microscopy. Granular bainitic microstructure was prevalent under a slow cooling rate of 1–10 K/s, while lath-type bainite was dominant at a high cooling rate of 50 K/s. The acicular ferrite that was the major microstructure under the intermediate ranges of cooling rates between 10 K/s and 30 K/s was tangled with each other, leading to a three-dimensional interwoven structure with highly misoriented grains. Because of the formation of three-dimensional structures, we propose that the terms “acicular ferrite” and “bainitic ferrite,” which are currently used in steel, be replaced by the terms “interwoven acicular bainite” and “lath bainite,” respectively. Moreover, we also confirmed that the cooling rate is an important factor in determining whether bainitic microstructures occur in the form of granular bainite, interwoven bainite, or lath bainite. - Highlights: • The morphology of bainitic grains was characterized by 3D-EBSD. • The ‘interwoven bainite’ and ‘lath bainite’ were suggested. • Interwoven bainite consisted of lenticular plates that were interlinked in 3D regime. • The packets of lath bainite were aligned in a specific direction

  13. Three-dimensional characterization of bainitic microstructures in low-carbon high-strength low-alloy steel studied by electron backscatter diffraction

    Energy Technology Data Exchange (ETDEWEB)

    Kang, J.S. [Department of Materials Science and Engineering, POSTECH, Pohang 790-784 (Korea, Republic of); Technical Research Laboratories, POSCO, Pohang 790-300 (Korea, Republic of); Seol, Jae-Bok, E-mail: j.seol@mpie.de [Max-Planck-Institut für Eisenforschung, Max-Planck-Str. 1, D-40237 Düsseldorf (Germany); Park, C.G. [Department of Materials Science and Engineering, POSTECH, Pohang 790-784 (Korea, Republic of)

    2013-05-15

    We investigated the microstructural evolution of high strength low alloy steel, Fe–2.0Mn–0.15Si–0.05C (wt.%), by varying the continuous cooling rates from 1 K/s to 50 K/s using three-dimensional electron backscatter diffraction and transmission electron microscopy. Granular bainitic microstructure was prevalent under a slow cooling rate of 1–10 K/s, while lath-type bainite was dominant at a high cooling rate of 50 K/s. The acicular ferrite that was the major microstructure under the intermediate ranges of cooling rates between 10 K/s and 30 K/s was tangled with each other, leading to a three-dimensional interwoven structure with highly misoriented grains. Because of the formation of three-dimensional structures, we propose that the terms “acicular ferrite” and “bainitic ferrite,” which are currently used in steel, be replaced by the terms “interwoven acicular bainite” and “lath bainite,” respectively. Moreover, we also confirmed that the cooling rate is an important factor in determining whether bainitic microstructures occur in the form of granular bainite, interwoven bainite, or lath bainite. - Highlights: • The morphology of bainitic grains was characterized by 3D-EBSD. • The ‘interwoven bainite’ and ‘lath bainite’ were suggested. • Interwoven bainite consisted of lenticular plates that were interlinked in 3D regime. • The packets of lath bainite were aligned in a specific direction.

  14. Boron effect on the microstructure of 9% Cr ferritic–martensitic steels

    International Nuclear Information System (INIS)

    Klimenkov, M.; Materna-Morris, E.; Möslang, A.

    2015-01-01

    Highlights: • Detailed TEM characterization of BN, M 23 C 6 , VN and TaC precipitates in B-alloyed EUROFER97. • Determination of B content influence on density and composition of M 23 C 6 and MX precipitates and herewith on microstructure. • α-Al 2 O 3 –BN–TaC–VN precipitation sequence of different phases during cooling was proposed. • Decreasing of thermal stability of microstructure with boron content was measured. - Abstract: The microstructure of reduces-activation 9Cr–WTaV steel alloyed with 83 and 1160 wt. ppm 10 B was detailed analysed using transmission electron microscopy. The influence of boron content on the precipitation behaviour of M 23 C 6 and MX (VN and TaC) phases and, hence, on the formation process of steel’s grain and lath structure was studied. VN precipitates, which play an important role in the stabilisation of the lath structure, exhibit most sensitive reaction on presence of boron. Their spatial density significantly reduces in the alloy with 83 ppm boron. In the steel with 1160 wt. ppm boron, no formation of VN was detected, whereas TaC particles precipitate at the lath and grain boundaries. These changes in the structure stabilisation mechanism lead to an increasing lath width and a decreasing thermal stability of laths and grains. Analytical investigations of several BN particles reveal their complex multi-phase structure and allow conclusions to be drawn with respect to their precipitation sequence

  15. The prevalence and risk factors of asthma and allergic diseases among working adolescents.

    Science.gov (United States)

    Cakir, Erkan; Ersu, Refika; Uyan, Zeynep Seda; Oktem, Sedat; Varol, Nezih; Karakoc, Fazilet; Karadag, Bulent; Akyol, Mesut; Dagli, Elif

    2010-01-01

    Certain occupational groups are known to be at particularly high risk of developing allergic diseases. The objective of the present study was to evaluate the prevalence of allergic diseases among working adolescents. The International Study of Asthma and Allergies in Childhood questionnaire was used. Four hundred and thirty six adolescents working in motor, lathe-finish, coiffure and textile and 366 high school students as control group were enrolled to the study. Mean age was 16.8 +/- 1.2 years and 82.9% of them were male. There was no significant difference among groups for ever and current wheezing while doctor diagnosed asthma was higher in lathe- finish group (p = 0.036). Family history of allergy, history of allergic rhinitis, and active smoking were found to be risk factors for asthma and related symptoms. Working in coiffure (p = 0.054), and textile (p = 0.003) were significant risk factors for ever allergic rhinitis. Working in lathe finish (p = 0.023), coiffure (p = .002), and textile (p lathe-finish was associated with doctor diagnosed asthma and active smoking was a risk factor for asthma and related symptoms. Working in coiffure, textile and lathe- finish were risk factors for rhinitis, and working in coiffure was a risk factor for eczema. Preventive measures should be taken at the onset of employment in order to prevent or reduce the detrimental effects of exposures in these occupational groups.

  16. State of the Art Reinforcement for Concrete Bridge Decks

    Science.gov (United States)

    2009-02-01

    Microcomposite Martensitic Ferretic Steel (MMFX 2) • Initial proprietary technology developed at the University of California Berkeley by...Center US Army Corps of Engineers Microcomposite Steel Microcomposite Steels , Packet Lath Martensite Dislocated laths of martensite enveloped by... steel cladding with carbon steel core • Patented “green” process bonds stainless steel to carbon steel • Optimizes stainless steel’s very high

  17. Effects of high magnetic field on martensitic transformation behavior and structure in Fe-based alloys

    International Nuclear Information System (INIS)

    Ohtsuka, H.; Wada, H.; Ghosh, G.

    2000-01-01

    Effects of magnetic field on lath-type martensitic transformation behavior and the reverse transformation behavior from lath math martensite to austenite have been investigated in 18Ni maraging steel. It was found that the reverse transformation temperature during heating is increased by magnetic field. Reverse transformation behavior during isothermal holding was also found to be retarded by magnetic field. (orig.)

  18. Slide-position errors degrade machined optical component quality

    International Nuclear Information System (INIS)

    Arnold, J.B.; Steger, P.J.; Burleson, R.R.

    1975-01-01

    An ultraprecision lathe is being developed at the Oak Ridge Y-12 Plant to fabricate optical components for use in high-energy laser systems. The lathe has the capability to produce virtually any shape mirror which is symmetrical about an axis of revolution. Two basic types of mirrors are fabricated on the lathe, namely: (1) mirrors which are machined using a single slide motion (such as flats and cylinders), and (2) mirrors which are produced by two-coordinated slide motions (such as hyperbolic reflectors; large, true-radius reflectors, and other contoured-surface reflectors). The surface-finish quality of typical mirrors machined by a single axis of motion is better than 13 nm, peak to valley, which is an order of magnitude better than the surface finishes of mirrors produced by two axes of motion. Surface finish refers to short-wavelength-figure errors that are visibly detectable. The primary cause of the inability to produce significantly better surface finishes on contoured mirrors has been determined as positional errors which exist in the slide positioning systems. The correction of these errors must be accomplished before contoured surface finishes comparable to the flat and cylinder can be machined on the lathe

  19. Investigation of influence of errors of cutting machines with CNC on displacement trajectory accuracy of their actuating devices

    Science.gov (United States)

    Fedonin, O. N.; Petreshin, D. I.; Ageenko, A. V.

    2018-03-01

    In the article, the issue of increasing a CNC lathe accuracy by compensating for the static and dynamic errors of the machine is investigated. An algorithm and a diagnostic system for a CNC machine tool are considered, which allows determining the errors of the machine for their compensation. The results of experimental studies on diagnosing and improving the accuracy of a CNC lathe are presented.

  20. Investigation of the self tempering effect of martensite by means of atom probe tomography

    International Nuclear Information System (INIS)

    Sackl, Stephanie; Clemens, Helmut; Primig, Sophie

    2015-01-01

    Self-tempering effects can be observed in steels with relatively high martensite start temperatures. After the formation of the first martensitic laths, carbon is able to diffuse in these laths during cooling, which can be attributed to sufficiently high temperatures. This effect cannot be observed in laths formed at lower temperatures. In steels containing up to 0.2 m.-% carbon, up to 90 % of the carbon atoms in the martensite segregate to dislocations during quenching. Due to its atomic resolution and sensitivity with respect to light elements, atom probe tomography is very well suited for the investigation of this phenomenon. In this study, the self-tempering effect in a quenched and tempered steel 42CrMo4 with a martensite start temperature of 310 C is investigated by means of atom probe tomography.

  1. Microstructural characterisation of a P91 steel normalised and tempered at different temperatures

    International Nuclear Information System (INIS)

    Hurtado-Norena, C.; Danon, C.A.; Luppo, M.I.; Bruzzoni, P.

    2015-01-01

    9%Cr-1%Mo martensitic-ferritic steels are used in power plant components with operating temperatures of around 600 deg. C because of their good mechanical properties at high temperature as well as good oxidation resistance. These steels are generally used in the normalised and tempered condition. This treatment results in a structure of tempered lath martensite where the precipitates are distributed along the lath interfaces and within the martensite laths. The characterisation of these precipitates is of fundamental importance because of their relationship with the creep behaviour of these steels in service. In the present work, the different types of precipitates found in these steels have been studied on specimens in different metallurgical conditions. The techniques used in this investigation were X-ray diffraction with synchrotron light, scanning electron microscopy, energy dispersive microanalysis and transmission electron microscopy. (authors)

  2. Ultrafine Structure and High Strength in Cold-Rolled Martensite

    DEFF Research Database (Denmark)

    Huang, Xiaoxu; Morito, S.; Hansen, Niels

    2012-01-01

    Structural refinement by cold rolling (10 to 80 pct reductions) of interstitial free (IF) steel containing Mn and B has been investigated from samples with different initial structures: (a) lath martensite, (b) coarse ferrite (grain size 150 mu m), and (c) fine ferrite (22 mu m). Unalloyed IF steel....... At low to medium strains, lath martensite transforms into a cell block structure composed of cell block boundaries and cell boundaries with only a negligible change in strength. At medium to large strains, cell block structures in all samples refine with increasing strain and the hardening rate...... is constant (stage IV). A strong effect of the initial structure is observed on both the structural refinement and the strength increase. This effect is largest in lath martensite and smallest in unalloyed ferrite. No saturation in structural refinement and strength is observed. The discussion covers...

  3. Dental Assistant, Advanced. Revision

    Science.gov (United States)

    1989-02-01

    insert the paper point into the aseptic technique at all times. All instruments used ing distance. Once in position, rotate the in endodontic ...are procedures you may per- form in the endodontics operatory. Ensure that all instruments are sterile and disinfect the Figure 5-25. -Sharpening hoe...starting the Figure 6-6.-Vacuum adapter. lathe. 6-5 The lathe is used with rotary instruments (burs, stones, and ragwheels, etc.). An adapter and/or

  4. Effect of two-step intercritical annealing on microstructure and mechanical properties of hot-rolled medium manganese TRIP steel containing δ-ferrite

    International Nuclear Information System (INIS)

    Xu, Yun-bo; Hu, Zhi-ping; Zou, Ying; Tan, Xiao-dong; Han, Ding-ting; Chen, Shu-qing; Ma, De-gang; Misra, R.D.K.

    2017-01-01

    The microstructure-properties relationship, work-hardening behavior and retained austenite stability have been systematically investigated in a hot-rolled medium manganese transformation-induced-plasticity (TRIP) steel containing δ-ferrite subjected to one-step and two-step intercritical annealing. The steel exhibited tensile strength of 752 MPa and total elongation of 52.7% for one-step intercritical annealing at 740 °C, tensile strength of 954 MPa and total elongation of 39.2% in the case of intercritical quenching at 800 °C and annealing at 740 °C. The austenite obtained by two-step annealing mostly consists of refined lath structures and increased fraction of block-type particles existing at various kinds of sites, which is highly distinguished from those characterized by long lath morphology and small amounts of granular shape in one-step annealed samples. In spite of a higher C and Mn content in austenite and finer austenite laths, two-step annealing can lead to an active and continuous TRIP effect provided by a mixed blocky and lath-type austenitic structure with lower stability, contributing to a higher UTS. In contrast, one-step annealing gave rise to a less active but sustained TRIP effect given by the dominant lath-like austenite having higher stability, leading to a very high elongation. The further precipitation of vanadium carbides and the presence of both dislocation substructure and fine equiaxed grain in ferrite matrix facilitate the increase of yield strength after double annealing. - Highlights: • A novel two-step process was applied to a hot-rolled Fe-0.2C-6.5Mn-3Al steel. • The interplay between different microstructures and mechanical properties was studied. • Two-step annealing led to an active and continuous TRIP. • An outstanding combination of strength of 954 MPa and elongation of 39.2% was obtained.

  5. Research on impacts of mechanical vibrations on the production machine to its rate of change of technical state

    Directory of Open Access Journals (Sweden)

    Štefánia Salokyová

    2016-06-01

    Full Text Available The article observes the amount of vibration on the bearing house of a turning lathe selected in advance through the change of the revolutions per minute and the thickness of the removed material in frontal type of lathe processing. Increase in mechanical vibration values depending on the value of nominal thickness of splinter was observed during changing technological parameters of the drilling process as a consequence of rotation speed of the motor. The vibration acceleration amplitude course changes depending on the frequencies are evaluated together for 400, 800 and 1200 motor r/min. A piezoelectric sensor of the type 4507B-004 from the Brüel & Kjaer Company was used for monitoring the frequency analysis of the vibration, which was attached to the bearing house of the lathe TOS SV 18RB. The vibration signal measured during the processing and during the time period is transformed through the means of a quick Fourier transformation to the frequency spectrum in the range of 3.0–10.0 kHz. Measured values of vibration acceleration amplitude were processed and evaluated by the SignalExpress software. Graphical abstract Unwanted vibration in machine tools like lathe is one of the main problems as it affects the quality of the machined parts and tool life and creates noise during machining operation. Bearings are of paramount importance to almost all forms of rotating machinery and are the most common among machine elements. The article describes in more detail the issue of vibrations created when machining the material by lathe turning. It also includes execution, experiment evaluation in this field, and comparison of measured vibrations’ acceleration amplitude values according to the standards.

  6. Effect of two-step intercritical annealing on microstructure and mechanical properties of hot-rolled medium manganese TRIP steel containing δ-ferrite

    Energy Technology Data Exchange (ETDEWEB)

    Xu, Yun-bo [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819, People' s Republic China (China); Hu, Zhi-ping, E-mail: huzhiping900401@126.com [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819, People' s Republic China (China); Zou, Ying; Tan, Xiao-dong; Han, Ding-ting; Chen, Shu-qing [State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819, People' s Republic China (China); Ma, De-gang [Tangshan Iron and Steel Company, Tangshan 063000, People' s Republic China (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Department of Metallurgical, Materials and Biomedical Engineering, University of Texas at El Paso, TX 79968 (United States)

    2017-03-14

    The microstructure-properties relationship, work-hardening behavior and retained austenite stability have been systematically investigated in a hot-rolled medium manganese transformation-induced-plasticity (TRIP) steel containing δ-ferrite subjected to one-step and two-step intercritical annealing. The steel exhibited tensile strength of 752 MPa and total elongation of 52.7% for one-step intercritical annealing at 740 °C, tensile strength of 954 MPa and total elongation of 39.2% in the case of intercritical quenching at 800 °C and annealing at 740 °C. The austenite obtained by two-step annealing mostly consists of refined lath structures and increased fraction of block-type particles existing at various kinds of sites, which is highly distinguished from those characterized by long lath morphology and small amounts of granular shape in one-step annealed samples. In spite of a higher C and Mn content in austenite and finer austenite laths, two-step annealing can lead to an active and continuous TRIP effect provided by a mixed blocky and lath-type austenitic structure with lower stability, contributing to a higher UTS. In contrast, one-step annealing gave rise to a less active but sustained TRIP effect given by the dominant lath-like austenite having higher stability, leading to a very high elongation. The further precipitation of vanadium carbides and the presence of both dislocation substructure and fine equiaxed grain in ferrite matrix facilitate the increase of yield strength after double annealing. - Highlights: • A novel two-step process was applied to a hot-rolled Fe-0.2C-6.5Mn-3Al steel. • The interplay between different microstructures and mechanical properties was studied. • Two-step annealing led to an active and continuous TRIP. • An outstanding combination of strength of 954 MPa and elongation of 39.2% was obtained.

  7. Development of a new universal machine device for eccentric shafts processing

    Directory of Open Access Journals (Sweden)

    Михайло Володимирович Маргуліс

    2015-11-01

    Full Text Available The analysis of the existing lathe devices for machining of eccentric details and the reasons for the development of a new universal machine device– a shifting lathe center-have been described in the article. The device design, its operating principle, the main parts functions and elements of the case were described and illustrated One of the most complicated cases of eccentric shaft turning, that is turning design and scheme of the eccentric shaft of precessional harmonic drive with intermediate rolling bodies when the proposed device was used was described in the article. The shifting lathe center can reduce the complexity of the machine tool for turning eccentric shafts configuration. The ability to install the shifting center in the tailstock and headstock of the lathe, and the availability of the leash makes it possible to turn various eccentric parts, conical surfaces, to apply the device to compensate for the emerging taper in cylindrical shafts processing. All the above mentioned makes the device universal. The specific feature of this device is the use of a ball center and the connection of the centering element with the adjusting screw by a fine thread screw, this increasing the precision machining. The protective cover of the device makes it possible to reduce the chance of possible injury from protruding parts of the device, namely the leash and the centering element

  8. Effect of microstructure on the cleavage fracture strength of low carbon Mn-Ni-Mo bainitic steels

    International Nuclear Information System (INIS)

    Im, Young-Roc; Lee, Byeong-Joo; Oh, Yong Jun; Hong, Jun Hwa; Lee, Hu-Chul

    2004-01-01

    The effects of the microstructure on the cleavage fracture strength of low carbon Mn-Ni-Mo bainitic steels were examined. A four-point bend test and double-notched bend specimens were used to measure the cleavage fracture strength of the alloys and identify the cleavage initiating micro-cracks, respectively. The cleavage fracture strength and DBTT of Mn-Ni-Mo bainitic steels were strongly affected by the alloy carbon content. The decrease in the alloy carbon content resulted in a decrease in the inter-lath cementite-crowded layers and higher cleavage fracture strength. Micro-cracks that formed across the inter-lath cementite-crowded layers were observed to initiate cleavage fracture. The width of these inter-lath cementite-crowded layers was accepted as a cleavage initiating micro-crack size in the micro-mechanical modeling of the cleavage fracture, and the measured cleavage strength values of the bainitic Mn-Ni-Mo steels were well represented by the modified Griffith relationship

  9. Effect of Welding Heat Input on the Microstructure and Toughness in Simulated CGHAZ of 800 MPa-Grade Steel for Hydropower Penstocks

    Directory of Open Access Journals (Sweden)

    Qingfeng Ding

    2017-03-01

    Full Text Available To determine the appropriate welding heat input for simulated coarse grained heat affected zone (CGHAZ of 800 MPa-grade steel used in hydropower penstocks, the microstructural evolution, hardness, and 50% fraction appearance transition temperature (50% FATT were investigated. The results indicated that when the cooling rate (heat input is reduced (increased, the impact toughness at −20 °C and hardness of the simulated CGHAZ decreased. When the heat input increased from 18 to 81 kJ/cm, the 50% FATT increased from −80 °C to −11 °C. At 18 kJ/cm, the microstructures consisted of lath bainite and granular bainite, but lath bainite decreased with increasing heat input. The increase in the 50% FATT was attributed mainly to an increase in the austenite grain size and effective grain size, and a decrease in lath bainite and the fraction of HAGBs (misorientation: ≥15°.

  10. Orientation relationship in Eurofer martensitic steels

    International Nuclear Information System (INIS)

    Barcelo, F.; De Carlan, Y.; Bechade, J.L.; Fournier, B.

    2009-01-01

    Both TEM and SEM/EBSD orientation measurements are carried out on a Eurofer97 martensitic steel. The influence of the prior austenitic grain size is studied using dedicated heat treatments. The intra laths misorientation is estimated by TEM. SEM/EBSD orientation mapping enable to study the actual orientation relationship (OR) between the parent austenitic phase and the martensitic phase. Neither the Nishiyama-Wasserman nor the Kurdjumov-Sachs OR is able to account for both the misorientation angle distributions, the pole figure and the misorientation axes measured. The mixed OR recently proposed by Gourgues et al. (Electron backscattering diffraction study of acicular ferrite, bainite, and martensite steel microstructures, Mater. Sci. Tech. 16 (2000), p. 26-40.) and Sonderegger et al. (Martensite laths in creep resistant martensitic 9-12% Cr steels - Calculation and measurement of misorientations, Mater. Characterization (2006), in Press.) seems to be able to account for most of these results. Based on this OR, a new angular criterion is proposed to detect blocks of laths. (authors)

  11. Microstructural evolution during creep deformation of an 11CrMoVNb ferritic heat resistant steel

    Energy Technology Data Exchange (ETDEWEB)

    Lee, Kyu-Ho; Park, Dae-Bum [Korea Institute of Science and Technology, Seoul (Korea, Republic of). Materials and Devices Div.; Korea Univ., Seoul (Korea, Republic of). Dept. of Materials Science; Kwun, S.I. [Korea Univ., Seoul (Korea, Republic of). Dept. of Materials Science; Suh, Jin-Yoo; Jung, Woo-Sang [Korea Institute of Science and Technology, Seoul (Korea, Republic of). Materials and Devices Div.

    2010-07-01

    The effect of creep deformation on the microstructural development of an 11CrMoVNb ferritic heat resistant steel during high temperature creep test is investigated. Coarsening behavior of the precipitates, M{sub 23}C{sub 6} and MX, and growth behavior of martensite laths of crept specimens are carefully observed from both gage and grip parts of the specimens in order to discuss the effect of deformation. Particle coarsening and martensite lath widening are pronounced in the gage part due to the creep deformation. (orig.)

  12. EXPERIMENTAL MONTAGE USED TO STUDY THE VIBRATION OF THE DRILL TOOL IN THE PROCESS OF MANUFACTURING THE BRONZE MATERIALS

    Directory of Open Access Journals (Sweden)

    Cosmin-Mihai MIRIŢOIU

    2013-05-01

    Full Text Available In this paper we present the experimental setup used to study the vibration of the drill tool, during the drilling of the bronze products. In this paper the vibrations are analyzed during the drilling on the universal lathe machines. This time, the tool is fixed in the movable boring head and will make a translation movement with constant feeding, and the workpiece spins around its axis of symmetry and it is fixed in the spindle head stock of the universal lathe machine

  13. The crystallography of carbide-free bainites in thermo-mechanically processed low Si transformation-induced plasticity steels

    Energy Technology Data Exchange (ETDEWEB)

    Pereloma, Elena V. [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, New South Wales 2522 (Australia); Electron Microscopy Centre, University of Wollongong, New South Wales 2500 (Australia); Al-Harbi, Fayez [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, New South Wales 2522 (Australia); Gazder, Azdiar A., E-mail: azdiar@uow.edu.au [Electron Microscopy Centre, University of Wollongong, New South Wales 2500 (Australia)

    2014-12-05

    Highlights: • First EBSD study comparing ferrite in granular bainite and bainitic laths in two TRIP steels. • Both TRIP steels (base and with Nb–Ti additions) subjected to the same TMP schedule. • Crystallography of the ferrite in the 2 bainites studied using the K–S orientation relationship. • Variants in GB associated with self-accommodation. • BF variant selection linked to RA plastic accommodation and limited volume. - Abstract: Carbide-free bainites are important microstructural constituents in bainitic, nanobainitic and transformation-induced plasticity (TRIP) steels. A comparison of the crystallography of ferrite in granular bainite and bainitic ferrite lath morphologies, both of which were simultaneously present in a base and a Nb–Ti containing TRIP steel, has been carried out using electron back-scattering diffraction. Ferrite in granular bainite was characterised by the realisation of nearly all 24 variants of the Kurdjumov–Sachs orientation relationship; which in turn was associated with the self-accommodation of the transformation strain. On the other hand, bainitic ferrite comprised a mostly parallel lath structure between thick interlayers of retained austenite and exhibited variant selection such that one or more crystallographic packets are not realised and sometimes only 1–2 variants formed in a crystallographic packet. The variant selection in bainitic ferrite laths was associated with: (i) the plastic accommodation of transformation strain by retained austenite and, (ii) the limited available volume for its formation.

  14. Intrinsic Mechanisms of Ductile-brittle Transition for F460 Steel Welding Coarse Grained Heat Affected Zones with Different Heat Inputs

    Directory of Open Access Journals (Sweden)

    LI Jing

    2016-08-01

    Full Text Available Coarse grain heat affected zone (HAZ of F460 steel was simulated by a Gleeble 3800 thermo-mechanical simulator. The microstructure, critical event of the HAZ formed at various heat inputs (E were characterized and determined by optical microscopy (OM and scanning electronic microscopy (SEM, and cleavage fracture stress σf was also calculated by ABAQUS software. Based on above systematic analysis, the intrinsic mechanism of ductile-brittle transition for F460 steel heat affected zones with different heat inputs were revealed. The results indicate that:with the improvement of heat input, the microstructures in sequence are a minority of lath martensite and massive fine lath bainite, more lath bainite with less granular bainite, more granular bainite with less lath bainite, bulky of granular bainite; and the maximum size of the original austenite grain and bainite packet becomes bigger with the improvement of heat input. The size of bainite packet is critical event of the cleavage fracture for coarse grain heat affected zone specimens with various heat inputs by comparing the relationships among residual crack length, original austenite grain size and bainite packet size. With the decreasing of the bainitic packet, the ductile to brittle transition temperature decreases. In addition, cleavage fracture stress σf is also calculated by ABAQUS software, σf gradually decreases with the increase of the heat input, which can explain the intrinsic mechanism of ductile to brittle transition temperature Tk with the change of the heat input.

  15. The crystallography of carbide-free bainites in thermo-mechanically processed low Si transformation-induced plasticity steels

    International Nuclear Information System (INIS)

    Pereloma, Elena V.; Al-Harbi, Fayez; Gazder, Azdiar A.

    2014-01-01

    Highlights: • First EBSD study comparing ferrite in granular bainite and bainitic laths in two TRIP steels. • Both TRIP steels (base and with Nb–Ti additions) subjected to the same TMP schedule. • Crystallography of the ferrite in the 2 bainites studied using the K–S orientation relationship. • Variants in GB associated with self-accommodation. • BF variant selection linked to RA plastic accommodation and limited volume. - Abstract: Carbide-free bainites are important microstructural constituents in bainitic, nanobainitic and transformation-induced plasticity (TRIP) steels. A comparison of the crystallography of ferrite in granular bainite and bainitic ferrite lath morphologies, both of which were simultaneously present in a base and a Nb–Ti containing TRIP steel, has been carried out using electron back-scattering diffraction. Ferrite in granular bainite was characterised by the realisation of nearly all 24 variants of the Kurdjumov–Sachs orientation relationship; which in turn was associated with the self-accommodation of the transformation strain. On the other hand, bainitic ferrite comprised a mostly parallel lath structure between thick interlayers of retained austenite and exhibited variant selection such that one or more crystallographic packets are not realised and sometimes only 1–2 variants formed in a crystallographic packet. The variant selection in bainitic ferrite laths was associated with: (i) the plastic accommodation of transformation strain by retained austenite and, (ii) the limited available volume for its formation

  16. Identification of some crystallographic features of martensite in steels by microdiffraction

    International Nuclear Information System (INIS)

    Sarikaya, M.; Rao, B.V.N.; Thomas, G.

    1980-03-01

    Considerable attention should be paid to the interpretation of electron diffraction, such as the understanding of the extra reflections and other effects in an SAD pattern obtained from lath martensite by making allowances for spatial resolution limitations in the SAD patterns. These difficulties can be overcome by utilizing the convergent beam electron diffraction (CBED) method which permits the use of different probe sizes to obtain crystallographic information from very small regions. Some crystallographic features of lath martensite in low and medium C steels have been identified and some others verified by using CBED

  17. Micromechanisms of deformation and fracture in a Ti3Al-Nb alloy

    International Nuclear Information System (INIS)

    Akkurt, A.S.; Liu, G.; Bond, G.M.

    1991-01-01

    The object of this paper is to gain a greater understanding of deformation and fracture processes in a Ti-24Al-11Nb (at.%) alloy. The in-situ TEM deformation technique has been used to observe these processes as they occur. Material characterization studies revealed the existence of three different crystal structures in the material (α 2 , B2 and orthorhombic (O)). Slip is first initiated in the B2 and O phases. Although dislocations are observed in the α 2 phase in the deformed material, they are seen only in high-stress regions and only in some laths. While numerous dislocations may be injected into the corresponding grain and phase boundaries, slip does not easily propagate into the α 2 phase. Cracks are seen to originate most frequently in the regions transformed fully to α 2 laths, and sometimes in the regions that contain α 2 laths at prior β grain boundaries. Failure of grain or phase boundaries in the B2 or O phases where no α 2 is present is not observed

  18. Evaluation of workability and strength of green concrete using waste steel scrap

    Science.gov (United States)

    Neeraja, D.; Arshad, Shaik Mohammed; Nawaz Nadaf, Alisha K.; Reddy, Mani Kumar

    2017-11-01

    This project works on the study of workability and mechanical properties of concrete using waste steel scrap from the lathe industry. Lathe industries produce waste steel scrap from the lathe machines. In this study, an attempt is made to use this waste in concrete, as accumulation of waste steel scrap cause disposal problem. Tests like compressive test, split tensile test, NDT test (UPV test) were conducted to determine the impact of steel scrap in concrete. The percentages of steel scrap considered in the study were 0%, 0.5%, 1%, 1.5%, and 2% respectively by volume of concrete, 7 day, 28 days test were conducted to find out strength of steel scrap concrete. It is observed that split tensile strength of steel scrap concrete is increased slightly. Split tensile strength of Steel scrap concrete is found to be maximum with volume fraction of 2.0% steel scrap. The steel scrap gives good result in split tensile strength of concrete. From the study concluded that steel scrap can be used in concrete to reduce brittleness of concrete to some extent.

  19. Comparison of the effects of long-term thermal aging and HFIR irradiation on the microstructural evolution of 9Cr-1MoVNb steel

    International Nuclear Information System (INIS)

    Maziasz, P.J.; Klueh, R.L.

    1990-01-01

    Both thermal aging at 482--704 degree C for up to 25,000h and HFIR irradiation at 300--600 degree C for up to 39 dpa produce substantial changes in the as-tempered microstructure of 9Cr-1MoVNb martensitic/ferritic steel. However, the changes in the dislocation/subgrain boundary and the precipitate structures caused by thermal aging or neutron irradiation are quite different in nature. During thermal aging, the as-tempered lath/subgrain boundary and carbide precipitate structures remain stable below 650 degree C, but coarsen and recover somewhat at 650--704 degree C. The formation of abundant intergranular Laves phase, intra-lath dislocation networks, and fine dispersions of VC needles are thermal aging effects that are superimposed upon the as-tempered microstructure at 482--593 degree C. HFIR irradiation produces dense dispersions of very small ''black'' dislocations loops at 300 degree C and produces helium bubbles and voids at 400 degree C At 300--500 degree C, there is considerable recovery of the as-tempered lath/subgrain boundary structure and microstructural/microcompositional instability of the as-tempered carbide precipitates during irradiation. By contrast, the as-tempered microstructure remains essentially unchanged during irradiation at 600 degree C. Comparison of thermally aged with irradiation material suggests that the instabilities of the as-tempered lath/subgrain boundary and precipitate structures at lower irradiation temperatures are radiation-induced effects, whereas the absence of both Laves phase and fine VC needles during irradiation is a radiation-retarded thermal effect

  20. Nanostructure characterisation of flow-formed Cr–Mo–V steel using transmission Kikuchi diffraction technique

    International Nuclear Information System (INIS)

    Birosca, S.; Ding, R.; Ooi, S.; Buckingham, R.; Coleman, C.; Dicks, K.

    2015-01-01

    Nowadays flow-forming has become a desired near net shape manufacturing method as it provides excellent mechanical properties with improved surface finish and significant manufacturing cost reduction. However, the material is subjected to excessive plastic deformation during flow-forming process, generating a very fine and complex microstructure. In addition, the intense dislocation density and residual stress that is generated in the component during processing makes the microstructure characterisation using conventional micro-analytical tools challenging. Thus, the microstructure/property relationship study in such a material is rather difficult. In the present study a flow-formed Cr–Mo–V steel nanostructure and crystallographic texture were characterised by means of Transmission Kikuchi Diffraction (TKD). Here, TKD is shown to be a powerful technique in revealing very fine martensite laths within an austenite matrix. Moreover, fine precipitates in the order of 20–70 nm on the martensite lath boundaries were clearly imaged and characterised. This greatly assisted in understanding the preferable site formation of the carbides in such a complex microstructure. The results showed that the actual TKD spatial resolution was in the range of 5–10 nm using 25 kV for flow-formed Cr–Mo–V steel. - Highlights: • Optimum Transmission Kikuchi Diffraction (TKD) technique's configuration is reported. • TKD could reveal detailed nanostructural features and the microtexture of martensite laths. • Actual TKD spatial resolution was in the range of 5–10 nm using 25 kV for flow-formed Cr-Mo-V steel. • At nano scale the sub-structure morphology of martensite lath were determined using TKD

  1. Nanostructure characterisation of flow-formed Cr–Mo–V steel using transmission Kikuchi diffraction technique

    Energy Technology Data Exchange (ETDEWEB)

    Birosca, S., E-mail: s.birosca@swansea.ac.uk [Materials Research Centre, College of Engineering, Swansea University, Singleton Park, Swansea SA2 8PP (United Kingdom); Ding, R. [School of Metallurgy and Materials, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Ooi, S. [Department of Materials Science and Metallurgy, University of Cambridge, 27 Charles Babbage Road, Cambridge CB3 0FS (United Kingdom); Buckingham, R.; Coleman, C. [Materials Research Centre, College of Engineering, Swansea University, Singleton Park, Swansea SA2 8PP (United Kingdom); Dicks, K. [Oxford Instruments NanoAnalysis, Halifax Road, High Wycombe, Buckinghamshire HP12 3SE (United Kingdom)

    2015-06-15

    Nowadays flow-forming has become a desired near net shape manufacturing method as it provides excellent mechanical properties with improved surface finish and significant manufacturing cost reduction. However, the material is subjected to excessive plastic deformation during flow-forming process, generating a very fine and complex microstructure. In addition, the intense dislocation density and residual stress that is generated in the component during processing makes the microstructure characterisation using conventional micro-analytical tools challenging. Thus, the microstructure/property relationship study in such a material is rather difficult. In the present study a flow-formed Cr–Mo–V steel nanostructure and crystallographic texture were characterised by means of Transmission Kikuchi Diffraction (TKD). Here, TKD is shown to be a powerful technique in revealing very fine martensite laths within an austenite matrix. Moreover, fine precipitates in the order of 20–70 nm on the martensite lath boundaries were clearly imaged and characterised. This greatly assisted in understanding the preferable site formation of the carbides in such a complex microstructure. The results showed that the actual TKD spatial resolution was in the range of 5–10 nm using 25 kV for flow-formed Cr–Mo–V steel. - Highlights: • Optimum Transmission Kikuchi Diffraction (TKD) technique's configuration is reported. • TKD could reveal detailed nanostructural features and the microtexture of martensite laths. • Actual TKD spatial resolution was in the range of 5–10 nm using 25 kV for flow-formed Cr-Mo-V steel. • At nano scale the sub-structure morphology of martensite lath were determined using TKD.

  2. EFFEKTIVITAS METODE PEMBELAJARAN THINK-TALK-WRITE TERHADAP HASIL BELAJAR MATA PELAJARAN TEKNIK BUBUT SISWA KELAS XI SMK MUHAMMADIYAH 3 YOGYAKARTA

    Directory of Open Access Journals (Sweden)

    Endar Subekti

    2016-12-01

    Full Text Available The objectives of this study are (1 to describe the effectiveness of think-talk-write teaching method toward learning achievement of mechanical machining lathe, (2 to describe the effectiveness of demonstration teaching method toward learning achievement of mechanical machining lathe, and (3 the teaching methods that are more effective between think-talk-write and demonstration among the eleventh grade students of vocational high school Muhammadiyah 3 Yogyakarta. Data collection techniques used observation and test. Hypothesis testing used descriptive analysis and t test that was started by using normality and homogeny test. This study shows that (1 think-talk-write teaching improved learning achievement of mechanical machining lathe among the eleventh grade students of vocational high school Muhammadiyah 3 Yogyakarta with the average score 15.29. (2 Demonstration teaching improved learning achievement of mechanical machining lathe among the eleventh grade students of vocational high school Muhammadiyah 3 Yogyakarta with the average score 13.13. (3 Based on the result of analysis, the score of tobs = 2.152 > ttable = 2.042 with the significant score 0.035 < 0.05, the mean score of learning achievement by using  think-talk-write teaching method was 15.29, and the mean score of learning achievement by using  demonstration teaching method was 13.13. Based on those mean scores, it could be concluded that the use of think-talk-write teaching method was higher that demonstration teaching method, it means that of think-talk-write teaching method was more effective that demonstration teaching method.

  3. A correlative approach to segmenting phases and ferrite morphologies in transformation-induced plasticity steel using electron back-scattering diffraction and energy dispersive X-ray spectroscopy.

    Science.gov (United States)

    Gazder, Azdiar A; Al-Harbi, Fayez; Spanke, Hendrik Th; Mitchell, David R G; Pereloma, Elena V

    2014-12-01

    Using a combination of electron back-scattering diffraction and energy dispersive X-ray spectroscopy data, a segmentation procedure was developed to comprehensively distinguish austenite, martensite, polygonal ferrite, ferrite in granular bainite and bainitic ferrite laths in a thermo-mechanically processed low-Si, high-Al transformation-induced plasticity steel. The efficacy of the ferrite morphologies segmentation procedure was verified by transmission electron microscopy. The variation in carbon content between the ferrite in granular bainite and bainitic ferrite laths was explained on the basis of carbon partitioning during their growth. Copyright © 2014 Elsevier B.V. All rights reserved.

  4. Safety against formation of through cracks of profiled fibre-reinforced cement sheets for roofing

    DEFF Research Database (Denmark)

    Hansen, Klavs Feilberg; Stang, Birgitte Friis Dela

    2009-01-01

      Loads due to wind, snow or traffic on a roof determine the requirements to the strength and stiffness properties of profiled sheets for roofing. Apart from these loads, locked-in stresses can occur due to differences in temperature and moisture strains in the profiled sheets and the wooden laths...... supporting the sheets. These tensile and compressive stresses are induced in the sheets if they are firmly fastened to the laths with fastening screws. The purpose of this investigation was to analyse the safety of the profiled sheets in transmitting these loads without the formation of through cracks...

  5. TEM observations of HT-9 as-welded weldment microstructures

    International Nuclear Information System (INIS)

    Foulds, J.R.; Lechtenberg, T.A.

    1984-01-01

    TEM studies of different locations in an HT-9 weldment indicated delta-ferrite (delta) occurrence, M 23 C 6 precipitation at delta-martensite interfaces, fine carbide precipitation at prior austenite grain boundaries, and martensite lath and lath packet size to be the distinguishable microstructure features observed. Furthermore, retained austenite films were observed in the weld metal and the HAZ adjacent to the weld metal that reached the highest temperature during joining. The microstructures correlate well with the observed room temperature microhardness except for the fusion boundary in weld metal which exhibited a hardness drop and an unexpected minimum amount of delta-ferrite

  6. Shaping-lathe headrig now commercially available

    Science.gov (United States)

    P. Koch

    1975-01-01

    On September 12, 1975, twenty-five sawmillers from throughout North America watched as a new headrig produced cants of various shapes and a usable residue of flakes from logs of irregular contour. The demonstration at the Stetson-Ross plant in Seattle, Washington, was the unveiling of the commercial model of a design introduced by the Southern Forest Experiment Station...

  7. OKMC study of the effect of grain boundaries in martensitic Fe-Cr-C alloys

    International Nuclear Information System (INIS)

    Chiapetto, M.; Becquart, C.S.; Malerba, L.

    2015-01-01

    Fe-Cr-C alloys with chromium concentrations in the range from about 2 wt % to 12 wt % form ferritic-martensitic structures by rapid cooling from the austenite state already in the presence of relatively low carbon concentrations. In this process it is possible to obtain different ratios of ferrite and martensite, as well as formation of carbides, by varying the thermal treatment. The presence of ferrite or martensite might have an influence on the nano-structural evolution under irradiation of these alloys. Here, considering a tempered martensite reference alloy with 9% Cr, we make use of an already validated object kinetic Monte Carlo (OKMC) model in order to study the possible effect of the formation of martensite laths on the material nano-structural evolution under neutron irradiation, assuming that the relevant boundaries act as sinks for radiation defects. The results show that the reduction of the grain size (including in this definition the average size of prior austenite grains, blocks and laths) does not play any relevant role until sizes of the order of about 0.5 μm are reached: for smaller grains the number of defects being absorbed by the boundaries becomes dominant. However, this threshold is lower than the experimentally observed martensite lath dimensions, thereby suggesting that what makes the difference in martensitic Fe-Cr-C alloys with respect to ferrite concerning events and mechanisms taking place during irradiation are not the lath boundaries as sinks. Differences between the nano-structural evolution in ferrite and martensite should therefore be ascribed to other factors. This document is composed of an article and the presentation slides. (authors)

  8. Martensitic transformation in Cu-2be alloys induced by explosive cladding

    Science.gov (United States)

    Ganin, E.; Weiss, B. Z.; Komem, Y.

    1986-11-01

    Formation of a lath-type structure was observed at a distance greater than 100 ώm from the bond interface created by explosive cladding. The laths were found to have a strong deviation from cubic symmetry and to contain numerous internal faults. The electron diffraction patterns do not fit any equilibrium or metastable phase known to exist in a Cu-2Be alloy. Crystallographic analysis based on electron diffraction showed that the laths have an orthorhombic structure. It is postulated that the orthorhombic phase results from a shear (martensitic) transformation which takes place in the a (fcc) phase during cladding. The proposed model assumes that shear occurs on the (111) plane in the [112] direction, and the orientation relationship is suggested to be [100]ORTH(M)∥[110]α and (001)ORTH(M) II (111)α, which is consistent with electron diffraction results. The transformation causes a volume decrease of 1.1 pct. Formation of the new phase was observed only in the solution-treated specimens of Cu-2Be and not in those aged prior to cladding. It is suggested that this may be a result of different stacking fault energies.

  9. Effects of microstructure on creep of Ti-24Al-11Nb polycrystals

    International Nuclear Information System (INIS)

    Albert, D.E.

    1991-01-01

    The purpose was to determine the steady-state creep rate (CRSS) of various microstructures of Ti-24Al-11Nb (a/o). This alloy is a two-phase (β + α 2 ) Ti 3 Al-based aluminide with niobium added to stabilize β. The microstructure of the heat-treated alloy is lath α 2 surrounded by a thin film of β arranged in a basketweave morphology, while the as-received microstructure consists of equiaxed α 2 plus a small amount of β. SSCR vs. stress and vs. temperature curves were determined to find Q a , apparent creep activation energy, and n, power law stress exponent. At low stresses, Q a s determined for all microstructures were found to be between 106 kJ/mol and 145 kJ/mol, which agrees fairly well with the value of 121 kJ/mol previously obtained for grain boundary diffusional creep in titanium at low stresses. Mechanical-test results show that microstructures with a coarse α 2 lath size in general display improved creep resistance over fine-lathed structures. Specimens with an equiaxed α 2 phase microstructure exhibit much greater creep rates at all stresses and temperatures

  10. The effect of alloying elements on the creep and impact properties of high Cr steels

    International Nuclear Information System (INIS)

    Kim, S. H.; Song, B. J.; Ryu, W. S.

    2000-01-01

    The effect of minor alloying elements on the creep and impact properties in high Cr steels has been studied. The addition of W and N in creased the creep rupture strength without the decrease of the impact toughness. During deformation, growth of lath width and agglomeration of precipitates and precipitation of Laves phase occurred. These microstructural changes made the steels soften. The degree of softening was delayed by the addition of W and N. In W added steel, the Laves phase had a important role in increasing the creep rupture strength. But the impact toughness was rapidly degraded by the addition of W after aging at 600 .deg. C for 5000 hours. So it needs to evaluate more accurately the effect of Laves phase on creep and impact properties. In N added steel, V(C,N) was precipitated in lath boundary and interior of lath. The size of the precipitates was 20-50nm. The increase of creep rupture strength in N added steel may be due to the precipitate of the V(C,N). So it needs more test to clarify the effect of N on the creep and impact properties

  11. Precipitate evolution in underaged Al-Mg-Si alloy during thermal cycling between 25 deg. C and 65 deg. C

    International Nuclear Information System (INIS)

    Uan, J.-Y.; Cho, C.-Y.; Chen, Z.-M.; Lin, J.-K.

    2006-01-01

    The evolution of metastable precipitates and the aging response in underaged Al-Mg-Si alloy during environmental temperature cycling was investigated using transmission electron microscopy (TEM) and hardness tests. After the alloy underwent thermal cycling between 25 deg. C and 65 deg. C, the hardness tests revealed that hardness decreased slightly, rather than following a concave downward curve, with the cycle times. Needle-shaped G.P. zones transformed during the environmental thermal cycling. The fraction of the zones declined sharply from almost 100% to only approximately 10% after 90 cycles, accompanied by an increase in the fraction of lath-shaped precipitates and the formation of β'' precipitates in the matrix. The precipitate developed with the 25-65 deg. C cycling time as follows: needle-shaped G.P. zones → lath-shaped ppt + β'' ppt + needle-shaped G.P. zones → lath-shaped ppt + β'' ppt + rod-shaped ppt + needle-shaped G.P. zones. Therefore, three or four precipitates coexisted in the underaged alloy following prolonged cycling. The formation of a limited number of β'' precipitates and the presence of a rod-shaped phase in the alloy during environmental temperature cycling reduced the hardness as the cycle time increases

  12. Characteristics of martensite as a function of the Ms temperature in low-carbon armour steel plates

    International Nuclear Information System (INIS)

    Maweja, Kasonde; Stumpf, Waldo; Berg, Nic van der

    2009-01-01

    The microstructure, morphology, crystal structure and surface relief of martensite in a number of experimental armour steel plates with different M s temperatures were analysed. Atomic force microscopy, thin foil transmission electron microscopy and scanning electron microscopy allowed the identification of three groups of low-carbon martensitic armour steels. The investigation showed that the size of individual martensite products (plates or packets, laths or blocks) increases as the M s temperature increases. Comparison of ballistic performances suggests that the morphology (plate or lath) and size of the individual martensite products dictate the effective 'grain size' in resisting fracture or perforation due to ballistic impact.

  13. Characteristics of martensite as a function of the M{sub s} temperature in low-carbon armour steel plates

    Energy Technology Data Exchange (ETDEWEB)

    Maweja, Kasonde, E-mail: mawejak@yahoo.fr [Council for Scientific and Industrial Research, CSIR, Materials Science and Manufacturing, PO Box 395, Pretoria 0001 (South Africa); Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria 0002 (South Africa); Stumpf, Waldo [Department of Materials Science and Metallurgical Engineering, University of Pretoria, Pretoria 0002 (South Africa); Berg, Nic van der [Department of Physics, University of Pretoria, Pretoria 0002 (South Africa)

    2009-08-30

    The microstructure, morphology, crystal structure and surface relief of martensite in a number of experimental armour steel plates with different M{sub s} temperatures were analysed. Atomic force microscopy, thin foil transmission electron microscopy and scanning electron microscopy allowed the identification of three groups of low-carbon martensitic armour steels. The investigation showed that the size of individual martensite products (plates or packets, laths or blocks) increases as the M{sub s} temperature increases. Comparison of ballistic performances suggests that the morphology (plate or lath) and size of the individual martensite products dictate the effective 'grain size' in resisting fracture or perforation due to ballistic impact.

  14. Sine-Bar Attachment For Machine Tools

    Science.gov (United States)

    Mann, Franklin D.

    1988-01-01

    Sine-bar attachment for collets, spindles, and chucks helps machinists set up quickly for precise angular cuts that require greater precision than provided by graduations of machine tools. Machinist uses attachment to index head, carriage of milling machine or lathe relative to table or turning axis of tool. Attachment accurate to 1 minute or arc depending on length of sine bar and precision of gauge blocks in setup. Attachment installs quickly and easily on almost any type of lathe or mill. Requires no special clamps or fixtures, and eliminates many trial-and-error measurements. More stable than improvised setups and not jarred out of position readily.

  15. Phase transformation and mechanical behavior of thermomechanically controlled processed high strength ordnance steel

    International Nuclear Information System (INIS)

    Bandyopadhyay, P.S.; Ghosh, S.K.; Kundu, S.; Chatterjee, S.

    2013-01-01

    A new low carbon titanium and niobium microalloyed steel has been thermomechanically processed in a pilot plant unit. Phase transformation phenomenon of the above steel during continuous cooling has been assessed. Evolution of microstructure and mechanical properties has also been studied at different finish rolling temperatures. A mixture of intragranular ferrite with granular bainite and bainitic ferrite along with inter-lath and intra-lath precipitation of (Ti, Nb)CN particles are the characteristic microstructural feature of air cooled steel. However, mixture of lower bainite and lath martensitic structure along with similar type (Ti, Nb)CN precipitate is observed in water quenched steel. High yield strength (896–948 MPa) with high tensile strength (974–1013 MPa) has been achieved with moderate ductility (16–17%) for the selected range of finish rolling temperature for air cooled steel. However, the water quenched steel yields higher yield strength (1240–1260 MPa) as well as higher tensile strength (1270–1285 MPa) but with lower ductility (13–14%) for the selected range of finish rolling temperature. Fairly good impact toughness values in the range of 50–89 J are obtained for the air cooled steel which are marginally higher than those of water quenched steel (42–81 J). - Highlights: ► New high strength steel has been processed in a pilot plant scale. ► Primarily granular bainite and bainitic ferrite are obtained in air cooled steel. ► Mixture of lower bainite and lath martensite is obtained in water quenched steel. ► (Ti, Nb)CN precipitate is obtained for both air cooled and water quenched steels. ► Highest strength with reasonable ductility has been achieved after water quenching

  16. Phase transformation and mechanical behavior of thermomechanically controlled processed high strength ordnance steel

    Energy Technology Data Exchange (ETDEWEB)

    Bandyopadhyay, P.S. [Ordnance Development Centre, Metal and Steel Factory, Ishapore 743 144 (India); Ghosh, S.K., E-mail: skghosh@metal.becs.ac.in [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711 103 (India); Kundu, S.; Chatterjee, S. [Department of Metallurgy and Materials Engineering, Bengal Engineering and Science University, Shibpur, Howrah 711 103 (India)

    2013-02-15

    A new low carbon titanium and niobium microalloyed steel has been thermomechanically processed in a pilot plant unit. Phase transformation phenomenon of the above steel during continuous cooling has been assessed. Evolution of microstructure and mechanical properties has also been studied at different finish rolling temperatures. A mixture of intragranular ferrite with granular bainite and bainitic ferrite along with inter-lath and intra-lath precipitation of (Ti, Nb)CN particles are the characteristic microstructural feature of air cooled steel. However, mixture of lower bainite and lath martensitic structure along with similar type (Ti, Nb)CN precipitate is observed in water quenched steel. High yield strength (896–948 MPa) with high tensile strength (974–1013 MPa) has been achieved with moderate ductility (16–17%) for the selected range of finish rolling temperature for air cooled steel. However, the water quenched steel yields higher yield strength (1240–1260 MPa) as well as higher tensile strength (1270–1285 MPa) but with lower ductility (13–14%) for the selected range of finish rolling temperature. Fairly good impact toughness values in the range of 50–89 J are obtained for the air cooled steel which are marginally higher than those of water quenched steel (42–81 J). - Highlights: ► New high strength steel has been processed in a pilot plant scale. ► Primarily granular bainite and bainitic ferrite are obtained in air cooled steel. ► Mixture of lower bainite and lath martensite is obtained in water quenched steel. ► (Ti, Nb)CN precipitate is obtained for both air cooled and water quenched steels. ► Highest strength with reasonable ductility has been achieved after water quenching.

  17. The effect of microstructural change on the Charpy impact properties of the high-strength ferritic/martensitic steel (PNC-FMS) irradiated in JOYO/MARICO-1

    International Nuclear Information System (INIS)

    Yano, Yasuhide; Akasaka, Naoaki; Yoshitake, Tsunemitsu; Abe, Yasuhiro

    2004-03-01

    It is well known that the irradiation embrittlement is one of the most important issues to apply ferritic steels for FBR core materials, although ferritic steels have been considered to be candidate core materials of the commercialized FBR core material because of their superior swelling resistance. In order to evaluate the effects of microstructural changes during irradiation on the Charpy impact properties of the high-strength ferritic/martensitic steel (PNC-FMS), microstructural observations were performed with transmission electron microscopy on ruptured halves of the half-sized Charpy specimens of PNC-FMS irradiated in the JOYO/MARICO-1. The results obtained in this study are as follows: (1) There was remarkable disappearance of the lath of martensite in the samples irradiated at 650degC, although there was no significant change in microstructures, especially the lath of martensite between the samples irradiated at 500degC and unirradiated. The disappearance of martensitic lath in the samples irradiated at 650degC was larger than that of the samples thermally aged at 650degC. (2) The ductile-brittle transition temperature (DBTT) of irradiated PNC-FMS is judged to increase with the disappearance of martensitic lath and to decrease with the recovery in dislocations. (3) The decrease in the upper shelf energy (USE) of irradiated PNC-FMS is significantly accompanied by the change of precipitation behavior. (4) The Charpy impact properties and microstructures of PNC-FMS irradiated at 500degC were superior under these irradiation conditions. In future, it is necessary to establish how to evaluate Charpy impact properties in a high fluence region, based on theoretical methods introduced from the data gained in low fluence experiments, in addition to expanding the data area widely. (author)

  18. Machine Shop Facilities

    Data.gov (United States)

    Federal Laboratory Consortium — Projects at IARC can benefit from Fermilab's experienced machinists, welders, and extensive on-site equipment. Equipment includes conventional and CNC mills, lathes,...

  19. Quantification of microstructural features in α/β titanium alloys

    International Nuclear Information System (INIS)

    Tiley, J.; Searles, T.; Lee, E.; Kar, S.; Banerjee, R.; Russ, J.C.; Fraser, H.L.

    2004-01-01

    Mechanical properties of α/β Ti alloys are closely related to their microstructure. The complexity of the microstructural features involved makes it rather difficult to develop models for predicting properties of these alloys. Developing predictive rules-based models for α/β Ti alloys requires a huge database consisting of quantified microstructural data. This in turn requires the development of rigorous stereological procedures capable of quantifying the various microstructural features of interest imaged using optical and scanning electron microscopy (SEM) micrographs. In the present paper, rigorous stereological procedures have been developed for quantifying four important microstructural features in these alloys: thickness of Widmanstaetten α laths, colony scale factor, prior β grain size, and volume fraction of Widmanstaetten α laths

  20. Characterization of coarse bainite transformation in low carbon steel during simulated welding thermal cycles

    Energy Technology Data Exchange (ETDEWEB)

    Lan, Liangyun, E-mail: lanly@me.neu.edu.cn [School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819 (China); State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China); Kong, Xiangwei [School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819 (China); Qiu, Chunlin [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China)

    2015-07-15

    Coarse austenite to bainite transformation in low carbon steel under simulated welding thermal cycles was morphologically and crystallographically characterized by means of optical microscope, transmission electron microscope and electron backscattered diffraction technology. The results showed that the main microstructure changes from a mixture of lath martensite and bainitic ferrite to granular bainite with the increase in cooling time. The width of bainitic laths also increases gradually with the cooling time. For a welding thermal cycle with relatively short cooling time (e.g. t{sub 8/5} is 30 s), the main mode of variant grouping at the scale of individual prior austenite grains changes from Bain grouping to close-packed plane grouping with the progress of phase transformation, which results in inhomogeneous distribution of high angle boundaries. As the cooling time is increased, the Bain grouping of variants becomes predominant mode, which enlarges the effective grain size of product phase. - Highlights: • Main microstructure changes and the width of lath structure increases with cooling time. • Variant grouping changes from Bain zone to close-packed plane grouping with the transformation. • The change of variant grouping results in uneven distribution of high angle grain boundary. • Bain grouping is main mode for large heat input, which lowers the density of high angle boundary.

  1. Characterization of coarse bainite transformation in low carbon steel during simulated welding thermal cycles

    International Nuclear Information System (INIS)

    Lan, Liangyun; Kong, Xiangwei; Qiu, Chunlin

    2015-01-01

    Coarse austenite to bainite transformation in low carbon steel under simulated welding thermal cycles was morphologically and crystallographically characterized by means of optical microscope, transmission electron microscope and electron backscattered diffraction technology. The results showed that the main microstructure changes from a mixture of lath martensite and bainitic ferrite to granular bainite with the increase in cooling time. The width of bainitic laths also increases gradually with the cooling time. For a welding thermal cycle with relatively short cooling time (e.g. t 8/5 is 30 s), the main mode of variant grouping at the scale of individual prior austenite grains changes from Bain grouping to close-packed plane grouping with the progress of phase transformation, which results in inhomogeneous distribution of high angle boundaries. As the cooling time is increased, the Bain grouping of variants becomes predominant mode, which enlarges the effective grain size of product phase. - Highlights: • Main microstructure changes and the width of lath structure increases with cooling time. • Variant grouping changes from Bain zone to close-packed plane grouping with the transformation. • The change of variant grouping results in uneven distribution of high angle grain boundary. • Bain grouping is main mode for large heat input, which lowers the density of high angle boundary

  2. 7 CFR 319.40-1 - Definitions.

    Science.gov (United States)

    2010-01-01

    ..., flowers, fruits, buds, or seeds; bark; cork; laths; hog fuel; sawdust; painted raw wood products... to the particular importation. Statement of origin and movement. A signed, accurate statement...

  3. Upgrading Readiness: Successes and Improvements of the Mobile Parts Hospital

    National Research Council Canada - National Science Library

    Gady, Benton R

    2005-01-01

    .... This paper will outline the progress of the Lathe Manufacturing Module (LMM) and it's successes in deployment to Kuwait and advances with the Laser Engineered Net-Shaping(Trademark) (LENS(Registered...

  4. Recovery studies for plutonium machining oil coolant

    International Nuclear Information System (INIS)

    Navratil, J.D.; Baldwin, C.E.

    1977-01-01

    Lathe coolant oil, contaminated with plutonium and having a carbon tetrachloride diluent, is generated in plutonium machining areas at Rocky Flats. A research program was initiated to determine the nature of plutonium in this mixture of oil and carbon tetrachloride. Appropriate methods then could be developed to remove the plutonium and to recycle the oil and carbon tetrachloride. Studies showed that the mixtures of spent oil and carbon tetrachloride contained particulate plutonium and plutonium species that are soluble in water or in oil and carbon tetrachloride. The particulate plutonium was removed by filtration; the nonfilterable plutonium was removed by adsorption on various materials. Laboratory-scale tests indicated the lathe-coolant oil mixture could be separated by distilling the carbon tetrachloride to yield recyclable products

  5. Design and development of a lathe spindle

    OpenAIRE

    Kutlu, Asim

    2016-01-01

    Verktygsmaskiner möjliggör tillverkning av materiekroppar med olika form. Svarvar är de vanligaste maskinerna för att bearbeta runda detaljer. Man kan säga att en svarvspindeln möjliggör hela skärprocessen och att den därför är den viktigaste komponenten i en svarv. En svarvaxel, eller en spindel, bearbetar det roterande ämnet med ett stationärt skärverktyg, och materialet tas bort vid skärverktygets kontakt med ämnet.Det här arbetet syftar till att konstruera en spindel som uppfyller en give...

  6. Feedwater connection repair and modification at GKN

    Energy Technology Data Exchange (ETDEWEB)

    Witteman, C; Klees, J E

    1985-03-01

    From January to March 1983 the feedwater connection of GKN was repaired using a boring lathe, spark machining and semi-automatic welding. Nondestructive examination was performed by ultrasonic and eddy-current testing.

  7. Feedwater connection repair and modification at GKN

    International Nuclear Information System (INIS)

    Witteman, C.; Klees, J.E.

    1985-01-01

    From Jan. to March 1983 the feedwater connection of GKN was repaired using a boring lathe, spark machining and semi-automatic welding. Nondestructive examination was performed by ultrasonic and eddy-current testing

  8. Empirical model for estimating the surface roughness of machined ...

    African Journals Online (AJOL)

    Michael Horsfall

    one of the most critical quality measure in mechanical products. In the ... Keywords: cutting speed, centre lathe, empirical model, surface roughness, Mean absolute percentage deviation ... The factors considered were work piece properties.

  9. Microstructure and deformation behavior of Ti-6Al-4V alloy by high-power laser solid forming

    International Nuclear Information System (INIS)

    Ren, Y.M.; Lin, X.; Fu, X.; Tan, H.; Chen, J.; Huang, W.D.

    2017-01-01

    This work investigated the microstructure and tensile deformation behavior of Ti-6Al-4V alloy fabricated using a high-power laser solid forming (LSF) additive manufacturing. The results show that the post-fabricated heat-treated microstructure consists of coarse columnar prior-β grains (630–1000 μm wide) and α-laths (5–9 μm) under different scanning velocities (900 and 1500 mm/min), which caused large elongation (∼18%) superior to the conventional laser additive manufacturing Ti-6Al-4V alloy. The deformation behavior of the LSF Ti-6Al-4V alloy was investigated using in situ tensile test scanning electron microscopy. The results show that shear-bands appeared along the α/β interface and slip-bands occurred within the α-laths, which lead to cracks decaying in a zigzag-pattern in the LSF Ti-6Al-4V alloy with basket-weave microstructure. These results demonstrate that the small columnar prior-β grains and fine basket-weave microstructure exhibiting more α/β interfaces and α-laths can disperse the load and resist the deformation in the LSF Ti-6Al-4V components. In addition, a modified microstructure selection map of the LSF Ti-6Al-4V alloy was established, which can reasonably predict the microstructure evolution and relative grain size in the LSF process.

  10. The analysis of bainitic ferrite microstructure in microalloyed plate steels through quantitative characterization of intervariant boundaries

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Singon, E-mail: sikang@mines.edu [Advanced Steel Processing and Products Research Center, Colorado School of Mines, Golden, CO 80401 (United States); Speer, John G.; Regier, Ryan W. [Advanced Steel Processing and Products Research Center, Colorado School of Mines, Golden, CO 80401 (United States); Nako, Hidenori [Advanced Steel Processing and Products Research Center, Colorado School of Mines, Golden, CO 80401 (United States); Materials Research Laboratory, Kobe Steel Ltd., Kobe, Hyogo 651-2271 (Japan); Kennett, Shane C. [Advanced Steel Processing and Products Research Center, Colorado School of Mines, Golden, CO 80401 (United States); Exponent Failure Analysis Associates, Menlo Park, CA 94025 (United States); Findley, Kip O. [Advanced Steel Processing and Products Research Center, Colorado School of Mines, Golden, CO 80401 (United States)

    2016-07-04

    Electron backscatter diffraction (EBSD) measurements were performed to investigate the bainitic ferrite microstructure in low-carbon, microalloyed steels with varying C and Mn contents. Fully austenitized samples were isothermally heat treated at temperatures ranging from 450 to 550 °C to form bainitic ferrite. The bainitic ferrite microstructures and boundary characteristics obtained from the EBSD measurements were analyzed based on an inferred Kurdjumov-Sachs (K-S) orientation relationship. The heat treated samples exhibit a microstructure composed of laths and the lath aspect ratio tends to increase at lower isothermal heat treatment temperatures. High fractions of boundary misorientation angles below 5° are observed, which are due to lath boundaries in the microstructure. Additionally, misorientations of approximately 7°, 53° and 60° are observed, which are related to the sub-block, packet, and block boundaries, respectively. With decreasing isothermal heat treatment temperature, there is an increase of block boundaries; these boundaries are intervariant boundaries between different blocks within a packet, most of which have the misorientation angle of 60°. The specimens with a higher carbon level contained increased length of block boundaries, whereas the addition of Mn moderated the dependence of block boundary length on the heat treatment temperature within the experimental temperature range. Meanwhile, the length of intervariant boundaries of both packet and sub-block character did not vary much with heat treatment temperature and alloy composition.

  11. In situ observation of fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy at 750 °C

    Energy Technology Data Exchange (ETDEWEB)

    Min, Zhang [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Xi-ping, Song, E-mail: xpsong@skl.ustb.edu.cn [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Long, Yu; Hong-liang, Li [State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 100083 (China); Ze-hui, Jiao; Hui-chen, Yu [National Key Laboratory of Science and Technology on Advanced High Temperature Structural Materials, Beijing Institute of Aeronautical Materials, Beijing 100095 (China)

    2015-01-12

    In this paper, the fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy with nearly lamellar microstructure was studied by in situ scanning electron microscope observation at 750 °C. Dog-bone shaped specimens with a single-edge notch were used in the test. The results showed that the fatigue crack initiated first at the central portion of the notch, and then shifted to the edge portion. As the cycle numbers went on increasing, these cracks joined together and formed a main fatigue crack, which could propagate along the surface of the specimen. During the fatigue crack propagation two or three propagation stages were found depending on the microstructure of the crack tip. When the fatigue crack was parallel to the lamellar laths, it exhibited the rapid, steady and accelerated propagation stages successively, while when the fatigue crack was perpendicular to the lamellar laths, it exhibited only the steady and accelerated propagation stages, with no rapid propagation stage being found. In these different propagation stages the fatigue crack propagation rates were different and depended intensively on the lamellar laths orientation, lamellar colony size, equiaxed gamma grains and peak stress intensity factor K{sub max}. Based on the experimental data it was concluded that the fatigue crack initiation lifetime was much longer than the propagation lifetime for the single-edge notched specimens at 750 °C.

  12. In situ observation of fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy at 750 °C

    International Nuclear Information System (INIS)

    Min, Zhang; Xi-ping, Song; Long, Yu; Hong-liang, Li; Ze-hui, Jiao; Hui-chen, Yu

    2015-01-01

    In this paper, the fatigue crack initiation and propagation behavior of a high-Nb TiAl alloy with nearly lamellar microstructure was studied by in situ scanning electron microscope observation at 750 °C. Dog-bone shaped specimens with a single-edge notch were used in the test. The results showed that the fatigue crack initiated first at the central portion of the notch, and then shifted to the edge portion. As the cycle numbers went on increasing, these cracks joined together and formed a main fatigue crack, which could propagate along the surface of the specimen. During the fatigue crack propagation two or three propagation stages were found depending on the microstructure of the crack tip. When the fatigue crack was parallel to the lamellar laths, it exhibited the rapid, steady and accelerated propagation stages successively, while when the fatigue crack was perpendicular to the lamellar laths, it exhibited only the steady and accelerated propagation stages, with no rapid propagation stage being found. In these different propagation stages the fatigue crack propagation rates were different and depended intensively on the lamellar laths orientation, lamellar colony size, equiaxed gamma grains and peak stress intensity factor K max . Based on the experimental data it was concluded that the fatigue crack initiation lifetime was much longer than the propagation lifetime for the single-edge notched specimens at 750 °C

  13. Microstructure and mechanical properties of unirradiated low activation ferritic steel

    International Nuclear Information System (INIS)

    Hsu, C.Y.; Lechtenberg, T.A.

    1986-01-01

    Transmission electron micrographs of normalized and tempered 9Cr-2.5W-0.3V-0.15C low activation ferritic steel showed tempered lath-type martensite with precipitation of rod and plate-like carbides at lath and grain boundaries. X-ray diffraction analysis of the extracted replicas revealed nearly 100% M 23 C 6 carbides (a=1.064 nm), with no indication of Fe 2 W-type Laves phase even after thermal aging at 600 0 C/1000 h. Thermal aging increased the number density of rod-like M 23 C 6 along prior austenite grain boundaries and martensite lath boundaries. The elevated-temperature tensile strengths of this steel are about 10% higher than the average strengths of commercial heats of 9Cr-1Mo and modified 9Cr-1Mo steels up to 650 0 C, with equivalent uniform elongation and ∝50% decrease in total elongation. The DBTT was determined to be -25 0 C which is similar to other 9Cr-1Mo steels. Fractographic examination of tensile tested specimens shows a mixed mode of equiaxed and elongated dimples at test temperatures above 400 0 C. Modification of the Ga3X alloy composition for opimization of materials properties is discussed. However, the proposed low activation ferritic steel shows the promise of improved mechanical properties over 9Cr-1Mo steels. (orig.)

  14. Crystallographic and morphological relationships between β phase and the Widmanstaetten and allotriomorphic α phase at special β grain boundaries in an α/β titanium alloy

    International Nuclear Information System (INIS)

    Bhattacharyya, D.; Viswanathan, G.B.; Fraser, Hamish L.

    2007-01-01

    In the present study, the relationship between the crystallographic orientations and growth directions of grain boundary-allotriomorphic-α (GB α) and secondary Widmanstaetten α laths growing from the GB α at grain boundaries separating β grains with specific misorientations has been examined. These relationships have been determined using a variety of characterization techniques, including scanning electron microscopy, orientation imaging microscopy, transmission electron microscopy (TEM) and a dual-beam focused ion beam instrument to provide site-selected TEM foils. Two very interesting cases, one in which the two adjacent β grains are rotated mutually by approximately 10.5 o about a common direction and the other in which the two β grains are in a twin relationship, i.e. a 60 o rotation about a common direction, have been studied. It was discovered that the α laths growing into two adjacent β grains from the common grain boundary may have the same orientation in both grains, while they may have either large (∼88.8 o ) or small (28.8 o ) angular differences in growth directions in the two adjacent β grains, depending on the relative misorientation of the β grains. The growth directions of the α laths growing from such boundaries are explained on the basis of the Burgers orientation relationship between the Widmanstaetten α and the β phases and the interfacial structure proposed previously by various workers

  15. Innovative technology summary report: High-speed clamshell pipe cutter

    International Nuclear Information System (INIS)

    1998-09-01

    The Hanford Site C Reactor Technology Demonstration Group demonstrated the High-Speed Clamshell Pipe Cutter technology, developed and marketed by Tri Tool Inc. (Rancho Cordova, California). The models demonstrated are portable, split-frame pipe lathes that require minimal radial and axial clearances for severing and/or beveling in-line pipe with ranges of 25 cm to 41 cm and 46 cm to 61 cm nominal diameter. The radial clearance requirement from the walls, floors, or adjacent pipes is 18 cm. The lathes were supplied with carbide insert conversion kits for the cutting bits for the high-speed technique that was demonstrated. Given site-specific factors, this demonstration showed the cost of the improved technology to be approximately 30% higher than the traditional (baseline) technology (oxyacetylene torch) cost of $14,400 for 10 cuts of contaminated 41-cm and 61-cm-diameter pipe at C Reactor. Actual cutting times were faster than the baseline technology; however, moving/staging the equipment took longer. Unlike the baseline torch, clamshell lathes do not involve applied heat, flames, or smoke and can be operated remotely, thereby helping personal exposures to be as low as reasonably achievable. The baseline technology was demonstrated at the C Reactor north and south water pipe tunnels August 19--22, 1997. The improved technology was demonstrated in the gas pipe tunnel December 15--19

  16. Beta Vulgaris and Easter Egg Radish Growth in Varying Mediums and Locations

    Science.gov (United States)

    Brittingham, P.; Figueroa, A.

    2016-12-01

    The purpose of this experiment is to study the harvest yield and taste of Beta Vulgaris and Easter Egg Radish microgreens in different growing mediums and locations at the Stanford Farm. They are grown in three different mediums: compost, potting mix, and a 50/50 mix of both. We hypothesized that the even mixture of compost and potting mix would have a larger harvest yield and greater nutrient content while being grown in the lath house. The experiment begins with two sets of three planting trays, one in the greenhouse and one in the lath house, filled with the former growing mediums. Next, the seeds of the microgreens are sprinkled evenly in their designated halves of the tray, then covered with a thin layer of their growing medium to allow for germination. The trays in the lath house are watered 1-2 times a day while the greenhouse trays must be watered thrice. The progress of the microgreens are observed everyday and the weight, height, root length and width of the plant is measured. Once harvested, 9-11 days after planting, the microgreens are weighed and tested for taste and consistency. Because each microgreen variety is planted in only half of a tray, the weight of the full tray is calculated to estimate the value and yield of a single species on a larger scale. Upon collecting data from both the lath house and greenhouse, we found that the plants perform better in the 50/50 mixture and potting mix, but grow very poorly in the compost because it requires a lot of water and does not hold the moisture it receives. We also had a higher yield of Easter Egg Radish due to its height and water content. In the greenhouse, both species had a richer flavor. The farm plans to start a microgreen business to provide an added source of income and utilize the results of this experiment in an applied business model focused on efficiency and profit.

  17. EVALUATION OF DISTAL UPPER EXTREMITY (DUE MUSCULOSKELETAL DISORDERS BY STRAIN INDEX (SI IN AN IRONWORK INDUSTRY

    Directory of Open Access Journals (Sweden)

    Seyed-Ali Moussavi-Najarkola

    2008-04-01

    Full Text Available Background and aims:Work-related musculoskeletal disorders (WMSDS is one of the mostimportant problems in working populations of Iranian industries; so, in order to evaluate theintegrated roles and effects of various ergonomic risk factors inducing such disorders, the StrainIndex (SI methods was used.Methods: This was a cross-sectional study conducted on 448 male subjects including 63controls working in administrative jobs and 385 cases working in lathing, welding, melting andfoundry jobs using integrated procedure which includes observations, interview, NordicMusculoskeletal Questionnaire (NMQ methods and SI model. All workers were questioned.Data were analyzed using SPSS software v. 11 and Excel package.Results: The most prevalent MSDs in upper limbs were found in melting lathing, foundry andwelding respectively. There was a significant relationship between age and job groups (c2=7.33;df=16; p<0.001. One-way analysis of variance showed a significant differences among means ofcalculated Strain Indices of administrative (1.06, lathing (6.52, welding (3.68, melting (7.79and foundry (6.33 jobs (F=5.92; df=16; p=0.005. Also it was revealed that melting job wasattributed as "hazardous job" (4 risk level, lathing and foundry jobs were referred to "moderaterisk level" (3 risk level, welding job was allocated as "uncertain risk level" (2 risk level, andadministrative job was attributed as "safe risk level" (1 risk level. Moreover, there was asignificant relationship between DUE and job groups (c2=11.92; df=12; p=0.004.The paired ttestshowed significant difference with direct and relatively complete correlation between meansof Strain Indices in right (6.53 and left (4.29 hands (r=0.69; t=3.15; p<0.001.Conclusion: The Strain Index (SI model can be referred as an efficient and applicable methodfor the assessment of ergonomics risk factors inducing upper extremity musculoskeletal disorders(UEMSDs, classifying jobs, correcting and modifying work situations

  18. Corrosion behavior of CLAM steel weldment in flowing liquid Pb-17Li at 480 °C

    International Nuclear Information System (INIS)

    Chen Xizhang; Shen Zheng; Chen Xing; Lei Yucheng; Huang Qunying

    2011-01-01

    Highlights: ► The research shows that the CLAM steel weldment have its own corrosion mechanism in liquid Pb-17Li alloy. The basic rule of the corrosion behaviour of weldments is that the coorosion rate decreases obviously with the increasing of exposed time. ► The weight loss of CLAM steel weldment is far higer than the base metal after exposed to Pb-17Li alloy. Corrosion has little effects on elements of weldment sample surfaces. And an easier corrosion area in the weld joint are found. ► A simple presumably corrosion behavior model is established. The model demonstrate that the easier corroded area will be formed when the direction of martensite laths form small-angle with the specimen surface, The easy corrosion area is the martensite lath area lack of Cr and distributes like laths, the cross-section area is 1 μm 2 to 4 μm 2, the existence of the easier corrosion area is one of the reasons that lead to the difference of the corrosion rate. - Abstract: CLAM (China Low Activation Martensitic) steel is considered as one of the candidate structural materials in liquid LiPb blanket concepts. Welding is one of the essential technologies for its practical application, CLAM steel weldment shows a great difference with base metal due to the effect of welding thermal cycle. In order to investigate the corrosion behavior and mechanism of CLAM weldments in liquid Pb-17Li, the experiments were performed by exposing the TIG weldment samples in flowing LiPb at 480 °C. The weight loss test of exposed specimens show that in 500 h, 1000 h dynamic conditions, corrosion resistance of CLAM steel weldment is poor, SEM analysis shows that the thicker martensite lath in weld area lead to higher corrosion amount, EDS results show that the influence of corrosion on surface elements is small, and surface corrosion is even, EDX analysis shows that the penetration of Pb-17Li does not exist in the joint. With the increasing of exposure time, the corrosion rate decreases

  19. Study of surface integrity AISI 4140 as result of hard, dry and high speed machining using CBN

    Science.gov (United States)

    Ginting, B.; Sembiring, R. W.; Manurung, N.

    2017-09-01

    The concept of hard, dry and high speed machining can be combined, to produce high productivity, with lower production costs in manufacturing industry. Hard lathe process can be a solution to reduce production time. In lathe hard alloy steels reported problems relating to the integrity of such surface roughness, residual stress, the white layer and the surface integrity. AISI 4140 material is used for high reliable hydraulic system components. This material includes in cold work tool steel. Consideration election is because this material is able to be hardened up to 55 HRC. In this research, the experimental design using CCD model fit with three factors, each factor is composed of two levels, and six central point, experiments were conducted with 1 replications. The experimental design research using CCD model fit.

  20. Accuracy and repeatability positioning of high-performancel athe for non-circular turning

    Science.gov (United States)

    Majda, Paweł; Powałka, Bartosz

    2017-11-01

    This paper presents research on the accuracy and repeatability of CNC axis positioning in an innovative lathe with an additional Xs axis. This axis is used to perform movements synchronized with the angular position of the main drive, i.e. the spindle, and with the axial feed along the Z axis. This enables the one-pass turning of non-circular surfaces, rope and trapezoidal threads, as well as the surfaces of rotary tools such as a gear cutting hob, etc. The paper presents and discusses the interpretation of results and the calibration effects of positioning errors in the lathe's numerical control system. Finally, it shows the geometric characteristics of the rope thread turned at various spindle speeds, including before and after-correction of the positioning error of the Xs axis.

  1. Aging of a copper bearing HSLA-100 steel

    Indian Academy of Sciences (India)

    The aging process caused a slow transformation of lath martensite into acicular ferrite ... India; School of Physics and Materials Science, Thapar Institute of Engineering and ... Manuscript received: 6 June 2002; Manuscript revised: 1 April 2003 ...

  2. Microstructure and hardness investigation of 17-4PH stainless steel by laser quenching

    Energy Technology Data Exchange (ETDEWEB)

    Chen Zhaoyun, E-mail: zhaoyunchenlaoshi@126.com [College of Materials Science and Chemical Engineering, Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, Harbin Engineering University, Nantong ST 145, Harbin 150001 (China); Zhou Guijuan, E-mail: zgjghpx@126.com [College of Materials Science and Chemical Engineering, Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, Harbin Engineering University, Nantong ST 145, Harbin 150001 (China); Chen Zhonghua, E-mail: jickdahua@163.com [College of Materials Science and Chemical Engineering, Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, Harbin Engineering University, Nantong ST 145, Harbin 150001 (China)

    2012-02-01

    Highlights: Black-Right-Pointing-Pointer Surface hardening of 17-4PH is highly achieved by laser transformation hardening. Black-Right-Pointing-Pointer A hardened layer with a thickness of 1.75 mm is formed. Black-Right-Pointing-Pointer The phase similar to {epsilon}-Cu precipitates re-segregation after dissolved. Black-Right-Pointing-Pointer The strengthening phase is composed of classic lath martensite, coarse NbC and a lot of finer fcc copper-rich phases. - Abstract: Surface hardening of 17-4PH was achieved by laser transformation hardening using 5 kW continuous wave CO{sub 2} laser system. The microstructure of the laser-quenched sample was investigated by optical microscopy, transmission electron microscope and {sup 57}Fe Moessbauer spectrometer. The hardness profile was determined by a Vickers hardness tester. The hardened layer with a thickness of 1.75 mm was formed, and it was composed of classic lath martensite, coarse NbC and a lot of finer fcc copper-rich phases which were similar to {epsilon}-Cu precipitates. The maximal hardness value of hardened zone is 446 HV which is 50 HV higher than that of the substrate (386-397 HV). The higher hardness in laser transformation layer of the 17-4PH steel could be attributed to the following aspects: the matrix with a high dislocation density; the fine microstructure; the finer fcc copper-rich phases that were similar to the {epsilon}-Cu precipitates as well as the transforming of retained austenite into lath martensite.

  3. Structural transformations in the Co53Mo35Cr12 alloy at different temperatures

    International Nuclear Information System (INIS)

    Ustinovshikov, Y.

    2014-01-01

    Highlights: • Phase separation microstructures are formed in the alloy studied below solidus line. • Co 3 Mo chemical compound precipitates in the liquidus–solidus temperature interval. • Ordering-phase separation transition takes place in Co/Mo diffusional couple only. - Abstract: Structural transformations of the Co 53 Mo 35 Cr 12 alloy were studied at temperatures of 1250, 1000 and 700 °C, when in all the three diffusion couples of the alloy there takes place a tendency to phase separation and at a temperature above the solidus, when in the Co/Mo diffusion couple there appears a tendency to ordering and the So 3 Mo phase is formed. It has been shown that at a temperature of 1250 °C, this phase is completely dissolved, and in the process of such dissolution, a Co-enriched fcc solid solution with a large number of stacking faults is formed. Simultaneously, there occurs precipitation of particles of Sr atoms, the sizes of which grow with lowering the temperature of heat treatment. The stacking faults, formed at 1250 °C, turn out to be the place, where laths enriched in Mo atoms, begin to form. After a heat treatment at 700 °C, the whole structure of the alloy consists of light-color and dark laths, arranged along the elastically- soft directions of the matrix. Each of these laths is enriched in atoms of either cobalt (fcc lattice) or molybdenum (bcc lattice)

  4. Targeting Faulty Bearings for an Ocean Turbine Dynamometer

    Directory of Open Access Journals (Sweden)

    David J. Vendittis

    2013-01-01

    Full Text Available A real-time, vibrations-based condition monitoring method used to detect, localize, and identify a faulty bearing in an ocean turbine electric motor is presented in this paper. The electric motor is installed in a dynamometer emulating the functions of the actual ocean turbine. High frequency modal analysis and power trending are combined to assess the operational health of the dynamometer’s bearings across an array of accelerometers. Once a defect has been detected, envelope analysis is used to identify the exact bearing containing the defect. After a brief background on bearing fault detection, this paper introduces a simplified mathematical model of the bearing fault, followed with the signal processing approach used to detect, locate, and identify the fault. In the results section, effectiveness of the methods of bearing fault detection presented in this paper is demonstrated through processing data collected, first, from a controlled lathe setup and, second, from the dynamometer. By mounting a bearing containing a defect punched into its inner raceway to a lathe and placing an array of accelerometers along the length of lathe, the bearing fault is clearly detected, localized, and identified as an inner raceway defect. Through retroactively trending the data leading to the near-failure of one of the electric motors in the dynamometer, the authors identified a positive trend in energy levels for a specific frequency band present across the array of accelerometers and identify two bearings as possible sources of the fault.

  5. Characterization of the microstructure in Mg based alloy

    KAUST Repository

    Kutbee, Arwa T

    2013-06-01

    The cast products Mg–Sn based alloys are promising candidates for automobile industries, since they provide a cheap yet thermally stable alternative to existing alloys. One drawback of the Mg–Sn based alloys is their insufficient hardness. The hardenability can be improved by engineering the microstructure through additions of Zn to the base alloy and selective aging conditions. Therefore, detailed knowledge about the microstructural characteristics and the role of Zn to promote precipitation hardening is essential for age hardenable Mg-based alloys. In this work, microstructural investigation of the Mg–1.4Sn–1.3Zn–0.1Mn (at.%) precipitation system was performed using TEM. The chemical composition of the precipitates was analyzed using EDS. APT was employed to obtain precise chemical information on the distribution of Zn in the microstructure. It was found from microstructural studies that different precipitates with varying sizes and phases were present; lath-shaped precipitates of the Mg2Sn phase have an incoherent interface with the matrix, unlike the lath-shaped MgZn2 precipitates. Furthermore, nano-sized precipitates dispersed in the microstructure with short-lath morphology can either be enriched with Sn or Zn. On the other hand, APT analysis revealed the strong repulsion between Sn and Zn atoms in a portion of the analysis volume. However, larger reconstruction volume required to identify the role of Zn is still limited to the optimization of specimen preparation.

  6. Repair of a Kaplan blade sealing surface without dismantling the turbine; Instandsetzung einer Kaplanschaufel-Dichtflaeche ohne Turbinendemontage

    Energy Technology Data Exchange (ETDEWEB)

    Drygas, A.; Bauer, K. [E.ON Wasserkraft GmbH, Landshut (Germany)

    2008-07-01

    In spite of aiming at minimum maintenance costs, runners of Kaplan turbines need to be kept in good repair. Besides preserving their main function as an energy converter, ecological reasons have to be considered as well. The latter aspect accounts for fully functional, safe seals of the pivot-mounted Kaplan runner blades. Advanced wear of the sealing surfaces may require mechanical processing, which formerly called for a costly dismantling of the runner. A newly developed and patented processing device now allows for machining the worn out sealing surfaces without dismantling the runner, thus reducing costs considerably. The device was first successfully applied to a Kaplan turbine runner with a diameter of 5.35 m. The device, so far designed for grinding, will be enhanced for lathing, in order to obtain a process even more efficient when combining lathing and grinding. (orig.)

  7. Elevated-temperature mechanical stability and transformation behavior of retained austenite in a quenching and partitioning steel

    Energy Technology Data Exchange (ETDEWEB)

    Min, Junying, E-mail: junying.min@gmail.com [Chair of Production Systems, Ruhr-University Bochum, Bochum 44780 (Germany); Hector, Louis G. [General Motors Research & Development, Warren, MI 48095-9055 (United States); Zhang, Ling; Lin, Jianping [School of Mechanical Engineering, Tongji University, Shanghai 201804 (China); Carsley, John E. [General Motors Research & Development, Warren, MI 48095-9055 (United States); Sun, Li [General Motors China Science Lab, Shanghai 201206 (China)

    2016-09-15

    The mechanical stability and transformation behavior of both film and blocky retained austenite (RA) in a quenching and partitioning steel are investigated at 293 K, 423 K and 573 K with X-ray diffraction measurements and transmission electron microscopy. Blocky RA both completely and incompletely transforms to twinned martensite during deformation at 293 K and 423 K, respectively, and completely transforms to lath martensite during deformation at 573 K. At 293 K and 423 K, only the film RA with widths larger than ~70 nm transforms to twinned martensite. However, film RA incompletely transforms to lath martensite at 573 K. Hence, RA transformation is non-monotonic with temperature. Significant carbide formation at 573 K, and therefore less carbon to stabilize RA, overcomes the increase in austenite stability due to the decrease in the temperature-dependent chemical driving force for the martensite transformation.

  8. Characterization of phosphorus segregation in neutron-irradiated Russian pressure vessel steel weld

    International Nuclear Information System (INIS)

    Miller, M.K.; Jayaram, R.; Russell, K.F.

    1995-01-01

    An atom probe field ion microscopy characterization of three Russian pressure vessel steels has been performed. Field ion micrographs of several lath boundaries have indicated that they are decorated with a semicontinuous film of discrete brightly-imaging precipitates that were identified as molybdenum carbonitrides. In addition, extremely high phosphorus levels were measured at the lath boundaries. The phosphorus was found to be confined to an extremely narrow region indicative of monolayer type segregation. The phosphorus coverage determined from the atom probe results of the unirradiated materials agree with predictions based on McLean's equilibrium model of grain boundary segregation. The boundary phosphorus coverage of a neutron-irradiated weld material was significantly higher than in the unirradiated material. Ultrafine darkly-imaging copper- and phosphorus-enriched precipitates were also observed in the matrix of the neutron-irradiated material. (orig.)

  9. Prediction of turning stability using receptance coupling

    Science.gov (United States)

    Jasiewicz, Marcin; Powałka, Bartosz

    2018-01-01

    This paper presents an issue of machining stability prediction of dynamic "lathe - workpiece" system evaluated using receptance coupling method. Dynamic properties of the lathe components (the spindle and the tailstock) are assumed to be constant and can be determined experimentally based on the results of the impact test. Hence, the variable of the system "machine tool - holder - workpiece" is the machined part, which can be easily modelled analytically. The method of receptance coupling enables a synthesis of experimental (spindle, tailstock) and analytical (machined part) models, so impact testing of the entire system becomes unnecessary. The paper presents methodology of analytical and experimental models synthesis, evaluation of the stability lobes and experimental validation procedure involving both the determination of the dynamic properties of the system and cutting tests. In the summary the experimental verification results would be presented and discussed.

  10. Surface Modification and Planar Defects of Calcium Carbonates by Magnetic Water Treatment

    Directory of Open Access Journals (Sweden)

    Yeh MS

    2010-01-01

    Full Text Available Abstract Powdery calcium carbonates, predominantly calcite and aragonite, with planar defects and cation–anion mixed surfaces as deposited on low-carbon steel by magnetic water treatment (MWT were characterized by X-ray diffraction, electron microscopy, and vibration spectroscopy. Calcite were found to form faceted nanoparticles having 3x ( commensurate superstructure and with well-developed { } and { } surfaces to exhibit preferred orientations. Aragonite occurred as laths having 3x ( commensurate superstructure and with well-developed ( surface extending along [100] direction up to micrometers in length. The (hkil-specific coalescence of calcite and rapid lath growth of aragonite under the combined effects of Lorentz force and a precondensation event account for a beneficial larger particulate/colony size for the removal of the carbonate scale from the steel substrate. The coexisting magnetite particles have well-developed {011} surfaces regardless of MWT.

  11. Optimization of burnishing parameters and determination of select ...

    Indian Academy of Sciences (India)

    very much essential because the fatigue life, bearing properties and ... the film of lubricating oil; but, cannot as low surface finish leads to high wear and fatigue ..... that the pre-burnishing operations such as lathe turning too leaves behind sur-.

  12. Effect of alloy content on microstructure and microchemistry of ...

    Indian Academy of Sciences (India)

    Administrator

    malizing and tempering processes as well as during sub- sequent thermal exposure or service is sensitive to the alloying content in addition to .... K showing the retention of lath structure and (c) 1033 K showing a partial recovery of martensite.

  13. Verification of Some Vegetable Oils as Cutting Fluid for Aluminium

    African Journals Online (AJOL)

    Akorede

    kerosene (due to the gummy nature of aluminium metal). The parameters ... In the cutting of metals, work is done in the plastic deformation of the layer being cut at the primary shear ... Lathe machine – Model: Metalx WARSZAWA,. Serial No.

  14. The value of surrogate markers to monitor cholesterol absorption, synthesis and bioconversion to bile acids under lipid lowering therapies.

    Science.gov (United States)

    Stellaard, Frans; von Bergmann, Klaus; Sudhop, Thomas; Lütjohann, Dieter

    2017-05-01

    Regulation of cholesterol (Chol) homeostasis is controlled by three main fluxes, i.e. intestinal absorption, de novo synthesis (ChS) and catabolism, predominantly as bile acid synthesis (BAS). High serum total Chol and LDL-Chol concentrations in particular are considered risk factors and markers for the development of atherosclerosis. Pharmaceutical treatments to lower serum Chol have focused on reducing absorption or ChS and increasing BAS. Monitoring of these three parameters is complex involving isotope techniques, cholesterol balance experiments and advanced mass spectrometry based analysis methods. Surrogate markers were explored that require only one single fasting blood sample collection. These markers were validated in specific, mostly physiological conditions and during statin treatment to inhibit ChS. They were also applied under cholesterol absorption restriction, but were not validated in this condition. We retrospectively evaluated the use of serum campesterol (Camp), sitosterol (Sit) and cholestanol (Cholol) as markers for cholesterol absorption, lathosterol (Lath) as marker for ChS and 7α-hydroxycholesterol (7α-OH-Ch) and 27-hydroxycholesterol (27-OH-Ch) as markers for BAS under conditions of Chol absorption restriction. Additionally, their values were corrected for Chol concentration (R_sterol or oxysterols). Thirty-seven healthy male omnivore subjects were studied under treatments with placebo (PLAC), ezetimibe (EZE) to inhibit cholesterol absorption, simvastatin (SIMVA) to reduce cholesterol synthesis and a combination of both (EZE+SIMVA). Results were compared to those obtained in 18 pure vegetarian subjects (vegans) whose dietary Chol intake is extremely low. Relative or fractional Chol absorption (FrChA) was measured with the continuous feeding stable isotope procedure, ChS and BAS with the cholesterol balance method. The daily Chol intake (DICh) was inventoried and the daily Chol absorption (DACh) calculated. Monitoring cholesterol

  15. Metalworking Lathe; Machine Shop Work--Intermediate: 9555.03.

    Science.gov (United States)

    Dade County Public Schools, Miami, FL.

    The course outline has been prepared as a guide to assist the instructor to plan systematically and to present meaningful lessons to provide the training needed by the machine shop student. This is the third course of instruction in a series of machine shop work courses. The six blocks of instruction contained in this outline are designed to…

  16. Myopic keratomileusis by excimer laser on a lathe.

    Science.gov (United States)

    Ganem, S; Aron-Rosa, D; Gross, M; Rosolen, S

    1994-01-01

    We designed an excimer laser keratomileusis delivery system to increase the regularity of the refractive cut surface and allow greater precision in the level and shape of the ablated zone. A parallel faced corneal disc was produced by microkeratectomy from six human eyes and surgical keratectomy in 12 beagle corneas. A 193-nanometer excimer laser that was used to project an oval beam onto the corneal disc was rotated on a flat surface to ensure overlapping of the ovally ablated areas between pulses. Electron microscopy of eye bank lenticules demonstrated a circular smooth regularly concave ablation zone. Histological examination of nine clear corneas confirmed thinning of the stroma without fibroblastic reaction and no epithelial hypertrophy. Mean preoperative corneal power of 43.15 +/- 2.18 decreased postoperatively to 33.61 +/- 2.34. The new technique of excimer laser keratomileusis has the advantage of a cut surface smoother and the clear zone is devoid of the stepwise concavity and irregularity seen in diaphragm based photoablation delivery systems.

  17. Lathe stability charts via acoustic emission monitoring | Keraita ...

    African Journals Online (AJOL)

    ... from showing the borderlines of stability, such charts can be used to identify the necessary changes required to eliminate chatter at minimum or no loss of production. The signal parameters investigated include AE mean intensity level, the skew and kurtosis of the power spectrum; as well as the count rate of the emissions.

  18. Investigation and validation of optimal cutting parameters for least ...

    African Journals Online (AJOL)

    user

    Turning is carried on lathe that provides the power to turn the work piece at a given rotational speed and ... The cutting parameters influencing the surface finish in EN24 is to be studied ...... Design from Anna University, Chennai, India in 2004.

  19. In situ observation of texture and microstructure evolution during rolling and globularization of Ti-6Al-4V

    KAUST Repository

    Warwick, Jonnathan L W

    2013-03-01

    The evolution of texture in β-annealed Ti-6Al-4V during α-β rolling and so-called recrystallization annealing has been examined using synchrotron X-ray diffraction and ex situ characterization. During rolling, the initial α (0 0 0 2) texture softens and the colony α becomes kinked. During globularization, the texture strengthens as highly strained (and hence misoriented) areas of the laths disappear and this strengthening continues once coarsening of the primary α becomes dominant. At shorter heat treatment times the αs laths that form on cooling do so with a range of variant-related orientations to the β, but at longer annealing times this αs takes on the orientation of the surrounding αp. The implications for the mechanical performance of macrozone-containing bimodal Ti-6Al-4V material are discussed. © 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  20. In-situ SEM observation on fracture behavior of austempered silicon alloyed steel

    Directory of Open Access Journals (Sweden)

    Chen Xiang

    2009-08-01

    Full Text Available Crack initiation, propagation and microfracture processes of austempered high silicon cast steel have been investigated by using an in-situ tensile stage installed inside a scanning electron microscope chamber. It is revealed that micro cracks always nucleate at the yielding near imperfections and the boundary of matrix-inclusions due to the stress concentration. There are four types of crack propagations in the matrix: crack propagates along the boundary of two clusters of bainitic ferrite; crack propagates along the boundary of ferrite朼ustenite in bainitic ferrite laths; crack propagates into bainitic ferrite laths; crack nucleates and propagates in the high carbon brittle plate shape martensite which is transformed from some blocky retained austenite due to plastic deformation. Based on the observation and analysis of microfracture processes, a schematic diagram of the crack nucleation and propagation process of high silicon cast steel is proposed

  1. Experimental investigation into the crack propagation in multiphase tantalum carbide ceramics

    Energy Technology Data Exchange (ETDEWEB)

    Schulz, Bradford C. [Department of Metallurgical & Materials Engineering, The University of Alabama, 301 7th Avenue, 116 Houser Hall, Tuscaloosa, AL 35487-0202 (United States); Lee, HeeDong; Mogilevsky, Pavel [UES, Inc., 4401 Dayton-Xenia Road, Dayton, OH 45432-1894 (United States); Weinberger, Christopher R. [Department of Mechanical Engineering, Colorado State University, 1374 Campus Delivery, Fort Collins, CO 80523 (United States); Parthasarathy, Triplicane A. [UES, Inc., 4401 Dayton-Xenia Road, Dayton, OH 45432-1894 (United States); Matson, Lawrence E. [Air Force Research Laboratory Materials & Manufacturing Directorate, Structural Material Division (AFRL/RXLN), 2230 Tenth St., Wright-Patterson AFB, OH 4543307817 (United States); Smith, Chase [Department of Metallurgical & Materials Engineering, The University of Alabama, 301 7th Avenue, 116 Houser Hall, Tuscaloosa, AL 35487-0202 (United States); Thompson, Gregory B., E-mail: gthompson@eng.ua.edu [Department of Metallurgical & Materials Engineering, The University of Alabama, 301 7th Avenue, 116 Houser Hall, Tuscaloosa, AL 35487-0202 (United States)

    2017-05-17

    Tantalum carbide ceramics with high volume fractions of the ζ-Ta{sub 4}C{sub 3} phase have been shown to exhibit high fracture strength and toughness as compared to those in absence of this phase. In this work, we investigated how microcracks propagated in this these high toughness ceramics using Knoop and Vickers microindentation. The Knoop indentations demonstrated that cracking preferentially occurred parallel to the lath structure in ζ-Ta{sub 4}C{sub 3}; however shorter cracks did form between the laths when a sufficient driving force was present. The resulting crack path was tortuous providing direct evidence for toughening through crack deflection; however, the microscale nature of the work cannot rule out crack bridging as a toughening mechanism as well. Plasticity is also observed under the indents, but is likely a result of the high confining pressures that occurred during indentation allowing for plastic flow.

  2. Microstructure–hardness relationship in the fusion zone of TRIP steel welds

    International Nuclear Information System (INIS)

    Nayak, S.S.; Baltazar Hernandez, V.H.; Okita, Y.; Zhou, Y.

    2012-01-01

    Highlights: ► Fusion zone of TRIP steels in resistance spot welding was analyzed. ► Transmission electron microscopy (TEM) was used for characterizing microstructure. ► Fusion zone microstructure was found to depend on the chemistry. ► Hardness values were in accordance with the microstructural constituents in the fusion zone. - Abstract: Fusion zone of three TRIP steels, categorized as AT: C–Mn–Al, AST: C–Mn–Al–Si and ST: C–Mn–Si, in resistance spot welding was characterized with respect to microstructure, phase analysis, and hardness. The fusion zone microstructure was found to depend on chemistry: (i) AT steel contained ferrite phase surrounded by bainite and martensite regions, (ii) AST steel showed a bainite structures along with martensite laths and interlath retained austenite, whereas (iii) ST steel constituted single phase martensite laths with interlath austenite. X-ray diffraction study indicated that retained austenite fraction in the fusion zone increases with increase in Si content in it. The AST fusion zone hardness lies between those of the AT and ST steels; the ST fusion zone hardness was higher than that of AT steel because of the single phase martensite microstructure. Comparison of fusion zone microstructure and hardness to earlier study on laser welding of the TRIP steels with similar chemistries revealed that higher cooling rate in resistance spot welding led to higher fusion zone hardness compared to laser welding; which was attributed either to decrease in softer ferrite phase (AT steel) in the microstructure or refinement of martensite laths (ST steel).

  3. Effect of B and B + Nb on the bainitic transformation in low carbon steels

    Energy Technology Data Exchange (ETDEWEB)

    Zhu Kangying, E-mail: kangying.zhu@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Oberbillig, Carla, E-mail: carla.oberbillig@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Musik, Celine, E-mail: celine.musik@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Loison, Didier, E-mail: didier.loison@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France); Iung, Thierry, E-mail: thierry.iung@arcelormittal.com [ArcelorMittal Maizieres, Research and Development, BP 30320, 57283 Maizieres-les-Metz Cedex (France)

    2011-05-15

    Research highlights: {yields} B retards slightly the bainite transformation kinetics. {yields} Combined addition of B + Nb delayed dramatically bainite transformation kinetics. {yields} B refines the microstructure and promotes lath morphology of bainite. {yields} Larger packets of laths and longer laths are observed in the B + Nb steel. {yields} More free boron/finer borocarbide precipitates on {gamma} grain boundaries in B + Nb steel. - Abstract: Development of new, advanced high and ultra-high strength bainitic steels requires the selection of the optimum balance of bainite promoting elements allowing the production of the desired bainitic microstructure over a wide range of cooling rates. The addition of boron or a combined addition of boron and niobium is well known to retard strongly the polygonal ferrite formation but very little knowledge has been acquired on the bainitic transformation. Therefore, the purpose of this study is to investigate the influence of boron and boron plus niobium on the bainite transformation kinetics, microstructural evolution and mechanical properties in a low carbon steel (Fe-0.05C-1.49Mn-0.30Si). Isothermal and continuous cooling transformation diagrams were determined and followed by a detailed quantitative characterisation of the bainite microstructure and morphology using complementary advanced metallographic techniques (FEG-SEM-EBSD, SIMS and TEM). The relationship between microstructure and hardness has been evaluated. Finally, results of SIMS and TEM analyses coupled with microstructural investigations enable to propose a mechanism to explain the effect of the synergy between boron and niobium on the bainitic transformation and the resultant microstructure.

  4. Effect of B and B + Nb on the bainitic transformation in low carbon steels

    International Nuclear Information System (INIS)

    Zhu Kangying; Oberbillig, Carla; Musik, Celine; Loison, Didier; Iung, Thierry

    2011-01-01

    Research highlights: → B retards slightly the bainite transformation kinetics. → Combined addition of B + Nb delayed dramatically bainite transformation kinetics. → B refines the microstructure and promotes lath morphology of bainite. → Larger packets of laths and longer laths are observed in the B + Nb steel. → More free boron/finer borocarbide precipitates on γ grain boundaries in B + Nb steel. - Abstract: Development of new, advanced high and ultra-high strength bainitic steels requires the selection of the optimum balance of bainite promoting elements allowing the production of the desired bainitic microstructure over a wide range of cooling rates. The addition of boron or a combined addition of boron and niobium is well known to retard strongly the polygonal ferrite formation but very little knowledge has been acquired on the bainitic transformation. Therefore, the purpose of this study is to investigate the influence of boron and boron plus niobium on the bainite transformation kinetics, microstructural evolution and mechanical properties in a low carbon steel (Fe-0.05C-1.49Mn-0.30Si). Isothermal and continuous cooling transformation diagrams were determined and followed by a detailed quantitative characterisation of the bainite microstructure and morphology using complementary advanced metallographic techniques (FEG-SEM-EBSD, SIMS and TEM). The relationship between microstructure and hardness has been evaluated. Finally, results of SIMS and TEM analyses coupled with microstructural investigations enable to propose a mechanism to explain the effect of the synergy between boron and niobium on the bainitic transformation and the resultant microstructure.

  5. The roles of auxeticity and volume fraction on γ‧ precipitate microstructures in nickel-base alloys

    Science.gov (United States)

    Ardell, Alan J.

    2017-01-01

    New correlations are found between the elastic constants and late-stage precipitate microstructures in Ni-Al, Ni-Ga, Ni-Ge and Ni-Si alloys. The auxetic behaviour of Poisson's ratio, ν, measured parallel to [0 0 1] or ? in response to [1 1 0] loading, favours the amalgamation of Ni3Al and Ni3Ga precipitates into non-equilibrium shapes along cube directions when δν = (νγ‧ - νγ)/νγ‧ > 0, the superscripts referring to the γ‧ (Ni3X) and γ (Ni-X) phases, respectively. When δν 0 amalgamation of Ni3Al and Ni3Ga occurs readily, primarily producing laths of both phases. The γ‧ volume fraction, f, is also shown to play a role in the late-stage microstructures of Ni-Al alloys, with an increasing tendency to form Ni3Al laths, rather than plates, as f increases. The shapes of elastically soft γ precipitates in inverse Ni-Al and Ni-Ge alloys are different; Ni-Al precipitates are lath shaped, but Ni-Ge precipitates are plate shaped. The Ni-Ge plate shape, in a non-auxetic Ni3Ge matrix (Ni3Ge being the sole non-auxetic Ni3X phase of the four studied), is the only example of persistent plates in any of the Ni-base alloys investigated to date. The combination of an elastically soft precipitate (Ni-Ge) in a non-auxetic matrix suggests a connection between auxeticity and shape.

  6. Microstructure, crystallography of phase transformations and multiple precipitations in PH 15-7Mo stainless steel

    International Nuclear Information System (INIS)

    Liu, Hongwei; Liu, Jiangwen; Luo, Chengping; Liu, Zhijian

    2016-01-01

    The microstructure and crystallographic features of a semi-austenitic precipitation hardening steel PH 15-7Mo during solution treatment, roddrawing and aging were investigated by means of optical microscope, X-ray diffraction analyzer and transmission electron microscope. It was found that the microstructure of the steel was consist of dominant austenite, small amount of martensite and 10–15 vol.% δ-ferrite after solution treatment at 1050 °C followed by cooling in water at room temperature. The austenite transformed into lath martensite during tensile roddrawing about 60% deforming companied with some coherent fine β-NiAl particles precipitated within martensite. With higher aging temperature and longer holding time, tiny carbide M_2_3C_6 particles precipitated from martensite, which kept the cubic–cubic orientation relationship (OR) with austenite and G-T OR with martensite which is different with all the reported orientations. The OR between tiny carbide M_2_3C_6 particles G-T OR with martensite was discussed in terms of crystallography of phase transformations. - Highlights: • Microstructure changes of austenitic steel PH15-7Mo were due to alloying elements, service condition and carbide M_2_3C_6. • Lath-shape martensitic laths keep pseudo {112} twinning relationship. • β-NiAl particles hold a typical cubic-to-cubic orientation relationship with martensite. • M_2_3C_6 carbide kept a cubic–cubic orientation relationship (OR) with austenite and an unusual G-T OR with martensite. • Multiple orientation relationship between M_2_3C_6 and austenite is correlative with their structural similarity.

  7. Extending the technological capability of turning operation ...

    African Journals Online (AJOL)

    The developed MAS can, in number of cases, replace the cylindrical external grinding processing by usual cutting on lathe machine tools, providing thus the rigid requirements on dimensional and form accuracy in cross sections. Keywords: Control systems, cross sectional accuracy, mechanical adaptive, productivity, ...

  8. Novel Electrolytes for the Electrochemical Machining of Air-Breathing Propulsion Materials

    National Research Council Canada - National Science Library

    White, James

    1996-01-01

    ...) enhancing dimensional control of the titanium alloy being subjected to ECM. A computer controlled ECM lathe incorporating a stepper motor based translational stage has been designed and fabricated. Using this experimental assembly holes were successfully drilled into all titanium alloys evaluated in this program.

  9. Populations of some molds in water-damaged homes may differ if the home was constructed with gypsum drywall compared to plaster

    Science.gov (United States)

    Starting in the 1940s, gypsum drywall began replacing plaster and lathe in the U.S. home construction industry. Our goal was to evaluate whether some mold populations differ in water- damaged homes primarily constructed with gypsum drywall compared to plaster. The dust samples fr...

  10. Material testing of copper by extrusion-cutting

    DEFF Research Database (Denmark)

    Segalina, F.; De Chiffre, Leonardo

    2017-01-01

    was developed and implemented on a CNC lathe. An investigation was carried out extrusion-cutting copper discs using high-speed-steel cutting tools at 100 m/min cutting speed. Flow stress values for copper under machining-relevant conditions were obtained from measurement of the extrusion-cutting force...

  11. An automatic system for elaboration of chip breaking diagrams

    DEFF Research Database (Denmark)

    Andreasen, Jan Lasson; De Chiffre, Leonardo

    1998-01-01

    A laboratory system for fully automatic elaboration of chip breaking diagrams has been developed and tested. The system is based on automatic chip breaking detection by frequency analysis of cutting forces in connection with programming of a CNC-lathe to scan different feeds, speeds and cutting...

  12. Carbide Precipitation in 2.25 Cr-1 Mo Bainitic Steel: Effect of Heating and Isothermal Tempering Conditions

    Science.gov (United States)

    Dépinoy, Sylvain; Toffolon-Masclet, Caroline; Urvoy, Stéphane; Roubaud, Justine; Marini, Bernard; Roch, François; Kozeschnik, Ernst; Gourgues-Lorenzon, Anne-Françoise

    2017-05-01

    The effect of the tempering heat treatment, including heating prior to the isothermal step, on carbide precipitation has been determined in a 2.25 Cr-1 Mo bainitic steel for thick-walled applications. The carbides were identified using their amount of metallic elements, morphology, nucleation sites, and diffraction patterns. The evolution of carbide phase fraction, morphology, and composition was investigated using transmission electron microscopy, X-ray diffraction, as well as thermodynamic calculations. Upon heating, retained austenite into the as-quenched material decomposes into ferrite and cementite. M7C3 carbides then nucleate at the interface between the cementite and the matrix, triggering the dissolution of cementite. M2C carbides precipitate separately within the bainitic laths during slow heating. M23C6 carbides precipitate at the interfaces (lath boundaries or prior austenite grain boundaries) and grow by attracting nearby chromium atoms, which results in the dissolution of M7C3 and, depending on the temperature, coarsening, or dissolution of M2C carbides, respectively.

  13. Nanoscale microstructural characterization of a nanobainitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Timokhina, I.B., E-mail: ilana.timokhina@eng.monash.edu.au [Centre for Material and Fibre Innovation, Deakin University, Victoria 3216 (Australia); Beladi, H. [Centre for Material and Fibre Innovation, Deakin University, Victoria 3216 (Australia); Xiong, X.Y. [Monash Centre for Electron Microscopy, Monash University, Victoria 3800 (Australia); Adachi, Y. [National Institute for Materials Science, 1-2-1 Sengen, Tsukuba 305-0047 (Japan); Hodgson, P.D. [Centre for Material and Fibre Innovation, Deakin University, Victoria 3216 (Australia)

    2011-08-15

    A 0.79 C-1.5 Si-1.98 Mn-0.98 Cr-0.24 Mo-1.06 Al-1.58 Co (wt.%) steel was isothermally heat treated at 200 deg. C for 10 days and 350 deg. C for 1 day to form a nanoscale bainitic microstructure consisting of nanobainitic ferrite laths with high dislocation density and retained austenite films. The microstructures of the samples were characterized by transmission electron microscopy and atom probe tomography. Despite the formation of nanoscale bainite with a high volume fraction of retained austenite in both steels, the ductility of both steels was surprisingly low. It is believed that this was associated with the formation of carbon-depleted retained austenite after isothermal transformation at 200 deg. C due to the formation of high number of Fe-C clusters and particles in the bainitic ferrite laths and carbon-enriched austenite after isothermal transformation at 350 deg. C.

  14. Effect of acicular ferrite formation on grain refinement in the coarse-grained region of heat-affected zone

    International Nuclear Information System (INIS)

    Wan, X.L.; Wei, R.; Wu, K.M.

    2010-01-01

    The microstructure of acicular ferrite and its formation for the grain refinement of coarse-grained region of heat-affected zone of high strength low-alloy bainite steels were studied using three-dimensional reconstruction technique. Crystallographic grain size was analyzed by means of electron backscatter diffraction. It was revealed that the microstructure in the coarse-grained region of the heat-affected zone consisted of predominantly bainite packets and a small proportion of acicular ferrite. Acicular ferrite was of lath or plate-like rather than needle or rod-like morphology. Tempering of the coarse-grained region of heat-affected zone showed that the acicular ferrite was more stable than the bainite, indicating that the acicular ferrite was formed prior to bainite. The acicular ferrite laths or plates divided the prior austenite grains into smaller and separate regions, and confining the bainite transformed at lower temperatures in the smaller regions and hence leading to the grain refinement in the coarse-grained region of the heat-affected zone.

  15. A correlative approach to segmenting phases and ferrite morphologies in transformation-induced plasticity steel using electron back-scattering diffraction and energy dispersive X-ray spectroscopy

    Energy Technology Data Exchange (ETDEWEB)

    Gazder, Azdiar A., E-mail: azdiar@uow.edu.au [Electron Microscopy Centre, University of Wollongong, New South Wales 2500 (Australia); Al-Harbi, Fayez; Spanke, Hendrik Th. [School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, New South Wales 2522 (Australia); Mitchell, David R.G. [Electron Microscopy Centre, University of Wollongong, New South Wales 2500 (Australia); Pereloma, Elena V. [Electron Microscopy Centre, University of Wollongong, New South Wales 2500 (Australia); School of Mechanical, Materials and Mechatronic Engineering, University of Wollongong, New South Wales 2522 (Australia)

    2014-12-15

    Using a combination of electron back-scattering diffraction and energy dispersive X-ray spectroscopy data, a segmentation procedure was developed to comprehensively distinguish austenite, martensite, polygonal ferrite, ferrite in granular bainite and bainitic ferrite laths in a thermo-mechanically processed low-Si, high-Al transformation-induced plasticity steel. The efficacy of the ferrite morphologies segmentation procedure was verified by transmission electron microscopy. The variation in carbon content between the ferrite in granular bainite and bainitic ferrite laths was explained on the basis of carbon partitioning during their growth. - Highlights: • Multi-condition segmentation of austenite, martensite, polygonal ferrite and ferrite in bainite. • Ferrites in granular bainite and bainitic ferrite segmented by variation in relative carbon counts. • Carbon partitioning during growth explains variation in carbon content of ferrites in bainites. • Developed EBSD image processing tools can be applied to the microstructures of a variety of alloys. • EBSD-based segmentation procedure verified by correlative TEM results.

  16. Influence of preliminary deformation on structure and properties of Fe-Ni-V-C alloy after reverse α → γ transformation

    International Nuclear Information System (INIS)

    Izotov, V.I.; Kozlov, A.P.

    1979-01-01

    Using transmission electron microscopy, the Fe-25 Ni-1.5 V-0.3 C alloy structure was investigated after the γ → α → γ transformation and the effect of the preliminary deformation upon it in the range from 16 to 33% at the temperature of +200 and -196 deg C. Characteristic of nondeformed specimens is the lath morphology of the reverse austenite. Deformation prior to the α → γ transformation is conducive to the appearance of areas of fine-grained austenite With a low density of dislocations, probably forming through a partial recrystallization of the lath austenite. It was found that the reverse austenite inherits the misorientation zones which are a structure particularity of slippage-deformed (259) martensite crystals (7). The maximum strength of the alloy after the α → γ transformation is achieved through a preliminary deformation at-196 deg C leading to a decrease in the amount of austenite that failed to undergo the γ → α → γ transformation

  17. Effect of acicular ferrite formation on grain refinement in the coarse-grained region of heat-affected zone

    Energy Technology Data Exchange (ETDEWEB)

    Wan, X.L.; Wei, R. [Institute of Advanced Steels and Welding Technology, Hubei Provincial Key Laboratory for Systems Science on Metallurgical Processing, Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081 (China); Wu, K.M., E-mail: wukaiming@wust.edu.cn [Institute of Advanced Steels and Welding Technology, Hubei Provincial Key Laboratory for Systems Science on Metallurgical Processing, Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081 (China)

    2010-07-15

    The microstructure of acicular ferrite and its formation for the grain refinement of coarse-grained region of heat-affected zone of high strength low-alloy bainite steels were studied using three-dimensional reconstruction technique. Crystallographic grain size was analyzed by means of electron backscatter diffraction. It was revealed that the microstructure in the coarse-grained region of the heat-affected zone consisted of predominantly bainite packets and a small proportion of acicular ferrite. Acicular ferrite was of lath or plate-like rather than needle or rod-like morphology. Tempering of the coarse-grained region of heat-affected zone showed that the acicular ferrite was more stable than the bainite, indicating that the acicular ferrite was formed prior to bainite. The acicular ferrite laths or plates divided the prior austenite grains into smaller and separate regions, and confining the bainite transformed at lower temperatures in the smaller regions and hence leading to the grain refinement in the coarse-grained region of the heat-affected zone.

  18. Quench and partitioning steel: a new AHSS concept for automotive anti-intrusion applications

    Energy Technology Data Exchange (ETDEWEB)

    De Cooman, B.C. [Graduate Inst. for Ferrous Technology, Pohang Univ. of Science and Technology, Pohang (Korea); Speer, J.G. [Advanced Steel Processing and Products Research Centre, Colorado School of Mines, Golden, CO (United States)

    2006-09-15

    A new type of high strength, high toughness, martensitic steel, based on a newly proposed quench and partitioning (Q and P) process, is presented. This high strength martensitic grade is produced by the controlled low temperature partitioning of carbon from as-quenched martensite laths to retained inter-lath austenite under conditions where both low temperature transition carbide formation and cementite precipitation are suppressed. The contribution focuses on both the current understanding of the fundamental processes involved and includes a discussion of the technical feasibility of large-scale industrial production of these steels as sheet products. The Q and P process, which is carried out on steels with a lean composition, should be implemented easily on some current industrial continuous annealing and galvanizing lines. In addition, martensitic Q and P sheet steel is characterized by very favourable combinations of strength, ductility and toughness, which are particularly relevant for high strength anti-intrusion automotive parts. (orig.)

  19. Microstructural characterization of Y2O3 ODS-Fe-Cr model alloys

    International Nuclear Information System (INIS)

    Castro, V. de; Leguey, T.; Munoz, A.; Monge, M.A.; Pareja, R.; Marquis, E.A.; Lozano-Perez, S.; Jenkins, M.L.

    2009-01-01

    Two Fe-12 wt% Cr alloys, one containing 0.4 wt% Y 2 O 3 and the other Y 2 O 3 -free, have been produced by mechanical alloying followed by hot isostatic pressing. These oxide dispersion strengthened and reference alloys were characterized both in the as-HIPed state and after tempering by transmission electron microscopy and atom-probe tomography. The as-HIPed alloys exhibited the characteristic microstructure of lath martensite and contained a high density of dislocations. Small voids with sizes 3 C and M 23 C 6 carbides (M = Cr, Fe) probably as a result of C ingress during milling. After tempering at 1023 K for 4 h the microstructures had partially recovered. In the recovered regions, martensite laths were replaced by equiaxed grains in which M 23 C 6 carbides decorated the grain boundaries. In the ODS alloy nanoparticles containing Y were commonly observed within grains, although they were also present at grain boundaries and adjacent to large carbides.

  20. Machine testning

    DEFF Research Database (Denmark)

    De Chiffre, Leonardo

    This document is used in connection with a laboratory exercise of 3 hours duration as a part of the course GEOMETRICAL METROLOGY AND MACHINE TESTING. The exercise includes a series of tests carried out by the student on a conventional and a numerically controled lathe, respectively. This document...

  1. A DIY Ultrasonic Signal Generator for Sound Experiments

    Science.gov (United States)

    Riad, Ihab F.

    2018-01-01

    Many physics departments around the world have electronic and mechanical workshops attached to them that can help build experimental setups and instruments for research and the training of undergraduate students. The workshops are usually run by experienced technicians and equipped with expensive lathing, computer numerical control (CNC) machines,…

  2. performance characteristics of a cam turning attachment

    African Journals Online (AJOL)

    Dr Obe

    ABSTRACT. A modification of a cylindrical turning unit has been done to give a non- cylindrical turning attachment for production of irregular shapes, like cams on the lathe machine. To assess the performance of the attachment, cutting forces have been measured using a 'Sigma' Cutting Tool. Dynamometer. Furthermore ...

  3. Microstructure, crystallography of phase transformations and multiple precipitations in PH 15-7Mo stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Hongwei [The Australia Centre Microscopy and Microanalysis, The University of Sydney, NSW, 2006 (Australia); Liu, Jiangwen, E-mail: mejwliu@scut.edu.cn [School of Materials Science and Engineering, South China University of Technology, Guangzhou, 510640 (China); Luo, Chengping [School of Materials Science and Engineering, South China University of Technology, Guangzhou, 510640 (China); Liu, Zhijian [Guangdong Research Institute of Iron and Steel, Guangzhou, 510640 (China)

    2016-07-05

    The microstructure and crystallographic features of a semi-austenitic precipitation hardening steel PH 15-7Mo during solution treatment, roddrawing and aging were investigated by means of optical microscope, X-ray diffraction analyzer and transmission electron microscope. It was found that the microstructure of the steel was consist of dominant austenite, small amount of martensite and 10–15 vol.% δ-ferrite after solution treatment at 1050 °C followed by cooling in water at room temperature. The austenite transformed into lath martensite during tensile roddrawing about 60% deforming companied with some coherent fine β-NiAl particles precipitated within martensite. With higher aging temperature and longer holding time, tiny carbide M{sub 23}C{sub 6} particles precipitated from martensite, which kept the cubic–cubic orientation relationship (OR) with austenite and G-T OR with martensite which is different with all the reported orientations. The OR between tiny carbide M{sub 23}C{sub 6} particles G-T OR with martensite was discussed in terms of crystallography of phase transformations. - Highlights: • Microstructure changes of austenitic steel PH15-7Mo were due to alloying elements, service condition and carbide M{sub 23}C{sub 6}. • Lath-shape martensitic laths keep pseudo {112} twinning relationship. • β-NiAl particles hold a typical cubic-to-cubic orientation relationship with martensite. • M{sub 23}C{sub 6} carbide kept a cubic–cubic orientation relationship (OR) with austenite and an unusual G-T OR with martensite. • Multiple orientation relationship between M{sub 23}C{sub 6} and austenite is correlative with their structural similarity.

  4. Influence of Tool Rotational Speed and Post-Weld Heat Treatments on Friction Stir Welded Reduced Activation Ferritic-Martensitic Steel

    Science.gov (United States)

    Manugula, Vijaya L.; Rajulapati, Koteswararao V.; Reddy, G. Madhusudhan; Mythili, R.; Bhanu Sankara Rao, K.

    2017-08-01

    The effects of tool rotational speed (200 and 700 rpm) on evolving microstructure during friction stir welding (FSW) of a reduced activation ferritic-martensitic steel (RAFMS) in the stir zone (SZ), thermo-mechanically affected zone (TMAZ), and heat-affected zone (HAZ) have been explored in detail. The influence of post-weld direct tempering (PWDT: 1033 K (760 °C)/ 90 minutes + air cooling) and post-weld normalizing and tempering (PWNT: 1253 K (980 °C)/30 minutes + air cooling + tempering 1033 K (760 °C)/90 minutes + air cooling) treatments on microstructure and mechanical properties has also been assessed. The base metal (BM) microstructure was tempered martensite comprising Cr-rich M23C6 on prior austenite grain and lath boundaries with intra-lath precipitation of V- and Ta-rich MC precipitates. The tool rotational speed exerted profound influence on evolving microstructure in SZ, TMAZ, and HAZ in the as-welded and post-weld heat-treated states. Very high proportion of prior austenitic grains and martensite lath boundaries in SZ and TMAZ in the as-welded state showed lack of strengthening precipitates, though very high hardness was recorded in SZ irrespective of the tool speed. Very fine-needle-like Fe3C precipitates were found at both the rotational speeds in SZ. The Fe3C was dissolved and fresh precipitation of strengthening precipitates occurred on both prior austenite grain and sub-grain boundaries in SZ during PWNT and PWDT. The post-weld direct tempering caused coarsening and coalescence of strengthening precipitates, in both matrix and grain boundary regions of TMAZ and HAZ, which led to inhomogeneous distribution of hardness across the weld joint. The PWNT heat treatment has shown fresh precipitation of M23C6 on lath and grain boundaries and very fine V-rich MC precipitates in the intragranular regions, which is very much similar to that prevailed in BM prior to FSW. Both the PWDT and PWNT treatments caused considerable reduction in the hardness of SZ

  5. Design Features of Hardening Turners with Outstripping Plastic Deformation

    Directory of Open Access Journals (Sweden)

    V. M. Yaroslavtsev

    2014-01-01

    Full Text Available An efficiency of the cutting method with outstripping plastic deformation (OPD in lathe works is defined in many respects by design features of the add-on devices for mechanical hardening of a cut-off layer material in the course of cutting. Applied on lathes, deforming OPD devices can have differing dimensions, placement on the lathe, drive type (manual, electric, hydraulic, pneumatic, pneumohydraulic, electromagnetic, and autonomy degree towards the metalcutting equipment and industrial equipment.At the same time there are a number of inherent design features of work-hardening devices the modernized lathes with OPD use for machining. Now the OPD standard devices implement two principle construction options: loading device is placed on the machine or on the OPD slide support separate of the tool, or it is structurally aligned with the cutting tool. In the latter case the OPD device for turning is called a tool mandrel, which is mounted in a tool post of the machine or, at large dimensions, such a mandrel is mounted on the machine instead of the tool mandrel.When designing the OPD devices, is important to take into consideration production requirements and recommendations for the technological equipment, developed in the course of creation, working off and introduction of such installations for mechanical hardening of material. In compliance with it, OPD devices, their placement on the machine, and working displacements shouldn't limit technological capabilities of the applied metal-cutting equipment. OPD stresses have to be smoothly regulated, with maximum loads being limited to admissible values for the machine model to be modernized. It is necessary to ensure synchronized longitudinal and cross displacements of the cutting tool and OPD hardener with respect to the axis of billet rotation to enable regulation and readjustment of the hardener and tool placement. It ought to foresee the increased mobile components rigidity and manufacturing

  6. A Demonstration and a Souvenir

    Science.gov (United States)

    Lentz, Randy

    1978-01-01

    Describes an activity using interchangeable, preset tool holders to provide a demonstration for parents or students attending a school's open house session that produces a small souvenir (an aluminum mini-chalice) for them. A procedure sheet for the school's individual lathe and specification diagrams for making the cup are provided. (TA)

  7. Planning and scheduling in an FMS

    NARCIS (Netherlands)

    Aanen, E.; Gaalman, G.J.; Nawijn, W.M.

    1989-01-01

    The Dutch institute of applied physics of TNO and the Institute of Metals TNO (Apeldoorn) have installed a flexible manufacturing system (FMS). The main components of this FMS are a turret lathe, a machining centre and a transport system. One of the objectives of this system is to produce a wide

  8. Residual stress in a M3:2 PM high speed steel; effect of mechanical loading

    DEFF Research Database (Denmark)

    Højerslev, Christian; Odén, Magnus; Carstensen, Jesper V.

    2001-01-01

    X-ray lattice strains were investigated in an AISI M3:2 PM high-speed steel in the as heat treated condition and after exposure to alternating mechanical load. The volume changes during heat treatment were monitored with dilatometry. Hardened and tempered AISI M3:2 steel consists of tempered lath...

  9. Portable, Low-cost NMR with Laser-Lathe Lithography Produced

    Energy Technology Data Exchange (ETDEWEB)

    Herberg, J L; Demas, V; Malba, V; Bernhardt, A; Evans, L; Harvey, C; Chinn, S; Maxwell, R; Reimer, J; Pines, A

    2006-12-21

    Nuclear Magnetic Resonance (NMR) is unsurpassed in its ability to non-destructively probe chemical identity. Portable, low-cost NMR sensors would enable on-site identification of potentially hazardous substances, as well as the study of samples in a variety of industrial applications. Recent developments in RF microcoil construction (i.e. coils much smaller than the standard 5 mm NMR RF coils), have dramatically increased NMR sensitivity and decreased the limits-of-detection (LOD). We are using advances in laser pantographic microfabrication techniques, unique to LLNL, to produce RF microcoils for field deployable, high sensitivity NMR-based detectors. This same fabrication technique can be used to produce imaging coils for MRI as well as for standard hardware shimming or 'ex-situ' shimming of field inhomogeneities typically associated with inexpensive magnets. This paper describes a portable NMR system based on a laser-fabricated microcoil and homebuilt probe design. For testing this probe, we used a hand-held 2 kg Halbach magnet that can fit into the palm of a hand, and an RF probe with laser-fabricated microcoils. The focus of the paper is on the evaluation of the microcoils, RF probe, and first generation gradient coils. The setup of this system, initial results, sensitivity measurements, and future plans are discussed. The results, even though preliminary, are promising and provide the foundation for developing a portable, inexpensive NMR system for chemical analysis. Such a system will be ideal for chemical identification of trace substances on site.

  10. Design of a kinematic coupling for precision applications

    NARCIS (Netherlands)

    Schouten, C.H.; Rosielle, P.C.J.N.; Schellekens, P.H.J.

    1997-01-01

    To machine a complex precision product, several tools are needed. These tools are placed on a tool turret. A tool must return several times to its original position. To attain a very high repeatability between the upper part and the base of the tool turret mounted on a precision lathe, it is

  11. Machinability of glass fiber reinforced plastic (GFRP) composite ...

    African Journals Online (AJOL)

    This paper deals with the study of machinability of GFRP composite tubes of different fiber orientation angle vary from 300 to 900. Machining studies were carried out on an all geared lathe using three different cutting tools: namely Carbide (K-20), Cubic Boron Nitride (CBN) and Poly-Crystalline Diamond (PCD). Experiments ...

  12. Sadhana | Indian Academy of Sciences

    Indian Academy of Sciences (India)

    This paper investigates the effect of different cutting parameters (cutting speed, feed rate, and depth of cut) on surface integrity defined in terms of surface roughness and microhardness in dry hard turning process. The workpiece material used was hardened alloy steel AISI 52100 and it was machined on a CNC lathe with ...

  13. Environment-Assisted Cracking in Custom 465 Stainless Steel

    Science.gov (United States)

    Lee, E. U.; Goswami, R.; Jones, M.; Vasudevan, A. K.

    2011-02-01

    The influence of cold work and aging on the environment-assisted cracking (EAC) behavior and mechanical properties of Custom 465 stainless steel (SS) was studied. Four sets of specimens were made and tested. All specimens were initially solution annealed, rapidly cooled, and refrigerated (SAR condition). The first specimen set was steel in the SAR condition. The second specimen set was aged to the H1000 condition. The third specimen set was 60 pct cold worked, and the fourth specimen set was 60 pct cold worked and aged at temperatures ranging from 755 K to 825 K (482 °C to 552 °C) for 4 hours in air. The specimens were subsequently subjected to EAC and mechanical testing. The EAC testing was conducted, using the rising step load (RSL) technique, in aqueous solutions of NaCl of pH 7.3 with concentrations ranging from 0.0035 to 3.5 pct at room temperature. The microstructure, dislocation substructure, and crack paths, resulting from the cold work, aging, or subsequent EAC testing, were examined by optical microscopy, transmission electron microscopy (TEM), and scanning electron microscopy (SEM). The aging of the cold-worked specimens induced carbide precipitation within the martensite lath, but not at the lath or packet boundaries. In the aged specimens, as aging temperature rose, the threshold stress intensity for EAC (KIEAC), elongation, and fracture toughness increased, but the strength and hardness decreased. The KIEAC also decreased with increasing yield strength and NaCl concentration. In the SAR and H1000 specimens, the EAC propagated along the prior austenite grain boundary, while in the cold-worked and cold-worked and aged specimens, the EAC propagated along the martensite lath, and its packet and prior austenite grain boundaries. The controlling mechanism for the observed EAC was identified to be hydrogen embrittlement.

  14. FINITE ELEMENT ANALYSIS OF CENTRELESS-LUNETTE TURNING OF HEAVY SHAFT

    Directory of Open Access Journals (Sweden)

    Yu. V. Vasilevich

    2017-01-01

    Full Text Available Dynamics of huge renovated lathe is simulated. Turning scheme concerns to heavy rotor shaft finishing. Lofty parts and milling head may create dynamic problems. Static, modal and harmonic frequency response function simulations were provided. Bearing system consists of bed, support, tool, lunettes, tailstock. Headstock didn’t take part in shaft holding. Static and dynamic rigidities founded 3–4 times less for support than for shaft. Tool rigidity lessens from 186.5 to 11.9 N/µm for speeding from slow to near resonance turning. Twelve lathe eigenmodes were evaluated. Two eigenmodes are most dangerous. It is “shaft swinging on lunettes” (M1, 26.7 Hz and “support pecking” (M3, 54.4 Hz. Bed has excessive flexibility due to through holes and lack of inner ribbing. Polymer concrete filling is moderately effective. Changing two-lunette (2L scheme to three-lunette (3L increases rigidity of shaft at 2.09 times at statics but gives limited action in dynamics. Resonant peaks on frequency response function are lowered only at 1.32 times for M1, M3. Effect of dynamic damping is revealed under condition of proximity middle lunette to lofty support. Support serves as tuned mass damper. Measures of machine tool reinforcement are simulated. Shaft swinging according to M1 may hardly be blocked by passive means. It would be better to bypass it. “Support pecking” resonance (M3 succumbs to only full set of measures. Small effect of partial reinforcement is predicted. Three frequency intervals are recommended for turn-milling at huge lathe: pre-resonant (<20 Hz, inter-resonant (35–45 Hz and post-resonant (>65 Hz. The last one is more suited. Next design step is to create triangle inner ribbing system or caissons inside of bed.

  15. Microstructural characteristics and toughness of the simulated coarse grained heat affected zone of high strength low carbon bainitic steel

    International Nuclear Information System (INIS)

    Lan Liangyun; Qiu Chunlin; Zhao Dewen; Gao Xiuhua; Du Linxiu

    2011-01-01

    Highlights: → Total toughness can be separated into crack initiation energy and crack propagation energy. → Small effective grain size of lath martensite can improve the crack propagation energy. → MA constituent is mainly responsible for the low toughness of coarse bainite specimens. → High angle packet boundary in coarser bainite has few contributions to improving crack propagation energy. - Abstract: The correlation of microstructural characteristics and toughness of the simulated coarse grained heat affected zone (CGHAZ) of low carbon bainitic steel was investigated in this study. The toughness of simulated specimens was examined by using an instrumented Charpy impact tester after the simulation welding test was conducted with different cooling times. Microstructure observation and crystallographic feature analysis were conducted by means of optical microscope and scanning electron microscope equipped with electron back scattered diffraction (EBSD) system, respectively. The main microstructure of simulated specimen changes from lath martensite to coarse bainite with the increase in cooling time. The deterioration of its toughness occurs when the cooling time ranges from 10 to 50 s compared with base metal toughness, and the toughness becomes even worse when the cooling time increases to 90 s or more. The MA (martensite-austenite) constituent is primary responsible for the low toughness of simulated CGHAZ with high values of cooling time because the large MA constituent reduces the crack initiation energy significantly. For crack propagation energy, the small effective grain size of lath martensite plays an important role in improving the crack propagation energy. By contrast, high misorientation packet boundary in coarse bainite seems to have few contributions to the improvement of the toughness because cleavage fracture micromechanism of coarse bainite is mainly controlled by crack initiation.

  16. Microstructural characteristics and toughness of the simulated coarse grained heat affected zone of high strength low carbon bainitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Lan Liangyun, E-mail: lly.liangyun@gmail.com [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China); Qiu Chunlin; Zhao Dewen; Gao Xiuhua; Du Linxiu [State Key Laboratory of Rolling Technology and Automation, Northeastern University, Shenyang 110819 (China)

    2011-11-25

    Highlights: {yields} Total toughness can be separated into crack initiation energy and crack propagation energy. {yields} Small effective grain size of lath martensite can improve the crack propagation energy. {yields} MA constituent is mainly responsible for the low toughness of coarse bainite specimens. {yields} High angle packet boundary in coarser bainite has few contributions to improving crack propagation energy. - Abstract: The correlation of microstructural characteristics and toughness of the simulated coarse grained heat affected zone (CGHAZ) of low carbon bainitic steel was investigated in this study. The toughness of simulated specimens was examined by using an instrumented Charpy impact tester after the simulation welding test was conducted with different cooling times. Microstructure observation and crystallographic feature analysis were conducted by means of optical microscope and scanning electron microscope equipped with electron back scattered diffraction (EBSD) system, respectively. The main microstructure of simulated specimen changes from lath martensite to coarse bainite with the increase in cooling time. The deterioration of its toughness occurs when the cooling time ranges from 10 to 50 s compared with base metal toughness, and the toughness becomes even worse when the cooling time increases to 90 s or more. The MA (martensite-austenite) constituent is primary responsible for the low toughness of simulated CGHAZ with high values of cooling time because the large MA constituent reduces the crack initiation energy significantly. For crack propagation energy, the small effective grain size of lath martensite plays an important role in improving the crack propagation energy. By contrast, high misorientation packet boundary in coarse bainite seems to have few contributions to the improvement of the toughness because cleavage fracture micromechanism of coarse bainite is mainly controlled by crack initiation.

  17. Strength of zirconium--titanium martensites and deformation behaviour

    International Nuclear Information System (INIS)

    Banerjee, S.; Vijayakar, S.J.; Krishnan, R.

    1978-01-01

    The deformation behavior of pure zirconium and of zirconium--titanium alloys containing 5, 10, 15 and 20 wt % titanium was studied in two heat treated conditions: furnace cooled and water quenched from the β phase field. By comparing the flow stresses of the furnace cooled α and the water quenched α' (martensite) structures it was possible to isolate the strengthening contributions of the martensitic structure (comprising the contributions due to the small size of the martensite units and to the distributions of defects like dislocations and internal twins) from those arising from the solid solution. The internally twinned plate martensite structure in the Zr--15% Ti and the Zr--20% Ti alloys was responsible for a significant increase in strength, while the strengthening due to the dislocated lath martensite structure in the more dilute alloys was only marginal. Stress relaxation experiments revealed that strengthening associated with the martensite structure was mainly due to an increase in the athermal component of the flow stress. The effectiveness of the lath boundaries and the (10 anti 11) twin boundaries in offering resistance to an approaching deformation front (either slip or twin) was examined. While the lath boundaries were found to be transparent with respect to the propagation of slip dislocations and deformation twins, a majority of plate as well as twin boundaries were effective barriers against their propagation. TEM observations showed an extensive accumulation of geometrically necessary dislocations in the plastically deformed twinned martensites. Enhanced work hardening was related to the geometric slip distances in these structures in accordance with Ashby's one parameter work hardening theory for plastically inhomogeneous materials. The effect of the martensite structure on different components of the flow stress (dependent on or independent of grain size and strain) was discussed

  18. Effect of cooling rate on the microstructure and mechanical properties of Nb-microalloyed steels

    International Nuclear Information System (INIS)

    Shanmugam, S.; Ramisetti, N.K.; Misra, R.D.K.; Mannering, T.; Panda, D.; Jansto, S.

    2007-01-01

    We describe here the effect of cooling rate on the microstructure and mechanical properties of Nb-microalloyed steels that were processed as structural beams at three different cooling rates. Nb-microalloyed steels exhibited increase in yield strength with increase in cooling rate during processing. However, the increase in the yield strength was not accompanied by loss in toughness. The microstructure at conventional cooling rate, primarily consisted of polygonal ferrite-pearlite microconstituents, while at intermediate cooling rate besides polygonal ferrite and pearlite contained significant fraction of degenerated pearlite and lath-type ferrite. At higher cooling rate, predominantly, lath-type (acicular) or bainitic ferrite was obtained. The precipitation characteristics were similar at the three cooling rates investigated with precipitation occurring at grain boundaries, on dislocations, and in the ferrite matrix. The fine scale (∼8-12 nm) precipitates in the ferrite matrix were MC type of niobium carbides. The microstructural studies suggest that the increase in toughness of Nb-microalloyed steels with increase in cooling rate is related to the change in the microstructure from predominantly ferrite-pearlite to predominantly bainitic ferrite

  19. Effect of cooling rate on the microstructure and mechanical properties of Nb-microalloyed steels

    Energy Technology Data Exchange (ETDEWEB)

    Shanmugam, S. [Center for Structural and Functional Materials, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States); Ramisetti, N.K. [Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States); Misra, R.D.K. [Center for Structural and Functional Materials, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States); Department of Chemical Engineering, University of Louisiana at Lafayette, Lafayette, LA 70504-4130 (United States)], E-mail: dmisra@louisiana.edu; Mannering, T. [Nucor-Yamato Steel, P.O. Box 1228, 5929 East State Highway 18, Blytheville, AR 72316 (United States); Panda, D. [Nucor-Yamato Steel, P.O. Box 1228, 5929 East State Highway 18, Blytheville, AR 72316 (United States); Jansto, S. [Reference Metals, 1000 Old Pond Road, Bridgeville, PA 15017 (United States)

    2007-07-15

    We describe here the effect of cooling rate on the microstructure and mechanical properties of Nb-microalloyed steels that were processed as structural beams at three different cooling rates. Nb-microalloyed steels exhibited increase in yield strength with increase in cooling rate during processing. However, the increase in the yield strength was not accompanied by loss in toughness. The microstructure at conventional cooling rate, primarily consisted of polygonal ferrite-pearlite microconstituents, while at intermediate cooling rate besides polygonal ferrite and pearlite contained significant fraction of degenerated pearlite and lath-type ferrite. At higher cooling rate, predominantly, lath-type (acicular) or bainitic ferrite was obtained. The precipitation characteristics were similar at the three cooling rates investigated with precipitation occurring at grain boundaries, on dislocations, and in the ferrite matrix. The fine scale ({approx}8-12 nm) precipitates in the ferrite matrix were MC type of niobium carbides. The microstructural studies suggest that the increase in toughness of Nb-microalloyed steels with increase in cooling rate is related to the change in the microstructure from predominantly ferrite-pearlite to predominantly bainitic ferrite.

  20. Effect of Prior Austenite Grain Size on the Morphology of Nano-Bainitic Steels

    Science.gov (United States)

    Singh, Kritika; Kumar, Avanish; Singh, Aparna

    2018-04-01

    The strength in nanostructured bainitic steels primarily arises from the fine platelets of bainitic ferrite embedded in carbon-enriched austenite. However, the toughness is dictated by the shape and volume fraction of the retained austenite. Therefore, the exact determination of processing-morphology relationships is necessary to design stronger and tougher bainite. In the current study, the morphology of bainitic ferrite in Fe-0.89C-1.59Si-1.65Mn-0.37Mo-1Co-0.56Al-0.19Cr (wt pct) bainitic steel has been investigated as a function of the prior austenite grain size (AGS). Specimens were austenitized at different temperatures ranging from 900 °C to 1150 °C followed by isothermal transformation at 300 °C. Detailed microstructural characterization has been carried out using scanning electron microscopy and X-ray diffraction. The results showed that the bainitic laths transformed in coarse austenite grains are finer resulting in higher hardness, whereas smaller austenite grains lead to the formation of thicker bainitic laths with a large fraction of blocky type retained austenite resulting in lower hardness.

  1. 3D interferometric shape measurement technique using coherent fiber bundles

    Science.gov (United States)

    Zhang, Hao; Kuschmierz, Robert; Czarske, Jürgen

    2017-06-01

    In-situ 3-D shape measurements with submicron shape uncertainty of fast rotating objects in a cutting lathe are expected, which can be achieved by simultaneous distance and velocity measurements. Conventional tactile methods, coordinate measurement machines, only support ex-situ measurements. Optical measurement techniques such as triangulation and conoscopic holography offer only the distance, so that the absolute diameter cannot be retrieved directly. In comparison, laser Doppler distance sensors (P-LDD sensor) enable simultaneous and in-situ distance and velocity measurements for monitoring the cutting process in a lathe. In order to achieve shape measurement uncertainties below 1 μm, a P-LDD sensor with a dual camera based scattered light detection has been investigated. Coherent fiber bundles (CFB) are employed to forward the scattered light towards cameras. This enables a compact and passive sensor head in the future. Compared with a photo detector based sensor, the dual camera based sensor allows to decrease the measurement uncertainty by the order of one magnitude. As a result, the total shape uncertainty of absolute 3-D shape measurements can be reduced to about 100 nm.

  2. Microstructural characterization of Y{sub 2}O{sub 3} ODS-Fe-Cr model alloys

    Energy Technology Data Exchange (ETDEWEB)

    Castro, V. de [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom)], E-mail: vanessa.decastro@materials.ox.ac.uk; Leguey, T.; Munoz, A.; Monge, M.A.; Pareja, R. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain); Marquis, E.A.; Lozano-Perez, S.; Jenkins, M.L. [Department of Materials, University of Oxford, Oxford OX1 3PH (United Kingdom)

    2009-04-30

    Two Fe-12 wt% Cr alloys, one containing 0.4 wt% Y{sub 2}O{sub 3} and the other Y{sub 2}O{sub 3}-free, have been produced by mechanical alloying followed by hot isostatic pressing. These oxide dispersion strengthened and reference alloys were characterized both in the as-HIPed state and after tempering by transmission electron microscopy and atom-probe tomography. The as-HIPed alloys exhibited the characteristic microstructure of lath martensite and contained a high density of dislocations. Small voids with sizes <10 nm were also observed. Both alloys also contained M{sub 3}C and M{sub 23}C{sub 6} carbides (M = Cr, Fe) probably as a result of C ingress during milling. After tempering at 1023 K for 4 h the microstructures had partially recovered. In the recovered regions, martensite laths were replaced by equiaxed grains in which M{sub 23}C{sub 6} carbides decorated the grain boundaries. In the ODS alloy nanoparticles containing Y were commonly observed within grains, although they were also present at grain boundaries and adjacent to large carbides.

  3. Formation of local nanocrystalline structure in a boron steel induced by electropulsing

    International Nuclear Information System (INIS)

    Ma, Bingdong; Zhao, Yuguang; Ma, Jun; Guo, Haichao; Yang, Qing

    2013-01-01

    Highlights: ► The local NC structures in the uniform size of ∼15 nm were obtained by electropulsing. ► The NC structures were made up of γ-Fe without any other phases coexisting. ► The reduction in nucleation barrier of the γ-Fe helped form the local γ-Fe NC structure. ► The steel consisting of the lath martensitic and the γ-Fe nanocrystalline structure exhibits high mechanical properties. - Abstract: Nanocrystalline γ-Fe was obtained locally in a cold-rolled boron steel as a result of transient high-energy electropulsing. The nano-grains of γ-Fe were uniformly about 15 nm in size. No phases other than γ-Fe have been found in the nanocrystalline structure. It is believed that the pulse current enhances the nucleation rate of γ-Fe phase during the phase transformation from α-Fe to γ-Fe, resulting in the formation of local nanostructure. Moreover, in this study the steel consisting of the lath martensitic and the γ-Fe nanocrystalline structure exhibits high mechanical properties.

  4. The Research Status and Progress of Heavy/Large Hydrostatic Thrust Bearing

    Directory of Open Access Journals (Sweden)

    Xibing Li

    2014-03-01

    Full Text Available How to improve the rotation speed of heavy/large CNC vertical lathe, the machining efficiency, and machining precision is one of the key issues which need to be solved urgently. Hydrostatic thrust bearing is the key part to the heavy/large CNC vertical lathe; its performance directly affects the machining quality and operation efficiency. This paper analyses the latest research results from the perspective of the mechanical properties of hydrostatic thrust bearing, oil film lubrication, static pressure bearing thermal deformation, and the high efficiency refrigeration and evaluates the future scientific research direction in this area. Analysis shows that with the development of hydrostatic thrust bearing to the high speed, high precision, high efficiency, high stability, high multifunction, and high power, the study of hydrostatic thrust bearing will focus on the optimal design of the oil chamber to produce the least amount of heat, how to control the thermal deformation of hydrostatic thrust bearing, and the high efficiency refrigeration to ensure the machining accuracy of CNC equipment.

  5. New Development in Selective Laser Melting of Ti-6Al-4V: A Wider Processing Window for the Achievement of Fully Lamellar α + β Microstructures

    Science.gov (United States)

    Lui, E. W.; Xu, W.; Pateras, A.; Qian, M.; Brandt, M.

    2017-12-01

    Recent progress has shown that Ti-6Al-4V fabricated by selective laser melting (SLM) can achieve a fully lamellar α + β microstructure using 60 µm layer thickness in the as-built state via in situ martensite decomposition by manipulating the processing parameters. The potential to broaden the processing window was explored in this study by increasing the layer thickness to the less commonly used 90 µm. Fully lamellar α + β microstructures were produced in the as-built state using inter-layer times in the range of 1-12 s. Microstructural features such as the α-lath thickness and morphology were sensitive to both build height and inter-layer time. The α-laths produced using the inter-layer time of 1 s were much coarser than those produced with the inter-layer time of 12 s. The fine fully lamellar α + β structure resulted in tensile ductility of 11% and yield strength of 980 MPa. The tensile properties can be further improved by minimizing the presence of process-induced defects.

  6. The Danish East India Company

    DEFF Research Database (Denmark)

    Sørensen, Karsten Engsig

    2005-01-01

    The article analysis the first Danish East India Company incorporated in 1616, which was the first Danish Stock Company and which has impacts even on modern Danish company la......The article analysis the first Danish East India Company incorporated in 1616, which was the first Danish Stock Company and which has impacts even on modern Danish company la...

  7. Silvical characteristics of Atlantic white-cedar (Chamaecyparis thyoides)

    Science.gov (United States)

    S. Little

    1959-01-01

    Atlantic white-cedar ((Chamaecyparis thyoides (L.) B.S.P.) has been a highly prized species since Colonial times because of the durability and high quality of its wood. The wood has been used for many purposes: boat boards, shingles and lath, framing, house and boat finish, pails and tanks, cabin logs, posts, and poles. Good white-cedar has always...

  8. DEVELOPMENT OF A CNC MICRO-LATHE FOR BONE MICROIMPLANTS DESARROLLO DE UN MICROTORNO CNC PARA MICROIMPLANTES DE HUESO DESENVOLVIMENTO DE UM MICROTORNO CNC PARA MICROIMPLANTES DE OSSO

    Directory of Open Access Journals (Sweden)

    Daniel A. Rangel

    2011-06-01

    Full Text Available This paper evaluates the development of a CNC micro-lathe concept, continuing with the research in the development of machine tool prototypes by LATEMM. A micromachining center developed in 2004-2005 at Universidad de los Andes was studied, and based on the results obtained, a new prototype was proposed. The motivation behind the design and construction of this machine tool was to achieve higher precision in the machining process compared with conventional turning produced in macro machine tools. A machine, with spindle rotation speed up to 300 000 rpm was achieved, the cutting tool moves in two axes through step motors connected to worm gear reductions, thus resolution of 1µm is achieved. The interpolator was programmed based on DDA integration. The machine was set under a stereoscope to visualize the machining operations with zoom up to 30X. Micromachining was reached adopting NC control and it was possible to characterize micro-turned cortical bone samples.Este artículo evalúa el desarrollo de un concepto de microtorno CNC, siguiendo la línea de investigación en el desarrollo de prototipos de máquinas-herramientas por parte del LATEMM. Se estudió un centro de micromecanizado desarrollado en 2004-2005 en la Universidad de los Andes y con base en los resultados obtenidos se propuso un nuevo prototipo. La motivación detrás del diseño y la construcción de esta micromáquina herramienta era alcanzar mayor precisión en el mecanizado en comparación con el torneado convencional producido en máquinas-herramientas de tamaño macro. Se logró una máquina que alcanzó una velocidad de rotación de hasta 300.000 rpm en el husillo, la herramienta de corte se mueve en dos ejes a través de motores de paso conectados a sistemas de reducción sinfín-corona con lo que se logra una resolución de 1µm, además se programó interpolación basada en integración DDA. La máquina fue montada bajo un estereoscopio para visualizar las operaciones de

  9. Effect of ausforming on nanobainite steel

    International Nuclear Information System (INIS)

    Gong, W.; Tomota, Y.; Koo, M.S.; Adachi, Y.

    2010-01-01

    The effect of ausforming on kinetics, morphology and crystallography of nanobainite steel was examined by electron backscattered diffraction and transmission electron microscopy. Ausforming has been found to accelerate bainite transformation at 573 K. A characteristic microstructure consisting of blocky bainitic laths and retained austenite is observed in the ausformed bainite steel, where strong variant selection takes place due to the operated slip systems.

  10. Assembly for melting and heat treatment

    International Nuclear Information System (INIS)

    Blumenfeld, M.

    1976-11-01

    Laboratory scale production of alloys having a precise alloying materials content and the exact heat treatment of metallurgical specimens are discussed. The design and assembly of two relevant instruments are described. These instruments include a laboratory vacuum induction furnace and a specially designed glass lathe, that enables even an unskilled operator to encapsulate and seal metallurgical specimens in glass capsules. (author)

  11. Understanding and Writing G & M Code for CNC Machines

    Science.gov (United States)

    Loveland, Thomas

    2012-01-01

    In modern CAD and CAM manufacturing companies, engineers design parts for machines and consumable goods. Many of these parts are cut on CNC machines. Whether using a CNC lathe, milling machine, or router, the ideas and designs of engineers must be translated into a machine-readable form called G & M Code that can be used to cut parts to precise…

  12. Portable, low-cost NMR with laser-lathe lithography produced microcoils.

    Science.gov (United States)

    Demas, Vasiliki; Herberg, Julie L; Malba, Vince; Bernhardt, Anthony; Evans, Lee; Harvey, Christopher; Chinn, Sarah C; Maxwell, Robert S; Reimer, Jeffrey

    2007-11-01

    Nuclear Magnetic Resonance (NMR) is unsurpassed in its ability to non-destructively probe chemical identity. Portable, low-cost NMR sensors would enable on-site identification of potentially hazardous substances, as well as the study of samples in a variety of industrial applications. Recent developments in RF microcoil construction (i.e. coils much smaller than the standard 5mm NMR RF coils), have dramatically increased NMR sensitivity and decreased the limits-of-detection (LOD). We are using advances in laser pantographic microfabrication techniques, unique to LLNL, to produce RF microcoils for field deployable, high sensitivity NMR-based detectors. This same fabrication technique can be used to produce imaging coils for MRI as well as for standard hardware shimming or "ex-situ" shimming of field inhomogeneities typically associated with inexpensive magnets. This paper describes a portable NMR system based on the use of a 2 kg hand-held permanent magnet, laser-fabricated microcoils, and a compact spectrometer. The main limitations for such a system are the low resolution and sensitivity associated with the low field values and quality of small permanent magnets, as well as the lack of large amounts of sample of interest in most cases. The focus of the paper is on the setting up of this system, initial results, sensitivity measurements, discussion of the limitations and future plans. The results, even though preliminary, are promising and provide the foundation for developing a portable, inexpensive NMR system for chemical analysis. Such a system will be ideal for chemical identification of trace substances on site.

  13. Selective Electron Beam Manufacturing of Ti-6Al-4V Strips: Effect of Build Orientation, Columnar Grain Orientation, and Hot Isostatic Pressing on Tensile Properties

    Science.gov (United States)

    Wang, J.; Tang, H. P.; Yang, K.; Liu, N.; Jia, L.; Qian, M.

    2018-03-01

    Many novel designs for additive manufacturing (AM) contain thin-walled (≤ 3 mm) sections in different orientations. Selective electron beam melting (SEBM) is particularly suited to AM of such thin-walled titanium components because of its high preheating temperature and high vacuum. However, experimental data on SEBM of Ti-6Al-4V thin sections remains scarce because of the difficulty and high cost of producing long, thin and smooth strip tensile specimens (see Fig. 1). In this study, 80 SEBM Ti-6Al-4V strips (180 mm long, 42 mm wide, 3 mm thick) were built both vertically (V-strips) and horizontally (H-strips). Their density, microstructure and tensile properties were investigated. The V-strips showed clearly higher tensile strengths but lower elongation than the H-strips. Hot isostatic pressing (HIP) produced the same lamellar α-β microstructures in terms of the average α-lath thickness in both types of strips. The retained prior-β columnar grain boundaries after HIP showed no measurable influence on the tensile properties, irrespective of their length and orientation, because of the formation of randomly distributed fine α-laths.[Figure not available: see fulltext.

  14. Modification of the crystal habit of celecoxib for improved processability.

    Science.gov (United States)

    Banga, Sheere; Chawla, Garima; Varandani, Deepak; Mehta, B R; Bansal, Arvind K

    2007-01-01

    Crystallization is often used in the pharmaceutical industry for purification and isolation of drugs, and also as a means of generating polymorphs or isomorphs. The aim of this study was to investigate the role of extrinsic crystallization parameters on the crystallized product, with special emphasis on improving the mechanical properties of acicular celecoxib. Celecoxib isomorphs were prepared using different techniques (solvent crystallization and vapour diffusion) and crystallization conditions (solvents, stirring, degree of supersaturation, crystallization temperature and seeding). Powder X-ray diffractometry, spectroscopic and thermal methods were used to investigate physical characteristics of crystals. Growth kinetics and aggregation dynamics of crystallization in polar and non-polar solvents were simulated using a dynamic light scattering method. The quick appearance of broad peaks over the range of 10-8000 nm in chloroform during crystallization simulation studies indicated faster aggregation in non-polar solvents. Aspect ratio, flow, compressibility and surface area of recrystallized products were also determined. Surface topography was determined by atomic force microscopy and the lath-shaped crystals (aspect ratio of 2-4) exhibited a roughness index of 1.79 in comparison with 2.92 for needles. Overall, the lath-shaped isomorphs exhibited improved flow and better compressibility.

  15. Effect of carbon and manganese on the microstructure and mechanical properties of 9Cr2WVTa deposited metals

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Jian [Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, 110016, Shenyang (China); Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 110016, Shenyang (China); Rong, Lijian [Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, 110016, Shenyang (China); Li, Dianzhong [Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 110016, Shenyang (China); Lu, Shanping, E-mail: shplu@imr.ac.cn [Key Laboratory of Nuclear Materials and Safety Assessment, Institute of Metal Research, Chinese Academy of Sciences, 110016, Shenyang (China); Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 110016, Shenyang (China)

    2017-03-15

    Six 9Cr2WVTa deposited metals with different carbon and manganese contents have been studied to reveal the role of major elements, which guide for the design of welding consumables for reduced activation ferritic/martensitic steel and meet for the requirements of accelerator driven systems-lead fusion reactors. The typical microstructure for the 9Cr2WVTa deposited metals is the lath martensite along with the fine stripe δ-ferrite. The chemical compositions influence the solidification sequence and therefore, change the δ-ferrite content in the deposited metal. The impact toughness for the 9Cr2WVTa deposited metals decreases remarkably when the δ-ferrite content is more than 5.2 vol%, also the impact toughness decreases owing to the high quenching martensite formation. Increasing the level of manganese addition, α phase of each alloy shifts to the bottom right according to the CCT diagram. - Highlights: • The typical deposited metals is the lath martensite with the fine stripe δ-ferrite. • The impact toughness is dependent on the δ-ferrite and the high quenching martensite. • The chemical compositions influence the solidification sequence.

  16. Twin-spot laser welding of advanced high-strength multiphase microstructure steel

    Science.gov (United States)

    Grajcar, Adam; Morawiec, Mateusz; Różański, Maciej; Stano, Sebastian

    2017-07-01

    The study addresses the results concerning the laser welding of TRIP (TRansformation Induced Plasticity) steel using a beam focused at two spots (also referred to as twin-spot laser welding). The analysis involved the effect of variable welding thermal cycles on the properties and microstructure of welded joints. The tests were performed using a linear energy of 0.048 and 0.060 kJ/mm and the laser beam power distribution of 50%:50%, 60%:40% and 70%:30%. The tests also involved welding performed using a linear energy of 0.150 kJ/mm and the laser beam power distribution of 70%:30%. In addition, the research included observations of the microstructure of the fusion zone, heat affected zone and the transition zone using light microscopy and scanning electron microscopy. The fusion zone was composed of blocky-lath martensite whereas the HAZ (heat-affected zone) was characterised by the lath microstructure containing martensite, bainite and retained austenite. The distribution of twin-spot laser beam power significantly affected the microstructure and hardness profiles of welded joints. The highest hardness (480-505 HV), regardless of welding variants used, was observed in the HAZ.

  17. Microstructure-properties correlation in fiber laser welding of dual-phase and HSLA steels

    Energy Technology Data Exchange (ETDEWEB)

    Saha, D.C., E-mail: dcsaha@uwaterloo.ca [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada N2L 3G1 (Canada); Westerbaan, D.; Nayak, S.S. [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada N2L 3G1 (Canada); Biro, E. [ArcelorMittal Global Research, 1390 Burlington Street East, Hamilton, ON, Canada L8N 3J5 (Canada); Gerlich, A.P.; Zhou, Y. [Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada N2L 3G1 (Canada)

    2014-06-01

    Similar and dissimilar welds of dual-phase (DP) and high strength low alloy (HSLA) steels were made by fiber laser welding (FLW). The welds were characterized with respect to microstructure, micro- and nano-hardness, and tensile properties. The fusion zone (FZ) in the DP welds consisted of fully martensitic structure; whereas HSLA and dissimilar weld FZ microstructure were mixture of martensite and bainite. Analytical transmission electron microscopy (TEM) confirmed bainite structures containing bainitic ferrite laths with intralath and interlath cementite. Precipitation of single variant carbides inside the bainitic ferrite laths were confirmed by measuring the interplanar spacing. The cooling rate in the FZ, estimated using Rosenthal equation, and continuous-cooling-transformation diagrams corroborated the microstructure formed. Nanoindentation was used to verify the hardness of these individual microconstituents, since a much lower nano-hardness for bainite (4.11 GPa) was observed compared to martensite (6.57 GPa) phase. Tensile failure occurred in the tempered area of the heat affected zone (HAZ) in the DP steel welded, which was confirmed by typical cup-like dimple fracture; likewise failure in the HSLA base metal, which occurred in dissimilar and HSLA welds, indicated distinctive dimple and shear dimple ductile morphology.

  18. Structure–mechanical property relationship in a high strength low carbon alloy steel processed by two-step intercritical annealing and intercritical tempering

    International Nuclear Information System (INIS)

    Zhou, W.H.; Wang, X.L.; Venkatsurya, P.K.C.; Guo, H.; Shang, C.J.; Misra, R.D.K.

    2014-01-01

    The influence of annealing and tempering temperature on the microstructure and mechanical properties was investigated in a low carbon alloy steel that was processed by a two-step intercritical annealing and intercritical tempering heat treatment. In general, the microstructure of the processed steel comprises intercritical lath-like ferrite, bainitic/martensitic lath and acicular-type retained austenite. The lower intercritical annealing temperature resulted in lower fraction of intercritical ferrite with finer grain size and consequently higher strength. On the other hand, the intercritical tempering temperature significantly influenced retained austenite content and precipitation. High fraction of retained austenite was obtained at a temperature slightly above Ac 1 temperature and retained austenite content decreased with increase in tempering temperature. This behavior is attributed to the competition between the enrichment of Mn and Ni and the fraction of reversed austenite. Fine niobium carbide precipitates of size ∼2–6 nm and copper precipitates of size range ∼10–30 nm were obtained. The optimal intercritical annealing and tempering temperatures to obtain the product of tensile strength and elongation % of ∼30 GPa% were 780 °C and 660 °C, respectively and the volume fraction of retained austenite was ∼29%

  19. A New Approach to Spindle Radial Error Evaluation Using a Machine Vision System

    Directory of Open Access Journals (Sweden)

    Kavitha C.

    2017-03-01

    Full Text Available The spindle rotational accuracy is one of the important issues in a machine tool which affects the surface topography and dimensional accuracy of a workpiece. This paper presents a machine-vision-based approach to radial error measurement of a lathe spindle using a CMOS camera and a PC-based image processing system. In the present work, a precisely machined cylindrical master is mounted on the spindle as a datum surface and variations of its position are captured using the camera for evaluating runout of the spindle. The Circular Hough Transform (CHT is used to detect variations of the centre position of the master cylinder during spindle rotation at subpixel level from a sequence of images. Radial error values of the spindle are evaluated using the Fourier series analysis of the centre position of the master cylinder calculated with the least squares curve fitting technique. The experiments have been carried out on a lathe at different operating speeds and the spindle radial error estimation results are presented. The proposed method provides a simpler approach to on-machine estimation of the spindle radial error in machine tools.

  20. Effect of heavy tempering on microstructure and yield strength of 28CrMo48VTiB martensitic steel

    Science.gov (United States)

    Sun, Yu; Gu, Shunjie; Wang, Qian; Wang, Huibin; Wang, Qingfeng; Zhang, Fucheng

    2018-02-01

    The 28CrMo48VTiB martensitic steel for sulfide stress cracking (SSC) resistance oil country tubular goods (OCTG) of C110 grade was thermally processed through quenching at 890 °C and tempering at 600 °C-720 °C for 30-90 min. The microstructures of all samples were characterized using field emission scanning electron microscopy (FESEM), electron backscattering diffraction (EBSD), transmission electron microscopy (TEM) and x-ray diffractometry (XRD). Also, the tensile properties were measured. The results indicated that the yield strength (YS) decreased as both the tempering temperature and duration increased, due to the coarsening of martensitic packet/block/lath structures, the reduction of dislocation density, as well as the increase of both the volume fraction and average diameter of the precipitates. The martensitic lath width was the key microstructural parameter controlling the YS of this heavily-tempered martensitic steel, whereas the corresponding relationship was in accordance with the Langford-Cohen model. Furthermore, the martensitic structure boundary and the solid solution strengthening were the two most significant factors dominating the YS, in comparison with the dislocation and precipitation strengthening.

  1. Mechanical design features of the MSU K-800 cyclotron superconducting coil

    International Nuclear Information System (INIS)

    Lawton, D.; Blosser, H.G.; Moskalik, J.M.; Stork, G.A.

    1984-01-01

    The winding of the K-800 cyclotron superconducting magnet coil was completed in late 1983. The windings consist of four separate coils (symmetrical large and small coils on each side of the median plane). The coils are wound in vertical layers in a spiral fashion. The large coils are 32 layers with 2329 total turns each (59,000 feet of wire) and the small coils are 32 layers with 1544 turns each (39,000 feet of wire). The spiral winding was achieved by supporting the first turn of a layer by a set of gradually increasing spacers with subsequent turns supported by previous turns. Winding was done on the 10 foot diameter table vertical lathe. The winding apparatus was mounted on the lathe's tool arm which had an automatic vertical feed to match the spiral path of the wire. The superconducting cable has a retangular cross section (with rounded corners) of dimentions .207 inches x .150 inches. Approximately 200 niobium titanium filaments are contained in a .04 inch x .06 inches copper insert that is soldered (50/50 lead tin) in a slot in the side of the copper conductor substrate

  2. Scape goats, silver bullets, and other pitfalls in the path to sustainability

    Directory of Open Access Journals (Sweden)

    D. G. Webster

    2017-03-01

    Full Text Available This paper draws from 'The Lathe of Heaven' by Ursula Le Guin to highlight some of the most likely pitfalls on the political road to a sustainable planet. Through the literary device of dreams that can change the world, Le Guin explores how the individual’s egoistic desire to save humanity can be twisted by the limitations of our psyche and our society, turning an already uncomfortable future Earth into a devastated planet. It is a stinging critique of answers handed down from above, and a call to action for those of us who just get by here below. Her story warns of the ancient “road to hell”, paved and trodden by would be saviors with the best intentions but also points to the license that public apathy provides to the powerful when the costs of environmental harm are borne by the powerless. These disconnects, combined with cycles of rationalization, silver bullet mentalities, and the tendency to scapegoat others for negative side effects, can all derail sustainability transitions. 'Lathe' provides an allegorical assessment of this process, but much more study is needed to fully understand and regulate the resulting governance treadmill.

  3. PELAKSANAAN PEMBELAJARAN BERBASIS MULTIMEDIA KOMPUTER UNTUK MENINGKATKAN PEMAHAMAN, SIKAP, DAN KETERAMPILAN DALAM MEMBUBUT ULIR SEGITIGA PADA KOMPETENSI KEAHLIAN TEKNIK PEMESINAN SMK

    Directory of Open Access Journals (Sweden)

    Bambang Eko Soebekti Djatmiko

    2013-07-01

    Full Text Available The application of multimedia based learning to improve the under­standing, attitudes, and skills on lathe triangle screw at Mechanical Engineering Com­peten­cies in Vocational High School. The purpose of this study is to improve the understand­ing, attitudes and skills competencies on lathe triangle screw using computer-based multi­media. This study is designed in 3 cycles. The subjects of the study are thirty-five students at the X grade of Mechanical Engineering competencies.The results of the study show that the use of multimedia based learning is able to enhance students' cognitive, affective (attitude and psychomotoric abilities as well as to improve student achievement. Tujuan penelitian ini adalah meningkatkan pemahaman, sikap, dan ke­te­ram­pilan membubut ulir segitiga siswa pada Kompetensi Keahlian Teknik Pemesinan SMK. Rancangan penelitian ini adalah tindakan kelas yang dilaksanakan dalam tiga siklus. Subjek penelitian adalah siswa kelas X program keahlian teknik pemesinan yang berjumlah 35 siswa. Hasil penelitian menunjukkan penggunaan pembelajaran berbasis multimedia dapat meningkatkan kemampuan kognitif siswa; dapat meningkat­kan kemampuan afektif (sikap siswa; dapat meningkatkan kemampuan psikomotorik siswa; dan dapat meningkatkan hasil belajar siswa.

  4. Comparison of fatigue crack initiation behavior in different microstructures of TC21 titanium alloy

    Directory of Open Access Journals (Sweden)

    Tan Changsheng

    2018-01-01

    Full Text Available Cyclic heterogeneous deformation, slip characteristics and crack nucleation with different microstructures, such as bimodal microstructure (BM and fine lamellar microstructure (FLM in TC21 alloy (Ti-6Al-2Sn-2Zr-3Mo-1Cr-2Nb-0.1Si, were systematically investigated and analyzed during high cycle fatigue at room temperature. The results demonstrated that the FLM microstructure possesses higher high-cycle fatigue strength than those of the BM one. For BM, the heterogeneous plastic deformation existed within the different large primary α phase, such as equiaxed primary α and primary α lath. The cracks at interfaces and slip bands easily coalesce with each other to form large cracks in BM. However, the α laths with similar morphology and size (nanosize distributed uniformly in FLM and could relatively deform homogeneously in micro-region, which delayed the initiation of the fatigue crack. Based on the electron-backscattered diffraction (EBSD analysis, it found that the strain was nonuniformly distributed in BM, however, it is relatively homogeneous in FLM. Moreover, lots of straight cracks are parallel and along single intrusions within the β grain which delays the coalescence of cracks.

  5. Fiscal 2000 achievement report. Research on machine tool not necessitating hydraulic system; 2000 nendo yuatsu resu kosaku kikai no kenkyu seika hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2001-03-01

    From the viewpoint that the manufacturing process, expendable items, and recycling should all be taken into consideration when machine tool energy consumption is the matter to discuss, it is concluded that the most important policy to follow in the effort to enhance energy conservation is to enable the tool to operate without hydraulic systems. For the realization of a general-purpose machine tool (lathe) to operate free of hydraulic systems, efforts are exerted to develop element technologies, tool rests, tail stocks, and chuck drives usable for the construction of a practical hydraulic system-free machine tool. In fiscal 2000, comprehensive evaluation of experimental machine tools continued, problems to solve for practical application were put together for the fabrication of improved units, and the improved units and an improved control method were integrated into a prototype of practical machine tools. The prototype was exhibited at Japan International Machine Tool Fair (JIMTOF) as a hydraulic system-free NC (numerically controlled) lathe Type LB300, and won a high valuation. The prototype was then tested for basic performance and for possibility of improvement, and problems to be solved before commercialization were isolated. (NEDO)

  6. Modeling of microstructure property relationships in titanium-aluminum-vanadium

    Science.gov (United States)

    Tiley, Jaimie Scott

    Fuzzy logic neural network models were developed to predict the room temperature tensile behavior of Ti-6Al-4V. This involved the development of a database relating microstructure to properties. This necessitated establishing heat treatment processes to develop microstructural features, mechanical testing of samples, creating rigorous stereology procedures, developing numerical models to predict mechanical behavior, and determining trends and inter-relationships relating microstructural features to mechanical properties. Microstructural features were developed using a Gleeble(TM) 1500 Thermal-mechanical simulator. Samples were obtained from mill annealed plate material and both alpha + beta forged and beta forged materials. A total of 72 samples were beta solutionized and heat treated using different heating and cooling conditions. Rigorous stereology procedures were developed to characterize the important microstructural features. The features included Widmanstatten alpha lath thickness, volume fraction of total alpha, volume fraction of Widmanstatten alpha, grain boundary alpha thickness, mean edge length, colony scale factor, and prior beta grain size factor. Chemical composition was also determined using standard chemical analysis and microscopy techniques. The samples were tested for yield strength, ultimate tensile strength, and elongation at room temperature. Results from the tests and the characterization were used to develop fuzzy logic neural network models to predict the mechanical behaviors and develop relationships between the microstructural features (using CubiCalc RTC(TM)). Results were compared to standard multi-variable regression models. The fuzzy logic neural network models were able to predict the yield, and ultimate tensile strength, within acceptable error ranges with a limited number of input data samples. The models also predicted the elongation values but with larger errors. Of particular importance, the models identified the importance of

  7. The Impact of Location and Growing Medium on Harvest Yield and Flavor of Basil and Squash Microgreens

    Science.gov (United States)

    Leal, J.; Ventura, C. J.

    2016-12-01

    The purpose of this experiment is to discover the most efficient, feasible way to produce a high yield of flavorful microgreens within the best growing medium and building location at the Stanford Educational Farm. In recent years, microgreens, young, small edible greens utilized as flavor garnishes for fine dining, have evolved into an immensely profitable market that will continue to expand and prosper. To capitalize on such opportunities, the primary metrics focused upon are harvest yield and flavor of basil and squash microgreens, as they develop in different concentrations of quick root and compost while located in either a greenhouse or lath house. It was hypothesized that if basil and squash microgreens were grown in a mixture of 50% compost and 50% quick root in the greenhouse, then they would produce the greatest harvest yield and maximum amount of flavor. The general experimental protocol includes monitoring the growth of the microgreens, then harvesting directly after the first true leaves begin to emerge. Upon harvest, each set of microgreens are separated into different clear glass jars to place on a small scale for weighing to determine the yield and tasting the leaves to analyze the flavor content. The highest yield of basil (63 grams) developed in a tray of 100% quick root in the lath house, while the greatest yield of squash (51 grams) succeeded in 100% quick root in the greenhouse. Overall however, the basil grew fastest in the greenhouse but tasted stronger in the lath house. Additionally, because the harvest yield and flavor results were so poor in all other locations and growing mediums for squash during the first trial, it cannot be considered a viable microgreen. In the future, more trials should be conducted for greater numbers of trays of microgreens to collect more data. The nutritional value of microgreens should also be explored further to obtain a holistic approach to the value of these plants from seed to harvest to consumption.

  8. Pengaruh Tebal Venir dan Berat Labur Perekat terhadap Keteguhan Rekat Kayu Lapis Damar

    OpenAIRE

    Santoso, Adi

    1995-01-01

    This paper present the study results on the effect of veneer thickness and glue spread on bonding strength of damar (Agathis spec.) plywood. The responses observed were the corrected absorption height measurement, depth of lathe check of veneers, veneers thickness, moisture content, specific gravity and plywood bonding strength. The design employed was tire randomized completely design with factorial experiment.The results showed that the effect of veneers thickness on plywood bondi...

  9. Site-specific atomic-scale characterisation of retained austenite in a strip cast TRIP steel

    International Nuclear Information System (INIS)

    Xiong, Z.P.; Saleh, A.A.; Marceau, R.K.W.; Taylor, A.S.; Stanford, N.E.; Kostryzhev, A.G.; Pereloma, E.V.

    2017-01-01

    Knowledge of carbon content in retained austenite (RA) with different neighbouring phases is essential to understand the chemical stability of RA, which is useful for microstructure tuning of transformation-induced plasticity (TRIP) steels. The present study investigates different morphologies and chemical compositions of RA by correlating electron backscattering diffraction, transmission electron microscopy and atom probe tomography. The effect of neighbouring phases, such as polygonal ferrite, bainitic ferrite lath, ferrite in granular bainite and carbides, on the carbon content in the RA is investigated. The results reveal that the film RA morphology does not always have a higher carbon content than the blocky RA; as coarse RA sometimes displays a higher carbon content than the fine RA films or islands depending on the neighbouring phases. The diffusion of carbon and manganese between austenite and ferrite in bainitic ferrite/granular bainite has been explained according to either diffusionless and/or diffusional mechanism of bainitic ferrite formation followed by tempering. -- Highlights: •The effect of neighbouring phases on retained austenite (RA) features was investigated. •A lower carbon content in fine/film RA compared to coarse/blocky RA was experimentally demonstrated. •At least locally controlled diffusion of substitutional solutes across the RA/bainitic ferrite lath interface was suggested.

  10. The Interpretation of Cholesterol Balance Derived Synthesis Data and Surrogate Noncholesterol Plasma Markers for Cholesterol Synthesis under Lipid Lowering Therapies

    Directory of Open Access Journals (Sweden)

    Frans Stellaard

    2017-01-01

    Full Text Available The cholesterol balance procedure allows the calculation of cholesterol synthesis based on the assumption that loss of endogenous cholesterol via fecal excretion and bile acid synthesis is compensated by de novo synthesis. Under ezetimibe therapy hepatic cholesterol is diminished which can be compensated by hepatic de novo synthesis and hepatic extraction of plasma cholesterol. The plasma lathosterol concentration corrected for total cholesterol concentration (R_Lath as a marker of de novo cholesterol synthesis is increased during ezetimibe treatment but unchanged under treatment with ezetimibe and simvastatin. Cholesterol balance derived synthesis data increase during both therapies. We hypothesize the following. (1 The cholesterol balance data must be applied to the hepatobiliary cholesterol pool. (2 The calculated cholesterol synthesis value is the sum of hepatic de novo synthesis and the net plasma—liver cholesterol exchange rate. (3 The reduced rate of biliary cholesterol absorption is the major trigger for the regulation of hepatic cholesterol metabolism under ezetimibe treatment. Supportive experimental and literature data are presented that describe changes of cholesterol fluxes under ezetimibe, statin, and combined treatments in omnivores and vegans, link plasma R_Lath to liver function, and define hepatic de novo synthesis as target for regulation of synthesis. An ezetimibe dependent direct hepatic drug effect cannot be excluded.

  11. Mechanical properties of 9Cr–1W reduced activation ferritic martensitic steel weldment prepared by electron beam welding process

    Energy Technology Data Exchange (ETDEWEB)

    Das, C.R., E-mail: chitta@igcar.gov.in [Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India); Albert, S.K. [Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India); Sam, Shiju [Institute for Plasma Research, Gandhinagar (India); Mastanaiah, P. [Defense Research and Development Laboratory, Hyderabad (India); Chaitanya, G.M.S.K.; Bhaduri, A.K.; Jayakumar, T. [Indira Gandhi Center for Atomic Research, Kalpakkam 603102 (India); Murthy, C.V.S. [Defense Research and Development Laboratory, Hyderabad (India); Kumar, E. Rajendra [Institute for Plasma Research, Gandhinagar (India)

    2014-11-15

    Highlights: • Width of HAZ is smaller in the 9Cr–1W RAFM weldment prepared by EB process compared to that reported for TIG weldments in literature. • Weld joint is stronger than that of the base metal. • Toughness of weld metal prepared by EB welding process is comparable to that (in PWHT condition) prepared by TIG process. • DBTT of as-welded 9Cr–1W RAFM weldment prepared by EB process is comparable to that reported for TIG weld metal in PWHT condition. - Abstract: Microstructure and mechanical properties of the weldments prepared from 9Cr–1W reduced activation ferritic martensitic (RAFM) steel using electron beam welding (EBW) process were studied. Microstructure consists of tempered lath martensite where precipitates decorating the boundaries in post weld heat treated (PWHT) condition. Lath and precipitate sizes were found to be finer in the weld metal than in base metal. Accordingly, hardness of the weld metal was found to be higher than the base metal. Tensile strength of the cross weldment specimen was 684 MPa, which was comparable with the base metal tensile strength of 670 MPa. On the other hand, DBTT of 9Cr–1W weld metal in as-welded condition is similar to that reported for TIG weld metal in PWHT condition.

  12. Rib forming tool for tubing

    Science.gov (United States)

    Rowley, James P.; Lewandowski, Edward F.; Groh, Edward F.

    1976-01-01

    Three cylindrical rollers are rotatably mounted equidistant from the center of a hollow tool head on radii spaced 120.degree. apart. Each roller has a thin flange; the three flanges lie in a single plane to form an internal circumferential rib in a rotating tubular workpiece. The tool head has two complementary parts with two rollers in one part of the head and one roller in the other part; the two parts are joined by a hinge. A second hinge, located so the rollers are between the two hinges, connects one of the parts to a tool bar mounted in a lathe tool holder. The axes of rotation of both hinges and all three rollers are parallel. A hole exposing equal portions of the three roller flanges is located in the center of the tool head. The two hinges permit the tool head to be opened and rotated slightly downward, taking the roller flanges out of the path of the workpiece which is supported on both ends and rotated by the lathe. The parts of the tool head are then closed on the workpiece so that the flanges are applied to the workpiece and form the rib. The tool is then relocated for forming of the next rib.

  13. Mechanical properties of 9Cr–1W reduced activation ferritic martensitic steel weldment prepared by electron beam welding process

    International Nuclear Information System (INIS)

    Das, C.R.; Albert, S.K.; Sam, Shiju; Mastanaiah, P.; Chaitanya, G.M.S.K.; Bhaduri, A.K.; Jayakumar, T.; Murthy, C.V.S.; Kumar, E. Rajendra

    2014-01-01

    Highlights: • Width of HAZ is smaller in the 9Cr–1W RAFM weldment prepared by EB process compared to that reported for TIG weldments in literature. • Weld joint is stronger than that of the base metal. • Toughness of weld metal prepared by EB welding process is comparable to that (in PWHT condition) prepared by TIG process. • DBTT of as-welded 9Cr–1W RAFM weldment prepared by EB process is comparable to that reported for TIG weld metal in PWHT condition. - Abstract: Microstructure and mechanical properties of the weldments prepared from 9Cr–1W reduced activation ferritic martensitic (RAFM) steel using electron beam welding (EBW) process were studied. Microstructure consists of tempered lath martensite where precipitates decorating the boundaries in post weld heat treated (PWHT) condition. Lath and precipitate sizes were found to be finer in the weld metal than in base metal. Accordingly, hardness of the weld metal was found to be higher than the base metal. Tensile strength of the cross weldment specimen was 684 MPa, which was comparable with the base metal tensile strength of 670 MPa. On the other hand, DBTT of 9Cr–1W weld metal in as-welded condition is similar to that reported for TIG weld metal in PWHT condition

  14. Inorganic particle analysis of dental impression elastomers.

    Science.gov (United States)

    Carlo, Hugo Lemes; Fonseca, Rodrigo Borges; Soares, Carlos José; Correr, Américo Bortolazzo; Correr-Sobrinho, Lourenço; Sinhoreti, Mário Alexandre Coelho

    2010-01-01

    The aim of this study was to determine quantitatively and qualitatively the inorganic particle fraction of commercially available dental elastomers. The inorganic volumetric fraction of two addition silicones (Reprosil Putty/Fluid and Flexitime Easy Putty/Fluid), three condensation silicones (Clonage Putty/Fluid, Optosil Confort/Xantopren VL and Silon APS Putty/Fluid), one polyether (Impregum Soft Light Body) and one polysulfide (Permlastic Light Body) was accessed by weighing a previously determined mass of each material in water before and after burning samples at 600 ºC, during 3 h. Unsettled material samples were soaked in acetone and chloroform for removal of the organic portion. The remaining filler particles were sputter-coated with gold evaluation of their morphology and size, under scanning electron microscopy (SEM). Flexitime Easy Putty was the material with the highest results for volumetric particle fraction, while Impregum Soft had the lowest values. Silon 2 APS Fluid presented the lowest mean filler size values, while Clonage Putty had the highest values. SEM micrographs of the inorganic particles showed several morphologies - lathe-cut, spherical, spherical-like, sticks, and sticks mixed to lathe-cut powder. The results of this study revealed differences in particle characteristics among the elastometic materials that could lead to different results when testing mechanical properties.

  15. The effect of double steps heat treatment on the microstructure of nanostructure bainitic medium carbon steels

    Science.gov (United States)

    Foughani, Milad; Kolahi, Alireza; Palizdar, Yahya

    2018-01-01

    Nowadays, Nano structure bainitic steel have attracted attention mostly because of its special mechanical properties such as high tensile strength, hardness, appropriate toughness and low manufacturing cost. The main concern for the mass production of this type of steels is prolong austempering process which increases the production costs as well as time. In this research, in order to accelerate the bainitic transformation and decrease the production time, a medium carbon steel has been prepared and two steps austempering process was employed to prevent the bainite laths thickening. The Samples were austenetized at 1000°C for 15 min and were kept in the salt bath between 1 - 12 hours at 290°C in one step and between 1 - 12 hours at the temperature range of 250°C - 300°C in two steps bainite transformation. The obtained micro structures were studied by the optical and scanning electron microscopy (FESEM) and the mechanical properties were investigated by using tensile and hardness tests. The results show that the two steps austempering process and lower carbon concentration lead to lower austempering time as well as the formation of more stable retained austenite and nanostructured bainite lath which results in higher mechanical properties.

  16. Structure–mechanical property relationship in a high strength low carbon alloy steel processed by two-step intercritical annealing and intercritical tempering

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, W.H. [School of Materials Science and Engineering, University of Science and Technology, Beijing (China); Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, Institute for Material Research and Innovation, University of Louisiana at Lafayette, P.O. Box 44130, Lafayette, LA 70503 (United States); Wang, X.L. [School of Materials Science and Engineering, University of Science and Technology, Beijing (China); Venkatsurya, P.K.C. [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, Institute for Material Research and Innovation, University of Louisiana at Lafayette, P.O. Box 44130, Lafayette, LA 70503 (United States); Guo, H. [School of Materials Science and Engineering, University of Science and Technology, Beijing (China); Shang, C.J., E-mail: cjshang@ustb.edu.cn [School of Materials Science and Engineering, University of Science and Technology, Beijing (China); Misra, R.D.K. [Laboratory for Excellence in Advanced Steel Research, Center for Structural and Functional Materials, Institute for Material Research and Innovation, University of Louisiana at Lafayette, P.O. Box 44130, Lafayette, LA 70503 (United States)

    2014-06-01

    The influence of annealing and tempering temperature on the microstructure and mechanical properties was investigated in a low carbon alloy steel that was processed by a two-step intercritical annealing and intercritical tempering heat treatment. In general, the microstructure of the processed steel comprises intercritical lath-like ferrite, bainitic/martensitic lath and acicular-type retained austenite. The lower intercritical annealing temperature resulted in lower fraction of intercritical ferrite with finer grain size and consequently higher strength. On the other hand, the intercritical tempering temperature significantly influenced retained austenite content and precipitation. High fraction of retained austenite was obtained at a temperature slightly above Ac{sub 1} temperature and retained austenite content decreased with increase in tempering temperature. This behavior is attributed to the competition between the enrichment of Mn and Ni and the fraction of reversed austenite. Fine niobium carbide precipitates of size ∼2–6 nm and copper precipitates of size range ∼10–30 nm were obtained. The optimal intercritical annealing and tempering temperatures to obtain the product of tensile strength and elongation % of ∼30 GPa% were 780 °C and 660 °C, respectively and the volume fraction of retained austenite was ∼29%.

  17. Effects of Microstructural Inhomogeneity on Charpy Impact Properties for Reactor Pressure Vessel

    Energy Technology Data Exchange (ETDEWEB)

    Hong, Seokmin; Song, Jaemin; Kim, Min-Chul; Choi, Kwon-Jae; Lee, Bong-Sang [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

    2014-10-15

    Reactor pressure vessel (RPV) steels are fabricated by vacuum carbon deoxidation (VCD), and then heat treatment of quenching and tempering is conducted after forging. The through-the-thickness variation of microstructure in RPV can occur due to the cooling rate gradient during quenching and inhomogeneous deformation during forging process. The variation of microstructure in RPV affects the mechanical properties, and inhomogeneity in mechanical properties can occur. The evaluation of mechanical properties of RPV is conducted at thickness of 1/4T. In order to evaluate the safety of RPV more correctly, the research about the through-the-thickness variation of microstructure and mechanical properties in RPV is need. 1. The fine low bainite (LB) is the dominant phase at the inner-surface (0T), but coarse upper bainite (UB) is the dominant phase at the center (1/2T). This is because cooling rate gradient from surface to center occurs during quenching. 2. Inter-lath carbides act as fracture initiation site, and it reduces impact toughness. 3. The upper shelf energy is low and the reference temperatures are high at the 1/4T. Impact properties are poor at 1/4T because of the formation of coarse upper bainite structure and coarse inter-lath carbides.

  18. Ductile cutting of silicon microstructures with surface inclination measurement and compensation by using a force sensor integrated single point diamond tool

    International Nuclear Information System (INIS)

    Chen, Yuan-Liu; Cai, Yindi; Shimizu, Yuki; Ito, So; Gao, Wei; Ju, Bing-Feng

    2016-01-01

    This paper presents a measurement and compensation method of surface inclination for ductile cutting of silicon microstructures by using a diamond tool with a force sensor based on a four-axis ultra-precision lathe. The X- and Y-directional inclinations of a single crystal silicon workpiece with respect to the X- and Y-motion axes of the lathe slides were measured respectively by employing the diamond tool as a touch-trigger probe, in which the tool-workpiece contact is sensitively detected by monitoring the force sensor output. Based on the measurement results, fabrication of silicon microstructures can be thus carried out directly along the tilted silicon workpiece by compensating the cutting motion axis to be parallel to the silicon surface without time-consuming pre-adjustment of the surface inclination or turning of a flat surface. A diamond tool with a negative rake angle was used in the experiment for superior ductile cutting performance. The measurement precision by using the diamond tool as a touch-trigger probe was investigated. Experiments of surface inclination measurement and ultra-precision ductile cutting of a micro-pillar array and a micro-pyramid array with inclination compensation were carried out respectively to demonstrate the feasibility of the proposed method. (paper)

  19. Microstructural evolution and mechanical properties of low-carbon steel treated by a two-step quenching and partitioning process

    Energy Technology Data Exchange (ETDEWEB)

    Yan, Shu [The State Key Laboratory of Rolling & Automation, Northeastern University, Shenyang 110819 (China); Liu, Xianghua, E-mail: liuxh@mail.neu.edu.cn [The State Key Laboratory of Rolling & Automation, Northeastern University, Shenyang 110819 (China); Research Academy, Northeastern University, Shenyang 110819 (China); Liu, Wayne J [Research Academy, Northeastern University, Shenyang 110819 (China); Lan, Huifang; Wu, Hongyan [The State Key Laboratory of Rolling & Automation, Northeastern University, Shenyang 110819 (China)

    2015-07-29

    The quenching and partitioning (Q&P) process is studied in Ti-bearing low-carbon steel. Detailed characterization of the microstructural evolution is performed by means of optical microscopy, scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The results indicate that the investigated steel subjected to the Q&P process forms a multiphase microstructure of primarily lath martensite, with small amounts of plate-type martensite and retained austenite. The distribution and morphology of the retained austenite are observed; moreover the relationship between the phase fraction of the retained austenite, its carbon concentration, and the partitioning conditions is established. Carbides preferentially precipitate within the plate-type martensite at first, and gradually form in the martensitic laths over time during the partitioning step. Additionally, titanium precipitations contribute to both the refinement of prior austenite grains and the improvement of strength by precipitation strengthening. The results of mechanical properties testing indicate that the samples partitioned at 400 °C exhibit a superior combination of strength and elongation, with products of the two properties ranging between 19.6 and 20.9 GPa%. Based on analysis of work hardening behavior it is determined that the higher ductility is closely related to the higher phase fraction and/or stability of retained austenite.

  20. The tensile and fatigue properties of type 1.4914 ferritic steel for fusion reactor applications

    International Nuclear Information System (INIS)

    Marmy, P.; Victoria, M.; Ruan, Y.

    1989-08-01

    Martensitic steels have received considerable attention as structural materials in fusion reactor applications. In present designs, fusion reactors are expected to operate in a cyclic mode, thus producing cyclic thermal stresses in the first wall. Due to its thermal expansion coefficient and very low swelling rate, 1.4914 martensitic steel is a suitable candidate for the first wall with high neutron loadings. This paper presents the preirradiation results obtained with subsize-specimens designed to be irradiated with a proton beam in the PIREX facility at the Paul Scherrer Institute (PSI) of Wuerenlingen. Both tensile and low cycle fatigue tests were performed in vacuum in the region from 300 K to 870 K (720 K in the case of fatigue tests). Tensile tests on the subsize specimens (0.33 mm thick) compared well to those on bulk specimens, showing a minimum in ductility at around 620 K. The fatigue tests, performed on tubular specimens (3.4 mm external diameter, 0.35 mm wall thickness) showed substantial softening setting in at a low number of cycles. The initial microstructure observed in transmission microscopy consists of fine martensite laths. As cyclic deformation proceeds, dislocation cells form, that gradually replace the martensitic laths. (author) 19 figs., 5 tabs., 16 refs

  1. Manufacturing process of ion source cone for SF cyclotron of Institute of Nuclear Study, University of Tokyo

    International Nuclear Information System (INIS)

    1982-01-01

    The manufacturing process of the complicated structural cone elements for the low energy ion source of the SF cyclotron of Institute of Nuclear Study, University of Tokyo, is reported. The drawing for manufacture is shown. This cone has a cylindrical part with 16 mm diameter and 60 mm length, a conical part with 50 mm large diameter and 62 deg conical angle, and many holes and notches, and is made of copper. The manufacturing process of the cone elements is as follows: providing the material by sawing a bar, cutting both end surfaces and drilling centering holes on a lathe, machining multiple outer surface utilizing an index on a milling machine, marking work on end and side surfaces, drilling centering holes for gas passage, water passage and bolt holes utilizing a circular table on a milling machine, spot facing and drilling centering holes for oblique gas and water passages on the outer surface utilizing an angle gauge on a milling machine, drilling gas and water passages on a drilling machine, brazing of plugs, machining of inner and outer surfaces on a lathe, machining of outer surface on a milling machine, finishing by hand work and so on. These process steps are shown in photographs. (Nakai, Y.)

  2. microstructure change in 12 % Cr steel during creep

    International Nuclear Information System (INIS)

    Winatapura, D. S.; Panjaitan, E.; Arslan, A.; Sulistioso, G.S.

    1998-01-01

    The microstructure change in steel containing of 12% Cr or DIN X20CrMoV 12 1 during creep has been studied by means of optical microscopy and Transmission Electron Microscope (TEM). The creep testing at 650 o C was conducted under constant load of 650 Mpa. The heat treatment of the specimen before creep testing was austenization, followed by tempering for 2 hours. The obtained microstructure was tempered martensitic. This microstructure consisted of the martensite laths, and distributed randomly in the matrix. During tempering, chromium carbide particles of Cr 7 C 6 less than 0,2 μmin-size were precipitated on or and in the subgrain and lath martensite grain boundary. During creep testing those particles transformed and precipitated as chrome carbide precipitates of Cr 23 C 6 . At the secondary creep stage, the void formation occurred, and then it developed into the creep cracks. At tertiary creep stage for 3554 hours, the specimen was failure. The creep cracks were informs of transgranular and intergranular modes which propagated almost perpendicular to the stress axis. From this observation, it is suggested that tempering caused the ductility of martensitic microstructure, which increased the creep resistant or Cr 12% steel

  3. The Factor of Structure and Mechanical Properties in the Production of Critical Fixing Hardware 38XA

    Directory of Open Access Journals (Sweden)

    G.V. Pachurin

    2016-09-01

    Full Text Available Fixing hardware made of carbon, high-carbon, and alloyed wires is one of the widespread critical parts in mechanical engineering. The characteristics of fixtures and fasteners and their performance figures are assessed at all stages of steel-making operation, from the choice of burden stock for metal smelting to the method of preparing calibrated rolled metal parts and upsetting end products. Material used for producing long high-duty bolts must be both sufficiently strong and ductile, have homogeneous mechanical properties and chemistry, and no inner or surface defects. When manufacturing fasteners, hot-rolled metal is often plastically deformed by drafting before cold upsetting, and all unacceptable defects are removed by the expensive procedure of lathe-turning. Moreover, this technology of metal processing entails losses of up to 5.5 % in chips. This paper suggests a resource-efficient and environmentally friendlier fabrication method for calibrated rolled metal items made of steel 38XA, 9.65 mm diameter, for cold die-forging of high-duty bolts used in automotive engines, which helps spare expensive lathe-machining processes. Moreover, rolled steel produced using this technology is characterized by high resistance to plastic deformation when cold, which leads to increase n wear-resistance of tools in cold die-forging of bolts.

  4. Device for the automatic X-ray testing of welded joints of pipes

    International Nuclear Information System (INIS)

    Ries, K.; Hannoschieck, K.; Rozic, K.M.; Basler, G.

    1979-01-01

    The notification flows of the tested pipes determined by the ultrasonic inspection are transmitted to the X-ray film automatic charger in the X-ray test room. The roll table for the pipes from the ultrasonic inspection to the X-ray test room is provided with an arrangement for weld detection and tube lathe, so that the X-ray films can be set on the corresponding spot by means of a cantilever. (RW) [de

  5. Crystallography and Interphase Boundary of Martensite and Bainite in Steels

    Science.gov (United States)

    Furuhara, Tadashi; Chiba, Tadachika; Kaneshita, Takeshi; Wu, Huidong; Miyamoto, Goro

    2017-06-01

    Grain refinements in lath martensite and bainite structures are crucial for strengthening and toughening of high-strength structural steels. Clearly, crystallography of transformation plays an important role in determining the "grain" sizes in these structures. In the present study, crystallography and intrinsic boundary structure of martensite and bainite are described. Furthermore, various extrinsic factors affecting variant selection and growth kinetics, such as elastic/plastic strain and alloying effects on interphase boundary migration, are discussed.

  6. NEW SERDP Project: Copper- Beryllium Alternatives Alloys Development

    Science.gov (United States)

    2011-02-10

    Nitronic60, HBN 304 stainless steel , as well as low friction coating\\liner systems on PH stainless steel substrates • Compression strength and...ChemistryRefining Lath Martensite : Ms≥200°C Nickel: Cleavage Resistance Cobalt: SRO Recovery Resistance Chromium: Corrosion Resistance σuts > 280 ksi σys...against representative steels ). o Compression testing from each of the Cu- and Co-based alloys will be performed per ASTM E 9 o Pin-on-Disk test per

  7. Grain Refinement of Steels through Solidification Modification

    Science.gov (United States)

    2017-09-14

    machined the tensile bar samples into 0.5 inch diameter tensile bars that met ASTM E8. Tensile testing occurred on a 450 kN hydraulic mechanical test...frame. The tests followed ASTM E8 guidelines and used gage marks for elongation measurement. An optical emission spectrometer (OES) analyzed the...emission spectrometer samples. Half-inch diameter tensile bars were turned on a Lathe in accordance with ASTM ES and tested on a hydraulic universal

  8. Optimization of TM-Doped Phosphosilicate Glass for High Power Fiber Lasers

    Science.gov (United States)

    2016-04-28

    control. The lathe is interfaced through QNX software using a recipe -based control for all process variables. This interface allows for carriage speed...zones, including a preheat and primary zone. This unit has a maximum temperature of 500 ºC. Two independently controlled cooling zones for chilled water...provides the capability of drawing rod or tubes of diameters from 500 to 6000 microns. The draw tower is also outfitted with equipment to provide

  9. Development of simplified rotating plug seal structure

    International Nuclear Information System (INIS)

    Ueta, M.; Ichimiya, M.; Kanaoka, T.; Sekiya, H.; Ueda, S.; Ishibashi, S.

    1991-01-01

    We studied a compact and simplified rotating plug seal structure and conducted experiments for key elements of the concept such us the mechanical seal structure and sodium deposit prevention system. Good characteristics were confirmed for the mechanical seal structure, which utilizes an elastomer seal and thin lathe bearing. Applicability of the density barrier concept was also confirmed as the sodium deposit prevention system. This concept can be applied to actual plants. (author)

  10. Comparison of root canal lathing measurement by conventional and digital radiology

    International Nuclear Information System (INIS)

    Mitrova, N.; Slavik, J.; Cecetkova, A.; Jenca, A.; Hanusinova, V.; Ondrasovicova, J.

    2006-01-01

    A correct working length is a critical factor within the endodontic treatment. The length of the root canal can be measured by different methods. The aim of this study was to compare methods used for measuring the length of root canals using conventional and digital radiology. The measurement was provided in both - in vitro and in vivo conditions. (authors)

  11. The dynamic analysis of drum roll lathe for machining of rollers

    Science.gov (United States)

    Qiao, Zheng; Wu, Dongxu; Wang, Bo; Li, Guo; Wang, Huiming; Ding, Fei

    2014-08-01

    An ultra-precision machine tool for machining of the roller has been designed and assembled, and due to the obvious impact which dynamic characteristic of machine tool has on the quality of microstructures on the roller surface, the dynamic characteristic of the existing machine tool is analyzed in this paper, so is the influence of circumstance that a large scale and slender roller is fixed in the machine on dynamic characteristic of the machine tool. At first, finite element model of the machine tool is built and simplified, and based on that, the paper carries on with the finite element mode analysis and gets the natural frequency and shaking type of four steps of the machine tool. According to the above model analysis results, the weak stiffness systems of machine tool can be further improved and the reasonable bandwidth of control system of the machine tool can be designed. In the end, considering the shock which is caused by Z axis as a result of fast positioning frequently to feeding system and cutting tool, transient analysis is conducted by means of ANSYS analysis in this paper. Based on the results of transient analysis, the vibration regularity of key components of machine tool and its impact on cutting process are explored respectively.

  12. PENERAPAN MODEL PEMBELAJARAN STAD (STUDENTS TEAMS ACHIEVEMENT DIVISIONS SEBAGAI UPAYA MENINGKATKAN KEAKTIFAN DAN PRESTASI BELAJAR SISWA KELAS XI DI SMK MUHAMMADIYAH 3 YOGYAKARTA TAHUN AJARAN 2015/2016

    Directory of Open Access Journals (Sweden)

    Ilyasa Ilyasa

    2016-06-01

    Full Text Available Application of Learning Model Students teams achievement divisions (STAD As Efforts to Improve Achievement Motivation and Learning Theory Tool Engineering Students in grade XI In SMK Muhammadiyah 3 Yogyakarta Academic Year 2015/2016. Thesis Mechanical Engineering Study Program of the Faculty of Education University of Sarjanawiyata Tamansiswa Yogyakarta, 2016.             The purpose of research to enhance the activity and student achievement by improving the learning process engineering theory subjects lathe through learning model Students Teams Achievement Divisions (STAD. Teachers presents the objectives, learning issues, students carry out group discussions, exercises and debriefing, strengthening and conclusions on the subjects of engineering theory lathe in SMK Muhammadiyah 3 Yogyakarta academic year 2015/2016, the study subjects were students of class XI TP 1 as 31 students. This research is a classroom action research (Classroom Action Research were carried out with 3 cycles. Each cycle begins meetings held twice a planning stage action, action execution, observation, and reflection. Methods of data collection is done by observation and tests. Data analysis was carried out by comparison between the results in the first cycle, second cycle and third cycle with descriptive techniques. This means that from the data obtained in this study are presented what was then analyse descriptively to obtain an overview of the facts and the corresponding descriptions phenomenon. As well as to measure student achievement using the system the difference in value between pretest and posttest on evaluation of each cycle. The results represent that the activity and student achievement class XI TP 1 SMK Muhammadiyah 3 Yogyakarta in theory lessons lathe techniques of the first cycle, second cycle and third cycle increased. Students' learning activeness of the first cycle of 34,11% increase the second cycle to be 51,16% and the third cycle increased

  13. Microstructure evolution and microstructure/mechanical properties relationships in alpha+beta titanium alloys

    Science.gov (United States)

    Lee, Eunha

    In this study, the microstructural evolution of Timetal 550 was investigated. Timetal 550 showed two types of phase transformations (martensitic and nucleation and growth) depending on the cooling rate from the beta region. The alpha phase initially precipitated at the prior beta grain boundaries, and it had a Burgers OR with one of the adjacent grains. It was found that colonies could grow, even in the fast-cooled Timetal 550 sample, from the grain boundary alpha into the prior beta grain with which it exhibited the Burgers OR. Three orientation relationships were also found between alpha laths in the basketweave microstructure. Microhardness testing demonstrated that fast-cooled Timetal 550 samples with basketweave microstructure were harder than slowly-cooled samples with colony microstructure. Orientation-dependent deformation was found in the colony microstructure. Specifically, when the surface normal is perpendicular to the [0001] of alpha, the material deforms easily in the direction perpendicular to the [0001] of alpha. Fuzzy logic and Bayesian neural network models were developed to predict the room temperature tensile properties of Timetal 550. This involved the development of a database relating microstructural features to mechanical properties. A Gleeble 3800 thermal-mechanical simulator was used to develop various microstructures. Microstructural features of tensile-tested samples were quantified using stereological procedures. The quantified microstructural features and the tensile properties were used as inputs and outputs, respectively, for modeling the relationships between them. The individual influence of five microstructural features on tensile properties was determined using the established models. The microstructural features having the greatest impact on UTS and YS were the thickness of alpha laths and the width of grain boundary alpha layer, and the microstructural features having the greatest impact on elongation were the thickness of

  14. Compatibility of CLAM steel weldments with static LiPb alloy at 550 Degree-Sign C

    Energy Technology Data Exchange (ETDEWEB)

    Chen Xizhang, E-mail: kernel.chen@gmail.com [School of Materials Science and Engineering, Jiangsu University, ZhenJiang, Jiangsu 212013 (China); Shen Zheng; Li Peng [School of Materials Science and Engineering, Jiangsu University, ZhenJiang, Jiangsu 212013 (China); Madigan, Bruce [Montana Tech. of University of Montana, Butte, MT 59701 (United States); Huang Yuming; Lei Yucheng [School of Materials Science and Engineering, Jiangsu University, ZhenJiang, Jiangsu 212013 (China); Huang Qunying [Institute of Plasma Physics, Chinese Academy of Sciences, Hefei, Anhui 031 (China); Zhou Jianzhong [School of Mechanical Engineering, Jiangsu University, ZhenJiang, Jiangsu 212013 (China)

    2012-09-15

    Highlights: Black-Right-Pointing-Pointer Corrosion extent of weld zone is higher than that of HAZ. Black-Right-Pointing-Pointer Thick martensite lath and large residual stress lead to higher corrosion rate. Black-Right-Pointing-Pointer Cr on the surface of weld zone decreases by about 50%, W increases slightly. Black-Right-Pointing-Pointer After 500 h and 1000 h of corrosion, weight losses are 0.272 mg/cm{sup 2} and 0.403 mg/cm{sup 2}. Black-Right-Pointing-Pointer With the increasing of corrosion time, the corrosion rate decreases significantly. - Abstract: CLAM steel is considered as a structural material to be used in the Test Blanket Module as a barrier or blanket adjacent to liquid LiPb in fusion reactors. In this paper, CLAM steel is welded by tungsten inert gas (TIG) welding, and the compatibility of the weldment with liquid LiPb is tested. Specimens were corroded in static liquid LiPb, with corrosion times of 500 h and 1000 h, at 550 Degree-Sign C, and the corresponding weight losses are 0.272 mg/cm{sup 2} and 0.403 mg/cm{sup 2} respectively. Also the corrosion rate decreases with increased corrosion time. In the as-welded condition, corrosion resistance of the weld zone is higher than that of the HAZ (Heat Affected Zone). Likely, thick martensite lath and large residual stresses at the welding zone result in higher corrosion rates. The compatibility of CLAM steel weld joints with high temperature liquid LiPb can be improved to some extent through a post-weld tempering process. The surface of the as-welded CLAM steel is uniformly corroded and the concentration of Cr on the surface decreases by about 50% after corrosion. Penetration of LiPb into the matrix is observed for neither the as-welded nor the as-tempered conditions. Influenced by thick martensite lath and large residual stresses, the welded area, especially the weld zone, is easily corroded, therefore it is of primary importance to protect the welded area in the solid blanket of the fusion reactor.

  15. Solidification structure and dispersoids in rapidly solidified Ti-Al-Sn-Zr-Er-B alloys

    International Nuclear Information System (INIS)

    Rowe, R.G.; Broderick, T.F.; Koch, E.F.; Froes, F.H.

    1986-01-01

    The microstructure of melt extracted and melt spun titanium alloys containing erbium and boron revealed a duplex solidification structure of columnar grains leading to equiaxed and dendritic structures near the free surface of melt extracted and melt spun alloys. The solidification structure was revealed by apparent boride segregation to cellular, interdendritic and grain boundaries. Precipitation of needle or lath-like TiB particles occurred adjacent to Er/sub 2/O/sub 3/ dispesoid particles in as-rapidly solidified ribbon

  16. Contributions on Computer Aided Manufacturing of Drill-Jig Bushings

    Directory of Open Access Journals (Sweden)

    Vasile Cojocaru

    2009-01-01

    Full Text Available The paper presents the steps for computer aided manufacturing (CAMof the bushings technological class parts: design of the part in CADsoftware; generation of the parametrical link with MSExcel files; extract of the useful information for the technological design (mass, volume, surfaces; setting of the CNC lathe and necessary tools; programming of the CNC code for manufacturing. Given the large variety of the bushingsshapes and dimensions, the application focused on the jig bushings used in drilling processes.

  17. Effects of processing on microstructure and mechanical properties of a titanium alloy (Ti–6Al–4V) fabricated using electron beam melting (EBM), part 1: Distance from build plate and part size

    Energy Technology Data Exchange (ETDEWEB)

    Hrabe, Nikolas, E-mail: nhrabe@gmail.com [National Institute of Standards and Technology (NIST), 325 Broadway, Stop 647, Boulder, CO 80305-3328 (United States); Quinn, Timothy, E-mail: timothy.quinn@nist.gov [National Institute of Standards and Technology (NIST), 325 Broadway, Stop 647, Boulder, CO 80305-3328 (United States)

    2013-06-20

    Selective electron beam melting (EBM) is a layer-by-layer additive manufacturing technique that shows great promise for fabrication of medical devices and aerospace components. Before its potential can be fully realized, however, a comprehensive understanding of processing–microstructure–properties relationships is necessary. Titanium alloy (Ti–6Al–4V) parts were built in a geometry developed to allow investigation of the following two intra-build processing parameters: distance from the build plate and part size. Microstructure evaluation (qualitative prior-β grain size, quantitative α lath thickness), tensile testing, and Vickers microhardness were performed for each specimen. Microstructure and mechanical properties, including microhardness, were not found to vary as a function of distance from the build plate, which was hypothesized to be influenced by the build plate preheating associated with the EBM process. Part size, however, was found to influence ultimate tensile strength (UTS) and yield strength (YS) by less than 2% over the size range investigated. A second order effect of thermal mass might also have influenced these results. Differences were observed between the EBM Ti–6Al–4V microstructure of this work and the expected acicular or Widmanstätten microstructure normally achieved through annealing above the β transus. Therefore, a different relationship between α lath thickness and mechanical properties might be expected.

  18. Effect of post-weld heat treatments on strength and toughness behavior of T-250 maraging steel welded by laser beam

    International Nuclear Information System (INIS)

    Li, Kun; Shan, Jiguo; Wang, Chunxu; Tian, Zhiling

    2016-01-01

    This paper elucidates here the strength and toughness behavior of T-250 maraging steel welded by laser beam under different approaches of three post-weld heat treatments, i.e. aging (A), solutionizing+aging (SA) and homogenizing+solutionizing+aging (HSA). The microstructures of the weld metals with A and SA processes both comprised of finely dispersive Ni 3 (Ti, Mo) precipitates, small martensite lath and reverted austenite along the grain boundary. However, in the weld metal with HSA process, it exhibited the same Ni 3 (Ti, Mo) precipitate with the large martensite lath and the absence of reverted austenite. The ultimate tensile strength and static toughness of the welded joint with HSA process were 1350.6 MPa and 63.8 MJ m −3 , respectively. The static toughness has been remarkably improved from 71% to 91% of the applied parent metal compared with that of the welded joint with A process. The present study underscores that the Ni 3 (Ti, Mo) precipitate and martensite are significant to ensure the high strength of welded joints. Due to its inconsistent deformation with the matrix of martensite, the reverted austenite has a notable influence on the toughness of welded joints. It shows that the post-weld heat treatments of HSA process can influence the mechanical behavior of welded joints by eliminating the reverted austenite.

  19. Influence of PWHT on Toughness of High Chromium and Nickel Containing Martensitic Stainless Steel Weld Metals

    Science.gov (United States)

    Divya, M.; Das, Chitta Ranjan; Mahadevan, S.; Albert, S. K.; Pandian, R.; Kar, Sujoy Kumar; Bhaduri, A. K.; Jayakumar, T.

    2015-06-01

    Commonly used 12.5Cr-5Ni consumable specified for welding of martensitic stainless steels is compared with newly designed 14.5Cr-5Ni consumable in terms of their suitability for repair welding of 410 and 414 stainless steels by gas tungsten arc welding process. Changes in microstructure and austenite evolution were investigated using optical, scanning electron microscopy, X-ray diffraction techniques and Thermo-Calc studies. Microstructure of as-welded 12.5Cr-5Ni weld metal revealed only lath martensite, whereas as-welded 14.5Cr-5Ni weld metal revealed delta-ferrite, retained austenite, and lath martensite. Toughness value of as-welded 12.5Cr-5Ni weld metal is found to be significantly higher (216 J) than that of the 14.5Cr-5Ni weld metal (15 J). The welds were subjected to different PWHTs: one at 923 K (650 °C) for 1, 2, 4 hours (single-stage PWHT) and another one at 923 K (650 °C)/4 h followed by 873 K (600 °C)/2 h or 873 K (600 °C)/4 h (two-stage heat treatment). Hardness and impact toughness of the weld metals were measured for these weld metals and correlated with the microstructure. The study demonstrates the importance of avoiding formation of delta-ferrite in the weld metal.

  20. Microstructural investigations of fatigued 12% Cr-steel 1.4914 (X 18 Cr Mo V Nb 12 1)

    International Nuclear Information System (INIS)

    Gersinska, R.

    1992-10-01

    The low cycle fatigue properties of a tempered steel X18 Cr Mo V Nb 12 1 (DIN 1.4914) have been investigated at different temperatures, strain amplitudes, mean strains and strain rates. The role of martensite lath structure and of precipitates and dislocations on the strengthening mechanisms and fatigue damage have been analysed. Plastic deformation results in a slip band formation on the surface and in a cellular dislocation structure in the interior of the specimens. A reduced strain rate is causing lower stress amplitudes and greater cells at higher temperatures. At lower temperatures the influence of strain rate is small. Fatigue mechanisms are soon dominant at lower strain rates. REM-investigations of the specimen surfaces are revealing the development of cracks at slip bands. The cracks start always at the surfaces of the specimen, and they are transcristalline in nature. The influence of the ageing temperature has been investigated. A reduced ageing temperature of 600degC results in a higher dislocation density and a lower martensite lath distance in the undeformed material. Strain ageing was initially observed in tensile experiments. The influence of dynamic strain ageing on the mechanical properties and the microstructure of tempered steel 1.4914 is investigated. A correlation of mechanical and microstructural data has been performed. (orig./MM) [de

  1. Effect of post-weld heat treatments on strength and toughness behavior of T-250 maraging steel welded by laser beam

    Energy Technology Data Exchange (ETDEWEB)

    Li, Kun [Laser Processing Research Center, Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Shan, Jiguo, E-mail: shanjg@mail.tsinghua.edu.cn [Laser Processing Research Center, Department of Mechanical Engineering, Tsinghua University, Beijing 100084 (China); Key Laboratory for Advanced Materials Professing Technology, Ministry of Education, Tsinghua University, Beijing 100084 (China); Wang, Chunxu; Tian, Zhiling [Institute for Special Steel, Central Iron & Steel Research Institute, Beijing 100081 (China)

    2016-04-29

    This paper elucidates here the strength and toughness behavior of T-250 maraging steel welded by laser beam under different approaches of three post-weld heat treatments, i.e. aging (A), solutionizing+aging (SA) and homogenizing+solutionizing+aging (HSA). The microstructures of the weld metals with A and SA processes both comprised of finely dispersive Ni{sub 3}(Ti, Mo) precipitates, small martensite lath and reverted austenite along the grain boundary. However, in the weld metal with HSA process, it exhibited the same Ni{sub 3}(Ti, Mo) precipitate with the large martensite lath and the absence of reverted austenite. The ultimate tensile strength and static toughness of the welded joint with HSA process were 1350.6 MPa and 63.8 MJ m{sup −3}, respectively. The static toughness has been remarkably improved from 71% to 91% of the applied parent metal compared with that of the welded joint with A process. The present study underscores that the Ni{sub 3}(Ti, Mo) precipitate and martensite are significant to ensure the high strength of welded joints. Due to its inconsistent deformation with the matrix of martensite, the reverted austenite has a notable influence on the toughness of welded joints. It shows that the post-weld heat treatments of HSA process can influence the mechanical behavior of welded joints by eliminating the reverted austenite.

  2. Thin-foil phase transformations of tetragonal ZrO/sub 2/ in a ZrO/sub 2/-8 wt% Y/sub 2/O/sub 3/ alloy

    International Nuclear Information System (INIS)

    Bestgen, H.; Chaim, R.; Heuer, A.H.

    1988-01-01

    Tetragonal zirconia (t-ZrO/sub 2/) grains in an annealed ZrO/sub 2/-8 wt% Y/sub 2/O/sub 3/ alloy transformed to orthorhombic (o) or mono-clinic (m) symmetry by stresses induced by localized electron beam heating in the transmission electron microscope. Different transformation mechanisms were observed, depending on foil thickness and orientation of individual grains. In thicker grains (≥150 nm), the transformation proceeded by a burst-like growth of m laths, and this is believed to approximate bulk behavior. In thinner grains near the edge of the foil, usually those with a [100]/sub t/ orientation perpendicular to the thin-foil surface, continuous growth of an o or m phase with an antiphase-boundary-containing microstructure was observed. The o phase is believed to be a high-pressure polymorph of ZrO/sub 2/, which forms (paradoxically) as a thin-foil artifact because it is less dense than t-ZrO/sub 2/, but more dense than m-ZrO/sub 2/. In some very thin grains, the t → m transformation was thermoelastic. Furthermore, a mottled structure often occurred just before the t → m or t → o transformation, which is attributed to surface transformation. Aside from the lath formation, the observed transformation modes are a result of the reduced constraints in thin foils

  3. Orthorhombic martensite formation upon aging in a Ti-30Nb-4Sn alloy

    Energy Technology Data Exchange (ETDEWEB)

    Salvador, Camilo A.F.; Lopes, Eder S.N. [University of Campinas (UNICAMP), School of Mechanical Engineering, 13083-860, Campinas, SP (Brazil); Ospina, Carlos A. [Brazilian Nanotechnology National Laboratory (LNNano), Campinas, 13083-970, SP (Brazil); Caram, Rubens, E-mail: caram@fem.unicamp.br [University of Campinas (UNICAMP), School of Mechanical Engineering, 13083-860, Campinas, SP (Brazil)

    2016-11-01

    The characteristics of orthorhombic martensite (α″) formed by step-quenching in a Ti-30Nb-4Sn (wt%) alloy have been investigated by transmission electron microscopy (TEM) and X-ray diffraction (XRD). According to literature, α″ lattice parameters depend mainly on the composition of the parent β phase. In this study, samples subjected to step quenching heat treatment presented α″ phase formation in the proximity of α phase laths, driven by two combined factors: solute rejection and lattice strain. Our results indicate that as the aging is prolonged, α″ becomes richer in solute content, which makes it more similar to the parent β phase. An average 2.55% lattice strain along [110]β directions was found to be necessary in order to obtain α″ from the β phase after 24 h of aging at 400 °C, followed by water-quenching. The initial lattice strain along the same direction was estimated at approximately 3.60% with zero aging time. The precipitation of the α phase does not inhibit a solute rich α″ phase formation. - Highlights: • A massive α″ martensite formation was observed after 24 h of heat treatment. • Martensite formation occurs in the vicinity of α phase laths. • Incorporation of Sn in the β phase reduces the strain needed to form α″ phase.

  4. Workload assessment on foundry SME to enhance productivity using full time equivalent

    Directory of Open Access Journals (Sweden)

    Sari Amarria Dila

    2018-01-01

    Full Text Available Aluminium SME aims to increase the production amount by producing wok as much as 300 Units. The problem is workload analysis of operator on the wok production line in the wok foundry SME as well as the production cycle-making cycle time and analyze the workload received by the operator when producing 300 woks using the full time equivalent (FTE method. This study aims to measure the workload of each division worker in the production process with a total of 13 workers observed. This study provides a work division recommendation based on the workload that has been carefully examined. This research involves percentage of workload effectiveness and the wages of workers. In lathe division have overload workload. While the printing division, melting inspection division, packaging and transportation division including normal workload category and the percentage of good work effectiveness. The result provides recommendations for the addition of 2 workers in each division that includes the category of overload of the lathe division with the number of initial workers as many as 13 workers to 15 workers. In the last stage perform a simulation by comparing the system of prefix work and proposal. The simulation results obtained with the initial work system to get an average of 223 woks / day. Meanwhile, for the proposed work system to get an average output of 291 woks.

  5. Displacement, distance, and shape measurements of fast-rotating rough objects by two mutually tilted interference fringe systems.

    Science.gov (United States)

    Günther, Philipp; Kuschmierz, Robert; Pfister, Thorsten; Czarske, Jürgen W

    2013-05-01

    The precise distance measurement of fast-moving rough surfaces is important in several applications such as lathe monitoring. A nonincremental interferometer based on two mutually tilted interference fringe systems has been realized for this task. The distance is coded in the phase difference between the generated interference signals corresponding to the fringe systems. Large tilting angles between the interference fringe systems are necessary for a high sensitivity. However, due to the speckle effect at rough surfaces, different envelopes and phase jumps of the interference signals occur. At large tilting angles, these signals become dissimilar, resulting in a small correlation coefficient and a high measurement uncertainty. Based on a matching of illumination and receiving optics, the correlation coefficient and the phase difference estimation have been improved significantly. For axial displacement measurements of recurring rough surfaces, laterally moving with velocities of 5 m/s, an uncertainty of 110 nm has been attained. For nonrecurring surfaces, a distance measurement uncertainty of 830 nm has been achieved. Incorporating the additionally measured lateral velocity and the rotational speed, the two-dimensional shape of rotating objects results. Since the measurement uncertainty of the displacement, distance, and shape is nearly independent of the lateral surface velocity, this technique is predestined for fast-rotating objects, such as crankshafts, camshafts, vacuum pump shafts, or turning parts of lathes.

  6. Effects of processing on microstructure and mechanical properties of a titanium alloy (Ti–6Al–4V) fabricated using electron beam melting (EBM), part 1: Distance from build plate and part size

    International Nuclear Information System (INIS)

    Hrabe, Nikolas; Quinn, Timothy

    2013-01-01

    Selective electron beam melting (EBM) is a layer-by-layer additive manufacturing technique that shows great promise for fabrication of medical devices and aerospace components. Before its potential can be fully realized, however, a comprehensive understanding of processing–microstructure–properties relationships is necessary. Titanium alloy (Ti–6Al–4V) parts were built in a geometry developed to allow investigation of the following two intra-build processing parameters: distance from the build plate and part size. Microstructure evaluation (qualitative prior-β grain size, quantitative α lath thickness), tensile testing, and Vickers microhardness were performed for each specimen. Microstructure and mechanical properties, including microhardness, were not found to vary as a function of distance from the build plate, which was hypothesized to be influenced by the build plate preheating associated with the EBM process. Part size, however, was found to influence ultimate tensile strength (UTS) and yield strength (YS) by less than 2% over the size range investigated. A second order effect of thermal mass might also have influenced these results. Differences were observed between the EBM Ti–6Al–4V microstructure of this work and the expected acicular or Widmanstätten microstructure normally achieved through annealing above the β transus. Therefore, a different relationship between α lath thickness and mechanical properties might be expected

  7. A program for the numerical control of a pulse increment system

    Energy Technology Data Exchange (ETDEWEB)

    Gray, D.C.

    1963-08-21

    This report will describe the important features of the development of magnetic tapes for the numerical control of a pulse-increment system consisting of a modified Gorton lathe and its associated control unit developed by L. E. Foley of Equipment Development Service, Engineering Services, General Electric Co., Schenectady, N.Y. Included is a description of CUPID (Control and Utilization of Pulse Increment Devices), a FORTRAN program for the design of these tapes on the IBM 7090 computer, and instructions for its operation.

  8. Cutting performance of TiCN–HSS cermet in dry machining

    OpenAIRE

    Canteli Fernández, José Antonio; Cantero Guisández, José Luis; Marín, N.C.; Gómez, B.; Gordo Odériz, Elena; Miguélez, Henar

    2010-01-01

    This work is focused on the cutting performance of a new cermet based on high-speed steel (HSS) matrix with hard phase TiCN. The processing route to manufacture the cermet M2+ 50 vol.% TiCN is described. Orthogonal cutting tests, carried out in a lathe showed the ability of the new cermet to achieve turning operations, showing reasonably wear resistance performing dry cutting operations. Tool life was significantly increased, when the cermet was compared with the reference materia...

  9. Tool life of ceramic wedges during precise turning of tungsten

    Directory of Open Access Journals (Sweden)

    Legutko Stanislaw

    2017-01-01

    Full Text Available Properties, application and machinability of tungsten and its alloys have been demonstrated. The comparison of the tool life and wear of the wedges made of SiAlON and whisker ceramics during the precise turning at different cutting parameters have been presented. The CNC lathe DMG CTX 310 Ecoline and tungsten of 99.7 % purity were used during the experiments. Only the wedge of whisker ceramics has proved to be sufficiently suitable and only for relatively low cutting speeds.

  10. Gaseous surface hardening of martensitic stainless steels

    DEFF Research Database (Denmark)

    Tibollo, Chiara; Villa, Matteo; Christiansen, Thomas L.

    The present work addresses heat and surface treatments of martensitic stainless steel EN 1.4028. Different combinations of heat treatments and surface treatments were performed: conventional austenitisation, cryogenic treatment and in particular high temperature solution nitriding (HTSN) and low...... that cubic lath martensite in conventionally austenitised EN 1.4028 dissolves nitrogen and develops expanded martensite (ferrite) during LTSH. HTSN leads to a microstructure of tetragonal plate martensite and retained austenite. The content of retained austenite can be reduced by a cryo...

  11. CONTRIBUTIONS TO THE STUDY OF THE VIBRATIONS FREQUENCY OF THE DRILL TOOL IN THE PROCESS OF MANUFACTURING THE BRONZE MATERIALS

    Directory of Open Access Journals (Sweden)

    Cosmin-Mihai MIRIŢOIU

    2013-05-01

    Full Text Available In this paper we present the experimental testings used to study the vibration of the drill tool, during the drilling of the bronze products. We have used the experimental setup presented in Miriţoiu (2013[1]. In this paper the vibrations are analyzed during the drilling on the universal lathe machines. The main purpose of to find a correlation between the cutting speed and the frequency of the vibration by using the experimental results and the regression analysis

  12. The aging time effect on super elasticity characteristic of Ti-50.85% at.Ni shape memory alloy

    International Nuclear Information System (INIS)

    Panjaitan, Elman; Sukarjo, Sulistioso Giat

    2000-01-01

    The stressed and strained recoverable phenomenon on fix temperature is observation used optical microscope and tensile test methods on TiNi alloy resulted from solution treatmen on 1000 o C for 1 hour followed by water quenching and aging treatment on 500 o C for 1,5,10,30 hours. Observation results showed that super elasticities are affected by aging treatment, and aging time for 10 hours yielded SME at about 4.48% martensite phase arranged by fine laths.(author)

  13. Predicting the surface roughness in the dry machining of duplex stainless steel (DSS

    Directory of Open Access Journals (Sweden)

    G. Krolczyk

    2013-04-01

    Full Text Available This paper examines the influence of cutting parameters, namely cutting speed, feed and depth of cut onto surface roughness after DSS turning process. The study included developing a mathematical model to determine the surface roughness. Verification research has been carried out on CNC lathe; hence the test plan has been adjusted to the possibility of programmable machines controlling GE Fanuc Series 0-T. The comparison of results obtained by given experimental plan was performed in industrial company.

  14. Machining a glass rod with a lathe-type electro-chemical discharge machine

    International Nuclear Information System (INIS)

    Furutani, Katsushi; Maeda, Hideaki

    2008-01-01

    This paper deals with the performance of electro-chemical discharge machining (ECDM) of a revolving glass rod. ECDM has been studied for machining insulating materials such as glass and ceramics. In conventional ECDM, an insulating workpiece is dipped in an electrolyte as a working fluid and a tool electrode is pressed on the surface with a small load. In the experiments, a workpiece was revolved to provide fresh working fluid into a gap between the tool electrode and the workpiece. A soda lime grass rod was machined with a thin tungsten rod in NaCl solution. The applied voltage was changed up to 40 V. The rotation speed was set to 0, 0.3, 3 and 30 min −1 . Discharge was observed over an applied voltage of 30 V. The width and depth of the machined grooves and the surface roughness of their bottom were increased with increase of the applied voltage. Although the depth of machining at 3 min −1 was the same as that at 30 min −1 , the width and roughness at 30 min −1 were smaller than those at 3 min −1 . Moreover, because the thickness of vaporization around the tool electrode was decreased with increase of the rotation speed, the width of the machined groove became smaller

  15. S100 lathe bed pulse generator applied to pulsed nuclear magnetic resonance

    International Nuclear Information System (INIS)

    Cernicchiaro, G.R.C.; Rudge, M.G.; Albuquerque, M.P.

    1989-01-01

    The project and construction of four channel pulse generator in the S100 standard plate and its control software for microcomputer are described. The microcomputer has total control on the pulse generator, which has seven programable parameters, defining the position of four pulses and the width for the three first ones. This pulse generator is controlled by a software developed in c language, and is used in pulsed nuclear magnetic resonance experiences. (M.C.K.) [pt

  16. Appendix to rationally designing of machine tools for example of universal lathe

    Directory of Open Access Journals (Sweden)

    Pejović Branko B.

    2015-01-01

    Full Text Available In this paper, for the universal machine tool for turning and function of the thrust of the cutting speed for blasting area efficiency and stability of the tool and sectional filings. These dependencies were used to determine the main characteristics of the optimal and maximum operating power equipment. Based on this, an analysis of the increase in operating power equipment typical cases in order to adapt to the new needs of exploitation properties and improve productivity. Using the previous analysis, it was determined the best solution in terms of the rational design of machines, by ensuring the simultaneous use of the main features on the basis of increase in speed with the use of tools and higher stability. In order to better display problems, an analysis of the appropriate diagrams P-V and V-D. On a typical example of the manufacturing practice at the end of the work, we demonstrate improvement of exploitation characteristics of a universal machine through appropriate calculations in terms of new needs adjustment feature, where it is expected that the reconstruction of the smallest machines.

  17. Key to utilization of hardwoods on pine sites: the shaping-lathe headrig

    Science.gov (United States)

    P. Koch

    1976-01-01

    In past years, only 30% of southern pine biomass (above- and below-ground parts) ended as primary product. Moreover, hardwoods on pine sites were, and in many cases still are, destroyed with no thought of utilization. Now, however, processes have been invented that can raise utilization of each tree- pine and hardwood on pine sites a like to 67% of total biomass,...

  18. Microchemistry of neutron irradiated 12%CrMoVNb martensitic steel

    International Nuclear Information System (INIS)

    Little, E.A.; Morgan, T.S.; Faulkner, R.G.

    1992-01-01

    Non-equilibrium solute segregation has been studied in a 12%CrMoVNb martensitic steel following fast reactor irradiation at 465 C and correlated with the development of M 6 X η-phase. Cr, Ni, Si, Mo, P and Mn are all shown to exhibit positive segregation to lath boundaries and are subsequently incorporated into M 6 X precipitates. The co-segregation of a combination of these elements which include P and Si, and possibly Cr or Mo, appears to promote M 6 X formation

  19. On the Development of a Micro Electro Discharge Machine

    OpenAIRE

    Behera, Amar Kumar; Dalai, Samir; Saha, Partha; Mishra, Prasanta Kumar

    2005-01-01

    An attempt has been made to design and fabricate a micro spindle turning (micro lathe) attachment with a micro EDG. The main hollow spindle of the former is positioned horizontally (can also be vertically, if required), located over two tungsten carbide V-bearings and steel ball as end-thrust bearing on a carbide support. This can be rotated about the horizontal axis by a balanced miniature DC motor via a belt-pulley system, reducing the spindle speed to about 3000 rpm (can also be either dec...

  20. Rock sampling. [method for controlling particle size distribution

    Science.gov (United States)

    Blum, P. (Inventor)

    1971-01-01

    A method for sampling rock and other brittle materials and for controlling resultant particle sizes is described. The method involves cutting grooves in the rock surface to provide a grouping of parallel ridges and subsequently machining the ridges to provide a powder specimen. The machining step may comprise milling, drilling, lathe cutting or the like; but a planing step is advantageous. Control of the particle size distribution is effected primarily by changing the height and width of these ridges. This control exceeds that obtainable by conventional grinding.

  1. Hydrothermal alteration of a rhyolitic hyaloclastite from Ponza Island, Italy

    Science.gov (United States)

    Ylagan, Robert F.; Altaner, Stephen P.; Pozzuoli, Antonio

    1996-12-01

    A rhyolitic hyaloclastite from Ponza island, Italy, has been hydrothermally altered producing four distinct alteration zones based on XRD and field textures: (1) non-pervasive argillic zone; (2) propylitic zone; (3) silicic zone; and (4) sericitic zone. The unaltered hyaloclastite is a volcanic breccia with clasts of vesiculated obsidian in a matrix of predominantly pumice lapilli. Incomplete alteration of the hyaloclastite resulted in the non pervasive argillic zone, characterized by smectite and disordered opal-CT. Obsidian clasts, some pumice lapilli, and pyrogenic plagioclase and biotite are unaltered. Smectite has an irregular flakey morphology, although euhedral particles are occasionally observed. The propylitic zone is characterized by mixed-layer illite/smectite (I/S) with 10 to 85% illite (I), mordenite, opal-C and authigenic K-feldspar (akspar). The matrix of the hyaloclastite is completely altered and obsidian clasts are silicified; however, plagioclase and biotite phenocrysts remain unaltered. Flakey I/S replaces pumice, and mordenite, akspar and silica line and fill pores. I/S particles are composed predominantly of subequant plates and euhedral laths. The silicic zone is characterized by highly illitic I/S with ≥ 90% I, quartz, akspar and occasional albite. In this zone the matrix and clasts are completely altered, and pyrogenic plagioclase shows significant alteration. Illitic I/S has a euhedral lath-like morphology. In the sericitic zone the hyaloclastite altered primarily to illitic I/S with ≥ 66% I, quartz, and minor akspar and pyrite. Clay minerals completely replace pyrogenic feldspars and little evidence remains of the original hyaloclastite texture. Unlike other zones, illitic I/S is fibrous and pure illite samples are composed of euhedral laths and hexagonal plates. The temperatures of hydrothermal alteration likely ranged from 30 to 90 °C for the argillic zone, from 110 to 160 °C for the propylitic zone, from 160 to 270 °C for the

  2. Microstructure and nanoindentation of the CLAM steel with nanocrystalline grains under Xe irradiation

    Energy Technology Data Exchange (ETDEWEB)

    Chang, Yongqin, E-mail: chang@ustb.edu.cn; Zhang, Jing; Li, Xiaolin; Guo, Qiang; Wan, Farong; Long, Yi

    2014-12-15

    This work presents an early look at irradiation effects on China low activation martensitic (CLAM) steel with nanocrystalline grains (NC-CLAM steels) under 500 keV Xe-ion bombardment at room temperature to doses up to 5.3 displacements per atom (dpa). The microstructure in the topmost region of the steel is composed of nanocrystalline grains with an average diameter of 13 nm. As the samples were implanted at low dose, the nanocrystalline grains had martensite lath structure, and many dislocations and high density bubbles were introduced into the NC-CLAM steels. As the irradiation dose up to 5.3 dpa, a tangled dislocation network exists in the lath region, and the size of the bubbles increases. X-ray diffraction results show that the crystal quality decreases after irradiation, although the nanocrystals obviously coarsen. Grain growth under irradiation may be ascribed to the direct impact of the thermal spike on grain boundaries in the NC-CLAM steels. In irradiated samples, a compressive stress exists in the surface layer because of grain growth and irradiation-introduced defects, while the irradiation introduced grain-size coarsening and defects gradients from the surface to matrix result in a tensile stress in the irradiated NC-CLAM steels. Nanoindentation was used to estimate changes in mechanical properties during irradiation, and the results show that the hardness of the NC-CLAM steels increases with increasing irradiation dose, which was ascribed to the competition between the grain boundaries and the irradiation-introduced defects.

  3. Innovative Use and Characterization of Polymers for Timber-Related Construction

    Directory of Open Access Journals (Sweden)

    Mark Evernden

    2010-02-01

    Full Text Available Timber gridshells have become a very popular, efficient, sustainable and beautiful structural application of timber. However, given the slender laths involved in this form of construction, there is concern over the durability of timber for this purpose, and Glass FRP (GFRP laths have been proposed as a possible substitution. This paper considers this possibility. It goes on to look at the possible use of Basalt FRP (BFRP for the same purpose, from the perspective of its creep characteristics. It is shown that the use of GFRP gridshells is a viable form of construction, and that enhanced durability characteristics of BFRP could lead to their adoption for gridshells, given that the creep characteristics of basalt fibres presented here are comparable to those of glass fibres. An altogether different form of timber construction is that of joist-and-floorboard. In the UK, there are thousands of historic buildings which use this floor construction, and a sizeable proportion of this building stock now requires upgrade, strengthening and/or stiffening to allow these buildings to be fit for purpose into the future. This paper goes on to consider the possible use of Carbon FRP (CFRP to strengthen and stiffen such timber floors. It is shown that such strengthening and stiffening is entirely feasible, offering the potential for greatly enhanced stiffness, in particular. Further, it is shown that mechanical shear connection between CFRP and timber is best conducted using perpendicular-positioned screws, rather than raked screws.

  4. Deformation twinning in irradiated ferritic/martensitic steels

    Science.gov (United States)

    Wang, K.; Dai, Y.; Spätig, P.

    2018-04-01

    Two different ferritic/martensitic steels were tensile tested to gain insight into the mechanisms of embrittlement induced by the combined effects of displacement damage and helium after proton/neutron irradiation in SINQ, the Swiss spallation neutron source. The irradiation conditions were in the range: 15.8-19.8 dpa (displacement per atom) with 1370-1750 appm He at 245-300 °C. All the samples fractured in brittle mode with intergranular or cleavage fracture surfaces when tested at room temperature (RT) or 300 °C. After tensile test, transmission electron microscopy (TEM) was employed to investigate the deformation microstructures. TEM-lamella samples were extracted directly below the intergranular fracture surfaces or cleavage surfaces by using the focused ion beam technique. Deformation twinning was observed in irradiated specimens at high irradiation dose. Only twins with {112} plane were observed in all of the samples. The average thickness of twins is about 40 nm. Twins initiated at the fracture surface, became gradually thinner with distance away from the fracture surface and finally stopped in the matrix. Novel features such as twin-precipitate interactions, twin-grain boundary and/or twin-lath boundary interactions were observed. Twinning bands were seen to be arrested by grain boundaries or large precipitates, but could penetrate martensitic lath boundaries. Unlike the case of defect free channels, small defect-clusters, dislocation loops and dense small helium bubbles were observed inside twins.

  5. The role of martensitic transformation on bimodal grain structure in ultrafine grained AISI 304L stainless steel

    International Nuclear Information System (INIS)

    Sabooni, S.; Karimzadeh, F.; Enayati, M.H.; Ngan, A.H.W.

    2015-01-01

    In the present study, metastable AISI 304L austenitic stainless steel samples were subjected to different cold rolling reductions from 70% to 93%, followed by annealing at 700 °C for 300 min to form ultrafine grained (UFG) austenite with different grain structures. Transmission electron microscopy (TEM) and nanoindentation were used to characterize the martensitic transformation, in order to relate it to the bimodal distribution of the austenite grain size after subsequent annealing. The results showed that the martensite morphology changed from lath type in the 60% rolled sample to a mixture of lath and dislocation-cell types in the higher rolling reductions. Calculation of the Gibbs free energy change during the reversion treatment showed that the reversion mechanism is shear controlled at the annealing temperature and so the morphology of the reverted austenite is completely dependent on the morphology of the deformation induced martensite. It was found that the austenite had a bimodal grain size distribution in the 80% rolled and annealed state and this is related to the existence of different types of martensite. Increasing the rolling reduction to 93% followed by annealing caused changing of the grain structure to a monomodal like structure, which was mostly covered with small grains of around 300 nm. The existence of bimodal austenite grain size in the 80% rolled and annealed 304L stainless steel led to the improvement of ductility while maintaining a high tensile strength in comparison with the 93% rolled and annealed sample

  6. Influence of Austempering Heat Treatment on Microstructure and Mechanical Properties of Medium Carbon High Silicon Steel

    Science.gov (United States)

    Palaksha, P. A.; Ravishankar, K. S.

    2017-08-01

    In the present investigation, the influence of austempering heat treatment on the microstructure and mechanical properties of medium carbon high silicon steel was evaluated. The test specimens were machined from the as-received steel and were first austenitised at 900 °C for 45 minutes, followed by austempering heat treatment in salt bath at various temperatures 300 °C, 350 °C and 400 °C for a fixed duration of two hours, after that those specimens were air-cooled to room temperature. The characterization studies were carried out using optical microscope, scanning electron microscope (SEM) and x-ray diffractometer (XRD) and then correlated to the hardness and tensile properties. Results indicate that, the specimens austempered at lower temperature i.e. at 300 °C, which offered high hardness, tensile strength and lower ductility (1857 MPa and 13.3 %) due to the presence of acicular bainite i.e. lower bainite and also some martensite in the microstructure. At 350 °C, reduction in the tensile strength and hardness was observed, but comparatively higher ductility, which was favored by the presence of bainite laths i.e. upper bainitic structure along with higher retained austenite content. Finally at 400 °C, reduction in both ductility and tensile strength was observed, which is due to the precipitation of carbides between the banite laths, however good strain hardening response was observed at austempering temperatures of 350 °C and 400 °C.

  7. Innovative Use and Characterization of Polymers for Timber-Related Construction

    Science.gov (United States)

    Darby, Antony; Ibell, Tim; Evernden, Mark

    2010-01-01

    Timber gridshells have become a very popular, efficient, sustainable and beautiful structural application of timber. However, given the slender laths involved in this form of construction, there is concern over the durability of timber for this purpose, and Glass FRP (GFRP) laths have been proposed as a possible substitution. This paper considers this possibility. It goes on to look at the possible use of Basalt FRP (BFRP) for the same purpose, from the perspective of its creep characteristics. It is shown that the use of GFRP gridshells is a viable form of construction, and that enhanced durability characteristics of BFRP could lead to their adoption for gridshells, given that the creep characteristics of basalt fibres presented here are comparable to those of glass fibres. An altogether different form of timber construction is that of joist-and-floorboard. In the UK, there are thousands of historic buildings which use this floor construction, and a sizeable proportion of this building stock now requires upgrade, strengthening and/or stiffening to allow these buildings to be fit for purpose into the future. This paper goes on to consider the possible use of Carbon FRP (CFRP) to strengthen and stiffen such timber floors. It is shown that such strengthening and stiffening is entirely feasible, offering the potential for greatly enhanced stiffness, in particular. Further, it is shown that mechanical shear connection between CFRP and timber is best conducted using perpendicular-positioned screws, rather than raked screws.

  8. Diamond Turning Of Infra-Red Components

    Science.gov (United States)

    Hodgson, B.; Lettington, A. H.; Stillwell, P. F. T. C.

    1986-05-01

    Single point diamond machining of infra-red optical components such as aluminium mirrors, germanium lenses and zinc sulphide domes is potentially the most cost effective method for their manufacture since components may be machined from the blanks to a high surface finish, requiring no subsequent polishing, in a few minutes. Machines for the production of flat surfaces are well established. Diamond turning lathes for curved surfaces however require a high capital investment which can be justified only for research purposes or high volume production. The present paper describes the development of a low cost production machine based on a Bryant Symons diamond turning lathe which is able to machine spherical components to the required form and finish. It employs two horizontal spindles one for the workpiece the other for the tool. The machined radius of curvature is set by the alignment of the axes and the radius of the tool motion, as in conventional generation. The diamond tool is always normal to the workpiece and does not need to be accurately profiled. There are two variants of this basic machine. For machining hemispherical domes the axes are at right angles while for lenses with positive or negative curvature these axes are adjustable. An aspherical machine is under development, based on the all mechanical spherical machine, but in which a ± 2 mm aspherecity may be imposed on the best fit sphere by moving the work spindle under numerical control.

  9. Machine tool evaluation

    International Nuclear Information System (INIS)

    Lunsford, B.E.

    1976-01-01

    Continued improvement in numerical control (NC) units and the mechanical components used in the construction of today's machine tools, necessitate the use of more precise instrumentation to calibrate and determine the capabilities of these systems. It is now necessary to calibrate most tape-control lathes to a tool-path positioning accuracy of +-300 microinches in the full slide travel and, on some special turning and boring machines, a capability of +-100 microinches must be achieved. The use of a laser interferometer to determine tool-path capabilities is described

  10. The latest electrical installation (I)

    International Nuclear Information System (INIS)

    Won, Jong Su

    1976-04-01

    This book deals with the latest electrical installation. The contents of this book are construction electrical installation, regulations related electrical installation, foundation and principle of wiring, main line feeder, lighting installation, power of wiring, main line feeder, lighting installation, power installation, method to read structure drawing for electrical construct drawing electric lamp wiring diagram, working drawing, material and tools and method of construction of electrical installation on types of wiring construction, metallic conduit, rigid poly-vinyl conduit wiring, bus duct work, cable work and insulation out of metal lathed.

  11. Laser Cutting of Thin Nickel Bellows

    Science.gov (United States)

    Butler, C. L.

    1986-01-01

    Laser cutting technique produces narrow, precise, fast, and repeatable cuts in thin nickel-allow bellows material. Laser cutting operation uses intense focused beam to melt material and assisting gas to force melted material through part thickness, creating void. When part rotated or moved longitudinally, melting and material removal continuous and creates narrow, fast, precise, and repeatable cut. Technique used to produce cuts of specified depths less than material thickness. Avoids distortion, dents, and nicks produced in delicate materials during lathe trimming operations, which require high cutting-tool pressure and holding-fixture forces.

  12. Influence of the austenitizing temperature in the cleavage facet size of Niocor 2

    International Nuclear Information System (INIS)

    Darwish, F.A.I.; Teixeira, J.C.G.; Fernandes, R.A.; Juer, S.

    1983-01-01

    Convetional Charpy specimens of Niocor 2 steel cooled in air from various austenitizing temperatures were fractured at -196 0 C so as to insure failure by cleavage. The cleavage facet size distribution was determined and then correlated with the grain size and other aspects of the microstructure. The results that the average facet size can be increased through a coarsening of the microstructure. For the case where the γ→α transformation products are predominantely acicular, the facet size is shown to depend on substructural aspects primarily the lath packet size. (Author) [pt

  13. Making dowel-laminated crossties with the shaping-lathe headrigs- it should be profitable.

    Science.gov (United States)

    P. Koch

    1976-01-01

    Railroads of the nation must soon install increasing numbers of crossties if rail-beds are to be maintained at an acceptable level. But the problem is that hardwood logs large enough to make one-piece 7- by 9-inch crossties will likely be in short supply. Fortunately, a process is available whereby plentiful small logs can be converted into the needed mainline ties....

  14. Structure and mechanical properties of as-cast (ZrTi){sub 100−x}B{sub x} alloys

    Energy Technology Data Exchange (ETDEWEB)

    Xia, C.Q.; Jiang, X.J.; Wang, X.Y.; Zhou, Y.K.; Feng, Z.H. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Tan, C.L. [Beijing Institute of Spacecraft System Engineering, Beijing 100094 (China); Ma, M.Z. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Liu, R.P., E-mail: riping@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China)

    2015-07-15

    Highlights: • Trace boron additions result in significant grain refinement. • Large numbers of stacking faults are observed in ZrB{sub 2} and TiB intermetallics. • The tensile strength is enhanced by increasing the amount of B. • Intermetallics microcracking causes the failure of the alloys. - Abstract: The microstructure, mechanical properties, and fracture characteristics of (Zr{sub 50}Ti{sub 50}){sub 100−x}B{sub x} alloys (x = 0, 0.5, 1, 2 at.%) obtained by casting were investigated. Trace additions of boron (B) to the Zr{sub 50}Ti{sub 50} alloys induced significant microstructural changes. Changes included the promotion of dendritic growth and refinement in prior-β grain and α′-lath size. Large numbers of stacking faults were also observed in ZrB{sub 2} and TiB intermetallics. The location of B atoms and the lattice mismatch energy between intermetallics and matrix were responsible for the stacking faults. (ZrTi)B alloys demonstrated higher tensile strength than matrix material. Both the intermetallics with high strength and modulus and the grain refinement played important roles in improving the mechanical properties of alloys. This result could be explained in terms of a shear-lag model based on the load transfer concept and Hall–Petch mechanism. The elongation-to-failure of (ZrTi)B alloys decreased with increased B concentration. The reduction in elongation-to-failure of (ZrTi)B alloys could be attributed to the presence of ZrB{sub 2} and TiB intermetallics and refinement of α′-laths.

  15. Effect of quenching temperature on martensite multi-level microstructures and properties of strength and toughness in 20CrNi2Mo steel

    Energy Technology Data Exchange (ETDEWEB)

    Long, Shao-lei [College of Materials Science and Metallurgical Engineering, Guizhou University (China); Guizhou Key Laboratory for Mechanical Behavior and Microstructure of Materials (China); National & Local Joint Engineering Laboratory for High-performance Metal Structure Material and Advanced Manufacturing Technology (China); Liang, Yi-long, E-mail: liangyilong@126.com [College of Materials Science and Metallurgical Engineering, Guizhou University (China); Guizhou Key Laboratory for Mechanical Behavior and Microstructure of Materials (China); National & Local Joint Engineering Laboratory for High-performance Metal Structure Material and Advanced Manufacturing Technology (China); Jiang, Yun [Guizhou Key Laboratory for Mechanical Behavior and Microstructure of Materials (China); National & Local Joint Engineering Laboratory for High-performance Metal Structure Material and Advanced Manufacturing Technology (China); Liang, Yu; Yang, Ming; Yi, Yan-liang [College of Materials Science and Metallurgical Engineering, Guizhou University (China); Guizhou Key Laboratory for Mechanical Behavior and Microstructure of Materials (China); National & Local Joint Engineering Laboratory for High-performance Metal Structure Material and Advanced Manufacturing Technology (China)

    2016-10-31

    The martensite multi-level microstructures of 20CrNi2Mo steel, which were quenched at the different temperatures of 900–1200 °C and tempered at 200 °C, were investigated by optical microscope (OM), scanning electron microscopy (SEM), electron backscattering diffraction (EBSD) and transmission electron microscopy (TEM), and the relationship between the microstructures and properties of strength and toughness was discussed by the classic formula of Hall–Petch. The results show that the size of prior austenite grain (d{sub r}), martensite packet (d{sub p}) and block (d{sub b}) increase with increasing of the quenching temperature, while the martensite lath (d{sub l}) size is opposite. On another hand, the confusion degree of the martensite packets changes from disorder to order. The boundaries of prior austenite grain, packet, block and the martensite lath are high angle boundaries (HBs) and low angle boundaries (LBs), respectively, and the ratio of the low angle boundaries increase with the quenching temperature by calculating to the multi-level microstructure size with the mathematical model established by myself. In addition, the relationship between the packet/block and strength follows the classical formula of Hall–Petch, and the size of d{sub b} is far lower than the size of d{sub p}, d{sub b} is the effective control unit of the strength. Meanwhile, d{sub l} is the effective control unit of toughness because it strongly impacts the crack initiation and propagation and follows also the Hall-Petch with toughness in 20CrNi2Mo steel.

  16. Effect of Al-Si Coating on Weld Microstructure and Properties of 22MnB5 Steel Joints for Hot Stamping

    Science.gov (United States)

    Lin, Wenhu; Li, Fang; Wu, Dongsheng; Chen, Xiaoguan; Hua, Xueming; Pan, Hua

    2018-03-01

    22MnB5 hot stamping steels are gradually being used in tailor-welded blank applications. In this experiment, 1-mm-thick Al-Si coated and de-coated 22MnB5 steels were laser-welded and then hot-stamped. The chemical compositions, solidification process, microstructure and mechanical properties were investigated to reveal the effect of Al-Si coating and heat treatment. In the welded condition, the coated joints had an Al content of approximately 2.5 wt.% in the fusion zone and the de-coated joints had 0.5 wt.% Al. The aluminum promoted the δ-ferrite formation as the skeletal structure during solidification. In the high-aluminum weld, the microstructure consisted of martensite and long and band-like δ-ferrite. Meanwhile, the low-aluminum weld was full of lath martensite. After the hot stamping process, the δ-ferrite fraction increased from 10 to 24% in the coated joints and the lath martensite became finer in the de-coated joints. The tensile strengths of the coated joints or de-coated joints were similar to that before hot stamping, but the strength of the coated joints was reduced heavily after hot stamping compared to the de-coated joints and base material. The effect of δ-ferrite on the tensile properties became stronger when the fusion zone was soft and deformed first in the hot-stamped specimens. The coated weld showed a brittle fracture surface with many cleavage planes, and the de-coated weld showed a ductile fracture surface with many dimples in hot-stamped conditions.

  17. Variations in the microstructure and properties of Mn-Ti multiple-phase steel with high strength under different tempering temperatures

    Science.gov (United States)

    Li, Dazhao; Li, Xiaonan; Cui, Tianxie; Li, Jianmin; Wang, Yutian; Fu, Peimao

    2015-03-01

    There are few relevant researches on coils by tempering, and the variations of microstructure and properties of steel coil during the tempering process also remain unclear. By using thermo-mechanical control process(TMCP) technology, Mn-Ti typical HSLA steel coils with yield strength of 920 MPa are produced on the 2250 hot rolling production line. Then, the samples are taken from the coils and tempered at the temperatures of 220 °C, 350 °C, and 620 °C respectively. After tempering the strength, ductility and toughness of samples are tested, and meanwhile microstructures are investigated. Precipitates initially emerge inside the ferrite laths and the density of the dislocation drops. Then, the lath-shaped ferrites begin to gather, and the retained austenite films start to decompose. Finally, the retained austenite films are completely decomposed into coarse and short rod-shape precipitates composed of C and Ti compounds. The yield strength increases with increasing tempering temperature due to the pinning effect of the precipitates, and the dislocation density decreases. The yield strength is highest when the steel is tempered at 220 °C because of pinning of the precipitates to dislocations. The total elongation increases in all samples because of the development of ferrites during tempering. The tensile strength and impact absorbed energy decline because the effect of impeding crack propagation weakens as the retained austenite films completely decompose and the precipitates coarsen. This paper clarifies the influence of different tempering temperatures on phase transformation characteristics and process of Mn-Ti typical multiphase steels, as well as its resulting performance variation rules.

  18. A new ultrahigh-strength stainless steel strengthened by various coexisting nanoprecipitates

    Energy Technology Data Exchange (ETDEWEB)

    Xu, W., E-mail: w.xu@m2i.nl [Materials Innovation Institute M2i, Kluyverweg 1, 2629 HS, Delft (Netherlands)] [Novel Aerospace Materials (NovAM) Group, Faculty of Aerospace Engineering, Delft University of Technology, Kluyverweg 1, 2629 HS, Delft (Netherlands); Rivera-Diaz-del-Castillo, P.E.J. [Novel Aerospace Materials (NovAM) Group, Faculty of Aerospace Engineering, Delft University of Technology, Kluyverweg 1, 2629 HS, Delft (Netherlands); Yan, W.; Yang, K. [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); San Martin, D. [Materalia Group, Department of Physical Metallurgy, Centro Nacional de Investigaciones Metalurgicas (CENIM-CSIC), Av. Gregorio del Amo 8, 28040 Madrid (Spain); Kestens, L.A.I. [Department of Materials Science and Engineering, Ghent University, Technologiepark 903, 9052 Gent (Belgium); Zwaag, S. van der [Novel Aerospace Materials (NovAM) Group, Faculty of Aerospace Engineering, Delft University of Technology, Kluyverweg 1, 2629 HS, Delft (Netherlands)

    2010-06-15

    A general computational alloy design approach based on thermodynamic and physical metallurgical principles and coupled with a genetic optimization scheme is presented. The model is applied to develop a new ultrahigh-strength maraging stainless steel. The alloy composition and heat treatment parameters are integrally optimized so as to achieve microstructures of fully lath martensite matrix strengthened by multiple precipitates of MC carbides, Cu particles and Ni{sub 3}Ti intermetallics. The combined mechanical properties, corrosion resistance and identification of actual strengthening precipitates in the experimental prototype produced on the basic of the model predictions provide a strong justification for the alloy design approach.

  19. High Ductility and Toughness of a Micro-duplex Medium-Mn Steel in a Large Temperature Range from -196 °C to 200 °C

    DEFF Research Database (Denmark)

    Chen, Si-lian; Hu, Jun; Zhang, Xiaodan

    2015-01-01

    A medium-Mn steel (0.2C5Mn) was processed by intercritical annealing at different temperatures (625 degrees C and 650 degrees C). An ultrafine-grained micro-duplex structure consisting of alternating austenite and ferrite laths was developed by austenite reverse transformation (ART) during...... intercritical annealing after forging and hot rolling. Ultrahigh ductility with a total elongation higher than 30% was achieved in the temperature range from - 196 degrees C to 200 degrees C and high impact toughness no less than 200 J at - 40 degrees C was obtained. Based on the analysis of microstructure...

  20. Relationship between hydrogen-induced phase transformations and pitting nucleation sites in duplex stainless steel

    Energy Technology Data Exchange (ETDEWEB)

    Guo, Liqiu; Yang, Binjie; Qin, Sixiao [University of Science and Technology Beijing (China). Corrosion and Protection Center

    2016-02-15

    This paper demonstrates the hydrogen-induced phase transformation and the associated pitting nucleation sites of 2507 duplex stainless steel using scanning Kelvin probe force microscopy and magnetic force microscopy. The low potential sites in Volta potential images, which are considered as the pitting nucleation sites, are strongly dependent on the hydrogen-induced phase transformation. They firstly initiate on the magnetic martensite laths in the austenite phase or at the ferrite/austenite boundaries, and then appear near the needle-shaped microtwins in the ferrite phase, because of the difference in physicochemical properties of hydrogen-induced phase transformation microstructures.

  1. Carbide characterization in a Nb-microalloyed advanced ultrahigh strength steel after quenching-partitioning-tempering process

    International Nuclear Information System (INIS)

    Wang, X.D.; Xu, W.Z.; Guo, Z.H.; Wang, L.; Rong, Y.H.

    2010-01-01

    Based on the observations of scanning electron microscopy and transmission electron microscopy, four kinds of carbides were identified in a Nb-microalloyed steel after quenching-partitioning-tempering treatment. In addition to transitional epsilon carbide that usually forms in silicon-free carbon steel, other three types of niobium carbides (NbC) formed at various treatment stages respectively. They are incoherent NbC inclusion that nucleated at solidification mainly, fine NbC that nucleated in lath martensite at tempering stage and regular polygonal NbC that nucleated in austenite before quenching. Their formation mechanisms on steel were discussed briefly based on thermodynamics.

  2. Cyclically induced softening due to low-angle boundary annihilation in a martensitic steel

    International Nuclear Information System (INIS)

    Sauzay, Maxime; Brillet, Helene; Monnet, Isabelle; Mottot, Michel; Barcelo, Francoise; Fournier, Benjamin; Pineau, Andre

    2005-01-01

    Martensitic steels are known for their softening during cyclic tests carried out at high temperature. The softening has been at least partially explained by lath and sub-grain boundary elimination. This article is dedicated to an attempt at modelling both phenomena. Thanks to mechanical tests it is shown that the softening is mainly due to a decrease of the backstress. Transmission electron microscopy allows us to propose a mechanism of low-angle boundary elimination. Annihilation between dislocations of low-angle boundaries and incident mobile dislocations is modelled. The macroscopic backstress is finally computed using a Hall-Petch law and the Taylor model

  3. Kinetics analysis of two-stage austenitization in supermartensitic stainless steel

    DEFF Research Database (Denmark)

    Nießen, Frank; Villa, Matteo; Hald, John

    2017-01-01

    The martensite-to-austenite transformation in X4CrNiMo16-5-1 supermartensitic stainless steel was followed in-situ during isochronal heating at 2, 6 and 18 K min−1 applying energy-dispersive synchrotron X-ray diffraction at the BESSY II facility. Austenitization occurred in two stages, separated...... that the austenitization kinetics is governed by Ni-diffusion and that slow transformation kinetics separating the two stages is caused by soft impingement in the martensite phase. Increasing the lath width in the kinetics model had a similar effect on the austenitization kinetics as increasing the heating-rate....

  4. Activation energy of time-dependent martensite formation in steel

    DEFF Research Database (Denmark)

    Villa, Matteo; Somers, Marcel A. J.

    2018-01-01

    The kinetics of {557}γ lath martensite formation in (wt%) 17Cr-7Ni-1Al-0.09C and 15Cr-7Ni-2Mo-1Al-0.08C steels was assessed with magnetometry at sub-zero Celsius temperatures. Samples were cooled to 77 K by immersion in boiling nitrogen to suppress martensite formation. Thereafter, thermally...... applied to evaluate the data available in the literature. The overall analysis showed that EA varies in the range 2–27 kJ mol−1 and increases logarithmically with the total fraction of interstitials in the steel....

  5. Automated phased array ultrasonic inspection system for rail wheel sets

    International Nuclear Information System (INIS)

    Grosser, Paul; Weiland, M.G.

    2013-01-01

    This paper covers the design, system automation, calibration and validation of an automated ultrasonic system for the inspection of new and in service wheel set assemblies from diesel-electric locomotives and gondola cars. This system uses Phased Array (PA) transducers for flaw detection and Electro-Magnetic Acoustic Transducers (EMAT) for the measurement of residual stress. The system collects, analyses, evaluates and categorizes the wheel sets automatically. This data is archived for future comparison and trending. It is also available for export to a portal lathe for increased efficiency and accuracy of machining, therefore allowing prolonged wheel life.

  6. Universal precision sine bar attachment

    Science.gov (United States)

    Mann, Franklin D. (Inventor)

    1989-01-01

    This invention relates to an attachment for a sine bar which can be used to perform measurements during lathe operations or other types of machining operations. The attachment can be used for setting precision angles on vises, dividing heads, rotary tables and angle plates. It can also be used in the inspection of machined parts, when close tolerances are required, and in the layout of precision hardware. The novelty of the invention is believed to reside in a specific versatile sine bar attachment for measuring a variety of angles on a number of different types of equipment.

  7. Effects of Cu and Ni additions on the heat affected zone (HAZ) microstructure and mechanical properties of a C-Mn niobium microalloyed steel

    International Nuclear Information System (INIS)

    Ale, Ricardo Miranda; Rebello, Joao Marques A.; Charlier, Jacques

    1996-01-01

    The influence of small additions of Cu and Ni on the heat affected zone microstructure and mechanical properties, particularly toughness, of C-Mn microalloyed steel has been evaluated. Cu and Ni additions improved the toughness of both coarse grained region and coarse grained region reheated intercritically due to the formation of lower bainite and avoiding Nb precipitation hardening, respectively. With Cu and Ni additions the embrittlement of the coarse grained region reheated intercritically, due to MA constituent, is counterbalanced by the formation of fine ferrite recrystallized grains near the prior austenite grain boundaries and the stabilisation of austenite between ferrite laths. (author)

  8. On the texture, phase and tensile properties of commercially pure Ti produced via selective laser melting assisted by static magnetic field.

    Science.gov (United States)

    Kang, Nan; Yuan, Hao; Coddet, Pierre; Ren, Zhongming; Bernage, Charles; Liao, Hanlin; Coddet, Christian

    2017-01-01

    Tensile strength and ductility of Selective Laser Melting (SLM) processed commercially pure Ti (CP-Ti) were simultaneous enhanced by preforming the melting/solidification processes under Static Magnetic Field (SMF). The effects of SMF on microstructure and tensile properties were examined. The SMF-SLMed CP-Ti sample presents a microstructure of fine acicular martensitic α'-Ti and lath-shaped α-Ti. Meanwhile, the texture structure of SLMed CP-Ti was eliminated after adding a SMF. The SMF-SLM process offers new avenues to ameliorate the microstructure and improve the mechanical properties of SLMed sample. Copyright © 2016 Elsevier B.V. All rights reserved.

  9. A new ultrahigh-strength stainless steel strengthened by various coexisting nanoprecipitates

    International Nuclear Information System (INIS)

    Xu, W.; Rivera-Diaz-del-Castillo, P.E.J.; Yan, W.; Yang, K.; San Martin, D.; Kestens, L.A.I.; Zwaag, S. van der

    2010-01-01

    A general computational alloy design approach based on thermodynamic and physical metallurgical principles and coupled with a genetic optimization scheme is presented. The model is applied to develop a new ultrahigh-strength maraging stainless steel. The alloy composition and heat treatment parameters are integrally optimized so as to achieve microstructures of fully lath martensite matrix strengthened by multiple precipitates of MC carbides, Cu particles and Ni 3 Ti intermetallics. The combined mechanical properties, corrosion resistance and identification of actual strengthening precipitates in the experimental prototype produced on the basic of the model predictions provide a strong justification for the alloy design approach.

  10. Laser Raman Spectroscopic Characterization of Shocked Plagioclase from the Lonar Impact Crater, India.

    Science.gov (United States)

    Chakrabarti, R.; Basu, A. R.; Peterson, J.; Misra, S.

    2004-12-01

    We report Raman spectra of shocked plagioclase grains from the Lonar impact Crater of India. The Lonar Crater, located in the Buldana district of Maharashtra, India (19° 58'N, 76° 31'E), is an almost circular depression in the 65Ma old basalt flows of the Deccan Traps. Age estimates of this impact crater range from 10-50ka. Tektite and basalt samples were collected for this study from the rim of the crater, which is raised about 20 meters above the surrounding plains. For comparison, a Manicouagan maskelynite and an unaltered mid-oceanic ridge basalt with plagioclase laths were also analyzed. Polished thin sections of all these samples were first petrographically studied. The MORB plagioglase as well as the plagioclase from Lonar host-basalts show first order interference colors and distinct multiple lamellar twinning. The Manicouagan maskelynite is isotropic under crossed-polars. The Lonar tektite samples characteristically demonstrate spherules which are identified by their perfectly circular cross-section and isotropic nature. The spherules also contain fragments of the host basalt with plagioclase laths showing lamellar twinning. The groundmass within the spherules shows lath shaped plagioclase grains, most of which show varying degrees of isotropism due to maskelynitization. Raman scattering measurements were performed using the 514.5 nm line of an argon ion laser at an intensity of 40 kW/cm2. An inverted microscope (Nikon TE3000) with 50x objective (NA 0.55) was used for confocal imaging. A holographic notch filter removed residual laser scatter and the Raman scattering was detected by a silicon CCD at -90° C (Princeton Instruments Spec10-400R). Raman spectra were collected from ~250 cm-1 through 2000 cm-1. Raman spectra of crystalline unshocked plagioclase feldspars from the MORB and the Lonar host basalt show strongest peaks at 265 cm-1, 410 cm-1, 510 cm-1 and 1110 cm-1. The results remain the same for different points in a single grain but vary slightly

  11. Microstructural evolution and the variation of tensile behavior after aging heat treatment of precipitation hardened martensitic steel

    International Nuclear Information System (INIS)

    Shin, Jong-Ho; Jeong, JaeSuk; Lee, Jong-Wook

    2015-01-01

    The effects of aging temperature on the microstructural evolution and the tensile behavior of precipitation hardened martensitic steel were investigated. Microscopic analysis using transmission electron microscope (TEM) was combined with the microstructural analysis using the synchrotron X-ray diffraction (XRD) to characterize the microstructural evolution with aging temperature. Peak hardness was obtained by precipitation of the Ni 3 Al ordered phase. After aging at temperature range from 420 to 590 °C, spherical Ni 3 Al precipitates and ellipsoidal M 23 C 6 carbides were observed within laths and at lath boundaries, respectively. Strain hardening behavior was analyzed with Ludwik equation. It is observed that the plastic strain regimes can be divided into two different stages by a rapid increase in strain hardening followed by a comparatively lower increase. At the first strain hardening stage, the aged specimen exhibited higher strain hardening exponent than the as-quenched specimen, and the exponent in the aged specimen was not changed considerably with increasing aging temperature. It is revealed that the strain hardening exponents at the first and the second stages were associated with the Ni 3 Al precipitates and the domain size representing the coherent scattering area, respectively. - Highlights: • All of aged specimen exhibited higher strain hardening exponent than the as-quenched specimen at the first stage. • The value of strain hardening exponent in the aged specimen was nearly constant with aging temperature. • Ni 3 Al precipitation dominantly influenced to the increase of strain hardening exponent at the first strain hardening stage. • Domain size was associated with strain hardening exponent at the second strain hardening stage

  12. Structure and mechanical properties of Fe--Cr--Mo--C alloys with and without boron

    International Nuclear Information System (INIS)

    Chen, Y.L.

    1976-05-01

    Nonconventional heat treatments were designed to improve the mechanical properties of these martensitic steels. Results show that the as-quenched structures of both steels consist mainly of dislocated martensite. In the boron-free steel, there are more lath boundary retained austenite films. The boron-treated steel shows higher strengths at all tempering temperatures but with lower Charpy V-notch impact energies. Both steels show tempered martensite embrittlement when tempered at 350 0 C for 1 hour. The properties above 500 0 C tempering are significantly different in the two steels. While the boron-free steel shows a continuous increase in toughness when tempered above 500 0 C, the boron-treated steel suffers a second drop in toughness at 600 0 C tempering. Transmission electron microscopy studies show that in the 600 0 C tempered boron-treated steel large, more or less continuous cementite films precipitate at the lath boundaries, which are probably responsible for the embrittlement. The differences in mechanical properties at tempering temperatures above 500 0 C are rationalized in terms of the effect of boron-vacancy interactions on the recovery and recrystallization behavior of these steels. Boron seems to impair room temperature impact toughness at low strength levels but not at high strength levels. By simple nonconventional heat treatments of the present alloys, martensitic steels may be produced with quite good strength-toughness properties which are much superior to those of existing commercial ultra-high strength steels. It has also been shown that the as-quenched martensitic steels need not be brittle and in fact very good combinations of strength and toughness can be obtained with as-quenched martensitic steels. 56 fig., 5 tables, 75 references

  13. Microstructural evolution and the variation of tensile behavior after aging heat treatment of precipitation hardened martensitic steel

    Energy Technology Data Exchange (ETDEWEB)

    Shin, Jong-Ho, E-mail: jongho.shin@doosan.com [Casting and Forging Technology Development Team, Doosan Heavy Industries and Construction, 22 Doosanvolvo-ro, Changwon 642-792 (Korea, Republic of); Jeong, JaeSuk [Materials and Manufacturing Development Team, Doosan Heavy Industries and Construction, 22 Doosanvolvo-ro, Changwon 642-792 (Korea, Republic of); Lee, Jong-Wook [Casting and Forging Technology Development Team, Doosan Heavy Industries and Construction, 22 Doosanvolvo-ro, Changwon 642-792 (Korea, Republic of)

    2015-01-15

    The effects of aging temperature on the microstructural evolution and the tensile behavior of precipitation hardened martensitic steel were investigated. Microscopic analysis using transmission electron microscope (TEM) was combined with the microstructural analysis using the synchrotron X-ray diffraction (XRD) to characterize the microstructural evolution with aging temperature. Peak hardness was obtained by precipitation of the Ni{sub 3}Al ordered phase. After aging at temperature range from 420 to 590 °C, spherical Ni{sub 3}Al precipitates and ellipsoidal M{sub 23}C{sub 6} carbides were observed within laths and at lath boundaries, respectively. Strain hardening behavior was analyzed with Ludwik equation. It is observed that the plastic strain regimes can be divided into two different stages by a rapid increase in strain hardening followed by a comparatively lower increase. At the first strain hardening stage, the aged specimen exhibited higher strain hardening exponent than the as-quenched specimen, and the exponent in the aged specimen was not changed considerably with increasing aging temperature. It is revealed that the strain hardening exponents at the first and the second stages were associated with the Ni{sub 3}Al precipitates and the domain size representing the coherent scattering area, respectively. - Highlights: • All of aged specimen exhibited higher strain hardening exponent than the as-quenched specimen at the first stage. • The value of strain hardening exponent in the aged specimen was nearly constant with aging temperature. • Ni{sub 3}Al precipitation dominantly influenced to the increase of strain hardening exponent at the first strain hardening stage. • Domain size was associated with strain hardening exponent at the second strain hardening stage.

  14. Microstructure and partitioning behavior characteristics in low carbon steels treated by hot-rolling direct quenching and dynamical partitioning processes

    International Nuclear Information System (INIS)

    Li, Yun-jie; Li, Xiao-lei; Yuan, Guo; Kang, Jian; Chen, Dong; Wang, Guo-dong

    2016-01-01

    In this work, a new process and composition design are proposed for “quenching and partitioning” or Q&P treatment. Three low carbon steels were treated by hot-rolling direct quenching and dynamical partitioning processes (DQ&P). The effects of proeutectoid ferrite and carbon concentration on microstructure evolution and mechanical properties were investigated. The present work obtained DQ&P prototype steels with good mechanical properties and established a new notion on compositions for Q&P processing. Microstructures were characterized by means of electro probe microanalyzer (EPMA), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM) and X-ray diffraction (XRD), especially the morphology and size of retained austenite. Mechanical properties were measured by uniaxial tensile tests. The results indicated that introducing proeutectoid ferrite can increase the volume fraction of retained austenite and thus improve mechanical properties. TEM observation showed that retained austenite included the film-like inter-lath austenite and blocky austenite located in martensite/ferrite interfaces or surrounded by ferrites. It was interesting that when the carbon concentration is as low as ~ 0.078%, the film-like inter-lath untransformed austenite cannot be stabilized to room temperature and almost all of them transformed into twin martensite. The blocky retained austenite strengthened the interfaces and transformed into twin martensite during the tensile deformation process. The PSEs of specimens all exceeded 20 GPa.%. - Highlights: •This study focused on a new process: Q&P process applying dynamical partitioning. •Ferrite can increase the volume fraction of retained austenite. •The film-like austenite and the blocky austenite were observed. •The low carbon steels treated by new process reached PSEs higher than 20 GPa.%.

  15. Low cycle fatigue properties of CLAM steel at 823 K

    Energy Technology Data Exchange (ETDEWEB)

    Hu, Xue [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); University of Chinese Academy of Sciences, 19 Yuquan Road, Beijing 100049 (China); Huang, Lixin [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Yan, Wei; Wang, Wei [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Sha, Wei [School of Planning, Architecture and Civil Engineering, Queen' s University Belfast, Belfast BT9 5AG (United Kingdom); Shan, Yiyin, E-mail: yyshan@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China); Yang, Ke, E-mail: kyang@imr.ac.cn [Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016 (China)

    2014-09-08

    China Low Activation Martensitic (CLAM) steel is considered to be the main candidate material for the first wall components of future fusion reactors in China. In this paper, the low cycle fatigue (LCF) behavior of CLAM steel is studied under fully reversed tension–compression loading at 823 K in air. Total strain amplitude was controlled from 0.14% to 1.8% with a constant strain rate of 2.4×10{sup −3} s{sup −1}. The corresponding plastic strain amplitude ranged from 0.023% to 1.613%. The CLAM steel displayed continuous softening to failure at 823 K. The relationship between strain, stress and fatigue life was obtained using the parameters obtained from fatigue tests. The LCF properties of CLAM steel at 823 K followed Coffin–Manson relationship. Furthermore, irregular serration was observed on the stress–strain hysteresis loops of CLAM steel tested with the total strain amplitude of 0.45–1.8%, which was attributed to the dynamic strain aging (DSA) effect. During continuous cyclic deformation, the microstructure and precipitate distribution of CLAM steel changed gradually. Many tempered martensitic laths were decomposed into subgrains, and the size and number of M{sub 23}C{sub 6} carbide and MX carbonitride precipitates decreased with the increase of total strain amplitude. The response cyclic stress promoted the recovery of martensitic lath, while the thermal activation mainly played an important role on the growth of precipitates in CLAM steel at 823 K. In order to have a better understanding of high-temperature LCF behavior, the potential mechanisms controlling stress–strain response, DSA phenomenon and microstructure changes have also been evaluated.

  16. Modal Analysis and Experimental Determination of Optimum Tool Shank Overhang of a Lathe Machine

    Directory of Open Access Journals (Sweden)

    Nabin SARDAR

    2008-12-01

    Full Text Available Vibration of Tool Shank of a cutting tool has large influence on tolerances and surface finish of products. Frequency and amplitude of vibrations depend on the overhang of the shank of the cutting tool. In turning operations, when the tool overhang is about 2 times of the tool height, the amplitude of the vibration is almost zero and dimensional tolerances and surface finish of the product becomes high. In this paper, the above statement is verified firstly by using a finite element analysis of the cutting tool with ANSYS software package and secondly, with experimental verification with a piezoelectric sensor.

  17. Initial study on Z-phase strengthened 9-12% Cr steels by atom probe tomography

    Energy Technology Data Exchange (ETDEWEB)

    Liu, Fang; Andren, Hans-Olof [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Applied Physics

    2010-07-01

    The microstructure of two different types of Z-phase strengthened experimental steels, CrNbN-based or CrTaN-based, was investigated. Both steels underwent aging at 650 C for relatively short period of time, 24 hours or 1005 hours. Atom probe tomography was used to study the chemical composition of the matrix and precipitates, and the size and number density of the small precipitates. Both steels contain Laves phase at prior austenite grain boundaries and martensitic lath boundaries. The CrTaN-based steel was found more promising due to its finer and more densely distributed precipitates after 1005 hour aging. (orig.)

  18. Effect of Heat Treatment on the Microstructure and Hardness of 17Cr-0.17N-0.43C-1.7 Mo Martensitic Stainless Steel

    Science.gov (United States)

    Krishna, S. Chenna; Gangwar, Narendra Kumar; Jha, Abhay K.; Pant, Bhanu; George, Koshy M.

    2015-04-01

    The microstructure and hardness of a nitrogen-containing martensitic stainless steel were investigated as a function of heat treatment using optical microscopy, electron microscopy, amount of retained austenite, and hardness measurement. The steel was subjected to three heat treatments: hardening, cryo treatment, and tempering. The hardness of the steel in different heat-treated conditions ranged within 446-620 HV. The constituents of microstructure in hardened condition were lath martensite, retained austenite, M23C6, M7C3, MC carbides, and M(C,N) carbonitrides. Upon tempering at 500 °C, two new phases have precipitated: fine spherical Mo2C carbides and needle-shaped Cr2N particles.

  19. Cyclic softening as a parameter for prediction of remnant creep rupture life of a Indian reduced activation ferritic–martensitic (IN-RAFM) steel subjected to fatigue exposures

    Energy Technology Data Exchange (ETDEWEB)

    Sarkar, Aritra, E-mail: aritra@igcar.gov.in [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102, Tamil Nadu (India); Vijayanand, V.D.; Shankar, Vani; Parameswaran, P.; Sandhya, R.; Laha, K.; Mathew, M.D.; Jayakumar, T. [Metallurgy and Materials Group, Indira Gandhi Centre for Atomic Research, Kalpakkam 603102, Tamil Nadu (India); Rajendrakumar, E. [Institute for Plasma Research, Bhat, Gandhinagar, Gujarat (India)

    2014-12-15

    Sequential fatigue-creep tests were conducted on Indian reduced activation ferritic–martensitic steel at 823 K leading to sharp decrease in residual creep life with increase in prior fatigue exposures. Extensive recovery of martensitic-lath structure taking place during fatigue deformation, manifested as cyclic softening in the cyclic stress response, shortens the residual creep life. Based on the experimental results, cyclic softening occurring during fatigue stage can be correlated with residual creep life, evolving in an empirical model which predicts residual creep life as a function of cyclic softening. Predicted creep lives for specimens pre-cycled at various strain amplitudes are explained on the basis of mechanism of cyclic softening.

  20. Dislocation density evolution in the process of high-temperature treatment and creep of EK-181 steel

    Energy Technology Data Exchange (ETDEWEB)

    Vershinina, Tatyana, E-mail: vershinina@bsu.edu.ru [Belgorod State National Research University, Pobedy street 85, Belgorod 308015 (Russian Federation); Leont' eva-Smirnova, Maria, E-mail: smirnova@bochvar.ru [Bochvar High-Technology Research Institute of Inorganic Materials, ul. Rogova 5, Moscow 123098 (Russian Federation)

    2017-03-15

    X-ray diffraction has been used to study the dislocation structure in ferrite-martensite high-chromium steel EK-181 in the states after heat treatment and high-temperature creep. The influence of heat treatment and stress on evolution of lath martensite structure was investigated by and electron back-scattered diffraction. The effect of nitrogen content on the total dislocation density, fraction of edge and screw dislocation segments are analyzed. - Highlights: •Fraction of edge dislocation in quenched state depends on nitrogen concentration. •Nitrogen affects the character of dislocation structure evolution during annealing. •Edge dislocations fraction influences on dislocation density after aging and creep.

  1. Diffusion of titanium and niobium in b.c.c. Ti--Nb alloys

    International Nuclear Information System (INIS)

    Pontau, A.E.

    1978-01-01

    The diffusion coefficients for titanium and niobium radioactive tracers were simultaneously measured in Ti, Ti 94 6 Nb 5 4 , Ti 80 4 Nb 19 6 , and Ti 64 3 Nb 35 . 7 over the temperature range from 950 0 C to 1511 0 C using standard lathe sectioning techniques. The samples were initially heat treated by annealing above the α-β phase transition temperature and then either cooling slowly to room temperature or quenching. The room temperature crystal morphology was then examined using x-ray diffraction. Alloy concentrations were chosen both to suppress the β-α transition and to obtain the metastable ω-phase

  2. Effect of High-Temperature Thermomechanical Treatment on the Brittle Fracture of Low-Carbon Steel

    Science.gov (United States)

    Smirnov, M. A.; Pyshmintsev, I. Yu.; Varnak, O. V.; Mal'tseva, A. N.

    2018-02-01

    The effect of high-temperature thermomechanical treatment (HTMT) on the brittleness connected with deformation-induced aging and on the reversible temper brittleness of a low-carbon tube steel with a ferrite-bainite structure has been studied. When conducting an HTMT of a low-alloy steel, changes should be taken into account in the amount of ferrite in its structure and relationships between the volume fractions of the lath and the acicular bainite. It has been established that steel subjected to HTMT undergoes transcrystalline embrittlement upon deformation aging. At the same time, HTMT, which suppresses intercrystalline fracture, leads to a weakening of the development of reversible temper brittleness.

  3. Evolution of microstructure in stainless martensitic steel for seamless tubing

    Science.gov (United States)

    Pyshmintsev, I. Yu.; Bityukov, S. M.; Pastukhov, V. I.; Danilov, S. V.; Vedernikova, L. O.; Lobanov, M. L.

    2017-12-01

    Scanning electron microscopy with orientation analysis by the electron backscatter diffraction (EBSD) method is used to study microstructures and textures formed in the 0.08C-13Cr-3Ni-Mo-V-Nb steel through seamless tube production route: after hot deformation by extrusion; after quenching from various temperatures and subsequent high tempering. It is shown that the martensitic microstructure formed both after hot deformation and after quenching is characterized by the presence of deformation crystallographic texture, which is predetermined by the texture of austenite. The effect of heat treatment on texture, packet refinement, lath width, precipitation of carbides and Charpy impact energy is analyzed.

  4. Multi scale study of the plasticity at low temperature in {alpha}-iron: application for the cleavage; Etude multiechelle de la plasticite du fer-{alpha} a basse temperature application au clivage

    Energy Technology Data Exchange (ETDEWEB)

    Chaussidon, J

    2007-10-15

    An accident inside a nuclear power plant may lead to the cleavage of the nuclear vessel made of bainitic steel. In order to understand the origin of this fracture, we studied BCC-iron plasticity at low temperature using numerical simulations at different scales. Molecular Dynamics simulations show the high dependency of screw dislocation motion with temperature and stress. Results from these simulations were added to experiment data to develop a new Dislocation Dynamics code dedicated to BCC iron at low temperature. The code was used to model plasticity into a ferritic lath for various temperatures. This work confirms that cleavage is favoured by low temperatures. (author)

  5. Why mini Sizewell is safe as houses

    International Nuclear Information System (INIS)

    Pease, J.

    1989-01-01

    A one-tenth scale model of the Sizewell-B nuclear power station pressure vessel is under construction. The framework was made from steel, timber and lathe and plaster work. Reinforcement and prestressing can then be fitted. The object is to build a structure that will reflect the behaviour of the real thing. Once completed the vessel will be filled with water (not gas as in the real reactor) and the pressure brought up to 15% overload. 600 measuring instruments will make measurements of the mechanical properties. The model will then be tested to failure. The model will be analysed by computer, then tested, and the results compared. (author)

  6. Micromachining of inertial confinement fusion targets

    International Nuclear Information System (INIS)

    Gobby, P.L.; Salzer, L.J.; Day, R.D.

    1996-01-01

    Many experiments conducted on today's largest inertial confinement fusion drive lasers require target components with sub-millimeter dimensions, precisions of a micron or less and surface finishes measured in nanometers. For metal and plastic, techniques using direct machining with diamond tools have been developed that yield the desired parts. New techniques that will be discussed include the quick-flip locator, a magnetically held kinematic mount that has allowed the direct machining of millimeter-sized beryllium hemishells whose inside and outside surface are concentric to within 0.25 micron, and an electronic version of a tracer lathe which has produced precise azimuthal variations of less than a micron

  7. Multi scale study of the plasticity at low temperature in α-iron: application for the cleavage

    International Nuclear Information System (INIS)

    Chaussidon, J.

    2007-10-01

    An accident inside a nuclear power plant may lead to the cleavage of the nuclear vessel made of bainitic steel. In order to understand the origin of this fracture, we studied BCC-iron plasticity at low temperature using numerical simulations at different scales. Molecular Dynamics simulations show the high dependency of screw dislocation motion with temperature and stress. Results from these simulations were added to experiment data to develop a new Dislocation Dynamics code dedicated to BCC iron at low temperature. The code was used to model plasticity into a ferritic lath for various temperatures. This work confirms that cleavage is favoured by low temperatures. (author)

  8. Ammonia emissions in Europe

    DEFF Research Database (Denmark)

    Jacobsen, Brian H.

    2012-01-01

    The NEC (National Emission Ceiling) directive has set targets for the 2010 ammonia emissions from a number of European countries. The target will be reached by most EU-countries and the total emission for EU-27 has been reduced by 22% from 1990 to 2007. Denmark is one of the countries with the la......The NEC (National Emission Ceiling) directive has set targets for the 2010 ammonia emissions from a number of European countries. The target will be reached by most EU-countries and the total emission for EU-27 has been reduced by 22% from 1990 to 2007. Denmark is one of the countries...

  9. Acceleration of Fe2W precipitation and its effect on creep deformation behavior of 8.5Cr-2W-VNb steels with Si

    International Nuclear Information System (INIS)

    Fujitsuna, N.; Igarashi, M.; Abe, F.

    2000-01-01

    The effect of Si on the precipitation behavior of M 23 C 6 and Fe 2 W Laves phase during creep and on the creep deformation behavior was studied on 8.5Cr-2W-VNb steels at 650 C for up to 10000 h. During creep and aging, Fe 2 W Laves phase precipitated and then the amount and the mean particle size of Fe 2 W precipitates became larger with increasing Si concentration, while the amount and the mean size of M 23 C 6 was scarcely changed by the addition of Si. It was cleared that Si-addition influence more strongly on the precipitation of Fe 2 W than M 23 C 6 . The creep rupture strength of the steels increased with increasing Si concentration at high stresses and short rupture times less than 2000 h, while it had a maximum at 0.3% Si and then decreased with increasing Si concentration at low stresses and long rupture times longer than 2000 h. The decrease of creep rate in the acceleration creep region was more significant by Si-addition, and the minimum creep rate was decreased by Si-addition at all stress conditions. The change in creep deformation behavior by Si-addition resulted mainly from the change in precipitation behavior of Fe 2 W, such that the decrease of creep rate in transient creep region is more significant by acceleration of Fe 2 W precipitating on the lath boundary to suppress the recovery of the lath structure and that the extreme increase of creep rate after reaching a minimum creep rate and the decrease of duration of acceleration creep region occurred with coarsening of Fe 2 W. (orig.)

  10. Simulation Kinetics of Austenitic Phase Transformation in Ti+Nb Stabilized IF and Microalloyed Steels

    Science.gov (United States)

    Ghosh, Sumit; Dasharath, S. M.; Mula, Suhrit

    2018-05-01

    In the present study, the influence of cooling rates (low to ultrafast) on diffusion controlled and displacive transformation of Ti-Nb IF and microalloyed steels has been thoroughly investigated. Mechanisms of nucleation and formation of non-equiaxed ferrite morphologies (i.e., acicular ferrite and bainitic ferrite) have been analyzed in details. The continuous cooling transformation behavior has been studied in a thermomechanical simulator (Gleeble 3800) using the cooling rates of 1-150 °C/s. On the basis of the dilatometric analysis of each cooling rate, continuous cooling transformation (CCT) diagrams have been constructed for both the steels to correlate the microstructural features at each cooling rate in different critical zones. In the case of the IF steel, massive ferrite grains along with granular bainite structures have been developed at cooling rates > 120 °C/s. On the other hand, a mixture of lath bainitic and lath martensite structures has been formed at a cooling rate of 80 °C/s in the microalloyed steel. A strong dependence of the cooling rates and C content on the microstructures and mechanical properties has been established. The steel samples that were fast cooled to a mixture of bainite ferrite and martensite showed a significant improvement of impact toughness and hardness (157 J, for IF steel and 174 J for microalloyed steel) as compared to that of the as-received specimens (133 J for IF steel and 116 J for microalloyed steel). Thus, it can be concluded that the hardness and impact toughness properties are correlated well with the microstructural constituents as indicated by the CCT diagram. Transformation mechanisms and kinetics of austenitic transformation to different phase morphologies at various cooling rates have been discussed in details to correlate microstructural evolution and mechanical properties.

  11. Investigation on microstructure and properties of narrow-gap laser welding on reduced activation ferritic/martensitic steel CLF-1 with a thickness of 35 mm

    Science.gov (United States)

    Wu, Shikai; Zhang, Jianchao; Yang, Jiaoxi; Lu, Junxia; Liao, Hongbin; Wang, Xiaoyu

    2018-05-01

    Reduced activation ferritic martensitic (RAFM) steel is chosen as a structural material for test blanket modules (TBMs) to be constructed in International Thermonuclear Experimental Reactor (ITER) and China Fusion Engineering Test Reactor (CFETR). Chinese specific RAFM steel named with CLF-1 has been developed for CFETR. In this paper, a narrow-gap groove laser multi-pass welding of CLF-1 steel with thickness of 35 mm is conduced by YLS-15000 fiber laser. Further, the microstructures of different regions in the weld joint were characterized, and tensile impact and micro-hardness tests were carried out for evaluating the mecharical properties. The results show that the butt weld joint of CLF-1 steel with a thickness of 35 mm was well-formed using the optimal narrow-gap laser filler wire welding and no obvious defects was found such as incomplete fusion cracks and pores. The microstructures of backing layer is dominated by lath martensites and the Heat-Affected Zone (HAZ) was mainly filled with two-phase hybrid structures of secondary-tempering sorbites and martensites. The filler layer is similar to the backing layer in microstructures. In tensile tests, the tensile samples from different parts of the joint all fractured at base metal (BM). The micro-hardness of weld metal (WM) was found to be higher than that of BM and the Heat-Affected Zone (HAZ) exhibited no obvious softening. After post weld heat treatment (PWHT), it can be observed that the fusion zone of the autogenous welding bead and the upper filling beads mainly consist of lath martensites which caused the lower impact absorbing energy. The HAZ mainly included two-phase hybrid structures of secondary-tempering sorbites and martensites and exhibited favorable impact toughness.

  12. Deformation-induced martensitic transformation in a new metastable β titanium alloy

    International Nuclear Information System (INIS)

    Sadeghpour, S.; Abbasi, S.M.; Morakabati, M.

    2015-01-01

    A new metastable β titanium alloy, Ti-4Al-7Mo-3V-3Cr (wt.%), was designed using d-electron method, aiming to tailor the deformation mechanism. Microstructural and X-ray diffraction analysis of deformed specimens conforming with the theoretical prediction of d-electron method, confirmed the formation of stress-induced martensite (SIM) and mechanical twinning as the deformation mechanisms. The effect of initial grain size, strain level and strain rate on the formation of SIM were investigated. The results showed that in a given grain size, the volume fraction of SIM initially increases intensively and then follows with lower rate reaching a saturation at 35% reduction. It was observed that after a decrease in the martensite laths interspace down to less than 2 μm as a result of increasing the strain, some secondary martensite laths forms within the primary ones. It was found that with an increase in grain size from 150 μm to 250 μm, the volume fraction of SIM increases while a further increase in grain size up to 500 μm leads to a decrease in SIM volume fraction. The compression test results at different strain rates ranging from 0.7 × 10"−"4 to 0.7 × 10"−"1 s"−"1 showed SIM transformation occurs at all strain rates and although the triggering stress for SIM transformation increases continuously with an increase in strain rate, the volume fraction of SIM is independent of the strain rate. - Highlights: • A new metastable beta titanium was designed using d-electron method. • d-electron method was successful in predicting the deformation mechanisms. • The effects of grain size, strain level and strain rate on the SIM were studied.

  13. Deposition stress effects on the life of thermal barrier coatings on burner rigs

    Science.gov (United States)

    Watson, J. W.; Levine, S. R.

    1984-01-01

    A study of the effect of plasma spray processing parameters on the life of a two layer thermal barrier coating was conducted. The ceramic layer was plasma sprayed at plasma arc currents of 900 and 600 amps onto uncooled tubes, cooled tubes, and solid bars of Waspalloy in a lathe with 1 or 8 passes of the plasma gun. These processing changes affected the residual stress state of the coating. When the specimens were tested in a Mach 0.3 cyclic burner rig at 1130 deg C, a wide range of coating lives resulted. Processing factors which reduced the residual stress state in the coating, such as reduced plasma temperature and increased heat dissipation, significantly increased coating life.

  14. Deposition stress effects on thermal barrier coating burner rig life

    Science.gov (United States)

    Watson, J. W.; Levine, S. R.

    1984-01-01

    A study of the effect of plasma spray processing parameters on the life of a two layer thermal barrier coating was conducted. The ceramic layer was plasma sprayed at plasma arc currents of 900 and 600 amps onto uncooled tubes, cooled tubes, and solid bars of Waspalloy in a lathe with 1 or 8 passes of the plasma gun. These processing changes affected the residual stress state of the coating. When the specimens were tested in a Mach 0.3 cyclic burner rig at 1130 deg C, a wide range of coating lives resulted. Processing factors which reduced the residual stress state in the coating, such as reduced plasma temperature and increased heat dissipation, significantly increased coating life.

  15. Feasibility of using acoustic emission to determine in-process tool wear

    Energy Technology Data Exchange (ETDEWEB)

    Lazarus, L.J.

    1996-04-01

    Acoustic emission (AE) was evaluated for its ability to predict and recognize failure of cutting tools during machining processes when the cutting tool rotates and the workpiece is stationary. AE output was evaluated with a simple algorithm. AE was able to detect drill failure when the transducer was mounted on the workpiece holding fixture. Drill failure was recognized as size was reduced to 0.0003 in. diameter. The ability to predict failure was reduced with drill size, drill material elasticity, and tool coating. AE output for the turning process on a lathe was compared to turning tool insert wear. The turning tool must have sufficient wear to produce a detectable change in AE output to predict insert failure.

  16. An alternative to the crystallographic reconstruction of austenite in steels

    International Nuclear Information System (INIS)

    Bernier, Nicolas; Bracke, Lieven; Malet, Loïc; Godet, Stéphane

    2014-01-01

    An alternative crystallographic austenite reconstruction programme written in Matlab is developed by combining the best features of the existing models: the orientation relationship refinement, the local pixel-by-pixel analysis and the nuclei identification and spreading strategy. This programme can be directly applied to experimental electron backscatter diffraction mappings. Its applicability is demonstrated on both quenching and partitioning and as-quenched lath-martensite steels. - Highlights: • An alternative crystallographic austenite reconstruction program is developed. • The method combines a local analysis and a nuclei identification/spreading strategy. • The validity of the calculated orientation relationship is verified on a Q and P steel. • The accuracy of the reconstructed microtexture is investigated on a martensite steel

  17. Effect of cryogenic treatment on microstructure, mechanical and wear behaviors of AISI H13 hot work tool steel

    Science.gov (United States)

    Koneshlou, Mahdi; Meshinchi Asl, Kaveh; Khomamizadeh, Farzad

    2011-01-01

    This paper focuses on the effects of low temperature (subzero) treatments on microstructure and mechanical properties of H13 hot work tool steel. Cryogenic treatment at -72 °C and deep cryogenic treatment at -196 °C were applied and it was found that by applying the subzero treatments, the retained austenite was transformed to martensite. As the temperature was decreased more retained austenite was transformed to martensite and it also led to smaller and more uniform martensite laths distributed in the microstructure. The deep cryogenic treatment also resulted in precipitation of more uniform and very fine carbide particles. The microstructural modification resulted in a significant improvement on the mechanical properties of the H13 tool steel.

  18. Increased Wear Resistance of Surfaces of Rotation Bearings Methods Strengthening-Smoothing Processing

    Directory of Open Access Journals (Sweden)

    A.A. Tkachuk

    2016-05-01

    Full Text Available Trends of modern engineering put forward higher requirements for quality bearings. This is especially true on production of bearings for special purposes with high speeds of rotation and resource. Much more opportunities in the technology management quality surface layers appear in the application of smoothing-strengthening methods, based on superficial plastic deformation. Working models of cutting lathes, grinders and tool smoothing sequence revealed the formation of operational parameters in the technological cycle of roller rings. The model of the dynamics of elastic deformation of the work piece tool helps identify actions radial force in the contact “surface – indenter.” Using mathematical modelling resolved a number of issues relevant process.

  19. Friction Experiments for Dynamical Coefficient Measurement

    Directory of Open Access Journals (Sweden)

    J. J. Arnoux

    2011-01-01

    Full Text Available An experimental study, including three experimental devices, is presented in order to investigate dry friction phenomena in a wide range of sliding speeds for the steel on steel contact. A ballistic setup, with an air gun launch, allows to estimate the friction coefficient between 20 m/s and 80 m/s. Tests are completed by an adaptation of the sensor on a hydraulic tensile machine (0.01 m/s to 3 m/s and a pin-on-disk tribometer mounted on a CNC lathe (1 to 30 m/s. The interactions at the asperity scale are characterized by a white light interferometer surface analysis.

  20. Surface Roughness of Al-5Cu Alloy using a Taguchi-Fuzzy Based Approach

    Directory of Open Access Journals (Sweden)

    Biswajit Das

    2014-07-01

    Full Text Available The present paper investigates the application of traditional Taguchi method with fuzzy logic for multi objective optimization of the turning process of Al-5Cu alloy in CNC Lathe machine. The cutting parameters are optimized with considerations of the multiple surface roughness characteristics (Centre line average roughness Ra, Average maximum height of the profile Rz, Maximum height of the profile Rt, Mean spacing of local peaks of the profile Sa . Experimental results are demonstrated to present the effectiveness of this approach. The parameters used in the experiment were cutting speed, depth of cut, feed rate. Other parameters such as tool nose radius, tool material, workpiece length, workpiece diameter, and workpiece material were taken as constant.

  1. High speed cutting of AZ31 magnesium alloy

    Directory of Open Access Journals (Sweden)

    Liwei Lu

    2016-06-01

    Full Text Available Using LBR-370 numerical control lathe, high speed cutting was applied to AZ31 magnesium alloy. The influence of cutting parameters on microstructure, surface roughness and machining hardening were investigated by using the methods of single factor and orthogonal experiment. The results show that the cutting parameters have an important effect on microstructure, surface roughness and machine hardening. The depth of stress layer, roughness and hardening present a declining tendency with the increase of the cutting speed and also increase with the augment of the cutting depth and feed rate. Moreover, we established a prediction model of the roughness, which has an important guidance on actual machining process of magnesium alloy.

  2. Stir zone microstructure of commercial purity titanium friction stir welded using pcBN tool

    International Nuclear Information System (INIS)

    Zhang Yu; Sato, Yutaka S.; Kokawa, Hiroyuki; Park, Seung Hwan C.; Hirano, Satoshi

    2008-01-01

    In the present study, friction stir welding was applied to commercial purity titanium using a polycrystalline cubic boron nitride tool, and microstructure and hardness in the weld were examined. Additionally, the microstructural evolution during friction stir welding was also discussed. The stir zone consisted of fine equiaxed α grains surrounded by serrate grain boundaries, which were produced through the β → α allotropic transformation during the cooling cycle of friction stir welding. The fine α grains caused higher hardness than that in the base material. A lath-shaped α grain structure containing Ti borides and tool debris was observed in the surface region of the stir zone, whose hardness was the highest in the weld

  3. Next-generation fabrication technologies for optical pickup devices in high-density optical disk storage systems

    Science.gov (United States)

    Hosoe, Shigeru

    1999-05-01

    This paper shows a direction of friction technologies to make aspherical plastic objective lens with higher optical performance for high density optical disk storage systems. Specifically, a low birefringence and low water absorption (less than 0.1%) optical resin, low tool abrasion mold material, high circularity diamond tool which nose circularity is less than 30 nm, and 1 nm axis resolution precision lathe which tool position is stabilized against drift by environmental change are referred. Cut optical surface of a mold sample was constantly attained in less than 5 nmRtm surface roughness. Using these new technologies, aspherical plastic objective lens (NA0.6) for DVD which wave aberration is less than 35 m (lambda) rms was realized.

  4. Study of aged embrittled stainless steels used in the primary circuit of fission reactors

    International Nuclear Information System (INIS)

    Hazarabedian, Alfredo

    1999-01-01

    We checked the damage and fracture mechanisms of duplex stainless steels aged in conditions representative of the actual operating condition of a PWR nuclear power plant. We proved that the fracture mechanisms starts with the fracture of ferrite laths and ends with the fracture of austenite ligaments. We determined by quantitative metallography the average void nucleation rate and the spatial distribution of voids. This information, incorporated to the Gurson-Tvergaard-Joly model of a damaged elastoplastic material, served to predict adequately the distribution of the mean strain at fracture of notched axisymmetric specimens. The model also predicted the lower bound of the experimental distribution of the crack resistance at 0.2 mm of crack extension (J 02 ). (author)

  5. Engine Lathe Operator. Instructor's Guide. Part of Single-Tool Skills Program Series. Machine Industries Occupations.

    Science.gov (United States)

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    Expected to help meet the need for trained operators in metalworking and suitable for use in the adult education programs of school districts, in manpower development and training programs, and in secondary schools, this guide consists of four sections: Introduction, General Job Content, Shop Projects, and Drawings for the Projects. General Job…

  6. Effect of microstructure on the elasto-viscoplastic deformation of dual phase titanium structures

    Science.gov (United States)

    Ozturk, Tugce; Rollett, Anthony D.

    2018-02-01

    The present study is devoted to the creation of a process-structure-property database for dual phase titanium alloys, through a synthetic microstructure generation method and a mesh-free fast Fourier transform based micromechanical model that operates on a discretized image of the microstructure. A sensitivity analysis is performed as a precursor to determine the statistically representative volume element size for creating 3D synthetic microstructures based on additively manufactured Ti-6Al-4V characteristics, which are further modified to expand the database for features of interest, e.g., lath thickness. Sets of titanium hardening parameters are extracted from literature, and The relative effect of the chosen microstructural features is quantified through comparisons of average and local field distributions.

  7. Study on Dynamic Characteristics of Heavy Machine Tool-Composite Pile Foundation-Soil

    Directory of Open Access Journals (Sweden)

    CAI Li-Gang

    2014-09-01

    Full Text Available Heavy duty computer numerical control machine tools have characteristics of large self-weight, load and. The insufficiency of foundation bearing capacity leads to deformation of lathe bed, which effects machining accuracy. A combined-layer foundation model is created to describe the pile group foundation of multi-soil layer in this paper. Considering piles and soil in pile group as transversely isotropic material, equivalent constitutive relationship of composite foundation is constructed. A mathematical model is established by the introduction of boundary conditions, which is based on heavy duty computer numerical control machine tools-composite pile foundation-soil interaction system. And then, the response of different soil and pile depth is studied by a case. The model improves motion accuracy of machine tools.

  8. Structure-controlled synthesis and electrochemical properties of NH_4V_3O_8 as cathode material for Lithium ion batteries

    International Nuclear Information System (INIS)

    Cheng, Yayi; Huang, Jianfeng; Li, Jiayin; Cao, Liyun; Xu, Zhanwei; Wu, Jianpeng; Cao, Shanshan; Hu, Hailing

    2016-01-01

    NH_4V_3O_8 flower, nanobelt, lath and sheet were synthesized using a facile microwave hydrothermal method. The formation mechanism of NH_4V_3O_8 with various structures was proposed. As an cathode in Li-ion battery, the NH_4V_3O_8 nanobelt with one-dimensional structure as well as nanosized morphology, presents excellent cycling stability and enhanced rate capability when comparing with other NH_4V_3O_8 structures. Further study finds that the NH_4V_3O_8 nanobelt could provide high Li ion diffusion, excellent structural stability and good reversibility during the charge/discharge process, indicating a strong connection between the morphology and the electrochemical performance of NH_4V_3O_8 cathode.

  9. Role of quaternary additions on dislocated martensite, retain austenite and mechanical properties of Fe/Cr/C structural steels

    International Nuclear Information System (INIS)

    Rao, B.V.N.

    1978-02-01

    The influence of quaternary alloy additions of Mn and Ni to Fe/Cr/C steels which have been designed to provide superior mechanical properties has been investigated. Transmission electron microscopy and x-ray analysis revealed increasing amounts of retained austenite with Mn up to 2 w/o and with 5 w/o Ni additions after quenching from 1100 0 C. This is accompanied by a corresponding improvement in toughness properties of the quaternary alloys. In addition, the generally attractive combinations of strength and toughness in these quaternary alloys is attributed to the production of dislocated lath martensite from a homogeneous austenite phase free from undissolved alloy carbides. Grain-refining resulted in a further increase in the amount of retained austenite

  10. Optimum tungsten content in high strength 9 to 12% chromium containing creep resistant steels

    International Nuclear Information System (INIS)

    Hasegawa, Y.; Muraki, T.; Mimura, H.

    2000-01-01

    Tungsten containing ferritic creep resistant steels are the candidate materials for ultra-super-critical fossil power plant because of their high creep rupture strength. But the strengthening mechanisms by tungsten addition have not yet been completely studied. In this report, creep rupture time and creep strain rate measurement decided the optimum tungsten content in 9 to 12% chromium ferritic steels. The precipitation behavior of Laves phase and the precise discussion of creep strain rate analyses explain the contribution of Laves phase at the lath boundary and the contribution of tungsten in solid solution. P92 contains the optimum amount of tungsten and chromium, 1.8 mass% and 9 mass% respectively judging from the creep rupture strength point of view. (orig.)

  11. How TEM Projection Artifacts Distort Microstructure Measurements: A Case Study in a 9 pct Cr-Mo-V Steel

    Science.gov (United States)

    Monsegue, Niven; Reynolds, William T.; Hawk, Jeffrey A.; Murayama, Mitsuhiro

    2014-08-01

    Morphological data obtained from two-dimensional (2D) and three-dimensional (3D) transmission electron microscopy (TEM) observations were compared to assess the effects of TEM projection errors for submicron-size precipitates. The microstructure consisted of M23C6 carbides in a 9 pct Cr-Mo-V heat resistant steel before and after exposure to creep conditions. Measurements obtained from about 800 carbides demonstrate that particle size and spacing estimates made from 2D observations overestimate the more accurate values obtained from 3D reconstructions. The 3D analysis also revealed the M23C6 precipitates lengthen anisotropically along lath boundary planes, suggesting that coarsening during the early stage of creep in this alloy system is governed by grain boundary diffusion.

  12. The influence of silicon in tempered martensite: Understanding the microstructure–properties relationship in 0.5–0.6 wt.% C steels

    International Nuclear Information System (INIS)

    Kim, B.; Boucard, E.; Sourmail, T.; San Martín, D.; Gey, N.; Rivera-Díaz-del-Castillo, P.E.J.

    2014-01-01

    The strengthening contributions in medium-carbon tempered martensite are unveiled in this work. By using transmission electron microscopy and synchrotron radiation X-ray diffraction, the different microstructural features have been captured; these include precipitation, grain boundary, solid solution and dislocation forest strengthening. The evolution of these features was observed as a function of tempering temperature and silicon content. In trying to elucidate the nature of grain boundary strengthening, three approaches are presented, including a plasticity model based on irreversible thermodynamics, misorientation angle characterization by electron backscatter diffraction, and transmission electron microscopy analysis of failed regions. Based on the findings, it is concluded that silicon inhibits martensite recovery, and that at low tempering temperatures, lath boundaries also appear to contribute to strengthening

  13. The fracture mechanism of uranium-niobium alloys near hypoeutectoid composition aged at low temperature

    International Nuclear Information System (INIS)

    Wang Xiaoying; Ren Dapeng; Yang Jianxiong; Jiang Guifen

    2006-01-01

    The microstructures and the crack propagation of uranium-niobium alloys near hypoeutectoid composition aged at temperature 200 degree C for 2 hours during a tension was investigated by means of in situ tension tests using TEM. The results show that the twinning planes inside and between the martensite laths move and merge, and then disintegrate in uranium-niobium alloys with monoclinic α structure during the tension. The crack propagation can be described as follows. Under the tension, the thinning zone which is locally plastically deformed emerges in the front of the crack tip. After the process of nucleation, growth and conjunction, the microvoids connect with the main crack, which results in the fracture. Neither of emission, propagation and movement of dislocation was observed during the tension. (authors)

  14. Rapid fabrication and characterization of sine wave targets

    International Nuclear Information System (INIS)

    Day, R.D.; Armijo, E.; Gobby, P.; Hatch, D.; Rivera, G.; Salzer, L.; Townsend, J.

    1997-01-01

    The effect of surface perturbations on Inertial Confinement Fusion target performance is currently being researched at Los Alamos National Laboratory (LANL). These perturbations can cause hydrodynamic instabilities which in turn reduce the targets' yield. To systematically measure the growth of these instabilities requires targets to be produced which have perturbations of a known amplitude and spatial frequency. The authors have recently assembled hardware onto one of their diamond turning lathes which enables them to machine and measure these sine waves in about 15 minutes. This is a significant reduction in time from the two and one half hours required by the previous method. This paper discusses the hardware, how it works, and how well the system is working for them to produce these targets

  15. Development of friction welding process of Zr-based bulk metallic glasses

    International Nuclear Information System (INIS)

    Shin, Hyung Seop; Jeong, Young Jin; Kim, Ki Hyun

    2004-01-01

    Bulk Metallic Glasses(BMG) with good mechanical properties have problems that engineering application fields have been limited because of limitation of the alloy size. In order to solving this problem, the friction welding of BMG has been tried using the superplastic-like deformation behavior under the supercooled liquid region. The apparatus for friction welding test was designed and constructed using pneumatic cylinder and gripper based on a conventional lathe. Friction welding have been tried to combination of same BMG alloy and crystalline alloys. The results of welding test were evaluated by X-ray diffraction, measurement of hardness and mechanical properties test. In order to obtain the optimized welding test conditions the temperature of friction interface was measured using Infrared thermal imager

  16. Sr and Ar isotope studies of detrital smectites from the Atlantic Ocean (D.S.D.P., Legs 43, 48 and 50)

    International Nuclear Information System (INIS)

    Clauer, N.; Lucas, J.

    1984-01-01

    Mineralogical, morphological and isotopic (Rb-Sr and K-Ar) determinations were made on some detrital smectites of Palaeocene and Cenomanian ages from D.S.D.P. drillings in the Atlantic Ocean. These minerals are not inert in their depositional environment; authigenic laths grow on detrital sheets with sharp borders. This authigenesis could occur slightly after deposition in a closed system, for some of these smectites. It has been tentatively quantified by the Rb-Sr and K-Ar isotopic methods, which seem also well suited to evaluate the chemical extent of this authigenesis. At least, no preferential loss of 40 Ar vs. 87 Sr could be detected in the minerals, even in those which are smaller than 0.2 μm. (Auth.)

  17. Monitoring the intensity of mechanical vibration during the processing of chrome steel 14109

    Directory of Open Access Journals (Sweden)

    Š. Salokyová

    2017-01-01

    Full Text Available Article deals with the examination of the effect of cutting parameters on the occurrence and size of mechanical vibration on three selected measured points during the processing of chrome steel. It also includes execution, experiment evaluation in this field and comparison of measured vibrations acceleration amplitude values according to the standards. The results of the measurement serve for early identification of a defect, which has great effect on the smoothness and efficiency of the machine. The article concludes with the proposed new findings from the measured values evaluation and formulated new recommendations for the operation in production system with lathe turning technology. The measured experimental values of the acceleration amplitude of mechanical vibrations were compared with theoretical values.

  18. Numerical model to predict microstructure of the heat treated of steel elements

    Directory of Open Access Journals (Sweden)

    T. Domański

    2011-04-01

    Full Text Available In work the presented numerical models of tool steel hardening processes take into account thermal phenomena and phase transformations. Numerical algorithm of thermal phenomena was based on the Finite Elements Methods of the heat transfer equations. In the model of phase transformations, in simulations heating process continuous heating (CHT was applied, whereas in cooling process continuous cooling (CCT of the steel at issue. The phase fraction transformed (austenite during heating and fractions during cooling of ferrite, pearlite or bainite are determined by Johnson-Mehl-Avrami formulas. The nescent fraction of martensite is determined by Koistinen and Marburger formula or modified Koistinen and Marburger formula. In the simulations of hardening was subject the fang lathe of cone (axisymmetrical object made of tool steel.

  19. Quantifying Cutting and Wearing Behaviors of TiN- and CrNCoated AISI 1070 Steel

    Directory of Open Access Journals (Sweden)

    Ahmet Cakan

    2008-11-01

    Full Text Available Hard coatings such as titanium nitride (TiN and chromium nitride (CrN are widely used in cutting and forming tools against wear and corrosion. In the present study, hard coating films were deposited onto AISI 1070 steels by a cathodic arc evaporation plating (CAVP technique. These samples were subjected to wear in a conventional lathe for investigating the tribological behaviour of coating structure, and prenitrided subsurface composition was characterized using scanning electron microscopy (SEM, line scan analyses and X-ray diffraction (XRD. The wear properties of TiN- and CrNcoated samples were determined using an on-line monitoring system. The results show that TiN-coated samples demonstrate higher wear resistance than CrN-coated samples.

  20. Effects of Cutting Tool Parameters on Vibration

    Directory of Open Access Journals (Sweden)

    Ince Mehmet Alper

    2016-01-01

    Full Text Available This paper presents of the influence on vibration of Co28Cr6Mo medical alloy machined on a CNC lathe based on cutting parameters (rotational speed, feed rate, depth of cut and tool tip radius. The influences of cutting parameters have been presented in graphical form for understanding. To achieve the minimum vibration, the optimum values obtained for rpm, feed rate, depth of cut and tool tip radius were respectively, 318 rpm, 0.25 mm/rev, 0.9 mm and 0.8 mm. Maximum vibration has been revealed the values obtained for rpm, feed rate, depth of cut and tool tip radius were respectively, 636 rpm, 0.1 mm/rev, 0,5 mm and 0.8 mm.

  1. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    Science.gov (United States)

    Thomas, Gareth; Ahn, Jae-Hwan; Kim, Nack-Joon

    1986-01-01

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar.sub.3 temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics.

  2. Biconvex intraocular lenses and Nd:YAG capsulotomy: Experimental comparison of surface damage with different poly(methyl methacrylate) formulations

    Energy Technology Data Exchange (ETDEWEB)

    Downing, J.E.; Alberhasky, M.T. (Greenview Hospital, Bowling Green, KY (USA))

    1990-11-01

    Biconvex posterior chamber lenses have optical advantages and decrease the risk of capsular opacification, but they are more likely to be pitted during ND:YAG capsulotomy because of apposition of the lens to the capsule. This study reports the likelihood of surface damage to different formulations of poly(methyl methacrylate) at the energy levels required to open posterior capsules. Molded lenses are more easily damaged than higher molecular weight lathe-cut materials (P less than .01), as expected. However, by keeping energy output low, even injection-molded lenses showed minimal damage, with mean pit size 39 +/- 39 microns at 1 mJ. By using a converging contact lens, low power, and keeping the focus behind the capsule, damage to all materials tested should be clinically insignificant.

  3. Mounting arrangement for the drive system of an air-bearing spindle on a machine tool

    Science.gov (United States)

    Lunsford, J.S.; Crisp, D.W.; Petrowski, P.L.

    1987-12-07

    The present invention is directed to a mounting arrangement for the drive system of an air-bearing spindle utilized on a machine tool such as a lathe. The mounting arrangement of the present invention comprises a housing which is secured to the casing of the air bearing in such a manner that the housing position can be selectively adjusted to provide alignment of the air-bearing drive shaft supported by the housing and the air-bearing spindle. Once this alignment is achieved the air between spindle and the drive arrangement is maintained in permanent alignment so as to overcome misalignment problems encountered in the operation of the machine tool between the air-bearing spindle and the shaft utilized for driving the air-bearing spindle.

  4. Atomic level microstructural characterization by APFIM

    International Nuclear Information System (INIS)

    Miller, M.K.

    1996-01-01

    Atom probe field ion microscopy has been used to characterize Ni aluminides in addition to changes in microstructure of pressure vessel steels as a result of exposure to neutron irradiation. Ultrafine intragranular Cu precipitates and P segregation to grain and lath boundaries have been quantified in the pressure vessel steels. In boron-doped Ni 3 Al, the B additions were found to segregate to dislocations, low angle boundaries, antiphase boundaries, stacking faults, and grain boundaries. In boron-doped NiAl, B segregation to grain boundaries and ultrafine MB 2 precipitates were observed. In Mo-doped NiAl, enrichments of Mo, C, N/Si, B, and Fe were observed at the grain boundaries together with Mo precipitates and low Mo matrix solubility

  5. VIRTUAL MACHINES IN EDUCATION – CNC MILLING MACHINE WITH SINUMERIK 840D CONTROL SYSTEM

    Directory of Open Access Journals (Sweden)

    Ireneusz Zagórski

    2014-11-01

    Full Text Available Machining process nowadays could not be conducted without its inseparable element: cutting edge and frequently numerically controlled milling machines. Milling and lathe machining centres comprise standard equipment in many companies of the machinery industry, e.g. automotive or aircraft. It is for that reason that tertiary education should account for this rising demand. This entails the introduction into the curricula the forms which enable visualisation of machining, milling process and virtual production as well as virtual machining centres simulation. Siemens Virtual Machine (Virtual Workshop sets an example of such software, whose high functionality offers a range of learning experience, such as: learning the design of machine tools, their configuration, basic operation functions as well as basics of CNC.

  6. Perancangan Fixture Pada Proses Sekrap Dan Freis Untuk Memproduksi Komponen Poros Idler

    Directory of Open Access Journals (Sweden)

    Muhammad Ikhsan

    2010-10-01

    Full Text Available Idler shaft is the engine components that are often produced in the automotive field, the shaft serves to continue the effort together with the rotation. Making idler shaft through several machining processes such as lathes, sekrap, and Freis. At this time laporn designed tools to process and Freis sekrap in the production of idler shaft. The design of this tool using the clamping screw. Placed on the front clamping tools for process sekrap. Based on the results obtained, the time spent with the tools and shorter setup times smaller than that obtained without the tools, so the production cost by using the tools is greater than the production costs without the tools in this case the production shaft idler. Keywords : Fixture, clamping, idler shaft

  7. Turret-Lathe Operator 4-78.021 -- Technical Report on Standardization of the General Aptitude Test Battery.

    Science.gov (United States)

    Manpower Administration (DOL), Washington, DC. U.S. Training and Employment Service.

    The United States Training and Employment Service General Aptitude Test Battery (GATB), first published in 1947, has been included in a continuing program of research to validate the tests against success in many different occupations. The GATB consists of 12 tests which measure nine aptitudes: General Learning Ability; Verbal Aptitude; Numerical…

  8. Effect of the Machined Surfaces of AISI 4337 Steel to Cutting Conditions on Dry Machining Lathe

    Science.gov (United States)

    Rahim, Robbi; Napid, Suhardi; Hasibuan, Abdurrozzaq; Rahmah Sibuea, Siti; Yusmartato, Y.

    2018-04-01

    The objective of the research is to obtain a cutting condition which has a good chance of realizing dry machining concept on AISI 4337 steel material by studying surface roughness, microstructure and hardness of machining surface. The data generated from the experiment were then processed and analyzed using the standard Taguchi method L9 (34) orthogonal array. Testing of dry and wet machining used surface test and micro hardness test for each of 27 test specimens. The machining results of the experiments showed that average surface roughness (Raavg) was obtained at optimum cutting conditions when VB 0.1 μm, 0.3 μm and 0.6 μm respectively 1.467 μm, 2.133 μm and 2,800 μm fo r dry machining while which was carried out by wet machining the results obtained were 1,833 μm, 2,667 μm and 3,000 μm. It can be concluded that dry machining provides better surface quality of machinery results than wet machining. Therefore, dry machining is a good choice that may be realized in the manufacturing and automotive industries.

  9. Study on tempering behaviour of AISI 410 stainless steel

    International Nuclear Information System (INIS)

    Chakraborty, Gopa; Das, C.R.; Albert, S.K.; Bhaduri, A.K.; Thomas Paul, V.; Panneerselvam, G.; Dasgupta, Arup

    2015-01-01

    Martensitic stainless steels find extensive applications due to their optimum combination of strength, hardness and wear-resistance in tempered condition. However, this class of steels is susceptible to embrittlement during tempering if it is carried out in a specific temperature range resulting in significant reduction in toughness. Embrittlement of as-normalised AISI 410 martensitic stainless steel, subjected to tempering treatment in the temperature range of 673–923 K was studied using Charpy impact tests followed by metallurgical investigations using field emission scanning electron and transmission electron microscopes. Carbides precipitated during tempering were extracted by electrochemical dissolution of the matrix and identified by X-ray diffraction. Studies indicated that temper embrittlement is highest when the steel is tempered at 823 K. Mostly iron rich carbides are present in the steel subjected to tempering at low temperatures of around 723 K, whereas chromium rich carbides (M 23 C 6 ) dominate precipitation at high temperature tempering. The range 773–823 K is the transition temperature range for the precipitates, with both Fe 2 C and M 23 C 6 types of carbides coexisting in the material. The nucleation of Fe 2 C within the martensite lath, during low temperature tempering, has a definite role in the embrittlement of this steel. Embrittlement is not observed at high temperature tempering because of precipitation of M 23 C 6 carbides, instead of Fe 2 C, preferentially along the lath and prior austenite boundaries. Segregation of S and P, which is widely reported as one of the causes for temper embrittlement, could not be detected in the material even through Auger electron spectroscopy studies. - Highlights: • Tempering behaviour of AISI 410 steel is studied within 673–923 K temperature range. • Temperature regime of maximum embrittlement is identified as 773–848 K. • Results show that type of carbide precipitation varies with

  10. Change in coccolith size and morphology due to response to temperature and salinity in coccolithophore Emiliania huxleyi (Haptophyta) isolated from the Bering and Chukchi seas

    Science.gov (United States)

    Saruwatari, Kazuko; Satoh, Manami; Harada, Naomi; Suzuki, Iwane; Shiraiwa, Yoshihiro

    2016-05-01

    Strains of the coccolithophore Emiliania huxleyi (Haptophyta) collected from the subarctic North Pacific and Arctic oceans in 2010 were established as clone cultures and have been maintained in the laboratory at 15 °C and 32 ‰ salinity. To study the physiological responses of coccolith formation to changes in temperature and salinity, growth experiments and morphometric investigations were performed on two strains, namely MR57N isolated from the northern Bering Sea and MR70N at the Chukchi Sea. This is the first report of a detailed morphometric and morphological investigation of Arctic Ocean coccolithophore strains. The specific growth rates at the logarithmic growth phases in both strains markedly increased as temperature was elevated from 5 to 20 °C, although coccolith productivity (estimated as the percentage of calcified cells) was similar at 10-20 % at all temperatures. On the other hand, the specific growth rate of MR70N was affected less by changes in salinity in the range 26-35 ‰, but the proportion of calcified cells decreased at high and low salinities. According to scanning electron microscopy (SEM) observations, coccolith morphotypes can be categorized into Type B/C on the basis of their biometrical parameters. The central area elements of coccoliths varied from thin lath type to well-calcified lath type when temperature was increased or salinity was decreased, and coccolith size decreased simultaneously. Coccolithophore cell size also decreased with increasing temperature, although the variation in cell size was slightly greater at the lower salinity level. This indicates that subarctic and arctic coccolithophore strains can survive in a wide range of seawater temperatures and at lower salinities with change in their morphology. Because all coccolith biometric parameters followed the scaling law, the decrease in coccolith size was caused simply by the reduced calcification. Taken together, our results suggest that calcification productivity may

  11. Neural Network Modeling of Cutting Fluid Impact on Energy Consumption during Turning

    Directory of Open Access Journals (Sweden)

    M. Bachraty

    2016-06-01

    Full Text Available This paper presents a part of research on power consumption differences between various cutting fluids used during turning operations. An attempt was made to study the possibility of artificial neural network to model the behavior function and predicting the electrical power consumption. Friction factor of examined cutting fluids was also measured to describe a more complete picture of investigated cutting fluids characteristics. It was discovered that wide spectrum of characteristics is present in today’s market and that artificial neural networks are suitable for purpose of modeling the power consumption of the lathe during machining. This paper could be used as a foundation for later database building where it would be possible to predict how certain cutting fluid will behave in a specific machining parameter combination.

  12. A New Maraging Stainless Steel with Excellent Strength–Toughness–Corrosion Synergy

    Directory of Open Access Journals (Sweden)

    Jialong Tian

    2017-11-01

    Full Text Available A new maraging stainless steel with superior strength–toughness–corrosion synergy has been developed based on an innovative concept of alloy design. The high strength–toughness combination is achieved by forming dispersive nano-sized intermetallic compounds in the soft lath martensitic matrix with a slight amount of residual austenite. The good corrosion resistance is guaranteed by exactly controlling the Co content based on understanding the synergistic effect between Co and Cr. The fine structure characteristics of two dominant strengthening precipitations including Ni3Ti and Mo-rich phases were finely characterized associated with transmission electron microscope (TEM and atom probe tomography (APT analyses. The relationship among microstructure, strength and toughness is discussed. The precipitation mechanism of different precipitates in the new maraging stainless steel is revealed based on the APT analysis.

  13. Characteristics and fabrication of Geiger-Mueller counters with thin walls made of treated magnesium - Note about the use of araldite; Caracteristiques et fabrication des compteurs Geiger-Muller a paroi mince en magnesium traite - Note sur l'utilisation de l'araldite

    Energy Technology Data Exchange (ETDEWEB)

    Charbonnel, A

    1949-03-01

    This report describes, first, the advantage of magnesium for the manufacturing of Geiger-Mueller counters: suitable for machining and polishing, but strong reactivity with the counter atmosphere in the case of magnesium-rich alloys. Thus, the inside wall of the counter (cylinder of 20 mm diameter and 6 cm length) requires a non-reactive protective coating with excellent sealing properties. The synthetic resin 'araldite' fulfills all these conditions. The second part of the report describes the different steps of the fabrication of magnesium wall counters: lathe work, machining down and chemical polishing of hulls, assembly, tight sealing, pumping, filling-up and control tests. The average service life of these counters is of about 4 months. A note about the use and properties (hardening, mechanical properties, resistance..) of araldite is given in appendix. (J.S.)

  14. Microstructural effects on the yield strength and its temperature dependence in a bainitic precipitation hardened Cr-Mo-V steel

    International Nuclear Information System (INIS)

    Toerroenen, K.; Kotilainen, H.; Nenonen, P.

    1980-03-01

    The plastic deformation behaviour of a precipitation hardened bainitic Cr-Mo-V steel is analyzed at ambient and low temperatures. The temperature dependent component of the yield strength is composed of the Peierls-Nabarro force and also partly of the strengthening contribution of the lath- and cell boundaries or the solid solution hardening. The temperature dependence below 230 K is in accordance with the models presented by Yanoshevich and Ryvkina as well as Dorn and Rajnak. The temperature independent component can be calculated merely from the dislocation density, which is stabilized by the vanadium-rich carbides. The linear additivity cannot be used for the superposition of the strengthening effects of various strengthening parameters, By using the phenomenological approach starting from the dislocation movement mechanisms upon yielding the laws for the superposition are discussed. (author)

  15. Alloying and heat treatment optimization of Fe/Cr/C steels for improved mechanical properties

    International Nuclear Information System (INIS)

    Sarikaya, M.

    1979-06-01

    The effects of alloying elements and heat treatments on the microstructural changes and strength-toughness properties were investigated in optimization of vacuum melted Fe/Cr/C base steels. The structure of the steels in the as-quenched conditions consisted of highly dislocated autotempered lath martensite (strong phase) and thin continuous interlath films of retained austenite (tough phase). It has been emphasized again that the mechanical properties of the steels are sensitive to the amount and the stability of retained austenite. To increase the stability of retained austenite in the as-quenched condition 2 w/o Mn or 2 w/o Ni was added to the base steel, viz., Fe/3Cr/0.3C. Partial replacement of Cr by about 0.5 w/o Mo did not alter the beneficial microstructure

  16. Effect of Fe on the phases and microstructure of TiC-Fe cermets by combustion synthesis/quasi-isostatic pressing

    International Nuclear Information System (INIS)

    Zhang Weifang; Zhang Xinghong; Wang Jianli; Hong Changqing

    2004-01-01

    Fully dense TiC-Fe cermets (x = 10, 20, 30, and 40 wt.%) were produced from Ti-C-Fe powder mixtures by combustion synthesis with quasi-isostatic pressing. The effect of Fe content on combustion temperature, combustion wave velocity, and final product density was investigated. The final product was characterized by XRD, SEM, and TEM. The combustion temperature and wave velocity decreased with increasing Fe content. Product density increased with increasing Fe content (96% at 30 wt.%). X-ray diffraction and transmission electron microscopy (TEM) revealed the final product to contain TiC, Fe phases, lath martensite, and Fe 2 Ti. The TiC particle size decreased with increasing Fe content. In addition, a low density of dislocations was observed in both the TiC particles and Fe binder, indicative of annealing and recrystallization, respectively

  17. Housing maintenance of primary cooling pump I of Kartini reactor

    International Nuclear Information System (INIS)

    Agung Nugroho; Wahyu Imam W

    2013-01-01

    Housing maintenance of Primary Cooling Pump have been done with purpose to enhance capability of fluid block and stopping leakage. The procedures of modification are follow: Replace mechanical seal type Nock 560 – 1 ½'' by mechanical seal type Nock 560 - 38, modification gland plate/housing with to lathe the diameter of gland plate/housing from diameter of 54 mm to 60 mm, in size setting-up mechanical seal, alignment and then function test. The result of the modification are: mechanical seal has been installed, housing has been modified, and the leakage of primary cooling water has been repaired and operated properly. Conclusion of the maintenance are the primary cooling water pump is working well, because the primary cooling water is not leakage any more. (author)

  18. Effects of heat treatment influencing factors on microstructure and mechanical properties of a low-carbon martensitic stainless bearing steel

    Energy Technology Data Exchange (ETDEWEB)

    Li, Shaohong; Yuan, Xiaohong; Jiang, Wen; Sun, Hudai; Li, Jun [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Zhao, Kunyu, E-mail: zhaokunyu.kmust@gmail.com [School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 (China); Yang, Maosheng [Department of Structural Materials, Central Iron and Steel Research Institute, Beijing 100081 (China)

    2014-05-01

    The effects of different heat treatment parameters and cryogenic treatment (−75 °C) on microstructural changes and mechanical properties of a low-carbon martensitic stainless bearing steel were investigated. These analyses were performed via the optical microscope (OM), transmission electron microscope (TEM) and X-ray diffraction (XRD). The obtained results showed that the execution of cryogenic treatment on quenched and tempered bearing steel increases hardness, tensile strength and decreases toughness with the increment of cryogenic treatment and tempering cycles. This paper also showed that the cryogenic cycle's treatment incorporating tempering can refine the martensite laths resulting in improvement of tensile strength. In addition, cryogenic treatment further reduces the retained austenite content but it cannot make retained austenite transform into martensite completely even tempering at high temperature.

  19. Effects of heat treatment influencing factors on microstructure and mechanical properties of a low-carbon martensitic stainless bearing steel

    International Nuclear Information System (INIS)

    Li, Shaohong; Yuan, Xiaohong; Jiang, Wen; Sun, Hudai; Li, Jun; Zhao, Kunyu; Yang, Maosheng

    2014-01-01

    The effects of different heat treatment parameters and cryogenic treatment (−75 °C) on microstructural changes and mechanical properties of a low-carbon martensitic stainless bearing steel were investigated. These analyses were performed via the optical microscope (OM), transmission electron microscope (TEM) and X-ray diffraction (XRD). The obtained results showed that the execution of cryogenic treatment on quenched and tempered bearing steel increases hardness, tensile strength and decreases toughness with the increment of cryogenic treatment and tempering cycles. This paper also showed that the cryogenic cycle's treatment incorporating tempering can refine the martensite laths resulting in improvement of tensile strength. In addition, cryogenic treatment further reduces the retained austenite content but it cannot make retained austenite transform into martensite completely even tempering at high temperature

  20. A New Maraging Stainless Steel with Excellent Strength-Toughness-Corrosion Synergy.

    Science.gov (United States)

    Tian, Jialong; Wang, Wei; Babar Shahzad, M; Yan, Wei; Shan, Yiyin; Jiang, Zhouhua; Yang, Ke

    2017-11-10

    A new maraging stainless steel with superior strength-toughness-corrosion synergy has been developed based on an innovative concept of alloy design. The high strength-toughness combination is achieved by forming dispersive nano-sized intermetallic compounds in the soft lath martensitic matrix with a slight amount of residual austenite. The good corrosion resistance is guaranteed by exactly controlling the Co content based on understanding the synergistic effect between Co and Cr. The fine structure characteristics of two dominant strengthening precipitations including Ni₃Ti and Mo-rich phases were finely characterized associated with transmission electron microscope (TEM) and atom probe tomography (APT) analyses. The relationship among microstructure, strength and toughness is discussed. The precipitation mechanism of different precipitates in the new maraging stainless steel is revealed based on the APT analysis.

  1. Effect of high temperature tempering on the mechanical properties and microstructure of the modified 410 martensitic stainless steel

    Science.gov (United States)

    Mabruri, Efendi; Pasaribu, Rahmat Ramadhan; Sugandi, Moh. Tri; Sunardi

    2018-05-01

    This paper reports the influence of high tempering temperature and holding time on the mechanical properties and microstructure of the recently modified 410 martensitic stainless steel. The modified steel was prepared by induction melting followed by hot forging, quenching and tempering. The hardness and tensile strength of the steels decreased with increasing tempering temperature from 600 to 700 °C and with increasing holding time from 1 to 6 h. Based on microstructural images, it was observed the coarsening of lath martensite and of the metal carbides as well. However, a relatively high hardness and strength were still exibited by this steel after tempering at a such high temperature of 600-700 °C. The partition of Mo into the carbides identified by EDS analysis may correlate with this situation.

  2. On the Processing of Martensitic Steels in Continuous Galvanizing Lines: Part 1

    Science.gov (United States)

    Song, Taejin; Kwak, Jaihyun; de Cooman, B. C.

    2012-01-01

    Whereas low-carbon (galvanizing lines make it difficult to produce hot-dip Zn or Zn-alloy coated high-strength martensitic grades. This is because of the tempering processes occurring during dipping of the strip in the liquid Zn bath and, in the case of galvannealed sheet steel, the short thermal treatment required to achieve the alloying between the Zn and the steel. These short additional thermal treatments last less than 30 seconds but severely degrade the mechanical properties. Using a combination of internal friction, X-ray diffraction, and transmission electron microscopy, it is shown that the ultrafine-grained lath microstructure allows for a rapid dislocation recovery and carbide formation during the galvanizing processes. In addition, the effective dislocation pinning occurring during the galvannealing process results in strain localization and the suppression of strain hardening.

  3. Effect of friction time on the properties of friction welded YSZ‐alumina composite and 6061 aluminium alloy

    Directory of Open Access Journals (Sweden)

    Uday M. Basheer

    2012-03-01

    Full Text Available The aim of this work was to study the effect of friction time on the microstructure and mechanical properties of alumina 0, 25, 50 wt% yttria stabilized zirconia (YSZ composite and 6061 aluminium alloy joints formed by friction welding. The alumina-YSZ composites were prepared through slip casting in plaster of Paris molds (POP and subsequently sintered at 1600°C, while the aluminium rods were machined down using a lathe machine to the dimension required. The welding process was carried out under different rotational speeds and friction times, while friction force (0.5 ton-force was kept constant. Scanning electron microscopy was used to characterize the interface of the joints structure. The experimental results showed that the friction time has a significant effect on joint structure and mechanical properties.

  4. Accuracy and repeatability positioning of high-performancel athe for non-circular turning

    Directory of Open Access Journals (Sweden)

    Majda Paweł

    2017-11-01

    Full Text Available This paper presents research on the accuracy and repeatability of CNC axis positioning in an innovative lathe with an additional Xs axis. This axis is used to perform movements synchronized with the angular position of the main drive, i.e. the spindle, and with the axial feed along the Z axis. This enables the one-pass turning of non-circular surfaces, rope and trapezoidal threads, as well as the surfaces of rotary tools such as a gear cutting hob, etc. The paper presents and discusses the interpretation of results and the calibration effects of positioning errors in the lathe’s numerical control system. Finally, it shows the geometric characteristics of the rope thread turned at various spindle speeds, including before and after-correction of the positioning error of the Xs axis.

  5. Energy Demand Modeling Methodology of Key State Transitions of Turning Processes

    Directory of Open Access Journals (Sweden)

    Shun Jia

    2017-04-01

    Full Text Available Energy demand modeling of machining processes is the foundation of energy optimization. Energy demand of machining state transition is integral to the energy requirements of the machining process. However, research focus on energy modeling of state transition is scarce. To fill this gap, an energy demand modeling methodology of key state transitions of the turning process is proposed. The establishment of an energy demand model of state transition could improve the accuracy of the energy model of the machining process, which also provides an accurate model and reliable data for energy optimization of the machining process. Finally, case studies were conducted on a CK6153i CNC lathe, the results demonstrating that predictive accuracy with the proposed method is generally above 90% for the state transition cases.

  6. Direct observation of hierarchical nucleation of martensite and size-dependent superelasticity in shape memory alloys.

    Science.gov (United States)

    Liu, Lifeng; Ding, Xiangdong; Li, Ju; Lookman, Turab; Sun, Jun

    2014-02-21

    Martensitic transformation usually creates hierarchical internal structures beyond mere change of the atomic crystal structure. Multi-stage nucleation is thus required, where nucleation (level-1) of the underlying atomic crystal lattice does not have to be immediately followed by the nucleation of higher-order superstructures (level-2 and above), such as polysynthetic laths. Using in situ transmission electron microscopy (TEM), we directly observe the nucleation of the level-2 superstructure in a Cu-Al-Ni single crystal under compression, with critical super-nuclei size L2c around 500 nm. When the sample size D decreases below L2c, the superelasticity behavior changes from a flat stress plateau to a continuously rising stress-strain curve. Such size dependence definitely would impact the application of shape memory alloys in miniaturized MEMS/NEMS devices.

  7. Characteristics and fabrication of Geiger-Mueller counters with thin walls made of treated magnesium - Note about the use of araldite

    International Nuclear Information System (INIS)

    Charbonnel, A.

    1949-03-01

    This report describes, first, the advantage of magnesium for the manufacturing of Geiger-Mueller counters: suitable for machining and polishing, but strong reactivity with the counter atmosphere in the case of magnesium-rich alloys. Thus, the inside wall of the counter (cylinder of 20 mm diameter and 6 cm length) requires a non-reactive protective coating with excellent sealing properties. The synthetic resin 'araldite' fulfills all these conditions. The second part of the report describes the different steps of the fabrication of magnesium wall counters: lathe work, machining down and chemical polishing of hulls, assembly, tight sealing, pumping, filling-up and control tests. The average service life of these counters is of about 4 months. A note about the use and properties (hardening, mechanical properties, resistance..) of araldite is given in appendix. (J.S.)

  8. Stress and displacement analysis of a modern design lathe body by the fi nite element method (FEM

    Directory of Open Access Journals (Sweden)

    R. Staniek

    2012-01-01

    Full Text Available The Finite element method (FEM was used in this study for the analysis of the strain and stress of a turning machine body. The fi nal design decisions were made on the basis of stress and displacement fi eld analysis of various design versions related to the structure of the considered machine tool. The results presented in this paper will be helpful for practical static and dynamic strength evaluation as well as for the appropriate design of machine tools using the FEM.

  9. Dissolution corrosion of 316L austenitic stainless steels in contact with static liquid lead-bismuth eutectic (LBE) at 500 °C

    Science.gov (United States)

    Lambrinou, Konstantina; Charalampopoulou, Evangelia; Van der Donck, Tom; Delville, Rémi; Schryvers, Dominique

    2017-07-01

    This work addresses the dissolution corrosion behaviour of 316L austenitic stainless steels. For this purpose, solution-annealed and cold-deformed 316L steels were simultaneously exposed to oxygen-poor (steels than the solution-annealed steel, indicating the importance of the steel thermomechanical state. The thickness of the dissolution-affected zone was non-uniform, and sites of locally-enhanced dissolution were occasionally observed. The progress of LBE dissolution attack was promoted by the interplay of certain steel microstructural features (grain boundaries, deformation twin laths, precipitates) with the dissolution corrosion process. The identified dissolution mechanisms were selective leaching leading to steel ferritization, and non-selective leaching; the latter was mainly observed in the solution-annealed steel. The maximum corrosion rate decreased with exposure time and was found to be inversely proportional to the depth of dissolution attack.

  10. An investigation of the microstructures of heat-treated zircaloy-4

    International Nuclear Information System (INIS)

    Bangaru, N.V.

    1985-01-01

    A TEM/STEM investigation of the microstructure and microchemistry of commercial Zircaloy-4 samples subjected to three different final heat treatments in the laboratory has been conducted to understand the processing-microstructure-corrosion relationships in these alloys. Pronounced differences in the volume fraction, morphology, and chemistry of the intermetallic particles as well as in the α phase microstructure have been observed among the beta-quenched, as-received (stress-relieved) and alpha-annealed samples. The beta-quenched sample exhibits the most uniform microstructure consisting of acicular α phase with lath boundary Sn enrichment and fine intermetallic particle formation. The as-received sample has the most inhomogeneous microstructure made up of annealed and deformed α phase. The relevance of the observed microstructural features to the nodular corrosion susceptibility is discussed in the light of some existing models of modular corrosion. (orig.)

  11. Revealing the extra-high ductility and toughness of micro+duplex medium+Mn steel in a large temperature range from 200 ℃ to -196 ℃

    DEFF Research Database (Denmark)

    Cao, Wenquan; Hu, Jun; Dong, Han

    2014-01-01

    A medium-Mn steel (0.2C5Mn) was processed by intercritical annealing at different temperature (625℃ and 650℃) after forging and hot rolling. The microstructures were characterized by transmission electron microscopy and the mechanical properties were measured by tensile tests and impact tests...... at different temperatures. It was found that an ultrafine grained micro-duplex structure existed with austenite and ferrite laths formed by means of an austenite reverse transformation during intercritical annealing (shortly called ART-annealing). Ultrahigh ductility (total elongation larger than 30%) could...... be obtained in the temperature range from 200℃ to -196℃. And significantly delayed transition from ductile to brittle and no less than 200J impact toughness at -40℃ could be obtained in the ART-annealed medium-Mn steel. Based on the analysis of microstructure and mechanical properties, the enhanced ductility...

  12. Ultrastructural Analysis on the Osteogenesis and Transformation of Calcium Phosphate Ceramics in Vivo

    Institute of Scientific and Technical Information of China (English)

    Honglian DAI; Shipu LI; Yuhua YAN; Xianying CAO; Xuehui LU; Yang LENG

    2004-01-01

    To study the osteogenesis and transformation process of calcium phosphate bioceramic in vivo, biodegradable porous β-tricalcium phosphate ceramics (β-TCP, φ5×8 mm) were implanted in the tibia of rabbits. β-TCP ceramics with surrounding bone tissue were retrieved and observed by SEM, TEM and EPMA every month after implantation.The results showed that osteogenesis was active and β-TCP ceramics bonded to bones directly. The new bones were forming and maturing as materials were continuously degrading, and materials were finally replaced by new bone. Parts of the materials were degraded, absorbed and recrystallized, while the rest were dispersed to the spongy bone and the Haversian lamella in an irregular arrangement, becoming incorporated into bone formation directly by remodeling the structure. Some β-TCP crystals cleaved along its (001) rhombohedral plane and formed lath-like crystals in vivo.

  13. The synchrotron light source as a tool for microtechnology

    CERN Document Server

    Harvey, E C

    2002-01-01

    We are all familiar with lathes and milling machines for shaping parts in machine shops and factories. But what if the parts we need to make are significantly smaller than a millimetre, and featuring details even smaller? Semiconductor chip manufacturers have faced these problems and have learnt to use new ways to make devices. No longer are transistors made one at a time, but rather are 'printed' millions at a time, together with their interconnection wiring in a process called photolithography. Light from an excimer laser is directed through masks that incorporate the patterns required and photoexposes surfaces positioned behind the masks. This form of photolithography is today a standard process in semiconductor FAB plants and has several critical advantages in terms of cost, reproducibility, reliability and its ability to scale towards ever smaller and more complex systems

  14. Lathlike upper bainite in a silicon steel

    International Nuclear Information System (INIS)

    Liu Cheng; Zhao Zhenbo; Bhole, S.D.

    2006-01-01

    The morphology and mechanical properties of upper bainite formed isothermally at 400 deg. C for different holding times in a 1.83 wt.% silicon steel have been investigated by optical metallograph, X-ray diffraction and transmission electron microscopy (TEM). In the early stage of upper bainitic transformation, lathlike bainite whose individual lath ferrite is separated by the thin film type of retained austenite is obtained. As the isothermal holding times are increased, the blocky region consisting of retained austenite and martensite is also found. The stability of retained austenite in lathlike upper bainite is studied in relation to the isothermal treatment times, and the heat treatment conditions. The results show that an optimum combination of strength and ductility is attributed to the formation of bainitic ferrite (BF) and a large amount of thin film carbon-enriched retained austenite in the upper bainite

  15. Computer Simulation of Replaceable Many Sider Plates (RMSP) with Enhanced Chip-Breaking Characteristics

    Science.gov (United States)

    Korchuganova, M.; Syrbakov, A.; Chernysheva, T.; Ivanov, G.; Gnedasch, E.

    2016-08-01

    Out of all common chip curling methods, a special tool face form has become the most widespread which is developed either by means of grinding or by means of profile pressing in the production process of RMSP. Currently, over 15 large tool manufacturers produce tools using instrument materials of over 500 brands. To this, we must add a large variety of tool face geometries, which purpose includes the control over form and dimensions of the chip. Taking into account all the many processed materials, specific tasks of the process planner, requirements to the quality of manufactured products, all this makes the choice of a proper tool which can perform the processing in the most effective way significantly harder. Over recent years, the nomenclature of RMSP for lathe tools with mechanical mounting has been considerably broadened by means of diversification of their faces

  16. Thermomechanical simulations and experimental validation for high speed incremental forming

    Science.gov (United States)

    Ambrogio, Giuseppina; Gagliardi, Francesco; Filice, Luigino; Romero, Natalia

    2016-10-01

    Incremental sheet forming (ISF) consists in deforming only a small region of the workspace through a punch driven by a NC machine. The drawback of this process is its slowness. In this study, a high speed variant has been investigated from both numerical and experimental points of view. The aim has been the design of a FEM model able to perform the material behavior during the high speed process by defining a thermomechanical model. An experimental campaign has been performed by a CNC lathe with high speed to test process feasibility. The first results have shown how the material presents the same performance than in conventional speed ISF and, in some cases, better material behavior due to the temperature increment. An accurate numerical simulation has been performed to investigate the material behavior during the high speed process confirming substantially experimental evidence.

  17. Computer aided virtual manufacturing using Creo parametric easy to learn step by step guide

    CERN Document Server

    Kanife, Paul Obiora

    2016-01-01

    Providing a step-by-step guide for the implementation of virtual manufacturing using Creo Parametric software (formerly known as Pro-Engineer), this book creates an engaging and interactive learning experience for manufacturing engineering students. Featuring graphic illustrations of simulation processes and operations, and written in accessible English to promote user-friendliness, the book covers key topics in the field including: the engraving machining process, face milling, profile milling, surface milling, volume rough milling, expert machining, electric discharge machining (EDM), and area turning using the lathe machining process. Maximising reader insights into how to simulate material removal processes, and how to generate cutter location data and G-codes data, this valuable resource equips undergraduate, postgraduate, BTech and HND students in the fields of manufacturing engineering, computer aided design (CAD) and computer aided engineering (CAE) with transferable skills and knowledge. This book is...

  18. Grain Refinement of Freeform Fabricated Ti-6Al-4V Alloy Using Beam/Arc Modulation

    Science.gov (United States)

    Mitzner, Scott; Liu, Stephen; Domack, Marcia S.; Hafley, Robert A.

    2012-01-01

    Grain refinement can significantly improve the mechanical properties of freeform-fabricated Ti-6Al-4V alloy, promoting increased strength and enhanced isotropy compared with coarser grained material. Large beta-grains can lead to a segregated microstructure, in regard to both alpha-phase morphology and alpha-lath orientation. Beam modulation, which has been used in conventional fusion welding to promote grain refinement, is explored in this study for use in additive manufacturing processes including electron beam freeform fabrication (EBF(sup 3)) and gas-tungsten arc (GTA) deposition to alter solidification behavior and produce a refined microstructure. The dynamic molten pool size induced by beam modulation causes rapid heat flow variance and results in a more competitive grain growth environment, reducing grain size. Consequently, improved isotropy and strength can be achieved with relatively small adjustments to deposition parameters.

  19. An Improved Rotary Interpolation Based on FPGA

    Directory of Open Access Journals (Sweden)

    Mingyu Gao

    2014-08-01

    Full Text Available This paper presents an improved rotary interpolation algorithm, which consists of a standard curve interpolation module and a rotary process module. Compared to the conventional rotary interpolation algorithms, the proposed rotary interpolation algorithm is simpler and more efficient. The proposed algorithm was realized on a FPGA with Verilog HDL language, and simulated by the ModelSim software, and finally verified on a two-axis CNC lathe, which uses rotary ellipse and rotary parabolic as an example. According to the theoretical analysis and practical process validation, the algorithm has the following advantages: firstly, less arithmetic items is conducive for interpolation operation; and secondly the computing time is only two clock cycles of the FPGA. Simulations and actual tests have proved that the high accuracy and efficiency of the algorithm, which shows that it is highly suited for real-time applications.

  20. Numerical analysis of stress fields generated by quenching process

    Directory of Open Access Journals (Sweden)

    A. Bokota

    2011-04-01

    Full Text Available In work the presented numerical models of tool steel hardening processes take into account mechanical phenomena generated by thermalphenomena and phase transformations. In the model of mechanical phenomena, apart from thermal, plastic and structural strain, alsotransformations plasticity was taken into account. The stress and strain fields are obtained using the solution of the Finite Elements Method of the equilibrium equation in rate form. The thermophysical constants occurring in constitutive relation depend on temperature and phase composite. For determination of plastic strain the Huber-Misses condition with isotropic strengthening was applied whereas fordetermination of transformation plasticity a modified Leblond model was used. In order to evaluate the quality and usefulness of thepresented models a numerical analysis of stresses and strains associated hardening process of a fang lathe of cone shaped made of tool steel was carried out.