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Sample records for laser sintering sls

  1. Polymer powders for selective laser sintering (SLS)

    Science.gov (United States)

    Schmid, Manfred; Amado, Antonio; Wegener, Konrad

    2015-05-01

    Selective Laser Sintering (SLS) is close to be accepted as a production technique (Additive Manufacturing). However, one problem limiting employment of SLS for additive manufacturing in a wide-ranging industrial scope is the narrow variety of applicable polymers. The commonly applied SLS powder to date is polyamide 12 (PA 12). PA 12 or ccompounds of PA 12 (dry blends) are approximately 90 % of complete industrial consumption. The remaining small quantity is distributed on polyamide 11 (PA11) and some other `exotic' polymers (TPU, PEBA, P(E)EK). Industry is awaiting commodity polymers like polypropylene (PP) or polyethylene (PE) crucial to open new market segments. But several approaches launching those polymers failed. But what are the reasons for the difficulties in developing new SLS powders? The contribution is to answer this and highlights the combination of intrinsic and extrinsic polymer properties necessary to generate a polymer powder promising for SLS application. Particle shape, powder distribution, thermal, rheological and optical requirements must be considered and only a particularly controlled property combination leads to successful SLS implementation. Thermal behavior, particle shape and -distribution is discussed in detail, although the other properties can't be disregarded for providing new commercially successful SLS powder finally.

  2. Open-Source Selective Laser Sintering (OpenSLS) of Nylon and Biocompatible Polycaprolactone.

    Science.gov (United States)

    Kinstlinger, Ian S; Bastian, Andreas; Paulsen, Samantha J; Hwang, Daniel H; Ta, Anderson H; Yalacki, David R; Schmidt, Tim; Miller, Jordan S

    2016-01-01

    Selective Laser Sintering (SLS) is an additive manufacturing process that uses a laser to fuse powdered starting materials into solid 3D structures. Despite the potential for fabrication of complex, high-resolution structures with SLS using diverse starting materials (including biomaterials), prohibitive costs of commercial SLS systems have hindered the wide adoption of this technology in the scientific community. Here, we developed a low-cost, open-source SLS system (OpenSLS) and demonstrated its capacity to fabricate structures in nylon with sub-millimeter features and overhanging regions. Subsequently, we demonstrated fabrication of polycaprolactone (PCL) into macroporous structures such as a diamond lattice. Widespread interest in using PCL for bone tissue engineering suggests that PCL lattices are relevant model scaffold geometries for engineering bone. SLS of materials with large powder grain size (~500 μm) leads to part surfaces with high roughness, so we further introduced a simple vapor-smoothing technique to reduce the surface roughness of sintered PCL structures which further improves their elastic modulus and yield stress. Vapor-smoothed PCL can also be used for sacrificial templating of perfusable fluidic networks within orthogonal materials such as poly(dimethylsiloxane) silicone. Finally, we demonstrated that human mesenchymal stem cells were able to adhere, survive, and differentiate down an osteogenic lineage on sintered and smoothed PCL surfaces, suggesting that OpenSLS has the potential to produce PCL scaffolds useful for cell studies. OpenSLS provides the scientific community with an accessible platform for the study of laser sintering and the fabrication of complex geometries in diverse materials.

  3. Research on Laser Micro Polishing of SLS Technology Sintered Iron-Based Powder Surface

    Directory of Open Access Journals (Sweden)

    Gerda Vaitkūnaitė

    2015-03-01

    Full Text Available The article analyzes laser micro polishing of 1.2083 steel samples produced applying selective laser sintering (SLS method. The study has evaluated the distribution of the shape, size and temperature of the laser beam treated area in the surface layer of sintered and laser polished samples. Experimental tests have shown the impact of the technical parameters of laser micro polishing on the width and hardness of the impact zone of the treated sample. The microstructure analysis of laser treated and untreated areas of the material has been made.

  4. Sand, die and investment cast parts via the SLS selective laser sintering process

    Science.gov (United States)

    van de Crommert, Simon; Seitz, Sandra; Esser, Klaus K.; McAlea, Kevin

    1997-09-01

    Complex three-dimensional parts can be manufactured directly from CAD data using rapid prototyping processes. SLS selective laser sintering is a rapid prototyping process developed at the University of Texas at Austin and commercialized by DTM Corporation. SLS parts are constructed layer by layer from powdered materials using laser energy to melt CAD specified cross sections. Polymer, metal, and ceramic powders are all potential candidate materials for this process. In this paper the fabrication of complex metal parts rapidly using the investment, die and sand casting technologies in conjunction with the selective laser sintering process are being explained and discussed. TrueForm and polycarbonate were used for investment casting, while RapidSteel metal mould inserts were used for the die casting trials. Two different SandForm materials, zircon and silica sand, are currently available for the direct production of sand moulds and cores. The flexible and versatile selective laser sintering process all these materials on one single sinterstation. Material can be changed fast and easily between two different builds.

  5. Accuracy analysis of the part made by selected laser sintering

    Institute of Scientific and Technical Information of China (English)

    2004-01-01

    The effects of different factors, including the precision of selected laser sintering (SLS) equipment, sintering temperature, sintered thickness of individual layer and laser scanning route, on the SLS part accuracy have been analyzed and studied. Some measures are suggested in order to improve the part accuracy made by SLS.

  6. Sintering in Laser Sintering

    Science.gov (United States)

    Bourell, David L.

    2016-03-01

    Laser sintering is a popular additive manufacturing technology, particularly for service parts. Invented by C. Deckard in the mid-1980s, the approach of using a laser to densify a powder bed selectively has been extensively researched and has been applied to metals, ceramics, polymers and composites. In the traditional powder-metallurgical sense, sintering involves solid-state atomic transport resulting in neck formation and eventual densification in a powder mass. The use of the term "sintering" as a descriptive term for the powder-bed additive manufacturing process has been problematical to the technical community, because the predominant densification mechanism has been shown for most applications to be melting and reflow. The term has perpetuated as a name for the additive manufacturing process, at least for polymers. The technical term "sintering" is accurately associated with laser sintering insofar as powder pre-processing and part post-processing are concerned. It may also be used to describe formation of "part cake". This paper describes the circumstances surrounding the coining of the term, "laser sintering" and provides some examples of how sintering is used in pre- and post-processing.

  7. Titanium processing using selective laser sintering

    Science.gov (United States)

    Harlan, Nicole Renee

    1999-11-01

    A materials development workstation specifically designed to test high temperature metal and metal-matrix composites for direct selective laser sintering (SLS) was constructed. Using the workstation, a titanium-aluminum alloy was sintered into single layer coupons to demonstrate the feasibility of producing titanium components using direct SLS. A combination of low temperature indirect SLS and colloidal infiltration was used to create "partially-stabilized" zirconia molds for titanium casting. The base material, stabilized zirconia mixed with a copolymer, was laser sintered into the desired mold geometry. The copolymer was pyrolyzed and replaced by a zirconia precursor. The flexural strength and surface roughness of the SLS-produced casting molds were sufficient for titanium casting trials. A laser-scanned human femur was used as the basis for a mold design and technology demonstration. Titanium castings produced from SLS molds exhibited typical as-cast microstructures and an average surface roughness (Ra) of 8 mum.

  8. Selective laser sintering in biomedical engineering.

    Science.gov (United States)

    Mazzoli, Alida

    2013-03-01

    Selective laser sintering (SLS) is a solid freeform fabrication technique, developed by Carl Deckard for his master's thesis at the University of Texas, patented in 1989. SLS manufacturing is a technique that produces physical models through a selective solidification of a variety of fine powders. SLS technology is getting a great amount of attention in the clinical field. In this paper the characteristics features of SLS and the materials that have been developed for are reviewed together with a discussion on the principles of the above-mentioned manufacturing technique. The applications of SLS in tissue engineering, and at-large in the biomedical field, are reviewed and discussed.

  9. Binding Mechanisms in Selective Laser Sintering and Selective Laser Melting

    NARCIS (Netherlands)

    Kruth, J.-P.; Mercelis, P.; Van Vaerenbergh, J.; Froyen, L.; Rombouts, M.

    2005-01-01

    Purpose – This paper provides an overview of the different binding mechanisms in selective laser sintering (SLS) and selective laser melting (SLM), thus improving the understanding of these processes. Design/methodology/approach – A classification of SLS/SLM processes was developed, based on the bin

  10. SLS

    CERN Multimedia

    Association du personnel

    2007-01-01

    At the January meeting of the Standing Concertation Committee, the Management declared its intention to carry out significant changes to the SLS programme (Saved Leave Scheme) with effect from 1st January 2008. At this same meeting, the Staff Association reminded the Management of the staff's attachment to this programme (1033 participants in 2006) and also announced its intention to conduct a staff survey.

  11. Correlation of Process Parameters with Mechanical Properties of Laser Sintered PA12 Parts

    NARCIS (Netherlands)

    Hofland, Eva C.; Baran, Ismet; Wismeijer, Dagmar A.

    2017-01-01

    Selective laser sintering (SLS) is an additive manufacturing technique that enables the production of customized, complex products. SLS has proven itself a viable prototyping tool and production method for noncritical products. The industry has picked up on the potential of SLS, which raised the

  12. Rapid Manufacturing Technology for Precision Casting MouldBased on Selective Laser Sintering

    Institute of Scientific and Technical Information of China (English)

    白培康; 程军; 王建宏; 刘斌

    2004-01-01

    The selective laser sintering (SLS) technique is introduced. A new type of rapid prototyping material (PCPI) has been developed, which can be used to produce precision casting mould directly and rapidly from a CAD model by the selective sintering of successive layers of PCPI with a laser beam. In comparison with conventional manufacturing methods, prominent features of this technique include high forming rate, low development cost and good flexibility. The rapid manufacturing process of precision casting mould based on SLS is discussed.

  13. Analysis of Laser Sintering Technology

    Directory of Open Access Journals (Sweden)

    Vladislav Markovič

    2014-02-01

    Full Text Available The new, high-tech development and customization is one ofthe most important factors in promoting the country‘s economicgrowth indicators. The economic downturn in the industryrequires technology and equipment using a minimumof raw materials and providing maximum performance. Thisstatement perfectly describes the innovative, forward-looking,cost-effective laser powder sintering (SLS technology. Here,thanks to the latest engineering achievements, product surfacesare modified and improved, they gain new characteristics. SLSis viable in automobile, engineering, construction, aerospace,aircraft, printing, medical and other areas.In order to create a product which meets the standards andtechnical documentation it is necessary to use and ensure highquality of raw materials, high-end equipment, qualified personnel,the working environment with proper climatic conditions, ergonomics,etc. But all of these, the quality of the product becomesthe decisive indicators meaningless if know how to properly selectthe laser processing operation. Scanning speed, beam power,pulse frequency, protective gases, powder layer thickness – allof them are the physical and mechanical characteristics of thechange in a small range changes the quality of the product of thefuture, the field of application and performance characteristics.

  14. Investigating on casting mold (or core making with coated sand by the selected laser sintering

    Directory of Open Access Journals (Sweden)

    Zitian FAN

    2004-11-01

    Full Text Available Using a special coated sand as the material of the selected laser sintering (SLS, the authors test and nvestigate the strength change of the test samples in terms of different sintering parameters (scanning speed, laser power, sintering thickness, and so on. The characteristics of coate sand hardening by laser beam are analyzed. The sitered mold (or core for given casting is poured with molten metal.

  15. IGNITING SHS BY LASER AND ITS APPLICATION TO SELECTIVE LASER SINTERING OF METALLIC POWDER MATERIAL

    Institute of Scientific and Technical Information of China (English)

    Y.S.Shi; S.C.Chen; X.L.Lu; S.H.Huang

    2004-01-01

    How to directly fabricate metallic functional parts with selective laser sintering (SLS) process is a potential technique that scientists are researching. Existent problems during directly fabricating metal part by use of SLS are analyzed. For the sake of solving the problems, a new idea of adding self-propagating high-temperature synthesis (SHS) material into metallic powder material to form new type of SLS metallic powder material is put forward. This powder material can release controllable amount of heat during its interaction with the laser beam energy to reduce the requirement to laser power during directly sintering metallic part, to prolong the time of metallic liquid phase existing, and to improve the intensity and accuracy of SLS part. For this reason, SHS material's interaction with the C02 laser beam energy is researched, which proves that CO2 laser beam energy may instantly ignite SHS reaction. On the basis of the above-mentioned researches, the effect of sintering the metal powder material mixing SHS material with CO2 laser is also researched,which shows: there is an optimal blending ratio of various material in the new metallic powder material. Under the optimal blending ratio and SLS process parameters, this new metallic powder material can indeed release amount of heat and SHS reaction may be controlled within the laser sintering. This research result makes it possible that the metallic part is directly sintered with small C02 laser (less than 50W), which may greatly reduce the volume, cost and running expenditure of SLS machine, be propitious to application.

  16. Advances in Thermal Modeling of Selective Laser Sintering of Metal Powders

    CERN Document Server

    Xiao, Bin

    2016-01-01

    Selective laser sintering (SLS) of single component metal powders is a rapid prototyping technology in which a high-energy laser beam scans, melts, shrinks and consolidates metal powders with single component. For better understanding physical mechanisms during laser sintering of single-component metal particles, a temperature transforming model with the consideration of shrinkage and convective flows is introduced to analyze the thermal/fluid behaviors in selective laser sintering of single powder layer. The model is also applied to investigate the sintering of powders on top of existing sintered layers under single- multiple-line scanning manners according to the practical manufacturing processes.

  17. Removable partial denture alloys processed by laser-sintering technique.

    Science.gov (United States)

    Alageel, Omar; Abdallah, Mohamed-Nur; Alsheghri, Ammar; Song, Jun; Caron, Eric; Tamimi, Faleh

    2017-05-31

    Removable partial dentures (RPDs) are traditionally made using a casting technique. New additive manufacturing processes based on laser sintering has been developed for quick fabrication of RPDs metal frameworks at low cost. The objective of this study was to characterize the mechanical, physical, and biocompatibility properties of RPD cobalt-chromium (Co-Cr) alloys produced by two laser-sintering systems and compare them to those prepared using traditional casting methods. The laser-sintered Co-Cr alloys were processed by the selective laser-sintering method (SLS) and the direct metal laser-sintering (DMLS) method using the Phenix system (L-1) and EOS system (L-2), respectively. L-1 and L-2 techniques were 8 and 3.5 times more precise than the casting (CC) technique (p laser-sintered and cast alloys were biocompatible. In conclusion, laser-sintered alloys are more precise and present better mechanical and fatigue properties than cast alloys for RPDs. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2017. © 2017 Wiley Periodicals, Inc.

  18. 3D printing of weft knitted textile based structures by selective laser sintering of nylon powder

    Science.gov (United States)

    Beecroft, M.

    2016-07-01

    3D printing is a form of additive manufacturing whereby the building up of layers of material creates objects. The selective laser sintering process (SLS) uses a laser beam to sinter powdered material to create objects. This paper builds upon previous research into 3D printed textile based material exploring the use of SLS using nylon powder to create flexible weft knitted structures. The results show the potential to print flexible textile based structures that exhibit the properties of traditional knitted textile structures along with the mechanical properties of the material used, whilst describing the challenges regarding fineness of printing resolution. The conclusion highlights the potential future development and application of such pieces.

  19. Direct Slicing Based on Material Performance and Process Parameters for Selective Laser Sintering

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Direct slicing from CAD models to generate sectional contours of thepart to be sintered for Selective Laser Sintering (SLS) may overcome inherent disadvantages of using a Stereo Lithography ( STL ) format. In this paper, a direct slicing procedure is proposed for Selective Laser Sintering based on material performance and process parameters. Slicing thickness depends on the 3 D geometric model,material performance and process parameters. The relationship among material performance, process parameters and the largest slicing thickness is established using analysis of a sintering temperature field. A dynamic linked library is developed to realize direct slicing from a CAD model.

  20. SLS: One of the Modern Technologies of Laser Surface Treatment

    Science.gov (United States)

    Musztyfaga-Staszuk, M. M.

    2017-09-01

    Photovoltaic cells are one way of achieving solar energy. One of the stages of their fabrication is the production of front electrode. The application of an unconventional method of selective laser sintering using the CO_{2} laser for the fabrication of front electrode of silicon photovoltaic cell was a real challenge. The most notable research results yielded by the research indicate what should be the focus of further investigation. The main objective of the paper is to work out the guidelines to be applied to laser micromachining of the front electrode of the photovoltaic cell concerning the selection of parameters such as the laser beam and laser beam feed rate, which give the possibility to assure its proper quality and suitable operating properties (including also its electrical properties). The investigation results obtained should yield the precise assessment of the laser micromachining conditions for the fabrication of front electrode of photovoltaic cells to improve their quality by the minimization of the Ag-Si interface resistance.

  1. Selective laser sintering of polymer-coated silicon carbide powders

    Energy Technology Data Exchange (ETDEWEB)

    Nelson, J.C.; Vail, N.K.; Barlow, J.W.; Beaman, J.J.; Bourell, D.L.; Marcus, H.L. [Univ. of Texas, Austin, TX (United States)

    1995-05-01

    Selective Laser Sintering (SLS) produces three-dimensional objects directly from a computer-aided design (CAD) solid model, without part-specific tooling, by repeatedly depositing thin layers of fusible powder and selective sintering each layer to the next with a rastered, modulated, CO{sub 2} laser beam. This technology, originally intended to produce parts and patterns from powdered waxes and thermoplastics, can be extended through use of thermoplastic-coated inorganic powder to producing green shapes which contain metal or ceramic powder bound together with the thermoplastic. These shapes can be subsequently processed into metal, ceramic, or composite metal/ceramic parts by various methods. Generally, the strength of the green shape critically depends on the layer to layer fusion that is achieved. A model of the SLS process is presented that correctly estimates the sintering depths in poly(methyl methacrylate) (PMMA) and coated silicon carbide (SiC) powders that result from operating parameters including laser power, beam scanning speed, beam diameter, scan spacing, and temperature. Green part densities and strengths are found to correlate with a combination of parameters, termed the energy density, that arise naturally from consideration of the energy input to the powder bed.

  2. Selective laser sintered versus carbon fiber passive-dynamic ankle-foot orthoses: a comparison of patient walking performance.

    Science.gov (United States)

    Harper, Nicole G; Russell, Elizabeth M; Wilken, Jason M; Neptune, Richard R

    2014-09-01

    Selective laser sintering (SLS) is a well-suited additive manufacturing technique for generating subject-specific passive-dynamic ankle-foot orthoses (PD-AFOs). However, the mechanical properties of SLS PD-AFOs may differ from those of commonly prescribed carbon fiber (CF) PD-AFOs. Therefore, the goal of this study was to determine if biomechanical measures during gait differ between CF and stiffness-matched SLS PD-AFOs. Subject-specific SLS PD-AFOs were manufactured for ten subjects with unilateral lower-limb impairments. Minimal differences in gait performance occurred when subjects used the SLS versus CF PD-AFOs. These results support the use of SLS PD-AFOs to study the effects of altering design characteristics on gait performance.

  3. Direct selective laser sintering of high performance metals: Machine design, process development and process control

    Science.gov (United States)

    Das, Suman

    1998-11-01

    This dissertation describes the development of an advanced manufacturing technology known as Direct Selective Laser Sintering (Direct SLS). Direct SLS is a laser based rapid manufacturing technology that enables production of functional, fully dense, metal and cermet components via the direct, layerwise consolidation of constituent powders. Specifically, this dissertation focuses on a new, hybrid net shape manufacturing technique known as Selective Laser Sintering/Hot Isostatic Pressing (SLS/HIP). The objective of research presented in this dissertation was to establish the fundamental machine technology and processing science to enable direct SLS fabrication of metal components composed of high performance, high temperature metals and alloys. Several processing requirements differentiate direct SLS of metals from SLS of polymers or polymer coated powders. Perhaps the most important distinguishing characteristic is the regime of high temperatures involved in direct SLS of metals. Biasing the temperature of the feedstock powder via radiant preheat prior to and during SLS processing was shown to be beneficial. Preheating the powder significantly influenced the flow and wetting characteristics of the melt. During this work, it was conclusively established that powder cleanliness is of paramount importance for successful layerwise consolidation of metal powders by direct SLS. Sequential trials were conducted to establish optimal bake-out and degas cycles under high vacuum. These cycles agreed well with established practices in the powder metallurgy industry. A study of some of the important transport mechanisms in direct SLS of metals was undertaken to obtain a fundamental understanding of the underlying process physics. This study not only provides an explanation of phenomena observed during SLS processing of a variety of metallic materials but also helps in developing selection schemes for those materials that are most amenable to direct SLS processing. The

  4. Selective Laser Sintering of PA2200: Effects of print parameters on density, accuracy, and surface roughness

    Energy Technology Data Exchange (ETDEWEB)

    Bajric, Sendin [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    2017-06-12

    Additive manufacturing needs a broader selection of materials for part production. In order for the Los Alamos National Laboratory (LANL) to investigate new materials for selective laser sintering (SLS), this paper reviews research on the effect of print parameters on part density, accuracy, and surface roughness of polyamide 12 (PA12, PA2200). The literature review serves to enhance the understanding of how changing the laser powder, scan speed, etc. will affect the mechanical properties of a commercial powder. By doing so, this understanding will help the investigation of new materials for SLS.

  5. Direct Selective Laser Sintering/Melting of High Density Alumina Powder Layers at Elevated Temperatures

    Science.gov (United States)

    Deckers, J.; Meyers, S.; Kruth, J. P.; Vleugels, J.

    Direct selective laser sintering (SLS) or selective laser melting (SLM) are additive manufacturing techniques that can be used to produce three-dimensional ceramic parts directly, without the need for a sacrificial binder. In this paper, a low laser energy density is applied to SLS/SLM high density powder layers of sub-micrometer alumina at elevated temperatures (up to 800̊C). In order to achieve this, a furnace was designed and built into a commercial SLS machine. This furnace was able to produce a homogeneously heated cylindrical zone with a height of 60 mm and a diameter of 32 mm. After optimizing the layer deposition and laser scanning parameters, two ceramic parts with a density up to 85% and grain sizes as low as 5 μm were successfully produced.

  6. Hot isostatic pressing of direct selective laser sintered metal components

    Science.gov (United States)

    Wohlert, Martin Steven

    2000-10-01

    A new manufacturing process combining the benefits of Selective Laser Sintering (SLS) and Hot Isostatic Pressing (HIP) has been developed to permit Rapid Prototyping of high performance metal components. The new process uses Direct Metal SLS to produce a gas impermeable HIP container from the same powdered material that will eventually compose the bulk of the part. The SLS generated capsule performs the functions of the sheet metal container in traditional HIP, but unlike a sheet metal container, the SLSed capsule becomes an integral part of the final component. Additionally, SLS can produce a capsule of far greater geometric complexity than can be achieved by sheet metal forming. Two high performance alloys, Ti-6Al-4V and Inconel 625, were selected for use in the development of the new process. HIP maps were constructed to predict the densification rate of the two materials during HIP processing. Comparison to experimentally determined densification behavior indicated that the maps provide a useful qualitative description of densification rates; however, the accuracy of quantitative predictions was greatly enhanced by tuning key material parameters based on a limited number of experimental HIP cycles. Microstructural characterization of SLS + HIP samples revealed two distinct regions within the components. The outer SLS processed capsule material exhibited a relatively coarse microstructure comparable to a cast, or multi-layer welded structure. No layer boundaries were discernible in the SLS material, with grains observed to grow epitaxially from previously deposited material. The microstructure of the HIP consolidated core material was similar to conventionally HIP processed powder materials, featuring a fine grain structure and preserved prior particle boundaries. The large variation in grain size between the capsule and core materials was reflected in hardness measurements conducted on the Alloy 625 material; however, the variation in hardness was less

  7. Microstructural evolution during direct laser sintering of multi-component Cu-based metal powder

    Institute of Scientific and Technical Information of China (English)

    SHEN Yi-fu; GU Dong-dong; WU Peng; YANG Jia-lin; WANG Yang

    2005-01-01

    A multi-component Cu-based metal powder was chosen for direct laser sintering. The powder consists of a mixture of high-purity Cu powder, pre-alloyed CuSn and CuP powder. Liquid phase sintering with complete melting of the binder (CuSn) but non-melting of the cores of structural metal (Cu) proves to be a feasible mechanism for laser sintering of this powder system. The microstructural evolution of the sintered powder with variation of laser processing parameters was presented. High sintering activities and sound densification response were obtained by optimizing the laser powers and scan speeds. Using a high laser power accompanied by a high scan speed gives rise to balling effect. At a high laser power with a slow scan speed the sintering mechanism may change into complete melting/solidification, which decreases the obtainable sintered density. The role of additive phosphorus in the laser sintering process is addressed. Phosphorus can act as a fluxing agent and has a preferential reaction with oxygen to form phosphatic slag, protecting the Cu particles from oxidation. The phosphatic slag shows a concentration along grain boundaries due to its light mass as well as the short thermal cycle of SLS.

  8. Thermoelectric properties of gradient polymer composites with nano-inclusions fabricated by laser assisted sintering

    Science.gov (United States)

    Shishkovsky, I. V.; Scherbakov, V. I.; Saraeva, I. N.; Ionin, A. A.

    2017-03-01

    Selective laser sintering (SLS) was used to prepare porous gradient polymer nanocomposites consisting of a polyetheretherketone (PEEK) matrix doped with alternating layers of Ni and Cu nanoparticles. Optimal regimes of such 3D-fabrication were determined. The functional graded (FG) structure of sintered parts was observed by optical and scanning electron microscopy and EDX microanalysis. Temperature dependence of electro-physical properties was studied for alternating ferromagnetic/non-magnetic layers (up to 10 layers) into 3D-graded samples derived from Ni-PEEK-Cu powders. Temperature dependences for the real part of the dielectric permeability and loss tangent were found to have a hysteresis character.

  9. Multiphysics modeling of selective laser sintering/melting

    Science.gov (United States)

    Ganeriwala, Rishi Kumar

    A significant percentage of total global employment is due to the manufacturing industry. However, manufacturing also accounts for nearly 20% of total energy usage in the United States according to the EIA. In fact, manufacturing accounted for 90% of industrial energy consumption and 84% of industry carbon dioxide emissions in 2002. Clearly, advances in manufacturing technology and efficiency are necessary to curb emissions and help society as a whole. Additive manufacturing (AM) refers to a relatively recent group of manufacturing technologies whereby one can 3D print parts, which has the potential to significantly reduce waste, reconfigure the supply chain, and generally disrupt the whole manufacturing industry. Selective laser sintering/melting (SLS/SLM) is one type of AM technology with the distinct advantage of being able to 3D print metals and rapidly produce net shape parts with complicated geometries. In SLS/SLM parts are built up layer-by-layer out of powder particles, which are selectively sintered/melted via a laser. However, in order to produce defect-free parts of sufficient strength, the process parameters (laser power, scan speed, layer thickness, powder size, etc.) must be carefully optimized. Obviously, these process parameters will vary depending on material, part geometry, and desired final part characteristics. Running experiments to optimize these parameters is costly, energy intensive, and extremely material specific. Thus a computational model of this process would be highly valuable. In this work a three dimensional, reduced order, coupled discrete element - finite difference model is presented for simulating the deposition and subsequent laser heating of a layer of powder particles sitting on top of a substrate. Validation is provided and parameter studies are conducted showing the ability of this model to help determine appropriate process parameters and an optimal powder size distribution for a given material. Next, thermal stresses upon

  10. Modular injection mold manufacturing in a selective laser sintering machine

    Science.gov (United States)

    Ikonen, Ilkka T.; Biles, William E.

    1997-12-01

    Reduced time to market places exacting requirements for the speed and quality of the design, manufacture and testing of new plastic parts. Traditionally, the greatest time for getting a new plastic product prototyped and tested is that for the mold fabrication phase. New metal materials for selective laser sintering (SLS) rapid prototyping technology allow direct mold fabrication for prototype plastic parts. Typically these molds are also useable for small scale production runs up to 50,000 parts. Using this technology prototype parts can be manufactured using the same materials and processes as used for the final product allowing testing of the whole manufacturing process for the prototype. This gives a company new opportunities to get a new or modified product to market faster and cheaper than by using traditional mold making processes. In this paper we describe this new technology and discuss how small and mid-size manufacturing companies can benefit from it.

  11. Advanced trans-tibial socket fabrication using selective laser sintering.

    Science.gov (United States)

    Rogers, Bill; Bosker, Gordon W; Crawford, Richard H; Faustini, Mario C; Neptune, Richard R; Walden, Gail; Gitter, Andrew J

    2007-03-01

    There have been a variety of efforts demonstrating the use of solid freeform fabrication (SFF) for prosthetic socket fabrication though there has been little effort in leveraging the strengths of the technology. SFF encompasses a class of technologies that can create three dimensional objects directly from a geometric database without specific tooling or human intervention. A real strength of SFF is that cost of fabrication is related to the volume of the part, not the part's complexity. For prosthetic socket fabrication this means that a sophisticated socket can be fabricated at essentially the same cost as a simple socket. Adding new features to a socket design becomes a function of software. The work at The University of Texas Health Science Center at San Antonio (UTHSCSA) and University of Texas at Austin (UTA) has concentrated on developing advanced sockets that incorporate structural features to increase comfort as well as built in fixtures to accommodate industry standard hardware. Selective laser sintering (SLS) was chosen as the SFF technology to use for socket fabrication as it was capable of fabricating sockets using materials appropriate for prosthetics. This paper details the development of SLS prosthetic socket fabrication techniques at UTHSCSA/UTA over a six-year period.

  12. Manufacturing of Porous Polycaprolactone Prepared with Different Particle Sizes and Infrared Laser Sintering Conditions: Microstructure and Mechanical Properties

    Directory of Open Access Journals (Sweden)

    G. V. Salmoria

    2014-08-01

    Full Text Available The techniques of Rapid Prototyping, also known as Additive Manufacturing, have prompted research into methods of manufacturing polymeric materials with controlled porosity. This paper presents the characterization of the structure and mechanical properties of porous polycaprolactone (PCL fabricated by Selective Laser Sintering (SLS using two different particle sizes and laser processing conditions. The results of this study indicated that it is possible to control the microstructure, that is, pore size and degree of porosity, of the polycaprolactone matrix using the SLS technique, by varying the particle size and laser energy density, obtaining materials suitable for different applications, scaffolds and drug delivery and fluid mechanical devices. The specimens manufactured with smaller particles and higher laser energy density showed a higher degree of sintering, flexural modulus, and fatigue resistance when compared with the other specimens.

  13. Selective laser sintering of calcium phosphate materials for orthopedic implants

    Science.gov (United States)

    Lee, Goonhee

    Two technologies, Solid Freeform Fabrication (SFF) and bioceramics are combined in this work to prepare bone replacement implants with complex geometry. SFF has emerged as a crucial technique for rapid prototyping in the last decade. Selective Laser Sintering (SLS) is one of the established SFF manufacturing processes that can build three-dimensional objects directly from computer models without part-specific tooling or human intervention. Meanwhile, there have been great efforts to develop implantable materials that can assist in regeneration of bone defects and injuries. However, little attention has been focused in shaping bones from these materials. The main thrust of this research was to develop a process that can combine those two separate efforts. The specific objective of this research is to develop a process that can construct bone replacement material of complex geometry from synthetic calcium phosphate materials by using the SLS process. The achievement of this goal can have a significant impact on the quality of health care in the sense that complete custom-fit bone and tooth structures suitable for implantation can be prepared within 24--48 hours of receipt of geometric information obtained either from patient Computed Tomographic (CT) data, from Computer Aided Design (CAD) software or from other imaging systems such as Magnetic Resonance Imaging (MRI) and Holographic Laser Range Imaging (HLRI). In this research, two different processes have been developed. First is the SLS fabrication of porous bone implants. In this effort, systematic procedures have been established and calcium phosphate implants were successfully fabricated from various sources of geometric information. These efforts include material selection and preparation, SLS process parameter optimization, and development of post-processing techniques within the 48-hour time frame. Post-processing allows accurate control of geometry and of the chemistry of calcium phosphate, as well as

  14. Ceramic components manufacturing by selective laser sintering

    Science.gov (United States)

    Bertrand, Ph.; Bayle, F.; Combe, C.; Goeuriot, P.; Smurov, I.

    2007-12-01

    In the present paper, technology of selective laser sintering/melting is applied to manufacture net shaped objects from pure yttria-zirconia powders. Experiments are carried out on Phenix Systems PM100 machine with 50 W fibre laser. Powder is spread by a roller over the surface of 100 mm diameter alumina cylinder. Design of experiments is applied to identify influent process parameters (powder characteristics, powder layering and laser manufacturing strategy) to obtain high-quality ceramic components (density and micro-structure). The influence of the yttria-zirconia particle size and morphology onto powder layering process is analysed. The influence of the powder layer thickness on laser sintering/melting is studied for different laser beam velocity V ( V = 1250-2000 mm/s), defocalisation (-6 to 12 mm), distance between two neighbour melted lines (so-called "vectors") (20-40 μm), vector length and temperature in the furnace. The powder bed density before laser sintering/melting also has significant influence on the manufactured samples density. Different manufacturing strategies are applied and compared: (a) different laser beam scanning paths to fill the sliced surfaces of the manufactured object, (b) variation of vector length (c) different strategies of powder layering, (d) temperature in the furnace and (e) post heat treatment in conventional furnace. Performance and limitations of different strategies are analysed applying the following criteria: geometrical accuracy of the manufactured samples, porosity. The process stability is proved by fabrication of 1 cm 3 volume cube.

  15. Improvement of the Sintered Surface and Bulk of the Product Via Differentiating Laser Sintering (Melting) Modes

    Science.gov (United States)

    Saprykina, N. A.; Saprykin, A. A.; Arkhipova, D. A.; Borovikov, I. F.

    2016-08-01

    Selective laser sintering (melting) enables using metal powdered materials to manufacture products of any geometrical complexity, requiring no preliminary costs to prepare processing equipment. However, quality of the sintered surface is often inadequate as against the product manufactured traditionally. Manufacturing a high quality product requires solution of such vital task as prediction of the sintered surface roughness. The authors address to the effect of laser sintering modes on roughness of the surface, sintered of copper powdered material PMS-l (IIMC-1). The dependence of roughness of the surface layer sintered of copper powder material PMS-l upon sintering process conditions is expressed mathematically. The authors suggest differentiating sintering modes to improve the sintered surface and the bulk of the product and dividing them into rough, semi-finishing, and finishing ones.

  16. Computer Modeling of Direct Metal Laser Sintering

    Science.gov (United States)

    Cross, Matthew

    2014-01-01

    A computational approach to modeling direct metal laser sintering (DMLS) additive manufacturing process is presented. The primary application of the model is for determining the temperature history of parts fabricated using DMLS to evaluate residual stresses found in finished pieces and to assess manufacturing process strategies to reduce part slumping. The model utilizes MSC SINDA as a heat transfer solver with imbedded FORTRAN computer code to direct laser motion, apply laser heating as a boundary condition, and simulate the addition of metal powder layers during part fabrication. Model results are compared to available data collected during in situ DMLS part manufacture.

  17. Fabrication of 13-93 bioactive glass scaffolds for bone tissue engineering using indirect selective laser sintering

    Energy Technology Data Exchange (ETDEWEB)

    Kolan, Krishna C R; Leu, Ming C [Department of Mechanical and Aerospace Engineering, Missouri University of Science and Technology, Rolla, MO (United States); Hilmas, Gregory E [Department of Materials Science and Engineering, Missouri University of Science and Technology, Rolla, MO (United States); Brown, Roger F [Department of Biological Sciences, Missouri University of Science and Technology, Rolla, MO (United States); Velez, Mariano, E-mail: kkd7b@mail.mst.edu, E-mail: mleu@mst.edu [Mo-Sci Corporation, Rolla, MO (United States)

    2011-06-15

    Bioactive glasses are promising materials for bone scaffolds due to their ability to assist in tissue regeneration. When implanted in vivo, bioactive glasses can convert into hydroxyapatite, the main mineral constituent of human bone, and form a strong bond with the surrounding tissues, thus providing an advantage over polymer scaffold materials. Bone scaffold fabrication using additive manufacturing techniques can provide control over pore interconnectivity during fabrication of the scaffold, which helps in mimicking human trabecular bone. 13-93 glass, a third-generation bioactive material designed to accelerate the body's natural ability to heal itself, was used in the research described herein to fabricate bone scaffolds using the selective laser sintering (SLS) process. 13-93 glass mixed with stearic acid (as the polymer binder) by ball milling was used as the powder feedstock for the SLS machine. The fabricated green scaffolds underwent binder burnout to remove the stearic acid binder and were then sintered at temperatures between 675 deg. C and 695 deg. C. The sintered scaffolds had pore sizes ranging from 300 to 800 {mu}m with 50% apparent porosity and an average compressive strength of 20.4 MPa, which is excellent for non-load bearing applications and among the highest reported for an interconnected porous scaffold fabricated with bioactive glasses using the SLS process. The MTT labeling experiment and measurements of MTT formazan formation are evidence that the rough surface of SLS scaffolds provides a cell-friendly surface capable of supporting robust cell growth.

  18. Laser-high-speed-DSC: Process-oriented Thermal Analysis of PA 12 in Selective Laser Sintering

    Science.gov (United States)

    Lanzl, Lydia; Wudy, Katrin; Drexler, Maximilian; Drummer, Dietmar

    In the Selective Laser Sintering process very high heating rates occur due to the melting of the material by a laser. Extreme scanning rates could not be measured by conventional thermal analysis methods, since typical heating rates for DSC (differential scanning calorimetry) are between 5-20K min-1. By using a Laser-High-Speed-DSC, a self-developed combination of a Flash-DSC and a fitted laser head, the sample is directly heated by a CO2 laser like in the SLS process. These experiments allow a process-oriented thermal analyzation of the material. In this paper, the set-up and function of this new measuring method is introduced. Furthermore, the reliability of the measurements is evaluated by statistical design of experiment methods. By using this new measuring method, the time-dependent melting behavior of the polymer can be analyzed. Moreover, sample temperatures and heating rates dependent on laser exposure times can be quantified.

  19. Surface modification of polycaprolactone scaffolds fabricated via selective laser sintering for cartilage tissue engineering.

    Science.gov (United States)

    Chen, Chih-Hao; Lee, Ming-Yih; Shyu, Victor Bong-Hang; Chen, Yi-Chieh; Chen, Chien-Tzung; Chen, Jyh-Ping

    2014-07-01

    Surface modified porous polycaprolactone scaffolds fabricated via rapid prototyping techniques were evaluated for cartilage tissue engineering purposes. Polycaprolactone scaffolds manufactured by selective laser sintering (SLS) were surface modified through immersion coating with either gelatin or collagen. Three groups of scaffolds were created and compared for both mechanical and biological properties. Surface modification with collagen or gelatin improved the hydrophilicity, water uptake and mechanical strength of the pristine scaffold. From microscopic observations and biochemical analysis, collagen-modified scaffold was the best for cartilage tissue engineering in terms of cell proliferation and extracellular matrix production. Chondrocytes/collagen-modified scaffold constructs were implanted subdermally in the dorsal spaces of female nude mice. Histological and immunohistochemical staining of the retrieved implants after 8 weeks revealed enhanced cartilage tissue formation. We conclude that collagen surface modification through immersion coating on SLS-manufactured scaffolds is a feasible scaffold for cartilage tissue engineering in craniofacial reconstruction. Copyright © 2014 Elsevier B.V. All rights reserved.

  20. Augmenting the osseointegration of endoprostheses using laser-sintered porous collars: an in vivo study.

    Science.gov (United States)

    Mumith, A; Coathup, M; Chimutengwende-Gordon, M; Aston, W; Briggs, T; Blunn, G

    2017-02-01

    Massive endoprostheses rely on extra-cortical bone bridging (ECBB) to enhance fixation. The aim of this study was to investigate the role of selective laser sintered (SLS) porous collars in augmenting the osseointegration of these prostheses. The two novel designs of porous SLS collars, one with small pores (Ø700 μm, SP) and one with large pores (Ø1500 μm, LP), were compared in an ovine tibial diaphyseal model. Osseointegration of these collars was compared with that of a clinically used solid, grooved design (G). At six months post-operatively, the ovine tibias were retrieved and underwent radiological and histological analysis. Porous collars provided a significantly greater surface (p direct ingrowth of more bone and are better than current designs which rely on surface ongrowth and ECBB. Cite this article: Bone Joint J 2017;99-B:276-82. ©2017 The British Editorial Society of Bone & Joint Surgery.

  1. Loose powder detection and surface characterization in selective laser sintering via optical coherence tomography

    Science.gov (United States)

    Guan, Guangying; Hirsch, Matthias; Syam, Wahyudin P.; Leach, Richard K.; Huang, Zhihong; Clare, Adam T.

    2016-07-01

    Defects produced during selective laser sintering (SLS) are difficult to non-destructively detect after build completion without the use of X-ray-based methods. Overcoming this issue by assessing integrity on a layer-by-layer basis has become an area of significant interest for users of SLS apparatus. Optical coherence tomography (OCT) is used in this study to detect surface texture and sub-surface powder, which is un-melted/insufficiently sintered, is known to be a common cause of poor part integrity and would prevent the use of SLS where applications dictate assurance of defect-free parts. To demonstrate the capability of the instrument and associated data-processing algorithms, samples were built with graduated porosities which were embedded in fully dense regions in order to simulate defective regions. Simulated in situ measurements were then correlated with the process parameters used to generate variable density regions. Using this method, it is possible to detect loose powder and differentiate between densities of ±5% at a sub-surface depth of approximately 300 μm. In order to demonstrate the value of OCT as a surface-profiling technique, surface texture datasets are compared with focus variation microscopy. Comparable results are achieved after a spatial bandwidth- matching procedure.

  2. Ceramic components manufacturing by selective laser sintering

    Energy Technology Data Exchange (ETDEWEB)

    Bertrand, Ph.; Bayle, F.; Combe, C. [Ecole Nationale d' Ingenieurs de Saint-Etienne (ENISE), DIPI Laboratory, 58 rue Jean Parot, 42023 Saint-Etienne Cedex 2 (France); Goeuriot, P. [Ecole Nationale Superieure des Mines de Saint-Etienne (ENSMSE), Centre SMS 158, Cours Fauriel, 42023 Saint-Etienne Cedex 2 (France); Smurov, I. [Ecole Nationale d' Ingenieurs de Saint-Etienne (ENISE), DIPI Laboratory, 58 rue Jean Parot, 42023 Saint-Etienne Cedex 2 (France)], E-mail: smurov@enise.fr

    2007-12-15

    In the present paper, technology of selective laser sintering/melting is applied to manufacture net shaped objects from pure yttria-zirconia powders. Experiments are carried out on Phenix Systems PM100 machine with 50 W fibre laser. Powder is spread by a roller over the surface of 100 mm diameter alumina cylinder. Design of experiments is applied to identify influent process parameters (powder characteristics, powder layering and laser manufacturing strategy) to obtain high-quality ceramic components (density and micro-structure). The influence of the yttria-zirconia particle size and morphology onto powder layering process is analysed. The influence of the powder layer thickness on laser sintering/melting is studied for different laser beam velocity V (V = 1250-2000 mm/s), defocalisation (-6 to 12 mm), distance between two neighbour melted lines (so-called 'vectors') (20-40 {mu}m), vector length and temperature in the furnace. The powder bed density before laser sintering/melting also has significant influence on the manufactured samples density. Different manufacturing strategies are applied and compared: (a) different laser beam scanning paths to fill the sliced surfaces of the manufactured object, (b) variation of vector length (c) different strategies of powder layering, (d) temperature in the furnace and (e) post heat treatment in conventional furnace. Performance and limitations of different strategies are analysed applying the following criteria: geometrical accuracy of the manufactured samples, porosity. The process stability is proved by fabrication of 1 cm{sup 3} volume cube.

  3. Laser sintering of conductive carbon paste on plastic substrate

    Science.gov (United States)

    Kinzel, Edward C.; Kelkar, Rohan; Xu, Xianfan

    2010-02-01

    This work investigates fabrication of functional conductive carbon paste onto a plastic substrate using a laser. The method allows simultaneous sintering, patterning, and functionalization of the carbon paste. Experiments are carried out to optimize the laser processing parameters. It is shown that sheet resistance values obtained by laser sintering are close to the one specified by the manufacturer using conventional sintering method. Additionally, a heat transfer analysis using numerical methods is conducted to understand the relationship between the temperature during sintering and the sheet resistance values of sintered carbon wires. The process developed in this work has the potential of producing carbon-based electronic components on low cost plastic substrates.

  4. Selective laser sintering mechanism of polymer-coated molybdenum powder

    Institute of Scientific and Technical Information of China (English)

    BAI Pei-kang; WANG Wen-feng

    2007-01-01

    A type of polymer-coated molybdenum powder used in selective laser sintering technology was prepared by coating polymer on molybdenum particles and frozen grinding techniques, with the maximum particle diameter of 71 μm. The laser sintering experiments of polymer-coated molybdenum powder were conducted by using the self-developed selective laser sintering machine (HLRP-350I). The method of microscopic analysis was used to investigate the dynamic laser sintering process of polymer-coated molybdenum powder. Based on the study, the laser sintering mechanisms of polymer-coated molybdenum powder were presented. It is found that the mechanism is viscous flow when the laser sintering temperature is between 100 ℃ and 160 ℃, which can be described by a two-sphere model; and the mechanism is melting /solidification when the temperature is above 160 ℃.

  5. Experiments for practical education in process parameter optimization for selective laser sintering to increase workpiece quality

    Science.gov (United States)

    Reutterer, Bernd; Traxler, Lukas; Bayer, Natascha; Drauschke, Andreas

    2016-04-01

    Selective Laser Sintering (SLS) is considered as one of the most important additive manufacturing processes due to component stability and its broad range of usable materials. However the influence of the different process parameters on mechanical workpiece properties is still poorly studied, leading to the fact that further optimization is necessary to increase workpiece quality. In order to investigate the impact of various process parameters, laboratory experiments are implemented to improve the understanding of the SLS limitations and advantages on an educational level. Experiments are based on two different workstations, used to teach students the fundamentals of SLS. First of all a 50 W CO2 laser workstation is used to investigate the interaction of the laser beam with the used material in accordance with varied process parameters to analyze a single-layered test piece. Second of all the FORMIGA P110 laser sintering system from EOS is used to print different 3D test pieces in dependence on various process parameters. Finally quality attributes are tested including warpage, dimension accuracy or tensile strength. For dimension measurements and evaluation of the surface structure a telecentric lens in combination with a camera is used. A tensile test machine allows testing of the tensile strength and the interpreting of stress-strain curves. The developed laboratory experiments are suitable to teach students the influence of processing parameters. In this context they will be able to optimize the input parameters depending on the component which has to be manufactured and to increase the overall quality of the final workpiece.

  6. Laser sintering of thick-film conductors for microelectronic applications

    Science.gov (United States)

    Kinzel, Edward C.; Sigmarsson, Hjalti H.; Xu, Xianfan; Chappell, William J.

    2007-03-01

    This paper investigates fabrication of functional thick metal films using simultaneous laser sintering and patterning along with the fundamental physical phenomena that govern the laser sintering process. The effects of the processing parameters on the quality of the fabricated components are investigated through a heat transfer analysis. We show that our process has potentials for metallization of microelectronics directly onto substrates whose melting temperatures are much lower than the temperature needed for sintering, which is only possible by properly controlling the temperature field during laser sintering. Optimum properties of the fabricated components are obtained when certain thermal conditions are produced during laser heating.

  7. Scattering effect in radiative heat transfer during selective laser sintering of polymers

    Science.gov (United States)

    Liu, Xin; Boutaous, M'hamed; Xin, Shihe

    2016-10-01

    The aim of this work is to develop an accurate model to simulate the selective laser sintering (SLS) process, in order to understand the multiple phenomena occurring in the material and to study the influence of each parameter on the quality of the sintered parts. A numerical model, coupling radiative and conductive heat transfers in a polymer powder bed providing a local temperature field, is proposed. To simulate the polymer sintering by laser heating as in additive manufacturing, a double-lines scanning of a laser beam over a thin layer of polymer powder is studied. An effective volumetric heat source, using a modified Monte Carlo method, is estimated from laser radiation scattering and absorption in a semi-transparent polymer powder bed. In order to quantify the laser-polymer interaction, the heating and cooling of the material is modeled and simulated with different types heat sources by both finite elements method (FEM) and discrete elements method (DEM). To highlight the importance of introducing a semi-transparent behavior of such materials and in order to validate our model, the results are compared with works taken from the literature.

  8. Rapid Manufacturing Technology for Precision Casting Mould Based on Selective Laser Sintering%基于选择性激光烧结的精铸模快速制造技术

    Institute of Scientific and Technical Information of China (English)

    白培康; 程军; 王建宏; 刘斌

    2004-01-01

    The selective laser sintering (SLS) technique is introduced. A new type of rapid prototyping material (PCP1) has been developed, which can be used to produce precision casting mould directly and rapidly from a CAD model by the selective sintering of successive layers of PCP1 with a laser beam. In comparison with conventional manufacturing methods, prominent features of this technique include high forming rate, low development cost and good flexibility. The rapid manufacturing process of precision casting mould based on SLS is discussed.

  9. Surface modification of polycaprolactone scaffolds fabricated via selective laser sintering for cartilage tissue engineering

    Energy Technology Data Exchange (ETDEWEB)

    Chen, Chih-Hao [Department of Chemical and Materials Engineering, Chang Gung University, Kweishan, Taoyuan 333, Taiwan, ROC (China); Department of Plastic and Reconstructive Surgery, Chang Gung Memorial Hospital, Craniofacial Research Center, Chang Gung University, Kweishann, Taoyuan 333, Taiwan, ROC (China); Lee, Ming-Yih [Graduate Institute of Medical Mechatronics, Chang Gung University, Kweishan, Taoyuan 333, Taiwan, ROC (China); Shyu, Victor Bong-Hang; Chen, Yi-Chieh; Chen, Chien-Tzung [Department of Plastic and Reconstructive Surgery, Chang Gung Memorial Hospital, Craniofacial Research Center, Chang Gung University, Kweishann, Taoyuan 333, Taiwan, ROC (China); Chen, Jyh-Ping, E-mail: jpchen@mail.cgu.edu.tw [Department of Chemical and Materials Engineering, Chang Gung University, Kweishan, Taoyuan 333, Taiwan, ROC (China); Research Center for Industry of Human Ecology, Chang Gung University of Science and Technology, Kweishan, Taoyuan 333, Taiwan, ROC (China)

    2014-07-01

    Surface modified porous polycaprolactone scaffolds fabricated via rapid prototyping techniques were evaluated for cartilage tissue engineering purposes. Polycaprolactone scaffolds manufactured by selective laser sintering (SLS) were surface modified through immersion coating with either gelatin or collagen. Three groups of scaffolds were created and compared for both mechanical and biological properties. Surface modification with collagen or gelatin improved the hydrophilicity, water uptake and mechanical strength of the pristine scaffold. From microscopic observations and biochemical analysis, collagen-modified scaffold was the best for cartilage tissue engineering in terms of cell proliferation and extracellular matrix production. Chondrocytes/collagen-modified scaffold constructs were implanted subdermally in the dorsal spaces of female nude mice. Histological and immunohistochemical staining of the retrieved implants after 8 weeks revealed enhanced cartilage tissue formation. We conclude that collagen surface modification through immersion coating on SLS-manufactured scaffolds is a feasible scaffold for cartilage tissue engineering in craniofacial reconstruction. - Highlights: • Selective laser sintered polycaprolactone scaffolds are prepared. • Scaffolds are surface modified through immersion coating with gelatin or collagen. • Collagen-scaffold is the best for cartilage tissue engineering in vitro. • Chondrocytes/collagen-scaffold reveals enhanced cartilage tissue formation in vivo.

  10. Direct metal laser sintering: a digitised metal casting technology.

    Science.gov (United States)

    Venkatesh, K Vijay; Nandini, V Vidyashree

    2013-12-01

    Dental technology is undergoing advancements at a fast pace and technology is being imported from various other fields. One such imported technology is direct metal laser sintering technology for casting metal crowns. This article will discuss the process of laser sintering for making metal crowns and fixed partial dentures with a understanding of their pros and cons.

  11. Direct Metal Laser Sintering: A Digitised Metal Casting Technology

    OpenAIRE

    Venkatesh, K. Vijay; Nandini, V Vidyashree

    2013-01-01

    Dental technology is undergoing advancements at a fast pace and technology is being imported from various other fields. One such imported technology is direct metal laser sintering technology for casting metal crowns. This article will discuss the process of laser sintering for making metal crowns and fixed partial dentures with a understanding of their pros and cons.

  12. Direct Metal Laser Sintering: A Digitised Metal Casting Technology

    OpenAIRE

    Venkatesh, K. Vijay; Nandini, V Vidyashree

    2013-01-01

    Dental technology is undergoing advancements at a fast pace and technology is being imported from various other fields. One such imported technology is direct metal laser sintering technology for casting metal crowns. This article will discuss the process of laser sintering for making metal crowns and fixed partial dentures with a understanding of their pros and cons.

  13. Selective laser sintering of biocompatible polymers for applications in tissue engineering.

    Science.gov (United States)

    Tan, K H; Chua, C K; Leong, K F; Cheah, C M; Gui, W S; Tan, W S; Wiria, F E

    2005-01-01

    The ability to use biological substitutes to repair or replace damaged tissues lead to the development of Tissue Engineering (TE), a field that is growing in scope and importance within biomedical engineering. Anchorage dependent cell types often rely on the use of temporary three-dimensional scaffolds to guide cell proliferation. Computer-controlled fabrication techniques such as Rapid Prototyping (RP) processes have been recognised to have an edge over conventional manual-based scaffold fabrication techniques due to their ability to create structures with complex macro- and micro-architectures. Despite the immense capabilities of RP fabrication for scaffold production, commercial available RP modelling materials are not biocompatible and are not suitable for direct use in the fabrication of scaffolds. Work is carried out with several biocompatible polymers such as Polyetheretherketone (PEEK), Poly(vinyl alcohol) (PVA), Polycaprolactone (PCL) and Poly(L-lactic acid) (PLLA) and a bioceramic namely, Hydroxyapatite (HA). The parameters of the selective laser sintering (SLS) process are optimised to cater to the processing of these materials. SLS-fabricated scaffold specimens are examined using a Scanning Electron Microscope (SEM). Results observed from the micrographs indicate the viability of them being used for building TE scaffolds and ascertain the capabilities of the SLS process for creating highly porous scaffolds for Tissue Engineering applications.

  14. Laser sintering of nano 13-93 glass scaffolds: Microstructure, mechanical properties and bioactivity

    Directory of Open Access Journals (Sweden)

    Cao Y.

    2015-01-01

    Full Text Available As the only bioactive material that can bond with both hard tissues and soft tissues, bioactive glass has become much important in the field of tissue engineering. 13-93 bioactive glass scaffolds were fabricated via selective laser sintering (SLS. It was focused on the effects of laser sintering on microstructure and mechanical properties of the scaffolds. The experimental results showed that the sintered layer gradually became dense with the laser power increasing and then some defects occurred, such as macroscopic caves. The optimum compressive strength and fracture toughness were 21.43±0.87 MPa and 1.14±0.09 MPa.m1/2, respectively. In vitro bioactivity showed that there was the bone-like apatite layer on the surface of the scaffolds after soaking in simulated body fluid (SBF, which was further evaluated by Fourier transform infrared spectroscopy (FTIR. Moreover, cell culture study showed MG-63 cells adhered and spread well on the scaffolds, and proliferated with increasing time in cell culture. These indicated excellent bioactivity and biocompatibility of nano 13-93 glass scaffolds.

  15. Development and Optical Testing of the Camera, Hand Lens, and Microscope Probe with Scannable Laser Spectroscopy (CHAMP-SLS)

    Science.gov (United States)

    Mungas, Greg S.; Gursel, Yekta; Sepulveda, Cesar A.; Anderson, Mark; La Baw, Clayton; Johnson, Kenneth R.; Deans, Matthew; Beegle, Luther; Boynton, John

    2008-01-01

    Conducting high resolution field microscopy with coupled laser spectroscopy that can be used to selectively analyze the surface chemistry of individual pixels in a scene is an enabling capability for next generation robotic and manned spaceflight missions, civil, and military applications. In the laboratory, we use a range of imaging and surface preparation tools that provide us with in-focus images, context imaging for identifying features that we want to investigate at high magnification, and surface-optical coupling that allows us to apply optical spectroscopic analysis techniques for analyzing surface chemistry particularly at high magnifications. The camera, hand lens, and microscope probe with scannable laser spectroscopy (CHAMP-SLS) is an imaging/spectroscopy instrument capable of imaging continuously from infinity down to high resolution microscopy (resolution of approx. 1 micron/pixel in a final camera format), the closer CHAMP-SLS is placed to a feature, the higher the resultant magnification. At hand lens to microscopic magnifications, the imaged scene can be selectively interrogated with point spectroscopic techniques such as Raman spectroscopy, microscopic Laser Induced Breakdown Spectroscopy (micro-LIBS), laser ablation mass-spectrometry, Fluorescence spectroscopy, and/or Reflectance spectroscopy. This paper summarizes the optical design, development, and testing of the CHAMP-SLS optics.

  16. Development and Optical Testing of the Camera, Hand Lens, and Microscope Probe with Scannable Laser Spectroscopy (CHAMP-SLS)

    Science.gov (United States)

    Mungas, Greg S.; Gursel, Yekta; Sepulveda, Cesar A.; Anderson, Mark; La Baw, Clayton; Johnson, Kenneth R.; Deans, Matthew; Beegle, Luther; Boynton, John

    2008-01-01

    Conducting high resolution field microscopy with coupled laser spectroscopy that can be used to selectively analyze the surface chemistry of individual pixels in a scene is an enabling capability for next generation robotic and manned spaceflight missions, civil, and military applications. In the laboratory, we use a range of imaging and surface preparation tools that provide us with in-focus images, context imaging for identifying features that we want to investigate at high magnification, and surface-optical coupling that allows us to apply optical spectroscopic analysis techniques for analyzing surface chemistry particularly at high magnifications. The camera, hand lens, and microscope probe with scannable laser spectroscopy (CHAMP-SLS) is an imaging/spectroscopy instrument capable of imaging continuously from infinity down to high resolution microscopy (resolution of approx. 1 micron/pixel in a final camera format), the closer CHAMP-SLS is placed to a feature, the higher the resultant magnification. At hand lens to microscopic magnifications, the imaged scene can be selectively interrogated with point spectroscopic techniques such as Raman spectroscopy, microscopic Laser Induced Breakdown Spectroscopy (micro-LIBS), laser ablation mass-spectrometry, Fluorescence spectroscopy, and/or Reflectance spectroscopy. This paper summarizes the optical design, development, and testing of the CHAMP-SLS optics.

  17. Fabrication of Li{sub 2}TiO{sub 3} pebbles by a selective laser sintering process

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Qilai [State Key Laboratory of Materials Processing and Die and Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Gao, Yue [Institute of Scientific and Industrial Research, Osaka University, 8-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan); Liu, Kai [School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070 (China); Xue, Lihong, E-mail: xuelh@mail.hust.edu.cn [State Key Laboratory of Materials Processing and Die and Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China); Yan, Youwei [State Key Laboratory of Materials Processing and Die and Mould Technology, Huazhong University of Science and Technology, Wuhan 430074 (China)

    2015-11-15

    Highlights: • Selective laser sintering (SLS) is employed to fabricate ceramic pebbles. • Quantities and diameter of the pebbles could be easily controlled by adjusting the model of pebbles. • All the pebbles could be prepared at a time within several minutes. • The Li{sub 2}TiO{sub 3} pebbles sintered at 1100 °C show a notable crush load of 43 N. - Abstract: Lithium titanate, Li{sub 2}TiO{sub 3}, is an important tritium breeding material for deuterium (D)–tritium (T) fusion reactor. In test blanket module (TBM) design of China, Li{sub 2}TiO{sub 3} is considered as one candidate material of tritium breeders. In this study, selective laser sintering (SLS) technology was introduced to fabricate Li{sub 2}TiO{sub 3} ceramic pebbles. This fabrication process is computer assisted and has a high level of flexibility. Li{sub 2}TiO{sub 3} powder with a particle size of 1–3 μm was used as the raw material, whilst epoxy resin E06 was adopted as a binder. Green Li{sub 2}TiO{sub 3} pebbles with certain strengths were successfully prepared via SLS. Density of the green pebbles was subsequently increased by cold isostatic pressing (CIP) process. Li{sub 2}TiO{sub 3} pebbles with a diameter of about 2 mm were obtained after high temperature sintering. Density of the pebbles reaches 80% of theoretical density (TD) with a comparable crush load of 43 N. This computer assisted approach provides a new efficient route for the production of Li{sub 2}TiO{sub 3} ceramic pebbles.

  18. Investigation on preheating process in SLS machine

    Institute of Scientific and Technical Information of China (English)

    李湘生; 史玉升; 莫健华; 黄树槐

    2001-01-01

    Selective laser sintering (SLS) is an important Rapid Prototyping method because its wide range of materials. The powder is fused and processed into a part because it is heated in the process. Preheating of powder on the surface of powder bed is a one important process which is a guarantee by which parts can be successfully fabricated and influences accuracy of parts fabricated in SLS technology. The uniformity of temperature on powder bed influences accuracy and performance of parts. It is necessary to understand the influences of the parameters of preheating set on uniformity of temperature on surface of powder bed. This paper analyzes general preheating process of irradiator for the preheating of powder on the surface of powder bed during SLS processing,and investigates influences of the flux density on the temperature field on the top surface of powder bed. The models of distribution of flux density and the distribution of surface temperature of powder bed are presented.The result predicted according to the models is reasonably consistent with experimental result. This model plays important role in design of preheating set and control of SLS processing. It is concluded that the uniformity of temperature field on the powder bed is determined mostly by the geometry of heating component and its fix location and the flux density is inverse proportional to the highness.

  19. Spray Drying as a Processing Technique for Syndiotactic Polystyrene to Powder Form for Part Manufacturing Through Selective Laser Sintering

    Science.gov (United States)

    Mys, N.; Verberckmoes, A.; Cardon, L.

    2016-11-01

    Selective laser sintering (SLS) is a rapidly expanding field of the three-dimensional printing concept. One stumbling block in the evolution of the technique is the limited range of materials available for processing with SLS making the application window small. This article aims at identifying syndiotactic polystyrene (sPS) as a promising material. sPS pellets were processed into powder form with a lab-scale spray dryer with vibrating nozzle. This technique is the focus of this scope as it almost eliminates the agglomeration phenomenon often encountered with the use of solution-based processing techniques. Microspheres obtained were characterized in shape and size by scanning electron microscopy and evaluation of the particle size distribution. The effect the processing technique imparts on the intrinsic properties of the material was examined by differential scanning calorimetry analysis.

  20. Spray Drying as a Processing Technique for Syndiotactic Polystyrene to Powder Form for Part Manufacturing Through Selective Laser Sintering

    Science.gov (United States)

    Mys, N.; Verberckmoes, A.; Cardon, L.

    2017-03-01

    Selective laser sintering (SLS) is a rapidly expanding field of the three-dimensional printing concept. One stumbling block in the evolution of the technique is the limited range of materials available for processing with SLS making the application window small. This article aims at identifying syndiotactic polystyrene (sPS) as a promising material. sPS pellets were processed into powder form with a lab-scale spray dryer with vibrating nozzle. This technique is the focus of this scope as it almost eliminates the agglomeration phenomenon often encountered with the use of solution-based processing techniques. Microspheres obtained were characterized in shape and size by scanning electron microscopy and evaluation of the particle size distribution. The effect the processing technique imparts on the intrinsic properties of the material was examined by differential scanning calorimetry analysis.

  1. A review on powder-based additive manufacturing for tissue engineering: selective laser sintering and inkjet 3D printing

    Science.gov (United States)

    Shirazi, Seyed Farid Seyed; Gharehkhani, Samira; Mehrali, Mehdi; Yarmand, Hooman; Metselaar, Hendrik Simon Cornelis; Adib Kadri, Nahrizul; Osman, Noor Azuan Abu

    2015-01-01

    Since most starting materials for tissue engineering are in powder form, using powder-based additive manufacturing methods is attractive and practical. The principal point of employing additive manufacturing (AM) systems is to fabricate parts with arbitrary geometrical complexity with relatively minimal tooling cost and time. Selective laser sintering (SLS) and inkjet 3D printing (3DP) are two powerful and versatile AM techniques which are applicable to powder-based material systems. Hence, the latest state of knowledge available on the use of AM powder-based techniques in tissue engineering and their effect on mechanical and biological properties of fabricated tissues and scaffolds must be updated. Determining the effective setup of parameters, developing improved biocompatible/bioactive materials, and improving the mechanical/biological properties of laser sintered and 3D printed tissues are the three main concerns which have been investigated in this article. PMID:27877783

  2. A review on powder-based additive manufacturing for tissue engineering: selective laser sintering and inkjet 3D printing.

    Science.gov (United States)

    Shirazi, Seyed Farid Seyed; Gharehkhani, Samira; Mehrali, Mehdi; Yarmand, Hooman; Metselaar, Hendrik Simon Cornelis; Adib Kadri, Nahrizul; Osman, Noor Azuan Abu

    2015-06-01

    Since most starting materials for tissue engineering are in powder form, using powder-based additive manufacturing methods is attractive and practical. The principal point of employing additive manufacturing (AM) systems is to fabricate parts with arbitrary geometrical complexity with relatively minimal tooling cost and time. Selective laser sintering (SLS) and inkjet 3D printing (3DP) are two powerful and versatile AM techniques which are applicable to powder-based material systems. Hence, the latest state of knowledge available on the use of AM powder-based techniques in tissue engineering and their effect on mechanical and biological properties of fabricated tissues and scaffolds must be updated. Determining the effective setup of parameters, developing improved biocompatible/bioactive materials, and improving the mechanical/biological properties of laser sintered and 3D printed tissues are the three main concerns which have been investigated in this article.

  3. Fabrication of Carbon Nanotube - Chromium Carbide Composite Through Laser Sintering

    Science.gov (United States)

    Liu, Ze; Gao, Yibo; Liang, Fei; Wu, Benxin; Gou, Jihua; Detrois, Martin; Tin, Sammy; Yin, Ming; Nash, Philip; Tang, Xiaoduan; Wang, Xinwei

    2016-03-01

    Ceramics often have high hardness and strength, and good wear and corrosion resistance, and hence have many important applications, which, however, are often limited by their poor fracture toughness. Carbon nanotubes (CNTs) may enhance ceramic fracture toughness, but hot pressing (which is one typical approach of fabricating CNT-ceramic composites) is difficult to apply for applications that require localized heat input, such as fabricating composites as surface coatings. Laser beam may realize localized material sintering with little thermal effect on the surrounding regions. However, for the typical ceramics for hard coating applications (as listed in Ref.[1]), previous work on laser sintering of CNT-ceramic composites with mechanical property characterizations has been very limited. In this paper, research work has been reported on the fabrication and characterization of CNT-ceramic composites through laser sintering of mixtures of CNTs and chromium carbide powders. Under the studied conditions, it has been found that laser-sintered composites have a much higher hardness than that for plasma-sprayed composites reported in the literature. It has also been found that the composites obtained by laser sintering of CNTs and chromium carbide powder mixtures have a fracture toughness that is ~23 % higher than the material obtained by laser sintering of chromium carbide powders without CNTs.

  4. Scaffolds of PDLLA/bioglass 58S produced via selective laser sintering

    Energy Technology Data Exchange (ETDEWEB)

    Pereira, Rafaela do Vale; Salmoria, Gean Vitor; Moura, Marcela Oliveira Caldeira de; Aragones, Aguedo; Fredel, Marcio Celso, E-mail: rafaelavpereira@gmail.com [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil)

    2014-08-15

    Scaffolds of PDLLA were produced to be implemented in maxillofacial surgeries inducing bone repair and regeneration. To prepare these scaffolds, bioglass (BG58S) was synthesized by sol-gel method, in order to be applied as osteoconductive dispersed particles in PDLLA matrix. Once presenting greater facility on parts fabrication, this polymeric matrix enables complex geometries production besides presenting compatible degradation rate for scaffold absorption and bone regeneration. Scaffolds production was performed by selective laser sintering in order to obtain tailored-made parts. FTIR and XRD analyses were carried out to observe the composition and evaluate the presence of crystallized phases in bioglass, obtaining Wollastonite. SEM was used to observe the BG particle distribution in PDLLA matrix and flexural test was performed to evaluate the composite mechanical properties. Results showed that was possible to obtain pieces using SLS method and with addition of 10%wt BG to polymeric matrix, flexural modulus and strength increased regarding to pure polymer. (author)

  5. Effect of laser-induced temperature field on the characteristics of laser-sintered silver nanoparticle ink.

    Science.gov (United States)

    Lee, D G; Kim, D K; Moon, Y J; Moon, S-J

    2013-07-05

    Laser sintering of metal nanoparticles is a key technology for high-performance printed electronics fabricated on heat-sensitive substrates such as glass or plastic. Although laser-sintered electronic devices have been successfully fabricated, the role of the induced temperature field in the laser sintering process has not been reported thus far. In this work, the effect of temperature on the laser sintering process is described for the first time using a two-dimensional transient heat conduction equation for inkjet-printed silver nanoparticle ink. The in situ electrical resistance was measured to estimate the transient thermal conductivity and hence the temperature of the sintered ink during the laser sintering process. To verify the estimated laser sintering temperature, the morphology of furnace-sintered silver nanoparticle ink was compared with that of laser-sintered ink. The electrical characteristics and surface morphology of laser-sintered ink are found to be related to the process temperature.

  6. Porous polycaprolactone scaffold for cardiac tissue engineering fabricated by selective laser sintering.

    Science.gov (United States)

    Yeong, W Y; Sudarmadji, N; Yu, H Y; Chua, C K; Leong, K F; Venkatraman, S S; Boey, Y C F; Tan, L P

    2010-06-01

    An advanced manufacturing technique, selective laser sintering (SLS), was utilized to fabricate a porous polycaprolactone (PCL) scaffold designed with an automated algorithm in a parametric library system named the "computer-aided system for tissue scaffolds" (CASTS). Tensile stiffness of the sintered PCL strut was in the range of 0.43+/-0.15MPa when a laser power of 3W and scanning speed of 150 in s(-1) was used. A series of compressive mechanical characterizations was performed on the parametric scaffold design and an empirical formula was presented to predict the compressive stiffness of the scaffold as a function of total porosity. In this work, the porosity of the scaffold was selected to be 85%, with micropores (40-100mum) throughout the scaffold. The compressive stiffness of the scaffold was 345kPa. The feasibility of using the scaffold for cardiac tissue engineering was investigated by culturing C2C12 myoblast cells in vitro for 21days. Fluorescence images showed cells were located throughout the scaffold. High density of cells at 1.2x10(6)cellsml(-1) was recorded after 4days of culture. Fusion and differentiation of C2C12 were observed as early as 6days in vitro and was confirmed with myosin heavy chain immunostaining after 11days of cell culture. A steady population of cells was then maintained throughout 21days of culturing. This work demonstrated the feasibility of tailoring the mechanical property of the scaffold for soft tissue engineering using CASTS and SLS. The macroarchitecture of the scaffold can be modified efficiently to fabricate scaffolds with different macropore sizes or changing the elemental cell design in CASTS. Further process and design optimization could be carried out in the future to fabricate scaffolds that match the tensile strength of native myocardium, which is of the order of tens of kPa.

  7. Biological evaluation of an apatite-mullite glass-ceramic produced via selective laser sintering.

    Science.gov (United States)

    Goodridge, Ruth D; Wood, David J; Ohtsuki, Chikara; Dalgarno, Kenneth W

    2007-03-01

    The biological performance of a porous apatite-mullite glass-ceramic, manufactured via a selective laser sintering (SLS) method, was evaluated to determine its potential as a bone replacement material. Direct contact and extract assays were used to assess the cytotoxicity of the material. A pilot animal study, implanting the material into rabbit tibiae for 4 weeks, was also carried out to assess in vivo bioactivity. The material produced by SLS did not show any acute cytotoxic effects by either contact or extract methods. There was no evidence of an apatite layer forming on the surface of the material when soaked in SBF for 30 days, suggesting that the material was unlikely to exhibit bioactive behaviour in vivo. It is hypothesized that the material was unable to form an apatite layer in SBF due to the fact that this glass-ceramic was highly crystalline and the fluorapatite crystal phase was relatively stable in SBF, as were the two aluminosilicate crystal phases. There was thus no release of calcium and phosphorus and no formation of silanol groups to trigger apatite deposition from solution within the test time period. Following implantation in rabbit tibiae for 4 weeks, bone was seen to have grown into the porous structure of the laser-sintered parts, and appeared to be very close to, or directly contacting, the material surface. This result may reflect the local environment in vivo compared to that artificially found with the in vitro SBF test and, furthermore, confirms previous in vivo data on these glass-ceramics.

  8. Direct laser sintered WC-10Co/Cu nanocomposites

    Science.gov (United States)

    Gu, Dongdong; Shen, Yifu

    2008-04-01

    In the present work, the direct metal laser sintering (DMLS) process was used to prepare the WC-Co/Cu nanocomposites in bulk form. The WC reinforcing nanoparticles were added in the form of WC-10 wt.% Co composite powder. The microstructural features and mechanical properties of the laser-sintered sample were characterized by X-ray diffraction (XRD), atomic force microscope (AFM), scanning electron microscope (SEM), energy dispersive X-ray spectroscope (EDX), and nanoindentation tester. It showed that the original nanometric nature of the WC reinforcing particulates was well retained without appreciable grain growth after laser processing. A homogeneous distribution of the WC reinforcing nanoparticles with a coherent particulate/matrix interfacial bonding was obtained in the laser-sintered structure. The 94.3% dense nanocomposites have a dynamic nanohardness of 3.47 GPa and a reduced elastic modulus of 613.42 GPa.

  9. Graded Composites of Polyamide/Carbon Nanotubes Prepared by Laser Sintering

    Science.gov (United States)

    Salmoria, G. V.; Paggi, R. A.; Beal, V. E.

    2017-02-01

    In this study, the mechanical and electrical properties of graded composition material (GM) were investigated in order to evaluate the effects of the addition of multi-walled carbon nanotubes (MWCNTs) to a polyamide 12 (PA12) matrix in different proportions. A graded component of PA12/MWCNTs was designed and manufactured by selective laser sintering (SLS) and variations in the morphology as well as in the mechanical and electrical properties were observed. The effect of different proportions of MWCNTs in the PA12 was investigated by microscopy, flexural test and resistivity measurements. The addition of 0.5 and 1.0 wt% of MWCNTs promoted an increase in the composite strength and flexural modulus. A significant reduction in the resistivity was verified with the addition of 3.0% of MWCNTs in the polyamide matrix. The mechanical and electrical behavior presented by the PA12/MWCNT composites suggests that the percolation concentration is around 3 wt%, when an effective inter-nanotube contact seems to be reached, improving the electrical conductivity but reducing the mechanical strength. A GM component with an MWCNT concentration gradient along the vertical axis was designed and manufactured by SLS. A gradual controlled variation in the composition of GM component leads to variations in the microstructure as well as in the mechanical and electrical properties.

  10. Mathematical Model for the Selection of Processing Parameters in Selective Laser Sintering of Polymer Products

    Directory of Open Access Journals (Sweden)

    Ana Pilipović

    2014-03-01

    Full Text Available Additive manufacturing (AM is increasingly applied in the development projects from the initial idea to the finished product. The reasons are multiple, but what should be emphasised is the possibility of relatively rapid manufacturing of the products of complicated geometry based on the computer 3D model of the product. There are numerous limitations primarily in the number of available materials and their properties, which may be quite different from the properties of the material of the finished product. Therefore, it is necessary to know the properties of the product materials. In AM procedures the mechanical properties of materials are affected by the manufacturing procedure and the production parameters. During SLS procedures it is possible to adjust various manufacturing parameters which are used to influence the improvement of various mechanical and other properties of the products. The paper sets a new mathematical model to determine the influence of individual manufacturing parameters on the polymer product made by selective laser sintering. Old mathematical model is checked by statistical method with central composite plan and it is established that old mathematical model must be expanded with new parameter beam overlay ratio. Verification of new mathematical model and optimization of the processing parameters are made on SLS machine.

  11. New developments in laser sintering of diamond cutting disks

    NARCIS (Netherlands)

    Kovalenko, V.; Golovko, L.; Meijer, J.; Anyakin, M.

    2007-01-01

    The analysis of techniques and problems in the fabrication of cutting tools based on super hard composites results in a solution by the application of lasers. The results of systematic study of diamond composites sintering with laser radiation are discussed. A mathematical modeling of the heat

  12. New Developments in Laser Sintering of Diamond Cutting Disks

    NARCIS (Netherlands)

    Kovalenko, V.; Golovko, L.; Meijer, J.; Anyakin, M.

    2007-01-01

    The analysis of techniques and problems in the fabrication of cutting tools based on super hard composites results in a solution by the application of lasers. The results of systematic study of diamond composites sintering with laser radiation are discussed. A mathematical modeling of the heat trans

  13. Selective laser sintered poly-ε-caprolactone scaffold hybridized with collagen hydrogel for cartilage tissue engineering.

    Science.gov (United States)

    Chen, Chih-Hao; Shyu, Victor Bong-Hang; Chen, Jyh-Ping; Lee, Ming-Yih

    2014-03-01

    Selective laser sintering (SLS), an additive manufacturing (AM) technology, can be used to produce tissue engineering scaffolds with pre-designed macro and micro features based on computer-aided design models. An in-house SLS machine was built and 3D poly-ε-caprolactone (PCL) scaffolds were manufactured using a layer-by-layer design of scaffold struts with varying orientations (0°/45°/0°/45°, 0°/90°/0°/90°, 0°/45°/90°/135°), producing scaffolds with pores of different shapes and distribution. To better enhance the scaffold properties, chondrocytes were seeded in collagen gel and loaded in scaffolds for cartilage tissue engineering. Gel uptake and dynamic mechanical analysis demonstrated the better suitability of the 0°/90°/0°/90° scaffolds for reconstructive cartilage tissue engineering purposes. Chondrocytes were then seeded onto the 0°/90°/0°/90° scaffolds in collagen I hydrogel (PCL/COL1) and compared to medium-suspended cells in terms of their cartilage-like tissue engineering parameters. PCL/COL1 allowed better cell proliferation when compared to PCL or two-dimensional tissue culture polystyrene. Scanning electron microscopy and confocal microscopy observations demonstrated a similar trend for extracellular matrix production and cell survival. Glycosaminoglycan and collagen II quantification also demonstrated the superior matrix secretion properties of PCL/COL1 hybrid scaffolds. Collagen-gel-suspended chondrocytes loaded in SLS-manufactured PCL scaffolds may provide a means of producing tissue-engineered cartilage with customized shapes and designs via AM technology.

  14. Development of Experimental Setup of Metal Rapid Prototyping Machine using Selective Laser Sintering Technique

    Science.gov (United States)

    Patil, S. N.; Mulay, A. V.; Ahuja, B. B.

    2016-08-01

    Unlike in the traditional manufacturing processes, additive manufacturing as rapid prototyping, allows designers to produce parts that were previously considered too complex to make economically. The shift is taking place from plastic prototype to fully functional metallic parts by direct deposition of metallic powders as produced parts can be directly used for desired purpose. This work is directed towards the development of experimental setup of metal rapid prototyping machine using selective laser sintering and studies the various parameters, which plays important role in the metal rapid prototyping using SLS technique. The machine structure in mainly divided into three main categories namely, (1) Z-movement of bed and table, (2) X-Y movement arrangement for LASER movements and (3) feeder mechanism. Z-movement of bed is controlled by using lead screw, bevel gear pair and stepper motor, which will maintain the accuracy of layer thickness. X-Y movements are controlled using timing belt and stepper motors for precise movements of LASER source. Feeder mechanism is then developed to control uniformity of layer thickness metal powder. Simultaneously, the study is carried out for selection of material. Various types of metal powders can be used for metal RP as Single metal powder, mixture of two metals powder, and combination of metal and polymer powder. Conclusion leads to use of mixture of two metals powder to minimize the problems such as, balling effect and porosity. Developed System can be validated by conducting various experiments on manufactured part to check mechanical and metallurgical properties. After studying the results of these experiments, various process parameters as LASER properties (as power, speed etc.), and material properties (as grain size and structure etc.) will be optimized. This work is mainly focused on the design and development of cost effective experimental setup of metal rapid prototyping using SLS technique which will gives the feel of

  15. Effect of material, process parameters, and simulated body fluids on mechanical properties of 13-93 bioactive glass porous constructs made by selective laser sintering.

    Science.gov (United States)

    Kolan, Krishna C R; Leu, Ming C; Hilmas, Gregory E; Velez, Mariano

    2012-09-01

    The effect of particle size distribution, binder content, processing parameters, and sintering schedule on the microstructure and mechanical properties of porous constructs was investigated. The porous constructs were produced by indirect selective laser sintering (SLS) of 13-93 bioactive glass using stearic acid as a polymeric binder. The binder content and d(50) particle size in the feedstock powders were simultaneously reduced from 22 to 12 wt% and from 20 to 11 μm, respectively, to identify the minimum binder content required for the SLS fabrication. An average particle size of ∼16 μm with a binder content of 15 wt% significantly reduced post-processing time and improved mechanical properties. Increasing the laser power and scan speed at the energy density of 1 cal/cm² maintained the feature sharpness of the parts during the fabrication of green parts and could almost double the mechanical properties of the sintered parts. Changes in the heating rates, ranging from 0.1 to 2 °C/min, during the post-processing of the fabricated "green" scaffolds showed that the heating rate significantly affects the densification and mechanical properties of the sintered scaffolds. The compressive strength of the scaffolds manufactured with the optimized parameters varied from 41 MPa, for a scaffold with a porosity of ∼50%, to 157 MPa, for a dense part. The bioactive scaffolds soaked in simulated body fluids for durations up to 6 weeks were used to evaluate the change in mechanical properties in vitro.

  16. Microstructure and property of sub-micro WC-10%Co particulate reinforced Cu matrix composites prepared by selective laser sintering

    Institute of Scientific and Technical Information of China (English)

    GU Dong-dong; SHEN Yi-fu; DAI Peng; YANG Ming-chuan

    2006-01-01

    The WC-10%Co particulate reinforced Cu matrix composite material with a WC-Co:Cu mass ratio of 20:80 was successfully fabricated by selective laser sintering(SLS) process. The following optimal processing parameters were used: laser power of 700 W, scan speed of 0.06 m/s, scan line spacing of 0.15 mm, and powder layer thickness of 0.3 mm. The microstructure,composition, and phase of the laser processed material were investigated by scanning electron microscopy(SEM), X-ray diffraction(XRD), and energy dispersive X-ray(EDX) spectroscopy. The results show that the bonding mechanism of this process is liquid phase sintering. The Cu and Co act as the binder phase, while the WC acts as the reinforcing phase. The non-equilibrium effects induced by laser melting, such as high degrees of undercooling and high solidification rate, result in the formation of a metastable phase CoC0.25. The WC reinforcing particulates typically have three kinds of morphology. They are agglomerated and undissolved, incompletely separated and partially dissolved, separated and dissolved, which indicates that particle rearrangement acts as the dominant sintering mechanism for the larger WC, while dissolution-precipitation prevails for the smaller WC particles.Microhardness tester was used to determine the Vickers hardness across the cross-section of the laser sintered sample, with the average value being HV0.1268.5. However, the hardness varied considerably, which might be attributed to the WC segregation and the high solidification rate experienced by the molten pool.

  17. Strain rate dependency of laser sintered polyamide 12

    Directory of Open Access Journals (Sweden)

    Cook J.E.T.

    2015-01-01

    Full Text Available Parts processed by Additive Manufacturing can now be found across a wide range of applications, such as those in the aerospace and automotive industry in which the mechanical response must be optimised. Many of these applications are subjected to high rate or impact loading, yet it is believed that there is no prior research on the strain rate dependence in these materials. This research investigates the effect of strain rate and laser energy density on laser sintered polyamide 12. In the study presented here, parts produced using four different laser sintered energy densities were exposed to uniaxial compression tests at strain rates ranging from 10−3 to 10+3 s−1 at room temperature, and the dependence on these parameters is presented.

  18. Defectoscopy of direct laser sintered metals by low transmission ultrasonic frequencies

    OpenAIRE

    Ebersold Zoran; Mitrović Nebojša; Đukić Slobodan; Jordović Branka; Peulić Aleksandar

    2012-01-01

    This paper focuses on the improvement of ultrasonic defectoscopy used for machine elements produced by direct laser metal sintering. The direct laser metal sintering process introduces the mixed metal powder and performs its subsequent laser consolidation in a single production step. Mechanical elements manufactured by laser sintering often contain many hollow cells due to weight reduction. The popular pulse echo defectoscopy method employing very high frequencies of several GHz is not ...

  19. A Comparison between Direct and Indirect Laser Sintering of Metals

    Institute of Scientific and Technical Information of China (English)

    Montasser M.Dewidar; Jae-Kyoo LIM; K.W.Dalgarno

    2008-01-01

    Layer manufacture technologies are gaining increasing attention in the manufacturing for the production of polymer mould tooling. Layer manufacture techniques can be used in this potential manufacturing area to produce tooling either indirectly or directly, and powder metal based layer manufacture systems are considered as an effective way of producing rapid tooling. Mechanical properties and accuracy are critical for tooling. This paper reports the results of an experimental study examining the potential of layer manufacturing processes to deliver production tooling for polymer manufacture. A comparison between indirectly selective laser sintering and directly selective laser sintering to provide the tooling was reported. Three main areas were addressed during the study: mechanical strength, accuracy, and build rate. Overviews of the results from the studies were presented.

  20. Numerical simulation of temperature field during selective laser sintering of polymer-coated molybdenum powder

    Institute of Scientific and Technical Information of China (English)

    BAI Pei-kang; CHENG Jun; LIU Bin; WANG Wen-feng

    2006-01-01

    The technology of length-alterable line-scanning laser sintering was introduced. Based on the research of laser heating property,powder thermal physics parameters and laser sintering process,a numerical model of the temperature field during length-alterable line-scanning and laser sintering of polymer-coated molybdenum powder was presented. Finite element method (FEM) was used to simulate the temperature field during laser sintering process. In order to verify the simulated results,a measuring system was developed to study the laser sintering temperature field. Infrared meter was introduced to measure the surface temperature of sintering powder:the temperature of its inside part was measured by thermocouple. The measured results were compared with the numerical simulation results:the conformity between them is good and the relative error is less than 5%.

  1. Design for Additive Manufacturing, to produce assembled products, by SLS

    Directory of Open Access Journals (Sweden)

    Bâlc Nicolae

    2017-01-01

    Full Text Available The paper presents a new methodology on how to design a product, which could be produced directly as an assembly, instead of manufacturing all individual parts, to be assembled after words, in a classical manner. A detailed case study is presented, on how the product’s structure could be simplified, the number of the components being drastically reduced. The theoretical Design for Assembly (DFA methodology was tested and validated, by manufacturing the physical products, using the Selective Laser Sintering (SLS machine.

  2. PRODUCTION OF PROTOTYPE PARTS USING DIRECT METAL LASER SINTERING TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    Josef Sedlak

    2015-08-01

    Full Text Available Unconventional methods of modern materials preparation include additive technologies which involve the sintering of powders of different chemical composition, granularity, physical, chemical and other utility properties. The technology called Rapid Prototyping, which uses different technological principles of producing components, belongs to this type of material preparation. The Rapid Prototyping technology facilities use photopolymers, thermoplastics, specially treated paper or metal powders. The advantage is the direct production of metal parts from input data and the fact that there is no need for the production of special tools (moulds, press tools, etc.. Unused powder from sintering technologies is re-used for production 98% of the time, which means that the process is economical, as well as ecological.The present paper discusses the technology of Direct Metal Laser Sintering (DMLS, which falls into the group of additive technologies of Rapid Prototyping (RP. The major objective is a detailed description of DMLS, pointing out the benefits it offers and its application in practice. The practical part describes the production and provides an economic comparison of several prototype parts that were designed for testing in the automotive industry.

  3. Development a Cu-based Metal Powder for Selective Laser Micro Sintering

    Energy Technology Data Exchange (ETDEWEB)

    Dai, C; Zhu, H H; Ke, L D; Lei, W J [Division of Laser Science and Technology, Wuhan National Laboratory for Optoelectronics, Institute of Optoelectronics Science and Engineering (China); Chen, B J, E-mail: chenbaijin@mail.hust.edu.cn [State Key Laboratory of Material Processing and Die and Mould Technology, Huazhong University of Science and Technology, Wuhan, Hubei, 430074, P. R. of China (China)

    2011-02-01

    A Cu-based metal powder which consists of Cu and Cu-P alloy for selective micro laser sintering has been developed based on the theoretical analysis of the characteristics of the laser micro sintering metal powder. The characteristics of the wetting, capillary force and viscosity have been considered. The preliminary experimental investigation on the selective laser micro sintering Cu-based metal powder has been performed. A 50 W CW Nd:YAG laser was employed to sinter the developed metal powder mixture. The sintering mechanism and the effect of the process parameters on the characteristics of the sintering samples have been preliminary investigated. The results show that the mechanism of laser micro sintering this developed metal powder is liquid-phase sintering and Cu-P alloy powder plays an effectively binder in the sintering process. The process parameter has significant effects on the characteristics of the sintering parts. From the SEM image, two different microstructures of samples with different scan spacing parameters were compared and a better binding effect was obtained at a parameter of 0.05mm scan spacing.

  4. Sintering of Piezoelectric Ceramics with CO2 Laser

    Science.gov (United States)

    Sugihara, Sunao

    1992-09-01

    Sintering of Pb(Zr0.53Ti0.47)O3 with a CO2 laser is discussed to indicate the possibility of a new method of synthesizing piezoelectric ceramics. The starting materials are (1) PbO, ZrO2 and TiO2, and (2) Pb3O4, ZrO2 and TiO2. The green oxide pellets are irradiated with a CO2 laser at various powers of 143, 286 and 1857 W/cm2 in a flow rate of 350 cm3/min of O2/Ar(105 Pa). In both cases, the formations of Pb(Zr, Ti)O3 were recognized by XRD (X-ray diffraction) analysis although some starting materials remained at the lower power. The microstructures are also discussed.

  5. Materials Development and Evaluation of Selective Laser Sintering Manufacturing Applications

    Energy Technology Data Exchange (ETDEWEB)

    Smith, Peter F. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Mitchell, Russell R. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

    1997-01-15

    This report summarizes the FY96 accomplishments for CRADA No. LA95C10254, "Materials Development and Evaluation of Laser Sintering Manufacturing Applications". To research the potential for processing additional materials using DTM Corporations Selective Laser Sintering rapid prototyping technology and evaluate the capability for rapid manufacturing applications, the following materials were processed experimentally using the Sinterstation 2000 platform; Linear Low Density Polyethylene thermoplastic; Polypropylene thermoplastic; Polysulfone thermoplastic; Polymethylpentene (TPX) thermoplastic; Carbon microsphere filled nylon 11; "APO-BMI" Apocure bismaleimide thermoset polyimide glass m.icrosphere filled and carbon microsphere filled formulations; and 900-24 physical properties mock for plastic bonded TATB high explosive These materials have been successfully processed to a "proof of concept" level or better (with the exception of No. 7). While none of these materials have been introduced as a standard product as of this date, the potential to do so is viable. Present status of materials processing efforts is presented in Section A 2.0. Some recent efforts in manufacturing applications is discussed in Section A 4.0.

  6. Surface-selective laser sintering of thermolabile polymer particles using water as heating sensitizer

    Energy Technology Data Exchange (ETDEWEB)

    Antonov, E N; Krotova, L I; Minaev, N V; Minaeva, S A; Mironov, A V; Popov, V K [Institute on Laser and Information Technologies of the Russian Academy of Sciencies, Troitsk, Moscow (Russian Federation); Bagratashvili, V N [Department of Chemistry, M.V. Lomonosov Moscow State University, Moscow (Russian Federation)

    2015-11-30

    We report the implementation of a novel scheme for surface-selective laser sintering (SSLS) of polymer particles, based on using water as a sensitizer of laser heating and sintering of particles as well as laser radiation at a wavelength of 1.94 μm, corresponding to the strong absorption band of water. A method of sintering powders of poly(lactide-co-glycolide), a hydrophobic bioresorbable polymer, after modifying its surface with an aqueous solution of hyaluronic acid is developed. The sintering thresholds for wetted polymer are by 3 – 4 times lower than those for sintering in air. The presence of water restricts the temperature of the heated polymer, preventing its thermal destruction. Polymer matrices with a developed porous structure are obtained. The proposed SSLS method can be applied to produce bioresorbable polymer matrices for tissue engineering. (interaction of laser radiation with matter. laser plasma)

  7. A novel method based on selective laser sintering for preparing high-performance carbon fibres/polyamide12/epoxy ternary composites.

    Science.gov (United States)

    Zhu, Wei; Yan, Chunze; Shi, Yunsong; Wen, Shifeng; Liu, Jie; Wei, Qingsong; Shi, Yusheng

    2016-09-21

    A novel method based on selective laser sintering (SLS) process is proposed for the first time to prepare complex and high-performance carbon fibres/polyamide12/epoxy (CF/PA12/EP) ternary composites. The procedures are briefly described as follows: prepare polyamide12 (PA12) coated carbon fibre (CF) composite powder; build porous green parts by SLS; infiltrate the green parts with high-performance thermosetting epoxy (EP) resin; and finally cure the resin at high temperature. The obtained composites are a ternary composite system consisting of the matrix of novolac EP resin, the reinforcement of CFs and the transition thin layer of PA12 with a thickness of 595 nm. The SEM images and micro-CT analysis prove that the ternary system is a three-dimensional co-continuous structure and the reinforcement of CFs are well dispersed in the matrix of EP with the volume fraction of 31%. Mechanical tests show that the composites fabricated by this method yield an ultimate tensile strength of 101.03 MPa and a flexural strength of 153.43 MPa, which are higher than those of most of the previously reported SLS materials. Therefore, the process proposed in this paper shows great potential for manufacturing complex, lightweight and high-performance CF reinforced composite components in aerospace, automotive industries and other areas.

  8. A novel method based on selective laser sintering for preparing high-performance carbon fibres/polyamide12/epoxy ternary composites

    Science.gov (United States)

    Zhu, Wei; Yan, Chunze; Shi, Yunsong; Wen, Shifeng; Liu, Jie; Wei, Qingsong; Shi, Yusheng

    2016-09-01

    A novel method based on selective laser sintering (SLS) process is proposed for the first time to prepare complex and high-performance carbon fibres/polyamide12/epoxy (CF/PA12/EP) ternary composites. The procedures are briefly described as follows: prepare polyamide12 (PA12) coated carbon fibre (CF) composite powder; build porous green parts by SLS; infiltrate the green parts with high-performance thermosetting epoxy (EP) resin; and finally cure the resin at high temperature. The obtained composites are a ternary composite system consisting of the matrix of novolac EP resin, the reinforcement of CFs and the transition thin layer of PA12 with a thickness of 595 nm. The SEM images and micro-CT analysis prove that the ternary system is a three-dimensional co-continuous structure and the reinforcement of CFs are well dispersed in the matrix of EP with the volume fraction of 31%. Mechanical tests show that the composites fabricated by this method yield an ultimate tensile strength of 101.03 MPa and a flexural strength of 153.43 MPa, which are higher than those of most of the previously reported SLS materials. Therefore, the process proposed in this paper shows great potential for manufacturing complex, lightweight and high-performance CF reinforced composite components in aerospace, automotive industries and other areas.

  9. A novel method based on selective laser sintering for preparing high-performance carbon fibres/polyamide12/epoxy ternary composites

    Science.gov (United States)

    Zhu, Wei; Yan, Chunze; Shi, Yunsong; Wen, Shifeng; Liu, Jie; Wei, Qingsong; Shi, Yusheng

    2016-01-01

    A novel method based on selective laser sintering (SLS) process is proposed for the first time to prepare complex and high-performance carbon fibres/polyamide12/epoxy (CF/PA12/EP) ternary composites. The procedures are briefly described as follows: prepare polyamide12 (PA12) coated carbon fibre (CF) composite powder; build porous green parts by SLS; infiltrate the green parts with high-performance thermosetting epoxy (EP) resin; and finally cure the resin at high temperature. The obtained composites are a ternary composite system consisting of the matrix of novolac EP resin, the reinforcement of CFs and the transition thin layer of PA12 with a thickness of 595 nm. The SEM images and micro-CT analysis prove that the ternary system is a three-dimensional co-continuous structure and the reinforcement of CFs are well dispersed in the matrix of EP with the volume fraction of 31%. Mechanical tests show that the composites fabricated by this method yield an ultimate tensile strength of 101.03 MPa and a flexural strength of 153.43 MPa, which are higher than those of most of the previously reported SLS materials. Therefore, the process proposed in this paper shows great potential for manufacturing complex, lightweight and high-performance CF reinforced composite components in aerospace, automotive industries and other areas. PMID:27650254

  10. Mechanical Properties of Laser-Sintered-Nylon Diamond Lattices

    Science.gov (United States)

    Neff, Clayton

    Additive manufacturing offers a manufacturing technique to produce complex geometry prototypes at a rapid pace and low cost. These advantages advocate additive manufacturing for the design and production of cellular structures. Cellular structures are interesting because they contain a large amount of porosity (void space of air) to manifest a lightweight structure. Designs of cellular structures generate a periodic pattern; often of complex geometry, called a lattice. There has been a significant amount of research to maximize specific stiffness of lattice structures but little to evaluate low-stiffness lattices. Low-stiffness structures benefit energy absorbance through bending of the lattice. This research seeks to assess diamond lattices as low stiffness, bending structures. The research involves PA2200 (Nylon 12) laser sintered diamond lattices with experimental compression testing and direct FEA model comparison. A correction factor is applied for a design offset of laser sintered lattices. Once applied, the experimental and FEA data agree in validating the diamond lattice as a bending-dominated structure. Diamond lattices show a 4th order relationship between stiffness and parameters of thickness and unit cell length. For density, stiffness maintains a 2nd order relationship, as predicted by bending dominated structures. The resulting stiffness can be tuned over a stiffness range of four orders of magnitude. Further research shows the results for modifying the diamond lattice and scaling stiffness and density using other materials (like metals) to expand the range of stiffness and compare diamond lattices on material property charts. Lastly, the effective Poisson's ratio varies from 0.5 to 0.4 depending on the (t/L) ratio.

  11. Defectoscopy of direct laser sintered metals by low transmission ultrasonic frequencies

    Directory of Open Access Journals (Sweden)

    Ebersold Zoran

    2012-01-01

    Full Text Available This paper focuses on the improvement of ultrasonic defectoscopy used for machine elements produced by direct laser metal sintering. The direct laser metal sintering process introduces the mixed metal powder and performs its subsequent laser consolidation in a single production step. Mechanical elements manufactured by laser sintering often contain many hollow cells due to weight reduction. The popular pulse echo defectoscopy method employing very high frequencies of several GHz is not successful on these samples. The aim of this paper is to present quadraphonic transmission ultrasound defectoscopy which uses low range frequencies of few tens of kHz. Therefore, the advantage of this method is that it enables defectoscopy for honeycombed materials manufactured by direct laser sintering. This paper presents the results of testing performed on AlSi12 sample. [Projekat Ministarstva nauke Republike Srbije, br. OI 172057

  12. Monitoring of temperature profiles and surface morphologies during laser sintering of alumina ceramics

    Directory of Open Access Journals (Sweden)

    Bin Qian

    2014-06-01

    Full Text Available Additive manufacturing of alumina by laser is a delicate process and small changes of processing parameters might cause less controlled and understood consequences. The real-time monitoring of temperature profiles, spectrum profiles and surface morphologies were evaluated in off-axial set-up for controlling the laser sintering of alumina ceramics. The real-time spectrometer and pyrometer were used for rapid monitoring of the thermal stability during the laser sintering process. An active illumination imaging system successfully recorded the high temperature melt pool and surrounding area simultaneously. The captured images also showed how the defects form and progress during the laser sintering process. All of these real-time monitoring methods have shown a great potential for on-line quality control during laser sintering of ceramics.

  13. Preparation of Mo/Cu composites by SLS method and its post-treatment techniques

    Institute of Scientific and Technical Information of China (English)

    LIU Bin; CHENG Jun; BAI Pei-kang; WANG Jian-hong

    2006-01-01

    A multi-component polymer-coated molybdenum powder was chosen for selective laser sintering(SLS). The powder was prepared by coating polymer on Mo particles and frozen by grinding techniques. The laser sintering activities and sound densification response were obtained by optimizing the process parameters. The post-treatment process of SLS samples was developed, which was high temperature sintering Mo framework combined with Cu impregnation. Then, the Mo/Cu composites are gained. The microstructure evolution of post-treatment samples was investigated by scanning electron microscopy. Mo grains frequently string together. The microstructural characterization of Mo/Cu composites is homogeneous compound structure of adhesive phase Cu linked with Mo grains. There is little ellipsoidal Mo grains singly existing around Cu phase. Between Mo grains and Cu zone, there is a medium changing zone with width of 10-20 nm. Post-treatment mechanism is Mo framework sintering of solid phase and Cu impregnation of melting/solidification. The mechanical and thermal properties concluding tensile strength, elastic modulus, elongation and linear expansion of Mo/Cu composites were studied.

  14. Influence of phosphorus element on direct laser sintering of multicomponent Cu-based metal powder

    Science.gov (United States)

    Gu, D. D.; Shen, Y. F.

    2006-12-01

    This article presents a detailed investigation on the influence of the phosphorus element upon the laser sintering of a multicomponent Cu-based metal powder system consisting of Cu, Cu-10Sn, and Cu-8.4P. Powder systems containing 0, 10, 15, and 20 wt pct CuP were sintered in atmosphere at room temperature using the following optimal processing parameters: laser power of 350 W, scan speed of 0.04 m/s, scan line spacing of 0.15 mm, and layer thickness of 0.25 mm. It was found that the relative density of the sintered sample with 15 wt pct CuP increased by 24,4 pct as compared with the sample without phosphorus addition. A further increase in the CuP content (≥20 wt pct), however, resulted in a poor densification with a serious delamination. The exact metallurgical roles of the phosphorus element in the laser sintering process were addressed as follows. First, the phosphorus could prevent the sintering system from oxidation by forming CuPO3, thereby improving the wetting characteristics and the sintering kinetics. Second, the phosphorus could decrease the surface tension of molten materials, leading to a successive transition from highly discontinuous sintered tracks to fairly coherent ones with increasing the phosphorus content. Third, the phosphorus could lower the melt viscosity, thereby improving the microstructural homogeneity of the laser-sintered samples.

  15. Selective Laser Sintering And Melting Of Pristine Titanium And Titanium Ti6Al4V Alloy Powders And Selection Of Chemical Environment For Etching Of Such Materials

    Directory of Open Access Journals (Sweden)

    Dobrzański L.A.

    2015-09-01

    Full Text Available The aim of the investigations described in this article is to present a selective laser sintering and melting technology to fabricate metallic scaffolds made of pristine titanium and titanium Ti6Al4V alloy powders. Titanium scaffolds with different properties and structure were manufactured with this technique using appropriate conditions, notably laser power and laser beam size. The purpose of such elements is to replace the missing pieces of bones, mainly cranial and facial bones in the implantation treatment process. All the samples for the investigations were designed in CAD/CAM (3D MARCARM ENGINEERING AutoFab (Software for Manufacturing Applications software suitably integrated with an SLS/SLM system. Cube-shaped test samples dimensioned 10×10×10 mm were designed for the investigations using a hexagon-shaped base cell. The so designed 3D models were transferred to the machine software and the actual rapid manufacturing process was commenced. The samples produced according to the laser sintering technology were subjected to chemical processing consisting of etching the scaffolds’ surface in different chemical mediums. Etching was carried out to remove the loosely bound powder from the surface of scaffolds, which might detach from their surface during implantation treatment and travel elsewhere in an organism. The scaffolds created were subjected to micro- and spectroscopic examinations

  16. New Polymer Materials for the Laser Sintering Process: Polypropylene and Others

    Science.gov (United States)

    Wegner, Andreas

    Laser sintering of polymers gets more and more importance for small series production. However, there is only a little number of materials available for the process. In most cases parts are build up using polyamide 12 or polyamide 11. Reasons for that are high prices, a restricted availability, poor mechanical part properties or an insufficient understanding of the processing of other materials. These problems result from the complex processing conditions in laser sintering with high requirements on the material's characteristics. Within this area, at the chair for manufacturing technology fundamental knowledge was established. Aim of the presented study was to qualify different polymers for the laser sintering process. Polyethylene, polypropylene, polyamide 6, polyoxymethylene as well as polybutylene terephthalate were analyzed. Within the study problems of qualifying new materials are discussed using some examples. Furthermore, the processing conditions as well as mechanical properties of a new polypropylene compound are shown considering also different laser sintering machines.

  17. Mechanism of Coated Sand Mold(Core) Hardened by Selective Laser Sintering%选择性激光烧结覆膜砂铸型(芯)的固化机理

    Institute of Scientific and Technical Information of China (English)

    樊自田; 黄乃瑜

    2001-01-01

    分析了激光束扫描烧结的物理模型和覆膜砂受热固化的特点,研究了选择性激光烧结(SLS)覆膜砂铸型(芯)的成型条件、固化机理,以及SLS覆膜砂铸型(芯)的固化特点.介绍了用SLS法快速成形覆膜砂铸型、浇注铸件的工艺过程和实例.%The forming conditions, hardened mechanism and characteristics of coated sand mold (core)by selective laser sintering(SLS)are investigated through analyzing the physical mold and the hardened property of coated sand by SLS are also introduced.

  18. Influence of laser power on tensile properties and material characteristics of laser-sintered UHMWPE

    Directory of Open Access Journals (Sweden)

    Khalil Yas

    2016-01-01

    Full Text Available Ultra High Molecular Weight Polyethylene (UHMWPE has excellent properties, such as high mechanical performance, low friction, high wear and chemical resistance but so far there has been limited use in additive manufacturing (AM. Laser sintering of polymers is one of the most promising AM technologies due to its ability to produce complex geometries with accurate dimensions and good mechanical properties. Consequently, this study investigates the influence of laser power on physical and mechanical properties of UHMWPE parts produced by laser sintering. In particular mechanical properties, such as Ultimate Tensile Strength (UTS, Young’s Modulus and elongation at break were evaluated alongside relative density, dilation and shrinkage. Finally, the fracture surface of the tensile test specimens was examined by electron microscopy. Results show that within a laser power range of 6–12 W there appears to be an optimum where tensile strength and relative density reach a maximum, dilation is minimised and where elongation increases with laser power. UTS up to 2.42 MPa, modulus up to 72.6 MPa and elongation at break up to 51.4% were observed. Relative density and part dimensions are also influenced by laser power.

  19. Minimum energy of silver and copper nanoparticles for laser sintering (Conference Presentation)

    Science.gov (United States)

    Lee, Changmin; Hahn, Jae W.

    2016-09-01

    The electronics fabrication without using conventional deposition and photolithography has attracted an intense interest in the modern technology. The direct metal pattering based on the laser local sintering of nano ink is one of the alternative manufacturing methods. In this sintering process, some researchers have shown the mechanism of the heating particle. In this paper, we discuss the theoretical analysis of sintering process about silver and copper nanoparticles. For analyzing the sintering process, we use Shi's model to calculating the melting temperature and surface melting temperature with variation of the particle size. The absorption cross section with respect to wavelength of laser and particle size is calculated by Mie theory. From the results, we suggest the minimum energy per unit area of laser with respect to particle size and wavelength of the laser for the sintering process. These results suggest that the longer the wavelength of the laser, the higher minimum energy for sintering process in copper case. In the silver case, the wavelength of the laser has to be close to 350 nm which is near to the surface plasmon resonance frequency of the silver for minimum energy per unit area.

  20. Effects of laser energy density on forming accuracy and tensile strength of selective laser sintering resin coated sands

    Institute of Scientific and Technical Information of China (English)

    Xu Zhifeng; Liang Pei; Yang Wei; Li Sisi; Cai Changchun

    2014-01-01

    Baozhu sand particles with size between 75 μm and 150 μm were coated by resin with the ratio of 1.5 wt.% of sands. Laser sintering experiments were carried out to investigate the effects of laser energy density (E =P/v), with different laser power (P) and scanning velocity (v), on the dimensional accuracy and tensile strength of sintered parts. The experimental results indicate that with the constant scanning velocity, the tensile strength of sintered samples increases with an increase in laser energy density; while the dimensional accuracy apparently decreases when the laser energy density is larger than 0.032 J·mm-2. When the laser energy density is 0.024 J·mm-2, the tensile strength shows no obvious change; but when the laser energy density is larger than 0.024 J·mm-2, the sample strength is featured by the initial increase and subsequent decrease with simultaneous increase of both laser power and scanning velocity. In this study, the optimal energy density range for laser sintering is 0.024-0.032 J·mm-2. Moreover, samples with the best tensile strength and dimensional accuracy can be obtained whenP = 30-40 W andv = 1.5-2.0 m·s-1. Using the optimized laser energy density, laser power and scanning speed, a complex coated sand mould with clear contour and excelent forming accuracy has been successfuly fabricated.

  1. Process Conditions of Forming the Surface Layer of Aluminum Powder Product by Layer-by-layer Laser Sintering

    Science.gov (United States)

    Saprykina, N. A.; Saprykin, A. A.; Ibragimov, E. A.; Arkhipova, D. A.

    2016-07-01

    The paper presents data on state of the art in selective laser sintering of products. Layer-by-layer sintering is shown to be a future-oriented technology, making it possible to synthesize products of metal powder materials. Factors, influencing the quality of a sintered product, are revealed in the paper. It presents outcomes of experiments, focused on the dependence of surface layer thickness of sintered aluminum powder PA-4 on laser processing conditions. Basic factors, influencing the quality of a sintered surface layer include laser power, speeds of scanning and moving the laser beam on the layer of powder. Thickness of the sintered layer varies from 0.74 to 1.55 mm, as the result of changing the laser processing conditions.

  2. Producing metal parts with selective laser sintering/hot isostatic pressing

    Science.gov (United States)

    Das, Suman; Wohlert, Martin; Beaman, Joseph J.; Bourell, David L.

    1998-12-01

    Selective laser sintering/hot isostatic pressing is a hybrid direct laser fabrication method that combines the strengths of both processes. Selective laser sintering can produce complexly shaped metal components with an integral, gas-impermeable skin. These components can then be directly post-processed to full density by containerless hot isostatic pressing. The use of the hybrid fabrication method, envisioned as a rapid, low-cost replacement for conventional metal-can hot isostatic pressing, is currently being studied for alloy 625 and Ti-6Al-4V alloys. The micro-structure and mechanical properties of selective-laser-sintering processed and hot isostatically pressed post-processed material compare well with those of conventionally processed material.

  3. Evaluating the effect of increasing ceramic content on the mechanical properties, material microstructure and degradation of selective laser sintered polycaprolactone/β-tricalcium phosphate materials.

    Science.gov (United States)

    Doyle, Heather; Lohfeld, Stefan; McHugh, Peter

    2015-08-01

    Orthopaedic scaffold materials were fabricated from polycaprolactone (PCL) and composite PCL-β-tricalcium phosphate (PCL/β-TCP) powders using selective laser sintering (SLS). Incorporating β-TCP particles is desirable to promote osteogenesis. The effects of increasing β-TCP content on the material's mechanical properties and microstructure were evaluated. The wt% of β-TCP and PCL particle sizes were found to influence material microstructure and mechanical properties, with increasing ceramic content causing a small but significant increase in stiffness but significant reductions in strength. Degradation of materials was achieved using accelerated ageing methods. The influence of β-TCP content on degradation at 7 weeks was evaluated through changes in mechanical properties and microstructure, and the ceramic particles were found to reduce elastic modulus and increase strength. The results of this study highlight the influence of ceramic content on mechanical properties and degradation behaviour of PCL/β-TCP SLS materials, and indicate that these changes must be considered in the design of scaffolds for critical-sized defects.

  4. Evaluation of marginal/internal fit of chrome-cobalt crowns: Direct laser metal sintering versus computer-aided design and computer-aided manufacturing.

    Science.gov (United States)

    Gunsoy, S; Ulusoy, M

    2016-01-01

    The purpose of this study was to evaluate the internal and marginal fit of chrome cobalt (Co-Cr) crowns were fabricated with laser sintering, computer-aided design (CAD) and computer-aided manufacturing, and conventional methods. Polyamide master and working models were designed and fabricated. The models were initially designed with a software application for three-dimensional (3D) CAD (Maya, Autodesk Inc.). All models were fabricated models were produced by a 3D printer (EOSINT P380 SLS, EOS). 128 1-unit Co-Cr fixed dental prostheses were fabricated with four different techniques: Conventional lost wax method, milled wax with lost-wax method (MWLW), direct laser metal sintering (DLMS), and milled Co-Cr (MCo-Cr). The cement film thickness of the marginal and internal gaps was measured by an observer using a stereomicroscope after taking digital photos in ×24. Best fit rates according to mean and standard deviations of all measurements was in DLMS both in premolar (65.84) and molar (58.38) models in μm. A significant difference was found DLMS and the rest of fabrication techniques (P 0.05). DMLS was best fitting fabrication techniques for single crown based on the results.The best fit was found in marginal; the larger gap was found in occlusal.All groups were within the clinically acceptable misfit range.

  5. Laser-Induced Reductive Sintering of Nickel Oxide Nanoparticles under Ambient Conditions

    KAUST Repository

    Paeng, Dongwoo

    2015-03-19

    © 2015 American Chemical Society. This work is concerned with the kinetics of laser-induced reductive sintering of nonstoichiometric crystalline nickel oxide (NiO) nanoparticles (NPs) under ambient conditions. The mechanism of photophysical reductive sintering upon irradiation using a 514.5 nm continuous-wave (CW) laser on NiO NP thin films has been studied through modulating the laser power density and illumination time. Protons produced due to high-temperature decomposition of the solvent present in the NiO NP ink, oxygen vacancies in the NiO NPs, and electronic excitation in the NiO NPs by laser irradiation all affect the early stage of the reductive sintering process. Once NiO NPs are reduced by laser irradiation to Ni, they begin to coalesce, forming a conducting material. In situ optical and electrical measurements during the reductive sintering process take advantage of the distinct differences between the oxide and the metallic phases to monitor the transient evolution of the process. We observe four regimes: oxidation, reduction, sintering, and reoxidation. A characteristic time scale is assigned to each regime.

  6. Swiss Light Source SLS

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1999-09-01

    The Paul Scherrer Institute has begun work on the implementation of the Swiss Synchrotron Light Source (SLS). The construction of this facility, which will have international scope, is intended to provide a national focus for co-operation between various disciplines and for research in material sciences. Although basic research in physics and chemistry, biology, medicine and environmental sciences would seem to be in the foreground, industrial users also have an interest in the SLS. At present, this mainly centres on investigations into the structure of biological and chemical molecules, the use of high-performance methods of analysis, and the manufacture and investigation of microstructures. SLS is planned to be taken into service with an initial experimental installation by the middle of 2001. In this brochure an overview is presented on the main characteristics of the SLS facility and on its significance as a tool for interdisciplinary research.

  7. Micromechanical finite-element modeling and experimental characterization of the compressive mechanical properties of polycaprolactone-hydroxyapatite composite scaffolds prepared by selective laser sintering for bone tissue engineering.

    Science.gov (United States)

    Eshraghi, Shaun; Das, Suman

    2012-08-01

    Bioresorbable scaffolds with mechanical properties suitable for bone tissue engineering were fabricated from polycaprolactone (PCL) and hydroxyapatite (HA) by selective laser sintering (SLS) and modeled by finite-element analysis (FEA). Both solid gage parts and scaffolds having 1-D, 2-D and 3-D orthogonal, periodic porous architectures were made with 0, 10, 20 and 30 vol.% HA. PCL:HA scaffolds manufactured by SLS had nearly full density (99%) in the designed solid regions and had excellent geometric and dimensional control. Through optimization of the SLS process, the compressive moduli for our solid gage parts and scaffolds are the highest reported in the literature for additive manufacturing. The compressive moduli of solid gage parts were 299.3, 311.2, 415.5 and 498.3 MPa for PCL:HA loading at 100:0, 90:10, 80:20 and 70:30, respectively. The compressive effective stiffness tended to increase as the loading of HA was increased and the designed porosity was lowered. In the case of the most 3-D porous scaffold, the compressive modulus more than doubled from 14.9 to 36.2 MPa when changing the material from 100:0 to 70:30 PCL:HA. A micromechanical FEA model was developed to investigate the reinforcement effect of HA loading on the compressive modulus of the bulk material. Using a first-principles based approach, the random distribution of HA particles in a solidified PCL matrix was modeled for any HA loading to predict the bulk mechanical properties of the composites. The bulk mechanical properties were also used for FEA of the scaffold geometries. The results of the FEA were found to be in good agreement with experimental mechanical testing. The development of patient- and site-specific composite tissue-engineering constructs with tailored properties can be seen as a direct extension of this work on computational design, a priori modeling of mechanical properties and direct digital manufacturing.

  8. Experimental Study on Laser Sintering and Forming of Salt/PS Mixed Powder%盐/PS混合粉末激光烧结成型实验研究

    Institute of Scientific and Technical Information of China (English)

    李坤淑

    2014-01-01

    本文针对盐雕工艺品个性化需求及现有模铸方法成本高、周期长等弊端,提出激光烧结快速成型盐雕的工艺方法,对盐/PS混合粉末进行了选择性激光烧结工艺实验研究,给出了盐/PS粉末组分及工艺参数对烧结成型收缩率的影响规律,微观形态观察表明,激光烧结使得PS粉末熔化实现对盐粉颗粒的包裹并粘结成型,并给出了能够实现良好烧结成型的材料配比,为盐雕工艺品个性化制造提供了一条可行的工艺途径。%Aiming at meeting salt carving crafts’ personalized demands and avoiding disadvantages of long periodic and high-cost die casting methods, this paper proposed a process for fabricating the salt carving crafts by Selective La_ser Sintering( SLS) rapid prototyping, and carried out SLS process experimental studies on salt/PS mixed powder, then the influencing laws of salt/PS powder’s composition and process parameters on the sintering shrinkage were given. The observation of microstructure morphology showed that the salt particles were packed with melting PS powder after sin_tered by laser scanning and the bond of mixed powder could be achieved. Then the materials’ ratio of Salt powder to PS powder that could realize sintering well was given and a practicable process for personalized manufacture of salt carving crafts was suggested.

  9. Early human bone response to laser metal sintering surface topography: a histologic report.

    Science.gov (United States)

    Mangano, Carlo; Piattelli, Adriano; d'Avila, Susana; Iezzi, Giovanna; Mangano, Francesco; Onuma, Tatiana; Shibli, Jamil Awad

    2010-01-01

    This histologic report evaluated the early human bone response to a direct laser metal sintering implant surface retrieved after a short period of healing. A selective laser sintering procedure using a Ti-6Al-4V alloy powder with a particle size of 25-45 microm prepared this surface topography. One experimental microimplant was inserted into the anterior mandible of a patient during conventional implant surgery of the jaw. The microimplant and surrounding tissues were removed after 2 months of unloaded healing and were prepared for histomorphometric analysis. Histologically, the peri-implant bone appeared in close contact with the implant surface, whereas marrow spaces could be detected in other areas along with prominently stained cement lines. The mean of bone-to-implant contact was 69.51%. The results of this histologic report suggest that the laser metal sintering surface could be a promising alternative to conventional implant surface topographies.

  10. Laser Ceramics Sintering by Millimeter-Wave Heating

    Science.gov (United States)

    Egorov, S. V.; Bykov, Yu. V.; Eremeev, A. G.; Sorokin, A. A.

    2014-01-01

    Prospects for using microwave radiation to sinter optically transparent ceramics are stipulated by the absence of the heaters and screens contaminating the sintered material and the presence of the inverse temperature distribution in the product, which allows one to fabricate maximum-density ceramics. In this work, we present the results of studying the process of producing optically transparent Yb:YAG and Yb:(LaY)2O3 ceramics when the samples are sintered in the chamber of a gyrotron complex operated at a frequency of 24 GHz. The various-composition samples were manufactured by compaction of a mixture of commercially available powders (Yb:YAG ceramics) and the powders prepared by the self-propagating high-temperature synthesis (Yb:(LaY)2O3 ceramics). The sintering temperatures were varied in the interval 1700-1900°C, the sintering time was varied from 2 to 20 h, and the residual-air pressure in the working chamber was 10 Pa. Lasing was obtained for the samples of both compositions.

  11. Effect of al content on reaction laser sintering of Ni-Al powder

    Directory of Open Access Journals (Sweden)

    Qin L.

    2008-01-01

    Full Text Available Laser reactive sintering, i.e., laser-induced self-propagating reaction sintering synthesis was used for the preparation of nickel aluminide intermetallic compounds. The experimental parameters controlling the ignition step such as ignition time and adiabatic temperature were calculated as a function of initial stoichiometry. Al mole ratio in initial powder mixture was varied from 25% to 50% for controlling adiabatic temperature. The increase in Al powder content resulted in the rise in adiabatic temperature and the morphology change of nickel aluminide compounds from needle-like to blocky.

  12. Reduction of Injection Pressure for Thin Walled Molding using the Laser Metal Sintered Mold

    OpenAIRE

    米山, 猛; 内藤, 圭亮; 阿部, 諭; 宮丸, 充

    2010-01-01

    Using milling combined laser metal sintering, porous surface has been fabricated on the thin walled cavity closed by the surrounded thick cavity in the injection mold. Resin flows into the cavity of 2mm thick at first around the thin part and then flows into the thin cavity of 0.2mm thick with 11mm square by packing pressure. The packing pressure for filling the thin part was compared among laser metal sintered mold with or without porous surface, steel mold with or without porous block. The ...

  13. Selective Surface Sintering Using a Laser-Induced Breakdown Spectroscopy System

    Directory of Open Access Journals (Sweden)

    H. Jull

    2017-01-01

    Full Text Available Titanium metal injection molding allows creation of complex metal parts that are lightweight and biocompatible with reduced cost in comparison with machining titanium. Laser-induced breakdown spectroscopy (LIBS can be used to create plasma on the surface of a sample to analyze its elemental composition. Repetitive ablation on the same site has been shown to create differences from the original sample. This study investigates the potential of LIBS for selective surface sintering of injection-molded titanium metal. The temperature created throughout the LIBS process on the surface of the injection-molded titanium is high enough to fuse together the titanium particles. Using the ratio of the Ti II 282.81 nm and the C I 247.86 nm lines, the effectiveness of repetitive plasma formation to produce sintering can be monitored during the process. Energy-dispersive X-ray spectroscopy on the ablation craters confirms sintering through the reduction in carbon from 20.29 Wt.% to 2.13 Wt.%. Scanning electron microscope images confirm sintering. A conventional LIBS system, with a fixed distance, investigated laser parameters on injection-molded and injection-sintered titanium. To prove the feasibility of using this technique on a production line, a second LIBS system, with an autofocus and 3-axis translation stage, successfully sintered a sample with a nonplanar surface.

  14. Material Evaluation and Process Optimization of CNT-Coated Polymer Powders for Selective Laser Sintering

    Directory of Open Access Journals (Sweden)

    Shangqin Yuan

    2016-10-01

    Full Text Available Multi-walled carbon nanotubes (CNTs as nano-reinforcements were introduced to facilitate the laser sintering process and enhance the thermal and mechanical properties of polymeric composites. A dual experimental-theoretical method was proposed to evaluate the processability and predict the process parameters of newly developed CNT-coated polyamide 12 (CNTs/PA12 powders. The thermal conductivity, melt viscosity, phase transition and temperature-dependent density and heat capacity of PA12 and CNTs/PA12 powders were characterized for material evaluation. The composite powders exhibited improved heat conduction and heat absorption compared with virgin polymer powders, and the stable sintering range of composite powders was extended and found to be favourable for the sintering process. The microstructures of sintered composites revealed that the CNTs remained at the powder boundaries and formed network architectures, which instantaneously induced the significant enhancements in tensile strength, elongation at break and toughness without sacrificing tensile modulus.

  15. Improved efficiency of hybrid organic photovoltaics by pulsed laser sintering of silver nanowire network transparent electrode.

    Science.gov (United States)

    Spechler, Joshua A; Nagamatsu, Ken A; Sturm, James C; Arnold, Craig B

    2015-05-20

    In this Research Article, we demonstrate pulsed laser processing of a silver nanowire network transparent conductor on top of an otherwise complete solar cell. The macroscopic pulsed laser irradiation serves to sinter nanowire-nanowire junctions on the nanoscale, leading to a much more conductive electrode. We fabricate hybrid silicon/organic heterojunction photovoltaic devices, which have ITO-free, solution processed, and laser processed transparent electrodes. Furthermore, devices which have high resistive losses show up to a 35% increase in power conversion efficiency after laser processing. We perform this study over a range of laser fluences, and a range of nanowire area coverage to investigate the sintering mechanism of nanowires inside of a device stack. The increase in device performance is modeled using a simple photovoltaic diode approach and compares favorably to the experimental data.

  16. Nanoscale size dependence on pulsed laser sintering of hydroxyapatite/titanium particles on metal implants

    Science.gov (United States)

    Zhang, Martin Yi; Cheng, Gary J.

    2010-12-01

    Nanoscale size effects on pulsed laser coating of hydroxyapatite/titanium nanoparticles (nanoTi) on metal substrate is discussed in this article. Laser coating method has recently been developed to coat bioceramics material on Ti-6Al-4V substrate. Laser-coated bioceramics implants have several advantages due to the use of nanosized materials: strong interfacial bonding strength, good biocompatibility and potentially longer lifetime cycle. These advantages benefit from intrinsic properties of nanoparticles. Size effects on melting point, heat capacity, thermal, and electrical conductivities have been discussed. Multiphysics model is built to reveal the mechanism of laser coating process. Two submodules are included in the model: electromagnetic module to represent the laser-nanoparticle interactions and heat transfer module to simulate the heat conduction. Both simulation and experimental results showed that nanoTi, functioning as nanoheaters, effectively enhances the laser coating sinterability. For large nanoTi (>100 nm), sinterability enhancement mainly attributes to the stronger laser-particle interactions due to higher plasmon resonance; for small nanoparticles (<100 nm), not only stronger laser-nanoparticle interactions, reduction on melting point also contributes to sinterability enhancement.

  17. InGaAs/GaAs, strained-layer superlattice (SLS), junction photodetectors, LED's, injection LASER's and FET's for optelectronic IC applications

    Energy Technology Data Exchange (ETDEWEB)

    Zipperian, T.E.; Dawson, L.R.; Barnes, C.E.; Wiczer, J.J.; Osbourn, G.C.

    1984-01-01

    A set of optoelectronic devices including p/sup -/n junction photodetectors, emitters (both an LED and a stripe-geometry, injection LASER), and a gain device have been fabricated from In/sub 0/./sub 2/Ga/sub 0/./sub 8/As/GaAs strained-layer superlattice (SLS) material. The photodetectors have demonstrated a peak external quantum efficiency at zero volts reverse bias uncorrected for surface reflection) of 50% at 770nm and an optical absorption edge at 1050nm. Both the LED and injection LASER have peak, room temperature, emission wavelengths near 1020nm. The LASER exhibited cw, 77k operation at 976nm with a threshold current of 95mA, the first reported cw operation of an InGaAs/GaAs SLS LASER. Previously reported studies of prototype, double-gate, modulation-doped FETs (channel length = 2.5um) have demonstrated peak intrinsic transconductances of 120mS/mm at room temperature and 190mS/mm at 77K. These encouraging photodetector, LED, LASER, and FET results demonstrate that useful optical and electronic devices can be fabricated from mismatched materials and that the InGaAs/GaAs SLS system in an attractive candidate for integrated optoelectronic applications.

  18. Study on high temperature sintering processes of selective laser sintered Al2O3/ZrO2/TiC ceramics

    Directory of Open Access Journals (Sweden)

    Bai P.

    2009-01-01

    Full Text Available High temperature sintering processes of selective laser sintered Al2O3/ZrO2/TiC ceramics were studied. The effects of the sintering temperature and the sintering time on the relative density, strength and fracture toughness of Al2O3/ZrO2/TiC ceramics were investigated. The results showed that the sintering temperature and sintering time had a great effect on the relative density and the mechanical properties of Al2O3/ZrO2/TiC ceramics. The mechanical strength increased from 120MPa to 360MPa and KIC increased from 3.7 J/m2 to 6.9 J/m2 when the sintering temperature increased from 1400ºC to 1600ºC, however, the mechanical strength decreased rapidly from 370MPa to 330MPa and KIC decreased from 6.9 J/m2 to 6.1 J/m2 when the sintering time increased from 30min to 90min. Furthermore, the addition of TiC and ZrO2 in the Al2O3 matrix significantly improved mechanical strength and fracture toughness of the Al2O3 matrix ceramics.

  19. Investigation of Selective Laser Sintering of Zirconium Diboride Parts (PREPRINT)

    Science.gov (United States)

    2010-03-01

    cold isostatic pressing at a pressure of 40,000 Psi at room temperature. This was performed to reduce the porosity and the distance between particles to...layer when the next layer of powder is spread and compressed by the roller. Many approaches have been taken to solve this problem [28]. In the case of...successful parts underwent binder burnout, isostatic pressing and sintering. Binder burnout was carried

  20. Microstructure Evolution and Mechanical Properties Improvement in Liquid-Phase-Sintered Hydroxyapatite by Laser Sintering.

    Science.gov (United States)

    Duan, Songlin; Feng, Pei; Gao, Chengde; Xiao, Tao; Yu, Kun; Shuai, Cijun; Peng, Shuping

    2015-03-17

    CaO-Al₂O₃-SiO₂ (CAS) as a liquid phase was introduced into hydroxyapatite (HAp) to prepare bone scaffolds. The effects of the CAS content (1, 2, 3, 4 and 5 wt%) on microstructure and mechanical properties of HAp ceramics were investigated. The optimal compression strength, fracture toughness and Vickers hardness reached 22.22 MPa, 1.68 MPa·m(1/2) and 4.47 GPa when 3 wt% CAS was added, which were increased by 105%, 63% and 11% compared with those of HAp ceramics without CAS, respectively. The improvement of the mechanical properties was attributed to the improved densification, which was caused by the solid particle to rearrange during liquid phase sintering. Moreover, simulated body fluid (SBF) study indicated the HAp ceramics could maintain the mechanical properties and form a bone-like apatite layer when they were immersed in SBF. Cell culture was used to evaluate biocompatibility of the HAp ceramics. The results demonstrated MG-63 cells adhered and spread well.

  1. Microstructure Evolution and Mechanical Properties Improvement in Liquid-Phase-Sintered Hydroxyapatite by Laser Sintering

    Directory of Open Access Journals (Sweden)

    Songlin Duan

    2015-03-01

    Full Text Available CaO-Al2O3-SiO2 (CAS as a liquid phase was introduced into hydroxyapatite (HAp to prepare bone scaffolds. The effects of the CAS content (1, 2, 3, 4 and 5 wt% on microstructure and mechanical properties of HAp ceramics were investigated. The optimal compression strength, fracture toughness and Vickers hardness reached 22.22 MPa, 1.68 MPa·m1/2 and 4.47 GPa when 3 wt% CAS was added, which were increased by 105%, 63% and 11% compared with those of HAp ceramics without CAS, respectively. The improvement of the mechanical properties was attributed to the improved densification, which was caused by the solid particle to rearrange during liquid phase sintering. Moreover, simulated body fluid (SBF study indicated the HAp ceramics could maintain the mechanical properties and form a bone-like apatite layer when they were immersed in SBF. Cell culture was used to evaluate biocompatibility of the HAp ceramics. The results demonstrated MG-63 cells adhered and spread well.

  2. Functionalization of polymer powders for SLS-processes using an atmospheric plasma jet in a fluidized bed reactor

    Energy Technology Data Exchange (ETDEWEB)

    Sachs, Marius; Schmitt, Adeliene; Schmidt, Jochen; Peukert, Wolfgang; Wirth, Karl-Ernst [Institute of Particle Technology, Friedrich-Alexander-University Erlangen-Nuremberg (Germany)

    2015-05-22

    Recently additive manufacturing processes such as selective laser sintering (SLS) of polymers have gained more importance for industrial applications [1]. Tailor-made modification of polymers is essential in order to make these processes more efficient and to cover the industrial demands. The so far used polymer materials show weak performance regarding the mechanical stability of processed parts. To overcome this limitation, a new route to functionalize the surface of commercially available polymer particles (PA12; PE-HD; PP) using an atmospheric plasma jet in combination with a fluidized bed reactor has been investigated. Consequently, an improvement of adhesion and wettability [2] of the polymer surface without restraining the bulk properties of the powder is achieved. The atmospheric plasma jet process can provide reactive species at moderate temperatures which are suitable for polymer material. The functionalization of the polymer powders improves the quality of the devices build in a SLS-process.

  3. Residual stress in TI6AL4V objects produced by direct metal laser sintering

    Directory of Open Access Journals (Sweden)

    Van Zyl, Ian

    2016-12-01

    Full Text Available Direct Metal Laser Sintering produces 3D objects using a layer-by- layer method in which powder is deposited in thin layers. Laser beam scans over the powder fusing powder particles as well as the previous layer. High-concentration of laser energy input leads to high thermal gradients which induce residual stress within the as- built parts. Ti6Al4V (ELI samples have been manufactured by EOSINT M280 system at prescribed by EOS process-parameters. Residual stresses were measured by XRD method. Microstructure, values and directions of principal stresses inTi6Al4V DMLS samples were analysed.

  4. Selective laser sintering of polymer-coated Al2O3/ZrO2/TiC ceramic powder

    Institute of Scientific and Technical Information of China (English)

    BAI Pei-kang; CHENG Jun; LIU Bin

    2005-01-01

    A type of polymer-coated Al2O3/ZrO2/TiC ceramic powder was prepared. The laser sintering mechanism of polymer-coated Al2 O3/ZrO2/TiC powder was investigated by studying the dynamic laser sintering process.It is found that the mechanism is viscous flow when the sintering temperature is between 80 ℃ and 120 ℃, and it is melting/solidification when the temperature is above 120 ℃. The process parameters of selective laser sintering were optimized by using ortho-design method. The results show that the optimal parameters include laser power of 14 W,scanning velocity of 1 400 mm/s, preheating temperature of 50 ℃ and powder depth of 0.15 mm. A two-step posttreatment process is adopted to improve the mechanical properties of laser sintered part, which includes polymer debinding and high temperature sintering. After vacuum sintering for 2 h at 1 650 ℃, the bending strength and fracture toughness of Al2O3/ZrO2/TiC ceramic part reach 358 Mpa and 6.9 Mpa · m1/2 , respectively.

  5. Nanoalloy Printed and Pulse-Laser Sintered Flexible Sensor Devices with Enhanced Stability and Materials Compatibility

    Energy Technology Data Exchange (ETDEWEB)

    Zhao, Wei; Rovore, Thomas; Weerawarne, Darshana; Osterhoudt, Gavin; Kang, Ning; Joseph, Pharrah; Luo, Jin; Shim, Bonggu; Poliks, Mark; Zhong, Chuan-Jian

    2015-06-02

    While conformal and wearable devices have become one of the most desired formats for printable electronics, it is challenging to establish a scalable process that produces stable conductive patterns but also uses substrates compatible with widely available wearable materials. Here, we describe findings of an investigation of a nanoalloy ink printed and pulsed laser sintered conductive patterns as flexible functional devices with enhanced stability and materials compatibility. While nanoparticle inks are desired for printable electronics, almost all existing nanoparticle inks are based on single-metal component, which, as an electronic element, is limited by its inherent stabilities of the metal such as propensity of metal oxidation and mobility of metal ions, especially in sintering processes. The work here has demonstrated the first example in exploiting plasmonic coupling of nanoalloys and pulsed-laser energy with controllable thermal penetration. The experimental and theoretical results have revealed clear correlation between the pulsed laser parameters and the nanoalloy structural characteristics. The superior performance of the resulting flexible sensor device, upon imparting nanostructured sensing materials, for detecting volatile organic compounds has significant implications to developing stable and wearable sensors for monitoring environmental pollutants and breath biomarkers. This simple “nanoalloy printing 'laser sintering' nanostructure printing” process is entirely general to many different sensor devices and nanostructured sensing materials, enabling the ability to easily construct sophisticated sensor array.

  6. Fast femtosecond laser ablation for efficient cutting of sintered alumina substrates

    Science.gov (United States)

    Oosterbeek, Reece N.; Ward, Thomas; Ashforth, Simon; Bodley, Owen; Rodda, Andrew E.; Simpson, M. Cather

    2016-09-01

    Fast, accurate cutting of technical ceramics is a significant technological challenge because of these materials' typical high mechanical strength and thermal resistance. Femtosecond pulsed lasers offer significant promise for meeting this challenge. Femtosecond pulses can machine nearly any material with small kerf and little to no collateral damage to the surrounding material. The main drawback to femtosecond laser machining of ceramics is slow processing speed. In this work we report on the improvement of femtosecond laser cutting of sintered alumina substrates through optimisation of laser processing parameters. The femtosecond laser ablation thresholds for sintered alumina were measured using the diagonal scan method. Incubation effects were found to fit a defect accumulation model, with Fth,1=6.0 J/cm2 (±0.3) and Fth,∞=2.5 J/cm2 (±0.2). The focal length and depth, laser power, number of passes, and material translation speed were optimised for ablation speed and high quality. Optimal conditions of 500 mW power, 100 mm focal length, 2000 μm/s material translation speed, with 14 passes, produced complete cutting of the alumina substrate at an overall processing speed of 143 μm/s - more than 4 times faster than the maximum reported overall processing speed previously achieved by Wang et al. [1]. This process significantly increases processing speeds of alumina substrates, thereby reducing costs, making femtosecond laser machining a more viable option for industrial users.

  7. In vitro cell-biological performance and structural characterization of selective laser sintered and plasma surface functionalized polycaprolactone scaffolds for bone regeneration

    Energy Technology Data Exchange (ETDEWEB)

    Van Bael, Simon, E-mail: simon.vanbael@mech.kuleuven.be [Department of Mechanical Engineering, Division of Production Engineering, Machine Design and Automation, Katholieke Universiteit Leuven, Celestijnenlaan 300b, 3001 Leuven (Belgium); Department of Mechanical Engineering, Division of Biomechanics and Engineering Design, Katholieke Universiteit Leuven, Celestijnenlaan 300c, bus 2419, 3001 Heverlee (Belgium); Prometheus, Division of Skeletal Tissue Engineering, Katholieke Universiteit Leuven, O and N 1, Herestraat 49, bus 813, 3000 Leuven (Belgium); Desmet, Tim [Polymer Chemistry and Biomaterials Research Group, Ghent University, Krijgslaan 281 S4 Bis, Ghent, 9000 (Belgium); Research Unit Plasma Technology (RUPT), Department of Applied Physics, Faculty of Engineering, Ghent University, Jozef Plateaustraat 22, 9000 Ghent (Belgium); Chai, Yoke Chin [Prometheus, Division of Skeletal Tissue Engineering, Katholieke Universiteit Leuven, O and N 1, Herestraat 49, bus 813, 3000 Leuven (Belgium); Pyka, Gregory [Prometheus, Division of Skeletal Tissue Engineering, Katholieke Universiteit Leuven, O and N 1, Herestraat 49, bus 813, 3000 Leuven (Belgium); Department of Metallurgy and Materials Engineering, Katholieke Universiteit Leuven, Kasteelpark Arenberg 44, bus 2450, 3001 Leuven (Belgium); Dubruel, Peter [Polymer Chemistry and Biomaterials Research Group, Ghent University, Krijgslaan 281 S4 Bis, Ghent, 9000 (Belgium); Research Unit Plasma Technology (RUPT), Department of Applied Physics, Faculty of Engineering, Ghent University, Jozef Plateaustraat 22, 9000 Ghent (Belgium); Kruth, Jean-Pierre [Department of Mechanical Engineering, Division of Production Engineering, Machine Design and Automation, Katholieke Universiteit Leuven, Celestijnenlaan 300b, 3001 Leuven (Belgium); Schrooten, Jan [Prometheus, Division of Skeletal Tissue Engineering, Katholieke Universiteit Leuven, O and N 1, Herestraat 49, bus 813, 3000 Leuven (Belgium)

    2013-08-01

    In the present study a structural characterization and in vitro cell-biological evaluation was performed on polycaprolactone (PCL) scaffolds that were produced by the additive manufacturing technique selective laser sintering (SLS), followed by a plasma-based surface modification technique, either non-thermal oxygen plasma or double protein coating, to functionalize the PCL scaffold surfaces. In the first part of this study pore morphology by means of 2D optical microscopy, surface chemistry by means of hydrophilicity measurement and X-ray photoelectron spectroscopy, strut surface roughness by means of 3D micro-computed tomography (CT) imaging and scaffold mechanical properties by means of compression testing were evaluated before and after the surface modifications. The results showed that both surface modifications increased the PCL scaffold hydrophilicity without altering the morphological and mechanical properties. In the second part of this study the in vitro cell proliferation and differentiation of human osteoprogenitor cells, over 14 days of culture in osteogenic and growth medium were investigated. The O{sub 2} plasma modification gave rise to a significant lower in vitro cell proliferation compared to the untreated and double protein coated scaffolds. Furthermore the double protein coating increased in vitro cell metabolic activity and cell differentiation compared to the untreated and O{sub 2} plasma PCL scaffolds when OM was used. - Highlights: • Polycaprolactone scaffolds are produced with selective laser sintering. • 2 types of plasma based surface functionalization were applied. • Plasma had no significant effect on strut roughness and pore morphology. • Plasma improved surface hydrophilicity. • In vitro cell differentiation increased with plasma protein coated functionalization.

  8. Manufacturing of Conductive Circuits for Embedding Stereolithography by Means of Conductive Adhesive and Laser Sintering

    Science.gov (United States)

    Niese, Bernd; Stichel, Thomas; Amend, Philipp; Urmoneit, Uwe; Roth, Stephan; Schmidt, Michael

    The embedding stereolithography (eSLA) is an additive, hybrid process which combines the flexible production of 3D-components with the integration of electrical and optical conductive structures and functional components. This combination of several process steps in one manufacturing process implies a high technological potential regarding the integration density of the assemblies.To create conductive circuitsinside and on the surface of SLA-parts, the manufacturing process of these structures has to be integrated into the SLA-process and shouldnot contain disassembling of partsfrom the SLA-building platform. In this context, the production of embedded conductive circuits by means of dispensing conductive adhesivesand laser sintering is a highly promising process.The dispensing can be made during the entire SLA-process by interrupting it. In this way the conductive adhesive can be deposit inside the part and the electrical conductivity of these structures will be achieved by laser sintering in the next step.This paper shows fundamental investigations concerning the applicability of the conductive adhesive for embedding stereolithography and the laser sintering process as well.

  9. Micromechanical finite element modeling and experimental characterization of the compressive mechanical properties of polycaprolactone:hydroxyapatite composite scaffolds prepared by selective laser sintering for bone tissue engineering

    Science.gov (United States)

    Eshraghi, Shaun; Das, Suman

    2012-01-01

    Bioresorbable scaffolds with mechanical properties suitable for bone tissue engineering were fabricated from polycaprolactone (PCL) and hydroxyapatite (HA) by selective laser sintering (SLS) and modeled by finite element analysis (FEA). Both solid gage parts and scaffolds having 1-D, 2-D and 3-D orthogonal, periodic porous architectures were made with 0, 10, 20 and 30% HA by volume. PCL:HA scaffolds manufactured by SLS had nearly full density (99%) in the designed solid regions and had excellent geometric and dimensional control. Through optimization of the SLS process, the compressive moduli for our solid gage parts and scaffolds are the highest reported in the literature for additive manufacturing. The compressive moduli of solid gage parts were 299.3, 311.2, 415.5 and 498.3 MPa for PCL:HA loading at 100:0, 90:10, 80:20 and 70:30 respectively. The compressive effective stiffness tended to increase as the loading of HA was increased and the designed porosity was lowered. In the case of the most 3-D porous scaffold, the compressive modulus more than doubled from 14.9 MPa to 36.2 MPa when changing the material from 100:0 to 70:30 PCL:HA. A micromechanical finite element analysis (FEA) model was developed to investigate the reinforcement effect of HA loading on the compressive modulus of the bulk material. Using a first-principles based approach, the random distribution of HA particles in a solidified PCL matrix was modeled for any loading of HA to predict the bulk mechanical properties of the composites. The bulk mechanical properties were also used for FEA of the scaffold geometries. Results of the FEA were found to be in good agreement with experimental mechanical testing. The development of patient and site-specific composite tissue engineering constructs with tailored properties can be seen as a direct extension of this work on computational design, a priori modeling of mechanical properties and direct digital manufacturing. PMID:22522129

  10. Simulation of warpage induced by non-isothermal crystallization of co-polypropylene during the SLS process

    Science.gov (United States)

    Amado, Antonio; Schmid, Manfred; Wegener, Konrad

    2015-05-01

    Polymer processing using Additive Manufacturing Technologies (AM) has experienced a remarkable growth during the last years. The application range has been expanding rapidly, particularly driven by the so-called consumer 3D printing sector. However, for applications demanding higher requirements in terms of thermo-mechanical properties and dimensional accuracy the long established AM technologies such as Selective Laser Sintering (SLS) do not depict a comparable development. The higher process complexity hinders the number of materials that can be currently processed and the interactions between the different physics involved have not been fully investigated. In case of thermoplastic materials the crystallization kinetics coupled to the shrinkage strain development strongly influences the stability of the process. Thus, the current investigation presents a transient Finite Element simulation of the warpage effect during the SLS process of a new developed polyolefin (co-polypropylene) coupling the thermal, mechanical and phase change equations that control the process. A thermal characterization of the material was performed by means of DSC, integrating the Nakamura model with the classical Hoffmann-Lauritzen theory. The viscoelastic behavior was measured using a plate-plate rheometer at different degrees of undercooling and a phase change-temperature superposition principle was implemented. Additionally, for validation porpoises the warpage development of the first sintered layers was captured employing an optical device. The simulation results depict a good agreement with experimental measurements of deformation, describing the high sensitivity of the geometrical accuracy of the sintered parts related to the processing conditions.

  11. Selective laser sintering of cermet mixtures Ti and B4C

    Science.gov (United States)

    Filippov, A. A.; Fomin, V. M.; Malikov, A. G.; Orishich, A. M.

    2016-10-01

    The work is dedicated to the creation of a new heterogeneous ceramic-composite materials based on boron carbide and titanium, using a laser, in order to further layer-growing 3D products from these materials. The paper discussed two methods for obtaining ceramic-composite material: laser sintering of boron carbide powder and a metal-melting the powder mixture. We study the microstructure of the samples at various energy process modes. An attempt was made to justify the applicability of the regime used for the cultivation of layered products.

  12. 间接选择性激光烧结与选择性激光熔化对比研究%Comparisons of Indirect Selective Laser Sintering with Selective Laser Melting

    Institute of Scientific and Technical Information of China (English)

    鲁中良; 史玉升; 刘锦辉; 陈英; 黄树槐

    2007-01-01

    采用选择性激光烧结(Selective laser sintering,SLS)和选择性激光熔化(Selective laser melting,SLM)工艺,分别进行了铁基合金粉末的快速成形试验,对比分析了SLS与SLM成形机理、相应的工艺参数以及它们对测试件成形过程、金相组织与力学性能的影响.结果表明:由于成形机理不同,相对于SLS技术,采用SLM能够制造高致密度、组织均匀、力学性能良好的金属零件,但容易出现翘曲变形、裂纹与球化现象.通过制定合适的材料与工艺参数能够避免上述缺陷.

  13. Persistent luminescence properties of SrBXAl2-XO4:Eu,Dy laser-sintered ceramics

    Science.gov (United States)

    Alves, Y. G. S.; Sampaio, D. V.; Souza, N. R. S.; Silva, D. C.; Cunha, T. R.; Meneses, C. T.; Fonseca, E. J. S.; Silva, R. S.

    2017-08-01

    This paper describes the use of a laser sintering technique to produce persistent luminescence SrAl2O4:Eu2+Dy3+ ceramics, doped with boron that exhibit enhanced translucency in the visible/near infrared spectral range. In this technique, a CO2 laser is used as the main heat source for sintering with no atmospheric control. The ceramics, sintered at a power density of 3.1 W/mm2, yielded a single monoclinic SrAl2O4 phase, a homogeneous grain size distribution, and transmittance of up to 50% over 400 nm-800 nm. Even when sintered in air, the ceramics exhibited the characteristic green emission from Eu2+ ions, which corresponds to the 5d → 4f transition at 514 nm. The method of inserting the boron into the matrix is the key to improving the transparency of ceramics.

  14. New Materials for SLS: The Use of Antistatic and Flow Agents

    Directory of Open Access Journals (Sweden)

    Matthias Michael Lexow

    2016-01-01

    Full Text Available Selective laser sintering (SLS is a process based on the principle of a locally confined energy input by a laser into a powder bed, producing highly complex parts without the use of moulds or any other tools. In order to ensure good results for the processing behaviour of a new material, the powder must perform well during the phase of feeding the material into the process chamber which majorly influences the quality of the spread of the powder into the part bed and thus the mechanical performance of the final parts. In the present study, the principle of modification of fine powders with flow agents is applied aiming to enable the use of powders for SLS which are otherwise unsuitable due to poor flowability. In addition, the influence of antistatic agent on the powder flow and processing behaviour is discussed. The additives are found to strongly improve the flow behaviour at already very small contents and thus allow for processing of the composite material. The development of determining factors shares insight into the mechanisms of dry particle coating and its implementation into a growing market of material development.

  15. Nanosecond pulsed laser induced generation of open macro porosity on sintered ZnO pellet surface

    Energy Technology Data Exchange (ETDEWEB)

    Singh, A.K., E-mail: anilks@barc.gov.in [Laser and Plasma Technology Division, Bhabha Atomic Research Centre, Mumbai (India); Samanta, Soumen [Technical Physics Division, Bhabha Atomic Research Centre, Mumbai (India); Sinha, Sucharita [Laser and Plasma Technology Division, Bhabha Atomic Research Centre, Mumbai (India)

    2015-01-15

    Highlights: • Zinc oxide (ZnO) targets have been surface treated using a frequency doubled nanosecond pulsed Nd:YAG laser at laser fluence levels ranging between 2 and 9 J/cm{sup 2}. • Our observations establish that laser irradiation provides an effective technique for generation of surface macro porosity in case of ZnO pellets. • Extent of surface porosity and the mean pore size could be controlled by appropriately varying the incident laser fluence. • Such laser treated ZnO surfaces with enhanced surface porosity and large size pores (mean pore area ∼2–5 μm{sup 2}) can serve as potential candidate for humidity sensors with high sensitivity and fast response time, particularly in high humidity range. - Abstract: Surface porosity and pore size distribution of sensing material greatly influence performance parameters such as sensitivity, reproducibility and response time of sensors. Various approaches have been employed to generate surface porosity having varying pore size distribution. This paper presents our results on pulsed laser irradiation based surface microstructuring of sintered zinc oxide (ZnO) pellets leading to generation of enhanced surface porosity. ZnO targets have been surface treated using a frequency doubled nanosecond pulsed Nd:YAG laser at laser fluence levels ranging between 2 and 9 J/cm{sup 2}. Our observations establish that laser irradiation provides an effective technique for generation of surface macro porosity in case of ZnO pellets. Also, extent of surface porosity and the mean pore size could be controlled by appropriately varying the incident laser fluence. Such laser treated ZnO surfaces with enhanced surface porosity and large size pores can serve as potential candidate for humidity sensors with high sensitivity and fast response time, particularly in high humidity range.

  16. Advanced rapid prototyping by laser beam sintering of metal prototypes: design and development of an optimized laser beam delivery system

    Science.gov (United States)

    Geiger, Manfred; Coremans, A.; Neubauer, Norbert; Niebling, F.

    1996-08-01

    Fast technological advances and steadily increasing severe worldwide competition force industry to respond all the time faster to new and chanced customer wishes. Some of the recently emerged processes, commonly referred to as 'rapid prototyping' (RP), have proved to be powerful tools for accelerating product and process development. Early approaches aimed at the automated production of plastic models. These techniques achieved industrial maturity extremely fast and are meanwhile established as standard utilities in the field of development/design processes. So far, their applicability to metal working industry was limited to design studies because the mechanical properties of the prototypes, e.g. modulus of elasticity and mechanical strength were not comparable to the final products they represented. Therefore, RP-processes aimed at the direct production of metallic prototypes gained more and more importance during recent years. A technique belonging to this group is manufacturing of prototypes by using a laser beam sintering machine capable of directly processing metal powders. This so called laser beam sintering process showed a great potential for direct manufacturing of functional tools and prototypes in early feasibility studies. Detailed examinations were performed at several research centers to determine the attainable quality of the parts concerning roughness, dimensional accuracy and mechanical strength. These examinations showed, that there still is a considerable demand for quality improvements of the previously mentioned parameters. The practical application and the potential for improvement of the geometrical accuracy of laser beam sintered parts by using a dual beam concept was proven. An innovative beam guiding and forming concept, similar to the previously mentioned patented beam guiding system, was developed and built with the goal to improve the process parameters governing mechanical properties as well as geometrical accuracy. Further reaching

  17. Additive Manufacturing of Zirconia Parts via Selective Laser Sintering Combined with Cold Isostatic Pressing%氧化锆零件激光选区烧结/冷等静压复合成形技术

    Institute of Scientific and Technical Information of China (English)

    史玉升; 刘凯; 李晨辉; 魏青松; 刘洁; 夏思婕

    2014-01-01

    氧化锆陶瓷材料以其优异的性能在工业生产中具有极大的应用前景,但由于脆性大、硬度高等原因,复杂形状氧化锆零件往往难以成形和加工。为了获得复杂形状氧化锆陶瓷零件,通过溶剂沉淀法将粘接剂尼龙12覆膜至纳米氧化锆粉末的表面,然后对覆膜后的粉体进行激光选区烧结(Selective laser sintering, SLS)成形,并通过传统的冷等静压(Cold isostatic pressing, CIP)技术对SLS零件进行致密化处理,同时满足氧化锆初坯成形时形状复杂度和密度的要求。通过试验得出在激光能量密度为0.415 J/mm2时,获得的SLS陶瓷件密度较大,对不同激光能量密度制备的SLS陶瓷件进行保压压力为200 MPa的冷等静压致密化处理,根据热脱脂机理以及粘接剂的TG曲线,分别制定了SLS/CIP试样的热脱脂工艺,最后对脱脂试样进行高温烧结,在后续处理的各环节,氧化锆零件的密度仍受SLS成形的影响,但该影响逐渐减弱,SLS/CIP/FS成形件最大相对密度和维氏硬度分别达到了97%和1180 HV1,已接近“模压-烧结”的致密氧化锆陶瓷的性能,在试样断口的扫描电子显微镜(SEM)分析基础上,对氧化锆复合成形的微观演变进行了研究。虽然最终烧结件密度和硬度仍有待提高,但是提出了一种极具潜力的氧化锆零件近净成形工艺方法,为制造高性能复杂形状的陶瓷零件奠定了基础。%Zirconia has great application prospect for its excellent properties in the industrial production. But due to high brittleness and hardness, complex shape zirconia parts are often difficult to form and machine. To obtain complex zirconia parts, nano-zirconia powder is coated by the binder nylon 12 by solvent precipitation method. Coated powder is then formed via selective laser sintering (SLS) combined with cold isostatic pressing (CIP). Through the experiment, when laser energy density is 0

  18. Marginal Accuracy and Internal Fit of 3-D Printing Laser-Sintered Co-Cr Alloy Copings

    OpenAIRE

    Myung-Joo Kim; Yun-Jung Choi; Seong-Kyun Kim; Seong-Joo Heo; Jai-Young Koak

    2017-01-01

    Laser sintered technology has been introduced for clinical use and can be utilized more widely, accompanied by the digitalization of dentistry and the development of direct oral scanning devices. This study was performed with the aim of comparing the marginal accuracy and internal fit of Co-Cr alloy copings fabricated by casting, CAD/CAM (Computer-aided design/Computer-assisted manufacture) milled, and 3-D laser sintered techniques. A total of 36 Co-Cr alloy crown-copings were fabricated from...

  19. Microstructure and mechanical properties of direct metal laser sintered TI-6AL-4V

    Directory of Open Access Journals (Sweden)

    Becker, Thorsten Hermann

    2015-05-01

    Full Text Available Direct metal laser sintering (DMLS is a selective laser melting (SLM manufacturing process that can produce near net shape parts from metallic powders. A range of materials are suitable for SLM; they include various metals such as titanium, steel, aluminium, and cobalt-chrome alloys. This paper forms part of a research drive that aims to evaluate the material performance of the SLM-manufactured metals. It presents DMLS-produced Ti-6Al-4V, a titanium alloy often used in biomedical and aerospace applications. This paper also studies the effect of several heat treatments on the microstructure and mechanical properties of Ti-6Al-4V processed by SLM. It reports the achievable mechanical properties of the alloy, including quasi-static, crack growth behaviour, density and porosity distribution, and post-processing using various heat-treatment conditions.

  20. Challenges in Laser Sintering of Melt-Processable Thermoset Imide Resin

    Science.gov (United States)

    Chuang, Kathy C.; Gornet, Timothy; Koerner, Hilmar

    2016-01-01

    Polymer Laser Sintering (LS) is an additive manufacturing technique that builds 3D models layer by layer using a laser to selectively melt cross sections in powdered polymeric materials, following sequential slices of the CAD model. LS generally uses thermoplastic polymeric powders, such as polyamides (i.e. Nylon), and the resultant 3D objects are often weaker in their strength compared to traditionally processed materials, due to the lack of polymer inter-chain connection in the z-direction. The objective of this project is to investigate the possibility of printing a melt-processable RTM370 imide resin powder terminated with reactive phenylethynyl groups by LS, followed by a postcure in order to promote additional crosslinking to achieve higher temperature (250-300 C) capability. A preliminary study to build tensile specimens by LS and the corresponding DSC and rheology study of RTM370 during LS process is presented.

  1. Structural characterization of biomedical Co–Cr–Mo components produced by direct metal laser sintering

    Energy Technology Data Exchange (ETDEWEB)

    Barucca, G., E-mail: g.barucca@univpm.it [SIMAU, Università Politecnica delle Marche, via Brecce Bianche, 60131 Ancona (Italy); Santecchia, E.; Majni, G. [SIMAU, Università Politecnica delle Marche, via Brecce Bianche, 60131 Ancona (Italy); Girardin, E. [DISCO, Università Politecnica delle Marche, via Brecce Bianche, 60131 Ancona (Italy); Bassoli, E.; Denti, L.; Gatto, A. [DIMeC, University of Modena and Reggio Emilia, via Vignolese 905/B, Modena 41125 (Italy); Iuliano, L. [DISPEA, Politecnico di Torino, C.so Duca degli Abruzzi 24, 10129 Torino (Italy); Moskalewicz, T. [Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Kraków (Poland); Mengucci, P. [SIMAU, Università Politecnica delle Marche, via Brecce Bianche, 60131 Ancona (Italy)

    2015-03-01

    Direct metal laser sintering (DMLS) is a technique to manufacture complex functional mechanical parts from a computer-aided design (CAD) model. Usually, the mechanical components produced by this procedure show higher residual porosity and poorer mechanical properties than those obtained by conventional manufacturing techniques. In this work, a Co–Cr–Mo alloy produced by DMLS with a composition suitable for biomedical applications was submitted to hardness measurements and structural characterization. The alloy showed a hardness value remarkably higher than those commonly obtained for the same cast or wrought alloys. In order to clarify the origin of this unexpected result, the sample microstructure was investigated by X-ray diffraction (XRD), electron microscopy (SEM and TEM) and energy dispersive microanalysis (EDX). For the first time, a homogeneous microstructure comprised of an intricate network of thin ε (hcp)-lamellae distributed inside a γ (fcc) phase was observed. The ε-lamellae grown on the {111}{sub γ} planes limit the dislocation slip inside the γ (fcc) phase, causing the measured hardness increase. The results suggest possible innovative applications of the DMLS technique to the production of mechanical parts in the medical and dental fields. - Highlights: • Samples of a Co–Cr–Mo biomedical alloy were produced by direct metal laser sintering. • Hardness values unexpectedly high were attributed to a peculiar microstructure. • Fine lamellae of the ε-phase alternated to the γ-phase were observed for the first time. • A nucleation and growth model for the observed microstructure is proposed.

  2. Processing of Syndiotactic Polystyrene to Microspheres for Part Manufacturing through Selective Laser Sintering

    Directory of Open Access Journals (Sweden)

    Nicolas Mys

    2016-10-01

    Full Text Available Syndiotactic polystyrene pellets were processed into powder form using mechanical (ball milling, rotor milling and physicochemical (spray drying techniques with the intention of using it as feed material for selective laser sintering. New materials are an important component in broadening the application window for selective laser sintering but must meet strict requirements to be used. Particles obtained were characterized in size and shape using SEM imaging, analyzed by software, and compared to the product obtained by conventional ball milling. Rotor milling and spray drying proved capable of making spherical powders, yet only rotor milling achieved particles with a mean diameter within the desired range of 45–97 µm. Subsequently, the obtained powders were examined for the effect each processing technique imparts on the intrinsic properties of the material. Differential scanning calorimetry analysis revealed amorphization for all methods and a reduction in crystallinity after processing, however, the reduction in crystallinity was acceptably low for the spray-dried and rotor-milled powders. Ball milling displayed an exceptional reduction in crystallinity, suggesting severe degradation. As a final test, the rotor-milled powder was subjected to single-layer test and displayed good coalescence and smooth morphology, albeit with a large amount of warpage.

  3. Laser sintering of magnesia with nanoparticles of iron oxide and aluminum oxide

    Energy Technology Data Exchange (ETDEWEB)

    García, L.V.; Mendivil, M.I.; Roy, T.K. Das; Castillo, G.A. [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon, Av. Pedro de Alba s/n, Cd. Universitaria, San Nicolas de los Garza, Nuevo Leon 66451 (Mexico); Shaji, S., E-mail: sshajis@yahoo.com [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon, Av. Pedro de Alba s/n, Cd. Universitaria, San Nicolas de los Garza, Nuevo Leon 66451 (Mexico); CIIDIT, Universidad Autonoma de Nuevo Leon, Apodaca, Nuevo Leon (Mexico)

    2015-05-01

    Highlights: • Laser sintered MgO pellets with nanoparticles of Al{sub 2}O{sub 3} and Fe{sub 2}O{sub 3}. • Characterized these pellets by XRD, SEM and XPS. • Spinel formations were observed in both cases. • Changes in morphology and structure were analyzed. - Abstract: Nanoparticles of iron oxide (Fe{sub 2}O{sub 3}, 20–40 nm) and aluminum oxide (Al{sub 2}O{sub 3}, 50 nm) were mixed in different concentrations (3, 5 and 7 wt%) in a magnesium oxide (MgO) matrix. The mixture pellet was irradiated with 532 nm output from a Q-switched Nd:YAG laser using different laser fluence and translation speed for sintering. The refractory samples obtained were analyzed using X-ray diffraction technique, scanning electron microscopy and X-ray photoelectron spectroscopy. The results showed that the samples irradiated at translation speed of 110 μm/s and energy fluence of 1.7 J/cm{sup 2} with a concentration of 5 and 7 wt% of Fe{sub 2}O{sub 3} presented the MgFe{sub 2}O{sub 4} spinel-type phase. With the addition of Al{sub 2}O{sub 3} nanoparticles, at a translation speed of 110 μm/s and energy fluence of 1.7 J/cm{sup 2}, there were the formations of MgAl{sub 2}O{sub 4} spinel phase. The changes in morphologies and microstructure due to laser irradiation were analyzed.

  4. Marginal Accuracy and Internal Fit of 3-D Printing Laser-Sintered Co-Cr Alloy Copings

    Directory of Open Access Journals (Sweden)

    Myung-Joo Kim

    2017-01-01

    Full Text Available Laser sintered technology has been introduced for clinical use and can be utilized more widely, accompanied by the digitalization of dentistry and the development of direct oral scanning devices. This study was performed with the aim of comparing the marginal accuracy and internal fit of Co-Cr alloy copings fabricated by casting, CAD/CAM (Computer-aided design/Computer-assisted manufacture milled, and 3-D laser sintered techniques. A total of 36 Co-Cr alloy crown-copings were fabricated from an implant abutment. The marginal and internal fit were evaluated by measuring the weight of the silicone material, the vertical marginal discrepancy using a microscope, and the internal gap in the sectioned specimens. The data were statistically analyzed by One-way ANOVA (analysis of variance, a Scheffe’s test, and Pearson’s correlation at the significance level of p = 0.05, using statistics software. The silicone weight was significantly low in the casting group. The 3-D laser sintered group showed the highest vertical discrepancy, and marginal-, occlusal-, and average- internal gaps (p < 0.05. The CAD/CAM milled group revealed a significantly high axial internal gap. There are moderate correlations between the vertical marginal discrepancy and the internal gap variables (r = 0.654, except for the silicone weight. In this study, the 3-D laser sintered group achieved clinically acceptable marginal accuracy and internal fit.

  5. Tensile Properties Characterization of AlSi10Mg Parts Produced by Direct Metal Laser Sintering via Nested Effects Modeling

    OpenAIRE

    Biagio Palumbo; Francesco Del Re; Massimo Martorelli; Antonio Lanzotti; Pasquale Corrado

    2017-01-01

    A statistical approach for the characterization of Additive Manufacturing (AM) processes is presented in this paper. Design of Experiments (DOE) and ANalysis of VAriance (ANOVA), both based on Nested Effects Modeling (NEM) technique, are adopted to assess the effect of different laser exposure strategies on physical and mechanical properties of AlSi10Mg parts produced by Direct Metal Laser Sintering (DMLS). Due to the wide industrial interest in AM technologies in many different fields, it is...

  6. Nanoclay/Polymer Composite Powders for Use in Laser Sintering Applications: Effects of Nanoclay Plasma Treatment

    Science.gov (United States)

    Almansoori, Alaa; Majewski, Candice; Rodenburg, Cornelia

    2017-06-01

    Plasma-etched nanoclay-reinforced Polyamide 12 (PA12) powder is prepared with its intended use in selective laser sintering (LS) applications. To replicate the LS process we present a downward heat sintering (DHS) process, carried out in a hot press, to fabricate tensile test specimens from the composite powders. The DHS parameters are optimized through hot stage microscopy, which reveal that the etched clay (EC)-based PA12 (EC/PA12) nanocomposite powder melts at a temperature 2°C higher than that of neat PA12, and 1-3°C lower than that of the nonetched clay-based nanocompsite (NEC/PA12 composite). We show that these temperature differences are critical to successful LS. The distribution of EC and NEC onto PA12 is investigated by scanning electron microscopy (SEM). SEM images show clearly that the plasma treatment prevents the micron-scale aggregation of the nanoclay, resulting in an improved elastic modulus of EC/PA12 when compared with neat PA12 and NEC/PA12. Moreover, the reduction in elongation at break for EC/PA12 is less pronounced than for NEC/PA12.

  7. A novel process route for the production of spherical SLS polymer powders

    Energy Technology Data Exchange (ETDEWEB)

    Schmidt, Jochen; Sachs, Marius; Blümel, Christina; Winzer, Bettina; Toni, Franziska; Wirth, Karl-Ernst; Peukert, Wolfgang [Institute of Particle Technology, Friedrich-Alexander-Universität Erlangen-Nürnberg, Cauerstraße 4, D-91058 Erlangen (Germany)

    2015-05-22

    Currently, rapid prototyping gradually is transferred to additive manufacturing opening new applications. Especially selective laser sintering (SLS) is promising. One drawback is the limited choice of polymer materials available as optimized powders. Powders produced by cryogenic grinding show poor powder flowability resulting in poor device quality. Within this account we present a novel process route for the production of spherical polymer micron-sized particles of good flowability. The feasibility of the process chain is demonstrated for polystyrene e. In a first step polymer microparticles are produced by a wet grinding method. By this approach the mean particle size and the particle size distribution can be tuned between a few microns and several 10 microns. The applicability of this method will be discussed for different polymers and the dependencies of product particle size distribution on stressing conditions and process temperature will be outlined. The comminution products consist of microparticles of irregular shape and poor powder flowability. An improvement of flowability of the ground particles is achieved by changing their shape: they are rounded using a heated downer reactor. The influence of temperature profile and residence time on the product properties will be addressed applying a viscous-flow sintering model. To further improve the flowability of the cohesive spherical polymer particles nanoparticles are adhered onto the microparticles’ surface. The improvement of flowability is remarkable: rounded and dry-coated powders exhibit a strongly reduced tensile strength as compared to the comminution product. The improved polymer powders obtained by the process route proposed open new possibilities in SLS processing including the usage of much smaller polymer beads.

  8. Corrosion of Ti6Al4V pins produced by direct metal laser sintering

    Science.gov (United States)

    de Damborenea, J. J.; Arenas, M. A.; Larosa, Maria Aparecida; Jardini, André Luiz; de Carvalho Zavaglia, Cecília Amélia; Conde, A.

    2017-01-01

    Direct Metal Laser Sintering (DMLS) technique allows the manufacturing a wide variety of medical devices for any type of prosthetic surgery (HIP, dental, cranial, maxillofacial) as well as for internal fixation devices (K-Wires or Steinmann Pins). There are a large number of research studies on DMLS, including microstructural characterization, mechanical properties and those based on production quality assurance but the influence of porosity in the corrosion behavior of these materials not been sufficiently considered. In the present paper, surgical pins of Ti6Al4V have been produced by DMLS. After testing in a phosphate buffered saline solution, the surface of the titanium alloy appeared locally covered by a voluminous white oxide. This unexpected behavior was presumably due to the existence of internal defects in the pins as result of the manufacturing process. The importance of these defects-that might act as crevice nucleation sites- has been revealed by electrochemical techniques and confirmed by computed tomography.

  9. Metallurgical and Mechanical Evaluation of 4340 Steel Produced by Direct Metal Laser Sintering

    Science.gov (United States)

    Jelis, Elias; Clemente, Matthew; Kerwien, Stacey; Ravindra, Nuggehalli M.; Hespos, Michael R.

    2015-03-01

    Direct metal laser sintering (DMLS) was used to produce high-strength low-alloy 4340 steel specimens. Mechanical and metallurgical analyses were performed on the specimens to determine the samples with the highest strengths and the least porosity. The optimal process parameters were thus defined based on the corresponding experimental conditions. Additionally, the effects of fabricating specimens with both virgin and recycled powders were studied. Scanning electron microscopy and electron-dispersive spectroscopy were performed on both types of powders to determine the starting morphology and composition. The initial tensile results are promising, suggesting that DMLS can produce specimens equal in strength to wrought materials. However, there is evidence of cracking on several of the heat-treated tensile specimens that is unexplained. Several theories point to disturbances in the build chamber environment that went undetected while the specimens were being fabricated.

  10. Nondestructive Evaluation of the J-2X Direct Metal Laser Sintered Gas Generator Discharge Duct

    Science.gov (United States)

    Esther, Elizabeth A.; Beshears, Ronald D.; Lash, Rhonda K.

    2012-01-01

    The J-2X program at NASA's Marshall Space Flight Center (MSFC) procured a direct metal laser sintered (DMLS) gas generator discharge duct from Pratt & Whitney Rocketdyne and Morris Technologies for a test program that would evaluate the material properties and durability of the duct in an engine-like environment. DMLS technology was pursued as a manufacturing alternative to traditional techniques, which used off nominal practices to manufacture the gas generator duct's 180 degree turn geometry. MSFC's Nondestructive Evaluation (NDE) Team performed radiographic, ultrasonic, computed tomographic, and fluorescent penetrant examinations of the duct. Results from the NDE examinations reveal some shallow porosity but no major defects in the as-manufactured material. NDE examinations were also performed after hot-fire testing the gas generator duct and yielded similar results pre and post-test and showed no flaw growth or development.

  11. Modeling of microstructure evolution in direct metal laser sintering: A phase field approach

    Science.gov (United States)

    Nandy, Jyotirmoy; Sarangi, Hrushikesh; Sahoo, Seshadev

    2017-02-01

    Direct Metal Laser Sintering (DMLS) is a new technology in the field of additive manufacturing, which builds metal parts in a layer by layer fashion directly from the powder bed. The process occurs within a very short time period with rapid solidification rate. Slight variations in the process parameters may cause enormous change in the final build parts. The physical and mechanical properties of the final build parts are dependent on the solidification rate which directly affects the microstructure of the material. Thus, the evolving of microstructure plays a vital role in the process parameters optimization. Nowadays, the increase in computational power allows for direct simulations of microstructures during materials processing for specific manufacturing conditions. In this study, modeling of microstructure evolution of Al-Si-10Mg powder in DMLS process was carried out by using a phase field approach. A MATLAB code was developed to solve the set of phase field equations, where simulation parameters include temperature gradient, laser scan speed and laser power. The effects of temperature gradient on microstructure evolution were studied and found that with increase in temperature gradient, the dendritic tip grows at a faster rate.

  12. Numerical modeling of sintering of two-component metal powders with laser beams

    Science.gov (United States)

    Niziev, V. G.; Koldoba, A. V.; Mirzade, F. Kh.; Panchenko, V. Ya.; Poveschenko, Yu. A.; Popov, M. V.

    2011-02-01

    Direct laser sintering of a mixture of two metal powders with significantly different melting points is investigated by numerical simulation. The model is based on self-consistent non-linear continuity equations for volume fractions of components and on energy transfer equations for the powder mixture. It includes the movement of the solid particles due to shrinkage because of the density change of the powder mixture and the liquid flow driven by the capillary and gravity forces. The liquid flow is determined by Darcy's law. The effect of surface settlement of the powder is obtained. The width increasing rate of the melting zone depend both on the parameters of the laser radiation (on the power of the beam) and on the physical parameters of the particle's material, and it increases with the increasing of the penetrability or the increasing of the phase-transition heat. The increasing of the laser power under other factors being equal results in the acceleration of the melting front propagation.

  13. Correlation between properties and microstructure of laser sintered porous β-tricalcium phosphate bone scaffolds

    Directory of Open Access Journals (Sweden)

    Cijun Shuai, Pei Feng, Liyang Zhang, Chengde Gao, Huanlong Hu, Shuping Peng and Anjie Min

    2013-01-01

    Full Text Available A porous β-tricalcium phosphate (β-TCP bioceramic scaffold was successfully prepared with our homemade selective laser sintering system. Microstructure observation by a scanning electron microscope showed that the grains grew from 0.21 to 1.32 μm with the decrease of laser scanning speed from 250 to 50 mm min−1. The mechanical properties increased mainly due to the improved apparent density when the laser scanning speed decreased to 150 mm min−1. When the scanning speed was further decreased, the grain size became larger and the mechanical properties severely decreased. The highest Vickers hardness and fracture toughness of the scaffold were 3.59 GPa and 1.16 MPa m1/2, respectively, when laser power was 11 W, spot size was 1 mm in diameter, layer thickness was 0.1–0.2 mm and laser scanning speed was 150 mm min−1. The biocompatibility of these scaffolds was assessed in vitro with MG63 osteoblast-like cells and human bone marrow mesenchymal stem cells. The results showed that all the prepared scaffolds are suitable for cell attachment and differentiation. Moreover, the smaller the grain size, the better the cell biocompatibility. The porous scaffold with a grain size of 0.71 μm was immersed in a simulated body fluid for different days to assess the bioactivity. The surface of the scaffold was covered by a bone-like apatite layer, which indicated that the β-TCP scaffold possesses good bioactivity. These discoveries demonstrated the evolution rule between grain microstructure and the properties that give a useful reference for the fabrication of β-TCP bone scaffolds.

  14. Fabrication of 10 μm-scale conductive Cu patterns by selective laser sintering of Cu complex ink

    Science.gov (United States)

    Min, Hyungsuk; Lee, Byoungyoon; Jeong, Sooncheol; Lee, Myeongkyu

    2017-02-01

    A Cu complex ink was synthesized using copper formate as a precursor and its potential for laser patterning was investigated. The Cu ink was spin-coated onto a substrate and the coated film was space-selectively sintered using a nanosecond-pulsed ultraviolet laser. The unexposed Cu ink could be removed from the film by rinsing it with the dispersing agent used to synthesize the ink, disclosing a conductive Cu pattern. A minimum resistivity of 8.46×10-5 Ω cm was obtained for the Cu lines with 10-20 μm widths. The feasibility of this method for metallization was demonstrated by fabricating a complex Cu electric circuit on an indium tin oxide-coated glass substrate. The selective laser sintering approach provides a simple, cost-effective alternative to conventional lithography for the production of electrode or metallization patterns.

  15. Comparative study between laser sintering and casting for retention of resin composite veneers to cobalt-chromium alloy.

    Science.gov (United States)

    Muratomi, Ryuta; Kamada, Kohji; Taira, Yohsuke; Higuchi, Shizuo; Watanabe, Ikuya; Sawase, Takashi

    2013-01-01

    The purpose of this study was to evaluate and compare the bond strengths between resin composite veneer and laser-sintered cobalt-chromium (Co-Cr) alloy with and without retention devices (Laser-R and Laser-N respectively). Cast Co-Cr alloy with and without retention devices (Cast-R and Cast-N respectively) were also prepared for fabrication technique comparison. Disk-shaped Co-Cr alloy specimens were air-abraded with alumina and veneered with a veneering system, Estenia C&B (ES) or Ceramage (CE). After 20,000 thermocycles, tensile testing was performed. Data were analyzed by ANOVA and multiple comparison test. When no retention devices were present, no significant differences were observed between Laser-N/ES and Cast-N/ES, or between Laser- N/CE and Cast-N/CE, but ES exhibited significantly higher bond strength than CE. With retention devices, Laser-R/ES, Cast- R/ES and Laser-R/CE showed no significant differences, and their retention strengths were significantly higher than that of Cast- R/CE. Compared to cast Co-Cr alloy, laser-sintered Co-Cr alloy with retention devices provided better retention durability for resin composite-veneered prostheses.

  16. Morphology, thermoelectric properties and wet-chemical doping of laser-sintered germanium nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Stoib, Benedikt; Langmann, Tim; Matich, Sonja; Sachsenhauser, Matthias; Stutzmann, Martin; Brandt, Martin S. [Walter Schottky Institut, Technische Universitaet Muenchen, Am Coulombwall 4, 85748 Garching (Germany); Petermann, Nils; Wiggers, Hartmut [Institut fuer Verbrennung und Gasdynamik and Center for Nanointegration, Universitaet Duisburg-Essen, Lotharstr. 1, 47048 Duisburg (Germany)

    2013-01-15

    Porous, highly doped semiconductors are potential candidates for thermoelectric energy conversion elements. We report on the fabrication of thin films of Ge via short-pulse laser-sintering of Ge nanoparticles (NPs) in vacuum and study the macroporous morphology of the samples by secondary electron microscopy (SEM) imaging. The temperature dependence of the electrical conductivity and the Seebeck coefficient of undoped Ge is discussed in conjunction with the formation of a defect band near the valence band. We further introduce a versatile method of doping the resulting films with a variety of common dopant elements in group-IV semiconductors by using a liquid containing the dopant atoms. This method is fully compatible with laser-direct writing and suited to fabricate small scale thermoelectric generators. The incorporation of the dopants is verified by X-ray photoelectron spectroscopy (XPS) and their electrical activation is studied by conductivity and thermopower measurements. (Copyright copyright 2013 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  17. Glass-ceramic coating material for the CO2 laser based sintering of thin films as caries and erosion protection.

    Science.gov (United States)

    Bilandžić, Marin Dean; Wollgarten, Susanne; Stollenwerk, Jochen; Poprawe, Reinhart; Esteves-Oliveira, Marcella; Fischer, Horst

    2017-09-01

    The established method of fissure-sealing using polymeric coating materials exhibits limitations on the long-term. Here, we present a novel technique with the potential to protect susceptible teeth against caries and erosion. We hypothesized that a tailored glass-ceramic material could be sprayed onto enamel-like substrates to create superior adhesion properties after sintering by a CO2 laser beam. A powdered dental glass-ceramic material from the system SiO2-Na2O-K2O-CaO-Al2O3-MgO was adjusted with individual properties suitable for a spray coating process. The material was characterized using X-ray fluorescence analysis (XRF), heating microscopy, dilatometry, scanning electron microscopy (SEM), grain size analysis, biaxial flexural strength measurements, fourier transform infrared spectroscopy (FTIR), and gas pycnometry. Three different groups of samples (each n=10) where prepared: Group A, powder pressed glass-ceramic coating material; Group B, sintered hydroxyapatite specimens; and Group C, enamel specimens (prepared from bovine teeth). Group B and C where spray coated with glass-ceramic powder. All specimens were heat treated using a CO2 laser beam process. Cross-sections of the laser-sintered specimens were analyzed using laser scanning microscopy (LSM), energy dispersive X-ray analysis (EDX), and SEM. The developed glass-ceramic material (grain size d50=13.1mm, coefficient of thermal expansion (CTE)=13.310(-6)/K) could be spray coated on all tested substrates (mean thickness=160μm). FTIR analysis confirmed an absorption of the laser energy up to 95%. The powdered glass-ceramic material was successfully densely sintered in all sample groups. The coating interface investigation by SEM and EDX proved atomic diffusion and adhesion of the glass-ceramic material to hydroxyapatite and to dental enamel. A glass-ceramic material with suitable absorption properties was successfully sprayed and laser-sintered in thin films on hydroxyapatite as well as on bovine enamel

  18. Comparison of Residual Stresses in Inconel 718 Simple Parts Made by Electron Beam Melting and Direct Laser Metal Sintering

    Science.gov (United States)

    Sochalski-Kolbus, L. M.; Payzant, E. A.; Cornwell, P. A.; Watkins, T. R.; Babu, S. S.; Dehoff, R. R.; Lorenz, M.; Ovchinnikova, O.; Duty, C.

    2015-03-01

    Residual stress profiles were mapped using neutron diffraction in two simple prism builds of Inconel 718: one fabricated with electron beam melting (EBM) and the other with direct laser metal sintering. Spatially indexed stress-free cubes were obtained by electrical discharge machining (EDM) equivalent prisms of similar shape. The (311) interplanar spacings from the EDM sectioned sample were compared to the interplanar spacings calculated to fulfill stress and moment balance. We have shown that applying stress and moment balance is a necessary supplement to the measurements for the stress-free cubes with respect to accurate stress calculations in additively manufactured components. In addition, our work has shown that residual stresses in electron beam melted parts are much smaller than that of direct laser metal sintered parts most likely due to the powder preheating step in the EBM process.

  19. Comparative study of cytotoxicity of direct metal laser sintered and cast Co-Cr-Mo dental alloy

    Directory of Open Access Journals (Sweden)

    T. Puskar

    2015-07-01

    Full Text Available The presented work investigated the cytotoxicity of direct metal laser sintered (DMLS and cast Co-Cr-Mo (CCM dental alloy. In vitro tests were done on human fibroblast cell line MRC-5. There was no statistically significant difference in the cytotoxic effects of DMLS and CCM alloy specimens. The results of this investigation show good potential of DMLS Co-Cr-Mo alloy for application in dentistry.

  20. Rapid sintering of MoS2 counter electrode using near-infrared pulsed laser for use in highly efficient dye-sensitized solar cells

    Science.gov (United States)

    Jeong, Hansol; Kim, Jae-Yup; Koo, Bonkee; Son, Hae Jung; Kim, Dongwhan; Ko, Min Jae

    2016-10-01

    Molybdenum disulfide (MoS2) is a promising material for use as a low-cost electrocatalytic counter electrode (CE) in photoelectrochemical dye-sensitized solar cells (DSSCs). However, currently, the MoS2 CEs are generally prepared with a high temperature sintering for the synthesis and crystallization of MoS2. Here, we report a simple and rapid method for the preparation of highly efficient MoS2 CEs. The MoS2 films were synthesized at 70 °C, followed by sintering with a near-infrared (IR) pulsed laser for 1 min. Compared to the conventional heat-sintered MoS2 CE, the laser-sintered CE showed enhanced crystallinity and improved interconnection between the MoS2 particles, resulting in superior electrocatalytic activity towards the I-/I3- redox couple. When used in a DSSC, the laser-sintered MoS2 CE exhibited a higher conversion efficiency (η = 7.19%) compared to that of the heat-sintered CE (η = 5.96%). Furthermore, the laser-sintered CE had a comparable conversion efficiency compared to that of the conventional Pt CE (η = 7.42%).

  1. The Sustainable Leadership Simulator (SLS)

    DEFF Research Database (Denmark)

    Kjærgaard, Thomas; Edgeman, Rick; Grewatsch, Sylvia

    the potential to be an innovative governance mechanism powering systematic validation and development of next Best Practice. When addressing the key challenges to 2030/2050 in sustainable development, Leisinger and Bakker (2013) identify the sharing of best practices and elevation of these to the standard...... for their continues improvement and the development of Next Best Practices. In the perspective of innovating sustainability presented by Edgeman et al. (2014) using the levels of innovation defined by Scrase et al. (2009) the SLS can be described as: a disruptive innovation capable of leveraging incremental...... innovation at an exponential pace potentially to deliver radical innovation in e.g. business eco systems. Thereby the SLS can also be viewed as playing the pivotal role of innovation in the Sustainable Enterprise Excellence (SEE) model and accompanying maturity assessment regimen introduced by Edgeman...

  2. Space Launch System (SLS) Mission Planner's Guide

    Science.gov (United States)

    Smith, David Alan

    2017-01-01

    The purpose of this Space Launch System (SLS) Mission Planner's Guide (MPG) is to provide future payload developers/users with sufficient insight to support preliminary SLS mission planning. Consequently, this SLS MPG is not intended to be a payload requirements document; rather, it organizes and details SLS interfaces/accommodations in a manner similar to that of current Expendable Launch Vehicle (ELV) user guides to support early feasibility assessment. Like ELV Programs, once approved to fly on SLS, specific payload requirements will be defined in unique documentation.

  3. Direct laser powder deposition - 'State of the Art'

    Energy Technology Data Exchange (ETDEWEB)

    Sears, J.W.

    1999-11-01

    Recent developments on Laser Cladding and Rapid Prototyping have led to Solid Freeform Fabrication (SFF) technologies that produce net shape metal components by laser fusion of metal powder alloys. These processes are known by various names such as Directed Light Fabrication (DLF{trademark}), Laser Engineered Net Shaping (LENS{trademark}), and Direct Metal Deposition (DMD{trademark}) to name a few. These types of processes can be referred to as direct laser powder deposition (DLPD). DLPD involves fusing metal alloy powders in the focal point of a laser (or lasers) that is (are) being controlled by Computer Aided Design-Computer Aided Manufacturing (CAD-CAM) technology. DLPD technology has the capability to produce fully dense components with little need for subsequent processing. Research and development of DLPD is being conducted throughout the world. The list of facilities conducting work in this area continues to grow (over 25 identified in North America alone). Selective Laser Sintering (SLS{trademark}) is another type of SFF technology based on laser fusion of powder. The SLS technology was developed as a rapid prototyping technique, whereas DLPD is an extension of the laser cladding technology. Most of the effort in SLS has been directed towards plastics and ceramics. In SLS, the powder is pre-placed by rolling out a layer for each laser pass. The computer control selects where in the layer the powder will be sintered by the laser. Sequential layers are sintered similarly forming a shape. In DLPD, powder is fed directly into a molten metal pool formed at the focal point of the laser where it is melted. As the laser moves on the material it rapidly resolidifies to form a shape. This talk elaborates on the state of these developments.

  4. Combined Treatment with Laser Sintering and Zirconium: A Case Report of Dentinogenesis Imperfecta

    Directory of Open Access Journals (Sweden)

    Simel Ayyildiz

    2013-01-01

    Full Text Available Osteogenesis imperfecta (OI is a heterogeneous disorder of connective tissue that manifests mainly as skeletal deformity and bone fragility. Dentinogenesis imperfecta (DI is sometimes an accompanying symptom of OI. The treatment protocol of these patients varies according to the clinical appearance. The case report here describes complete mouth rehabilitation of an 18-year-old male patient with OI and DI using direct metal laser sintering (DMLS technique of metal-ceramic restorations and zirconium all-ceramic crowns. DMLS is an additive metal fabrication technology that is simpler, more precise, and healthier than conventional manufacturing and can be remarkably cost effective. Moreover, the technique affords highly accurate production of fixed partial dentures with ideal marginal fit and excellent mechanical properties. The patient was treated using a multidisciplinary strategy that focused on controlling caries, protecting teeth from further wear, obtaining an appropriate vertical dimension, and providing soft tissue support to return the facial profile to a normal appearance using new technology in the field of prosthetics.

  5. Combined treatment with laser sintering and zirconium: a case report of dentinogenesis imperfecta.

    Science.gov (United States)

    Ayyildiz, Simel; Sahin, Cem; Akgün, Ozlem Marti; Basak, Feridun

    2013-01-01

    Osteogenesis imperfecta (OI) is a heterogeneous disorder of connective tissue that manifests mainly as skeletal deformity and bone fragility. Dentinogenesis imperfecta (DI) is sometimes an accompanying symptom of OI. The treatment protocol of these patients varies according to the clinical appearance. The case report here describes complete mouth rehabilitation of an 18-year-old male patient with OI and DI using direct metal laser sintering (DMLS) technique of metal-ceramic restorations and zirconium all-ceramic crowns. DMLS is an additive metal fabrication technology that is simpler, more precise, and healthier than conventional manufacturing and can be remarkably cost effective. Moreover, the technique affords highly accurate production of fixed partial dentures with ideal marginal fit and excellent mechanical properties. The patient was treated using a multidisciplinary strategy that focused on controlling caries, protecting teeth from further wear, obtaining an appropriate vertical dimension, and providing soft tissue support to return the facial profile to a normal appearance using new technology in the field of prosthetics.

  6. Laser sintering fabrication of three-dimensional tissue engineering scaffolds with a flow channel network

    Energy Technology Data Exchange (ETDEWEB)

    Niino, T; Hamajima, D; Montagne, K; Sakai, Y; Kinoshita, H; Fujii, T [Institute of Industrial Science, University of Tokyo, Komaba 4-6-1, Meguro Tokyo, 153-8505 (Japan); Oizumi, S [Hitachi Ltd, Ichige 1070, Hitachnaka Ibaraki 312-8506 (Japan); Naruke, H [Shiga International Patent Office, Marunouchi 1-9-2, Chiyoda Tokyo, 100-6620 (Japan); Huang, H, E-mail: niino@iis.u-tokyo.ac.jp [Okami Chemical Industry Co. Ltd, Emba 78, Makishimacho Uji Kyoto, 611-0041 (Japan)

    2011-09-15

    The fabrication of tissue engineering scaffolds for the reconstruction of highly oxygen-dependent inner organs is discussed. An additive manufacturing technology known as selective laser sintering was employed to fabricate a highly porous scaffold with an embedded flow channel network. A porogen leaching system was used to obtain high porosity. A prototype was developed using the biodegradable plastic polycaprolactone and sodium chloride as the porogen. A high porosity of 90% was successfully obtained. Micro x-ray CT observation was carried out to confirm that channels with a diameter of approximately 1 mm were generated without clogging. The amount of residual salt was 930 {mu}g while the overall volume of the scaffold was 13 cm{sup 3}, and it was confirmed that the toxicity of the salt was negligible. The hydrophilization of the scaffold to improve cell adhesion on the scaffold is also discussed. Oxygen plasma ashing and hydrolysis with sodium hydroxide, typically employed to improve the hydrophilicity of plastic surfaces, were tested. The improvement of hydrophilicity was confirmed by an increase in water retention by the porous scaffold from 180% to 500%.

  7. Structural characterization of biomedical Co-Cr-Mo components produced by direct metal laser sintering.

    Science.gov (United States)

    Barucca, G; Santecchia, E; Majni, G; Girardin, E; Bassoli, E; Denti, L; Gatto, A; Iuliano, L; Moskalewicz, T; Mengucci, P

    2015-03-01

    Direct metal laser sintering (DMLS) is a technique to manufacture complex functional mechanical parts from a computer-aided design (CAD) model. Usually, the mechanical components produced by this procedure show higher residual porosity and poorer mechanical properties than those obtained by conventional manufacturing techniques. In this work, a Co-Cr-Mo alloy produced by DMLS with a composition suitable for biomedical applications was submitted to hardness measurements and structural characterization. The alloy showed a hardness value remarkably higher than those commonly obtained for the same cast or wrought alloys. In order to clarify the origin of this unexpected result, the sample microstructure was investigated by X-ray diffraction (XRD), electron microscopy (SEM and TEM) and energy dispersive microanalysis (EDX). For the first time, a homogeneous microstructure comprised of an intricate network of thin ε (hcp)-lamellae distributed inside a γ (fcc) phase was observed. The ε-lamellae grown on the {111}γ planes limit the dislocation slip inside the γ (fcc) phase, causing the measured hardness increase. The results suggest possible innovative applications of the DMLS technique to the production of mechanical parts in the medical and dental fields. Copyright © 2014 Elsevier B.V. All rights reserved.

  8. Direct metal laser sintering titanium dental implants: a review of the current literature.

    Science.gov (United States)

    Mangano, F; Chambrone, L; van Noort, R; Miller, C; Hatton, P; Mangano, C

    2014-01-01

    Statement of Problem. Direct metal laser sintering (DMLS) is a technology that allows fabrication of complex-shaped objects from powder-based materials, according to a three-dimensional (3D) computer model. With DMLS, it is possible to fabricate titanium dental implants with an inherently porous surface, a key property required of implantation devices. Objective. The aim of this review was to evaluate the evidence for the reliability of DMLS titanium dental implants and their clinical and histologic/histomorphometric outcomes, as well as their mechanical properties. Materials and Methods. Electronic database searches were performed. Inclusion criteria were clinical and radiographic studies, histologic/histomorphometric studies in humans and animals, mechanical evaluations, and in vitro cell culture studies on DMLS titanium implants. Meta-analysis could be performed only for randomized controlled trials (RCTs); to evaluate the methodological quality of observational human studies, the Newcastle-Ottawa scale (NOS) was used. Results. Twenty-seven studies were included in this review. No RCTs were found, and meta-analysis could not be performed. The outcomes of observational human studies were assessed using the NOS: these studies showed medium methodological quality. Conclusions. Several studies have demonstrated the potential for the use of DMLS titanium implants. However, further studies that demonstrate the benefits of DMLS implants over conventional implants are needed.

  9. Design of microreactor by integration of reverse engineering and direct metal laser sintering process

    Energy Technology Data Exchange (ETDEWEB)

    Bineli, Aulus Roberto Romao; Gimenez Perez, Ana Paula; Bernardes, Luiz Fernando; Munhoz, Andre Luiz Jardini; Maciel Filho, Rubens [Universidade de Campinas (LOPCA/UNICAMP), SP (Brazil). School of Chemical Engineering. Laboratory of Optimization, Design and Advanced Process Control], Email: aulus@feq.unicamp.br

    2010-07-01

    The propose of this work is to present high precision microfabrication facilities using computer aided technologies as Reverse Engineering (RE) and Rapid Manufacturing (RM) to analyze, design and construct micro reactors to produce high content hydrogen gas. Micro reactors are very compact, have a high surface to volume ratio, exhibit enhanced heat and mass transfer rates, denotes extremely low pressure drop and allow improved thermal integration in the processes involved. The main goals of micro reactors are the optimization of conventional chemical plants and low footprint, opening different ways to research new process technologies and synthesis of new products. In this work, a microchannels plate and housing structure of these plates were fabricated using DMLS method (Direct Metal Laser Sintering). The plates were analyzed to verify the minimum thickness wall that machine can produce, and the housing structure were digitalized, using a 3D scanning, to perform a 3D inspection and to verify the deflection of the constructed part in comparison with original CAD design models. It was observed that DMLS systems are able to produce micro reactors and microchannels plates with high precision at different metallic materials. However, it is important to choose appropriate conditions to avoid residual stresses and consequently warping parts. (author)

  10. Direct Metal Laser Sintering Titanium Dental Implants: A Review of the Current Literature

    Directory of Open Access Journals (Sweden)

    F. Mangano

    2014-01-01

    Full Text Available Statement of Problem. Direct metal laser sintering (DMLS is a technology that allows fabrication of complex-shaped objects from powder-based materials, according to a three-dimensional (3D computer model. With DMLS, it is possible to fabricate titanium dental implants with an inherently porous surface, a key property required of implantation devices. Objective. The aim of this review was to evaluate the evidence for the reliability of DMLS titanium dental implants and their clinical and histologic/histomorphometric outcomes, as well as their mechanical properties. Materials and Methods. Electronic database searches were performed. Inclusion criteria were clinical and radiographic studies, histologic/histomorphometric studies in humans and animals, mechanical evaluations, and in vitro cell culture studies on DMLS titanium implants. Meta-analysis could be performed only for randomized controlled trials (RCTs; to evaluate the methodological quality of observational human studies, the Newcastle-Ottawa scale (NOS was used. Results. Twenty-seven studies were included in this review. No RCTs were found, and meta-analysis could not be performed. The outcomes of observational human studies were assessed using the NOS: these studies showed medium methodological quality. Conclusions. Several studies have demonstrated the potential for the use of DMLS titanium implants. However, further studies that demonstrate the benefits of DMLS implants over conventional implants are needed.

  11. Comparative Evaluation of Effects of Laser Modalities on Shear Bond Strengths of Veneering Porcelains to Laser Sintered Substructures: An In Vitro Study.

    Science.gov (United States)

    Gorler, Oguzhan; Saygin, Aysegul Goze

    2017-06-01

    Laser modalities and direct metal laser sintering (DMLS) have a potential to enhance micromechanical bonding between dental super- and infrastructures. However, the effect of different manufacturing methods on the metal-ceramic bond strength needs further evaluation. We investigated the effect of surface treatment with Er:YAG, Nd:YAG, and Ho:YAG lasers on the shear bond strength (SBS) of high-fusion dental porcelains (Vita and G-Ceram) to infrastructures prepared with DMLS in vitro settings. Study specimens (n = 128) were randomly divided into study subsets (n = 8), considering treatment types applied on the surface of infrastructures, including sandblasting and selected laser modalities; infrastructure types as direct laser sintered (DLS) and Ni-Cr based; and superstructure porcelains as Vita and G-Ceram. The SBS test was performed to assess the effectiveness of surface modifications that were also examined with a stereo microscope. Considering laser procedure types, the highest SBS values were obtained by Er:YAG laser, followed by, with a decreasing efficiency, Ho:YAG laser and sandblasting procedures, and Nd:YAG laser procedure (p laser decreases the bonding of Vita and G-Ceram in all the infrastructures compared with sandblasting. Considering porcelains, the highest SBS values were obtained by Vita (p laser procedures caused surface irregularities as revealed by the stereo microscopic examination. In current experimental settings, Er:YAG laser applied to DLS infrastructure veneered with Vita porcelain increases bonding strength more distinctly, and Nd:YAG laser applied to Ni-Cr-based infrastructure veneered with G-Ceram porcelain alters bonding strength unfavorably.

  12. Predicting the elastic properties of selective laser sintered PCL/β-TCP bone scaffold materials using computational modelling.

    Science.gov (United States)

    Doyle, Heather; Lohfeld, Stefan; McHugh, Peter

    2014-03-01

    This study assesses the ability of finite element (FE) models to capture the mechanical behaviour of sintered orthopaedic scaffold materials. Individual scaffold struts were fabricated from a 50:50 wt% poly-ε-caprolactone (PCL)/β-tricalcium phosphate (β-TCP) blend, using selective laser sintering. The tensile elastic modulus of single struts was determined experimentally. High resolution FE models of single struts were generated from micro-CT scans (28.8 μm resolution) and an effective strut elastic modulus was calculated from tensile loading simulations. Three material assignment methods were employed: (1) homogeneous PCL elastic constants, (2) composite PCL/β-TCP elastic constants based on rule of mixtures, and (3) heterogeneous distribution of micromechanically-determined elastic constants. In comparison with experimental results, the use of homogeneous PCL properties gave a good estimate of strut modulus; however it is not sufficiently representative of the real material as it neglects the β-TCP phase. The rule of mixtures method significantly overestimated strut modulus, while there was no significant difference between strut modulus evaluated using the micromechanically-determined elastic constants and experimentally evaluated strut modulus. These results indicate that the multi-scale approach of linking micromechanical modelling of the sintered scaffold material with macroscale modelling gives an accurate prediction of the mechanical behaviour of the sintered structure.

  13. Tensile Properties Characterization of AlSi10Mg Parts Produced by Direct Metal Laser Sintering via Nested Effects Modeling

    Directory of Open Access Journals (Sweden)

    Biagio Palumbo

    2017-02-01

    Full Text Available A statistical approach for the characterization of Additive Manufacturing (AM processes is presented in this paper. Design of Experiments (DOE and ANalysis of VAriance (ANOVA, both based on Nested Effects Modeling (NEM technique, are adopted to assess the effect of different laser exposure strategies on physical and mechanical properties of AlSi10Mg parts produced by Direct Metal Laser Sintering (DMLS. Due to the wide industrial interest in AM technologies in many different fields, it is extremely important to ensure high parts performances and productivity. For this aim, the present paper focuses on the evaluation of tensile properties of specimens built with different laser exposure strategies. Two optimal laser parameters settings, in terms of both process quality (part performances and productivity (part build rate, are identified.

  14. SLS Test Stand Site Selection

    Science.gov (United States)

    Crowe, Kathryn; Williams, Michael

    2015-01-01

    Test site selection is a critical element of the design, development and production of a new system. With the advent of the new Space Launch System (SLS), the National Aeronautics and Space Administration (NASA) had a number of test site selection decisions that needed to be made early enough in the Program to support the planned Launch Readiness Date (LRD). This case study focuses on decisions that needed to be made in 2011 and 2012 in preparation for the April 2013 DPMC decision about where to execute the Main Propulsion Test that is commonly referred to as "Green Run." Those decisions relied upon cooperative analysis between the Program, the Test Lab and Center Operations. The SLS is a human spaceflight vehicle designed to carry a crew farther into space than humans have previously flown. The vehicle consists of four parts: the crew capsule, the upper stage, the core stage, and the first stage solid rocket boosters. The crew capsule carries the astronauts, while the upper stage, the core stage, and solid rocket boosters provide thrust for the vehicle. In other words, the stages provide the "lift" part of the lift vehicle. In conjunction with the solid rocket boosters, the core stage provides the initial "get-off-the-ground" thrust to the vehicle. The ignition of the four core stage engines and two solid rocket boosters is the first step in the launch portion of the mission. The solid rocket boosters burn out after about 2 minutes of flight, and are then jettisoned. The core stage provides thrust until the vehicle reaches a specific altitude and speed, at which point the core stage is shut off and jettisoned, and the upper stage provides vehicle thrust for subsequent mission trajectories. The integrated core stage primarily consists of a liquid oxygen tank, a liquid hydrogen tank, and the four core stage engines. For the SLS program, four RS-25 engines were selected as the four core stage engines. The RS-25 engine is the same engine that was used for Space

  15. Stress-strain analysis of porous scaffolds made from titanium alloys synthesized via SLS method

    Science.gov (United States)

    Shishkovsky, I.

    2009-09-01

    A layer-by-layer selective laser sintering (SLS) technology seems to be greatly promising for solving the plastic surgery problems, particularly those pertaining to the facial reconstruction. Made from titanium-based alloys (titanium or nitinol, i.e. NiTi-intermetallic phase), the porous scaffolds for cranioplasty are an efficient tool for rectifying the face defects and for the dental orthopedic surgery. The progress in the oral surgery and teeth implantation is caused by the problem of an osteointegration on the one hand, and by achievements of the implant synthesis techniques, on the other hand. An important problem thereby is a profound study of the stress-strain behavior of porous implants under the masticatory load or pressure. In the present study the ways for the optimization of the porous implant structural and strength properties as the function of the laser synthesis parameters are described. The finite element approach (ANSYS) was used here for a complex dowel description and numerical simulations. In order to evaluate the processes in the porous implant under the external loading, a CAD 3D model was built for different internal and external configurations of the implant and/or initial shape of powdered particles. The stress-strain dependences were calculated that displayed the irregularity of the stress distribution by the implant volume in the bone tissue. Most of the values are concentrated in places of object contact.

  16. Laser Sintered Magnesium-Calcium Silicate/Poly-ε-Caprolactone Scaffold for Bone Tissue Engineering

    Directory of Open Access Journals (Sweden)

    Kuo-Yang Tsai

    2017-01-01

    Full Text Available In this study, we manufacture and analyze bioactive magnesium–calcium silicate/poly-ε-caprolactone (Mg–CS/PCL 3D scaffolds for bone tissue engineering. Mg–CS powder was incorporated into PCL, and we fabricated the 3D scaffolds using laser sintering technology. These scaffolds had high porosity and interconnected-design macropores and structures. As compared to pure PCL scaffolds without an Mg–CS powder, the hydrophilic properties and degradation rate are also improved. For scaffolds with more than 20% Mg–CS content, the specimens become completely covered by a dense bone-like apatite layer after soaking in simulated body fluid for 1 day. In vitro analyses were directed using human mesenchymal stem cells (hMSCs on all scaffolds that were shown to be biocompatible and supported cell adhesion and proliferation. Increased focal adhesion kinase and promoted cell adhesion behavior were observed after an increase in Mg–CS content. In addition, the results indicate that the Mg–CS quantity in the composite is higher than 10%, and the quantity of cells and osteogenesis-related protein of hMSCs is stimulated by the Si ions released from the Mg–CS/PCL scaffolds when compared to PCL scaffolds. Our results proved that 3D Mg–CS/PCL scaffolds with such a specific ionic release and good degradability possessed the ability to promote osteogenetic differentiation of hMSCs, indicating that they might be promising biomaterials with potential for next-generation bone tissue engineering scaffolds.

  17. The role of La2O3 in direct laser sintering of submicrometre WC Cop/Cu MMCs

    Science.gov (United States)

    Gu, Dongdong; Shen, Yifu

    2008-05-01

    This paper presents a detailed investigation of the influence of rare earth (RE) oxide (La2O3) addition on densification and microstructure of direct laser sintered submicrometre WC-Cop/Cu metal matrix composites (MMCs) possessing 50.0 wt% reinforcement (WC-Co). It was found that with increasing La2O3 addition to a suitable amount (1.0 wt%), the particulate dispersion was homogenized and the particulate/matrix interfacial bonding was improved. However, with an excessive addition of La2O3 (1.5 wt%), a heterogeneous microstructure consisting of highly accumulated particulates was present. The exact metallurgical roles of RE element in direct laser sintering of particulate reinforced MMCs were addressed. It showed that a proper addition of RE element (i) decreased surface tension of the melt and enhanced solid-liquid wettability; (ii) dragged and/or pinned grain/phase boundaries and resisted grain coarsening and particulate aggregating. However, the balling phenomenon occurred and the activity of RE atoms decreased at an even higher La2O3 content, thereby producing detrimental effects on laser forming ability.

  18. 计算机集成激光三维增材成形制造平台%Laser Three-dimensional Additive Forming Manufacturing Platform by Computer Integrating for LCD-SLM-SLS

    Institute of Scientific and Technical Information of China (English)

    颜永年; 荆红; 张定军; 陈振东

    2014-01-01

    将激光熔覆沉积(LCD)和选择性激光熔化/烧结(SLM/S)两类最重要的金属增材成形技术中的CAD模型、分层与路径规划、工艺参数和激光使能系统等相关信息和异构数据,通过采用CIMS的技术原理和系统集成方法,构建了L-SS(LCD-SLM/S)激光增材成形平台,实现了在计算机管控下,将信息数据资源与多台3D打印设备、激光器的优化配置,大大提高了信息共享度、资源利用率和节能效率。%LCD (laser cladding deposition) and SLM/S (selective laser melting/sintering) are two kinds of the most important metal addictive forming technologies. In the paper ,it was proposed that the Laser addictive forming platform was built based on all information and heterogeneous data about the CAD model,layering,path planning,parameters of process and Laser System by using the technology principle and system integration methods of CIMS (computer integrated manufacturing system). The L-SS (LCD-SLM/S) platform integrates all data ,optimizes 3D-printer and laser devices under the control of computer and greatly improves the degree of information sharing ,the ratio of information utilization and energy efficiency.

  19. The Sustainable Leadership Simulator (SLS)

    DEFF Research Database (Denmark)

    Kjærgaard, Thomas; Edgeman, Rick; Grewatsch, Sylvia

    Some businesses and some industries are demonstrating leadership on sustainability issues through cross-organizational collaboration and innovation, but the diffusion and scaling up of the sustainability solutions often termed Best Practices has been identified as a key challenge for future...... sustainable development by the UN (Leisinger and Bakker, 2013). Over a little more than a decade global initiatives like the Global Reporting Initiative (GRI) and the UN Global Compact (UNGC) has demonstrated leadership by addressing these issues through voluntary commitment from thousands of corporations...... by the systematic application of more innovative governance mechanisms. This article currently conceptualizes the UN PRME-endorsed (Haertle, 2013) Sustainability Leadership Simulator (SLS), which at a minimum level of operationalization will be an open source based and hence impactful online training simulator...

  20. Product Development and its Comparative Analysis by SLA, SLS and FDM Rapid Prototyping Processes

    Science.gov (United States)

    Choudhari, C. M.; Patil, V. D.

    2016-09-01

    To grab market and meeting deadlines has increased the scope of new methods in product design and development. Industries continuously strive to optimize the development cycles with high quality and cost efficient products to maintain market competitiveness. Thus the need of Rapid Prototyping Techniques (RPT) has started to play pivotal role in rapid product development cycle for complex product. Dimensional accuracy and surface finish are the corner stone of Rapid Prototyping (RP) especially if they are used for mould development. The paper deals with the development of part made with the help of Selective Laser Sintering (SLS), Stereo-lithography (SLA) and Fused Deposition Modelling (FDM) processes to benchmark and investigate on various parameters like material shrinkage rate, dimensional accuracy, time, cost and surface finish. This helps to conclude which processes can be proved to be effective and efficient in mould development. In this research work the emphasis was also given to the design stage of a product development to obtain an optimum design solution for an existing product.

  1. Tensile properties and microstructure of direct metal laser-sintered TI6AL4V (ELI alloy

    Directory of Open Access Journals (Sweden)

    Moletsane, M. G.

    2016-11-01

    Full Text Available Direct metal laser sintering (DMLS is an additive manufacturing technology used to melt metal powder by high laser power to produce customised parts, light-weight structures, or other complex objects. During DMLS, powder is melted and solidified track-by-track and layer-by-layer; thus, building direction can influence the mechanical properties of DMLS parts. The mechanical properties and microstructure of material produced by DMLS can depend on the powder properties, process parameters, scanning strategy, and building geometry. In this study, the microstructure, tensile properties, and porosity of DMLS Ti6Al4V (ELI horizontal samples were analysed. Defect analysis by CT scans in pre-strained samples was used to detect the crack formation mechanism during tensile testing of as-built and heat-treated samples. The mechanical properties of the samples before and after stress relieving are discussed.

  2. Establishing Antibacterial Multilayer Films on the Surface of Direct Metal Laser Sintered Titanium Primed with Phase-Transited Lysozyme

    Science.gov (United States)

    Guan, Binbin; Wang, Haorong; Xu, Ruiqing; Zheng, Guoying; Yang, Jie; Liu, Zihao; Cao, Man; Wu, Mingyao; Song, Jinhua; Li, Neng; Li, Ting; Cai, Qing; Yang, Xiaoping; Li, Yanqiu; Zhang, Xu

    2016-11-01

    Direct metal laser sintering is a technology that allows the fabrication of titanium (Ti) implants with a functional gradation of porosity and surface roughness according to three-dimensional (3D) computer data. The surface roughness of direct metal laser sintered titanium (DMLS-Ti) implants may provide abundant binding sites for bacteria. Bacterial colonization and subsequent biofilm formation can cause unsatisfactory cell adhesion and implant-related infections. To prevent such infections, a novel phase-transited lysozyme (PTL) was utilized as an initial functional layer to simply and effectively prime DMLS-Ti surfaces for subsequent coating with antibacterial multilayers. The purpose of the present study was to establish a surface with dual biological functionality. The minocycline-loaded polyelectrolyte multilayers of hyaluronic acid (HA) and chitosan (CS) formed via a layer-by-layer (LbL) self-assembly technique on PTL-functionalized DMLS-Ti were designed to inhibit pathogenic microbial infections while allowing the DMLS-Ti itself and the modified coatings to retain acceptable biocompatibility. The experimental results indicate that the DMLS-Ti and the hydrogel treated surfaces can inhibit early bacterial adhesion while completely preserving osteoblast functions. This design is expected to gain considerable interest in the medical field and to have good potential for applications in multifunctional DMLS-Ti implants.

  3. Direct metal laser sintering (DMLS) of a customized titanium mesh for prosthetically guided bone regeneration of atrophic maxillary arches.

    Science.gov (United States)

    Ciocca, L; Fantini, M; De Crescenzio, F; Corinaldesi, G; Scotti, R

    2011-11-01

    This study describes a protocol for the direct manufacturing of a customized titanium mesh using CAD-CAM procedures and rapid prototyping to augment maxillary bone and minimize surgery when severe atrophy or post-oncological deformities are present. Titanium mesh and particulate autogenous plus bovine demineralised bone were planned for patient rehabilitation. Bone augmentation planning was performed using the pre-op CT data set in relation to the prosthetic demands, minimizing the bone volume to augment at the minimum necessary for implants. The containment mesh design was used to prototype the 0.6 mm thickness customized titanium mesh, by direct metal laser sintering. The levels of regenerated bone were calculated using the post-op CT data set, through comparison with the pre-op CT data set. The mean vertical height difference of the crestal bone was 2.57 mm, while the mean buccal-palatal dimension of thickness difference was 3.41 mm. All planned implants were positioned after an 8 month healing period using two-step implant surgery, and finally restored with a partial fixed prosthesis. We present a viable and reproducible method to determine the correct bone augmentation prior to implant placement and CAD-CAM to produce a customized direct laser-sintered titanium mesh that can be used for bone regeneration.

  4. REMINDER: Saved Leave Scheme (SLS)

    CERN Multimedia

    2003-01-01

    Transfer of leave to saved leave accounts Under the provisions of the voluntary saved leave scheme (SLS), a maximum total of 10 days'* annual and compensatory leave (excluding saved leave accumulated in accordance with the provisions of Administrative Circular No 22B) can be transferred to the saved leave account at the end of the leave year (30 September). We remind you that unused leave of all those taking part in the saved leave scheme at the closure of the leave year accounts is transferred automatically to the saved leave account on that date. Therefore, staff members have no administrative steps to take. In addition, the transfer, which eliminates the risk of omitting to request leave transfers and rules out calculation errors in transfer requests, will be clearly shown in the list of leave transactions that can be consulted in EDH from October 2003 onwards. Furthermore, this automatic leave transfer optimizes staff members' chances of benefiting from a saved leave bonus provided that they ar...

  5. [The effect of technological parameters of wide-band laser cladding on microstructure and sinterability of gradient bioceramics composite coating].

    Science.gov (United States)

    Liu, Qibin; Zhu, Weidong; Zou, Longjiang; Zheng, Min; Dong, Chuang

    2005-12-01

    The gradient bioceramics coating was prepared on the surface of Ti-6Al-4V alloy by using wide-band laser cladding. And the effect of technological parameters of wide-band laser cladding on microstructure and sinterability of gradient bioceramics composite coating was studied. The experimental results indicated that in the circumstances of size of laser doze D and scanning velocity V being fixed, with the increasement of power P, the density of microstructure in bioceramics coating gradually degraded; with the increasement of power P, the pore rate of bioceramics gradually became high. While P = 2.3 KW, the bioceramics coating with dense structure and lower pore rate (5.11%) was obtained; while P = 2.9 KW, the bioceramics coating with disappointing density was formed and its pore rate was up to 21.32%. The microhardness of bioceramics coating demonstrated that while P = 2.3 KW, the largest value of microhardness of bioceramics coating was 1100 HV. Under the condition of our research work, the optimum technological parameters for preparing gradient bioceramics coating by wide-band laser cladding are: P = 2.3 KW, V = 145 mm/min, D = 16 mm x 2 mm.

  6. PLATYNG OF WEAR RESISTANT SURFACE LAYERS BY THE METHOD - LASER SINTERING

    Directory of Open Access Journals (Sweden)

    CIOFU Florin

    2012-05-01

    Full Text Available The essence of process for production of metal powders by aggregation is the formation and sintering operations that cause growth and stabilization of the contact surfaces, together with connections interatomic cohesion between particles. A body of metal powders is a thermodynamically unstable state due to the smoothness powder, grains surface roughness, form, degree of hardening in deformed areas, surface defects at grain polycrystalline networks (vacations, dislocations, etc.

  7. Experimental analysis on semi-finishing machining of Ti6Al4V additively manufactured by direct melting laser sintering

    Science.gov (United States)

    Imbrogno, Stano; Bordin, Alberto; Bruschi, Stefania; Umbrello, Domenico

    2016-10-01

    The Additive Manufacturing (AM) techniques are particularly appealing especially for titanium aerospace and biomedical components because they permit to achieve a strong reduction of the buy-to-fly ratio. However, finishing machining operations are often necessary to reduce the uneven surface roughness and geometrics because of local missing accuracy. This work shows the influence of the cutting parameters, cutting speed and feed rate, on the cutting forces as well as on the thermal field observed in the cutting zone, during a turning operation carried out on bars made of Ti6Al4V obtained by the AM process called Direct Metal Laser Sintering (DMLS). Moreover, the sub-surface microstructure alterations due to the process are also showed and commented.

  8. Fabrication of ZnO nanoparticles by laser ablation of sintered ZnO in aqueous solution

    Energy Technology Data Exchange (ETDEWEB)

    Kawabata, Keisuke; Nanai, Yasushi; Okuno, Tsuyoshi [University of Electro-Communications, Department of Applied Physics and Chemistry, Chofu, Tokyo (Japan); Kimura, Seiji [University of Electro-Communications, The Center for Instrumental Analysis, Chofu, Tokyo (Japan)

    2012-04-15

    Fabrication of ZnO nanoparticles by laser ablation in liquid medium is reported. The possibility of using a sintered ZnO target for the ablation as well as a Zn plate is demonstrated. The appropriate aqueous solution of sodium dodecyl sulfate is found to be 1 mM for ZnO growing. The shape of ZnO nanoparticles is sphere and its diameter is 30{proportional_to}60 nm. Fourier transform infrared spectra, Raman scattering spectra, and photoluminescence spectra reveal the optical properties of ZnO nanoparticles. Nanoparticles obtained by using ZnO targets show a smaller defect density compared with those by using Zn targets. (orig.)

  9. Nonvacuum, maskless fabrication of a flexible metal grid transparent conductor by low-temperature selective laser sintering of nanoparticle ink.

    Science.gov (United States)

    Hong, Sukjoon; Yeo, Junyeob; Kim, Gunho; Kim, Dongkyu; Lee, Habeom; Kwon, Jinhyeong; Lee, Hyungman; Lee, Phillip; Ko, Seung Hwan

    2013-06-25

    We introduce a facile approach to fabricate a metallic grid transparent conductor on a flexible substrate using selective laser sintering of metal nanoparticle ink. The metallic grid transparent conductors with high transmittance (>85%) and low sheet resistance (30 Ω/sq) are readily produced on glass and polymer substrates at large scale without any vacuum or high-temperature environment. Being a maskless direct writing method, the shape and the parameters of the grid can be easily changed by CAD data. The resultant metallic grid also showed a superior stability in terms of adhesion and bending. This transparent conductor is further applied to the touch screen panel, and it is confirmed that the final device operates firmly under continuous mechanical stress.

  10. Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

    Science.gov (United States)

    Ahmed, Sazzad Hossain; Mian, Ahsan; Srinivasan, Raghavan

    2016-07-01

    In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

  11. Integration of Heat Treatment with Shot Peening of 17-4 Stainless Steel Fabricated by Direct Metal Laser Sintering

    Science.gov (United States)

    AlMangour, Bandar; Yang, Jenn-Ming

    2017-08-01

    Direct metal laser sintering (DMLS) is a promising powder-based additive manufacturing process for fabrication of near-net-shape parts. However, the typically poor fatigue performance of DMLS parts must be addressed for use in demanding industrial applications. Post-treatment can be applied to enhance the performance of such components. Earlier attempts at inducing grain refinement through severe plastic deformation of part surfaces using shot peening improved the physical and mechanical properties of metals without chemical alteration. However, heat treatment can modify the surface-hardening effects attained by shot peening. Hence, we examined the feasibility of applying shot peening combined with heat treatment to improve the performance of DMLS-fabricated 17-4 stainless steel parts through microstructural evolution studies and hardness measurements. Compared to a specimen treated only by shot peening, the sample exposed to additional heat treatment showed increased hardness due to aging of the dominant phase.

  12. Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

    Energy Technology Data Exchange (ETDEWEB)

    Ahmed, Sazzad Hossain; Mian, Ahsan, E-mail: ahsan.mian@wright.edu; Srinivasan, Raghavan [Department of Mechanical and Materials Engineering, Wright State University, Dayton, Ohio 45435 (United States)

    2016-07-12

    In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

  13. The effect of post-sintering treatments on the fatigue and biological behavior of Ti-6Al-4V ELI parts made by selective laser melting.

    Science.gov (United States)

    Benedetti, M; Torresani, E; Leoni, M; Fontanari, V; Bandini, M; Pederzolli, C; Potrich, C

    2017-03-28

    Fatigue resistance and biocompatibility are key parameters for the successful implantation of hard-tissue prostheses, which nowadays are more and more frequently manufactured by selective laser melting (SLM). For this purpose, the present paper is aimed at investigating the effect of post-sintering treatments on the fatigue behavior and biological properties of Ti samples produced by SLM. After the building process, all samples are heat treated to achieve a complete stress relief. The remaining ones are tribofinished with the aim of reducing the surface roughness of the as-sintered condition. Part of the tribofinished samples are then subjected to one of the following post-sintering treatments: (i) shot peening, (ii) hot isostatic pressing (HIP), and (iii) electropolishing. It is found that shot peening and HIP are the most effective treatments to improve the high and the very-high cycle fatigue resistance, respectively. At the same time, they preserve the good biocompatibility ensured by the biomedical Titanium Grade 23.

  14. 3D printing of gas jet nozzles for laser-plasma accelerators

    Science.gov (United States)

    Döpp, A.; Guillaume, E.; Thaury, C.; Gautier, J.; Ta Phuoc, K.; Malka, V.

    2016-07-01

    Recent results on laser wakefield acceleration in tailored plasma channels have underlined the importance of controlling the density profile of the gas target. In particular, it was reported that the appropriate density tailoring can result in improved injection, acceleration, and collimation of laser-accelerated electron beams. To achieve such profiles, innovative target designs are required. For this purpose, we have reviewed the usage of additive layer manufacturing, commonly known as 3D printing, in order to produce gas jet nozzles. Notably we have compared the performance of two industry standard techniques, namely, selective laser sintering (SLS) and stereolithography (SLA). Furthermore we have used the common fused deposition modeling to reproduce basic gas jet designs and used SLA and SLS for more sophisticated nozzle designs. The nozzles are characterized interferometrically and used for electron acceleration experiments with the Salle Jaune terawatt laser at Laboratoire d'Optique Appliquée.

  15. 3D printing of gas jet nozzles for laser-plasma accelerators

    Energy Technology Data Exchange (ETDEWEB)

    Döpp, A.; Guillaume, E.; Thaury, C.; Gautier, J.; Ta Phuoc, K.; Malka, V. [LOA, ENSTA ParisTech, CNRS, École Polytechnique, Université Paris-Saclay, 828 Boulevard des Maréchaux, 91762 Palaiseau Cedex (France)

    2016-07-15

    Recent results on laser wakefield acceleration in tailored plasma channels have underlined the importance of controlling the density profile of the gas target. In particular, it was reported that the appropriate density tailoring can result in improved injection, acceleration, and collimation of laser-accelerated electron beams. To achieve such profiles, innovative target designs are required. For this purpose, we have reviewed the usage of additive layer manufacturing, commonly known as 3D printing, in order to produce gas jet nozzles. Notably we have compared the performance of two industry standard techniques, namely, selective laser sintering (SLS) and stereolithography (SLA). Furthermore we have used the common fused deposition modeling to reproduce basic gas jet designs and used SLA and SLS for more sophisticated nozzle designs. The nozzles are characterized interferometrically and used for electron acceleration experiments with the SALLE JAUNE terawatt laser at Laboratoire d’Optique Appliquée.

  16. 3D printing of gas jet nozzles for laser-plasma accelerators

    CERN Document Server

    Döpp, A; Thaury, C; Gautier, J; Phuoc, K Ta; Malka, V

    2016-01-01

    Recent results on laser wakefield acceleration in tailored plasma channels have underlined the importance of controlling the density profile of the gas target. In particular it was reported that appropriate density tailoring can result in improved injection, acceleration and collimation of laser-accelerated electron beams. To achieve such profiles innovative target designs are required. For this purpose we have reviewed the usage of additive layer manufacturing, commonly known as 3D printing, in order to produce gas jet nozzles. Notably we have compared the performance of two industry standard techniques, namely selective laser sintering (SLS) and stereolithography (SLA). Furthermore we have used the common fused deposition modeling (FDM) to reproduce basic gas jet designs and used SLA and SLS for more sophisticated nozzle designs. The nozzles are characterized interferometrically and used for electron acceleration experiments with the Salle Jaune terawatt laser at Laboratoire d'Optique Appliqu\\'ee.

  17. Adhesion of dental porcelain to cast, milled, and laser-sintered cobalt-chromium alloys: shear bond strength and sensitivity to thermocycling.

    Science.gov (United States)

    Serra-Prat, Josep; Cano-Batalla, Jordi; Cabratosa-Termes, Josep; Figueras-Àlvarez, Oscar

    2014-09-01

    New technologies have led to the introduction of new materials, so an evaluation of the adhesion of ceramics to these materials is needed. The purpose of this study was to compare the shear bond strength of dental porcelain to cast, milled, and laser-sintered cobalt-chromium alloys, and to investigate the adhesive bond and failure type after thermocycling, 90 metal cylinders (10 mm diameter and 10 mm height) were prepared from cast (30 specimens), milled (30 specimens), and laser-sintered (30 specimens) alloys. Ceramic cylinders (2.5 mm diameter and 4 mm length) were fused to the alloy cylinders. For each group, 15 specimens were thermocycled 5500 times at temperatures between 4°C and 60°C before testing. After testing, the specimen surfaces were visually examined to determine the failure mode. Differences in adhesion values according to manufacturing method, testing condition (thermocycling or no thermocycling), and interaction between the factors were evaluated with a 2-way ANOVA. The χ(2) test (95% confidence level) was performed to determine whether the failure mode was associated with the testing condition. Adhesion strengths for the nonthermocycled specimens were 42.79 ±14.14 MPa (cast), 37.56 ±9.18 MPa (milled), and 29.09 ±6.95 MPa (laser-sintered), and, for the thermocycled specimens, 16.52 ±8.96 MPa (cast), 22.21 ±13.25 MPa (milled), and 24.28 ±10.13 MPa (laser-sintered). Two-way ANOVA results indicated no statistically significant differences in adhesion among the manufacturing methods (P=.257), but statistically significant differences were observed according to both testing conditions (Padhesion values for all the materials were adequate for clinical applications. No significant adhesion differences were observed between cast, milled, and laser-sintered specimens, or among thermocycled and nonthermocycled laser-sintered specimens. However, significant adhesion differences were observed among the thermocycled and nonthermocycled cast and

  18. Histological Evidence of the Osseointegration of Fractured Direct Metal Laser Sintering Implants Retrieved after 5 Years of Function

    Directory of Open Access Journals (Sweden)

    Francesco Mangano

    2017-01-01

    Full Text Available Background. Direct metal laser sintering (DMLS is an additive manufacturing technique that allows the fabrication of dental implants layer by layer through the laser fusion of titanium microparticles. The surface of DMLS implants is characterized by a high open porosity with interconnected pores of different sizes; therefore, it has the potential to enhance and accelerate bone healing. To date, however, there are no histologic/histomorphometric studies in the literature evaluating the interface between bone and DMLS implants in the long-term. Purpose. To evaluate the interface between bone and DMLS implants retrieved after 5 years of functional loading. Methods. Two fractured DMLS implants were retrieved from the human jaws, using a 5 mm trephine bur. Both the implants were clinically stable and functioned regularly before fracture. The specimens were processed for histologic/histomorphometric evaluation; the bone-to-implant contact (BIC% was calculated. Results. Compact, mature lamellar bone was found over most of the DMLS implants in close contact with the implant surface; the histomorphometric evaluation showed a mean BIC% of 66.1% (±4.5%. Conclusions. The present histologic/histomorphometric study showed that DMLS implants were well integrated in bone, after 5 years of loading, with the peri-implant bone undergoing continuous remodeling at the interface.

  19. Histological Evidence of the Osseointegration of Fractured Direct Metal Laser Sintering Implants Retrieved after 5 Years of Function.

    Science.gov (United States)

    Mangano, Francesco; Mangano, Carlo; Piattelli, Adriano; Iezzi, Giovanna

    2017-01-01

    Direct metal laser sintering (DMLS) is an additive manufacturing technique that allows the fabrication of dental implants layer by layer through the laser fusion of titanium microparticles. The surface of DMLS implants is characterized by a high open porosity with interconnected pores of different sizes; therefore, it has the potential to enhance and accelerate bone healing. To date, however, there are no histologic/histomorphometric studies in the literature evaluating the interface between bone and DMLS implants in the long-term. To evaluate the interface between bone and DMLS implants retrieved after 5 years of functional loading. Two fractured DMLS implants were retrieved from the human jaws, using a 5 mm trephine bur. Both the implants were clinically stable and functioned regularly before fracture. The specimens were processed for histologic/histomorphometric evaluation; the bone-to-implant contact (BIC%) was calculated. Compact, mature lamellar bone was found over most of the DMLS implants in close contact with the implant surface; the histomorphometric evaluation showed a mean BIC% of 66.1% (±4.5%). The present histologic/histomorphometric study showed that DMLS implants were well integrated in bone, after 5 years of loading, with the peri-implant bone undergoing continuous remodeling at the interface.

  20. Direct laser metal sintering as a new approach to fabrication of an isoelastic functionally graded material for manufacture of porous titanium dental implants.

    Science.gov (United States)

    Traini, T; Mangano, C; Sammons, R L; Mangano, F; Macchi, A; Piattelli, A

    2008-11-01

    This work focuses on a titanium alloy implants incorporating a gradient of porosity, from the inner core to the outer surface, obtained by laser sintering of metal powder. Surface appearance, microstructure, composition, mechanical properties and fractography were evaluated. All the specimens were prepared by a selective laser sintering procedure using a Ti-6Al-4V alloy powder with a particle size of 1-10 microm. The morphological and chemical analyses were performed by SEM and energy dispersive X-ray spectroscopy. The flexure strength was determined by a three-point bend test using a universal testing machine. The surface roughness was investigated using a confocal scanning laser microscope. The surface roughness variation was statistically evaluated by use of a Chi square test. A p value of metal core consisted of columnar beta grains with alpha and beta laths within the grains. The alloy was composed of 90.08% Ti, 5.67% Al and 4.25% V. The Young's modulus of the inner core material was 104+/-7.7 GPa; while that of the outer porous material was 77+/-3.5 GPa. The fracture face showed a dimpled appearance typical of ductile fracture. In conclusion, laser metal sintering proved to be an efficient means of construction of dental implants with a functionally graded material which is better adapted to the elastic properties of the bone. Such implants should minimize stress shielding effects and improve long-term performance.

  1. Sinterable Ceramic Powders from Laser Heated Gas Phase Reactions and Rapidly Solidified Ceramic Materials.

    Science.gov (United States)

    1984-07-01

    Deryatyk, et al. "Kinetics of the Thermal Decomposition of Monosilane , Arsine, and Monosilane with Arsine Impurity," Russ., J. Inorg. Chem., 18, 1528...1965). 72 U L ._ 16. J. H. Purnell and R. Walsh, "Pyrolysis of Monosilane ," Proc. Royal Soc., Series A, London, p. 545 (1966). 17. T. F. Deutsch...34Infrared Laser Photochemistry of Silane," J. Chem. Phys., 70, 1187 (1979). 18. A. N. Oraevskii, et al., "Laser-Chemical Decomposition of Monosilane ," High

  2. Evaluation of fit of cement-retained implant-supported 3-unit structures fabricated with direct metal laser sintering and vacuum casting techniques.

    Science.gov (United States)

    Oyagüe, Raquel Castillo; Sánchez-Turrión, Andrés; López-Lozano, José Francisco; Montero, Javier; Albaladejo, Alberto; Suárez-García, María Jesús

    2012-07-01

    This study evaluated the vertical discrepancy of implant-fixed 3-unit structures. Frameworks were constructed with laser-sintered Co-Cr, and vacuum-cast Co-Cr, Ni-Cr-Ti, and Pd-Au. Samples of each alloy group were randomly luted in standard fashion using resin-modified glass-ionomer, self-adhesive, and acrylic/urethane-based cements (n = 12 each). Discrepancies were SEM analyzed. Three-way ANOVA and Student-Newman-Keuls tests were run (P Laser-sintered structures achieved the best fit per cement tested. Within each alloy group, resin-modified glass-ionomer and acrylic/urethane-based cements produced comparably lower discrepancies than the self-adhesive agent. The abutment position did not yield significant differences. All misfit values could be considered clinically acceptable.

  3. The influence of small stoichiometric deviations in the properties dielectric of barium titanate ceramics laser sintering; A influencia de pequenos desvios estequiometricos nas propriedades eletricas de ceramicas de titanato de bario sinterizadas a laser

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Marcelo Souza da; Silva, Ronaldo Santos da, E-mail: ssiilva990@hotmmail.com [Universidade Federal de Sergipe (UFS), Sao Cristovao, SP (Brazil). Departameneto de Fisica. Grupo de Materiais Ceramicos Avancados

    2012-07-01

    It has recently been investigated the influence of the laser sintering on the electrical properties of the ceramic bodies. This work is dedicated to studying how a small deviation stoichiometric barium and / or titanium may interfere with the dielectric properties of ceramics based on barium titanate (BaTiO3) when they are sintered by laser. Ceramics based on doped barium titanate lanthanum (Ba{sub 0,998}La{sub 0,002}Ti{sub 1-n}O{sub 3}) were produced and laser sintering. The crystalline phase was verified by X-ray diffraction, information on the microstructure of the sintered samples laser were obtained with the aid of the technique of electron microscopy (SEM) and, the impedance spectroscopy technique was used to characterize the dielectric material. The preliminary results obtained show ceramic bodies with a density of 93% and with good homogeneity of the microstructure. The high values of dielectric permittivity of the ceramics were observed for samples with a deviation where the stoichiometric ratio [Ba]/[Ti] <1. (author)

  4. Vertical misfit of laser-sintered and vacuum-cast implant-supported crown copings luted with definitive and temporary luting agents.

    Science.gov (United States)

    Castillo-de-Oyagüe, Raquel; Sánchez-Turrión, Andrés; López-Lozano, José-Francisco; Albaladejo, Alberto; Torres-Lagares, Daniel; Montero, Javier; Suárez-García, Maria-Jesús

    2012-07-01

    This study aimed to evaluate the vertical discrepancy of implant-supported crown structures constructed with vacuum-casting and Direct Metal Laser Sintering (DMLS) technologies, and luted with different cement types. Crown copings were fabricated using: (1) direct metal laser sintered Co-Cr (LS); (2) vacuum-cast Co-Cr (CC); and (3) vacuum-cast Ti (CT). Frameworks were luted onto machined implant abutments under constant seating pressure. Each alloy group was randomly divided into 5 subgroups (n = 10 each) according to the cement system utilized: Subgroup 1 (KC) used resin-modified glass-ionomer Ketac Cem Plus; Subgroup 2 (PF) used Panavia F 2.0 dual-cure resin cement; Subgroup 3 (RXU) used RelyX Unicem 2 Automix self-adhesive dual-cure resin cement; Subgroup 4 (PIC) used acrylic/urethane-based temporary Premier Implant Cement; and Subgroup 5 (DT) used acrylic/urethane-based temporary DentoTemp cement. Vertical misfit was measured by scanning electron microscopy (SEM). Two-way ANOVA and Student-Newman-Keuls tests were run to investigate the effect of alloy/fabrication technique, and cement type on vertical misfit. The statistical significance was set at α = 0.05. The alloy/manufacturing technique and the luting cement affected the vertical discrepancy (p Laser sintering may be an alternative to vacuum-casting of base metals to obtain passive-fitting implant-supported crown copings. The best marginal adaptation corresponded to laser sintered structures luted with glass-ionomer KC, or temporary PIC or DT cements. The highest discrepancies were recorded for Co-Cr and Ti cast frameworks bonded with PF or RXU resinous agents. All groups were within the clinically acceptable misfit range.

  5. From Powders to Dense Metal Parts: Characterization of a Commercial AlSiMg Alloy Processed through Direct Metal Laser Sintering

    OpenAIRE

    Eleonora Atzeni; Elisa Paola Ambrosio; Riccardo Canali; Manickavasagam Krishnan; Flaviana Calignano; Diego Manfredi

    2013-01-01

    In this paper, a characterization of an AlSiMg alloy processed by direct metal laser sintering (DMLS) is presented, from the analysis of the starting powders, in terms of size, morphology and chemical composition, through to the evaluation of mechanical and microstructural properties of specimens built along different orientations parallel and perpendicular to the powder deposition plane. With respect to a similar aluminum alloy as-fabricated, a higher yield strength of about 40% due to the v...

  6. Solidification Behavior of Laser Melting Layer of Nd15Fe77 B8Sintered Magnets and Its Microstructures Evolution

    Institute of Scientific and Technical Information of China (English)

    Pan Jing; Liu Xincai

    2005-01-01

    To research the solidification behavior and microstructures of a laser remelting/solidification layer on anisotropic Nd15Fe77B8 sintered magnets with their magnetization direction parallel to X, Y, Z-axis respectively, their surfaces (parallel to XOY plane) were scanned by 5 kW Roffin-Sinar 850 type of CO2 laser along Y axis. The rapid solidification of the molten alloy in the layer results in three distinct zones. The transition zone close to the unmolten portion of a magnet (substrate), consists of the columnar Nd2Fe14B phase (matrix), the 10.0%~15.1% dendrite primary iron phase dispersing in the matrix, and the Nd-rich phase along Nd2Fe14B grain boundaries. The columnar crystal zone in the middle of the layer consists of the long columnar Nd2Fe14B grains and their grain boundary Nd-rich phase. And the dendrite crystal zone near the free surface of the layer consists of dendrite Nd2Fe14B grains and their grain boundary Nd-rich phase. When the laser scanning velocity is lower, the growing direction of the microstructures in the layer tends to the laser scanning direction step by step. When the velocity is not lower than 25 mm · s-1, the laser remelting/solidification layer thins and the columnar crystal zone comprises almost the whole layer. Under this condition, on the substrate with its magnetization direction along X or Y-axis respectively, the columnar Nd2Fe14B grains in the layer grow in the direction of Z-axis (that is their long-axis along Z-axis), their alignment of the easy magnetization axis [001] is parallel to the magnetization direction of the substrate correspondingly; but on the substrate with its magnetization direction along Z-axis, the columnar Nd2Fe14B grains in the transition zone grow at an angle of 30°~50° between Z-axis and their long-axis. And the columnar Nd2Fe14B grains in the columnar crystal zone gradually tend to the Z-axis,and their easy magnetization axis [001] arrange in the range of 0°~360° of the plane perpendicular to

  7. SLS Dual Use Upper Stage (DUUS) Opportunities

    Science.gov (United States)

    Creech, Steve; Holladay, Jon; Jones, Davey

    2013-01-01

    Objective: Provide an overview of SLS DUUS type capability requirements to provide context for possible International Partner collaboration. Addition of a DUUS would greatly increase exploration mission capture and performance margin for cis-Lunar and Near Earth System exploration campaigns.

  8. What's happening on the SLS front?

    CERN Multimedia

    Association du personnel

    2007-01-01

    Following our survey on SLS (Echo No 26) and the Management's intention to enter into discussions with the Staff Association about possible changes to the system, a working group composed of representatives of the Administration and Staff Association was set up and its first meeting has taken place.

  9. Highly crystalline Ni/NiO hybrid electrodes processed by inkjet printing and laser-induced reductive sintering under ambient conditions.

    Science.gov (United States)

    Rho, Yoonsoo; Kang, Kyung-Tae; Lee, Daeho

    2016-04-28

    In this study, we perform drop-on-demand (DOD) inkjet printing and laser reductive sintering of precrystallized NiO nanoparticle (NP) ink under ambient conditions to obtain NiO/Ni hybrid electrode patterns on a highly localized area. By formulating an inkjet-printable and laser-reducible NiO NP ink, and by exploring the optimum conditions of inkjet printing parameters, we generate stable droplets, enabling arbitrary shapes of NiO NP dot arrays or line patterns to be deposited. Subsequent short-time low-temperature sintering produces highly crystalline NiO electrodes. Furthermore, laser reductive sintering applied on deposited NiO NP patterns can successfully realize a selective transformation of NiO into Ni electrodes under ambient conditions. Therefore, we can define either NiO or Ni electrodes, or a combination of the two on specific areas with precise amounts of ink. In addition, we identify the characteristics of the synthesized NPs, NP ink, NiO and Ni electrodes using various analytical methods.

  10. Laser-Sintered Constructs with Bio-inspired Porosity and Surface Micro/Nano-Roughness Enhance Mesenchymal Stem Cell Differentiation and Matrix Mineralization In Vitro.

    Science.gov (United States)

    Cheng, Alice; Cohen, David J; Boyan, Barbara D; Schwartz, Zvi

    2016-12-01

    Direct metal laser sintering can produce porous Ti-6Al-4V orthopedic and dental implants. The process requires reduced resources and time and can provide greater structural control than machine manufacturing. Implants in bone are colonized by mesenchymal stem cells (MSCs), which can differentiate into osteoblasts and contribute to osseointegration. This study examined osteoblast differentiation and matrix mineralization of human MSCs cultured on laser-sintered Ti-6Al-4V constructs with varying porosity and at different time scales. 2D solid disks and low, medium and high porosity (LP, MP, and HP) 3D constructs based on a human trabecular bone template were laser sintered from Ti-6Al-4V powder and further processed to have micro- and nanoscale roughness. hMSCs exhibited greater osteoblastic differentiation and local factor production on all 3D porous constructs compared to 2D surfaces, which was sustained for 9 days without use of exogenous factors. hMSCs cultured for 8 weeks on MP constructs in osteogenic medium (OM), OM supplemented with BMP2 or collagen-coated MP constructs in OM exhibited bone-like extracellular matrix mineralization. Use of bio-inspired porosity for the 3D architecture of additively manufactured Ti-6Al-4V enhanced osteogenic differentiation of hMSCs beyond surface roughness alone. This study suggests that a 3D architecture may enhance the osseointegration of orthopedic and dental implants in vivo.

  11. Laser sintering of ceramics of Y{sub 2}O{sub 3} pure e doped; Sinterizacao a laser de ceramicas de Y{sub 2}O{sub 3} pura e dopada

    Energy Technology Data Exchange (ETDEWEB)

    Oliveira, T.C. de; Goncalves, R.S.; Silva, R.S. da, E-mail: tiagocordeirotc@yahoo.com.br [Universidade Federal de Sergipe (UFS), SE (Brazil). Departamento de Fisica

    2012-07-01

    The Yttria (Y{sub 2}O{sub 3}) is one of the most promising materials for refractory and optical applications due mainly to its high corrosion resistance, wide range of optical transmission and high melting point. However, due to its high melting point, ceramic bodies to obtain high density Y{sub 2}O{sub 3} high temperatures and require special sintering. Recently it has been proposed in the literature a new method of sintering in which a CO{sub 2} laser, in continuous mode, is employed as the primary source of heat during sintering. Irradiation with laser light produces heating surface at elevated temperatures in a time interval of a few seconds, allowing to obtain dense ceramic bodies at elevated temperatures and with different properties from those sintered by conventional methods. In this paper, Y{sub 2}O{sub 3} powders of pure and doped with Mn, Ca and Zn were synthesized by the polymeric precursors and after calcination at 600 ° C/4h showed single phase. For the production and characterization of the samples used techniques DTA / TG, XRD Dilatometry, SEM and Radioluminescence. The sintered ceramics had a high relative density and strong dependence on the dopant used, which accelerate the densification process. Measures Radioluminescence showed characteristic peaks of Y{sub 2}O{sub 3} and dependence on the dopant used. (author)

  12. Additive manufacturing technology (direct metal laser sintering) as a novel approach to fabricate functionally graded titanium implants: preliminary investigation of fabrication parameters.

    Science.gov (United States)

    Lin, Wei-Shao; Starr, Thomas L; Harris, Bryan T; Zandinejad, Amirali; Morton, Dean

    2013-01-01

    This article describes the preliminary findings of the mechanical properties of functionally graded titanium with controlled distribution of porosity and a reduced Young's modulus on the basis of a computeraided design (CAD) file, using the rapid-prototyping, direct metal laser sintering (DMLS) technique. Sixty specimens of Ti-6Al-4V were created using a DMLS machine (M270) following the standard for tensile testing of metals. One group was fabricated with only 170 W of laser energy to create fully dense specimens (control group). The remaining specimens all featured an outer fully dense "skin" layer and a partially sintered porous inner "core" region. The outer "skin" of each specimen was scanned at 170 W and set at a thickness of 0.35, 1.00, or 1.50 mm for different specimen groups. The inner "core" of each specimen was scanned at a lower laser power (43 or 85 W). The partially sintered core was clearly visible in all specimens, with somewhat greater porosity with the lower laser power. However, the amount of porosity in the core region was not related to the laser power alone; thinner skin layers resulted in higher porosity for the same power values in the core structure. The lowest Young's modulus achieved, 35 GPa, is close to that of bone and was achieved with a laser power of 43 W and a skin thickness of 0.35 mm, producing a core that comprised 74% of the total volume. Additive manufacturing technology may provide an efficient alternative way to fabricate customized dental implants based on a CAD file with a functionally graded structure that may minimize stress shielding and improve the long-term performance of dental implants.

  13. Characterization of the direct metal laser sintered Ti6Al4V Components

    CSIR Research Space (South Africa)

    Chauke, L

    2013-09-01

    Full Text Available sample showed a partial martensitic structure, with columnar grains, however a/ß lamellar structure was observed in the heat treated. External and internal pores, un-melted or semi-melted powder particles and inclusions were observed in direct metal laser...

  14. Processing of Polysulfone to Free Flowing Powder by Mechanical Milling and Spray Drying Techniques for Use in Selective Laser Sintering

    Directory of Open Access Journals (Sweden)

    Nicolas Mys

    2016-04-01

    Full Text Available Polysulfone (PSU has been processed into powder form by ball milling, rotor milling, and spray drying technique in an attempt to produce new materials for Selective Laser Sintering purposes. Both rotor milling and spray drying were adept to make spherical particles that can be used for this aim. Processing PSU pellets by rotor milling in a three-step process resulted in particles of 51.8 μm mean diameter, whereas spray drying could only manage a mean diameter of 26.1 μm. The resulting powders were characterized using Differential Scanning Calorimetry (DSC, Gel Permeation Chromatography (GPC and X-ray Diffraction measurements (XRD. DSC measurements revealed an influence of all processing techniques on the thermal behavior of the material. Glass transitions remained unaffected by spray drying and rotor milling, yet a clear shift was observed for ball milling, along with a large endothermic peak in the high temperature region. This was ascribed to the imparting of an orientation into the polymer chains due to the processing method and was confirmed by XRD measurements. Of all processed powder samples, the ball milled sample was unable to dissolve for GPC measurements, suggesting degradation by chain scission and subsequent crosslinking. Spray drying and rotor milling did not cause significant degradation.

  15. A Round Robin study for Selective Laser Sintering of polyamide 12: Microstructural origin of the mechanical properties

    Science.gov (United States)

    Stichel, Thomas; Frick, Thomas; Laumer, Tobias; Tenner, Felix; Hausotte, Tino; Merklein, Marion; Schmidt, Michael

    2017-03-01

    The mechanical and microstructural investigation of polymer parts (polyamide 12) fabricated by Selective Laser Sintering as part of a Round Robin initiative is presented. The paper focuses on the microstructural analysis of the Round Robin samples and their evaluation regarding their effect on mechanical properties with respect to each other. Therefore optical microscopy on microtomed samples, X-ray computed tomography and Differential Scanning Calorimetry is used to determine the morphology of residual particle cores and of internal pores. The mechanical tensile testing revealed a high variability of the ductility of the samples among the used machines and a distinctive anisotropic mechanical response. Especially the quite brittle characteristic along the building direction has shown to be still a crucial challenge for the process. However, one machine delivered samples with outstanding ductility with total elongation values of about 21% along the building direction and of about 32% planar to the layer. This result was back traced to a distinctive pore and residual particle morphology which is characterized by low pore concentration, the absence of coplanar pore or residual particle arrangements and the highest degree of particle melting measured. Furthermore, the analysis depicts that both features, pores and residual particles, contribute to the mechanical properties significantly and that they are not necessarily linked since they can vary independently in a certain range depending on the machine configuration.

  16. Investigation of the mechanical properties and porosity relationships in selective laser-sintered polyhedral for functionally graded scaffolds.

    Science.gov (United States)

    Sudarmadji, N; Tan, J Y; Leong, K F; Chua, C K; Loh, Y T

    2011-02-01

    An important requirement for a bone tissue engineering scaffold is a stiffness gradient that mimics that of native bone. Such scaffolds can be achieved by controlling their structure and porosity and are termed functionally graded scaffolds (FGS). Currently, the main challenges in FGS fabrication include the iterative and tedious design process as well as a heavy reliance on the user's CAD/CAM skills. This work aims to bring automated FGS production a step closer by providing a database that correlates scaffold porosity values and the corresponding compressive stiffness and integrating it into the design process. To achieve this goal, scaffolds with different structural configurations were designed using CASTS (Computer Aided System for Tissue Scaffolds), an in-house developed library system consisting of 13 different polyhedral units that can be assembled into scaffold structures. Polycaprolactone (PCL) was chosen as the scaffold material, while selective laser sintering, a powder-based rapid prototyping or additive manufacturing system was employed to fabricate the scaffolds. Mathematical relations correlating scaffold porosity and compressive stiffness readings were formulated and compiled. In addition, cytotoxicity assessment was conducted to evaluate the toxicity of the fabricated PCL scaffolds. Lastly, a brief demonstration of how the formulated relations are used in the FGS design process is presented.

  17. Maxillary overdentures supported by four splinted direct metal laser sintering implants: a 3-year prospective clinical study.

    Science.gov (United States)

    Mangano, Francesco; Luongo, Fabrizia; Shibli, Jamil Awad; Anil, Sukumaran; Mangano, Carlo

    2014-01-01

    Purpose. Nowadays, the advancements in direct metal laser sintering (DMLS) technology allow the fabrication of titanium dental implants. The aim of this study was to evaluate implant survival, complications, and peri-implant marginal bone loss of DMLS implants used to support bar-retained maxillary overdentures. Materials and Methods. Over a 2-year period, 120 implants were placed in the maxilla of 30 patients (18 males, 12 females) to support bar-retained maxillary overdentures (ODs). Each OD was supported by 4 implants splinted by a rigid cobalt-chrome bar. At each annual follow-up session, clinical and radiographic parameters were assessed. The outcome measures were implant failure, biological and prosthetic complications, and peri-implant marginal bone loss (distance between the implant shoulder and the first visible bone-to-implant contact, DIB). Results. The 3-year implant survival rate was 97.4% (implant-based) and 92.9% (patient-based). Three implants failed. The incidence of biological complication was 3.5% (implant-based) and 7.1% (patient-based). The incidence of prosthetic complication was 17.8% (patient-based). No detrimental effects on marginal bone level were evidenced. Conclusions. The use of 4 DMLS titanium implants to support bar-retained maxillary ODs seems to represent a safe and successful procedure. Long-term clinical studies on a larger sample of patients are needed to confirm these results.

  18. Maxillary Overdentures Supported by Four Splinted Direct Metal Laser Sintering Implants: A 3-Year Prospective Clinical Study

    Directory of Open Access Journals (Sweden)

    Francesco Mangano

    2014-01-01

    Full Text Available Purpose. Nowadays, the advancements in direct metal laser sintering (DMLS technology allow the fabrication of titanium dental implants. The aim of this study was to evaluate implant survival, complications, and peri-implant marginal bone loss of DMLS implants used to support bar-retained maxillary overdentures. Materials and Methods. Over a 2-year period, 120 implants were placed in the maxilla of 30 patients (18 males, 12 females to support bar-retained maxillary overdentures (ODs. Each OD was supported by 4 implants splinted by a rigid cobalt-chrome bar. At each annual follow-up session, clinical and radiographic parameters were assessed. The outcome measures were implant failure, biological and prosthetic complications, and peri-implant marginal bone loss (distance between the implant shoulder and the first visible bone-to-implant contact, DIB. Results. The 3-year implant survival rate was 97.4% (implant-based and 92.9% (patient-based. Three implants failed. The incidence of biological complication was 3.5% (implant-based and 7.1% (patient-based. The incidence of prosthetic complication was 17.8% (patient-based. No detrimental effects on marginal bone level were evidenced. Conclusions. The use of 4 DMLS titanium implants to support bar-retained maxillary ODs seems to represent a safe and successful procedure. Long-term clinical studies on a larger sample of patients are needed to confirm these results.

  19. Microstructural and Mechanical Characterization of a Custom-Built Implant Manufactured in Titanium Alloy by Direct Metal Laser Sintering

    Directory of Open Access Journals (Sweden)

    Maria Aparecida Larosa

    2014-08-01

    Full Text Available Custom-built implants manufacture has always presented difficulties which result in high cost and complex fabrication, mainly due to patients’ anatomical differences. The solution has been to produce prostheses with different sizes and use the one that best suits each patient. Additive manufacturing technology, incorporated into the medical field in the late 80's, has made it possible to obtain solid biomodels facilitating surgical procedures and reducing risks. Furthermore, this technology has been used to produce implants especially designed for a particular patient, with sizes, shapes, and mechanical properties optimized, for different areas of medicine such as craniomaxillofacial surgery. In this work, the microstructural and mechanical properties of Ti6Al4V samples produced by direct metal laser sintering (DMLS are studied. The microstructural and mechanical characterizations have been made by optical and scanning electron microscopy, X-ray diffraction, and microhardness and tensile tests. Samples produced by DMLS have a microstructure constituted by hexagonal α′ martensite with acicular morphology. An average microhardness of 370 HV was obtained and the tensile tests showed ultimate strength of 1172 MPa, yield strength of 957 MPa, and elongation at rupture of 11%.

  20. Comparison of conventional reconstruction plate versus direct metal laser sintering plate: an in vitro mechanical characteristics study.

    Science.gov (United States)

    Xie, Pusheng; Ouyang, Hanbin; Deng, Yuping; Yang, Yang; Xu, Jing; Huang, Wenhua

    2017-09-02

    Additive manufacturing (AM) technology has helped to achieve several advances in the medical field, particularly as far as fabrication of implants is concerned. But the application of direct metal laser sintering (DMLS) bone plate is quite limited due to the indeterminate mechanical property. The purposes of this study were to characterize the biomechanical properties of the polished DMLS reconstruction plate and to compare these with the properties of commonly applied implants and to find whether the mechanical performance of DMLS plate meets the requirements for clinical application. In this study, we fabricated two groups of plates by DMLS and computer numerical control (CNC) techniques. After that, we polished all samples and investigated their roughness, components, hardness, static bending, and torsional performance. Moreover, cyclic bending tests and fractographic analysis were conducted. Statistical comparisons of the group by means of monotonic test data were made, and a qualitative comparison was performed to assess failures in fatigue. We found no differences in surface roughness or components after polishing, but the DMLS plate hardness is 7.42% (p direct application of these AM instruments in the operating room requires further validation including animal and clinical experiment.

  1. Accuracy evaluation of metal copings fabricated by computer-aided milling and direct metal laser sintering systems.

    Science.gov (United States)

    Park, Jong-Kyoung; Lee, Wan-Sun; Kim, Hae-Young; Kim, Woong-Chul; Kim, Ji-Hwan

    2015-04-01

    To assess the marginal and internal gaps of the copings fabricated by computer-aided milling and direct metal laser sintering (DMLS) systems in comparison to casting method. Ten metal copings were fabricated by casting, computer-aided milling, and DMLS. Seven mesiodistal and labiolingual positions were then measured, and each of these were divided into the categories; marginal gap (MG), cervical gap (CG), axial wall at internal gap (AG), and incisal edge at internal gap (IG). Evaluation was performed by a silicone replica technique. A digital microscope was used for measurement of silicone layer. Statistical analyses included one-way and repeated measure ANOVA to test the difference between the fabrication methods and categories of measured points (α=.05), respectively. The mean gap differed significantly with fabrication methods (P<.001). Casting produced the narrowest gap in each of the four measured positions, whereas CG, AG, and IG proved narrower in computer-aided milling than in DMLS. Thus, with the exception of MG, all positions exhibited a significant difference between computer-aided milling and DMLS (P<.05). Although the gap was found to vary with fabrication methods, the marginal and internal gaps of the copings fabricated by computer-aided milling and DMLS fell within the range of clinical acceptance (<120 µm). However, the statistically significant difference to conventional casting indicates that the gaps in computer-aided milling and DMLS fabricated restorations still need to be further reduced.

  2. An evaluation of marginal fit of three-unit fixed dental prostheses fabricated by direct metal laser sintering system.

    Science.gov (United States)

    Kim, Ki-Baek; Kim, Woong-Chul; Kim, Hae-Young; Kim, Ji-Hwan

    2013-07-01

    This in vitro study aimed to evaluate and compare marginal fit of three-unit fixed dental prostheses (FDPs) fabricated using a newly developed direct metal laser sintering (DMLS) system with that of three-unit FDPs by a conventional lost wax technique (LW) method. Ten cobalt-chromium alloy three-unit FDPs using DMLS system and another ten nickel-chromium alloy FDPs using LW method were fabricated. Marginal fit was examined using a light-body silicone. After setting, the silicon film was cut into four parts and the thickness of silicon layer was measured at 160× magnification using a digital microscope to measure absolute marginal discrepancy (AMD), marginal gap (MG) and internal gap (IG). A repeated measure ANOVA for statistical analysis was performed using the SPSS statistical package version 12.0 (α=0.05). The mean values of AMD, MG, and IG were significantly larger in the DMLS group than in the LW group (p0.05). The marginal fit of the DMLS system appeared significantly inferior compared to that of the conventional LW method and slightly larger than the acceptable range. For clinical application further improvement of DMLS system may be required. Copyright © 2013 Academy of Dental Materials. Published by Elsevier Ltd. All rights reserved.

  3. Comparison of fracture resistance between cast, CAD/CAM milling, and direct metal laser sintering metal post systems.

    Science.gov (United States)

    Bilgin, Mehmet Selim; Erdem, Ali; Dilber, Erhan; Ersoy, İbrahim

    2016-01-01

    The purpose of this study was to compare the fracture resistance of Co-Cr post-cores fabricated with 3 different techniques: traditional casting (TC), computer-aided design and manufacturing (CAD/CAM) milling (CCM) and direct metal laser sintering (DMLS). Forty intact human mandibular premolar were endodontically treated. The roots were then randomly divided into four groups according to the post systems: the control group was only filled with gutta percha. Co-Cr metal posts were fabricated with TC, CCM and DMLS in the other three groups. The posts were luted with a resin cement and subjected to compression test at a crosshead speed of 1mm/min. The statistical analysis of the data was performed using one-way analysis of variance (ANOVA) and multiple comparison post hoc Tukey tests (α=.05). The samples were examined under a stereomicroscope with ×20 magnification for the evaluation of the fracture types. The mean fracture loads were 432.69 N for control, 608.89 N for TC, 689.40 N for DMLS and 959.26 N for CCM. One-way ANOVA revealed significant difference between the groups (pmetal posts fabricated by CCM and DMLS could be an alternative to TC processing in daily clinical application. Copyright © 2015 Japan Prosthodontic Society. Published by Elsevier Ltd. All rights reserved.

  4. Vertical misfit of laser-sintered and vacuum-cast implant-supported crown copings luted with definitive and temporary luting agents

    Science.gov (United States)

    Sánchez-Turrión, Andrés; López-Lozano, José F.; Albaladejo, Alberto; Torres-Lagares, Daniel; Montero, Javier; Suárez-García, Maria J.

    2012-01-01

    Objectives. This study aimed to evaluate the vertical discrepancy of implant-supported crown structures constructed with vacuum-casting and Direct Metal Laser Sintering (DMLS) technologies, and luted with different cement types. Study Design. Crown copings were fabricated using: (1) direct metal laser sintered Co-Cr (LS); (2) vacuum-cast Co-Cr (CC); and (3) vacuum-cast Ti (CT). Frameworks were luted onto machined implant abutments under constant seating pressure. Each alloy group was randomly divided into 5 subgroups (n = 10 each) according to the cement system utilized: Subgroup 1 (KC) used resin-modified glass-ionomer Ketac Cem Plus; Subgroup 2 (PF) used Panavia F 2.0 dual-cure resin cement; Subgroup 3 (RXU) used RelyX Unicem 2 Automix self-adhesive dual-cure resin cement; Subgroup 4 (PIC) used acrylic/urethane-based temporary Premier Implant Cement; and Subgroup 5 (DT) used acrylic/urethane-based temporary DentoTemp cement. Vertical misfit was measured by scanning electron microscopy (SEM). Two-way ANOVA and Student-Newman-Keuls tests were run to investigate the effect of alloy/fabrication technique, and cement type on vertical misfit. The statistical significance was set at α = 0.05. Results. The alloy/manufacturing technique and the luting cement affected the vertical discrepancy (p < 0.001). For each cement type, LS samples exhibited the best fit (p < 0.01) whereas CC and CT frames were statistically similar. Within each alloy group, PF and RXU provided comparably greater discrepancies than KC, PIC, and DT, which showed no differences. Conclusions. Laser sintering may be an alternative to vacuum-casting of base metals to obtain passive-fitting implant-supported crown copings. The best marginal adaptation corresponded to laser sintered structures luted with glass-ionomer KC, or temporary PIC or DT cements. The highest discrepancies were recorded for Co-Cr and Ti cast frameworks bonded with PF or RXU resinous agents. All groups were within the clinically

  5. Structure, wettability and photocatalytic activity of CO{sub 2} laser sintered TiO{sub 2}/multi-walled carbon nanotube coatings

    Energy Technology Data Exchange (ETDEWEB)

    Castro, M R S; Sam, E D; Veith, M; Oliveira, P W [Leibniz Institute for New Materials GmbH, Campus D2 2, 66123, Saarbruecken (Germany)], E-mail: mayra.castro@inm-gmbh.de

    2008-03-12

    Nanocomposites of titanium dioxide (TiO{sub 2}) and multi-walled carbon nanotubes (MWNTs) were prepared and deposited by sol-gel spin coating on borosilicate substrates and sintered in air at 300 deg. C for 15 min. Further irradiation of the films with different CO{sub 2} laser intensities (4.3-17 W m{sup -2}) was carried out in order to crystallize TiO{sub 2} in the anatase form while preserving the MWNT's structure. The laser irradiation changed the crystal structure of the coatings and also affected the wettability and photocatalytic activity of the films. The anatase phase was only observed when a minimum laser intensity of 12.5 W m{sup -2} was used. The contact angle decreased with the enhancement of the laser intensity. The photocatalytic activity of the films was determined from the degradation of a stearic acid layer deposited on the films. It was observed that the addition of carbon nanotubes themselves increases the photocatalytic activity of TiO{sub 2} films. This efficiency is even improved when high CO{sub 2} laser intensities are used during the sintering of the coatings.

  6. Dimensional accuracy of internal cooling channel made by selective laser melting (SLM And direct metal laser sintering (DMLS processes in fabrication of internally cooled cutting tools

    Directory of Open Access Journals (Sweden)

    Ghani S. A. C.

    2017-01-01

    Full Text Available Selective laser melting(SLM and direct metal laser sintering(DMLS are preferred additive manufacturing processes in producing complex physical products directly from CAD computer data, nowadays. The advancement of additive manufacturing promotes the design of internally cooled cutting tool for effectively used in removing generated heat in metal machining. Despite the utilisation of SLM and DMLS in a fabrication of internally cooled cutting tool, the level of accuracy of the parts produced remains uncertain. This paper aims at comparing the dimensional accuracy of SLM and DMLS in machining internally cooled cutting tool with a special focus on geometrical dimensions such as hole diameter. The surface roughness produced by the two processes are measured with contact perthometer. To achieve the objectives, geometrical dimensions of identical tool holders for internally cooled cutting tools fabricated by SLM and DMLS have been determined by using digital vernier calliper and various magnification of a portable microscope. In the current study, comparing internally cooled cutting tools made of SLM and DMLS showed that generally the higher degree of accuracy could be obtained with DMLS process. However, the observed differences in surface roughness between SLM and DMLS in this study were not significant. The most obvious finding to emerge from this study is that the additive manufacturing processes selected for fabricating the tool holders for internally cooled cutting tool in this research are capable of producing the desired internal channel shape of internally cooled cutting tool.

  7. Alternative sintering methods compared to conventional thermal sintering for inkjet printed silver nanoparticle ink

    Energy Technology Data Exchange (ETDEWEB)

    Niittynen, Juha, E-mail: juha.niittynen@tut.fi [Department of Electronics and Communications Engineering, Tampere University of Technology, Korkeakoulunkatu 3, 33720 Tampere (Finland); Abbel, Robert [Holst Centre, High Tech Campus 31, 5656 AE Eindhoven (Netherlands); Mäntysalo, Matti [Department of Electronics and Communications Engineering, Tampere University of Technology, Korkeakoulunkatu 3, 33720 Tampere (Finland); Perelaer, Jolke; Schubert, Ulrich S. [Laboratory of Organic and Macromolecular Chemistry (IOMC), Friedrich-Schiller-University Jena, Humboldtstrasse 10, D-07743 Jena (Germany); Jena Center for Soft Matter (JCSM), Friedrich-Schiller-University Jena, Humboldtstrasse 10, D-07743 Jena (Germany); Lupo, Donald [Department of Electronics and Communications Engineering, Tampere University of Technology, Korkeakoulunkatu 3, 33720 Tampere (Finland)

    2014-04-01

    In this contribution several alternative sintering methods are compared to traditional thermal sintering as high temperature and long process time of thermal sintering are increasing the costs of inkjet-printing and preventing the use of this technology in large scale manufacturing. Alternative sintering techniques are evaluated based on the electrical and mechanical performance they enable on inkjet-printed structures as well as their potential feasibility for large scale manufacturing. Photonic sintering was identified as the most promising alternative to thermal sintering. - Highlights: • Comparison of alternative sintering techniques for large-scale electronics manufacturing • Laser, plasma and photonic sintering of nanoparticle silver ink tested • Electrical and mechanical properties of sintered inks tested • Microstructure analysis used to explain the different electrical and mechanical properties • Photonic sintering identified as the most promising alternative technique.

  8. Influence of the direction of selective laser sintering on machinability of parts from 316L steel

    Science.gov (United States)

    Alexeev, V. P.; Balyakin, A. V.; Khaimovich, A. I.

    2017-02-01

    This work presents the results of research of the impact of layer-by-layer growing of workpieces made of 316L steel on their machinability. The results of determination of residual stresses and measurement of hardness of the workpieces grown have been demonstrated. A series of experimental studies has been performed in order to determine the cutting force which occurs in the process of machining. The microstructure of the workpieces grown has been examined. It has been shown that the workpieces machined using Selective Laser Melting technology have the microstructure which is a totality of ‘microwelded seams’, which have a significant influence on the behavior of deformation processes in case of machining. The studies have shown that in case of lateral milling of the horizontally grown workpiece, the codirectional microwelded borders prevent any significant deformation of the misalignment which increases the cutting force by up to 10% as compared with milling of the vertically grown workpiece.

  9. The influence of direct laser metal sintering implants on the early stages of osseointegration in diabetic mini-pigs.

    Science.gov (United States)

    Tan, Naiwen; Liu, Xiangwei; Cai, Yanhui; Zhang, Sijia; Jian, Bo; Zhou, Yuchao; Xu, Xiaoru; Ren, Shuai; Wei, Hongbo; Song, Yingliang

    2017-01-01

    High failure rates of oral implants have been reported in diabetic patients due to the disruption of osseointegration. The aim of this study was to investigate whether direct laser metal sintering (DLMS) could improve osseointegration in diabetic animal models. Surface characterizations were carried out on two types of implants. Cell morphology and the osteogenic-related gene expression of MG63 cells were observed under conditions of DLMS and microarc oxidation (MAO). A diabetes model in mini-pigs was established by intravenous injection of streptozotocin (150 mg/kg), and a total of 36 implants were inserted into the mandibular region. Micro-computed tomography (micro-CT) and histologic evaluations were performed 3 and 6 months after implantation. The Ra (the average of the absolute height of all points) of MAO surface was 2.3±0.3 µm while the DLMS surface showed the Ra of 27.4±1.1 µm. The cells on DLMS implants spread out more podia than those on MAO implants through cell morphology analysis. Osteogenic-related gene expression was also dramatically increased in the DLMS group. Obvious improvement was observed in the micro-CT and Van Gieson staining analyses of DLMS implants compared with MAO at 3 months, although this difference disappeared by 6 months. DLMS implants showed a higher bone-implant contact percentage (33.2%±11.2%) at 3 months compared with MAO group (18.9%±7.3%) while similar results were showed at 6 months between DLMS group (42.8%±10.1%) and MAO group (38.3%±10.8%). The three-dimensional environment of implant surfaces with highly porous and fully interconnected channel and pore architectures can improve cell spreading and accelerate the progress of osseointegration in diabetic mini-pigs.

  10. Summary of Liquid Oxygen/Hydrogen, Direct Metal Laser Sintering Injector Testing and Evaluation Effort at Marshall Space Flight Center

    Science.gov (United States)

    Barnett, Gregory; Bullard, David B.

    2015-01-01

    The last several years have witnessed a significant advancement in the area of additive manufacturing technology. One area that has seen substantial expansion in application has been laser sintering (or melting) in a powder bed. This technology is often termed 3D printing or various acronyms that may be industry, process, or company specific. Components manufactured via 3D printing have the potential to significantly reduce development and fabrication time and cost. The usefulness of 3D printed components is influenced by several factors such as material properties and surface roughness. This paper details three injectors that were designed, fabricated, and tested in order to evaluate the utility of 3D printed components for rocket engine applications. The three injectors were tested in a hot-fire environment with chamber pressures of approximately 1400 psia. One injector was a 28 element design printed by Directed Manufacturing. The other two injectors were identical 40 element designs printed by Directed Manufacturing and Solid Concepts. All the injectors were swirl-coaxial designs and were subscale versions of a full-scale injector currently in fabrication. The test and evaluation programs for the 28 element and 40 element injectors provided a substantial amount of data that confirms the feasibility of 3D printed parts for future applications. The operating conditions of previously tested, conventionally manufactured injectors were reproduced in the 28 and 40 element programs in order to contrast the performance of each. Overall, the 3D printed injectors demonstrated comparable performance to the conventionally manufactured units. The design features of the aforementioned injectors can readily be implemented in future applications with a high degree of confidence.

  11. Histological and biomechanical analysis of porous additive manufactured implants made by direct metal laser sintering: a pilot study in sheep.

    Science.gov (United States)

    Stübinger, Stefan; Mosch, Isabel; Robotti, Pierfrancesco; Sidler, Michéle; Klein, Karina; Ferguson, Stephen J; von Rechenberg, Brigitte

    2013-10-01

    It was the aim of this study to analyze osseointegrative properties of porous additive manufactured titanium implants made by direct metal laser sintering in a sheep model after an implantation period of 2 and 8 weeks. Three different types of implants were placed in the pelvis of six sheep. In each sheep were placed three standard machined (M), three sandblasted and etched (SE), and three porous additive manufactured (AM) implants. Of these three implants (one per type) were examined histologically and six implants were tested biomechanically. Additionally a semiquantitative histomorphometrical and qualitative fluorescent microscopic analysis were performed. After 2 and 8 weeks bone-to-implant-contact (BIC) values of the AM surface (2w: 20.49% ± 5.18%; 8w: 43.91% ± 9.69%) revealed no statistical significant differences in comparison to the M (2w: 20.33% ± 11.50%; 8w: 25.33% ± 4.61%) and SE (2w: 43.67 ± 12.22%; 8w: 53.33 ± 8.96%) surfaces. AM surface showed the highest increase of the BIC between the two observation time points. Considering the same implantation period histomorphometry and fluorescent labelling disclosed no significant differences in the bone surrounding the three implants groups. In contrast Removal-torque-test showed a significant improve in fixation strength (P ≤ 0.001) for the AM (1891.82 ± 308, 44 Nmm) surface after eight weeks in comparison to the M (198.93±88,04 Nmm) and SE (730.08 ± 151,89 Nmm) surfaces. All three surfaces (M, SE, and AM) showed sound osseointegration. AM implants may offer a possible treatment option in clinics for patients with compromised bone situations. Copyright © 2013 Wiley Periodicals, Inc., a Wiley Company.

  12. Influence of binders on infrared laser ablation of powdered tungsten carbide pressed pellets in comparison with sintered tungsten carbide hardmetals studied by inductively coupled plasma atomic emission spectrometry

    Energy Technology Data Exchange (ETDEWEB)

    Hola, Marketa [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic); Otruba, Vitezslav [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic); Kanicky, Viktor [Research Centre for Environmental Chemistry and Ecotoxicology and Laboratory of Atomic Spectrochemistry, Faculty of Science, Masaryk University in Brno, Kotlarska 2, CZ 611 37 Brno (Czech Republic)]. E-mail: viktork@chemi.muni.cz

    2006-05-15

    Laser ablation (LA) was studied as a sample introduction technique for the analysis of powdered and sintered tungsten carbides (WC/Co) by inductively coupled plasma optical emission spectrometry (ICP-OES). The possibility to work with powdered and compact materials with close chemical composition provided the opportunity to compare LA sampling of similar substances in different forms that require different preparation procedures. Powdered WC/Co precursors of sintered hardmetals were prepared for the ablation as pressed pellets with and without powdered silver as a binder, while sintered hardmetal blocks were embedded into a resin to obtain discs, which were then smoothed and polished. A Q-switched Nd:YAG laser operated at its fundamental wavelength of 1064 nm with a pulse frequency of 10 Hz and maximum pulse energy of 220 mJ was used. A single lens was used for the laser beam focusing. An ablation cell (14 cm{sup 3}) mounted on a PC-controlled XY-translator was connected to an ICP spectrometer Jobin Yvon 170 Ultrace (laterally viewed ICP, mono- and polychromator) using a 1.5-m tubing (4 mm i.d.). Ablation was performed in a circular motion (2 mm diameter). Close attention was paid to the study of the crater parametres depending on hardness, cohesion and Ag binder presence in WC/Co samples. The influence of the Co content on the depth and structure of the ablation craters of the binderless pellets was also studied. Linear calibration plots of Nb, Ta and Ti were obtained for cemented WC/Co samples, binderless and binder-containing pellets. Relative widths of uncertainty intervals about the centroids vary between {+-} 3% and {+-} 7%, and exceptionally reach a value above 10%. The lowest determinable quantities (LDQ) of Nb, Ta and Ti calculated from the calibration lines were less than 0.5% (m/m). To evaluate the possibility of quantitative elemental analysis by LA-ICP-OES, two real sintered WC/Co samples and two real samples of powdered WC/Co materials were analysed

  13. Influence of binders on infrared laser ablation of powdered tungsten carbide pressed pellets in comparison with sintered tungsten carbide hardmetals studied by inductively coupled plasma atomic emission spectrometry

    Science.gov (United States)

    Holá, Markéta; Otruba, Vítězslav; Kanický, Viktor

    2006-05-01

    Laser ablation (LA) was studied as a sample introduction technique for the analysis of powdered and sintered tungsten carbides (WC/Co) by inductively coupled plasma optical emission spectrometry (ICP-OES). The possibility to work with powdered and compact materials with close chemical composition provided the opportunity to compare LA sampling of similar substances in different forms that require different preparation procedures. Powdered WC/Co precursors of sintered hardmetals were prepared for the ablation as pressed pellets with and without powdered silver as a binder, while sintered hardmetal blocks were embedded into a resin to obtain discs, which were then smoothed and polished. A Q-switched Nd:YAG laser operated at its fundamental wavelength of 1064 nm with a pulse frequency of 10 Hz and maximum pulse energy of 220 mJ was used. A single lens was used for the laser beam focusing. An ablation cell (14 cm 3) mounted on a PC-controlled XY-translator was connected to an ICP spectrometer Jobin Yvon 170 Ultrace (laterally viewed ICP, mono- and polychromator) using a 1.5-m tubing (4 mm i.d.). Ablation was performed in a circular motion (2 mm diameter). Close attention was paid to the study of the crater parametres depending on hardness, cohesion and Ag binder presence in WC/Co samples. The influence of the Co content on the depth and structure of the ablation craters of the binderless pellets was also studied. Linear calibration plots of Nb, Ta and Ti were obtained for cemented WC/Co samples, binderless and binder-containing pellets. Relative widths of uncertainty intervals about the centroids vary between ± 3% and ± 7%, and exceptionally reach a value above 10%. The lowest determinable quantities (LDQ) of Nb, Ta and Ti calculated from the calibration lines were less than 0.5% (m/m). To evaluate the possibility of quantitative elemental analysis by LA-ICP-OES, two real sintered WC/Co samples and two real samples of powdered WC/Co materials were analysed. The

  14. Sinterização ultra-rápida de materiais cerâmicos usando radiação laser Ultra-fast laser sintering of ceramic materials

    Directory of Open Access Journals (Sweden)

    Z. S. Macedo

    2000-12-01

    Full Text Available Nessa comunicação apresentamos nossos primeiros resultados de sinterização ultra-rápida em materiais cerâmicos óxidos usando a radiação de um laser de CO2 como fonte de aquecimento. Os compostos Bi4Ti3O12 (BIT e Bi4Ge3O12 (BGO foram sintetizados via reação do estado sólido, conformados em corpos cerâmicos cilíndricos de 12 mm de diâmetro e 2 mm de espessura e, posteriormente, levados ao laser para o processo de sinterização. A análise dos pós reagidos, efetuada por difratometria de raios X, confirmou a presença de fase cristalina única em cada um dos sistemas investigados. A potência máxima do laser necessária para a sinterização apresentou forte dependência com a estratégia usada na irradiação. A análise da microestrutura, realizada por microscopia eletrônica de varredura (MEV, revelou um alto grau de eficiência do processo desenvolvido. Em alguns casos, pudemos verificar que a sinterização ocorreu a uma profundidade de até 1 mm, apontando para a viabilidade de obtenção de corpos cerâmicos sinterizados como um todo.In this communication we present our first results on ultra-fast laser sintering of oxide ceramics employing a CO2 laser as the heating source. The Bi4Ti3O12 (BIT and Bi4Ge3O12 (BGO compounds were synthesized following a solid state route in air atmosphere. Cylindrical ceramic bodies with 12 mm in diameter and 2 mm in thickness were shaped and sintered under laser irradiation. The X-ray diffraction of the calcined powders confirmed the presence of single phase in each of the investigated systems. The maximum laser power required to the sintering process showed to have a strong dependency on the strategy used for irradiation. The microstructure analysis of the samples, performed by scanning electron microscopy (SEM, revealed the high efficiency of the process. In some cases we could verify that the sintering occurred until a depth of 1mm, indicating the feasibility of obtaining the ceramic bodies

  15. Novel hydrophilic nanostructured microtexture on direct metal laser sintered Ti-6Al-4V surfaces enhances osteoblast response in vitro and osseointegration in a rabbit model.

    Science.gov (United States)

    Hyzy, Sharon L; Cheng, Alice; Cohen, David J; Yatzkaier, Gustavo; Whitehead, Alexander J; Clohessy, Ryan M; Gittens, Rolando A; Boyan, Barbara D; Schwartz, Zvi

    2016-08-01

    The purpose of this study was to compare the biological effects in vivo of hierarchical surface roughness on laser sintered titanium-aluminum-vanadium (Ti-6Al-4V) implants to those of conventionally machined implants on osteoblast response in vitro and osseointegration. Laser sintered disks were fabricated to have micro-/nano-roughness and wettability. Control disks were computer numerical control (CNC) milled and then polished to be smooth (CNC-M). Laser sintered disks were polished smooth (LST-M), grit blasted (LST-B), or blasted and acid etched (LST-BE). LST-BE implants or implants manufactured by CNC milling and grit blasted (CNC-B) were implanted in the femurs of male New Zealand white rabbits. Most osteoblast differentiation markers and local factors were enhanced on rough LST-B and LST-BE surfaces in comparison to smooth CNC-M or LST-M surfaces for MG63 and normal human osteoblast cells. To determine if LST-BE implants were osteogenic in vivo, we compared them to implant surfaces used clinically. LST-BE implants had a unique surface with combined micro-/nano-roughness and higher wettability than conventional CNC-B implants. Histomorphometric analysis demonstrated a significant improvement in cortical bone-implant contact of LST-BE implants compared to CNC-B implants after 3 and 6 weeks. However, mechanical testing revealed no differences between implant pullout forces at those time points. LST surfaces enhanced osteoblast differentiation and production of local factors in vitro and improved the osseointegration process in vivo. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2086-2098, 2016. © 2016 Wiley Periodicals, Inc.

  16. Comparative Analysis of Properties and Microstructure of the Plastically Deformed Alloy Inconel®718, Manufactured by Plastic Working and Direct Metal Laser Sintering

    Directory of Open Access Journals (Sweden)

    Żaba K.

    2016-03-01

    Full Text Available Nickel superalloys as Inconel® are materials widely used in the aerospace industry among others for diffusers, combustion chamber, shells of gas generators and other. In most cases, manufacturing process of those parts are used metal strips, produced by conventional plastic processing techniques, and thus by hot or cold rolling. An alternative technology allowing for manufacturing components for jet engines is the technique of 3D printing (additive manufacturing, and most of all Direct Metal Laser Sintering, which is one of the latest achievement in field of additive technologies.

  17. From Powders to Dense Metal Parts: Characterization of a Commercial AlSiMg Alloy Processed through Direct Metal Laser Sintering

    Directory of Open Access Journals (Sweden)

    Eleonora Atzeni

    2013-03-01

    Full Text Available In this paper, a characterization of an AlSiMg alloy processed by direct metal laser sintering (DMLS is presented, from the analysis of the starting powders, in terms of size, morphology and chemical composition, through to the evaluation of mechanical and microstructural properties of specimens built along different orientations parallel and perpendicular to the powder deposition plane. With respect to a similar aluminum alloy as-fabricated, a higher yield strength of about 40% due to the very fine microstructure, closely related to the mechanisms involved in this additive process is observed.

  18. Effects of thermal treatments on microstructure and mechanical properties of a Co-Cr-Mo-W biomedical alloy produced by laser sintering.

    Science.gov (United States)

    Mengucci, P; Barucca, G; Gatto, A; Bassoli, E; Denti, L; Fiori, F; Girardin, E; Bastianoni, P; Rutkowski, B; Czyrska-Filemonowicz, A

    2016-07-01

    Direct Metal Laser Sintering (DMLS) technology based on a layer by layer production process was used to produce a Co-Cr-Mo-W alloy specifically developed for biomedical applications. The alloy mechanical response and microstructure were investigated in the as-sintered state and after post-production thermal treatments. Roughness and hardness measurements, and tensile and flexural tests were performed to study the mechanical response of the alloy while X-ray diffraction (XRD), electron microscopy (SEM, TEM, STEM) techniques and microanalysis (EDX) were used to investigate the microstructure in different conditions. Results showed an intricate network of ε-Co (hcp) lamellae in the γ-Co (fcc) matrix responsible of the high UTS and hardness values in the as-sintered state. Thermal treatments increase volume fraction of the ε-Co (hcp) martensite but slightly modify the average size of the lamellar structure. Nevertheless, thermal treatments are capable of producing a sensible increase in UTS and hardness and a strong reduction in ductility. These latter effects were mainly attributed to the massive precipitation of an hcp Co3(Mo,W)2Si phase and the contemporary formation of Si-rich inclusions. Copyright © 2016 Elsevier Ltd. All rights reserved.

  19. Návrh výroby tělesa plynového analyzátoru s využitím metody Direct Metal Laser Sintering

    OpenAIRE

    Říčan, Daniel

    2011-01-01

    Tato diplomová práce se zabývá možností výroby plynového analyzátoru technologií Rapid Prototyping a to metodou Direct Metal Laser Sintering. V teoretické části je popsána stávající výroba součásti ve společnosti Frentech Aerospace s.r.o a inovace ve firmě Innomia a.s, metodou Direct Metal Laser Sintering. Dále je proveden rozbor principu jednotlivých metod Rapid Prototyping, především metody Direct Metal Laser Sintering. Cílem experimentální části je porovnání mechanických vlastností a struk...

  20. Development of an in-situ multi-component reinforced Al-based metal matrix composite by direct metal laser sintering technique — Optimization of process parameters

    Energy Technology Data Exchange (ETDEWEB)

    Ghosh, Subrata Kumar, E-mail: subratagh82@gmail.com [Department of Mechanical Engineering, National Institute of Technology Agartala, Tripura 799055 (India); Bandyopadhyay, Kaushik; Saha, Partha [Department of Mechanical Engineering, Indian Institute of Technology Kharagpur, Kharagpur 721302 (India)

    2014-07-01

    In the present investigation, an in-situ multi-component reinforced aluminum based metal matrix composite was fabricated by the combination of self-propagating high-temperature synthesis and direct metal laser sintering process. The different mixtures of Al, TiO{sub 2} and B{sub 4}C powders were used to initiate and maintain the self-propagating high-temperature synthesis by laser during the sintering process. It was found from the X-ray diffraction analysis and scanning electron microscopy that the reinforcements like Al{sub 2}O{sub 3}, TiC, and TiB{sub 2} were formed in the composite. The scanning electron microscopy revealed the distribution of the reinforcement phases in the composite and phase identities. The variable parameters such as powder layer thickness, laser power, scanning speed, hatching distance and composition of the powder mixture were optimized for higher density, lower porosity and higher microhardness using Taguchi method. Experimental investigation shows that the density of the specimen mainly depends upon the hatching distance, composition and layer thickness. On the other hand, hatching distance, layer thickness and laser power are the significant parameters which influence the porosity. The composition, laser power and layer thickness are the key influencing parameters for microhardness. - Highlights: • The reinforcements such as Al{sub 2}O{sub 3}, TiC, and TiB{sub 2} were produced in Al-MMC through SHS. • The density is mainly influenced by the material composition and hatching distance. • Hatching distance is the major influencing parameter on porosity. • The material composition is the significant parameter to enhance the microhardness. • The SEM micrographs reveal the distribution of TiC, TiB{sub 2} and Al{sub 2}O{sub 3} in the composite.

  1. Direct Metal Laser Sintering of Ti6Al4V for Biomedical Applications: Microstructure, Corrosion Properties, and Mechanical Treatment of Implants

    Directory of Open Access Journals (Sweden)

    Janette Brezinová

    2016-07-01

    Full Text Available Ti6Al4V samples have been prepared by Direct Metal Laser Sintering (DMLS with varied laser power. Some of the samples were stress-relief annealed. The microstructure of materials was investigated using a light microscopy. Columnar grains of martensite dominate in as-made microstructure. Stress-relief annealing led to the white acicular phase growth in the structure with a fishbone arrangement on the boundary of some original martensitic needles. Mechanical properties of materials were characterized through hardness measurement in two directions relating to the sample building direction. It was found that the hardness of materials increased with a laser power and values varied from 370 to 415 HV 0.3/30. After stress-relief annealing, the structure of materials being homogenized, pattern spacing dissolved and the hardness in both directions became stabilized at values of 350–370 HV 0.3/30. The laser power affects the corrosion rate of the material. The lowest corrosion rate was recorded at the maximum laser power (190 W. Heat treatment does not affect the corrosion rate remarkably, however it leads to stabilization of corrosion potential of materials Ecorr. The surface of the samples was modified by an abrasive blasting using spherical (zirblast and sharp-edged (white corundum blasting abrasives and three levels of air pressure. The abrasive blasting of sintered materials led to a decrease of the surface roughness of materials with air pressure increasing. Blasting with zirblast led to a more significant decrease of roughness parameters compared with surfaces blasted with sharp-edged white aluminum. Different shapes of abrasives caused characteristic surface morphology.

  2. Selective laser sintering fabrication of nano-hydroxyapatite/poly-ε-caprolactone scaffolds for bone tissue engineering applications

    Directory of Open Access Journals (Sweden)

    Xia Y

    2013-11-01

    Full Text Available Yan Xia,1,* Panyu Zhou,1,* Xiaosong Cheng,1,* Yang Xie,1,* Chong Liang,2 Chao Li,1 Shuogui Xu1,2 1Department of Orthopedics, Changhai Hospital, Second Military Medical University, Shanghai, People's Republic of China; 2Department of Neurosurgery, The 81 Hospital of People's Liberation Army of China, Nanjing, People's Republic of China *These authors contributed equally to this work Abstract: The regeneration of functional tissue in osseous defects is a formidable challenge in orthopedic surgery. In the present study, a novel biomimetic composite scaffold, here called nano-hydroxyapatite (HA/poly-ε-caprolactone (PCL was fabricated using a selective laser sintering technique. The macrostructure, morphology, and mechanical strength of the scaffolds were characterized. Scanning electronic microscopy (SEM showed that the nano-HA/PCL scaffolds exhibited predesigned, well-ordered macropores and interconnected micropores. The scaffolds have a range of porosity from 78.54% to 70.31%, and a corresponding compressive strength of 1.38 MPa to 3.17 MPa. Human bone marrow stromal cells were seeded onto the nano-HA/PCL or PCL scaffolds and cultured for 28 days in vitro. As indicated by the level of cell attachment and proliferation, the nano-HA/PCL showed excellent biocompatibility, comparable to that of PCL scaffolds. The hydrophilicity, mineralization, alkaline phosphatase activity, and Alizarin Red S staining indicated that the nano-HA/PCL scaffolds are more bioactive than the PCL scaffolds in vitro. Measurements of recombinant human bone morphogenetic protein-2 (rhBMP-2 release kinetics showed that after nano-HA was added, the material increased the rate of rhBMP-2 release. To investigate the in vivo biocompatibility and osteogenesis of the composite scaffolds, both nano-HA/PCL scaffolds and PCL scaffolds were implanted in rabbit femur defects for 3, 6, and 9 weeks. The wounds were studied radiographically and histologically. The in vivo results showed

  3. Clinical marginal and internal adaptation of CAD/CAM milling, laser sintering, and cast metal ceramic crowns.

    Science.gov (United States)

    Tamac, Ece; Toksavul, Suna; Toman, Muhittin

    2014-10-01

    Metal ceramic crowns are widely used in clinical practice, but comparisons of the clinical adaptation of restorations made with different processing techniques are lacking. The purpose of this study was to compare the clinical marginal and internal adaptation of metal ceramic crowns fabricated with 3 different techniques: computer-aided design and computer-aided manufacturing (CAD/CAM) milling (CCM), direct metal laser sintering (DMLS), and traditional casting (TC). Twenty CCM, 20 DMLS, and 20 TC metal ceramic crowns were fabricated for 42 patients. Before luting the crowns, silicone replicas were obtained to measure marginal gap and internal adaptation that was evaluated at 3 regions: axial wall, axio-occlusal angle, and occlusal surface. Measurements were made with a reflected light binocular stereomicroscope at 20× magnification and analyzed with 1-way analysis of variance (ANOVA) and the Bonferroni post hoc test (α=.05). The mean marginal gap values were 86.64 μm for CCM, 96.23 μm for DMLS, and 75.92 μm for TC. The means at the axial wall region were 117.5 μm for the CCM group, 139.02 μm for the DMLS group, and 121.38 μm for the TC group. One-way ANOVA revealed no statistically significant differences among the groups for measurements at the marginal gap (P=.082) and the axial wall region (P=.114). The means at the axio-occlusal region were 142.1 μm for CCM, 188.12 μm for DMLS, and 140.63 μm for TC, and those at the occlusal surface region were 265.73 μm for CCM, 290.39 μm for DMLS, and 201.09 μm for TC. The mean values of group DMLS were significantly higher at the axio-occlusal region and the occlusal surface region than those of other groups (Pmetal ceramic crowns performed similarly in terms of clinical marginal and axial wall adaptation. The cement film thickness at the occlusal region and axio-occlusal region were higher for DMLS crowns. Copyright © 2014 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc

  4. Vacuum-free, maskless patterning of Ni electrodes by laser reductive sintering of NiO nanoparticle ink and its application to transparent conductors.

    Science.gov (United States)

    Lee, Daeho; Paeng, Dongwoo; Park, Hee K; Grigoropoulos, Costas P

    2014-10-28

    We introduce a method for direct patterning of Ni electrodes through selective laser direct writing (LDW) of NiO nanoparticle (NP) ink. High-resolution Ni patterns are generated from NiO NP thin films by a vacuum-free, lithography-free, and solution-processable route. In particular, a continuous wave laser is used for the LDW reductive sintering of the metal oxide under ambient conditions with the aid of reducing agents in the ink solvent. Thin (∼ 40 nm) Ni electrodes of glossy metallic surfaces with smooth morphology and excellent edge definition can be fabricated. By applying this method, we demonstrate a high transmittance (>87%), electrically conducting panel for a touch screen panel application. The resistivity of the Ni electrode is less than an order of magnitude higher compared to that of the bulk Ni. Mechanical bending test, tape-pull test, and ultrasonic bath test confirm the robust adhesion of the electrodes on glass and polymer substrates.

  5. Influence of Molecular Weight Average, Degree of Crystallinity, and Viscosity of Different Polyamide PA12 Powder Grades on the Microstructures of Laser Sintered Part

    Directory of Open Access Journals (Sweden)

    Yusoff WAY

    2015-01-01

    Full Text Available Laser Sintering (LS allows functional parts to be produced in a wide range of powdered materials using a dedicated machine, and is thus gaining popularity within the field of rapid prototyping. It offers the user the ability to optimise part design in order to meet customer requirements with few manufacturing restrictions. A problem with LS is that sometimes the surface of the parts produced displays a texture similar to that of the skin of an orange (the so-called “orange peel” texture. The main aim of this research is to develop a methodology of controlling the input material properties of PA12 powder that will ensure consistent and good quality of the fabricated parts. Melt Flow Rate (MFR and Gel permeation chromatography (GPC were employed to measure the flow viscosity and molecular weight distributions of Polyamide PA12 powder grades. The experimental results proved that recycle PA12 powder with higher melt viscosity polymer has a higher entanglement with a longer molecule chain causes a higher resistance to flow which cause poor and rough surface finished on laser sintered part.

  6. All-inkjet-printed flexible electronics fabrication on a polymer substrate by low-temperature high-resolution selective laser sintering of metal nanoparticles

    Science.gov (United States)

    Ko, Seung H.; Pan, Heng; Grigoropoulos, Costas P.; Luscombe, Christine K.; Fréchet, Jean M. J.; Poulikakos, Dimos

    2007-08-01

    All-printed electronics is the key technology to ultra-low-cost, large-area electronics. As a critical step in this direction, we demonstrate that laser sintering of inkjet-printed metal nanoparticles enables low-temperature metal deposition as well as high-resolution patterning to overcome the resolution limitation of the current inkjet direct writing processes. To demonstrate this process combined with the implementation of air-stable carboxylate-functionalized polythiophenes, high-resolution organic transistors were fabricated in ambient pressure and room temperature without utilizing any photolithographic steps or requiring a vacuum deposition process. Local thermal control of the laser sintering process could minimize the heat-affected zone and the thermal damage to the substrate and further enhance the resolution of the process. This local nanoparticle deposition and energy coupling enable an environmentally friendly and cost-effective process as well as a low-temperature manufacturing sequence to realize large-area, flexible electronics on polymer substrates.

  7. All-inkjet-printed flexible electronics fabrication on a polymer substrate by low-temperature high-resolution selective laser sintering of metal nanoparticles

    Energy Technology Data Exchange (ETDEWEB)

    Ko, Seung H [Department of Mechanical Engineering, University of California, 6177 Etcheverry Hall, Berkeley, CA 94720-1740 (United States); Pan Heng [Department of Mechanical Engineering, University of California, 6177 Etcheverry Hall, Berkeley, CA 94720-1740 (United States); Grigoropoulos, Costas P [Department of Mechanical Engineering, University of California, 6177 Etcheverry Hall, Berkeley, CA 94720-1740 (United States); Luscombe, Christine K [Department of Chemistry, University of California, Berkeley, CA 94720-1460 (United States); Frechet, Jean M J [Department of Chemistry, University of California, Berkeley, CA 94720-1460 (United States); Poulikakos, Dimos [Laboratory of Thermodynamics in Emerging Technologies, Department of Mechanical and Process Engineering, ETH Zurich, CH-8092 Zurich (Switzerland)

    2007-08-29

    All-printed electronics is the key technology to ultra-low-cost, large-area electronics. As a critical step in this direction, we demonstrate that laser sintering of inkjet-printed metal nanoparticles enables low-temperature metal deposition as well as high-resolution patterning to overcome the resolution limitation of the current inkjet direct writing processes. To demonstrate this process combined with the implementation of air-stable carboxylate-functionalized polythiophenes, high-resolution organic transistors were fabricated in ambient pressure and room temperature without utilizing any photolithographic steps or requiring a vacuum deposition process. Local thermal control of the laser sintering process could minimize the heat-affected zone and the thermal damage to the substrate and further enhance the resolution of the process. This local nanoparticle deposition and energy coupling enable an environmentally friendly and cost-effective process as well as a low-temperature manufacturing sequence to realize large-area, flexible electronics on polymer substrates.

  8. NASA's Space Launch System (SLS) Program: Mars Program Utilization

    Science.gov (United States)

    May, Todd A.; Creech, Stephen D.

    2012-01-01

    NASA's Space Launch System is being designed for safe, affordable, and sustainable human and scientific exploration missions beyond Earth's orbit (BEO), as directed by the NASA Authorization Act of 2010 and NASA's 2011 Strategic Plan. This paper describes how the SLS can dramatically change the Mars program's science and human exploration capabilities and objectives. Specifically, through its high-velocity change (delta V) and payload capabilities, SLS enables Mars science missions of unprecedented size and scope. By providing direct trajectories to Mars, SLS eliminates the need for complicated gravity-assist missions around other bodies in the solar system, reducing mission time, complexity, and cost. SLS's large payload capacity also allows for larger, more capable spacecraft or landers with more instruments, which can eliminate the need for complex packaging or "folding" mechanisms. By offering this capability, SLS can enable more science to be done more quickly than would be possible through other delivery mechanisms using longer mission times.

  9. Laser sintering of doped strontium aluminate via modified sol-gel for use as a ceramic pigment; Sinterizacao a laser do aluminato de estroncio dopado via sol-gel modificado para aplicacao como pigmento ceramico

    Energy Technology Data Exchange (ETDEWEB)

    Soares, F.M. dos S.; Valerio, M.E.G. [Universidade Federal de Sergipe (UFS), Sao Cristovao, SE (Brazil)

    2017-01-15

    Powder of Dy{sup 3+} co-doped SrAl{sub 2}O{sub 4} :Eu{sup 3+} was produced via proteic sol-gel method, a modified sol-gel route which allows the formation of oxides at lower temperatures than other methods. CO{sub 2} laser sintering was used as a method for heat treatment, effective in reducing trivalent europium ions in doped samples. Thermal analysis of the precursors, performed by TG and DTA, revealed that the crystallization of SrAl{sub 2}O{sub 4} phase occurred at approximately 1060 °C. X-ray diffraction showed that the samples, before and after sintering, had monoclinic and hexagonal phases formation. DLS technique revealed the presence of nanosized and micrometric particles, and particle agglomerates, confirmed by SEM images. Micrographs of the fracture surface of a sintered pellet revealed a high degree of densification caused by heat treatment. Photoluminescence measurements showed that the samples after synthesis and before heat treatment with laser had reddish emission, composed of characteristic narrow emission lines from Eu{sup 3+} and more intense emission when the samples were excited at 265 nm. The laser treatment promoted the reduction of Eu{sup 3+} to Eu{sup 2+} and this effect was confirmed by the presence of a wide emission band in the green region of the spectrum with a maximum emission obtained after excitation at 350 nm. The luminescent decay time of the thermally treated sample was approximately 100 min. Via XRF measurements of acquired frit and DTA and TG of the frit, pigment and mixtures of both, it was noticed good compatibility in terms of thermal processes, that indicated that the pigment has a potential to be used in ceramic tiles. (author)

  10. Calibration graphs for Ti, Ta and Nb in sintered tungsten carbide by infrared laser ablation inductively coupled plasma atomic emission spectrometry.

    Science.gov (United States)

    Kanický, V; Otruba, V; Mermet, J M

    2001-12-01

    Infrared laser ablation (IR-LA) has been studied as a sample introduction technique for the analysis of sintered cobalt-cemented tungsten carbide materials by inductively coupled plasma atomic emission spectrometry (ICP-AES). Fractionation of cobalt was observed. Linearity of calibration plots was verified at least up to 15% Ti, 8% Ta, and 3% Nb. Above 1% (m/m) Ti, Ta, and Nb, the repeatability of results was better than 3% R.S.D. The relative uncertainty at the centroid of the calibration line was in the range from +/- 3% to +/- 4% for Ti, Ta, and Nb with internal standardization by tungsten and up to +/- 5% without internal standardization. The limits of detection were 0.004% Ti, 0.001% Ta, and 0.004% Nb. Elimination of the cemented hardmetal dissolution procedure is the main advantage of this method.

  11. Scanning electron microscopy (SEM) and X-ray dispersive spectrometry evaluation of direct laser metal sintering surface and human bone interface: a case series.

    Science.gov (United States)

    Mangano, Carlo; Piattelli, Adriano; Raspanti, Mario; Mangano, Francesco; Cassoni, Alessandra; Iezzi, Giovanna; Shibli, Jamil Awad

    2011-01-01

    Recent studies have shown that direct laser metal sintering (DLMS) produces structures with complex geometry and consequently that allow better osteoconductive properties. The aim of this patient report was to evaluate the early bone response to DLMS implant surface retrieved from human jaws. Four experimental DLMS implants were inserted in the posterior mandible of four patients during conventional dental implant surgery. After 8 weeks, the micro-implants and the surrounding tissue were removed and prepared for scanning electron microscopy (SEM) and histomorphometric analysis to evaluate the bone-implant interface. The SEM and EDX evaluations showed a newly formed tissue composed of calcium and phosphorus. The bone-to-implant contact presented a mean of 60.5 ± 11.6%. Within the limits of this patient report, data suggest that the DLMS surfaces presented a close contact with the human bone after a healing period of 8 weeks.

  12. Simultaneous Computer-Aided Design/Computer-Aided Manufacture Bimaxillary Orthognathic Surgery and Mandibular Reconstruction Using Selective-Laser Sintered Titanium Implant.

    Science.gov (United States)

    Hatamleh, Muhanad M; Bhamrah, Gurprit; Ryba, Francine; Mack, Gavin; Huppa, Chrisopher

    2016-10-01

    This patient report describes simultaneous bimaxillary orthognathic surgery and mandibular reconstruction by means of three-dimensional (3D) planning, 3D printed biocompatible surgical wafers, and 3D selective-laser sintered titanium implant. A 26-year-old male patient presented with a left mandibular defect secondary to trauma. The whole body of the mandible on the left hand side was deficient with a narrow connection with the remaining left condyle. He had undergone orthodontic treatment for 18 months and was ready to undergo bimaxillary orthognathic surgery. Advanced cranio-maxillofacial software was used in processing his cone beam computer tomography scan data, and e-casts of his upper and lower dental arches. Bimaxillary surgery was planned with Le Fort 1 maxillary impaction and mandibular advancement to achieve a class 1 incisor relationship. Intermediate and final surgical wafers were designed following the planned movements and printed using biocompatible resin. The deficient left side of the mandible was reconstructed by means of mirror imaging the contra-lateral right side into the deficient left side with the aim of restoring normal facial symmetry. Biomedical software was then used in designing a reconstruction plate that connected the condylar head and the mandible following the planned bimaxillary surgery and mandibular continuity symmetry reconstruction. The plate was printed in titanium following state-of the-art selective laser sintering technology. The bimaxillary surgery and mandibular reconstruction were done simultaneously as planned along with an iliac-crest bone graft. This patient confirms the advantages of 3D computer-aided design/computer-aided manufacture technologies in optimizing clinical outcomes for cranio-maxillofacial reconstruction, especially when conducting two simultaneous clinical procedures.

  13. Clinical acceptability of metal-ceramic fixed partial dental prosthesis fabricated with direct metal laser sintering technique-5 year follow-up.

    Science.gov (United States)

    Prabhu, Radhakrishnan; Prabhu, Geetha; Baskaran, Eswaran; Arumugam, Eswaran M

    2016-01-01

    In recent years, direct metal laser sintered (DMLS) metal-ceramic-based fixed partial denture prostheses have been used as an alternative to conventional metal-ceramic fixed partial denture prostheses. However, clinical studies for evaluating their long-term clinical survivability and acceptability are limited. The aim of this study was to assess the efficacy of metal-ceramic fixed dental prosthesis fabricated with DMLS technique, and its clinical acceptance on long-term clinical use. The study group consisted of 45 patients who were restored with posterior three-unit fixed partial denture prosthesis made using direct laser sintered metal-ceramic restorations. Patient recall and clinical examination of the restorations were done after 6months and every 12 months thereafter for the period of 60 months. Clinical examination for evaluation of longevity of restorations was done using modified Ryge criteria which included chipping of the veneered ceramic, connector failure occurring in the fixed partial denture prosthesis, discoloration at the marginal areas of the veneered ceramic, and marginal adaptation of the metal and ceramic of the fixed denture prosthesis. Periapical status was assessed using periodical radiographs during the study period. Survival analysis was made using the Kaplan-Meier method. None of the patients had failure of the connector of the fixed partial denture prostheses during the study period. Two exhibited biological changes which included periapical changes and proximal caries adjacent to the abutments. DMLS metal-ceramic fixed partial denture prosthesis had a survival rate of 95.5% and yielded promising results during the 5-year clinical study.

  14. Galvanometer scanning technology for laser additive manufacturing

    Science.gov (United States)

    Luo, Xi; Li, Jin; Lucas, Mark

    2017-02-01

    A galvanometer laser beam scanning system is an essential element in many laser additive manufacturing (LAM) technologies including Stereolithography (SLA), Selective Laser Sintering (SLS) and Selective Laser Melting (SLM). Understanding the laser beam scanning techniques and recent innovations in this field will greatly benefit the 3D laser printing system integration and technology advance. One of the challenges to achieve high quality 3D printed parts is due to the non-uniform laser power density delivered on the materials caused by the acceleration and deceleration movements of the galvanometer at ends of the hatching and outlining patterns. One way to solve this problem is to modulate the laser power as the function of the scanning speed during the acceleration or deceleration periods. Another strategy is to maintain the constant scanning speed while accurately coordinating the laser on and off operation throughout the job. In this paper, we demonstrate the high speed, high accuracy and low drift digital scanning technology that incorporates both techniques to achieve uniform laser density with minimal additional process development. With the constant scanning speed method, the scanner not only delivers high quality and uniform results, but also a throughput increase of 23% on a typical LAM job, compared to that of the conventional control method that requires galvanometer acceleration and deceleration movements.

  15. SLS Trade Study 0058: Day of Launch (DOL) Wind Biasing

    Science.gov (United States)

    Decker, Ryan K.; Duffin, Paul; Hill, Ashley; Beck, Roger; Dukeman, Greg

    2014-01-01

    SLS heritage hardware and legacy designs have shown load exceedances at several locations during Design Analysis Cycles (DAC): MPCV Z bending moments; ICPS Electro-Mechanical Actuator (EMA) loads; Core Stage loads just downstream of Booster forward interface. SLS Buffet Loads Mitigation Task Team (BLMTT) tasked to study issue. Identified low frequency buffet load responses are a function of the vehicle's total angle of attack (AlphaTotal). SLS DOL Wind Biasing Trade team to analyze DOL wind biasing methods to limit maximum AlphaTotal in the M0.8 - 2.0 altitude region for EM-1 and EM-2 missions through investigating: Trajectory design process; Wind wavelength filtering options; Launch availability; DOL process to achieve shorter processing/uplink timeline. Trade Team consisted of personnel supporting SLS, MPCV, GSDO programs.

  16. Analytical Approaches to Guide SLS Fault Management (FM) Development

    Science.gov (United States)

    Patterson, Jonathan D.

    2012-01-01

    Extensive analysis is needed to determine the right set of FM capabilities to provide the most coverage without significantly increasing the cost, reliability (FP/FN), and complexity of the overall vehicle systems. Strong collaboration with the stakeholders is required to support the determination of the best triggers and response options. The SLS Fault Management process has been documented in the Space Launch System Program (SLSP) Fault Management Plan (SLS-PLAN-085).

  17. Vacuum-Free, Maskless Patterning of Ni Electrodes by Laser Reductive Sintering of NiO Nanoparticle Ink and Its Application to Transparent Conductors

    KAUST Repository

    Lee, Daeho

    2014-10-28

    © 2014 American Chemical Society. We introduce a method for direct patterning of Ni electrodes through selective laser direct writing (LDW) of NiO nanoparticle (NP) ink. High-resolution Ni patterns are generated from NiO NP thin films by a vacuum-free, lithography-free, and solution-processable route. In particular, a continuous wave laser is used for the LDW reductive sintering of the metal oxide under ambient conditions with the aid of reducing agents in the ink solvent. Thin (∼40 nm) Ni electrodes of glossy metallic surfaces with smooth morphology and excellent edge definition can be fabricated. By applying this method, we demonstrate a high transmittance (>87%), electrically conducting panel for a touch screen panel application. The resistivity of the Ni electrode is less than an order of magnitude higher compared to that of the bulk Ni. Mechanical bending test, tape-pull test, and ultrasonic bath test confirm the robust adhesion of the electrodes on glass and polymer substrates.

  18. Laser Printing of PCL/Progesterone Tablets for Drug Delivery Applications in Hormone Cancer Therapy

    Science.gov (United States)

    Salmoria, G. V.; Klauss, P.; Kanis, L. A.

    2017-09-01

    In this study, polycaprolactone (PCL) and progesterone (PG) tablets were produced by selective laser sintering (SLS) using different particle sizes and laser energy. The sintered PCL/PG tablets presented uniform morphology, coalescence of particles and interconnected pores distributed in the polymeric matrix. The EDS analysis confirmed the presence of progesterone recrystallized on the surface of the porous PCL matrix. The crystallinity values for the PCL/PG tablets were lower than that for the pure PCL, suggesting the interaction of components at the molecular level. The PCL/PG tablets fabricated with small particles and high laser energy presented a higher value for the flexural modulus compared with the other specimens. The glass transition temperature (Tg) was -37 °C for the PCL/PG tablet with a high degree of sintering. The fatigue test showed that the PCL/PG blend tablets have high fatigue strength. The drug release mechanism of all tablets studied followed a zero-order kinetics, and drug release rates were dependent on sintering degree and, consequently, on matrix erosion, showing a potential application to controlled drug delivery in hormone cancer therapy.

  19. Bonding Strength of Ceromer with Direct Laser Sintered, Ni-Cr-Based, and ZrO2 Metal Infrastructures After Er:YAG, Nd:YAG, and Ho:YAG Laser Surface Treatments-A Comparative In Vitro Study.

    Science.gov (United States)

    Gorler, Oguzhan; Ozdemir, Ali Kemal

    2016-08-01

    Laser modalities instead of conventional surface treatment techniques have been suggested to obtain an adequate micromechanical bonding between dental super- and infrastructures. The present study was undertaken to assess the effect of surface treatment with Ho:YAG, Er:YAG, and Nd:YAG laser modalities on the shear bond strength (SBS) of ceromer to different types of metal infrastructures in in vitro settings. The study specimens consisted of 40 direct laser sintered (DLS), 40 Ni-Cr-based, and 40 zirconium oxide (ZrO2) infrastructures. In each infrastructure group, the specimens were divided randomly into five treatment modalities (n = 8): no treatment (controls), sandblasting, Er:YAG, Nd:YAG, and Ho:YAG lasers. The DLS, Ni-Cr-based, and ZrO2 infrastructures were prepared in the final dimensions of 7 mm in diameter and 3 mm in thickness in line with the ISO 11405 standard. Ceromer as superstructure was applied to all the infrastructures after their surface treatments according to the selected treatment modality. SBS test was performed to test the effectiveness of surface treatments. A stereomicroscope was used to determine the changes in the surface morphology of specimens. Among the laser modalities and sandblasting, Ho:YAG laser caused the most important increase in the DLS and Ni-Cr-based infrastructures but sandblasting caused the most important increase in the ZrO2 infrastructure. In all the infrastructures, Nd:YAG laser has the least effectiveness, and Er:YAG laser makes an intermediate success. The stereomicroscopy images presented that the applications of laser surface treatments altered the surface in all the infrastructures. Overall, in current experimental settings, Ho:YAG, Nd:YAG, and Er:YAG lasers, in order of strength, are effective in improving the bonding of ceromer to all the infrastructures. Ho:YAG laser is more effective in the DLS and Ni-Cr-based infrastructures, but sandblasting is more effective in the ZrO2 infrastructure. The studied

  20. Immediate, non-submerged, root-analogue direct laser metal sintering (DLMS) implants: a 1-year prospective study on 15 patients.

    Science.gov (United States)

    Mangano, Francesco Guido; De Franco, Michele; Caprioglio, Alberto; Macchi, Aldo; Piattelli, Adriano; Mangano, Carlo

    2014-07-01

    This study evaluated the 1-year survival and success rate of root-analogue direct laser metal sintering (DLMS) implants, placed into the extraction sockets of 15 patients. DLMS is a technology which allows solids with complex geometry to be fabricated by annealing metal powder microparticles in a focused laser beam, according to a computer-generated three-dimensional (3D) model; the fabrication process involves the laser-induced fusion of titanium microparticles, in order to build, layer-by-layer, the desired object. Cone-beam computed tomography (CBCT) acquisition and 3D image conversion, combined with the DLMS process, allow the fabrication of custom-made, root-analogue implants (RAIs). CBCT images of 15 non-restorable premolars (eight maxilla; seven mandible) were acquired and transformed into 3D models: from these, custom-made, root-analogue DLMS implants with integral abutment were fabricated. Immediately after tooth extraction, the RAIs were placed in the sockets and restored with a single crown. One year after implant placement, clinical and radiographic parameters were assessed: success criteria included absence of pain, suppuration, and exudation; absence of implant mobility and absence of continuous peri-implant radiolucency; distance between the implant shoulder and the first visible bone-to-implant contact implants were lost, for a survival rate of 100 %. All implants were stable, with no signs of infection. The good conditions of the peri-implant tissues were confirmed by the radiographic examination, with a mean DIB of 0.7 mm (±0.2). The possibility of fabricating custom-made, RAI DLMS implants opens new interesting horizons for immediate placement of dental implants.

  1. The impact of dispersion on selective laser melting of titanium and niobium fine powders mixture

    Science.gov (United States)

    Razin, A.; Ovchinnikov, V.; Akhmetshin, R.; Krinitcyn, M.; Fedorov, V.; Akhmetshina, V.

    2016-11-01

    This paper is dedicated to the study of selective laser melting process of metal powders. Experiments were performed in the Research Center Modern Manufacturing Technologies of TPU with the fine powders of titanium and niobium. The research was carried out on 3D laser printer designed at TPU. In the framework of experiments aimed at determining possibilities of obtaining niobium-titanium alloy by SLS (selective laser sintering) there were studied the basic processes of laser melting and their effect on the quality of final samples and products. We determined operation modes of 3D printers which allow obtaining high quality of printed sample surface. The research results show that rigid requirements related to powder dispersiveness and proportions are needed to achieve better quality of products.

  2. Survival of human-associated bacteria in SLS

    Science.gov (United States)

    Fu, Yuming; Tikhomirov, Alexander A.; Nickolay Manukovsky, D..; Khizhnyak, Sergey; Kovalev, Vladimir

    2016-07-01

    Management of microbial communities to minimize the potential for risk to the crew and to the plants to be used for supporting the crew is an essential component of successful bioregenerative life support systems (BLSS). Previously it was shown that soil-like substrate (SLS), obtained as a result of bioconversion of non-edible plant biomass in the higher plants based BLSS, demonstrates strong anti-fungal activity against soil-borne plant pathogens (Nesterenko et al., 2009). The present study is devoted to the estimation of anti-bacterial activity of SLS against gram-negative (presented with Escherichia coli) and gram-positive (presented with Staphylococcus aureus) human-associated bacteria, both of which belong to the group of opportunistic pathogen. In vitro effects of different types of SLS on E. coli and S. aureus and in situ survival curves of the bacteria with corresponding math models are presented. Additionally we have examined the influence of community richness (the indigenous community of SLS) on the ability of introduced human-associated bacteria to persist within SLS. The work was carried out within the frames of the state task on the subject No 56.1.4 of the Basic Research Program (Section VI) of Russian State Academies for 2013-2020.

  3. Thermodynamic Assessment of Chrome-Spinel Formation in Laser-Sintered Coatings with Cr2O3 Particles

    Science.gov (United States)

    Krivilyov, Mikhail; Kharanzhevskiy, Evgeny; Reshetnikov, Sergey; Beyers, Lesley J.

    2016-06-01

    Formation of a thin passive layer has been performed using short pulse laser dispersion of Cr2O3 particles in a C22 steel substrate. As a result, the coating's corrosion resistance is substantially improved compared to unprocessed samples. Microstructure analysis by TEM, XPS, and XRD showed that laser processing leads to dissolution of Cr2O3 with formation of Cr and Fe oxides, chrome-spinel, and metallic Cr dispersed in alpha and gamma Fe. Thermodynamic assessment revealed that the formation of pure chromium is caused by reduction of Cr2O3 and oxidation of iron. This reaction is promoted by shifting of chemical equilibrium at elevated temperatures in the molten zone under short pulse laser processing.

  4. Laser sintering and dielectric characterization of CaCu{sub 3}Ti{sub 4}O{sub 12} ceramics; Sinterizacao a laser e caracterizacao dieletrica de ceramicas de CaCu{sub 3}Ti{sub 4}O{sub 12}

    Energy Technology Data Exchange (ETDEWEB)

    Jesus, L.M.; Barbosa, L.B.; Silva, R.S. [Universidade Federal de Sergipe (UFS), Sao Cristovao, SE (Brazil). Dept. de Fisica. Grupo de Materiais Ceramicos Avancados

    2012-07-01

    Calcium and copper titanate (CaCu{sub 3}Ti{sub 4}O{sub 12} - CCTO) has been prepared by several researchers mainly through conventional ceramic processing. However, other synthesis methods have been tested in the last years. In this work, we have studied the CCTO synthesis by a route based on the Pechini method and its sintering using a new method, in which a CO{sub 2} laser is used as the main heating source. Besides, the dielectric properties of CCTO ceramics were investigated in order to verify the influence of this sintering process on the ceramic properties. The laser sintered ceramics presented high relative density (95 ± 1%), with homogeneous microstructure and single crystalline phase and dielectric constant changing from ∼ 1100 to 2100 (with dielectric loss of ∼ 0.05), when measured at 1 kHz and at room temperature. (author)

  5. Tribological Behavior of Aluminum Alloy AlSi10Mg-TiB2 Composites Produced by Direct Metal Laser Sintering (DMLS)

    Science.gov (United States)

    Lorusso, Massimo; Aversa, Alberta; Manfredi, Diego; Calignano, Flaviana; Ambrosio, Elisa Paola; Ugues, Daniele; Pavese, Matteo

    2016-08-01

    Direct metal laser sintering (DMLS) is an additive manufacturing technique for the production of parts with complex geometry and it is especially appropriate for structural applications in aircraft and automotive industries. Aluminum-based metal matrix composites (MMCs) are promising materials for these applications because they are lightweight, ductile, and have a good strength-to-weight ratio This paper presents an investigation of microstructure, hardness, and tribological properties of AlSi10Mg alloy and AlSi10Mg alloy/TiB2 composites prepared by DMLS. MMCs were realized with two different compositions: 10% wt. of microsize TiB2, 1% wt. of nanosize TiB2. Wear tests were performed using a pin-on-disk apparatus on the prepared samples. Performances of AlSi10Mg samples manufactured by DMLS were also compared with the results obtained on AlSi10Mg alloy samples made by casting. It was found that the composites displayed a lower coefficient of friction (COF), but in the case of microsize TiB2 reinforcement the wear rate was higher than with nanosize reinforcements and aluminum alloy without reinforcement. AlSi10Mg obtained by DMLS showed a higher COF than AlSi10Mg obtained by casting, but the wear rate was higher in the latter case.

  6. Effects of build orientation and element partitioning on microstructure and mechanical properties of biomedical Ti-6Al-4V alloy produced by laser sintering.

    Science.gov (United States)

    Mengucci, P; Gatto, A; Bassoli, E; Denti, L; Fiori, F; Girardin, E; Bastianoni, P; Rutkowski, B; Czyrska-Filemonowicz, A; Barucca, G

    2017-07-01

    Direct Metal Laser Sintering (DMLS) technology was used to produce tensile and flexural samples based on the Ti-6Al-4V biomedical composition. Tensile samples were produced in three different orientations in order to investigate the effect of building direction on the mechanical behavior. On the other hand, flexural samples were submitted to thermal treatments to simulate the firing cycle commonly used to veneer metallic devices with ceramics in dental applications. Roughness and hardness measurements as well as tensile and flexural mechanical tests were performed to study the mechanical response of the alloy while X-ray diffraction (XRD), electron microscopy (SEM, TEM, STEM) techniques and microanalysis (EDX) were used to investigate sample microstructure. Results evidenced a difference in the mechanical response of tensile samples built in orthogonal directions. In terms of microstructure, samples not submitted to the firing cycle show a single phase acicular α' (hcp) structure typical of metal parts subject to high cooling rates. After the firing cycle, samples show a reduction of hardness and strength due to the formation of laths of the β (bcc) phase at the boundaries of the primary formed α' plates as well as to lattice parameters variation of the hcp phase. Element partitioning during the firing cycle gives rise to high concentration of V atoms (up to 20wt%) at the plate boundaries where the β phase preferentially forms. Copyright © 2017 Elsevier Ltd. All rights reserved.

  7. Effect of Annealing Treatments on the Microstructure, Mechanical Properties and Corrosion Behavior of Direct Metal Laser Sintered Ti-6Al-4V

    Science.gov (United States)

    Xu, Yangzi; Lu, Yuan; Sundberg, Kristin L.; Liang, Jianyu; Sisson, Richard D.

    2017-05-01

    An experimental investigation on the effects of post-annealing treatments on the microstructure, mechanical properties and corrosion behavior of direct metal laser sintered Ti-6Al-4V alloys has been conducted. The microstructure and phase evolution as affected by annealing treatment temperature were examined through scanning electron microscopy and x-ray diffraction. The tensile properties and Vickers hardness were measured and compared to the commercial Grade 5 Ti-6Al-4V alloy. Corrosion behavior of the parts was analyzed electrochemically in simulated body fluid at 37 °C. It was found out that the as-printed parts mainly composed of non-equilibrium α' phase. Annealing treatment allowed the transformation from α' to α phase and the development of β phase. The tensile test results indicated that post-annealing treatment could improve the ductility and decrease the strength. The as-printed Ti-6Al-4V part exhibits inferior corrosion resistance compared to the commercial alloy, and post-annealing treatment can reduce its susceptibility to corrosion by reducing the two-phase interface area.

  8. Accuracy and complications of computer-designed selective laser sintering surgical guides for flapless dental implant placement and immediate definitive prosthesis installation.

    Science.gov (United States)

    Di Giacomo, Giovanni A; da Silva, Jorge V; da Silva, Airton M; Paschoal, Gustavo H; Cury, Patricia R; Szarf, Gilberto

    2012-04-01

    Computer-aided dental implant placement seems to be useful for placing implants by using a flapless approach. However, evidence supporting such applications is scarce. The aim of this study is to evaluate the accuracy of and complications that arise from the use of selective laser sintering surgical guides for flapless dental implant placement and immediate definitive prosthesis installation. Sixty implants and 12 prostheses were installed in 12 patients (four males and eight females; age range: 41 to 71 years). Lateral (coronal and apical) and angular deviations between virtually planned and placed implants were measured. The patients were followed up for 30 months, and surgical and prosthetic complications were documented. The mean ± SD angular, coronal, and apical deviations were 6.53° ± 4.31°, 1.35 ± 0.65 mm, and 1.79 ± 1.01 mm, respectively. Coronal and apical deviations of prosthesis, and prosthesis fracture. The cumulative survival rates for implants and prostheses were 98.33% and 91.66%, respectively. The mean lateral deviation was 2 mm. The complication rate was 34.4%. Hence, computer-aided dental implant surgery still requires improvement and should be considered as in the developmental stage.

  9. Bone Tissue Engineering with Adipose-Derived Stem Cells in Bioactive Composites of Laser-Sintered Porous Polycaprolactone Scaffolds and Platelet-Rich Plasma

    Directory of Open Access Journals (Sweden)

    Han-Tsung Liao

    2013-10-01

    Full Text Available Three-dimensional porous polycaprolactone (PCL scaffolds with consistent inter-pore channels, 83% porosity and 300–400 μm pore size were fabricated via selective laser sintering. The PCL scaffold was combined with platelet-rich plasma (PRP to form a bioactive composite and studied for potential application in bone tissue engineering using porcine adipose-derived stem cells (PASCs. The PCL/PRP/PASCs construct showed enhanced cell seeding efficiency and synergistically increased the differentiation capability of PASCs in osteogenic medium toward the osteoblast lineage, judging from elevated alkaline phosphatase activity and up-regulated osteogenic genes expression. For in vivo study, a 3 cm × 3 cm mandible defect was created in pigs and reconstructed by implanting acellular PCL scaffolds or PCL/PRP/PASCs constructs. Both groups showed new bone formation, however, the new bone volume was 5.1 times higher for PCL/PRP/PASCs 6 months post-operation. The bone density was less and loose in the acellular PCL group and the Young’s modulus was only 29% of normal bone. In contrast, continued and compact bone formation was found in PCL/PRP/PASCs and the Young’s modulus was 81% that of normal bone. Masson’s trichrome stain, immunohistochemical analysis of osteocalcin and collagen type I also confirmed new bone formation.

  10. Microstructural characterization of laser sintered synthetic calcium phosphate-natural dentine interface for the restoration of enamel surface

    Directory of Open Access Journals (Sweden)

    Animesh Jha

    2014-07-01

    Full Text Available Tooth sensitivity is a common occurrence and it is caused by acid induced erosion of enamel surface. In this investigation we report the results of calcium phosphate based minerals which are irradiated with lasers ex vivo for the analysis of photo activated densification of minerals. The photo-activation in these minerals may primarily arise from the absorption centres, namely OH- and rare-earth (RE3+ ion dopants (e.g. Er3+ ions incorporated during synthesis. The loss of hydroxyl group from mineral is characterized using the thermogravimetric technique. The microstructural changes under the conditions of continuous wave (CW and pulsed laser irradiation are reported together with the measured temperature rise. The preliminary data on surface hardness of occluded dentine with photo-activated calcium phosphate minerals are also reported, for aiming an eventual hardness value of 3300 MPa which is known for natural enamels.

  11. Fundamentals of Sintering Dolomite

    Institute of Scientific and Technical Information of China (English)

    LIMaoqiang

    1996-01-01

    The difficulties in sintering of dolomite rise form the low mutual diffusibilites of Ca2+ in MgO and Mg2+ in CaO ,and from unique pore and agglomerate structures formed after calcination of dolomite.These microstructures in decompsoed dolomite play a great role in inhibition of densification during sintering.The measures ,which can destroy these stuctures,such as hydration or isostatic pressing after calcination of dolomite,result in increasing the sintered density and reducting the sintering temperature,Addition of ome oxide such as Fe2O3,ater the sintering mechanism from solid state sintering to liquid phase sintering,therefore,dense dolomite ody can be obtained at relatively low sintering temperature,Com-minution of dolomite before its calcination can lower the sintering temperature and enhance the sinterd ensity due to increasing both the quantity and homogeneity of Fe2O3 in dolomite.

  12. Risk Assessment and scaling for the SLS LOx ET

    Science.gov (United States)

    Osipov, Viatcheslav V.; Hafiychuk, Halyna; Devine, Ekaterina V.; Khasin, Michael; Smelyanskiy, Vadim N.

    2012-01-01

    In this report we analyze the transpiration cooling by He bubble injection of the long LOx tank feedline heated by the environment heat. We consider possible hazards that can arise in the proposed design of the SLS core stage where the feedline length is much longer than that used in the Space Shuttle.

  13. Immediate loading of mandibular overdentures supported by one-piece, direct metal laser sintering mini-implants: a short-term prospective clinical study.

    Science.gov (United States)

    Mangano, Francesco G; Caprioglio, Alberto; Levrini, Luca; Farronato, Davide; Zecca, Piero A; Mangano, Carlo

    2015-02-01

    Only a few studies have dealt with immediately loaded, unsplinted mini-implants supporting ball attachment-retained mandibular overdentures (ODs). The aim of this study is to evaluate treatment outcomes of ball attachment-retained mandibular ODs supported by one-piece, unsplinted, immediately loaded, direct metal laser sintering (DMLS) mini-implants. Over a 4-year period (2009 to 2012), all patients referred to the Dental Clinic, University of Varese, and to a private practice for treatment with mandibular ODs were considered for inclusion in this study. Each patient received three or four DMLS mini-implants. Immediately after implant placement, a mandibular OD was connected to the implants. At each annual follow-up session, clinical and radiographic parameters were assessed, including the following outcome measures: 1) implant failures; 2) peri-implant marginal bone loss; and 3) complications. Statistical analysis was conducted using a life-table analysis. A total of 231 one-piece DMLS mini-implants were inserted in 62 patients. After 4 years of loading, six implants failed, giving an overall cumulative survival rate of 96.9%. The mean distance between the implant shoulder and the first visible bone-to-implant contact was 0.38 ± 0.25 and 0.62 ± 0.20 mm at the 1- and 4-year follow-up examinations, respectively. An incidence of 6.0% of biologic complications was reported; prosthetic complications were more frequent (12.9%). Within the limits of this study, it can be concluded that the immediate loading of one-piece, unsplinted, DMLS titanium mini-implants by means of ball attachment-supported mandibular ODs is a successful treatment procedure. Long-term follow-up studies are needed to confirm these results.

  14. Sinterização de filmes espessos de Ba(Ti0,85Zr0,15O3 por varredura laser Laser scanning sintering of Ba(Ti0.85Zr0.15O3 thick films

    Directory of Open Access Journals (Sweden)

    E. Antonelli

    2009-03-01

    Full Text Available São apresentados os resultados de sinterização de filmes espessos de BaTi0,85Zr0,15O3 (BTZ15, depositados pela técnica de eletroforese, utilizando como fonte de calor um laser de CO2. A montagem experimental foi otimizada de modo a permitir a sinterização de filmes com dimensões de até 70 mm de comprimento por 10mm de largura e espessuras variáveis. Os processos térmicos envolvidos durante a varredura contínua a laser atuaram de modo similar à sinterização em duas etapas. Os tempos de patamares em cada etapa foram dependentes da velocidade e do número de varreduras. A temperatura máxima que se pode atingir no filme espesso, durante cada varredura e para uma potência nominal do laser fixa, foi correlacionada com a densidade relativa. Após sinterizados, os filmes apresentaram homogeneidade microestrutural e uma porosidade aparente de ~7%.The results for sintering of BaTi0.85Zr0.15O3 (BTZ15 thick films, deposited by electrophoresis, using as heat source a CO2 laser are presented. The characteristics of the experimental apparatus were optimized in such a way as to allow the sintering of thick films whose dimensions were up to 70 mm in length, 10 mm in width and variable thicknesses. The related thermal process during the continuous laser scanning acted in a similar way as a two-step sintering. The step times in each stage were dependent on the speed and scan number. The maximum temperature that can be achieved in the thick film, during each scanning, and for a fixed rated laser power, was correlated with the relative density. After sintering the films presented a microstructural homogeneity and an apparent porosity of ~7%.

  15. The new SLS beam size monitor, first results

    CERN Document Server

    Saa Hernandez, A; Rohrer, M; Schlott, V; Streun, A; Andersson, A; Breunlin, J

    2013-01-01

    An extremely small vertical beam size of 3.6 µm, corresponding to a vertical emittance of 0.9 pm, only about five times bigger than the quantum limit, has been achieved at the storage ring of the Swiss Light Source (SLS). The measurement was performed by means of a beam size monitor based on the imaging of the vertically polarized synchrotron radiation in the visible and UV spectral ranges. However, the resolution limit of the monitor was reached during the last measurement campaign and prevented further emittance minimization. In the context of the work package SLS Vertical Emittance Tuning of the TIARA collaboration, a new improved monitor was built. It provides larger magnification, an increase of resolution and enables two complementary methods of measurement: imaging and interferometry. In this paper we present the design, installation, commissioning, performance studies and first results obtained with the new monitor.

  16. The staff show their profound attachment to SLS

    CERN Multimedia

    Association du personnel

    2007-01-01

    The results of the poll on the Saved Leave Scheme (SLS) have now been analyzed and are published in this edition and on our web site. You were 1194 to reply to the questionnaire (approximately 50% of all staff members). The distribution of the replies according to certain variables (sex, age, career path, etc.) in the sample corresponds to the one observed for the overall staff population. This indicates that the sample is representative.

  17. Investigation of drain current transient behavior in SLS TFTs with the DLTS technique

    Energy Technology Data Exchange (ETDEWEB)

    Exarchos, M A [National and Kapodistrian University of Athens, Physics Department, Solid State Physics Section, Athens 15784 (Greece); Papaioannou, G J [National and Kapodistrian University of Athens, Physics Department, Solid State Physics Section, Athens 15784 (Greece); Kouvatsos, D N [N.C.S.R. Demokritos, Institute of Microelecronics, Athens 15310 (Greece); Voutsas, A T [L.C.D. Process Technology Laboratory, SHARP Labs of America, Inc., Washington 98607 (United States)

    2005-01-01

    In this work, the study of drain current overshoot transients of thin film transistors (TFTs) fabricated by excimer laser sequential lateral solidification (ELA SLS) process is presented. Drain current transient behavior, is ascribed to carrier capture/emission processes within the transistors' Si body, and represents complex mechanisms differently responding at dark and under illumination conditions. Additionally, the thickness of the Si body film, which is an important parameter for the material structure evaluation, ranged from 30 nm to 100 nm. The results were stemmed by deep level transient spectroscopy (DLTS) technique and measurements were conducted within the temperature interval of 200 K to 400 K. The impact of illumination, contributes mainly at lower temperatures through electron-hole generation processes, compensating though carrier freeze-out phenomena.

  18. Investigation of drain current transient behavior in SLS TFTs with the DLTS technique

    Science.gov (United States)

    Exarchos, M. A.; Papaioannou, G. J.; Kouvatsos, D. N.; Voutsas, A. T.

    2005-01-01

    In this work, the study of drain current overshoot transients of thin film transistors (TFTs) fabricated by excimer laser sequential lateral solidification (ELA SLS) process is presented. Drain current transient behavior, is ascribed to carrier capture/emission processes within the transistors' Si body, and represents complex mechanisms differently responding at dark and under illumination conditions. Additionally, the thickness of the Si body film, which is an important parameter for the material structure evaluation, ranged from 30 nm to 100 nm. The results were stemmed by deep level transient spectroscopy (DLTS) technique and measurements were conducted within the temperature interval of 200 K to 400 K. The impact of illumination, contributes mainly at lower temperatures through electron-hole generation processes, compensating though carrier freeze-out phenomena.

  19. Indirect rapid manufacture of injection mould with conformal cooling channels based on SLS%基于SLS的随形冷却通道注射模间接快速制造技术

    Institute of Scientific and Technical Information of China (English)

    程蓉; 伍晓宇; 郑建平

    2011-01-01

    介绍了在广泛考察国内外制造随形冷却通道注射模技术的基础上,摈弃普遍采用的直接制模技术,提出将选择性激光烧结(SLS)技术和铸造工艺相结合,间接快速制造随形冷却通道注射模的新的制造工艺方法.利用SLS技术对腹膜砂和环氧树脂混加的材料成型注射模的布尔结构铸造砂型,对砂型进行后处理后,浇注铝合金形成模具铸件,最后对模具铸件进行清粉和后处理,完成注射模制造.同传统的随形水路模具制造技术相比较,本方法能成型较为复杂的随形冷却通道,并且由于直接用铝合金铸造成模具,其致密度、强度和尺寸精度相比较传统的脱脂、高温烧结和低温浸渍改性的环氧树脂等工艺方法得到的模具性能大幅度提高.该注射模寿命可达50 000次/副,强度可达588MPa.从塑件质量可以得出,此工艺是一种快速制造适合小批量生产注射模的切实可行的方法.%Based on extensive survey of the manufacturing technology at home and abroad for injection mould with conformal cooling channels, a widely adopted direct molding technology was abandoned and a new indirect manufacturing process combining selective laser sintering (SLS) technology and casting technology was put forwarded for injection mould with conformal cooling channels. SLS technology was used in peritoneal and epoxy resin sand mixed material for forming Boolean stucture of sand of injection mould; after post-processing of sand casting, alimium alloy was applied and mould casting was formed, finally the powder of casting was cleaned and the last post-processing process for manufacturing an injection mould was completed. Compared with Waditional conformal cooling channels mould manufacturing technology, this method can form more complex conformal cooling channels; and because of the direct mould forming by aluminium alloy casting, the densitY, strength and dimension precision of the mould are increased

  20. Preparation and selective laser sintering behavior of carbon fiber/polyamide 1 2 composite%炭纤维/尼龙12复合粉体的制备及选择性激光烧结行为

    Institute of Scientific and Technical Information of China (English)

    吴琼; 陈惠; 巫静; 夏笑虹; 许小曙; 边宏; 刘洪波

    2016-01-01

    采用液相氧化法对PAN基短切炭纤维进行表面改性,再与尼龙12混合,采用选择性激光烧结成形技术制备炭纤维/尼龙12复合粉体试样。利用扫描电子显微镜(SEM)、傅里叶变换红外光谱(FT-IR)表征炭纤维改性前后的表面状态、复合粉体的分散状况及烧结试样的断口形貌。探讨了复合粉体的烧结行为及烧结试样的力学性能与孔隙率的关系。结果表明,改性炭纤维表面的含氧基团在激光烧结时热分解产生气体,导致烧结试样孔隙率较高、力学性能较差。改性炭纤维经高温热处理可以在保留炭纤维表面粗糙度的同时有效降低烧结试样的孔隙率,与未改性炭纤维/尼龙12试样相比,拉伸强度、拉伸模量、弯曲强度和弯曲模量均有不同程度的提高。%The PAN-based chopped carbon fibers were surface modified by liquid-phase oxidation,mixed with polyamide 12,and the carbon fiber reinforced polyamide 12 composites were prepared by selective laser sinte-ring technology.Scanning electron microscope and Fourier transform infrared spectrum were applied to the characterization of the surface state on the carbon fibers before and after modification,the dispersity of compos-ite powder,and fracture morphology of the sintered components.The sintering behavior of composite powder, the relationship between mechanical property and porosity of the sintered components were also discussed.The results show that the oxygen-containing groups on the surface of modified carbon fibers are thermal decomposed and release gas in the process of laser sintering,which cause a high porosity and poor mechanical properties of the sintered components.While the carbon fibers treated under high temperature after modification can preserve the surface roughness,lower the porosity at the same time,and compared with the unmodified carbon fiber re-inforced polyamide 1 2 sintered components,the tensile strength,tensile modulus

  1. Regression and Sparse Regression Methods for Viscosity Estimation of Acid Milk From it’s Sls Features

    DEFF Research Database (Denmark)

    Sharifzadeh, Sara; Skytte, Jacob Lercke; Nielsen, Otto Højager Attermann;

    2012-01-01

    Statistical solutions find wide spread use in food and medicine quality control. We investigate the effect of different regression and sparse regression methods for a viscosity estimation problem using the spectro-temporal features from new Sub-Surface Laser Scattering (SLS) vision system. From...... this investigation, we propose the optimal solution for regression estimation in case of noisy and inconsistent optical measurements, which is the case in many practical measurement systems. The principal component regression (PLS), partial least squares (PCR) and least angle regression (LAR) methods are compared...

  2. Ocean World Exploration and SLS: Enabling the Search for Life

    Science.gov (United States)

    Creech, Stephen D.; Vane, Greg

    2016-01-01

    launch vehicles. In the case of Europa, one of the nearer of these ocean worlds, current transit times are seven to nine years; iterative exploration of Europa would require decades. In the coming decade, NASA's new Space Launch System (SLS) could revolutionize exploration of the outer solar system by dramatically reducing transit times. Designed to enable human exploration of deep space, SLS will be the world's most powerful launch vehicle, offering unparalleled payload mass and volume and departure energy. In the case of Europa, SLS will reduce transit time to two to three years, enabling an iterative exploration cadence closer to what is currently experienced for Mars. SLS competed its critical design review during summer 2015 and is making rapid progress toward initial launch readiness. This paper will provide background on the importance of these ocean worlds and an overview and status of SLS, and will discuss the potential for the use of SLS in a robust iterative search for life in our solar system.

  3. Methods of flash sintering

    Energy Technology Data Exchange (ETDEWEB)

    Raj, Rishi; Cologna, Marco; Francis, John S.

    2016-05-10

    This disclosure provides methods of flash sintering and compositions created by these methods. Methods for sintering multilayered bodies are provided in which a sintered body is produced in less than one minute. In one aspect, each layer is of a different composition, and may be constituted wholly from a ceramic or from a combination of ceramic and metallic particles. When the body includes a layer of an anode composition, a layer of an electrolyte composition and a layer of a cathode composition, the sintered body can be used to produce a solid oxide fuel cell.

  4. SLS-Derived Lab: Precursor to Deep Space Human Exploration

    Science.gov (United States)

    Griffin, Brand; Lewis, Ruthan; Eppler, Dean; Smitherman, David

    2014-01-01

    Plans to send humans to Mars are in work and the launch system is being built. Are we ready? Robotic missions have successfully demonstrated transportation, entry, landing and surface operations but for human missions there are significant, potentially show-stopping issues. These issues, called Strategic Knowledge Gaps (SKGs) are the unanswered questions concerning long-duration exploration beyond low-earth-orbit. The gaps represent a risk of loss of life or mission and because they require extended exposure to the weightless environment outside earth's protective geo-magnetic field they cannot be resolved on the earth or on the International Space Station (ISS). Placing a laboratory at the relatively close and stable lunar Distant Retrograde Orbit (DRO) provides an accessible location with the requisite environmental conditions for conducting SKG research and testing mitigation solutions. Configurations comprised of multiple 3 meter and 4.3 meter diameter modules have been studied but the most attractive solution uses elements of the human Mars launch vehicle or Space Launch System (SLS) for a Mars proving ground laboratory. A shortened version of an SLS hydrogen propellant tank creates a Skylab-like pressure vessel that flies fully outfitted on a single launch. This not only offers significant savings by incorporating SLS pressure vessel development costs but avoids the expensive ISS approach using many launches with substantial on-orbit assembly before becoming operational. One of the most challenging SKGs is crew radiation protection; this is why SKG laboratory research is combined with Mars transit Habitat systems development. Fundamentally, the two cannot be divorced because using the habitat systems for protection requires actual hardware geometry and material properties intended to contribute to shielding effectiveness. The SKGs are difficult problems, solutions are not obvious, and require integrated, iterative, and multi-disciplinary development. A lunar

  5. SLS-Derived Lab- Precursor to Deep Space Human Exploration

    Science.gov (United States)

    Griffin, Brand M.; Lewis, Ruthan; Eppler, Dean; Smitherman, David

    2015-01-01

    Plans to send humans to Mars are in the works and the launch system is being built. Are we ready? Transportation, entry, landing, and surface operations have been successfully demonstrated for robotic missions. However, for human missions, there are significant, potentially show-stopping issues. These issues, called Strategic Knowledge Gaps (SKGs), are the unanswered questions concerning long duration exploration Beyond low Earth Orbit (BEO). The gaps represent a risk of loss of life or mission and because they require extended exposure to the weightless environment outside of earth's protective geo-magnetic field, they cannot be resolved on Earth or on the International Space Station (ISS). Placing a laboratory at a relatively close and stable lunar Distant Retrograde Orbit (DRO) provides an accessible location with the requisite environmental conditions for conducting SKG research and testing mitigation solutions. Configurations comprised of multiple 3 m and 4.3 m diameter modules have been studied but the most attractive solution uses elements of the human Mars launch vehicle or Space Launch System (SLS) for a Mars proving ground laboratory. A shortened version of an SLS hydrogen propellant tank creates a Skylab-like pressure vessel that flies fully outfitted on a single launch. This not only offers significant savings by incorporating SLS pressure vessel development costs but avoids the expensive ISS approach using many launches with substantial on-orbit assembly before becoming operational. One of the most challenging SKGs is crew radiation protection; this is why SKG laboratory research is combined with Mars transit habitat systems development. Fundamentally, the two cannot be divorced because using the habitat systems for protection requires actual hardware geometry and material properties intended to contribute to shielding effectiveness. The SKGs are difficult problems. The solutions to these problems are not obvious; they require integrated, iterative

  6. Surfaktan Sodium Ligno Sulfonat (SLS dari Debu Sabut Kelapa

    Directory of Open Access Journals (Sweden)

    Mukti Mulyawan

    2015-03-01

    Full Text Available Indonesia merupakan negara agraris yang menghasilkan beragam hasil pertanian yang melimpah. Salah satu hasil pertanian yang menonjol di Indonesia adalah kelapa. Produksi buah kelapa di Indonesia rata-rata sebanyak 15,5 miliar butir/tahun atau setara dengan 3,02 juta ton kopra, 3,75 juta ton air, 0,75 juta ton arang tempurung, 1,8 juta ton serat sabut (coir fiber dan 3,3 juta ton debu sabut (coir dust/ cocopeat. Komposisi sabut kelapa terdiri dari 25% gabus dan 75% serat . Tetapi, debu sabut kelapa masih dikembangkan sebatas sebagai media tanam. sisanya akan menjadi limbah dengan kontribusi sangat besar dari pengisi pada volume total sampah domestiK. Banyaknya komoditas kelapa dan potensi limbah sabut yang dihasilkan, membuat pemanfaatan Debu Sabut menjadi bahan yang bernilai ekonomis patut untuk dilakukan. Salah satunya adalah sebagai bahan pembuatan Surfakatan Sodium Ligno Sulfonat (SLS yang selama ini komoditasnya diperoleh seluruhnya dari impor. Adapun tahapan proses pembuatan SLS dari Debu Sabut kelapa adalah mempersiapan Bahan Baku berupa Debu Sabut Kelapa. Dilanjutkan dengan pemasakan/pulping menggunakan metode organosolv dengan alat pemasak digester (R-120. Dari lindi hitam yang dihasilkan, akan diproses dengan Isolasi Lignin dengan metode presipitasi asam. Lindi hitam yang telah didapat diendapkan dengan menambahkan secara perlahan H2SO4dengan konsentrasi 20% sampai pH 2 pada tangki isolasi pertama (M-211.Proses isolasi dengan metode pengasaman banyak digunakan untuk mendapatkan lignin dengan kemurnian tinggi. Untuk Menghasilkan SLS, Lignin Isolat perlu direaksikan dengan bahan penyulfonasi natrium bisulfit (NaHSO3, sehingga menghasilkan natrium lignosulfonat (SLS pada reaktor sulfonasi (R-310. Berlokasi di Provinsi Riau, Pabrik ini akan dibangun dengan kapasistas 20.150 ton/tahun. Dari analisa ekonomi, diperlukan Modal tetap (FCI sebesar Rp 316.323.349.677; Modal kerja (WCI sebesar Rp 74.429.023.453; Investasi total (TCI sebesar Rp 390

  7. SLS launched missions concept studies for LUVOIR mission

    Science.gov (United States)

    Stahl, H. Philip; Hopkins, Randall C.

    2015-09-01

    NASA's "Enduring Quests Daring Visions" report calls for an 8- to 16-m Large UV-Optical-IR (LUVOIR) Surveyor mission to enable ultra-high-contrast spectroscopy and coronagraphy. AURA's "From Cosmic Birth to Living Earth" report calls for a 12-m class High-Definition Space Telescope to pursue transformational scientific discoveries. The multi-center ATLAST Team is working to meet these needs. The MSFC Team is examining potential concepts that leverage the advantages of the SLS (Space Launch System). A key challenge is how to affordably get a large telescope into space. The JWST design was severely constrained by the mass and volume capacities of its launch vehicle. This problem is solved by using an SLS Block II-B rocket with its 10-m diameter x 30-m tall fairing and estimated 45 mt payload to SE-L2. Previously, two development study cycles produced a detailed concept called ATLAST-8. Using ATLAST-8 as a point of departure, this paper reports on a new ATLAST-12 concept. ATLAST-12 is a 12-m class segmented aperture LUVOIR with an 8-m class center segment. Thus, ATLAST-8 is now a de-scope option.

  8. Risk Assessment and Scaling for the SLS LH2 ET

    Science.gov (United States)

    Hafiychuk, Halyna; Ponizovskaya-Devine, Ekaterina; Luchinsky, Dmitry; Khasin, Michael; Osipov, Viatcheslav V.; Smelyanskiy, Vadim N.

    2012-01-01

    In this report the main physics processes in LH2 tank during prepress and rocket flight are studied. The goal of this investigation is to analyze possible hazards and to make risk assessment in proposed LH2 tank designs for SLS with 5 engines (the situation with 4 engines is less critical). For analysis we use the multinode model (MNM) developed by us and presented in a separate report and also 3D ANSYS simulations. We carry out simulation and theoretical analysis the physics processes such as (i) accumulation of bubbles in LH2 during replenish stage and their collapsing in the liquid during the prepress; (ii) condensation-evaporation at the liquid-vapor interface and tank wall, (iv) heating the liquid near the interface and wall due to condensation and environment heat, (v) injection of hot He during prepress and of hot GH2 during flight, (vi) mixing and cooling of the injected gases due to heat transfer between the gases, liquid and the tank wall. We analyze the effects of these physical processes on the thermo- and fluid gas dynamics in the ullage and on the stratification of temperature in the liquid and assess the associated hazards. A special emphasize is put on the scaling predictions for the larger SLS LH2 tank.

  9. A method for sintering

    DEFF Research Database (Denmark)

    2012-01-01

    The present invention provides a method for sintering, comprising in the following order the steps of: providing a body in the green state or in the pre-sintered state on a support; providing a load on at least one spacer on the support such that the load is located above said body in the green...

  10. Sintered Superhard Materials

    Science.gov (United States)

    Wentorf, R. H.; Devries, R. C.; Bundy, F. P.

    1980-05-01

    Diamond or cubic boron nitride particles can be sintered into strong masses at high temperatures and very high pressures at which these crystalline forms are stable. Most of the desirable physical properties of the sintered masses, such as hardness and thermal conductivity, approach those of large single crystals; their resistance to wear and catastrophic splitting is superior. The sintered masses are produced on a commercial scale and are increasingly used as cutting tools on hard or abrasive materials, as wire-drawing dies, in rock drills, and in special high-pressure apparatus.

  11. Spacelab Life Sciences (SLS) echocardiograph in mockup rack in JSC's Bldg 36

    Science.gov (United States)

    1987-01-01

    Spacelab Life Sciences (SLS) life sciences laboratory equipment (LSLE) echocardiograph is documented in the JSC Bioengineering and Test Support Facility Bldg 36. Displayed on the echocardiograph monitor is a heart image. The echocardiograph equipment is located in Rack 6 and will be used in conjunction with Experiment No. 294 Cardiovascular Adaptation to Zero Gravity during the STS-40 SLS-1 mission.

  12. Testing relativity again, laser, laser, laser, laser

    NARCIS (Netherlands)

    Einstein, A.

    2015-01-01

    laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser, laser,

  13. Sintering Theory and Practice

    Science.gov (United States)

    German, Randall M.

    1996-01-01

    Although sintering is an essential process in the manufacture of ceramics and certain metals, as well as several other industrial operations, until now, no single book has treated both the background theory and the practical application of this complex and often delicate procedure. In Sintering Theory and Practice, leading researcher and materials engineer Randall M. German presents a comprehensive treatment of this subject that will be of great use to manufacturers and scientists alike. This practical guide to sintering considers the fact that while the bonding process improves strength and other engineering properties of the compacted material, inappropriate methods of control may lead to cracking, distortion, and other defects. It provides a working knowledge of sintering, and shows how to avoid problems while accounting for variables such as particle size, maximum temperature, time at that temperature, and other problems that may cause changes in processing. The book describes the fundamental atomic events that govern the transformation from particles to solid, covers all forms of the sintering process, and provides a summary of many actual production cycles. Building from the ground up, it begins with definitions and progresses to measurement techniques, easing the transition, especially for students, into advanced topics such as single-phase solid-state sintering, microstructure changes, the complications of mixed particles, and pressure-assisted sintering. German draws on some six thousand references to provide a coherent and lucid treatment of the subject, making scientific principles and practical applications accessible to both students and professionals. In the process, he also points out and avoids the pitfalls found in various competing theories, concepts, and mathematical disputes within the field. A unique opportunity to discover what sintering is all about--both in theory and in practice What is sintering? We see the end product of this thermal

  14. 选择性激光烧结成型件密度的支持向量回归预测%Density prediction of selective laser sintering parts based on support vector regression

    Institute of Scientific and Technical Information of China (English)

    蔡从中; 裴军芳; 温玉锋; 朱星键; 肖婷婷

    2009-01-01

    根据不同工艺参数(层厚、扫描间距、激光功率、扫描速度、加工环境温度、层与层之间的加工时间间隔和扫描方式)下的选择性激光烧结成型件密度的实测数据集,应用基于粒子群算法寻优的支持向量回归(SVR)方法,建立了加工工艺参数与成型件密度间的预测模型,并与BP神经网络模型进行了比较.结果表明:基于相同的训练样本和检验样本,成型件密度的SVR模型比其BP神经网络模型具有更强的内部拟合能力和更高的预测精度;增加训练样本数有助于提高SVR预测模型的泛化能力;基于留一交叉验证法的SVR模型的预测误差最小.因此,SVR是一种预测选择性激光烧结成型件密度的有效方法.%The support vector regression (SVR) approach combined with particle swarm optimization for parameter optimization, is proposed to establish a model for estimating the density of selective laser sintering parts under processing parameters, including layer thickness, hatch spacing, laser power, scanning speed, ambient temperature, interval time and scanning mode. A comparison between the prediction results and the results from the BP neural networks strongly supports that the internal fitting capacity and prediction accuracy of SVR model are superior to those of BP neural networks under the identical training and test samples; the generation ability of SVR model can be efficiently improved by increasing the number of training samples. The minimum error value is provided by leave-one-out cross validation test of SVR. These results suggest that SVR is an effective and powerful tool for estimating the density of selective laser sintering parts.

  15. Online monitoring of food processes using subsurface laser scattering

    DEFF Research Database (Denmark)

    Carstensen, Jens Michael; Møller, Flemming

    Online monitoring of physical parameters during food production is not a trivial task, but promising results can often be obtained with Subsurface Laser Scattering (SLS). The first SLS instruments are on the market today, and studies are needed to asses the potential of the technology. SLS can...... monitor particle changes and gelation formation in a fast and non-invasive manner during production of most food products. SLS is correlated to classical particle sizing parameters, i.e. size, number of light scatters and refractive index, as well as sensoric parameters like mouthfeel. The background...

  16. The SLS Beamlines Data Acquisition and Control System

    CERN Document Server

    Krempasky, J; Vermeulen, D; Maden, D; Korhonen, T T; Portmann, W; Hunt, S; Abela, R; Muntwiler, M

    2001-01-01

    On December 15th the Swiss Light Source (SLS) produced a stored beam for the first time. This important milestone was achieved in a very tight time schedule. The fact that all major systems are controlled by Epics made this challenge feasible. In the first phase there are four beamlines: two for the surface science community, one for powder and surface diffraction and computed micro-tomography, and the last one for protein crystallography. All of them are equipped with insertion devices, which users want to treat as active sub-systems like a monochromator or experimental station. The beamline control systems are based on the same hardware and software technology as is the machine. This implies extensive use of Personal Computers running Linux RedHat 6.2 and VME systems (PowerPC). The advantage of this choice is a staightforward implementation of the insertion devices into the beamline and experiment framework. Although the experiment Application Program Interfaces differ from beamline to beamline, the standar...

  17. Sintering of calcium phosphate bioceramics.

    Science.gov (United States)

    Champion, E

    2013-04-01

    Calcium phosphate ceramics have become of prime importance for biological applications in the field of bone tissue engineering. This paper reviews the sintering behaviour of these bioceramics. Conventional pressureless sintering of hydroxyapatite, Ca10(PO4)6(OH)2, a reference compound, has been extensively studied. Its physico-chemistry is detailed. It can be seen as a competition between two thermally activated phenomena that proceed by solid-state diffusion of matter: densification and grain growth. Usually, the objective is to promote the first and prevent the second. Literature data are analysed from sintering maps (i.e. grain growth vs. densification). Sintering trajectories of hydroxyapatite produced by conventional pressureless sintering and non-conventional techniques, including two-step sintering, liquid phase sintering, hot pressing, hot isostatic pressing, ultrahigh pressure, microwave and spark plasma sintering, are presented. Whatever the sintering technique may be, grain growth occurs mainly during the last step of sintering, when the relative bulk density reaches 95% of the maximum value. Though often considered very advantageous, most assisted sintering techniques do not appear very superior to conventional pressureless sintering. Sintering of tricalcium phosphate or biphasic calcium phosphates is also discussed. The chemical composition of calcium phosphate influences the behaviour. Similarly, ionic substitutions in hydroxyapatite or in tricalcium phosphate create lattice defects that modify the sintering rate. Depending on their nature, they can either accelerate or slow down the sintering rate. The thermal stability of compounds at the sintering temperature must also be taken into account. Controlled atmospheres may be required to prevent thermal decomposition, and flash sintering techniques, which allow consolidation at low temperature, can be helpful.

  18. SinterHab

    Science.gov (United States)

    Rousek, Tomáš; Eriksson, Katarina; Doule, Ondřej

    2012-05-01

    This project describes a design study for a core module on a Lunar South Pole outpost, constructed by 3D printing technology with the use of in-situ resources and equipped with a bio-regenerative life support system. The module would be a hybrid of deployable (CLASS II) and in-situ built (CLASS III) structures. It would combine deployable membrane structures and pre-integrated rigid elements with a sintered regolith shell for enhanced radiation and micrometeorite shielding. The closed loop ecological system would support a sustainable presence on the Moon with particular focus on research activities. The core module accommodates from four to eight people, and provides laboratories as a test bed for development of new lunar technologies directly in the environment where they will be used. SinterHab also includes an experimental garden for development of new bio-regenerative life support system elements. The project explores these various concepts from an architectural point-of-view particularly, as they constitute the building, construction and interior elements. The construction method for SinterHab is based on 3D printing by sintering of the lunar regolith. Sinterator robotics 3D printing technology proposed by NASA JPL enables construction of future generations of large lunar settlements with little imported material and the use of solar energy. The regolith is processed, placed and sintered by the Sinterator robotics system which combines the NASA ATHLETE and the Chariot remotely controlled rovers. Microwave sintering creates a rigid structure in the form of walls, vaults and other architectural elements. The interior is coated with a layer of inflatable membranes inspired by the TransHab project. The life-support system is mainly bio-regenerative and several parts of the system are intrinsically multifunctional and serve more than one purpose. The plants for food production are also an efficient part of atmosphere revitalization and water treatment. Moreover

  19. Flash sintering of ceramic materials

    OpenAIRE

    Dancer, C. E. J.

    2016-01-01

    During flash sintering, ceramic materials can sinter to high density in a matter of seconds while subjected to electric field and elevated temperature. This process, which occurs at lower furnace temperatures and in shorter times than both conventional ceramic sintering and field-assisted methods such as spark plasma sintering, has the potential to radically reduce the power consumption required for the densification of ceramic materials. This paper reviews the experimental work on flash sint...

  20. Effect of sodium lauryl sulfate (SLS) on in vitro percutaneous penetration of water, hydrocortisone and nickel

    DEFF Research Database (Denmark)

    Frankild, S; Andersen, Klaus Ejner; Nielsen, Gunnar

    1995-01-01

    as membrane in static in vitro penetration cells. Simultaneous application of SLS together with 1 of the tracer compounds showed, after 48 h, a significant dose-effect relationship between SLS concentration (0.25%, 2% and 10%) and penetration of tritiated water or nickel (p ... or hydrocortisone. Pretreatment of the skin with SLS for 2 h using 3 concentrations (0.25%, 4% and 10%) showed, after 48 h, a significant dose-effect relationship between SLS treatment and penetration of tritiated water or nickel (p .../damaging effect on the skin barrier. It should be kept in mind that the model uses a dead skin membrane without the barrier repair mechanisms of live skin....

  1. High Quantum Efficiency Type II SLS FPAs for Space-Based Applications Project

    Data.gov (United States)

    National Aeronautics and Space Administration — This Phase I SBIR proposes to develop high quantum efficiency (QE) and low dark current infrared epitaxy materials based on Type II Strained Layer Superlattice (SLS)...

  2. Development of Strained-Layer Superlattice (SLS) IR Detector Camera Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Strained Layer Superlattice (SLS) detectors are a new class of detectors.   In our FY12 IRAD “Strained Layer Superlattice Infrared Detector Array...

  3. Production characteristics of the complex "SLS-vegetables" as the element of bioregenerative life support system

    Science.gov (United States)

    Velichko, Vladimir; Tikhomirov, Alexander A.; Ushakova, Sofya; Tirranen, Lyalya; Gros, Jean-Bernard; Lasseur, Christophe

    Previously we had shown possibility of long-term cultivation of wheat and radish uneven-aged conveyer on the soil-like substrate (SLS) with periodic introduction in the SLS of edible (in the form of a mineral solution after physicochemical burning) and inedible biomass of the plants grown on it. The given work was aimed at the study of production characteristics of the plants cultivated on the SLS with a periodic introduction of plant biomass, which consisted of harvested inedible biomass and wheat straw. The wheat straw was introduced in the SLS to compensate carrying out of mineral elements from the SLS with the edible biomass of the harvested plants. Also possibility of joint cultivation of the chosen vegetable plants under the given way of plant inedible biomass introduction in the SLS was estimated. Chufa (Cyperus esculentus L.), radish (Raphanus sativus L.) and lettuce (Lactuca sativa L.) were taken as the objects of research. Plants were grown in the regime of the three-species uneven-aged conveyer. Before each next planting of plants we introduced in the SLS all inedible biomass of earlier harvested plants and wheat straw. The amount of introduced wheat straw depended on nitrogen content in edible biomass of the harvested plants. Plants irrigation was performed by means of common nutrient solution containing mineral elements extracted from the SLS. 2 concentration in a vegetation chamber was maintained in limits from 0.1The work was carried out under support of SB RAS grant 132 and INTAS grant 05-1000008-8010

  4. STS-40 Payload Specialist Millie Hughes-Fulford trains in JSC's SLS mockup

    Science.gov (United States)

    1987-01-01

    STS-40 Payload Specialist Millie Hughes-Fulford conducts Spacelab Life Sciences 1 (SLS-1) Experiment No. 198, Pulmonary Function During Weightlessness, in JSC's Life Sciences Project Division (LSPD) SLS mockup located in the Bioengineering and Test Support Facility Bldg 36. Hughes-Fulford monitors instruments and settings on Rack 8's panels. Behind her in the center aisle are the body mass measurement device (foreground) and the stowed bicycle ergometer.

  5. SLS-PLAN-IT: A knowledge-based blackboard scheduling system for Spacelab life sciences missions

    Science.gov (United States)

    Kao, Cheng-Yan; Lee, Seok-Hua

    1992-01-01

    The primary scheduling tool in use during the Spacelab Life Science (SLS-1) planning phase was the operations research (OR) based, tabular form Experiment Scheduling System (ESS) developed by NASA Marshall. PLAN-IT is an artificial intelligence based interactive graphic timeline editor for ESS developed by JPL. The PLAN-IT software was enhanced for use in the scheduling of Spacelab experiments to support the SLS missions. The enhanced software SLS-PLAN-IT System was used to support the real-time reactive scheduling task during the SLS-1 mission. SLS-PLAN-IT is a frame-based blackboard scheduling shell which, from scheduling input, creates resource-requiring event duration objects and resource-usage duration objects. The blackboard structure is to keep track of the effects of event duration objects on the resource usage objects. Various scheduling heuristics are coded in procedural form and can be invoked any time at the user's request. The system architecture is described along with what has been learned with the SLS-PLAN-IT project.

  6. Thermal conductivity of sintered lithium orthosilicate compacts

    Science.gov (United States)

    Löbbecke, Birgit; Knitter, Regina; Rohde, Magnus; Reimann, Jörg

    2009-04-01

    The design of solid breeder blankets is strongly affected by the low values of thermal conductivity and density of ceramic breeder pebble beds. A significant rise of both quantities would enhance the thermal performance and lead to an increased tritium breeding ratio. In order to improve these quantities pretreated lithium orthosilicate pebble material was dry pressed and subsequently sintered. The thermal conductivity of cylindrical pellets was determined by the heat pulse method using a laser flash device. A pebble bed characteristic sample was also investigated in order to check the measurement accuracy in comparison with previous results. Furthermore, two samples of low density cellular ceramics were also prepared by infiltration of polymer foams with a ceramic slurry. The thermal conductivity results show that the values are affected both by the particle size and the sample density. Thermal conductivity values of higher than 2 W/m K were obtained using large particles and sintering at 1000 °C.

  7. All-Optical Quasi-Phase Matching for Laser Electron Acceleration

    Science.gov (United States)

    2016-06-01

    direct metal laser sintering , direct metal laser melt- ing...selective laser melting, laser cusing, and laser melting. Direct Metal Laser Sintering (DMLS) is the specific AM process used to produce the supersonic gas...provided in Figure 3.24. The EOS M280 has a build volume of 250×250×290 mm3 and uses a 200−400 W Yb-fiber laser with a spot size of 80 µm to sinter the metal

  8. Secondary Payload Opportunities on NASA's Space Launch System (SLS) Enable Science and Deep Space Exploration

    Science.gov (United States)

    Singer, Jody; Pelfrey, Joseph; Norris, George

    2016-01-01

    For the first time in almost 40 years, a NASA human-rated launch vehicle has completed its Critical Design Review (CDR). With this milestone, NASA's Space Launch System (SLS) and Orion spacecraft are on the path to launch a new era of deep space exploration. This first launch of SLS and the Orion Spacecraft is planned no later than November 2018 and will fly along a trans-lunar trajectory, testing the performance of the SLS and Orion systems for future missions. NASA is making investments to expand the science and exploration capability of the SLS by developing the capability to deploy small satellites during the trans-lunar phase of the mission trajectory. Exploration Mission 1 (EM-1) will include thirteen 6U Cubesat small satellites to be deployed beyond low earth orbit. By providing an earth-escape trajectory, opportunities are created for the advancement of small satellite subsystems, including deep space communications and in-space propulsion. This SLS capability also creates low-cost options for addressing existing Agency strategic knowledge gaps and affordable science missions. A new approach to payload integration and mission assurance is needed to ensure safety of the vehicle, while also maintaining reasonable costs for the small payload developer teams. SLS EM-1 will provide the framework and serve as a test flight, not only for vehicle systems, but also payload accommodations, ground processing, and on-orbit operations. Through developing the requirements and integration processes for EM-1, NASA is outlining the framework for the evolved configuration of secondary payloads on SLS Block upgrades. The lessons learned from the EM-1 mission will be applied to processes and products developed for future block upgrades. In the heavy-lift configuration of SLS, payload accommodations will increase for secondary opportunities including small satellites larger than the traditional Cubesat class payload. The payload mission concept of operations, proposed payload

  9. Simultaneous isolation of lactoferrin and lactoperoxidase from bovine colostrum by SPEC 70 SLS cation exchange resin.

    Science.gov (United States)

    Liang, Yafei; Wang, Xuewan; Wu, Mianbin; Zhu, Wanping

    2011-09-01

    In this work, simultaneous isolation of lactoferrin (Lf) and lactoperoxidase (Lp) from defatted bovine colostrum by one-step cation exchange chromatography with SPEC 70 SLS ion-exchange resin was investigated. A RP-HPLC method for Lf and Lp determination was developed and optimized as the following conditions: detection wavelength of 220 nm, flow rate of 1 mL/min and acetonitrile concentration from 25% to 75% within 20 min. The adsorption process of Lf on SPEC 70 SLS resin was optimized using Lf standard as substrate. The maximum static binding capacity of SPEC 70 SLS resin was of 22.0 mg/g resin at 15 °C, pH 7.0 and adsorption time 3 h. The Lf adsorption process could be well described by the Langmuir adsorption isotherm model, with a maximum adsorption capacity of 21.73 mg/g resin at 15 °C. In batch fractionation of defatted colostrum, the binding capacities of SPEC 70 SLS resin for adsorbing Lf and Lp simultaneously under the abovementioned conditions were 7.60 and 6.89 mg/g resin, respectively, both of which were superior to those of CM Sepharose F.F. or SP Sepharose F.F. resins under the same conditions. As a result, SPEC 70 SLS resin was considered as a successful candidate for direct and economic purification of Lf and Lp from defatted colostrum.

  10. Simultaneous Isolation of Lactoferrin and Lactoperoxidase from Bovine Colostrum by SPEC 70 SLS Cation Exchange Resin

    Directory of Open Access Journals (Sweden)

    Mianbin Wu

    2011-09-01

    Full Text Available In this work, simultaneous isolation of lactoferrin (Lf and lactoperoxidase (Lp from defatted bovine colostrum by one-step cation exchange chromatography with SPEC 70 SLS ion-exchange resin was investigated. A RP-HPLC method for Lf and Lp determination was developed and optimized as the following conditions: detection wavelength of 220 nm, flow rate of 1 mL/min and acetonitrile concentration from 25% to 75% within 20 min. The adsorption process of Lf on SPEC 70 SLS resin was optimized using Lf standard as substrate. The maximum static binding capacity of SPEC 70 SLS resin was of 22.0 mg/g resin at 15 °С, pH 7.0 and adsorption time 3 h. The Lf adsorption process could be well described by the Langmuir adsorption isotherm model, with a maximum adsorption capacity of 21.73 mg/g resin at 15 °С. In batch fractionation of defatted colostrum, the binding capacities of SPEC 70 SLS resin for adsorbing Lf and Lp simultaneously under the abovementioned conditions were 7.60 and 6.89 mg/g resin, respectively, both of which were superior to those of CM Sepharose F.F. or SP Sepharose F.F. resins under the same conditions. As a result, SPEC 70 SLS resin was considered as a successful candidate for direct and economic purification of Lf and Lp from defatted colostrum.

  11. Future directions in sintering research

    Directory of Open Access Journals (Sweden)

    Upadhyaya G.S.

    2011-01-01

    Full Text Available From time to time, the gap between sintering science and technology is being attempted to be bridged, but there are still a number of unresolved issues in sintering. So far, only thermal energy was considered for accomplishing sintering of a powder compact. However, other sources of energy may be treated exclusively or in combination with others to achieve densification. The main goal is to tailor the material properties during sintering through microstructural modifications. But in doing so, the very chemical nature of the material subjected to sintering needs to be considered. It is at this stage that the role of electronic structure comes into picture. The present paper reviews this aspect and proposes how the studies on nano-crystalline materials are able to validate the very basic electronic processes occurring during sintering.

  12. Satisfaction with Life Scale (SLS-6): First validation study in Parkinson's disease population.

    Science.gov (United States)

    Ambrosio, Leire; Portillo, Mari Carmen; Rodriguez-Blazquez, Carmen; Martínez-Castrillo, Juan Carlos; Rodriguez-Violante, Mayela; Serrano-Dueñas, Marcos; Campos-Arillo, Víctor; Garretto, Nelida Susana; Arakaki, Tomoko; Álvarez, Mario; Pedroso-Ibáñez, Ivonne; Carvajal, Ana; Martinez-Martin, Pablo

    2016-04-01

    To explore the psychometric attributes of a new Satisfaction with Life Scale (SLS-6) in a wide Spanish-speaking population with Parkinson's disease (PD). This was an international, cross-sectional study. Several rater-based and patient-reported outcomes measures for evaluation of PD (e.g., Scales for Outcomes in Parkinson's Disease-Motor) and other constructs (e.g., Duke-UNC Functional Social Support Questionnaire, Scale for Living with Chronic Illness) were applied together with the SLS-6. Acceptability, scaling assumptions, reliability, precision, and construct validity were tested. The study included 324 patients from five countries, with age (mean ± standard deviation) 66.67 ± 10.68 years. None of the SLS-6 items had missing values and all acceptability parameters fulfilled the standard criteria. Scaling assumptions allowed the calculation of a summary index from items 2 to 6, complementary to the global evaluation (item 1). For these five items, Cronbach's alpha was 0.85; the corrected item-total correlation 0.53-0.73; inter-item correlation, 0.45-0.70, with an item homogeneity index of 0.55. The standard error of measurement, based on Cronbach's alpha for a single observation, was 3.48. SLS-6 correlations were moderate to strong (rs ≥ 0.35) with the patient-reported outcomes and weak to moderate with the rater-based assessments used in the study. The SLS-6 total score was significantly different according to PD severity levels established according to Hoehn and Yahr staging, Clinical Impression of Severity Index, and Patient-Based Global Impression of Severity scale. The results suggest that SLS-6 is an easy, feasible, acceptable, consistent, precise and valid measure to evaluate satisfaction with life in PD patients. Copyright © 2016 Elsevier Ltd. All rights reserved.

  13. Flash sintering of ceramic materials

    Science.gov (United States)

    Dancer, C. E. J.

    2016-10-01

    During flash sintering, ceramic materials can sinter to high density in a matter of seconds while subjected to electric field and elevated temperature. This process, which occurs at lower furnace temperatures and in shorter times than both conventional ceramic sintering and field-assisted methods such as spark plasma sintering, has the potential to radically reduce the power consumption required for the densification of ceramic materials. This paper reviews the experimental work on flash sintering methods carried out to date, and compares the properties of the materials obtained to those produced by conventional sintering. The flash sintering process is described for oxides of zirconium, yttrium, aluminium, tin, zinc, and titanium; silicon and boron carbide, zirconium diboride, materials for solid oxide fuel applications, ferroelectric materials, and composite materials. While experimental observations have been made on a wide range of materials, understanding of the underlying mechanisms responsible for the onset and latter stages of flash sintering is still elusive. Elements of the proposed theories to explain the observed behaviour include extensive Joule heating throughout the material causing thermal runaway, arrested by the current limitation in the power supply, and the formation of defect avalanches which rapidly and dramatically increase the sample conductivity. Undoubtedly, the flash sintering process is affected by the electric field strength, furnace temperature and current density limit, but also by microstructural features such as the presence of second phase particles or dopants and the particle size in the starting material. While further experimental work and modelling is still required to attain a full understanding capable of predicting the success of the flash sintering process in different materials, the technique non-etheless holds great potential for exceptional control of the ceramic sintering process.

  14. Pulsed laser deposition of Sr2FeMoO6 thin films grown on spark plasma sintered Sr2MgWO6 substrates

    Science.gov (United States)

    Santosh, M.; Lacotte, M.; David, A.; Boullay, Ph; Grygiel, C.; Pravarthana, D.; Rohrer, G. S.; Salvador, P. A.; Padhan, P.; Lüders, U.; Wang, Junling; Prellier, W.

    2017-06-01

    Sr2FeMoO6 (SFMO) films were deposited on polycrystalline spark plasma synthesized Sr2MgWO6 (SMWO) substrates. Films were grown using pulsed laser deposition at temperatures (T dep) between 720 °C and 820 °C in a vacuum environment of pressure {{P}\\text{dep}}={{10}-6} mbar (0.1 mPa); after deposition they were cooled either in a pressure {{P}\\text{cool}}={{P}\\text{dep}} or {{P}\\text{cool}}={{10}-4} mbar (10 mPa) O2. Despite the use of an isostructural substrate, the growth and cooling conditions play the primary role in determining details of the films’ structures and properties, similarly to single-crystals. Grazing x-ray and electron back-scatter diffraction indicate that vacuum-cooled films were pure perovskite-structured SFMO exhibiting grain-over-grain growth that aligned the perovskite sub-cells. SrMoO4 impurities were observed in the x-ray patterns for the oxygen-cooled films similarly to single-crystal substrates. Magnetic, electronic and magnetoresistive properties were all a function of growth and cooling environments. The Curie temperature and magnetization of the films increased with T dep up to 800 °C. The vacuum-cooled films had low-resistivities with essentially metallic conductivity (small resistivity increases occurred at low-T), while the conductivity of oxygen-cooled films were consistent with variable range hopping. The oxygen-cooled films had higher low-field magnetoresistance effects at 5 K than the vacuum-cooled films, which seems consistent with SrMoO4 forming at grain boundaries. This work opens the route to tailor the electronic properties by engineering the grain boundaries in thin films.

  15. Investigation of the High-Cycle Fatigue Life of Selective Laser Melted and Hot Isostatically Pressed Ti-6Al-4v

    Science.gov (United States)

    2015-03-26

    Laser Sintering , and Direct Metal Laser Sintering (DMLS) are commonly used throughout literature as synonymous terms to describe laser -based powder bed...42] L. Chauke, K. Mutombo and C. Kgomo, "Characterization of the direct metal laser sintered Ti6Al4V components," presented at 14th Annual...marketed for production of parts with metal alloys: electron-beam melting and laser sintering (LS) [3, 10, 36]. The primary

  16. State-Based Behavior Modeling of the Integrated SLS-MPCV System

    Science.gov (United States)

    Bonanne, Kevin H.

    2012-01-01

    In NASA's effort to foster a human spaceflight capability beyond Earth's orbit, two space systems are being developed - the Space Launch System (SLS) and the Multi-Purpose Crew Vehicle (MPCV). As of this time, the interactions between the two systems during launch are not fully detailed. To remedy this situation, a Systems Engineering approach utilizing models was developed to investigate the behavior of the integrated SLS-MPCV stack during ascent and abort situations. Specifically, this innovative approach combines aspects of Model-Based Systems Engineering (MBSE) and state analysis to simultaneously model the physical, functional, and behavioral aspects of systems. This approach focuses solely on the interactions between the systems, leaving much of the internal workings of either system at a logical level (i.e., black box). By utilizing this newly defined approach, a behavior model for the integrated SLS-MPCV stack was developed, emphasizing only the subset of interactions between the systems that impact behavior. Finally, analysis is performed within the model to investigate requirements gaps and examine the execution times of key behaviors related to various ascent phases and abort scenarios. The work described in this paper is merely a portion of the outlined effort being undertaken for this project; only a segment of the SLS-MPCV system behavior will be described.

  17. Models of current sintering

    Science.gov (United States)

    Angst, Sebastian; Engelke, Lukas; Winterer, Markus; Wolf, Dietrich E.

    2017-06-01

    Densification of (semi-)conducting particle agglomerates with the help of an electrical current is much faster and more energy efficient than traditional thermal sintering or powder compression. Therefore, this method becomes more and more common among experimentalists, engineers, and in industry. The mechanisms at work at the particle scale are highly complex because of the mutual feedback between current and pore structure. This paper extends previous modelling approaches in order to study mixtures of particles of two different materials. In addition to the delivery of Joule heat throughout the sample, especially in current bottlenecks, thermoelectric effects must be taken into account. They lead to segregation or spatial correlations in the particle arrangement. Various model extensions are possible and will be discussed.

  18. Biomass for iron ore sintering

    Energy Technology Data Exchange (ETDEWEB)

    Zandi, M.; Martinez-Pacheco, M.; Fray, T.A.T. [Corus Research Development & Technology, Rotherham (United Kingdom)

    2010-11-15

    Within an integrated steelworks, iron ore sinter making is an energy intensive process. In recent years, biomass is becoming an attractive alternative source of energy to traditional fossil fuels such as coal. In this study, commercially available biomass materials suited to sinter making have been identified as an alternative source of fuel to coke breeze. Olive residues, sunflower husk pellets, almond shells, hazelnut shells and Bagasse pellets have been characterised and prepared for sintering. A laboratory sinter pot has been employed for studying sintering behaviour of biomass material. On average, the calorific values of selected biomass materials, on a dry basis, are about 65% of dry coke breeze. It was found that less of this energy would be available in sinter making due to the evaporation of some of the volatile matter ahead of the flame front. At a replacement rate of 25%, the crushed sunflower husk pellets showed the closest thermal profile to that of coke breeze alone in the size range of -0.8 to +0.6 mm. A specification of less than 1 mm has been recommended for the studied biomass materials when co-firing biomass with coke breeze for iron ore sintering.

  19. Sinterability and microstructure evolution during sintering of ferrous powder mixtures

    Directory of Open Access Journals (Sweden)

    Kétner Bendo Demétrio

    2013-01-01

    Full Text Available The present work is focused on ferrous powder metallurgy and presents some results of a development of a suitable masteralloy for use as an additive to iron powder for the production of sintered steels. The masteralloy was produced by melting a powder mixture containing approximately Fe + 20% Ni + 20% Mn + 20% Si + 1% C (wt%, in order to obtain a cast billet that was converted into fine powder by crushing and milling. It was observed presence of SiC in the masteralloy after melting that is undesirable in the alloy. Si element should be introduced by using ferrosilicon. Sintered alloys with distinct contents of alloying elements were prepared by mixing the masteralloy powder to plain iron powder. Samples were produced by die compaction of the powder mixtures and sintering at 1200 °C in a differential dilatometer in order to record their linear dimensional behaviour during heating up and isothermal sintering, aiming at studying the sinterability of the compacts. Microstructure development during sintering was studied by SEM, XRD and microprobe analyses.

  20. Selective Laser Sintering of Pine/polyethersulfone (PES) Wood-plastic Composite and Its Process Parameters op-timization%松木粉聚醚砜树脂复合材料的选择性激光烧结成型工艺参数优化

    Institute of Scientific and Technical Information of China (English)

    张慧; 郭艳玲; 姜凯译; 赵德金

    2015-01-01

    用松木粉、聚醚砜树脂粉末按照1∶4的质量比,制备松木粉聚醚砜树脂复合材料;用HRPS-ⅢA型快速成形机,选择性激光烧结加工木塑制件试验;用差示扫描量热仪、傅里叶变换红外光谱仪、扫描电镜,对复合材料的热性能、微观组织结构进行表征。结果表明:当激光功率为8.8 W、扫描速率为1800 mm/s、烧结间距为0.1 mm、单层厚度为0.1 mm时,木塑复合材料的力学性能达到最优值。%Pine/polyethersulfone ( PES) wood-plastic composite was prepared in the mass ratio of 1 ∶4.The experiments of wood-plastic parts were performed by selective laser sintering using the HRPS-ⅢA rapid prototyping machine.The thermal performance and microstructure of composite were characterized by differential scanning calorimeter ( DSC) , fourier trans-form infrared spectrometer ( FTIR) and scanning electron microscopy ( SEM) .The mechanical properties of sintered parts were improved by optimizing process parameters by Minitab software.The mechanical properties of wood plastic composite reached the optimal value under laser power of 8.8 w, scanning speed of 1 800 mm/s, sintered spacing of 0.1 mm, and the layer thickness of 0.1 mm, respectively.

  1. Mechanisms of Flash Sintering in Cubic Zirconia

    OpenAIRE

    Downs, John Axel

    2013-01-01

    The recently discovered flash sintering technique has shown that the application of a sufficiently large dc electric field (E-field) to a ceramic during sintering can cause sintering at temperatures several hundred degrees below conventional temperatures with sintering rates that allow for sintering in seconds rather than hours. This technique has already been demonstrated in wide range of ceramic materials including ionic conductors, electronic conductors, semi-conductors and insulators. Th...

  2. Time and Frequency-Domain Cross-Verification of SLS 6DOF Trajectory Simulations

    Science.gov (United States)

    Johnson, Matthew; McCullough, John

    2017-01-01

    The Space Launch System (SLS) Guidance, Navigation, and Control (GNC) team and its partners have developed several time- and frequency-based simulations for development and analysis of the proposed SLS launch vehicle. The simulations differ in fidelity and some have unique functionality that allows them to perform specific analyses. Some examples of the purposes of the various models are: trajectory simulation, multi-body separation, Monte Carlo, hardware in the loop, loads, and frequency domain stability analyses. While no two simulations are identical, many of the models are essentially six degree-of-freedom (6DOF) representations of the SLS plant dynamics, hardware implementation, and flight software. Thus at a high level all of those models should be in agreement. Comparison of outputs from several SLS trajectory and stability analysis tools are ongoing as part of the program's current verification effort. The purpose of these comparisons is to highlight modeling and analysis differences, verify simulation data sources, identify inconsistencies and minor errors, and ultimately to verify output data as being a good representation of the vehicle and subsystem dynamics. This paper will show selected verification work in both the time and frequency domain from the current design analysis cycle of the SLS for several of the design and analysis simulations. In the time domain, the tools that will be compared are MAVERIC, CLVTOPS, SAVANT, STARS, ARTEMIS, and POST 2. For the frequency domain analysis, the tools to be compared are FRACTAL, SAVANT, and STARS. The paper will include discussion of these tools including their capabilities, configurations, and the uses to which they are put in the SLS program. Determination of the criteria by which the simulations are compared (matching criteria) requires thoughtful consideration, and there are several pitfalls that may occur that can severely punish a simulation if not considered carefully. The paper will discuss these

  3. Time and Frequency-Domain Cross-Verification of SLS 6DOF Trajectory Simulations

    Science.gov (United States)

    VanZwieten, Tannen; Johnson, Matthew D.; McCullough, John P.; Gilligan, Eric T.

    2014-01-01

    The SLS GNC team and its partners have developed several time- and frequency-based simulations for development and analysis of the proposed SLS launch vehicle. The simulations differ in fidelity and some have unique functionality that allows them to perform specific analyses. Some examples of the purposes of the various models are: trajectory simulation, multi-body separation, Monte Carlo, hardware in the loop, loads, and frequency domain stability analyses. While no two simulations are identical, many of the models are essentially six degree-of-freedom (6DOF) representations of the SLS plant dynamics, hardware implementation, and flight software. Thus at a high level all of those models should be in agreement. Comparison of outputs from several SLS trajectory and stability analysis tools are ongoing as part of the program's current verification effort. The purpose of these comparisons is to highlight modeling and analysis differences, verify simulation data sources, identify inconsistencies and minor errors, and ultimately to verify output data as being a good representation of the vehicle and subsystem dynamics. This paper will show selected verification work in both the time and frequency domain from the current design analysis cycle of the SLS for several of the design and analysis simulations. In the time domain, the tools that will be compared are MAVERIC, CLVTOPS, SAVANT, STARS, ARTEMIS, and POST 2. For the frequency domain analysis, the tools to be compared are FRACTAL, SAVANT, and STARS. The paper will include discussion of these tools including their capabilities, configurations, and the uses to which they are put in the SLS program. Determination of the criteria by which the simulations are compared (matching criteria) requires thoughtful consideration, and there are several pitfalls that may occur that can severely punish a simulation if not considered carefully. The paper will discuss these considerations and will present a framework for responding to

  4. Sinterable Powders from Laser Driven Reactions

    Science.gov (United States)

    1982-03-01

    Unimolecular ’ and chain ’ mechanisms have been reported for monosilane decomposition. The unimolecular decomposition leads mainly to the formation of...34Measurement and Analysis of the v4 Band of Silane", J. Mol. Spectrosc. 60, 400-11 (1976). 11. Purnell, J.H., and Walsh, R., "Pyrolysis at Monosilane ...Am. Chem. Soc., 58, 108 (1936). 27. Devyatykh, G.G., Kedyarkin, V.N., and Zorin, A.D., "Kinetics of the Thermal Decomposition of Monosilane , Arsine

  5. Sinterable Powders from Laser Driven Reactions

    Science.gov (United States)

    1980-07-01

    When Dfat . Ente.d) READ INSTRUCTIONS REPORT DOCUMENTATION PAGE BEFORE COMPLETING FORM I REPORT NUMBER i2. GOVT ACCESSION NO. 3 RECIPIENT’S CATALOG...LIST OF FIGURES FPage 1. Ordered packing of monodispersed 0.2 Pm diameter Si0 2 spheres. 2 2. Schematic of powder synthesis cell . 7 3. Mie absorption...and resulting powder particle size (reaction cell pressure of 0.20 atm). 29 10. The effect of velocity on the silicon synthesis reaction flame

  6. On the Use of CORBA in High Level Software Applications at the SLS

    CERN Document Server

    Böge, M

    2001-01-01

    Beam dynamics applications at the Swiss Light Source (SLS) have benefitted from a distributed computing environment in which the Common Object Request Broker Architecture (CORBA) forms the middleware layer and access point to several different software components.A suite of remote CORBA server objects provides the client with a convenient and uniform interface to the CDEV (Common DEVice) controls library, the TRACY accelerator physics package, the Oracle database, and en event logging facility. Use is made of methods provided by the CORBA Portable Object Adaptor for accessing ORB functions, such as object activation and object persistence, the Implementation Repository for the automatic reactivation of servers, and the CORBA Event Service for the propagation of controls and physics data. An account of the CORBA framework, as used by applications in the commissioning and first operation of the SLS is presented.

  7. STS-40 crew trains in JSC's SLS mockup located in Bldg 36

    Science.gov (United States)

    1987-01-01

    STS-40 Payload Specialist Millie Hughes-Fulford along with backup payload specialist Robert Ward Phillips familiarize themselves with Spacelab Life Sciences 1 (SLS-1) equipment. The two scientists are in JSC's Life Sciences Project Division (LSPD) SLS mockup located in the Bioengineering and Test Support Facility Bldg 36. Hughes-Fulford, in the center aisle, pulls equipment from an overhead stowage locker while Phillips, in the foreground, experiments with the baroreflex neck pressure chamber at Rack 11. The baroreflex collar will be used in conjuction with Experiment No. 022, Influence of Weightlessness Upon Human Autonomic Cardiovascular Control. Behind Phillips in the center aisle are body mass measurement device (BMMD) (foreground) and the stowed bicycle ergometer.

  8. Comparison of the dynamic response of the ACS and SLS models for linear viscoelasticity

    Energy Technology Data Exchange (ETDEWEB)

    Pound, M.J.; Chin, R.C.Y.; Hedstrom, G.W.

    1984-01-01

    Using asymptotic analysis and numerical computation, the authors compare the behavior of the three-parameter viscoelastic model proposed by Achenbach and Chao (ACS) with that of the Standard Linear Solid (SLS) in one-dimensional wave propagation. Their study shows that the models behave very similarly in both the near and far fields and that the much simpler form of the fundamental solution for the Achenbach-Chao model may make it preferable in many applications. 8 references, 3 figures, 1 table.

  9. 梅赛德斯-奔驰 SLS AMG E-CELL

    Institute of Scientific and Technical Information of China (English)

    肖昕

    2010-01-01

    深踩油门,推背感以排山倒海之势倾泻而至;四秒破百,却始终听不到一丝发动机的轰鸣——如果你有幸坐进SLS AMG E-CELL的驾驶舱,就会明白这番描述并非科幻电影中的场景。

  10. Fabrication and Crystallization of ZnO-SLS Glass Derived Willemite Glass-Ceramics as a Potential Material for Optics Applications

    Directory of Open Access Journals (Sweden)

    Mohd Hafiz Mohd Zaid

    2016-01-01

    Full Text Available Willemite glass-ceramics were successfully derived from conventional melt-quench ZnO-SLS precursor glass by an isothermal heat treatment process. The effect of heat treatment temperatures on the physical properties was investigated by Archimedes principle and linear shrinkage. The generation of willemite crystal phase and morphology with increase in heat treatment temperature was examined by X-ray diffraction (XRD, Fourier transform infrared (FTIR, and field emission scanning electron microscopy (FESEM techniques. X-ray diffraction revealed that the metastable β-Zn2SiO4 and thermodynamically stable zinc orthosilicate α-Zn2SiO4 phases can be observed at temperatures above 700°C. The experimental results indicated that the density and shrinkage of the glass-ceramic vary with increasing the sintering temperature. FTIR studies showed that the structure of glass-ceramic consists of SiO2 and ZnO4 units and exhibits the structural evolution of willemite glass-ceramics. The characteristic of strong vibrational bands can be related to the SiO44- tetrahedron corresponding to reference spectra of willemite.

  11. Mechanical characteristics of microwave sintered silicon carbide

    Indian Academy of Sciences (India)

    S Mandal; A Seal; S K Dalui; A K Dey; S Ghatak; A K Mukhopadhyay

    2001-04-01

    The present work deals with the sintering of SiC with a low melting additive by microwave technique. The mechanical characteristics of the products were compared with that of conventionally sintered products. The failure stress of the microwave sintered products, in biaxial flexure, was superior to that of the products made by conventional sintering route in ambient condition. In firing of products by conventionally sintered process, SiC grain gets oxidized producing SiO2 (∼ 32 wt%) and deteriorates the quality of the product substantially. Partially sintered silicon carbide by such a method is a useful material for a varieties of applications ranging from kiln furniture to membrane material.

  12. SLS Flight Software Testing: Using a Modified Agile Software Testing Approach

    Science.gov (United States)

    Bolton, Albanie T.

    2016-01-01

    NASA's Space Launch System (SLS) is an advanced launch vehicle for a new era of exploration beyond earth's orbit (BEO). The world's most powerful rocket, SLS, will launch crews of up to four astronauts in the agency's Orion spacecraft on missions to explore multiple deep-space destinations. Boeing is developing the SLS core stage, including the avionics that will control vehicle during flight. The core stage will be built at NASA's Michoud Assembly Facility (MAF) in New Orleans, LA using state-of-the-art manufacturing equipment. At the same time, the rocket's avionics computer software is being developed here at Marshall Space Flight Center in Huntsville, AL. At Marshall, the Flight and Ground Software division provides comprehensive engineering expertise for development of flight and ground software. Within that division, the Software Systems Engineering Branch's test and verification (T&V) team uses an agile test approach in testing and verification of software. The agile software test method opens the door for regular short sprint release cycles. The idea or basic premise behind the concept of agile software development and testing is that it is iterative and developed incrementally. Agile testing has an iterative development methodology where requirements and solutions evolve through collaboration between cross-functional teams. With testing and development done incrementally, this allows for increased features and enhanced value for releases. This value can be seen throughout the T&V team processes that are documented in various work instructions within the branch. The T&V team produces procedural test results at a higher rate, resolves issues found in software with designers at an earlier stage versus at a later release, and team members gain increased knowledge of the system architecture by interfacing with designers. SLS Flight Software teams want to continue uncovering better ways of developing software in an efficient and project beneficial manner

  13. Melting and Sintering of Ashes

    DEFF Research Database (Denmark)

    Hansen, Lone Aslaug

    1997-01-01

    The thesis contains an experimental study of the fusion and sintering of ashes collected during straw and coal/straw co-firing.A laboratory technique for quantitative determination of ash fusion has been developed based on Simultaneous Thermal Analysis (STA). By means of this method the fraction...... of melt in the investigated ashes has been determined as a function of temperature. Ash fusion results have been correlated to the chemical and mineralogical composition of the ashes, to results from a standard ash fusion test and to results from sintering experiments. Furthermore, the ash fusion results......-firing, the model only had a qualitative agreement with the measured ash deposit formation rates.Sintering measurements were carried out by means of compression strength testing of ash pellets. This method showed to not be applicable for the salt rich fly ash derived from straw combustion. For the fly ashes...

  14. Recycling of mill scale in sintering process

    Directory of Open Access Journals (Sweden)

    El-Hussiny N.A.

    2011-01-01

    Full Text Available This investigation deals with the effect of replacing some amount of Baharia high barite iron ore concentrate by mill scale waste which was characterized by high iron oxide content on the parameters of the sintering process., and investigation the effect of different amount of coke breeze added on sintering process parameters when using 5% mill scale waste with 95% iron ore concentrate. The results of this work show that, replacement of iron ore concentrate with mill scale increases the amount of ready made sinter, sinter strength and productivity of the sinter machine and productivity at blast furnace yard. Also, the increase of coke breeze leads to an increase the ready made sinter and productivity of the sintering machine at blast furnace yard. The productivity of the sintering machine after 5% decreased slightly due to the decrease of vertical velocity.

  15. Thermal conductivity evaluation of initial stage sintering phenomena

    Science.gov (United States)

    Schlaefer, Constance Elaine

    The onset of sinter bonding and concomitant handling strength is a critical period in the processing of powder metallurgy materials. Mechanical characterization of this evolution during predensification sintering is difficult, due to the fragile nature of the materials. Thermal properties such as thermal diffusivity and thermal conductivity also evolve during the onset of sinter bonding. This research investigates the potential for assessing mechanical strength through thermal diffusivity evaluation, using the non-contact technique of laser flash analysis. Thermal conductivity and transverse rupture strength were evaluated for a nickel powder system in three different formats: injection-molded, low-density die-compacted, and high-density die-compacted. Measurements focused on post-sintering strength and thermal conductivity evolution from 20 to 700°C for the first two formats. In situ strength was evaluated for the high-density die-compacted material. Thermal conductivity was demonstrated to be a linear function of neck diameter, versus a function of the neck area as anticipated. Strength evaluation confirmed previous research that strength is a function of the neck area. Based on both properties' dependence on neck size, an integrated relationship was constructed, allowing mechanical strength to be directly predicted from thermal conductivity measurement for the given system.

  16. Modeling the microstructural evolution during constrained sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Pryds, Nini

    A mesoscale numerical model able to simulate solid state constrained sintering is presented. The model couples an existing kinetic Monte Carlo (kMC) model for free sintering with a finite element method for calculating stresses. The sintering behavior of a sample constrained by a rigid substrate ...

  17. Dislocation generation during early stage sintering.

    Science.gov (United States)

    Sheehan, J. E.; Lenel, F. V.; Ansell, G. S.

    1973-01-01

    Discussion of the effects of capillarity-induced stresses on dislocations during early stage sintering. A special version of Hirth's (1963) theoretical calculation procedures modified to describe dislocation nucleation on planes meeting the sintering body's neck surface obliquely is shown to predict plastic flow at stress levels know to exist between micron size metal particles in the early stages of sintering.

  18. Master Sintering Surface: A practical approach to its construction and utilization for Spark Plasma Sintering prediction

    Directory of Open Access Journals (Sweden)

    Pouchly V.

    2012-01-01

    Full Text Available The sintering is a complex thermally activated process, thus any prediction of sintering behaviour is very welcome not only for industrial purposes. Presented paper shows the possibility of densification prediction based on concept of Master Sintering Surface (MSS for pressure assisted Spark Plasma Sintering (SPS. User friendly software for evaluation of the MSS is presented. The concept was used for densification prediction of alumina ceramics sintered by SPS.

  19. Effects of extract liquid of SLS made from three different materials on seed germination and seedling growth of rice

    Science.gov (United States)

    Shao, Lingzhi; Fu, Wenting; Liu, Hong; Yan, Min; Li, Leyuan

    Rice and wheat are the main candidate crops in the bioregenerative life support system (BLSS) of China, for they are traditional food in Asia. Thus the recycling of their straws is an important issue in our BLSS, and it is a vital way to biologically process them into the soil like substrate (SLS) first and then reuse them in the plant cultivation system to achieve their recycle in BLSS. However, rice is a plant with strong allelopathic effects. And so far, it is also not clear that what kind of raw materials can be processed into proper SLS to grow rice in the BLSS. Therefore, in this study, the extract liquid of SLS made from three different materials including rice straw, wheat straw and rice-wheat mixed straw was utilized to investigate its effects on the seed germination and seedling growth of rice. The gradients of the extract concentrations (soil: water) were 1:3, 1:5, 1:9, and 1:15 with the deionized water used as control. The effects of different types of SLS on seed germination and seedling vitality of rice were confirmed by analyzing the germination rate, seedling length, root length, root fresh weight, seedling fresh weight and other indicates. In addition, based on the analysis towards pH, organic matter composition and other factors of the SLS as well as the chlorophyll and hormone content of rice, the mechanism of the inhibition was speculated and the preventive methods of this phenomenon was explored. Finally, the feasibility of cultivating rice on the SLS made from the above three kinds of raw materials was evaluated and the proper raw materials to be processed into SLS to grow rice were determined.

  20. Beam Optics Measurements Through Turn by Turn Beam Position Data in the SLS

    CERN Document Server

    Zisopoulos, P; Streun, A; Ziemann, v

    2013-01-01

    Refined Fourier analysis of turn-by-turn (TBT) transverse position data measurements can be used for determining several beam properties of a ring, such as transverse tunes, optics functions, phases, chromatic properties and coupling. In particular, the Numerical Analysis of Fundamental Frequencies (NAFF) algorithm is used to analyse TBT data from the Swiss Light Source (SLS) storage ring in order to estimate on and off-momentum beam characteristics. Of particular interest is the potential of using the full position information within one turn in order to measure beam optics properties.

  1. Consolidation & Factors Influencing Sintering Process in Polymer Powder Based Additive Manufacturing

    Science.gov (United States)

    Sagar, M. B.; Elangovan, K.

    2017-08-01

    Additive Manufacturing (AM) is two decade old technology; where parts are build layer manufacturing method directly from a CAD template. Over the years, AM techniques changes the future way of part fabrication with enhanced intricacy and custom-made features are aimed. Commercially polymers, metals, ceramic and metal-polymer composites are in practice where polymers enhanced the expectations in AM and are considered as a kind of next industrial revolution. Growing trend in polymer application motivated to study their feasibility and properties. Laser sintering, Heat sintering and Inhibition sintering are the most successful AM techniques for polymers but having least application. The presentation gives up selective sintering of powder polymers and listed commercially available polymer materials. Important significant factors for effective processing and analytical approaches to access them are discussed.

  2. Modeling the microstructural evolution during constrained sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Tikare, V.

    to the stress field as well as the FE calculation of the stress field from the microstructural evolution is discussed. The sintering behavior of two powder compacts constrained by a rigid substrate is simulated and compared to free sintering of the same samples. Constrained sintering result in a larger number......A numerical model able to simulate solid state constrained sintering of a powder compact is presented. The model couples an existing kinetic Monte Carlo (kMC) model for free sintering with a finite element (FE) method for calculating stresses on a microstructural level. The microstructural response...

  3. Modeling the microstructural evolution during constrained sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Pryds, Nini

    2014-01-01

    as well as the FEM calculation of the stress field from the microstructural evolution is discussed. The sintering behavior of a sample constrained by a rigid substrate is simulated. The constrained sintering result in a larger number of pores near the substrate, as well as anisotropic sintering shrinkage......A numerical model able to simulate solid state constrained sintering is presented. The model couples an existing kinetic Monte Carlo (kMC) model for free sintering with a finite element model (FEM) for calculating stresses on a microstructural level. The microstructural response to the local stress...

  4. Modeling the Microstructural Evolution During Constrained Sintering

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Frandsen, Henrik Lund; Pryds, Nini

    2015-01-01

    as well as the FEM calculation of the stress field from the microstructural evolution is discussed. The sintering behavior of a sample constrained by a rigid substrate is simulated. The constrained sintering results in a larger number of pores near the substrate, as well as anisotropic sintering shrinkage......A numerical model able to simulate solid-state constrained sintering is presented. The model couples an existing kinetic Monte Carlo model for free sintering with a finite element model (FEM) for calculating stresses on a microstructural level. The microstructural response to the local stress...

  5. Microwave fast sintering of submicrometer alumina

    Directory of Open Access Journals (Sweden)

    Romualdo Rodrigues Menezes

    2010-09-01

    Full Text Available Commercially available alumina powder with high-purity submicrometer particle size and narrow particle size distribution was fully densified by a microwave hybrid fast firing technique. The alumina compacts were surrounded by susceptor material, which helped the heating of the samples, and sintered in a microwave oven at a frequency of 2.45 GHz and a power level of 1.8 kW. The sintered samples reached densities of 99% in sintering cycles of 30 to 40 minutes, a much shorter time than conventional sintering processes. The sintered samples showed uniform microstructures with powder particle size/average grain size rations higher than 1:2.

  6. Gravitational Role in Liquid Phase Sintering

    Science.gov (United States)

    Upadhyaya, Anish; Iacocca, Ronald G.; German, Randall M.

    1998-01-01

    To comprehensively understand the gravitational effects on the evolution of both the microstructure and the macrostructure during liquid phase sintering, W-Ni-Fe alloys with W content varying from 35 to 98 wt.% were sintered in microgravity. Compositions that slump during ground-based sintering also distort when sintered under microgravity. In ground-based sintering, low solid content alloys distort with a typical elephant-foot profile, while in microgravity, the compacts tend to spheroidize. This study shows that microstructural segregation occurs in both ground-based as well as microgravity sintering. In ground-based experiments, because of the density difference between the solid and the liquid phase, the solid content increases from top to the bottom of the sample. In microgravity, the solid content increases from periphery to the center of the samples. This study also shows that the pores during microgravity sintering act as a stable phase and attain anomalous shapes.

  7. REMINDER Saved Leave Scheme (SLS) : Simplified procedure for the transfer of leave to saved leave accounts

    CERN Multimedia

    HR Division

    2001-01-01

    As part of the process of streamlining procedures, the HR and AS Divisions have jointly developed a system whereby annual and compensatory leave will henceforth be automatically transferred1) to saved leave accounts. Under the provisions of the voluntary saved leave scheme (SLS), a maximum total of 10 days'2)Previously, every person taking part in the scheme has been individually issued with a form for the purposes of requesting the transfer of leave to the leave account and the transfer has then had to be done manually by HR Division. To streamline the procedure, unused leave of all those taking part in the saved leave scheme at the closure of the leave-year accounts will henceforth be transferred automatically to the saved leave account on that date. This simplification is in the interest of all parties concerned. This automatic transfer procedure has a number of advantages for participants in the SLS scheme. First, staff members will no longer have to take any administrative steps. Secondly, the new proced...

  8. Commissioning experience and first results from the new SLS beam size monitor

    CERN Document Server

    Schlott, V; Saa Hernandez, A; Streun, A; Andersson, A; Breunlin, J; Milas, N

    2013-01-01

    In the context of the TIARA work package “SLS vertical emittance tuning” (SVET), an extremely small vertical beam size of 3.6 $\\mu$m, corresponding to a vertical emittance of 0.9 pm, was verified using an optical monitor based on imaging of $\\pi$-polarized light. Since the existing beam size monitor reached its limit of resolution, a new monitor beam line was designed and installed at the 08BD bending magnet of the Swiss Light Source (SLS) storage ring. Larger magnification and operation at shorter wavelength provide improved spatial resolution. Reflective optics enables convenient switching between different wavelengths. An optical table is located in a hutch outside the storage ring tunnel to provide access during operation. Movable obstacles in the beam path create interference patterns and thus provide redundancy of model based analysis of the images. In this paper we report on our commissioning experience and provide a comparison of the different measurement methods at different wavelengths.

  9. Development and characterization of charcoal filled glass-composite materials made from SLS waste glass

    Science.gov (United States)

    Mustafa, Zaleha; Ismail, Mohd Ikwan; Juoi, Jariah Mohd; Shamsudin, Zurina; Rosli, Zulkifli M.; Fadzullah, Siti Hajar Sheikh Md; Othman, Radzali

    2015-07-01

    Glass-composite materials were prepared from the soda lime silicate (SLS) waste glass, ball clay and charcoal powder at various carbon content, of 1wt. % C, 5wt.% C and 10 wt.% C, fired to temperature of 850 °C as an alternative method for land site disposal method as well as effort for recycling waster glass. The effect of charcoal powder on the porosity, water absorption and hardness properties were studied. Phase analysis studies revealed the present of quartz (ICDD: 00001-0649, 2θ = 25.6° and 35.6°), cristobalite (ICDD 00004-0379, 2θ = 22.0° and 38.4°) and wollastonite (ICDD 00002-0689, 2θ = 30.1° and 26.9°). The results showed that the composite prepared from the mixture of 84 wt.% SLS, 1 wt.% of charcoal and 15 wt.% ball clay containing average pore size of 10 µm has projected optimized physical and mechanical properties. It is observed this batch has projected lowest water absorption percentage of 0.76 %, lowest porosity percentage of 1.76 %, highest 4.6 GPa for Vickers Microhardness.

  10. Persistent ER stress induces the spliced leader RNA silencing pathway (SLS, leading to programmed cell death in Trypanosoma brucei.

    Directory of Open Access Journals (Sweden)

    Hanoch Goldshmidt

    2010-01-01

    Full Text Available Trypanosomes are parasites that cycle between the insect host (procyclic form and mammalian host (bloodstream form. These parasites lack conventional transcription regulation, including factors that induce the unfolded protein response (UPR. However, they possess a stress response mechanism, the spliced leader RNA silencing (SLS pathway. SLS elicits shut-off of spliced leader RNA (SL RNA transcription by perturbing the binding of the transcription factor tSNAP42 to its cognate promoter, thus eliminating trans-splicing of all mRNAs. Induction of endoplasmic reticulum (ER stress in procyclic trypanosomes elicits changes in the transcriptome similar to those induced by conventional UPR found in other eukaryotes. The mechanism of up-regulation under ER stress is dependent on differential stabilization of mRNAs. The transcriptome changes are accompanied by ER dilation and elevation in the ER chaperone, BiP. Prolonged ER stress induces SLS pathway. RNAi silencing of SEC63, a factor that participates in protein translocation across the ER membrane, or SEC61, the translocation channel, also induces SLS. Silencing of these genes or prolonged ER stress led to programmed cell death (PCD, evident by exposure of phosphatidyl serine, DNA laddering, increase in reactive oxygen species (ROS production, increase in cytoplasmic Ca(2+, and decrease in mitochondrial membrane potential, as well as typical morphological changes observed by transmission electron microscopy (TEM. ER stress response is also induced in the bloodstream form and if the stress persists it leads to SLS. We propose that prolonged ER stress induces SLS, which serves as a unique death pathway, replacing the conventional caspase-mediated PCD observed in higher eukaryotes.

  11. Microwave sintering of ceramic materials

    Science.gov (United States)

    Karayannis, V. G.

    2016-11-01

    In the present study, the potential of microwave irradiation as an innovative energy- efficient alternative to conventional heating technologies in ceramic manufacturing is reviewed, addressing the advantages/disadvantages, while also commenting on future applications of possible commercial interest. Ceramic materials have been extensively studied and used due to several advantages they exhibit. Sintering ceramics using microwave radiation, a novel technology widely employed in various fields, can be an efficient, economic and environmentally-friendlier approach, to improve the consolidation efficiency and reduce the processing cycle-time, in order to attain substantial energy and cost savings. Microwave sintering provides efficient internal heating, as energy is supplied directly and penetrates the material. Since energy transfer occurs at a molecular level, heat is generated throughout the material, thus avoiding significant temperature gradients between the surface and the interior, which are frequently encountered at high heating rates upon conventional sintering. Thus, rapid, volumetric and uniform heating of various raw materials and secondary resources for ceramic production is possible, with limited grain coarsening, leading to accelerated densification, and uniform and fine-grained microstructures, with enhanced mechanical performance. This is particularly important for manufacturing large-size ceramic products of quality, and also for specialty ceramic materials such as bioceramics and electroceramics. Critical parameters for the process optimization, including the electromagnetic field distribution, microwave-material interaction, heat transfer mechanisms and material transformations, should be taken into consideration.

  12. Fabrication of high thermal conductive Al-cBN ceramic sinters by high temperature high pressure method

    Science.gov (United States)

    Wang, P. F.; Li, Zh. H.; Zhu, Y. M.

    2011-05-01

    Al-cBN ceramic sinters were fabricated by sintering micro-powder mixture of Al and cBN under high temperature and high pressure condition. Differential scanning calorimetry (DSC), X-ray diffraction (XRD), scanning electronic microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS) elemental mapping analyses and laser flashing thermal conductivity measurements were performed to investigate the sintering properties and thermal conductivity of the Al-cBN ceramic sinters. XRD analysis revealed these Al-cBN ceramic sinters were composed of a large portion of cBN and of a small portion of AlN, and very little amount of AlB 12 and hBN. Formation of boundary phase resulted in the rapid densification of the sinters, as well as the increase of their relative density with increasing Al additions. The Al-cBN ceramic sinters have a maximum thermal conductivity of about 1.94 W/cm K at room temperature and a much higher value of about 2.04 W/cm K at 200 °C. Their high thermal conductivity over that of AlN-hBN composites promise Al-cBN ceramic sinters favorite candidates as high efficiency heat sink materials for wide band gap semiconductors.

  13. Test of Cu base alloy Huadong sintering model

    Institute of Scientific and Technical Information of China (English)

    丁华东; 方宁象; 遇元宏

    2001-01-01

    Through modular pressing and sintering, the Cu-C powder metallurgy samples were made and the process was investigated. The results show that there exist expanding mechanism and shrinking mechanism in sintering process, and whether the sintering body is shrinking or expanding depends on the interacting between the two mechanisms, and the HD sintering model is in keeping with the actual sintering process.

  14. Characteristics of vacuum sintered stainless steels

    OpenAIRE

    Z. Brytan; L.A. Dobrzański; M. Actis Grande; Rosso, M.

    2009-01-01

    Purpose: In the present study duplex stainless steels were sintered in vacuum. using rapid cooling form the mixture of prealloyed and alloying element powders The purpose of this paper was to describe the obtained microstructures after sintering as well as the main mechanical properties of sintered stainless steels.Design/methodology/approach: In presented work duplex stainless steels were obtained through powder metallurgy starting from austenitic 316L or ferritic 410L prealloyed stainless s...

  15. Development of Sintered Iron Driving Bands

    Directory of Open Access Journals (Sweden)

    R. P. Khanna

    1974-07-01

    Full Text Available The present investigation reports some detailed studies carried out on the development testing and proving of sintered Iron Driving Bands. Sintering studies on two different types of iron powders together with a few Fe-Cu compositions have been made and based on the results there of, parameters for development iron driving bands have been standardised. The results obtained clearly demonstrate that substitution of copper by sintered iron is highly practicable alternative.

  16. Application of Optimal Sinter Burden Design

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The application of the optimal sinter burden design in the sinter shop of No.1 Iron-making Plant in Tangshan Iron & Steel Corp was reported. By using burden calculation and simulating production under different situations, it is demonstrated that the technology can provide the relevant information in product quality and cost etc. for decision-makers. The technology has been used to guide production of the Sinter Shop since 2000, and a remarkable achievement has been obtained.

  17. Flash Sintering of Alumina-based Ceramics

    OpenAIRE

    Biesuz, Mattia

    2017-01-01

    Flash sintering is an electrical field-assisted consolidation technology and represents a very novel technique for producing ceramic materials, which allows to decrease sensibly both processing temperature and time. Starting from 2010, when flash sintering was discovered, different ceramic materials with a wide range of electrical properties have been successfully densified. Up to date, the research on flash sintering has been mainly focused on ionic and electronic conductors and on semicondu...

  18. Sintering of Ceramic Materials Under Electric Field

    OpenAIRE

    Naik , Kiran Suresh

    2014-01-01

    The remarkable discovery of flash sintering came across during the early work of Cologna et al. and emerged as an attractive technique in the field of ceramic processing. In this technique the applied electric field initiates the “flash” event, while the densification is controlled by the current density set. Sintering occurs in less than 5 s at a threshold temperature for a given applied field. The objective of this thesis is to analyse the phenomena of flash sintering with different cer...

  19. Characteristics of vacuum sintered stainless steels

    Directory of Open Access Journals (Sweden)

    Z. Brytan

    2009-04-01

    Full Text Available Purpose: In the present study duplex stainless steels were sintered in vacuum. using rapid cooling form the mixture of prealloyed and alloying element powders The purpose of this paper was to describe the obtained microstructures after sintering as well as the main mechanical properties of sintered stainless steels.Design/methodology/approach: In presented work duplex stainless steels were obtained through powder metallurgy starting from austenitic 316L or ferritic 410L prealloyed stainless steels powders by controlled addition of alloying elements powder. Prepared mixes were sintered in a vacuum furnace in 1250°C for 1h. After sintering rapid cooling (6°C/s using nitrogen under pressure was applied. Sintered compositions were subjected to structural examinations by scanning and optical microscopy and EDS analysis as well as X-ray analysis. Mechanical properties were studied through tensile tests and Charpy impact test.Findings: It was demonstrated that austenitic-ferritic microstructures with regular arrangement of both phases and absence of precipitates can be obtained with properly designed powder mix composition as well as sintering cycle with rapid cooling rate. Obtained sintered duplex stainless steels shows good mechanical properties which depends on phases ratio in the microstructure and elements partitioning (Cr/Ni between phases.Research limitations/implications: Basing on alloys characteristics applied cooling rate and powder mix composition seems to be a good compromise to obtain balanced sintered duplex stainless steel microstructures.Practical implications: Mechanical properties of obtained sintered duplex stainless steels structures are rather promising, especially with the aim of extending their field of possible applications.Originality/value: The utilization of vacuum sintering process with rapid cooling after sintering combined with use of elemental powders added to a stainless steel base powder shows its advantages in terms

  20. Ultra low vertical emittance at SLS through systematic and random optimization

    CERN Document Server

    Aiba, M.; Milas, N.; Streun, A.

    2012-01-01

    A new vertical emittance record of 0.9+-0.4 pm rad was established in the storage ring of the Swiss Light Source (SLS) at 2.4 GeV by the application of a sequence of methods: Magnet girders were remotely vertically realigned in order to suppress the dipolar fields that produce the spurious dispersion in the vertical plane. A systematic optimization was then performed by measuring and correcting the betatron coupling and the vertical dispersion by means of 36 skew quadrupole correctors. The correction is performed until a limit is reached from the orbit response matrix (ORM) measurement errors and residual model deficiencies. At this point, the method of random optimization (RO), a multi-variable optimization procedure, was invoked. In the present experiment, the vertical beam size is the target function while the skew quadrupole currents act as the correction variables. The methodology of RO and the systematic correction scheme are described.

  1. Leading people positively: cross-cultural validation of the Servant Leadership Survey (SLS).

    Science.gov (United States)

    Rodríguez-Carvajal, Raquel; de Rivas, Sara; Herrero, Marta; Moreno-Jiménez, Bernardo; van Dierendonck, Dirk

    2014-10-24

    Servant Leadership emphasizes employee's development and growth within a context of moral and social concern. Nowadays, this management change towards workers´ wellbeing is highlighted as an important issue. The aims of this paper are to adapt to Spanish speakers the Servant Leadership Survey (SLS) by van Dierendonck and Nuijten (2011), and to analyze its factorial validity through confirmatory factor analysis and measurement invariance in three countries. A sample of 638 working people from three Spanish-speaking countries (Spain, Argentina and Mexico) participated in the study. In all three countries, confirmatory factor analyses corroborate the eight factor structure (empowerment, accountability, standing back, humility, authenticity, courage, forgiveness and stewardship) with one second order factor (servant leadership) (in all three samples, CFI, IFI > .92, TLI > .91, RMSEA cross-cultural studies.

  2. Development of Experiment Kits for Processing Biological Samples In-Flight on SLS-2

    Science.gov (United States)

    Jaquez, R.; Savage, P. D.; Hinds, W. E.; Evans, J.; Dubrovin, L.

    1994-01-01

    The design of the hematology experiment kits for SLS-2 has resulted in a modular, flexible configuration which maximizes crew efficiency and minimizes error and confusion when dealing with over 1200 different components over the course of the mission. The kit layouts proved to be very easy to use and their packaging design provided for positive, secure containment of the many small components. The secondary Zero(Tm) box enclosure also provided an effective means for transport of the kits within the Spacelab and for grouping individual kits by flight day usage. The kits are readily adaptable to use on future flights by simply replacing the inner components as required and changing the labelling scheme to match new mission requirements.

  3. Influence of Pressure in Flash Sintering Technique

    Science.gov (United States)

    Pcheliakov, D. A.; Yurlova, M. S.; Grigoryev, E. G.; Olevsky, E. A.

    An innovative pressure-assisted flash-sintering technique has been developed to investigate the effect of pressure applied on microstructure and the sintering behavior of titanium dioxide. There are numerous applications for titanium dioxide in ceramics including microeletronics, glass ceramics, refractive materials, structural ceramics and titanium-containing ceramic materials and chemical intermediates. The traditional sintering of titanium dioxide usually requires several hours at over 1200 °C. The conducted research indicates that titanium dioxide can be sintered to full density in only a few seconds at 800-1000 °C, when subjected to a DC electrical field at a certain temperature moment.

  4. Huadong sintering model about expansion and shrinkage

    Institute of Scientific and Technical Information of China (English)

    2001-01-01

    The whole sintering course from the beginning of heating to the end of heat preservation stage was studied by taking into account the influence of pressing. It was found that there exist expanding mechanism and shrinking mechanism in the sintering process, and the expanding mechanism is always acting before the shrinking mechanism. Whether the sintering body shrinks or expands depends on the interaction between the two mechanisms. And according to this, the Huadong sintering model in account of expansion and shrinkage mechanism was given.

  5. Chemometric study of the sinter mixtures used in sinter plants in Poland

    Directory of Open Access Journals (Sweden)

    A. Smoliński

    2015-01-01

    Full Text Available The main goal of the study was the analysis of chemical parameters of sinter mixtures used in sinter plants in Poland. For this purpose the chemometric method was used, in this case hierarchical clustering analysis. This method allowed to examine the similarities and differences between the studied sinter mixtures.

  6. Harmful admixtures assessment in sinter mixtures used in iron ore sinter plants in Poland

    Directory of Open Access Journals (Sweden)

    J. Korol

    2014-10-01

    Full Text Available In this study composition of sinter mixtures used in Polish sinter plants were established. Seven sinter mixtures composition were examined, based on iron-bearing materials, admixtures and fuels. Contents of harmful admixtures were examined according to three kinds of environmental impacts: emissions of SOx, heavy metals, polychlorinated dibenzodioxins and polychlorinated dibenzofurans (PCDDs/PCDFs.

  7. Alternative sintering methods compared to conventional thermal sintering for inkjet printed silver nanoparticle ink

    NARCIS (Netherlands)

    Niittynen, J.; Abbel, R.; Mäntysalo, M.; Perelaer, J.; Schubert, U.S.; Lupo, D.

    2014-01-01

    In this contribution several alternative sintering methods are compared to traditional thermal sintering as high temperature and long process time of thermal sintering are increasing the costs of inkjet-printing and preventing the use of this technology in large scale manufacturing. Alternative sint

  8. Effect of sinter layer porosity distribution on flow and temperature fields in a sinter cooler

    Institute of Scientific and Technical Information of China (English)

    Jik-chang Leong; Kai-wun Jin; Jia-shyan Shiau; Tzer-ming Jeng; Chang-hsien Tai

    2009-01-01

    When sinters are filled into the sinter cooler from the sintering machine, it is commonly seen that, due to segregation ef-fects, sinters of larger size usually accumulate closer to the inner wall of the sinter cooler, whereas those of smaller size are to the outer wall. This nonuniform distribution of sinters has led to uneven cooling effect throughout the cooler. This causes the sinters leaving the cooler at a large temperature difference. This undesired temperature difference leads to the deformation and even the de-struction of the conveyors. The computational fluid dynamics (CFD) technique was used in the present work to investigate the heat and fluid flow phenomena within the sinter cooler corresponding to the different distribution of sinter layer porosity, which was highly dependent on the arrangement and orientation of sinters within the sinter cooler. It is confirmed that a high mass flow rate within the sinter layer causes a low temperature region and vice versa. The flow fields for vertically reducing porosity distribution and random distribution are almost identical indicating the relative insignificance of convective heat transfer mechanism.

  9. Kinetics mechanism of microwave sintering in ceramic materials

    Institute of Scientific and Technical Information of China (English)

    2009-01-01

    Based on the traditional sintering model incorporating the characteristic of microwave sintering, the ionic conductance diffusion mechanism in microwave sintering was studied. A flat-ball model was presented to describe the kinetics process in microwave sintering, and was applied to the sintering process of TZP and ZrO2-Al2O3 ceramics. The results indicate that the shrinkage rate of materials in microwave sintering is proportional to t2/3 and r-4/3, respectively, where t is the sintering time and r is the particle radius. Whereas, the shrinkage rate of materials in conventional sintering is proportional to sintering time t2/5. Our model suggests that microwave sintering is faster than conventional sintering, which shows a good agreement with the experimental observation in sintering process of TZP and ZrO2-Al2O3.

  10. Strigolactone Analogs as Molecular Probes in Chasing the (SLs) Receptor/s: Design and Synthesis of Fluorescent Labeled Molecules

    Institute of Scientific and Technical Information of China (English)

    Cristina Prandi; Helèna Rosso; Beatrice Lace; Ernesto G. Occhiato; Alberto Oppedisano; Silvia Tabasso; Gabriele Alberto

    2013-01-01

    Originally identified as allelochemicals involved in plant-parasite interactions,more recently,Strigolactones (SLs) have been shown to play multiple key roles in the rhizosphere communication between plants and mycorrhizal fungi.Even more recent is the hormonal role ascribed to SLs which broadens the biological impact of these relatively simple molecules.In spite of the crucial and multifaceted biological role of SLs,there are no data on the receptor(s) which bind(s) such active molecules,neither in the producing plants nor in parasitic weeds or AM fungi.Information about the putative receptor of SLs can be gathered by means of structural,molecular,and genetic approaches.Our contribution on this topic is the design and synthesis of fluorescent labeled SL analogs to be used as probes for the detection in vivo of the receptor(s).Knowledge of the putative receptor structure will boost the research on analogs of the natural substrates as required for agricultural applications.

  11. SELF SINTERING OF RADIOACTIVE WASTES

    Science.gov (United States)

    McVay, T.N.; Johnson, J.R.; Struxness, E.G.; Morgan, K.Z.

    1959-12-29

    A method is described for disposal of radioactive liquid waste materials. The wastes are mixed with clays and fluxes to form a ceramic slip and disposed in a thermally insulated container in a layer. The temperature of the layer rises due to conversion of the energy of radioactivity to heat boillng off the liquid to fomn a dry mass. The dry mass is then covered with thermal insulation, and the mass is self-sintered into a leach-resistant ceramic cake by further conversion of the energy of radioactivity to heat.

  12. [Lasers].

    Science.gov (United States)

    Passeron, T

    2012-11-01

    Lasers are a very effective approach for treating many hyperpigmented lesions. They are the gold standard treatment for actinic lentigos and dermal hypermelanocytosis, such as Ota nevus. Becker nevus, hyperpigmented mosaicisms, and lentigines can also be successfully treated with lasers, but they could be less effective and relapses can be observed. However, lasers cannot be proposed for all types of hyperpigmentation. Thus, freckles and café-au-lait macules should not be treated as the relapses are nearly constant. Due to its complex pathophysiology, melasma has a special place in hyperpigmented dermatoses. Q-switched lasers (using standard parameters or low fluency) should not be used because of consistent relapses and the high risk of post-inflammatory hyperpigmentation. Paradoxically, targeting the vascular component of the melasma lesion with lasers could have a beneficial effect. However, these results have yet to be confirmed. In all cases, a precise diagnosis of the type of hyperpigmentation is mandatory before any laser treatment, and the limits and the potential side effects of the treatment must be clearly explained to patients. Copyright © 2012 Elsevier Masson SAS. All rights reserved.

  13. Lasers.

    Science.gov (United States)

    Passeron, T

    2012-12-01

    Lasers are a very effective approach for treating many hyperpigmented lesions. They are the gold standard treatment for actinic lentigos and dermal hypermelanocytosis, such as Ota nevus. Becker nevus, hyperpigmented mosaicisms, and lentigines can also be successfully treated with lasers, but they could be less effective and relapses can be observed. However, lasers cannot be proposed for all types of hyperpigmentation. Thus, freckles and café-au-lait macules should not be treated as the relapses are nearly constant. Due to its complex pathophysiology, melasma has a special place in hyperpigmented dermatoses. Q-switched lasers (using standard parameters or low fluency) should not be used because of consistent relapses and the high risk of post-inflammatory hyperpigmentation. Paradoxically, targeting the vascular component of the melasma lesion with lasers could have a beneficial effect. However, these results have yet to be confirmed. In all cases, a precise diagnosis of the type of hyperpigmentation is mandatory before any laser treatment, and the limits and the potential side effects of the treatment must be clearly explained to patients. Copyright © 2012 Elsevier Masson SAS. All rights reserved.

  14. Some features of sintering of tungsten powders

    Directory of Open Access Journals (Sweden)

    Andreiev Igor Viktorovich

    2016-01-01

    Full Text Available A method of activating the sintering process for tungsten powders using a closed reaction space and hydrogen, steam-saturated water was observed. This sintering process is allowed to activate super coarse-grained (1000μm tungsten powder sat relatively low temperatures (1000-1200°C.

  15. Method of sintering materials with microwave radiation

    Science.gov (United States)

    Kimrey, Jr., Harold D.; Holcombe, Jr., Cressie E.; Dykes, Norman L.

    1994-01-01

    A method of sintering ceramic materials following: A compacted article comprising inorganic particles coated with carbon is provided, the carbon providing improved microwave coupling. The compacted article is then heated by microwave radiation to a temperature and for a period of time sufficient to sinter the compacted article.

  16. The master sintering curve for pressure-less sintering of TiO2

    Directory of Open Access Journals (Sweden)

    Li D.

    2007-01-01

    Full Text Available A Master Sintering Curve (MSC for rutile TiO2 was constructed for Pressure-less sintering using constant heating rate dilatometry data based on the combined-stage sintering model. Construction of the master sintering curve is described and the validation is proved with rutile TiO2 under different thermal histories. The concept of master sintering can be used to predict the sintering shrinkage and final density and calculate the activation energy, and a value of 105 KJ/mol for TiO2 was obtained. With one temperature dependent parameter determined experimentally, it became possible to describe accurately the densification behavior of TiO2 from the initial to final stages of sintering. .

  17. The Influence of Sintering Temperature of Reactive Sintered (Ti, MoC-Ni Cermets

    Directory of Open Access Journals (Sweden)

    Marek Jõeleht

    2015-09-01

    Full Text Available Titanium-molybdenum carbide nickel cermets ((Ti, MoC-Ni were produced using high energy milling and reactive sintering process. Compared to conventional TiC-NiMo cermet sintering the parameters for reactive sintered cermets vary since additional processes are present such as carbide synthesis. Therefore, it is essential to acquire information about the suitable sintering regime for reactive sintered cermets. One of the key parameters is the final sintering temperature when the liquid binder Ni forms the final matrix and vacancies inside the material are removed. The influence of the final sintering temperature is analyzed by scanning electron microscopy. Mechanical properties of the material are characterized by transverse rupture strength, hardness and fracture toughness.DOI: http://dx.doi.org/10.5755/j01.ms.21.3.7179

  18. Equivalent Resistance in Pulse Electric Current Sintering

    Institute of Scientific and Technical Information of China (English)

    2002-01-01

    The sintering resistance for conductive TiB2 and non-conductive Al2O3 as well as empty die during pulse current sintering were investigated in this paper.Equivalent resistances were measured by current and valtage during sintering the conductive and non-conductive materials in the same conditions.It is found that the current paths for conductive are different from those for non-conductive materials.For non-conductive materials,sintering resistances are influenced by powder sizes and heating rates,which indicates that pulse current has some interaction with non-conductive powders.For conductive TiB2,sintering resistances are influenced by heating rates and ball-milling time,which indicates the effect of powders activated by spark.

  19. Solar furnace sintering of ceramic materials

    Energy Technology Data Exchange (ETDEWEB)

    Zhilinska, N.; Zalite, I.; Korb, G.; Angerer, P.; Rodriguez, J.; Martinez, D.

    2004-07-01

    This paper reports on the current status of application of solar furnace for sintering of TiCN, TiO2 and Al2O3 nano powders with the specific surface area of 30-50 m''2/g and average particle size of 30-50 nm. The powders have been prepared by the plasma chemical synthesis and other methods. This work relates to innovative methods of sintering in the solar furnace at Plataforma Solar de Almeria and the Spark Plasma Sintering (SPS). The influence of sintering temperature, sintering time and heating rate on the densification behaviour of the nanopowders was investigated. The results were compared with the data obtained using commercial powders. (Author) 4 refs.

  20. High magnetostriction parameters for low-temperature sintered cobalt ferrite obtained by two-stage sintering

    Energy Technology Data Exchange (ETDEWEB)

    Khaja Mohaideen, K.; Joy, P.A., E-mail: pa.joy@ncl.res.in

    2014-12-15

    From the studies on the magnetostriction characteristics of two-stage sintered polycrystalline CoFe{sub 2}O{sub 4} made from nanocrystalline powders, it is found that two-stage sintering at low temperatures is very effective for enhancing the density and for attaining higher magnetostriction coefficient. Magnetostriction coefficient and strain derivative are further enhanced by magnetic field annealing and relatively larger enhancement in the magnetostriction parameters is obtained for the samples sintered at lower temperatures, after magnetic annealing, despite the fact that samples sintered at higher temperatures show larger magnetostriction coefficients before annealing. A high magnetostriction coefficient of ∼380 ppm is obtained after field annealing for the sample sintered at 1100 °C, below a magnetic field of 400 kA/m, which is the highest value so far reported at low magnetic fields for sintered polycrystalline cobalt ferrite. - Highlights: • Effect of two-stage sintering on the magnetostriction characteristics of CoFe{sub 2}O{sub 4} is studied. • Two-stage sintering is very effective for enhancing the density and the magnetostriction parameters. • Higher magnetostriction for samples sintered at low temperatures and after magnetic field annealing. • Highest reported magnetostriction of 380 ppm at low fields after two-stage, low-temperature sintering.

  1. Ceramic Laser Materials

    Directory of Open Access Journals (Sweden)

    Guillermo Villalobos

    2012-02-01

    Full Text Available Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements.

  2. Ceramic Laser Materials

    Science.gov (United States)

    Sanghera, Jasbinder; Kim, Woohong; Villalobos, Guillermo; Shaw, Brandon; Baker, Colin; Frantz, Jesse; Sadowski, Bryan; Aggarwal, Ishwar

    2012-01-01

    Ceramic laser materials have come a long way since the first demonstration of lasing in 1964. Improvements in powder synthesis and ceramic sintering as well as novel ideas have led to notable achievements. These include the first Nd:yttrium aluminum garnet (YAG) ceramic laser in 1995, breaking the 1 KW mark in 2002 and then the remarkable demonstration of more than 100 KW output power from a YAG ceramic laser system in 2009. Additional developments have included highly doped microchip lasers, ultrashort pulse lasers, novel materials such as sesquioxides, fluoride ceramic lasers, selenide ceramic lasers in the 2 to 3 μm region, composite ceramic lasers for better thermal management, and single crystal lasers derived from polycrystalline ceramics. This paper highlights some of these notable achievements. PMID:28817044

  3. Saved Leave Scheme (SLS) : Simplified procedure for the transfer of leave to saved leave accounts

    CERN Multimedia

    HR Division

    2001-01-01

    As part of the process of streamlining procedures, the HR and AS Divisions have jointly developed a system whereby annual and compensatory leave will henceforth be automatically transferred1) to saved leave accounts. Under the provisions of the voluntary saved leave scheme (SLS), a maximum total of 10 days'2) annual and compensatory leave (excluding saved leave accumulated in accordance with the provisions of Administrative Circular No. 22 B) can be transferred to the saved leave account at the end of the leave year (30 September). Previously, every person taking part in the scheme has been individually issued with a form for the purposes of requesting the transfer of leave to the leave account and the transfer has then had to be done manually by HR Division. To streamline the procedure, unused leave of all those taking part in the saved leave scheme at the closure of of the leave-year accounts will henceforth be transferred automatically to the saved leave account on that date. This simplification is in the ...

  4. REMINDER Saved Leave Scheme (SLS) : Transfer of leave to saved leave accounts

    CERN Document Server

    HR Division

    2002-01-01

    Under the provisions of the voluntary saved leave scheme (SLS), a maximum total of 10 days'*) annual and compensatory leave (excluding saved leave accumulated in accordance with the provisions of Administrative Circular No. 22B) can be transferred to the saved leave account at the end of the leave year (30 September). We remind you that, since last year, unused leave of all those taking part in the saved leave scheme at the closure of the leave-year accounts is transferred automatically to the saved leave account on that date. Therefore, staff members have no administrative steps to take. In addition, the transfer, which eliminates the risk of omitting to request leave transfers and rules out calculation errors in transfer requests, will be clearly shown in the list of leave transactions that can be consulted in EDH from October 2002 onwards. Furthermore, this automatic leave transfer optimizes staff members' chances of benefiting from a saved leave bonus provided that they are still participants in the schem...

  5. Synthesis and Characterization of Diamond-vitrified Bond Sintered Composite By Spray-drying Method

    Directory of Open Access Journals (Sweden)

    HAO Su-ye

    2016-08-01

    Full Text Available Based on the diamond and inorganic sol, spray-drying method was used to prepare diamond-vitrified bond composite powders and then the bulk samples were obtained after pressing and sintering the powders. The surface morphology and particle size distribution of the composite powders were examined by scanning electron microscope and laser particle size analyzer,the sintering temperature of the composites was selected with the aid of the comprehensive thermal analysis instrument,the bending strength, fracture morphology and crystal phases of sintered samples prepared by spray-drying method and melting method were characterized by motorized bending tester, scanning electron microscope and X-ray diffraction, respectively. The results show that the composite powders prepared by spray-drying are spherical,which is beneficial to mould forming. Their wide size distribution helps to improve the density of diamond-vitrified bond green body. The sintering temperature of the composites is 820℃.The bonding and wrapping of diamond can be realized at this temperature. With the increase of bond content, the bending strength of sintered samples prepared by two methods increases and porosity decreases. When the vitrified bond content is 32%(mass fraction, the microstructure of samples prepared by spray-drying is uniform and is easy to be crystallized, and the bending strength and porosity are 99.46MPa and 38.55%;while for samples obtained from melting method, the corresponding figures are 72.42MPa and 39.89%.

  6. Visible luminescence peculiar to sintered silica nanoparticles: Spectral and decay properties

    Energy Technology Data Exchange (ETDEWEB)

    Vaccaro, L. [Dipartimento di Fisica e Chimica, Università di Palermo, Via Archirafi 36, I-90123 Palermo (Italy); Cannas, M., E-mail: marco.cannas@unipa.it [Dipartimento di Fisica e Chimica, Università di Palermo, Via Archirafi 36, I-90123 Palermo (Italy); Cangialosi, C. [Dipartimento di Fisica e Chimica, Università di Palermo, Via Archirafi 36, I-90123 Palermo (Italy); Laboratoire H. Curien, UMR CNRS 5516, Université St-Etienne, St-Etienne F-42000 (France); Spallino, L.; Gelardi, F.M. [Dipartimento di Fisica e Chimica, Università di Palermo, Via Archirafi 36, I-90123 Palermo (Italy)

    2015-10-15

    We report that the sintering at 1000 °C of silica nanoparticles (an average diameter of 14 nm) produces a transparent sample that exhibits a bright visible emission under UV excitation. The use of time resolved luminescence spectroscopy and a tunable laser source allows us to single out three contributions centered at 1.96 eV, 2.41 eV and 3.43 eV. The excitation spectra of these emissions evidence bell shaped bands consistent with transitions between localized defects’ states. For each emission we study the intensity and the lifetime in the temperature range from 300 K down to 10 K, thus evidencing the competition between radiative and non-radiative processes in the optical cycle of luminescent centers. The comparison with the luminescence properties of silica, both nanoparticles and bulk, points out that the observed emissions are peculiar to the sintered silica network. - Highlights: • Solid-phase sintering at 1000 °C of silica nanoparticles produces a transparent sample. • Sintered silica nanoparticles emit a bright luminescence under UV excitation. • Three emissions, centered around 2.0 V, 2.4 eV and 3.4 eV, are distinguished on the basis of the excitation and decay properties. • The observed excitation/emission bands originate from localized defect states peculiar to the sintered silica network. • The luminescence efficiency decreases with temperature due to the activation of non-radiative channels.

  7. Sintering of ultra high molecular weight polyethylene

    Indian Academy of Sciences (India)

    Sangeeta Hambir; J P Jog

    2000-06-01

    Ultra high molecular weight polyethylene (UHMWPE) is a high performance polymer having low coefficient of friction, good abrasion resistance, good chemical resistance etc. It is used in shipbuilding, textile industries and also in biomedical applications. UHMWPE is processed by powder processing technique because of its high melt viscosity at the processing temperature. Powder processing technique involves compaction of polymeric powder under pressure and sintering of the preforms at temperature above its melting point. In this study, we report our results on compaction and sintering behaviour of two grades of UHMWPE with reference to the powder morphology, sintering temperatures and strength development.

  8. A comparative study of conventionally sintered and microwave sintered nickel zinc ferrite

    Energy Technology Data Exchange (ETDEWEB)

    Rani, Rekha [Electroceramics Research Lab, GVM Girls College, Sonepat-131001, India and School of Physics and Materials Science, Thapar University, Patiala-147004 (India); Juneja, J. K. [Department of Physics, Hindu College, Sonepat-131001 (India); Raina, K. K. [School of Physics and Materials Science, Thapar University, Patiala-147004 (India); Kotnala, R. K. [National Physical Laboratory, New Delhi -110012 (India); Prakash, Chandra, E-mail: cprakash2014@gmail.com [Solid State Physics Laboratory, Timarpur, Delhi - 110054 (India)

    2014-04-24

    For the present work, nickel zinc ferrite having compositional formula Ni{sub 0.8}Zn{sub 0.2}Fe{sub 2}O{sub 4} was synthesized by conventional solid state method and sintered in conventional and microwave furnaces. Pellets were sintered with very short soaking time of 10 min at 1150 °C in microwave furnace whereas 4 hrs of soaking time was selected for conventional sintering at 1200 °C. Phase formation was confirmed by X-ray diffraction analysis technique. Scanning electron micrographs were taken for microstructural study. Dielectric properties were studied as a function of temperature. To study magnetic behavior, M-H hysteresis loops were recorded for both samples. It is observed that microwave sintered sample could obtain comparable properties to the conventionally sintered one in lesser soaking time at lower sintering temperature.

  9. Sintering of B{sub 4}C by pressureless liquid phase sintering

    Energy Technology Data Exchange (ETDEWEB)

    Rocha, Rosa Maria da; Melo, Francisco Cristovao Lourenco de, E-mail: rosarocha@iae.cta.br, E-mail: frapi@iae.cta.br [Instituto de Aeronautica e Espaco (IAE/CTA/IAE), Sao Jose dos Campos, SP (Brazil). Comando-Geral de Tecnologia Aeroespacial. Divisao de Materiais

    2009-07-01

    The effect of three different sintering additive systems on densification of boron carbide powder was investigated. The sintering additives were Al{sub 2}O{sub 3}:Y{sub 2}O{sub 3}, AlN:Y{sub 2}O{sub 3} and BN:Y{sub 2}O{sub 3} compositions. Powder mixtures were prepared with 10 vol% of sintering aids following conventional powder technology processes. Samples were sintered by pressureless sintering at 2050 deg C/30min in argon atmosphere. Sintered samples were compared to a sintered B{sub 4}C without sintering additive. Samples were characterized by XRD to analyze the crystalline phases after sintering and SEM to observe the microstructure and the second phase distribution. YB{sub 4} and YB{sub 2}C{sub 2} were identified in all samples, indicating a reaction between Y{sub 2}O{sub 3}, B{sub 4}C and B{sub 2}O{sub 3} present at the B{sub 4}C particle surface. The best densification result was achieved with Al{sub 2}O{sub 3}:Y{sub 2}O{sub 3} additive system, showing 92.0 % of theoretical density, low porosity and 15.2 % of linear shrinkage. But this sample showed the highest weight loss. (author)

  10. Rapid sintering of anisotropic, nanograined Nd-Fe-B by flash-spark plasma sintering

    Science.gov (United States)

    Castle, Elinor; Sheridan, Richard; Grasso, Salvatore; Walton, Allan; Reece, Mike

    2016-11-01

    A Spark Plasma Sintering (SPS) furnace was used to Flash-Sinter (FS) Nd-Fe-Dy-Co-B-Ga melt spun permanent magnetic material. During the 10 s "Flash" process (heating rate 2660 K min-1), sample sintering (to theoretical density) and deformation (54% height reduction) occurred. This produced texturing and significant magnetic anisotropy, comparable to conventional die-upset magnets; yet with much greater coercivities (>1600 kA m-1) due to the nanoscale characteristics of the plate-like sintered grains. These preliminary results suggest that Flash-SPS could provide a new processing route for the mass production of highly anisotropic, nanocrystalline magnetic materials with high coercivity.

  11. Sintering of nano crystalline silicon carbide doping with aluminium nitride

    Indian Academy of Sciences (India)

    M S Datta; A K Bandyopadhyay; B Chaudhuri

    2002-04-01

    Sinterable silicon carbide powders were prepared by attrition milling and chemical processing of an acheson type -SiC. Pressureless sintering of these powders was achieved by addition of aluminium nitride together with carbon. Nearly 99% sintered density was obtained. The mechanism of sintering was studied by scanning electron microscopy and transmission electron microscopy. This study shows that the mechanism is a solid sintering process.

  12. Ultrafast-Contactless Flash Sintering using Plasma Electrodes

    OpenAIRE

    Theo Saunders; Salvatore Grasso; Reece, Michael J.

    2016-01-01

    This paper presents a novel derivative of flash sintering, in which contactless flash sintering (CFS) is achieved using plasma electrodes. In this setup, electrical contact with the sample to be sintered is made by two arc plasma electrodes, one on either side, allowing current to pass through the sample. This opens up the possibility of continuous throughput flash sintering. Preheating, a usual precondition for flash sintering, is provided by the arc electrodes which heat the sample to 1400 ...

  13. Progress of Sintering Technology in Handan Iron and Steel Company

    Institute of Scientific and Technical Information of China (English)

    LIU Zheng-ping; WANG Yi-fang; WU Jin-bo

    2004-01-01

    As one of the biggest iron and steel companies in China, Handan Iron and Steel Co has made a substantial progress in the sintering process. The mini-pellet sintering technology has been successfully applied based on lab investigation and industrial trials. Equipment enlargement was realized through replacing small sintering strands with the construction of huge sintering machine with a grate area of 400 m2. The productivity, iron content and the metallurgical properties of sintering process have been improved.

  14. SINTERED REFRACTORY TUNGSTEN ALLOYS. Gesinterte hochschmelzende wolframlegierungen

    Energy Technology Data Exchange (ETDEWEB)

    Kieffer, R.; Sedlatschek, K.; Braun, H.

    1971-12-15

    Dependence of the melting point of the refractory metals on their positions in the periodic system - alloys of tungsten with other refractory metals - sintering of the alloys - processing of the alloys - technological properties.

  15. Nox reduction in the sintering process

    Institute of Scientific and Technical Information of China (English)

    Yan-guang Chen; Zhan-cheng Guo; Zhi Wang; Gen-sheng Feng

    2009-01-01

    A new process, NOx reduction with recycling flue gas and modifying coke breeze, was proposed. The effects of modified coke breeze and recycled flue gas on NOx reduction were investigated by sinter pot tests. The results show that the NOx reduction rate is over 10wt% in the sintering of modified coke breeze, the effects of the additives on NOx reduction are: CeO2CaOK2CO3.The NOx reduction rate increases with the amount of recycled flue gas, and is 22.35wt% in the sintering with recycling 30vo1% of the flue gas. When 30vo1% of the flue gas is recycled into the sintering of CeO2, CaO, and K2CO3 modified coke breeze, the NOx reduc-tion rates are 36.10wt%, 32.56wt%, and 32.17wt%, respectively.

  16. Sintering of magnesia: effect of additives

    Indian Academy of Sciences (India)

    Satyananda Behera; Ritwik Sarkar

    2015-10-01

    Effect of different additives, namely Cr2O3, Fe2O3 and TiO2, up to 2 wt% was studied on the sintering and microstructural developments of the chemically pure magnesia using the pressureless sintering technique between 1500 and 1600° C. Sintering was evaluated by per cent densification and microstructural developments were studied by electron microscopy and elemental distribution of the additives in the sintered products was also investigated for their distribution in the matrix. Cr2O3 and TiO2 were found to deteriorate the densification associated with grain growth. Fe2O3 was found to improve the densification and well-compacted grain distribution was observed in the microstructure.

  17. Development studies of Aurelia (Jellyfish) ephyrae which developed during the SLS-1 mission

    Science.gov (United States)

    Spangenberg, D. B.; Jernigan, T.; McCombs, R.; Lowe, B. T.; Sampson, M.; Slusser, J.

    1994-08-01

    Aurelia polyps (scyphistomae) and ephyrae were exposed to microgravity for nine days aboard the space shuttle during the SLS-1 mission. During strobilation, polyps segment transversely and each segment develops into an ephyra. Polyps were induced to strobilate at 28°C, using iodine or thyroxine, at L(Launch)-48h, L-24h, and L+8h. Ephyrae developed in the groups tested in space and on Earth. The number of ephyrae formed per polyp was slightly higher in the L+8h groups as compared with those induced at L-24h and L-48h. On Earth, iodine is used by jellyfish to synthesize jellyfish-thyroxine (JfT 4), needed for ephyra production. Since iodine-treated polyps strobilated and formed ephyrae in space, it appears that jellyfish can synthesize Jf-T4 in space. Indeed, two groups of polyps not given inducer formed ephryae in space, presumably due to enhanced Jf-T4 synthesis, utilization or accumulation. Some ephyrae that formed in space were also fixed in space on Mission Day (MD) 8; others were fixed post-flight. Examination of living ephyrae with the light microscope and fixed ones with the Scanning and Transmission Electron Microscopes revealed that those which developed in space were morphologically very similar to those which developed on Earth. Quantitation of arm numbers determined that there were no significant differences between space and Earth-developed ephyrae. Pulsing abnormalities, however, were found in greater numbers (18.3%) in space-developed ephyrae than in Earth-developed controls (2.9%). These abnormalities suggest abnormal development of the graviceptors, the neuromuscular system, or a defect in the integration between these systems in apparently microgravity-sensitive animals.

  18. Spark Plasma Sintering of Ultracapacitors

    Energy Technology Data Exchange (ETDEWEB)

    Hill, Curtis W. [CK Technologies, Camirillo, CA (United States); Boatner, Lynn A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Tucker, Dennis [NASA Johnson Space Center, Houston, TX (United States); Kolopus, James A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Cheng, Zhongyang [Auburn Univ., AL (United States)

    2016-01-01

    A solid-state ultracapacitor module to replace standard electrochemical batteries would achieve major performance gains and mass/volume reduction. This report summarizes a project to evaluate an alternative sintering process to produce a solid-state ultracapacitor to overcome the limitations of both the electrochemical batteries presently in use on spacecraft and of currently available electrochemical ultracapacitors. It will provide a robust energy storage device with higher reliability, wider working temperature range, longer lifetime, and less weight and volume than electrochemical batteries. As modern electronics decrease in size, more efficient and robust remote power is needed. Current state-of-the-art rechargeable batteries cannot be rapidly charged, contain harmful chemicals, and suffer from early wear-out mechanisms. Solid-state ultracapacitors are recyclable energy storage devices that offer the promise of higher power and a greater number of charge/discharge cycles than current rechargeable batteries. In addition, the theoretical energy density when compared to current electrochemical batteries indicates that a significant weight savings is possible. This is a project to develop a very high density solid-state ultracapacitor with giant permittivity and acceptable dielectric loss to overcome the energy-density barrier such that it will be a suitable replacement for batteries.

  19. Residual stresses in a co-sintered SOC half-cell during post-sintering cooling

    DEFF Research Database (Denmark)

    Charlas, Benoit; Chatzichristodoulou, Christodoulos; Brodersen, Karen

    2014-01-01

    . This methodology is however not valid for more layers, as several configurations of residual stresses in the layers can result in the same curvature. Therefore the development of residual stresses of co-sintered multilayer cells during the cooling after sintering is here studied by a finite element model...

  20. Effect of Sintering Temperature and Applied Load on Anode-Supported Electrodes for SOFC Application

    Directory of Open Access Journals (Sweden)

    Xuan-Vien Nguyen

    2016-08-01

    Full Text Available Anode-supported cells are prepared by a sequence of hot pressing and co-sintering processes for solid oxide fuel cell (SOFC applications. Commercially available porous anode tape (NiO/YSZ = 50 wt %/50 wt %, anode tape (NiO/YSZ = 30 wt %/70 wt %, and YSZ are used as the anode substrate, anode functional layer, and electrolyte layer, respectively. After hot pressing, the stacked layers are then sintered at different temperatures (1250 °C, 1350 °C, 1400 °C and 1450 °C for 5 h in air. Different compressive loads are applied during the sintering process. An (La,SrMnO3 (LSM paste is coated on the post-sintered anode-supported electrolyte surface as the cathode, and sintered at different temperatures (1100 °C, 1150 °C, 1200 °C and 1250 °C for 2 h in air to generate anode-supported cells with dimensions of 60 × 60 mm2 (active reaction area of 50 × 50 mm2. SEM is used to investigate the anode structure of the anode-supported cells. In addition, confocal laser scanning microscopy is used to investigate the roughness of the cathode surfaces. At sintering temperatures of 1400 °C and 1450 °C, there is significant grain growth in the anode. Furthermore, the surface of the cathode is smoother at a firing temperature of 1200 °C. It is also found that the optimal compressive load of 1742 Pa led to a flatness of 168 µm/6 cm and a deformation of 0.72%. The open circuit voltage and power density of the anode-supported cell at 750 °C were 1.0 V and 178 mW·cm−2, respectively.

  1. Design and development of expert system for controlling sintering process

    Institute of Scientific and Technical Information of China (English)

    1999-01-01

    The general structure of expert system for controlling sintering process has been proposed. It includes knowledge base, inference engine, data acquisition system, learning system, knowledge base management system, explanation system and so on. The control functions consist of sintering chemical composition control centered on basicity and sintering process state control centered on permeability. The adaptive prediction of sintering chemical composition, the control strategy centered on basicity, the control strategy centered on permeability, the judgement of permeability and the prediction of burn through point were studied. The software of system, which includes about 1000 expert rules, was successfully applied in off-line control of sintering process in a sintering plant.

  2. An Analysis Of Additive Manufacturing Production Problems And Solutions

    Science.gov (United States)

    2016-12-01

    Secretary of Defense SLA Stereolithography SLS Selective Laser Sintering SM&R Source Maintenance & Recoverability SMA Supply Material Availability...These industries began to take interest in the capabilities of direct metal processing and its capabilities when joined with mechanical...very strong consumer interest, and the same can be expected when Standard Tessellation Language (STL) and laser sintering technology patents expire

  3. Thermal Conductivity and Sintering Behavior of Advanced Thermal Barrier Coatings

    Science.gov (United States)

    Zhu, Dongming; Miller, Robert A.

    2002-01-01

    Advanced thermal barrier coatings, having significantly reduced long-term thermal conductivities, are being developed using an approach that emphasizes real-time monitoring of thermal conductivity under conditions that are engine-like in terms of temperatures and heat fluxes. This is in contrast to the traditional approach where coatings are initially optimized in terms of furnace and burner rig durability with subsequent measurement in the as-processed or furnace-sintered condition. The present work establishes a laser high-heat-flux test as the basis for evaluating advanced plasma-sprayed and physical vapor-deposited thermal barrier coatings under the NASA Ultra Efficient Engine Technology (UEET) Program. The candidate coating materials for this program are novel thermal barrier coatings that are found to have significantly reduced thermal conductivities due to an oxide-defect-cluster design. Critical issues for designing advanced low conductivity coatings with improved coating durability are also discussed.

  4. Calcium Hex aluminate reaction sintering by Spark Plasma Sintering; Sinterizacion reactiva de Hexaluminato de Calcio mediante Spark Plasma Sintering

    Energy Technology Data Exchange (ETDEWEB)

    Iglesia, P. G. de la; Garcia-Moreno, O.; Torrecillas, R.; Menendez, J. L.

    2012-11-01

    Calcium hex aluminate (CaAl{sub 1}2O{sub 1}9) is the most alumina-rich intermediate compound of the CaO-Al{sub 2}O{sub 3} system. The formation of this aluminate is produced by the reaction between calcium oxide and alumina with the consequent formation of intermediates compounds with lower alumina content with increasing temperature (CaAl{sub 2}O{sub 4}, CaAl4O{sub 7}). In this study we studied the variation of sintering parameters for obtaining dense and pure calcium hex aluminate by reaction sintering by Spark Plasma Sintering (SPS). A mixing of Al{sub 2}O{sub 3} and CaCO{sub 3} were used as reactive. Final densities close to the theoretical and phase transformation over 93% were achieved by this method. (Author) 22 refs.

  5. Investigation of sintering kinetics of magnesium titanate

    Directory of Open Access Journals (Sweden)

    Petrović V.V.

    2013-01-01

    Full Text Available Obtaining new materials including sintered electronic materials using different procedures is the consequence of long complex and expensive experimental work. However, the dynamics of expansive development of electronic devices requires fast development of new materials, especially sintered oxide materials. The recent rapid development of electronics is among other things due to development and improvement of new components based on titanate ceramics. Research in this work has included an experimental study of the synthesis of dielectric ceramics in the system MgCO3 - TiO2. Starting powders were mechanically activated by milling in a high energy planetary mill for different times. Samples were prepared for isothermal sintering at 1100ºC by dual pressing of powders into cylindrical samples in a hydraulic press.

  6. Fabrication of 200 mm Diameter Sintering Body of Skutterudite Thermoelectric Material by Spark Plasma Sintering

    Science.gov (United States)

    Tomida, T.; Sumiyoshi, A.; Nie, G.; Ochi, T.; Suzuki, S.; Kikuchi, M.; Mukaiyama, K.; Guo, J. Q.

    2016-11-01

    Filled skutterudite is a promising material for thermoelectric power generation because its ZT value is relatively high. However, mass production of high-performance thermoelectric materials remains a challenge. This study focused on the sintering process of thermoelectric materials. Large-diameter n-type (Yb or La, Ca, Al, Ga, In)0.8(Co, Fe)4Sb12 skutterudite sintering bodies with a small thickness were successfully produced by the spark plasma sintering (SPS) method. When direct current flows through the thermoelectric sintering body during the SPS pulse, the Peltier effect causes a temperature difference within the sintering body. To eliminate the Peltier effect, an electrical insulating material was inserted between the punch (electrode) and the sintering body. In this way, an n-type La-filled skutterudite sample with a diameter of 200 mm, thickness of 21 mm, and weight of 5 kg was successfully produced. The thermoelectric properties and microstructures of the sample were almost the same throughout the whole sintering body, and the dimensionless figure of merit reached 1.0 at 773 K.

  7. New sintering process adjusts magnetic value of ferrite cores

    Science.gov (United States)

    Vinal, A. W.

    1964-01-01

    A two-phase sintering technique based on time and temperature permits reversible control of the coercive threshold of sintered ferrite cores. Threshold coercivity may be controlled over a substantial range of values by selective control of the cooling rate.

  8. effects of sintering temperature on the density and porosity of ...

    African Journals Online (AJOL)

    2013-03-01

    Mar 1, 2013 ... turing. 2. Sintering Mechanism. Sintering occurs by atomic diffusion processes that are stimulated by high .... of the experiments was repeated three times. 3.2. ... test revealed the variation of porosity across the mi- crostructure ...

  9. Numerical Simulation of Upsetting a Cubic Sintered Iron Powder Compact

    Institute of Scientific and Technical Information of China (English)

    Wei XIA; Puqing CHEN; Zhaoyao ZHOU; Weibin ZHAO; Yuanyuan LI

    2003-01-01

    This paper establishes a mechanical model for sintered powder metal material and simulates the material behavior.Powder metal specimens were compacted, sintered and upset. Relative density and contour of the specimen were measured. The force displacement

  10. Phase characterisation in spark plasma sintered TiPt alloy

    CSIR Research Space (South Africa)

    Chikosha, S

    2011-12-01

    Full Text Available The conclusions drawn from this presentation are that Spark Plasma Sintering (SPS) of equiatomic BE TiPt powder produces fully sintered specimens, with incomplete homogenisation. There is a need for improved furnace atmosphere control so...

  11. Plasma Nitriding of Low Alloy Sintered Steels

    Institute of Scientific and Technical Information of China (English)

    Shiva Mansoorzadeh; Fakhreddin Ashrafizadeh; Xiao-Ying Li; Tom Bell

    2004-01-01

    Fe-3Cr-0.5Mo-0.3C and Fe-3Cr-1.4Mn-0.5Mo-0.367C sintered alloys were plasma nitrided at different temperatures. Characterization was performed by microhardness measurement, optical microscopy, SEM and XRD. Both materials had similar nitriding case properties. 1.4% manganese did not change the as-sintered microstructure considerably.It was observed that monophase compound layer, γ, formed with increasing temperature. Compound layer thickness increased with increasing temperature while nitriding depth increased up to a level and then decreased. Core softening was more pronounced at higher temperature owing to cementite coarsening.

  12. Properties of oxide-hydroxide sintered ceramics

    Science.gov (United States)

    Levkov, R. V.; Kulkov, S. N.

    2017-02-01

    In this paper the study of porous ceramics obtained from aluminum hydroxide with gibbsite modification is presented. It was shown that aluminum hydroxide may be used for pore formation and pore volume in the sintered ceramics can be controlled by varying the aluminum hydroxide concentration and sintering temperature. It was shown that compressive strength of alumina ceramics increases by 40 times with decreasing the pore volume from 65 to 15%. Based on these results one can conclude that the obtained structure is very close to inorganic bone matrix and can be used as promising material for bone implants production.

  13. Mechanical characterization of microwave sintered zinc oxide

    Indian Academy of Sciences (India)

    A K Mukhopadhyay; M Ray Chaudhuri; A Seal; S K Dalui; M Banerjee; K K Phani

    2001-04-01

    The mechanical characterization of microwave sintered zinc oxide disks is reported. The microwave sintering was done with a specially designed applicator placed in a domestic microwave oven operating at a frequency of 2.45 GHz to a maximum power output of 800 Watt. These samples with a wide variation of density and hence, of open pore volume percentage, were characterized in terms of its elastic modulus determination by ultrasonic time of flight measurement using a 15 MHz transducer. In addition, the load dependence of the microhardness was examined for the range of loads 0.1–20 N. Finally, the fracture toughness data (IC) was obtained using the indentation technique.

  14. Improving NASICON Sinterability through Crystallization under High Frequency Electrical Fields

    Directory of Open Access Journals (Sweden)

    Ilya eLisenker

    2016-03-01

    Full Text Available The effect of high frequency (HF electric fields on the crystallization and sintering rates of a lithium aluminum germanium phosphate (LAGP ion conducting ceramic was investigated. LAGP with the nominal composition Li1.5Al0.5Ge1.5(PO43 was crystallized and sintered, both conventionally and under effect of electrical field. Electrical field application, of 300V/cm at 1MHz, produced up to a 40% improvement in sintering rate of LAGP that was crystallized and sintered under the HF field. Heat sink effect of the electrodes appears to arrest thermal runaway and subsequent flash behavior. Sintered pellets were characterized using XRD, SEM, TEM and EIS to compare conventionally and field sintered processes. The as-sintered structure appears largely unaffected by the field as the sintering curves tend to converge beyond initial stages of sintering. Differences in densities and microstructure after 1 hour of sintering were minor with measured sintering strains of 31% vs. 26% with and without field, respectively . Ionic conductivity of the sintered pellets was evaluated and no deterioration due to the use of HF field was noted, though capacitance of grain boundaries due to secondary phases was significantly increased.

  15. Estimation of the activation energy of sintering in KNN ceramics using master sintering theory

    Science.gov (United States)

    Singh, Rajan; Patro, P. K.; Kulkarni, Ajit R.; Harendranath, C. S.

    2014-04-01

    The master sintering curve (MSC) of K0.5Na0.5NbO3 (KNN) ceramics was constructed using constant heating rate dilatometry data based on the combined stage sintering model. The linear shrinkage was recorded using three heating rates 5 °C, 7 °C and 11 °C/ min. The obtained results suggest that in MSC, the sintered density is a unique function of the integral of a temperature function over time and it is independent of the sintering history. The MSC theory can be applied to predict shrinkage and final density. Also, it can be used to design a reproducible process to fabricate ceramics with required density.

  16. Sintering behavior of LZSA glass-ceramics

    Directory of Open Access Journals (Sweden)

    Oscar Rubem Klegues Montedo

    2009-06-01

    Full Text Available The LZSA glass-ceramic system (Li2O-ZrO2-SiO2-Al2O 3 shows interesting properties, such as good chemical resistance, low thermal expansion, high abrasion resistance, and a low dielectric constant. However, in order to obtain a high performance material for specific applications, the sintering behavior must be better understood so that the porosity may be reduced and other properties improved. In this context, a sintering investigation for a specific LZSA glass-ceramic system composition was carried out. A 18.8Li2O-8.3ZrO2-64.2SiO2-8.7Al 2O3 glass was prepared by melting the solids, quenching the melt in water, and grinding the resulting solid in order to obtain a powder (3.68 μm average particle diameter. Subsequently, the glass powder was characterized (chemical analysis and determination of thermal properties and the sintering behavior was investigated using optical non-contact dilatometry measurements. The results showed that the crystallization process strongly reduced the sintering in the temperature interval from 785 to 940 °C, and a maximum thermal shrinkage of 15.4% was obtained with operating conditions of 1020 °C and 180 minutes.

  17. Multistep sintering to synthesize fast lithium garnets

    Science.gov (United States)

    Xu, Biyi; Duan, Huanan; Xia, Wenhao; Guo, Yiping; Kang, Hongmei; Li, Hua; Liu, Hezhou

    2016-01-01

    A multistep sintering schedule is developed to synthesize Li7La3Zr2O12 (LLZO) doped with 0.2 mol% Al3+. The effect of sintering steps on phase, relative density and ionic conductivity of Al-doped LLZO has been evaluated using powder X-Ray diffraction (XRD), scanning electron microscopy (SEM), 27Al magic spinning nuclear magnetic resonance (NMR) spectroscopy and electrochemical impedance spectroscopy (EIS). The results show that by holding the sample at 900 °C for 6 h, the mixture of tetragonal and cubic garnet phases are obtained; by continuously holding at 1100 °C for 6 h, the tetragonal phase completely transforms into cubic phase; by holding at 1200 °C, the relative density increases without decomposition of the cubic phase. The Al-LLZO pellets after multistep sintering exhibit cubic phase, relative density of 94.25% and ionic conductivity of 4.5 × 10-4 S cm-1 at room temperature. Based on the observation, a sintering model is proposed and discussed.

  18. Sintering of silicon nitride ceramics with magnesium silicon nitride and yttrium oxide as sintering aids

    Energy Technology Data Exchange (ETDEWEB)

    Jiang, J; Xu, J Y [Shanghai Institute of Technology, Shanghai 200235 (China); Peng, G H [Guangxi Normal University, Guilin 541004, Guangxi (China); Zhuang, H R; Li, W L; Xu, S Y [Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050 (China); Mao, Y J, E-mail: guojianjiang@sit.edu.cn [Shanghai University, Shanghai 200444 (China)

    2011-10-29

    Silicon nitride (Si{sub 3}N{sub 4}) ceramics had been produced through pressureless sintering and hot-pressing sintering with MgSiN{sub 2}-Y{sub 2}O{sub 3} or only MgSiN{sub 2} as sintering aids. The influences of the amount of MgSiN{sub 2} and Y{sub 2}O{sub 3} and sintering methods on the properties of Si{sub 3}N{sub 4} ceramics were investigated. The results show that the bend strength of Si{sub 3}N{sub 4} ceramic fabricated through pressureless sintering at 1820 deg. C for 4 h with 5.6 wt.% MgSiN{sub 2}-15.8 wt.% Y{sub 2}O{sub 3} as sintering additive could achieve 839 MPa. However, the bend strength of Si{sub 3}N{sub 4} ceramic produced by hot-pressing sintering at 1750 deg. C for 1 h under uniaxial pressure of 20 MPa with 4.76 wt.% MgSiN{sub 2} was 1149 MPa. The thermal conductivity of the Si{sub 3}N{sub 4} ceramic 2 3 4 could reach to 129 W{center_dot}m{sup -1{center_dot}}K{sup 1}. The present work demonstrated that MgSiN{sub 2} aids and hot-pressing sintering were effective to improve the thermal conductivity of Si{sub 3}N{sub 4} ceramic.

  19. Process-generated nanoparticles from ceramic tile sintering: Emissions, exposure and environmental release.

    Science.gov (United States)

    Fonseca, A S; Maragkidou, A; Viana, M; Querol, X; Hämeri, K; de Francisco, I; Estepa, C; Borrell, C; Lennikov, V; de la Fuente, G F

    2016-09-15

    The ceramic industry is an industrial sector in need of significant process changes, which may benefit from innovative technologies such as laser sintering of ceramic tiles. Such innovations result in a considerable research gap within exposure assessment studies for process-generated ultrafine and nanoparticles. This study addresses this issue aiming to characterise particle formation, release mechanisms and their impact on personal exposure during a tile sintering activity in an industrial-scale pilot plant, as a follow-up of a previous study in a laboratory-scale plant. In addition, possible particle transformations in the exhaust system, the potential for particle release to the outdoor environment, and the effectiveness of the filtration system were also assessed. For this purpose, a tiered measurement strategy was conducted. The main findings evidence that nanoparticle emission patterns were strongly linked to temperature and tile chemical composition, and mainly independent of the laser treatment. Also, new particle formation (from gaseous precursors) events were detected, with nanoparticles tile sintering activity since workers would be exposed to concentrations above the nano reference value (NRV; 4×10(4)cm(-3)), with 8-hour time weighted average concentrations in the range of 1.4×10(5)cm(-3) and 5.3×10(5)cm(-3). A potential risk for nanoparticle and ultrafine particle release to the environment was also identified, despite the fact that the efficiency of the filtration system was successfully tested and evidenced a >87% efficiency in particle number concentrations removal.

  20. TiO2 doped UO2 fuels sintered by spark plasma sintering

    Science.gov (United States)

    Yao, Tiankai; Scott, Spencer M.; Xin, Guoqing; Lian, Jie

    2016-02-01

    UO2 fuels doped with oxide additives Cr2O3 and TiO2 display larger grain size, improving fission product retention capability and thus accident tolerance. Spark plasma sintering (SPS) was applied to consolidate TiO2-doped UO2 fuel pellets with 0.5 wt % dopant concentration, above its solubility, in order to induce eutectic phase formation and promote sintering kinetics. The grain size can reach 80 μm by sintering at 1700 °C for 20 min, and liquid U-Ti-O eutectic phase occurs at the triple junction of grain boundaries and significantly improves grain growth during sintering. The oxide additive also impedes the reduction of the initial hyperstoichiometric fuel powders to more stoichiometric fuel pellets upon SPS process. Thermal-mechanical properties of the sintered doped fuel pellets including thermal conductivity and hardness are measured and compared with undoped fuel pellets. The enlarged grain size (80 μm) and densification within short sintering duration highlight the immense possibility of SPS in fabricating large grained UO2 fuel pellets to improve fuel performance.

  1. Sintering studies on iron-carbon-copper compacts

    Directory of Open Access Journals (Sweden)

    Perianayagam Philomen-D-Anand Raj

    2016-01-01

    Full Text Available Sintered Iron-Carbon-Copper parts are among the most widely used powder metallurgy product in automobile. In this paper, studies have been carried out to find out the sintering characteristics of iron-carbon-copper compacts when sintered in nitrogen atmosphere. The effects of various processing parameters on the sintering characteristics were studied. The various processing parameters considered were compaction pressure, green density and sintering temperature. The sintering characteristics determined were sintered density, porosity, dimensional change, micro hardness and radial crush strength. The results obtained have been discussed on the basis of micro structural observations. The characteristics of SEM fractography were also used to determine the mechanism of fracture. The fracture energy is strongly dependent on density of the compact.

  2. Spark plasma sintering of hydrothermally synthesized bismuth ferrite

    Directory of Open Access Journals (Sweden)

    Zorica Branković

    2016-12-01

    Full Text Available Bismuth ferrite, BiFeO3 (BFO, powder was synthesized by hydrothermal method from Bi(NO33·5 H2O and Fe(NO33·9 H2O as precursors. The synthesized powder was further sintered using spark plasma sintering (SPS. The sintering conditions were optimized in order to achieve high density, minimal amount of secondary phases and improved ferroelectric and magnetic properties. The optimal structure and properties were achieved after spark plasma sintering at 630 °C for 20 min, under uniaxial pressure of 90 MPa. The composition, microstructure, ferroelectric and magnetic properties of the SPS samples were characterized and compared to those of conventionally sintered ceramics obtained from the same powder. Although the samples sintered using conventional method showed slightly lower amount of secondary phases, the spark plasma sintered samples exhibited favourable microstructure and better ferroelectric properties.

  3. Preliminary characterization of interlayer for Be/Cu sintered compacts

    Energy Technology Data Exchange (ETDEWEB)

    Sakamoto, N.; Kawamura, H. [Oarai Research Establishment, Ibaraki-ken (Japan)

    1995-09-01

    At present, beryllium is under consideration as a main candidate material for plasma facing components of ITER, because of its many advantages such as low Z, high thermal conductivity, low tritium retention, low activation and so on. Among the different divertor design options, the duplex structure where the beryllium armor is bonded with heat sink structural materials (DS-copper, Cu-Cr-Zr and so on) is under consideration. And plasma facing components will be exposed to high heat load and high neutron flux generated by the plasma. Therefore, it is necessary to develop the reliable bonding technologies between beryllium and heat sink structural materials in order to fabricate plasma facing components which can resist those. Then, we started the bonding technology development of beryllium and copper alloy with FGM (functional gradient material) in order to reduce thermal stress due to the difference of thermal expansion between beryllium and copper alloy. As the interlayers for FGM, eleven kinds of sintered compacts in which the mixing ratio of beryllium powder and oxygen free copper powder is different, were fabricated by the hot press/HIP method. The dimension of each compact is 8mm in diameter, 2mm in thickness. Then, thermal diffusivity and specific heat of these compacts were measured by laser flash method, and thermal conductivity was calculated from those values. From metalographical observation, it became clear that the sintered compacts of mixture of beryllium powder and copper powder contain residual beryllium, copper and two kinds of intermetallic compounds, Be{sub 2}Cu({delta}) and BeCu({gamma}). From the results of thermal characterization, thermal diffusivity of interlayers increased with increase of copper containing ratio. And, specific heat gradually decreased with increase of copper containing ratio.

  4. Red-yellow CdSSe-ZnS SLs and blue-green SrS and CdSSe-SrS SLs double insulating EL devices prepared by hot wall epitaxy

    Science.gov (United States)

    Fujiyasu, H.; Takeuchi, Y.; Hikida, K.; Masuo, K.; Gotou, Y.; Kiichi, T.; Ishino, K.; Ishida, A.

    1993-03-01

    We have prepared CdSSe (Mn doped, Eg = 1.9-2.5 eV, lattice constant a = 6.1-5.8 Å)-ZnS ( Eg = 3.56 eV, a = 5.41 Aring;) superlattices (SLs) (A) and SrS (Ce doped, Eg = 4.4 eV, a = 6.02 Å) and CdSSe-SrS (Ce doped) SL active layer by hot wall epitaxy and measured the electroluminescence characteristics. For (A) the maximum luminance was 800 cd/m 2 at applied sinusoidal voltage ( V0-p 200 V) of 1 kHz and the peak luminance spectra wave length was 610 nm due to the large strain for the lattice mismatch (8-15%) between the CdSSe and ZnS layers. The maximum illuminance and CIE (Commisson Internationale de Enluminare) chromaticity of the CdS(Mn)-ZnS SL abd CdSe-ZnS SL devices were 557 cd/m 2 and ( x, y) = (0.58, 0.41), and 982 cd/m 2 and (0.61, 0.38), respectively. For (B), the maximum luminance of the SrS active layer device was 700 cd/m 2 at a voltage of 340 V. For CdSSe-SrS SLs blue-color EL emission was observed in the photon wave length region less than 450 nm due to carrier dropping into the quantum wells of the SL active layer device.

  5. 激光成形制备生物医用钛合金材料研究进展%Laser Fabrication of Biomedical Titanium Materials

    Institute of Scientific and Technical Information of China (English)

    杨海欧; 林鑫; 陈静; 黄卫东

    2011-01-01

    Laser fabrication is a new fabricating technique that combing rapid prototype and laser processing techniques. It can meet the requirement for the performance of the dense or porous complicated biomedical titanium alloys components, and realize the personalized design and fabrication of titanium and titanium alloy implants, through the suitable adjustment of the laser processing parameters. These advantage make it have a great potention in fabricating titanium alloys implants for medical applications. There are two main laser fabrication methods for the preparation of the biomedical titanium alloys; laser solid forming (LSF) and selective laser sintering/melting(SLS/SLM). In this paper, the current research status and applications of thes two laser fabrication method in fabricating titanium alloys implants are review, and the future research and development trends are also indicated.%激光成形制造技术是在快速原型技术的基础上结合激光加工技术发展起来的一项高新制造技术.它能够通过不同的加工方式调整结构及功能零件的性能,满足复杂致密或者多孔钛合金生物医用材料的成形需求,实现医用钛合金零件的个性化设计和制备,因此在医用钛合金人工肢体和植入体领域方面具有巨大的应用潜力.目前在制备生物医用钛合金材料领域研究较多的激光成形制造技术主要有激光立体成形和选择性激光烧结/熔化.本文综述了这两种激光成形制造在生物医用钛及钛合金制备方面的应用情况和研究现状,并指出了该领域未来的发展趋势.

  6. Structure and Magnetic Properties of Sm2Fe17Nx Sintering Magnets Prepared by Spark Plasma Sintering

    Institute of Scientific and Technical Information of China (English)

    2006-01-01

    Bulk Sm2Fe17Nx sintering magnet was fabricated by spark plasma sintering(SPS) technique. The effects of sintering pressure and sintering temperature on the magnetic properties of the Sm2Fe17Nx magnet were investigated. As a result, the density of the magnet is obviously improved with the increase of sintering pressure, but the coercivity drops since Sm2Fe17Nx has decomposed into SmN, α-Fe and N2. When sintering temperature was only above 200 ℃ under 1 GPa sintering pressure, the coercivity even begins to decrease, which indicates that high pressure promotes the decomposition of the Sm2Fe17Nx at lower temperature. The decomposition is also proved by the decrease of nitrogen and increase of α-Fe in the magnets.

  7. Fracture Toughness, Mechanical Property, And Chemical Characterization Of A Critical Modification To The NASA SLS Solid Booster Internal Material System

    Science.gov (United States)

    Pancoast, Justin; Garrett, William; Moe, Gulia

    2015-01-01

    A modified propellant-liner-insulation (PLI) bondline in the Space Launch System (SLS) solid rocket booster required characterization for flight certification. The chemical changes to the PLI bondline and the required additional processing have been correlated to mechanical responses of the materials across the bondline. Mechanical properties testing and analyses included fracture toughness, tensile, and shear tests. Chemical properties testing and analyses included Fourier transform infrared (FTIR) spectroscopy, cross-link density, high-performance liquid chromatography (HPLC), gas chromatography (GC), gel permeation chromatography (GPC), and wave dispersion X-ray fluorescence (WDXRF). The testing identified the presence of the expected new materials and found the functional bondline performance of the new PLI system was not significantly changed from the old system.

  8. Reduced Order Modeling of SLS Liquid Hydrogen Pre-Valve Flow Guide to Enable Rapid Transient Analysis

    Science.gov (United States)

    Brown, Andrew M.; Mulder, Andrew

    2017-01-01

    NASA is developing a new launch vehicle, called the Space Launch System (SLS), which is intended on taking humans out of low earth orbit to destinations including the moon, asteroids, and Mars. The propulsion system for the core stage of this vehicle includes four RS-25 Liquid Hydrogen/Oxygen rocket engines. These engines are upgraded versions of the Space Shuttle Main Engines (SSME); the upgrades include higher power levels and affordability enhancements. As with any new vehicle, the Main Propulsion System (MPS), which include the feedlines and ancillary hardware connecting the engines to the fuel and oxidizer tanks, had to be redesigned (figure 1 - export clearance in progress), as the previous MPS for the SSME's was inherently part of the Space Shuttle System, which had a completely different overall configuration.

  9. Reheating of zinc-titanate sintered specimens

    Directory of Open Access Journals (Sweden)

    Labus N.

    2015-01-01

    Full Text Available The scope of this work was observing dimensional and heat transfer changes in ZnTiO3 samples during heating in nitrogen and air atmosphere. Interactions of bulk specimens with gaseous surrounding induce microstructure changes during heating. Sintered ZnTiO3 nanopowder samples were submitted to subsequent heating. Dilatation curves and thermogravimetric with simultaneous differential thermal analysis TGA/DTA curves were recorded. Reheating was performed in air and nitrogen atmospheres. Reheated samples obtained at different characteristic temperatures in air were analyzed by X-ray diffraction (XRD. Microstructures obtained by scanning electron microscopy (SEM of reheated sintered samples are presented and compared. Reheating in a different atmosphere induced different microstructures. The goal was indicating possible causes leading to the microstructure changes. [Projekat Ministarstva nauke Republike Srbije, br. OI172057 i br. III45014

  10. Efficient Radiation Shielding Through Direct Metal Laser Sintering Project

    Data.gov (United States)

    National Aeronautics and Space Administration — Functional and parametric degradation of microcircuits due to total ionizing dose (TID) often pose serious obstacles to deployment of critical state-of-the-art...

  11. CT-based quality control of Laser Sintering of Polymers

    Directory of Open Access Journals (Sweden)

    Michele Pavan

    2016-11-01

    In this work a test artifact containing cylindrical elements with diameters in the range typically used in lightweight cellular structures is used to investigate the influence of features' size and printing orientation on the porosity and shape deviation of each feature. In order to assess the reproducibility of the process, several replicas of the test object are produced in polyamide-12 (PA12 using the same LS process conditions. An X-ray Computed Tomography (CT-based quality control approach, which uses both image processing of CT-slices and porosity analysis (porosity content, pores count and pores volume distributions is used to gather the information.

  12. Examination of material manufactured by direct metal laser sintering (DMLS

    Directory of Open Access Journals (Sweden)

    J. Dobránsky

    2015-07-01

    Full Text Available This article is concerned with assessing microstructural properties of metal component manufactured by additive DMLS technology. Two series of samples were assessed. The first one was manufactured without heat treatment. Samples in the second series were treated with heat in order to assess increase in hardness and influence on modification of microstructure. Subsequently, values of hardness were measured by Vickers Hardness Test and modification of microstructure was observed by optical microscope. Evaluations were carried out in three planes in order to assess the differences in layering of material during its processing. Differences in values of hardness and microstructural components were discovered by examination of changes in three planes.

  13. Sinterable Ceramic Powders from Laser-Heated Gases.

    Science.gov (United States)

    1988-02-01

    34Biaxial Flexure Tests for Ceramics," Am. Cerm . Soo. Bull., 59 (12), 1193-97 (1980). 6. S.C. Danforth and M.H. Richman, "Strength and Fracture Toughness...9. D. Cubicciotti and K.H. Lau, "Kinetics of Oxidation of Hot-Pressed Silicon Nitride Containing Magnesia," J. Am. Cerm . Soo., 61 (11-12), U 512-17

  14. Microwave sintered nanocomposite electrodes for solid oxide fuel cells.

    Science.gov (United States)

    Raza, Rizwan; Zhu, Bin

    2011-06-01

    Microwave sintering is a very interesting subject, which provides an alternative method to overcome problems faced with conventional sintering. This process is very efficient and only requires a few minutes. In this paper, nanocomposite electrodes (Cu0.15Ni0.85-GDC) were sintered at 700 degrees C for 10 mins in a single mode 2.45 GHz microwave oven by the solid state reaction method. The composition influence and the sintering methods on the as-obtained powder were characterized by XRD, SEM and TEM. It was observed that excellent sintering took place. Excellent fuel cell performance was achieved with microwave sintering compared tosamples sintered using conventional sintering. Electrochemical analysis was carried out using AC Impedance technique. This paper reports a new approach to develop a microwave sintered based nanocomposite material, which is more efficient on time and energy. This method can gain significant economical benefits compared to conventional sintered materials for applications in low temperature solid oxide fuel cells (LTSOFC).

  15. Sintering Behavior, Microstructure, and Mechanical Properties: A Comparison among Pressureless Sintered Ultra-Refractory Carbides

    Directory of Open Access Journals (Sweden)

    Laura Silvestroni

    2010-01-01

    Full Text Available Nearly fully dense carbides of zirconium, hafnium, and tantalum were obtained by pressureless sintering at 1950°C with the addition of 5–20 vol% of MoSi2. Increasing the amount of sintering aid, the final density increased too, thanks to the formation of small amounts of liquid phase constituted by M-Mo-Si-O-C, where M is either Zr, Hf, or Ta. The matrices of the composites obtained with the standard procedure showed faceted squared grains; when an ultrasonication step was introduced in the powder treatment, the grains were more rounded and no exaggerated grains growth occurred. Other secondary phases observed in the microstructure were SiC and mixed silicides of the transition metals. Among the three carbides prepared by pressurless sintering, TaC-based composites had the highest mechanical properties at room temperature (strength 590 MPa, Young's modulus 480 GPa, toughness 3.8 MPa·m1/2. HfC-based materials showed the highest sinterability (in terms of final density versus amount of sintering aid and the highest high-temperature strength (300 MPa at 1500  °C.

  16. Microwave sintering versus conventional sintering of NiCuZn ferrites. Part I: Densification evolution

    Science.gov (United States)

    Zhu, Jianhua; Ouyang, Chenxin; Xiao, Shumin; Gao, Yongyi

    2016-06-01

    This work reports the recent study on the microwave sintering (MS) versus conventional sintering (CS) of NiCuZn ferrites, with particular interests in the densification evolution. NiCuZn ferrite powders were synthesized through the solid state reaction route. Densification behaviors of ferrite samples under the two types of thermal sources were monitored in real-time. Meanwhile, the influences of additives (1 wt% BSZ glass or 1 wt% Bi2O3) on the densifications were also investigated. Both constant heating rate (CHR) and master sintering curve (MSC) models were used to evaluate the sintering activation energy (Q). Results demonstrated that the microwave-enhanced diffusion mainly occurs at the intermediate sintering stage. The Q-value estimated by MSC method agreed well with that from CHR method. With the influence of microwave electromagnetic field, the activation energy of NiCuZn ferrites was decreased by roughly 100-150 kJ/mol. In addition, doping a small amount of additives could improve densification degree and reduce the minimal energy to activate diffusion mechanisms.

  17. Spark plasma sintering and spark plasma joining of refractory ceramics

    Science.gov (United States)

    Hoefer, Jeffrey Andrew

    Consolidation of refractory ceramics such as boron carbide (B4C) and silicon carbide (SiC) by conventional sintering techniques (pressure-less sintering, hot pressing, hot isostatic pressing etc.) can prove challenging due to the high temperatures required for sintering. Typically sintering additives are used in order to decrease sintering temperature, but at the sacrifice of purity. Typically B4C requires sintering temperatures above 2000°C without the use of additives, while SiC is generally considered not sinterable without additives, and requires temperatures above 2000°C even with additives. Spark Plasma Sintering (SPS) has emerged as a technology that can reduce the sintering temperature considerably compared to more conventional techniques. The simultaneous application of pressure, heat, and current can reduce sintering temperatures without the use of sintering aids to 1600°C and 2000°C for boron carbide and silicon carbide respectively. One shortcoming of SPS, however, is the difficulty in producing complex shapes. Therefore, for carbide materials such as B4C and SiC, which are difficult to machine, the ability to produce complex shapes is worthy of investigation. One means of creating complex shapes is by joining simple shapes. Joining of monolithic ceramics, in particular SiC, has been achieved, however in all cases an intermediate joining material is used (Ti foil, Silica Powder etc.). Joining of materials using SPS, or as it is called, Spark Plasma Joining, can eliminate the need for an intermediate joining material, producing a high purity and high strength joint. This study investigates SPS of 3 different B4C Powders, as well as SPS joining of simple shape monolithic SiC. Sintering parameters such as temperature, pressure, time, and heating rate are all considered. Influence of sintering parameters on density, grain size, mechanical strength, and joint quality is investigated in detail.

  18. The dimensional accuracy of the sintered billets

    Directory of Open Access Journals (Sweden)

    Чингиз Ариф оглы Алиев

    2016-01-01

    Full Text Available The article presents the results of assessing the impact of the behaviour stability of the components included in the compositions and process parameters of their production, on the dimensional accuracy of workpieces. It was found that by increasing the amount of oxide in the composition is greater compaction of the sintered billet in the process of heat treatment. This also increases the density of all components of the composition

  19. Plasma Synthesis and Sintering of Advanced Ceramics

    Science.gov (United States)

    1990-09-15

    glow discharge, corona discharge, RF or microwave discharge, etc.) and the electron concentration in the plasma are important. The efficiency of... corona discharge, and the low pressure capacitively or inductively coupled RF discharge. It is probable that a low pressure microwave discharge would also...Rhodes, "Agglomerate and Particle Size Effects on Sintering Yttria- Stabilized Zirconia ", J. Am. Ceram. Soc., 64 [1] 19-22 (1981). 4. T. S. Yeh and M

  20. Sintering of titanium alloy by powder metallurgy

    Energy Technology Data Exchange (ETDEWEB)

    Cosme, C.R.M. [Universidade de Brasilia (UnB), DF (Brazil); Henriques, V.A.R.; Cairo, C.A.A.; Taddei, E.B. [Centro Tecnico Aeroespacial (CTA), Sao Jose dos Campos, SP (Brazil)

    2009-07-01

    Full text: Titanium alloys are suitable for biomaterial applications, considering its biocompatibility and low elastic modulus compared to steel. Bone resorption in this case can be reduced by load sharing between the implant and natural bone.Starting powders were obtained by hydride method, carried out under positive hydrogen pressure at 500 deg C for titanium and 800 deg C for Nb, Zr and Ta powders. After reaching the nominal temperature, the material was held for 3h, with subsequent cooling to room temperature and milling of the friable hydride. Samples were produce by mixing of initial metallic powders followed by and cold isostatic pressing. Subsequent densification by sintering was performed at temperature range between 900 and 1700 deg C. Characterization was carried out with scanning electron microscopy, X-ray diffractometry and microhardness measurements. Microstructural examinations revealed higher amount of &⧣946;-phase for higher sintering temperature and dissolution of Ta and NB particles. In vitro tests revealed low cytotoxicity of sintered samples. (author)

  1. WWC Review of the Report "Same-Language-Subtitling (SLS): Using Subtitled Music Video for Reading Growth". What Works Clearinghouse Single Study Review

    Science.gov (United States)

    What Works Clearinghouse, 2013

    2013-01-01

    This randomized controlled trial examined the impacts of "Same-Language-Subtitling" ("SLS"), a karaoke-style subtitling intervention, on the reading comprehension skills of secondary school students in Kaneohe, Hawaii. Researchers randomly assigned 198 secondary school students with learning disabilities (ages 14 to 19) to…

  2. Effect of hexacosanol on the characteristics of novel sustained-release allopurinol solid lipospheres (SLS): factorial design application and product evaluation.

    Science.gov (United States)

    El-Gibaly, I; Abdel-Ghaffar, S K

    2005-04-27

    This investigation involved the evaluation of the effect of hexacosanol (HC, ceryl alcohol), a new hydrophobic wax modifier (WM) in comparison with conventional modifiers, on the development of sustained-release allopurinol (AP) solid lipospheres (SLS) intended for use in a suspension formulation and other oral dosage forms. Various beeswax (BW)/WM blends (composition ratio 1:1) were thus used to prepare SLS by a modified oil-in-water emulsion meltable disperse-phase (MDP) encapsulation method without using organic solvents and the influence of these blends on the drug encapsulation efficiency (EE), size distribution and the time for 50% of the drug to be released (t50%) was investigated. Results indicated that incorporation of HC in wall matrix of SLS provided the means to enhance the EE of AP and to modulate the rate of drug release into dissolution media (simulated gastric fluid (S.G.F.: pH 1.2) and simulated intestinal fluid (S.I.F.: pH 7.4). The effects of the process variables; HC concentration, dispersant (pluronic F-68: PF-68) concentration and drug:wax ratio were also studied on the properties of AP-loaded SLS by a 2(3) factorial design. The EE values were in the range of 80.8-92.67%. The only significant parameter affecting (P<0.01) the size and size distribution of the SLS formulations was the amount of the PF-68, whereas the factor with the biggest influence (P<0.05) on the drug EE was the initial loading of AP (in terms of the drug:wax ratio). The amount of HC blended with wax and the initial drug loading significantly (P<0.01) affected the t50% values of all of the formulations. The release of AP was more extended (t50% values (S.I.F.; pH 7.4)=9.91-25.36 h, depending on the drug:wax ratio) and surface morphology of SLS was improved with higher HC content (15%, w/w) formulations. The release patterns fitted the Baker-Lonsdale dissolution kinetics for spherical matrices. A significant decrease of plasma uric acid levels (P<0.05) and hepatic impairment

  3. Basic characteristics of Australian iron ore concentrate and its effects on sinter properties during the high-limonite sintering process

    Science.gov (United States)

    Liu, Dong-hui; Liu, Hao; Zhang, Jian-liang; Liu, Zheng-jian; Xue, Xun; Wang, Guang-wei; Kang, Qing-feng

    2017-09-01

    The basic characteristics of Australian iron ore concentrate (Ore-A) and its effects on sinter properties during a high-limonite sintering process were studied using micro-sinter and sinter pot methods. The results show that the Ore-A exhibits good granulation properties, strong liquid flow capability, high bonding phase strength and crystal strength, but poor assimilability. With increasing Ore-A ratio, the tumbler index and the reduction index (RI) of the sinter first increase and then decrease, whereas the softening interval (Δ T) and the softening start temperature ( T 10%) of the sinter exhibit the opposite behavior; the reduction degradation index (RDI+3.15) of the sinter increases linearly, but the sinter yield exhibits no obvious effects. With increasing Ore-A ratio, the distribution and crystallization of the minerals are improved, the main bonding phase first changes from silico-ferrite of calcium and aluminum (SFCA) to kirschsteinite, silicate, and SFCA and then transforms to 2CaO·SiO2 and SFCA. Given the utilization of Ore-A and the improvement of the sinter properties, the Ore-A ratio in the high-limonite sintering process is suggested to be controlled at approximately 6wt%.

  4. Endophyte-assisted promotion of biomass production and metal-uptake of energy crop sweet sorghum by plant-growth-promoting endophyte Bacillus sp. SLS18.

    Science.gov (United States)

    Luo, Shenglian; Xu, Taoying; Chen, Liang; Chen, Jueliang; Rao, Chan; Xiao, Xiao; Wan, Yong; Zeng, Guangming; Long, Fei; Liu, Chengbin; Liu, Yutang

    2012-02-01

    The effects of Bacillus sp. SLS18, a plant-growth-promoting endophyte, on the biomass production and Mn/Cd uptake of sweet sorghum (Sorghum bicolor L.), Phytolacca acinosa Roxb., and Solanum nigrum L. were investigated. SLS18 displayed multiple heavy metals and antibiotics resistances. The strain also exhibited the capacity of producing indole-3-acetic acid, siderophores, and 1-aminocyclopropane-1-carboxylic acid deaminase. In pot experiments, SLS18 could not only infect plants effectively but also significantly increase the biomass of the three tested plants in the presence of Mn/Cd. The promoting effect order of SLS18 on the biomass of the tested plants was sweet sorghum > P. acinosa > S. nigrum L. In the presence of Mn (2,000 mg kg(-1)) and Cd (50 mg kg(-1)) in vermiculite, the total Mn/Cd uptakes in the aerial parts of sweet sorghum, P. acinosa, and S. nigrum L. were increased by 65.2%/40.0%, 55.2%/31.1%, and 18.6%/25.6%, respectively, compared to the uninoculated controls. This demonstrates that the symbiont of SLS18 and sweet sorghum has the potential of improving sweet sorghum biomass production and its total metal uptake on heavy metal-polluted marginal land. It offers the potential that heavy metal-polluted marginal land could be utilized in planting sweet sorghum as biofuel feedstock for ethanol production, which not only gives a promising phytoremediation strategy but also eases the competition for limited fertile farmland between energy crops and food crops.

  5. Endophyte-assisted promotion of biomass production and metal-uptake of energy crop sweet sorghum by plant-growth-promoting endophyte Bacillus sp. SLS18

    Energy Technology Data Exchange (ETDEWEB)

    Luo, Shenglian; Xu, Taoying; Chen, Liang [Hunan Univ., Changsha (China). College of Environmental Science and Engineering] [and others

    2012-02-15

    The effects of Bacillus sp. SLS18, a plant-growth-promoting endophyte, on the biomass production and Mn/Cd uptake of sweet sorghum (Sorghum bicolor L.), Phytolacca acinosa Roxb., and Solanum nigrum L. were investigated. SLS18 displayed multiple heavy metals and antibiotics resistances. The strain also exhibited the capacity of producing indole-3-acetic acid, siderophores, and 1-aminocyclopropane-1-carboxylic acid deaminase. In pot experiments, SLS18 could not only infect plants effectively but also significantly increase the biomass of the three tested plants in the presence of Mn/Cd. The promoting effect order of SLS18 on the biomass of the tested plants was sweet sorghum > P. acinosa > S. nigrum L. In the presence of Mn (2,000 mg kg{sup -1}) and Cd (50 mg kg{sup -1}) in vermiculite, the total Mn/Cd uptakes in the aerial parts of sweet sorghum, P. acinosa, and S. nigrum L. were increased by 65.2%/40.0%, 55.2%/31.1%, and 18.6%/25.6%, respectively, compared to the uninoculated controls. This demonstrates that the symbiont of SLS18 and sweet sorghum has the potential of improving sweet sorghum biomass production and its total metal uptake on heavy metal-polluted marginal land. It offers the potential that heavy metal-polluted marginal land could be utilized in planting sweet sorghum as biofuel feedstock for ethanol production, which not only gives a promising phytoremediation strategy but also eases the competition for limited fertile farmland between energy crops and food crops. (orig.)

  6. Sintering of Multilayered Porous Structures: Part I-Constitutive Models

    DEFF Research Database (Denmark)

    Olevsky, Eugene; Tadesse Molla, Tesfaye; Frandsen, Henrik Lund;

    2013-01-01

    of all input parameters necessary for modeling sintering of bilayers using experimental techniques similar to optical dilatometry applied to each individual layer and to a symmetric trilayered porous structure based on the two-layer materials utilized in the bilayered system. Examples of sintering......Theoretical analyses of shrinkage and distortion kinetics during sintering of bilayered porous structures are carried out. The developed modeling framework is based on the continuum theory of sintering; it enables the direct assessment of the cofiring process outcomes and of the impact of process...... controlling parameters. The derived “master sintering curve”-type solutions are capable of describing and optimizing the generic sintering shrinkage and distortion kinetics for various material systems. The approach utilizes the material-specific parameters, which define the relative kinetics of layer...

  7. Sintering of transparent Nd:YAG ceramics in oxygen atmosphere

    Institute of Scientific and Technical Information of China (English)

    HUANG Yihua; JIANG Dongliang; ZHANG Jingxian; LIN Qingling; HUANG Zhengren

    2013-01-01

    Yttrium aluminum garnet (YAG) transparent ceramics were fabricated by sintering at oxygen atmosphere.Tetraethyl orthosilicate (TEOS) was added as the sintering additive to control the grain growth and densification.Pores were eliminated clearly at temperature lower than 1700 ℃,while grain size was around 3 μm.The in-line transmittance was 80% at 1064 nm when samples vere sintered at 1710 ℃.The effect of TEOS was studied in oxygen atmosphere sintering for Nd:YAG transparent ceramics.At higher temperature like 1710 ℃,the grain growth mechanism was solute drag,while at 1630 and 1550 ℃ the grain growth was controlled by liquid phase sintering mechanism.And 0.5 wt.% TEOS was the best adding content for Nd:YAG sintered in oxygen atmosphere.

  8. Make or Buy: An Analysis of the Impacts of 3D Printing Operations, 3D Laser Scanning Technology, and Collaborative Product Lifecycle Management on Ship Maintenance and Modernization Cost Savings

    Science.gov (United States)

    2015-03-21

    deposition . Beam deposition is predominantly used for metal powders . It is similar to the SLS technique in that it uses laser as a focused heat source to...some of them use a high-power laser beam to melt a very fine metal powder in order to form a thin layer, while some others use UV light to...based systems. • Beam Deposition : The beam deposition (BD) process is referred to as laser engineered net shaping (LENS), laser metal

  9. Characteristics of products generated by selective sintering and stereolithography rapid prototyping processes

    Science.gov (United States)

    Cariapa, Vikram

    1993-01-01

    The trend in the modern global economy towards free market policies has motivated companies to use rapid prototyping technologies to not only reduce product development cycle time but also to maintain their competitive edge. A rapid prototyping technology is one which combines computer aided design with computer controlled tracking of focussed high energy source (eg. lasers, heat) on modern ceramic powders, metallic powders, plastics or photosensitive liquid resins in order to produce prototypes or models. At present, except for the process of shape melting, most rapid prototyping processes generate products that are only dimensionally similar to those of the desired end product. There is an urgent need, therefore, to enhance the understanding of the characteristics of these processes in order to realize their potential for production. Currently, the commercial market is dominated by four rapid prototyping processes, namely selective laser sintering, stereolithography, fused deposition modelling and laminated object manufacturing. This phase of the research has focussed on the selective laser sintering and stereolithography rapid prototyping processes. A theoretical model for these processes is under development. Different rapid prototyping sites supplied test specimens (based on ASTM 638-84, Type I) that have been measured and tested to provide a data base on surface finish, dimensional variation and ultimate tensile strength. Further plans call for developing and verifying the theoretical models by carefully designed experiments. This will be a joint effort between NASA and other prototyping centers to generate a larger database, thus encouraging more widespread usage by product designers.

  10. Roll-to-Roll Inkjet Printing and Photonic Sintering of Electrodes for ITO Free Polymer Solar Cell Modules and Facile Product Integration

    DEFF Research Database (Denmark)

    Angmo, Dechan; Larsen-Olsen, Thue Trofod; Jørgensen, Mikkel

    2013-01-01

    Small polymer solar cell modules that are manufactured without indium-tin-oxide using only roll-to-roll printing and coating techniques under ambient conditions enable facile integration into a simple demonstrator (for example a laser pointer). Semitransparent front electrode grid structures...... prepared by roll-to-roll inkjet printing in conjunction with photonic sintering enabled preparation of complete modules on flexible substrates and subsequent integration of the modules into a laser pointer demonstrator....

  11. Microwave sintering of nano size powder β-TCP bioceramics

    Directory of Open Access Journals (Sweden)

    Mirhadi B.

    2014-01-01

    Full Text Available A nano sized beta tricalcium phosphate (β-TCP powder was conventional sintered (CS and microwave sintered (MW, in order to obtain dense β-TCP ceramics. In this work the effect of microwave sintering conditions on the microstructure, phase composition and mechanical properties of materials based on tricalcium phosphate (TCP was investigated by SEM (scanning electron microscopyand XRD(X-ray diffraction and then compared with conventional sintered samples. Nano-size β-TCP powders with average grain size of 80 nm were prepared by the wet chemical precipitation method with calcium nitrate and diammonium hydrogen phosphate as calcium and phosphorus precursors, respectively. The precipitation process employed was also found to be suitable for the production of submicrometre β-TCP powder in situ. The β-TCP samples microwave (MW sintered for 15 min at 1100°C, with average grain size of 3μm, showed better densification, higher density and certainly higher hardness than samples conventionally sintered for 2 h at the same temperature. By comparing sintered and MW sintered β-TCP samples, it was concluded that MW sintered β-TCP samples have superior mechanical properties.

  12. Microwave Sintering of Silver Nanoink for Radio Frequency Applications.

    Science.gov (United States)

    Kim, Kwang-Seok; Park, Bum-Geun; Jung, Kwang-Ho; Kim, Jong-Woong; Jeong, Myung Yung; Jung, Seung-Boo

    2015-03-01

    Microwave sintering is a promising method for low-temperature processes, as it provides advantages such as uniform, fast, and volumetric heating. In this study, we investigated the electrical characteristics of inkjet-printed silver (Ag) circuits sintered by microwaves. The microstructural evolutions of inkjet-printed Ag circuits sintered at various temperatures for different durations were observed with a field emission scanning electron microscope. The electrical properties of the inkjet-printed Ag circuits were analysed by electrical resistivity measurements and radio frequency properties including scattering-parameters in the frequency range of 20 MHz to 20 GHz. The experimental results show that the signal losses of the Ag circuits sintered by microwave heating were lower than those sintered by conventional heating as microwave heating led to granular films which were nearly fully sintered without pores on the surfaces. When the inkjet-printed Ag circuits were sintered by microwaves at 300 °C for 4 min, their electrical resistivity was 5.1 µΩ cm, which is 3.2 times larger than that of bulk Ag. Furthermore, microwave sintering at 150 °C for 4 min achieved much lower signal losses (1.1 dB at 20 GHz) than conventional sintering under the same conditions.

  13. Sintering of Lead-Free Piezoelectric Sodium Potassium Niobate Ceramics

    Directory of Open Access Journals (Sweden)

    Barbara Malič

    2015-12-01

    Full Text Available The potassium sodium niobate, K0.5Na0.5NbO3, solid solution (KNN is considered as one of the most promising, environment-friendly, lead-free candidates to replace highly efficient, lead-based piezoelectrics. Since the first reports of KNN, it has been recognized that obtaining phase-pure materials with a high density and a uniform, fine-grained microstructure is a major challenge. For this reason the present paper reviews the different methods for consolidating KNN ceramics. The difficulties involved in the solid-state synthesis of KNN powder, i.e., obtaining phase purity, the stoichiometry of the perovskite phase, and the chemical homogeneity, are discussed. The solid-state sintering of stoichiometric KNN is characterized by poor densification and an extremely narrow sintering-temperature range, which is close to the solidus temperature. A study of the initial sintering stage revealed that coarsening of the microstructure without densification contributes to a reduction of the driving force for sintering. The influences of the (K + Na/Nb molar ratio, the presence of a liquid phase, chemical modifications (doping, complex solid solutions and different atmospheres (i.e., defect chemistry on the sintering are discussed. Special sintering techniques, such as pressure-assisted sintering and spark-plasma sintering, can be effective methods for enhancing the density of KNN ceramics. The sintering behavior of KNN is compared to that of a representative piezoelectric lead zirconate titanate (PZT.

  14. Properties, structure and machnining capabilities sintered corundum abrasives

    Directory of Open Access Journals (Sweden)

    Cz.J. Niżankowski

    2010-07-01

    Full Text Available The diversity of sintered corundum abrasives used in both bonded and in the embankment of abrasive tools currently poses substantialproblems for their choice of technology to specific tasks. Therefore performed a comparative study of ownership structures and capacitiesof elected representatives machnining sintered corundum abrasives of different generations, and this is normal sintered alumina,submicrocrystalline alumina sintered and nanocrystalline alumina sintered. Were studied some properties of a set of abrasive particles,physicochemical properties and structural and mechanical and technological properties. The studies used the method of microscopicmeasurement to determine the shape of abrasive particles, the pycnometer to determine the density of abrasive, a spectrometer todetermine the chemical composition of the magnetic analyzer for determining the magnetic fraction, scanning electron microscope toanalysis of abrasive grains and a special position to designate the machining capacity abrasive grains. The results showed a significantincrease in machining capacity sintered corundum abrasives with increasing degree of fragmentation of the crystallites sintered corundum abrasives and distinctive bands in the emerging microchip. The originality of the development provides a comparative summary ofproperties of sintered corundum abrasives of different generations and functions obtained by the author making the change in value indexof machininhcapacity grit from cutting speeds for different generations of sintered corundum.

  15. Flash light sintering of nickel nanoparticles for printed electronics

    Energy Technology Data Exchange (ETDEWEB)

    Park, Sung-Hyeon [School of Mechanical Engineering, Hanyang University, 17 Haengdang-dong, Seongdong-gu, Seoul 133-791 (Korea, Republic of); Kim, Hak-Sung, E-mail: kima@hanyang.ac.kr [School of Mechanical Engineering, Hanyang University, 17 Haengdang-dong, Seongdong-gu, Seoul 133-791 (Korea, Republic of); Institute of Nano Science and Technology, Hanyang University, Seoul 133-79 (Korea, Republic of)

    2014-01-01

    In this paper, a sintering process for nickel nanoparticles using flash light irradiation was investigated for multilayer ceramic capacitors, magnetic devices and printed electronics. The existence of a small amount of 10 nm size nanoparticles in the ink significantly improved the flash light absorption and induced the melting and sintering of the nanoparticles. Due to this phenomenon, uniform diameter nickel nanoparticles (50 nm) could not be sintered, while the nickel nanoparticles with varying diameters (5–500 nm) were sintered by flash light irradiation. In order to acquire high electrical conductivity in the sintered nickel nanoparticles, several flash light sintering parameters such as light energy and pulsed light patterns were optimized. Also, the nickel nano-ink was optimized by changing the weight fractions of organic binder in the ink. - Highlights: • Nickel nanoparticle was sintered by flash light irradiation technique. • The existence of 10 nm size nanoparticles improved the flash light absorption. • The melting temperature of the 10 nm size nanoparticles is significantly decreased. • The only nickel nanoparticles with varying diameters (5–500 nm) were sintered. • Several sintering parameters were optimized for conductivity of nickel nanoparticle.

  16. Interpretation of Frenkel’s theory of sintering considering evolution of activated pores: III. Determination of equilibrium sintering time

    Directory of Open Access Journals (Sweden)

    Yu C.L.

    2015-01-01

    Full Text Available In this article, the Frenkel’s theory of liquid-phase sintering was interpreted regarding pores as the activated volume. The mathematical model established by Nikolić et al. was used to infer the equilibrium sintering time at varied sintering temperatures during the isothermal sintering of codierite glass by Giess et al. Through the calculation, the equilibrium time at 800ºC, 820ºC, 840ºC and 860ºC is inferred to be 7014.42mins, 1569.65mins, 368.92mins and 114.61mins, respectively. The equilibrium time decreases as the temperature increases. And the theoretical value is in good accordance with the experimental results. Thus, the model established by Nikolić et al. can be applied successfully to predict the equilibrium sintering time of the cordierite glass at varied temperatures during isothermal sintering.

  17. Effect of sintering aids on boron carbide sintering; Efeito de aditivos na sinterizacao de carbeto de boro

    Energy Technology Data Exchange (ETDEWEB)

    Melo, Francisco Cristovao Lourenco de; Silva, Cosme Roberto Moreira da [Centro Tecnico Aeroespacial, Sao Jose dos Campos, SP (Brazil). Inst. de Atividades Espaciais; Bressiani, Jose Carlos [Instituto de Pesquisas Energeticas e Nucleares (IPEN), Sao Paulo, SP (Brazil)

    1995-12-31

    The special physical characteristics of boron carbide (B{sub 4} C) allow its use in a wide range of application in engineering design. Despite of this, the densification during sintering step became the main drawback of the development of ceramics components. The present work deals with the role of sintering aids on the densification of boron carbide ceramics produced through pressureless and hot-pressing sintering. The applied sintering aids were, C+B{sub 2} O{sub 3}+ Al{sub 2} O{sub 3}, Ni and/or Ti. Dilatometry was used to assist hot-pressing and, C+B{sub 2} O{sub 3} + Al{sub 2} O{sub 3} were the sintering aids. In the both cases the sintering temperature was lowered to 2200 K and 2073 K, pressureless and hot pressing respectively. The results of hardness of about 35 GPa and densification of 99% theoretical density for hot-pressed material show the effectiveness of these sintering aids. So far as the obtained data from this work is concerned we may believe that is possible to produce boron carbide ceramics components with both high density and hardness with lower cost by lowering sintering temperatures, that is, 200 K for pressureless sintering and 350 K for hot-pressing. (author) 13 refs., 1 fig., 5 tabs.

  18. The effect of sintering pressure on the microstructure and properties of a nanocrystalline magnesium alloy in spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Ka Ram; Kim, Hye Sung; Kwon, Soon Hong; Hwang, Dae Youn [Pusan National University, Miryang (Korea, Republic of)

    2014-11-15

    Many studies have shown that particle boundaries in spark plasma sintering (SPS) can be easily removed by using a combination of sintering temperature and pressure. We already reported that a degassing treatment prior to sintering by SPS was a critical step to remove particle-particle boundaries effectively and to obtain a magnesium alloy having high strength and high ductility. In this study, the microstructural evolution and the mechanical properties of nanocrystalline Mg-6%Al alloys were investigated to determine the effect of sintering pressure combined with an appropriate degassing treatment.

  19. Unburned carbon behavior in sintered coal fly-ash bulk material by spark plasma sintering

    Energy Technology Data Exchange (ETDEWEB)

    Hasezaki, K.; Nakashita, A.; Kaneko, G.Y.; Kakuda, H. [Shimane University, Shimane (Japan). Dept. of Material Science

    2007-12-15

    Coal fly-ash bulk materials were prepared by spark plasma sintering (SPS). The as-received coal fly ash produced by Misumi Power Station (The Chugoku Flectric Power Co., Inc.), had an average particle size of 19 {mu}m and contained about 2% carbon from unburned coal. The sintering temperature was 1000{sup o}C for 10 min. The mass density of the sintered compact was 2.4 x 10{sup 3} kg/m{sup 3}. After three-point flexural testing of the compact, the average flexural strength and Young's modulus were 25.6 MPa and 23.0 GPa, respectively. From the flexural strength, the Weibull modulus was found to be m = 6.13, indicating that the compact was a typical ceramics. Fractographic examination indicated that in all specimens the fracture origin was located on the bottom surface and was not an intrinsic flaw. Vickers indentation test showed that the fracture toughness was 0.61 MPa.m{sup 0.5} and the calculated critical flaw size, c{sub 0}, was 0.18 mm. This c{sub 0} value was larger than that of the voids and unburned carbon on the fracture surface. It is noteworthy that the mechanical strength of the sintered compact was not affected by the voids and unburned carbon.

  20. Spray freeze granulation of submicron alumina and its sintering behavior via spark plasma sintering

    Directory of Open Access Journals (Sweden)

    Liu Wei

    2015-01-01

    Full Text Available Spray freeze granulation is an improved method based on spray granulation, solving many limitations of spray granulation. In this work, spray freeze granulation of submicron alumina is performed to explore the possibility of industrial-scale production of dense alumina via spark plasma sintering. Powder pretreatment such as sedimentation and the selection of granules with the appropriate size are employed for the maximum use of the high qualified as-prepared granules and granule sliding, which would provide a guidance for the industrial-scale production. Debound granules were densified via SPS and the corresponding sintering behaviors such as the recorded shrinkage and shrinkage rate were discussed. The comparison of sintering behaviors between granulated and as-received powder are conducted to identify the role of spray freeze granulation in sinterability for dense alumina. The Vickers hardness (Hv and the fracture toughness (KIC of the freeze granulated body are higher than the corresponding properties of the as-received body due to the more homogenous microstructure with little agglomeration in the particle packing after freeze granulation.

  1. Microwave Combustion and Sintering Without Isostatic Pressure

    Energy Technology Data Exchange (ETDEWEB)

    Ebadian, M.A.; Monroe, N.D.H.

    1998-10-20

    This investigation involves a study of the influence of key processing parameters on the heating of materials using microwave energy. Selective and localized heating characteristics of microwaves will be utilized in the sintering of ceramics without hydrostatic pressure. In addition, combustion synthesis will be studied for the production of powders, carbides, and nitrides by combining two or more solids or a solid and a gas to form new materials. The insight gained from the interaction of microwaves with various materials will be utilized in the mobilization and subsequent redeposition of uranium.

  2. Sintering of nickel steam reforming catalysts

    DEFF Research Database (Denmark)

    Sehested, Jens; Larsen, Niels Wessel; Falsig, Hanne;

    2014-01-01

    . In this paper, particle migration and coalescence in nickel steam reforming catalysts is studied. Density functional theory calculations indicate that Ni-OH dominate nickel transport at nickel surfaces in the presence of steam and hydrogen as Ni-OH has the lowest combined energies of formation and diffusion...... compared to other potential nickel transport species. The relation between experimental catalyst sintering data and the effective mass diffusion constant for Ni-OH is established by numerical modelling of the particle migration and coalescence process. Using this relation, the effective mass diffusion...

  3. Mixed ligand complexes of essential metal ions with L-glutamine and succinic acid in SLS-water mixtures

    Directory of Open Access Journals (Sweden)

    Bindu Hima Gandham

    2012-01-01

    Full Text Available Speciation of mixed ligand complexes of Co(II, Ni(II and Cu(II with L-glutamine and succinic acid was studied in varying amounts (0.0-2.5% w/v of sodium lauryl sulphate in aqueous solutions maintaining an ionic strength of 0.16 mol L-1 (NaCl at 303.0 K. Titrations were carried out in the presence of different relative concentrations (M : L : X = 1 : 2 : 2, 1 : 4 : 2, 1 : 2 : 4 of metal (M to L-glutamine (L to succinic acid (X with sodium hydroxide. Stability constants of ternary complexes were refined with MINIQUAD75. The best-fit chemical models were selected based on statistical parameters and residual analysis. The species detected were ML2X, MLX, MLXH and MLXH2 for Co(II, Ni(II and Cu(II. Extra stability of ternary complexes compared to their binary complexes was believed to be due to electrostatic interactions of the side chains of ligands, charge neutralization, chelate effect, stacking interactions and hydrogen bonding. The species distribution with pH at different compositions of SLS and plausible equilibria for the formation of species were also presented.

  4. Fabrication of lanthanum-doped thorium dioxide by high-energy ball milling and spark plasma sintering

    Science.gov (United States)

    Scott, Spencer M.; Yao, Tiankai; Lu, Fengyuan; Xin, Guoqing; Zhu, Weiguang; Lian, Jie

    2017-03-01

    High-energy ball milling was used to synthesize Th1-xLaxO2-0.5x (x = 0.09, 0.23) solid solutions, as well as improve the sinterability of ThO2 powders. Dense La-doped ThO2 pellets with theoretical density above 94% were consolidated by spark plasma sintering at temperatures above 1400 °C for 20 min, and the densification behavior and the non-equilibrium effects on phase and structure were investigated. A lattice contraction of the SPS-densified pellets occurred with increasing ball milling duration, and a secondary phase with increased La-content was observed in La-doped pellets. A dependence on the La-content and sintering duration for the onset of localized phase segregation has been proposed. The effects of high-energy ball milling, La-content, and phase formation on the thermal diffusivity were also studied for La-doped ThO2 pellets by laser flash measurement. Increasing La-content and high energy ball milling time decreases thermal diffusivity; while the sintering peak temperature and holding time beyond 1600 °C dramatically altered the temperature dependence of the thermal diffusivity beyond 600 °C.

  5. Monitoring Sintering Burn-Through Point Using Infrared Thermography

    Directory of Open Access Journals (Sweden)

    Francisco G. Bulnes

    2013-08-01

    Full Text Available Sintering is a complex industrial process that applies heat to fine particles of iron ore and other materials to produce sinter, a solidified porous material used in blast furnaces. The sintering process needs to be carefully adjusted, so that the combustion zone reaches the bottom of the material just before the discharge end. This is known as the burnthrough point. Many different parameters need to be finely tuned, including the speed and the quantities of the materials mixed. However, in order to achieve good results, sintering control requires precise feedback to adjust these parameters. This work presents a sensor to monitor the sintering burn-through point based on infrared thermography. The proposed procedure is based on the acquisition of infrared images at the end of the sintering process. At this position, infrared images contain the cross-section temperatures of the mixture. The objective of this work is to process this information to extract relevant features about the sintering process. The proposed procedure is based on four steps: key frame detection, region of interest detection, segmentation and feature extraction. The results indicate that the proposed procedure is very robust and reliable, providing features that can be used effectively to control the sintering process.

  6. Monitoring Sintering Burn-Through Point Using Infrared Thermography

    Science.gov (United States)

    Usamentiaga, Rubén; Molleda, Julio; Garcia, Daniel F.; Bulnes, Francisco G.

    2013-01-01

    Sintering is a complex industrial process that applies heat to fine particles of iron ore and other materials to produce sinter, a solidified porous material used in blast furnaces. The sintering process needs to be carefully adjusted, so that the combustion zone reaches the bottom of the material just before the discharge end. This is known as the burn-through point. Many different parameters need to be finely tuned, including the speed and the quantities of the materials mixed. However, in order to achieve good results, sintering control requires precise feedback to adjust these parameters. This work presents a sensor to monitor the sintering burn-through point based on infrared thermography. The proposed procedure is based on the acquisition of infrared images at the end of the sintering process. At this position, infrared images contain the cross-section temperatures of the mixture. The objective of this work is to process this information to extract relevant features about the sintering process. The proposed procedure is based on four steps: key frame detection, region of interest detection, segmentation and feature extraction. The results indicate that the proposed procedure is very robust and reliable, providing features that can be used effectively to control the sintering process. PMID:23939585

  7. Sintering Properties and Optimal Blending Schemes of Iron Ores

    Institute of Scientific and Technical Information of China (English)

    Dauter0liveira; WUSheng—li; DAIYu—ming; XUJian; CHEN Hong

    2012-01-01

    In order to obtain good sintering performance, it is important to understand sintering properties of iron ores. Sintering properties including chemical composition, granulation and high-temperature behaviors of ores from China, Brazil and Australia. Furthermore, several indices were defined to evaluate sintering properties of iron ores. The results show that: for chemical composition, Brazilian ores present high TFe, low SiOz, and low Alz03 con- tent. For granulation, particle diameter ratio of Brazilian ores are high; particle intermediate fraction of Chinese con- centrates are low; and average particle size and clay type index of Australian ores are high. For high-temperature properties, ores from China, Brazil and Australia present different characteristics. Ores from different origins should be mixed together to obtain good high-temperature properties. According to the analysis of each ore's sintering prop- erties, an ore blending scheme (Chinese concentrates 20 ~-1- Brazilian ores 400//oo -k Australian ores 40 ~) was sugges- ted. Moreover, sinter pot test using blending mix was performed, and the results indicated that the ore blending scheme led to good sintering performance and sinter quality.

  8. The sintering behavior of close-packed spheres

    DEFF Research Database (Denmark)

    Bjørk, Rasmus; Tikare, V.; Frandsen, Henrik Lund

    2012-01-01

    The sintering behavior of close-packed spheres is investigated using a numerical model. The investigated systems are the body-centered cubic (bcc), face-centered cubic (fcc) and hexagonal close-packed spheres (hcp). The sintering behavior is found to be ideal, with no grain growth until full dens...

  9. Field assisted hot pressing of sintering Inconel 718 MIM samples

    Science.gov (United States)

    Dugauguez, Olivier; Torralba, Jose Manuel; Barriere, Thierry; Gelin, Jean-Claude

    2016-10-01

    In this investigation on samples obtained by Metal Injection Molding (MIM), the conventional way of sintering in a furnace will be compared to Field Assisted Hot pressing (FAHP) sintering. The difficulty of this method is to be able to control the shrinkage of the sample and so its shape. It has yet not been investigated with a super alloy powder and so, the effects of a high sintering rate. By accelerating the sintering kinetics, the thermal behavior may be modified. Hence, the behavior of the Inconel 718 sintered by FAHP has been investigated. The sintered samples were all injected from a feedstock composed of a fine particle Inconel powder and a binder principally composed of Cellulose Acetate Butyrate CAB and Poly-Ethylene Glycol PEG. The effects of the two methods on the microstructure and the mechanical properties are then compared. There was no difference in distribution of pores between the conventional sintering and the FAHP sintering but a finer grain size showed better hardness.

  10. Sintering as a process of transport of activated volume

    Directory of Open Access Journals (Sweden)

    Nikolić Nataša S.

    2002-01-01

    Full Text Available Starting with the fact that sintering is the consequence of the process of transport of activated volume, it has been shown how the kinetics of the sintering process can be defined. The activated volume was in principle defined as a parameter which describes a system’s deffectivity on an atomic level.

  11. Phase transformations during sintering of mechanically alloyed TiPt

    CSIR Research Space (South Africa)

    Nxumalo, S

    2010-10-01

    Full Text Available A TiPt alloy was produced by mechanically alloying the desired quantities of titanium and platinum. The resultant TiPt alloy powder was cold pressed to produce green bodies. Several sintering conditions were used to sinter this alloy...

  12. Monitoring sintering burn-through point using infrared thermography.

    Science.gov (United States)

    Usamentiaga, Rubén; Molleda, Julio; Garcia, Daniel F; Bulnes, Francisco G

    2013-08-09

    Sintering is a complex industrial process that applies heat to fine particles of iron ore and other materials to produce sinter, a solidified porous material used in blast furnaces. The sintering process needs to be carefully adjusted, so that the combustion zone reaches the bottom of the material just before the discharge end. This is known as the burn-through point. Many different parameters need to be finely tuned, including the speed and the quantities of the materials mixed. However, in order to achieve good results, sintering control requires precise feedback to adjust these parameters. This work presents a sensor to monitor the sintering burn-through point based on infrared thermography. The proposed procedure is based on the acquisition of infrared images at the end of the sintering process. At this position, infrared images contain the cross-section temperatures of the mixture. The objective of this work is to process this information to extract relevant features about the sintering process. The proposed procedure is based on four steps: key frame detection, region of interest detection, segmentation and feature extraction. The results indicate that the proposed procedure is very robust and reliable, providing features that can be used effectively to control the sintering process.

  13. Corrosion behaviour of sintered duplex stainless steels

    Energy Technology Data Exchange (ETDEWEB)

    Utrilla, M. Victoria; Urena, Alejandro; Otero, Enrique; Munez, Claudio Jose [Escuela Superior de Ciencias Experimentales y Tecnologia, Universidad Rey Juan Carlos, C/ Tulipan s/n, 28933 Mostoles, Madrid (Spain)

    2004-07-01

    Duplex austenite-ferrite stainless steels were prepared by mixing austenitic (316L) and ferritic (434L) atomized powders. Although different 316L/434L ratios were prepared, present work centred its study on 50% ferrite - 50% austenite sintered steel. The powders were mixed and pressed at 700 MPa and sintered at 1250 deg. C for 30 min in vacuum. The cooling rate was 5 deg. C/min. Solution treatment was carried out to homogenize the microstructure at 1100 deg. C during 20 min. A microstructural study of the material in solution was performed, evaluating the microstructure, proportion and shape of porosity, and ferrite percentage. This last was measured by two methods, quantitative metallography and Fischer ferrito-metry. The materials were heat treated in the range of 700 to 1000 deg. C, for 10, 30 and 60 min and water quenched, to study the microstructural changes and the influence on the intergranular corrosion resistance. The method used to evaluate the sensitization to the intergranular corrosion was the electrochemical potentio-kinetic reactivation procedure (EPR). The test solution was 0.5 M H{sub 2}SO{sub 4} + 0,01 M KSCN at 30 deg. C. The criterion used to evaluate the sensitization was the ratio between the maximum reactivation density (Ir) and the maximum activation density (Ia). The results of the electrochemical tests were discussed in relation with the microstructures observed at the different heat treatments. (authors)

  14. Synthesis and sintering of ceramic nanocomposites with high mixed conductivity

    Directory of Open Access Journals (Sweden)

    Zyryanov V.V.

    2005-01-01

    Full Text Available Metastable solid solutions of complex oxides with fluorite and perovskite structures are obtained by mechanosynthesis. Dense ceramics on the base of these metastable phases was obtained by thermal sintering of nanopowders due to kinetic stabilization. Different degrees of a chemical interaction (interdiffusion are observed during sintering of "perovskite+fluorite" and "perovskite+perovskite" composites. It is shown, that optimization of the composition, mixing conditions of individual phases and their sintering, preparation of ceramic composites with mixed conductivity for use in catalytic membrane reactors is possible. Unusual behavior of complex perovskites and fluorites is discovered during sintering, enabling determination of an optimum sintering temperature and time for which a qualitative explanation is given. It is established that rearrangement of fine crystalline particles as a whole plays a key role in shrinkage.

  15. The Emergence of Quantitative Sintering Theory from 1945 to 1955

    Science.gov (United States)

    German, Randall M.

    2017-04-01

    Particles flow and pack under stress, allowing shaping of the particles into target engineering geometries. Subsequently, in a process termed sintering, the particles are heated to induce bonding that results in a strong solid. Although first practiced 26,000 years ago, sintering was largely unexplained until recent times. Sintering science moved from an empirical and largely qualitative notion into a quantitative theory over a relatively short time period following World War II. That conceptual transition took place just as commercial applications for sintered materials underwent significant growth. This article highlights the key changes in sintering concepts that occurred in the 1945-1955 time period. This time span starts with the first quantitative neck growth model from Frenkel and ends with the quantitative shrinkage model from Kingery and Berg that includes several transport mechanisms.

  16. Microstructure evolution during pressureless sintering of bulk oxide ceramics

    Directory of Open Access Journals (Sweden)

    Karel Maca

    2009-06-01

    Full Text Available The author’s experience concerning the infl uence of the choice of different pressureless heating schedules on the fi nal microstructure of oxide ceramic materials is summarized in the paper. Alumina, ceria, strontium titanate, as well as tetragonal (3 mol% Y2O3 and cubic (8 mol% Y2O3 zirconia were cold isostatically pressed or injection moulded and pressureless sintered with different heating schedules – namely with Constant-Rate of Heating with different dwell temperatures (CRH, with Rate-Controlled Sintering (RCS and with Two-Step Sintering (TSS. It was examined whether some of these three sintering schedules, with the same fi nal density achieved, can lead to a decrease of the grain size of sintered ceramics. The results showed that only TSS (and only for selected materials brought significant decrease of the grain size.

  17. Sintered silver joints via controlled topography of electronic packaging subcomponents

    Science.gov (United States)

    Wereszczak, Andrew A.

    2014-09-02

    Disclosed are sintered silver bonded electronic package subcomponents and methods for making the same. Embodiments of the sintered silver bonded EPSs include topography modification of one or more metal surfaces of semiconductor devices bonded together by the sintered silver joint. The sintered silver bonded EPSs include a first semiconductor device having a first metal surface, the first metal surface having a modified topography that has been chemically etched, grit blasted, uniaxial ground and/or grid sliced connected to a second semiconductor device which may also include a first metal surface with a modified topography, a silver plating layer on the first metal surface of the first semiconductor device and a silver plating layer on the first metal surface of the second semiconductor device and a sintered silver joint between the silver plating layers of the first and second semiconductor devices which bonds the first semiconductor device to the second semiconductor device.

  18. A Combined Statistical-Microstructural Model for Simulation of Sintering

    Energy Technology Data Exchange (ETDEWEB)

    BRAGINSKY,MICHAEL V.; DEHOFF,ROBERT T.; OLEVSKY,EUGENE A.; TIKARE,VEENA

    1999-10-22

    Sintering theory has been developed either as the application of complex diffusion mechanisms to a simple geometry or as the deformation and shrinkage of a continuum body. They present a model that can treat in detail both the evolution of microstructure and the sintering mechanisms, on the mesoscale, so that constitutive equations with detail microstructural information can be generated. The model is capable of simulating vacancy diffusion by grain boundary diffusion, annihilation of vacancies at grain boundaries resulting in densification, and coarsening of the microstructural features. In this paper, they review the stereological theory of sintering and its application to microstructural evolution and the diffusion mechanism, which lead to sintering. They then demonstrate how these stereological concepts and diffusion mechanisms were incorporated into a kinetic Monte Carlo model to simulate sintering. Finally, they discuss the limitations of this model.

  19. Powder metallurgy: Solid and liquid phase sintering of copper

    Science.gov (United States)

    Sheldon, Rex; Weiser, Martin W.

    1993-01-01

    Basic powder metallurgy (P/M) principles and techniques are presented in this laboratory experiment. A copper based system is used since it is relatively easy to work with and is commercially important. In addition to standard solid state sintering, small quantities of low melting metals such as tin, zinc, lead, and aluminum can be added to demonstrate liquid phase sintering and alloy formation. The Taguchi Method of experimental design was used to study the effect of particle size, pressing force, sintering temperature, and sintering time. These parameters can be easily changed to incorporate liquid phase sintering effects and some guidelines for such substitutions are presented. The experiment is typically carried out over a period of three weeks.

  20. The Emergence of Quantitative Sintering Theory from 1945 to 1955

    Science.gov (United States)

    German, Randall M.

    2017-01-01

    Particles flow and pack under stress, allowing shaping of the particles into target engineering geometries. Subsequently, in a process termed sintering, the particles are heated to induce bonding that results in a strong solid. Although first practiced 26,000 years ago, sintering was largely unexplained until recent times. Sintering science moved from an empirical and largely qualitative notion into a quantitative theory over a relatively short time period following World War II. That conceptual transition took place just as commercial applications for sintered materials underwent significant growth. This article highlights the key changes in sintering concepts that occurred in the 1945-1955 time period. This time span starts with the first quantitative neck growth model from Frenkel and ends with the quantitative shrinkage model from Kingery and Berg that includes several transport mechanisms.

  1. Intense pulsed light sintering of copper nanoink for printed electronics

    Science.gov (United States)

    Kim, Hak-Sung; Dhage, Sanjay R.; Shim, Dong-Eun; Hahn, H. Thomas

    2009-12-01

    An intense pulsed light (IPL) from a xenon flash lamp was used to sinter copper nanoink printed on low-temperature polymer substrates at room temperature in ambient condition. The IPL can sinter the copper nanoink without damaging the polymer substrates in extremely short time (2 ms). The microstructure of the sintered copper film was investigated using X-ray powder diffraction (XRD), optical microscopy, scanning electron microscopy (SEM), X-ray micro tomography, and atomic force microscopy (AFM). The sintered copper film has a grainy structure with neck-like junctions. The resulting resistivity was 5 μΩ cm of electrical resistivity which is only 3 times as high as that of bulk copper. The IPL sintering technique allows copper nanoparticles to be used in inkjet printing on low-temperature substrates such as polymers in ambient conditions.

  2. Sintering unalloyed titanium in DC electrical abnormal glow discharge

    Directory of Open Access Journals (Sweden)

    Allan Seeber

    2010-03-01

    Full Text Available Powder metallurgy is widely used in the manufacture of components that have complex geometry. The good dimensional control, reduction in manufacturing steps and operating costs which has favored the use of this technique for manufacturing of titanium alloys components. However, the high affinity of this material with oxygen hinders strongly the sintering process. For this, the sintering associated with plasma technology can be considered an alternative technique for the processing of this material. The strict control of sintering atmosphere performed at low pressures and the reactive species present in the plasma environment can help to improve the sintering of this material. The results presented in this paper show a good correlation between the parameters used for the compaction of the samples and the microstructure develop during the plasma sintering of samples. The microstructure of the plasma assisted samples is also affected by the particular configuration used in the plasma reactor.

  3. Ash chemistry and sintering, verification of the mechanisms

    Energy Technology Data Exchange (ETDEWEB)

    Hupa, M.; Skrifvars, B.J.; Backman, R.; Lauren, T.; Uusikartano, T.; Malm, H.; Stenstroem, P.; Vesterkvist, M. [Aabo Akademi, Turku (Finland). Combustion Chemistry Research Group

    1997-10-01

    In this project four sintering mechanisms have been studied, i.e., partial melting with a viscous liquid, partial melting with a non-viscous liquid, chemical reaction sintering and solid state sintering. The work has aimed at improving the understanding of ash sintering mechanisms and quantifying their role in combustion and gasification. The work has been oriented in particular on the understanding of biomass ash behavior. The work has not directly focused on any specific technical application. However, results can also be applied on other fuels such as brown coal, petroleum coke, black liquor and different types of wastes (PDF, RDF, MSW). During 1996 the work has focused on identifying bed agglomeration mechanisms and analysing bed agglomerates in both full scale and lab scale FB reactors, as well as comparing how well the compression strength based sintering test can predict bed agglomeration in an FB furnace. (orig.)

  4. Intense pulsed light sintering of copper nanoink for printed electronics

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Hak-Sung; Dhage, Sanjay R.; Shim, Dong-Eun [University of California, Mechanical and Aerospace Engineering Department, Los Angeles, CA (United States); Hahn, H.T. [University of California, Mechanical and Aerospace Engineering Department, Los Angeles, CA (United States); University of California, Material Science and Engineering Department, California NanoSystems Institute, Los Angeles, CA (United States)

    2009-12-15

    An intense pulsed light (IPL) from a xenon flash lamp was used to sinter copper nanoink printed on low-temperature polymer substrates at room temperature in ambient condition. The IPL can sinter the copper nanoink without damaging the polymer substrates in extremely short time (2 ms). The microstructure of the sintered copper film was investigated using X-ray powder diffraction (XRD), optical microscopy, scanning electron microscopy (SEM), X-ray micro tomography, and atomic force microscopy (AFM). The sintered copper film has a grainy structure with neck-like junctions. The resulting resistivity was 5{mu}{omega} cm of electrical resistivity which is only 3 times as high as that of bulk copper. The IPL sintering technique allows copper nanoparticles to be used in inkjet printing on low-temperature substrates such as polymers in ambient conditions. (orig.)

  5. The response of trypanosomes and other eukaryotes to ER stress and the spliced leader RNA silencing (SLS) pathway in Trypanosoma brucei.

    Science.gov (United States)

    Michaeli, Shulamit

    2015-01-01

    The unfolded protein response (UPR) is induced when the quality control machinery of the cell is overloaded with unfolded proteins or when one of the functions of the endoplasmic reticulum (ER) is perturbed. Here, I describe UPR in yeast and mammals, and compare it to what we know about pathogenic fungi and the parasitic protozoans from the order kinetoplastida, focusing on the novel pathway the spliced leader silencing (SLS) in Trypanosoma brucei. Trypanosomes lack conventional transcription regulation, and thus, lack most of the UPR machinery present in other eukaryotes. Trypanosome genes are transcribed in polycistronic units that are processed by trans-splicing and polyadenylation. In trans-splicing, which is essential for processing of each mRNA, an exon known as the spliced leader (SL) is added to all mRNAs from a small RNA, the SL RNA. Under severe ER stress, T. brucei elicits the SLS pathway. In SLS, the transcription of the SL RNA gene is extinguished, and the entire transcription complex dissociates from the SL RNA promoter. Induction of SLS is mediated by an ER-associated kinase (PK3) that migrates to the nucleus, where it phosphorylates the TATA-binding protein (TRF4), leading shut-off of SL RNA transcription. As a result, trans-splicing is inhibited and the parasites activate a programmed cell death (PCD) pathway. Despite the ability to sense the ER stress, the different eukaryotes, especially unicellular parasites and pathogenic fungi, developed a variety of unique and different ways to sense and adjust to this stress in a manner different from their host.

  6. Higher d.c. resistivity of Li–Zn–Cd ferrites prepared by microwave sintering compared with conventional sintering

    Indian Academy of Sciences (India)

    Mamata Maisnam; Sumitra Phanjoubam

    2014-10-01

    Cd2+-substituted Li–Zn ferrites having the general formula Li$^{+}_{0.4–x/2}$Zn$^{2+}_{0.2}$Cd$^{2+}_{x}$Fe$^{3+}_{2.4–x/2}$O$^{2-}_{4}$ where x = 0.02, 0.03 and 0.04 have been prepared by both microwave sintering and conventional sintering. In the former case, sintering was done at 1050 °C for 25 min, whereas in the latter case sintering was done at 1050 °C for 6 h. The various structural properties, microstructures and d.c. resistivity of the samples prepared by the two techniques were compared. The study showed higher d.c. resistivity and higher activation energies in the samples prepared by microwave sintering. The mechanisms pertaining to the results are discussed.

  7. Synthesis of functionally graded materials via electrophoretic deposition and sintering

    Science.gov (United States)

    Wang, Xuan

    In this research, both the experiments and the modeling aspects of the net-shape fabrication of Functionally Graded Materials (FGM) by Electrophoretic Deposition (EPD) and consecutive sintering have been investigated. In order to obtain FGMs with desired final shape and properties, the issues regarding the shape evolution during sintering, the optimization of initial properties and composition profiles, and the fabrication of green components by EPD have been analyzed. In order to fabricate FGMs by the proposed technological sequence (EPD with the following sintering), the initial shape has to be optimized prior to sintering. In this research, the formulations to simulate sintering of an FGM were developed based on the continuum theory of sintering. A finite element sintering-modeling subroutine has been created and linked to the commercial finite element package ABAQUS. The shape changes of FGM disks during sintering were simulated. In order to obtain the desired final shape after sintering, an inverse modeling methodology was developed to optimize the initial shape. In order to fabricate the optimized initial shape of a green FGM specimen determined by the inverse continuum modeling of sintering, EPD of a number of FGMs was investigated. The FGM green specimens made of Al2O 3 and ZrO2 with the initial shape predicted by the inverse modeling, were deposited using self-designed equipments. The acetone-based suspension with n-butylamine as a particle-charging additive was used. The comparison of the shape between the sintered and the green FGM indicated that the developed experimental-theoretical methodology provided a reliable solution for near net shaping of complex 3-D FGM components. Other applications of EPD, such as in electronic packaging materials and zeolites, were also investigated. In order to fabricate functionally graded materials based on aligned porous structures, unidirectional freezing followed by freeze-drying and sintering has been investigated

  8. In-situ grown silica sinters in Icelandic geothermal areas.

    Science.gov (United States)

    Tobler, Dominique J; Stefánsson, Andri; Benning, Liane G

    2008-12-01

    Field in-situ sinter growth studies have been carried out in five geochemically very different Icelandic geothermal areas with the aim to quantify the effects of water chemistry, (e.g. silica content (250 to 695 p.p.m. SiO(2)), salinity (meteoric to seawater), pH (7.5 to 10)), temperature (42-96 degrees C) and microbial abundance (prevalence, density) on the growth rates, textures and structures of sinters forming within and around geothermal waters. At each location, sinter growth was monitored over time periods between 30 min and 25 months using glass slides that acted as precipitation substrates from which sinter growth rates were derived. In geothermal areas like Svartsengi and Reykjanes, subaqueous sinters developed rapidly with growth rates of 10 and 304 kg year(-1 )m(-2), respectively, and this was attributed primarily to the near neutral pH, high salinity and medium to high silica content within these geothermal waters. The porous and homogeneous precipitates that formed at these sites were dominated by aggregates of amorphous silica and they contained few if any microorganisms. At Hveragerdi and Geysir, the geothermal waters were characterized by slightly alkaline pH, low salinity and moderate silica contents, resulting in substantially lower rates of sinter growth (0.2-1.4 kg year(-1 )m(-2)). At these sites sinter formation was restricted to the vicinity of the air-water interface (AWI) where evaporation and condensation processes predominated, with sinter textures being governed by the formation of dense and heterogeneous crusts with well-defined spicules and silica terraces. In contrast, the subaqueous sinters at these sites were characterized by extensive biofilms, which, with time, became fully silicified and thus well preserved within the sinter edifices. Finally, at Krafla, the geothermal waters exhibited high sinter growth rates (19.5 kg year(-1 )m(-2)) despite being considerably undersaturated with respect to amorphous silica. However, the bulk of

  9. Synthesis and Sintering of Mg2Si Thermoelectric Generator by Spark Plasma Sintering

    Institute of Scientific and Technical Information of China (English)

    YANG Meijun; ZHANG Lianmeng; SHEN Qiang

    2008-01-01

    Raw Mg,Si powder were used to fabricate Mg2Si bulk thermoelectric generator by spark plasma sintering (SPS).The optimum parameters to synthesize pure Mg2Si powder were found to be 823 K,0 MPa,10 min with excessive content of 10wt% Mg from the stoichiometric Mg2Si.Mg2Si bulk was synthesized and densified simultaneously at low temperature (823 K) and high pressure (higher than 100 MPa) from the raw powder,but Mg,Si could not react completely,and the sample was not very dense with some microcracks on the surface.Then,Mg,Si powder reacted at 823 K,0 MPa,10 min in SPS chamber to form Mg2Si green compact,again sintered by SPS at 1023 K,20 MPa,5 min.The fabricated sample only contained MgESi phase with fully relative density.

  10. Plasma sintering of ferritic steel reinforced with niobium carbide prepared by high energy milling; Sinterizacao a plasma de aco ferritico reforcado com carbeto de niobio preparado por moagem de alta energia

    Energy Technology Data Exchange (ETDEWEB)

    Silva Junior, J.F. da; Almeida, E.O.; Gomes, U.U.; Alves Junior, C.; Messias, A.P. [Universidade Federal do Rio Grande do Norte (UFRN), Natal (Brazil). Lab. de Materiais Ceramicos e Metais Especiais; Universidade Federal do Rio Grande do Norte (UFRN), Natal (Brazil). Lab. de Processamento de Materiais por Plasma

    2010-07-01

    Plasma is an ionized gas where ions are accelerated from anode to cathode surface, where the sample is placed. There are a lot of collisions on cathode surface by ions heating and sintering the sample. High energy milling (HEM) is often used to produce composite particles to be used on powder metallurgy. These particles can exhibit fine particles and high phase dispersion. This present work aim to study ferritic steels reinforced with 3%NbC prepared by HEM and sintered on plasma furnace. Ferritic steel and NbC powders were milled during 5 hours and characterized by SEM, XRD and laser scattering. Then, these composite powders were compacted in a cylindrical steel die and then sintered in a plasma furnace. Vickers microhardness tests and SEM and XRD analysis were performed on sintered samples. (author)

  11. FEM Optimisation of Spark Plasma Sintering Furnace

    CERN Document Server

    Kellari, Demetrios Vasili

    2013-01-01

    Coupled electro-thermal FEM analysis has been carried out on a sintering furnace used to produce new materials for LHC collimators. The analysis showed there exist margins for improvement of the current process and equipment through minor changes. To optimise the design of the furnace several design changes have been proposed including: optimization of material selection using copper cooling plates, control of convection in cooling plates by lowering the water flow rate, modifying the electrode shape using unsymmetrical electrodes and upgrading the thermal shielding to make use of multilayer graphite shields. The results show that we have a significant improvement in temperature gradient on the plate, from 453 to 258 °C and a reduction in power requirement from 62 to 44 kW.

  12. Research on sintering process of YSZ electrolyte

    Institute of Scientific and Technical Information of China (English)

    HAN Minfang; TANG Xiuling; PENG Suping

    2006-01-01

    Yttria stabilized zirconia (YSZ) has widely been used as electrolyte in solid oxide fuel cell (SOFC).The microstructure of YSZ related to the fabrication process was discussed in the paper.With YSZ nano-powders about 40-100 nm as raw material, the YSZ adobe was manufactured by tape calendering process.The named three-step sintering process was performed at 1000 ℃ for 2 h, then raised the temperature with normal rate and as soon as up to 1400 ℃, the furnace was controlled at 1250-1300 ℃ for 10-20 h.The high dense YSZs with the relative density of 96%-99% were obtained; the grain size of YSZ could be reduced to 0.5-3 μm.The above result is benefited to co-fired in the electrode-supported SOFCs.

  13. Effect of YSZ sintering temperature on mixed potential sensor performance

    Energy Technology Data Exchange (ETDEWEB)

    Sekhar, Praveen K [Los Alamos National Laboratory; Brosha, Eric L [Los Alamos National Laboratory; Rangachary, Mukundan [Los Alamos National Laboratory; Garzon, Fernando H [Los Alamos National Laboratory; Nelson, Mark A [Los Alamos National Laboratory; Toracco, Dennis [Los Alamos National Laboratory

    2009-01-01

    In this article, the influence of Yttria-Stabilized Zirconia (YSZ) sintering temperature on a Pt/YSZ/La{sub 0.8}Sr{sub 0.2}CrO{sub 3} mixed potential sensor performance is reported. The sintering temperature of YSZ was varied from 1000 to 1200 C. Mercury porosity measurements were performed to estimate the porosity and tortuosity of the YSZ sample as a function of sintering temperature. Further, the surface area of YSZ was computed by the BET method. After YSZ characterization, the unbiased and biased sensor response was recorded. The 1000 C sintered YSZ sample was taken as the reference for comparison purposes. Experimental results indicated a 30% reduction in porosity for the 1200 C sintered YSZ sample, accounting for a 14-fold increase in the sensor response rise time. In addition, for the same sample, a 13-fold increase in sensitivity was observed upon exposure to propylene (100 ppm), associated with a 76% reduction in surface area. The slow response time of the sensor with YSZ sintered at higher temperatures has been attributed to higher tortuosity (delay in gas permeation to the three phase interface). Whereas, reduced heterogeneous catalysis induced by lower surface area accounts for the rise in sensitivity levels. The optimum YSZ sintering temperature was found to lie between 1100 and 1150 C.

  14. Microwave sintering of biogenic hydroxyapatite ceramics for reconstructive surgery

    Directory of Open Access Journals (Sweden)

    Hanna Tovstonoh

    2014-03-01

    Full Text Available Ceramics based on biogenic hydroxyapatite have been produced via a microwave sintering at 1000 °C for 5, 10, 15, 20 and 30 min. It was shown that all of the ceramics studied exhibit volumetric shrinkage (2.3–4.6 %, which increases with increasing sintering time at maximum temperature. It was established that the total porosity did not depend on sintering time at 1000 °C and was equal to 38–40 %. Moreover, in all of the materials an open porosity dominated. The ultimate compression strength was in the range 35–40 MPa.

  15. LOW TEMPERATURE SINTERING OF ALUMINA BIOCERAMIC UNDER NORMAL PRESSURE

    Institute of Scientific and Technical Information of China (English)

    2000-01-01

    Superfine alumina powder with high purity (mean particle size is less than 0. 35μm) were used as main starting material for sintering alumina ceramic. A multiple additive MgO-ZrO2 (Y2O3) was homogeneously added into the batch by the chemical coprecipitation method. Sintering of alumina bioceramic at low tempera ture (<1600C) was achieved resulting in a dense and high strength alumina ceramic with the bending strength up to 382 MPa and an improved fracture toughness. Mechanism that the multiple additives promote the sintering of alumina ceramic is discussed on the base of XRD and SEM analysis.

  16. Fracture in sintered Sm-Co permanent magnetic materials

    Institute of Scientific and Technical Information of China (English)

    LI; Anhua(李安华); DONG; Shengzhi(董生智); LI; Wei(李卫)

    2003-01-01

    The bending strength and fracture toughness of sintered Sm-Co permanent magnetic materials are measured. A scanning electron microscope equipped with an energy dispersive X-ray analysis system is employed to investigate the bending fractography. The fracture behavior and micromechanism are discussed. The fracture behavior of sintered Sm-Co permanent magnetic materials exhibits cleavage fracture. Some Sm-rich impurities are found in fracture plane, suggesting that the Sm-rich impurities help reduce the cleavage brittleness of sintered Sm-Co permanent magnetic materials. The possible methods for improving the strength and toughness are also proposed.

  17. Spark Plasma Sintering of Fuel Cermets for Nuclear Reactor Applications

    Energy Technology Data Exchange (ETDEWEB)

    Yang Zhong; Robert C. O' Brien; Steven D. Howe; Nathan D. Jerred; Kristopher Schwinn; Laura Sudderth; Joshua Hundley

    2011-11-01

    The feasibility of the fabrication of tungsten based nuclear fuel cermets via Spark Plasma Sintering (SPS) is investigated in this work. CeO2 is used to simulate fuel loadings of UO2 or Mixed-Oxide (MOX) fuels within tungsten-based cermets due to the similar properties of these materials. This study shows that after a short time sintering, greater than 90 % density can be achieved, which is suitable to possess good strength as well as the ability to contain fission products. The mechanical properties and the densities of the samples are also investigated as functions of the applied pressures during the sintering.

  18. Low temperature spark plasma sintering of YIG powders

    Energy Technology Data Exchange (ETDEWEB)

    Fernandez-Garcia, L. [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); Suarez, M., E-mail: m.suarez@cinn.e [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain); Fundacion ITMA, Parque Tecnologico de Asturias, 33428, Llanera (Spain); Menendez, J.L. [Department of Nanostructured Materials, Centro de Investigacion en Nanomateriales y Nanotecnologia (CINN). Principado de Asturias - Consejo superior de Investigaciones Cientificas (CSIC) - Universidad de Oviedo - UO, Parque Tecnologico de Asturias, 33428 Llanera, Asturias (Spain)

    2010-07-16

    A transition from a low to a high spin state in the magnetization saturation between 1000 and 1100 {sup o}C calcination temperature is observed in YIG powders prepared by oxides mixture. Spark plasma sintering of these powders between 900 and 950 {sup o}C leads to dense samples with minimal formation of YFeO{sub 3}, opening the way to co-sintering of YIG with metals or metallic alloys. The optical properties depend on the sintering stage: low (high) density samples show poor (bulk) optical absorption.

  19. TEM observation of sintered permanent magnetic strontium ferrite

    Institute of Scientific and Technical Information of China (English)

    YU Hongya; LIU Zhengyi; ZENG Dechang

    2006-01-01

    Sintered permanent magnetic strontium ferrites were studied using transmission electron microscopy to investigate the microstructure morphology and its correlation with the magnetic properties. The present study shows that the microstructure of sintered permanent magnetic strontium ferrites is an important parameter in determining their magnetic properties. The microstructure morphology in low-performance ferrite magnet is obviously different from high-performance one. Themagnetic properties of sintered permanent strontium ferrite depend strongly on the orientation degree of strong magnetic crystals. The presence of ferric oxidephase in ferrite magnet can deteriorate the magnetic properties. Moreover, proper quantities of crystal defects are beneficial to high coercive force due to the fixing of magnetic domain.

  20. Electrical discharge machining studies on reactive sintered FeAl

    Indian Academy of Sciences (India)

    A K Khanra; S Patra; M M Godkhindi

    2006-06-01

    Electrical discharge machining (EDM) studies on reactive sintered FeAl were carried out with different process parameters. The metal removal rate and tool removal rate were found to increase with the applied pulse on-time. The surface roughness of machined surface also changed with the applied pulse on-time. XRD analysis of machined surface of sintered FeAl showed the formation of Fe3C phase during the EDM process. The debris analysis was used to identify the material removal mechanism occurring during the EDM of sintered FeAl.