Sample records for kapok fiber manufactured

  1. Development Manufacturing Method of Highly Functional Kapok Fiber Absorbent Using Irradiation

    Chung, Byung Yeoup; Kim, Jae Sung; Nho, Young Chang; Kang, Phil Hyun; Baek, Myung Hwa


    The hydrophobic characteristic of kapok fibers was changed to hydrophilic property after NaClO2, treatments which is able to break all phenolic units especially lignin. After NaClO2 treatment, NaIO4, applied to kapok fibers for opening hexagonal polysaccharide structure, this step led to produce carbonyl groups(>C=O) on kapok fibers. In the final step, NaClO2, treatments were performed again to provide carboxyl groups(-COOH) on kapok fibers. In addition, kapok fibers after all chemical treatments were retained hollow structure which was observed by scanning electron microscopy(SEM). Kapok fibers which were obtained after chemical treatments would be a good heavy metal absorbent when these fibers applied less than in 10 mg/L standard solution. Moreover, these fibers were not detached heavy metals even added physical forces and used kapok fibers are able to reuse after detached heavy metals under pH 2-3. The degree of grafting increased as the irradiation dose increased, and are in the range 32% to 250% when the concentration of glycidyl methacrylate monomer was 50 vol. %. Based on this result, various functional groups are possible to be attached on kapok fibers used by radiation grafting technique.


    Hai-fan Xiang; Dong Wang; Hui-chao Liu; Ning Zhao; Jian Xu


    Sound absorption properties of natural kapok fibers have been investigated.Kapok fibrous assemblies with different bulk density,thickness,fiber length and orientation were manufactured,and their acoustical performances were evaluated by using an impedance tube instrument.Results show that the kapok fiber has excellent acoustical damping performance due to its natural hollow structure,and the sound absorption coefficients of kapok fibrous assemblies are significantly affected by the bulk density,thickness and arrangement of kapok fibers but less dependent on the fiber length.Compared with assemblies of commercial glass wool and degreasing cotton fibers,the kapok fiber assemblies with the same thickness but much smaller bulk density may have the similar sound absorption coefficients.Theoretical modelling of the acoustical damping performance of kapok fibers shows a good agreement with the experimental data.All the results demonstrate that kapok fiber is a promising light and environment-friendly sound absorption material.

  3. Research and application of kapok fiber as an absorbing material: A mini review

    Yian Zheng; Jintao Wang; Yongfeng Zhu; Aiqin Wang


    Kapok fiber corresponds to the seed hairs of the kapok tree (Ceiba pentandra),and is a typical cellulosic fiber with the features of thin cell wall,large lumen,low density and hydrophobicoleophilic properties.As a type of renewable natural plant fiber,kapok fiber is abundant,biocompatible and biodegradable,and its full exploration and potential application have received increasing attention in both academic and industrial fields.Based on the structure and properties of kapok fiber,this review provides a summary of recent research on kapok fiber including chemical and physical treatments,kapok fiber-based composite materials,and the application of kapok fiber as an absorbent material for oils,metal ions,dyes,and sound,with special attention to its use as an oil-absorbing material,one predominant application of kapok fiber in the coming future.

  4. Research and application of kapok fiber as an absorbing material: a mini review.

    Zheng, Yian; Wang, Jintao; Zhu, Yongfeng; Wang, Aiqin


    Kapok fiber corresponds to the seed hairs of the kapok tree (Ceiba pentandra), and is a typical cellulosic fiber with the features of thin cell wall, large lumen, low density and hydrophobic-oleophilic properties. As a type of renewable natural plant fiber, kapok fiber is abundant, biocompatible and biodegradable, and its full exploration and potential application have received increasing attention in both academic and industrial fields. Based on the structure and properties of kapok fiber, this review provides a summary of recent research on kapok fiber including chemical and physical treatments, kapok fiber-based composite materials, and the application of kapok fiber as an absorbent material for oils, metal ions, dyes, and sound, with special attention to its use as an oil-absorbing material, one predominant application of kapok fiber in the coming future.

  5. Adsorption and adhesiveness of kapok fiber to different oils.

    Dong, Ting; Xu, Guangbiao; Wang, Fumei


    Adsorption and adhesiveness of single kapok to various oils, such as diesel, vegetable oil, used motor oil and motor oil were quantitatively evaluated by size and adhesive energy distribution of adsorbed oil droplets on fiber via drop-on-fiber micro-sorption experiments based on Carroll's theory of droplet morphology. Meanwhile, another micro polyester fiber was investigated as comparison. It was found that kapok fibers exihibited low surface energy of 40.64 mN/m with highly hydrophobicity and oil wettability. It had high water contact angle up to 151°, adsorbing four oils with average droplet size varying from emulsified state(0.1-25 μm) to dispersed state (25-100 μm). The average adhesive energies of kapok to four oils were 3.78×10(-11)-9.40×10(-11) J, with the highest for vegetable oil. Compared with kapok, polyester fiber adsorbed a large number of smaller oil droplets with their average size within emulsified state for its large specific surface area contributed by micro-fine of the fiber, but showed bad adhesiveness to retain the adsorbed oils with average droplet adhesive energy among 1.49×10(-11)-2.27×10(-11)J due to its relative higher surface energy of 59.15 mN/m. It is more suitable to be used as filter for secondary fine filtration under low inflow rate.

  6. Crosslinking of Kapok Cellulose Fiber via Azide Alkyne Click Chemistry as a New Material for Filtering System: A Preliminary Study

    Nur Syazwani Abd Rahman


    Full Text Available A new class of green material has been elaborated by grafting the modified kapok fiber, by the means of azidated kapok fiber followed by “click-chemistry” reaction with the terminal alkyne crosslinker. The modified and synthesized product was characterized using Fourier transform infrared spectroscopy (FT-IR, and Scanning electron microscopy (SEM. The study also was undertaken to investigate the effect on the absorption of methylene blue from aqueous solution onto the click fiber prepared. The findings showed that the click kapok absorbed more compared to the untreated kapok. Based on the result, the reaction of click chemistry influenced the properties of the filter made from kapok fiber.

  7. Investigation of acetylated kapok fibers on the sorption of oil in water

    Jintao Wang; Yian Zheng; Aiqin Wang


    Kapok fibers have been acetylated for oil spill cleanup in the aqueous environment.The structures of raw and acetylated kapok fiber were characterized using Fourier transform infrared (FT-IR) spectroscopy and scanning electron microscopy (SEM).Without severe damage to the lumen structures,the kapok fibers were successfully acetylated and the resulting fibers exhibited a better oil sorption capacity than raw fibers for diesel and soybean oil.Compared with high viscosity soybean oil,low viscosity diesel shows a better affinity to the surface of acetylated fibers.Sorption kinetics is fitted well by the pseudo second-order model,and the equilibrium data can be described by the Freundlich isotherm model.The results implied that acetylated kapok fiber can be used as the substitute for non-biodegradable oil sorption materials.

  8. Study of oil sorption behavior of filled and structured fiber assemblies made from polypropylene, kapok and milkweed fibers.

    Rengasamy, R S; Das, Dipayan; Karan, C Praba


    This article reports on oil sorption behavior of fiber assemblies made up of single natural and synthetic fibers as well as blend of natural and synthetic fibers when tested with high density oil and diesel oil. A series of filled fiber assemblies were prepared from 100% polypropylene, kapok, and milkweed fibers and another series of bonded structured fiber assemblies were prepared from a 70/30 blend of kapok and polypropylene fibers and a 70/30 blend of milkweed and polypropylene fibers. It was observed that the porosity of the fiber assemblies played a very important role in determining its oil sorption capacity. The polypropylene fiber assembly exhibited the highest sorption capacity (g/g) followed by the kapok and milkweed fiber assemblies at porosity milkweed fibers have intra fiber porosities of 0.81 and 0.83, respectively. All the fiber assemblies showed higher oil sorption capacity with the high density oil as compared to the diesel oil. As the kapok and milkweed fiber have low cellulose content, hence their slow degradation is an advantage in fresh and marine water applications. The good sorption capacity of kapok and milkweed fiber assemblies along with their bio-degradable nature offer great scope for structuring them into fiber assemblies with large porosity and uniform pores to have efficient oil sorbents.

  9. The Surface Adsorption Characteristics of Kapok Fiber%木棉纤维表面吸附特性

    孙向玲; 徐广标; 王府梅


    利用OCA15EC光学接触角测量仪测试了不同特性液体(如色拉油、废油、机油)在木棉纤维上的静态接触角和动态接触角,研究表明:木棉纤维是一种优良的疏水亲油性纤维,对水的静态接触角为135.89°,对各种油液的静态接触角均小于60°,水在木棉纤维表面能够形成完整的液滴接触角并不随时间变化,而不同油液在木棉纤维表面瞬间铺展,尽管因油液不同铺展速度略有差异,但总体规律类似.木棉纤维对各种液体的吸附特性主要取决于纤维表面蜡质和木棉纤维的大中腔结构,同时也与测试液体特性密切相关.%The static and dynamic contact angle of kapok fibers with different kinds of liquids such as vegetable oil, used oil and engine oil is investigated using OCA15EC contact angle measuring device. It is found that, kapok fiber is an excellent oleophylic and hydrophobic fiber with the contact angle of kapok fiber to water is 139. 55°, but it is less than 60°to various kinds of oil. The contact angle of kapok to water is the constant with the time flies. All the oil liquids on the kapok fibers have the quick spread rates, and the spread curves are similar though the spread rates varied with the viscosity and surface tension of the liquids. The static and dynamic contact angles are determined by the fiber morphological structure, chemical composition, surface free energy of kapok fiber, also related with the characteristics of different liquids.

  10. 木棉纤维保暖絮片的探究%Investigation of kapok fiber warm flakes

    樊星; 薛少林


    以木棉纤维、涤纶、棉纤维为原料,分析原料混纺比、预针刺机针刺密度及针刺深度等工艺参数对产品性能的影响,成功开发出不同组分、不同工艺的木棉非织造保暖材料,得到合适的木棉非织造保暖絮片的开发路径。%The effects of the raw material kapok fiber , polyester fiber and cotton fiber blending ratio and the needling density and needling depth of pre-acupuncture needling machine on the properties of products were investigated .Non-woven kapok fiber warm-made materials of the different components and different processes were developed successfully .The proper development path of non-woven kapok warm flacks was concluded .

  11. Sorption kinetics and mechanism of various oils into kapok assembly.

    Dong, Ting; Wang, Fumei; Xu, Guangbiao


    Sorption rates of kapok fibers on different oils, such as diesel, cooking oil, used motor oil, and motor oil, were quantitatively evaluated by using a wicking method. Kapok fibers absorbing different oils exhibited large differences in terms sorption coefficients. Microscopic observations of oil wetting on a single kapok showed that the four oils had varying wettability and adhesiveness to kapok, but that all of them penetrated into kapok lumens quickly because of the fiber's low surface energy, which was 40.64 mN/m, and extreme hydrophobicity, with a water contact angle up to 151°. After treatment with chloroform, there were slight changes in oil absorbencies to kapok, but the sorption coefficients for the four oils increased markedly. SEM demonstrated that chloroform treatments caused the smooth surface of the kapok fibers to become highly roughened, with densely vertical grooves that provided more available surface and a larger driving force for oil sorption through the fiber assembly.

  12. 木棉纤维的性能及其在纺织上的应用%Performance of Kapok Fiber and Its Application in Textile



    The morphological structure , chemical composition and basic physical and chemical properties of kapok fiber were introduced and its latest application in the textile field was described .With excellent antibacte-rial and warmth retention properties , kapok fiber had become the best warming and filling materials for clothing and household textiles which had a promising application prospect .%介绍了木棉纤维的形态结构、化学组成以及基本的物理和化学性能,并阐述了其在纺织领域中的最新应用现状. 木棉纤维具有优良的抗菌性和保暖性,已成为服装好家用纺织品中首选的保暖填充材料,有较好的应用前景.

  13. Oriented functionalization of natural hollow kapok fiber for highly efficient removal of toxic Hg(II from aqueous solution

    Feng eWang


    Full Text Available Due to hollow and tubular structure, a natural kapok fiber (KF was used as the support and orientation matrix to control the polymerization of ethyleneglycol dimethacrylate (EGDMA and N-vinylimidazole (VIM along its inherent axial surface via a facile in situ rapid polymerization reaction in air atmosphere. The as-formed KF@VIM/EGDMA composite is featured with porous surface and rich N-containing functional groups for potential application as a highly efficient adsorbent for removal of toxic Hg(II from aqueous solution. The variables affecting the adsorption capacity were studied, including monomer ratio, external pH values, contact time, and initial Hg(II concentration. The pseudo-second-order equation and two adsorption isotherms including Langmuir and Freundlich equations were applied to determine the adsorption kinetics and adsorption capacity. The results show that the as-prepared KF@VIM/EGDMA composite has a maximum adsorption capacity of 697 mg/g to Hg(II, while no appreciable adsorption capacity can be found for KF itself. Given its intrinsic large lumen, faster adsorption kinetics (45 min are also expected and observed for KF@VIM/EGDMA. After a simple filtration, this adsorbent can be directly separated from the aqueous solution and then be regenerated for multi-cyclable utilization. During the adsorption process, the chemical complexing represents the main adsorption mechanism. As a naturally renewable KF, such a simple preparation method opens a new avenue to develop highly efficient and economically viable adsorbent for removal of toxic heavy metal from aqueous solution.

  14. Compressibility of Kapok Fibrous Assemblies under Wet and Pressure Treatment%潮湿环境和外力作用后木棉纤维集合体的压缩性能测试

    房超; 严金江; 王府梅


    为了探明不同环境湿度和外加压力作用后木棉纤维的中空压缩状态,采用KES(Kawabata Evaluation Systems)压缩仪分析测试干处理和湿处理以及外力联合作用后木棉纤维集合体的压缩性能.结果表明:干燥木棉纤维集合体的压缩弹性优于潮湿木棉纤维集合体;经外力作用后干燥和潮湿木棉纤维集合体蓬松度均有所下降,但干燥木棉纤维集合体的内部空隙和纤维圆中空结构的损失要小于潮湿木棉纤维集合体.压缩性能试验可用于间接评价木棉产品中木棉纤维的中空状态及制造技术.%Intending to find out the compression status of the hollow structure of kapok fibers under different humidity and pressure treatment, the compressibility of kapok fibrous assemblies was analyzed under dry, wet and pressure combined treatments by KES (Kawabata Evaluation Systems)compression testing machine. The results showed that the compression elasticity of dry kapok fibrous assemblies was better than that of wet kapok fibrous assemblies; the bulkiness of dry and wet kapok fibrous assemblies both reduced when they were pressed, however, the pore among wet kapok fibrous assemblies and their hollow structure were easier to decrease than dry kapok fibrous assemblies when they were pressed. The compression test is probably to be an indirect evaluating method of kapok fiber hollowness and manufacturing technology of kapok products.

  15. Preliminary Study on The Potential of Hybrid Rice Husk with Kapok Fiber and Hybrid Rice Husk with Coconut Fiber as Landfill Liner Material

    Nur Azwa Muhamad Bashar


    Full Text Available Abundance of agricultural waste in Malaysia namely rice husk (RH, kapok fiber (KF and coconut fiber (CF has been increasing over the years. This cause disposal problem and air pollution problem from burning activity. In line with the Malaysian Government Policy on the application of green technology concept through the 5R's practice, this agricultural waste has a potential to be commercialized as material for landfill liner. A factor that governs the workability of landfill liner materials is the permeability should be less than 1x10-9 m/s. Therefore, a low permeability material needs to be installed to minimise the environmental impact on the leachate intrusion into groundwater. A series of standard tests to find environmental and geotechnical properties such as atterberg limit test (liquid limit, plastic limit, compaction test, permeability test (falling head method, leachate characteristics and heavy metal test were conducted at various ratio of hybrid materials (KC:RH and KC: CF in the ratio of 1:1 and 1:2 respectively. Experimental results confirmed that the hydraulic conductivity of the mixture of KC:RH:KF in the ratio of 1:1:1 is 7.29 x 10-11 m/s was less than 10-9 m/s, satisfying the requirement for landfill liner materials. Heavy metal testing showed that this hybrid material (RH:KF and RH:CF for ratio 1:2 were able to reduce at least 50 % of the leachate contaminants. The proposed hybrid materials (RH:KF and RH:CF is a green material for the landfill (as it can improve heavy metal adsorption, increase the workability of the landfill by improving the conductivity of the conventional liners, minimizing manpower on site (no need expertise for installation and reduction in cost (in terms of the use of waste materials.

  16. Characterization and Thermal Decomposition Kinetics of Kapok (Ceiba pentandra L.–Based Cellulose

    Sarifah Fauziah Syed Draman


    Full Text Available nterest in using kapok (Ceiba pentandra L.–based cellulose in composite preparation is growing due to its advantages, including cost- effectiveness, light weight, non-toxicity, and biodegradability. In this study, chloroform, sodium chlorite, and sodium hydroxide were used for wax removal, delignification, and hemicellulose removal, respectively. It was observed that the air entrapment inside kapok fiber disappeared after it was treated with alkali. The structure became completely flattened and similar to a flat ribbon-like shape when examined using a vapour pressure scanning electron microscope (VPSEM. Fourier transform infrared (FTIR spectroscopy was used to characterize the untreated and treated kapok fibers. The peak at 898 cm−1, which is attributed to the glucose ring stretching in cellulose, was observed for the obtained cellulose samples. Peaks corresponding to lignin (1505 and 1597 cm−1 and hemicellulose (1737 and 1248 cm−1 disappeared. The results of differential scanning colorimetry (DSC indicated that the degradation of cellulose appeared as an exothermic peak at about 300 to 350 °C. The activation energy for thermal decomposition of kapok cellulose and its hemicelluloses was 185 kJ/mol and 110 kJ/mol, respectively. The activation energy for thermal decomposition can be used as an alternative approach to determine the purity of cellulose.

  17. Manufacturing of smart structures using fiber placement manufacturing processes

    Thomas, Matthew M.; Glowasky, Robert A.; McIlroy, Bruce E.; Story, Todd A.


    Smart structures research and development, with the ultimate aim of rapid commercial and military production of these structures, are at the forefront of the Synthesis and Processing of Intelligent Cost-Effective Structures (SPICES) program. As part of this ARPA-sponsored program, MDA-E is using fiber placement processes to manufacture integrated smart structure systems. These systems comprise advanced composite structures with embedded fiber optic sensors, shape memory alloys, piezoelectric actuators, and miniature accelerometers. Cost-effective approaches and solutions to smart material synthesis in the fiber-placement process, based upon integrated product development, are discusses herein.

  18. Manufacturing of Nanocomposite Carbon Fibers and Composite Cylinders

    Tan, Seng; Zhou, Jian-guo


    Pitch-based nanocomposite carbon fibers were prepared with various percentages of carbon nanofibers (CNFs), and the fibers were used for manufacturing composite structures. Experimental results show that these nanocomposite carbon fibers exhibit improved structural and electrical conductivity properties as compared to unreinforced carbon fibers. Composite panels fabricated from these nanocomposite carbon fibers and an epoxy system also show the same properties transformed from the fibers. Single-fiber testing per ASTM C1557 standard indicates that the nanocomposite carbon fiber has a tensile modulus of 110% higher, and a tensile strength 17.7% times higher, than the conventional carbon fiber manufactured from pitch. Also, the electrical resistance of the carbon fiber carbonized at 900 C was reduced from 4.8 to 2.2 ohm/cm. The manufacturing of the nanocomposite carbon fiber was based on an extrusion, non-solvent process. The precursor fibers were then carbonized and graphitized. The resultant fibers are continuous.

  19. Femtosecond fiber laser additive manufacturing of tungsten

    Bai, Shuang; Liu, Jian; Yang, Pei; Zhai, Meiyu; Huang, Huan; Yang, Lih-Mei


    Additive manufacturing (AM) is promising to produce complex shaped components, including metals and alloys, to meet requirements from different industries such as aerospace, defense and biomedicines. Current laser AM uses CW lasers and very few publications have been reported for using pulsed lasers (esp. ultrafast lasers). In this paper, additive manufacturing of Tungsten materials is investigated by using femtosecond (fs) fiber lasers. Various processing conditions are studied, which leads to desired characteristics in terms of morphology, porosity, hardness, microstructural and mechanical properties of the processed components. Fully dense Tungsten part with refined grain and increased hardness was obtained and compared with parts made with different pulse widths and CW laser. The results are evidenced that the fs laser based AM provides more dimensions to modify mechanical properties with controlled heating, rapid melting and cooling rates compared with a CW or long pulsed laser. This can greatly benefit to the make of complicated structures and materials that could not be achieved before.

  20. High Power Fiber Lasers and Applications to Manufacturing

    Richardson, Martin; McComb, Timothy; Sudesh, Vikas


    We summarize recent developments in high power fiber laser technologies and discuss future trends, particularly in their current and future use in manufacturing technologies. We will also describe our current research programs in fiber laser development, ultra-fast and new lasers, and will mention the expectations in these areas for the new Townes Laser Institute. It will focus on new core laser technologies and their applications in medical technologies, advanced manufacturing technologies and defense applications. We will describe a program on large mode area fiber development that includes results with the new gain-guiding approach, as well as high power infra-red fiber lasers. We will review the opportunities for high power fiber lasers in various manufacturing technologies and illustrate this with applications we are pursuing in the areas of femtosecond laser applications, advanced lithographies, and mid-IR technologies.

  1. Clean Energy Manufacturing Analysis Center. 2015 Research Highlights -- Carbon Fiber

    Das, Sujit [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)


    CEMAC has conducted four major studies on the manufacturing of clean energy technologies. Three of these focused on the end product: solar photovoltaic modules, wind turbines, and automotive lithium-ion batteries. The fourth area focused on a key material for manufacturing clean energy technologies, carbon fiber.

  2. Fiber-reinforced composites materials, manufacturing, and design

    Mallick, P K


    The newly expanded and revised edition of Fiber-Reinforced Composites: Materials, Manufacturing, and Design presents the most up-to-date resource available on state-of-the-art composite materials. This book is unique in that it not only offers a current analysis of mechanics and properties, but also examines the latest advances in test methods, applications, manufacturing processes, and design aspects involving composites. This third edition presents thorough coverage of newly developed materials including nanocomposites. It also adds more emphasis on underlying theories, practical methods, and problem-solving skills employed in real-world applications of composite materials. Each chapter contains new examples drawn from diverse applications and additional problems to reinforce the practical relevance of key concepts. New in The Third Edition: Contains new sections on material substitution, cost analysis, nano- and natural fibers, fiber architecture, and carbon-carbon composites Provides a new chapter on poly...

  3. New Manufacturing Method for Paper filler and Fiber Material

    Doelle, Klaus


    The study compares commercial available filler products with a new developed “Hybrid Fiber Filler Composite Material” and how main structural, optical and strength properties are affected by increasing the filler content of at least 5% over commercial values. The study consists of: (i) an overview of paper filler materials used in the paper production process, (ii) discusses the manufacturing technology of lime based filler materials for paper applications, (iii) gives an overview of new emerging paper filler technologies, (iv) discusses a filler evaluation of commercial available digital printing paper products, (v) reports from a detailed handsheet study and 12” pilot plant paper machine trial runs with the new Hybrid Fiber Filler Composite Material, and (vi) evaluates and compares commercial filler products and the new Hybrid Fiber Filler Composite Material with a life cycle analyses that explains manufacturing, economic and environmental benefits as they are applied to uncoated digital printing papers.

  4. The modifition of hyperbranched polymers with quaternary ammonium salt and its application on kapok fiber reactive dyeing%超支化聚合物的季铵盐修饰及其在木棉纤维活性染料染色中的应用

    丁颖; 高群艳; 张召阳; 蔡再生; 徐丽慧; 沈勇


    The water soluble amino-terminated hyperbranched polymer (HBP-NH2) was synthesized with Methacrylate and Diethylenetriamine. Then the quaternary ammonium hyperbranched polymers (HBP-HDC) was prepared with self-made cationic modification and hyperbranched polymers. The Infrared spectroscopy analysis confirmed the synthesis of HBP-NH2and the NMR spectrum analysis confirmed that cationic modification was successfully grafted onto HBP-NH2. The Modification process of kapok fiber with HBP-HDC is as following: the composition ratio of cationic modification and hyperbranched polymer 4∶1, HBP-HDC concentration 4 g/L, modification temperature 50 ℃, bath ratio1∶100, pH=9 and modification time 30 min. After the modification, the dyed fabric showed obvious improvement on the dyeing properties compared to the control one, with the dye uptake 98%, fixation rate 78%, K/Svalue 7.98 and washing fastness 4~5 grades.%以丙烯酸甲酯和二乙烯三胺为原料,合成了水溶性端氨基超支化聚合物(HBP-NH2),并将其与自制的阳离子改性剂接枝合成了季铵盐超支化聚合物(HBP-HDC)。通过红外分光光度计对产品进行了表征,确证了HBP-NH2的制备成功;通过核磁共振谱图确证了HBP-NH2与阳离子改性剂接枝成功。HBP-HDC改性木棉纤维的工艺:阳离子改性剂与超支化聚合物的合成比为4∶1;HBP-HDC的质量浓度为4 g/L,温度50℃,浴比1∶100,改性液pH=9,改性时间30 min。活性染料Novacron RED FN-R在改性后木棉纤维上的上染率约98%,固色率约78%,K/S值为7.98,耐水洗色牢度4~5级,均较未改性木棉有较大的提高。

  5. Pulmonary deposition modeling with airborne fiber exposure data: a study of workers manufacturing refractory ceramic fibers.

    Lentz, Thomas J; Rice, Carol H; Succop, Paul A; Lockey, James E; Dement, John M; LeMasters, Grace K


    Increasing production of refractory ceramic fiber (RCF), a synthetic vitreous material with industrial applications (e.g., kiln insulation), has created interest in potential respiratory effects of exposure to airborne fibers during manufacturing. An ongoing study of RCF manufacturing workers in the United States has indicated an association between cumulative fiber exposure and pleural plaques. Fiber sizing data, obtained from electron microscopy analyses of 118 air samples collected in three independent studies over a 20-year period (1976-1995), were used with a computer deposition model to estimate pulmonary dose of fibers of specified dimensions for 652 former and current RCF production workers. Separate dose correction factors reflecting differences in fiber dimensions in six uniform job title groups were used with data on airborne fiber concentration and employment duration to calculate cumulative dose estimates for each worker. From review of the literature, critical dimensions (diameter <0.4 microm, length <10 microm) were defined for fibers that may translocate to the parietal pleura. Each of three continuous exposure/dose metrics analyzed in separate logistic regression models was significantly related to plaques, even after adjusting for possible past asbestos exposure: cumulative fiber exposure, chi(2) = 15.2 (p < 0.01); cumulative pulmonary dose (all fibers), chi(2) = 14.6 (p < 0.01); cumulative pulmonary dose (critical dimension fibers), chi(2) = 12.4 (p < 0.01). Odds ratios (ORs) were calculated for levels of each metric. Increasing ORs were statistically significant for the two highest dose levels of critical dimension fibers (level three, OR = 11, 95%CI = [1.4, 98]; level four, OR = 25, 95%CI = [3.2, 190]). Similar associations existed for all metrics after adjustment for possible asbestos exposure. It was concluded that development of pleural plaques follows exposure- and dose-response patterns, and that airborne fibers in RCF manufacturing

  6. Carbon Nanotube Chopped Fiber for Enhanced Properties in Additive Manufacturing

    Menchhofer, Paul A [ORNL; Lindahl, John M [ORNL; JohnsonPhD, DR Joseph E. [Nanocomp Technologies, Inc.


    Nanocomp Technologies, Inc. is working with Oak Ridge National Laboratory to develop carbon nanotube (CNT) composite materials and evaluate their use in additive manufacturing (3D printing). The first phase demonstrated feasibility and improvements for carbon nanotube (CNT)- acrylonitrile butadiene styrene (ABS) composite filaments use in additive manufacturing, with potential future work centering on further improvements. By focusing the initial phase on standard processing methods (developed mainly for the incorporation of carbon fibers in ABS) and characterization techniques, a basis of knowledge for the incorporation of CNTs in ABS was learned. The ability to understand the various processing variables is critical to the successful development of these composites. From the degradation effects on ABS (caused by excessive temperatures), to the length of time the ABS is in the melt state, to the order of addition of constituents, and also to the many possible mixing approaches, a workable flow sequence that addresses each processing step is critical to the final material properties. Although this initial phase could not deal with each of these variables in-depth, a future study is recommended that will build on the lessons learned for this effort.

  7. 16 CFR 303.33 - Country where textile fiber products are processed or manufactured.


    ... 16 Commercial Practices 1 2010-01-01 2010-01-01 false Country where textile fiber products are... UNDER SPECIFIC ACTS OF CONGRESS RULES AND REGULATIONS UNDER THE TEXTILE FIBER PRODUCTS IDENTIFICATION ACT § 303.33 Country where textile fiber products are processed or manufactured. (a) In addition...

  8. New Manufacturing Method for Paper Filler and Fiber Material

    Doelle, Klaus [SUNY College of Environmental Science and Forestry


    The use of fillers in printing and writing papers has become a prerequisite for competing in a global market to reduce the cost of materials. Use of calcium carbonates (ranging from 18% to 30%) as filler is a common practice in the paper industry but the choices of fillers for each type of papers vary widely according to its use. The market for uncoated digital printing paper is one that continues to introduce exciting growth projections. and it is important to understand the effect that new manufacturing methods of calcium carbonates have on the energy efficiency and paper production. Research conducted under this award showed that the new fiber filler composite material has the potential to increase the paper filler content by up to 5% without losing mechanical properties. Benefits of the technology can be summarized as follows for a 1% filler increase per metric ton of paper produced: (i) production cost savings over $12, (ii) Energy savings of 100,900 btu, (iii) CO{sub 2} emission savings of 33 lbs, and additional savings for wood preparation, pulping, recovery of 203593 btu with a 46lbs of CO{sub 2} emission savings per 1% filler increase. In addition the technology has the potential to save: (i) additional $3 per ton of bleached pulp produced, (ii) bleaching energy savings of 170,000 btu, (iii) bleaching CO{sub 2} emission savings of 39 lbs, and (iv) additional savings for replacing conventional bleaching chemicals with a sustainable bleaching chemical is estimated to be 900,000 btu with a 205 lbs of CO{sub 2} emission savings per ton of bleached pulp produced. All the above translates to a estimated annual savings for a 12% filler increase of 296 trillion buts or 51 million barrel of oil equivalent (BOE) or 13.7% of the industries energy demand. This can lead to a increase of renewable energy usage from 56% to close to 70% for the industry sector. CO{sub 2} emission of the industry at a 12% filler increase could be lowered by over 39 million tons annually

  9. Mechanical Properties of Random Discontinuous Fiber Composites Manufactured from Wetlay Process

    Lu, Yunkai


    The random discontinuous fiber composite has uniform properties in all directions. The wetlay process is an efficient method to manufacture random discontinuous thermoplastic preform sheets that can be molded into random composite plaques in the hot-press. Investigations were done on the molding parameters that included the set-point mold pressure, set-point mold temperature and cooling methods. The fibers used in the study included glass and carbon fiber. Polypropylene (PP) and Polyethylene ...

  10. Cryogenic Fiber Optic Assemblies for Spaceflight Environments: Design, Manufacturing, Testing, and Integration

    Thomes, W. Joe; Ott, Melanie N.; Chuska, Richard; Switzer, Robert; Onuma, Eleanya; Blair, Diana; Frese, Erich; Matyseck, Marc


    Fiber optic assemblies have been used on spaceflight missions for many years as an enabling technology for routing, transmitting, and detecting optical signals. Due to the overwhelming success of NASA in implementing fiber optic assemblies on spaceflight science-based instruments, system scientists increasingly request fibers that perform in extreme environments while still maintaining very high optical transmission, stability, and reliability. Many new applications require fiber optic assemblies that will operate down to cryogenic temperatures as low as 20 Kelvin. In order for the fiber assemblies to operate with little loss in optical throughput at these extreme temperatures requires a system level approach all the way from how the fiber assembly is manufactured to how it is held, routed, and integrated. The NASA Goddard Code 562 Photonics Group has been designing, manufacturing, testing, and integrating fiber optics for spaceflight and other high reliability applications for nearly 20 years. Design techniques and lessons learned over the years are consistently applied to developing new fiber optic assemblies that meet these demanding environments. System level trades, fiber assembly design methods, manufacturing, testing, and integration will be discussed. Specific recent examples of ground support equipment for the James Webb Space Telescope (JWST); the Ice, Cloud and Land Elevation Satellite-2 (ICESat-2); and others will be included.

  11. A New Fiber Preform with Nanocarbon Binder for Manufacturing Carbon Fiber Reinforced Composite by Liquid Molding Process.

    Seong, Dong Gi; Ha, Jong Rok; Lee, Jea Uk; Lee, Wonoh; Kim, Byung Sun


    Carbon fiber reinforced composite has been a good candidate of lightweight structural component in the automotive industry. As fast production speed is essential to apply the composite materials for the mass production area such as automotive components, the high speed liquid composite molding processes have been developed. Fast resin injection through the fiber preform by high pressure is required to improve the production speed, but it often results in undesirable deformations of the fiber preform which causes defectives in size and properties of the final composite products. In order to prevent the undesirable deformation and improve the stability of preform shape, polymer type binder materials are used. More stable fiber preform can be obtained by increasing the amount of binder material, but it disturbs the resin impregnation through the fiber preform. In this study, carbon nanomaterials such as graphene oxide were embedded on the surface of carbon fiber by electrophoretic deposition method in order to improve the shape stability of fiber preform and interfacial bonding between polymer and the reinforcing fiber. Effects of the modified reinforcing fiber were investigated in two respects. One is to increase the binding energy between fiber tows, and the other is to increase the interfacial bonding between polymer matrix and fiber surface. The effects were analyzed by measuring the binding force of fiber preform and interlaminar shear strength of the composite. This study also investigated the high speed liquid molding process of the composite materials composed of polymer matrix and the carbon fiber preforms embedded by carbon nanomaterials. Process parameter such as permeability of fiber preform was measured to investigate the effect of nanoscale surface modification on the macroscale processing condition for composite manufacturing.

  12. Basalt fiber manufacturing technology and the possibility of its use in dentistry

    Karavaeva, E.; Rogozhnikov, A.; Nikitin, V.; Cherepennikov, Yu; Lysakov, A.


    The article touches upon the technology of basalt fiber manufacturing and prospects of its use in dental practice. Two kinds of construction using basalt fiber have been proposed. The first one is a splinting construction for mobile teeth and the second one is the reinforced base for removable plate-denture. The work presents the results of the investigation of physical and mechanical properties of the constructions based on basalt fiber. It also describes the aspects of biomechanical modeling of such constructions in the ANSYS software package. The results of the investigation have proved that applying constructions using basalt fiber is highly promising for prosthetic dentistry practice.

  13. Fiber Volume Fraction Influence on Fiber Compaction in Tapered Resin Injection Pultrusion Manufacturing

    Masuram, N. B.; Roux, J. A.; Jeswani, A. L.


    Liquid resin is injected into the tapered injection chamber through the injection slots to completely wetout the fiber reinforcements in a resin injection pultrusion process. As the resin penetrates through the fibers, the resin also pushes the fibers away from the wall towards the centerline causing compaction of the fiber reinforcements. The fibers are squeezed together due to compaction, making resin penetration more difficult; thus higher resin injection pressures are required to effectively penetrate through the fibers and achieve complete wetout. Fiber volume fraction in the final pultruded composite is a key to decide the mechanical and/or chemical properties of the composite. If the fiber volume fraction is too high, more fibers are squeezed together creating a fiber lean region near the wall and fiber rich region away from the wall. Also, the design of the injection chamber significantly affects the minimum injection pressure required to completely wet the fibers. A tapered injection chamber is considered such that wetout occurs at lower injection pressures due to the taper angle of the injection chamber. In this study, the effect of fiber volume fraction on the fiber reinforcement compaction and complete fiber wetout for a tapered injection chamber is investigated.

  14. Innovative design of composite structures: Design, manufacturing, and testing of plates utilizing curvilinear fiber trajectories

    Hyer, M. W.; Rust, R. J.; Waters, W. A., Jr.


    As a means of improving structural design, the concept of fabricating flat plates containing holes by incorporating curvilinear fiber trajectories to transmit loads around the hole is studied. In the present discussion this concept is viewed from a structural level, where access holes, windows, doors, and other openings are of significant size. This is opposed to holes sized for mechanical fasteners. Instead of cutting the important load-bearing fibers at the hole edge, as a conventional straightline design does, the curvilinear design preserves the load-bearing fibers by orienting them in smooth trajectories around the holes, their loading not ending abruptly at the hole edge. Though the concept of curvilinear fiber trajectories has been studied before, attempts to manufacture and test such plates have been limited. This report describes a cooperative effort between Cincinnati Milacron Inc., NASA Langley Research Center, and Virginia Polytechnic Institute and State University to design, manufacture, and test plates using the curvilinear fiber trajectory concept. The paper discusses details of the plate design, details of the manufacturing, and a summary of results from testing the plates with inplane compressive buckling loads and tensile loads. Comparisons between the curvilinear and conventional straightline fiber designs based on measurements and observation are made. Failure modes, failure loads, strains, deflections, and other key responses are compared.

  15. Manufacturing Energy Intensity and Opportunity Analysis for Fiber-Reinforced Polymer Composites and Other Lightweight Materials

    Liddell, Heather; Brueske, Sabine; Carpenter, Alberta; Cresko, Joseph


    With their high strength-to-weight ratios, fiber-reinforced polymer (FRP) composites are important materials for lightweighting in structural applications; however, manufacturing challenges such as low process throughput and poor quality control can lead to high costs and variable performance, limiting their use in commercial applications. One of the most significant challenges for advanced composite materials is their high manufacturing energy intensity. This study explored the energy intensities of two lightweight FRP composite materials (glass- and carbon-fiber-reinforced polymers), with three lightweight metals (aluminum, magnesium, and titanium) and structural steel (as a reference material) included for comparison. Energy consumption for current typical and state-of-the-art manufacturing processes were estimated for each material, deconstructing manufacturing process energy use by sub-process and manufacturing pathway in order to better understand the most energy intensive steps. Energy saving opportunities were identified and quantified for each production step based on a review of applied R&D technologies currently under development in order to estimate the practical minimum energy intensity. Results demonstrate that while carbon fiber reinforced polymer (CFRP) composites have the highest current manufacturing energy intensity of all materials considered, the large differences between current typical and state-of-the-art energy intensity levels (the 'current opportunity') and between state-of-the-art and practical minimum energy intensity levels (the 'R&D opportunity') suggest that large-scale energy savings are within reach.

  16. 16 CFR 303.8 - Procedure for establishing generic names for manufactured fibers.


    ... the applicant to be pertinent to the application, including technical data in the form of test methods..., within sixty (60) days, either deny the application or assign to the fiber a numerical or alphabetical... Commission, the manufacturer or producer thereof shall file a written application with the...

  17. Size Classification of Chopped Carbon Fibers in the Composite Materials Manufacturing

    А.S. Dovbysh


    Full Text Available Information synthesis of the learning decision support system for automation of the chopped carbon fibers size control used for the matrix filling within the manufacturing of composite materials based on polytetrafluoroethylene is considered. To improve the reliability of recognition learning algorithm with the optimization of the precision control is proposed.

  18. Size Classification of Chopped Carbon Fibers in the Composite Materials Manufacturing

    А.S. Dovbysh; А.F. Budnik; N.І. Andriienko


    Information synthesis of the learning decision support system for automation of the chopped carbon fibers size control used for the matrix filling within the manufacturing of composite materials based on polytetrafluoroethylene is considered. To improve the reliability of recognition learning algorithm with the optimization of the precision control is proposed.

  19. Design and Manufacturing of Tow-Steered Composite Shells Using Fiber Placement

    Wu, K. Chauncey; Tatting, Brian F.; Smith, Brett H.; Stevens, Randy S.; Occhipiniti, Gina P.; Swift, Jonathan B.; Achary, David C.; Thornburgh, Robert P.


    Advanced composite shells that may offer the potential to improve the structural performance of future aircraft fuselage structures were developed under this joint NASA-industry collaborative effort. Two cylindrical shells with tailored, tow-steered layups and continuously varying fiber angle orientations were designed and built at the National Center for Advanced Manufacturing - Louisiana Partnership. The shells were fabricated from unidirectional IM7/8552 graphite-epoxy pre-preg slit tape material fiber-placed on a constant-diameter mandrel. Each shell had the same nominal 8-ply [plus or minus 45/plus or minus Theta]s layup, where the nominal fiber angle in the tow-steered plies varied continuously from 10 degrees along the crown to 45 degrees on each side, then back to 10 degrees on the keel. One shell was fabricated with all 24 tows placed during each pass of the fiber placement machine, resulting in many tow overlaps on the shell surface. The fiber placement machine's individual tow cut/restart capability was also used to manufacture a second shell with tow drops and a more uniform laminate thickness. This paper presents an overview of the detailed design and manufacturing processes for these shells, and discusses issues encountered during their fabrication and post-cure evaluation. Future plans for structural testing and analyses of the shells are also discussed.

  20. Microwave-assisted methyl esters synthesis of Kapok (Ceiba pentandra seed oil: parametric and optimization study

    Awais Bokhari


    Full Text Available The depleting fossil fuel reserves and increasing environmental concerns have continued to stimulate research into biodiesel as a green fuel alternative produced from renewable resources. In this study, Kapok (Ceiba pentandra oil methyl ester was produced by using microwave-assisted technique. The optimum operating conditions for the microwave-assisted transesterification of Kapok seed oil including temperature, catalyst loading, methanol to oil molar ratio, and irradiation time were investigated by using Response Surface Methodology (RSM based on Central Composite Design (CCD. A maximum conversion of 98.9 % was obtained under optimum conditions of 57.09 °C reaction temperature, 2.15 wt% catalyst (KOH loading, oil to methanol molar ratio of 1:9.85, and reaction time of 3.29 min. Fourier Transform Infra-Red (FT-IR spectroscopy was performed to verify the conversion of the fatty acid into methyl esters. The properties of Kapok oil methyl ester produced under the optimum conditions were characterized and found in agreement with the international ASTM D 6751 and EN 14214 standards.

  1. Prevention of cancer risk of workers of glass fibers manufacture

    G.F. Mukhammadieva


    Full Text Available In the process of producing of continuous glass fiber workers are exposed to complex impact of carcinogenic chemicals released into the air of the working area (including formaldehyde, epichlorohydrin, ethane acids, aerosol of mineral oil. The penetrating effect of harmful substances through the skin is enhanced by the fine glass dust, which has a traumatic and irritating effect. Aggravating factors of the impact of lubricants on the body of the operators is the increased temperature and the excess of heat radiation. A risk factor is also the unfavorable climate of the workplace. Among the professional patients (71 person of 170 examined employees most of persons aged 50–59 years. The average age of the patients at the time of detection of hyperkeratosis was 51,9 ± 0,9 years, skin cancer – 57,3 ± 1,7 years. Professional skin neoplasms were diagnosed mainly in workers who have been working for more than 10 years (average period of 12.6 ± 2.4 years. The period of transformation of limited hyperkeratosis to the skin cancer was on average 5–8 years. It was found that the molecular-genetic factors predisposing to the development of professional skin lesions are polymorphic variants of the gene suppressor of tumor growth TP53 (Ex4 + 119G>C, IVS3 16 bp Del/Ins and IVS6+62A>G. It has been shown that the development of preventive measures aimed at reducing the risk of occupational diseases is relevant and should include the interaction of administration, engineering and technical staff of the enterprise, labor protection service, Rospotrebnadzor specialists, doctors specialized in occupational diseases and the workers themselves. The complex of measures of primary and secondary prevention of health problems is suggested. The necessity of including the continuous glass fiber production to the list of carcinogen production processes, presented in national normative documents.

  2. Energy Saving Method of Manufacturing Ceramic Products from Fiber Glass Waste

    Michael J. Haun


    The U.S. fiber glass industry disposes of more than 260,000 tons of industrial fiber glass waste in landfills annually. New technology is needed to reprocess this industrial waste into useful products. A low-cost energy-saving method of manufacturing ceramic tile from fiber glass waste was developed. The technology is based on sintering fiber glass waste at 700-900 degrees C to produce products which traditionally require firing temperatures of >1200 degrees C, or glass-melting temperatures >1500 degrees C. The process also eliminates other energy intensive processing steps, including mining and transportation of raw materials, spray-drying to produce granulated powder, drying pressed tile, and glazing. The technology completely transforms fiber glass waste into a dense ceramic product, so that all future environmental problems in the handling and disposal of the fibers is eliminated. The processing steps were developed and optimized to produce glossy and matte surface finishes for wall and floor tile applications. High-quality prototype tile samples were processed for demonstration and tile standards testing. A Market Assessment confirmed the market potential for tile products produced by the technology. Manufacturing equipment trials were successfully conducted for each step of the process. An industrial demonstration plant was designed, including equipment and operating cost analysis. A fiber glass manufacturer was selected as an industrial partner to commercialize the technology. A technology development and licensing agreement was completed with the industrial partner. Haun labs will continue working to transfer the technology and assist the industrial partner with commercialization beyond the DOE project.


    Bushra R. Mahdi


    Full Text Available A fiber-optic pH sensor based on evanescent wave penetration is presented. Evanescent wave penetration is generated by removing the clad and contact the core with the solution. Testing samples were perpetrated by add a strong acid (HCL or a strong base (NaOH at distilled water to produce different value of pH (from 4 to 13. To determine the absorption or transmission of the evanescent waves, that generate after where obtained on appropriate calibration curve to determine a wide range of pH, by using pH indicators. Where using methyl red, by add fixed amounts of this dyes to the water samples were obtained on samples with colors vary with pH values. Calculate the transmission and absorption with draw a relationship between the transmissions or absorption with the pH values, to obtain on suitable curves, considered as calibration curves. Calibration curve for methyl red is best, where extends (from 4 to 12 for pH value. Can calculate the pH value for any water sample to tested, by the add the same ratios of the organic dyes it used.

  4. Modal analysis of additive manufactured carbon fiber reinforced polymer composite framework: Experiment and modeling

    Dryginin, N. V.; Krasnoveikin, V. A.; Filippov, A. V.; Tarasov, S. Yu.; Rubtsov, V. E.


    Additive manufacturing by 3D printing is the most advanced and promising trend for making the multicomponent composites. Polymer-based carbon fiber reinforced composites demonstrate high mechanical properties combined with low weight characteristics of the component. This paper shows the results of 3D modeling and experimental modal analysis on a polymer composite framework obtained using additive manufacturing. By the example of three oscillation modes it was shown the agreement between the results of modeling and experimental modal analysis with the use of laser Doppler vibrometry.

  5. Process Control and Development for Ultrasonic Additive Manufacturing with Embedded Fibers

    Hehr, Adam J.

    Ultrasonic additive manufacturing (UAM) is a recent additive manufacturing technology which combines ultrasonic metal welding, CNC machining, and mechanized foil layering to create large gapless near net-shape metallic parts. The process has been attracting much attention lately due to its low formation temperature, the capability to join dissimilar metals, and the ability to create complex design features not possible with traditional subtractive processes alone. These process attributes enable light-weighting of structures and components in an unprecedented way. However, UAM is currently limited to niche areas due to the lack of quality tracking and inadequate scientific understanding of the process. As a result, this thesis work is focused on improving both component quality tracking and process understanding through the use of average electrical power input to the welder. Additionally, the understanding and application space of embedding fibers into metals using UAM is investigated, with particular focus on NiTi shape memory alloy fibers.

  6. Manufacturing and Structural Feasibility of Natural Fiber Reinforced Polymeric Structural Insulated Panels for Panelized Construction

    Nasim Uddin


    Full Text Available Natural fibers are emerging in the fields of automobile and aerospace industries to replace the parts such as body panels, seats, and other parts subjected to higher bending strength. In the construction industries, they have the potential to replace the wood and oriented strand boards (OSB laminates in the structural insulated panels (SIPs. They possess numerous advantages over traditional OSB SIPs such as being environmental friendly, recyclable, energy efficient, inherently flood resistant, and having higher strength and wind resistance. This paper mainly focuses on the manufacturing feasibility and structural characterization of natural fiber reinforced structural insulated panels (NSIPs using natural fiber reinforced polymeric (NFRP laminates as skin. To account for the use of natural fibers, the pretreatments are required on natural fibers prior to use in NFRP laminates, and, to address this issue properly, the natural fibers were given bleaching pretreatments. To this end, flexure test and low-velocity impact (LVI tests were carried out on NSIPs in order to evaluate the response of NSIPs under sudden impact loading and uniform bending conditions typical of residential construction. The paper also includes a comparison of mechanical properties of NSIPs with OSB SIPs and G/PP SIPs. The results showed significant increase in the mechanical properties of resulting NSIP panels mainly a 53% increase in load-carrying capacity compared to OSB SIPs. The bending modulus of NSIPs is 190% higher than OSB SIPs and 70% weight reduction compared to OSB SIPs.

  7. An industry-wide pulmonary study of men and women manufacturing refractory ceramic fibers.

    Lemasters, G K; Lockey, J E; Levin, L S; McKay, R T; Rice, C H; Horvath, E P; Papes, D M; Lu, J W; Feldman, D J


    An industry-wide pulmonary morbidity study was undertaken to evaluate the respiratory health of employees manufacturing refractory ceramic fibers at five US sites between 1987 and 1989. Refractory ceramic fibers are man-made vitreous fibers used for high temperature insulation. Of the 753 eligible current employees, 742 provided occupational histories and also completed the American Thoracic Society respiratory symptom questionnaire; 736 also performed pulmonary function tests. Exposure to refractory ceramic fibers was characterized by classifying workers as production or nonproduction employees and calculating the duration of time spent in production employment. The risk of working in the production of refractory ceramic fibers and having one or more respiratory symptoms was estimated by adjusted odds ratios and found to be 2.9 (95 percent confidence interval 1.4-6.2) for men and 2.4 (95 percent confidence interval 1.1-5.3) for women. The effect of exposure to refractory ceramic fibers on forced vital capacity (FVC), forced expiratory volume in 1 second (FEV1), the ratio of the two (FEV1/FVC), and forced expiratory flow (liters/second) between 25 percent and 75 percent of the FVC curve (FEF(25-75)) was evaluated by multiple regression analysis using transformed values adjusted for height, by dividing by the square of each individual's height. For men, there was a significant decline in FVC for current and past smokers of 165.4 ml (p ceramic fibers. For FEV1, the decline was significant (p ceramic fibers. These findings indicate that there may be important sex differences in response to occupational and/or environmental exposure.

  8. A Pilot-Scale System for Carbon Molecular Sieve Hollow Fiber Membrane Manufacturing

    Karvan, O.


    Carbon molecular sieve (CMS) membranes offer advantages over traditional polymeric membrane materials, but scale-up of manufacturing systems has not received much attention. In the recent decade, there has been a dramatic increase in fundamental research on these materials with a variety of applications being studied. The results from a pilot-scale CMS production system are presented. This system was designed based on extensive laboratory research, and hollow fiber membranes produced in this system show similar performance compared to membranes produced using a smaller bench-scale system. After optimizing the system design, a 93% recovery of the precursor fibers for use in membrane module preparation were obtained. © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  9. Exposures to refractory ceramic fibers in manufacturing and related operations: a 10-year update.

    Rice, Carol H; Levin, Linda S; Borton, Eric K; Lockey, James E; Hilbert, Timothy J; Lemasters, Grace K


    Refractory ceramic fiber (RCF) is a man-made vitreous fiber used for its insulating properties. Since 1987, the work environment of approximately 800 persons employed in fiber manufacture or production operations directly related to manufacturing has been monitored to evaluate exposure levels. Samples were collected quarterly from the breathing zones of randomly selected workers. The measurements from those working in areas of similar activities and exposure controls (dust zones or homogeneous exposure groups) were used to calculate a mean exposure during identified time periods. Persons who spent all of their work time in one zone/group were assigned this mean exposure; those with responsibilities in more than one area were assigned an exposure based on a time-weighted formula. A total of 3213 measurements were used to estimate exposure for 130 job titles; because of the mobile jobs, many samples contribute to the estimates of exposure for multiple job titles. The majority of exposure estimates (53%) have remained stable over the operational history of the plant reported here. For 32 job titles (25%) exposures have decreased, and for 28 job titles (22%) exposures have increased. Of the 122 job titles active in 2001, 97 (79%) exposures were estimated to be at 0.25 f/cc or lower; 8 (7%) had an exposure exceeding 0.5 f/cc (range 0.51-0.80) and 17 (14%) of these exposure estimates were in the range of > 0.25 f/cc to 0.5 f/cc. The continuing program to measure exposure supports a respiratory health surveillance program in these facilities.

  10. Design and Manufacturing of a Composite Lattice Structure Reinforced by Continuous Carbon Fibers

    FAN Hualin; YANG Wei; WANG Bin; YAN Yong; FU Qiang; FANG Daining; ZHUANG Zhuo


    New techniques have been developed to make materials with a periodic three-dimensional lattice structure. The high stiffness per unit weight and multifunction of such lattice structures make them attractive for use in aeronautic and astronautic structures. In this paper, epoxy-soaked continuous carbon fibres were first introduced to make lattice composite structures, which maximize the specific load carrying capacity. A micromechanical analysis of several designs, each corresponding to a different manufacturing route, was carried out, in order to find the optimized lattice structure with maximum specific stiffness. An intertwining method was chosen and developed as the best route to make lattice composite materials reinforced by carbon fibers. A sandwich-weaved sample with a three-dimensional intertwined lattice structure core was found to be best. The manufacturing of such a composite lattice material was outlined. In addition to a high shear strength of the core and the integral manufacturing method, the lattice sandwich structure is expected to possess better mechanical capability.

  11. Fiber-optic based in situ atomic spectroscopy for manufacturing of x-ray optics

    Atanasoff, George; Metting, Christopher J.; von Bredow, Hasso


    The manufacturing of multilayer Laue (MLL) components for X-ray optics by physical vapor deposition (PVD) requires high precision and accuracy that presents a significant process control challenge. Currently, no process control system provides the accuracy, long-term stability and broad capability for adoption in the manufacturing of X-ray optics. In situ atomic absorption spectroscopy is a promising process control solution, capable of monitoring the deposition rate and chemical composition of extremely thin metal silicide films during deposition and overcoming many limitations of the traditional methods. A novel in situ PVD process control system for the manufacturing of high-precision thin films, based on combined atomic absorption/emission spectrometry in the vicinity of the deposited substrate, is described. By monitoring the atomic concentration in the plasma region independently from the film growth on the deposited substrate, the method allows deposition control of extremely thin films, compound thin films and complex multilayer structures. It provides deposition rate and film composition measurements that can be further utilized for dynamic feedback process control. The system comprises a reconfigurable hardware module located outside the deposition chamber with hollow cathode light sources and a fiber-optic-based frame installed inside the deposition chamber. Recent experimental results from in situ monitoring of Al and Si thin films deposited by DC and RF magnetron sputtering at a variety of plasma conditions and monitoring configurations are presented. The results validate the operation of the system in the deposition of compound thin films and provide a path forward for use in manufacturing of X-Ray optics.

  12. Premixed Combustion of Kapok (ceiba pentandra seed oil on Perforated Burner

    I.K.G. Wirawan


    Full Text Available Availability of fossil fuels in the world decrease gradually due to excessive fuel exploitation. This situations push researcher to look for alternative fuels as a source of renewable energy, one of them is kapok (ceiba pentandra seed oil. The aim this study was to know the behavior of laminar burning velocity, secondary Bunsen flame with open tip, cellular and triple flame. Premixed combustion of kapok seed oil was studied experimentally on perforated burner with equivalence ratio (φ varied from 0.30 until 1.07. The results showed that combustion of glycerol requires a large amount of air so that laminar burning velocity (SL is the highest at very lean mixture (φ =0.36 in the form of individual Bunsen flame on each of the perforated plate hole.  Perforated and secondary Bunsen flame both reached maximum SL similar with that of ethanol and higher than that of hexadecane. Slight increase of φ decreases drastically SL of perforated and secondary Bunsen flame. When the mixture was enriched, secondary Bunsen and perforated flame disappears, and then the flame becomes Bunsen flame with open tip and triple flame (φ = 0.62 to 1.07. Flame was getting stable until the mixture above the stoichiometry. Being isolated from ambient air, the SL of perforated flame, as well as secondary Bunsen flame, becomes equal with non-isolated flame. This shows the decreasing trend of laminar burning velocity while φ is increasing. When the mixture was enriched island (φ = 0.44 to 0.48 and petal (φ = 0.53 to 0.62 cellular flame take place. Flame becomes more unstable when the mixture was changed toward stoichiometry.

  13. Advanced treatment of acrylic fiber manufacturing wastewater with a combined microbubble-ozonation/ultraviolet irradiation process

    Zheng, Tianlong


    This work investigated the effectiveness of a combination of microbubble-ozonation and ultraviolet (UV) irradiation for the treatment of secondary wastewater effluent of a wet-spun acrylic fiber manufacturing plant. Under reactor condition (ozone dosage of 48 mg L-1, UV fluence rate of 90 mW cm-2, initial pH of 8.0, and reaction time of 120 min), the biodegradability (represented as BOD5/CODcr) of the wastewater improved from 0.18 to 0.47. This improvement in biodegradability is related to the degradation of alkanes, aromatic compounds, and other bio-refractory organic compounds. The combination of microbubble-ozonation and UV irradiation synergistically improved treatment efficiencies by 228%, 29%, and 142% for CODcr, UV254 removal and BOD5/CODcr respectively after 120 min reaction time, as compared with the sum efficiency of microbubble-ozonation alone and UV irradiation alone. Hydroxyl radical production in the microbubble-ozonation/UV process was about 1.8 times higher than the sum production in microbubble-ozonation alone and UV irradiation alone. The ozone decomposition rate in the combined process was about 4.1 times higher than that in microbubble-ozonation alone. The microbubble-ozonation/UV process could be a promising technique for the treatment of bio-refractory organics in the acrylic fiber manufacturing industry. © 2015 Royal Society of Chemistry.

  14. Microbubble enhanced ozonation process for advanced treatment of wastewater produced in acrylic fiber manufacturing industry

    Zheng, Tianlong


    This work investigated microbubble-ozonation for the treatment of a refractory wet-spun acrylic fiber wastewater in comparison to macrobubble-ozonation. CODcr, NH3-N, and UV254 of the wastewater were removed by 42%, 21%, and 42%, respectively in the microbubble-ozonation, being 25%, 9%, and 35% higher than the removal rates achieved by macrobubble-ozonation at the same ozone dose. The microbubbles (with average diameter of 45μm) had a high concentration of 3.9×105 counts/mL at a gas flow rate of 0.5L/min. The gas holdup, total ozone mass-transfer coefficient, and average ozone utilization efficiency in the microbubble-ozonation were 6.6, 2.2, and 1.5 times higher than those of the macrobubble-ozonation. Greater generation of hydroxyl radicals and a higher zeta potential of the bubbles were also observed in the microbubble ozonation process. The biodegradability of the wastewater was also significantly improved by microbubble-ozonation, which was ascribed to the enhanced degradation of alkanes, aromatic compounds, and the many other bio-refractory organic compounds in the wastewater. Microbubble-ozonation can thus be a more effective treatment process than traditional macrobubble-ozonation for refractory wastewater produced by the acrylic fiber manufacturing industry.

  15. Characterization of embedded fiber optic strain sensors into metallic structures via ultrasonic additive manufacturing

    Schomer, John J.; Hehr, Adam J.; Dapino, Marcelo J.


    Fiber Bragg Grating (FBG) sensors measure deviation in a reflected wavelength of light to detect in-situ strain. These sensors are immune to electromagnetic interference, and the inclusion of multiple FBGs on the same fiber allows for a seamlessly integrated sensing network. FBGs are attractive for embedded sensing in aerospace applications due to their small noninvasive size and prospect of constant, real-time nondestructive evaluation. In this study, FBG sensors are embedded in aluminum 6061 via ultrasonic additive manufacturing (UAM), a rapid prototyping process that uses high power ultrasonic vibrations to weld similar and dissimilar metal foils together. UAM was chosen due to the desire to embed FBG sensors at low temperatures, a requirement that excludes other additive processes such as selective laser sintering or fusion deposition modeling. In this paper, the embedded FBGs are characterized in terms of birefringence losses, post embedding strain shifts, consolidation quality, and strain sensing performance. Sensors embedded into an ASTM test piece are compared against an exterior surface mounted foil strain gage at both room and elevated temperatures using cyclic tensile tests.

  16. Evolution of Surface Texture and Cracks During Injection Molding of Fiber-Reinforced, Additively-Manufactured, Injection Molding Inserts

    Hofstätter, Thomas; Mischkot, Michael; Pedersen, David Bue


    This paper investigates the lifetime and surfacedeterioration of additively-manufactured, injection-moulding inserts. The inserts were produced using digital light processing and were reinforcedwith oriented short carbon fibers. Theinserts were used during injection molding oflow-density polyethy......This paper investigates the lifetime and surfacedeterioration of additively-manufactured, injection-moulding inserts. The inserts were produced using digital light processing and were reinforcedwith oriented short carbon fibers. Theinserts were used during injection molding oflow......-density polyethylene until their failure. The molded products were used to analyse the development of the surface roughness and wear. By enhancing the lifetime of injection-molding inserts,this work contributes to the establishment of additively manufactured inserts in pilot production....

  17. INVISTA Kicks off Expansion of Airbag Fiber Facility in Shanghai Global- fiber manufacturer grows to meet increasing demand in Asia automotive market


    On Sept 22, 2011, INVISTA, one of the world's largest integrated fibers and polymers businesses, kicked off the expansion of its airbag and industrial nylon manufacturing plant in the Qingpu district of Shanghai, China. The expansion is expected to approximately double the existing plant's capacity by 2013 when construction is complete, making it the largest plant of its kind in Asia.

  18. Biological sulfate removal from acrylic fiber manufacturing wastewater using a two-stage UASB reactor

    Jin Li; Jun Wang; Zhaokun Luan; Zhongguang Ji; Lian Yu


    A two-stage UASB reactor was employed to remove sulfate from acrylic fiber manufacturing wastewater.Mesophilic operation (35±0.5℃) was performed with hydraulic retention time (HRT) varied between 28 and 40 hr.Mixed liquor suspended solids (MLSS)in the reactor was maintained about 8000 mg/L.The results indicated that sulfate removal was enhanced with increasing the ratio of COD/SO42-.At low COD/SO42-,the growth of the sulfate-reducing bacteria (SRB) was carbon-limited.The optimal sulfate removal efficiencies were 75% when the HRT was no less than 38 hr.Sulfidogenesis mainly happened in the sulfate-reducing stage,while methanogenesis in the methane-producing stage.Microbes in sulfate-reducing stage performed granulation better than that in methaneproducing stage.Higher extracellular polymeric substances (EPS) content in sulfate-reducing stage helped to adhere and connect the flocculent sludge particles together.SRB accounted for about 31% both in sulfate-reducing stage and methane-producing stage at COD/SO42- ratio of 0.5,while it dropped dramatically from 34% in sulfate-reducing stage to 10% in methane-producing stage corresponding to the COD/SO42- ratio of 4.7.SRB and MPA were predominant in sulfate-reducing stage and methane-producing stage respectively.

  19. [Use of algarrobo (Prosopis chilensis (Mol) Stuntz) flour as protein and dietary fiber source in cookies and fried chips manufacture].

    Escobar, Berta; Estévez, Ana María; Fuentes, Carolina; Venegas, Daniela


    Limiting amino acids of the protein from chilean "algarrobo" are isoleucine, theronine and methionine/cyteine. Cereals and legume blends allow to improve the amino acid balance, since legume have more lysine, and cereals are richer in sulphur amino acids. Due to the nutritional interest of "algarrobo" cotyledons, the use of "algarrobo cotyledon" flour (ACF) in sweet and salty snack manufacture was evaluated. Cookies and fried salty chips with 0%, 10% and 20% ACF were prepared. Flours were analyzed for color, particle size, moisture, proximate composition, available lysine, and soluble, insoluble and total dietary fiber. Cookies and chips were analyzed for the same characteristics (except for particle size); besides there were determined water activity, weight and size of the units, and also, the caloric value was computed. Sensory quality and acceptance of both products were evaluated. It is noticeable the high amount of protein, lipids, ash, crude fiber (63.6; 10.2; 4.3 and 4.2 g/100 g dmb, respectively), available lysine (62.4 mg/g protein) and total dietary fiber (24.2 g/100 g dmb) of ACF. Both, cookies and chips with ACF, showed a significant increase in the amount of protein, lipids, ash, crude fiber and, available lysine (from 15.5 to 19,3 and from 20.3 a 29.6 mg lisina/g protein, respectively), and total dietary fiber (from 1.39 to 2.80 and from 1.60 a 5.60 g/100 g dmb, respectively). All of the cookies trials were well accepted ("I like it very much"); chips with 10% of AFC showed the highest acceptance ("I like it"). It can be concluded that the use of ACF in cookies and chips manufacture increases the contribution of available lysine; their protein and dietary fiber content, improving the soluble/insoluble fiber ratio, without affect neither their physical nor their sensory acceptance.

  20. PTFE纤维制备技术的研究进展%Research progress in PTFE fiber manufacturing technology

    张天; 胡祖明; 于俊荣; 陈蕾; 诸静; 王亓超


    介绍了聚四氟乙烯(PTFE)纤维的结构和物理化学性能;详述了PTFE纤维制备技术,如载体纺丝(湿法纺丝、干法纺丝)、糊料挤出纺丝、熔体纺丝、切割膜裂法等纺丝工艺,比较了各种纺丝工艺的优缺点,载体纺丝法制备PTFE纤维技术较为成熟,可制备线密度较小的纤维;叙述了PTFE纤维在过滤材料、医学材料、密封填料和纺织工业等方面的应用;指出我国PTFE纤维发展的关键是改进及开发新的制备技术,提高PTFE纤维的质量及产量.%The structure and physical and chemical properties of polytetrafluoroethylene (PTFE) fiber were introduced. Hie manufacturing techniques for PTFE fiber were described in details, including carrier spinning (wet spinning and dry spinning), paste extrusion spinning, melt spinning, fissure spinning. The advantages and disadvantages of these spinning techniques were compared. Carrier spinning process was a mature technique for PTFE fiber,especially for low-linear density fiber. The application of PTFE fiber was described in the fields of filtration material, medical material, sealing packing and textile industry. It was pointed out that the key to China PTFE fiber development should be the innovation and development of novel manufacturing techniques and the improvement of PTFE fiber quality and output.

  1. Product stewardship and science: safe manufacture and use of fiber glass.

    Hesterberg, Thomas W; Anderson, Robert; Bernstein, David M; Bunn, William B; Chase, Gerald A; Jankousky, Angela Libby; Marsh, Gary M; McClellan, Roger O


    This paper describes a proactive product stewardship program for glass fibers. That effort included epidemiological studies of workers, establishment of stringent workplace exposure limits, liaison with customers on safe use of products and, most importantly, a research program to evaluate the safety of existing glass fiber products and guide development of new even safer products. Chronic inhalation exposure bioassays were conducted with rodents and hamsters. Amosite and crocidolite asbestos produced respiratory tract cancers as did exposure to "biopersistent" synthetic vitreous fibers. "less biopersistent" glass fibers did not cause respiratory tract cancers. Corollary studies demonstrated the role of slow fiber dissolution rates and biopersistence in cancer induction. These results guided development of safer glass fiber products and have been used in Europe to regulate fibers and by IARC and NTP in classifying fibers. IARC concluded special purpose fibers and refractory ceramic fibers are "possibly carcinogenic to humans" and insulation glass wool, continuous glass filament, rock wool and slag wool are "not classifiable as to their carcinogenicity to human." The NTP's 12th report on carcinogens lists "Certain Glass Wool Fibers (Inhalable)" as "reasonably anticipated to be a human carcinogen." "Certain" in the descriptor refers to "biopersistent" glass fibers and excludes "less biopersistent" glass fibers.

  2. Dry Process for Manufacturing Hybridized Boron Fiber/Carbon Fiber Thermoplastic Composite Materials from a Solution Coated Precursor

    Belvin, Harry L. (Inventor); Cano, Roberto J. (Inventor)


    An apparatus for producing a hybrid boron reinforced polymer matrix composite from precursor tape and a linear array of boron fibers. The boron fibers are applied onto the precursor tapes and the precursor tape processed within a processing component having an impregnation bar assembly. After passing through variable-dimension forming nip-rollers, the precursor tape with the boron fibers becomes a hybrid boron reinforced polymer matrix composite. A driving mechanism is used to pulled the precursor tape through the method and a take-up spool is used to collect the formed hybrid boron reinforced polymer matrix composite.

  3. Manufacture of and environmental effects on carbon fiber-reinforced phenylethynyl-terminated poly(etherimide)

    Bullions, Todd Aaron

    The initial objective of this research project was to determine the feasibility of manufacturing carbon fiber-reinforced (CFR) composites with a matrix consisting of a phenylethynyl-terminated version of a thermoplastic poly(etherimide) termed PETU. Successful composite manufacture with 3,000 g/mol (3k) PETU led to a survey of CFR 3kPETU mechanical properties for comparison with other high-performance composites. Encouraging results led to a study of moisture sorption effects on CFR 3kPETU properties. The success of these initial studies spawned the large scale production of 2,500 g/mol (2.5k) PETU. Thermal characterization of neat and CFR 2.5kPETU via differential scanning calorimetry, dynamic mechanical thermal analysis, and parallel plate rheometry resulted in an understanding of the influence of cure time and temperature on reaction progress via both reaction kinetics and monitoring of the glass transition temperature. From the rheological characterization, a two-stage, dual-Arrhenius model was developed to successfully model isothermal complex viscosity over the range of processing temperatures. Neat 2.5kPETU and CFR 2.5kPETU specimens were exposed separately to elevated temperature environments of different moisture and different oxygen concentrations to evaluate the effects of moisture absorption, moisture desorption, and thermal oxidation on material properties. Moisture absorption took place in a 90°C/85% relative humidity environment followed by moisture desorption in a 90°C/10% relative humidity environment. Thermal-oxidative aging for up to 5000 hours took place at 204°C in environments of four different oxygen partial pressures: 0.0 kPa, 2.84 kPa, 20.2 kPa, and 40.4 kPa. Following exposure to the different aging environments, the specimens were tested for retention of mechanical properties. In addition, moisture sorption properties were measured. Results from the moisture sorption studies on CFR 3kPETU and CFR 2.5kPETU suggest that fully cured

  4. Lyocell Fiber-Reinforced Cellulose Ester Composites-Manufacturing Considerations and Properties.


    Biodegradable thermoplastic composites were prepared using high modulus lyocell fibers and cellulose acetate butyrate (CAB). Two reinforcement fiber types: fabric and continuous fiber tow were used. Fabric had advantages of uniform alignment and easier processing, but lacked the use as a unidirectional reinforcement and a continuous method of matrix application. Three different matrix application methods were screened for both fiber types. Matrix application by suspension of particles in wate...

  5. Advanced treatment of wet-spun acrylic fiber manufacturing wastewater using three-dimensional electrochemical oxidation.

    Zheng, Tianlong; Wang, Qunhui; Shi, Zhining; Fang, Yue; Shi, Shanshan; Wang, Juan; Wu, Chuanfu


    A three-dimensional electrochemical oxidation (3D-EC) reactor with introduction of activated carbon (AC) as particle micro-electrodes was applied for the advanced treatment of secondary wastewater effluent of a wet-spun acrylic fiber manufacturing plant. Under the optimized conditions (current density of 500A/m(2), circulation rate of 5mL/min, AC dosage of 50g, and chloride concentration of 1.0g/L), the average removal efficiencies of chemical oxygen demand (CODcr), NH3-N, total organic carbon (TOC), and ultraviolet absorption at 254nm (UV254) of the 3D-EC reactor were 64.5%, 60.8%, 46.4%, and 64.8%, respectively; while the corresponding effluent concentrations of CODcr, NH3-N, TOC, and UV254 were 76.6, 20.1, and 42.5mg/L, and 0.08Abs/cm, respectively. The effluent concentration of CODcr was less than 100mg/L, which showed that the treated wastewater satisfied the demand of the integrated wastewater discharge standard (GB 8978-1996). The 3D-EC process remarkably improved the treatment efficiencies with synergistic effects for CODcr, NH3-N, TOC, and UV254 during the stable stage of 44.5%, 38.8%, 27.2%, and 10.9%, respectively, as compared with the sum of the efficiencies of a two-dimensional electrochemical oxidation (2D-EC) reactor and an AC adsorption process, which was ascribed to the numerous micro-electrodes of AC in the 3D-EC reactor. Gas chromatography mass spectrometry (GC-MS) analysis revealed that electrochemical treatment did not generate more toxic organics, and it was proved that the increase in acute biotoxicity was caused primarily by the production of free chlorine.


    Subyakto Subyakto


    Full Text Available Sisal (Agave sisalana as a perennial tropical plant grows abundantly in Indonesia. Its fibers can be used as the reinforcement agent of biocomposite products. Utilization of sisal as natural fiber has some notable benefits compared to synthetic fibers, such as renewable, light in weight, and low in cost. Manufacture of biocomposite requires the use of matrix such as thermoplastic polymer, e.g. polypropylene (PP and polylactic acid (PLA to bond together with the reinforcement agent (e.g. sisal fibers. In relevant, experiment was conducted on biocomposites manufacture that comprised sisal fibers and PP as well as PLA. Sisal fibers were converted into pulp, then refined to micro-size fibrillated fibers such that their diameter reduced to about 10 μm, and dried in an oven. The dry microfibrillated sisal pulp fibers cellulose (MSFC were thoroughly mixed with either PP or PLA with varying ratios of MSFC/PP as well as MSFC/PLA, and then shaped into the mat (i.e. MSFC-PP and MSFC-PLA biocomposites. Two kinds of shaping was employed, i.e. hot-press molding and injection molding. In the hot-press molding, the ratio of  MSFC/PP as well as MSFC/PLA ranged about 30/70-50/50. Meanwhile in the injection (employed only on assembling the MSFC-PLA biocomposite, the ratio of MSFC/PLA varied about 10/90-30/70. The resulting shaped MSFC-PP and MSFC-PLA biocomposites were then tested of its physical and mechanical properties. With the hot-press molding device, the physical and mechanical (strength properties of MSFC-PLA biocomposite were higher than those of  MSFC-PP biocomposite. The optimum ratio of  MSFC/PP as well as MSFC/PLA reached concurrently at 40/60. The strengths of MSFC-PP as well as MSFC-PLA biocomposites were greater than those of individual polymer (PP and PLA. With the injection molding device, only the MSFC-PLA  biocomposite  was formed  and its strengths  reached  maximum  at 30/70  ratio.  The particular strengths (MOR and MOE of MSFC


    W. Widiyanto


    Full Text Available This research was conducted to study the influence of kapok seed oil (KSO supplementation oncellulolytic enzyme and microbial fermentation activity. Sheep rumen fluid was used as enzyme sourceand inoculant, whereas carboxymethylcellulose (CMC was used as the substrate. There were 4 levels ofKSO supplementation as treatment, i.e. : 0% (T0, 5% (T1, 10% (T2, and 15% (T3. Two measuredvariables were reduced sugar production rate and gas fermentation production. The data were analyzedby analysis of variance in completely randomized design. The result showed that reduced sugarproduction rate in T0, T1, T2 and T3 treatment groups were 2.58; 2.93; 2.08 and 1.58 mg/gCMC/minute, respectively, whereas gas production were : 15.97; 13.26; 10.54 and 7.57 mg/g CMC,respectively. Kapok seed oil supplementation up to 5% DM of cellulose substrate (CMC did notinfluence the ruminal cellulolytic enzyme activity. The KSO supplementation level 10% - 15%decreased the ruminal cellulolytic enzyme activity.

  8. Cryogenic fiber optic temperature sensor and method of manufacturing the same

    Kochergin, Vladimir (Inventor)


    This invention teaches the fiber optic sensors temperature sensors for cryogenic temperature range with improved sensitivity and resolution, and method of making said sensors. In more detail, the present invention is related to enhancement of temperature sensitivity of fiber optic temperature sensors at cryogenic temperatures by utilizing nanomaterials with a thermal expansion coefficient that is smaller than the thermal expansion coefficient of the optical fiber but larger in absolute value than the thermal expansion coefficient of the optical fiber at least over a range of temperatures.

  9. Ultrafast Laser Fabrication of Novel Fiber Mach-Zehnder Interferometer Sensors and Its Cost-Effective Alternative Manufacturing Methods

    Wang Sumei; Jiang Lan; Li Benye; Zhao Longjiang; Yang Jinpeng; Wang Mengmeng; Xiao Hai; Lu Yongfeng; Hai-Lung Tasi


    The recent progresses of fiber sensor fabrication in our group are reviewed. Novel inline fiber Mach-Zehnder interferometer (MZI) sensors with various structures are proposed and manufactured by femtosecond laser fabrication and fusion splicing for high-quality sensing of refractivity-sensitive parameters such as temperature, concentration, humidity, pressure, stress and strain., a) for an MZI sensor with a trench on a single-mode fiber, the refractive index (RI) sensitivity of acetone vapor is about 10 nm/RIU (refractive index unit) and the temperature sensitivity is 51.5 pm/℃ from 200 to 875℃ ; b) For an MZI consisting of two micro-air-cavities, the sensitivity is501.5 nm/RIU and the detection limit is 1. 994 × 10 RIU at the refractive index of 1.4; c) to reduce the fabrication cost, a new fusion-splicing based method is proposed to fabricate MZI sensors; the sensitivity is 664.57 nm/RIU witha detection limit of 1.5 x 10 RIU and its cost is tens of times cheaper than those of commercialized long period fiber Gratings; Also, 5×10 acetone vapors are successfully detected by the MZI sensors coated with zeolite thin films.

  10. The addition of oat fiber and natural alternative sweeteners in the manufacture of plain yogurt.

    Fernández-García, E; McGregor, J U; Traylor, S


    Calorie-reduced yogurts that were fortified with 1.32% oat fiber were prepared from lactose-hydrolyzed milk, alone and supplemented with 2 and 4% sucrose or with 1.6, 3.6, and 5.5% fructose. Treated samples were compared with unsweetened yogurt and with yogurts sweetened with 2, 4, and 6% sucrose. Addition of 5.5% fructose increased fermentation time by 60%, slowing down the production of lactic, pyruvic, acetic, and propionic acids and the consumption of hippuric and orotic acids. Lactose hydrolysis had an inhibitory effect on starter activity at the beginning of fermentation and a stimulatory effect at the end of fermentation. Fiber addition led to increases in concentrations of acetic and propionic acid. Lactobacilli counts were lower in samples treated with fructose. The use of hydrolyzed milk had a stimulatory effect on total bacteria and lactobacilli counts throughout the cold storage period. After 28 d of storage, lactobacilli counts were consistently higher in fiber-fortified yogurts, but total bacteria counts were lower. Apparent viscosity increased with the addition of sweetener and fiber. Lactose-hydrolyzed and fructose yogurts had the highest viscosity values. Samples sweetened with sucrose received the highest scores for flavor. Fiber addition decreased overall flavor quality. The lactose-hydrolyzed yogurts received the highest flavor scores, independent of fiber fortification. Fiber addition improved the body and texture of unsweetened yogurts but lowered overall scores for body and texture in yogurts sweetened with sucrose.

  11. Characterization of Potential Exposures to Nanoparticles and Fibers during Manufacturing and Recycling of Carbon Nanotube Reinforced Polypropylene Composites.

    Boonruksa, Pongsit; Bello, Dhimiter; Zhang, Jinde; Isaacs, Jacqueline A; Mead, Joey L; Woskie, Susan R


    Carbon nanotube (CNT) polymer composites are widely used as raw materials in multiple industries because of their excellent properties. This expansion, however, is accompanied by realistic concerns over potential release of CNTs and associated nanoparticles during the manufacturing, recycling, use, and disposal of CNT composite products. Such data continue to be limited, especially with regards to post-processing of CNT-enabled products, recycling and handling of nanowaste, and end-of-life disposal. This study investigated for the first time airborne nanoparticle and fibers exposures during injection molding and recycling of CNT polypropylene composites (CNT-PP) relative to that of PP. Exposure characterization focused on source emissions during loading, melting, molding, grinding, and recycling of scrap material over 20 cycles and included real-time characterization of total particle number concentration and size distribution, nanoparticle and fiber morphology, and fiber concentrations near the operator. Total airborne nanoparticle concentration emitted during loading, melting, molding, and grinding of CNT-PP had geometric mean ranging from 1.2 × 10(3) to 4.3 × 10(5) particles cm(-3), with the highest exposures being up to 2.9 and 300.7 times above the background for injection molding and grinding, respectively. Most of these emissions were similar to PP synthesis. Melting and molding of CNT-PP and PP produced exclusively nanoparticles. Grinding of CNT-PP but not PP generated larger particles with encapsulated CNTs, particles with CNT extrusions, and respirable fiber (up to 0.2 fibers cm(-3)). No free CNTs were found in any of the processes. The number of recycling runs had no significant impact on exposures. Further research into the chemical composition of the emitted nanoparticles is warranted. In the meanwhile, exposure controls should be instituted during processing and recycling of CNT-PP.

  12. Large-Scale Manufacturing of Bulk Metallic Glass Sheets and Fiber Metal Laminates Project

    National Aeronautics and Space Administration — Liquidmetal Technologies (LMT) and the University of Southern California (USC)'s M.C. Gill Composites Center team up to develop manufacturing processes for...

  13. Crystalline behaviors and phase transition during the manufacture of fine denier PA6 fibers

    ZHANG ChengFeng; LIU YuHai; LIU ShaoXuan; LI HuiZhen; HUANG Kun; PAN QingHua; HUA XiaoHui; HAO ChaoWei; MA QingFang; LV ChangYou; LI WeiHong; YANG ZhanLan; ZHAO Ying; WANG DuJin; LAI GuoQiao; JIANG JianXiong; XU YiZhuang; WU JinGuang


    Recently we have successfully produced fine denier PA6 fibers by using additives containing lanthanide compounds.Meanwhile,crystallization and phase transition of PA6 fibers during spinning and drawing processes were investigated.During the spinning process,β phase crystal could be obtained In as-spun PA6 fibers which were produced with relatively high melt draw ratio,while γ phase crystal predominated when the melt draw ratio was relatively low.β phase crystal,whose behaviors ere similar with those of γ phase by FT-IR and XRD characterization,could be transformed to α form easily when PA6 fibers are immersed in boiling water.However,γ phase crystal of PA6 remains unchanged in boiling water.Thus,β and γ phase crystals of PA6 can be differentiated by the crystalline behaviors of PA6 fibers after treatment in boiling water.Further experiments demonstrate that the β phase can also be produced during a drawing process where a phase transformation from γ to α occurs.In other words,βphase may act as an intermediate state during the phase transformation.

  14. Properties of SBS and sisal fiber composites: ecological material for shoe manufacturing

    José Carlos Krause de Verney


    Full Text Available The worldwide trend toward using cheap, atoxic and durable materials from renewable resources contributes to sustainable development. Thus, the investigation of the potential use of vegetal fibers as reinforcing agent in polymeric composites has gained new significance. Sisal fiber has emerged as a reinforcing material for polymers used in automobile, footwear and civil industries. In this work, properties such as hardness, tensile strength and tear strength of polymer composites composed by block copolymer styrene-butadiene-styrene (SBS and 5, 10 and 20% by weight of sisal fiber were evaluated. The influence of conventional polymer processing techniques such as single-screw and double-screw extrusion, as well as the addition of coupling agent on the composite mechanical performance was investigated. Also, the morphology and thermal stability of the composites were analyzed. The addition of 2 wt. (% maleic anhydride as coupling agent between sisal fiber and SBS has improved the composite mechanical performance and the processing in a double-screw extruder has favored the sisal fiber distribution in the SBS matrix.

  15. Relationship between rheological manufacturing process and optical performance of optical fiber coupler

    SHUAI Ci-jun; DUAN Ji-an; ZHONG Jue


    Through theoretical analysis and experiments, the viscoelastic mechanical model of optical fiber coupler in theprocess of fused biconical taper was established, and the numerical analysis in non-uniform temperature field was made. The results show that the rheological parameters, such as drawing speed and fused temperature, have a tremendous influence on stress distribution and performance of optical fiber coupler, especially the influence of fused temperature. The change of fused temperature by 5 ℃ can lead to the change of the maximum stress by 30% and stress difference by 20% in the same cross section. The change of temperature gradient by 3% can result in the change of stress difference by 90%. In the present condition of rheological technology, rheological defects such as crystallizations and microcracks are easy to generate in the optical fiber coupler.

  16. Chemical composition of abaca (Musa textilis) leaf fibers used for manufacturing of high quality paper pulps.

    del Río, José C; Gutiérrez, Ana


    The chemical composition of leaf fibers of abaca (Musa textilis), which are commonly used for high-quality paper pulp production, was thoroughly studied. The results revealed that the lignin content was 13.2% of the total fiber. The analysis of abaca fibers by pyrolysis coupled to gas chromatography-mass spectrometry (Py-GC/MS) released predominantly compounds arising from lignin and p-hydroxycinnamic acids, with high amounts of 4-vinylphenol. The latter compound was demonstrated to arise from p-coumaric acid by pyrolysis of abaca fibers in the presence of tetramethylammonium hydroxide, which released high amounts of p-coumaric acid (as the methyl derivative). Products from p-hydroxyphenyl (H), guaiacyl (G), and syringyl (S) propanoid units, with a predominance of the latter (H:G:S molar ratio of 1.5:1:4.9), were also released after Py-GC/MS of abaca fibers. Sinapyl and coniferyl acetates, which are thought to be lignin monomer precursors, were also found in abaca. The extractives content of the abaca fiber (0.4%) was low, and the most predominant compounds were free sterols (24% of total extract) and fatty acids (24% of total extract). Additionally, significant amounts of steroid ketones (10%), triglycerides (6%), omega-hydroxyfatty acids (6%), monoglycerides (4%), fatty alcohols (4%), and a series of p-hydroxycinnamyl (p-coumaric and ferulic acids) esterified with long chain alcohols and omega-hydroxyfatty acids were also found, together with minor amounts of steroid hydrocarbons, diglycerides, alpha-hydroxyfatty acids, sterol esters, and sterol glycosides.

  17. Carcass Characteristics of Kacang Goats Fed Ration Containing MH-1 Variety of Kapok Seed Meal (Ceiba pentandra, GAERTN.

    T. Hidjaz


    Full Text Available This research aimed to study the carcass characteristics of Kacang goats fed ration containing kapok seed meal (KSM as a component of the concentrate. The experiment was conducted in two stages. The first stage was to find out the best variety of kapok that will be used in the second experiment; the second stage was to determine the benefits of KSM on carcass characteristics. Twenty-five, 8 months old Kacang goats with initial body weight of 11.71±1.08 kg, were used in this experiment. The animals were housed individually based on completely randomized design (CRD with 5 treatments and 5 replications. The rations were based on forage:concentrate ratio of 50:50 dry matter basis. The ration contained concentrates, with increasing levels of KSM, i.e.: R0 (napier grass + concentrate: rice bran, coconut cake, corn, urea + 0% KSM; R5 (R0 + KSM 5%; R10 (R0 + KSM 10%; R15 (R0 + KSM 15%; and R20 (R0 + KSM 20%. Drinking water was provided ad libitum. The result of first stage showed that KSM variety of MH-1 would be used as a component of the concentrate on the second experiment. The increasing level of KSM in the rations had significant effect (P<0.05 on physical characteristics of the carcass, such as dressing percentage (44.35%, carcass length (54.006 cm, fleshing index (130.59 g/cm, plumpness of leg (87.48%, loin eye area (5.06 cm2, and percentage of carcass meat (64.69%. It is concluded that MH-1 variety of KSM can be used as a feed component up to 20 % in the goat ration.

  18. Seamless metal-clad fiber-reinforced organic matrix composite structures and process for their manufacture

    Bluck, Raymond M. (Inventor); Bush, Harold G. (Inventor); Johnson, Robert R. (Inventor)


    A metallic outer sleeve is provided which is capable of enveloping a hollow metallic inner member having continuous reinforcing fibers attached to the distal end thereof. The inner member is then introduced into outer sleeve until inner member is completely enveloped by outer sleeve. A liquid matrix member is then injected into space between inner member and outer sleeve. A pressurized heat transfer medium is flowed through the inside of inner member, thereby forming a fiber reinforced matrix composite material. The wall thicknesses of both inner member and outer sleeve are then reduced to the appropriate size by chemical etching, to adjust the thermal expansion coefficient of the metal-clad composite structure to the desired value. thereby forming a fiber reinforced matrix composite material. The wall thicknesses of both inner member and outer sleeve are then reduced to the appropriate size by chemical etching, to adjust the thermal expansion coefficient of the metal-clad composite structure to the desired value. The novelty of this invention resides in the development of a efficient method of producing seamless metal clad fiber reinforced organic matrix composite structures.

  19. Study of Heat Transfer in a Kapok Material from the Convective Heat Transfer Coefficient and the Excitation Pulse of Solicitations External Climatic

    M. Dieng


    Full Text Available The aim of this study is to characterize thermal insulating local material, kapok, from a study in 3 dimensions in Cartesian coordinate and in dynamic frequency regime. From a study a 3 dimensional the heat transfer through a material made of wool kapok (thermal conductivity: &lambda = 0,035 W/m/K; density: &rho = 12, 35 kg/m3; thermal diffusivity: &alpha = 17, 1.10-7 m2 /s is presented. The evolution curves of temperature versus convective heat transfer coefficient have helped highlight the importance of pulse excitation and the depth in the material. The thermal impedance is studied from representations of Nyquist and Bode diagrams allowing characterizing the thermal behavior from thermistors. The evolution of the thermal impedance with the thermal capacity of the material is presented.

  20. Panels Manufactured from Vegetable Fibers: An Alternative Approach for Controlling Noises in Indoor Environments

    Leopoldo Pacheco Bastos


    Full Text Available Noise control devices such as panels and barriers, when of high efficiency, generally are of difficult acquisition due to high costs turning in many cases their use impracticable, mainly for limited budget small-sized companies. There is a huge requirement for new acoustic materials that have satisfactory performance, not only under acoustic aspect but also other relevant ones and are of low cost. Vegetable fibers are an alternative solution when used as panels since they promise satisfactory acoustic absorption, according to previous researches, exist in abundance, and derive from renewable sources. This paper, therefore, reports on the development of panels made from vegetable fibers (coconut, palm, sisal, and açaí, assesses their applicability by various experimental (flammability, odor, fungal growth, and ageing tests, and characterize them acoustically in terms of their sound absorption coefficients on a scale model reverberant chamber. Acoustic results point out that the aforementioned fiber panels play pretty well the role of a noise control device since they have compatible, and in some cases, higher performance when compared to commercially available conventional materials.

  1. Manufacture of magnetically active fiber-reinforced composites for use in power generation

    Etches, Julie; Bond, Ian; Mellor, Phil


    A major issue yet to be resolved for embedding sensors, actuators and microelectromechanical systems (MEMS) in 'smart' structures is that of providing power. Work is ongoing in the field with examples of micro battery technology, use of solar power and micro fuel cells. The work presented here considers a technology to enable the development of integrated power generation and actuation. Magnetic fibre reinforced composite material has been developed which utilises hollow glass fibres filled with active magnetic material. The resulting material maintains structural integrity as well as providing a possible means of electrical power generation from a dynamically loaded structure. The hollow glass fibres were manufactured in-house using a bespoke fibre drawing facility. Hard magnetic powder materials were introduced into the hollow fibre cores to provide an active electromagnetic function. This paper will discuss the manufacture, characterization and optimisation of active magnetic fibre reinforced composite materials.

  2. Process for the manufacture of seamless metal-clad fiber-reinforced organic matrix composite structures

    Bluck, Raymond M. (Inventor); Bush, Harold G. (Inventor); Johnson, Robert R. (Inventor)


    A process for producing seamless metal-clad composite structures includes providing a hollow, metallic inner member and an outer sleeve to surround the inner member and define an inner space therebetween. A plurality of continuous reinforcing fibers is attached to the distal end of the outside diameter of the inner member, and the inner member is then introduced, distal end first, into one end of the outer sleeve. The inner member is then moved, distal end first, into the outer sleeve until the inner member is completely enveloped by the outer sleeve. A liquid matrix material is then injected into the space containing the reinforcing fibers between the inner member and the outer sleeve. Next a pressurized heat transfer medium is passed through the inner member to cure the liquid matrix material. Finally, the wall thickness of both the inner member and the outer sleeve are reduced to desired dimensions by chemical etching, which adjusts the thermal expansion coefficient of the metal-clad composite structure to a desired value.

  3. Sustainable Energy Solutions Task 4.1 Intelligent Manufacturing of Hybrid Carbon-Glass Fiber-Reinforced Composite Wind Turbine Blades

    Twomey, Janet M. [Wichita State Univ., KS (United States)


    In this subtask, the manufacturability of hybrid carbon-glass fiber-reinforced composite wind turbine blades using Vacuum-Assisted Resin Transfer Molding (VARTM) was investigated. The objective of this investigation was to study the VARTM process and its parameters to manufacture cost-effective wind turbine blades with no defects (mainly eliminate dry spots and reduce manufacturing time). A 2.5-dimensional model and a 3-dimensional model were developed to simulate mold filling and part curing under different conditions. These conditions included isothermal and non-isothermal filling, curing of the part during and after filling, and placement of injection gates at different locations. Results from this investigation reveal that the process can be simulated and also that manufacturing parameters can be optimized to eliminate dry spot formation and reduce the manufacturing time. Using computer-based models is a cost-effective way to simulate manufacturing of wind turbine blades. The approach taken herein allows the design of the wind blade manufacturing processes without physically running trial-and-error experiments that are expensive and time-consuming; especially for larger blades needed for more demanding environmental conditions. This will benefit the wind energy industry by reducing initial design and manufacturing costs which can later be passed down to consumers and consequently make the wind energy industry more competitive.

  4. Manufacture of Green-Composite Sandwich Structures with Basalt Fiber and Bioepoxy Resin

    J. P. Torres


    Full Text Available Nowadays, there is a growing interest for the use and development of materials synthesized from renewable sources in the polymer composites manufacturing industry; this applies for both matrix and reinforcement components. In the present research, a novel basalt fibre reinforced (BFR bioepoxy green composite is proposed as an environmentally friendly alternative to traditional petroleum-derived composites. In addition, this material system was combined with cork as core material for the fabrication of fibre composite sandwich structures. Mechanical properties of both skin and core materials were assessed through flexural and tensile tests. Finite element (FEM simulations for the mechanical stress analysis of the sandwich material were carried out, and a maximum allowable shear stress for material failure under bending loads was established. Permeability measurements of the basalt fabrics were carried out in order to perform numerical simulations of liquid composite moulding (LCM processes on the PAM-RTM software. The proposed green-composite sandwich material was used for the fabrication of a longboard as a case study for a sports equipment application. Numerical simulations of the mould filling stage allowed the determination of an optimal mould filling strategy. Finally, the load-bearing capacity of the board was studied by means of FEM simulations, and the presented design proved to be acceptable for service.

  5. Biodiesel Production from Kapok (Ceiba pentandra Seed Oil using Naturally Alkaline Catalyst as an Effort of Green Energy and Technology

    N.A. Handayani


    Full Text Available Nowadays, energy that used to serve all the needs of community, mainly generated from fossil (conventional energy. Terrace in energy consumption is not balanced with adequate fossil fuel reserves and will be totally depleted in the near future. Indonesian Government through a Presidential Decree No. 5 year 2006 mandates an increased capacity in renewable energy production from 5 percent to 15 percent in 2025. C. pentandra seed oil has feasibility as a sustainable biodiesel feedstock in Indonesia. The aim of this paper was to investigate biodiesel production from ceiba petandra seed oil using naturally potassium hydroxide catalyst. Research designs are based on factorial design with 2 levels and 3 independent variables (temperature, reaction time and molar ratio of methanol to oil. According to data calculation, the most influential single variable is molar ratio of methanol to oil. Characterization of biodiesel products meet all the qualifications standardized by SNI 04-7182-2006. Keywords: biodiesel, kapok seed oil, c. pentandra, green technology

  6. 碳纤维制造产业的专利分析%Analysis of patents on carbon fiber manufacturing technology

    冀小强; 易方方


    对碳纤维制造技术专利文献进行了检索统计,分别从年度发展趋势、专利申请国分布、申请人状况和中美日欧四局共同申请的重点专利布局等方面对碳纤维制造产业的国内外技术专利进行了分析,揭示了国内外碳纤维专利申请的现状,分析了主要专利申请人专利的国际专利分类领域和技术重点,为我国科研院所和企业提出了专利申请布局的相关建议.提出了我国应利用已公开的专利技术,研发特种碳纤维的制造技术,强化碳纤维的应用技术,促进碳纤维的产业化和工程化.%The relevant patents of carbon fiber manufacturing technologies were retrieved. The China and international patents on carbon fiber manufacturing technologies were analyzed from the aspects of annual trend and geographical spread of patent applications, statistics of patent applicants, distribution of key patents filed in US, Japan, Europe and China patent offices. The status of carbon fiber patent application was explored is China and abroad. The international classification and focal points of patent technology were analyzed according to the dominant patent applicants. Some suggestion on the patent application strategy was put forward for China science research institutes and enterprises. It was pointed out that China should develop the manufacturing technology of special carbon fiber, strengthen the application technology and stimulate the industrialization and engineering technology of carbon fiber using the published patent technologies.


    Guanben Du


    Full Text Available Binderless fiberboards from enzymatic hydrolysis lignin (EHL and cotton stalk fibers were prepared under various manufacturing conditions, and their physico-mechanical properties were evaluated. Full factorial experimental design was used to assess the effect of fiber moisture content and pressing temperature on boards’ properties. In addition, differential scanning calorimetry (DSC was used to obtain the glass transition temperature (Tg of EHL. We found that both fiber moisture content and pressing temperature had significant effects on binderless fiberboards’ properties. High fiber moisture content and pressing temperature are suggested to contribute to the self-bonding improvement among fibers with lignin-rich surface mainly by thermal softening enzymatic hydrolysis lignin. In this experiment, the optimized pressing temperature applied in binderless fiberboard production should be as high as 190°C in accordance with the EHL Tg value of 189.4°C, and the fiber moisture content should be limited to less than 20% with a higher board density of 950 kg/m3 to avoid the delamination of boards during hot pressing.

  8. Reducing the nonconforming products by using the Six Sigma method: A case study of a polyes-ter short cut fiber manufacturing in Indonesia

    Oky Syafwiratama


    Full Text Available Polyester short cut fiber is a textile industry which is rarely explored or researched. This research explains the necessary steps of improvement using Six Sigma method to reduce the nonconform-ing products in a polyester short cut fiber manufacturing in Indonesia. An increased noncon-forming products in the shortcut fiber production process created some quality problems from January to May, 2015. Define, measure, analysis, improve, control (DMAIC steps were im-plemented to determine root cause of the problems and to improve production process using sta-tistical approach. The results of Six Sigma improvement has indicated that the process capability was increased from 2.2 to 3.1 sigma, savings $18,394.2 USD per-month.

  9. Reinforcing Wooden Composite with Glass Fiber Fabric - Manufacturing Technology as a Factor Limiting Mechanical Properties and Reliability

    Deskiewicz Adam


    Full Text Available This paper investigates the strength and reliability of the wooden composites reinforced with glass fiber for the skateboard application. Three different methods of glass-fiber reinforcement have been used to prepare totally 94 samples, including control trial. Two lamination methods have been utilized: vacuum and HPL (High Pressure Lamination. Conducted analysis allowed to determine preferred production technique.

  10. Development of manufacturing process for large-diameter composite monofilaments by pyrolysis of resin-impregnated carbon-fiber bundles

    Bradshaw, W. G.; Pinoli, P. C.; Vidoz, A. E.


    Large diameter, carbon-carbon composite, monofilaments were produced from the pyrolysis of organic precursor resins reinforced with high-strenght carbon fibers. The mechanical properties were measured before and after pyrolysis and the results were correlated with the properties of the constituents. The composite resulting from the combination of Thornel 75 and GW-173 resin precursor produced the highest tensile strength. The importance of matching strain-to-failure of fibers and matrix to obtain all the potential reinforcement of fibers is discussed. Methods are described to reduce, within the carbonaceous matrix, pyrolysis flaws which tend to reduce the composite strength. Preliminary studies are described which demonstrated the feasibility of fiber-matrix copyrolysis to alleviate matrix cracking and provide an improved matrix-fiber interfacial bonding.

  11. Good manufacturing practice-compliant animal-free expansion of human bone marrow derived mesenchymal stroma cells in a closed hollow-fiber-based bioreactor.

    Nold, Philipp; Brendel, Cornelia; Neubauer, Andreas; Bein, Gregor; Hackstein, Holger


    Mesenchymal stroma cells (MSC) are increasingly recognized for various applications of cell-based therapies such as regenerative medicine or immunomodulatory treatment strategies. Standardized large-scale expansions of MSC under good manufacturing practice (GMP)-compliant conditions avoiding animal derived components are mandatory for further evaluation of these novel therapeutic approaches in clinical trials. We applied a novel automated hollow fiber cell expansion system (CES) for in vitro expansion of human bone marrow derived MSC employing a GMP-compliant culture medium with human platelet lysate (HPL). Between 8 and 32 ml primary bone marrow aspirate were loaded into the hollow fiber CES and cultured for 15-27 days. 2-58 million MSC were harvested after primary culture. Further GMP-compliant cultivation of second passage MSC for 13 days led to further 10-20-fold enrichment. Viability, surface antigen expression, differentiation capacity and immunosuppressive function of MSC cultured in the hollow fiber CES were in line with standard criteria for MSC definition. We conclude that MSC can be enriched from primary bone marrow aspirate in a GMP-conform manner within a closed hollow fiber bioreactor and maintain their T lymphocyte inhibitory capacity. Standardized and reliable conditions for large scale MSC expansion pave the way for safe applications in humans in different therapeutic approaches.


    杨建利; 杜美利; 黄婕; 王健


    活性炭纤维是以高聚物为原料,经高温炭化和活化而制成的一种纤维状高效吸附分离材料.利用废旧有机丝为原料,探索在不同工艺条件下制取活性炭纤维的可行性.经扫描电镜、X射线衍射、红外分光光度计及亚甲基蓝吸附实验分析得出优化的工艺条件为:炭化温度,650℃;用CO2活化,活化温度为950℃,活化时间为60 min,制得吸附性能优良的活性炭纤维.%The activated carbon fiber is a kind of highly effective separation and adsorption material, which takes polymer as raw material while carbonization and activation in high temperature. In this study, we use waste organic silk as raw material, seek feasibility to manufacture activated carbon fiber in different condition. In the end, through the SEM, XRD, IR and adsorption of methylene blue trihydrate, we has preparated excellent performance activated carbon fiber and concluded optimal conditions: carbonization temperature is 650 ℃ , activation is in CO2 atmosphere, activation temperature is 950 ℃, activation time is 60 min.

  13. 75 FR 34943 - Defense Federal Acquisition Regulation Supplement; Para-Aramid Fibers and Yarns Manufactured in a...


    ... does not produce within the U.S. yarns made from staple para-aramid fiber. DoD has now identified 72... there are many small entities involved in the weaving and production of para-aramid fabrics and that it would be devastating to the textile industry to expand the rule to cover the import of woven fabric...

  14. 智能三维机织玄武岩纤维复合材料的制备%Manufacture of Intelligent Three Dimensional Basalt Fiber Compound Material

    吕丽华; 魏春艳; 赵欣; 李晓宁


    Manufacture method of three dimensional basalt fiber compound material was discussed. 800 tex twisted glass fiber filament yarn was used as warp,2 000 tex twistless basalt fiber filament yarn was used as weft,constantan resistance wire with 0.7 mm diameter was used as material, through VARTM shaping processing, intelligent three dimensional basalt fiber compound material was designed and developed,change of resistance was tested. It is considered that three dimensional basalt fiber preform can be developed and designed on common loom that was modified properly. Sensitive intelligent compound material with perceptive load perception can be made through VARTM forming processing,I. E. Three dimensional basalt fiber fabric with resistance wire and unsaturated polyester resin were compounded and formed, the processing is simpler and the cost is lower.%探讨智能三维机织玄武岩纤维复合材料的制备方法.原料采用以800 tex有捻玻璃纤维纱为经纱、2000 tex玄武岩纤维无捻粗纱为纬纱以及以直径为0.7 mm的康铜电阻丝,通过VARTM成形工艺,开发设计了智能三维机织玄武岩纤维复合材料,并对其应变丝电阻的变化进行了检测.认为:在普通织机上经适当改造,便能开发生产带电阻丝的三维机织玄武岩纤维预制件;通过VARTM成形工艺,把带电阻丝的三维机织玄武岩纤维织物与不饱和聚酯树脂复合成形,制成具有感知负载功能的敏感智能复合材料,工艺简单,成本低.

  15. 制取可降解纤维地膜的秸秆纤维特性研究%Study on the Characteristic of Straw Fiber for Manufacturing Biodegradable Fiber Mulch

    李丽霞; 陈海涛; 周成; 黄振华; 房欣


    Product features and processing technology were determined by characteristics of raw mate- rials in great degree, thus, studying on physical and chemical and mechanical pulping characteristic of fiber for manufacturing biodegradable fiber mulch were important significance. Straw fiber morphology was determined by Leica microscope, statistical analysis of the length, width and aspect ratio were studied by SPSS17.0. Physical and chemical between types of straw and straw fiber and mechanical pulping characteristic significance, straw fiber composition content through machining were done with Design--expert 6.0.10. The results showed that soybean straw fiber length, width and aspect ratio were 17 ram, 1887 um, 17,while eggplant straw fiber were 11 mm, 1338 um, 20; soybean straw cel- lulose content was 48.7 % ,hemicellulose Content was 12.7% ,lignin content was 15.65 % ,eggplant straw cellulose content was 34.31%,hemicellulose content was 11.03% ,lignin content was 10.69%; After the mechanical processing , soybean straw hemicellulose significantly increased, cellulose and lignin significantly decreased, eggplant straw hemi--cellulose and lignin content significantly increased ,cellulose was not significantly change; soybean straw fiber cellulose content was significantly higher than eggplant straw fiber, lignin content was significantly lower than eggplant straw fiber ;soybean straw was fit for mulching after mechanical processing.%原料的特性在很大程度上决定了产品的特性及加工工艺,因此对制成可降解纤维地膜的原料秸秆纤维进行物理化学及机械打浆特性研究具有重要意义。本研究采用Leica显微镜测定秸秆纤维形态,SPSS17.0统计分析纤维长宽比,Design-expert6.0.10区组对比分析两种秸秆、纤维间理化及机械打浆特性差异和经机械加工后纤维成分含量变化。试验结果表明,大豆秸秆纤维的长度、宽度及长宽比分别是17mm、1887扯m、17,茄

  16. Three-dimensional architecture of lithium-anodes made from graphite fibers coated with thin-films of silicon oxycarbide: Design, performance and manufacturability

    Saleh, Ibrahim; Raj, Rishi


    Silicon oxycarbide (SiCO) is an amorphous molecular network of Sisbnd Csbnd O tetrahedra anchored to graphene-like carbon. The graphene forms a three dimensional cellular network with a domain size of ∼5 nm. Therefore nanometer thick films of SiCO grown on graphite may be expected to have unusual behavior. We grow these films on a bed of commercially available graphite fibers that serve the dual function of a current collector. The electrochemical behavior of the composite is measured as a function of the thickness of the SiCO films. Thick films approach the typical behavior of bulk SiCO (which has three times the capacity of graphite, but suffers from poor first cycle efficiency). However, films, approximately 100 nm thick, show high first cycle efficiency as well as high capacity. The composite performs better than the prediction from the rule-of-mixtures, which further substantiates the unusual behavior of the thin-film architecture. The Raman spectra of these thin films also differ from bulk SiCO. The development of thin graphite fibers, with a high surface to volume ratio that have the same capacity as the current graphite-powder technology, coupled with manufacturing of these thin-films by a liquid-polymer precursor based process, can propel these results toward commercialization.

  17. [Survey of carbon fiber reinforced plastic orthoses and occupational and medical problems based on a questionnaire administered to companies involved in the manufacture of prosthetics and orthotics].

    Kaneshiro, Yuko; Furuta, Nami; Makino, Kenichiro; Wada, Futoshi; Hachisuka, Kenji


    We surveyed carbon fiber reinforced plastic orthoses (carbon orthoses) and their associated occupational and medical problems based on a questionnaire sent to 310 companies which were members of the Japan Orthotics and Prosthetics Association. Of all the companies, 232 responded: 77 of the 232 companies dealt with ready-made carbon orthoses, 52 dealt with fabricated custom-made orthoses, and 155 did not dealt with carbon orthoses. Although the total number of custom-made carbon ortheses in Japan was 829/ 5 years, there was a difference by region, and one company fabricated only 12 (per 5 years) custom-made carbon orthoses on average. The advantages of the carbon orthosis were the fact that it was "light weight", "well-fitted", had a "good appearance", and "excellent durability", while the disadvantages were that it was "expensive", "high cost of production", of "black color", and required a "longer time for completion", and "higher fabrication techniques". From the standpoint of industrial medicine, "scattering of fine fragments of carbon fibers", "itching on the skin" and "health hazards" were indicated in companies that manufacture the orthosis. In order to make the carbon orthosis more popular, it is necessary to develop a new carbon material that is easier to fabricate at a lower cost, to improve the fabrication technique, and to resolve the occupational and medical problems.

  18. Glass Fibers: Quo Vadis?

    Edith Mäder


    Full Text Available Since the early 1930s, the process of melting glass and subsequently forming fibers, in particular discontinuous fiber glass or continuous glass filaments, evolved into commercial-scale manufacturing.[...

  19. 新型芳纶纤维复合材料用于制造毫米波天线罩的研究%Research of Aramid Fiber Composite on Manufacturing Millimeter-Wave Antenna Radome



    为弥补现有毫米波天线罩战场防护性差的缺点,根据毫米波天线罩的特点,在适用于制造毫米波天线罩的通用材料(E玻璃纤维、石英玻璃纤维复合材料)及新型材料(芳纶纤维复合材料)之间进行理论及试验比较,得出适合于制造具有防弹能力的毫米波天线罩的材料,并对使用该材料的天线罩在防护性、电性能和生产性等方面的性能提升做出评估。%For making up the deficiency of the ballistic resistance capability,with on the property of millimeter-wave an-tenna radome,compare the current material (E glass fiber,quartz glass fiber)and new material (aramid fiber)which are used in manufacturing millimeter-wave antenna radome.We conclude that aramid fiber is very suitable for manufacturing millimeter-wave antenna radome which has the capability of ballistic resistance.Then evaluate the electronic capability,the ballistic resistance capability and the manufacture efficiency.

  20. Additively Manufactured Propulsion System

    Dushku, Matthew; Mueller, Paul


    New high-performance, carbon-fiber reinforced polymer material allows additive manufacturing to produce pressure vessels capable of high pressures (thousands of pounds per square inch). This advancement in turn allows integral hybrid propulsion which is revolutionary for both CubeSats and additively-manufactured spacecraft. Hybrid propulsion offers simplicity as compared to bipropellant liquid propulsion, significantly better safety compared to solid or monopropellant hydrazine propulsion, an...

  1. The Fiber Optic Connection.

    Reese, Susan


    Describes the fiber optics programs at the Career and Technical Center in Berlin, Pennsylvania and the Charles S. Monroe Technology Center in Loudoun County, Virginia. Discusses the involvement of the Fiber Optic Association with education, research and development, manufacturing, sales, distribution, installation, and maintenance of fiber optic…


    刁少波; 张道来; 姜学钧; 许博超; 任宏波; 徐磊; 朱志刚


    Due to its water-solubility and different half-life,Ra isotopes play important roles in biogeochemical process,water exchange and groundwater movement in estuaries and marine coastal areas.The efficiency of Mn fiber application is an important factor for the determination of Ra isotopes in seawater.In this study,the Mn fiber was made by KMnO4 solution and polypropylene fiber.The detailed parameters of Mn fiber manufacture are optimized and the experimental results are analyzed by scanning electronic microscope.The effect of the Mn fiber manufacture can be evaluated by the surface morphology under the scanning electronic microscope and the elemental analysis using energy spectrum.So scanning electron microscope could be an effective tool for assessment of Mn fiber manufacture.%镭同位素在河口与海洋近岸区域的生物地球化学行为、水体交换、地下水的输运等研究中发挥了重要的作用.准确测定海水中的镭同位素是应用的基础,锰纤维的富集效率是镭同位素测定过程中一个重要的因素.应用无镭水的KMnO4溶液和聚丙烯纤维材料进行了锰纤维制作实验,用扫描电镜分析技术进行了制作效果的研究,优化了锰纤维详细制作过程的详细参数.扫描电镜的表面形态分析和能谱的元素分析可以很好地评价锰纤维的制作效果,可见扫描电镜可以作为一种锰纤维制作效果的有效识别工具.

  3. 亲油性纤维材料性能及应用%Lipophilic Fiber Material Properties and Applications



    The cellulosic fibers are widely distributed in nature, such as cones Fatong fibers, Kapok fibers, Yanghwa fibers, Dandelion fibers are cellulose fibers, fibers with oil fast, large oil, water repellent performance characteristics fibers for textile production and processing is not easy, but can be used as a sea absorbing material, and processing method is simple, absorbing effect.%  纤维素纤维是自然界广泛分布的天然纤维,像法桐球果纤维、木棉纤维、杨花纤维、蒲公英绒纤维,都是纤维素纤维,纤维具有吸油快、吸油量大、拒水的性能特点,纤维不易进行纺织生产加工,但可以作为海面吸油材料使用,并且加工方法简单,吸油效果好。

  4. Electrohydrodynamic Printing and Manufacturing

    Aksay, Ilhan A. (Inventor); Saville, Dudley A. (Inventor); Poon, Hak Fei (Inventor); Korkut, Sibel (Inventor); Chen, Chuan-hua (Inventor)


    An stable electrohydrodynamic filament is obtained by causing a straight electrohydrodynamic filament formed from a liquid to emerge from a Taylor cone, the filament having a diameter of from 10 nm to Such filaments are useful in electrohydrodynamic printing and manufacturing techniques and their application in liquid drop/particle and fiber production, colloidal deployment and assembly, and composite materials processing.

  5. An Engineering Manufacturing and Application of PAN-based Carbon Fibers%高性能聚丙烯腈基碳纤维工程化研制及应用进展

    李崇俊; 刘建军; 刘勇琼; 邓红兵; 王世英


    概述了西安康本材料公司高性能聚丙烯腈(PAN)基碳纤维工程化研制及应用进展情况。结果表明:在碳纤维方面,该公司在国产碳纤维原丝制造技术及碳纤维韧性提高方面都具有专有技术和独到之处;碳纤维主要性能指标达到了T300级水平,实现了1k和3k军工用小丝束碳纤维的连续稳定化生产和批量供货。在碳纤维复合材料应用方面,采用该公司碳纤维研制的碳/碳复合材料喉衬和碳纤维/酚醛树脂基扩张段,已成功地通过了固体火箭发动机(SRM)热试车试验考核,奠定了耐烧蚀材料方面的军工应用基础。目前3k碳纤维抗拉强度已达到4 500 MPa以上,实现了T400级的技术突破,正在以SRM壳体结构复合材料应用为目标,进行T700级高性能6k和12k碳纤维的攻关研制及应用试验。%It's briefly introduced that an engineering manufacturing and its application of PAN based carbon fibers made by Xi'an Carbon Materials Co., Ltd. (XCM). XCM has proprietary technologies and know-how in high performance precursor fibers and an enhanced toughness of carbon fibers. The carbon fibers properties have predomi- nately achieved T300 grade, and the engineering lines of lk and 3k fibers are now running continuously and stably as well as serve the customers in batch production. The components employed XCM carbon fibers, including carbon/carbon composites throat insert and carbon fiber reinforced phenolic resin exit cone, have been successfully evaluated in solid rocket motors firing test, laying the foundation of military industry application as ablation materials. The advanced grade carbon fiber has a tensile strength of over 4 500 MPa, indicating a technology breakthrough of T400 grade. XCM is now endeavoring in the T700 grade carbon fiber of 6k and 12k with the target of structural composites application in solid rocket motor cases.

  6. Optical fibers for FTTH application

    Guzowski, Bartlomiej; Tosik, Grzegorz; Lisik, Zbigniew; Bedyk, Michal; Kubiak, Andrzej


    In this paper the specifics of FTTH (Fiber To The Home) networks in terms of requirements for optical fibers has been presented. Optical fiber samples used in FTTH applications acquired from the worldwide leading manufacturers were subjected to small diameter mandrel wraps tests. The detailed procedures of performed tests and the measurement results has been presented.

  7. Computational manufacturing


    This paper presents a general framework for computational manufacturing. The methodology of computational manufacturing aims at integrating computational geometry, machining principle, sensor information fusion, optimization, computational intelligence and virtual prototyping to solve problems of the modeling, reasoning, control, planning and scheduling of manufacturing processes and systems. There are three typical problems in computational manufacturing, i.e., scheduling (time-domain), geometric reasoning (space-domain) and decision- making (interaction between time-domain and space-domain). Some theoretical fundamentals of computational manufacturing are also discussed.

  8. Precision manufacturing

    Dornfeld, David


    Today there is a high demand for high-precision products. The manufacturing processes are now highly sophisticated and derive from a specialized genre called precision engineering. Precision Manufacturing provides an introduction to precision engineering and manufacturing with an emphasis on the design and performance of precision machines and machine tools, metrology, tooling elements, machine structures, sources of error, precision machining processes and precision process planning. As well as discussing the critical role precision machine design for manufacturing has had in technological developments over the last few hundred years. In addition, the influence of sustainable manufacturing requirements in precision processes is introduced. Drawing upon years of practical experience and using numerous examples and illustrative applications, David Dornfeld and Dae-Eun Lee cover precision manufacturing as it applies to: The importance of measurement and metrology in the context of Precision Manufacturing. Th...

  9. Discussion of Sound-Absorbing Paper Manufacturing by Using Vermiculite Powder and Collagen Fiber%蛭石粉和胶原纤维配抄吸音纸的探讨

    罗英; 张美云; 刘正伟


    将具有吸音性能的蛭石粉作为填料,利用胶原纤维与植物纤维混合制备吸音纸,研究蛭石粉对吸音纸物理特性和吸音性能的影响,并分析纸页结构形态对吸音性能的影响。结果表明:蛭石粉的用量保持在15%左右,纸页性能变化较小;而且蛭石粉可以改善纸页的吸音性能,纸页结构更均匀,使其吸音性能稳定。%A new sound-absorbing paper was manufactured by using collagen fibers and plant fibers, sound-absorbing vermiculite powder as filler. The effects of the vermiculite powder on the paper physical characteristics and sound-absorbing efficiency were studied, and the effects of the paper structure on the sound-absorbing efficiency were discussed. The research results indicated: when the amount of vermiculite powder was about 15%, the paper performance was stable. Adding vermiculite powder could improve the sound-absorbing performance and make the paper structure uniformity, so the sound-absorbing ability becomes stable.


    W. Widiyanto


    Full Text Available This research was conducted to study the influence of protected kapok seed oil (PKSOsupplementation in its combination with concentrate, in this case was rice bran (RB on lipid content ofthin tailed sheep received field grass as basal feed. A number of 24 heads of male thin-tailed sheep wereused as experimental material. These sheep were divided into 8 treatment groups. There were twotreatment factors, i.e. : PKSO supplementation (S as factor I and RB supplementation (K as factor II.Factor I consisted of 2 levels, i.e. 0% (S0 and 10% (S1, whereas factor II consist of 4 levels, i.e. 0%(K0, 15% (K1, 30% (K2 and 45% (K3, respectively, based on dry matter (DM intake. Severalvariables were measured, namely content of intra muscular fat (IMF, iodine number of muscular fattyacid, content of meat cholesterol and omega 6 fatty acid (in this case linoleic acid. The collected datawere statistically analyzed by analysis of variance with factorial treatment pattern (2 x 4 in completelyrandomized design (CRD. Content of IMF in sheep supplemented with 0 and 15% KSO levels was notsignificantly different from those without kapok seed oil (KSO supplementation at the same level ofRB feeding (3.45 and 3.99% vs 3.01 and 3.75%. Supplementation of protected KSO in combinationwith 30 and 45% RP resulted in significantly increased (P < 0.05 IMF content (4.75 and 5.93% vs 4.32and 5.40% and significantly decreased (P < 0.05 meat chollesterol content (62.46 and 65.26 mg/100 g vs 89.21 and 72.63 mg/100 g also significantly increased (P < 0.05 linoleic acid proportion (15.52 and18.25% vs 3.68 and 4.04% and iodine number (12.52 and 10.25 vs 4.09 and 4.98.

  11. Fiber Lasers V

    Hansen, Kim P.; Olausson, Christina Bjarnal Thulin; Broeng, Jes


    High-power fiber lasers and amplifiers have gained tremendous momentum in the last five years, and many of the traditional manufactures of gas and solid-state lasers are pursuing the attractive fiber-based systems, which are now displacing the old technology in many areas. High-power fiber laser...... systems require specially designed fibers with large cores and good power handling capabilities – requirements that are all met by the airclad fiber technology. In the present paper we go through many of the building blocks needed to build high-power systems and we show an example of a complete airclad...... laser system. We present the latest advancements within airclad fiber technology including a new 70 μm single-mode polarization-maintaining rod-type fiber capable of amplifying to MW power levels. Furthermore we describe the novel airclad based pump combiners and their use in a completely monolithic 350...

  12. Study and manufacture for POD staple fiber spinning equipment%聚芳噁二唑短纤维纺丝设备的研制



    简要介绍了聚芳噁二唑纤维的性能及其在国内的发展现状。结合1000t/a聚芳噁二唑短纤维纺丝生产线的工艺流程、主要工艺参数,对该生产线上一些关键设备的研制进行了分析和探讨,指出:层叠式湿法纺丝机、喷丝帽呈环形排布的喷丝组件、采用安全玻璃的可升降式防护窗、活动喷嘴式喷淋系统、带支撑环的夹套式烘干辊供汽装置等新结构与新技术,对提高相关设备的性能很有帮助。%process and the key equipments of POD fiber main process on the production developmen parameters for lion line were new technology such as cascading wet spinning caps, lifli roller steam supply ng protective window deviee with support t in China were briefly introduced. Coadfined wi 000 t/a POD staple fiber spinning production line, analyzed and discussed. It pointed out that: new spinning machine, spinning component with safety glass, movable nozzle spray ring, were velw helpful to improve equip with annular some shelure and arrangement system, jaeket type drying ment performance.

  13. Manufacturing technologies



    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  14. Manufacturing Interfaces

    Houten, van F.J.A.M.


    The paper identifies the changing needs and requirements with respect to the interfacing of manufacturing functions. It considers the manufacturing system, its components and their relationships from the technological and logistic point of view, against the background of concurrent engineering. Desi

  15. 植被恢复用植生卷材制造技术及其应用%Manufacture Technology of Vegetative Blanket of Natural Fiber for Revegetation and Its Use

    郭文静; 赵平; 王正; 范留芬


    综述以植物纤维为主要原料的复合植生卷材在边坡绿化中的应用优势,介绍复合植生卷材的特点以及以无纺布或纸、农作物秸秆、木纤维为主要原料的不同复合植生卷材的制造技术及其特点,概述复合植生卷材的国内外技术发展应用状况,并提出复合植生卷材在植被恢复和边坡绿化等领域的应用前景及其在我国生态环境综合治理中低碳加工、循环利用的新思路。%The application advantages of vegetative blanket made from natural fiber in slope vegetation were summarized. Both the characteristics of compounded vegetative blanket as well as the manufacture technology and characteristics of different types of compounded vegetative blanket made from paper or nonwoven fabrics, crop stalks and wood fiber respectively were described. The technology development and application of compounded vegetative blanket at home and abroad were also reviewed. Finally, the paper prospected the application of compounded vegetative blanket in revegetation and slope vegetation, and proposed the new thought that corapounded vegetative blanket can be used in China's eological environment improvement to achieve low-carbon and recycling use.

  16. Airclad fiber laser technology

    Hansen, Kim P.; Olausson, Christina Bjarnal Thulin; Broeng, Jes


    High-power fiber lasers and amplifiers have gained tremendous momentum in the last five years, and many of the traditional manufactures of gas and solid-state lasers are pursuing the attractive fiber-based systems, which are now displacing the old technology in many areas. High-power fiber laser...... laser system. We present the latest advancements within airclad fiber technology including a new 70 μm single-mode polarization-maintaining rod-type fiber capable of amplifying to MW power levels. Furthermore we describe the novel airclad based pump combiners and their use in a completely monolithic 350...... W CW fiber laser system with an M2 of less than 1.1. Finally, we briefly touch upon the subject of photo darkening and its origin....

  17. Airclad fiber laser technology

    Hansen, Kim P.; Olausson, Christina Bjarnal Thulin; Broeng, Jes


    High-power fiber lasers and amplifiers have gained tremendous momentum in the last 5 years. Many of the traditional manufacturers of gas and solid-state lasers are now pursuing the fiber-based systems, which are displacing the conventional technology in many areas. High-power fiber laser systems...... laser system. We present the latest advancements within airclad fiber technology including a new 100 m single-mode polarization-maintaining rod-type fiber capable of amplifying to megawatt power levels. Furthermore, we describe the novel airclad-based pump combiners and their use in a completely...... monolithic 350 W cw fiber laser system with an M2 of less than 1.1. © 2011 Society of Photo-Optical Instrumentation Engineers (SPIE)....

  18. 麻秆芯纤维发泡缓冲包装材料的制备工艺%Manufacturing Technology of Foaming Buffer Packaging Material Prepared from Cannabis sativa Core Fiber

    何蕊; 陈太安; 戈应仓


    利用大麻秆芯纤维为植物纤维原料制备缓冲包装材料,探讨麻秆芯纤维添加量、胶黏剂、发泡剂和填料4个工艺因素对发泡体性能的影响,并利用外观特征、密度和回弹率3个性能指标对发泡体进行综合评价,筛选出的优化工艺条件为:麻秆芯纤维添加量为30.0%,胶黏剂用量为20.0%,发泡剂用量为1.5%,填料用量为10.0%.优化工艺条件下制备的发泡材料外观量化评分为9,密度为0.151//cm3,回弹率为3.22%,初步达到缓冲包装材料的要求.%The foaming buffer packaging material was experimented to be made of the Cannabis sativa stem core fiber. The influence of the proportion of four major raw material components i. e. , the amount of C. sativa stem core fiber, glue dosage, dosage of foaming agent and the additive dosage applied, upon the properties of foaming material was studied, and the properties of the foaming material were comprehensively evaluated with appearance, bulk density and shape recovery rate indexes. The results showed that the optimized raw material proportionfor the processing was 30. 0% of fiber, 20. 0% of glue, 1. 5% of foaming agent and 10. 0% of additive. The foaming buffer packaging material manufactured by the optimized processing technology was assessed that the appearance was scored as 9 points, the bulk density was 0. 151 g/cm3 and the shape recovery rate was 3. 22% , indicating that the foaming material could be used as buffer packaging material.

  19. Micro Manufacturing

    Hansen, Hans Nørgaard


    Manufacturing deals with systems that include products, processes, materials and production systems. These systems have functional requirements, constraints, design parameters and process variables. They must be decomposed in a systematic manner to achieve the best possible system performance....... If a micro manufacturing system isn’t designed rationally and correctly, it will be high-cost, unreliable, and not robust. For micro products and systems it is a continuously increasing challenge to create the operational basis for an industrial production. As the products through product development...... processes are made applicable to a large number of customers, the pressure in regard to developing production technologies that make it possible to produce the products at a reasonable price and in large numbers is growing. The micro/nano manufacturing programme at the Department of Manufacturing...

  20. Smart Manufacturing.

    Davis, Jim; Edgar, Thomas; Graybill, Robert; Korambath, Prakashan; Schott, Brian; Swink, Denise; Wang, Jianwu; Wetzel, Jim


    Historic manufacturing enterprises based on vertically optimized companies, practices, market share, and competitiveness are giving way to enterprises that are responsive across an entire value chain to demand dynamic markets and customized product value adds; increased expectations for environmental sustainability, reduced energy usage, and zero incidents; and faster technology and product adoption. Agile innovation and manufacturing combined with radically increased productivity become engines for competitiveness and reinvestment, not simply for decreased cost. A focus on agility, productivity, energy, and environmental sustainability produces opportunities that are far beyond reducing market volatility. Agility directly impacts innovation, time-to-market, and faster, broader exploration of the trade space. These changes, the forces driving them, and new network-based information technologies offering unprecedented insights and analysis are motivating the advent of smart manufacturing and new information technology infrastructure for manufacturing.

  1. The design of recycled waste fiber nonwovens manufacturing honeycomb sandwich structure%再生废旧纤维非织造布制造蜂窝夹层结构的设计

    许兰涛; 王山英; 粘伟诚; 田雨胜; 吴晓青


    Basing various plain press damage way of the material , via reduction of plain press damage formula the structure design of the recycled waste fiber nonwovens manufacturing honeycomb sandwich structure material was studied.By the property parameter of the nonwovens , through calculation and design the ratio of wall thickness/honeycomb length ts c =0.03, the theory plain press strength of the material would be the highest, in this condition, the nonwovens with honeycomb sandwich structure was designed .%  根据材料不同的平压破坏形式,通过对平压破坏方程的推导,对用再生废旧纤维制造的非织造布蜂窝夹层结构材料的结构设计进行了研究。依据非织造布的性能参数,通过计算得出了蜂壁厚度ts/蜂窝边长c为0.03时蜂窝夹层结构材料的理论平压强度最大,设计时非织造布蜂窝边长c与蜂壁厚度ts按满足ts c =0.03条件取值均可。

  2. The Thickness Design Calculation should be Paid Attention to during the Manufacture of Glass Fiber Reinforced Plastic Tank%玻璃钢储罐生产应重视厚度的设计计算

    谢春良; 骆立刚


    Although the quantity of glass fiber reinforced plastic ( FRP) tank increases every year, the quality has not been improved simultaneously, the reasons mostly being insufficient wall thickness and low quality of internal and external surfaces arising from the negligence to relevant quality standards and the insufficient attention to tank thickness design calculation of manufacturing enterprises. Emphasizes the importance of the thickness design calculation of FRP tank and discusses the calculation method, which aims to help improve the quality of FRP tanks and therefore avoid potential accidents due to inferior tank quality.%我国玻璃钢储罐用量逐年增加,但其产品质量并没有同步提升。存在的主要问题是储罐壁厚不足和内外表面质量不符合要求等。原因在于设备制造企业对相关标准的忽视和对玻璃钢储罐厚度设计计算的不重视。强调了玻璃钢储罐厚度设计计算的重要性,并论述了其设计计算方法,以期对提高玻璃钢储罐产品质量及消除事故隐患有所帮助。

  3. Piezoelectric ceramic fibers for active fiber composites: a comparative study

    Kornmann, Xavier; Huber, Christian; Elsener, Hans-Rudolf


    The morphology and the free strain performances of three different piezoelectric ceramic fibers used for the manufacture of active fiber composites (AFCs) have been investigated. The morphology of the fibers has a direct influence on the manufacture of the AFCs. Fibers with non-uniform diameters are more difficult to contact with the interdigitated electrodes and can be the cause of irreparable damages in AFCs. An indirect method requiring the use of a simple analytical model is proposed to evaluate the free strain of active fiber composites. This indirect method presents a relatively good agreement with direct free strain measurements performed with strain gages glued on both sides of an AFC. The results show a systematic difference of ca. 20 % between the indirect and the direct methods. However, the indirect method did not permit to see differences of piezoelectric performance between the types of fibers.

  4. Green insulation: hemp fibers



    Indian hemp (Cannabis indica) is known for its psychotropic values and it is banned in most countries. However, industrial hemp (Cannabis sativa) is known for its tough fibers. Several manufactures in Europe including, small niche players, have been marketing hemp insulation products for several years. Hemp is a low environmental impact material. Neither herbicide nor pesticide is used during the growth of hemp. The fibers are extracted in a waste-free and chemical-free mechanical process. Hemp can consume CO2 during its growth. In addition, hemp fiber can be disposed of harmlessly by composting or incineration at the end of its life. Hemp fibers are processed and treated only minimally to resist rot and fungal activity. There is little health risk when producing and installing the insulation, thanks to the absence of toxic additive. Its thermal resistance is comparable to mineral wool. But the development and marketing of hemp fibers may be restricted in North America.

  5. Agave Americana Leaf Fibers

    Ashish Hulle


    Full Text Available The growing environmental problems, the problem of waste disposal and the depletion of non-renewable resources have stimulated the use of green materials compatible with the environment to reduce environmental impacts. Therefore, there is a need to design products by using natural resources. Natural fibers seem to be a good alternative since they are abundantly available and there are a number of possibilities to use all the components of a fiber-yielding crop; one such fiber-yielding plant is Agave Americana. The leaves of this plant yield fibers and all the parts of this plant can be utilized in many applications. The “zero-waste” utilization of the plant would enable its production and processing to be translated into a viable and sustainable industry. Agave Americana fibers are characterized by low density, high tenacity and high moisture absorbency in comparison with other leaf fibers. These fibers are long and biodegradable. Therefore, we can look this fiber as a sustainable resource for manufacturing and technical applications. Detailed discussion is carried out on extraction, characterization and applications of Agave Americana fiber in this paper.

  6. Manufacturing technology

    Leonard, J.A.; Floyd, H.L.; Goetsch, B.; Doran, L. [eds.


    This bulletin depicts current research on manufacturing technology at Sandia laboratories. An automated, adaptive process removes grit overspray from jet engine turbine blades. Advanced electronic ceramics are chemically prepared from solution for use in high- voltage varistors. Selective laser sintering automates wax casting pattern fabrication. Numerical modeling improves performance of photoresist stripper (simulation on Cray supercomputer reveals path to uniform plasma). And mathematical models help make dream of low- cost ceramic composites come true.

  7. Green Manufacturing

    Patten, John


    Green Manufacturing Initiative (GMI): The initiative provides a conduit between the university and industry to facilitate cooperative research programs of mutual interest to support green (sustainable) goals and efforts. In addition to the operational savings that greener practices can bring, emerging market demands and governmental regulations are making the move to sustainable manufacturing a necessity for success. The funding supports collaborative activities among universities such as the University of Michigan, Michigan State University and Purdue University and among 40 companies to enhance economic and workforce development and provide the potential of technology transfer. WMU participants in the GMI activities included 20 faculty, over 25 students and many staff from across the College of Engineering and Applied Sciences; the College of Arts and Sciences' departments of Chemistry, Physics, Biology and Geology; the College of Business; the Environmental Research Institute; and the Environmental Studies Program. Many outside organizations also contribute to the GMI's success, including Southwest Michigan First; The Right Place of Grand Rapids, MI; Michigan Department of Environmental Quality; the Michigan Department of Energy, Labor and Economic Growth; and the Michigan Manufacturers Technical Center.

  8. Carbonized asphaltene-based carbon-carbon fiber composites

    Bohnert, George; Lula, James; Bowen, III, Daniel E.


    A method of making a carbon binder-reinforced carbon fiber composite is provided using carbonized asphaltenes as the carbon binder. Combinations of carbon fiber and asphaltenes are also provided, along with the resulting composites and articles of manufacture.

  9. Sustainable Development in Chemical Fiber Industry

    Flora Zhao


    The 18th China International Man-Made Fiber Conference (Xiaoshan 2012), themed on "How does Chemical Fiber Industry to Realize Sustainable Development against the Background of High-cost Era?", kicked off in Hangzhou on September 6th, 2012. More than 600 representatives from nearly 20 major chemical fiber manufacturing countries and regions all over the world were gathered together to discuss the sustainable development strategies of international chemical fiber industry in the context of the current compficated environment from different perspectives.

  10. Technology optimization for manufacturing biodegradable mulch using soybean straw fiber%大豆秸秆纤维制造可降解地膜工艺参数优化

    李丽霞; 纪文义※; 陈海涛; 周成


      A mount of straw residue left in the field is able to raise the environmental pollution and resource waste. Utilization of the straw resource enables to resolve these problems, promote the economic growth, open the new industries and increase employment. The manufacture of biodegradable film raises the high utilization value of soybean straw resources. The biodegradable film is low cost and friend environment, which can meet the requirements of covering and cultivation. The method applied five factors and five levels 1/2 quadratic regression orthogonal rotation center. Grammage, mixing ratio, rosin, bauxite, and wet strength agent were influencing factors. Dry tensile strength, wet tensile strength were objective functions. The measurement of dry tensile strength was referenced to the GB/T453-1989 and the measurement of wet tensile strength was referenced to the GB/T465.2-1989. This paper analyzed the effect of factors on the dry tensile strength and wet tensile strength, the rate of factors on objective function, and the optimal technology parameters of soybean straw fiber for manufacturing biodegradable mulch. Through the analysis of the effect of factors on function, the models of dry tensile strength and wet tensile strength were built and the models were significantly different. The rank of effect of every factor on functions was judged by the F value. The results showed that 1)The rank of effect of five factors on dry tensile strength:KP mixture ratio, grammage, wet strength agent, rosin and bauxite;2)The rank of effect of five factors on the wet tensile:KP mixing ratio, grammage, wet strength agent, bauxite and rosin;3)in the conditions when grammage of 50-110 g/m2, mixing ratio of 0-50%, wet strength agent of 1.2%-2.0%, rosin of 0.3%-1.5%, bauxite of 1%-5%, optimal technology parameters of soybean straw fiber manufacturing biodegradable film were grammage of 92-110 g/m2, mixing ratio of 23.3%-30%, wet strength agent of 1.2%, rosin of 0.3%, bauxite of

  11. Preliminary characterization of glass fiber sizing

    Petersen, Helga Nørgaard; Kusano, Yukihiro; Brøndsted, Povl


    Glass fiber surfaces are treated with sizing during manufacturing. Sizing consists of several components, including a film former and a silane coupling agent that is important for adhesion between glass fibers and a matrix. Although the sizing highly affects the composite interface and thus...... the strength of the composites, little is known about the structure and chemistry of the sizing. A part of sizing was extracted by soxhlet extraction. The fibers were subsequently burned and some fibers were merely burned for analysis of glass fiber and sizing. The results showed that the analyzed fibers had...

  12. Measurement comparison of cotton fiber micronaire and its components by portable near infrared spectroscopy instruments

    Micronaire is a key cotton fiber classing and quality assessment property, and changes in fiber micronaire can impact downstream fiber processing and dye consistency in the textile manufacturing industry. Micronaire is a function of two fiber components—fiber maturity and fineness. Historically, m...

  13. Polymer fiber waveguides for terahertz radiation

    Nielsen, Kristian

    Terahertz radiation offers many exciting applications noticeably in spectroscopy and it is showing promising results in imaging, mainly for security applications. In this project the study of using structured polymer fibers for THz waveguiding is presented. The inspiration for the THz fiber...... is taken from microstructured polymer optical fibers (mPOFs) used at optical wavelengths for sensing and communication. The fibers investigated can be divided into two groups, the solid core fibers and the hollow core fibers. The solid core fibers offer the broadest bandwidth with the best dispersion....... The polymer material with lowest loss is Topas and all the solid core fibers are manufactured using this material. The polymer PMMA however has higher refractive index along with higher loss, and this higher refractive index is utilized to achieve a large bandwidth hollow core fiber with a low air...

  14. Method of manufacturing fibrous hemostatic bandages

    Larsen, Gustavo; Spretz, Ruben; Velarde-Ortiz, Raffet


    A method of manufacturing a sturdy and pliable fibrous hemostatic dressing by making fibers that maximally expose surface area per unit weight of active ingredients as a means for aiding in the clot forming process and as a means of minimizing waste of active ingredients. The method uses a rotating object to spin off a liquid biocompatible fiber precursor, which is added at its center. Fibers formed then deposit on a collector located at a distance from the rotating object creating a fiber layer on the collector. An electrical potential difference is maintained between the rotating disk and the collector. Then, a liquid procoagulation species is introduced at the center of the rotating disk such that it spins off the rotating disk and coats the fibers.

  15. Green Fiber Bottle

    Didone, Mattia; Tosello, Guido

    technologies, the manufacturing technology for the production of the bottle has to offer the possibility of significant energy savings. Molded pulp products are made from wood fibers dispersed in water, and then they are formed, drained and dried. A relatively large quantity of resources (i.e. energy and time......The ambition of the Green Fiber Bottle (GFB) project is to manufacture a fully biodegradable bottle. Carlsberg is the intended end user, and they aim to package their beer in the new bottle. The new product is intended to replace the existing plastic and glass bottles, and thus reducing...... their impact on the environment, especially the oceans. For example, the life span of a plastic bottle in the ocean is 500 years, and during its degradation, the plastic is reduced to micro pieces, which causes the starvation of several marine animals. The new bottle is completely made from molded paper pulp...

  16. The Economics of Big Area Addtiive Manufacturing

    Post, Brian [Oak Ridge National Laboratory (ORNL); Lloyd, Peter D [ORNL; Lindahl, John [Oak Ridge National Laboratory (ORNL); Lind, Randall F [ORNL; Love, Lonnie J [ORNL; Kunc, Vlastimil [ORNL


    Case studies on the economics of Additive Manufacturing (AM) suggest that processing time is the dominant cost in manufacturing. Most additive processes have similar performance metrics: small part sizes, low production rates and expensive feedstocks. Big Area Additive Manufacturing is based on transitioning polymer extrusion technology from a wire to a pellet feedstock. Utilizing pellets significantly increases deposition speed and lowers material cost by utilizing low cost injection molding feedstock. The use of carbon fiber reinforced polymers eliminates the need for a heated chamber, significantly reducing machine power requirements and size constraints. We hypothesize that the increase in productivity coupled with decrease in feedstock and energy costs will enable AM to become more competitive with conventional manufacturing processes for many applications. As a test case, we compare the cost of using traditional fused deposition modeling (FDM) with BAAM for additively manufacturing composite tooling.

  17. Effect of carbon nanotube on physical and mechanical properties of natural fiber/glass fiber/cement composites

    Hamed Younesi Kordkheili; Shokouh Etedali Shehni; Ghorban Niyatzade


    The objective of this investigation was to introduce a cement-based composite of higher quality. For this purpose new hybrid nanocomposite from bagasse fiber, glass fiber and multi-wall carbon nanotubes (MWCNTs) were manufactured. The physical and mechanical proper-ties of the manufactured composites were measured according to standard methods. The properties of the manufactured hybrid nanocomposites were dramatically better than traditional composites. Also all the reinforced composites with carbon nanotube, glass fiber or bagasse fiber exhibited better properties rather than neat cement. The results indicated that bagasse fiber proved suitable for substitution of glass fiber as a reinforcing agent in the cement composites. The hybrid nanocomposite containing 10%glass fiber, 10%bagasse fiber and 1.5%MWCNTs was selected as the best compound.

  18. Additive manufacturing – a sustainable manufacturing route

    Frăţilă Domniţa


    Full Text Available Additive Manufacturing (AM technologies allow developing and manufacturing very complex shaped parts and functional products with a high level of customization, being a great alternative to Traditional Manufacturing (TM methods like injection molding, die-casting or machining. Due to the importance of cleaner production in the field of manufacturing processes, sustainability of AM processes needs to be assessed in order to make easier its acceptance and implementation in the industry. Furthermore, the manufacturers can improve their competitiveness and profitability by considering the ecological aspects during the manufacturing step of a product. This paper gives a survey on sustainability issues related to AM.

  19. Fiber biology

    Cotton fiber cells arising from seed epidermis is the most important agricultural textile commodity in the world. To produce fully mature fibers, approximately two months of fiber developmental process are required. The timing of four distinctive fiber development stages consisting of initiation, ...

  20. Using a Fiber Loop and Fiber Bragg Grating as a Fiber Optic Sensor to Simultaneously Measure Temperature and Displacement

    Hsu-Chih Cheng


    Full Text Available This study integrated a fiber loop manufactured by using commercial fiber (SMF-28, Corning and a fiber Bragg grating (FBG to form a fiber optic sensor that could simultaneously measure displacement and temperature. The fiber loop was placed in a thermoelectric cooling module with FBG affixed to the module, and, consequently, the center wavelength displacement of FBG was limited by only the effects of temperature change. Displacement and temperature were determined by measuring changes in the transmission of optical power and shifts in Bragg wavelength. This study provides a simple and economical method to measure displacement and temperature simultaneously.

  1. Fiber coupler end face wavefront surface metrology

    Compertore, David C.; Ignatovich, Filipp V.; Marcus, Michael A.


    Despite significant technological advances in the field of fiber optic communications, one area remains surprisingly `low-tech': fiber termination. In many instances it involves manual labor and subjective visual inspection. At the same time, high quality fiber connections are one of the most critical parameters in constructing an efficient communication link. The shape and finish of the fiber end faces determines the efficiency of a connection comprised of coupled fiber end faces. The importance of fiber end face quality becomes even more critical for fiber connection arrays and for in the field applications. In this article we propose and demonstrate a quantitative inspection method for the fiber connectors using reflected wavefront technology. The manufactured and polished fiber tip is illuminated by a collimated light from a microscope objective. The reflected light is collected by the objective and is directed to a Shack-Hartmann wavefront sensor. A set of lenses is used to create the image of the fiber tip on the surface of the sensor. The wavefront is analyzed by the sensor, and the measured parameters are used to obtain surface properties of the fiber tip, and estimate connection loss. For example, defocus components in the reflected light indicate the presence of bow in the fiber end face. This inspection method provides a contact-free approach for quantitative inspection of fiber end faces and for estimating the connection loss, and can potentially be integrated into a feedback system for automated inspection and polishing of fiber tips and fiber tip arrays.

  2. Electron microscopy study of refractory ceramic fibers.

    MacKinnon, P A; Lentz, T J; Rice, C H; Lockey, J E; Lemasters, G K; Gartside, P S


    In epidemiological studies designed to identify potential health risks of exposures to synthetic vitreous fibers, the characterization of airborne fiber dimensions may be essential for assessing mechanisms of fiber toxicity. Toward this end, air sampling was conducted as part of an industry-wide study of workers potentially exposed to airborne fibrous dusts during the manufacture of refractory ceramic fibers (RCF) and RCF products. Analyses of a subset of samples obtained on the sample filter as well as on the conductive sampling cowl were performed using both scanning electron microscopy (SEM) and transmission electron microscopy (TEM) to characterize dimensions of airborne fibers. Comparison was made of bivariate fiber size distributions (length and diameter) from air samples analyzed by SEM and by TEM techniques. Results of the analyses indicate that RCF size distributions include fibers small enough in diameter ( 60 microm) may go undetected by TEM, as evidenced by the proportion of fibers in this category for TEM and SEM analyses (1% and 5%, respectively). Limitations of the microscopic techniques and differences in fiber-sizing rules for each method are believed to have contributed to the variation among fiber-sizing results. It was concluded from these data that further attempts to characterize RCF exposure in manufacturing and related operations should include analysis by TEM and SEM, since the smallest diameter fibers are not resolved with SEM and the fibers of longer length are not sized by TEM.

  3. Great prospects for fiber optics sensors

    Hansen, T. E.


    Fiber optic sensors provide noise immunity and galvanic insulation at the measurement point. Interest in such sensors is increasing for these reasons. In the United States sales are expected to increase from 12 million dollars in 1981 to 180 million in 1991. Interferometric sensors based on single modus fibers deliver extremely high sensitivity, while sensors based on multi-modus fibers are more easily manufactured. The fiber optic sensors which are available today are based on point measurements. Development of fiber optic sensors in Norway is being carried out at the Central institute and has resulted in the development of medical manometers which are now undergoing clinical testing.

  4. Additive manufacturing – a sustainable manufacturing route

    Frăţilă Domniţa; Rotaru Horaţiu


    Additive Manufacturing (AM) technologies allow developing and manufacturing very complex shaped parts and functional products with a high level of customization, being a great alternative to Traditional Manufacturing (TM) methods like injection molding, die-casting or machining. Due to the importance of cleaner production in the field of manufacturing processes, sustainability of AM processes needs to be assessed in order to make easier its acceptance and implementation in the industry. Furth...

  5. Fundamentals of fiber bonding in thermally point-bonded nonwovens

    Chidambaram, Aparna

    Thermal point bonding (TPB) uses heat and pressure to bond a web of fibers at discrete points imparting strength to the manufactured fabric. This process significantly reduces the strength and elongation of the bridging fibers between bond points while strengthening the web. Single fiber experiments were performed with four structurally different polypropylene fibers to analyze the inter-relationships between fiber structure, fiber properties and bonding process. Two fiber types had a low birefringence sheath or surface layer while the remaining had uniform birefringence profiles through their thickness. Bonds were formed between isolated pairs of fibers by subjecting the fibers to a calendering process and simulating TPB process conditions. The dependence of bond strength on bonding temperature and on the type of fiber used was evaluated. Fiber strengths before and after bonding were measured and compared to understand the effect of bonding on fiber strength. Additionally, bonded fiber strength was compared to the strength of single fibers which had experienced the same process conditions as the bonded pairs. This comparison estimated the effect of mechanical damage from pressing fibers together with steel rolls while creating bonds in TPB. Interfiber bond strength increased with bonding temperature for all fiber types. Fiber strength decreased with increasing bonding temperature for all fiber types except for one type of low birefringent sheath fibers. Fiber strength degradation was unavoidable at temperatures required for successful bonding. Mechanical damage from compression of fibers between rolls was an insignificant factor in this strength loss. Thermal damage during bonding was the sole significant contributor to fiber strength degradation. Fibers with low birefringence skins formed strong bonds with minimal fiber strength loss and were superior to fibers without such surface layers in TPB performance. A simple model to predict the behavior of a two

  6. Desktop Manufacturing Technologies.

    Snyder, Mark


    Desktop manufacturing is the use of data from a computer-assisted design system to construct actual models of an object. Emerging processes are stereolithography, laser sintering, ballistic particle manufacturing, laminated object manufacturing, and photochemical machining. (SK)

  7. V1.6 Development of Advanced Manufacturing Technologies for Low Cost Hydrogen Storage Vessels

    Leavitt, Mark; Lam, Patrick; Nelson, Karl M.; johnson, Brice A.; Johnson, Kenneth I.; Alvine, Kyle J.; Ruiz, Antonio; Adams, Jesse


    The goal of this project is to develop an innovative manufacturing process for Type IV high-pressure hydrogen storage vessels, with the intent to significantly lower manufacturing costs. Part of the development is to integrate the features of high precision AFP and commercial FW. Evaluation of an alternative fiber to replace a portion of the baseline fiber will help to reduce costs further.

  8. Carbon Fiber Biocompatibility for Implants

    Richard Petersen


    Carbon fibers have multiple potential advantages in developing high-strength biomaterials with a density close to bone for better stress transfer and electrical properties that enhance tissue formation. As a breakthrough example in biomaterials, a 1.5 mm diameter bisphenol-epoxy/carbon-fiber-reinforced composite rod was compared for two weeks in a rat tibia model with a similar 1.5 mm diameter titanium-6-4 alloy screw manufactured to retain bone implants. Results showed that carbon-fiber-rein...

  9. Tribology in Manufacturing Technology


    The present book aims to provide research advances on tribology in manufacturing technology for modern industry. This book can be used as a research book for final undergraduate engineering course (for example, mechanical, manufacturing, materials, etc) or as a subject on manufacturing at the postgraduate level. Also, this book can serve as a useful reference for academics, manufacturing and tribology researchers, mechanical, mechanical, manufacturing and materials engineers, professionals in related industries with manufacturing and tribology.

  10. Porous-core honeycomb bandgap THz fiber

    Nielsen, Kristian; Rasmussen, Henrik K.; Jepsen, Peter Uhd;


    In this Letter we propose a novel (to our knowledge) porous-core honeycomb bandgap design. The holes of the porous core are the same size as the holes in the surrounding cladding, thereby giving the proposed fiber important manufacturing benefits. The fiber is shown to have a 0:35-THz......-wide fundamental bandgap centered at 1:05 THz. The calculated minimum loss of the fiber is 0:25 dB=cm....

  11. Tensile Strength of Natural Fiber Reinforced Polyester Composite

    Ismail, Al Emran; Awang, Muhd. Khairudin; Sa'at, Mohd Hisham


    Nowadays, increasing awareness of replacing synthetic fiber such as glass fiber has emerged due to environmental problems and pollutions. Automotive manufacturers also seek new material especially biodegradable material to be non-load bearing application parts. This present work discussed on the effect of silane treatment on coir fiber reinforced composites. From the results of tensile tests, fibers treated with silane have attained maximum material stiffness. However, to achieve maximum ultimate tensile strength and strain at failure performances, untreated fibers work very well through fiber bridging and internal friction between fiber and polymeric matrix. Scanning electron microscope (SEM) observations have coincided with these results.

  12. Mechanical Properties of Heat-treated Carbon Fibers

    Effinger, Michael R.; Patel, Bhavesh; Koenig, John; Cuneo, Jaques; Neveux, Michael G.; Demos, Chrystoph G.


    Carbon fibers are selected for ceramic matrix composites (CMC) are based on their as-fabricated properties or on "that is what we have always done" technical culture while citing cost and availability when there are others with similar cost and availability. However, the information is not available for proper selection of carbon fibers since heat-treated properties are not known for the fibers on the market currently. Heat-treating changes the fiber's properties. Therefore, an effort was undertaken to establish fiber properties on 19 different types of fibers from six different manufactures for both PAN and pitch fibers. Heat-treating has been done at three different temperatures.

  13. Fiber Metal Laminates Made by the VARTM Process

    Jensen, Brian J.; Cano, Roberto J.; Hales, Stephen J.; Alexa, Joel A.; Weiser, Erik S.; Loos, Alfred; Johnson, W.S.


    Fiber metal laminates (FMLs) are multi-component materials utilizing metals, fibers and matrix resins. Tailoring their properties is readily achievable by varying one or more of these components. Established FMLs like GLARE utilize aluminum foils, glass fibers and epoxy matrices and are manufactured using an autoclave. Two new processes for manufacturing FMLs using vacuum assisted resin transfer molding (VARTM) have been developed at the NASA Langley Research Center (LaRC). A description of these processes and the resulting FMLs are presented.

  14. Nanosecond laser damage of optical multimode fibers

    Mann, Guido; Krüger, Jörg


    For pulse laser materials processing often optical step index and gradient index multimode fibers with core diameters ranging from 100 to 600 μm are used. The design of a high power fiber transmission system must take into account limitations resulting from both surface and volume damage effects. Especially, breakdown at the fiber end faces and selffocusing in the fiber volume critically influence the fiber performance. At least operation charts are desirable to select the appropriate fiber type for given laser parameters. In industry-relevant studies the influence of fiber core diameter and end face preparation on laser-induced (surface) damage thresholds (LIDT) was investigated for frequently used all-silica fiber types (manufacturer LEONI). Experiments on preform material (initial fiber material) and compact specimens (models of the cladding and coating material) accompanied the tests performed in accordance with the relevant LIDT standards ISO 21254-1 and ISO 21254-2 for 1-on-1 and S-on-1 irradiation conditions, respectively. The relation beam diameter vs. LIDT was investigated for fused silica fibers. Additionally, laser-induced (bulk) damage thresholds of fused silica preform material F300 (manufacturer Heraeus) in dependence on external mechanical stress simulating fiber bending were measured. All experiments were performed with 10-ns laser pulses at 1064 and 532 nm wavelength with a Gaussian beam profile.

  15. 21 CFR 176.260 - Pulp from reclaimed fiber.


    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Pulp from reclaimed fiber. 176.260 Section 176.260... for Use Only as Components of Paper and Paperboard § 176.260 Pulp from reclaimed fiber. (a) Pulp from reclaimed fiber may be safely used as a component of articles used in producing, manufacturing,...

  16. Hybrid fiber and nanopowder reinforced composites for wind turbine blades

    Nikoloz M. Chikhradze


    Full Text Available The results of an investigation into the production of wind turbine blades manufactured using polymer composites reinforced by hybrid (carbon, basalt, glass fibers and strengthened by various nanopowders (oxides, carbides, borides are presented. The hybrid fiber-reinforced composites (HFRC were manufactured with prepreg technology by molding pre-saturated epoxy-strengthened matrix-reinforced fabric. Performance of the manufactured composites was estimated with values of the coefficient of operating condition (COC at a moderate and elevated temperature.

  17. Research on taper zone coupling from single-core fiber to annular-core hollow beam fiber

    Tong, Chengguo; Zhang, Tao; Li, Jianqi; Wang, Pengfei; Kang, Chong; Yuan, Libo


    We designed and manufactured a novel annular-core hollow beam fiber which could directly yield ring light with a central dark spot inside the beam employing MCVD technique and a custom-made fiber drawing tower. The tapered fiber zone geometric shapes at varied stretching speed between the single-core fiber and the annular-core hollow beam fiber were studied theoretically. According to the beam propagation method, the bi-tapered coupling energy transmission between these two fibers was simulated and analyzed. Moreover, by adopting a fusion splicing and stretching technique at the fiber-linked point, an effective coupling approach had been fulfilled.

  18. Pretreatment of hemp fibers for utilization in strong biocomposite materials

    Liu, Ming

    that cellulase has a negative impact on fiber properties. Mono-component pectinase enzymes were thereby tested on hemp bast fibers combined with hydrothermal pre-treatment. Enhanced removal of pectin from hemp fibers was found to produce a positive impact on hemp fiber reinforced composites. Further work......, interest in hemp fiber reinforced composites is increasing because of a high potential of manufacturing hemp fiber reinforced polymer composites with acceptable mechanical properties at low cost. In order to expedite the application of natural fibers in polymer composites, hemp fibers need to be treated...... before being incorporated in matrix polymers to optimize the properties of fibers and fiber reinforced composites. The overall objective of this study was therefore to focus on understanding the correlation between chemical composition and morphology of hemp fibers and mechanical properties of hemp...

  19. Mechanical reliability of double clad fibers in typical fiber laser deployment conditions

    Walorny, Michael; Abramczyk, Jaroslaw; Jacobson, Nick; Tankala, Kanishka


    With the rapid acceptance of fiber lasers and amplifiers for various materials processing and defense applications the long term optical and mechanical reliability of the fiber laser, and therefore the components that make up the laser, is of significant interest to the industrial and defense communities. The double clad fiber used in a fiber laser is a key component whose lifetime in typical deployment conditions needs to be understood. The optical reliability of double clad fiber has recently been studied and a predictive model of fiber lifetime has been published. In contrast, a rigorous model for the mechanical reliability of the fiber and an analysis of the variables affecting the lifetime of the fiber in typical deployment conditions has not been studied. This paper uses the COST-218 model which is widely used for analyzing the mechanical lifetime of fiber used in the telecom industry. The factors affecting lifetime are analyzed to make the reader aware of the design choices a laser manufacturer can make, and the information they must seek from fiber suppliers, to ensure excellent lifetime for double clad fiber and consequently for the fiber laser. It is shown that the fiber's stress corrosion susceptibility, its proof strength, the coil diameter and the length of fiber coiled to achieve good beam quality all have important implications on fiber lifetime.

  20. Manufacturing network evolution

    Yang, Cheng; Farooq, Sami; Johansen, John


    Purpose – This paper examines the effect of changes at the manufacturing plant level on other plants in the manufacturing network and also investigates the role of manufacturing plants on the evolution of a manufacturing network. Design/methodology/approach –The research questions are developed...... by identifying the gaps in the reviewed literature. The paper is based on three case studies undertaken in Danish manufacturing companies to explore in detail their manufacturing plants and networks. The cases provide a sound basis for developing the research questions and explaining the interaction between...... different manufacturing plants in the network and their impact on network transformation. Findings – The paper highlights the dominant role of manufacturing plants in the continuously changing shape of a manufacturing network. The paper demonstrates that a product or process change at one manufacturing...

  1. Dietary Fiber

    Fiber is a substance in plants. Dietary fiber is the kind you eat. It's a type of carbohydrate. You may also see it listed on a food label as soluble ... types have important health benefits. Good sources of dietary fiber include Whole grains Nuts and seeds Fruit and ...

  2. Carbon fiber resin matrix interphase: effect of carbon fiber surface treatment on composite performance

    Lehmann, S.; Megerdigian, C.; Papalia, R.


    Carbon fibers are supplied by various manufacturers with a predetermined level of surface treatment and matrix compatible sizings. Surface treatment of the carbon fiber increases the active oxygen content, the polarity and the total free surface energy of the fiber surface. This study is directed toward determining the effect of varying carbon fiber surface treatment on the composite performance of thermoset matrix resins. The effect of varying fiber surface treatment on performance of a promising proprietary sizing is also presented. 6 references, 11 figures.

  3. Tapering of Polymer Optical Fibers for Compound Parabolic Concentrator Fiber Tip Fabrication

    Hassan, Hafeez Ul; Fasano, Andrea; Nielsen, Kristian;


    We propose a process for Polymer Optical Fiber (POF) Compound Parabolic Compound (CPC) tip manufacturing using a heat and pull fiber tapering technique. The POF, locally heated above its glass transition temperature, is parabolically tapered down in diameter, after which it is cut to the desired...

  4. Drawing Nylon 6,6 Fibers in High Pressure CO2


    studies have been performed on various fibers using supercritical carbon dioxide treatments. In these studies, Nylon6,6, PBO ( Zylon ) and...Supercritical carbon dioxide, High Performance Fibers , Nylon6,6, PBO ( Zylon ), Polyester Fibers 15. NUMBER OF PAGES...conducted on poly-p-phenylenebenzobisoxazole (PBO) currently manufactured by Toyobo under the commercial name Zylon . These fibers were selected because of

  5. Water Fibers

    Douvidzon, Mark L; Martin, Leopoldo L; Carmon, Tal


    Fibers constitute the backbone of modern communication and are used in laser surgeries; fibers also genarate coherent X-ray, guided-sound and supercontinuum. In contrast, fibers for capillary oscillations, which are unique to liquids, were rarely considered in optofluidics. Here we fabricate fibers by water bridging an optical tapered-coupler to a microlensed coupler. Our water fibers are held in air and their length can be longer than a millimeter. These hybrid fibers co-confine two important oscillations in nature: capillary- and electromagnetic-. We optically record vibrations in the water fiber, including an audio-rate fundamental and its 3 overtones in a harmonic series, that one can hear in soundtracks attached. Transforming Micro-Electro-Mechanical-Systems [MEMS] to Micro-Electro-Capillary-Systems [MECS], boosts the device softness by a million to accordingly improve its response to minute forces. Furthermore, MECS are compatible with water, which is a most important liquid in our world.

  6. Strategic Roles of Manufacturing

    Yang, Cheng

    Addressing three development trends of manufacturing, this thesis aims to explore: (1) facing challenges on manufacturing (globalisation, knowledge-based manufacturing and servitisation of manufacturing), what kinds of roles does manufacturing play within industrial companies; (2) along...... with the trend of globalisation, how do industrial companies develop their global manufacturing networks? These two questions are actually interlinked. On the one hand, facing increasing offshoring and outsourcing of production activities, industrial companies have to understand how to develop their global...... manufacturing networks. On the other hand, ongoing globalisation also brings tremendous impacts to post-industrial economies (e.g. Denmark). A dilemma therefore arises, i.e. whether it is still necessary to keep manufacturing in these post-industrial economies; if yes, what kinds of roles manufacturing should...

  7. Framework for Grid Manufacturing

    陈笠; 邓宏; 邓倩妮; 吴振宇


    With the development of networked manufacturing, it is more and more imminent to solve problems caused by inherent limitations of network technology, such as heterogeneity, collaboration collision, and decentralized control.This paper presents a framework for grid manufacturing, which neatly combines grid technology with the infrastructure of advanced manufacturing technology.The paper studies grid-oriented knowledge description and acquisition, and constructs a distributed knowledge grid model.The paper also deals with the protocol of node description in collaborative design, and describes a distributed collaborative design model.The protocol and node technology leads to a collaborative production model for grid manufacturing.The framework for grid manufacturing offers an effective and feasible solution for the problems of networked manufacturing.The grid manufacturing will become an advanced distributed manufacturing model and promote the development of advanced manufacturing technologies.

  8. Smart Cellulose Fibers Coated with Carbon Nanotube Networks

    Haisong Qi; Jianwen Liu; Edith Mäder


    Smart multi-walled carbon nanotube (MWCNT)-coated cellulose fibers with a unique sensing ability were manufactured by a simple dip coating process. The formation of electrically-conducting MWCNT networks on cellulose mono- and multi-filament fiber surfaces was confirmed by electrical resistance measurements and visualized by scanning electron microscopy. The interaction between MWCNT networks and cellulose fiber was investigated by Raman spectroscopy. The piezoresistivity of these fibers fo...

  9. Fiber-Reinforced-Foam (FRF) Core Composite Sandwich Panel Concept for Advanced Composites Technologi


    Fiber-Reinforced-Foam (FRF) Core Composite Sandwich Panel Concept for Advanced Composites Technologies Project - Preliminary Manufacturing Demonstration Articles for Ares V Payload Shroud Barrel Acreage Structure

  10. Carbon Fiber Biocompatibility for Implants

    Richard Petersen


    Full Text Available Carbon fibers have multiple potential advantages in developing high-strength biomaterials with a density close to bone for better stress transfer and electrical properties that enhance tissue formation. As a breakthrough example in biomaterials, a 1.5 mm diameter bisphenol-epoxy/carbon-fiber-reinforced composite rod was compared for two weeks in a rat tibia model with a similar 1.5 mm diameter titanium-6-4 alloy screw manufactured to retain bone implants. Results showed that carbon-fiber-reinforced composite stimulated osseointegration inside the tibia bone marrow measured as percent bone area (PBA to a great extent when compared to the titanium-6-4 alloy at statistically significant levels. PBA increased significantly with the carbon-fiber composite over the titanium-6-4 alloy for distances from the implant surfaces of 0.1 mm at 77.7% vs. 19.3% (p < 10−8 and 0.8 mm at 41.6% vs. 19.5% (p < 10−4, respectively. The review focuses on carbon fiber properties that increased PBA for enhanced implant osseointegration. Carbon fibers acting as polymer coated electrically conducting micro-biocircuits appear to provide a biocompatible semi-antioxidant property to remove damaging electron free radicals from the surrounding implant surface. Further, carbon fibers by removing excess electrons produced from the cellular mitochondrial electron transport chain during periods of hypoxia perhaps stimulate bone cell recruitment by free-radical chemotactic influences. In addition, well-studied bioorganic cell actin carbon fiber growth would appear to interface in close contact with the carbon-fiber-reinforced composite implant. Resulting subsequent actin carbon fiber/implant carbon fiber contacts then could help in discharging the electron biological overloads through electrochemical gradients to lower negative charges and lower concentration.

  11. Nickel coated graphite fiber conductive composites

    Evans, R.E.; Hall, D.E.; Luxon, B.A.


    Nickel coated graphite (NCG) fiber, consisting of a thin continuous plating of high purity nickel over an aerospace-grade graphite core, offers performance added features by combining the lightweight and high structural reinforcement of graphite fiber with the thermal and electrical conductivity of nickel. These NCG filaments, which are composite constructions in their own right, can be processed and impregnated with thermosetting or thermoplastic resins in the same manner that graphite fiber tows are processed and impregnated to produce roving, tape or fabric prepreg. Therefore, NCG fibers can be readily integrated into structural laminate assemblies using established composites-manufacturing practices.

  12. Scintillating optical fibers for fine-grained hodoscopes

    Borenstein, S.R.; Strand, R.C.


    Fast detectors with fine spatial resolution will be needed to exploit high event rates at ISABELLE. Scintillating optical fibers for fine grained hodoscopes have been developed by the authors. A commercial manufacturer of optical fibers has drawn and clad PVT scintillator. Detection efficiencies greater than 99% have been achieved for a 1 mm fiber with a PMT over lengths up to 60 cm. Small diameter PMT's and avalanche photodiodes have been tested with the fibers. Further improvements are sought for the fiber and for the APD's sensitivity and coupling efficiency with the fiber.

  13. Mechanical Properties of Oil Palm Empty Fruit Bunch Fiber

    Gunawan, Fergyanto E.; Homma, Hiroomi; Brodjonegoro, Satryo S.; Hudin, Afzer Bin Baseri; Zainuddin, Aryanti Binti

    In tropical countries such as Indonesia and Malaysia, the empty fruit bunches are wastes of the oil palm industry. The wastes are abundantly available and has reached a level that severely threats the environment. Therefore, it is a great need to find useful applications of those waste materials; but firstly, the mechanical properties of the EFB fiber should be quantified. In this work, a small tensile test machine is manufactured, and the tensile test is performed on the EFB fibers. The results show that the strength of the EFB fiber is strongly affected by the fiber diameter; however, the fiber strength is relatively low in comparison to other natural fibers.

  14. Optical Fiber Protection


    F&S Inc. developed and commercialized fiber optic and microelectromechanical systems- (MEMS) based instrumentation for harsh environments encountered in the aerospace industry. The NASA SBIR programs have provided F&S the funds and the technology to develop ruggedized coatings and coating techniques that are applied during the optical fiber draw process. The F&S optical fiber fabrication facility and developed coating methods enable F&S to manufacture specialty optical fiber with custom designed refractive index profiles and protective or active coatings. F&S has demonstrated sputtered coatings using metals and ceramics and combinations of each, and has also developed techniques to apply thin coatings of specialized polyimides formulated at NASA Langley Research Center. With these capabilities, F&S has produced cost-effective, reliable instrumentation and sensors capable of withstanding temperatures up to 800? C and continues building commercial sales with corporate partners and private funding. More recently, F&S has adapted the same sensing platforms to provide the rapid detection and identification of chemical and biological agents

  15. Manufacturing in Denmark

    Hansen, Johannes; Boer, Henrike Engele Elisabeth; Boer, Harry

    This report compares the manufacturing strategies, practices, performances and improvement activities of 39 companies that are representative for the Danish assembly industry with those of 804 companies from 19 other countries. The data supporting this report were collected in 2013 and concern......: • Manufacturing strategies pursued and implemented between 2010 and 2012. • Performance improvements achieved during that period. • Actual manufacturing practices and performances as well as competitive priorities in 2012. • Manufacturing strategies pursued for the years 2010-2012....

  16. Wire + Arc Additive Manufacturing

    Williams, Stewart W.; Martina, Filomeno; Addison, Adrian C.; Ding, Jialuo; Pardal, Goncalo; Colegrove, Paul A.


    Depositing large components (>10 kg) in titanium, aluminium, steel and other metals is possible using Wire + Arc Additive Manufacturing. This technology adopts arc welding tools and wire as feedstock for additive manufacturing purposes. High deposition rates, low material and equipment costs, and good structural integrity make Wire+Arc Additive Manufacturing a suitable candidate for replacing the current method of manufacturing from solid billets or large forgings, especially with regards to ...

  17. Designing using manufacturing features

    Szecsi, T.; Hoque, A. S. M.


    This paper presents a design system that enables the composition of a part using manufacturing features. Features are selected from feature libraries. Upon insertion, the system ensures that the feature does not contradict the design-for-manufacture rules. This helps eliminating costly manufacturing problems. The system is developed as an extension to a commercial CAD/CAM system Pro/Engineer.

  18. Advanced Manufacturing Technologies (AMT): Manufacturing Initiative Project

    National Aeronautics and Space Administration — NASA supports the Advanced Manufacturing National Program Office (AMNPO). Hosted by the National Institute of Standards and Technology (NIST) the AMNPO is...

  19. Discussion on advanced manufacturing

    WANG Xiankui


    Advanced manufacturing consists of continuity of manufacturing,its broad sense,and the core of the manufacturing process.The technology of continuous manufacturing is discussed according to both historical and modern perspectives.The relationship between human development and manufacturing technology is also discussed.Manufacturing is a continuously evolving topic.It is not only the foundation and means of imagination,conception,the science,and the technology of material change,but also the expression of national economy,national defense,and the support industries.The broad sense of manufacturing theory,which extends the concept of manufacturing,is an important development in the 20th century.The sense is analyzed in connection with design,material forming theory,synthesis of manufacturing technology,manufacturing modes,life cycle of product,hardware and sottware,and support environment,etc.At the same time,the core action and the development of the theory and technology of process is also discussed.At the end of this paper,the development directions of mechanical manufacturing science and technology are mentioned.

  20. Hybrid Polyvinyl Alcohol and Cellulose Fiber Pulp Instead of Asbestos Fibers in Cement-Based Composites

    Shokrieh, M. M.; Mahmoudi, A.; Shadkam, H. R.


    The Taguchi method was used to determine the optimum content of a four-parameters cellulose fiber pulp, polyvinyl alcohol (PVA) fibers, a silica fume, and bentonite for cement-based composite sheets. Then cement composite sheets from the hybrid of PVA and the cellulose fiber pulp were manufactured, and their moduli of rapture were determined experimentally. The result obtained showed that cement composites with a hybrid of PVA and cellulose fiber pulp had a higher flexural strength than cellulose-fiber- reinforced cement ones, but this strength was rather similar to that of asbestos-fiber-reinforced cement composites. Also, using the results of flexural tests and an analytical method, the tensile and compressive moduli of the hybrid of PVA and cement sheet were calculated. The hybrid of PVA and cellulose fiber pulp is proposed as an appropriate alternative for substituting asbestos in the Hatschek process.

  1. Manufacturing Technology of Bamboo-Fiber Based Composites Used as Container Flooring%集装箱底板用竹基纤维复合制造技术

    余养伦; 孟凡丹; 于文吉


    The bamboo-based fiber composite container flooring was made of bamboo fibrous veneer, where a series of dotted and/or linear shaped cracks were formed on the cylinder wall of a semicircular bamboo tube so as to form a netty structural bamboo fibrous veneer which was composed of interlaced fiber bundles, using the moso bamboo and D. 0. bamboo as raw material and phenolic-formaldehyde as adhesive and then was contrasted and analyzed with traditional container flooring such as Apitong plywood, bamboo-wood composite plywood and sliver plybamboo. The results show that the physical and mechanical properties of bamboo-based fiber composites can meet or exceed the requirement of the plywood for container flooring reference to the national standard GB/T 19536-2004 without moving the outer and inner layer of bamboo through the rational structure and process design. The properties of bamboo-fiber based composites exceed that of Apitong plywood, bamboo-wood composite plywood and sliver plybamboo. The split bamboo tube is fluffed directly to make the bamboo fibrous veneer with the outer and inner layer of bamboo, which change the traditional component units structure of bamboo-based panel such as bamboo strips and bamboo sliver, so that the unavailable big-sized cluster bamboo in the existing technology can be fully used, and the process is easier, and the production efficiency is higher.%以毛竹和绿竹为原料,酚醛树脂为胶黏剂,采用点裂和线裂纤维分离技术,将半圆竹筒分离形成由竹纤维束组成的网状结构的纤维化单板,经过工艺和结构设计,制造竹基纤维复合集装箱底板,并与传统阿必通、竹木和竹篾全竹集装箱底板的性能进行对比分析.结果表明:在不去竹青和竹黄的条件下,采用合理的结构和工艺制造的竹基纤维复合材料,性能达到或超过GB/T 19536-2004《集装箱底板用胶合板》标准规定的各项指标要求,其综合性能超过传统阿必通、竹木和

  2. Diode Pumped Fiber Laser.


    FIBER LASERS I. Nd:YAG FIBER LASER FABRICATION .............. 5 A. FIBER GROWTH .......................... 5 B. FIBER PROCESSING 7...1.32 pm FIBER LASERS I. Nd:YAG FIBER LASER FABRICATION A. FIBER GROWTH The single crystal fibers used in this work were grown at Stanford University

  3. Wood versus plant fibers: Similarities and differences in composite applications

    Madsen, Bo; Gamstedt, E. Kristofer


    , and ultrastructure of the fibers, the modeling of the mechanical properties of the fibers, the fiber preforms available for manufacturing of composites, the typical mechanical properties of the composites, the modeling of the mechanical properties with focus on composites having a random fiber orientation and a non......-negligible porosity content, and finally, the moisture sensitivity of the composites. The performance of wood and plant fiber composites is compared to the synthetic glass and carbon fibers conventionally used for composites, and advantages and disadvantages of the different fibers are discussed. © 2013 Bo Madsen......The work on cellulose fiber composites is typically strictly divided into two separated research fields depending on the fiber origin, that is, from wood and from annual plants, representing the two different industries of forest and agriculture, respectively. The present paper evaluates...

  4. Continuous filament composite parts and articles of manufacture thereof

    Weisberg, Andrew H.


    An article of manufacture according to one embodiment includes a plurality of plies in a stacked configuration, where each ply includes a plurality of tape winds having edges. A distance between the edges of adjacent tape winds in the same ply is about constant along a length of the wind. Each tape wind comprises elongated fibers and a matrix, axes of the fibers being oriented about parallel to a longitudinal axis of the tape wind. Additional systems, methods and articles of manufacture are also presented.

  5. Manufacturing Methods of Thermoplastic Composites Reinforced with Hemp Fiber%麻纤维增强热塑性树脂复合材料的加工方法

    张晨夕; 王伟宏; 王清文


    The authors introduced the commonly used methods for manufacturing hemp reinforced thermoplastic composites. They briefly described different forms of hemp reinforcement and their processing technologies. Finally, they analyzed the existing barriers in the processing of thermoplastic composites and discussed future research needs.%介绍麻纤维增强热塑性树脂制备复合材料的主要加工方法,包括麻纤维增强体的形态和加工工艺、增强体与聚合物的复合工艺和成型工艺.指出目前存在的问题,并针对问题,提出可行的建议和措施.

  6. Industrial applications of fiber optic sensing

    Desforges, Francois X.; Blocksidge, Robert


    Thanks to the growth of the fiber optics telecommunication industry, fiber optic components have become less expensive, more reliable and well known by potential fiber optic sensor users. LEDs, optical fibers, couplers and connectors are now widely distributed and are the building blocks for the fiber optic sensor manufacturer. Additionally, the huge demand in consumer electronics of the past 10 years has provided the manufacturer with cheap and powerful programmable logic components which reduce the development time as well as the cost of the associated instrumentation. This market trend has allowed Photonetics to develop, manufacture and sell fiber optic sensors for the last 10 years. The company contribution in the fields of fiber optic gyros (4 licenses sold world wide), white light interferometry and fiber optic sensor networks is widely recognized. Moreover, its 1992 acquisition of some of the assets of Metricor Inc., greatly reinforced its position and allowed it to pursue new markets. Over the past four years, Photonetics has done an important marketing effort to better understand the need of its customers. The result of this research has fed R&D efforts towards a new generation instrument, the Metricor 2000, better adapted to the expectations of fiber optic sensors users, thanks to its unique features: (1) universality -- the system can accept more than 20 different sensors (T, P, RI, . . .). (2) scalability -- depending on the customer needs, the system can be used with 1 to 64 sensors. (3) performance -- because of its improved design, overall accuracies of 0.01% FS can be reached. (4) versatility -- its modular design enables a fast and easy custom design for specific applications. This paper presents briefly the Metricor 2000 and its family of FO probes. Then, it describes two fiber optic sensing (FOS) applications/markets where FOS have proven to be very useful.

  7. Evaluation of Additive Manufacturing for Composite Part Molds

    Duty, Chad E. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Springfield, Robert M. [Tru Design, LLC, Knoxville, TN (United States)


    The ORNL Manufacturing Demonstration Facility (MDF) collaborated with Tru-Design to test the quality and durability of molds used for making fiber reinforced composites using additive manufacturing. The partners developed surface treatment techniques including epoxy coatings and machining to improve the quality of the surface finish. Test samples made using the printed and surface finished molds demonstrated life spans suitable for one-of-a-kind and low-volume applications, meeting the project objective.

  8. Clean Energy Manufacturing Analysis Center (CEMAC) 2015 Research Highlights

    Woodhouse, Michael; Mone, Christopher; Chung, Donald; Elgqvist, Emma; Das, Sujit; Mann, Margaret; Gossett, Scott


    CEMAC has conducted four major studies on the manufacturing of clean energy technologies. Three of these focused on the end product: solar photovoltaic modules, wind turbines, and automotive lithium-ion batteries. The fourth area focused on a key material for manufacturing clean energy technologies, carbon fiber. This booklet summarizes key findings of CEMAC work to date, describes CEMAC's research methodology, and describes work to come.

  9. Robust, Low Loss Approach for Fiber to Waveguide Coupling Project

    National Aeronautics and Space Administration — This NASA Phase I SBIR effort proposes to establish the feasibility of significantly improving coupling at fiber to waveguide interfaces for the manufacture of low...

  10. Optical sensors from electrohydrodynamic jetted polymer fiber resonators

    Laye, Fabrice; Kraemmer, Sarah; Castillo, Alejandro;


    Electrohydrodynamic jetting is used to manufacture dye-doped polymer fiber resonators. We present comb-like laser emission from different polymer/dye combinations and report the use of these structures as sensitive detection of ethanol and methanol....

  11. Assessment of fiber optic pressure sensors

    Hashemian, H.M.; Black, C.L.; Farmer, J.P. [Analysis and Measurement Services Corp., Knoxville, TN (United States)


    This report presents the results of a six-month Phase 1 study to establish the state-of-the-art in fiber optic pressure sensing and describes the design and principle of operation of various fiber optic pressure sensors. This study involved a literature review, contact with experts in the field, an industrial survey, a site visit to a fiber optic sensor manufacturer, and laboratory testing of a fiber optic pressure sensor. The laboratory work involved both static and dynamic performance tests. In addition, current requirements for environmental and seismic qualification of sensors for nuclear power plants were reviewed to determine the extent of the qualification tests that fiber optic pressure sensors may have to meet before they can be used in nuclear power plants. This project has concluded that fiber optic pressure sensors are still in the research and development stage and only a few manufacturers exist in the US and abroad which supply suitable fiber optic pressure sensors for industrial applications. Presently, fiber optic pressure sensors are mostly used in special applications for which conventional sensors are not able to meet the requirements.

  12. Two Fiber Optical Fiber Thermometry

    Jones, Mathew R.; Farmer, Jeffery T.; Breeding, Shawn P.


    An optical fiber thermometer consists of an optical fiber whose sensing tip is given a metallic coating. The sensing tip of the fiber is essentially an isothermal cavity, so the emission from this cavity will be approximately equal to the emission from a blackbody. Temperature readings are obtained by measuring the spectral radiative heat flux at the end of the fiber at two wavelengths. The ratio of these measurements and Planck's Law are used to infer the temperature at the sensing tip. Optical fiber thermometers have high accuracy, excellent long-term stability and are immune to electromagnetic interference. In addition, they can be operated for extended periods without requiring re-calibration. For these reasons. it is desirable to use optical fiber thermometers in environments such as the International Space Station. However, it has recently been shown that temperature readings are corrupted by emission from the fiber when extended portions of the probe are exposed to elevated temperatures. This paper will describe several ways in which the reading from a second fiber can be used to correct the corrupted temperature measurements. The accuracy and sensitivity to measurement uncertainty will be presented for each method.

  13. "Reliability Of Fiber Optic Lans"

    Code n, Michael; Scholl, Frederick; Hatfield, W. Bryan


    Fiber optic Local Area Network Systems are being used to interconnect increasing numbers of nodes. These nodes may include office computer peripherals and terminals, PBX switches, process control equipment and sensors, automated machine tools and robots, and military telemetry and communications equipment. The extensive shared base of capital resources in each system requires that the fiber optic LAN meet stringent reliability and maintainability requirements. These requirements are met by proper system design and by suitable manufacturing and quality procedures at all levels of a vertically integrated manufacturing operation. We will describe the reliability and maintainability of Codenoll's passive star based systems. These include LAN systems compatible with Ethernet (IEEE 802.3) and MAP (IEEE 802.4), and software compatible with IBM Token Ring (IEEE 802.5). No single point of failure exists in this system architecture.

  14. Multicomponent glass fiber optic integrated structures

    Pysz, Dariusz; Kujawa, Ireneusz; Szarniak, Przemyslaw; Franczyk, Marcin; Stepien, Ryszard; Buczynski, Ryszard


    A range of integrated fiber optic structures - lightguides, image guides, multicapillary arrays, microstructured (photonic) fibers - manufactured in the Institute of Electronic Materials Technology (ITME) is described. All these structures are made of multicomponent glasses (a part of them melted in ITME). They can be manufactured in similar multistep process that involves drawing glass or lightguide rods and tubes preparing glass performs, stacking a bundle with rods and (or) tubes, drawing multifiber or multicapillary performs. Structure formation, technological process, characterization and applications of different integrated structures are presented.


    Blichfeldt, Henrik; Knudsen, Mette Præst


    Globalization and customization increases the pressure on manufacturing companies, and the ability to provide innovativeness is a potential source of competitive advantage. This paper positions the manufacturing entity in the innovation process, and investigates the relation between innovation vers...... technology and organizational concepts. Based on Danish survey data from the European Manufacturing Survey (EMS-2015) this paper finds that there is a relation between innovative companies, and their level of technology and use of organizational concepts. Technology and organizational concepts act...... as manufacturing levers to support the manufacturing and production system to provide innovativeness. The managerial implication lies in building manufacturing capabilities to support the innovative process, by standardization, optimization and creating stability in combination with automation and advanced...

  16. 计算机辅助设计与制作一体化玻璃纤维桩核修复漏斗状根管的抗疲劳和抗折性能%Fatigue and fracture resistance of the flared roots restored with computer aided design and computer aided manufacturing glass fiber posts

    李智; 王新知; 高承志; IVO Krejci


    To evaluate the fatigue and fracture resistance of the flared roots restored with computer aided design (CAD) and computer aided manufacturing (CAM) glass fiber posts. Methods; In the study, 32 maxillary central incisors with roots longer than 13 mm were selected and their canals were flared, and the roots were allocated into 4 groups ( n = 8 ) by a random number chart: CAD/CAM glass fiber posts, prefabricated quartz fiber posts, cast gold alloy posts, and CAD/CAM zirconia posts. The posts were luted to the roots by resin cement and fabricate zirconia crown for every specimen. An addition-type silicone impression material was used to simulate the periodontal ligament. All the specimens were submitted to 1.2 X 106 cycles loaded with a 49 N force, at 45 degree to the long axis of the teeth simultaneously with 3 000 thermal cycles (5℃-50℃-5℃). After that, the specimens were subjected to a load at a crosshead speed of 1 mm/min in a servo-hydraulic testing machine applied at 45 degree to the long axis of the tooth until fracture. The data were subjected to ANOVA test and the patterns of the failure were examined. Results; After the cycling loading, 4 crowns from prefabricated quartz fiber posts groups were deboned, and no other failure was found after the cycling loading; the fracture strengths of CAD/CAM glass fiber posts group [ (441. 5 ± 103. 2) N] and cast gold alloy posts group [ (462. 9 ± 170.0) N] were higher (F=4.613, P<0.05) than those of CAD/CAM zirconia posts group [ (284.1 ± 99.0) N] and prefabricated quartz fiber posts group [(315. 4 ± 112. 3) N] ; the entire specimens presented unfavorable failures. Conclusion; Although further in vitro and in vivo studies are necessary,the results of this study show that the use of CAD/CAM glass fiber posts and cast gold alloy posts may a-chieve better outcomes in flared roots than that of CAD/CAM zirconia posts and prefabricated quartz fiber posts.%目的:评价计算机辅助设计与制作(computer aided

  17. Biodegradable polymer optical fiber (Conference Presentation)

    Zhang, Chenji; Kalaba, Surge; Shan, Dingying; Xu, Kaitian; Yang, Jian; Liu, Zhiwen


    Biocompatible and even biodegradable polymers have unique advantages in various biomedical applications. Recent years, photonic devices fabricated using biocompatible polymers have been widely studied. In this work, we manufactured an optical fiber using biodegradable polymer POC and POMC. This step index optical fiber is flexible and easy to handle. Light was coupled into this polymer fiber by directly using objective. The fiber has a good light guiding property and an approximate loss of 2db/cm. Due to the two layer structure, our fiber is able to support applications inside biological tissue. Apart from remarkable optical performance, our fiber was also found capable of performing imaging. By measuring the impulse response of this multimode polymer fiber and using the linear inversion algorithm, concept proving experiments were completed. Images input into our fiber were able to be retrieved from the intensity distribution of the light at the output end. Experiment result proves the capability of our optical fiber to be used as a fiber endoscopy no needs to remove.

  18. Manufacturing Demonstration Facility (MDF)

    Federal Laboratory Consortium — The U.S. Department of Energy Manufacturing Demonstration Facility (MDF) at Oak Ridge National Laboratory (ORNL) provides a collaborative, shared infrastructure to...

  19. Composite Structures Manufacturing Facility

    Federal Laboratory Consortium — The Composite Structures Manufacturing Facility specializes in the design, analysis, fabrication and testing of advanced composite structures and materials for both...

  20. Advanced Manufacturing Laboratory

    Federal Laboratory Consortium — The Advanced Manufacturing Laboratory at the University of Maryland provides the state of the art facilities for realizing next generation products and educating the...

  1. Numerical prediction of fiber orientation in injection-molded short-fiber/thermoplastic composite parts with experimental validation

    Thi, Thanh Binh Nguyen; Morioka, Mizuki; Yokoyama, Atsushi [Kyoto Institute of Technology, Matsugasaki, Sakyo-ku, Kyoto 606-8585 (Japan); Hamanaka, Senji; Yamashita, Katsuhisa; Nonomura, Chisato [Research Center, Toyobo Co., LTD, 2-1-1 Katata, Otsu, Shiga 520-0292 (Japan)


    Numerical prediction of the fiber orientation in the short-glass fiber (GF) reinforced polyamide 6 (PA6) composites with the fiber weight concentration of 30%, 50%, and 70% manufactured by the injection molding process is presented. And the fiber orientation was also directly observed and measured through X-ray computed tomography. During the injection molding process of the short-fiber/thermoplastic composite, the fiber orientation is produced by the flow states and the fiber-fiber interaction. Folgar and Tucker equation is the well known for modeling the fiber orientation in a concentrated suspension. They included into Jeffrey’s equation a diffusive type of term by introducing a phenomenological coefficient to account for the fiber-fiber interaction. Our developed model for the fiber-fiber interaction was proposed by modifying the rotary diffusion term of the Folgar-Tucker equation. This model was presented in a conference paper of the 29{sup th} International Conference of the Polymer Processing Society published by AIP conference proceeding. For modeling fiber interaction, the fiber dynamic simulation was introduced in order to obtain a global fiber interaction coefficient, which is sum function of the fiber concentration, aspect ratio, and angular velocity. The fiber orientation is predicted by using the proposed fiber interaction model incorporated into a computer aided engineering simulation package C-Mold. An experimental program has been carried out in which the fiber orientation distribution has been measured in 100 x 100 x 2 mm injection-molded plate and 100 x 80 x 2 mm injection-molded weld by analyzed with a high resolution 3D X-ray computed tomography system XVA-160α, and calculated by X-ray computed tomography imaging. The numerical prediction shows a good agreement with experimental validation. And the complex fiber orientation in the injection-molded weld was investigated.

  2. Numerical prediction of fiber orientation in injection-molded short-fiber/thermoplastic composite parts with experimental validation

    Thi, Thanh Binh Nguyen; Morioka, Mizuki; Yokoyama, Atsushi; Hamanaka, Senji; Yamashita, Katsuhisa; Nonomura, Chisato


    Numerical prediction of the fiber orientation in the short-glass fiber (GF) reinforced polyamide 6 (PA6) composites with the fiber weight concentration of 30%, 50%, and 70% manufactured by the injection molding process is presented. And the fiber orientation was also directly observed and measured through X-ray computed tomography. During the injection molding process of the short-fiber/thermoplastic composite, the fiber orientation is produced by the flow states and the fiber-fiber interaction. Folgar and Tucker equation is the well known for modeling the fiber orientation in a concentrated suspension. They included into Jeffrey's equation a diffusive type of term by introducing a phenomenological coefficient to account for the fiber-fiber interaction. Our developed model for the fiber-fiber interaction was proposed by modifying the rotary diffusion term of the Folgar-Tucker equation. This model was presented in a conference paper of the 29th International Conference of the Polymer Processing Society published by AIP conference proceeding. For modeling fiber interaction, the fiber dynamic simulation was introduced in order to obtain a global fiber interaction coefficient, which is sum function of the fiber concentration, aspect ratio, and angular velocity. The fiber orientation is predicted by using the proposed fiber interaction model incorporated into a computer aided engineering simulation package C-Mold. An experimental program has been carried out in which the fiber orientation distribution has been measured in 100 x 100 x 2 mm injection-molded plate and 100 x 80 x 2 mm injection-molded weld by analyzed with a high resolution 3D X-ray computed tomography system XVA-160α, and calculated by X-ray computed tomography imaging. The numerical prediction shows a good agreement with experimental validation. And the complex fiber orientation in the injection-molded weld was investigated.

  3. Chemical Modification Effect on the Mechanical Properties of Coir Fiber

    Samia Sultana Mir


    Full Text Available Natural fiber has a vital role as a reinforcing agent due to its renewable, low cost, biodegradable, less abrasive and eco-friendly nature. Whereas synthetic fibers like glass, boron, carbon, metallic, ceramic and inorganic fibers are expensive and not eco-friendly. Coir is one of the natural fibers easily available in Bangladesh and cheap. It is derived from the husk of the coconut (Cocos nucifera. Coir has one of the highest concentrations of lignin, which makes it stronger. In recent years, wide range of research has been carried out on fiber reinforced polymer composites [4-13].The aim of the present research is to characterize brown single coir fiber for manufacturing polymer composites reinforced with characterized fibers. Adhesion between the fiber and polymer is one of factors affecting the strength of manufactured composites. In order to increase the adhesion, the coir fiber was chemically treated separately in single stage (with Cr2(SO43•12(H2O and double stages (with CrSO4 and NaHCO3. Both the raw and treated fibers were characterized by tensile testing, Fourier transform infrared (FTIR spectroscopic analysis, scanning electron microscopic analysis. The result showed that the Young’s modulus increased, while tensile strength and strain to failure decreased with increase in span length. Tensile properties of chemically treated coir fiber was found higher than raw coir fiber, while the double stage treated coir fiber had better mechanical properties compared to the single stage treated coir fiber. Scanning electron micrographs showed rougher surface in case of the raw coir fiber. The surface was found clean and smooth in case of the treated coir fiber. Thus the performance of coir fiber composites in industrial application can be improved by chemical treatment.

  4. Dietary fiber.

    Madar, Z; Thorne, R


    Studies done on dietary fiber (DF) over the past five years are presented in this Review. The involvement of dietary fiber in the control of plasma glucose and lipid levels is now established. Two dietary fiber sources (soybean and fenugreek) were studied in our laboratory and are discussed herein. These sources were found to be potentially beneficial in the reduction of plasma glucose in non-insulin dependent diabetes mellitus subjects. They are shown to be acceptable by human subjects and are easy to use either in a mixture of milk products and in cooking. The mechanism by which dietary fiber alters the nutrient absorption is also discussed. The effect of DF on gastric emptying, transit time, adsorption and glucose transport may contribute to reducing plasma glucose and lipid levels. DF was found to be effective in controlling blood glucose and lipid levels of pregnant diabetic women. Dietary fiber may also be potentially beneficial in the reduction of exogenous insulin requirements in these subjects. However, increased consumption of DF may cause adverse side effects; the binding capabilities of fiber may affect nutrient availability, particularly that of minerals and prolonged and high DF dosage supplementation must be regarded cautiously. This is particularly true when recommending such a diet for pregnant or lactating women, children or subjects with nutritional disorders. Physiological effects of DF appear to depend heavily on the source and composition of fiber. Using a combination of DF from a variety of sources may reduce the actual mass of fiber required to obtain the desired metabolic effects and will result in a more palatable diet. Previously observed problems, such as excess flatus, diarrhea and mineral malabsorption would also be minimized.

  5. Modern manufacturing engineering


    This book covers recent research and trends in Manufacturing Engineering. The chapters emphasize different aspects of the transformation from materials to products. It provides the reader with fundamental materials treatments and the integration of processes. Concepts such as green and lean manufacturing are also covered in this book.

  6. Appraising manufacturing location

    Steenhuis, Harm-Jan; Bruijn, de Erik J.


    International location of manufacturing activities is an issue for managers of manufacturing companies as well as public policy makers. For managers, the issue is relevant because international locations offer opportunities for lowering costs due to productivity improvements. For governments the iss

  7. Assessing manufacturing location

    Steenhuis, Harm-Jan; Bruijn, de Erik J.


    International location of manufacturing activities is an issue for managers of manufacturing companies as well as public policy-makers. For managers, the issue is relevant because international locations offer opportunities for lowering costs due to productivity improvements. For governments the iss

  8. Fiber Optics Technician. Curriculum Research Project. Final Report.

    Whittington, Herschel K.

    A study examined the role of technicians in the fiber optics industry and determined those elements that should be included in a comprehensive curriculum to prepare fiber optics technicians for employment in the Texas labor market. First the current literature, including the ERIC database and equipment manufacturers' journals were reviewed. After…

  9. Soft-glass hollow-core photonic crystal fibers

    Melnikov, Leonid; Khromova, Irina; Scherbakov, Andrey; Nikishin, Nikolay


    The results of numerical modeling and experimental investigations of manufactured diamond-shaped and large area hollow core photonic crystal fibers with periodical cladding (kagome-lattice and closely packed tubes) are presented. The use of soft glasses allows to fabricate high-quality structures with moderate losses. Numerical methods, designing strategies and fabrication issues of these promising fiber structures are discussed.

  10. Radiation oxidation and subsequent thermal curing of polyacrylonitrile fiber

    Liu, Weihua; Wang, Mouhua; Xing, Zhe; Wu, Guozhong


    Polyacrylonitrile (PAN) fibers were exposed to gamma-ray irradiation at room temperature under vacuum, air and oxygen to investigate the radiation oxidation effects on PAN fibers. Radiation-induced oxidation degradation and crosslinking was evaluated by measuring the gel fraction. It was found that radiation oxidation took place mainly on the fiber surface due to the limited penetration of oxygen into PAN fibers from the surface, and the oxidation thickness increased with the oxygen pressure. Chain scission was dominant in the oxidized area, and crosslinking occurred in the inner part of the fibers. However, the oxidized regions of the fibers can be converted to gel via crosslinking by thermal curing at 160 °C in a N2 atmosphere. Higher extents of radiation oxidation degradation led to a greater increase in the gel fraction. These results suggest that the radiation treatment of PAN fibers prior to thermal oxidation may be useful for manufacturing carbon fibers.

  11. Manufacturing tolerant topology optimization

    Sigmund, Ole


    In this paper we present an extension of the topology optimization method to include uncertainties during the fabrication of macro, micro and nano structures. More specifically, we consider devices that are manufactured using processes which may result in (uniformly) too thin (eroded) or too thick...... (dilated) structures compared to the intended topology. Examples are MEMS devices manufactured using etching processes, nano-devices manufactured using e-beam lithography or laser micro-machining and macro structures manufactured using milling processes. In the suggested robust topology optimization...... that the method provides manufacturing tolerant designs with little decrease in performance. As a positive side effect the robust design formulation also eliminates the longstanding problem of one-node connected hinges in compliant mechanism design using topology optimization....

  12. Optimized manufacturable porous materials

    Andreassen, Erik; Andreasen, Casper Schousboe; Jensen, Jakob Søndergaard

    Topology optimization has been used to design two-dimensional material structures with specific elastic properties, but optimized designs of three-dimensional material structures are more scarsely seen. Partly because it requires more computational power, and partly because it is a major challenge...... to include manufacturing constraints in the optimization. This work focuses on incorporating the manufacturability into the optimization procedure, allowing the resulting material structure to be manufactured directly using rapid manufacturing techniques, such as selective laser melting/sintering (SLM....../S). The available manufacturing methods are best suited for porous materials (one constituent and void), but the optimization procedure can easily include more constituents. The elasticity tensor is found from one unit cell using the homogenization method together with a standard finite element (FE) discretization...

  13. Mycelium reinforced agricultural fiber bio-composites: Summary of research

    Industry and the public sector have a growing interest in utilizing natural fibers, such as agricultural substrates, in the manufacture of components and products currently manufactured from fossil fuels. A patented process, developed by Ecovative Design, LLC (Ecovative), for growing fungal species ...

  14. Curved Piezoelectric Actuators for Stretching Optical Fibers

    Allison, Sidney G.; Shams, Qamar A.; Fox, Robert L.


    Assemblies containing curved piezoceramic fiber composite actuators have been invented as means of stretching optical fibers by amounts that depend on applied drive voltages. Piezoceramic fiber composite actuators are conventionally manufactured as sheets or ribbons that are flat and flexible, but can be made curved to obtain load-carrying ability and displacement greater than those obtainable from the flat versions. In the primary embodiment of this invention, piezoceramic fibers are oriented parallel to the direction of longitudinal displacement of the actuators so that application of drive voltage causes the actuator to flatten, producing maximum motion. Actuator motion can be transmitted to the optical fiber by use of hinges and clamp blocks. In the original application of this invention, the optical fiber contains a Bragg grating and the purpose of the controlled stretching of the fiber is to tune the grating as part of a small, lightweight, mode-hop-free, rapidly tunable laser for demodulating strain in Bragg-grating strain-measurement optical fibers attached to structures. The invention could also be used to apply controllable tensile force or displacement to an object other than an optical fiber.

  15. Battery separator manufacturing process

    Palmer, N.I.; Sugarman, N.


    A battery with a positive plate, a negative plate, and a separator of polymeric resin having a degree of undesirable hydrophobia, solid below 180/sup 0/F, extrudable as a hot melt, and resistant to degradation by at least either acids or alkalies positioned between the plates is described. The separator comprises a nonwoven mat of fibers, the fibers being comprised of the polymeric resin and a wetting agent in an amount of 0.5 to 20 percent by weight based on the weight of the resin with the amount being incompatible with the resin below the melting point of the resin such that the wetting agent will bloom over a period of time at ambient temperatures in a battery, yet being compatible with the resin at the extrusion temperature and bringing about blooming to the surface of the fibers when the fibers are subjected to heat and pressure.

  16. Competitive Manufacturing Dynamics

    Rymaszewska, Anna; Christensen, Irene; Karlsson, Christer

    The increasing complexity of business environments and the pressure for organizations on delivering new products faster while maintaining the superior quality of their products, has forced manufacturing organizations to rethink their operations. Managers responsible for manufacturing ramp-up need...... to constantly improve this process in terms of time to volume, according to predefined cost and quality measures. The importance of the success of this process can lead to a significant creation of competitive advantage. This paper addresses the challenges of the manufacturing ramp-up process in the context...

  17. Soluble vs. insoluble fiber

    Insoluble vs. soluble fiber; Fiber - soluble vs. insoluble ... There are 2 different types of fiber -- soluble and insoluble. Both are important for health, digestion, and preventing diseases. Soluble fiber attracts water and turns to gel during digestion. ...

  18. Additive Manufacturing of Ultem Polymers and Composites

    Chuang, Kathy C.; Grady, Joseph E.; Draper, Robert D.; Shin, Euy-Sik E.; Patterson, Clark; Santelle, Thomas D.


    The objective of this project was to conduct additive manufacturing to produce aircraft engine components by Fused Deposition Modeling (FDM), using commercially available polyetherimdes Ultem 9085 and experimental Ultem 1000 filled with 10 chopped carbon fiber. A property comparison between FDM-printed and injection molded coupons for Ultem 9085, Ultem 1000 resin and the fiber-filled composite Ultem 1000 was carried out. Furthermore, an acoustic liner was printed from Ultem 9085 simulating conventional honeycomb structured liners and tested in a wind tunnel. Composite compressor inlet guide vanes were also printed using fiber-filled Ultem 1000 filaments and tested in a cascade rig. The fiber-filled Ultem 1000 filaments and composite vanes were characterized by scanning electron microscope (SEM) and acid digestion to determine the porosity of FDM-printed articles which ranged from 25-31. Coupons of Ultem 9085, experimental Ultem 1000 composites and XH6050 resin were tested at room temperature and 400F to evaluate their corresponding mechanical properties.

  19. Photovoltaic fibers

    Gaudiana, Russell; Eckert, Robert; Cardone, John; Ryan, James; Montello, Alan


    It was realized early in the history of Konarka that the ability to produce fibers that generate power from solar energy could be applied to a wide variety of applications where fabrics are utilized currently. These applications include personal items such as jackets, shirts and hats, to architectural uses such as awnings, tents, large covers for cars, trucks and even doomed stadiums, to indoor furnishings such as window blinds, shades and drapes. They may also be used as small fabric patches or fiber bundles for powering or recharging batteries in small sensors. Power generating fabrics for clothing is of particular interest to the military where they would be used in uniforms and body armor where portable power is vital to field operations. In strong sunlight these power generating fabrics could be used as a primary source of energy, or they can be used in either direct sunlight or low light conditions to recharge batteries. Early in 2002, Konarka performed a series of proof-of-concept experiments to demonstrate the feasibility of building a photovoltaic cell using dye-sensitized titania and electrolyte on a metal wire core. The approach taken was based on the sequential coating processes used in making fiber optics, namely, a fiber core, e.g., a metal wire serving as the primary electrode, is passed through a series of vertically aligned coating cups. Each of the cups contains a coating fluid that has a specific function in the photocell. A second wire, used as the counter electrode, is brought into the process prior to entering the final coating cup. The latter contains a photopolymerizable, transparent cladding which hardens when passed through a UV chamber. Upon exiting the UV chamber, the finished PV fiber is spooled. Two hundred of foot lengths of PV fiber have been made using this process. When the fiber is exposed to visible radiation, it generates electrical power. The best efficiency exhibited by these fibers is 6% with an average value in the 4

  20. 75 FR 80040 - Manufacturing Council


    ... International Trade Administration Manufacturing Council AGENCY: International Trade Administration, U.S... Manufacturing Council. SUMMARY: On November 23, 2010, the Department of Commerce's International Trade... vacant position on the Manufacturing Council (Council). The November 23, 2010 notice provided that...

  1. 75 FR 30781 - Manufacturing Council


    ... International Trade Administration Manufacturing Council AGENCY: International Trade Administration, U.S... Manufacturing Council. SUMMARY: On March 16, 2010, the Department of Commerce's International Trade... the Manufacturing Council (Council). The March 16, 2010 notice provided that all applications must...


    Cosma Sorin Cosmin


    Full Text Available The purpose of these studies was to improve the design and manufacturing process by selective laser melting, of new medical implants. After manufacturing process, the implants were measured, microscopically and mechanical analyzed. Implants manufactured by AM can be an attractive option for surface coatings to improve the osseointegration process. The main advantages of customized implants made by AM process are: the precise adaptation to the region of implantation, better cosmesis, reduced surgical times and better performance over their generic counterparts. These medical manufacturing changes the way that the surgeons are planning surgeries and engineers are designing custom implant. AM process has eliminated the constraints of shape, size, internal structure and mechanical properties making it possible for fabrication of implants that conform to the physical and mechanical requirements of implantation according to CT images. This article will review some custom implants fabricated in DME using biocompatible titanium.

  3. Manufacturing parabolic mirrors


    The photo shows the construction of a vertical centrifuge mounted on an air cushion, with a precision of 1/10000 during rotation, used for the manufacture of very high=precision parabolic mirrors. (See Annual Report 1974.)

  4. Many Manufactured Nanosats Project

    National Aeronautics and Space Administration — To achieve the capability to affordably produce scores of nano-spacecraft for envisioned constellation missions, a new manufacturing process is needed to reduce the...

  5. Plasma-aided manufacturing

    Shohet, J. L.


    Plasma-aided manufacturing is used for producing new materials with unusual and superior properties, for developing new chemical compounds and processes, for machining, and for altering and refining materials and surfaces. Plasma-aided manufacturing has direct applications to semiconductor fabrication, materials synthesis, welding, lighting, polymers, anti-corrosion coatings, machine tools, metallurgy, electrical and electronics devices, hazardous waste removal, high performance ceramics, and many other items in both the high-technology and the more traditional industries in the United States.

  6. Energetics Manufacturing Technology Center (EMTC)

    Federal Laboratory Consortium — The Energetics Manufacturing Technology Center (EMTC), established in 1994 by the Office of Naval Research (ONR) Manufacturing Technology (ManTech) Program, is Navy...

  7. New strategic roles of manufacturing

    Yang, Cheng; Johansen, John; Boer, Harry


    This paper aims to view manufacturing from a new angle, and tries to look beyond fit, focus and trade-offs, approaches which may no longer be sufficient for long-term competitive success. Four cases from different industries are described and used to illustrate and discuss the possibility...... of manufacturing playing new strategic roles. Backward, forward and lateral interactive support are suggested to explicate how manufacturing can realize its new strategic roles. Finally, four new strategic roles of manufacturing are suggested. They are: innovation manufacturing, ramp-up manufacturing, primary...... manufacturing, and service manufacturing....

  8. Carbon Fiber from Biomass

    Milbrandt, Anelia [Clean Energy Manufacturing Analysis Center, Godlen, CO (United States); Booth, Samuel [Clean Energy Manufacturing Analysis Center, Godlen, CO (United States)


    Carbon fiber (CF), known also as graphite fiber, is a lightweight, strong, and flexible material used in both structural (load-bearing) and non-structural applications (e.g., thermal insulation). The high cost of precursors (the starting material used to make CF, which comes predominately from fossil sources) and manufacturing have kept CF a niche market with applications limited mostly to high-performance structural materials (e.g., aerospace). Alternative precursors to reduce CF cost and dependence on fossil sources have been investigated over the years, including biomass-derived precursors such as rayon, lignin, glycerol, and lignocellulosic sugars. The purpose of this study is to provide a comprehensive overview of CF precursors from biomass and their market potential. We examine the potential CF production from these precursors, the state of technology and applications, and the production cost (when data are available). We discuss their advantages and limitations. We also discuss the physical properties of biomass-based CF, and we compare them to those of polyacrylonitrile (PAN)-based CF. We also discuss manufacturing and end-product considerations for bio-based CF, as well as considerations for plant siting and biomass feedstock logistics, feedstock competition, and risk mitigation strategies. The main contribution of this study is that it provides detailed technical and market information about each bio-based CF precursor in one document while other studies focus on one precursor at a time or a particular topic (e.g., processing). Thus, this publication allows for a comprehensive view of the CF potential from all biomass sources and serves as a reference for both novice and experienced professionals interested in CF production from alternative sources.

  9. Reduced toxicity polyester resins and microvascular pre-preg tapes for advanced composites manufacturing

    Poillucci, Richard

    Advanced composites manufacturing broadly encapsulates topics ranging from matrix chemistries to automated machines that lay-up fiber-reinforced materials. Environmental regulations are stimulating research to reduce matrix resin formulation toxicity. At present, composites fabricated with polyester resins expose workers to the risk of contact with and inhalation of styrene monomer, which is a potential carcinogen, neurotoxin, and respiratory irritant. The first primary goal of this thesis is to reduce the toxicity associated with polyester resins by: (1) identification of potential monomers to replace styrene, (2) determination of monomer solubility within the polyester, and (3) investigation of approaches to rapidly screen a large resin composition parameter space. Monomers are identified based on their ability to react with polyester and their toxicity as determined by the Globally Harmonized System (GHS) and a green screen method. Solubilities were determined by the Hoftyzer -- Van Krevelen method, Hansen solubility parameter database, and experimental mixing of monomers. A combinatorial microfluidic mixing device is designed and tested to obtain distinct resin compositions from two input chemistries. The push for safer materials is complemented by a thrust for multifunctional composites. The second primary goal of this thesis is to design and implement the manufacture of sacrificial fiber materials suitable for use in automated fiber placement of microvascaular multifunctional composites. Two key advancements are required to achieve this goal: (1) development of a roll-to-roll method to place sacrificial fibers onto carbon fiber pre-preg tape; and (2) demonstration of feasible manufacture of microvascular carbon fiber plates with automated fiber placement. An automated method for placing sacrificial fibers onto carbon fiber tapes is designed and a prototype implemented. Carbon fiber tows with manual placement of sacrificial fibers is implemented within an

  10. Orbital angular momentum in optical fibers

    Bozinovic, Nenad

    Internet data traffic capacity is rapidly reaching limits imposed by nonlinear effects of single mode fibers currently used in optical communications. Having almost exhausted available degrees of freedom to orthogonally multiplex data in optical fibers, researchers are now exploring the possibility of using the spatial dimension of fibers, via multicore and multimode fibers, to address the forthcoming capacity crunch. While multicore fibers require complex manufacturing, conventional multi-mode fibers suffer from mode coupling, caused by random perturbations in fibers and modal (de)multiplexers. Methods that have been developed to address the problem of mode coupling so far, have been dependent on computationally intensive digital signal processing algorithms using adaptive optics feedback or complex multiple-input multiple-output algorithms. Here we study the possibility of using the orbital angular momentum (OAM), or helicity, of light, as a means of increasing capacity of future optical fiber communication links. We first introduce a class of specialty fibers designed to minimize mode coupling and show their potential for OAM mode generation in fibers using numerical analysis. We then experimentally confirm the existence of OAM states in these fibers using methods based on fiber gratings and spatial light modulators. In order to quantify the purity of created OAM states, we developed two methods based on mode-image analysis, showing purity of OAM states to be 90% after 1km in these fibers. Finally, in order to demonstrate data transmission using OAM states, we developed a 4-mode multiplexing and demultiplexing systems based on free-space optics and spatial light modulators. Using simple coherent detection methods, we successfully transmit data at 400Gbit/s using four OAM modes at a single wavelength, over 1.1 km of fiber. Furthermore, we achieve data transmission at 1.6Tbit/s using 10 wavelengths and two OAM modes. Our study indicates that OAM light can exist

  11. 制造无胶纤维板过程中木纤维形态特征及化学特性1)--以酸性蒸气蒸煮热磨制造方法为例%Morphological Characteristics and Chemical Properties of Wood Fiber in th e Binderless Fiberboard during the Manufacture Process with the Acidic Steam Steaming Hot Mill Method

    金春德; 李景鹏; 杨巍; 王喆; 韩申杰


    以杨木木片、按常规中密度纤维板生产方法热磨得到的杨木纤维、经酸性蒸气蒸煮热磨得到的杨木纤维、酸性蒸气蒸煮热磨法制造的无胶纤维板为原料,用扫描电镜(SEM)、X射线衍射(XRD)、傅里叶变换红外吸收光谱( FTIR),对酸性蒸气蒸煮热磨法制造无胶纤维板过程中不同阶段的木纤维的形态特征变化、结晶特性和化学组分进行表征分析,并进一步对不同阶段木纤维细胞壁各组分的化学变化进行测量分析。结果表明:热磨过程中木纤维表面光滑,酸化热磨纤维表面凸凹不平,增加了纤维间的啮合,有利于纤维板的成型,无胶纤维板中木纤维相互呈网状交联结构。整个处理过程并未改变木纤维的晶型结构,其晶型结构仍为天然纤维素Ⅰ型结构。FITR分析表明:杨木木片在酸性蒸气蒸煮热磨过程中,木纤维的木质素发生降解,各纤维间经羟基缔合形成了氢键,有利于纤维间自胶胶合成板。化学测试分析结构,进一步证实了木纤维在酸化热磨过程中木质素和游离糠醛质量分数增加,均有益于纤维间胶合。%The experiment was conducted to study the morphological characteristics and chemical properties of the binderless fi-berboard used wood fiber during the manufacture process by the acidic steam steaming hot mill method, with the poplar wooden chips, the fiber stemmed from the conventional method of medium density fiberboard, the poplar fiber with acidifi-cation and the binderless fiberboard making through acidic steam steaming hot mill method.By scanning electron microsco-py(SEM), X-ray powder diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR), the experiment was conducted to characterize the morphological characteristics , crystallization properties and chemical composition of the wood fiber at the different stages in the course of the manufacture process of the

  12. The power of fiber optics

    Roy, C.


    The latest technology in optical groundwire (OPGW), involving a single cable serving as a communications network, providing high-speed data and voice transmission, and as a conventional groundwire, part of a power transmission grid, is described. The first-ever symposium devoted to OPGW was held at Hydro-Quebec`s IREQ facility in Montreal, a fitting venue, considering that Hydro-Quebec has installed an extensive network of some 3,500 km of OPGW cables since 1992. The international symposium was attended by over 130 interested experts mainly from North America, but with delegates as far away as Australia, Japan, Libya, Brazil and the UK. The three-day event showcased a number of presentations and demonstrations concerning OPGW splicing requirements, the live-line installation process, the merits of using fiber optics in a power situation, comparison of international standards in OPGW and fiber optics applications, and future developments in fiber optics technology. Demonstration of IREQ`s OPGW type-testing and manufacturer`s exhibits provided an opportunity for hands-on experience.

  13. Permeability characterization of stitched carbon fiber preforms by fiber optic sensors

    V. Antonucci


    Full Text Available The in-plane and through thickness permeability of unidirectional stitched carbon fiber preforms have been determined through vacuum infusion tests. The impregnation of various dry preforms with different stitching characteristics has been monitored by fiber optic sensors that have been stitched together with the dry tow to manufacture the dry preform. The experimental infusion times have been fitted by a numerical procedure based on Finite Element (FE processing simulations. A good agreement between the numerical and experimental infusion times has been found demonstrating the potentiality of the fiber sensor system as suitable tool to evaluate impregnation times and permeability characteristics.

  14. Aligning carbon fibers in micro-extruded composite ink

    Mahajan, Chaitanya G.

    Direct write processes include a wide range of additive manufacturing techniques with the ability to fabricate structures directly onto planar and non-planar surfaces. Most additive manufacturing techniques use unreinforced polymers to produce parts. By adding carbon fiber as a reinforcing material, properties such as mechanical strength, electrical conductivity, and thermal conductivity can be enhanced. Carbon fibers can be long and continuous, or short and discontinuous. The strength of carbon fiber composite parts is greatly increased when the fibers are preferentially aligned. This research focuses on increasing the strength of additively manufactured parts reinforced using discontinuous carbon fibers that have been aligned during the micro extrusion process. A design of experiments (DOE) approach was used to identify significant process parameters affecting fiber alignment. Factors such as the length of carbon fibers, nozzle diameter, fiber loading fraction, air pressure, translational speed and standoff distance were considered. A two dimensional Fast Fourier Transform (2D FFT) was used to quantify the degree of fiber alignment in the extruded composite inks. ImageJ software supported by an oval profile plugin was used with micrographs of printed samples to obtain the carbon fiber alignment values. The optimal value for the factors was derived by identifying the significant main and interaction effects. Based on the results of the DOE, tensile test samples were printed with fibers aligned parallel and perpendicular to the tensile axis. A standard test method for tensile properties of plastic revealed that the extruded parts with fibers aligned along the tensile axis were better in tensile strength and modulus.

  15. Genome Regions Associated with Functional Performance of Soybean Stem Fibers in Polypropylene Thermoplastic Composites

    Yarmilla Reinprecht; Muhammad Arif; Leonardo C Simon; Peter Pauls, K.


    Plant fibers can be used to produce composite materials for automobile parts, thus reducing plastic used in their manufacture, overall vehicle weight and fuel consumption when they replace mineral fillers and glass fibers. Soybean stem residues are, potentially, significant sources of inexpensive, renewable and biodegradable natural fibers, but are not curretly used for biocomposite production due to the functional properties of their fibers in composites being unknown. The current study was ...

  16. Manufacturing tolerant topology optimization

    Ole Sigmund


    In this paper we present an extension of the topology optimization method to include uncertainties during the fabrication of macro, micro and nano structures. More specifically, we consider devices that are manufactured using processes which may result in (uniformly) too thin (eroded)or too thick (dilated) structures compared to the intended topology. Examples are MEMS devices manufactured using etching processes, nano-devices manufactured using e-beam lithography or laser micro-machining and macro structures manufactured using milling processes. In the suggested robust topology optimization approach, under- and over-etching is modelled by image processing-based "erode" and "dilate" operators and the optimization problem is formulated as a worst case design problem. Applications of the method to the design of macro structures for minimum compliance and micro compliant mechanisms show that the method provides manufacturing tolerant designs with little decrease in performance. As a positive side effect the robust design formulation also eliminates the longstanding problem of one-node connected hinges in compliant mechanism design using topology optimization.

  17. Potato fiber as a dietary fiber source in dog foods.

    Panasevich, M R; Rossoni Serao, M C; de Godoy, M R C; Swanson, K S; Guérin-Deremaux, L; Lynch, G L; Wils, D; Fahey, G C; Dilger, R N


    Potato fiber (PF), a coproduct of potato starch manufacture, was evaluated as a potential novel fiber source in dog food. Potato fiber contained 55% total dietary fiber, 29% starch, 4% crude protein, and 2% acid-hydrolyzed fat. The PF substrate was evaluated for chemical composition, in vitro digestion and fermentation characteristics, and in vivo responses. For the in vitro hydrolytic-enzymatic digestion and fermentation experiment, raw and cooked PF substrates were first subjected to hydrolytic-enzymatic digestion to determine OM disappearance and then fermented using dog fecal inoculum. Fermentation characteristics were then measured at 0, 3, 6, 9, and 12 h. For the in vivo experiment, 10 female mixed-breed dogs (6.13±0.17 yr; 22±2.1 kg) were provided 5 diets with graded concentrations (0%, 1.5%, 3%, 4.5%, or 6%) of PF in a replicated 5×5 Latin square design. Dogs were acclimated to the test diet for 10 d, followed by 4 d of total fecal collection. Fresh fecal samples were collected to measure fecal pH and fermentation end products. In vitro digestion revealed that raw and cooked PF were 32.3% and 27.9% digested enzymatically, whereas in vitro fermentation showed that PF was fermentable through 9 h. Raw PF had greater (Pdietary fiber digestibility exhibited a linear increase (Pdietary PF. Fecal protein catabolite concentrations were low or undetectable, with the exception of spermidine, which exhibited a linear increase with increasing concentrations of PF. These findings indicated that inclusion of PF elicited favorable fermentation characteristics without negatively affecting nutrient digestibility or stool characteristics, indicating that PF could be a functional dietary fiber source in dog foods.

  18. A novel carbon fiber based porous carbon monolith

    Burchell, T.D.; Klett, J.W.; Weaver, C.E.


    A novel porous carbon material based on carbon fibers has been developed. The material, when activated, develops a significant micro- or mesopore volume dependent upon the carbon fiber type utilized (isotropic pitch or polyacrylonitrile). The materials will find applications in the field of fluid separations or as a catalyst support. Here, the manufacture and characterization of our porous carbon monoliths are described. A novel adsorbent carbon composite material has been developed comprising carbon fibers and a binder. The material, called carbon fiber composite molecular sieve (CFCMS), was developed through a joint research program between Oak Ridge National Laboratory (ORNL) and the University of Kentucky, Center for Applied Energy Research (UKCAER).

  19. Robust Manufacturing Control


    This contributed volume collects research papers, presented at the CIRP Sponsored Conference Robust Manufacturing Control: Innovative and Interdisciplinary Approaches for Global Networks (RoMaC 2012, Jacobs University, Bremen, Germany, June 18th-20th 2012). These research papers present the latest developments and new ideas focusing on robust manufacturing control for global networks. Today, Global Production Networks (i.e. the nexus of interconnected material and information flows through which products and services are manufactured, assembled and distributed) are confronted with and expected to adapt to: sudden and unpredictable large-scale changes of important parameters which are occurring more and more frequently, event propagation in networks with high degree of interconnectivity which leads to unforeseen fluctuations, and non-equilibrium states which increasingly characterize daily business. These multi-scale changes deeply influence logistic target achievement and call for robust planning and control ...

  20. Melt-spun shaped fibers with enhanced surface effects: fiber fabrication, characterization and application to woven scaffolds.

    Park, S J; Lee, B-K; Na, M H; Kim, D S


    Scaffolds with a high surface-area-to-volume ratio (SA:V) are advantageous with regard to the attachment and proliferation of cells in the field of tissue engineering. This paper reports on the development of novel melt-spun fibers with a high SA:V, which enhanced the surface effects of a fiber-based scaffold while maintaining its mechanical strength. The cross-section of the fibers was altered to a non-circular shape, producing a higher SA:V for a similar cross-sectional area. To obtain fibers with non-circular cross-sectional shape, or shaped fibers, three different types of metal spinnerets were fabricated for the melt-spinning process, each with circular, triangular or cruciform capillaries, using deep X-ray lithography followed by nickel electroforming. Using these spinnerets, circular and shaped fibers were manufactured with biodegradable polyester, polycaprolactone. The SA:V increase in the shaped fibers was experimentally investigated under different processing conditions. Tensile tests on the fibers and indentation tests on the woven fiber scaffolds were performed. The tested fibers and scaffolds exhibited similar mechanical characteristics, due to the similar cross-sectional area of the fibers. The degradation of the shaped fibers was notably faster than that of circular fibers, because of the enlarged surface area of the shaped fibers. The woven scaffolds composed of the shaped fibers significantly increased the proliferation of human osteosarcoma MG63 cells. This approach to increase the SA:V in shaped fibers could be useful for the fabrication of programmable, biodegradable fiber-based scaffolds in tissue engineering.

  1. Thermophysical ESEM Characterization of Carbon Fibers

    Sue, Jiwoong; Ochoa, Ozden O.; Effinger, Michael R.; Munafo, Paul M. (Technical Monitor)


    Coefficients of thermal expansion (CTE) of carbon fibers create residual stresses in aggressive manufacturing and service environments. In this effort, environmental scanning electron microscope (ESEM) is used for in situ observations of a carbon fiber cross-section up to 1000 C in order to evaluate the much neglected transverse CTE. The perimeter of fiber cross-section is calculated with the Scion image processing program from images that were taken at every 100 C increments. CTE values are calculated by linear regression of the strain data based on the perimeter changes. Furthermore, through SEM, WDS and TEM observations, we are in the process of bringing an interactive rationale between CTE, crystallinity and surface roughness of carbon fibers.

  2. Knowledge Management for Manufacturing

    OveRustungHjelmervik; 王克胜; 袁庆丰; 方明伦


    Technology development and implementation on the manufacturing arena has, throughout the years, frustrated employees over the requirement of constantly adjusting to new technologies. The employee's ability to learn is bounded, and thus limited. Looking at a modern production system, it is often a complicated array of technologies that have to be coordinated; or the technologies are coordinating themselves through artificial intelligence. This paper discusses the need for a holistic knowledge management approach to manufacturing,combining in-place technology with process management philosophy, in order for the firm's human resources to create, share, store and apply new knowledge.

  3. Laser in manufacturing

    Davim, J Paulo


    Generally a laser (light amplification by stimulated emission of radiation) is defined as "a device which uses a quantum mechanical effect, stimulated emission, to generate a coherent beam of light from a lasing medium of controlled purity, size, and shape". Laser material processing represents a great number of methods, which are rapidly growing in current and different industrial applications as new alternatives to traditional manufacturing processes. Nowadays, the use of lasers in manufacturing is an emerging area with a wide variety of applications, for example, in electronics, molds an

  4. Manufacturing and automation

    Ernesto Córdoba Nieto


    Full Text Available The article presents concepts and definitions from different sources concerning automation. The work approaches automation by virtue of the author’s experience in manufacturing production; why and how automation prolects are embarked upon is considered. Technological reflection regarding the progressive advances or stages of automation in the production area is stressed. Coriat and Freyssenet’s thoughts about and approaches to the problem of automation and its current state are taken and examined, especially that referring to the problem’s relationship with reconciling the level of automation with the flexibility and productivity demanded by competitive, worldwide manufacturing.

  5. Natural Fiber-Reinforced Hybrid Polymer Nanocomposites: Effect of Fiber Mixing and Nanoclay on Physical, Mechanical, and Biodegradable Properties

    Md. Saiful Islam


    Full Text Available Combining two kinds of fibers is a potential way to improve the essential properties of natural fiber-reinforced hybrid polymer composites. Biocomposites produced from natural resources are experiencing an increase in interest due to their high demand in the market for manufacturing, in addition to environmental and sustainability issues. In this study, natural fiber-reinforced hybrid polymer nanocomposites were prepared from coir fiber, wood fiber, polypropylene, and montmorillonite nanoclay using a hot press technique. The effects of fiber mixing and montmorillonite on their physico-mechanical and biodegradable properties were subsequently investigated. Before being used, both the wood and the coir fibers were alkali-treated to reduce their hydrophilicity. The mechanical properties of the fabricated composites were measured using a universal tensile testing machine and found to be enhanced after fiber mixing and nanoclay incorporation. Fourier transform infrared spectra indicated that the characteristic peaks of the composites shifted after fiber mixing. A new peak around 470 cm-1 was observed in the case of the nanocomposites, which confirmed the interaction between the fiber, polymer, and montmorillonite (MMT. Scanning electron microscopic analysis revealed that MMT strongly improved the adhesion and compatibility between the fiber and polymer matrix. The combining of fibers improved the biodegradability and water absorption properties, while MMT addition had the reverse effect on the same properties of the composites.

  6. Fiber optics physics and technology

    Mitschke, Fedor


    This book tells you all you want to know about optical fibers: Their structure, their light-guiding mechanism, their material and manufacture, their use. It began with telephone, then came telefax and email. Today we use search engines, music downloads and internet videos, all of which require shuffling of bits and bytes by the zillions. The key to all this is the conduit: the line which is designed to carry massive amounts of data at breakneck speed. In their data carrying capacity optical fiber lines beat all other technologies (copper cable, microwave beacons, satellite links) hands down, at least in the long haul; wireless devices rely on fibers, too. Several effects tend to degrade the signal as it travels down the fiber: they are spelled out in detail. Nonlinear processes are given due consideration for a twofold reason: On the one hand they are fundamentally different from the more familiar processes in electrical cable. On the other hand, they form the basis of particularly interesting and innovative ...

  7. Continuous fiber ceramic composites for energy related applications. Final report



    The US Department of Energy has established the Continuous Fiber Ceramic Composites (CFCC) program to develop technology for the manufacture of CFCC`s for use in industrial applications where a reduction in energy usage or emissions could be realized. As part of this program, the Dow Chemical Company explored the manufacture of a fiber reinforced/self reinforced silicon nitride for use in industrial chemical processing. In Dow`s program, CFCC manufacturing technology was developed around traditional, cost effective, tape casting routes. Formulations were developed and coupled with unique processing procedures which enabled the manufacture of tubular green laminates of the dimension needed for the application. An evaluation of the effect of various fibers and fiber coatings on the properties of a fiber reinforced composites was also conducted. Results indicated that fiber coatings could provide composites exhibiting non-catastrophic failure and substantially improved toughness. However, an evaluation of these materials in industrial process environments showed that the material system chosen by Dow did not provide the required performance improvements to make replacement of current metallic components with CFCC components economically viable.

  8. Cladding tube manufacturing technology

    Hahn, R. [Kraftwerk Union AG, Mulheim (Germany); Jeong, Y.H.; Baek, B.J.; Kim, K.H.; Kim, S.J.; Choi, B.K.; Kim, J.M. [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)


    This report gives an overview of the manufacturing routine of PWR cladding tubes. The routine essentially consists of a series of deformation and annealing processes which are necessary to transform the ingot geometry to tube dimensions. By changing shape, microstructure and structure-related properties are altered simultaneously. First, a short overview of the basics of that part of deformation geometry is given which is related to tube reducing operations. Then those processes of the manufacturing routine which change the microstructure are depicted, and the influence of certain process parameters on microstructure and material properties are shown. The influence of the resulting microstructure on material properties is not discussed in detail, since it is described in my previous report 'Alloy Development for High Burnup Cladding.' Because of their paramount importance still up to now, and because manufacturing data and their influence on properties for other alloys are not so well established or published, the descriptions are mostly related to Zry4 tube manufacturing, and are only in short for other alloys. (author). 9 refs., 46 figs.

  9. Manufacturing halal in Malaysia

    Fischer, Johan


    production, trade and consumption. Based on fieldwork in Malaysia, this article explores how manufacturing companies understand and practise halal certification, standards and technoscience. I argue that while existing studies of halal overwhelmingly explore micro-social aspects such as the everyday...

  10. Transfer of manufacturing units

    Madsen, Erik Skov; Riis, Jens Ove; Sørensen, Brian Vejrum


    The ongoing and unfolding relocation of activities is one of the major trends, that calls for attention in the domain of operations management. In particular, prescriptive models outlining: stages of the process, where to locate, and how to establish the new facilities have been studied, while th...... and dilemmas to be addressed when transferring manufacturing units....

  11. Reusing Old Manufacturing Buildings

    Roman, Harry T.


    This article presents an interesting design challenge for students, one that will certainly let them integrate subject matter and get a sense of pride for doing something useful in their own community. The author would be willing to bet that the average town or city has some old red brick manufacturing building(s) that have seen much better days.…

  12. Manufacturer's Suggested Retail Prices

    Rosenkranz, S.


    Based on arguments of the `reference- dependent' theory of consumer choice we assume that a retailer's discount of a manufacturer's suggested retail price changes consumers' demand. We can show that the producer benefits from suggesting a retail price. If consumers are additionally sufficiently `los

  13. Drug development and manufacturing

    Warner, Benjamin P.; McCleskey, T. Mark; Burrell, Anthony K.


    X-ray fluorescence (XRF) spectrometry has been used for detecting binding events and measuring binding selectivities between chemicals and receptors. XRF may also be used for estimating the therapeutic index of a chemical, for estimating the binding selectivity of a chemical versus chemical analogs, for measuring post-translational modifications of proteins, and for drug manufacturing.

  14. Virtual manufacturing in reality

    Papstel, Jyri; Saks, Alo


    SMEs play an important role in manufacturing industry. But from time to time there is a shortage in resources to complete the particular order in time. Number of systems is introduced to produce digital information in order to support product and process development activities. Main problem is lack of opportunity for direct data transition within design system modules when needed temporary extension of design capacity (virtuality) or to implement integrated concurrent product development principles. The planning experience in the field is weakly used as well. The concept of virtual manufacturing is a supporting idea to solve this problem. At the same time a number of practical problems should be solved like information conformity, data transfer, unified technological concepts acceptation etc. In the present paper the proposed ways to solve the practical problems of virtual manufacturing are described. General objective is to introduce the knowledge-based CAPP system as missing module for Virtual Manufacturing in the selected product domain. Surface-centered planning concept based on STEP- based modeling principles, and knowledge-based process planning methodology will be used to gain the objectives. As a result the planning module supplied by design data with direct access, and supporting advising environment is expected. Mould producing SME would be as test basis.

  15. Manufacturing of Nanocomposite Carbon Fibers and Composite Cylinders Project

    National Aeronautics and Space Administration — Lightweight structures has enormous potential for space vehicles applications as the reduction of weight from metallic structures add to vehicle performance, reduce...

  16. [The dust factor in the manufacture of basalt fibers].

    Gorban', L N; Riazanov, A V; Voloboeva, A A; Rybak, E A


    A study was made of the labour conditions of those workers engaged in the production of basalt fibre (BF). Morphological makeup is examined as is dispersity and cytotoxicity of the dust produced in the process of BF making. An issue is addressed of usefulness of setting special hygienic regulations for BF dust.

  17. Multiscale Design and Manufacturing of Hybrid DWCNT-Polymer Fibers


    Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA, 22202-4302. Respondents should be aware that notwithstanding any other provision of law ...nanotube ropes . Composites Science and Technology, 2003. 63(11): p. 1561-1569. 12. Windle, A.H., J.J. Vilatela, and J.A. Elliott, A Model for the...Ruoff, R. S. Load transfer mechanism in carbon nanotube ropes , Compos Sci Technol 2003, 63, 1561-1569. (11) Kis, A.; Csanyi, G.; Salvetat, J. P

  18. Cost analysis of advanced turbine blade manufacturing processes

    Barth, C. F.; Blake, D. E.; Stelson, T. S.


    A rigorous analysis was conducted to estimate relative manufacturing costs for high technology gas turbine blades prepared by three candidate materials process systems. The manufacturing costs for the same turbine blade configuration of directionally solidified eutectic alloy, an oxide dispersion strengthened superalloy, and a fiber reinforced superalloy were compared on a relative basis to the costs of the same blade currently in production utilizing the directional solidification process. An analytical process cost model was developed to quantitatively perform the cost comparisons. The impact of individual process yield factors on costs was also assessed as well as effects of process parameters, raw materials, labor rates and consumable items.

  19. Fundamentals of Digital Manufacturing Science

    Zhou, Zude; Chen, Dejun


    The manufacturing industry will reap significant benefits from encouraging the development of digital manufacturing science and technology. Digital Manufacturing Science uses theorems, illustrations and tables to introduce the definition, theory architecture, main content, and key technologies of digital manufacturing science. Readers will be able to develop an in-depth understanding of the emergence and the development, the theoretical background, and the techniques and methods of digital manufacturing science. Furthermore, they will also be able to use the basic theories and key technologies described in Digital Manufacturing Science to solve practical engineering problems in modern manufacturing processes. Digital Manufacturing Science is aimed at advanced undergraduate and postgraduate students, academic researchers and researchers in the manufacturing industry. It allows readers to integrate the theories and technologies described with their own research works, and to propose new ideas and new methods to...

  20. Silkworms transformed with chimeric silkworm/spider silk genes spin composite silk fibers with improved mechanical properties.

    Teulé, Florence; Miao, Yun-Gen; Sohn, Bong-Hee; Kim, Young-Soo; Hull, J Joe; Fraser, Malcolm J; Lewis, Randolph V; Jarvis, Donald L


    The development of a spider silk-manufacturing process is of great interest. However, there are serious problems with natural manufacturing through spider farming, and standard recombinant protein production platforms have provided limited progress due to their inability to assemble spider silk proteins into fibers. Thus, we used piggyBac vectors to create transgenic silkworms encoding chimeric silkworm/spider silk proteins. The silk fibers produced by these animals were composite materials that included chimeric silkworm/spider silk proteins integrated in an extremely stable manner. Furthermore, these composite fibers were, on average, tougher than the parental silkworm silk fibers and as tough as native dragline spider silk fibers. These results demonstrate that silkworms can be engineered to manufacture composite silk fibers containing stably integrated spider silk protein sequences, which significantly improve the overall mechanical properties of the parental silkworm silk fibers.

  1. Manufacturing of lasers for DWDM systems

    Campbell, Kevin T.; Robertson, Alexander J., Jr.; Wetzel, Steven J.


    The evolution of dense wavelength division multiplexing (DWDM) has allowed service provides a convenient and cost effective method to dramatically increase transmission capacity over existing and new fiber network systems. As the demand for bandwidth continues to increase, systems designers are responding by increasing both the number of channels and the data rates. This trend has placed considerable pressure on many of the underlying system components. One component that has been particularly challenged by this trend is the manufacture of semiconductor lasers. This paper reviews the technical and logistical challenges faced in the high volume manufacture of lasers to support DWDM systems. As the product portfolio continues to expand, precise execution and team work among multiple organizations is required to assure reliable shipping performance. Production scheduling and manufacturing operations must work closely to continuously re-prioritize the work in process in response to constantly changing channel demand and yield fluctuations. Wavelength prediction models must be developed that correlate in-process parameters to final device wavelength. These models are then applied to both in-process specification targeting and inventory management. Once the in-process specifications are properly targeted, the challenge moves to the fabrication processes, where processes are pushed to the limits of their control. Underpinning the entire effort must be an information management system in which parametric data is collected, wavelength prediction models are executed, and work in process inventory is controlled with respect to the final output volume and wavelength distribution.

  2. Sensory and adaptive access of manufacturing equipment resources in cloud manufacturing

    Liu Mingli


    Full Text Available Sensory and adaptive access of manufacturing equipment (ME is the key of physical resources virtualization in cloud manufacturing (CM. Three aspects including status sensory of ME, Internet of Things (IoT and adaptive access of CM service platform were elaborated to analyze the characteristics and to investigate the related technologies. The importance of fiber Bragg grating sensing technology for ME sensory was analyzed. The heterogeneous fusion system and fusion access method as well as device of equipment resources were discussed. The access of ME resources for CM service platform was investigated based on three aspects including information fusion, description and retrieval and service release. Taking the realization of intelligent sensory and adaptive access for typical ME resources as an example, the prototype system, the sensory of ME resources and the realization of IoT of ME resources as well as the adaptive access method for CM service platform were expounded.

  3. Wood versus Plant Fibers: Similarities and Differences in Composite Applications

    Bo Madsen


    Full Text Available The work on cellulose fiber composites is typically strictly divided into two separated research fields depending on the fiber origin, that is, from wood and from annual plants, representing the two different industries of forest and agriculture, respectively. The present paper evaluates in parallel wood fibers and plant fibers to highlight their similarities and differences regarding their use as reinforcement in composites and to enable mutual transfer of knowledge and technology between the two research fields. The paper gives an introduction to the morphology, chemistry, and ultrastructure of the fibers, the modeling of the mechanical properties of the fibers, the fiber preforms available for manufacturing of composites, the typical mechanical properties of the composites, the modeling of the mechanical properties with focus on composites having a random fiber orientation and a non-negligible porosity content, and finally, the moisture sensitivity of the composites. The performance of wood and plant fiber composites is compared to the synthetic glass and carbon fibers conventionally used for composites, and advantages and disadvantages of the different fibers are discussed.

  4. Photonic Bandgap Fibers

    Barkou, Stig Eigil; Broeng, Jes; Bjarklev, Anders Overgaard


    Photonic bandgap fibers are describes using a new Kagomé cladding structure. These fibers may potentially guide light in low-index regions. Such fibers offer new dispersion properties, and large design flexibility.......Photonic bandgap fibers are describes using a new Kagomé cladding structure. These fibers may potentially guide light in low-index regions. Such fibers offer new dispersion properties, and large design flexibility....

  5. Lunar preform manufacturing

    Leong, Gregory N.; Nease, Sandra; Lager, Vicky; Yaghjian, Raffy; Waller, Chris

    A design for a machine to produce hollow, continuous fiber-reinforced composite rods of lunar glass and a liquid crystalline matrix using the pultrusion process is presented. The glass fiber will be produced from the lunar surface, with the machine and matrix being transported to the moon. The process is adaptable to the low gravity and near-vacuum environment of the moon through the use of a thermoplastic matrix in fiber form as it enters the pultrusion process. With a power consumption of 5 kW, the proposed machine will run unmanned continuously in fourteen-day cycles, matching the length of lunar days. A number of dies could be included that would allow the machine to produce rods of varying diameter, I-beams, angles, and other structural members. These members could then be used for construction on the lunar surface or transported for use in orbit. The benefits of this proposal are in the savings in weight of the cargo each lunar mission would carry. The supply of glass on the moon is effectively endless, so enough rods would have to be produced to justify its transportation, operation, and capital cost. This should not be difficult as weight on lunar mission is at a premium.

  6. Design and Manufacture of Conical Shell Structures Using Prepreg Laminates

    Khakimova, Regina; Burau, Florian; Degenhardt, Richard; Siebert, Mark; Castro, Saullo G. P.


    The design and manufacture of unstiffened composite conical structures is very challenging, as the variation of the fiber orientations, lay-up and the geometry of the ply pieces have a significant influence on the thickness imperfections and ply angle deviations imprinted to the final part. This paper deals with the manufacture of laminated composite cones through the prepeg/autoclave process. The cones are designed to undergo repetitive buckling tests without accumulating permanent damage. The aim is to define a process that allows the control of fiber angle deviations and the removal of thickness imperfections generated from gaps and overlaps between ply pieces. Ultrasonic scan measurements are used to proof the effectiveness of the proposed method.

  7. 75 FR 104 - Manufacturing & Services' Sustainable Manufacturing Initiative; Update


    ... No: E9-31188] DEPARTMENT OF COMMERCE International Trade Administration Manufacturing & Services' Sustainable Manufacturing Initiative; Update ACTION: Notice and request for input on proposed new areas of work for the Sustainable Manufacturing Initiative which could include a series of events...

  8. Perspectives on Additive Manufacturing

    Bourell, David L.


    Additive manufacturing (AM) has skyrocketed in visibility commercially and in the public sector. This article describes the development of this field from early layered manufacturing approaches of photosculpture, topography, and material deposition. Certain precursors to modern AM processes are also briefly described. The growth of the field over the last 30 years is presented. Included is the standard delineation of AM technologies into seven broad categories. The economics of AM part generation is considered, and the impacts of the economics on application sectors are described. On the basis of current trends, the future outlook will include a convergence of AM fabricators, mass-produced AM fabricators, enabling of topology optimization designs, and specialization in the AM legal arena. Long-term developments with huge impact are organ printing and volume-based printing.

  9. Durability of pulp fiber-cement composites

    Mohr, Benjamin J.

    Wood pulp fibers are a unique reinforcing material as they are non-hazardous, renewable, and readily available at relatively low cost compared to other commercially available fibers. Today, pulp fiber-cement composites can be found in products such as extruded non-pressure pipes and non-structural building materials, mainly thin-sheet products. Although natural fibers have been used historically to reinforce various building materials, little scientific effort has been devoted to the examination of natural fibers to reinforce engineering materials until recently. The need for this type of fundamental research has been emphasized by widespread awareness of moisture-related failures of some engineered materials; these failures have led to the filing of national- and state-level class action lawsuits against several manufacturers. Thus, if pulp fiber-cement composites are to be used for exterior structural applications, the effects of cyclical wet/dry (rain/heat) exposure on performance must be known. Pulp fiber-cement composites have been tested in flexure to examine the progression of strength and toughness degradation. Based on scanning electron microscopy (SEM), environmental scanning electron microscopy (ESEM), energy dispersive spectroscopy (EDS), a three-part model describing the mechanisms of progressive degradation has been proposed: (1) initial fiber-cement/fiber interlayer debonding, (2) reprecipitation of crystalline and amorphous ettringite within the void space at the former fiber-cement interface, and (3) fiber embrittlement due to reprecipitation of calcium hydroxide filling the spaces within the fiber cell wall structure. Finally, as a means to mitigate kraft pulp fiber-cement composite degradation, the effects of partial portland cement replacement with various supplementary cementitious materials (SCMs) has been investigated for their effect on mitigating kraft pulp fiber-cement composite mechanical property degradation (i.e., strength and toughness

  10. Advances in Additive Manufacturing


    burden for this collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching ...Society for Machinery Failure Prevention Technology conference in Dayton, OH, on 23–26 May 2016. These 6 briefs were presented in the Additive...manufacturing (AM) at the 2016 conference in Dayton, Ohio, on May 24th, 2016. The presentations included work being performed within the Department of Defense

  11. Northwest Manufacturing Initiative


    Training areas included Total Productive Maintenance, First Aide and Safety, Lean Training, Inventory Management, Purchasing Supply Chain, ISO 13485 ...improve their business through quality certifications and initiatives such as AS9100, ISO 9001-2000, and implementing Lean Manufacturing. All of these...not show up on a visible profile. 13 Certifications: Quality Certifications such as AS9100, ISO etc. a. List Certifying Agency and number

  12. Manufacturing of Lightweight Mirror


    Fabrication of the lightweight mirror is one of the key techniques for many large optical systems. CAD,CAM and CNC technologies are adopted in designing and manufacturing such mirrors in CIOMP. Better working efficiency and higher lightweight grade have been achieved. The results show that mirrors up to 70% weight reduction and 0.02λ(rms.) surface accuracy or better can be obtained.

  13. Advanced manufacturing: Technology diffusion

    Tesar, A.


    In this paper we examine how manufacturing technology diffuses rom the developers of technology across national borders to those who do not have the capability or resources to develop advanced technology on their own. None of the wide variety of technology diffusion mechanisms discussed in this paper are new, yet the opportunities to apply these mechanisms are growing. A dramatic increase in technology diffusion occurred over the last decade. The two major trends which probably drive this increase are a worldwide inclination towards ``freer`` markets and diminishing isolation. Technology is most rapidly diffusing from the US In fact, the US is supplying technology for the rest of the world. The value of the technology supplied by the US more than doubled from 1985 to 1992 (see the Introduction for details). History shows us that technology diffusion is inevitable. It is the rates at which technologies diffuse to other countries which can vary considerably. Manufacturers in these countries are increasingly able to absorb technology. Their manufacturing efficiency is expected to progress as technology becomes increasingly available and utilized.

  14. Manufacturing a Superconductor in School.

    Barrow, John


    Described is the manufacture of a superconductor from a commercially available kit using equipment usually available in schools or easily obtainable. The construction is described in detail including equipment, materials, safety procedures, tolerances, and manufacture. (Author/CW)

  15. 78 FR 67117 - Manufacturing Council


    ... International Trade Administration Manufacturing Council AGENCY: International Trade Administration, U.S... States remains the preeminent destination for investment in manufacturing throughout the world'' as... participating in Council meetings and events are responsible for their travel, living and other...

  16. Green Manufacturing Fundamentals and Applications


    Green Manufacturing: Fundamentals and Applications introduces the basic definitions and issues surrounding green manufacturing at the process, machine and system (including supply chain) levels. It also shows, by way of several examples from different industry sectors, the potential for substantial improvement and the paths to achieve the improvement. Additionally, this book discusses regulatory and government motivations for green manufacturing and outlines the path for making manufacturing more green as well as making production more sustainable. This book also: • Discusses new engineering approaches for manufacturing and provides a path from traditional manufacturing to green manufacturing • Addresses regulatory and economic issues surrounding green manufacturing • Details new supply chains that need to be in place before going green • Includes state-of-the-art case studies in the areas of automotive, semiconductor and medical areas as well as in the supply chain and packaging areas Green Manufactu...

  17. 2001 Industry Studies: Advanced Manufacturing


    markets, production and innovation. After encountering growing international competition in the 1970’s and 1980’s, U.S. manufacturers sought new and better...competitive advantages and better performance in world markets. Importantly, advanced manufacturing involves the innovative integration of new technology...the traditional parameters of mass production, giving rise to a new era in manufacturing in which manufacturers are increasing the speed and

  18. Composites Manufacturing Education and Technology Facility Expedites Manufacturing Innovation


    The Composites Manufacturing Education and Technology facility (CoMET) at the National Wind Technology Center at the National Renewable Energy Laboratory (NREL) paves the way for innovative wind turbine components and accelerated manufacturing. Available for use by industry partners and university researchers, the 10,000-square-foot facility expands NREL's composite manufacturing research capabilities by enabling researchers to design, prototype, and test composite wind turbine blades and other components -- and then manufacture them onsite. Designed to work in conjunction with NREL's design, analysis, and structural testing capabilities, the CoMET facility expedites manufacturing innovation.

  19. Optimal design of variable-stiffness fiber-reinforced composites using cellular automata

    Setoodeh, S.


    Growing number of applications of composites materials in aerospace and naval structures along with advancements in manufacturing technologies demand continuous innovations in design of composite structures. In the traditional design of composite laminates, fiber orientation angles are constant for

  20. 76 FR 33244 - Manufacturing Council


    ... International Trade Administration Manufacturing Council AGENCY: International Trade Administration, U.S. Department of Commerce. ACTION: Notice of an Opportunity To Apply for Membership on the Manufacturing Council... Manufacturing Council (Council). The purpose of the Council is to advise the Secretary of Commerce on...

  1. 77 FR 56811 - Manufacturing Council


    ... International Trade Administration Manufacturing Council AGENCY: International Trade Administration, U.S. Department of Commerce. ACTION: Notice of an Opportunity to Apply for Membership on the Manufacturing Council... ] Manufacturing Council (Council) for a two-year term to begin in fall 2012. The purpose of the Council is...

  2. 77 FR 66179 - Manufacturing Council


    ... International Trade Administration Manufacturing Council AGENCY: International Trade Administration, U.S... manufacturing council. SUMMARY: On September 14, 2012, the Department of Commerce's International Trade... of 25 members of the Manufacturing Council (Council) for a two-year term to begin in fall 2012....

  3. 77 FR 2275 - Manufacturing Council


    ... International Trade Administration Manufacturing Council AGENCY: International Trade Administration, U.S. Department of Commerce. ACTION: Notice of an opportunity to apply for membership on the Manufacturing Council... Manufacturing Council (Council). The purpose of the Council is to advise the Secretary of Commerce on...

  4. 77 FR 69794 - Manufacturing Council


    ... International Trade Administration Manufacturing Council AGENCY: International Trade Administration, U.S... Manufacturing Council. SUMMARY: On September 14, 2012, the Department of Commerce's International Trade... appointment of 25 members of the Manufacturing Council (Council) for a two-year term to begin in fall...

  5. Exploring manufacturing solutions for SMEs

    Radziwon, Agnieszka; Blichfeldt, Henrik; Bilberg, Arne

    This exploratory study provides an overview over current state of manufacturing solutions in small and medium sized enterprises (SMEs) in region of Southern Denmark. Building on manufacturing paradigms, this paper reveals relevant aspects for the development and implementation of improving SMEs...... of manufacturing solutions, which are required to increase their competitiveness and assure sustainable growth....

  6. Decision Guidance for Sustainable Manufacturing

    Shao, Guodong


    Sustainable manufacturing has significant impacts on a company's business performance and competitiveness in today's world. A growing number of manufacturing industries are initiating efforts to address sustainability issues; however, to achieve a higher level of sustainability, manufacturers need methodologies for formally describing, analyzing,…

  7. Clad fiber capacitor and method of making same

    Tuncer, Enis


    A clad capacitor and method of manufacture includes assembling a preform comprising a ductile, electrically conductive fiber; a ductile, electrically insulating cladding positioned on the fiber; and a ductile, electrically conductive sleeve positioned over the cladding. One or more preforms are then bundled, heated and drawn along a longitudinal axis to decrease the diameter of the ductile components of the preform and fuse the preform into a unitized strand.

  8. Optical fiber accelerometer based on a silicon micromachined cantilever

    Malki, Abdelrafik; Lecoy, Pierre; Marty, Jeanine; Renouf, Christine; Ferdinand, Pierre


    An intensity-modulated fiber-optic accelerometer based on backreflection effects has been manufactured and tested. It uses a multimode fiber placed at a spherical mirror center, and the beam intensity is modulated by a micromachined silicon cantilever. This device has applications as an accelerometer and vibrometer for rotating machines. It exhibits an amplitude linearity of +/-1.2% in the range of 0.1-22 m s-2, a frequency linearity of +/-1% in the

  9. The Characteristics and Application of Polymer Optical Fiber

    CAI Bo; JI Xiao-li; ZHANG Chao-can


    The recent development of polymer optical fiber (POF) at home and abroad was summarized.The special characteristics of the perfluorinated POF were introduced and its wide potential application was predicted. POF is the most suitable in conjunction network project, especially using with quartz optical fibers . Facing this market opportunity, it is a right choice to unit colleges, research institntions and manufacture corporations to accelerate the imdustrialization of POF.

  10. Containers of Attalea funifera fibers to produce eucalyptus seedlings

    Andrea Vita Reis Mendonça; Lucas Gonçalves Ribeiro; José Roque Azevedo Assunção; Teresa Aparecida Soares de Freitas; Josival Santos Souza


    The aim of this study was to assess the technical feasibility of using biodegradable containers made of fiber waste of Attalea funifera Martius to produce seedling of Eucalyptus camaldulensis Dehnh. The work was carried out in three stages: manufacture of piassava fiber containers, seedling production and field simulation. The experiment of seedling production was in completely randomized design, with two treatments (polyethylene tube and biodegradable container) and 10 repetitions, with 64 s...

  11. Simplified sensor design for temperature-strain discrimination using fiber Bragg gratings embedded in laminated composites

    Rodriguez-Cobo, L.; Marques, A. T.; Lopez-Higuera, J. M.; Santos, J. L.; Frazão, O.


    Several easy-to-manufacture designs based on a pair of Fiber Bragg Gratings structure embedded in Carbon Fiber Reinforced Plastic (CFRP) have been explored. These smart composites can be used for strain and temperature discrimination. A Finite Elements Analysis and Matlab software were used to study the mechanical responses and its optical behaviors. The results exhibited different sensitivity and using a matrix method it is possible to compensate the thermal drift in a real application keeping a simple manufacture process.

  12. Chalcogenide glass hollow core microstructured optical fibers

    Shiryaev, Vladimir S.


    The recent developments on chalcogenide glass hollow core microstructured optical fibers (HC-MOFs) are presented. The comparative analysis of simulated optical properties for chalcogenide HC-MOFs of negative-curvature with different size and number of capillaries is given. The technique for the manufacture of microstructured chalcogenide preforms, which includes the assembly of the substrate glass tube and 8-10 capillaries, is described. Further trends to improve the optical transmission in chalcogenide NCHCFs are considered.

  13. Metal Additive Manufacturing: A Review

    Frazier, William E.


    This paper reviews the state-of-the-art of an important, rapidly emerging, manufacturing technology that is alternatively called additive manufacturing (AM), direct digital manufacturing, free form fabrication, or 3D printing, etc. A broad contextual overview of metallic AM is provided. AM has the potential to revolutionize the global parts manufacturing and logistics landscape. It enables distributed manufacturing and the productions of parts-on-demand while offering the potential to reduce cost, energy consumption, and carbon footprint. This paper explores the material science, processes, and business consideration associated with achieving these performance gains. It is concluded that a paradigm shift is required in order to fully exploit AM potential.

  14. Photonic Crystal Fiber Attenuator

    Joo; Beom; Eom; Hokyung; Kim; Jinchae; Kim; Un-Chul; Paek; Byeong; Ha; Lee


    We propose a novel fiber attenuator based on photonic crystal fibers. The difference in the modal field diameters of a conventional single mode fiber and a photonic crystal fiber was used. A variable optical attenuator was also achieved by applying macro-bending on the PCF part of the proposed attenuator

  15. Photonic crystal fibers

    Lægsgaard, Jesper; Hansen, K P; Nielsen, M D;


    Photonic crystal fibers having a complex microstructure in the transverse plane constitute a new and promising class of optical fibers. Such fibers can either guide light through total internal reflection or the photonic bandgap effect, In this paper, we review the different types and applications...... of photonic crystal fibers with particular emphasis on recent advances in the field....

  16. The Tensile Behavior of High-Strength Carbon Fibers.

    Langston, Tye


    Carbon fibers exhibit exceptional properties such as high stiffness and specific strength, making them excellent reinforcements for composite materials. However, it is difficult to directly measure their tensile properties and estimates are often obtained by tensioning fiber bundles or composites. While these macro scale tests are informative for composite design, their results differ from that of direct testing of individual fibers. Furthermore, carbon filament strength also depends on other variables, including the test length, actual fiber diameter, and material flaw distribution. Single fiber tensile testing was performed on high-strength carbon fibers to determine the load and strain at failure. Scanning electron microscopy was also conducted to evaluate the fiber surface morphology and precisely measure each fiber's diameter. Fiber strength was found to depend on the test gage length and in an effort to better understand the overall expected performance of these fibers at various lengths, statistical weak link scaling was performed. In addition, the true Young's modulus was also determined by taking the system compliance into account. It was found that all properties (tensile strength, strain to failure, and Young's modulus) matched very well with the manufacturers' reported values at 20 mm gage lengths, but deviated significantly at other lengths.

  17. Influence of fiber type, fiber mat orientation, and process time on the properties of a wood fiber/polymer composite

    Plackett, David; Torgilsson, R.; Løgstrup Andersen, T.


    A rapid press consolidation technique was used to produce composites from two types of air-laid wood fiber mat, incorporating either mechanically refined or bleached chemi-thermomechanically refined Norway Spruce [Picea abies (L.) Karst] and a bicomponent polymer fiber. The manufacturing technique...... involved pre-compression, contact heating to the process temperature under vacuum and then rapid transfer to the press for consolidation and cooling. Composites were tested to determine response to water or water vapor, porosity, fiber volume fraction and tensile properties. The composites absorbed water...... by the polymer matrix had been maximized within a five-minute heating time. Results also indicated that had been maximized within a five-minute heating time. Results also indicated that porosity was not the key determinant of tensile properties in the composites....

  18. Feasibility and Scaling of Composite Based Additive Manufacturing

    Nuttall, David [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Chen, Xun [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Kunc, Vlastimil [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Love, Lonnie J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)


    Engineers and Researchers at Oak Ridge National Lab s Manufacturing Demonstration Facility (ORNL MDF) collaborated with Impossible Objects (IO) in the characterization of PEEK infused carbon fiber mat manufactured by means of CBAM composite-based additive manufacturing, a first generation assembly methodology developed by Robert Swartz, Chairman, Founder, and CTO of Impossible Objects.[1] The first phase of this project focused on demonstration of CBAM for composite tooling. The outlined steps focused on selecting an appropriate shape that fit the current machine s build envelope, characterized the resulting form, and presented next steps for transitioning to a Phase II CRADA agreement. Phase I of collaborative research and development agreement NFE-15-05698 was initiated in April of 2015 with an introduction to Impossible Objects, and concluded in March of 2016 with a visitation to Impossible Objects headquarters in Chicago, IL. Phase II as discussed herein is under consideration by Impossible Objects as of this writing.

  19. A Review on the Mechanical Modeling of Composite Manufacturing Processes

    Baran, Ismet; Cinar, Kenan; Ersoy, Nuri;


    approaches. The process models as well as applications focusing on the prediction of residual stresses and shape distortions taking place in composite manufacturing are discussed in this study. The applications on both thermoset and thermoplastic based composites are reviewed in detail.......The increased usage of fiber reinforced polymer composites in load bearing applications requires a detailed understanding of the process induced residual stresses and their effect on the shape distortions. This is utmost necessary in order to have more reliable composite manufacturing since...... the residual stresses alter the internal stress level of the composite part during the service life and the residual shape distortions may lead to not meeting the desired geometrical tolerances. The occurrence of residual stresses during the manufacturing process inherently contains diverse interactions...


    Citron, Robert; Kropf, A.J.


    Optical fibers doped with Ytterbium-3+ have become increasingly common in fiber lasers and amplifiers. Yb-doped fibers provide the capability to produce high power and short pulses at specific wavelengths, resulting in highly effective gain media. However, little is known about the local structure, distribution, and chemical coordination of Yb3+ in the fibers. This information is necessary to improve the manufacturing process and optical qualities of the fibers. Five fibers doped with Yb3+ were studied using Extended X-ray Absorption Fine Structure (EXAFS) spectroscopy and X-ray Absorption Near Edge Spectroscopy (XANES), in addition to Yb3+ mapping. The Yb3+ distribution in each fiber core was mapped with 2D and 1D intensity scans, which measured X-ray fluorescence over the scan areas. Two of the five fibers examined showed highly irregular Yb3+ distributions in the core center. In four of the five fibers Yb3+ was detected outside of the given fiber core dimensions, suggesting possible Yb3+ diffusion from the core, manufacturing error, or both. X-ray absorption spectroscopy (XAS) analysis has so far proven inconclusive, but did show that the fibers had differing EXAFS spectra. The Yb3+ distribution mapping proved highly useful, but additional modeling and examination of fiber preforms must be conducted to improve XAS analysis, which has been shown to have great potential for the study of similar optical fi bers.

  1. Robot skills for manufacturing

    Pedersen, Mikkel Rath; Nalpantidis, Lazaros; Andersen, Rasmus Skovgaard


    -asserting robot skills for manufacturing. We show how a relatively small set of skills are derived from current factory worker instructions, and how these can be transferred to industrial mobile manipulators. General robot skills can not only be implemented on these robots, but also be intuitively concatenated...... in running production facilities at an industrial partner. It follows from these experiments that the use of robot skills, and associated task-level programming framework, is a viable solution to introducing robots that can intuitively and on the fly be programmed to perform new tasks by factory workers....

  2. Connecting American Manufacturing (CAM)


    government products. The result of this evolution is the available supplier pool to provide manufacturing services for the government will continue to...34𔃺::~eJ’l)) $:ar;: erp »n:.g L?N ~.e::-:;?S tor OJS.l:J?"-:.$ O,?P’:r:::U."’::O<S., t ’ O’J @]’t OO:.H~J p~-:;tg 90P~’! ’t.O:Fk agalLI axu o

  3. Fiber Optics Physics and Technology

    Mitschke, Fedor


    Telephone, telefax, email and internet -- the key ingredient of the inner workings is the conduit: the line which is designed to carry massive amounts of data at breakneck speed. In their data-carrying capacity optical fiber lines beat other technologies (copper cable, microwave beacons, satellite links) hands down, at least in the long haul. This book tells you all you want to know about optical fibers: Their structure, their light-guiding mechanism, their material and manufacture, their use. Several effects tend to degrade the signal as it travels down the fiber: they are spelled out in detail. Nonlinear processes are given due consideration for a twofold reason: On the one hand they are fundamentally different from the more familiar processes in electrical cable. On the other hand, they form the basis of particularly interesting and innovative applications, provided they are understood well enough. A case in point is the use of so-called solitons, i.e. special pulses of light which have the wonderful prope...

  4. A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing, Part II: Additive Manufacturing and Characterization of Polymer Composites

    Chuang, Kathy C.; Grady, Joseph E.; Arnold, Steven M.; Draper, Robert D.; Shin, Eugene; Patterson, Clark; Santelle, Tom; Lao, Chao; Rhein, Morgan; Mehl, Jeremy


    This publication is the second part of the three part report of the project entitled "A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing" funded by NASA Aeronautics Research Institute (NARI). The objective of this project was to conduct additive manufacturing to produce aircraft engine components by Fused Deposition Modeling (FDM), using commercially available polyetherimides-Ultem 9085 and experimental Ultem 1000 mixed with 10% chopped carbon fiber. A property comparison between FDM-printed and injection molded coupons for Ultem 9085, Ultem 1000 resin and the fiber-filled composite Ultem 1000 was carried out. Furthermore, an acoustic liner was printed from Ultem 9085 simulating conventional honeycomb structured liners and tested in a wind tunnel. Composite compressor inlet guide vanes were also printed using fiber-filled Ultem 1000 filaments and tested in a cascade rig. The fiber-filled Ultem 1000 filaments and composite vanes were characterized by scanning electron microscope (SEM) and acid digestion to determine the porosity of FDM-printed articles which ranged from 25 to 31%. Coupons of Ultem 9085, experimental Ultem 1000 composites and XH6050 resin were tested at room temperature and 400F to evaluate their corresponding mechanical properties. A preliminary modeling was also initiated to predict the mechanical properties of FDM-printed Ultem 9085 coupons in relation to varied raster angles and void contents, using the GRC-developed MAC/GMC program.

  5. High power fiber lasers

    LOU Qi-hong; ZHOU Jun


    In this review article, the development of the double cladding optical fiber for high power fiber lasers is reviewed. The main technology for high power fiber lasers, including laser diode beam shaping, fiber laser pumping techniques, and amplification systems, are discussed in de-tail. 1050 W CW output and 133 W pulsed output are ob-tained in Shanghai Institute of Optics and Fine Mechanics, China. Finally, the applications of fiber lasers in industry are also reviewed.

  6. Distribution and Orientation of Carbon Fibers in Polylactic Acid Parts Produced by Fused Deposition Modeling

    Hofstätter, Thomas; W. Gutmann, Ingomar; Koch, Thomas


    The aim of this paper is the understanding of the fiber orientation by investigations in respect to the inner configuration of a polylactic acid matrix reinforced with short carbon fibers after a fused deposition modeling extrusion process. The final parts were analyzed by X-ray, tomography, and ......, and magnetic resonance imaging allowing a resolved orientation of the fibers and distribution within the part. The research contributes to the understanding of the fiber orientation and fiber reinforcement of fused deposition modeling parts in additive manufacturing....

  7. The effect of ply folds as manufacturing defect on the fatigue life of CFRP materials

    S. Hörrmann


    Full Text Available Manufacturing defects are inherent to any manufacturing process. However, in composite materials they might be unavoidable, e.g. ply waviness or even folds of plies are present in complex shaped parts during high pressure resin transfer molding of carbon fiber reinforced polymers. In this work, the effect of the ply folds on the fatigue life of the composite material is investigated. Folds along fiber direction (as they commonly appear during manufacturing were artificially introduced in unidirectional non crimp fabric plies. The target of this study is the prediction of damage initiation due to this particular type of manufacturing defect. The folds locally increase the fiber volume fraction and also introduce resin rich areas. Fatigue tests in fiber direction and transverse to fiber direction are performed at different load ratios under constant amplitude loading. The influence of the defect geometry on damage initiation and progression is investigated at different scales by non-destructive methods before testing, continuous strain measurement and monitoring the damage progression during testing and fractography analysis after final failure. Most of the time, the first damage was observed at the location of the introduced fold for all considered load cases. However, it was also found, that the folds lead to no significant reduction in fatigue life

  8. Soft Body Armor: An Overview of Materials, Manufacturing, Testing, and Ballistic Impact Dynamics


    manufacturing technology during the 20th century led to the discovery of advanced manmade textile materials (such as nylon, fiberglass, Kevlar , and...include Honeywell’s Spectra Shield (ultrahigh molecular weight polyethylene (UHMWPE) fibers) and Gold Shield ( Kevlar fibers)1 and DSM’s Dyneema...thermoplastic polymers require melt spinning, and thermoset polymers require dissolution in a solvent. Aramid ( Kevlar ) and UHMWPE (Dyneema and Spectra


    Warren, Charles David [ORNL; Das, Sujit [ORNL; Jeon, Dr. Saeil [Volvo Trucks North America


    Vehicle lightweighting represents one of several design approaches that automotive and heavy truck manufacturers are currently evaluating to improve fuel economy, lower emissions, and improve freight efficiency (tons-miles per gallon of fuel). With changes in fuel efficiency and environmental regulations in the area of transportation, the next decade will likely see considerable vehicle lightweighting throughout the ground transportation industry. Greater use of carbon fiber composites and light metals is a key component of that strategy. This paper examines the competition between candidate materials for lightweighting of heavy vehicles and passenger cars. A 53-component, 25 % mass reduction, body-in-white cost analysis is presented for each material class, highlighting the potential cost penalty for each kilogram of mass reduction and then comparing the various material options. Lastly, as the cost of carbon fiber is a major component of the elevated cost of carbon fiber composites, a brief look at the factors that influence that cost is presented.


    P.J.S. Van Dyk


    Full Text Available

    ENGLISH ABSTRACT: Supply planning and traffic flow planning are major activities in the automotive manufacturing environment worldwide. Traditionally, the impact of supply planning strategies on plant traffic is rarely considered. This paper describes the development of a Decision Support System (DSS that will assist automotive manufacturers to analyse the effect of supply planning decisions on plant traffic during the supply planning phase of their logistics planning process. In essence, this DSS consists of a Supply Medium Decision Support Tool (SMDST (an interactive MS-Excel model with Visual Basic interfacing and a traffic flow simulation model tool (using eMPlant simulation software.

    AFRIKAANSE OPSOMMING: Verskaffingsbeplanning en verkeersvloeibeplanning is belangrike aktiwiteite in die motorvervaardigingsbedryf wêreldwyd. Tradisioneel word die uitwerking van verskaffings-beplanningsstrategië op aanlegverkeer selde in ag geneem. Hierdie artikel beskryf die ontwikkeling van ’n Besluitnemings Ondersteuningstelsel (DSS wat motorvervaardigers sal ondersteun in die analise van die effek van verskaffingsbeplanningbesluite op aanlegverkeer tydens die verskaffingsbeplanningsfase van hulle logistieke beplanningsproses. Hierdie DSS bestaan hoofsaaklik uit ’n Verskaffings-vervoermiddel Besluitnemingshulpmiddel (SMDST (’n interaktiewe MS-Excel model met “Visual Basic” koppelling asook ’n simulasiemodel van verkeersvloei (met eM-Plant simulasiesagteware.

  11. Cloud manufacturing distributed computing technologies for global and sustainable manufacturing

    Mehnen, Jörn


    Global networks, which are the primary pillars of the modern manufacturing industry and supply chains, can only cope with the new challenges, requirements and demands when supported by new computing and Internet-based technologies. Cloud Manufacturing: Distributed Computing Technologies for Global and Sustainable Manufacturing introduces a new paradigm for scalable service-oriented sustainable and globally distributed manufacturing systems.   The eleven chapters in this book provide an updated overview of the latest technological development and applications in relevant research areas.  Following an introduction to the essential features of Cloud Computing, chapters cover a range of methods and applications such as the factors that actually affect adoption of the Cloud Computing technology in manufacturing companies and new geometrical simplification method to stream 3-Dimensional design and manufacturing data via the Internet. This is further supported case studies and real life data for Waste Electrical ...

  12. 75 FR 38078 - Manufacturing and Services' Manufacture America Initiative and Events


    ... International Trade Administration Manufacturing and Services' Manufacture America Initiative and Events ACTION... manufacturing. SUMMARY: The International Trade Administration's Manufacturing and Services Unit is launching a... government agencies as well as universities. To address these challenges, the Manufacturing and...

  13. 16 CFR 303.30 - Textile fiber products in form for consumer.


    ... 16 Commercial Practices 1 2010-01-01 2010-01-01 false Textile fiber products in form for consumer... products in form for consumer. A textile fiber product shall be considered to be in the form intended for sale or delivery to, or for use by, the ultimate consumer when the manufacturing or processing of...

  14. 76 FR 68690 - Rules and Regulations Under the Textile Fiber Products Identification Act


    ... Textile Fiber Products Identification Act (``Textile Act''), 15 U.S.C. 70-70k, requires marketers to... marketers, addressing the use of ``bamboo'' in lieu of the generic fiber name ``rayon.'' See http://www.ftc..., formulas, patterns, devices, manufacturing processes, or customer names. If you want the Commission to...

  15. Properties of Ceramic Fiber and Ceramic Shot in Wet-laid Processes

    CHENG Long-di


    The paper deals with the different sinking properties of ceramic fiber and the ceramic shot in wetlaid nonwoven processes. The difference between the sinking properties of the fiber and the shot is very great according to theory analysis and the test. From results of calculating and practical testing, the method of removing ceramic shots during manufacturing is put forward.

  16. Jute fiber reinforced polypropylene produced by continuous extrusion compounding. Part 1. Processing and ageing properties

    Oever, van den M.J.A.; Snijder, M.H.B.


    This article addresses the processing and ageing properties of jute fiber reinforced polypropylene (PP) composites. The composite has been manufactured by a continuous extrusion process and results in free flowing composite granules, comprising up to 50 weight percent (wt %) jute fiber in PP. These

  17. Carbon fiber reinforced thermoplastic composites for future automotive applications

    Friedrich, K.


    After a brief introduction to polymer composite properties and markets, the state of the art activities in the field of manufacturing of advanced composites for automotive applications are elucidated. These include (a) long fiber reinforced thermoplastics (LFT) for secondary automotive components, and (b) continuous carbon fiber reinforced thermosetting composites for car body applications. It is followed by future possibilities of carbon fiber reinforced thermoplastic composites for e.g. (i) crash elements, (ii) racing car seats, and (iii) production and recycling of automotive fenders.

  18. Additive and Photochemical Manufacturing of Copper

    Yung, Winco K. C.; Sun, Bo; Meng, Zhengong; Huang, Junfeng; Jin, Yingdi; Choy, Hang Shan; Cai, Zhixiang; Li, Guijun; Ho, Cheuk Lam; Yang, Jinlong; Wong, Wai Yeung


    In recent years, 3D printing technologies have been extensively developed, enabling rapid prototyping from a conceptual design to an actual product. However, additive manufacturing of metals in the existing technologies is still cost-intensive and time-consuming. Herein a novel platform for low-cost additive manufacturing is introduced by simultaneously combining the laser-induced forward transfer (LIFT) method with photochemical reaction. Using acrylonitrile butadiene styrene (ABS) polymer as the sacrificial layer, sufficient ejection momentum can be generated in the LIFT method. A low-cost continuous wave (CW) laser diode at 405 nm was utilized and proved to be able to transfer the photochemically synthesized copper onto the target substrate. The wavelength-dependent photochemical behaviour in the LIFT method was verified and characterized by both theoretical and experimental studies compared to 1064 nm fiber laser. The conductivity of the synthesized copper patterns could be enhanced using post electroless plating while retaining the designed pattern shapes. Prototypes of electronic circuits were accordingly built and demonstrated for powering up LEDs. Apart from pristine PDMS materials with low surface energies, the proposed method can simultaneously perform laser-induced forward transfer and photochemical synthesis of metals, starting from their metal oxide forms, onto various target substrates such as polyimide, glass and thermoplastics.

  19. Amplitude-modulated fiber-ring laser

    Caputo, J. G.; Clausen, Carl A. Balslev; Sørensen, Mads Peter


    Soliton pulses generated by a fiber-ring laser are investigated by numerical simulation and perturbation methods. The mathematical modeling is based on the nonlinear Schrödinger equation with perturbative terms. We show that active mode locking with an amplitude modulator leads to a self-starting......Soliton pulses generated by a fiber-ring laser are investigated by numerical simulation and perturbation methods. The mathematical modeling is based on the nonlinear Schrödinger equation with perturbative terms. We show that active mode locking with an amplitude modulator leads to a self......-starting of stable solitonic pulses from small random noise, provided the modulation depth is small. The perturbative analysis leads to a nonlinear coupled return map for the amplitude, phase, and position of the soliton pulses circulating in the fiber-ring laser. We established the validity of this approach...

  20. Optical Fiber Fusion Splicing

    Yablon, Andrew D


    This book is an up-to-date treatment of optical fiber fusion splicing incorporating all the recent innovations in the field. It provides a toolbox of general strategies and specific techniques that the reader can apply when optimizing fusion splices between novel fibers. It specifically addresses considerations important for fusion splicing of contemporary specialty fibers including dispersion compensating fiber, erbium-doped gain fiber, polarization maintaining fiber, and microstructured fiber. Finally, it discusses the future of optical fiber fusion splicing including silica and non-silica based optical fibers as well as the trend toward increasing automation. Whilst serving as a self-contained reference work, abundant citations from the technical literature will enable readers to readily locate primary sources.

  1. Smart aircraft composite structures with embedded small-diameter optical fiber sensors

    Takeda, Nobuo; Minakuchi, Shu


    This talk describes the embedded optical fiber sensor systems for smart aircraft composite structures. First, a summary of the current Japanese national project on structural integrity diagnosis of aircraft composite structures is described with special emphasis on the use of embedded small-diameter optical fiber sensors including FBG sensors. Then, some examples of life-cycle monitoring of aircraft composite structures are presented using embedded small-diameter optical fiber sensors for low-cost and reliable manufacturing merits.

  2. Biopersistence of man-made vitreous silicate fibers in the human lung.


    There is now a substantial body of experimental data on the pulmonary biopersistence of man-made vitreous silicate fibers (MMVSF), but human data are seriously lacking. Our knowledge in this field is essentially limited to a few reports of measurements of fibers retained in lung tissue samples taken at autopsy from workers manufacturing these products. Three types of exposure were studied: fibrous glass, mineral wool, and refractory ceramic fibers. Overall, the available data do not provide e...

  3. Characterization of new natural cellulosic fiber from Cissus quadrangularis stem.

    Indran, S; Raj, R Edwin


    Polymer composite has contributed tremendously for energy efficient technologies in automotive and aero industries. Environmental and health concerns related to the carcinogenic nature of artificial fiber in polymer composite needs a retrofit. Eco friendly natural cellulosic fiber extract from the stem of Cissus quadrangularis plant is extensively characterized to consider as a viable alternative for man-made hazardous fibers. Anatomical study, chemical analysis, physical analysis, FTIR, XRD, SEM analysis and thermo gravimetric analysis were done to establish the certainty of using them as reinforcement fiber. Its light weight and the presence of high cellulose content (82.73%) with very little wax (0.18%) provide high specific strength and good bonding properties in composite manufacturing. The flaky honeycomb outer surface revealed through electron microscopy contributes for high modulus in CQ stem fiber and thermo gravimetric analysis ensures thermal stability up to 270 °C, which is within the polymerization process temperature.

  4. Mechanical properties of carbon fiber composites for environmental applications

    Andrews, R.; Grulke, E. [Univ. of Kentucky, Lexington, KY (United States)


    Activated carbon fiber composites show great promise as fixed-bed catalytic reactors for use in environmental applications such as flue gas clean-up and ground water decontamination. A novel manufacturing process produces low density composites from chopped carbon fibers and binders. These composites have high permeability, can be activated to have high surface area, and have many potential environmental applications. This paper reports the mechanical and flow properties of these low density composites. Three point flexural strength tests were used to measure composite yield strength and flexural moduli. Composites containing over 10 pph binder had an adequate yield strength of about 200 psi at activations up to 40% weight loss. The composites were anisotropic, having along-fiber to cross-fiber yield strength ratios between 1.2 and 2.0. The friction factor for flow through the composites can be correlated using the fiber Reynolds number, and is affected by the composite bulk density.

  5. Utilization of Faraday Mirror in Fiber Optic Current Sensors

    P. Fiala


    Full Text Available Fiber optic sensors dispose of some advantages in the field of electrical current and magnetic field measurement, like large bandwidth, linearity, light transmission possibilities. Unfortunately, they suffer from some parasitic phenomena. The crucial issue is the presence of induced and latent linear birefringence, which is imposed by the fiber manufacture imperfections as well as mechanical stress by fiber bending. In order to the linear birefringence compensation a promising method was chosen for pulsed current sensor design. The method employs orthogonal polarization conjugation by the back direction propagation of the light wave in the fiber. The Jones calculus analysis presents its propriety. An experimental fiber optic current sensor has been designed and realized. The advantage of the proposed method was proved considering to the sensitivity improvement.

  6. Effects of wood fiber surface chemistry on strength of wood-plastic composites

    Migneault, Sébastien; Koubaa, Ahmed; Perré, Patrick; Riedl, Bernard


    Because wood-plastic composites (WPC) strength relies on fiber-matrix interaction at fiber surface, it is likely that fiber surface chemistry plays an important role in WPC strength development. The objective of the present study is to investigate the relationships between fiber surface chemical characteristics and WPC mechanical properties. Different fibers were selected and characterized for surface chemical characteristics using X-ray photoelectron spectroscopy (XPS) and infrared spectroscopy (FTIR). WPC samples were manufactured at 40% fiber content and with six different fibers. High density polyethylene was used as matrix and maleated polyethylene (MAPE) was used as compatibility agent. WPC samples were tested for mechanical properties and fiber-matrix interface was observed with scanning electron microscope. It was found WPC strength decreases as the amount of unoxidized carbon (assigned to lignin and extractives) measured with XPS on fiber surface increases. In the opposite case, WPC strength increases with increasing level of oxidized carbon (assigned to carbohydrates) on fiber surface. The same conclusions were found with FTIR where WPC strength decreases as lignin peaks intensity increases. Esterification reaction of fibers with MAPE occurs on polar sites of carbohydrates, such as hydroxyls (Osbnd H). Thus, fibers with carbohydrates-rich surface, such as cellulose pulp, produced stronger WPC samples. Other factors such as mechanical interlocking and fiber morphology interfered with the effects of fiber surface chemistry.

  7. Manufacturing consumption of energy 1994



    This report provides estimates on energy consumption in the manufacturing sector of the U.S. economy based on data from the Manufacturing Energy Consumption Survey. The sample used in this report represented about 250,000 of the largest manufacturing establishments which account for approximately 98 percent of U.S. economic output from manufacturing, and an expected similar proportion of manufacturing energy use. The amount of energy use was collected for all operations of each establishment surveyed. Highlights of the report include profiles for the four major energy-consuming industries (petroleum refining, chemical, paper, and primary metal industries), and an analysis of the effects of changes in the natural gas and electricity markets on the manufacturing sector. Seven appendices are included to provide detailed background information. 10 figs., 51 tabs.

  8. Turbine airfoil manufacturing technology

    Kortovich, C. [PCC Airfoils, Inc., Beachwood, OH (United States)


    The efficiency and effectiveness of the gas turbine engine is directly related to the turbine inlet temperatures. The ability to increase these temperatures has occurred as a result of improvements in materials, design, and processing techniques. A generic sequence indicating the relationship of these factors to temperature capability is schematically shown in Figure 1 for aircraft engine and land based engine materials. A basic contribution that is not captured by the Figure is the significant improvement in process and manufacturing capability that has accompanied each of these innovations. It is this capability that has allowed the designs and innovations to be applied on a high volume, cost effective scale in the aircraft gas turbine market.

  9. Manufacture of Probiotic Bacteria

    Muller, J. A.; Ross, R. P.; Fitzgerald, G. F.; Stanton, C.

    Lactic acid bacteria (LAB) have been used for many years as natural biopreservatives in fermented foods. A small group of LAB are also believed to have beneficial health effects on the host, so called probiotic bacteria. Probiotics have emerged from the niche industry from Asia into European and American markets. Functional foods are one of the fastest growing markets today, with estimated growth to 20 billion dollars worldwide by 2010 (GIA, 2008). The increasing demand for probiotics and the new food markets where probiotics are introduced, challenges the industry to produce high quantities of probiotic cultures in a viable and stable form. Dried concentrated probiotic cultures are the most convenient form for incorporation into functional foods, given the ease of storage, handling and transport, especially for shelf-stable functional products. This chapter will discuss various aspects of the challenges associated with the manufacturing of probiotic cultures.

  10. Maintenance in sustainable manufacturing

    Vladimir Stuchly


    Full Text Available Background: Sustainable development is about reaching a balance between economic, social, and environmental goals, as well as people's participation in the planning process in order to gain their input and support. For a company, sustainable development means adoption of such business strategy and actions that contribute to satisfying present needs of company and stakeholders, as well as simultaneous protection, maintenance and strengthening of human and environmental potential which will be needed in the future. This new approach forces manufacturing companies to change their previous management paradigms. New management paradigm should include new issues and develop innovative methods, practices and technologies striving for solving problem of shortages of resources, softening environment overload and enabling development of environment-friendly lifecycle of products. Hence, its realization requires updating existing production models as they are based on previously accepted paradigm of unlimited resources and unlimited regeneration capabilities. Maintenance plays a crucial role because of its impact on availability, reliability, quality and life cycle cost, thus it should be one of the main pillars of new business running model.  Material and methods: The following paper is a result of research on the literature and observation of practices undertaken by a company within maintenance area. Results and conclusions: The main message is that considering sustainable manufacturing requires considerable expanding range of analysis and focusing on supporting processes. Maintenance offers numerous opportunities of decreasing influence of business processes on natural environment and more efficient resources utilization. The goal of maintenance processes realizing sustainable development strategy is increased profitability of exploitation and optimization of total lifecycle cost without disturbing safety and environmental issues. 

  11. Energy Use in Nanoscale Manufacturing

    Zhang, Teresa; Boyd, Sarah; Vijayaraghavan, Athulan; Dornfeld, David


    This paper presents an overview of key nanoscale manufacturing technologies, and qualitatively examines their fundamental process requirements with respect to energy demand. The processes requirements are related to semiconductor manufacturing, where applicable, and gaps in our understanding of these processes on the production scale are identified as goals for the research community. Finally, the paper proposes a framework for the systematic analysis of energy use in nanoscale manufacturing ...

  12. Manufacturing consumption of energy 1991


    This report provides estimates on energy consumption in the manufacturing sector of the US economy. These estimates are based on data from the 1991 Manufacturing Energy Consumption Survey (MECS). This survey--administered by the Energy End Use and Integrated Statistics Division, Office of Energy Markets and End Use, Energy Information Administration (EIA)--is the most comprehensive source of national-level data on energy-related information for the manufacturing industries.

  13. Virtual CIM and Digital Manufacturing

    Sev V.Nagalingam; Grier C.I.Lin


    Manufacturing enterprises play an important role in improving the economic environment of a country.Today, the capability to produce high quality products with shorter delivery time and the ability to produce according to the diverse customer requirements has become the characteristics of successful manufacturing industries. Application of intelligent manufacturing systems and Computer integrated manufacturing (CIM) are the most effective methods for overcoming the issues faced by present day manufactures while retaining the employment level and revenue of a country in today's highly competitive global market. With the developments taking place in CIM and its related technologies, the application of CIM in manufacturing enterprises has become a reality from the dream. This paper highlights the historical developments towards automation and the need for CIM systems. Furthermore, it analyses some new terms such as agile manufacturing, digital manufacturing, agent-based manufacturing and others, which have been emerging recently, and argues all these new technologies are the subsystems of CIM. In addition, this paper provides a new direction in CIM to fulfil the emerging challenges in today's global market and to satisfy the emerging need of virtual enterprises in the form of Virtual CIM.




    Full Text Available A high-quality manufacturing system should be capable to meet the company goals. Moreover, it is essential for any organization that its manufacturing system should be aligned with company’s strategy. There is always a potential for improvement in components of manufacturing systems but it is also essential to identify theparticular areas of the components that need improvement. In this paper, we have discussed the most appropriate criterion for good manufacturing systems with the help of a survey that indentified the importance of seven different criteria according to the experts experience and we ranked them accordingly.

  15. Microfluidic Fabrication Solutions for Tailor-Designed Fiber Suspensions

    Helene Berthet


    Full Text Available Fibers are widely used in different industrial processes, for example in paper manufacturing or lost circulation problems in the oil industry. Recently, interest towards the use of fibers at the microscale has grown, driven by research in bio-medical applications or drug delivery systems. Microfluidic systems are not only directly relevant for lab-on-chip applications, but have also proven to be good model systems to tackle fundamental questions about the flow of fiber suspensions. It has therefore become necessary to provide fiber-like particles with an excellent control of their properties. We present here two complementary in situ methods to fabricate controlled micro-fibers allowing for an embedded fabrication and flow-on-a-chip platform. The first one, based on a photo-lithography principle, can be used to make isolated fibers and dilute fiber suspensions at specific locations of interest inside a microchannel. The self-assembly property of super-paramagnetic colloids is the principle of the second fabrication method, which enables the fabrication of concentrated suspensions of more flexible fibers. We propose a flow gallery with several examples of fiber flow illustrating the two methods’ capabilities and a range of recent laminar flow results.

  16. Knowledge Transfer and Manufacturing Relocation in International Manufacturing Networks

    Madsen, Erik Skov


    This paper is built on six longitudinal case studies of knowledge transfer in manufacturing relocation. By focusing on tacit and explicit knowledge the paper introduces a model for identification of knowledge in relation to four task situations on the shop floor in a manufacturing environment...


    Shijie Liu


    Pulp fiber length distribution characterization has been examined in this study. Because of the fiber morphology: slender in shape, fiber size distribution characterization is a very difficult task. Traditional technique involves separation of the particles by size,such as Bauer-McNett fiber classifier, and measuring the weight fractions. The particle fractions obtained may or may not reflect the desired size classification.On the other hand, the more recent technique through optical measurement of fiber length is limited by its inability to measure the mass of the particle fractions.Therefore, not only the two techniques fail to generate identical results, either one was accepted to be of better value. Pure hardwood kraft, softwood kraft, and their mixture samples have been measured for their fiber length distributions using an optical fiber quality analyzer: FQA. The data obtained from FQA are extensively studied to investigate more reliable way of representing the fiber length data and thus examining the viable route for measuring the fiber size distributions. It has been found that the fiber length averaged length 11 is a viable indicator of the average pulp fiber length. The fiber size fraction and/or distribution can be represented by the fiber "length" fractions.

  18. Manufacturing strategy issues in selected Indian manufacturing industry

    Mahender Singh


    Full Text Available This paper presents some findings of Indian manufacturing sectors viz. automobile (especially two-wheeler, tractor and general manufacturing industry. Various manufacturing strategy issues such as competitive priorities, improvement activities, and performance measures, have been identified and assessed in Indian context. Sector wise comparison of competitive priorities, improvement activities i.e. advanced manufacturing technology (AMT, integrated information systems (IIS, and advanced management systems (AMS, and performance measure, is provided. Our results showed that most of the Indian companies are still emphasizing on quality. However, automobile sector has set to compete globally with high innovation rate, faster new product development, and continuous improvement. It is also observed that Indian companies are investing more in AMS as compared to IIS and AMT. Manufacturing competence index is also computed for each sector.

  19. Fiber Optics Instrumentation Development

    Chan, Patrick Hon Man; Parker, Allen R., Jr.; Richards, W. Lance


    This is a general presentation of fiber optics instrumentation development work being conducted at NASA Dryden for the past 10 years and recent achievements in the field of fiber optics strain sensors.

  20. Fiber Optics Technology.

    Burns, William E.


    Discusses various applications of fiber optics technology: information systems, industrial robots, medicine, television, transportation, and training. Types of jobs that will be available with fiber optics training (such as electricians and telephone cable installers and splicers) are examined. (CT)

  1. Three-Axis Distributed Fiber Optic Strain Measurement in 3D Woven Composite Structures

    Castellucci, Matt; Klute, Sandra; Lally, Evan M.; Froggatt, Mark E.; Lowry, David


    Recent advancements in composite materials technologies have broken further from traditional designs and require advanced instrumentation and analysis capabilities. Success or failure is highly dependent on design analysis and manufacturing processes. By monitoring smart structures throughout manufacturing and service life, residual and operational stresses can be assessed and structural integrity maintained. Composite smart structures can be manufactured by integrating fiber optic sensors into existing composite materials processes such as ply layup, filament winding and three-dimensional weaving. In this work optical fiber was integrated into 3D woven composite parts at a commercial woven products manufacturing facility. The fiber was then used to monitor the structures during a VARTM manufacturing process, and subsequent static and dynamic testing. Low cost telecommunications-grade optical fiber acts as the sensor using a high resolution commercial Optical Frequency Domain Reflectometer (OFDR) system providing distributed strain measurement at spatial resolutions as low as 2mm. Strain measurements using the optical fiber sensors are correlated to resistive strain gage measurements during static structural loading. Keywords: fiber optic, distributed strain sensing, Rayleigh scatter, optical frequency domain reflectometry

  2. 75 FR 12507 - Manufacturing Council


    ... International Trade Administration Manufacturing Council AGENCY: International Trade Administration, U.S. Department of Commerce. ACTION: Notice of an opportunity to apply for membership on the Manufacturing Council. SUMMARY: The Department of Commerce is currently seeking applications for membership on the...

  3. Training for New Manufacturing Technologies.

    Jacobs, James


    Examines the effects of computer-based manufacturing technologies on employment opportunities and job skills. Describes the establishment of the Industrial Technology Institute in Michigan to develop and utilize advanced manufacturing technologies, and the institute's relationship to the state's community colleges. Reviews lessons learned from…

  4. Manufacturing best practices and performance

    Szász, Levente; Demeter, Krisztina; Boer, Harry


    There is an impressive body of literature about best manufacturing practices. The question is whether these practices are always best, in every situation. Aimed at investigating the effects of home and host country characteristics on the “goodness” of manufacturing practices, the paper tests whet...

  5. Manufacturing mobility in global operations

    Steenhuis, Harm-Jan; Bruijn, de Erik J.


    The globalization trend inevitably affects the organization of manufacturing by enterprises. It offers opportunities to examine manufacturing from a global perspective and consequently to produce where it is most appropriate. However, globalization has also led to an increase in competitive pressure

  6. Servitisation in Danish Manufacturing Firms


    ; Neely, 2008; Schmenner, 2009), and is perceived by many traditional manufacturers as a strategy for survival. Based on multiple cases of Danish companies, this paper discusses the main reasons and strategic implications of servitisation. Furthermore, it outlines the strategies for how traditional...... manufacturers can recoup the desired level of return from the developments associated with servitisation....

  7. Method of manufacturing powder particles

    Borra, J.P.D.


    The invention relates to a method of manufacturing a dry powder particle, preferably using electro-hydrodynamic spraying, wherein two oppositely charged aerosol streams are contacted. The invention allows for the manufacture of powders having various, controllable compositions and shapes. In particu

  8. Fundamentals of fiber lasers and fiber amplifiers

    Ter-Mikirtychev, Valerii (Vartan)


    This book covers the fundamental aspects of fiber lasers and fiber amplifiers, and includes a wide range of material from laser physics fundamentals to state-of-the-art topics in this rapidly growing field of quantum electronics. Emphasis is placed on the nonlinear processes taking place in fiber lasers and amplifiers, their similarities, differences to, and their advantages over other solid-state lasers. The reader will learn basic principles of solid-state physics and optical spectroscopy of laser active centers in fibers, main operational laser regimes, and practical recommendations and suggestions on fiber laser research, laser applications, and laser product development. The book will be useful for students, researchers, and professionals who work with lasers, in the optical communications, chemical and biological industries, etc.

  9. Balances instruments, manufacturers, history

    Robens, Erich; Kiefer, Susanne


    The book deals mainly with direct mass determination by means of a conventional balances. It covers the history of the balance from the beginnings in Egypt earlier than 3000 BC to recent developments. All balance types are described with emphasis on scientific balances. Methods of indirect mass determination, which are applied to very light objects like molecules and the basic particles of matter and celestial bodies, are included.  As additional guidance, today’s manufacturers are listed and the profile of important companies is reviewed. Several hundred photographs, reproductions and drawings show instruments and their uses. This book includes commercial weighing instruments for merchandise and raw materials in workshops as well as symbolic weighing in the ancient Egyptian’s ceremony of ‘Weighing of the Heart’, the Greek fate balance, the Roman  Justitia, Juno Moneta and Middle Ages scenes of the Last Judgement with Jesus or St. Michael and of modern balances. The photographs are selected from the...

  10. Silicon photonics manufacturing.

    Zortman, William A; Trotter, Douglas C; Watts, Michael R


    Most demonstrations in silicon photonics are done with single devices that are targeted for use in future systems. One of the costs of operating multiple devices concurrently on a chip in a system application is the power needed to properly space resonant device frequencies on a system's frequency grid. We asses this power requirement by quantifying the source and impact of process induced resonant frequency variation for microdisk resonators across individual die, entire wafers and wafer lots for separate process runs. Additionally we introduce a new technique, utilizing the Transverse Electric (TE) and Transverse Magnetic (TM) modes in microdisks, to extract thickness and width variations across wafers and dice. Through our analysis we find that a standard six inch Silicon on Insulator (SOI) 0.35 μm process controls microdisk resonant frequencies for the TE fundamental resonances to within 1 THz across a wafer and 105 GHz within a single die. Based on demonstrated thermal tuner technology, a stable manufacturing process exhibiting this level of variation can limit the resonance trimming power per resonant device to 231 μW. Taken in conjunction with the power to compensate for thermal environmental variations, the expected power requirement to compensate for fabrication-induced non-uniformities is 17% of that total. This leads to the prediction that thermal tuning efficiency is likely to have the most dominant impact on the overall power budget of silicon photonics resonator technology.


    G(U)NTHER Seliger; SEBASTIAN Kernbaum; MARCO Zettl


    Sustainable development is a holistic approach harmonizing ecological, economical and socio-political needs with respect to the superior objective of enhancing human living standards. Thereby the availability of natural resources and the conservation of the ecosystems have to be considered that future generations have the possibility to meet their own needs. A long-term economical development demands the transition from a source-sink economy to a cycle economy as a result of limited resources, limited environmental capacities to absorb waste and emissions as well as increasing needs of a growing population. A reference model for sustainability in manufacturing is presented and used to illustrate sustainable approaches with respect to management, technology, process and product. Adaptation of products and components is a vital element for supporting efficient reuse of products and components. Consequently adaptation contributes to the ambitious goals of sustainability. Technological enablers for adaptation as modularity, information and communication technology are exemplarily introduced. Moreover, approaches for disseminating knowledge in sustainability are given.

  12. Advanced Manufacture of Reflectors

    Angel, Roger [Univ. of Arizona, Tucson, AZ (United States)


    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors less than 1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants.

  13. Generalized Reactive Manufacturing System



    Generalized reactive manufacturing system named GRMS is introduced. GRMS is a human-centered system based on Multi-agent. Its management and control organization is made up of three types of agents named device agent,task agent and shop-floor agent. GRMS adopts a top down and bottom- up competition and cooperation strategy based on the dynamic sifter and funnel To constrain the behavior of agents, a reward and penaity policy is introduced into the system and the closed-loop adjustment of GRMS is realized through such policy.Agents for the same task should be cooperated with each other and agents for different tasks should compete for survival in the dynamic changing environment. A distributed-hierarchical architecture with three levels of master-slave relationships among agents are proposed.Self-propelled process planning is also discussed. In order to evaluate GRMS, a time-driven simulation system-GRMOSS is developed to check the physical consistency of GRMS.

  14. Development of high performance refractory fibers with enhanced insulating properties and longer service lifetimes

    Martin, P.C.; DePoorter, G.L.; Munoz, D.R.


    We have initiated a three phase investigation of the development of high performance refractory fibers with enhanced insulating properties and longer usable lifetimes. This report presents the results of the first phase of the study, performed from Aug. 1989 through Feb. 1991, which shows that significant energy saving are possible through the use of high temperature insulating fibers that better retain their efficient insulating properties during the service lifetime of the fibers. The remaining phases of this program include the pilot scale development and then full scale production feasibility development and evaluation of enhanced high temperature refractory insulting fibers. This first proof of principle phase of the program presents a summary of the current use patterns of refractory fibers, a laboratory evaluation of the high temperature performance characteristics of selected typical refractory fibers and an analysis of the potential energy savings through the use of enhanced refractory fibers. The current use patterns of refractory fibers span a wide range of industries and high temperature furnaces within those industries. The majority of high temperature fiber applications are in furnaces operating between 2000 and 26000{degrees}F. The fibers used in furnaces operating within this range provide attractive thermal resistance and low thermal storage at reasonable cost. A series of heat treatment studies performed for this phase of the program has shown that the refractory fibers, as initially manufactured, have attractive thermal conductivities for high temperature applications but the fibers go through rapid devitrification and subsequent crystal growth upon high temperature exposure. Development of improved fibers, maintaining the favorable characteristics of the existing as-manufactured fibers, could save between 1 and 4% of the energy consumed in high temperature furnaces using refractory fibers.

  15. Topology Optimization for Additive Manufacturing

    Clausen, Anders

    This PhD thesis deals with the combination of topology optimization and additive man-ufacturing (AM, also known as 3D-printing). In addition to my own works, the thesis contains a broader review and assessment of the literature within the field. The thesis first presents a classification...... of the various AM technologies, a review of relevant manufacturing materials, the properties of these materials in the additively manufactured part, as well as manufacturing constraints with a potential for design optimization. Subsequently, specific topology optimization formulations relevant for the most im...... for scalable manufacturing. In relation to interface problems it is shown how a flexible void area may be included into a standard minimum compliance problem by employing an additional design variable field and a sensitivity filter. Furthermore, it is shown how the design of coated structures may be modeled...

  16. Whole Grains and Fiber

    ... whole grains. Does not contain partially hydrogenated oils. Dietary Fiber Dietary fiber is the term for several materials that make ... water. When eaten regularly as part of a diet low in saturated fat and trans fat soluble fiber has been associated with increased diet quality and ...

  17. Fiber Nonlinearities: A Tutorial

    Govind P. Agrawal


    Fiber nonlinearities have long been regarded as being mostly harmful for fiber-optic communication systems. Over the last few years, however, the nonlinear effects are increasingly being used for practical telecommunications applications,the Raman amplification being only one of the recent examples. In this tutorial I review the vario us nonlinear effects occurring in optical fibers from both standpoints..

  18. Fiber Nonlinearities: A Tutorial

    Govind; P.; Agrawal


    Fiber nonlinearities have long been regarded as being mostly harmful for fiber-optic communication systems. Over the last few years, however, the nonlinear effects are increasingly being used for practical telecommunications applications, the Raman amplification being only one of the recent examples. In this tutorial I review the various nonlinear effects occurring in optical fibers from both standpoints..

  19. Resonant filtered fiber amplifiers

    Alkeskjold, Thomas Tanggaard; Laurila, Marko; Olausson, Christina Bjarnal Thulin


    In this paper we present our recent result on utilizing resonant/bandgap fiber designs to achieve high performance ytterbium doped fiber amplifers for achieving diffraction limited beam quality in large mode area fibers, robust bending performance and gain shaping for long wavelength operation...

  20. Mineral Fiber Toxicology

    The chemical and physical properties of different forms of mineral fibers impact biopersistence and pathology in the lung. Fiber chemistry, length, aspect ratio, surface area and dose are critical factors determining mineral fiber-associated health effects including cancer and as...

  1. Puncture-Healing Thermoplastic Resin Carbon-Fiber-Reinforced Composites

    Gordon, Keith L. (Inventor); Siochi, Emilie J. (Inventor); Grimsley, Brian W. (Inventor); Cano, Roberto J. (Inventor); Czabaj, Michael W. (Inventor)


    A composite comprising a combination of a self-healing polymer matrix and a carbon fiber reinforcement is described. In one embodiment, the matrix is a polybutadiene graft copolymer matrix, such as polybutadiene graft copolymer comprising poly(butadiene)-graft-poly(methyl acrylate-co-acrylonitrile). A method of fabricating the composite is also described, comprising the steps of manufacturing a pre-impregnated unidirectional carbon fiber preform by wetting a plurality of carbon fibers with a solution, the solution comprising a self-healing polymer and a solvent, and curing the preform. A method of repairing a structure made from the composite of the invention is described. A novel prepreg material used to manufacture the composite of the invention is described.

  2. Three-dimensional microfabrication through a multimode optical fiber

    Morales-Delgado, Edgar E; Conkey, Donald B; Stasio, Nicolino; Psaltis, Demetri; Moser, Christophe


    Additive manufacturing, also known as 3D printing, is an advanced manufacturing technique that allows the fabrication of arbitrary macroscopic and microscopic objects. All 3D printing systems require large optical elements or nozzles in proximity to the built structure. This prevents their use in applications in which there is no direct access to the area where the objects have to be printed. Here, we demonstrate three-dimensional microfabrication based on two-photon polymerization (TPP) with sub diffraction-limited resolution through an ultra-thin, 50 mm long printing nozzle of 560 micrometers in diameter. Using wavefront shaping, femtosecond infrared pulses are focused and scanned through a multimode optical fiber (MMF) inside a photoresist that polymerizes via two-photon absorption. We show the construction of arbitrary 3D structures of 500 nm resolution on the other side of the fiber. To our knowledge, this is the first demonstration of microfabrication through a multimode optical fiber. Our work represen...

  3. Virtual Manufacturing Techniques Designed and Applied to Manufacturing Activities in the Manufacturing Integration and Technology Branch

    Shearrow, Charles A.


    One of the identified goals of EM3 is to implement virtual manufacturing by the time the year 2000 has ended. To realize this goal of a true virtual manufacturing enterprise the initial development of a machinability database and the infrastructure must be completed. This will consist of the containment of the existing EM-NET problems and developing machine, tooling, and common materials databases. To integrate the virtual manufacturing enterprise with normal day to day operations the development of a parallel virtual manufacturing machinability database, virtual manufacturing database, virtual manufacturing paradigm, implementation/integration procedure, and testable verification models must be constructed. Common and virtual machinability databases will include the four distinct areas of machine tools, available tooling, common machine tool loads, and a materials database. The machine tools database will include the machine envelope, special machine attachments, tooling capacity, location within NASA-JSC or with a contractor, and availability/scheduling. The tooling database will include available standard tooling, custom in-house tooling, tool properties, and availability. The common materials database will include materials thickness ranges, strengths, types, and their availability. The virtual manufacturing databases will consist of virtual machines and virtual tooling directly related to the common and machinability databases. The items to be completed are the design and construction of the machinability databases, virtual manufacturing paradigm for NASA-JSC, implementation timeline, VNC model of one bridge mill and troubleshoot existing software and hardware problems with EN4NET. The final step of this virtual manufacturing project will be to integrate other production sites into the databases bringing JSC's EM3 into a position of becoming a clearing house for NASA's digital manufacturing needs creating a true virtual manufacturing enterprise.

  4. Nonwovens manufacturing technologies and cotton’s realistic scope in nonwovens

    Cotton commodity continues to be under pressure from its low and depressed prices for decades, geo and political factors, competition with manufactured fibers, and, very importantly, its gradual decline in consumption by the U.S. domestic mills. In fact, the current domestic consumption of virgin co...

  5. Ply-based Optimization of Laminated Composite Shell Structures under Manufacturing Constraints

    Sørensen, Rene; Lund, Erik


    This work concerns a new ply-based parameterization for performing simultaneous material selection and topology optimization of fiber reinforced laminated composite structures while ensuring that a series of different manufacturing constraints are fulfilled. The material selection can either......) with an additional constraint on the maximum allowable amount mass....

  6. Improving the Value Chain of Biofuel Manufacturing Operations by Enhancing Coproduct Transportation and Logistics

    Biofuels, including corn-based ethanol, can partially meet the increasing demand for transportation fuels. The production of ethanol in the U.S. has dramatically increased; so too has the quantity of manufacturing coproducts. These nonfermentable residues (i.e., proteins, fibers, oils) are sold as...

  7. N-溴代丁二亚酰胺催化制备乙酰化木棉纤维及吸油性能研究%Preparation of Acetylated Kapok Fiber Using N-bromosuccinimide as a Catalyst and Its Oil Sorption Property Investigation

    王锦涛; 王爱勤


    以N-溴代丁二亚酰胺(NBS)为催化剂,制备了乙酰化木棉纤维吸油材料.利用红外光谱(FTIR)、扫描电镜(SEM)和X射线光电能谱仪(XPS)对乙酰化前后木棉纤维表面的化学组成和形貌结构进行了表征.考察了NBS浓度、乙酸酐用量、反应温度和反应时间等因素对材料吸油性能的影响.正交试验结果表明,在NBS浓度11.3mmol/L、乙酸酐用量37.5%、反应温度70℃和反应时间1h的条件下,吸油材料有最大的吸油率,对氯仿、甲苯和环己烷的吸油倍率分别可达到82.2 g/g、53.2 g/g和43.8 g/g.

  8. Beryllium Manufacturing Processes

    Goldberg, A


    This report is one of a number of reports that will be combined into a handbook on beryllium. Each report covers a specific topic. To-date, the following reports have been published: (1) Consolidation and Grades of Beryllium; (2) Mechanical Properties of Beryllium and the Factors Affecting these Properties; (3) Corrosion and Corrosion Protection of Beryllium; (4) Joining of Beryllium; (5) Atomic, Crystal, Elastic, Thermal, Nuclear, and other Properties of Beryllium; and (6) Beryllium Coating (Deposition) Processes and the Influence of Processing Parameters on Properties and Microstructure. The conventional method of using ingot-cast material is unsuitable for manufacturing a beryllium product. Beryllium is a highly reactive metal with a high melting point, making it susceptible to react with mold-wall materials forming beryllium compounds (BeO, etc.) that become entrapped in the solidified metal. In addition, the grain size is excessively large, being 50 to 100 {micro}m in diameter, while grain sizes of 15 {micro}m or less are required to meet acceptable strength and ductility requirements. Attempts at refining the as-cast-grain size have been unsuccessful. Because of the large grain size and limited slip systems, the casting will invariably crack during a hot-working step, which is an important step in the microstructural-refining process. The high reactivity of beryllium together with its high viscosity (even with substantial superheat) also makes it an unsuitable candidate for precision casting. In order to overcome these problems, alternative methods have been developed for the manufacturing of beryllium. The vast majority of these methods involve the use of beryllium powders. The powders are consolidated under pressure in vacuum at an elevated temperature to produce vacuum hot-pressed (VHP) blocks and vacuum hot-isostatic-pressed (HIP) forms and billets. The blocks (typically cylindrical), which are produced over a wide range of sizes (up to 183 cm dia. by 61

  9. Preparation of oriented linear copper fiber sintered felt and its performance


    Long metal fibers were manufactured in horizontal lathe with a multi-tooth tool. Based on the coarse antler surface structure of copper fibers, a new sintering technology was put forward to manufacture a kind of oriented linear copper fiber sintered felt. The sintering mechanism of oriented linear copper fiber sintered felt was studied. Compared with sintered copper-wire felt, the characteristics of sintered copper-fiber felts were analyzed in details. Owing to the coarse antler surface structure of copper fibers,oriented linear copper-fiber felt was sintered under the condition of micro/nano scale range, and copper fibers easily bonded together in the sintering process. Microchannels with micro-scale coarse antler surface structure were constructed. These characters give oriented linear copper fiber felt some new merits: high filtration accuracy, high flow capability, low resistance loss, good capability to resistance pressure, stable and uniform pore, high specific surface area. The properties of oriented linear copper fiber sintered felt were analyzed.

  10. Advanced Manufacture of Reflectors

    Angel, Roger [University of Arizona


    The main project objective has been to develop an advanced gravity sag method for molding large glass solar reflectors with either line or point focus, and with long or short focal length. The method involves taking standard sized squares of glass, 1.65 m x 1.65 m, and shaping them by gravity sag into precision steel molds. The method is designed for high volume manufacture when incorporated into a production line with separate pre-heating and cooling. The performance objectives for the self-supporting glass mirrors made by this project include mirror optical accuracy of 2 mrad root mean square (RMS), requiring surface slope errors <1 mrad rms, a target not met by current production of solar reflectors. Our objective also included development of new methods for rapidly shaping glass mirrors and coating them for higher reflectivity and soil resistance. Reflectivity of 95% for a glass mirror with anti-soil coating was targeted, compared to the present ~94% with no anti-soil coating. Our mirror cost objective is ~$20/m2 in 2020, a significant reduction compared to the present ~$35/m2 for solar trough mirrors produced for trough solar plants. During the first year a custom batch furnace was built to develop the method with high power radiative heating to simulate transfer of glass into a hot slumping zone in a production line. To preserve the original high polish of the float glass on both front and back surfaces, as required for a second surface mirror, the mold surface is machined to the required shape as grooves which intersect the glass at cusps, reducing the mold contact area to significantly less than 1%. The mold surface is gold-plated to reflect thermal radiation. Optical metrology of glass replicas made with the system has been carried out with a novel, custom-built test system. This test provides collimated, vertically-oriented parallel beams from a linear array of co-aligned lasers translated in a perpendicular direction across the reflector. Deviations of

  11. [INVITED] Lasers in additive manufacturing

    Pinkerton, Andrew J.


    Additive manufacturing is a topic of considerable ongoing interest, with forecasts predicting it to have major impact on industry in the future. This paper focusses on the current status and potential future development of the technology, with particular reference to the role of lasers within it. It begins by making clear the types and roles of lasers in the different categories of additive manufacturing. This is followed by concise reviews of the economic benefits and disadvantages of the technology, current state of the market and use of additive manufacturing in different industries. Details of these fields are referenced rather than expanded in detail. The paper continues, focusing on current indicators to the future of additive manufacturing. Barriers to its development, trends and opportunities in major industrial sectors, and wider opportunities for its development are covered. Evidence indicates that additive manufacturing may not become the dominant manufacturing technology in all industries, but represents an excellent opportunity for lasers to increase their influence in manufacturing as a whole.

  12. Smart Cellulose Fibers Coated with Carbon Nanotube Networks

    Haisong Qi


    Full Text Available Smart multi-walled carbon nanotube (MWCNT-coated cellulose fibers with a unique sensing ability were manufactured by a simple dip coating process. The formation of electrically-conducting MWCNT networks on cellulose mono- and multi-filament fiber surfaces was confirmed by electrical resistance measurements and visualized by scanning electron microscopy. The interaction between MWCNT networks and cellulose fiber was investigated by Raman spectroscopy. The piezoresistivity of these fibers for strain sensing was investigated. The MWCNT-coated cellulose fibers exhibited a unique linear strain-dependent electrical resistance change up to 18% strain, with good reversibility and repeatability. In addition, the sensing behavior of these fibers to volatile molecules (including vapors of methanol, ethanol, acetone, chloroform and tetrahydrofuran was investigated. The results revealed a rapid response, high sensitivity and good reproducibility for these chemical vapors. Besides, they showed good selectivity to different vapors. It is suggested that the intrinsic physical and chemical features of cellulose fiber, well-formed MWCNT networks and favorable MWCNT-cellulose interaction caused the unique and excellent sensing ability of the MWCNT-coated cellulose fibers, which have the potential to be used as smart materials.

  13. Silkworms transformed with chimeric silkworm/spider silk genes spin composite silk fibers with improved mechanical properties

    Teulé, Florence; Miao, Yun-Gen; Sohn, Bong-Hee; Kim, Young-Soo; Hull, J. Joe; Fraser, Malcolm J.; Lewis, Randolph V.; Jarvis, Donald L.


    The development of a spider silk-manufacturing process is of great interest. However, there are serious problems with natural manufacturing through spider farming, and standard recombinant protein production platforms have provided limited progress due to their inability to assemble spider silk proteins into fibers. Thus, we used piggyBac vectors to create transgenic silkworms encoding chimeric silkworm/spider silk proteins. The silk fibers produced by these animals were composite materials t...

  14. Nonlinear Photonic Crystal Fibers

    Hansen, Kim Per


    , leading to reduced mode confinement and dispersion flexibility. In this thesis, we treat the nonlinear photonic crystal fiber – a special sub-class of photonic crystal fibers, the core of which has a diameter comparable to the wavelength of the light guided in the fiber. The small core results in a large...... nonlinear coefficient and in various applications, it is therefore possible to reduce the required fiber lengths quite dramatically, leading to increased stability and efficiency. Furthermore, it is possible to design these fibers with zero-dispersion at previously unreachable wavelengths, paving the way...... for completely new applications, especially in and near the visible wavelength region. One such application is supercontinuum generation. Supercontinuum generation is extreme broadening of pulses in a nonlinear medium (in this case a small-core fiber), and depending on the dispersion of the fiber, it is possible...

  15. Fiber Reinforcement in Injection Molded Nylon 6/6 Spur Gears

    Senthilvelan, S.; Gnanamoorthy, R.


    Injection molded polymer composite gears are being used in many power and or motion transmission applications. In order to widen the utilization of reinforced polymers for precision motion transmission and noise less applications, the accuracy of molded gears should be increased. Since the injection molded gear accuracy is significantly influenced by the material shrinkage behaviour, there is a need to understand the influence of fiber orientation and gate location on part shrinkage behaviour and hence the gear accuracy. Unreinforced and 20% short glass fiber reinforced Nylon 6/6 spur gears were injection molded in the laboratory and computer aided simulations of gear manufacturing was also carried out. Results of the mold flow simulation of gear manufacturing were correlated with the actual fiber orientation and measured major geometrical parameters of the molded gears. Actual orientation of the fibers near the tooth profile, weld line region and injection points of molded gears were observed using optical microscope and correlated with predicted fiber orientation.


    Orlando J. Rojas


    Full Text Available Both reversible and irreversible changes take place as cellulosic fibers are manufactured into paper products one or more times. This review considers both physical and chemical changes. It is proposed that by understanding these changes one can make better use of cellulosic fibers at various stages of their life cycles, achieving a broad range of paper performance characteristics. Some of the changes that occur as a result of recycling are inherent to the fibers themselves. Other changes may result from the presence of various contaminants associated with the fibers as a result of manufacturing processes and uses. The former category includes an expected loss of swelling ability and decreased wet-flexibility, especially after kraft fibers are dried. The latter category includes effects of inks, de-inking agents, stickies, and additives used during previous cycles of papermaking.

  17. Applications research in ultrasonic testing of carbon fiber composite based on an optical fiber F-p sensor

    Shan, Ning


    Carbon fiber composite is widely applied to the field of aerospace engineering because of its excellent performance. But it will be able to form more defects in the process of manufacturing inevitably on account of unique manufacturing process. Meanwhile it has sophisticated structure and services in the bad environment long time. The existence of defects will be able to cause the sharp decline in component's performance when the defect accumulates to a certain degree. So the reliability and safety test demand of carbon fiber composite is higher and higher. Ultrasonic testing technology is the important means used for characteristics of component inspection of composite materials. Ultrasonic information detection uses acoustic transducer generally. It need coupling agent and is higher demand for the surface of sample. It has narrow frequency band and low test precision. The extrinsic type optical fiber F-P interference cavity structure is designed to this problem. Its optical interference model is studied. The initial length of F-P cavity is designed. The realtime online detection system of carbon fiber composite is established based on optical fiber F-P Ultrasound sensing technology. Finally, the testing experiment study is conducted. The results show that the system can realize real-time online detection of carbon fiber composite's defect effectively. It operates simply and realizes easily. It has low cost and is easy to practical engineering.

  18. Integrated Glass Coating Manufacturing Line

    Brophy, Brenor [Enki Technology Inc., San Jose, CA (United States)


    This project aims to enable US module manufacturers to coat glass with Enki’s state of the art tunable functionalized AR coatings at the lowest possible cost and highest possible performance by encapsulating Enki’s coating process in an integrated tool that facilitates effective process improvement through metrology and data analysis for greater quality and performance while reducing footprint, operating and capital costs. The Phase 1 objective was a fully designed manufacturing line, including fully specified equipment ready for issue of purchase requisitions; a detailed economic justification based on market prices at the end of Phase 1 and projected manufacturing costs and a detailed deployment plan for the equipment.

  19. Micro manufacturing techniques and applications

    Du, Ruxu; Li, Zifu


    Micro/meso-scale manufacturing has been developed in research fields of machining, forming, materials and others, but its potential to industries are yet to be fully realized. The theme of the current volume was to build a bridge joining academic research and industrial needs in micro manufacturing. Among the 12 papers selected for publication are three keynote addresses onmicro and desktop factories for micro/meso-scale manufacturing applicationsand future visions, tissue cutting mechanics and applications for needlecore biopsy and guidance, and micro-texturing onto amorphous carbonmaterials

  20. An Assessment of Advanced Manufacturing Technologies Implementation in Manufacturing Enterprises

    Ghulam Yasin Shaikh


    Full Text Available The implementation of AMTs (Advanced Manufacturing Technologies has always been the high interest and core issue for the manufacturing enterprises to get rapid production for global market place. The developed countries have achieved its competitive advantage by implementing this unique model of technologies with full range of systems. In developing countries, the implementation of such technologies is not much common due to so many reasons, (political, social, economical and technical but entrepreneurs of growing economies are contemplating to reshape long term strategy to adopt Computer systems oriented technologies in their manufacturing companies to meet the growing needs of their indigenous market on one hand and to make a place in the international market on the other. Although, very few manufacturing organization do meet the global market requirements. But there is still lot of efforts to be taken for world class competition. An attempt has been made in this paper to develop a conceptual model taking in to account the three parameters such as, Direct, Indirect and Administrative AMTs. This research work further attempts to present an empirical data analysis conducted in the manufacturing enterprises in province of Sindh, Pakistan. The overall indigenous progress of manufacturing enterprises as according to the data collected from 60 companies reveals that the AMTs systems are partially understood and practiced that is also one of the cause towards slow progress of national exchequer.

  1. 77 FR 27029 - The Manufacturing Council: Teleconference Meeting of the Manufacturing Council


    ... International Trade Administration The Manufacturing Council: Teleconference Meeting of the Manufacturing... Manufacturing Council (Council). The agenda may change to accommodate Council business. The final agenda will be... Manufacturing Council, Room 4043, 1401 Constitution Avenue NW., Washington, DC 20230, telephone...

  2. Additive Manufacturing and Characterization of Ultem Polymers and Composites

    Chuang, Kathy C.; Grady, Joseph E.; Draper, Robert D.; Shin, Euy-Sik E.; Patterson, Clark; Santelle, Thomas D.


    The objective of this project was to conduct additive manufacturing to produce aircraft engine components by Fused Deposition Modeling (FDM), using commercially available polyetherimides - Ultem 9085 and experimental Ultem 1000 mixed with 10 percent chopped carbon fiber. A property comparison between FDM-printed and injection-molded coupons for Ultem 9085, Ultem 1000 resin and the fiber-filled composite Ultem 1000 was carried out. Furthermore, an acoustic liner was printed from Ultem 9085 simulating conventional honeycomb structured liners and tested in a wind tunnel. Composite compressor inlet guide vanes were also printed using fiber-filled Ultem 1000 filaments and tested in a cascade rig. The fiber-filled Ultem 1000 filaments and composite vanes were characterized by scanning electron microscope (SEM) and acid digestion to determine the porosity of FDM-printed articles which ranged from 25-31 percent. Coupons of Ultem 9085 and experimental Ultem 1000 composites were tested at room temperature and 400 degrees Fahrenheit to evaluate their corresponding mechanical properties.

  3. Developing gradient metal alloys through radial deposition additive manufacturing.

    Hofmann, Douglas C; Roberts, Scott; Otis, Richard; Kolodziejska, Joanna; Dillon, R Peter; Suh, Jong-ook; Shapiro, Andrew A; Liu, Zi-Kui; Borgonia, John-Paul


    Interest in additive manufacturing (AM) has dramatically expanded in the last several years, owing to the paradigm shift that the process provides over conventional manufacturing. Although the vast majority of recent work in AM has focused on three-dimensional printing in polymers, AM techniques for fabricating metal alloys have been available for more than a decade. Here, laser deposition (LD) is used to fabricate multifunctional metal alloys that have a strategically graded composition to alter their mechanical and physical properties. Using the technique in combination with rotational deposition enables fabrication of compositional gradients radially from the center of a sample. A roadmap for developing gradient alloys is presented that uses multi-component phase diagrams as maps for composition selection so as to avoid unwanted phases. Practical applications for the new technology are demonstrated in low-coefficient of thermal expansion radially graded metal inserts for carbon-fiber spacecraft panels.

  4. Dimensional Stability of Complex Shapes Manufactured by the VARTM Process

    Hubert, Pascal; Grimsley, Brian W.; Cano, Roberto J.; Pipes, R. Byron


    The vacuum assisted resin transfer molding (VARTM) process is a cost effective, innovative method that is being considered for manufacture of large aircraft-quality components where high mechanical properties and dimensional tolerance are essential. In the present work, carbon fiber SAERTEX fabric/SI-ZG-5A epoxy resin C-shaped laminates were manufactured by VARTM using different cure cycles followed by the same post-cure cycle. The final part thickness was uniform except at the corner were thinning was observed. The cure cycle selected is shown to significantly affect the part spring-in and a long cycle at 66 C followed by a 178 C post-cure produced a part with negligible spring-in.

  5. Low-coherence interferometric measurements of optical losses in autoclave cured composite samples with embedded optical fibers

    Di Sante, Raffaella; Bastianini, Filippo; Donati, Lorenzo


    In this work a high-performance optical low-coherence reflectometer (OLCR) has been used to estimate the optical losses in optical fibers and fiber Bragg grating sensors embedded into CFRP material samples. An ASE tunable narrowband light source coupled to a Michelson interferometer allowed the high spatial resolution localization of both the concentrated and the distributed loss for different fiber coatings and type. In particular, acrylate- and polyimidecoated fibers and bend-insensitive fibers were tested. By using the OLCR it was possible to locate and identify the sources of optical loss introduced by the CFRP manufacturing process, therefore obtaining useful information on the efficiency of the embedding process.

  6. E3 Sustainable Manufacturing Curriculum

    A short E3 course containing three modules on Environmental Sustainability; Lean Manufacturing and Pollution Prevention; and Energy and Carbon. Each module includes slides, a facilitator's guide with handouts, activities, quizzes, and facilitator's notes.

  7. Textile Manufacturing Sector (NAICS 313)

    Find environmental regulatory and compliance information for the textile and leather manufacturing sector, including NESHAPs for leather tanning and fabric printing, and small business guidance for RCRA hazardous waste requirements.

  8. Green manufacturing processes and systems

    Davim J, Paulo


    This volume fulfills a pressing need in both academia and industry to follow the latest innovations in sustainable manufacturing. The contents cover a host of topics, from environmentally friendly machining techniques to developments in zero-waste production.

  9. Hierarchically Structured Electrospun Fibers

    Nicole E. Zander


    Full Text Available Traditional electrospun nanofibers have a myriad of applications ranging from scaffolds for tissue engineering to components of biosensors and energy harvesting devices. The generally smooth one-dimensional structure of the fibers has stood as a limitation to several interesting novel applications. Control of fiber diameter, porosity and collector geometry will be briefly discussed, as will more traditional methods for controlling fiber morphology and fiber mat architecture. The remainder of the review will focus on new techniques to prepare hierarchically structured fibers. Fibers with hierarchical primary structures—including helical, buckled, and beads-on-a-string fibers, as well as fibers with secondary structures, such as nanopores, nanopillars, nanorods, and internally structured fibers and their applications—will be discussed. These new materials with helical/buckled morphology are expected to possess unique optical and mechanical properties with possible applications for negative refractive index materials, highly stretchable/high-tensile-strength materials, and components in microelectromechanical devices. Core-shell type fibers enable a much wider variety of materials to be electrospun and are expected to be widely applied in the sensing, drug delivery/controlled release fields, and in the encapsulation of live cells for biological applications. Materials with a hierarchical secondary structure are expected to provide new superhydrophobic and self-cleaning materials.

  10. Nano Manufacturing - Products and Technologies

    Hansen, Hans Nørgaard; Alting, Leo


    The use of micro and nano technologies in components and products not only sets new demands to the manufacturing technologies. Product concepts have to be rethought and redefined in order to implement the micro and nano technologies into functional systems. Both a technology driven and a product...... driven approach can be used in this process. A framework for the product driven approach in nano manufacturing is presented and discussed. The general discussion will be supported by case studies covering polymers and metals....

  11. Colloidal-based additive manufacturing of bio-inspired composites

    Studart, Andre R.

    Composite materials in nature exhibit heterogeneous architectures that are tuned to fulfill the functional demands of the surrounding environment. Examples range from the cellulose-based organic structure of plants to highly mineralized collagen-based skeletal parts like bone and teeth. Because they are often utilized to combine opposing properties such as strength and low-density or stiffness and wear resistance, the heterogeneous architecture of natural materials can potentially address several of the technical limitations of artificial homogeneous composites. However, current man-made manufacturing technologies do not allow for the level of composition and fiber orientation control found in natural heterogeneous systems. In this talk, I will present two additive manufacturing technologies recently developed in our group to build composites with exquisite architectures only rivaled by structures made by living organisms in nature. Since the proposed techniques utilize colloidal suspensions as feedstock, understanding the physics underlying the stability, assembly and rheology of the printing inks is key to predict and control the architecture of manufactured parts. Our results will show that additive manufacturing routes offer a new exciting pathway for the fabrication of biologically-inspired composite materials with unprecedented architectures and functionalities.

  12. Bond characteristics of steel fiber and deformed reinforcing steel bar embedded in steel fiber reinforced self-compacting concrete (SFRSCC)

    Aslani, Farhad; Nejadi, Shami


    Steel fiber reinforced self-compacting concrete (SFRSCC) is a relatively new composite material which congregates the benefits of the self-compacting concrete (SCC) technology with the profits derived from the fiber addition to a brittle cementitious matrix. Steel fibers improve many of the properties of SCC elements including tensile strength, ductility, toughness, energy absorption capacity, fracture toughness and cracking. Although the available research regarding the influence of steel fibers on the properties of SFRSCC is limited, this paper investigates the bond characteristics between steel fiber and SCC firstly. Based on the available experimental results, the current analytical steel fiber pullout model (Dubey 1999) is modified by considering the different SCC properties and different fiber types (smooth, hooked) and inclination. In order to take into account the effect of fiber inclination in the pullout model, apparent shear strengths (τ (app)) and slip coefficient (β) are incorporated to express the variation of pullout peak load and the augmentation of peak slip as the inclined angle increases. These variables are expressed as functions of the inclined angle (ϕ). Furthurmore, steel-concrete composite floors, reinforced concrete floors supported by columns or walls and floors on an elastic foundations belong to the category of structural elements in which the conventional steel reinforcement can be partially replaced by the use of steel fibers. When discussing deformation capacity of structural elements or civil engineering structures manufactured using SFRSCC, one must be able to describe thoroughly both the behavior of the concrete matrix reinforced with steel fibers and the interaction between this composite matrix and discrete steel reinforcement of the conventional type. However, even though the knowledge on bond behavior is essential for evaluating the overall behavior of structural components containing reinforcement and steel fibers

  13. Mode profiling of optical fibers at high laser powers

    Nielsen, Peter Carøe; Pedersen, David Bue; Simonsen, R.B.


    This paper describes the development of a measuring equipment capable of analysing the beam profile at high optical powers emitted by delivery fibers used in manufacturing processes. Together with the optical delivery system, the output beam quality from the delivery fiber and the shape...... of the focused spot can be determined. The analyser is based on the principle of a rotating wire being swept though the laser beam, while the reflected signal is recorded [1]. By changing the incident angle of the rotating rod from 0° to 360° in relation to the fiber, the full profile of the laser beam...... is obtained. Choosing a highly reflective rod material and a sufficiently high rotation speed, these measurements can be done with high laser powers, without any additional optical elements between the fiber and analyzer. The performance of the analyzer was evaluated by coupling laser light into different...

  14. Global Carbon Fiber Composites Supply Chain Competitiveness Analysis

    Das, Sujit [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Warren, Josh [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); West, Devin [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Schexnayder, Susan M. [Univ. of Tennessee, Knoxville, TN (United States)


    This study identifies key opportunities in the carbon fiber supply chain where the United States Department of Energy's Office of Energy Efficiency and Renewable Energy resources and investments can help the United States achieve or maintain a competitive advantage. The report focuses on four application areas--wind energy, aerospace, automotive, and pressure vessels--that top the list of industries using carbon fiber and carbon fiber reinforced polymers and are also particularly relevant to EERE's mission. For each of the four application areas, the report addresses the supply and demand trends within that sector, supply chain, and costs of carbon fiber and components, all contributing to a competitiveness assessment that addresses the United States' role in future industry growth. This report was prepared by researchers at Oak Ridge National Laboratory and the University of Tennessee for the Clean Energy Manufacturing Analysis Center.

  15. Natural-fiber-reinforced polymer composites in automotive applications

    Holbery, James; Houston, Dan


    In the past decade, natural-fiber composites with thermoplastic and thermoset matrices have been embraced by European car manufacturers and suppliers for door panels, seat backs, headliners, package trays, dashboards, and interior parts. Natural fibers such as kenaf, hemp, flax, jute, and sisal offer such benefits as reductions in weight, cost, and CO2, less reliance on foreign oil sources, and recyclability. However, several major technical considerations must be addressed before the engineering, scientific, and commercial communities gain the confidence to enable wide-scale acceptance, particularly in exterior parts where a Class A surface finish is required. Challenges include the homogenization of the fiber's properties and a full understanding of the degree of polymerization and crystallization, adhesion between the fiber and matrix, moisture repellence, and flame-retardant properties, to name but a few.

  16. Mechanical properties of carbon fiber composites for environmental applications

    Andrews, R.; Grulke, E.; Kimber, G. [Univ. of Kentucky, Lexington, KY (United States)


    Activated carbon fiber composites show great promise as fixed-bed catalytic reactors for use in environmental applications such as flue gas clean-up and ground water decontamination. A novel manufacturing process produces low density composites from chopped carbon fibers and binders. These composites have high permeability, can be activated to have high surface area, and have many potential environmental applications. This paper reports the mechanical and flow properties of these low density composites. Three point flexural strength tests were used to measure composite yield strength and flexural moduli. Composites containing over 10 pph binder had an adequate yield strength of about 200 psi at activations up to 40% weight loss. The composites were anisotropic, having along-fiber to cross-fiber yield strength ratios between 1.2 and 2.0. The pressure drop of air through the composites correlated with the gas velocity, and showed a dependence on sample density.

  17. Bragg grating photo-inscription in doped microstructured polymer optical fiber by 400 nm femtosecond laser pulses

    Hu, X.; Woyessa, Getinet; Kinet, D.;


    In this paper, we report the manufacturing of high-quality endlessly single-mode doped microstructured poly(methyl methacrylate) (PMMA) optical fibers. Bragg gratings are photo-inscribed in such fibers by means of 400 nm femtosecond laser pulses through a 1060-nm-period uniform phase mask...

  18. Three-axis distributed fiber optic strain measurement in 3D woven composite structures

    Castellucci, Matt; Klute, Sandra; Lally, Evan M.; Froggatt, Mark E.; Lowry, David


    Recent advancements in composite materials technologies have broken further from traditional designs and require advanced instrumentation and analysis capabilities. Success or failure is highly dependent on design analysis and manufacturing processes. By monitoring smart structures throughout manufacturing and service life, residual and operational stresses can be assessed and structural integrity maintained. Composite smart structures can be manufactured by integrating fiber optic sensors into existing composite materials processes such as ply layup, filament winding and three-dimensional weaving. In this work optical fiber was integrated into 3D woven composite parts at a commercial woven products manufacturing facility. The fiber was then used to monitor the structures during a VARTM manufacturing process, and subsequent static and dynamic testing. Low cost telecommunications-grade optical fiber acts as the sensor using a high resolution commercial Optical Frequency Domain Reflectometer (OFDR) system providing distributed strain measurement at spatial resolutions as low as 2mm. Strain measurements using the optical fiber sensors are correlated to resistive strain gage measurements during static structural loading.

  19. Fiber laser performance in industrial applications

    McCulloch, S.; Hassey, A.; Harrison, P.


    Fiber lasers are competing with the traditional CO2 Laser, Plasma, Water Jet and Press Punch technology. This paper concentrates on the drivers behind the progress that cutting and welding market. Thin metal cutting in this case is defined as below 4mm and the dominant technology has been the Press Punch for higher quality, large volume components and Plasma for lower quality, small quantities. Up until the fiber lasers were commercially available many machine manufacturers were deterred from incorporating lasers due to the technical barriers posed by the lasers available at that time. In particular fiber laser requires no maintenance does not necessitate a beam path to be aligned and kept free of contaminant so have encouraged many traditionally non-laser machine builders to integrate fiber sources into a variety of applications and push the performance envelope. All of the components to build a fibre laser cutting or welding system are now available "off-the shelf" which is even allowing end users to design and build their own systems directly in production environments.

  20. Raman fiber lasers

    Supradeepa, V. R.; Feng, Yan; Nicholson, Jeffrey W.


    High-power fiber lasers have seen tremendous development in the last decade, with output powers exceeding multiple kilowatts from a single fiber. Ytterbium has been at the forefront as the primary rare-earth-doped gain medium owing to its inherent material advantages. However, for this reason, the lasers are largely confined to the narrow emission wavelength region of ytterbium. Power scaling at other wavelength regions has lagged significantly, and a large number of applications rely upon the diversity of emission wavelengths. Currently, Raman fiber lasers are the only known wavelength agile, scalable, high-power fiber laser technology that can span the wavelength spectrum. In this review, we address the technology of Raman fiber lasers, specifically focused on the most recent developments. We will also discuss several applications of Raman fiber lasers in laser pumping, frequency conversion, optical communications and biology.

  1. Polymer optical fiber fuse

    Mizuno, Yosuke; Tanaka, Hiroki; Nakamura, Kentaro


    Although high-transmission-capacity optical fibers are in demand, the problem of the fiber fuse phenomenon needs to be resolved to prevent the destruction of fibers. As polymer optical fibers become more prevalent, clarifying their fuse properties has become important. Here, we experimentally demonstrate a fuse propagation velocity of 21.9 mm/s, which is 1 to 2 orders of magnitude slower than that in standard silica fibers. The achieved threshold power density and proportionality constant between the propagation velocity and the power density are respectively 1/186 of and 16.8 times the values for silica fibers. An oscillatory continuous curve instead of periodic voids is formed after the passage of the fuse. An easy fuse termination method is presented herein, along with its potential plasma applications.


    Bo Shi


    Full Text Available Corporate environmental sustainability calls for sustainable product manufacturing with less creation of waste material or increased reuse of waste materials. One example is the use of keratin fiber from the poultry industry and cotton linter from the textile industry for paper and tissue manufacturing. In this paper, the feasibility of using these waste fibers to make paper was demonstrated in handsheets. The properties of these handsheets were compared to the properties of handsheets made with standard bleached eucalyptus tropical hardwood fibers. A blend of cotton linter and keratin fibers at 80/20 and 60/40 ratios showed a 59% and 73% improvement in sheet bulk, respectively, compared to eucalyptus handsheets. Similarly, air permeability of the cotton / keratin fiber handsheets improved 414% and 336%, respectively, versus the eucalyptus. However, the tensile index of the cotton and keratin fiber blends was lower than the eucalyptus sheets. There was no remarkable difference in water absorbency up to 20% keratin fiber. Above 20% of keratin fibers the water absorbency started to decrease, which is likely attributable to the hydrophobic nature of the protein-based keratin fiber.

  3. Design and tolerance analysis of a low bending loss hole-assisted fiber using statistical design methodology.

    Van Erps, Jürgen; Debaes, Christof; Nasilowski, Tomasz; Watté, Jan; Wojcik, Jan; Thienpont, Hugo


    We present the design of a low bending loss hole-assisted fiber for a 180?-bend fiber socket application, including a tolerance analysis for manufacturability. To this aim, we make use of statistical design methodology, combined with a fully vectorial mode solver. Two resulting designs are presented and their performance in terms of bending loss, coupling loss to Corning SMF-28 standard telecom fiber, and cut-off wavelength is calculated.

  4. Continuous Fiber Ceramic Composites



    Fiber-reinforced ceramic composites demonstrate the high-temperature stability of ceramics--with an increased fracture toughness resulting from the fiber reinforcement of the composite. The material optimization performed under the continuous fiber ceramic composites (CFCC) included a series of systematic optimizations. The overall goals were to define the processing window, to increase the robustinous of the process, to increase process yield while reducing costs, and to define the complexity of parts that could be fabricated.

  5. Nanotailored Carbon Fibers


    precursor fiber and also utilize bi- component spinning along with gel spinning, to obtain small diameter fibers. Various processing parameters during...shape of the fiber. In this regard, we have also conducted single component gel spinning using different gelation bath temperatures (100% methanol). SEM...domestic dishwashing detergent, Palmolive antibacterial , 3 wt% detergent and 97% water) for about a week and retested. *** For 5th trial, tungsten

  6. Insulated Fiber Brush.

    An insulated-strand fiber brush is provided for a DC motor /generator. The brush is comprised of a plurality of fiber segments which are insulated from one another near the contact surface of a rotor bar. In one embodiment, insulating spacers are fixed to a brush assembly and wear with the fibers, and in another embodiment insulation is provided by a separate shell. (Author)


    carbon fibers . Several economical and simple processes were developed for obtaining research quantities of silica surfaced carbon filaments. Vat dipping processes were utilized to deposit an oxide such as silica onto the surface and into the micropores of available carbon or graphite base fibers. High performance composite materials were prepared with the surface treated carbon fibers and various resin matrices. The ablative characteristics of these composites were very promising and exhibited fewer limitations than either silica or...treated

  8. Natural Kenaf Fiber Reinforced Composites as Engineered Structural Materials

    Dittenber, David B.

    The objective of this work was to provide a comprehensive evaluation of natural fiber reinforced polymer (NFRP)'s ability to act as a structural material. As a chemical treatment, aligned kenaf fibers were treated with sodium hydroxide (alkalization) in different concentrations and durations and then manufactured into kenaf fiber / vinyl ester composite plates. Single fiber tensile properties and composite flexural properties, both in dry and saturated environments, were assessed. Based on ASTM standard testing, a comparison of flexural, tensile, compressive, and shear mechanical properties was also made between an untreated kenaf fiber reinforced composite, a chemically treated kenaf fiber reinforced composite, a glass fiber reinforced composite, and oriented strand board (OSB). The mechanical properties were evaluated for dry samples, samples immersed in water for 50 hours, and samples immersed in water until saturation (~2700 hours). Since NFRPs are more vulnerable to environmental effects than synthetic fiber composites, a series of weathering and environmental tests were conducted on the kenaf fiber composites. The environmental conditions studied include real-time outdoor weathering, elevated temperatures, immersion in different pH solutions, and UV exposure. In all of these tests, degradation was found to be more pronounced in the NFRPs than in the glass FRPs; however, in nearly every case the degradation was less than 50% of the flexural strength or stiffness. Using a method of overlapping and meshing discontinuous fiber ends, large mats of fiber bundles were manufactured into composite facesheets for structural insulated panels (SIPs). The polyisocyanurate foam cores proved to be poorly matched to the strength and stiffness of the NFRP facesheets, leading to premature core shear or delamination failures in both flexure and compressive testing. The NFRPs were found to match well with the theoretical stiffness prediction methods of classical lamination

  9. Torsional Behaviour and Finite Element Analysis of the Hybrid Laminated Composite Shafts: Comparison of VARTM with Vacuum Bagging Manufacturing Method

    Mehmet Emin Taşdelen; Mehmet Halidun Keleştemur; Ercan Şevkat


    Braided sleeve composite shafts are produced and their torsional behavior is investigated. The braided sleeves are slid over an Al tube to create very strong and rigid tubular form shafts and they are in the form of 2/2 twill biaxial fiber fabric that has been woven into a continuous sleeve. Carbon and glass fibers braided sleeves are used for the fabrication of the composite shafts. VARTM (vacuum assisted resin transfer molding) and Vacuum Bagging are the two different types of manufacturing...

  10. Oriented Fiber Filter Media

    R. Bharadwaj


    Full Text Available Coalescing filters are widely used throughout industry and improved performance will reduce droplet emissions and operating costs. Experimental observations show orientation of micro fibers in filter media effect the permeability and the separation efficiency of the filter media. In this work two methods are used to align the fibers to alter the filter structure. The results show that axially aligned fiber media improve quality factor on the order of 20% and cutting media on an angle from a thick layered media can improve performance by about 40%. The results also show the improved performance is not monotonically correlated to the average fiber angle of the medium.

  11. ZBLAN, Silica Fiber Comparison


    This graph depicts the increased signal quality possible with optical fibers made from ZBLAN, a family of heavy-metal fluoride glasses (fluorine combined zirconium, barium, lanthanum, aluminum, and sodium) as compared to silica fibers. NASA is conducting research on pulling ZBLAN fibers in the low-g environment of space to prevent crystallization that limits ZBLAN's usefulness in optical fiber-based communications. In the graph, a line closer to the black theoretical maximum line is better. Photo credit: NASA/Marshall Space Flight Center




    Pulp fiber length distribution characterization hasbeen examined in this study. Because of the fibermorphology: slender in shape, fiber size distributioncharacterization is a very difficult task. Traditionaltechnique involves separation of the particles by size,such as Bauer-McNett fiber classifier, and measuringthe weight fractions. Themay or may not reflect theparticle fractions obtaineddesired size classification.On the other hand, the more recent technique throughoptical measurement of fiber length is limited by itsinability to measure the mass of the particle fractions.Therefore, not only the two techniques fail togenerate identical results, either one was accepted tobe of better value. Pure hardwood kraft, softwoodkraft, and their mixture samples have been measuredfor their fiber length distributions using an opticalfiber quality analyzer: FQA. The data obtained fromFQA are extensively studied to investigate morereliable way of representing the fiber length data andthus examining the viable route for measuring thefiber size distributions. It has been found that thefiber length averaged length 1~ is a viable indicator ofthe average pulp fiber length. The fiber size fractionand/or distribution can be represented by the fiber"length" fractions.


    A. B. Mukhtubayev


    Full Text Available Subject of Research. We have investigated the effect of anisotropic optical fibers winding with an elliptical sheath subjecting to stress on the H-parameter invariance degree. This type of optical fiber is used in the manufacture of fiber loop in fiber-optic gyroscopes. Method of Research. The method of research is based on the application of Michelson polarization scanning interferometer as a measuring device. Superluminescent diode with a central wavelength of 1575 nm and a half-width of the spectrum equal to 45 nm is used as a radiation source. The studies were carried out with anisotropic optical fiber with 50 m long elliptical sheath subjecting to stress. The fiber was wound with one layer turn to turn on the coil with a diameter of 18 cm, which is used in the design of fiber-optic gyroscope. The tension force of the optical fiber was controlled during winding on a special machine. Main Results. It was found that at the increase of tension force from 0.05 N to 0.8 H the value of H-parameter increases from 7×10-6 1/m up to 178×10-6 1/m, respectively; i.e. the coupling coefficient of orthogonal modes in the test fiber is being increased. Thus, it is necessary to consider the longitudinal tension force of fiber in the design and manufacture of the fiber-optic sensors of high accuracy class: the less the fiber winding power, the higher invariance degree of distributed H-parameter. The longitudinal tension force of anisotropic optical fiber with elliptical sheath subjecting to stress equal to 0.2 N is recommended in the process of designing fiber-optic gyroscopes. Practical Relevance. The proposed method of Michelson scanning interferometer is usable in the production process for quality determination of the optical fiber winding: no local defects, value controlling of fiber H-parameter.

  14. Applications of monolithic fiber interferometers and actively controlled fibers

    Rugeland, Patrik


    The objective of this thesis was to develop applications of monolithic fiber devices and actively controlled fibers. A special twin-core fiber known as a ‘Gemini’ fiber was used to construct equal arm-length fiber interferometers, impervious to temperature and mechanical perturbations. A broadband add/drop multiplexer was constructed by inscribing fiber Bragg gratings in the arms of a Gemini Mach-Zehnder interferometer. A broadband interferometric nanosecond switch was constructed from a micr...

  15. Review of fiber methods and applicability to fortified foods and supplements: choosing the correct method and interpreting results.

    Zielinski, Garrett; Rozema, Brent


    Fiber is known to be an important part of our nutrition and has many positive health benefits, including weight management and maintaining heart health. In recent years, a number of new ingredients have been manufactured or isolated that are being used to increase the health benefits of a product. Some are used as prebiotics that stimulate the growth of the beneficial bacteria in the gut, or are used as replacements for sugars, starch, or fat in manufactured foods. Fiber supplements have also been produced that can be taken to provide additional fiber to the diet. The term "fiber" does not relate to a single analyte or entity, but instead relates to a multitude of components. This adds to the complexity of analytical testing as there are a number of AOAC International and AACC International official methods which have been validated and can be used. Although methods have been developed for specific fiber ingredients, a number of methods have also been developed to capture just "fiber". These "fiber" methods will capture differing degrees of the different fiber ingredients, so knowledge of the fiber sources is critical. The net result is that a variety of testing approaches may be used, but caution must be exercised in order to ensure that the total fiber result is accurately determined. A critical review of available fiber methodology and possible testing approaches is presented, along with how to accurately interpret and understand results.

  16. Fiber-Reinforced Reactive Nano-Epoxy Composites

    Zhong, Wei-Hong


    An ultra-high-molecular-weight polyethylene/ matrix interface based on the fabrication of a reactive nano-epoxy matrix with lower surface energy has been improved. Enhanced mechanical properties versus pure epoxy on a three-point bend test include: strength (25 percent), modulus (20 percent), and toughness (30 percent). Increased thermal properties include higher Tg (glass transition temperature) and stable CTE (coefficient of thermal expansion). Improved processability for manufacturing composites includes faster wetting rates on macro-fiber surfaces, lower viscosity, better resin infusion rates, and improved rheological properties. Improved interfacial adhesion properties with Spectra fibers by pullout tests include initial debonding force of 35 percent, a maximum pullout force of 25 percent, and energy to debond at 65 percent. Improved mechanical properties of Spectra fiber composites (tensile) aging resistance properties include hygrothermal effects. With this innovation, high-performance composites have been created, including carbon fibers/nano-epoxy, glass fibers/nano-epoxy, aramid fibers/ nano-epoxy, and ultra-high-molecularweight polyethylene fiber (UHMWPE).

  17. Soluble and insoluble fiber (image)

    Dietary fiber is the part of food that is not affected by the digestive process in the body. ... of the stool. There are two types of dietary fiber, soluble and insoluble. Soluble fiber retains water and ...

  18. A Novel Polarization Maintaining Fiber


    It introduces a novel elliptical jacket polarization maintaining fiber, whose SAP is like numeral "1". One preform can be drawn over 8km. Fiber's performances show that it is fit for fiber gyroscope and other sensors.

  19. A Novel Polarization Maintaining Fiber

    Benjamin Xue


    It introduces a novel elliptical jacket polarization maintaining fiber, whose SAP is like numeral "1" One preform can be drawn over 8km. Fiber's performances show that it is fit for fiber gyroscope and other sensors.

  20. Development of high performance refractory fibers with enhanced insulating properties and longer service lifetimes: Phase 2, Improved refractory fiber and industrial benefit development. Final report

    Cai, Yifang; Curtis, J.M.; DePoorter, G.L.; Martin, P.C.; Munoz, D.R. [Colorado School of Mines, Golden, CO (United States). Dept. of Metallurgical and Materials Engineering


    This is Phase II of a three-phase study for the development of high performance refractory fibers with enhanced insulating properties and longer service lifetimes, for use in the aluminum, glass, cement, and iron and steel industries. Fiberization of 24 out of 25 compositions in the Al{sub 2}O{sub 3}-Si0{sub 2}-Zr0{sub 2} system were achieved. These 24 and three existing fiber compositions were evaluated: The shrinkage and the crystalline and vitreous phases were determined vs heat treatment time and temperature. Four theoretical models were developed: Shrinkage, devitrification kinetics, density change, and fiberization. Although some of the fibers formed during Phase II had properties as good as the reference ASZ fiber, no fiber had a significantly improved performance. This work, although not entirely successful, did produce significant benefits to refractory insulating fiber manufacturers and users: Mechanisms of both linear and thickness shrinkage for vitreous refractory fibers were determined, devitrification kinetics were quantified and used in models to predict shrinkage during service, and the mechanism of fiber formation in the melt spinning process was studied.

  1. Study on the Manufacturability Evaluation Based on Double-layer Model of Manufacturing Resources


    Virtual organization is a new production patter and a principal part in advanced manufacturing systems such as agile manufacturing. Manufacturability evaluation is the necessary condition to form the virtual organization. A new manufacturability evaluation approach is described in this paper, which is carried out based on every process feature under the double-layer model of manufacturing resources proposed by authors. The manufacturing resources that build up the virtual organization are selected according to the results of manufacturability evaluation.

  2. 27 CFR 479.68 - Qualified manufacturer.


    ... 27 Alcohol, Tobacco Products and Firearms 3 2010-04-01 2010-04-01 false Qualified manufacturer... manufacturer. A manufacturer qualified under this part to engage in such business may make firearms without payment of the making tax. However, such manufacturer shall report and register each firearm made in...

  3. Towards Measuring Investment in Flexible Foundry Manufacturing

    Rhythm Suren Wadhwa


    Full Text Available Manufacturing flexibility is an important instrument to ensure the success of manufacturing systems in the modern day competitive and uncertain environment. The major hindrance in integrating flexibility into decision making process is that it is difficult to measure and be compared to future indefinable manufacturing scenarios. This paper presents a methodical concept utilizing real options to evaluate flexible foundry manufacturing system.

  4. Characteristics of Angora rabbit fiber using optical fiber diameter analyzer.

    Rafat, S A; de Rochambeau, H; Brims, M; Thébault, R G; Deretz, S; Bonnet, M; Allain, D


    An experiment was conducted to describe the characteristics of Angora rabbit fiber using optical fiber diameter analyzer (OFDA). A total of 349 fleece samples were collected from 60 French Angora rabbits. Recorded measurements of OFDA were as follows: mean fiber diameter, CV of fiber diameter, comfort factor, spinning fineness, mean fiber curvature, SD of fiber curvature, mean opacity of fibers, percentage of medullated fibers, mean fiber diameter along the length, and SD of fiber diameter along the length. Comfort factor is the percentage of fibers less than or equal to 30 microns. The main effects included in the mixed model were fixed effects of group, harvest season, and age and a random effect of animal. Correlations among total fleece weight, compression, and OFDA measurements were calculated. Mean fiber diameter was lower than the fiber diameter along the length. Mean percentage of medullated fibers was very low and ranged from 0.1 to 7.3%. The mean comfort factor was 97.5% and ranged from 93.3 to 99.8%. The mean fiber curvature was 40.1 degrees/mm. The major changes in Angora fleece characteristics from 8 to 105 wk of age were an increase in fiber diameter, CV of fiber diameter, mean fiber diameter along the length and curvature, and a decrease in compression and comfort factor. The effect of harvest season was significant on some fiber characteristics. Mean fiber diameter and the mean fiber diameter along the length had a positive correlation with total fleece weight. The OFDA methodology is a method to evaluate fiber diameter, CV of fiber diameter, and bristle content through measuring of the comfort factor. However, OFDA is not adapted for measuring opacity or size of the medulla, or both, in Angora wool and needs a new definition or a special calibration. The spinning fineness should be redefined and adapted for Angora rabbits.

  5. Fiber-based adsorbents having high adsorption capacities for recovering dissolved metals and methods thereof

    Janke, Christopher J; Dai, Sheng; Oyola, Yatsandra


    A fiber-based adsorbent and a related method of manufacture are provided. The fiber-based adsorbent includes polymer fibers with grafted side chains and an increased surface area per unit weight over known fibers to increase the adsorption of dissolved metals, for example uranium, from aqueous solutions. The polymer fibers include a circular morphology in some embodiments, having a mean diameter of less than 15 microns, optionally less than about 1 micron. In other embodiments, the polymer fibers include a non-circular morphology, optionally defining multiple gear-shaped, winged-shaped or lobe-shaped projections along the length of the polymer fibers. A method for forming the fiber-based adsorbents includes irradiating high surface area polymer fibers, grafting with polymerizable reactive monomers, reacting the grafted fibers with hydroxylamine, and conditioning with an alkaline solution. High surface area fiber-based adsorbents formed according to the present method demonstrated a significantly improved uranium adsorption capacity per unit weight over existing adsorbents.

  6. Developing engineering model Cobra fiber positioners for the Subaru Telescope's prime focus spectrometer

    Fisher, Charles; Morantz, Chaz; Braun, David; Seiffert, Michael; Aghazarian, Hrand; Partos, Eamon; King, Matthew; Hovland, Larry E.; Schwochert, Mark; Kaluzny, Joel; Capocasale, Christopher; Houck, Andrew; Gross, Johannes; Reiley, Daniel; Mao, Peter; Riddle, Reed; Bui, Khanh; Henderson, David; Haran, Todd; Culhane, Robert; Piazza, Daniele; Walkama, Eric


    The Cobra fiber positioner is being developed by the California Institute of Technology (CIT) and the Jet Propulsion Laboratory (JPL) for the Prime Focus Spectrograph (PFS) instrument that will be installed at the Subaru Telescope on Mauna Kea, Hawaii. PFS is a fiber fed multi-object spectrometer that uses an array of Cobra fiber positioners to rapidly reconfigure 2394 optical fibers at the prime focus of the Subaru Telescope that are capable of positioning a fiber to within 5μm of a specified target location. A single Cobra fiber positioner measures 7.7mm in diameter and is 115mm tall. The Cobra fiber positioner uses two piezo-electric rotary motors to move a fiber optic anywhere in a 9.5mm diameter patrol area. In preparation for full-scale production of 2550 Cobra positioners an Engineering Model (EM) version was developed, built and tested to validate the design, reduce manufacturing costs, and improve system reliability. The EM leveraged the previously developed prototype versions of the Cobra fiber positioner. The requirements, design, assembly techniques, development testing, design qualification and performance evaluation of EM Cobra fiber positioners are described here. Also discussed is the use of the EM build and test campaign to validate the plans for full-scale production of 2550 Cobra fiber positioners scheduled to begin in late-2014.

  7. Investigation of the photosensitivity, temperature sustainability and fluorescence characteristics of several Er-doped photosensitive fibers

    Shen, Y H; Mandal, J; Sun, T; Grattan, K T V; Wade, S A; Collins, Stephen F; Baxter, Gregory W; Dussardier, Bernard; Monnom, Gérard


    Three different types of Er doped photosensitive fibers, germanium/erbium (Ge/Er) fiber, tin/germanium/erbium fiber (Sn/Er) and antimony/germanium/erbium fiber (Sb/Er) have been manufactured and studied for use in optical sensor systems. Their characteristics of photosensitivity, the temperature sustainability of fiber Bragg gratings (FBGs) written into these fibers and the fluorescence emission from the Er dopant were investigated and compared. It has been shown in this work that these fibers all show a satisfactory degree of photosensitivity to enable the fabrication of FBGs and a significant level of fluorescence emission within the 1550 nm band for sensor use. The high temperature sustainability of the FBGs written into these fibers was investigated and seen to be quite significant at temperatures as high as 850 ^{\\circ}C, in particular for the Sn/Er and Sb/Er fibers. A fiber laser using the Sb/Er fiber as the gain medium was demonstrated, giving evidence of the strong fluorescence emission from the Er do...

  8. Fiber-based adsorbents having high adsorption capacities for recovering dissolved metals and methods thereof

    Janke, Christopher J.; Dai, Sheng; Oyola, Yatsandra


    A fiber-based adsorbent and a related method of manufacture are provided. The fiber-based adsorbent includes polymer fibers with grafted side chains and an increased surface area per unit weight over known fibers to increase the adsorption of dissolved metals, for example uranium, from aqueous solutions. The polymer fibers include a circular morphology in some embodiments, having a mean diameter of less than 15 microns, optionally less than about 1 micron. In other embodiments, the polymer fibers include a non-circular morphology, optionally defining multiple gear-shaped, winged-shaped or lobe-shaped projections along the length of the polymer fibers. A method for forming the fiber-based adsorbents includes irradiating high surface area polymer fibers, grafting with polymerizable reactive monomers, reacting the grafted fibers with hydroxylamine, and conditioning with an alkaline solution. High surface area fiber-based adsorbents formed according to the present method demonstrated a significantly improved uranium adsorption capacity per unit weight over existing adsorbents.

  9. Applications of nonlinear fiber optics

    Agrawal, Govind


    * The only book describing applications of nonlinear fiber optics * Two new chapters on the latest developments: highly nonlinear fibers and quantum applications* Coverage of biomedical applications* Problems provided at the end of each chapterThe development of new highly nonlinear fibers - referred to as microstructured fibers, holey fibers and photonic crystal fibers - is the next generation technology for all-optical signal processing and biomedical applications. This new edition has been thoroughly updated to incorporate these key technology developments.The bo

  10. Metrology for Fuel Cell Manufacturing

    Stocker, Michael [National Inst. of Standards and Technology, Gaithersburg, MD (United States); Stanfield, Eric [National Inst. of Standards and Technology, Gaithersburg, MD (United States)


    The project was divided into three subprojects. The first subproject is Fuel Cell Manufacturing Variability and Its Impact on Performance. The objective was to determine if flow field channel dimensional variability has an impact on fuel cell performance. The second subproject is Non-contact Sensor Evaluation for Bipolar Plate Manufacturing Process Control and Smart Assembly of Fuel Cell Stacks. The objective was to enable cost reduction in the manufacture of fuel cell plates by providing a rapid non-contact measurement system for in-line process control. The third subproject is Optical Scatterfield Metrology for Online Catalyst Coating Inspection of PEM Soft Goods. The objective was to evaluate the suitability of Optical Scatterfield Microscopy as a viable measurement tool for in situ process control of catalyst coatings.

  11. Energy efficiency in manufacturing systems

    Thiede, Sebastian [Technische Univ. Braunschweig (Germany). Inst. fuer Werkzeugmaschinen und Fertigungstechnik


    Energy consumption is of great interest to manufacturing companies. Beyond considering individual processes and machines, the perspective on process chains and factories as a whole holds major potentials for energy efficiency improvements. To exploit these potentials, dynamic interactions of different processes as well as auxiliary equipment (e.g. compressed air generation) need to be taken into account. In addition, planning and controlling manufacturing systems require balancing technical, economic and environmental objectives. Therefore, an innovative and comprehensive methodology - with a generic energy flow-oriented manufacturing simulation environment as a core element - is developed and embedded into a step-by-step application cycle. The concept is applied in its entirety to a wide range of case studies such as aluminium die casting, weaving mills, and printed circuit board assembly in order to demonstrate the broad applicability and the benefits that can be achieved.

  12. Energy Efficiency in Manufacturing Systems

    Thiede, Sebastian


    Energy consumption is of great interest to manufacturing companies. Beyond considering individual processes and machines, the perspective on process chains and factories as a whole holds major potentials for energy efficiency improvements. To exploit these potentials, dynamic interactions of different processes as well as auxiliary equipment (e.g. compressed air generation) need to be taken into account. In addition, planning and controlling manufacturing systems require  balancing technical, economic and environmental objectives. Therefore, an innovative and comprehensive methodology – with a generic energy flow-oriented manufacturing simulation environment as a core element – is developed and embedded into a step-by-step application cycle. The concept is applied in its entirety to a wide range of case studies such as aluminium die casting, weaving mills, and printed circuit board assembly in order to demonstrate the broad applicability and the benefits that can be achieved.

  13. Photovoltaic Manufacturing Technology Phase 1

    Stern, M.J. (Utility Power Group, Chatsworth, CA (United States))


    This report documents Utility Power Group's (UPG) contract under Phase 1 of the Photovoltaic Manufacturing Technology (PVMaT) project. Specifically, the report contains the results of a manufacturing technology cost analysis based on an existing PV module production facility. It also projects the cost analysis of a future production facility based on a larger module area, a larger production rate, and the elimination of several technical obstacles. With a coordinated 18-month engineering effort, the technical obstacles could be overcome. Therefore, if solutions to the financial obstacles concerning production expansion were found, UPG would be able to manufacture PV modules at a cost of under $1.25 per watt by 1994.

  14. Supercontinuum generation in a Bragg fiber:a novel proposal

    Bishnu P.Pal; Sonali Dasgupta; M.R.Shenoy; Alexej Sysoliatin


    @@ We propose a silica-core dispersion-decreasing Bragg fiber (DDBF) of mode effective area as large as 55 μm2 for supercontinuum (SC) generation at the pump wavelength of 1 060 nm.Using a fast and simple matrix method to model propagation in the DDBF,we have presented a general criterion to obtain the shortest length of the DDBF that would result in a broad SC spectrum.The proposed DDBF design should be amenable for reproducible fabrication through the well-developed MCVD fiber manufacturing technology and the concept has potential for realization as a practical device.


    Laurent Bizet


    Full Text Available The microstructure of a unidirectional glass-fiber composite material is described seeking especially for the influence of the stitching perpendicular to the reinforcement. Serial cuts are performed through the composite and the microstructure is quantified using global parameters and linear morphological analysis. A key result is that the stitching induces variations in fibers spacing within the yarns and in the matrix volume between the yarns. This can affect noticeably the flow of the resin during the manufacturing process and also the mechanical properties of the composite.

  16. Time for a forum on terms used for textile fibers

    Zawistoski, P. S.


    Full Text Available The advances in manufactured fibers and textiles have garnered interest and excitement of textile artists and consumers alike for a myriad of reasons, including health, environmental, and fashion. The chemical and molecular nature of these advances, however leads to confusion and misunderstanding of the new fibers in the materials. This is exacerbated by the current climate of distrust for chemical words and desire for "green" products and the unregulated (misinformation and marketing on the web. Textile artists, consumers, and the clothing and household textile industry need clear names and labels to identify the materials they are using.

  17. Mechanical integrity of dye-sensitized photovoltaic fibers

    Ramier, J.; Plummer, C.J.G.; Leterrier, Y.; Maanson, J.-A.E. [Laboratoire de Technologie des Composites et Polymeres (LTC), Ecole Polytechnique Federale de Lausanne (EPFL) Station 12, CH 1015 Lausanne (Switzerland); Eckert, B.; Gaudiana, R. [KONARKA Technologies AG, 116 John Street, Lowell, MA 01852 (United States)


    The development of photovoltaic (PV) devices based on dye-sensitized TiO{sub 2}-coated Ti fibers has opened up exciting possibilities for novel PV textile applications. The cohesion and adhesion of the TiO{sub 2} layer are identified as crucial factors in maintaining PV efficiency during textile manufacture and weaving operations. The present work describes a systematic investigation of the corresponding damage mechanisms and their influence on the overall PV fiber performance during mechanical deformation. The results confirm that with proper control of the tension of the weft and in the warp, high PV efficiency woven textures are feasible using this technology. (author)

  18. Ship Effect Measurements With Fiber Optic Neutron Detector

    King, Kenneth L.; Dean, Rashe A.; Akbar, Shahzad; Kouzes, Richard T.; Woodring, Mitchell L.


    The main objectives of this research project was to assemble, operate, test and characterize an innovatively designed scintillating fiber optic neutron radiation detector manufactured by Innovative American Technology with possible application to the Department of Homeland Security screening for potential radiological and nuclear threats at US borders (Kouzes 2004). One goal of this project was to make measurements of the neutron ship effect for several materials. The Virginia State University DOE FaST/NSF summer student-faculty team made measurements with the fiber optic radiation detector at PNNL above ground to characterize the ship effect from cosmic neutrons, and underground to characterize the muon contribution.

  19. Characterisation of pulsed Carbon fiber illuminators for FIR instrument calibration

    Henrot-Versillé, S; Couchot, F


    We manufactured pulsed illuminators emitting in the far infrared for the Planck-HFI bolometric instrument ground calibrations. Specific measurements have been conducted on these light sources, based on Carbon fibers, to understand and predict their properties. We present a modelisation of the temperature dependence of the thermal conductivity and the calorific capacitance of the fibers. A comparison between simulations and bolometer data is given, that shows the coherence of our model. Their small time constants, their stability and their emission spectrum pointing in the submm range make these illuminators a very usefull tool for calibrating FIR instruments.

  20. Benchmarks of Global Clean Energy Manufacturing

    Sandor, Debra [National Renewable Energy Lab. (NREL), Golden, CO (United States); Chung, Donald [National Renewable Energy Lab. (NREL), Golden, CO (United States); Keyser, David [National Renewable Energy Lab. (NREL), Golden, CO (United States); Mann, Margaret [National Renewable Energy Lab. (NREL), Golden, CO (United States); Engel-Cox, Jill [National Renewable Energy Lab. (NREL), Golden, CO (United States)


    The Clean Energy Manufacturing Analysis Center (CEMAC), sponsored by the U.S. Department of Energy (DOE) Office of Energy Efficiency and Renewable Energy (EERE), provides objective analysis and up-to-date data on global supply chains and manufacturing of clean energy technologies. Benchmarks of Global Clean Energy Manufacturing sheds light on several fundamental questions about the global clean technology manufacturing enterprise: How does clean energy technology manufacturing impact national economies? What are the economic opportunities across the manufacturing supply chain? What are the global dynamics of clean energy technology manufacturing?

  1. Advanced optical manufacturing digital integrated system

    Tao, Yizheng; Li, Xinglan; Li, Wei; Tang, Dingyong


    It is necessarily to adapt development of advanced optical manufacturing technology with modern science technology development. To solved these problems which low of ration, ratio of finished product, repetition, consistent in big size and high precision in advanced optical component manufacturing. Applied business driven and method of Rational Unified Process, this paper has researched advanced optical manufacturing process flow, requirement of Advanced Optical Manufacturing integrated System, and put forward architecture and key technology of it. Designed Optical component core and Manufacturing process driven of Advanced Optical Manufacturing Digital Integrated System. the result displayed effective well, realized dynamic planning Manufacturing process, information integration improved ratio of production manufactory.

  2. Flattening simulations of 3D thick sheets made of fiber composite materials

    Kotaro Morioka


    Full Text Available Recently, fiber composite materials have been attracting attention from industry because of their remarkable material characteristics, including light weight and high stiffness. However, the costs of products composed of fiber materials remain high because of the lack of effective manufacturing and designing technologies. To improve the relevant design technology, this paper proposes a novel simulation method for deforming fiber materials. Specifically, given a 3D model with constant thickness and known fiber orientation, the proposed method simulates the deformation of a model made of thick fiber-material. The method separates a 3D sheet model into two surfaces and then flattens these surfaces into two dimensional planes by a parameterization method with involves cross vector fields. The cross vector fields are generated by propagating the given fiber orientations specified at several important points on the 3D model. Integration of the cross vector fields gives parameterization with low-stretch and low-distortion.

  3. Effects of Fiber Finish on the Performance of Asphalt Binders and Mastics

    Bradley J. Putman


    Full Text Available The objective of this study was to determine the effects of finishes applied to polyester fibers on the properties of asphalt binders and mastics. Asphalt binders were mixed with finishes that were extracted from the fibers, and mastics were also made with binder and fibers (with and without finish to isolate the effects of the finish. The results indicated that crude source plays a significant role in how the fiber finish affects the binders and mastics. Additionally different finishes had different effects on binder properties. The major finding of this study is that different polyester fibers, even from the same manufacturer, may not necessarily perform the same in an asphalt mixture. It is important to use fibers that are compatible with the particular asphalt binder that is being used because of the significance of the binder source on the interaction between the finish and the binder.

  4. Effect of fiber loading on the mechanical properties of bagasse fiber–reinforced polypropylene composites

    Sivarao Subramonian


    Full Text Available It is evident that sugarcane/bagasse is a highly potential natural composite fiber. In this study, the correlation of composition fiber amount to the mechanical strength was presented. Bagasse was treated with alkali and then reinforced in polypropylene by means of hot pressing. Fiber loading was set to be varied from 10 to 20 wt%. Composite samples were subjected to tensile, hardness, and flexural characterization. Composites with 30 wt% of fiber loading registered maximum tensile strength while with 10 wt% fiber loading registered the minimum. Hardness increases with the amount of fiber. Flexural strength and flexural modulus were found to be greater than original polypropylene. Scanning electron microscopy examination revealed the mechanisms of the strength gain in morphological point of view. The findings give manufactures and engineers a sound basis decision whether to apply the use of this composite for weight reduction especially in automotive applications or not.

  5. Implementation Challenges for Sintered Silicon Carbide Fiber Bonded Ceramic Materials for High Temperature Applications

    Singh, M.


    During the last decades, a number of fiber reinforced ceramic composites have been developed and tested for various aerospace and ground based applications. However, a number of challenges still remain slowing the wide scale implementation of these materials. In addition to continuous fiber reinforced composites, other innovative materials have been developed including the fibrous monoliths and sintered fiber bonded ceramics. The sintered silicon carbide fiber bonded ceramics have been fabricated by the hot pressing and sintering of silicon carbide fibers. However, in this system reliable property database as well as various issues related to thermomechanical performance, integration, and fabrication of large and complex shape components has yet to be addressed. In this presentation, thermomechanical properties of sintered silicon carbide fiber bonded ceramics (as fabricated and joined) will be presented. In addition, critical need for manufacturing and integration technologies in successful implementation of these materials will be discussed.

  6. Optimization of Connector Position Offset for Bandwidth Enhancement of a Multimode Optical Fiber Link

    Rawat, Banmali


    The multimode fiber bandwidth enhancement techniques to meet the Gigabit Ethernet standards for local area networks (LAN) of the Kennedy Space Center and other NASA centers have been discussed. Connector with lateral offset coupling between single mode launch fiber cable and the multimode fiber cable has been thoroughly investigated. An optimization of connector position offset for 8 km long optical fiber link at 1300 nm with 9 micrometer diameter single mode fiber (SMF) and 50 micrometer diameter multimode fiber (MMF) coupling has been obtained. The optimization is done in terms of bandwidth, eye-pattern, and bit pattern measurements. It is simpler, is a highly practical approach and is cheaper as no additional cost to manufacture the offset type of connectors is involved.

  7. Influence of thermal treatment on porosity formation on carbon fiber from textile PAN

    Jossano Saldanha Marcuzzo


    Full Text Available Activated carbon fibers (ACFs are known as an excellent adsorbent material due to their particular characteristics such as their high speed adsorption rate and for being easy to handle. The ACFs are commercially manufactured from carbon fibers (CF which receive an additional activation process and can be produced from celluloses, phenolic resin, pitch and Polyacrylonitrile (PAN. In the present work, the oxidized 5.0 dtex textile PAN fiber was carbonized to CFs formation. During the carbonization process in different heating rates, the topographic features changes on fibers were monitored in order to determine the best carbonization condition for CFs production to be used as raw material for ACF. Different heating rates and maximum temperature of treatment were tested and the results indicated that it is possible to produce poorly activated carbon fiber, directly from oxidized textile PAN fiber, by one single step production process.

  8. Influence of thermal treatment on porosity formation on carbon fiber from textile PAN

    Jossano Saldanha Marcuzzo


    Full Text Available Activated carbon fibers (ACFs are known as an excellent adsorbent material due to their particular characteristics such as their high speed adsorption rate and for being easy to handle. The ACFs are commercially manufactured from carbon fibers (CF which receive an additional activation process and can be produced from celluloses, phenolic resin, pitch and Polyacrylonitrile (PAN. In the present work, the oxidized 5.0 dtex textile PAN fiber was carbonized to CFs formation. During the carbonization process in different heating rates, the topographic features changes on fibers were monitored in order to determine the best carbonization condition for CFs production to be used as raw material for ACF. Different heating rates and maximum temperature of treatment were tested and the results indicated that it is possible to produce poorly activated carbon fiber, directly from oxidized textile PAN fiber, by one single step production process.

  9. Medical device regulation for manufacturers.

    McAllister, P; Jeswiet, J


    Manufacturers of medical devices are held to a higher standard than manufacturers of many other products due to the potential severity of the consequences of introducing inferior or unsafe products to the market-place. In Canada, the medical device industry is regulated by Health Canada under the Medical Device Regulations of the Food and Drug Act. The Medical Device Regulations define requirements of medical device design, development and manufacture to ensure that products reaching the public are safe and effective. Health Canada also requires that medical device manufacturers maintain distribution records to ensure that devices can be traced to the source and consumers can be contacted successfully in the event that a device is recalled. Medical devices exported from Canada must be compliant with the regulations of the country of import. The Canadian Medical Device Regulations were based on the Medical Device Directives of the European Union thus facilitating approval of Canadian devices for the European market. The United States Food and Drug Administration has separate and distinct requirements for safety and quality of medical devices. While effort has been made to facilitate approval and trade of Canadian medical devices in the United States and the European Union, obtaining approval from multiple regulatory bodies can result in increased device development time and cost. The Global Harmonization Task Force is an organization composed of members from Japanese, Australian, European, Canadian and American medical device regulatory bodies. This organization was formed with the objective of harmonizing medical device regulations in an effort to facilitate international trade and standardize the quality of medical devices available to all countries. This paper discusses the requirements that must be met by manufacturers when designing and manufacturing medical devices.

  10. LEAN Manufacturing - Part of Business and Manufacturing Strategy

    Bilberg, Arne

    . The mission with the strategy is to obtain competitive production in Denmark and in Western Europe based on the right combination of manufacturing principles, motivated and trained employees, level of automation, and cooperation with suppliers and customers worldwide. The strategy has resulted in technical...

  11. Introduction to semiconductor manufacturing technology


    IC chip manufacturing processes, such as photolithography, etch, CVD, PVD, CMP, ion implantation, RTP, inspection, and metrology, are complex methods that draw upon many disciplines. [i]Introduction to Semiconductor Manufacturing Technologies, Second Edition[/i] thoroughly describes the complicated processes with minimal mathematics, chemistry, and physics; it covers advanced concepts while keeping the contents accessible to readers without advanced degrees. Designed as a textbook for college students, this book provides a realistic picture of the semiconductor industry and an in-depth discuss

  12. e-Manufacturing: Characteristics, applications and potentials

    Kai Cheng; Richard J. Bateman


    In this paper, an engineering oriented approach is proposed towards e-manufacturing and its applications. The characteristics and potential of e-manufacturing are presented with a number of application examples developed by the authors'research group. The advances in e-manufacturing and applications are also highlighted and critically reviewed. The paper concludes with a further discussion on the promises and impact of e-manufacturing technology and philosophy on modem manufacturing industry and the practices.

  13. A framework for distributed manufacturing applications

    Leitão, Paulo; Restivo, Francisco


    The new organisational structures used in world wide manufacturing systems require the development of distributed applications, which present solutions to their requirements. The work research in the distributed manufacturing control leads to emergent paradigms, such as Holonic Manufacturing Systems (HMS) and Bionic Manufacturing Systems (BMS), which translates the concepts from social organisations and biological systems to the manufacturing world. This paper present a Framework for the deve...


    Chen Shanben; Qiu Tao; Lin Tao; Wu Yixiong


    A short survey on researching and developing status of intelligent technologies in modem welding manufacturing is given. According to the developing trend of advanced manufacturing technology, a concept on intelligentized welding manufacturing engineering (IWME), is presented for systematization of researching and developing domains on welding automation, intelligentized welding,robotic and flexible welding and advanced welding manufacturing technologies. And key technologies of welding intelligent manufacturing and its developing trend in the future are investigated.

  15. Python fiber optic seal

    Ystesund, K.; Bartberger, J.; Brusseau, C.; Fleming, P.; Insch, K.; Tolk, K.


    Sandia National Laboratories has developed a high security fiber optic seal that incorporates tamper resistance features that are not available in commercial fiber optic seals. The Python Seal is a passive fiber optic loop seal designed to give indication of unauthorized entry. The seal includes a fingerprint feature that provides seal identity information in addition to the unique fiber optic pattern created when the seal is installed. The fiber optic cable used for the seal loop is produced with tamper resistant features that increase the difficulty of attacking that component of a seal. A Seal Reader has been developed that will record the seal signature and the fingerprint feature of the seal. A Correlator software program then compares seal images to establish a match or mismatch. SNL is also developing a Polaroid reader to permit hard copies of the seal patterns to be obtained directly from the seal.

  16. Cellulosic fibers and nonwovens from solutions: Processing and properties

    Dahiya, Atul

    Cellulose is a renewable and bio-based material source extracted from wood that has the potential to generate value added products such as composites, fibers, and nonwoven textiles. This research was focused on the potential of cellulose as the raw material for fiber spinning and melt blowing of nonwovens. The cellulose was dissolved in two different benign solvents: the amine oxide 4-N-methyl morpholine oxide monohydrate (NMMO•H2O) (lyocell process); and the ionic liquid (IL) 1-butyl-3-methylimidazolium chloride ([C 4MIM]Cl). The solvents have essentially no vapor pressure and are biologically degradable, making them environmentally advantageous for manufacturing processes. The objectives of this research were to: (1) characterize solutions of NMMO and [C4MIM]Cl; (2) develop processing techniques to melt blow nonwoven webs from cellulose using NMMO as a solvent; (3) electrospin cellulosic fibers from the [C4MIM]Cl solvent; (4) spin cellulosic single fibers from the [C4MIM]Cl solvent. Different concentration solutions of cellulose in NMMO and [C4MIM]Cl were initially characterized rheologically and thermally to understand their behavior under different conditions of stress, strain, and temperature. Results were used to determine processing conditions and concentrations for the melt blowing, fiber spinning, and electrospinning experiments. The cellulosic nonwoven webs and fibers were characterized for their physical and optical properties such as tensile strength, water absorbency, fiber diameter, and fiber surface. Thermal properties were also measured by thermogravimetric analysis, differential scanning calorimetry, and dynamic mechanical analysis. Lyocell webs were successfully melt blown from the 14% cellulose solution. Basis weights of the webs were 27, 79, and 141 g/m2 and thicknesses ranged from 0.3-0.9 mm, depending on die temperatures and die to collector distance. The average fiber diameter achieved was 2.3 microns. The 6% lyocell solutions exhibited

  17. Method for the preparation of carbon fiber from polyolefin fiber precursor, and carbon fibers made thereby

    Naskar, Amit Kumar; Hunt, Marcus Andrew; Saito, Tomonori


    Methods for the preparation of carbon fiber from polyolefin fiber precursor, wherein the polyolefin fiber precursor is partially sulfonated and then carbonized to produce carbon fiber. Methods for producing hollow carbon fibers, wherein the hollow core is circular- or complex-shaped, are also described. Methods for producing carbon fibers possessing a circular- or complex-shaped outer surface, which may be solid or hollow, are also described.

  18. Genome Regions Associated with Functional Performance of Soybean Stem Fibers in Polypropylene Thermoplastic Composites.

    Reinprecht, Yarmilla; Arif, Muhammad; Simon, Leonardo C; Pauls, K Peter


    Plant fibers can be used to produce composite materials for automobile parts, thus reducing plastic used in their manufacture, overall vehicle weight and fuel consumption when they replace mineral fillers and glass fibers. Soybean stem residues are, potentially, significant sources of inexpensive, renewable and biodegradable natural fibers, but are not curretly used for biocomposite production due to the functional properties of their fibers in composites being unknown. The current study was initiated to investigate the effects of plant genotype on the performance characteristics of soybean stem fibers when incorporated into a polypropylene (PP) matrix using a selective phenotyping approach. Fibers from 50 lines of a recombinant inbred line population (169 RILs) grown in different environments were incorporated into PP at 20% (wt/wt) by extrusion. Test samples were injection molded and characterized for their mechanical properties. The performance of stem fibers in the composites was significantly affected by genotype and environment. Fibers from different genotypes had significantly different chemical compositions, thus composites prepared with these fibers displayed different physical properties. This study demonstrates that thermoplastic composites with soybean stem-derived fibers have mechanical properties that are equivalent or better than wheat straw fiber composites currently being used for manufacturing interior automotive parts. The addition of soybean stem residues improved flexural, tensile and impact properties of the composites. Furthermore, by linkage and in silico mapping we identified genomic regions to which quantitative trait loci (QTL) for compositional and functional properties of soybean stem fibers in thermoplastic composites, as well as genes for cell wall synthesis, were co-localized. These results may lead to the development of high value uses for soybean stem residue.

  19. Genome Regions Associated with Functional Performance of Soybean Stem Fibers in Polypropylene Thermoplastic Composites.

    Yarmilla Reinprecht

    Full Text Available Plant fibers can be used to produce composite materials for automobile parts, thus reducing plastic used in their manufacture, overall vehicle weight and fuel consumption when they replace mineral fillers and glass fibers. Soybean stem residues are, potentially, significant sources of inexpensive, renewable and biodegradable natural fibers, but are not curretly used for biocomposite production due to the functional properties of their fibers in composites being unknown. The current study was initiated to investigate the effects of plant genotype on the performance characteristics of soybean stem fibers when incorporated into a polypropylene (PP matrix using a selective phenotyping approach. Fibers from 50 lines of a recombinant inbred line population (169 RILs grown in different environments were incorporated into PP at 20% (wt/wt by extrusion. Test samples were injection molded and characterized for their mechanical properties. The performance of stem fibers in the composites was significantly affected by genotype and environment. Fibers from different genotypes had significantly different chemical compositions, thus composites prepared with these fibers displayed different physical properties. This study demonstrates that thermoplastic composites with soybean stem-derived fibers have mechanical properties that are equivalent or better than wheat straw fiber composites currently being used for manufacturing interior automotive parts. The addition of soybean stem residues improved flexural, tensile and impact properties of the composites. Furthermore, by linkage and in silico mapping we identified genomic regions to which quantitative trait loci (QTL for compositional and functional properties of soybean stem fibers in thermoplastic composites, as well as genes for cell wall synthesis, were co-localized. These results may lead to the development of high value uses for soybean stem residue.

  20. Evaluation of Agile Manufacturing Enterprises%Evaluation of Agile Manufacturing Enterprises

    黄新刚; 王先逵; 刘成颖


    Agile manufacturing is an important manufacturing philosophy todevelop advanced manufacturing enterprises to improve competivity. The evaluation of Agile Manufacturing Enterprises (AME) is one of the key activities in implementing agile manufacturing. This paper proposes a method for evaluating AME, establishes a basic feature model of AME based on the feature tree and discusses the hierarchical decomposition algorithm based on the model with an example.

  1. Characteristics of wood-fiber plastic composites made of recycled materials.

    Ashori, Alireza; Nourbakhsh, Amir


    This study investigates the feasibility of using recycled high density polyethylene (rHDPE), polypropylene (rPP) and old newspaper (rONP) fiber to manufacture experimental composite panels. The panels were made through air-forming and hot press. The effects of the fiber and coupling agent concentration on tensile, flexural, internal bond properties and water absorption and thickness swelling of wood-fiber plastic composites were studied. The use of maleated polypropylene as coupling agent improved the compatibility between the fiber and both plastic matrices and mechanical properties of the resultant composites compared well with those of non-coupled ones. Based on the findings in this work, it appears that recycled materials can be used to manufacture value-added panels without having any significant adverse influence on board properties. It was also found that composites with rHDPE provided moderately superior properties, compared with rPP samples.

  2. Sustainability Characterization for Additive Manufacturing.

    Mani, Mahesh; Lyons, Kevin W; Gupta, S K


    Additive manufacturing (AM) has the potential to create geometrically complex parts that require a high degree of customization, using less material and producing less waste. Recent studies have shown that AM can be an economically viable option for use by the industry, yet there are some inherent challenges associated with AM for wider acceptance. The lack of standards in AM impedes its use for parts production since industries primarily depend on established standards in processes and material selection to ensure the consistency and quality. Inability to compare AM performance against traditional manufacturing methods can be a barrier for implementing AM processes. AM process sustainability has become a driver due to growing environmental concerns for manufacturing. This has reinforced the importance to understand and characterize AM processes for sustainability. Process characterization for sustainability will help close the gaps for comparing AM performance to traditional manufacturing methods. Based on a literature review, this paper first examines the potential environmental impacts of AM. A methodology for sustainability characterization of AM is then proposed to serve as a resource for the community to benchmark AM processes for sustainability. Next, research perspectives are discussed along with relevant standardization efforts.

  3. The future of manufacturing configuration

    Wæhrens, Brian Vejrum; Slepniov, Dmitrij; Johansen, John


    knowledge intensity and level of complexity of these operations, growing coordination needs, and the issues of internal competition in the operations networks and increasingly challenging the role of the home base operation. As these trends are relatively new, the industrial development patterns...... and individual firms' ability to compete on the basis of an increasingly global manufacturing network remain unclear....

  4. Prosthetics & Orthotics Manufacturing Initiative (POMI)


    regions either smeared unacceptably or the joint between the disparate regions was unacceptably weak during thermoforming events. The solution was to...The thin sheets were able to survive the thermoforming process and function as sensors. Prosthetics & Orthotics Manufacturing Initiative (POMI

  5. Experiences on IGSCC crack manufacturing

    Veron, P. [Equipos Nucleares, S.A., Maliano (Spain)


    The author presents his experience in manufacturing IGSCC realistic defects, mainly in INCONEL 600 MA Steam Generator Tubes. From that experience he extracts some knowledge about this cracking (influence of chemistry in the environment, stress state, crack growth rate, and occurrence in laboratory condition of break before leak).

  6. Business models for additive manufacturing

    Hadar, Ronen; Bilberg, Arne; Bogers, Marcel


    Digital fabrication — including additive manufacturing (AM), rapid prototyping and 3D printing — has the potential to revolutionize the way in which products are produced and delivered to the customer. Therefore, it challenges companies to reinvent their business model — describing the logic...

  7. CNC Preparation Meets Manufacturing Opportunity

    Cassola, Joel


    This article features the machining technology program at Cape Fear Community College (CFCC) of Wilmington, North Carolina. North Carolina's Cape Fear Community College is working to meet diverse industry needs through its CNC training. The school's program has gained the attention of the local manufacturing community and students when it shifted…

  8. Order release in synchronous manufacturing

    Riezebos, J.


    Synchronous manufacturing aims at achieving the benefits of intermittent production lines in production situations that operate without lines. Benefits such as short and constant throughput times and predictable capacity loading can be acquired through an appropriate design of the synchronous manufa

  9. In-Space Rapid Manufacturing

    Cooper, Kenneth G.


    In-space manufacturing objectives are: (1) Develop and demonstrate capability to directly fabricate components in space using rapid prototyping technology - ceramics (alumina, silicon nitride, zirconia), metallics (stainless, inconel, etc.), high strength/temperature plastics (PEEK). and ABS plastics (starting point). (2) Perform material science experiments on rapid prototyping candidate materials in microgravity.

  10. Additively manufactured porous tantalum implants

    Wauthle, Ruben; Van Der Stok, Johan; Yavari, Saber Amin; Van Humbeeck, Jan; Kruth, Jean Pierre; Zadpoor, Amir Abbas; Weinans, Harrie; Mulier, Michiel; Schrooten, Jan


    The medical device industry's interest in open porous, metallic biomaterials has increased in response to additive manufacturing techniques enabling the production of complex shapes that cannot be produced with conventional techniques. Tantalum is an important metal for medical devices because of it

  11. Attracting young talents to manufacturing

    Perini, Stefano; Oliveira, Manuel; Costa, Joao


    In the last years, despite the global economic crisis, manufacturing is facing a serious difficulty in the recruitment of the brightest high-skilled human resources. National and international institutions have provided important guidelines to combat this skills mismatch and several innovations...

  12. Engineering in the Manufacturing Process


    DFMs the Seville ," Manufacturing Engineering, 108:2, February, 1992, p. 66. "Purchasing’s role in a concurrent engineering environment," International...ELECTRONICS INDUSTRY THE CHALLENGE TO COMMERCIALIZE A siege mentality has been settling in on the Defense Industry ever since the fall of the Iron

  13. Manufacturing in the knowledge economy

    Hansen, Teis; Winther, Lars


    Recent studies stress the relevance of a broad conceptualization of the knowledge economy which goes beyond the strong, current policy focus on high-tech industries. Today, low-tech industries continue to have a significant role in European manufacturing in terms of employment, value added and ex...

  14. Hydrogen manufacturing using plasma reformers

    Bromberg, L.; Cohn, D.R.; Rabinovich, A.; Hochgreb, S.; O`Brien, C. [Massachusetts Institute of Technology, Cambridge, MA (United States)


    Manufacturing of hydrogen from hydrocarbon fuels is needed for a variety of applications. These applications include fuel cells used in stationary electric power production and in vehicular propulsion. Hydrogen can also be used for various combustion engine systems. There is a wide range of requirements on the capacity of the hydrogen manufacturing system, the purity of the hydrogen fuel, and capability for rapid response. The overall objectives of a hydrogen manufacturing facility are to operate with high availability at the lowest possible cost and to have minimal adverse environmental impact. Plasma technology has potential to significantly alleviate shortcomings of conventional means of manufacturing hydrogen. These shortcomings include cost and deterioration of catalysts; limitations on hydrogen production from heavy hydrocarbons; limitations on rapid response; and size and weight requirements. In addition, use of plasma technology could provide for a greater variety of operating modes; in particular the possibility of virtual elimination of CO{sub 2} production by pyrolytic operation. This mode of hydrogen production may be of increasing importance due to recent additional evidence of global warming.

  15. Organic photovoltaics: technologies and manufacturing

    Galagan, Y.O.; Andriessen, H.A.J.M.


    It is assumed, that the organic electronics industries and organic solar cells in particular, are in the transition stage towards commercialization. The companies and R&D institutes in this area are moving now from research and development stage to manufacturing. The biggest challenges are how to sc

  16. Metal-Matrix Composites Prepared by Paper-Manufacturing Technology

    Wenzel, Claudia; Aneziris, Christos G.; Pranke, Katja


    In this work, metal-matrix composites were prepared via paper-manufacturing technology using metastable austenitic steel powder of type 16-7-3 (Cr-Mn-Ni in wt pct) and magnesia partially stabilized zirconia reinforcing particles. The influence of the process parameters on the paper web formation and the resulting properties of the MMCs were studied and solids retention of >90 wt pct was achieved. During filtration of the aqueous fiber-filler suspension, the steel particles were incorporated in the fiber network, and steel clusters were formed. Calendering had a positive influence on the porosity, bulk density, and tensile strength of the green paper sheets. Within this contribution, the debinding process for the metal-matrix paper sheets was in focus. A debinding rate of 0.5 K/min to 733 K (460 °C) with a dwell time of 90 minutes was sufficient to completely remove cellulose fibers. The sintered composites attained a tensile strength of up to 177 N/mm2 at a total porosity of 66 pct.

  17. Additive Manufacturing of Silicon Carbide-Based Ceramic Matrix Composites: Technical Challenges and Opportunities

    Singh, Mrityunjay; Halbig, Michael C.; Grady, Joseph E.


    Advanced SiC-based ceramic matrix composites offer significant contributions toward reducing fuel burn and emissions by enabling high overall pressure ratio (OPR) of gas turbine engines and reducing or eliminating cooling air in the hot-section components, such as shrouds, combustor liners, vanes, and blades. Additive manufacturing (AM), which allows high value, custom designed parts layer by layer, has been demonstrated for metals and polymer matrix composites. However, there has been limited activity on additive manufacturing of ceramic matrix composites (CMCs). In this presentation, laminated object manufacturing (LOM), binder jet process, and 3-D printing approaches for developing ceramic composite materials are presented. For the laminated object manufacturing (LOM), fiber prepreg laminates were cut into shape with a laser and stacked to form the desired part followed by high temperature heat treatments. For the binder jet, processing optimization was pursued through silicon carbide powder blending, infiltration with and without SiC nano powder loading, and integration of fibers into the powder bed. Scanning electron microscopy was conducted along with XRD, TGA, and mechanical testing. Various technical challenges and opportunities for additive manufacturing of ceramics and CMCs will be presented.

  18. Radiation-induced effects in polarization-maintaining optical fibers for interferometric gyroscope

    Xueqin Wang; Chunxi Zhang; Jing Jin; Ningfang Song


    @@ Radiation-induced attenuation (RIA) in four types of polarization-maintaining optical fibers for interferometric fiberoptic gyroscope (IFOG) at 1310 nm is measured.The measurements are conducted during and after steady-state γ-ray irradiation using a 60Co source in order to observe significantly different RIA behavior and recovery kinetics.Mechanisms involving dopants and manufacturing process are introduced to analyze the RIA discrepancy as well as to guide the choice and hardening of optical fibers during the design of IFOG.Medium-accuracy IFOG using Ge-F-codoped fiber and pure silica core fiber can survive in the space radiation environment.%Radiation-induced attenuation (RIA) in four types of polarization-maintaining optical fibers for interferometric fiberoptic gyroscope (IFOG) at 1310 nm is measured. The measurements are conducted during and after steady-state γ-ray irradiation using a 60Co source in order to observe significantly different RIA behavior and recovery kinetics. Mechanisms involving dopants and manufacturing process are introduced to analyze the RIA discrepancy as well as to guide the choice and hardening of optical fibers during the design of IFOG. Medium-accuracy IFOG using Ge-F-codoped fiber and pure silica core fiber can survive in the space radiation environment.

  19. Advance Manufacturing Office FY 2017 Budget At-A-Glance



    The Advanced Manufacturing Office (AMO) brings together manufacturers, research institutions, suppliers, and universities to investigate manufacturing processes, information, and materials technologies critical to advance domestic manufacturing of clean energy products, and to support energy productivity across the entire manufacturing sector.

  20. Block copolymer/homopolymer dual-layer hollow fiber membranes

    Hilke, Roland


    We manufactured the first time block copolymer dual-layer hollow fiber membranes and dual layer flat sheet membranes manufactured by double solution casting and phase inversion in water. The support porous layer was based on polystyrene and the selective layer with isopores was formed by micelle assembly of polystyrene-. b-poly-4-vinyl pyridine. The dual layers had an excellent interfacial adhesion and pore interconnectivity. The dual membranes showed pH response behavior like single layer block copolymer membranes with a low flux for pH values less than 3, a fast increase between pH4 and pH6 and a constant high flux level for pH values above 7. The dry/wet spinning process was optimized to produce dual layer hollow fiber membranes with polystyrene internal support layer and a shell block copolymer selective layer.

  1. Integrated Design for Manufacturing of Braided Preforms for Advanced Composites Part I: 2D Braiding

    Gao, Yan Tao; Ko, Frank K.; Hu, Hong


    This paper presents a 2D braiding design system for advanced textile structural composites was based on dynamic models. A software package to assist in the design of braided preform manufacturing has been developed. The package allows design parameters (machine speeds, fiber volume fraction, tightness factor, etc.) to be easily obtained and the relationships between said parameters to be demonstrated graphically. The fabirc geometry model (FGM) method was adopted to evaluate the mechanical properties of the composites. Experimental evidence demonstrates the success of the use of dynamic models in the design software for the manufacture of braided fabric preforms.

  2. Design Optimization of RFI Parameters by Manufacturing T-shaped Composite Panel

    ZHANG Guo-li; HUANG Gu


    The aim of this project is to develop a novel approach for optimizing design resin film infusion (RFI) processing parameters by manufacturing T-shaped composite panel. The dimensional accuracy was selected as the objective function. By investigating the rheological properties of resin film, the compaction behavior of fiber preform and characteristics of RFI process, an optimal mathematical model was established, it was found that the numerical results obtained from the RFICOMP program package have good consistency with the experimental results, and this optimization procedure can be applied to other composites manufacture processes.

  3. Development Targets of China’s Textile Machinery Manufacturing in the next 5 Years


    During the 10th Five-Year, the development of textile machinery will be focused on the general targets of our domestic textile industry-industrial restructuring, technical progress, products upgrading, quality improvement of apparel fabric, replace imported fabric with domestic fabric, and expansion of export. For the benefits of apparel quality, great efforts will be made to improve the technologies in the production process of fiber manufacturing, yarn spinning, fabric weaving, dyeing-printing and finishing, and to encourage the manufacturers to compete both in domestic market and in international market.

  4. Fiber Pulling Apparatus

    Workman, Gary L.; Smith, Guy A.; OBrien, Sue; Adcock, Leonard


    The fiber optics industry has grown into a multi-billion marketplace that will continue to grow into the 21st century. Optical fiber communications is currently dominated by silica glass technology. Successful efforts to improve upon the low loss transmission characteristics of silica fibers have propelled the technology into the forefront of the communications industry. However, reaching the theoretical transmission capability of silica fiber through improved processing has still left a few application areas in which other fiber systems can provide an influential role due to specific characteristics of high theoretical transmission in the 2 - 3 micron wavelength region. One of the other major materials used for optical fibers is the systems based upon Heavy Metal Fluoride Glass (HMFG). Commercial interest is driven primarily by the potential for low loss repeaterless infrared fibers. An example of the major communications marketplace which would benefit from the long distance repeaterless capability of infrared fibers is the submarine cables which link the continents. When considering commercial interests, optical fiber systems provide a healthy industrial position which continues to expand. Major investments in the systems used for optical fiber communications have continued to increase each year and are predicted to continue well into the next century. Estimates of 8.5% compounded annually are predicted through 1999 for the North American market and 1 1 % worldwide. The growth for the optical fiber cable itself is expected to continue between 44 and 50 per cent of the optical fiber communications budget through 1999. The total budget in 1999 world-wide is expected to be in the neighborhood of $9 billion. Another survey predicts that long haul telecommunications represents 15% of a world-wide fiber optics market in 1998. The actual amount allotted to cable was not specified. However, another market research had predicted that the cable costs alone represents more

  5. Lean manufacturing in Indian context: A survey

    Rakesh Kumar


    Full Text Available This paper is an attempt to examine the implementation of Lean Manufacturing system in the Indian industries. Predominant elements of Lean Manufacturing, benefits gained after its implementation and obstacles observed by Indian Industry have been recognized. The results of this survey support the opinion that Lean Manufacturing had potential to improve the organizational performance of Indian industries. Nevertheless, Indian industries are required to be passionate to transform their manufacturing by adopting Lean manufacturing to gain the full benefits. A large numbers of literature papers are available on the better side of Lean manufacturing approach and its benefits gained by manufacturing organizations after implementation. But the adverse impacts of Lean manufacturing are not discussed to a great extent. Some drawbacks of Lean manufacturing are also highlighted in this paper.

  6. Fiber Optic Microphone

    Cho, Y. C.; George, Thomas; Norvig, Peter (Technical Monitor)


    Research into advanced pressure sensors using fiber-optic technology is aimed at developing compact size microphones. Fiber optic sensors are inherently immune to electromagnetic noise, and are very sensitive, light weight, and highly flexible. In FY 98, NASA researchers successfully designed and assembled a prototype fiber-optic microphone. The sensing technique employed was fiber optic Fabry-Perot interferometry. The sensing head is composed of an optical fiber terminated in a miniature ferrule with a thin, silicon-microfabricated diaphragm mounted on it. The optical fiber is a single mode fiber with a core diameter of 8 micron, with the cleaved end positioned 50 micron from the diaphragm surface. The diaphragm is made up of a 0.2 micron thick silicon nitride membrane whose inner surface is metallized with layers of 30 nm titanium, 30 nm platinum, and 0.2 micron gold for efficient reflection. The active sensing area is approximately 1.5 mm in diameter. The measured differential pressure tolerance of this diaphragm is more than 1 bar, yielding a dynamic range of more than 100 dB.

  7. Monitoring of vacuum assisted resin transfer moulding (VARTM) process with superimposed Fiber-Bragg-gratings

    Triollet, S.; Robert, L.; Marin, E.; Ouerdane, Y.


    We report the instrumentation of a manufacturing composite process using an optical fiber sensor based on Bragg gratings. The sensor is made of superimposed Long Period (LPG) and short period (FBG) Bragg gratings written in the same fiber section. The monitoring of the process needs simultaneous measurements of temperature and strain. It has been shown that these two solicitations can be determined and discriminated with a superimposed FBG/LPG sensor [1]. In this paper we present the device based on the dual superimposed gratings. The sensor is embedded in a composite specimen manufactured by Vacuum Assisted Resin Transfer Moulding (VARTM) process for monitoring purpose.

  8. Handbook of fiber optic data communication a practical guide to optical networking

    DeCusatis, Casimer


    The third edition of this Handbook provides a comprehensive, easy to use guide to the field of optical fiber data communications. Written by experts in the industry from major companies such as IBM, Cisco and Nortel, the Handbook is a key reference for optical fiber technology, networking, protocols, applications, manufacturing, and future directions. It includes chapters on all the major industry standards, written by the same experts who developed them.This edition contains new material on transceiver form factors (QSFP, SFP +, XFP, X2), manufacturing standards, including JEDEC and R

  9. Manufacturing Precise, Lightweight Paraboloidal Mirrors

    Hermann, Frederick Thomas


    A process for fabricating a precise, diffraction- limited, ultra-lightweight, composite- material (matrix/fiber) paraboloidal telescope mirror has been devised. Unlike the traditional process of fabrication of heavier glass-based mirrors, this process involves a minimum of manual steps and subjective judgment. Instead, this process involves objectively controllable, repeatable steps; hence, this process is better suited for mass production. Other processes that have been investigated for fabrication of precise composite-material lightweight mirrors have resulted in print-through of fiber patterns onto reflecting surfaces, and have not provided adequate structural support for maintenance of stable, diffraction-limited surface figures. In contrast, this process does not result in print-through of the fiber pattern onto the reflecting surface and does provide a lightweight, rigid structure capable of maintaining a diffraction-limited surface figure in the face of changing temperature, humidity, and air pressure. The process consists mainly of the following steps: 1. A precise glass mandrel is fabricated by conventional optical grinding and polishing. 2. The mandrel is coated with a release agent and covered with layers of a carbon- fiber composite material. 3. The outer surface of the outer layer of the carbon-fiber composite material is coated with a surfactant chosen to provide for the proper flow of an epoxy resin to be applied subsequently. 4. The mandrel as thus covered is mounted on a temperature-controlled spin table. 5. The table is heated to a suitable temperature and spun at a suitable speed as the epoxy resin is poured onto the coated carbon-fiber composite material. 6. The surface figure of the optic is monitored and adjusted by use of traditional Ronchi, Focault, and interferometric optical measurement techniques while the speed of rotation and the temperature are adjusted to obtain the desired figure. The proper selection of surfactant, speed or rotation

  10. 75 FR 36421 - Draft Guidance for Industry on Chemistry, Manufacturing, and Controls Postapproval Manufacturing...


    ... HUMAN SERVICES Food and Drug Administration Draft Guidance for Industry on Chemistry, Manufacturing, and Controls Postapproval Manufacturing Changes Reportable in Annual Reports; Availability AGENCY: Food and... the availability of a draft guidance for industry entitled ``CMC Postapproval Manufacturing...

  11. 78 FR 49546 - Manufacturer of Controlled Substances; Notice of Application; IRIX Manufacturing, Inc.


    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF JUSTICE Drug Enforcement Administration Manufacturer of Controlled Substances; Notice of Application; IRIX Manufacturing... that on January 18, 2013, IRIX Manufacturing, Inc., 309 Delaware Street, Greenville, South...

  12. 75 FR 78715 - Small Entity Compliance Guide: Current Good Manufacturing Practice in Manufacturing, Packaging...


    ... HUMAN SERVICES Food and Drug Administration Small Entity Compliance Guide: Current Good Manufacturing Practice in Manufacturing, Packaging, Labeling, or Holding Operations for Dietary Supplements; Availability...) is announcing the availability of a guidance entitled ``Current Good Manufacturing Practice...

  13. The VIRMOS mask manufacturing tools; 2, Mask manufacturing and handling

    Conti, G; Mattaini, E; MacCagni, D; Lefèvre, O; Saisse, M; Vettolani, G


    We describe the VIRMOS Mask Manufacturing Unit (MMU) configuration, composed of two units:the Mask Manufacturing Machine (with its Control Unit) and the Mask Handling Unit (inclusive of Control Unit, Storage Cabinets and robot for loading of the Instrument Cabinets). For both VIMOS and NIRMOS instruments, on the basis of orders received by the Mask Preparation Software (see paper (a) in same proceedings), the function of the MMU is to perform an off-line mask cutting and identification, followed by mask storing and subsequent filling of the Instrument Cabinets (IC). We describe the characteristics of the LPKF laser cutting machine and the work done to support the choice of this equipment. We also describe the remaining of the hardware configuration and the Mask Handling Software.

  14. Creep Behavior of Oxide/Oxide Composites with Monazite Fiber Coating at 1100 deg C in Air and in Steam Environments


    tensometer was equipped with 6-inch alumina contact rods and protected by a heat shield to maintain the unit temperatures within the manufacturers...R.J. “Crack deflection in ceramic composites and fiber coating design criteria”. Composites: Part A, 30:521–524, 1999. 20. K.K., Chawla. Ceramic MAtrix...Behavior of NextelTM720/ Alumina (N720/A) Continuous Fiber Ceramic Composite”. Composites Part A: Applied Science and Manufacturing, 37:2029–2040, 2006


    Henderson, R.P.


    An instrument carried unobtrusively about the person such as in a finger ring to indicate when that person has been exposed to an unusual radiation hazard is described. A metallized quartz fiber is electrically charged to indicate a full scale reading on an etched glass background. The quartz fiber and the scale may be viewed through a magnifying lens for ease of reading. Incident radiation will ionize gaseous particles in the sealed structure thereby allowing the charge to leak off the quartz fiber with its resulting movement across the scale proportionally indicating the radiation exposure.

  16. ZBLAN Fiber Apparatus Tested


    Dr. Dernis Tucker of NASA's Marshall Space Flight Center examines a miniature furnace to be used in studying the crystallization of ZBLAN optical fibers under low-gravity conditions aboard the NASA KC-135 low-g aircraft. NASA is conducting research on pulling ZBLAN fibers in the low-g environment of space to prevent crystallization that limits ZBLAN's usefulness in optical fiber-based communications. ZBLAN is a heavy-metal fluoride glass that shows exceptional promise for high-throughput communications with infrared lasers. Photo credit: NASA/Marshall Space Flight Center

  17. Photochromic glass optical fiber

    Alvi, Bilal A.; Israr, Amber; Asif, Muhammad; Aamir, Muhammad; Rehan, Muhammad


    This paper describes the fabrication and analysis of novel twin cored fiber which contains a transparent and silver halide doped photochromic core in same cladding. The Photochromic core fibers were fabricated in twin cored structure by rode and tube method. The diameter of photochromic core and transparent core is around 15 m. The distance between two cores is 1.5m. The transparent core was used to guide the probe beam and photochromic core was excited by UV source. The interaction of the probe beam with the excited photochromic core showed the photochromic behavior of the fiber.

  18. Nonlinear fiber optics

    Agrawal, Govind P


    The Optical Society of America (OSA) and SPIE - The International Society for Optical Engineering have awarded Govind Agrawal with an honorable mention for the Joseph W. Goodman Book Writing Award for his work on Nonlinear Fiber Optics, 3rd edition.Nonlinear Fiber Optics, 3rd Edition, provides a comprehensive and up-to-date account of the nonlinear phenomena occurring inside optical fibers. It retains most of the material that appeared in the first edition, with the exception of Chapter 6, which is now devoted to the polarization effects relevant for light propagation in optical

  19. Birefringent hollow core fibers

    Roberts, John


    Hollow core photonic crystal fiber (HC-PCF), fabricated according to a nominally non-birefringent design, shows a degree of un-controlled birefringence or polarization mode dispersion far in excess of conventional non polarization maintaining fibers. This can degrade the output pulse in many...... and an increased overlap between the polarization modes at the glass interfaces. The interplay between these effects leads to a wavelength for optimum polarization maintenance, lambda(PM), which is detuned from the wavelength of highest birefringence. By a suitable fiber design involving antiresonance of the core...

  20. Random Fiber Laser

    de Matos, Christiano J S; Brito-Silva, Antônio M; Gámez, M A Martinez; Gomes, Anderson S L; de Araújo, Cid B


    We investigate the effects of two dimensional confinement on the lasing properties of a classical random laser system operating in the incoherent feedback (diffusive) regime. A suspension of 250nm rutile (TiO2) particles in a Rhodamine 6G solution was inserted into the hollow core of a photonic crystal fiber (PCF) generating the first random fiber laser and a novel quasi-one-dimensional RL geometry. Comparison with similar systems in bulk format shows that the random fiber laser presents an efficiency that is at least two orders of magnitude higher.