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Sample records for iron-base hardfacing alloys

  1. Corrosion resistance and electrochemical potentiokinetic reactivation testing of some iron-base hardfacing alloys

    International Nuclear Information System (INIS)

    Cockeram, B.V.

    1999-01-01

    Hardfacing alloys are weld deposited on a base material to provide a wear resistant surface. Commercially available iron-base hardfacing alloys are being evaluated for replacement of cobalt-base alloys to reduce nuclear plant activation levels. Corrosion testing was used to evaluate the corrosion resistance of several iron-base hardfacing alloys in highly oxygenated environments. The corrosion test results indicate that iron-base hardfacing alloys in the as-deposited condition have acceptable corrosion resistance when the chromium to carbon ratio is greater than 4. Tristelle 5183, with a high niobium (stabilizer) content, did not follow this trend due to precipitation of niobium-rich carbides instead of chromium-rich carbides. This result indicates that iron-base hardfacing alloys containing high stabilizer contents may possess good corrosion resistance with Cr:C < 4. NOREM 02, NOREM 01, and NoCo-M2 hardfacing alloys had acceptable corrosion resistance in the as-deposited and 885 C/4 hour heat treated condition, but rusting from sensitization was observed in the 621 C/6 hour heat treated condition. The feasibility of using an Electrochemical Potentiokinetic Reactivation (EPR) test method, such as used for stainless steel, to detect sensitization in iron-base hardfacing alloys was evaluated. A single loop-EPR method was found to provide a more consistent measurement of sensitization than a double loop-EPR method. The high carbon content that is needed for a wear resistant hardfacing alloy produces a high volume fraction of chromium-rich carbides that are attacked during EPR testing. This results in inherently lower sensitivity for detection of a sensitized iron-base hardfacing alloy than stainless steel using conventional EPR test methods

  2. The use of hardfacing alloys in nuclear power plants

    International Nuclear Information System (INIS)

    Saarinen, K.; Aaltonen, P.

    1987-08-01

    In this report the structure and applications of cobalt-, nickel- and iron-based hardfacing alloys are reviewed. Cobalt-based hardfacing alloys are widely used in nuclear power plant components due to their good wear and corrosion resistance. However, the wear and corrosion products of the cobalt-containing alloys are released into the primary cooling water and transported to the reactor core where cobalt (Co-59) is transmuted to the radioactive isotope Co-60. It has been estimated that cobalt-based hardfacing alloys are responsible for up to 90% of the total cobalt released to the primary water circuit. The cobalt based hardfacing alloys are used in such components as valves, control blade pins and pumps, etc. In the Finnish nuclear power plants they are not used in in-core components. The replacement of cobalt-containing alloys in primary cooling system components is studied in many laboratories, but substitutes for the cobalt-based alloys in the complete range of nuclear hardfacing applications have so far not been found. However, the modified austenitic stainless steels have showed good resistance to galling wear and are therefore considered substitutes for cobalt-based alloys

  3. Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

    Science.gov (United States)

    Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

    2016-04-01

    Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

  4. Friction behavior of cobalt base and nickel base hardfacing materials in high temperature sodium

    International Nuclear Information System (INIS)

    Mizobuchi, Syotaro; Kano, Shigeki; Nakayama, Kohichi; Atsumo, Hideo

    1980-01-01

    A friction behavior of the hardfacing materials such as cobalt base alloy ''Stellite'' and nickel base alloy ''Colmonoy'' used in the sliding components of a sodium cooled fast breeder reactor was investigated in various sodium environments. Also, friction tests on these materials were carried out in argon environment. And they were compared with those in sodium environment. The results obtained are as follows: (1) In argon, the cobalt base hardfacing alloy showed better friction behavior than the nickel base hardfacing alloy. In sodium, the latter was observed to have the better friction behavior being independent of the sodium temperature. (2) The friction coefficient of each material tends to become lower by pre-exposure in sodium. Particularly, this tendency was remarkable for the nickel base hardfacing alloy. (3) The friction coefficient between SUS 316 and one of these hardfacing materials was higher than that between latter materials. Also, some elements of hardfacing alloys were recognized to transfer on the friction surface of SUS 316 material. (4) It was observed that each tested material has a greater friction coefficient with a decrease of the oxygen content in sodium. (author)

  5. Effect of nano-additives on microstructure, mechanical properties and wear behaviour of Fe–Cr–B hardfacing alloy

    International Nuclear Information System (INIS)

    Gou, Junfeng; Lu, Pengpeng; Wang, You; Liu, Saiyue; Zou, Zhiwei

    2016-01-01

    Graphical abstract: Wear rate of the hardfacing layers with different nano-additives content and the counterpart GCr15 steel balls under conditions: normal load = 15 N, rotating speed = 400 rpm, total sliding time = 20 min. - Highlights: • Nano-additives remarkably improved the microstructure of hardfacing layers. • The hardness of hardfacing layers increased linearly with the increase of nano-additives. • The wear rate of the hardfacing layer with 0.65 wt.% nano-additives decreased about 88% than that of the hardfacing layer without nano-additives. • According to observation of wear tracks of hardfacing layers, the main wear mechanism was adhesion wear. - Abstract: Fe–Cr–B hardfacing alloys with different nano-additives content were investigated. The effects of nano-additives on the microstructures of hardfacing alloy were studied by using optical microscope, scanning electron microscope, X-ray diffractometer. The hardness and the fracture toughness of hardfacing alloys were measured, respectively. The sliding wear tests were carried out using a ball-on-disc tribometer. The experimental results showed that primary carbide of hardfacing alloys was refined and its distribution became uniform with content of nano-additives increased. The hardfacing alloys are composed of Cr_7C_3, Fe_7C_3, α-Fe and Fe_2B according to the results of X-ray diffraction. The hardness of hardfacing alloys increased linearly with the increase of nano-additives. The hardness of the hardfacing alloy with 1.5 wt.% nano-additives increased 54.8% than that of the hardfacing alloy without nano-additives and reached to 1011HV. The K_I_C of the hardfacing alloy with 0.65 wt.% nano-additives was 15.4 MPam"1"/"2, which reached a maximum. The value increased 57.1% than that of the hardfacing alloy without nano-additives. The wear rates of the hardfacing layer with 0.65 wt.% and 1.0 wt.% nano-additives decreased about 88% than that of the hardfacing layer without nano-additives. The main

  6. Microstructural investigation of hardfacing weld deposit obtained from CrB paste

    International Nuclear Information System (INIS)

    Ray, S.; Sarker, B.; Bhattacharya, S.

    1989-01-01

    Hardfacing weld deposits are used as a protective layer on engineering components and tools subjected to different modes of wear. Cheaper iron-based alloys with chromium and carbon or relatively expensive alloys with some niobium or titanium have long been used as standard hardfacing materials. In recent years boron has substituted the costlier alloying elements and the newly developed Fe-B-C alloys have shown encouraging results. The microstructure of the welded hardfacing deposit is one of the most important factors that determine its performance. The amount, size, distribution and hardness of the individual constituents play important roles in imparting the desired properties. Recently Colomonoy sweat on paste containing fine CrB particles (of about 12 μm average size) suspended in an organic binder has been marketed as the new generation hardfacing material. A thin coating of the paste is applied on the component surface, allowed to dry and welded. The welded deposit has been found to offer good wear resistance in many industrial applications. This paper reports the microstructural investigation of the welded deposit obtained from this paste

  7. Nanophase hardfaced coatings

    Energy Technology Data Exchange (ETDEWEB)

    Reisgen, U.; Stein, L.; Balashov, B.; Geffers, C. [RWTH Aachen University (Germany). ISF - Welding and Joining Institute

    2009-08-15

    This paper demonstrates the possibility of producing iron or chromium-based nanophase hardfaced coatings by means of common arc welding methods (TIG, PTA). The appropriate composition of the alloys to be deposited allows to control the structural properties and thus also the coating properties of the weld metal. Specific variations of the alloying elements allow also the realisation of a nanostructured solidification of the carbides and borides with cooling rates that are common for arc surfacing processes. The hardfaced coatings, which had been thus produced, showed phase dimensions of approximately 100-300 nm. Based on the results it is established that the influence of the surfacing parameters and of the coating thickness and thus the influence of the heat control on the nanostructuring process is, compared with the influence of the alloy composition, of secondary importance. The generation of nanoscale structures in hardfaced coatings allows the improvement of mechanical properties, wear resistance and corrosion resistance. Potential applications for these types of hardfaced coatings lie, in particular, in the field of cutting tools that are exposed to corrosion and wear. (Abstract Copyright [2009], Wiley Periodicals, Inc.) [German] Diese Arbeit demonstriert die Moeglichkeit zur Herstellung Eisen- und Chrom-basierter nanophasiger Hartauftragschweissschichten mithilfe ueblicher Lichtbogenschweissverfahren (WIG-, Plasma-Pulver-Auftragschweissen - PPA). Eine geeignete Zusammensetzung der aufzutragenden Legierungen ermoeglicht es, die Gefuegeeigenschaften und damit die Schichteigenschaften des Schweissgutes zu kontrollieren. Gezielte Variationen der Legierungselemente erlauben die Realisierung einer nanostrukturierten Erstarrung der Karbide und Boride bei fuer Lichtbogen-Auftragschweissprozessen ueblichen Abkuehlgeschwindigkeiten. In den so erzeugten Hartschichten werden Phasengroessen von ca. 100-300 nm erreicht. Auf Basis der gewonnenen Ergebnisse kann

  8. Selection of hardfacing material for components of the Indian Prototype Fast Breeder Reactor

    International Nuclear Information System (INIS)

    Bhaduri, A.K.; Indira, R.; Albert, S.K.; Rao, B.P.S.; Jain, S.C.; Asokkumar, S.

    2004-01-01

    Nickel-base hardfacing alloys have been chosen to replace cobalt-base alloys as hardfacing material for components of the Indian Prototype Fast Breeder Reactor, for minimising the dose rate to personnel during maintenance and decommissioning, and to reduce the shielding thickness required for component handling. Induced activity, dose rate and shielding computations showed that replacing cobalt-base alloys with nickel-base alloys for hardfacing of components would result in a marked reduction in both the dose rate from the components and the thickness of lead handling flasks. Long-term ageing studies on the nickel-base hardface deposits on austenitic stainless steel showed that the hardface deposit would retain adequate hardness at the end of the components' design service-life of 40 years of exposure at 823 K

  9. Modelling of residual stresses in valves Norem hard-facing alloys: a material characterization issue

    International Nuclear Information System (INIS)

    Mathieu, J.P.; Arnoldi, F.; Gauthier, E.; Beaurin, G.

    2011-01-01

    Replacement of cobalt-based hard-facing alloys (Stellite) is of high interest within the topic of reduction of human radiation exposure during field-work. Iron-based hard-facing alloys, such as Norem, are considered as good replacement candidates. Their wear characteristics are known to be quite equivalent to Stellite but are counter-balanced by lack of feedback in the field, especially about their resistance/toughness to brutal thermal shocks (60 C - 280 C for primary water). Norem alloys show a solid-solution strengthened austenitic dendrites matrix with a continuous network of eutectic and non-eutectic carbides at the grain boundaries. Toughness evaluation also requires information about residual stresses due to the welding (deposition) process: this work aims at furnishing tools for this purpose. First part of the work involved a microstructural study in order to compare the as-received material to other Norem samples previously observed in EDF's works and literature. A characterization of the different phase evolutions after heating and fast cooling of Norem is then made, in order to characterize whether metallurgical aspects have to be considered in the mechanical part during welding modelling: it appears that no strong solid-solid phase transformation may occur in welding situation. Tensile characterization is then performed on bulk PTAW (Plasma Transferred Arc Welding) specimens. A simplified welding simulation is eventually conducted on different axis-symmetric geometry and on real valve geometry in order to define a representative sample that will be used for further investigation on residual stresses. (authors)

  10. Fiber laser cladding of nickel-based alloy on cast iron

    Energy Technology Data Exchange (ETDEWEB)

    Arias-González, F., E-mail: felipeag@uvigo.es [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Val, J. del [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Comesaña, R. [Materials Engineering, Applied Mechanics and Construction Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain); Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J. [Applied Physics Dpt., University of Vigo, EEI, Lagoas-Marcosende, Vigo E-36310 (Spain)

    2016-06-30

    Highlights: • Fiber laser cladding of Ni-based alloy on cast iron was experimentally studied. • Two different types of cast iron have been analyzed: gray and ductile cast iron. • Suitable processing parameters to generate a Ni-based coating were determined. • Dilution is higher in gray cast iron samples than in ductile cast iron. • Ni-based coating presents higher hardness than cast iron but similar Young's modulus. - Abstract: Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni-based

  11. Iron-based amorphous alloys and methods of synthesizing iron-based amorphous alloys

    Science.gov (United States)

    Saw, Cheng Kiong; Bauer, William A.; Choi, Jor-Shan; Day, Dan; Farmer, Joseph C.

    2016-05-03

    A method according to one embodiment includes combining an amorphous iron-based alloy and at least one metal selected from a group consisting of molybdenum, chromium, tungsten, boron, gadolinium, nickel phosphorous, yttrium, and alloys thereof to form a mixture, wherein the at least one metal is present in the mixture from about 5 atomic percent (at %) to about 55 at %; and ball milling the mixture at least until an amorphous alloy of the iron-based alloy and the at least one metal is formed. Several amorphous iron-based metal alloys are also presented, including corrosion-resistant amorphous iron-based metal alloys and radiation-shielding amorphous iron-based metal alloys.

  12. Cobalt reduction of NSSS valve hardfacings for ALARA

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Joo Hak; Lee, Sang Sub [Korea Atomic Energy Research Institute, Taejon (Korea, Republic of)

    1994-07-01

    This report informs NSSS designer that replacement of materials is one of the major means of ALARA implementation, and describes that NSSS valves with high-cobalt hardfacing are significant contributors to post-shutdown radiation fields caused by activation of cobalt-59 to cobalt-60. Generic procedures for implementing cobalt reduction programs for valves are presented. Discussions are presented of the general and specific design requirements for valve hardfacing in nuclear service. The nuclear safety issues involved with changing valve hardfacing materials are discussed. The common methods used to deposit hardfacing materials are described together with an explanation of the wear measurements. Wear resistance, corrosion resistance, friction coefficient, and mechanical properties of candidate hardfacing alloys are given. World-wide nuclear utility experience with cobalt-free hardfacing alloys is described. The use of low-cobalt or cobalt-free alloys in other nuclear plant components is described. 17 figs., 38 tabs., 18 refs. (Author).

  13. Cobalt reduction of NSSS valve hardfacings for ALARA

    International Nuclear Information System (INIS)

    Kim, Joo Hak; Lee, Sang Sub

    1994-07-01

    This report informs NSSS designer that replacement of materials is one of the major means of ALARA implementation, and describes that NSSS valves with high-cobalt hardfacing are significant contributors to post-shutdown radiation fields caused by activation of cobalt-59 to cobalt-60. Generic procedures for implementing cobalt reduction programs for valves are presented. Discussions are presented of the general and specific design requirements for valve hardfacing in nuclear service. The nuclear safety issues involved with changing valve hardfacing materials are discussed. The common methods used to deposit hardfacing materials are described together with an explanation of the wear measurements. Wear resistance, corrosion resistance, friction coefficient, and mechanical properties of candidate hardfacing alloys are given. World-wide nuclear utility experience with cobalt-free hardfacing alloys is described. The use of low-cobalt or cobalt-free alloys in other nuclear plant components is described. 17 figs., 38 tabs., 18 refs. (Author)

  14. Hardfacing and packings for improved valve performance

    International Nuclear Information System (INIS)

    Aikin, J.A.; Patrick, J.N.F.; Inglis, I.

    2003-01-01

    The CANDU Owners Group (COG), Chemistry, Materials and Components (CMC) Program has supported an ongoing program on valve maintenance and performance for several years. An overview is presented of recent work on iron-based hardfacing, packing qualification, friction testing of polytetrafluoroethylene (PTFE) packings, and an investigation of re-torquing valve packing. Based on this program, two new valve-packing materials have been qualified for use in CANDU stations. By doing this, CANDU maintenance can avoid having only one packing qualified for station use, as well as assess the potential impact of the industry trend towards using lower gland loads. The results from corrosion tests by AECL and the coefficient of friction studies at Battelle' s tribology testing facilities on Delcrome 910, an iron-based hardfacing alloy, indicate it is an acceptable replacement for Stellite 6 under certain conditions. This information can be used to update in-line valve purchasing specifications. The renewed interest in friction characteristics, and environmental qualification (EQ) of packing containing PTFE has resulted in a new test program in these areas. The COG-funded valve programs have resulted in modifications to design specifications for nuclear station in-line valves and have led to better maintenance practices and valve reliability. In the end, this means lower costs and cheaper electricity. (author)

  15. Laser cladding of tungsten carbides (Spherotene) hardfacing alloys for the mining and mineral industry

    International Nuclear Information System (INIS)

    Amado, J.M.; Tobar, M.J.; Alvarez, J.C.; Lamas, J.; Yanez, A.

    2009-01-01

    The abrasive nature of the mechanical processes involved in mining and mineral industry often causes significant wear to the associated equipment and derives non-negligible economic costs. One of the possible strategies to improve the wear resistance of the various components is the deposition of hardfacing layers on the bulk parts. The use of high power lasers for hardfacing (laser cladding) has attracted a great attention in the last decade as an alternative to other more standard methods (arc welding, oxy-fuel gas welding, thermal spraying). In laser cladding the hardfacing material is used in powder form. For high hardness applications Ni-, Co- or Fe-based alloys containing hard phase carbides at different ratios are commonly used. Tungsten carbides (WC) can provide coating hardness well above 1000 HV (Vickers). In this respect, commercially available WC powders normally contain spherical micro-particles consisting of crushed WC agglomerates. Some years ago, Spherotene powders consisting of spherical-fused monocrystaline WC particles, being extremely hard, between 1800 and 3000 HV, were patented. Very recently, mixtures of Ni-based alloy with Spherotene powders optimized for laser processing were presented (Technolase). These mixtures have been used in our study. Laser cladding tests with these powders were performed on low carbon steel (C25) substrates, and results in terms of microstructure and hardness will be discussed

  16. Laser cladding of tungsten carbides (Spherotene) hardfacing alloys for the mining and mineral industry

    Energy Technology Data Exchange (ETDEWEB)

    Amado, J.M. [Departamento de Ingenieria Industrial II, Universidade da Coruna, Mendizabal s/n, Ferrol E-15403 (Spain); Tobar, M.J. [Departamento de Ingenieria Industrial II, Universidade da Coruna, Mendizabal s/n, Ferrol E-15403 (Spain)], E-mail: cote@udc.es; Alvarez, J.C.; Lamas, J.; Yanez, A. [Departamento de Ingenieria Industrial II, Universidade da Coruna, Mendizabal s/n, Ferrol E-15403 (Spain)

    2009-03-01

    The abrasive nature of the mechanical processes involved in mining and mineral industry often causes significant wear to the associated equipment and derives non-negligible economic costs. One of the possible strategies to improve the wear resistance of the various components is the deposition of hardfacing layers on the bulk parts. The use of high power lasers for hardfacing (laser cladding) has attracted a great attention in the last decade as an alternative to other more standard methods (arc welding, oxy-fuel gas welding, thermal spraying). In laser cladding the hardfacing material is used in powder form. For high hardness applications Ni-, Co- or Fe-based alloys containing hard phase carbides at different ratios are commonly used. Tungsten carbides (WC) can provide coating hardness well above 1000 HV (Vickers). In this respect, commercially available WC powders normally contain spherical micro-particles consisting of crushed WC agglomerates. Some years ago, Spherotene powders consisting of spherical-fused monocrystaline WC particles, being extremely hard, between 1800 and 3000 HV, were patented. Very recently, mixtures of Ni-based alloy with Spherotene powders optimized for laser processing were presented (Technolase). These mixtures have been used in our study. Laser cladding tests with these powders were performed on low carbon steel (C25) substrates, and results in terms of microstructure and hardness will be discussed.

  17. Effect of Laser Power on Metallurgical, Mechanical and Tribological Characteristics of Hardfaced Surfaces of Nickel-Based Alloy

    Science.gov (United States)

    Gnanasekaran, S.; Padmanaban, G.; Balasubramanian, V.

    2017-12-01

    In this present work, nickel based alloy was deposited on 316 LN austenitic stainless steel (ASS) by a laser hardfacing technique to investigate the influence of laser power on macrostructure, microstructure, microhardness, dilution and wear characteristics. The laser power varied from 1.1 to 1.9 kW. The phase constitution, microstructure and microhardness were examined by optical microscope, scanning electron microscopy, energy dispersion spectroscopy and Vickers microhardness tester. The wear characteristics of the hardfaced surfaces and substrate were evaluated at room temperature (RT) under dry sliding wear condition (pin-on-disc). The outcome demonstrates that as the laser power increases, dilution increases and hardness of the deposit decreases. This is because excess heat melts more volume of substrate material and increases the dilution; subsequently it decreases the hardness of the deposit. The microstructure of the deposit is characterized by Ni-rich carbide, boride and silicide.

  18. Abrasive wear resistance and microstructure of Ni-Cr-B-Si hardfacing alloys with additions of Al, Nb, Mo, Fe, Mn and C

    International Nuclear Information System (INIS)

    Berns, H.; Fischer, A.; Theisen, W.

    1987-01-01

    The development of new Ni-base hardfacing alloys for filler wire welding or metal spraying should result in materials with a good resistance against high temperature corrosion and abrasive wear. The first step is to design microstructures, which obtain a satisfactory abrasive wear behaviour at room temperature. Thus, different alloys are melted and scrutinized as to their microstructure and their abrasive wear resistance in laboratory. Compared to commercial Ni-base hardfacing alloys they show a higher volume fraction of coarse hard phases due to the additional, initial solidification of Nb-carbides and Cr-, and Mo-borides. Thus, the abrasive wear resistance is improved. For hard abrasive particles, such as corundum, the Ni-base alloys are more wear resistant than harder Fe-base alloys investigate earlier. This is due to the tougher Ni metal matrix that results in microcracking not to be the most significantly acting wear mechanism

  19. Hardfacing materials and processes for valve applications

    International Nuclear Information System (INIS)

    Matthews, S.J.; Crook, P.

    1982-01-01

    The subject of hardfacing is a very high technology effort especially in the valve industry. The technology is manifested by the need for sophisticated high performance hardfacing alloys required to resist the demanding environments of fluid flow control valve service. High technology is also found in the automated methods currently being used to efficiently deposit high quality hardfacing overlays. 3 figures, 3 tables

  20. Hardfacing materials used in valves for seating and wear surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Knecht, W.G.

    1996-12-01

    Most valves and essentially all critical service valves utilize hardfacing materials for seating and wear surfaces to minimize wear and galling. The type of hardfacing materials used, the methods of deposition, and the quality of the final product all contribute to the wear characteristics, required operating force, and life of the final product. Over the last forty years the most prevalent hardfacing materials furnished to the commercial nuclear industry consisted of cobalt base and nickel base materials. In the last several years there has been extensive development and evaluation work performed on iron base hardfacing materials. This presentation will address the wear characteristics of the various materials and the importance of consistent quality of deposited materials necessary to achieve optimum product performance and longevity.

  1. Hardfacing materials used in valves for seating and wear surfaces

    International Nuclear Information System (INIS)

    Knecht, W.G.

    1996-01-01

    Most valves and essentially all critical service valves utilize hardfacing materials for seating and wear surfaces to minimize wear and galling. The type of hardfacing materials used, the methods of deposition, and the quality of the final product all contribute to the wear characteristics, required operating force, and life of the final product. Over the last forty years the most prevalent hardfacing materials furnished to the commercial nuclear industry consisted of cobalt base and nickel base materials. In the last several years there has been extensive development and evaluation work performed on iron base hardfacing materials. This presentation will address the wear characteristics of the various materials and the importance of consistent quality of deposited materials necessary to achieve optimum product performance and longevity

  2. Hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications

    Science.gov (United States)

    Seals, Roland D.

    2015-08-18

    The present disclosure relates generally to hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications. More specifically, the present disclosure relates to hardface coatings that include a network of titanium monoboride (TiB) needles or whiskers in a matrix, which are formed from titanium (Ti) and titanium diboride (TiB.sub.2) precursors by reactions enabled by the inherent energy provided by the process heat associated with coating deposition and, optionally, coating post-heat treatment. These hardface coatings are pyrophoric, thereby generating further reaction energy internally, and may be applied in a functionally graded manner. The hardface coatings may be deposited in the presence of a number of fluxing agents, beta stabilizers, densification aids, diffusional aids, and multimode particle size distributions to further enhance their performance characteristics.

  3. Microstructure of Fe-Cr-C hardfacing alloys with additions of Nb, Ti and, B

    International Nuclear Information System (INIS)

    Berns, H.; Fischer, A.

    1987-01-01

    The abrasive wear of machine parts and tools used in the mining, earth moving, and transporting of mineral materials can be lowered by filler wire welding of hardfacing alloys. In this paper, the microstructures of Fe-Cr-C and Fe-Cr-C-Nb/Ti hardfacing alloys and deposits and those of newly developed Fe-Cr-C-B and Fe-Ti-Cr-C-B ones are described. They show up to 85 vol.% of primarily solidified coarse hard phases; i.e., Carbides of MC-, M/sub 7/C/sub 3/-, M/sub 3/C-type and Borides of MB/sub 2/-, M/sub 3/B/sub 2/-, M/sub 2/B-, M/sub 3/B-, M/sub 23/B/sub 6/-type, which are embedded in a hard eutectic. This itself consists of eutectic hard phases and a martensitic or austenitic metal matrix. The newly developed Fe-Cr-C-B alloys reach hardness values of up to 1200 HV and are harder than all purchased ones. The primary solidification of the MB/sub 2/-type phase of titanium requires such high amounts of titanium and boron that these alloys are not practical for manufacture as commercial filler wires

  4. Replacement of Co-base alloy for radiation exposure reduction in the primary system of PWR

    International Nuclear Information System (INIS)

    Han, Jeong Ho; Nyo, Kye Ho; Lee, Deok Hyun; Lim, Deok Jae; Ahn, Jin Keun; Kim, Sun Jin

    1996-01-01

    Of numerous Co-free alloys developed to replace Co-base stellite used in valve hardfacing material, two iron-base alloys of Armacor M and Tristelle 5183 and one nickel-base alloy of Nucalloy 488 were selected as candidate Co-free alloys, and Stellite 6 was also selected as a standard hardfacing material. These four alloys were welded on 316SS substrate using TIG welding method. The first corrosion test loop of KAERI simulating the water chemistry and operation condition of the primary system of PWR was designed and fabricated. Corrosion behaviors of the above four kinds of alloys were evaluated using this test loop under the condition of 300 deg C, 1500 psi. Microstructures of weldment of these alloys were observed to identify both matrix and secondary phase in each weldment. Hardnesses of weld deposit layer including HAZ and substrate were measured using micro-Vickers hardness tester. The status on the technology of Co-base alloy replacement in valve components was reviewed with respect to the classification of valves to be replaced, the development of Co-free alloys, the application of Co-free alloys and its experiences in foreign NPPs, and the Co reduction program in domestic NPPs and industries. 18 tabs., 20 figs., 22 refs. (Author)

  5. Microstructural and wear characteristics of cobalt free, nickel base intermetallic alloy deposited by laser cladding

    International Nuclear Information System (INIS)

    Awasthi, Reena; Kumar, Santosh; Viswanadham, C.S.; Srivastava, D.; Dey, G.K.; Limaye, P.K.

    2011-01-01

    This paper describes the microstructural and wear characteristics of Ni base intermetallic hardfacing alloy (Tribaloy-700) deposited on stainless steel-316 L substrate by laser cladding technique. Cobalt base hardfacing alloys have been most commonly used hardfacing alloys for application involving wear, corrosion and high temperature resistance. However, the high cost and scarcity of cobalt led to the development of cobalt free hardfacing alloys. Further, in the nuclear industry, the use of cobalt base alloys is limited due to the induced activity of long lived radioisotope 60 Co formed. These difficulties led to the development of various nickel and iron base alloys to replace cobalt base hardfacing alloys. In the present study Ni base intermetallic alloy, free of Cobalt was deposited on stainless steel- 316 L substrate by laser cladding technique. Traditionally, welding and thermal spraying are the most commonly employed hardfacing techniques. Laser cladding has been explored for the deposition of less diluted and fusion-bonded Nickel base clad layer on stainless steel substrate with a low heat input. The laser cladding parameters (Laser power density: 200 W/mm 2 , scanning speed: 430 mm/min, and powder feed rate: 14 gm/min) resulted in defect free clad with minimal dilution of the substrate. The microstructure of the clad layer was examined by Optical microscopy, Scanning electron microscopy, with energy dispersive spectroscopy. The phase analysis was performed by X-ray diffraction technique. The clad layer exhibited sharp substrate/clad interface in the order of planar, cellular, and dendritic from the interface upwards. Dilution of clad with Fe from substrate was very low passing from ∼ 15% at the interface (∼ 40 μm) to ∼ 6% in the clad layer. The clad layer was characterized by the presence of hexagonal closed packed (hcp, MgZn 2 type) intermetallic Laves phase dispersed in the eutectic of Laves and face centered cubic (fcc) gamma solid solution. The

  6. Aspects of a Co-free hardfacing Materials Development to Reduce the Radioactivity in NPPs

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Joung Soo; Kim, Hong Pyo [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Suh, Jeong Hun [Inss Tek Co., Daejeon (Korea, Republic of)

    2007-07-01

    For the last one or two decades, active researches to develop Co-free hardfacing materials in order to replace Co-base stellite alloys have been done to reduce the radioactivity in the primary systems in nuclear power plants(NPPs). However, Co-free materials having superior mechanical properties to stellite alloys have not been developed up to now. There are two ways to increase the performance characteristics of the key parts needed to be coated with hardfacing materials, thus resulting in replacing the Co-base stellite alloys with superior mechanical properties; one of them is to develop new Co-free materials with a better quality in performance than that of satellite alloys. The other is to use new coating techniques developed to increase the coated surface properties of already developed Co-free materials. In this study, the aspect of newly developed Co-free materials is reviewed and the necessity of the development of new Co-free materials is emphasized for the replacement of Co-base satellite alloys. In addition, a new coating technique, which is called a laser hardfacing(cladding) technique(LHT), is introduced and its advantage and applicability to the key parts in NPPs are discussed using our experimental results to improve the properties of a surface coated with existing Co-free hardfacing materials. The coating technique using a laser beam having a high energy density has unique advantages to obtain various microstructures such as crystalline, amorphous, porous, and nano structures and also to get coating layers having high a hardness to result in an excellent resistance to erosion corrosion and wear.

  7. The development of cobalt-base alloy ball bearing

    International Nuclear Information System (INIS)

    Yu Xinshui; Chen Jianting; Wang Zaishu; Wang Ximei; Huang Chongming.

    1986-01-01

    The main technologies and experiences in developing a Cobalt-base alloy ball bearing are described. In the hardfacing of bearing races, a lower-hardness alloy of type St-6 is used rather than an alloy with hardness similar to that of the ball and finally the hardness of race is increased to match that of the ball by heat treatment. This improvement has certain advantages. The experience of whole developing technology indicates that strict control of the technology in the bearing-race hardfacing is the key problem in the quality assurance of bearings

  8. Hardfacing and welding rods by P/M

    International Nuclear Information System (INIS)

    Nayar, H.S.

    1977-01-01

    Certain hardfacing and welding rods are very hard and non-deformable. They are, as it is well known, generally produced by casting processes. Airco has developed a P/M process for producing these rods. The process is already practiced on a semi-production scale. In this process, the powder is poured into suitably designed and prepared molds, vibrated to pack the powder, and sintered at a temperature between the solidus and the liquidus temperatures of the alloy to produce rods with 85% or more of the theoretical density. The P/M process has some distinct advantages over the conventional casting processes. These advantages are highlighted. The process is suitable for producing Fe-, Ni-, Co-, and Cu-base hardfacing and welding rods with and without second phase hard particles such as WC. Microstructures, dimensional and density controls, weld-evaluations and hardness data are included to present evidence that the rods produced by the P/M process are suitable for various welding and hardfacing applications

  9. Surface properties tuning of welding electrode-deposited hardfacings by laser heat treatment

    Science.gov (United States)

    Oláh, Arthur; Croitoru, Catalin; Tierean, Mircea Horia

    2018-04-01

    In this paper, several Cr-Mn-rich hardfacings have been open-arc deposited on S275JR carbon quality structural steel and further submitted to laser treatment at different powers. An overall increase with 34-98% in the average microhardness and wear resistance of the coatings has been obtained, due to the formation of martensite, silicides, as well as simple and complex carbides on the surface of the hardfacings, in comparison with the reference, not submitted to laser thermal treatment. Surface laser treatment of electrode-deposited hardfacings improves their chemical resistance under corrosive saline environments, as determined by the 43% lower amount of leached iron and respectively, 28% lower amount of manganese ions leached in a 10% wt. NaCl aqueous solution, comparing with the reference hardfacings. Laser heat treatment also promotes better compatibility of the hardfacings with water-based paints and oil-based paints and primers, through the relative increasing in the polar component of the surface energy (with up to 65%) which aids both water and filler spreading on the metallic surface.

  10. Progress in development of iron base alloys

    International Nuclear Information System (INIS)

    Zackay, V.V.; Parker, E.R.

    1980-01-01

    The ways of development of new iron base high-strength alloys are considered. Perspectiveness of ferritic steel strengthening with intermetallides (TaFe 2 , for instance) is shown. Favourable combination of plasticity, strength and fracture toughness in nickel-free iron-manganese alloys (16-20%) is also pointed out. A strength level of alloyed maraging steels can be achieved by changes in chemical composition and by proper heat treatments of low- and medium-alloyed steels

  11. Elimination of Iron Based Particles in Al-Si Alloy

    Directory of Open Access Journals (Sweden)

    Bolibruchová D.

    2015-03-01

    Full Text Available This paper deals with influence on segregation of iron based phases on the secondary alloy AlSi7Mg0.3 microstructure by chrome. Iron is the most common and harmful impurity in aluminum casting alloys and has long been associated with an increase of casting defects. In generally, iron is associated with the formation of Fe-rich phases. It is impossible to remove iron from melt by standard operations, but it is possible to eliminate its negative influence by addition some other elements that affect the segregation of intermetallics in less harmful type. Realization of experiments and results of analysis show new view on solubility of iron based phases during melt preparation with higher iron content and influence of chrome as iron corrector of iron based phases. By experimental work were used three different amounts of AlCr20 master alloy a three different temperature of chill mold. Our experimental work confirmed that chrome can be used as an iron corrector in Al-Si alloy, due to the change of intermetallic phases and shortening their length.

  12. Development of the white cast iron with niobium alloy, heat treating, to wear of the abrasive resistance

    International Nuclear Information System (INIS)

    Farah, Alessandro Fraga

    1997-01-01

    This work presents the heat treatment and abrasion tests results of a white cast iron with niobium alloy. The hardening heat treatment were made 950, 1000, 1050 e 110 deg C temperatures cooled by forced air. The tempering treatment were made at 450, 500 e 550 deg C temperatures. The heat treating alloy were compared, in the abrasive tests, with commercial alloys used as hardfacing by welding process in wear pieces. The abrasion tests was realized in pin on disk test. Additional tests were carried out for microstructural characterization to identify the different phases presents in the alloys. In a general way, the alloy studies showed the best wear rate for the heat treatments that results in higher hardness. It performance was superior than that of the commercial alloys. (author)

  13. Study of magnetism in Ni-Cr hardface alloy deposit on 316LN stainless steel using magnetic force microscopy

    Science.gov (United States)

    Kishore, G. V. K.; Kumar, Anish; Chakraborty, Gopa; Albert, S. K.; Rao, B. Purna Chandra; Bhaduri, A. K.; Jayakumar, T.

    2015-07-01

    Nickel base Ni-Cr alloy variants are extensively used for hardfacing of austenitic stainless steel components in sodium cooled fast reactors (SFRs) to avoid self-welding and galling. Considerable difference in the compositions and melting points of the substrate and the Ni-Cr alloy results in significant dilution of the hardface deposit from the substrate. Even though, both the deposit and the substrate are non-magnetic, the diluted region exhibits ferromagnetic behavior. The present paper reports a systematic study carried out on the variations in microstructures and magnetic behavior of American Welding Society (AWS) Ni Cr-C deposited layers on 316 LN austenitic stainless steels, using atomic force microscopy (AFM) and magnetic force microscopy (MFM). The phase variations of the oscillations of a Co-Cr alloy coated magnetic field sensitive cantilever is used to quantitatively study the magnetic strength of the evolved microstructure in the diluted region as a function of the distance from the deposit/substrate interface, with the spatial resolution of about 100 nm. The acquired AFM/MFM images and the magnetic property profiles have been correlated with the variations in the chemical compositions in the diluted layers obtained by the energy dispersive spectroscopy (EDS). The study indicates that both the volume fraction of the ferromagnetic phase and its ferromagnetic strength decrease with increasing distance from the deposit/substrate interface. A distinct difference is observed in the ferromagnetic strength in the first few layers and the ferromagnetism is observed only near to the precipitates in the fifth layer. The study provides a better insight of the evolution of ferromagnetism in the diluted layers of Ni-Cr alloy deposits on stainless steel.

  14. Abrasive Wear Resistance of the Iron- and WC-based Hardfaced Coatings Evaluated with Scratch Test Method

    Directory of Open Access Journals (Sweden)

    A. Vencl

    2013-06-01

    Full Text Available Abrasive wear is one of the most common types of wear, which makesabrasive wear resistance very important in many industries. Thehard facing is considered as useful and economical way to improve theperformance of components submitted to severe abrasive wear conditions, with wide range of applicable filler materials. The abrasive wear resistance of the three different hardfaced coatings (two iron‐based and one WC‐based, which were intended to be used for reparation of the impact plates of the ventilation mill, was investigated and compared. Abrasive wear tests were carried‐out by using the scratch tester under the dry conditions. Three normal loads of 10, 50 and 100 N and the constant sliding speed of 4 mm/s were used. Scratch test was chosen as a relatively easy and quick test method. Wear mechanism analysis showed significant influence of the hardfaced coatings structure, which, along with hardness, has determined coatings abrasive wear resistance.

  15. Studies on neutron irradiation effects of iron alloys and nickel-base heat resistant alloys

    International Nuclear Information System (INIS)

    Watanabe, Katsutoshi

    1987-09-01

    The present paper describes the results of neutron irradiation effects on iron alloys and nickel-base heat resistant alloys. As for the iron alloys, irradiation hardening and embrittlement were investigated using internal friction measurement, electron microscopy and tensile testings. The role of alloying elements was also investigated to understand the irradiation behavior of iron alloys. The essential factors affecting irradiation hardening and embrittlement were thus clarified. On the other hand, postirradiation tensile and creep properties were measured of Hastelloy X alloy. Irradiation behavior at elevated temperatures is discussed. (author)

  16. Effect of Ni Addition on the Wear and Corrosion Resistance of Fe-20Cr-1.7C-1Si Hardfacing Alloy

    International Nuclear Information System (INIS)

    Lee, Sung Hoon; Kim, Ki Nam; Kim, Seon Jin

    2011-01-01

    In order to improve the corrosion resistance of Fe-20Cr-1.7C-1Si hardfacing alloy without a loss of wear resistance, the effect of Ni addition was investigated. As expected, the corrosion resistance of the alloy increased with increasing Ni concentration. The wear resistance of the alloy did not decrease, even though the hardness decreased, up to Ni concentration of 5 wt.%. This was attributed to the fact that the decrease in hardness was counterbalanced by the strain-induced martensitic transformation. The wear resistance of the alloy, however, decreased abruptly with increases of the Ni concentration over 5 wt.%.

  17. Machinability of Stellite 6 hardfacing

    Directory of Open Access Journals (Sweden)

    Dudzinski D.

    2010-06-01

    Full Text Available This paper reports some experimental findings concerning the machinability at high cutting speed of nickel-base weld-deposited hardfacings for the manufacture of hot tooling. The forging work involves extreme impacts, forces, stresses and temperatures. Thus, mould dies must be extremely resistant. The aim of the project is to create a rapid prototyping process answering to forging conditions integrating a Stellite 6 hardfacing deposed PTA process. This study talks about the dry machining of the hardfacing, using a two tips machining tool and a high speed milling machine equipped by a power consumption recorder Wattpilote. The aim is to show the machinability of the hardfacing, measuring the power and the tip wear by optical microscope and white light interferometer, using different strategies and cutting conditions.

  18. Study of magnetism in Ni–Cr hardface alloy deposit on 316LN stainless steel using magnetic force microscopy

    Energy Technology Data Exchange (ETDEWEB)

    Kishore, G.V.K.; Kumar, Anish, E-mail: anish@igcar.gov.in; Chakraborty, Gopa; Albert, S.K; Rao, B. Purna Chandra; Bhaduri, A.K.; Jayakumar, T.

    2015-07-01

    Nickel base Ni–Cr alloy variants are extensively used for hardfacing of austenitic stainless steel components in sodium cooled fast reactors (SFRs) to avoid self-welding and galling. Considerable difference in the compositions and melting points of the substrate and the Ni–Cr alloy results in significant dilution of the hardface deposit from the substrate. Even though, both the deposit and the substrate are non-magnetic, the diluted region exhibits ferromagnetic behavior. The present paper reports a systematic study carried out on the variations in microstructures and magnetic behavior of American Welding Society (AWS) Ni Cr–C deposited layers on 316 LN austenitic stainless steels, using atomic force microscopy (AFM) and magnetic force microscopy (MFM). The phase variations of the oscillations of a Co–Cr alloy coated magnetic field sensitive cantilever is used to quantitatively study the magnetic strength of the evolved microstructure in the diluted region as a function of the distance from the deposit/substrate interface, with the spatial resolution of about 100 nm. The acquired AFM/MFM images and the magnetic property profiles have been correlated with the variations in the chemical compositions in the diluted layers obtained by the energy dispersive spectroscopy (EDS). The study indicates that both the volume fraction of the ferromagnetic phase and its ferromagnetic strength decrease with increasing distance from the deposit/substrate interface. A distinct difference is observed in the ferromagnetic strength in the first few layers and the ferromagnetism is observed only near to the precipitates in the fifth layer. The study provides a better insight of the evolution of ferromagnetism in the diluted layers of Ni–Cr alloy deposits on stainless steel. - Highlights: • Study of evolution of ferromagnetism in Comonoy-6 deposit on austenitic steel. • Magnetic force microscopy (MFM) exhibited ferromagnetic matrix in first two layers. • The maximum MFM

  19. Structure and Construction Assessment of the Surface Layer of Hardfaced Coating after Friction

    Directory of Open Access Journals (Sweden)

    Krzysztof Dziedzic

    2017-09-01

    Full Text Available The paper presents an analysis of the surface layer of Fe-Mn-C-B-Si-Ni-Cr alloy coating after friction with C45 steel. The coatings were obtained by arc welding (GMA. Flux-cored wires were used as a welding material. The flux-cored wires had a diameter of 2,4 mm. The tribological assessment was performed with the Amsler tribotester under dry friction conditions at unit pressures 10 MPa. The use of XPS spectroscopy allowed deep profile analysis of the surface layer. Based on the obtained results developed model of the surface layer for friction couple, hardfaced coating obtained from Fe-Mn-C-B-Si-Ni-Cr alloy – C45 steel. It was observed that the operational surface layer (OSL of hardfaced coatings contained oxides (B2O3, SiO2, NiO, Cr2O3, FeO, Fe3O4, Fe2O3, carbides (Fe3C, Cr7C3 and borides (FeB, Fe2B.

  20. Analysis of iron-base alloys by low-wattage glow discharge emission spectrometry

    International Nuclear Information System (INIS)

    Wagatsuma, K.; Hirokawa, K.

    1984-01-01

    Several iron-base alloys were investigated by low-wattage glow discharge emission spectrometry. The emission intensity principally depended on the sputtering parameters of constituent elements in the alloy. However, in the case of chromium, stable and firm oxides formed on the surface influencing the yield of ejected atoms. This paper discusses the relation between the sputtering parameters in Fe-Ni, Fe-Cr, and Fe-Co alloys and their relative emission intensities. Additionally, quantitative analysis was performed for some ternary iron-base alloys and commercial stainless steels with the calibration factors of binary alloy systems

  1. Elastic characteristics and microplastic deformation of amorphous alloys on iron base

    International Nuclear Information System (INIS)

    Pol'dyaeva, G.P.; Zakharov, E.K.; Ovcharov, V.P.; Tret'yakov, B.N.

    1983-01-01

    Investigation results of elasticity and microplasticity properties (modulus of normal elasticity E, elasticity limit σsub(0.01) and yield limit σsub(0.2)) of three amorphous alloys on iron base Fe 80 B 20 , Fe 70 Cr 10 B 20 and Fe 70 Cr 5 Ni 5 B 20 are given. Amorphous band of the alloys is obtained using the method of melt hardening. It is shown that amorphous alloys on iron base possess high elasticity and yield limits and hardness and are very perspective for the use as spring materials

  2. Determination of trace impurities in iron-based alloy using neutron activation analysis

    International Nuclear Information System (INIS)

    Zaidi, J.H.; Waheed, S.; Ahmad, S.

    2000-01-01

    A radiochemical neutron activation analysis procedure has been developed and applied to investigate 40 major, minor, and trace impurities in iron-based alloy. A comparison of RNAA and INAA indicated a significant improvement in the detection limits. The extensive use of these alloys in the heavy mechanical industry, manufacturing of aircraft engines, nuclear applications, medical devices and chemical equipment requires their precise characterization. The concentration of iron in the iron-based alloy was found to be 86.7%, whereas Ca, Cr, K, Mg, Mn, V and W were the other constituents of the alloy, which constituted to around 12.89%. The rest of the elements were present in minor or trace levels. Most of the rare earth elements were also present in trace amounts. (orig.)

  3. Elastic characteristics and microplastic deformation of amorphous alloys on iron base

    Energy Technology Data Exchange (ETDEWEB)

    Pol' dyaeva, G.P.; Zakharov, E.K.; Ovcharov, V.P.; Tret' yakov, B.N. (Tsentral' nyj Nauchno-Issledovatel' skij Inst. Chernoj Metallurgii, Moscow (USSR))

    1983-01-01

    Investigation results of elasticity and microplasticity properties (modulus of normal elasticity E, elasticity limit sigmasub(0.01) and yield limit sigmasub(0.2)) of three amorphous alloys on iron base Fe/sub 80/B/sub 20/, Fe/sub 70/Cr/sub 10/B/sub 20/ and Fe/sub 70/Cr/sub 5/Ni/sub 5/B/sub 20/ are given. Amorphous band of the alloys is obtained using the method of melt hardening. It is shown that amorphous alloys on iron base possess high elasticity and yield limits and hardness and are very perspective for the use as spring materials.

  4. Identification of internal defects of hardfacing coatings in regeneration of machine parts

    Directory of Open Access Journals (Sweden)

    Józwik Jerzy

    2017-01-01

    Full Text Available The quality control of hardfacing is one of the areas where non-destructive testing is applied. To detect defects and inconsistencies in the industrial practice one uses the same methods as in the testing of welded joints. Computed Tomography is a type of X-ray spectroscopy. It is used as a diagnostic method that allows to obtain layered images of examined hardfacing. The paper presents the use of Computed Tomography for the evaluation of defects of hardfacing parts and errors. Padding welds were produced using GMA consumable electrode welding with CO2 active gas. The padding material used were cored wires FILTUB DUR 16, and ones produced from a Fe-Mn-C-Si-Cr-Mo-Ti-W alloy. The layers were padded on to different surfaces: C45, 165CrV12, 42CrMo4, S235JR steel. Typical defects occurring in the pads and the influence of the type of wire on the concentration of defects were characterized. The resulting pads were characterized by occurring inconsistencies taking the form of pores, intrusions and fractures.

  5. Identification of internal defects of hardfacing coatings in regeneration of machine parts

    Science.gov (United States)

    Józwik, Jerzy; Dziedzic, Krzysztof; Pashechko, Mykhalo; Łukasiewicz, Andrzej

    2017-10-01

    The quality control of hardfacing is one of the areas where non-destructive testing is applied. To detect defects and inconsistencies in the industrial practice one uses the same methods as in the testing of welded joints. Computed Tomography is a type of X-ray spectroscopy. It is used as a diagnostic method that allows to obtain layered images of examined hardfacing. The paper presents the use of Computed Tomography for the evaluation of defects of hardfacing parts and errors. Padding welds were produced using GMA consumable electrode welding with CO2 active gas. The padding material used were cored wires FILTUB DUR 16, and ones produced from a Fe-Mn-C-Si-Cr-Mo-Ti-W alloy. The layers were padded on to different surfaces: C45, 165CrV12, 42CrMo4, S235JR steel. Typical defects occurring in the pads and the influence of the type of wire on the concentration of defects were characterized. The resulting pads were characterized by occurring inconsistencies taking the form of pores, intrusions and fractures.

  6. Salt Fog Testing Iron-Based Amorphous Alloys

    International Nuclear Information System (INIS)

    Rebak, Raul B.; Aprigliano, Louis F.; Day, S. Daniel; Farmer, Joseph C.

    2007-01-01

    Iron-based amorphous alloys are hard and highly corrosion resistant, which make them desirable for salt water and other applications. These alloys can be produced as powder and can be deposited as coatings on any surface that needs to be protected from the environment. It was of interest to examine the behavior of these amorphous alloys in the standard salt-fog testing ASTM B 117. Three different amorphous coating compositions were deposited on 316L SS coupons and exposed for many cycles of the salt fog test. Other common engineering alloys such as 1018 carbon steel, 316L SS and Hastelloy C-22 were also tested together with the amorphous coatings. Results show that amorphous coatings are resistant to rusting in salt fog. Partial devitrification may be responsible for isolated rust spots in one of the coatings. (authors)

  7. Modification of fuel performance code to evaluate iron-based alloy behavior under LOCA scenario

    Energy Technology Data Exchange (ETDEWEB)

    Giovedi, Claudia; Martins, Marcelo Ramos, E-mail: claudia.giovedi@labrisco.usp.br, E-mail: mrmartin@usp.br [Laboratorio de Analise, Avaliacao e Gerenciamento de Risco (LabRisco/POLI/USP), São Paulo, SP (Brazil); Abe, Alfredo; Muniz, Rafael O.R.; Gomes, Daniel de Souza; Silva, Antonio Teixeira e, E-mail: ayabe@ipen.br, E-mail: dsgomes@ipen.br, E-mail: teixiera@ipen.br [Instituto de Pesquisas Energéticas e Nucleares (IPEN/CNEN-SP), São Paulo, SP (Brazil)

    2017-07-01

    Accident tolerant fuels (ATF) has been studied since the Fukushima Daiichi accident in the research efforts to develop new materials which under accident scenarios could maintain the fuel rod integrity for a longer period compared to the cladding and fuel system usually utilized in Pressurized Water Reactors (PWR). The efforts have been focused on new materials applied as cladding, then iron-base alloys appear as a possible candidate. The aim of this paper is to implement modifications in a fuel performance code to evaluate the behavior of iron based alloys under Loss-of-Coolant Accident (LOCA) scenario. For this, initially the properties related to the thermal and mechanical behavior of iron-based alloys were obtained from the literature, appropriately adapted and introduced in the fuel performance code subroutines. The adopted approach was step by step modifications, where different versions of the code were created. The assessment of the implemented modification was carried out simulating an experiment available in the open literature (IFA-650.5) related to zirconium-based alloy fuel rods submitted to LOCA conditions. The obtained results for the iron-based alloy were compared to those obtained using the regular version of the fuel performance code for zircaloy-4. The obtained results have shown that the most important properties to be changed are those from the subroutines related to the mechanical properties of the cladding. The results obtained have shown that the burst is observed at a longer time for fuel rods with iron-based alloy, indicating the potentiality of this material to be used as cladding with ATF purposes. (author)

  8. Modification of fuel performance code to evaluate iron-based alloy behavior under LOCA scenario

    International Nuclear Information System (INIS)

    Giovedi, Claudia; Martins, Marcelo Ramos; Abe, Alfredo; Muniz, Rafael O.R.; Gomes, Daniel de Souza; Silva, Antonio Teixeira e

    2017-01-01

    Accident tolerant fuels (ATF) has been studied since the Fukushima Daiichi accident in the research efforts to develop new materials which under accident scenarios could maintain the fuel rod integrity for a longer period compared to the cladding and fuel system usually utilized in Pressurized Water Reactors (PWR). The efforts have been focused on new materials applied as cladding, then iron-base alloys appear as a possible candidate. The aim of this paper is to implement modifications in a fuel performance code to evaluate the behavior of iron based alloys under Loss-of-Coolant Accident (LOCA) scenario. For this, initially the properties related to the thermal and mechanical behavior of iron-based alloys were obtained from the literature, appropriately adapted and introduced in the fuel performance code subroutines. The adopted approach was step by step modifications, where different versions of the code were created. The assessment of the implemented modification was carried out simulating an experiment available in the open literature (IFA-650.5) related to zirconium-based alloy fuel rods submitted to LOCA conditions. The obtained results for the iron-based alloy were compared to those obtained using the regular version of the fuel performance code for zircaloy-4. The obtained results have shown that the most important properties to be changed are those from the subroutines related to the mechanical properties of the cladding. The results obtained have shown that the burst is observed at a longer time for fuel rods with iron-based alloy, indicating the potentiality of this material to be used as cladding with ATF purposes. (author)

  9. Development of the white cast iron with niobium alloy, heat treating, to wear of the abrasive resistance; Desenvolvimento de uma liga de ferro fundido branco alto cromo com niobio, tratada termicamente, para resistencia ao desgaste abrasivo

    Energy Technology Data Exchange (ETDEWEB)

    Farah, Alessandro Fraga

    1997-07-01

    This work presents the heat treatment and abrasion tests results of a white cast iron with niobium alloy. The hardening heat treatment were made 950, 1000, 1050 e 110 deg C temperatures cooled by forced air. The tempering treatment were made at 450, 500 e 550 deg C temperatures. The heat treating alloy were compared, in the abrasive tests, with commercial alloys used as hardfacing by welding process in wear pieces. The abrasion tests was realized in pin on disk test. Additional tests were carried out for microstructural characterization to identify the different phases presents in the alloys. In a general way, the alloy studies showed the best wear rate for the heat treatments that results in higher hardness. It performance was superior than that of the commercial alloys. (author)

  10. PTA hardfacing of Nb/Al coatings Revestimentos Nb/Al depositados por PTA

    Directory of Open Access Journals (Sweden)

    Karin Graf

    2012-06-01

    Full Text Available Hardfacing is widely applied to components yet the majority of the welding techniques available restrain the variety of hard alloys that can be deposited. Plasma Transferred Arc hardfacing offsets this drawback by using powdered feedstock offering the ability to tailor the chemical composition of the coating and as a consequence its properties. The high strength and chemical inertia of aluminide alloys makes them very suitable to protect components. However, the strong interaction with the substrate during hardfacing requires analysis of each alloy system to optimize its properties and weldability. This work analyzed coatings processed with a cast and ground Nb40wt%Al alloy and the effect of Fe and C on the coatings features. It confirmed that sound Nb aluminide coatings can be processed by plasma Transferred arc hardfacing and will have a strong interaction with the substrate, which determines the final microstructure and properties of coatings. Final remarks point out that during Nb-Al coating tailoring the interaction with the substrate has to be considered at the early stages of design process.Revestimentos soldados são amplamente usados para proteger componentes mecânicos entretanto a maioria das técnicas de soldagem disponíveis restringe a variedade de ligas de alta resistência que podem ser depositadas. O processo de plasma por arco transferido permite ultrapassar esta limitação ao utilizar material de adição na forma de pó, oferecendo a possibilidade de se customizar a composição dos revestimentos e em consequências as suas propriedades. A elevada resistência mecânica e inercia química das ligas de aluminetos tornam estas ligas atrativas para a proteção de componentes diversos. Entretanto a grande interação com o substrato que ocorre quando do processamento exige que para a otimização das propriedades e soldabilidade seja realizada uma a análise de cada sistema liga e substrato. Neste trabalho foram processados e

  11. Corrosion of iron-base alloys by lithium

    International Nuclear Information System (INIS)

    Selle, J.E.

    1976-01-01

    A review of corrosion mechanisms operating in lithium-iron-base alloy systems is presented along with data obtained with thermal-convection loops of niobium-stabilized 2 1 / 4 percent Cr-1 percent Mo steel and types 304L and 321 stainless steels. A corrosion rate of 2.3 μm/year (0.09 mil/year) was obtained on the 2 1 / 4 percent Cr-1 percent Mo steel at 600 0 C. Considerably more mass transport of alloying constituents and a maximum corrosion rate of about 14 μm/year (0.55 mil/year) was obtained with the austenitic stainless steels. Results of metallography, x-ray fluorescence analysis, scanning electron microscopy, and weight-change data are presented and discussed

  12. FEATURES OF SPHEROIDIZING MODIFICATION OF HIGH-STRENGTH CAST IRON WITH MASTER ALLOYS BASED ON COPPER

    Directory of Open Access Journals (Sweden)

    A. S. Kalinichenko

    2016-01-01

    Full Text Available The increase of efficiency of modification process for ductile iron is topically, thereby increasing its mechanical and operational properties. For these purposes, in practice, various magnesium containing alloys are used, including «heavy» ones on the basis of Copper and Nickel. The analysis has shown that the application of bulk inoculating alloys based on copper basis were not effectively due to long dissolution period. From this point of view, the interest is high-speed casting, allowing the production of inoculating alloys in the form of strips – chips that are characterized by a low dissolution time and low piroeffekt. The aim of this work is to study the features of structure formation in nodular cast iron using different spheroidizing alloys based on copper. Studies have shown that the transition from the use of briquetted form alloys based on copper and magnesium to the «chips-inoculating alloys» allowed increasing the efficiency of the spheroidizing process. Further improvement in the quality of ductile iron can be achieved by the use in «chip-inoculating alloys» additives of nanosized yttrium oxide powder. 

  13. Vanadium Influence on Iron Based Intermetallic Phases in AlSi6Cu4 Alloy

    Directory of Open Access Journals (Sweden)

    Bolibruchová D.

    2014-10-01

    Full Text Available Negative effect of iron in Al-Si alloys mostly refers with iron based intermetallic phases, especially Al5FeSi phases. These phases are present in platelet-like forms, which sharp edges are considered as main cracks initiators and also as contributors of porosity formation. In recent times, addition of some elements, for example Mn, Co, Cr, Ni, V, is used to reduce influence of iron. Influence of vanadium in aluminium AlSi6Cu4 alloy with intentionally increased iron content is presented in this article. Vanadium amount has been graduated and chemical composition of alloy has been analysed by spectral analysis. Vanadium influence on microstructural changes was evaluated by microstructural analysis and some of intermetallic particles were reviewed by EDX analysis.

  14. Reparatory and Manufacturing Hard-Facing of Working Parts Made of Stainless Steels in Confectionary Industry

    Directory of Open Access Journals (Sweden)

    S. Rakic

    2012-09-01

    Full Text Available In this paper, for the sake of improving the reparatory hard-facing technology is especially analyzed reparatory hard-facing of tools for manufacturing compressed products in confectionary industry. Those products are being made of a mixture consisting of several powdery components, which is compressed under high pressure. In that way the connection between particles is realized, thus achieving certain hardness and strength of the confectionary product. The considered tool is made of high-alloyed stainless steel. The tool contains 30 identical working places. Besides the production process wear, on those tools, from time to time, appear mechanical damage on some of the products' shape punches, as cracks at the edges, where the products' final shapes are formed. Those damages are small, size wise, but they cause strong effect on the products' final shape. The aggravating circumstance is that the shape punch is extremely loaded in pressure, thus after the reparatory hard-facing, the additional heat treatment is necessary. Mechanical properties in the heat affected zone (HAZ are being leveled by annealing and what also partially reduces the residual internal stresses.

  15. Low temperature irradiation effects on iron-boron based amorphous metallic alloys

    International Nuclear Information System (INIS)

    Audouard, Alain.

    1983-01-01

    Three iron-boron amorphous alloys and the crystalline Fe 3 B alloy have been irradiated at liquid hydrogen temperature. 2,4 MeV electron irradiation induces the creation of point defects in the amorphous alloys as well as in the crystalline Fe 3 B alloy. These point defects can be assimilated to iron ''Frenkel pairs''. They have been characterized by determining their intrinsic electrical resistivity and their formation volume. The displacement threshold energy of iron atoms has also been determined. 10 B fission fragments induce, in these amorphous alloys, displacement cascades which lead to stable vacancy rich zones. This irradiation also leads to a structural disorder in relation with the presence of defects. 235 U fission fragments irradiation modifies drastically the structure of the amorphous alloys. The results have been interpreted on the basis of the coexistence of two opposite processes which induce local disorder and crystallisation respectively [fr

  16. Interstitial-phase precipitation in iron-base alloys: a comparative study

    International Nuclear Information System (INIS)

    Pelton, A.R.

    1982-06-01

    Recent developments have elucidated the atomistic mechanisms of precipitation of interstitial elements in simple alloy systems. However, in the more technologically important iron base alloys, interstitial phase precipitation is generally not well understood. The present experimental study was therefore designed to test the applicability of these concepts to more complex ferrous alloys. Hence, a comparative study was made of interstitial phase precipitation in ferritic Fe-Si-C and in austenitic phosphorus-containing Fe-Cr-Ni steels. These systems were subjected to a variety of quench-age thermal treatments, and the microstructural development was subsequently characterized by transmission electron microscopy

  17. Transmission electron microscopy characterization of laser-clad iron-based alloy on Al-Si alloy

    International Nuclear Information System (INIS)

    Mei, Z.; Wang, W.Y.; Wang, A.H.

    2006-01-01

    Microstructure characterization is important for controlling the quality of laser cladding. In the present work, a detailed microstructure characterization by transmission electron microscopy was carried out on the iron-based alloy laser-clad on Al-Si alloy and an unambiguous identification of phases in the coating was accomplished. It was found that there is austenite, Cr 7 C 3 and Cr 23 C 6 in the clad region; α-Al, NiAl 3 , Fe 2 Al 5 and FeAl 2 in the interface region; and α-Al and silicon in the heat-affected region. A brief discussion was given for their existence based on both kinetic and thermodynamic principles

  18. Iron-titanium-mischmetal alloys for hydrogen storage

    Science.gov (United States)

    Sandrock, Gary Dale

    1978-01-01

    A method for the preparation of an iron-titanium-mischmetal alloy which is used for the storage of hydrogen. The alloy is prepared by air-melting an iron charge in a clay-graphite crucible, adding titanium and deoxidizing with mischmetal. The resultant alloy contains less than about 0.1% oxygen and exhibits a capability for hydrogen sorption in less than half the time required by vacuum-melted, iron-titanium alloys.

  19. Abrasion of Polymeric Composites on Basis of Machining Splinters from Hardfacing Alloys – Usable in Agrocomplex

    Directory of Open Access Journals (Sweden)

    Petr Valášek

    2014-01-01

    Full Text Available A paper focuses on a description of two-body and three-body abrasion wear of polymeric particle composites with fillers on a basis of machining splinters from hardfacing alloys. The abrasive wear is typical for functional surfaces of agricultural machines processing the soil. One of possibilities of the functional surface renovation is an application of resistant layers in a form of composite systems. Just the inclusion of hard inorganic particles into a polymeric matrix significantly increases its wear resistance. So long as the primary filler is replaced by the waste – by particles from the material machining – the matrix in which the filler is dispersed is a bearer of a material recyclation. This way of the recyclation is inexpensive, economic and sensitive to environment. The paper focuses on the experimental description of the two-body and three-body abrasion and the composites hardness, it describes a production of a prototype for field tests with the functional surface on the basis of the investigated composite system at the same time.

  20. Iron-based alloy and nitridation treatment for PEM fuel cell bipolar plates

    Science.gov (United States)

    Brady, Michael P [Oak Ridge, TN; Yang, Bing [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN

    2010-11-09

    A corrosion resistant electrically conductive component that can be used as a bipolar plate in a PEM fuel cell application is composed of an alloy substrate which has 10-30 wt. % Cr, 0.5 to 7 wt. % V, and base metal being Fe, and a continuous surface layer of chromium nitride and vanadium nitride essentially free of base metal. A oxide layer of chromium vanadium oxide can be disposed between the alloy substrate and the continuous surface nitride layer. A method to prepare the corrosion resistant electrically conductive component involves a two-step nitridization sequence by exposing the alloy to a oxygen containing gas at an elevated temperature, and subsequently exposing the alloy to an oxygen free nitrogen containing gas at an elevated temperature to yield a component where a continuous chromium nitride layer free of iron has formed at the surface.

  1. Moessbauer effect studies of magnetic interactions in iron and dilute iron alloys

    International Nuclear Information System (INIS)

    Woude, F. van der; Schurer, P.J.; Sawatzky, G.A.

    1975-01-01

    A temperature-dependent Moessbauer study was conducted in FeX alloys, where X = Al, Si, Ti, V, Cr, Mn, Co, and Ni, aimed at solving the problem of 'what is localized and what is itinerant in iron ferromagnetism'. The experimental results are interpreted using a phenomenological model based on a modified Zener-Vonsovskij theory. Absorption spectra of FeX alloys were measured as a function of temperature. It was found that the 3d magnetic moments in iron were mainly localized while exchange coupling was provided by partly itinerant 3d electrons. (L.D.)

  2. Alloying behavior of iron, gold and silver in AlCoCrCuNi-based equimolar high-entropy alloys

    International Nuclear Information System (INIS)

    Hsu, U.S.; Hung, U.D.; Yeh, J.W.; Chen, S.K.; Huang, Y.S.; Yang, C.C.

    2007-01-01

    High-entropy alloys are newly developed alloys that are composed, by definition, of at least five principal elements with concentrations in the range of 5-35 at.%. Therefore, the alloying behavior of any given principal element is significantly affected by all the other principal elements present. In order to elucidate this further, the influence of iron, silver and gold addition on the microstructure and hardness of AlCoCrCuNi-based equimolar alloys has been examined. The as-cast AlCoCrCuNi base alloy is found to have a dendritic structure, of which only solid solution FCC and BCC phases can be observed. The BCC dendrite has a chemical composition close to that of the nominal alloy, with a deficiency in copper however, which is found to segregate and form a FCC Cu-rich interdendrite. The microstructure of the iron containing alloys is similar to that of the base alloy. It is found that both of these aforementioned alloys have hardnesses of about 420 HV, which is equated to their similar microstructures. The as-cast ingot forms two layers of distinct composition with the addition of silver. These layers, which are gold and silver in color, are determined to have a hypoeutectic Ag-Cu composition and a multielement mixture of the other principal elements, respectively. This indicates the chemical incompatibility of silver with the other principal elements. The hardnesses of the gold (104 HV) and silver layers (451 HV) are the lowest and highest of the alloy systems studied. This is attributed to the hypoeutectic Ag-Cu composition of the former and the reduced copper content of the latter. Only multielement mixtures, i.e. without copper segregation, form in the gold containing alloy. Thus, it may be said that gold acts as a 'mixing agent' between copper and the other elements. Although several of the atom pairs in the gold containing alloy have positive enthalpies, thermodynamic considerations show that the high entropy contribution is sufficient to counterbalance

  3. Effect of iron and silicon in aluminium and its alloys

    International Nuclear Information System (INIS)

    Kovacs, I.

    1990-01-01

    The iron and silicon are the main impurities in aluminium, they are always present in alloys made from commercially pure base material. The solid solubility of iron in aluminium is very low, therefore its largest amount forms intermetallic compounds the kind of which depends strongly on the other impurities of alloying elements. Although the solid solubility of silicon is much larger than that of the iron, it is the constituent of both the primary and the secondary particles, the structure of which depends in general on the iron-silicon concentration ratio. These Fe and Si containing particles can cause various and basic changes in the macroscopic properties of the alloy. Since commercially pure aluminium has extensive consumer and industrial use, it is very important to know, not only from scientific but also from practical point of view, the effect of iron and silicon on the physical and mechanical properties of aluminium and its alloys. The aim of the ''International Workshop on the Effect of Iron and Silicon in Aluminium and its Alloys'' was to clarify the present knowledge on this subject. The thirty papers presented at the Workshop and collected in this Proceedings cover many important fields of the subject. I hope that they will contribute to both the deeper understanding of the related phenomena and the improvement of technologies for producing better aluminium alloys

  4. Materials and methods for hard-facing of power engineering valves

    International Nuclear Information System (INIS)

    Frumin, I.I.; Gladkii, P.V.; Eremeev, V.B.; Perepliotchikov, E.F.

    1980-01-01

    In the Soviet Union a large experience in hard-facing for the water and steam valves has been accumulated. A workability of valves largely depends upon materials used and a technology of their deposition. Mechanized methods have been recently successfully developed, new hard-facing materials created are considered

  5. Roentgenoelectronic investigation into oxidation of iron-chromium and iron-chromium-nickel alloys

    International Nuclear Information System (INIS)

    Akimov, A.G.; Rozenfel'd, I.L.; Kazanskij, L.P.; Machavariani, G.V.

    1978-01-01

    Kinetics of iron-chromium and iron-chromium-nickel alloy oxidation (of the Kh13 and Kh18N10T steels) in oxygen was investigated using X-ray electron spectroscopy. It was found that according to X-ray electron spectra chromium oxidation kinetics in the iron-chromium alloy differs significantly from oxidation kinetics of chromium pattern. Layer by layer X-ray electron analysis showed that chromium is subjected to a deeper oxidation as compared to iron, and accordingly, Cr 2 O 3 layer with pure iron impregnations is placed between the layer of mixed oxide (Fe 3 O 4 +Cr 2 O 3 ) and metal. A model of the iron-chromium alloy surface is suggested. The mixed oxide composition on the steel surface is presented as spinel Fesub(2+x)Crsub(1-x)Osub(y)

  6. Influence of Iron in AlSi10MgMn Alloy

    Directory of Open Access Journals (Sweden)

    Žihalová M.

    2014-12-01

    Full Text Available Presence of iron in Al-Si cast alloys is common problem mainly in secondary (recycled aluminium alloys. Better understanding of iron influence in this kind of alloys can lead to reduction of final castings cost. Presented article deals with examination of detrimental iron effect in AlSi10MgMn cast alloy. Microstructural analysis and ultimate tensile strength testing were used to consider influence of iron to microstructure and mechanical properties of selected alloy.

  7. Low temperature irradiation effects on iron boron based amorphous metallic alloys

    International Nuclear Information System (INIS)

    Audouard, A.

    1982-09-01

    Three Fe-B amorphous alloys (Fe 80 B 20 , Fe 27 Mo 2 B 20 and Fe 75 B 25 ) and the crystallized Fe 3 B alloy have been irradiated at the temperature of liquid hydrogen. Electron irradiation and irradiation by 10 B fission fragments induce point defects in amorphous alloys. These defects are characterized by an intrinsic resistivity and a formation volume. The threshold energy for the displacement of iron atoms has also been calculated. Irradiation by 235 U fission fragments induces some important structural modifications in the amorphous alloys [fr

  8. Effect of diluted alloying elements on mechanical properties of iron

    International Nuclear Information System (INIS)

    Hassan, A.A.S.

    1996-01-01

    Iron and its alloys have extensive applications. The effect of solute additions on mechanical properties of iron was investigated to check the efficiency of solute atoms on strength and surface e life. Additions in the range of 0.1 wt.% and 0.3 wt.% of alloying elements of Cu,Ni and Si were used. Samples of grains size ranged from 6-40 m which have been prepared by annealing followed by furnace cooling. The recrystallization temperature increases with alloying addition (475 degree C for Fe-0.3 wt. % C alloy compared to 375 degree C for pure iron). Si and Cu additions inhibit grain growth of iron whereas Ni addition enhances it.Addition of Si or Ni to iron induced softening below room temperature whereas addition of Cu caused hardening. The work hardening parameters decreased due to alloying additions. The strength coefficient K was 290 M N/m2 for Fe-03 wt % Ni compared to 340 M N/m2 for pure iron. The work hardening exponent n is 0.12 for fe-0.3 wt. Cu alloy compared to 0.17 for pure iron. All the investigated alloys fulfilled the Hall-Petch relation at liquid Nitrogen and at room temperature. Alloying addition which caused softening addition which caused hardening increased the Half-Petch parameters. Ni addition favors ductility of iron whereas Cu addition reduces it. Alloying additions generally lead to brittle fracture and decrease the crack resistance of iron. 9 tabs., 55 figs., 103 refs

  9. Microcapillary Features in Silicon Alloyed High-Strength Cast Iron

    Directory of Open Access Journals (Sweden)

    R.K. Hasanli

    2017-04-01

    Full Text Available Present study explores features of silicon micro capillary in alloyed high-strength cast iron with nodular graphite (ductile iron produced in metal molds. It identified the nature and mechanism of micro liquation of silicon in a ductile iron alloyed with Nickel and copper, and demonstrated significant change of structural-quality characteristics. It was concluded that the matrix of alloyed ductile iron has a heterogeneous structure with cross reinforcement and high-silicon excrement areas.

  10. Study of the pyrophoric characteristics of uranium-iron alloys

    International Nuclear Information System (INIS)

    Duplessis, X.

    2000-01-01

    The objective of the study is to understand the pyrophoric characteristics of uranium-iron alloys. In order to carry out this research we have elected to use uranium-iron alloy powder with granules of 200 μm and 1000 μm diameter with 4%, 10.8% and 14% iron content. The experiments were performed on small samples of few milligrams and on larger quantities of few hundred grams. The main conclusions obtained are the followings: -The reaction start at 453 K (180 deg. C) and the ignition at 543 K (270 deg. C) - The influence of the specific area seems more important than the iron concentration in the alloys - When the alloy ignites, the fire spreads quickly and the alloy rapidly consumes. (author)

  11. A new high-strength iron base austenitic alloy with good toughness and corrosion resistance (GE-EPRI alloy-TTL)

    International Nuclear Information System (INIS)

    Ganesh, S.

    1989-01-01

    A new high strength, iron based, austenitic alloy has been successfully developed by GE-EPRI to satisfy the strength and corrosion resistance requirements of large retaining rings for high capacity generators (>840Mw). This new alloy is a modified version of the EPRI alloy-T developed by the University of California, Berkeley, in an earlier EPRI program. It is age hardenable and has the nominal composition (weight %): 34.5 Ni, 5Cr, 3Ti, 1Nb, 1Ta, 1Mo, .5Al, .3V, .01B. This composition was selected based on detailed metallurgical and processing studies on modified versions of alloy-T. These studies helped establish the optimum processing conditions for the new alloy and enabled the successful scale-up production of three large (50-52 inch dia) test rings from a 5,000 lb VIM-VAR billet. The rings were metallurgically sound and exhibited yield strength capabilities in the range 145 to 220 ksi depending on the extent of hot/cold work induced. The test rings met or exceeded all the property goals. The above alloy can provide a good combination of strength, toughness and corrosion resistance and, through an suitable modification of chemistry or processing conditions, could be a viable candidate for high strength LWR internal applications. 3 figs

  12. Improvement of magnetocaloric properties of Gd-Ge-Si alloys by alloying with iron

    Directory of Open Access Journals (Sweden)

    Erenc-Sędziak T.

    2013-01-01

    Full Text Available The influence of annealing of Gd5Ge2Si2Fex alloys at 1200°C and of alloying with various amount of iron on structure as well as thermal and magnetocaloric properties is investigated. It was found that annealing for 1 to 10 hours improves the entropy change, but reduces the temperature of maximum magnetocaloric effect by up to 50 K. Prolonged annealing of the Gd5Ge2Si2 alloy results in the decrease of entropy change due to the reduction of Gd5Ge2Si2 phase content. Addition of iron to the ternary alloy enhances the magnetocaloric effect, if x = 0.4 – 0.6, especially if alloying is combined with annealing at 1200°C: the peak value of the isothermal entropy change from 0 to 2 T increases from 3.5 to 11 J/kgK. Simultaneously, the temperature of maximum magnetocaloric effect drops to 250 K. The changes in magnetocaloric properties are related to the change in phase transformation from the second order for arc molten ternary alloy to first order in the case of annealed and/or alloyed with iron. The results of this study indicate that the minor addition of iron and heat treatment to Gd-Ge-Si alloys may be useful in improving the materials’ magnetocaloric properties..

  13. Effect of chromium and phosphorus on the physical properties of iron and titanium-based amorphous metallic alloy films

    Science.gov (United States)

    Distefano, S.; Rameshan, R.; Fitzgerald, D. J.

    1991-01-01

    Amorphous iron and titanium-based alloys containing various amounts of chromium, phosphorus, and boron exhibit high corrosion resistance. Some physical properties of Fe and Ti-based metallic alloy films deposited on a glass substrate by a dc-magnetron sputtering technique are reported. The films were characterized using differential scanning calorimetry, stress analysis, SEM, XRD, SIMS, electron microprobe, and potentiodynamic polarization techniques.

  14. Wear Resistant Thermal Sprayed Composite Coatings Based on Iron Self-Fluxing Alloy and Recycled Cermet Powders

    Directory of Open Access Journals (Sweden)

    Heikki SARJAS

    2012-03-01

    Full Text Available Thermal spray and WC-Co based coatings are widely used in areas subjected to abrasive wear. Commercial  cermet thermal spray powders for HVOF are relatively expensive. Therefore applying these powders in cost-sensitive areas like mining and agriculture are hindered. Nowadays, the use of cheap iron based self-fluxing alloy powders for thermal spray is limited. The aim of this research was to study properties of composite powders based on self-fluxing alloys and recycled cermets and to examine the properties of thermally sprayed (HVOF coatings from composite powders based on iron self-fluxing alloy and recycled cermet powders (Cr3C2-Ni and WC-Co. To estimate the properties of  recycled cermet powders, the sieving analysis, laser granulometry and morphology were conducted. For deposition of coatings High Velocity Oxy-Fuel spray was used. The structure and composition of powders and coatings were estimated by SEM and XRD methods. Abrasive wear performance of coatings was determined and compared with wear resistance of coatings from commercial powders. The wear resistance of thermal sprayed coatings from self-fluxing alloy and recycled cermet powders at abrasion is comparable with wear resistance of coatings from commercial expensive spray powders and may be an alternative in tribological applications in cost-sensitive areas.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1338

  15. The kinetics of phase transformations of undercooled austenite of the Mn-Ni iron based model alloy

    OpenAIRE

    E. Rożniata; R. Dziurka; J. Pacyna

    2011-01-01

    Purpose: Present work corresponds to the research on the kinetics of phase transformations of undercooled austenite of Mn-Ni iron based model alloy. The kinetics of phase transformations of undercooled austenite of investigated alloy was presented on CCT diagram (continuous cooling transformation). Also the methodology of a dilatometric samples preparation and the method of the critical points determination were described.Design/methodology/approach: The austenitising temperature was defined ...

  16. Modeling and experimental study of residual stresses in NOREM hardfacing coatings used in valve parts

    International Nuclear Information System (INIS)

    Beaurin, G.

    2012-01-01

    Hardfacing coatings are widely used on the surfaces of parts subjected to drastic loadings. Norem02 alloy, Fe-based, is used in PWR nuclear power plants on valves seating surfaces. Its microstructure consists of a dendritic austenite structure with ferrite islets and carbides. This work tends to demonstrate that for this alloy, metallurgical evolution during the welding process has very little influence on mechanical properties. Tensile behavior was characterized and completed by dilatometry tests in welding process temperature range until 1000 Celsius degrees, in order to identify an elastoplastic model with non linear kinematic hardening rule. Temperature, displacements, distortions and residual stresses were measured during the PTAW (Plasma Transferred Arc Welding) process and used to identify an equivalent thermal loading by solving an inverse problem. Finally, the numerical simulation of the whole process using the EDF FEM software Code-Aster is presented. Predicted temperatures are consistent with experimental ones. In the same way, predicted displacements, residual distortions and residual stresses at the end of the cooling phase are close to experimental measures, validating the modeling strategy presented in this work. (author)

  17. Spatial Bimetallic Castings Manufactured from Iron Alloys

    Directory of Open Access Journals (Sweden)

    M. Cholewa

    2007-07-01

    Full Text Available In this paper a conception for manufacturing method of skeleton castings with composite features was shown. Main application of such castings are the working organs of machines subjected to intensive abrasive and erosive wear. Skeleton geometry was based on three-dimensional cubic net consisting of circular connectors and nodes joining 6 connectors according to Cartesian co-ordinate system. Dimension of an elementary cell was equal to 10 mm and diameter of single connector was equal to 5 mm. For bimetallic castings preparation two Fe based alloys were used: L25SHMN cast steel for skeleton substrate and ZlCr15NiMo cast iron for working part of the casting. In presented work obtained structure was analyzed with indication of characteristic regions. Authors described phenomena occurring at the alloys interface and phases in transition zone. A thesis was formulated concerning localization of transition zone at the cast iron matrix – cast steel reinforcement interface. Direction of further studies were indicated.

  18. First-principles investigations of iron-based alloys and their properties

    Science.gov (United States)

    Limmer, Krista Renee

    Fundamental understanding of the complex interactions governing structure-property relationships in iron-based alloys is necessary to advance ferrous metallurgy. Two key components of alloy design are carbide formation and stabilization and controlling the active deformation mechanism. Following a first-principles methodology, understanding on the electronic level of these components has been gained for predictive modeling of alloys. Transition metal carbides have long played an important role in alloy design, though the complexity of their interactions with the ferrous matrix is not well understood. Bulk, surface, and interface properties of vanadium carbide, VCx, were calculated to provide insight for the carbide formation and stability. Carbon vacancy defects are shown to stabilize the bulk carbide due to increased V-V bonding in addition to localized increased V-C bond strength. The VCx (100) surface energy is minimized when carbon vacancies are at least two layers from the surface. Further, the Fe/VC interface is stabilized through maintaining stoichiometry at the Fe/VC interface. Intrinsic and unstable stacking fault energy, gammaisf and gamma usf respectively, were explicitly calculated in nonmagnetic fcc Fe-X systems for X = Al, Si, P, S, and the 3d and 4d transition elements. A parabolic relationship is observed in gamma isf across the transition metals with minimums observed for Mn and Tc in the 3d and 4d periods, respectively. Mn is the only alloying addition that was shown to decrease gamma isf in fcc Fe at the given concentration. The effect of alloying on gammausf also has a parabolic relationship, with all additions decreasing gammaisf yielding maximums for Fe and Rh.

  19. Friction characteristics of hardfacing materials in high temperature sodium

    International Nuclear Information System (INIS)

    Mizobuchi, Syotaro; Kano, Shigeki; Nakayama, Kohichi; Atsumo, Hideo

    1980-01-01

    Friction and self-welding test were conducted on several materials used for the contacting and sliding components of a sodium cooled fast breeder reactor. In the present study, the friction and self-welding characteristics of each material were evaluated through measuring the kinetic and breakaway friction coefficients. The influence of oscillating rotation and vertical reciprocating motion on the friction mode was also investigated. The results obtained are as follows: (1) Colmonoy No.6, the nickel base hardfacing alloy, indicated the lowest kinetic friction coefficient of all the materials in the present study. Also, Cr 3 C 2 /Ni-Cr material prepared by a detonation gun showed the most stable friction behavior. (2) The breakaway friction coefficient of each material was dependent upon dwelling time in a sodium environment. (3) The friction behavior of Cr 3 C 2 /Ni-Cr material was obviously related with the finishing roughness of the friction surface. It was anticipated that nichrome material as the binder of the chrome carbide diffused and exuded to the friction surface by sliding in sodium. (4) The friction coefficient in sliding mode of vertical reciprocating was lower than that of oscillating rotation. (author)

  20. Weld metal microstructures of hardfacing deposits produced by self-shielded flux-cored arc welding

    International Nuclear Information System (INIS)

    Dumovic, M.; Monaghan, B.J.; Li, H.; Norrish, J.; Dunne, D.P.

    2015-01-01

    The molten pool weld produced during self-shielded flux-cored arc welding (SSFCAW) is protected from gas porosity arising from oxygen and nitrogen by reaction ('killing') of these gases by aluminium. However, residual Al can result in mixed micro-structures of δ-ferrite, martensite and bainite in hardfacing weld metals produced by SSFCAW and therefore, microstructural control can be an issue for hardfacing weld repair. The effect of the residual Al content on weld metal micro-structure has been examined using thermodynamic modeling and dilatometric analysis. It is concluded that the typical Al content of about 1 wt% promotes δ-ferrite formation at the expense of austenite and its martensitic/bainitic product phase(s), thereby compromising the wear resistance of the hardfacing deposit. This paper also demonstrates how the development of a Schaeffler-type diagram for predicting the weld metal micro-structure can provide guidance on weld filler metal design to produce the optimum microstructure for industrial hardfacing applications.

  1. Mechanical and Tribological Characteristics of TIG Hardfaced Dispersive Layer by Reinforced with Particles Extruded Aluminium

    Directory of Open Access Journals (Sweden)

    R. Dimitrova

    2017-05-01

    Full Text Available The article presents the results of the implemented technology for generation of hardfaced dispersive layers obtained by additive material containing reinforcing phase of non-metal particles. The wear resistant coatings are deposited on pure aluminium metal matrix by shielded gas metal-arc welding applying tungsten inert gas (TIG with extruded aluminium wire reinforced by particles as additive material. Wire filler is produced by extrusion of a pack containing metalized and plated by flux micro/nano SiC particles. The metalized particles implanting in the metal matrix and its dispersive hardfacing are realized by solid-state welding under conditions of hot plastic deformation. Tribological characteristics are studied of the hardfaced layers of dispersive reinforced material on pure aluminium metal matrix with and without flux. Hardness profiles of the hardfaced layers are determined by nanoindentation. The surface layers are studied by means of Scanning Electron Microscopy (SEM and Energy Dispersive X-ray (EDX analysis. Increase by 15-31 % of the wear resistance of the hardfaced layers and 30-40 % of their hardness was found, which is due to the implanted in the layer reinforcing phase of metalized micro/nano SiC particles.

  2. Fractography of hydrogen-embrittled iron-chromium-nickel alloys

    International Nuclear Information System (INIS)

    Caskey, G.R. Jr.

    1980-01-01

    Tensile specimens of iron-chromium-nickel base alloys were broken in either a hydrogen environment or in air following thermal charging with hydrogen. Fracture surfaces were examined by scanning electron microscopy. Fracture morphology of hydrogen-embrittled specimens was characterized by: changed dimple size, twin-boundary parting, transgranular cleavage, and intergranular separation. The nature and extent of the fracture mode changes induced by hydrogen varied systematically with alloy composition and test temperature. Initial microstructure developed during deformation processing and heat treating had a secondary influence on fracture mode

  3. Method of forming magnetostrictive rods from rare earth-iron alloys

    Science.gov (United States)

    McMasters, O. Dale

    1986-09-02

    Rods of magnetrostructive alloys of iron with rare earth elements are formed by flowing a body of rare earth-iron alloy in a crucible enclosed in a chamber maintained under an inert gas atmosphere, forcing such molten rare-earth-iron alloy into a hollow mold tube of refractory material positioned with its lower end portion within the molten body by means of a pressure differential between the chamber and mold tube and maintaining a portion of the molten alloy in the crucible extending to a level above the lower end of the mold tube so that solid particles of higher melting impurities present in the alloy collect at the surface of the molten body and remain within the crucible as the rod is formed in the mold tube.

  4. Mineralogical issues in long-term corrosion of iron and iron-nickel alloys

    International Nuclear Information System (INIS)

    VanOrden, A.C.; McNeil, M.B.

    1988-01-01

    Prediction of very long term corrosion behavior of buried objects in general requires taking into account that the corrosion processes themselves after the local conditions. Recent work has analyzed corrosion processes in terms of trajectories on Pourbaix diagrams and appears to offer the prospect for using short-term corrosion tests to project corrosion behavior over very long periods. Two different classes of materials are considered here: essentially pure iron, which is an analogue to the carbon steel design overpacks for the salt and basalt sites (on which work has been suspended at present, and iron-nickel alloys, which are the best analogues available for some of the alloys being considered on the tuff site. There are a number of sources of data on corrosion of iron over archaeological times; the data used in this paper are from the recent National Bureau of Standards work on Roman iron nails for Inchtuthill in Scotland, which can be dated fairly precisely to about 70 A.D. and whose method of production is understood. The only available source of natural-analogue data on Fe-Ni alloys is the corrosion of meteorites

  5. Depositing Nickel-based Hardfacing to Join Carbon Steel and Cast Iron

    Directory of Open Access Journals (Sweden)

    Tomás Fernández-Columbié

    2016-10-01

    Full Text Available The objective of this investigation is to determine the micro-structural behavior of a joint between cast iron and carbon steel by depositing a nickel-based substrate in the carbon steel. The filler was added through Shielded Metal Arc Welding using Castec 3099 (UTP 8 electrodes while the base materials were joined through Gas Tungsten Arc Welding with ER 70S – A1 bare electrodes. The Schaeffler diagram was used to analyze the chemical composition of the resulting weld beads. The results of the analysis performed on the welded area and the heat influence zone indicated the formation of acicular structures near the welded line when Castec 3099 electrodes are used and the formation of skeletal ferrite on the heat influence zone during the application of this welding process. An austenitic mixture is formed when ER 70S – A1 electrodes are used.

  6. RF plasma nitriding of severely deformed iron-based alloys

    International Nuclear Information System (INIS)

    Ferkel, H.; Glatzer, M.; Estrin, Y.; Valiev, R.Z.; Blawert, C.; Mordike, B.L.

    2003-01-01

    The effect of severe plastic deformation by cold high pressure torsion (HPT) on radio frequency (RF) plasma nitriding of pure iron, as well as St2K50 and X5CrNi1810 steels was investigated. Nitriding was carried out for 3 h in a nitrogen atmosphere at a pressure of 10 -5 bar and temperatures of 350 and 400 deg. C. Nitrided specimens were analysed by scanning electron microscopy (SEM), X-ray diffraction and micro hardness measurements. It was found that HPT enhances the effect of nitriding leading almost to doubling of the thickness of the nitrided layer for pure iron and the high alloyed steel. The largest increase in hardness was observed when HPT was combined with RF plasma nitriding at 350 deg. C. In the case of pure iron, the X-ray diffraction spectra showed the formation of ε and γ' nitrides in the compound layer, with a preferential formation of γ' at the expense of the α-phase at the higher nitriding temperature. The corresponding surface hardness was up to 950 HV0.01. While the HPT-processed St2K50 exhibits both nitride phases after nitriding at 350 deg. C, only the γ'-phase was observed after nitriding at 400 deg. C. A surface hardness of up to 1050 HV0.01 was measured for this steel. The high alloyed steel X5CrNi1810 exhibited the highest increase in surface hardness when HPT was combined with nitriding at 350 deg. C. The surface hardness of this steel was greater than 1400 HV0.025. The XRD analyses indicate the formation of the expanded austenite (S-phase) in the surface layer as a result of RF plasma nitriding. Furthermore, after HPT X5CrNi1810 was transformed completely into deformation martensite which did not transform back to austenite under thermochemical treatment. However, in the case of nitriding of the HPT-processed high alloyed steel at 400 deg. C, the formation of the S-phase was less pronounced. In view of the observed XRD peak broadening, the formation of nitrides, such as e.g. CrN, cannot be ruled out

  7. Iron Intermetallic Phases in the Alloy Based on Al-Si-Mg by Applying Manganese

    Directory of Open Access Journals (Sweden)

    Podprocká R.

    2017-09-01

    Full Text Available Manganese is an effective element used for the modification of needle intermetallic phases in Al-Si alloy. These particles seriously degrade mechanical characteristics of the alloy and promote the formation of porosity. By adding manganese the particles are being excluded in more compact shape of “Chinese script” or skeletal form, which are less initiative to cracks as Al5FeSi phase. In the present article, AlSi7Mg0.3 aluminium foundry alloy with several manganese content were studied. The alloy was controlled pollution for achieve higher iron content (about 0.7 wt. % Fe. The manganese were added in amount of 0.2 wt. %, 0.6 wt. %, 1.0 wt. % and 1.4 wt. %. The influence of the alloying element on the process of crystallization of intermetallic phases were compared to microstructural observations. The results indicate that increasing manganese content (> 0.2 wt. % Mn lead to increase the temperature of solidification iron rich phase (TAl5FeSi and reduction this particles. The temperature of nucleation Al-Si eutectic increase with higher manganese content also. At adding 1.4 wt. % Mn grain refinement and skeleton particles were observed.

  8. Preparing rare earth-silicon-iron-aluminum alloys

    International Nuclear Information System (INIS)

    Marchant, J.D.; Morrice, E.; Herve, B.P.; Wong, M.M.

    1980-01-01

    As part of its mission to assure the maximum recovery and use of the Nation's mineral resources, the Bureau of Mines, investigated an improved procedure for producing rare earth-silicon alloys. For example, a charge consisting of 681 grams of mixed rare-earth oxides, 309 grams of ferrosilicon (75 wt-pct Si), and 182 grams of aluminum metal along with a flux consisting of 681 grams of CaO and 45 grams of MgO was reacted at 1500 0 C in an induction furnace. Good slag-metal separation was achieved. The alloy product contained, in weight-percent, 53 RE, 28 Si, 11 Fe, and 4 Al with a rare earth recovery of 80 pct. In current industrial practice rare earth recoveries are usually about 60 pct in alloy products that contain approximately 30 wt-pct each of rare earths and silicon. Metallurgical evaluations showed the alloys prepared in this investigation to be as effective in controlling the detrimental effect of sulfur in steel and cast iron as the commercial rare earth-silicon-iron alloys presently used in the steel industry

  9. Iron-nickel-chromium alloys

    International Nuclear Information System (INIS)

    Karenko, M.K.

    1981-01-01

    A specification is given for iron-nickel-chromium age-hardenable alloys suitable for use in fast breeder reactor ducts and cladding, which utilize the gamma-double prime strengthening phase and are characterized in having a delta or eta phase distributed at or near grain boundaries. A range of compositions is given. (author)

  10. Contribution to the study of the electrodeposition of iron-nickel alloys

    International Nuclear Information System (INIS)

    Valignat, J.

    1968-01-01

    Using a coulometric technique based upon the anodic intentiostatic dissolution, we studied the potentiostatic, deposition of nickel, iron and nickel iron alloys. We have shown that the minimum of the curve I = f (t) (deposition current versus time) is probably due to the transitory blocking of the surface by hydrogen and that the syn-crystallisation of nickel and iron is responsible for the anomalous co-deposition of these two elements. (author) [fr

  11. APPLICATION OF SPHEROIDIZING «CHIPS»-MASTER ALLOY ON COPPER BASE CONTAINING NANOSCALE PARTICLES OF YTTRIUM OXIDE FOR HIGH-STRENGTH CAST IRON

    Directory of Open Access Journals (Sweden)

    A. S. Kalinichenko

    2016-01-01

    Full Text Available The peculiarity of the technology of obtaining high-strength cast iron is application in out-furnace treatment various inoculants containing magnesium. In practice of foundry production spheroidizing master alloys based on ferrosilicon (Fe-Si-Mg type and «heavy» alloying alloys on copper and nickel base are widespread. The urgent issue is to improve their efficiency by increasing the degree of magnesium assimilation, reduction of specific consumption of additives, and minimizing dust and gas emissions during the process of spheroidizing treatment of liquid iron. One method of solving this problem is the use of inoculants in a compact form in which the process of dissolution proceeds more efficiently. For example, rapidly quenched granules or «chip»-inoculants are interesting to apply.The aim of present work was to study the peculiarities of production and application of «Chips»-inoculants on copper and magnesium base with additions of yttrium oxide. The principle of mechatronics was used, including the briquetting inoculants’ components after their mixing with the subsequent high-speed mechanical impact and obtaining plates with a thickness of 1–2 mm.Spheroidizing treatment of molten metal has been produced by ladle method using «Chips»-inoculants in the amount of 0.8%. Secondary graphitization inoculation was not performed. Studies have shown that when the spheroidizing treatment of ductile iron was performed with inoculants developed, the process of interaction of magnesium with the liquid melt runs steadily without significant pyroeffect and emissions of metal outside of the ladle.This generates a structure of spheroidal graphite of regular shape (SGf5. The presence in the inoculant of yttrium oxide has a positive impact on the spheroidal graphite counts and the tendency of high-strength cast iron to form «white» cast iron structure. Mechanical properties of the obtained alloy correspond to high-strength cast iron HSCI60.

  12. Solid - solid and solid - liquid phase transitions of iron and iron alloys under laser shock compression

    Science.gov (United States)

    Harmand, M.; Krygier, A.; Appel, K.; Galtier, E.; Hartley, N.; Konopkova, Z.; Lee, H. J.; McBride, E. E.; Miyanishi, K.; Nagler, B.; Nemausat, R.; Vinci, T.; Zhu, D.; Ozaki, N.; Fiquet, G.

    2017-12-01

    An accurate knowledge of the properties of iron and iron alloys at high pressures and temperatures is crucial for understanding and modelling planetary interiors. While Earth-size and Super-Earth Exoplanets are being discovered in increasingly large numbers, access to detailed information on liquid properties, melting curves and even solid phases of iron and iron at the pressures and temperatures of their interiors is still strongly limited. In this context, XFEL sources coupled with high-energy lasers afford unique opportunities to measure microscopic structural properties at far extreme conditions. Also the achievable time resolution allows the shock history and phase transition mechanisms to be followed during laser compression, improving our understanding of the high pressure and high strain experiments. Here we present recent studies devoted to investigate the solid-solid and solid-liquid transition in laser-shocked iron and iron alloys (Fe-Si, Fe-C and Fe-O alloys) using X-ray diffraction and X-ray diffuse scattering. Experiment were performed at the MEC end-station of the LCLS facility at SLAC (USA). Detection of the diffuse scattering allowed the identification of the first liquid peak position along the Hugoniot, up to 4 Mbar. The time resolution shows ultrafast (between several tens and several hundreds of picoseconds) solid-solid and solid-liquid phase transitions. Future developments at XFEL facilities will enable detailed studies of the solid and liquid structures of iron and iron alloys as well as out-of-Hugoniot studies.

  13. High temperature cathodic charging of hydrogen in zirconium alloys and iron and nickel base alloys

    International Nuclear Information System (INIS)

    John, J.T.; De, P.K.; Gadiyar, H.S.

    1990-01-01

    These investigations lead to the development of a new technique for charging hydrogen into metals and alloys. In this technique a mixture of sulfates and bisulfates of sodium and potassium is kept saturated with water at 250-300degC in an open pyrex glass beaker and electrolysed using platinum anode and the material to be charged as the cathode. Most of the studies were carried out on Zr alloys. It is shown that because of the high hydrogen flux available at the surface and the high diffusivity of hydrogen in metals at these temperatures the materials pick up hydrogen faster and more uniformly than the conventional electrolytic charging at room temperature and high temperature autoclaving in LiOH solutions. Chemical analysis, metallographic examination and XRD studies confirm this. This technique has been used to charge hydrogen into many iron and nickel base austentic alloys, which are very resistant to hydrogen pick up and to H-embrittlement. Since this involved a novel method of electrolysing water, the hydrogen/deuterium isotopic ratio has been studied. At this temperatures the D/H ratio in the evolved hydrogen gas was found to be closer to the value in the liquid water, which means a smaller separation factor. This confirm the earlier observation that separation factor decreases with increase of temperature. (author). 16 refs., 21 fi gs., 6 tabs

  14. Field Induced Magnetic Moments in a Metastable Iron-Mercury Alloy

    DEFF Research Database (Denmark)

    Pedersen, M.S.; Mørup, Steen; Linderoth, Søren

    1996-01-01

    The magnetic properties of a metastable iron-mercury alloy have been investigated in the temperature range from 5 to 200 K by Mossbauer spectroscopy and magnetization measurements. At low temperature the magnetic moment per iron atom is larger than af alpha-Fe. The effective spontaneous magnetic ....... It was found that the field-induced increase of the magnetic moment in the metastable iron-mecury alloy was about 0.06 Bohr magnetons per iron atom in the temperature range from 5 to 200 K for a field change from 6 to 12 T....

  15. Phosphorus effect on structure and physical properties of iron-nickel alloys

    International Nuclear Information System (INIS)

    Berseneva, F.N.; Kalinin, V.M.; Rybalko, O.F.

    1982-01-01

    The structure and properties of iron-nickel alloys (30-50 % Ni) containing from 0.02 to 0.5 wt. % P have been investigated. It has been found that phosphorus solubility in iron-nickel alloys at most purified from impurities exceeds limiting solubility values usually observed for commercial alloys. Phosphide eutectics precipitation over the grain boundaries of studied alloys occurs but with phosphorus content equal 0.45 wt. %. The 0.4 wt. % P addition in invar alloys increases saturation magnetization and the Curie point and leads to a more homogeneous structure

  16. Microstructural study and wear behavior of ductile iron surface alloyed by Inconel 617

    International Nuclear Information System (INIS)

    Arabi Jeshvaghani, R.; Jaberzadeh, M.; Zohdi, H.; Shamanian, M.

    2014-01-01

    Highlights: • The Ni-base alloy was deposited on the surface of ductile iron by TIG welding process. • Microstructure of alloyed layer consisted of carbides embedded in Ni-rich dendrite. • Hardness and wear resistance of coated sample greatly improved. • The formation of oxide layer and delamination were dominant mechanisms of wear. - Abstract: In this research, microstructure and wear behavior of Ni-based alloy is discussed in detail. Using tungsten inert gas welding process, coating of nearly 1–2 mm thickness was deposited on ductile iron. Optical and scanning electron microscopy, as well as X-ray diffraction analysis and electron probe microanalysis were used to characterize the microstructure of the surface alloyed layer. Micro-hardness and wear resistance of the alloyed layer was also studied. Results showed that the microstructure of the alloyed layer consisted of M 23 C 6 carbides embedded in Ni-rich solid solution dendrites. The partial melted zone (PMZ) had eutectic ledeburit plus martensite microstructure, while the heat affected zone (HAZ) had only a martensite structure. It was also noticed that hardness and wear resistance of the alloyed layer was considerably higher than that of the substrate. Improvement of wear resistance is attributed to the solution strengthening effect of alloying elements and also the presence of hard carbides such as M 23 C 6 . Based on worn surface analysis, the dominant wear mechanisms of alloyed layer were found to be oxidation and delamination

  17. ANALYSIS OF KINETICS OF CAST IRON ALLOYING THROUGH SLAG PHASE

    Directory of Open Access Journals (Sweden)

    O. S. Komarov

    2012-01-01

    Full Text Available The mechanism of cast iron alloying through slag phase due to use of nickel and copper oxides is considered and the analysis of kinetics regularity of alloying in case of absence of fuse in the form of milled cast-iron chips in slag and at their presence in it is carried out.

  18. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    Science.gov (United States)

    Kilinc, B.; Durmaz, M.; Abakay, E.; Sen, U.; Sen, S.

    2015-03-01

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe12Nb5B3 and Fe2NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe2B, NbB2, NbFeB and Fe0,2 Nb0,8 phases. The hardness of the presence phases are changing between 1689±85 HV0.01, and 181±7 HV0.1. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe12Nb5B3 and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  19. Aluminium alloys containing iron and nickel

    International Nuclear Information System (INIS)

    Coriou, H.; Fournier, R.; Grall, L.; Hure, J.; Herenguel, J.; Lelong, P.

    1958-01-01

    The first part of this report addresses mechanism, kinetics and structure factors of aluminium alloys containing iron and nickel in water and high temperature steam. The studied alloys contain from 0.3 to 0.7 per cent of iron, and 0.2 to 1.0 per cent of nickel. Corrosion resistance and corrosion structure have been studied. The experimental installation, process and samples are presented. Corrosion structures in water at 350 C are identified and discussed (structure of corrosion products, structure of metal-oxide interface), and then in steam at different temperatures (350-395 C). Corrosion kinetics is experimentally studied (weight variation in time) in water at 350 C and in steam at different temperatures. Reactions occurring at over-heated steam (more than 400 C) are studied, and the case of welded alloys is also addressed. The second part addresses the metallurgical mechanism and processes influencing aluminium alloy resistance to corrosion by high temperature water as it appeared that separated phases protect the solid solution through a neighbourhood action. In order to avoid deep local corrosions, it seems necessary to multiply protective phases in an as uniform as possible way. Some processes enabling this result are described. They belong to conventional metallurgy or to powder metallurgy (with sintering and extrusion)

  20. Acceptability and use of iron and iron-alloy cooking pots: implications for anaemia control programmes.

    Science.gov (United States)

    Tripp, Katherine; Mackeith, Nancy; Woodruff, Bradley A; Talley, Leisel; Mselle, Laurent; Mirghani, Zahra; Abdalla, Fathia; Bhatia, Rita; Seal, Andrew J

    2010-01-01

    To evaluate the acceptability of iron and iron-alloy cooking pots prior to an intervention trial and to investigate factors affecting retention and use. Pre-trial research was conducted on five types of iron and iron-alloy pots using focus group discussions and a laboratory evaluation of Fe transfer during cooking was undertaken. Usage and retention during the subsequent intervention trial were investigated using focus group discussions and market monitoring. Three refugee camps in western Tanzania. Refugee health workers were selected for pre-trial research. Mothers of children aged 6-59 months participated in the investigation of retention and use. Pre-trial research indicated that the stainless steel pot would be the only acceptable type for use in this population due to excessive rusting and/or the high weight of other types. Cooking three typical refugee dishes in stainless steel pots led to an increase in Fe content of 3.2 to 17.1 mg/100 g food (P basic acceptability criteria. The relatively low usage reported during the trial highlights the limitations of using high-value iron-alloy cooking pots as an intervention in populations where poverty and the availability of other pots may lead to selling.

  1. The influence of various cooling rates during laser alloying on nodular iron surface layer

    Science.gov (United States)

    Paczkowska, Marta; Makuch, Natalia; Kulka, Michał

    2018-06-01

    The results of research referring to modification of the nodular iron surface layer by laser alloying with cobalt were presented. The aim of this study was to analyze the possibilities of cobalt implementation into the surface layer of nodular iron in various laser heat treatment conditions (by generating different cooling rates of melted surface layer). The modified surface layer of nodular iron was analyzed with OM, SEM, TEM, XRD, EDS and Vickers microhardness tester. The modified surface layer of nodular iron after laser alloying consisted of: the alloyed zone (melted with cobalt), the transition zone and the hardened zone from solid state. The alloyed zone was characterized by higher microstructure homogeneity - in contrast to the transition and the hardened zones. All the alloyed zones contained a dendritic microstructure. Dendrites consisted of martensite needles and retained austenite. Cementite was also detected. It was stated, that due to similar dimension of iron and cobalt atoms, their mutual replacement in the crystal lattice could occur. Thus, formation of phases based on α solution: Co-Fe (44-1433) could not be excluded. Although cobalt should be mostly diluted in solid solutions (because of its content in the alloyed zone), the other newly formed phases as Co (ε-hex.), FeC and cobalt carbides: Co3C, CoC0.25 could be present in the alloyed zones as a result of unique microstructure creation during laser treatment. Pearlite grains were observed in the zone, formed using lower power density of the laser beam and its longer exposition time. Simply, such conditions resulted in the cooling rate which was lower than critical cooling rate. The alloyed zones, produced at a higher cooling rate, were characterized by better microstructure homogeneity. Dendrites were finer in this case. This could result from a greater amount of crystal nuclei appearing at higher cooling rate. Simultaneously, the increased amount of γ-Fe and Fe3C precipitates was expected in

  2. The GENIALL process for generation of nickel-iron alloys from nickel ores or mattes

    International Nuclear Information System (INIS)

    Diaz, G.; Frias, C.; Palma, J.

    2001-01-01

    A new process, called GENIALL (acronym of Generation of Nickel Alloys), for nickel recovery as ferronickel alloys from ores or mattes without previous smelting is presented in this paper. Its core technology is a new electrolytic concept, the ROSEL cell, for electrowinning of nickel-iron alloys from concentrated chloride solutions. In the GENIALL Process the substitution of iron-based solid wastes as jarosite, goethite or hematite, by saleable ferronickel plates provides both economic and environmental attractiveness. Another advantage is that no associated sulfuric acid plant is required. The process starts with leaching of the raw material (ores or mattes) with a solution of ferric chloride. The leachate liquor is purified by conventional methods like cementation or solvent extraction, to remove impurities or separate by-products like copper and cobalt. The purified solution, that contains a mixture of ferrous and nickel chlorides is fed to the cathodic compartment of the electrowinning cell, where nickel and ferrous ions are reduced together to form an alloy. Simultaneously, ferrous chloride is oxidized to ferric chloride in the anodic compartment, from where it is recycled to the leaching stage. The new electrolytic equipment has been developed and scaled up from laboratory to pilot prototypes with commercial size electrodes of 1 m 2 . Process operating conditions have been established in continuous runs at bench and pilot plant scale. The technology has shown a remarkable capacity to produce nickel-iron alloys of a wide range of compositions, from 10% to 80% nickel, just by adjusting the operating parameters. This emerging technology could be implemented in many processes in which iron and other non-ferrous metals are harmful impurities to be removed, or valuable metals to be recovered as a marketable iron alloy. Other potential applications of this technology are regeneration of spent etching liquors, and iron removal from aqueous effluents. (author)

  3. A TEM Study on the Ti-Alloyed Grey Iron

    DEFF Research Database (Denmark)

    Moumeni, Elham; Tiedje, Niels Skat; Grumsen, Flemming Bjerg

    2014-01-01

    The microstructure of graphite flakes in titanium alloyed cast iron is studied using electron microscopy techniques. Dual beam SEM/FIB has been used for TEM sample preparation. A TEM study has been carried out on graphite flakes in grey cast iron using selected area electron diffraction. Based...... and that there is a high proportion of twins in the fine grained graphite. It appears that twinning and stacking faults are involved in the fine grained structure of the graphite. It is discussed how Ti addition affect crystal growth and may lead to formation of superfine graphite....

  4. Role of samarium additions on the shape memory behavior of iron based alloys

    International Nuclear Information System (INIS)

    Shakoor, R.A.; Khalid, F. Ahmad; Kang, Kisuk

    2011-01-01

    Research highlights: → The effect of samarium contents on shape memory behavior has been studied. → Addition of samarium increases the strength, c/a ratio and ε (hcp martensite). → Addition of samarium retards the nucleation of α (bcc martensite). → Improvement in shape memory effect with the increase in samarium contents. - Abstract: The effect of samarium contents on shape memory behavior of iron based shape memory alloys has been studied. It is found that the strength of the alloys increases with the increase in samarium contents. This effect can be attributed to the solid solution strengthening of austenite by samarium addition. It is also noticed that the shape memory effect increases with the increase in samarium contents. This improvement in shape memory effect presumably can be regarded as the effect of improvement in strength, increase in c/a ratio and obstruction of nucleation of α in the microstructure.

  5. Electroerosion formation and technology of cast iron coatings on aluminum alloys

    Directory of Open Access Journals (Sweden)

    Smolentsev Vladislav P.

    2017-01-01

    Full Text Available At present in the course of designing basic production parts and industrial equipment designers pay more and more attention to aluminum alloys having a number of properties compared favorably with other materials. In particular, technological aluminum tool electrodes without coating in the presence of products of processing with alkali in the composition of operation environment are being destroyed at the expense of intensified material dissolution. It is shown in the paper that the method offered by the authors and covered by the patents on cast iron coating of products made of aluminum alloys, allows obtaining on a product surface the layers with high adhesion durability ensuring a high protection against destruction in the friction units including operation in hostile environment. Thereupon, aluminum, as compared with iron-based alloys used at manufacturing technological equipment for electrical methods of processing, has a high electrical and thermal conduction, its application will allow achieving considerable energy-saving in the course of parts production. A procedure for the design of a technological process of qualitative cast iron coatings upon aluminum tool electrodes and parts of basic production used in different branches of mechanical engineering is developed.

  6. Investigation of sulphides in iron alloys of high purity

    International Nuclear Information System (INIS)

    Wyjadlowski, T.

    1973-01-01

    This research thesis reports the study of the morphology and composition of sulphides in iron alloys with respect to metal composition and to the nature of impurities. In order to understand the specific action of each addition on inclusion morphology, this work has started with high-purity alloys (binary alloys and then ternary alloys). The author studied whether solubility variations would entail either intergranular or intragranular or hybrid iron sulphide precipitation. He examined whether sulphide morphology is depending on thermal treatment, and whether equilibrium precipitates were different in terms of morphology and composition at high and room temperature. He studied the influence of addition elements on sulphide morphology and composition, an important issue as some elements may reduce brittleness. These elements are classified in terms of affinity with sulphur

  7. Procedure of identification of fullerenes isolated from iron-carbon alloys

    International Nuclear Information System (INIS)

    Zakirnichnaya, M.M.

    2001-01-01

    A method of fullerenes isolation from the structure of iron-carbon alloys and their identification using physical methods which provide determination of the different parameters of nanoobjects is developed. Qualitative (mass-spectrometry of positive and negative ions, small angle X-ray scattering) and quantitative (IR-spectrometry, liquid chromatography) evaluation of fullerenes in the samples obtained from iron-carbon alloys and their visual observation using scanning tunnel microscopy are performed. It is found that the method provides isolation and identification of fullerenes present in the structure of steels and irons [ru

  8. Study of solubility of akaline earth metals in liquid iron and in alloys on its base

    International Nuclear Information System (INIS)

    Ageev, Yu.A.; Archugov, S.A.

    1985-01-01

    Solubility of magnesium, calcium, strontium and barium in liquid iron and its alloys with aluminium, silicon, nickel, chromium and carbon at 1600 deg C has been measured. Interaction parameters taking account of the effect of added elements on alkaline earth metal solubility in liquid iron have been estimated

  9. Plasma Transferred ARC (PTA Hardfacing of Recycled Hardmetal Reinforced Nickel-matrix Surface Composites

    Directory of Open Access Journals (Sweden)

    Arkadi ZIKIN

    2012-03-01

    Full Text Available The aim of this work was to apply coarse recycled hardmetal particles in combination with Ni-based matrix to produce wear resistant metal matrix composite (MMC thick coatings using plasma transferred arc hardfacing (PTA technology. Assignment of hardmetal waste as initial material can significantly decrease the production costs and improve the mechanical properties of coatings and, consequently, increase their wear resistance. The microstructure of MMC fabricated from a recycled powder was examined by optical and SEM/EDS microscopes, whereas quantitative analyses were performed by image analysis method. Micro-mechanical properties, including hardness and elastic modulus of features, were measured by nanoindentation. Furthermore, behaviour of materials subjected to abrasive and impact conditions was studied. Results show the recycled powder provides hardfacings of high quality which can be successfully used in the fabrication of wear resistant MMC coatings by PTA-technology.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1334

  10. Oxidation behavior of austenitic iron-base ODS alloy in supercritical water

    Energy Technology Data Exchange (ETDEWEB)

    Behnamian, Y.; Dong, Z.; Zahiri, R.; Kohandehghan, A.; Mitlin, D., E-mail: behnamia@ualberta.ca, E-mail: zdong@ualberta.ca, E-mail: kohandeh@ualberta.ca, E-mail: rzahiris@ualberta.ca, E-mail: dave.mitlin@ualberta.ca [Univ. of Alberta, Edmondon, AB (Canada); Zhou, Z., E-mail: zhouzhj@mater.ustb.edu.cn [Univ. of Science and Tech. Beijing, Beijing (China); Chen, W.; Luo, J., E-mail: weixing.chen@ualberta.ca, E-mail: Jingli.luo@ualberta.ca [Univ. of Alberta, Edmonton, AB (Canada); Zheng, W., E-mail: wenyue@nrcan.gc.ca [Natural Resources Canada, Canmet MATERIALS, Hamilton, ON (Canada); Guzonas, D. [Atomic Energy of Canada Limited, Chalk River, ON (Canada)

    2014-07-01

    In this study, the effect of exposure time on the corrosion of the 304 stainless steel based oxide dispersion strengthened alloy, SS304ODS, in supercritical water was investigated at 650 {sup o}C with constant dissolved oxygen concentration. The results show that the oxidation of SS304ODS in supercritical water followed a parabolic law at 650 {sup o}C. Discontinuous oxide scale with two distinct layers has formed after 550 hours. The inner layer was chromium-rich while the outer layer was iron-rich (Magnetite). The oxide islands grow with increasing the exposure time. With increasing exposure time, the quantity of oxide islands increased in which major preferential growth along oxide-substrate interface was observed. The possible mechanism of SS304ODS oxidation in supercritical water was also discussed. (author)

  11. Contribution to the Study of the Relation between Microstructure and Electrochemical Behavior of Iron-Based FeCoC Ternary Alloys

    Directory of Open Access Journals (Sweden)

    Farida Benhalla-Haddad

    2012-01-01

    Full Text Available This work deals with the relation between microstructure and electrochemical behavior of four iron-based FeCoC ternary alloys. First, the arc-melted studied alloys were characterized using differential thermal analyses and scanning electron microscopy. The established solidification sequences of these alloys show the presence of two primary crystallization phases (δ(Fe and graphite as well as two univariante lines : peritectic L+(Fe↔(Fe and eutectic L↔(Fe+Cgraphite. The ternary alloys were thereafter studied in nondeaerated solution of 10−3 M NaHCO3 + 10−3 M Na2SO4, at 25°C, by means of the potentiodynamic technique. The results indicate that the corrosion resistance of the FeCoC alloys depends on the carbon amount and the morphology of the phases present in the studied alloys.

  12. Textural and morphological studies on zinc-iron alloy electrodeposits

    Indian Academy of Sciences (India)

    Zinc-iron alloy electrodeposits have industrial significance, since they provide better corrosion resistance and with improved mechanical properties when compared to pure zinc coatings. This is due to the unique phase structure of the alloy formed. But this deposition belongs to anomalous deposition, where the ...

  13. Wear behavior of the surface alloyed AISI 1020 steel with Fe-Nb-B by TIG welding technique

    Energy Technology Data Exchange (ETDEWEB)

    Kilinc, B., E-mail: bkilinc@sakarya.edu.tr; Durmaz, M.; Abakay, E. [Department of Metallurgical and Materials Engineering, Institute of Arts and Sciences, SakaryaUniversity, Esentepe Campus, 54187Sakarya (Turkey); Sen, U.; Sen, S. [Department of Metallurgical and Materials Engineering, Engineering Faculty, Sakarya University, Esentepe Campus, 54187 Sakarya (Turkey)

    2015-03-30

    Weld overlay coatings also known as hardfacing is a method which involves melting of the alloys and solidification for applied coatings. Recently hardfacing by welding has become a commonly used technique for improvement of material performance in extreme (high temperature, impact/abrasion, erosion, etc.) conditions.In the present study, the coatings were produced from a mixture of ferrous niobium, ferrous boron and iron powders in the ranges of -45µm particle size with different ratio. Fe{sub 12}Nb{sub 5}B{sub 3} and Fe{sub 2}NbBalloys were coated on the AISI 1020 steel surface by TIG welding. The phases formed in the coated layer are Fe{sub 2}B, NbB{sub 2}, NbFeB and Fe0,2 Nb{sub 0,8} phases. The hardness of the presence phases are changing between 1689±85 HV{sub 0.01}, and 181±7 HV{sub 0.1}. Microstructural examinations were realized by optical and scanning electron microscopy. The wear and friction behaviors of Fe{sub 12}Nb{sub 5}B{sub 3} and Fe2NbB realized on the AISI 1020 steel were investigated by the technique of TIG welding by using ball-on-disk arrangement against alumina ball.

  14. Contribution to the study of iron-manganese alloy oxidation in oxygen at high temperatures

    International Nuclear Information System (INIS)

    Olivier, Francoise

    1972-01-01

    This research thesis reports a systematic investigation of the oxidation of three relatively pure iron-manganese alloys in oxygen, under atmospheric pressure, and between 400 and 1000 C, these alloys being annealed as well as work-hardened. It also compares their behaviour with that of non-alloyed iron oxidized under the same conditions. The author describes the experimental techniques and installations, discusses the morphology of oxide films formed under the experimental conditions, discusses the film growth kinetics which is studied by thermogravimetry, proposes interpretations of results, and outlines the influence of manganese addition to iron on iron oxidation

  15. Effect of cerium addition on microstructures of carbon-alloyed iron ...

    Indian Academy of Sciences (India)

    All the alloys exhibited a typical two-phase microstructure consisting of Fe3AlC carbides in an iron aluminide matrix. In the alloy without Ce addition, large bulky carbides were equally distributed throughout the matrix with many smaller precipitates interspersed in between. In the alloy with Ce addition, the carbide grain sizes ...

  16. Constitution and magnetism of iron and its alloys

    CERN Document Server

    Pepperhoff, Werner

    2001-01-01

    Iron played an important role in the development of the industrial society and has not lost any of its significance since today. This book provides the foundations of understanding the physical nature of iron and its alloys. Basics and recent developments concerning its constitution and magnetism are presented as well as its thermal properties. The exceptional role of iron with its wide spectrum of most different technological and physical properties relies on its versatility, its polymorphism of its crystal structure and its magnetism. Therefore it is the aim of the book to link together the constitution and magnetism of iron.

  17. Effects of alloying elements on nodular and uniform corrosion resistance of zirconium-based alloys

    International Nuclear Information System (INIS)

    Abe, Katsuhiro

    1992-01-01

    The effects of alloying and impurity elements (tin, iron, chromium, nickel, niobium, tantalum, oxygen, aluminum, carbon, nitrogen, silicon, and phosphorus) on the nodular and uniform corrosion resistance of zirconium-based alloys were studied. The improving effect of iron, nickel and niobium in nodular corrosion resistance were observed. The uniform corrosion resistance was also improved by nickel, niobium and tantalum. The effects of impurity elements, nitrogen, aluminum and phosphorus were negligibly small but increasing the silicon content seemed to improve slightly the uniform corrosion resistance. Hydrogen pick-up fraction were not changed by alloying and impurity elements except nickel. Nickel addition increased remarkably hydrogen pick-up fraction. Although the composition of secondary precipitates changed with contents of alloying elements, the correlation of composition of secondary precipitates to corrosion resistance was not observed. (author)

  18. A Study on Zinc-Iron Alloy Electrodeposition from a Chloride Electrolyte

    DEFF Research Database (Denmark)

    Jensen, Jens Dahl

    1998-01-01

    The electrodeposition of zinc-iron alloys from a chloride-based electrolyte has been studied using electrochemical polarisation techniques, Auger Electron Spectroscopy (AES), Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Analysis (EDXA) and Computer Assisted Pulse Plating (CAPP...... this system ideal for production of compositional modulated alloy (CMA) electrodeposits. Chloride content, pH and agitation of the electrolyte have been observed to have a strong influence on the reaction at the cathode surface, just as the use of pulse reversal current during electrodeposition. A theory...

  19. APPLICATION OF QC TOOLS FOR CONTINUOUS IMPROVEMENT IN AN EXPENSIVE SEAT HARDFACING PROCESS USING TIG WELDING

    Directory of Open Access Journals (Sweden)

    Mohammed Yunus

    2016-09-01

    Full Text Available The present study is carried out to improve quality level by identifying the prime reasons of the quality related problems in the seat hardfacing process involving the deposition of cobalt based super alloy in I.C. Engine valves using TIG welding process. During the Process, defects like stellite deposition overflow, head melt, non-uniform stellite merging, etc., are observed and combining all these defects, the rejection level was in top position in Forge shop. We use widely referred QC tools of the manufacturing field to monitor the complete operation and continuous progressive process improvement to ensure ability and efficiency of quality management system of any firm. The work aims to identify the various causes for the rejection by the detailed study of the operation, equipment, materials and the various process parameters that are very important to get defects-free products. Also, to evolve suitable countermeasures for reducing the rejection percentage using seven QC tools. To further understand and validate the obtained results, we need to address other studies related to motivations, advantages, and disadvantages of applying quality control tools.

  20. Thermodynamic Properties of Alloys of Iron and Silicon

    International Nuclear Information System (INIS)

    Vecher, R.A.; Gejderih, V.A.; Gerasimov, Ja.I.

    1966-01-01

    The Fe-Si phase diagram is complex. At 1000°K there are FeSi 2 (β) and FeSi phases and solid solutions of silicon in α and α' iron. EMF measurements were made on the electrochemical cells: Fe|Fe 2+ , KI + Nal|Fe-Si at 600-800°C molten The alloys were prepared from particularly pure components by powder metallurgy and protracted annealing. Studies were made of ten alloys with silicon content between 85 and 4% in all the phase fields in the diagram section at 1000°K. We calculated the integral thermodynamic quantities ΔG, ΔH and ΔS for the formation of the silicides FeSi 2 (β), FeSi and Fe 3 Si at the mean temperature for the experimental range (1000°K), and also (using the thermal capacity of the silicides, the iron and the silicon) at 298, 1188 and 1798°K. The heats of formation of the silicides mentioned at 298°K (kcal/mole) are -19.4, -17.6 and -22.4 respectively. The data existing in the literature enable us to calculate the heat of formation of FeSi 2.33 (α-leboite) at 298°K and this is found to be -14.4 kcal/mole. The heats calculated by us are 1.5-3 kcal higher than the experimental values of Corber and Olsen. The heats of mixing calculated by us for liquid alloys agree well with data in the literature. The data obtained can be regarded as due to the change in the character of the bond in silicides from metallic to covalent when the silicon content is increased. From the data for alloy solutions of silicon in a-iron, the iron activities were calculated. It was found that the α ⇌ α' transformation observed is a real phase transformation. The two-phase range is wider than shown in the phase diagram (from data in the literature). Conversion of the iron activities in solid solution to liquid solution gives good agreement with the data of Chipman. (author) [fr

  1. Comparison of high temperature, high frequency core loss and dynamic B-H loops of two 50 Ni-Fe crystalline alloys and an iron-based amorphous alloy

    International Nuclear Information System (INIS)

    Wieserman, W.R.; Schwarze, G.E.; Niedra, J.M.

    1994-01-01

    The availability of experimental data that characterizes the performance of soft magnetic materials for the combined conditions of high temperature and high frequency is almost non-existent. An experimental investigation was conducted over the temperature range of 23 to 300 C and frequency range of 1 to 50 kHz to determine the effects of temperature and frequency on the core loss and dynamic B-H loops of three different soft magnetic materials; an oriented-grain 50Ni-50Fe alloy, a nonoriented-grain 50Ni-50Fe alloy, and an iron-based amorphous material (Metglas 2605SC). A comparison of these materials show that the nonoriented-grain 50Ni-50Fe alloy tends to have either the lowest or next lowest core loss for all temperatures and frequencies investigated

  2. Preparation of hard magnetic materials based on nitrogenated rare-earth iron alloys

    International Nuclear Information System (INIS)

    Guilherme, Eneida da Graca

    1999-01-01

    Nd Fe 11 Ti, Nd Fe 10.5 Mo 1.5 and Nd Fe 10.75 Mo 1.25 alloys were synthesized by reduction-diffusion calciothermic process (RDC) from neodymium chloride (NdCl 3 ), iron, titanium, molybdenum and reduction agent (metallic calcium). The effect of process variables, like temperature, time, excess amount of NdCl 3 , heating rate, and composition variation of the Nd Fe 12-x Mo x (1 ≥ x ≥ 2). Mother alloys in which 1:12 phase is major were nitrogenated by gas-solid reaction with N 2 and by chemical reaction with sodium zide (Na N 3 ). In addition, the influence of reducing particle size of the powdered mother alloys in the nitrogenation step with Na N 3 were studied. As prepared and interstitially modified Nd Fe 11 Ti, Nd Fe 10.5 Mo 1.5 and Nd Fe 10.75 Mo 1.25 alloys with nitrogen , were characterized by X-ray diffraction, Moessbauer spectroscopy, thermomagnetic, SEM and EDS. Nitrogenation by gas-solid reaction with N 2 is found to be not promising, since resulted Curie temperatures (Tc) were lower than literature values. However, nitrogenation by chemical reaction with Na N 3 was efficient with higher or same Tc than previous reported results. The average increases on Tc and volumetric expansion were 200 deg C and 4%, respectively. Milling of the mother alloys before nitrogenation at 330 deg C is preferred because reaction kinetics is enhanced. Nevertheless, at 450 deg C, a competition between the interstitially modified compound formation (alloy + N) and alloy dissociation has occurred, resulting in a Fe-α phase increase. (author)

  3. Evaluation of cobalt and nickel base materials for sliding and static contact applications in a liquid metal fast breeder reactor

    International Nuclear Information System (INIS)

    Hoffman, N.J.; Droher, J.J.; Chang, J.Y.; Galioto, T.A.; Miller, R.L.; Schrock, S.L.; Whitlow, G.A.; Wilson, W.L.; Johnson, R.N.

    1976-01-01

    The paper covers pertinent metallurgical and tribological aspects of three alloys that are being considered for surfaces that must rub while immersed in liquid sodium coolant within a fast breeder reactor system. The alloys are cobalt-base hardfacing alloy type 6, Tribaloy 700, and Inconel 718. Topics discussed include chemistry and microstructure, hardness, and behavior in high-temperature sodium with respect to dynamic friction, diffusion bonding, and corrosion

  4. Spectrophotometric determination of phosphorus in iron alloys employing a flow injection system

    OpenAIRE

    Gervasio,Ana P. G.; Miranda,Carlos E. S.; Luca,Gilmara C.; Tumang,Cristiane A.; Campos,Luis F. P.; Reis,Boaventura F.

    2001-01-01

    A flow-injection procedure for spectrophotometric determination of phosphorus in electrolytic iron and iron alloys is proposed. The method is based on the ammonium molybdate reaction followed by stannous chloride reduction in acidic medium. In order to circumvent the severe interference caused by the major constituents such as Fe(III) and Cr(III), a mini-column packed with AG50W-X8 resin was coupled to the manifold. A sample throughput of 40 determinations per hour, a dynamical range from P 0...

  5. The effect of microstructure of low-alloy spheroidal cast iron on impact strength

    Directory of Open Access Journals (Sweden)

    T. Szykowny

    2010-01-01

    Full Text Available The study presents an evaluation of the effect of microstructure of low-alloy spheroidal cast iron on impact strength within the temperature range from –60 to 100°C. Analyses were conducted on one type of cast iron containing 0.51% Cu and 0.72% Ni. Cast iron was austempered or normalized. Values of KCV and static mechanical properties were determined. Structural and fractographic analyses were based on light and scanning microscopy as well as X-ray diffraction. It was found that thermal processing considerably improves impact strength in relation to cast iron after casting. At the same time static mechanical properties are enhanced.

  6. Identification of a cast iron alloy containing nonstrategic elements

    Science.gov (United States)

    Cooper, C. V.; Anton, D. L.; Lemkey, F. D.; Nowotny, H.; Bailey, R. S.; Favrow, L. H.; Smeggil, J. G.; Snow, D. B.

    1989-01-01

    A program was performed to address the mechanical and environmental needs of Stirling engine heater head and regenerator housing components, while reducing the dependence on strategic materials. An alloy was developed which contained no strategic elemental additions per se. The base is iron with additions of manganese, molybdenum, carbon, silicon, niobium, and ferro-chromium. Such an alloy should be producible on a large scale at very low cost. The resulting alloy, designated as NASAUT 4G-Al, contained 15 Mn, 15 Cr, 2 Mo, 1.5 C, 1.0 Si, 1.0 Nb (in weight percent) with a balance of Fe. This alloy was optimized for chemistry, based upon tensile strength, creep-rupture strength, fracture behavior, and fatigue resistance up to 800 C. Alloys were also tested for environmental compatibility. The microstructure and mechanic properties (including hardness) were assessed in the as-cast condition and following several heat treatments, including one designed to simulate a required braze cycle. The alloy was fabricated and characterized in the form of both equiaxed and columnar-grained castings. The columnar grains were produced by directional solidification, and the properties were characterized in both the longitudinal and transverse orientations. The NASAUT 4G-Al alloy was found to be good in cyclic-oxidation resistance and excellent in both hydrogen and hot-corrosion resistance, especially in comparison to the baseline XF-818 alloy. The mechanical properties of yield strength, stress-rupture life, high-cycle-fatigue resistance, and low-cycle-fatigue resistance were good to excellent in comparison to the current alloy for this application, HS-31 (X-40), with precise results depending in a complex manner on grain orientation and temperature. If required, the ductility could be improved by lowering the carbon content.

  7. Improving the ballistic immunity of armour steel weldments by plasma transferred arc (PTA) hardfacing

    International Nuclear Information System (INIS)

    Babu, S.; Balasubramanian, V.; Madhusudhan Reddy, G.; Balasubramanian, T.S.

    2010-01-01

    This investigation describes about improving the ballistic immunity of armour steel joints which are fabricated by sandwiching of plasma transferred arc (PTA) hardfaced interlayers in between soft austenitic stainless steel (ASS) welds. From the results, the welds with sandwiched interlayer stopped all the projectiles successfully, irrespective of processes used, whereas welds without sandwiched interlayer were failed. In order to know the cause of failure, a detailed metallographic examination was carried out. The variation in microstructure and hardness at various zones of the weld are discussed. For the first time, it was found that the armour steel could be hardfaced by the PTA process with tungsten carbide powder.

  8. Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nikel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) seamless pipe and tube

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nikel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) seamless pipe and tube

  9. Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045 and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) plate, sheet and strip

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045 and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) plate, sheet and strip

  10. Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) rod, bar, and wire

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2011-01-01

    Standard specification for Nickel-Chromium-Iron alloys (UNS N06600, N06601, N06603, N06690, N06693, N06025, N06045, and N06696), Nickel-Chromium-Cobalt-Molybdenum alloy (UNS N06617), and Nickel-Iron-Chromium-Tungsten alloy (UNS N06674) rod, bar, and wire

  11. Study of the pyrophoric characteristics of uranium-iron alloys; Etude du caractere pyrophorique des alliages uranium fer

    Energy Technology Data Exchange (ETDEWEB)

    Duplessis, X

    2000-02-23

    The objective of the study is to understand the pyrophoric characteristics of uranium-iron alloys. In order to carry out this research we have elected to use uranium-iron alloy powder with granules of 200 {mu}m and 1000 {mu}m diameter with 4%, 10.8% and 14% iron content. The experiments were performed on small samples of few milligrams and on larger quantities of few hundred grams. The main conclusions obtained are the followings: -The reaction start at 453 K (180 deg. C) and the ignition at 543 K (270 deg. C) - The influence of the specific area seems more important than the iron concentration in the alloys - When the alloy ignites, the fire spreads quickly and the alloy rapidly consumes. (author)

  12. A chemical approach toward low temperature alloying of immiscible iron and molybdenum metals

    Energy Technology Data Exchange (ETDEWEB)

    Nazir, Rabia [Department of Chemistry, Quaid-i-Azam University, Islamabad 45320 (Pakistan); Applied Chemistry Research Centre, Pakistan Council of Scientific and Industrial Research Laboratories Complex, Lahore 54600 (Pakistan); Ahmed, Sohail [Department of Chemistry, Quaid-i-Azam University, Islamabad 45320 (Pakistan); Mazhar, Muhammad, E-mail: mazhar42pk@yahoo.com [Department of Chemistry, University of Malaya, Lembah Pantai, 50603 Kuala Lumpur (Malaysia); Akhtar, Muhammad Javed; Siddique, Muhammad [Physics Division, PINSTECH, P.O. Nilore, Islamabad (Pakistan); Khan, Nawazish Ali [Material Science Laboratory, Department of Physics, Quaid-i-Azam University, Islamabad 45320 (Pakistan); Shah, Muhammad Raza [HEJ Research Institute of Chemistry, University of Karachi, Karachi 75270 (Pakistan); Nadeem, Muhammad [Physics Division, PINSTECH, P.O. Nilore, Islamabad (Pakistan)

    2013-11-15

    Graphical abstract: - Highlights: • Low temperature pyrolysis of [Fe(bipy){sub 3}]Cl{sub 2} and [Mo(bipy)Cl{sub 4}] homogeneous powder. • Easy low temperature alloying of immiscible metals like Fe and Mo. • Uniform sized Fe–Mo nanoalloy with particle size of 48–68 nm. • Characterization by EDXRF, AFM, XRPD, magnetometery, {sup 57}Fe Mössbauer and impedance. • Alloy behaves as almost superparamagnetic obeying simple –R(CPE)– circuit. - Abstract: The present research is based on a low temperature operated feasible method for the synthesis of immiscible iron and molybdenum metals’ nanoalloy for technological applications. The nanoalloy has been synthesized by pyrolysis of homogeneous powder precipitated, from a common solvent, of the two complexes, trisbipyridineiron(II)chloride, [Fe(bipy){sub 3}]Cl{sub 2}, and bipyridinemolybedenum(IV) chloride, [Mo(bipy)Cl{sub 4}], followed by heating at 500 °C in an inert atmosphere of flowing argon gas. The resulting nanoalloy has been characterized by using EDXRF, AFM, XRD, magnetometery, {sup 57}Fe Mössbauer and impedance spectroscopies. These results showed that under provided experimental conditions iron and molybdenum metals, with known miscibility barrier, alloy together to give (1:1) single phase material having particle size in the range of 48–66 nm. The magnetism of iron is considerably reduced after alloy formation and shows its trend toward superparamagnetism. The designed chemical synthetic procedure is equally feasible for the fabrication of other immiscible metals.

  13. A chemical approach toward low temperature alloying of immiscible iron and molybdenum metals

    International Nuclear Information System (INIS)

    Nazir, Rabia; Ahmed, Sohail; Mazhar, Muhammad; Akhtar, Muhammad Javed; Siddique, Muhammad; Khan, Nawazish Ali; Shah, Muhammad Raza; Nadeem, Muhammad

    2013-01-01

    Graphical abstract: - Highlights: • Low temperature pyrolysis of [Fe(bipy) 3 ]Cl 2 and [Mo(bipy)Cl 4 ] homogeneous powder. • Easy low temperature alloying of immiscible metals like Fe and Mo. • Uniform sized Fe–Mo nanoalloy with particle size of 48–68 nm. • Characterization by EDXRF, AFM, XRPD, magnetometery, 57 Fe Mössbauer and impedance. • Alloy behaves as almost superparamagnetic obeying simple –R(CPE)– circuit. - Abstract: The present research is based on a low temperature operated feasible method for the synthesis of immiscible iron and molybdenum metals’ nanoalloy for technological applications. The nanoalloy has been synthesized by pyrolysis of homogeneous powder precipitated, from a common solvent, of the two complexes, trisbipyridineiron(II)chloride, [Fe(bipy) 3 ]Cl 2 , and bipyridinemolybedenum(IV) chloride, [Mo(bipy)Cl 4 ], followed by heating at 500 °C in an inert atmosphere of flowing argon gas. The resulting nanoalloy has been characterized by using EDXRF, AFM, XRD, magnetometery, 57 Fe Mössbauer and impedance spectroscopies. These results showed that under provided experimental conditions iron and molybdenum metals, with known miscibility barrier, alloy together to give (1:1) single phase material having particle size in the range of 48–66 nm. The magnetism of iron is considerably reduced after alloy formation and shows its trend toward superparamagnetism. The designed chemical synthetic procedure is equally feasible for the fabrication of other immiscible metals

  14. Model of the Alphinising Coating Crystallisation on Iron Alloys

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2007-07-01

    Full Text Available The study presents a hypothetical model of crystallisation of the alphinising coating produced on iron alloys by immersion in the bath of silumin. Basing on a wide-range of experiments and investigations, the effect of the type of inserted material (“armco” iron, C45 steel, grey cast iron and nodular graphite cast iron and of the technological regime of the alphinising process (chemical composition of silumin bath, its temperature, the time of holding an insert in the bath, and the insert surface roughness height “Rz” on the coating structure was determined. The type of the coating structure was established by metallographic examinations carried out by optical microscopy, electron transmission microsopy and scanning electron microscopy, using additionally an X-ray microanalyser and X-ray diffraction patterns. The results of these investigations were described in [1÷7]. Basing on the obtained results, a probable model of the crystallisation of an alphi-nising coating on iron alloys, produced by immersion in the alphinising bath, was developed. It has been stated that, most probably, the alphinising process begins when the insert reaches its contact temperature “ts”.. Since that moment, due to the wetting process and convec-tion movement of bath around the insert surface, an intense process of the dissolution starts. A reactive diffusion of the atoms of Fe and Si from the insert to the bath and of the atoms of Al and Si from the bath to the insert takes place. An intermetallic Al3Fe phase is crystallis-ing on the steel, while on the cast iron, a silicon carbide Fe4CSi is growing, probably due to carbon diffusion from graphite. Then, on the steel, as an effect of the peritectic reaction, are successively crystallising the phases of Al12Fe3Si2 and Al9Fe3Si2. The Al3Fe phase probably crystallises on the cast iron to be transformed later, due to peritectic reaction, into an Al12Fe3Si2 phase on which the Al9Fe3Si2 phase will be growing

  15. Method for producing dysprosium-iron-boron alloy powder

    International Nuclear Information System (INIS)

    Camp, F.E.; Wooden, S.A.

    1989-01-01

    A method for producing a dysprosium-iron alloy adapted for use in the manufacture of rare-earth element containing, iron-boron permanent magnets, the method including providing a particle mixture comprising dysprosium oxide, iron and calcium, compacting the particle mixture to produce a consolidated article, heating the article for a time at temperature to form a metallic compound comprising dysprosium and iron and to form calcium oxide, producing a particle mass of -35 mesh from the compact, washing the particle mass with water at a temperature no greater than 10 0 C to react to the calcium and to the calcium oxide therewith to form a calcium hydroxide, while preventing oxidation of the particle mass, and removing the calcium hydroxide from the particle mass

  16. Long-life fatigue test results for two nickel-base structural alloys

    International Nuclear Information System (INIS)

    Mowbray, D.F.; Giaquinto, E.V.; Mehringer, F.J.

    1978-11-01

    The results are reported of fatigue tests on two nickel--base alloys, hot-cold-worked and stress-relieved nickel--chrome--iron Alloy 600 and mill-annealed nickel--chrome--moly--iron Alloy 625 in which S-N data were obtained in the life range of 10 6 to 10 10 cycles. The tests were conducted in air at 600 0 F, in the reversed membrane loading mode, at a frequency of approx. 1850 Hz. An electromagnetic, closed loop servo-controlled machine was built to perform the tests. A description of the machine is given

  17. Iron-niobium-aluminum alloy having high-temperature corrosion resistance

    Science.gov (United States)

    Hsu, Huey S.

    1988-04-14

    An alloy for use in high temperature sulfur and oxygen containing environments, having aluminum for oxygen resistance, niobium for sulfur resistance and the balance iron, is discussed. 4 figs., 2 tabs.

  18. Criticality of iron and its principal alloying elements.

    Science.gov (United States)

    Nuss, Philip; Harper, E M; Nassar, N T; Reck, Barbara K; Graedel, T E

    2014-04-01

    Because modern technology depends on reliable supplies of a wide variety of materials and because of increasing concern about those supplies, a comprehensive methodology was created to quantify the degree of criticality of the metals of the periodic table. In this paper, we apply this methodology to iron and several of its main alloying elements (i.e., vanadium, chromium, manganese, and niobium). These elements represent the basic metals of any industrial society and are vital for national security and economic well-being. Assessments relating to the dimensions of criticality - supply risk, vulnerability to supply restriction, and environmental implications - for 2008 are made on the global level and for the United States. Evaluations of each of the multiple indicators are presented, with aggregate results plotted in "criticality space", together with Monte Carlo simulation-derived "uncertainty cloud" estimates. Iron has the lowest supply risk, primarily because of its widespread geological occurrence. Vanadium displays the highest cradle-to-gate environmental implications, followed by niobium, chromium, manganese, and iron. Chromium and manganese, both essential in steel making, display the highest vulnerability to supply restriction, largely because substitution or substitution at equal performance is not possible for all end-uses. From a comprehensive perspective, we regard the overall criticality as low for iron and modest for the alloying elements we evaluated.

  19. LASER CLADDING ON ALUMINIUM BASE ALLOYS

    OpenAIRE

    Pilloz , M.; Pelletier , J.; Vannes , A.; Bignonnet , A.

    1991-01-01

    laser cladding is often performed on iron or titanium base alloys. In the present work, this method is employed on aluminum alloys ; nickel or silicon are added by powder injection. Addition of silicon leads to sound surface layers, but with moderated properties, while the presence of nickel induces the formation of hard intermetallic compounds and then to an attractive hardening phenomena ; however a recovery treatment has to be carried out, in order to eliminate porosity in the near surface...

  20. EVALUATION OF MACHINABILITY OF DUCTILE IRONS ALLOYED WITH Ni AND Cu IN TERMS OF CUTTING FORCES AND SURFACE QUALITY

    Directory of Open Access Journals (Sweden)

    Yücel AŞKUN

    2003-02-01

    Full Text Available Due to the enhanced strength, ductility and thoughness of Ductile Iron (DI when compared to the other types cast iron, its machinability is relatively poor. When a steel part is replaced with ductile iron, however, better machinability is considered to be the most important gain. This study presents the results of machining tests of ductile irons alloyed with Ni and Cu at various contents to determine the effect of their microstructure and mechanical properties on cutting forces and surface roughness. Six different specimen groups of ductile iron alloyed with various amounts of nickel and copper were subjected to machining tests and their machinabilities were investigated based on cutting forces and surface roughness criteria. The results were evaluated according to microstructure and mechanical properties of specimens determined before. In terms of both criterion, the best result obtained was specimen added 0.7 % Ni and 0.7 % Cu. When the specimens were evaluated according to their mechanical properties, the specimens alloyed 1 % Ni and 0.65 % Cu seemed promising.

  1. Internal friction in iron-aluminium alloys having a high aluminium content

    International Nuclear Information System (INIS)

    Hillairet, J.; Delaplace, J.; Silvent, A.

    1966-01-01

    By using a torsion pendulum to measure the internal friction of iron-aluminium alloys containing between 25 and 50 atom per cent of aluminium, it has been possible to show the existence of three damping peaks due to interstitial carbon. Their evolution is followed as a function of the carbon content, of the thermal treatment and of the aluminium content. A model based on the preferential occupation of tetrahedral sites is proposed as an interpretation of the results. A study of the Zener peak in these substitution alloys shows also that a part of the short distance disorder existing at high temperatures can be preserved by quenching. (author) [fr

  2. Effects of alloying elements (Mn, Co, Al, W, Sn, B, C and S) on biodegradability and in vitro biocompatibility of pure iron.

    Science.gov (United States)

    Liu, B; Zheng, Y F

    2011-03-01

    concluding remark, Co, W, C and S are recommended as alloying elements for biodegradable iron-based biomaterials. Copyright © 2010 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

  3. Bubble formation upon crystallization of high nitrogen iron base alloys

    International Nuclear Information System (INIS)

    Svyazhin, A.G.; Sivka, E.; Skuza, Z.

    2000-01-01

    A study is made into the conditions of nitrogen bubble formation during crystallization of unalloyed iron, alloys of Fe-O, Fe-O-S systems, steels 1Kh13, 0Kh18N9 and a two-phase Fe-11%Cr-1%Mo-0.2%V steel. It is revealed that the amount of bubbles in a high nitrogen steel casting increases with a degree of nitrogen supersaturation and decreases with a cooling rate growth and with a rise of surfactant concentration in the metal. In sound castings a nitrogen content can be increased due to a cooling rate growth, nitrogen dilution with inert gas, an increase of nitrogen pressure during crystallization as well as due to the introduction of such surfactants as sulphur, selenium, tellurium, tin [ru

  4. Nuclear valves latest development

    International Nuclear Information System (INIS)

    Isaac, F.; Monier, M.

    1993-01-01

    In the frame of Nuclear Power Plant upgrade (Emergency Power Supply and Emergency Core Cooling), Westinghouse had to face a new valve design philosophy specially for motor operated valves. The valves have to been designed to resist any operating conditions, postulated accident or loss of control. The requirements for motor operated valves are listed and the selected model and related upgrading explained. As part of plant upgrade and valves replacement, Westinghouse has sponsored alternative hardfacing research programme. Two types of materials have been investigated: nickel base alloys and iron base alloys. Programme requirements and test results are given. A new globe valve model (On-Off or regulating) is described developed by Alsthom Velan permitting the seat replacement in less than 10 min. (Z.S.) 2 figs

  5. Effects of iron on intermetallic compound formation in scandium modified Al–Si–Mg Alloys

    Energy Technology Data Exchange (ETDEWEB)

    Patakham, Ussadawut [National Metal and Materials Technology Center, National Science and Technology Development Agency, 114 Thailand Science Park, Klong Nueng, Klong Luang, Pathumthani 12120 (Thailand); Limmaneevichitr, Chaowalit, E-mail: chaowalit.lim@mail.kmutt.ac.th [Production Engineering Department, Faculty of Engineering, King Mongkut’s University of Technology Thonburi, 126 Pracha-Utid Rd., Bangmod, Tungkhru, Bangkok 10140 (Thailand)

    2014-12-15

    Highlights: • Iron reduces the modification effects of scandium in Al–Si–Mg alloys. • Morphologies of Sc-rich intermetallic phases vary with Fe and Sc contents and the cooling rates. • Sc neutralizes effects of Fe by changing Fe-rich intermetallic phases from platelets to more cubic. - Abstract: In general, iron has a strong tendency to dissolve in molten aluminum. Iron has very low solid solubility in aluminum–silicon casting alloys, so it will form intermetallic compounds that cause detrimental effects on mechanical properties. In this work, the effects of iron on intermetallic compound formations in scandium modified Al–Si–Mg alloys were studied. There were two levels of iron addition (0.2 and 0.4 wt.%) and two levels of scandium addition (0.2 and 0.4 wt.%). We found that the effects of scandium modification decreased with increasing iron addition. The morphologies of the complex intermetallic compounds were characterized by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and electron backscatter diffraction (EBSD) techniques. It was found that scandium changes the morphology of Fe-rich intermetallic compounds from β-phase (plate-like) to α-phase, which reduces the harmful effects of β-phase.

  6. Oxidation influence on crystallisation in iron-based amorphous alloys

    Energy Technology Data Exchange (ETDEWEB)

    Gloriant, T.; Surinach, S.; Munoz, J.S.; Baro, M.D. [Universitat Autonoma de Barcelona (Spain). Dept. de Fisica; Inoue, A. [Tohoku Univ., Sendai (Japan). Inst. for Materials Research

    2001-07-01

    The partially crystalline iron-based nanophase composites elaborated by rapid solidification techniques are very attractive for their excellent soft magnetic properties and their potential for industrial applications. In these nanocomposite materials a control of both the structure (size, shape and distribution of the nanoparticles in the amorphous matrix) and the kinetic behaviour (nucleation and growth mechanism) is essential in order to obtain the best properties and to be able to produce them at the industrial scale. Our group has been working in this research area for a long time and the investigation presented here is the result of an international collaboration. This study deals with the effect of cobalt addition in Fe-Nb-B melt-spun amorphous alloys on the devitrification/crystallisation processes induced by thermal treatments and characterised by X-ray diffraction analysis (XRD), thermomagnetic analysis (TMG) and transmission electron microscopy observations (TEM). The transformation sequences, from the initial amorphous phase to the fully crystallised final state, were carried out using different annealing experiments (under vacuum and in air) and have revealed a strong influence of the environmental atmosphere during devitrification. It is shown that oxidation can greatly affect the crystallisation behaviour as a result of the high metastable state of the initial amorphous phase. The results and observations of this phenomenon will be presented. (orig.)

  7. Effect of Iron and Magnesium on Alloy AL9M Structure and Properties

    Science.gov (United States)

    Bazhenov, V. E.; Koltygin, A. V.; Belov, V. D.

    2017-09-01

    The effect of iron impurity on the structure and properties of aluminum alloy AL9M, especially its action on magnesium distribution within the structure, is studied. The microstructure of a cast component of this alloy broken during operation is analyzed. It is shown that iron impurity has an unfavorable effect on structure and mechanical properties of a casting due to appearance of Al9Fe2Si and Al18Fe2Mg7Si10 intermetallics. Formation of these intermetallics consumes a considerable amount of magnesium and lowers the content of the Q(Al5Cu2Mg8Si6) strengthening phase in the alloy structure.

  8. Alkaline stress corrosion of iron-nickel-chromium austenitic alloys

    International Nuclear Information System (INIS)

    Hocquellet, Dominique

    1984-01-01

    This research thesis reports the study of the behaviour in stress corrosion of austenitic iron-nickel-chromium alloys by means of tensile tests at imposed strain rate, in a soda solution at 50 pc in water and 350 degrees C. The author shows that the mechanical-chemical model allows the experimental curves to be found again, provided the adjustment of characteristic parameters, on the one hand, of corrosion kinetics, and on the other hand, of deformation kinetics. A classification of the studied alloys is proposed [fr

  9. Corrosion resistance of cast irons and titanium alloys as reference engineered metal barriers for use in basalt geologic storage: a literature assessment

    International Nuclear Information System (INIS)

    Charlot, L.A.; Westerman, R.E.

    1981-07-01

    A survey and assessment of the literature on the corrosion resistance of cast irons and low-alloy titanium are presented. Selected engineering properties of cast iron and titanium are briefly described; however, the corrosion resistance of cast iron and titanium in aqueous solutions or in soils and their use in a basalt repository are emphasized. In evaluating the potential use of cast iron and titanium as structural barrier materials for long-lived nuclear waste packages, it is assumed that titanium has the general corrosion resistance to be used in relatively thin cross sections whereas the cost and availability of cast iron allows its use even in very thick cross sections. Based on this assumption, the survey showed that: The uniform corrosion of low-alloy titanium in a basalt environment is expected to be extremely low. A linear extrapolation of general corrosion rates with an added corrosion allowance suggests that a 3.2- to 6.4-mm-thick wall may have a life of 1000 yr. Pitting and crevice corrosion are not likely corrosion modes in basalt ground waters. It is also unlikely that stress corrosion cracking (SCC) will occur in the commercially pure (CP) titanium alloy or in palladiumor molybdenum-alloyed titanium materials. Low-alloy cast irons may be used as barrier metals if the environment surrounding the metal keeps the alloy in the passive range. The solubility of the corrosion product and the semipermeable nature of the oxide film allow significant uniform corrosion over long time periods. A linear extrapolation of high-temperature corrosion rates on carbon steels and corrosion rates of cast irons in soils gives an estimated metal penetration of 51 to 64 mm after 1000 yr. A corrosion allowance of 3 to 5 times that suggests that an acceptable cast iron wall may be from 178 to 305 mm thick. Although they cannot be fully assessed, pitting and crevice corrosion should not affect cast iron due to the ground-water chemistry of basalt

  10. Preparation and Characterization of Nicke-iron Alloy Film as Freestanding Electrode for Oxygen Evolution Reaction

    Directory of Open Access Journals (Sweden)

    Yao Mengqi

    2018-01-01

    Full Text Available This work reports the porous nicke-iron alloy film supported on stainless steel mesh as freestanding electrode for enhanced oxygen evolution reaction (OER catalyst prepared from an one step electrodeposition method. Results indicated that the porous nickle-iron alloy film exhibits a low overpotential of 270 mV at 10 mA cm-2 and excellent electroconductibility. The superior OER properties can be attributed to its novel synthetic process, conductive substrate and porous structure. This work will provide a new strategy to fabricate alloy film for OER electrocatalyst.

  11. Diffusion Coefficient in the Zinc Coating Shaped on the Surface of Cast Iron and Steel Alloys

    Directory of Open Access Journals (Sweden)

    Kopyciński D.

    2015-06-01

    Full Text Available The article presents the method to assess the diffusion coefficient D in the sub-layer of intermetallic phases formed during hot-dip galvanizing “Armco” iron and ductile cast iron EN-GJS-500-7. Hot-dip galvanizing is one of the most popular forms of long-term protection of Fe-C alloys against corrosion. The process for producing a protective layer of sufficient quality is closely related to diffusion of atoms of zinc and iron. The simulation consist in performed a hot-dip galvanizing in laboratory condition above Fe-C alloys, in the Department of Engineering of Cast Alloys and Composites. Galvanizing time ranged from 15 to 300 seconds. Then metallographic specimens were prepared, intermetallic layers were measured and diffusion coefficient (D were calculated. It was found that the diffusion coefficient obtained during hot-dip galvanizing “Armco” iron and zinc is about two orders of magnitude less than the coefficient obtained on ductile cast iron EN-GJS-500-7.

  12. Influence of the thermal history of a particle during atomization on the morphology of carbides in a hypereutectic iron based alloy

    International Nuclear Information System (INIS)

    Kusý, M.; Behúlová, M.; Grgač, P.

    2012-01-01

    Highlights: ► Identification of solidification microstructures in RS powder from iron based alloy. ► Microstructures affected and nonaffected during the post-recalescence period. ► Thermokinetic newtonian model of rapid solidification of a droplet in gas atomization. ► Droplet thermal history and conditions for the microstructure development. ► Parameters influencing development of different solidification microstructures. - Abstract: Basic principles and consequences of the rapid solidification processing of melts have been successfully exploited in several progressive technologies of material production. In the paper, the solidification microstructures developed in the hypereutectic iron based alloy with the chemical composition of 3% C–3% Cr–12% V (wt.%) prepared by nitrogen gas atomization are presented and analysed. Several main types of solidification microstructures were identified in the rapidly solidified powder particles. According to the morphological features of carbide phases and computed thermal history of rapidly solidified particles, the microstructures were divided into two groups – microstructures morphologically non-affected during the post-recalescence period of solidification, and microstructures with morphological transitions occurring during the quasi-isothermal period of structure development. Based on the thermokinetic newtonian model of rapid solidification of a spherical droplet in the process of atomization, the thermal history of droplets with diameter from 20 μm to 400 μm rapidly solidified from different nucleation temperatures was studied. The thermo-physical conditions necessary for the development of variable microstructures in single rapidly solidified powder particles are predicted and discussed. The nucleation temperature, recalescence temperature and duration of quasi-isothermal plateau are supposed to be the most important parameters influencing the microstructure development in the rapidly solidified

  13. Grain refinement of permanent mold cast copper base alloys. Final report

    Energy Technology Data Exchange (ETDEWEB)

    Sadayappan, M.; Thomson, J. P.; Elboujdaini, M.; Gu, G. Ping; Sahoo, M.

    2004-04-29

    Grain refinement behavior of copper alloys cast in permanent molds was investigated. This is one of the least studied subjects in copper alloy castings. Grain refinement is not widely practiced for leaded copper alloys cast in sand molds. Aluminum bronzes and high strength yellow brasses, cast in sand and permanent molds, were usually fine grained due to the presence of more than 2% iron. Grain refinement of the most common permanent mold casting alloys, leaded yellow brass and its lead-free replacement EnviroBrass III, is not universally accepted due to the perceived problem of hard spots in finished castings and for the same reason these alloys contain very low amounts of iron. The yellow brasses and Cu-Si alloys are gaining popularity in North America due to their low lead content and amenability for permanent mold casting. These alloys are prone to hot tearing in permanent mold casting. Grain refinement is one of the solutions for reducing this problem. However, to use this technique it is necessary to understand the mechanism of grain refinement and other issues involved in the process. The following issues were studied during this three year project funded by the US Department of Energy and the copper casting industry: (1) Effect of alloying additions on the grain size of Cu-Zn alloys and their interaction with grain refiners; (2) Effect of two grain refining elements, boron and zirconium, on the grain size of four copper alloys, yellow brass, EnviroBrass II, silicon brass and silicon bronze and the duration of their effect (fading); (3) Prediction of grain refinement using cooling curve analysis and use of this method as an on-line quality control tool; (4) Hard spot formation in yellow brass and EnviroBrass due to grain refinement; (5) Corrosion resistance of the grain refined alloys; (6) Transfer the technology to permanent mold casting foundries; It was found that alloying elements such as tin and zinc do not change the grain size of Cu-Zn alloys

  14. Effect of alloying elements on characteristics of iron passive state in sulfuric acid

    International Nuclear Information System (INIS)

    Rejes Jola, O.; Mustafa-Zade, F.M.; Sukhotin, A.M.; Tchannikova, O.A.

    1981-01-01

    The curves of anodic polarization of iron binary alloys with Cr, Mo, W, Ni, Si, Co, Mn, Re, Ti, Al, Cu, Bi, Zn, In, V, Sb, Ta, Hf, Pb, Sn, Zr, Nb, Ce, B, P, S in 0.5 MH 2 SO 4 are studied. Passivation potentials, potentials of total passivation, transpassivity and current density are determined in the passivity region. All alloys had alpha-structure, the content of alloying elements was close to solubility in solid solution. Elements are classified according to the type of their effect on passive state of iron. Character of this effect does not have a direct connection with passivation ability the elements themselves, it is determined, probably, by a possibility to form stable passivating ruixed oxides of the ferrospinel type [ru

  15. Determination of low alloying element concentrations in cast iron by laser induced breakdown spectroscopy based on TEA CO2 laser system

    Directory of Open Access Journals (Sweden)

    Savović Jelena J.

    2017-01-01

    Full Text Available The analytical capability of laser-produced plasma for the analysis of low alloying elements in cast iron samples has been investigated. The plasma was induced by irradiation of a sample in air at atmospheric pressure using an infrared CO2 laser. Emission spectra were recorded by time-integrated spatially- resolved measurement technique. A set of ten cast iron samples in a powder or particulate form were provided by BAM (Bundesanstalt für Material Forschung und Prüfung, Deutschland, seven of which were used for calibration, and three were treated as unknowns. Linear calibration curves were obtained for copper, chromium, and nickel, with correlation coefficients above 0.99. Precision and accuracy of the LIBS method was evaluated and compared to those obtained by the inductively coupled plasma (ICP analysis of the same samples. Detection limits for Cu, Cr and Ni were close to those reported in the literature for other comparable iron-based alloys obtained using different LIBS systems. Analytical figures of merit of the studied LIBS system may be considered as satisfying, especially in the light of other advantages of the method, like cost effective and fast analysis with no sample preparation, and with a possibility for real-time on-site analysis. [Project of the Serbian Ministry of Education, Science and Technological Development, Grant no. 172019

  16. Embrittlement of nickel-, cobalt-, and iron-base superalloys by exposure to hydrogen

    Science.gov (United States)

    Gray, H. R.

    1975-01-01

    Five nickel-base alloys (Inconel 718, Udimet 700, Rene 41, Hastelloy X, and TD-NiCr), one cobalt-base alloy (L-605), and an iron-base alloy (A-286) were exposed in hydrogen at 0.1 MN/sq m (15 psi) at several temperatures in the range from 430 to 980 C for as long as 1000 hours. These alloys were embrittled to varying degrees by such exposures in hydrogen. Embrittlement was found to be: (1) sensitive to strain rate, (2) reversible, (3) caused by large concentrations of absorbed hydrogen, and (4) not associated with any detectable microstructural changes in the alloys. These observations are consistent with a mechanism of internal reversible hydrogen embrittlement.

  17. Iron -chromium alloys and free surfaces: from ab initio calculations to thermodynamic modeling

    International Nuclear Information System (INIS)

    Levesque, M.

    2010-11-01

    Ferritic steels possibly strengthened by oxide dispersion are candidates as structural materials for generation IV and fusion nuclear reactors. Their use is limited by incomplete knowledge of the iron-chromium phase diagram at low temperatures and of the phenomena inducing preferential segregation of one element at grain boundaries or at surfaces. In this context, this work contributes to the multi-scale study of the model iron-chromium alloy and their free surfaces by numerical simulations. This study begins with ab initio calculations of properties related to the mixture of atoms of iron and chromium. We highlight complex dependency of the magnetic moments of the chromium atoms on their local chemical environment. Surface properties are also proving sensitive to magnetism. This is the case of impurity segregation of chromium in iron and of their interactions near the surface. In a second step, we construct a simple energy model for high numerical efficiency. It is based on pair interactions on a rigid lattice to which are given local chemical environment and temperature dependencies. With this model, we reproduce the ab initio results at zero temperature and experimental results at high temperature. We also deduce the solubility limits at all intermediate temperatures with mean field approximations that we compare to Monte Carlo simulations. The last step of our work is to introduce free surfaces in our model. We then study the effect of ab initio calculated bulk and surface properties on surface segregation.Finally, we calculate segregation isotherms. We therefore propose an evolution model of surface composition of iron-chromium alloys as a function of bulk composition. which are given local chemical environment and temperature dependencies. With this model, we reproduce the ab initio results at zero temperature and experimental results at high temperature. We also deduce the solubility limits at all intermediate temperatures with mean field approximations that

  18. Method of fabricating thin-walled articles of tungsten-nickel-iron alloy

    Science.gov (United States)

    Hovis, Jr., Victor M.; Northcutt, Jr., Walter G.

    1982-01-01

    The present invention relates to a method for fabricating thin-walled high-density structures oftungsten-nickel-iron alloys. A powdered blend of the selected alloy constituents is plasma sprayed onto a mandrel having the desired article configuration. The sprayed deposit is removed from the mandrel and subjected to liquid phase sintering to provide the alloyed structure. The formation of the thin-walled structure by plasma spraying significantly reduces shrinkage, and cracking while increasing physical properties of the structure over that obtainable by employing previously known powder metallurgical procedures.

  19. Carbon Dissolution Using Waste Biomass—A Sustainable Approach for Iron-Carbon Alloy Production

    Directory of Open Access Journals (Sweden)

    Irshad Mansuri

    2018-04-01

    Full Text Available This paper details the characterisation of char obtained by high-temperature pyrolysis of waste macadamia shell biomass and its application as carbon source in iron-carbon alloy production. The obtained char was characterised by ultimate and proximate analysis, X-ray diffraction (XRD, Raman spectroscopy, Fourier-transform infrared spectroscopy (FTIR, X-ray photon spectroscopy (XPS, Brunauer-Emmett-Teller (BET surface area via N2 isothermal adsorption and scanning electron microscopy (SEM. The results indicated that obtained char is less porous, low in ash content, and high in carbon content. Investigation of iron-carbon alloy formation through carbon dissolution at 1550 °C was carried out using sessile drop method by using obtained char as a carbon source. Rapid carbon pickup by iron was observed during first two minutes of contact and reached a saturation value of ~5.18 wt % of carbon after 30 min. The carbon dissolution rate using macadamia char as a source of carbon was comparatively higher using than other carbonaceous materials such as metallurgical coke, coal chars, and waste compact discs, due to its high percentage of carbon and low ash content. This research shows that macadamia shell waste, which has a low content of ash, is a valuable supplementary carbon source for iron-carbon alloy industries.

  20. Development of a technology for amorphous material (Co-free) hardfacing on primary side component materials using laser beam to improve their wear/erosion.corrosion resistance

    Energy Technology Data Exchange (ETDEWEB)

    Suh, Jeong Hun; Kim, J. S.; Han, J. H.; Lee, D. H.; Hwang, S. S

    2000-08-01

    A technology of laser hardfacing of amorphous materials onto materials used in the primary-side components has been developed in order to improve their integrity and reduce the radiation fluence in the primary system. (1) Development of a powder feeding system for the laser cladding. (2) Modification of the laser system in order to perform cladding the part surfaces with complex 3D geometries through the tool paths determined with CAD/CAM. (3) Development of laser cladding technology with amorphous alloy. (4) Examination and analysis of the microstructure, chemical composition, and phases of the clads. (5) Evaluation of the mechanical properties of the clads. (6) Development of an ultrasonic vibrator for VSR.

  1. Development of a technology for amorphous material (Co-free) hardfacing on primary side component materials using laser beam to improve their wear/erosion.corrosion resistance

    International Nuclear Information System (INIS)

    Suh, Jeong Hun; Kim, J. S.; Han, J. H.; Lee, D. H.; Hwang, S. S.

    2000-08-01

    A technology of laser hardfacing of amorphous materials onto materials used in the primary-side components has been developed in order to improve their integrity and reduce the radiation fluence in the primary system. 1) Development of a powder feeding system for the laser cladding. 2) Modification of the laser system in order to perform cladding the part surfaces with complex 3D geometries through the tool paths determined with CAD/CAM. 3) Development of laser cladding technology with amorphous alloy. 4) Examination and analysis of the microstructure, chemical composition, and phases of the clads. 5) Evaluation of the mechanical properties of the clads. 6) Development of an ultrasonic vibrator for VSR

  2. Development of a technology for amorphous material (Co-free) hardfacing on primary side component materials using laser beam to improve their wear/erosion.corrosion resistance

    International Nuclear Information System (INIS)

    Suh, Jeong Hun; Kim, J. S.; Hwang, S. S.; Lim, Y. S.

    1999-08-01

    A technology of laser hardfacing of amorphous materials on materials used in the primary-side components has been developed in order to improve their integrity and reduce the radiation fluence in the primary system. 1) Development of a power feeding system for the primary system. 2) Modification of the laser system in order to perform cladding the part surfaces with complex 3D geometries through the tool paths determined with CAD/CAM. 3) Development of laser cladding technology with amorphous alloy. 4) Examination and analysis of the microstructure, chemical composition, and phase of the clad. 5) Evaluation of the mechanical properties of the clad. 6) Development of an ultrasonic vibrator for VSR. (author)

  3. Analysis of PTA hardfacing with CoCrWC and CoCrMoSi alloys

    Directory of Open Access Journals (Sweden)

    Adriano Scheid

    2013-12-01

    Full Text Available CoCrWC alloys are widely used to protect components that operate under wear and high temperature environments. Enhanced performance has been achieved with the CoCrMoSi alloys but processing this alloy system is still a challenge due to the presence of the brittle Laves phase, particularly when welding is involved. This work evaluated Plasma Transferred Arc coatings processed with the Co-based alloy CoMoCrSi - Tribaloy T400, reinforced with Laves phase, comparing its weldability to the CoCrWC - Stellite 6, reinforced with carbides. Coatings were also analyzed regarding the response to temperature exposure at 600°C for 7 days and subsequent effect on microstructure and sliding abrasive wear. Coatings characterization was carried out by light and scanning electron microscopy, X-ray diffraction and Vickers hardness. CoCrWC coatings exhibited a Cobalt solid solution dendritic microstructure and a thin interdendritic region with eutectic carbides, while CoCrMoSi deposits exhibit a large lamellar eutectic region of Laves phase and Cobalt solid solution and a small fraction of primary Laves phase. Although phase stability was observed by X-ray diffraction, coarsening of the microstructure occurred for both alloys. CoCrMoSi showed thicker lamellar Laves phase and CoCrWC coarser eutectic carbides. Coatings stability assessed by wear tests revealed that although the wear rate of the as-deposited CoCrMoSi alloy was lower than that of CoCrWC alloy its increase after temperature exposure was more significant, 22% against 15%. Results were discussed regarding the protection of industrial components in particular, bearings in 55AlZn hot dip galvanizing components.

  4. Development of iron aluminides

    International Nuclear Information System (INIS)

    McKamey, C.G.; Viswanathan, S.; Goodwin, G.M.; Sikka, V.K.

    1994-01-01

    Recent studies demonstrating that improved engineering ductility (to 10-15% in Fe 3 Al) can be achieved in wrought Fe 3 Al-based iron aluminide alloys through control of composition and microstructure are discussed. Accompanying this improvement has been an increased understanding of the causes for ambient temperature embrittlement in this system. Because of these advances, iron aluminide alloys are being considered for many structural uses, especially for applications where their excellent corrosion resistance is needed. The understanding and control of cast structures are important steps in making iron-aluminide alloys viable engineering materials. This includes understanding the various components of cast structure, their evolution, their properties, their behavior during further processing, and, finally, their effect on mechanical properties. The first phase of the study of cast Fe 3 Al-based alloys characterized the various components of the cast structure in the FA-129 alloy, while the current phase of the research involves characterizing the as-cast mechanical properties of Fe 3 Al-based alloys. The investigation of the room temperature mechanical properties of as-cast Fe 3 Al, including tensile tests in air, oxygen, and water vapor environments is described. Studies have begun to refine the grain size of the cast structure. An investigation of the effect of environmental hydrogen embrittlement on the weldability of wrought alloys was also initiated during this period with the aim of understanding the role of environment in the cold-cracking of iron aluminides

  5. Thin wall ductile iron casting as a substitute for aluminum alloy casting in automotive industry

    Directory of Open Access Journals (Sweden)

    M. Górny

    2009-01-01

    Full Text Available In paper it is presented thin wall ductile iron casting (TWDI as a substitute of aluminium alloy casting. Upper control arm made of ductile iron with wall thickness ranging from 2 – 3.7 mm was produced by inmold process. Structure, mechanical properties and computer simulations were investigated. Structural analysis of TWDI shows pearlitic-ferritic matrix free from chills and porosity. Mechanical testing disclose superior ultimate tensile strength (Rm, yield strength (Rp0,2 and slightly lower elongation (E of TWDI in comparison with forged control arm made of aluminium alloy (6061-T6. Moreover results of computer simulation of static loading for tested control arms are presented. Analysis show that the light-weight ductile iron casting can be loaded to similar working conditions as the forged Al alloy without any potential failures.

  6. Effects of alloying elements on the microstructure and fatigue properties of cast iron for internal combustion engine exhaust manifolds

    Science.gov (United States)

    Eisenmann, David J.

    In the design of exhaust manifolds for internal combustion engines the materials used must exhibit resistance to corrosion at high temperatures while maintaining a stable microstructure. Cast iron has been used for manifolds for many years by auto manufacturers due to a combination of suitable mechanical properties, low cost, and ease of casting. Over time cast iron is susceptible to microstructural changes, corrosion, and oxidation which can result in failure due to fatigue. This thesis seeks to answer the question: "Can observed microstructural changes and measured high temperature fatigue life in cast iron alloys be used to develop a predictive model for fatigue life?" the importance of this question lies in the fact that there is little data for the behavior of cast iron alloys at high temperature. For this study two different types of cast iron, 50HS and HSM will be examined. Of particular concern for the high Si+C cast irons (and Mo in the case of the HSM cast iron) are subsurface microstructural changes that result due to heat treatment including (1) decarburization, (2) ferrite formation, (3) graphitization, (4) internal oxidation of the Si, (5) high temperature fatigue resistance, and (6) creep potential. Initial results obtained include microstructure examination after being exposed to high temperatures, grain size, nodule size, and hardness measurements. The initial examinations concluded that both cast irons performed fairly similarly, although the microstructure of the HSM samples did show slightly better resistance to high temperature as compared to that of the 50HS. Follow on work involved high temperature fatigue testing of these two materials in order to better determine if the newer alloy, HSM is a better choice for exhaust manifolds. Correlations between fatigue performance and microstructure were made and discussed, with the results examined in light of current and proposed models for predicting fatigue performance based on computational methods

  7. Estimation of the Thickness and the Material Combination of the Thermal Stress Control Layer (TSCL) for the Stellite21 Hardfaced STD61 Hot Working Tool Steel Using Three-Dimensional Finite Element Analysis

    International Nuclear Information System (INIS)

    Park, Na-Ra; Ahn, Dong-Gyu; Oh, Jin-Woo

    2014-01-01

    The research on a thermal stress control layer (TSCL) begins to undertake to reduce residual stress and strain in the vicinity of the joined region between the hardfacing layer and the base part. The goal of this paper is to estimate the material combination and the thickness of TSCL for the Stellite21 hardfaced STD61 hot working tool steel via three-dimensional finite element analysis (FEA). TSCL is created by the combination of Stellite21 and STD61. The thickness of TSCL ranges from 0.5 mm to 1.5 mm. The influence of the material combination and the thickness of TSCL on temperature, thermal stress and thermal strain distributions of the hardfaced part have been investigated. The results of the investigation have been revealed that a proper material combination of TSCL is Stellite21 of 50 % and STD61 of 50 %, and its appropriate thickness is 1.0 mm

  8. TEM investigation of ductile iron alloyed with vanadium.

    Science.gov (United States)

    Dymek, S; Blicharski, M; Morgiel, J; Fraś, E

    2010-03-01

    This article presents results of the processing and microstructure evolution of ductile cast iron, modified by an addition of vanadium. The ductile iron was austenitized closed to the solidus (1095 degrees C) for 100 h, cooled down to 640 degrees C and held on at this temperature for 16 h. The heat treatment led to the dissolution of primary vanadium-rich carbides and their subsequent re-precipitation in a more dispersed form. The result of mechanical tests indicated that addition of vanadium and an appropriate heat treatment makes age hardening of ductile iron feasible. The precipitation processes as well as the effect of Si content on the alloy microstructure were examined by scanning and transmission electron microscopy. It was shown that adjacent to uniformly spread out vanadium-rich carbides with an average size of 50 nm, a dispersoid composed of extremely small approximately 1 nm precipitates was also revealed.

  9. Deformation mechanism maps for pure iron, corrosion resistant austenitic steels and a low-alloy carbon steel

    International Nuclear Information System (INIS)

    Frost, H.Y.; Ashby, M.F.

    1980-01-01

    Principles of construction of deformation mechanisms charts for iron base alloys are presented. Deformation mechanisms charts for pure iron, 316 and 314 stainless steels, a ferritic steel with 1% Cr, Mo, V are given, examples of the charts application being provided. The charts construction is based, when it is possible, on the state equations, deduced from theoretical models and satisfying experimental data. The charts presented should be considered as an attempt to unite the main regularities of the theory of dislocations and diffusion with the observed experimental picture of plastic deformation and creep of commercial steels [ru

  10. The Hydrogen Pickup Behavior for Zirconium-based Alloys in Various Out-of-pile Corrosion Test Conditions

    Energy Technology Data Exchange (ETDEWEB)

    Aomi, M.; Etoh, Y.; Ishimoto, S.; Une, K. [Nippon Nuclear Fuel Development, Co., Ltd., 2163 Narita-cho, Oarai-machi, Ibaraki-ken, 311-1313 (Japan); Ito, K. [Global Nuclear Fuel Japan Co., Ltd., 3-1 Uchikawa 2-chome, Yokosuka-shi, Kanagawa-ken, 239-0836 (Japan)

    2009-06-15

    An acceleration of hydrogen absorption in zirconium alloy claddings at high burnups is one of the most important issues limiting the fuel performance from the viewpoint of cladding integrity. In this context, advanced cladding materials with higher corrosion resistant and lower hydrogen absorption properties have been widely searched in various organizations. In this study, four kinds of zirconium-based alloys, whose in-pile data had been acquired [1,2] were subjected to comprehensive out-of-pile corrosion tests with various temperature and atmosphere conditions in order to investigate the correlation between in-pile and out-of-pile corrosion and hydrogen pick-up behavior, i.e. Zry-2, GNF-Ziron (Zry-2-based alloy with {approx}0.25 wt % of Fe), Hi-FeNi Zircaloy (Zry-2-based alloy with {approx}0.25 wt % of Fe and {approx}0.1 wt% Ni), and VB (Zr-based alloy containing Sn, Cr, and {approx}0.5 wt % of Fe). All the alloys were annealed in RXA condition. The out-of-pile corrosion tests were carried out in three different conditions of 400 deg. C steam, 475 deg. C supercritical water, and 290 deg. C LiOH aqueous solution. In addition to these alloys, several Zry-2-based alloys with various iron contents were tested in 290 deg. C LiOH aqueous solution. Among the four corrosion conditions, the 290 deg. C LiOH aqueous solution test well screened the hydrogen pick-up behavior of the alloys. The hydrogen absorption decreased with higher iron contents in the alloys in both the out-of-pile and in-pile conditions. Especially, the distinct suppression of hydrogen absorption was observed for VB with the highest iron content. The similar dependence of iron content on the hydrogen pick-up fraction was also obtained for the Zry-2-based alloys with different iron contents, which were corroded in the 290 deg. C LiOH aqueous solution condition. As for the corrosion behavior in the 290 deg. C LiOH aqueous solution condition, the weight gains of Zry-2, GNF-Ziron and VB followed the 1

  11. In vitro and in vivo corrosion properties of new iron-manganese alloys designed for cardiovascular applications.

    Science.gov (United States)

    Drynda, Andreas; Hassel, Thomas; Bach, Friedrich Wilhelm; Peuster, Matthias

    2015-04-01

    The principle of biodegradation for the production of temporary implant materials (e.g. stents) plays an important role in the treatment of congenital heart defects. In the last decade several attempts have been made with different alloy materials-mainly based on iron and magnesium. None of the currently available materials in this field have demonstrated satisfying results and have therefore not found entry into broad clinical practice. While magnesium or magnesium alloy systems corrode too fast, the corrosion rate of pure iron-stents is too slow for cardiovascular applications. In the last years FeMn alloy systems were developed with the idea that galvanic effects, caused by different electrochemical properties of Fe and Mn, would increase the corrosion rate. In vitro tests with alloys containing up to 30% Mn showed promising results in terms of biocompatibility. This study deals with the development of new FeMn alloy systems with lower Mn concentrations (FeMn 0.5 wt %, FeMn 2.7 wt %, FeMn 6.9 wt %) to avoid Mn toxicity. Our results show, that these alloys exhibit good mechanical features as well as suitable in vitro biocompatibility and corrosion properties. In contrast, the evaluation of these alloys in a mouse model led to unexpected results-even after 9 months no significant corrosion was detectable. Preliminary SEM investigations showed that passivation layers (FeMn phosphates) might be the reason for corrosion resistance. If this can be proved in further experiments, strategies to prevent or dissolve those layers need to be developed to expedite the in vivo corrosion of FeMn alloys. © 2014 Wiley Periodicals, Inc.

  12. Iron-nickel alloys as canister material for radioactive waste disposal in underground repositories

    International Nuclear Information System (INIS)

    Apps, J.A.

    1982-01-01

    Canisters containing high-level radioactive waste must retain their integrity in an underground waste repository for at least one thousand years after burial (Nuclear Regulatory Commission, 1981). Since no direct means of verifying canister integrity is plausible over such a long period, indirect methods must be chosen. A persuasive approach is to examine the natural environment and find a suitable material which is thermodynamically compatible with the host rock under the environmental conditions with the host rock under the environmental conditions expected in a waste repository. Several candidates have been proposed, among them being iron-nickel alloys that are known to occur naturally in altered ultramafic rocks. The following review of stability relations among iron-nickel alloys below 350 0 C is the initial phase of a more detailed evaluation of these alloys as suitable canister materials

  13. Effect of Iron Impurity on the Phase Composition, Structure and Properties of Magnesium Alloys Containing Manganese and Aluminum

    Science.gov (United States)

    Volkova, E. F.

    2017-07-01

    Results of a study of the interaction between iron impurity and manganese and aluminum alloying elements during formation of phase composition in alloys of the Mg - Mn, Mg - Al, Mg - Al - Mn, and Mg - Al - Zn - Mn systems are presented. It is proved that this interaction results in introduction of Fe into the intermetallic phase. The phase compositions of model magnesium alloys and commercial alloys MA2-1 and MA5 are studied. It is shown that both manganese and aluminum may bind the iron impurity into phases. Composite Fe-containing intermetallic phases of different compositions influence differently the corrosion resistance of magnesium alloys.

  14. Elastic properties of magnetostrictive rare-earth-iron alloys

    International Nuclear Information System (INIS)

    Cullen, J.R.; Blessing, G.; Rinaldi, S.

    1978-01-01

    The elastic properties of certain magnetostrictive rare-earth-iron alloys, namely polycrystalline Tbsub(0.3)Dysub(0.7)Fesub(2), Smsub(0.88)Dysub(0.12)Fesub(2)and amorphous TbFesub(2), were investigated ultrasonically. In all cases two shear waves were observed propagating simultaneously when a magnetic field was applied perpendicular to the direction of propagation. A model to explain this behaviour, based on magnetic-elastic coupling within local regions of these disordered materials, is developed and discussed in two limiting cases: (i) strongly coupled regions for which an effective isotropic magneto-elastic coupling is appropriate, and (ii) materials for which the elastic properties of the conglomerate are determined by averaging over those of independent regions. Experimental results up to fields of 25 kOe on the alloys mentioned above are exhibited and compared with the limiting cases (i) and (ii). In the case of polycrystalline Tbsub(0.3)Dysub(0.7)Fesub(2) further comparison is made between the determination of the magneto-elastic coupling constants using this model and the determination by using the results of a previous single-crystal study. (author)

  15. Effect of Ternary Addition of Iron on Shape Memory Characteristics of Cu-Al Alloys

    Science.gov (United States)

    Raju, T. N.; Sampath, V.

    2011-07-01

    The effect of alloying Cu-Al alloys with Fe on their transformation temperatures and shape memory properties was investigated by differential scanning calorimetry and bend test. It was found that the minor additions of iron resulted in change of transformation temperatures and led to excellent shape memory properties of the alloys. Since the transformation temperatures are high, they are an ideal choice for high-temperature applications.

  16. Study of the quenching and subsequent return to room temperature of uranium-chromium, uranium-iron, and uranium-molybdenum alloys containing only small amounts of the alloying element

    International Nuclear Information System (INIS)

    Delaplace, J.

    1960-09-01

    By means of an apparatus which makes possible thermal pre-treatments in vacuo, quenching carried out in a high purity argon atmosphere, and simultaneous recording of time temperature cooling and thermal contraction curves, the author has examined the transformations which occur in uranium-chromium, uranium-iron and uranium-molybdenum alloys during their quenching and subsequent return to room temperature. For uranium-chromium and uranium-iron alloys, the temperature at which the γ → β transformation starts varies very little with the rate of cooling. For uranium-molybdenum alloys containing 2,8 atom per cent of Mo, this temperature is lowered by 120 deg. C for a cooling rate of 500 deg. C/mn. The temperature at which the β → α transformation starts is lowered by 170 deg. C for a cooling rate of 500 deg. C/mn in the case of uranium-chromium alloy containing 0,37 atom per cent of Cr. The temperature is little affected in the case of uranium-iron alloys. The addition of chromium or iron makes it possible to conserve the form β at ordinary temperatures after quenching from the β and γ regions. The β phase is particularly unstable and changes into needles of the α form even at room temperatures according to an autocatalytic transformation law similar to the austenitic-martensitic transformation law in the case of iron. The β phase obtained by quenching from the β phase region is more stable than that obtained by quenching from the γ region. Chromium is a more effective stabiliser of the β phase than is iron. Unfortunately it causes serious surface cracking. The β → α transformation in uranium-chromium alloys has been followed at room temperature by means of micro-cinematography. The author has not observed the direct γ → α transformation in uranium-molybdenum alloys containing 2,8 per cent of molybdenum even for cooling rates of up to 2000 deg. C/s. He has however observed the formation of several martensitic structures. (author) [fr

  17. Effect of cerium addition on the corrosion behaviour of carbon-alloyed iron aluminides

    International Nuclear Information System (INIS)

    Sriram, S.; Balasubramaniam, R.; Mungole, M.N.; Bharagava, S.; Baligidad, R.G.

    2006-01-01

    The effect of Ce addition on the microstructure and corrosion behavior of carbon-alloyed iron aluminides Fe-20.0Al-2.0C, Fe-18.5Al-3.6C and Fe-19.2Al-3.3C-0.07Ce (in at.%) has been studied. The potentiodynamic polarization behaviour of the alloys was evaluated in freely aerated 0.25 mol/l H 2 SO 4 . A 0.05% C steel was used for comparison purposes. All the alloys exhibited active-passive behaviour in the acidic solution. The addition of Ce destroyed passivity as indicated by lower breakdown potentials in polarization studies. This has been related to the finer distribution of the carbides in the microstructure. Corrosion rates were evaluated by immersion testing. The iron aluminide with Ce addition exhibited a lower corrosion rate compared to the aluminides without Ce addition. This has been attributed to modifications in surface film with Ce addition. Scanning electron microscopy of corroded surfaces indicated that the carbon-alloyed intermetallics were susceptible to localized galvanic corrosion due to the presence of carbides in the microstructure

  18. Relation between feeding mechanisms and solidification mode in 380 aluminium alloy with different iron contents

    International Nuclear Information System (INIS)

    Tovio, D. O.; Gonzalez, A.C.; Mugica, G. W.; Cuyas, J. C.

    2003-01-01

    In the present work the effect of iron (0.15, 0.42 and 0.86%) content in feeding mechanisms for 380 aluminium alloy has been studied. The feeding capacity has been evaluated by a device that produces a barrier removable to allowing the movement of the inter dendritic liquid. The results show the flow of different quantity of liquid, it depends of the temperature of operating the device and of the iron content. For minimum and maximum iron content, the inter dendritic and bursts feeding mechanisms are fundamentally involved, for 0.42% of iron the feeding mechanisms was the inter dendritic. The authors establish this behavior by the solidification mode of alloy, which promotes the presence of particles of Si or plates of b-Al 3 FeDi phase, in the inter dendritic channels and produce the different feeding mechanisms. (Author) 15 refs

  19. Adhesive wear of iron chromium nickel silicon manganese molybdenum niobium alloys with duplex structure

    International Nuclear Information System (INIS)

    Lugscheider, E.; Deppe, E.; Ambroziak, A.; Melzer, A.

    1991-01-01

    Iron nickel chromium manganese silicon and iron chromium nickel manganese silicon molybdenum niobium alloys have a so-called duplex structure in a wide concentration range. This causes an excellent resistance to wear superior in the case of adhesive stress with optimized concentrations of manganese, silicon, molybdenum and niobium. The materials can be used for welded armouring structures wherever cobalt and boron-containing alloy systems are not permissible, e.g. in nuclear science. Within the framework of pre-investigations for manufacturing of filling wire electrodes, cast test pieces were set up with duplex structure, and their wear behavior was examined. (orig.) [de

  20. New high strength technologically ecological and expedient economically advantageous alloys on Fe-C base

    International Nuclear Information System (INIS)

    Kolev, B.V.

    2003-01-01

    The paper presents framework a part of by now obtained results of the authors studies in the period 1967(68) - 2002 about possibilities for obtaining new high-strength and wear resistant cast alloys on, Fe-C base (complex alloyed steels and cast irons of different systems with different structure, reflected in over 125 articles, 15 inventions (patents) and other scientific studies. The paper includes summarized results and discussion. Key words: new austenite steels and cast irons, mechanical characteristics, wear resistance. (Original)

  1. Cyclic Oxidation and Hot Corrosion Behavior of Nickel-Iron-Based Superalloy

    Science.gov (United States)

    Chellaganesh, D.; Adam Khan, M.; Winowlin Jappes, J. T.; Sathiyanarayanan, S.

    2018-01-01

    The high temperature oxidation and hot corrosion behavior of nickel-iron-based superalloy are studied at 900 ° and 1000 °C. The significant role of alloying elements with respect to the exposed medium is studied in detail. The mass change per unit area was catastrophic for the samples exposed at 1000 °C and gradual increase in mass change was observed at 900 °C for both the environments. The exposed samples were further investigated with SEM, EDS and XRD analysis to study the metallurgical characteristics. The surface morphology has expressed the in situ nature of the alloy and its affinity toward the environment. The EDS and XRD analysis has evidently proved the presence of protective oxides formation on prolonged exposure at elevated temperature. The predominant oxide formed during the exposure at high temperature has a major contribution toward the protection of the samples. The nickel-iron-based superalloy is less prone to oxidation and hot corrosion when compared to the existing alloy in gas turbine engine simulating marine environment.

  2. Estimation of the effect of molybdenum on chemical and electrochemical stability of iron-based alloys

    International Nuclear Information System (INIS)

    Tyurin, A.G.

    2003-01-01

    The E-pH diagram for Mo-H 2 O system is made more precise. It is shown that a passivating film on molybdenum in weakly acid, neutral and alkali solutions may constitute MoO 2 only. In strongly acid solutions at anodic polarization the film should transform according to the following scheme: MoO 2 → Mo 4 O 11 → Mo 9 O 26 → MoO 3 . Sections of a Fe-Mo-O system phase diagram and a Fe-Mo-H 2 O system E-pH diagram at 25 deg C are plotted. MoO 2 is found to be a product of iron-molybdenum alloy oxidation in the air and in water. For the system of alloy Kh17N13M2-H 2 O the section of a E-pH diagram is plotted at 25 deg C [ru

  3. Investigations on chloride-induced high temperature corrosion of iron-, nickel-, cobalt-base alloys by scanning electron microscopy and energy dispersive X-ray microspot analysis

    International Nuclear Information System (INIS)

    Ross, W.; Umland, F.

    1984-01-01

    The direct oxidation at 900 0 C in air and the corrosion of alloys in air after short exposure to chloride have been compared under identical conditions. Chloride destroys the original oxide layers by recristallisation and modifies the following scale growing in such a manner that no firmly sticking layers can be rebuilt. After a chloride induction therefore all other following corrosions will be enhanced. Experiments in a closed system, a so called transport furnace, showed that the chloride also acts as a gas phase carrier transporting firstly the oxide layer, under reducing conditions metals, too, as volatile chloro metal gas complexes in this case from hot to cold region of the furnace. Cobalt base alloys are less attacked than iron or nickel base alloys. As chloride is not found implicitly on the treated surface the identification of the chloride induced corrosion is difficult. However the scanning electron microscopy combined with quantitative energy dispersive X-ray analysis has been proved as an appropriate method for early detection. As the phenomena depend on the type of alloy, respectively, an illustration and interpretation catalogue is necessary. (orig.) [de

  4. Use of indexed sensitivity factors in the analysis of nickel and iron based alloys: study of the decalibration of sheathed Chromel/Alumel thermocouples

    International Nuclear Information System (INIS)

    Christie, W.H.

    1978-01-01

    Sheathed Chromel versus Alumel thermocouples decalibrate when exposed to temperatures in excess of 1100 0 C. Thermocouples sheathed in Inconel-600 and type 304 stainless steel were studied in this work. Quantified SIMS data showed that the observed decalibrations were due to significant alterations that took place in the Chromel and Alumel thermoelements. The amount of alteration was different for each thermocouple and was influenced by the particular sheath material used in the thermocouple construction. Relative sensitivity factors, indexed by a matrix ion species ratio, were used to quantify SIMS data for three nickel-based alloys, Chromel, Alumel, and Inconel-600, and an iron-based alloy, type 304 stainless steel. Oxygen pressure >2 x 10 -6 torr in the sputtering region gave enhanced sensitivity and superior quantitative results as compared to data obtained at instrumental residual pressure

  5. Solubility of iron in liquid lead

    International Nuclear Information System (INIS)

    Ali-Khan, I.

    1981-01-01

    The use of liquid lead in high temperature chemical and metallurgical processes is well known. The structural materials applied for the containment of these processes are either iron base alloys or possess iron as an alloying element. Besides that, lead itself is alloyed in some steels to achieve some very useful properties. For understanding the effect of liquid lead in such structural materials, it is important to determine the solubility of iron in liquid lead which would also be indicative of the stability of these alloys. At the institute of reactor materials of KFA Juelich, investigations have been conducted to determine the solubility of iron in liquid lead up to a temperature of about 1000 0 C. In this presentation the data concerning the solubility of iron in liquid lead are brought up to date and discussed including the results of our previous investigations. (orig.)

  6. Anodic behaviours, dissolution and passivation of iron-nickel alloys in sulphuric environment. Influence of friction

    International Nuclear Information System (INIS)

    Ponthiaux, Pierre

    1990-01-01

    This research thesis reports the study of anodic dissolution and passivation of iron-nickel alloys (10, 20 and 31 pc nickel) in a sulphuric environment, with or without friction, by using anodic polarization curves. Without friction, the three alloys have a similar behaviour as pure iron. The analysis reveals different dissolution and passivation mechanisms with pure iron, and highlights the influence of nickel content on corresponding kinetics. The influence of cyclic plane-on-plane friction has been studied for the 31 pc nickel alloy which has an unsteady austenitic structure. Fretting results in some modifications of polarization curves. These modifications are analysed with respect to fretting parameters (relative speed of antagonist surfaces, contact pressure). They reveal the specific influence of the following phenomena: material strain hardening, martensitic transformation induced by strain hardening, partial destruction of adsorbates and/or of the passive film. Modifications of polarization curves give also information on the evolution of friction characteristics with respect to speed (a phenomenon of lubrication by the electrolyte occurs) [fr

  7. Review of lithium iron-base alloy corrosion studies

    International Nuclear Information System (INIS)

    DeVan, J.H.; Selle, J.E.; Morris, A.E.

    1976-01-01

    An extensive literature search was conducted on the compatibility of ferrous alloys with lithium, with the emphasis on austenitic stainless steels. The information is summarized and is divided into two sections. The first section gives a brief summary and the second is an annotated bibliography. Comparisons of results are complicated by differences in lithium purity, alloy composition, alloy treatment, flow rates, and lithium handling procedures. For long-term application, austenitic stainless steels appear to be limited to about 500 0 C. While corrosion can probably not be decreased to zero, a considerable reduction to tolerable and predictable amounts appears possible

  8. Effects of Alloying Elements (Mo, Ni, and Cu on the Austemperability of GGG-60 Ductile Cast Iron

    Directory of Open Access Journals (Sweden)

    Erkan Konca

    2017-08-01

    Full Text Available The interest in austempered ductile irons (ADI is continuously increasing due to their various advantageous properties over conventional ductile irons and some steels. This study aimed to determine the roles of alloying elements Ni, Cu, and Mo, on the austemperability of GGG-60 ductile cast iron. Two different sets of GGG-60 (EN-GJS-600-3 samples, one set alloyed with Ni and Cu and the other set alloyed with Mo, Ni, and Cu, were subjected to austempering treatments at 290 °C, 320 °C, and 350 °C. A custom design heat treatment setup, consisting of two units with the top unit (furnace serving for austenitizing and the 200 L capacity bottom unit (stirred NaNO2-KNO3 salt bath serving for isothermal treatment, was used for the experiments. It was found that austempering treatment at 290 °C increased the hardness of the Ni-Cu alloyed GGG-60 sample by about 44% without causing a loss in its ductility. In the case of the Mo-Ni-Cu alloyed sample, the increase in hardness due to austempering reached to almost 80% at the same temperature while some ductility was lost. Here, the microstructural investigation and mechanical testing results of the austempered samples are presented and the role of alloying elements (Mo, Ni, and Cu on the austemperability of GGG-60 is discussed.

  9. INFLUENCE OF IMPULSE MAGNETIC FIELD ON GRAPHITE MORPHOLOGY OF HIGH-ALLOY IRON

    Directory of Open Access Journals (Sweden)

    A. G. Anisovich

    2011-01-01

    Full Text Available The results of researches of change of microstructure of heavily alloyed austenitic cast-iron ChN1507 subjected to magnetoimpulse processing are given. It is established that microhardness rises on all section of the sample.

  10. Solubility of nitrogen in iron alloys with vanadium and niobium

    International Nuclear Information System (INIS)

    Pomarin, Yu.M.; Grigorenko, G.M.; Lakomskij, V.I.

    1975-01-01

    The solubility of nitrogen in the concentration range under study in Fe-N-V and Fe-N-Nb systems is in compliance with Syverts' law. An equation has been set up so as to estimate the nitrogen solubility in the iron alloys containing up to 10 per cent of vanadium and niobium in the wide temperature range

  11. Local atomic order in nanocrystalline Fe-based alloys obtained by mechanical alloying

    International Nuclear Information System (INIS)

    Jartych, E.

    2003-01-01

    Using the 57 Fe Moessbauer spectroscopy, a local atomic order in nanocrystalline alloys of iron with Al, Ni, W and Mo has been determined. Alloys were prepared by mechanical alloying method. Analysis of Moessbauer spectra was performed on the basis of the local environment model in terms of Warren-Cowley parameters. It was shown that impurity atoms are not randomly distributed in the volume of the first and the second co-ordination spheres of 57 Fe nuclei and they form clusters

  12. Void swelling in fast reactor irradiated high purity binary iron-chromium alloys

    International Nuclear Information System (INIS)

    Little, E.A.; Stow, D.A.

    The void swelling characteristics of a series of high purity binary iron-chromium alloys containing 0 - 615 0 C. The void swelling behaviour can be qualitatively rationalized in terms of point defect trapping and precipitation processes involving chromium atoms

  13. Introduction of Nickel Coated Silicon Carbide Particles in Aluminum Metal Matrix Hardfaced by MIG/TIG Processes on Precoated Flux Layer

    Directory of Open Access Journals (Sweden)

    V. Kamburov

    2018-03-01

    Full Text Available The aim of the study was to investigate an aluminium metal matrix surface layer hardfaced by shielded gas metal arc welding processes applying either metal inert gas (MIG or tungsten inert gas (TIG, with standard wire filler onto the precoated flux layer - a baked resistant film containing electroless nickel coated micro/nano SiC particles. During baking, the components of the flux (MgCl2, NaCl, KCl and Na3AlF6 form a low melting eutectic, which: protects the hardfaced surface from oxidation, provides electrical conductance and keeps the particles on the surface during welding, as well as facilitates particles wettability and their interfacial bonding with the molten metal into the weld puddle.

  14. Flame-photometric determination of boron in alloys with chromatographic separation

    International Nuclear Information System (INIS)

    Telegin, G.F.; Popandopulo, Yu.I.; Grazhuiene, S.S.

    1983-01-01

    A study was made on the possibility of using flame-photometric method for boron determination in iron base alloys. The method of extraction chromatography was used for boron separation from iron. It is possible to reliably determine boron in Fesub(x)Bsub(100-x) alloys only at a concentration ratio of iron to boron <=0.2. The technique for determination of boron in Fesub(x)Bsub(100-x) alloys was developed on the base of the conducted investigation

  15. Flame-photometric determination of boron in alloys with chromatographic separation

    Energy Technology Data Exchange (ETDEWEB)

    Telegin, G.F.; Popandopulo, Yu.I.; Grazhuiene, S.S. (AN SSSR, Chernogolovka. Inst. Fiziki Tverdogo Tela)

    1983-01-01

    A study was made on the possibility of using flame-photometric method for boron determination in iron base alloys. The method of extraction chromatography was used for boron separation from iron. It is possible to reliably determine boron in Fesub(x)Bsub(100-x) alloys only at a concentration ratio of iron to boron <=0.2. The technique for determination of boron in Fesub(x)Bsub(100-x) alloys was developed on the base of the conducted investigation.

  16. Highly corrosion resistant zirconium based alloy for reactor structural material

    International Nuclear Information System (INIS)

    Ito, Yoichi.

    1996-01-01

    The alloy of the present invention is a zirconium based alloy comprising tin (Sn), chromium (Cr), nickel (Ni) and iron (Fe) in zirconium (Zr). The amount of silicon (Si) as an impurity is not more than 60ppm. It is preferred that Sn is from 0.9 to 1.5wt%, that of Cr is from 0.05 to 0.15wt%, and (Fe + Ni) is from 0.17 to 0.5wt%. If not less than 0.12wt% of Fe is added, resistance against nodular corrosion is improved. The upper limit of Fe is preferably 0.40wt% from a view point of uniform suppression for the corrosion. The nodular corrosion can be suppressed by reducing the amount of Si-rich deposition product in the zirconium based alloy. Accordingly, a highly corrosion resistant zirconium based alloy improved for the corrosion resistance of zircaloy-2 and usable for a fuel cladding tube of a BWR type reactor can be obtained. (I.N.)

  17. Effect of deep cryogenic treatment and tempering on microstructure and mechanical behaviors of a wear-resistant austempered alloyed bainitic ductile iron

    Directory of Open Access Journals (Sweden)

    Chen Liqing

    2015-01-01

    Full Text Available In this paper, the effect of deep cryogenic treatment in combination with conven- tional heat treatment process was investigated on microstructure and mechanical behaviors of alloyed bainitic ductile iron. Three processing schedules were employed to treat this alloyed ductile iron including direct tempering treatment, tempering.+deep cryogenic treatment and deep cryogenic treatment.+tempering treatments. The microstructure and mechanical behavior, especially the wear resistance, have been evaluated after treated by these three schedules. The results show that martensite microstructure can be obviously refined and the precipitation of dispersed carbides is promoted by deep cryogenic treatment at .−196 ∘C for 3 h after tempered at 450 ∘C for 2 h. In this case, the alloyed bainitic ductile iron possesses rather high hardness and wear-resistance than those processed by other two schedules. The main wear mechanism of the austempered alloyed ductile iron with deep cryogenic treatment and tempering is micro-cutting wear in association with plastic deformation wear.

  18. low temperature irradiation effects in iron-alloys and ceramics

    International Nuclear Information System (INIS)

    Kuramoto, Eiichi; Abe, Hironobu; Tanaka, Minoru; Nishi, Kazuya; Tomiyama, Noriyuki.

    1991-01-01

    Electron beam irradiation at 77K and neutron irradiation at 20K were carried out on Fe-Cr and Fe-Cr-Ni alloys and ZnO and graphite system ceramics, and by measuring positron annihilation lifetime, the micro-information about irradiation-introduced defects was obtained. The temperature of the movement of atomic vacancies in pure iron is about 200K, but it was clarified that by the addition of Cr, it was not much affected. However, in the case of high concentration Cr alloys, the number of atomic vacancies which take part in the formation of micro-voids decreased as compared with the case of pure iron. It is considered that among the irradiation defects of ZnO, O-vac. restored below 300degC. It is considered that in the samples without irradiation, the stage of restoration exists around 550degC, which copes with structural defects. By the measurement of graphite without irradiation, the positron annihilation lifetime corresponding with the interface of matrix and crystal grains, grain boundaries and internal surfaces was almost determined. The materials taken up most actively in the research and development of nuclear fusion reactor materials are austenitic and ferritic stainless steels, and their irradiation defects have been studied. (K.I.)

  19. Investigations of carbon diffusion and carbide formation in nickel-based alloys

    International Nuclear Information System (INIS)

    Schulten, R.; Bongartz, K.; Quadakkers, W.J.; Schuster, H.; Nickel, H.

    1989-11-01

    The present thesis describes the carburization behaviour of nickel based alloys in heavily carburizing environments. The mechanisms of carbon diffusion and carbide precipitation in NiCr alloys with and without ternary additions of iron, cobalt or molybdenum have been investigated. Using the results of carburization experiments, a mathematical model which describes carbon diffusion and carbide formation, was developed. The simulation of the carburization process was carried out by an iterative calculation of the local thermodynamic equilibrium in the alloy. An accurate description of the carbon profiles as a function of time became possible by using a finite-difference calculation. (orig.) [de

  20. Cast irons

    CERN Document Server

    1996-01-01

    Cast iron offers the design engineer a low-cost, high-strength material that can be easily melted and poured into a wide variety of useful, and sometimes complex, shapes. This latest handbook from ASM covers the entire spectrum of one of the most widely used and versatile of all engineered materials. The reader will find the basic, but vital, information on metallurgy, solidification characteristics, and properties. Extensive reviews are presented on the low-alloy gray, ductile, compacted graphite, and malleable irons. New and expanded material has been added covering high-alloy white irons used for abrasion resistance and high-alloy graphitic irons for heat and corrosion resistance. Also discussed are melting furnaces and foundry practices such as melting, inoculation, alloying, pouring, gating and rising, and molding. Heat treating practices including stress relieving, annealing, normalizing, hardening and tempering, autempering (of ductile irons), and surface-hardening treatments are covered, too. ASM Spec...

  1. Preliminary neutronic assessment for ATF (Accident Tolerant Fuel) based on iron alloy

    International Nuclear Information System (INIS)

    Abe, Alfredo; Carluccio, Thiago; Piovezan, Pamela; Giovedi, Claudia; Martins, Marcelo R.

    2015-01-01

    After Fukushima Daiichi nuclear accident in 2011, the nuclear fuel performance under accident condition became a very important issue and currently different research and development program are in progress toward to reliability and withstand under accident condition. These initiatives are known as ATF (Accident Tolerant Fuel) R and D program, which many countries with different research institutes, fuel vendors and others are nowadays involved. Accident Tolerant Fuel (ATF) can be defined as enhanced fuel which can tolerate loss of active cooling system capability for a considerably longer time period and the fuel/cladding system can be maintained without significant degradation and can also improve the fuel performance during normal operations and transients, as well as design-basis accident (DBA) and beyond design-basis (BDBA) accident. Different materials have being proposed as fuel cladding candidates considering thermo-mechanical properties and lower reaction kinetic with steam and slower hydrogen production. The aim of this work is to perform a neutronic assessment for several cladding candidates based on iron alloy considering a standard PWR fuel rod (fuel pellet and dimension). The purpose of the assessment is to address different parameters that might contribute for possible neutronic reactivity gain in order to overcome the penalty due to increase of neutron absorption in the cladding materials. All the neutronic assessment is performed using MCNP, Monte Carlo code. (author)

  2. Influence of Nickel Addition on Properties of Secondary AlSi7Mg0.3 Alloy

    Directory of Open Access Journals (Sweden)

    Richtárech L.

    2015-06-01

    Full Text Available This paper deals with influence on segregation of iron based phases on the secondary alloy AlSi7Mg0.3 microstructure by nickel. Iron is the most common and harmful impurity in aluminum casting alloys and has long been associated with an increase of casting defects. In generally, iron is associated with the formation of Fe-rich intermetallic phases. It is impossible to remove iron from melt by standard operations. Some elements eliminates iron by changing iron intermetallic phase morphology, decreasing its extent and by improving alloy properties. Realization of experiments and results of analysis show new view on solubility of iron based phases during melt preparation with higher iron content and influence of nickel as iron corrector of iron based phases.

  3. Elastic and plastic properties of iron-aluminium alloys. Special problems raised by the brittleness of alloys of high aluminium content

    International Nuclear Information System (INIS)

    Mouturat, P.

    1966-06-01

    The present study embodies the results obtained with iron-aluminium alloys whose composition runs from 0 to nearly 50 atoms per cent aluminium. Conditions of elaboration and transformation have been studied successively, as well as the Young's modulus and the flow stress; the last chapter embodies, a study of the Portevin-le-Chatelier effect in alloys of 40 atoms per cent of aluminium. I) The principal difficulty to clear up consisted in the intergranular brittleness of ordered alloys; this brittleness has been considerably reduced with appropriate conditions of elaboration and transformation. II) The studies upon the Young's modulus are in connection with iron-aluminium alloys; transformation temperatures are well shown up. The formation of covalent bonds on and after 25 atoms per cent show the highest values of the modulus. III) The analysis of variations of the flow stress according to the temperature show some connection with ordered structures, the existence of antiphase domains and the existence of sur-structure dislocations. IV) In the ordered Fe Al domain the kinetics of the Portevin-le-Chatelier effect could be explained by a mechanism of diffusion of vacancies. The role they play has been specified by the influence they exert upon the dislocations; this has led us to the inhomogeneous Rudman order; this inhomogeneous order could explain the shape of the traction curves. (author) [fr

  4. Effect of alloying elements on solidification of primary austenite in Ni-Mn-Cu cast iron

    Directory of Open Access Journals (Sweden)

    A. Janus

    2011-04-01

    Full Text Available Within the research, determined were direction and intensity of alloying elements influence on solidification way (directional orvolumetric of primary austenite dendrites in hypoeutectic austenitic cast iron Ni-Mn-Cu. 50 cast shafts dia. 20 mm were analysed.Chemical composition of the alloy was as follows: 1.7 to 3.3 % C, 1.4 to 3.1 % Si, 2.8 to 9.9 % Ni, 0.4 to 7.7 % Mn, 0 to 4.6 % Cu, 0.14 to0.16 % P and 0.03 to 0.04 % S. The discriminant analysis revealed that carbon influences solidification of primary austenite dendrites most intensively. It clearly increases the tendency to volumetric solidification. Influence of the other elements is much weaker. This means that the solidification way of primary austenite dendrites in hypoeutectic austenitic cast iron Ni-Mn-Cu does not differ from that in an unalloyed cast iron.

  5. Influence of iron and beryllium additions on heat resistance of silicide coatings on TsMB-30 molybdenum alloy

    International Nuclear Information System (INIS)

    Zajtseva, A.L.; Fedorchuk, N.M.; Lazarev, Eh.M.; Korotkov, N.A.

    1985-01-01

    Alloying of titanium modified silicide coatings on TsMB-30 molybdenum alloy with iron or beryllium is stated to improve their protective properties. Coatings with low content of alloying elements have the best protective properties. Service life of coatings is determined by the formed oxide film and phase transformations taking place in the coating

  6. Spectrophotometric determination of phosphorus in iron alloys employing a flow injection system

    Directory of Open Access Journals (Sweden)

    Gervasio Ana P. G.

    2001-01-01

    Full Text Available A flow-injection procedure for spectrophotometric determination of phosphorus in electrolytic iron and iron alloys is proposed. The method is based on the ammonium molybdate reaction followed by stannous chloride reduction in acidic medium. In order to circumvent the severe interference caused by the major constituents such as Fe(III and Cr(III, a mini-column packed with AG50W-X8 resin was coupled to the manifold. A sample throughput of 40 determinations per hour, a dynamical range from P 0.25 to 6.00 mg L-1, a reagent consumption of 25 mg ammonium molybdate and 2 mg stannous chloride per determination, and a relative standard deviation < 1% (n = 10 for a typical sample with 2.20 mg L-1 P were achieved. Three different types of samples were used to evaluate system performance. Accuracy was assessed by comparing the results with certified values and no significant difference at 95 % confidence level was observed.

  7. Characteristics of Iron-Palladium alloy thin films deposited by magnetron sputtering

    Science.gov (United States)

    Chiu, Y.-J.; Shen, C.-Y.; Chang, H.-W.; Jian, S.-R.

    2018-06-01

    The microstructural features, magnetic, nanomechanical properties and wettability behaviors of Iron-Palladium (FePd) alloy thin films are investigated by using X-ray diffraction (XRD), atomic force microscopy (AFM), vibrating sample magnetometer (VSM), nanoindentation and water contact angle (CA) techniques, respectively. The FePd alloy thin films were deposited on glass substrates using a magnetron sputtering system. The post-annealing processes of FePd alloy thin films were carried out at 400 °C and 750 °C and resulted in a significant increase of both the average grain size and surface roughness. The XRD analysis showed that FePd alloy thin films exhibited a predominant (1 1 1) orientation. The magnetic field dependence of magnetization of all FePd thin films are measured at room temperature showed the ferromagnetic characteristics. The nanoindentation with continuous stiffness measurement (CSM) is used to measure the hardness and Young's modulus of present films. The contact angle (θCA) increased with increasing surface roughness. The maximum θCA of 75° was achieved for the FePd alloy thin film after annealing at 750 °C and a surface roughness of 4.2 nm.

  8. Transmission electron microscope study of fusion-environment radiation damage in iron and iron-chromium alloys

    International Nuclear Information System (INIS)

    Horton, L.L.S.

    1982-07-01

    A transmission electron microscopy study of radiation damage microstructures in iron and iron-chromium alloys has been performed. This study consisted of both qualitative and quantitative characterization of the dislocation and cavity microstructures, including determination of vacancy/interstitial character and Burgers vectors for dislocation loops and analysis of the cavity morphology. The effects of irradiation temperature, fluence, helium implantation, and chromium content were investigated. Neutron irradiation (iron specimens, 1 dpa, 455 to 1000 K) and triple-beam ion irradiation (Fe-10% Cr specimens, 10 dpa, 725 to 950 K; Fe-10% Cr specimens, 850 K, 0.3 to 100 dpa; and Fe, Fe-5% Cr, Fe-10% Cr specimens, 850 K, 10 dpa) were employed. In the triple-beam ion irradiation procedure, simultaneous bombardment with 4 MeV Fe ++ ions and energetic He + and D 2 + ions was used to simulate the fusion environment (10 at. ppM He/dpa and 41 at. ppM D/dpa). In addition, single-beam 4 MeV Fe ++ ion irradiations of Fe-10% Cr both with and without pre-injection of helium and deuterium were performed

  9. Hydrogen solubility in iron, platinum and their alloys under pressure up to 67 kbars

    International Nuclear Information System (INIS)

    Belash, I.T.; Antonov, V.E.; Ponyatovskij, E.G.

    1979-01-01

    The solubility of hydrogen was studied in iron, nickel and Fe-Pt-H alloy at a high pressure. It was shown that at T=250 deg C and psub(Hsub(2))=67 kbar, the solubility hy of hydrogen in α-iron and platinum is below the sensitivity threshold of the employed method of chemical analysis, deltasub(n) approximately 0.05 (n - atomic ratio hydrogen metal). At this pressure and at a temperature of T=150 deg C, the equilibrium concentration of hydrogen in non-ordered Fe-Pt alloys with a FCC lattice, containing 25 and 32 at. % Pt, attains, respectively, n = (5+-2)x10 -2 and (2+-5)x10 -2 . Ordering of the alloy with 25 at. % Pt produces no substantial change in the solubility of hydrogen. In a hydrogen atmosphere, the dependence of the Curie point Tsub(c)(psub(Hsub(2)) deviates from Tsub(c)(p). In an inert medium, at p=67 kbar, ΔTsub(c)=Tsub(c)(psub(Hsub(2)) - Tsub(c)(p) = 35+-10 deg C

  10. Transient liquid phase bonding of titanium-, iron- and nickel-based alloys

    Science.gov (United States)

    Rahman, A. H. M. Esfakur

    The operating temperature of land-based gas turbines and jet engines are ever-increasing to increase the efficiency, decrease the emissions and minimize the cost. Within the engines, complex-shaped parts experience extreme temperature, fatigue and corrosion conditions. Ti-based, Ni-based and Fe-based alloys are commonly used in gas turbines and jet engines depending on the temperatures of different sections. Although those alloys have superior mechanical, high temperature and corrosion properties, severe operating conditions cause fast degradation and failure of the components. Repair of these components could reduce lifecycle costs. Unfortunately, conventional fusion welding is not very attractive, because Ti reacts very easily with oxygen and nitrogen at high temperatures, Ni-based superalloys show heat affected zone (HAZ) cracking, and stainless steels show intergranular corrosion and knife-line attack. On the other hand, transient liquid phase (TLP) bonding method has been considered as preferred joining method for those types of alloys. During the initial phase of the current work commercially pure Ti, Fe and Ni were diffusion bonded using commercially available interlayer materials. Commercially pure Ti (Ti-grade 2) has been diffusion bonded using silver and copper interlayers and without any interlayer. With a silver (Ag) interlayer, different intermetallics (AgTi, AgTi2) appeared in the joint centerline microstructure. While with a Cu interlayer eutectic mixtures and Ti-Cu solid solutions appeared in the joint centerline. The maximum tensile strengths achieved were 160 MPa, 502 MPa, and 382 MPa when Ag, Cu and no interlayers were used, respectively. Commercially pure Fe (cp-Fe) was diffusion bonded using Cu (25 m) and Au-12Ge eutectic interlayer (100 microm). Cu diffused predominantly along austenite grain boundaries in all bonding conditions. Residual interlayers appeared at lower bonding temperature and time, however, voids were observed in the joint

  11. Theoretical study of the correlation between magnetism and the properties of defects in iron, chromium and their alloys

    International Nuclear Information System (INIS)

    Soulairol, R.

    2011-09-01

    This PhD thesis is devoted to the study of the correlation between the magnetism and the properties of defects in 3d metals, mainly iron- and chromium-based systems, which are used in many technological applications, such as the new-generation nuclear reactors. This work is based on two complementary approaches: the Density Functional Theory (DFT) and a Tight Binding model (TB). We begin this study by the properties of pure materials such as chromium and α-iron. For the first one, we observe that the presence of a spin density wave (SDW) induces an anisotropy in the formation of point defects as well as the migration of vacancies. For the second, the solution energy of various 3d impurities depends on two terms: a chemical contribution mainly linked to the difference between the number of d electrons of iron and solute, and a magnetic contribution that reveals to be predominant in Fe-Cr. In the following parts, we tackle the correlation between magnetism and extended defects. We show in particular that the existence of magnetic frustrations near Fe/Cr interfaces can lead to the creation of non collinear magnetic structures. It also influences the energetic stability of these interfaces. We have noticed, in agreement with experimental findings, the presence of SDW near Fe/Cr interfaces, which is able to decrease those magnetic frustrations at the interface. We have also studied the magnetic structure of iron or chromium clusters embedded in an Fe-Cr alloy. We have finally shown, in the last part of this work, how the TB approach was able to account for the energetic and magnetic properties of defects not only in pure iron or chromium, but also in Fe-Cr alloys. (author)

  12. Computational thermodynamics and genetic algorithms to design affordable γ′-strengthened nickel–iron based superalloys

    International Nuclear Information System (INIS)

    Tancret, F

    2012-01-01

    Computational thermodynamics based on the CALPHAD approach (Thermo-Calc software) are used to design creep-resistant and affordable superalloys for large-scale applications such as power plants. Cost is reduced by the introduction of iron and by avoiding the use of expensive alloying elements such as Nb, Ta, Mo, Co etc. Strengthening is ensured by the addition of W, and of Al and Ti to provoke the precipitation of γ′. However, the addition of iron reduces the maximum possible volume fraction of γ′. The latter is maximized automatically using a genetic algorithm during simulation, while keeping the alloys free of undesirable phases at high temperatures. New superalloys with 20 wt% Cr are designed, with Fe content up to 37 wt%. They should be forgeable, weldable, oxidation resistant and significantly cheaper than existing alloys with equivalent properties. (paper)

  13. Swelling of austenitic iron-nickelchromium ternary alloys during fast neutron irradiation

    International Nuclear Information System (INIS)

    Garner, F.A.; Brager, H.R.

    1984-01-01

    Swelling data are now available for 15 iron-nickel-chromium ternary alloys irradiated to exposures as high as 110 displacements per atom (dpa) in Experimental Breeder Reactor-II (EBR-II) between 400 and 650 0 C. These data confirm trends observed at lower exposure levels and extend the generality of earlier conclusions to cover a broader range of composition and temperature. It appears that all austenitic iron-nickel-chromium ternary alloys eventually approach an intrinsic swelling rate of about1%/dpa over a range of temperature even wider than studied in this experiment. The duration of the transient regime that precedes the attainment of this rate is quite sensitive to nickel and chromium content, however. At nickel and chromium levels typical of 300 series steels, swelling does not saturate at engineering-relevant levels. However, there appears to be a tendency toward saturation that increases with declining temperature, increasing nickel and decreasing chromium levels. Comparisons of these results are made with those of similar studies conducted with charged particles. Conclusions are then drawn concerning the validity of charged particle simulation studies to determine the compositional and temperature dependence of swelling

  14. Method for determining the hardness of strain hardening articles of tungsten-nickel-iron alloy

    International Nuclear Information System (INIS)

    Wallace, S.A.

    1984-01-01

    The present invention is directed to a rapid nondestructive method for determining the extent of strain hardening in an article of tungsten-nickel-iron alloy. The method comprises saturating the article with a magnetic field from a permanent magnet, measuring the magnetic flux emanating from the article, comparing the measurements of the magnetic flux emanating from the article with measured magnetic fluxes from similarly shaped standards of the alloy with known amounts of strain hardening to determine the hardness

  15. Microstructural evolution of ferritic steel powder during mechanical alloying with iron oxide

    Energy Technology Data Exchange (ETDEWEB)

    Wen, Yuren; Liu, Yong; Liu, Donghua; Tang, Bei [Central South Univ., State Key Lab. of Powder Metallurgy, Changsha (China); Liu, C.T. [The Hong Kong Polytechnic Univ., Dept. of Mechanical Engineering, Hong Kong (China)

    2011-02-15

    Mechanical alloying of mixed powders is of great importance for preparing oxide dispersion strengthened ferritic steels. In this study, the microstructural evolution of ferritic steel powder mixed with TiH{sub x}, YH{sub 2} and Fe{sub 2}O{sub 3} in the process of mechanical alloying is systematically investigated by using X-ray diffraction analysis, scanning electron microscopy, transmission electron microscopy and microhardness tests. It is found that titanium, yttrium hydrides and iron oxide are completely dissolved during milling, and homogeneous element distribution can be achieved after milling for 12 h. The disintegration of the composite powder particles occurs at 24 h and reaches the balance of welding and fracturing after 36 h. The oxygen content increases sharply with the disintegration of powder particles due to the absorption of oxygen at the solid/gas interface from the milling atmosphere, which is the main source of extra oxygen in the milled powder. Grain refinement down to nanometer level occurs due to the severe plastic deformation of particles; however, the grain size does not change much with further disintegration of particles. The hardness increases with milling time and then becomes stable during further milling. The study indicates that the addition of iron oxide and hydrides may be more beneficial for the dispersion and homogenization of chemical compositions in the powder mixture, thus shortening the mechanical alloying process. (orig.)

  16. Final report on in-reactor uniaxial tensile deformation of pure iron and Fe-Cr alloy

    International Nuclear Information System (INIS)

    Singh, B.N.; Xiaoxu Huang; Taehtinen, S.; Moilamen, P.; Jacquet, P.; Dekeyser, J.

    2007-11-01

    Traditionally, the effect of irradiation on mechanical properties of metals and alloys is determined using post-irradiation tests carried out on pre-irradiated specimens and in the absence of irradiation environment. The results of these tests may not be representative of deformation behaviour of materials used in the structural components of a fission or fusion reactor where the materials will be exposed concurrently to displacement damage and external and/or internal stresses. In an effort to evaluate and understand the dynamic response of materials under these conditions, we have recently performed a series of uniaxial tensile tests on Fe-Cr and pure iron specimens in the BR-2 reactor at Mol (Belgium). The present report first provides a brief description of the test facilities and the procedure used for performing the in-reactor tests. The results on the mechanical response of materials during these tests are presented in the form of stress-displacement dose and the conventional stress-strain curves. For comparison, the results of post-irradiation tests and tests carried out on unirradiated specimens are also presented. Results of microstructural investigations on the unirradiated and deformed, irradiated and undeformed, post-irradiation deformed and the in-reactor deformed specimens are also described. During the in-reactor tests the specimens of both Fe-Cr alloy and pure iron deform in a homogeneous manner and do not exhibit the phenomenon of yield drop. An increase in the pre-yield dose increases the yield stress but not the level of maximum flow stress during the in-reactor deformation of Fe-Cr alloy. Neither the in-reactor nor the post-irradiation deformed specimens of Fe-Cr alloy and pure iron showed any evidence of cleared channel formation. Both in Fe-Cr and pure iron, the in-reactor deformation leads to accumulation of dislocations in a homogeneous fashion and only to a modest density. No dislocation cells are formed during the in-reactor or post

  17. Corrosion study of iron-cobalt alloys for MRI-based propulsion embedded in untethered microdevices operating in the vascular network.

    Science.gov (United States)

    Pouponneau, Pierre; Savadogo, Oumarou; Napporn, Teko; Yahia, L'hocine; Martel, Sylvain

    2010-04-01

    Our group have shown in an experiment performed in the carotid artery of a living swine that magnetic gradients generated by a clinical magnetic resonance imaging (MRI) system could propel and navigate untethered medical microdevices and micro-nanorobots in the human vasculature. The main problem with these devices is that the metal necessary for magnetic propulsion may corrode and induce cytotoxic effects. The challenge, then, is to find an alloy with low corrosion yet providing an adequate magnetization level for propulsion in often stringent physiological conditions. Because of their high magnetization, we studied the corrosion behavior of two iron-cobalt alloys, Permendur (49% Fe, 49% Co, 2% V) and Vacoflux 17 (81% Fe, 17% Co, 2% Cr), in physiological solution by potentiodynamic polarization assay, surface analysis, and corrosion electrolyte analysis. Both alloys exhibited low corrosion parameters such as a corrosion potential (E(corr)) of -0.57 V/SCE and E(corr) of -0.42 V/SCE for Vacoflux 17. The surface of Permendur samples was homogenously degraded. Vacoflux 17 surface was impaired by cracks and crevices. Both alloys had a stoichiometric dissolution in the electrolyte, and they released enough cobalt to induce cytotoxic effects. This study concluded that Fe-Co alloys could be used preferably in medical microdevices if they were coated so as not to come in contact with physiological solutions.

  18. Precipitation hardenable iron-nickel-chromium alloy having good swelling resistance and low neutron absorbence

    International Nuclear Information System (INIS)

    Korenko, M.K.; Merrick, H.F.; Gibson, R.C.

    1982-01-01

    An iron-nickel-chromium age-hardenable alloy suitable for use in fast breeder reactor ducts and cladding utilizes the gamma-double prime strengthening phase and has a morphology of the gamma-double prime phase enveloping the gamma-prime phase and delta phase distributed at or near the grain boundaries. The alloy consists essentially of about 40-50 percent nickel, 7.5-14 percent chromium, 1.5-4 percent niobium, .25-.75 percent silicon, 1-3 percent titanium, .1-.5 percent aluminum, .02-1 percent carbon, .002-.015 percent boron, and the balance iron. Up to 2 percent manganese and up to .01 percent magnesium may be added to inhibit trace element effects; up to .1 percent zirconium may be added to increase radiation swelling resistance; and up to 3 percent molybdenum may be added to increase strength

  19. Low alloy additions of iron, silicon, and aluminum to uranium: a literature survey

    International Nuclear Information System (INIS)

    Ludwig, R.L.

    1980-01-01

    A survey of the literature has been made on the experimental results of small additions of iron, silicon, and aluminum to uranium. Information is also included on the constitution, mechanical properties, heat treatment, and deformation of various binary and ternary alloys. 42 references, 24 figures, 13 tables

  20. Laser cladding Co-based alloy/SiCp composite coatings on IF steel

    International Nuclear Information System (INIS)

    Li Mingxi; He Yizhu; Sun Guoxiong

    2004-01-01

    Hardfacing coatings, made of Co-Cr-W-Ni-Si alloy + 20% SiCp, deposited by laser cladding on IF steel is introduced. Cross-section of such coatings has been examined to reveal their microstructure using optical microscope, scanning electron microscope (SEM) and X-ray diffractometer (XRD). MM-200 type wear tester is used to examine wear resistance of the coatings. The results showed that SiCp is dissolved completely during laser cladding process under this conditions, the primary phase γ-Co dendrite and Si 2 W, CoWSi, Cr 3 Si, CoSi 2 formed by C, Si reacting with other elements existed in the coatings. There existed some crystallization morphologies in different regions, such as planar (at the interface), followed cellular and dendrite crystallization from interface to the surface. The direction of solidification changes from one direction perpendicular to interface to multi-directions at the central and upper regions of the clad. The results also showed that the wear resistance of the clad improved by adding SiCp

  1. An iron-57 Moessbauer spectroscopic study of titania-supported iron- and iron-iridium catalysts

    International Nuclear Information System (INIS)

    Berry, F.J.; Jobson, S.

    1992-01-01

    57 Fe Moessbauer spectroscopy shows that titania-supported iron is reduced by treatment in hydrogen at significantly lower temperatures than corresponding silica- and alumina-supported catalysts. The metallic iron formed under hydrogen at 600deg C is partially converted to carbide by treatment in carbon monoxide and hydrogen. In contrast to its alumina- and silica-supported counterparts, the remainder of the titania-supported iron is unchanged by this gaseous mixture. The 57 Fe Moessbauer spectra of EXAFS show that iron and iridium in the titania-supported iron-iridium catalysts are reduced in hydrogen at even lower temperatures and, after treatment at 600deg C, are predominantly present as the iron-iridium alloy. The treatment of these reduced catalysts in carbon monoxide and hydrogen is shown by Moessbauer spectroscopy and EXAFS to induce the segregation of iron from the iron-iridium alloy and its conversion to iron oxide. (orig.)

  2. Transmission electron microscope study of fusion-environment radiation damage in iron and iron-chromium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Horton, L.L.S.

    1982-07-01

    A transmission electron microscopy study of radiation damage microstructures in iron and iron-chromium alloys has been performed. This study consisted of both qualitative and quantitative characterization of the dislocation and cavity microstructures, including determination of vacancy/interstitial character and Burgers vectors for dislocation loops and analysis of the cavity morphology. The effects of irradiation temperature, fluence, helium implantation, and chromium content were investigated. Neutron irradiation (iron specimens, 1 dpa, 455 to 1000 K) and triple-beam ion irradiation (Fe-10% Cr specimens, 10 dpa, 725 to 950 K; Fe-10% Cr specimens, 850 K, 0.3 to 100 dpa; and Fe, Fe-5% Cr, Fe-10% Cr specimens, 850 K, 10 dpa) were employed. In the triple-beam ion irradiation procedure, simultaneous bombardment with 4 MeV Fe/sup + +/ ions and energetic He/sup +/ and D/sub 2//sup +/ ions was used to simulate the fusion environment (10 at. ppM He/dpa and 41 at. ppM D/dpa). In addition, single-beam 4 MeV Fe/sup + +/ ion irradiations of Fe-10% Cr both with and without pre-injection of helium and deuterium were performed.

  3. Aluminium alloys containing iron and nickel; Alliages d'aluminium contenant du fer et du nickel

    Energy Technology Data Exchange (ETDEWEB)

    Coriou, H.; Fournier, R.; Grall, L.; Hure, J. [Commissariat a l' Energie atomique, Centre d' Etudes Nucleaires de Saclay, Departement de Metallurgie et de Chimie Appliquee (France); Herenguel, J.; Lelong, P. [Centre de Recherches d' Antony, des Trefileries et Laminoirs du Havre (France)

    1958-07-01

    The first part of this report addresses mechanism, kinetics and structure factors of aluminium alloys containing iron and nickel in water and high temperature steam. The studied alloys contain from 0.3 to 0.7 per cent of iron, and 0.2 to 1.0 per cent of nickel. Corrosion resistance and corrosion structure have been studied. The experimental installation, process and samples are presented. Corrosion structures in water at 350 C are identified and discussed (structure of corrosion products, structure of metal-oxide interface), and then in steam at different temperatures (350-395 C). Corrosion kinetics is experimentally studied (weight variation in time) in water at 350 C and in steam at different temperatures. Reactions occurring at over-heated steam (more than 400 C) are studied, and the case of welded alloys is also addressed. The second part addresses the metallurgical mechanism and processes influencing aluminium alloy resistance to corrosion by high temperature water as it appeared that separated phases protect the solid solution through a neighbourhood action. In order to avoid deep local corrosions, it seems necessary to multiply protective phases in an as uniform as possible way. Some processes enabling this result are described. They belong to conventional metallurgy or to powder metallurgy (with sintering and extrusion)

  4. Melting of Grey Cast Iron Based on Steel Scrap Using Silicon Carbide

    Directory of Open Access Journals (Sweden)

    Stojczew A.

    2014-08-01

    Full Text Available The paper presents the issue of synthetic cast iron production in the electric induction furnace exclusively on the steel scrap base. Silicon carbide and synthetic graphite were used as carburizers. The carburizers were introduced with solid charge or added on the liquid metal surface. The chemical analysis of the produced cast iron, the carburization efficiency and microstructure features were presented in the paper. It was stated that ferrosilicon can be replaced by silicon carbide during the synthetic cast iron melting process. However, due to its chemical composition (30% C and 70% Si which causes significant silicon content in iron increase, the carbon deficit can be partly compensated by the carburizer introduction. Moreover it was shown that the best carbon and silicon assimilation rate is obtained where the silicon carbide is being introduced together with solid charge. When it is thrown onto liquid alloy surface the efficiency of the process is almost two times less and the melting process lasts dozen minutes long. The microstructure of the cast iron produced with the silicon carbide shows more bulky graphite flakes than inside the microstructure of cast iron produced on the pig iron base.

  5. Segregation and precipitation in iron-chromium alloys during thermal ageing and irradiation

    International Nuclear Information System (INIS)

    Senninger, O.

    2013-01-01

    Iron-Chromium alloys have a peculiar thermodynamic and diffusion behavior which is due to their magnetic properties. The alloy decomposition under thermal ageing has been studied in this thesis. An atomistic kinetic model has been performed in this aim in which we have modeled in details the chemical species thermodynamic and diffusion properties. In particular, the evolution of elements diffusion properties which the ferro-paramagnetic transition has been introduced in the model. Simulated decompositions have been compared with experiments for a large range of concentrations and temperatures. A good agreement between simulations and experiments was observed and these comparisons have highlighted the ferro to paramagnetic transition key role in the concentrated alloys kinetic decomposition. This study has also evidenced that the elements diffusion at phases interfaces is responsible for the alloy decomposition kinetic in long lasting.We have also started a study of the alloy radiation induced segregation. For that purpose, atomistic kinetic model has been performed modeling defects migration through a perfect planar sink. It have been shown, I agreement with former studies, that chromium tends to segregate in the vicinity of sinks at low temperatures and deplete at high temperature. (author) [fr

  6. Comparative study of crystallized melt-spun iron-boron alloys by Moessbauer effect and resistivity measurements

    International Nuclear Information System (INIS)

    Arshad, M.; Siddique, M.; Anwar-ul-Islam, M.; Butt, N.M.; Ashfaq, A.; Shamim, A.

    1993-01-01

    Moessbauer study of two as-quenched, melt-spun iron-boron completely crystallized alloys, Fe/sub 72/01/B/sub 28/ and Fe/sub 88/01/B/sub 12/, indicates the presence of alpha-Fe, Fe/sub 2/B and Fe/sub 3/B. The percentage of these phases is different in the two alloys. Resistivity measurements show to phase transformation of Fe/sub 3/B and Fe/sub 2/B, respectively. (author)

  7. Studies of plutonium-iron and uranium-plutonium-iron alloys; Etudes d'alliages plutonium-fer et d'alliages uranium-plutonium-fer

    Energy Technology Data Exchange (ETDEWEB)

    Avivi, Ehud [Commissariat a l' Energie Atomique, Fontenay-aux-Roses (France). Centre d' Etudes Nucleaires

    1964-01-15

    We study the plutonium-iron system, by means of dilatometry, X rays and metallography, especially in the domain between PuFe{sub 2} and Fe. We determine the solubilities of Fe in PuFe{sub 2} and of Pu in Fe. We show the presence of an hexagonal PuFe{sub 2} phase and we propose a modification in the Pu-Fe phase diagram. Some low iron concentration U-Pu-Fe alloys have also been investigated. We characterise the different phases. We confirm that adding some iron lowers the quantity of the zeta U-Pu phase. We emphasize some characteristics of the alloys having the global concentration (U, Pu){sub 6} Fe. (authors) [French] On etudie par dilatometrie, rayons X et micrographie le systeme plutonium-fer, principalement dans la region comprise entre PuFe{sub 2} et Fe, On determine les solubilites du fer dans PuFe{sub 2}, et de Pu dans Fe. On met en evidence une phase PuFe{sub 2} hexagonale et on propose une modification du diagramme d'equilibre Pu-Fe. Certains alliages U-Pu-Fe a faibles concentrations en fer sont egalement etudies. On caracterise les phases en presence. On confirme que l'addition de fer diminue rapidement la quantite de phase U-Pu zeta. Enfin on revele certaines caracteristiques des alliages de composition globale (U, Pu){sub 6} Fe. (auteurs)

  8. Thermal behaviour in dynamic recrystallisation. Application for iron base alloys

    International Nuclear Information System (INIS)

    Belkebir, A.; Kobylanski, A.

    1995-01-01

    A constitutive relationship for predicting the flow stress with dynamic recrystallization were proposed. The approach is based on a phenomenological formalism of the law θ-ε where θ correspond to the work-hardening rate at constant strain rate and temperature. The equations proposed were justified by the experimental data collected by hot compression test of low-alloy steels. The model can be used to estimate the critical strain for the onset of dynamic recrystallization. (orig.)

  9. Sliding wear and corrosion behaviour of alloyed austempered ductile iron subjected to novel two step austempering treatment

    Science.gov (United States)

    Sethuram, D.; Srisailam, Shravani; Rao Ponangi, Babu

    2018-04-01

    Austempered Ductile Iron(ADI) is an exciting alloy of iron which offers the design engineers the best combination high strength-to-weight ratio, low cost design flexibility, good toughness, wear resistance along with fatigue strength. The two step austempering procedure helps in simultaneously improving the tensile strength as-well as the ductility to more than that of the conventional austempering process. Extensive literature survey reveals that it’s mechanical and wear behaviour are dependent on heat treatment and alloy additions. Current work focuses on characterizing the two-step ADI samples (TSADI) developed by novel heat treatment process for resistance to corrosion and wear. The samples of Ductile Iron were austempered by the two-Step Austempering process at temperatures 300°C to 450°C in the steps of 50°C.Temperaturesare gradually increased at the rate of 14°C/Hour. In acidic medium (H2SO4), the austempered samples showed better corrosive resistance compared to conventional ductile iron. It has been observed from the wear studies that TSADI sample at 350°C is showing better wear resistance compared to ductile iron. The results are discussed in terms of fractographs, process variables and microstructural features of TSADI samples.

  10. Iron aluminide useful as electrical resistance heating elements

    Science.gov (United States)

    Sikka, V.K.; Deevi, S.C.; Fleischhauer, G.S.; Hajaligol, M.R.; Lilly, A.C. Jr.

    1997-04-15

    The invention relates generally to aluminum containing iron-base alloys useful as electrical resistance heating elements. The aluminum containing iron-base alloys have improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The alloy has an entirely ferritic microstructure which is free of austenite and includes, in weight %, over 4% Al, {=}0.05% Zr or ZrO{sub 2} stringers extending perpendicular to an exposed surface of the heating element or {>=}0.1% oxide dispersoid particles. The alloy can contain 14-32% Al, {<=}2% Ti, {<=}2% Mo, {<=}1% Zr, {<=}1% C, {<=}0.1% B, {<=}30% oxide dispersoid and/or electrically insulating or electrically conductive covalent ceramic particles, {<=}1% rare earth metal, {<=}1% oxygen, {<=}3% Cu, balance Fe. 64 figs.

  11. Qualification of tribological materials and coatings for use in sodium

    International Nuclear Information System (INIS)

    Johnson, R.N.; Farwick, D.G.

    1980-01-01

    This paper describes some essential performance measures and summarizes relative properties of some of newer tribological materials qualified for use in sodium systems. Tribaloy 700 is a nickel-base hardfacing alloy that combines low friction, galling resistance, and corrosion resistance. 14 refs

  12. The microstructure of steels and cast irons. History and interpretation

    International Nuclear Information System (INIS)

    Durand-Charre, M.

    2003-01-01

    The microstructure of steels and cast irons is a monograph on the history and interpretation of the microstructure of steels and iron alloys. Its 400 pages are illustrated by a lot of micrographies of commercial alloys or model alloys at each the available scales with the modern investigations means of electronic microscopy and the optical macro/microscopy. The first part of this book is an historical introduction on the development of the metallurgical structures manually forged for the iron knowledge, in particular the famous structures called damask. The second part of this book deals with the fundamental notions in order to give all the reasoning bases required on the phases equilibria and the transformations kinetics. Concerning the phases equilibria, a lot of diagrams are included. The reading of ternary systems is analyzed for six systems representative of the reactions encountered in steels, Fe-Cr-C, Fe-Ni-Cr, Fe-Mn-S, Fe-Co-Cu, Fe-Mo-Cr and Fe-C-V. The solidification structures are studied through all the classical cases but in others too as the markings of peritectic or metatectic reactions or transformations in series. Solid phases transformations are illustrated and commented with recent interpretations, in particular in the case of bainitic structures. A lot of references allow to deepen the non developed aspects. The third part is a guide to understand and discuss on scientific bases the role of alloy elements and those of different specific treatments resulting to the optimisation of steels and iron casts, to define the micrographic characteristics in relation with the use properties. Steels are classified in series for the very low alloy steels to steels with high amounts in alloy elements resulting of a very fine composition adjustment. Cast irons are presented naturally according to their microstructure, classified in white irons, lamellar grey and nodular irons. (O.M.)

  13. Fe-based bulk amorphous alloys with iron contents as high as 82 at%

    Energy Technology Data Exchange (ETDEWEB)

    Li, Jin-Feng; Liu, Xue; Zhao, Shao-Fan; Ding, Hong-Yu [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China); Yao, Ke-Fu, E-mail: kfyao@tsinghua.edu.cn [School of Materials Science and Engineering, Tsinghua University, Beijing 100084 (China)

    2015-07-15

    Fe-based bulk amorphous alloys (BAAs) with high Fe contents are advantageous due to their high saturation magnetization and low cost. However, preparing Fe-based BAAs with Fe contents higher than 80 at% is difficult due to their poor glass forming abilities (GFA). In this study, an Fe{sub 81}P{sub 8.5}C{sub 5.5}B{sub 2}Si{sub 3} BAA with a diameter of 1 mm and a saturation magnetization of 1.56 T was successfully prepared using the fluxing and copper mold casting methods. In addition, by introducing a small amount of elemental Mo to the alloy, an Fe{sub 82}Mo{sub 1}P{sub 6.5}C{sub 5.5}B{sub 2}Si{sub 3} BAA rod with a diameter of 1 mm, a high saturation magnetization of 1.59 T, a high yield stress of 3265 MPa, and a clear plasticity of 1.3% was prepared in the same way. The cost effectiveness and good magnetic properties of these newly-developed Fe-based BAAs with Fe contents as high as 82 at% would be advantageous and promising for industrial applications. - Highlights: • Novel Fe-based BAA with no other metallic element except 81 at% Fe was prepared. • Fe-based bulk amorphous alloy (BAA) with the highest Fe content (82%) was prepared. • Very high saturation magnetization of 1.59 T has been achieved. • A new thought for designing Fe-based BAA with high Fe content was provided.

  14. Corrosion mechanism of a Ni-based alloy in supercritical water: Impact of surface plastic deformation

    International Nuclear Information System (INIS)

    Payet, Mickaël; Marchetti, Loïc; Tabarant, Michel; Chevalier, Jean-Pierre

    2015-01-01

    Highlights: • The dissolution of Ni and Fe cations occurs during corrosion of Ni-based alloys in SCW. • The nature of the oxide layer depends locally on the alloy microstructure. • The corrosion mechanism changes when cold-work increases leading to internal oxidation. - Abstract: Ni–Fe–Cr alloys are expected to be a candidate material for the generation IV nuclear reactors that use supercritical water at temperatures up to 600 °C and pressures of 25 MPa. The corrosion resistance of Alloy 690 in these extreme conditions was studied considering the surface finish of the alloy. The oxide scale could suffer from dissolution or from internal oxidation. The presence of a work-hardened zone reveals the competition between the selective oxidation of chromium with respect to the oxidation of nickel and iron. Finally, corrosion mechanisms for Ni based alloys are proposed considering the effects of plastically deformed surfaces and the dissolution.

  15. Tribological coatings for liquid metal and irradiation environments

    International Nuclear Information System (INIS)

    Johnson, R.N.

    1986-01-01

    Several metallurgical coatings have been developed that provide good tribological performances in high-temperature liquid sodium and that are relatively unaffected by neutron fluences to 6 X 10/sup 22/ n/cm/sup 2/ (E > 0.1 MeV). The coatings that have consistently provided the best tribological performance have been the nickel aluminide diffusion coatings created by the pack cementation process, chromium carbide or Tribaloy 700 trade mark (a nickel-base hardfacing alloy) applied by the detonation-gun process, and chromium carbide and other hardfacing alloy) applied by the detonation-gun process, and chromium carbide and other hardfacing materials applied by the electro-spark deposition process. The latter process is a relatively recent development for nuclear applications and is expected to find wide usage. Other coating processes, such as plasma-spray coating, sputtering, and chemical vapor deposition, were candidates for use on various components, but the coatings did not pass the required qualification tests or were not economically competitive. The advantages and limitations of the three selected processes are discussed, the tribological performance of the coatings is reviewed, and representative applications and their performance requirements are described

  16. Anodic oxidation of Ta/Fe alloys

    International Nuclear Information System (INIS)

    Mato, S.; Alcala, G.; Thompson, G.E.; Skeldon, P.; Shimizu, K.; Habazaki, H.; Quance, T.; Graham, M.J.; Masheder, D.

    2003-01-01

    The behaviour of iron during anodizing of sputter-deposited Ta/Fe alloys in ammonium pentaborate electrolyte has been examined by transmission electron microscopy, Rutherford backscattering spectroscopy, glow discharge optical emission spectroscopy and X-ray photoelectron spectroscopy. Anodic films on Ta/1.5 at.% Fe, Ta/3 at.% Fe and Ta/7 at.% Fe alloys are amorphous and featureless and develop at high current efficiency with respective formation ratios of 1.67, 1.60 and 1.55 nm V -1 . Anodic oxidation of the alloys proceeds without significant enrichment of iron in the alloy in the vicinity of the alloy/film interface and without oxygen generation during film growth, unlike the behaviour of Al/Fe alloys containing similar concentrations of iron. The higher migration rate of iron species relative to that of tantalum ions leads to the formation of an outer iron-rich layer at the film surface

  17. Structural thermodynamics of alloys

    CERN Document Server

    Manenc, Jack

    1973-01-01

    Technical progress has for a very long time been directly dependent on progress in metallurgy, which is itself connected with improvements in the technology of alloys. Metals are most frequently used in the form of alloys for several reasons: the quantity of pure metal in its native state in the earth's crust is very limited; pure metals must be extracted from ores which are themselves impure. Finally, the methods of treatment used lead more easily to alloys than to pure metals. The most typical case is that of iron, where a pure ore may be found, but which is the starting point for cast iron or steel, alloys of iron and carbon. In addition, the properties of alloys are in general superior to those of pure metals and modem metallurgy consists of controlling these properties so as to make them conform to the requirements of the design office. Whilst the engineer was formerly compelled to adapt his designs and constructions to the materials available, such as wood, stone, bronze, iron, cast iron and ordinary st...

  18. Nanoscale structure and atomic disorder in the iron-based chalcogenides

    Directory of Open Access Journals (Sweden)

    Naurang Lal Saini

    2013-01-01

    Full Text Available The multiband iron-based superconductors have layered structure with a phase diagram characterized by a complex interplay of charge, spin and lattice excitations, with nanoscale atomic structure playing a key role in their fundamental electronic properties. In this paper, we briefly review nanoscale structure and atomic disorder in iron-based chalcogenide superconductors. We focus on the Fe(Se,S1−xTex (11-type and K0.8Fe1.6Se2 (122-type systems, discussing their local structure obtained by extended x-ray absorption fine structure. Local structure studies on the Fe(Se,S1−xTex system reveal clear nanoscale phase separation characterized by coexisting components of different atomic configurations, similar to the case of random alloys. In fact, the Fe–Se/S and Fe–Te distances in the ternary Fe(Se,S1−xTex are found to be closer to the respective distances in the binary FeSe/FeS and FeTe systems, showing significant divergence of the local structure from the average one. The observed features are characteristic of ternary random alloys, indicating breaking of the local symmetry in these materials. On the other hand, K0.8Fe1.6Se2 is known for phase separation in an iron-vacancy ordered phase and an in-plane compressed lattice phase. The local structure of these 122-type chalcogenides shows that this system is characterized by a large local disorder. Indeed, the experiments suggest a nanoscale glassy phase in K0.8Fe1.6Se2, with the superconductivity being similar to the granular materials. While the 11-type structure has no spacer layer, the 122-type structure contains intercalated atoms unlike the 1111-type REFeAsO (RE = rare earth oxypnictides, having well-defined REO spacer layers. It is clear that the interlayer atomic correlations in these iron-based superconducting structures play an important role in structural stability as well as superconductivity and magnetism.

  19. Alloying principles for magnesium base heat resisting alloys

    International Nuclear Information System (INIS)

    Drits, M.E.; Rokhlin, L.L.; Oreshkina, A.A.; Nikitina, N.I.

    1982-01-01

    Some binary systems of magnesium-base alloys in which solid solutions are formed, are considered for prospecting heat resistant alloys. It is shown that elements having essential solubility in solid magnesium strongly decreasing with temperature should be used for alloying maqnesium base alloys with high strength properties at increased temperatures. The strengthening phases in these alloys should comprise essential quantity of magnesium and be rather refractory

  20. Development of welding and hardfacing technology for the fast reactor programme in India

    International Nuclear Information System (INIS)

    Bhaduri, Arun Kumar

    2013-01-01

    Prior to the start of construction of the 500 MWe Prototype Fast Breeder Reactor (PFBR), extensive research backed technology development was planned and implemented for materials, welding consumables, fabrication of stringent-specification components and finalisation of quality assurance procedures of fabricated components. With close interaction amongst design, materials and non-destructive evaluation engineers, materials and welding consumable manufactures, and the fabrication industries, it has been possible to overcome the challenges during fabrication of all the structural welds and pipes. This paper presents a comprehensive experience of the development of welding and hardfacing technology for PFBR. (author)

  1. An electron-microscope study of alpha to gamma transformation in an iron-nickel alloy

    Science.gov (United States)

    Lobodyuk, V. A.; Khandros, L. G.; Fedas, N. P.

    1980-01-01

    Procedures used to study the alpha to gamma conversion in thin foils of an iron alloy with 32% nickel concentration and initial martensite conversion temperature of -60 C are described. Photomicrographs show deformation twinning as well as changes in samples after they were heated. Reverse conversion is discussed and results are examined.

  2. Preparation of Iron-nickel Alloy Nanostructures via Two Cationic Pyridinium Derivatives as Soft Templates

    Directory of Open Access Journals (Sweden)

    Jingxin Zhou

    2015-09-01

    Full Text Available In this paper, crystalline iron-nickel alloy nanostructures were successfully prepared from two cationic pyridinium derivatives as soft templates in solution. The crystal structure and micrograph of FeNi alloy nanostructures were characterized by X-ray diffraction, scanning electron microscopy and transmission electron microscopy, and the content was confirmed by energy-dispersive spectrometry. The results indicated that the as-prepared nanostructures showed slightly different diameter ranges with the change of cationic pyridinium derivatives on the surface. The experimental data indicated that the adsorption of cationic pyridinium compounds on the surface of particles reduces the surface charge, leading to an isotropic distribution of the residual surface charges. The magnetic behaviours of as-prepared FeNi alloy nanostructures exhibited disparate behaviours, which could be attributed to their grain sizes and distinctive structures. The present work may give some insight into the synthesis and character of new alloy nanomaterials with special nanostructures using new soft templates.

  3. Study of superficial films and of electrochemical behaviour of some nickel base alloys and titanium base alloys in solution representation of granitic, argillaceous and salted ground waters

    International Nuclear Information System (INIS)

    Quang, K.V.; Da Cunha Belo, M.; Benabed, M.S.; Bourelier, F.; Jallerat, N.; Pari, F.L.

    1985-01-01

    The corrosion behaviour of the stainless steels 304, 316 Ti, 25Cr-20Ni-Mo-Ti, nickel base alloys Hastelloy C4, Inconel 625, Incoloy 800, Ti and Ti-0.2% Pd alloy has been studied in the aerated or deaerated solutions at 20 0 C and 90 0 C whose compositions are representative of interstitial ground waters: granitic or clay waters or salt brine. The electrochemical techniques used are voltametry, polarization resistance and complexe impedance measurements. Electrochemical data show the respective influence of the parameters such as temperature, solution composition and dissolved oxygen, addition of soluble species chloride, fluoride, sulfide and carbonates, on which depend the corrosion current density, the passivation and the pitting potential. The inhibition efficiency of carbonate and bicarbonate activities against pitting corrosion is determined. In clay water at 90 0 C, Ti and Ti-Pd show very high passivation aptitude and a broad passive potential range. Alloying Pd increases cathodic overpotential and also transpassive potential. It makes the alloy less sensitive to the temperature effect. Optical Glow Discharge Spectra show three parts in the composition depth profiles of surface films on alloys. XPS and SIMS spectrometry analyses are also carried out. Electron microscopy observation shows that passive films formed on Ti and Ti-Pd alloy have amorphous structure. Analysis of the alloy constituents dissolved in solutions, by radioactivation in neutrons, gives the order of magnitude of the Ni base alloy corrosion rates in various media. It also points out the preferential dissolution of alloying iron and in certain cases of chromium

  4. Hydrogen and deuterium trapping in iron

    Energy Technology Data Exchange (ETDEWEB)

    Johnson, H H; Lin, R W

    1981-02-01

    The research described is directed at present almost exclusively to hydrogen transport, including both chemical and physical trapping, in iron and iron-base alloys. Some attention is directed to isotope effects. Efforts are made to clarify and understand hydrogen-related phenomena which are believed to be of direct importance to practical performance.

  5. Iron aluminide useful as electrical resistance heating elements

    Science.gov (United States)

    Sikka, Vinod K.; Deevi, Seetharama C.; Fleischhauer, Grier S.; Hajaligol, Mohammad R.; Lilly, Jr., A. Clifton

    1997-01-01

    The invention relates generally to aluminum containing iron-base alloys useful as electrical resistance heating elements. The aluminum containing iron-base alloys have improved room temperature ductility, electrical resistivity, cyclic fatigue resistance, high temperature oxidation resistance, low and high temperature strength, and/or resistance to high temperature sagging. The alloy has an entirely ferritic microstructure which is free of austenite and includes, in weight %, over 4% Al, .ltoreq.1% Cr and either .gtoreq.0.05% Zr or ZrO.sub.2 stringers extending perpendicular to an exposed surface of the heating element or .gtoreq.0.1% oxide dispersoid particles. The alloy can contain 14-32% Al, .ltoreq.2% Ti, .ltoreq.2% Mo, .ltoreq.1% Zr, .ltoreq.1% C, .ltoreq.0.1% B, .ltoreq.30% oxide dispersoid and/or electrically insulating or electrically conductive covalent ceramic particles, .ltoreq.1% rare earth metal, .ltoreq.1% oxygen, .ltoreq.3% Cu, balance Fe.

  6. Nanocrystallinity and magnetic property enhancement in melt-spun iron-rare earth-base hard magnetic alloys

    International Nuclear Information System (INIS)

    Davies, H.A.; Manaf, A.; Zhang, P.Z.

    1993-01-01

    Refinement of the grain size below ∼35 nm mean diameter in melt-spun FeNdB-base alloys leads to enhancement of remanent polarization, J r , above the level predicted by the Stoner-Wohlfarth theory for an aggregate of independent, randomly oriented, and uniaxial magnetic particles. This article summarizes the results of the recent systematic research on this phenomenon, including the influence of alloy composition and processing conditions on the crystallite size, degree of enhancement of J r , and maximum energy product (BH) max . It has been shown that the effect can also occur in ternary FeNdB alloys, without the addition of silicon or aluminum, which was originally thought necessary, providing the nanocrystallites are not magnetically decoupled by a paramagnetic second phase. Values of (BH) max above 160 kJ. m -3 have been achieved. The relationship between grain size, J r , intrinsic coercivity, J H c , and (BH) max are discussed in terms of magnetic exchange coupling, anisotropy, and other parameters. Recent extension of this work to the enhancement of properties in Fe-Mischmental-Boron-base alloys and to bonded magnets with a nanocrystalline structure is also described

  7. High temperature Moessbauer study of order-disorder transformation in iron-aluminum alloys

    International Nuclear Information System (INIS)

    Oki, Kensuke; Yamamura, Akihiko; Kudo, Kazunao; Eguchi, Tetsuo

    1979-01-01

    Ordering process of iron rich Fe-Al alloys has been investigated at elevated temperatures by mean of Moessbauer spectroscopy. The observed spectra are analyzed to obtain the temperature dependences of the internal field, isomer shift and line width, and the results are discussed in connection with the ordering process. The alloy with 24.7 at% Al exhibits spectra, which are characteristic of the superposition of a single-line spectrum and a six-line one, originating from the ordered paramagnetic B2 or DO 3 state and disordered ferromagnetic α, respectively, and the results confirm the coexistence of α phase with B2 or DO 3 . The isomer shift of the paramagnetic component of the spectra shows discontinuous changes at the temperatures of transformation α reversible B2 and B2 reversible DO 3 . (author)

  8. Seal welded cast iron nuclear waste container

    International Nuclear Information System (INIS)

    Filippi, A.M.; Sprecace, R.P.

    1987-01-01

    An article of manufacture is described comprising a cast iron container having an opening at one end and a cast iron plug; a first nickel-carbon alloy fusion weldable insert surrounding the opening and metallurgically bonded to the cast iron container at the one end of the container; a second nickel-carbon alloy insert metallurgically bonded to the cast iron plug located within the opening and surrounded by the first insert the inserts being jointed by a fusion bond in the opening without heating the cast iron container to an austenite formation temperature thereby sealing the interior of the container from the exterior ambient outside the opening; the nickel-carbon alloy containing about 2 to 5 w% carbon; and both the nickel-carbon alloy insert and the cast iron container have a microstructure containing a graphite phase

  9. Evolution of Iron-containing Compounds in Al-Cu Alloys during Heat Treatment

    Directory of Open Access Journals (Sweden)

    Liu Kun

    2016-01-01

    Full Text Available The evolution of iron-containing compounds in Al-Cu 206 cast alloy during solution treatment has been investigated. Results show that platelet β-Fe and Chinese script α-Fe are the two iron-containing compounds in as-cast condition. Little change is observed on β-Fe during solution treatment. However, fine blocky post β-Fe begins to form on α-Fe when solution treated at 520°C for 8hrs. When soaking time is extended to 24 hrs, α–Fe is found to decompose to fine branches while post β-Fe present as clusters on these branches. Al-Cu-Mg-Si Q phase is observed to form at the edge of decomposed α-Fe, possibly the result of Si from decomposed α-Fe.

  10. Silicon Alloying On Aluminium Based Alloy Surface

    International Nuclear Information System (INIS)

    Suryanto

    2002-01-01

    Silicon alloying on surface of aluminium based alloy was carried out using electron beam. This is performed in order to enhance tribological properties of the alloy. Silicon is considered most important alloying element in aluminium alloy, particularly for tribological components. Prior to silicon alloying. aluminium substrate were painted with binder and silicon powder and dried in a furnace. Silicon alloying were carried out in a vacuum chamber. The Silicon alloyed materials were assessed using some techniques. The results show that silicon alloying formed a composite metal-non metal system in which silicon particles are dispersed in the alloyed layer. Silicon content in the alloyed layer is about 40% while in other place is only 10.5 %. The hardness of layer changes significantly. The wear properties of the alloying alloys increase. Silicon surface alloying also reduced the coefficient of friction for sliding against a hardened steel counter face, which could otherwise be higher because of the strong adhesion of aluminium to steel. The hardness of the silicon surface alloyed material dropped when it underwent a heating cycle similar to the ion coating process. Hence, silicon alloying is not a suitable choice for use as an intermediate layer for duplex treatment

  11. Swelling in several commercial alloys irradiated to very high neutron fluence

    International Nuclear Information System (INIS)

    Gelles, D.S.; Pintler, J.S.

    1984-01-01

    Swelling values have been obtained from a set of commercial alloys irradiated in EBR-II to a peak fluence of 2.5 x 10 23 n/cm 2 (E > 0.1 MeV) or approx. 125 dpa covering the range 400 to 650 0 C. The alloys can be ranked for swelling resistance from highest to lowest as follows: the martensitic and ferritic alloys, the niobium based alloys, the precipitation strengthened iron and nickel based alloys, the molybdenum alloys and the austenitic alloys

  12. Intermetallic-Based High-Temperature Materials

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.

    1999-04-25

    The intermetallic-based alloys for high-temperature applications are introduced. General characteristics of intermetallics are followed by identification of nickel and iron aluminides as the most practical alloys for commercial applications. An overview of the alloy compositions, melting processes, and mechanical properties for nickel and iron aluminizes are presented. The current applications and commercial producers of nickel and iron aluminizes are given. A brief description of the future prospects of intermetallic-based alloys is also given.

  13. Bioaccessibility, bioavailability and toxicity of commercially relevant iron- and chromium-based particles: in vitro studies with an inhalation perspective

    Directory of Open Access Journals (Sweden)

    Hedberg Yolanda

    2010-09-01

    Full Text Available Abstract Background Production of ferrochromium alloys (FeCr, master alloys for stainless steel manufacture, involves casting and crushing processes where particles inevitably become airborne and potentially inhaled. The aim of this study was to assess potential health hazards induced by inhalation of different well-characterized iron- and chromium-based particles, i.e. ferrochromium (FeCr, ferrosiliconchromium (FeSiCr, stainless steel (316L, iron (Fe, chromium (Cr, and chromium(IIIoxide (Cr2O3, in different size fractions using in vitro methods. This was done by assessing the extent and speciation of released metals in synthetic biological medium and by analyzing particle reactivity and toxicity towards cultured human lung cells (A549. Results The amount of released metals normalized to the particle surface area increased with decreasing particle size for all alloy particles, whereas the opposite situation was valid for particles of the pure metals. These effects were evident in artificial lysosomal fluid (ALF of pH 4.5 containing complexing agents, but not in neutral or weakly alkaline biological media. Chromium, iron and nickel were released to very low extent from all alloy particles, and from particles of Cr due to the presence of a Cr(III-rich protective surface oxide. Released elements were neither proportional to the bulk nor to the surface composition after the investigated 168 hours of exposure. Due to a surface oxide with less protective properties, significantly more iron was released from pure iron particles compared with the alloys. Cr was predominantly released as Cr(III from all particles investigated and was strongly complexed by organic species of ALF. Cr2O3 particles showed hemolytic activity, but none of the alloy particles did. Fine-sized particles of stainless steel caused however DNA damage, measured with the comet assay after 4 h exposure. None of the particles revealed any significant cytotoxicity in terms of cell death

  14. Composition tunable cobalt–nickel and cobalt–iron alloy nanoparticles below 10 nm synthesized using acetonated cobalt carbonyl

    International Nuclear Information System (INIS)

    Schooneveld, Matti M. van; Campos-Cuerva, Carlos; Pet, Jeroen; Meeldijk, Johannes D.; Rijssel, Jos van; Meijerink, Andries; Erné, Ben H.; Groot, Frank M. F. de

    2012-01-01

    A general organometallic route has been developed to synthesize Co x Ni 1−x and Co x Fe 1−x alloy nanoparticles with a fully tunable composition and a size of 4–10 nm with high yield. In contrast to previously reported synthesis methods using dicobalt octacarbonyl (Co 2 (CO) 8 ), here the cobalt–cobalt bond in the carbonyl complex is first broken with anhydrous acetone. The acetonated compound, in the presence of iron carbonyl or nickel acetylacetonate, is necessary to obtain small composition tunable alloys. This new route and insights will provide guidelines for the wet-chemical synthesis of yet unmade bimetallic alloy nanoparticles.

  15. Auger electron spectroscopy study of surface segregation in the binary alloys copper-1 atomic percent indium, copper-2 atomic percent tin, and iron-6.55 atomic percent silicon

    Science.gov (United States)

    Ferrante, J.

    1973-01-01

    Auger electron spectroscopy was used to examine surface segregation in the binary alloys copper-1 at. % indium, copper-2 at. % tin and iron-6.55 at. % silicon. The copper-tin and copper-indium alloys were single crystals oriented with the /111/ direction normal to the surface. An iron-6.5 at. % silicon alloy was studied (a single crystal oriented in the /100/ direction for study of a (100) surface). It was found that surface segregation occurred following sputtering in all cases. Only the iron-silicon single crystal alloy exhibited equilibrium segregation (i.e., reversibility of surface concentration with temperature) for which at present we have no explanation. McLean's analysis for equilibrium segregation at grain boundaries did not apply to the present results, despite the successful application to dilute copper-aluminum alloys. The relation of solute atomic size and solubility to surface segregation is discussed. Estimates of the depth of segregation in the copper-tin alloy indicate that it is of the order of a monolayer surface film.

  16. Statistical study to determine the effect of carbon, silicon, nickel and other alloying elements on the mechanical properties of as-cast ferritic ductile irons

    International Nuclear Information System (INIS)

    Lacaze, J.; Sertucha, J.; Larranaga, P.; Suarez, R.

    2016-01-01

    There is a great interest in fully ferritic ductile irons due to their structural homogeneity, remarkable ductility and good response when machining. On the other hand the wide variety of raw materials available in foundry plants becomes a problem when controlling the chemical composition of the manufactured alloys. The present work shows a statistical study about the effect of different C, Si, Ni contents and other minor elements on structural and mechanical properties of a group of ferritic ductile iron alloys. A set of equations are finally presented to predict room temperature mechanical properties of ferritic ductile irons by means of their chemical composition and pearlite content. (Author)

  17. Statistical study to determine the effect of carbon, silicon, nickel and other alloying elements on the mechanical properties of as-cast ferritic ductile irons

    Energy Technology Data Exchange (ETDEWEB)

    Lacaze, J.; Sertucha, J.; Larranaga, P.; Suarez, R.

    2016-10-01

    There is a great interest in fully ferritic ductile irons due to their structural homogeneity, remarkable ductility and good response when machining. On the other hand the wide variety of raw materials available in foundry plants becomes a problem when controlling the chemical composition of the manufactured alloys. The present work shows a statistical study about the effect of different C, Si, Ni contents and other minor elements on structural and mechanical properties of a group of ferritic ductile iron alloys. A set of equations are finally presented to predict room temperature mechanical properties of ferritic ductile irons by means of their chemical composition and pearlite content. (Author)

  18. Cast iron - a predictable material

    Directory of Open Access Journals (Sweden)

    Jorg C. Sturm

    2011-02-01

    Full Text Available High strength compacted graphite iron (CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind turbines have opened new markets for an entire suite of highly reliable ductile iron cast components. During the last 20 years, casting process simulation has developed from predicting hot spots and solidification to an integral assessment tool for foundries for the entire manufacturing route of castings. The support of the feeding related layout of the casting is still one of the most important duties for casting process simulation. Depending on the alloy poured, different feeding behaviors and self-feeding capabilities need to be considered to provide a defect free casting. Therefore, it is not enough to base the prediction of shrinkage defects solely on hot spots derived from temperature fields. To be able to quantitatively predict these defects, solidification simulation had to be combined with density and mass transport calculations, in order to evaluate the impact of the solidification morphology on the feeding behavior as well as to consider alloy dependent feeding ranges. For cast iron foundries, the use of casting process simulation has become an important instrument to predict the robustness and reliability of their processes, especially since the influence of alloying elements, melting practice and metallurgy need to be considered to quantify the special shrinkage and solidification behavior of cast iron. This allows the prediction of local structures, phases and ultimately the local mechanical properties of cast irons, to asses casting quality in the foundry but also to make use of this quantitative information during design of the casting. Casting quality issues related to thermally driven

  19. EFFECT OF ALLOYING ON TEMPERATURE OF TRANSFORMATION «PEARLITE – AUSTENITE» IN COMPLEX-ALLOYED WHITE CAST IRONS

    Directory of Open Access Journals (Sweden)

    T. V. Pastukhova

    2014-11-01

    Full Text Available Purpose. Pearlite is not accepted in the microstructure of wear resistant steels and cast irons. To prevent the pearlite by means of appropriate selection of mode of quenching requires the knowledge of the temperature of the critical points Ac1 and Ac3 for various steels and cast irons. Purpose of work is determine the effect of V (5-10% and Cr (up to 9% on the temperature range of the phase-structural transformation "pearlite®austenite in the complex-alloyed V-Cr-Mn-Ni white cast irons with spheroidal vanadium carbides. Methodology. Nine Mg-treated cast irons smelted in laboratory furnace were used for investigation. The metallographic and optical dilatometric analysis methods as well as energy-dispersive spectroscopy were used. Findings. It is shown that in irons studied the critical point Ac1 is in a temperature range from 710-780 °C (lower limit up to 730-850 °C (upper limit. The data on the concentrations of chromium and vanadium in a matrix of iron are presented, the regression equation describing the effect of vanadium and chromium on the temperature limits of the transformation «pearlite ® austenite» are obtained. Originality. It is shown that increase the chromium content leads to growth of lower and upper limits of the temperature interval of transformation "pearlite ® austenite"; vanadium increases only the upper limit of the range. It was found that the effect of chromium on the critical point Ac1 is attributed to its solubility in the metallic matrix (concentration of Cr in the austenite reaches 7%; vanadium, due to its slight dissolution in the matrix (vanadium content does not exceed 1.75%, affects the critical point indirectly by increasing of chromium concentration in the matrix due to enhanced carbon sequestration in VC carbides. Practical value. The temperature ranges of heating for quenching of V-Cr-Mn-Ni cast irons with spheroidal vanadium carbides, which provides the formation of austenitic-martensitic matrix without

  20. Preparation of hard magnetic materials based on nitrogenated rare-earth iron alloys; Preparacao de materiais magneticamente duros a base de ligas de terra rara - ferro nitrogenadas

    Energy Technology Data Exchange (ETDEWEB)

    Guilherme, Eneida da Graca

    1999-07-01

    Nd Fe{sub 11}Ti, Nd Fe{sub 10.5} Mo{sub 1.5} and Nd Fe{sub 10.75} Mo{sub 1.25} alloys were synthesized by reduction-diffusion calciothermic process (RDC) from neodymium chloride (NdCl{sub 3}), iron, titanium, molybdenum and reduction agent (metallic calcium). The effect of process variables, like temperature, time, excess amount of NdCl{sub 3}, heating rate, and composition variation of the Nd Fe{sub 12-x}Mo{sub x} (1 {>=} x {>=} 2). Mother alloys in which 1:12 phase is major were nitrogenated by gas-solid reaction with N{sub 2} and by chemical reaction with sodium zide (Na N{sub 3}). In addition, the influence of reducing particle size of the powdered mother alloys in the nitrogenation step with Na N{sub 3} were studied. As prepared and interstitially modified Nd Fe{sub 11} Ti, Nd Fe{sub 10.5} Mo{sub 1.5} and Nd Fe{sub 10.75} Mo{sub 1.25} alloys with nitrogen , were characterized by X-ray diffraction, Moessbauer spectroscopy, thermomagnetic, SEM and EDS. Nitrogenation by gas-solid reaction with N{sub 2} is found to be not promising, since resulted Curie temperatures (Tc) were lower than literature values. However, nitrogenation by chemical reaction with Na N{sub 3} was efficient with higher or same Tc than previous reported results. The average increases on Tc and volumetric expansion were 200 deg C and 4%, respectively. Milling of the mother alloys before nitrogenation at 330 deg C is preferred because reaction kinetics is enhanced. Nevertheless, at 450 deg C, a competition between the interstitially modified compound formation (alloy + N) and alloy dissociation has occurred, resulting in a Fe-{alpha} phase increase. (author)

  1. Four-branched compounds coupled Si and iron-rich intermetallics in near eutectic Al-Si alloys

    International Nuclear Information System (INIS)

    Wu, Yuying; Liu, Xiangfa; Jiang, Binggang; Bian, Xiufang

    2007-01-01

    Many four-branched compounds coupled Si and iron-rich intermetallics were observed in near eutectic Al-Si alloy modified with Al-P master alloy. Such four-branched compounds have never been reported before, but in our case it seems to be commonly observed. In this work the growth characterization of the four-branched compounds are scrutinized with a JXA-8800 electron microprobe (EPMA). More deep study of the formation of four-branched compounds is performed by SEM and TEM analysis. The characterization of the four-branched compounds is that of a primary silicon in the center with four iron-rich intermetallics around. Experimental results also show that the precipitation of primary silicon is the key factor for the formation of four-branched compounds. And WHS-theory explains the growth mechanism of the four-branched compounds. In detail, subsequent twinning within the primary silicon provides four-fold coordination sites on the surface, and then the α-Al(Fe,Mn)-Si phase nucleates on the surface of the primary silicon

  2. High density tungsten-nickel-iron-cobalt alloys having improved hardness and method for making same

    International Nuclear Information System (INIS)

    Penrice, T.W.; Bost, J.

    1988-01-01

    This patent describes the process of making high density alloy containing about 85 to 98 weight percent tungsten and the balance of the alloy being essentially a binder of nickel, iron and cobalt, and wherein the cobalt is present in an amount within the range of about 5 to 47.5 weight percent of the binder, comprising: blending powders of the tungsten, nickel, iron and cobalt into a homogeneous composition, compacting the homogeneous composition into a shaped article, heating the shaped article to a temperature and for a time sufficient to sinter the article, subjecting the sintered article to a temperature sufficient to enable the intermetallic phase formed at the matrix to tungsten interface to diffuse into the gamma austenitic phase whereby the alpha tungsten/gamma austenite boundaries are essentially free of such intermetallic phase, quenching the article, and swaging the article to a reduction in area of about 5 to 40 percent, the article having improved mechanical properties, including improved tensile strength and hardness while maintaining suitable ductility for subsequent working thereof

  3. Tribological properties of Al 7075 alloy based composites strengthened with Al2O3 fibres

    Directory of Open Access Journals (Sweden)

    K. Naplocha

    2011-04-01

    Full Text Available Wear resistance of 7075 aluminium alloy based composite materials reinforced with Al2O3 Saffil fibres was investigated. The measurementsof wear were performed applying the pin-on-disc method at dry friction conditions with the gray iron counterpart. The effects ofpressure of composite samples on the counterpart made of gray iron and the orientation of fibers in relation to the friction surface on wear rate were determined. The materials were produced by squeeze casting method where 80-90% porous ceramic preform were infiltrated.After T6 heat treatment hardness increased about 50-60% both for unreinforced alloy and composites containing strengthening Saffilfibres. Wear resistance of composite materials in relation to the unreinforced 7075 alloy was slightly worse at lower pressure of 0.8 MPa. Under higher pressure of 1.2 MPa wear resistance of unreinforced 7075 alloy was even better whereas no effect of orientation of fibers on wear in composite materials was observed. Additionally, significant wear of counterface in the presence of debris with fragmented Al2O3 fibres as abrasives was observed. Wear resistance improvement of composite materials was obtained when with alumina Saffil fibres Carbon C fibres in the preforms were applied.

  4. Mechanical properties of molybdenum alloyed liquid phase-sintered tungsten-based composites

    International Nuclear Information System (INIS)

    Kemp, P.B.; German, R.M.

    1995-01-01

    Tungsten-based composites are fabricated from mixed elemental powders using liquid phase sintering, usually with a nickel-iron matrix. During sintering, the tungsten undergoes grain growth, leading to microstructure coarsening that lowers strength but increases ductility. Often the desire is to increase strength at the sacrifice of ductility, and historically, this has been performed by postsintering deformation. There has been considerable research on alloying to adjust the as-sintered mechanical properties to match those of swaged alloys. Prior reports cover many additions, seemingly including much of the periodic table. Unfortunately, many of the modified alloys proved disappointing, largely due to degraded strength at the tungsten-matrix interface. Of these modified alloys, the molybdenum-containing systems exhibit a promising combination of properties, cost, and processing ease. For example, the 82W-8Mo-7Ni-3Fe alloy gives a yield strength that is 34% higher than the equivalent 90W-7Ni-3Fe alloy (from 535 to 715 MPa) but with a 33% decrease in fracture elongation (from 30 to 20% elongation). This article reports on experiments geared to promoting improved properties in the W-Mo-Ni-Fe alloys. However, unlike the prior research which maintained a constant Ni + Fe content and varied the W:Mo ratio, this study considers the Mo:(Ni + Fe) ratio effect for 82, 90, and 93 wt pct W

  5. Backfill barriers: the use of engineered barriers based on geologic materials to assure isolation of radioactive wastes in a repository. [Nickel-iron alloys

    Energy Technology Data Exchange (ETDEWEB)

    Apps, J.A.; Cook, N.G.W.

    1981-06-01

    A preliminary assessment is made to show that canisters fabricated of nickel-iron alloys, and surrounded by a suitable backfill, may produce an engineered barrier where the canister material is thermodynamically stable with respect to its environment. As similar conditions exist in nature, the performance of such systems as barriers to isolate radionuclides can be predicted over very long periods, of the order of 10/sup 6/ years.

  6. Mechanical properties of Fe3Al-based alloys with addition of carbon, niobium and titanium

    International Nuclear Information System (INIS)

    Zhang Zhengrong; Liu Wenxi

    2006-01-01

    Several Fe 3 Al-based iron aluminides with the addition of alloying elements carbon, niobium and titanium were produced by vacuum induction melting (VIM) and hot spinning forging. Analytic techniques including transmission electron microscopy (TEM), scanning electron microscopy (SEM) and X-ray diffraction (XRD) were used in studying the microstructure and fracture manner of these alloys. The results show that due to the addition of alloying elements, the superlattice dislocations tend towards multiple slipping, leaving behind on their slip plane ribbons of square-shaped slip-induced antiphase boundaries. The elongation of Fe 3 Al in tension at room temperature increased to about 10% by the addition of suitable alloying elements, the usage of thermo-mechanical processing that has the function of refining grains and substructures, and subsequent annealing

  7. Creep-rupture behavior of iron superalloys in high-pressure hydrogen

    Science.gov (United States)

    Bhattacharyya, S.; Peterman, W.

    1984-01-01

    The creep-rupture properties of five iron-base and one cobalt-base high temperature alloys were investigated to assess the feasibility of using the alloys as construction materials in a Stirling engine. The alloys were heat treated and hardness measurements were taken. Typical microstructures of the alloys are shown. The creep-rupture properties of the alloys were determined at 760 and 815 C in 15.0 MPa H2 for 200 to 1000 hours. Plots of rupture life versus stress for the six superalloys are presented along with creep strain-time plots.

  8. Neutralization of the negative influence of iron and silicon on the mechanical properties of aluminium casting alloys

    International Nuclear Information System (INIS)

    Zolotorevsky, V.S.; Axenov, A.A.; Belov, N.A.

    1990-01-01

    In most of casting aluminium alloys iron is a harmful impurity due to the appearance of rough particles with needle, plate or sceleton shapes of intermetallic compounds during crystallization. As a result of it the plasticity, fracture toughness and sometimes the strength are decreased

  9. Creep resistance in a new alloy based on Fe3Al

    International Nuclear Information System (INIS)

    Morris, D.G.

    1994-01-01

    Iron aluminide alloys based on the composition Fe 3 Al are receiving considerable attention as structural materials for applications at high temperatures in view of their excellent resistance to oxidation and corrosion as well as reasonable mechanical properties. Recently, problems associated with poor ductility at room temperature have been alleviated by small additions of Cr and by microstructure control, as well by as the realization that the low ductility is, in part, extrinsic behavior due to environmental attack. These materials suffer also from a loss of their good strength at temperatures above about 600 C, and recent attention has led also to the development of creep resistant alloys. The present report considers a new alloy developed for improved creep resistance which shows also good oxidation and erosion resistance. Effort has been devoted to an examination of the dislocation structures that characterize deformation, both cold and hot, during fast tensile straining as well as during creep testing

  10. Phase composition of iron-rich R-Fe-Si (R=Dy, Ho, Er) alloys

    International Nuclear Information System (INIS)

    Ivanova, G.V.; Makarova, G.M.; Shcherbakova, E.V.; Belozerov, E.V.

    2005-01-01

    Phase composition is studied in iron-rich alloys of R-Fe-Si (R=Dy, Ho, Er). In the as-cast state R 2 (Fe, Si) 17 of type Th 2 Ni 17 and R(Fe, Si) 12 compounds are observed; in the alloys of rated composition of R(Fe 0.85 Si 0.15 ) 8.5 (R=Dy, Er) a compound R 2 (Fe, Si) 17 of Th 2 Zn 17 -type is revealed as well. The annealing at 1273 K results in formation of Dy 3 (Fe, Si) 29 and also the compounds with the presumed composition of Dy 4 (Fe, Si) 41 and Ho 4 (Fe, Si) 41 . As this takes place the alloys contain a transition structure as well that represents a set of small-sized areas with various type short-range order in mutual displacement of Fe-Fe(Si) dumpbell chains. The process of phase formation at 1273 K is faced with difficulties. Even the annealing for 1000 h does not result in the state of equilibrium [ru

  11. Effects of iron-reducing bacteria and nitrate-reducing bacteria on the transformations of iron corrosion products, magnetite and siderite, formed at the surface of non-alloy steel

    International Nuclear Information System (INIS)

    Etique, Marjorie

    2014-01-01

    Radioactive waste is one of the major problems facing the nuclear industry. To circumvent this issue France plans to store vitrified high-level nuclear waste in a stainless steel container, placed into a non-alloy steel overpack, at a depth of 500 m in an argillaceous formation. The main iron corrosion products formed at the surface of the non-alloy steel are siderite (Fe II CO 3 ) and magnetite (Fe II Fe III 2 O 4 ). These compounds are formed in the anoxic conditions present in the nuclear waste repository and play a protective role against corrosion as a passive layer. This work aims to investigate the activity of nitrate-reducing bacteria (NRB, Klebsiella mobilis) and iron-reducing bacteria (IRB, Shewanella putrefaciens) during the transformation of siderite and magnetite, especially those involved in anoxic iron biogeochemical cycle. Klebsiella mobilis and Shewanella putrefaciens were first incubated with siderite or magnetite suspensions (high surface specific area) in order to exacerbate the microbial iron transformation, subsequently incubated with a magnetite/siderite film synthesized by anodic polarization at applied current density. The transformation of siderite and magnetite by direct or indirect microbial processes led to the formation of carbonated green rust (Fe II 4 Fe III 2 (OH) 12 CO 3 ). As a transient phase shared by several bacterial reactions involving Fe II and Fe III , this compound is the cornerstone of the anoxic iron biogeochemical cycle. The novelty of this thesis is the consideration of bacterial metabolisms of NRB and IRB often overlooked in bio-corrosion processes. (author) [fr

  12. Investigation of electrochemical synthesis of ferrate, Part I: Electrochemical behavior of iron and its several alloys in concentrated alkaline solutions

    Directory of Open Access Journals (Sweden)

    Čekerevac Milan I.

    2009-01-01

    Full Text Available In recent years, considerable attention has been paid to various applications of Fe(VI due to its unique properties such as oxidizing power, selective reactivity, stability of the salt, and non-toxic decomposition by-products of ferric ion. In environmental remediation processes, Fe(VI has been proposed as green oxidant, coagulant, disinfectant, and antifoulant. Therefore, it is considered as a promising multi-purpose water treatment chemical. Fe(VI has also potential applications in electrochemical energy source, as 'green cathode'. The effectiveness of ferrate as a powerful oxidant in the entire pH range, and its use in environmental applications for the removal of wide range of contaminants has been well documented by several researchers. There is scientific evidence that ferrate can effectively remove arsenic, algae, viruses, pharmaceutical waste, and other toxic heavy metals. Although Fe(VI was first discovered in early eighteen century, detailed studies on physical and chemical properties of Fe(VI had to wait until efficient synthetic and analytical methods of Fe(VI were developed by Schreyer et al. in the 1950s. Actually, there have been developed three ways for the preparation of Fe(VI compounds : the wet oxidation of Fe(II and Fe(III compounds, the dry oxidation of the same, and the electrochemistry method, mainly based on the trans passive oxidation of iron. High purity ferrates Fe(VI can be generated when electrode of the pure iron metal or its alloys are anodized in concentrated alkaline solution. It is known that the efficiency of electrochemical process of Fe(VI production depends on many factors such as current density, composition of anode material, types of electrolyte etc. In this paper, the electrochemical synthesis of ferrate(VI solution by the anodic dissolution of iron and its alloys in concentrated water solution of NaOH and KOH is investigated. The process of transpassive dissolution of iron to ferrate(VI was studied by

  13. Microstructural characterization of spray formed Fe-based amorfizable alloy; Caracterizacao microestrutural de ligas ferrosas amorfizaveis processadas por conformacao por spray

    Energy Technology Data Exchange (ETDEWEB)

    Gabriel, A.H.G.; Ananias, M.Jr. da S.; Lucena, F.A.; Santos, L.S. dos; Bolfarini, C.; Botta, W.J.; Kiminami, C.S.; Afonso, C.R.M., E-mail: guimaraes.andreh@gmail.com [Universidade Federal de Sao Carlos (UFSCar), Sao Carlos, SP (Brazil)

    2014-07-01

    Iron-based amorphous alloys show outstanding characteristics such as high hardness and wear resistance, with microstructure partially amorphous, making them favorable to spray forming process (SF), which has cooling rates between 10{sup 3}-10{sup 5} K/s. Thus, this work aims to use the SF in one of the alloy cast iron present in this project, being chosen the alloy with a better set of results, through the performed characterizations. The alloys studied in this project were: (Fe{sub 65}Cr{sub 17}Mo{sub 2}C{sub 14}Si{sub 1}Cu{sub 1}){sub 100-x}B{sub x} (x = 5, 8 and 12% at) and (Fe{sub 65}Cr{sub 17}Mo{sub 2}C{sub 14}Si{sub 1}Cu{sub 1}){sub 88}Nb{sub 4}B{sub 8} (at.%), being all processed through Discovery® Plasma and 'melt- spinning' and characterized using: TEM, SEM, DSC, XRD and microhardness test. The cast iron alloy selected were (Fe{sub 65}Cr{sub 17}Mo{sub 2}C{sub 14}Si{sub 1}Cu{sub 1}){sub 88}Nb{sub 4}B+8, getting by the spray forming process, deposit and overspray powder. With them, were realized almost the same characterizations, except for the TEM. The results showed 1044±102 (HV1) in Vickers microhardness and nanocrystalline overspray powder from 20-45 μm to > 180 μm. (author)

  14. High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings

    International Nuclear Information System (INIS)

    Farmer, J C; Haslam, J J; Wong, F; Ji, X; Day, S D; Branagan, D J; Marshall, M C; Meacham, B E; Buffa, E J; Blue, C A; Rivard, J K; Beardsley, M B; Weaver, D T; Aprigliano, L F; Kohler, L; Bayles, R; Lemieux, E J; Wolejsza, T M; Martin, F J; Yang, N; Lucadamo, G; Perepezko, J H; Hildal, K; Kaufman, L; Heuer, A H; Ernst, F; Michal, G M; Kahn, H; Lavernia, E J

    2004-01-01

    The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an ''integral drip shield'' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

  15. Solidification of cast iron - A study on the effect of microalloy elements on cast iron

    DEFF Research Database (Denmark)

    Moumeni, Elham

    The present thesis deals with the heat transfer and solidification of ductile and microalloyed grey cast iron. Heterogeneous nucleation of nodular graphite at inclusions in ductile iron during eutectic solidification has been investigated. A series of ductile iron samples with two different...... of the austenite, in the last region to solidify. The superfine graphite which forms in this type of irons is short (10-20µm) and stubby. The microstructure of this kind of graphite flakes in titanium alloyed cast iron is studied using electron microscopy techniques. The methods to prepare samples of cast iron...... for comprehensive transmission electron microscopy of graphite and the surrounding iron matrix have been developed and explained. Dual beam microscopes are used for sample preparation. A TEM study has been carried out on graphite flakes in grey cast iron using selected area electron diffraction (SAED). Based...

  16. Corrosion-resistant amorphous alloy ribbons for electromagnetic filtration of iron rusts from water

    International Nuclear Information System (INIS)

    Kawashima, Asahi; Asami, Katsuhiko; Sato, Takeaki; Hashimoto, Koji

    1985-01-01

    An attempt was made to use corrosion-resistant amorphous Fe-9Cr-13P-7C alloy ribbons as an electromagnetic filter material for trapping various iron rusts suspended in water at 40 0 C. The ferrimagnetic Fe 3 O 4 rust was trapped with the 100 % efficiency and paramagnetic rusts such as α-Fe 2 O 3 , α-FeOOH and amorphous ferric oxyhydroxide were trapped with certain efficiencies at the magnetic field strength of 0.5-10 kOe. The regeneration of the filter by back-washing was easy. The trapping capacity of electromagnetic filter was proportional to the edge length of the filter material where the high magnetic field strength existed. Therefore, melt-spun thin and narrow amorphous alloy ribbons having the high corrosion resistance have the potential utility as electromagnetic filter material. (author)

  17. Method of simultaneous continuous determination of transfer rates of iron and chromium into solution during Fe-Cr alloys dissolution

    International Nuclear Information System (INIS)

    Shirinov, T.I.; Florianovich, G.M.; Skuratnik, Ya.B.

    1978-01-01

    Radiometry method of simultaneous continuous registration of transfer rates of iron and chromium into solution from Fe-Cr alloys with various composition has been developed. Using gamma-spectrometer components of Fe-Cr alloys can be determined with high sensitivity in separate samples according to Fe 59 and Cr 51 radioactive labels, obtained by neutron activation. The above method is applied to estimate Fe and Cr transfer rates into H 2 SO 4 solution at the temperature of 50 deg from Fe - 28% Cr alloy during its active dissolution. It is established, that beginning with some seconds of alloy and solution contact, its components transfer into the solution in the same composition, as in the alloy. The method enables to determine Fe with the accuracy of up to 5% and Cr with that of up to 10%

  18. Iron and silicon effect on the phase composition of nickel-beryllium bronzes

    International Nuclear Information System (INIS)

    Zakharov, A.M.; Zakharov, M.V.; Ajvaz'yan, N.G.

    1977-01-01

    In order to specify phase composition and strengthening heat treatment conditions for nickel beryllium bronzes that are promising electrode materials for welding of high strength steels and nickel-base superalloys, the primary section of the quinternary Cu-Ni-Be-Fe-S system was studied at constant nickel and beryllium concentration and varying silicon and iron concentration (max. 4% of every element). The study was made using the metallographic and x-ray phase techniques, determination of alloy solidus temperature, and exessphase microhardness testing. Silicon additions are shown to decrease abruptly and those of iron, in contrast, somewhat to raise the solidus temperature of ternary Cu + 2% Ni + 0.3% Be alloy. When added concurrently, iron compensates for the damaging silicon effect on the solidus temperature of Cu-Ni-Be alloys. The excess phases formed can be used as strengthening agents of Cu-Ni-Be-Si-Fe alloys during quenching and subsequent aging

  19. Effects of Alloying Elements on Room and High Temperature Tensile Properties of Al-Si Cu-Mg Base Alloys =

    Science.gov (United States)

    Alyaldin, Loay

    In recent years, aluminum and aluminum alloys have been widely used in automotive and aerospace industries. Among the most commonly used cast aluminum alloys are those belonging to the Al-Si system. Due to their mechanical properties, light weight, excellent castability and corrosion resistance, these alloys are primarily used in engineering and in automotive applications. The more aluminum is used in the production of a vehicle, the less the weight of the vehicle, and the less fuel it consumes, thereby reducing the amount of harmful emissions into the atmosphere. The principal alloying elements in Al-Si alloys, in addition to silicon, are magnesium and copper which, through the formation of Al2Cu and Mg2Si precipitates, improve the alloy strength via precipitation hardening following heat treatment. However, most Al-Si alloys are not suitable for high temperature applications because their tensile and fatigue strengths are not as high as desired in the temperature range 230-350°C, which are the temperatures that are often attained in automotive engine components under actual service conditions. The main challenge lies in the fact that the strength of heat-treatable cast aluminum alloys decreases at temperatures above 200°C. The strength of alloys under high temperature conditions is improved by obtaining a microstructure containing thermally stable and coarsening-resistant intermetallics, which may be achieved with the addition of Ni. Zr and Sc. Nickel leads to the formation of nickel aluminide Al3Ni and Al 9FeNi in the presence of iron, while zirconium forms Al3Zr. These intermetallics improve the high temperature strength of Al-Si alloys. Some interesting improvements have been achieved by modifying the composition of the base alloy with additions of Mn, resulting in an increase in strength and ductility at both room and high temperatures. Al-Si-Cu-Mg alloys such as the 354 (Al-9wt%Si-1.8wt%Cu-0.5wt%Mg) alloys show a greater response to heat treatment as a

  20. B2-ordered iron-aluminium alloys strengthening. Influence of additions (Ni and B) and microstructure

    International Nuclear Information System (INIS)

    Colas, David

    2004-01-01

    We study the effects of additions (Ni and B) and microstructure on the mechanical behaviour of 40 at. % Al iron-aluminium alloys. From a macroscopic point of view, we show that nickel reinforces FeAl alloys over the whole temperature range, but that it simultaneously leads to emphasize the room temperature brittleness of these alloys through a cleavage stress decrease. We confirm powder metallurgy grain refining interest to enhance yield stress as well as fracture resistance. We show that nickel-induced yield stress effect is additive to 'Hall-Petch' one. Also, we point out that the strengthening phenomena (nickel or grain size) cause the yield stress anomaly, which these alloys usually present, to be hidden. Through a dislocation structures analysis of deformed materials we precise that low temperature nickel-induced solid solution hardening (SSH) cannot be explained on the basis of classical SSH theories but more probably through nickel influence upon the Peierls stress. Moreover, we show that the APB tubes dragging model may be compatible with our microscopic and macroscopic results about the anomaly. Eventually, we put into relation a dynamic super-dislocations multiplication process observation (in situ transmission microscopy) with the nickel-containing alloys tendency to cleavage. (author) [fr

  1. Comparison of low cycle fatigue of ductile cast irons with different matrix alloyed with nickel

    Czech Academy of Sciences Publication Activity Database

    Petrenec, Martin; Tesařová, H.; Beran, Přemysl; Šmíd, Miroslav; Roupcová, Pavla

    2010-01-01

    Roč. 2, č. 1 (2010), s. 2307-2316 E-ISSN 1877-7058. [ Fatigue 2010. Praha, 06.06.2010-11.06.2010] R&D Projects: GA ČR GAP108/10/2371 Institutional research plan: CEZ:AV0Z20410507; CEZ:AV0Z10480505 Keywords : Low cycle fatigue * ferritic ductile cast iron * ADI * nickel alloying * neutron diffraction Subject RIV: JL - Materials Fatigue , Friction Mechanics

  2. Iron-chrome-aluminum alloy cladding for increasing safety in nuclear power plants

    Science.gov (United States)

    Rebak, Raul B.

    2017-12-01

    After a tsunami caused plant black out at Fukushima, followed by hydrogen explosions, the US Department of Energy partnered with fuel vendors to study safer alternatives to the current UO2-zirconium alloy system. This accident tolerant fuel alternative should better tolerate loss of cooling in the core for a considerably longer time while maintaining or improving the fuel performance during normal operation conditions. General electric, Oak ridge national laboratory, and their partners are proposing to replace zirconium alloy cladding in current commercial light water power reactors with an iron-chromium-aluminum (FeCrAl) cladding such as APMT or C26M. Extensive testing and evaluation is being conducted to determine the suitability of FeCrAl under normal operation conditions and under severe accident conditions. Results show that FeCrAl has excellent corrosion resistance under normal operation conditions and FeCrAl is several orders of magnitude more resistant than zirconium alloys to degradation by superheated steam under accident conditions, generating less heat of oxidation and lower amount of combustible hydrogen gas. Higher neutron absorption and tritium release effects can be minimized by design changes. The implementation of FeCrAl cladding is a near term solution to enhance the safety of the current fleet of commercial light water power reactors.

  3. Weld Bead Geometry of Ni-Based Alloy Deposited by PTA Process for Pipe Conduction of Shale Gas

    Science.gov (United States)

    Echavarria-Figueroa, C.; García-Vázquez, F.; Ruiz-Mondragón, J.; Hernández-García, H. M.; González-González, D.; Vargas, A.

    The transportation of shale gas has the problem that the piping used for the extraction does not resist the erosion generated by the amount of solids causing cracks over the surface and it is necessary to extend the life of the pipelines. Plasma transferred arc (PTA) welded coatings are used to improve the surface properties of mechanical parts. Therefore, in this paper is studied the use of Ni-based filler metal as weld bead deposits on A36 steel substrates by PTA. In order to determine the suitable conditions to ensure coating quality on the substrate a design of experiments (DOE) was determined. Welding current, feed rate, and travel speed were used as input parameters and the dilution percentage as the response variable. The composition and properties of hardfacing or overlay deposited are strongly influenced by the dilution obtained. Control of dilution is important, where typically low dilution is desirable. When the dilution is low, the final deposit composition will be closer to that of the filler metal, and the wear and corrosion resistance of the hardfacing will also be maintained. To evaluate the features on the weld beads/substrate interface a microstructural characterization was performed by using scanning electron microscopy and to evaluate the mechanical properties was carried out hardness test.

  4. Effect of molybdenum and chromium additions on the mechanical properties of Fe3Al-based alloys

    International Nuclear Information System (INIS)

    Sun Yangshan; Xue Feng; Mei Jianping; Yu Xingquan; Zhang Lining

    1995-01-01

    Iron aluminides based on Fe 3 Al offer excellent oxidation and sulfidation resistance, with lower material cost and density than stainless steels. However, their potential use as structural material has been hindered by limited ductility and a sharp drop in strength above 600 C. Recent development efforts have indicated that adequate engineering ductility of 10--20% and tensile yield strength of as high as 500 MPa can be achieved through control of composition and microstructure. These improved tensile properties make Fe 3 Al-based alloys more competitive against conventional austenic and ferritic steels. The improvement of high temperature mechanical properties has been achieved mainly by alloying processes. Molybdenum has been found to be one of the most important alloying elements for strengthening Fe 3 Al-based alloys at high temperatures. However, the RT(room temperature) ductility decreases with the increase of a molybdenum addition. On the other hand, a chromium addition to Fe 3 Al-based alloys is very efficient for improving RT ductility but not beneficial to yield strength at temperatures to 800 C. The purpose of the present paper is to report the effects of combined additions of molybdenum and chromium on mechanical properties at ambient temperature and high temperature of 600 C

  5. Burner rig alkali salt corrosion of several high temperature alloys

    Science.gov (United States)

    Deadmore, D. L.; Lowell, C. E.

    1977-01-01

    The hot corrosion of five alloys was studied in cyclic tests in a Mach 0.3 burner rig into whose combustion chamber various aqueous salt solutions were injected. Three nickel-based alloys, a cobalt-base alloy, and an iron-base alloy were studied at temperatures of 700, 800, 900, and 1000 C with various salt concentrations and compositions. The relative resistance of the alloys to hot corrosion attack was found to vary with temperature and both concentration and composition of the injected salt solution. Results indicate that the corrosion of these alloys is a function of both the presence of salt condensed as a liquid on the surface and of the composition of the gas phases present.

  6. Contribution to the study of the electrodeposition of iron-nickel alloys; Contribution a l'etude du depot electrolytique des alliages fer-nickel

    Energy Technology Data Exchange (ETDEWEB)

    Valignat, J [Commissariat a l' Energie Atomique, Grenoble (France). Centre d' Etudes Nucleaires

    1967-12-01

    Using a coulometric technique based upon the anodic intentiostatic dissolution, we studied the potentiostatic, deposition of nickel, iron and nickel iron alloys. We have shown that the minimum of the curve I = f (t) (deposition current versus time) is probably due to the transitory blocking of the surface by hydrogen and that the syn-crystallisation of nickel and iron is responsible for the anomalous co-deposition of these two elements. (author) [French] En employant une methode coulometrique par dissolution anodique intensipstatique, nous avons etudie le depot potentiostatique du nickel, du fer et des alliages fer-nickel. Nous avons pu montrer que le minimum de la courbe I = f (t) enregistree au cours du depot est du probablement au blocage momentane de la surface par l'hydrogene et que la syncristallisation du fer et du nickel est responsable de l'anomalie du depot simultane de ces deux elements. (auteur)

  7. Volatilization from PCA steel alloy

    Energy Technology Data Exchange (ETDEWEB)

    Hagrman, D.L.; Smolik, G.R.; McCarthy, K.A.; Petti, D.A.

    1996-08-01

    The mobilizations of key components from Primary Candidate Alloy (PCA) steel alloy have been measured with laboratory-scale experiments. The experiments indicate most of the mobilization from PCA steel is due to oxide formation and spalling but that the spalled particles are large enough to settle rapidly. Based on the experiments, models for the volatization of iron, manganese, and cobalt from PCA steel in steam and molybdenum from PCA steel in air have been derived.

  8. Characterization of hard coatings produced by laser cladding using laser-induced breakdown spectroscopy technique

    Energy Technology Data Exchange (ETDEWEB)

    Varela, J.A.; Amado, J.M.; Tobar, M.J.; Mateo, M.P.; Yañez, A.; Nicolas, G., E-mail: gines@udc.es

    2015-05-01

    Highlights: • Chemical mapping and profiling by laser-induced breakdown spectroscopy (LIBS) of coatings produced by laser cladding. • Production of laser clads using tungsten carbide (WC) and nickel based matrix (NiCrBSi) powders. • Calibration by LIBS of hardfacing alloys with different WC concentrations. - Abstract: Protective coatings with a high abrasive wear resistance can be obtained from powders by laser cladding technique, in order to extend the service life of some industrial components. In this work, laser clad layers of self-fluxing NiCrBSi alloy powder mixed with WC powder have been produced on stainless steel substrates of austenitic type (AISI 304) in a first step and then chemically characterized by laser-induced breakdown spectroscopy (LIBS) technique. With the suitable laser processing parameters (mainly output power, beam scan speed and flow rate) and powders mixture proportions between WC ceramics and NiCrBSi alloys, dense pore free layers have been obtained on single tracks and on large areas with overlapped tracks. The results achieved by LIBS technique and applied for the first time to the analysis of laser clads provided the chemical composition of the tungsten carbides in metal alloy matrix. Different measurement modes (multiple point analyses, depth profiles and chemical maps) have been employed, demonstrating the usefulness of LIBS technique for the characterization of laser clads based on hardfacing alloys. The behavior of hardness can be explained by LIBS maps which evidenced the partial dilution of some WC spheres in the coating.

  9. Growth mechanisms of oxide scales on ODS alloys in the temperature range 1000-1100deg C

    International Nuclear Information System (INIS)

    Quadakkers, W.J.

    1990-01-01

    After a short overview of the production, microstructure and mechanical properties of nickel- and iron-based oxide dispersion strengthened (ODS) alloys, the oxidation properties of this class of materials is extensively discussed. The excellent oxidation resistance of ODS alloys is illustrated by comparing their behaviour with conventional chromia and alumina forming wrought alloys of the same base composition. ODS alloys exhibit improved scale adherence, decreased oxide growth rates, enhanced selective oxidation and decreased oxide grain size compared to corresponding non-ODS alloys. It is shown, that these experimental observations can be explained by a change in oxide growth mechanism. The presence of the oxide dispersion reduces cation diffusion in the scale, causing the oxides on the ODS alloys to grow mainly by oxygen grain boundary transport. As oxide grain size increases with time, the oxide growth kinetics obey a sub-parabolic time dependence especially in the case of the alumina forming iron-based ODS alloy. (orig.) [de

  10. The metallurgy of high temperature alloys

    Science.gov (United States)

    Tien, J. K.; Purushothaman, S.

    1976-01-01

    Nickel-base, cobalt-base, and high nickel and chromium iron-base alloys are dissected, and their microstructural and chemical components are assessed with respect to the various functions expected of high temperature structural materials. These functions include the maintenance of mechanical integrity over the strain-rate spectrum from creep resistance through fatigue crack growth resistance, and such alloy stability expectations as microstructural coarsening resistance, phase instability resistance and oxidation and corrosion resistance. Special attention will be given to the perennial conflict and trade-off between strength, ductility and corrosion and oxidation resistance. The newest developments in the constitution of high temperature alloys will also be discussed, including aspects relating to materials conservation.

  11. Aluminum fin-stock alloys

    International Nuclear Information System (INIS)

    Gul, R.M.; Mutasher, F.

    2007-01-01

    Aluminum alloys have long been used in the production of heat exchanger fins. The comparative properties of the different alloys used for this purpose has not been an issue in the past, because of the significant thickness of the finstock material. However, in order to make fins lighter in weight, there is a growing demand for thinner finstock materials, which has emphasized the need for improved mechanical properties, thermal conductivity and corrosion resistance. The objective of this project is to determine the effect of iron, silicon and manganese percentage increment on the required mechanical properties for this application by analyzing four different aluminum alloys. The four selected aluminum alloys are 1100, 8011, 8079 and 8150, which are wrought non-heat treatable alloys with different amount of the above elements. Aluminum alloy 1100 serve as a control specimen, as it is commercially pure aluminum. The study also reports the effect of different annealing cycles on the mechanical properties of the selected alloys. Metallographic examination was also preformed to study the effect of annealing on the precipitate phases and the distribution of these phases for each alloy. The microstructure analysis of the aluminum alloys studied indicates that the precipitated phase in the case of aluminum alloys 1100 and 8079 is beta-FeAI3, while in 8011 it is a-alfa AIFeSi, and the aluminum alloy 8150 contains AI6(Mn,Fe) phase. The comparison of aluminum alloys 8011 and 8079 with aluminum alloy 1100 show that the addition of iron and silicon improves the percent elongation and reduces strength. The manganese addition increases the stability of mechanical properties along the annealing range as shown by the comparison of aluminum alloy 8150 with aluminum alloy 1100. Alloy 8150 show superior properties over the other alloys due to the reaction of iron and manganese, resulting in a preferable response to thermal treatment and improved mechanical properties. (author)

  12. Iron alloy Fischer-tropsch catalysts--1. Oxidation-reduction studies of the Fe-Ni system

    Energy Technology Data Exchange (ETDEWEB)

    Unmuth, E.E.; Schwartz, L.H.; Butt, J.B.

    1980-01-01

    Catalysts containing 5% iron, nickel, or 4:1 iron-nickel on silica were hydrogen-reduced at 425/sup 0/C for 12 or 24 hr, reoxidized in air for 2 or 4 hr, reduced again in hydrogen for 12 hr, and studied at each treatment step by Moessbauer spectroscopy, X-ray diffraction, and temperature-programed desorption. The nickel was reduced directly to the metal, redispersed during the oxidation, and gave 20% smaller particles in the second reduction than in the first reduction. The ..cap alpha..-Fe/sub 2/O/sub 3/ reduced via an Fe/sub 3/O/sub 4/ intermediate and yielded approx. 70% metallic iron and the second reduction produced about the same particle size as the first reduction. The alloy catalyst reduced into a mixture of two phases, a face-centered cubic phase containing approx. 37.5% Ni, i.e., the bulk equilibrium value, and a body-centered cubic phase, and the particle sizes obtained in the first and second reductions were similar. The activation energies for the reduction were determined.

  13. Pure-iron/iron-based-alloy hybrid soft magnetic powder cores compacted at ultra-high pressure

    Science.gov (United States)

    Saito, Tatsuya; Tsuruta, Hijiri; Watanabe, Asako; Ishimine, Tomoyuki; Ueno, Tomoyuki

    2018-04-01

    We developed Fe/FeSiAl soft magnetic powder cores (SMCs) for realizing the miniaturization and high efficiency of an electromagnetic conversion coil in the high-frequency range (˜20 kHz). We found that Fe/FeSiAl SMCs can be formed with a higher density under higher compaction pressure than pure-iron SMCs. These SMCs delivered a saturation magnetic flux density of 1.7 T and iron loss (W1/20k) of 158 kW/m3. The proposed SMCs exhibited similar excellent characteristics even in block shapes, which are closer to the product shapes.

  14. Pure-iron/iron-based-alloy hybrid soft magnetic powder cores compacted at ultra-high pressure

    Directory of Open Access Journals (Sweden)

    Tatsuya Saito

    2018-04-01

    Full Text Available We developed Fe/FeSiAl soft magnetic powder cores (SMCs for realizing the miniaturization and high efficiency of an electromagnetic conversion coil in the high-frequency range (∼20 kHz. We found that Fe/FeSiAl SMCs can be formed with a higher density under higher compaction pressure than pure-iron SMCs. These SMCs delivered a saturation magnetic flux density of 1.7 T and iron loss (W1/20k of 158 kW/m3. The proposed SMCs exhibited similar excellent characteristics even in block shapes, which are closer to the product shapes.

  15. Properties of grain boundaries in BCC iron and iron-based alloys

    International Nuclear Information System (INIS)

    Terentyev, D.; He, Xinfu

    2010-01-01

    The report contains a summary of work done within the collaboration established between SCK-CEN and CIEA, performed during the internship of Xinfu He (CIAE) in the period of September 2009 to June 2010. In this work, we have carried out an atomistic study addressing the properties of grain boundaries in BCC Fe and Fe-Cr alloys. Throughout this work we report on the structural and cohesive properties of grain boundaries; thermal stability; interaction of grain boundaries with He and diffusivity of He in the core of the grain boundaries; equilibrium segregation of Cr near the grain boundary zone; cleavage fracture of grain boundaries; influence of the Cr precipitates, voids and He bubbles on the structure and strength of grain boundaries.

  16. Properties of grain boundaries in BCC iron and iron-based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Terentyev, D.; He, Xinfu

    2010-08-15

    The report contains a summary of work done within the collaboration established between SCK-CEN and CIEA, performed during the internship of Xinfu He (CIAE) in the period of September 2009 to June 2010. In this work, we have carried out an atomistic study addressing the properties of grain boundaries in BCC Fe and Fe-Cr alloys. Throughout this work we report on the structural and cohesive properties of grain boundaries; thermal stability; interaction of grain boundaries with He and diffusivity of He in the core of the grain boundaries; equilibrium segregation of Cr near the grain boundary zone; cleavage fracture of grain boundaries; influence of the Cr precipitates, voids and He bubbles on the structure and strength of grain boundaries.

  17. Cast thermally stable high temperature nickel-base alloys and casting made therefrom

    International Nuclear Information System (INIS)

    Acuncius, D.A.; Herchenroeder, R.B.; Kirchner, R.W.; Silence, W.L.

    1977-01-01

    A cast thermally stable high temperature nickel-base alloy characterized by superior oxidation resistance, sustainable hot strength and retention of ductility on aging is provided by maintaining the alloy chemistry within the composition molybdenum 13.7% to 15.5%; chromium 14.7% to 16.5%; carbon up to 0.1%, lanthanum in an effective amount to provide oxidation resistance up to 0.08%; boron up to 0.015%; manganese 0.3% to 1.0%; silicon 0.2% to 0.8%; cobalt up to 2.0%; iron up to 3.0%; tungsten up to 1.0%; copper up to 0.4%; phosphorous up to 0.02%; sulfur up to 0.015%; aluminum 0.1% to 0.5% and the balance nickel while maintaining the Nv number less than 2.31

  18. Mass-selected iron-cobalt alloy clusters. Correlation of magnetic and structural properties; Massenselektierte Eisen-Kobalt-Legierungscluster. Korrelation magnetischer und struktureller Eigenschaften

    Energy Technology Data Exchange (ETDEWEB)

    Bulut, Furkan

    2008-10-13

    In this work, I present results concerning structural and magnetic properties of massselected iron-cobalt alloy clusters with diameters between 5 and 15 nm. I have studied the structure of FeCo alloy clusters with high resolution transmission electron microscopy (HRTEM) and scanning tunneling microscopy (STM). I have also investigated the crystalline structure of pure iron and pure cobalt clusters with HRTEM to ensure a reliable determination of the lattice parameter for the alloy clusters. The FeCo nanoparticles have a truncated dodecahedral shape with a CsCl-structure. The clusters were produced with a continuously working arc cluster ion source and subsequently mass-selected with an electrostatic quadrupole deflector. The composition of the alloy clusters was checked with energy dispersive x-ray spectroscopy (EDX). The lateral size distribution was investigated by TEM and the height of the deposited FeCo clusters on the (110) surface of tungsten was determined by STM. Comparing the results I have observed that the supported clusters were flattened due to the high surface energy of W(110). The decrease in height of the mass-selected supported clusters amounts to about 1 nm. Furthermore, element specific magnetic studies performed by means of X-ray magnetic circular dichroism (XMCD) have shown that magnetic moments of Fe{sub 50}Co{sub 50} alloy clusters are in good agreement with the theoretically expected values in the bulk. I have also examined the behavior of the alloy clusters at elevated temperatures. The clusters exhibit an anisotropic melting on the W(110) surface. (orig.)

  19. Mixed hyperfine interaction - a tool to investigate the short range order and the strange magnetic behaviour of amorphous Fe-based binary alloys

    International Nuclear Information System (INIS)

    Fries, S.M.; Crummenauer, J.; Gonser, U.; Schaaf, P.; Chien, C.L.

    1989-01-01

    The Moessbauer study of the mixed magnetic dipole and electric quadrupole interaction in the paramagnetic state of amorphous Fe-Zr and Fe-Hf alloys is presented. Strong evidence for chemical short range order of the iron-pure alloys is found. The hyperfine parameters of the iron-rich alloys are marked by a complex applied field and temperature dependence, suggesting a not negligible spin-correlation well above Tc. (orig.)

  20. Preliminary Analysis of the General Performance and Mechanical Behavior of Irradiated FeCrAl Base Alloys and Weldments

    Energy Technology Data Exchange (ETDEWEB)

    Gussev, Maxim N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

    2016-09-30

    The iron-based, iron-chromium-aluminum (FeCrAl) alloys are promising, robust materials for deployment in current and future nuclear power plants. This class of alloys demonstrates excellent performance in a range of environments and conditions, including high-temperature steam (>1000°C). Furthermore, these alloys have the potential to have prolonged survival under loss-of-coolant accident (LOCA) conditions compared to the more traditional cladding materials that are either Zr-based alloys or austenitic steels. However, one of the issues associated with FeCrAl alloys is cracking during welding. The present project investigates the possibility of mitigating welding-induced cracking via alloying and precise structure control of the weldments; in the frame work of the project, several advanced alloys were developed and are being investigated prior to and after neutron irradiation to provide insight into the radiation tolerance and mechanical performance of the weldments. The present report provides preliminary results on the post-irradiation characterization and mechanical tests performed during United States Fiscal Year (FY) 2016. Chapter 1 provides a general introduction, and Chapter 2 describes the alloy compositions, welding procedure, specimen geometry and manufacturing parameters. Also, a brief discussion of the irradiation at the High Flux Isotope Reactor (HFIR) is provided. Chapter 3 is devoted to the analysis of mechanical tests performed at the hot cell facility; tensile curves and mechanical properties are discussed in detail focusing on the irradiation temperature. Limited fractography results are also presented and analyzed. The discussion highlights the limitations of the testing within a hot cell. Chapter 4 underlines the advantages of in-situ testing and discusses the preliminary results obtained with newly developed miniature specimens. Specimens were moved to the Low Activation Materials Development and Analysis (LAMDA) laboratory and prepared for

  1. Effect of the AlCr20 Addition on the Microstructure of Secondary AlSi7Mg0.3 Alloy

    Directory of Open Access Journals (Sweden)

    Bolibruchová D.

    2014-06-01

    Full Text Available This paper deals with influence of chrome addition and heat treatment on segregation of iron based phases in the secondary alloy AlSi7Mg0.3 microstructure by chrome and heat treatment. Iron is the most common and harmful impurity in aluminum casting alloys and has long been associated with an increase of casting defects. In generally, iron is associated with the formation of Fe-rich intermetallic phases. It is impossible to remove iron from melt by standard operations, but it is possible to eliminate its negative influence by addition some other elements that affect the segregation of intermetallics in less harmful type or by heat treatment. Realization of experiments and results of analysis show new view on solubility of iron based phases during melt preparation with higher iron content and influence of chrome as iron corrector of iron based phases.

  2. Characteristics of mechanical alloying of Zn-Al-based alloys

    International Nuclear Information System (INIS)

    Zhu, Y.H.; Hong Kong Polytechnic; Perez Hernandez, A.; Lee, W.B.

    2001-01-01

    Three pure elemental powder mixtures of Zn-22%Al-18%Cu, Zn-5%Al-11%Cu, and Zn-27%Al-3%Cu (in wt.%) were mechanically alloyed by steel-ball milling processing. The mechanical alloying characteristics were investigated using X-ray diffraction, scanning electron microscopy, and transmission electron microscopy techniques. It was explored that mechanical alloying started with the formation of phases from pure elemental powders, and this was followed by mechanical milling-induced phase transformation. During mechanical alloying, phases stable at the higher temperatures formed at the near room temperature of milling. Nano-structure Zn-Al-based alloys were produced by mechanical alloying. (orig.)

  3. The properties and transport phenomena in oxide films on iron, nickel, chromium and their alloys in aqueous environments

    International Nuclear Information System (INIS)

    Laitinen, T.; Bojinov, M.; Betova, I.; Maekelae, K.; Saario, T.

    1999-01-01

    The construction materials used in coolant systems in nuclear power plants become covered with oxide films as a result of exposure to the aqueous environment. The susceptibility of the materials to different forms of corrosion, as well as the extent of the incorporation of radioactive species on the surfaces of the primary circuit, are greatly influenced by the physical and chemical properties of these oxide films. The composition and characteristics of the oxide films in turn depend on the applied water chemistry. This work was undertaken in order to collect and evaluate the present views on the structure and behaviour of oxide films formed on iron- and nickel-based materials in aqueous environments. This survey should serve to recognise the areas in which more understanding and research effort is needed. The review begins with a discussion on the bulk oxides of iron, nickel and chromium, as well as their mixed oxides. In addition to bulk oxides, the structure and properties of oxide films forming on pure iron, nickel and chromium and on iron- and nickel-based engineering alloys are considered. General approaches to model the structure and growth of oxide films on metals are discussed in detail. The specific features of the oxide structures, properties and growth at high temperatures are presented with special focus on the relevance of existing models. Finally, the role of oxide films in localised corrosion, oxide breakdown pitting. Stress corrosion cracking and related phenomena is considered. The films formed on the surfaces of iron- and nickel-based alloys in high-temperature aqueous environments generally comprise two layers, i.e. the so-called duplex structure. The inner part is normally enriched in chromium and has a more compact structure, while the outer part is enriched in iron and has a cracked or porous structure. The information collected clearly indicates the effect of the chemical environment on the properties of oxide films growing on metal surfaces

  4. The properties and transport phenomena in oxide films on iron, nickel, chromium and their alloys in aqueous environments

    Energy Technology Data Exchange (ETDEWEB)

    Laitinen, T.; Bojinov, M.; Betova, I.; Maekelae, K.; Saario, T. [VTT Manufacturing Technology, Espoo (Finland)

    1999-01-01

    The construction materials used in coolant systems in nuclear power plants become covered with oxide films as a result of exposure to the aqueous environment. The susceptibility of the materials to different forms of corrosion, as well as the extent of the incorporation of radioactive species on the surfaces of the primary circuit, are greatly influenced by the physical and chemical properties of these oxide films. The composition and characteristics of the oxide films in turn depend on the applied water chemistry. This work was undertaken in order to collect and evaluate the present views on the structure and behaviour of oxide films formed on iron- and nickel-based materials in aqueous environments. This survey should serve to recognise the areas in which more understanding and research effort is needed. The review begins with a discussion on the bulk oxides of iron, nickel and chromium, as well as their mixed oxides. In addition to bulk oxides, the structure and properties of oxide films forming on pure iron, nickel and chromium and on iron- and nickel-based engineering alloys are considered. General approaches to model the structure and growth of oxide films on metals are discussed in detail. The specific features of the oxide structures, properties and growth at high temperatures are presented with special focus on the relevance of existing models. Finally, the role of oxide films in localised corrosion, oxide breakdown pitting. Stress corrosion cracking and related phenomena is considered. The films formed on the surfaces of iron- and nickel-based alloys in high-temperature aqueous environments generally comprise two layers, i.e. the so-called duplex structure. The inner part is normally enriched in chromium and has a more compact structure, while the outer part is enriched in iron and has a cracked or porous structure. The information collected clearly indicates the effect of the chemical environment on the properties of oxide films growing on metal surfaces

  5. Nitrogen solubility in nickel base multicomponent melts

    International Nuclear Information System (INIS)

    Bol'shov, L.A.; Stomakhin, A.Ya.; Sokolov, V.M.; Teterin, V.G.

    1984-01-01

    Applicability of various methods for calculation of nitrogen solubility in high-alloyed nickel base alloys, containing Cr, Fe, W, Mo, Ti, Nb, has been estimated. A possibility is shown to use the formUla, derived for the calculation of nitrogen solubility in iron on the basis of statistical theory for a grid model of solution which does not require limitations for the content of a solvent component. The calculation method has been used for nickel alloys, with the concentration of solvent, iron, being accepted equal to zero, and employing parameters of nitrogen interaction as determined for iron-base alloys

  6. An Industrial Perspective on Environmentally Assisted Cracking of Some Commercially Used Carbon Steels and Corrosion-Resistant Alloys

    Science.gov (United States)

    Ashida, Yugo; Daigo, Yuzo; Sugahara, Katsuo

    2017-08-01

    Commercial metals and alloys like carbon steels, stainless steels, and nickel-based super alloys frequently encounter the problem of environmentally assisted cracking (EAC) and resulting failure in engineering components. This article aims to provide a perspective on three critical industrial applications having EAC issues: (1) corrosion and cracking of carbon steels in automotive applications, (2) EAC of iron- and nickel-based alloys in salt production and processing, and (3) EAC of iron- and nickel-based alloys in supercritical water. The review focuses on current industrial-level understanding with respect to corrosion fatigue, hydrogen-assisted cracking, or stress corrosion cracking, as well as the dominant factors affecting crack initiation and propagation. Furthermore, some ongoing industrial studies and directions of future research are also discussed.

  7. PERSPECTIVE SOURCES OF METALS RESOURCES (CU, NI FOR CAST IRON ALLOYING, ARISING ON THE TERRITORY OF THE REPUBLIC OF BELARUS

    Directory of Open Access Journals (Sweden)

    V. L. Tribushevski

    2005-01-01

    Full Text Available The article is dedicated to the practical foundation of combined resources-economy technologies of the alloyed cast iron melting using wastes of galvanic productions, containing sulfates and hydroxides of these metals, instead of metallic nickel and copper.

  8. Creep and residual mechanical properties of cast superalloys and oxide dispersion strengthened alloys

    Science.gov (United States)

    Whittenberger, J. D.

    1981-01-01

    Tensile, stress-rupture, creep, and residual tensile properties after creep testing were determined for two typical cast superalloys and four advanced oxide dispersion strengthened (ODS) alloys. The superalloys examined included the nickel-base alloy B-1900 and the cobalt-base alloy MAR-M509. The nickel-base ODS MA-757 (Ni-16CR-4Al-0.6Y2O3 and the iron-base ODS alloy MA-956 (Fe-20Cr-5Al-0.8Y2O3) were extensively studied, while limited testing was conducted on the ODS nickel-base alloys STCA (Ni-16Cr-4.5Al-2Y2O3) with a without Ta and YD-NiCrAl (Ni-16Cr-5Al-2Y2O3). Elevated temperature testing was conducted from 114 to 1477 K except for STCA and YD-NiCrAl alloys, which were only tested at 1366 K. The residual tensile properties of B-1900 and MAR-M509 are not reduced by prior creep testing (strains at least up to 1 percent), while the room temperature tensile properties of ODS nickel-base alloys can be reduced by small amounts of prior creep strain (less than 0.5 percent). The iron-base ODS alloy MA-956 does not appear to be susceptible to creep degradation at least up to strains of about 0.25 percent. However, MA-956 exhibits unusual creep behavior which apparently involves crack nucleation and growth.

  9. Application of mechanical alloying to synthesis of intermetallic phases based alloys

    International Nuclear Information System (INIS)

    Dymek, S.

    2001-01-01

    Mechanical alloying is the process of synthesis of powder materials during milling in high energetic mills, usually ball mills. The central event in mechanical alloying is the ball-powder-ball collision. Powder particles are trapped between the colliding balls during milling and undergo deformation and/or fracture. Fractured parts are cold welded. The continued fracture and cold welding results in a uniform size and chemical composition of powder particles. The main applications of mechanical alloying are: processing of ODS alloys, syntheses of intermetallic phases, synthesis of nonequilibrium structures (amorphous alloys, extended solid solutions, nanocrystalline, quasi crystals) and magnetic materials. The present paper deals with application of mechanical alloying to synthesis Ni A l base intermetallic phases as well as phases from the Nb-Al binary system. The alloy were processed from elemental powders. The course of milling was monitored by scanning electron microscopy and X-ray diffraction. After milling, the collected powders were sieved by 45 μm grid and hot pressed (Nb alloys and NiAl) or hot extruded (NiAl). The resulting material was fully dense and exhibited fine grain (< 1 μm) and uniform distribution of oxide dispersoid. The consolidated material was compression and creep tested. The mechanical properties of mechanically alloys were superior to properties of their cast counterparts both in the room and elevated temperatures. Higher strength of mechanically alloyed materials results from their fine grains and from the presence of dispersoid. At elevated temperatures, the Nb-Al alloys have higher compression strength than NiAl-based alloys processed at the same conditions. The minimum creep rates of mechanically alloyed Nb alloys are an order of magnitude lower than analogously processed NiAl-base alloys. (author)

  10. Nickel aluminide alloy suitable for structural applications

    Science.gov (United States)

    Liu, C.T.

    1998-03-10

    Alloys are disclosed for use in structural applications based upon NiAl to which are added selected elements to enhance room temperature ductility and high temperature strength. Specifically, small additions of molybdenum produce a beneficial alloy, while further additions of boron, carbon, iron, niobium, tantalum, zirconium and hafnium further improve performance of alloys at both room temperature and high temperatures. A preferred alloy system composition is Ni--(49.1{+-}0.8%)Al--(1.0{+-}0.8%)Mo--(0.7 + 0.5%)Nb/Ta/Zr/Hf--(nearly zero to 0.03%)B/C, where the % is at. % in each of the concentrations. All alloys demonstrated good oxidation resistance at the elevated temperatures. The alloys can be fabricated into components using conventional techniques. 4 figs.

  11. Study of soft magnetic iron cobalt based alloys processed by powder injection molding

    International Nuclear Information System (INIS)

    Silva, Aline; Lozano, Jaime A.; Machado, Ricardo; Escobar, Jairo A.; Wendhausen, Paulo A.P.

    2008-01-01

    As a near net shape process, powder injection molding (PIM) opens new possibilities to process Fe-Co alloys for magnetic applications. Due to the fact that PIM does not involve plastic deformation of the material during processing, we envisioned the possibility of eliminating vanadium (V), which is generally added to Fe-Co alloys to improve the ductility in order to enable its further shaping by conventional processes such as forging and cold rolling. In our investigation we have found out two main futures related to the elimination of V, which lead to a cost-benefit gain in manufacturing small magnetic components where high-saturation induction is needed at low frequencies. Firstly, the elimination of V enables the achievement of much better magnetic properties when alloys are processed by PIM. Secondly, a lower sintering temperature can be used when the alloy is processed starting with elemental Fe and Co powders without the addition of V

  12. Solubility limit and precipitation kinetics of iron-phosphide in ferritic iron

    International Nuclear Information System (INIS)

    Suzuki, Shigeru

    1992-01-01

    The solubility limit of iron-phosphide in ferritic iron was examined with electrical resistivity measurements by using the relationship between resistivity and the amount of dissolved phosphorous. The temperature dependence of the solubility obtained was in good agreement with previous results. The kinetics of precipitation of the phosphide from a supersaturated Fe-3.75 at.% P alloy was also investigated with changes of the resistivity by isochronal and isothermal annealing. The activation energy for the precipitation process of the phosphide was about 2.6 eV. Diffusivities of phosphorus were estimated from the annealing behaviour and the morphology of the precipitates, which were comparable to those obtained with the tracer method previously. This suggests that the precipitation process of phosphide is rate controlled by diffusion of phosphorus in ferritic iron-phosphorus alloys. (orig.) [de

  13. X-ray target with substrate of molybdenum alloy

    International Nuclear Information System (INIS)

    Hirsch, H.H.

    1980-01-01

    Rotary targets for x-ray tubes are provided comprising a molybdenum base body alloyed with a stabilizing proportion of iron, silicon, cobalt, tantalum, niobium, hafnium, stable metal oxide, or a mixture of the preceding

  14. Influence of austempering heat treatment on mechanical and corrosion properties of ductile iron samples

    Directory of Open Access Journals (Sweden)

    M. Janjić

    2016-07-01

    Full Text Available Mechanical properties and corrosion resistance of metals are closely related to the microstructure characteristics of the material. The paper compares the results of these two sets of properties after investigating samples of base ductile iron and heat-treated samples of the base austempered ductile iron (ADI. The basic material is perlite ferritic iron alloyed with copper and nickel. To test the corrosion rate of the base material (ductile iron and the heattreated samples (ADI, electrochemical techniques of potentiostatic polarization were used (the technique of Tafel curves extrapolation and the potentiodynamic polarization technique.

  15. The Properties Of And Transport Phenomena In Oxide Films On Iron, Nickel, Chromium And Their Alloys In Aqueous Environments

    International Nuclear Information System (INIS)

    Saario, T.; Laitinen, T.; Maekelae, K.; Bojinov, M.; Betova, I.

    1998-07-01

    The construction materials used in coolant systems in nuclear power plants become covered with oxide films as a result of exposure to the aqueous environment. The susceptibility of the materials to different forms of corrosion, as well as the extent of the incorporation of radioactive species on the surfaces of the primary circuit, are greatly influenced by the physical and chemical properties of these oxide films. The composition and characteristics of the oxide films in turn depend on the applied water chemistry. This work was undertaken in order to collect and evaluate the present views on the structure and behaviour of oxide films formed on iron- and nickel-based materials in aqueous environments. This survey should serve to recognise the areas in which more understanding and research effort is needed. The review begins with a discussion on the bulk oxides of iron, nickel and chromium, as well as their mixed oxides. In addition to bulk oxides, the structure and properties of oxide films forming on pure iron, nickel and chromium and on iron- and nickel-based engineering alloys are considered. General approaches to model the structure and growth of oxide films on metals are discussed in detail. The specific features of the oxide structures, properties and growth at high temperatures are presented with special focus on the relevance of existing models. Finally, the role of oxide films in localised corrosion, oxide breakdown, pitting, stress corrosion cracking and related phenomena is considered. The films formed on the surfaces of iron- and nickel-based alloys in high-temperature aqueous environments generally comprise two layers, i.e. the so-called duplex structure. The inner part is normally enriched in chromium and has a more dense structure, while the outer part is enriched in iron and has a cracked or porous structure. The information collected clearly indicates the effect of the chemical environment on the properties of oxide films growing on metal surfaces

  16. The structure of high-quality aluminium cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2012-01-01

    Full Text Available In this study presents the analyse of aluminium iron cast structure (as-cast condition which are used in high temperature. While producing the casts of aluminium iron major influence has been preserve the structure of technological process parameters. The addition to Fe-C-Al alloy V, Ti, Cr leads to the improvement of functional and mechanical cast qualities. In this study, a method was investigated to eliminate the presence of undesirable Al4C3 phases in a aluminium cast iron structure and thus improve the production process. V and Ti additions in aluminium cast iron allows to development of FeAl - VC or TiC alloys. In particular, V or Ti contents above 5 wt.% were found to totally eliminate the presence of Al4C3. In addition, preliminary work indicates that the alloy with the FeAl - VC or TiC structure reveals high oxidation resistance. The introduction of 5 wt.% chromium to aluminium cast iron strengthened Al4C3 precipitate. Thus, the resultant alloy can be considered an intermetallic FeAl matrix strengthened by VC and TiC or modified Al4C3 reinforcements.

  17. High strength alloys

    Science.gov (United States)

    Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  18. The hyperfine properties of iron-gallium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Elzain, M., E-mail: elzain@squ.edu.om; Gismelseed, A.; Al-Rawas, A.; Yousif, A.; Widatallah, H.; Al-Azri, Maya [Sultan Qaboos University, Department of Physics (Oman); Al-Barwani, M. [NYU Abu Dhabi (United Arab Emirates)

    2016-12-15

    The hyperfine properties at Fe site in iron-gallium alloy are calculated using the full-potential linear-augmented-plane-waves method. We have calculated the Fermi contact field (B{sub hf}) and isomer shift (δ) at the Fe site versus the number of neighbouring Ga atoms. We found that B{sub hf} decrease whereas δ increases with increasing number of neighbouring G atom. In addition we have calculated the hyperfine properties of FeGa system with DO{sub 3} structure, where various distributions of 4 the Ga atoms in the conventional unit cell are considered (including the regular DO{sub 3} structure). We found that the DO{sub 3} structure has the lowest energy as compared to the other configurations. The two distinct A and D sites of the ordered DO{sub 3} conventional unit cell have two distinct values for B{sub hf} and δ. On changing the atomic arrangement of the Ga atoms within the conventional unit cell, the configuration of the A site is maintained whereas that of the D site becomes imperfect. The contact magnetic hyperfine fields of the D-like sites in the imperfect structures are lower than that of the DO{sub 3}D site.

  19. Vanadium-base alloys for fusion reactor applications

    International Nuclear Information System (INIS)

    Smith, D.L.; Loomis, B.A.; Diercks, D.R.

    1984-10-01

    Vanadium-base alloys offer potentially significant advantages over other candidate alloys as a structural material for fusion reactor first wall/blanket applications. Although the data base is more limited than that for the other leading candidate structural materials, viz., austenitic and ferritic steels, vanadium-base alloys exhibit several properties that make them particularly attractive for the fusion reactor environment. This paper presents a review of the structural material requirements, a summary of the materials data base for selected vanadium-base alloys, and a comparison of projected performance characteristics compared to other candidate alloys. Also, critical research and development (R and D) needs are defined

  20. Vanadium-base alloys for fusion reactor applications

    Energy Technology Data Exchange (ETDEWEB)

    Smith, D.L.; Loomis, B.A.; Diercks, D.R.

    1984-10-01

    Vanadium-base alloys offer potentially significant advantages over other candidate alloys as a structural material for fusion reactor first wall/blanket applications. Although the data base is more limited than that for the other leading candidate structural materials, viz., austenitic and ferritic steels, vanadium-base alloys exhibit several properties that make them particularly attractive for the fusion reactor environment. This paper presents a review of the structural material requirements, a summary of the materials data base for selected vanadium-base alloys, and a comparison of projected performance characteristics compared to other candidate alloys. Also, critical research and development (R and D) needs are defined.

  1. Iron titanium manganase alloy hydrogen storage

    Science.gov (United States)

    Reilly, James J.; Wiswall, Jr., Richard H.

    1979-01-01

    A three component alloy capable of reversible sorption of hydrogen having the chemical formula TiFe.sub.1-x Mn.sub.x where x is in the range of about 0.02 to 0.5 and the method of storing hydrogen using said alloy.

  2. INFLUENCE OF IRON CONTENT AND PLASTIC DEFORMATION ...

    African Journals Online (AJOL)

    eobe

    MECHANICAL PROPERTIES OF 8011-TYPE Al-Fe-Si ALLOY. O. H. Yakubu1, I. ... properties such as formability, corrosion, light weight and also ... In aluminium alloy, a large number of iron-containing intermetallic ... conditions and alloy composition. Although ... and tensile behaviour of 7075 aluminium alloy [8] observed ...

  3. Surface phenomena during the early stages of sintering in steels modified with Fe–Mn–Si–C master alloys

    Energy Technology Data Exchange (ETDEWEB)

    Oro, Raquel, E-mail: raqueld@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Campos, Mónica, E-mail: campos@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); Hryha, Eduard, E-mail: hryha@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden); Torralba, José Manuel, E-mail: torralba@ing.uc3m.es [Department of Materials Science and Engineering, IAAB, Universidad Carlos III de Madrid, Av. Universidad 30, 28911 Leganés, Madrid (Spain); IMDEA Materials Institute, C/Eric Kandel, 2, 28906 Getafe, Madrid (Spain); Nyborg, Lars, E-mail: lars.nyborg@chalmers.se [Department of Materials and Manufacturing Technology, Chalmers University of Technology, Rännvägen 2A, SE-41296 Gothenburg (Sweden)

    2013-12-15

    The characteristics of the metallic powder surface play a critical role in the development of strong bonds between particles during sintering, especially when introducing elements with a high affinity for oxygen. In this study, Mn and Si have been combined in a Fe–Mn–Si–C master alloy powder in order to reduce their chemical activity and prevent oxidation during the heating stage of the sintering process. However, when this master alloy powder is mixed with an iron base powder, differences in chemical activity between both components can lead to an oxygen transfer from the iron base powder to the surface of the master alloy particles. The present research is focused on studying the evolution of the master alloy particle surface during the early stages of sintering. Surface characterization by X-ray Photoelectron Spectroscopy (XPS) shows that the master alloy powder surface is mostly covered by a thin easily reducible iron oxide layer (∼ 1 nm). Mn–Si particulate oxides are found as inclusions in specific areas of the surface. Evolution of oxides during sintering was studied on green compacts containing iron powder, graphite and Fe–Mn–Si–C master alloy powder that were heat treated in vacuum (10{sup −6} mbar) at different temperatures (from 400, 600, 800 to 1000 °C) and analyzed by means of XPS. Vacuum sintering provides the necessary conditions to remove manganese and silicon oxides from the powder surface in the range of temperatures between 600 °C and 1000 °C. When sintering in vacuum, since the gaseous products from reduction processes are continuously eliminated, oxidation of master alloy particles due to oxygen transfer through the atmosphere is minimized. - Highlights: • Mn and Si were introduced in sintered steels using a master alloy powder. • Surface of the master alloy is mainly covered by an easily reducible iron oxide. • Temperature ranges for oxidation/reduction are identified. • Vacuum conditions avoid oxygen transfer to

  4. A detailed TEM and SEM study of Ni-base alloys oxide scales formed in primary conditions of pressurized water reactor

    International Nuclear Information System (INIS)

    Sennour, Mohamed; Marchetti, Loic; Martin, Frantz; Perrin, Stephane; Molins, Regine; Pijolat, Michele

    2010-01-01

    The oxide film formed on nickel-based alloys in pressurized water reactors (PWR) primary coolant conditions (325 o C, aqueous media) is very thin, in the range of 1-100 nm thick, depending on the surface state and on the corrosion test duration. The nature and the structure of this scale have been investigated by Transmission Electron Microscopy (TEM) and Scanning Electron Microscopy (SEM). TEM observations revealed an oxide layer divided in two parts. The internal layer was mainly composed of a continuous spinel layer, identified as a mixed iron and nickel chromite (Ni (1-x) Fe x Cr 2 O 4 ). Moreover, nodules of Cr 2 O 3 , with a size about 5 nm, were present at the interface between this spinel and the alloy. No chromium depletion was observed in the alloy, at the alloy/oxide interface. The external layer is composed of large crystallites corresponding to a spinel structure rich in iron (Ni (1-z) Fe (2+z) O 4 ) resulting from precipitation phenomena. SEM and TEM observations showed a link between the nucleation and/or the growth of crystallites of nickel ferrite and the crystallographic orientation of the substrate. A link between the presence of surface defects and the nucleation of the crystallites was also underlined by SEM observations. Partially hydrated nickel hydroxide, was also observed by TEM in the external scale. Based on these results, some considerations about the mechanism of formation of this oxide layer are discussed.

  5. USE OF HIGH-STRENGTH BAINITIC CAST IRON FOR PRODUCING GEAR WHEELS

    Directory of Open Access Journals (Sweden)

    A. I. Pokrovskiy

    2015-01-01

    Full Text Available The advantages and drawbacks of high-strength cast irons with bainitic structure are reviewed basing on the authors’ own experience in the production of critical partsfrom this material and on the analysis of world trends. A possibility of the replacement of alloy steels by bainitic cast iron in manufacturing critical machine parts is discussed.

  6. Overlay metallic-cermet alloy coating systems

    International Nuclear Information System (INIS)

    Gedwill, M.A.; Glasgow, T.K.; Levine, S.R.

    1982-01-01

    A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures

  7. Overlay metallic-cermet alloy coating systems

    Science.gov (United States)

    Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)

    1984-01-01

    A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

  8. Processing and properties of Nb-Ti-based alloys

    International Nuclear Information System (INIS)

    Sikka, V.K.; Viswanathan, S.

    1992-01-01

    The processing characteristics, tensile properties, and oxidation response of two Nb-Ti-Al-Cr alloys were investigated. One creep test at 650 C and 172 MPa was conducted on the base alloy which contained 40Nb-40Ti-10Al-10Cr. A second alloy was modified with 0.11 at. % carbon and 0.07 at. % yttrium. Alloys were arc melted in a chamber backfilled with argon, drop cast into a water-cooled copper mold, and cold rolled to obtain a 0.8-mm sheet. The sheet was annealed at 1,100 C for 0.5 h. Longitudinal tensile specimens and oxidation specimens were obtained for both the base alloy and the modified alloy. Tensile properties were obtained for the base alloy at room temperature, 400, 600, 700, 800, 900, and 1,000 C, and for the modified alloy at room temperature, 400, 600, 700, and 800 C. Oxidation tests on the base alloy and modified alloy, as measured by weight change, were carried out at 600, 700, 800, and 900 C. Both the base alloy and the modified alloy were extremely ductile and were cold rolled to the final sheet thickness of 0.8 mm without an intermediate anneal. The modified alloy exhibited some edge cracking during cold during cold rolling. Both alloys recrystallized at the end of a 0.5-h annealing treatment. The alloys exhibited moderate strength and oxidation resistance below 600 C, similar to the results of alloys reported in the literature

  9. Separation of primary solid phases from Al-Si alloy melts

    Directory of Open Access Journals (Sweden)

    Ki Young Kim

    2014-07-01

    Full Text Available The iron-rich solids formed during solidification of Al-Si alloys which are known to be detrimental to the mechanical, physical and chemical properties of the alloys should be removed. On the other hand, Al-Si hypereutectic alloys are used to extract the pure primary silicon which is suitable for photovoltaic cells in the solvent refining process. One of the important issues in iron removal and in solvent refining is the effective separation of the crystallized solids from the Al-Si alloy melts. This paper describes the separation methods of the primary solids from Al-Si alloy melts such as sedimentation, draining, filtration, electromagnetic separation and centrifugal separation, focused on the iron removal and on the separation of silicon in the solvent refining process.

  10. The prospects of biodegradable magnesium-based alloys in osteosynthesis

    Directory of Open Access Journals (Sweden)

    V. N. Chorny

    2013-12-01

    Full Text Available In the analytical review of the literature the main stages of development of biodegradable magnesium alloys in surgery and traumatology were discussed. The analysis revealed the main problems: there is no way to control the speed of the biological resorption alloys, the effects of products of magnesium degradation on the tissues and the organism in general are not studied, there is no information on the characteristics of the regeneration of bone tissue when implanted magnesium implanted magnesium alloys Materials for osteosynthesis with metal clamps made of steel X18H9T are used in 25,0-52,2% of cases, the corrosion of fasteners reaches 18-21%. Corrosion of the metal clips leads to the increase of the concentration of iron, chromium, nickel and titanium in the surrounding tissue. Electrochemical processes in metallic implants occurs due to their structural and chemical inhomogeneous. The microstructure of stainless steel is presented by differently oriented grains. Therefore, the question remains relevant to finding biodegradable materials suitable for implants for osteosynthesis, which could be completely metabolized by the organism, without causing of the pathological effects on the surrounding tissue and the body. The property of magnesium metal dissolved in the tissues of a living organism is known since the 19th century. Payr suggested the use of magnesium metal needles for the treatment of angiomas, in order to achieve thrombosis surrounding the tumor. In 1937 Lambotte made a post in the French Surgical Academy on the application of the osteosynthesis of the shin bone clamps with alloy Dow-metal (magnesium - 92% Aluminum - 8% + traces of manganese, made in the form of loops and screws. In 1938, Earl D. Mc.Braid and published their positive experience with plates and screws made of material similar in composition to the Dow-metal for osteosynthesis of fractures of the arm and forearm bones. Magnesium alloys may be used as a material for

  11. A sulfidation-resistant nickel-base alloy

    International Nuclear Information System (INIS)

    Lai, G.Y.

    1989-01-01

    For applications in mildly to moderately sulfidizing environments, stainless steels, Fe-Ni-Cr alloys (e.g., alloys 800 and 330), and more recently Fe-Ni-Cr-Co alloys (e.g., alloy 556) are frequently used for construction of process equipment. However, for many highly sulfidizing environments, few existing commercial alloys have adequate performance. Thus, a new nickel-based alloy containing 27 wt.% Co, 28 wt.% Cr, 4 wt.% Fe, 2.75 wt.% Si, 0.5 wt.% Mn and 0.05 wt.% C (Haynes alloy HR-160) was developed

  12. Influence of Chemical Composition on Rupture Properties at 1200 Degrees F. of Forged Chromium-Cobalt-Nickel-Iron Base Alloys in Solution-Treated and Aged Condition

    Science.gov (United States)

    Reynolds, E E; Freeman, J W; White, A E

    1951-01-01

    The influence of systematic variations of chemical composition on rupture properties at 1200 degrees F. was determined for 62 modifications of a basic alloy containing 20 percent chromium, 20 percent nickel, 20 percent cobalt, 3 percent molybdenum, 2 percent tungsten, 1 percent columbium, 0.15 percent carbon, 1.7 percent manganese, 0.5 percent silicon, 0.12 percent nitrogen and the balance iron. These modifications included individual variations of each of 10 elements present and simultaneous variations of molybdenum, tungsten, and columbium. Laboratory induction furnace heats were hot-forged to round bar stock, solution-treated at 2200 degrees F., and aged at 1400 degrees F. The melting and fabrication conditions were carefully controlled in order to minimize all variable effects on properties except chemical composition. Information is presented which indicates that melting and hot-working conditions play an important role in high-temperature properties of alloys of the type investigated.

  13. Nickel base alloys

    International Nuclear Information System (INIS)

    Gibson, R.C.; Korenko, M.K.

    1980-01-01

    Nickel based alloy, the characteristic of which is that it mainly includes in percentages by weight: 57-63 Ni, 7-18 Cr, 10-20 Fe, 4-6 Mo, 1-2 Nb, 0.2-0.8 Si, 0.01-0.05 Zr, 1.0-2.5 Ti, 1.0-2.5 Al, 0.02-0.06 C and 0.002-0.015 B. The aim is to create new nickel-chromium alloys, hardened in a solid solution and by precipitation, that are stable, exhibit reduced swelling and resistant to plastic deformation inside the reactor. These alloys of the gamma prime type have improved mechanical strengthm swelling resistance, structural stability and welding properties compared with Inconel 625 [fr

  14. Phosphorus in antique iron music wire.

    Science.gov (United States)

    Goodway, M

    1987-05-22

    Harpsichords and other wire-strung musical instruments were made with longer strings about the beginning of the 17th century. This change required stronger music wire. Although these changes coincided with the introduction of the first mass-produced steel (iron alloyed with carbon), carbon was not found in samples of antique iron harpsichord wire. The wire contained an amount of phosphorus sufficient to have impeded its conversion to steel, and may have been drawn from iron rejected for this purpose. The method used to select pig iron for wire drawing ensured the highest possible phosphorus content at a time when its presence in iron was unsuspected. Phosphorus as an alloying element has had the reputation for making steel brittle when worked cold. Nevertheless, in replicating the antique wire, it was found that lowcarbon iron that contained 0.16 percent phosphorus was easily drawn to appropriate gauges and strengths for restringing antique harpsichords.

  15. Spectrophotometric determination of zirconium in nickel-base alloys with Arsenazo III after separation by froth flotation

    International Nuclear Information System (INIS)

    Sekine, K.; Onishi, H.

    1977-01-01

    0.02-0.1% of zirconium can be determined in nickel alloys by spectrophotometry with Arsenazo III after its separation from the sample solution by means of froth flotation using Arsenazo III and Zephiramine. Nickel, chromium and iron do not interfere. Analysis of standard alloys yielded a standard deviation of 2.2%. (orig.) [de

  16. Zirconium alloy fuel cladding resistant to PCI crack propagation

    International Nuclear Information System (INIS)

    Boyle, R.F.; Foster, J.P.

    1987-01-01

    A nuclear fuel element is described cladding tube comprising: concentric tubular layers of zirconium base alloys; the concentric tubular layers including an inner layer and outer layer; the outer layer metallurgically bonded to the inner layer; the outer layer composed of a first zirconium base alloy characterized by excellent resistance to corrosion caused by exposure to high temperature and pressure aqueous environments; the inner layer composed of a second zirconium base alloy consisting of: about 0.2 to 0.6 wt.% tin, about 0.03 to 0.11 wt.% iron, less than about 0.02 wt.% chromium, up to about 350 ppm oxygen and the remainder being zirconium and incidental impurities, and the inner layer characterized by improved resistance to crack propagation under reactor operating conditions compared to the first zirconium alloy

  17. Investigation on effect of iron and corundum content on corrosion resistance of the NiFe-Al2O3 coatings

    International Nuclear Information System (INIS)

    Starosta, R.; Zielinski, A.

    1999-01-01

    The alloy NiFe and composite NiFe-Al 2 O 3 coatings, obtained by electrodeposition on the base of cast iron, were investigated. The iron content in alloy coatings was dependent on iron content in galvanic bath, and was estimated by means of X-ray microanalysis at 18.5 wt. pct. and 41.2 wt. pct. No existence of ordered Ni 3 Fe phase was found by diffraction technique. Both potentiodynamic and impedance measurements disclosed that a presence of Al 2 O 3 or increasing iron content in the layer caused the decrease in corrosion resistance. (author)

  18. Fe-Cr-V ternary alloy-based ferritic steels for high- and low-temperature applications

    International Nuclear Information System (INIS)

    Rieth, M.; Materna-Morris, E.; Dudarev, S.L.; Boutard, J.-L.; Keppler, H.; Mayor, J.

    2009-01-01

    The phase stability of alloys and steels developed for application in nuclear fission and fusion technology is one of the decisive factors determining the potential range of operating temperatures and radiation conditions that the core elements of a power plant can tolerate. In the case of ferritic and ferritic-martensitic steels, the choice of the chemical composition is dictated by the phase diagram for binary FeCr alloys where in the 0-9% range of Cr composition the alloy remains in the solid solution phase at and below the room temperature. For Cr concentrations exceeding 9% the steels operating at relatively low temperatures are therefore expected to exhibit the formation of α' Cr-rich precipitates. These precipitates form obstacles for the propagation of dislocations, impeding plastic deformation and embrittling the material. This sets the low temperature limit for the use of of high (14% to 20%) Cr steels, which for the 20% Cr steels is at approximately 600 deg. C. On the other hand, steels containing 12% or less Cr cannot be used at temperatures exceeding ∼600 deg. C due to the occurrence of the α-γ transition (912 deg. C in pure iron and 830 deg. C in 7% Cr alloy), which weakens the steel in the high temperature limit. In this study, we investigate the physical properties of a concentrated ternary alloy system that attracted relatively little attention so far. The phase diagram of ternary Fe-Cr-V alloy shows no phase boundaries within a certain broad range of Cr and V concentrations. This makes the alloy sufficiently resistant to corrosion and suggests that steels and dispersion strengthened materials based on this alloy composition may have better strength and stability at high temperatures. Experimental heats were produced on a laboratory scale by arc melting the material components to pellets, then by melting the pellets in an induction furnace and casting the melt into copper moulds. The compositions in weight percent (iron base) are 10Cr5V, 10Cr

  19. Iron migration from the anode surface in alumina electrolysis

    Energy Technology Data Exchange (ETDEWEB)

    Zhuravleva, Elena N.; Drozdova, Tatiana N.; Ponomareva, Svetlana V. [Siberian Federal University, Krasnoyarsk, 660041 (Russian Federation); Kirik, Sergei D., E-mail: kiriksd@yandex.ru [Siberian Federal University, Krasnoyarsk, 660041 (Russian Federation); Institute of Chemistry and Chemical Technology SB RAS, Krasnoyarsk, 660036 (Russian Federation)

    2013-01-15

    Highlights: Black-Right-Pointing-Pointer Corrosion destruction of two-component iron-based alloys in high-temperature aluminum electrolysis in the cryolite alumina melt has been studied. Black-Right-Pointing-Pointer It was found that at the first stage oxidative polarization of iron atoms on the anode surface into Fe{sup 2+} takes place. Black-Right-Pointing-Pointer Fe{sup 2+} interacts with cryolite melt producing FeF{sub 2}. Black-Right-Pointing-Pointer FeF{sub 2} gives oxides FeAl{sub 2}O{sub 4}, Fe{sub 3}O{sub 4}, Fe{sub 2}O{sub 3}. Black-Right-Pointing-Pointer The participation of oxygen in the corrosion has not been observed. - Abstract: Corrosion destruction of two-component iron-based alloys used as an anode in high-temperature alumina electrolysis in the melt of NaF/KF/AlF{sub 3} electrolyte has been considered. Ni, Si, Cu, Cr, Mn, Al, Ti in the amount of up to 10% have been tested as the dopants to an anode alloys. The composition of the corrosion products has been studied using X-ray diffraction, scanning electron microscopy and electron microprobe analysis. It has been established that the anode corrosion is induced by a surface electrochemical polarization and iron atom oxidation. Iron ions come into an exchange interaction with the fluoride components of the melted electrolyte, producing FeF{sub 2}. The last interacts with oxyfluoride species transforming into the oxide forms: FeAl{sub 2}O{sub 4}, Fe{sub 3}O{sub 4}, Fe{sub 2}O{sub 3}. Due to the low solubility, the iron oxides are accumulated in the near-electrode sheath. The only small part of iron from anode migrates to cathode that makes an production of high purity aluminum of a real task. The alloy dopants are also subjected to corrosion in accordance with electromotive series resulting corrosion tunnels on the anode surface. The oxides are final compounds which collect in the same area. The corrosion products form an anode shell which is electronic conductor at electrolysis temperature. The

  20. Nickel and cobalt base alloys

    International Nuclear Information System (INIS)

    Houlle, P.

    1994-01-01

    Nickel base alloys have a good resistance to pitting, cavernous or cracks corrosion. Nevertheless, all the nickel base alloys are not equivalent. Some differences exit between all the families (Ni, Ni-Cu, Ni-Cr-Fe, Ni-Cr-Fe-Mo/W-Cu, Ni-Cr-Mo/W, Ni-Mo). Cobalt base alloys in corrosive conditions are generally used for its wear and cracks resistance, with a compromise to its localised corrosion resistance properties. The choice must be done from the perfect knowledge of the corrosive medium and of the alloys characteristics (chemical, metallurgical). A synthesis of the corrosion resistance in three medium (6% FeCl 3 , 4% NaCl + 1% HCl + 0.1% Fe 2 (SO 4 ) 3 , 11.5% H 2 SO 4 + 1.2% HCl + 1% Fe 2 (SO 4 ) 3 + 1% CuCl 2 ) is presented. (A.B.). 11 refs., 1 fig., 12 tabs

  1. Short Communication on “Self-welding susceptibility of NiCr-B hardfaced coating with and without NiCr-B coating on 316LN stainless steel in flowing sodium at elevated temperature”

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, Hemant, E-mail: hemant@igcar.gov.in [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Kharagpur, Kharagpur, 721 302 (India); Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); Ramakrishnan, V.; Albert, S.K.; Bhaduri, A.K. [Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102 (India); Ray, K.K. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology Kharagpur, Kharagpur, 721 302 (India)

    2017-02-15

    The self-welding susceptibility between NiCr-B coated 316LN stainless steel and the base metal, and that between NiCr-B hardfaced coatings has been evaluated in flowing sodium at 823 K for 90 and 135 days under contact stress of 8.0 and 11.0 MPa using a fabricated set-up. Neither any self-welding could be observed nor could any damage be detected on the specimen surfaces of the selected materials under the imposed experimental conditions, which indicate their satisfactory potential for applications in Fast Breeder Reactors.

  2. Engineering data bases for refractory alloys

    International Nuclear Information System (INIS)

    Cooper, R.H. Jr.; Harms, W.O.

    1985-01-01

    Refractory alloys based on niobium, molybdenum, tantalum, and tungsten are required for the multi-100kW(e) space nuclear reactor power concepts that have been assessed in the SP-100 Program because of the extremely high temperatures involved. A review is presented of the technology efforts on the candidate refractory alloys in the areas of availability/fabricability, mechanical properties, irradiation effects, and compatibility. Of the niobium-base alloys, only Nb-1Zr has a data base that is sufficiently comprehensive for the high level of confidence required in the reference-alloy selection process for the reactor concept to be tested in the Ground Engineering System (GES) Phase of the SP-100 Program. Based on relatively short-term tests, the alloy PWC-11 (Nb-1Zr-0.1C) appears to have significantly greater creep strength than Nb-1Zr; however, concerns as to whether this precipitation-hardened alloy will remain thermally stable during seven years of full-power reactor operation need to be resolved. Additional information on the reference GES alloy will be needed for the detailed engineering design of a space power system and the fabrication of prototypical GES test components. Expedient development and demonstration of an adequate total manufacturing capability will be required if a high risk of significant schedule slippages and cost overruns is to be avoided. 4 refs., 1 fig., 3 tabs

  3. Hard hardfacing by welding in the manufacture of valves; Problem Cobalt, alternatives, advantages, disadvantages

    International Nuclear Information System (INIS)

    Piquer Caballero, J.

    2014-01-01

    Alloys of recharge usually used in the field of the valves are base alloys cobalt (stellite), but in the field of nuclear power plants, due to radioactive activation of the cobalt, there is a growing trend to replace these alloys with other calls cobalt free . In this paper we will explore the most frequent and will be deducted the relevant advantages and disadvantages of these, in comparison with base alloys cobalt. (Author)

  4. Semiconductor properties and protective role of passive films of iron base alloys

    International Nuclear Information System (INIS)

    Fujimoto, Shinji; Tsuchiya, Hiroaki

    2007-01-01

    Semiconductor properties of passive films formed on the Fe-18Cr alloy in a borate buffer solution (pH = 8.4) and 0.1 M H 2 SO 4 solution were examined using a photoelectrochemical spectroscopy and an electrochemical impedance spectroscopy. Photo current reveals two photo action spectra that derived from outer hydroxide and inner oxide layers. A typical n-type semiconductor behaviour is observed by both photo current and impedance for the passive films formed in the borate buffer solution. On the other hand, a negative photo current generated, the absolute value of which decreased as applied potential increased in the sulfuric acid solution. This indicates that the passive film behaves as a p-type semiconductor. However, Mott-Schottky plot revealed the typical n-type semiconductor property. It is concluded that the passive film on the Fe-18Cr alloy formed in the borate buffer solution is composed of both n-type outer hydroxide and inner oxide layers. On the other hand, the passive film of the Fe-18Cr alloy in the sulphuric acid consists of p-type oxide and n-type hydroxide layers. The behaviour of passive film growth and corrosion was discussed in terms of the electronic structure in the passive film

  5. Activation analyses for different fusion structural alloys

    International Nuclear Information System (INIS)

    Attaya, H.; Smith, D.

    1991-01-01

    The leading candidate structural materials, viz., the vanadium alloys, the nickel or the manganese stabilized austenitic steels, and the ferritic steels, are analysed in terms of their induced activation in the TPSS fusion power reactor. The TPSS reactor has 1950 MW fusion power and inboard and outboard average neutron wall loading of 3.75 and 5.35 MW/m 2 respectively. The results shows that, after one year of continuous operation, the vanadium alloys have the least radioactivity at reactor shutdown. The maximum difference between the induced radioactivity in the vanadium alloys and in the other iron-based alloys occurs at about 10 years after reactor shutdown. At this time, the total reactor radioactivity, using the vanadium alloys, is about two orders of magnitude less than the total reactor radioactivity utilizing any other alloy. The difference is even larger in the first wall, the FW-vanadium activation is 3 orders of magnitude less than other alloys' FW activation. 2 refs., 7 figs

  6. Investigation of effects of boron additives and heat treatment on carbides and phase transition of highly alloyed duplex cast iron

    International Nuclear Information System (INIS)

    Tasgin, Yahya; Kaplan, Mehmet; Yaz, Mehmet

    2009-01-01

    The effect of boron additives and heat treatment on the microstructural morphology of the transition zone in a duplex cast iron, which has an outer shell of white cast iron (with a high Cr-content and containing boron additives) and an inner side composed of normal gray cast iron, has been investigated. For this purpose, two experimental materials possessing different compositions of white-gray duplex cast iron were produced. Subsequently, metallographic investigations were carried out to study the effect of heat treatment applied to the experimental materials by using the scanning electron microscopy technique, along with optical microscopy and energy dispersive X-ray spectroscopy. Moreover, the formation of various phases and carbide composites in the samples and their effects on the hardness were also investigated using X-ray diffraction techniques. The results of investigations, and hardness showed that addition of the elements Cr and B to high-alloyed white cast iron affected carbide formation significantly, while simultaneously hardening the microstructure, and consequently the carbide present in the transition area of white-gray cast iron was spread out and became thinner. However, B additives and heat treatment did not cause any damage to the transition region of high Cr-content duplex cast iron.

  7. New Developments of Ti-Based Alloys for Biomedical Applications

    Science.gov (United States)

    Li, Yuhua; Yang, Chao; Zhao, Haidong; Qu, Shengguan; Li, Xiaoqiang; Li, Yuanyuan

    2014-01-01

    Ti-based alloys are finding ever-increasing applications in biomaterials due to their excellent mechanical, physical and biological performance. Nowdays, low modulus β-type Ti-based alloys are still being developed. Meanwhile, porous Ti-based alloys are being developed as an alternative orthopedic implant material, as they can provide good biological fixation through bone tissue ingrowth into the porous network. This paper focuses on recent developments of biomedical Ti-based alloys. It can be divided into four main sections. The first section focuses on the fundamental requirements titanium biomaterial should fulfill and its market and application prospects. This section is followed by discussing basic phases, alloying elements and mechanical properties of low modulus β-type Ti-based alloys. Thermal treatment, grain size, texture and properties in Ti-based alloys and their limitations are dicussed in the third section. Finally, the fourth section reviews the influence of microstructural configurations on mechanical properties of porous Ti-based alloys and all known methods for fabricating porous Ti-based alloys. This section also reviews prospects and challenges of porous Ti-based alloys, emphasizing their current status, future opportunities and obstacles for expanded applications. Overall, efforts have been made to reveal the latest scenario of bulk and porous Ti-based materials for biomedical applications. PMID:28788539

  8. Fast and effective analysis of ferrous and non-ferrous alloys by X-ray fluorescence

    International Nuclear Information System (INIS)

    Gomez Serra, Abelardo

    1987-01-01

    An empirical method for the integral analysis of any kind of alloys, ferrous and non-ferrous, is described. The method is based on the intensities relation of the mixed elements and is independent of the size, shape and presentation of the sample. By this procedure, alloys with iron, copper, aluminium or magnesium base can be fastly classified. (S.M.) [es

  9. A review of ordering phenomena in iron-silicon alloys

    Directory of Open Access Journals (Sweden)

    González, F.

    2013-06-01

    Full Text Available Silicon steel is an industrially-desired alloy of iron and silicon, characterised by soft magnetic properties, low eddy-current losses, and low magnetostriction. Silicon steels have narrow hysteresis cycles, making them particularly advantageous in applications using electromagnetic fields, such as transformers, generators, electric motor cores, and few other components in industry. Despite its incontestable industrial value, there is not much agreement on the atomic structure of silicon steel. Gaining better understanding of e.g. ordering processes in Fe-Si alloys could not only explain their magnetic properties, but also open opportunities to reduce their weaker characteristics, such as brittleness that adversely affects silicon steel workability and its associated high production costs. This review summarises the state-of-the-art knowledge about ordering in silicon steel and describes the most relevant experimental techniques used for studying its microstructure. In addition, the process of building the iron rich part of the Fe-Si phase diagram is explained. Lastly, the influence of order on the alloy’s magnetic and mechanical properties is illustrated.El acero al silicio es una aleación de importancia industrial, caracterizada por propiedades magnéticas blandas, bajas pérdidas por corrientes de Foucault y baja magnetostricción. Los aceros al silicio tienen ciclo de histéresis estrecho, lo que es una ventaja en aplicaciones con campos electromagnéticos, como transformadores, generadores, núcleos de motores eléctricos y otros componentes industriales. A pesar de su incomparable valor industrial, no hay convenio sobre la estructura atómica del acero al silicio. Obtener mayor conocimiento sobre los procesos de orden no sólo podría explicar las propiedades magnéticas sino que también podría abrir vías para la reducción de sus características más débiles, como su fragilidad, la cual afecta negativamente a la fabricación del

  10. Corrosion modelling of iron based alloy in nuclear waste repository

    Energy Technology Data Exchange (ETDEWEB)

    Bataillon, C., E-mail: christian.bataillon@cea.f [CEA, DEN, DPC, SCCME, F-91191 Gif sur Yvette (France); Bouchon, F.; Chainais-Hillairet, C. [Clermont Universite, Universite Blaise Pascal, Laboratoire de Mathematiques, BP10448, F-63000 Clermont-Ferrand (France); CNRS, UMR 6620, Laboratoire de Mathematiques, F-63177 Aubiere (France); Desgranges, C. [CEA, DEN, DPC, SCCME, F-91191 Gif sur Yvette (France); Hoarau, E. [ANDRA/DS, 92298 Chatenay-Malabry Cedex (France); Martin, F.; Perrin, S. [CEA, DEN, DPC, SCCME, F-91191 Gif sur Yvette (France); Tupin, M. [CEA, DEN, DMN, SEMI, LM2E, F-91191 Gif sur Yvette (France); Talandier, J. [ANDRA/DS, 92298 Chatenay-Malabry Cedex (France)

    2010-06-01

    The Diffusion Poisson Coupled Model (DPCM) is presented to modelling the oxidation of a metal covered by an oxide layer. This model is similar to the Point Defect Model and the Mixed Conduction Model except for the potential profile which is not assumed but calculated in solving the Poisson equation. This modelling considers the motions of two moving interfaces linked through the ratio of Pilling-Bedworth. Their locations are unknowns of the model. Application to the case of iron in neutral or slightly basic solution is discussed. Then, DPCM has been first tested in a simplified situation where the locations of interfaces were fixed. In such a situation, DPCM is in agreement with Mott-Schottky model when iron concentration profile is homogeneous. When it is not homogeneous, deviation from Mott-Schottky model has been observed and is discussed. The influence of the outer and inner interfacial structures on the kinetics of electrochemical reactions is illustrated and discussed. Finally, simulations for the oxide layer growth are presented. The expected trends have been obtained. The steady-state thickness is a linear function of the applied potential and the steady-state current density is potential independent.

  11. Thermodynamic Interactions Among Carbon, Silicon and Iron in Carbon Saturated Manganese Melts

    International Nuclear Information System (INIS)

    Paek, Min-Kyu; Lee, Won-Kyu; Jin, Jinan; Jang, Jung-Mock; Pak, Jong-Jin

    2012-01-01

    Thermodynamics of carbon in manganese alloy melts is important in manufacturing low carbon ferromanganese and silico-manganese alloys. In order to predict the carbon solubility in liquid Mn-Si-Fe-Csat alloys as a function of melt composition and temperature, thermodynamic interactions among carbon, silicon and iron in carbon saturated liquid manganese should be known. In the present study, the effects of silicon and iron on the carbon solubility in Mn-Si, Mn-Fe and Mn-Si-Fe melts were measured in the temperature range from 1673 to 1773 K. The carbon solubility decreases significantly as silicon and iron contents increase in liquid manganese alloy. The interaction parameters among carbon, silicon and iron in carbon saturated liquid manganese were determined from the carbon solubility data and the Lupis' relation for the interaction coefficient at constant activity.

  12. The solubility of metals in Pb-17Li liquid alloy

    International Nuclear Information System (INIS)

    Borgstedt, H.U.; Feuerstein, H.

    1992-01-01

    The solubility data of iron in the eutectic alloy Pb-17Li which were evaluated from corrosion tests in a turbulent flow of the molten alloy are discussed in the frame of solubilities of the transition metals in liquid lead. It is shown that the solubility of iron in the alloy is close to that in lead. This is also the fact for several other alloying elements of steels. A comparison of all known data shows that they are in agreement with generally shown trends for the solubility of the transition metals in low melting metals. These trends indicate comparably high solubilities of nickel and manganese in the liquid metals, lower saturation concentration of vanadium, chromium, iron, and cobalt, and extremely low solubility of molybdenum. (orig.)

  13. THE INFLUENCE OF PRE-HEAT TREATMENT ON WHITE CAST IRONS PLASTICITY

    Directory of Open Access Journals (Sweden)

    T. M. Myronova

    2013-11-01

    Full Text Available Purpose. The development of heat treatment modes of white cast irons for structure changes in their eutectic constituent, namely in disturbing the monolithic structure of ledeburite colonies cementite structure and eutectic net continuity. Also the mentioned heat treatment modes are targeted to the eutectic net shift for the most suitable position from the point of plastic deforming. Methodology. The hypoeutectic white cast irons with 2.92…3.35 % carbon content and additionally alloyed by 3.18 % vanadium have been used as the research materials. The mentioned alloys have been pre-heat treated and hot twist tested. Findings. The research results showed that the carbide net breaking by plastic deforming leads to cast irons mechanical properties increasing but has difficulties in implementation due to the white cast irons low plasticity. The influence of different pre-heat treatment modes on structure and plasticity of white hypoeutectic cast irons have been investigated. They include the isotherm soaking under the different temperatures as well as multiply soakings and thermo-cycling. The influence of eutectic level, as well as pre heat treatment modes on different composition white cast irons hot plasticity have been investigated. Originality. It was determined that the heat treatment, which leads to double α→γ recrystallization under 860 – 950 °С and reperlitization under 720-680 °С results in significant increase of plasticity, as well as in un-alloyed and alloyed by vanadium white cast irons. It takes place due to carbide matrix phase separation in ledeburite colonies by new phase boundaries forming especially due to carbide transformations under vanadium alloying. Practical value. The implementation of pre-heat treatment with phase recrystallization resulted in hypoeutectic white cast irons plasticity increasing. The obtained level of cast iron plasticity corresponds to the one of carbide class steels, which ensures the successful

  14. STRUCTURE FORMATION OF ALLOYS ON IRON BASIS AFTER LASER ALLOYING

    Directory of Open Access Journals (Sweden)

    О. V. Diachenko

    2016-01-01

    Full Text Available The paper is devoted to investigations on influence of laser treatment regimes of gas-thermal and adhesive coatings from self-fluxing powders on iron basis and after melting with modifying plaster on their roughness and phase composition. One of mathematical planning methods that is a complete factor experiment method has been used for investigation of parameters’ influence on micro-geometry of coatings. The executed investigations have made it possible to observe a general regularity which does not depend on a type of alloying plaster: while increasing speed of laser beam relatively to treated part, beam diameter value of Ra parameter is becoming less. Decrease in height of surface irregularities in case of increasing laser beam speed is related with intensification of evaporation processes. An increase in beam diameter diminishes Ra parameter of the surface. This is due to the fact that decrease in power density occurs at high rate of beam defocusing. Overlapping coefficient does not exert a pronounced effect on Ra parameter of fused coatings. While increasing the speed of laser beam relatively to the part structure is transferred from dendrite into supersaturated one with carbide and boride precipitations. It has been established that technological parameters of laser treatment and particularly speed of laser beam influence on coating composition. While increasing the speed up to v5 = 5 × 10–3 m/s amount of chromium has become larger by 1.5-fold that resulted in increase of micro-hardness of the coating from 9.5–10.1 GPa up to 11.04–15.50 GPa.

  15. Magnesium-Based Sacrificial Anode Cathodic Protection Coatings (Mg-Rich Primers for Aluminum Alloys

    Directory of Open Access Journals (Sweden)

    Michael D. Blanton

    2012-09-01

    Full Text Available Magnesium is electrochemically the most active metal employed in common structural alloys of iron and aluminum. Mg is widely used as a sacrificial anode to provide cathodic protection of underground and undersea metallic structures, ships, submarines, bridges, decks, aircraft and ground transportation systems. Following the same principle of utilizing Mg characteristics in engineering advantages in a decade-long successful R&D effort, Mg powder is now employed in organic coatings (termed as Mg-rich primers as a sacrificial anode pigment to protect aerospace grade aluminum alloys against corrosion. Mg-rich primers have performed very well on aluminum alloys when compared against the current chromate standard, but the carcinogenic chromate-based coatings/pretreatments are being widely used by the Department of Defense (DoD to protect its infrastructure and fleets against corrosion damage. Factors such as reactivity of Mg particles in the coating matrix during exposure to aggressive corrosion environments, interaction of atmospheric gases with Mg particles and the impact of Mg dissolution, increases in pH and hydrogen gas liberation at coating-metal interface, and primer adhesion need to be considered for further development of Mg-rich primer technology.

  16. Atmospheric corrosion of metals in tropics and subtropic. 2. Corrosion resistance of different metals and alloys

    International Nuclear Information System (INIS)

    Strekalov, P.V.

    1993-01-01

    Data from 169 sources concerning corrosion of different metals, alloys and means of protection, obtained for a 30-year period (up to 1987) in different continent including Europe (Bulgaria, Spain, Italy, France, USSR); America (USA, Panama, Cuba, Venezuela, Brasil, Argentine); Africa (Nigeria, SAR); Australia, New Zeland, Papua-Newguinea, Philippines, are systemized. Actual results of full-scal atmospheric testings of iron, zinc, copper, cadmium, aluminium, tin, lead, carbon, low-alloys. Stainless steels, cast irons, halvanic coatings, copper, aluminium, nickel, titanium, magnesium alloys are presented. Data on the fracture rate can be used for creating the data base in banks on atmospheric resistance of metal materials

  17. Standard Practice for Characterizing Neutron Exposures in Iron and Low Alloy Steels in Terms of Displacements Per Atom (DPA), E 706(ID)

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2001-01-01

    1.1 This practice describes a standard procedure for characterizing neutron irradiations of iron (and low alloy steels) in terms of the exposure index displacements per atom (dpa) for iron. 1.2 Although the general procedures of this practice apply to any material for which a displacement cross section d(E) is known (see Practice E 521), this practice is written specifically for iron. 1.3 It is assumed that the displacement cross section for iron is an adequate approximation for calculating displacements in steels that are mostly iron (95 to 100 %) in radiation fields for which secondary damage processes are not important. 1.4 Procedures analogous to this one can be formulated for calculating dpa in charged particle irradiations. (See Practice E 521.) 1.5 The application of this practice requires knowledge of the total neutron fluence and flux spectrum. Refer to Practice E 521 for determining these quantities. 1.6 The correlation of radiation effects data is beyond the scope of this practice. This stand...

  18. Effect of phosphorus on hot ductility of high purity iron

    International Nuclear Information System (INIS)

    Abiko, K.; Liu, C.M.; Ichikawa, M..; Suenaga, H.; Tanino, M.

    1995-01-01

    Tensile tests on high purity Fe-P alloys with 0, 0.05 and 0.1 mass%P were carried out at temperatures between 300 K and 1073 K to clarify the intrinsic effect of phosphorus on the mechanical properties of iron at elevated temperatures. Microstructures of as-quenched, interrupted and ruptured specimens were observed. Experimental results show that the addition of phosphorus causes a remarkable increase in proof stress of high purity iron at 300 K, but the increase in proof stress by phosphorus decreases with increasing test temperature. The strengthening effect of phosphorus reduces to zero at 1073 K. High purity iron and Fe-P alloys rupture at almost 100% reduction in area at the whole test temperatures. However, Fe-P alloys show much larger elongation at test temperatures above 773 K than high purity iron. The increased elongation of high purity iron by addition of phosphorus was shown to be related to the effect of phosphorus on dynamic recovery and recrystallization of iron as its intrinsic effect. (orig.)

  19. THE APPLICATION OF Ni FOR IMPROVEMENT OF Al-Si-Fe ALLOYS

    Directory of Open Access Journals (Sweden)

    Jozef Petrík

    2009-09-01

    Full Text Available Iron, often present in secondary material (scrap forms brittle and hard needles in Al-Si alloys.These particles decrease the mechanical properties of castings. A reliable and economic method of iron elimination from aluminium alloys has not been well-known yet in metallurgical practice. The influence of nickel as an iron corrector (up to 0.7 % and iron (up to 2.5 % on the fluidity, microstructure and mechanical properties of the Al alloy with 9.75 % Si, 0.2 % Mg was evaluated. The presence of Ni results in shortening of the needles, but the segmentation of ß needles was not observed. Improvement of mechanical properties was observed despite of low affecting of microstructure.

  20. Diffusion in ordered Fe-Si alloys

    International Nuclear Information System (INIS)

    Sepiol, B.; Vogl, G.

    1995-01-01

    The measurement of the diffusional Moessbauer line broadening in single crystalline samples at high temperatures provides microscopic information about atomic jumps. We can separate jumps of iron atoms between the various sublattices of Fe-Si intermetallic alloys (D0 3 structure) and measure their frequencies. The diffusion of iron in Fe-Si samples with Fe concentrations between 75 and 82 at% shows a drastic composition dependence: the jump frequency and the proportion between jumps on Fe sublattices and into antistructure (Si) sublattice positions change greatly. Close to Fe 3 Si stoichiometry iron diffusion is extremely fast and jumps are performed exclusively between the three Fe sublattices. The change in the diffusion process when changing the alloy composition from stoichiometric Fe 3 Si to the iron-rich side is discussed. (orig.)

  1. A Study of Protection of Copper Alloys

    International Nuclear Information System (INIS)

    Kim, E. A.; Kim, S. H.; Kim, C. R.

    1974-01-01

    Volatile treatment of high capacity boiler water with hydrazine and ammonia is studied. Ammonia comes from the decomposition of excess hydrazine injected to treat dissolved oxygen. Ammonia is also injected for the control of pH. To find an effect of such ammonia on the copper alloy, the relations between pH and iron, and ammonia and copper are studied. Since the dependence of corrosion of iron on pH differs from that of copper, a range of pH was selected experimentally to minimize the corrosion rates of both copper and iron. Corrosion rates of various copper alloys are also compared

  2. Zirconium alloy barrier having improved corrosion resistance

    International Nuclear Information System (INIS)

    Adamson, R.B.; Rosenbaum, H.S.

    1983-01-01

    A nuclear fuel element for use in the core of a nuclear reactor has a composite cladding container having a substrate and a dilute zirconium alloy liner bonded to the inside surface of the substrate. The dilute zirconium alloy liner forms about 1 to about 20 percent of the thickness of the cladding and is comprised of zirconium and a metal selected from the group consisting of iron, chromium, iron plus chromium, and copper. The dilute zirconium alloy liner shields the substrate from impurities or fission products from the nuclear fuel material and protects the substrate from stress corrosion and stress cracking. The dilute zirconium alloy liner displays greater corrosion resistance, especially to oxidation by hot water or steam than unalloyed zirconium. The substrate material is selected from conventional cladding materials, and preferably is a zirconium alloy. (author)

  3. Local moments and electronic correlations in Fe-based Heusler alloys: Kα x-ray emission spectra measurements

    International Nuclear Information System (INIS)

    Svyazhin, Artem; Kurmaev, Ernst; Shreder, Elena; Shamin, Sergey; Sahle, Christoph J.

    2016-01-01

    Heusler alloys are a property-rich class of materials, intensively investigated today from both theoretical and real-world application points of view. In this paper, we attempt to shed light on the role of electronic correlations in the Fe_2MeAl group (where Me represents all 3d elements from Ti to Ni) of Heusler alloys. For this purpose, we have investigated the local moments of iron by means of the x-ray emission spectroscopy technique. To obtain numerical values of local moments, the Kα-FWHM method has been employed for the first time. In every compound of the group, the presence of a local moment on the Fe atom was detected. As has been revealed, the values of these moments are temperature-independent, pointing to an insufficiency of a pure itinerant approach to magnetism in these alloys. We also comprehensively compare the usage of Kβ main lines and Kα spectra as tools for the probing of local moments and point out the significant advantages of the latter. - Highlights: • Local spin moments of iron in Fe_2MeAl (Me = Ti … Ni) Heusler alloys were investigated by means of x-ray emission spectroscopy. • Independence of the local moments from temperature confirms their localized nature. • A local moment value of iron in Fe_2MeAl raises with the atomic number of element Me. • The applicability of the Kα x-ray emission line for extracting local moment values of 3d elements was established.

  4. Variations of color with alloying elements in Pd-free Au-Pt-based high noble dental alloys

    International Nuclear Information System (INIS)

    Shiraishi, Takanobu; Takuma, Yasuko; Miura, Eri; Fujita, Takeshi; Hisatsune, Kunihiro

    2007-01-01

    The effects of alloying addition of a small amount of base metals (In, Sn, Fe, Zn) on color variations in Pd-free Au-Pt-based high noble dental alloys were investigated in terms of rectilinear and polar color coordinates. The ternary Au-Pt-X (X = In, Sn, Fe, Zn) and quaternary Au-Pt-In-Y (Y = Sn, Fe, Zn) alloys were prepared from high purity component metals. The amount of alloying base metals, X and Y, were restricted up to 2 at.%. The alloying addition of a small amount of Fe, In, Sn, to a binary Au-10 at.% Pt alloy (referred to as AP10) effectively increased chroma, C *. On the other hand, the addition of Zn to the parent alloy AP10 did not change color coordinates greatly. The increase in chroma in the present Au-Pt-based high noble alloys was attributed to the increase in the slope of spectral reflectance curve at its absorption edge near 515 nm. It was found that the addition of a small amount of Fe to the parent alloy AP10 markedly increased lightness, L *, and the addition of Sn gave a very light tint of red to the parent alloy. Although red-green chromaticity index a * contributed to chroma to some extent, contribution of yellow-blue chromaticity index b * was much greater in determining chroma in this Pd-free Au-Pt-based multi-component alloys. The present results are expected to be valuable in case color is to be taken into account in designing Pd-free Au-Pt-based high noble dental alloys

  5. Variations of color with alloying elements in Pd-free Au-Pt-based high noble dental alloys

    Energy Technology Data Exchange (ETDEWEB)

    Shiraishi, Takanobu [Department of Dental and Biomedical Materials Science, Unit of Basic Medical Sciences, Graduate School of Biomedical Sciences, Nagasaki University, 1-7-1 Sakamoto, Nagasaki 852-8588 (Japan)]. E-mail: siraisi@nagasaki-u.ac.jp; Takuma, Yasuko [Department of Dental and Biomedical Materials Science, Unit of Basic Medical Sciences, Graduate School of Biomedical Sciences, Nagasaki University, 1-7-1 Sakamoto, Nagasaki 852-8588 (Japan); Miura, Eri [Department of Dental and Biomedical Materials Science, Unit of Basic Medical Sciences, Graduate School of Biomedical Sciences, Nagasaki University, 1-7-1 Sakamoto, Nagasaki 852-8588 (Japan); Fujita, Takeshi [Department of Dental and Biomedical Materials Science, Unit of Basic Medical Sciences, Graduate School of Biomedical Sciences, Nagasaki University, 1-7-1 Sakamoto, Nagasaki 852-8588 (Japan); Hisatsune, Kunihiro [Department of Dental and Biomedical Materials Science, Unit of Basic Medical Sciences, Graduate School of Biomedical Sciences, Nagasaki University, 1-7-1 Sakamoto, Nagasaki 852-8588 (Japan)

    2007-06-15

    The effects of alloying addition of a small amount of base metals (In, Sn, Fe, Zn) on color variations in Pd-free Au-Pt-based high noble dental alloys were investigated in terms of rectilinear and polar color coordinates. The ternary Au-Pt-X (X = In, Sn, Fe, Zn) and quaternary Au-Pt-In-Y (Y = Sn, Fe, Zn) alloys were prepared from high purity component metals. The amount of alloying base metals, X and Y, were restricted up to 2 at.%. The alloying addition of a small amount of Fe, In, Sn, to a binary Au-10 at.% Pt alloy (referred to as AP10) effectively increased chroma, C *. On the other hand, the addition of Zn to the parent alloy AP10 did not change color coordinates greatly. The increase in chroma in the present Au-Pt-based high noble alloys was attributed to the increase in the slope of spectral reflectance curve at its absorption edge near 515 nm. It was found that the addition of a small amount of Fe to the parent alloy AP10 markedly increased lightness, L *, and the addition of Sn gave a very light tint of red to the parent alloy. Although red-green chromaticity index a * contributed to chroma to some extent, contribution of yellow-blue chromaticity index b * was much greater in determining chroma in this Pd-free Au-Pt-based multi-component alloys. The present results are expected to be valuable in case color is to be taken into account in designing Pd-free Au-Pt-based high noble dental alloys.

  6. Coating with overlay metallic-cermet alloy systems

    Science.gov (United States)

    Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)

    1984-01-01

    A base layer of an oxide dispersed, metallic alloy (cermet) is arc plasma sprayed onto a substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use. A top layer of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then arc plasma sprayed onto the base layer. A heat treatment is used to improve the bonding. The base layer serves as an inhibitor to interdiffusion between the protective top layer and the substrate. Otherwise, the 10 protective top layer would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

  7. Magnetic Mineralogy of Troilite-Inclusions and their Fe-Ni Host Alloys in IAB Iron Meteorites

    Science.gov (United States)

    Kontny, A. M.; Kramar, U.; Luecke, W.

    2011-12-01

    Iron-nickel meteorites often contain isolated, mostly rounded troilite nodules enclosed in a bulk of Fe-Ni alloy. As sulfur has a low solubility in metal, it is excluded from the crystallization of metal during cooling. Therefore troilite nodules are interpreted to be trapped droplets of residual sulfur-enriched melts. Microscopic examinations of the interface (mm-range) between troilite inclusions and Fe-Ni alloy yield clear mineralogical differences compared to the troilite inclusion. Such rims around troilite nodules seem to occur exclusively in Fe-Ni meteorites with slow cooling rates, and therefore might provide interesting clues on segregation, fractional crystallization and reequilibration processes between the Fe-Ni alloy and the sulfide phases. These interfaces however are also highly sensitive to terrestrial weathering. We present microscopic observations in combination with temperature-dependent magnetic susceptibility (k-T curves) in order to identify the magnetic mineralogy of the Morasko (Poland) and Coahuila (Mexico) meteorites, which both geochemically belong to the non-magmatic IAB or IIICD group. In the k-T curves both, rim and troilite nodule are characterized by Curie temperatures (TC) that can be related to magnetite, daubreelite (FeCr2O4), Fe-hydroxide and sometimes cohenite. Therefore the interface seems to be geochemically more similar to the troilite nodule than the Fe-Ni alloy. Optical microscopy in combination with the ferrofluid method revealed complex microstructures of intergrown magnetic (TC = 780-785 °C) and non-magnetic phases in the Fe-Ni alloy, which differ in their Ni-concentration. Towards the rim of the troilite nodule the concentration of magnetic cohenite ((Fe,Ni)3C) and especially schreibersite ((Fe,Ni)3P), which are both intergrown with the metal, increases. Cohenite is easily identified microscopically by a very characteristic stripe-like magnetic domain structure and it shows a TC at about 200 °C. The carbon-rich, dark

  8. Corrosion resisting properties of 90/10 copper-nickel-iron alloy with particular reference to offshore oil and gas applications

    Energy Technology Data Exchange (ETDEWEB)

    Gilbert, P T

    1979-01-01

    The use of a copper-nickel-iron alloy for seawater pipeline systems and various other applications on offshore oil and gas platforms is now proving attractive, according to the UK's Yorkshire Imperial Metals Ltd. The alloy has already proved a useful and reliable material in many applications: It has given good results in seawater-cooled condensers and heat exchangers and seawater piping systems, in power stations, ships, desalination plant, and refrigeration service. Its antifouling and corrosion-resistant properties are valuable in these applications. The main limitations that have to be observed in its use are (1) the design, construction, and operation of systems within prescribed velocity and turbulence limits, to avoid the occurrence of impingement attack, and (2) problems that may arise because of badly polluted seawater.

  9. Influence of 'third' elements and structure on the results of spectral analysis of high alloyed steels and cast iron with glow discharge

    International Nuclear Information System (INIS)

    Buravlev, Yu.M.; Zamarajev, V.P.; Chernyavskaya, N.V.

    1989-01-01

    The experimental technique consists in estimation of mutual arrangement of the calibration curves obtained using standard reference materials of low-alloyed and high-alloyed (high-chrome, stainless, high-speed) steels as well as of the curves for carbon steels and cast iron differing in their structure. ARL-31000 and Polyvac E-1000 quantometers with U=1300 V, I=0.12 A and argon pressure ∼1 kPa are used. The influence of third elements is shown in shift and slope changes of the curves for abovementioned high-alloyed steels in comparison to ones for low-alloyed steels accepted as basic. The influence magnitude runs up to 10-30 relative percents and more in the case of analysis of carbon, phosphorus, sulfur, silicon and other elements and depends on the type of the element and on the alloy composition. It is shown that the contribution of structure factor caused by different alloy thermal treatment makes up 10 to 20 relative percents. The experiments showed that the increase of influence of these factors caused by their imposing as well as the weakening of this influence caused by their counteraction is possible. When analyzed alloys differ in their composition and manufacturing technology it is necessary to take into consideration the influence of these effects. (author)

  10. Surface coatings of mixed hard alloy powder metals sintered-on in vacuo

    International Nuclear Information System (INIS)

    Knotek, O.; Reimann, H.

    1980-01-01

    No technological difficulties are to be encountered in the processing of pseudo hard alloys in the form of powder compounds of conventional nickel base hard alloys with carbides. There is a great alloy influence on the resulting structures of the surface layers. Under some processing conditions the tungsten carbide is completely dissolved from molten matrix alloy. Hard phases on chromium carbide basis resulted upon cooling. Induced chromium carbide Cr 3 C 2 retains its structure while absorbing large amounts of iron into its grid. It can be concluded that not only alloying properties, but also eminently structural criterions are decisive for the stability of the applied supplementary hard phases. (orig.) [de

  11. Iron binary and ternary coatings with molybdenum and tungsten

    Energy Technology Data Exchange (ETDEWEB)

    Yar-Mukhamedova, Gulmira, E-mail: gulmira-alma-ata@mail.ru [Institute Experimental and Theoretical Physics Al-Farabi Kazakh National University, 050038, Al-Farabi av., 71, Almaty (Kazakhstan); Ved, Maryna; Sakhnenko, Nikolay; Karakurkchi, Anna; Yermolenko, Iryna [National Technical University “Kharkov Polytechnic Institute”, Kharkov (Ukraine)

    2016-10-15

    Highlights: • High quality coatings of double Fe-Mo and ternary Fe-Mo-W electrolytic alloys can be produced both in a dc and a pulsed mode. • Application of unipolar pulsed current allows receiving an increased content of the alloying components and their more uniform distribution over the surface. • It is established that Fe-Mo and Fe-Mo-W coatings have an amorphous structure and exhibit improved corrosion resistance and microhardness as compared with the steel substrate due to the inclusion molybdenum and tungsten. - Abstract: Electrodeposition of Fe-Mo-W and Fe-Mo layers from a citrate solution containing iron(III) on steel and iron substrates is compared. The utilization of iron(III) compounds significantly improved the electrolyte stability eliminating side anodic redox reactions. The influence of concentration ratios and electrodeposition mode on quality, chemical composition, and functional properties of the alloys is determined. It has been found that alloys deposited in pulse mode have more uniform surface morphology and chemical composition and contain less impurities. Improvement in physical and mechanical properties as well as corrosion resistance of Fe-Mo and Fe-Mo-W deposits when compared with main alloy forming metals is driven by alloying components chemical passivity as well as by alloys amorphous structure. Indicated deposits can be considered promising materials in surface hardening technologies and repair of worn out items.

  12. Strengthening mechanisms of Fe nanoparticles for single crystal Cu–Fe alloy

    International Nuclear Information System (INIS)

    Shi, Guodong; Chen, Xiaohua; Jiang, Han; Wang, Zidong; Tang, Hao; Fan, Yongquan

    2015-01-01

    A single crystal Cu–Fe alloy with finely dispersed precipitate Fe nanoparticles was fabricated in this study. The interface relationship of iron nanoparticle and copper matrix was analyzed with a high-resolution transmission electron microscope (HRTEM), and the effect of Fe nanoparticles on mechanical properties of single crystal Cu–Fe alloy was discussed. Results show that, the finely dispersed Fe nanoparticles can be obtained under the directional solidification condition, with the size of 5–50 nm and the coherent interface between the iron nanoparticle and the copper matrix. Single crystal Cu–Fe alloy possesses improved tensile strength of 194.64 MPa, and total elongation of 44.72%, respectively, at room temperature, in contrast to pure Cu sample. Nanoparticles which have coherent interface with matrix can improve the dislocation motion state. Some dislocations can slip through the nanoparticle along the coherent interface and some dislocations can enter into the nanoparticles. Thus to improve the tensile strength of single crystal Cu–Fe alloy without sacrificing the ductility simultaneously. Based on the above analyses, strengthening mechanisms of Fe nanoparticles for single crystal Cu–Fe alloy was described

  13. Control of cast iron and casts manufacturing by Inmold method

    Directory of Open Access Journals (Sweden)

    S. Pietrowski

    2009-07-01

    Full Text Available In this paper the usability of cast iron spheroidizing process in mould control by ATD method as well as by ultrasonic method were presented. Structure of instrumentation needed for control form performance of cast iron spheroidizing by Inmold method was illustrated. Author, pointed out that amount of magnesium master alloy should obtain 0,8 ÷ 1,0% of mass in form at all. Such quantity of preliminary alloy assure of obtain of nodular graphite in cast iron. In consequence of this, is reduce the cast iron liquidus temperature and decrease of recalescence temperature of graphite-eutectic crystallization in compare with initial cast iron. Control of casts can be carried out by ultrasonic method. In plain cast iron, ferritic-pearlitic microstructure is obtaining. Additives of 1,5% Cu ensure pearlitic structure.

  14. Dephosphorization of Levitated Silicon-Iron Droplets for Production of Solar-Grade Silicon

    Science.gov (United States)

    Le, Katherine; Yang, Yindong; Barati, Mansoor; McLean, Alexander

    2018-05-01

    The treatment of relatively inexpensive silicon-iron alloys is a potential refining route in order to generate solar-grade silicon. Phosphorus is one of the more difficult impurity elements to remove by conventional processing. In this study, electromagnetic levitation was used to investigate phosphorus behavior in silicon-iron alloy droplets exposed to H2-Ar gas mixtures under various experimental conditions including, refining time, temperature (1723 K to 1993 K), gas flow rate, iron content, and initial phosphorus concentration in the alloy. Thermodynamic modeling of the dephosphorization reaction permitted prediction of the various gaseous products and indicated that diatomic phosphorus is the dominant species formed.

  15. Production of rare earth-silicon-iron alloys

    International Nuclear Information System (INIS)

    Mehra, O.K.; Bose, D.K.; Gupta, C.K.

    1987-01-01

    At Metallurgy Division, BARC, improved procedures for producing rare earth-silicon alloys have been investigated. In these methods, reduction of mixed rare earth oxide by a ferro-silicon and aluminium mixture in combination with CaO-MgO flux/CaO-CaF 2 flux have been tried to prepare an alloy product with a higher rare earth recovery at a higher rare earth content than the present commercial production method. The rare earth recovery using CaO-CaF 2 was 85 per cent while in the case of CaO-MgO flux it was 76 per cent. The corresponding rare earth contents in the alloy correspond to 40 per cent and 55 per cent by weight respectively. (author)

  16. Magnetization curves of sintered heavy tungsten alloys for applications in MRI-guided radiotherapy

    International Nuclear Information System (INIS)

    Kolling, Stefan; Oborn, Bradley M.; Keall, Paul J.; Horvat, Joseph

    2014-01-01

    Purpose: Due to the current interest in MRI-guided radiotherapy, the magnetic properties of the materials commonly used in radiotherapy are becoming increasingly important. In this paper, measurement results for the magnetization (BH) curves of a range of sintered heavy tungsten alloys used in radiation shielding and collimation are presented. Methods: Sintered heavy tungsten alloys typically contain >90 % tungsten and 0 and the BH curve derived. Results: The iron content of the alloys was found to play a dominant role, directly influencing the magnetizationM and thus the nonlinearity of the BH curve. Generally, the saturation magnetization increased with increasing iron content of the alloy. Furthermore, no measurable magnetization was found for all alloys without iron content, despite containing up to 6% of nickel. For two samples from different manufacturers but with identical quoted nominal elemental composition (95% W, 3.5% Ni, 1.5% Fe), a relative difference in the magnetization of 11%–16% was measured. Conclusions: The measured curves show that the magnetic properties of sintered heavy tungsten alloys strongly depend on the iron content, whereas the addition of nickel in the absence of iron led to no measurable effect. Since a difference in the BH curves for two samples with identical quoted nominal composition from different manufacturers was observed, measuring of the BH curve for each individual batch of heavy tungsten alloys is advisable whenever accurate knowledge of the magnetic properties is crucial. The obtained BH curves can be used in FEM simulations to predict the magnetic impact of sintered heavy tungsten alloys

  17. Effects of titanium and zirconium on iron aluminide weldments

    Energy Technology Data Exchange (ETDEWEB)

    Mulac, B.L.; Edwards, G.R. [Colorado School of Mines, Golden, CO (United States). Center for Welding, Joining, and Coatings Research; Burt, R.P. [Alumax Technical Center, Golden, CO (United States); David, S.A. [Oak Ridge National Lab., TN (United States). Metals and Ceramics Div.

    1997-12-01

    When gas-tungsten arc welded, iron aluminides form a coarse fusion zone microstructure which is susceptible to hydrogen embrittlement. Titanium inoculation effectively refined the fusion zone microstructure in iron aluminide weldments, but the inoculated weldments had a reduced fracture strength despite the presence of a finer microstructure. The weldments fractured by transgranular cleavage which nucleated at cracked second phase particles. With titanium inoculation, second phase particles in the fusion zone changed shape and also became more concentrated at the grain boundaries, which increased the particle spacing in the fusion zone. The observed decrease in fracture strength with titanium inoculation was attributed to increased spacing of second phase particles in the fusion zone. Current research has focused on the weldability of zirconium- and carbon-alloyed iron aluminides. Preliminary work performed at Oak Ridge National Laboratory has shown that zirconium and carbon additions affect the weldability of the alloy as well as the mechanical properties and fracture behavior of the weldments. A sigmajig hot cracking test apparatus has been constructed and tested at Colorado School of Mines. Preliminary characterization of hot cracking of three zirconium- and carbon-alloyed iron aluminides, each containing a different total concentration of zirconium at a constant zirconium/carbon ratio of ten, is in progress. Future testing will include low zirconium alloys at zirconium/carbon ratios of five and one, as well as high zirconium alloys (1.5 to 2.0 atomic percent) at zirconium/carbon ratios of ten to forty.

  18. Method of coating an iron-based article

    Science.gov (United States)

    Magdefrau, Neal; Beals, James T.; Sun, Ellen Y.; Yamanis, Jean

    2016-11-29

    A method of coating an iron-based article includes a first heating step of heating a substrate that includes an iron-based material in the presence of an aluminum source material and halide diffusion activator. The heating is conducted in a substantially non-oxidizing environment, to cause the formation of an aluminum-rich layer in the iron-based material. In a second heating step, the substrate that has the aluminum-rich layer is heated in an oxidizing environment to oxidize the aluminum in the aluminum-rich layer.

  19. Applications of thermodynamic calculations to Mg alloy design: Mg-Sn based alloy development

    International Nuclear Information System (INIS)

    Jung, In-Ho; Park, Woo-Jin; Ahn, Sang Ho; Kang, Dae Hoon; Kim, Nack J.

    2007-01-01

    Recently an Mg-Sn based alloy system has been investigated actively in order to develop new magnesium alloys which have a stable structure and good mechanical properties at high temperatures. Thermodynamic modeling of the Mg-Al-Mn-Sb-Si-Sn-Zn system was performed based on available thermodynamic, phase equilibria and phase diagram data. Using the optimized database, the phase relationships of the Mg-Sn-Al-Zn alloys with additions of Si and Sb were calculated and compared with their experimental microstructures. It is shown that the calculated results are in good agreement with experimental microstructures, which proves the applicability of thermodynamic calculations for new Mg alloy design. All calculations were performed using FactSage thermochemical software. (orig.)

  20. Quantifying the properties of low-cost powder metallurgy titanium alloys

    International Nuclear Information System (INIS)

    Bolzoni, L.; Ruiz-Navas, E.M.; Gordo, E.

    2017-01-01

    The extensive industrial employment of titanium is hindered by its high production costs where reduction of these costs can be achieved using cheap alloying elements and appropriate alternative processing techniques. In this work the feasibility of the production of low-cost titanium alloys is addressed by adding steel to pure titanium and processing the alloys by powder metallurgy. In particular, a spherical 4140 LCH steel powder commonly used in metal injection moulding is blended with irregular hydride-dehydride Ti. The new low-cost alloys are cold uniaxially pressed and sintered under high vacuum and show comparable properties to other wrought-equivalent and powder metallurgy titanium alloys. Differential thermal analysis and X-ray diffraction analyses confirm that Ti can tolerate the employment of iron as primary alloying element without forming detrimental TiFe-based intermetallic phases. Thus, the newly designed α+β alloys could be used for cheaper non-critical components.

  1. Quantifying the properties of low-cost powder metallurgy titanium alloys

    Energy Technology Data Exchange (ETDEWEB)

    Bolzoni, L., E-mail: bolzoni.leandro@gmail.com [WaiCAM (Waikato Centre for Advanced Materials), The University of Waikato, Private Bag 3105, 3240 Hamilton (New Zealand); Ruiz-Navas, E.M.; Gordo, E. [Department of Materials Science and Engineering, University Carlos III of Madrid, Avda. de la Universidad, 30, 28911 Leganés, Madrid (Spain)

    2017-02-27

    The extensive industrial employment of titanium is hindered by its high production costs where reduction of these costs can be achieved using cheap alloying elements and appropriate alternative processing techniques. In this work the feasibility of the production of low-cost titanium alloys is addressed by adding steel to pure titanium and processing the alloys by powder metallurgy. In particular, a spherical 4140 LCH steel powder commonly used in metal injection moulding is blended with irregular hydride-dehydride Ti. The new low-cost alloys are cold uniaxially pressed and sintered under high vacuum and show comparable properties to other wrought-equivalent and powder metallurgy titanium alloys. Differential thermal analysis and X-ray diffraction analyses confirm that Ti can tolerate the employment of iron as primary alloying element without forming detrimental TiFe-based intermetallic phases. Thus, the newly designed α+β alloys could be used for cheaper non-critical components.

  2. The Tribological Performance of Hardfaced/ Thermal Sprayed Coatings for Increasing the Wear Resistance of Ventilation Mill Working Parts

    Directory of Open Access Journals (Sweden)

    A. Vencl

    2015-09-01

    Full Text Available During the coal pulverizing, the working parts of the ventilation mill are being worn by the sand particles. For this reason, the working parts are usually protected with materials resistant to wear (hardfaced/thermal sprayed coatings. The aim of this study was to evaluate the tribological performance of four different types of coatings as candidates for wear protection of the mill’s working parts. The coatings were produced by using the filler materials with the following nominal chemical composition: NiFeBSi-WC, NiCrBSiC, FeCrCTiSi, and FeCrNiCSiBMn, and by using the plasma arc welding and flame and electric arc spraying processes. The results showed that Ni-based coatings exhibited higher wear resistance than Fe-based coatings. The highest wear resistance showed coating produced by using the NiFeBSi-WC filler material and plasma transferred arc welding deposition process. The hardness was not the only characteristic that affected the wear resistance. In this context, the wear rate of NiFeBSi-WC coating was not in correlation with its hardness, in contrast to other coatings. The different wear performance of NiFeBSi-WC coating was attributed to the different type and morphological features of the reinforcing particles (WC.

  3. Iron-57 and iridium-193 Moessbauer spectroscopic studies of supported iron-iridium catalysts

    International Nuclear Information System (INIS)

    Berry, F.J.; Jobson, S.

    1988-01-01

    57 Fe and 193 Ir Moessbauer spectroscopy shows that silica- and alumina-supported iron-iridium catalysts formed by calcination in air contain mixtures of small particle iron(III) oxide and iridium(IV) oxide. The iridium dioxide in both supported catalysts is reduced in hydrogen to metallic iridium. The α-Fe 2 O 3 in the silica supported materials is predominantly reduced in hydrogen to an iron-iridium alloy whilst in the alumina-supported catalyst the iron is stabilised by treatment in hydrogen as iron(II). Treatment of a hydrogen-reduced silica-supported iron catalyst in hydrogen and carbon monoxide is accompanied by the formation of iron carbides. Carbide formation is not observed when the iron-iridium catalysts are treated in similar atmospheres. The results from the bimetallic catalysts are discussed in terms of the hydrogenation of associatively adsorbed carbon monoxide and the selectivity of supported iron-iridium catalysts to methanol formation. (orig.)

  4. Studies on the Production of NdFeB Alloy by Calciothermic Reduction of Neodymium Oxide

    International Nuclear Information System (INIS)

    Charoensri, Apisara

    2003-06-01

    Neodymium-Iron-Boron (NdFeB) is a class of permanent magnets having the highest energy product (BH max ). It has been used in various electronic devices of small size and light weight. This research is to study the preparation of Neodymium-Iron-Boron alloy by calciothermic reduction of neodymium oxide mixed with iron and iron-boron. The reduction process essentially involves the compaction of the charge mixture with calcium metal and then heating at 900-1200οC in argon atmosphere. The results show that charge blend compaction, temperature and time of reaction are important parameters of the process. It is found that at proper conditions, magnetic phase structure of Neodymium-Iron-Boron alloy can be prepared satisfactory although the alloy produced from the reduction contains higher impurities of oxygen and calcium than the alloy produced from the conventional method using Nd metal

  5. Electron beam and laser surface alloying of Al-Si base alloys

    International Nuclear Information System (INIS)

    Vanhille, P.; Tosto, S.; Pelletier, J.M.; Issa, A.; Vannes, A.B.; Criqui, B.

    1992-01-01

    Surface alloying on aluminium-base alloys is achieved either by using an electron beam or a laser beam, in order to improve the mechanical properties of the near-surface region. A predeposit of nickel is first realized by plasma spraying. Melting of both the coating and part of the substrate produces a surface alloy with a fine, dendritic microstructure with a high hardness. Enhancement of this property requires an increase in the nickel content. Various problems occur during the formation of nickel-rich surface layers: incomplete homogenization owing to a progressive increase of the liquidus temperature, cracks owing to the brittleness of this hard suface alloy, formation of a plasma when experiments are carried out in a gaseous environment (laser surface alloying). Nevertheless, various kinds of surface layers may be achieved; for example very hard surface alloys (HV 0.2 =900), with a thickness of about 500-600 μm, or very thick surface alloys (e>2 mm), with a fairly good hardness (greater than 350 HV 0.2 ). Thus, it is possible to obtain a large variety of new materials by using high energy beams on aluminium substrates. (orig.)

  6. Environmental transformations and ecological effects of iron-based nanoparticles.

    Science.gov (United States)

    Lei, Cheng; Sun, Yuqing; Tsang, Daniel C W; Lin, Daohui

    2018-01-01

    The increasing application of iron-based nanoparticles (NPs), especially high concentrations of zero-valent iron nanoparticles (nZVI), has raised concerns regarding their environmental behavior and potential ecological effects. In the environment, iron-based NPs undergo physical, chemical, and/or biological transformations as influenced by environmental factors such as pH, ions, dissolved oxygen, natural organic matter (NOM), and biotas. This review presents recent research advances on environmental transformations of iron-based NPs, and articulates their relationships with the observed toxicities. The type and extent of physical, chemical, and biological transformations, including aggregation, oxidation, and bio-reduction, depend on the properties of NPs and the receiving environment. Toxicities of iron-based NPs to bacteria, algae, fish, and plants are increasingly observed, which are evaluated with a particular focus on the underlying mechanisms. The toxicity of iron-based NPs is a function of their properties, tolerance of test organisms, and environmental conditions. Oxidative stress induced by reactive oxygen species is considered as the primary toxic mechanism of iron-based NPs. Factors influencing the toxicity of iron-based NPs are addressed and environmental transformations play a significant role, for example, surface oxidation or coating by NOM generally lowers the toxicity of nZVI. Research gaps and future directions are suggested with an aim to boost concerted research efforts on environmental transformations and toxicity of iron-based NPs, e.g., toxicity studies of transformed NPs in field, expansion of toxicity endpoints, and roles of laden contaminants and surface coating. This review will enhance our understanding of potential risks of iron-based NPs and proper uses of environmentally benign NPs. Copyright © 2017 Elsevier Ltd. All rights reserved.

  7. Boron solubility in Fe-Cr-B cast irons

    International Nuclear Information System (INIS)

    Guo Changqing; Kelly, P.M.

    2003-01-01

    Boron solubility in the as-cast and solution treated martensite of Fe-Cr-B cast irons, containing approximately 1.35 wt.% of boron, 12 wt.% of chromium, as well as other alloying elements, has been investigated using conventional microanalysis. The significant microstructural variations after tempering at 750 deg. C for 0.5-4 h, compared with the original as-cast and solution treated microstructures, indicated that the matrix consisted of boron and carbon supersaturated solid solutions. The boron solubility detected by electron microprobe was between 0.185-0.515 wt.% for the as-cast martensite and 0.015-0.0589 wt.% for the solution treated martensite, much higher than the accepted value of 0.005 wt.% in pure iron. These remarkable increases are thought to be associated with some metallic alloying element addition, such as chromium, vanadium and molybdenum, which have atomic diameters larger than iron, and expand the iron lattice to sufficiently allow boron atoms to occupy the interstitial sites in iron lattice

  8. Control of chilling tendency in grey cast iron reuse

    Directory of Open Access Journals (Sweden)

    Saliu Ojo Seidu

    2013-02-01

    Full Text Available In grey cast iron remelt and recycling, white iron can result in the cast product if careful control of the chilling tendency is not ensured. Many jobbing foundries are constrained in furnace types and available foundry additives that the operation always results in white irons. This study is towards ensuring grey iron is reproduced from cast iron scrap auto engine blocks, when using a diesel fired rotary furnace and a FeSi alloy for structural modification (inoculation. With varying addition rate of the FeSi alloy to the tapped molten metal, chill wedge tests were performed on two different wedge samples of type W (according to ASTM A367- wedge test with cooling modulus of 0.45 cm (W3½ and 0.54 cm (W4. The carbon equivalents for the test casts were within hypoeutectic range (3.85 wt. (% to 4.11 wt. (%. In the W4 wedge sample, at 2.0 wt. (% addition rate of the FeSi alloy, the relative clear chill was totally reduced to zero from 19.76%, while the relative mottled chill was brought down to 9.59% from 33.71%. The microstructure from the cast at this level of addition was free of carbidic phases; it shows randomly oriented graphite flakes evenly distributed in the iron matrix. Hardness assessment shows that increasing rate of FeSi addition results in decreasing hardness, with maximum effect at 2.0 wt. (% addition. With equivalent aspect ratio (cooling modulus in a target cast product, this addition rate for this FeSi alloy under this furnace condition will attain graphitized microstructure in the cast product.

  9. Control of chilling tendency in grey cast iron reuse

    Directory of Open Access Journals (Sweden)

    Saliu Ojo Seidu

    2012-01-01

    Full Text Available In grey cast iron remelt and recycling, white iron can result in the cast product if careful control of the chilling tendency is not ensured. Many jobbing foundries are constrained in furnace types and available foundry additives that the operation always results in white irons. This study is towards ensuring grey iron is reproduced from cast iron scrap auto engine blocks, when using a diesel fired rotary furnace and a FeSi alloy for structural modification (inoculation. With varying addition rate of the FeSi alloy to the tapped molten metal, chill wedge tests were performed on two different wedge samples of type W (according to ASTM A367- wedge test with cooling modulus of 0.45 cm (W3½ and 0.54 cm (W4. The carbon equivalents for the test casts were within hypoeutectic range (3.85 wt. (% to 4.11 wt. (%. In the W4 wedge sample, at 2.0 wt. (% addition rate of the FeSi alloy, the relative clear chill was totally reduced to zero from 19.76%, while the relative mottled chill was brought down to 9.59% from 33.71%. The microstructure from the cast at this level of addition was free of carbidic phases; it shows randomly oriented graphite flakes evenly distributed in the iron matrix. Hardness assessment shows that increasing rate of FeSi addition results in decreasing hardness, with maximum effect at 2.0 wt. (% addition. With equivalent aspect ratio (cooling modulus in a target cast product, this addition rate for this FeSi alloy under this furnace condition will attain graphitized microstructure in the cast product.

  10. Compression of Fe-Si-H alloys

    Science.gov (United States)

    Tagawa, S.; Ohta, K.; Hirose, K.

    2014-12-01

    The light elements in the Earth's core have not been fully identified yet, but hydrogen is now collecting more attention in part because recent planet formation theory suggests that large amount of water should have been brought to the Earth during its formation (giant-impact stage). Nevertheless, the effect of hydrogen on the property of iron alloys is little known so far. The earlier experimental study by Hirao et al. [2004 GRL] examined the compression behavior of dhcp FeHx (x ≈ 1) and found that it becomes much stiffer than pure iron above 50 GPa, where magnetization disappears. Here we examined the solubility of hydrogen into iron-rich Fe-Si alloys and the compression behavior of dhcp Fe-Si-H alloy at room temperature. Fe+6.5wt.%Si or Fe+9wt.%Si foil was loaded into a diamond-anvil cell (DAC), and then liquid hydrogen was introduced at temperatures below 20 K. X-ray diffraction measurements at SPring-8 revealed the formation of a dhcp phase with or without thermal annealing by laser above 8.4 GPa. The concentration of hydrogen in such dhcp lattice was calculated following the formula reported by Fukai [1992]; y = 0.5 and 0.2 for Fe-6.5wt.%Si-H or Fe-9wt.%Si-H alloys, respectively when y is defined as Fe(1-x)SixHy. Unlike Fe-H alloy, hydrogen didn't fully occupy the octahedral sites even under hydrogen-saturated conditions in the case of Fe-Si-H system. Anomaly was observed in obtained pressure-volume curve around 44 Å3 of unit-cell volume for both Fe-6.5wt.%Si-H and Fe-9wt.%Si-H alloys, which may be related to the spin transition in the dhcp phase. They became slightly stiffer at higher pressures, but their compressibility was still similar to that of pure iron.

  11. High-strength shape memory steels alloyed with nitrogen

    International Nuclear Information System (INIS)

    Ullakko, K.; Jakovenko, P.T.; Gavriljuk, V.G.

    1996-01-01

    Since shape memory effect in Fe-Mn-Si systems was observed, increasing attention has been paid to iron based shape memory alloys due to their great technological potential. Properties of Fe-Mn-Si shape memory alloys have been improved by alloying with Cr, Ni, Co and C. A significant improvement on shape memory, mechanical and corrosion properties is attained by introducing nitrogen in Fe-Mn-Si based systems. By increasing the nitrogen content, strength of the matrix increases and the stacking fault energy decreases, which promote the formation of stress induced martensite and decrease permanent slip. The present authors have shown that nitrogen alloyed shape memory steels exhibit recoverable strains of 2.5--4.2% and recovery stresses of 330 MPa. In some cases, stresses over 700 MPa were attained at room temperature after cooling a constrained sample. Yield strengths of these steels can be as high as 1,100 MPa and tensile strengths over 1,500 MPa with elongations of 30%. In the present study, effect of nitrogen alloying on shape memory and mechanical properties of Fe-Mn-Si, Fe-Mn-Si-Cr-Ni and Fe-Mn-Cr-Ni-V alloys is studied. Nitrogen alloying is shown to exhibit a beneficial effect on shape memory properties and strength of these steels

  12. Low alloy steel versus ADI – differences and similarities

    Directory of Open Access Journals (Sweden)

    A. Krzyńska

    2009-01-01

    Full Text Available The results of comparison between the microstructure of selected bainitic low alloy steel and austempered ductile iron ADI are presented. The aim of the comparison was to find out differences and similarities existing in these iron carbon commercial alloys. In this paper our own results on ADI structure and literature data were used. It follows from discussion presented here that both microstructure and properties of ADI are very close that which are observed in low alloy carbon steel. Moreover, we suggest that there is no so doubt to treat ADI mechanical properties as steel containing nodular inclusions of graphite.

  13. Generalized corrosion of nickel base alloys in high temperature aqueous media: a contribution to the comprehension of the mechanisms

    International Nuclear Information System (INIS)

    Marchetti-Sillans, L.

    2007-11-01

    In France, nickel base alloys, such as alloy 600 and alloy 690, are the materials constituting steam generators (SG) tubes of pressurized water reactors (PWR). The generalized corrosion resulting from the interaction between these alloys and the PWR primary media leads, on the one hand, to the formation of a thin protective oxide scale (∼ 10 nm), and on the other hand, to the release of cations in the primary circuit, which entails an increase of the global radioactivity of this circuit. The goal of this work is to supply some new comprehension elements about nickel base alloys corrosion phenomena in PWR primary media, taking up with underlining the effects of metallurgical and physico-chemical parameters on the nature and the growth mechanisms of the protective oxide scale. In this context, the passive film formed during the exposition of alloys 600, 690 and Ni-30Cr, in conditions simulating the PWR primary media, has been analyzed by a set of characterization techniques (SEM, TEM, PEC and MPEC, XPS). The coupling of these methods leads to a fine description, in terms of nature and structure, of the multilayered oxide forming during the exposition of nickel base alloys in primary media. Thus, the protective part of the oxide scale is composed of a continuous layer of iron and nickel mixed chromite, and Cr 2 O 3 nodules dispersed at the alloy / mixed chromite interface. The study of protective scale growth mechanisms by tracers and markers experiments reveals that the formation of the mixed chromite is the consequence of an anionic mechanism, resulting from short circuits like grain boundaries diffusion. Besides, the impact of alloy surface defects has also been studied, underlining a double effect of this parameter, which influences the short circuits diffusion density in oxide and the formation rate of Cr 2 O 3 nodules. The sum of these results leads to suggest a description of the nickel base alloys corrosion mechanisms in PWR primary media and to tackle some

  14. Stress corrosion crack tip microstructure in nickel-based alloys

    International Nuclear Information System (INIS)

    Shei, S.A.; Yang, W.J.

    1994-04-01

    Stress corrosion cracking behavior of several nickel-base alloys in high temperature caustic environments has been evaluated. The crack tip and fracture surfaces were examined using Auger/ESCA and Analytical Electron Microscopy (AEM) to determine the near crack tip microstructure and microchemistry. Results showed formation of chromium-rich oxides at or near the crack tip and nickel-rich de-alloying layers away from the crack tip. The stress corrosion resistance of different nickel-base alloys in caustic may be explained by the preferential oxidation and dissolution of different alloying elements at the crack tip. Alloy 600 (UNS N06600) shows good general corrosion and intergranular attack resistance in caustic because of its high nickel content. Thermally treated Alloy 690 (UNS N06690) and Alloy 600 provide good stress corrosion cracking resistance because of high chromium contents along grain boundaries. Alloy 625 (UNS N06625) does not show as good stress corrosion cracking resistance as Alloy 690 or Alloy 600 because of its high molybdenum content

  15. High temperature mechanical properties of iron aluminides

    International Nuclear Information System (INIS)

    Morris, D. G.; Munoz-Morris, M. A.

    2001-01-01

    Considerable attention has been given to the iron aluminide family of intermetallics over the past years since they offer considerable potential as engineering materials for intermediate to high temperature applications, particularly in cases where extreme oxidation or corrosion resistance is required. Despite efforts at alloy development, however, high temperature strength remains low and creep resistance poor. Reasons for the poor high-temperature strength of iron aluminides will be discussed, based on the ordered crystal structure, the dislocation structure found in the materials, and the mechanisms of dislocation pinning operating. Alternative ways of improving high temperature strength by microstructural modification and the inclusion of second phase particles will also be considered. (Author)

  16. Technical assessment of vanadium-base alloys for fusion reactor applications

    International Nuclear Information System (INIS)

    Gold, R.E.; Harrod, D.L.; Ammon, R.L.; Buckman, R.W. Jr.; Svedberg, R.C.

    1978-01-01

    A large data base has been compiled on vanadium-base alloys but the data base on any one alloy is quite limited. Great flexibility exists in the composition-microstructure-property relationship and this facilitates alloy optimization to meet diverse property requirements. Tensile properties and creep properties of existing alloys exceed likely requirements. Fatigue strength, including crack growth rate, is probably the most critical material property but no data exists for vanadium alloys. Swelling and irradiated ductility behavior look promising but require further evaluation. Vanadium alloy-liquid metal compatibility, particularly interstitial mass transfer, may be equally as critical as fatigue behavior; viability cannot be established with the existing data base. Fabricability must be given early consideration in alloys selection to guard against potentially serious problems in subsequent scale-up and production

  17. Corrosion and oxidation of vanadium-base alloys

    International Nuclear Information System (INIS)

    Loomis, B.A.; Wiggins, G.

    1983-10-01

    The corrosion of several V-base alloys on exposure at elevated temperatures to helium environments containing hydrogen and/or water vapor are presented. These results are utilized to discuss the consequences of the selection of certain radiation-damage resistant, V-base alloys for structural materials applications in a fusion reactor

  18. Thermal distortion of disc-shaped ductile iron castings in vertically parted moulds

    DEFF Research Database (Denmark)

    Vedel-Smith, Nikolaj Kjelgaard; Rasmussen, Jakob; Tiedje, Niels Skat

    2015-01-01

    A disc-shaped casting with an inner boss and an outer rim, separated by a thin walled section, was examined. This measurable deformation varied with the feeding modulus. The influence of alloy composition, particularly Si content, was examined with a pearlitic ductile iron (EN-GJS-500-7) and a fu......A disc-shaped casting with an inner boss and an outer rim, separated by a thin walled section, was examined. This measurable deformation varied with the feeding modulus. The influence of alloy composition, particularly Si content, was examined with a pearlitic ductile iron (EN-GJS-500......-7) and a fully ferritic ductile iron (EN-GJS-450-10). The experiment showed that both the alloy composition and choice of feeder influenced the degreeof deformation measured in the finished casting. It was found that the deformation of the pearlitic alloy was influenced controllably by changing the feeder...

  19. Glow discharge mass spectrometric analysis of nickel-based heat-resisting alloys

    International Nuclear Information System (INIS)

    Itoh, Shinji; Yamaguchi, Hitoshi; Kobayashi, Takeshi; Hasegawa, Ryosuke

    1996-01-01

    GD-MS analysis of nickel-based heat-resisting alloys has been performed using a VG 9000 glow discharge (GD) mass spectrometer. Concentrations of not only alloying elements (Al, Si, Ti, V, Cr, Mn, Fe, Co, Cu, Y, Nb, Mo and W) but also trace elements (B, C, Mg, P, S, Zn, Ga, As, Zr, Cd, Sn, Sb, Te, Pb and Bi) were successfully determined in disk shaped samples. The examination of spectral interference confirmed the following. The influence of manganese argide ( 55 Mn 40 Ar + ) on the ion beam intensity of 95 Mo + was negligible because manganese content of the alloys is usually less than 1 mass%. Mass spectra of 31 P + and 32 S + may be affected by the spectral interference of 62 Ni 2+ and 64 Ni 2+ , respectively, due to the matrix element. However, these ion species were sufficiently separated at the mass resolution 5000 (m/Δm, at 5% peak height) used in this study. Relative sensitivity factors (RSFs) were determined by analyzing standard reference materials: JAERI CRMs, a NIST SRM, a BS CRM, BCS CRMs and the alloys prepared in our Institute. The average RSF-values obtained for Ni=1 were 0.436 for Al, 0.826 for Si, 0.281 for Ti, 0.375 for V, 1.480 for Cr, 1.122 for Mn, 0.754 for Fe, 0.653 for Co, 3.321 for Cu, 0.303 for Y, 0.436 for Nb, 0.862 for Mo, 0.935 for Ta and 1.052 for W. The analytical accuracy (σ d ) obtained was comparable to that of FP-XRF analysis, except for chromium and iron determinations. Relative standard deviations (RSDs) of five replicate measurements were within about 2.5%, except for phosphorus (P; 0.003 mass%, RSD; 3.31%) and sulfur (S; 0.005 mass%, RSD; 3.08%). GD-MS analytical values for ODS MA6000 alloy were obtained using a RSF correction program, and the values were in good agreement with those obtained by FP-XRF and by chemical analysis (author)

  20. Study of phase transformations in Fe-Mn-Cr Alloys

    International Nuclear Information System (INIS)

    Schule, W.; Panzarasa, A.; Lang, E.

    1988-01-01

    Nickel free alloys for fusion reactor applications are examined. Phase changes in fifteen, mainly austenitic iron-manganese-chromium-alloys of different compositions were investigated in the temperature range between -196 0 C and 1000 0 C after different thermo-mechanical treatments. A range of different physical measuring techniques was employed to investigate the structural changes occurring during heating and cooling and after cold-work: electrical resistivity techniques, differential thermal analysis, magnetic response, Vickers hardness and XRD measurement. The phase boundary between the α Fe-phase and the γ-phase of the iron manganese alloy is approximately maintained if chromium is added to the two component materials. Consequently all the alloy materials for contents of manganese smaller than about 30% Mn are not stable below 500 0 C. This concerns also the AMCR alloys. However the α Fe-phase is not formed during slow cooling from 1000 0 C to ambient temperature and is only obtained if nucleation sites are provided and after very long anneals. A cubic α Mn-type-phase is found for alloys with 18% Cr and 15% Mn, with 13% Cr and 25% Mn, with 10% Cr and 30% Mn, and with 10% Cr and 40% Mn. For these reasons the γ-phase field of the iron-chromium-manganese alloys is very small below 600 0 C and much narrower than reported in the literature. 95 figs. 22 refs

  1. Fundiciones aleadas para piezas de repuesto. // Alloy foundries for spare parts.

    Directory of Open Access Journals (Sweden)

    J. Hernández de la Torre

    2003-09-01

    Full Text Available En el presente trabajo se aborda la concepción de mejorar las piezas mediante el análisis cuidadoso de las propiedades quelas mismas deben poseer, para responder a las severas exigencias del trabajo y en base a ello seleccionar la aleación y lasvías para mejorar sus cualidades y por ende su durabilidad. Como vías, en el caso de las fundiciones, se seleccionan laaleación en la carga y la modificación en la cazuela; en ambos casos con elementos aleantes que influyen sobre la matrizmetálica y la forma, tamaño y distribución del grafito. Se ejemplifica en base a piezas, como cuchillas centrales paramolinos azucareros.Palabras claves: fundición gris aleada, matriz metálica, grafito, cuchillas centrales._________________________________________________________________________________Abstract:This paper deals with the improvement of spare parts by means of a careful analysis of their properties, to face the hardexploitation conditions. Based on this analysis, the type of alloy and the ways to improve its properties and durability arefound. Two ways were applied for cast iron; the addition of alloy elements in the charge and the modification of moltenmetal in the ladle. In both cases, alloy elements are used to influence on the metallic matrix and the graphite distribution,size and form. The research is applied in spare parts such as central knives for sugar mills.Key words: alloy gray cast iron, metallic matrix, graphite, central knifes.

  2. On the rolling of hard-to-work iron-cobalt alloys with application of electric current of high density

    International Nuclear Information System (INIS)

    Klimov, K.M.; Mordukhovich, A.M.; Glezer, A.M.; Molotilov, B.V.

    1981-01-01

    Results on experimental fabrication of thin sheets of commercial iron-cobalt 49KF alloy (Se-Co-2%V) without preliminary quenching and intermediate annealings by rolling with application of high-density electric current are considered. It is shown that rolling with application of high-density electric current in the deformation zone permits to obtain thin sheets of difficult-to-form magnetically soft materials without preliminary thermal treatments. Electric current effect on metal in the deformation zone results in the increase of dislocation mobility and facilitates the cross glide [ru

  3. My Experience with Ti-Ni-Based and Ti-Based Shape Memory Alloys

    Science.gov (United States)

    Miyazaki, Shuichi

    2017-12-01

    The present author has been studying shape memory alloys including Cu-Al-Ni, Ti-Ni-based, and Ni-free Ti-based alloys since 1979. This paper reviews the present author's research results for the latter two materials since 1981. The topics on the Ti-Ni-based alloys include the achievement of superelasticity in Ti-Ni alloys through understanding of the role of microstructures consisting of dislocations and precipitates, followed by the contribution to the development of application market of shape memory effect and superelasticity, characterization of the R-phase and monoclinic martensitic transformations, clarification of the basic characteristics of fatigue properties, development of sputter-deposited shape memory thin films and fabrication of prototypes of microactuators utilizing thin films, development of high temperature shape memory alloys, and so on. The topics of Ni-free Ti-based shape memory alloys include the characterization of the orthorhombic phase martensitic transformation and related shape memory effect and superelasticity, the effects of texture, omega phase and adding elements on the martensitic transformation and shape memory properties, clarification of the unique effects of oxygen addition to induce non-linear large elasticity, Invar effect and heating-induced martensitic transformation, and so on.

  4. Self-positioned thin Pb-alloy base electrode Josephson junction

    International Nuclear Information System (INIS)

    Kuroda, K.; Sato, K.

    1986-01-01

    A self-positioned thin (SPOT) Pb-alloy base electrode Josephson junction is developed. In this junction, a 50-nm thick Pb-alloy base electrode is restricted within the junction region on an Nb underlayer using a self-alignment technique. The grain size reduction and the base electrode area restriction greatly improve thermal cycling stability, where the thermal cycling tests of 4000 proposed junctions (5 x 5 μm 2 ) showed no failures after 4000 cycles. In addition, the elimination of insulator layer stress on the Pb-alloy base electrode rectifies the problem of size effect on current density. The Nb underlayers also serve to isolate the Pb-alloy base electrodes from the resistors

  5. Nano-structureal and nano-chemical analysis of Ni-based alloy/low alloy steel dissimilar metal weld interfaces

    International Nuclear Information System (INIS)

    Choi, Kyoung Joon; Shin, Sang Hun; Kim, Jong Jin; Jung, Ju Ang; Kim, Ji Hyun

    2012-01-01

    The dissimilar metal joints welded between Ni-based alloy, Alloy 690 and low alloy steel, A533 Gr. B with Alloy 152 filler metal were characterized by using optical microscope, scanning electron microscope, transmission electron microscope, secondary ion mass spectrometry and 3-dimensional atom probe tomography. It was found that in the weld root region, the weld was divided into several regions including unmixed zone in Ni-base alloy, fusion boundary, and heat-affected zone in the low alloy steel. The result of nanostructural and nanochemical analyses in this study showed the non-homogeneous distribution of elements with higher Fe but lower Mn, Ni and Cr in A533 Gr. B compared with Alloy 152, and the precipitation of carbides near the fusion boundary.

  6. Nano-structureal and nano-chemical analysis of Ni-based alloy/low alloy steel dissimilar metal weld interfaces

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Kyoung Joon; Shin, Sang Hun; Kim, Jong Jin; Jung, Ju Ang; Kim, Ji Hyun [Interdisciplinary School of Green Energy, Ulsan National Institute of Science and Technology (UNIST), Ulsan (Korea, Republic of)

    2012-06-15

    The dissimilar metal joints welded between Ni-based alloy, Alloy 690 and low alloy steel, A533 Gr. B with Alloy 152 filler metal were characterized by using optical microscope, scanning electron microscope, transmission electron microscope, secondary ion mass spectrometry and 3-dimensional atom probe tomography. It was found that in the weld root region, the weld was divided into several regions including unmixed zone in Ni-base alloy, fusion boundary, and heat-affected zone in the low alloy steel. The result of nanostructural and nanochemical analyses in this study showed the non-homogeneous distribution of elements with higher Fe but lower Mn, Ni and Cr in A533 Gr. B compared with Alloy 152, and the precipitation of carbides near the fusion boundary.

  7. Biocorrosion properties and blood and cell compatibility of pure iron as a biodegradable biomaterial.

    Science.gov (United States)

    Zhang, Erlin; Chen, Haiyan; Shen, Feng

    2010-07-01

    Biocorrosion properties and blood- and cell compatibility of pure iron were studied in comparison with 316L stainless steel and Mg-Mn-Zn magnesium alloy to reveal the possibility of pure iron as a biodegradable biomaterial. Both electrochemical and weight loss tests showed that pure iron showed a relatively high corrosion rate at the first several days and then decreased to a low level during the following immersion due to the formation of phosphates on the surface. However, the corrosion of pure iron did not cause significant increase in pH value to the solution. In comparison with 316L and Mg-Mn-Zn alloy, the pure iron exhibited biodegradable property in a moderate corrosion rate. Pure iron possessed similar dynamic blood clotting time, prothrombin time and plasma recalcification time to 316L and Mg-Mn-Zn alloy, but a lower hemolysis ratio and a significant lower number density of adhered platelets. MTT results revealed that the extract except the one with 25% 24 h extract actually displayed toxicity to cells and the toxicity increased with the increasing of the iron ion concentration and the incubation time. It was thought there should be an iron ion concentration threshold in the effect of iron ion on the cell toxicity.

  8. Matrix composition effects on the tensile properties of tungsten-molybdenum heavy alloys

    International Nuclear Information System (INIS)

    Bose, A.; German, R.N.

    1990-01-01

    Tungsten-base heavy alloys are liquid-phase sintered from mixed tungsten, nickel, and iron powders. The sintered product is a composite consisting of interlaced tungsten and solidified matrix (W-Ni-Fe) phases. These alloys are most useful in applications requiring high density, strength, and toughness. The design of improved tungsten heavy alloys has been the subject of several research investigations. Much success has taken place through improved processing, but parallel compositional studies have resulted in new microstructure-property combinations. As part of these investigations, the Ni/Fe ratio has been varied, with the general conclusion that optimal strength and ductility occur with a ratio between 2 and 4. Brittle intermetallic phases can form outside of this composition range. Historically, a 7/3 Ni/Fe ratio has been selected for processing studies. Recently, others reported higher ductilities and impact energies for 90 and 93 pct W heavy alloys with the 8/2 Ni/Fe ratio. Alternatively, these alloys can be strengthened by both solid solution and grain size refinement through incorporation of molybdenum, tantalum, or rhenium. These additions are soluble in both the tungsten and matrix phases and retard solution-reprecipitation during liquid phase sintering. In this study, the alloy composition was varied in the nickel/iron ratio and molybdenum was partially substituted for tungsten. The sintered tensile properties are assessed vs these compositional variations

  9. On aging of iron-nickel-titanium alloys

    International Nuclear Information System (INIS)

    Vintajkin, E.Z.; Dmitriev, V.B.; Udovenko, V.A.

    1978-01-01

    The mechanism of structural transformations on the initial stages of aging of Fe-(26-29) at. % Ni-(2.5-5.75) at. % Ti alloys was studied by neutron radiography. It was shown that at the earliest aging stages at 550 deg C there appear ordered areas which are FCC nuclei of the Ni 3 Ti phase. The rate of nucleation depends on the content of titanium in the all. In alloys with more than 3% Ti, nuclei appear even at the hardening stage. During the subsequent aging, the nuclei are enriched with nickel and titanium

  10. Structure and growth of oxide on iron-chromium alloys

    International Nuclear Information System (INIS)

    Cox, M.G.C.; McEnaney, B.; Scott, V.D.

    1974-01-01

    Several oxides form during the initial stages of oxidation of iron-chromium alloys at 400 to 600 0 C in CO 2 -1%CO gas. The nature of the oxidation product depends upon crystallographic orientation and composition of the substrate, and can be explained by considering the maximum solubility of chromium in different oxide phases together with interfacial and strain energy factors. Kinetics of oxidation together with micrographic observations indicate that, as oxidation proceeds spinel oxide M 3 O 4 nucleates at sites on the substrate surface associated with asperities. The spinel nuclei grow laterally and vertically until they coalesce and the scale subsequently thickens according to a parabolic rate law. The duplex structure of scales is interpreted in terms of an outward diffusion of cations together with simultaneous growth of an inner layer in the space created by this outward movement. Scale porosity provides a route for gas-phase transport of oxidant to support the growth of the inner layer. Regularly spaced lamellar voids which may form in the inner layer are believed to be associated with a cyclic vacancy condensation process. Enrichment of the inner layer in chromium is explained by analysis of the possible diffusion path networks in close-packed oxides. Some comments are made concerning possible practical applications of these data. (author)

  11. Cast-in hardfacing composite

    International Nuclear Information System (INIS)

    Ji, Jia-Lin; Wang, Hua-Ming.

    1991-01-01

    Tungsten carbide and chromium ferroalloy particles in binderless state were placed on a vacuum sealed mold surface, and a wear resistant surface was formed by pouring high temperature liquid steel into the mold cavity. Higher surface hardness HRC 65-69 and increased toughness were obtained by this composite material. It is shown that a strengthened martensitic matrix alloyed by tungsten and chromium supports tungsten carbide particles as well as reformed carbides (M6C, M7C3). 3 refs

  12. HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

    Science.gov (United States)

    Cost, R.C.

    1958-07-15

    A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

  13. Tube in zirconium base alloy for nuclear fuel assembly and manufacturing process of such a tube

    International Nuclear Information System (INIS)

    Mardon, J.P.; Senevat, J.; Charquet, D.

    1996-01-01

    This patent concerns the description and manufacturing guidelines of a zirconium alloy tube for fuel cladding or fuel assembly guiding. The alloy contains (in weight) 0.4 to 0.6% of tin, 0.5 to 0.8% of iron, 0.35 to 0.50% of vanadium and 0.1 to 0.18% of oxygen. The carbon and silicon tenors range from 100 to 180 ppm and from 80 to 120 ppm, respectively. The alloy contains only zirconium, plus inevitable impurities, and is completely recrystallized. Corrosion resistance tests were performed on tubes made of this alloy and compared to corrosion tests performed on zircaloy 4 tubes. These tests show a better corrosion resistance and a lower corrosion kinetics for the new alloy, even in presence of lithium and iodine, and a lower hydridation rate. The mechanical resistance of this alloy is slightly lower than the one of zircaloy 4 but becomes equivalent or slightly better after two irradiation cycles. The ductility remains always equal or better than for zircaloy 4. (J.S.)

  14. Electroless synthesis of 3 nm wide alloy nanowires inside Tobacco mosaic virus

    International Nuclear Information System (INIS)

    Balci, Sinan; Kern, Klaus; Bittner, Alexander M; Hahn, Kersten; Kopold, Peter; Kadri, Anan; Wege, Christina

    2012-01-01

    We show that 3 nm wide cobalt–iron alloy nanowires can be synthesized by simple wet chemical electroless deposition inside tubular Tobacco mosaic virus particles. The method is based on adsorption of Pd(II) ions, formation of a Pd catalyst, and autocatalytic deposition of the alloy from dissolved metal salts, reduced by a borane compound. Extensive energy-filtering TEM investigations at the nanoscale revealed that the synthesized wires are alloys of Co, Fe, and Ni. We confirmed by high-resolution TEM that our alloy nanowires are at least partially crystalline, which is compatible with typical Co-rich alloys. Ni traces bestow higher stability, presumably against corrosion, as also known from bulk CoFe. Alloy nanowires, as small as the ones presented here, might be used for a variety of applications including high density data storage, imaging, sensing, and even drug delivery. (paper)

  15. Lead and lead-based alloys as waste matrix materials

    International Nuclear Information System (INIS)

    Arustamov, A.E.; Ojovan, M.I.; Kachalov, M.B.

    1999-01-01

    Metals and alloys with relatively low melting temperatures such as lead and lead-based alloys are considered in Russia as prospective matrices for encapsulation of spent nuclear fuel in containers in preparation for final disposal in underground repositories. Now lead and lead-based alloys are being used for conditioning spent sealed radioactive sources at radioactive waste disposal facilities

  16. Relation between feeding mechanisms and solidification mode in 380 aluminium alloy with different iron contents; Relacion entre los mecanismos de alimentacion y el modo de solidificacion en una aleacion de aluminio 380 con distintos contenidos de hierro

    Energy Technology Data Exchange (ETDEWEB)

    Tovio, D. O.; Gonzalez, A.C.; Mugica, G. W.; Cuyas, J. C.

    2003-07-01

    In the present work the effect of iron (0.15, 0.42 and 0.86%) content in feeding mechanisms for 380 aluminium alloy has been studied. The feeding capacity has been evaluated by a device that produces a barrier removable to allowing the movement of the inter dendritic liquid. The results show the flow of different quantity of liquid, it depends of the temperature of operating the device and of the iron content. For minimum and maximum iron content, the inter dendritic and bursts feeding mechanisms are fundamentally involved, for 0.42% of iron the feeding mechanisms was the inter dendritic. The authors establish this behavior by the solidification mode of alloy, which promotes the presence of particles of Si or plates of b-Al{sub 3}FeDi phase, in the inter dendritic channels and produce the different feeding mechanisms. (Author) 15 refs.

  17. Influence of S. mutans on base-metal dental casting alloy toxicity.

    Science.gov (United States)

    McGinley, E L; Dowling, A H; Moran, G P; Fleming, G J P

    2013-01-01

    We have highlighted that exposure of base-metal dental casting alloys to the acidogenic bacterium Streptococcus mutans significantly increases cellular toxicity following exposure to immortalized human TR146 oral keratinocytes. With Inductively Coupled Plasma-Mass Spectrometry (ICP-MS), S. mutans-treated nickel-based (Ni-based) and cobalt-chromium-based (Co-Cr-based) dental casting alloys were shown to leach elevated levels of metal ions compared with untreated dental casting alloys. We targeted several biological parameters: cell morphology, viable cell counts, cell metabolic activity, cell toxicity, and inflammatory cytokine expression. S. mutans-treated dental casting alloys disrupted cell morphology, elicited significantly decreased viable cell counts (p casting alloys induced elevated levels of cellular toxicity compared with S. mutans-treated Co-Cr-based dental casting alloys. While our findings indicated that the exacerbated release of metal ions from S. mutans-treated base-metal dental casting alloys was the likely result of the pH reduction during S. mutans growth, the exact nature of mechanisms leading to accelerated dissolution of alloy-discs is not yet fully understood. Given the predominance of S. mutans oral carriage and the exacerbated cytotoxicity observed in TR146 cells following exposure to S. mutans-treated base-metal dental casting alloys, the implications for the long-term stability of base-metal dental restorations in the oral cavity are a cause for concern.

  18. Production and properties of light-metal base amorphous alloys

    International Nuclear Information System (INIS)

    Inoue, Akihisa; Masumoto, Tsuyoshi

    1993-01-01

    Light-metal base alloys with high specific strength and good corrosion resistance were produced through amorphization of Al and Mg-based alloys. The amorphous phase is formed in rapidly solidified Al-TM-Ln and Mg-TM-Ln (TM=transition metal, Ln=lanthanide metal) alloys. The highest tensile strength (σ f ) reaches 1,330 MPa for the Al base and 830 MPa for the Mg base. Furthermore, the Mg-based alloys have a large glass-forming capacity which enables to produce an amorphous phase by a metallic mold casting method. The extrusion of the Al-based amorphous powders at temperatures above crystallization temperature caused the formation of high strength materials with finely mixed structure consisting of dispersed intermetallic compounds in an Al matrix. The highest values of σ f and fatigue limit are as high as 940 and 313 MPa, respectively, at room temperature and 520 and 165 MPa at 473 K. The extruded Al-Ni-Mm alloy has already been used as machine parts and subsequent further development as practical materials is expected by taking these advantages

  19. The development of platinum-based alloys and their thermodynamic database

    Directory of Open Access Journals (Sweden)

    Cornish L.A.

    2002-01-01

    Full Text Available A series of quaternary platinum-based alloys have been demonstrated to exhibit the same two-phase structure as Ni-based superalloys and showed good mechanical properties. The properties of ternary alloys were a good indication that the quaternary alloys, with their better microstructure, will be even better. The quaternary alloy composition has been optimised at Pt84:Al11:Ru2:Cr3 for the best microstructure and hardness. Work has begun on establishing a thermodynamic database for Pt-Al-Ru-Cr alloys, and further work will be done to enhance the mechanical and oxidation properties of the alloys by adding small amounts of other elements to the base composition of Pt84:Al11:Ru2:Cr3.

  20. Lithium-aluminum-iron electrode composition

    Science.gov (United States)

    Kaun, Thomas D.

    1979-01-01

    A negative electrode composition is presented for use in a secondary electrochemical cell. The cell also includes an electrolyte with lithium ions such as a molten salt of alkali metal halides or alkaline earth metal halides that can be used in high-temperature cells. The cell's positive electrode contains a a chalcogen or a metal chalcogenide as the active electrode material. The negative electrode composition includes up to 50 atom percent lithium as the active electrode constituent in an alloy of aluminum-iron. Various binary and ternary intermetallic phases of lithium, aluminum and iron are formed. The lithium within the intermetallic phase of Al.sub.5 Fe.sub.2 exhibits increased activity over that of lithium within a lithium-aluminum alloy to provide an increased cell potential of up to about 0.25 volt.

  1. THE EFFECT OF PREPARATION CONDITIONS OF RAPIDLY SOLIDIFIED IRON BASED GRANULES ON PROPERTIES OF COMPOSITE MATERIAL FORMED BY CASTING TECHNOLOGY

    Directory of Open Access Journals (Sweden)

    A. S. Kalinichenko

    2017-01-01

    Full Text Available The variety of requirements for friction pairs requires the development of different technologies for the production of tribological materials with reference to the operation modes. Composite materials obtained by the casting technology have been successfully applied for the normalization of the thermomechanical state of the steam turbines. These composites consist of the matrix based on copper alloys reinforced with cast iron granules. Because the structure and properties of cast iron are determined by the conditions of their production studies have been conducted on determination of preparation conditions on grain structure and properties of the synthesized composite material. Using an upgraded unit for production of granules technological regimes were determined providing narrow fractional composition. It has been found that granules formed are characterized with typical microstructure of white cast iron containing perlite and ledeburite. Microhardness of pilot cast iron granules is characterized by high values (from 7450 up to 9450 MPa and depends on the size of the fraction. Composite materials obtained using experimental granules had a microhardness of the reinforcing cast iron granules about 3500 MPa, and a bronze matrix – 1220 MPa, which is higher than the hardness of the composite material obtained by using the annealed DCL-1granules (2250 MPa. Metal base of experimental granules in the composite material has the structure of perlitic ductile iron with inclusions of ferrite not exceeding 10–15% and set around a flocculent graphite. As a result, the increase of physical-mechanical properties of finished products made of composite material is observed. 

  2. Influence of alloying elements and density on aqueous corrosion behaviour of some sintered low alloy steels

    International Nuclear Information System (INIS)

    Kandavel, T.K.; Chandramouli, R.; Karthikeyan, P.

    2012-01-01

    Highlights: ► Corrosion of low alloy P/M steels under HCl acid pickling environment has been studied. ► Influence of density, strain and alloying elements on the rate of corrosion of the steels has been investigated. ► Residual porosity has significant effect on acid corrosion. ► Addition of the alloying elements Cu, Mo and Ti reduces the corrosion rate significantly. ► Carbide forming elements Mo and Ti improve further the resistance of the steels to aqueous corrosion. -- Abstract: Low alloy steels produced through powder metallurgy route of sintering followed by forging are promising candidate materials for high strength small components. Porosity in such steels poses a real challenge during acid pickling treatment, which is one of the processing steps during manufacturing. The present research work attempts to investigate the mechanism underlying the acid corrosion behaviour of some sintered low alloy steels under induced acid pickling conditions. Sintered-forged low alloy steel samples containing molybdenum (Mo), copper (Cu) and titanium (Ti) were subjected to aqueous corrosion attack by immersing the samples in 18% HCl (Hydrochloric acid) solution for 25 h. Sample weight loss and Fe (Iron) loss were estimated for the corroded samples. The morphology of the corroded surfaces was studied through metallography and scanning electron microscopy. Higher porosity alloys underwent enhanced corrosion rates. Both corrosion rate and iron loss are found to decrease linearly with reduction in porosity in all cases of the alloys. The alloying elements Mo, Ti and Cu, when added in combination, have played a complementary role in the reduction of corrosion rate by almost one order of magnitude compared to unalloyed steel. Presence of carbides of the carbide forming elements Mo and Ti played a positive role on the corrosion behaviour of the low alloy steels.

  3. Optical conductivity of iron-based superconductors

    International Nuclear Information System (INIS)

    Charnukha, A

    2014-01-01

    The new family of unconventional iron-based superconductors discovered in 2006 immediately relieved their copper-based high-temperature predecessors as the most actively studied superconducting compounds in the world. The experimental and theoretical effort made in order to unravel the mechanism of superconductivity in these materials has been overwhelming. Although our understanding of their microscopic properties has been improving steadily, the pairing mechanism giving rise to superconducting transition temperatures up to 55 K remains elusive. And yet the hope is strong that these materials, which possess a drastically different electronic structure but similarly high transition temperatures compared to the copper-based compounds, will shed essential new light onto the several-decade-old problem of unconventional superconductivity. In this work we review the current understanding of the itinerant-charge-carrier dynamics in the iron-based superconductors and parent compounds largely based on the optical-conductivity data the community has gleaned over the past seven years using such experimental techniques as reflectivity, ellipsometry, and terahertz transmission measurements and analyze the implications of these studies for the microscopic properties of the iron-based materials as well as the mechanism of superconductivity therein. (topical review)

  4. Sulfidation/oxidation resistant alloys

    International Nuclear Information System (INIS)

    Smith, G.D.; Tassen, C.S.

    1989-01-01

    The patent describes a nickel-base, high chromium alloy. It is characterized by excellent resistance to sulfidation and oxidation at elevated temperatures as high as 2000 degrees F. (1093 degrees C.) and higher, a stress-rupture life of about 200 hours or more at a temperature at least as high as 1800 degrees F. (990:0083 degrees C.) and under a stress of 2000 psi, good tensile strength and good ductility both at room and elevated temperature. The alloy consists essentially of about 27 to 35% chromium, about 2.5 to 5% aluminum, about 2.5 to about 6% iron, 0.5 to 2.5% columbium, up to 0.1% carbon, up to 1% each of titanium and zirconium, up to 0.05% cerium, up to 0.05% yttrium, up to 1% silicon, up to 1% manganese, and the balance nickel

  5. Microstructure and Aging of Powder-Metallurgy Al Alloys

    Science.gov (United States)

    Blackburn, L. B.

    1987-01-01

    Report describes experimental study of thermal responses and aging behaviors of three new aluminum alloys. Alloys produced from rapidly solidified powders and contain 3.20 to 5.15 percent copper, 0.24 to 1.73 percent magnesium, 0.08 to 0.92 percent iron, and smaller amounts of manganese, nickel, titanium, silicon, and zinc. Peak hardness achieved at lower aging temperatures than with standard ingot-metallurgy alloys. Alloys of interest for automobile, aircraft, and aerospace applications.

  6. A study on the behavior of boron in iron-base alloys by neutron induced autoradiography

    Energy Technology Data Exchange (ETDEWEB)

    Jang, Jin Sung; Rhee, Chang Kyu; Cho, Hae Dong; Han, Chang Hee; Lee, Chang Hee; Jung, Jung Hwan; Kim, Yi Kyung; Lee, Yong Bok

    2001-02-01

    Boron is widely utilized in steel or alloy making to improve certain properties. However, due to its lightness boron is difficult to detect or characterize its behavior even through TEM/EDS or EELS techniques. Although many companies recognize the beneficial effects of boron, the role or mechanism of the boron is not yet clearly understood. Therefore it is required to develop the autoradiography technique to elucidate the boron behavior in alloys. As the only institute operating research reactor in the country, it would be the responsibility of the institute to develop the technique and provide it to the industries. Quantitative analyses of boron in type 316 L stainless steel by neutron induced autoradiography was attempted in this study. Nine experimental reference alloys with different amount of boron were prepared and reliable chemical composition data were obtained. Autoradiographs of reference materials with three different neutron fluences ( 1.9 10{sup 13}, 1.9 10{sup 14} and 1.9 10{sup 15}/cm{sup 2} ) were obtained and a trial calibration curve of boron content vs. track density was acquired.

  7. Cast iron for reactor technology - special structural and mechanical properties

    International Nuclear Information System (INIS)

    Janakiev, N.

    The graphitic phase, its formation and the effect on the mechanical properties of cast iron used for reactor shielding are described. Tensile strength, bending strength and Brinell hardness were studied. With the specimen wall thickness of 400 mm the average measured tensile strength was 180 N/mm 2 , which satisfies the given requirements as do the values of bending strength and material hardness. As against materials 200 mm in thickness, graphite was found by metallographic tests to be of a significantly coarser structure, which may be explained by slower cooling. Tensile strength was also tested for nodular cast irons and lamellar graphite cast irons. It was shown that compression increased with decreasing specimen diameter at constant pressure, at a constant diameter compression increased nearly in proportion to compressive stress. No significant differences were found if compressive stress was 80% of fracture stress. The modulus of elasticity was found to decrease with increasing graphite content while it was found to increase with fine graphite lamellae at the same carbon concentration. It also decreased with increasing straining. A Mo-alloyed cast iron was found to show slower creep rates at a compressive stress of up to 90 N/mm 2 (calculated to the same initial strengths) than Cu-alloyed cast iron. Upon increasing compressive stress to 140 N/mm 2 and creep time to more than 2000 hours, the creep behaviour of Cu-alloyed cast iron was better. Coarser perlite is likely to be more creep resistant than fine perlite. In neutron irradiation of cast iron a clear trend towards hardening was found due to the effect of neutrons on the cast iron structure. (J.B.)

  8. Grain Refinement of Permanent Mold Cast Copper Base Alloys

    Energy Technology Data Exchange (ETDEWEB)

    M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

    2005-04-01

    Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

  9. Effect of shot peening process on fatigue behavior of an alloyed austempered ductile iron

    Directory of Open Access Journals (Sweden)

    Amir Sadighzadeh Benam

    2011-08-01

    Full Text Available Shot peening is one of the most common surface treatments to improve the fatigue behavior of metallic parts. In this study the effect of shot peening process on the fatigue behavior of an alloyed austempered ductile iron (ADI has been studied. Austempering heat treatment consisted of austenitizing at 875℃ for 90 min followed by austempering at three different temperatures of 320, 365 and 400℃. Rotating-bending fatigue test was carried out on samples after shot peening by 0.4 – 0.6 mm shots. XRD and SEM analysis, micro hardness and roughness tests were carried out to study the fatigue behavior of the samples. Results indicate that the fatigue strengths of samples austempered at 320, 365 and 400℃ are increased by 27.3%, 33.3% and 48.4%, respectively, after shot peening process.

  10. Iron-based superconductivity

    CERN Document Server

    Johnson, Peter D; Yin, Wei-Guo

    2015-01-01

    This volume presents an in-depth review of experimental and theoretical studies on the newly discovered Fe-based superconductors.  Following the Introduction, which places iron-based superconductors in the context of other unconventional superconductors, the book is divided into three sections covering sample growth, experimental characterization, and theoretical understanding.  To understand the complex structure-property relationships of these materials, results from a wide range of experimental techniques and theoretical approaches are described that probe the electronic and magnetic proper

  11. Energy Saving Melting and Revert Reduction Technology: Aging of Graphitic Cast Irons and Machinability

    Energy Technology Data Exchange (ETDEWEB)

    Richards, Von L. [Advanced Technology Inst., Virginia Beach, VA (United States)

    2012-09-19

    The objective of this task was to determine whether ductile iron and compacted graphite iron exhibit age strengthening to a statistically significant extent. Further, this effort identified the mechanism by which gray iron age strengthens and the mechanism by which age-strengthening improves the machinability of gray cast iron. These results were then used to determine whether age strengthening improves the machinability of ductile iron and compacted graphite iron alloys in order to develop a predictive model of alloy factor effects on age strengthening. The results of this work will lead to reduced section sizes, and corresponding weight and energy savings. Improved machinability will reduce scrap and enhance casting marketability. Technical Conclusions: Age strengthening was demonstrated to occur in gray iron ductile iron and compacted graphite iron. Machinability was demonstrated to be improved by age strengthening when free ferrite was present in the microstructure, but not in a fully pearlitic microstructure. Age strengthening only occurs when there is residual nitrogen in solid solution in the Ferrite, whether the ferrite is free ferrite or the ferrite lamellae within pearlite. Age strengthening can be accelerated by Mn at about 0.5% in excess of the Mn/S balance Estimated energy savings over ten years is 13.05 trillion BTU, based primarily on yield improvement and size reduction of castings for equivalent service. Also it is estimated that the heavy truck end use of lighter castings for equivalent service requirement will result in a diesel fuel energy savings of 131 trillion BTU over ten years.

  12. Austenitic stainless steel alloys with high nickel contents in high temperature liquid metal systems

    International Nuclear Information System (INIS)

    Konvicka, H.R.; Schwarz, N.F.

    1981-01-01

    Fe-Cr-Ni base alloys (nickel content: from 15 to 70 wt%, Chromium content: 15 wt%, iron: balance) together with stainless steel (W.Nr. 1.4981) have been exposed to flowing liquid sodium at 730 0 C in four intervals up to a cumulative exposure time of 1500 hours. Weight change data and the results of post-exposition microcharacterization of specimens are reported. The corrosion rates increase with increasing nickel content and tend to become constant after longer exposure times for each alloy. The corrosion rate of stainless steel is considerably reduced due to the presence of the base alloys. Different kinetics of nickel poor (up to 35% nickel) and nickel rich (> 50% nickel) alloys and nickel transport from nickel rich to nickel poor material is observed. (orig.)

  13. Review of alkali metal and refractory alloy compatibility for Rankine cycle applications

    International Nuclear Information System (INIS)

    DiStefano, J.R.

    1989-01-01

    The principal corrosion mechanisms in refractory metal-alkali systems are dissolution, mass transfer, and impurity reactions. In general, niobium, tantalum, molybdenum, and tungsten have low solubilities in the alkali metals, even to very high temperatures, and static corrosion studies have verified that the systems are basically compatible. Loop studies with niobium and tantalum based alloys do not indicate any serious problems due to temperature gradient mass transfer. Above 1000 K, dissimilar metal mass transfer is noted between the refractory metals and iron or nickel based alloys. The most serious corrosion problems encountered are related to impurity reactions associated with oxygen

  14. Oxidation Behavior of TiAl-Based Alloy Modified by Double-Glow Plasma Surface Alloying with Cr-Mo

    Science.gov (United States)

    Wei, Xiangfei; Zhang, Pingze; Wang, Qiong; Wei, Dongbo; Chen, Xiaohu

    2017-07-01

    A Cr-Mo alloyed layer was prepared on a TiAl-based alloy using plasma surface alloying technique. The isothermal oxidation kinetics of the untreated and treated samples was examined at 850 °C. The microstructure and phase composition of the alloyed layer were analyzed by scanning electron microscope (SEM), energy dispersive spectrometer (EDS) and X-ray powder diffraction (XRD). The morphology and constituent of the oxide scales were also analyzed. The results indicated that the oxidation resistance of TiAl was improved significantly after the alloying treatment. The oxide scale eventually became a mixture of Al2O3, Cr2O3 and TiO2. The oxide scale was dense and integrated throughout the oxidation process. The improvement was mainly owing to the enhancing of scale adhesion and the preferential oxidation of aluminum brought by the alloying effect for TiAl-based alloy.

  15. Microstructural and mechanical property characterization of ingot metallurgy ODS iron aluminide

    Energy Technology Data Exchange (ETDEWEB)

    Sikka, V.K.; Howell, C.R. [Oak Ridge National Lab., TN (United States); Hall, F.; Valykeo, J. [Hoskins Mfg. Co., Hamburg, MI (United States)

    1997-12-01

    This paper deals with a novel, lower cost method of producing a oxide dispersion strengthened (ODS) iron-aluminide alloy. A large 250-kg batch of ODS iron-aluminide alloy designated as FAS was produced by Hoskins Manufacturing Company (Hoskins) [Hamburg, Michigan] using the new process. Plate and bar stock of the ODS alloy were the two major products received. Each of the products was characterized for its microstructure, including grain size and uniformity of oxide dispersion. Tensile tests were completed from room temperature to 1100 C. Only 100-h creep tests were completed at 800 and 1000 C. The results of these tests are compared with the commercial ODS alloy designated as MA-956. An assessment of these data is used to develop future plans for additional work and identifying applications.

  16. Manufacturing of Dysprosium-Iron Alloys by Electrolysis in Fluoride-Based Electrolytes: Oxide Solubility Determinations

    Science.gov (United States)

    Martinez, Ana Maria; Støre, Anne; Osen, Karen Sende

    2018-04-01

    Electrolytic production of light rare earth elements and alloys takes place in a fluoride-based electrolyte using rare earth oxides as raw material. The optimization of this method, mainly in terms of the energy efficiency and environmental impact control, is rather challenging. Anode effects, evolution of fluorine-containing compounds, and side cathode reactions could largely be minimized by a good control of the amount of rare earth oxide species dissolved in the fluoride-based electrolyte and their dissolution rate. The oxide content of the fluoride melts REF3-LiF (RE = Nd, Dy) at different compositions and temperatures were experimentally determined by carbothermal analysis of melt samples. The highest solubility values of oxide species, added as Dy2O3 and Dy2(CO3)3, were obtained to be of ca. 3 wt pct (expressed as Dy2O3) in the case of the equimolar DyF3-LiF melt at 1323 K (1050 °C). The oxide saturation values increased with the amount of REF3 present in the molten bath and the working temperature.

  17. Utilisation of mould temperature change in eliminating the Al5FeSi phases in secondary AlSi7Mg0.3 alloy

    Directory of Open Access Journals (Sweden)

    Bolibruchová D.

    2017-03-01

    Full Text Available This article describes the impact of the metal mould temperature change in eliminating the adverse effect of iron in the AlSi7Mg0.3 alloy. The kind of phases based on iron to be formed in aluminium alloys is determined by the alloy chemical composition, the melt overheating temperature prior to casting, and the cooling rate during crystallisation. In the experiment, we used three various mould temperatures, and their impact on the possible change in the adverse Al5FeSi phase, excreted in a needle form to a more compact form of Chinese writing or skeleton units. The experimental part did not use melt overheat that would result in impairment of the melt, for example due to increased gassing of the melt, as well as in a greater load on the smelting unit, thus resulting in increased energy expenditure. We can conclude from the obtained results that the mould temperature change does not have an adequate effect in eliminating the adverse effect of iron in Al-Si-Mg alloys.

  18. Diffusion of hydrogen interstitials in Zr based AB2 and mischmetal based AB5 alloys

    International Nuclear Information System (INIS)

    Mani, N; Ravi, N; Ramaprabhu, S

    2005-01-01

    The Zr based AB 2 alloys ZrMnFe 0.5 Ni 0.5 , ZrMnFe 0.5 Co 0.5 and mischmetal (Mm) based AB 5 alloy MmNi 3.5 Al 0.5 Fe 0.5 Co 0.5 have been prepared and characterized by means of powder x-ray diffractograms. The hydrogen absorption kinetics of these alloys have been studied in the temperature and pressure ranges 450-650 0 C and 10-100 mbar respectively with a maximum H to host alloy formula unit ratio of 0.01, using a pressure reduction technique. The diffusion coefficient of the hydrogen interstitials has been determined from hydrogen absorption kinetics experiments. The dependence of the diffusion coefficient on the alloy content has been discussed. For Mm based MmNi 3.5 Al 0.5 Fe 0.5 Co 0.5 alloy, the diffusion coefficient is about an order of magnitude higher than that of the Zr based alloys

  19. Effect of Microstructure and Alloy Chemistry on Hydrogen Embrittlement of Precipitation-Hardened Ni-Based Alloys

    Science.gov (United States)

    Obasi, G. C.; Zhang, Z.; Sampath, D.; Morana, Roberto; Akid, R.; Preuss, M.

    2018-04-01

    The sensitivity to hydrogen embrittlement (HE) has been studied in respect of precipitation size distributions in two nickel-based superalloys: Alloy 718 (UNS N07718) and Alloy 945X (UNS N09946). Quantitative microstructure analysis was carried out by the combination of scanning and transmission electron microscopy and energy dispersive x-ray spectroscopy (EDS). While Alloy 718 is mainly strengthened by γ″, and therefore readily forms intergranular δ phase, Alloy 945X has been designed to avoid δ formation by reducing Nb levels providing high strength through a combination of γ' and γ″. Slow strain rate tensile tests were carried out for different microstructural conditions in air and after cathodic hydrogen (H) charging. HE sensitivity was determined based on loss of elongation due to the H uptake in comparison to elongation to failure in air. Results showed that both alloys exhibited an elevated sensitivity to HE. Fracture surfaces of the H precharged material showed quasi-cleavage and transgranular cracks in the H-affected region, while ductile failure was observed toward the center of the sample. The crack origins observed on the H precharged samples exhibited quasi-cleavage with slip traces at high magnification. The sensitivity is slightly reduced for Alloy 718, by coarsening γ″ and reducing the overall strength of the alloy. However, on further coarsening of γ″, which promotes continuous decoration of grain boundaries with δ phase, the embrittlement index rose again indicating a change of hydrogen embrittlement mechanism from hydrogen-enhanced local plasticity (HELP) to hydrogen-enhanced decohesion embrittlement (HEDE). In contrast, Alloy 945X displayed a strong correlation between strength, based on precipitation size and embrittlement index, due to the absence of any significant formation of δ phase for the investigated microstructures. For the given test parameters, Alloy 945X did not display any reduced sensitivity to HE compared with

  20. Influence of Cast Iron Structure on the Glassmold Equipment Operational Defects

    Directory of Open Access Journals (Sweden)

    I. O. Leushin

    2015-01-01

    Full Text Available The growing demand for glass packaging contributes to the increase in production capacity of glass-container plants. Their equipment (cast iron glass-forming sets operates in continuous mode under complex cyclic thermal loads, which lead to the formation of operational defects on the working surfaces of details: graphite falling, cracks, oxidation, etc. Particular influence on the formation of these defects renders the microstructure of the material at the time of installation of details on the line.The article identifies the causes for formation of operational defects, formulates the ways to remedy them and prevent their occurrence.The authors studied details made from grey cast iron with flake and spherical forms of graphite. It is found that in the process of exploitation of the material is greatly reducing its hardness, strength, resistance to oxidation through of graphitization processes, chemical interaction of glass and iron, shock loads working edges. It is proved that the choice of initial microstructure of cast iron (the metal base, the graphite form, the presence of structural-free cementite exercises a determining influence on the durability of the mold tooling. The article proposes differential (layered arrangement of the graphite phase of cast iron in the alloy matrix (ferrite. This arrangement of high-carbon phase can simultaneously increase the thermal and oxidation resistance of the material. The formation of a layered structure of iron is produced by the intensification of the processes of alloying, modifying and directional freezing the melt.These data can be used to select the material of details by manufacturers glass-molds tooling.

  1. Comparative Review on Thin Film Growth of Iron-Based Superconductors

    Directory of Open Access Journals (Sweden)

    Yoshinori Imai

    2017-07-01

    Full Text Available Since the discovery of the novel iron-based superconductors, both theoretical and experimental studies have been performed intensively. Because iron-based superconductors have a smaller anisotropy than high-Tc cuprates and a high superconducting transition temperature, there have been a lot of researchers working on the film fabrication of iron-based superconductors and their application. Accordingly, many novel features have been reported in the films of iron-based superconductors, for example, the fabrication of the epitaxial film with a higher Tc than bulk samples, the extraction of the metastable phase which cannot be obtained by the conventional solid state reaction, and so on. In this paper, we review the progress of research on thin film fabrications of iron-based superconductors, especially the four categories: LnFeAs(O,F (Ln = Lanthanide, AEFe2As2 (AE = Alkaline-earth metal, FeCh (Ch = Chalcogen, and FeSe monolayer. Furthermore, we focus on two important topics in thin films of iron-based superconductors; one is the substrate material for thin film growth on the iron-based superconductors, and the other is the whole phase diagram in FeSe1-xTex which can be obtained only by using film-fabrication technique.

  2. Corrosion performance of iron aluminides in fossil energy environments

    Energy Technology Data Exchange (ETDEWEB)

    Natesan, K. [Argonne National Lab., IL (United States). Energy Technology Div.

    1997-12-01

    Corrosion of metallic structural materials in complex gas environments of coal gasification and combustion is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S or SO{sub 2} and chlorine as HCl. This paper presents a comprehensive review of the current status of the corrosion performance of alumina scales that are thermally grown on Fe-base alloys, including iron aluminides, in multicomponent gas environments of typical coal-conversion systems. Mechanisms of scale development/breakdown, performance envelopes for long-term usage of these materials, approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics, and in-service experience with these materials are emphasized. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the electrospark deposition process or by weld overlay techniques.

  3. The evaluation of dynamic cracking resistance of chosen casting alloys in the aspect of the impact bending test

    Directory of Open Access Journals (Sweden)

    J.Sadowski

    2008-10-01

    Full Text Available The increase of quality and durability of produced casting alloys can be evaluated on the base of material tests performed on a high level. One of such modern test methods are tests of the dynamic damage process of materials and the evaluation on the base of obtained courses F(f, F(t of parameters of dynamic cracking resistance KId, JId, performed with the usage of instrumented Charpy pendulums. In the paper there was presented the evaluation of dynamic cracking resistance parameters of casting alloys such as: AK12 aluminum alloy, L20G cast steel and spheroid cast iron. The methodology of the evaluation of that parameters was described and their change as well, for the AK12 alloy with the cold work different level, L20G cast steel cooled from different temperatures in the range +20oC -60oC, and for the spheroid cast iron in different stages of treatment i.e. raw state, after normalization, spheroid annealing and graphitizing annealing.Obtained parameters of dynamic cracking resistance KId, JId of tested casting alloys enabled to define the critical value of the ad defect that can be tolerated by tested castings in different work conditions with impact loadings.

  4. Rare earth-iron-boron premanent magnets

    International Nuclear Information System (INIS)

    Ghendehari, M.H.

    1988-01-01

    This patent describes a method for producing rare earth-iron-boron permanent magnets containing added rare earth oxide, comprising the steps of: (a) mixing a particulate alloy containing at least one rare earth metal, iron, and boron with at least one particulate rare earth oxide; (b) aligning magnetic domains of the mixture in a magnetic field; (c) compacting the aligned mixture to form a shape; and (d) sintering the compacted shape

  5. Corrosion of aluminum alloys as a function of alloy composition

    International Nuclear Information System (INIS)

    Johnson, A.B. Jr.

    1969-10-01

    A study was initiated which included nineteen aluminum alloys. Tests were conducted in high purity water at 360 0 C and flow tests (approx. 20 ft/sec) in reactor process water at 130 0 C (TF-18 loop tests). High-silicon alloys and AlSi failed completely in the 360 0 C tests. However, coupling of AlSi to 8001 aluminum suppressed the failure. The alloy compositions containing iron and nickel survived tht 360 0 C autoclave exposures. Corrosion rates varied widely as a function of alloy composition, but in directions which were predictable from previous high-temperature autoclave experience. In the TF-18 loop flow tests, corrosion penetrations were similar on all of the alloys and on high-purity aluminum after 105 days. However, certain alloys established relatively low linear corrosion rates: Al-0.9 Ni-0.5 Fe-0.1 Zr, Al-1.0 Ni-0.15 Fe-11.5 Si-0.8 Mg, Al-1.2 Ni-1.8 Fe, and Al-7.0 Ni-4.8 Fe. Electrical polarity measurements between AlSi and 8001 alloys in reactor process water at temperatures up to 150 0 C indicated that AlSi was anodic to 8001 in the static autoclave system above approx. 50 0 C

  6. Ti-Ni-based shape memory alloys as smart materials

    International Nuclear Information System (INIS)

    Otsuka, K.; Xu, Y.; Ren, X.

    2003-01-01

    Smart materials consist of three principal materials, ferroelectrics, shape memory alloys (SMA) and electro-active polymers (EAP). Among these SMAs, especially Ti-Ni-based alloys are important, since only they can provide large recoverable strains and high recovery stress. In the present paper the unique characteristics of Ti-Ni-based shape memory alloys are reviewed on an up-to-date basis with the aim of their applications to smart materials and structures. (orig.)

  7. Fe-Mn-Si based shape memory alloys

    International Nuclear Information System (INIS)

    Hsu, T.Y.

    2000-01-01

    Characteristics of martensitic transformation fcc(γ)→hcp(ε) in Fe-Mn-Si based alloys are briefly reviewed. By analyzing the influences of constituents and treatments on shape memory effect (SME) in Fe-Mn-Si, the main factors controlling SME are summarized as austenite strengthening, stacking fault energy (probability) and antiferromagnetic temperature. Contribution of thermomechanical training to SME is introduced. The Fe-Mn-Si-RE (rare earth elements) and Fe-Mn-Si-Cr-N alloys are recommended as two novel shape memory alloys with superior SME. (orig.)

  8. TiAu based shape memory alloys for high temperature applications

    International Nuclear Information System (INIS)

    Wadood, Abdul; Yamabe-Mitarai, Yoko; Hosoda, Hideki

    2014-01-01

    TiAu (equiatomic) exhibits phase transformaion from B2 (ordered bcc) to thermo-elastic orthorhombic B19 martensite at about 875K and thus TiAu is categorized as high temperature shape memory alloy. In this study, recent research and developments related to TiAu based high temperature shape memory alloys will be discussed in the Introduction part. Then some results of our research group related to strengthening of TiAu based high temperature shape memory alloys will be presented. Potential of TiAu based shape memory alloys for high temperature shape memory materials applications will also be discussed

  9. Unified Phase Diagram for Iron-Based Superconductors.

    Science.gov (United States)

    Gu, Yanhong; Liu, Zhaoyu; Xie, Tao; Zhang, Wenliang; Gong, Dongliang; Hu, Ding; Ma, Xiaoyan; Li, Chunhong; Zhao, Lingxiao; Lin, Lifang; Xu, Zhuang; Tan, Guotai; Chen, Genfu; Meng, Zi Yang; Yang, Yi-Feng; Luo, Huiqian; Li, Shiliang

    2017-10-13

    High-temperature superconductivity is closely adjacent to a long-range antiferromagnet, which is called a parent compound. In cuprates, all parent compounds are alike and carrier doping leads to superconductivity, so a unified phase diagram can be drawn. However, the properties of parent compounds for iron-based superconductors show significant diversity and both carrier and isovalent dopings can cause superconductivity, which casts doubt on the idea that there exists a unified phase diagram for them. Here we show that the ordered moments in a variety of iron pnictides are inversely proportional to the effective Curie constants of their nematic susceptibility. This unexpected scaling behavior suggests that the magnetic ground states of iron pnictides can be achieved by tuning the strength of nematic fluctuations. Therefore, a unified phase diagram can be established where superconductivity emerges from a hypothetical parent compound with a large ordered moment but weak nematic fluctuations, which suggests that iron-based superconductors are strongly correlated electron systems.

  10. Unified Phase Diagram for Iron-Based Superconductors

    Science.gov (United States)

    Gu, Yanhong; Liu, Zhaoyu; Xie, Tao; Zhang, Wenliang; Gong, Dongliang; Hu, Ding; Ma, Xiaoyan; Li, Chunhong; Zhao, Lingxiao; Lin, Lifang; Xu, Zhuang; Tan, Guotai; Chen, Genfu; Meng, Zi Yang; Yang, Yi-feng; Luo, Huiqian; Li, Shiliang

    2017-10-01

    High-temperature superconductivity is closely adjacent to a long-range antiferromagnet, which is called a parent compound. In cuprates, all parent compounds are alike and carrier doping leads to superconductivity, so a unified phase diagram can be drawn. However, the properties of parent compounds for iron-based superconductors show significant diversity and both carrier and isovalent dopings can cause superconductivity, which casts doubt on the idea that there exists a unified phase diagram for them. Here we show that the ordered moments in a variety of iron pnictides are inversely proportional to the effective Curie constants of their nematic susceptibility. This unexpected scaling behavior suggests that the magnetic ground states of iron pnictides can be achieved by tuning the strength of nematic fluctuations. Therefore, a unified phase diagram can be established where superconductivity emerges from a hypothetical parent compound with a large ordered moment but weak nematic fluctuations, which suggests that iron-based superconductors are strongly correlated electron systems.

  11. X-ray diffraction (XRD) characterization of microstrain in some iron and uranium alloys

    International Nuclear Information System (INIS)

    Kimmel, G.; Dayan, D.; Frank, G.A.; Landau, A.

    1996-01-01

    The high linear attenuation coefficient of steel, uranium and uranium based alloys is associated with the small penetration depth of X-rays with the usual wavelength used for diffraction. Nevertheless, by using the proper surface preparation technique, it is possible of obtaining surfaces with bulk properties (free of residual mechanical microstrain). Taking advantage of the feasibility to obtain well prepared surfaces, extensive work has been conducted in studying XRD line broadening effects from flat polycrystalline samples of steel, uranium and uranium alloys

  12. EDITORIAL: Focus on Iron-Based Superconductors FOCUS ON IRON-BASED SUPERCONDUCTORS

    Science.gov (United States)

    Hosono, Hideo; Ren, Zhi-An

    2009-02-01

    Superconductivity is the most dramatic and clear cut phenomenon in condensed matter physics. Realization of room temperature superconductors, which would lead to the revolution of our society, is an ultimate goal for researchers. The discovery of high Tc cuprate superconductors in 1986 by Bednorz and Müller triggered intensive research worldwide and the maximum critical temperature has been raised above 100 K. Scientific research on this break-through material clarified a new route to high Tc materials, carrier doping to a Mott insulator with anti-ferromagnetic ordering. High superconductivity occurs in the neighborhood of Mott-insulators and Fermi-metals. Such a view, which was completely new, now stands as a guiding principle for exploring new high Tc materials. Many theoretical approaches to the mechanism for cuprate superconductors have been carried out to understand this unexpected material and to predict new high Tc materials. In 2006 a new superconductor based on iron, LaFeOP, was discovered by a group at Tokyo Institute of Technology, Japan. Iron, as a ferromagnet, was believed to be the last element for the realization of superconductivity because of the way ferromagnetism competes against Cooper pair formation. Unexpectedly, however, the critical temperature remained at 4-6 K irrespective of hole/electron-doping. A large increase in the Tc to 26 K was then found in LaFe[O1-xFx]As by the same group (and was published on 23 February 2008, in the Journal of the American Chemical Society). The Tc of this material was further raised to 43 K under a pressure of 2 GPa and scientists in China then achieved a Tc of 56 K at ambient pressure by replacing La with other rare earth ions with smaller radius—a critical temperature that is second only to the high Tc cuprates. This fast progress has revitalized research within superconductivity and in 2008 there were more than seven international symposia specifically on Fe(Ni)-based superconductors. Through the rapid

  13. Effect of titanium on the near eutectic grey iron

    DEFF Research Database (Denmark)

    Moumeni, Elham; Tiedje, Niels Skat; Hattel, Jesper Henri

    The effect of Titanium on the microstructure of grey iron was investigated experimentally in this work. Tensile test bars of grey cast iron of near eutectic alloys containing 0.01, 0.1, 0.26 and 0.35% Ti, respectively were made in green sand moulds. Chemical analysis, metallographic investigation...

  14. Coatings for fast breeder reactor components

    International Nuclear Information System (INIS)

    Johnson, R.N.

    1984-04-01

    Several types of metallurgical coatings are used in the unique environments of the fast breeder reactor. Most of the coatings have been developed for tribological applications, but some also serve as corrosion barriers, diffusion barriers, or radionuclide traps. The materials that have consistently given the best performance as tribological coatings in the breeder reactor environments have been coatings based on chromium carbide, nickel aluminide, or Tribaloy 700 (a nickel-base hard-facing alloy). Other coatings that have been qualified for limited applications include chromium plating for low temperature galling protection and nickel plating for radionuclide trapping

  15. Technology for producing synthetic cast iron for nuclear power station parts

    International Nuclear Information System (INIS)

    Blozhko, N.K.; Kurochkin, V.S.; Narkevich, E.A.; Nikitin, L.A.; Petrov, L.A.

    1984-01-01

    A technology was developed and implemented for producing grades SCh-30 through SCh-40 synthetic cast iron in industrial-frequency induction melting furnaces. Alternative innoculations with ferrosilicon and silicocalcium and alloying with chrome and nickel were studied. The mechanical properties and structure of cast irons produced by various technological methods were studied. The research showed that the sector's plants, equipped with industrial-frequency induction furnaces, can produce high-quality synthetic cast irons containing flake graphite for nuclear-power-station casting, without the use of expensive innoculants. Careful observance of the melting and innoculating technologies makes it possible to produce SCh 40 cast iron, without cementite inclusions, by innoculating with FS 75 ferrosilicon in the amount of 0.7% of the total melt weight. Using an innoculant mixture of 0.2% FS 75 and 0.5% SK 30 and low alloying with nickel and chromium, the cast-iron strength can be increased to 440-450 MPa, although the danger of cementite inclusions increase

  16. Physical and welding metallurgy of Gd-enriched austenitic alloys for spent nuclear fuel applications. Part II, nickel base alloys

    International Nuclear Information System (INIS)

    Mizia, Ronald E.; Michael, Joseph Richard; Williams, David Brian; Dupont, John Neuman; Robino, Charles Victor

    2004-01-01

    The physical and welding a metallurgy of gadolinium- (Gd-) enriched Ni-based alloys has been examined using a combination of differential thermal analysis, hot ductility testing. Varestraint testing, and various microstructural characterization techniques. Three different matrix compositions were chosen that were similar to commercial Ni-Cr-Mo base alloys (UNS N06455, N06022, and N06059). A ternary Ni-Cr-Gd alloy was also examined. The Gd level of each alloy was ∼2 wt-%. All the alloys initiated solidification by formation of primary austenite and terminated solidification by a Liquid γ + Ni 5 Gd eutectic-type reaction at ∼1270 C. The solidification temperature ranges of the alloys varied from ∼100 to 130 C (depending on alloy composition). This is a substantial reduction compared to the solidification temperature range to Gd-enriched stainless steels (360 to 400 C) that terminate solidification by a peritectic reaction at ∼1060 C. The higher-temperature eutectic reaction that occurs in the Ni-based alloys is accompanied by significant improvements in hot ductility and solidification cracking resistance. The results of this research demonstrate that Gd-enriched Ni-based alloys are excellent candidate materials for nuclear criticality control in spent nuclear fuel storage applications that require production and fabrication of large amounts of material through conventional ingot metallurgy and fusion welding techniques

  17. Mössbauer study of oxide films of Fe-, Sn-, Cr- doped zirconium alloys during corrosion in autoclave

    Energy Technology Data Exchange (ETDEWEB)

    Filippov, V. P., E-mail: vpfilippov@mephi.ru; Bateev, A. B.; Lauer, Yu. A. [National Research Nuclear University “MEPhI” (Moscow Engineering Physics Institute) (Russian Federation)

    2016-12-15

    Mössbauer investigations were used to compare iron atom states in oxide films of binary Zr-Fe, ternary Zr-Fe-Cu and quaternary Zr-Fe-Cr-Sn alloys. Oxide films are received in an autoclave at a temperature of 350–360 °C and at pressure of 16.8 MPa. The corrosion process decomposes the intermetallic precipitates in alloys and forms metallic iron with inclusions of chromium atoms α–Fe(Cr), α–Fe(Cu), α–Fe {sub 2}O{sub 3} and Fe {sub 3}O{sub 4} compounds. Some iron ions are formed in divalent and in trivalent paramagnetic states. The additional doping influences on corrosion kinetics and concentration of iron compounds and phases formed in oxide films. It was shown the correlation between concentration of iron in different chemical states and corrosion resistance of alloys.

  18. The development of platinum-based alloys and their thermodynamic database

    OpenAIRE

    Cornish L.A.; Hohls J.; Hill P.J.; Prins S.; Süss R.; Compton D.N.

    2002-01-01

    A series of quaternary platinum-based alloys have been demonstrated to exhibit the same two-phase structure as Ni-based superalloys and showed good mechanical properties. The properties of ternary alloys were a good indication that the quaternary alloys, with their better microstructure, will be even better. The quaternary alloy composition has been optimised at Pt84:Al11:Ru2:Cr3 for the best microstructure and hardness. Work has begun on establishing a thermodynamic database for Pt-Al-Ru-Cr ...

  19. Ferrocenometric deterrination of vanadium and iron in the presence of each other

    International Nuclear Information System (INIS)

    Malyuta, V.F.; Solomatin, V.T.; Nemodruk, A.A.

    1983-01-01

    Real redox potentials have been measured for the V(4)/V(3), Fe(3)/Fe(2) and Fec + /Fec systems in HCl-H 3 PO 4 and H 2 SO 4 -H 3 PO 4 aqueous solutions. The mechanism is suggested for the reduction of vanadium (4) with ferrocene in the presence of iron (3). The possibility has been shown of differential titration of vanadium (4) and iron (3) by ferrocene in the presence of each other in aqueous solutions. A procedure of determining vanadium in steel and a procedure of determining vanadium and iron in ferrovanadium, vanadium slags and cobalt-based alloys have been worked out by the method of potentiometric and amperometric titration with ferrocene solution

  20. Wear and Corrosion Resistance of Fe Based Coatings by HVOF Sprayed on Gray Cast-Iron for Automotive Application

    Directory of Open Access Journals (Sweden)

    M.S. Priyan

    2014-12-01

    Full Text Available In this study, commercially available FeSiNiCr and FeBCr alloy powders were designed with suitable compositions, gas atomized and then coated on gray cast-iron substrate. The microstructures of the feed stock Fe based alloy powders and the coatings were investigated by means of optical microscopy (OM, X-Ray diffraction (XRD, Thermogravimetric analysis (TGA and Scanning Electron Microscopy (SEM. In the present study, both the coating materials experienced two-body wear mechanisms. The results showed that for loads of 0.05 N, 0.1 N and 0.2 N, the wear resistance of FeBCr coating was less than FeSiNiCr by 44 %, 40 % and 31 %, respectively. The results indicated that the coated substrates exhibited lower corrosion current densities and lower corrosion rates, when placed in 20 wt.% H2SO4 solutions. In addition, the use of optimal spraying parameters/conditions gave improvements to the corrosion resistance of the substrates that had been treated with the crystalline coating.

  1. Investigation of Iron Aluminide Weld Overlays

    Energy Technology Data Exchange (ETDEWEB)

    Banovic, S.W.; DuPont, J.B.; Levin, B.F.; Marder, A.R.

    1999-08-02

    Conventional fossil fired boilers have been retrofitted with low NO(sub)x burners in order for the power plants to comply with new clean air regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion typically has been enhanced resulting in premature tube failure. To protect the existing panels from accelerated attack, weld overlay coatings are typically being applied. By depositing an alloy that offers better corrosion resistance than the underlying tube material, the wastage rates can be reduced. While Ni-based and stainless steel compositions are presently providing protection, they are expensive and susceptible to failure via corrosion-fatigue due to microsegregation upon solidification. Another material system presently under consideration for use as a coating in the oxidation/sulfidation environments is iron-aluminum. These alloys are relatively inexpensive, exhibit little microsegregation, and show excellent corrosion resistance. However, their use is limited due to weldability issues and their lack of corrosion characterization in simulated low NO(sub)x gas compositions. Therefore a program was initiated in 1996 to evaluate the use of iron-aluminum weld overlay coatings for erosion/corrosion protection of boiler tubes in fossil fired boilers with low NO(sub)x burners. Investigated properties included weldability, corrosion behavior, erosion resistance, and erosion-corrosion performance.

  2. Calculations of hydrogen diffusivity in Zr-based alloys: Influence of alloying elements and effect of stress

    International Nuclear Information System (INIS)

    Yu, J.; Jiang, C.; Zhang, Y.

    2017-01-01

    This report summarizes the progress on modeling hydrogen diffusivity in Zr-based alloys. The presence of hydrogen (H) can detrimentally affect the mechanical properties of many metals and alloys. To mitigate these detrimental effects requires fundamental understanding of the thermodynamics and kinetics governing H pickup and hydride formation. In this work, we focus on H diffusion in Zr-based alloys by studying the effects of alloying elements and stress, factors that have been shown to strongly affect H pickup and hydride formation in nuclear fuel claddings. A recently developed accelerated kinetic Monte Carlo method is used for the study. It is found that for the alloys considered here, H diffusivity depends weakly on composition, with negligible effect at high temperatures in the range of 600-1200 K. Therefore, the small variation in compositions of these alloys is likely not a major cause of the very different H pickup rates. In contrast, stress strongly affects H diffusivity. This effect needs to be considered for studying hydride formation and delayed hydride cracking.

  3. Calculations of hydrogen diffusivity in Zr-based alloys: Influence of alloying elements and effect of stress

    Energy Technology Data Exchange (ETDEWEB)

    Yu, J. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Jiang, C. [Idaho National Lab. (INL), Idaho Falls, ID (United States); Zhang, Y. [Idaho National Lab. (INL), Idaho Falls, ID (United States)

    2017-06-01

    This report summarizes the progress on modeling hydrogen diffusivity in Zr-based alloys. The presence of hydrogen (H) can detrimentally affect the mechanical properties of many metals and alloys. To mitigate these detrimental effects requires fundamental understanding of the thermodynamics and kinetics governing H pickup and hydride formation. In this work, we focus on H diffusion in Zr-based alloys by studying the effects of alloying elements and stress, factors that have been shown to strongly affect H pickup and hydride formation in nuclear fuel claddings. A recently developed accelerated kinetic Monte Carlo method is used for the study. It is found that for the alloys considered here, H diffusivity depends weakly on composition, with negligible effect at high temperatures in the range of 600-1200 K. Therefore, the small variation in compositions of these alloys is likely not a major cause of the very different H pickup rates. In contrast, stress strongly affects H diffusivity. This effect needs to be considered for studying hydride formation and delayed hydride cracking.

  4. Hydrogen solubility in austenite of Fe-Ni-Cr alloys

    International Nuclear Information System (INIS)

    Zhirnova, V.V.; Mogutnov, B.M.; Tomilin, I.A.

    1981-01-01

    Hydrogen solubility in Fe-Ni-Cr alloys at 600-1000 deg C is determined. Hydrogen solubility in ternary alloys can not be predicted on the basis of the data on its solubility in binary Fe-Ni, Fe-Cr alloys. Chromium and nickel effect on hydrogen solubility in iron is insignificant in comparison with the effect of these elements on carbon or nitrogen solubility [ru

  5. Manufacturing of Dysprosium-Iron Alloys by Electrolysis in Fluoride-Based Electrolytes. Electrolysis in a Laboratory-Scale Cell

    Science.gov (United States)

    Martinez, Ana Maria; Osen, Karen Sende; Støre, Anne; Gudbrandsen, Henrik; Kjos, Ole Sigmund; Solheim, Asbjørn; Wang, Zhaohui; Oury, Alexandre; Namy, Patrick

    2018-04-01

    Electrolytic production of light rare earth elements and rare earth alloys with transition elements takes place in a fluoride-based electrolyte using rare earth oxides as raw material. The optimization of this method, mainly in terms of the energy efficiency and environmental impact control, is rather challenging. Anode effects, evolution of fluorine-containing compounds and side cathode reactions could largely be minimized by good control of the amount of rare earth oxide species dissolved in the fluoride-based electrolyte and their dissolution rate. The Dy2O3 feed rate needed for stable cell operation was studied by following up the anode voltage and gas analysis. On-line analysis of the cell off-gases by FTIR showed that the electrochemical reaction for the formation of Dy-Fe alloy gives mainly CO gas and that CF4 is starting to evolve gradually at anode voltages of ca. 3.25 V. The limiting current density for the discharge of the oxide ions at the graphite anode was in the range of 0.1 to 0.18 A cm-2 at dissolved Dy2O3 contents of ca. 1 wt pct. Modeling of the laboratory cell reactor was also carried out by implementing two models, i.e., an electrical model simulating the current density distribution at the electrodes and a laminal bubbly flow model that explains the electrolyte velocity induced by gas bubble production at the anode.

  6. Aluminium alloyed iron-silicide/silicon solar cells: A simple approach for low cost environmental-friendly photovoltaic technology.

    Science.gov (United States)

    Kumar Dalapati, Goutam; Masudy-Panah, Saeid; Kumar, Avishek; Cheh Tan, Cheng; Ru Tan, Hui; Chi, Dongzhi

    2015-12-03

    This work demonstrates the fabrication of silicide/silicon based solar cell towards the development of low cost and environmental friendly photovoltaic technology. A heterostructure solar cells using metallic alpha phase (α-phase) aluminum alloyed iron silicide (FeSi(Al)) on n-type silicon is fabricated with an efficiency of 0.8%. The fabricated device has an open circuit voltage and fill-factor of 240 mV and 60%, respectively. Performance of the device was improved by about 7 fold to 5.1% through the interface engineering. The α-phase FeSi(Al)/silicon solar cell devices have promising photovoltaic characteristic with an open circuit voltage, short-circuit current and a fill factor (FF) of 425 mV, 18.5 mA/cm(2), and 64%, respectively. The significant improvement of α-phase FeSi(Al)/n-Si solar cells is due to the formation p(+-)n homojunction through the formation of re-grown crystalline silicon layer (~5-10 nm) at the silicide/silicon interface. Thickness of the regrown silicon layer is crucial for the silicide/silicon based photovoltaic devices. Performance of the α-FeSi(Al)/n-Si solar cells significantly depends on the thickness of α-FeSi(Al) layer and process temperature during the device fabrication. This study will open up new opportunities for the Si based photovoltaic technology using a simple, sustainable, and los cost method.

  7. Bainitic high-strength cast iron with globular graphite

    Science.gov (United States)

    Silman, G. I.; Makarenko, K. V.; Kamynin, V. V.; Zentsova, E. A.

    2013-07-01

    Special features of formation of bainitic structures in grayed cast irons are considered. The influence of the graphite phase and of the special features of chemical composition of the iron on the intermediate transformation in high-carbon alloys is allowed for. The range of application of high-strength cast irons with bainitic structure is determined. The paper is the last and unfinished work of G. I. Silman completed by his disciples as a tribute to their teacher.

  8. Development of thermophysical calculator for stainless steel casting alloys by using CALPHAD approach

    Directory of Open Access Journals (Sweden)

    In-Sung Cho

    2017-11-01

    Full Text Available The calculation of thermophysical properties of stainless steel castings and its application to casting simulation is discussed. It is considered that accurate thermophysical properties of the casting alloys are necessary for the valid simulation of the casting processes. Although previous thermophysical calculation software requires a specific knowledge of thermodynamics, the calculation method proposed in the present study does not require any special knowledge of thermodynamics, but only the information of compositions of the alloy. The proposed calculator is based on the CALPHAD approach for modeling of multi-component alloys, especially in stainless steels. The calculator proposed in the present study can calculate thermophysical properties of eight-component systems on an iron base alloy (Fe-C-Si-Cr-Mn-Ni-Cu-Mo, and several Korean standard stainless steel alloys were calculated and discussed. The calculator can evaluate the thermophysical properties of the alloys such as density, heat capacity, enthalpy, latent heat, etc, based on full Gibbs energy for each phase. It is expected the proposed method can help casting experts to devise the casting design and its process easily in the field of not only stainless steels but also other alloy systems such as aluminum, copper, zinc, etc.

  9. Development of a high strength, hydrogen-resistant austenitic alloy

    International Nuclear Information System (INIS)

    Chang, K.M.; Klahn, D.H.; Morris, J.W. Jr.

    1980-08-01

    Research toward high-strength, high toughness nonmagnetic steels for use in the retaining rings of large electrical generators led to the development of a Ta-modified iron-based superalloy (Fe-36 Ni-3 Ti-3 Ta-0.5 Al-1.3 Mo-0.3 V-0.01 B) which combines high strength with good toughness after suitable aging. The alloy did, however, show some degradation in fatigue resistance in gaseous hydrogen. This sensitivity was associated with a deformation-induced martensitic transformation near the fracture surface. The addition of a small amount of chromium to the alloy suppressed the martensite transformation and led to a marked improvement in hydrogen resistance

  10. Low Cycle Mechanical and Fatigue Properties of AlZnMgCu Alloy

    Directory of Open Access Journals (Sweden)

    Pysz S.

    2016-03-01

    Full Text Available The article presents the analysis of properties of the high-strength AlZnMgCu (abbr AlZn aluminium alloy and estimates possibilities of its application for responsible structures with reduced weight as an alternative to iron alloy castings. The aim of the conducted studies was to develop and select the best heat treatment regime for a 7xx casting alloy based on high-strength materials for plastic working from the 7xxx series. For analysis, wrought AlZnMgCu alloy (7075 was selected. Its potential of the estimated as-cast mechanical properties indicates a broad spectrum of possible applications for automotive parts and in the armaments industry. The resulting tensile and fatigue properties support the thesis adopted, while the design works further confirm these assumptions.

  11. Effect of cold working on the stress corrosion cracking resistance of nickel-chromium-iron alloys

    International Nuclear Information System (INIS)

    Yonezawa, T.; Onimura, K.

    1987-01-01

    In order to grasp the stress corrosion cracking resistance of cold worked nickel base alloys in PWR primary water, the effect of cold working on the stress corrosion cracking resistance of alloys 600, X-750 and 690, in high temperature water, have been studied. Stress corrosion cracking tests were conducted at 360 0 C (633K) in a simulated PWR primary water for about 12,000 hours (43.2Ms). From the test results, it is concluded that the stress corrosion cracking resistance in the cold worked Alloy 600 at the same applied stress level increases with an increase in cold working ratio, and the cold worked alloys of thermally treated 690 and X-750 have excellent stress corrosion cracking resistance. (Author)

  12. Cerium Titanate Nano dispersoids in Ni-base ODS Alloy

    Energy Technology Data Exchange (ETDEWEB)

    Kang, Suk Hoon; Chun, Young-Bum; Rhee, Chang-Kyu; Jang, Jinsung [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of); Chung, Hee-Suk [Korea Basic Science Institute, Jeonju (Korea, Republic of)

    2016-10-15

    Oxide-dispersion-strengthened (ODS) nickel-base alloys have potential for use in rather demanding elevated-temperature environments, such as aircraft turbine engines, heat exchanger of nuclear reactor. For improved high temperature performance, several ODS alloys were developed which possess good elevated temperature strength and over-temperature capacity plus excellent static oxidation resistance. The high temperature strength of ODS alloys is due to the presence of a uniform dispersion of fine, inert particles. Ceria mixed oxides have been studied because of their application potential in the formation of nanoclusters. By first principle study, it was estimated that the formation energy of the Ce-O dimer with voids in the nickel base alloy is lower than other candidates. The result suggests that the dispersion of the Ceria mixed oxides can suppress the voiding or swelling behavior of nickel base alloy during neutron irradiation. In this study, the evolution of cerium titanate nano particles was investigated using in-situ TEM. It was found that the Ce{sub 2}Ti{sub 3}O{sub 9} phase was easily formed rather than remain as CeO{sub 2} during annealing; Ti was effective to form the finer oxide particles. Ce{sub 2}Ti{sub 3}O{sub 9} is expected to do the great roll as dispersoids in Ni-base alloy, contribute to achieve the better high temperature property, high swelling resistance during neutron radiation.

  13. TA [B] Predicting Microstructure-Creep Resistance Correlation in High Temperature Alloys over Multiple Time Scales

    Energy Technology Data Exchange (ETDEWEB)

    Tomar, Vikas [Purdue Univ., West Lafayette, IN (United States)

    2017-03-06

    DoE-NETL partnered with Purdue University to predict the creep and associated microstructure evolution of tungsten-based refractory alloys. Researchers use grain boundary (GB) diagrams, a new concept, to establish time-dependent creep resistance and associated microstructure evolution of grain boundaries/intergranular films GB/IGF controlled creep as a function of load, environment, and temperature. The goal was to conduct a systematic study that includes the development of a theoretical framework, multiscale modeling, and experimental validation using W-based body-centered-cubic alloys, doped/alloyed with one or two of the following elements: nickel, palladium, cobalt, iron, and copper—typical refractory alloys. Prior work has already established and validated a basic theory for W-based binary and ternary alloys; the study conducted under this project extended this proven work. Based on interface diagrams phase field models were developed to predict long term microstructural evolution. In order to validate the models nanoindentation creep data was used to elucidate the role played by the interface properties in predicting long term creep strength and microstructure evolution.

  14. Electrochemical hydrogen storage alloys and batteries fabricated from Mg containing base alloys

    Science.gov (United States)

    Ovshinsky, Stanford R.; Fetcenko, Michael A.

    1996-01-01

    An electrochemical hydrogen storage material comprising: (Base Alloy).sub.a M.sub.b where, Base Alloy is an alloy of Mg and Ni in a ratio of from about 1:2 to about 2:1, preferably 1:1; M represents at least one modifier element chosen from the group consisting of Co, Mn, Al, Fe, Cu, Mo, W, Cr, V, Ti, Zr, Sn, Th, Si, Zn, Li, Cd, Na, Pb, La, Mm, and Ca; b is greater than 0.5, preferably 2.5, atomic percent and less than 30 atomic percent; and a+b=100 atomic percent. Preferably, the at least one modifier is chosen from the group consisting of Co, Mn, Al, Fe, and Cu and the total mass of the at least one modifier element is less than 25 atomic percent of the final composition. Most preferably, the total mass of said at least one modifier element is less than 20 atomic percent of the final composition.

  15. Corrosion behaviour of material no. 1. 4539 and nickel based alloys in gas waters. Korrosionsverhalten des Werkstoffs 1. 4539 und von Nickelbasis-Legierungen in Gaswaessern

    Energy Technology Data Exchange (ETDEWEB)

    Rolle, D [Didier Saeurebau GmbH, Koenigswinter (Germany); Buehler, H E [Didier-Werke AG, Anlagentechnik, Wiesbaden (Germany); Kalfa, H

    1993-01-01

    Laboratory tests with synthetic gas waters containing the gases ammonia, carbon dioxide, hydrogen sulphide and hydrogen cyanide were carried out in order to examine the influence of medium components on the corrosion of material No. 1.4539 and nickel based alloys Hastelloy C-4, C-22 and C-276. Hydrogen sulfide was identified as the decisive component for corrosion. For stainless steel corrosion rates of about 2 mm.a[sup -1] were already found at 50deg C in a critical pH-range with sulfide concentrations > 2%. As cyanide stimulates corrosion by dissolving sulfide surface layers by complexation of the iron ions, an increased material loss rate per unit area was found in the critical range with increasing cyanide concentration. The much more stable nickel based alloys only revealed considerable weight losses after being exposed in the autoclave at 100deg C. The graduation of the loss rates C-22 > C-4 > C-276 can be explained by the different contents of high grade alloy elements. The testing of nickel based alloys of the Hastelloy type and of material No. 1.4539 and 1.4571 by means of the dynamic tensile test (CERT-method) revealed no risks of stress corrosion cracking in the tested media. (orig.).

  16. Development of Advanced High Strength Cast Alloys for Heavy Duty Engines

    Energy Technology Data Exchange (ETDEWEB)

    Barlow, James [Caterpillar Inc., Mossville, IL (United States)

    2017-06-13

    Gray iron has been the primary alloy for heavy duty diesel engine core castings for decades. During recent decades the limitations of gray iron have been reached in some applications, leading to the use of compacted graphite iron in engine blocks and heads. Caterpillar has had compacted graphite designs in continuous production since the late 1980’s. Due to the drive for higher power density, decreased emissions and increased fuel economy, cylinder pressures and temperatures continue to increase. Currently no viable replacement for today’s compacted graphite irons exist at an acceptable cost level. This project explored methods to develop the next generation of heavy duty diesel engine materials as well as demonstrated some results on new alloy designs although cost targets will likely not be met.

  17. Corrosion phase formation on container alloys in basalt repository environments

    International Nuclear Information System (INIS)

    Johnston, R.G.; Anantatmula, R.P.; Lutton, J.M.; Rivera, C.L.

    1986-01-01

    The Basalt Waste Isolation Project is evaluating the suitability of basalt in southeastern Washington State as a possible location for a nuclear waste repository. The performance of the waste package, which includes the waste form, container, and surrounding packing material, will be affected by the stability of container alloys in the repository environment. Primary corrosion phases and altered packing material containing metals leached from the container may also influence subsequent reactions between the waste form and repository environment. Copper- and iron-based alloys were tested at 50 0 to 300 0 C in an air/steam environment and in pressure vessels in ground-water-saturated basalt-bentonite packing material. Reaction phases formed on the alloys were identified and corrosion rates were measured. Changes in adhering packing material were also evaluated. The observed reactions and their possible effects on container alloy durability in the repository are discussed

  18. The Evidence-Based Evaluation of Iron Deficiency Anemia.

    Science.gov (United States)

    Hempel, Eliana V; Bollard, Edward R

    2016-09-01

    Anemia is a prevalent disease with multiple possible etiologies and resultant complications. Iron deficiency anemia is a common cause of anemia and is typically due to insufficient intake, poor absorption, or overt or occult blood loss. Distinguishing iron deficiency from other causes of anemia is integral to initiating the appropriate treatment. In addition, identifying the underlying cause of iron deficiency is also necessary to help guide management of these patients. We review the key components to an evidence-based, cost-conscious evaluation of suspected iron deficiency anemia. Copyright © 2016 Elsevier Inc. All rights reserved.

  19. High-temperature oxidation of advanced FeCrNi alloy in steam environments

    Science.gov (United States)

    Elbakhshwan, Mohamed S.; Gill, Simerjeet K.; Rumaiz, Abdul K.; Bai, Jianming; Ghose, Sanjit; Rebak, Raul B.; Ecker, Lynne E.

    2017-12-01

    Alloys of iron-chromium-nickel are being explored as alternative cladding materials to improve safety margins under severe accident conditions. Our research focuses on non-destructively investigating the oxidation behavior of the FeCrNi alloy "Alloy 33" using synchrotron-based methods. The evolution and structure of oxide layer formed in steam environments were characterized using X-ray diffraction, hard X-ray photoelectron spectroscopy, X-ray fluorescence methods and scanning electron microscopy. Our results demonstrate that a compact and continuous oxide scale was formed consisting of two layers, chromium oxide and spinel phase (FeCr2O4) oxides, wherein the concentration of the FeCr2O4 phase decreased from the surface to the bulk-oxide interface.

  20. Study on Friction and Wear Characteristics of Aluminum Alloy Hydraulic Valve Body and Its Antiwear Mechanism

    Directory of Open Access Journals (Sweden)

    Rong Li

    2017-03-01

    Full Text Available In order for the working status of the aluminum alloyed hydraulic valve body to be controlled in actual conditions, a new friction and wear design device was designed for the cast iron and aluminum alloyed valve bodies comparison under the same conditions. The results displayed that: (1 The oil leakage of the aluminum alloyed hydraulic valve body was higher than the corresponding oil leakage of the iron body during the initial running stage. Besides during a later running stage, the oil leakage of the aluminum alloyed body was lower than corresponding oil leakage of the iron body; (2 The actual oil leakage of different materials consisted of two parts: the foundation leakage that was the leakage of the valve without wear and wear leakage that was caused by the worn valve body; (3 The aluminum alloyed valve could rely on the dust filling furrow and melting mechanism that led the body surface to retain dynamic balance, resulting in the valve leakage preservation at a low level. The aluminum alloy modified valve body can meet the requirements of hydraulic leakage under pressure, possibly constituting this alloy suitable for hydraulic valve body manufacturing.

  1. The role of sub-micron grain size in the development of rare earth hard magnetic alloys

    International Nuclear Information System (INIS)

    Davies, H.A.; Wang, Z.C.

    2004-01-01

    The magnetic properties of nanocrystalline melt spun rare earth-iron-boron alloys based on Nd or Pr and on Nd-Pr mixtures are compared for a wide range of RE:Fe ratio. Their magnetic properties are compared with those of corresponding alloy ribbons based on Nd. The Pr containing alloys have generally higher coercivity than their Nd counterparts because of the higher anisotropy constant of the Pr 2 Fe 14 B phase. Co substitution for Fe increases the Curie temperature and thermal stability for the nanophase alloys. Excellent magnetic property combinations were achieved for single phase Pr 12 (Fe 100-x Co x ) 82 B 6 (x=0-20) alloys, processed by overquenching and devitrification annealing. In contrast, in the case of nanocomposite Pr 10 (Fe 100-x Co x ) 84 B 6 alloys, based on Pr 2 Fe 14 B/α-Fe mixtures, only for 30% substitution of Fe by Co could useful enhancement of (BH) max be achieved, due to generally rather coarse α-Fe crystallites

  2. Corrosion resistance of Fe-based amorphous alloys

    International Nuclear Information System (INIS)

    Botta, W.J.; Berger, J.E.; Kiminami, C.S.; Roche, V.; Nogueira, R.P.; Bolfarini, C.

    2014-01-01

    Highlights: ► We report corrosion properties of Fe-based amorphous alloys in different media. ► The Cr-containing alloys had corrosion resistance close to that of Pt in all media. ► The wide range of electrochemical stability is relevant in many industrial domains. -- Abstract: Fe-based amorphous alloys can be designed to present an attractive combination of properties with high corrosion resistance and high mechanical strength. Such properties are clearly adequate for their technological use as coatings, for example, in steel pipes. In this work, we studied the corrosion properties of amorphous ribbons of the following Fe-based compositions: Fe 66 B 30 Nb 4 , [(Fe 0.6 Co 0.4 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , [(Fe 0.7 Co 0.3 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , Fe 56 Cr 23 Ni 5.7 B 16 , Fe 53 Cr 22 Ni 5.6 B 19 and Fe 50 Cr 22 Ni 5.4 B 23 . The ribbons were obtained by rapid solidification using the melt-spinning process, and were characterized by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and optical (OM) and scanning electron microscopy (SEM). The corrosion properties were evaluated by corrosion potential survey and potentiodynamic polarization. The Cr containing alloys, that is the FeCrNiB type of alloys, showed the best corrosion resistance properties with the formation of a stable passive film that ensured a very large passivation plateau

  3. Application of laser cladding to the aeroengine component. Koku engine buhin eno laser nikumori yosetsu no tekiyo

    Energy Technology Data Exchange (ETDEWEB)

    Morita, A [Ishikawajima-Harima Heavy Industries, Co. Ltd., Tokyo (Japan)

    1991-08-01

    Keeping the pace with recent development and application of laser cladding, hard-facing is used more frequently on turbine blades made of superalloys used in aeroengines. This paper explains the basic principles and features of laser hard-facing technique, welding parameters, and examples of practical use. Examples of practical use include application to turbine blades used in ALF502R-5 turbo fan engines for commuter aircraft and high-pressure turbine blades used in RB211 turbo fan engines for large passenger aircraft. In the former engine, improvement of abrasion resistance was intended at the shroud section where blades are in contact with each other, for which inconel was used as the base material and CO-group alloy as the welding material. The welding used a powder supply system with a laser generator oscillating CO{sub 2} at 5 kW and employing a beam collecting mirror plus scanner to attain a beam covering wider width. Faces with higher performance were obtained than by the conventional TIG welding, and the finishing time was decreased largely. 2 refs., 9 figs., 3 tabs.

  4. Development of weldable, corrosion-resistant iron-aluminide (FeAl) alloys

    Energy Technology Data Exchange (ETDEWEB)

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.; Alexander, D.J. [Oak Ridge National Lab., TN (United States)

    1997-04-01

    A boron-microalloyed FeAl alloy (Fe-36Al-0.2Mo-0.05Zr-0.13C, at.%, with 100-400 appm B) with improved weldability and mechanical properties was developed in FY 1994. A new scale-up and industry technology development phase for this work began in FY 1995, pursuing two parallel paths. One path was developing monolithic FeAl component and application technology, and the other was developing coating/cladding technology for alloy steels, stainless steels and other Fe-Cr-Ni alloys. In FY 1995, it was found that cast FeAl alloys had good strength at 700-750{degrees}C, and some (2.5%) ductility in air at room-temperature. Hot-extruded FeAl with refined grain size was found to have ductility and to also have good impact-toughness at room-temperature. Further, it was discovered that powder-metallurgy (P/M) FeAl, consolidated by direct hot-extrusion at 950-1000{degrees}C to have an ultra fine-grained microstructure, had the highest ductility, strength and impact-toughness ever seen in such intermetallic alloys.

  5. A novel high-strength and highly corrosive biodegradable Fe-Pd alloy: Structural, mechanical and in vitro corrosion and cytotoxicity study.

    Science.gov (United States)

    Čapek, Jaroslav; Msallamová, Šárka; Jablonská, Eva; Lipov, Jan; Vojtěch, Dalibor

    2017-10-01

    Recently, iron-based materials have been considered as candidates for the fabrication of biodegradable load-bearing implants. Alloying with palladium has been found to be a suitable approach to enhance the insufficient corrosion rate of iron-based alloys. In this work, we have extensively compared the microstructure, the mechanical and corrosion properties, and the cytotoxicity of an FePd2 (wt%) alloy prepared by three different routes - casting, mechanical alloying and spark plasma sintering (SPS), and mechanical alloying and the space holder technique (SHT). The properties of the FePd2 (wt%) were compared with pure Fe prepared in the same processes. The preparation route significantly influenced the material properties. Materials prepared by SPS possessed the highest values of mechanical properties (CYS~750-850MPa) and higher corrosion rates than the casted materials. Materials prepared by SHT contained approximately 60% porosity; therefore, their mechanical properties reached the lowest values, and they had the highest corrosion rates, approximately 0.7-1.2mm/a. Highly porous FePd2 was tested in vitro according to the ISO 10993-5 standard using L929 cells, and two-fold diluted extracts showed acceptable cytocompatibility. In general, alloying with Pd enhanced both mechanical properties and corrosion rates and did not decrease the cytocompatibility of the studied materials. Copyright © 2017 Elsevier B.V. All rights reserved.

  6. Supercritical water corrosion of high Cr steels and Ni-base alloys

    International Nuclear Information System (INIS)

    Jang, Jin Sung; Han, Chang Hee; Hwang, Seong Sik

    2004-01-01

    High Cr steels (9 to 12% Cr) have been widely used for high temperature high pressure components in fossil power plants. Recently the concept of SCWR (supercritical water-cooled reactor) has aroused a keen interest as one of the next generation (Generation IV) reactors. Consequently Ni-base (or high Ni) alloys as well as high Cr steels that have already many experiences in the field are among the potential candidate alloys for the cladding or reactor internals. Tentative inlet and outlet temperatures of the anticipated SCWR are 280 and 510 .deg. C respectively. Among many candidate alloys there are austenitic stainless steels, Ni base alloys, ODS alloys as well as high Cr steels. In this study the corrosion behavior of the high Cr steels and Ni base (or high Ni) alloys in the supercritical water were investigated. The corrosion behavior of the unirradiated base metals could be used in the near future as a guideline for the out-of-pile or in-pile corrosion evaluation tests

  7. Inverse isotope effect in iron-based superconductor

    International Nuclear Information System (INIS)

    Shirage, Parasharam M.; Kihou, Kunihiro; Miyazawa, Kiichi; Lee, Chul-Ho; Kito, Hijiri; Yoshida, Yoshiyuki; Eisaki, Hiroshi; Tanaka, Yasumoto; Iyo, Akira

    2010-01-01

    We have found that (Ba, K)Fe 2 As 2 superconductor (a transition temperature, T c ∼ 38 K) shows an inverse Iron isotope effect (α Fe = -0.18 ± 0.03, where T c ∼ M -αFe and M is the iron isotope mass), i.e. the sample containing the larger iron mass depicts higher T c . Systematic studies using three types of Fe-isotopes ( 54 Fe, natural Fe and 57 Fe) reveal a clear inverse shift on T c by measurements of temperature dependent magnetization and resistivity. The inverse isotope effect that is the first case in high-T c superconductors strongly suggests that superconducting mechanism of the iron-based system is not explained by conventional BCS theory mediated by phonons.

  8. Characterization of the microstructure in Mg based alloy

    KAUST Repository

    Kutbee, Arwa T

    2013-06-01

    The cast products Mg–Sn based alloys are promising candidates for automobile industries, since they provide a cheap yet thermally stable alternative to existing alloys. One drawback of the Mg–Sn based alloys is their insufficient hardness. The hardenability can be improved by engineering the microstructure through additions of Zn to the base alloy and selective aging conditions. Therefore, detailed knowledge about the microstructural characteristics and the role of Zn to promote precipitation hardening is essential for age hardenable Mg-based alloys. In this work, microstructural investigation of the Mg–1.4Sn–1.3Zn–0.1Mn (at.%) precipitation system was performed using TEM. The chemical composition of the precipitates was analyzed using EDS. APT was employed to obtain precise chemical information on the distribution of Zn in the microstructure. It was found from microstructural studies that different precipitates with varying sizes and phases were present; lath-shaped precipitates of the Mg2Sn phase have an incoherent interface with the matrix, unlike the lath-shaped MgZn2 precipitates. Furthermore, nano-sized precipitates dispersed in the microstructure with short-lath morphology can either be enriched with Sn or Zn. On the other hand, APT analysis revealed the strong repulsion between Sn and Zn atoms in a portion of the analysis volume. However, larger reconstruction volume required to identify the role of Zn is still limited to the optimization of specimen preparation.

  9. Ultrasmall iron particles prepared by use of sodium amalgam

    DEFF Research Database (Denmark)

    Linderoth, Søren; Mørup, Steen

    1990-01-01

    Ultrasmall magnetic particles containing iron have been prepared by reduction of iron ions by the use of sodium in mercury. Mössbauer studies at 12 K show that the magnetic hyperfine field is significantly larger than in bulk alpha-Fe, suggesting that an iron mercury alloy rather than alpha-Fe has...... been formed. The particles exhibit superparamagnetic relaxation above 120 K. Journal of Applied Physics is copyrighted by The American Institute of Physics....

  10. Fracture assessment for a dissimilar metal weld of low alloy steel and Ni-base alloy

    Energy Technology Data Exchange (ETDEWEB)

    Ogawa, Takuya, E-mail: takuya4.ogawa@toshiba.co.jp [Toshiba Corporation Power Systems Company, Power and Industrial Systems Research and Development Center, 8, Shinsugita-cho, Isogo-ku, Yokohama 235-8523 (Japan); Itatani, Masao; Saito, Toshiyuki; Hayashi, Takahiro; Narazaki, Chihiro; Tsuchihashi, Kentaro [Toshiba Corporation Power Systems Company, Power and Industrial Systems Research and Development Center, 8, Shinsugita-cho, Isogo-ku, Yokohama 235-8523 (Japan)

    2012-02-15

    Recently, instances of SCC in Ni-base alloy weld metal of light water reactor components have been reported. Despite the possibility of propagation of SCC crack to the fusion line between low alloy steel (LAS) of pressure vessel and Ni-base alloy of internal structure, a fracture assessment method of dissimilar metal welded joint has not been established. The objective of this study is to investigate a fracture mode of dissimilar metal weld of LAS and Ni-base alloy for development of a fracture assessment method for dissimilar metal weld. Fracture tests were conducted using two types of dissimilar metal weld test plates with semi-elliptical surface crack. In one of the test plates, the fusion line lies around the surface points of the surface crack and the crack tips at the surface points have intruded into LAS. Material ahead of the crack tip at the deepest point is Ni-base alloy. In the other, the fusion line lies around the deepest point of the surface crack and the crack tip at the deepest point has intruded into LAS. Material ahead of the crack tip at the deepest point is LAS. The results of fracture tests using the former type of test plate reveal that the collapse load considering the proportion of ligament area of each material gives a good estimation for fracture load. That is, fracture assessment based on plastic collapse mode is applicable to the former type of test plate. It is also understood that a fracture assessment method based on the elastic-plastic fracture mode is suitable for the latter type of test plate.

  11. Magnetic properties of magnetic glass-like carbon prepared from furan resin alloyed with magnetic fluid

    Energy Technology Data Exchange (ETDEWEB)

    Nakamura, Kazumasa, E-mail: naka@sss.fukushima-u.ac.jp [Materials Science Area, Graduate School of Symbiotic Systems Science and Technology, Fukushima University, 1 Kanayagawa, Fukushima 960-1296 (Japan); Okuyama, Kyoko [Materials Science Area, Graduate School of Symbiotic Systems Science and Technology, Fukushima University, 1 Kanayagawa, Fukushima 960-1296 (Japan); Takase, Tsugiko [Institute of Environmental Radioactivity (IER), Fukushima University, 1 Kanayagawa, Fukushima 960-1296 (Japan)

    2017-03-01

    Magnetic glass-like carbons that were heat-treated at different temperatures or were filled with different magnetic nanoparticle contents were prepared from furan resin alloyed with magnetic fluid (MF) or Fe{sub 3}O{sub 4} powder in their liquid-phase states during mixing. Compared to the Fe{sub 3}O{sub 4} powder-alloyed carbon, the MF-alloyed carbon has highly dispersed the nanoparticles, and has the excellent saturation magnetization and coercivity. It is implied that saturation magnetizations are related to changes in the types of phases for the nanoparticles and the relative intensities of X-ray diffraction peaks for iron and iron-containing compounds in the carbons. Additionally, the coercivities are possibly affected by the size and crystallinity of the nanoparticles, the relative amounts of iron, and the existence of amorphous compounds on the carbon surfaces. - Highlights: • Magnetic glass-like carbons were prepared from furan resin alloyed with magnetic fluid. • The nanoparticles of MF-alloyed GLCs were highly dispersed. • MF-alloyed GLCs had excellent magnetic properties compared to powder-alloyed ones. • The magnetic properties changed with treatment temperature and nanoparticle content. • The changes in magnetic properties were investigated with XRD and FE-SEM.

  12. Thermal analysis control of in-mould and ladle inoculated grey cast irons

    Directory of Open Access Journals (Sweden)

    Mihai Chisamera

    2009-05-01

    Full Text Available The effect of addition of 0.05wt.% to 0.25 wt.% Ca, Zr, Al-FeSi alloy on in-ladle and in-mould inoculation of grey cast irons was investigated. In the present paper, the conclusions drawn are based on thermal analysis. For the solidification pattern, some specific cooling curves characteristics, such as the degree of undercooling at the beginning of eutectic solidifi cation and at the end of solidifi cation, as well as the recalescence level, are identifi ed to be more infl uenced by the inoculation technique. The degree of eutectic undercooling of the electrically melted base iron having 0.025% S, 0.003% Al and 3.5% Ce is excessively high (39–40℃, generating a relatively high need for inoculation. Under these conditions, the in-mould inoculation has a more signifi cant effect compared to ladle inoculation, especially at lower inoculant usage (less than 0.20 wt.%. Generally, the efficiency of 0.05wt.%–0.15wt.% of alloy for in-mould inoculation is comparable to, or better than, that of 0.15wt.%–0.25wt.% addition in ladle inoculation procedures. In order to secure stable and controlled processes, representative thermal analysis parameters could be used, especially in thin wall grey iron castings production.

  13. Electronic structure of disordered Fe-V alloys

    International Nuclear Information System (INIS)

    Krause, J.C.; Paduani, C.; Schaff, J.; Costa, M.I. Jr. da

    1998-01-01

    The first-principles discrete variational method is employed to investigate the electronic structure and local magnetic properties of disordered Fe-V alloys. The spin-polarized case is considered in the formalism of the local-spin-density approximation, with the exchange-correlation term of von Barth endash Hedin. The effect on the local magnetic properties of adding V atoms in the immediate neighborhood of iron atoms is investigated. The partial density of states, hyperfine field (H c ), magnetic moment (μ), and isomer shift are obtained for the central atom of the cluster. For the impurity V atom in the bcc iron host the calculated values for H c and μ are -203 kG and -0.86μ B , respectively. The isolated Fe atom in a bcc vanadium host exhibits a collapsed moment and acts as a receptor for electrons. In ordered alloys the calculations indicate also a vanishing moment at iron sites. copyright 1998 The American Physical Society

  14. The structure of abrasion-resisting castings made of chromium cast iron

    Directory of Open Access Journals (Sweden)

    D. Kopyciński

    2011-01-01

    Full Text Available In this study presents the analyse of chrome iron cast structure (as-cast condition which are used in rugged conditions abrasion-percussive and high temperature. While producing the casts of chrome iron major influence has been preserve the structure of technologi cal process parameters. The addition to Fe-C-Cr alloy Ni, Mo or Cu and then proper heat treatment leads to the improvement of functional and mechanical cast qualities. Then it is possible to develop high mechanical properties which are recommended by PN-EN12513. As can it be seen from the above research silicon is an adverse chemical element in this kind of alloy cast iron. However, the reason of cracksappearing in chrome iron casts are phosphorus eutectic microareas. When the compound of Si and P reach the critical point, described inPN-88/H-83144 outdated standard, the microareas might appear.

  15. Calcium-assisted reduction of cobalt ferrite nanoparticles for nanostructured iron cobalt with enhanced magnetic performance

    International Nuclear Information System (INIS)

    Qi, B.; Andrew, J. S.; Arnold, D. P.

    2017-01-01

    This paper demonstrates the potential of a calcium-assisted reduction process for synthesizing fine-grain (~100 nm) metal alloys from metal oxide nanoparticles. To demonstrate the process, an iron cobalt alloy (Fe_6_6Co_3_4) is obtained by hydrogen annealing 7-nm cobalt ferrite (CoFe_2O_4) nanoparticles in the presence of calcium granules. The calcium serves as a strong reducing agent, promoting the phase transition from cobalt ferrite to a metallic iron cobalt alloy, while maintaining high crystallinity. Magnetic measurements demonstrate the annealing temperature is the dominant factor of tuning the grain size and magnetic properties. Annealing at 700 °C for 1 h maximizes the magnetic saturation, up to 2.4 T (235 emu/g), which matches that of bulk iron cobalt.

  16. Calcium-assisted reduction of cobalt ferrite nanoparticles for nanostructured iron cobalt with enhanced magnetic performance

    Energy Technology Data Exchange (ETDEWEB)

    Qi, B. [University of Florida, Interdisciplinary Microsystems Group, Department of Electrical and Computer Engineering (United States); Andrew, J. S. [University of Florida, Department of Materials Science and Engineering (United States); Arnold, D. P., E-mail: darnold@ufl.edu [University of Florida, Interdisciplinary Microsystems Group, Department of Electrical and Computer Engineering (United States)

    2017-03-15

    This paper demonstrates the potential of a calcium-assisted reduction process for synthesizing fine-grain (~100 nm) metal alloys from metal oxide nanoparticles. To demonstrate the process, an iron cobalt alloy (Fe{sub 66}Co{sub 34}) is obtained by hydrogen annealing 7-nm cobalt ferrite (CoFe{sub 2}O{sub 4}) nanoparticles in the presence of calcium granules. The calcium serves as a strong reducing agent, promoting the phase transition from cobalt ferrite to a metallic iron cobalt alloy, while maintaining high crystallinity. Magnetic measurements demonstrate the annealing temperature is the dominant factor of tuning the grain size and magnetic properties. Annealing at 700 °C for 1 h maximizes the magnetic saturation, up to 2.4 T (235 emu/g), which matches that of bulk iron cobalt.

  17. Acoustic properties of TiNiMoFe base alloys

    International Nuclear Information System (INIS)

    Gyunter, V.Eh.; Chernyshev, V.I.; Chekalkin, T.L.

    2000-01-01

    The regularity of changing the acoustic properties of the TiNi base alloys in dependence on the alloy composition and impact temperature is studied. It is shown that the oscillations of the TiNiMoFe base alloys within the temperature range of the B2 phase existence and possible appearance of the martensite under the load differ from the traditional materials oscillations. After excitation of spontaneous oscillations within the range of M f ≤ T ≤ M d there exists the area of long-term and low-amplitude low-frequency acoustic oscillations. It is established that free low-frequency oscillations of the TH-10 alloy sample are characterized by the low damping level in the given temperature range [ru

  18. Microstructures and oxidation behavior of some Molybdenum based alloys

    Energy Technology Data Exchange (ETDEWEB)

    Ray, Pratik Kumar [Iowa State Univ., Ames, IA (United States)

    2011-01-01

    The advent of Ni based superalloys revolutionized the high temperature alloy industry. These materials are capable of operating in extremely harsh environments, comprising of temperatures around 1050 C, under oxidative conditions. Demands for increased fuel efficiency, however, has highlighted the need for materials that can be used under oxidative conditions at temperatures in excess of 1200 C. The Ni based superalloys are restricted to lower temperatures due to the presence of a number of low melting phases that melt in the 1250 - 1450 C, resulting in softening of the alloys above 1000 C. Therefore, recent research directions have been skewed towards exploring and developing newer alloy systems. This thesis comprises a part of such an effort. Techniques for rapid thermodynamic assessments were developed and applied to two different systems - Mo-Si alloys with transition metal substitutions (and this forms the first part of the thesis) and Ni-Al alloys with added components for providing high temperature strength and ductility. A hierarchical approach towards alloy design indicated the Mo-Ni-Al system as a prospective candidate for high temperature applications. Investigations on microstructures and oxidation behavior, under both isothermal and cyclic conditions, of these alloys constitute the second part of this thesis. It was seen that refractory metal systems show a marked microstructure dependence of oxidation.

  19. Antiferromagnetism and its origin in iron-based superconductors (Review Article)

    International Nuclear Information System (INIS)

    Ding, Ming-Cui; Zhang, Yu-Zhong; Lin, Hai-Qing

    2014-01-01

    In iron-based superconductors, unravelling the origin of the antiferromagnetism is a crucial step towards understanding the high-T c superconductivity as it is widely believed that the magnetic fluctuations play important roles in the formation of the Cooper pairs. Therefore, in this paper, we will briefly review experimental results related to the antiferromagnetic state in iron-based superconductors and focus on a review of the theoretical investigations which show applicability of the itinerant scenario to the observed antiferromagnetism and corresponding phase transitions in various families of the iron-based superconductors. A proposal of coupling between frustrated and un frustrated bands for understanding the reduced magnetic moment typically observed in iron pnictides is also reviewed. While all the above theoretical investigations do not rule out a possible existence of localized electrons in iron-based superconductors, these results strongly indicate a close relation between itinerant electrons and the magnetically ordered state and point out the importance of taking into account the orbital degrees of freedom.

  20. Anionic Surfactant as a Corrosion Inhibitor for Synthesized Ferrous Alloy in Acidic Solution

    Directory of Open Access Journals (Sweden)

    Farida Kellou-Kerkouche

    2013-01-01

    Full Text Available The effect of temperature on the corrosion behaviour of a synthesized iron-based alloy in 1 N sulphuric acid solution has been examined by means of three electrochemical techniques. Thereafter, we studied the influence of an anionic surfactant (sodium dodecyl benzene sulfonate at various concentrations on the electrochemical behaviour of the ferrous alloy. The obtained results show that the temperature increase reduced the performance of the used alloy, in the acidic environment. Otherwise, the surfactant inhibits the alloy dissolution in the sulphuric acid, through its adsorption on the metal surface without modifying the mechanism of corrosion process. We also noticed that the highest inhibition effect is obtained at a concentration above its critical micelle concentration (CMC. Langmuir adsorption isotherm fits well with the experimental data.