Direct Biohydrometallurgical Extraction of Iron from Ore

Energy Technology Data Exchange (ETDEWEB)

T.C. Eisele

2005-10-01

A completely novel approach to iron extraction was investigated, based on reductive leaching of iron by anaerobic bacteria. Microorganisms were collected from an anaerobic bog where natural seepage of dissolved iron was observed. This mixed culture was used to reduce insoluble iron in a magnetite ore to the soluble ferrous (Fe{sup +2}) state. While dissolution rates were slow, concentrations of dissolved iron as high as 3487 mg/l could be reached if sufficient time was allowed. A factorial study of the effects of trace nutrients and different forms of organic matter indicated that the best dissolution rates and highest dissolved iron concentrations were achieved using soluble carbohydrate (sucrose) as the bacterial food source, and that nutrients other than nitrogen, phosphorus, potassium, sodium, and acetate were not necessary. A key factor in reaching high levels of dissolved iron was maintaining a high level of carbon dioxide in solution, since the solubility of iron carbonates increases markedly as the quantity of dissolved carbon dioxide increases. Once the iron is dissolved, it has been demonstrated that the ferrous iron can then be electroplated from solution, provided that the concentration of iron is sufficiently high and the hydrogen ion concentration is sufficiently low. However, if the leaching solution is electrolyzed directly, organic matter precipitates at the cathode along with the metallic iron. To prevent this problem, the ferrous iron should be separated from the bulk solution in a more concentrated, purified form. One route to accomplishing this is to take advantage of the change in solubility of ferrous iron as a function of carbon dioxide concentration. By cycling the concentration of carbon dioxide in solution, it is possible to produce an iron-rich concentrate that should be suitable for electrolysis. This represents the first viable hydrometallurgical method for leaching iron directly from ore and producing metallic iron.

Application of nonisothermal kinetic techniques on the reduction of three commercial iron ore agglomerates

International Nuclear Information System (INIS)

Bedolla, E.; Leon, C.A.; Aguilar, E.A.

1997-01-01

The mechanism of reduction of iron ore agglomerates by both isothermal and nonisothermal TG studies was investigated, and the work was complemented with the structural characterization of the total and partially reacted samples. Three different commercial hematite pellets were studied. The mechanisms of reduction were obtained under isothermal conditions, resulting in a fitting to chemical reaction models. Nonisothermal reduction was carried out using a TGA system (CAHN TG-171) from 600 to 1,000 degree centigree maintaining a lineal heating rate of 4,7 and 10 degree centigree/min, and the reducing atmospheres used were H 2 (100%) and H 2 -CO(95:5). The kinetic parameters were evaluated by Coats and Redfern, Dixit and Ray and Prakash and Ray techniques. It was found that the lower the heating rate, the higher the reduction degree and the higher activation energy. The activation energy for reduction with the mixture H 2 -CO was always higher than that obtained with pure H 2 . (Author)

Corrosion behavior of austempered ductile iron (ADI) in iron ore slurry

African Journals Online (AJOL)

Corrosion behavior of austempered ductile iron (ADI) in iron ore slurry was studied as a function of the microstructure developed by austempering at 380 and 300°C for different exposure time in the slurry. The corrosion rates of the ADI balls immersed in the iron ore slurry was determined using weight loss method.

Extracting phosphoric iron under laboratorial conditions smelting bog iron ores

International Nuclear Information System (INIS)

Török, B; Thiele, A

2013-01-01

In recent years it has been indicated by archaeometric investigations that phosphoric-iron (P-iron, low carbon steel with 0,5-1,5wt% P), which is an unknown and unused kind of steel in the modern industry, was widely used in different parts of the world in medieval times. In this study we try to explore the role of phosphorus in the arhaeometallurgy of iron and answer some questions regarding the smelting bog iron ores with high P-content. XRF analyses were performed on bog iron ores collected in Somogy county. Smelting experiments were carried out on bog iron ores using a laboratory model built on the basis of previously conducted reconstructed smelting experiments in copies of excavated furnaces. The effect of technological parameters on P-content of the resulted iron bloom was studied. OM and SEM-EDS analyses were carried out on the extracted iron and slag samples. On the basis of the material analyses it can be stated that P-iron is usually extracted but the P-content is highly affected by technological parameters. Typical microstructures of P-iron and of slag could also be identified. It could also be established that arsenic usually solved in high content in iron as well

Modeling drying of iron ore pellets

OpenAIRE

Ljung, Anna-Lena

2010-01-01

Iron ore pellets are a highly refined product supplied to the steel making industry for use in blast furnaces or direct reduction processes. The use of pellets offers many advantages such as customer adopted products, transportability and mechanical strength yet the production is time and energy consuming. Being such, there is a natural driving force to enhance the pelletization in order to optimize production and improve quality. The aim with this thesis is to develop numerical models with w...

Iron-ore resources of the United States including Alaska and Puerto Rico, 1955

Science.gov (United States)

Carr, Martha S.; Dutton, Carl E.

1959-01-01

minerals are associated with other rock-forming minerals, the iron content of marketable ore has a lower range from 30 to 67 percent.Chemical constituents other than iron also are important in determining the marketability of iron ore. Although some iron ores can be used in the blast furnace as mined, others must first be improved either chemically by reduction of undesirable constituents, or physically by aggregation. Phosphorus and sulfur particularly are common deleterious elements; excessive silica is also undesirable but within certain limits can be controlled by additional flux. Lime and magnesia are beneficial in specified amounts because of their fluxing qualities, and a small amount of alumina improves the fluidity of slag. Manganese is especially desirable as a deoxidizing and desulfurizing agent. Titanium, chromium, and nickel must also be considered in the use of ore containing these elements.The principal iron-ore deposits in the United States have been formed by three processes. Hematite-bearing bedded deposits such as those at Birmingham, Ala., are marine sedimentary rocks which, except for weathering along the outcrop, have remained practically unaltered since deposition. Deposits of the Lake Superior region, also in sedimentary strata, originally had a slightly lower iron content than those at-Birmingham, but ore bodies of hematite and limonite were formed by removal of other constituents in solution after deposition of the beds, with a relative increase of iron content in the material remaining. Limestone adjacent to igneous intrusions has been replaced by magnetite deposits at Cornwall, Pa., and by hematite-magnetite deposits near Cedar City, Utah. Magnetite deposits in New Jersey and in the Adirondack Mountains of New York are generally believed to have been formed by replacement of grains of other minerals in metamorphic rocks. Iron-ore resources are made up of reserves of iron ore, material usable under existing economic and technologic conditions

Iron isotope fractionation during hydrothermal ore deposition and alteration

Science.gov (United States)

Markl, Gregor; von Blanckenburg, Friedhelm; Wagner, Thomas

2006-06-01

Iron isotopes fractionate during hydrothermal processes. Therefore, the Fe isotope composition of ore-forming minerals characterizes either iron sources or fluid histories. The former potentially serves to distinguish between sedimentary, magmatic or metamorphic iron sources, and the latter allows the reconstruction of precipitation and redox processes. These processes take place during ore formation or alteration. The aim of this contribution is to investigate the suitability of this new isotope method as a probe of ore-related processes. For this purpose 51 samples of iron ores and iron mineral separates from the Schwarzwald region, southwest Germany, were analyzed for their iron isotope composition using multicollector ICP-MS. Further, the ore-forming and ore-altering processes were quantitatively modeled using reaction path calculations. The Schwarzwald mining district hosts mineralizations that formed discontinuously over almost 300 Ma of hydrothermal activity. Primary hematite, siderite and sulfides formed from mixing of meteoric fluids with deeper crustal brines. Later, these minerals were partly dissolved and oxidized, and secondary hematite, goethite and iron arsenates were precipitated. Two types of alteration products formed: (1) primary and high-temperature secondary Fe minerals formed between 120 and 300 °C, and (2) low-temperature secondary Fe minerals formed under supergene conditions (illustrates the potential of the new technique in deciphering ore formation and alteration processes. Isotope ratios are strongly dependent on and highly characteristic of fluid and precipitation histories. Therefore, they are less suitable to provide information on Fe sources. However, it will be possible to unravel the physico-chemical processes leading to the formation, dissolution and redeposition of ores in great detail.

Challenges facing the North American iron ore industry

Science.gov (United States)

Jorgenson, J.D.

2005-01-01

During the 20th century, the iron ore mining industries of Canada and the United States passed through several periods of transformation. The beginning of the 21st century has seen yet another period of transformation, with the economic failure of a number of steel companies, the acquisition of their facilities by more viable steelmakers, and the consolidation of control within the North American iron ore industry. Changes in Canadian and United States iron ore production and the market control structure involved are analysed. The consolidation of ownership, formation of foreign joint ventures within Nordi America, planned divestitures of upstream activities by steelmakers, and industry changes made to ensure availability of feedstocks will be reviewed. The ttaditional isolation of the Canadian and United States iron ore operations and their strong linkage to downstream steel production will be discussed in the context of a changing global economy. Management-labour conflicts that have taken place and agreements made during 2000 through 2004 will be discussed in the context of the economic environment leading up to these agreements. Cooperative agreements between competing Canadian and United States companies to resolve client needs in processing and blending will be examined. A joint industry-government project designed to use new technology to produce direct reduced iron nuggets of 96 - 98 per cent iron content using non-coking coals will also be assessed. Changes in iron ore transportation methods, ownership and infrastructure will be reviewed for both rail and inland waterway transport between Canadian and United States companies. A brief analysis of social and environmental issues relating to sustainable development of the Canadian-United States iron ore industry will be included.

Natural resources sustainability: iron ore mining

International Nuclear Information System (INIS)

De La Torre de Palacios, Luis

2011-01-01

In the present article, a new tool to determine environmental sustainability, the energy impact index (EII) was developed to classify different iron mine projects according to two main parameters including energy consumption and CO 2 emissions. The EII considers the characteristics of the mineral (such as the quality, size, hardness, iron ore grade, reducibility, mineral/waste rate, and type of deposit), mining processes (type of exploitation, ore processing, available technology), and transportation (distance to cover).

Iron ore catalysts for methane decomposition to make CO x free hydrogen and carbon nano material

KAUST Repository

Zhou, Lu; Enakonda, Linga Reddy; Li, Sheng; Gary, Daniel; Del-Gallo, Pascal; Mennemann, Christina; Basset, Jean-Marie

2018-01-01

In this work, for the first time, iron ores with 91.7%–96.2% FeO, 1.3%–2.3% AlO, 1.2%–4.5% SiO, 1.3%–3.9% NaO, were studied directly as bulk catalysts for methane decomposition. By hydrogen pre-reduction at 850 °C, FeO species on iron ores were

Isolation and identification of iron ore-solubilising fungus

Directory of Open Access Journals (Sweden)

Damase Khasa

2010-09-01

Full Text Available Potential mineral-solubilising fungi were successfully isolated from the surfaces of iron ore minerals. Four isolates were obtained and identified by molecular and phylogenetic methods as close relatives of three different genera, namely Penicillium (for isolate FO, Alternaria (for isolates SFC2 and KFC1 and Epicoccum (for isolate SFC2B. The use of tricalcium phosphate (Ca₃(PO₄₂in phosphate-solubilising experiments confirmed isolate FO as the only phosphate solubiliser among the isolated fungi. The bioleaching capabilities of both the fungus and its spent liquid medium were tested and compared using two types of iron ore materials, conglomerate and shale, from the Sishen Iron Ore Mine as sources of potassium (K and phosphorus (P. The spent liquid medium removed more K (a maximum of 32.94% removal, from conglomerate, than the fungus (a maximum of 21.36% removal, from shale. However, the fungus removed more P (a maximum of 58.33% removal, from conglomerate than the spent liquid medium (a maximum of 29.25% removal, from conglomerate. The results also indicated a potential relationship between the removal of K or P and the production of organic acids by the fungus. A high production of gluconic acid could be related to the ability of the fungus to reduce K and P. Acetic, citric and maleic acids were also produced by the fungus, but in lower quantities. In addition, particle size and iron ore type were also shown to have significant effects on the removal of potassium and phosphorus from the iron ore minerals. We therefore conclude that the spent liquid medium from the fungal isolate FO can potentially be used for biobeneficiation of iron ore minerals.

Microbial Beneficiation of Salem Iron Ore Using Penicillium purpurogenum

Science.gov (United States)

Mishra, M.; Pradhan, M.; Sukla, L. B.; Mishra, B. K.

2011-02-01

High alumina and silica content in the iron ore affects coke rate, reducibility, and productivity in a blast furnace. Iron ore is being beneficiated all around the world to meet the quality requirement of iron and steel industries. Choosing a beneficiation treatment depends on the nature of the gangue present and its association with the ore structure. The advanced physicochemical methods used for the beneficiation of iron ore are generally unfriendly to the environment. Biobeneficiation is considered to be ecofriendly, promising, and revolutionary solutions to these problems. A characterization study of Salem iron ore indicates that the major iron-bearing minerals are hematite, magnetite, and goethite. Samples on average contains (pct) Fe2O3-84.40, Fe (total)-59.02, Al2O3-7.18, and SiO2-7.53. Penicillium purpurogenum (MTCC 7356) was used for the experiment . It removed 35.22 pct alumina and 39.41 pct silica in 30 days in a shake flask at 10 pct pulp density, 308 K (35 °C), and 150 rpm. In a bioreactor experiment at 2 kg scale using the same organism, it removed 23.33 pct alumina and 30.54 pct silica in 30 days at 300 rpm agitation and 2 to 3 l/min aeration. Alumina and silica dissolution follow the shrinking core model for both shake flask and bioreactor experiments.

Effective Processing of the Iron Ores

Science.gov (United States)

Kuskov, Vadim; Kuskova, Yana; Udovitsky, Vladimir

2017-11-01

Effective technology for a complex wasteless processing of the iron ores has been designed and includes three main components (plats): comminution plant, briquette plant, pigment plant. The comminution is done per energy effective technology. Using of briquetting for ores clotting enables the costs cut and brings to a higher level of environmental safety of the process. Briquette formation can be done as a regular pressing, as an extrusion. Developed technology allows to produce high quality competitively products for metallurgy industry and red iron oxide pigments. The whole production line impacts the environment in a minimal manner.

Effective Processing of the Iron Ores

Directory of Open Access Journals (Sweden)

Kuskov Vadim

2017-01-01

Full Text Available Effective technology for a complex wasteless processing of the iron ores has been designed and includes three main components (plats: comminution plant, briquette plant, pigment plant. The comminution is done per energy effective technology. Using of briquetting for ores clotting enables the costs cut and brings to a higher level of environmental safety of the process. Briquette formation can be done as a regular pressing, as an extrusion. Developed technology allows to produce high quality competitively products for metallurgy industry and red iron oxide pigments. The whole production line impacts the environment in a minimal manner.

Utilisation of iron ore tailings as aggregates in concrete

Directory of Open Access Journals (Sweden)

Francis Atta Kuranchie

2015-12-01

Full Text Available Sustainable handling of iron ore tailings is of prime concern to all stakeholders who are into iron ore mining. This study seeks to add value to the tailings by utilising them as a replacement for aggregates in concrete. A concrete mix of grade 40 MPa was prepared in the laboratory with water–cement ratio of 0.5. The concrete were cured for 1, 2, 3, 7, 14 and 28 days. The properties of the concrete such as workability, durability, density, compressive strength and indirect tensile strength were tested. A controlled mix of concrete was also prepared in similar way using conventional materials and the results were compared with the tailings concrete. It was found that the iron ore tailings may be utilised for complete replacement for conventional aggregates in concrete. The iron ore tailings aggregates concrete exhibited a good mechanical strength and even in the case of compressive strength, there was an improvement of 11.56% over conventional aggregates concrete. The indirect tensile strength did not improve against the control mix due high content of fines in the tailings aggregates but showed 4.8% improvement compared with the previous study where the conventional fine aggregates was partially replaced by 20% with iron ore tailings.

The North American iron ore industry: a decade into the 21st century

Science.gov (United States)

Jorgenson, John D.; Perez, A. A

2011-01-01

During the 20th century, the iron ore mining industries of Canada and the United States passed through periods of transformation. The beginning of the 21st century has seen another period of transformation, with the failure of a number of steel companies and with consolidation of control within the North American iron ore industry. Canadian and United States iron ore production and the market control structure involved are changing rapidly. Consolidation of ownership, formation of foreign joint ventures, divestitures of upstream activities by steelmakers, and industry changes to ensure availability of feedstocks all played a role in recent developments in the North American iron ore industry. Canadian and U.S. iron ore operations and their strong linkage to downstream production, although isolated, must also be considered within the context of the changing global economy. Projects using new technology to produce direct reduced iron nuggets of 96-98% iron content and other projects designed to produce steel at minesites may once again change the face of the iron ore industry. Social and environmental issues related to sustainable development have had a significant effect on the North American iron ore industry.

Direct Biohydrometallurgical Extraction of Iron from Ore. Final Technical Report

International Nuclear Information System (INIS)

T.C. Eisele

2005-01-01

A completely novel approach to iron extraction was investigated, based on reductive leaching of iron by anaerobic bacteria. Microorganisms were collected from an anaerobic bog where natural seepage of dissolved iron was observed. This mixed culture was used to reduce insoluble iron in a magnetite ore to the soluble ferrous (Fe +2 ) state. While dissolution rates were slow, concentrations of dissolved iron as high as 3487 mg/l could be reached if sufficient time was allowed. A factorial study of the effects of trace nutrients and different forms of organic matter indicated that the best dissolution rates and highest dissolved iron concentrations were achieved using soluble carbohydrate (sucrose) as the bacterial food source, and that nutrients other than nitrogen, phosphorus, potassium, sodium, and acetate were not necessary. A key factor in reaching high levels of dissolved iron was maintaining a high level of carbon dioxide in solution, since the solubility of iron carbonates increases markedly as the quantity of dissolved carbon dioxide increases. Once the iron is dissolved, it has been demonstrated that the ferrous iron can then be electroplated from solution, provided that the concentration of iron is sufficiently high and the hydrogen ion concentration is sufficiently low. However, if the leaching solution is electrolyzed directly, organic matter precipitates at the cathode along with the metallic iron. To prevent this problem, the ferrous iron should be separated from the bulk solution in a more concentrated, purified form. One route to accomplishing this is to take advantage of the change in solubility of ferrous iron as a function of carbon dioxide concentration. By cycling the concentration of carbon dioxide in solution, it is possible to produce an iron-rich concentrate that should be suitable for electrolysis. This represents the first viable hydrometallurgical method for leaching iron directly from ore and producing metallic iron

Direct Biohydrometallurgical Extraction of Iron from Ore. Final technical report

International Nuclear Information System (INIS)

T.C. Eisele

2005-01-01

A completely novel approach to iron extraction was investigated, based on reductive leaching of iron by anaerobic bacteria. Microorganisms were collected from an anaerobic bog where natural seepage of dissolved iron was observed. This mixed culture was used to reduce insoluble iron in a magnetite ore to the soluble ferrous (Fe +2 ) state. While dissolution rates were slow, concentrations of dissolved iron as high as 3487 mg/l could be reached if sufficient time was allowed. A factorial study of the effects of trace nutrients and different forms of organic matter indicated that the best dissolution rates and highest dissolved iron concentrations were achieved using soluble carbohydrate (sucrose) as the bacterial food source, and that nutrients other than nitrogen, phosphorus, potassium, sodium, and acetate were not necessary. A key factor in reaching high levels of dissolved iron was maintaining a high level of carbon dioxide in solution, since the solubility of iron carbonates increases markedly as the quantity of dissolved carbon dioxide increases. Once the iron is dissolved, it has been demonstrated that the ferrous iron can then be electroplated from solution, provided that the concentration of iron is sufficiently high and the hydrogen ion concentration is sufficiently low. However, if the leaching solution is electrolyzed directly, organic matter precipitates at the cathode along with the metallic iron. To prevent this problem, the ferrous iron should be separated from the bulk solution in a more concentrated, purified form. One route to accomplishing this is to take advantage of the change in solubility of ferrous iron as a function of carbon dioxide concentration. By cycling the concentration of carbon dioxide in solution, it is possible to produce an iron-rich concentrate that should be suitable for electrolysis. This represents the first viable hydrometallurgical method for leaching iron directly from ore and producing metallic iron

Microbial Reducibility of Fe(III Phases Associated with the Genesis of Iron Ore Caves in the Iron Quadrangle, Minas Gerais, Brazil

Directory of Open Access Journals (Sweden)

Ceth W. Parker

2013-11-01

Full Text Available The iron mining regions of Brazil contain thousands of “iron ore caves” (IOCs that form within Fe(III-rich deposits. The mechanisms by which these IOCs form remain unclear, but the reductive dissolution of Fe(III (hydroxides by Fe(III reducing bacteria (FeRB could provide a microbiological mechanism for their formation. We evaluated the susceptibility of Fe(III deposits associated with these caves to reduction by the FeRB Shewanella oneidensis MR-1 to test this hypothesis. Canga, an Fe(III-rich duricrust, contained poorly crystalline Fe(III phases that were more susceptible to reduction than the Fe(III (predominantly hematite associated with banded iron formation (BIF, iron ore, and mine spoil. In all cases, the addition of a humic acid analogue enhanced Fe(III reduction, presumably by shuttling electrons from S. oneidensis to Fe(III phases. The particle size and quartz-Si content of the solids appeared to exert control on the rate and extent of Fe(III reduction by S. oneidensis, with more bioreduction of Fe(III associated with solid phases containing more quartz. Our results provide evidence that IOCs may be formed by the activities of Fe(III reducing bacteria (FeRB, and the rate of this formation is dependent on the physicochemical and mineralogical characteristics of the Fe(III phases of the surrounding rock.

Iron ore catalysts for methane decomposition to make CO x free hydrogen and carbon nano material

KAUST Repository

Zhou, Lu

2018-03-27

In this work, for the first time, iron ores with 91.7%–96.2% FeO, 1.3%–2.3% AlO, 1.2%–4.5% SiO, 1.3%–3.9% NaO, were studied directly as bulk catalysts for methane decomposition. By hydrogen pre-reduction at 850 °C, FeO species on iron ores were gradually reduced into FeO, FeO and then finally into Fe species. After reduction of 1.6 g of iron ore catalysts of 50 µm particle size with 100 mL/min pure H for 3.5 h at 850 °C, CMD life testing was conducted at 850 °C and GHSV of 3.75 L/g h and the catalyst showed a stable methane conversion for 5 h. When methane decomposition proceeded on Fe sites, FeC species would be formed to deposit graphite around themselves to finally form carbon nano onions. This carbon nano onions material showed excellent application for wastewater purification. All samples were fully characterized with XRF, XRD, H-TPR, TEM and Raman.

Utilization potentiality of coal as a reductant for the production of sponge iron. [5 refs

Energy Technology Data Exchange (ETDEWEB)

Mishra, H P

1976-10-01

With the ambitious plan of the Government of India to produce about 70 million tonnes of steel per annum towards the end of the century, the requirement of coal would be enormous. This calls for judicious planning and conservation of coal. Modern trend in steel plant practice is to use blast furnaces of capacity 10,000 to 12,000 t/day requiring superior quality coke of low ash content which will become scarce. Concerted efforts should be made to by-pass blast furnace technique by adopting direct reduction for the production of metallized iron ore, that is sponge iron, and using this as feed stock in electric furnaces. Experience has shown that the use of sponge iron as feed stock for electric arc furnaces instead of the scrap available from various fabrication and steel works results in better production of alloy steels. The use of non-coking coal as reductant for production of sponge iron will help conserve coking coal for bigger steel plants. In the solid state reduction process the technological design of the sponge iron plant has to be tailored to the type of feed stock to be used, particularly iron ore and coal. In India, non-coking coal is available at close proximity to the iron ore mines containing high grade iron ore. Planning for sponge iron, utilizing large reserves of non-coking coal as feed stock therefore has considerable potentiality. India has vast reserves of high grade iron ore and comparatively meager amount of coking coal. This calls for planning for sponge iron using non-coking coal as feed stock.

Mineralogical and geochemical characteristics of the Noamundi-Koira basin iron ore deposits (India)

Science.gov (United States)

Mirza, Azimuddin; Alvi, Shabbar Habib; Ilbeyli, Nurdane

2015-04-01

India is one of the richest sources of iron ore deposits in the world; and one of them is located in the Noamundi-Koira basin, Singhbhum-Orissa craton. The geological comparative studies of banded iron formation (BIF) and associated iron ores of Noamundi-Koira iron ore deposits, belonging to the iron ore group in eastern India, focus on the study of mineralogy and major elemental compositions along with the geological evaluation of different iron ores. The basement of the Singhbhum-Orissa craton is metasedimentary rocks which can be traced in a broadly elliptical pattern of granitoids, surrounded by metasediments and metavolcanics of Greenstone Belt association. The Singhbhum granitoid is intrusive into these old rocks and to younger, mid Archaean metasediments, including iron formations, schists and metaquartzites and siliciclastics of the Precambrian Iron Ore Group (Saha et al., 1994; Sharma, 1994). The iron ore of Noamundi-Koira can be divided into seven categories (Van Schalkwyk and Beukes 1986). They are massive, hard laminated, soft laminated, martite-goethite, powdery blue dust and lateritic ore. Although it is more or less accepted that the parent rock of iron ore is banded hematite jasper (BHJ), the presence of disseminated martite in BHJ suggests that the magnetite of protore was converted to martite. In the study area, possible genesis of high-grade hematite ore could have occurred in two steps. In the first stage, shallow, meteoric fluids affect primary, unaltered BIF by simultaneously oxidizing magnetite to martite and replacing quartz with hydrous iron oxides. In the second stage of supergene processes, deep burial upgrades the hydrous iron oxides to microplaty hematite. Removal of silica from BIF and successive precipitation of iron resulted in the formation of martite- goethite ore. Soft laminated ores were formed where precipitation of iron was partial or absent. The leached out space remains with time and the interstitial space is generally filled

Influence of the Moisture Content on the Flowability of Fine-Grained Iron Ore Concentrate

OpenAIRE

C. Lanzerstorfer; M. Hinterberger

2017-01-01

The iron content of the ore used is crucial for the productivity and coke consumption rate in blast furnace pig iron production. Therefore, most iron ore deposits are processed in beneficiation plants to increase the iron content and remove impurities. In several comminution stages, the particle size of the ore is reduced to ensure that the iron oxides are physically liberated from the gangue. Subsequently, physical separation processes are applied to concentrate the iron ore. The fine-graine...

Corrosion behavior of austempered ductile iron (ADI) in iron ore slurry

African Journals Online (AJOL)

ADI austempered at higher temperature showed better corrosion resistance than the ..... temperature and time on corrosion behaviour of ductile iron in chloride and acidic ... iron ore in ball mills, Transactions of the Indian Institute of Metals, Vol.

Mineralogical study of zard koh and kulli koh iron ore deposits of pakistan

International Nuclear Information System (INIS)

Khoso, S.A.; Abro, M.I.

2017-01-01

Zard Koh and Kulli Koh are two recently discovered iron ore deposits, existing in the Chagai district, Balochistan, Pakistan. PSM (Pakistan Steel Mill Limited) is interested to utilize these ore deposits at priority. Purpose of the present study was to assess the mineralogy of the Zard Koh and Kulli Koh iron ore deposits, as it plays a vital role in the selection of an appropriate processing method. The mineralogical study of ore deposits was carried out by XRD (X-Ray Diffraction), XRF (X-Ray Fluorescence), SEM (Scanning Electron Microscope) attached with EDS (Energy Dispersive Spectroscope) and SM (Stereomicroscope) techniques. Results indicated that the Zard Koh ore is mainly composed of 60.15% maghemite, 23.57% pyrite, 4.07% chlorite, 10.30% grossular and 1.65% admontite minerals. The chemical analysis revealed that Zard Koh iron ore contains an average of 54.27% Fe, 12.73% S, 8.70% Si, 3.07% Al, 4.07% Ca, and 2.16% Mg. Similarly, the mineralogical study of the Kulli Koh iron ore indicated that, ore is containing 51.16% hematite, 29.24% quartz, 8.89% dravite, and 8.76% kaolinite minerals. Elemental analysis of different samples indicated that Kulli Koh iron ore contains an average composition of 40.23% Fe, 20.67% Si, 3.44% Ca, 3.81% Al and 3.25% Mg. Mineralogical study of the Zard Koh and Kulli Koh iron ore deposits suggested that these ore deposits can be beneficiated costeffectively by using magnetic separation techniques. (author)

Reduction Behaviors of Carbon Composite Iron Oxide Briquette Under Oxidation Atmosphere

Energy Technology Data Exchange (ETDEWEB)

Lee, Ki-Woo; Kim, Kang-Min; Kwon, Jae-Hong; Han, Jeong-Whan [Inha University, Incheon (Korea, Republic of); Son, Sang-Han [POSCO, Pohang (Korea, Republic of)

2017-01-15

The carbon composite iron oxide briquette (CCB) is considered a potential solution to the upcoming use of low grade iron resources in the ironmaking process. CCB is able to reduce raw material cost by enabling the use of low grade powdered iron ores and coal. Additionally, the fast reduction of iron oxides by direct contact with coal can be utilized. In this study, the reduction behaviors of CCB were investigated in the temperature range of 200-1200 ℃ under oxidizing atmosphere. Briquettes were prepared by mixing iron ore and coal in a weight ratio of 8:2. Then reduction experiments were carried out in a mixed gas atmosphere of N{sub 2}, O{sub 2}, and CO{sub 2}. Compressive strength tests and quantitative analysis were performed by taking samples at each target temperature. In addition, the reduction degree depending on the reaction time was evaluated by off-gas analysis during the reduction test. It was found that the compressive strength and the metallization degree of the reduced briquettes increased with increases in the reaction temperature and holding time. However, it tended to decrease when the re-oxidation phenomenon was caused by injected oxygen. The degree of reduction reached a maximum value in 26 minutes. Therefore, the re-oxidation phenomenon becomes dominant after 26 minutes.

Ferrite grade iron oxides from ore rejects

Indian Academy of Sciences (India)

Iron oxyhydroxides and hydroxides were synthesized from chemically beneficiated high SiO2/Al2O3 low-grade iron ore (57.49% Fe2O3) rejects and heated to get iron oxides of 96–99.73% purity. The infrared band positions, isothermal weight loss and thermogravimetric and chemical analysis established the chemical ...

94423-6883 Evaluation of Iron Ore Deposits in Elayiram Pannai

African Journals Online (AJOL)

Michael Horsfall

ABSTRACT: 2D Electrical Resistivity Imaging (ERI) investigation is suitable method to determine the geotechnical problems and it is used to identify the iron ore deposits. 2D. Electrical Resistivity Imaging with Wenner array was conducted within the iron ore deposits area in Elayiram Pannai, Virudhunagar District, ...

Pelletized vs. natural iron ore technology: energy, labor, and capital changes. Final report

Energy Technology Data Exchange (ETDEWEB)

Kakela, P.

1978-09-01

Total energy requirements per ton of iron-in-ore for natural and pelletized ore were calculated by a hybrid energy analysis. Energy requirements for ore preparation were subsequently considered as one energy input (embodied) to blast furnaces. Total energy requirements per ton molten iron were calculated for each year from 1955 through 1975 to identify changes attributable to the shift in iron ore preparation. Four results were found. (1) In practice, the lean ores are energetically superior. Pelletized ore requires more energy at the mine than natural ore, but pellets produce offsetting energy savings in the blast furnace. (2) Labor changes followed a similar pattern: man-hours per ton of molten iron increased at the mine with pelletization, but decreased at the blast furnance. Net labor required per ton of molten iron has decreased with pelletization. (3) Capital investments per ton of molten iron have increased greatly at iron ore mines with pelletization and decreased moderately at blast furnaces. New capital investment per ton of molten iron has increased with pelletization. (4) In the iron and steel industry, relatively low-priced energy held a substantial advantage over high-priced labor between 1950 and 1969. The industry, however, discovered that capital investments in pellet plants could save both labor and energy up to 1963; after 1963 capital and energy weresubstituted for labor. A sharp reversal of substitutional advantage occurred in 1970; energy jumped to the most costly factor. Thus capital presently shows a strong substitutional advantage over high-priced energy and intermediately-priced labor.

Mineralogical Study of Zard Koh and Kulli Koh Iron Ore Deposits of Pakistan

Directory of Open Access Journals (Sweden)

SULTAN AHMED KHOSO

2017-10-01

Full Text Available Zard Koh and Kulli Koh are two recently discovered iron ore deposits, existing in the Chagai district, Balochistan, Pakistan. PSM (Pakistan Steel Mill Limited is interested to utilize these ore deposits at priority. Purpose of the present study was to assess the mineralogy of the Zard Koh and Kulli Koh iron ore deposits, as it plays a vital role in the selection of an appropriate processing method. The mineralogical study of ore deposits was carried out by XRD (X-Ray Diffraction, XRF (X-Ray Fluorescence, SEM (Scanning Electron Microscope attached with EDS (Energy Dispersive Spectroscope and SM (Stereomicroscope techniques. Results indicated that the Zard Koh ore is mainly composed of 60.15% maghemite, 23.57% pyrite, 4.07% chlorite, 10.30% grossular and 1.65% admontite minerals. The chemical analysis revealed that Zard Koh iron ore contains an average of 54.27% Fe, 12.73% S, 8.70% Si, 3.07% Al, 4.07% Ca, and 2.16% Mg. Similarly, the mineralogical study of the Kulli Koh iron ore indicated that, ore is containing 51.16% hematite, 29.24% quartz, 8.89% dravite, and 8.76% kaolinite minerals. Elemental analysis of different samples indicated that Kulli Koh iron ore contains an average composition of 40.23% Fe, 20.67% Si, 3.44% Ca, 3.81% Al and 3.25% Mg. Mineralogical study of the Zard Koh and Kulli Koh iron ore deposits suggested that these ore deposits can be beneficiated costeffectively by using magnetic separation techniques.

Genesis of iron-apatite ores in Posht-e-Badam Block (Central Iran ...

Indian Academy of Sciences (India)

Central Iran; iron-apatite ore; Kiruna-type; Posht-e-Badam Block; REE geochemistry. J. Earth Syst ... ferent ore genesis models have been proposed for ...... volatile-rich magma systems stress the important .... Laco magnetite flow deposits, northern Chile: An up-to- ... economic report on iron ore prevision of the Esfahan steel.

Production of Schwarzmoeller briquets from weakly caking black coal and iron ore

Energy Technology Data Exchange (ETDEWEB)

Naundorf, W.

1986-01-01

Laboratory production is explained of coal and iron ore briquets suitable for metallurgy, using type 33 weakly caking black coal, iron ore concentrates from 3 Soviet mines and sulfite lye as binder. Coal and ore were finely ground to 0.3/0.0 mm grain size, briquetted at high pressure of 150 MPa and at 80 C temperature. The sulfite lye binder content ranged from 4 to 10% in the briquet mixture. Briquets were thermally treated up to 1000 C; the resulting coke lumps (Schwarzmoeller briquets) were analyzed for compression and abrasion strength. Detailed graphs of briquet and coke lump quality parameters are provided. The study shows that high quality metallurgical coke lumps are obtained by briquetting mixtures of black coal and iron ore in a mixture of about 70:30 with 4 to 9% addition of sulfite binder. Compression strength of coke lumps exceeded 35 MPa. The minimum black coal-iron ore mass relation for producing metallurgical coke lumps was 30:70 using 2 types of iron ore concentrates. The influence of adding limestone to the briquetting mixture and of coking conditions resembling the horizontal chamber oven process is also investigated. 5 references.

The Application of Artificial Neural Networks to Ore Reserve Estimation at Choghart Iron Ore Deposit

Directory of Open Access Journals (Sweden)

Seyyed Ali Nezamolhosseini

2017-01-01

Full Text Available Geo-statistical methods for reserve estimation are difficult to use when stationary conditions are not satisfied. Artificial Neural Networks (ANNs provide an alternative to geo-statistical techniques while considerably reducing the processing time required for development and application. In this paper the ANNs was applied to the Choghart iron ore deposit in Yazd province of Iran. Initially, an optimum Multi Layer Perceptron (MLP was constructed to estimate the Fe grade within orebody using the whole ore data of the deposit. Sensitivity analysis was applied for a number of hidden layers and neurons, different types of activation functions and learning rules. Optimal architectures for iron grade estimation were 3-20-10-1. In order to improve the network performance, the deposit was divided into four homogenous zones. Subsequently, all sensitivity analyses were carried out on each zone.  Finally, a different optimum network was trained and Fe was estimated separately for each zone. Comparison of correlation coefficient (R and least mean squared error (MSE showed that the ANNs performed on four homogenous zones were far better than the nets applied to the overall ore body. Therefore, these optimized neural networks were used to estimate the distribution of iron grades and the iron resource in Choghart deposit. As a result of applying ANNs, the tonnage of ore for Choghart deposit is approximately estimated at 135.8 million tones with average grade of Fe at 56.14 percent. Results of reserve estimation using ANNs showed a good agreement with the geo-statistical methods applied to this ore body in another work.

Influence of attrition variables on iron ore flotation

Directory of Open Access Journals (Sweden)

Fabiana Fonseca Fortes

Full Text Available Abstract The presence of slimes is harmful to the flotation process: the performance and consumption of reagents are negatively affected. Traditionally, the desliming stage has been responsible for removing slimes. However, depending on the porosity of the mineral particles, desliming may not be sufficient to maximize the concentration results. An attrition process before the desliming operation can improve the removal of slime, especially when slimes cover the surface and/or are confined to the cavities/pores of the mineral particles. Attrition is present in the flowcharts of the beneficiation process of phosphate and industrial sand (silica sand. Research has been undertaken for its application to produce pre-concentrates of zircon and iron ore. However, there is still little knowledge of the influence of the attrition variables on the beneficiation process of iron ore. This study presents a factorial design and analysis of the effects of these variables on the reverse flotation of iron ore. The standard of the experimental procedures for all tests included the attrition of pulp, under the conditions of dispersion, desliming and flotation. The parameter analysed (variable response was the metallurgical recovery in reverse flotation tests. The planning and analysis of the full factorial experiment indicated that with 95% reliability, the rotation speed of the attrition cell impeller was the main variable in the attrition process of the iron ore. The percentage of solid variables in the pulp and the time of the attrition, as well as their interactions, were not indicated to be significant.

Genesis of iron-apatite ores in Posht-e-Badam Block (Central Iran) using REE geochemistry

Science.gov (United States)

Mokhtari, Mir Ali Asghar; Zadeh, Ghader Hossein; Emami, Mohamad Hashem

2013-06-01

Rare earth elements in apatites of different ore types show characteristic patterns which are related to different modes of formation of the ores. Most of the apatite-bearing iron ores are associated with alkaline magmas with LREE/HREE fractionation varying from moderate to steep. Iron-apatite deposits in Posht-e-Badam Block (Central Iran) have a high concentration of REE (more than 1000 ppm up to 2.5%), and show a strong LREE/HREE ratio with a pronounced negative Eu anomaly. This REE pattern is typical of magmatic apatite and quiet distinct from sedimentary apatites (phosphorites) which have a low REE contents and Ce negative anomalies. On the other hand, they are comparable to the REE patterns of apatites in Kiruna-type iron ores in different parts of the world. The REE patterns of apatites, iron-apatite ores and iron ores are similar and only have different REE contents. This similarity indicates a genetic relation for these rocks. Most of the iron-apatite deposits in Central Iran have similar REE patterns too, which in turn show a genetic relation for all of these deposits. This similarity indicates a similar origin and processes in their genesis. There are some small intrusions around some of the iron-apatite deposits that are petrographically identified as syenite and gabbro. These intrusions also have REE patterns similar to that of iron-apatite ores. This demonstrates a genetic relation between these intrusions and iron-apatite ores. The REE patterns of apatites in different deposits of Posht-e-Badam Block iron-apatite ores show an affinity to alkaline to sub-alkaline magmas and rifting environment. The alkaline host rocks of Central Iran iron-apatite ores are clearly related to an extensional setting where rifting was important (SSE-NNW fault lines). A probable source for this large scale ore forming processes is relatively low partial melting of mantle rocks. The ores have originated by magmatic differentiation as a late phase in the volcanic cycle

A mineralogical investigation of the reduction of Mamatwan manganese ore with carbon

International Nuclear Information System (INIS)

Koursaris, A.; Kleyenstueber, A.S.E.; Finn, C.W.P.

1983-01-01

The paper describes two research programmes: small-scale experiments in which cubes (with sides of 20 mm) were heated with coke, coal, or graphite to temperatures of between 1 200 and 1 500 degrees Celsius for 1, 2 or 3 hours in an argon atmosphere; and large-scale experiments in which 4 kg charges of ore and coal, or of ore and coke, in stoichiometric proportions, were heated to temperatures between 1 300 and 1 600 degrees Celsius for up to four hours. The reacted charges were examined by microscopy, by X-ray diffraction analysis, and by X-ray microanalysis using an energy-dispersive system on a scanning electron microscope. It was found that the early stages of reduction involve complex mineralogical changes including the breakdown of braunite and gangue minerals, the reduction of the higher manganese oxides to manganous oxide and of hematite to metallic iron, and the formation of slag as a result of reaction between gangue and manganous oxides. Further reduction of the ore involves the carburisation of the metallic phase and the reduction of solid manganous oxide, or of manganous oxide dissolved in the slag, by solid carbon or carbon dissolved in the metal

Development of the Facility for Transformation of Magnetic Characteristics of Weakly Magnetic Oxidized Iron Ores Related to Improvement of Technologies for Iron Ore Concentrate Production

Directory of Open Access Journals (Sweden)

Ponomarenko, O.M.

2016-01-01

Full Text Available New facility for continuous registration of iron ore magnetization depending on temperature by heating of iron ores upon reducing conditions was created. Facility allows to register the processes of transformation of weakly magnetic minerals into strongly magnetic ones under the influence of reducing agents and temperature, as well as to determine the Curie temperature of the minerals. Using created facility it was shown, that heating of goethite and hematite in the presence of 4 % of starch in the temperature range of 300—650 °С leads to significant increase of magnetization of the samples. X-Ray diffraction confirmed that under indicated conditions the structure of hematite and goethite is transformed into magnetite structure. Obtained results open up new possibilities for the development of effective technologies for oxidized iron ore beneficiation.

Utilisation of iron ore tailings as aggregates in concrete

OpenAIRE

Francis Atta Kuranchie; Sanjay Kumar Shukla; Daryoush Habibi; Alireza Mohyeddin

2015-01-01

Sustainable handling of iron ore tailings is of prime concern to all stakeholders who are into iron ore mining. This study seeks to add value to the tailings by utilising them as a replacement for aggregates in concrete. A concrete mix of grade 40 MPa was prepared in the laboratory with water–cement ratio of 0.5. The concrete were cured for 1, 2, 3, 7, 14 and 28 days. The properties of the concrete such as workability, durability, density, compressive strength and indirect tensile strength we...

Applicability of attrition of iron ore in floating

International Nuclear Information System (INIS)

Fortes, Fabiana Fonseca

2010-01-01

The aim of this study is to investigate the possibility to increase metal recovery in the flotation of iron ore with the implementation of a stage of scrubbing followed by dispersion. The minerals in question stems from two mines located in the western portion of the Iron Quadrangle and differ mainly with respect to the percentage of hematite and porous and the presence of aggregated masses. These characteristics were compared to those of other minerals that have succeeded with the adoption of this technique. Tests were conducted at bench scale scrubbing, desliming and concentration by flotation with the blend of ore from both mines. Were varied stirring time and pH. The chemical results of desliming and flotation products in the different conditions were compared. The presence of porous hematite is relevant in a mine, mainly due to the occurrence of earthy goethite, alumina carrier of the contaminant. The step desliming is insufficient for the removal of harmful sludge flotation. Laboratory experiments showed that the scrubbing of the pulp of iron ore of Minas de Capitao do Mato and Tamandua, agitated for 10 minutes followed by desliming amid scattered, promotes increased metal recovery by about 17% and increases the selectivity of 40 % compared to the results of the scrubbing and without dispersion. The scrubbing of hematite ore followed by desliming amid scattered can bring gains in improving the quality of pellet feed fine if deployed industrially. (author)

A finite difference model of the iron ore sinter process

OpenAIRE

Muller, J.; de Vries, T.L.; Dippenaar, B.A.; Vreugdenburg, J.C.

2015-01-01

Iron ore fines are agglomerated to produce sinter, which is an important feed material for blast furnaces worldwide. A model of the iron ore sintering process has been developed with the objective of being representative of the sinter pot test, the standard laboratory process in which the behaviour of specific sinter feed mixtures is evaluated. The model aims to predict sinter quality, including chemical quality and physical strength, as well as key sinter process performance parameters such ...

Fuzzy control of the iron ore pellets thermal treatment on a conveying car

Directory of Open Access Journals (Sweden)

В’ячеслав Йосипович Лобов

2017-07-01

Full Text Available The purpose of this article is to solve the problem of fuzzy control of iron ore pellets thermal treatment on a conveyor roasting machine, to build an automated control system of conveyor roasting machine and perform simulation and to present the results of research. According to the structural scheme of the fuzzy control an automated control system is proposed for being modelled. This is done by using the software MATLAB. The use of atomic emission spectroscopy determines the percentage of the major elements in iron ore pellets considering the main process parameters. This article uses an automated system of fuzzy control of iron ore pellets firing on a conveyor roasting machine with the introduction of atomic emission spectroscopy of the pellets. Development and practical implementation of fuzzy control will improve their quality by taking into account the basic parameters of thermal treatment of pellets such as speed of movement of the grate trucks, gas flow rate, the height of the layer of pellets and the venting speed of the pellets layer with gas-air flow, humidity, average diameter, the basicity and the iron composition in the pellets. The expediency of the developed method of using automated fuzzy control system of iron ore pellets firing on a conveyor roasting car has been proved. The system with fuzzy controller provides a reduction on average 2 m3/h, which is 0,3% of natural gas consumption as compared to the existing systems. This provides more uniform gas permeability of the layer of pellets, which leads to filtration rate increase of the gas flow and to heat exchange intensification in the layer of pellets. It makes it possible to introduce the atomic emission spectroscopy of non-burned pellets and to increase the productivity of conveyor roasting machine by 2,5%. At the same time the resistance of technological equipment (pallets increases, due to more uniform distribution of the thermal field

New understanding on separation of Mn and Fe from ferruginous manganese ores by the magnetic reduction roasting process

Science.gov (United States)

Liu, Bingbing; Zhang, Yuanbo; Wang, Juan; Wang, Jia; Su, Zijian; Li, Guanghui; Jiang, Tao

2018-06-01

Magnetic reduction roasting followed by magnetic separation process is reported as a simple route to realize separation of Mn and Fe from ferruginous manganese ores (Fe-Mn ores). However, the separation and recovery of Mn and Fe oxides are not very effective. This work clarified the underlying reason for the poor separation and also proposed some suggestions for the magnetic reduction process. In this work, the effect of temperature on the magnetic reduction roasting - magnetic separation of Fe-Mn ore was investigated firstly. Then the reduction behaviors of MnO2-Fe2O3 system and MnO2-Fe2O3-10 wt.%SiO2 system under 10 vol.% CO-90 vol.% CO2 at 600-1000 °C were investigated by XRD, XPS, SEM-EDS, VSM, DSC and thermodynamics analyses. Reduction and separation tests showed that higher reduction temperature was beneficial to the recovery of iron while it's not in favor of the recovery of manganese when the temperature was over 800 °C. The formation of composite oxide MnxFe3-xO4 with strong magnetism between the interface of the MnO2 and Fe2O3 particles leaded to the poor separation of iron and manganese. In addition, the formation mechanism of MnxFe3-xO4 from MnO2 and Fe2O3 as well as the interface reaction reduced under 10 vol.% CO was discussed in this study. Finally, some suggestions were recommended for the magnetic reduction roasting for utilizing the Fe-Mn ores effectively.

Petrological and geochemical features of the early Paleozoic granitic gneisses and iron ores in the Tianhu iron deposit, Eastern Tianshan, NW China: Implications for ore genesis

Science.gov (United States)

Zheng, Jiahao; Mao, Jingwen; Yang, Fuquan; Chai, Fengmei; Shen, Ping

2017-08-01

This paper reports whole-rock geochemical, zircon U-Pb and Hf isotopic data for ore-hosted granitic gneisses, mineral compositions of oxides, and sulfur isotopic data for sulfides in iron ores from the Tianhu deposit, central part of the Eastern Tianshan. Our results can provide crucial constraints on the genesis of granitic gneisses and early Paleozoic tectonic setting of the Eastern Tianshan. LA-ICP-MS U-Pb dating on magmatic zircons yielded weighted mean 206Pb/238U ages of 463 to 438 Ma, interpreted as the crystallization ages of the granitic protoliths and the formation ages of the Tianhu Group. Zircon U-Pb age of ore-hosted granitic gneiss (ca. 459 Ma) can provide reliable constrains on upper limit for iron mineralization age in the Tianhu deposit. Geochemical characteristics suggest that the protoliths of the Tianhu granitic gneisses are metaluminous to weakly peraluminous high-K calc-alkaline granitic rocks, exhibiting typical subduction-related features such as strong enrichment in LREE and LILE and depletion in HFSE. Zircon Hf isotopic compositions show a positive trend from 463 to 438 Ma, indicating that 460 Ma magmas came from both ancient and juvenile sources, whereas 438 Ma magmas involved more juvenile material. Some early Paleozoic granitoids were recently identified in the Eastern Tianshan with the ages between ca. 475 and ca. 425 Ma. The formation of these early Paleozoic granitoids was in response to subduction processes, suggesting that subduction of Junggar Ocean probably began in the Early Ordovician and lasted until Late Silurian. Pyrite and pyrrhotite in iron ores have δ34SCDT values from + 4.6 to + 15.7‰, which are consistent with the marine source, but inconsistent with the magmatic source or those involved evaporites in skarn iron deposit. Geological, geochemical, and isotopic data suggest that the Tianhu iron ores were formed by volcano-sedimentary processes in a subduction environment during the early Paleozoic time, and Tianhu is a

XPS and FTIR spectroscopic study on microwave treated high phosphorus iron ore

International Nuclear Information System (INIS)

Omran, Mamdouh; Fabritius, Timo; Elmahdy, Ahmed M.; Abdel-Khalek, Nagui A.; El-Aref, Mortada; Elmanawi, Abd El-Hamid

2015-01-01

Highlights: • The effect of microwave radiation on structure and chemical state of high phosphorus iron ore was studied. • FTIR analyses showed that after microwave radiation the functional chemical groups of phosphorus bearing minerals (fluorapatite) dissociated. • High resolution XPS analyses of Fe 2p peaks showed that after microwave radiation a portion of Fe(+III) was reduced to Fe(+II). • Microwave radiation had a positive effect on the magnetic properties of iron oxide, through formation of ferromagnetic phases. - Abstract: A growing interest in microwave heating has emerged recently. Several potential microwave applications regarding minerals’ processing have been investigated. This paper investigates the effect of microwave radiation on Egyptian high phosphorus iron ore. Three different iron ore samples have varying Fe 2 O 3 and P 2 O 5 contents and mineralogical textures were studied. A comparative study has been carried out between untreated and microwave treated iron ore. XRD and FTIR analyses showed that after microwave radiation the crystallinity of iron bearing minerals (hematite) increased, while the functional chemical groups of phosphorus bearing minerals (fluorapatite) and other gangues dissociated. High resolution XPS analyses of Fe 2p peaks showed that after microwave radiation a portion of Fe(+III) was reduced to Fe(+II). This means that after microwave radiation iron oxide (hematite, Fe 3+ ) transformed into more magnetic phase. The results indicated that microwave radiation had a positive effect on the magnetic properties of iron oxide, through formation of ferromagnetic phases

Analytical applications of condensed phosphoric acid-I Determination of ferrous and total iron in iron ores after decomposition with condensed phosphoric acid.

Science.gov (United States)

Mizoguchi, T; Ishii, H

1978-06-01

A simple method is described for the determination of ferrous and total iron in iron ores. Iron ores are dissolved by condensed phosphoric acid (CPA) very rapidly without any tedious and time-consuming manipulations such as elimination of silica and filtration. Under the proposed conditions (amount of sample 100 mg, amount of CPA added 10 g, heating temperature 290 degrees , heating time 30 min), magnetite, limonite and hematite are completely dissolved. The iron content can be determined in the presence of condensed phosphoric acid by titration with dichromate solution, if a slight modification is made. The total iron in iron ores, determined by the present method, is in agreement with that found by the JIS method. The ferrous iron in iron ores can be determined by dissolving the samples with CPA in a nitrogen atmosphere and titrating with dichromate solution. Chelatometric titration of iron after solvent extraction with MIBK from solutions prepared by use of CPA is found to be accurate for samples such as pyrite cinder. The ability of CPA to dissolve various materials has been investigated.

XPS and FTIR spectroscopic study on microwave treated high phosphorus iron ore

Energy Technology Data Exchange (ETDEWEB)

Omran, Mamdouh, E-mail: mamdouh.omran@oulu.fi [Process Metallurgy Research Group, Faculty of Technology, University of Oulu (Finland); Mineral Processing and Agglomeration Lab, Central Metallurgical Research and Development Institute, Cairo (Egypt); Fabritius, Timo [Process Metallurgy Research Group, Faculty of Technology, University of Oulu (Finland); Elmahdy, Ahmed M.; Abdel-Khalek, Nagui A. [Mineral Processing and Agglomeration Lab, Central Metallurgical Research and Development Institute, Cairo (Egypt); El-Aref, Mortada; Elmanawi, Abd El-Hamid [Geology Department, Faculty of Science, Cairo University, Giza 12613 (Egypt)

2015-08-01

Highlights: • The effect of microwave radiation on structure and chemical state of high phosphorus iron ore was studied. • FTIR analyses showed that after microwave radiation the functional chemical groups of phosphorus bearing minerals (fluorapatite) dissociated. • High resolution XPS analyses of Fe 2p peaks showed that after microwave radiation a portion of Fe(+III) was reduced to Fe(+II). • Microwave radiation had a positive effect on the magnetic properties of iron oxide, through formation of ferromagnetic phases. - Abstract: A growing interest in microwave heating has emerged recently. Several potential microwave applications regarding minerals’ processing have been investigated. This paper investigates the effect of microwave radiation on Egyptian high phosphorus iron ore. Three different iron ore samples have varying Fe{sub 2}O{sub 3} and P{sub 2}O{sub 5} contents and mineralogical textures were studied. A comparative study has been carried out between untreated and microwave treated iron ore. XRD and FTIR analyses showed that after microwave radiation the crystallinity of iron bearing minerals (hematite) increased, while the functional chemical groups of phosphorus bearing minerals (fluorapatite) and other gangues dissociated. High resolution XPS analyses of Fe 2p peaks showed that after microwave radiation a portion of Fe(+III) was reduced to Fe(+II). This means that after microwave radiation iron oxide (hematite, Fe{sup 3+}) transformed into more magnetic phase. The results indicated that microwave radiation had a positive effect on the magnetic properties of iron oxide, through formation of ferromagnetic phases.

chemical and mineralogical characterization of lateritic iron ore

African Journals Online (AJOL)

DJFLEX

2010-04-22

Apr 22, 2010 ... The laterite iron ore deposit at Auchi, Edo State, Nigeria was studied chemically and mineralogically. The results of the chemical ... SAMPLE PREPARATION. The samples .... 2µm) and were subjected to X-ray diffraction using.

Experimental study and modelling of iron ore reduction by hydrogen; Etude experimentale et modelisation de la reduction du minerai de fer par l'hydrogene

Energy Technology Data Exchange (ETDEWEB)

Wagner, D

2008-01-15

In an effort to find new ways to drastically reduce the CO{sub 2} emissions from the steel industry (ULCOS project), the reduction of iron ore by pure hydrogen in a shaft furnace was investigated. The work consisted of literature, experimental, and modelling studies. The chemical reaction and its kinetics were analysed on the basis of thermogravimetric experiments and physicochemical characterizations of partially reduced samples. A specific kinetic model was designed, which simulates the successive reactions, the different steps of mass transport, and possible iron sintering, at the particle scale. Finally, a 2-dimensional numerical model of a shaft furnace was developed. It depicts the variation of the solid and gas temperatures and compositions throughout the reactor. One original feature of the model is using the law of additive characteristic times for calculating the reaction rates. This allowed us to handle both the particle and the reactor scale, while keeping reasonable calculation time. From the simulation results, the influence of the process parameters was assessed. Optimal operating conditions were concluded, which reveal the efficiency of the hydrogen process. (author)

Study of effective utilization of iron ore sinter through arc plasma

Science.gov (United States)

Swain, Biswajit; Samal, S. K.; Mohanty, M. K.; Behera, A.; Mishra, S. C.

2018-03-01

Generation of fines is common in mining, sizing, and beneficiation and also in high-temperature metallurgical processes as the disintegration of agglomerate/compact occurs. Extraction of metallic iron from ore fines is one of the challenging aspects of iron making industries as the liberation of fines blocks, the charge burden porosity and hence hinders the reduction rate. Along with size factor, mineral composition plays a vital role in the extraction process; particularly silica. As silica has the very high tendency towards iron oxide, at comparatively low temperature, the activity of silica should be suppressed to prevent silicate phases. Adjustment of such conditions is controlled by addition of lime, but sometimes excessive slag generation increases the cost of production. In the present work, carbothermic reduction of partially reduced iron bearing pellets has been melted through 20 KW DC arc plasma furnace, and a comparative study has been made for considering different slag chemistry approaches. Pellets as aforementioned are made available from Patnaik Steel and Alloys Ltd, Odisha, having high silica content ore fines (of about 8.6%) as obtained from the chemical analysis. X-Ray analysis and optical image analyzer result of sinter thus obtained reveal that fayalite phase has major fractional value. Smelting works were done for sinter with/without adjustment of slag chemistry, where argon and nitrogen were used as plasma forming gases. A range of recovery rates (between 87-94%) is achieved by charge composition, ionizing gases, and smelting duration. It is observed that use of nitrogen as plasma forming gas increases the recovery rate than that of using only argon plasma; due to high energy flux of nitrogen which increases the enthalpy due to its diatomicity. A maximum recovery rate of about 94% is achieved for process duration of 13minutes utilizing nitrogen plasma. Smelting of charge with the addition of hydrated lime targeting melilite as final slag

Analysis of Characteristics of Ore about Iron Deposit of Da Hong Mountain in Yun Nan Province

Directory of Open Access Journals (Sweden)

Zhang Yuefeng

2016-01-01

Full Text Available This thesis aims to analyse the deposit characteristics about Da Hong Mountains Iron ore in Yunnan province. The texture and structure, especially the chemical composition, is different in every section of deposit after comparing. Moreover, the content of SiO2 is much higher than general iron ore. However, the content of other noble metals cannot reach the lowest industrial grade. Da Hong Mountains Iron ore has unique features because of metallogenic periods.

Geophysical prospecting for iron ore deposit around Tajimi village, Lokoja, North–Central Nigeria

Directory of Open Access Journals (Sweden)

Bayowa Oyelowo

2016-09-01

Full Text Available Ground magnetic and electrical resistivity survey were undertaken to investigate the occurrence and geometry of iron ore deposit around Tajimi village, Lokoja, North-Central Nigeria. The generated residual map of the ground-magnetic data acquired at 250 stations along 15 traverses revealed numerous prominent anomalies, mostly trending in the N-S direction. The radial power spectrum revealed the depth to magnetic sources between 6 m to 20 m. The interpreted VES data characterized the area into three subsurface layers: top soil, presumably iron ore layer and weathered/fresh basement. The result of vertical electrical sounding curves showed a sudden drop in resistivity (42-241 Ωm over high magnetic response. The geo-electric section revealed that the study area is generally characterized with thin overburden (0.5-1.7 m and the thickness of the second layer (presumed to be the iron ore layer ranged between 6.2-25.1 m. The study concluded that areas of high magnetic intensity showed a sudden drop in resistivity value for the VES points, which give an indication of the presence of an electrically conductive structure presumed to be iron ore deposits.

Catalytic decomposition of tar derived from wood waste pyrolysis using Indonesian low grade iron ore as catalyst

Energy Technology Data Exchange (ETDEWEB)

Wicakso, Doni Rahmat [Chemical Engineering Department, Faculty of Engineering, Lambung Mangkurat University, Jalan A. Yani KM. 36 Banjarbaru, 70714, South Kalimantan (Indonesia); Chemical Engineering Department, Faculty of Engineering, Gadjah Mada University, Jalan Grafika No. 2 Bulaksumur, Yogyakarta, 55281 (Indonesia); Sutijan; Rochmadi [Chemical Engineering Department, Faculty of Engineering, Gadjah Mada University, Jalan Grafika No. 2 Bulaksumur, Yogyakarta, 55281 (Indonesia); Budiman, Arief, E-mail: abudiman@ugm.ac.id [Chemical Engineering Department, Faculty of Engineering, Gadjah Mada University, Jalan Grafika No. 2 Bulaksumur, Yogyakarta, 55281 (Indonesia); Center for Energy Studies, Gadjah Mada University, Sekip K1A, Yogyakarta, 55281 (Indonesia)

2016-06-03

Low grade iron ore can be used as an alternative catalyst for bio-tar decomposition. Compared to other catalysts, such as Ni, Rd, Ru, Pd and Pt, iron ore is cheaper. The objective of this research was to investigate the effect of using low grade iron ore as catalyst for tar catalytic decomposition in fixed bed reactor. Tar used in this experiment was pyrolysis product of wood waste while the catalyst was Indonesian low grade iron ore. The variables studied were temperatures between 500 – 600 °C and catalyst weight between 0 – 40 gram. The first step, tar was evaporated at 450 °C to produce tar vapor. Then, tar vapor was flowed to fixed bed reactor filled low grade iron ore. Gas and tar vapor from reactor was cooled, then the liquid and uncondensable gas were analyzed by GC/MS. The catalyst, after experiment, was weighed to calculate total carbon deposited into catalyst pores. The results showed that the tar components that were heavy and light hydrocarbon were decomposed and cracked within the iron ore pores to from gases, light hydrocarbon (bio-oil) and carbon, thus decreasing content tar in bio-oil and increasing the total gas product. In conclusion, the more low grade iron ore used as catalyst, the tar content in the liquid decrease, the H{sup 2} productivity increased and calorimetric value of bio-oil increased.

Effect of rare earth Ce on the far infrared radiation property of iron ore tailings ceramics

Energy Technology Data Exchange (ETDEWEB)

Liu, Jie [Key Laboratory of Special Functional Materials for Ecological Environment and Information (Hebei University of Technology), Ministry of Education, Tianjin 300130 (China); Institute of Power Source and Ecomaterials Science, Hebei University of Technology, Tianjin 300130 (China); Meng, Junping, E-mail: srlj158@sina.com [Key Laboratory of Special Functional Materials for Ecological Environment and Information (Hebei University of Technology), Ministry of Education, Tianjin 300130 (China); Institute of Power Source and Ecomaterials Science, Hebei University of Technology, Tianjin 300130 (China); Liang, Jinsheng; Duan, Xinhui [Key Laboratory of Special Functional Materials for Ecological Environment and Information (Hebei University of Technology), Ministry of Education, Tianjin 300130 (China); Institute of Power Source and Ecomaterials Science, Hebei University of Technology, Tianjin 300130 (China); Huo, Xiaoli [Institute of Power Source and Ecomaterials Science, Hebei University of Technology, Tianjin 300130 (China); Tang, Qingguo [Key Laboratory of Special Functional Materials for Ecological Environment and Information (Hebei University of Technology), Ministry of Education, Tianjin 300130 (China); Institute of Power Source and Ecomaterials Science, Hebei University of Technology, Tianjin 300130 (China)

2015-06-15

Highlights: • Detailed process proposed for preparation of iron ore tailings ceramics. • Replace natural minerals with iron ore tailings as raw materials for preparing functional ceramics. • Impact mechanism of Ce on far infrared ceramics, as well as its optimum addition amounts can be obtained. • Propose a new perspective on considering the mechanism of far infrared radiation. - Abstract: A kind of far infrared radiation ceramics was prepared by using iron ore tailings, CaCO{sub 3} and SiO{sub 2} as main raw materials, and Ce as additive. The result of Fourier transform infrared spectroscopy showed that the sample exhibits excellent radiation value of 0.914 when doping 7 wt.% Ce. Ce{sup 4+} dissolved into iron diopside and formed interstitial solid solution with it sintered at 1150 °C. The oxidation of Fe{sup 2+} to Fe{sup 3+} caused by Ce{sup 4+} led to a decrease of crystallite sizes and enhancement of Mg–O and Fe–O vibration in iron diopside, which consequently improved the far infrared radiation properties of iron ore tailings ceramics.

Automation of the second iron ore slurry pipeline from Samarco

Energy Technology Data Exchange (ETDEWEB)

Aguilar, Juliana M.; Fonseca, Mario L.; Drumond, Pablo P.; Barbosa, Sylvio [IHM Engenharia, Belo Horizonte, MG (Brazil)

2009-07-01

The second iron ore slurry pipeline from Samarco was build to attend the Third Pellet Plant Project, which includes a new Concentration Plant at Germano-MG and a third Pellet Plant at Ubu-ES. It has 396km of extension and links the two plants by pulping the iron ore slurry prepared at Germano Unit. This works aims to present the iron ore slurry pipeline with emphasis on the automation architecture for the supervision and control system, interconnect throughout the pipe extension by fiber optics. The control system is composed of ControlLogix CLP's at the pulping and valve station and Micrologix CLP's at the pressure and cathodic protection monitoring points, totalizing 19 PLC's. The supervisory system was developed using the Wonderware IAS 3.0 suite, including the supervisory software InTouch 9.5 and the integrated ArchestrA IDE, and is composed of two data servers in redundancy and nine operation stations. The control and supervision system is interconnect through and Ethernet network using fiber optics and multiplexer modules (GE JungleMux) for voice, data and video. Among the expected results, it can be highlighted the sequence automation, greater process data availability (real and historical) and greater facility for the operation and detection of failures. (author)

Geochemistry and the origin of the Mamouniyeh iron ore-terra rossa deposit, Markazi Province - Iran

Directory of Open Access Journals (Sweden)

Marziyeh Mahboubiyan Fard

2017-11-01

Full Text Available Introduction Iron is among the metals whose ore deposits are not confined to a specific geologic period of crustal formation and they have formed in various geologic environments during previous periods (Ghorbani, 2007. About 95% of iron ore deposits have sedimentary origin and have formed due to chemical deposition from ancient sea water. The remaining percent is the result of alteration and magmatic activities (Gutzmer and Beukes, 2009. In sedimentary environments, a large amount of sedimentary iron minerals have formed resulting in different iron facies. Iron oxide facies are of the most important facies (James, 1954. The most important Iranian iron deposits are located in Central Iran, Sanandaj- Sirjan and East Iran zones, and the Kordestan area (Ghorbani, 2007. In the Orumiyeh-Dokhtar Zone, many iron ore deposits have been formed in conjunction with granitic and granodioritic plutons related to Oligocene-Miocene plutonic and volcanic activities (Hoshmandzadeh, 1995. The Mamouniyeh iron ore-terra rossa deposit is located in the Orumiyeh-Dokhtar volcanic zone. Iron mineralization have occurred in trachytic-trachyandesitic lavas and pyroclastic rocks of Pliocene age. Materials and methods A total of 28 rock samples were picked up from ore and host rocks during field observations. Petrographical and mineralogical studies were performed on 15 thin sections of ore and host rocks. XRD studies were performed on 3 ore samples. In order to investigate the geochemistry of the ore, 10 samples were analyzed for major, trace and rare earth elements (REEs using the ICP-MS method. Result Field and mineralogical studies reveal that the ore is composed of hematite along with crypto-crystalline silica as alternating layers of various thickness and color. The existence of alternating layers of hematite and quartz implies that the ore is similar to banded iron formations, but on a smaller scale, related to submarine hydrothermal activities. Silica is found as

Getting rid of the unwanted: highlights of developments and challenges of biobeneficiation of iron ore minerals-a review.

Science.gov (United States)

Adeleke, Rasheed A

2014-12-01

The quest for quality mineral resources has led to the development of many technologies that can be used to refine minerals. Biohydrometallurgy is becoming an increasingly acceptable technology worldwide because it is cheap and environmentally friendly. This technology has been successfully developed for some sulphidic minerals such as gold and copper. In spite of wide acceptability of this technology, there are limitations to its applications especially in the treatment of non-sulphidic minerals such as iron ore minerals. High levels of elements such as potassium (K) and phosphorus (P) in iron ore minerals are known to reduce the quality and price of these minerals. Hydrometallurgical methods that are non-biological involving the use of chemicals are usually used to deal with this problem. However, recent advances in mining technologies favour green technologies, known as biohydrometallurgy, with minimal impact on the environment. This technology can be divided into two, namely bioleaching and biobeneficiation. This review focuses on Biobeneficiation of iron ore minerals. Biobeneficiation of iron ore is very challenging due to the low price and chemical constitution of the ore. There are substantial interests in the exploration of this technology for improving the quality of iron ore minerals. In this review, current developments in the biobeneficiation of iron ore minerals are considered, and potential solutions to challenges faced in the wider adoption of this technology are proposed.

CPICOR{trademark}: Clean power from integrated coal-ore reduction

Energy Technology Data Exchange (ETDEWEB)

Wintrell, R.; Miller, R.N.; Harbison, E.J.; LeFevre, M.O.; England, K.S.

1997-12-31

The US steel industry, in order to maintain its basic iron production, is thus moving to lower coke requirements and to the cokeless or direct production of iron. The US Department of Energy (DOE), in its Clean Coal Technology programs, has encouraged the move to new coal-based technology. The steel industry, in its search for alternative direct iron processes, has been limited to a single process, COREX{reg_sign}. The COREX{reg_sign} process, though offering commercial and environmental acceptance, produces a copious volume of offgas which must be effectively utilized to ensure an economical process. This volume, which normally exceeds the internal needs of a single steel company, offers a highly acceptable fuel for power generation. The utility companies seeking to offset future natural gas cost increases are interested in this clean fuel. The COREX{reg_sign} smelting process, when integrated with a combined cycle power generation facility (CCPG) and a cryogenic air separation unit (ASU), is an outstanding example of a new generation of environmentally compatible and highly energy efficient Clean Coal Technologies. This combination of highly integrated electric power and hot metal coproduction, has been designated CPICOR{trademark}, Clean Power from Integrated Coal/Ore Reduction.

Work Index and Grinding Energy Assessment of Dilband Iron Ore, Pakistan

Directory of Open Access Journals (Sweden)

Muhammad Ishaque Abro

2011-01-01

Full Text Available Importance of comminution in mineral processing sector is highly acknowledged from energy perspective. In present study an attempt was made to understand the comminuting behavior of Dilband iron ore and to compute the grinding energy requirement for production of ultrafine particles up to mesh of liberation. In this regard standard grindability tests developed by the Chair of Mineral Processing Leoben Austria was used for calculating work index of Dilband iron ore. The grinding tests were conducted in rod and ball mills. The work index value of two feed size fractions with 80% passing at 3800?m and 5200?m was noted to be 11.85 kwh/t and 9.3 kwh/ton respectively. Ball mill grinding test indicates that dry grinding in open circuit is not efficient and consumes more energy of 88.48kwh/t of ore for grinding 1000/40?m to 80% <40?m size.

Real-time microradiology of disintegration of iron ore sinteres

International Nuclear Information System (INIS)

Kim, Jong Ryun; Kang, H.S.; Lee, Ho Jun; Je, Jung Ho; Jeong, S.K.; Tsai, W.-L.; Hsu, P.C.; Hwu, Y.

2003-01-01

We first present real-time microradiology of disintegration of self-fluxing iron ore sinters in low temperature reduction using highly collimated synchrotron source. The experiments were performed on the 5C1 beamline at PLS (Pohang Light Source, Pohang, Korea), operating at 2.5 GeV. We used unmonochromatized ('white') light with no optical elements except beryllium windows. The images of the crack superimpose, on the two-dimensional projection of a three-dimensional phenomenon, suggest that cracks are always initiated from pores in the sinters and propagate along neighboring pores. Interestingly, cracking occurs mostly on macropores (>800 μm), preferentially initiated from stress concentrated sites on pore surfaces. This dynamic study of the disintegration of sinters clearly shows that the crack initiation temperature is as low as 450 deg. C

A laboratory study to evaluate the possibility of sulphur and phosphorous removal from iron ore concentrate by leaching

Directory of Open Access Journals (Sweden)

Pour Hassan Rezvani

2016-01-01

Full Text Available Iron ore concentrates with high grade sulfur cause several problems in the steel making process, and hence affect the concentrate price. Environmental issues such as sulfur dioxide emission during the concentrate pelletizing process and effect on the steel quality are other issues. The current study was focused on removal of sulfur from the iron ore concentrate by using the chemical leaching technique. The magnetite iron ore concentrate was chosen for this purpose. The results obtained showed that more than 90% of the total sulfur content was removed from the iron ore concentrate by chemical leaching. Effects of several parameters such as temperature, particle size and use of organic solvent on sulfur removal were investigated by a series of experiments. After optimizing the experimental conditions, it was demonstrated that with addition of sulfur, phosphorus, another important impurity was also removed from the iron ore concentrate. In addition, one of the major advantages of our proposed method was transformation of mineral pyrites to useful by-products such as elemental sulfur.

The separation and determination of trace elements in iron ore

International Nuclear Information System (INIS)

Jones, E.A.

1977-01-01

The separation, concentration, and determination of trace elements in iron ores are described. After the sample has been dissolved, the iron is separated by liquid-liquid extraction with a liquid cation-exchanger, di-(2-ethylhexyl) phosphoric acid. The trace elements aluminium, cadmium, calcium, chromium, cobalt, copper, lead, magnesium, manganese, mercury, potassium, sodium, vanadium, and zinc are determined in the aqueous phase by atomic-absorption spectrophotometry

On-line and bulk analysis of iron ore and bauxite

International Nuclear Information System (INIS)

Holmes, R.J.; Roczniok, A.F.

1983-01-01

A number of analysis techniques based on neutron and gamma radiation have been developed for the mining industry. Current projects include the measurement of annihilation radiation arising from pair production for the on-line determination of the iron content of iron ores, and the construction of a demonstration bauxite analyser based on fast-neutron activation analysis for the simultaneous determination of aluminium and silicon content

Vanadium-bearing titaniferous iron ores from the Rooiwater, Usushwana, Mambula, Kaffirskraal, and the Trompsburg igneous complexes

International Nuclear Information System (INIS)

Reynolds, A.M.

1979-01-01

The mineralogy and chemistry of some vanadium-bearing titaniferous iron ores from a number of smaller South African basic intrusions are reported, and an assessment is given of the potential of these ores for use as raw materials in the production of iron, high-titania slag, and vanadium pentoxide. The ores from each complex can be distinguised readily on the basis of their chemical composition and textural relations. The Rooiwater Complex represents the most promising area. It contains two layers of titaniferous magnetite, each approximately 8 m thick, in the eastern part, the lowest seam being chemically similar to the economically important main layer of titaniferous magnetite in the Bushveld Complex. The ores are silicate-poor and consist largely of multi-phase titaniferous-magnetite grains containing modified ilmenite and pleonaste micro-intergrowths. The coarse grain size of these ores favours beneficiation, and they can be partially treated to yield ilmenite concentrates and low-titania magnetite fractions in which the content of vanadium pentoxide is higher than that in the original ores. The Mambula ores are silicate-rich and would require extensive beneficiation. The Kaffirskraal ores consist of multi-phase grains of titaniferous magnetite containing crystallographically oriented ilmenite, ulvospinel, and pleonaste micro-intergrowths. Minor coarser-grained ilmenite is also present. The Usushwana ores are texturaly similar but contain abundant lamellar ilmenite in place of the ulvospinel. The ores from these two complexes cannot be beneficiated by conventional ore-dressing techniques, and would require direct metallurgical treatment for the recovery of iron, titania, and vanadium pentoxide [af

Growth characteristics of a strain of iron-oxidizing bacterium and its application in bioleaching of uranium ores

International Nuclear Information System (INIS)

Zhang Rui; Liu Yajie; Gao Feng; Xu Lingling

2008-01-01

05B is a strain of iron-oxidizing bacterium which separated from a uranium ore. The effect of temperature, initial pH, inoculation amount and initial total iron concentration on the strain's growth and activities in bioleaching of uranium ores are studied. The results show that the optimum growth temperature is 40-45 degree C, the optimum inoculation pH value being 1.5-1.7, the optimum initial inoculation amount being 10%-20%, and the initial total iron concentration being not more than 5 g/L. 05B is fit for leaching of low grade uranium ores. (authors)

Photodegradation of UHMWPE filled with iron ore fine

Energy Technology Data Exchange (ETDEWEB)

Morais, Frederick Louis Dias de; Sousa, Alexandre Rangel de, E-mail: rangel@deii.cefetmg.br [Centro Federal de Educacao Tecnologica de Minas Gerais (CEFET), Belo Horizonte, MG (Brazil). Departamento de Engenharia de Materiais; Medeiros, Felipe da Silva; Silva, Glaura Goulart [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil). Departamento de Quimica; Rabello, Marcelo Silveira [Universidade Federal de Campina Grande (UFCG), PB (Brazil). Unidade Academica de Engenharia de Materiais

2017-03-15

Ultra high molecular weight polyethylene (UHMWPE) is one of the most important engineering materials owing to outstanding properties like impact strength and abrasion resistance. However, the relatively low Young's modulus restricts some application and the use of fillers may be a suitable way to overcome this. The fillers can influence the photo stabilization of the compound, as it occurs to other polymers. Neat UHMWPE and its composites with 1 and 10% of iron ore fine were exposed to ultraviolet radiation for up to 33 days and then tested for mechanical properties. The stress-strain behaviour changed with degradation, with an evident necking and strain hardening region that was not observed before exposure, due to a reduction in entanglements density. From the tensile results, the filler may have a protection action against UV, particularly when a loading of 10% was present. Complementary analyses were performed, including X-ray diffraction, DSC and SEM. (author)

X-ray fluorescence diffractionless analyzer for determining light element content in iron ore mixtures

International Nuclear Information System (INIS)

Yuksa, L.K.; Kochmola, N.M.; Bondarenko, V.P.; Bogdanov, V.K.

1986-01-01

Diffractionless X-ray fluorescence analyzer for detecting calcium oxide and silicon dioxide contents in dry iron ore materials has been developed. The analyzer includes a charging unit, sample-conveying device, spectrometric units for detecting calcium and silicon, computing racks and sample-removing device. Results of calcium oxide and silicon dioxide analyses in iron ore mixtures are presented. Errors are evaluated. It is shown that the analyzer provides high accuracy of one-time determinations, as well as reading constancy for a long time

Dynamic trial of an on-stream analyser for iron ore fines

International Nuclear Information System (INIS)

Holmes, R.J.; Miles, J.G.

1980-01-01

A thermal neutron irradiation technique using a 252 Cf neutron source has been developed and applied to the simultaneous determination of iron and aluminium (expressed as Al 2 O 3 ) in iron ore fines (-6 mm particle size) on a moving rubber conveyor belt. While the determination of iron with this technique is based on the use of a NaI(Tl) detector to monitor the characeristic prompt gamma rays (7.64 MeV) emitted by thermal neutron capture reactions in the iron, the determination of Al 2 O 3 is based on the use of a second NaI(Tl) detector to monitor the characteristic gamma rays (1.78 MeV) emitted after thermal neutron activation of the aluminium. The second detector is located downstream from the first. Although the speed of the conveyor belt has no direct effect on the iron measurements, it must not exceed about 3 m/min if good accuracy is required for the Al 2 O 3 measurements. Consequently an auxiliary conveyor belt is required in order to avoid interference with normal ore processing. Dynamic trials of the technique have demonstrated that the method can achieve accuracies of 0.7% Fe and 0.1% Al 2 O 3

Overview of the long distance iron ore slurry pipeline from Anglo Ferrous Brazil

Energy Technology Data Exchange (ETDEWEB)

Silva, Adarlan M.; Passos, Aline C.; Santos, Daniel; Orban, Eduardo M.; Lisboa, Helder D.; Goncalves, Nilton; Guimaraes, Robson C. [Anglo Ferrous Brazil, Rio de Janeiro, RJ (Brazil)

2009-07-01

The objective of this paper is to present an overview of the long distance iron ore slurry pipeline from Anglo Ferrous Brazil. Anglo Ferrous Brazil is a company of Anglo American plc that is one of the world's largest mining and natural resource company. Minas-Rio is a world class iron ore project which has been developed in Brazil aiming to produce 26.6 million tons per year of concentrate. The mine, concentrator and pump station 1 will be located in Conceicao do Mato Dentro, Minas Gerais state, and the terminal station will be located at Acu Port in Sao Joao da Barra, Rio de Janeiro state. The long distance iron ore slurry pipeline will be one of major differentials of Minas-Rio Project and its useful life was initially estimated in 20 years. The slurry pipeline has a total length of 525 kilometers and will be constructed from predominately 26 inches external diameter API 5L X70 pipes. From kilometer 314 to kilometer 480, 24 inches pipe will be installed to prevent slack flow downstream pump station 2. The pump station 1 is designed to provide the hydraulic head necessary to transport the concentrate iron ore slurry with 8 positive displacement pumps to pump station 2. The pump station 2, located 240 kilometers downstream pump station 1, is designed to operate with 10 positive displacement pumps. The valve station will be located at kilometer 347 and will be used to break the static head between pump station 2 and the terminal station during a slurry pipeline shutdown. (author)

Carbothermal Reduction of Iron Ore in Its Concentrate-Agricultural Waste Pellets

Directory of Open Access Journals (Sweden)

Zhulin Liu

2018-01-01

Full Text Available Carbon-containing pellets were prepared with the carbonized product of agricultural wastes and iron concentrate, and an experimental study on the direct reduction was carried out. The experimental results demonstrated that carbon-containing pellets could be rapidly reduced at 1200 to 1300°C in 15 minutes, and the proper holding time at high temperature was 15 to 20 min. The degree of reduction gradually increased with temperature rising, and the appropriate temperature of reducing pellets was 1200°C. The weight loss rate and reduction degree of pellets increased with the rise of carbon proportion, and the relatively reasonable mole ratio of carbon to oxygen was 0.9. A higher content of carbon and an appropriate content of volatile matters in biomass char were beneficial to the reduction of pellets. The carbon-containing pellets could be reduced at high speeds in the air, but there was some reoxidization phenomenon.

On-line iron ore slurry monitoring using laser induced plasma spectroscopy

International Nuclear Information System (INIS)

Barrette, L.; Turmel, S.; Boivin, J.-A.; Sabsabi, M.; Martinovic, T.I.; Ouellet, G.

1999-01-01

In response to the need for a better control [Lb1] of the various additives used in the iron ore pellet making process, Laser-Induced Plasma Spectroscopy (LIPS) has been tested for the on-line monitoring of Si, AI, Ca, Mg, and C. This work shows that factors such as laser beam focusing, particle size, slurry density and mineralogical composition have to be taken into account to meet precision and accuracy requirements. An internal standardization (peak ratio) and an original multivariate calibration technique based on fuzzy logic concepts [Lb2] are [Lb3] used to minimize the effect of these factors. This paper describes the experimental set-up, the effect of influence factors and the results obtained both in the laboratory and in an iron ore plant. (author)

Effect of Amount of Carbon on the Reduction Efficiency of Iron Ore-Coal Composite Pellets in Multi-layer Bed Rotary Hearth Furnace (RHF)

Science.gov (United States)

Mishra, Srinibash; Roy, Gour Gopal

2016-08-01

The effect of carbon-to-hematite molar ratio has been studied on the reduction efficiency of iron ore-coal composite pellet reduced at 1523 K (1250 °C) for 20 minutes in a laboratory scale multi-layer bed rotary hearth furnace (RHF). Reduced pellets have been characterized through weight loss measurement, estimation of porosity, shrinkage, qualitative and quantitative phase analysis by XRD. Performance parameters such as the degree of reduction, metallization, carbon efficiency, productivity, and compressive strength have been calculated to compare the process efficacy at different carbon levels in the pellets. Pellets with optimum carbon-to-hematite ratio (C/Fe2O3 molar ratio = 1.66) that is much below the stoichiometric carbon required for direct reduction of hematite yielded maximum reduction, better carbon utilization, and productivity for all three layers. Top layer exhibited maximum reduction at comparatively lower carbon level (C/Fe2O3 molar ratio 2.33). Correlation between degree of reduction and metallization indicated non-isothermal kinetics influenced by heat and mass transfer in multi-layer bed RHF. Compressive strength of the partially reduced pellet with optimum carbon content (C/Fe2O3 molar ratio = 1.66) showed that they could be potentially used as an alternate feed in a blast furnace or any other smelting reactor.

Investigating the Utility of Iron Ore Waste in Preparing Non-fired Bricks

Science.gov (United States)

Lamani, Shreekant R.; Mangalpady, Aruna; Vardhan, Harsha

2017-10-01

Iron ore waste is a major problem for mine owners due to the difficulty involved in its storage, handling and other environmental related issues. An alternative solution to this is utilisation of iron ore waste (IOW) as some value added product in construction industry. An attempt has been made in this paper in examining the possibility of making non-fired bricks from iron ore waste with some additives like cement and fly-ash. Each of the additives were mixed with IOW in different ratios and different sets of bricks were prepared. The prepared IOW bricks were cured for 7, 14, 21 and 28 days and their respective compressive strength and percentage of water absorption were determined. The results show that IOW bricks prepared with 9% and above cement and with 28 days of curing are suitable for brick making and meet the IS specifications. It was also observed that the weight of the prepared bricks with 9% cement with 28 days of curing varies between 2.35 and 2.45 kg whereas the weight of compressed fire clay bricks varies from 2.80 to 2.89 kg. Results also show that the cost of bricks prepared with cement ranging from 9 to 20% is comparable to that of commercially available compressed bricks.

Phytostabilisation potential of lemon grass (Cymbopogon flexuosus (Nees ex Stend) Wats) on iron ore tailings.

Science.gov (United States)

Mohanty, M; Dhal, N K; Patra, P; Das, B; Reddy, P S R

2012-01-01

The present pot culture study was carried out for the potential phytostabilisation of iron ore tailings using lemon grass (Cymbopogon flexuosus) a drought tolerant, perennial, aromatic grass. Experiments have been conducted by varying the composition of garden soil (control) with iron ore tailings. The various parameters, viz. growth of plants, number of tillers, biomass and oil content of lemon grass are evaluated. The studies have indicated that growth parameters of lemon grass in 1:1 composition of garden soil and iron ore tailings are significantly more (-5% increase) compared to plants grown in control soil. However, the oil content of lemon grass in both the cases more or less remained same. The results also infer that at higher proportion of tailings the yield of biomass decreases. The studies indicate that lemongrass with its fibrous root system is proved to be an efficient soil binder by preventing soil erosion.

Clean recycle and utilization of hazardous iron-bearing waste in iron ore sintering process.

Science.gov (United States)

Gan, Min; Ji, Zhiyun; Fan, Xiaohui; Chen, Xuling; Zhou, Yang; Wang, Guojing; Tian, Ye; Jiang, Tao

2018-04-18

Applying recycled iron-bearing waste materials (RIM) into iron ore sintering process is the general disposal approach worldwide, while its use is still a thorny problem. Results showed that adding RIM increased contents of hazardous elements (K, Na, Pb, Zn, and Cl) in sinter product, and also enhanced emission concentration of PM 2.5 in flue gas; increasing reaction temperature, and contents of CaO & coke breeze in raw mixtures improved hazardous elements removal. Based on these features, a novel method through granulating natural iron ores and RIM separately and distributing granulated RIM in bottom sintering layers was proposed for clean RIM cycle. When recycling 5% RIM, granulating RIM separately with higher contents of CaO and coke breeze removed hazardous elements effectively, the contents of which in sinter were reduced to comparable level of the case without RIM. Moreover, distributing RIM in bottom sintering layer reached intensive release of hazardous elements and PM 2.5 during sintering, which reduced the flue gas volume needing purification by about 2/3. Through activated carbon purification, about 60% of PM 2.5 comprised high contents of hazardous elements was removed. Novel technique eliminated the negative impact of RIM and has the prospect to reach clean recycle in sinter-making plants. Copyright © 2018. Published by Elsevier B.V.

Influence of particle size and mineral phase in the analysis of iron ore slurries by Laser-Induced Breakdown Spectroscopy

International Nuclear Information System (INIS)

Michaud, Daniel; Leclerc, Remi; Proulx, Eric

2007-01-01

Laser-Induced Breakdown Spectroscopy (LIBS) was applied to the analysis of iron ore concentrates. The objective was to determine the influence of particle size and mineral phase on the LIBS signal. The LIBS spectra of hematite and magnetite ore concentrates were qualitatively indistinguishable from each other but magnetite yielded systematically less than hematite. This behavior could be set into an empirical equation to correct the iron peak intensities according to the level of magnetite in the analyzed sample. Similarly, an increase of the LIBS signal was observed as the particle size of the ore samples decreased. Again, an equation could be written down to correct the intensity of either iron or silicon in response to a variation of the average particle size of the ore concentrate. Using these corrections, proper response of the silicon signal against the concentration of silica in the samples was restored. The observed dependence of the strength of the iron signal upon the mineral phase is attributed to oxidation of magnetite into hematite

On-stream analysis of iron ore and its potential for improving export quality control

International Nuclear Information System (INIS)

Holmes, R.J.

1988-01-01

An on-stream iron ore analyser has been developed in collaboration with Hamersley Iron Pty. Limited for determining the iron content of both lump (-30+6 mm particle size) and fines (-6 mm particle size) on conveyor belts. The analyser, which is called IRONSCAN, is based on pair production, and is now commercially available from Mineral Control Instrumentation Limited (MCI) in Adelaide. It can be mounted under existing conveyor belts with minimal modifications to the conveyor structure, and the presence of steel cables in the belt does not interfere once the analyser has been correctly calibrated. The analyser has been extensively tested on both lump and fines on the shiploading conveyor at Dampier, and typically the root mean square (r.m.s.) deviation between single IRONSCAN measurements and conventional chemical analyses is better than 0.5% Fe. It is currently being evaluated on - 150 mm ore from the primary crusher at Mount Tom Price, and initial results are encouraging. The principal advantage of IRONSCAN is that it provides rapid information on ore grades. But perhaps its greatest potential is at the primary crusher where conventional sampling and analysis is very expensive to implement. 11 figs., 1 tab

Did the Kiruna iron ores form as a result of a metasomatic or igneous process? New U-Pb and Nd data for the iron oxide apatite ores and their host rocks in the Norrbotten region of northern Sweden

Science.gov (United States)

Westhues, A.; Hanchar, J. M.; Whitehouse, M. J.; Fisher, C. M.

2012-12-01

A number of iron deposits near Kiruna in the Norrbotten region of northern Sweden are of the iron oxide apatite (IOA) type of deposits; also referred to as Kiruna-type deposits. They are commonly considered a subgroup or end-member of iron oxide copper gold (IOCG) deposits, containing no economic grades of copper or gold. Both IOCG and IOA deposits are characterized by abundant low-Ti Fe oxides, an enrichment in REE, and intense sodium and potassium wall-rock alteration adjacent to the ores. Deposits of these types are of a great economic importance, not only for iron, but also for other elements such as rare earth elements (REE) or uranium. Kiruna, the type locality of the IOA type of mineral deposits, is the focus of this study. Despite a century-long mining history and 2500 Mt of iron ore produced in the region to date (with grades of 30 to 70 wt.% Fe), the genesis of these deposits is poorly understood: theories of a magmatic vs. a hydrothermal or metasomatic origin have been debated, and the timing of mineralization of the ores in the Norbotten region has never been directly dated. The results anticipated from this study will provide a better understanding of the nature of the IOA type of mineral deposits and their relation to IOCG deposits such as Olympic Dam in Australia. An array of geochemical methods is used in order to gain insights on the emplacement history of the host rocks, their subsequent alteration, and the ore genesis of these deposits. This includes in situ U/Pb geochronology of zircon, monazite, and titanite to constrain the timing between host rock emplacement, alteration and mineralization. Isotopic data from whole rocks and in situ at mineral scale will provide constraints on the involvement of hydrothermal fluids and their possible sources, as well as on the sources of Fe, U, and the REE. Newly obtained Sm-Nd isotopic data points to distinct source differences between host rocks, ore and alteration related samples. Preliminary in situ U

Effects of Low-temperature Pre-oxidation on the Titanomagnetite Ore Structure and Reduction Behaviors in a Fluidized Bed

Science.gov (United States)

Adetoro, Ajala Adewole; Sun, Haoyan; He, Shengyi; Zhu, Qingshan; Li, Hongzhong

2018-04-01

With respect to high efficient utilization of low-grade iron ore resource, the behavior of low-temperature "973 K to 1123 K (700 °C to 850 °C)" oxidation, on the phase transition of SA TTM ore (South African titanomagnetite), and its effect on subsequent reduction was investigated. The results showed that hematite and rutile are the oxidation product below 1048 K (775 °C), while pseudobrookite is the stable phase above 1073 K (800 °C). With the increase in temperature and oxidation time, there is a competitive relationship between the amount of hematite and pseudobrookite generated. The reduction efficiency of SA TTM was significantly improved by oxidation pretreatment, primarily due to the dissociation of titania-ferrous oxides to more easily reducible hematite. But the generation of pseudobrookite phase decreases the amount of free hematite available for reduction, which weakens the improvement effect of pre-oxidation. The equilibrium relationship between the metallization degree and the gas reduction potential for TTM ore with pre-oxidation treatment has been built. Finally, the reduction metallization degree for the first and second step can be improved averagely by 16.67 and 3.45 pct, respectively, for sample pre-oxidized at 1098 K (825 °C) for 15 and 90 minutes, while 26.96 and 7.4 pct, improvement is achieved for sample pre-oxidized at a lower temperature of 1048 K (775 °C) for 120 minutes.

Work stressors, job insecurity, union support, job satisfaction and safety outcomes within the iron ore mining environment

OpenAIRE

Nicolaas W.H. Smit; Leon T. de Beer; Jaco Pienaar

2016-01-01

Orientation: The study of work stressors, job insecurity and union support creates opportunity for iron ore mining organisations to manage job satisfaction and safety motivation and behaviour more effectively. Research purpose: The objective of this study was to investigate the relationship between work stressors, job insecurity, union support, job satisfaction and safety motivation and behaviour of a sample of iron ore mine workers in South Africa. Motivation for the study: The minin...

Experimental Research on the Determination of the Coefficient of Sliding Wear under Iron Ore Handling Conditions

Directory of Open Access Journals (Sweden)

G. Chen

2017-09-01

Full Text Available The handling of iron ore bulk solids maintains an increasing trend due to economic development. Because iron ore particles have hard composites and irregular shapes, the bulk solids handling equipment surface can suffer from severe sliding wear. Prediction of equipment surface wear volume is beneficial to the efficient maintenance of worn areas. Archard’s equation provides a theoretical solution to predict wear volume. To use Archard’s equation, the coefficient of sliding wear must be determined. To our best knowledge, the coefficient of sliding wear for iron ore handling conditions has not yet been determined. In this research, using a pin-on-disk tribometer, the coefficients of sliding wear for both Sishen particles and mild steel are determined with regard to iron ore handling conditions. Both naturally irregular and spherical shapes of particles are used to estimate average values of wear rate. Moreover, the hardness and inner structures of Sishen particles are examined, which adds the evidence of the interpretation of wear results. It is concluded that the coefficients of sliding wear can vary largely for both Sishen particle and mild steel. The wear rate decreases from transient- to steady-state. The average coefficient of sliding wear is capable of predicting wear with respect to long distances at the steady-state. Two types of sliding friction are distinguished. In addition, it is found that the temperature rise of the friction pairs has negligible influence on wear rate.

Factors Affecting Ballability of Mixture Iron Ore Concentrates and Iron Oxide Bearing Wastes in Metallurgical Processing

Directory of Open Access Journals (Sweden)

Mfon Udo

2018-05-01

Full Text Available Iron oxide bearing wastes (IROBEWAS are produced at every segment of processing stage of sinter, molten iron and steel production. They are hard to handle and in many cases are stockpiled only to be a source of environmental pollution but can be balled into pellets. Pellet of good ballability values are transportable and recyclable as they can withstand stress they will encounter without disintegrating back to dust. But ballability is affected by some factors like the grain sizes of the materials, the moisture and binder contents of the ball mix, wettability of the balled materials and the processing perimeters of the granulator. The objective of this research work is to investigate the factors affecting ballability of mixture of iron ore concentrates and iron oxide bearing wastes (IROBEWAS in metallurgical processing. The parameters under consideration were grain size of materials, the moisture contents, the speed of balling disc, IROBEWAS and Bentonite (Binder contents of the balled mix. This was carried out by balling different volume fractions of mix containing iron oxide concentrate and IROBEWAS using a balling disc and testing the resulting balls for green compressive strength using universal testing machine. It was found that the ballability of the mixture of iron ore concentrate and IROBEWAS increases as grain sizes of the materials reduce but increases as the moisture contents and IROBEWAS content increase up to an optimum value of moisture content in the mix before it starts to reduce. The ballability also increases as the speed of the granulator (Balling disc increases within the limit of this work. It was also observed that there was an increase in ballability with slight increase in bentonite content in the mix.

Thermodynamic Analysis of the Selective Reduction of a Nickeliferous Limonitic Laterite Ore by Hydrogen

Science.gov (United States)

Elliott, R.; Pickles, C. A.

2017-09-01

Nickeliferous limonitic laterite ores are becoming increasingly attractive as a source of metallic nickel as the costs associated with recovering nickel from the sulphide ores increase. Unlike the sulphide ores, however, the laterite ores are not amenable to concentration by conventional mineral processing techniques such as froth flotation. One potential concentrating method would be the pyrometallurgical solid state reduction of the nickeliferous limonitic ores at relatively low temperatures, followed by beneficiation via magnetic separation. A number of reductants can be utilized in the reduction step, and in this research, a thermodynamic model has been developed to investigate the reduction of a nickeliferous limonitic laterite by hydrogen. The nickel recovery to the ferronickel phase was predicted to be greater than 95 % at temperatures of 673-873 K. Reductant additions above the stoichiometric requirement resulted in high recoveries over a wider temperature range, but the nickel grade of the ferronickel decreased.

The effect of iron-ore particles on the metal content of the brown alga Padina gymnospora (Espirito Santo Bay, Brazil)

International Nuclear Information System (INIS)

Nassar, C.A.G.; Salgado, L.T.; Yoneshigue-Valentin, Y.; Amado Filho, G.M.

2003-01-01

Iron ore deposits mat be the source of metals found in the brown alga Padina gymnospora. - The iron-ore particles discharged by a pellet processing plant (Espirito Santo Bay, Brazil) cover the seabed of Camburi Beach and consequently, the epibenthic community. In order to determine the importance of the contribution of the iron-ore deposits to the metal concentration in macroalgae of Espirito Santo Bay, four methods of cleaning particulate material adhered to the surface of thalli were tested prior to metal tissue analysis (Al, Cd, Cr, Cu, Fe, Mn, Ni, Pb and Zn) of Padina gymnospora. In addition, heavy metal concentrations were determined in individuals of P. gymnospora from a site (Frade Island) not affected by the iron-ore particles. The most efficient cleaning treatment, a combination of scraping and washing with an ethanol-seawater solution (NA+SC+ET) removed a number of particles on the surface of thalli 10 times higher than that observed in the control (C). Using this treatment, the total-metal concentrations were reduced by 78% for Fe and 50% for Al respect to the control. However, Fe, Al and Cu concentrations after treatment NA+SC+ET were significantly higher than those found at Frade Island. It is suggested that the iron-ore deposit might be a source for metal availability to macroalgae exposed to the dumped material at Espirito Santo Bay

Valorization of mining waste from Ouenza iron ore mine (eastern Algeria

Directory of Open Access Journals (Sweden)

Abdelaziz Idres

Full Text Available Abstract The present article is devoted to the development of a hematite-poor ore mine in Ouenza, which does not meet the steelmaker's requirements. Significant volumes are stored at the pithead of the mine, and the reserves are estimated at over 100 million tones. This enormous quantity of mining waste occupies an important space and poses a real threat to the environment as well as for the mining city of Ouenza. In order to solve these socio-economic and environmental problems, a sustainable development and a better quality of life for inhabitants of this region is needed. For this, representative samples were taken at the level of the dumps. Taking into account the natural characteristics of the stock namely; mineralogical composition, iron content, particle size of the rock mass, as well as the release mesh of iron minerals from the gangue. Firstly, tests are conducted on the recovery by radiometric separation of iron-rich pieces and graded. Then the rest of the ore was subjected to mechanical preparation followed by enrichment, which will be the subject of another study. The research is conducted on samples to determine the optimal parameters of the g-rays absorption tested by radiometry; these parameters were the velocity of the conveyor belt and the time of exposure to g-rays. The obtained results by this valorization process are very significant: iron content 53.5% and 8.3% recovery.

Reduction and immobilization of chromate in chromite ore processing residue with nanoscale zero-valent iron

International Nuclear Information System (INIS)

Du, Jingjing; Lu, Jinsuo; Wu, Qiong; Jing, Chuanyong

2012-01-01

Highlights: ► COPR remediation mechanism using nZVI was investigated. ► PHREEQC model calculation agreed well with our GANC experimental results. ► Incubation COPR and nZVI with >27% water content could reduce Cr(VI) in solids. ► Water content is the key factor to assist electron transfer between nZVI and COPR. - Abstract: Chromite ore processing residue (COPR) poses a great environmental and health risk with persistent Cr(VI) leaching. To reduce Cr(VI) and subsequently immobilize in the solid matrix, COPR was incubated with nanoscale zero-valent iron (nZVI) and the Cr(VI) speciation and leachability were studied. Multiple complementary analysis methods including leaching tests, X-ray powder diffraction, X-ray absorption near edge structure (XANES) spectroscopy, and X-ray photoelectron spectroscopy (XPS) were employed to investigate the immobilization mechanism. Geochemical PHREEQC model calculation agreed well with our acid neutralizing capacity experimental results and confirmed that when pH was lowered from 11.7 to 7.0, leachate Cr(VI) concentrations were in the range 358–445 mg L −1 which contributed over 90% of dissolved Cr from COPR. Results of alkaline digestion, XANES, and XPS demonstrated that incubation COPR with nZVI under water content higher than 27% could result in a nearly complete Cr(VI) reduction in solids and less than 0.1 mg L −1 Cr(VI) in the TCLP leachate. The results indicated that remediation approaches using nZVI to reduce Cr(VI) in COPR should be successful with sufficient water content to facilitate electron transfer from nZVI to COPR.

Elemental analysis of two Egyptian iron ores and produced industrial iron samples by neutron activation analysis

International Nuclear Information System (INIS)

Sroor, A.; Abdel-Basset, N.; Abdel-Haleem, A.S.; Hassan, A.M.

2001-01-01

Elemental analysis of two iron ores and initial industrial iron production prepared by the Egyptian Iron and Steel Company of Helwan near Cairo were performed by the instrumental neutron activation analysis technique. Five samples of each type were irradiated for 48 h in a thermal neutron flux of 4x10 12 n/cm 2 s in the first Egyptian research reactor ET-RR-1. Also, the Pneumatic Irradiation Rabbit System (PIRS), attached to the reactor ET-RR-1 in Inshass, was used to measure short-life elements. The γ-ray spectra were obtained with a hyper pure germanium detection system. The concentration percentage values of major, minor and trace elements are presented. Implications of the elemental concentration values obtained are presented

Feasibility Studies for Production of Pellet Grade Concentrate from Sub Grade Iron Ore Using Multi Gravity Separator

Science.gov (United States)

Rao, Gottumukkala Venkateswara; Markandeya, R.; Kumar, Rajan

2018-04-01

An attempt has been made to utilise Sub Grade Iron Ore by producing pellet grade concentrate from Deposit 5, Bacheli Complex, Bailadila, Chhattisgarh, India. The `as received' Run of Mine (ROM) sample assayed 40.80% Fe, 40.90% SiO2. Mineralogical studies indicated that the main ore mineral is Hematite and lone gangue mineral is Quartz. Mineral liberation studies indicated that, the ore mineral Hematite and gangue mineral Quartz are getting liberated below 100 microns. The stage crushed and ground sample was subjected to concentration by using a Multi Gravity Separator (MGS). Rougher Multi Gravity Separation (MGS) experimental results were optimised to recover highest possible iron values. A concentrate of 55.80% Fe with a yield of 61.73% by weight with a recovery of 84.42% Iron values was obtained in rougher MGS concentrate. Further experiments were carried out with rougher MGS concentrate to produce a concentrate suitable for commercial grade pellet concentrate. It was proved that a concentrate assaying 66.67% Fe, 3.12% SiO2 with an yield of 45.08% by weight and with a recovery of 73.67% iron values in the concentrate.

Production of High-purity Magnetite Nanoparticles from a Low-grade Iron Ore via Solvent Extraction

Energy Technology Data Exchange (ETDEWEB)

Suh, Yong Jae; Kil, Dae Sup; Jang, Hee Dong [Korea Institute of Geoscience and Mineral Resources, Daejeon (Korea, Republic of); Do, Thi May [Korea University of Science and Technology, Daejeon (Korea, Republic of); Cho, Kuk [Pusan National University, Busan (Korea, Republic of)

2015-02-15

We produced magnetite nanoparticles (MNPs) and a Mg-rich solution as a nano-adsorbent and a coagulant for water treatment, respectively, using a low-grade iron ore. The ore was leached with aqueous hydrochloric acid and its impurities were removed by solvent extraction of the leachate using tri-n-butyl phosphate as an extractant. The content of Si and Mg, which inhibit the formation of MNPs, was reduced from 10.3 wt% and 15.5 wt% to 28.1 mg/L and < 1.4 mg/L, respectively. Consequently, the Fe content increased from 68.6 wt% to 99.8 wt%. The high-purity Fe{sup 3+} solution recovered was used to prepare 5-15-nm MNPs by coprecipitation. The wastewater produced contained a large amount of Mg{sup 2+} and can be used to precipitate struvite in sewage treatment. This process helps reduce the cost of both sewage and iron-ore-wastewater treatments, as well as in the economic production of the nano-adsorbent.

Energy consumption in smelting reduction (SR) processes

International Nuclear Information System (INIS)

Assis, Paulo Santos; Salierno, Giovanni Felice; Fang, Jue; Mankhand, Tilak R.; Assis, Carlos Frederico Campos de

2010-01-01

In contrast, conventional processes use coke and hematite/sinter in the blast furnace, in SR processes, other alternative fuels and iron ore sources, like charcoal and fine iron ores, can be used to produce sponge iron. The use of these alternative sources, by SR processes, can reduce environmental impacts and lower production costs. At first, the concepts of the theoretical gas utilization ratio, the smelting heat of the iron ore and the effective calorific value of coal were introduced. Then, the reason for gas utilization ratio and its performance in the shaft as a reducer in the smelting process are discussed and calculated. The relationship between coal consumption and iron ore reduction in the fluidized bed are also discussed. Finally, the influence of post-combustion on coal consumption in an iron bath furnace are calculated and discussed. (author)

Determination of the oxidizing capacity of manganese ores.

Science.gov (United States)

Prasad, R

1974-09-01

An accurate method is described for determining the amount of active oxygen in manganese ores, based on the oxidation-reduction reaction between the ore and arsenic(III) in presence of ammonium molybdate, followed by the back-titration of excess of arsenic(III) with cerium(IV), using osmium tetroxide as catalyst and Disulphine Blue V as indicator. A survey has been made of the applicability of this method to various pyrolusite ores containing less than 0.2% phosphorus. Aluminium(III), copper(II), iron(III), manganese(II), and molybdenum(VI) do not interfere. Up to 30% phosphorus(V) causes no interference.

Quantitative Investigation of Roasting-magnetic Separation for Hematite Oolitic-ores: Mechanisms and Industrial Application

Directory of Open Access Journals (Sweden)

Peng Tiefeng

2017-12-01

Full Text Available Natural high-quality iron can be directly applied to pyro-metallurgy process, however, the availability of these ores has become less and less due to exploitation. This research reports a systematic approach using reduction roasting and magnetic separation for oolitic iron ores from west Hubei Province. Firstly, a mineralogical study was performed and it was shown that the oolitic particles were mainly composed of hematite, with some silicon-quartz inside the oolitic particle. Then, the roasting temperature was examined and shown to have significant influence on both Fe recovery and the Fe content of the concentrate. Also the Fe content gradually increased as the temperature increased from 700 to 850 °C. The most important aspects are the quantitative investigation of change of mineral phases, and reduction area (with ratio during the reduction roasting process. The results showed that Fe2O3 decreased with temperature, and Fe3O4 (magnetite increased considerably from 600 to 800 °C. The reductive reaction was found to occur from the outside in, the original oolitic structure and embedding relationship among the minerals did not change after roasting. Finally, 5% surrounding rock was added to mimic real industrial iron beneficiation. This study could provides useful insight and practical support for the utilization of such iron ores.

Determination of total iron in iron ore by x-ray fluorescence analysis using the Compton effect: comparison with others analytical techniques

International Nuclear Information System (INIS)

Castilho, M.V. de; Oliveira, R.C.

1991-01-01

Total iron in iron ores is determines by X-ray fluorescence analysis method using the compton effect. The Bragg angle is determined for compton no-coherent scattering related to K alpha of Rhodium. This measurement procedure can be used for best fitting of analytical results in X-ray fluorescence, when compared with others methods used for results corrections. (M.V.M.)

Is outdoor work associated with elevated rates of cerebrovascular disease mortality? : a cohort study based on iron-ore mining

OpenAIRE

Björ, Ove; Jonsson, Håkan; Damber, Lena; Burström, Lage; Nilsson, Tohr

2016-01-01

BACKGROUND: A cohort study that examined iron ore mining found negative associations between cumulative working time employed underground and several outcomes, including mortality of cerebrovascular diseases. In this cohort study, and using the same group of miners, we examined whether work in an outdoor environment could explain elevated cerebrovascular disease rates. METHODS: This study was based on a Swedish iron ore mining cohort consisting of 13,000 workers. Poisson regression models wer...

Occurrence of uranium in the itabiritic iron ore of Morro Agudo on the NE border of the iron Quadrangle/Minas Gerais, Brasilien

International Nuclear Information System (INIS)

Guba, I.

1982-01-01

The precambrian itabirites and hematite ores of the Morro Agudo iron ore mine on the NE border of the Quadrilatero Ferrifero in Minas Gerais/Brazil contain uranium-bearing minerals and rare-earth elements. In association with phosphates they occupy planes of joints, fractures and cleavage in the area of amphibolitic schist which is intercalated in the s 1 -planes of the itabirites and hematite ores. Preliminary analyses of the uranium-bearing minerals were made by energy dispersive X-ray spectrometry and electron microscopy. The results are presented in connection with the lithologic and tectonic features of the Morro Agudo mine. (orig.) [de

High-grade iron ore at Windarling, Yilgarn Craton: a product of syn-orogenic deformation, hypogene hydrothermal alteration and supergene modification in an Archean BIF-basalt lithostratigraphy

Science.gov (United States)

Angerer, Thomas; Hagemann, Steffen G.; Danyushevsky, Leonid

2013-08-01

Banded iron formation (BIF)-hosted iron ore deposits in the Windarling Range are located in the lower greenstone succession of the Marda-Diemals greenstone belt, Southern Cross domain, Yilgarn Craton and constitute a total hematite-martite-goethite ore resource of minimum 52 Mt at 60 wt.% Fe (0.07 P). Banded iron formation is interlayered with high-Mg basalts at Windarling and precipitated during episodes of volcanic quiescence. Trace element content and the rare earth element (REE) ratios Y/Ho (42 to 45), Sm/Yb (1.5), together with positive La and Gd anomalies in `least-altered' hematite-magnetite-metachert-BIF indicate the precipitation from Archean seawater that was fertilised by hydrothermal vent fluids with a basaltic HREE-Y signature. Hypogene iron ore in sub-greenschist facies metamorphosed BIF formed during three distinct stages: ore stage 1 was a syn- to post-metamorphic, syn-D1, Fe-Ca-Mg-Ni-Co-P-REE metasomatism that produced local Ni-REE-rich Fe-dolomite-magnetite alteration in BIF. Hydrothermal alteration was induced by hot fluid flow controlled by brittle-ductile reactivation of BIF-basalt margins and crosscutting D1 faults. The Ni-Co-rich content of dolomite and a shift in REE ratios in carbonate-altered BIF towards Archean mafic rock signature (Y/Ho to 31 to 40, Sm/Yb to 1 to 2 and Gd/Gd* to 1.2 to 1.4) suggest that high-Mg basalts in the Windarling Range were the primary source of introduced metals. During ore stage 2, a syn-deformational and likely acidic and oxidised fluid flow along BIF-basalt margins and within D1 faults leached carbonate and precipitated lepidoblastic and anhedral/granoblastic hematite. High-grade magnetite-hematite ore is formed during this stage. Ore stage 3 hydrothermal specular hematite (spcH)-Fe-dolomite-quartz alteration was controlled by a late-orogenic, brittle, compressional/transpressional stage (D4; the regional-scale shear-zone-related D3 is not preserved in Windarling). This minor event remobilised iron oxides

Preliminary reduction of chromium ore using Si sludge generated in silicon wafer manufacturing process

Directory of Open Access Journals (Sweden)

Jung W.-G.

2018-01-01

Full Text Available In order to promote the recycling of by-product from Si wafer manufacturing process and to develop environment-friend and low cost process for ferrochrome alloy production, a basic study was performed on the preliminary reduction reaction between chromium ore and the Si sludge, comprised of SiC and Si particles, which is recovered from the Si wafer manufacturing process for the semiconductor and solar cell industries. Pellets were first made by mixing chromium ore, Si sludge, and some binders in the designed mixing ratios and were then treated at different temperatures in the 1116°C–1388°C range in an ambient atmosphere. Cordierite and SiO2 were confirmed to be formed in the products after the reduction. Additionally, metal particles were observed in the product with Fe, Cr, and Si components. It is found that temperatures above 1300°C are necessary for the reduction of the chromium ore by the Si sludge. The reduction ratio for Fe was evaluated quantitatively for our experimental conditions, and the proper mixing ratio was suggested for the pre-reduction of the chromium ore by the Si sludge. This study provides basic information for the production of ferrochrome alloys on the pre-reduction of chromium ore using Si sludge.

Treatment and Recycling of the Process Water in Iron Ore Flotation of Yuanjiacun Iron Mine

Directory of Open Access Journals (Sweden)

Wen-li Jiang

2017-01-01

Full Text Available Coagulating sedimentation and oxidation treatment of process water in iron ore flotation of Yuanjiacun iron mine had been studied. The process water of this mine carried residual polyacrylamide (PAM, poly(diallyldimethylammonium chloride (PDADMAC, and Ca2+ from the flotation and caused decrease of the iron flotation recovery or grade of the concentrate. The studies on high-intensity magnetic separation (HIMS tailings for coagulating sedimentation showed that the settling performance of coagulant (named CYH was better than that of PDADMAC. The analyses of FTIR spectra and zeta potential demonstrated that CYH is adsorbed mainly through electrostatic attraction onto HIMS tailings. Sodium hypochlorite was adopted to oxidize the residual organics in tailings wastewater. When sodium hypochlorite is at the dosage of 1.0 g/L, reaction temperature is of 20°C, and reaction time is of 30 minutes, the removal rates of PAM, COD, and Ca2+ were 90.48%, 83.97%, and 85.00%, respectively. Bench-scale flotation studies on the treated tailings wastewater indicated that the iron recovery and grade of concentrate were close to those of freshwater.

International convention on clean, green and sustainable technologies in iron and steel making

Energy Technology Data Exchange (ETDEWEB)

NONE

2009-07-01

The presentations (overheads/viewgraphs) discussed energy efficiency and conservation in iron and steel making, air pollution control, carbon trading, reclamation of iron ore mines, utilisation of low grade coal and iron ore, Corex and Finex processes, HIsmelt, sinter technology, energy recovery, reduction gas from coal, coal gasification and syngas based DRI, and resettlement of people.

Pelletisation Behavior of Fluxed Iron Ore Pellets of Varying Basicities Made with Waste Fines

Directory of Open Access Journals (Sweden)

Alok Sarkar

2013-10-01

Full Text Available Normal 0 false false false IN X-NONE X-NONE The present study deals with the utilization of fines generated from comminution process (crushing, grinding and screening of the Run of Mines into value added products i.e. fluxed iron ore pellets. The study comprises to understand the physical and mechanical behavior of five distinguished chemical compositions of green and dried iron ore pellets with respect to a typical Mini Blast furnace (MBF burden data and furnace operating parameter. The maximum basicity of pellets was calculated 2.37 to make slag neutral when blast furnace runs at 100% high ash coke (avg. ash content= 29%. The crushing strength and drop number of various green pellets were measured. Green Crushing Strength was decreased with increasing lime fines. The addition of lime fines as a burnt lime, which has acicular structure creates less plasticity and brittle like fracture occurred. Due to formation of hard CaCO3 layer on the surface, after increasing lime contain crushing strength was increased in the air and oven dry pellets with respect to acid pellet (0% lime fines addition. [How to cite this article: Sarkar, A., Mandal, A.K., and Sinha, O.P. (2013 Pelletisation Behavior of Fluxed Iron Ore Pellets of Varying Basicities Made with Waste Fines. International Journal of Science and Engineering, 5(2,9-14. Doi: 10.12777/ijse.5.2.9-14] 

CHARACTERIZATION OF METAL GRADES IN A STOCKPILE OF AN IRON MINE (CASE STUDY- CHOGHART IRON MINE, IRAN

Directory of Open Access Journals (Sweden)

Francesco Tinti

2018-01-01

Full Text Available In any mining operation due to the cut-off grade (economic criteria, materials classify into the ore and waste. The material with grade equal to or higher than the cut-off grade is considered as ore and the material with grade less than the cut-off grade is transported as wastes to the waste dumps. However, because of increasing metal demand, depleting of in situ ore reserves and so the reduction of cut-off grades for many metals, the mentioned waste dumps were considered as valuable ore reserves named stockpiles. In this paper, multivariate geostatistics was used to estimate the iron grades of two stockpiles following the sequential of piling procedures from the main source - the ore deposit - to the piling field. One stockpile is characterized by phosphorous concentration ((P % > 0.6 %, while the other by iron concentration ((Fe %< 50%. Since economic and physical constraints made sampling physically and economically problematic, the grade distribution and variability were estimated on the basis of primary blast-hole data from the main ore body and the mine’s long-term planning policy. A geostatistical model was applied to the excavated part of the iron deposit and the stockpile, by reconstructing ore selection, haulage and piling method. Results were validated through spatial variability of iron and phosphorous concentrations by comparing grade variability (Fe and P with mining and pilling units. This methodology allows characterizing the iron grades within stockpiles without any extra sampling.

Suitability of iron ore tailings and quarry dust as fine aggregates for ...

African Journals Online (AJOL)

Eight concrete mixes were produced with different levels of sand replacement by either iron ore tailings or quarry dust, while the ninth mix of 100 % river sand served as the control. The highest 28-day compressive strength of 29.2 N/mm2 was obtained by blending 75 % sand and 25 % quarry dust with cement, which was 7 ...

Four magnetite generations in the Precambrian Varena Iron Ore deposit, SE Lithuania, as a result of rock-fluid interactions

Science.gov (United States)

Skridlaite, Grazina; Prusinskiene, Sabina; Siliauskas, Laurynas

2017-04-01

Iron ores in Precambrian crystalline basement of the Varena area, SE Lithuania, were discovered during the detail geological-geophysical exploration in 1982-1992. They are covered with 210-500 m thick sediments. The Varena Iron Ore deposit (VIOD) may yield from 71 to 219.6 million tons of iron ore according to different economic evaluations (Marfin, 1996). They were assumed to be of metasomatic and hydrothermal origin, however several other hypotheses explaining the VIOZ origin, e.g. as a layered mafic or carbonatite intrusions were also suggested. Magnetites of the VIOD were thoroughly investigated by the Cameca SX100 microprobe at the Warsaw University and by the Quanta 250 Energy Dispersive Spectroscopy (EDS) at the Nature Research Centre in Vilnius, Lithuania. Four generations of magnetite were distinguished in the studied serpentine-magnetite ores (D8 drilling) and were compared with the earlier studied and reference magnetites. The earliest, spinel inclusion-rich magnetite cores (Mag-1) have the highest trace element contents (in wt%): Si (0.032), Al (0.167-0.248), Mg (0.340-0.405), Ti (0.215-0.254), V (0.090-0.138) etc. They might have formed during an early metamorphism and/or related skarn formation. Voluminous second magnetite (Mag-2) replacing olivine, pyroxenes, spinel and other skarn minerals at c. 540o C (Magnetite-Ilmenite geothermometer) has much lower trace element abundances, probably washed out by hydrothermal fluids. The latest magnetites (Mag-3 and Mag-4) overgrow the earlier ones and occur near or within the sulfide veins (Mag-4). As was observed from microtextures, the Mag-3 and Mag-4 have originated from the late thermal reworking by dissolution-reprecipitation processes. To imply an origin of the studied magnetites, they were compared to the earlier studied magmatic-metamorphic (1058 drilling), presumably skarn (982 drilling) magnetites from the studied area and plotted in the major magnetite ore type fields according to Dupuis and Beaudoin

26 CFR 1.631-3 - Gain or loss upon the disposal of coal or domestic iron ore with a retained economic interest.

Science.gov (United States)

2010-04-01

... 26 Internal Revenue 7 2010-04-01 2010-04-01 true Gain or loss upon the disposal of coal or...) Sales and Exchanges § 1.631-3 Gain or loss upon the disposal of coal or domestic iron ore with a... under section 272, shall be gain or loss upon the sale of the coal or iron ore. See paragraph (b)(4) of...

Recovery and separation of iron from iron ore using innovative fluidized magnetization roasting and magnetic separation

Directory of Open Access Journals (Sweden)

Yu J.

2018-01-01

Full Text Available In this investigation, a pilot-scale fluidized magnetization roasting reactor was introduced and used to enhance magnetic properties of iron ore. Consequently, the effects of roasting temperature, reducing gas CO flow rate, and fluidizing gas N2 flow rate on the magnetization roasting performance were studied. The results indicated that the hematite was almost completely converted into magnetite by a gas mixture of 4 Nm3/h CO and 1 Nm3/h N2 at roasting temperature of 540°C for about 30 s. Under optimized conditions, a high grade concentrate containing 66.84% iron with iron recovery of 91.16% was achieved. The XRD, VSM, and optical microscopy (OM analyses revealed that most of the hematite, except some coarse grains, was selectively converted to magnetite, and that the magnetic properties were greatly enhanced. Thus, their separation from non-magnetic gangue minerals was facilitated.

Applicability of attrition of iron ore in floating; Aplicabilidade da atricao do minerio de ferro na flotacao

Energy Technology Data Exchange (ETDEWEB)

Fortes, Fabiana Fonseca

2010-07-01

The aim of this study is to investigate the possibility to increase metal recovery in the flotation of iron ore with the implementation of a stage of scrubbing followed by dispersion. The minerals in question stems from two mines located in the western portion of the Iron Quadrangle and differ mainly with respect to the percentage of hematite and porous and the presence of aggregated masses. These characteristics were compared to those of other minerals that have succeeded with the adoption of this technique. Tests were conducted at bench scale scrubbing, desliming and concentration by flotation with the blend of ore from both mines. Were varied stirring time and pH. The chemical results of desliming and flotation products in the different conditions were compared. The presence of porous hematite is relevant in a mine, mainly due to the occurrence of earthy goethite, alumina carrier of the contaminant. The step desliming is insufficient for the removal of harmful sludge flotation. Laboratory experiments showed that the scrubbing of the pulp of iron ore of Minas de Capitao do Mato and Tamandua, agitated for 10 minutes followed by desliming amid scattered, promotes increased metal recovery by about 17% and increases the selectivity of 40 % compared to the results of the scrubbing and without dispersion. The scrubbing of hematite ore followed by desliming amid scattered can bring gains in improving the quality of pellet feed fine if deployed industrially. (author)

Dissolution of copper and iron from malachite ore and precipitation of copper sulfate pentahydrate by chemical process

OpenAIRE

H. Kokes; M.H. Morcali; E. Acma

2014-01-01

The present work describes an investigation of a chemical process for the recovery of copper and iron from malachite ore. For the dissolution of copper and iron, H2SO4 was employed as well as H2O2 as an oxidizing agent. The effects of reaction temperature and time, acid concentration, liquid-to-solid ratio and agitation rate on the copper and iron percentage were investigated. Following the steps of dissolving the copper and iron sulfate and filtering, iron (III) hydroxide was precipitated by...

Use of neutron capture gamma radiation for determining grade of iron ore in blast holes and exploration holes

International Nuclear Information System (INIS)

Eisler, P.L.; Huppert, P.; Mathew, P.J.; Wylie, A.W.; Youl, S.F.

1977-01-01

Neutron radiative capture and neutron-neutron logging have been applied to determining the grade of ore in dry blast holes and a dry exploration hole drilled into a layered iron deposit. Both thermal and epithermal neutron responses were measured as well as the gamma-ray responses due to neutron capture by iron and by hydrogen present in hydrated minerals. The results were fitted by a stepwise multiple linear regression technique to give expressions for mean grade of ore in the drill hole and 95% confidence intervals for estimation of this mean. For an overall range of ore grades of 20-68% Fe and a mean grade of 63% Fe, the confidence interval for prediction of mean grade for the neutron-gamma technique was 0.3% Fe for pooled data from all five blast holes and 0.8% Fe for a single hole. It was also shown that for this type of layered deposit a simpler neutron-neutron log incorporating simultaneous measurement of both thermal and epithermal neutron responses gave almost as good a grade prediction result for pooled results from five drill holes, namely 63+-0.4% Fe, as that obtained by the neutron-gamma technique. The results of both types of log are compared with those obtained by the spectral gamma-ray backscattering [Psub(z)] technique, or by logging of natural gamma radiations from the shale component of the ore. From this comparison conclusions are drawn regarding the most suitable technique to employ for determining grade of iron ore in various practical logging situations. (author)

Moisture measurement in the iron and steel industry: experience with nuclear moisture measurements in coke, and studies of infrared moisture measurement of iron ore mixtures

International Nuclear Information System (INIS)

Beumer, J.A.; Wouters, M.

1976-01-01

In the heavy iron-making industry there are several processes for which it is necessary to measure on-line the moisture content of certain process materials, especially in the field of iron ore preparation and blast furnace practice. Two examples are given. (1) Experience with nuclear moisture-measurements in coke covers a period of ten years in which eight measuring systems have been installed in the weighing hoppers of blast furnaces. The standard deviation is about 0.7% moisture in the range 0 to 15% moisture. The way the method is used, the safety measures and the difficulties encountered, especially the effect on recalibration of neutron-absorbing materials in photomultipliers are described. (2) The application of infrared absorption to the study of moisture measurment or iron ore mixtures is described. With an ore mixture for pellets manufacture, a rather dark ore mixture, problems have arisen concerning the sensitivity. The reference and measuring wavelengths now in use are 2.51 and 2.95 μm. In this case the absorption of the energy is rather high. The results may be improved by using quartz optics instead of the normal Pyrex ones, as the cut-off wavelength of Pyrex is about 3 μm. Variations due to colour and specific surface have been studied. As the accuracy required is +- 0.1% moisture in the range 8 to 12% moisture, these variations need to be eliminated. (author)

Automated recognition of stratigraphic marker shales from geophysical logs in iron ore deposits

Science.gov (United States)

Silversides, Katherine; Melkumyan, Arman; Wyman, Derek; Hatherly, Peter

2015-04-01

The mining of stratiform ore deposits requires a means of determining the location of stratigraphic boundaries. A variety of geophysical logs may provide the required data but, in the case of banded iron formation hosted iron ore deposits in the Hamersley Ranges of Western Australia, only one geophysical log type (natural gamma) is collected for this purpose. The information from these logs is currently processed by slow manual interpretation. In this paper we present an alternative method of automatically identifying recurring stratigraphic markers in natural gamma logs from multiple drill holes. Our approach is demonstrated using natural gamma geophysical logs that contain features corresponding to the presence of stratigraphically important marker shales. The host stratigraphic sequence is highly consistent throughout the Hamersley and the marker shales can therefore be used to identify the stratigraphic location of the banded iron formation (BIF) or BIF hosted ore. The marker shales are identified using Gaussian Processes (GP) trained by either manual or active learning methods and the results are compared to the existing geological interpretation. The manual method involves the user selecting the signatures for improving the library, whereas the active learning method uses the measure of uncertainty provided by the GP to select specific examples for the user to consider for addition. The results demonstrate that both GP methods can identify a feature, but the active learning approach has several benefits over the manual method. These benefits include greater accuracy in the identified signatures, faster library building, and an objective approach for selecting signatures that includes the full range of signatures across a deposit in the library. When using the active learning method, it was found that the current manual interpretation could be replaced in 78.4% of the holes with an accuracy of 95.7%.

Moisture measurements in iron ores, in freight cars, through nuclear techniques

International Nuclear Information System (INIS)

Castagnet, A.C.; Said, M.; Duarte, U.

1975-01-01

The possibility and the advantages of using a nuclear technique for measuring on the spot (in the freight cars) and the moisture content of iron ores are described. The measurements included the determination of the volumetric moisture content and the density. From this values, the moisture content in percentage by weight was calculated. Nuclear Chicago d/M Combination Density-Moisture Probe with a 5 mCi Ra/Be source, and a digital portable scaler, were used. The investigated techniques give good results when the measurements are made directly on the ore surface, and has economical advantages over the gravimetric method by sampling. The probable reasons for both, the aleatory scattering of points and the lack of linear correlation between the values of both methods, when the nuclear measurement is made across the car walls are analized

Determination of aluminium in iron ores and ferroalloys by complexometry

International Nuclear Information System (INIS)

Tikhonov, V.N.; Grigorovich, L.F.

1977-01-01

The present method is based on fusing iron ore samples and ferroalloys with NaOH, leaching of the alloy in water, and complexometric estimation of aluminium in the filtrate by back titration of excess EDTA with a CuSO 4 solution in the presence of a glycine-thymol blue tracer, using NaF to increase selectivity. The final titration point is fixed by means of a photoelectrical titrator. Fifty-fold amounts of Cu(2), Mg, Zn, In, Pb, Fe(3) and Ni, twenty-five-fold amounts of Ca, Sr and Cd, ten-fold amounts of Co, five-fold amounts of Hg(2), Bi and Mo(6), two-fold amounts of Mn, and equal amounts of Ga, Tl(3), Zr, V(5) and W(6) do not impede determination. Determination is impeded by metals that form strong fluoride complexes with Sc, Y, rare-earth elements, Ti(4), Sn(2) and V(4), even when those metals are contained in equal amounts; it is also impeded by equal amounts of Cr(3). The selectivity of the given method has been compared with that of methods involving titration with a solution constituting zinc chloride with xylenol orange and with a solution comprising copper chloride and sulphur chrome-azurol in the presence of cytil trimethyl ammonium. The method is more selective. A hexamethylenetetramine buffer solution has been used to obtain an optimum (pH 6) medium. The above procedure is employed to assay standard ferroboron samles of iron ore

Iron ore particles on four seaweed species from Camburi Beach (Espírito Santo state, Brazil

Directory of Open Access Journals (Sweden)

Cristina Aparecida Gomes Nassar

2006-09-01

Full Text Available The present study estimated the iron-ore concentration found on four species of seaweed. The species tested grow on a site heavily contaminated by this ore, in the city of Vitória, state of Espírito Santo, Brazil. Under natural conditions, the iron ore reached a temperature 5.0ºC higher than the sand on a sunny day. All the species had iron ore adhered to their fronds. Udotea cyathiformis was the species with the highest iron-ore concentration varing from 0.07 to 0.90 g wet weight, followed by Lobophora variegata (from 0.07 to 0.62 g wet weight, Padina gymnospora (from 0.08 to 0.55 g wet weight and Ulva fasciata (from 0.05 to 0.25 g wet weight. Even after four changes of water over a 12-hour period, the fronds still had particles adhered to their outside cell wall. All the species showed similar tendencies to release the iron, with the highest percentage of particles (40 to 60% released in the first change of water.Minério de ferro particulado sobre quatro macroalgas da Praia de Camburi (Estado do Espírito Santo-Brasil. O presente trabalho determinou a concentração de minério de ferro presente em quatro macroalgas. As espécies testadas ocorrem em um local extremamente contaminado por este particulado, na cidade de Vitória, Estado do Espírito Santo, Brasil. Sob condições naturais, o minério de ferro alcançou um temperatura de até 5,0ºC acima da temperatura da areia em um dia ensolarado.Todas as espécies estudadas apresentavam minério em suas paredes externas. A espécie Udotea cyathiformis apresentou a maior concentração de minério em sua fronde variando de 0,07 a 0,90 g massa úmida, seguida por Lobophora variegata (de 0,07 a 0,62 g massa úmida, Padina gymnospora (de 0,08 a 0,55 g massa úmida e Ulva fasciata (de 0,05 a 0,25 g massa úmida. Mesmo após sucessivas trocas de água, as frondes ainda apresentavam partículas aderidas às suas paredes celulares externas. As espécies apresentaram a mesma tendência de libera

Effects of iron-ore mining and processing on metal bioavailability in a tropical coastal lagoon

NARCIS (Netherlands)

Pereira, A.A.; van Hattum, A.G.M.; Brouwer, A.; van Bodegom, P.M.; Rezende, C.E.; Salomons, W.

2008-01-01

In water systems, water quality and geochemical properties of sediments determine the speciation of trace metals, metal transport, and sediment-water exchange, influencing metal availability and its potential effects on biota. Studies from temperate climates have shown that iron-ore mining and

Trace-element and multi-isotope geochemistry of Late-Archean black shales in the Carajas iron-ore district, Brazil

DEFF Research Database (Denmark)

Cabral, A. R.; Creaser, R. A.; Naegler, T.

2013-01-01

The 250-300-m-thick Carajas Formation in the Carajas mineral province, northern Brazil, consists of banded iron formation (including giant high-grade iron-ore deposits) and minor black shale, overlying a thick pile (2-3 km) of about 2.75-Ga-old metabasalt. Carbonaceous shale with pyrite-and local...

CHAIN EXTENDER AND EMULSIFIER APPLICATION IN IRON ORE FLOTATION

Directory of Open Access Journals (Sweden)

José Pedro da Silva

2013-06-01

Full Text Available The present study aims to evaluate the reverse flotation performance of iron ore, using collector (amine, in the presence and absence of chain extender (diesel oil and emulsifier (sodium lauryl sulfate.Six tests were realized with duplicate. Tests using amine, diesel oil and sodium lauryl sulphate show the better results, with metallurgical recovery of 91.82% and the concentrate silica equal 1.68%. Thus, it is found that the use of emulsifier and chain extender together with the amine, shows better results in the flotation, in terms of metal recovery and selectivity, when compared to using only amine or amine and diesel oil.

Nuclear techniques for bulk ore analysis and their application to quality control

International Nuclear Information System (INIS)

Holmes, R.J.

1981-01-01

Bulk analysis techniques developed for the mining industry in which analyses are obtained directly from 3-30kg ore samples or from ore on conveyor belts are outlined. They include the determination of iron in iron ores from backscattered gamma radiation, shale in sedimentary iron ores from natural gamma activity, iron from a thermal-neutron capture reaction, and aluminium from the thermal neutron activation reaction

Recovery of iron from cyanide tailings with reduction roasting–water leaching followed by magnetic separation

International Nuclear Information System (INIS)

Zhang, Yali; Li, Huaimei; Yu, Xianjin

2012-01-01

Highlights: ► Using reduction roasting–water leaching–magnetic separation method, the recovery of iron from cyanide tailings was optimized. ► The recovery of iron was highly depended on the water-leaching process after reduction roasting. ► The results suggest that the method can be effectively used for iron recovery, and the grade of magnetic concentrate and recovery rate can reach 59.11% and 75.12%, respectively. - Abstract: Cyanide tailing is a kind of solid waste produced in the process of gold extraction from gold ore. In this paper, recovery of iron from cyanide tailings was studied with reduction roasting–water leaching process followed by magnetic separation. After analysis of chemical composition and crystalline phase, the effects of different parameters on recovery of iron were chiefly introduced. Systematic studies indicate that the high recovery rate and grade of magnetic concentrate of iron can be achieved under the following conditions: weight ratios of cyanide tailings/activated carbon/sodium carbonate/sodium sulfate, 100:10:3:10; temperature, 50 °C; time, 60 min at the reduction roasting stage; the liquid to solid ratio is 15:1 (ml/g), leaching at 60 °C for 5 min and stirring speed at 20 r/min at water-leaching; exciting current is 2 A at magnetic separation. The iron grade of magnetic concentrate was 59.11% and the recovery ratio was 75.12%. The mineralography of cyanide tailings, roasted product, water-leached sample, magnetic concentrate and magnetic tailings were studied by X-ray powder diffraction (XRD) technique. The microstructures of above products except magnetic tailings were also analyzed by scanning electron microscope (SEM) and energy disperse spectroscopy (EDS) to help understand the mechanism.

Digestion of Alumina from Non-Magnetic Material Obtained from Magnetic Separation of Reduced Iron-Rich Diasporic Bauxite with Sodium Salts

Directory of Open Access Journals (Sweden)

Guanghui Li

2016-11-01

Full Text Available Recovery of iron from iron-rich diasporic bauxite ore via reductive roasting followed by magnetic separation has been explored recently. However, the efficiency of alumina extraction in the non-magnetic materials is absent. In this paper, a further study on the digestion of alumina by the Bayer process from non-magnetic material obtained after magnetic separation of reduced iron-rich diasporic bauxite with sodium salts was investigated. The results indicate that the addition of sodium salts can destroy the original occurrences of iron-, aluminum- and silicon-containing minerals of bauxite ore during reductive roasting. Meanwhile, the reactions of sodium salts with complex aluminum- and silicon-bearing phases generate diaoyudaoite and sodium aluminosilicate. The separation of iron via reductive roasting of bauxite ore with sodium salts followed by magnetic separation improves alumina digestion in the Bayer process. When the alumina-bearing material in bauxite ore is converted into non-magnetic material, the digestion temperature decreases significantly from 280 °C to 240 °C with a nearly 99% relative digestion ratio of alumina.

The GENIALL process for generation of nickel-iron alloys from nickel ores or mattes

International Nuclear Information System (INIS)

Diaz, G.; Frias, C.; Palma, J.

2001-01-01

A new process, called GENIALL (acronym of Generation of Nickel Alloys), for nickel recovery as ferronickel alloys from ores or mattes without previous smelting is presented in this paper. Its core technology is a new electrolytic concept, the ROSEL cell, for electrowinning of nickel-iron alloys from concentrated chloride solutions. In the GENIALL Process the substitution of iron-based solid wastes as jarosite, goethite or hematite, by saleable ferronickel plates provides both economic and environmental attractiveness. Another advantage is that no associated sulfuric acid plant is required. The process starts with leaching of the raw material (ores or mattes) with a solution of ferric chloride. The leachate liquor is purified by conventional methods like cementation or solvent extraction, to remove impurities or separate by-products like copper and cobalt. The purified solution, that contains a mixture of ferrous and nickel chlorides is fed to the cathodic compartment of the electrowinning cell, where nickel and ferrous ions are reduced together to form an alloy. Simultaneously, ferrous chloride is oxidized to ferric chloride in the anodic compartment, from where it is recycled to the leaching stage. The new electrolytic equipment has been developed and scaled up from laboratory to pilot prototypes with commercial size electrodes of 1 m 2 . Process operating conditions have been established in continuous runs at bench and pilot plant scale. The technology has shown a remarkable capacity to produce nickel-iron alloys of a wide range of compositions, from 10% to 80% nickel, just by adjusting the operating parameters. This emerging technology could be implemented in many processes in which iron and other non-ferrous metals are harmful impurities to be removed, or valuable metals to be recovered as a marketable iron alloy. Other potential applications of this technology are regeneration of spent etching liquors, and iron removal from aqueous effluents. (author)

Territorial pattern and classification of soils of Kryvyi Rih Iron-Ore Basin

OpenAIRE

О. О. Dolina; О. М. Smetana

2014-01-01

The authors developed the classification of soils and adapted it to the conditions of Krivyi Rih industrial region. It became the basis for determining the degree of soil cover transformation in the iron-ore basin under technogenesis. The classification represents the system of hierarchical objects of different taxonomic levels. It allows determination of relationships between objects and their properties. Researched patterns of soil cover structures’ distribution were the basis for the relev...

Iron ore pollution in Mandovi and Zuari estuarine sediments and its fate after mining ban.

Science.gov (United States)

Kessarkar, Pratima M; Suja, S; Sudheesh, V; Srivastava, Shubh; Rao, V Purnachandra

2015-09-01

Iron ore was mined from the banded iron formations of Goa, India, and transported through the Mandovi and Zuari estuaries for six decades until the ban on mining from September 2012. Here we focus on the environmental magnetic properties of sediments from the catchment area, upstream and downstream of these estuaries, and adjacent shelf during peak mining time. Magnetic susceptibility (χ lf) and saturation isothermal remanent magnetization (SIRM) values of sediments were highest in upstream (catchment area and estuaries), decreased gradually towards downstream (catchment area and estuaries), and were lowest on the adjacent shelf. The χ lf values of the Mandovi estuary were two to fourfold higher than those in the Zuari. The sediments of these two estuaries after the mining ban showed enrichment of older magnetite and sharp decrease in the SIRM values. Although the input of ore material has been reduced after mining ban, more flushing of estuarine sediments is required for healthier environment.

Photosynthesis and oxidative stress in the restinga plant species Eugenia uniflora L. exposed to simulated acid rain and iron ore dust deposition: Potential use in environmental risk assessment

Energy Technology Data Exchange (ETDEWEB)

Rust Neves, Natalia; Oliva, Marco Antonio; Cruz Centeno, Danilo da; Costa, Alan Carlos; Ferreira Ribas, Rogerio [Departamento de Biologia Vegetal, Universidade Federal de Vicosa, Av. PH Rolfs, Campus, Vicosa, Minas Gerais, 36570-000 (Brazil); Gusmao Pereira, Eduardo, E-mail: egpereira@gmail.com [Departamento de Biologia Vegetal, Universidade Federal de Vicosa, Av. PH Rolfs, Campus, Vicosa, Minas Gerais, 36570-000 (Brazil)

2009-06-01

The Brazilian sandy coastal plain named restinga is frequently subjected to particulate and gaseous emissions from iron ore factories. These gases may come into contact with atmospheric moisture and produce acid rain. The effects of the acid rain on vegetation, combined with iron excess in the soil, can lead to the disappearance of sensitive species and decrease restinga biodiversity. The effects of iron ore dust deposition and simulated acid rain on photosynthesis and on antioxidant enzymes were investigated in Eugenia uniflora, a representative shrub species of the restinga. This study aimed to determine the possible utility of this species in environmental risk assessment. After the application of iron ore dust as iron solid particulate matter (SPM{sub Fe}) and simulated acid rain (pH 3.1), the 18-month old plants displayed brown spots and necrosis, typical symptoms of iron toxicity and injuries caused by acid rain, respectively. The acidity of the rain intensified leaf iron accumulation, which reached phytotoxic levels, mainly in plants exposed to iron ore dust. These plants showed the lowest values for net photosynthesis, stomatal conductance, transpiration, chlorophyll a content and electron transport rate through photosystem II (PSII). Catalase and superoxide dismutase activities were decreased by simulated acid rain. Peroxidase activity and membrane injury increased following exposure to acid rain and simultaneous SPM{sub Fe} application. Eugenia uniflora exhibited impaired photosynthetic and antioxidative metabolism in response to combined iron and acid rain stresses. This species could become a valuable tool in environmental risk assessment in restinga areas near iron ore pelletizing factories. Non-invasive evaluations of visual injuries, photosynthesis and chlorophyll a fluorescence, as well as invasive biochemical analysis could be used as markers.

Photosynthesis and oxidative stress in the restinga plant species Eugenia uniflora L. exposed to simulated acid rain and iron ore dust deposition: Potential use in environmental risk assessment

International Nuclear Information System (INIS)

Rust Neves, Natalia; Oliva, Marco Antonio; Cruz Centeno, Danilo da; Costa, Alan Carlos; Ferreira Ribas, Rogerio; Gusmao Pereira, Eduardo

2009-01-01

The Brazilian sandy coastal plain named restinga is frequently subjected to particulate and gaseous emissions from iron ore factories. These gases may come into contact with atmospheric moisture and produce acid rain. The effects of the acid rain on vegetation, combined with iron excess in the soil, can lead to the disappearance of sensitive species and decrease restinga biodiversity. The effects of iron ore dust deposition and simulated acid rain on photosynthesis and on antioxidant enzymes were investigated in Eugenia uniflora, a representative shrub species of the restinga. This study aimed to determine the possible utility of this species in environmental risk assessment. After the application of iron ore dust as iron solid particulate matter (SPM Fe ) and simulated acid rain (pH 3.1), the 18-month old plants displayed brown spots and necrosis, typical symptoms of iron toxicity and injuries caused by acid rain, respectively. The acidity of the rain intensified leaf iron accumulation, which reached phytotoxic levels, mainly in plants exposed to iron ore dust. These plants showed the lowest values for net photosynthesis, stomatal conductance, transpiration, chlorophyll a content and electron transport rate through photosystem II (PSII). Catalase and superoxide dismutase activities were decreased by simulated acid rain. Peroxidase activity and membrane injury increased following exposure to acid rain and simultaneous SPM Fe application. Eugenia uniflora exhibited impaired photosynthetic and antioxidative metabolism in response to combined iron and acid rain stresses. This species could become a valuable tool in environmental risk assessment in restinga areas near iron ore pelletizing factories. Non-invasive evaluations of visual injuries, photosynthesis and chlorophyll a fluorescence, as well as invasive biochemical analysis could be used as markers.

Iron Ore Industry Emissions as a Potential Ecological Risk Factor for Tropical Coastal Vegetation

Science.gov (United States)

Kuki, Kacilda N.; Oliva, Marco A.; Pereira, Eduardo G.

2008-07-01

In the coastal zone of the Espírito Santo state, Brazil, fragments of restinga, which form a natural ecosystem, share their space with an increasing number of iron ore industries. The iron ore dust and SO2 originating from the industry processing activities can interfere with the vegetation of the adjacent ecosystems at various levels. This study was undertaken in order to evaluate the effects of industry emissions on representative members of the restinga flora, by measuring physiological and phenological parameters. Foliar samples of Ipomoea pes caprae, Canavalia rosea, Sophora tomentosa, and Schinus terebinthifolius were collected at three increasing distances from an ore industry (1.0, 5.0, and 15.0 km), and were assessed for their dust deposition, chlorophyll, and Fe content. Phenological monitoring was focused on the formation of shoots, flowers, and fruits and was also performed throughout the course of a year. The results showed that the edaphic characteristics and the mineral constitutions of the plants were affected by industry emissions. In addition, the chlorophyll content of the four species increased with proximity to the industry. Phenological data revealed that the reproductive effort, as measured by fruit production, was affected by emissions and S. tomentosa was the most affected species. The use of an integrative approach that combines biochemical and ecological data indicates that the restinga flora is under stress due to industry emissions, which on a long-term basis may put the ecosystem at risk.

[Iron ore, economic geology and networks of experts between Wisconsin and the state of Minas Gerais, 1881-1914].

Science.gov (United States)

Fischer, Georg

2014-01-01

This article deals with the "discovery" of Brazilian iron ore from two perspectives. The first examines the increasing emphasis of the geosciences and their practical application and global reach since the second half of the nineteenth century. While in Brazil economic geology was integrated step by step into state institutions, at the global level it experienced its moment of triumph with the 11th International Geological Congress in 1910. The second deals with a specific social network with a decisive role in the race for Brazilian iron ore: with transnational experts juggling between the logic of the market and that of the academy. The article reveals the importance of local negotiations in the incorporation of the subsoil of Minas Gerais into the global space of mining.

The control of H2S in biogas using iron ores as in situ desulfurizers during anaerobic digestion process.

Science.gov (United States)

Zhou, Qiying; Jiang, Xia; Li, Xi; Jiang, Wenju

2016-09-01

In this study, five kinds of iron ores, limonite, hematite, manganese ore, magnetite and lava rock, were used as the in situ desulfurizers in the anaerobic digestion reactors to investigate their effects on controlling H2S in biogas. The results show that the addition of the five iron ores could significantly control the content of H2S in biogas, with the best performance for limonite. As limonite dosages increase (10-60 g/L), the contents of H2S in biogas were evidently decreased in the digesters with different initial sulfate concentrations (0-1000 mg/L). After the anaerobic digestion, the removed sulfur was mostly deposited on the surface of limonite. A possible mechanism of H2S control in biogas by limonite was proposed preliminarily, including adsorption, FeS precipitation, and Fe (III) oxidation. The results demonstrated that limonite was a promising in situ desulfurizer for controlling H2S in biogas with low cost and high efficiency.

Mineralogy and geochemistry of banded iron formation and iron ...

Indian Academy of Sciences (India)

The geological complexities of banded iron formation (BIF) and associated iron ores of Jilling–. Langalata iron ore ...... sure to sea water. Uranium in these samples varies ..... Ce oxidation and removal (Elderfield and Greaves. 1982; De Baar et ...

APPLICATION OF MAGNETIC SURVEY TO EXPLORE THE IRON ORE DEPOSITS IN THE NUSAWUNGU COASTAL REGENCY OF CILACAP CENTRAL JAVA

Directory of Open Access Journals (Sweden)

S Sehah

2017-12-01

Full Text Available The research aiming to explore the iron ore deposits in the Nusawungu coastal Regency of Cilacap has been conducted using the magnetic survey. The acquisition of magnetic data was conducted in April – Mei 2017, covering the area in the ranges of 109.314° – 109.345°E and 7.691° – 7.709°S. The obtained magnetic field strength data were corrected, reduced, and mapped to obtain the contour map of local magnetic anomaly. The modeling process was carried out along the path extending over the map from the positions of 109.314°E and 7.695°S to 109.335°E and 7.699°S, so that some subsurface anomalous objects are obtained. The lithological interpretation was performed to identify the types of subsurface rocks and their formations based on the magnetic susceptibility value of each anomalous objects and supported by the geological information of the research area. Based on the interpretation results, three rocks deposits of alluvium formations were obtained, which are estimated to contain iron ore. The first deposit has a length of 164.85 m, a depth of 0.57 – 8.43 m, and a magnetic susceptibility value of 0.0097 cgs. The second deposit has a length of 376.28 m, a depth of 2.56 – 19.66 m, and a magnetic susceptibility value of 0.0108 cgs. The third deposit has a length of 1,306.26 m, a depth of 3.70 – 58.69 m, and a magnetic susceptibility value of 0.0235 cgs. Out of the whole rocks deposits, the third rock deposit is interpreted to have the most prospective iron ore. This interpretation based on its high magnetic susceptibility value, which indicates the presence of many magnetic minerals (i.e. iron ores in the rock.

Dissolution of copper and iron from malachite ore and precipitation of copper sulfate pentahydrate by chemical process

Directory of Open Access Journals (Sweden)

H. Kokes

2014-03-01

Full Text Available The present work describes an investigation of a chemical process for the recovery of copper and iron from malachite ore. For the dissolution of copper and iron, H2SO4 was employed as well as H2O2 as an oxidizing agent. The effects of reaction temperature and time, acid concentration, liquid-to-solid ratio and agitation rate on the copper and iron percentage were investigated. Following the steps of dissolving the copper and iron sulfate and filtering, iron (III hydroxide was precipitated by adjusting the pH level of the solution. Subsequently, copper sulfate pentahydrate was obtained by using various precipitants (i.e. ethanol, methanol and sulfuric acid.

Method for the reduction of metallic ores with gases obtained by gasification of solid or liquid fossil fuels. Verfahren fuer die Gasreduktion von Metallerzen unter Verwendung eines durch Vergasung fester oder fluessiger Fossilbrennstoffe gewonnenen Reduziergases

Energy Technology Data Exchange (ETDEWEB)

Price-Falcon, J F; Martinez-Vera, E R

1979-10-31

The reducing gas produced by coal gasification has an unfavourable H/sub 2//CO ratio for the manufacture of spongy iron. In this process, this ratio is improved by the addition of water with catalytic effect on the material containing iron. This reformed gas is introduced to the reduction zone in the same reactor. The reaction speed is increased and the dwell time of the ore is reduced by the higher proportion of H/sub 2/ in the reduction gas. The gas flow is returned to the reactor circuit.

Territorial pattern and classification of soils of Kryvyi Rih Iron-Ore Basin

Directory of Open Access Journals (Sweden)

О. О. Dolina

2014-10-01

Full Text Available The authors developed the classification of soils and adapted it to the conditions of Krivyi Rih industrial region. It became the basis for determining the degree of soil cover transformation in the iron-ore basin under technogenesis. The classification represents the system of hierarchical objects of different taxonomic levels. It allows determination of relationships between objects and their properties. Researched patterns of soil cover structures’ distribution were the basis for the relevant mapping and classification of soils. The classification is adapted to highly-influential industrial conditions of soils formation in the region. The adaptation measures were specific classification levels and units, which provided more detailed differentiation of soils. The authors proposed to separate the soils by the degree of soil formation potential realization for super-divisions. The potential determination allowed predicting the outcome of soil formation and identification of transformation degree of soil cover structures in the region. The results indicated that the main type of soil structures in the industrial region was represented by primitive soils (indicated as a separate type. These soils were determined as dynamic elements in the structure of industrial region soil cover. The article indicated that presence of soil cover structures with the domination of technogenic soils, particularly post-technogenic soils, was the marker of the soil cover in Krivyi Rih Iron-Ore Basin

Calibration equations for energy-dispersive XRF determination of copper, iron and lead in copper ore slurries

International Nuclear Information System (INIS)

Lakosz, M.

1976-01-01

Calibration equations for the X-ray fluorescence analysis determination of copper, iron and lead in copper ore slurries have been derived and tested. The measurement of Ksub(α) lines of copper and iron and Lsub(α) line of lead excited by rays from 238 Pu source have been used. Si/Li detector coupled to multichannel analyzer and minicomputer have been applied in measurements. The matrix and density effect have been eliminated by additional measurement of back-scattered primary radiation. (author)

Tantalum and niobium carbides obtention by carbothermic reduction of columbotantalite ores

International Nuclear Information System (INIS)

Gordo, E.; Garcia-Carcedo, F.; Torralba, J.M.

1998-01-01

Tantalum and niobium carbides are characterized by its high hardness and chemical corrosion resistance. Both carbides, but mainly TaC, are used in hard metals (sintered carbides), together with their carbides, to manufacture cutting tools and dies in special machining applications involving mechanical shock at high temperature. Its use as reinforcement of wear resistant materials through powder metallurgy techniques are being investigated. However, the use of TaC is usually limited because of its high cost. Therefore tantalum carbide with niobium content, which is cheaper, is used. In this work the obtention of complex tantalum and niobium carbides from a Spanish columbotantalite ore is studied through relatively cheap and simple process as it is carbothermic reduction. Concentration of the ore, its reduction and the characterization of products are described. (Author) 11 refs

Automatic control system for uniformly paving iron ore pellets

Science.gov (United States)

Wang, Bowen; Qian, Xiaolong

2014-05-01

In iron and steelmaking industry, iron ore pellet qualities are crucial to end-product properties, manufacturing costs and waste emissions. Uniform pellet pavements on the grate machine are a fundamental prerequisite to ensure even heat-transfer and pellet induration successively influences performance of the following metallurgical processes. This article presents an automatic control system for uniformly paving green pellets on the grate, via a mechanism mainly constituted of a mechanical linkage, a swinging belt, a conveyance belt and a grate. Mechanism analysis illustrates that uniform pellet pavements demand the frontend of the swinging belt oscillate at a constant angular velocity. Subsequently, kinetic models are formulated to relate oscillatory movements of the swinging belt's frontend to rotations of a crank link driven by a motor. On basis of kinetic analysis of the pellet feeding mechanism, a cubic B-spline model is built for numerically computing discrete frequencies to be modulated during a motor rotation. Subsequently, the pellet feeding control system is presented in terms of compositional hardware and software components, and their functional relationships. Finally, pellet feeding experiments are carried out to demonstrate that the control system is effective, reliable and superior to conventional methods.

Evaluation of physical health and its relation with history of work accidents in workers of the Central Iron Ore Company of Iran

Directory of Open Access Journals (Sweden)

Gholam Hossein Halvani

2013-01-01

Full Text Available Aims: This study was conducted to determine the state of physical symptoms of the Iranian Central Iron Ore Company workers and its relation with history of work accidents. Materials and Methods: This cross-sectional descriptive study was performed at the Iranian Central Iron Ore Company and included 388 workers sampled randomly out of 2100 workers. Research tool was a two-part questionnaire that its reliability was determined by some of researchers. Data was analyzed by SPSS (Statistical Package for Social Science software and statistical tests included variance analysis and Pearson′ correlation tests. Results: According to the findings, 80.9% had favorable physical health conditions and there was a significant relationship between physical health condition, history of work accidents, cigarette smoking and type of work. Conclusion: Considering the strong relationship between physical health and history of work accidents, it is proposed that high-level managers of the Central Iron Ore Company of Iran should pay special attention to the improvement of physical health, psychological, social, and welfare levels.

Recent Advances and Research Status in Energy Conservation of Iron Ore Sintering in China

Science.gov (United States)

Wang, Yao-Zu; Zhang, Jian-Liang; Liu, Zheng-Jian; Du, Cheng-Bo

2017-11-01

For the ferrous burden of blast furnaces in China, sinter generally accounts for more than 70% and the sintering process accounts for approximately 6-10% of the total energy consumption of the iron and steel enterprise. Therefore, saving energy during the sintering process is important to reduce the energy consumption in the iron and steel industry. This paper aims to illustrate recent advances and the research status of energy conservation of iron ore sintering in China. It focuses on the development and application of energy-saving technologies such as the composite agglomeration process, sintering with high-proportion flue gas recirculation sintering, recovery of sensible heat from the sinter cooling process, homogeneous deep-bed sintering technology, and comprehensive treatment technology of leakage of sintering. Moreover, some suggestions for the future development of energy-saving technologies are put forward.

State of the direct reduction and reduction smelting processes

Directory of Open Access Journals (Sweden)

Markotić A.

2002-01-01

Full Text Available For quite a long time efforts have been made to develop processes for producing iron i.e. steel without employing conventional procedures - from ore, coke, blast furnace, iron, electric arc furnace, converter to steel. The insufficient availability and the high price of the coking coals have forced many countries to research and adopt the non-coke-consuming reduction and metal manufacturing processes (non-coke metallurgy, direct reduction, direct processes. This paper represents a survey of the most relevant processes from this domain by the end of 2000, which display a constant increase in the modern process metallurgy.

Mercury methylation coupled to iron reduction by dissimilatory iron-reducing bacteria.

Science.gov (United States)

Si, Youbin; Zou, Yan; Liu, Xiaohong; Si, Xiongyuan; Mao, Jingdong

2015-03-01

Iron reduction and mercury methylation by dissimilatory iron-reducing bacteria (DIRB), Geobacter sulfurreducens and Shewanella oneidensis, were studied, and the relationship of mercury methylation coupled to iron reduction was determined. The ability of both bacteria for reducing iron was tested, and Fe(III) reduction occurred with the highest rate when ferric oxyhydroxide was used as a terminal electron acceptor. G. sulfurreducens had proven to mediate the production of methylmercury (MeHg), and a notable increase of MeHg following the addition of inorganic Hg was observed. When the initial concentration of HgCl2 was 500nM, about 177.03nM of MeHg was determined at 8d after G. sulfurreducens inoculation. S. oneidensis was tested negligible for Hg methylation and only 12.06nM of MeHg was determined. Iron reduction could potentially influence Hg methylation rates. The increase in MeHg was consistent with high rate of iron reduction, indicating that Fe(III) reduction stimulated the formation of MeHg. Furthermore, the net MeHg concentration increased at low Fe(III) additions from 1.78 to 3.57mM, and then decreased when the added Fe(III) was high from 7.14 to 17.85mM. The mercury methylation rate was suppressed with high Fe(III) additions, which might have been attributable to mercury complexation and low availability. Copyright © 2014 Elsevier Ltd. All rights reserved.

Fundamental study on carbon composite iron ore hot briquette used as blast furnace burden

Energy Technology Data Exchange (ETDEWEB)

Chu, Man-sheng; Liu, Zheng-gen; Wang, Zhao-cai [Institute of Ferrous Metallurgy, Northeastern University, Shenyang (China); Yagi, Jun-ichiro [Institute of Multidisciplinary Research for Advanced Materials, Tohoku University (Japan)

2011-05-15

Carbon composite iron ore hot briquette (CCB) is the product of fine iron ore and fine coal by hot briquetting process, which attracts more and more attention as a new type of ironmaking raw materials aiming to improve the operation efficiency and reduce the coke consumption of blast furnace. This paper is devoted to experimental study on metallurgical properties of CCB and numerical simulation of the BF operation with CCB charging. At first, the metallurgical properties of CCB, including cold crushing strength, RDI, RSI, reducibility, high temperature strength, and softening and dripping are experimentally tested and compared with the common burdens, which revealed that the CCB possesses the required metallurgical properties and is suitable to use as the blast furnace burden. Then, the effects of charging CCB on the dripping properties of comprehensive burdens are elucidated based on the experiments under simulated blast furnace conditions. The results showed that the maximum charging ratio of CCB in the iron burdens is 40%-50% for achieving appropriate dripping properties of the mixed burdens. Finally, a multi-fluid blast furnace model is used to simulate BF operation with CCB charging. According to model simulations, charging CCB will cause the temperature level to decreases in the furnace and the location of the cohesive zone shifts downward. On the other hand, the productivity tends to increase while coke rate and total reducing agent rate decrease, the heat efficiency improves remarkably and the operation performance of BF is effectively enhanced. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Pilot plant studies on the extraction of antimony metal from lower grade krinj stibnite ore

International Nuclear Information System (INIS)

Rehman, W.; Riaz, M.; Ishaq, M.

2013-01-01

Antimony is a silvery white, brittle and crystalline solid which is extensively consumed in lead acid batteries, antimonial lead alloys, flame retardants and a variety of metallic products. The antimony content of commercial ores range from 5-60% and determines the method of extraction, either pyrometallurgical or hydrometallurgical. The present study focuses on pilot plant scale extraction of antimony metal from lower grade stibnite ore of Krinj (Chitral) without the use of iron scrap, thus eliminating the second step of iron removal in conventional direct reduction method. A tilting gas fired furnace with digital temperature control system and a heat recuperator was designed to optimize the operating parameters for extraction of antimony metal. Weight ratios of flux and reductant, operating time and operating temperature were optimized. Highest percentage recovery and purity were achieved using soda ash as a flux, at a temperature of 900 degree C for 2 hours. (author)

Experimental research on the characteristics of softening and melting of iron ores as significant factor of influence on gas permeability of blast furnace charge

International Nuclear Information System (INIS)

Branescu, E; Blajan, A O; Constantin, N

2015-01-01

It is widely accepted as a cohesive zone is directly influenced by softening and melting properties of iron ores, preparations (crowded, pellets, which represents about 90%, of the loads with metal furnace intake), or uncooked (raw ores ranked). Important results can be obtained through the study of behavior of ferrous materials at temperatures above 1000 ° C. Starting from research methods presented in the literature, this paper presents itself in carrying out their own laboratory experiments, conducted with the aim of analysing the softening and melting properties of sinter iron cores. (paper)

Up-gradation of MoO{sub 3} and separation of copper, iron, zinc from roasted molybdenum ore by a leaching process

Energy Technology Data Exchange (ETDEWEB)

Jin-Young, Lee; Jyothi Rajesh, Kumar; Ho-Seok, Jeon; Joon-Soo, Kim, E-mail: rajeshkumarphd@rediffmail.com, E-mail: rkumarphd@kigam.re.kr [Extractive Metallurgy Department, Mineral Resources Research Division, Korea Institute of Geoscience and Mineral Resources (KIGAM) (Korea, Republic of)

2013-04-15

The present research paper deals with the oxidation process of molybdenum ore. The main target of the present study is the up-gradation of MoO{sub 3} from roasted molybdenum ore by a leaching process without waste generation. The most important application of hydrometallurgical processing is the leaching process of the ore and it is the primary process to make pure metal from ore. The present investigations optimize the following experimental parameters to improve the concentration of MoO{sub 3} as well as the separation of copper, iron and zinc in roasted molybdenum ore: effect of acid concentration, temperature, pulp density and leaching time were studied systematically. The temperature study was carried out at 550-595 Degree-Sign C for the oxidation process. The XRD result shows that oxidation process of molybdenum ore and SEM pictures were taken for particles before and after the oxidation process at 585 Degree-Sign C for 360 min. (author)

Effect of Ca-Fe oxides additives on NOx reduction in iron ore sintering

Institute of Scientific and Technical Information of China (English)

Zhi-yuan Yu; Xiao-hui Fan; Min Gan; Xu-ling Chen

2017-01-01

As the emission control regulations get stricter, the NOx reduction in the sintering process becomes an important environmental concern owing to its role in the formation of photochemical smog and acid rain. The NOx emissions from the sintering machine account for 48% of total amount from the iron and steel industry.Thus, it is essential to reduce NOx emissions from the sintering machine, for the achievement of clean production of sinter.Ca-Fe oxides, serving as the main binding phase in the sinter, are therefore used as additives into the sintering mixture to reduce NOx emissions.The results show that the NOx re-duction ratio achieves 27.76% with 8% Ca-Fe oxides additives since the Ca-Fe oxides can advance the ig-nition and inhibit the nitrogen oxidation compared with the conventional condition.Meanwhile, the exist-ence of Ca-Fe oxides was beneficial to the sinter quality since they were typical low melting point com-pounds.The optimal mass fraction of Ca-Fe oxides additives should be less than 8% since the permeability of sintering bed was significantly decreased with a further increase of the Ca-Fe oxides fines, inhibiting the mineralization reaction of sintering mixture.Additionally, the appropriate particle size can be obtained when mixing an equal amount of Ca-Fe oxides additives of -0.5 mm and 0.5-3.0 mm in size.

Effects of simulated deposition of acid mist and iron ore particulate matter on photosynthesis and the generation of oxidative stress in Schinus terebinthifolius Radii and Sophora tomentosa L.

Science.gov (United States)

Kuki, Kacilda Naomi; Oliva, Marco Antônio; Pereira, Eduardo Gusmão; Costa, Alan Carlos; Cambraia, José

2008-09-15

Particulate matter is a natural occurrence in the environment, but some industries, such as the iron ore sector, can raise the total amount of particles in the atmosphere. This industry is primarily a source of iron and sulfur dioxide particulates. The effects of the pollutants from the iron ore industries on representatives of restinga vegetation in a Brazilian coastal ecosystem were investigated using physiological and biochemical measures. Two species, Schinus terebinthifolius and Sophora tomentosa, were exposed to simulated deposition of acid mist and iron ore particulate matter in acrylic chambers in a greenhouse. Parameters such as gas exchange, fluorescence emission, chlorophyll content, total iron content, antioxidant enzyme activity and malondialdehyde content were assessed in order to evaluate the responses of the two species. Neither treatment was capable of inducing oxidative stress in S. terebinthifolius. Nevertheless, the deposition of iron ore particulates on this species increased chlorophyll content, the maximum quantum efficiency of photosystem II and the electron transport rate, while iron content was unaltered. On the other hand, S. tomentosa showed a greater sensitivity to the treatments. Plants of S. tomentosa that were exposed to acid mist had a decrease in photosynthesis, while the deposition of iron particulate matter led to an increase in iron content and membrane permeability of the leaves. The activities of antioxidant enzymes, such as catalases and superoxide dismutase, were enhanced by both treatments. The results suggested that the two restinga species use different strategies to overcome the stressful conditions created by the deposition of particulate matter, either solid or wet. It seems that while S. terebinthifolius avoided stress, S. tomentosa used antioxidant enzyme systems to partially neutralize oxidative stress. The findings also point to the potential use of S. tomentosa as a biomarker species under field conditions.

Effects of simulated deposition of acid mist and iron ore particulate matter on photosynthesis and the generation of oxidative stress in Schinus terebinthifolius Radii and Sophora tomentosa L

Energy Technology Data Exchange (ETDEWEB)

Kuki, Kacilda Naomi [Departamento de Biologia Vegetal, Universidade Federal de Vicosa (Brazil)], E-mail: naomikuki@hotmail.com; Oliva, Marco Antonio; Pereira, Eduardo Gusmao; Costa, Alan Carlos [Departamento de Biologia Vegetal, Universidade Federal de Vicosa (Brazil); Cambraia, Jose [Departamento de Biologia Geral, Universidade Federal de Vicosa (Brazil)

2008-09-15

Particulate matter is a natural occurrence in the environment, but some industries, such as the iron ore sector, can raise the total amount of particles in the atmosphere. This industry is primarily a source of iron and sulfur dioxide particulates. The effects of the pollutants from the iron ore industries on representatives of restinga vegetation in a Brazilian coastal ecosystem were investigated using physiological and biochemical measures. Two species, Schinus terebinthifolius and Sophora tomentosa, were exposed to simulated deposition of acid mist and iron ore particulate matter in acrylic chambers in a greenhouse. Parameters such as gas exchange, fluorescence emission, chlorophyll content, total iron content, antioxidant enzyme activity and malondialdehyde content were assessed in order to evaluate the responses of the two species. Neither treatment was capable of inducing oxidative stress in S. terebinthifolius. Nevertheless, the deposition of iron ore particulates on this species increased chlorophyll content, the maximum quantum efficiency of photosystem II and the electron transport rate, while iron content was unaltered. On the other hand, S. tomentosa showed a greater sensitivity to the treatments. Plants of S. tomentosa that were exposed to acid mist had a decrease in photosynthesis, while the deposition of iron particulate matter led to an increase in iron content and membrane permeability of the leaves. The activities of antioxidant enzymes, such as catalases and superoxide dismutase, were enhanced by both treatments. The results suggested that the two restinga species use different strategies to overcome the stressful conditions created by the deposition of particulate matter, either solid or wet. It seems that while S. terebinthifolius avoided stress, S. tomentosa used antioxidant enzyme systems to partially neutralize oxidative stress. The findings also point to the potential use of S. tomentosa as a biomarker species under field conditions.

Effects of simulated deposition of acid mist and iron ore particulate matter on photosynthesis and the generation of oxidative stress in Schinus terebinthifolius Radii and Sophora tomentosa L

International Nuclear Information System (INIS)

Kuki, Kacilda Naomi; Oliva, Marco Antonio; Pereira, Eduardo Gusmao; Costa, Alan Carlos; Cambraia, Jose

2008-01-01

Particulate matter is a natural occurrence in the environment, but some industries, such as the iron ore sector, can raise the total amount of particles in the atmosphere. This industry is primarily a source of iron and sulfur dioxide particulates. The effects of the pollutants from the iron ore industries on representatives of restinga vegetation in a Brazilian coastal ecosystem were investigated using physiological and biochemical measures. Two species, Schinus terebinthifolius and Sophora tomentosa, were exposed to simulated deposition of acid mist and iron ore particulate matter in acrylic chambers in a greenhouse. Parameters such as gas exchange, fluorescence emission, chlorophyll content, total iron content, antioxidant enzyme activity and malondialdehyde content were assessed in order to evaluate the responses of the two species. Neither treatment was capable of inducing oxidative stress in S. terebinthifolius. Nevertheless, the deposition of iron ore particulates on this species increased chlorophyll content, the maximum quantum efficiency of photosystem II and the electron transport rate, while iron content was unaltered. On the other hand, S. tomentosa showed a greater sensitivity to the treatments. Plants of S. tomentosa that were exposed to acid mist had a decrease in photosynthesis, while the deposition of iron particulate matter led to an increase in iron content and membrane permeability of the leaves. The activities of antioxidant enzymes, such as catalases and superoxide dismutase, were enhanced by both treatments. The results suggested that the two restinga species use different strategies to overcome the stressful conditions created by the deposition of particulate matter, either solid or wet. It seems that while S. terebinthifolius avoided stress, S. tomentosa used antioxidant enzyme systems to partially neutralize oxidative stress. The findings also point to the potential use of S. tomentosa as a biomarker species under field conditions

Determination of metallic iron in sponge-iron

International Nuclear Information System (INIS)

Mueller, C.S.

1974-01-01

The amount of metallic iron in sponge-iron is a parameter of major interest in the evaluation of the performance of the ore-reduction process and in the determination of the composition of the load of the electric furnace used to produce the steel. Moessbauer effect offers the promise of a simple and elegant analysis method, capable of competing directly with the usually time-consuming chemical procedures. The applicability of the method is considered and the possible sources of error are analyzed, resulting in the design of an instrument that is reasonably accurate and simple to use. Detailed electronic circuity required to produce a direct-reading digital instrument is shown [pt

Intensification of the Reverse Cationic Flotation of Hematite Ores with Optimization of Process and Hydrodynamic Parameters of Flotation Cell

Science.gov (United States)

Poperechnikova, O. Yu; Filippov, L. O.; Shumskaya, E. N.; Filippova, I. V.

2017-07-01

The demand of high grade iron ore concentrates is a major issue due to the depletion of rich iron-bearing ores and high competitiveness in the iron ore market. Iron ore production is forced out to upgrade flowsheets to decrease the silica content in the pelettes. Different types of ore have different mineral composition and texture-structural features which require different mineral processing methods and technologies. The paper presents a comparative study of the cationic and anionic flotation routes to process a fine-grain oxidized iron ore. The modified carboxymethyl cellulose was found as the most efficient depressant in reverse cationic flotation. The results of flotation optimization of hematite ores using matrix of second-order center rotatable uniform design allowed to define the collector concentration, impeller rotation speed and air flowrate as the main flotation parameters impacting on the iron ore concentrate quality and iron recovery in a laboratory flotation machine. These parameters have been selected as independent during the experiments.

Final report to United Nations Industrial development organization on evaluation of tender for the Valentine iron ore project in Uruguay

International Nuclear Information System (INIS)

1981-01-01

The Government of Uruguay (Project Authorities)is desirous of improving their national economy through exploitation of resources with which the nation is endowed. Studies so far conducted in Uruguay reveal that the Valentine iron ore deposits amount to about 30 million tons with an average Fe-content of 331; an additional probable reserve of about 17 million tons is also expected. The Project Authorities have been examining the possibility of exploiting these iron reserves for the establishment of a viable iron and steel complex within the country.

Work stressors, job insecurity, union support, job satisfaction and safety outcomes within the iron ore mining environment

Directory of Open Access Journals (Sweden)

Nicolaas W.H. Smit

2016-08-01

Full Text Available Orientation: The study of work stressors, job insecurity and union support creates opportunity for iron ore mining organisations to manage job satisfaction and safety motivation and behaviour more effectively. Research purpose: The objective of this study was to investigate the relationship between work stressors, job insecurity, union support, job satisfaction and safety motivation and behaviour of a sample of iron ore mine workers in South Africa. Motivation for the study: The mining industry in general is often faced with hazardous and physically demanding working environments, where employees work under constant pressure. Work stressors, job insecurity, union support and job satisfaction are considered key variables when investigating effective means of managing safety. Research design, approach and method: A cross-sectional survey design was utilised to collect the data. A convenience sample of employees in the iron ore mining industry of South Africa (N = 260 were included. Structural equation modelling and bootstrapping resampling analysis were used to analyse the data. Main findings: Work stressors and job insecurity were found to be negatively associated with job satisfaction. Conversely, perceived union support was positively associated with job satisfaction and safety motivation and behaviour. Furthermore, job satisfaction mediated the relationship between union support and safety motivation and behaviour. Practical/managerial implications: Mining organisations can, by placing the focus on reducing work stressors, and promoting job security and union support, achieve higher levels of safety motivation and behaviour through job satisfaction. Contribution/value-add: A great deal of independent research on work stressors, job insecurity, union support, job satisfaction as well as safety motivation and behaviour has already been done. To date, very little empirical research exists that simultaneously considers all these constructs. This

Strength and Microstructure of Concrete with Iron Ore Tailings as Replacement for River Sand

Directory of Open Access Journals (Sweden)

Umara Shettima Ali

2018-01-01

Full Text Available River Sand is one of the basic ingredients used in the production of concrete. Consequently, continuous consumption of sand in construction industry contributes significantly to depletion of natural resources. To achieve more sustainable construction materials, this paper reports the use of iron ore tailings (IOT as replacement for river sand in concrete production. IOT is a waste product generated from the production of iron ore and disposed to land fill without any economic value. Concrete mixtures containing different amount of IOT were designed for grade C30 with water to cement ratio of 0.60. The percentage ratios of the river sand replacements by IOT were 25%, 50%, 75% and 100%. Concrete microstructure test namely, XRD and Field Emission Scanned Electron Microscopic/Energy dispersive X-ray Spectroscopy (FESEM/EDX were conducted for control and IOT concretes in order to determine the interaction and performance of the concrete containing IOT. Test results indicated that the slump values of 130 mm and 80 to 110 mm were recorded for the control and IOT concretes respectively. The concrete sample of 50% IOT recorded the highest compressive strength of 37.7 MPa at 28 days, and the highest flexural strength of 5.5 MPa compared to 4.7 MPa for reference concrete. The texture of the IOT is rough and angular which was able to improve the strength of the concrete.

Strength and Microstructure of Concrete with Iron Ore Tailings as Replacement for River Sand

Science.gov (United States)

Umara Shettima, Ali; Ahmad, Yusof; Warid Hussin, Mohd; Zakari Muhammad, Nasiru; Eziekel Babatude, Ogunbode

2018-03-01

River Sand is one of the basic ingredients used in the production of concrete. Consequently, continuous consumption of sand in construction industry contributes significantly to depletion of natural resources. To achieve more sustainable construction materials, this paper reports the use of iron ore tailings (IOT) as replacement for river sand in concrete production. IOT is a waste product generated from the production of iron ore and disposed to land fill without any economic value. Concrete mixtures containing different amount of IOT were designed for grade C30 with water to cement ratio of 0.60. The percentage ratios of the river sand replacements by IOT were 25%, 50%, 75% and 100%. Concrete microstructure test namely, XRD and Field Emission Scanned Electron Microscopic/Energy dispersive X-ray Spectroscopy (FESEM/EDX) were conducted for control and IOT concretes in order to determine the interaction and performance of the concrete containing IOT. Test results indicated that the slump values of 130 mm and 80 to 110 mm were recorded for the control and IOT concretes respectively. The concrete sample of 50% IOT recorded the highest compressive strength of 37.7 MPa at 28 days, and the highest flexural strength of 5.5 MPa compared to 4.7 MPa for reference concrete. The texture of the IOT is rough and angular which was able to improve the strength of the concrete.

A greenhouse trial to investigate the ameliorative properties of biosolids and plants on physicochemical conditions of iron ore tailings: Implications for an iron ore mine site remediation.

Science.gov (United States)

Cele, Emmanuel Nkosinathi; Maboeta, Mark

2016-01-01

An iron ore mine site in Swaziland is currently (2015) in a derelict state as a consequence of past (1964-1988) and present (2011 - current) iron ore mining operations. In order to control problems associated with mine wastes, the Swaziland Water Services Corporation (SWSC) recently (2013) proposed the application of biosolids in sites degraded by mining operations. It is thought that this practice could generally improve soil conditions and enhance plant reestablishment. More importantly, the SWSC foresees this as a potential solution to the biosolids disposal problems. In order to investigate the effects of biosolids and plants in soil physicochemical conditions of iron mine soils, we conducted two plant growth trials. Trial 1 consisted of tailings that received biosolids and topsoil (TUSB mix) while in trial 2, tailings received biosolids only (TB mix). In the two trials, the application rates of 0 (control), 10, 25, 50, 75 and 100 t ha(-1) were used. After 30 days of equilibration, 25 seeds of Cynodon dactylon were sown in each pot and thinned to 10 plants after 4 weeks. Plants were watered twice weekly and remained under greenhouse conditions for 12 weeks, subsequent to which soils were subjected to chemical analysis. According to the results obtained, there were significant improvements in soil parameters related to fertility such as organic matter (OM), water holding capacity (WHC), cation exchange capacity (CEC), ammonium [Formula: see text] , magnesium (Mg(2+)), calcium (Ca(2+)) and phosphorus ( [Formula: see text] ). With regard to heavy metals, biosolids led to significant increases in soil total concentrations of Cu, Zn, Cd, Hg and Pb. The higher concentrations of Zn and Cu in treated tailings compared to undisturbed adjacent soils are a cause for concern because in the field, this might work against the broader objectives of mine soil remediation, which include the recolonization of reclaimed sites by soil-dwelling organisms. Therefore, while

Uranium reduction by carbon oxide during ore formation

International Nuclear Information System (INIS)

Matyash, I.V.; Gavrusevich, I.B.; Pasal'skaya, L.F.; Shcherba, D.I.

1981-01-01

Using the method of gas chromatography the gas content in Pre-Cambrian granitoils of various types and in natrometasomatites associted with them is studied. It is established that granites associated with ore-bearing albitites have sharply elevated amounts of CO as compared with granites, which do not include mineralization. Simultaneously in ore samples the absence or sharply low amounts of CO as compared with ore-free samples is observed, that is reverse dependence of CO and ore components. Carbon oxide is the reducing agent of uranium mineralization and alongside with other reducing agents can be a geochemical barrier in the process of ore formation [ru

Simulation of a Sponge Iron Production Process

Directory of Open Access Journals (Sweden)

Tor Onshus

1983-07-01

Full Text Available A model for reduction of FeO with hydrogen in a countercurrent moving bed reactor is summarized. This model is a special case of a mor ecomplete model which also includes reduction of the higher oxides, hematite and magnetite, with a mixture of reducing gases, thus describing the production of direct-reduced iron from iron ores. Equations governing the heat and mass transfer between the gas and solid phase are not given here, but play an important role in the dynamic bahviour of the model.

Composition and quantification of phases in the solid-state reduction of chromite using SEM-EDX and EPMA-WDS techniques

International Nuclear Information System (INIS)

Johnston, R.F.; Duong, H.V.

1996-01-01

Phase changes in the solid-state reduction of chromite ore ((Mg,Fe)(Fe,Al,Cr) sub 2 O sub 4) with coal have been studied in the temperature range 1OOO degree C to 1400 degree C and EPMA-WDS techniques. EDX mapping of the reduced chromite gave qualitative chemical composition and structural characteristics of the phases. These phases were then quantified by the EPAM-WDS technique. No significant reduction of the chromite ore was seen at 1OOO degree C and 11OO degree C. At 1200 degree C iron was being reduced, resulting in zoning of chromite particles as reduction proceeded. At higher temperatures, chromium was being reduced simultaneously with the iron in the chromite. This was followed by some silicon reduction. Carbon was not found in the chromite grains which suggested that reduction of chromite ore by coal occurs mostly through carbon monoxide as a reaction intermediate. Various ferroalloy phases containing silicon and/or carbon were found and quantified. The slag was found to contain chromium, iron and carbon

Chloride pyrometallurgy of uranium ore. 1. Chlorination of phosphate ore using solid or gas chlorinating agent and carbon

International Nuclear Information System (INIS)

Taki, Tomihiro; Komoto, Shigetoshi; Otomura, Keiichiro; Takenaka, Toshihide; Sato, Nobuaki; Fujino, Takeo.

1995-01-01

A thermodynamical and pyrometallurgical study to recover uranium from the phosphate ores was undertaken using the chloride volatilization method. Iron was chlorinated with solid chlorinating agents such as NaCl and CaCl 2 in combination with activated carbon, which will be used for removing this element from the ore, but uranium was not. On the other hand, the chlorination using Cl 2 gas and activated carbon gave a good result at 1,223 K. Not only uranium but also iron, phosphorus, aluminum and silicon were found to form volatile chlorides which vaporized out of the ore, while calcium remained in the ore as non-volatile CaCl 2 . The chlorination condition was studied as functions of temperature, reaction time and carbon content. The volatilization ratio of uranium around 95% was obtained by heating the mixture of the ore and activated carbon (35 wt%) in a mixed gas flow of Cl 2 (200 ml/min) and N 2 (200 ml/min) at 1,223 K for 120 min. (author)

The Effect Of Local Coal And Smelting Sponge Iron On Iron Content Of Pig Iron

Science.gov (United States)

Oediyani, Soesaptri; Juwita Sari, Pramita; Hadi P, Djoko

2018-03-01

The new regulation on mineral resources was announced by Ministry of Energy and Mineral resources (ESDM) of Indonesia at 2014 which it called Permen ESDM No 1/2014. Therefore, this research was conducted to add the value of local iron ores by using smelting technology. The objective of the research is to produce pig iron that meet the requirement of the new regulation of mineral resources such as 90% Fe. First, iron ores and coal mixed together with lime as a flux, then smelted in a Electric Arc Furnace at 1800°C. The process variables are (1; 1.25; 1.5; 1.75; 2.0) and the composition of coal (0.8%, 1.6%, 3.0%). The type of coal that used in this research was bituminous coal from Kalimantan and also the iron ores from Kalimantan. The products of the smelting technology are Pig iron and slag. Both pig iron and slag then analyzed by SEM-EDS to measure the iron content. The result shows that the maximum iron content on pig iron is about 95.04% meanwhile the minimum iron content on slag is about 3.66%. This result achieved at 1.6% coal and 2.0.

Flocculation of chromite ore fines suspension using polysaccharide ...

Indian Academy of Sciences (India)

Unknown

liquid separation. Keywords. Flocculation; graft copolymer; mineral industry effluent; chromite ore fines; ... work well as flocculating agent on coal washery effluent, copper and iron ore fines etc (Karmakar et al 1998, 1999;. Tripathy et al 2001).

Report on Evaluation of Tender for the Valentine Iron Ore Project in Uruguay

International Nuclear Information System (INIS)

1981-01-01

This report prepared by Dastur Engineering International GmbH (DEI)Consulting Engineers, Dusseldorf at the instance of United Nations Industrial Development Organization (UNIDO) seeks to present an evaluation of the feasibility study presented by Republica Oriental del Uruguay, Ministerio de Industria y- Energia (Project Authority) by the Brazilian Consortium (comprising Tenenga, Coferraz, Cimetal and Interbras) along with a project BID including financing possibilities. In accordance with the contract requirements, this Draft Final Report is being submitted. Based on the comments to be received on the findings incorporated in this Draft Final Report from UNIDO and Project Authorities in Uruguay, the Final Report will be prepared and submitted to UNIDO in accordance with the time schedule stipulated in the contract between UNIDO and DEI. The aims of the Project are:a) The development objective is the utilisation of the country's natural resources by exploiting the iron ore deposits of Valentines, for iron and steel production. b)The immediate objective is to evaluate the tenders for the execution of a project to undertake the industrial exploitation of the iron or deposits in close co-operation and co-ordination with the Uruguayan authorities.

Study on uranium loss during 'Iron-Gypsum Cake' precipitation from acid leach liquor of Jaduguda ore using factorially designed experiments

International Nuclear Information System (INIS)

Das, Amrita; Yadav, Manoj; Chatterjee, Ankur; Singh, A.K.; Hubli, R.C.

2012-01-01

Acid leaching process for uranium recovery from ore often generates considerable amounts of impurities into the solution. It is a challenge to separate the non-valuable impurities as manageable and stable waste products for final disposal, without losing the valuable constituents. The main impurities that come with the leach liquor are iron and sulfate. Their removal is essential for meeting the iron requirement in leaching circuit and also for making the effluent suitable for recycle. Factorial design analysis was applied to study of process variables for precipitation of iron and sulphate from leach liquor with composition using CaO as precipitation reagent

Development of a process with reduced energy consumption and environmental pollution in the production of solid, thermostable iron ore agglomerates. Final report; Entwicklung eines Verfahrens zur Senkung des Energiebedarfs und der Umweltbelastung bei der Herstellung von festen und thermostabilen Eisenerzagglomeraten. Abschlussbericht

Energy Technology Data Exchange (ETDEWEB)

Naundorf, W.; Trommer, D. [TU Bergakademie Freiberg (Germany); Guenter, H. [Koeppern Aufbereitungstechnik GmbH und Co. KG, Markkleeburg (Germany)

2002-06-01

In iron ore reduction with carbon, as a rule the ores are processed into stable and thermally stable agglomerates via emission-intensive processes, e.g. pelleting and combustion. This project aimed at the development of a process that avoids these problems, e.g. by agglomerating fine ores with binders and without emissions. [German] Bei der Reduktion von Eisenerz mit Kohlenstoff werden die Erze in der Regel vor dem Einsatz in den Reduktionsofen mit hohem Aufwand an Technik und Energie durch emissionsintensive Prozesse in transport- und thermofeste Agglomerate ueberfuehrt (Pelletier- und Brennprozess). Es ist das Ziel des Projektes, eine Verfahrensloesung ohne diese Nachteile zu entwickeln. Erfolgversprechend wird eine Verfahrenstechnik angesehen, bei der die Feinerze unter Zusatz von Bindestoffen ohne Emissionen agglomeriert werden. (orig.)

Rapid photometric determination of phosphorus in iron ores and related materials as phosphomolybdenum-blue.

Science.gov (United States)

Bhargava, O P; Gmitro, M

1984-04-01

A rapid, simple and accurate method for determining phosphorus photometrically in iron ores and related materials, obviating the use of perchloric acid, is described. The sample is fused with sodium peroxide in a zirconium crucible and the melt dissolved in hydrochloric acid. The molybdenum-blue complex is developed by the addition of ammonium molybdate and hydrazine sulphate and the absorbance is measured at 725 nm. The range of the method is from 0.005 to 1.0% P. A batch of 6 samples can be analysed in about 2 hr.

Using Local Event Tomography to Image Changes in the Rock Mass in the Kiirunavaara Iron Ore Mine, Northern Sweden

Science.gov (United States)

Lund, B.; Berglund, K.; Tryggvason, A.; Dineva, S.; Jonsson, L.

2017-12-01

Although induced seismic events in a mining environment are a potential hazard, they can be used to gain information about the rock mass in the mine which otherwise would be very difficult to obtain. In this study we use approximately 1.2 million mining induced seismic events in the Kiirunavaara iron ore mine in northernmost Sweden to image the rock mass using local event travel-time tomography. The Kiirunavaara mine is the largest underground iron ore mine in the world. The ore body is a magnetite sheet of 4 km length, with an average thickness of 80 m, which dips approximately 55° to the east. The events are of various origins such as shear slip on fractures, non-shear events and blasts, with magnitudes of up to 2.5. We use manually picked P- and S-wave arrival times from the routine processing in the tomography and we require that both phases are present at at least five geophones. For the tomography we use the 3D local earthquake tomography code PStomo_eq (Tryggvason et al., 2002), which we adjusted to the mining scale. The tomographic images show clearly defined regions of high and low velocities. Prominent low S-velocity zones are associated with mapped clay zones. Regions of ore where mining is ongoing and the near-ore tunnel infrastructure in the foot-wall also show generally low P- and S-velocities. The ore at depths below the current mining levels is imaged both as a low S-velocity zone but even more pronounced as a high Vp/Vs ratio zone. The tomography shows higher P- and S-velocities in the foot-wall away from the areas of mine infrastructure. We relocate all 1.2 million events in the new 3D velocity model. The relocation significantly enhances the clarity of the event distribution in space and we can much more easily identify seismically active structures, such as e.g. the deformation of the ore passes. The large number of events makes it possible to do detailed studies of the temporal evolution of stability in the mine. We present preliminary results

The potentialities of nuclear geophysical methods in ore testing of ferrous metals

International Nuclear Information System (INIS)

Ochkur, A.P.; Voznesenskij, L.I.; Fedorov, S.V.

1976-01-01

To study iron ores of simple composition, the gamma-gamma method is used successfully, determining iron contents in boreholes, in the walls of mine workings and in sampling hacked off rocks. The X-ray diffraction method is used effectively in analysing iron ores of complex composition ensuring that the contents of Fe, Mn and Ca are determined in them. Neutron-capture spectrometric gamma-logging is a promising method for determining the total iron content in the mined ore. Manganese ores are singled out in the boreholes by data from thermal neutron and neutron-activation logging. The X-ray diffraction method is used to analyse powder samples in mine workings. To single out and estimate chromites in boreholes, a combination of neutron-capture spectrometric gamma-logging, gamma-gamma logging and epithermal neutron-neutron logging is used. The X-ray diffraction method determines the contents of Cr, Ca and Fe in powder and coarse-ground samples of chromites

Reduction experiment of iron scale by adding waste plastics.

Science.gov (United States)

Zhang, Chongmin; Chen, Shuwen; Miao, Xincheng; Yuan, Hao

2009-01-01

The special features of waste plastics in China are huge in total amount, various in type and dispersive in deposition. Therefore, it is necessary to try some new ways that are fit to Chinese situation for disposing waste plastics as metallurgical raw materials more effectively and flexibly. Owing to its high ferrous content and less impurity, the iron scale became ideal raw material to produce pure iron powder. One of the methods to produce pure iron powder is Hoganas Method, by which, after one or multistage of reduction steps, the iron scale can be reduced pure iron powder. However, combining utilization of waste plastics and iron powder production, a series of reduction experiments were arranged and investigated, which is hoped to take use of both thermal and chemical energy contained in waste plastics as well as to improve the reducing condition of iron scale, and hence to develop a new metallurgical way of disposing waste plastics. The results show that under these experimental conditions, the thermal-decomposition of water plastics can conduce to an increase of porosity in the reduction systems. Moreover, better thermodynamics and kinetics conditions for the reduction of scale can be reached. As a result, the reduction rate is increased.

Ore potential of basic rocks in Finland

International Nuclear Information System (INIS)

Reino, J.; Ekberg, M.; Heinonen, P.; Karppanen, T.; Hakapaeae, A.; Sandberg, E.

1993-02-01

The report is associated with a study programme on basic rocks, which has the aim to complement the preliminary site investigations on repository for TVO's (Teollisuuden Voima Oy) spent nuclear fuel. The report comprises a mining enterprise's view of the ore potential of basic plutonic rocks in Finland. The ores associated with basic plutonic rocks are globally known and constitute a significant share of the global mining industry. The ores comprise chromium, vanadium-titanium-iron, nickel-copper and platinum group element ores. The resources of the metals in question and their mining industry are examined globally. A review of the use of these metals in the industry is presented as well. General factors affecting the mining industry, such as metal prices, political conjunctures, transport facilities, environmental requirements and raw material sources for the Finnish smelters have been observed from the point of view of their future effect on exploration activity and industrial development in Finland. Information on ores and mineralizations associated with Finnish basic rocks have been compiled in the report. The file comprises 4 chromium occurrences, 8 vanadium-titanium-iron occurrences, 13 PGE occurrences and 38 nickel-copper occurrences

Is outdoor work associated with elevated rates of cerebrovascular disease mortality? A cohort study based on iron-ore mining.

Science.gov (United States)

Björ, Ove; Jonsson, Håkan; Damber, Lena; Burström, Lage; Nilsson, Tohr

2016-01-01

A cohort study that examined iron ore mining found negative associations between cumulative working time employed underground and several outcomes, including mortality of cerebrovascular diseases. In this cohort study, and using the same group of miners, we examined whether work in an outdoor environment could explain elevated cerebrovascular disease rates. This study was based on a Swedish iron ore mining cohort consisting of 13,000 workers. Poisson regression models were used to generate smoothed estimates of standardized mortality ratios and adjusted rate ratios, both models by cumulative exposure time in outdoor work. The adjusted rate ratio between employment classified as outdoor work ≥25 years and outdoor work 0-4 years was 1.62 (95 % CI 1.07-2.42). The subgroup underground work ≥15 years deviated most in occurrence of cerebrovascular disease mortality compared with the external reference population: SMR (0.70 (95 % CI 0.56-0.85)). Employment in outdoor environments was associated with elevated rates of cerebrovascular disease mortality. In contrast, work in tempered underground employment was associated with a protecting effect.

Evaluation of exploitation alternatives of iron - titanium - vanadium ore from Campo Alegre de Lourdes (Bahia-Brazil)

International Nuclear Information System (INIS)

Cassa, J.C.S.; Ogasawara, T.; Silva, F.T. da; Cuellar, O.D.

1987-01-01

An evaluation of experiences carried out in order to develop an economic process for vanadium, is presented. The attempts which are being developed in the Metallurgical Engineering Program at COPPE/UFRJ, are described, and the other technical and economical possibilities of existing technologies, are analysed. The advantages and disadvantages of integrated steel making process to recover iron, titanium and vanadium contained in the ore from Campo Alegre de Lourdes deposit, in Bahia-Brazil are considered. (Author) [pt

Radioisotope devices at Novo-Krivorozhskij-ore-enrichment plant

International Nuclear Information System (INIS)

Levitskij, V.Ya.; Kucher, V.G.; Ministerstvo Chernoj Metallurgii Ukrainskoj SSR, Dnepropetrovsk, Bazovaya Opytno-Konstruktorskaya Izotopnaya lab.)

1975-01-01

Use of the ''Ferrite'' analyzers, AZhR and PAZh-1 and the GR-7 gamma relay in different engineering areas of the Novo-Krivorozh ore-enrichment plant is evaluated. The ''Ferrite'' radioisotopic analyzer was designed for rapid roentgeno-radiometric determination of the total iron and iron group element contents in powdered samples of ores and products of their treatment. From the density of the flux of the characteristic radiation it is possible to determine quantitatively the content of the element of interest in the analyzed material. The radioisotpic analyzer AZhR-1 is distinguished by its high efficiency in the analysis for total iron on products of processing of iron ore raw materials. The use of this apparatus allows complete replacement of the chemical method for rapid analysis of concentrates by the roentgeno-radiometric method, which decreases the total analytical work on determination of total iron and speeds up output of information on concentrate quality. The radioisotopic gamma analyzer PAZh-1 is designed for automatic and either continuous or discrete measurement of the total iron content in iron ore materials ground to 50 mm, carried on a conveyor, without selection or preparation of the samples for analysis. The analyzer operates on the principle of measuring the average frequency of impingement on a detector of gamma quanta back-scattered by the analyzed material. This frequency is determined by the percentage content of total iron in the material. The apparatus operates continuously. The mean square deviation of the apparatus values from chemical data is 0.93% Fesub(total). Use of the apparatus greatly increases the operativeness of the control and decreases the laboriousness of raw material sampling in an engineering stream. The radioisotopic data units GR-7 are designed for control of the level of materials in hoppers for recovery and burning of agglomerates. Use of this apparatus showed its great advantage over data units of other types

A procedure for oxidation during the acid leaching of non-ferrous ores, particularly uranium ores

International Nuclear Information System (INIS)

Zubcek, L.; Baloun, S.; Martinek, K.; Vebr, Z.; Krepelka, J.; Lasica, S.

1989-01-01

It is suggested that dust from the production of ferroalloys of manganese, particularly ferrosilicomanganese and ferromanganese, can be conveniently used for oxidation during the acid leaching of non-ferrous ores, particularly uranium ores. This dust contains 30 to 40% oxides of manganese, about one-half of this is MnO 2 . Iron in the dust is present in the trivalent form, and the dust is pefectly dry. The conventional grinding of oxidants for the ore processing is eliminated, the dust being available in particle size below 0.2 mm. The dust is added in amounts of 5 to 100 kg per ton of the ore, and the suspension is typically heated at 115 degC for 3.5 hr. (P.A.)

Recovery of manganese from manganese oxide ores in the EDTA solution

Science.gov (United States)

Zhang, Chao; Wang, Shuai; Cao, Zhan-fang; Zhong, Hong

2018-04-01

A new process has been experimentally and theoretically established for the recovery of manganese from manganese oxide ores, mainly including the reductive leaching of manganese by ethylenediaminetetraacetic acid (EDTA), EDTA recovery, and manganese electrolysis. The experimental conditions for this process were investigated. Moderate leaching environment by EDTA with the pH in the range of 5-6 is of benefit to leach manganese from some manganese oxide ores with high-content impurities, such as iron and aluminum. Most of EDTA can be recovered by acidification. A small amount of the residual EDTA in the electrolyte can prevent the generation of anode mud. In addition, trimanganese tetroxide (Mn3O4) can be obtained by the roasting of the EDTA-Mn crystallized product.

Summary of the mineralogy of the Colorado Plateau uranium ores

Science.gov (United States)

Weeks, Alice D.; Coleman, Robert Griffin; Thompson, Mary E.

1956-01-01

In the Colorado Plateau uranium has been produced chiefly from very shallow mines in carnotite ores (oxidized vanadiferous uranium ores) until recent deeper mining penetrated black unoxidized ores in water-saturated rocks and extensive exploration has discovered many deposits of low to nonvanadiferous ores. The uranium ores include a wide range from highly vanadiferous and from as much as one percent to a trace of copper, and contain a small amount of iron and traces of lead, zinc, molybdenum, cobalt, nickel, silver, manganese, and other metals. Recent investigation indicates that the carnotite ores have been derived by progressive oxidation of primary (unoxidized) black ores that contain low-valent uranium and vanadium oxides and silicates. The uranium minerals, uraninite and coffinite, are associated with coalified wood or other carbonaceous material. The vanadium minerals, chiefly montroseite, roscoelite, and other vanadium silicates, occur in the interstices of the sandstone and in siltstone and clay pellets as well as associated with fossil wood. Calcite, dolomite, barite and minor amounts of sulfides, arsenides, and selenides occur in the unoxidized ore. Partially oxidized vanadiferous ore is blue black, purplish brown, or greenish black in contrast to the black or dark gray unoxidized ore. Vanadium combines with uranium to form rauvite. The excess vanadium is present in corvusite, fernandinite, melanovanadite and many other quadrivalent and quinquevalent vanadium minerals as well as in vanadium silicates. Pyrite and part or all of the calcite are replaced by iron oxides and gypsum. In oxidized vanadiferous uranium ores the uranium is fixed in the relatively insoluble minerals carnotite and tyuyamunite, and the excess vanadium commonly combines with one or more of the following: calcium, sodium, potassium, magnesium, aluminum, iron, copper, manganese, or barium, or rarely it forms the hydrated pentoxide. The relatively stable vanadium silicates are little

Recovery Of Nickel From Spent Nickel-Cadmium Batteries Using A Direct Reduction Process

Directory of Open Access Journals (Sweden)

Shin D.J.

2015-06-01

Full Text Available Most nickel is produced as Ferro-Nickel through a smelting process from Ni-bearing ore. However, these days, there have been some problems in nickel production due to exhaustion and the low-grade of Ni-bearing ore. Moreover, the smelting process results in a large amount of wastewater, slag and environmental risk. Therefore, in this research, spent Ni-Cd batteries were used as a base material instead of Ni-bearing ore for the recovery of Fe-Ni alloy through a direct reduction process. Spent Ni-Cd batteries contain 24wt% Ni, 18.5wt% Cd, 12.1% C and 27.5wt% polymers such as KOH. For pre-treatment, Cd was vaporized at 1024K. In order to evaluate the reduction conditions of nickel oxide and iron oxide, pre-treated spent Ni-Cd batteries were experimented on under various temperatures, gas-atmospheres and crucible materials. By a series of process, alloys containing 75 wt% Ni and 20 wt% Fe were produced. From the results, the reduction mechanism of nickel oxide and iron oxide were investigated.

Sustainability in pelletizing iron ore through the Industrial Ecology and Cleaner Production Program

Directory of Open Access Journals (Sweden)

Cristiano Farias Coelho

2013-06-01

Full Text Available This study aims to analyze the practices of a pelletizing iron ore industry with respect to adoption of pollution prevention measures, suggested by applying the concepts of Cleaner Production and Material Flow Analysis. The technical procedure adopted was the case study, the data collection was done through direct observation, with field research and literature review. The main results were obtained from analysis of company reports available to the public, but require a more detailed quantification of data. The study concludes that the identification of environmental opportunities is possible through the proposed implementation of Cleaner Production program, which provides better results when combined with the precepts of the industrial ecology tool, the Material Flow Analysis.

Spatial evolution of Zn-Fe-Pb isotopes of sphalerite within a single ore body: A case study from the Dongshengmiao ore deposit, Inner Mongolia, China

Science.gov (United States)

Gao, Zhaofu; Zhu, Xiangkun; Sun, Jian; Luo, Zhaohua; Bao, Chuang; Tang, Chao; Ma, Jianxiong

2018-01-01

Analyses of sphalerite minerals from the characteristic brecciated Zn-Pb ores of the main ore body in the giant Dongshengmiao deposit have revealed variations in δ66Zn from 0.17 to 0.40‰ and in δ56Fe from -1.78 to -0.35‰. Further, the investigated pyrrhotite samples have iron that is isotopically similar to that of associated sphalerite minerals. The most distinctive pattern revealed by the zinc and iron isotope data is the lateral trend of increasing δ66Zn and δ56Fe values from southwest to northeast within the main ore body. The lead isotopic homogeneity of ore sulfides from the main ore body suggests that there is only one significant source for metal, thus precluding the mixing of multiple metal sources as the key factor controlling spatial variations of zinc and iron isotopes. The most likely control on spatial variations is Rayleigh fractionation during hydrothermal fluid flow, with lighter Zn and Fe isotopes preferentially incorporated into the earliest sulfides to precipitate from fluids. Precipitations of sphalerite and pyrrhotite have played vital roles in the Zn and Fe isotopic variations, respectively, of the ore-forming system. Accordingly, the larger isotopic variability for Fe than Zn within the same hydrothermal system perhaps resulted from a larger proportion of precipitation for pyrrhotite than for sphalerite. The lateral trend pattern revealed by the zinc and iron isotope data is consistent with the occurrence of a cystic-shaped breccia zone, which is characterized by marked elevation in Cu. The results further confirm that Zn and Fe isotopes can be used as a vectoring tool for mineral prospecting.

The potential for ore and industrial minerals in the Forsmark area

Energy Technology Data Exchange (ETDEWEB)

Lindroos, Hardy [MIRAB Mineral Resurser AB, Uppsala (Sweden); Isaksson, Hans; Thunehed, Hans [GeoVista AB, Luleaa (Sweden)

2004-03-01

A survey has been made of existing information concerning the potential for ore and industrial minerals in and near the candidate area for a deep repository in Forsmark. A deep repository for spent nuclear fuel should not be located in a rock type or an area where mineral extraction might be considered in the future, since this would make it impossible to exploit this natural resource. Avoiding such areas reduces the risk that people in the future will come into contact with the deep repository through mineral prospecting or mining activities. The survey has made use of all the geoscientific information that was compiled in the more regional investigations in Oesthammar Municipality in 1996-97. In cooperation with the Geological Survey of Sweden (SGU), a new, more detailed mineral resources map has been prepared. The map shows areas with an ore potential that may be unsuitable or unfavourable for siting of a deep repository. The results of the recently completed geophysical helicopter surveys of the Forsmark area are presented in a special chapter. The judgement of the area's ore potential is in part based on the geophysical evaluation of these measurements. Furthermore, the survey obtained information from ongoing deep drillings from the site investigation in Forsmark. In order to better be able to judge the ore potential, the survey has initiated a geochemical investigation of activated soil samples, plus an ore geology sampling of a section in the deep borehole KFM02A, where a hydrothermally altered zone was detected in 2003.The first results from these samplings are presented in the report, which also discusses prospecting efforts in the area as well as relevant Swedish mining legislation. Some suggestions are made for further ore geology investigations. The mineral resources map shows that there is an elongate northwest-southeast zone south and southwest of the candidate area which has a potential for skarn iron ore, and possibly for copper and zinc

The potential for ore and industrial minerals in the Forsmark area

International Nuclear Information System (INIS)

Lindroos, Hardy; Isaksson, Hans; Thunehed, Hans

2004-03-01

A survey has been made of existing information concerning the potential for ore and industrial minerals in and near the candidate area for a deep repository in Forsmark. A deep repository for spent nuclear fuel should not be located in a rock type or an area where mineral extraction might be considered in the future, since this would make it impossible to exploit this natural resource. Avoiding such areas reduces the risk that people in the future will come into contact with the deep repository through mineral prospecting or mining activities. The survey has made use of all the geoscientific information that was compiled in the more regional investigations in Oesthammar Municipality in 1996-97. In cooperation with the Geological Survey of Sweden (SGU), a new, more detailed mineral resources map has been prepared. The map shows areas with an ore potential that may be unsuitable or unfavourable for siting of a deep repository. The results of the recently completed geophysical helicopter surveys of the Forsmark area are presented in a special chapter. The judgement of the area's ore potential is in part based on the geophysical evaluation of these measurements. Furthermore, the survey obtained information from ongoing deep drillings from the site investigation in Forsmark. In order to better be able to judge the ore potential, the survey has initiated a geochemical investigation of activated soil samples, plus an ore geology sampling of a section in the deep borehole KFM02A, where a hydrothermally altered zone was detected in 2003.The first results from these samplings are presented in the report, which also discusses prospecting efforts in the area as well as relevant Swedish mining legislation. Some suggestions are made for further ore geology investigations. The mineral resources map shows that there is an elongate northwest-southeast zone south and southwest of the candidate area which has a potential for skarn iron ore, and possibly for copper and zinc, although

Chemical effects of Iron-ore mining and processing at Itakpe, Kogi State

International Nuclear Information System (INIS)

Audu, D. A.; Ibeanu, I. G. E.; Yusuf, J. Z.

2011-01-01

X-ray fluorescence (XRF) technique was employed to generate data from soil samples collected from mine, industrial plant, and mill tailing deposit sites of National Iron-Ore Mining Project, Itakpe, Kogi State. The vertical profile analysis showed that As, Pb, Th, and U which are all toxic have their highest mean values of 91±8(81-100), 138±28(110-183), 49±12(39-68), and 37±2(34-40) ppm, respectively at the tailing deposit site. The result also showed a common occurrence of high concentrations of Pb and As at some depths in the vertical profiles after initial decline from the earth surface at the three sites thereby suggesting that absolute reclamation of old mines may not be possible immediately and that any new use or practice of such reclaimed mines should be carefully chosen. Correlation coefficients between arsenic and Pb, Cu, Mn, Zn, and Fe, at the industrial plant site (which is very close to an unmodified environment) were 0.997, 0.942, 0.896, 0.972, and 0.932, respectively. These values therefore suggest strong associations of As with ores of these minerals. The soil samples mean pH value of 6.5±0.1(5.7-7.2) was measured indicating non existence of Acid Mine Drainage at the company.

Effect of H{sub 2}S on the catalytic decomposition of tar and ammonia with dolomite and sintered iron ore in synthetic gasification gas

Energy Technology Data Exchange (ETDEWEB)

Hepola, J [VTT Energy, Espoo (Finland)

1997-12-31

The toluene-decomposing activity of calcined dolomite was not affected by the H{sub 2}S content of synthetic gasification gas. Iron was active with respect to toluene and ammonia at metallic state. The increase of the H{sub 2}S content of synthetic gasification gas (0 - 500 ppmv) decreased the tar-decomposing activity but not the ammonia- decomposing activity of sintered iron ore. (author) (12 refs.)

Effect of H{sub 2}S on the catalytic decomposition of tar and ammonia with dolomite and sintered iron ore in synthetic gasification gas

Energy Technology Data Exchange (ETDEWEB)

Hepola, J. [VTT Energy, Espoo (Finland)

1996-12-31

The toluene-decomposing activity of calcined dolomite was not affected by the H{sub 2}S content of synthetic gasification gas. Iron was active with respect to toluene and ammonia at metallic state. The increase of the H{sub 2}S content of synthetic gasification gas (0 - 500 ppmv) decreased the tar-decomposing activity but not the ammonia- decomposing activity of sintered iron ore. (author) (12 refs.)

Reduction of phosphate ores by carbon: Part I. Process variables for design of rotary kiln system

Science.gov (United States)

Mu, Jacob; Leder, Frederic; Park, Won C.; Hard, Robert A.; Megy, Joseph; Reiss, Howard

1986-12-01

Feasibility is established for the reduction of phosphate ores in a rotary kiln, avoiding electric submerged arc furnace technology. This represents a totally new approach to phosphoric acid. Reduction rates of phosphate ore-silica mixtures by carbon in the temperature range of 1100 to 1500 °C under several CO partial pressures in nitrogen were measured in thermogravimetric analyzers. Parameters such as carbon and silica contents, particle and pellet sizes, and gas flow rate were also evaluated with various domestic and foreign phosphate ores. Furthermore, a variety of carbon sources such as subbituminous coals, bituminous coals, anthracite, petroleum coke, and metallurgical coke were tested as reducing agents. Thermodynamic considerations elucidate the temperature dependence of overall conversion as well as the role of excess silica in establishing equilibrium pressure. These findings provide the background for analysis of the kinetics of conversion in Part II of this work. These studies, in conjunction with a previously published work, indicate the importance of intergranular melt phases in the kinetics of otherwise solid state reactions.

Solid-state Water-mediated Transport Reduction of Nanostructured Iron Oxides

International Nuclear Information System (INIS)

Smirnov, Vladimir M.; Povarov, Vladimir G.; Voronkov, Gennadii P.; Semenov, Valentin G.; Murin, Igor' V.; Gittsovich, Viktor N.; Sinel'nikov, Boris M.

2001-01-01

The Fe 2+ /Fe 3+ ratio in two-dimensional iron oxide nanosructures (nanolayers with a thickness of 0.3-1.5 nm on silica surface) may be precisely controlled using the transport reduction (TR) technique. The species ≡-O-Fe(OH) 2 and (≡Si-O-) 2 -FeOH forming the surface monolayer are not reduced at 400-600 deg. C because of their covalent bonding to the silica surface, as demonstrated by Moessbauer spectroscopy. Iron oxide microparticles (microstructures) obtained by the impregnation technique, being chemically unbound to silica, are subjected to reduction at T ≥ 500 deg. C with formation of metallic iron in the form of α-Fe. Transport reduction of supported nanostructures (consisting of 1 or 4 monolayers) at T ≥ 600 deg. C produces bulk iron(II) silicate and metallic iron phases. The structural-chemical transformations occurring in transport reduction of supported iron oxide nanolayers are proved to be governed by specific phase processes in the nanostructures themselves

Chemical fingerprint of iron oxides related to iron enrichment of banded iron formation from the Cauê Formation - Esperança Deposit, Quadrilátero Ferrífero, Brazil: a laser ablation ICP-MS study

Directory of Open Access Journals (Sweden)

Lucilia Aparecida Ramos de Oliveira

Full Text Available Chemical signatures of iron oxides from dolomitic itabirite and high-grade iron ore from the Esperança deposit, located in the Quadrilátero Ferrífero, indicate that polycyclic processes involving changing of chemical and redox conditions are responsible for the iron enrichment on Cauê Formation from Minas Supergroup. Variations of Mn, Mg and Sr content in different generations of iron oxides from dolomitic itabirite, high-grade iron ore and syn-mineralization quartz-carbonate-hematite veins denote the close relationship between high-grade iron ore formation and carbonate alteration. This indicates that dolomitic itabirite is the main precursor of the iron ore in that deposit. Long-lasting percolation of hydrothermal fluids and shifts in the redox conditions have contributed to changes in the Y/Ho ratio, light/heavy rare earth elements ratio and Ce anomaly with successive iron oxide generations (martite-granular hematite, as well as lower abundance of trace elements including rare earth elements in the younger specularite generations.

The fatigue in workers of Iran Central Iron Ore Company in Yazd.

Science.gov (United States)

Halvani, Golam Hossein; Zare, Mohsen; Hobobati, Hamid

2009-01-01

To evaluate fatigue, sub-dimensions, and job satisfaction among workers of Iran Central Iron Ore Co., and obtain the relationship between them. In a cross-sectional study, fatigue and the dimensionality were measured using Iranian version of Piper Fatigue Scale questionnaire (PFS). Job satisfaction was estimated with the job satisfaction scale (JSS) as well. The score of severe fatigue in four sub-scale/dimensions and total fatigue scores were: 11.9, 15.2, 11.3, 10.8 and 10.6%, respectively. Furthermore, there was significant difference between total fatigue and all its sub-dimensions in relation to job satisfaction of workers. Fatigue has caused job dissatisfaction of participants in our study, therefore we should note that the nature of fatigue may affect the psychological aspects of industrial workforce and can be harmful for business activities.

Wastewater engineering applications of BioIronTech process based on the biogeochemical cycle of iron bioreduction and (biooxidation

Directory of Open Access Journals (Sweden)

Volodymyr Ivanov

2014-12-01

Full Text Available Bioreduction of Fe(III and biooxidation of Fe(II can be used in wastewater engineering as an innovative biotechnology BioIronTech, which is protected for commercial applications by US patent 7393452 and Singapore patent 106658 “Compositions and methods for the treatment of wastewater and other waste”. The BioIronTech process comprises the following steps: 1 anoxic bacterial reduction of Fe(III, for example in iron ore powder; 2 surface renovation of iron ore particles due to the formation of dissolved Fe2+ ions; 3 precipitation of insoluble ferrous salts of inorganic anions (phosphate or organic anions (phenols and organic acids; 4 (biooxidation of ferrous compunds with the formation of negatively, positively, or neutrally charged ferric hydroxides, which are good adsorbents of many pollutants; 5 disposal or thermal regeration of ferric (hydroxide. Different organic substances can be used as electron donors in bioreduction of Fe(III. Ferrous ions and fresh ferrous or ferric hydroxides that are produced after iron bioreduction and (biooxidation adsorb and precipitate diferent negatively charged molecules, for example chlorinated compounds of sucralose production wastewater or other halogenated organics, as well as phenols, organic acids, phosphate, and sulphide. Reject water (return liquor from the stage of sewage sludge dewatering on municipal wastewater treatment plants represents from 10 to 50% of phosphorus load when being recycled to the aeration tank. BioIronTech process can remove/recover more than 90% of phosphorous from this reject water thus replacing the conventional process of phosphate precipitation by ferric/ferrous salts, which are 20–100 times more expensive than iron ore, which is used in BioIronTech process. BioIronTech process can remarkably improve the aerobic and anaerobic treatments of municipal and industrial wastewaters, especially anaerobic digestion of lipid- and sulphate-containing food-processing wastewater. It

The nature of hematite depression with corn starch in the reverse flotation of iron ore.

Science.gov (United States)

Shrimali, Kaustubh; Atluri, Venkata; Wang, Yan; Bacchuwar, Sanket; Wang, Xuming; Miller, Jan D

2018-08-15

The function of corn starch and the significance of the order of addition of corn starch and mono ether amine in the reverse flotation of iron ore has been investigated. Understanding hematite depression with starch and the corresponding hydrophilic state involves consideration of adsorption with amine as well as flocculation of fine hematite. Captive bubble contact angle and micro-flotation experiments indicated that amine has an affinity towards both hematite and quartz, and that the role of starch is to hinder the adsorption of amine at the hematite surface so that flotation is inhibited. Micro-flotation results confirmed that quartz does not have affinity towards starch at pH 10.5. In addition to competitive adsorption, flocculation of fine hematite occurs and images from high resolution X-ray computed tomography (HRXCT) and cryo-SEM reveal further detail regarding floc structure. These results provide substantial evidence that the fine hematite particles are flocculated in the presence of corn starch, and flocculation is dependent on the particle size of hematite, with greater flocculation for finer particles. Thus, starch is playing a dual role in the reverse flotation of iron ore, acting as a depressant by hindering amine adsorption at the hematite surface in order to maintain the hydrophilic surface state of hematite, and acting as a flocculant to aggregate fine hematite particles, which if not flocculated, could diminish the flotation separation efficiency by being transported to the froth phase during reverse flotation. Copyright © 2018 Elsevier Inc. All rights reserved.

The redox reaction kinetics of Sinai ore for chemical looping combustion applications

International Nuclear Information System (INIS)

Ksepko, Ewelina; Babiński, Piotr; Nalbandian, Lori

2017-01-01

Highlights: • Redox reaction kinetics of Fe-Mn-rich Sinai ore was determined by TGA. • The most suitable model for reduction was D3, while R3 for oxidation. • Activation energies 35.3 and 16.70 kJ/mole were determined for reduction and oxidation. • Repetitive redox reactions favor the formation of spinel phases in Sinai ore. • Multiple redox cycles induce formation of extensive porosity of the particles. - Abstract: The objective of this work was to study the use of Sinai ore, a Fe–Mn-based ore from Egypt, as a low-cost oxygen carrier (OC) in Chemical Looping Combustion (CLC). The Sinai ore was selected because it possesses relatively high amounts of iron and manganese oxides. Furthermore, those oxides have low cost, very favorable environmental and thermodynamic properties for the CLC process. The performance of the Sinai ore as an OC in CLC was compared to that of ilmenite (Norway Tellnes mine), the most extensively studied naturally occurring Fe-based mineral. The kinetics of the reduction and oxidation reactions with the two minerals were studied using a thermogravimetric analyzer (TGA). Experiments were conducted under isothermal conditions, with multiple redox cycles, at temperatures between 750 and 950 °C. For the reduction and oxidation reactions, different concentrations of CH_4 (10–25 vol.%) and O_2 (5–20 vol.%) were applied, respectively. The kinetic parameters, such as the activation energy (E_a), pre-exponential factor (A_0), and reaction order (n), were determined for the redox reactions. Furthermore, models of the redox reactions were selected by means of a model-fitting method. For the Sinai ore, the D3 model (3-dimensional diffusion) was suitable for modeling reduction reaction kinetics. The calculated E_a was 35.3 kJ/mole, and the reaction order was determined to be approximately 0.76. The best fit for the oxidation reaction was obtained for the R3 model (shrinking core). The oxidation (regeneration) reaction E_a was equal to 16

Preparation and characterization of novel glass–ceramic tile with microwave absorption properties from iron ore tailings

International Nuclear Information System (INIS)

Yao, Rui; Liao, SongYi; Dai, ChangLu; Liu, YuChen; Chen, XiaoYu; Zheng, Feng

2015-01-01

A novel glass–ceramic tile consisting of one glass–ceramic layer (GC) attaining microwave absorption properties atop ceramic substrate was prepared through quench-heat treatment route derived from iron ore tailings (IOTs) and commercial raw materials (purity range 73–99%). X-ray diffraction (XRD), SEM, Energy dispersive X-ray spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR), Physical property measurement system (PPMS) and Vector network analyzer (VNA) measurements were carried out to investigate phase, microstructure, magnetic and microwave absorption aspects of the glass–ceramic layer. Roughly 80.6±1.7 wt% borosilicate glass and 19.4±1.7 wt% spinel ferrite with chemical formula of (Zn 2+ 0.17 Fe 3+ 0.83 )[Fe 3+ 1.17 Fe 2+ 0.06 Ni 2+ 0.77 ]O 4 were found among the tested samples. Absorption of Electromagnetic wave by 3 mm thick glass–ceramic layer at frequency of 2–18 GHz reached peak reflection loss (RL) of −17.61 dB (98.27% microwave absorption) at 10.31 GHz. Altering the thickness of the glass–ceramic layer can meet the requirements of different level of microwave absorption. - Highlights: • Iron ore tailings (IOTs) have been used as one of the main raw materials. • Glass–ceramic tile contains spinel ferrite has been prepared. • The cation distribution of the spinel ferrite has been calculated. • The intrinsic complex permeability and permittivity have been evaluated

Extraction of metals from ores by bacterial leaching: present status and future prospects

International Nuclear Information System (INIS)

Kelly, D.P.

1977-01-01

The principal organism effecting bacterial leaching of ferrous and sulfide ores is Thiobacillus ferrooxidans, though other thiobacilli and other bacteria may be involved. The process depends on (a) direct solubilization of metal sulfides by bacterial oxidation; (b) dissolution of metal sulfides or oxides by ferric iron produced by bacterial pyrite oxidation. Mining spoil dumps and low grade ores can be leached for copper or uranium by cheap low-level technology. Dump leaching enables maximum recovery of valuable metal from any ore, but makes possible exploitation of very low grade Cu and U ores. Continuous extraction processes are possible where a continuously growing bacterial culture is fed with pyritic ores (or FeSO 4 or other sulfide) and continuous metal solubilization proceeds. Intimate contact between the bacteria and the ore to be leached (especially with uranium oxide ores) is not always necessary: leaching of UO 2 ores probably depends only on ferric iron reaction with the ore. Degradation of pyrite-containing rocks may also be developed as part of future recovery processes for petroleum from oil shales. Two-stage leaching systems present the best prospect for developing a higher-level technology for metal extraction. State 1: bacterial generation of Fe 3+ from pyrite or a Fe 2+ source; Stage 2: chemical leaching of ore by Fe 3+ in acid solution. Two-stage processes can be surface processes using crushed or milled ores or can be applied to underground solution mining, when an ore (e.g. uranium) can be leached by pumping Fe 3+ solutions through shattered underground deposits, metal recovered (e.g. solvent extraction) and Fe 3+ regenerated by bacterial oxidation at the surface. The use of controlled continuous microbial cultures to generate either bacteria or ferric iron is outlined

The effect of smelting time and composition of palm kernel shell charcoal reductant toward extractive Pomalaa nickel laterite ore in mini electric arc furnace

Science.gov (United States)

Sihotang, Iqbal Huda; Supriyatna, Yayat Iman; Ismail, Ika; Sulistijono

2018-04-01

Indonesia is a country that is rich in natural resources. Being a third country which has a nickel laterite ore in the world after New Caledonia and Philippines. However, the processing of nickel laterite ore to increase its levels in Indonesia is still lacking. In the processing of nickel laterite ore into metal, it can be processed by pyrometallurgy method that typically use coal as a reductant. However, coal is a non-renewable energy and have high enough levels of pollution. One potentially replace is the biomass, that is a renewable energy. Palm kernel shell are biomass that can be used as a reductant because it has a fairly high fix carbon content. This research aims to make nickel laterite ores become metal using palm kernel shell charcoal as reductant in mini electric arc furnace. The result show that the best smelting time of this research is 60 minutes with the best composition of the reductant is 2,000 gram.

Adsorption and removal of arsenic from water by iron ore mining waste.

Science.gov (United States)

Nguyen, Tien Vinh; Nguyen, Thi Van Trang; Pham, Tuan Linh; Vigneswaran, Saravanamuth; Ngo, Huu Hao; Kandasamy, J; Nguyen, Hong Khanh; Nguyen, Duc Tho

2009-01-01

There is a global need to develop low-cost technologies to remove arsenic from water for individual household water supply. In this study, a purified and enriched waste material (treated magnetite waste, TMW) from the Trai Cau's iron ore mine in the Thai Nguyen Province in Vietnam was examined for its capacity to remove arsenic. The treatment system was packed with TMW that consisted of 75% of ferrous-ferric oxide (Fe(3)O(4)) and had a large surface area of 89.7 m(2)/g. The experiments were conducted at a filtration rate of 0.05 m/h to treat groundwater with an arsenic concentration of 380 microg/L and iron, manganese and phosphate concentrations of 2.07 mg/L, 0.093 mg/L and 1.6 mg/L respectively. The batch experimental results show that this new material was able to absorb up to 0.74 mg arsenic/g. The results also indicated that the treatment system removed more than 90% arsenic giving an effluent with an arsenic concentration of less than 30 microg/L while achieving a removal efficiency of about 80% for Mn(2 + ) and PO(4) (3-). This could be a promising and cost-effective new material for capturing arsenic as well as other metals from groundwater.

Hydrometallurgical Processing Technology of Titanomagnetite Ores

Directory of Open Access Journals (Sweden)

Victor Ivanovich Sachkov

2017-12-01

Full Text Available In this paper, we study the possibility of obtaining iron and titanium-vanadium concentrates with highest contents of iron and titanium, respectively, through hydrometallurgical processing of the titanomagnetite ores of the Chineisk deposit. We varied two key parameters to determine the efficiency of the process: (a concentration of leaching solution (ammonium fluoride; and (b acidity of solution. Ammonium fluoride concentration was varied from 0.08 mol/L to 4.2 mol/L with the other fixed parameters. It was shown that optimum ammonium fluoride concentration for leaching the ore is 0.42 mol/L; at these concentrations iron and titanium contents are about 62.8 wt % and 3.5 wt % in solid phase, respectively. The acidity of solution was changed by adding of hydrofluoric acid with varied concentration (from 0.86 mol/L to 4.07 mol/L to ammonium fluoride solution with fixed concentration of 0.42 mol/L. The best results (degree of titanium extraction = 63.7% were obtained when using a solution of hydrofluoric acid with concentration 4.07 mol/L. In this case, the addition of acid makes it possible to increase the Fe/Ti ratio by 3.4 times in comparison with the original ore. Thus, we conclude that acidity and the concentration of ammonium fluoride solution significantly influences the selectivity of the hydrometallurgical process.

Effects of Ore dust pollution on the physical and chemical features ...

African Journals Online (AJOL)

Effects of wind-blown iron and manganese ore dust on the upper part of a sandy beach have been investigated. The fine ore dust was found to reduce the porosity and permeability of the sand by clogging the interstices. The presence of ore dust also greatly increased the rate of heating and cooling of beach sand. Further ...

Mineralogy and electron microprobe studies of magnetite in the Sarab-3 iron Ore deposit, southwest of the Shahrak mining region (east Takab

Directory of Open Access Journals (Sweden)

Mohammad Maanijou

2018-04-01

Full Text Available Introduction There is an iron mining complex called Shahrak 60 km east of the Takab town, NW Iran. The exploration in the Shahrak deposit (general name for all iron deposits of the area started in 1992 by the Foolad Saba Noor Co. and continued in several periods until 2008. The Shahrak deposit is comprised of 10 ore deposits including Sarab-1, Sarab-2, Sarab-3, Korkora-1, Korkora-2, Shahrak-1, Shahrak-2, Shahrak-3, Cheshmeh and Golezar deposits (Sheikhi, 1995 with a total 60 million tons of proven ore reserves. The Fe grade ranges from 45 to 65% (average 50%. The ore reserves of these deposits are different. Sarab-3 ore deposit with 9 million tons of 54% Fe and 8.95% S is located at the northeast of Kurdistan and in the Sanandaj-Sirjan structural zone at the latitude of 36°20´ and longitude of 47°32´. Materials and methods Sixty thin-polished, polished and thin sections are made for the study of mineralogy and petrology, and among them six thin-polished sections were selected for EPMA (Electron Probe Micro Analysis on magnetite and hematite. EPMA was performed using the Cameca Sx100 electron microprobe at the Iran Mineral Processing Research Center (IMPRC with wavelength-dispersive spectrometers. Results and discussion Based on field observations and petrographic studies, lithologic composition of intrusion (Miocene age ranges within the diorite-leucodiorite, monzodiorite-quartz monzodiorite, granodiorite-granite. With the intrusion of those igneous bodies into carbonate rocks of the Qom Formation, contact metamorphism was formed. The formation of Sarab-3 iron deposit occurred at the three stages of metamorphism, skarnification and supergene. Based on field geology of the deposit, it is composed of endoskarn, exoskarn including Fe ore±sulfides. At the metamorphic stage, after intrusion of intrusive bodies in carbonate rocks, recrystallization took place and marble was formed. With more crystallization of magma, evolved hydrothermal fluids

Moessbauer and XRD Comparative Study of Host Rock and Iron Rich Mineral Samples from Paz del Rio Iron Ore Mineral Mine in Colombia

International Nuclear Information System (INIS)

Fajardo, M.; Perez Alcazar, G. A.; Moreira, A. M.; Speziali, N. L.

2004-01-01

A comparative study between the host rock and the iron rich mineral samples from the Paz del Rio iron ore mineral mine in Colombia was performed using X-ray diffraction and Moessbauer spectroscopy. Diffraction results of the iron rich mineral sample show that goethite, hematite, quartz, kaolinite and siderite are the main phases, and that a small amount of illite is also present. By Moessbauer spectroscopy at room temperature (RT) the presence of all the above mentioned phases was detected except quartz as well as an additional presence of small amount of biotite. The goethite, which appears as four sextets with hyperfine fields of 33.5, 30.5, 27.5 and 18.5 T, respectively, is the majority phase. This result shows the different grades of formation of this oxyhydroxide. The Moessbauer spectrum of this sample at 80 K presents the same phases obtained at RT without any superparamagnetic effect. In this case the goethite appears as two sextets. Diffraction results of the host rock sample show a large amount of quartz and kaolinite and small amounts of illite and biotite, whereas by Moessbauer spectroscopy illite, kaolinite and biotite were detected.

Production of low-silicon molten iron from high-silica hematite using biochar

Institute of Scientific and Technical Information of China (English)

Hui-qing Tang∗; Xiu-feng Fu; Yan-qi Qin; Shi-yu Zhao; Qing-guo Xue

2017-01-01

A new method of utilizing high-silica hematite to produce low-silicon molten iron was proposed.In this method, FASTMELT, which comprised direct reduction and melt separation processes, was applied, with highly reactive biochar as the reductant in the direct reduction stage.The proposed method was ex-perimentally investigated and the results show that the method is feasible.In the direct reduction stage, ore-char briquette could achieve a metallization rate of 84%-88% and residual carbon of 0.27-0.89 mass% at temperature of 1 373 K, biochar mixing ratio of 0.8-0.9, and reduction time of 15 min.Some silica particles remained embedded in the iron phase after the reduction.In the melting separation stage, molten iron with a carbon content of 0.02-0.03 mass% and silicon content of 0.02-0.18 mass% could be obtained from the metallic briquettes under the above-mentioned conditions; the iron recovery rate was 83%-91% and impurities in the obtained metal were negligible.

Preparation and characterization of novel glass–ceramic tile with microwave absorption properties from iron ore tailings

Energy Technology Data Exchange (ETDEWEB)

Yao, Rui; Liao, SongYi [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Dai, ChangLu [Guangdong Bode Fine Building Material Co. Ltd., Foshan 528000 (China); Liu, YuChen; Chen, XiaoYu [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Zheng, Feng, E-mail: fzheng@csu.edu.cn [School of Materials Science and Engineering, Central South University, Changsha 410083 (China); Phase diagrams and materials design center, Central South University, Changsha 410083 (China)

2015-03-15

A novel glass–ceramic tile consisting of one glass–ceramic layer (GC) attaining microwave absorption properties atop ceramic substrate was prepared through quench-heat treatment route derived from iron ore tailings (IOTs) and commercial raw materials (purity range 73–99%). X-ray diffraction (XRD), SEM, Energy dispersive X-ray spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR), Physical property measurement system (PPMS) and Vector network analyzer (VNA) measurements were carried out to investigate phase, microstructure, magnetic and microwave absorption aspects of the glass–ceramic layer. Roughly 80.6±1.7 wt% borosilicate glass and 19.4±1.7 wt% spinel ferrite with chemical formula of (Zn{sup 2+}{sub 0.17}Fe{sup 3+}{sub 0.83})[Fe{sup 3+}{sub 1.17}Fe{sup 2+}{sub 0.06}Ni{sup 2+}{sub 0.77}]O{sub 4} were found among the tested samples. Absorption of Electromagnetic wave by 3 mm thick glass–ceramic layer at frequency of 2–18 GHz reached peak reflection loss (RL) of −17.61 dB (98.27% microwave absorption) at 10.31 GHz. Altering the thickness of the glass–ceramic layer can meet the requirements of different level of microwave absorption. - Highlights: • Iron ore tailings (IOTs) have been used as one of the main raw materials. • Glass–ceramic tile contains spinel ferrite has been prepared. • The cation distribution of the spinel ferrite has been calculated. • The intrinsic complex permeability and permittivity have been evaluated.

Nano-Structured Magnesium Oxide Coated Iron Ore: Its Application to the Remediation of Wastewater Containing Lead.

Science.gov (United States)

Nagarajah, Ranjini; Jang, Min; Pichiah, Saravanan; Cho, Jongman; Snyder, Shane A

2015-12-01

Magnetically separable nano-structured magnesium oxide coated iron ore (IO(MgO)) was prepared using environmentally benign chemicals, such as iron ore (IO), magnesium(II) nitrate hexahydrate [Mg(NO3)2 x 6H2O] and urea; via an easy and fast preparation method. The lO(MgO) was characterized using X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), energy-dispersive X-ray spectroscopy (EDS) and alternating gradient magnetometer (AGM) analyses. The isotherm and kinetic studies indicated that lO(MgO) has a comparably higher Langmuir constant (K(L), 1.69 L mg(-1)) and maximum sorption capacity (33.9 mg g(-1)) for lead (Pb) than other inorganic media. Based on MgO amount, the removal capacity of Pb by IO(MgO) was 2,724 mg Pb (g MgO)(-1), which was higher than that (1,980 mg g(-1)) for flowerlike magnesium oxide nanostructures reported by Cao et al. The kinetics, FE-SEM, elemental mapping and XRD results revealed that the substitution followed by precipitation was identified as the mechanism of Pb removal and plumbophyllite (Pb2Si4O10 x H2O) was the precipitated phase of Pb. A leaching test revealed that IOMgO) had negligible concentrations of leached Fe at pH 4-9. Since the base material, IO, is cheap and easily available, lO(MgO) could be produced in massive amounts and used for remediation of wastewater containing heavy metals, applying simple and fast magnetic separation.

Detection and mapping of the iron ore occurrence in the sea floor sediments in the coastal zone of the Sepetiba Bay. Rio de Janeiro. Brasil

International Nuclear Information System (INIS)

Vieira, P.

2010-01-01

This work is about the detection and mapping of the iron occurrence in the sea floor sediments in the coastal zone of the Sepetiba Bay. Rio de Janeiro. Brasil. The results of geochemical analysis revealed that the area around the mangrove forest located near the Itacuruca channel, the perpendicular direction to the Muriqui Yacht Club channel and the immediate vicinity of the the Guaiba Island Terminal were respectively the areas of highest iron ore concentration

Next Generation Metallic Iron Nodule Technology in Electric Arc Steelmaking - Phase II

Energy Technology Data Exchange (ETDEWEB)

Donald R. Fosnacht; Iwao Iwasaki; Richard F. Kiesel; David J. Englund; David W. Hendrickson; Rodney L. Bleifuss

2010-12-22

The current trend in the steel industry is a gradual decline in conventional steelmaking from taconite pellets in blast furnaces, and an increasing number of alternative processes using metallic scrap iron, pig iron and metallized iron ore products. Currently, iron ores from Minnesota and Michigan are pelletized and shipped to the lower Great Lakes ports as blast furnace feed. The existing transportation system and infrastructure is geared to handling these bulk materials. In order to expand the opportunities for the existing iron ore mines beyond their blast furnace customer base, a new material is needed to satisfy the needs of the emerging steel industry while utilizing the existing infrastructure and materials handling. A recent commercial installation employing Kobe Steel’s ITmk3 process, was installed in Northeastern Minnesota. The basic process uses a moving hearth furnace to directly reduce iron oxides to metallic iron from a mixture of iron ore, coals and additives. The resulting products can be shipped using the existing infrastructure for use in various steelmaking processes. The technology reportedly saves energy by 30% over the current integrated steelmaking process and reduces emissions by more than 40%. A similar large-scale pilot plant campaign is also currently in progress using JFE Steel’s Hi-QIP process in Japan. The objective of this proposal is to build upon and improve the technology demonstrated by Kobe Steel and JFE, by further reducing cost, improving quality and creating added incentive for commercial development. This project expands previous research conducted at the University of Minnesota Duluth’s Natural Resources Research Institute and that reported by Kobe and JFE Steel. Three major issues have been identified and are addressed in this project for producing high-quality nodular reduced iron (NRI) at low cost: (1) reduce the processing temperature, (2) control the furnace gas atmosphere over the NRI, and (3) effectively use sub

Dominance of sulfur-fueled iron oxide reduction in low-sulfate freshwater sediments.

Science.gov (United States)

Hansel, Colleen M; Lentini, Chris J; Tang, Yuanzhi; Johnston, David T; Wankel, Scott D; Jardine, Philip M

2015-11-01

A central tenant in microbial biogeochemistry is that microbial metabolisms follow a predictable sequence of terminal electron acceptors based on the energetic yield for the reaction. It is thereby oftentimes assumed that microbial respiration of ferric iron outcompetes sulfate in all but high-sulfate systems, and thus sulfide has little influence on freshwater or terrestrial iron cycling. Observations of sulfate reduction in low-sulfate environments have been attributed to the presumed presence of highly crystalline iron oxides allowing sulfate reduction to be more energetically favored. Here we identified the iron-reducing processes under low-sulfate conditions within columns containing freshwater sediments amended with structurally diverse iron oxides and fermentation products that fuel anaerobic respiration. We show that despite low sulfate concentrations and regardless of iron oxide substrate (ferrihydrite, Al-ferrihydrite, goethite, hematite), sulfidization was a dominant pathway in iron reduction. This process was mediated by (re)cycling of sulfur upon reaction of sulfide and iron oxides to support continued sulfur-based respiration--a cryptic sulfur cycle involving generation and consumption of sulfur intermediates. Although canonical iron respiration was not observed in the sediments amended with the more crystalline iron oxides, iron respiration did become dominant in the presence of ferrihydrite once sulfate was consumed. Thus, despite more favorable energetics, ferrihydrite reduction did not precede sulfate reduction and instead an inverse redox zonation was observed. These findings indicate that sulfur (re)cycling is a dominant force in iron cycling even in low-sulfate systems and in a manner difficult to predict using the classical thermodynamic ladder.

Effects of reduction temperature to Ni and Fe content and the morphology of agglomerate of reduced laterite limonitic nickel ore by coal-bed method

Science.gov (United States)

Abdul, Fakhreza; Pintowantoro, Sungging; Kawigraha, Adji; Nursidiq, Ahlidin

2018-04-01

As the current drop of nickel sulfide ore on earth, the attention to nickel laterite ore processing was inscreased in order to fulfill the future nickel demand needs. This research aims to optimized the process of nickel laterite ore extraction using coal bed method. This research was conducted by reducing low grade nickel laterite ore (limonitic) with nickel content of 1.25 %. The reduction process was carried out using CO gas which formed by the reaction of coal and dolomite. The Briquette of nickel ore, coal, Na2SO4 mixtures incorporated in the crucible with bed, then reduced for 6 hours at the temperature of 1200 °C. 1400 °C, and 1400 °C. The result of the research shown that the highest increase of Ni content and Ni recovery value was in the reduction temperature of 1400 °C with the increase of 3.44 %, and the recovery value of Ni equal to 86.75 %. While the highest increase of Fe content and Fe recovery value, respectively, was in the reduction temperature of 1300 °C with the increase of 22.67 % and 1200 °C with Fe recovery value of 89.41 %.

Natural Ores as Oxygen Carriers in Chemical Looping Combustion

Energy Technology Data Exchange (ETDEWEB)

Tian, Hanjing; Siriwardane, Ranjani; Simonyi, Thomas; Poston, James

2013-08-01

Chemical looping combustion (CLC) is a combustion technology that utilizes oxygen from oxygen carriers (OC), such as metal oxides, instead of air to combust fuels. The use of natural minerals as oxygen carriers has advantages, such as lower cost and availability. Eight materials, based on copper or iron oxides, were selected for screening tests of CLC processes using coal and methane as fuels. Thermogravimetric experiments and bench-scale fixed-bed reactor tests were conducted to investigate the oxygen transfer capacity, reaction kinetics, and stability during cyclic reduction/oxidation reaction. Most natural minerals showed lower combustion capacity than pure CuO/Fe{sub 2}O{sub 3} due to low-concentrations of active oxide species in minerals. In coal CLC, chryscolla (Cu-based), magnetite, and limonite (Fe-based) demonstrated better reaction performances than other materials. The addition of steam improved the coal CLC performance when using natural ores because of the steam gasification of coal and the subsequent reaction of gaseous fuels with active oxide species in the natural ores. In methane CLC, chryscolla, hematite, and limonite demonstrated excellent reactivity and stability in 50-cycle thermogravimetric analysis tests. Fe{sub 2}O{sub 3}-based ores possess greater oxygen utilization but require an activation period before achieving full performance in methane CLC. Particle agglomeration issues associated with the application of natural ores in CLC processes were also studied by scanning electron microscopy (SEM).

Distribution and Multivariate Pollution Risks Assessment of Heavy Metals and Natural Radionuclides Around Abandoned Iron-Ore Mines in North Central Nigeria

Science.gov (United States)

Isinkaye, Omoniyi Matthew

2018-02-01

The Itakpe abandoned iron-ore mines constitute the largest iron-ore deposits in Nigeria with an estimated reserve of about three million metric tons of ore. The present effort is a part of a comprehensive study to estimate the environmental and radiological health hazards associated with previous mining operations in the study area. In this regard, heavy metals (Fe, Zn, Cu, Cd, Cr, Mn, Pb, Ni, Co and As) and natural radionuclides (U, Th and K) were measured in rock, soil and water samples collected at different locations within the mining sites. Atomic absorption and gamma-ray spectrometry were utilized for the measurements. Fe, Mn, Zn, Cu, Ni, Cd, Cr, Co Pb and As were detected at varying concentrations in rock and soil samples. Cd, Cr, Pb and As were not detected in water samples. The concentrations of heavy metals vary according to the following pattern; rock ˃ soil ˃ water. The mean elemental concentrations of K, U and Th are 2.9%, 0.8 and 1.2 ppm and 1.3%, 0.7 and 1.7 ppm, respectively, for rock and soil samples. Pearson correlation analyses of the results indicate that the heavy metals are mostly negatively correlated with natural radionuclides in the study area. Cancer and non-cancer risks due to heavy metals and radiological hazards due to natural radionuclides to the population living within the vicinity of the abandoned mines are lower than acceptable limits. It can, therefore, be concluded that no significant environmental or radiological health hazard is envisaged.

Silicophosphate Sorbents, Based on Ore-Processing Plants' Waste in Kazakhstan

Science.gov (United States)

Kubekova, Sholpan N.; Kapralova, Viktoria I.; Telkov, Shamil A.

2016-01-01

The problem of ore-processing plants' waste and man-made mineral formations (MMF) disposal is very important for the Republic of Kazakhstan. The research of various ore types (gold, polymetallic, iron-bearing) MMF from a number of Kazakhstan's deposits using a complex physical and chemical methods showed, that the waste's main components are…

Enhanced reductive dechlorination of DDT in an anaerobic system of dissimilatory iron-reducing bacteria and iron oxide

International Nuclear Information System (INIS)

Li, F.B.; Li, X.M.; Zhou, S.G.; Zhuang, L.; Cao, F.; Huang, D.Y.; Xu, W.; Liu, T.X.; Feng, C.H.

2010-01-01

The transformation of DDT was studied in an anaerobic system of dissimilatory iron-reducing bacteria (Shewanella decolorationis S12) and iron oxide (α-FeOOH). The results showed that S. decolorationis could reduce DDT into DDD, and DDT transformation rate was accelerated by the presence of α-FeOOH. DDD was observed as the primary transformation product, which was demonstrated to be transformed in the abiotic system of Fe 2+ + α-FeOOH and the system of DIRB + α-FeOOH. The intermediates of DDMS and DBP were detected after 9 months, likely suggesting that reductive dechlorination was the main dechlorination pathway of DDT in the iron-reducing system. The enhanced reductive dechlorination of DDT was mainly due to biogenic Fe(II) sorbed on the surface of α-FeOOH, which can serve as a mediator for the transformation of DDT. This study demonstrated the important role of DIRB and iron oxide on DDT and DDD transformation under anaerobic iron-reducing environments. - This is the first case reporting the reductive dechlorination of DDT in an anaerobic system of dissimilatory iron-reducing bacteria and iron oxide.

Enhanced reductive dechlorination of DDT in an anaerobic system of dissimilatory iron-reducing bacteria and iron oxide

Energy Technology Data Exchange (ETDEWEB)

Li, F.B., E-mail: cefbli@soil.gd.c [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); Li, X.M. [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); Guangzhou Institute of Geochemistry, Chinese Academy of Sciences, Guangzhou 510640 (China); Graduate School of Chinese Academy of Sciences, Beijing 100039 (China); Zhou, S.G.; Zhuang, L. [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); Cao, F. [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); Guangzhou Institute of Geochemistry, Chinese Academy of Sciences, Guangzhou 510640 (China); Graduate School of Chinese Academy of Sciences, Beijing 100039 (China); Huang, D.Y.; Xu, W.; Liu, T.X. [Guangdong Key Laboratory of Agricultural Environment Pollution Integrated Control, Guangdong Institute of Eco-Environmental and Soil Sciences, Guangzhou 510650 (China); Feng, C.H. [School of Chemistry and Chemical Engineering, South China University of Technology, Guangzhou 510641 (China)

2010-05-15

The transformation of DDT was studied in an anaerobic system of dissimilatory iron-reducing bacteria (Shewanella decolorationis S12) and iron oxide (alpha-FeOOH). The results showed that S. decolorationis could reduce DDT into DDD, and DDT transformation rate was accelerated by the presence of alpha-FeOOH. DDD was observed as the primary transformation product, which was demonstrated to be transformed in the abiotic system of Fe{sup 2+} + alpha-FeOOH and the system of DIRB + alpha-FeOOH. The intermediates of DDMS and DBP were detected after 9 months, likely suggesting that reductive dechlorination was the main dechlorination pathway of DDT in the iron-reducing system. The enhanced reductive dechlorination of DDT was mainly due to biogenic Fe(II) sorbed on the surface of alpha-FeOOH, which can serve as a mediator for the transformation of DDT. This study demonstrated the important role of DIRB and iron oxide on DDT and DDD transformation under anaerobic iron-reducing environments. - This is the first case reporting the reductive dechlorination of DDT in an anaerobic system of dissimilatory iron-reducing bacteria and iron oxide.

Electrochemical reduction of nitroaromatic compounds by single sheet iron oxide coated electrodes

Energy Technology Data Exchange (ETDEWEB)

Huang, Li-Zhi, E-mail: lizhi@plen.ku.dk [Department of Plant and Environmental Sciences, University of Copenhagen, Thorvaldsensvej 40, DK–1871 Frederiksberg C (Denmark); Hansen, Hans Christian B. [Department of Plant and Environmental Sciences, University of Copenhagen, Thorvaldsensvej 40, DK–1871 Frederiksberg C (Denmark); Bjerrum, Morten Jannik [Department of Chemistry, University of Copenhagen, Universitetsparken 5, DK–2100 København Ø (Denmark)

2016-04-05

Highlights: • Composite layers of single sheet iron oxides were coated on indium tin oxide electrodes. • Single sheet iron oxide is an electro-catalyst for reduction of nitroaromatic compounds in aqueous solution. • The reduction is well explained by a diffusion layer model. • The charge properties of the nitrophenols have an important influence on reduction. • Low-cost iron oxide based materials are promising electro-catalyst for water treatment. - Abstract: Nitroaromatic compounds are substantial hazard to the environment and to the supply of clean drinking water. We report here the successful reduction of nitroaromatic compounds by use of iron oxide coated electrodes, and demonstrate that single sheet iron oxides formed from layered iron(II)-iron(III) hydroxides have unusual electrocatalytic reactivity. Electrodes were produced by coating of single sheet iron oxides on indium tin oxide electrodes. A reduction current density of 10 to 30 μA cm{sup −2} was observed in stirred aqueous solution at pH 7 with concentrations of 25 to 400 μM of the nitroaromatic compound at a potential of −0.7 V vs. SHE. Fast mass transfer favors the initial reduction of the nitroaromatic compound which is well explained by a diffusion layer model. Reduction was found to comprise two consecutive reactions: a fast four-electron first-order reduction of the nitro-group to the hydroxylamine-intermediate (rate constant = 0.28 h{sup −1}) followed by a slower two-electron zero-order reduction resulting in the final amino product (rate constant = 6.9 μM h{sup −1}). The zero-order of the latter reduction was attributed to saturation of the electrode surface with hydroxylamine-intermediates which have a more negative half-wave potential than the parent compound. For reduction of nitroaromatic compounds, the SSI electrode is found superior to metal electrodes due to low cost and high stability, and superior to carbon-based electrodes in terms of high coulombic efficiency and

Control of the flame front advance in a sintering bed of iron ores

International Nuclear Information System (INIS)

Cores, A.; Mochon, J.; Ruiz-Bustinza, I.; Parra, R.

2010-01-01

A sintering pan of 40 cm cubed is loaded with a mixture of iron ores, limestone and coke weighing 110 kg in a sintering pilot plant. In this sintering pan, a series of thermocouples have been introduced at different depths. Tests have been carried out to study the width of the combustion zone and the maximum temperature of the flame front across the sintering bed. For the analysis of the results, a data acquisition system was used. This consisted of two modules connected in serie, for performing the analogue-digital conversion. The analogue entry point is the exit point of the thermocouples and the digital exit point was the temperature average. A computer was used for conserving and storing the data and for carrying out interpolations, simulating the state and evolution of the flame front across the bed. (Author) 21 refs.

Mathematical model of the reformer sponge iron cycle

Energy Technology Data Exchange (ETDEWEB)

Fraser, S.; Hacker, V.; Evers, B.; Hierzer, J.; Besenhard, J.O. [Graz University of Technology, Graz (Austria). Inst. for Chemical Technology of Inorganic Materials Christian Doppler Pilot-Lab. for Fuel Cell Systems

2003-07-01

An innovative hydrogen production process called the Reformer Sponge Iron Cycle (RESC), based on redox reactions of iron ore pellets, was mathematically modeled. The hydrogen is produced by blowing steam over hot iron pellets in the oxidation stage, resulting in the oxidation of the iron. Synthesis gas coming from a reformer mixed with a fraction of recycled off-gas was used to reduce the iron oxide pellets (wuestite and-or magnetite) in the reduction stage, leading once more to iron . Once the mathematical model was developed, it was verified utilizing experimental data. Based on calculations of the equilibrium gas concentrations for reformer and sponge iron reactor (SIR), the model computes mass fluxes, molar fluxes, partial pressures, and variations of them throughout the complete cycle. The recycle rate, which determines the fraction of SIR off-gas recycled and added to the input gas stream, was optimized to maximize the amount of iron oxide reduced for a certain input gas flow. 5 refs., 4 figs.

Arsenic enrichment in estuarine sediments-impact of iron and manganese mining

Digital Repository Service at National Institute of Oceanography (India)

Nair, M.; Joseph, T.; Balachandran, K.K.; Nair, K.K.C.; Paimpillii, J.S.

River Mandovi and Zuari, Goa (west coast of India) are flowing through iron and manganese mining areas and are heavily used for iron and manganese ore transport. This region generates 25-30 million tons of mining rejects per year. The iron ore...

Titrimetric determination of uranium in low-grade ores by the ferrous ion-phosphoric acid reduction method

International Nuclear Information System (INIS)

Hitchen, A.; Zechanowitsch, G.

1980-01-01

The modification and extension of the U.S.A.E.C. ferrous ion-phosphoric acid reduction method for the determination of uranium in high-grade or relatively pure material to a method for the determination of uranium with a high accuracy and precision, in ores containing 0.004 to 7% U is described. It is simple, rapid and requires no prior separations from elements that, in other methods, frequently interfere. For sample materials having very high concentrations of interfering elements, a prior concentration step using extraction with tri-n-octylphosphine oxide is described, but it is shown that, for most low-grade ores, this step is unnecessary. (author)

Optimization of flotation variables for the recovery of hematite particles from BHQ ore

Science.gov (United States)

Rath, Swagat S.; Sahoo, Hrushikesh; Das, B.

2013-07-01

The technology for beneficiation of banded iron ores containing low iron value is a challenging task due to increasing demand of quality iron ore in India. A flotation process has been developed to treat one such ore, namely banded hematite quartzite (BHQ) containing 41.8wt% Fe and 41.5wt% SiO2, by using oleic acid, methyl isobutyl carbinol (MIBC), and sodium silicate as the collector, frother, and dispersant, respectively. The relative effects of these variables have been evaluated in half-normal plots and Pareto charts using central composite rotatable design. A quadratic response model has been developed for both Fe grade and recovery and optimized within the experimental range. The optimum reagent dosages are found to be as follows: collector concentration of 243.58 g/t, dispersant concentration of 195.67 g/t, pH 8.69, and conditioning time of 4.8 min to achieve the maximum Fe grade of 64.25% with 67.33% recovery. The predictions of the model with regard to iron grade and recovery are in good agreement with the experimental results.

Novel Binders and Methods for Agglomeration of Ore

Energy Technology Data Exchange (ETDEWEB)

S. K. Kawatra; T. C. Eisele; K. A. Lewandowski; J. A. Gurtler

2006-12-31

Many metal extraction operations, such as leaching of copper, leaching of precious metals, and reduction of metal oxides to metal in high-temperature furnaces, require agglomeration of ore to ensure that reactive liquids or gases are evenly distributed throughout the ore being processed. Agglomeration of ore into coarse, porous masses achieves this even distribution of fluids by preventing fine particles from migrating and clogging the spaces and channels between the larger ore particles. Binders are critically necessary to produce agglomerates that will not break down during processing. However, for many important metal extraction processes there are no binders known that will work satisfactorily. Primary examples of this are copper heap leaching, where there are no binders that will work in the acidic environment encountered in this process, and advanced ironmaking processes, where binders must function satisfactorily over an extraordinarily large range of temperatures (from room temperature up to over 1200 C). As a result, operators of many facilities see a large loss of process efficiency due to their inability to take advantage of agglomeration. The large quantities of ore that must be handled in metal extraction processes also means that the binder must be inexpensive and useful at low dosages to be economical. The acid-resistant binders and agglomeration procedures developed in this project will also be adapted for use in improving the energy efficiency and performance of a broad range of mineral agglomeration applications, particularly heap leaching and advanced primary ironmaking. This project has identified several acid-resistant binders and agglomeration procedures that can be used for improving the energy efficiency of heap leaching, by preventing the ''ponding'' and ''channeling'' effects that currently cause reduced recovery and extended leaching cycle times. Methods have also been developed for iron ore

Chemical Reduction Synthesis of Iron Aluminum Powders

Science.gov (United States)

Zurita-Méndez, N. N.; la Torre, G. Carbajal-De; Ballesteros-Almanza, L.; Villagómez-Galindo, M.; Sánchez-Castillo, A.; Espinosa-Medina, M. A.

In this study, a chemical reduction synthesis method of iron aluminum (FeAl) nano-dimensional intermetallic powders is described. The process has two stages: a salt reduction and solvent evaporation by a heat treatment at 1100°C. The precursors of the synthesis are ferric chloride, aluminum foil chips, a mix of Toluene/THF in a 75/25 volume relationship, and concentrated hydrochloric acid as initiator of the reaction. The reaction time was 20 days, the product obtained was dried at 60 °C for 2 h and calcined at 400, 800, and 1100 °C for 4 h each. To characterize and confirm the obtained synthesis products, X-Ray Diffraction (XRD), and Scanning Electron Microscopy (SEM) techniques were used. The results of morphology and chemical characterization of nano-dimensional powders obtained showed a formation of agglomerated particles of a size range of approximately 150 nm to 1.0 μm. Composition of powders was identified as corundum (Al2O3), iron aluminide (FeAl3), and iron-aluminum oxides (Fe0. 53Al0. 47)2O3 phases. The oxide phases formation were associated with the reaction of atmospheric concentration-free oxygen during synthesis and sintering steps, reducing the concentration of the iron aluminum phase.

Composition suitable as collection agent in ore flotation process and preparation of said composition

International Nuclear Information System (INIS)

Bresson, C.R.; Parlman, R.M.

1984-01-01

A composition and process are provided for the recovery of the values of zinc, molybdenum, copper, lead, ion (pyrite), and iron-containing small amounts of gold or uranium, or both, from ores comprising these mineral sulfides. The aqueous composition is the impure form of an alkali metal alkyl trithiocarbonate compound. The process comprises employing said aqueous composition as a collection agent for the above minerals in an ore recovery process. A process for the separation of zinc values from lead values from an ore comprising both is provided by employing an alkali metal alkyl trithiocarbonate compound as a collection agent for zinc. In addition, both a composition and process are provided for the recovery of the values of iron, copper, and lead from ores comprising these values. The composition consists essentially of a dispersant and an impure form of an alkali metal alkyl trithiocarbonate compound. The process comprises employing this composition as a collection agent for the above minerals in an ore recovery process

ALTERNATIVE BINDERS TO BENTONITE FOR IRON ORE PELLETIZING : PART II : EFFECTS ON METALLURGICAL AND CHEMICAL PROPERTIES

Directory of Open Access Journals (Sweden)

Osman Sivrikaya

2014-07-01

Full Text Available This study was started to find alternative binders to bentonite and to recover the low preheated and fired pellet mechanical strengths of organic binders-bonded pellets. Bentonite is considered as a chemical impurity for pellet chemistry due to acid constituents (SiO2 and Al2O3. Especially addition of silica-alumina bearing binders is detrimental for iron ore concentrate with high acidic content. Organic binders are the most studied binders since they are free in silica. Although they yield pellets with good wet strength; they have found limited application in industry since they fail to give sufficient physical and mechanical strength to preheated and fired pellets. It is investigated that how insufficient preheated and fired pellet strengths can be improved when organic binders are used as binder. The addition of a slag bonding/strength increasing constituent (free in acidic contents into pellet feed to provide pellet strength with the use of organic binders was proposed. Addition of boron compounds such as colemanite, tincal, borax pentahydrate, boric acid together with organic binders such as CMC, starch, dextrin and some organic based binders, into magnetite and hematite pellet mixture was tested. After determining the addition of boron compounds is beneficial to recover the low pellet physical and mechanical qualities in the first part of this study, in this second part, metallurgical and chemical properties (reducibility - swelling index – microstructure – mineralogy - chemical content of pellets produced with combined binders (an organic binder plus a boron compound were presented. The metallurgical and chemical tests results showed that good quality product pellets can be produced with combined binders when compared with the bentonite-bonded pellets. Hence, the suggested combined binders can be used as binder in place of bentonite in iron ore pelletizing without compromising the pellet chemistry.

Study on the pre-treatment of oxidized zinc ore prior to flotation

Science.gov (United States)

He, Dong-sheng; Chen, Yun; Xiang, Ping; Yu, Zheng-jun; Potgieter, J. H.

2018-02-01

The pre-treatment of zinc oxide bearing ores with high slime content is important to ensure that resources are utilized optimally. This paper reports an improved process using hydrocyclone de-sliming, dispersion reagents, and magnetic removal of iron minerals for the pre-treatment of zinc oxide ore with a high slime and iron content, and the benefits compared to traditional technologies are shown. In addition, this paper investigates the damage related to fine slime and iron during zinc oxide flotation, the necessity of using hydrocyclone de-sliming together with dispersion reagents to alleviate the influence of slime, and interactions among hydrocyclone de-sliming, reagent dispersion, and magnetic iron removal. Results show that under optimized operating conditions the entire beneficiation technology results in a flotation concentrate with a Zn grade of 34.66% and a recovery of 73.41%.

Significance of iron reduction for the therapy of chronic hepatitis C

Directory of Open Access Journals (Sweden)

Nožić Darko

2005-01-01

Full Text Available Background. It has been established that many patients with chronic hepatitis C have elevated serum iron, feritin levels and iron deposits in the liver. Therefore, the liver damage due to hepatitis C virus may be aggravated with iron overload. In many studies higher levels of iron in the blood and the liver were connected with the decreased response to interferon-alfa therapy for chronic viral hepatitis C. Recent introduction of pegylated interferons plus ribavirin has improved the therapeutic response, so it is now possible to cure more than 50% of the patients. Case report. Three patients with chronic hepatitis C and iron overload were presented. Iron reduction therapy using phlebotomy or eritrocytapheresis with plasmapheresis was done at different times in regard to specific antiviral therapy or as a sole therapy. Conclusion. It has been shown that iron reduction, sole or combined with antiviral therapy, led to the deacreased aminotransferase serum activity and might have slow down the evolution of chronic hepatitis C viral infection.

Mathematical model of the reformer sponge iron cycle

International Nuclear Information System (INIS)

Fraser, S.; Hacker, V.; Evers, B.; Hierzer, J.; Besenhard, J.O.

2003-01-01

A mathematical model of the Reformer Sponge Iron Cycle (RESC), an innovative hydrogen production process based on redox reactions of iron ore pellets is presented. In the oxidation stage of the RESC, hydrogen is produced by blowing steam over hot iron pellets, hence oxidizing the iron. In the reduction stage, synthesis gas coming from a reformer mixed with a fraction of recycled off-gas is used to reduce the iron oxide pellets (wuestite and/or magnetite) back into iron again. A mathematical model of the complete RESC was developed and verified with experimental data. The model is based on calculations of the equilibrium gas concentrations for reformer and Sponge Iron Reactor (SIR). The current model computes mass fluxes, molar fluxes, partial pressures and variations of the respective throughout the complete cycle. The recycle rate, determining the fraction of SIR off-gas recycled and added to the input gas stream was subsequently optimized in order to maximize the amount of iron oxide reduced for a certain input gas flow. (author)

Molybdenum extraction from copper-molybdenum ores

International Nuclear Information System (INIS)

Nevaeva, L.M.

1982-01-01

Molybdenum extraction from copper-molybdenum ores as practised in different countries is reviewed. In world practice the production process including depression of copper and iron sulfides and flotation of molybdenite is widely spread. At two USA factories the process of a selective flotation with molybdenite depression by dextrin is used

Electron microscopy and microanalysis of uranium phases in primary ores, Eocene and Miocene of south Texas

International Nuclear Information System (INIS)

Liang, L.C.; Price, J.G.; Bobeck, P.

1984-01-01

Two contrasting types of roll-front uranium deposits occur in south Texas. In the barrier-bar sands of the Eocene Jackson Group, organic matter was essential to uranium reduction, whereas in the fluvial sands of the Miocene Oakville Formation, epigenetic pyrite was the reductant. In a sample of reduced Oakville ore, a uranium phase with grains ranging in diameter from < 1 to 20μm was recognized by SEM backscattered-electron imaging and wavelength-dispersive spectrometer (WDS) elemental-dot mapping. Quantitative microprobe analyses indicated that the phase is a uranium-calcium silicate-phosphate with molar Ca/P approximately equal to 1.0, U/P equal to 2.8 +/- 0.4 (n = 27), and U/Si approaching 1.0 in samples uncontaminated with quartz, feldspar, or clay minerals. Highest uranium content is 59%. Oakville ore is typically easy to leach by in-situ methods. Jackson ore contains 2 uranium phases. Sulfur-rich organic matter contains 4.1 +/- 1.6% uranium (n = 27). Although individual grains of a possible uranium mineral within the organic matter are too small to be resolved by electron imaging, a consistent molar U/Fe (0.5 +/- 0.1) suggests a uranium-iron oxide phase. Alternatively, uranium is adsorbed by or otherwise bound to the organic matter. The second phase is a uranium-calcium silicate-phosphate that differs from the Oakville ore. Molar Ca/P equals 0.8 +/- 0.2 (n = 13), and U/P equals 4.7 +/- 0.4. Small grain size (generally less than 1 μm) prevented analysis of samples uncontaminated with quartz and pyrite. The grain with highest uranium content (43%) has U/Si equal to 0.34. Jackson ore is less favorable for in-situ leaching than Oakville ore in part because the organic-associated uranium is difficult to extract

Ammonia from iron(II) reduction of nitrite and the Strecker synthesis: do iron(II) and cyanide interfere with each other?

Science.gov (United States)

Summers, D. P.; Lerner, N.

1998-01-01

The question of whether the production of ammonia, from the reduction of nitrite by iron(II), is compatible with its use in the Strecker synthesis of amino acids, or whether the iron and the cyanide needed for the Strecker synthesis interfere with each other, is addressed. Results show that the presence of iron(II) appears to have little, or no, effect on the Strecker synthesis. The presence of cyanide does interfere with reduction of nitrite, but the reduction proceeds at cyanide/iron ratios of less than 4:1. At ratios of about 2:1 and less there is only a small effect. The reduction of nitrite and the Strecker can be combined to proceed in each other's presence, to yield glycine from a mixture of nitrite, Fe+2, formaldehyde, and cyanide.

Compositional variation of glauconites in Upper Cretaceous-Paleogene sedimentary iron-ore deposits in South-eastern Western Siberia

Science.gov (United States)

Rudmin, Maxim; Banerjee, Santanu; Mazurov, Aleksey

2017-06-01

Glauconite occurs either as unaltered greenish or as altered brownish variety in Upper Cretaceous-Palaeocene sediments in the southeastern corner of Western Siberia. Studied section within the Bakchar iron-ore deposit includes Ipatovo, Slavgorod, Gan'kino and Lyulinvor formations, which are represented by sandstones, siltstones, claystones and oolitic ironstones of coastal-marine facies. The origin of unaltered glauconite is explained by the ;verdissement theory;. Transgressions during Lower Coniacian, Santonian and Campanian favored the formation of unaltered glauconites in dysoxic to anoxic conditions. Subaerial exposure of glauconite resulted in leaching of potassium, oxidation of iron and formation of iron hydroxides in Upper Coniacian, Maastrichtian and Palaeocene. Glauconite ultimately converts to leptochlorite and hydrogoethite by this alteration. Abundant microscopic gold inclusions, besides sulphides, sulphates, oxides and silicates characterize this glauconite. Mineral inclusions include precious, rare metals and non-ferrous metals. The concentration of gold in glauconite may be as high as 42.9 ppb. Abundant inclusions of various compositions in glauconites indicate enrichment of marine sediments in precious and non-precious metals. While major element composition of glauconites is affected by subaerial exposure, the broadly similar micro-inclusions in both altered and unaltered varieties are possibly related to the comparatively immobile nature of REE and trace elements.

Sustainability in Ironmaking: The Rise of Direct Reduction

Science.gov (United States)

Battle, Thomas P.

Modern-day direct reduction of iron first developed as a small-scale, low capital and operating cost alternative to the blast furnace. Since commercialization of continuous DR technology in the late 1960s, the market for the products of direct reduction has grown to more than 74 million tonnes in 2012. The initial advantages of DR plants over BF facilities have grown over the years, for several reasons, including the increased size of DR modules, lower energy and emissions (particularly CO2), along with the flexibility to use a number of different reductants. The development of DR technology over the past forty years will be emphasized in this presentation, including recent developments that allow for even more direct sustainability comparisons with the iron blast furnace — and even combine the two technologies for improved synergies. Also briefly discussed will be the possibilities of using direct reduction for non-ferrous ores.

New technologies and raw materials for iron and steel making

Energy Technology Data Exchange (ETDEWEB)

Holappa, L. [Helsinki Univ. of Technology, Otaniemi (Finland). Lab. of Metallurgy

1998-07-01

The current steelmaking is still mainly based on two alternatives routes. The first one is ore based production route via reduction in blast furnaces (BF) to produce carbon-rich hot metal which is then oxidised in basic oxygen converter process (BOF) to crude steel, then refined and alloyed in several secondary (ladle) metallurgical operations to its final composition, further followed by continuous casting and rolling operations. The second main steelmaking route starts from steel scrap as the main raw material, melting of scrap in electric furnaces to crude steel, the subsequent stages being corresponding to those in ore based steelmaking. Both these processes represent well-established and highly developed technologies. However, they have some drawbacks. Blast furnace process needs sinter or pellets and coke as its raw materials. That means erection of large integrates with high investment costs in the production units themselves as well as to avoid severe environmental issues. Scrap-based steelmaking is ideal from the viewpoint of recycling, but it is limited by the scrap availability and quality problems encountered by the noticeable metallic impurities in purchase scrap. Direct reduction of iron ore in solid state to produce direct reduced iron (DRI) has its roots in the early ironmaking history but was firstly commercialised on a modern concept at the end of the 1960's when the first Midrex installation was run into operation. Most of the DR-processes utilise natural gas as the reducing agent but also some processes utilising coal have been introduced and are used in industrial scale. The oil crises in the 1970's slowed down the progress of DRI production but during the last 15 years the production has steadily grown being nowadays about 35 Mton/year. That corresponds to roughly 10 pct of the total solid material input into the world steel production. No doubt, the growth will continue in the near future as well. Quite recently, a new process

Reduction of iron-bearing lunar minerals for the production of oxygen

Science.gov (United States)

Massieon, Charles; Cutler, Andrew; Shadman, Farhang

1992-01-01

The kinetics and mechanism of the reduction of simulants of the iron-bearing lunar minerals olivine ((Fe,Mg)2SiO4), pyroxene ((Fe,Mg,Ca)SiO3), and ilmenite (FeTiO3) are investigated, extending previous work with ilmenite. Fayalite is reduced by H2 at 1070 K to 1480 K. A layer of mixed silica glass and iron forms around an unreacted core. Reaction kinetics are influenced by permeation of hydrogen through this layer and a reaction step involving dissociated hydrogen. Reaction mechanisms are independent of Mg content. Augite, hypersthene, and hedenbergite are reduced in H2 at the same temperatures. The products are iron metal and lower iron silicates mixed throughout the mineral. Activation energy rises with calcium content. Ilmenite and fayalite are reduced with carbon deposited on partially reduced minerals via the CO disproportionation reaction. Reduction with carbon is rapid, showing the carbothermal reduction of lunar minerals is possible.

Chlorination of uranium ore for extraction of uranium, thorium and radium and for pyrite removal

International Nuclear Information System (INIS)

Skeaf, J.M.

1979-01-01

The high-temperature chlorination of uranium ore was investigated. The objective was to develop a process which is both economically viable and environmentally acceptable. Test work was directed toward obtaining high extractions of uranium, thorium and radium-226, as well as iron, sulphur and the rare earths, and consists of chlorinating samples of an Elliot Lake uranium ore at elevated temperatures and repulping the resulting calcine in dilute hydrochloric acid. The effect of temperature and chlorine throughput on the extraction of the various metals was investigated. The best conditions yielded extractions of uranium, iron and sulphur (all as chlorides) greater than 95 percent. Chlorine consumption varied between 6 and 16 percent by weight of the ore charge. (author)

ARSENIC ADSORPTION AND REDUCTION IN IRON-RICH SOILS NEARBY LANDFILLS IN NORTHWEST FLORIDA

Directory of Open Access Journals (Sweden)

Hongqin Xue

2016-01-01

Full Text Available In Florida, soils are mainly composed of Myakka, an acid soil characterized by a subsurface accumulation of humus and Al(III and Fe(III oxides. Downgradient of the landfills in Northwest Florida, elevated levels of iron and arsenic observations had been made in the groundwater from monitoring wells, which was attributed to the geomicrobial iron and arsenic reduction. There is thus an immediate research need for a better understanding of the reduction reactions that are responsible for the mobilization of iron and arsenic in the subsurface soil nearby landfills. Owing to the high Fe(III oxide content, As(V adsorption reactions with Fe(III oxide surfaces are particularly important, which may control As(V reduction. This research focused on the investigation of the biogeochemical processes of the subsurface soil nearby landfills of Northwest Florida. Arsenic and iron reduction was studied in batch reactors and quantified based on Monod-type microbial kinetic growth simulations. As(V adsorption in iron-rich Northwest Floridian soils was further investigated to explain the reduction observations. It was demonstrated in this research that solubilization of arsenic in the subsurface soil nearby landfills in Northwest Florida would likely occur under conditions favoring Fe(III dissimilatory reduction.

Application Of Bacterial Iron Reduction For The Removal Of Iron Impurities From Industrial Silica Sand And Kaolin

Science.gov (United States)

Zegeye, A.; Yahaya, S.; Fialips, C. I.; White, M.; Manning, D. A.; Gray, N.

2008-12-01

Biogeochemical evidence exists to support the potential importance of crystalline or amorphous Fe minerals as electron acceptor for Fe reducing bacteria in soils and subsurface sediments. This microbial metabolic activity can be exploited as alternative method in different industrial applications. For instance, the removal of ferric iron impurities from minerals for the glass and paper industries currently rely on physical and chemical treatments having substantial economical and environmental disadvantages. The ability to remove iron by other means, such as bacterial iron reduction, may reduce costs, allow lower grade material to be mined, and improve the efficiency of mineral processing. Kaolin clay and silica sand are used in a wide range of industrial applications, particularly in paper, ceramics and glass manufacturing. Depending on the geological conditions of deposition, they are often associated with iron (hydr)oxides that are either adsorbed to the mineral surfaces or admixed as separate iron bearing minerals. In this study, we have examined the Fe(III) removal efficiency from kaolin and silica sand by a series of iron- reducing bacteria from the Shewanella species (S. alga BrY, S. oneidensis MR-1, S. putrefaciens CN32 and S. putrefaciens ATCC 8071) in the presence of anthraquinone 2,6 disulfonate (AQDS). We have also investigated the effectiveness of a natural organic matter, extracted with the silica sand, as a substitute to AQDS for enhancing Fe(III) reduction kinetics. The microbial reduction of Fe(III) was achieved using batch cultures under non-growth conditions. The rate and the extent of Fe(III) reduction was monitored as a function of the initial Fe(III) content, Shewanella species and temperature. The bacterially- treated minerals were analyzed by transmission electron microscopy (TEM) and X-ray diffraction (XRD) to observe any textural and mineralogical transformation. The whiteness and ISO brightness of the kaolin was also measured by

Suspension Hydrogen Reduction of Iron Oxide Concentrates

Energy Technology Data Exchange (ETDEWEB)

H.Y. Sohn

2008-03-31

The objective of the project is to develop a new ironmaking technology based on hydrogen and fine iron oxide concentrates in a suspension reduction process. The ultimate objective of the new technology is to replace the blast furnace and to drastically reduce CO2 emissions in the steel industry. The goals of this phase of development are; the performance of detailed material and energy balances, thermochemical and equilibrium calculations for sulfur and phosphorus impurities, the determination of the complete kinetics of hydrogen reduction and bench-scale testing of the suspension reduction process using a large laboratory flash reactor.

Introduction - Acid decomposition of borosilicate ores

International Nuclear Information System (INIS)

Mirsaidov, U.M.; Kurbonov, A.S.; Mamatov, E.D.

2015-01-01

The complex processing of mineral raw materials is an effective way for the extraction of valuable components. One of these raw materials are borosilicate ores from which the boric acid, aluminium and iron salts and building materials can be obtained. In the Institute of Chemistry of the Academy of Sciences of the Republic of Tajikistan the flowsheets of the processing of borosilicate raw materials by acid and chloric methods were elaborated. The acid methods of decomposition of borosilicate ores of Ak-Arkhar Deposit were considered in present monograph. The carried out researches on elaboration of physicochemical aspects and technological acid methods allowed to define the optimal ways of extraction of valuable products from borosilicate raw materials of Tajikistan.

Au/iron oxide catalysts: temperature programmed reduction and X-ray diffraction characterization

International Nuclear Information System (INIS)

Neri, G.; Visco, A.M.; Galvagno, S.; Donato, A.; Panzalorto, M.

1999-01-01

Gold on iron oxides catalysts have been characterized by temperature programmed reduction (TPR) and X-ray diffraction spectroscopy (XRD). The influence of preparation method, gold loading and pretreatment conditions on the reducibility of iron oxides have been investigated. On the impregnated Au/iron oxide catalysts as well as on the support alone the partial reduction of Fe(III) oxy(hydroxides) to Fe 3 O 4 starts in the 550 and 700 K temperature range. On the coprecipitated samples, the temperature of formation of Fe 3 O 4 is strongly dependent on the presence of gold. The reduction temperature is lowered as the gold loading is increased. The reduction of Fe 3 O 4 to FeO occurs at about 900 K and is not dependent on the presence of gold and the preparation method. It is suggested that the effect of gold on the reducibility of the iron oxides is related to an increase of the structural defects and/or of the surface hydroxyl groups. (Copyright (c) 1999 Elsevier Science B.V., Amsterdam. All rights reserved.)

Hydrogeochemical assessment of mine-impacted water and sediment of iron ore mining

Science.gov (United States)

Nur Atirah Affandi, Fatin; Kusin, Faradiella Mohd; Aqilah Sulong, Nur; Madzin, Zafira

2018-04-01

This study was carried out to evaluate the hydrogeochemical behaviour of mine-impacted water and sediment of a former iron ore mining area. Sampling of mine water and sediment were carried out at selected locations within the mine including the former mining ponds, mine tailings and the nearby stream. The water samples were analysed for their hydrochemical facies, major and trace elements including heavy metals. The water in the mining ponds and the mine tailings was characterised as highly acidic (pH 2.54-3.07), but has near-neutral pH in the nearby stream. Results indicated that Fe and Mn in water have exceeded the recommended guidelines values and was also supported by the results of geochemical modelling. The results also indicated that sediments in the mining area were contaminated with Cd and As as shown by the potential ecological risk index values. The total risk index of heavy metals in the sediment were ranked in the order of Cd>As>Pb>Cu>Zn>Cr. Overall, the extent of potential ecological risks of the mining area were categorised as having low to moderate ecological risk.

Potentiometric assessment of iron release during ferritin reduction by exogenous agents.

Science.gov (United States)

Vladimirova, Lilia S; Kochev, Valery K

2010-09-01

This work studied the possibilities for quantitative determination of iron mobilization in connection with ferritin reduction by ascorbic acid (vitamin C) and sodium dithionite in vitro. The iron storage protein was incubated with an excess of reductant in aerobic conditions in the absence of complexing agents in the medium. The release of Fe(2+) was let to go to completion, and the overall content of Fe(2+) in the solution was evaluated with the aid of potentiometric titration using Ce(4+) as an oxidizing titrant. Results suggest a moderate iron efflux under the influence of the chosen reducing agents. Although such a reduction of the protein mineral core by dihydroxyfumarate contributes greatly to the iron mobilization, ferritin behavior with vitamin C and dithionite seems to be different. Although redox properties of dihydroxyfumarate are determined by hydroxyl groups similar to those of ascorbic acid, the two compounds differ significantly in structure, and this could be the basis for an explanation of the specificities in their interaction with ferritin. As revealed by the study, potentiometric titration promises to be a reliable tool for evaluation of the amount of Fe(2+) present in the solution as a result of the reduction of the ferritin's mineral core. 2010 Elsevier Inc. All rights reserved.

Cave Entrance dependent Spore Dispersion of Filamentous Fungi Isolated from Various Sediments of Iron Ore Cave in Brazil: a colloquy on human threats while caving

Directory of Open Access Journals (Sweden)

Erika Linzi Silva Taylor

2014-04-01

Full Text Available Caves are stable environments with characteristics favoring the development of fungi. The fungal community present in a cave also includes pathogenic and opportunistic species out of which some are also served as energy sources in such energy stared ecosystems. Studies on microbial diversity and their role on such energy starved ecosystem are scarce. The present study was aimed to identify the cultivable filamentous fungi present in the various sediment of an iron ore cave and to recognize them as pathogenic and/or opportunistic species. Further the impact of cave entrance on the spore depositions on various distances dependent sediments were analyzed. The results suggest a diverse microbial community inhabiting the cave and an influence of cave entrance over spore deposition on various sediments. We counted a total of 4,549 filamentous fungi that included 34 species of 12 genera: Acremonium, Aspergillus, Cladosporium, Fusarium, Geotrichum, Paecilomyces, Purpureocillium, Penicillium, Torula, Trichoderma, Mucor and Rhizopus. A positive significant relation was observed between spore deposition and distance from cave entrance (p= 0.001. Areas of potential mycoses risks were recognized. This is the first study on microbiological community of an iron ore cave in the country.

Redox transformations of iron at extremely low pH: fundamental and applied aspects

Directory of Open Access Journals (Sweden)

D. Barrie eJohnson

2012-03-01

Full Text Available Many different species of acidophilic prokaryotes, widely distributed within the domains Bacteria and Archaea, can catalyze the dissimilatory oxidation of ferrous iron or reduction of ferric iron, or can do both. Microbially-mediated cycling of iron in extremely acidic environments (pH <3 is strongly influenced by the enhanced chemical stability of ferrous iron and far greater solubility of ferric iron under such conditions. Cycling of iron has been demonstrated in vitro using both pure and mixed cultures of acidophiles, and there is considerable evidence that active cycling of iron occurs in acid mine drainage streams, pit lakes and iron-rich acidic rivers, such as the Rio Tinto. Measurements of specific rates of iron oxidation and reduction by acidophilic microorganisms show that different species vary in their capacities for iron oxido-reduction, and that this is influenced by the electron donor provided and growth conditions used. These measurements, and comparison with corresponding data for oxidation of reduced sulfur compounds, also help explain why ferrous iron is usually used preferentially as an electron donor by acidophiles that can oxidize both iron and sulfur, even though the energy yield from oxidizing iron is much smaller than that available from sulfur oxidation. Iron-oxidizing acidophiles have been used in biomining (a technology that harness their abilities to accelerate the oxidative dissolution of sulfidic minerals and thereby facilitate the extraction of precious and base metals for several decades. More recently they have also been used to simultaneously remediate iron-contaminated surface and ground-waters and produce a useful mineral by-product (schwertmannite. Bioprocessing of oxidized mineral ores using acidophiles that bring about the reductive dissolution of ferric iron minerals such as goethite has also recently been demonstrated, and new biomining technologies based on this approach are being developed.

The Influences of Iron Ore Tailings as Fine Aggregate on the Strength of Ultra-High Performance Concrete

Directory of Open Access Journals (Sweden)

Zhigang Zhu

2015-01-01

Full Text Available The present study looks for the feasibility of preparing UHPC with iron ore tailings (IOT for short as fine aggregate. To enhance outstanding high performances, some influences on UHPC mortars were investigated such as different kinds of sands, different mix ratio of sands, and different largest particle size of fine aggregate. The results show that IOT have negligible poorer aggregate performance than silica sands but better than river sands. The strength of UHPC reaches the highest point when silica sands were instead 60% by IOT. As the largest particle size of fine aggregate is decreasing, the strength and frost resistance of UHPC were improved, but the liquidity was decreased. Micropowder of IOT affects the strength and the optimal content was 4%.

[Influence of Dissimilatory Iron Reduction on the Speciation and Bioavailability of Heavy Metals in Soil].

Science.gov (United States)

Si, You-bin; Wang, Juan

2015-09-01

Fe(III) dissimilatory reduction by microbes is an important process of producing energy in the oxidation of organic compounds under anaerobic condition with Fe(III) as the terminal electron acceptor and Fe(II) as the reduction product. This process is of great significance in element biogeochemical cycle. Iron respiration has been described as one of the most ancient forms of microbial metabolism on the earth, which is bound up with material cycle in water, soil and sediments. Dissimilatory iron reduction plays important roles in heavy metal form transformation and the remediation of heavy metal and radionuclide contaminated soils. In this paper, we summarized the research progress of iron reduction in the natural environment, and discussed the influence and the mechanism of dissimilatory iron reduction on the speciation and bioavailability of heavy metals in soil. The effects of dissimilatory iron reduction on the speciation of heavy metals may be attributed to oxidation and reduction, methytation and immobilization of heavy metals in relation to their bioavailability in soils. The mechanisms of Fe(III) dissimilatory reduction on heavy metal form transformation contain biological and chemical interactions, but the mode of interaction remains to be further investigated.

Beneficiation and agglomeration of manganese ore fines (an area so important and yet so ignored)

Science.gov (United States)

Sane, R.

2018-01-01

Unpredictable changes in demand and prices varying from very attractive to depressing levels have thrown all Manganese ore mines out of normal operating gear. The supply has to be in time-bound fashion, of dependable quality and continuous. With setting-up of numerous small units and with existing ferro-alloy units, ore supply has become extremely sensitive issue. Due to unpredictable swing in price of Mn ore lumps, furnace operators found it economic and convenient to use fines, even at great risks to furnace equipment and operating persons and therefore risks & damages were conveniently & comfortably ignored. Beneficiation Cost(Operating) approx. - (ferruginous ore) - Roast reduction followed by magnetic separation route-particulars - Water 20/-, Power 490/-, Coal fines-675/-, OH-250/-totaling to Rs.1435/T. (Figures are based on actual data from investigations on Orissa & Karnataka sector ores). Feed Grade Mn- 28 to 32 %, Fe - 14 to 25 %, Concentrate (Beneficiated ore fines)- - Mn- 45 to 48 %, Fe - 6 to 8 %., Recovery - 35 %, Price of 28-30 % Mn ore fines = Rs. 2400/T, Cost of Concentrated fines (45/48% Mn grade) = Rs. 8300/T, Price of 47-48 % Mn Lumpy ore = Rs.11,000/T. Sintering Cost (Operating) - Approx-Rs.1195=00/T Sinter. Therefore cost of Sinter produced from beneficiated concentrate is 9130+1195 = Rs. 10325. The difference in cost of 48%Mn ore Lumps & 48%Mn sintered concentrate = 11000-10325 = Rs.675/T. The main purpose of this paper is to show that establishment of beneficiation unit & Sintering unit is economically feasible. There are many misconcepts, still prevailing, about use of Mn ore sinters. Few of the main misconcepts are- 1)Sinters bring no benefit - technical or economical.2) Sinters are very friable and disintegrate easily into high fines during handling/transportation. 3) Fines below 100 mesh cannot be sintered. 4) Silica increases to high level during sintering, resulting in to high slag volume thereby higher power consumption. All are false

Neutron shielding properties of boron-containing ore and epoxy composites

International Nuclear Information System (INIS)

Li Zhifu; Xue Xiangxin

2011-01-01

Using the boron-containing iron ore concentrate and boron-rich slag as studying object, the starting materials were got after the specific green ore containing boron dressing in China and blast furnace separation respectively. Monte-Carlo method was used to study the effect of the boron-containing iron ore concentrate and boron-rich slag and their composites with epoxy on the neutron shielding abilities. The reasons that affecting the shielding materials properties was discussed and the suitable proportioning of boron-containing ore to epoxy composites was confirmed; the 14.1 MeV fast neutron removal cross section and the total thermal neutron attenuation coefficient were obtained and compared with that of the common used concrete. The results show that the shielding property of 14.1 MeV fast neutron is mainly concerned with the low-Z elements in the shielding materials, the thermal neutron shielding ability is mainly concerned with boron concentrate in the composite, the attenuation of the accompany γ-ray photon is mainly concerned with the high atom number elements content in the ore and the density of the shielding material. The optimum Janume fractions of composites are in the range of 0.4-0.6 and the fast neutron shielding properties are similar to concrete while the thermal neutron shielding properties are higher than concrete. The composites are expected to be used as biological concrete shields crack injection and filling of the anomalous holes through the concrete shields around the radiation fields or directly to be prepared as shielding materials.(authors)

N₂reduction and hydrogenation to ammonia by a molecular iron-potassium complex.

Science.gov (United States)

Rodriguez, Meghan M; Bill, Eckhard; Brennessel, William W; Holland, Patrick L

2011-11-11

The most common catalyst in the Haber-Bosch process for the hydrogenation of dinitrogen (N(2)) to ammonia (NH(3)) is an iron surface promoted with potassium cations (K(+)), but soluble iron complexes have neither reduced the N-N bond of N(2) to nitride (N(3-)) nor produced large amounts of NH(3) from N(2). We report a molecular iron complex that reacts with N(2) and a potassium reductant to give a complex with two nitrides, which are bound to iron and potassium cations. The product has a Fe(3)N(2) core, implying that three iron atoms cooperate to break the N-N triple bond through a six-electron reduction. The nitride complex reacts with acid and with H(2) to give substantial yields of N(2)-derived ammonia. These reactions, although not yet catalytic, give structural and spectroscopic insight into N(2) cleavage and N-H bond-forming reactions of iron.

Mutualism between autotrophic and heterophic bacteria in leaching of low grade ores

International Nuclear Information System (INIS)

Khalid, Z.M.; Naeveke, R.

1991-01-01

During solubilization processes of low grade sulphidic ores, the auto trophic bacteria oxidize reduced sulphur compounds and ferrous iron to sulphates and ferric iron respectively. The ore leaching bio topes are not only colonized by auto trophic bacteria (Thiobacillus spp., Leptospirillum ferro oxidans and sulfolobus sp.) but the heterotrophic microorganisms, including bacteria and fungi of various species are also found in these habitats. The autotrophs, in addition to energy metabolism, also produce organic compounds which in excess amount inhibit their growth. Through the utilization of such compounds and also through the production of carbon dioxide and ammonia, these heterotorphs can help bio leaching processes. Effect of one of the heterotrophs; methylobacterium sp., a nitrogen scavenger, found in as association with the thio bacilli in one of the leaching bio tope in Germany was studied in leaching of a carbonate bearing complex (containing copper, iron, zinc and lead) sulphidic ore, in shake flask studies. T. ferro oxidans (Strain F-40) reported to be non nitrogen fixer and strain F-41, a nitrogen fixing thiobacillus were studied for leachability behaviour alone and in combination with T. thio oxidans (lacking nitrogen fixing ability) using media with and without added ammonium nitrogen. In addition the effect of methylobacterium sp. (alt-25) was also tested with the afore mentioned combinations. Nitrogen fixation by T. ferro oxidans did not suffice the nitrogen requirement and the leaching system in laboratory needed addition of nitrogen. The heterotrophic nitrogen scavenger also did not have a positive influence in nitrogen limited system. In case where ammonium nitrogen was also provided in the media, this heterotroph had a negative in own growth and leaving lesser amount available for thio bacilli. This high amount of acid is a limiting factor in bio leaching of high carbonate uranium ores. Uranium ore ecosystems have also been found to contain

Decline in the lung cancer hazard: a prospective study of the mortality of iron ore miners in Cumbria

International Nuclear Information System (INIS)

Kinlen, L.J.

1988-01-01

The mortality of 1947 Cumbrian iron ore miners has been studied over the period 1939-82 in relation to that among other groups of men in England and Wales: (a) all men, (b) men of similar social class, and (c) men living in similar types of (mainly rural) area. Significant excesses were found for deaths from tuberculosis and respiratory diseases compared with each of the reference populations. Lung cancer showed an excess over that in comparable (mainly rural) areas of England and Wales, as reported in a previous study using a proportionate method of analysis and which covered the period 1948-67 but no appreciable excess after 1967. Reasons for this decline are discussed. (author)

Natural radioactivity in iron and steel materials by low-level gamma spectrometry

International Nuclear Information System (INIS)

Tanase, G.; Tanase, Maria

2003-01-01

High resolution low-level gamma spectrometry was applied to perform a radioactivity measurement in iron and steel raw materials (coal, coke, iron ore, pellets, manganese ore, limestone, dolomite), auxiliary materials (scorialite, oxide of Ti, bentonite), and some related final products (cast iron, slag, blast-furnace, flue dust) involved in iron making processing. We control the activity of materials in various kinds of samples and we investigate for transfer of radioactivity during the blast-furnace process. Artificial radioisotopes are rarely encountered. (authors)

Reductive precipitation of neptunium on iron surfaces under anaerobic conditions

Science.gov (United States)

Yang, H.; Cui, D.; Grolimund, D.; Rondinella, V. V.; Brütsch, R.; Amme, M.; Kutahyali, C.; Wiss, A. T.; Puranen, A.; Spahiu, K.

2017-12-01

Reductive precipitation of the radiotoxic nuclide 237Np from nuclear waste on the surface of iron canister material at simulated deep repository conditions was investigated. Pristine polished as well as pre-corroded iron specimens were interacted in a deoxygenated solution containing 10-100 μM Np(V), with 10 mM NaCl and 2 mM NaHCO3 as background electrolytes. The reactivity of each of the two different systems was investigated by analyzing the temporal evolution of the Np concentration in the reservoir. It was observed that pre-oxidized iron specimen with a 40 μm Fe3O4 corrosion layer are considerably more reactive regarding the reduction and immobilization of aqueous Np(V) as compared to pristine polished Fe(0) surfaces. 237Np immobilized by the reactive iron surfaces was characterized by scanning electron microscopy as well as synchrotron-based micro-X-ray fluorescence and X-ray absorption spectroscopy. At the end of experiments, a 5-8 μm thick Np-rich layer was observed to be formed ontop of the Fe3O4 corrosion layer on the iron specimen. The findings from this work are significant in the context of performance assessments of deep geologic repositories using iron as high level radioactive waste (HLW) canister material and are of relevance regarding removing pollutants from contaminated soil or groundwater aquifer systems.

Effects of atmospheric gas composition and temperature on the gasification of coal in hot briquetting carbon composite iron ore

Energy Technology Data Exchange (ETDEWEB)

Ueki, Y.; Kanayama, M.; Maeda, T.; Nishika, K.; Shimizu, M. [Kyushu University, Fukuoka (Japan). Dept. of Materials Science & Engineering

2007-01-15

The gasification behavior of carbon composite iron ore produced by hot briquetting process was examined under various gas atmospheres such as CO-N{sub 2}, CO{sub 2}-N, and CO-CO{sub 2} at various temperatures. The gasification of coal was affected strongly by atmospheric gas concentration and reaction temperature. Kinetic analysis in various gas atmospheres was carried out by using the first order reaction model, which yields the straight line relation between reaction rate constants for the gasification of coal and the gas concentration. Therefore, reaction rate constants for the gasification of coal in CO-CO{sub 2}-N{sub 2} gas atmosphere were derived.

Water requirements of the iron and steel industry

Science.gov (United States)

Walling, Faulkner B.; Otts, Louis Ethelbert

1967-01-01

Twenty-nine steel plants surveyed during 1957 and 1958 withdrew from various sources about 1,400 billion gallons of water annually and produced 40.8 million tons of ingot steel. This is equivalent to about 34,000 gallons of water per ton of steel. Fifteen iron ore mines and fifteen ore concentration plants together withdrew annually about 89,000 million gallons to produce 15 million tons of iron ore concentrate, or 5,900 gallons per ton of concentrate. About 97 percent of the water used in the steel plants came from surface sources, 2.2 percent was reclaimed sewage, and 1.2 percent was ground water. Steel plants supplied about 96 percent of their own water requirements, although only three plants used self-supplied water exclusively. Water used by the iron ore mines and concentration plants was also predominantly self supplied from surface source. Water use in the iron and steel industry varied widely and depended on the availability of water, age and condition of plants and equipment, kinds of processes, and plant operating procedures. Gross water use in integrated steel plants ranged from 11,200 to 110,000 gallons per ton of steel ingots, and in steel processing plants it ranged from 4,180 to 26,700 gallons per ton. Water reuse also varied widely from 0 to 18 times in integrated steel plants and from 0 to 44 times in steel processing plants. Availability of water seemed to be the principal factor in determining the rate of reuse. Of the units within steel plants, a typical (median) blast furnace required 20,500 gallons of water per ton of pig iron. At the 1956-60 average rate of pig iron consumption, this amounts to about 13,000 gallons per ton of steel ingots or about 40 percent of that required by a typical integrated steel plant 33,200 gallons per ton. Different processes of iron ore concentration are devised specifically for the various kinds of ore. These processes result in a wide range of water use from 124 to 11,300 gallons of water per ton of iron ore

A REAL-TIME COAL CONTENT/ORE GRADE (C2OC) SENSOR

Energy Technology Data Exchange (ETDEWEB)

Rand Swanson

2005-04-01

This is the final report of a three year DOE funded project titled ''A real-time coal content/ore grade (C{sub 2}OG) sensor''. The sensor, which is based on hyperspectral imaging technology, was designed to give a machine vision assay of ore or coal. Sensors were designed and built at Resonon, Inc., and then deployed at the Stillwater Mining Company core room in southcentral Montana for analyzing platinum/palladium ore and at the Montana Tech Spectroscopy Lab for analyzing coal and other materials. The Stillwater sensor imaged 91' of core and analyzed this data for surface sulfides which are considered to be pathfinder minerals for platinum/palladium at this mine. Our results indicate that the sensor could deliver a relative ore grade provided tool markings and iron oxidation were kept to a minimum. Coal, talc, and titanium sponge samples were also imaged and analyzed for content and grade with promising results. This research has led directly to a DOE SBIR Phase II award for Resonon to develop a down-hole imaging spectrometer based on the same imaging technology used in the Stillwater core room C{sub 2}OG sensor. The Stillwater Mining Company has estimated that this type of imaging system could lead to a 10% reduction in waste rock from their mine and provide a $650,000 benefit per year. The proposed system may also lead to an additional 10% of ore tonnage, which would provide a total economic benefit of more than $3.1 million per year. If this benefit could be realized on other metal ores for which the proposed technology is suitable, the possible economic benefits to U.S. mines is over $70 million per year. In addition to these currently lost economic benefits, there are also major energy losses from mining waste rock and environmental impacts from mining, processing, and disposing of waste rock.

Bacterial leaching of pyritic gold ores

International Nuclear Information System (INIS)

Gagliardi, F.M.; Cashion, J.D.; Brown, J.; Jay, W.H.

1998-01-01

Full text: Pyritic ores (pyrite and arsenopyrite) containing gold concentrations in excess of 50g Au/t can be processed to recover the gold by the removal of the sulphur from the ore. This may be achieved by roasting (producing sulphur dioxide emissions), pressure oxidation (expensive and suitable for large high grade deposits), pressure leaching (still currently being developed) or bacterial oxidation. The bacterial oxidation process is a well known process in nature but has only recently come under investigation as a economically viable and relatively clean method of gold recovery from deep low grade sulphidic ores. Samples were obtained from the Wiluna Gold Mine in Western Australia consisting of the original ore, six successive bacterial reactors and the final products. Moessbauer experiments have been performed at room temperature, liquid nitrogen and liquid helium temperatures, and in applied magnetic fields. The main components of the iron phases which were present during the bacterial treatment were pyrite and arsenopyrite which were readily oxidised by the bacteria. Ferric sulfates and ferric arsenates were identified as by-products of the process with a small amount of the oxyhydroxide goethite. These results are in contrast to the similar study of the Fairview Mine in South Africa where principally Fe(II) species were observed

A method for recovery of iron, titanium, and vanadium from vanadium-bearing titanomagnetite

Science.gov (United States)

Zhang, Yi-min; Wang, Li-na; Chen, De-sheng; Wang, Wei-jing; Liu, Ya-hui; Zhao, Hong-xin; Qi, Tao

2018-02-01

An innovative method for recovering valuable elements from vanadium-bearing titanomagnetite is proposed. This method involves two procedures: low-temperature roasting of vanadium-bearing titanomagnetite and water leaching of roasting slag. During the roasting process, the reduction of iron oxides to metallic iron, the sodium oxidation of vanadium oxides to water-soluble sodium vanadate, and the smelting separation of metallic iron and slag were accomplished simultaneously. Optimal roasting conditions for iron/slag separation were achieved with a mixture thickness of 42.5 mm, a roasting temperature of 1200°C, a residence time of 2 h, a molar ratio of C/O of 1.7, and a sodium carbonate addition of 70wt%, as well as with the use of anthracite as a reductant. Under the optimal conditions, 93.67% iron from the raw ore was recovered in the form of iron nugget with 95.44% iron grade. After a water leaching process, 85.61% of the vanadium from the roasting slag was leached, confirming the sodium oxidation of most of the vanadium oxides to water-soluble sodium vanadate during the roasting process. The total recoveries of iron, vanadium, and titanium were 93.67%, 72.68%, and 99.72%, respectively.

Prospects for the use of coke-works gas in the manufacture of sponge iron

Energy Technology Data Exchange (ETDEWEB)

Hatarascu, O; Orosz, R

1978-01-01

This paper presents the results of tests conducted in the laboratory of the I.C.E.M. (National research institute for the mining industry) at Hunedoara; these investigations dealt with the reduction of iron oxide by gas from coking plant. The direct application of coke-works gas for the direct reduction of iron ores represents a new move towards the profitable utilization of this gas which, owing to its high content of hydrogen and CH4, can be transformed into CO and H2 using current conversion techniques (water-vapour or CO2 methods). The article presents a diagram of the 'MIDREX' reduction plant. Also includes a study of the variation in the specific coke-gas consumption as a function of the reducer-gas throughput together with an analysis of the reduction process for recycled and regenerated gas at a temperature of 900 C.

Innocuous oil as an additive for reductive reactions involving zero valence iron

International Nuclear Information System (INIS)

Cary, J.W.; Cantrell, K.J.

1994-11-01

Reductive reactions involving zero valence iron appear to hold promise for in situ remediation of sites containing chlorinated hydrocarbon solvents and certain reducible metals and radionuclides. Treatment involves the injection of metallic iron and the creation of low levels of dissolved oxygen in the aqueous phase through oxidation of the metallic iron. The use of a biodegradable immiscible and innocuous organic liquid such as vegetable oil as an additive offers several intriguing possibilities. The oil phase creates a large oil-water interface that is immobile with respect to flow in the aqueous phase. This phase will act as a trap for chlorinated hydrocarbons and could potentially increase the reaction efficiency of reductive dehalogenation of chlorinated hydrocarbons by the metallic iron. When iron particles are suspended in the oil before injection they are preferentially held in the oil phase and tend to accumulate at the oil-water interface. Thus oil injection can serve as a mechanism for creating a stable porous curtain of metallic iron in the vadose to maintain a low oxygen environment which will minimize the consumption of the iron by molecular oxygen

Effect of hydrogen on reduction of burden materials

Energy Technology Data Exchange (ETDEWEB)

Hooey, P.L. [Rautaruukki Oy, Raahe (Finland). Raahe Steel

1996-12-31

Efficient operation of iron blast furnaces requires that the iron bearing burden material have good reduction, softening and melting characteristics. These characteristics are determined by the physical operation of the blast furnace and the mineralogical composition of the agglomerate. Increasing oil injection rates will increase the hydrogen content of the reducing gas significantly. The aim of this work is to establish how different burden materials react to this change in gas environment, and develop sinters which have optimal properties. The testing of sinter and pellets is broken into two areas: development of the test methods; and determination of sinter and pellet characteristics. The test method requires development because recent testwork has shown that the reducibility of the sinter is now so high that the reduction under load test is no longer sensitive. A new control program and more realistic gas compositions are currently being tested. The softening and melting characteristics of sinters of varying composition, acid pellets and olivine pellets have been tested using the reduction under load test at Rautaruukki Oy Research Centre. The effect of hydrogen in the reducing gas on the different iron ore agglomerates has been evaluated SULA 2 Research Programme; 6 refs.

Effect of hydrogen on reduction of burden materials

Energy Technology Data Exchange (ETDEWEB)

Hooey, P L [Rautaruukki Oy, Raahe (Finland). Raahe Steel

1997-12-31

Efficient operation of iron blast furnaces requires that the iron bearing burden material have good reduction, softening and melting characteristics. These characteristics are determined by the physical operation of the blast furnace and the mineralogical composition of the agglomerate. Increasing oil injection rates will increase the hydrogen content of the reducing gas significantly. The aim of this work is to establish how different burden materials react to this change in gas environment, and develop sinters which have optimal properties. The testing of sinter and pellets is broken into two areas: development of the test methods; and determination of sinter and pellet characteristics. The test method requires development because recent testwork has shown that the reducibility of the sinter is now so high that the reduction under load test is no longer sensitive. A new control program and more realistic gas compositions are currently being tested. The softening and melting characteristics of sinters of varying composition, acid pellets and olivine pellets have been tested using the reduction under load test at Rautaruukki Oy Research Centre. The effect of hydrogen in the reducing gas on the different iron ore agglomerates has been evaluated SULA 2 Research Programme; 6 refs.

Ores and Climate Change - Primary Shareholders

Science.gov (United States)

Stein, Holly J.; Hannah, Judith L.

2015-04-01

Many in the economic geology community concern themselves with details of ore formation at the deposit scale, whether tallying fluid inclusion data to get at changes in ore-forming fluids or defining structures that aid and abet mineralization. These compilations are generally aimed at interpretation of events at the site of ore formation, with the goal being assignment of the deposit to a sanctioned ore deposit model. While providing useful data, this approach is incomplete and does not, by itself, serve present-day requirements for true interdisciplinary science. The ore-forming environment is one of chaos and disequilibrium at nearly all scales (Stein, 2014). Chaos and complexity are documented by variably altered rocks, veins or disseminated mineralization with multi-generational fluid histories, erratic and unusual textures in host rocks, and the bitumen or other hydrocarbon products entwined within many ore deposits. This should give pause to our drive for more data as a means to find "the answer". The answer lies in the kind of data collected and more importantly, in the way we interpret those data. Rather than constructing an ever-increasing catalog of descriptive mutations on sanctioned ore deposit models (e.g., IOGC or Iron-Oxide Copper Gold deposits), the way forward is to link source and transport of metals, sulfur, and organic material with regional and ultimately whole Earth chemical evolution. Important experimental work provides chemical constraints in controlled and behaved environments. To these data, we add imagination and interpretation, always tying back to field observations. In this paper, several key points are made by way of ore deposit examples: (1) many IOCG deposits are outcomes of profound changes in the chemistry of the Earth's surface, in the interplay of the atmosphere, hydrosphere, biosphere, and lithosphere; (2) the redox history of Fe in deep earth may be ultimately expressed in the ore-forming sequence; and (3) the formation of

On-line sampling of apatite-nepheline ore using apron feeders by gamma-gamma method

Energy Technology Data Exchange (ETDEWEB)

Bliznyuk, G.I.

1981-01-01

The yield flow of an underground mine equipped with a crushing complex was investigated. /sup 241/Am source and 20x20 mm NaI(Tl) crystal were used; the lump size of apatite-nepheline ore was 200 mm, P/sub 2/O/sub 5/ content varied from 10 to 22%. The mean-square error was 1% P/sub 2/O/sub 5/ in 100-ton portions of mined ore. The method can be also applied for sampling iron, copper-nickel, and polymetallic ores.

Hepatic retinoid levels in seven fish species (teleosts) from a tropical coastal lagoon receiving effluents from iron-ore mining and processing.

Science.gov (United States)

Pereira, Adriana A; van Hattum, Bert; Brouwer, Abraham

2012-02-01

The present study was undertaken to investigate the possible effects of Fe and trace element exposure on hepatic levels of retinoids in seven fish species. Concentrations of retinoids were measured in fish collected from a coastal lagoon in Brazil that receives effluents from an iron-ore mining and processing plant. Fish from nearby coastal lagoons were also included to assess possible differences related to chemical exposure. Results indicated considerable differences in hepatic retinoid composition among the various species investigated. The most striking differences were in retinol and derivative-specific profiles and in didehydro retinol and derivative-specific profiles. The Perciformes species Geophagus brasiliensis, Tilapia rendalli, Mugil liza, and Cichla ocellaris and the Characiforme Hoplias malabaricus were characterized as retinol and derivative-specific, while the Siluriformes species Hoplosternum littorale and Rhamdia quelen were didehydro retinol and derivative-specific fish species. A negative association was observed between Al, Pb, As, and Cd and hepatic didehydro retinoid levels. Fish with higher levels of hepatic Fe, Cu, and Zn showed unexpectedly significant positive correlations with increased hepatic retinol levels. This finding, associated with the positive relationships between retinol and retinyl palmitate with lipid peroxidation, may suggest that vitamin A is mobilized from other tissues to increase hepatic antioxidant levels for protection against oxidative damage. These data show significant but dissimilar associations between trace element exposure and hepatic retinoid levels in fish species exposed to iron-ore mining and processing effluents, without apparent major impacts on fish health and condition. Copyright © 2011 SETAC.

Determination of rare earth elements in products of Chadormalu iron ore concentrator plant (Iran) from beneficiation point of view

International Nuclear Information System (INIS)

Jorjani, E.; Bagherieh, A. H.; Rezai, B.

2007-01-01

:Different samples have been prepared from different products in Chadormalu iron ore concentrator plant: Low intensity magnetite separators concentrate (magnetite concentrate), reverse flotation tail (final hematite concentrate), flotation concentrate (apatite concentrate), final tail (L.I. M.S. tail + reverse flotation concentrate + apatite flotation tail). The samples were used for rare earth elements (REEs) distribution and origin studies. The assay of REEs was determined by ICP-MS spectrometry. The amount of total (light and heavy) REEs were 9631, 291, 199, 2236 ppm and the distributions were 19.3, 3.6, 10.1, 67% in flotation concentrate (apatite concentrate), reverse flotation tail (hematite concentrate), magnetite concentrate and total tail respectively. About 19.3% of total REEs were distributed in apatite concentrate with an assay of 9631 ppm. Therefore, further studies have been conducted on this product. According to the Xray studies the minerals of fluoroapatite, ankerite and calcite are the main mineral phases in apatite concentrate which the apatite is dominant among them. The scanning electron microscopy studies were shown that the high amount of REEs distributed on fluoroapatite mineral. The results have clearly shown that the apatite concentrate that is a by product of iron dressing in Chadormalu plant, with a low economical value and left without any further treatment, can be used as a significant source of REEs. According to this characterization studies, the recovery of a mixed rare earth oxide from fluoroapatite is possible either with the treatment of liquors from the total dissolution of the ore in nitric acid or with the proposed treatment of the phosphogypsum by-product from the conventional sulphuric acid route and the recovery of rare earth oxides from phosphoric acid sludges that the detailed flowsheet needs further extraction work

Mechanism of the reduction of hexavalent chromium by organo-montmorillonite supported iron nanoparticles

International Nuclear Information System (INIS)

Wu, Pingxiao; Li, Shuzhen; Ju, Liting; Zhu, Nengwu; Wu, Jinhua; Li, Ping; Dang, Zhi

2012-01-01

Highlights: ► Organo-montmorillonite supported iron nanoparticles were found to be more efficient in the removal of Cr(VI) than unsupported iron nanoparticles. ► The iron nanoparticles were accommodated by the sectional structure of the clay minerals which were helpful to protect the nanoparticles from aggregating. ► XPS and XANES provided some direct information about the reduction mechanisms. ► The structure of the supported iron nanoparticles was stable in the reaction with Cr(VI). - Abstract: Iron nanoparticles exhibit greater reactivity than micro-sized Fe 0 , and they impart advantages for groundwater remediation. In this paper, supported iron nanoparticles were synthesized to further enhance the speed and efficiency of remediation. Natural montmorillonite and organo-montmorillonite were chosen as supporting materials. The capacity of supported iron nanoparticles was evaluated, compared to unsupported iron nanoparticles, for the reduction of aqueous Cr(VI). The reduction of Cr(VI) was much greater with organo-montmorillonite supported iron nanoparticles and fitted the pseudo-second order equation better. With a dose at 0.47 g/L, a total removal capacity of 106 mg Cr/g Fe 0 was obtained. Other factors that affect the efficiency of Cr(VI) removal, such as pH values, the initial Cr(VI) concentration and storage time of nanoparticles were investigated. X-ray photoelectron spectrometry (XPS) and X-ray absorption near edge structure (XANES) were used to figure out the mechanism of the removal of Cr(VI). XPS indicated that the Cr(VI) bound to the particle surface was completely reduced to Cr(III) under a range of conditions. XANES confirmed that the Cr(VI) reacted with iron nanoparticles was completely reduced to Cr(III).

Multiple Stage Ore Formation in the Chadormalu Iron Deposit, Bafq Metallogenic Province, Central Iran: Evidence from BSE Imaging and Apatite EPMA and LA-ICP-MS U-Pb Geochronology

Directory of Open Access Journals (Sweden)

Hassan Heidarian

2018-02-01

Full Text Available The Chadormalu magnetite-apatite deposit in Bafq metallogenic province, Central Iran, is hosted in the late Precambrian-lower Cambrian volcano-sedimentary rocks with sodic, calcic, and potassic alterations characteristic of iron oxide copper-gold (IOCG and iron oxide-apatite (IOA ore systems. Apatite occurs as scattered irregular veinlets and disseminated grains, respectively, within and in the marginal parts of the main ore-body, as well as apatite-magnetite veins in altered wall rocks. Textural evidence (SEM-BSE images of these apatites shows primary bright, and secondary dark areas with inclusions of monazite/xenotime. The primary, monazite-free fluorapatite contains higher concentrations of Na, Si, S, and light rare earth elements (LREE. The apatite was altered by hydrothermal events that led to leaching of Na, Si, and REE + Y, and development of the dark apatite. The bright apatite yielded two U-Pb age populations, an older dominant age of 490 ± 21 Ma, similar to other iron deposits in the Bafq district and associated intrusions, and a younger age of 246 ± 17 Ma. The dark apatite yielded a U-Pb age of 437 ± 12 Ma. Our data suggest that hydrothermal magmatic fluids contributed to formation of the primary fluorapatite, and sodic and calcic alterations. The primary apatite reequilibrated with basinal brines in at least two regional extensions and basin developments in Silurian and Triassic in Central Iran.

Characterization and mass balance of trace elements in an iron ore sinter plant

Directory of Open Access Journals (Sweden)

Lucas Ladeira Lau

2016-04-01

Full Text Available Environmental legislation is becoming more restrictive in several industrial sectors, especially in the steel industry, which is well known for its large pollution potential. With the recent growth of interest in effects of trace elements on the environment and health, the inclusion of emission limits on these elements in this legislation has become increasingly popular. This article aims to describe the partitioning of trace elements between the products (sinter and plant emissions in an iron ore sinter plant, aiming to better understand the behavior of these elements in the sintering process to eventually support interventions to modify these partitions. Chemical characterization of several sintering inputs was initially performed, revealing that the steel-making residues contained large concentrations of trace elements, whereas low concentrations were observed in the flux. Based on the trace element concentrations, we analyzed the injection of trace elements in a sintering pilot using a sintering mixture. Mass balance was then used to determine the theoretical partitioning of trace elements in the sinter and emissions; cadmium, nickel, lead, mercury, and copper exhibited greater tendencies to concentrate in atmospheric emissions.

A procedure for acid leaching of ores of the sandstone type, particularly of uranium ores

International Nuclear Information System (INIS)

Fiala, P.; Baloun, S.; Hinterholzinger, O.

1990-01-01

Ore mixed with the enriched fraction of the leached ore is leached with sulfuric acid at 5 to 220 degC. Bulky particles are sorted out from the mixture and reduced in size, and particles with a higher proportion of the useful component are separated from them. The latter particles constitute the enriched fraction of the leached ore, which is partially or completely returned to the mixture with the entering ore. The sorting should preferably be performed in an aqueous system. The assets of this procedure include a better homogenization of the mixture with the acid, a better stability of the reaction mixture which brings about reduced adhesion and solidification, and the possibility of extending the reaction time and increasing the temperature. The reduction in size makes for a better access of the leaching agent to the useful minerals, and the returning of the leachate to the reaction system spares sulfuric acid. (M.D.)

N2 Reduction and Hydrogenation to Ammonia by a Molecular Iron-Potassium Complex

Science.gov (United States)

Rodriguez, Meghan M.; Bill, Eckhard; Brennessel, William W.; Holland, Patrick L.

2011-01-01

The most common catalyst in the Haber-Bosch process for the hydrogenation of dinitrogen (N2) to ammonia is an iron surface promoted with K+, but soluble iron complexes have neither reduced the N-N bond of N2 to nitride nor produced large amounts of NH3 from N2. We report a molecular iron complex that reacts with N2 and a potassium reductant to give a complex with two nitrides, which are bound to iron and potassium cations. The product has a Fe3N2 core, implying that three iron atoms cooperate to break the N-N triple bond through a six-electron reduction. The nitride complex reacts with acid and with H2 to give substantial yields of N2-derived ammonia. These reactions, though not yet catalytic, give structural and spectroscopic insight into N2 cleavage and N-H bond-forming reactions of iron. PMID:22076372

A preliminary study on the reduction of limonite ore by using rice husk as a reducing agent

Science.gov (United States)

Maksum, Ahmad; Husein, Michael Kelvin E.; Permana, Sulaksana; Rustandi, Andi; Wahyuadi Soedarsono, Johny

2018-03-01

The abundant of rice husk in Indonesia has encouraged researchers to study the feasibility of rice husk for substituting material that is more expensive or dangerous. In previous study, silica with a purity of 99.9% has been obtained from rice husk with calcinations process. Nevertheless, the gases resulting from the process were not used and left useless. Therefore, in this study, those gases derived from rice husk calcinations process were used as reducing agents during the ferronickel (Fe-Ni) production through a direct reduction process. The objective of this study was to investigate the effect of the amount of rice husk in the pellets on the increase of nickel content in the limonite reduction process. The limonite ore were crushed to the size of less than 150 mesh using disc-mill, and then were mixed with rice husk powder (10, 20, 30 in wt % mass) before being pelletized using bentonite as a binder. The resulted pellets were roasted at 500°C for 60 minutes and then quenched in water media. After drying process, the reduction process of 40g pellets was conducted at 1000°C for 90 minutes with 20g rice husk in furnace. The effects of additional rice husk on the direct reduction of limonite ore pellets were qualitatively analyzed by using X-ray powder diffraction (XRD) and quantitatively by Atomic absorption spectroscopy (AAS). Both analysis results showed that the reduction process followed the reaction scheme: Fe2O3→Fe3O4→FeO and NiO phase was detected in the sample with 20% rice husk addition. The optimum concentration of Ni 1.23% was obtained for 20% rice husk addition.

Bacterial bioleaching of low grade nickel limonite and saprolite ores by mixotrophic bacteria

Directory of Open Access Journals (Sweden)

Chaerun Siti Khodijah

2016-01-01

Full Text Available Utilization of indigenous bacteria should be considered to establish a successful biohydrometallurgical process. In this study, mixrotrophic iron-oxidizing bacterial consortia consisting of Comamonas testosteroni, Alicyclobacillus ferrooxydans and Pantoea septic which were isolated from Indonesian mineral ores were examined to determine their abilities to recover nickel from limonite and saprolite ores in the bioleaching experiments using stirred tank reactors. The nickel bioleaching experiments inoculated with the bacterial consortia were carried out using coarse limonite ores and weathered saprolite ores with pulp density of 10% w/v. Abiotic controls were also carried out replacing the inocula by the sterile medium. The bioleaching processes were monitored by measuring Ni and Fe contents and pH of the leaching solution as well as the total bacterial enzymatic activity measured as FDA hydrolytic activity. The effect of leaching on the mineralogy of laterite ores was investigated by the scanning electron microscope equipped with energy-dispersive spectroscopy (SEM-EDS and X-ray powder diffraction (XRD. After 28 days of incubation, the FDA hydrolytic activity was observed in both bioleaching experiments containing limonite (17.2 μg fluorescein/mL and saprolite ores (16.9 μg fluorescein/mL. The leached Ni and Fe in the bioleaching experiments containing limonite ores (30% Ni and 5.6% Fe was greater than that in abiotic controls (1% Ni and 0.1% Fe with the pH range of 2.5 to 3.5. However, the bacterial consortia were less capable of bioleaching of Ni (2.5% with the similar leached Fe (6% from the saprolite ores. In abiotic controls, the medium pH remained relatively constant (pH 6. It was concluded that these bacterial isolated as the consortium were capable of nickel bioleaching (precious metal more effectively than iron (gangue metal, thus being applicable to the commercial processing of the difficult-to-process low-grade nickel laterite ores

Features structure of iron-bearing strata’s of the Bakchar deposit, Western Siberia

Science.gov (United States)

Asochakova, E. M.

2017-12-01

The ore-bearing strata’s of Bakchar deposit have complicated structural-textural heterogeneity and variable mineral composition. This deposit is one of the most promising areas of localization of sedimentary iron ore. The ore-bearing strata’s are composed mainly of sandstones (sometimes with ferruginous pebbles, less often conglomerates), siltstones and clays. The ironstones are classified according to their lithology and geochemistry into three types: goethite-hydrogoethitic oolitic, glauconite-chloritic and transitional (intermediate) type iron ores. The mineral composition includes many different minerals: terrigenous, authigenic and clayey. Ironstones are characterized by elevated concentrations of many rare and valuable metals present in them as trace elements, additionally alloying (Mn, V, Cr, Ti, Zr, Mo, etc.) and harmful impurities (S, As, Cu, Pb, Zn, P). There are prerequisites for the influence of numerous factors, such as prolonged transgression of the sea, swamping of paleo-river deltas, the appearance of a tectonic fracture zone associated with active bottom tectonics and unloading of catagenetic waters, regression and natural ore enrichment due to the re-washing of slightly-iron rocks. These factors are reflected in the structure of the ore-bearing strata in which rhythmic cycles of ore sedimentation with successive changes in them are distinguished by an association of different mineral composition.

Geology, Geochemistry and Ground Magnetic Survey on Kalateh Naser Iron Ore Deposit, Khorasan Jonoubi Province

Directory of Open Access Journals (Sweden)

Saeed Saadat

2017-02-01

Full Text Available Introduction Ground magnetometer surveys is one of the oldest geophysical exploration methods used in identifying iron reserves. The correct interpretation of ground magnetic surveys, along with geological and geochemical data will not only reduce costs but also to indicate the location, depth and dimensions of the hidden reserves of iron (Robinson and Coruh, 2005; Calagari, 1992. Kalateh Naser prospecting area is located at 33° 19َ to 33° 19ََ 42" latitude and 60° 0' to 60° 9َ 35" longitude in the western side of the central Ahangaran mountain range, eastern Iran (Fig.1. Based on primary field evidences, limited outcrops of magnetite mineralization were observed and upon conducting ground magnetic survey, evidence for large Iron ore deposits were detected (Saadat, 2014. This paper presents the geological and geochemical studies and the results of magnetic measurements in the area of interest and its applicability in exploration of other potential Iron deposits in the neighboring areas. Materials and methods To better understand the geological units of the area, samples were taken and thin sections were studied. Geochemical studies were conducted through XRF and ICP-Ms and wet chemistry analysis. The ground magnetic survey was designed to take measurements from grids of 20 meter apart lines and 10 meter apart points along the north-south trend. 2000 points were measured during a 6-day field work by expert geophysicists. Records were made by Canadian manufactured product Magnetometer Proton GSM19T (Fig. 2. Properties of Proton Magnetometer using in magnetic survey in Kalateh Naser prospecting area is shown in Table 1. Total magnetic intensity map, reduced to pole magnetic map, analytic single map, first vertical derivative map and upward continuation map have been prepared for this area. Results The most significant rock units in the area are cretaceous carbonate rocks (Fig. 3. The unit turns to shale and thin bedded limestone in the

Mechanism of the reduction of hexavalent chromium by organo-montmorillonite supported iron nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Wu, Pingxiao, E-mail: pppxwu@scut.edu.cn [College of Environmental Science and Engineering, South China University of Technology, Guangzhou 510006 (China); Li, Shuzhen [School of Chemical and Environmental Engineering, Wuyi University, Jiangmen, Guangdong Province 529020 (China); Ju, Liting [College of Environmental Science and Engineering, South China University of Technology, Guangzhou 510006 (China); Zhu, Nengwu [College of Environmental Science and Engineering, South China University of Technology, Guangzhou 510006 (China); The Key Lab of Pollution Control and Ecosystem Restoration in Industry Clusters, Ministry of Education, Guangzhou 510006 (China); The Key Laboratory of Environmental Protection and Eco-Remediation of Guangdong Regular Higher Education Institutions (China); Wu, Jinhua; Li, Ping [College of Environmental Science and Engineering, South China University of Technology, Guangzhou 510006 (China); Dang, Zhi [College of Environmental Science and Engineering, South China University of Technology, Guangzhou 510006 (China); The Key Lab of Pollution Control and Ecosystem Restoration in Industry Clusters, Ministry of Education, Guangzhou 510006 (China); The Key Laboratory of Environmental Protection and Eco-Remediation of Guangdong Regular Higher Education Institutions (China)

2012-06-15

Highlights: Black-Right-Pointing-Pointer Organo-montmorillonite supported iron nanoparticles were found to be more efficient in the removal of Cr(VI) than unsupported iron nanoparticles. Black-Right-Pointing-Pointer The iron nanoparticles were accommodated by the sectional structure of the clay minerals which were helpful to protect the nanoparticles from aggregating. Black-Right-Pointing-Pointer XPS and XANES provided some direct information about the reduction mechanisms. Black-Right-Pointing-Pointer The structure of the supported iron nanoparticles was stable in the reaction with Cr(VI). - Abstract: Iron nanoparticles exhibit greater reactivity than micro-sized Fe{sup 0}, and they impart advantages for groundwater remediation. In this paper, supported iron nanoparticles were synthesized to further enhance the speed and efficiency of remediation. Natural montmorillonite and organo-montmorillonite were chosen as supporting materials. The capacity of supported iron nanoparticles was evaluated, compared to unsupported iron nanoparticles, for the reduction of aqueous Cr(VI). The reduction of Cr(VI) was much greater with organo-montmorillonite supported iron nanoparticles and fitted the pseudo-second order equation better. With a dose at 0.47 g/L, a total removal capacity of 106 mg Cr/g Fe{sup 0} was obtained. Other factors that affect the efficiency of Cr(VI) removal, such as pH values, the initial Cr(VI) concentration and storage time of nanoparticles were investigated. X-ray photoelectron spectrometry (XPS) and X-ray absorption near edge structure (XANES) were used to figure out the mechanism of the removal of Cr(VI). XPS indicated that the Cr(VI) bound to the particle surface was completely reduced to Cr(III) under a range of conditions. XANES confirmed that the Cr(VI) reacted with iron nanoparticles was completely reduced to Cr(III).

Predicting the Concentration Characteristics of Itakpe Iron Ore for cut ...

African Journals Online (AJOL)

MICHAEL HORSFALL

ABSTRACT: Concentration characteristics of an ore are very critical to the estimation of cut-off grade of a ... enormous financial cost of laboratory analysis and time required for such .... Arua A.I. (1997) Fundamentals of statistics, Publisher,.

Rock-magnetism and ore microscopy of the magnetite-apatite ore deposit from Cerro de Mercado, Mexico

Science.gov (United States)

Alva-Valdivia, L. M.; Goguitchaichvili, A.; Urrutia-Fucugauchi, J.; Caballero-Miranda, C.; Vivallo, W.

2001-03-01

Rock-magnetic and microscopic studies of the iron ores and associated igneous rocks in the Cerro de Mercado, Mexico, were carried out to determine the magnetic mineralogy and origin of natural remanent magnetization (NRM), related to the thermo-chemical processes due to hydrothermalism. Chemical remanent magnetization (CRM) seems to be present in most of investigated ore and wall rock samples, replacing completely or partially an original thermoremanent magnetization (TRM). Magnetite (or Ti-poor titanomagnetite) and hematite are commonly found in the ores. Although hematite may carry a stable CRM, no secondary components are detected above 580°, which probably attests that oxidation occurred soon enough after the extrusion and cooling of the ore-bearing magma. NRM polarities for most of the studied units are reverse. There is some scatter in the cleaned remanence directions of the ores, which may result from physical movement of the ores during faulting or mining, or from perturbation of the ambient field during remanence acquisition by inhomogeneous internal fields within these strongly magnetic ore deposits. The microscopy study under reflected light shows that the magnetic carriers are mainly titanomagnetite, with significant amounts of ilmenite-hematite minerals, and goethite-limonite resulting from alteration processes. Magmatic titanomagnetites, which are found in igneous rocks, show trellis, sandwich, and composite textures, which are compatible with high temperature (deuteric) oxy-exsolution processes. Hydrothermal alteration in ore deposits is mainly indicated by martitization in oxide minerals. Grain sizes range from a few microns to >100 mm, and possible magnetic state from single to multidomain, in agreement with hysteresis measurements. Thermal spectra, continuous susceptibility measurements, and IRM (isothermal remanent magnetization) acquisition suggest a predominance of spinels as magnetic carriers, most probably titanomagnetites with low

Economical and Energy Efficiency of Iron and Steel Industry Reindustrialisation in Russia Based on Implementation of Breakthrough Energy-Saving Technologies

Science.gov (United States)

Shevelev, L. N.

2017-12-01

Estimates were given of economical and energy efficiency of breakthrough energy-saving technologies, which increase competitive advantages and provide energy efficiency of production while reducing negative impact on the environment through reduction of emissions of harmful substances and greenhouse gases in the atmosphere. Among these technologies, preference is given to the following: pulverized coal fuel, blast-furnace gas recycling, gasification of non-coking coal in bubble-type gas-generators, iron-ore concentrate briquetting with steam coal with further use of ore-coal briquettes in electric furnace steel making. Implementation of these technologies at iron and steel works will significantly reduce the energy intensity of production through reduction of expensive coking coal consumption by means of their substitution by less expensive non-coking (steam) coal, and natural gas substitution by own secondary energy resource, which is the reducing gas. As the result, plants will get an opportunity to become self-sufficient in energy-resources and free themselves entirely from expensive purchased energy resources (natural gas, electric power, and partially coking coals), and cross over to low-carbon development.

NRC's limit on intake of uranium-ore dust

International Nuclear Information System (INIS)

McGuire, S.A.

1983-04-01

In 1960 the Atomic Energy Commission adopted an interim limit on the intake by inhalation of airborne uranium-ore dust. This report culminates two decades of research aimed at establishing the adequacy of that limit. The report concludes that the AEC underestimated the time that thorium-230, a constituent of uranium-ore dust, would remain in the human lung. The AEC assumed that thorium-230 in ore dust would behave like uranium with a 120-day biological half-life in the lung. This report concludes that the biological half-life is actually on the order of 1 year. Correcting the AEC's underestimate would cause a reduction in the permitted airborne concentration of uranium-ore dust. However, another factor that cancels the need for that reduction was found. The uranium ore dust in uranium mills was found to occur with very large particle sizes (10-micron activity median aerodynamic diameter). The particles are so large that relatively few of them are deposited in the pulmonary region of the lung, where they would be subject to long-term retention. Instead they are trapped in the upper regions of the respiratory tract, subsequently swallowed, and then rapidly excreted from the body through the gastrointestinal tract. The two effects are of about the same magnitude but in opposing directions. Thus the present uranium-ore dust intake limit in NRC regulations should provide a level of protection consistent with that provided for other airborne radioactive materials. The report recalculates the limit on intake of uranium-ore dust using the derived air concentrations (DAC) from the International Commission on Radiological Protection's recent Publication 30. The report concludes that the silica contained in uranium-ore dust is a greater hazard to workers than the radiological hazard

Continuous Strip Reduction Test Simulating Tribological Conditions in Ironing

DEFF Research Database (Denmark)

Üstünyagiz, Esmeray; Nielsen, Chris Valentin; Christiansen, Peter

2017-01-01

materials, surface roughnesses, normal pressure, sliding length, sliding speed, interface temperature and lubrication. This paper proposes a new Strip Reduction Test (SRT) for industrial ironing processes that is capable of replicating the highly severe tribological conditions that are experienced during...

Electric arc furnace dust utilization in iron ore sintering: influence of particle size; Utilizacao da poeira de aciaria eletrica na sinterizacao de minerio de ferro: influencia da granulometria

Energy Technology Data Exchange (ETDEWEB)

Telles, V.B.; Junca, E.; Rodrigues, G.F.; Espinosa, D.C.R.; Tenorio, J.A.S., E-mail: victor_bridit@hotmail.co [Universidade de Sao Paulo (USP), SP (Brazil). Dept. de Engenharia Metalurgica e de Materiais

2010-07-01

The aim of this work was to study the utilization of electric arc furnace dust (EAFD) generated in steelmaking by electric arc furnace (EAF) as raw material in iron ore sintering. The waste was characterized by size, chemical composition and X-ray diffraction. The physical characterization showed that 90% of the particles have a size less then 1,78 {mu}m and the material have the tendency to agglomerate. The waste were submitted to a pre-agglomeration prior to its incorporation in the sinter. The influence on the addition of the waste with different granulometry in the iron or sinter production were analyzed by sinter characterization and sintering parameters. (author)

In situ reduction of as-prepared γ-Iron Oxide Nanoparticles

DEFF Research Database (Denmark)

Garbus, Pelle Gorm; Ahlburg, Jakob; Christensen, Mogens

-ray diffraction measurement. The as-prepared maghemite nanoparticles were synthesized by the continuous decomposition of solutes in supercritical hydrothermal flow synthesis [3, 4]. The reagent used was ferric ammonium citrate (C6H8O7•xFe(III)•yNH3) that under hydrothermal flow synthesis decomposes into the γ......-iron oxide Fe2O3. The reduction of maghemite to body centered cubic (BCC) iron does not go through a detectable intermediate state.1.Jensen, K.M., et al., Mechanisms for iron oxide formation under hydrothermal conditions: an in situ total scattering study. ACS nano, 2014. 8(10): p. 10704-10714.2.Andersen, H...

Ferric Iron Reduction by Bacteria Associated with the Roots of Freshwater and Marine Macrophytes†

Science.gov (United States)

King, G. M.; Garey, Meredith A.

1999-01-01

In vitro assays of washed, excised roots revealed maximum potential ferric iron reduction rates of >100 μmol g (dry weight)−1 day−1 for three freshwater macrophytes and rates between 15 and 83 μmol (dry weight)−1 day−1 for two marine species. The rates varied with root morphology but not consistently (fine root activity exceeded smooth root activity in some but not all cases). Sodium molybdate added at final concentrations of 0.2 to 20 mM did not inhibit iron reduction by roots of marine macrophytes (Spartina alterniflora and Zostera marina). Roots of a freshwater macrophyte, Sparganium eurycarpum, that were incubated with an analog of humic acid precursors, anthroquinone disulfate (AQDS), reduced freshly precipitated iron oxyhydroxide contained in dialysis bags that excluded solutes with molecular weights of >1,000; no reduction occurred in the absence of AQDS. Bacterial enrichment cultures and isolates from freshwater and marine roots used a variety of carbon and energy sources (e.g., acetate, ethanol, succinate, toluene, and yeast extract) and ferric oxyhydroxide, ferric citrate, uranate, and AQDS as terminal electron acceptors. The temperature optima for a freshwater isolate and a marine isolate were equivalent (approximately 32°C). However, iron reduction by the freshwater isolate decreased with increasing salinity, while reduction by the marine isolate displayed a relatively broad optimum salinity between 20 and 35 ppt. Our results suggest that by participating in an active iron cycle and perhaps by reducing humic acids, iron reducers in the rhizoplane of aquatic macrophytes limit organic availability to other heterotrophs (including methanogens) in the rhizosphere and bulk sediments. PMID:10508065

Thallium-rich pyrite ores from the Apuan Alps, Tuscany, Italy:constraints for their origin and environmental concerns

Science.gov (United States)

D'Orazio, Massimo; Biagioni, Cristian; Dini, Andrea; Vezzoni, Simone

2017-06-01

The southern sector of the Apuan Alps (AA) massif, Tuscany, Italy, is characterized by the occurrence of a series of baryte-pyrite-iron oxide orebodies whose Tl-rich nature was recognized only recently. The geochemistry of the pyrite ore was investigated through inductively coupled plasma mass spectrometry. In addition, lead isotope data for selected pyrite ores from AA were collected. Pyrite ores are characterized by a complex geochemistry, with high concentrations of Tl (up to 1100 μg/g) coupled with high As and Sb contents; the Co/Ni ratio is always <1. Geochemical data of pyrite and marcasite ore samples from other mining districts of Tuscany have been collected in order to compare them with those from the AA. These samples usually have very low Tl content (less than 2 μg/g) and high to very high Co/Ni and As/Sb ratios. Only some samples from the Sb-Hg ore deposits showed very high Tl concentrations (up to 3900 μg/g). Another difference is related to the lead isotope composition, with pyrite ores from AA markedly less radiogenic than those from the other deposits from Tuscany. Geochemical data of pyrite ores from AA give new insights on the genesis of the baryte-pyrite-iron oxide orebodies, relating their formation to low-temperature hydrothermal systems active during early Paleozoic; in addition, these data play a fundamental role in assessing the environmental impact of these deposits.

Volatile fatty acids as substrates for iron and sulfate reduction in Arctic marine sediments, Svalbard

Science.gov (United States)

Finke, N.; Vandieken, V.; Jorgensen, B. B.

2006-12-01

Anaerobic degradation of complex organic material in aquatic systems is a multi-step process. The metabolic products of fermentative bacteria serve as electron donors for the terminal oxidizing bacteria. In marine sediments, iron reduction and sulfate reduction are generally the most important terminal oxidation processes in the upper anoxic zone [1]. Microorganisms that reduce iron and sulfate may use a broad range of electron donors, yet the list of potential substrates provides little information about the substrates used in situ by these organisms. Investigations on the electron donors for sulfate reducers in marine sediments have shown that volatile fatty acids (VFA), and in particular acetate, together with hydrogen are the major substrates (e.g. [2-4]). Similar investigations for iron reduction or simultaneous iron and sulfate reduction are lacking for marine sediments. Furthermore, most of these studies were made in temperate sediments and little is known about the substrates for sulfate reducers in permanently cold sediments, which account for >90% of the ocean floor [5]. We investigated the relative contributions of iron reduction and sulfate reduction to the terminal oxidation of organic carbon and the importance of acetate, lactate, propionate, and isobutyrate as electron donors for iron and sulfate reduction in permanently cold, Arctic sediments from Svalbard. In the surface layer (0-2 cm) sulfate reduction accounted for 2/3 of the organic carbon oxidation (determined as DIC production), the remaining 1/3 were attributed to iron reduction. In the 5-9 cm layer sulfate reduction was the sole important terminal oxidation step. The contribution of acetate to terminal oxidation was determined by radiotracer incubation as well as from the accumulation after the inhibition of sulfate reduction by selenate. The rates determined with the two methods varied by less than 20%. Acetate turnover, determined with the tracer incubations, accounted for 10 and 40% of

Effect of phosphorus addition on the reductive transformation of pentachlorophenol (PCP) and iron reduction with microorganism involvement.

Science.gov (United States)

Wang, Yongkui; Liu, Xianli; Huang, Jiexun; Xiao, Wensheng; Zhang, Jiaquan; Yin, Chunqin

2017-10-01

The transformation of phosphorus added to the soil environment has been proven to be influenced by the Fe biochemical process, which thereby may affect the transformation of organic chlorinated contaminants. However, the amount of related literatures regarding this topic is limited. This study aimed to determine the effects of phosphorus addition on pentachlorophenol (PCP) anaerobic transformation, iron reduction, and paddy soil microbial community structure. Results showed that the transformation of phosphorus, iron, and PCP were closely related to the microorganisms. Moreover, phosphorus addition significantly influenced PCP transformation and iron reduction, which promoted and inhibited these processes at low and high concentrations, respectively. Both the maximum reaction rate of PCP transformation and the maximum Fe(II) amount produced were obtained at 1 mmol/L phosphorus concentration. Among the various phosphorus species, dissolved P and NaOH-P considerably changed, whereas only slight changes were observed for the remaining phosphorus species. Microbial community structure analysis demonstrated that adding low concentration of phosphorus promoted the growth of Clostridium bowmanii, Clostridium hungatei, and Clostridium intestinale and Pseudomonas veronii. By contrast, high-concentration phosphorus inhibited growth of these microorganisms, similar to the curves of PCP transformation and iron reduction. These observations indicated that Clostridium and P. veronii, especially Clostridium, played a vital role in the transformation of related substances in the system. All these findings may serve as a reference for the complicated reactions among the multiple components of soils.

Kinetics of chromium (VI) reduction by ferrous iron

International Nuclear Information System (INIS)

Batchelor, B.; Schlautman, M.; Hwang, I.; Wang, R.

1998-09-01

Chromium is a primary inorganic contaminant of concern at the Pantex Plant. Chromium concentrations have been found to be two orders of magnitude higher than the drinking water standards, particularly in certain wells in the perched aquifer below Zone 12. In situ reduction of a mobile form of chromium, Cr(VI) to an immobile form, Cr(III), was examined as a viable option to active soil restoration. Successfully immobilizing chromium in the vadose zone as Cr(III) will reduce the amount of chromium that reaches the groundwater table. The results from the solution experiments indicated that chromium was rapidly and stoichiometrically reduced by Fe(II) in solution. Also, the slurry experiments showed that the aquifer solids removed Fe(II) from solution, but a portion of the iron removed remained available for reaction with Cr(VI), but at a slower rate. A model to predict different amounts of iron pseudo-components was developed, which allowed prediction of iron amounts required to reduce chromium under in situ conditions

The production of pig iron from crushing plant waste using hot blast cupola

Directory of Open Access Journals (Sweden)

Kusno Isnugroho

2018-03-01

Full Text Available A production of pig iron has been conducted from crushing plant waste. The process of preparing pig iron was using hot blast cupola (HBC furnace which was injected with charcoal powder to improve temperature process and reduction zone in the furnace. The process was started by washing process and magnetic separation of raw material as an effort to improve iron content degree from crushing plant waste. The next process was preparing the composite pellet with the particle size of −80 + 100 mesh and with the composition of 80% iron ore, 15% wood charcoal, and 5% bentonite. The result of pellet size was 2.5–4.0 mm. The experiment was continued to reduce pellet composite in the HBC furnace. The pig iron produced from this process contained of 93.62%Fe, 3.5%C, 1.55%Si, 0.87%Mn, 0.05%P, and 0.087%S.With this result, the pig iron produced already fulfill the metallurgical specification to be used in smelting industry. Keywords: Pig iron, Pellet, Injection, Charcoal, Hot blast cupola

Iron alloy Fischer-tropsch catalysts--1. Oxidation-reduction studies of the Fe-Ni system

Energy Technology Data Exchange (ETDEWEB)

Unmuth, E.E.; Schwartz, L.H.; Butt, J.B.

1980-01-01

Catalysts containing 5% iron, nickel, or 4:1 iron-nickel on silica were hydrogen-reduced at 425/sup 0/C for 12 or 24 hr, reoxidized in air for 2 or 4 hr, reduced again in hydrogen for 12 hr, and studied at each treatment step by Moessbauer spectroscopy, X-ray diffraction, and temperature-programed desorption. The nickel was reduced directly to the metal, redispersed during the oxidation, and gave 20% smaller particles in the second reduction than in the first reduction. The ..cap alpha..-Fe/sub 2/O/sub 3/ reduced via an Fe/sub 3/O/sub 4/ intermediate and yielded approx. 70% metallic iron and the second reduction produced about the same particle size as the first reduction. The alloy catalyst reduced into a mixture of two phases, a face-centered cubic phase containing approx. 37.5% Ni, i.e., the bulk equilibrium value, and a body-centered cubic phase, and the particle sizes obtained in the first and second reductions were similar. The activation energies for the reduction were determined.

Nitrogen-doped carbon-supported cobalt-iron oxygen reduction catalyst

Science.gov (United States)

Zelenay, Piotr; Wu, Gang

2014-04-29

A Fe--Co hybrid catalyst for oxygen reaction reduction was prepared by a two part process. The first part involves reacting an ethyleneamine with a cobalt-containing precursor to form a cobalt-containing complex, combining the cobalt-containing complex with an electroconductive carbon supporting material, heating the cobalt-containing complex and carbon supporting material under conditions suitable to convert the cobalt-containing complex and carbon supporting material into a cobalt-containing catalyst support. The second part of the process involves polymerizing an aniline in the presence of said cobalt-containing catalyst support and an iron-containing compound under conditions suitable to form a supported, cobalt-containing, iron-bound polyaniline species, and subjecting said supported, cobalt-containing, iron bound polyaniline species to conditions suitable for producing a Fe--Co hybrid catalyst.

Utilization of Iron Ore Tailings as Raw Material for Portland Cement Clinker Production

Directory of Open Access Journals (Sweden)

Li Luo

2016-01-01

Full Text Available The cement industry has for some time been seeking alternative raw material for the Portland cement clinker production. The aim of this research was to investigate the possibility of utilizing iron ore tailings (IOT to replace clay as alumina-silicate raw material for the production of Portland cement clinker. For this purpose, two kinds of clinkers were prepared: one was prepared by IOT; the other was prepared by clay as a reference. The reactivity and burnability of raw meal, mineralogical composition and physical properties of clinker, and hydration characteristic of cement were studied by burnability analysis, differential thermal analysis, X-ray diffraction, and hydration analysis. The results showed that the raw meal containing IOT had higher reactivity and burnability than the raw meal containing clay, and the use of IOT did not affect the formation of characteristic mineralogical phases of Portland cement clinker. Furthermore, the physical and mechanical performance of two cement clinkers were similar. In addition, the use of IOT was found to improve the grindability of clinker and lower the hydration heat of Portland cement. These findings suggest that IOT can replace the clay as alumina-silicate raw material for the preparation of Portland cement clinker.

RELATIONSHIP BETWEEN METAMORPHISM DEGREE AND LIBERATION SIZE OF COMPACT ITABIRITES FROM THE IRON QUADRANGLE

Directory of Open Access Journals (Sweden)

Rodrigo Fina Ferreira

2015-06-01

Full Text Available Iron ore exploited in Brazil can be classified into several lithological types which have distinct features. The progress of mining over time leads to scarcity of high grade iron ores, leading to the exploitation of poor, contaminated and compact ores. There is a growing trend of application of process flowsheets involving grinding to promote mineral liberation, essential condition for concentration processes. Several authors have correlated metamorphism processes of banded iron formations to mineralogical features observed on itabirites from the Iron Quadrangle, mainly the crystals size. This paper presents the implications of such variation in defining the mesh of grinding. Mineralogical characterization and grinding, desliming and flotation tests have been carried out with samples from two regions of the Iron Quadrangle subjected to different degrees of metamorphism. It was found a trend of reaching satisfactory liberation degree in coarser size for the itabirite of higher metamorphic degree, which has larger crystals. The flotation tests have confirmed the mineralogical findings.

Evaluation of chromite ore and the optimum methods for industrial extraction of chromium

International Nuclear Information System (INIS)

Salih, Bakheit Mustafa Mohamed

1999-10-01

Samples of chromite ore, collected from Gam and Cheikay mining area (Ingaessana Hills) in east Sudan, were analysed to assess the chromium content. Analysis were carried out using atomic absorption spectroscopy (AAS) to estimate the contents of chromium, iron, calcium and magnesium. X-ray florescence (XRF) was used to evaluate the levels of chromium, iron and calcium in the ore. Volumetric analysis was performed to assess chromium and iron, whilest gravimetric analysis was employed to measure the amounts of calcium, magnesium, aluminum and silicon present in the ore. The results are in a good agreement except iron oxide, which displayed a significantly different value when measured by x-ray fluorescence. The data obtained exhibited similarity in almost all cases, when compared with local and global researches, reports and literature. The study has revealed the average contents of Cr 2 O 3 , FeO, CaO, MgO, Al 2 O 3 , and SiO 2 as 40.66, 11.96, 11.94, 0.36, 16.94, 11.45% respectively. MnO and NiO were detected in trace amounts, the corresponding levels in the ore being 72 and 27 ppm. The average chromium content in extracted potassium dichromate measured by using AAS, XRF, and volumetric methods was found to be 31.7%. The highest grade reached by individual technique being 33.10%. The extraction with sodium peroxide is the optimum method for preparation of potassium dichromate. X-ray diffraction analysis, has showed that the d spaces and intensities of prepared potassium dichromate are isostructural with the corresponding ones of standard potassium dichromate. This suggests that the composition of the two samples is identical. Chromite samples were analysed using gamma ray spectroscopy in order to estimate the levels of radioactive elements present. It was found that the concentrations of 232 Th and 40 K range from 7.62 to 10.98 Bq/kg and 47.38 to 56.28 Bq/kg respectively

Reduction of ferric iron by acidophilic heterotrophic bacteria: evidence for constitutive and inducible enzyme systems in Acidiphilium spp.

Science.gov (United States)

Johnson, D B; Bridge, T A M

2002-01-01

To compare the abilities of two obligately acidophilic heterotrophic bacteria, Acidiphilium acidophilum and Acidiphilium SJH, to reduce ferric iron to ferrous when grown under different culture conditions. Bacteria were grown in batch culture, under different aeration status, and in the presence of either ferrous or ferric iron. The specific rates of ferric iron reduction by fermenter-grown Acidiphilium SJH were unaffected by dissolved oxygen (DO) concentrations, while iron reduction by A. acidophilum was highly dependent on DO concentrations in the growth media. The ionic form of iron present (ferrous or ferric) had a minimal effect on the abilities of harvested cells to reduce ferric iron. Whole cell protein profiles of Acidiphilium SJH were very similar, regardless of the DO status of the growth medium, while additional proteins were present in A. acidophilum grown microaerobically compared with aerobically-grown cells. The dissimilatory reduction of ferric iron is constitutive in Acidiphilium SJH while it is inducible in A. acidophilum. Ferric iron reduction by Acidiphilium spp. may occur in oxygen-containing as well as anoxic acidic environments. This will detract from the effectiveness of bioremediation systems where removal of iron from polluted waters is mediated via oxidation and precipitation of the metal.

Environmental association of iron minerals and iron concentrations ...

African Journals Online (AJOL)

Environmental association of iron (Fe) minerals and Fe concentrations in soils close to the Kgwakgwe Mn oxide ore abandoned mine, Botswana are investigated in this study. Four hundred soil samples were obtained from a 4 km2 area close to the abandoned mine. The Fe minerals in the soil samples were identified by ...

Study on electrolytic reduction with controlled oxygen flow for iron from molten oxide slag containing FeO

Directory of Open Access Journals (Sweden)

Gao Y.M.

2013-01-01

Full Text Available A ZrO2-based solid membrane electrolytic cell with controlled oxygen flow was constructed: graphite rod /[O]Fe+C saturated / ZrO2(MgO/(FeO slag/iron crucible. The feasibility of extraction of iron from molten oxide slag containing FeO at an applied voltage was investigated by means of the electrolytic cell. The effects of some important process factors on the FeO electrolytic reduction with the controlled oxygen flow were discussed. The results show that: solid iron can be extracted from molten oxide slag containing FeO at 1450ºC and an applied potential of 4V. These factors, such as precipitation and growth of solid iron dendrites, change of the cathode active area on the inner wall of the iron crucible and ion diffusion flux in the molten slag may affect the electrochemical reaction rate. The reduction for Fe2+ ions mainly appears on new iron dendrites of the iron crucible cathode, and a very small amount of iron are also formed on the MSZ (2.18% MgO partially stabilized zirconia tube/slag interface due to electronic conductance of MSZ tube. Internal electronic current through MSZ tube may change direction at earlier and later electrolytic reduction stage. It has a role of promoting electrolytic reduction for FeO in the molten slag at the earlier stage, but will lower the current efficiency at the later stage. The final reduction ratio of FeO in the molten slag can achieve 99%. A novel electrolytic method with controlled oxygen flow for iron from the molten oxide slag containing FeO was proposed. The theory of electrolytic reduction with the controlled oxygen flow was developed.

Method for Transformation of Weakly Magnetic Minerals (Hematite, Goethite into Strongly Magnetic Mineral (Magnetite to Improve the Efficiency of Technologies for Oxidized Iron Ores Benefication

Directory of Open Access Journals (Sweden)

Ponomarenko, O.

2015-03-01

Full Text Available A new method for relatively simple transformation of weakly magnetic minerals (goethite (α-FeOOH and hematite (α-Fe2O3 into strongly magnetic mineral (magnetite (Fe3O4 was developed. It was shown, that transformation of structure and magnetic characteristics of go ethite and hematite are realized in the presence of starch at relatively low temperatures (in the range of 300—600 °С. Obtained results open up new possibilities for development of effective technologies for oxidized iron ore beneficiation.

Effect of properties of iron compounds on the catalytic activity in direct coal liquefaction; Tetsu kagobutsu no keitai to sekitan ekika kassei

Energy Technology Data Exchange (ETDEWEB)

Kaneko, T.; Tazawa, K. [Mitsubishi Chemical Corp., Tokyo (Japan); Shimasaki, K. [Kobe Steel Ltd. (Japan)

1998-08-20

When considering merchandising scale of the coal liquefaction process, it is a preliminary condition that metal used for its catalyst is rich in resource volume, cheap in production cost, without pollution, and so forth, and application of cheap iron ore and ferrous compounds to disposable catalyst is desired. As liquefaction activity of the iron ore was hitherto improved by its micro crushing, its mechanical crush had a limit of about 2 {mu}m in mean particle diameter. However, together with recent crushing technique, crushers with high performance were developed, and then micro crushing by sub-micron became possible industri8ally even for iron ore. In this study, three kinds of Australian iron ores such as limonite of ferric hydroxide type iron ore, pyrite of ferrous sulfide type, and hematite of ferric oxide type were micro crushed to examine coal liquefaction activity and hydrogenation reaction activity of 1-methyl naphthalene (1-MN) and also relationship between properties and activity of catalyst for the latter before and after reaction. 11 refs., 8 figs., 5 tabs.

Prospecting For Magnetite Ore Deposits With A Innovative Sensor's of Unique Fundamentally New Magnetometer.

Science.gov (United States)

Emelianenko, T. I.; Tachaytdinov, R. S.; Sarichev, V. F.; Kotov, B. V.; Susoeva, G. N.

measurement point. The result is often misleading as an intense magnetic anomaly may be registered in a place where is no ore, and vice versa. Such false anomalies and maps may serve as the only guide in iron ore prospecting. The reserves' forecast based on such magnetic maps are also false as they may yield figures exceeding the actual reserves by tens or even hundreds of times. The existing magnetometres are often insufficiently sensitive and incapable of detecting small commercial processable ore bodies with a weak magnetic anomaly (less than 0.1% of the Earth's field). As regards new large iron ore deposits with strong anomalies, the probabilities of encountering them nowadays are becoming increasingly smaller. Confidence in the good performance and the advantages of the new magnetometres patented by the Magnitogorsk Iron and Steel Works is based on the following considerations: The anomalies' magnetic field is several times stronger than the magnetic field of the Earth; To cite two historical instances, the Sokolovskoye ore deposit in Kazakhstan was discovered in 1949 not by prospectors but by a civil aviation pilot, M.Surgutanov, using an ordinary airplane compass. The Kursk Magnetic Anomaly was discovered in 1778 by Professor I.Inozemtsev using a piece of ore hung on a string. The magnetometres patented by the MMK team, are based on the electromagnetism laws of Ampere, Ohm, Weber, Maxwell and Tesla. The history of magnetic prospecting can be divided into three periods, each of them preceded by a revolution of sorts. The first one occurred in 1910 when the German scientist Schmidt developed an optic mechanical magnetometre which came to be known in Russia as M-2 or "Fanzelau". The second revolution came about in 1936 with the invention by the Russian scientist A.Logachov of an AM-9L aeromagnetometre. The third revolution happened in 1953 when Pickard in the Unuted States (and Tsyrell in 1957 in the Soviet Union) invented a proton and quantum magnetometre. But, having

The need for iron ore and the environmental Kuznets curve. Spain; 0176 La necesidad del mineral de hierro y la curva de Kuznets ambiental. El caso espanol

Energy Technology Data Exchange (ETDEWEB)

Torre de Palacios, L. de la

2011-07-01

Firstly, the environmental position of Spain with regard to steel consumption is defined according to the Kuznets curve (EKC) hypothesis. It is essential to undertake a complete environmental assessment of Spanish iron-ore consumption, to study the different steelmaking processes at this moment, emphasising the contribution of the high electric arc furnace. The use of recycled scrap, together with lower CO{sub 2} emissions, have succeeded in establishing Spain in a good environmental situation. (Author) 30 refs.

Acetate, lactate, propionate, and isobutyrate as electron donors for iron and sulfate reduction in Arctic marine sediments, Svalbard

DEFF Research Database (Denmark)

Finke, Niko; Vandieken, Verona; Jørgensen, Bo Barker

2007-01-01

The contribution of volatile fatty acids (VFA) as e--donors for anaerobic terminal oxidation of organic carbon through iron and sulfate reduction was studied in Arctic fjord sediment. Dissolved inorganic carbon, Fe2+, VFA concentrations, and sulfate reduction were monitored in slurries from...... by alternative e--donors. The accumulation of VFA in the selenate-inhibited 0-2 cm slurry did not enhance iron reduction, indicating that iron reducers were not limited by VFA availability....

Solid Fuel - Oxygen Fired Combustion for Production of Nodular Reduced Iron to Reduce CO2 Emissions and Improve Energy Efficiencies

Energy Technology Data Exchange (ETDEWEB)

Donald R. Fosnacht; Richard F. Kiesel; David W. Hendrickson; David J. Englund; Iwao Iwasaki; Rodney L. Bleifuss; Mathew A. Mlinar

2011-12-22

iron ore to metallic iron nodules. Various types of coals including a bio-coal produced though torrefaction can result in production of NRI at reduced GHG levels. The process results coupled with earlier already reported developments indicate that this process technique should be evaluated at the next level in order to develop parameter information for full scale process design. Implementation of the process to full commercialization will require a full cost production analysis and comparison to other reduction technologies and iron production alternatives. The technical results verify that high quality NRI can be produced under various operating conditions at the pilot level.

Sedimentary exhalative nickel-molybdenum ores in south China

Science.gov (United States)

Lott, D.A.; Coveney, R.M.; Murowchick, J.B.; Grauch, R.I.

1999-01-01

Unique bedded Ni-Mo ores hosted by black shales were discovered in localized paleobasins along the Yangzte platform of southern China in 1971. Textural evidence and radiometric dates imply ore formation during sedimentation of black shales that grade into readily combustible beds, termed stone coals, which contain 10 to 15 percent organic carbon. Studies of 427 fluid inclusions indicate extreme variation in hydrothermal brine salinities that were contained by Proterozoic dolostones underlying the ore zone in Hunan and Guizhou. Variations of fluid inclusion salinities, which range from 0.1 to 21.6 wt percent NaCl equiv, are attributed to differences in the compositions of brines in strata underlying the ore bed, complicated by the presence of seawater and dilute fluids that represent condensates of vapors generated by boiling of mineralizing fluids or Cambrian meteoric water. The complex processes of ore deposition led to scattered homogenization temperatures ranging from 100??to 187??C within the Hunan ore zone and from 65??to 183??C within the Guizhou ore zone. While living organisms probably did not directly accumulate metals in situ in sufficient amounts to explain the unusually high grades of the deposits, sulfur isotope ratios indicate that bacteria, now preserved as abundant microfossils, provided sufficient sulfide for the ores by reduction of seawater sulfate. Such microbiota may have depended on vent fluids and transported organic matter for key nutrients and are consistent with a sedex origin for the ores. Vent fluids interacted with organic remains, including rounded fragments of microbial mats that were likely transported to the site of ore deposition by the action of waves and bottom currents prior to replacement by ore minerals.

The search for asbestos within the Peter Mitchell Taconite iron ore mine, near Babbitt, Minnesota.

Science.gov (United States)

Ross, Malcolm; Nolan, Robert P; Nord, Gordon L

2008-10-01

Asbestos crystallizes within rock formations undergoing intense deformation characterized by folding, faulting, shearing, and dilation. Some of these conditions have prevailed during formation of the taconite iron ore deposits in the eastern Mesabi Iron Range of Minnesota. This range includes the Peter Mitchell Taconite Mine at Babbitt, Minnesota. The mine pit is over 8 miles long, up to 1 mile wide. Fifty three samples were collected from 30 sites within areas of the pit where faulting, shearing and folding occur and where fibrous minerals might occur. Eight samples from seven collecting sites contain significant amounts of ferroactinolite amphibole that is partially to completely altered to fibrous ferroactinolite. Two samples from two other sites contain ferroactinolite degraded to ropy masses of fibers consisting mostly of ferrian sepiolite as defined by X-ray diffraction and TEM and SEM X-ray spectral analysis. Samples from five other sites contain unaltered amphiboles, however some of these samples also contain a very small number of fiber bundles composed of mixtures of grunerite, ferroactinolite, and ferrian sepiolite. It is proposed that the alteration of the amphiboles was caused by reaction with water-rich acidic fluids that moved through the mine faults and shear zones. The fibrous amphiboles and ferrian sepiolite collected at the Peter Mitchell Mine composes a tiny fraction of one percent of the total rock mass of this taconite deposit; an even a smaller amount of these mineral fragments enter the ambient air during mining and milling. These fibrous minerals thus do not present a significant health hazard to the miners nor to those non-occupationally exposed. No asbestos of any type was found in the mine pit.

Development document for the effluent limitations and guidelines for the ore mining and dressing point source category. Volume I. Final report

International Nuclear Information System (INIS)

Jarrett, B.M.; Kirby, R.G.

1978-07-01

To establish effluent limitation guidelines and standards of performance, the ore mining and dressing industry was divided into 41 separate categories and subcategories for which separate limitations were recommended. This report deals with the entire metal-ore mining and dressing industry and examines the industry by ten major categories: iron ore; copper ore; lead and zinc ores; gold ore; silver ore; bauxite ore; ferroalloy-metal ores; mercury ores; uranium, radium and vanadium ores; and metal ores, not elsewhere classified ((ores of antimony, beryllium, pltinum, rare earths, tin, titanium, and zirconium). The subcategorization of the ore categories is based primarily upon ore mineralogy and processing or extraction methods employed; however, other factors (such as size, climate or location, and method of mining) are used in some instances. With the best available technology economically achievable, facilities in 21 of the 41 subcategories can be operated with no discharge of process wastewater to navigable waters. No discharge of process wastewater is also achievable as a new source performance standard for facilities in 21 of the 41 subcategories

Mechanism and Influencing Factors of Iron Nuggets Forming in Rotary Hearth Furnace Process at Lower Temperature

Science.gov (United States)

Han, Hongliang; Duan, Dongping; Chen, Siming; Yuan, Peng

2015-10-01

In order to improve the efficiency of slag and iron separation, a new idea of "the separation of slag (solid state) and iron (molten state) in rotary hearth furnace process at lower temperature" is put forward. In this paper, the forming process of iron nuggets has been investigated. Based on those results, the forming mechanisms and influencing factors of iron nugget at low temperature are discussed experimentally using an electric resistance furnace simulating a rotary hearth furnace process. Results show that the reduction of iron ore, carburization of reduced iron, and the composition and quantity of slag are very important for producing iron nuggets at lower temperature. Reduction reaction of carbon-containing pellets is mainly at 1273 K and 1473 K (1000 °C and 1200 °C). When the temperature is above 1473 K (1200 °C), the metallization rate of carbon-containing pellets exceeds 93 pct, and the reduction reaction is substantially complete. Direct carburization is the main method for carburization of reduced iron. This reaction occurs above 1273 K (1000 °C), with carburization degree increasing greatly at 1473 K and 1573 K (1200 °C and 1300 °C) after particular holding times. Besides, to achieve the "slag (solid state) and iron (molten state) separation," the melting point of the slag phase should be increased. Slag (solid state) and iron (molten state) separation can be achieved below 1573 K (1300 °C), and when the holding time is 20 minutes, C/O is 0.7, basicity is less than 0.5 and a Na2CO3 level of 3 pct, the recovery rate of iron can reach 90 pct, with a proportion of iron nuggets more than 3.15 mm of nearly 90 pct. This study can provide theoretical and technical basis for iron nugget production.

Uranium(VI) Reduction by Nanoscale Zerovalent Iron in Anoxic Batch Systems

International Nuclear Information System (INIS)

Yan, Sen; Hua, Bin; Bao, Zhengyu; Yang, John; Liu, Chongxuan; Deng, Baolin

2010-01-01

This study investigated the influences of pH, bicarbonate, and calcium on U(VI) adsorption and reduction by synthetic nanosize zero valent iron (nano Fe 0 ) particles under an anoxic condition. The results showed that about 87.1%, 82.7% and 78.3% of U(VI) could be reduced within 96 hours in the presence of 10 mM bicarbonate at pHs 6.92, 8.03 and 9.03, respectively. The rates of U(VI) reduction and adsorption by nano Fe 0 , however, varied significantly with increasing pH and concentrations of bicarbonate and/or calcium. Solid phase analysis by X-ray photoelectron spectroscopy confirmed the formation of UO 2 and iron (hydr)oxides as a result of the redox interactions between adsorbed U(VI) and nano Fe 0 . This study highlights the potential important role of groundwater chemical composition in controlling the rates of U(VI) reductive immobilization using nano Fe 0 in subsurface environments.

Manufacturing of concrete with residues from iron ore exploitation using the technology of radioactive waste cementation

Energy Technology Data Exchange (ETDEWEB)

Versieux, Juniara L.; Lameiras, Fernando S.; Tello, Cledola Cassia Oliveira de, E-mail: juniarani@gmail.com, E-mail: fsl@cdtn.br, E-mail: tellocc@cdtn.br [Centro de Desenvolvimento da Tecnologia Nucelar (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)

2015-07-01

Radioactive wastes from various segments of economy are immobilized by cementation, because of availability and widespread use in civil construction of cement. New cementitious materials are developed in CDTN using mining residues based on cementing techniques of radioactive wastes. Special procedures were developed to obtain concrete with the use of super plasticizers in which natural sand was totally replaced by mining residues. The motivation for this research is the exploration of banded iron formations (BIF) as iron ore in 'Quadrilatero Ferrifero' of Minas Gerais, where huge amounts of residues are generated with great concern about the environmental sustainability and safety of dams for residue storage. The exploitation of river sand causes many negative impacts, which leads to interest in its replacement by another raw material in mortar and concrete manufacturing. The use of BIF mining residues were studied for manufacturing of concrete pavers to contribute to reducing the impact caused by extraction of natural sand and use of mining residues. Previously developed procedures with total replacement of natural sand for mining residues were modified, including use of gravel to obtain pavers with improved properties. Four different mixtures were tested, in which the proportion of gravel and super plasticizer was varied. Monitored properties of pavers, among others, were compression resistance, water absorption, and void volume. With addition of gravel, the pavers had higher void index than those made only with mortar, and higher resistance to compression after 28 days of curing (an average of 18MPa of those made with mortar to 24MPa of those made with concrete). (author)

Manufacturing of concrete with residues from iron ore exploitation using the technology of radioactive waste cementation

International Nuclear Information System (INIS)

Versieux, Juniara L.; Lameiras, Fernando S.; Tello, Cledola Cassia Oliveira de

2015-01-01

Radioactive wastes from various segments of economy are immobilized by cementation, because of availability and widespread use in civil construction of cement. New cementitious materials are developed in CDTN using mining residues based on cementing techniques of radioactive wastes. Special procedures were developed to obtain concrete with the use of super plasticizers in which natural sand was totally replaced by mining residues. The motivation for this research is the exploration of banded iron formations (BIF) as iron ore in 'Quadrilatero Ferrifero' of Minas Gerais, where huge amounts of residues are generated with great concern about the environmental sustainability and safety of dams for residue storage. The exploitation of river sand causes many negative impacts, which leads to interest in its replacement by another raw material in mortar and concrete manufacturing. The use of BIF mining residues were studied for manufacturing of concrete pavers to contribute to reducing the impact caused by extraction of natural sand and use of mining residues. Previously developed procedures with total replacement of natural sand for mining residues were modified, including use of gravel to obtain pavers with improved properties. Four different mixtures were tested, in which the proportion of gravel and super plasticizer was varied. Monitored properties of pavers, among others, were compression resistance, water absorption, and void volume. With addition of gravel, the pavers had higher void index than those made only with mortar, and higher resistance to compression after 28 days of curing (an average of 18MPa of those made with mortar to 24MPa of those made with concrete). (author)

Mineralogical test as a preliminary step for metallurgical proses of Kalan ores

International Nuclear Information System (INIS)

Affandi, K.

1998-01-01

Mineralogical tests as a preliminary step for hydrometallurgy of Kalan ores, including Eko Remaja and Rirang have been carried out to identify the elements and minerals content which affect the metallurgical process, especially the leaching and purification of uranium. Mineralogical tests have been done by means of radioactive and radioluxugraph tests to identify radioactive minerals; thin specimen analysis, Scanning Electron Microscopy (SEM) to identify elements and morphology, EPMA to analyse qualitatively the elements, X-ray Diffractometer (XRD) to identify of minerals content; and X-ray Fluorescence (XRF) and chemical analyses to determine total elements qualitatively and quantitatively. The experimental results show that the Eko Remaja ores contain uraninite and brannerite, iron and titan oxides, sulfides, phosphates and silicates minerals, while the Rirang ores contain uraninite, monazite and molybdenite

Ore controlling oxidized zonation epigenetic uranium-coal deposits and regularities in lignite transformations

International Nuclear Information System (INIS)

Uspenskij, V.A.; Kulakova, Ya.M.

1982-01-01

Complex of analytical methods was used to study epigenetic transformations in uranium-coal ore manifestation. To clarify the principle scheme of oxidized zonation in coals the materials, related to three similar objects were used. When comparing obtained epigenetic column with columns of similar ore objects the principle scheme of oxidized epigenetic zonation for ancient infiltration uranium-coal deposits was specified; general regularities of eignite transformations and characteristics of profile distribution of uranium and accessory metal zonations were revealed. Infiltration processes, proceeded in coal measureses, formed the steady epigenetic oxidized zonation: O - zone of barren unoxidized coals, 1 - zone of ore-bearing unoxidized coals, 2 - zone of weakly ore-bearing oxidized coals, 3 - zone of oxidized terrigenous rocks with zonules of development of yellow and red iron hydroxides. Capacities of some zones and zonules reflect the intensity and duration of ore-forming processes. Distribution of U and accessory elements obeys completely epigenetic zonation. It is assumed, that ancient infiltration uranium-coal deposits formed due to weakly uranium-bearing oxygen-containing waters

Evaluation of Social Performance and Related Factors in Iranian Central Iron Ore company workers

Directory of Open Access Journals (Sweden)

Gholamhossein Halvani

2013-01-01

Full Text Available Introduction: Psychological and social health is the main problems of workers population, which can increase productivity at work and physical and mental health and provide or decline in these aspects. Materials and Methods: this study was descriptive and crosses - sectional and has been performed on 388 Iranian central iron ore company workers. The tool of study was standard GHQ-28 question are that has been measured under social performance scale. Results: 49.3 and 49 percent of the people have favorable and average score from the state of the social function condition and 1.8 percent of people have severe social dysfunction and besides the employees have less work experienced that have more social dysfunction and there is a relationship between the P = 0.026. With satisfaction with the status of social dysfunction (P = 0 and with the consent of the income (P = 0 there is significant relationship. Conclusion: In this study, a significant percentage of mineworkers were not in good condition from health, social functioning. It reveals the importance of addressing health issues and vulnerable working class, Intervention studies conducted by employers to improve job satisfaction and increased income and received social support from him, can increase the health indicators related to the body and mind.

Geoscientific investigations in the abandoned iron ore mine Konrad for safe disposal of certain radioactive waste categories

International Nuclear Information System (INIS)

Brewitz, W.

1980-01-01

Besides the disposal of high-active waste in a salt formation the national policy of the Federal Republic of Germany provides for a second underground storage facility for non-α-emitting and low-active waste. Due to the short decay times of such wastes the demands made on the geological barrier are in some respect different, in particular as regards long-term stability and impermeability to liquids. Within the 1000-year-phase all wastes will have reached a concentration with a content of radionuclides far below that of a uranium deposit. The abandoned iron ore mine Konrad (Lower Saxony) has some exceptional geological features which make it a very good choice for a radioactive waste repository. The mine is 1200 m deep. Stopes and galleries are extremely dry. The hanging rock formations are mainly claystones. The mining installations are of modern design. The geological, hydrogeological and geophysical investigations have to examine in detail the covering claystone formations for their extension and mineralization, the origin and the age of the mine's seepage water as well as the mechanical stability of the underground cavities during and after the operational period. Via radiological investigations a catalogue of various low-active waste types, the waste volumina and the total activities accumulating over a period of 30 years is being established. For a safety assessment the hazard indices of a uranium ore deposit containing 0.2 wt% U 3 O 8 and a waste repository corresponding to the above figures were compared. The research programme has not been terminated yet since it is being financed by the Bundesminister fuer Forschung und Technologie (BMFT) of the Federal Republic of Germany until the end of 1981

Thermodynamic analysis of the reduction process of Colombian lateritic nickel ore

International Nuclear Information System (INIS)

Diaz, S. C.; Garces, A.; Restrepo, O. J.; Lara, M. A.; Camporredondo, J. E.

2015-01-01

The Colombian nickeliferous laterites are minerals used for the nickel extraction by hydrometallurgical and pyrometallurgical processes. In this work the thermodynamic behaviour of three Colombian lateritic mineral samples are described, with contents of 1.42%, 1.78% y 2.04% of nickel, when they are subjected to the calcination and reduction processes. The mineral was characterized using X Rays Diffraction and X Rays Fluorescence, giving evidence of the presence of mineralogical species such as nepouite (Ni 3 Si 2 O 5 (OH) 4 ), goethite (Fe 2 O 3 .H 2 O), silica (SiO 2 ), antigorite (Mg 3 Si 2 O 5 (OH) 4 ) and fosferite (Mg 2 SiO 4 ). The thermodynamic analysis was conducted using the software HSC Chemistry for Windows 5.1 and was focused in the quantitative determination of the chemical evolution of the mixture of these minerals with variable quantities of coal, in function of temperature. The results produced by the program showed, in the equilibrium, the feasibility of complete reduction of the nickel, and additionally, a considerable high percentage of reduction of iron oxides (up to 99%) using ratio C/O .1 at temperatures close to 1100 degree centigrade. (Author)

In Situ Spectroscopic Analysis of the Carbothermal Reduction Process of Iron Oxides during Microwave Irradiation

Directory of Open Access Journals (Sweden)

Jun Fukushima

2018-01-01

Full Text Available The effects of microwave plasma induction and reduction on the promotion of the carbothermal reduction of iron oxides (α-Fe2O3, γ-Fe2O3, and Fe3O4 are investigated using in situ emission spectroscopy measurements during 2.45 GHz microwave processing, and the plasma discharge (such as CN and N2 is measured during microwave E-field irradiation. It is shown that CN gas or excited CN molecules contribute to the iron oxide reduction reactions, as well as to the thermal reduction. On the other hand, no plasma is generated during microwave H-field irradiation, resulting in thermal reduction. Magnetite strongly interacts with the microwave H-field, and the reduction reaction is clearly promoted by microwave H-field irradiation, as well as thermal reduction reaction.

Control of Rock Mechanics in Underground Ore Mining

Science.gov (United States)

Golik, V. I.; Efremenkov, A. B.

2017-07-01

Performance indicators in underground mining of thick iron fields can be insufficient since geo-mechanic specifics of ore-hosting fields might be considered inadequately, as a consequence, critical deformations and even earth’s surface destruction are possible, lowering the indicators of full subsurface use, this way. The reason for it is the available approach to estimating the performance of mining according to ore excavation costs, without assessing losses of valuable components and damage to the environment. The experimental approach to the problem is based on a combination of methods to justify technical capability and performance of mining technology improvement with regard to geomechanical factors. The main idea of decisions to be taken is turning geo-materials into the condition of triaxial compression via developing the support constructions of blocked up structural rock block. The study was carried out according to an integrated approach based on the analysis of concepts, field observations, and simulation with the photo-elastic materials in conditions of North Caucasus deposits. A database containing information on the deposit can be developed with the help of industrial experiments and performance indicators of the field can be also improved using the ability of ore-hosting fields to develop support constructions, keeping the geo-mechanical stability of the system at lower cost, avoiding ore contamination at the processing stage. The proposed model is a specific one because an adjustment coefficient of natural and anthropogenic stresses is used and can be adopted for local conditions. The relation of natural to anthropogenic factors can make more precise the standards of developed, prepared and ready to excavation ore reserves relying on computational methods. It is possible to minimize critical stresses and corresponding deformations due to dividing the ore field into sectors safe from the standpoint of geo-mechanics, and using less cost

Biological reduction of iron to the elemental state from ochre deposits of Skelton Beck in Northeast England

Directory of Open Access Journals (Sweden)

Pattanathu K S M Rahman

2014-06-01

Full Text Available Ochre, consequence of acid mine drainage, is iron oxides-rich soil pigments that can be found in the water drainage from historic base metal and coal mines. The anaerobic strains of Geobacter sulfurreducens and Shewanella denitrificans were used for the microbial reduction of iron from samples of ochre collected from Skelton Beck (Saltburn Orange River, NZ 66738 21588 in Northeast England. The aim of the research was to determine the ability of the two anaerobic bacteria to reduce the iron present in ochre and to determine the rate of the reduction process. The physico-chemical changes in the ochre sample after the microbial reduction process were observed by the production of zero-valent iron which was later confirmed by the detection of elemental Fe in XRD spectrum. The XRF results revealed that 69.16% and 84.82% of iron oxide can be reduced using G. sulfurreducens and S. denitrificans respectively after 8 days of incubation. These results could provide the basis for the development of a biohydrometallurgical process for the production of elemental iron from ochre sediments.

Acid curing and baking of bastnasite ore and concentrate

International Nuclear Information System (INIS)

Topkaya, Y.; Akkurt, S.

1998-01-01

Full text: In this study, the hydrometallurgical evaluation of a rare earth ore as well as a concentrate obtained from this was done at laboratory. For the mentioned study, a bastnasite type rare earth ore located in Beylikahir in Turkey was used. The total rare earth oxide (REO) content of the deposit was estimated to be 1 million tons with an average concentration of 3.42%REO. The rare earths were contained in bastnasite mineral. The other constituents of the ore were calcium fluoride (52.5%), barite (25.4%), calcite (2.8%) and minor amounts of thorium, iron, manganese, etc. The bastnasite mineral occurred either as cement material between fluoride and barite particles or as intimately associated with these minerals. The rare earth elements were enriched considerably in sub-sieve sizes. After extensive research about the physical concentration of this ore, two different metallurgical routes were followed for the extraction of REE from the ore itself or the preconcentrate obtained by attrition scrubbing and desliming by cyclones. In order to increase the grade of the concentrate, upgrading of the preconcentrate by multigravity was also tried. The two metallurgical routes tested were: Sulphuric acid curing and water leaching; Sulphuric acid baking and subsequent water leaching. The results of the leaching experiments were found to be quite promising. Leach recoveries up to 90% were easily obtainable. In the case of acid baking, hydrofluoric acid recover as a by-product was also possible

Assessing the potential of spectral induced polarization to detect in situ changes in iron reduction

Science.gov (United States)

Rosier, C. L.; Price, A.; Sharma, S.; Atekwana, E. A.

2016-12-01

The near surface geophysical technique Spectral Induced Polarization (SIP), provides promise as an effective method measuring in situ biofilm formation/development. Yet, potential mechanisms responsible for observed shifts in SIP response due to biofilm are not clearly understood. In order to address possible mechanisms we assessed the influence of Shewanella oneidensis (MR1) cell density (colony forming units; CFU), biofilm production (Bradford assay) and iron reduction metabolism (colorimetric assay) on SIP response. Laboratory measurements were collected over three months on columns packed with either iron-coated or iron-free sands and amended with artificial ground water and acetate in order to stimulate biofilm production and microbial iron reduction. Additionally, scanning electron microscopy (SEM) was used to confirm the presence of S. oneidensis cells and biofilm. Our results suggest that during early/initial stage (75 days) of column incubation, SIP measurements revealed that phase and imaginary conductivity responses decreased as the concentration of reduced iron decreased below 2.0 mM. In contrast, we observed only a moderate increase in phase and imaginary conductivity ( 30%) within iron-free columns as a result of increases in S. oneidensis cells (CFU 1.5 x 1011) and biofilm production (7.0 mg ml-1). SEM analysis confirmed the presence of biofilm and cells within both iron-coated and iron-free columns. We hypothesize that the production of microbial metabolic byproducts is a potential mechanism explaining large phase shits observed in previous studies ( 50 mrads) rather than the conductivity of cells or biofilm. Our findings provide support for the following: i) ratio of cells to biofilm production only moderately influences both phase and imaginary conductivity response and ii) largest phase and imaginary conductivity response resulted from microbial metabolism (i.e. iron reduction) and potentially biofilm trapping of conductive materials (i

Preparation of Metallic Iron Powder from Pyrite Cinder by Carbothermic Reduction and Magnetic Separation

Directory of Open Access Journals (Sweden)

Hongming Long

2016-04-01

Full Text Available The reduction and magnetic separation procedure of pyrite cinder in the presence of a borax additive was performed for the preparation of reduced powder. The effects of borax dosage, reduction temperature, reduction time and grinding fineness were investigated. The results show that when pyrite cinder briquettes with 5% borax were pre-oxidized at 1050 °C for 10 min, and reduced at 1050 °C for 80 min, with the grinding fineness (<0.44 mm passing 81%, the iron recovery was 91.71% and the iron grade of the magnetic concentrate was 92.98%. In addition, the microstructures of the products were analyzed by optical microscope, scanning electron microscope (SEM, and mineralography, and the products were also studied by the X-ray powder diffraction technique (XRD to investigate the mechanism; the results show that the borax additive was approved as a good additive to improve the separation of iron and gangue.

Natural clinoptilolite exchanged with iron: characterization and catalytic activity in nitrogen monoxide reduction

Directory of Open Access Journals (Sweden)

Daria Tito-Ferro

2016-12-01

Full Text Available The aim of this work was to characterize the natural clinoptilolite from Tasajeras deposit, Cuba, modified by hydrothermal ion-exchange with solutions of iron (II sulfate and iron (III nitrate in acid medium. Besides this, its catalytic activity to reduce nitrogen monoxide with carbon monoxide/propene in the presence of oxygen was evaluated. The characterization was performed by Mössbauer and UV-Vis diffuse reflectance spectroscopies and adsorption measurements. The obtained results lead to conclude that in exchanged samples, incorporated divalent and trivalent irons are found in octahedral coordination. Both irons should be mainly in cationic extra-framework positions inside clinoptilolite channels as charge compensating cations, and also as iron oxy-hydroxides resulting from limited hydrolysis of these cations. The iron (III exchanged samples has a larger amount of iron oxy-hydroxides agglomerates. The iron (II exchanged samples have additionally iron (II sulfate adsorbed. The catalytic activity in the nitrogen monoxide reduction is higher in the exchanged zeolites than starting. Among all samples, those exchanged of iron (II has the higher catalytic activity. This lead to outline that, main catalytically active centers are associated with divalent iron.

Reduction disintegration mechanism of cold briquettes from blast furnace dust and sludge

Directory of Open Access Journals (Sweden)

Leandro Rocha Lemos

2015-07-01

Full Text Available It is important to understand the reduction disintegration mechanism in ferriferous burden that is used in blast furnaces. The behavior of this burden in the granular zone of this metallurgical reactor is important for smooth operation. The objective of this work was to prepare cold self-reducing briquettes using blast furnace dust and sludge and binders and compare the reduction disintegration index (RDI of these agglomerates with conventional ferriferous burdens such as pellets, sinter and iron ore. In the present work, 25 different mixtures were prepared to produce briquettes in two geometries: pillow and cylindrical. The RDI value was determined for the briquettes that passed the tumbling test.

Sintering-alkaline processing of borosilicate ores of Tajikistan

International Nuclear Information System (INIS)

Nazarov, F.A.

2018-01-01

The aim of the work is to study the processes of decomposition of boron-containing ore by sintering with NaOH, finding the optimal parameters of the decomposition process, studying the kinetics of processes and developing the technological foundations for ore processing. The processes of borosilicate ore processing were studied by sintering with NaOH. Possible mechanisms of chemical reactions of the process of sintering-alkaline decomposition of boron-containing ore are established, the results of which are substantiated by physicochemical methods of analysis. A principal technological scheme for processing of borosilicate ores by a sintering-alkaline method has been developed. In the first chapter, data on alkaline and caking processes for processing boron-containing and aluminium comprising raw materials are available in the literature. Based on this, the directions of our own research are outlined. The second chapter is devoted to the study of the chemical and mineralogical compositions of borosilicate ores and their concentrates with the help of X-ray phase and chemical analysis methods, the stoichiometric calculation of the formation of aluminum, iron, and boron salts has been carried out, and a thermodynamic analysis of the processes of sintering borosilicate ores with alkali has been considered. The third chapter presents the results of a study of sintering-alkaline method of processing of initial borosilicate ore of the Ak-Arkhar Deposit and its concentrate without calcination and after calcination. The kinetics of sintering of borosilicate ores with sodium hydroxide was studied. The optimal conditions of borosilicate ore sintering before and after the preliminary calcination with alkali were determined. Optimal parameters of the sintering process have been found: sintering temperature 800-8500 deg C, duration of the process - 60 minutes, mass ratio of NaOH to raw materials 2: 1. The conditions for sintering of borosilicate concentrate with alkali have been

Screening the performance of lubricants for ironing of stainless steel with a strip reduction test

DEFF Research Database (Denmark)

Andreasen, Jan Lasson; Bay, Niels; Andersen, Mette Merete

1997-01-01

A laboratory strip reduction test simulating the tribological conditions of an ironing process is proposed. The test is capable of simulating varying process conditions such as reduction, drawing speed, tool temperature and sliding length. The test makes it possible to quantify the onset of break...... of breakdown of the lubricant film and subsequent galling. Experimental investigations of stainless steel show the influence of varying process conditions and the performance of different lubricants.......A laboratory strip reduction test simulating the tribological conditions of an ironing process is proposed. The test is capable of simulating varying process conditions such as reduction, drawing speed, tool temperature and sliding length. The test makes it possible to quantify the onset...

Reduction of body iron in HFE-related haemochromatosis and moderate iron overload (Mi-Iron): a multicentre, participant-blinded, randomised controlled trial.

Science.gov (United States)

Ong, Sim Y; Gurrin, Lyle C; Dolling, Lara; Dixon, Jeanette; Nicoll, Amanda J; Wolthuizen, Michelle; Wood, Erica M; Anderson, Gregory J; Ramm, Grant A; Allen, Katrina J; Olynyk, John K; Crawford, Darrell; Ramm, Louise E; Gow, Paul; Durrant, Simon; Powell, Lawrie W; Delatycki, Martin B

2017-12-01

The iron overload disorder hereditary haemochromatosis is most commonly caused by HFE p.Cys282Tyr homozygosity. In the absence of results from any randomised trials, current evidence is insufficient to determine whether individuals with hereditary haemochromatosis and moderately elevated serum ferritin, should undergo iron reduction treatment. This trial aimed to establish whether serum ferritin normalisation in this population improved symptoms and surrogate biomarkers. This study was a multicentre, participant-blinded, randomised controlled trial done at three centres in Australia. We enrolled people who were homozygous for HFE p.Cys282Tyr, aged between 18 and 70 years, with moderately elevated serum ferritin, defined as 300-1000 μg/L, and raised transferrin saturation. Participants were randomly assigned, via a computer-generated random number, to undergo either iron reduction by erythrocytapheresis (treatment group) or sham treatment by plasmapheresis (control group). Randomisation was stratified by baseline serum ferritin (cognitive subcomponent (-3·6, -5·9 to -1·3, p=0·0030), but not in the physical (-1·90 -4·5 to 0·63, p=0·14) and psychosocial (-0·54, -1·2 to 0·11, p=0·10) subcomponents. No serious adverse events occurred in either group. One participant in the control group had a vasovagal event and 17 participants (14 in the treatment group and three in the control group) had transient symptoms assessed as related to hypovolaemia. Mild citrate reactions were more common in the treatment group (32 events [25%] in 129 procedures) compared with the control group (one event [1%] in 93 procedures). To our knowledge, this study is the first to objectively assess the consequences of iron removal in individuals with hereditary haemochromatosis and moderately elevated serum ferritin. Our results suggest that serum ferritin normalisation by iron depletion could be of benefit for all individuals with hereditary haemochromatosis and elevated serum

Riboflavin Biosynthesis Is Associated with Assimilatory Ferric Reduction and Iron Acquisition by Campylobacter Jejuni.

NARCIS (Netherlands)

Gaskin, D.J.H.; Holmes, K.; Mulholland, F.; Wells, J.

2007-01-01

One of the pathways involved in the acquisition of the essential metal iron by bacteria involves the reduction of insoluble Fe3+ to soluble Fe2+, followed by transport of Fe2+ to the cytoplasm. Flavins have been implicated as electron donors in this poorly understood process. Ferrous iron uptake is

On Intensive Late Holocene Iron Mining and Production in the Northern Congo Basin and the Environmental Consequences Associated with Metallurgy in Central Africa.

Science.gov (United States)

Lupo, Karen D; Schmitt, Dave N; Kiahtipes, Christopher A; Ndanga, Jean-Paul; Young, D Craig; Simiti, Bernard

2015-01-01

An ongoing question in paleoenvironmental reconstructions of the central African rainforest concerns the role that prehistoric metallurgy played in shaping forest vegetation. Here we report evidence of intensive iron-ore mining and smelting in forested regions of the northern Congo Basin dating to the late Holocene. Volumetric estimates on extracted iron-ore and associated slag mounds from prehistoric sites in the southern Central African Republic suggest large-scale iron production on par with other archaeological and historically-known iron fabrication areas. These data document the first evidence of intensive iron mining and production spanning approximately 90 years prior to colonial occupation (circa AD 1889) and during an interval of time that is poorly represented in the archaeological record. Additional site areas pre-dating these remains by 3-4 centuries reflect an earlier period of iron production on a smaller scale. Microbotanical evidence from a sediment core collected from an adjacent riparian trap shows a reduction in shade-demanding trees in concert with an increase in light-demanding species spanning the time interval associated with iron intensification. This shift occurs during the same time interval when many portions of the Central African witnessed forest transgressions associated with a return to moister and more humid conditions beginning 500-100 years ago. Although data presented here do not demonstrate that iron smelting activities caused widespread vegetation change in Central Africa, we argue that intense mining and smelting can have localized and potentially regional impacts on vegetation communities. These data further demonstrate the high value of pairing archeological and paleoenvironmental analyses to reconstruct regional-scale forest histories.

Influence of Carbon Sources and Electron Shuttles on Ferric Iron Reduction by Cellulomonas sp. Strain ES6

Energy Technology Data Exchange (ETDEWEB)

Dr Robin Gerlach; Erin K. Field; Sridhar Viamajala; Brent M. Peyton; William A. Apel; Al B. Cunningham

2011-09-01

Microbially reduced iron minerals can reductively transform a variety of contaminants including heavy metals, radionuclides, chlorinated aliphatics, and nitroaromatics. A number of Cellulomonas spp. strains, including strain ES6, isolated from aquifer samples obtained at the U.S. Department of Energy's Hanford site in Washington, have been shown to be capable of reducing Cr(VI), TNT, natural organic matter, and soluble ferric iron [Fe(III)]. This research investigated the ability of Cellulomonas sp. strain ES6 to reduce solid phase and dissolved Fe(III) utilizing different carbon sources and various electron shuttling compounds. Results suggest that Fe(III) reduction by and growth of strain ES6 was dependent upon the type of electron donor, the form of iron present, and the presence of synthetic or natural organic matter, such as anthraquinone-2,6-disulfonate (AQDS) or humic substances. This research suggests that Cellulomonas sp. strain ES6 could play a significant role in metal reduction in the Hanford subsurface and that the choice of carbon source and organic matter addition can allow for independent control of growth and iron reduction activity.

Chemical Degradation and Processes of Erosion of Post-Mine Territories After Mining Exploration of Iron Ore

Directory of Open Access Journals (Sweden)

Agnieszka Pusz

2017-11-01

Full Text Available The subjects of this study were uncultivated mining waste heaps which are remnants of the territories abandoned after the exploration of iron ore. The aim of this analysis was the assessment of the influence of these objects on the soil located in the nearest surroundings, as well as estimation of the level of their degradation. It was ascertained that direct geomechanical degradation exists in the examined object, which is connected with soil profile destruction in consequence of transformation of hitherto existing geomorphological conditions, deformation of natural shape of territory, density of soil levels and deformation of the spatial layout. As a result of the examination, it was pointed out that chemical degradation as well as degradation of ecological structure occur on the analyzed territory. Progressing processes of water erosion on the side of waste heap are the consequence of improperly profiled, steep slopes causing the uncontrolled flow of rainwater, lack of flora and dense, micrograiny structure of soils which prevents the effective infiltration of water. Penetration of water into the ground causes the creation of channels which, in dry periods, can become additional pathways for the possible landslides.

The effect of human resource practices on psychological contracts at an iron ore mining company in South Africa

Directory of Open Access Journals (Sweden)

Caren B. Scheepers

2011-08-01

Full Text Available Orientation: Human resource practices influence the psychological contract between employee and employer and, ultimately, organisational performance. Research purpose: The objective of this study was to examine the effect of human resource practices on the types of psychological contracts in an iron ore mining company in South Africa empirically. Motivation for the study: Although there have been a number of conceptual studies on the effect of human resource practices on psychological contracts, there has been no effort to synthesise the links between these contracts and various human resource practices systematically. This study endeavoured to provide quantitative evidence to verify or refute conceptual studies on this relationship. Its findings could inform human resource strategies and, ultimately, the prioritisation of human resource practices to improve the cost-effective allocation of resources. Research design, approach and method: The researchers administered two questionnaires. These were Rousseau’s Psychological Contract Inventory (2000 and the Human Resource Practices Scale of Geringer, Colette and Milliman (2002. The researchers conducted the study with 936 knowledge workers at an iron ore mining company in South Africa. They achieved a 32% response rate. Main findings: The findings showed that most participants have relational contracts with the organisation. Another 22% have balanced contracts, 8% have transitional contracts whilst only 1% have transactional contracts. The study suggests that there are relationships between these psychological contracts and specific human resource practices. The study found that training and development was the most important human resource practice for developing relational and balanced contracts. Employees thought that they contributed more than their employer did to the relationship. The researchers developed a model to illustrate the influence of the various human resource practices on

Mercury mobilization and speciation linked to bacterial iron oxide and sulfate reduction: A column study to mimic reactive transfer in an anoxic aquifer.

Science.gov (United States)

Hellal, Jennifer; Guédron, Stéphane; Huguet, Lucie; Schäfer, Jörg; Laperche, Valérie; Joulian, Catherine; Lanceleur, Laurent; Burnol, André; Ghestem, Jean-Philippe; Garrido, Francis; Battaglia-Brunet, Fabienne

2015-09-01

Mercury (Hg) mobility and speciation in subsurface aquifers is directly linked to its surrounding geochemical and microbial environment. The role of bacteria on Hg speciation (i.e., methylation, demethylation and reduction) is well documented, however little data is available on their impact on Hg mobility. The aim of this study was to test if (i) Hg mobility is due to either direct iron oxide reduction by iron reducing bacteria (IRB) or indirect iron reduction by sulfide produced by sulfate reducing bacteria (SRB), and (ii) to investigate its subsequent fate and speciation. Experiments were carried out in an original column setup combining geochemical and microbiological approaches that mimic an aquifer including an interface of iron-rich and iron depleted zones. Two identical glass columns containing iron oxides spiked with Hg(II) were submitted to (i) direct iron reduction by IRB and (ii) to indirect iron reduction by sulfides produced by SRB. Results show that in both columns Hg was leached and methylated during the height of bacterial activity. In the column where IRB are dominant, Hg methylation and leaching from the column was directly correlated to bacterial iron reduction (i.e., Fe(II) release). In opposition, when SRB are dominant, produced sulfide induced indirect iron oxide reduction and rapid adsorption of leached Hg (or produced methylmercury) on neoformed iron sulfides (e.g., Mackinawite) or its precipitation as HgS. At the end of the SRB column experiment, when iron-oxide reduction was complete, filtered Hg and Fe concentrations increased at the outlet suggesting a leaching of Hg bound to FeS colloids that may be a dominant mechanism of Hg transport in aquifer environments. These experimental results highlight different biogeochemical mechanisms that can occur in stratified sub-surface aquifers where bacterial activities play a major role on Hg mobility and changes in speciation. Copyright © 2015 Elsevier B.V. All rights reserved.

Methods of Dust Air Flows Reduction at Ore Transfer Facilities of Mining and Processing Plants

Directory of Open Access Journals (Sweden)

Gulmira K. Saparova

2013-01-01

Full Text Available The article describes the most typical schemes of ore stationary transfers. Aspirate units, depending on dust intensity are divided into three groups. Typical schemes of stationary transfers were presented. On the ground of the research, the classification of ore transfer facilities types at mining and processing plants was offered

Microbial oxidation and reduction of inorganic sulphur compounds in relation to the development and control of microorganisms active in leaching operations. Part of a coordinated programme on bacterial leaching of uranium ores

International Nuclear Information System (INIS)

Tuovinen, O.H.

1977-01-01

The project considers the use of Thiobacillus ferroxidans type bacteria for the leaching of metals from ores. The various ways by which Thiobacillus ferroxidans utilizes inorganic sulfur compounds for oxidation, energy, growth and synthesis of cellular material were studied. The report briefly describes the scope and background of the project, and a list of publications describing experimental methods and research materials used is given. Unpublished work commenced during the Research Contract includes three major projects: (1) Transition of Thiobacillus ferroxidans from heterotrophic growth on fucose to autotropic growth on ferrous-iron; (2) development of a method to determine the ATP-content of bacteria attached to ore particles; (3) microbiological and chemical interactions of inorganic sulfur compounds. These three projects are summarized briefly

Radon risk in ore miners

International Nuclear Information System (INIS)

Beno, M.

1997-01-01

Underground workers are exposed to various clastogenic agents. One of these agents, radon, attracts attention of recent research as it causes lung cancer in the population occupationally exposed to its various concentrations especially in mine air of uranium mines or ore mines. This paper is a pilot study in which the numbers of chromosomal aberrations (CA) in lymphocytes of ore mines (Nizna Slana-iron ore, Hnusta-talc ore) located in east central Slovakia were followed and related to the lifetime underground radon exposure and to lifetime smoking. Seventy miners volunteering after an informed consent served as donors of venous blood. Twenty healthy pro-bands, age matched with the miners, which never worked underground (mostly clerks) served as donors of control blood samples. The exposure to radon and smoking has been estimated according to working-records and personal anamnesis. The findings unequivocally showed a small but statistically significant clastogenic effect of the exposure to underground environment of the mines concerned. This study has shown also a small but significant influence of smoking, which in the subgroup of miners working underground less than 1500 shifts may have acted synergically with the underground exposure. It was concluded tat: (1) Significantly higher counts of chromosomal aberrations in lymphocytes of 70 miners than in an age matched control group of 20 white-collar workers were found; (2) The higher counts of chromosomal aberrations could be ascribed to underground exposure of miners and to smoking; (3) The positive dependence of the number of chromosomal aberrations from the exposure to smoking was loose and it was expressed by significantly higher chromosomal aberrations counts in the group of miners working less than 1500 shifts underground; (4) A dependence of chromosomal aberrations counts from the exposure to radon could not be assessed. At relatively low numbers of pro-bands in subgroups it was not ruled out the confounding

Enumeration and characterization of microorganisms associated with the uranium ore deposit at Cigar Lake, Canada. Informal report

International Nuclear Information System (INIS)

Francis, A.J.; Joshi-Tope, G.; Gillow, J.B.; Dodge, C.J.

1994-03-01

The high-grade uranium deposit at Cigar Lake, Canada, is being investigated as a natural analog for the disposal of nuclear fuel waste. Geochemical aspects of the site have been studied in detail, but the microbial ecology has not been fully investigated. Microbial populations in an ore sample and in groundwater samples from the vicinity of the ore zone were examined to determine their effect on uranium mobility. Counts of the total number of bacteria and of respiring bacteria were obtained by direct microscopy, and the viable aerobic and anaerobic bacteria were assessed as colony forming units (CFUs) by the dilution plating technique. In addition, the population distribution of denitrifiers, fermenters, iron- and sulfur-oxidizers, iron- and sulfate-reducers, and methanogens was determined by the most probable number (MPN) technique

Prediction of ferric iron precipitation in bioleaching process using partial least squares and artificial neural network

Directory of Open Access Journals (Sweden)

Golmohammadi Hassan

2013-01-01

Full Text Available A quantitative structure-property relationship (QSPR study based on partial least squares (PLS and artificial neural network (ANN was developed for the prediction of ferric iron precipitation in bioleaching process. The leaching temperature, initial pH, oxidation/reduction potential (ORP, ferrous concentration and particle size of ore were used as inputs to the network. The output of the model was ferric iron precipitation. The optimal condition of the neural network was obtained by adjusting various parameters by trial-and-error. After optimization and training of the network according to back-propagation algorithm, a 5-5-1 neural network was generated for prediction of ferric iron precipitation. The root mean square error for the neural network calculated ferric iron precipitation for training, prediction and validation set are 32.860, 40.739 and 35.890, respectively, which are smaller than those obtained by PLS model (180.972, 165.047 and 149.950, respectively. Results obtained reveal the reliability and good predictivity of neural network model for the prediction of ferric iron precipitation in bioleaching process.

Development and application of an instrument for analysis of iron in laterite ore with the characteristics needed for use in nickel production. Part of a coordinated programme on on-line X-ray and neutron techniques for industrial process control

International Nuclear Information System (INIS)

Vizoso, J.R.

1980-06-01

This document describes the performance testing of an instrument for the analysis of iron laterite ore used in the production of nickel. It proved to give satisfactory results with an error less or equal to 1% under working conditions (20 0 C - 40 0 C, 80% - 85% relative humidity)

Ore-forming fluid system of bauxite in WZD area of northern Guizhou province, China

Science.gov (United States)

Cui, Tao

2017-12-01

The ore-forming fluid system of bauxite in Wuchuan-Zheng,an-Daozhen (short for WZD) Area of northern Guizhou Province was studied from the perspective of deposit formation mechanism. It was discovered that ore-forming fluids were mainly effective for transporting and leaching during the formation of bauxite. The means of transport mainly included colloidal transport, suspended transport and gravity flow transport. In the course of their leaching, fluids had a range of chemical reactions, as a result of which elements such as silicon and iron migrated downwards. In this process, properties of fluids changed as well.

Comparison of the Efficiencies of Zero-Valent Iron Nanoparticles and Stabilized Iron Nanoparticles for Nitrate Reduction from Polluted Waters

Directory of Open Access Journals (Sweden)

Fatemeh Nooralivand

2015-12-01

Full Text Available The present study was conducted to evaluate the feasibility of zero-valent iron nanoparticles (ZVIN for the removal of nitrate from aqueous solutions. For this purpose, bare zero-valent iron nanoparticles (bare-ZVIN and CMC-ZVIN were synthesized using the borohydride reduction method and their morphological characteristics were examined via scanning electron microscopy (SEM, X-ray diffraction (XRD, and Fourier Transmission Infrared Spectroscopy (FTIR. The effects of pH of the aqueous solution, initial nitrate concentration, ZVIN concentration, and contact time on nitrate reduction were investigated as operational parameters and the kinetics of nitrate reduction was studied in batch experiments. The results showed that 93.65% of nitrate was removed by stabilized nanoparticles at pH=6 while non-stabilized nanoparticles at pH=2 were able to remove 85.55% of the nitrate.Furthermore, nitrate reduction was enhanced by increasing ZVIN concentration and contact time while it was decreased as a result of increasing initial nitrate concentration. The major product of nitrate reduction at an acidic pH was found to be ammonium; at an alkaline pH, however, nitrate was converted to nitrogen and nitrite production dropped to less than 2%. Kinetic analysis demonstrated that denitrification of nitrate by the nanoparticles fitted well with first-order and second-order reaction models. The results also demonstrated that the stabilized ZVI nanoparticles were more effective than bare-ZVIN for nitrate reduction in aqueous solutions.

Status report from USSR [Processing of Low-Grade Uranium Ores]; Doklad o sostoyanii voprosa v SSSR

Energy Technology Data Exchange (ETDEWEB)

Zefirov, A P [Gosudarstvennyj Komitet Po Ispol' zovaniyu Atomnoj Ehnergii SSSR, Moskva, Union of Soviet Socialist Republics (Russian Federation)

1967-06-15

The uranium industry for processing poor uranium ores in the USSR was established in recent years. As a result of research work institutions and enterprises in the development of this industry was provided by rapid technological advances that allowed dramatically increased productivity, reduced consumption of reagents, simplified process flow diagrams, and reduced production costs. At present, the basis for uranium industry, including and poor uranium ore deposits in the USSR are with different content valuable components (uranium, phosphorus, molybdenum, rare earth elements, thorium, iron, .. .)

Understanding the role of multiheme cytochromes in iron(III) reduction and arsenic mobilization by Shewanella sp. ANA-3

Science.gov (United States)

Reyes, C.; Duenas, R.; Saltikov, C.

2006-12-01

The reduction of Fe (III) to Fe (II) and of arsenate (As (V)) to arsenite (As (III)) by Fe (III) reducing and As (V) respiring prokaryotes such as the bacterium Shewanella sp. ANA-3 may contribute to arsenic mobilization in aquifers contaminated with arsenic, specifically in places such as Bangladesh. Under oxic conditions As (V) predominates and is often adsorbed onto mineral surfaces such as amorphous ferrihydrite. However, under anoxic conditions As (III) predominates, sorbs to fewer minerals, and has a greater hydrologic mobility compared to As (V). The genetic mechanism underlying arsenic release from subsurface material most likely involves a combination of respiratory gene clusters (e.g. mtr/omc and arr). In this study, we are investigating the genetic pathways underlying arsenic mobilization. We have generated various mutations in the mtr/omc gene cluster, which encodes several outermembrane decaheme c-type cytochromes. Deletions in one mtr/omc gene did not eliminate iron reduction. However, strains carrying multiple gene deletions were greatly impaired in iron reduction abilities. Work is currently underway to generate combinations of iron reduction and arsenate reduction single and double mutants that will be used to investigate microbial mobilization of arsenic in flow-through columns containing As (V)-HFO coated sand. This work will address the importance of arsenate reduction and iron reduction in the mobilization of arsenic.

Geochemistry of some banded iron-formations of the archean ...

Indian Academy of Sciences (India)

Diagenetic fluids from the sea floor sediments and river water might have played .... (in wt%) of the banded iron-formations of Archaean supracrustal belts (Iron Ore Group) of Jharkhand–Orissa region. Gandhamardan. Deo river section. H/1/1 H/1/2 H/1/3 H/1/4 H/1/5 .... indicate that contamination by pyroclastic debris.

Raman spectroscopy of efflorescent sulfate salts from Iron Mountain Mine Superfund Site, California

Science.gov (United States)

Sobron, Pablo; Alpers, Charles N.

2013-01-01

The Iron Mountain Mine Superfund Site near Redding, California, is a massive sulfide ore deposit that was mined for iron, silver, gold, copper, zinc, and pyrite intermittently for nearly 100 years. As a result, both water and air reached the sulfide deposits deep within the mountain, producing acid mine drainage consisting of sulfuric acid and heavy metals from the ore. Particularly, the drainage water from the Richmond Mine at Iron Mountain is among the most acidic waters naturally found on Earth. The mineralogy at Iron Mountain can serve as a proxy for understanding sulfate formation on Mars. Selected sulfate efflorescent salts from Iron Mountain, formed from extremely acidic waters via drainage from sulfide mining, have been characterized by means of Raman spectroscopy. Gypsum, ferricopiapite, copiapite, melanterite, coquimbite, and voltaite are found within the samples. This work has implications for Mars mineralogical and geochemical investigations as well as for terrestrial environmental investigations related to acid mine drainage contamination.

Raman spectroscopy of efflorescent sulfate salts from Iron Mountain Mine Superfund Site, California.

Science.gov (United States)

Sobron, Pablo; Alpers, Charles N

2013-03-01

The Iron Mountain Mine Superfund Site near Redding, California, is a massive sulfide ore deposit that was mined for iron, silver, gold, copper, zinc, and pyrite intermittently for nearly 100 years. As a result, both water and air reached the sulfide deposits deep within the mountain, producing acid mine drainage consisting of sulfuric acid and heavy metals from the ore. Particularly, the drainage water from the Richmond Mine at Iron Mountain is among the most acidic waters naturally found on Earth. The mineralogy at Iron Mountain can serve as a proxy for understanding sulfate formation on Mars. Selected sulfate efflorescent salts from Iron Mountain, formed from extremely acidic waters via drainage from sulfide mining, have been characterized by means of Raman spectroscopy. Gypsum, ferricopiapite, copiapite, melanterite, coquimbite, and voltaite are found within the samples. This work has implications for Mars mineralogical and geochemical investigations as well as for terrestrial environmental investigations related to acid mine drainage contamination.

Discovery of a Novel Cationic Surfactant: Tributyltetradecyl-Phosphonium Chloride for Iron Ore Flotation: From Prediction to Experimental Verification

Directory of Open Access Journals (Sweden)

Pan Chen

2017-12-01

Full Text Available In this work, tributyltetradecyl-phosphonium chloride (TTPC, has been first introduced to be a novel and efficient cationic surfactant for cationic reverse flotation separation of quartz from magnetite. The first-principles density functional theory calculations, Zeta potential measurements and adsorption isotherm measurements consistently predict that TTPC may be a promising collector that is better than dodecyl triethyl ammonium chloride (DTAC, based on the facts that TTPC and DTAC both prefer to physically adsorb on the quartz surface owing to electrostatic force, but the active part (P+(C4H93 of TTPC takes much more positive charges than that (N+(CH33 of DTAC. The micro-flotation and Bench-scale flotation results further verify that TTPC presents a stronger collecting power and much better selectivity for iron ore reverse flotation in comparison to the conventional collector DTAC. Furthermore, the corresponding adsorption mechanism of TTPC on the quartz have also been investigated in detail. This work might show a good example to discover a potential candidate collector by analogy with a known excellent collector based on reasonable prediction.

New route for uranium concentrate production from Caetite ore, Bahia State, Brazil; dynamic leaching - direct precipitation

Energy Technology Data Exchange (ETDEWEB)

Morais, Carlos A. [Centro de Desenvolvimento da Tecnologia Nuclear (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil)]. E-mail: cmorais@cdtn.br; Gomiero, Luiz A.; Scassiotti Filho, Walter [Industrias Nucleares do Brasil S.A. (INB), Caetite, BA (Brazil)]. E-mails: gomiero@inb.gov.br; scassiotti@inb.gov.br

2007-07-01

The common uranium concentrate production consists of ore leaching, uranium purification/concentration by solvent extraction and uranium precipitation as ammonium diuranate steps. In the present work, a new route of uranium concentrate production from Caetite, BA-Brazil ore was investigated. The following steps were investigated: dynamic leaching of the ground ore with sulfuric acid; sulfuric liquor pre-neutralization until pH 3.7; uranium peroxide precipitation. The study was carried out in bath and continuous circuits. In the dynamic leaching of ground ore in agitated tanks the uranium content in the leached ore may be as low as 100 {mu}g/g U{sub 3}O{sub 8}, depending on grinding size. In the pre-neutralization step, the iron content in the liquor is decreased in 99 wt.%, dropping from 3.62 g/L to 0.030 g/L. The sulfate content in the liquor reduces from 46 g/L to 22 g/L. A calcinated final product assaying 99.7 wt.% U{sub 3}O{sub 8} was obtained. The full process recovery was over 94%. (author)

On Intensive Late Holocene Iron Mining and Production in the Northern Congo Basin and the Environmental Consequences Associated with Metallurgy in Central Africa

Science.gov (United States)

Lupo, Karen D.; Schmitt, Dave N.; Kiahtipes, Christopher A.; Ndanga, Jean-Paul; Young, D. Craig; Simiti, Bernard

2015-01-01

An ongoing question in paleoenvironmental reconstructions of the central African rainforest concerns the role that prehistoric metallurgy played in shaping forest vegetation. Here we report evidence of intensive iron-ore mining and smelting in forested regions of the northern Congo Basin dating to the late Holocene. Volumetric estimates on extracted iron-ore and associated slag mounds from prehistoric sites in the southern Central African Republic suggest large-scale iron production on par with other archaeological and historically-known iron fabrication areas. These data document the first evidence of intensive iron mining and production spanning approximately 90 years prior to colonial occupation (circa AD 1889) and during an interval of time that is poorly represented in the archaeological record. Additional site areas pre-dating these remains by 3-4 centuries reflect an earlier period of iron production on a smaller scale. Microbotanical evidence from a sediment core collected from an adjacent riparian trap shows a reduction in shade-demanding trees in concert with an increase in light-demanding species spanning the time interval associated with iron intensification. This shift occurs during the same time interval when many portions of the Central African witnessed forest transgressions associated with a return to moister and more humid conditions beginning 500-100 years ago. Although data presented here do not demonstrate that iron smelting activities caused widespread vegetation change in Central Africa, we argue that intense mining and smelting can have localized and potentially regional impacts on vegetation communities. These data further demonstrate the high value of pairing archeological and paleoenvironmental analyses to reconstruct regional-scale forest histories. PMID:26161540

Microbial dissimilatory iron(III) reduction: Studies on the mechanism and on processes of environmental relevance

OpenAIRE

Jahn, Michael

2005-01-01

Many microbes are able to respire aerobically oxygen or anaerobically other electron acceptors for example sulphate, nitrate, manganese(IV) or Fe(III). As iron minerals are widespread in nature, dissimilatory iron(III) reduction by different microorganisms is a very important process of anaerobic respiration. The general goal of this work was to improve the knowledge of processes, in which iron-reducing microbes are said to play an important role. For this purpose, in one part the focus wa...

Unintentional production of persistent chlorinated and brominated organic pollutants during iron ore sintering processes.

Science.gov (United States)

Li, Sumei; Liu, Guorui; Zheng, Minghui; Liu, Wenbin; Li, Jinhui; Wang, Mei; Li, Changliang; Chen, Yuan

2017-06-05

Iron ore sintering (SNT) processes are major sources of unintentionally produced chlorinated persistent organic pollutants (POPs), including polychlorinated dibenzo-p-dioxins/dibenzofurans (PCDD/Fs), polychlorinated biphenyls (PCBs), and polychlorinated naphthalenes (PCNs). However, few studies of emissions of brominated POPs, such as polybrominated dibenzo-p-dioxins/dibenzofurans (PBDD/Fs) and polybrominated diphenyl ethers (PBDEs), during SNT have been performed. Stack gas and fly ash samples from six typical SNT plants in China were collected and analyzed to determine the concentrations and profiles of PCDD/Fs, PCBs, PCNs, PBDD/Fs, and PBDEs, as well as any correlations among these compounds. The PCDD/F, PCB, PCN, PBDD/F, and PBDE emission factors were 2.47, 0.61, 552, 0.32, and 107μgt -1 , respectively (109, 4.07, 10.4, 4.41 and 0.02ng toxic equivalents t -1 , respectively). PCBs were the most abundant compounds by mass, while PCNs were the next most abundant, contributing 51% and 42% to the total POP concentration, respectively. However, PCDD/Fs were the dominant contributors to the chlorinated and brominated POP toxic equivalent concentrations, contributing 89% to the total toxic equivalent concentration. The PCDD/F and other chlorinated and brominated POP concentrations were positively correlated, indicating that chlorinated and brominated POP emissions could be synergistically decreased using the best available technologies/best environmental practices already developed for PCDD/Fs. Copyright © 2017 Elsevier B.V. All rights reserved.

Advances and Opportunities in Ore Mineralogy

Directory of Open Access Journals (Sweden)

Nigel J. Cook

2017-11-01

Full Text Available The study of ore minerals is rapidly transforming due to an explosion of new micro- and nano-analytical technologies. These advanced microbeam techniques can expose the physical and chemical character of ore minerals at ever-better spatial resolution and analytical precision. The insights that can be obtained from ten of today’s most important, or emerging, techniques and methodologies are reviewed: laser-ablation inductively-coupled plasma mass spectrometry; focussed ion beam-scanning electron microscopy; high-angle annular dark field scanning transmission electron microscopy; electron back-scatter diffraction; synchrotron X-ray fluorescence mapping; automated mineral analysis (Quantitative Evaluation of Mineralogy via Scanning Electron Microscopy and Mineral Liberation Analysis; nanoscale secondary ion mass spectrometry; atom probe tomography; radioisotope geochronology using ore minerals; and, non-traditional stable isotopes. Many of these technical advances cut across conceptual boundaries between mineralogy and geochemistry and require an in-depth knowledge of the material that is being analysed. These technological advances are accompanied by changing approaches to ore mineralogy: the increased focus on trace element distributions; the challenges offered by nanoscale characterisation; and the recognition of the critical petrogenetic information in gangue minerals, and, thus the need to for a holistic approach to the characterization of mineral assemblages. Using original examples, with an emphasis on iron oxide-copper-gold deposits, we show how increased analytical capabilities, particularly imaging and chemical mapping at the nanoscale, offer the potential to resolve outstanding questions in ore mineralogy. Broad regional or deposit-scale genetic models can be validated or refuted by careful analysis at the smallest scales of observation. As the volume of information at different scales of observation expands, the level of complexity

Effects of ferrous ions on the reductive dechlorination of trichloroethylene by zero-valent iron

International Nuclear Information System (INIS)

Liu, C.-C.; Tseng, D.-H.; Wang, C.-Y.

2006-01-01

The surface characteristics of zero-valent iron (ZVI) and the efficiency of reductive dechlorination of trichloroethylene (TCE) in the presence of ferrous ions were studied. The experimental results indicated that the acid-washing of a metallic iron sample enhanced the efficiency of TCE degradation by ZVI. This occurred because acid-washing changed the conformation of oxides on the surface of iron from maghemite (γ-Fe 2 O 3 ) to the more hydrated goethite (α-FeOOH), as was confirmed by XPS analysis. However, when ferrous ions were simultaneous with TCE in water, the TCE degradation rate decreased as the concentration of ferrous ion increased. This was due to the formation of passive precipitates of ferrous hydroxide, including maghemite and magnetite (Fe 3 O 4 ), that coated on the surface of acid-washed ZVI, which as a result inhibited the electron transfer and catalytic hydrogenation mechanisms. On the other hand, in an Fe 0 -TCE system without the acid-washing pretreatment of ZVI, ferrous ions were adsorbed into the maghemite lattice which was then converted to semiconductive magnetite. Thus, the electrons were transferred from the iron surface and passed through the precipitates, allowing for the reductive dechlorination of TCE

76 FR 17548 - Prevention of Significant Deterioration (PSD) and Nonattainment New Source Review (NSR...

Science.gov (United States)

2011-03-30

...; (vi) Primary aluminum ore reduction plants; (vii) Primary copper smelters; (viii) Municipal... acid plants; (x) Petroleum refineries; (xi) Lime plants; (xii) Phosphate rock processing plants; (xiii... smelters; (e) Iron and steel mills; (f) Primary aluminum ore reduction plants; (g) Primary copper smelters...

Comprehensive Report to Congress Clean Coal Technology Program: Clean power from integrated coal/ore reduction

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-10-01

This report describes a clean coal program in which an iron making technology is paired with combined cycle power generation to produce 3300 tons per day of hot metal and 195 MWe of electricity. The COREX technology consists of a metal-pyrolyzer connected to a reduction shaft, in which the reducing gas comes directly from coal pyrolysis. The offgas is utilized to fuel a combined cycle power plant.

Fe extraction from çayeli copper ores by bioleaching with eco freiendly acidithiobacillus ferrooxidans

International Nuclear Information System (INIS)

Kocadagistan, M.E.; Bayhan, Y.K.

2017-01-01

Recently, biological treatment; an important recovery process, has became important from the environmental and economical respects in recovery of metallic values from low-grade sulfur-bearing ores or concentrates. Bacterial ore leaching can be applied to extract heavy metals from low grade ores, industrial wastes and other materials on an industrial scale by different procedures. The main objective of this work was to investigate the dissolution of Fe from Çayeli copper ores, via a bioleaching process using Acidithiobacillus ferrooxidans. Experiments performed with batch operation in jar test equipment were conducted at different pH values, pulp densities, inoculum volumes, particle sizes, stirring conditions and operation times. The optimal parameters were found as follows; at pH 2, the pulp density; 4% (w/v), inoculum volume; 4% (v/v), stirring rate; 120 rpm and particle size; -0.053 mm for 192nd and 288th hours, at pH 2, the pulp density; 4% (w/v), inoculum volume; 5% (v/v), stirring speed; 200 rpm and particle size; -0.053 mm for 384th and 480th hours. By performing the bioleaching process under these conditions, almost 99% of the iron extent in the ore was transfer from ore into solution, however the experiments in which distilled water was used instead of modified 9K*, only 18.5% Fe efficiency was obtained. (author)

Bioprocessing of ores: Application to space resources

Science.gov (United States)

Johansson, Karl R.

1992-01-01

The role of microorganisms in the oxidation and leaching of various ores (especially those of copper, iron, and uranium) is well known. This role is increasingly being applied by the mining, metallurgy, and sewage industries in the bioconcentration of metal ions from natural receiving waters and from waste waters. It is concluded that bioprocessing using bacteria in closed reactors may be a variable option for the recovery of metals from the lunar regolith. Obviously, considerable research must be done to define the process, specify the appropriate bacteria, determine the necessary conditions and limitations, and evaluate the overall feasibility.

Distribution of the ore elements in ore bodies of the Zapolyarnoe field (Kola Peninsula

Directory of Open Access Journals (Sweden)

D. V. Taymasov

2017-12-01

Full Text Available The author conducted studies of the chemical zonality of ore deposits of all types for the sulfide-copper-nickel deposit Zapolyarnoe. Within the deposit of sulfide-copper-nickel ores Zapolyarnoe are the following industrial types of ores: rich interspersed ores, which are interspersed mineralization in peridotites; brecciated ores formed by detrital material; poor interspersed ores characterized by vein-interspersed mineralization; solid ores in a form of massive sulphide emissions. This work is based on operational and detailed exploration data. The author sorted samples according to the types of ores. Using the results, the author derived regression lines and their formulas to rectilinear dependencies. Analysis of the graphs showed that for all types of ores the dependences of copper and cobalt content on nickel content are direct, but at that, in thick-interspersed and brecciated types they are similar, and in scattered-interspersed they differ significantly. It becomes clear that correlation of copper and nickel in ore body depends on the scattered-interspersed ores, whereas the correlation of cobalt and nickel is determined mainly by thick-interspersed and brecciated ores. Dependencies between nickel, copper and cobalt in ores change when concentration of nickel in the ore changes. The graphs also show that the ratio of Ni/Cu in breccias and scattered-interspersed ores, as well as in near-ore metaperidotites, is almost constant at different nickel concentrations, on average 2:1.5 and 1, respectively. Thick- interspersed ores show the tendency towards an increase in the ratio with an increase in nickel content. The Ni/Co ratio increases with an increase of Ni concentration in all types of ores. In rich ores, growth occurs along a stepped curve, and in breccias – rectilinearly. Thus, the analysis of distribution of ore elements in ore bodies indicates a complex heterogeneous composition of sulphide mineralizations in different types of ores

Evidence for the Occurrence of Microbial Iron Reduction in Bulk Aerobic Unsaturated Sediments

Science.gov (United States)

Cooper, D. C.; Kukkadapu, R. K.; Smith, W. A.; Fox, D. T.; Plummer, M. A.; Hull, L. C.

2003-12-01

Radionuclide transport experiments conducted in a large, meso-scale column reactor (MSCR, 10 ft high x 3 ft dia) operated under unsaturated flow conditions with simulated rainwater influent provide evidence that microbial iron reduction can occur in bulk-aerobic vadose zone systems with a low organic carbon content (~0.5 wt%). Soil gas analyses indicate that CO2 varied between ~0.1% of soil gas (top) and 12% to 18% of soil gas (bottom). O2 varied inversely with CO2, and the ratio of (CO2 produced) / (O2 consumed) was 0.8 +/- 0.1. NO3- was present at high concentrations, and originated from soluble NO3- salts present in the packing material. Ammonia was present at low levels, and limited NO2- production was observed. There was no increase in aqueous iron, and methane and sulfide were not produced. M\\H{o}ssbauer analyses of sediment iron mineralogy indicate that the sedimentary iron in the packing material is 63% illite Fe(III), 16% illite Fe(II), 13% hematite, and 8% poorly-crystalline/small-particulate (pc/sp) iron oxide. Sediments collected from the lower portion of the column (5.5 fbs, feet below surface) still contain illite and hematite, but have lost the pc/sp iron oxide component. The Fe(III)/Fe(II) ratio of the illite appears to be unchanged at this depth. Analyses of sediment extractable DNA and cell number indicate that bacterial abundances increase from the surface to 0.5 fbs, and then remain constant with depth. Initial results from DGGE and 16s rDNA clone libraries indicate that microbial community structure alters with increasing depth, decreasing O2 content, and loss of pc/sp iron oxides. These data indicate a predominance of Clostridium at the column top, with Bacillus, Desulfobacterium, and Pseudomonas also providing a significant contribution. At 0.5 fbs, Clostridium represents a larger fraction of the total community with Desulfobacterium present as the second most abundant component. By 5.5 fbs, Clostridium is a minor component and the community

Uranium ores

International Nuclear Information System (INIS)

Poty, B.; Roux, J.

1998-01-01

The processing of uranium ores for uranium extraction and concentration is not much different than the processing of other metallic ores. However, thanks to its radioactive property, the prospecting of uranium ores can be performed using geophysical methods. Surface and sub-surface detection methods are a combination of radioactive measurement methods (radium, radon etc..) and classical mining and petroleum prospecting methods. Worldwide uranium prospecting has been more or less active during the last 50 years, but the rise of raw material and energy prices between 1970 and 1980 has incited several countries to develop their nuclear industry in order to diversify their resources and improve their energy independence. The result is a considerable increase of nuclear fuels demand between 1980 and 1990. This paper describes successively: the uranium prospecting methods (direct, indirect and methodology), the uranium deposits (economical definition, uranium ores, and deposits), the exploitation of uranium ores (use of radioactivity, radioprotection, effluents), the worldwide uranium resources (definition of the different categories and present day state of worldwide resources). (J.S.)

Magnetic concentration of iron-titanium ore with vanadium concentrate from campo Alegre de Lourdes - Bahia, Brazil

International Nuclear Information System (INIS)

Delgado, O.; Silva, F.T. da; Ogasawara, T.; Soares, G.F.

1988-01-01

The feasibility studies of magnetic concentration of the Campo Alegre de Lourdes ore were carried out, trying to obtain a maximum recovery of vanadium. As a consequence of the complex nature of the ore, mainly due to the presence of ilmenite as a exolutions in the interior of hematite/martite particles, it was not possible to separate the hematite-ilmenite eficiently, wich would be necessary for obtaining a high grade vanadium concentrate with low titanium content. (author) [pt

Final feasibility study of possibilities and potentials of the disused iron ore mine Konrad (FRG) for low-level waste and decommissioning waste disposal

International Nuclear Information System (INIS)

Brewitz, W.; Stippler, R.

1982-01-01

The ''Institut fur Tieflagerung'' of the Gesellschaft fur Strahlen- and Umweltforschung, in collaboration with the Kernforschungszentrum Karlsruhe, carries out geoscientific and technical investigations in the disused iron ore mine Konrad. The aim is to prove the mine's feasibility for the disposal of low-level radioactive waste and decommissioning waste as well as the use of the existing mining installations. The investigations were initiated in 1975 and are being financed by the Minister for Research and Technology of the Federal Republic of Germany. Since 1978 the work is being supported as well by the Commission of the European Community in the scope of two years each. So far an amount of 60 mio DM has been spent, 86% for maintenance and further operation of the mine and 14% for research work

Bacterial Oxidation and Reduction of Iron in the Processes of Creation and Treatment of Acid Mining Waters

Directory of Open Access Journals (Sweden)

Daniel Kupka

2004-12-01

Full Text Available Acid mine drainages (AMDs arise at the weathering of sulphidic minerals. The occurrence of acidic streams is commonly associated with the human mining activities. Due to the disruption and excavation of sulphide deposits, the oxidation processes have initiated. Acidic products of sulphide oxidation accelerate the degradation of accompanying minerals. AMDs typically contain high concentrations of sulfuric acid and soluble metals and cause serious ecological problems due to the water pollution and the devastation of adjacent country. Microbial life in these extremely acidic environments may be considerably diverse. AMDs are abundant in bacteria capable to oxidize and/or to reduce iron. The rate of bacterial oxidation of ferrous iron released from pyrite surfaces is up to one million times faster than the chemical oxidation rate at low pH. Bacterial regeneration of ferric iron maintains the continuity of pyrite oxidation and the production of AMDs. Another group of microorganisms living in these environments are acidophilic ferric iron reducing bacteria. This group of microorganisms has been discovered only relatively recently. Acidophilic heterotrophic bacteria reduce ferric iron in either soluble or solid forms to ferrous iron. The reductive dissolution of ferric iron minerals brings about a mobilization of iron as well as associated heavy metals. The Bacterial oxidation and reduction of iron play an important role in the transformation of either crystalline or amorphous iron-containing minerals, including sulphides, oxides, hydroxysulfates, carbonates and silicates. This work discusses the role of acidophilic bacteria in the natural iron cycling and the genesis of acidic effluents. The possibilities of application of iron bacteria in the remediation of AMDs are also considered.

Effects of ferrous ions on the reductive dechlorination of trichloroethylene by zero-valent iron

Energy Technology Data Exchange (ETDEWEB)

Liu, C.-C. [Graduate Institute of Environmental Engineering, National Central University, Chungli, Taiwan 32001 (China); Tseng, D.-H. [Graduate Institute of Environmental Engineering, National Central University, Chungli, Taiwan 32001 (China)]. E-mail: dhtseng@ncuen.ncu.edu.tw; Wang, C.-Y. [Graduate Institute of Environmental Engineering, National Central University, Chungli, Taiwan 32001 (China)

2006-08-25

The surface characteristics of zero-valent iron (ZVI) and the efficiency of reductive dechlorination of trichloroethylene (TCE) in the presence of ferrous ions were studied. The experimental results indicated that the acid-washing of a metallic iron sample enhanced the efficiency of TCE degradation by ZVI. This occurred because acid-washing changed the conformation of oxides on the surface of iron from maghemite ({gamma}-Fe{sub 2}O{sub 3}) to the more hydrated goethite ({alpha}-FeOOH), as was confirmed by XPS analysis. However, when ferrous ions were simultaneous with TCE in water, the TCE degradation rate decreased as the concentration of ferrous ion increased. This was due to the formation of passive precipitates of ferrous hydroxide, including maghemite and magnetite (Fe{sub 3}O{sub 4}), that coated on the surface of acid-washed ZVI, which as a result inhibited the electron transfer and catalytic hydrogenation mechanisms. On the other hand, in an Fe{sup 0}-TCE system without the acid-washing pretreatment of ZVI, ferrous ions were adsorbed into the maghemite lattice which was then converted to semiconductive magnetite. Thus, the electrons were transferred from the iron surface and passed through the precipitates, allowing for the reductive dechlorination of TCE.

Uranium ore processing

International Nuclear Information System (INIS)

Ritcey, G.M.; Haque, K.E.; Lucas, B.H.; Skeaff, J.M.

1983-01-01

The authors have developed a complete method of recovering separately uranium, thorium and radium from impure solids such as ores, concentrates, calcines or tailings containing these metals. The technique involves leaching, in at least one stage. The impure solids in finely divided form with an aqueous leachant containing HCl and/or Cl 2 until acceptable amounts of uranium, thorium and radium are dissolved. Uranium is recovered from the solution by solvent extraction and precipitation. Thorium may also be recovered in the same manner. Radium may be recovered by at least one ion exchange, absorption and precipitation. This amount of iron in the solution must be controlled before the acid solution may be recycled for the leaching process. The calcine leached in the first step is prepared in a two stage roast in the presence of both Cl 2 and a metal sulfide. The first stage is at 350-450 0 and the second at 550-700 0

Environmental natural radioactive and radiation hazard in sedimentary rocks for manganese-iron ore at Um Bogma Area, Sinai, Egypt

International Nuclear Information System (INIS)

Abu-Zeid, H.M; Nada, A; Abd-Elmaksoud, T.M; Ragab, F.M.; El-Assy, I

2011-01-01

The aim of this study was to measure concentrations and distributions of natural radionuclides occurring in sedimentary rocks. The activity concentrations of the naturally occurring radionuclides 238 U, 232 Th,and 40 K in the manganese-iron ore of Um Bogma area which subdivided into three localities Wadi Nasieb (NS), Abu Thor (AT) and Um Bogma (UB) were measured using a high-purity germanium detector.The average concentration values of 238 U, 232 Th, and 40 K in the surveyed samples in Wadi Nasieb are 261.38, 9.57 and 130.63 Bqkg -1 respectively also in Abu Thor 224.51,6.7,94.99 Bqkg -1 and in Um Bogma 441.47,7.87 and 272.69 Bqkg -1 . The overall outdoor terrestrial gamma dose rates fluctuate from 103.38 to 193.5 nGyh -1 for all localities. The annual effective dose rate for all localities ranged from 0.13 to 0.24 mSvy -1 have been compared with the global averages which are within the safety range for workers in the studied localities.

Biogenic non-crystalline U(IV) revealed as major component in uranium ore deposits

Science.gov (United States)

Bhattacharyya, Amrita; Campbell, Kate M.; Kelly, Shelly D.; Roebbert, Yvonne; Weyer, Stefan; Bernier-Latmani, Rizlan; Borch, Thomas

2017-06-01

Historically, it is believed that crystalline uraninite, produced via the abiotic reduction of hexavalent uranium (U(VI)) is the dominant reduced U species formed in low-temperature uranium roll-front ore deposits. Here we show that non-crystalline U(IV) generated through biologically mediated U(VI) reduction is the predominant U(IV) species in an undisturbed U roll-front ore deposit in Wyoming, USA. Characterization of U species revealed that the majority (~58-89%) of U is bound as U(IV) to C-containing organic functional groups or inorganic carbonate, while uraninite and U(VI) represent only minor components. The uranium deposit exhibited mostly 238U-enriched isotope signatures, consistent with largely biotic reduction of U(VI) to U(IV). This finding implies that biogenic processes are more important to uranium ore genesis than previously understood. The predominance of a relatively labile form of U(IV) also provides an opportunity for a more economical and environmentally benign mining process, as well as the design of more effective post-mining restoration strategies and human health-risk assessment.

Termomagnetic investigations influence coal and organic carbon on transformation structure of hematite to magnetite

Directory of Open Access Journals (Sweden)

Dudchenko N.O.

2014-12-01

Full Text Available Thermomagnetic investigations of hematite into magnetite transformations by activated carbon and starch were carried-out using laboratory facility, that allows automatic registration of sample magnetization with the temperature (the rate of sample heating/cooling was 65-80°/min. It was shown, that reduction of hematite by starch occurs by the temperatures up to 650°С and leads to formation of magnetic material with saturation magnetization ~50 А*m2/kg. Reduction of hematite by activated coal in the same temperature range leads to formation of the product with saturation magnetization ~0,5 А*m2/kg. The problem of the development and introduction of new energy-efficient methods of enriching these types of iron ore, which can significantly increase the profitability of using oxidized iron ore in the creation of iron ore and iron ore solve the environmental problems of the regions. Thermomagnetic curves have received in magnetic hematite transformation product using as a reducing agent activated carbon ZL-302 and compare it with starch, proposed a method developed by us. It is shown that reduction of hematite to magnetite using coal ZL-302 is at a much higher temperature compared to starch. Recovery hematite by starch in the temperature range 400 ° -650 ° C results in a product with magnetization ~ 50 A * m2 / kg. Restoration of charcoal hematite in the same temperature range results in a product with magnetization ~ 0.5 A * m2 / kg, and when heated to 800 ° C magnetization increases to ~ 10 * m2 / kg. Thus, hematite ores starch recovery is less energy that can be used to develop new ways to get iron ore concentrates.

Study of the dry processing of uranium ores

International Nuclear Information System (INIS)

Guillet, H.

1959-02-01

A description is given of direct fluorination of pre-concentrated uranium ores in order to obtain the hexafluoride. After normal sulfuric acid treatment of the ore to eliminate silica, the uranium is precipitated by a load of lime to obtain: either impure calcium uranate of medium grade, or containing around 10% of uranium. This concentrate is dried in an inert atmosphere and then treated with a current of elementary fluorine. The uranium hexafluoride formed is condensed at the outlet of the reaction vessel and may be used either for reduction to tetrafluoride and the subsequent manufacture of uranium metal or as the initial product in a diffusion plant. (author) [fr

Geological structure and prospects of noble metal ore mineralization of the Khayrkhan gabbroid massif (Western Mongolia)

Science.gov (United States)

Kurumshieva, K. R.; Gertner, I. F.; Tishin, P. A.

2017-12-01

An analysis of the distribution of noble metals in zones of sulfide mineralization makes it possible to justify the isolation of four ore-bearing horizons with a specific geochemical zonation. A rise in the gold content relative to palladium and platinum is observed from the bottom upwards along the section of the stratified series of gabbroids. The study of the mineral phases of sulphides and the noble minerals itself indicates the evolution of hydrothermal solutions, which determines the different activity and mobility of the fluid (mercury, tellurium, sulfur) and ore (copper, nickel, iron, platinum, gold and silver) components.

Study on the determination of ore-formation age of primary gold ore

International Nuclear Information System (INIS)

Ying Junlong; Zhao Puyun; Guo Hong

1997-01-01

The accurate determination of gold ore-formation age and ore-source isotope composition are of important significance in the research on gold geology and prospecting. According to the summary of three year indoor and field work, the ore-formation ages and isotope compositions of some typical gold deposits were obtained: The age of gold ore of the Wuhuaaobao deposit in geo-syncline region north to the north margin of North-China paleo-land is 130-120 Ma corresponding to the Late-orogenic stage. The ore-formation age of the Saiwusu gold deposit in the southern platform region is 211 +- 15 Ma, recycling reworking of the old-land. The Hougou-Huangtuliang gold deposit located in the middle of the platform region is 243 +- 7 Ma old attributed to the regeneration ore-formation on the old-land. the age of Jiaojia-Rushan gold deposit in Eastern Shandong is 122.7 +- 3.4 Ma and 128 +- 23 Ma belonging to Yanshanian stage. The Babaoshan gold-silver deposit in Cathaysian old-land is 140 +- 5 Ma old originated from volcanic hydrothermal ore-formation

An innovative method for nondestructive analysis of cast iron artifacts at Hopewell Furnace National Historic Site, Pennsylvania

Science.gov (United States)

Sloto, R.A.; Helmke, M.F.

2011-01-01

Iron ore containing elevated concentrations of trace metals was smelted at Hopewell Furnace during its 113 years of operation (1771-1883). For this study, we sampled iron ore, cast iron furnace products, slag, soil, groundwater, streamflow, and streambed sediment to determine the fate of trace metals released into the environment during the iron-smelting process. Standard techniques were used to sample and analyze all media except cast iron. We analyzed the trace-metal content of the cast iron using a portable X-ray fluorescence spectrometer, which provided rapid, on-site, nondestructive analyses for 23 elements. The artifacts analyzed included eight cast iron stoves, a footed pot, and a kettle in the Hopewell Furnace museum. We measured elevated concentrations of arsenic, copper, lead, and zinc in the cast iron. Lead concentrations as great as 3,150 parts per million were measured in the stoves. Cobalt was detectable but not quantifiable because of interference with iron. Our study found that arsenic, cobalt, and lead were not released to soil or slag, which could pose a significant health risk to visitors and employees. Instead, our study demonstrates these heavy metals remained with the cast iron and were removed from the site.

Environmental radiation hazards around some iron mines and steel plants of Karnataka state

International Nuclear Information System (INIS)

Sannappa, J.

2013-01-01

The primordial radionuclides ( 226 Ra, 232 Th and 40 K) are present in air, food, water, soils, rocks, mineral ores and building materials, are the sources of natural radiation. The sun, stars, rocks, and even our own body emits natural radiation. We live in a sea of natural radioactivity. Work activities involved in naturally occurring radioactive materials (NORM) are potential sources of radiation exposure to workers and members of publics. Iron, Chromite, Uranium, Phosphate and other ores contains higher activity of radionuclides. The iron ore is widely distributed in Bellary, Chitradurga, Tumkur and Chickmagalore districts of Karnataka state. The mining creates a number of environmental problems, that is destructions of important fauna and flora in this affected areas and also this leads various diseases like asthma, leukemia intestine, kidney and liver damage and lung cancer. The environmental γ-radiation levels were measured in this study area using environmental radiation dosimetry. The activity of radionuclides present in the ore samples were estimated by using Hyper Pure Germanium Detector (HPGe). The radon concentration in groundwater and indoor and outdoor concentration were measured by Emanometry and SSNTD techniques. The higher gamma equivalent effective doses were observed at the industrial operation and where the large quantity of iron ore and fines were dumped at the mining sites. The absorbed gamma dose to the workers in study area is slightly higher than the global average. The present work highlights the influence of mining activity, mineral processing and industrial operations are enhanced the fine sized particles, and radon in indoor and outdoor atmosphere is the sources of external radiation dose to the workers and publics. (author)

Preliminary characterization and biological reduction of putative biogenic iron oxides (BIOS) from the Tonga-Kermadec Arc, southwest Pacific Ocean.

Science.gov (United States)

Langley, S; Igric, P; Takahashi, Y; Sakai, Y; Fortin, D; Hannington, M D; Schwarz-Schampera, U

2009-01-01

Sediment samples were obtained from areas of diffuse hydrothermal venting along the seabed in the Tonga sector of the Tonga-Kermadec Arc, southwest Pacific Ocean. Sediments from Volcano 1 and Volcano 19 were analyzed by X-ray diffraction (XRD) and found to be composed primarily of the iron oxyhydroxide mineral, two-line ferrihydrite. XRD also suggested the possible presence of minor amounts of more ordered iron (hydr)oxides (including six-line ferrihydrite, goethite/lepidocrocite and magnetite) in the biogenic iron oxides (BIOS) from Volcano 1; however, Mössbauer spectroscopy failed to detect any mineral phases more crystalline than two-line ferrihydrite. The minerals were precipitated on the surfaces of abundant filamentous microbial structures. Morphologically, some of these structures were similar in appearance to the known iron-oxidizing genus Mariprofundus spp., suggesting that the sediments are composed of biogenic iron oxides. At Volcano 19, an areally extensive, active vent field, the microbial cells appeared to be responsible for the formation of cohesive chimney-like structures of iron oxyhydroxide, 2-3 m in height, whereas at Volcano 1, an older vent field, no chimney-like structures were apparent. Iron reduction of the sediment material (i.e. BIOS) by Shewanella putrefaciens CN32 was measured, in vitro, as the ratio of [total Fe(II)]:[total Fe]. From this parameter, reduction rates were calculated for Volcano 1 BIOS (0.0521 day(-1)), Volcano 19 BIOS (0.0473 day(-1)), and hydrous ferric oxide, a synthetic two-line ferrihydrite (0.0224 day(-1)). Sediments from both BIOS sites were more easily reduced than synthetic ferrihydrite, which suggests that the decrease in effective surface area of the minerals within the sediments (due to the presence of the organic component) does not inhibit subsequent microbial reduction. These results indicate that natural, marine BIOS are easily reduced in the presence of dissimilatory iron-reducing bacteria, and that the

Hydrothermal oxidation in the Biwabik Iron Formation, MN, USA

Science.gov (United States)

Losh, Steven; Rague, Ryan

2018-02-01

Precambrian iron formations throughout the world, notably in Australia, Brazil, and South Africa, show evidence of hypogene (≥ 110 °C, mostly > 250 °C) oxidation, alteration, and silica dissolution as a result of tectonic or magmatic activity. Although hydrothermal oxidation has been proposed for the prototype Lake Superior-type iron formation, the Biwabik Iron Formation in Minnesota (USA), it has not been documented there. By examining oxidized and unoxidized Biwabik Iron Formation in three mines, including material from high-angle faults that are associated with oxidation, we document an early hypogene oxidation event ( 175 °C) involving medium-salinity aqueous fluids (8.4 ± 4.9 wt% NaCl equiv) that infiltrated iron formation along high-angle faults. At the Hibbing Taconite Mine, hydrothermal fluids oxidized iron carbonates and silicates near faults, producing goethite ± quartz. In contrast with much of the oxidized iron ores on the Mesabi Range, silica was not removed but rather recrystallized during this event, perhaps lying in a rock-dominated system at low cumulative fluid flux. During the hydrothermal oxidation event in the Hibbing Taconite deposit, quartz-filled microfractures and irregular inclusions commonly formed in coarse variably oxidized magnetite, currently the ore mineral: these inclusions degrade the ore by introducing excess silica in magnetic concentrate. Hydrothermal oxidation at Hibbing Taconite Mine is overprinted by later, relatively minor supergene oxidation both along faults and near the surface, which locally dissolved quartz. At the Fayal Reserve Mine, widespread silicate and carbonate gangue dissolution and iron oxidation was followed by precipitation of pyrite, Mn-siderite, apatite, and other minerals in void spaces, which prevented post-oxidation compaction and significant volume loss in the sampled rocks. Although definitive temperature data for this assemblage are needed, the weight of evidence indicates that this

Bacterial assimilation reduction of iron in the treatment of non-metallics

Directory of Open Access Journals (Sweden)

Peter Malachovský

2005-11-01

Full Text Available Natural non-metallics, including granitoide and quartz sands, often contain iron which decreases the whiteness of these raw materials. Insoluble Fe3+ in these samples could be reduced to soluble Fe2+ by bacteria of Bacillus spp. and Saccharomyces spp. The leaching effect, observed by the measurement of Fe2+concentration in a solution, showed higher activities of a bacterial kind isolated from the Bajkal lake and also by using of yeast Saccharomyces sp. during bioleaching of quartz sands. However, allkinds of Bacillus spp. isolated from the Slovak deposit and from Bajkal lake were very active in the iron reduction during bioleaching of the feldspar raw material. This metal was efficiently removed from quartz sands as documented by the Fe2O3 decrease (from 0,317 % to 0,126 % and from feldpars raw materials by the Fe2O3 decrease (from 0,288 % to 0,115 % after bioleaching. The whiteness of these non-metallics was increased during a visual comparison of samples before and after bioleaching but samples contain selected magnetic particles. A removal of iron as well as a release of iron minerals from silicate matrix should increase the effect of the magnetic separation and should give a product which is suitable for industrial applications.

Heterogeneous kinetics of the reduction of chromium (VI) by elemental iron

International Nuclear Information System (INIS)

Fiuza, Antonio; Silva, Aurora; Carvalho, Goreti; Fuente, Antonio V. de la; Delerue-Matos, Cristina

2010-01-01

Zero valent iron (ZVI) has been extensively used as a reactive medium for the reduction of Cr(VI) to Cr(III) in reactive permeable barriers. The kinetic rate depends strongly on the superficial oxidation of the iron particles used and the preliminary washing of ZVI increases the rate. The reaction has been primarily modelled using a pseudo-first-order kinetics which is inappropriate for a heterogeneous reaction. We assumed a shrinking particle type model where the kinetic rate is proportional to the available iron surface area, to the initial volume of solution and to the chromium concentration raised to a power α which is the order of the chemical reaction occurring at surface. We assumed α = 2/3 based on the likeness to the shrinking particle models with spherical symmetry. Kinetics studies were performed in order to evaluate the suitability of this approach. The influence of the following parameters was experimentally studied: initial available surface area, chromium concentration, temperature and pH. The assumed order for the reaction was confirmed. In addition, the rate constant was calculated from data obtained in different operating conditions. Digital pictures of iron balls were periodically taken and the image treatment allowed for establishing the time evolution of their size distribution.

Iron behaviour in the process of stratum-infiltration uranium ore formation

International Nuclear Information System (INIS)

Shmariovich, E.M.; Golubev, V.S.

1980-01-01

Investigated has been the behaviour of iron in the process of stratum infiltration uranium mineralization. Iron is partially avacuated from the forward part of the stratum oxidation zone during the development of infiltration uranium mineralization in pyritiferous rocks. This phenomenon is characterized quantitatively and described on the basis of equations of physical chemistry and dynamics of geochemical processes. Local regions of epigenetic ferruginization caused by opposite diffusion of iron and its precipitation in oxygenous conditions often occur at the sections of sharp moderation of limonitization zone advance. Formation of similar ferruginous margins takes place in a very short geological period (less than thousand years)

Novel Binders and Methods for Agglomeration of Ore

Energy Technology Data Exchange (ETDEWEB)

S. K. Kawatra; T. C. Eisele; K. A. Lewandowski; J. A. Gurtler

2006-03-31

Many metal extraction operations, such as leaching of copper, leaching of precious metals, and reduction of metal oxides to metal in high-temperature furnaces, require agglomeration of ore to ensure that reactive liquids or gases are evenly distributed throughout the ore being processed. Agglomeration of ore into coarse, porous masses achieves this even distribution of fluids by preventing fine particles from migrating and clogging the spaces and channels between the larger ore particles. Binders are critically necessary to produce agglomerates that will not break down during processing. However, for many important metal extraction processes there are no binders known that will work satisfactorily at a reasonable cost. A primary example of this is copper heap leaching, where there are no binders currently encountered in this acidic environment process. As a result, operators of many facilities see a large loss of process efficiency due to their inability to take advantage of agglomeration. The large quantities of ore that must be handled in metal extraction processes also means that the binder must be inexpensive and useful at low dosages to be economical. The acid-resistant binders and agglomeration procedures developed in this project will also be adapted for use in improving the energy efficiency and performance of a broad range of mineral agglomeration applications, particularly heap leaching. The active involvement of our industrial partners will help to ensure rapid commercialization of any agglomeration technologies developed by this project.

NOVEL BINDERS AND METHODS FOR AGGLOMERATION OF ORE

Energy Technology Data Exchange (ETDEWEB)

S.K. Kawatra; T.C. Eisele; J.A. Gurtler; C.A. Hardison; K. Lewandowski

2004-04-01

Many metal extraction operations, such as leaching of copper, leaching of precious metals, and reduction of metal oxides to metal in high-temperature furnaces, require agglomeration of ore to ensure that reactive liquids or gases are evenly distributed throughout the ore being processed. Agglomeration of ore into coarse, porous masses achieves this even distribution of fluids by preventing fine particles from migrating and clogging the spaces and channels between the larger ore particles. Binders are critically necessary to produce agglomerates that will not break down during processing. However, for many important metal extraction processes there are no binders known that will work satisfactorily. Primary examples of this are copper heap leaching, where there are no binders that will work in the acidic environment encountered in this process, and advanced ironmaking processes, where binders must function satisfactorily over an extraordinarily large range of temperatures (from room temperature up to over 1200 C). As a result, operators of many facilities see a large loss of process efficiency due to their inability to take advantage of agglomeration. The large quantities of ore that must be handled in metal extraction processes also means that the binder must be inexpensive and useful at low dosages to be economical. The acid-resistant binders and agglomeration procedures developed in this project will also be adapted for use in improving the energy efficiency and performance of a broad range of mineral agglomeration applications, particularly heap leaching and advanced primary ironmaking.

Novel Binders and Methods for Agglomeration of Ore