Study of biofilm influenced corrosion on cast iron pipes in reclaimed water

Energy Technology Data Exchange (ETDEWEB)

Zhang, Haiya, E-mail: flying850612@126.com; Tian, Yimei, E-mail: ymtian_2000@126.com; Wan, Jianmei, E-mail: 563926510@qq.com; Zhao, Peng, E-mail: zhpeng@tju.edu.cn

2015-12-01

Highlights: • Compared to sterile water, biofilm in reclaimed water promoted corrosion process significantly. • Corrosion rate was accelerated by the biofilm in the first 7 days but was inhibited afterwards. • There was an inverse correlation between the biofilm thickness and general corrosion rate. • Corrosion process was influenced by bacteria, EPS and corrosion products comprehensively. • The corrosion process can be divided into three different stages in our study. - Abstract: Biofilm influenced corrosion on cast iron pipes in reclaimed water was systemically studied using the weight loss method and electrochemical impedance spectroscopy (EIS). The results demonstrated that compared to sterile water, the existence of the biofilm in reclaimed water promoted the corrosion process significantly. The characteristics of biofilm on cast iron coupons were examined by the surface profiler, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The bacterial counts in the biofilm were determined using the standard plate count method and the most probable number (MPN). The results demonstrated that the corrosion process was influenced by the settled bacteria, EPS, and corrosion products in the biofilm comprehensively. But, the corrosion mechanisms were different with respect to time and could be divided into three stages in our study. Furthermore, several corresponding corrosion mechanisms were proposed for different immersion times.

Effects of chloride ions on corrosion of ductile iron and carbon steel in soil environments.

Science.gov (United States)

Song, Yarong; Jiang, Guangming; Chen, Ying; Zhao, Peng; Tian, Yimei

2017-07-31

Chloride is reported to play a significant role in corrosion reactions, products and kinetics of ferrous metals. To enhance the understanding of the effects of soil environments, especially the saline soils with high levels of chloride, on the corrosion of ductile iron and carbon steel, a 3-month corrosion test was carried out by exposing ferrous metals to soils of six chloride concentrations. The surface morphology, rust compositions and corrosion kinetics were comprehensively studied by visual observation, scanning electron microscopy (SEM), X-Ray diffraction (XRD), weight loss, pit depth measurement, linear polarization and electrochemical impedance spectroscopy (EIS) measurements. It showed that chloride ions influenced the characteristics and compositions of rust layers by diverting and participating in corrosion reactions. α-FeOOH, γ-FeOOH and iron oxides were major corrosion products, while β-Fe 8 O 8 (OH) 8 Cl 1.35 rather than β-FeOOH was formed when high chloride concentrations were provided. Chloride also suppressed the decreasing of corrosion rates, whereas increased the difficulty in the diffusion process by thickening the rust layers and transforming the rust compositions. Carbon steel is more susceptible to chloride attacks than ductile iron. The corrosion kinetics of ductile iron and carbon steel corresponded with the probabilistic and bilinear model respectively.

Corrosion of archaeological iron artefacts compared to modern iron at the waterlogged site Nydam, Denmark

International Nuclear Information System (INIS)

Matthiesen, Henning; Gregory, David; Soerensen, Birgit; Hilbert, Rischel Lisbeth

2004-01-01

Since 1859 several archaeological excavations have been carried out in Nydam, Denmark revealing a wealth of military equipment sacrificed in the period 200 - 500 AD. During the 1990's more than 16000 artefacts of mainly wood and iron were excavated within an area of only 600 m 2 . Due to the volume of finds it was decided in 1997 to stop further excavations. At the same time a study program was initiated at the National Museum to evaluate the feasibility of preserving the remaining artefacts in situ for a prolonged period. The study comprises all materials present in Nydam, but this presentation focuses solely on the iron objects. A three-pronged approach has been used in the studies in Nydam: 1) Studies of the excavated artefacts, including the composition of corrosion products and a mapping of their exact state of preservation. 2) Use of modern iron samples placed in the soil for studies of weight loss, corrosion potential, electrochemical impedance spectroscopy and electrical resistivity. 3) Measurements of environmental parameters such as water level, redox potential, oxygen concentration, soil pH, and the concentration of a range of dissolved species in the pore water. This presentation shows some of the results obtained during the seven years of studies at the site. It is demonstrated how the three pronged approach is useful in understanding not only the current corrosion rate and threats against the artefacts but also the corrosion history, i.e. when were the deterioration patterns and corrosion products observed today actually formed. The corrosion rates for archaeological artefacts and modern analogues are compared and briefly discussed. (authors)

Effect of radiation on anaerobic corrosion of iron

International Nuclear Information System (INIS)

Smart, N.R.; Rance, A.P.

2005-01-01

To ensure the safe encapsulation of spent nuclear fuel elements for geological disposal, SKB of Sweden are considering using the Advanced Cold Process Canister, which consists of an outer copper canister and a cast iron insert. A programme of work has been carried out to investigate a range of corrosion issues associated with the canister, including measurements of gas generation due to the anaerobic corrosion of ferrous materials (carbon steel and cast iron) over a range of conditions. To date, all this work has been conducted in the absence of a radiation field. SKB asked Serco Assurance to carry out a set of experiments designed to investigate the effect of radiation on the corrosion of steel in repository environments. This report describes the experimental programme and presents the results that were obtained. The measurements were carried out in the type of gas cell used previously, in which the change in gas pressure was measured using a liquid-filled manometer. The test cells were placed in a radiation cell and positioned so that the received radiation dose was equivalent to that expected in the repository. Control cells were used to allow for any gas generation caused by radiolytic breakdown of the construction materials and the water. Tests were carried out at two temperatures (30 deg C and 50 deg C), two dose rates (11 Gray/hr and 300 Gray/hr), and in two different artificial groundwaters. A total of four tests were carried out, using carbon steel wires as the test material. The cells were exposed for a period of several months, after which they were dismantled and the corrosion product on one wire from each test cell was analysed using Raman spectroscopy. The report presents the results from the gas generation tests and compares the results obtained under irradiated conditions to results obtained previously in the absence of radiation. Radiation was found to enhance the corrosion rate at both dose rates but the greatest enhancement occurred at the

Evaluation of Accelerated Graphitic Corrosion Test of Gray Cast Iron

International Nuclear Information System (INIS)

Kim, Jeong Hyeon; Hong, Jong Dae; Chang Heui; Na, Kyung Hwan; Lee, Jae Gon

2011-01-01

In operating nuclear power plants, gray cast iron is commonly used as materials for various non-safety system components including pipes in fire water system, valve bodies, bonnets, and pump castings. In such locations, operating condition does not require alloy steels with excellent mechanical properties. But, a few corrosion related degradation, or graphitic corrosion is frequently occurred to gray cast iron during the long-term operation in nuclear power plant. Graphitic corrosion is selective leaching of iron from gray cast iron, where iron gets removed and graphite grains remain intact. In U.S.A., one-time visual inspection and hardness measurement are required from regulatory body to detect the graphitic corrosion for the life extension evaluation of the operating nuclear power plant. In this study, experiments were conducted to make accelerated graphitic corrosion of gray cast iron using electrochemical method, and hardness was measured for the specimens to establish the correlation between degree of graphitic corrosion and surface hardness of gray cast iron

Microbial impact on metallic corrosion processes: case of iron reducing bacteria

International Nuclear Information System (INIS)

Esnault, Loic; Jullien, Michel; Libert, Marie; Mustin, Christian

2010-01-01

Document available in extended abstract form only. French concept of deep disposal of nuclear waste is based on a multi-barrier system with a metal container and a clayey host rock as last natural barrier for radionuclides confinement and to avoid their migration in the environment. One of the most important criteria for the safety assessment concerns the life time of metal containers. In this deep environment (elevated pressure and temperature, low water content) many factors may induce an alteration and modification of metal containers properties through corrosion processes. Two types of reactions are currently studied First, the anaerobic aqueous corrosion (a) which is depending on the amount of water available and the second is clayey corrosion (b) by an oxidation of structural Iron(III) or clay's H + on Fe(0) of metal containers. - Fe 0 + 2H 2 O → Fe 2+ + 2OH - + H 2 (a) - Fe 0 + 2H + argile → Fe 2+ solution + H 2 (b) - Fe 0 + Fe 3+ argile → Fe 2+ solution + Fe 2+ argile (b) These processes will entail different reaction products: first, we observe formation of corrosion products like aqueous Fe(II) and magnetite, hematite like mineral. These new minerals inhibit aqueous corrosion by the formation of a passivation process. For the second process, we observe a transformation of smectites into iron-rich serpentine-type minerals. These phenomenons will be responsible for a potential loss of confinement properties such as release of radionuclides, swelling and capacity to cations exchange. Moreover, since the discovery of microorganisms in deep clayey environment or in bentonite used as swelling clay. A new corrosion parameter 'biological one inducing bio-corrosion process' must be taken into account and has to be investigated to improve geochemical prediction on the sustainability of containers in geological disposal. - Impact of microorganisms has to be focused in term of bio-corrosion and more precisely on an indirect corrosion through the

Corrosion of archaeological iron artefacts compared to modern iron at the waterlogged site Nydam, Denmark

DEFF Research Database (Denmark)

Matthiesen, Henning; Hilbert, Lisbeth Rischel; Gregory, David

2004-01-01

focuses solely on the iron objects. A three-pronged approach has been used in the studies in Nydam: Studies of the excavated artefacts, including the compositon of corrosion products and a mapping of their exact state of preservation. 2) Use of modern iron samples placed in the soil for studies of weight......Since 1859 several archaeological excavations have been carried out in Nydam, Denmark revealing a wealth of military equipment sacrificed in the period 200 - 500 AD. During the 1990's more than 16000 artefacts of mainly wood and iron were excavated within an area of only 600 m2. Due to the volume...... loss, corrosion potential, electrochemical impedance spectroscopy and electrical resistivity. 3) Measurements of environmental parameter such as water level, redox potential, oxygen concentration, soil pH, and the concentration of a range of dissolved species in the pore water. This presentation shows...

Corrosion Behavior of Ceramic Cup of Blast Furnace Hearth by Liquid Iron and Slag

Science.gov (United States)

Li, Yanglong; Cheng, Shusen; Wang, Zhifeng

2016-10-01

Three kinds of sample bricks of ceramic cups for blast furnace hearth were studied by dynamic corrosion tests based on different corrosion systems, i.e., liquid iron system, liquid slag system and liquid iron-slag system. Considering the influence of temperature and sample rotational speed, the corrosion profiles and mass loss of the samples were analyzed. In addition, the microstructure of the corroded samples was observed by optical microscope (OM) and scanning electron microscope (SEM). It was found that the corrosion profiles could be divided into iron corrosion region, slag corrosion region and iron-slag corrosion region via corrosion degree after iron-slag corrosion experiment. The most serious corrosion occurred in iron-slag corrosion region. This is due to Marangoni effect, which promotes a slag film formed between liquid iron and ceramic cup and results in local corrosion. The corrosion of the samples deepened with increasing temperature of liquid iron and slag from 1,623 K to 1,823 K. The variation of slag composition had greater influence on the erosion degree than that of rotational speed in this experiment. Taking these results into account the ceramic cup composition should be close to slag composition to decrease the chemical reaction. A microporous and strong material should be applied for ceramic cup.

Exposure testing of fasteners in preservative treated wood: Gravimetric corrosion rates and corrosion product analyses

Energy Technology Data Exchange (ETDEWEB)

Zelinka, Samuel L., E-mail: szelinka@fs.fed.u [USDA Forest Products Laboratory, One Gifford Pinchot Drive, Madison, WI 53726 (United States); Sichel, Rebecca J. [College of Engineering, University of Wisconsin, Madison, WI 53706 (United States); Stone, Donald S. [Department of Materials Science and Engineering, College of Engineering, University of Wisconsin, Madison, WI 53706 (United States)

2010-12-15

Research highlights: {yields} The composition of the corrosion products was similar for the nail head and shank. {yields} Reduced copper was not detected on any of the fasteners. {yields} Measured corrosion rates were between 1 and 35 {mu}m year{sup -1}. - Abstract: Research was conducted to determine the corrosion rates of metals in preservative treated wood and also understand the mechanism of metal corrosion in treated wood. Steel and hot-dip galvanized steel fasteners were embedded in wood treated with one of six preservative treatments and exposed to 27 {sup o}C at 100% relative humidity for 1 year. The corrosion rate was determined gravimetrically and the corrosion products were analyzed with scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. Although the accepted mechanism of corrosion in treated wood involves the reduction of cupric ions from the wood preservative, no reduced copper was found on the corrosion surfaces. The galvanized corrosion products contained sulfates, whereas the steel corrosion products consisted of iron oxides and hydroxides. The possible implications and limitations of this research on fasteners used in building applications are discussed.

Corrosion behaviour of pure iron implanted with Pd ion beam

International Nuclear Information System (INIS)

Sang, J.M.; Lin, W.L.; Wu, Z.D.; Wang, H.S.

1999-01-01

The corrosion behavior of pure iron implanted with Pd ions up to doses in the range 1x10 16 -1x10 18 ions/cm 2 at an extracting voltage 45kV by using MEVVA source ion implanter has been investigated. The concentration profiles and valence states of elements at the near surface of Pd implanted iron specimens were analyzed by AES and XPS respectively. The Anodic dissolution process of Pd implanted pure iron was measured by means of potentiokinetic sweep in a 0.5 mol/1 NaAc/Hac buffer solution with pH5.0. The open circuit corrosion potential as a function of immersion time was used to evaluate the corrosion resistance of Pd implanted iron specimens. The experimental results show that Pd ion implantation decreases the critical passive current of iron and maintains a better passivity in acetate buffer solution with pH5.0. It is interesting that the active corrosion rate of Pd implanted iron is even higher than that of unimplanted one, when the oxide layer on the surface of iron has been damaged. (author)

Structure and Corrosion Behavior of Arc-Sprayed Zn-Al Coatings on Ductile Iron Substrate

Science.gov (United States)

Bonabi, Salar Fatoureh; Ashrafizadeh, Fakhreddin; Sanati, Alireza; Nahvi, Saied Mehran

2018-02-01

In this research, four coatings including pure zinc, pure aluminum, a double-layered coating of zinc and aluminum, and a coating produced by simultaneous deposition of zinc and aluminum were deposited on a cast iron substrate using electric arc-spraying technique. The coatings were characterized by XRD, SEM and EDS map and spot analyses. Adhesion strength of the coatings was evaluated by three-point bending tests, where double-layered coating indicated the lowest bending angle among the specimens, with detection of cracks at the coating-substrate interface. Coatings produced by simultaneous deposition of zinc and aluminum possessed a relatively uniform distribution of both metals. In order to evaluate the corrosion behavior of the coatings, cyclic polarization and salt spray tests were conducted. Accordingly, pure aluminum coating showed susceptibility to pitting corrosion and other coatings underwent uniform corrosion. For double-layered coating, SEM micrographs revealed zinc corrosion products as flaky particles in the pores formed by pitting on the surface, an indication of penetration of corrosion products from the lower layer (zinc) to the top layer (aluminum). All coatings experienced higher negative corrosion potentials than the iron substrate, indicative of their sacrificial behavior.

Effects of iron-reducing bacteria and nitrate-reducing bacteria on the transformations of iron corrosion products, magnetite and siderite, formed at the surface of non-alloy steel

International Nuclear Information System (INIS)

Etique, Marjorie

2014-01-01

Radioactive waste is one of the major problems facing the nuclear industry. To circumvent this issue France plans to store vitrified high-level nuclear waste in a stainless steel container, placed into a non-alloy steel overpack, at a depth of 500 m in an argillaceous formation. The main iron corrosion products formed at the surface of the non-alloy steel are siderite (Fe II CO 3 ) and magnetite (Fe II Fe III 2 O 4 ). These compounds are formed in the anoxic conditions present in the nuclear waste repository and play a protective role against corrosion as a passive layer. This work aims to investigate the activity of nitrate-reducing bacteria (NRB, Klebsiella mobilis) and iron-reducing bacteria (IRB, Shewanella putrefaciens) during the transformation of siderite and magnetite, especially those involved in anoxic iron biogeochemical cycle. Klebsiella mobilis and Shewanella putrefaciens were first incubated with siderite or magnetite suspensions (high surface specific area) in order to exacerbate the microbial iron transformation, subsequently incubated with a magnetite/siderite film synthesized by anodic polarization at applied current density. The transformation of siderite and magnetite by direct or indirect microbial processes led to the formation of carbonated green rust (Fe II 4 Fe III 2 (OH) 12 CO 3 ). As a transient phase shared by several bacterial reactions involving Fe II and Fe III , this compound is the cornerstone of the anoxic iron biogeochemical cycle. The novelty of this thesis is the consideration of bacterial metabolisms of NRB and IRB often overlooked in bio-corrosion processes. (author) [fr

Corrosion-product inventory: the Bruce-B secondary system

International Nuclear Information System (INIS)

Sawicki, J.A.; Price, J.; Brett, M.E.

1995-01-01

Corrosion inspection and corrosion-product characterization in water and steam systems are important for component and systems maintenance in nuclear power stations. Corrosion products are produced, released and redeposited at various sites in the secondary system. Depending on the alloys used in the condenser and feedwater heaters, particulate iron oxides and hydroxides can account for about 95-99% of the total corrosion-product transport. Where brass or cupro-nickel alloys are present, copper and zinc contribute significantly to the total transport and deposition. Particulates are transported by the feedwater to the steam generators, where they accumulate and can cause a variety of problems, such as loss of heat transfer capability through deposition on boiler tubes, blockage of flow through boiler-tube support plates and accelerated corrosion in crevices, either in deep sludge piles or at blocked tube supports. The influx of oxidized corrosion products may have a particularly adverse effect on the redox environment of steam generator tubing, thereby increasing the probability of localized corrosion and other degradation mechanisms. In this paper, there is a description of a survey of general corrosion deposits in Bruce-B, Units 5-8, which helps to identify the origin, evolution and inventory of corrosion products along the secondary system of Candu reactors

MATHEMATICAL MODELING AND NUMERICAL SOLUTION OF IRON CORROSION PROBLEM BASED ON CONDENSATION CHEMICAL PROPERTIES

Directory of Open Access Journals (Sweden)

Basuki Widodo

2012-02-01

Full Text Available Corrosion process is a natural case that happened at the various metals, where the corrosion process in electrochemical can be explained by using galvanic cell. The iron corrosion process is based on the acidity degree (pH of a condensation, iron concentration and condensation temperature of electrolyte. Those are applied at electrochemistry cell. The iron corrosion process at this electrochemical cell also able to generate electrical potential and electric current during the process takes place. This paper considers how to build a mathematical model of iron corrosion, electrical potential and electric current. The mathematical model further is solved using the finite element method. This iron corrosion model is built based on the iron concentration, condensation temperature, and iteration time applied. In the electric current density model, the current based on electric current that is happened at cathode and anode pole and the iteration time applied. Whereas on the potential  electric model, it is based on the beginning of electric potential and the iteration time applied. The numerical results show that the part of iron metal, that is gristle caused by corrosion, is the part of metal that has function as anode and it has some influences, such as time depth difference, iron concentration and condensation temperature on the iron corrosion process and the sum of reduced mass during corrosion process. Moreover, difference influence of time and beginning electric potential has an effect on the electric potential, which emerges during corrosion process at the electrochemical cell. Whereas, at the electrical current is also influenced by difference of depth time and condensation temperature applied.Keywords: Iron Corrosion, Concentration of iron, Electrochemical Cell and Finite Element Method

Determination of sulfur isotopic composition for the study of iron sulfides origin, biotic or abiotic, in anoxic corrosion

International Nuclear Information System (INIS)

Grousset, Sophie

2016-01-01

The first goal of this project was to develop a methodology based on the study of the sulfur isotopic composition enabling the determination of iron sulfides origin, biotic or abiotic, within the corrosion products layers (CPL). Then, the aim was to apply this methodology to real corrosion systems in order to determine the mechanisms of iron sulfides formation. Sulfur isotopic analyses methodologies, adapted to micrometric iron sulfides layers observed in real corrosion systems, were developed in nanoSIMS and ToF-SIMS. The study of iron sulfides formed in anoxic carbonated medium with or without sulphate-reducing bacteria validated the use of these methods for the determination of iron sulfides origin. The application of these methods coupled with the precise characterization of irons sulfides formed in the real corrosion systems show two kind of corrosion pattern. In pattern 1, the iron sulfides are localized in the external part of the CPL. They result from the Fe 2+ migration from the metal surface to areas rich in biotic S 2- . In this pattern, corrosion rates are lower than 20 μm/year for laboratory systems, and lower than 5 μm/year for archaeological objects. In pattern 2, the large presence of conductive phases in the CPL results in the delocalization of electrons, and so a disequilibrium of the charges at the metal's surface. That leads to the migration of biotic S 2- in the CPL till the metal where they precipitate in iron sulphides. This pattern shows high corrosion rates (∼100 μm/an) that might be resulting from the accumulation of bio-corrosion and chloride corrosion mechanisms. (author) [fr

Corrosion of high-level radioactive waste iron-canisters in contact with bentonite.

Science.gov (United States)

Kaufhold, Stephan; Hassel, Achim Walter; Sanders, Daniel; Dohrmann, Reiner

2015-03-21

Several countries favor the encapsulation of high-level radioactive waste (HLRW) in iron or steel canisters surrounded by highly compacted bentonite. In the present study the corrosion of iron in contact with different bentonites was investigated. The corrosion product was a 1:1 Fe layer silicate already described in literature (sometimes referred to as berthierine). Seven exposition test series (60 °C, 5 months) showed slightly less corrosion for the Na-bentonites compared to the Ca-bentonites. Two independent exposition tests with iron pellets and 38 different bentonites clearly proved the role of the layer charge density of the swelling clay minerals (smectites). Bentonites with high charged smectites are less corrosive than bentonites dominated by low charged ones. The type of counterion is additionally important because it determines the density of the gel and hence the solid/liquid ratio at the contact to the canister. The present study proves that the integrity of the multibarrier-system is seriously affected by the choice of the bentonite buffer encasing the metal canisters in most of the concepts. In some tests the formation of a patina was observed consisting of Fe-silicate. Up to now it is not clear why and how the patina formed. It, however, may be relevant as a corrosion inhibitor. Copyright © 2014 Elsevier B.V. All rights reserved.

Effects of disinfectant and biofilm on the corrosion of cast iron pipes in a reclaimed water distribution system.

Science.gov (United States)

Wang, Haibo; Hu, Chun; Hu, Xuexiang; Yang, Min; Qu, Jiuhui

2012-03-15

The effects of disinfection and biofilm on the corrosion of cast iron pipe in a model reclaimed water distribution system were studied using annular reactors (ARs). The corrosion scales formed under different conditions were characterized by X-ray diffraction (XRD), energy dispersive spectroscopy (EDS), and scanning electron microscopy (SEM), while the bacterial characteristics of biofilm on the surface were determined using several molecular methods. The corrosion scales from the ARs with chlorine included predominantly α-FeOOH and Fe2O3, while CaPO3(OH)·2H2O and α-FeOOH were the predominant phases after chloramines replaced chlorine. Studies of the consumption of chlorine and iron release indicated that the formation of dense oxide layers and biofilm inhibited iron corrosion, causing stable lower chlorine decay. It was verified that iron-oxidizing bacteria (IOB) such as Sediminibacterium sp., and iron-reducing bacteria (IRB) such as Shewanella sp., synergistically interacted with the corrosion product to prevent further corrosion. For the ARs without disinfection, α-FeOOH was the predominant phase at the primary stage, while CaCO3 and α-FeOOH were predominant with increasing time. The mixed corrosion-inducing bacteria, including the IRB Shewanella sp., the IOB Sediminibacterium sp., and the sulfur-oxidizing bacteria (SOB) Limnobacter thioxidans strain, promoted iron corrosion by synergistic interactions in the primary period, while anaerobic IRB became the predominant corrosion bacteria, preventing further corrosion via the formation of protective layers. Copyright © 2011 Elsevier Ltd. All rights reserved.

Evaluation of the effect of sulfate, alkalinity and disinfector on iron release of iron pipe and iron corrosion scale characteristics under water quality changing condition using response surface methodology

Science.gov (United States)

Yang, Fan; Shi, Baoyou; Zhang, Weiyu; Guo, Jianbo; Wu, Nana; Liu, Xinyuan

2018-02-01

The response surface methodology (RSM), particularly Box-Behnken design model, was used in this study to evaluate the sulfate, alkalinity and free chlorine on iron release of pipe with groundwater supply history and its iron corrosion scale characteristics under water quality changing experiment. The RSM results together with response surface contour plots indicated that the iron release of pipe section reactors was positively related with Larson Ratio and free chlorine. The thin Corrosion scales with groundwater supply history upon collection site contained Fe3O4 (18%), α-FeOOH (64%), FeCO3 (9%), β-FeOOH (8%) and γ-FeOOH (5%), besides their averaged amorphous iron oxide content was 13.6%. After the RSM water quality changing experiment, Fe3O4, amorphous iron oxide and intermediate iron products (FeCO3, Green Rust (GR)) content on scale of Cl2Rs increased, while their α-FeOOH contents decreased and β-FeOOH disappeared. The high iron released Cl2Rs receiving higher LR water (1.40-2.04) contained highest FeCO3 (20%) and amorphous iron oxide (42%), while the low iron release Cl2Rs receiving lower LR water (0.52-0.73) had higher GR(6.5%) and the amorphous iron oxide (23.7%). In high LR water (>0.73), the thin and non-protective corrosion scale containing higher amorphous iron oxide, Fe(II) derived from new produced Fe3O4 or FeCO3 or GR was easy for oxidants and sulfate ions penetration, and had higher iron release. However the same unstable corrosion scale didn’t have much iron release in low LR water (≤0.73). RSM experiment indicated that iron release of these unstable corrosion scales had close relationship with water quality (Larson Ratio and disinfectant). Optimizing the water quality of new source water and using reasonable water purification measures can help to eliminate the red water case.

High temperature chlorosilane corrosion of iron and AISI 316L stainless steel

Science.gov (United States)

Aller, Joshua Loren

Chlorosilane gas streams are used at high temperatures (>500°C) throughout the semiconductor, polycrystalline silicon, and fumed silica industries, primarily as a way to refine, deposit, and produce silicon and silicon containing materials. The presence of both chlorine and silicon in chlorosilane species creates unique corrosion environments due to the ability of many metals to form both metal-chlorides and metal-silicides, and it is further complicated by the fact that many metal-chlorides are volatile at high-temperatures while metal-silicides are generally stable. To withstand the uniquely corrosive environments, expensive alloys are often utilized, which increases the cost of final products. This work focuses on the corrosion behavior of iron, the primary component of low-cost alloys, and AISI 316L, a common low-cost stainless steel, in environments representative of industrial processes. The experiments were conducted using a customized high temperature chlorosilane corrosion system that exposed samples to an atmospheric pressure, high temperature, chlorosilane environment with variable input amounts of hydrogen, silicon tetrachloride, and hydrogen chloride plus the option of embedding samples in silicon during the exposure. Pre and post exposure sample analysis including scanning electron microscopy, x-ray diffraction, energy dispersive x-ray spectroscopy, and gravimetric analysis showed the surface corrosion products varied depending on the time, temperature, and environment that the samples were exposed to. Most commonly, a volatile chloride product formed first, followed by a stratified metal silicide layer. The chlorine and silicon activities in the corrosion environment were changed independently and were found to significantly alter the corrosion behavior; a phenomenon supported by computational thermodynamic equilibrium simulations. It was found that in comparable environments, the stainless steel corroded significantly less than the pure iron. This

The corrosion behavior of iron and aluminum under waste disposal conditions

International Nuclear Information System (INIS)

Fujisawa, R.; Cho, T.; Sugahara, K.; Takizawa, Y.; Hironaga, M.

1997-01-01

The generation of hydrogen gas from metallic waste in corrosive disposal environment is an important issue for the safety analysis of low-level radioactive waste disposal facilities in Japan. In particular iron and aluminum are the possibly important elements regarding the gas generation. However, the corrosion behavior of these metals has not been sufficiently investigated under the highly alkaline non-oxidizing disposal conditions yet. The authors studied the corrosion behavior of iron and aluminum under simulated disposal environments. The quantity of hydrogen gas generated from iron was measured in a closed cell under highly alkaline non-oxidizing conditions. The observed corrosion rate of iron in the initial period of immersion was 4 nm/year at 15 C, 20 nm/year at 30 C, and 200 nm/year at 45 C. The activation energy was found to be 100 kJ/mol from Arrhenius plotting of the above corrosion rates. The corrosion behavior of aluminum was studied under an environment simulating conditions in which aluminum was solidified with mortar. In the initial period aluminum corroded rapidly with a corrosion rate of 20 mm/year. However, the corrosion rate decreased with time, and after 1,000 hours the rate reached 0.001 to 0.01 mm/year. Thus the authors obtained data on hydrogen gas generation from iron and aluminum under the disposal environment relevant to the safety analysis of low-level radioactive disposal facilities in Japan

Corrosion behaviour of water waste on the gray cast iron sanitary pipelines

International Nuclear Information System (INIS)

Fawzy, Y.H.A.H.

2002-01-01

The works of Plato (427-347 B.C.) contained the written description of corrosion. Plato defined rust as the earthy component separating out of the metal. (Georgius Agrico La) held to the same opinion some 2000 years later in his great mineralogical work De Natura Fossilium Iron rust (rat. Ferrug or Rubigo) is, so to speak, assertion of metallic iron. Iron can be protected against this defect by various wrapping, such as red lead, white lead, gypsum, bitumen or tar. Gaius Secundus Pliny also mentioned bitumen, pitch, white lead, and gypsum as protecting iron and bronze against corrosion. He reported that Alexander the Great had constructed Ponton Bridge at Zeugmar on the Euphrates with the aid of an iron chain. Link's that were inserted later suffered rust attacks, While the original ones remained immune. The opinion, sometimes expressed today, that modern iron inferior and more corrosion than old iron, was thus current even in ancient times. The concept of the corrosion process derived from the latin corrodere ( to eat away, to destroy ), first appeared in the philosophical transaction in 1667. It was discussed in German from the Frensh on the manufacture of white lead in 1785 and was mentioned in 1836 in the translation of an English paper by Savy on the cathodic protection of iron in sea water. However, almost unit the present day, the term was indiscriminately for corrosion reaction effects, and corrosion damage

Kinetics of atmospheric corrosion of mild steel, zinc, galvanized iron and aluminium at 10 exposure stations in India

International Nuclear Information System (INIS)

Natesan, M.; Venkatachari, G.; Palaniswamy, N.

2006-01-01

As a part of updating Corrosion Map of India project, atmospheric corrosion behaviour of commercially available engineering materials such as mild steel, galvanized iron, zinc and aluminium metals was studied in marine, industrial, urban, and rural environments by weight loss method at 10 exposure stations in India over a period of 5 years. The results of these studies demonstrated that galvanized iron, zinc and aluminium metals were several times more durable than mild steel. Compared to galvanized iron and zinc, aluminium provided superior protection in industrial and marine environment except at Mormugao Port Trust (MPT). It also offered much better resistance to corrosion in rural environments. At certain places, galvanized iron proved to be more durable than aluminium. The results obeyed well with the empirical kinetics equation of the form C = Kt n , where K and C are the corrosion losses in μm after 1 and 't' years of the exposure, respectively, and 'n' is a constant. Based on 'n' values, the corrosion mechanisms of these metals are predicted. The corrosion products formed on the metal samples in Chennai marine atmosphere were identified by X-ray diffraction analysis

Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

Energy Technology Data Exchange (ETDEWEB)

Serdar, Marijana [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Meral, Cagla [Middle East Technical University, Department of Civil Engineering, Ankara (Turkey); Kunz, Martin [Lawrence Berkeley National Laboratory, 1 Cyclotron Road, Berkeley, CA 94720 (United States); Bjegovic, Dubravka [Department of Materials, Faculty of Civil Engineering, University of Zagreb, 10000 Zagreb (Croatia); Wenk, Hans-Rudolf [Department of Earth and Planetary Science, University of California, Berkeley, CA 94720 (United States); Monteiro, Paulo J.M., E-mail: monteiro@ce.berkeley.edu [Department of Civil and Environmental Engineering, University of California, Berkeley, CA 94720 (United States)

2015-05-15

The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM.

Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

International Nuclear Information System (INIS)

Serdar, Marijana; Meral, Cagla; Kunz, Martin; Bjegovic, Dubravka; Wenk, Hans-Rudolf; Monteiro, Paulo J.M.

2015-01-01

The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM

Correlation of flow accelerated corrosion rate with iron solubility

International Nuclear Information System (INIS)

Fujiwara, K.; Domae, M.; Yoneda, K.; Inada, F.; Ohira, T.; Hisamune, K.; Takiguchi, H.

2009-01-01

Flow Accelerated Corrosion (FAC) of carbon steel is one of the most important subjects in coolant systems of power plants. FAC is influenced by material, flow condition, temperature, and water chemistry. It is considered that solubility is the most important factor to determine the effect of water chemistry on FAC. In the present study, effect of specific oxide on FAC rate was studied from the thermodynamic solubility of iron. The effects of temperature and pH on the iron solubility were evaluated by taking into consideration hydrolysis reactions of ferrous iron, dissolution equilibria of Fe 3 O 4 , FeO, and Fe(OH) 2 , and charge balance. The correlation between the iron solubility and FAC behavior was evaluated by using the normalized mass transfer coefficient. It is clarified that the product of iron solubility equilibrated with Fe 3 O 4 and normalized mass transfer coefficient can explain the temperature and pH dependence of FAC. These results indicate presence of magnetite on the surface of carbon steel. Diffusion of iron from the saturated layer determines the FAC rate from water chemistry aspect. (author)

Effects of iron content on microstructure and crevice corrosion of titanium Grade-2

International Nuclear Information System (INIS)

He, X.; Noel, J.J.; Shoesmith, D.W.

2003-01-01

The effects of iron content on microstructure and crevice corrosion of titanium Grade-2 (Ti-2) were studied using a galvanic coupling technique combined with optical microscopy and secondary ion mass spectrometry (SIMS) imaging. The study reveals that iron content has a significant effect on the microstructure and crevice corrosion behavior of Ti-2. The grain size decreases significantly with the increasing iron content. For Ti-2 material of medium iron content, crevice corrosion was readily initiated and exhibited extensive intergranular attack which could be associated with the more reactive iron-stabilized β-phase within the α-phase matrix as revealed by SIMS imaging. By contrast, Ti-2 materials with low and high iron content showed suppressed crevice attack. The small surface area of available grain boundaries in Ti-2 of low iron content accounted for this limited attack. For the material with high iron content, SIMS imaging suggest that some Ti x Fe intermetallic particles were formed. These particles may act as proton reduction catalysts and enhance crevice corrosion resistance. (author)

Long term corrosion of iron at the water logged site Nydam in Denmark

DEFF Research Database (Denmark)

Matthiesen, Henning; Hilbert, Lisbeth Rischel; Gregory, David

2005-01-01

Long term corrosion of iron at the water logged site Nydam in Denmark; studies of enviroment, archaeological artefacts, and modern analogues, Prediction of long term corrosion behaviour in nuclear waste systems.......Long term corrosion of iron at the water logged site Nydam in Denmark; studies of enviroment, archaeological artefacts, and modern analogues, Prediction of long term corrosion behaviour in nuclear waste systems....

Mitigation of corrosion product ingress into SG's

International Nuclear Information System (INIS)

Han, S.H.

1988-01-01

Design and operation experiences to mitigate corrosion product ingress into SGs in Korea nuclear power plants are briefly reviewed. Maintaining the feedwater pH above 9.6 with morpholine seems to contribute significantly to reduction of iron transport to SGs. Measured iron transport rates were 4.8 g/hr/100 MWe at pH 9.8 and 2.8 g/hr/100 MWe at 9.3, respectively. Removal of corrosion products through SG blowdown is very limited. Its removal efficiency at the higher pH plant was in the neighborhood of 10 %. In one of the Korea Nuclear Units, a large amount of sludge piles were found in the middle of tube bundles especially on the cold leg side. Damaged tubes were identified by the multi-frequency eddy current tests and plugged later during the refueling period. Intermittent blowdown-rate increase was tried to enhance ionic impurity removal through SG blowdown. Even though it was not effective against Na, removal other impurity was improved, resulting in prolonged condensate polisher operation periods by 1 - 2 days. Two-bed polisher design, a cation bed followed by a mixed bed, was chosen for future PWR plants to enhance corrosion product filtering capability of the polishers. Condensate pump discharge polishing and divided hot well polishing methods are currently in consideration. (Nogami, K.)

Studies on dissolution characteristics of simulated corrosion products on pressurized water reactor primary coolant loops. Pt.2: Cobalt simulated corrosion product

International Nuclear Information System (INIS)

Li Shan; Zhou Xianyu

1997-01-01

The studies on the dissolution characteristics of simulated corrosion product of cobalt on pressurized water reactor primary coolant loops in aqueous solution of citric acid, hydrogen peroxide and citric acid-hydrogen peroxide have been performed. The results show that the portion of the dissolved simulated corrosion product of cobalt in citric acid aqueous solution clearly increases with a rise in citric acid concentration and is ten times above the corresponding value of iron. The portion of the products that dissolve is the largest at pH 3.00 in the pH range of 2.33∼4.50 and at 70 degree C in the range of 60∼80 degree C. It is shown that the portion of the dissolved simulated corrosion product of cobalt in hydrogen peroxide aqueous solution is smaller than the corresponding value in citric acid, and that the portion of the dissolved simulated corrosion product of cobalt in aqueous solution of hydrogen peroxide-citric acid is larger than the corresponding value in single citric acid aqueous solution

Corrosion resistance of cast irons and titanium alloys as reference engineered metal barriers for use in basalt geologic storage: a literature assessment

International Nuclear Information System (INIS)

Charlot, L.A.; Westerman, R.E.

1981-07-01

A survey and assessment of the literature on the corrosion resistance of cast irons and low-alloy titanium are presented. Selected engineering properties of cast iron and titanium are briefly described; however, the corrosion resistance of cast iron and titanium in aqueous solutions or in soils and their use in a basalt repository are emphasized. In evaluating the potential use of cast iron and titanium as structural barrier materials for long-lived nuclear waste packages, it is assumed that titanium has the general corrosion resistance to be used in relatively thin cross sections whereas the cost and availability of cast iron allows its use even in very thick cross sections. Based on this assumption, the survey showed that: The uniform corrosion of low-alloy titanium in a basalt environment is expected to be extremely low. A linear extrapolation of general corrosion rates with an added corrosion allowance suggests that a 3.2- to 6.4-mm-thick wall may have a life of 1000 yr. Pitting and crevice corrosion are not likely corrosion modes in basalt ground waters. It is also unlikely that stress corrosion cracking (SCC) will occur in the commercially pure (CP) titanium alloy or in palladiumor molybdenum-alloyed titanium materials. Low-alloy cast irons may be used as barrier metals if the environment surrounding the metal keeps the alloy in the passive range. The solubility of the corrosion product and the semipermeable nature of the oxide film allow significant uniform corrosion over long time periods. A linear extrapolation of high-temperature corrosion rates on carbon steels and corrosion rates of cast irons in soils gives an estimated metal penetration of 51 to 64 mm after 1000 yr. A corrosion allowance of 3 to 5 times that suggests that an acceptable cast iron wall may be from 178 to 305 mm thick. Although they cannot be fully assessed, pitting and crevice corrosion should not affect cast iron due to the ground-water chemistry of basalt

The influence of phosphorus on the corrosion of iron in calcium nitrate

International Nuclear Information System (INIS)

Windisch, C.F. Jr.; Baer, D.R.; Jones, R.H.; Engelhard, M.H.

1992-01-01

This paper reports that intergranular stress corrosion cracking (IGSCC) of metallic alloys including iron is strongly influenced by the presence of grain boundary impurities such as phosphorus. In this study to determine how phosphorus affects the corrosion of ion, electrochemical polarization methods were used in conjunction with surface analyses employing ultrahigh vacuum transfer. Specifically, these methods were used to examine the corrosion of iron, iron/phosphorus alloys, and iron implanted with phosphorus in deaerated 55 weight percent Ca(NO 3 ) 2 solutions at 60 degrees C. The presence of phosphorus in iron accelerated corrosion in both the active and passive regions, with the effect being more pronounced in the passive region. In the active region, the phosphorus was oxidized to phosphate which, in turn, appeared to assist the dissolution of the semiprotective Fe 3 O 4 . In the passive region, the phosphorus (when unoxidized) accelerated corrosion by some other mechanism. The FePO 4 that formed in the passive region did not inhibit passivation by, rather, was incorporated in the passive film. The chemical transformations would appear to explain, at least partly, the high IGSCC rates observed for ion containing phosphorus segregated at grain boundaries

Expansion due to the anaerobic corrosion of iron

Energy Technology Data Exchange (ETDEWEB)

Smart, N.R.; Rance, A.P.; Fennell, P.A.H. [Serco Assurance, Culham Science Centre (United Kingdom)

2006-12-15

. Initially, three cells were set up: two contained alternate carbon steel and copper discs, and the third, a control cell, consisted of alternate stainless steel and copper discs. A slight contraction of the control cell was observed but no expansion was measured in the carbon steel-copper cells. Analytical measurements showed that the corrosion products were magnetite and hydrogen, indicating that anaerobic corrosion was occurring. In a second series of experiments, one experiment was carried out in which carbon steel was replaced with cast iron and in a further experiment air was allowed to enter the test chamber. No expansion was detected in either of these additional experiments. However, expansion was detected when a separate stack of copper and steel washers was corroded in ambient atmospheric conditions under very small compressive loads, and subjected to a wet-dry cycle, demonstrating that the experimental technique was capable of detecting corrosion-induced expansion if it were occurring. In parallel with the stress cell experiments, coupons of mild steel and cast iron were corroded in anoxic, artificial groundwater at 50 deg C and 80 deg C for several months. The coupons were examined using atomic force microscopy (AFM) to determine the mechanical properties and the structure of the corrosion product films, and X-ray photoelectron spectroscopy (XPS) to identify the chemical composition of the film. The report presents Young's modulus, thickness and hardness data for the oxides, which were much more compliant than the magnetite films formed at high temperatures, probably because of their high water content. The report considers the application of the results to assessing the performance of the SKB canister in a repository situation.

Expansion due to the anaerobic corrosion of iron

International Nuclear Information System (INIS)

Smart, N.R.; Rance, A.P.; Fennell, P.A.H.

2006-12-01

, three cells were set up: two contained alternate carbon steel and copper discs, and the third, a control cell, consisted of alternate stainless steel and copper discs. A slight contraction of the control cell was observed but no expansion was measured in the carbon steel-copper cells. Analytical measurements showed that the corrosion products were magnetite and hydrogen, indicating that anaerobic corrosion was occurring. In a second series of experiments, one experiment was carried out in which carbon steel was replaced with cast iron and in a further experiment air was allowed to enter the test chamber. No expansion was detected in either of these additional experiments. However, expansion was detected when a separate stack of copper and steel washers was corroded in ambient atmospheric conditions under very small compressive loads, and subjected to a wet-dry cycle, demonstrating that the experimental technique was capable of detecting corrosion-induced expansion if it were occurring. In parallel with the stress cell experiments, coupons of mild steel and cast iron were corroded in anoxic, artificial groundwater at 50 deg C and 80 deg C for several months. The coupons were examined using atomic force microscopy (AFM) to determine the mechanical properties and the structure of the corrosion product films, and X-ray photoelectron spectroscopy (XPS) to identify the chemical composition of the film. The report presents Young's modulus, thickness and hardness data for the oxides, which were much more compliant than the magnetite films formed at high temperatures, probably because of their high water content. The report considers the application of the results to assessing the performance of the SKB canister in a repository situation

Galvanic Corrosion of Lead by Iron (Oxyhydr)Oxides: Potential Impacts on Drinking Water Quality.

Science.gov (United States)

Trueman, Benjamin F; Sweet, Gregory A; Harding, Matthew D; Estabrook, Hayden; Bishop, D Paul; Gagnon, Graham A

2017-06-20

Lead exposure via drinking water remains a significant public health risk; this study explored the potential effects of upstream iron corrosion on lead mobility in water distribution systems. Specifically, galvanic corrosion of lead by iron (oxyhydr)oxides was investigated. Coupling an iron mineral cathode with metallic lead in a galvanic cell increased lead release by 531 μg L -1 on average-a 9-fold increase over uniform corrosion in the absence of iron. Cathodes were composed of spark plasma sintered Fe 3 O 4 or α-Fe 2 O 3 or field-extracted Fe 3 O 4 and α-FeOOH. Orthophosphate immobilized oxidized lead as insoluble hydroxypyromorphite, while humic acid enhanced lead mobility. Addition of a humic isolate increased lead release due to uniform corrosion by 81 μg L -1 and-upon coupling lead to a mineral cathode-release due to galvanic corrosion by 990 μg L -1 . Elevated lead in the presence of humic acid appeared to be driven by complexation, with 208 Pb and UV 254 size-exclusion chromatograms exhibiting strong correlation under these conditions (R 2 average = 0.87). A significant iron corrosion effect was consistent with field data: lead levels after lead service line replacement were greater by factors of 2.3-4.7 at sites supplied by unlined cast iron distribution mains compared with the alternative, lined ductile iron.

ROLE OF IRON (II, III) HYDROXYCARBONATE GREEN RUST IN ARSENIC REMEDIATION USING ZEROVALENT IRON IN COLUMN TESTS

Science.gov (United States)

We examined corrosion products of zerovalent iron (Peerless iron) that was used in three column tests for removing arsenic under dynamic flow conditions with and without added phosphate and silicate. Iron(II, III) hydroxycarbonate and magnetite were major iron corrosion products...

THE CORROSION BEHAVIOR AND WEAR RESISTANCE OF GRAY CAST IRON

Directory of Open Access Journals (Sweden)

Lina F. Kadhim

2018-01-01

Full Text Available Gray cast iron has many applications as pipes , pumps and valve bodies where it has influenced by heat and contact with other solutions . This research has studied the corrosion behavior and Vickers hardness of gray cast iron by immersion in four strong alkaline solutions (NaOH, KOH, Ca(OH2, LiOHwith three concentrations (1%,2%,3% of each solution. Dry sliding wear has carried out before and after the heat treatments (stress relief ,normalizing, hardening and tempering. In this work ,maximum wear strength has obtained at tempered gray cast iron and minimum corrosion rate has obtained in LiOH solution by forming protective white visible oxide layer.

Characteristics of iron corrosion scales and water quality variations in drinking water distribution systems of different pipe materials.

Science.gov (United States)

Li, Manjie; Liu, Zhaowei; Chen, Yongcan; Hai, Yang

2016-12-01

Interaction between old, corroded iron pipe surfaces and bulk water is crucial to the water quality protection in drinking water distribution systems (WDS). Iron released from corrosion products will deteriorate water quality and lead to red water. This study attempted to understand the effects of pipe materials on corrosion scale characteristics and water quality variations in WDS. A more than 20-year-old hybrid pipe section assembled of unlined cast iron pipe (UCIP) and galvanized iron pipe (GIP) was selected to investigate physico-chemical characteristics of corrosion scales and their effects on water quality variations. Scanning Electron Microscope (SEM), Energy Dispersive X-ray Spectroscopy (EDS), Inductively Coupled Plasma (ICP) and X-ray Diffraction (XRD) were used to analyze micromorphology and chemical composition of corrosion scales. In bench testing, water quality parameters, such as pH, dissolved oxygen (DO), oxidation reduction potential (ORP), alkalinity, conductivity, turbidity, color, Fe 2+ , Fe 3+ and Zn 2+ , were determined. Scale analysis and bench-scale testing results demonstrated a significant effect of pipe materials on scale characteristics and thereby water quality variations in WDS. Characteristics of corrosion scales sampled from different pipe segments show obvious differences, both in physical and chemical aspects. Corrosion scales were found highly amorphous. Thanks to the protection of zinc coatings, GIP system was identified as the best water quality stability, in spite of high zinc release potential. It is deduced that the complicated composition of corrosion scales and structural break by the weld result in the diminished water quality stability in HP system. Measurement results showed that iron is released mainly in ferric particulate form. Copyright © 2016 Elsevier Ltd. All rights reserved.

The mutual co-regulation of extracellular polymeric substances and iron ions in biocorrosion of cast iron pipes.

Science.gov (United States)

Jin, Juntao; Guan, Yuntao

2014-10-01

New insights into the biocorrosion process may be gained through understanding of the interaction between extracellular polymeric substances (EPS) and iron. Herein, the effect of iron ions on the formation of biofilms and production of EPS was investigated. Additionally, the impact of EPS on the corrosion of cast iron coupons was explored. The results showed that a moderate concentration of iron ions (0.06 mg/L) promoted both biofilm formation and EPS production. The presence of EPS accelerated corrosion during the initial stage, while inhibited corrosion at the later stage. The functional groups of EPS acted as electron shuttles to enable the binding of iron ions. Binding of iron ions with EPS led to anodic dissolution and promoted corrosion, while corrosion was later inhibited through oxygen reduction and availability of phosphorus from EPS. The presence of EPS also led to changes in crystalline phases of corrosion products. Copyright © 2014 Elsevier Ltd. All rights reserved.

Strontium concentrations in corrosion products from residential drinking water distribution systems.

Science.gov (United States)

Gerke, Tammie L; Little, Brenda J; Luxton, Todd P; Scheckel, Kirk G; Maynard, J Barry

2013-05-21

The United States Environmental Protection Agency (US EPA) will require some U.S. drinking water distribution systems (DWDS) to monitor nonradioactive strontium (Sr(2+)) in drinking water in 2013. Iron corrosion products from four DWDS were examined to assess the potential for Sr(2+) binding and release. Average Sr(2+) concentrations in the outermost layer of the corrosion products ranged from 3 to 54 mg kg(-1) and the Sr(2+) drinking water concentrations were all ≤0.3 mg L(-1). Micro-X-ray adsorption near edge structure spectroscopy and linear combination fitting determined that Sr(2+) was principally associated with CaCO3. Sr(2+) was also detected as a surface complex associated with α-FeOOH. Iron particulates deposited on a filter inside a home had an average Sr(2+) concentration of 40.3 mg kg(-1) and the associated drinking water at a tap was 210 μg L(-1). The data suggest that elevated Sr(2+) concentrations may be associated with iron corrosion products that, if disturbed, could increase Sr(2+) concentrations above the 0.3 μg L(-1) US EPA reporting threshold. Disassociation of very small particulates could result in drinking water Sr(2+) concentrations that exceed the US EPA health reference limit (4.20 mg kg(-1) body weight).

Corrosion Behavior of Pipeline Carbon Steel under Different Iron Oxide Deposits in the District Heating System

Directory of Open Access Journals (Sweden)

Yong-Sang Kim

2017-05-01

Full Text Available The corrosion behavior of pipeline steel covered by iron oxides (α-FeOOH; Fe3O4 and Fe2O3 was investigated in simulated district heating water. In potentiodynamic polarization tests; the corrosion rate of pipeline steel is increased under the iron oxide but the increaseing rate is different due to the differnet chemical reactions of the covered iron oxides. Pitting corrosion was only observed on the α-FeOOH-covered specimen; which is caused by the crevice corrosion under the α-FeOOH. From Mott-Schottky and X-ray diffraction results; the surface reaction and oxide layer were dependent on the kind of iron oxides. The iron oxides deposit increases the failure risk of the pipeline and localized corrosion can be occurred under the α-FeOOH-covered region of the pipeline. Thus, prevention methods for the iron oxide deposit in the district pipeline system such as filtering or periodic chemical cleaning are needed.

Corrosion of iron-base alloys by lithium

International Nuclear Information System (INIS)

Selle, J.E.

1976-01-01

A review of corrosion mechanisms operating in lithium-iron-base alloy systems is presented along with data obtained with thermal-convection loops of niobium-stabilized 2 1 / 4 percent Cr-1 percent Mo steel and types 304L and 321 stainless steels. A corrosion rate of 2.3 μm/year (0.09 mil/year) was obtained on the 2 1 / 4 percent Cr-1 percent Mo steel at 600 0 C. Considerably more mass transport of alloying constituents and a maximum corrosion rate of about 14 μm/year (0.55 mil/year) was obtained with the austenitic stainless steels. Results of metallography, x-ray fluorescence analysis, scanning electron microscopy, and weight-change data are presented and discussed

On the corrosion behaviour of phosphoric irons in simulated concrete pore solution

International Nuclear Information System (INIS)

Sahoo, Gadadhar; Balasubramaniam, R.

2008-01-01

The corrosion behaviour of three phosphoric irons P 1 (Fe-0.11P-0.028C), P 2 (Fe-0.32P-0.026C) and P 3 (Fe-0.49P-0.022C) has been studied in simulated concrete pore solution (saturated Ca(OH) 2 solution) containing different chloride concentration. This has been compared with that of two commercial concrete reinforcement steels, a low carbon steel TN (Fe-0.148C-0.542Mn-0.128Si) and a microalloyed corrosion resistant steel CS (Fe-0.151C-0.088P-0.197Si-0.149Cr-0.417Cu). The beneficial aspect of phosphoric irons was revealed from potentiodynamic polarization experiments. The pitting potentials and pitting nucleation resistances for phosphoric irons and CS were higher than that for TN. Electrochemical impedance spectroscopy (EIS) studies revealed thickening and growth of passive film as a function of time in case of phosphoric irons and CS in saturated Ca(OH) 2 pore solutions without chloride and in the same solution with 0.05% Cl - and 0.1% Cl - . In case of TN, breakdown of passive film resulted in active corrosion in simulated pore solution containing 0.1% Cl - . Linear polarization resistance measurements complemented EIS results. Visual observations indicated that phosphoric iron P 3 was immune to corrosion even after 125 days of immersion in saturated Ca(OH) 2 solution containing 5% NaCl. The good corrosion resistance of phosphoric irons in simulated concrete pore solution containing chloride ions has been related to the formation of phosphate, based on ultraviolet spectrophotometric analysis and Pourbaix diagram of phosphorus-water system

Corrosion resistance and electrochemical potentiokinetic reactivation testing of some iron-base hardfacing alloys

International Nuclear Information System (INIS)

Cockeram, B.V.

1999-01-01

Hardfacing alloys are weld deposited on a base material to provide a wear resistant surface. Commercially available iron-base hardfacing alloys are being evaluated for replacement of cobalt-base alloys to reduce nuclear plant activation levels. Corrosion testing was used to evaluate the corrosion resistance of several iron-base hardfacing alloys in highly oxygenated environments. The corrosion test results indicate that iron-base hardfacing alloys in the as-deposited condition have acceptable corrosion resistance when the chromium to carbon ratio is greater than 4. Tristelle 5183, with a high niobium (stabilizer) content, did not follow this trend due to precipitation of niobium-rich carbides instead of chromium-rich carbides. This result indicates that iron-base hardfacing alloys containing high stabilizer contents may possess good corrosion resistance with Cr:C < 4. NOREM 02, NOREM 01, and NoCo-M2 hardfacing alloys had acceptable corrosion resistance in the as-deposited and 885 C/4 hour heat treated condition, but rusting from sensitization was observed in the 621 C/6 hour heat treated condition. The feasibility of using an Electrochemical Potentiokinetic Reactivation (EPR) test method, such as used for stainless steel, to detect sensitization in iron-base hardfacing alloys was evaluated. A single loop-EPR method was found to provide a more consistent measurement of sensitization than a double loop-EPR method. The high carbon content that is needed for a wear resistant hardfacing alloy produces a high volume fraction of chromium-rich carbides that are attacked during EPR testing. This results in inherently lower sensitivity for detection of a sensitized iron-base hardfacing alloy than stainless steel using conventional EPR test methods

An investigation of the possible influence of particles on the corrosion of iron in a sodium loop

International Nuclear Information System (INIS)

Polley, M.V.

1975-11-01

At the present time it is not possible to explain why the observed corrosion of iron in sodium loop experiments is so small if currently recommended values of the solubility of iron in sodium are accepted. One possible explanation investigated is that the concentration of dissolved iron in the sodium may be held very close to saturation by the presence of a large number of particles in the sodium. A model for pipe wall and particle mass transfer is presented and a computer programme, which calculates mass transfer rates whilst following the sodium around an iron loop, is described. Dissolved iron is assumed to condense on and dissolve from foreign parent particles present in the sodium since it is shown that homogeneous nucleation of pure iron particles is most unlikely to occur. Mass transfer, to both particles and pipe walls, is assumed to be diffusion controlled. Computed corrosion rates are presented as a function of particle size and number density, showing that corrosion of iron cannot be sufficiently inhibited by the presence of particles to reconcile calculations of iron corrosion rates, based on recommended solubility values, with observed corrosion rates. Alternative explanations of observed iron corrosion phenomena are discussed. (author)

The role of hydrogenotrophic iron-reducing bacteria on the corrosion process in the context of geological disposal

International Nuclear Information System (INIS)

Kerber-Schutz, Marta

2013-01-01

The nuclear industry must to demonstrate the feasibility and safety of high level nuclear waste (HLNW) disposal. The generally recognised strategy for HLNW disposal is based on a multi-barrier system made by metallic packages surrounded by geological formation. The nuclear waste repository will be water re-saturated with time, and then the metallic corrosion process will take place. The aqueous corrosion will produce dihydrogen (H 2 ) that represents a new energetic source (electron donor) for microbial development. Moreover, the formation of Fe(II,III) solid corrosion products, such as magnetite (Fe 3 O 4 ), will provide electron acceptors favoring the development of iron-reducing bacteria (IRB). The activity of hydrogenotrophic and IRB can potentially alter the protective properties of passivating oxide layers (i.e. magnetite) which could reactivate corrosion. The main objective of this study is to evaluate the role of hydrogenotrophic and IRB activities on anoxic corrosion process by using geochemical indicators. Shewanella oneidensis strain MR-1 was chosen as model organism, and both abiotic and biotic conditions were investigated. In a first setup of experiments, our results indicate that synthetic magnetite is destabilized in the presence of hydrogenotrophic IRB due to structural Fe(III) reduction coupled to H 2 oxidation. The extent of Fe(III) bioreduction is notably enhanced with the increase in the H 2 concentration in the system: 4% H 2 ≤ 10% H 2 ≤ 60% H 2 . In a second setup of experiments, our results indicate that corrosion extent changes according to the solution composition and the surface of metallic sample (iron powder and carbon steel coupon). Moreover, the solid corrosion products are different for each sample: vivianite, siderite and chukanovite are the main mineral phases identified in the experiments with iron powder, while vivianite and magnetite are identified with carbon steel coupons. Our results demonstrate that corrosion rate is

In vitro corrosion, cytotoxicity and hemocompatibility of bulk nanocrystalline pure iron

International Nuclear Information System (INIS)

Nie, F L; Zheng, Y F; Wei, S C; Hu, C; Yang, G

2010-01-01

Bulk nanocrystalline pure iron rods were fabricated by the equal channel angular pressure (ECAP) technique up to eight passes. The microstructure and grain size distribution, natural immersion and electrochemical corrosion in simulated body fluid, cellular responses and hemocompatibility were investigated in this study. The results indicate that nanocrystalline pure iron after severe plastic deformation (SPD) would sustain durable span duration and exhibit much stronger corrosion resistance than that of the microcrystalline pure iron. The interaction of different cell lines reveals that the nanocrystalline pure iron stimulates better proliferation of fibroblast cells and preferable promotion of endothelialization, while inhibits effectively the viability of vascular smooth muscle cells (VSMCs). The burst of red cells and adhesion of the platelets were also substantially suppressed on contact with the nanocrystalline pure iron in blood circulation. A clear size-dependent behavior from the grain nature deduced by the gradual refinement microstructures was given and well-behaved in vitro biocompatibility of nanocrystalline pure iron was concluded.

Study of the iron corrosion at the interface of different media (water, air) submitted to protons irradiation

International Nuclear Information System (INIS)

Lapuerta, S.

2005-10-01

During the deep geological disposal, stainless steel containers of the vitrified waste will be put in carbon steel overpacks. After the closing of the storage site, overpacks will be in contact with a humid air and a radioactive medium. After hundred years, overpacks could be in contact with water radiolysis in an anoxic medium. In this context, my PhD work is a fundamental study which is the understanding of the corrosion mechanisms of pure iron under proton irradiation. This corrosion is affected by the contact of iron with different atmospheres (air, nitrogen) and water. In the case of the atmospheric iron corrosion under irradiation, we have studied the influence of the proton beam flux. During this work, we have characterized the structure of the oxides formed at the iron surface. The structure formed does not correspond to iron oxides and hydroxides indexed. However, we have shown that the oxide structure is close to that of lepidocrocite and bernalite. Moreover, we have determined the oxygen diffusion coefficient in iron under irradiation and we have shown that the irradiation accelerates of 6 orders of magnitude the iron corrosion. In addition, the irradiations which were realized in different gas have put in evidence the negligible role of nitrates, and the importance of the O 2 /H 2 O coupling on the iron corrosion. Finally, we have shown the influence of the relative humidity, the maximum of the corrosion being observed for a relative humidity close to 45%. In the case of the iron corrosion in aqueous media under irradiation, the influence of the oxygen dissolved in water has been studied using a surface marker. We have put in evidence that the corrosion is twice more significant in aerated medium than in deaerated medium. Moreover, the influence of radicals has been shown. An irradiated sample is more corroded than a sample put in contact with a H 2 O 2 solution. Finally, the follow-up of the iron potential under irradiation have shown the majority role

Solubility of corrosion products of plain steel in oxygen-containing water solutions at high parameters

International Nuclear Information System (INIS)

Martynova, O.I.; Samojlov, Yu.F.; Petrova, T.I.; Kharitonova, N.L.

1983-01-01

Technique for calculation of solubility of iron corrosion products in oxygen-containing aqueous solutions in the 298-573 K temperature range is presented. Solubility of corrosion products of plain steel in deeply-desalinizated water in the presence of oxygen for the such range of the temperatures is experimentally determined. Rather good convergence between calculated and experimental data is noted

Effect of Heat treatment on Hardness and Corrosion Resistance of Super Cast Iron

Energy Technology Data Exchange (ETDEWEB)

Lee, Roun; Kim, Young Sik [Andong National University, Andong (Korea, Republic of)

2014-07-15

In fossil-fuel-fired power plants, a variety of pollutants are produced from the combustion of conventional fuels such as coal, oil and gas. Major component of such pollution are ash and corrosive chemicals, which also destroy pumps and piping; by causing erosion/corrosion, pitting, and wear. In order to over come such damage, materials with high hardness and high corrosion resistance are needed. In this work, we melted super-cast-iron with excellent corrosion resistance and high hardness. To elucidate the effect of heat treatment, microstructural analysis, hardness measurement, and corrosion tests were performed. Test results revealed that the super-cast-iron had several tens better corrosion resistance than 316 L stainless steel, and it also had a high surface hardness (> HRC45). High hardness, in spite of its low carbon content (0.74%C), could resulted from a hardening heat treatment to precipitate sufficient Cr{sub 7}C{sub 3} and Cr{sub 2}3C{sub 6}. Also, it was concluded that the excellent corrosion resistance of the super-cast-iron was due to the increase of the relative chromium content by minimizing the carbon content, and by the enhancement of passive film by the addition of Cr, Mo, Cu, and W.

Application of Moessbauer spectroscopy to the study of tannins inhibition of iron and steel corrosion

Energy Technology Data Exchange (ETDEWEB)

Jaen, Juan A., E-mail: jjaen@ancon.up.ac.pa [Universidad de Panama, CITEN, Depto. de Quimica Fisica (Panama); Obaldia, J. De; Rodriguez, M. V. [Universidad de Panama, Escuela de Quimica, Facultad de Ciencias Naturales, Exactas y Tecnologia (Panama)

2011-11-15

The inhibitory effect of tannins was investigated using, among others, potentiodynamic polarizations and Moessbauer spectroscopy. These techniques confirmed that the nature, pH and concentration of tannic solution are of upmost importance in the inhibitory properties of the solutions. It is observed that at low tannin concentration or pH, both, hydrolizable and condensed tannins, effectively inhibit iron corrosion, due to the redox properties of tannins. At pH Almost-Equal-To 0, Moessbauer spectra of the frozen aqueous solutions of iron(III) with the tannin solutions showed that iron is in the form of a monomeric species [Fe(H{sub 2}O){sub 6}]{sup 3 + }, without coordination with the functional hydroxyl groups of the tannins. The suspended material consisted of amorphous ferric oxide and oxyhydroxides, though with quebracho tannin partly resulted in complex formation and in an iron (II) species from a redox process. Other tannins, such as chestnut hydrolysable tannins, do not complex iron at this low pH. Tannins react at high concentrations or pH (3 and 5) to form insoluble blue-black amorphous complexes of mono-and bis-type tannate complexes, with a relative amount of the bis-ferric tannate generally increasing with pH. Some Fe{sup 2 + } in the form of hydrated polymeric ferrous tannate could be obtained. At pH 7, a partially hydrolyzed ferric tannate complex was also formed. The latter two phases do not provide corrosion protection. Tannin solutions at natural pH react with electrodeposited iron films (approx. 6 {mu}m) to obtain products consisting only on the catecholate mono-complex of ferric tannate. Some aspects of the mechanism of tannins protection against corrosion are discussed.

The effects of corrosion product colloids on actinide transport

International Nuclear Information System (INIS)

Gardiner, M.P.; Smith, A.J.; Williams, S.J.

1991-11-01

This report assesses the possible effects of colloidal corrosion products on the transport of actinides from the near field of radioactive waste repositories. The desorption of plutonium and americium from colloidal corrosion products of iron and zirconium was studied under conditions simulating a transition from near-field to far-field environmental conditions. Desorption of actinides occurred slowly from the colloids under far-field conditions. Measurements of particle stability showed all the colloids to be unstable in the near field. Stability increased under far-field conditions or as a result of the evolution of the near field. Migration of colloids from the near field is unlikely except in the presence of organic materials. (Author)

Marine sulfate-reducing bacteria cause serious corrosion of iron under electroconductive biogenic mineral crust

Science.gov (United States)

Enning, Dennis; Venzlaff, Hendrik; Garrelfs, Julia; Dinh, Hang T; Meyer, Volker; Mayrhofer, Karl; Hassel, Achim W; Stratmann, Martin; Widdel, Friedrich

2012-01-01

Iron (Fe0) corrosion in anoxic environments (e.g. inside pipelines), a process entailing considerable economic costs, is largely influenced by microorganisms, in particular sulfate-reducing bacteria (SRB). The process is characterized by formation of black crusts and metal pitting. The mechanism is usually explained by the corrosiveness of formed H2S, and scavenge of ‘cathodic’ H2 from chemical reaction of Fe0 with H2O. Here we studied peculiar marine SRB that grew lithotrophically with metallic iron as the only electron donor. They degraded up to 72% of iron coupons (10 mm × 10 mm × 1 mm) within five months, which is a technologically highly relevant corrosion rate (0.7 mm Fe0 year−1), while conventional H2-scavenging control strains were not corrosive. The black, hard mineral crust (FeS, FeCO3, Mg/CaCO3) deposited on the corroding metal exhibited electrical conductivity (50 S m−1). This was sufficient to explain the corrosion rate by electron flow from the metal (4Fe0 → 4Fe2+ + 8e−) through semiconductive sulfides to the crust-colonizing cells reducing sulfate (8e− + SO42− + 9H+ → HS− + 4H2O). Hence, anaerobic microbial iron corrosion obviously bypasses H2 rather than depends on it. SRB with such corrosive potential were revealed at naturally high numbers at a coastal marine sediment site. Iron coupons buried there were corroded and covered by the characteristic mineral crust. It is speculated that anaerobic biocorrosion is due to the promiscuous use of an ecophysiologically relevant catabolic trait for uptake of external electrons from abiotic or biotic sources in sediments. PMID:22616633

Evaluation of corrosion products formed by sulfidation as inhibitors of the naphthenic corrosion of AISI-316 steel

Science.gov (United States)

Sanabria-Cala, J. A.; Montañez, N. D.; Laverde Cataño, D.; Y Peña Ballesteros, D.; Mejía, C. A.

2017-12-01

Naphthenic acids present in oil from most regions worldwide currently stand as the main responsible for the naphthenic corrosion problems, affecting the oil-refining industry. The phenomenon of sulfidation, accompanying corrosion processes brought about by naphthenic acids in high-temperature refining plant applications, takes place when the combination of sulfidic acid (H2S) with Fe forms layers of iron sulphide (FeS) on the material surface, layers with the potential to protect the material from attack by other corrosive species like naphthenic acids. This work assessed corrosion products formed by sulfidation as inhibitors of naphthenic corrosion rate in AISI-316 steel exposed to processing conditions of simulated crude oil in a dynamic autoclave. Calculation of the sulfidation and naphthenic corrosion rates were determined by gravimetry. The surfaces of the AISI-316 gravimetric coupons exposed to acid systems; were characterized morphologically by X-Ray Diffraction (XRD) and X-ray Fluorescence by Energy Dispersive Spectroscopy (EDS) combined with Scanning Electron Microscopy (SEM). One of the results obtained was the determination of an inhibiting effect of corrosion products at 250 and 300°C, where lower corrosion rate levels were detected. For the temperature of 350°C, naphthenic corrosion rates increased due to deposition of naphthenic acids on the areas where corrosion products formed by sulfidation have lower homogeneity and stability on the surface, thus accelerating the destruction of AISI-316 steel. The above provides an initial contribution to oil industry in search of new alternatives to corrosion control by the attack of naphthenic acids, from the formation of FeS layers on exposed materials in the processing of heavy crude oils with high sulphur content.

Influence of austempering heat treatment on mechanical and corrosion properties of ductile iron samples

Directory of Open Access Journals (Sweden)

M. Janjić

2016-07-01

Full Text Available Mechanical properties and corrosion resistance of metals are closely related to the microstructure characteristics of the material. The paper compares the results of these two sets of properties after investigating samples of base ductile iron and heat-treated samples of the base austempered ductile iron (ADI. The basic material is perlite ferritic iron alloyed with copper and nickel. To test the corrosion rate of the base material (ductile iron and the heattreated samples (ADI, electrochemical techniques of potentiostatic polarization were used (the technique of Tafel curves extrapolation and the potentiodynamic polarization technique.

Iron corrosion inhibition by phosphonate complexes of rare earth metals

International Nuclear Information System (INIS)

Kuznetsov, Yu.I.; Raskol'nikov, A.F.; Starobinskaya, I.V.; Alekseev, V.N.

1993-01-01

Capability is shown of trivalent rare earth nitrilotrimethylphosphonates (R= Ce, Pr, Nd, Eu, Lu, Y) to retard steel corrosion in soft water due to the formation of slightly soluble hydroxides on steel surface. The protective film is produced as a result of electrophilic substitution of nascent iron cations for rare earth ions in near the surface layer. The introduction of rare earth cations into the protective film is ascertained by Auger spectroscopy in combination with the argon spraying. A quantitative interrelation between the protective effectiveness and solubility product of rare earth hydroxides is revealed

Iron Drinking Water Pipe Corrosion Products: Concentrators of Toxic Metals

Science.gov (United States)

2013-01-01

health risk. In addition Pb corrosion products may be sinks for other metals such as chromium (Cr), copper (Cu), manganese (Mn), and zinc (Zn). These...Vanadium K-Edge X-ray Absorption Near-Edge Structure Interpretation: Application to the Speciation of Vanadium in Oxide Phases from Steel Slag ’, Journal

Determining the Effect of Environmental Conditions on Iron Corrosion by Atomic Absorption

Science.gov (United States)

Malel, Esteban; Shalev, Deborah E.

2013-01-01

Iron corrosion is a complex process that occurs when iron is exposed to oxygen and humidity and is exacerbated by the presence of chloride ions. The deterioration of iron structures or other components can be costly to society and is usually evaluated by following the properties of the corroding material. Here, the iron ions released into solution…

Modeling of corrosion product migration in the secondary circuit of nuclear power plants with WWER-1200

Science.gov (United States)

Kritskii, V. G.; Berezina, I. G.; Gavrilov, A. V.; Motkova, E. A.; Zelenina, E. V.; Prokhorov, N. A.; Gorbatenko, S. P.; Tsitser, A. A.

2016-04-01

Models of corrosion and mass transfer of corrosion products in the pipes of the condensate-feeding and steam paths of the secondary circuit of NPPs with WWER-1200 are presented. The mass transfer and distribution of corrosion products over the currents of the working medium of the secondary circuit were calculated using the physicochemical model of mass transfer of corrosion products in which the secondary circuit is regarded as a cyclic system consisting of a number of interrelated elements. The circuit was divided into calculated regions in which the change in the parameters (flow rate, temperature, and pressure) was traced and the rates of corrosion and corrosion products entrainment, high-temperature pH, and iron concentration were calculated. The models were verified according to the results of chemical analyses at Kalinin NPP and iron corrosion product concentrations in the feed water at different NPPs depending on pH at 25°C (pH25) for service times τ ≥ 5000 h. The calculated pH values at a coolant temperature t (pH t ) in the secondary circuit of NPPs with WWER-1200 were presented. The calculation of the distribution of pH t and ethanolamine and ammonia concentrations over the condensate feed (CFC) and steam circuits is given. The models are designed for developing the calculation codes. The project solutions of ATOMPROEKT satisfy the safety and reliability requirements for power plants with WWER-1200. The calculated corrosion and corrosion product mass transfer parameters showed that the model allows the designer to choose between the increase of the correcting reagent concentration, the use of steel with higher chromium contents, and intermittent washing of the steam generator from sediments as the best solution for definite regions of the circuit.

Evaluation of hydrogen production from CO2 corrosion of steel drums in SFR, Part 2

International Nuclear Information System (INIS)

Dugstad, A.; Videm, K.

1987-06-01

An experimental program has been carried out for the investigation of the hydrogen formation due to corrosion of steel by water containing CO 2 produced by microbiologic decomposition of paper in waste drums. The hydrogen production will be limited by a limited rate of CO 2 production, as CO 2 is consumed by corrosive reactions producing carbonate containing corrosion products. Experiments indicated that also iron oxide and hydroxides were formed together with FeCO 3 at low CO 2 partial pressures but at a rate which leads to a rather slow increase in hydrogen production. Hydrogen evaluation has been overestimated in previous reports on this subject. (authors)

Application of electrochemical frequency modulation for monitoring corrosion and corrosion inhibition of iron by some indole derivatives in molar hydrochloric acid

International Nuclear Information System (INIS)

Khaled, K.F.

2008-01-01

The corrosion inhibition effect of four indole derivatives, namely indole (IND), benzotriazole (BTA), benzothiazole (BSA) and benzoimidazole (BIA), have been used as possible corrosion inhibitors for pure iron in 1 M HCl. In this study, electrochemical frequency modulation, EFM was used as an effective method for corrosion rate determination in corrosion inhibition studies. By using EFM measurements, corrosion current density was determined without prior knowledge of Tafel slopes. Corrosion rates obtained using EFM, were compared to that obtained from other chemical and electrochemical techniques. The results obtained from EFM, EIS, Tafel and weight loss measurements were in good agreement. Tafel polarization measurements show that indole derivatives are cathodic-type inhibitors. Molecular simulation studies were applied to optimize the adsorption structures of indole derivatives. The inhibitor/iron/solvent interfaces were simulated and the adsorption energies of these inhibitors were calculated. Quantum chemical calculations have been performed and several quantum chemical indices were calculated and correlated with the corresponding inhibition efficiencies

Smectite alteration by anaerobic iron corrosion

International Nuclear Information System (INIS)

Sanders, D.; Kaufhold, S.; Hassel, A.W.; Dohrmann, R.

2010-01-01

Document available in extended abstract form only. The interaction of smectites with corroding steel/iron represents a crucial topic in the estimation of the long term confinement properties of clay barriers for the encasement of steel/iron containers. Especially in case of engineered clay barriers a possible deterioration of favourable smectite properties as response to corrosion could reduce the barrier capacity. The extent of this reduction is unknown, yet. The essential properties of bentonite clays in this context are on the one hand the relatively high swelling pressure together with low hydraulic conductivity, which results from the well known expandability of smectite interlayers in aqueous environments. On the other hand smectites are cation exchangers being able to long term encase radioactive cations in a way that negative charges of silicate layers are compensated by easily exchangeable hydrated cations. Both properties are directly related to the crystal and chemical composition of smectites. The nature of the corrosion of steel canisters in clay barriers will - after a first short aerobic phase - predominantly be anaerobic resulting in the formation of Fe(II) and two equivalents of hydroxide ions. In a set of exposition experiments anaerobic corroding iron in bentonite gels was studied in order to determine alteration of the smectite fraction. During the exposition a green coloration of the bentonite neighbouring to corroding iron was observed. Upon contact to oxygen in a humid state the bentonite turned reddish indicating the oxidation of Fe(II) to Fe(III). This observation is in accordance with reported results indicating the formation of an iron rich smectite. Chemical analysis of the 'green bentonite' reveals an increase of iron fraction e.g. from 3.4% mass to 9.3% mass . The adsorbed iron is predominantly Fe(II) which was proven by chromato-metric titration. The estimated ratio between silicon to increased iron content is Si: Fe ≅ 2

Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

KAUST Repository

Serdar, Marijana

2015-05-01

© 2015 Elsevier Ltd All rights reserved. The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide-hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel.

Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

KAUST Repository

Serdar, Marijana; Meral, Cagla; Kunz, Martin; Bjegovic, Dubravka; Wenk, Hans-Rudolf; Monteiro, Paulo J.M.

2015-01-01

© 2015 Elsevier Ltd All rights reserved. The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide-hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel.

Predicting corrosion product transport in nuclear power stations using a solubility-based model for flow-accelerated corrosion

International Nuclear Information System (INIS)

Burrill, K.A.; Cheluget, E.L.

1995-01-01

A general model of solubility-driven flow-accelerated corrosion of carbon steel was derived based on the assumption that the solubilities of ferric oxyhydroxide and magnetite control the rate of film dissolution. This process involves the dissolution of an oxide film due to fast-flowing coolant unsaturated in iron. The soluble iron is produced by (i) the corrosion of base metal under a porous oxide film and (ii) the dissolution of the oxide film at the fluid-oxide film interface. The iron released at the pipe wall is transferred into the bulk flow by turbulent mass transfer. The model is suitable for calculating concentrations of dissolved iron in feedtrain lines. These iron levels were used to calculate sludge transport rates around the feedtrain. The model was used to predict sludge transport rates due to flow accelerated corrosion of major feedtrain piping in a CANDU reactor. The predictions of the model compare well with plant measurements

Corrosion inhibition of Armco iron by 2-mercaptobenzimidazole in sodium chloride 3% media

International Nuclear Information System (INIS)

Amar, H.; Tounsi, A.; Makayssi, A.; Derja, A.; Benzakour, J.; Outzourhit, A.

2007-01-01

The effect of 2-mercaptobenzimidazole (2MBI) on the corrosion of Armco iron in NaCl media has been investigated in relation to the concentration of the inhibitor by various corrosion monitoring techniques. Surface morphology was studied by scanning electron microscopy (SEM). Results obtained revealed that 2MBI is a good anodic inhibitor. The addition of increasing concentrations of 2MBI moves the corrosion potential towards positive values and reduces the corrosion rate. EIS results show that the changes in the impedance parameters (R t and C dl ) with concentrations of 2MBI is indicative of the adsorption of these molecules leading to the formation of a protective layer on iron surface. The adsorption of this compound is also found to obey Langmuir's adsorption isotherm in NaCl

The effect of corrosion product colloids on actinide transport

International Nuclear Information System (INIS)

Gardiner, M.P.; Smith, A.J.; Williams, S.J.

1992-01-01

The near field of the proposed UK repository for ILW/LLW will contain containers of conditioned waste in contact with a cementious backfill. It will contain significant quantities of iron and steel, Magnox and Zircaloy. Colloids deriving from their corrosion products may possess significant sorption capacity for radioelements. If the colloids are mobile in the groundwater flow, they could act as a significant vector for activity transport into the far field. The desorption of plutonium and americium from colloidal corrosion products of iron and zirconium has been studied under chemical conditions representing the transition from the near field to the far field. Desorption R d values of ≥ 5 x 10 6 ml g -1 were measured for both actinides on these oxides and hydroxides when actinide sorption took place under the near-field conditions and desorption took place under the far-field conditions. Desorption of the actinides occurred slowly from the colloids under far-field conditions when the colloids had low loadings of actinide and more quickly at high loadings of actinide. Desorbed actinide was lost to the walls of the experimental vessel. (author)

Long term corrosion of iron and non alloy or low alloy steels in clay soils. Physico-chemical characterisation and electrochemical study of archaeological analogues

International Nuclear Information System (INIS)

Pons, Emmanuelle

2002-01-01

Archaeological objects of Gallo-Roman and Merovingian time, and from a battlefield of World War 1, were studied to better understand long term corrosion phenomena of iron in clay soils. This study is part of the French national program about nuclear waste deep repository, conducted by the ANDRA (French national Agency for Radioactive Waste Management). Iron archaeological analogues make a valuable contribution to the specifying of containers for long lived and high level wastes (HLWs), because they provide access to the considered time scale. The experimental issue is divided into two major parts: - a physico-chemical characterisation of corrosion products, by Raman spectroscopy; - an electrochemical study of the behaviour of the different corrosion layers. Although the metallic material is different between ancient artefacts (ferrite) and 1914-1918 remains (hypo-eutectoid steels), the same stable phases are identified in their corrosion products: mainly iron oxides and oxi-hydroxides. From a macroscopic point of view, these products are staggered into two layers: an internal one, and an external one, which contains soil markers. Under the microscope, a complex composite structure appears. Goethite a-FeOOH, which was identified on each object, is frequently in contact with the metal core. The average corrosion rate in the burial environment, deduced from the layers thickness, highlights a significant slowdown of corrosion after the first burial time, about one century. The electrochemical study showed the predominant role of transport phenomena in the pores of corrosion layers. The behaviour of the metal - internal layer system is well explained by a model of porous electrode (De Levie theory). Despite its porosity, the internal layer is protective, as it leads to a significant decrease of the corrosion rate (about ten time). (author) [fr

57Fe Moessbauer spectroscopic study on surface products of thin iron plates exposed to ambient atmosphere as a means of environmental monitoring

International Nuclear Information System (INIS)

Matsuo, Motoyuki; Kobayashi, Takaaki

1993-01-01

Conversion electron and transmission Moessbauer spectroscopy were applied to the analysis of thin iron plates exposed to the ambient atmosphere. The degree of corrosion of the iron plates was classified into three categories according to the kind and thickness of rust evaluated by Moessbauer spectra. The severe corrosion took place in seaside and roadside areas. The medium corrosion was observed in urban areas, and the weak corrosion occurred in suburban and mountainous areas. This fact implies that the surface products of iron plates can successfully reflect the ambient atmosphere to which the plates were exposed. (orig.)

Alkaline stress corrosion of iron-nickel-chromium austenitic alloys

International Nuclear Information System (INIS)

Hocquellet, Dominique

1984-01-01

This research thesis reports the study of the behaviour in stress corrosion of austenitic iron-nickel-chromium alloys by means of tensile tests at imposed strain rate, in a soda solution at 50 pc in water and 350 degrees C. The author shows that the mechanical-chemical model allows the experimental curves to be found again, provided the adjustment of characteristic parameters, on the one hand, of corrosion kinetics, and on the other hand, of deformation kinetics. A classification of the studied alloys is proposed [fr

Corrosion investigation for iron artifacts dug out at the 6th Yamato ancient tomb

International Nuclear Information System (INIS)

Yoshikawa, Hideki; Honda, Takashi; Gunji, Eiichi

2005-09-01

We analyzed corrosion depth for some iron artifacts dug out at the 6th Yamato ancient tomb in Nara prefecture using X-ray CT for the purpose of estimation for long stability of iron material in the ground as a part of the natural analog study related to the research of the high-level nuclear waste disposal. These samples are three big and 17 small iron artifacts which are called 'Tetsutei' like as horseshoe iron plate. It is considered that the most of them had been buried in a slightly oxidizing or reducing environment. The analysis result shows the maximum corrosion depth is 1.6 mm for about 1500 years. This paper presents an outline of this study. (author)

Physical models of corrosion of iron and nickel in liquid sodium

International Nuclear Information System (INIS)

Skyrme, G.

1975-11-01

The possible physical models for the corrosion of iron and nickel in liquid sodium loops are considered. The models are assessed in the light of available experimental evidence, in particular the magnitude of the corrosion rate and the velocity, downstream, temperature and oxygen effects. Currently recommended solubility values are used throughout. It is shown that the simple model based on these recommended values, which assumes that the dissolved metals are in equilibrium throughout the loop, overestimates the corrosion rate by three orders of magnitude. (author)

High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings

International Nuclear Information System (INIS)

Farmer, J C; Haslam, J J; Wong, F; Ji, X; Day, S D; Branagan, D J; Marshall, M C; Meacham, B E; Buffa, E J; Blue, C A; Rivard, J K; Beardsley, M B; Weaver, D T; Aprigliano, L F; Kohler, L; Bayles, R; Lemieux, E J; Wolejsza, T M; Martin, F J; Yang, N; Lucadamo, G; Perepezko, J H; Hildal, K; Kaufman, L; Heuer, A H; Ernst, F; Michal, G M; Kahn, H; Lavernia, E J

2004-01-01

The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an ''integral drip shield'' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

Effect of Iron-Containing Intermetallic Particles on the Corrosion Behaviour of Aluminium

DEFF Research Database (Denmark)

Ambat, Rajan

2006-01-01

The effect of heat treatment on the corrosion behaviour of binary Al-Fe alloys containing iron at levels between 0.04 and 0.42 wt.% was investigated by electrochemical measurements in both acidic and alkaline chloride solutions. Comparing solution heat-treated and quenched materials with samples...... with {100} facets, and are observed to contain numerous intermetallic particles. Fine facetted filaments also radiate out from the periphery of pits. The results demonstrate that the corrosion of "pure" 99.96% Al is thus dominated by the role of iron, which is the main impurity, and its electrochemical...... that had been subsequently annealed to promote precipitation of Al3Fe intermetallic particles, it was found that annealing increases both the cathodic and anodic reactivity. The increased cathodic reactivity is believed to be directly related to the increased available surface area of the iron...

The Influence of Corrosion Attack on Grey Cast Iron Brittle‑Fracture Behaviour and Its Impact on the Material Life Cycle

Directory of Open Access Journals (Sweden)

Jiří Švarc

2017-01-01

Full Text Available The paper is concerned with brittle‑fracture behaviour of grey cast iron attacked by corrosion and its impact on the life cycle of a spare part made of grey cast iron. In a corrosion chamber, outdoor climatic conditions (temperature and relative air humidity were simulated in which degradation processes, induced by material corrosion, degrading mechanical properties of a material and possibly leading to irreversible damage of a machine component, occur in the material of maintenance vehicles that are out of operation for the period of one year. The corrosion degradation of grey cast iron, which the spare parts constituting functional parts of an engine are made of grey cast iron, is described with regard to brittle‑fracture behaviour of the material. For the description of corrosion impact on grey cast iron, an instrumented impact test was employed. A corrosion degradation effect on grey cast iron was identified based on measured values of total energy, macro plastic deformation limit, initiation force of unstable crack propagation and force exerted on unstable crack arrest. In the first part of the experiment, a corrosion test of the material concerned was simulated in a condensation chamber; in the second part of the experiment, research results are provided for the measured quantities describing the material brittle‑fracture behaviour; this part is supplemented with a table of results and figures showing the changes in the values of the measured quantities in relation to test temperatures. In the discussion part, the influence of corrosion on the values of unstable crack initiation and arrest forces is interpreted. In the conclusion, an overview of the most significant research findings concerning the impact of corrosion on the life cycle of grey cast iron material is provided.

Steel corrosion products solubility under conditions simulating various water chemistry parameters in power plants

International Nuclear Information System (INIS)

Slobodov, A.A.; Kritskij, V.G.; Zarembo, V.I.; Puchkov, L.V.

1988-01-01

To simulate construction material corrosion product mass transfer model in power plant circuits calculation of iron oxide and hydroxide solubility, depending on water chemistry parameters: temperature, pH-value, content of dissolved in water hydrogen and oxygen, is carried out

Corrosion performance of iron aluminides in fossil energy environments

Energy Technology Data Exchange (ETDEWEB)

Natesan, K. [Argonne National Lab., IL (United States). Energy Technology Div.

1997-12-01

Corrosion of metallic structural materials in complex gas environments of coal gasification and combustion is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S or SO{sub 2} and chlorine as HCl. This paper presents a comprehensive review of the current status of the corrosion performance of alumina scales that are thermally grown on Fe-base alloys, including iron aluminides, in multicomponent gas environments of typical coal-conversion systems. Mechanisms of scale development/breakdown, performance envelopes for long-term usage of these materials, approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics, and in-service experience with these materials are emphasized. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the electrospark deposition process or by weld overlay techniques.

Application Of Fractal Dimension On Atmospheric Corrosion Of Galvanized Iron Roofing Material

OpenAIRE

Issa A.K; Abba. M. Aji

2015-01-01

Abstract Corrosion rates of galvanized iron roofing sheet In yola north eastern part of Nigeria were assessed and determined by weight loss method and scanner fractal analysis method. Scanning electronic machine SEM was used to transform corrosion coupons to electronic form for image j processing and analysing software The result of corrosion rates for these two methods after six months of the samples exposure in industrial. Coastal market and urban areas in the region are 1.51 1.079 1.051 0....

Development and Testing of a Linear Polarization Resistance Corrosion Rate Probe for Ductile Iron Pipe (Web Report 4361)

Science.gov (United States)

The North American water and wastewater community has hundreds of millions of feet of ductile iron pipe in service. Only a portion of the inventory has any form of external corrosion control. Ductile iron pipe, in certain environments, is subject to external corrosion.Linear Pola...

Effects of blending of desalinated and conventionally treated surface water on iron corrosion and its release from corroding surfaces and pre-existing scales.

Science.gov (United States)

Liu, Haizhou; Schonberger, Kenneth D; Peng, Ching-Yu; Ferguson, John F; Desormeaux, Erik; Meyerhofer, Paul; Luckenbach, Heidi; Korshin, Gregory V

2013-07-01

This study examined effects of blending desalinated water with conventionally treated surface water on iron corrosion and release from corroding metal surfaces and pre-existing scales exposed to waters having varying fractions of desalinated water, alkalinities, pH values and orthophosphate levels. The presence of desalinated water resulted in markedly decreased 0.45 μm-filtered soluble iron concentrations. However, higher fractions of desalinated water in the blends were also associated with more fragile corroding surfaces, lower retention of iron oxidation products and release of larger iron particles in the bulk water. SEM, XRD and XANES data showed that in surface water, a dense layer of amorphous ferrihydrite phase predominated in the corrosion products. More crystalline surface phases developed in the presence of desalinated water. These solid phases transformed from goethite to lepidocrocite with increased fraction of desalinated water. These effects are likely to result from a combination of chemical parameters, notably variations of the concentrations of natural organic matter, calcium, chloride and sulfate when desalinated and conventionally treated waters are blended. Copyright © 2013 Elsevier Ltd. All rights reserved.

In vitro and in vivo corrosion properties of new iron-manganese alloys designed for cardiovascular applications.

Science.gov (United States)

Drynda, Andreas; Hassel, Thomas; Bach, Friedrich Wilhelm; Peuster, Matthias

2015-04-01

The principle of biodegradation for the production of temporary implant materials (e.g. stents) plays an important role in the treatment of congenital heart defects. In the last decade several attempts have been made with different alloy materials-mainly based on iron and magnesium. None of the currently available materials in this field have demonstrated satisfying results and have therefore not found entry into broad clinical practice. While magnesium or magnesium alloy systems corrode too fast, the corrosion rate of pure iron-stents is too slow for cardiovascular applications. In the last years FeMn alloy systems were developed with the idea that galvanic effects, caused by different electrochemical properties of Fe and Mn, would increase the corrosion rate. In vitro tests with alloys containing up to 30% Mn showed promising results in terms of biocompatibility. This study deals with the development of new FeMn alloy systems with lower Mn concentrations (FeMn 0.5 wt %, FeMn 2.7 wt %, FeMn 6.9 wt %) to avoid Mn toxicity. Our results show, that these alloys exhibit good mechanical features as well as suitable in vitro biocompatibility and corrosion properties. In contrast, the evaluation of these alloys in a mouse model led to unexpected results-even after 9 months no significant corrosion was detectable. Preliminary SEM investigations showed that passivation layers (FeMn phosphates) might be the reason for corrosion resistance. If this can be proved in further experiments, strategies to prevent or dissolve those layers need to be developed to expedite the in vivo corrosion of FeMn alloys. © 2014 Wiley Periodicals, Inc.

Effect of iron ions on corrosion of lithium in a thionyl chloride electrolytes

International Nuclear Information System (INIS)

Shirokov, A.V.; Churikov, A.V.

1999-01-01

The effect of the iron electrolyte addition on the growth rate of the passivating layer on lithium in the LiAlCl 4 1 M solution in thionyl chloride is experimentally studied. It is established, that kinetic curved in the first 10 hours of the Li-electrode contact with electrolyte are described by the equation, assuming mixed diffusion kinetic control over the corrosion process. It is shown that introduction of Fe 3+ into electrolyte causes increase in both ionic and electron conductivity constituents. Increase in the electron carrier concentration is the cause of lithium corrosion in the iron-containing thionyl chloride solutions [ru

Effect of cerium addition on the corrosion behaviour of carbon-alloyed iron aluminides

International Nuclear Information System (INIS)

Sriram, S.; Balasubramaniam, R.; Mungole, M.N.; Bharagava, S.; Baligidad, R.G.

2006-01-01

The effect of Ce addition on the microstructure and corrosion behavior of carbon-alloyed iron aluminides Fe-20.0Al-2.0C, Fe-18.5Al-3.6C and Fe-19.2Al-3.3C-0.07Ce (in at.%) has been studied. The potentiodynamic polarization behaviour of the alloys was evaluated in freely aerated 0.25 mol/l H 2 SO 4 . A 0.05% C steel was used for comparison purposes. All the alloys exhibited active-passive behaviour in the acidic solution. The addition of Ce destroyed passivity as indicated by lower breakdown potentials in polarization studies. This has been related to the finer distribution of the carbides in the microstructure. Corrosion rates were evaluated by immersion testing. The iron aluminide with Ce addition exhibited a lower corrosion rate compared to the aluminides without Ce addition. This has been attributed to modifications in surface film with Ce addition. Scanning electron microscopy of corroded surfaces indicated that the carbon-alloyed intermetallics were susceptible to localized galvanic corrosion due to the presence of carbides in the microstructure

Correlation of flow accelerated corrosion rate with iron solubility

International Nuclear Information System (INIS)

Fujiwara, K.; Domae, M.; Yoneda, K.; Inada, F.; Ohira, T.; Hisamune, K.

2011-01-01

Flow accelerated corrosion (FAC) of the carbon steel is one of the most important subjects in the coolant systems of the power plants. FAC is influenced by the composition of the material, the flow condition, temperature, and the water chemistry conditions. It is considered that the solubility of iron (Fe) is the most important factor in the water chemistry parameters affecting FAC. In the present study, the effects of temperature and pH on the Fe solubility were evaluated in consideration of the hydrolysis reactions of the ferrous iron, the dissolution equilibria of Fe 3 O 4 , FeO, and Fe(OH) 2 , and the charge balance. The correlation between the Fe solubility and the FAC behavior was discussed. It has been suggested that the product of the Fe solubility equilibrated with Fe 3 O 4 and the mass transfer coefficient can explain the temperature and pH dependence of FAC. These results indicate the presence of the magnetite on the surface of the carbon steel. Diffusion of the Fe from the saturated layer to the bulk solution determines the FAC rate from the water chemistry aspect.

Corrosion Inhibition and Adsorption Behavior of Clove Oil on Iron in Acidic Medium

Directory of Open Access Journals (Sweden)

Archana Saxena

2012-01-01

Full Text Available Corrosion behavior of iron in hydrochloric acid solution was studied using weight loss as well Scanning electron microscopy study without and with clove oil. The percentage inhibition efficiency increases with increasing clove oil concentration. All the data revel that the oil acts as an excellent inhibitor for the corrosion of iron in HCl solution. Thermodynamic, kinetic parameters and equilibrium constant for adsorption process were calculated from the experimental data. The adsorption of clove oil on experimental metals was found to follow the Langmuir adsorption isotherm at all the concentration studies. Scanning electron microscope (SEM, investigations also indicate that clove oil greatly lowers the dissolution currents.

Effects of 1000 C oxide surfaces on room temperature aqueous corrosion and environmental embrittlement of iron aluminides

Energy Technology Data Exchange (ETDEWEB)

Buchanan, R.A.; Perrin, R.L. [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Materials Science and Engineering

1997-12-01

Results of electrochemical aqueous-corrosion studies at room temperature indicate that retained in-service-type high-temperature surface oxides (1000 C in air for 24 hours) on FA-129, FAL and FAL-Mo iron aluminides cause major reductions in pitting corrosion resistance in a mild acid-chloride solution designed to simulate aggressive atmospheric corrosion. Removal of the oxides by mechanical grinding restores the corrosion resistance. In a more aggressive sodium tetrathionate solution, designed to simulate an aqueous environment contaminated by sulfur-bearing combustion products, only active corrosion occurs for both the 1000 C oxide and mechanically cleaned surfaces at FAL. Results of slow-strain-rate stress-corrosion-cracking tests on FA-129, FAL and FAL-Mo at free-corrosion and hydrogen-charging potentials in the mild acid chloride solution indicate somewhat higher ductilities (on the order of 50%) for the 1000 C oxides retard the penetration of hydrogen into the metal substrates and, consequently, are beneficial in terms of improving resistance to environmental embrittlement. In the aggressive sodium tetrathionate solution, no differences are observed in the ductilities produced by the 1000 C oxide and mechanically cleaned surfaces for FAL.

Corrosion prevention of iron with novel organic inhibitor of hydroxamic acid and UV irradiation

International Nuclear Information System (INIS)

Deng Huihua; Nanjo, Hiroshi; Qian, Pu; Xia Zhengbin; Ishikawa, Ikuo; Suzuki, Toshishige M.

2008-01-01

Corrosion prevention by self-assembled monolayers (SAM) of monomer and polymer inhibitor on iron covered with air-formed oxide films was investigated by cyclic voltammetry in borate buffer solution. Anti-corrosion efficiency of the SAM-coated Fe electrodes depends on UV irradiation duration on Fe electrodes prior to coating and inhibitor concentration to form SAM. The 1-h UV-irradiated Fe electrodes coated with SAM exhibits the most effective corrosion resistance despite the anti-corrosion efficiency of air-formed films on Fe was linearly increased with UV irradiation. The addition of monomer in polymer solution improves the stability and corrosion resistance of SAM

Analysis of corrosion products of carbon steel in wet bentonite

International Nuclear Information System (INIS)

Osada, K.; Nagano, T.; Kozai, N.; Nakashima, S.; Nakayama, S.; Muraoka, S.

1991-01-01

The following conclusions were obtained; (1) At 40degC, the average corrosion rate of SS41 carbon steel in wet bentonite was 0.025 mm/y. This is smaller than the value of 0.042 mm/y obtained in pure water at 40degC. However, at 95degC, the corrosion rate of SS41 carbon steel in wet bentonite was 0.27 mm/y, which is much larger than that in pure water at 95degC. (2) At 95degC, γ-FeO(OH) (lepidocrocite) was formed only in wet bentonite, and it was absent in pure water. Evaporation of moisture resulted in the formation of partial covering of bentonite, which promoted local corrosion. Consequently, γ-FeO(OH) was considered to be formed. (3) In wet bentonite at 95degC, α-Fe 2 O 3 (hematite) can be identified by means of colorimetry. The color of corrosion products is orangish, indicating the contribution of α-Fe 2 O 3 in iron hydroxides. (author)

Corrosion of iron and low alloyed steel within a water saturated brick of clay under anaerobic deep geological disposal conditions: An integrated experiment

International Nuclear Information System (INIS)

Martin, F.A.; Bataillon, C.; Schlegel, M.L.

2008-01-01

The aim of this study was to determine the corrosion behaviour of iron and low alloyed steels under simulated geological disposal conditions, related to long-term disposal of nuclear wastes in the site of Bure (Meuse-Haute Marne, Champagne, France). The dedicated experiment was a fully integrated set-up: three different bars of material (iron, steel or nickel) have been introduced inside a solid block of clay, which has been saturated with synthetic Bure water and maintained at 90 deg. C during 8 months. Two types of clay have been tested: first, a compacted MX80 (Wyoming, USA) and second, argilite directly taken from the Bure site (Callovo-Oxfordian). In situ electrochemistry has been performed: impedance spectra, chronopotentiometry... The samples have been analysed using a combination of techniques, such as SEM, XRD, EDS, μXAS, μRaman, gravimetry after desquamation. In both cases, the steel or the iron seemed to passivate in contact with the clay. Post-processing of the EIS determined the corrosion rates and the changes in the kinetics have been noticed. The post mortem analysis of the corrosion products showed in both cases the presence of an internal layer made of magnetite (Raman, EDX). The external layer was made of partially Ca-substituted siderite (Fe 1-x Ca x CO 3 ), which could play an extra role in the passivation. Moreover, the samples embedded in the Bure argilite presented an intermediate unique layer containing Fe, O, Na and Si. This study suggests the corrosion products started to react with the silica issued from the dissolution of the Bure clay minerals, resulting in clay minerals neo-formation and in corrosion kinetic changes

Corrosion Resistance of a Cast-Iron Material Coated With a Ceramic Layer Using Thermal Spray Method

Science.gov (United States)

Florea, C. D.; Bejinariu, C.; Munteanu, C.; Istrate, B.; Toma, S. L.; Alexandru, A.; Cimpoesu, R.

2018-06-01

Cast-iron 250 used for breake systems present many corrosion signs after a mean usage time based on the environment conditions they work. In order to improve them corrosion resistance we propose to cover the active part of the material using a ceramic material. The deposition process is an industrial deposition system based on thermal spraying that can cover high surfaces in low time. In this articol we analyze the influence of a ceramic layer (40-50 µm) on the corrosion resistance of FC250 cast iron. The results were analyzed using scanning electron microscopy (SEM), X-ray energy dispersive (EDS) and linear and cyclic potentiometry.

A theoretical study of carbohydrates as corrosion inhibitors of iron

Energy Technology Data Exchange (ETDEWEB)

Khalil, Salim M.; Ali, Nozha M. [Libyan Academy for Graduate Studies, Tripoli (Libyan Arab Jamahiriya). Chemistry Dept.; Ali-Shattle, Elbashir E. [Tripoli Univ. (Libyan Arab Jamahiriya). Chemistry Dept.

2013-08-15

The inhibitive effect of fructose, glucose, lactose, maltose, and sucrose against the iron corrosion is investigated using density functional theory at the B3LYP/6-31 G level (d) to search the relation between the molecular structure and corrosion inhibition. The electronic properties such as the energy of the highest occupied molecular orbital (HOMO), the energy of lowest unoccupied orbital (LUMO), the energy gap (LUMO-HOMO), quantum chemical parameters such as hardness, softness, the fraction of the electron transferred, and the electrophilicity index are reported. The inhibition efficiency of the investigated carbohydrates follows the trend: maltose < sucrose < lactose < fructose < glucose. (orig.)

Effects of high temperature surface oxides on room temperature aqueous corrosion and environmental embrittlement of iron aluminides

Energy Technology Data Exchange (ETDEWEB)

Buchanan, R.A.; Perrin, R.L.

1996-09-01

Studies were conducted to determine the effects of high-temperature surface oxides, produced during thermomechanical processing, heat treatment (750 {degrees}C in air, one hour) or simulated in-service-type oxidation (1000{degrees}C in air, 24 hours) on the room-temperature aqueous-corrosion and environmental-embrittlement characteristics of iron aluminides. Materials evaluated included the Fe{sub 3}Al-based iron aluminides, FA-84, FA-129, FAL and FAL-Mo, a FeAl-based iron aluminide, FA-385, and a disordered low-aluminum Fe-Al alloy, FAPY. Tests were performed in a mild acid-chloride solution to simulate aggressive atmospheric corrosion. Cyclic-anodic-polarization tests were employed to evaluate resistances to localized aqueous corrosion. The high-temperature oxide surfaces consistently produced detrimental results relative to mechanically or chemically cleaned surfaces. Specifically, the pitting corrosion resistances were much lower for the as-processed and 750{degrees} C surfaces, relative to the cleaned surfaces, for FA-84, FA-129, FAL-Mo, FA-385 and FAPY. Furthermore, the pitting corrosion resistances were much lower for the 1000{degrees}C surfaces, relative to cleaned surfaces, for FA-129, FAL and FAL-Mo.

Galvanic corrosion of copper-cast iron couples in relation to the Swedish radioactive waste canister concept

International Nuclear Information System (INIS)

Smart, N.R.; Fennell, P.A.H.; Rance, A.P.; Werme, L.O.

2004-01-01

To ensure the safe encapsulation of spent nuclear fuel rods for geological disposal, SKB are considering using the Copper-Iron Canister, which consists of an outer copper canister and an inner cast iron container. The canister will be placed into boreholes in the bedrock of a geologic repository and surrounded by bentonite clay. In the unlikely event of the outer copper canister being breached, water could enter the annulus between the inner and outer canister and at points of contact between the two metals there would be a possibility of galvanic interactions. To study this effect, copper-cast iron galvanic couples were set up in a number of different environments representing possible conditions in the SKB repository. The tests investigated two artificial pore-waters and a bentonite slurry, under aerated and deaerated conditions, at 30 deg. C and 50 deg. C. The currents passing between the coupled electrodes and the potential of the couples were monitored for several months. In addition, some bimetallic crevice specimens based on the multi-crevice assembly (MCA) design were used to simulate the situation where the copper canister will be in direct contact with the cast iron inner vessel. The effect of growing an oxide film on the surface of the cast iron prior to coupling it with copper was also investigated. The electrochemical results are presented graphically in the form of electrode potentials and galvanic corrosion currents as a function of time. The galvanic currents in aerated conditions were much higher than in deaerated conditions. For example, at 30 deg. C, galvanic corrosion rates as low as 0.02 μm/year were observed for iron in groundwater after de-aeration, but of the order of 100 μm/year for the cast iron at 50 deg. C in the presence of oxygen. The galvanic currents were generally higher at 50 deg. C than at 30 deg. C. None of the MCA specimens exhibited any signs of crevice corrosion under deaerated conditions. It will be shown that in deaerated

Development of Copper Corrosion Products and Relation between Surface Appearance and Corrosion Rate

International Nuclear Information System (INIS)

Lan, Tran Thi Ngoc; Binh, Nguyen Thi Thanh; Tru, Nguyen Nhi; Yoshino, Tsujino; Yasuki, Maeda

2008-01-01

Copper was exposed unsheltered and sheltered in four humid tropical sites, representing urban, urban-industrial, urban-marine and rural environments. The corrosion rates and the sequence of corrosion product formation are presented and discussed in relation with climatic and atmospheric pollution parameters. Chemical compositions of corrosion products were found to depend on environments and duration of exposure. In all environments, cuprite was the predominating corrosion product that formed first and continuously increased during the exposure. Among the sulphur-containing corrosion products, posnjakite and brochantite were more frequently found and the first formed earlier. Nantokite was the most common chlorine-containing products for most cases, except the high-chloride environment, where atacamite was detected instead. The corrosion rate of copper was well indicated by the colour of patina. The red-purple colour corresponded to the high corrosion rate and the greenish grey colour corresponded to the low corrosion rate. Corrosion rate of sheltered copper in urban-marine environment increased with the exposure time

Corrosion Inhibiting Mechanism of Nitrite Ion on the Passivation of Carbon Steel and Ductile Cast Iron for Nuclear Power Plants

Directory of Open Access Journals (Sweden)

K. T. Kim

2015-01-01

Full Text Available While NaNO2 addition can greatly inhibit the corrosion of carbon steel and ductile cast iron, in order to improve the similar corrosion resistance, ca. 100 times more NaNO2 addition is needed for ductile cast iron compared to carbon steel. A corrosion and inhibition mechanism is proposed whereby NO2- ion is added to oxidize. The NO2- ion can be reduced to nitrogen compounds and these compounds may be absorbed on the surface of graphite. Therefore, since nitrite ion needs to oxidize the surface of matrix and needs to passivate the galvanic corroded area and since it is absorbed on the surface of graphite, a greater amount of corrosion inhibitor needs to be added to ductile cast iron compared to carbon steel. The passive film of carbon steel and ductile cast iron, formed by NaNO2 addition showed N-type semiconductive properties and its resistance, is increased; the passive current density is thus decreased and the corrosion rate is then lowered. In addition, the film is mainly composed of iron oxide due to the oxidation by NO2- ion; however, regardless of the alloys, nitrogen compounds (not nitrite were detected at the outermost surface but were not incorporated in the inner oxide.

X-rays diffraction characterization of corrosion products transported by secondary side of a CANDU NPP

International Nuclear Information System (INIS)

Dinu, A.; Tunaru, M.; Velciu, L.

2016-01-01

To verify the chemistry of secondary side of CANDU steam generators, Millipore filters are used to sampling from condensing extraction pump, from feed water header and blow down of steam generator. These filters retain the corrosion products as very fine particles and are used as samples in chemistry water control. X-Ray diffraction technique is the able to distinguish the different crystallographic compounds present in oxide films deposited on the Millipore filters and gives information referring to the nature of corrosion products transported in secondary side. The XRD analysis has identified the following substance in deposited layer: magnetite (Fe_3O_4), hematite (Fe_2O_3), and iron oxide hydroxide (FeOOH). By optical microscopy it was observed a brown-reddish background specific to hematite and iron oxide hydroxide, especially for filters extracted from condensing extraction pump. The black colour of crud present on filters extracted from feed water header and blow down of steam generator shows the presence of magnetite. (authors)

Filterability of corrosion products formed between carbon steel and water. Influence of temperature and oxygen content

International Nuclear Information System (INIS)

Kelen, T.; Falk, I.

1975-09-01

A laboratory investigation has been made for the purpose of studying the influence of temperature and oxygen content on the filterability of corrosion products formed between carbon-steel and water. The experiments were performed in a high temperature loop where the water is initially heated in a pre-heater, then cooled and finally filtered. The corrosion products were transferred to thewater from a carbon-steel surface that had previously been neutron activated and the amount of iron present was determined from measurements of the γ-radiation emitted by Fe-59. Filterability was then computed as the ratio between the total amount of iron in the water phase and the amount of iron retained on the filter. The investigation covers a series of experiments at filtering temperatures of 20, 90 and 160 dec G, pre-heater temperatures up to 300 deg C and oxygen contents of 10 and 300 ppb O 2 . In addition the extent of iron deposition in the pre-heater and heat regulator has been determined after each series of experiments. Filterability exhibited a pronounced dependence upon both the filter and pre-heater temperatures and also upon the oxygen content. Among the conclusions to which the results lead is the observation that a strict comparison of filterability values for the fraction of corrosion products in cooled water samples is impossible when these are taken from 1) different sections of a high temperature system 2) a single sampling point while the system is being run up 3) two separate systems (e.g. steam boilers) operated at different temperatures 4) two separate systems operated at different oxygen contents. It accordingly appears advizable to restrict the use of cold-filtered samples from conventional steam-raising plants to the comparison of values relating to a single sampling point under constant operating conditions. (author)

WASTE PACKAGE CORROSION STUDIES USING SMALL MOCKUP EXPERIMENTS

International Nuclear Information System (INIS)

B.E. Anderson; K.B. Helean; C.R. Bryan; P.V. Brady; R.C. Ewing

2005-01-01

The corrosion of spent nuclear fuel and subsequent mobilization of radionuclides is of great concern in a geologic repository, particularly if conditions are oxidizing. Corroding A516 steel may offset these transport processes within the proposed waste packages at the Yucca Mountain Repository (YMR) by retaining radionuclides, creating locally reducing conditions, and reducing porosity. Ferrous iron, Fe 2+ , has been shown to reduce UO 2 2+ to UO 2(s) [1], and some ferrous iron-bearing ion-exchange materials adsorb radionuclides and heavy metals [2]. Of particular interest is magnetite, a potential corrosion product that has been shown to remove TcO 4 - from solution [3]. Furthermore, if Fe 2+ minerals, rather than fully oxidized minerals such as goethite, are produced during corrosion, then locally reducing conditions may be present. High electron availability leads to the reduction and subsequent immobilization of problematic dissolved species such as TcO 4 - , NpO 2 + , and UO 2 2+ and can also inhibit corrosion of spent nuclear fuel. Finally, because the molar volume of iron material increases during corrosion due to oxygen and water incorporation, pore space may be significantly reduced over long time periods. The more water is occluded, the bulkier the corrosion products, and the less porosity is available for water and radionuclide transport. The focus of this paper is on the nature of Yucca Mountain waste package steel corrosion products and their effects on local redox state, radionuclide transport, and porosity

The iron and cerium oxide influence on the electric conductivity and the corrosion resistance of anodized aluminium

International Nuclear Information System (INIS)

Souza, Kellie Provazi de

2006-01-01

The influence of different treatments on the aluminum system covered with aluminum oxide is investigated. The aluminum anodization in sulphuric media and in mixed sulphuric and phosphoric media was used to alter the corrosion resistance, thickness, coverage degree and microhardness of the anodic oxide. Iron electrodeposition inside the anodic oxide was used to change its electric conductivity and corrosion resistance. Direct and pulsed current were used for iron electrodeposition and the Fe(SO 4 ) 2 (NH 4 ) 2 .6H 2 O electrolyte composition was changed with the addition of boric and ascorbic acids. To the sealing treatment the CeCl 3 composition was varied. The energy dispersive x-ray (EDS), the x-ray fluorescence spectroscopy (FRX) and the morphologic analysis by scanning electronic microscopy (SEM) allowed to verify that, the pulsed current increase the iron content inside the anodic layer and that the use of the additives inhibits the iron oxidation. The chronopotentiometric curves obtained during iron electrodeposition indicated that the boric and ascorbic acids mixture increased the electrodeposition process efficiency. The electrochemical impedance spectroscopy (EIE), the Vickers (Hv) microhardness measurements and morphologic analysis evidenced that the sealing treatment improves the corrosion resistance of the anodic film modified with iron. The electrical impedance (EI) technique allowed to prove the electric conductivity increase of the anodized aluminum with iron electrodeposited even after the cerium low concentration treatment. Iron nanowires were prepared by using the anodic oxide pores as template. (author)

Enhanced Cr(VI) removal from groundwater by Fe0-H2O system with bio-amended iron corrosion

DEFF Research Database (Denmark)

Yin, Weizhao; Li, Yongtao; Wu, Jinhua

2017-01-01

Abstract A one-pot bio-iron system was established to investigate synergetic abiotic and biotic effects between iron and microorganisms on Cr(VI) removal. More diverse iron corrosion and reactive solids, such as green rusts, lepidocrocite and magnetite were found in the bio-iron system than...... transfer on the solid phase. The results also showed that the reduction of Cr(VI) by microorganisms was insignificant, indicating the adsorption/co-precipitation of Cr by iron oxides on iron surface was responsible for the overall Cr(VI) removal. Our study demonstrated that the bio-amended iron corrosion...... in the Fe0-H2O system, leading to 4.3 times higher Cr(VI) removal efficiency in the bio-iron system than in the Fe0-H2O system. The cycling experiment also showed that the Cr(VI) removal capacity of Fe0 in the bio-iron system was 12.4 times higher than that in the Fe0-H2O system. A 62 days of life...

Detection of boron in simulated corrosion products by using a laser induced breakdown spectroscopy

International Nuclear Information System (INIS)

Song, K.; Yeon, J-W.; Jung, S-H.; Hwang, J.; Jung, E-C.

2010-01-01

In nuclear power plants, many methods for detection of coolant leakage have been developed and employed for the safe operation. However, these methods have many limitations for analyzing and dealing with the corrosion products due to the high radioactivity. LIBS (Laser-induced breakdown spectroscopy) offer a remote and on-site elemental analysis including the boron in the corrosion products with no sample preparation. In this study, we investigated the feasibility of detecting boron and analyzing an elemental composition of boron-containing iron oxides with the LIBS, in order to develop a coolant leakage detection system. First, we prepared five different boron-containing iron oxides and the element ratios were determined by using ICP-AES (inductive coupled plasma-atomic emission spectrometer). After this, the laser induced emission spectra of these iron oxides were obtained by using a 266 nm Nd:YAG laser. The B/Fe ratios of the oxides were determined by comparing the intensities of the B emission peak at 249.844 nm with those of the Fe peak at 250.217 nm as an internal reference. It was confirmed that the B contents in the oxides could be analyzed over 0.1 wt% by the laser induced breakdown spectroscopic technique. (author)

Effects of surface condition on aqueous corrosion and environmental embrittlement of iron aluminides

Energy Technology Data Exchange (ETDEWEB)

Perrin, R.L.; Buchanan, R.A. [Univ. of Tennessee, Knoxville, TN (United States)

1996-08-01

Effects of retained high-temperature surface oxides, produced during thermomechanical processing and/or heat treatment, on the aqueous-corrosion and environmental-embrittlement characteristics of Fe{sub 3}Al-based iron aluminides (FA-84, FA-129 and FAL-Mo), a FeAl-based iron aluminide (FA-385), and a disordered low-aluminum Fe-Al alloy (FAPY) were evaluated. All tests were conducted at room temperature in a mild acid-chloride solution. In cyclic-anodic-polarization testing for aqueous-corrosion behavior, the surface conditions examined were: as-received (i.e., with the retained high-temperature oxides), mechanically cleaned and chemically cleaned. For all materials, the polarization tests showed the critical pitting potentials to be significantly lower in the as-received condition than in the mechanically-cleaned and chemically-cleaned conditions. These results indicate detrimental effects of the retained high-temperature oxides in terms of increased susceptibilities to localized corrosion. In 200-hour U-bend stress-corrosion-cracking tests for environmental-embrittlement behavior, conducted at open-circuit corrosion potentials and at a hydrogen-charging potential of {minus}1500 mV (SHE), the above materials (except FA-385) were examined with retained oxides and with mechanically cleaned surfaces. At the open-circuit corrosion potentials, none of the materials in either surface condition underwent cracking. At the hydrogen-charging potential, none of the materials with retained oxides underwent cracking, but FA-84, FA-129 and FAL-Mo in the mechanically cleaned condition did undergo cracking. These results suggest beneficial effects of the retained high-temperature oxides in terms of increased resistance to environmental hydrogen embrittlement.

Corrosion behaviour of ductile cast irons partially modified with silicon in 0.03 M NaCl; Comportamiento frente a la corrosion de fundiciones con grafito laminar y esferoidal parcialmente modificadas con silicio en NaCl 0,03 M

Energy Technology Data Exchange (ETDEWEB)

Arenas, M. A.; Niklas, A.; Conde, A.; Mendez, S.; Sertucha, J.; Damborenea, J. J. de

2014-07-01

NaCl. The increasing demand of ductile cast irons with extensive technological applications leads to enlarge the corrosion resistance of this group of metallic materials. In this sense, the use of different chemical compositions on such cast irons becomes one of the most interesting aspects among the different ways to improve their behaviour against corrosion due to the extra opportunity for increasing the mechanical properties. Additionally such improvements have to be made without any increase of processing costs to keep the interesting competitiveness of developed cast irons. In the present work the preliminary results obtained from corrosion tests made on a group of cast irons with different chemical compositions are presented. Among ductile cast irons, silicon content has been varied in order to investigate the effect of this element on corrosion resistance of the alloys. The obtained results show a slight improvement of this property for the alloys with high silicon content with respect to the conventional ones though such effect was found in the first time period of the corrosion tests. Interestingly this improvement was found for alloys that exhibit better tensile properties than the conventional ductile irons. Thus an important way for developing new ductile cast irons with improved corrosion properties by alloying has been opened. (Author)

A point defect model for the general and pitting corrosion on iron-oxide-electrolyte interface deduced from current oscillations

CERN Document Server

Pagitsas, M; Sazou, D

2003-01-01

Analysis of the passive-active oscillatory region of the Fe-0.75 M H sub 2 SO sub 4 system, perturbed by adding small amounts of halide species, allow the distinction between pitting and general corrosion. Complex periodic and aperiodic current oscillations characterize pitting corrosion whereas monoperiodic oscillations of a relaxation type indicate general corrosion. A point defect model (PDM) is considered for the microscopic description of the growth and breakdown of the iron oxide film. The physicochemical processes leading to different types of corrosion can be clarified in terms of the PDM. Occupation of an anion vacancy by a halide ion results in the localized attack of the passive oxide and pitting corrosion. On the other hand, the formation of surface soluble iron complexes is related to the uniform dissolution of the passive oxide and general corrosion.

Effects of sulfate on heavy metal release from iron corrosion scales in drinking water distribution system.

Science.gov (United States)

Sun, Huifang; Shi, Baoyou; Yang, Fan; Wang, Dongsheng

2017-05-01

Trace heavy metals accumulated in iron corrosion scales within a drinking water distribution system (DWDS) could potentially be released to bulk water and consequently deteriorate the tap water quality. The objective of this study was to identify and evaluate the release of trace heavy metals in DWDS under changing source water conditions. Experimental pipe loops with different iron corrosion scales were set up to simulate the actual DWDS. The effects of sulfate levels on heavy metal release were systemically investigated. Heavy metal releases of Mn, Ni, Cu, Pb, Cr and As could be rapidly triggered by sulfate addition but the releases slowly decreased over time. Heavy metal release was more severe in pipes transporting groundwater (GW) than in pipes transporting surface water (SW). There were strong positive correlations (R 2  > 0.8) between the releases of Fe and Mn, Fe and Ni, Fe and Cu, and Fe and Pb. When switching to higher sulfate water, iron corrosion scales in all pipe loops tended to be more stable (especially in pipes transporting GW), with a larger proportion of stable constituents (mainly Fe 3 O 4 ) and fewer unstable compounds (β-FeOOH, γ-FeOOH, FeCO 3 and amorphous iron oxides). The main functional iron reducing bacteria (IRB) communities were favorable for the formation of Fe 3 O 4 . The transformation of corrosion scales and the growth of sulfate reducing bacteria (SRB) accounted for the gradually reduced heavy metal release with time. The higher metal release in pipes transporting GW could be due to increased Fe 6 (OH) 12 CO 3 content under higher sulfate concentrations. Copyright © 2017 Elsevier Ltd. All rights reserved.

New Mechanism on Synergistic Effect of Nitrite and Triethanolamine Addition on the Corrosion of Ductile Cast Iron

Directory of Open Access Journals (Sweden)

K. T. Kim

2016-01-01

Full Text Available In general, we compared the different inhibition mechanisms of organic inhibitor with that of anodic inhibitor. When triethanolamine or nitrite was added separately to tap water for inhibiting the corrosion of ductile cast iron, large amounts of inhibitor were needed. This is because the corrosion inhibitors had to overcome the galvanic corrosion that occurs between graphite and matrix. In this work, we investigated the corrosion of ductile cast iron in tap water with/without inhibitors. The corrosion rate was measured using chemical immersion test and electrochemical methods, including anodic polarization test. The inhibited surface was analyzed using EPMA and XPS. Test solutions were analyzed by performing FT-IR measurement. When triethanolamine and nitrite coexisted in tap water, synergistic effect built up, and the inhibition effect was ca. 30 times more effective than witnessed with single addition. This work focused on the synergistic effect brought about by nitrite and triethanolamine and its novel mechanism was also proposed.

Coupled modelling of convergence, steel corrosion, gas production and brine flow in a rock salt repository

International Nuclear Information System (INIS)

Becker, D.A.; Hirsekorn, R.P.

2013-01-01

This poster presents the global simulation of the behaviour of thick-walled steel containers piled up in a borehole in a rock salt repository. The simulation takes into account: the convergence by the creeping of rock salt, the backfill and waste compaction, the porosity dependent flow resistance, the anaerobic corrosion (iron to magnetite transformation, gas production, brine consumption, water consumption and salt precipitation) and pressure development. Mechanical influence of corrosion has not yet been taken into account in the integrated code LOPOS

Iron migration from the anode surface in alumina electrolysis

Energy Technology Data Exchange (ETDEWEB)

Zhuravleva, Elena N.; Drozdova, Tatiana N.; Ponomareva, Svetlana V. [Siberian Federal University, Krasnoyarsk, 660041 (Russian Federation); Kirik, Sergei D., E-mail: kiriksd@yandex.ru [Siberian Federal University, Krasnoyarsk, 660041 (Russian Federation); Institute of Chemistry and Chemical Technology SB RAS, Krasnoyarsk, 660036 (Russian Federation)

2013-01-15

Highlights: Black-Right-Pointing-Pointer Corrosion destruction of two-component iron-based alloys in high-temperature aluminum electrolysis in the cryolite alumina melt has been studied. Black-Right-Pointing-Pointer It was found that at the first stage oxidative polarization of iron atoms on the anode surface into Fe{sup 2+} takes place. Black-Right-Pointing-Pointer Fe{sup 2+} interacts with cryolite melt producing FeF{sub 2}. Black-Right-Pointing-Pointer FeF{sub 2} gives oxides FeAl{sub 2}O{sub 4}, Fe{sub 3}O{sub 4}, Fe{sub 2}O{sub 3}. Black-Right-Pointing-Pointer The participation of oxygen in the corrosion has not been observed. - Abstract: Corrosion destruction of two-component iron-based alloys used as an anode in high-temperature alumina electrolysis in the melt of NaF/KF/AlF{sub 3} electrolyte has been considered. Ni, Si, Cu, Cr, Mn, Al, Ti in the amount of up to 10% have been tested as the dopants to an anode alloys. The composition of the corrosion products has been studied using X-ray diffraction, scanning electron microscopy and electron microprobe analysis. It has been established that the anode corrosion is induced by a surface electrochemical polarization and iron atom oxidation. Iron ions come into an exchange interaction with the fluoride components of the melted electrolyte, producing FeF{sub 2}. The last interacts with oxyfluoride species transforming into the oxide forms: FeAl{sub 2}O{sub 4}, Fe{sub 3}O{sub 4}, Fe{sub 2}O{sub 3}. Due to the low solubility, the iron oxides are accumulated in the near-electrode sheath. The only small part of iron from anode migrates to cathode that makes an production of high purity aluminum of a real task. The alloy dopants are also subjected to corrosion in accordance with electromotive series resulting corrosion tunnels on the anode surface. The oxides are final compounds which collect in the same area. The corrosion products form an anode shell which is electronic conductor at electrolysis temperature. The

A contribution to the modelling of atmospheric corrosion of iron

International Nuclear Information System (INIS)

Hoerle, S.; Mazaudier, F.

2003-01-01

With the aim of predicting the long term atmospheric corrosion behaviour of iron, the characteristics of the rust layer formed during this process and the mechanisms occurring inside the rust layer during a wet-dry cycle are considered. A first step in modelling the behaviour is proposed, based on the description of the cathodic reactions associated with iron oxidation: reduction of a part of the rust layer (lepidocrocite) and reduction of dissolved oxygen on the rust layer. The modelling, by including some composition and morphological data of the rust layer as parameters, is able to account for the metal damage after one Wet-Dry cycle. (authors)

Study of the iron corrosion at the interface of different media (water, air) submitted to protons irradiation; Etude de la corrosion du fer a l'interface de differents milieux (eau, air) soumis a l'irradiation de protons

Energy Technology Data Exchange (ETDEWEB)

Lapuerta, S

2005-10-15

During the deep geological disposal, stainless steel containers of the vitrified waste will be put in carbon steel overpacks. After the closing of the storage site, overpacks will be in contact with a humid air and a radioactive medium. After hundred years, overpacks could be in contact with water radiolysis in an anoxic medium. In this context, my PhD work is a fundamental study which is the understanding of the corrosion mechanisms of pure iron under proton irradiation. This corrosion is affected by the contact of iron with different atmospheres (air, nitrogen) and water. In the case of the atmospheric iron corrosion under irradiation, we have studied the influence of the proton beam flux. During this work, we have characterized the structure of the oxides formed at the iron surface. The structure formed does not correspond to iron oxides and hydroxides indexed. However, we have shown that the oxide structure is close to that of lepidocrocite and bernalite. Moreover, we have determined the oxygen diffusion coefficient in iron under irradiation and we have shown that the irradiation accelerates of 6 orders of magnitude the iron corrosion. In addition, the irradiations which were realized in different gas have put in evidence the negligible role of nitrates, and the importance of the O{sub 2}/H{sub 2}O coupling on the iron corrosion. Finally, we have shown the influence of the relative humidity, the maximum of the corrosion being observed for a relative humidity close to 45%. In the case of the iron corrosion in aqueous media under irradiation, the influence of the oxygen dissolved in water has been studied using a surface marker. We have put in evidence that the corrosion is twice more significant in aerated medium than in deaerated medium. Moreover, the influence of radicals has been shown. An irradiated sample is more corroded than a sample put in contact with a H{sub 2}O{sub 2} solution. Finally, the follow-up of the iron potential under irradiation have shown

Impact of corrosion-derived iron on the bentonite buffer within the KBS-3H disposal concept. The Olkiluoto site as case study

International Nuclear Information System (INIS)

Wersin, Paul; Birgersson, Martin; Olsson, Siv; Karnland, Ola; Snellman, Margit

2008-05-01

Steel components are unstable in EBS environments. They will corrode to fairly insoluble corrosion products, such as magnetite, and also react with the smectitic matrix of the bentonite buffer. In this study, the impact of reduced iron on the buffer's stability has been assessed within the framework of the KBS-H concept. Our work includes two parts. In the first part, available data from experimental and modelling studies have been compiled and interpreted. In the second part, a relatively simple geochemical modelling exercise on the iron-bentonite interaction in the current KBS-3H disposal system has been performed using Olkiluoto as test case. The iron in this case stems from the perforated supercontainer steel shell foreseen to be emplaced around the buffer material. The iron-bentonite interaction under reducing conditions may involve different processes including sorption, redox and dissolution/precipitation reactions, the details of which are not yet understood. One process to consider is the sorption of corrosion-derived Fe(II). This process is fast and leads to strong binding of Fe(II) at the smectite surface. Whether this sorption reaction is accompanied by a redox and surface precipitation reaction is presently not clear. A further process to consider under very reducing conditions is the reduction of structural Fe(III) in the clay which may destabilise the montmorillonite structure. The process of greatest relevance for the buffer's performance is montmorillonite transformation in contact with reduced iron. This process is very slow and experimentally difficult to investigate. Current data suggest that the transformation process may either lead to a Fe-rich smectite (e.g. saponite) or to a non-swelling clay (berthierine or chlorite). In addition, cementation due to precipitation of iron corrosion products or of SiO 2 resulting from montmorillonite transformation may occur. Physical properties of the buffer may in principle be affected by montmorillonite

Impact of corrosion-derived iron on the bentonite buffer within the KBS-3H disposal concept. The Olkiluoto site as case study

Energy Technology Data Exchange (ETDEWEB)

Wersin, Paul (National Cooperative for the Disposal of Radioactive Waste, Nagra, Wettingen (Switzerland)); Birgersson, Martin; Olsson, Siv; Karnland, Ola (Clay Technology AB, Lund (Sweden)); Snellman, Margit (Saanio and Riekkola Oy, Helsinki (Finland))

2008-05-15

Steel components are unstable in EBS environments. They will corrode to fairly insoluble corrosion products, such as magnetite, and also react with the smectitic matrix of the bentonite buffer. In this study, the impact of reduced iron on the buffer's stability has been assessed within the framework of the KBS-H concept. Our work includes two parts. In the first part, available data from experimental and modelling studies have been compiled and interpreted. In the second part, a relatively simple geochemical modelling exercise on the iron-bentonite interaction in the current KBS-3H disposal system has been performed using Olkiluoto as test case. The iron in this case stems from the perforated supercontainer steel shell foreseen to be emplaced around the buffer material. The iron-bentonite interaction under reducing conditions may involve different processes including sorption, redox and dissolution/precipitation reactions, the details of which are not yet understood. One process to consider is the sorption of corrosion-derived Fe(II). This process is fast and leads to strong binding of Fe(II) at the smectite surface. Whether this sorption reaction is accompanied by a redox and surface precipitation reaction is presently not clear. A further process to consider under very reducing conditions is the reduction of structural Fe(III) in the clay which may destabilise the montmorillonite structure. The process of greatest relevance for the buffer's performance is montmorillonite transformation in contact with reduced iron. This process is very slow and experimentally difficult to investigate. Current data suggest that the transformation process may either lead to a Fe-rich smectite (e.g. saponite) or to a non-swelling clay (berthierine or chlorite). In addition, cementation due to precipitation of iron corrosion products or of SiO{sub 2} resulting from montmorillonite transformation may occur. Physical properties of the buffer may in principle be affected by

The electrochemical corrosion of bulk nanocrystalline ingot iron in HCl solutions with different concentrations

International Nuclear Information System (INIS)

Wang, S.G.; Sun, M.; Cheng, P.C.; Long, K.

2011-01-01

Highlights: → The corrosion resistance of BNII was enhanced in comparison with CPII in 0.1-0.4 mol L -1 solution. → The function work of BNII is 0.47 eV larger that of CPII. → The energy state density of 4s electrons of BNII is 13.73% less than that of CPII. → BNII corrosion resistance was enhanced due to its larger work function and less 4s electrons weight. → The specific adsorption of Cl - on BNII was weaker than that of CPII due to its larger function work. - Abstract: We studied the corrosion properties of bulk nanocrystalline ingot iron (BNII) and conventional polycrystalline ingot iron (CPII) in HCl solutions from 0.1 mol L -1 to 0.4 mol L -1 at room temperature. The corrosion resistance of BNII was enhanced in comparison with CPII. We investigated the surface energy state densities of BNII and CPII with ultra-violet photoelectron spectroscopy. The energy state density of BNII 4s electrons was 13.73% less than that of CPII. The function work of BNII was 0.47 eV larger that of CPII. The corrosion resistance of BNII was enhanced in comparison with CPII due to its less energy state density of 4s electrons, larger work function and weaker Cl - specific adsorption.

Surface analysis and depth profiling of corrosion products formed in lead pipes used to supply low alkalinity drinking water.

Science.gov (United States)

Davidson, C M; Peters, N J; Britton, A; Brady, L; Gardiner, P H E; Lewis, B D

2004-01-01

Modern analytical techniques have been applied to investigate the nature of lead pipe corrosion products formed in pH adjusted, orthophosphate-treated, low alkalinity water, under supply conditions. Depth profiling and surface analysis have been carried out on pipe samples obtained from the water distribution system in Glasgow, Scotland, UK. X-ray diffraction spectrometry identified basic lead carbonate, lead oxide and lead phosphate as the principal components. Scanning electron microscopy/energy-dispersive x-ray spectrometry revealed the crystalline structure within the corrosion product and also showed spatial correlations existed between calcium, iron, lead, oxygen and phosphorus. Elemental profiling, conducted by means of secondary ion mass spectrometry (SIMS) and secondary neutrals mass spectrometry (SNMS) indicated that the corrosion product was not uniform with depth. However, no clear stratification was apparent. Indeed, counts obtained for carbonate, phosphate and oxide were well correlated within the depth range probed by SIMS. SNMS showed relationships existed between carbon, calcium, iron, and phosphorus within the bulk of the scale, as well as at the surface. SIMS imaging confirmed the relationship between calcium and lead and suggested there might also be an association between chloride and phosphorus.

Modelling and numerical simulation of the corrosion product transport in the pressurised water reactor primary circuit

International Nuclear Information System (INIS)

Marchetto, C.

2002-05-01

During operation of pressurised water reactor, corrosion of the primary circuit alloys leads to the release of metallic species such as iron, nickel and cobalt in the primary fluid. These corrosion products are implicated in different transport phenomena and are activated in the reactor core where they are submitted to neutron flux. The radioactive corrosion products are afterwards present in the out of flux parts of primary circuit where they generate a radiation field. The first part of this study deals with the modelling of the corrosion: product transport phenomena. In particular, considering the current state of the art, corrosion and release mechanisms are described empirically, which allows to take into account the material surface properties. New mass balance equations describing the corrosion product behaviour are thus obtained. The numerical resolution of these equations is implemented in the second part of this work. In order to obtain large time steps, we choose an implicit time scheme. The associated system is linearized from the Newton method and is solved by a preconditioned GMRES method. Moreover, a time step auto-adaptive management based on Newton iterations is performed. Consequently, an efficient resolution has been implemented, allowing to describe not only the quasi-steady evolutions but also the fast transients. In a last step, numerical simulations are carried out in order to validate the new corrosion product transport modelling and to illustrate the capabilities of this modelling. Notably, the numerical results obtained indicate that the code allows to restore the on-site observations underlining the influence of material surface properties on reactor contamination. (author)

Phase analysis of corrosion products of carbon steel in sea water

International Nuclear Information System (INIS)

Garcia R, J.; Yee M, H.; Maldonado M, H.; Nunez, L.; Reguera, E.

1998-01-01

Nowadays carbon steel continues being the most widely used metallic material in marine and coastal buildings. The economic losses, due to corrosion processes, of those countries with important industrial and social activities in coastal regions are highly significant. In this sense the evaluation of the corrosion process of carbon steel and other materials in seawater or in coastal zones is a primary task for protection methods or to predict the hfe of an specific installation. In this communication we present the phases analysis, using XRD and Moessbauer techniques, of corrosion products of a carbon steel (CT3, equivalent to AISI C1020) exposed in two natural corrosion stations in the Caribbean sea (Cuba). The exposition time run from days to 36 months and the evaluated rust are characteristic of samples totally immersed in seawater, from the splash zone and form coastal zones at different distance from the shoreline. Quantitative phase analysis shown presence of magnetite (Fe 3 O 4 ), maghemite (y-Fe 2 O 3 ), akaganeite (B-FeOOH), lepidocrocite (y-FeOOH) and goethite (a-FeOOH) as iron bearing phases, and CaCO 3 (Calcite and aragonite), these last ones mainly in the immersed samples. Quantitative phase analysis by XRD was implemented as a linear combination of the patterns characteristic of all the detected phases and an appropriate model for the background. The quantitative results were used in kinetic models to understand the phase transformation between the iron oxides and oxy hydroxides in the studied conditions. The XRD qualitative and quantitative results were corroborated by Moessbauer spectroscopy in the temperature range of 20 to 300 K. (Author)

Electrochemistry study of the influence of local hydrogen generation in carbon steel bio-corrosion mechanisms in presence of iron reducing bacteria (Shewanella oneidensis)

International Nuclear Information System (INIS)

Moreira, R.; Libert, M.; Tribollet, B.; Vivier, V.

2012-01-01

Document available in extended abstract form only. The safe disposal of nuclear waste is a major concern for the nuclear energy industry. The high-level long-lived waste (HLNW) should be maintained for millions of years in clay formations at 500 metres depth in order to prevent the migration of radionuclides. Thence, different kinds of materials such as, carbon steel, stainless steel, concrete, clay, etc., are chosen aiming to last as long as possible and to preserve the radioactivity properties. In contrast, the anoxic corrosion of the different metallic envelopes is an expected phenomenon due to the changes on the environmental conditions (such as re-saturation) within HLNW repositories. In this context, corrosion products like iron oxides (i.e. magnetite, Fe 3 O 4 ), and hydrogen will be also expected. On the one hand, hydrogen poses a significant threat to the nuclear waste repository when it is accumulated for a long time in the surrounding clay - such hydrogen production may damage the barrier properties of the geological formation, affecting the safety of the repository. On the other hand, hydrogen production represents a new energy source for bacterial growth, especially in such environments with low content of biodegradable organic matter. Moreover, some hydrogeno-trophic bacteria can also use Fe 3+ as an electron acceptor for their development. Therefore, the biological activity and biofilm formation could interfere in the metal corrosion behaviour. This phenomenon is widely known by MIC (Microbiologically Influenced Corrosion), which can represent a huge problem when promoting local corrosion. The objective of this study is to better understand the influence of local hydrogen formation in the carbon steel bio-corrosion process in the presence of Shewanella oneidensis MR-1, a model of Iron Reducing Bacteria (IRB), in order to evaluate the impact of the bacterial activity in terms of long term behaviour of geological disposal materials. In this study

Aqueous corrosion of phosphide minerals from iron meteorites: a highly reactive source of prebiotic phosphorus on the surface of the early Earth.

Science.gov (United States)

Pasek, Matthew A; Lauretta, Dante S

2005-08-01

We present the results of an experimental study of aqueous corrosion of Fe-phosphide under conditions relevant to the early Earth. The results strongly suggest that iron meteorites were an important source of reactive phosphorus (P), a requirement for the formation of P-based life. We further demonstrate that iron meteorites were an abundant source of phosphide minerals early in Earth history. Phosphide corrosion was studied in five different solutions: deionized water, deionized water buffered with sodium bicarbonate, deionized water with dissolved magnesium and calcium chlorides, deionized water containing ethanol and acetic acid, and deionized water containing the chlorides, ethanol, and acetic acid. Experiments were performed in the presence of both air and pure Ar gas to evaluate the effect of atmospheric chemistry. Phosphide corrosion in deionized water results in a metastable mixture of mixed-valence, P-bearing ions including pyrophosphate and triphosphate, key components for metabolism in modern life. In a pH-buffered solution of NaHCO(3), the condensed and reduced species diphosphonate is an abundant corrosion product. Corrosion in ethanol- and acetic acid-containing solutions yields additional P-bearing organic molecules, including acetyl phosphonate and a cyclic triphosphorus molecule. Phosphonate is a major corrosion product of all experiments and is the only P-bearing molecule that persists in solutions with high concentrations of magnesium and calcium chlorides, which suggests that phosphonate may have been a primitive oceanic source of P. The stability and reactivity of phosphonate and hypophosphite in solution were investigated to elucidate reaction mechanisms and the role of mineral catalysts on P-solution chemistry. Phosphonate oxidation is rapid in the presence of Fe metal but negligible in the presence of magnetite and in the control sample. The rate of hypophosphite oxidation is independent of reaction substrate.

Cyclic Oxidation and Hot Corrosion Behavior of Nickel-Iron-Based Superalloy

Science.gov (United States)

Chellaganesh, D.; Adam Khan, M.; Winowlin Jappes, J. T.; Sathiyanarayanan, S.

2018-01-01

The high temperature oxidation and hot corrosion behavior of nickel-iron-based superalloy are studied at 900 ° and 1000 °C. The significant role of alloying elements with respect to the exposed medium is studied in detail. The mass change per unit area was catastrophic for the samples exposed at 1000 °C and gradual increase in mass change was observed at 900 °C for both the environments. The exposed samples were further investigated with SEM, EDS and XRD analysis to study the metallurgical characteristics. The surface morphology has expressed the in situ nature of the alloy and its affinity toward the environment. The EDS and XRD analysis has evidently proved the presence of protective oxides formation on prolonged exposure at elevated temperature. The predominant oxide formed during the exposure at high temperature has a major contribution toward the protection of the samples. The nickel-iron-based superalloy is less prone to oxidation and hot corrosion when compared to the existing alloy in gas turbine engine simulating marine environment.

Corrosion inhibition of Eleusine aegyptiaca and Croton rottleri leaf extracts on cast iron surface in 1 M HCl medium

International Nuclear Information System (INIS)

Rajeswari, Velayutham; Kesavan, Devarayan; Gopiraman, Mayakrishnan; Viswanathamurthi, Periasamy; Poonkuzhali, Kaliyaperumal; Palvannan, Thayumanavan

2014-01-01

Graphical abstract: - Highlights: • Eleusine aegyptiaca and Croton rottleri are commonly available, less-toxic and eco-friendly inhibitors for cast iron corrosion. • The active constituents present in extracts adsorbed on the iron surface to inhibit the acidic corrosion. • The higher values of E a and ΔH * point out the higher inhibition efficiency noticed for the inhibitors. • Weight loss methods at various temperature and spectral data provides evidence for adsorption mechanism of inhibitors. - Abstract: The adsorption and corrosion inhibition activities of Eleusine aegyptiaca (E. aegyptiaca) and Croton rottleri (C. rottleri) leaf extracts on cast iron corrosion in 1 M hydrochloric acid solution were studied first time by weight loss and electrochemical techniques viz., Tafel polarization and electrochemical impedance spectroscopy. The results obtained from the weight loss and electrochemical methods showed that the inhibition efficiency increased with inhibitor concentrations. It was found that the extracts acted as mixed-type inhibitors. The addition of halide additives (KCl, KBr, and KI) on the inhibition efficiency has also been investigated. The adsorption of the inhibitors on cast iron surface both in the presence and absence of halides follows the Langmuir adsorption isotherm model. The inhibiting nature of the inhibitors was supported by FT-IR, UV–vis, Wide-angle X-ray diffraction and SEM methods

The Behavior of Corrosion Products in Sampling Systems under Boiling Water Reactor Conditions

Energy Technology Data Exchange (ETDEWEB)

Hermansson, Hans-Peter

1977-08-15

A high pressure loop has been used to simulate sampling systems employed under BWR conditions. The reliability of the sampling method was studied in a series of six test runs. A variety of parameters that are thought to influence the reliability of the sampling was investigated. These included piping geometry, water oxygen content, flow, temperature and temperature gradients. Amongst other things the results indicate that the loss by deposition of iron containing corrosion products does not exceed 50 %; this figure is only influenced to a minor extent by the above mentioned parameters. The major part of the corrosion products thus deposited is found along the first few meters of the piping and cooler coil. A moderate prolongation of a pipe which is already relatively long should thus be incapable of producing a major influence on the sampling error

Effect of corrosion product layer on SCC susceptibility of copper containing type 304 stainless steel in 1 M H2SO4

International Nuclear Information System (INIS)

Asawa, M.; Devasenapathi, A.; Fujisawa, M.

2004-01-01

The effect of surface corrosion product layer on the stress corrosion cracking (SCC) susceptibility of type 304 stainless steel with Cu was studied in 1 kmol/m 3 (1 M) sulfuric acid at 353 K temperature. Studies based on the intermittent removal of surface corrosion product layer indicated that the surface film governs the SCC behavior of the alloy by accelerating both the crack initiation and propagation stages. The electrochemical impedance and polarization studies showed the surface layer to be promoting SCC initiation by lowering the uniform corrosion rate and the propagation by shifting the surface corrosion potential to a more noble direction. The elemental analysis of the corrosion product both by the energy dispersive X-ray (EDX) spectroscopy and by X-ray diffraction (XRD) analysis along with the thermodynamic calculations showed the layer to be constituted mainly of metallic copper (Cu) and the mono-hydrated iron sulfate which acts as cathode promoting SCC

An ultrathin polymer coating of carboxylate self-assembled monolayer adsorbed on passivated iron to prevent iron corrosion in 0.1 M Na2SO4

International Nuclear Information System (INIS)

Aramaki, Kunitsugu; Shimura, Tadashi

2010-01-01

For preparing an ultrathin two-dimensional polymer coating adsorbed on passivated iron, a 16-hydroxyhexadecanoate ion HO(CH 2 ) 15 CO 2 - self-assembled monolayer (SAM) was modified with 1,2-bis(triethoxysilyl)ethane (C 2 H 5 O) 3 Si(CH 2 ) 2 Si(OC 2 H 5 ) 3 and octadecyltriethoxysilane C 18 H 37 Si(OC 2 H 5 ) 3 . Protection of passivated iron against passive film breakdown and corrosion of iron was investigated by monitoring of the open-circuit potential and repeated polarization measurements in an aerated 0.1 M Na 2 SO 4 solution during immersion for many hours. The time required for passive film breakdown of the polymer-coated electrode was markedly higher in this solution than that of the passivated one, indicating protection of the passive film from breakdown by coverage with the polymer coating. The protective efficiencies of the passive film covered with the coating were extremely high, more than 99.9% in 0.1 M Na 2 SO 4 before the passive film was broken down, showing prominent cooperative suppression of iron corrosion in the solution by coverage with the passive film and polymer coating. The polymer-coated surface was characterized by contact angle measurement and electron-probe microanalysis (EPMA). Prevention of passive film breakdown and iron corrosion for the polymer-coated electrode healed in 0.1 M NaNO 3 was also examined in 0.1 M Na 2 SO 4 .

A modelling of the mechanisms occurring during the atmospheric corrosion of iron

International Nuclear Information System (INIS)

Marechal, L.; Perrin, S.; Hoerle, S.; Mazaudier, F.; Dillmann, P.

2004-01-01

In order to predict the long-term corrosion of metallic containers in storage conditions, a modelling of atmospheric corrosion of iron is proposed. This modelling takes into account the mechanisms which occur during the three stages of a wet-dry cycle. During the wetting stage, the reduction of lepidocrocite (g-FeOOH), a constituent of the rust layer, is considered to be the rate-limiting step of the corrosion. During the second stage of the cycle, the wet period, the reduction of dissolved oxygen on the lepidocrocite, previously reduced, is controlling the mechanism. The amount of oxidized metal depends on the quantity of reduced lepidocrocite and also on the oxygen diffusion in the electrolyte and the rust layer. At the end of the cycle, the blocking of the anodic sites is considered to describe the extinction of electrochemical corrosion during the drying. It appears that each stage of the cycle depends mainly on the chemical and morphological properties of the rust layer. (authors)

The Corrosion Inhibition Characteristics of Sodium Nitrite Using an On-line Corrosion Rate Measurement System

International Nuclear Information System (INIS)

Park, Mal-Yong; Kang, Dae-Jin; Moon, Jeon-Soo

2015-01-01

An on-line corrosion rate measurement system was developed using a personal computer, a data acquisition board and program, and a 2-electrode corrosion probe. Reliability of the developed system was confirmed with through comparison test. With this system, the effect of sodium nitrite (NaNO 2 ) as a corrosion inhibitor were studied on iron and aluminum brass that were immersed in sodium chloride (NaCl) solution. Corrosion rate was measured based on the linear polarization resistance method. The corrosion rates of aluminum brass and iron in 1% NaCl solutions were measured to be 0.290 mm per year (mmpy) and 0.2134 mmpy, respectively. With the addition of 200 ppm of NO 2 - , the corrosion rates decreased to 0.0470 mmpy and 0.0254 mmpy. The addition of NO 2 - caused a decrease in corrosion rates of both aluminum brass and iron, yet the NO 2 - acted as a more effective corrosion inhibitor for iron. than aluminum brass

Electrochemical Study of Polymer and Ceramic-Based Nanocomposite Coatings for Corrosion Protection of Cast Iron Pipeline

Directory of Open Access Journals (Sweden)

Ameen Uddin Ammar

2018-02-01

Full Text Available Coating is one of the most effective measures to protect metallic materials from corrosion. Various types of coatings such as metallic, ceramic and polymer coatings have been investigated in a quest to find durable coatings to resist electrochemical decay of metals in industrial applications. Many polymeric composite coatings have proved to be resistant against aggressive environments. Two major applications of ferrous materials are in marine environments and in the oil and gas industry. Knowing the corroding behavior of ferrous-based materials during exposure to these aggressive applications, an effort has been made to protect the material by using polymeric and ceramic-based coatings reinforced with nano materials. Uncoated and coated cast iron pipeline material was investigated during corrosion resistance by employing EIS (electrochemical impedance spectroscopy and electrochemical DC corrosion testing using the “three electrode system”. Cast iron pipeline samples were coated with Polyvinyl Alcohol/Polyaniline/FLG (Few Layers Graphene and TiO2/GO (graphene oxide nanocomposite by dip-coating. The EIS data indicated better capacitance and higher impedance values for coated samples compared with the bare metal, depicting enhanced corrosion resistance against seawater and “produce water” of a crude oil sample from a local oil rig; Tafel scans confirmed a significant decrease in corrosion rate of coated samples.

Steamgenerators corrosion monitoring and chemical cleanings

International Nuclear Information System (INIS)

Otchenashev, G.

2001-01-01

One of the most important secondary side water chemistry objectives is optimization of chemistry conditions to reduce materials corrosion and their products transport into steam generators. Corrosion products (mainly iron and copper oxides) can form deposits on the SG's tubes and essentially decrease their operating resource. The transport of corrosion products by the constant flowrate of feed and blowdown water depends only on their content in these streams. All the internal surfaces (walls, collectors, tubes) were covered with the tough deposit firmly connected with the surface. Corrosion under this deposit was not detected. In some places sludge unconnected with the surface was detected. The lower tubes are located the more unconnected sludge was detected. On SG bottom near the hatch the sludge thickness was about 3 cm. (R.P.)

Application Of Fractal Dimension On Atmospheric Corrosion Of Galvanized Iron Roofing Material

Directory of Open Access Journals (Sweden)

Issa A.K

2015-08-01

Full Text Available Abstract Corrosion rates of galvanized iron roofing sheet In yola north eastern part of Nigeria were assessed and determined by weight loss method and scanner fractal analysis method. Scanning electronic machine SEM was used to transform corrosion coupons to electronic form for image j processing and analysing software The result of corrosion rates for these two methods after six months of the samples exposure in industrial. Coastal market and urban areas in the region are 1.51 1.079 1.051 0.779 and 1.9941 1.9585 1.9565 1.9059 for weight loss and scanner fractal dimension methods respectively. and the results from the two methods were in agreement This establish the reliability of fractal dimension in measuring atmospheric corrosion this research also provides alternative method of measuring atmospheric corrosion and overcome the limitation of conventional weight loss technique in its inability to measure corrosion rate which is not significantly change over a long period of time moreover weight loss cannot demonstrate the area of concentration of corrosion on the surface of the coupon it rather gives the weight loss value and this will aid in determining the real level or extent of corrosion damage in the material and this can be obtained when measuring the material through fractal analysis these results clearly indicate that corrosion is heavier on locations close to the industrial areas. This also shows the negative impact of industrial activities on the corrodible materials and consequently on the plants and environment.

Penetration of corrosion products and corrosion-induced cracking in reinforced cementitious materials

DEFF Research Database (Denmark)

Michel, Alexander; Pease, Brad J.; Peterova, Adela

2014-01-01

This paper describes experimental investigations on corrosion-induced deterioration in reinforced cementitious materials and the subsequent development and implementation of a novel conceptual model. Rejnforced mortar specimens of varying water-to-cement ratios were subjected to current-induced c......This paper describes experimental investigations on corrosion-induced deterioration in reinforced cementitious materials and the subsequent development and implementation of a novel conceptual model. Rejnforced mortar specimens of varying water-to-cement ratios were subjected to current......-dependent concentrations of corrosion products averaged through the specimen thickness. Digital image correlation (DIC) was used to measure corrosion-induced deformations including deformations between steel and cementitious matrix as well as formation and propagation of corrosion-induced cracks. Based on experimental...... observations, a conceptual model was developed to describe the penetration of solid corrosion products into capillary pores of the cementitious matrix. Only capillary pores within a corrosion accommodating region (CAR), i.e. in close proximity of the steel reinforcement, were considered accessible...

Study of corrosion using long period fiber gratings coated with iron exposed to salty water

Science.gov (United States)

Coelho, L.; Santos, J. L.; Jorge, P. A. S.; de Almeida, J. M. M.

2017-04-01

A study of long period fiber gratings (LPFG) over coated with iron (Fe) and subjected to oxidation in water with different sodium chloride (NaCl) concentrations is presented. The formation of iron oxides and hydroxides was monitored in real time by following the features of the LPFG attenuation band. Preliminary results show that Fe coated LPFGs can be used as sensors for early warning of corrosion in offshore and in coastal projects where metal structures made of iron alloys are in contact with sea or brackish water.

Influence of poly(aminoquinone) on corrosion inhibition of iron in acid media

Science.gov (United States)

Jeyaprabha, C.; Sathiyanarayanan, S.; Phani, K. L. N.; Venkatachari, G.

2005-11-01

The inhibitor performance of chemically synthesized water soluble poly(aminoquinone) (PAQ) on iron corrosion in 0.5 M sulphuric acid was studied in relation to inhibitor concentration using potentiodynamic polarization and electrochemical impedance spectroscopy measurements. On comparing the inhibition performance of PAQ with that of the monomer o-phenylenediamine (OPD), the OPD gave an efficiency of 80% for 1000 ppm while it was 90% for 100 ppm of PAQ. PAQ was found to be a mixed inhibitor. Besides, PAQ was able to improve the passivation tendency of iron in 0.5 M H 2SO 4 markedly.

Impact of corrosion-derived iron on the bentonite buffer within the KBS-3H disposal concept. The Olkiluoto site as case study

Energy Technology Data Exchange (ETDEWEB)

Wersin, P. (Gruner AG, Basel (Switzerland)); Birgersson, M.; Olsson, S.; Karnland, O. (Clay Technology, Lund (Sweden)); Snellman, M. (Saanio and Riekkola Oy, Helsinki (Finland))

2007-12-15

Steel components are unstable in EBS (Engineered Barrier System) environments. They will corrode to fairly insoluble corrosion products, such as magnetite, and also react with the smectitic matrix of the bentonite buffer. In this study, the impact of reduced iron on the buffer's stability has been assessed within the framework of the KBS-H concept. Our work includes two parts. In the first part, available data from experimental and modelling studies have been compiled and interpreted. In the second part, a relatively simple geochemical modelling exercise on the iron-bentonite interaction in the current KBS-3H disposal system has been performed using Olkiluoto as test case. The iron in this case stems from the perforated supercontainer steel shell foreseen to be emplaced around the buffer material. The iron-bentonite interaction under reducing conditions may involve different processes including sorption, redox and dissolution / precipitation reactions, the details of which are not yet understood. One process to consider is the sorption of corrosion-derived Fe(II). This process is fast and leads to strong binding of Fe(II) at the smectite surface. Whether this sorption reaction is accompanied by a redox and surface precipitation reaction is presently not clear. A further process to consider under very reducing conditions is the reduction of structural Fe(III) in the clay which may destabilise the montmorillonite structure. The process of greatest relevance for the buffer's performance is montmorillonite transformation in contact with reduced iron. This process is very slow and experimentally difficult to investigate. Current data suggest that the transformation process may either lead to a Fe-rich smectite (e.g. saponite) or to a non-swelling clay (berthierine or chlorite). In addition, cementation due to precipitation of iron corrosion products or of SiO{sub 2} resulting from montmorillonite transformation may occur. Physical properties of the buffer may

Impact of corrosion-derived iron on the bentonite buffer within the KBS-3H disposal concept. The Olkiluoto site as case study

International Nuclear Information System (INIS)

Wersin, P.; Birgersson, M.; Olsson, S.; Karnland, O.; Snellman, M.

2007-12-01

Steel components are unstable in EBS (Engineered Barrier System) environments. They will corrode to fairly insoluble corrosion products, such as magnetite, and also react with the smectitic matrix of the bentonite buffer. In this study, the impact of reduced iron on the buffer's stability has been assessed within the framework of the KBS-H concept. Our work includes two parts. In the first part, available data from experimental and modelling studies have been compiled and interpreted. In the second part, a relatively simple geochemical modelling exercise on the iron-bentonite interaction in the current KBS-3H disposal system has been performed using Olkiluoto as test case. The iron in this case stems from the perforated supercontainer steel shell foreseen to be emplaced around the buffer material. The iron-bentonite interaction under reducing conditions may involve different processes including sorption, redox and dissolution / precipitation reactions, the details of which are not yet understood. One process to consider is the sorption of corrosion-derived Fe(II). This process is fast and leads to strong binding of Fe(II) at the smectite surface. Whether this sorption reaction is accompanied by a redox and surface precipitation reaction is presently not clear. A further process to consider under very reducing conditions is the reduction of structural Fe(III) in the clay which may destabilise the montmorillonite structure. The process of greatest relevance for the buffer's performance is montmorillonite transformation in contact with reduced iron. This process is very slow and experimentally difficult to investigate. Current data suggest that the transformation process may either lead to a Fe-rich smectite (e.g. saponite) or to a non-swelling clay (berthierine or chlorite). In addition, cementation due to precipitation of iron corrosion products or of SiO 2 resulting from montmorillonite transformation may occur. Physical properties of the buffer may in principle be

Effect of Ethanolamines on Corrosion Inhibition of Ductile Cast Iron in Nitrite Containing Solutions

International Nuclear Information System (INIS)

Kim, K. T.; Kim, Y. S.; Chang, H. Y.; Lim, B. T.; Park, H. B.

2016-01-01

In this work, synergistic corrosion inhibition effect of nitrite and 3 kinds of ethanolamines on ductile cast iron using chemical and electrochemical methods was evaluated. This work attempts to clarify the synergistic effect of nitrite and ethanolamines. The effects of single addition of TEA, DEA, and MEA, and mixed addition of nitrite plus TEA, DEA or MEA on the corrosion inhibition of ductile cast iron in a tap water were evaluated. A huge amount of single addition of ethanolamine was needed. However, the synergistic effect by mixed addition was observed regardless of the combination of nitrite and triethanolamines, but their effects increased in a series of MEA + nitrite > DEA + nitrite > TEA + nitrite. This tendency of synergistic effect was attributed to the film properties and polar effect; TEA addition couldn't form the film showing high film resistance and semiconductive properties, but DEA or MEA could build the film having relatively high film resistance and n-type semiconductive properties. Moreover, it can be explained that this behaviour was closely related to electron attractive group within the ethanolamines, and thus corrosion inhibition power depends upon the number of the electron attractive group of MEA, DEA, and TEA.

Effect of Ethanolamines on Corrosion Inhibition of Ductile Cast Iron in Nitrite Containing Solutions

Energy Technology Data Exchange (ETDEWEB)

Kim, K. T.; Kim, Y. S. [Andong National University, Andong (Korea, Republic of); Chang, H. Y.; Lim, B. T.; Park, H. B. [KEPCO Engineering and Construction Company, Gimcheon (Korea, Republic of)

2016-08-15

In this work, synergistic corrosion inhibition effect of nitrite and 3 kinds of ethanolamines on ductile cast iron using chemical and electrochemical methods was evaluated. This work attempts to clarify the synergistic effect of nitrite and ethanolamines. The effects of single addition of TEA, DEA, and MEA, and mixed addition of nitrite plus TEA, DEA or MEA on the corrosion inhibition of ductile cast iron in a tap water were evaluated. A huge amount of single addition of ethanolamine was needed. However, the synergistic effect by mixed addition was observed regardless of the combination of nitrite and triethanolamines, but their effects increased in a series of MEA + nitrite > DEA + nitrite > TEA + nitrite. This tendency of synergistic effect was attributed to the film properties and polar effect; TEA addition couldn't form the film showing high film resistance and semiconductive properties, but DEA or MEA could build the film having relatively high film resistance and n-type semiconductive properties. Moreover, it can be explained that this behaviour was closely related to electron attractive group within the ethanolamines, and thus corrosion inhibition power depends upon the number of the electron attractive group of MEA, DEA, and TEA.

Techniques for the identification of corrosion products

International Nuclear Information System (INIS)

Ramanathan, L.V.

1988-12-01

This paper presents the different techniques that can be used to identify corrosion/oxidation products through determination of either their composition or their structure, chemical analysis and spectrochemical analysis are commonly used to determine the composition of gross corrosion products. Surface anaLysis techniques such as electron microprobe, AES, ESCA, SIMS, ISS, neutron activation analysis, etc., can be used not only to detect the concentration of the various elements present, but also to obtain the concentration profiles of these elements through the corrosion products. The structure of corrosion products is normally determined with the aid of either X-ray or electron diffraction techniques. This paper describes the basic principles, typical characteristics, limitations and the types of information that can be obtained from each of the techniques along with some typical examples. (author) [pt

Corrosion products in power generating systems

International Nuclear Information System (INIS)

Lister, D.H.

1980-06-01

The important mechanisms of corrosion and corrosion product movement and fouling in the heat transport systems of thermal electric generating stations are reviewed. Oil- and coal-fired boilers are considered, along with nuclear power systems - both direct and indirect cycle. Thus, the fireside and waterside in conventional plants, and the primary coolant and steam-raising circuits in water-cooled reactors, are discussed. Corrosion products in organic- and liquid-metal-cooled reactors also are shown to cause problems if not controlled, while their beneficial effects on the cooling water side of condensers are described. (auth)

Corrosion of ferrous alloys in nitrogen contaminated liquid lithium

International Nuclear Information System (INIS)

Olson, D.L.; Bradley, W.L.

1976-01-01

Liquid lithium penetration of 304L stainless steel and Armco iron grain boundaries has been studied. The penetration kinetics for the 304L stainless steel was found to be diffusion controlled. The measured temperature dependent delay time has been associated with the initial formation of the corrosion product at the grain boundary. Nitrogen in the stainless steel or the liquid lithium has been found to accelerate the rate of attack without changing the apparent activation energy. Grain boundary grooving of Armco iron in liquid lithium indicates that the controlling mass transport is also through a corrosion product present as a surface film. Stresses as small as 12 MPa have been found to give rise to a fifty-fold increase in the rate of penetration of Armco iron by liquid lithium

The existence of native iron - implications for nuclear waste management. Part 2

International Nuclear Information System (INIS)

Hellmuth, K.H.

1991-05-01

The existence of native iron in near-surface environments is a remarkable phenomenon, which has implications on issues of long-term safety of nuclear waste repositories. Samples of native iron, formed at high, magmatic temperatures in basalt, from the Buehl (FRG) and Disko, West Greenland were studied. The composition of natural iron is somewhat similar to technical iron and steel. Analyses of mineraiogicai and chemical composition of basalt alteration products and corrosion products of iron, studies on the porosity and diffusivity of the basalt matrix, electrochemical corrosion tests and theoretical calculations of the pore water in the basalt were conducted. The aim was to assess the processes and parameters leading to the life-times of native iron observed in nature

Corrosion-product transport, oxidation state and remedial measures

International Nuclear Information System (INIS)

Sawicki, J.A.; Brett, M.E.; Tapping, R.L.

1998-01-01

The issues associated with monitoring and controlling corrosion-product transport (CPT) in the balance-of-plant (BOP) and steam generators (SG) of CANDU stations are briefly reviewed. The efforts are focused on minimizing corrosion of carbon steel, which is used extensively in the CANDU primary and secondary systems. Emphasis is placed on the corrosion-product oxidation state as a monitor of water chemistry effectiveness, and as a monitor of system corrosion effects. The discussion is based mostly on the results and observations from Ontario Hydro plants, and their comparisons with PWRs. The effects of low oxygen and elevated hydrazine chemistry are reviewed, as well as the effects of lay-up and various start-up conditions. Progress in monitoring electrochemical potential (ECP) at Ontario Hydro plants and its relationship to the oxidation state of corrosion products is reviewed. Observations on corrosion-product transport on the primary side of steam generators are also discussed. (author)

Microelectrodes Based investigation of the Impacts of Water Chemistry on Copper and Iron Corrosion

Science.gov (United States)

The effect of bulk drinking water quality on copper and iron pipe corrosion has been extensively studied. Despite past research, many have argued that bulk water quality does not necessarily reflect water quality near the water-metal interface and that such knowledge is necessary...

A study on the corrosion and erosion behavior of electroless nickel and TiAlN/ZrN duplex coatings on ductile iron

Energy Technology Data Exchange (ETDEWEB)

Lin, Chung-Kwei [School of Dental Technology, Taipei Medical University, Taipei 110, Taiwan (China); Hsu, Cheng-Hsun, E-mail: chhsu@ttu.edu.tw [Department of Materials Engineering, Tatung University, Taipei 104, Taiwan (China); College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); Cheng, Yin-Hwa [Department of Materials Engineering, Tatung University, Taipei 104, Taiwan (China); Ou, Keng-Liang [College of Oral Medicine, Taipei Medical University, Taipei 110, Taiwan (China); Department of Mechanical Engineering, National Central University, Taoyuan 320, Taiwan (China); Lee, Sheng-Long [Research Center for Biomedical Devices and Prototyping Production, Taipei Medical University, Taipei 110, Taiwan (China)

2015-01-01

Highlights: • Electroless nickel was used as an interlayer for TiAlZrN-coated ductile iron. • The duplex coatings evidently improved corrosion resistance of ductile iron. • The duplex coated ductile iron showed a good erosion resistance. - Abstract: This study utilized electroless nickel (EN) and cathodic arc evaporation (CAE) technologies to deposit protective coatings onto ductile iron. Polarization corrosion tests were performed in 3.5 wt.% sodium chloride, and also erosion tests were carried out by using Al{sub 2}O{sub 3} particles (∼177 μm in size and Mohr 7 scale) of about 5 g. Surface morphologies of the corroded and eroded specimens were observed separately. To further understand the coating effects on both the corrosive and erosive behavior of ductile iron, coating structure, morphology, and adhesion were analyzed using X-ray diffractormeter, scanning electron microscopy, and Rockwell-C indenter, respectively. The results showed that the EN exhibited an amorphous structure while the CAE-TiAlN/ZrN coating was a multilayered nanocrystalline. When the TiAlN/ZrN coated specimen with EN interlayer could effectively increase the adhesion strength between the CAE coating and substrate. Consequently, the combination of TiAlN/ZrN and EN delivered a better performance than did the monolithic EN or TiAlN/ZrN for both corrosion and erosion protection.

A study on the corrosion and erosion behavior of electroless nickel and TiAlN/ZrN duplex coatings on ductile iron

International Nuclear Information System (INIS)

Lin, Chung-Kwei; Hsu, Cheng-Hsun; Cheng, Yin-Hwa; Ou, Keng-Liang; Lee, Sheng-Long

2015-01-01

Highlights: • Electroless nickel was used as an interlayer for TiAlZrN-coated ductile iron. • The duplex coatings evidently improved corrosion resistance of ductile iron. • The duplex coated ductile iron showed a good erosion resistance. - Abstract: This study utilized electroless nickel (EN) and cathodic arc evaporation (CAE) technologies to deposit protective coatings onto ductile iron. Polarization corrosion tests were performed in 3.5 wt.% sodium chloride, and also erosion tests were carried out by using Al 2 O 3 particles (∼177 μm in size and Mohr 7 scale) of about 5 g. Surface morphologies of the corroded and eroded specimens were observed separately. To further understand the coating effects on both the corrosive and erosive behavior of ductile iron, coating structure, morphology, and adhesion were analyzed using X-ray diffractormeter, scanning electron microscopy, and Rockwell-C indenter, respectively. The results showed that the EN exhibited an amorphous structure while the CAE-TiAlN/ZrN coating was a multilayered nanocrystalline. When the TiAlN/ZrN coated specimen with EN interlayer could effectively increase the adhesion strength between the CAE coating and substrate. Consequently, the combination of TiAlN/ZrN and EN delivered a better performance than did the monolithic EN or TiAlN/ZrN for both corrosion and erosion protection

Method of injecting iron ion into reactor coolant

International Nuclear Information System (INIS)

Ito, Kazuyuki; Sawa, Toshio; Nishino, Yoshitaka; Adachi, Tetsuro; Osumi, Katsumi.

1988-01-01

Purpose: To form iron ions stably and inject them into nuclear reactor coolants with no substantial degradation of the severe water quality conditions for reactor coolants. Method: Iron ions are formed by spontaneous corrosion of iron type materials and electroconductivity is increased with the iron ions. Then, the liquids are introduced into an electrolysis vessel using iron type material as electrodes and, thereafter, incorporation of newly added ions other than the iron ions are prevented by supplying electric current. Further, by retaining the iron type material in the packing vessel by the magnetic force therein, only the iron ions are flow out substantially from the packing vessel while preventing the discharge of iron type materials per se or solid corrosion products and then introduced into the electrolysis vessel. Powdery or granular pure iron or carbon steel is used as the iron type material. Thus, iron ions and hydroxides thereof can be injected into coolants by using reactor water at low electroconductivity and incapable of electrolysis. (Kamimura, M.)

Regularities of transition of steel corrosion products into aqueous medium

International Nuclear Information System (INIS)

Nikitin, V.I.; Gvozd', A.M.; Karpova, T.Ya.

1981-01-01

Effect of different factors on a degree of steel corrosion product transition to a water medium has been studied. Ratio of a specific masm qsub(c) of the corrosion products transferring to the water and a specific masm q of all the steel corrosion products produced under the given conditions was used as a criterium characterizing a degree of corrosion product transition from steel surfaces to water. The transition degree to water at a high temperature of different kind steel corrosion products differs relatively few (qsub(c)/q=0.5-0.7) in the water containing oxygen and different salts on increasing temperature, the corrosion process is characterized with continuous decrease of a relative amount of the corrosion products transferring to the medium. On the contrary, in the deaerated water the transition degree of perlite steel corrosion products to water remains constant in a wide temperature range (100-320 deg C). Besides chromium, nickel being a part of austenitic steel composition affects positively decrease of the transition degree of the corrosion products to water as well as q and qsub(c) reduction. The most difference in corrosion characteristics and the transition degree to water is observed when affecting colant steels in the low-temperature zone of the steam generator [ru

New water guidelines developed to battle nuclear corrosion

International Nuclear Information System (INIS)

Strauss, S.D.

1983-01-01

Discusses methods of preventing degradation of nuclear steam generators due to a combination of impurities and corrosion products in the secondary system. Explains that tube and support-plate corrosion has been the main concern, manifesting itself primarily in the recirculating units used in PWR systems. Points out that the battle against corrosion is closely linked to control of ionic impurities, alkalinity, oxidants, and sludge-copper and iron corrosion products, primarily-in condensate and feedwater systems. Examines a set of secondary-water-chemistry guidelines developed by the Steam Generator Owners Group (SGOG). Presents diagram showing changes at Salem 1 to arrest corrosion, including condenser retubing, addition of condensate polisher and recirculation loop. Table indicates how preventive measures at Salem 1, affected secondary-water chemistry

Bacteriological influence in the development of iron sulphide species in marine immersion environments

International Nuclear Information System (INIS)

Jeffrey, Robert; Melchers, Robert E.

2003-01-01

Bacteria and microbiological consortia play an important role in the corrosion of steel in marine environments. There are laboratory based experimental findings and images verifying the presence of such consortia but there are few images in the literature of the interaction between bacteria and corrosion processes. The present paper considers the marine immersion corrosion of steel and presents a number of new images which appear to show steps in the metamorphosis of the iron in the steel to forms of iron oxide and to iron-sulphur compounds. These transformations appear to involve interaction with bacteria. Scanning electron microscope images were obtained for the specimens which were exposed to actual seawater conditions. Energy dispersive spectroscopy and X-ray diffraction were used to analyse the corrosion products. Inferences are made about the role of bacteria in the transformations from iron to iron-sulphur compounds

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

International Nuclear Information System (INIS)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

2016-01-01

Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

Energy Technology Data Exchange (ETDEWEB)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China); Guo, Changhong; Jiang, Guirong [College of Mechanical Engineering, Yanshan University, Qinhuangdao 066004 (China); Shen, Dejiu, E-mail: DejiuShen@163.com [State Key Laboratory of Metastable Materials Science and Technology, College of Materials Science and Engineering, Yanshan University, Qinhuangdao 066004 (China)

2016-08-15

Highlights: • Corrosion behaviors of a PEO coating was investigated after the salt spray test. • Corrosion products have significant effects on corrosion behaviors of the coating. • An electrochemical corrosion model is proposed. - Abstract: The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

Energy Technology Data Exchange (ETDEWEB)

DuPont, J.N.; Banovic, S.W.; Marder, A.R. [Lehigh Univ., Bethlehem, PA (United States)

1996-08-01

Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

Characterization of Corrosion Products on Carbon Steel Exposed to Natural Weathering and to Accelerated Corrosion Tests

Directory of Open Access Journals (Sweden)

Renato Altobelli Antunes

2014-01-01

Full Text Available The aim of this work was to compare the corrosion products formed on carbon steel plates submitted to atmospheric corrosion in urban and industrial atmospheres with those formed after accelerated corrosion tests. The corrosion products were characterized by X-ray diffraction, Mössbauer spectroscopy, and Raman spectroscopy. The specimens were exposed to natural weathering in both atmospheres for nine months. The morphologies of the corrosion products were evaluated using scanning electron microscopy. The main product found was lepidocrocite. Goethite and magnetite were also found on the corroded specimens but in lower concentrations. The results showed that the accelerated test based on the ASTM B117 procedure presented poor correlation with the atmospheric corrosion tests whereas an alternated fog/dry cycle combined with UV radiation exposure provided better correlation.

Moessbauer study of corrosion products formed on Fe80B20 and Fe40Ni40 (MoB)20 amorphous alloys in an SO2-polluted atmosphere

International Nuclear Information System (INIS)

Davalos, J.; Marco, J.F.; Gracia, M.; Gancedo, J.R.; Greneche, J.M.

1990-01-01

ICEMS, XPS, XRD, and AES have been used to study the corrosion layers formed on two metallic glasses, Fe 80 B 20 and Fe 40 Ni 40 (MoB) 20 (2605 and 2826 MB, Allied Company), exposed to an SO 2 -polluted humid atmosphere. The iron-containing corrosion products are the same found for pure iron in the same environment, but different relative concentrations were clearly evidenced by ICEMS results. Elemental sulphur, Ni(OH) 2 , and B(OH) 3 , the latter enriched at the surface, were found by XPS, XRD and AES. (orig.)

General corrosion, irradiation-corrosion, and environmental-mechanical evaluation of nuclear-waste-package structural-barrier materials. Progress report

International Nuclear Information System (INIS)

Westerman, R.E.; Pitman, S.G.; Nelson, J.L.

1982-09-01

Pacific Northwest Laboratory is studying the general corrosion, irradiation-corrosion, and environmentally enhanced crack propagation of five candidate materials in high-temperature aqueous environments simulating those expected in basalt and tuff repositories. The materials include three cast ferrous materials (ductile cast iron and two low-alloy Cr-Mo cast steels) and two titanium alloys, titanium Grade 2 (commercial purity) and Grade 12 (a Ti-Ni-Mo alloy). The general corrosion results are being obtained by autoclave exposure of specimens to slowly replenished simulated ground water flowing upward through a bed of the appropriate crushed rock (basalt or tuff), which is maintained at the desired test temperature (usually 250 0 C). In addition, tests are being performed in deionized water. Metal penetration rates of iron-base alloys are being derived by stripping off the corrosion product film and weighing the specimen after the appropriate exposure time. The corrosion of titanium alloy specimens is being determined by weight gain methods. The irradiation-corrosion studies are similar to the general corrosion tests, except that the specimen-bearing autoclaves are held in a 60 Co gamma radiation field at dose rates up to 2 x 10 6 rad/h. For evaluating the resistance of the candidate materials to environmentally enhanced crack propagation, three methods are being used: U-bend and fracture toughness specimens exposed in autoclaves; slow strain rate studies in repository-relevant environments to 300 0 C; and fatigue crack growth rate studies at ambient pressure and 90 0 C. The preliminary data suggest a 1-in. corrosion allowance for iron-base barrier elements intended for 1000-yr service in basalt or tuff repositories. No evidence has yet been found that titanium Grade 2 or Grade 12 is susceptible to environmentally induced crack propagation or, by extension, to stress corrosion cracking

Aluminum corrosion product release kinetics

Energy Technology Data Exchange (ETDEWEB)

Edwards, Matt, E-mail: Matthew.Edwards@cnl.ca; Semmler, Jaleh; Guzonas, Dave; Chen, Hui Qun; Toor, Arshad; Hoendermis, Seanna

2015-07-15

Highlights: • Release of Al corrosion product was measured in simulated post-LOCA sump solutions. • Increased boron was found to enhance Al release kinetics at similar pH. • Models of Al release as functions of time, temperature, and pH were developed. - Abstract: The kinetics of aluminum corrosion product release was examined in solutions representative of post-LOCA sump water for both pressurized water and pressurized heavy-water reactors. Coupons of AA 6061 T6 were exposed to solutions in the pH 7–11 range at 40, 60, 90 and 130 °C. Solution samples were analyzed by inductively coupled plasma atomic emission spectroscopy, and coupon samples were analyzed by secondary ion mass spectrometry. The results show a distinct “boron effect” on the release kinetics, expected to be caused by an increase in the solubility of the aluminum corrosion products. New models were developed to describe both sets of data as functions of temperature, time, and pH (where applicable)

Neutrophilic Iron-Oxidizing Zetaproteobacteria and Mild Steel Corrosion in Nearshore Marine Environments

Science.gov (United States)

2011-02-16

sample harvested at 14 days, and 316L stainless steel controls did not show evidence of corrosion product formation at any of the time points. A...direct or indirect enzymatic reduction or oxidation of corrosion products, formation of biofilms that create corrosive microen- vironments, or...sampler prior to deployment. Cold-finish 1018 mild steel coupons and 3161. stainless steel control coupons (13 by 15 by 3 mm) were polished with a

49 CFR 192.487 - Remedial measures: Distribution lines other than cast iron or ductile iron lines.

Science.gov (United States)

2010-10-01

... cast iron or ductile iron lines. 192.487 Section 192.487 Transportation Other Regulations Relating to... iron or ductile iron lines. (a) General corrosion. Except for cast iron or ductile iron pipe, each... the purpose of this paragraph. (b) Localized corrosion pitting. Except for cast iron or ductile iron...

Influence of temperature on corrosion rate and porosity of corrosion products of carbon steel in anoxic bentonite environment

International Nuclear Information System (INIS)

Stoulil, J.; Kaňok, J.; Kouřil, M.; Parschová, H.; Novák, P.

2013-01-01

Highlights: •The corrosion rate is not significantly dependent on temperature. •Corrosion products at higher temperatures have different color. •Corrosion products at higher temperatures are more compact. •The change in corrosion products nature is reversible. -- Abstract: The study focuses on the porosity of layers of corrosion products and its impact on corrosion rate of carbon steel in moist bentonite. Measurements were performed in an aggressive Czech type of bentonite – Rokle B75 at temperatures of 90 and 40 °C. Aggressiveness of B75 bentonite consists in low content of chlorides. Presence of chlorides in pore solution allows formation of more protective magnetite. The evaluation was made by electrochemical techniques (red/ox potential, open circuit potential, linear polarization resistance, impedance spectroscopy) and resistometric sensor measurements. The result imply that the higher the temperature the more compact is the layer of corrosion products that slightly decelerates corrosion rate compared to the state at 40 °C. The state of corrosion products at both temperatures is reversible

Influence of temperature on corrosion rate and porosity of corrosion products of carbon steel in anoxic bentonite environment

Energy Technology Data Exchange (ETDEWEB)

Stoulil, J., E-mail: jan.stoulil@vscht.cz [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague (Czech Republic); Kaňok, J.; Kouřil, M. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague (Czech Republic); Parschová, H. [Department of Power Engineering, Institute of Chemical Technology, Prague (Czech Republic); Novák, P. [Department of Metals and Corrosion Engineering, Institute of Chemical Technology, Prague (Czech Republic)

2013-11-15

Highlights: •The corrosion rate is not significantly dependent on temperature. •Corrosion products at higher temperatures have different color. •Corrosion products at higher temperatures are more compact. •The change in corrosion products nature is reversible. -- Abstract: The study focuses on the porosity of layers of corrosion products and its impact on corrosion rate of carbon steel in moist bentonite. Measurements were performed in an aggressive Czech type of bentonite – Rokle B75 at temperatures of 90 and 40 °C. Aggressiveness of B75 bentonite consists in low content of chlorides. Presence of chlorides in pore solution allows formation of more protective magnetite. The evaluation was made by electrochemical techniques (red/ox potential, open circuit potential, linear polarization resistance, impedance spectroscopy) and resistometric sensor measurements. The result imply that the higher the temperature the more compact is the layer of corrosion products that slightly decelerates corrosion rate compared to the state at 40 °C. The state of corrosion products at both temperatures is reversible.

The corrosion of austenitic steel in flowing high-temperature water

International Nuclear Information System (INIS)

Asmundis, C. de; Weisgerber, P.; Mazzocchi, N.; Plog, C.

1981-01-01

This work represents an attempt to obtain data on the corrosion product formation, including corrosion products which are released to the water, of austenitic steel. AISI 316 or DIN Werkstoff No. 14401. The oxidation experiments were carried out in a small laboratory test loop, which was designed for this study. In the stainless water system considered during an oxidation time of 1800 h at 300 0 C, five zones of differing composition developed. 1. The base metal (for comparison) Fe/Cr/Ni = 67/20/13. 2. The metal at the metal/oxide interface nickel enriched, chromium and iron decreased Fe/Cr/Ni = 64/19/17. 3. The inner oxide chromium enriched and iron and nickel decreased Fe/Cr/Ni = 53/32/14. 4. The outer oxide iron enriched, chromium decreased Fe/Cr/Ni = 70/17/13. 5. The corrosion products released to the water, in total, i.e. particulate and dispersed matter, a Fe/Cr/Ni ratio rather close to that base metal: Fe/Cr/Ni = 68/19/13. (80% particulate: Fe/Cr/Ni = 72/23/5, 20% dispersed: Fe/Cr/Ni = 55/1/44)

Natural analogues for expansion due to the anaerobic corrosion of ferrous materials

International Nuclear Information System (INIS)

Smart, N.R.; Adams, R.

2006-10-01

In Sweden, spent nuclear fuel will be encapsulated in sealed cylindrical canisters, consisting of a cast iron insert and a copper outer container. The canisters will be placed in a deep geologic repository and surrounded by bentonite. If a breach of the outer copper container were to occur the cast iron insert would undergo anaerobic corrosion, forming a magnetite film whose volume would be greater than that of the base metal. In principle there is a possibility that accumulation of iron corrosion product could cause expansion of the copper canister. Anaerobic corrosion rates are very slow, so in the work described in this report reference was made to analogous materials that had been corroding for long periods in natural anoxic aqueous environments. The report considers the types of naturally occurring environments that may give rise to anoxic environments similar to deep geological groundwater and where ferrous materials may be found. Literature information regarding the corrosion of iron archaeological artefacts is summarised and a number of specific archaeological artefacts containing iron and copper corroding in constrained geometries in anoxic natural waters are discussed in detail. No evidence was obtained from natural analogues which would suggest that severe damage is likely to occur to the SKB waste canister design as a result of expansive corrosion of cast iron under repository conditions

Natural analogues for expansion due to the anaerobic corrosion of ferrous materials

Energy Technology Data Exchange (ETDEWEB)

Smart, N.R.; Adams, R. [Serco Assurance, Culham Science Centre (United Kingdom)

2006-10-15

In Sweden, spent nuclear fuel will be encapsulated in sealed cylindrical canisters, consisting of a cast iron insert and a copper outer container. The canisters will be placed in a deep geologic repository and surrounded by bentonite. If a breach of the outer copper container were to occur the cast iron insert would undergo anaerobic corrosion, forming a magnetite film whose volume would be greater than that of the base metal. In principle there is a possibility that accumulation of iron corrosion product could cause expansion of the copper canister. Anaerobic corrosion rates are very slow, so in the work described in this report reference was made to analogous materials that had been corroding for long periods in natural anoxic aqueous environments. The report considers the types of naturally occurring environments that may give rise to anoxic environments similar to deep geological groundwater and where ferrous materials may be found. Literature information regarding the corrosion of iron archaeological artefacts is summarised and a number of specific archaeological artefacts containing iron and copper corroding in constrained geometries in anoxic natural waters are discussed in detail. No evidence was obtained from natural analogues which would suggest that severe damage is likely to occur to the SKB waste canister design as a result of expansive corrosion of cast iron under repository conditions.

Sliding wear and corrosion behaviour of alloyed austempered ductile iron subjected to novel two step austempering treatment

Science.gov (United States)

Sethuram, D.; Srisailam, Shravani; Rao Ponangi, Babu

2018-04-01

Austempered Ductile Iron(ADI) is an exciting alloy of iron which offers the design engineers the best combination high strength-to-weight ratio, low cost design flexibility, good toughness, wear resistance along with fatigue strength. The two step austempering procedure helps in simultaneously improving the tensile strength as-well as the ductility to more than that of the conventional austempering process. Extensive literature survey reveals that it’s mechanical and wear behaviour are dependent on heat treatment and alloy additions. Current work focuses on characterizing the two-step ADI samples (TSADI) developed by novel heat treatment process for resistance to corrosion and wear. The samples of Ductile Iron were austempered by the two-Step Austempering process at temperatures 300°C to 450°C in the steps of 50°C.Temperaturesare gradually increased at the rate of 14°C/Hour. In acidic medium (H2SO4), the austempered samples showed better corrosive resistance compared to conventional ductile iron. It has been observed from the wear studies that TSADI sample at 350°C is showing better wear resistance compared to ductile iron. The results are discussed in terms of fractographs, process variables and microstructural features of TSADI samples.

Significance of Iron(II,III) Hydroxycarbonate Green Rust in Arsenic Remediation Using Zerovalent Iron in Laboratory Column Tests

Science.gov (United States)

We examined the corrosion products of zerovalent iron used in three column tests for removing arsenic from water under dynamic flow conditions. Each column test lasted three- to four-months using columns consisting of a 10.3-cm depth of 50 : 50 (w : w, Peerless iron : sand) in t...

Study on corrosion products from ear piercing studs

International Nuclear Information System (INIS)

Rogero, Sizue O.; Costa, Isolda; Saiki, Mitiko

2000-01-01

In this work instrumental neutron activation analysis was applied to analyse elemental composition of commercial gold coated ear piercing substrate and metals present in their corrosion products. The cytotoxic effect was also verified in these corrosion product extracts, probably, due to the lixiviation of Ni present in high quantity in their substrates. The analysis of gold coated ear piercing surfaces by scanning electron microscopy before and after the corrosion test showed coating defects and the occurrence of corrosion process. (author)

Device of capturing for radioactive corrosion products

International Nuclear Information System (INIS)

Ohara, Atsushi; Fukushima, Kimichika.

1984-01-01

Purpose: To increase the area of contact between the capturing materials for the radioactive corrosion products contained in the coolants and the coolants by producing stirred turbulent flows in the coolant flow channel of LMFBR type reactors. Constitution: Constituent materials for the nuclear fuel elements or the reactor core structures are activated under the neutron irradiation, corroded and transferred into the coolants. While capturing devices made of pure metal nickel are used for the elimination of the corrosion products, since the coolants form laminar flows due to the viscosity thereof near the surface of the capturing materials, the probability that the corrosion products in the coolants flowing through the middle portion of the channel contact the capturing materials is reduced. In this invention, rotating rolls and flow channels in which the balls are rotated are disposed at the upstream of the capturing device to forcively disturb the flow of the liquid sodium, whereby the radioactive corrosion products can effectively be captured. (Kamimura, M.)

Monitoring corrosion and corrosion control of iron in HCl by non-ionic surfactants of the TRITON-X series - Part II. Temperature effect, activation energies and thermodynamics of adsorption

International Nuclear Information System (INIS)

Amin, Mohammed A.; Ahmed, M.A.; Arida, H.A.; Arslan, Taner; Saracoglu, Murat; Kandemirli, Fatma

2011-01-01

Research highlights: → TX-305 exhibits inhibiting properties for iron corrosion more than TX-165 and TX 100. → Inhibition efficiency increases with temperature, suggesting chemical adsorption. → The three tested surfactants act as mixed-type inhibitors with cathodic predominance. → Validation of corrosion rates measured by Tafel extrapolation method is confirmed. - Abstract: The inhibition characteristics of non-ionic surfactants of the TRITON-X series, namely TRITON-X-100 (TX-100), TRITON-X-165 (TX-165) and TRITON-X-305 (TX-305), on the corrosion of iron was studied in 1.0 M HCl solutions as a function of inhibitor concentration (0.005-0.075 g L -1 ) and solution temperature (278-338 K). Measurements were conducted based on Tafel extrapolation method. Electrochemical frequency modulation (EFM), a non-destructive corrosion measurement technique that can directly give values of corrosion current without prior knowledge of Tafel constants, is also presented. Experimental corrosion rates determined by the Tafel extrapolation method were compared with corrosion rates obtained by the EFM technique and an independent method of chemical analysis. The chemical method of confirmation of the corrosion rates involved determination of the dissolved cation, using ICP-AES (inductively coupled plasma atomic emission spectrometry). The aim was to confirm validation of corrosion rates measured by the Tafel extrapolation method. Results obtained showed that, in all cases, the inhibition efficiency increased with increase in temperature, suggesting that chemical adsorption occurs. The adsorptive behaviour of the three surfactants followed Temkin-type isotherm. The standard free energies of adsorption decreased with temperature, reflecting better inhibition performance. These findings confirm chemisorption of the tested inhibitors. Thermodynamic activation functions of the dissolution process were also calculated as a function of each inhibitor concentration. All the results

High Temperature Corrosion under Laboratory Conditions Simulating Biomass-Firing: A Comprehensive Characterization of Corrosion Products

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

2014-01-01

characterization of the corrosion products. The corrosion products consisted of three layers: i) the outermost layer consisting of a mixed layer of K2SO4 and FexOy on a partly molten layer of the initial deposit, ii) the middle layer consists of spinel (FeCr2O4) and Fe2O3, and iii) the innermost layer is a sponge......-like Ni3S2 containing layer. At the corrosion front, Cl-rich protrusions were observed. Results indicate that selective corrosion of Fe and Cr by Cl, active oxidation and sulphidation attack of Ni are possible corrosion mechanisms....

Properties of colloidal corrosion products and their effects on nuclear plants. Volume 1. Executive summary. Final report

International Nuclear Information System (INIS)

Matijevic, E.

1982-10-01

The properties of aqueous dispersions of finely divided oxides of iron, nickel, cobalt, chromium, and copper are described in overview fashion. More detailed aspects of this work will be found in a separate, larger report, NP-2606, Volume 2. The properties of these oxide corrosion products of importance to nuclear reactor water system technology are emphasized: adhesion, desorption, dissolution, transformation, and adsorption of dissolved species such as Co 60 ions. The work is fundamental to many LWR problems - radiation transport to piping surfaces, avoidance of crud buildup on nuclear fuel rods, decontamination and chemical cleaning of heat exchangers, and control of corrosion of piping

Understanding corrosion via corrosion product characterization: II. Role of alloying elements in improving the corrosion resistance of Zn-Al-Mg coatings on steel

International Nuclear Information System (INIS)

Volovitch, P.; Vu, T.N.; Allely, C.; Abdel Aal, A.; Ogle, K.

2011-01-01

Highlights: → Origins of better corrosion resistance of ZnAlMg coatings than galvanized steel. → Comparative study of corrosion products formed on ZnAlMg, ZnMg and Zn coatings. → Modeling of dissolution and precipitation stages of corrosion. → At early stages Mg stabilizes protective zinc basic salts during dry-wet cycling. → At later stages Al dissolves at high pH forming protective layered double hydroxides. - Abstract: Corrosion products are identified on Zn, ZnMg and ZnAlMg coatings in cyclic corrosion tests with NaCl or Na 2 SO 4 containing atmospheres. For Mg-containing alloys the improved corrosion resistance is achieved by stabilization of protective simonkolleite and zinc hydroxysulfate. At later stages, the formation of layered double hydroxides (LDH) is observed for ZnAlMg. According to thermodynamic modeling, Mg 2+ ions bind the excess of carbonate or sulfate anions preventing the formation of soluble or less-protective products. A preferential dissolution of Zn and Mg at initial stages of corrosion is confirmed by in situ dissolution measurement. The physicochemical properties of different corrosion products are compared.

Fundamental research on positive systems of waste disposal and environmental protection using redox reaction and enriching ability of iron for pollutant. JAERI's nuclear research promotion program, H11-003. Contract research

International Nuclear Information System (INIS)

Ohashi, Hiroshi; Sato, Seichi; Kozaki, Tamotsu

2002-03-01

Iron corrosion products have a potential ability to retard the transport of pollutant in soil by sorption, co-precipitation and redox reaction. In this research program, an electrokinetic soil treatment method using iron anode, which can remove the pollutant and form an iron corrosion product layer in soil, was proposed as a new promising environmental remediation technique for contaminated soil with toxic heavy metal, organic materials and/or radioactive nuclides. As a fundamental study of the electrokinetic soil treatment, the formation mechanism of the corrosion product layer was discussed with the experimental data of the ion migration and the time dependence of the electric current during the treatment. In addition, diffusion behavior of Na + ions and He gas in the clay, which are closely related to the treatment, were studied. Furthermore, the potential ability of the iron corrosion layer to retard the transport of pollutant in soil was evaluated in terms of sorption coefficient of Se and Np onto the iron corrosion products and Fe-montmorillonite, which are the major component of the iron corrosion product layer. As results of these studies, it was confirmed that the electrokinetic soil treatment method using iron anode is one of promising environmental remediation techniques for contaminated soil. (author)

A Moessbauer spectroscopic study of corrosion related reactions in the iron-hydrogen fluoride-water-oxygen system

International Nuclear Information System (INIS)

Crouse, P.L.

1989-03-01

The results of a study of a number of corrosion related reactions in the Fe-HF-H 2 O-O2 system are presented. The primary techniques used were transmission and conversion electron Moessbauer spectroscopy. Conversion electron Moessbauer spectra were recorded at very low γ-photon glancing angles and at normal incidence. Depth profiles of surface layers were obtained by recording spectra at different glancing angles. The initial product which forms when an iron surface is exposed to the vapour of azeotropic hydrofluoric acid was identified as FeF 25 ·47H 2 O. With increasing film thickness, a product, identified as non-stoichiometric Fe 2 F 5 ·7H 2 O, was shown to occur. A thermodynamic analysis of the system is presented which shows FeF 3 ·3H 2 O to be the most stable compound under the experimental conditions used, and suggests a stepwise reaction sequence in which FeF 2 ·4H 2 O forms first, followed by Fe 2 F 5 ·7H 2 O and finally FeF 3 ·3H 2 O. Results obtained in a gravimetric study reveal the rate of reaction of metallic iron with the azeotropic vapour to be controlled by the rate of diffusion of the gaseous species through the product layer. In the case of the reactions with the vapour of higher dilutions of aqueous HF, the chemical reaction between the iron substrate and the gaseous species is rate controlling. 86 refs., 61 figs., 14 tabs

Corrosion monitoring of iron, protected by an organic coating, with the aid of impedance measurements

International Nuclear Information System (INIS)

Hubrecht, J.; Piens, M.; Vereecken, J.

1984-01-01

The ac impedance measurement has proved to be a useful electrochemical technique for mainly qualitative studies of electrochemical and corrosion systems. Even for complicated systems such as coated metals in corrosive environments this technique has been used with success. The system chosen for the present study is an ARMCO iron plate, coated with a SrCrO 4 -pigmented styrene acrylic polymer, and immersed for several weeks in an aqueous NaCl solution. Impedance measurements analyze a system under test into its constituting phenomena. The dependence of system parameters on coating layer thickness, NaCl concentration, and pigmentation of the coating during the immersion time provides insight into the corrosion and protection mechanisms at the coating/metal interface, besides the behavior of the coating itself

Mechanism of Corrosion by Naphthenic Acids and Organosulfur Compounds at High Temperatures

Science.gov (United States)

Jin, Peng

Due to the law of supply and demand, the last decade has witnessed a skyrocketing in the price of light sweet crude oil. Therefore, refineries are increasingly interested in "opportunity crudes", characterized by their discounted price and relative ease of procurement. However, the attractive economics of opportunity crudes come with the disadvantage of high acid/organosulfur compound content, which could lead to corrosion and even failure of facilities in refineries. However, it is generally accepted that organosulfur compounds may form protective iron sulfide layers on the metal surface and decrease the corrosion rate. Therefore, it is necessary to investigate the corrosive property of crudes at high temperatures, the mechanism of corrosion by acids (naphthenic acids) in the presence of organosulfur compounds, and methods to mitigate its corrosive effect. In 2004, an industrial project was initiated at the Institute for Corrosion and Multiphase Technology to investigate the corrosion by naphthenic acids and organosulfur compounds. In this project, for each experiment there were two experimentation phases: pretreatment and challenge. In the first pretreatment phase, a stirred autoclave was filled with a real crude oil fraction or model oil of different acidity and organosulfur compound concentration. Then, the stirred autoclave was heated to high temperatures to examine the corrosivity of the oil to different materials (specimens made from CS and 5% Cr containing steel were used). During the pretreatment, corrosion product layers were formed on the metal surface. In the second challenge phase, the steel specimens pretreated in the first phase were inserted into a rotating cylinder autoclave, called High Velocity Rig (HVR). The HVR was fed with a high-temperature oil solution of naphthenic acids to attack the iron sulfide layers. Based on the difference of specimen weight loss between the two steps, the net corrosion rate could be calculated and the protectiveness

What can be done about corrosion in submersible pumps?

Energy Technology Data Exchange (ETDEWEB)

Minett, S.

2000-09-01

Useful advice and a survey of materials and techniques which can help counter corrosion risks in submersible pumps are provided. The greatest risk of corrosion is caused by sea water, hydrochloric acid, certain types of solvents, hydrogen sulphide, liquids with a high copper content, bases with a high pH value and certain liquids containing a mixture of acids. Counteractive strategies suggested include using a corrosion resistant material such as stainless steel, or other resistant coatings and materials for particular components that are exposed to high corrosion risks. Most submersible pumps are made of cast iron which should present no corrosion problems in normal domestic use. In mining and construction applications aluminum submersibles are common, which is resistant to a pH value of about 8. The use of stainless steel is recommended as the main material in submersible pumps when used for pumping acidic liquids, and when purity of the liquid pumped is of prime consideration. Coatings and anodes on conventional cast iron pumps are a less expensive and more flexible alternative against salt water corrosion. Among coatings epoxy coating is the most widely used. Zinc anodes are used in conjunction with epoxy coatings, which by setting up a micro current by contact with the cast iron prevent corrosion of areas of the cast iron that may be exposed as a result of post-production scratching. By being sacrificially corroded, the zinc anodes thus significantly extend the life of a coated pump. Impressed current from an external power source, is an effective, but more expensive alternative to the implanted anode method. Using resistant materials such as nitrile rubber, fluoro-carbon rubber, corrosion resistant cemented carbide, or chlorinated rubber for various components (rotating shaft seals, rubber 'O' rings, cable sheathing, etc) are other alternatives that may be depending on the application and the degree of exposure.

A computer simulation of iron corrosion in a sodium loop using the Fleitman-Isaacs' solubility relationship

International Nuclear Information System (INIS)

Polley, M.V.; Skyrme, G.

1975-11-01

At the present time, no theoretical treatment of mass transfer in sodium loops has been able to reconcile the low observed corrosion rates with values of iron solubility recommended in the literature. Although measured values of the solubility of iron in sodium have varied very widely, one recent determination by Fleitman and Isaacs gave low values at low oxygen activities. These values were used in the present work for predicting, by conventional mass transfer theory, corrosion in a non-isothermal loop. The method was to simulate mass transfer using a computer program while following the sodium around the loop until equilibrium was established. The advantages of this method are that the concentration driving force is predicted for all parts of the loop and that changes in mass transfer rates with change in temperature distribution and geometry can be easily investigated. The predicted variation of corrosion rate in the hot isothermal region is reported as a function of sodium velocity, downstream position, temperature, temperature differential, oxygen concentration and loop geometry. Both surface controlled and diffusion controlled mass transfer were investigated and the results were compared with the data of Thorley and Tyzack reported in the literature. (author)

Study on influence of native oxide and corrosion products on atmospheric corrosion of pure Al

International Nuclear Information System (INIS)

Liu, Yanjie; Wang, Zhenyao; Ke, Wei

2014-01-01

Highlights: •Corrosion products layer is only formed in coastal atmosphere. •In coastal atmosphere, rate controlling step is diffusion process. •In rural atmosphere, rate controlling step is charge transfer process. •Pitting area increases greatly in coastal site, but slightly in rural site. -- Abstract: Effects of native oxide and corrosion products on atmospheric corrosion of aluminium in rural and coastal sites were studied by electrochemical impedance spectroscopy (EIS), open-circuit potential (OCP) and scanning electron microscope (SEM) techniques after outdoor exposure. In the rural atmosphere, only the compact, adhesive native oxide layer exists, and the rate controlling step is diffusion process, while in the coastal atmosphere, another loose, inadhesive corrosion products layer exists, and a charge transfer process controls the corrosion process. The pitting area in the coastal atmosphere increases over time more obviously than that in the rural atmosphere

Corrosion-product transport, oxidation state and remedial measures

International Nuclear Information System (INIS)

Sawicki, J.A.; Brett, M.E.; Tapping, R.L.

1998-10-01

The issues associated with monitoring and controlling corrosion-product transport (CPT) in the balance-of-plant (BOP) and steam generators (SG) of CANDU stations are briefly reviewed. Efforts are focused on minimizing corrosion of carbon steel, which is used extensively in the CANDU primary and secondary systems. Emphasis is placed on the corrosion-product oxidation state as a monitor of water chemistry effectiveness and as a monitor of system corrosion effects. The discussion is based mostly on the results of observations from Ontario Hydro plants, and their comparisons with pressurized-water reactors. The effects of low oxygen and elevated hydrazine chemistry are reviewed, as well as the effects of layup and various startup conditions. Progress in monitoring electrochemical potential (ECP) at Ontario Hydro plants and its relationship to the oxidation state of corrosion products is reviewed. Observations on CPT on the primary side of SGs are also discussed. (author)

Mineralogical investigations of the interaction between iron corrosion products and bentonite from the NF-PRO Experiments (Phase 1)

Energy Technology Data Exchange (ETDEWEB)

Milodowski, A.E.; Cave, M.R.; Kemp, S.J.; Taylor, B.H.; Vickers, B.P.; Green, K.A.; Williams, C.L.; Shaw, R.A. (British Geological Survey (United Kingdom))

2009-01-15

This report summarises the findings of a programme of work under taken by the British Geological Survey (BGS) on behalf of SKB, to characterise the mineralogical alteration of compacted bentonite from experiments designed to study the interaction between iron corrosion and bentonite. The experiments were undertaken by Serco Assurance (Culham Laboratory, Oxfordshire, United Kingdom), and were co-funded by SKB within the EU Framework 6 NF-PRO Project. Reacted bentonite residues from three NF-PRO Experiments - NFC12, NFC16 and NFC17 were examined by BGS using; X-ray diffraction analysis (XRD); petrographical analysis with backscattered scanning electron microscopy (BSEM) and energy-dispersive X-ray microanalysis (EDXA) techniques, cation exchange capacity (CEC) and exchangeable cation analysis; and sequential chemical extraction. Bentonite immediately adjacent to corroding steel was found to have interacted with Fe released from the corroding metal. This resulted in the formation of narrow haloes of altered bentonite around the corroding steel wires, in which the clay matrix was significantly enriched in Fe. Detailed petrographical observation found no evidence for the formation of discrete iron oxide or iron oxyhydroxide phases within the clay matrix but appeared to show that the clay particles themselves had become enriched in Fe. XRD observations indicated a slight increase in d002/d003 peak ratio, which could possibly be accounted for by a small amount of substitution of Fe into the octahedral layers of the montmorillonite. If correct, then this alteration might represent the early stages of conversion of the dioctahedral montmorillonite to an iron-rich dioctahedral smectite such as nontronite. Alternatively, the same effect may have been produced as a result of the displacement of exchangeable interlayer cations by Fe and subsequent conversion to form additional Fe-rich octahedral layers. In either case, the XRD results are consistent with the petrographical

ARSENIC INTERACTION WITH IRON (II, III) HYDROXYCARBONATE GREEN RUST: IMPLICATIONS FOR ARSENIC REMEDIATION

Science.gov (United States)

Zerovalent iron is being used in permeable reactive barriers (PRBs) to remediate groundwater arsenic contamination. Iron(II, III) hydroxycarbonate green rust is a major corrosion product of zerovalent iron under anaerobic conditions. The interaction between arsenic and this green...

Electrochemical study of bio-corrosion mechanisms at the carbon steel interface in presence of iron-reducing and hydrogenotrophic bacteria in the nuclear waste disposal context

International Nuclear Information System (INIS)

Leite-de-Souza-Moreira, Rebeca

2013-01-01

The safety of deep geological repository for nuclear waste is a very important and topical matter especially for the nuclear industry. Such as nuclear fuel the high level waste have to be stored for time frames of millions of years in metallic containers. Typically these containers should be placed in deep geological clay formations 500 metres underground. Corrosion processes, will take place after the re-saturation of the geological medium and under the prevalent anoxic conditions may lead to the generation of hydrogen. This gas accumulates in clay environment through the years and eventually becomes hazardous for steel containers. In the particular environment of geological repositories does not provide much biodegradable substances. This is the reason that hydrogen represents a new suitable energy source for hydrogenotrophic bacteria. Thereby formed bacterial bio-films on the containers may contribute to a process of fast decay of the steel, the so called bio-corrosion. The aim of this study is to characterize the electrochemical interfaces in order to obtain the mechanisms of bio-corrosion of carbon steels in presence of iron reducing and hydrogenotrophic bacterium Shewanella oneideinsis. The products of corrosion processes, namely hydrogen and iron (III) oxides are used as electron donor and acceptor, respectively. The amount of hydrogen consumed by Shewanella could be estimated with 10"-"4 mol s"-"1 using Scanning Electrochemical Microscopy (SECM) techniques. The influence of the local hydrogen generation was evaluated via chrono-amperometry. When hydrogen was locally generated above a carbon steel substrate an accelerated corrosion process can be observed. Eventually, using Local Electrochemical Impedance Spectroscopy (LEIS) techniques, the mechanism of the generalised corrosion process was demonstrated. (author)

Changes of the corrosion potential of iron in stagnation and flow conditions and their relationship with metal release.

Science.gov (United States)

Fabbricino, Massimiliano; Korshin, Gregory V

2014-10-01

This study examined the behavior of corrosion potential (Ecorr) of iron exposed to drinking water during episodes of stagnation and flow. These measurements showed that during stagnation episodes, Ecorr values decrease prominently and consistently. This decrease is initially rapid but it becomes slower as the stagnation time increases. During flow episodes, the Ecorr values increase and reach a quasi-steady state. Experiments with varying concentrations of dissolved oxygen showed that the decrease of Ecorr values characteristic for stagnation is likely to be associated with the consumption of dissolved oxygen by the exposed metal. The corrosion potential of iron and its changes during stagnation were sensitive to the concentrations of sulfate and chloride ions. Measurements of iron release showed that both the absolute values of Ecorr measured prior to or after stagnation episodes were well correlated with the logarithms of concentrations of total iron. The slope of this dependence showed that the observed correlations between Ecorr values and Fe concentrations corresponded to the coupling between the oxidant consumption and changes of Fe redox status. These results demonstrate that in situ Ecorr measurements can be a sensitive method with which to ascertain effects of hydrodynamic conditions and short-term variations of water chemistry on metal release and corrosion in drinking water. This approach is valuable practically because Ecorr measurements are precise, can be carried out in situ with any desired time resolution, do not affect the state of exposed surface in any extent and can be carried out with readily available equipment. Copyright © 2014 Elsevier Ltd. All rights reserved.

Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

Science.gov (United States)

Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

2016-08-01

The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

High temperature corrosion during biomass firing: improved understanding by depth resolved characterisation of corrosion products

DEFF Research Database (Denmark)

Okoro, Sunday Chukwudi; Montgomery, Melanie; Jappe Frandsen, Flemming

2015-01-01

changes within the near surface region (covering both the deposit and the steel surface). Such cross-section analysis was further complemented by plan view investigations (additionally involving X-ray diffraction) combined with removal of the corrosion products. Improved insights into the nature......The high temperature corrosion of an austenitic stainless steel (TP 347H FG), widely utilised as a superheater tube material in Danish power stations, was investigated to verify the corrosion mechanisms related to biomass firing. KCl coated samples were exposed isothermally to 560 degrees C...... of the corrosion products as a function of distance from the deposit surface were revealed through this comprehensive characterisation. Corrosion attack during simulated straw-firing conditions was observed to occur through both active oxidation and sulphidation mechanisms....

Characterization of reaction products of iron and iron salts and aqueous plant extracts

Energy Technology Data Exchange (ETDEWEB)

Jaen, J.A. [Universidad de Panama, Centro de Investigaciones con Tecnicas Nucleares/Depto. de Quimica (Panama); Garcia de Saldana, E.; Hernandez, C. [Universidad de Panama, Maestria en Ciencias Quimicas (Panama)

1999-11-15

The complexes formed in aqueous solution as a result of a reaction of iron and iron salts (Fe{sup 2+} and Fe{sup 3+}) and some plant extracts were analyzed using Moessbauer spectroscopy and Fourier transform infrared. The extracts were obtained from Opuntia elatior mill., Acanthocereus pentagonus (L.) Britton, Mimosa tenuiflora, Caesalpinia coriaria (Jacq.) Willd., Bumbacopsis quinata (Jacq.) Dugand and Acacia mangium Willd., plants growing wildly in different zones of the Isthmus of Panama. Results suggest the formation of mono- and bis-type complexes, and in some cases, the occurrence of a redox reaction. The feasibility of application of the studied extracts as atmospheric corrosion inhibitors is discussed.

Removal of corrosion products of construction materials in heat carrier

International Nuclear Information System (INIS)

1975-01-01

A review of reported data has been made on the removal of structural material corrosion products into the heat-carrying agent of power reactors. The corrosion rate, and at the same time, removal of corrosion products into the heat-carrying agent (water) decreases with time. Thus, for example, the corrosion rate of carbon steel in boiling water at 250 deg C and O 2 concentration of 0.1 mg/1 after 3000 hr is 0.083 g/m 2 . day; after 9000 hr the corrosion rate has been reduced 2.5 times. Under static conditions the transfer rate of corrosion products into water has been smaller than in the stream and also depends on time. The corrosion rate of carbon steel under nuclear plant operating conditions is almost an order higher over that of steel Kh18N10T

Modeling flow-accelerated corrosion in CANDU

International Nuclear Information System (INIS)

Burrill, K.A.

1995-11-01

Flow-accelerated corrosion (FAC) of large areas of carbon steel in various circuits of CANDU plants generates significant quantities of corrosion products. As well, the relatively rapid corrosion rate can lead to operating difficulties with some components. Three areas in the plant are identified and a simple model of mass-transfer controlled corrosion of the carbon steel is derived and applied to these areas. The areas and the significant finding for each are given below: A number of lines in the feedwater system generate sludge by FAC, which causes steam generator fouling. Prediction of the steady-state iron concentration at the feedtrain outlet compares well with measured values. Carbon steel outlet feeders connect the reactor core with the steam generators. The feeder surface provides the dissolved iron through FAC, which fouls the primary side of the steam generator tubes, and can lead to derating of the plant and difficulty in tube inspection. Segmented carbon steel divider plates in the steam generator primary head leak at an increasing rate with time. The leakage rate is strongly dependent on the tightness of the overlapping joints. which undergo FAC at an increasing rate with time. (author) 7 refs., 5 tabs., 6 figs

Mineralogical investigations of the interaction between iron corrosion products and bentonite from the NF-PRO Experiments (Phase 2)

Energy Technology Data Exchange (ETDEWEB)

Milodowski, A.E.; Cave, M.R.; Kemp, S.J.; Taylor, B.H.; Green, K.A.; Williams, C.L.; Shaw, R.A.; Gowing, C.J.B.; Eatherington, N.D. (British Geological Survey (United Kingdom))

2009-01-15

present from the original MX-80 bentonite but part of this will also probably be secondary magnetite formed as a corrosion product of the steel. Nevertheless, sequential chemical extraction analyses also suggest that a large proportion of the iron (11-38%) may be present within the silicate/clay mineral lattice. The implication of this would be that there has been significant conversion of the original montmorillonite to an Fe-rich clay mineral within these alteration haloes. Although XRD does not detect very much change in clay mineralogy, and suggests that the smectite in the altered bentonite is dioctahedral, it is likely that the subsampling for XRD analysis was on too coarse a scale to be able to resolve the alteration within these very narrow reaction zones around the corroded wires. The alteration observed around the corroded steel wires in experiments NFC4, NFC7 and NFC13 is more complex than that in NFC1 or earlier experiments studied in Phase 1 or previously by Smart et al. 2006. The reacted bentonite from these experiments exhibited the formation of a Mg-Fe-rich clay mineral or aluminosilicate alteration product. This was formed within the Fe-enriched alteration halo but appears to have formed relatively early and was subsequently partially overprinted or replaced by more Fe-rich aluminosilicate. EDXA microchemical mapping did suggest some slight Mg enhancement in the reacted bentonite from NFC1 but no discrete Mg-rich phase was detected. Whilst Mg may potentially have been derived from the 'Allard' reference water used in experiment NFC4, in the case of NFC7 and NFC13 it could only have been derived from the breakdown of the bentonite itself since the porefluid only contained NaCl in these two experiments. XRD observations indicated a slight increase in d002/d003 peak ratio, which could possibly be accounted for by a small amount of substitution of Fe into the octahedral layers of the smectite. This is not supported by exchangeable cation analyses

Effect of radiolysis on long-term corrosion system formed on low-alloy steels

International Nuclear Information System (INIS)

Badet, H.

2013-01-01

In France, for nuclear waste management, it is planned to build a storage device with a barrier system composed of steel container. Corrosion is evaluated for the safety of anoxic storage over the long term. With radiation, water radiolysis generates oxidizing and reducing species that can change the corrosion. Three aspects are developed in this thesis. The first concerns iron coupon samples experimented in carbonate deaerated water and subjected to gamma irradiation. It is shown that irradiation can increase corrosion rates within the parameters of dose. Identified crystalline phases are little changed with irradiation. Solution chemistry shows a decrease in pH with dose related to iron. Organic species are identified. The second axis is archaeological analogues irradiation with an old corrosion products layer. Structural analysis verified the phase stability with radiolysis, only the newly formed products changes. The third axis is a kinetic simulation approach. It checks the pH drop under irradiation. Taken together, these results allow us to provide new data for the anoxic corrosion under irradiation. (author) [fr

Characterization of the end products of the hydrolysis of iron in aqueous solution

International Nuclear Information System (INIS)

Jaen, J.A.; Acevedo, E.; Gonzalez, M.

1994-01-01

A characterization of the iron phases precipitated from aerated solutions of iron(II) sulfate heptahydrate was made using Moessbauer spectroscopy. The experimental conditions for the preparation of the samples were varied. The results are used to the further understanding of rust formation during atmospheric corrosion. (orig.)

Simulation study on insoluble granular corrosion products deposited in PWR core

International Nuclear Information System (INIS)

Yang Xu; Zhou Tao; Ru Xiaolong; Lin Daping; Fang Xiaolu

2014-01-01

In the operation of reactor, such as fuel rods, reactor vessel internals etc. will be affected by corrosion erosion of high pressure coolant. It will produce many insoluble corrosion products. The FLUENT software is adopted to simulate insoluble granular corrosion products deposit distribution in the reactor core. The fluid phase uses the standard model to predict the flow field in the channel and forecast turbulence variation in the near-wall region. The insoluble granular corrosion products use DPM (Discrete Phase Model) to track the trajectory of the particles. The discrete phase model in FLUENT follows the Euler-Lagrange approach. The fluid phase is treated as a continuum by solving the Navier-Stokes equations, while the dispersed phase is solved by tracking a large number of particles through the calculated flow field. Through the study found, Corrosion products particles form high concentration area near the symmetry, and the entrance section of the corrosion products particles concentration is higher than export section. Corrosion products particles deposition attached on large area for the entrance of the cladding, this will change the core neutron flux distribution and the thermal conductivity of cladding material, and cause core axial offset anomaly (AOA). Corrosion products particles dot deposit in the outlet of cladding, which can lead to pitting phenomenon in a sheath. Pitting area will cause deterioration of heat transfer, destroy the cladding integrity. In view of the law of corrosion products deposition and corrosion characteristics of components in the reactor core. this paper proposes regular targeted local cleanup and other mitigation measures. (authors)

Aluminium alloys containing iron and nickel

International Nuclear Information System (INIS)

Coriou, H.; Fournier, R.; Grall, L.; Hure, J.; Herenguel, J.; Lelong, P.

1958-01-01

The first part of this report addresses mechanism, kinetics and structure factors of aluminium alloys containing iron and nickel in water and high temperature steam. The studied alloys contain from 0.3 to 0.7 per cent of iron, and 0.2 to 1.0 per cent of nickel. Corrosion resistance and corrosion structure have been studied. The experimental installation, process and samples are presented. Corrosion structures in water at 350 C are identified and discussed (structure of corrosion products, structure of metal-oxide interface), and then in steam at different temperatures (350-395 C). Corrosion kinetics is experimentally studied (weight variation in time) in water at 350 C and in steam at different temperatures. Reactions occurring at over-heated steam (more than 400 C) are studied, and the case of welded alloys is also addressed. The second part addresses the metallurgical mechanism and processes influencing aluminium alloy resistance to corrosion by high temperature water as it appeared that separated phases protect the solid solution through a neighbourhood action. In order to avoid deep local corrosions, it seems necessary to multiply protective phases in an as uniform as possible way. Some processes enabling this result are described. They belong to conventional metallurgy or to powder metallurgy (with sintering and extrusion)

Analysis of corrosions-products in tissue samples near surgical implants by means of LAMMA (Laser Microprobe Mass Analyzer) and ICP-MS (Inductively Coupled Plasma Mass Spectrometer)

International Nuclear Information System (INIS)

Schlagenhaufen, C.

1996-08-01

In this work corrosion products of surgical implants in tissue samples were identified. For the characterization of the corrosion products the LAMMA 500 (Laser Microprobe Mass Analyzer) was used. Additional analysis were made with the ICP-MS (Inductively Coupled Plasma Mass Spectrometer) to determine the concentration of chromium, cobalt, nickel, and molybdenum in the tissues. In the first part several synthetic chromium- and molybdenum compounds were investigated with LAMMA. With the anionic mass spectra of the chromium-compounds it is possible to the oxidation state of chromium. The mass spectra of the synthetic compounds were used to identify, the compounds in the corrosion products. In the second part thin sections prepared from the tissue samples from the surrounding of the implants were analyzed. Several embedding and cutting methods were tested. Histological staining methods and LAMMA spectra were used to characterize the deposits in the tissue. Three different deposits were found in the tissue. In all tissues metal splinters from the implant were found. In most of the tissues iron-rich deposits were found, that were identified as iron-phosphate. As definitive corrosion products of the implant mixtures of chromium(III)phosphate, calcium molybdate, calcium phosphate and chromium(III) molybdate were identified. The ICP-MS results show in comparison to normal values, very high concentrations for chromium, nickel, cobalt and molybdenum. These results support the conclusions based on LAMMA results. The results of these investigations clearly indicate, that stainless steel implants, are not corrosion-resistant in the body. Relatively high amounts of the constituents, of the implant dissolved, and are deposited as solid compounds in the tissue next to the implant. (author)

Intravenous iron-containing products: EMA procrastination.

Science.gov (United States)

2014-07-01

A European reassessment has led to identical changes in the summaries of product characteristics (SPCs) for all intravenous iron-containing products: the risk of serious adverse effects is now highlighted, underlining the fact that intravenous iron-containing products should only be used when the benefits clearly outweigh the harms. Unfortunately, iron dextran still remains on the market despite a higher risk of hypersensitivity reactions than with iron sucrose.

A non-destructive test method to monitor corrosion products and corrosion-induced cracking in reinforced cement based materials

DEFF Research Database (Denmark)

Michel, Alexander; Pease, Bradley Justin; Peterova, Adela

2011-01-01

) was conducted to describe the impact of water-to-cement ratio and corrosion current density (i.e., corrosion rate) on the reinforcement corrosion process. Focus was placed, in particular on the determination of the corrosion accommodating region (CAR) and time to corrosion-induced cracking. Experimental results...... showed that x-ray attenuation measurements allow determination of the actual concentrations of corrosion products averaged through the specimen thickness. The total mass loss of steel measured by x-ray attenuation was found to be in very good agreement with the calculated mass loss obtained by Faraday......’s law. Furthermore, experimental results demonstrated that the depth of penetration of corrosion products as well as time to corrosion-induced cracking is varying for the different water-to-cement ratios and applied corrosion current densities....

Concrete Cracking Prediction Including the Filling Proportion of Strand Corrosion Products

Science.gov (United States)

Wang, Lei; Dai, Lizhao; Zhang, Xuhui; Zhang, Jianren

2016-01-01

The filling of strand corrosion products during concrete crack propagation is investigated experimentally in the present paper. The effects of stirrups on the filling of corrosion products and concrete cracking are clarified. A prediction model of crack width is developed incorporating the filling proportion of corrosion products and the twisting shape of the strand. Experimental data on cracking angle, crack width, and corrosion loss obtained from accelerated corrosion tests of concrete beams are presented. The proposed model is verified by experimental data. Results show that the filling extent of corrosion products varies with crack propagation. The rust filling extent increases with the propagating crack until a critical width. Beyond the critical width, the rust-filling extent remains stable. Using stirrups can decrease the critical crack width. Stirrups can restrict crack propagation and reduce the rust filling. The tangent of the cracking angle increases with increasing corrosion loss. The prediction of corrosion-induced crack is sensitive to the rust-filling extent. PMID:28772367

Corrosion inhibitors for neutral aqueous media based on the products on sugar cane processing. 1.Furfural derivatives as inhibitors

International Nuclear Information System (INIS)

Ledovskikh, V.M.; Kamekho Khinnebra, Kh.Kh.

1993-01-01

A series of carboxy-, nitrogen- and nitroderivaties of furfural - the main product of sugar cane processing (furancasboxylic acid, 5-nitrofurancarboxylic acid and its salts, furfurine, furfurylamine) was studied as inhibitors of iron and copper, corrosion in aqueous-salt media. Nitrofuroates of sodium and ammonium, which decelerate anode process, intensity cathode one and provide the stable passive state, are considered to be the most effective

ARSENATE AND ARSENITE SORPTION AND ARSENITE OXIDATION BY IRON (II, III) HYDROXYCARBONATE GREEN RUST

Science.gov (United States)

Iron (II, III) hydroxycarbonate green rust is a major corrosion product of zerovalent iron that is being used in permeable reactive barriers to remediate groundwater arsenic contamination. To optimize the design of iron barriers, it is important to evaluate the influence of geoch...

Superhydrophobic surface fabricated on iron substrate by black chromium electrodeposition and its corrosion resistance property

Energy Technology Data Exchange (ETDEWEB)

Zhang, Bo [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Key Lab of Comprehensive and Highly Efficient Utilization of Salt Lake Resource, Chinese Academy of Science, Xining 810008, Qinghai (China); Feng, Haitao [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); Key Lab of Comprehensive and Highly Efficient Utilization of Salt Lake Resource, Chinese Academy of Science, Xining 810008, Qinghai (China); Lin, Feng [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Wang, Yabin [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); Key Lab of Comprehensive and Highly Efficient Utilization of Salt Lake Resource, Chinese Academy of Science, Xining 810008, Qinghai (China); Wang, Liping [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); University of Chinese Academy of Sciences, Beijing 100049 (China); Dong, Yaping [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); Key Lab of Comprehensive and Highly Efficient Utilization of Salt Lake Resource, Chinese Academy of Science, Xining 810008, Qinghai (China); Li, Wu, E-mail: liwu2016@126.com [Qinghai Institute of Salt Lakes, Chinese Academy of Sciences, Xining 810008, Qinghai (China); Key Lab of Comprehensive and Highly Efficient Utilization of Salt Lake Resource, Chinese Academy of Science, Xining 810008, Qinghai (China)

2016-08-15

Highlights: • Superhydrophobic surface was fabricated by black chromium electrodeposition and stearic acid modification. • The reaction process is simple, and of low cost, and no special instrument or environment is needed. • The obtained superhydrophobic surface presents good water repellency, and performs well at corrosion resistance. - Abstract: The fabrication of superhydrophobic surface on iron substrate is carried out through 20 min black chromium electrodeposition, followed by immersing in 0.05 M ethanolic stearic acid solution for 12 h. The resultant superhydrophobic complex film is characterized by scanning electron microscope (SEM), disperse Spectrometer (EDS), atomic force microscope (AFM), water contact angle (CA), sliding angle (SA) and X-ray photoelectron spectroscope (XPS), and its corrosion resistance property is measured with cyclic voltammetry (CV), linear polarization and electrochemical impedance spectroscopy (EIS). The results show that the fabricated superhydrophobic film has excellent water repellency (CA, 158.8°; SA, 2.1°) and significantly high corrosion resistance (1.31 × 10{sup 6} Ω cm{sup −2}) and excellent corrosion protection efficiency (99.94%).

Impacts of water quality on the corrosion of cast iron pipes for water distribution and proposed source water switch strategy.

Science.gov (United States)

Hu, Jun; Dong, Huiyu; Xu, Qiang; Ling, Wencui; Qu, Jiuhui; Qiang, Zhimin

2018-02-01

Switch of source water may induce "red water" episodes. This study investigated the impacts of water quality on iron release, dissolved oxygen consumption (ΔDO), corrosion scale evolution and bacterial community succession in cast iron pipes used for drinking water distribution at pilot scale, and proposed a source water switch strategy accordingly. Three sets of old cast iron pipe section (named BP, SP and GP) were excavated on site and assembled in a test base, which had historically transported blended water, surface water and groundwater, respectively. Results indicate that an increasing Cl - or SO 4 2- concentration accelerated iron release, but alkalinity and calcium hardness exhibited an opposite tendency. Disinfectant shift from free chlorine to monochloramine slightly inhibited iron release, while the impact of peroxymonosulfate depended on the source water historically transported in the test pipes. The ΔDO was highly consistent with iron release in all three pipe systems. The mass ratio of magnetite to goethite in the corrosion scales of SP was higher than those of BP and GP and kept almost unchanged over the whole operation period. Siderite and calcite formation confirmed that an increasing alkalinity and hardness inhibited iron release. Iron-reducing bacteria decreased in the BP but increased in the SP and GP; meanwhile, sulfur-oxidizing, sulfate-reducing and iron oxidizing bacteria increased in all three pipe systems. To avoid the occurrence of "red water", a source water switch strategy was proposed based on the difference between local and foreign water qualities. Copyright © 2017 Elsevier Ltd. All rights reserved.

Strontium Concentrations in Corrosion Products from Residential Drinking Water Distribution Systems

Science.gov (United States)

2013-04-22

compounds are Sr2+SO4 (celestite) and Sr 2+ CO3 (strontianite). Naturally occurring Sr2+ compounds are highly soluble in water; consequently, Sr2+ is readily...and one from Utility C (UC) were collected from single 30 cm long sections of 15 cm id unlined cast iron residential mains. Two iron corrosion...in top-up mode at 7 GeV and a ring current of 101 mA. A 0.5 mm premonochromator slit width and a Si(111) double crystal monochromator detuned by 10

Evaluation of Iron Nickel Oxide Nanopowder as Corrosion Inhibitor: Effect of Metallic Cations on Carbon Steel in Aqueous NaCl

Energy Technology Data Exchange (ETDEWEB)

Chaudhry, A. U.; Mishra, Brajendra [Colorado School of Mines, Denver (United States); Mittal, Vikas [The Petroleum Institute, Abu Dhabi (United Arab Emirates)

2016-01-15

The aim of this study was to evaluate the use of iron-nickel oxide (Fe{sub 2}O{sub 3}.NiO) nanopowder (FeNi) as an anti-corrosion pigment for a different application. The corrosion protection ability and the mechanism involved was determined using aqueous solution of FeNi prepared in a corrosive solution containing 3.5 wt.% NaCl. Anti-corrosion abilities of aqueous solution were determined using electrochemical impedance spectroscopy (EIS) on line pipe steel (API 5L X-80). The protection mechanism involved the adsorption of metallic cations on the steel surface forming a protective film. Analysis of EIS spectra revealed that corrosion inhibition occurred at low concentration, whereas higher concentration of aqueous solution produced induction behavior.

Moessbauer and ESCA investigations on the formation of oxidic iron phases in aqueous solution under the influence of organic corrosion inhibitors

International Nuclear Information System (INIS)

Guetlich, P.; Meisel, W.; Mohs, E.

1982-01-01

Corrosions layers on steel grown in water of well defined hardness and chloride concentration were studied by Moessbauer and ESCA spectroscopy with particular emphasis on the influence of added organic inhibitors. Relatively thick layers were found with an unexpectedly small iron content (as FeOOH). The layers contain a remarkable amount of constituent ions from the solution and fragments of the inhibitors. The latter seem to be decomposed by the corrosive medium. It is assumed that the whole organic molecule determines the kind of transportation of the inhibitor to the iron metal, but that the inhibition itself is due to functional groups only. (orig.) [de

Corrosion behavior of metals and alloys in marine-industrial environment

Directory of Open Access Journals (Sweden)

Mariappan Natesan, Subbiah Selvaraj, Tharmakkannu Manickam and Gopalachari Venkatachari

2008-01-01

Full Text Available This work deals with atmospheric corrosion to assess the degrading effects of air pollutants on ferrous and non-ferrous metals and alloys, which are mostly used as engineering materials. An exposure study was conducted in the Tuticorin port area located on the east coast of South India, in the Gulf of Mannar with Sri Lanka to the southeast. Common engineering materials, namely mild steel, galvanized iron, Zn, Al, Cu and Cu–Zn alloys (Cu–27Zn, Cu–30Zn and Cu–37Zn, were used in the investigation. The site was chosen where the metals are exposed to marine and industrial atmospheres. Seasonal 1 to 12 month corrosion losses of these metals and alloys were determined by a weight loss method. The weight losses showed strong corrosion of mild steel, galvanized iron, Cu and Zn and minor effect on Al and Cu–Zn alloys. Linear regression analysis was conducted to study the mechanism of corrosion. The composition of corrosion products formed on the metal surfaces was identified by x-ray diffraction and Fourier transform infrared spectroscopy.

CHEMICAL INTERACTIONS OF ARSENATE, ARSENITE, PHOSPHATE, AND SILICATE WITH IRON (II, III) HYDROXYCARBONATE GREEN RUST

Science.gov (United States)

Granular zerovalent iron has been proposed to be used as a medium in permeable reactive barriers (PRBs) to remove arsenic from contaminated groundwater. Iron(II, III) hydroxycarbonate green rust (carbonate green rust, or CGR) is a major corrosion product of zerovalent iron under ...

Quantitative assessment of the effect of corrosion product buildup on occupational exposure

International Nuclear Information System (INIS)

Divine, J.R.

1982-10-01

The program was developed to provide a method for predicting occupational exposures caused by the deposition of radioactive corrosion products outside the core of the primary system of an operating power reactor. This predictive capability will be useful in forecasting total occupational doses during maintenance, inspection, decontamination, waste treatment, and disposal. In developing a reliable predictive model, a better understanding of the parameters important to corrosion product film formation, corrosion product transport, and corrosion product film removal will be developed. This understanding can lead to new concepts in reactor design to minimize the buildup and transport of radioactive corrosion products or to improve methods of operation. To achieve this goal, three objectives were established to provide: (1) criteria for acceptable coolant sampling procedures and sampling equipment that will provide data which will be used in the model development; (2) a quantitative assessment of the effect of corrosion product deposits on occupational exposure; and (3) a model which describes the influence of flow, temperature, coolant chemistry, construction materials, radiation, and other operating parameters on the transport and buildup of corrosion products

Corrosion-resistant amorphous alloy ribbons for electromagnetic filtration of iron rusts from water

International Nuclear Information System (INIS)

Kawashima, Asahi; Asami, Katsuhiko; Sato, Takeaki; Hashimoto, Koji

1985-01-01

An attempt was made to use corrosion-resistant amorphous Fe-9Cr-13P-7C alloy ribbons as an electromagnetic filter material for trapping various iron rusts suspended in water at 40 0 C. The ferrimagnetic Fe 3 O 4 rust was trapped with the 100 % efficiency and paramagnetic rusts such as α-Fe 2 O 3 , α-FeOOH and amorphous ferric oxyhydroxide were trapped with certain efficiencies at the magnetic field strength of 0.5-10 kOe. The regeneration of the filter by back-washing was easy. The trapping capacity of electromagnetic filter was proportional to the edge length of the filter material where the high magnetic field strength existed. Therefore, melt-spun thin and narrow amorphous alloy ribbons having the high corrosion resistance have the potential utility as electromagnetic filter material. (author)

Corrosion behaviour of layers obtained by nitrogen implantation into boron films deposited onto iron substrates

International Nuclear Information System (INIS)

Marchetti, F.; Fedrizzi, L.; Giacomozzi, F.; Guzman, L.; Borgese, A.

1985-01-01

The electrochemical behaviour and corrosion resistance of boron films deposited onto Armco iron after bombardment with 100 keV N + ions were determined in various test solutions. The changes in the electrochemical parameters give evidence of lower anodic dissolution rates for the treated samples. Scanning electron microscopy and Auger analysis of the corroded surfaces confirm the presence of protective layers. (Auth.)

Risk based service life prediction of underground cast iron pipes subjected to corrosion

International Nuclear Information System (INIS)

Li, C.Q.; Mahmoodian, M.

2013-01-01

Aging and deterioration of underground cast iron pipes is inevitable after their long time in service, with corrosion being the most predominant mechanism for pipe failures. Although considerable research has been undertaken in the past few decades, more is on the effects of corrosion on structural capacity of pipes than that on the prediction of their service life. This paper presents a methodology to quantitatively assess the risk of pipe collapse and predict its remaining service life using a time-dependent reliability theory. The concept of stress intensity in fracture mechanics is employed to establish the failure criterion of pipe collapse. An empirical model is derived for maximum pit growth of corrosion from the available data based on mathematical regressions. An example is provided to illustrate the application of the proposed method. It is found in the paper that the risk of pipe collapse increases with an increase in the diameter of the pipe for both external and internal corrosion. It is also found that the tougher the pipe is, the smaller the risk of its collapse. The paper concludes that a time-dependent reliability method is a very useful tool to predict the risk of pipe collapse and its remaining service life. The proposed method can help the water industry develop rehabilitation or replacement strategy for existing pipe networks with a view for better management of the pipe asset

Corrosion inhibition of iron in 0.5 mol L-1 H2SO4 by halide ions

Directory of Open Access Journals (Sweden)

Jeyaprabha C.

2006-01-01

Full Text Available The inhibition effect of halide ions such as iodide, bromide and chloride ions on the corrosion of iron in 0.5 mol L-1 H2SO4 and the adsorption behaviour of these ions on the electrode surface have been studied by polarization and impedance methods. It has been found that the inhibition of nearly 90% has been observed for iodide ions at 2.5 10-3 mol L-1, for bromide ions at 10 10-3 mol L-1 and 80% for chloride ions at 2.5 10-3 mol L-1. The inhibition effect is increased with increase of halide ions concentration in the case of I- and Br- ions, whereas it has decreased in the case of Cl- ion at concentrations higher than 5 10-3 mol L-1. The double layer capacitance values have decreased considerably in the presence of halide ions which indicate that these anions are adsorbed on iron at the corrosion potential.

Oxidation kinetics of reaction products formed in uranium metal corrosion.

Energy Technology Data Exchange (ETDEWEB)

Totemeier, T. C.

1998-04-22

The oxidation behavior of uranium metal ZPPR fuel corrosion products in environments of Ar-4%O{sub 2} and Ar-20%O{sub 2} were studied using thermo-gravimetric analysis (TGA). These tests were performed to extend earlier work in this area specifically, to assess plate-to-plate variations in corrosion product properties and the effect of oxygen concentration on oxidation behavior. The corrosion products from two relatively severely corroded plates were similar, while the products from a relatively intact plate were not reactive. Oxygen concentration strongly affected the burning rate of reactive products, but had little effect on low-temperature oxidation rates.

Oxidation kinetics of reaction products formed in uranium metal corrosion

International Nuclear Information System (INIS)

Totemeier, T. C.

1998-01-01

The oxidation behavior of uranium metal ZPPR fuel corrosion products in environments of Ar-4%O 2 and Ar-20%O 2 were studied using thermo-gravimetric analysis (TGA). These tests were performed to extend earlier work in this area specifically, to assess plate-to-plate variations in corrosion product properties and the effect of oxygen concentration on oxidation behavior. The corrosion products from two relatively severely corroded plates were similar, while the products from a relatively intact plate were not reactive. Oxygen concentration strongly affected the burning rate of reactive products, but had little effect on low-temperature oxidation rates

Investigation on effect of iron and corundum content on corrosion resistance of the NiFe-Al2O3 coatings

International Nuclear Information System (INIS)

Starosta, R.; Zielinski, A.

1999-01-01

The alloy NiFe and composite NiFe-Al 2 O 3 coatings, obtained by electrodeposition on the base of cast iron, were investigated. The iron content in alloy coatings was dependent on iron content in galvanic bath, and was estimated by means of X-ray microanalysis at 18.5 wt. pct. and 41.2 wt. pct. No existence of ordered Ni 3 Fe phase was found by diffraction technique. Both potentiodynamic and impedance measurements disclosed that a presence of Al 2 O 3 or increasing iron content in the layer caused the decrease in corrosion resistance. (author)

Deposition of corrosion products in-core

International Nuclear Information System (INIS)

Burrill, K.A.

1994-11-01

Data on corrosion product deposits on fuel sheaths are presented for a variety of operating conditions and water chemistries: boiling and non-boiling water; surface heat flux; pH, dissolved hydrogen concentration. Corrosion product behaviour in-core may be interpreted in terms of the solubility of magnetite and how it changes with water chemistry and temperature. A hypothesis of the deposition and release mechanisms was proposed in the 1970s in which particles deposited onto the sheath and subsequently dissolved in the heated water while being irradiated. Some of the deposition data may be interpreted using a model of these mechanisms. (author). 5 refs., 6 tabs., 8 figs

Mechanism research on coupling effect between dew point corrosion and ash deposition

International Nuclear Information System (INIS)

Wang, Yun-Gang; Zhao, Qin-Xin; Zhang, Zhi-Xiang; Zhang, Zhi-Chao; Tao, Wen-Quan

2013-01-01

In order to study the coupling mechanism between ash deposition and dew point corrosion, five kinds of tube materials frequently used as anti-dew point corrosion materials were selected as research objects. Dew point corrosion and ash deposition experiments were performed with a new type experimental device in a Chinese thermal power plant. The microstructures of the materials and the composition of ash deposition were analyzed by X-ray diffraction (XRD) and Energy Dispersive Spectrometer (EDS). The results showed that the ash deposition layer could be divided into non-condensation zone, the main condensation zone and the secondary condensation zone. The acid vapor condensed in the main condensation zone rather than directly on the tube wall surface. The dew point corrosion mainly is oxygen corrosion under the condition of the viscosity ash deposition, and the corrosion products are composed of the ash and acid reaction products in the outer layer, iron sulfate in the middle layer, and iron oxide in the inner layer. The innermost layer is the main corrosion layer. With the increase of the tube wall temperature, the ash deposition changes from the viscosity ash deposition to the dry loose ash deposition, the ash deposition rate decreases dramatically and dew point corrosion is alleviated efficiently. The sulfuric dew point corrosion resistance of the five test materials is as follows: 316L > ND > Corten>20G > 20 steel. -- Highlights: ► Dew point corrosion and ash deposition tests of five materials were performed. ► Acid vapor condensed in the ash deposit rather than directly on the tube surface. ► Dew point corrosion resistance is as follow: 316L > ND > Corten>20G > 20 steel. ► Dew point corrosion mainly is oxygen corrosion under viscosity ash deposition

Quantifying movements of corrosion products in reinforced concrete using x-ray attenuation measurements

DEFF Research Database (Denmark)

Pease, Bradley Justin; Michel, Alexander; Stang, Henrik

2011-01-01

Corrosion of steel reinforcement, embedded in concrete, may substantially degrade concrete structures due to the expansive nature of corrosion products. Expansion of corrosion products cause tensile stresses to develop and cracks to form in concrete. Extensive research has focused on corrosion...... of corrosion products move into the concrete without generating tensile stresses and cracks in the concrete. Typically, corrosion products are thought to occupy pores, interfacial defects, and/or air voids located near the concrete-steel interface and stresses develop only after filling of these pores. Further....... X-ray attenuation measurements are also capable of detecting cracks. Therefore, this approach provides a direct measurement of the amount and location of reinforcement corrosion products required to induce cracking. Results of a parametric investigation on the impact of water-to-cement ratio (0...

Corrosion products study of alcohol by Mossbauer spectroscopy

International Nuclear Information System (INIS)

Velazquez, R.; Gil de Larre, M.

1995-01-01

Simulated corrosion essays in alcohol is presented and corrosion products of storage tanks (CAPASA) were analyzed. The analysis by Mossbauer absortion and transmission spectroscopy shows the formation of hematite substratum in the rust of the storage tanks of carburetant and burning alcohol. In the sample of corrosion with strong rum shows the formation of lepidocrocite and with destilled water besides of lepidocrocite, magnetite (Fe3 O4) is detected

Role of sulphide species on the behaviour of carbon steel envisioned for high-level radioactive disposal: interaction between sulphide and corrosion products

International Nuclear Information System (INIS)

Bourdoiseau, Jacques-Andre

2011-01-01

mackinawite and greigite. Secondly, to investigate the nature and properties of carbonated rust layers, carbon steel electrodes were polarised anodically in NaHCO 3 electrolytes continuously de-aerated by an argon flow. The experiments were performed at room temperature. The carbonated green rust was observed to form at 0.003 and 0.1 mol L -1 NaHCO 3 whereas FeCO 3 was obtained at the largest concentrations (0.5 and 1 mol L -1 ). Additional experiments were performed similarly in solutions of NaHCO 3 and Na 2 SO 4 . Chukanovite, the Fe(II) hydroxycarbonate with formula Fe 2 (OH) 2 CO 3 , could be obtained in solutions containing 0.03 mol L -1 of each salt. Finally, interactions between sulphide species and corrosion products were studied. Siderite, goethite and lepidocrocite proved to be reactive towards sulphide. So, it seems clear that sulphide species produced by SRB should interact with the rust layer before to reach the metal underneath. Tests were performed with ferrous archaeological artefacts immersed 2 months in anoxic sulphide-containing electrolytes to demonstrate it. The main effect of the immersion was the formation of iron sulphide at the interface between the dense corrosion products layer, mainly constitute of siderite, and the transformed medium, where minerals of the soil are mixed with corrosion products. Sulphide species were not detected at the vicinity of the iron surface. (author)

Corrosion products of reinforcement in concrete in marine and industrial environments

International Nuclear Information System (INIS)

Vera, R.; Villarroel, M.; Carvajal, A.M.; Vera, E.; Ortiz, C.

2009-01-01

The corrosion products formed on embedded steel in concrete under simulated marine and industrial conditions and natural marine environment were studied. A 0.50 water/cement ratio concrete was used and 3.5% NaCl and 180 g L -1 of H 2 SO 4 with 70 ppm of chloride ions solutions were used to simulate the synthetic medium. The initial electrochemical variables of the steel and pH, chlorides and sulfates profiles were measured according to the concrete depth. The morphology of the corrosive attack was determined via scanning electron microscopy (SEM), and the composition of the corrosion products was determined using an X-ray analyzer and an X-ray diffractometer (XRD). The protective power of the corrosion products was evaluated through anodic polarization curves in a saturated Ca(OH) 2 solution. The results from XRD and SEM show that all the resulting corrosion products correspond to lepidocrocite, goethite and magnetite mixtures; moreover, akaganeite was also identified under natural and simulated marine environments. Siderite was only detected in samples exposed to a natural marine environment. Concerning the protective nature of the corrosion products, these show lower performance in a simulated industrial environment, where the corrosion rate of the steel is up to 1.48 μm year -1

Corrosion products of reinforcement in concrete in marine and industrial environments

Energy Technology Data Exchange (ETDEWEB)

Vera, R. [Instituto de Quimica, Facultad de Ciencias, Pontificia Universidad Catolica de Valparaiso, Avenida Brasil 2950, Casilla 4059, Valparaiso (Chile)], E-mail: rvera@ucv.cl; Villarroel, M. [Instituto de Quimica, Facultad de Ciencias, Pontificia Universidad Catolica de Valparaiso, Avenida Brasil 2950, Casilla 4059, Valparaiso (Chile); Carvajal, A.M. [Facultad de Ingenieria, Escuela de Construccion Civil, Pontificia Universidad Catolica de Chile, Av. Vicuna Mackenna 4860, Macul, Santiago (Chile); Vera, E.; Ortiz, C. [Universidad Pedagogica y Tecnologica de Colombia, Avenida Central Norte, Km 2, Tunja (Colombia)

2009-03-15

The corrosion products formed on embedded steel in concrete under simulated marine and industrial conditions and natural marine environment were studied. A 0.50 water/cement ratio concrete was used and 3.5% NaCl and 180 g L{sup -1} of H{sub 2}SO{sub 4} with 70 ppm of chloride ions solutions were used to simulate the synthetic medium. The initial electrochemical variables of the steel and pH, chlorides and sulfates profiles were measured according to the concrete depth. The morphology of the corrosive attack was determined via scanning electron microscopy (SEM), and the composition of the corrosion products was determined using an X-ray analyzer and an X-ray diffractometer (XRD). The protective power of the corrosion products was evaluated through anodic polarization curves in a saturated Ca(OH){sub 2} solution. The results from XRD and SEM show that all the resulting corrosion products correspond to lepidocrocite, goethite and magnetite mixtures; moreover, akaganeite was also identified under natural and simulated marine environments. Siderite was only detected in samples exposed to a natural marine environment. Concerning the protective nature of the corrosion products, these show lower performance in a simulated industrial environment, where the corrosion rate of the steel is up to 1.48 {mu}m year{sup -1}.

Characterisation of corrosion products on pipeline steel under cathodic protection

Energy Technology Data Exchange (ETDEWEB)

Lanarde, Lise [Gaz de France Research and Development Division, 361 avenue du President Wilson, BP33, 93211 Saint Denis La Plaine (France)]|[UPR15 du CNRS, Laboratoire des Interfaces et Systemes Electrochimiques, Universite Pierre et Marie Curie, C.P. 133, 4 Place Jussieu, 75252 Paris Cedex 05 (France); Campaignolle, Xavier; Karcher, Sebastien; Meyer, Michel [Gaz de France Research and Development Division, 361 avenue du President Wilson, BP33, 93211 Saint Denis La Plaine (France); Joiret, Suzanne [UPR15 du CNRS, Laboratoire des Interfaces et Systemes Electrochimiques, Universite Pierre et Marie Curie, C.P. 133, 4 Place Jussieu 75252 Paris Cedex 05 (France)

2004-07-01

Onshore gas transmission lines are conjointly protected against external corrosion by cathodic protection (CP) and organic coatings. If both protection systems are simultaneously faulty, the pipe may be subjected to local loss of protection criteria. Consequently, the development of a corrosion due to the ground intrinsic corrosiveness may occur. To guarantee an optimal and safe use of its 31000 km buried gas transmission network, Gaz de France regularly inspects its pipelines. When indications of metal damage are suspected, excavations are realized to carry out a finer diagnosis and, if necessary, to repair. Whenever, corrosions are encountered, although it occurs very scarcely, it is necessary to evaluate its degree of gravity: activity, mechanism, and kinetics. Among corrosion defects, it is indeed essential to differentiate those active, from those older inactive at the time of excavation, since those last ones may possibly have been annihilated, by a PC reinforcement for instance. Eventually, the identification of the corrosion mechanism and its associated rate will provide an assessment of the risks encountered by other sections of the pipeline similar to that excavated. This study investigates to what extent the degree of gravity (activity, kinetics) of a corrosion can be determined by the characterization and identification of its associated corrosion products. Moreover, it will attempt to relate it to the close environment features as well as to the operating conditions of the pipe. The preliminary results presented in this paper consist in a laboratory study of the time evolution of corrosion products formed on the surface of ordinary low carbon steel samples. The specimens have been previously subjected to various polarization conditions in various aqueous media. The selected solutions are characteristic of ground waters. The main parameters considered for the definition of the media were its initial chemical composition, pH and dissolved gas composition

Zirconium alloy barrier having improved corrosion resistance

International Nuclear Information System (INIS)

Adamson, R.B.; Rosenbaum, H.S.

1983-01-01

A nuclear fuel element for use in the core of a nuclear reactor has a composite cladding container having a substrate and a dilute zirconium alloy liner bonded to the inside surface of the substrate. The dilute zirconium alloy liner forms about 1 to about 20 percent of the thickness of the cladding and is comprised of zirconium and a metal selected from the group consisting of iron, chromium, iron plus chromium, and copper. The dilute zirconium alloy liner shields the substrate from impurities or fission products from the nuclear fuel material and protects the substrate from stress corrosion and stress cracking. The dilute zirconium alloy liner displays greater corrosion resistance, especially to oxidation by hot water or steam than unalloyed zirconium. The substrate material is selected from conventional cladding materials, and preferably is a zirconium alloy. (author)

Effect of high temperature filtration on out-core corrosion product activity

International Nuclear Information System (INIS)

Horvath, G.L.; Bogancs, J.

1983-01-01

Investigation of the effect of high temperature filtration on corrosion product transport and out-core corrosion product activity has been carried out for VVER-440 plants. In the physico-chemical model applied particulate and dissolved corrosion products were taken into account. We supposed 100% effectivity for the particulate filter. It was found that about 0,5% 160 t/h/ of the main flow would result in an approx.50% reduction of the out-core corrosion product activity. Investigation of the details of the physico-chemical model in Nuclear Power Plant Paks showed a particle deposition rate measured during power transients fairly agreeing with other measurements and data used in the calculations. (author)

Synergistic Effect of Molybdate and Monoethanolamine on Corrosion Inhibition of Ductile Cast Iron in Tap Water

Energy Technology Data Exchange (ETDEWEB)

Kim, K. T.; Kim, Y. S. [Andong National University, Andong (Korea, Republic of); Chang, H. Y.; Lim, B. T.; Park, H. B. [KEPCO Engineering and Construction Company, Gimcheon (Korea, Republic of)

2017-02-15

A synergistic effect was observed in the combination of nitrite and ethanolamines. Ethanolamine is one of the representative organic corrosion inhibitors and can be categorized as adsorption type. However, nitrosamines can form when amines mix with sodium nitrite. Since nitrosamine is a carcinogen, the co-addition of nitrite and ethanolamine will be not practical, and thus, a non-toxic combination of inhibitors shall be needed. In order to maximize the effect of monoethanolamine, we focused on the addition of molybdate. Molybdate has been used to alternate the addition of chromate, but it showed insufficient oxidizing power relative to corrosion inhibitors. This work evaluated the synergistic effect of the co-addition of molybdate and monoethanolamine, and its corrosion mechanism was elucidated. A high concentration of molybdate or monoethanolamine was needed to inhibit the corrosion of ductile cast iron in tap water, but in the case of the co-addition of molybdate and monoethanolamine, a synergistic effect was observed. This synergistic effect could be attributed to the molybdate that partly oxidizes the metallic surface and the monoethanolamine that is simultaneously adsorbed on the graphite surface. This adsorbed layer then acts as the barrier layer that mitigates galvanic corrosion between the graphite and the matrix.

49 CFR 192.489 - Remedial measures: Cast iron and ductile iron pipelines.

Science.gov (United States)

2010-10-01

... 49 Transportation 3 2010-10-01 2010-10-01 false Remedial measures: Cast iron and ductile iron... for Corrosion Control § 192.489 Remedial measures: Cast iron and ductile iron pipelines. (a) General graphitization. Each segment of cast iron or ductile iron pipe on which general graphitization is found to a...

Bacterial degradation of naphtha and its influence on corrosion

International Nuclear Information System (INIS)

Rajasekar, A.; Maruthamuthu, S.; Muthukumar, N.; Mohanan, S.; Subramanian, P.; Palaniswamy, N.

2005-01-01

The degradation problem of naphtha arises since hydrocarbon acts as an excellent food source for a wide variety of microorganisms. Microbial activity leads to unacceptable level of turbidity, corrosion of pipeline and souring of stored product. In the present study, biodegradation of naphtha in the storage tank and its influence on corrosion was studied. The corrosion studies were carried out by gravimetric method. Uniform corrosion was observed from the weight loss coupons in naphtha (0.024 mm/yr) whereas in presence of naphtha with water, blisters (1.2052 mm/yr) were noticed. The naphtha degradation by microbes was characterized by Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance spectroscopy (NMR). IR study reveals the formation of primary alcohol during degradation process. It was found that microbes degrade (CH 2 -CH 2 ) n to R-CH 3 . Iron bacteria, manganese oxidizing bacteria, acid producers, and heterotrophic bacteria were enumerated and identified in the pipeline. SRB could not be noticed. Since water stratifies in the pipeline, the naphtha-degraded product may adsorb on pipeline, which would enhance the rate of microbial corrosion. On the basis of degradation and corrosion data, a hypothesis for microbial corrosion has been proposed

Preparation and chemical stability of iron-nitride-coated iron microparticles

International Nuclear Information System (INIS)

Luo Xin; Liu Shixiong

2007-01-01

Iron-nitride-coated iron microparticles were prepared by nitridation of the surface of iron microparticles with ammonia gas at a temperature of 510 deg. C. The phases, composition, morphology, magnetic properties, and chemical stability of the particles were studied. The phases were α-Fe, ε-Fe 3 N, and γ-Fe 4 N. The composition varied from the core to the surface, with 99.8 wt% Fe in the core, and 93.8 wt% Fe and 6 wt% N in the iron-nitride coating. The thickness of the iron-nitride coating was about 0.28 μm. The chemical stability of the microparticles was greatly improved, especially the corrosion resistance in corrosive aqueous media. The saturation magnetization and the coercive force were 17.1x10 3 and 68 kA/m, respectively. It can be concluded that iron-nitride-coated iron microparticles will be very useful in many fields, such as water-based magnetorheological fluids and polishing fluids

Erosion corrosion in wet steam

International Nuclear Information System (INIS)

Tavast, J.

1988-03-01

The effect of different remedies against erosion corrosion in wet steam has been studied in Barsebaeck 1. Accessible steam systems were inspected in 1984, 1985 and 1986. The effect of hydrogen peroxide injection of the transport of corrosion products in the condensate and feed water systems has also been followed through chemical analyses. The most important results of the project are: - Low alloy chromium steels with a chromium content of 1-2% have shown excellent resistance to erosion corrosion in wet steam. - A thermally sprayed coating has shown good resistance to erosion corrosion in wet steam. In a few areas with restricted accessibility minor attacks have been found. A thermally sprayed aluminium oxide coating has given poor results. - Large areas in the moisture separator/reheater and in steam extraction no. 3 have been passivated by injection of 20 ppb hydrogen peroxide to the high pressure steam. In other inspected systems no significant effect was found. Measurements of the wall thickness in steam extraction no. 3 showed a reduced rate of attack. - The injection of 20 ppb hydrogen peroxide has not resulted in any significant reduction of the iron level result is contrary to that of earlier tests. An increase to 40 ppb resulted in a slight decrease of the iron level. - None of the feared disadvantages with hydrogen peroxide injection has been observed. The chromium and cobalt levels did not increase during the injection. Neither did the lifetime of the precoat condensate filters decrease. (author)

Corrosion products in the primary circuits of PWRs

International Nuclear Information System (INIS)

Darras, R.

1983-01-01

The characteristics of PWR primary circuits are recalled, particularly the chemical specifications of the medium and the various materials used (austenitic steel, nickel alloys, cobalt-based alloys and zirconium alloys). The behaviour of these materials as regards general corrosion in nominal and transient conditions is then outlined briefly, special emphasis being laid on the effect of the determining parameters on the quantity of corrosion products formed. The release of the latter into the primary coolant is caused by two main processes: solubilization and erosion. Particular attention was given therefore to the laws governing the solubility of the oxides involved, especially as a function of temperature and pH. Erosion, or release in the form of solid particles, is relatively severe during transient events. As these corrosion products are then carried through all circuits, they cause deposits to form in favourable places on the walls as a result either of precipitation of soluble species or of sedimentation followed by consolidation of suspended particles. The presence of corrosion products in the primary circuits creates a particular impact since they become radioactive as they pass through the core and especially when they remain in it in the form of deposits; as a result, the products are capable of contaminating the entire system. Finally, although long-term reliability is obviously an essential condition for materials developed, attention must also be given to problems associated with a build-up of corrosion products in the cooling circuits and efforts made to minimize them. To that end, a number of precautions are recommended, and various remedies can be applied: selecting materials which are not readily activated, keeping structures clean, purifying fluids properly, restricting solubilization and precipitation, and perhaps, periodic decontamination. (author)

Metallic corrosion in the polluted urban atmosphere of Hong Kong.

Science.gov (United States)

Liu, Bo; Wang, Da-Wei; Guo, Hai; Ling, Zhen-Hao; Cheung, Kalam

2015-01-01

This study aimed to explore the relationship between air pollutants, particularly acidic particles, and metallic material corrosion. An atmospheric corrosion test was carried out in spring-summer 2012 at a polluted urban site, i.e., Tung Chung in western Hong Kong. Nine types of metallic materials, namely iron, Q235 steel, 20# steel, 16Mn steel, copper, bronze, brass, aluminum, and aluminum alloy, were selected as specimens for corrosion tests. Ten sets of the nine materials were all exposed to ambient air, and then each set was collected individually after exposure to ambient air for consecutive 6, 13, 20, 27, 35, 42, 49, 56, 63, and 70 days, respectively. After the removal of the corrosion products on the surface of the exposed specimens, the corrosion rate of each material was determined. The surface structure of materials was observed using scanning electron microscopy (SEM) before and after the corrosion tests. Environmental factors including temperature, relative humidity, concentrations of gaseous pollutants, i.e., sulfur dioxide (SO₂), nitrogen dioxide (NO₂), carbon monoxide (CO), ozone (O₃), and particulate-phase pollutants, i.e., PM₂.₅ (FSP) and PM₁₀ (RSP), were monitored. Correlation analysis between environmental factors and corrosion rate of materials indicated that iron and carbon steel were damaged by both gaseous pollutants (SO₂ and NO₂) and particles. Copper and copper alloys were mainly corroded by gaseous pollutants (SO₂ and O₃), while corrosion of aluminum and aluminum alloy was mainly attributed to NO₂ and particles.

Bio-corrosion for underground disposal of radioactive waste

International Nuclear Information System (INIS)

Libert, M.; Esnault, L.; Esnault, L.; Feron, D.

2011-01-01

The safety disposal of high level nuclear waste (HLNW) is the major breakthrough allowing socially acceptable development of nuclear energy over the coming decades. The French concept for geological disposal of HLNW is based on a multi-barrier system made by metallic containers confined in natural clay. The main alteration parameter is water arriving on waste after the corrosion of metallic components. The anoxic aqueous corrosion phenomena are studied in order to evaluate the confinement capacity of metallic barriers. The discover of active micro-organisms in deep clayey environments raises the question of the impact of micro-organisms on corrosion parameters due to processes such as 'biologically induced corrosion'. Despite of extreme conditions in deep nuclear geological disposal (redox conditions, high pressure and temperature, irradiation), bacterial activity will adapt and survive in these environments. Anoxic corrosion of nuclear waste containers and radiolysis will produce H 2 , which represents a new energetic source for bacterial development, especially in this environment that contains a low amount of biodegradable organic matter. Besides, the formation of Fe(III)-bearing minerals such as magnetite (Fe 3 O 4 ) as corrosion products will provide electron acceptors favouring the development of bacteria. Bio-corrosion studies of nuclear waste disposal need to investigate the activity of hydrogenotrophic bacteria able to reduce iron oxides (passivation layer) or sulfates (iron reducing bacteria and sulfate reducing bacteria) in order to evaluate their impact on the long-term stability of metallic compounds involved in multi-barrier system for high-level nuclear waste containment. (authors)

IN DRIFT CORROSION PRODUCTS

Energy Technology Data Exchange (ETDEWEB)

D.M. Jolley

1999-12-02

As directed by a written development plan (CRWMS M&O 1999a), a conceptual model for steel and corrosion products in the engineered barrier system (EBS) is to be developed. The purpose of this conceptual model is to assist Performance Assessment Operations (PAO) and its Engineered Barrier Performance Department in modeling the geochemical environment within a repository drift, thus allowing PAO to provide a more detailed and complete in-drift geochemical model abstraction and to answer the key technical issues (KTI) raised in the NRC Issue Resolution Status Report (IRSR) for the Evolution of the Near-Field Environment (NFE) Revision 2 (NRC 1999). This document provides the conceptual framework for the in-drift corrosion products sub-model to be used in subsequent PAO analyses including the EBS physical and chemical model abstraction effort. This model has been developed to serve as a basis for the in-drift geochemical analyses performed by PAO. However, the concepts discussed within this report may also apply to some near and far-field geochemical processes and may have conceptual application within the unsaturated zone (UZ) and saturated zone (SZ) transport modeling efforts.

A mini-catalogue of metal corrosion products studied by Raman microscopy

International Nuclear Information System (INIS)

Bouchard, M.; Smith, D.C.

2000-01-01

Full text.The extensive development of physical methods of analysis since the beginning of this century has revolutionised the classical observation techniques most frequently used by the archaeologist. Raman Microscopy (RM) appears to be one of the most promising tools due to the many advantages that it offers: e.g. non-destructive, in situ, micro-analysis. RM is being applied to many archaeological fields as well as to industrial or environmental sectors. In relation with parallel studies made on the identification of corrosion products on archaeological materials, and according to the principal condition for the RM characterisation of an unknown product being the comparison of its Raman spectrum with known standard spectra, the essential aim of this study is to build a mini-catalogue of standard corrosion products susceptible to be found on metallic objects; these could be from archaeological as well as from modern contexts. However, it is noted that the identification of a corrosion product may suggest either an urgent intervention from the restoration team (in the case of active corrosion products), or a stabilisation of the corrosion layer if this is considered to be a protective layer. All the standard samples are natural minerals coming from the Museum National d'Histoire Naturelle in Paris (France) and correspond to the corrosion products most frequently found on metals such copper, zinc, lead or tin. These samples have been analyzed by RM and also confirmed by powder x-ray diffraction analysis. This catalogue, including more than 30 standard species corresponding to the most common metal corrosion products, is very useful for the different studies in progress in collaboration with different archaeological metal restoration teams. The near future will probably see a mobile Raman Microprobe (MRM) equipped with many different mini-catalogues on the site of a corroded mettalic bridge, a corroded canalisation or under the sea to rapidly identify the different

The effect of zinc addition on PWR corrosion product deposition on zircaloy-4

International Nuclear Information System (INIS)

Walters, W.S.; Page, J.D.; Gaffka, A.P.; Kingsbury, A.F.; Foster, J.; Anderson, A.; Wickenden, D.; Henshaw, J.; Zmitko, M.; Masarik, V.; Svarc, V.

2002-01-01

During the period 1995 to 2001 a programme of loop irradiation tests have been performed to confirm the effectiveness of zinc additions on PWR circuit chemistry and corrosion. The programme included two loop irradiation experiments, and subsequent PIE; the experiments were a baseline test (no added zinc) and a test with added zinc (10 ppb). This paper addresses the findings regarding corrosion product deposition and activation on irradiated Zircaloy-4 surfaces. The findings are relevant to overall corrosion of the reactor primary circuit, the use of zinc as a corrosion inhibitor, and activation and transport of corrosion products. The irradiation experience provides information on the equilibration of the loop chemistry, with deliberate injection of zinc. The PIE used novel and innovative techniques (described below) to obtain samples of the oxide from the irradiated Zircaloy. The results of the PIE, under normal chemistry and zinc chemistry, indicate the effect of zinc on the deposition and activation of corrosion products on Zircaloy. It was found that corrosion product deposition on Zircaloy is enhanced by the addition of zinc (but corrosion product deposition on other materials was reduced in the presence of zinc). Chemical analysis and radioisotope gamma counting results are presented, to interpret the findings. A computer model has also been used to simulate the corrosion product deposition and activation, to assist in the interpretation of the results. (authors)

Facile fabrication of iron-based superhydrophobic surfaces via electric corrosion without bath

Energy Technology Data Exchange (ETDEWEB)

Sun, Qinghe [College of Materials Science and Engineering, China University of Mining and Technology, Xuzhou, Jiangsu 221116 (China); Liu, Hongtao, E-mail: liuht100@126.com [College of Materials Science and Engineering, China University of Mining and Technology, Xuzhou, Jiangsu 221116 (China); Chen, Tianchi [College of Mechanical & Electrical Engineering, China University of Mining and Technology, Xuzhou, Jiangsu 221116 (China); Wei, Yan; Wei, Zhu [College of Materials Science and Engineering, China University of Mining and Technology, Xuzhou, Jiangsu 221116 (China)

2016-04-30

carbon steel substrate under appropriate process; the contact angle of the as-prepared superhydrophobic surface can be up to 152 ± 0.5°, and the sliding angle is 1–2°; its anti-corrosion property, anti-icing performance and the friction property all show an excellent level. This method provides the possibility of industrialization of superhydrophobic surface based on iron substrate as it can prepare massive superhydrophobic surface quickly.

Determination of corrosion potential of coated hollow spheres

International Nuclear Information System (INIS)

Fedorkova, Andrea; Orinakova, Renata; Orinak, Andrej; Dudrova, Eva; Kupkova, Miriam; Kalavsky, Frantisek

2008-01-01

Copper hollow spheres were created on porous iron particles by electro-less deposition. The consequent Ni plating was applied to improve the mechanical properties of copper hollow micro-particles. Corrosion properties of coated hollow spheres were investigated using potentiodynamic polarisation method in 1 mol dm -3 NaCl solution. Surface morphology and composition were studied by scanning electron microscopy (SEM), light microscopy (LM) and energy-dispersive X-ray spectroscopy (EDX). Original iron particles, uncoated copper spheres and iron particles coated with nickel were studied as the reference materials. The effect of particle composition, particularly Ni content on the corrosion potential value was investigated. The results indicated that an increase in the amount of Ni coating layer deteriorated corrosion resistivity of coated copper spheres. Amount of Ni coating layer depended on conditions of Ni electrolysis, mainly on electrolysis time and current intensity. Corrosion behaviour of sintered particles was also explored by potentiodynamic polarisation experiments for the sake of comparison. Formation of iron rich micro-volumes on the particle surface during sintering caused the corrosion potential shift towards more negative values. A detailed study of the morphological changes between non-sintered and sintered micro-particles provided explanation of differences in corrosion potential (E corr )

Oxidant production from corrosion of nano- and microparticulate zero-valent iron in the presence of oxygen: A comparative study

International Nuclear Information System (INIS)

Lee, Hongshin; Lee, Hye-jin; Kim, Hyung-Eun; Kweon, Jihyang; Lee, Byeong-Dae; Lee, Changha

2014-01-01

Highlights: • Oxidants from zero-valent iron were quantified in the presence of oxygen and EDTA. • The oxidant yields of nano- and microparticulate zero-valent iron were compared. • Microparticulate zero-valent iron produced higher oxidant yields. • The factors affecting the oxidant production from zero-valent iron were discussed. -- Abstract: In aqueous solution, zero-valent iron (ZVI, Fe 0 ) is known to activate oxygen (O 2 ) into reactive oxidants such as hydroxyl radical and ferryl ion capable of oxidizing contaminants. However, little is known about the effect of the particle size of ZVI on the yield of reactive oxidants. In this study, the production of reactive oxidants from nanoparticulate and microparticulate ZVIs (denoted as nZVI and mZVI, respectively) was comparatively investigated in the presence of O 2 and EDTA. To quantify the oxidant yield, excess amount of methanol was employed, and the formation of its oxidation product, formaldehyde (HCHO), was monitored. The concentration of HCHO in the nZVI/O 2 system rapidly reached the saturation value, whereas that in the mZVI/O 2 system gradually increased throughout the entire reaction time. The mZVI/O 2 system exhibited higher yields of HCHO than the nZVI/O 2 system under both acidic and neutral pH conditions. The higher oxidant yields in the mZVI/O 2 system are mainly attributed to the less reactivity of the mZVI surface with hydrogen peroxide (H 2 O 2 ) relative to the surface of nZVI, which minimize the loss of H 2 O 2 by ZVI (i.e., the two-electron reduction of H 2 O 2 into water). In addition, the slow dissolution of Fe(II) from mZVI was found to be partially responsible for the higher oxidant yields at neutral pH

Electromagnetic absorbing property of the flaky carbonyl iron particles by chemical corrosion process

Energy Technology Data Exchange (ETDEWEB)

Zheng, Dianliang, E-mail: 272895980@qq.com [College of Aeronautical Engineering, Jilin Institute of Chemical Technology, Jilin 132022 (China); Liu, Ting; Zhou, Li [College of Aeronautical Engineering, Jilin Institute of Chemical Technology, Jilin 132022 (China); Xu, Yonggang [Science and Technology on Electromagnetic Scattering Laboratory, Shanghai 200438 (China)

2016-12-01

The flaky carbonyl iron particles (CIPs) were prepared using a milling process at the first step, then the chemical corrosion process was done to optimize the particle shape. The particle morphology was characterized by the scanning electron microscopy, the static magnetic property was evaluated on a vibrating sample magnetometer and X-ray diffraction (XRD) patterns were done to analyze the particle crystal grain structure. The complex permittivity and permeability were measured using a vector network analyzer in the frequency range of 2–18 GHz and the reflection loss (RL) was calculated. The results showed that the saturation magnetization value of the CIPs decreased as the CIPs was corroded to the small flakes in chemical corrosion process. The diffraction peaks of the single α-Fe existed in the XRD pattern of CIPs, and the characteristic peaks was more obvious and the intensity of the diffraction pattern was lower by corrosion. The permittivity and the permeability of the corroded milling CIPs was a little larger than the milling CIPs, it was due to the larger aspect ratio based on the fitting calculation process. At thickness 0.6 mm and 0.8 mm, the corroded milling CIPs composite had the better absorbing property than the other two samples. The frequency band (RL<−5 dB) could be widened to 8.96–18 GHz at 0.6 mm and 5.92–18 GHz at 0.8 mm, and RL less than −8 dB began to exist in 8.96–14.72 GHz at 0.8 mm. - Graphical abstract: The property of absorber using corrosion process could be enhanced. - Highlights: • The chemical corrosion process was done to optimize the particle shape. • The permittivity and permeability of corroded milling CIPs increased. • The aspect ratio of flaky CIPs increased in the corrosion process. • The corroded milling CIPs composite had the better absorbing property.

Antibiotic removal from water: Elimination of amoxicillin and ampicillin by microscale and nanoscale iron particles

International Nuclear Information System (INIS)

Ghauch, Antoine; Tuqan, Almuthanna; Assi, Hala Abou

2009-01-01

Zerovalent iron powder (ZVI or Fe 0 ) and nanoparticulate ZVI (nZVI or nFe 0 ) are proposed as cost-effective materials for the removal of aqueous antibiotics. Results showed complete removal of Amoxicillin (AMX) and Ampicillin (AMP) upon contact with Fe 0 and nFe 0 . Antibiotics removal was attributed to three different mechanisms: (i) a rapid rupture of the β-lactam ring (reduction), (ii) an adsorption of AMX and AMP onto iron corrosion products and (iii) sequestration of AMX and AMP in the matrix of precipitating iron hydroxides (co-precipitation with iron corrosion products). Kinetic studies demonstrated that AMP and AMX (20 mg L -1 ) undergo first-order decay with half-lives of about 60.3 ± 3.1 and 43.5 ± 2.1 min respectively after contact with ZVI under oxic conditions. In contrast, reactions under anoxic conditions demonstrated better degradation with t 1/2 of about 11.5 ± 0.6 and 11.2 ± 0.6 min for AMP and AMX respectively. NaCl additions accelerated Fe 0 consumption, shortening the service life of Fe 0 treatment systems. - Fe 0 is efficient for the aqueous removal of the β-lactam antibiotics and chlorides enhanced the removal rate by sustaining the process of iron corrosion.

Lead corrosion and transport in simulated secondary feedwater

International Nuclear Information System (INIS)

McGarvey, G.B.; Ross, K.J.; McDougall, T.E.; Turner, C.W.

1998-01-01

The ubiquitous presence of lead at trace levels in secondary feedwater is a concern to all operators of steam generators and has prompted laboratory studies of its interaction with Inconel 600, Inconel 690, Monel 400 and Incoloy 800. Acute exposures of steam generator alloys to high levels of,lead in the laboratory and in the field have accelerated the degradation of these alloys. There is some disagreement over the role of lead when the exposure is to chronic levels. It has been proposed that most of the present degradation of steam generator tubes is due to low levels of lead although few if any failures have been experimentally linked to lead when sub-parts per billion levels are present in the feedwater. One reason for the difficulty in assigning the role of the lead is related to its possible immobilization on the surfaces of corrosion products or iron oxide films in the feedwater system. We have measured lead adsorption profiles on the three principal corrosion products in the secondary feedwater; magnetite, lepidocrocite and hematite. In all cases, essentially complete adsorption of the lead is achieved at pH values less than that of the feedwater (9-10). If lead is maintained in this adsorbed state, it may be more chemically benign than lead that is free to dissolve in the feedwater and subsequently adsorb on steam generator tube surfaces. In this paper, we report on lead adsorption onto simulated corrosion products under simulated feedwater conditions and propose a physical model for the transport and fate of lead under operating conditions. The nature of lead adsorption onto the surfaces of different corrosion products will be discussed. The desorption behaviour of lead from iron oxide surfaces following different treatment conditions will be used to propose a model for tile transport and probable fate of lead in the secondary feedwater system. (author)

Lead corrosion and transport in simulated secondary feedwater

Energy Technology Data Exchange (ETDEWEB)

McGarvey, G.B. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Ross, K.J.; McDougall, T.E. [Atomic Energy of Canada Limited, Pinawa, Manitoba (Canada); Turner, C.W. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada)

1998-07-01

The ubiquitous presence of lead at trace levels in secondary feedwater is a concern to all operators of steam generators and has prompted laboratory studies of its interaction with Inconel 600, Inconel 690, Monel 400 and Incoloy 800. Acute exposures of steam generator alloys to high levels of,lead in the laboratory and in the field have accelerated the degradation of these alloys. There is some disagreement over the role of lead when the exposure is to chronic levels. It has been proposed that most of the present degradation of steam generator tubes is due to low levels of lead although few if any failures have been experimentally linked to lead when sub-parts per billion levels are present in the feedwater. One reason for the difficulty in assigning the role of the lead is related to its possible immobilization on the surfaces of corrosion products or iron oxide films in the feedwater system. We have measured lead adsorption profiles on the three principal corrosion products in the secondary feedwater; magnetite, lepidocrocite and hematite. In all cases, essentially complete adsorption of the lead is achieved at pH values less than that of the feedwater (9-10). If lead is maintained in this adsorbed state, it may be more chemically benign than lead that is free to dissolve in the feedwater and subsequently adsorb on steam generator tube surfaces. In this paper, we report on lead adsorption onto simulated corrosion products under simulated feedwater conditions and propose a physical model for the transport and fate of lead under operating conditions. The nature of lead adsorption onto the surfaces of different corrosion products will be discussed. The desorption behaviour of lead from iron oxide surfaces following different treatment conditions will be used to propose a model for tile transport and probable fate of lead in the secondary feedwater system. (author)

Effects of Si as alloying element on corrosion resistance of weathering steel

International Nuclear Information System (INIS)

Mejía Gómez, J.A.; Antonissen, J.; Palacio, C.A.; De Grave, E.

2012-01-01

Highlights: ► Weathering steels with different concentrations of Si as alloying element were exposed to laboratory atmospheric conditions. ► The iron oxides formed as corrosion products were characterized and analyzed by XRD, TEM and Mössbauer spectroscopy. ► Silicon affects the corrosion resistance of weathering steels. ► Silicon promotes the formation of goethite as corrosion product with small particle size. - Abstract: The corrosion resistance in saline conditions of weathering steel with different concentrations of Si (1, 2 and 3 wt.%) exposed to dip dry tests (simulating wet/dry cycles of atmospheric corrosion) was studied by weight loss, X-ray diffraction, Mössbauer spectroscopy and transmission electron microscopy. The results showed that the steels exhibit better corrosion performance with increasing Si concentration. The formation of Fe-oxides such as goethite, lepidocrocite and magnetite was observed. Superparamagnetic goethite is the dominant phase in the rust developed on the Si steels, indicating that Si favors the formation of goethite with small particle size.

TEM characterization of corrosion products formed on a SS-15ZR alloy

International Nuclear Information System (INIS)

Luo, J. S.; Abraham, D. P.

2000-01-01

The corrosion products formed on a stainless steel-15Zr (SS-15Zr) alloy have been characterized by transmission electron microscopy (TEM) and energy dispersive x-ray spectroscopy (EDS). Examination of alloy particles that were immersed in 90 C deionized water for two years revealed that different corrosion products were formed on the stainless steel and intermetallic phases. Two corrosion products were identified on an austenite particle: trevorite (NiFe 2 O 4 ) in the layer close to the metal and maghemite (Fe 2 O 3 ) in the outer layer. The corrosion layer formed on the intermetallic was uniform, adherent, and amorphous. The EDS analysis indicated that the layer was enriched in zirconium when compared with the intermetallic composition. High-resolution TEM images of the intermetallic-corrosion layer interface show an interlocking metal-oxide interface which may explain the relatively strong adherence of the corrosion layer to the intermetallic surface. These results will be used to evaluate corrosion mechanisms and predict long-term corrosion behavior of the alloy waste form

The Inhibition Effect of Potassium Iodide on the Corrosion of Pure Iron in Sulphuric Acid

Directory of Open Access Journals (Sweden)

Tarik Attar

2014-01-01

Full Text Available The use of inorganic inhibitors as an alternative to organic compounds is based on the possibility of degradation of organic compounds with time and temperature. The inhibition effect of potassium iodide on the corrosion of pure iron in 0.5 M H2SO4 has been studied by weight loss. It has been observed from the results that the inhibition efficiency (IE% of KI increases from 82.17% to 97.51% with the increase in inhibitor concentration from 1·10−4 to 2·10−3 M. The apparent activation energy (Ea and the equilibrium constant of adsorption (Kads were calculated. The adsorption of the inhibitor on the pure iron surface is in agreement with Langmuir adsorption isotherm.

A study on structural analysis of highly corrosive melts at high temperature

CERN Document Server

Ohtori, N

2002-01-01

When sodium is burned at high temperature in the atmosphere, it reacts simultaneously with H sub 2 O in the atmosphere so that it can produce high temperature melt of sodium hydroxide as a solvent. If this melt includes peroxide ion (O sub 2 sup 2 sup -), it will be a considerably active and corrosive for iron so that several sodium iron double oxides will be produced as corrosion products after the reaction with steel structures. The present study was carried out in order to investigate the ability of presence of peroxide ion in sodium hydroxide solvent at high temperature and that of identification of the several corrosion products using laser Raman spectroscopy. The measurement system with ultraviolet laser was developed simultaneously in the present work to improve the ability of the measurement at high temperature. As results from the measurements, the possibility of the presence of peroxide ion was shown up to 823K in sodium peroxide and 823K in the melt of sodium hydroxide mixed with sodium peroxide. A...

Nuclear reactor structural material forming less radioactive corrosion product

International Nuclear Information System (INIS)

Nakazawa, Hiroshi.

1988-01-01

Purpose: To provide nuclear reactor structural materials forming less radioactive corrosion products. Constitution: Ni-based alloys such as inconel alloy 718, 600 or inconel alloy 750 and 690 having excellent corrosion resistance and mechanical property even in coolants at high temperature and high pressure have generally been used as nuclear reactor structural materials. However, even such materials yield corrosion products being attacked by coolants circulating in the nuclear reactor, which produce by neutron irradiation radioactive corrosion products, that are deposited in primary circuit pipeways to constitute exposure sources. The present invention dissolves dissolves this problems by providing less activating nuclear reactor structural materials. That is, taking notice on the fact that Ni-58 contained generally by 68 % in Ni changes into Co-58 under irradiation of neutron thereby causing activation, the surface of nuclear reactor structural materials is applied with Ni plating by using Ni with a reduced content of Ni-58 isotopes. Accordingly, increase in the radiation level of the nuclear reactor structural materials can be inhibited. (K.M.)

Corrosion in systems for storage and transportation of petroleum products and biofuels identification, monitoring and solutions

CERN Document Server

Groysman, Alec

2014-01-01

This book treats corrosion as it occurs and affects processes in real-world situations, and thus points the way to practical solutions. Topics described include the conditions in which petroleum products are corrosive to metals; corrosion mechanisms of petroleum products; which parts of storage tanks containing crude oils and petroleum products undergo corrosion; dependence of corrosion in tanks on type of petroleum products; aggressiveness of petroleum products to polymeric material; how microorganisms take part in corrosion of tanks and pipes containing petroleum products; which corrosion monitoring methods are used in systems for storage and transportation of petroleum products; what corrosion control measures should be chosen; how to choose coatings for inner and outer surfaces of tanks containing petroleum products; and how different additives (oxygenates, aromatic solvents) to petroleum products and biofuels influence metallic and polymeric materials. The book is of interest to corrosion engineers, mat...

An X-ray diffraction study of corrosion products from low carbon steel

International Nuclear Information System (INIS)

Morales, A. L.

2003-01-01

It was found in earlier work a decrease in the corrosion rate from low carbon steel when it was subjected to the action of a combined pollutant concentration (SO 4 ''2-=10''-4 M+Cl=1.5x 10''-3 M). It was also found that large magnetic content of the rust was related to higher corrosion rates. In the present study corrosion products are further analyzed by means of X-ray diffraction to account for composition changes during the corrosion process. it is found that lepidocrocite and goethite are the dominant components for the short-term corrosion in all batches considered while for log-term corrosion lepidocrite and goethite dominates if the corrosion rates is low and magnetite dominates if the corrosion rate is high. The mechanism for decreasing the corrosion rate is related to the inhibition of magnetite production at this particular concentration. (Author) 15 refs

Evaluation of the corrosion resistance of an epoxy-polyamide coating containing different ratios of micaceous iron oxide/Al pigments

International Nuclear Information System (INIS)

Nikravesh, B.; Ramezanzadeh, B.; Sarabi, A.A.; Kasiriha, S.M.

2011-01-01

Research highlights: → The corrosion resistance of the coating was improved using MIO and Al pigments. → The greatest coating corrosion resistance was observed at MIO/Al ratio of 10/90. → The cathodic disbonded area of the coating was decreased using MIO and Al particles. → The lowest disbonded area was observed at MIO/Al ratio of 10/90. → Al particles had high capability of reacting with the OH - ions. - Abstract: The corrosion resistance of an epoxy coating reinforced with different ratios of MIO/Al pigments was studied. The coatings properties were investigated by an electrochemical impedance spectroscopy (EIS), salt spray test, cathodic disbonding and a scanning electron microscope (SEM). The corrosion resistance of the epoxy coating was improved using MIO (micaceous iron oxide) and Al pigments. The corrosion resistance of the purely Al pigmented coating was considerably greater than the purely MIO pigmented coating. The cathodic disbonded area of coating was decreased using MIO and Al pigments. The decrease in disbonded area was more pronounced in the presence of Al particles.

Chemical and mechanical control of corrosion product transport

Energy Technology Data Exchange (ETDEWEB)

Hede Larsen, O; Blum, R [I/S Fynsvaerket, Faelleskemikerne, Odense (Denmark); Daucik, K [I/S Skaerbaekvaerket, Faelleskemikerne, Fredericia (Denmark)

1996-12-01

The corrosion products formed in the condensate and feedwater system of once-through boilers are precipitated and deposited inside the evaporator tubes mainly in the burner zone at the highest heat flux. Depositions lead to increased oxidation rate and increased metal temperature of the evaporator tubes, hereby decreasing tube lifetime. This effect is more important in the new high efficiency USC boilers due to increased feedwater temperature and hence higher thermal load on the evaporator tubes. The only way to reduce the load on the evaporator tubes is to minimise corrosion product transport to the boiler. Two general methods for minimising corrosion product transport to the boiler have been evaluated through measurement campaigns for Fe in the water/steam cycle in supercritical boilers within the ELSAM area. One method is to reduce corrosion in the low temperature condensate system by changing conditioning mode from alkaline volatile treatment (AVT) to oxygenated treatment (OT). The other method is to filtrate part of the condensate with a mechanical filter at the deaerator. The results show, that both methods are effective at minimising Fe-transport to the boiler, but changing to OT has the highest effect and should always be used, whenever high purity condensate is maintained. Whether mechanical filtration also is required, depends on the boiler, specifically the load on the evaporator. A simplified calculation model for lifetime evaluation of evaporator tubes has been developed. This model has been used for evaluating the effect of corrosion product transport to the boiler on evaporator tube lifetime. Conventional supercritical boilers generally can achieve sufficient lifetime by AVT and even better by OT, whereas all measures to reduce Fe-content of feedwater, including OT and mechanical filtration, should be taken, to ensure sufficient lifetime for the new boilers with advanced steam data - 290 bar/580 deg. C and above. (au)

Corrosion of carbon steel in clay environments relevant to radioactive waste geological disposals, Mont Terri rock laboratory (Switzerland)

Energy Technology Data Exchange (ETDEWEB)

Necib, S. [Agence Nationale pour la Gestion des Déchets Radioactifs ANDRA, Meuse Haute-Marne, Center RD 960, Bure (France); Diomidis, N. [National Cooperative for the Disposal of Radioactive Waste (NAGRA), Wettingen (Switzerland); Keech, P. [Nuclear Waste Management Organisation NWMO, Toronto (Canada); Nakayama, M. [Japan Atomic Energy Agency JAEA, Horonobe-Cho (Japan)

2017-04-15

Carbon steel is widely considered as a candidate material for the construction of spent fuel and high-level waste disposal canisters. In order to investigate corrosion processes representative of the long term evolution of deep geological repositories, two in situ experiments are being conducted in the Mont Terri rock laboratory. The iron corrosion (IC) experiment, aims to measure the evolution of the instantaneous corrosion rate of carbon steel in contact with Opalinus Clay as a function of time, by using electrochemical impedance spectroscopy measurements. The Iron Corrosion in Bentonite (IC-A) experiment intends to determine the evolution of the average corrosion rate of carbon steel in contact with bentonite of different densities, by using gravimetric and surface analysis measurements, post exposure. Both experiments investigate the effect of microbial activity on corrosion. In the IC experiment, carbon steel showed a gradual decrease of the corrosion rate over a period of 7 years, which is consistent with the ongoing formation of protective corrosion products. Corrosion product layers composed of magnetite, mackinawite, hydroxychloride and siderite with some traces of oxidising species such as goethite were identified on the steel surface. Microbial investigations revealed thermophilic bacteria (sulphate and thiosulphate reducing bacteria) at the metal surface in low concentrations. In the IC-A experiment, carbon steel samples in direct contact with bentonite exhibited corrosion rates in the range of 2 µm/year after 20 months of exposure, in agreement with measurements in absence of microbes. Microstructural and chemical characterisation of the samples identified a complex corrosion product consisting mainly of magnetite. Microbial investigations confirmed the limited viability of microbes in highly compacted bentonite. (authors)

Surface area and chemical reactivity characteristics of uranium metal corrosion products

International Nuclear Information System (INIS)

Totemeier, T. C.

1998-01-01

The results of an initial characterization of hydride-containing corrosion products from uranium metal Zero Power Physics Reactor (ZPPR) fuel plates are presented. Sorption analyses using the BET method with a Kr adsorbate were performed to measure the specific areas of corrosion product samples. The specific surface areas of the corrosion products varied from 0.66 to 1.01 m 2 /g. The reactivity of the products in Ar-9%O 2 and Ar-20%O 2 were measured at temperatures between 35 C and 150 C using a thermo-gravimetric analyzer. Ignition of the products occurred at temperatures of 150 C and above. The oxidation rates below ignition were comparable to rates observed for uranium metal

Bioaccumulation and food chain transfer of corrosion products from radioactive stainless steel

International Nuclear Information System (INIS)

Young, J.S.

1986-07-01

Two sets of experiments were conducted to determine if corrosion products from radioactive Type 347 stainless steel could be biologically transferred from sediment through a marine food chain, and whether corrosion products dissolved in seawater could be bioaccumulated and then eliminated. Corrosion products containing 60 Co and 63 Ni from the radioactive stainless steel were introduced into marine sediments. Infaunal polychaete worms exposed to these sediments bioaccumulated the radionuclides. The feeding of these worms to shrimp and fish resulted in a trophic transfer of the radioactive products across a one-step food chain. The magnitude of the transfers are described in terms of transfer factors. Dissolved corrosion products as measured by the radionuclides were also bioaccumulated by shrimp and fish concentrating more than fish. Concentration factors were calculated

Spectrophotometric Method for the Determination of Atmospheric Cr Pollution as a Factor to Accelerated Corrosion

Directory of Open Access Journals (Sweden)

Dereje Homa

2017-01-01

Full Text Available The effect of Cr(VI pollution on the corrosion rate of corrugated iron roof samples collected from tanning industry areas was investigated through simulated laboratory exposure and spectrophotometric detection of Cr(III deposit as a product of the reaction. The total level of Cr detected in the samples ranged from 113.892 ± 0.17 ppm to 53.05 ± 0.243 ppm and showed increasing trend as sampling sites get closer to the tannery and in the direction of tannery effluent stream. The laboratory exposure of a newly manufactured material to a simulated condition showed a relatively faster corrosion rate in the presence of Cr(VI with concomitant deposition of Cr(III under pH control. A significant (P = 0.05 increase in the corrosion rate was also recorded when exposing scratched or stress cracked samples. A coupled redox process where Cr(VI is reduced to a stable, immobile, and insoluble Cr(III accompanying corrosion of the iron is proposed as a possible mechanism leading to the elevated deposition of the latter on the materials. In conclusion, the increased deposits of Cr detected in the corrugated iron roof samples collected from tanning industry zones suggested possible atmospheric Cr pollution as a factor to the accelerated corrosion of the materials.

Spectrophotometric Method for the Determination of Atmospheric Cr Pollution as a Factor to Accelerated Corrosion.

Science.gov (United States)

Homa, Dereje; Haile, Ermias; Washe, Alemayehu P

2017-01-01

The effect of Cr(VI) pollution on the corrosion rate of corrugated iron roof samples collected from tanning industry areas was investigated through simulated laboratory exposure and spectrophotometric detection of Cr(III) deposit as a product of the reaction. The total level of Cr detected in the samples ranged from 113.892 ± 0.17 ppm to 53.05 ± 0.243 ppm and showed increasing trend as sampling sites get closer to the tannery and in the direction of tannery effluent stream. The laboratory exposure of a newly manufactured material to a simulated condition showed a relatively faster corrosion rate in the presence of Cr(VI) with concomitant deposition of Cr(III) under pH control. A significant ( P = 0.05) increase in the corrosion rate was also recorded when exposing scratched or stress cracked samples. A coupled redox process where Cr(VI) is reduced to a stable, immobile, and insoluble Cr(III) accompanying corrosion of the iron is proposed as a possible mechanism leading to the elevated deposition of the latter on the materials. In conclusion, the increased deposits of Cr detected in the corrugated iron roof samples collected from tanning industry zones suggested possible atmospheric Cr pollution as a factor to the accelerated corrosion of the materials.

Monitoring corrosion and corrosion control of iron in HCl by non-ionic surfactants of the TRITON-X series - Part III. Immersion time effects and theoretical studies

International Nuclear Information System (INIS)

Amin, Mohammed A.; Ahmed, M.A.; Arida, H.A.; Kandemirli, Fatma; Saracoglu, Murat; Arslan, Taner; Basaran, Murat A.

2011-01-01

Graphical abstract: . Display Omitted Research highlights: → The inhibition effect of TX-100, TX-165 and TX-305 on iron corrosion in 1.0 M HCl was studied. → TX-305 inhibited iron corrosion more effectively than TX-100 and TX-165. → In most cases, inhibition efficiency increased with time during the first 60 min of immersion, then decreased. → Calculated quantum chemical parameters confirmed the experimental inhibition efficiencies of the tested surfactants. - Abstract: The inhibition performance of three selected non-ionic surfactants of the TRITON-X series, namely TRITONX-100 (TX-100), TRITON-X-165 (TX-165) and TRITON-X-305 (TX-305), on the corrosion of iron was studied in 1.0 M HCl solutions as a function of inhibitor concentration (0.01-0.20 g L -1 ) and immersion time (0.0-8 h) at 298 K. Measurements were conducted based on Tafel polarization, LPR and impedance studies. At high frequencies, the impedance spectrum showed a depressed capacitive loop in the complex impedance plane, whose diameter is a function of the immersion time and the type and concentration of the introduced surfactant. In all cases, an inductive loop was observed in the low frequency and this could be attributed to the adsorption behavior. The inhibition efficiency increased with immersion time, reached a maximum and then decreased. This was attributed to the orientation change of adsorbed surfactant molecules. TX-305 inhibited iron corrosion more effectively than TX-100 and TX-165. The frontier orbital energies, the energy gap between frontier orbitals, dipole moments (μ), charges on the C and O atoms, the polarizabilities, and the quantum chemical descriptors were calculated. The quantum chemical calculation results inferred that for the HOMO representing the condensed Fukui function for an electrophilic attack (f k + ), the contributions belong to the phenyl group and the oxygen atom attached to the phenyl group for each tested surfactant. Quantitative structure

A study of the inhibition of iron corrosion in HCl solutions by some amino acids

International Nuclear Information System (INIS)

Amin, Mohammed A.; Khaled, K.F.; Mohsen, Q.; Arida, H.A.

2010-01-01

The performance of three selected amino acids, namely alanine (Ala), cysteine (Cys) and S-methyl cysteine (S-MCys) as safe corrosion inhibitors for iron in aerated stagnant 1.0 M HCl solutions was evaluated by Tafel polarization and impedance measurements. Results indicate that Ala acts mainly as a cathodic inhibitor, while Cys and S-MCys function as mixed-type inhibitors. Cys, which contains a mercapto group in its molecular structure, was the most effective among the inhibitors tested, while Ala was less effective than S-MCys. The low inhibition efficiency recorded for S-MCys compared with that of Cys was attributed to steric effects caused by the substituent methyl on the mercapto group. Electrochemical frequency modulation (EFM) technique and inductively coupled plasma atomic emission spectrometry (ICP-AES), were also applied to make accurate determination of corrosion rates. Validation of the Tafel extrapolation method for measuring corrosion rates was tested. Rates of corrosion rates (in μm y -1 ) obtained from Tafel extrapolation method are in good agreement with those measured using EFM and ICP methods. Some theoretical studies, including molecular dynamics (MD) and density functional theory (DFT), were also employed to establish the correlation between the structure (molecular and electronic) of the three tested inhibitors and the inhibition efficiency. Adsorption via hydrogen bonding was discussed here based on some theoretical studies. Experimental and theoretical results were in good agreement.

CO{sub 2} corrosion resistance of carbon steel in relation with microstructure changes

Energy Technology Data Exchange (ETDEWEB)

Ochoa, Nathalie, E-mail: nochoa@usb.ve [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Vega, Carlos [Departamento de Ciencia de los Materiales, Universidad Simón Bolívar, Aptdo., 89000, Caracas (Venezuela, Bolivarian Republic of); Pébère, Nadine; Lacaze, Jacques [Université de Toulouse, CIRIMAT, UPS/INPT/CNRS, ENSIACET, 4 Allée Emile Monso, CS 44362, 31030 Toulouse Cedex 4 (France); Brito, Joaquín L. [Laboratorio de Físico-química de Superficies, Centro de Química, Instituto Venezolano de Investigaciones Cientificas (IVIC), Carretera Panamericana, Km 11, Altos de Pipe, Estado Miranda (Venezuela, Bolivarian Republic of)

2015-04-15

The microstructural effects on the corrosion resistance of an API 5L X42 carbon steel in 0.5 M NaCl solution saturated with CO{sub 2} was investigated. Four microstructures were considered: banded (B), normalized (N), quenched and tempered (Q&T), and annealed (A). Electrochemical measurements (polarization curves and electrochemical impedance spectroscopy) were coupled with surface analyses (scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS)) to characterize the formation of the corrosion product layers. Electrochemical results revealed that corrosion resistance increased in the following order: B < N < Q&T < A. From the polarization curves it was shown that specifically, cathodic current densities were affected by microstructural changes. SEM images indicated that ferrite dissolved earlier than cementite and a thin layer of corrosion products was deposited on the steel surface. XPS analyses revealed that this layer was composed of a mixture of iron carbonate and non-dissolved cementite. It was also found that the quantity of FeCO{sub 3} content on the steel surface was greater for Q&T and A microstructures. These results, in agreement with the electrochemical data, indicate that the deposition mechanism of iron carbonate is closely related to the morphology of the non-dissolved cementite, determining the protective properties of the corrosion product layers. - Highlights: • The effect of change in microstructure on CO{sub 2} corrosion resistance was evaluated. • An API 5LX 42 carbon steel was immersed in a 0.5 M NaCl solution saturated with CO{sub 2}. • Banded, normalized, quenched-tempered and annealed microstructures were considered. • Electrochemical measurements were coupled with surface analysis. • Morphology and distribution of undissolved Fe{sub 3}C control corrosion kinetics.

Surface area and chemical reactivity characteristics of uranium metal corrosion products.

Energy Technology Data Exchange (ETDEWEB)

Totemeier, T. C.

1998-02-17

The results of an initial characterization of hydride-containing corrosion products from uranium metal Zero Power Physics Reactor (ZPPR) fuel plates are presented. Sorption analyses using the BET method with a Kr adsorbate were performed to measure the specific areas of corrosion product samples. The specific surface areas of the corrosion products varied from 0.66 to 1.01 m{sup 2}/g. The reactivity of the products in Ar-9%O{sub 2} and Ar-20%O{sub 2} were measured at temperatures between 35 C and 150 C using a thermo-gravimetric analyzer. Ignition of the products occurred at temperatures of 150 C and above. The oxidation rates below ignition were comparable to rates observed for uranium metal.

Contribution of archaeological analogs to the estimation of average corrosion rates and long term corrosion mechanisms of low carbon steel in soil

International Nuclear Information System (INIS)

Neff, D.

2003-11-01

. This corrosion form, constituted among others by a siderite layer is due to a particular environment: waterlogged soil containing wood. In the whole, analyses conducted in the TM show that it is composed of goethite badly crystallized in comparison with those of the DPL. Moreover, in this zone, the average elemental iron amount decreases progressively from the metal to the soil in which it stabilizes. In order to know the behaviour of the identified phases in soil water, some thermodynamic data have been involved to calculate their solubility in function of pH, potential and various water composition. The first conclusion concerns the influence of the composition and the structure of the material which is not important for the corrosion behaviour. From the results, some hypothesis have been formulated on the long term corrosion mechanisms of hypo-eutectoids steels in the considered environment. The role of the cracks formed in the DPL during the burial was evidenced. Moreover, these corrosion products undertake a dissolution in the soil water and a reprecipitation, explaining the progressive decrease of the iron amount in the TM. Lastly, some average corrosion rates have been measured with the help of the analytical and thermodynamic results: they do not exceed 4 μm/year. (author)

Conversion electron Moessbauer spectroscopic studies on the chemical states of surface layers of corroded tin plates and tin-coated iron plates

International Nuclear Information System (INIS)

Kato, Akinori; Endo, Kazutoyo; Sano, Hirotoshi

1980-01-01

By means of the conversion electron Moessbauer spectroscopy (CEMS), we studied surface layers of ''tin'' plates and tin-coated iron plates corroded by various acids. Transmission Moessbauer spectra and X-ray diffraction patterns were also measured. Metastannic acid was formed, when the ''tin'' plate was corroded by nitric acid solution. In corrosion by phosphoric acid solution, the X-ray diffractometry revealed the formation of tin(IV) pyrophosphate. In corrosion by various organic acid solutions, the formation of oxides was identified by the 119 Sn CEMS, but not by the X-ray diffractometry because of the too thin corrosion layer. In corrosion of tin-coated iron plates, maleic acid, malonic acid, formic acid, and oxalic acid were used. It was determined by CEMS that the corrosion products caused by these acids were tin(IV) oxides, although they could not be identified by the X-ray diffractometry. CEMS also confirmed that the surface of uncorroded tin-coated iron plate was already oxidized by air. Colorimetric determinations of Sn and Fe dissolved from tin-coated iron plates to various acid solutions confirmed that maleic acid had the strongest corrosion effect among the organic acids studied. (author)

Analysis of corrosion product transport in PWR primary system under non-convective condition

International Nuclear Information System (INIS)

Han, Byoung Sub

1992-02-01

The increase of occupational radiation exposure (ORE) due to the increase of the operational period at existing nuclear power plant and also the publication of the new version of ICRP recommendation (ICRP publication No. 60) for radiological protection require much more strict reduction of radiation buildup in the nuclear power plant. The major sources of the radiation, i.e. the radioactive corrosion-products, are generated by the neutron activation of the corrosion products at the reactor core, and then the radioactive corrosion products are transported to the outside of the core, and accumulated near the steam generator side at PWR. Major radioactive corrosion-products of interest in PWR are Cr 51 ,: Mn 54 ,: Co 58 ,: Fe 59 and Co 60 . Among them Co 58 and Co 60 are known to contribute approximately more than 70% of the total ORE. Thus our main concerns are focused on predicting the transport and deposition of the Co radionuclides and suggesting the optimizing method which can minimize and control the ORE of the nuclear power plant. It is well known that Co-source is most effectively controlled by pH-solubility radiation control, and also some complex computer codes such as CORA and PACTOLE have been developed and revised to predict the corrosion product behavior. However these codes still imply some intrisic problems in simulating the real behavior of corrosion products in the reactor because of 1) the lack of important experimental data, coefficients and parameters of the transport and reactions under actual high temperature and pressure conditions, 2) no general theoretical modelling which can describe such many different mechanisms involved in the corrosion product movements, 3) the newly developed and measured behavior of the corrosion product transport mechanism. Since no sufficient and detailed information is available from the above-mentioned codes (also due to propriority problems), we concentrate on developing a new computer code, CP-TRAN (Corrosion

Characterizing the effect of carbon steel exposure in sulfide containing solutions to microbially induced corrosion

Energy Technology Data Exchange (ETDEWEB)

Sherar, B.W.A. [Department of Chemistry, University of Western Ontario, London, ON, N6A 5B7 (Canada); Power, I.M. [Department of Earth Sciences, University of Western Ontario, London, ON, N6A 5B7 (Canada); Keech, P.G.; Mitlin, S. [Department of Chemistry, University of Western Ontario, London, ON, N6A 5B7 (Canada); Southam, G. [Department of Earth Sciences, University of Western Ontario, London, ON, N6A 5B7 (Canada); Shoesmith, D.W., E-mail: dwshoesm@uwo.c [Department of Chemistry, University of Western Ontario, London, ON, N6A 5B7 (Canada)

2011-03-15

Research highlights: Compares inorganic sulfide and sulfate reducing bacteria (SRB) on steel corrosion. Mackinawite was the dominant iron sulfide phase. SRBs can form nanowires, presumably grown to acquire energy. - Abstract: This article compares the electrochemical effects induced by inorganic sulfide and sulfate reducing bacteria on the corrosion of carbon steel - a subject of concern for pipelines. Biological microcosms, containing varying concentrations of bioorganic content, were studied to investigate changes to the morphology of biofilms and corrosion product deposits. Raman analysis indicated mackinawite (FeS{sub 1-x}) was the dominant iron sulfide phase grown both abiotically and biotically. A fascinating feature of biological media, void of an organic electron donor, was the formation of putative nanowires that may be grown to acquire energy from carbon steel by promoting the measured cathodic reaction.

Study of MHD Corrosion and Transport of Corrosion Products of Ferritic/Martensitic Steels in the Flowing PbLi and its Application to Fusion Blanket

Science.gov (United States)

Saeidi, Sheida

Two important components of a liquid breeder blanket of a fusion power reactor are the liquid breeder/coolant and the steel structure that the liquid is enclosed in. One candidate combination for such components is Lead-Lithium (PbLi) eutectic alloy and advanced Reduced Activation Ferritic/Martensitic (RAFM) steel. The research performed here is aimed at: (1) better understanding of corrosion processes in the system including RAFM steel and flowing PbLi in the presence of a strong magnetic field and (2) prediction of corrosion losses in conditions of a Dual Coolant Lead Lithium (DCLL) blanket, which is at present the key liquid metal blanket concept in the US. To do this, numerical and analytical tools have been developed and then applied to the analysis of corrosion processes. First, efforts were taken to develop a computational suite called TRANSMAG (Transport phenomena in Magnetohydrodynamic Flows) as an analysis tool for corrosion processes in the PbLi/RAFM system, including transport of corrosion products in MHD laminar and turbulent flows. The computational approach in TRANSMAG is based on simultaneous solution of flow, energy and mass transfer equations with or without a magnetic field, assuming mass transfer controlled corrosion and uniform dissolution of iron in the flowing PbLi. Then, the new computational tool was used to solve an inverse mass transfer problem where the saturation concentration of iron in PbLi was reconstructed from the experimental data resulting in the following correlation: CS = e 13.604--12975/T, where T is the temperature of PbLi in K and CS is in wppm. The new correlation for saturation concentration was then used in the analysis of corrosion processes in laminar flows in a rectangular duct in the presence of a strong transverse magnetic field. As shown in this study, the mass loss increases with the magnetic field such that the corrosion rate in the presence of a magnetic field can be a few times higher compared to purely

Characterization of uranium corrosion products involved in the March 13, 1998 fuel manufacturing facility pyrophoric event

International Nuclear Information System (INIS)

Totemeier, T.C.

1999-01-01

Uranium metal corrosion products from ZPPR fuel plates involved in the March 13, 1998 pyrophoric event in the Fuel Manufacturing Facility at Argonne National Laboratory-West were characterized using thermo-gravimetric analysis, X-ray diffraction, and BET gas sorption techniques. Characterization was performed on corrosion products in several different conditions: immediately after separation from the source metal, after low-temperature passivation, after passivation and extended vault storage, and after burning in the pyrophoric event. The ignition temperatures and hydride fractions of the corrosion product were strongly dependent on corrosion extent. Corrosion products from plates with corrosion extents less than 0.7% did not ignite in TGA testing, while products from plates with corrosion extents greater than 1.2% consistently ignited. Corrosion extent is defined as mass of corrosion products divided by the total mass of uranium. The hydride fraction increased with corrosion extent. There was little change in corrosion product properties after low-temperature passivation or vault storage. The burned products were not reactive and contained no hydride; the principal constituents were UO 2 and U 3 O 7 . The source of the event was a considerable quantity of reactive hydride present in the corrosion products. No specific ignition mechanism could be conclusively identified. The most likely initiator was a static discharge in the corrosion product from the 14th can as it was poured into the consolidation can. The available evidence does not support scenarios in which the powder in the consolidation can slowly self-heated to the ignition point, or in which the powder in the 14th can was improperly passivated

Characterization of uranium corrosion products involved in the March 13, 1998 fuel manufacturing facility pyrophoric event.

Energy Technology Data Exchange (ETDEWEB)

Totemeier, T.C.

1999-04-26

Uranium metal corrosion products from ZPPR fuel plates involved in the March 13, 1998 pyrophoric event in the Fuel Manufacturing Facility at Argonne National Laboratory-West were characterized using thermo-gravimetric analysis, X-ray diffraction, and BET gas sorption techniques. Characterization was performed on corrosion products in several different conditions: immediately after separation from the source metal, after low-temperature passivation, after passivation and extended vault storage, and after burning in the pyrophoric event. The ignition temperatures and hydride fractions of the corrosion product were strongly dependent on corrosion extent. Corrosion products from plates with corrosion extents less than 0.7% did not ignite in TGA testing, while products from plates with corrosion extents greater than 1.2% consistently ignited. Corrosion extent is defined as mass of corrosion products divided by the total mass of uranium. The hydride fraction increased with corrosion extent. There was little change in corrosion product properties after low-temperature passivation or vault storage. The burned products were not reactive and contained no hydride; the principal constituents were UO{sub 2} and U{sub 3}O{sub 7}. The source of the event was a considerable quantity of reactive hydride present in the corrosion products. No specific ignition mechanism could be conclusively identified. The most likely initiator was a static discharge in the corrosion product from the 14th can as it was poured into the consolidation can. The available evidence does not support scenarios in which the powder in the consolidation can slowly self-heated to the ignition point, or in which the powder in the 14th can was improperly passivated.

Application of electromagnetic fields to improve the removal rate of radioactive corrosion products

International Nuclear Information System (INIS)

Kong, Tae Young; Lee, Kun Jai; Song, Min Chul

2004-01-01

To comply with increasingly strict regulations for protection against radiation exposure, many nuclear power plants have been working ceaselessly to reduce and control both the radiation sources within power plants and the radiation exposure experienced by operational and maintenance personnel. Many research studies have shown that deposits of irradiated corrosion products on the surfaces of coolant systems are the main cause of occupational radiation exposure in nuclear power plants. These corrosion product deposits on the fuel-clad surface are also known to be main factors in the onset of Axial Offset Anomaly (AOA). Hence, there is a great deal of ongoing research on water chemistry and corrosion processes. In this study, a magnetic filter with permanent magnets was devised to remove the corrosion products in the coolant stream by taking advantage of the magnetic properties of the corrosion particles. Experiments using permanent magnets to filter the corrosion products demonstrated a removal efficiency of over 90% for particles above 5 μm. This finding led to the construction of an electromagnetic device that causes the metallic particulates to flocculate into larger aggregates of about 5 μm in diameter by using a novel application of electromagnetic flocculation on radioactive corrosion products

Capturing device for radioactive corrosion products

International Nuclear Information System (INIS)

Ono, Kiyoshi.

1987-01-01

Purpose: To render the flow channel area uniform for each of coolants over the entire capturing device and reduce the corrosion of capturing materials due to coolants. Constitution: Most of radioactivity caused by radioactive corrosion products are due to Mn-54 radioactive nuclides and it has been known that the nuclides are readily deposited to the surface of nickel material in sodium at high temperature. It is difficult in a conventional capturing device constituted by winding a nickel plate fabricated with protrusions in a multiple-coaxial configuration, that the flow channel area is reduced in a portion of the flow channel and it is difficult to make the flow of the coolants uniform. In view of the above, by winding a nickel plate having a plurality of protrusions at the surface formed integrally by way of an electrolytic process into a multiple-coaxial or spiral shape, those having high resistance to the coolant corrosion can be obtained. (Takahashi, M.)

Application of Moessbauer spectroscopy on corrosion products of NPP

Energy Technology Data Exchange (ETDEWEB)

Dekan, J., E-mail: julius.dekan@stuba.sk; Lipka, J.; Slugen, V. [Institute of Nuclear and Physical Engineering, Faculty of Electrical Engineering and Information Technology, SUT (Slovakia)

2013-04-15

Steam generator (SG) is generally one of the most important components at all nuclear power plants (NPP) with close impact to safe and long-term operation. Material degradation and corrosion/erosion processes are serious risks for long-term reliable operation. Steam generators of four VVER-440 units at nuclear power plants V-1 and V-2 in Jaslovske Bohunice (Slovakia) were gradually changed by new original 'Bohunice' design in period 1994-1998, in order to improve corrosion resistance of SGs. Corrosion processes before and after these design and material changes in Bohunice secondary circuit were studied using Moessbauer spectroscopy during last 25 years. Innovations in the feed water pipeline design as well as material composition improvements were evaluated positively. Moessbauer spectroscopy studies of phase composition of corrosion products were performed on real specimens scrapped from water pipelines or in form of filters deposits. Newest results in our long-term corrosion study confirm good operational experiences and suitable chemical regimes (reduction environment) which results mostly in creation of magnetite (on the level 70 % or higher) and small portions of hematite, goethite or hydrooxides. Regular observation of corrosion/erosion processes is essential for keeping NPP operation on high safety level. The output from performed material analyses influences the optimisation of operating chemical regimes and it can be used in optimisation of regimes at decontamination and passivation of pipelines or secondary circuit components. It can be concluded that a longer passivation time leads more to magnetite fraction in the corrosion products composition.

A new high-strength iron base austenitic alloy with good toughness and corrosion resistance (GE-EPRI alloy-TTL)

International Nuclear Information System (INIS)

Ganesh, S.

1989-01-01

A new high strength, iron based, austenitic alloy has been successfully developed by GE-EPRI to satisfy the strength and corrosion resistance requirements of large retaining rings for high capacity generators (>840Mw). This new alloy is a modified version of the EPRI alloy-T developed by the University of California, Berkeley, in an earlier EPRI program. It is age hardenable and has the nominal composition (weight %): 34.5 Ni, 5Cr, 3Ti, 1Nb, 1Ta, 1Mo, .5Al, .3V, .01B. This composition was selected based on detailed metallurgical and processing studies on modified versions of alloy-T. These studies helped establish the optimum processing conditions for the new alloy and enabled the successful scale-up production of three large (50-52 inch dia) test rings from a 5,000 lb VIM-VAR billet. The rings were metallurgically sound and exhibited yield strength capabilities in the range 145 to 220 ksi depending on the extent of hot/cold work induced. The test rings met or exceeded all the property goals. The above alloy can provide a good combination of strength, toughness and corrosion resistance and, through an suitable modification of chemistry or processing conditions, could be a viable candidate for high strength LWR internal applications. 3 figs

Isolation of acetogenic bacteria that induce biocorrosion by utilizing metallic iron as the sole electron donor.

Science.gov (United States)

Kato, Souichiro; Yumoto, Isao; Kamagata, Yoichi

2015-01-01

Corrosion of iron occurring under anoxic conditions, which is termed microbiologically influenced corrosion (MIC) or biocorrosion, is mostly caused by microbial activities. Microbial activity that enhances corrosion via uptake of electrons from metallic iron [Fe(0)] has been regarded as one of the major causative factors. In addition to sulfate-reducing bacteria and methanogenic archaea in marine environments, acetogenic bacteria in freshwater environments have recently been suggested to cause MIC under anoxic conditions. However, no microorganisms that perform acetogenesis-dependent MIC have been isolated or had their MIC-inducing mechanisms characterized. Here, we enriched and isolated acetogenic bacteria that induce iron corrosion by utilizing Fe(0) as the sole electron donor under freshwater, sulfate-free, and anoxic conditions. The enriched communities produced significantly larger amounts of Fe(II) than the abiotic controls and produced acetate coupled with Fe(0) oxidation prior to CH4 production. Microbial community analysis revealed that Sporomusa sp. and Desulfovibrio sp. dominated in the enrichments. Strain GT1, which is closely related to the acetogen Sporomusa sphaeroides, was eventually isolated from the enrichment. Strain GT1 grew acetogenetically with Fe(0) as the sole electron donor and enhanced iron corrosion, which is the first demonstration of MIC mediated by a pure culture of an acetogen. Other well-known acetogenic bacteria, including Sporomusa ovata and Acetobacterium spp., did not grow well on Fe(0). These results indicate that very few species of acetogens have specific mechanisms to efficiently utilize cathodic electrons derived from Fe(0) oxidation and induce iron corrosion. Copyright © 2015, American Society for Microbiology. All Rights Reserved.

Properties of Douglas Point Generating Station heat transport corrosion products

International Nuclear Information System (INIS)

Montford, B.; Rummery, T.E.

1975-09-01

Chemical, radiochemical and structural properties of circulating and fixed corrosion products from the Douglas Point Generating Station are documented. Interaction of Monel-400 and carbon steel corrosion products is described, and the mechanisms of Monel-400 surface deposit release, and activity buildup in the coolant system, are briefly discussed. Efficiencies of filters and ion-exchangers for the removal of released radionuclides are given. (author)

An Industrial Perspective on Environmentally Assisted Cracking of Some Commercially Used Carbon Steels and Corrosion-Resistant Alloys

Science.gov (United States)

Ashida, Yugo; Daigo, Yuzo; Sugahara, Katsuo

2017-08-01

Commercial metals and alloys like carbon steels, stainless steels, and nickel-based super alloys frequently encounter the problem of environmentally assisted cracking (EAC) and resulting failure in engineering components. This article aims to provide a perspective on three critical industrial applications having EAC issues: (1) corrosion and cracking of carbon steels in automotive applications, (2) EAC of iron- and nickel-based alloys in salt production and processing, and (3) EAC of iron- and nickel-based alloys in supercritical water. The review focuses on current industrial-level understanding with respect to corrosion fatigue, hydrogen-assisted cracking, or stress corrosion cracking, as well as the dominant factors affecting crack initiation and propagation. Furthermore, some ongoing industrial studies and directions of future research are also discussed.

Technical investigation of a pyrophoric event involving corrosion products from HEU ZPPR fuel plates

International Nuclear Information System (INIS)

Totemeier, T. C.

2000-01-01

A pyrophoric event recently occurred which involved corrosion products collected from highly-enriched uranium (HEU) fuel plates used in the Zero Power Physics Reactor (ZPPR). This paper summarizes the event and its background, and presents the results of an investigation into its source and mechanism. The investigation focused on characterization of corrosion product samples similar to those involved in the event using thermo-gravimetric analysis (TGA). Burning curve TGA tests were performed to measure the ignition temperature and hydride fractions of corrosion products in several different conditions to assess the effects of passivation treatment and long-term storage on chemical reactivity. The hydride fraction and ignition temperature of the corrosion products were found to be strongly dependent on the corrosion extent of the source metal. The results indicate that the energy source for the event was a considerable quantity of uranium hydride present in the corrosion products, but the specific ignition mechanism could not be identified

Corrosion mechanisms of containment glasses for fission products

International Nuclear Information System (INIS)

Nogues, J.L.

1984-01-01

After a review of nuclear energy production and waste vitrification principles, the aqueous corrosion mechanisms of the containment glasses and the various parameters affecting the corrosion are studied: effects of glass composition, temperature, lixiviation agent pH, lixiviation duration and mode. Conventional mass loss measurement and solution analyses are coupled to sophisticated surface analysis techniques. The hydrolyzed layer formation and the solubility limits are discussed. 87 figs., 30 tabs., 144 refs

In vitro evaluation of iron solubility and dialyzability of various iron fortificants and of iron-fortified milk products targeted for infants and toddlers.

Science.gov (United States)

Kapsokefalou, Maria; Alexandropoulou, Isidora; Komaitis, Michail; Politis, Ioannis

2005-06-01

The objectives of the present study were: to compare the solubility and dialyzability of various iron fortificants (iron pyrophosphate, ferrous bis-glycinate, ferrous gluconate, ferrous lactate, ferrous sulfate) added, in the presence of ascorbic acid, to pasteurized milk samples produced under laboratory conditions; and to compare the solubility and dialyzability of iron in commercial pasteurized, UHT and condensed milk products available in the Greek market fortified with various vitamins and minerals including iron and targeted towards infants (6-12 months old) and toddlers. Iron solubility and dialyzability were determined using a simulated gastrointestinal digestive system. Ferrous dialyzable iron (molecular weight lower than 8000) was used as an index for prediction of iron bioavailability. Ferrous dialyzable iron in pasteurized milk samples fortified with iron pyrophosphate, ferrous lactate and ferrous bis-glycinate was higher (P iron in products fortified with ferrous lactate was not different (P > 0.05) from those fortified with ferrous sulfate. Ferrous dialyzable iron in four condensed commercial milk products was higher (P iron was higher (P iron source, milk processing and the overall product composition affect formation of ferrous dialyzable iron and may determine the success and effectiveness of iron fortification of milk.

Some in-reactor loop experiments on corrosion product transport and water chemistry

International Nuclear Information System (INIS)

Balakrishnan, P.V.; Allison, G.M.

1978-01-01

A study of the transport of activated corrosion products in the heat transport circuit of pressurized water-cooled nuclear reactors using an in-reactor loop showed that the concentration of particulate and dissolved corrosion products in the high-temperature water depends on such chemical parameters as pH and dissolved hydrogen concentration. Transients in these parameters, as well as in temperature, generally increase the concentration of suspended corrosion products. The maximum concentration of particles observed is much reduced when high-flow, high-temperature filtration is used. Filtration also reduces the steady-state concentration of particles. Dissolved corrosion products are mainly responsible for activity accumulation on surfaces. The data obtained from this study were used to estimate the rate constants for some of the transfer processes involved in the contamination of the primary heat transport circuit in water-cooled nuclear power reactors

Corrosion in seawater systems

International Nuclear Information System (INIS)

Henrikson, S.

1988-01-01

Highly alloyed stainless steels have been exposed to natural chlorinated and chlorine-free seawater at 35 deg. C. Simulated tube-tubesheet joints, weld joints and galvanic couples with titanium, 90/10 CuNi and NiAl bronze were tested and evaluated for corrosion. The corrosion rates of various anode materials - zinc, aluminium and soft iron - were also determined. Finally the risk of hydrogen embrittlement of tubes of ferritic stainless steels and titanium as a consequence of cathodic protection was studied. An attempt was also made to explain the cracking mechanism of the ferritic steels by means of transmission electron microscopy. One important conclusion of the project is that chlorinated seawater is considerably more corrosive to stainless steels than chlorine-free water, whereas chlorination reduces the rate of galvanic corrosion of copper materials coupled to stainless steels. Hydrogen embrittlement of ferritic stainless steels and titanium as a consequence of cathodic protection of carbon steel or cast iron in the same structure can be avoided by strict potentiostatic control of the applied potential. (author)

The reduction of U(VI) on corroded iron under anoxic conditions

International Nuclear Information System (INIS)

Cui, D.; Spahiu, K.

2002-01-01

The corrosion of iron and the interaction between corroded iron and U(VI) in anoxic conditions were investigated. The anoxic conditions were obtained by flushing an 99.97% Ar-0.03% CO 2 gas mixture through the test vessel, in which an oxygen trap and six reaction bottles containing synthetic groundwater (10 mM NaCl and 2 mM HCO 3 - .) were placed. The dark-green coloured corrosion product, formed on iron surface after three months corrosion in synthetic groundwater solutions, was identified by powder X-ray diffraction to be carbonate green rust, Fe 4 II Fe 2 III (OH) 12 CO 3 . The iron foil that reacted in a solution (10 ppm U(VI), 10 mM NaCl and 2 mM HCO 3 - ) for three months was analysed by SEM-EDS. The result shows that: (i) an uneven layer of carbonate green rust (1-5 μm thick) formed on the metallic iron; (ii) a thin (0.3 μm) uranium-rich layer deposited on top of the carbonate green rust layer; and (iii) some UO 2 crystals (3-5 μm sized) on the thin uranium layer. The experimental results proved that the U(VI) removal capacity of metal iron is not hindered by formation of a layer of carbonate green rust on the iron. Tests with cast iron and pure iron indicate that they have similar U(VI) removal capacities. At the end of experiment, U concentrations in solution approached the solubility of UO 2 (s), 10 -8 M. The stability of the carbonate green rust at the experimental conditions, pH, E h , [Fe 2+ ] and [HCO 3 - ], is discussed. (orig.)

Mechanism and degree of chemical elements effect on atmosphere corrosion resistance of steels

International Nuclear Information System (INIS)

Vu Din' Vuj

1991-01-01

It follows from the proposed regression equations that falourable effect of chemical elements on steel resistance to atmospheric corrosion is determined by their ability to increase interatom bond stability in iron crystal lattice and form corrosion products with high protection properties. Element positive influence on steel corrosion resistance decreases in the following order: S, P, Si, Mn, Cu, Cr, Ni, C in semiurban tropical atmosphere and S, Mn, Sr, Cu, Ni, Cr in coastal atmosphere. In the latter case C increases corrosion in a greater degree as compared to P. Small ammounts of Mo decrease steel resistance in semiurban atmosphere and almost do not influence it in the coastal one. Possible mechanisms of individual element influence on steel corrosion resistance are considered

Characterization of corrosion products formed on steels in the first months of atmospheric exposure

OpenAIRE

Antunes Renato Altobelli; Costa Isolda; Faria Dalva Lúcia Araújo de

2003-01-01

The corrosion products of carbon steel and weathering steel exposed to three different types of atmospheres, at times ranging from one to three months, have been identified. The steels were exposed in an industrial site, an urban site (São Paulo City, Brazil), and a humid site. The effect of the steel type on the corrosion products formed in the early stages of atmospheric corrosion has been evaluated. The corrosion products formed at the various exposure locations were characterized by Raman...

Wear and Corrosion Resistance of Fe Based Coatings by HVOF Sprayed on Gray Cast-Iron for Automotive Application

Directory of Open Access Journals (Sweden)

M.S. Priyan

2014-12-01

Full Text Available In this study, commercially available FeSiNiCr and FeBCr alloy powders were designed with suitable compositions, gas atomized and then coated on gray cast-iron substrate. The microstructures of the feed stock Fe based alloy powders and the coatings were investigated by means of optical microscopy (OM, X-Ray diffraction (XRD, Thermogravimetric analysis (TGA and Scanning Electron Microscopy (SEM. In the present study, both the coating materials experienced two-body wear mechanisms. The results showed that for loads of 0.05 N, 0.1 N and 0.2 N, the wear resistance of FeBCr coating was less than FeSiNiCr by 44 %, 40 % and 31 %, respectively. The results indicated that the coated substrates exhibited lower corrosion current densities and lower corrosion rates, when placed in 20 wt.% H2SO4 solutions. In addition, the use of optimal spraying parameters/conditions gave improvements to the corrosion resistance of the substrates that had been treated with the crystalline coating.

Rhenium Uptake as Analogue 96Tc by Steel Corrosion Products

International Nuclear Information System (INIS)

K.M. Krupka; C.F. Brown; H. Todd Schaef; S. M. Heald; M. M. Valenta; B. W. Arey

2006-01-01

Static batch experiments were used to examine the sorption of dissolved perrhenate [Re(VII)], as a surrogate for pertechnetate [Tc(VII)], on corrosion products of A-516 carbon steel coupons contacted with synthetic groundwater or dilute water. After 109 days of contact time, the concentration of dissolved Re(VII) in the synthetic groundwater matrix decreased by approximately 26%; the dilute water matrix experienced a 99% decrease in dissolved Re(VII) over the same time period. Bulk x-ray diffraction (XRD) results for the corroded steel coupons showed that the corrosion products consisted primarily of maghemite, lepidocrocite, and goethite. Analyses of the coupons by scanning electron microscopy/energy dispersive spectroscopy (SEM/EDS) indicated that Re was present with the morphologically complex assemblages of Fe oxide/hydroxide corrosion products for samples spiked with the highest dissolved Re(VII) concentration (1.0 mmol/L) used for these experiments. Analyses of corroded steel coupons contacted with solutions containing 1.0 mmol/L Re(VII) by synchrotron-based methods confirmed the presence of Re sorbed with the corrosion product on the steel coupons. Analyses showed that the Re sorbed on these corroded coupons was in the +7 oxidation state, suggesting that the Re(VII) uptake mechanism did not involve reduction of Re to a lower oxidation state, such as +4. The results of our studies using Re(VII) as an analogue for 99 Tc(VII) suggest that 99 Tc(VII) would also be sorbed with steel corrosion products and that the inventory of 99 Tc(VII) released from breached waste packages would be lower than what is now conservatively estimated

Lead corrosion and transport in simulated secondary feedwater

Energy Technology Data Exchange (ETDEWEB)

McGarvey, G.B. [Atomic Energy of Canada Limited, Chalk River, Ontario (Canada); Ross, K.J.; McDougall, T.E. [Atomic Energy of Canada Limited, Pinawa, Manitoba (Canada); Turner, C.W

1999-07-01

The ubiquitous presence of lead at trace levels in secondary feedwater is a concern to all operators of steam generators and has prompted laboratory studies of its interaction with Inconel 600, Inconel 690, Monel 400 and Incoloy 800. Acute exposures of steam generator alloys to high levels of lead in the laboratory and in the field have accelerated the degradation of these alloys. There is some disagreement over the role of lead when the exposure is to chronic levels. It has been proposed that most of the present degradation of steam generator tubes is caused by low levels of lead although few, if any, failures have been experimentally linked to lead when it is present in sub-parts per billion in the feedwater. One reason for the difficulty in assigning the role of the lead is related to its possible immobilization on the surfaces of corrosion products or iron oxide films in the feedwater system. We have measured lead adsorption profiles on the 3 principal corrosion products in the secondary feedwater: magnetite, lepidocrocite and hematite. In all cases, essentially complete adsorption of the lead is achieved at pH values that are lower than the pH of the feedwater (9 to 10). If lead is maintained in this adsorbed state, it may be more chemically benign than lead that is free to dissolve in the feedwater and subsequently adsorb on steam generator tube surfaces. In this paper, we report on lead adsorption onto simulated corrosion products under simulated feedwater conditions and propose a physical model for the transport and fate of lead under operating conditions. The nature of lead adsorption onto the surfaces of different corrosion products will be discussed. The desorption behaviour of lead from iron oxide surfaces after different treatment conditions will be used to propose a model for the transport and probable fate of lead in the secondary feedwater system. (author)

Characterization of the corrosion products formed on mild steel in acidic medium with N-octadecylpyridinium bromide as corrosion inhibitor

Energy Technology Data Exchange (ETDEWEB)

Nava, N., E-mail: tnava@imp.mx; Likhanova, N. V. [Direccion de Investigacion y Posgrado, Instituto Mexicano del Petroleo (Mexico); Olivares-Xometl, O. [Benemerita Universidad Autonoma de Puebla, Facultad de Ingenieria Quimica (Mexico); Flores, E. A. [Direccion de Investigacion y Posgrado, Instituto Mexicano del Petroleo (Mexico); Lijanova, I. V. [CIITEC, Instituto Politecnico Nacional (Mexico)

2011-11-15

The characterization of the corrosion products formed on mild steel SAE 1018 after 2 months exposure in aqueous sulfuric acid with and without corrosion inhibitor N-octadecylpyridinium bromide has been carried out by means of transmission {sup 57}Fe Moessbauer spectroscopy and X-ray powder diffraction (XRD). The major constituent of the rust formed in this environment without corrosion inhibitor is goethite ({alpha}-FeOOH). The samples with N-octadecylpyridinium bromide contain rozenite and large amounts of melanterite in the corrosion layers.

Arsenate and Arsenite Sorption on Magnetite: Relations to Groundwater Arsenic Treatment Using Zerovalent Iron and Natural Attenuation

Science.gov (United States)

Magnetite (Fe3O4) is a zerovalent iron corrosion product; it is also formed in natural soil and sediment. Sorption of arsenate (As(V)) and arsenite (As(III)) on magnetite is an important process of arsenic removal from groundwater using zerovalent iron-based permeable reactive ba...

Simulations of corrosion product transfer with the OSCAR V1.2 code

International Nuclear Information System (INIS)

Dacquait, F.; Francescatto, J.; Broutin, F.; Genin, J.B.; Benier, G.; Girard, M.; You, D.; Ranchoux, G.; Bonnefon, J.; Bachet, M.; Riot, G.

2012-09-01

Activated Corrosion Products (ACPs) generate a radiation field in PWRs, which is the major contributor to the dose absorbed by nuclear power plant staff working during shutdown operations and maintenance. Therefore, a thorough understanding of the mechanisms that control the corrosion product transfer is of the highest importance. Since the 1970's, the R and D strategy in France has been based on experiments in test loops representative of PWR conditions, on in-situ gamma spectrometry measurements of the PWR primary system contamination and on simulation code development. The simulation of corrosion product transfers in PWR primary circuits is a major challenge since it involves many physical and chemical phenomena including: corrosion, dissolution, precipitation, erosion, deposition, convection, activation... In addition to the intrinsic difficulty of multi-physics modelling, the primary systems present severe operating conditions (300 deg. C, 150 bar, neutron flux, fluid velocity up to 15 m.s -1 and very low corrosion product concentrations). The purpose of the OSCAR code, developed by the CEA in cooperation with EDF and AREVA NP, is to predict the PWR primary system contamination by corrosion and fission products. The OSCAR code is considered to be not only a tool for numerical simulations and predictions (operational practices improvements and new-built PWRs design) but also one that might combine and organise all new knowledge useful to progress on contamination. The OSCAR code for Products of Corrosion, OSCAR PC, allows researchers to analyse the corrosion product behaviour and to calculate the ACP volume and surface activities of the primary and auxiliary systems. In the new version, OSCAR PC V1.2, the corrosion product transfer in the particulate form is enhanced and a new feature is the possibility to simulate cold shutdowns. In order to validate this version, the contamination transfer has been simulated in 5 French PWRs with different operating and

Solubility of simulated PWR primary circuit corrosion products

International Nuclear Information System (INIS)

Kunig, R.H.; Sandler, Y.L.

1986-08-01

The solubility behavior of non-stoichiometric nickel ferrites, nickel-cobalt ferrites, and magnetite, as model substances for the corrosion products (''crud'') formed in nuclear pressurized water reactors, was studied in a flow system in aqueous solutions of lithium hydroxide, boric acid, and hydrogen with pH, temperature, and hydrogen concentrations as parameters. Below the temperature region of 300 to 330 0 C, at hydrogen concentrations of 25 to 40 cm 3 /kg H 2 O as used during reactor operation, the solubility of nickel-cobalt ferrite is the same as that of Ni and Co/sub x/Fe/sub 3-x/O 4 (x 3 /kg of hydrogen, the equilibrium iron and nickel solubilities increase congruently down to about 100 0 C, in a manner consistent with the solubility of Fe 3 O 4 , but sharply decline at lower temperatures, apparently due to formation of a borated layer. A cooldown experiment on a time scale of a typical Westinghouse reactor shutdown, as well as static experiments carried out on various ferrite samples at 60 0 C show that after addition of oxygen or peroxide evolution of nickel (and possibly cobalt) above the equilibrium solubility in hydrogen depends on the presence of dissociation products prior to oxidation. Thermodynamic calculations of various reduction and oxidative decomposition reactions for stoichiometric and non-stoichiometric nickel ferrite and cobalt ferrite are presented. Their significance to evolutions of nickel and cobalt on reactor shutdown is discussed. 30 refs., 38 figs., 34 tabs

KBS-3H. Reactive transport modelling of iron-bentonite interactions, an update for the Olkiluoto case

International Nuclear Information System (INIS)

Birgersson, M.; Wersin, P.

2014-03-01

According to the KBS-3H concept, each copper canister containing spent nuclear fuel will be surrounded by a bentonite buffer and a perforated cylinder. The originally planned material for the perforated steel cylinder shell has been carbon steel. After emplacement, the steel material will corrode anaerobically in contact with water and generate hydrogen, iron species and hydroxyl ions. Iron corrosion products will be formed at the steel surface, but in addition, the released species may interact with the clay and lead to undesirable effects, such as montmorillonite transformation and cementation. The impact of corrosion and iron-bentonite interactions has been assessed for Olkiluoto-specific conditions by reactive transport modelling using the CrunchFlow code. The main focus of this modelling exercise was to update the previous modelling study of Wersin et al. (2007). by accounting for new thermodynamic data on clays and uncertainties in precipitation rates of iron reaction products. The modelling strategy was first to select appropriate thermodynamic and kinetic mineral by review of current data, in particular of the THERMODDEM database, and by chemical equilibrium modelling. Second, a 1D reactive transport model which includes a corroding iron source from which solutes can diffuse into the buffer and interact with the clay and accessory minerals was set up in a similar way as that applied in Wersin et al. (2007). A number of test cases were defined, including a Base Case and various less likely as well as bounding cases. The modelling results largely confirmed previous findings in that the zone of alteration was predicted to remain spatially limited for very long times. However, they highlighted that under unfavourable conditions during the initial corrosion phase (before complete corrosion of the shell), pronounced increase in pH might occur, which would lead to enhanced dissolution of the montmorillonite clay. Factors favouring pH increase were found to be slow

KBS-3H. Reactive transport modelling of iron-bentonite interactions, an update for the Olkiluoto case

Energy Technology Data Exchange (ETDEWEB)

Birgersson, M. [Clay Technology AB, Lund (Sweden); Wersin, P. [Bern Univ. (Switzerland)

2014-03-15

According to the KBS-3H concept, each copper canister containing spent nuclear fuel will be surrounded by a bentonite buffer and a perforated cylinder. The originally planned material for the perforated steel cylinder shell has been carbon steel. After emplacement, the steel material will corrode anaerobically in contact with water and generate hydrogen, iron species and hydroxyl ions. Iron corrosion products will be formed at the steel surface, but in addition, the released species may interact with the clay and lead to undesirable effects, such as montmorillonite transformation and cementation. The impact of corrosion and iron-bentonite interactions has been assessed for Olkiluoto-specific conditions by reactive transport modelling using the CrunchFlow code. The main focus of this modelling exercise was to update the previous modelling study of Wersin et al. (2007). by accounting for new thermodynamic data on clays and uncertainties in precipitation rates of iron reaction products. The modelling strategy was first to select appropriate thermodynamic and kinetic mineral by review of current data, in particular of the THERMODDEM database, and by chemical equilibrium modelling. Second, a 1D reactive transport model which includes a corroding iron source from which solutes can diffuse into the buffer and interact with the clay and accessory minerals was set up in a similar way as that applied in Wersin et al. (2007). A number of test cases were defined, including a Base Case and various less likely as well as bounding cases. The modelling results largely confirmed previous findings in that the zone of alteration was predicted to remain spatially limited for very long times. However, they highlighted that under unfavourable conditions during the initial corrosion phase (before complete corrosion of the shell), pronounced increase in pH might occur, which would lead to enhanced dissolution of the montmorillonite clay. Factors favouring pH increase were found to be slow

Influence of pH on the localized corrosion of iron

International Nuclear Information System (INIS)

Webley, R.; Henry, R.

1986-06-01

The influence of pH on the pitting corrosion of iron in chloride and sulfate solutions was determined using two artificial pit apparatuses to obtain the pH near the surface of the pit bottom. A glass membrane electrode and an antimony electrode were used to measure pH in the two apparatuses. Using solutions of NaCl and Na 2 SO 4 at current densities of 0.5, 5.0, and 10 mA/cm 2 pH's in the range 5 to 6 were obtained with the first apparatus. The antimony probe did not measure pH accurately in solutions of 1 N NaCl and 1 N Na 2 SO 4 and had an error of approximately 2 pH units. A one-dimensional transport model was developed to predict pH variations around the pit mouth and inside the pit. The validity of this model was not verified due to the relative lack of precision with pH measurement techniques

Corrosion measurement using flux gate magnetometer

International Nuclear Information System (INIS)

Rashdi Shah Ahmad; Chong Cheong Wei

2001-01-01

The ability of fluxgate magnetometer to detect and measure quantitatively the magnetic field generated by electrochemical corrosion is presented. In this study, each sample (iron plate) was exposed to a range of increasingly corrosive environment. During the exposure, we measured the magnetic field above the sample for specific duration of time. The result shows that there is a clear relationship between corrosivity of the environment and the change in magnitude of magnetic field that was generated by the corrosion reaction. Therefore, the measurement of magnetic field might be used to determine the corrosion rates. (Author)

Corrosion Measurements by Titration, (CMT). Alone or Combined With Electrochemical Measurements(EC). Examples: Corrosion of Zinc, Nickel, Aluminium and Iron

DEFF Research Database (Denmark)

Bech-Nielsen, Gregers

1998-01-01

rate (EC) can be made, at intervals, during a recording of CMT measurements, and by comparison of the two kinds of measurements possible differences can be interpreted in terms of such phenomena as metal disintegration during corrosion (chunk effects), effects of dissolution of low valence metal...... measurements should be recognized: Non-buffer solutions at pH values between 3 and 9 are preferable, an atmosphere free of acid or alkaline components is required, and deposition of corrosion products as hydroxides or carbonates should be excluded....

Corrosion products in the coolant circuits of PWR nuclear power plants

International Nuclear Information System (INIS)

Darras, R.

1984-01-01

The characteristics of corrosion products formed in the primary and secondary circuits of pressurized light water nuclear power plants are first briefly recalled. The problem set by the pollution of coolants and metallic surfaces is then examined. Finally, the measures of precaution to take and the possible solutions to minimize the disturbing effects of this pollution by corrosion products are presented [fr

Real time corrosion monitoring in atmosphere using automated battery driven corrosion loggers

DEFF Research Database (Denmark)

Prosek, T.; Kouril, M.; Hilbert, Lisbeth Rischel

2008-01-01

diminishes due to corrosion. Zinc, iron, copper and nickel sensors at several thicknesses are available. Sensitivity of the corrosion measurement varies from 1 to 10 nm depending on the type and thickness of the sensor. Changes in the air corrosivity can be thus detected within hours or even tens of minutes......A logger enabling continuous measurement of corrosion rate of selected metals in indoor and outdoor atmospheres has been developed. Principle of the measurement method is based on the increasing electrical resistance of a measuring element made of the material concerned as its cross-sectional area....... The logger lifetime in medium corrosive environments is designed to be 2 years with full autonomy. Data on the sensor corrosion rate are available any time through GPRS connection or by a non-contact inductive reading without the need of retracting the logger from the exposure site....

SYNTHESIS AND CORROSION PROTECTION BEHAVIOR OF EPOXYTiO2-MICACEOUS IRON OXIDE NANO - COMPOSITE COATING ON St-37

Directory of Open Access Journals (Sweden)

M. R. Khorram

2016-03-01

Full Text Available The micro layers micaceous iron oxide and nano-TiO 2 were incorporated into the epoxy resin by mechanical mixing and sonication process. Optical micrographs showed that the number and diameter size of nanoparticle agglomerates were decreased by sonication. The structure and composition of the nanocomposite was determined using transmission electron microscopy which showed the presence of dispersed nano-TiO 2 in the polymer matrix. The anticorrosive properties of the synthesized nano-composites coating were investigated using salt spray, electrochemical impedance spectroscopy and polarization measurement. The EIS results showed that coating resistance increased by addition of micaceous iron oxide micro layers and nano-TiO 2 particles to the epoxy coatings. It was observed that higher corrosion protection of nanocomposite coatings obtained by the addition of 3 %wt micaceous iron oxide and 4%wt nano-TiO 2 into epoxy resin.

The Moessbauer spectroscopy in the characterization of atmospheric corrosion products

International Nuclear Information System (INIS)

Hernandez Torres, D.; Leiva Ronda, P.; Gomez, J.; Ronda, M.

1996-01-01

A study of corrosion products on mild steel formed after 1 and 5 years exposure in two industrial coastal weathering stations in the Bay from Matanzas City, Cuba, has been carried out. Structural analysis was conducted using mainly transmission Moessbauer Spectroscopy and the X-ray diffraction as complementary technique. The main phases found in the specimen exposed to high chloride containing environment were: lepidocrocite (γ- FeOOH), goethite (α- FeOOH) and magnetite concentration was the lowest, the phases found were γ- FeOOH and α- FeOOH, and the phase transformation proposed was γ- FeOOh -> α- Fe-OOH. In this station were found also amorphous corrosion products. There amorphous phases could be responsible for the lowest levels of corrosion on steel in this station

Highly corrosion resistant zirconium based alloy for reactor structural material

International Nuclear Information System (INIS)

Ito, Yoichi.

1996-01-01

The alloy of the present invention is a zirconium based alloy comprising tin (Sn), chromium (Cr), nickel (Ni) and iron (Fe) in zirconium (Zr). The amount of silicon (Si) as an impurity is not more than 60ppm. It is preferred that Sn is from 0.9 to 1.5wt%, that of Cr is from 0.05 to 0.15wt%, and (Fe + Ni) is from 0.17 to 0.5wt%. If not less than 0.12wt% of Fe is added, resistance against nodular corrosion is improved. The upper limit of Fe is preferably 0.40wt% from a view point of uniform suppression for the corrosion. The nodular corrosion can be suppressed by reducing the amount of Si-rich deposition product in the zirconium based alloy. Accordingly, a highly corrosion resistant zirconium based alloy improved for the corrosion resistance of zircaloy-2 and usable for a fuel cladding tube of a BWR type reactor can be obtained. (I.N.)

Activation of the IFMIF Lithium Loop Corrosion Products

Energy Technology Data Exchange (ETDEWEB)

Cambi, G [Department of Physics, Bologna University, Via Irnerio 46, 40126 Bologna (Italy); Cepraga, D G [ENEA FIS-MET, Via Don Fiammelli 2, 40128 Bologna (Italy); Frisoni, M [Athena s.a.s., Via del Battiferro 3, 40129 Bologna (Italy); Pinna, T [Associazione EURATOM- ENEA sulla Fusione, Via Enrico Fermi 45, I-00044 Frascati (RM), (Italy)

2006-07-01

The assessment of the activation of steel corrosion products generated in one year of IFMIF lithium loop operation due to the interaction between lithium and Stainless Steel SS-304 has been performed. This paper is mainly focused on the neutron activation and it describes the approach used for and present the results obtained. A preliminary estimate of the accelerator deuteron beam contribute to the activation is also presented. The study was accomplished through the following phases: 1) neutron spectrum calculation in the lithium target via MCNP-4C2 with McEnea neutron source model based on the measurements of neutron emission spectra produced in Li(d,n) reactions for a thick lithium target performed at the '' Cyclotron and Radioisotope Center (CYRIC) '', Tohoku University, Japan; 2) inventories calculations and decay gamma sources production via ANITA-IEAF activation code package; the calculations were performed by considering a lithium mix composition containing lithium impurities and corrosion products referred to 200 wppm of Steel SS-304 corresponding to a corrosion rate of 0.2 {mu}m/y and a SS-304 wetted surface of 572 m{sup 2} ; an irradiation scenario reproducing the integrated (in eleven months of operation) neutron flux responsible for the activation of the circulating corrosion products facing the deuteron beam was considered; 3) decay gamma transport analysis for dose rate evaluations via both VITENEA-IEF/SCALENEA-1 and MCNP-4C2 systems for the Longest Pipe of the Lithium loop. The following conclusions can be drawn by the results analysis: {center_dot} dose rates at 50 cm from the Longest Pipe are 198 {mu}Sv/h and 85{mu}Sv/h at 1 day and 1 week from the plant shutdown, respectively {center_dot} considering the average 20 mSv/a regulatory limit in Europe for '' Radiation Worker '' and the four-week period of annual maintenance activities in Li loop, the zone around the piping, exceeding 125 mSv/h, has to be declared '' Restricted Access Area '' {center

Activation of the IFMIF Lithium Loop Corrosion Products

International Nuclear Information System (INIS)

Cambi, G.; Cepraga, D.G.; Frisoni, M.; Pinna, T.

2006-01-01

The assessment of the activation of steel corrosion products generated in one year of IFMIF lithium loop operation due to the interaction between lithium and Stainless Steel SS-304 has been performed. This paper is mainly focused on the neutron activation and it describes the approach used for and present the results obtained. A preliminary estimate of the accelerator deuteron beam contribute to the activation is also presented. The study was accomplished through the following phases: 1) neutron spectrum calculation in the lithium target via MCNP-4C2 with McEnea neutron source model based on the measurements of neutron emission spectra produced in Li(d,n) reactions for a thick lithium target performed at the '' Cyclotron and Radioisotope Center (CYRIC) '', Tohoku University, Japan; 2) inventories calculations and decay gamma sources production via ANITA-IEAF activation code package; the calculations were performed by considering a lithium mix composition containing lithium impurities and corrosion products referred to 200 wppm of Steel SS-304 corresponding to a corrosion rate of 0.2 μm/y and a SS-304 wetted surface of 572 m 2 ; an irradiation scenario reproducing the integrated (in eleven months of operation) neutron flux responsible for the activation of the circulating corrosion products facing the deuteron beam was considered; 3) decay gamma transport analysis for dose rate evaluations via both VITENEA-IEF/SCALENEA-1 and MCNP-4C2 systems for the Longest Pipe of the Lithium loop. The following conclusions can be drawn by the results analysis: · dose rates at 50 cm from the Longest Pipe are 198 μSv/h and 85μSv/h at 1 day and 1 week from the plant shutdown, respectively · considering the average 20 mSv/a regulatory limit in Europe for '' Radiation Worker '' and the four-week period of annual maintenance activities in Li loop, the zone around the piping, exceeding 125 mSv/h, has to be declared '' Restricted Access Area '' · the worker radiation protection

75 FR 55745 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results...

Science.gov (United States)

2010-09-14

... Products covered by this order are certain corrosion-resistant carbon steel flat products from Korea. These... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE...

FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

Energy Technology Data Exchange (ETDEWEB)

Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

2007-09-20

New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

International Nuclear Information System (INIS)

Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

2007-01-01

New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

Spectral Analysis of CO2 Corrosion Product Scales on 13Cr Tubing Steel

International Nuclear Information System (INIS)

Guan-fa, Lin; Zhen-quan, Bai; Yao-rong, Feng; Xun-yuan, Xu

2008-01-01

CO 2 corrosion product scales formed on 13 Cr tubing steel in autoclave and in the simulated corrosion environment of oil field are investigated in the paper. The surface and cross-section profiles of the scales were observed by scanning electron microscopy (SEM), the chemical compositions of the scales were analyzed using energy dispersion analyzer of X-ray (EDAX), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) to confirm the corrosion mechanism of the 13 Cr steel in the simulated CO 2 corrosion environment. The results show that the corrosion scales are formed by the way of fashion corrosion, consist mainly of four elements, i.e. Fe, Cr, C and O, and with a double-layer structure, in which the surface layer is constituted of bulky and incompact crystals of FeCO 3 , and the inner layer is composed of compact fine FeCO 3 crystals and amorphous Cr(OH) 3 . Because of the characteristics of compactness and ionic permeating selectivity of the inner layer of the corrosion product scales, 13 Cr steel is more resistant in CO 2 corrosion environment

Components made of corrosion-resistent zirconium alloy and method for its production

International Nuclear Information System (INIS)

Hanneman, R.E.; Urquhart, A.W.; Vermilyea, D.A.

1977-01-01

The invention deals with a method to increase the resistance of zirconium alloys to blister corrosion which mainly occurs in boiling-water nuclear reactors. According to the method described, the surface of the alloy body is coated with a thin film of a suitable electronically conducting material. Gold, silver, platinum, nickel, chromium, iron and niobium are suitable as coating materials. The invention is more closely explained by means of examples. (GSC) [de

High temperature corrosion behavior of different grain size specimens of 2.25 Cr-1 Mo steel in SO2+O2 environment

International Nuclear Information System (INIS)

Ghosh, D.; Mitra, S.K.

2011-01-01

The investigation is primarily aimed at the high temperature corrosion behavior of different grain sizes of 2.25 Cr-1 Mo steel at SO 2 +O 2 (mixed oxidation and sulfidation). The various grain sizes (18 μm,26 μm, 48 μm, and 72 μm) are obtained by different annealing treatment. Isothermal corrosion studies are carried out in different grain size specimens at 973K for 8 hours. The corrosion growth rate and the reaction kinetics are studied by weight gain method. The external scales of the post corroded specimen are studied in Scanning Electron Microscope (SEM) to examine the corrosion products morphology on the scale. X-ray mapping analysis of the different elements (Fe, O, Cr and S) is carried out by Energy Dispersive Spectroscopy (EDS) attached with SEM. The X-ray Diffraction Analysis (XRD) is also carried out to identify the corrosion products in the external scale. Finally, it is concluded that that the corrosion rate of 2.25 Cr-1 Mo steel strongly depend on grain sizes of the specimens. The corrosion rate increases with the decreases of grain size. The finer grain (18 μm) show higher corrosion rate than the coarse grains (72 μm). The weight gain kinetics follows the parabolic growth rate which further indicates that the corrosion process is diffusion controlled. The scale analysis shows the thicker scale and extensive scale cracking and spallations in case of finer grain size specimen (18 μm), whereas the coarse grain specimen (72 μm) shows compact and adherent layer. The XRD analysis shows that the corrosion products consist of mixtures of iron oxides( Fe 3 O 4 and Fe 2 O 3 ) and iron sulfides (FeS). The details mechanism of the corrosion is discussed to explain the difference in corrosion rate for different grain sizes. (author)

Biological removal of iron and manganese in rapid sand filters - Process understanding of iron and manganese removal

DEFF Research Database (Denmark)

Lin, Katie

to precipitation and corrosion. Manganese and iron can either be removed physico-chemically or biologically or combined. The physico-chemical oxidation and precipitation of manganese can theoretically be achieved by aeration, but this process is slow unless pH is raised far above neutral, making the removal...... of manganese by simple aeration and precipitation under normal drinking water treatment conditions insignificant. Manganese may also be oxidized autocatalytically. Iron is usually easier to remove. First, iron is rapidly chemically oxidized by oxygen at neutral pH followed by precipitation and filtration......-filter, where iron is removed. Step 2: Filtration in an after-filter where e.g. ammonium and manganese is removed. The treatment relies on microbial processes and may present an alternative, greener and more sustainable approach for drinking water production spending less chemicals and energy than chemical (e...

Corrosion and hydrogen permeation of A216 Grade WCA steel in hydrothermal magnesium-containing brines

International Nuclear Information System (INIS)

Haberman, J.H.; Frydrych, D.J.; Westerman, R.E.

1988-03-01

Corrosion rates determined at 1 month in 150/degree/C brine increased with magnesium concentration. The structure of the corrosion product, as determined by x-ray diffraction, depended upon the magnesium concentration. In brines with less than 10,000 ppM magnesium, the primary corrosion product had a spinel structure characteristic of magnetite or magnesioferrite. In brines containing magnesium concentrations greater than 20,000 ppM, the primary corrosion product had the amakinite structure characteristic of a complex iron-magnesium hydroxide. The high corrosion rates observed in brines containing high magnesium concentrations suggest that the corrosion products having the amakinite structure is less protective than corrosion products having the spinel structure. Corrosion rates in high-magnesium (inclusion) brine determined over a 6-month test duration were essentially constant. Hydrogen permeation rates observed in exposing mild steel to high-Mg/sup 2/plus// brine at 150/degree/C could be potentially damaging to a mild steel waste package container. The rate of hydrogen permeation was proportional to the brine flow rate in the autoclave. Thiourea additions to the brine increased the hydrogen permeation rate; sulfate and bromide ion additions did not. The maximum gaseous hydrogen pressure attainable is not known (based on 3Fe /plus/ 4H 2 O /plus/ Fe(sub 3)O /plus/ 4H 2 , would be /approximately/900 atmospheres), and the dependence of permeation rate on temperature is not known. 8 refs., 13 figs., 3 tabs

Humid-air and aqueous corrosion models for corrosion-allowance barrier material

International Nuclear Information System (INIS)

Lee, J.H.; Atkins, J.E.; Andrews, R.W.

1995-01-01

Humid-air and aqueous general and pitting corrosion models (including their uncertainties) for the carbon steel outer containment barrier were developed using the corrosion data from literature for a suite of cast irons and carbon steels which have similar corrosion behaviors to the outer barrier material. The corrosion data include the potential effects of various chemical species present in the testing environments. The atmospheric corrosion data also embed any effects of cyclic wetting and drying and salts that may form on the corroding specimen surface. The humid-air and aqueous general corrosion models are consistent in that the predicted humid-air general corrosion rates at relative humidities between 85 and 100% RH are close to the predicted aqueous general corrosion rates. Using the expected values of the model parameters, the model predicts that aqueous pitting corrosion is the most likely failure mode for the carbon steel outer barrier, and an earliest failure (or initial pit penetration) of the 100-mm thick barrier may occur as early as about 500 years if it is exposed continuously to an aqueous condition at between 60 and 70 degrees C

High corrosion-resistant fuel spacers

International Nuclear Information System (INIS)

Yoshida, Toshimi; Takase, Iwao; Ikeda, Shinzo; Masaoka, Isao; Nakajima, Junjiro.

1986-01-01

Purpose: To enable manufacturing BWR fuel spacers by prior-art production process, using a zirconium-base alloy having very excellent corrosion resistance. Method: A highly improved nodular-resistant, corrosion-resistant zirconium alloy is devised by adding a slight amount of niobium, titanium and vanadium to zircaloy, of which fuel spacers are produced. That is, there can be obtained an alloy having much more excellent nodular resistance than conventional zircaloy, and free from a large change in plasticity, workability, and weldability, by adding to zirconium about 1.5 % of tin, about 0.15 % of iron, about 0.05 % of chromium, about 0.05 % of nickel, and 0.05 to 0.5 % of at least one or two kinds of niobium, titanium and vanadium. Using this zirconium-base alloy can manufacture fuel spacers by the same manufacturing process, thus improving economy and reliability. (Kamimura, M.)

Persistence of commercial nanoscaled zero-valent iron (nZVI) and by-products

International Nuclear Information System (INIS)

Adeleye, Adeyemi S.; Keller, Arturo A.; Miller, Robert J.; Lenihan, Hunter S.

2013-01-01

The use of nanoscale zero-valent iron (nZVI) for in situ remediation of a wide scale of environmental pollutants is increasing. Bench and field pilot studies have recorded successful cleanup of many pollutants using nZVI and other iron-mediated nanoparticles. However, a major question remains unanswered: what is the long-term environmental fate of the iron nanoparticles used for remediation? We aged three types of commercial nZVI in different aqueous media, including a groundwater sample, under aerobic and anaerobic conditions for 28 days, and found that the bulk of the nZVI injected into polluted sites will end up in the sediment phase of the aquifer. This is mainly due to aggregation-induced sedimentation of the nZVI and the insoluble iron oxides formed when nZVI undergoes corrosion. Iron concentrations >500 g/kg were detected in sediment, a loading level of iron that may potentially affect some organisms and also reduce the permeability of aquifers. Dissolved and suspended iron concentrations initially surged when nZVI was applied, but iron decreased steadily in the supernatant and suspended sediment as the bulk of the iron partitioned into the sediment. Solution and surface chemistry of the iron species showed that nZVI remains reactive for more than 1 month, and that the reactivity of iron and its transformations are governed by environmental factors, including the presence of different ions, ionic strength, natural organic matter, and pH.

An AFM and XPS study of corrosion caused by micro-liquid of dilute sulfuric acid on stainless steel

International Nuclear Information System (INIS)

Wang Rongguang

2004-01-01

Micro-liquid of dilute sulfuric acid deposited on SUS304 steel surface were observed with the ac non-contact mode of an atomic force microscopy (AFM), and the detail of the corrosion process caused by them was investigated with the contact mode of the AFM, X-ray photoelectron spectroscopy (XPS) and wavelength dispersive X-ray spectroscopy (WDXS). As a result, even not applying bias voltages between the tip of the cantilever and the specimen, micro-liquid of sulfuric acid can be successfully imaged using the ac non-contact mode of AFM. Two shapes of micro-acid, i.e., micro-droplets and micro-films, were found to co-exist on the specimen surface. On areas covered by micro-films of acid, only small corrosion product particles appeared and no corrosion pits were found. Beneath micro-droplets, corrosion reaction continue to produce pits until they were all consumed to form a corrosion product (mainly iron oxides) with almost the same shape with the droplet. The total corrosion reaction time was speculated to be between 690 and 1500 ks. The corrosion product formed from micro-droplets was believed to be a process of accumulating small corrosion product particles from the liquid/substrate interface to the surface of the formerly produced corrosion product. The XPS and WDXS analysis also supports the above results

An attempt of assessing the production perspectives concerning malleable iron castings

Directory of Open Access Journals (Sweden)

M.S. Soiński

2009-07-01

Full Text Available The paper presents a historical outline of production of the malleable cast iron castings on the territory of Poland during the past over a hundred years. There have been also gathered data concerning the total quantity of castings and the quantity of malleable iron and nodular iron castings produced in twelve selected countries over the period from 1993 to 2006. The percentage of malleable iron to total production of castings, and for a purpose of comparison the percentage of nodular cast iron to total production of castings, has been determined for these countries. A distinct decreasing tendency can be seen with respect to the production of malleable iron castings, while an increasing trend exists in production of nodular iron castings.

Corrosion Chemistry in Inhibited HDA.

Science.gov (United States)

1980-11-30

which are likely to resemble authentic Modified HDA corrosion products, and reactions of a range of metal fluorides with difluorphosphoric acid have i...Introduction 10 (b) Solutions of HF in nitric acid and in HDA 10 (c) Solutions of PF5 in HDA 10 (d) Solutions of HPO 2 F2 in HDA 15 (e) Solutions of...of metals with HPO F in HDA 2 2 solution. 166 Iron. 166 Nickel. 166 (c) Reactions of metal fluorides with difluorophosphoric acid . 169 B-FeF 3.3H 2 0

Investigations of the diverse corrosion products on steel in a hydrogen sulfide environment

International Nuclear Information System (INIS)

Bai, Pengpeng; Zheng, Shuqi; Zhao, Hui; Ding, Yu; Wu, Jian; Chen, Changfeng

2014-01-01

Highlights: • Diverse corrosion products on steel are investigated in H 2 S environment. • The sequence of the main corrosion products is mackinawite + cubic FeS → troilite. • The large single beam-shaped troilite has a growth pattern along the c axis. • The flower-like troilite develops from beam- or hexagonal wire-shaped grains. • The corresponding crystal structure and morphology of the products are provided. - Abstract: The corrosion products of carbon steel in aqueous H 2 S environment are investigated. The products, which include mackinawite, cubic FeS, troilite, and pyrite, are characterized through their shapes, chemical compositions and crystal structures. Mackinawite appears with a flake shape. Cubic FeS has a perfect/truncated octahedral shape, and pyrite is framboid-shaped. Flower-shaped troilite is developed from beam- or hexagonal wire-shaped grains by electrostatic interactions along a certain lattice plane. The large single beam-shaped troilite has a growth pattern along the c axis. The corresponding crystal structure and micro-morphology of the corrosion products are provided, and the three-dimensional models of them are generated

Corrosion of canister materials for radioactive waste disposal

International Nuclear Information System (INIS)

Kienzler, Bernhard

2017-01-01

In the period between 1980 and 2004, corrosion studies on various metallic materials have been performed at the Research Center Karlsruhe. The objectives of these experimental studies addressed mainly the performance of canister materials for heat producing, high-level wastes and spent nuclear fuels for a repository in a German salt dome. Additional studies covered the performance of steels for packaging wastes with negligible heat production under conditions to be expected in rocksalt and in the Konrad iron ore mine. The results of the investigations have been published in journals and conference proceedings but also in ''grey literature''. This paper presents a summary of the results of corrosion experiments with fine-grained steels and nodular cast steel.

Corrosion and magnetic properties of encapsulated carbonyl iron particles in aqueous suspension by inorganic thin films for magnetorheological finishing application

Science.gov (United States)

Esmaeilzare, Amir; Rezaei, Seyed Mehdi; Ramezanzadeh, Bahram

2018-04-01

Magnetorheological fluid is composed of micro-size carbonyl iron (CI) particles for polishing of optical substrates. In this paper, the corrosion resistance of carbonyl iron (CI) particles modified with three inorganic thin films based on rare earth elements, including cerium oxide (CeO2), lanthanum oxide (La2O3) and praseodymium oxide (Pr2O3), was investigated. The morphology and chemistry of the CI-Ce, CI-Pr and CI-La particles were examined by high resolution Field Emission-Scanning Electron Microscopy (FE-SEM), X-ray energy dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests were carried out to investigate the corrosion behavior of CI particles in aquatic environment. In addition, the Vibrating Sample Magnetometer (VSM) technique was utilized for determination of magnetic saturation properties of the coated particles. Afterwards, gas pycnometry and contact angle measurement methods were implemented to evaluate the density and hydrophilic properties of these particles. The results showed that deposition of all thin films increased the hydrophilic nature of these particles. In addition, it was observed that the amount of magnetic saturation properties attenuation for Pr2O3 and La2O3 films is greater than the CeO2 film. The EIS and polarization tests results confirmed that the CI-Ce had the maximum corrosion resistant among other samples. In addition, the thermogravimetric analysis (TGA) showed that the ceria coating provided particles with enhanced surface oxidation resistance.

Combined geochemical and electrochemical methodology to quantify corrosion of carbon steel by bacterial activity

International Nuclear Information System (INIS)

Schutz, Marta K.; Moreira, Rebeca; Tribollet, Bernard; Vivier, Vincent; Bildstein, Olivier; Lartigue, Jean-Eric; Libert, Marie; Schlegel, Michel L.

2014-01-01

The availability of respiratory substrates, such as H 2 and Fe(II,III) solid corrosion products within nuclear waste repository, will sustain the activities of hydrogen-oxidizing bacteria (HOB) and iron-reducing bacteria (IRB). This may have a direct effect on the rate of carbon steel corrosion. This study investigates the effects of Shewanella oneidensis (an HOB and IRB model organism) on the corrosion rate by looking at carbon steel dissolution in the presence of H 2 as the sole electron donor. Bacterial effect is evaluated by means of geochemical and electrochemical techniques. Both showed that the corrosion rate is enhanced by a factor of 2-3 in the presence of bacteria. The geochemical experiments indicated that the composition and crystallinity of the solid corrosion products (magnetite and vivianite) are modified by bacteria. Moreover, the electrochemical experiments evidenced that the bacterial activity can be stimulated when H 2 is generated in a small confinement volume. In this case, a higher corrosion rate and mineralization (vivianite) on the carbon steel surface were observed. The results suggest that the mechanism likely to influence the corrosion rate is the bioreduction of Fe(III) from magnetite coupled to the H 2 oxidation. (authors)

Evolution of carbon steel corrosion in feedwater conditions reproduce by the Fortrand loop

International Nuclear Information System (INIS)

Delaunay, Sophie; Bescond, Aurelien; Mansour, Carine; Bretelle, Jean-Luc

2012-09-01

Fouling and tubes support plate blockage of steam generators (SG) are major problems in the secondary circuit of pressurized water reactor (PWR) plants. Corrosion products (CP) responsible of these phenomena are mainly constituted of magnetite. Limit the amount of these CP, generated in the feedwater system and transported to SG, constitutes one way to limit fouling and blockage of SGs. This work requires the understanding of CP behaviour in the feedwater system conditions. A specific experimental circulating water loop, FORTRAND, was built at EDF to follow the formation, the transport and the deposition of iron oxides in representative conditions of the secondary circuit feedwater system. The test section operating at high temperature (up to 250 deg. C) is made in carbon steel and includes three removable segments while all the other parts of the loop are made in stainless steel. First results confirm the formation of iron oxides on carbon steel and stainless steel surface in the conditions of PWR secondary circuits. The surface characterizations show that magnetite is the corrosion product formed on carbon steel and stainless steel at 220 deg. C and goethite is formed at room temperature on stainless steel. The aim of the most recent tests performed in FORTRAND loop was to follow the evolution of corrosion in the feedwater conditions. Tests were performed in one-phase flow conditions at 150 L.h -1 with a linear velocity of 0.82 m/s at 220 deg. C in morpholine/ammonia/hydrazine medium, at pH 25C equal to 9.2. To conduct this study, a removable segment constituted by ten tubes was added to the loop. Several tests were performed to follow the deposit thickness, the iron lost in solution and the oxide morphology with time from two to nine hundred sixty hours. Chemical conditions were controlled and the reproducibility of the results was confirmed by the observation of three tubes at each test. SEM pictures present kinetics with three steps: after the first hours the

Characterization of corrosion products of Zn and Zn–Mg–Al coated steel in a marine atmosphere

International Nuclear Information System (INIS)

Diler, E.; Rouvellou, B.; Rioual, S.; Lescop, B.; Nguyen Vien, G.; Thierry, D.

2014-01-01

Highlights: • The corrosion behaviour of Zn–Mg–Al alloy in marine environment is characterized. • Zn–Mg–Al alloy shows a better corrosion resistance than Zn. • Strong enhancement of NaZn 4 Cl(OH) 6 SO 4 ·6H 2 O in the corrosion products is observed. • Al 3+ and Mg 2+ induced quenching effects in corrosion activity are described. - Abstract: The corrosion behaviour of pure zinc and zinc–magnesium–aluminium alloy (ZMA) has been studied during 6 months of exposure in marine environment (Brest, France). The composition of corrosion products is analysed using infrared spectroscopy (FTIR), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). An improved corrosion resistance of ZMA is observed. This improvement is found to be connected to Mg 2+ and Al 3+ induced quenching of corrosion activity and to the enhancement of NaZn 4 Cl(OH) 6 SO 4 ·6H 2 O in the formed corrosion product

Aging study on carboxymethyl cellulose-coated zero-valent iron nanoparticles in water: Chemical transformation and structural evolution

Energy Technology Data Exchange (ETDEWEB)

Dong, Haoran, E-mail: dongh@hnu.edu.cn [College of Environmental Science and Engineering, Hunan University, Changsha, Hunan 410082 (China); Key Laboratory of Environmental Biology and Pollution Control (Hunan University), Ministry of Education, Changsha, Hunan 410082 (China); Zhao, Feng; Zeng, Guangming; Tang, Lin; Fan, Changzheng; Zhang, Lihua; Zeng, Yalan; He, Qi; Xie, Yankai; Wu, Yanan [College of Environmental Science and Engineering, Hunan University, Changsha, Hunan 410082 (China); Key Laboratory of Environmental Biology and Pollution Control (Hunan University), Ministry of Education, Changsha, Hunan 410082 (China)

2016-07-15

Highlights: • The chemical transformation and structural evolution of CMC-nZVI were investigated. • CMC could slow down the aging rate of nZVI and alter the species transformation. • Fe{sub 3}O{sub 4} and/or γ-Fe{sub 2}O{sub 3} are the dominant corrosion products of bare nZVI after aging. • γ-FeOOH is the primary corrosion product of CMC-nZVI after aging. - Abstract: To assess the long-term fate and the associated risks of nanoscale zero-valent iron (nZVI) used in the water remediation, it is essential to understand the chemical transformations during aging of nZVI in water. This study investigated the compositional and structural evolution of bare nZVI and carboxymethyl cellulose (CMC) coated nZVI in static water over a period of 90 days. Fourier transform infrared spectroscopy (FTIR), Scanning electron microscopy (SEM), X-ray diffraction (XRD) and Raman spectroscopy were used to characterize the corrosion products of nZVI and CMC-nZVI. Results show that both the structures and the compositions of the corrosion products change with the process of aging, but the coating of CMC could slow down the aging rate of nZVI (as indicated by the slower drop in Fe{sup 0} intensity in XRD pattern). For the bare nZVI, magnetite (Fe{sub 3}O{sub 4}) and/or maghemite (γ-Fe{sub 2}O{sub 3}) are the dominant corrosion products after 90 days of aging. However, for the CMC-nZVI, the core-shell spheres collapses to acicular-shaped structures after aging with crystalline lepidocrocite (γ-FeOOH) as the primary end product. Moreover, more lepidocrocite present in the corrosion products of CMC-nZVI with higher loading of CMC, which reveals that the CMC coating could influence the transformation of iron oxides.

Aging study on carboxymethyl cellulose-coated zero-valent iron nanoparticles in water: Chemical transformation and structural evolution

International Nuclear Information System (INIS)

Dong, Haoran; Zhao, Feng; Zeng, Guangming; Tang, Lin; Fan, Changzheng; Zhang, Lihua; Zeng, Yalan; He, Qi; Xie, Yankai; Wu, Yanan

2016-01-01

Highlights: • The chemical transformation and structural evolution of CMC-nZVI were investigated. • CMC could slow down the aging rate of nZVI and alter the species transformation. • Fe_3O_4 and/or γ-Fe_2O_3 are the dominant corrosion products of bare nZVI after aging. • γ-FeOOH is the primary corrosion product of CMC-nZVI after aging. - Abstract: To assess the long-term fate and the associated risks of nanoscale zero-valent iron (nZVI) used in the water remediation, it is essential to understand the chemical transformations during aging of nZVI in water. This study investigated the compositional and structural evolution of bare nZVI and carboxymethyl cellulose (CMC) coated nZVI in static water over a period of 90 days. Fourier transform infrared spectroscopy (FTIR), Scanning electron microscopy (SEM), X-ray diffraction (XRD) and Raman spectroscopy were used to characterize the corrosion products of nZVI and CMC-nZVI. Results show that both the structures and the compositions of the corrosion products change with the process of aging, but the coating of CMC could slow down the aging rate of nZVI (as indicated by the slower drop in Fe"0 intensity in XRD pattern). For the bare nZVI, magnetite (Fe_3O_4) and/or maghemite (γ-Fe_2O_3) are the dominant corrosion products after 90 days of aging. However, for the CMC-nZVI, the core-shell spheres collapses to acicular-shaped structures after aging with crystalline lepidocrocite (γ-FeOOH) as the primary end product. Moreover, more lepidocrocite present in the corrosion products of CMC-nZVI with higher loading of CMC, which reveals that the CMC coating could influence the transformation of iron oxides.

Effect of water chemistry on corrosion of stainless steel and deposition of corrosion products in high temperature pressurised water

International Nuclear Information System (INIS)

Morrison, Jonathan; Cooper, Christopher; Ponton, Clive; Connolly, Brian; Banks, Andrew

2012-09-01

In any water-cooled nuclear reactor, the corrosion of the structural materials in contact with the coolant and the deposition of the resulting oxidised species has long been an operational concern within the power generation industry. Corrosion of the structural materials at all points in the reactor leads to low concentrations of oxidised metal species in the coolant water. The oxidised metal species can subsequently be deposited out as CRUD deposits at various points around the reactor's primary and secondary loops. The deposition of soluble oxidised material at any location in the reactor cooling system is undesirable due to several effects; deposits have a porous structure, capable of incorporating radiologically active material (forming out of core radiation fields) and concentrating aggressively corrosive chemicals, which exacerbate environmental degradation of structural and fuel-cladding materials. Deposits on heat transfer surfaces also limit efficiency of the system as a whole. The work in this programme is an attempt to determine and understand the fundamental corrosion and deposition behaviour under controlled, simulated reactor conditions. The rates of corrosion of structural materials within pressurised water reactors are heavily dependent on the condition of the exposed surface. The effect of mechanical grinding and of electropolishing on the corrosion rate and structure of the resultant oxide film formed on grade 316L stainless steel exposed to high purity water, modified to pH 9.5 and 10.5 at temperatures between 200 and 300 deg. C and pressures of up to 100 bar will be investigated. The corrosion of stainless steel in water via electrochemical oxidation leads to the formation of surface iron, nickel and chromium based spinels. Low concentrations of these spinels can be found dissolved in the coolant water. The solubility of magnetite, stainless steels' major corrosion product, in high purity water will be studied at pH 9.5 to 10.5 at

Design considerations of fission and corrosion product in primary system of MONJU

International Nuclear Information System (INIS)

Yanagisawa, T.; Akagane, K.; Yamamoto, K.; Kawashima, K.

1976-01-01

General influence of fission and corrosion products in primary system on MONJU plant design is reviewed. Various research and development works are now in progress to decrease the generation rate, to remove the products more effectively and to develop the methods of evaluation the behaviour of radioactive products. The inventory and distribution of fission and corrosion products in the primary circuit of MONJU are given. The radiation levels on the primary components are estimated to be several roentgens per hour. (author)

Corrosion study of iron-cobalt alloys for MRI-based propulsion embedded in untethered microdevices operating in the vascular network.

Science.gov (United States)

Pouponneau, Pierre; Savadogo, Oumarou; Napporn, Teko; Yahia, L'hocine; Martel, Sylvain

2010-04-01

Our group have shown in an experiment performed in the carotid artery of a living swine that magnetic gradients generated by a clinical magnetic resonance imaging (MRI) system could propel and navigate untethered medical microdevices and micro-nanorobots in the human vasculature. The main problem with these devices is that the metal necessary for magnetic propulsion may corrode and induce cytotoxic effects. The challenge, then, is to find an alloy with low corrosion yet providing an adequate magnetization level for propulsion in often stringent physiological conditions. Because of their high magnetization, we studied the corrosion behavior of two iron-cobalt alloys, Permendur (49% Fe, 49% Co, 2% V) and Vacoflux 17 (81% Fe, 17% Co, 2% Cr), in physiological solution by potentiodynamic polarization assay, surface analysis, and corrosion electrolyte analysis. Both alloys exhibited low corrosion parameters such as a corrosion potential (E(corr)) of -0.57 V/SCE and E(corr) of -0.42 V/SCE for Vacoflux 17. The surface of Permendur samples was homogenously degraded. Vacoflux 17 surface was impaired by cracks and crevices. Both alloys had a stoichiometric dissolution in the electrolyte, and they released enough cobalt to induce cytotoxic effects. This study concluded that Fe-Co alloys could be used preferably in medical microdevices if they were coated so as not to come in contact with physiological solutions.

High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings: SAM HPCRM Program ? FY04 Annual Report ? Rev. 0 - DARPA DSO & DOE OCRWM Co-Sponsored Advanced Materials Program

Energy Technology Data Exchange (ETDEWEB)

Farmer, J; Haslam, J; Wong, F; Ji, S; Day, S; Branagan, D; Marshall, M; Meacham, B; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Weaver, D; Aprigliano, L; Kohler, L; Bayles, R; Lemieux, E; Wolejsza, T; Martin, F; Yang, N; Lucadamo, G; Perepezko, J; Hildal, K; Kaufman, L; Heuer, A; Ernst, F; Michal, G; Kahn, H; Lavernia, E

2007-09-19

The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an 'integral drip shield' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent.

Mechanical properties of layers of corrosion products at steel / concrete interface

International Nuclear Information System (INIS)

Dehoux, Anita

2012-01-01

To take account of the development of corrosion products layers in residual lifetime calculations of reinforced concrete structures requires a good knowledge of the mechanical properties of these products. Our study aims to determine the mechanical properties of layers of corrosion products. The approach consists of an identification of the microstructure properties complemented by homogenization calculations to calculate a mesoscopic behavior in linear elasticity of layers of corrosion products. The study includes a series of experimental campaigns at the microscopic scale. Vickers micro indentation tests analyzed by a Gaussian mixture model approach allowed the acquisition of hardness and elastic moduli at the microscale. An identification of the microstructure products is performed by Raman microspectrometry. The microstructure's characterization brings valuable information for homogenization calculations. The first approach has consisted of calculations of random media homogenization by self-consistent and generalized self-consistent schemes. In the second approach, effective modulus calculations were performed using numerical microstructures resulting from 2D images taken with an optical microscope. The corpus is composed of samples of different ages and origins, their microstructures were compared. (author) [fr

Long term corrosion of iron in concrete and in atmospheric conditions: a contribution of archaeological analogues to mechanism comprehension

International Nuclear Information System (INIS)

Burger, E.; Demoulin, A.; Dillman, Ph.; Neff, D.; Berge, P.; Burger, E.; Perrin, St.; L'hostis, V.; Dillman, Ph.; Millard, A.

2009-01-01

Full text of publication follows: The prediction of iron (or low alloy steel) corrosion on very long term period is necessary in two different purposes: (i) the preservation and conservation of cultural heritage and (ii) the French storage and repository concept for the radioactive wastes. In order to determine the evolution of corrosion processes for very long period, mechanistic models have been developed. In these models that are based on a phenomenological approach to evaluate the average corrosion rates, two different environments are considered: concrete (steel reinforcements) and atmospheric. The study of archaeological analogues is a very pertinent tool for the validation of these models. First, physico-chemical analysis on old corrosion layers lead to a precise localisation and identification of the phases present in the corrosion system. Moreover, experimental reinduced corrosions of ancient samples under controlled parameters (temperature, relative humidity) bring new insight on the mechanisms involved. In particular, one crucial question related to the wet-dry cycle is the localisation of oxygen reduction sites in the rust layer. For this purpose, specific experiments have been set up to re-corrode the ancient samples in marked medium (using 18 O 2 ). Samples were exposed to cycling between high and low relative humidity, produced by saline saturated solutions. Then cross-sections of samples obtained were investigated by nuclear reaction analysis (NRA) 18 O(p,α) 15 N on the Pierre Sue Laboratory nuclear microprobe. In this presentation the 18 O distribution profiles are discussed and interpreted in order to bring new insight on corrosion mechanisms. A comparative interpretation is made for each medium (concrete and atmosphere)

Material selection and corrosion control practices in petroleum production

International Nuclear Information System (INIS)

Tuttle, R.N.

1980-01-01

The intent of this paper is to review briefly the current state of the art and to discuss some of the anticipated future oil and gas drilling and production activities which may challenge the materials selection and corrosion technologies. The current state of art discussions in this paper have been augmented by providing a list of references so that interested engineers may delve into each subject in more detail as desired. The technological areas which appear to require additional input to meet future needs include high strength tubular goods for sour gas service, corrosion resistant high strength alloys, definition of the effects of pressure, temperature, and fluid composition on corrosion behavior, and fatigue properties of various steels in seawater

In Vitro Iron Bioavailability of Brazilian Food-Based by-Products.

Science.gov (United States)

Chiocchetti, Gabriela M; De Nadai Fernandes, Elisabete A; Wawer, Anna A; Fairweather-Tait, Susan; Christides, Tatiana

2018-05-16

Background : Iron deficiency is a public health problem in many low- and middle-income countries. Introduction of agro-industrial food by-products, as additional source of nutrients, could help alleviate this micronutrient deficiency, provide alternative sources of nutrients and calories in developed countries, and be a partial solution for disposal of agro-industry by-products. Methods : The aim of this study was to determine iron bioavailability of 5 by-products from Brazilian agro-industry (peels from cucumber, pumpkin, and jackfruit, cupuaçu seed peel, and rice bran), using the in vitro digestion/ Caco-2 cell model; with Caco-2 cell ferritin formation as a surrogate marker of iron bioavailability. Total and dialyzable Fe, macronutrients, the concentrations of iron-uptake inhibitors (phytic acid, tannins, fiber) and their correlation with iron bioavailability were also evaluated. Results : The iron content of all by-products was high, but the concentration of iron and predicted bioavailability were not related. Rice bran and cupuaçu seed peel had the highest amount of phytic acid and tannins, and lowest iron bioavailability. Cucumber peels alone, and with added extrinsic Fe, and pumpkin peels with extrinsic added iron, had the highest iron bioavailability. Conclusion : The results suggest that cucumber and pumpkin peel could be valuable alternative sources of bioavailable Fe to reduce iron deficiency in at-risk populations.

Phase Analysis of Corrosion Products from Nuclear Power Plants

International Nuclear Information System (INIS)

Lipka, J.; Slugen, V.; Toth, I.; Hascik, J.; Lehota, M.

2002-01-01

The variability of the properties and the composition of the corrosion products of the stainless CrNi and mild steels in dependence on the conditions (temperature, acidity, etc.) is of such a range that, in practice, it is impossible to determine the properties of the corrosion products for an actual case from the theoretical data only. Since the decontamination processes for the materials of the water-cooled reactor (VVER-440) secondary circuits are in a process of development, it is necessary to draw the needed information by the measurement and analysis of the real specimens. The corrosion layer was separated by scraping the rust off the surface and the powder samples were studied by transmission Moessbauer spectroscopy. It should be noted that the gamma spectroscopic measurements give no evidence of the presence of low-energy gamma radiation emitted from the samples. The scrapped specimen powder was homogenised (using the 50 μm sieve) and fixed into the special holder. The 57 Co in Rh matrix was used as the radioactive Moessbauer source. Measured spectra were fitted using program NORMOS SITE. According to the results obtained from Moessbauer spectra, it is possible to establish that the main component of secondary circuit's corrosion products is magnetite Fe 3 O 4 . Next components are hematite α-Fe 2 O 3 and hydroxide akagenite β-FeOOH, which is characterised by a significant paramagnetic doublet in the middle of the spectra. The sextets corresponding to base materials (martensite and austenite steels) were identified in all measured spectra.

Sulphide production and corrosion in seawaters during exposure to FAME diesel.

Science.gov (United States)

Lee, Jason S; Ray, Richard I; Little, Brenda J; Duncan, Kathleen E; Oldham, Athenia L; Davidova, Irene A; Suflita, Joseph M

2012-01-01

Experiments were designed to evaluate the corrosion-related consequences of storing/transporting fatty acid methyl ester (FAME) alternative diesel fuel in contact with natural seawater. Coastal Key West, FL (KW), and Persian Gulf (PG) seawaters, representing an oligotrophic and a more organic- and inorganic mineral-rich environment, respectively, were used in 60 day incubations with unprotected carbon steel. The original microflora of the two seawaters were similar with respect to major taxonomic groups but with markedly different species. After exposure to FAME diesel, the microflora of the waters changed substantially, with Clostridiales (Firmicutes) becoming dominant in both. Despite low numbers of sulphate-reducing bacteria in the original waters and after FAME diesel exposure, sulphide levels and corrosion increased markedly due to microbial sulphide production. Corrosion morphology was in the form of isolated pits surrounded by an intact, passive surface with the deepest pits associated with the fuel/seawater interface in the KW exposure. In the presence of FAME diesel, the highest corrosion rates measured by linear polarization occurred in the KW exposure correlating with significantly higher concentrations of sulphur and chlorine (presumed sulphide and chloride, respectively) in the corrosion products.

Aluminium alloys containing iron and nickel; Alliages d'aluminium contenant du fer et du nickel

Energy Technology Data Exchange (ETDEWEB)

Coriou, H.; Fournier, R.; Grall, L.; Hure, J. [Commissariat a l' Energie atomique, Centre d' Etudes Nucleaires de Saclay, Departement de Metallurgie et de Chimie Appliquee (France); Herenguel, J.; Lelong, P. [Centre de Recherches d' Antony, des Trefileries et Laminoirs du Havre (France)

1958-07-01

The first part of this report addresses mechanism, kinetics and structure factors of aluminium alloys containing iron and nickel in water and high temperature steam. The studied alloys contain from 0.3 to 0.7 per cent of iron, and 0.2 to 1.0 per cent of nickel. Corrosion resistance and corrosion structure have been studied. The experimental installation, process and samples are presented. Corrosion structures in water at 350 C are identified and discussed (structure of corrosion products, structure of metal-oxide interface), and then in steam at different temperatures (350-395 C). Corrosion kinetics is experimentally studied (weight variation in time) in water at 350 C and in steam at different temperatures. Reactions occurring at over-heated steam (more than 400 C) are studied, and the case of welded alloys is also addressed. The second part addresses the metallurgical mechanism and processes influencing aluminium alloy resistance to corrosion by high temperature water as it appeared that separated phases protect the solid solution through a neighbourhood action. In order to avoid deep local corrosions, it seems necessary to multiply protective phases in an as uniform as possible way. Some processes enabling this result are described. They belong to conventional metallurgy or to powder metallurgy (with sintering and extrusion)

In situ Raman identification of corrosion products on galvanized steel sheets

International Nuclear Information System (INIS)

Bernard, M.C.; Hugot le Goff, A.; Massinon, D.; Phillips, N.; Thierry, D.

1992-01-01

In situ Raman spectroscopy was used to identify corrosion products on zinc immersed in chloride solutions. In aerated 0,03 M NaCl solution, zinc carbonate was identified as the main corrosion product. Even with higher chloride concentrations, for which zinc hydroxychloride was also detected, the carbon dioxide concentration is likely to be the rate controlling factor of the corrosion process. In a confinement experiment, Raman analysis revealed that the upper face of the sample was covered with zinc carbonate, whereas hydroxychlorides were identified on the confined face. This result confirmed the hypothesis of a differential aeration mechanism responsible for the formation of zinc hydroxychloride. This is in good agreement with Raman spectroscopy results obtained in the case of painted galvanized steel

High-Performance Corrosion-Resistant Materials: Iron-Based Amorphous-Metal Thermal-Spray Coatings: SAM HPCRM Program ? FY04 Annual Report ? Rev. 0 - DARPA DSO and DOE OCRWM Co-Sponsored Advanced Materials Program

International Nuclear Information System (INIS)

Farmer, J; Haslam, J; Wong, F; Ji, S; Day, S; Branagan, D; Marshall, M; Meacham, B; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Buffa, E; Blue, C; Rivard, J; Beardsley, M; Weaver, D; Aprigliano, L; Kohler, L; Bayles, R; Lemieux, E; Wolejsza, T; Martin, F; Yang, N; Lucadamo, G; Perepezko, J; Hildal, K; Kaufman, L; Heuer, A; Ernst, F; Michal, G; Kahn, H; Lavernia, E

2007-01-01

The multi-institutional High Performance Corrosion Resistant Materials (HPCRM) Team is cosponsored by the Defense Advanced Projects Agency (DARPA) Defense Science Office (DSO) and the Department of Energy (DOE) Office of Civilian Radioactive Waste Management (OCRWM), and has developed new corrosion-resistant, iron-based amorphous metals that can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The Fe-based corrosion-resistant, amorphous-metal coatings under development may prove of importance for applications on ships. Such coatings could be used as an 'integral drip shield' on spent fuel containers, as well as protective coatings that could be applied over welds, thereby preventing exposure to environments that might cause stress corrosion cracking. In the future, such new high-performance iron-based materials could be substituted for more-expensive nickel-based alloys, thereby enabling a reduction in the $58-billion life cycle cost for the long-term storage of the Nation's spent nuclear fuel by tens of percent

Inspection about the corrosion of metallic archaeological artifacts in ground. 2

Energy Technology Data Exchange (ETDEWEB)

Honda, Takashi; Yamaguchi, Shingo [Hitachi Engineering Co., Ltd., Hitachi, Ibaraki (Japan)

2002-02-01

The corrosion of iron-base archaeological artifacts, which were dug out in Iyomai-7 (Chitose-shi, Hokkaido) and Izumo-Ooyashiro-Keidai (Taisha-machi, Shimane-ken) sites, was investigated by using X-ray CT, XRD, atomic absorption spectroscopy and EDX techniques. While the artifacts such as swords in Iyomai-7 site had been buried in the ground for 400-500 years, metallic iron remained in the swords and the corrosion amounts were estimated to be 2-5 mm. Several artifacts were investigated among a lot of iron rings and nails buried beside huge pillars of the ancient shrine. Those artifacts had been in ground for 730-750 years. The corrosion amounts were estimated to be 3-5 mm. As the both soil environments are supposed to be oxidizing, the outer oxide layers of all species are composed of goethite and soil. Further, it was clarified that perfectly corroded ones had hollow structures. In this study, the sampling method of species, the corrosion environmental factors, and the corrosion kinetic models were also evaluated. (author)

Corrosion and corrosion control

International Nuclear Information System (INIS)

Khanna, A.S.; Totlani, M.K.

1995-01-01

Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

Analysis of corrosion products of carbon steel in wet bentonite

International Nuclear Information System (INIS)

Osada, Kazuo; Nagano, Tetsushi; Nakayama, Shinichi; Muraoka, Susumu

1992-02-01

As a part of evaluation of the long-term durability for the overpack containers for high-level radioactive waste, we have conducted corrosion tests for carbon steel in wet bentonite, a candidate buffer material. The corrosion rates were evaluated by weight difference of carbon steel and corrosion products were analyzed by Fourier transform infrared spectroscopy (FT-IR) and colorimetry. At 40degC, the corrosion rate of carbon steel in wet bentonite was smaller than that in pure water. At 95degC, however, the corrosion rate in wet bentonite was much higher than that in pure water. This high corrosion rate in wet bentonite at 95degC was considered to result from evaporation of moisture in bentonite in contact with the metal. This evaporation led to dryness and then to shrinkage of the bentonite, which generated ununiform contact of the metal with bentonite. Probably, this ununiform contact promoted the local corrosion. The locally corroded parts of specimen in wet bentonite at 95degC were analyzed by Fourier transform infrared microspectroscopy (micro-FT-IR), and lepidocrocite γ-FeO(OH) was found as well as goethite α-FeO(OH). In wet bentonite at 95degC, hematite α-Fe 2 O 3 was identified by means of colorimetry. (author)

Corrosion of canister materials for radioactive waste disposal

Energy Technology Data Exchange (ETDEWEB)

Kienzler, Bernhard [KIT Karlsruhe (Germany). Institut fuer Nukleare Entsorgung (INE)

2017-08-15

In the period between 1980 and 2004, corrosion studies on various metallic materials have been performed at the Research Center Karlsruhe. The objectives of these experimental studies addressed mainly the performance of canister materials for heat producing, high-level wastes and spent nuclear fuels for a repository in a German salt dome. Additional studies covered the performance of steels for packaging wastes with negligible heat production under conditions to be expected in rocksalt and in the Konrad iron ore mine. The results of the investigations have been published in journals and conference proceedings but also in ''grey literature''. This paper presents a summary of the results of corrosion experiments with fine-grained steels and nodular cast steel.

Rôle des bactéries sulfurogènes dans la corrosion du fer Involvment of Sulfidogenic Bacteria in Iron Corrosion

Directory of Open Access Journals (Sweden)

Marchal R.

2006-12-01

Full Text Available Cet article fait le point sur les connaissances concernant l'implication des bactéries sulfurogènes dans la corrosion des aciers au carbone. Après la description de quelques cas récents tirés de l'industrie pétrolière, la physiologie des bactéries sulfurogènes qui jouent le rôle principal dans le mécanisme de la corrosion anaérobie d'origine bactérienne est examinée. La participation des bactéries productrices d'H2S à la constitution de biofilms est une condition importante à la manifestation des phénomènes de corrosion. Les différentes hypothèses de mécanismes décrites par la littérature sont passées en revue. Indépendamment du rôle physicochirnique joué par les sulfures de fer, non couvrants, bons conducteurs électriques, il en ressort que l'acidification résultant du métabolisme cellulaire est un facteur crucial, non seulement en termes d'électrochimie, mais également en termes de croissance microbienne. L'acidification métabolique explique vraisemblablement la fourniture des ions ferreux pour le micro-organisme dans un environnement chargé d'ions sulfures et finalement la persistance de son activité physiologique dans un micro environnement riche en H2S. The involvement of sulfidogenic bacteria in the corrosion of carbon steel is reviewed. After a brief description of some recent cases drawn from the petroleum industry, the physiology of the sulfidogenic bacteria which plays the most important role in the mechanism of anaerobic bacterial corrosion is examined. The involvement of H2S-producing bacteria to the biofilm formation is a prerequisite for biocorrosion. The hypothetical mechanisms described in the literature are reviewed. Regardless of the physicochemical role played by iron sulfides, which have been shown to be non-covering and to have good properties of electric conductivity, the acidification arising from cellular metabolism has been found to be an important parameter, not only in terms of

The corrosion products in the coolant circuits of pressurized water nuclear power plants

International Nuclear Information System (INIS)

Darras, R.

1983-01-01

The characteristics of the corrosion products formed in the primary and secondary coolant circuits of light-water pressurized reactors are reviewed. The problem induced by the pollution of coolants and metallic surface are examined. Then, the recommendations to follow to minimize the disturbing effects of this pollution by the corrosion products are indicated [fr

Investigation of Iron Aluminide Weld Overlays

Energy Technology Data Exchange (ETDEWEB)

Banovic, S.W.; DuPont, J.B.; Levin, B.F.; Marder, A.R.

1999-08-02

Conventional fossil fired boilers have been retrofitted with low NO(sub)x burners in order for the power plants to comply with new clean air regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion typically has been enhanced resulting in premature tube failure. To protect the existing panels from accelerated attack, weld overlay coatings are typically being applied. By depositing an alloy that offers better corrosion resistance than the underlying tube material, the wastage rates can be reduced. While Ni-based and stainless steel compositions are presently providing protection, they are expensive and susceptible to failure via corrosion-fatigue due to microsegregation upon solidification. Another material system presently under consideration for use as a coating in the oxidation/sulfidation environments is iron-aluminum. These alloys are relatively inexpensive, exhibit little microsegregation, and show excellent corrosion resistance. However, their use is limited due to weldability issues and their lack of corrosion characterization in simulated low NO(sub)x gas compositions. Therefore a program was initiated in 1996 to evaluate the use of iron-aluminum weld overlay coatings for erosion/corrosion protection of boiler tubes in fossil fired boilers with low NO(sub)x burners. Investigated properties included weldability, corrosion behavior, erosion resistance, and erosion-corrosion performance.

Corrosion protection with eco-friendly inhibitors

Science.gov (United States)

Shahid, Muhammad

2011-12-01

Corrosion occurs as a result of the interaction of a metal with its environment. The extent of corrosion depends on the type of metal, the existing conditions in the environment and the type of aggressive ions present in the medium. For example, CO3-2 and NO-3 produce an insoluble deposit on the surface of iron, resulting in the isolation of metal and consequent decrease of corrosion. On the other hand, halide ions are adsorbed selectively on the metal surface and prevent formation of the oxide phase on the metal surface, resulting in continuous corrosion. Iron, aluminum and their alloys are widely used, both domestically and industrially. Linear alkylbenzene and linear alkylbenzene sulfonate are commonly used as detergents. They have also been found together in waste water. It is claimed that these chemicals act as inhibitors for stainless steel and aluminum. Release of toxic gases as a result of corrosion in pipelines may lead in certain cases to air pollution and possible health hazards. Therefore, there are two ways to look at the relationship between corrosion and pollution: (i) corrosion of metals and alloys due to environmental pollution and (ii) environmental pollution as a result of corrosion protection. This paper encompasses the two scenarios and possible remedies for various cases, using 'green' inhibitors obtained either from plant extracts or from pharmaceutical compounds. In the present study, the effect of piperacillin sodium as a corrosion inhibitor for mild steel was investigated using a weight-loss method as well as a three-electrode dc electrochemical technique. It was found that the corrosion rate decreased as the concentration of the inhibitor increased up to 9×10-4 M 93% efficiency was exhibited at this concentration.

Alteration of nuclear glass in contact with iron and claystone at 90 °C under anoxic conditions: Characterization of the alteration products after two years of interaction

International Nuclear Information System (INIS)

Schlegel, Michel L.; Martin, Christelle; Brucker, Florence; Bataillon, Christian; Blanc, Cécile; Chorro, Matthieu; Jollivet, Patrick

2016-01-01

The present study investigates the alteration of a fractured glass block in contact with iron and Callovo-Oxfordian claystone at 90 °C under anoxic and water-saturated conditions. The alteration rates and the nature of glass alteration products at the different compact interfaces (glass-clay, glass-iron) and in cracks were assessed by solution chemistry and microscopic-scale techniques (scanning electron microscopy coupled with energy-dispersive X-ray microscopy, microRaman spectroscopy, and X-ray absorption fine structure spectroscopy). A significant but modest (two-fold) increase in glass alteration in contact with steel was observed, leading to an average alteration rate over the experiment of about 0.007–0.014 g/m"2/d. This rate is significantly lower than forward rate r_0 in clay-equilibrated groundwater (1.7 g/m"2/d), indicating that a decrease of the alteration rate was not hindered by the steel presence. The corrosion–alteration interface was made up of successive layers of corrosion products in contact with iron, a layer of Fe silicates, and an altered glass layer enriched in Fe. Characterization of the glass block in direct contact with claystone revealed that the thickness of altered glass was much more important than at the glass-iron interface. The altered glass layer in contact with clay was slightly enriched in Fe and Mg, and depleted in alkali cations. Altered glass layers in cracks were usually limited to fringes thinner than 2 μm, with a thickness decreasing from the crack mouth, indicating that alteration is controlled by transport in the cracks. The fractures were partially filled with calcite and lanthanide hydroxocarbonate precipitates. These results contribute to the understanding of nuclear vitrified waste-iron-corrosion products interactions in a deep geological repository. - Highlights: • Anoxic alteration of glass in contact with iron and clay at 90 °C for two-years. • Alteration rates of 0.015 and 0.5 g/m"2/d at glass-iron

Integrating Mobile Phones into Science Teaching to Help Students Develop a Procedure to Evaluate the Corrosion Rate of Iron in Simulated Seawater

Science.gov (United States)

Moraes, Edgar P.; Confessor, Mario R.; Gasparotto, Luiz H. S.

2015-01-01

This article proposes an indirect method to evaluate the corrosion rate of iron nail in simulated seawater. The official procedure is based on the direct measurement of the specimen's weight loss over time; however, a highly precise scale is required and such equipment may not be easily available. On the other hand, mobile phones equipped with…

Magnetic strength and corrosion of rare earth magnets.