WorldWideScience

Sample records for internal pipeline corrosion

  1. Internal Corrosion Detection in Liquids Pipelines

    Science.gov (United States)

    2012-01-01

    PHMSA project DTRS56-05-T-0005 "Development of ICDA for Liquid Petroleum Pipelines" led to the development of a Direct Assessment (DA) protocol to prioritize locations of possible internal corrosion. The underlying basis LP-ICDA is simple; corrosion ...

  2. REMOTE DETECTION OF INTERNAL PIPELINE CORROSION USING FLUIDIZED SENSORS

    Energy Technology Data Exchange (ETDEWEB)

    Narasi Sridhar; Garth Tormoen; Ashok Sabata

    2005-10-31

    Pipelines present a unique challenge to monitoring because of the great geographical distances they cover, their burial depth, their age, and the need to keep the product flowing without much interruption. Most other engineering structures that require monitoring do not pose such combined challenges. In this regard, a pipeline system can be considered analogous to the blood vessels in the human body. The human body has an extensive ''pipeline'' through which blood and other fluids are transported. The brain can generally sense damage to the system at any location and alert the body to provide temporary repair, unless the damage is severe. This is accomplished through a vast network of fixed and floating sensors combined with a vast and extremely complex communication/decision making system. The project described in this report mimics the distributed sensor system of our body, albeit in a much more rudimentary fashion. Internal corrosion is an important factor in pipeline integrity management. At present, the methods to assess internal corrosion in pipelines all have certain limitations. In-line inspection tools are costly and cannot be used in all pipelines. Because there is a significant time interval between inspections, any impact due to upsets in pipeline operations can be missed. Internal Corrosion Direct Assessment (ICDA) is a procedure that can be used to identify locations of possible internal corrosion. However, the uncertainties in the procedure require excavation and location of damage using more detailed inspection tools. Non-intrusive monitoring techniques can be used to monitor internal corrosion, but these tools also require pipeline excavation and are limited in the spatial extent of corrosion they can examine. Therefore, a floating sensor system that can deposit at locations of water accumulation and communicate the corrosion information to an external location is needed. To accomplish this, the project is divided into four main

  3. A Numerical Corrosion Rate Prediction Method for Direct Assessment of Wet Gas Gathering Pipelines Internal Corrosion

    Directory of Open Access Journals (Sweden)

    Wenlong Jia

    2012-10-01

    Full Text Available The paper introduces a numerical internal corrosion rate prediction method into the internal corrosion direct assessment (ICDA process for wet gas gathering pipelines based on the back propagation (BP, the genetic algorithm (GA and BP, and the particle swarm optimization and BP artificial neural networks (ANNs. The basic data were collected in accordance with the terms established by the National Association of Corrosion Engineers in the Wet Gas Internal Corrosion Direct Assessment (WG-ICDA SP0110, and the corrosion influencing factors, which are the input variables of the ANN model, are identified and refined by the grey relational analysis method. A total of 116 groups of basic data and inspection data from seven gathering pipelines in Sichuan (China are used to develop the numerical prediction model. Ninety-five of the 116 groups of data are selected to train the neural network. The remaining 21 groups of data are chosen to test the three ANNs. The test results show that the GA and BP ANN yield the smallest number of absolute errors and should be selected as the preferred model for the prediction of corrosion rates. The accuracy of the model was validated by another 54 groups of excavation data obtained from pipeline No. 8, whose internal environment parameters are similar to those found in the training and testing pipelines. The results show that the numerical method yields significantly better absolute errors than either the de Waard 95 model or the Top-of-Line corrosion model in WG-ICDA when applying the approach to specific pipelines, and it can be used to investigate a specific pipeline for which the data have been collected and the ANN has been developed in WG-ICDA SP0110.

  4. Underground pipeline corrosion

    CERN Document Server

    Orazem, Mark

    2014-01-01

    Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

  5. On-line internal corrosion monitoring and data management for remote pipelines: a technology update

    Energy Technology Data Exchange (ETDEWEB)

    Wold, Kjell; Stoen, Roar; Jenssen, Hallgeir [Roxar Flow Measurement AS, Stavanger (Norway); Carvalho, Anna Maria [Roxar do Brasil Ltda., Rio de Janeiro, RJ (Brazil)

    2009-07-01

    Internal corrosion monitoring of remote pipelines can be costly and demanding on resources. Online and non-intrusive monitoring directly on the pipe wall can improve the quality of measurements, make installation more convenient and allow more efficient communication of data. The purpose of this paper is to describe a non-intrusive technology, and show examples on field installations of the system. Furthermore, the non-intrusive technology data can be stored, interpreted and combined with conventional (intrusive) system information, in order to get a full picture of internal corrosion profile, corrosion rate and trends regarding the pipeline being monitored. (author)

  6. Monitoring internal corrosion in natural gas pipelines; Monitoracao da corrosao interna em gasodutos

    Energy Technology Data Exchange (ETDEWEB)

    Nobrega, Ana C.V.; Silva, Djalma R.; Pimenta, Gutemberg S. [Universidade Federal do Rio Grande do Norte, Natal, RN (Brazil); Barbosa, Andrea F.F. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

    2003-07-01

    For susceptibilities to the corrosion of the pipelines and equipment made in carbon steel and used by the natural gas, it makes be necessary to identify the acting corrosive agents and monitoring them along time, controlling failures for internal corrosion. Also, of that process it origins the black powder (solid particles) that can not commit the structural integrity of the equipment, but it can also bring the company other implications very serious, like quality of the sold product, as well as stops due to blockages and wastes for erosion of the equipment. The monitoring methodology and control of the corrosion in field consisted of the use of corrosion test equipment, chemical characterization of samples of black powder and liquids and analysis of the operational data of processes and plants. Like this, it was identified for the gas pipeline in analysis the most responsible parameters for the corrosive action of the fluid, establishing a controlling methodology and operational actions to maintain the corrosion rates at safe levels and structural warranty of the same. (author)

  7. Web-based continuous internal corrosion monitoring of a sweet natural gas pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Cauchi, Sam; Vorozcovs, Andrew [Fiber Optic Systems Technology Inc. (FOX-TEK), Bedford, Nova Scotia (Canada)

    2009-07-01

    Inspection of pipelines susceptible to internal corrosion is a key ingredient in maintaining their reliable throughput. While conventional inspection consisting of in line inspection, radiography and ultrasound remain the mainstay of most integrity programs, challenging circumstances in some cases make the availability of such data inadequate, cost prohibitive, and at times entirely unavailable. These scenarios include aggressive internal corrosion, expensive excavation conditions, low or stagnant flow, and non-piggable pipeline segments. While some gas pipelines in these circumstances are considered relatively low risk and low consequence, due to the significant reclamation costs and cleanup time associated with liquid pipelines, those areas identified as being high-risk are often high-consequence and thus require a specialized inspection solution. For areas deemed to be at high-risk, or areas of low-risk with high consequence, Electrical Field Mapping (EFM) has provided a practical solution to safe operation without introducing expensive and potentially dangerous dig programs. Historically, however, this inspection approach has required manual data acquisition as part of a scheduled EFM site visit schedule. Due to the tedious nature of this data acquisition approach, the remoteness of some pipeline inspection sites and the complexity of data analysis, it has been difficult to closely monitor the most critical assets on a continuous basis. The manual component of this approach also often eliminates EFM as a practical solution due to lack of properly trained personnel. In this paper, we will discuss a new approach to data acquisition where data is acquired, transmitted, analyzed, and displayed completely automatically and remotely with virtually no human overhead or recurring operating costs. An overview of the PinPoint monitoring setup covering 180 degrees of pipe circumference is described. This advanced EFM system allows operators to observe, essentially in real

  8. Treatment screening for internal corrosion control of PETROBRAS oil pipelines; Selecao de tratamento para controle da corrosao interna de oleodutos da PETROBRAS

    Energy Technology Data Exchange (ETDEWEB)

    Andrade, Cynthia de Azevedo; Muller, Eduardo Gullo [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Antunes, Warlley Ligorio; Shioya, Nilce Hiromi; Salvador, Angelica Dias [PETROBRAS, RJ (Brazil). Unidade de Negocios da Bacia de Campos

    2005-07-01

    The use of corrosion inhibitors is spread out in oil and gas industry and is the most common methodology to control pipeline internal corrosion. However, their effectiveness depends on the pipeline material, inhibitor composition, flow type and scale characteristics. When a pipeline has heavy scale deposits, thick bacterial biofilm, or oxygen contamination, the corrosion control via filmic inhibitors is not effective. So, the only way to control internal corrosion of an oil pipeline is to primary identifies the corrosive agent and the main corrosion mechanism. The monitoring of the inhibitor efficiency and the determination of minimal residual concentration to prevent corrosion, are also fundamental. In this paper, is presented the criteria used to identify the main corrosion mechanism of oil pipelines, the treatment proposed in each case and the techniques employed in real time corrosion monitoring. (author)

  9. DEVELOPMENT OF AN ENVIRONMENTALLY BENIGN MICROBIAL INHIBITOR TO CONTROL INTERNAL PIPELINE CORROSION

    Energy Technology Data Exchange (ETDEWEB)

    Bill W. Bogan; Brigid M. Lamb; Gemma Husmillo; Kristine Lowe; J. Robert Paterek; John J. Kilbane II

    2004-12-01

    The overall program objective is to develop and evaluate environmentally benign agents or products that are effective in the prevention, inhibition, and mitigation of microbially influenced corrosion (MIC) in the internal surfaces of metallic natural gas pipelines. The goal is to develop one or more environmentally benign (a.k.a. ''green'') products that can be applied to maintain the structure and dependability of the natural gas infrastructure. Various chemicals that inhibit the growth and/or the metabolism of corrosion-associated microbes such as sulfate reducing bacteria, denitrifying bacteria, and methanogenic bacteria were evaluated to determine their ability to inhibit corrosion in experiments utilizing pure and mixed bacterial cultures, and planktonic cultures as well as mature biofilms. Planktonic cultures are easier to inhibit than mature biofilms but several compounds were shown to be effective in decreasing the amount of metal corrosion. Of the compounds tested hexane extracts of Capsicum pepper plants and molybdate were the most effective inhibitors of sulfate reducing bacteria, bismuth nitrate was the most effective inhibitor of nitrate reducing bacteria, and 4-((pyridine-2-yl)methylamino)benzoic acid (PMBA) was the most effective inhibitor of methanogenic bacteria. All of these compounds were demonstrated to minimize corrosion due to MIC, at least in some circumstances. The results obtained in this project are consistent with the hypothesis that any compound that disrupts the metabolism of any of the major microbial groups present in corrosion-associated biofilms shows promise in limiting the amount/rate of corrosion. This approach of controlling MIC by controlling the metabolism of biofilms is more environmentally benign than the current approach involving the use of potent biocides, and warrants further investigation.

  10. MONITORING TECHNOLOGY FOR EARLY DETECTION OF INTERNAL CORROSION FOR PIPELINE INTEGRITY

    Energy Technology Data Exchange (ETDEWEB)

    Glenn M. Light; Sang Y. Kim; Robert L. Spinks; Hegeon Kwun; Patrick C. Porter

    2003-09-01

    Transmission gas pipelines are an important part of energy-transportation infrastructure vital to the national economy. The prevention of failures and continued safe operation of these pipelines are therefore of national interest. These lines, mostly buried, are protected and maintained by protective coating and cathodic protection systems, supplemented by periodic inspection equipped with sensors for inspection. The primary method for inspection is ''smart pigging'' with an internal inspection device that traverses the pipeline. However, some transmission lines are however not suitable for ''pigging'' operation. Because inspection of these ''unpiggable'' lines requires excavation, it is cost-prohibitive, and the development of a methodology for cost-effectively assessing the structural integrity of ''unpiggable'' lines is needed. This report describes the laboratory and field evaluation of a technology called ''magnetostrictive sensor (MsS)'' for monitoring and early detection of internal corrosion in known susceptible sections of transmission pipelines. With the MsS technology, developed by Southwest Research Institute{reg_sign} (SwRI{reg_sign}), a pulse of a relatively low frequency (typically under 100-kHz) mechanical wave (called guided wave) is launched along the pipeline and signals reflected from defects or welds are detected at the launch location in the pulse-echo mode. This technology can quickly examine a long length of piping for defects, such as corrosion wastage and cracking in circumferential direction, from a single test location, and has been in commercial use for inspection of above-ground piping in refineries and chemical plants. The MsS technology is operated primarily in torsional guided waves using a probe consisting of a thin ferromagnetic strip (typically nickel) bonded to a pipe and a number of coil-turns (typically twenty or so turns) wound

  11. DEVELOPMENT OF AN ENVIRONMENTALLY BENIGN MICROBIAL INHIBITOR TO CONTROL INTERNAL PIPELINE CORROSION

    Energy Technology Data Exchange (ETDEWEB)

    J. Robert Paterek; Gemma Husmillo

    2002-07-01

    The overall program objective is to develop and evaluate environmental benign agents or products that are effective in the prevention, inhibition, and mitigation of microbially influenced corrosion (MIC) in the internal surfaces of metallic natural gas pipelines. The goal is one or more environmental benign, a.k.a. ''green'' products that can be applied to maintain the structure and dependability of the natural gas infrastructure. Capsicum sp. extracts and pure compounds were screened for their antimicrobial activity against MIC causing bacteria. Studies on the ability of these compounds to dissociate biofilm from the substratum were conducted using microtiter plate assays. Tests using laboratory scale pipeline simulators continued. Preliminary results showed that the natural extracts possess strong antimicrobial activity being comparable to or even better than the pure compounds tested against strains of sulfate reducers. Their minimum inhibitory concentrations had been determined. It was also found that they possess bactericidal properties at minimal concentrations. Biofilm dissociation activity as assessed by microtiter plate assays demonstrated varying degrees of differences between the treated and untreated group with the superior performance of the extracts over pure compounds. Such is an indication of the possible benefits that could be obtained from these natural products. Confirmatory experiments are underway.

  12. Microbiologically influenced corrosion in petroleum product pipelines--a review.

    Science.gov (United States)

    Muthukumar, N; Rajasekar, A; Ponmariappan, S; Mohanan, S; Maruthamuthu, S; Muralidharan, S; Subramanian, P; Palaniswamy, N; Raghavan, M

    2003-09-01

    Microbiologically influenced corrosion is responsible for most of the internal corrosion problems in oil transportation pipelines and storage tanks. One problematic area in treating gas lines is the occurrence of the stratification of water in the line. Under these conditions, corrosion inhibitors do not come into contact properly and oil and inhibitors undergo degradation. The role of bacteria on oil degradation, the consequences of oil degradation in fuel systems and its influence on corrosion have been explained in detail. Besides, factors influencing on degradation of oil and corrosion inhibitors have also been discussed. Mechanism of microbiologically influenced corrosion in oil pipeline has been explained. Many of the misapplication of biocides/inhibitors occur mainly because the characteristics of biocides/inhibitors are not considered before use in pipeline industry. List of biocides and monitoring programme have been collected from literature and presented.

  13. INTERNAL REPAIR OF PIPELINES

    Energy Technology Data Exchange (ETDEWEB)

    Bill Bruce; Nancy Porter; George Ritter; Matt Boring; Mark Lozev; Ian Harris; Bill Mohr; Dennis Harwig; Robin Gordon; Chris Neary; Mike Sullivan

    2005-07-20

    The two broad categories of fiber-reinforced composite liner repair and deposited weld metal repair technologies were reviewed and evaluated for potential application for internal repair of gas transmission pipelines. Both are used to some extent for other applications and could be further developed for internal, local, structural repair of gas transmission pipelines. Principal conclusions from a survey of natural gas transmission industry pipeline operators can be summarized in terms of the following performance requirements for internal repair: (1) Use of internal repair is most attractive for river crossings, under other bodies of water, in difficult soil conditions, under highways, under congested intersections, and under railway crossings. (2) Internal pipe repair offers a strong potential advantage to the high cost of horizontal direct drilling when a new bore must be created to solve a leak or other problem. (3) Typical travel distances can be divided into three distinct groups: up to 305 m (1,000 ft.); between 305 m and 610 m (1,000 ft. and 2,000 ft.); and beyond 914 m (3,000 ft.). All three groups require pig-based systems. A despooled umbilical system would suffice for the first two groups which represents 81% of survey respondents. The third group would require an onboard self-contained power unit for propulsion and welding/liner repair energy needs. (4) The most common size range for 80% to 90% of operators surveyed is 508 mm (20 in.) to 762 mm (30 in.), with 95% using 558.8 mm (22 in.) pipe. Evaluation trials were conducted on pipe sections with simulated corrosion damage repaired with glass fiber-reinforced composite liners, carbon fiber-reinforced composite liners, and weld deposition. Additional un-repaired pipe sections were evaluated in the virgin condition and with simulated damage. Hydrostatic failure pressures for pipe sections repaired with glass fiber-reinforced composite liner were only marginally greater than that of pipe sections without

  14. Burst strength behaviour of an aging subsea gas pipeline elbow in different external and internal corrosion-damaged positions

    Directory of Open Access Journals (Sweden)

    Geon Ho Lee

    2015-05-01

    Full Text Available Evaluation of the performance of aging structures is essential in the oil and gas industry, where the inaccurate prediction of structural performance can have significantly hazardous consequences. The effects of structure failure due to the significant reduction in wall thickness, which determines the burst strength, make it very complicated for pipeline operators to maintain pipeline serviceability. In other words, the serviceability of gas pipelines and elbows needs to be predicted and assessed to ensure that the burst or collapse strength capacities of the structures remain less than the maximum allowable operation pressure. In this study, several positions of the corrosion in a subsea elbow made of API X42 steel were evaluated using both design formulas and numerical analysis. The most hazardous corrosion position of the aging elbow was then determined to assess its serviceability. The results of this study are applicable to the operational and elbow serviceability needs of subsea pipelines and can help predict more accurate replacement or repair times.

  15. Corrosion Prevention And Control In High Pressure Oil And Gas Transmission Pipelines

    International Nuclear Information System (INIS)

    Hafez, M.T.; Radwan, M.H.; Jones, D.G.

    2004-01-01

    At the start of the 1990s there were concerns over the increasing threat of corrosion to the integrity of high-pressure oil and gas transmission pipelines. For example: corrosion was the major cause of reportable incidents in North America (1]. Corrosion was the major cause of pipeline failure in the Gulf of Mexico [2]. Corrosion in a North American onshore oil pipeline had required over $1 billion in repairs(3]. Internal corrosion along the complete length of pipelines had resulted in replacement[4] . However, the worldwide published failure statistics indicate that the incidents of corrosion are not increasing year on year(5-9]. Indeed, CONCA WE[8,9] statistics (for pipelines In Western Europe) show that the failure rate from corrosion (the most likely failure mode with increasing age) has not increased with pipeline age (Figure 1). In fact the statistics for gas pipelines in Europe

  16. Corrosion induced failure analysis of subsea pipelines

    International Nuclear Information System (INIS)

    Yang, Yongsheng; Khan, Faisal; Thodi, Premkumar; Abbassi, Rouzbeh

    2017-01-01

    Pipeline corrosion is one of the main causes of subsea pipeline failure. It is necessary to monitor and analyze pipeline condition to effectively predict likely failure. This paper presents an approach to analyze the observed abnormal events to assess the condition of subsea pipelines. First, it focuses on establishing a systematic corrosion failure model by Bow-Tie (BT) analysis, and subsequently the BT model is mapped into a Bayesian Network (BN) model. The BN model facilitates the modelling of interdependency of identified corrosion causes, as well as the updating of failure probabilities depending on the arrival of new information. Furthermore, an Object-Oriented Bayesian Network (OOBN) has been developed to better structure the network and to provide an efficient updating algorithm. Based on this OOBN model, probability updating and probability adaptation are performed at regular intervals to estimate the failure probabilities due to corrosion and potential consequences. This results in an interval-based condition assessment of subsea pipeline subjected to corrosion. The estimated failure probabilities would help prioritize action to prevent and control failures. Practical application of the developed model is demonstrated using a case study. - Highlights: • A Bow-Tie (BT) based corrosion failure model linking causation with the potential losses. • A novel Object-Oriented Bayesian Network (OOBN) based corrosion failure risk model. • Probability of failure updating and adaptation with respect to time using OOBN model. • Application of the proposed model to develop and test strategies to minimize failure risk.

  17. INTERNAL REPAIR OF PIPELINES

    Energy Technology Data Exchange (ETDEWEB)

    Robin Gordon; Bill Bruce; Ian Harris; Dennis Harwig; George Ritter; Bill Mohr; Matt Boring; Nancy Porter; Mike Sullivan; Chris Neary

    2004-12-31

    The two broad categories of fiber-reinforced composite liner repair and deposited weld metal repair technologies were reviewed and evaluated for potential application for internal repair of gas transmission pipelines. Both are used to some extent for other applications and could be further developed for internal, local, structural repair of gas transmission pipelines. Principal conclusions from a survey of natural gas transmission industry pipeline operators can be summarized in terms of the following performance requirements for internal repair: (1) Use of internal repair is most attractive for river crossings, under other bodies of water, in difficult soil conditions, under highways, under congested intersections, and under railway crossings. (2) Internal pipe repair offers a strong potential advantage to the high cost of horizontal direct drilling when a new bore must be created to solve a leak or other problem. (3) Typical travel distances can be divided into three distinct groups: up to 305 m (1,000 ft.); between 305 m and 610 m (1,000 ft. and 2,000 ft.); and beyond 914 m (3,000 ft.). All three groups require pig-based systems. A despooled umbilical system would suffice for the first two groups which represents 81% of survey respondents. The third group would require an onboard self-contained power unit for propulsion and welding/liner repair energy needs. (4) The most common size range for 80% to 90% of operators surveyed is 508 mm (20 in.) to 762 mm (30 in.), with 95% using 558.8 mm (22 in.) pipe. Evaluation trials were conducted on pipe sections with simulated corrosion damage repaired with glass fiber-reinforced composite liners, carbon fiber-reinforced composite liners, and weld deposition. Additional un-repaired pipe sections were evaluated in the virgin condition and with simulated damage. Hydrostatic failure pressures for pipe sections repaired with glass fiber-reinforced composite liner were only marginally greater than that of pipe sections without

  18. INTERNAL REPAIR OF PIPELINES

    Energy Technology Data Exchange (ETDEWEB)

    Robin Gordon; Bill Bruce; Ian Harris; Dennis Harwig; George Ritter; Bill Mohr; Matt Boring; Nancy Porter; Mike Sullivan; Chris Neary

    2004-08-17

    The two broad categories of fiber-reinforced composite liner repair and deposited weld metal repair technologies were reviewed and evaluated for potential application for internal repair of gas transmission pipelines. Both are used to some extent for other applications and could be further developed for internal, local, structural repair of gas transmission pipelines. Principal conclusions from a survey of natural gas transmission industry pipeline operators can be summarized in terms of the following performance requirements for internal repair: (1) Use of internal repair is most attractive for river crossings, under other bodies of water, in difficult soil conditions, under highways, under congested intersections, and under railway. (2) Internal pipe repair offers a strong potential advantage to the high cost of horizontal direct drilling when a new bore must be created to solve a leak or other problem. (3) Typical travel distances can be divided into three distinct groups: up to 305 m (1,000 ft.); between 305 m and 610 m (1,000 ft. and 2,000 ft.); and beyond 914 m (3,000 ft.). All three groups require pig-based systems. A despooled umbilical system would suffice for the first two groups which represents 81% of survey respondents. The third group would require an onboard self-contained power unit for propulsion and welding/liner repair energy needs. (4) The most common size range for 80% to 90% of operators surveyed is 508 mm (20 in.) to 762 mm (30 in.), with 95% using 558.8 mm (22 in.) pipe. Evaluation trials were conducted on pipe sections with simulated corrosion damage repaired with glass fiber-reinforced composite liners, carbon fiber-reinforced composite liners, and weld deposition. Additional un-repaired pipe sections were evaluated in the virgin condition and with simulated damage. Hydrostatic failure pressures for pipe sections repaired with glass fiber-reinforced composite liner were only marginally greater than that of pipe sections without liners

  19. Pipeline corrosion prevention by pH stabilization or corrosion inhibitors

    Energy Technology Data Exchange (ETDEWEB)

    Nyborg, Rolf [Institute for Energy Technology, Oslo (Norway)

    2009-07-01

    In many offshore oil and gas projects the pipeline costs are a considerable part of the investment and can become prohibitively high if the corrosivity of the fluid necessitates the use of corrosion resistant alloys instead of carbon steel. Development of more robust and reliable methods for internal corrosion control can increase the application range of carbon steel and therefore have a large economic impact. Corrosion control of carbon steel pipelines has traditionally often been managed by the use of corrosion inhibitors. The pH stabilization technique has been successfully used for corrosion control of several large wet gas pipelines in the last years. This method has advantages over film forming corrosion inhibitors when no or little formation water is produced. The use of corrosion inhibitors in multiphase pipelines implies several challenges which are not fully accounted for in traditional corrosion inhibitor testing procedures. Specialized test procedures have been developed to take account for the presence of emulsions dispersions and sand and clay particles in corrosion inhibitor testing. (author)

  20. PIPELINE CORROSION CONTROL IN OIL AND GAS INDUSTRY: A ...

    African Journals Online (AJOL)

    Corrosion in pipelines is one of the major challenges faced by oil and gas industries all over the world. This has made corrosion control or management a major factor to consider before setting up any industry that will transport products via pipelines. In this study the types of corrosion found on system 2A pipeline were; ...

  1. 49 CFR 192.475 - Internal corrosion control: General.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Internal corrosion control: General. 192.475... Control § 192.475 Internal corrosion control: General. (a) Corrosive gas may not be transported by... taken to minimize internal corrosion. (b) Whenever any pipe is removed from a pipeline for any reason...

  2. Pipeline corrosion assessment using embedded Fiber Bragg grating sensors

    Science.gov (United States)

    Liang, Xiao; Huang, Ying; Galedari, Sahar Abuali; Azarmi, Fardad

    2015-04-01

    Corrosion is a leading cause of failure in metallic transmission pipelines. It significantly impacts the reliability and safety of metallic pipelines. An accurate assessment of corrosion status of the pipelines would contribute to timely pipeline maintenance and repair and extend the service life of the associated pipelines. To assess pipeline corrosion, various technologies have been investigated and the pipe-to-soil voltage potential measurement was commonly applied. However, remote and real-time corrosion assessment approaches are in urgent needs but yet achieved. Fiber optic sensors, especially, fiber Bragg gating (FBG) sensors, with unique advantages of real-time sensing, compactness, immune to EMI and moisture, capability of quasi-distributed sensing, and long life cycle, will be a perfect candidate for longterm pipeline corrosion assessment. In this study, FBG sensors are embedded inside pipeline external coating for corrosion monitoring of on-shore buried metallic transmission pipelines. Detail sensing principle, sensor calibration and embedment are introduced in this paper together with experimental corrosion evaluation testing ongoing. Upon validation, the developed sensing system could serve the purpose of corrosion monitoring to the numerous metallic pipelines across nation and would possibly reduce the pipeline corrosion induced tragedies.

  3. INTERNAL REPAIR OF PIPELINES

    Energy Technology Data Exchange (ETDEWEB)

    Robin Gordon; Bill Bruce; Ian Harris; Dennis Harwig; Nancy Porter; Mike Sullivan; Chris Neary

    2004-04-12

    The two broad categories of deposited weld metal repair and fiber-reinforced composite liner repair technologies were reviewed for potential application for internal repair of gas transmission pipelines. Both are used to some extent for other applications and could be further developed for internal, local, structural repair of gas transmission pipelines. Preliminary test programs were developed for both deposited weld metal repair and for fiber-reinforced composite liner repair. Evaluation trials have been conducted using a modified fiber-reinforced composite liner provided by RolaTube and pipe sections without liners. All pipe section specimens failed in areas of simulated damage. Pipe sections containing fiber-reinforced composite liners failed at pressures marginally greater than the pipe sections without liners. The next step is to evaluate a liner material with a modulus of elasticity approximately 95% of the modulus of elasticity for steel. Preliminary welding parameters were developed for deposited weld metal repair in preparation of the receipt of Pacific Gas & Electric's internal pipeline welding repair system (that was designed specifically for 559 mm (22 in.) diameter pipe) and the receipt of 559 mm (22 in.) pipe sections from Panhandle Eastern. The next steps are to transfer welding parameters to the PG&E system and to pressure test repaired pipe sections to failure. A survey of pipeline operators was conducted to better understand the needs and performance requirements of the natural gas transmission industry regarding internal repair. Completed surveys contained the following principal conclusions: (1) Use of internal weld repair is most attractive for river crossings, under other bodies of water, in difficult soil conditions, under highways, under congested intersections, and under railway crossings. (2) Internal pipe repair offers a strong potential advantage to the high cost of horizontal direct drilling (HDD) when a new bore must be created

  4. Influence of remanent magnetization on pitting corrosion in pipeline steel

    Energy Technology Data Exchange (ETDEWEB)

    Espina-Hernandez, J. H. [ESIME Zacatenco, SEPI Electronica Instituto Politecnico Nacional Mexico, D. F. (Mexico); Caleyo, F.; Hallen, J. M. [DIM-ESIQIE, Instituto Politecnico Nacional Mexico D. F. (Mexico); Lopez-Montenegro, A.; Perez-Baruch, E. [Pemex Exploracion y Produccion, Region Sur Villahermosa, Tabasco (Mexico)

    2010-07-01

    Statistical studies performed in Mexico indicate that leakage due to external pitting corrosion is the most likely cause of failure of buried pipelines. When pipelines are inspected with the magnetic flux leakage (MFL) technology, which is routinely used, the magnetization level of every part of the pipeline changes as the MFL tool travels through it. Remanent magnetization stays in the pipeline wall after inspection, at levels that may differ from a point to the next. This paper studies the influence of the magnetic field on pitting corrosion. Experiments were carried out on grade 52 steel under a level of remanent magnetization and other laboratory conditions that imitated the conditions of a pipeline after an MLF inspection. Non-magnetized control samples and magnetized samples were subjected to pitting by immersion in a solution containing chlorine and sulfide ions for seven days, and then inspected with optical microscopy. Results show that the magnetic field in the pipeline wall significantly increases pitting corrosion.

  5. Risk evaluation on internal corrosion of a gas pipeline cut section based on metal mechanic tests and physiochemical analysis of the solids deposited in the pipes; Determinacion del riesgo por corrosion interna de un tramo cortado de una linea de transporte de gas natural a partir de ensayos metalmecanicos y del analisis fisicoquimico de los solidos depositados en la tuberia

    Energy Technology Data Exchange (ETDEWEB)

    Ditta Sarmiento, Johanna Milena [PETROBRAS International (BRASPETRO) (Colombia). Ingenieria de Corrosion DPSU

    2003-07-01

    After inspecting a one of the most important pipelines in Colombia, using intelligent tool, the pipe sections were selected that presented losses of thickness which probably they would be risking integrity of the same one and after, these sections were cut and replaced. To one of the cut sections a study with the objective was made him establish the present forms of corrosion and to determine the phenomena that influenced the presence of the damages. For this study were moderate thicknesses of the wall of the tube and was determined the criticality comparing it with its nominal thickness, according to Standard ASME B - 31G. Taking advantage of the presence solids in the surface, one became both, physical and chemical analysis, DRX and elementary analysis, with the objective to determine its origin and to correlate it with the types of corrosion that were in the line. The morphology that determined were Microbiological Influenced Corrosion, Erosion - Corrosion, Pitting and CO2 corrosion. Then, from all this information the analysis becomes of risks by internal corrosion in pipeline, the plan of mitigation and the plans of monitoring and inspection of the line to avoid the presence of anyone of these forms of corrosion in the future immediate. (author)

  6. Stochastic process corrosion growth models for pipeline reliability

    International Nuclear Information System (INIS)

    Bazán, Felipe Alexander Vargas; Beck, André Teófilo

    2013-01-01

    Highlights: •Novel non-linear stochastic process corrosion growth model is proposed. •Corrosion rate modeled as random Poisson pulses. •Time to corrosion initiation and inherent time-variability properly represented. •Continuous corrosion growth histories obtained. •Model is shown to precisely fit actual corrosion data at two time points. -- Abstract: Linear random variable corrosion models are extensively employed in reliability analysis of pipelines. However, linear models grossly neglect well-known characteristics of the corrosion process. Herein, a non-linear model is proposed, where corrosion rate is represented as a Poisson square wave process. The resulting model represents inherent time-variability of corrosion growth, produces continuous growth and leads to mean growth at less-than-one power of time. Different corrosion models are adjusted to the same set of actual corrosion data for two inspections. The proposed non-linear random process corrosion growth model leads to the best fit to the data, while better representing problem physics

  7. Correlation between designed wall thickness of gas pipelines and external and internal corrosion processes; Adequacao de espessura de parede projetada em funcao de processos de corrosao externa e interna em gasodutos

    Energy Technology Data Exchange (ETDEWEB)

    Gomes, Jose Antonio da Cunha Ponciano [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE). Programa de Engenharia Metalurgica

    2004-07-01

    Corrosion control on gas pipelines plays an important role on the assessment of pipeline integrity and reliability. In many countries a great extension of buried pipelines is used on transport and distribution systems. This extension will be certainly increased in a near future due to the increasing consumption of natural gas. Inadequate corrosion control can drive to pipeline failures, bringing up the possibility of accidents in populated or environmental protected areas, bringing together severe economical, legal and environmental consequences. Corrosion is frequently considered as a natural and inevitable phenomenon. Based upon this assumption, some recommendations are included on design standards of gas pipelines in order to compensate its detrimental effect. The aim of this work is to present a review of the correlation between external corrosion process and the guidelines established during the project phase of gas pipelines. It is intended to contribute for a better understanding of the impacts of corrosion on integrity, reliability and readiness of gas transport and distribution systems. Some aspects regarding external corrosion of pipelines extracted from technical papers will be summarised. Information provided will be compared to design criterion prescribed by the NBR 12712 Standard. (author)

  8. 49 CFR 195.557 - Which pipelines must have coating for external corrosion control?

    Science.gov (United States)

    2010-10-01

    ... corrosion control? 195.557 Section 195.557 Transportation Other Regulations Relating to Transportation...) PIPELINE SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.557 Which pipelines must have coating for external corrosion control? Except bottoms of aboveground breakout tanks, each...

  9. The Corrosion control in the Bolivia-Brazil Gas Pipeline; O controle da corrosao no Gasoduto Bolivia-Brasil

    Energy Technology Data Exchange (ETDEWEB)

    Coelho, Jorge Fernando Pereira [TBG - Transportadora Brasileira Gasoduto Bolivia Brasil S.A., Rio de Janeiro, RJ (Brazil)

    2003-07-01

    This paper presents the techniques and procedures adopted for the corrosion control of the Bolivia-Brazil Gas Pipeline. In buried pipes, the corrosion process may occur on the external surface in contact with the surrounding soil as well on the internal surface in contact with the conveyed fluid, being necessary the simultaneous mitigation of the both processes. (author)

  10. Shearography: An alternative method of NDE for analysis of corrosion in petroleum pipeline

    International Nuclear Information System (INIS)

    Mohd Yusnisyam Yusof; Wan Saffiey Wan Abdullah

    2009-01-01

    This paper discusses the use of shearography as an alternative method of NDE for analysis of corrosion in petroleum pipeline. Shearography reveals direct information about defect induced stress which utilized the laser wave front pattern on the inspected object. In this study, the laser shearography technique was used to measure the derivative displacement of 7 mm thickness carbon steel pipe wall surface with simulated corrosion area at internal wall. The wave front pattern of internal wall corrosion in petroleum pipeline will be constructed to 3D image profiles in order to measure the severity and magnitude of material deformation. The process may involve of optical phase stepping procedure and the image processing algorithm for wrapped and unwrapped phase image at the deformation area. The unwrapped phase image can be meshed plot which finally lead to 3D image profiles. The phase stepping procedure in this analysis was selected by utilizing four phase stepping procedure using piezoelectric transducer (PZT) attached with optical mirror. (author)

  11. PIPELINE CORROSION CONTROL IN OIL AND GAS INDUSTRY: A ...

    African Journals Online (AJOL)

    user

    compared to other methods and thus constant monitoring is needed to achieve optimum efficiency. Keywords: Corrosion, Cathodic ... no impress current. This shows the difference between the pipe/soil potential and the natural potential. Table 1: Material/Specification for system 2A pipeline. Specifications. Designation.

  12. Microorganisms Associated with Corrosion of Water Pipelines in ...

    African Journals Online (AJOL)

    Micro organisms associated with corrosion of water pipelines in Barkin-Sale, Bosso, Chanchaga, Keteren-Gwari, Maikunkele and Kwangila areas of Minna metropolis in Niger State of Nigeria were isolated. Corroded water pipes and soil samples were analysed for microbiological and physicochemical properties between ...

  13. Crude Oil Corrosion Fatigue of L485MB Pipeline Steel

    Czech Academy of Sciences Publication Activity Database

    Gajdoš, Lubomír; Šperl, Martin; Bystrianský, J.

    2015-01-01

    Roč. 137, č. 5 (2015), 051401 ISSN 0094-9930 R&D Projects: GA TA ČR(CZ) TE02000162 Institutional support: RVO:68378297 Keywords : corrosion fatigue * crude oil * pipeline steel * S–N curve * separated water Subject RIV: JI - Composite Materials Impact factor: 0.476, year: 2015 http://pressurevesseltech.asmedigitalcollection.asme.org/article.aspx?articleID=2107675

  14. Engineering considerations for corrosion monitoring of gas gathering pipeline systems

    Energy Technology Data Exchange (ETDEWEB)

    Braga, T.G.; Asperger, R.G.

    1987-01-01

    Proper corrosion monitoring of gas gathering pipelines requires a system review to determine the appropriate monitor locations and types of monitoring techniques. This paper develops and discusses a classification of conditions such as flow regime and gas composition. Also discussed are junction categories which, for corrosion monitoring, need to be considered from two points of view. The first is related to fluid flow in the line and the second is related corrosion inhibitor movement along the pipeline. The appropriate application of the various monitoring techniques such as coupons, hydrogen detectors, electrical resistance probe and linear polarization probes are discussed in relation to flow regime and gas composition. Problems caused by semi-conduction from iron sulfide are considered. Advantages and disadvantages of fluid gathering methods such as pots and flow-through drips are discussed in relation to their reliability as on-line monitoring locations.

  15. Markov chain modelling of pitting corrosion in underground pipelines

    International Nuclear Information System (INIS)

    Caleyo, F.; Velazquez, J.C.; Valor, A.; Hallen, J.M.

    2009-01-01

    A continuous-time, non-homogenous linear growth (pure birth) Markov process has been used to model external pitting corrosion in underground pipelines. The closed form solution of Kolmogorov's forward equations for this type of Markov process is used to describe the transition probability function in a discrete pit depth space. The identification of the transition probability function can be achieved by correlating the stochastic pit depth mean with the deterministic mean obtained experimentally. Monte-Carlo simulations previously reported have been used to predict the time evolution of the mean value of the pit depth distribution for different soil textural classes. The simulated distributions have been used to create an empirical Markov chain-based stochastic model for predicting the evolution of pitting corrosion depth and rate distributions from the observed properties of the soil. The proposed model has also been applied to pitting corrosion data from pipeline repeated in-line inspections and laboratory immersion experiments.

  16. Failure analysis of high strength pipeline with single and multiple corrosions

    International Nuclear Information System (INIS)

    Chen, Yanfei; Zhang, Hong; Zhang, Juan; Li, Xin; Zhou, Jing

    2015-01-01

    Highlights: • We study failure of high strength pipelines with single corrosion. • We give regression equations for failure pressure prediction. • We propose assessment procedure for pipelines with multiple corrosions. - Abstract: Corrosion will compromise safety operation of oil and gas pipelines, accurate determination of failure pressure finds importance in residual strength assessment and corrosion allowance design of onshore and offshore pipelines. This paper investigates failure pressure of high strength pipeline with single and multiple corrosions using nonlinear finite element analysis. On the basis of developed regression equations for failure pressure prediction of high strength pipeline with single corrosion, the paper proposes an assessment procedure for predicting failure pressure of high strength pipeline with multiple corrosions. Furthermore, failure pressures predicted by proposed solutions are compared with experimental results and various assessment methods available in literature, where accuracy and versatility are demonstrated

  17. Effect of Pseudomonas fluorescens on Buried Steel Pipeline Corrosion.

    Science.gov (United States)

    Spark, Amy J; Law, David W; Ward, Liam P; Cole, Ivan S; Best, Adam S

    2017-08-01

    Buried steel infrastructure can be a source of iron ions for bacterial species, leading to microbiologically influenced corrosion (MIC). Localized corrosion of pipelines due to MIC is one of the key failure mechanisms of buried steel pipelines. In order to better understand the mechanisms of localized corrosion in soil, semisolid agar has been developed as an analogue for soil. Here, Pseudomonas fluorescens has been introduced to the system to understand how bacteria interact with steel. Through electrochemical testing including open circuit potentials, potentiodynamic scans, anodic potential holds, and electrochemical impedance spectroscopy it has been shown that P. fluorescens increases the rate of corrosion. Time for oxide and biofilms to develop was shown to not impact on the rate of corrosion but did alter the consistency of biofilm present and the viability of P. fluorescens following electrochemical testing. The proposed mechanism for increased corrosion rates of carbon steel involves the interactions of pyoverdine with the steel, preventing the formation of a cohesive passive layer, after initial cell attachment, followed by the formation of a metal concentration gradient on the steel surface.

  18. Optimal inspection planning for onshore pipelines subject to external corrosion

    International Nuclear Information System (INIS)

    Gomes, Wellison J.S.; Beck, André T.; Haukaas, Terje

    2013-01-01

    Continuous operation of pipeline systems involves significant expenditures in inspection and maintenance activities. The cost-effective safety management of such systems involves allocating the optimal amount of resources to inspection and maintenance activities, in order to control risks (expected costs of failure). In this context, this article addresses the optimal inspection planning for onshore pipelines subject to external corrosion. The investigation addresses a challenging problem of practical relevance, and strives for using the best available models to describe random corrosion growth and the relevant limit state functions. A single pipeline segment is considered in this paper. Expected numbers of failures and repairs are evaluated by Monte Carlo sampling, and a novel procedure is employed to evaluate sensitivities of the objective function with respect to design parameters. This procedure is shown to be accurate and more efficient than finite differences. The optimum inspection interval is found for an example problem, and the robustness of this optimum to the assumed inspection and failure costs is investigated. It is shown that optimum total expected costs found herein are not highly sensitive to the assumed costs of inspection and failure. -- Highlights: • Inspection, repair and failure costs of pipeline systems considered. • Optimum inspection schedule (OIS) obtained by minimizing total expected life-cycle costs. • Robustness of OIS evaluated w.r.t. estimated costs of inspection and failure. • Accurate non-conservative models of corrosion growth employed

  19. Addressing stress corrosion cracking on multi layer pipeline coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Hardy, Scott B.; Marr, James E. [Tuboscope Pipeline Services, Houston, TX (United States); Willmot, Martyn [Jotun Group (Norway); Norman, David [David Norman Corrosion Control, Cornwall (United Kingdom); Khera, Ashish [Allied Engineering, Portland, ME (United States)

    2005-07-01

    Stress corrosion cracking (SCC) is now recognized by operators worldwide as a significant threat to the safe operation of their pipeline systems. Gas, oil, and refined products lines have all been susceptible to this form of environmentally assisted cracking. As a result, operators and regulators have been incorporating data related to the development and prevalence of SCC into their risk management systems in order that they may effectively address this time-dependant threat. The National Association of Corrosion Engineers (NACE) published the first structured methodology for stress corrosion cracking direct assessment (SCCDA) in 2004 (RP0204-2004). Operators are now beginning to apply the methods outlined in the standard to assess their systems. Research and industry experience have shown that various pipeline coating systems can be more or less effective in preventing the formation and growth of SCC. Newer pipeline coatings, such as multi layer epoxy/extruded polyolefin systems have been widely regarded as effective coating systems to address the threat posed by SCC when they are properly applied. New field studies performed on a pipeline coated with a three layer epoxy/polyethylene system have raised the possibility that operators utilizing these types of coatings may need to reassess how they manage the SCC threat. (author)

  20. 49 CFR 195.579 - What must I do to mitigate internal corrosion?

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false What must I do to mitigate internal corrosion? 195... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.579 What must I do to mitigate internal corrosion? (a) General. If you transport any hazardous liquid or carbon dioxide that...

  1. Flow-accelerated corrosion 2016 international conference

    Science.gov (United States)

    Tomarov, G. V.; Shipkov, A. A.

    2017-05-01

    The paper discusses materials and results of the most representative world forum on the problems of flow-accelerated metal corrosion in power engineering—Flow-Accelerated Corrosion (FAC) 2016, the international conference, which was held in Lille (France) from May 23 through May 27, 2016, sponsored by EdF-DTG with the support of the International Atomic Energy Agency (IAEA) and the World Association of Nuclear Operators (WANO). The information on major themes of reports and materials of the exhibition arranged within the framework of the congress is presented. The statistics on operation time and intensity of FAC wall thinning of NPP pipelines and equipment in the world is set out. The paper describes typical examples of flow-accelerated corrosion damage of condensate-feed and wet-steam pipeline components of nuclear and thermal power plants that caused forced shutdowns or accidents. The importance of research projects on the problem of flow-accelerated metal corrosion of nuclear power units coordinated by the IAEA with the participation of leading experts in this field from around the world is considered. The reports presented at the conference considered issues of implementation of an FAC mechanism in single- and two-phase flows, the impact of hydrodynamic and water-chemical factors, the chemical composition of the metal, and other parameters on the intensity and location of FAC wall thinning localized areas in pipeline components and power equipment. Features and patterns of local and general FAC leading to local metal thinning and contamination of the working environment with ferriferous compounds are considered. Main trends of modern practices preventing FAC wear of NPP pipelines and equipment are defined. An increasing role of computer codes for the assessment and prediction of FAC rate, as well as software systems of support of the NPP personnel for the inspection planning and prevention of FAC wall thinning of equipment operating in singleand two

  2. Method of preventing stress corrosion cracks of reactor pipelines

    International Nuclear Information System (INIS)

    Oonaka, Noriyuki; Shoji, Saburo; Kikuchi, Eiji; Tanno, Kazuo.

    1979-01-01

    Purpose: In a case where, at the time of the transient operation of the reactor, the pH in reactor water and the concentration of oxidants are monitored, and the monitoring signals depart from the reference values or the welding heat affected portions of the pipeline are monitored by a non-destructive detector, and stress corrosion cracks are detected, these portions are protected from corrosion by a cathode current, and the generation and development of cracks are prevented. Method: The concentrations of dissolved oxygen and hydrogen peroxide in reactor water are monitored by a sensitized SUS 304 stainless steel electrode and a silver/silver chloride electrode. When monitoring signals depart from the reference values at temperatures with respect to the natural potential of stainless steel, memorized in the control system, a cathod current is caused to flow to the welding heat affected portions thereby to protect the same from corroding. Furthermore, the welding heat affected portions are monitored by the non-destructive detector, and even when stress corrosion cracks have been detected, the welding heat affected portions are prevented from corroding by a cathode current, thereby to prevent the development of stress corrosion cracks of the primary pipeline system. (Sekiya, K.)

  3. Fokker-Planck modeling of pitting corrosion in underground pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Camacho, Eliana Nogueira [Risco Ambiental Engenharia, Rio de Janeiro, RJ (Brazil); Melo, Paulo F. Frutuoso e [Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Programa de Engenharia Nuclear; Saldanha, Pedro Luiz C. [Comissao Nacional de Energia Nuclear (CGRC/CNEN), Rio de Janeiro, RJ (Brazil). Coordenacao Geral de Reatores e Ciclo do Combustivel; Silva, Edson de Pinho da [Universidade Federal Rural do Rio de Janeiro (UFRRJ), Seropedica, RJ (Brazil). Dept. of Physics

    2011-07-01

    Full text: The stochastic nature of pitting corrosion has been recognized since the 1930s. It has been learned that this damage retains no memory of its past. Instead, the future state is determined only by the knowledge of its present state. This Markovian property that underlies the stochastic process governing pitting corrosion has been explored as a discrete Markovian process by many authors since the beginning of the 1990s for underground pipelines of the oil and gas industries and nuclear power plants. Corrosion is a genuine continuous time and space state Markovian process, so to model it as a discrete time and/or state space is an approximation to the problem. Markovian chains approaches, with an increasing number of states, could involve a large number of parameters, the transition rates between states, to be experimentally determined. Besides, such an increase in the number of states produces matrices with huge dimensions leading to time-consuming computational solutions. Recent approaches involving Markovian discrete process have overcome those difficulties but, on the other hand, a large number of soil and pipe stochastic variables have to be known. In this work we propose a continuous time and space state approach to the evolution of pit corrosion depths in underground pipelines. In order to illustrate the application of the model for defect depth growth a combination of real life data and Monte Carlo simulation was used. The process is described by a Fokker-Planck equation. The Fokker-Planck equation is completely determined by the knowledge of two functions known as the drift and diffusion coefficients. In this work we also show that those functions can be estimated from corrosion depth data from in-line inspections. Some particular forms of drift and diffusion coefficients lead to particular Fokker-Planck equations for which analytical solutions are known, as is the case for the Wiener process, the Ornstein-Uhlenbeck process and the Brownian motion

  4. Markov chain model helps predict pitting corrosion depth and rate in underground pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Caleyo, F.; Velazquez, J.C.; Hallen, J. M. [ESIQIE, Instituto Politecnico Nacional, Mexico D. F. (Mexico); Esquivel-Amezcua, A. [PEMEX PEP Region Sur, Villahermosa, Tabasco (Mexico); Valor, A. [Universidad de la Habana, Vedado, La Habana (Cuba)

    2010-07-01

    Recent reports place pipeline corrosion costs in North America at seven billion dollars per year. Pitting corrosion causes the higher percentage of failures among other corrosion mechanisms. This has motivated multiple modelling studies to be focused on corrosion pitting of underground pipelines. In this study, a continuous-time, non-homogenous pure birth Markov chain serves to model external pitting corrosion in buried pipelines. The analytical solution of Kolmogorov's forward equations for this type of Markov process gives the transition probability function in a discrete space of pit depths. The transition probability function can be completely identified by making a correlation between the stochastic pit depth mean and the deterministic mean obtained experimentally. The model proposed in this study can be applied to pitting corrosion data from repeated in-line pipeline inspections. Case studies presented in this work show how pipeline inspection and maintenance planning can be improved by using the proposed Markovian model for pitting corrosion.

  5. Prediction of corrosion rates of water distribution pipelines according to aggressive corrosive water in Korea.

    Science.gov (United States)

    Chung, W S; Yu, M J; Lee, H D

    2004-01-01

    The drinking water network serving Korea has been used for almost 100 years. Therefore, pipelines have suffered various degrees of deterioration due to aggressive environments. The pipe breaks were caused by in-external corrosion, water hammer, surface loading, etc. In this paper, we focused on describing corrosion status in water distribution pipes in Korea and reviewing some methods to predict corrosion rates. Results indicate that corrosive water of lakes was more aggressive than river water and the winter was more aggressive compared to other seasons. The roughness growth rates of Dongbok lake showed 0.23 mm/year. The high variation of corrosion rates is controlled by the aging pipes and smaller diameter. Also the phenolphthalein test on a cementitious core of cement mortar lined ductile cast iron pipe indicated the pipes over 15 years old had lost 50-100% of their lime active cross sectional area.

  6. Internal Corrosion Direct Assessment Detection of Water (WP #205)

    Science.gov (United States)

    2010-12-12

    Internal corrosion of natural gas pipelines is the result of interaction between the inside pipe wall and impurities in the product being transported. Such interactions can lead to an overall loss of material thereby thinning the pipe wall and thus r...

  7. Corrosion behavior of novel 3%Cr pipeline steel in CO2 Top-of-Line Corrosion environment

    International Nuclear Information System (INIS)

    Xie, Yun; Xu, Lining; Gao, Chunliang; Chang, Wei; Lu, Minxu

    2012-01-01

    Highlights: ► CO 2 Top-of-Line Corrosion environment in wet gas pipelines was simulated. ► Compared with X70, the resistance to CO 2 TLC of novel 3%Cr pipeline steel is better. ► The effect of Cr enrichment in the corrosion scale on CO 2 TLC is confirmed. -- Abstract: CO 2 Top-of-Line Corrosion (TLC) of carbon steel pipelines is a serious problem for wet gas transportation. We have studied the corrosion behavior of novel 3%Cr (3Cr) pipeline steel and conventional carbon steel (X70) in the simulated CO 2 TLC environment. The composition and morphology of the corrosion scale are characterized by X-ray diffraction, energy dispersive X-ray spectroscopy and scanning electron microscopy analyses. The results indicate that 3Cr pipeline steel shows superior resistance to CO 2 TLC, exhibiting uniform corrosion with duplex corrosion layer, while X70 suffers severe localized corrosion. It was suggested that the inner Cr enriched layer enhanced the protective ability of the scale to steel substrate and improved the resistance to localized corrosion in CO 2 TLC environment.

  8. Alternative techniques to monitoring the corrosive potential for fluids in submarine pipelines; Tecnicas alternativas para monitorar o potencial corrosivo de fluidos transportados em oleodutos submarinos

    Energy Technology Data Exchange (ETDEWEB)

    Andrade, Cynthia de Azevedo; Brito, Rosane Fernandes de; Paiva, Eva M. de O. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES). Tecnologia de Materiais, Equipamentos e Corrosao; Freitas, Nair Domingues de; Salvador, Angelica Dias [PETROBRAS, Macae, RJ (Brazil). Unidade de Negocios da Bacia de Campos

    2003-07-01

    PETROBRAS in search of being a benchmark in safety, environment and health, established in July 2001 a work group to elaborate a standard for Pipeline Integrity Management. This standard set the requirements for Pipeline Integrity Management and establishes, among others criteria, the actions required to detect, monitor and control internal corrosion of pipelines. The first step to evaluate, monitor and control the internal corrosion is to define the corrosive potential of transported fluids. Some oil pipelines located in central and southern areas of the Campos Basin transport high water cut produced fluids (> 30%) and with demulsifiers, which allow oil and water separation and increase internal corrosion risks. Despite of these, it is not possible to check the internal corrosion rates using conventional techniques because the fluids are produced through sub-sea 'manifolds'. In order to investigate the possibility of corrosion inhibition by crude oils, laboratory tests were performed simulating real field conditions in terms of fluid compositions, water cut and temperature. Experiments were conducted to determine the corrosion rate of specimens, the emulsion stability and the initial temperature of wax precipitation. This paper presents the results of the study realized to define the fluids' corrosive potential of four Campos Basin platforms that are transported through sub-sea 'manifolds. (author)

  9. 49 CFR 195.581 - Which pipelines must I protect against atmospheric corrosion and what coating material may I use?

    Science.gov (United States)

    2010-10-01

    ... corrosion and what coating material may I use? 195.581 Section 195.581 Transportation Other Regulations... Corrosion Control § 195.581 Which pipelines must I protect against atmospheric corrosion and what coating... atmosphere, except pipelines under paragraph (c) of this section. (b) Coating material must be suitable for...

  10. Bio-corrosion of water pipeline by sulphate-reducing bacteria in a ...

    African Journals Online (AJOL)

    This study investigates the presence of SRB in water, in a water pipeline and in the soil near the pipeline at a mining operation, under conditions that would be expected to be stable toward corrosion. Samples of water in pipes showed a high frequency of SRB. Cast iron coupons placed in pipes gave positive results for SRB ...

  11. Biodegradation of corrosion inhibitors and their influence on petroleum product pipeline.

    Science.gov (United States)

    Rajasekar, Aruliah; Maruthamuthu, Sundaram; Palaniswamy, Narayanan; Rajendran, Annamalai

    2007-01-01

    The present study enlightens the role of Bacillus cereus ACE4 on biodegradation of commercial corrosion inhibitors (CCI) and the corrosion process on API 5LX steel. Bacillus cereus ACE4, a dominant facultative aerobic species was identified by 16S rDNA sequence analysis, which was isolated from the corrosion products of refined diesel-transporting pipeline in North West India. The effect of CCI on the growth of bacterium and its corrosion inhibition efficiency were investigated. Corrosion inhibition efficiency was studied by rotating cage test and the nature of biodegradation of corrosion inhibitors was also analyzed. This isolate has the capacity to degrade the aromatic and aliphatic hydrocarbon present in the corrosion inhibitors. The degraded products of corrosion inhibitors and bacterial activity determine the electrochemical behavior of API 5LX steel.

  12. Pipelines explosion, violates Humanitarian International Right

    International Nuclear Information System (INIS)

    Carta Petrolera

    1997-01-01

    Recently and for first time, an organism of the orbit of the human rights put the finger in the wound of the problem that represents for Colombia the pipelines explosion and the social and environmental impact that those actions in this case the Defense of the People office, the institution that published a document related this denounces, in the one that sustains that the country it cannot continue of back with a serious and evident reality as the related with the explosions of pipelines. We are the only country of the world where happen these facts and enormous losses are not only causing to the Colombian economy, but rather our environmental wealth is affecting, the document, denounced the ignorance of the humanitarian international right on the part of those who apply to that class of attacks

  13. Biodegradation and corrosion behavior of manganese oxidizer Bacillus cereus ACE4 in diesel transporting pipeline

    International Nuclear Information System (INIS)

    Rajasekar, A.; Ganesh Babu, T.; Karutha Pandian, S.; Maruthamuthu, S.; Palaniswamy, N.; Rajendran, A.

    2007-01-01

    The degradation problem of petroleum products arises since hydrocarbon acts as an excellent food source for a wide variety of microorganisms. Microbial activity leads to unacceptable level of turbidity, corrosion of pipeline and souring of stored product. The present study emphasizes the role of Bacillus cereus ACE4 on degradation of diesel and its influence on corrosion of API 5LX steel. A demonstrating bacterial strain ACE4 was isolated from corrosion products and 16S rRNA gene sequence analysis showed that it has more than 99% similarity with B. cereus. The biodegradation and corrosion studies revealed that B. cereus degraded the aliphatic protons and aromatic protons in diesel and is capable of oxidizing ferrous/manganese into oxides. This is the first report that discloses the involvement of manganese oxidizer B. cereus ACE4 on biodegradation of diesel and its influence on corrosion in a tropical country pipeline

  14. Investigation study of buried pipeline corrosion diagnosis method. Maisetsu haikan fushoku shindan hoho no chosa kenkyu

    Energy Technology Data Exchange (ETDEWEB)

    Suzuki, M.; Abe, Y.; Saikawa, Y. (The Kansai Electric Co. Ltd., Osaka, (Japan))

    1990-03-23

    In order to inspect, by an external diagnosis, the buried pipeline in degree of corrosion, buried pipeline corrosion diagnosis method without excavation was investigated and studied. Electric probe current measurement method, selected as a diagnosis method without excavation, taking into consideration the diagnosis in accurateness, operability, etc., was studied in possibility of adoption to the buried pipeline diagnosis in yard of substation. Upon comparison between the detection data by pipe-locator and actually confirmed pipeline location, the measurement accuracy was within plus/minus 10% in both location and depth, which confirmed the detection not to be problematic. Diagnostic measurement by micro-cell tester and 1-m sampling of buried pipeline at spot of that measurement were followed by obtaining the actually measured value of corrosion. As a result of investigating correlation between both the diagnosed (H) and actually measured (D) values of the maximum corrosion in respectively each substation, the dispersion value was small with the lowest number of dispersions among those substations, in case of corrosion, less than 0.5mm in depth, in which case the synthesis of correlative linear lines was D to be nearly equal to H with an indicated appropriateness of diagnosis method. 3 refs., 8 figs., 4 tabs.

  15. Corrosion Behavior of Pipeline Carbon Steel under Different Iron Oxide Deposits in the District Heating System

    Directory of Open Access Journals (Sweden)

    Yong-Sang Kim

    2017-05-01

    Full Text Available The corrosion behavior of pipeline steel covered by iron oxides (α-FeOOH; Fe3O4 and Fe2O3 was investigated in simulated district heating water. In potentiodynamic polarization tests; the corrosion rate of pipeline steel is increased under the iron oxide but the increaseing rate is different due to the differnet chemical reactions of the covered iron oxides. Pitting corrosion was only observed on the α-FeOOH-covered specimen; which is caused by the crevice corrosion under the α-FeOOH. From Mott-Schottky and X-ray diffraction results; the surface reaction and oxide layer were dependent on the kind of iron oxides. The iron oxides deposit increases the failure risk of the pipeline and localized corrosion can be occurred under the α-FeOOH-covered region of the pipeline. Thus, prevention methods for the iron oxide deposit in the district pipeline system such as filtering or periodic chemical cleaning are needed.

  16. Investigation of Corrosion of Buried Oil Pipeline by the Electrical ...

    African Journals Online (AJOL)

    MICHAEL

    Materials such as metals and its alloys. (e.g. steel) that have undergone corrosion lose their strength, ductility and other mechanical properties. Corrosion attacks are frequently responsible for most materials failures. Corrosion of underground metallic materials is a very widespread problem. Structures such as natural gas ...

  17. 49 CFR 192.477 - Internal corrosion control: Monitoring.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Internal corrosion control: Monitoring. 192.477... Control § 192.477 Internal corrosion control: Monitoring. If corrosive gas is being transported, coupons... internal corrosion. Each coupon or other means of monitoring internal corrosion must be checked two times...

  18. The negative binomial distribution as a model for external corrosion defect counts in buried pipelines

    International Nuclear Information System (INIS)

    Valor, Alma; Alfonso, Lester; Caleyo, Francisco; Vidal, Julio; Perez-Baruch, Eloy; Hallen, José M.

    2015-01-01

    Highlights: • Observed external-corrosion defects in underground pipelines revealed a tendency to cluster. • The Poisson distribution is unable to fit extensive count data for these type of defects. • In contrast, the negative binomial distribution provides a suitable count model for them. • Two spatial stochastic processes lead to the negative binomial distribution for defect counts. • They are the Gamma-Poisson mixed process and the compound Poisson process. • A Rogeŕs process also arises as a plausible temporal stochastic process leading to corrosion defect clustering and to negative binomially distributed defect counts. - Abstract: The spatial distribution of external corrosion defects in buried pipelines is usually described as a Poisson process, which leads to corrosion defects being randomly distributed along the pipeline. However, in real operating conditions, the spatial distribution of defects considerably departs from Poisson statistics due to the aggregation of defects in groups or clusters. In this work, the statistical analysis of real corrosion data from underground pipelines operating in southern Mexico leads to conclude that the negative binomial distribution provides a better description for defect counts. The origin of this distribution from several processes is discussed. The analysed processes are: mixed Gamma-Poisson, compound Poisson and Roger’s processes. The physical reasons behind them are discussed for the specific case of soil corrosion.

  19. Burst tests on pipeline containing short uniform depth corrosion defects

    Energy Technology Data Exchange (ETDEWEB)

    Benjamin, Adilson C. [PETROBRAS R and D Center, Rio de Janeiro, RJ (Brazil); Freire, Jose Luiz de F.; Domingues, Ronaldo D.; Diniz, Jorge L.C. [Catholic University of Rio de Janeiro (PUC-Rio), RJ (Brazil)

    2009-07-01

    In this paper the burst tests of three tubular specimens are presented. In these tests the tubular specimens were loaded with internal pressure only. The specimens were cut from a longitudinal welded tube made of API 5L X80 steel with a nominal outside diameter of 457.2 mm (18 in) and a nominal wall thickness of 7.93 mm (0.312 in). Each of the three specimens had one external short uniform depth corrosion defect, machined using spark erosion. Measurements were carried out in order to determine the actual dimensions of each tubular specimen and its respective defect. Tensile specimens and impact test specimens were tested to determine material properties. The failure pressures measured in the laboratory tests are compared with those predicted by four assessments methods, namely: the ASME B31G method, the RSTRENG 085dL method, the DNV RP-F101 method for single defects and the RPA method. (author)

  20. Probabilistic analysis of pipelines with corrosion defects by using FITNET FFS procedure

    International Nuclear Information System (INIS)

    Qian Guian; Niffenegger, Markus; Li Shuxin

    2011-01-01

    Research highlights: → The study shows that even for a high safety factor, the deterministic method may predict nonconservative results. → FITNET FFS procedure predicts a similar probability to that given by the Shell-92 model. → The corrosion defect depth has the most significant contribution to the pipeline failure at an inspection interval of 8 years. - Abstract: A probabilistic method based on the corrosion module of the FITNET FFS procedure is presented to perform the structural integrity analysis for pipelines. The comparison of the failure pressure determined by both deterministic and probabilistic methods shows that even for a high safety factor, the deterministic method may predict nonconservative results. FITNET FFS procedure predicts a similar probability to that given by the Shell-92 model. The sensitivity analysis of both the uncertainty of the variables and the underlying model shows that the corrosion depth has the most significant contribution to the pipeline failure at an inspection interval of 8 years.

  1. Water-soluble inhibitor on microbiologically influenced corrosion in diesel pipeline.

    Science.gov (United States)

    Muthukumar, N; Maruthamuthu, S; Palaniswamy, N

    2006-12-01

    The effect of water-soluble corrosion inhibitor on the growth of bacteria and its corrosion inhibition efficiency were investigated. Corrosion inhibition efficiency was studied by rotating cage test and flow loop techniques. The nature of biodegradation of corrosion inhibitor was also analyzed by using Fourier transform infrared spectroscopy (FT-IR), nuclear magnetic resonance spectroscopy (NMR) and Gas chromatography and mass spectrometer (GC-MS). The bacterial isolates (Serratia marcescens ACE2, Bacillus cereus ACE4) have the capacity to degrade the aromatic and aliphatic hydrocarbon present in the corrosion inhibitor. The degraded products of corrosion inhibitor and bacterial activity determine the electrochemical behaviour of API 5LX steel. The influence of bacterial activity on degradation of corrosion inhibitor and its influence on corrosion of API 5LX have been evaluated by employing weight loss techniques and electrochemical studies. The main finding of this paper is that the water-soluble corrosion inhibitor is consumed by the microbial action, which contributes to the decrease in inhibitor efficiency. The present study also emphasis the importance of evaluation of water-soluble corrosion inhibitor in stagnant model (flow loop test) and discusses the demerits of the water-soluble corrosion inhibitors in petroleum product pipeline.

  2. Characterization of corrosive bacterial consortia isolated from petroleum-product-transporting pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Rajasekar, Aruliah; Ting, Yen-Peng [National Univ. of Singapore (Singapore). Dept. of Chemical and Biomolecular Engineering; Anandkumar, Balakrishnan [Sourashtra Coll., Madurai (India). Dept. of Biotechnology; Maruthamuthu, Sundaram [Central Electrochemical Research Inst., Karaikudi (India). Biocorrosion Group; Rahman, Pattanathu K.S.M. [Teesside Univ., Tees Valley (United Kingdom). Chemical and Bioprocess Engineering Group

    2010-01-15

    Microbiologically influenced corrosion is a problem commonly encountered in facilities in the oil and gas industries. The present study describes bacterial enumeration and identification in diesel and naphtha pipelines located in the northwest and southwest region in India, using traditional cultivation technique and 16S rDNA gene sequencing. Phylogenetic analysis of 16S rRNA sequences of the isolates was carried out, and the samples obtained from the diesel and naphtha-transporting pipelines showed the occurrence of 11 bacterial species namely Serratia marcescens ACE2, Bacillus subtilis AR12, Bacillus cereus ACE4, Pseudomonas aeruginosa AI1, Klebsiella oxytoca ACP, Pseudomonas stutzeri AP2, Bacillus litoralis AN1, Bacillus sp., Bacillus pumilus AR2, Bacillus carboniphilus AR3, and Bacillus megaterium AR4. Sulfate-reducing bacteria were not detected in samples from both pipelines. The dominant bacterial species identified in the petroleum pipeline samples were B. cereus and S. marcescens in the diesel and naphtha pipelines, respectively. Therefore, several types of bacteria may be involved in biocorrosion arising from natural biofilms that develop in industrial facilities. In addition, localized (pitting) corrosion of the pipeline steel in the presence of the consortia was observed by scanning electron microscopy analysis. The potential role of each species in biofilm formation and steel corrosion is discussed. (orig.)

  3. Investigations of corrosion films formed on API-X52 pipeline steel in acid sour media

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez-Espejel, A. [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Dominguez-Crespo, M.A. [Instituto Politecnico Nacional, CICATA-Unidad Altamira-Tamaulipas, km 14.5, Carretera Tampico-Puerto Industrial Altamira, 89600 Altamira, Tamps (Mexico); Cabrera-Sierra, R. [Instituto Politecnico Nacional, Departamento de Ingenieria Quimica Industrial, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Rodriguez-Meneses, C. [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Arce-Estrada, E.M., E-mail: earce@ipn.m [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico)

    2010-07-15

    Corrosion films formed by voltammetry using different switching potentials and by immersion on API-X52 pipeline steel in simulated acid sour media (NACE ID182) have been characterized using Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), Linear Polarization and Electrochemical Impedance Spectroscopy (EIS) techniques. XRD and EDS analysis showed that the films are mainly composed of sulphide compounds (mackinawite, troilite, marcasite and pyrite) as well as iron oxides, as steel damage increases. Across SEM micrographs the corrosion films formed by potentiodynamic and immersion tests are very similar, covering most of the steel. Polarization and EIS results corroborate poor behavior against corrosion.

  4. 49 CFR 193.2631 - Internal corrosion control.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Internal corrosion control. 193.2631 Section 193... GAS FACILITIES: FEDERAL SAFETY STANDARDS Maintenance § 193.2631 Internal corrosion control. Each component that is subject to internal corrosive attack must be protected from internal corrosion by— (a...

  5. Integral diagnostic in the failure causes of external corrosion of a natural gas transport pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Mora-Mendoza, J.L.; Saucedo-Robles, L.C.; Rodriguez-Clemente, H. [PEMEX Gas y Petroquimica Basica, Subdireccion de Ductos; Marina Nacional 329, Edificio B-1, Piso 8, Col. Huasteca, D.F., CP 11311 (Mexico); Gonzalez-Nunez, M.A. [Instituto de Investigaciones Electricas, Reforma 113, Col. Palmira, Cuernavaca, Morelos, CP 62490 (Mexico); Zavala-Olivares, G.; Hernandez-Gayosso, M.J. [Instituto Mexicano del Petroleo, Direccion de Exploracion y Produccion, Eje Central Lazaro Cardenas Norte 152, Col. San Bartolo Atepehuacan, D.F., CP 07730 (Mexico)

    2011-08-15

    The objective of this study consisted in investigating the possible causes which give rise to the presence of low wall pipe thicknesses on a 16'' natural gas transport pipeline, even though during the last 12-year period cathodic protection (CP) potentials were kept in the protection range at which external corrosion should not occur. Results from in-line inspection from a 16'' natural gas transport pipeline showed 46 indications with more than 80% wall thickness lost due to external corrosion in the second segment of the pipeline. Direct inspection at the indication locations, review of the CP system performance, pipeline maintenance programs and studies, allowed to make an integral diagnostic where it was found out that the main cause of external corrosion was an inappropriate coating application since the pipeline construction, this situation has originated the increase of CP shielding effects through time. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  6. A New Understanding on AC Corrosion of Pipeline Steel in Alkaline Environment

    Science.gov (United States)

    Zhu, M.; Du, C. W.

    2017-01-01

    In this work, the corrosion behavior of X80 pipeline steel at various frequencies AC was investigated in carbonate/bicarbonate solution using the polarization curve, EIS test, Mott-Schottky curve and immersion tests. A new understanding on AC corrosion of the steel in alkaline environment is proposed. Decreasing AC frequency negatively shifts the corrosion potential and increases the corrosion rate of steel, as well as corrosion pits occur more readily. The superimposed AC shifts the critical pitting potential negatively and degrades the passivity of the steel. AC reduces the compactness and uniformity of the passive film formed on the steel and increases the possibility of the breakdown of the film, as well decreases the film thickness. The application of AC could prevent the passive film forming on the surface of X80 steel and result in a destructive effect on the film formed on the steel surface, especially at the low-frequency AC.

  7. Temperature factors effect on occurrence of stress corrosion cracking of main gas pipeline

    Science.gov (United States)

    Nazarova, M. N.; Akhmetov, R. R.; Krainov, S. A.

    2017-10-01

    The purpose of the article is to analyze and compare the data in order to contribute to the formation of an objective opinion on the issue of the growth of stress corrosion defects of the main gas pipeline. According to available data, a histogram of the dependence of defects due to stress corrosion on the distance from the compressor station was constructed, and graphs of the dependence of the accident density due to stress corrosion in the winter and summer were also plotted. Data on activation energy were collected and analyzed in which occurrence of stress corrosion is most likely constructed, a plot of activation energy versus temperature is plotted, and the process of occurrence of stress corrosion by the example of two different grades of steels under the action of different temperatures was analyzed.

  8. Probability distribution of pitting corrosion depth and rate in underground pipelines: A Monte Carlo study

    Energy Technology Data Exchange (ETDEWEB)

    Caleyo, F. [Departamento de Ingenieria Metalurgica, ESIQIE, IPN, UPALM Edif. 7, Zacatenco, 07738 Mexico, D.F. (Mexico)], E-mail: fcaleyo@gmail.com; Velazquez, J.C. [Departamento de Ingenieria Metalurgica, ESIQIE, IPN, UPALM Edif. 7, Zacatenco, 07738 Mexico, D.F. (Mexico); Valor, A. [Facultad de Fisica, Universidad de La Habana, San Lazaro y L, Vedado, 10400, La Habana (Cuba); Hallen, J.M. [Departamento de Ingenieria Metalurgica, ESIQIE, IPN, UPALM Edif. 7, Zacatenco, 07738 Mexico, D.F. (Mexico)

    2009-09-15

    The probability distributions of external-corrosion pit depth and pit growth rate were investigated in underground pipelines using Monte Carlo simulations. The study combines a predictive pit growth model developed by the authors with the observed distributions of the model variables in a range of soils. Depending on the pipeline age, any of the three maximal extreme value distributions, i.e. Weibull, Frechet or Gumbel, can arise as the best fit to the pitting depth and rate data. The Frechet distribution best fits the corrosion data for long exposure periods. This can be explained by considering the long-term stabilization of the diffusion-controlled pit growth. The findings of the study provide reliability analysts with accurate information regarding the stochastic characteristics of the pitting damage in underground pipelines.

  9. INFLUENCE FACTOR OF DEPRECIATION DUE TO CORROSION ON THE VALUE IN THE EVALUATION PROCESS OF THE PIPELINE SYSTEMS

    Directory of Open Access Journals (Sweden)

    GHEORGHE Ciprian

    2014-09-01

    Full Text Available Assessment of pipelines is a complicated process that does not use traditional approaches to evaluation, but rather a mixture of evaluation methods because each pipeline is unique in its own way, but also because its value is influenced by many factors. These factors, acting together, represent the influences the value of a pipeline from several points of view: the physical - chemical, technological and economical. Among these factors a special importance must be given to the influence of corrosion on the market value. The present work shows the quantitative amount of corrosion in the physical depreciation of systems of pipelines in the evaluation process.

  10. Benefits from corrosion management of ORBEL-I pipeline; Resultados obtidos com o gerenciamento da corrosao do oleoduto ORBEL-I

    Energy Technology Data Exchange (ETDEWEB)

    Lima, Aline de Souza [PETROBRAS Transporte S.A. (TRANSPETRO), Rio de Janeiro, RJ (Brazil); Fernandes Junior, Anibal Augusto; Viana, Flavio Godinho [PETROBRAS, Rio de Janeiro, RJ (Brazil)

    2005-07-01

    This work has for objective to present the results gotten with the management of the implanted internal corrosion in the pipeline Rio de Janeiro - Belo Horizonte I (ORBEL I), with 363 kilometers of extension and 18 inch of diameter. This management has for purpose to prevent and to control the corrosive process in the internal structure of the pipe through the identification of the basic causes of the corrosive process and the implantation of actions adjusted for the control of the process. The applied techniques and actions had been based on the described recommendations in the Communication Technique 116/99 No. - Management of the Corrosion of ORBEL I emitted for the Center of Research of PETROBRAS (CENPES). The applied actions had been: determination of the corrosion rate with the coupon use of loss of mass and probe, races of pig of cleanness, chemical analyses of the pumped product and the residue of corrosion, inhibitor injection and water reduction in the product. The results obtained show the decrease of corrosion rates and of corrosiveness of the products transported. (author)

  11. Corrosion and coating defects on buried pipelines under CP: Excavations data collection and analysis

    Energy Technology Data Exchange (ETDEWEB)

    Karcher, Sebastien; Campaignolle, Xavier; Masson, Bernard; Meyer, Michel [Gaz de France Research and Development Division, 361 avenue du President Wilson, BP33 93211 Saint Denis La Plaine (France)

    2004-07-01

    Onshore gas transmission pipelines are conjointly protected against external corrosion by an organic coating and by cathodic protection (CP). Owing to particular defects or coating aging in the long term in ground, the protective efficiency of this dual system may be impaired. Consequently, external corrosion may develop and, eventually, threaten the integrity of the line if not detected and mitigated in time. To ensure continued protection of its lines against external corrosion, Gaz de France carries out, routinely, several maintenance and monitoring activities on the CP system. In addition, above ground surveys allow a better assessment of possible coating faults. However, it is necessary to continuously improve the reliability of the corrosion prediction to optimize the maintenance of pipelines. When indications and measurements from any mean of inspection (in-line inspection or above ground surveys) lead to suspect the presence of any significant metal defect, an excavation of the concerned pipe section is performed. At each excavation location, many parameters are collected to document the existing conditions of coating and steel. If sufficiently extended and reliable, this information may help to understand the root causes for development of corrosion. Eventually, thorough analysis of field data resulting either from inspection or from maintenance operations could lead to corrosion prediction. Since the volume of these data is large, reliability and consistency of information is absolutely required. Gaz de France has implemented a systematic data collection procedure on excavation sites, together with data analysis through a range of treatment methods. Data on more than 1400 excavations, pertaining to a set of different selected pipelines, have been collected in a single database. The later contains data such as pipelines characteristics, local cathodic protection parameters at the time of excavation, coating defect description if any, characterization of

  12. DEVELOPMENT OF SOFTWARE SYSTEM FOR MONITORING OF STRESS CORROSION CRACKING OF THE PIPELINE UNDER TENSION

    Directory of Open Access Journals (Sweden)

    Z. K. Abaev

    2016-01-01

    Full Text Available The software and hardware development tendency, providing the automated monitoring and control of basic and auxiliary technological processes of gas transportation via system of main gas pipelines has been revealed. The article discusses the stages of creation of the software of system of monitoring corrosion cracking under tension (SCC. The new useful adequate regression models development determining the risk level of LCC is shown. A ranking sections algorithm of main gas pipeline (MG on the propensity to SCC is presented. Adequate developed regression equation determining the LCC risk level has been developed. To count the main gas pipeline lifetime the variable rank of the danger of SCC (RSCC on the basis of methods of fuzzy logic is proposed to use. Implementation of the fuzzy model was carried out using the graphical tools developed in MATLAB using the expansion pack Fuzzy Logic Toolbox. The working algorithm of developed program and the screen forms are presented.

  13. Stress Corrosion Cracking Behavior of X80 Pipeline Steel in Acid Soil Environment with SRB

    Science.gov (United States)

    Wang, Dan; Xie, Fei; Wu, Ming; Liu, Guangxin; Zong, Yue; Li, Xue

    2017-06-01

    Self-designed experimental device was adopted to ensure the normal growth of sulphate-reducing bacteria (SRB) in sterile simulated Yingtan soil solution. Stress corrosion cracking (SCC) behavior of X80 pipeline steel in simulated acid soil environment was investigated by electrochemical impedance spectroscopy, slow strain rate test, and scanning electron microscope. Results show that the presence of SRB could promote stress corrosion cracking susceptibility. In a growth cycle, polarization resistance first presents a decrease and subsequently an increase, which is inversely proportional to the quantities of SRB. At 8 days of growth, SRB reach their largest quantity of 1.42 × 103 cells/g. The corrosion behavior is most serious at this time point, and the SCC mechanism is hydrogen embrittlement. In other SRB growth stages, the SCC mechanism of X80 steel is anodic dissolution. With the increasing SRB quantities, X80 steel is largely prone to SCC behavior, and the effect of hydrogen is considerably obvious.

  14. Safety-classified steel cylinder reinforced concrete pipelines: mechanism of corrosion, diagnosis and maintenance strategy

    International Nuclear Information System (INIS)

    Aimonino, J.; Jacq, S.

    2015-01-01

    EDF operates 6 km of safety-classified steel cylinder reinforced concrete pipelines spread over 8 PWR nuclear reactors located on the sea coast. These pipelines, placed in galleries, convey approximately 3000 m 3 /h of sea water under a pressure of 4 bar. They have been in operation since the mid eighties or early nineties. Their service life is limited by different scenarios of corrosion by pitting due to the presence of chlorides from sea water. Pipelines are subjected to frequent visual checks that can lead to immediate temporary reinforcement and subsequent replacement. In addition, a diagnosis methodology was developed in order to better anticipate the maintenance operations and in order to assess the remaining service life of pipelines. This methodology combines autopsies of replaced pipes with periodic campaigns of exhaustive half-cell potential mapping. For exhaustive campaigns, the grid spacing was 30 cm x 30 cm, refined to 10 cm x 10 cm in singular zones, on the entire external concrete surface of pipelines, which represents around 6x10 5 measurement points for 6 km of pipelines. Robust specifications were drawn up for the measurement method and the interpretation of the results, initially based on RILEM and ASTM recommendations and then significantly reinforced based on operational feedback. These specifications ensure the implementation and the interpretation of half-cell potential mapping can be carried out on a very large scale and enable the comparison of results between successive campaigns. The diagnosis methodology was a decisive factor in the planning of a preventive maintenance strategy which would enable a pipeline service life of 60 years. (authors)

  15. Correction: Electrochemical Investigation of the Corrosion of Different Microstructural Phases of X65 Pipeline Steel under Saturated Carbon Dioxide Conditions. Materials 2015, 8, 2635–2649

    Directory of Open Access Journals (Sweden)

    Yuanfeng Yang

    2015-12-01

    Full Text Available In the published manuscript “Electrochemical Investigation of the Corrosion of Different Microstructural Phases of X65 Pipeline Steel under Saturated Carbon Dioxide Conditions. [...

  16. Membrane-Coated Electrochemical Sensor for Corrosion Monitoring in Natural Gas Pipelines

    Directory of Open Access Journals (Sweden)

    J. Beck

    2017-07-01

    Full Text Available Electrochemical sensors can be used for a wide range of online in- situ process monitoring applications. However, the lack of a consistent electrolyte layer has previously limited electrochemical monitoring in gas and supercritical fluid streams. A solid state sensor is being designed that uses an ion conducting membrane to perform conductivity and corrosion measurements in natural gas pipelines up to 1000 psi. Initial results show that membrane conductivity measurements can be correlated directly to water content down to dew points of 1°C with good linearity. Corrosion monitoring can also be performed using methods such as linear polarization resistance and electrochemical impedance spectroscopy (EIS, though care must be taken in the electrode design to minimize deviation between sensors.

  17. Hybrid-Biocomposite Material for Corrosion Prevention in Pipeline: a review

    Energy Technology Data Exchange (ETDEWEB)

    Suriani, M. J.; Nik, W. B. Wan [Universiti Malaysia Terengganu, Terengganu (Malaysia)

    2017-04-15

    One of the most challenging issues in the oil and gas industry is corrosion assessment and management in subsea structures or equipment. At present, almost all steel pipelines are sensitive to corrosion in harsh working environments, particularly in salty water and sulphur ingress media. Nowadays, the most commonly practiced solution for a damaged steel pipe is to entirely remove the pipe, to remove only a localized damaged section and then replace it with a new one, or to cover it with a steel patch through welding, respectively. Numerous literatures have shown that fiber-reinforced polymer-based composites can be effectively used for steel pipe repairs. Considerable research has also been carried out on the repair of corroded and gouged pipes incorporated with hybrid natural fiber-reinforced composite wraps. Currently, further research in the field should focus on enhanced use of the lesser and highly explored hybrid-biocomposite material for the development in corrosion prevention. A hybrid-biocomposite material from renewable resource based derivatives is cost-effective, abundantly available, biodegradable, and an environmentally benign alternative for corrosion prevention. The aim of this article is to provide a comprehensive review and to bridge the gap by developing a new hybrid-biocomposite with superhydrophobic surfaces.

  18. Preceedings of the International Congress (12th), Corrosion Control for Low-Cost Reliability, Held in Houston, Texas on September 19 -24, 1993. Volume 4. Oil/Gas/Pipeline

    Science.gov (United States)

    1993-09-24

    Indonesia. Doc Monical Champion Technologies AKA Build. 6th Floor Ji. Bangka 2 Jakarta 12720, Indonesia. Eddy Yanto/ Bill Black - Contributors Champion...Technologies AKA Build. 6th Floor J1. Bangka 2 Jakarta 12720, Indonesia. ABSTRACT An integrated corrosion and scale treatment program was evaluated

  19. Carbon dioxide corrosion: Modelling and experimental work applied to natural gas pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Loldrup Fosboel. P.

    2007-10-15

    CO{sub 2} corrosion is a general problem in the industry and it is expensive. The focus of this study is an oil gas production related problem. CO{sub 2} corrosion is observed in offshore natural gas transportation pipelines. A general overview of the problem is presented in chapter 1. The chemical system consists mainly of CO{sub 2}-Na{sub 2}CO{sub 3}-NaHCO{sub 3}-MEG-H{sub 2}O. Sodium is injected in the pipelines as NaOH in order to pH-stabilize the pipeline to avoid corrosion and MEG is injected in order to prevent gas hydrates. There are a great number of models available in the literature which may predict CO{sub 2} corrosion. These models are not very accurate and assume ideality in the main part of the equation. This thesis deals with aspect of improving the models to account for the non-ideality. A general overview and extension of the theory behind electrochemical corrosion is presented in chapter 2 to 4. The theory deals with the basic thermodynamics of electrolytes in chapter 2, the extension and general description of electrolyte mass transport in chapter 3, and the electrochemical kinetics of corrosion in chapter 4. A literature overview of CO{sub 2} corrosion is shown in chapter 5 and possible extensions of the models are discussed. A list of literature cites is given in chapter 6. The literature review in chapter 5 shows how FeCO{sub 3} plays a main part in the protection of steel. Especially the solubility of FeCO{sub 3} is an important factor. Chapter 7 discusses and validates the thermodynamic properties of FeCO{sub 3}. The study shows that there is a discrepancy in the properties of FeCO{sub 3}. Sets of consistent thermodynamic properties of FeCO{sub 3} are given. A mixed solvent electrolyte model is regressed in chapter 8 for the CO{sub 2}-Na{sub 2}CO{sub 3}-NaHCO{sub 3}-MEG-H{sub 2}O system. Parameters of the extended UNIQUAC model is fitted to literature data of VLE, SLE, heat excess and validated against heat capacity data. The model is also

  20. Evaluation of corrosiveness grade of the main pipeline system within the machine-room of the Cen Juragua

    International Nuclear Information System (INIS)

    Camacho C, J.; Corvo P, F.

    1998-01-01

    It is realized a study of the corrosion process and the products formed over the carbon steel in different points of the machine-room of the Electronuclear plant of Juragua (Cuba) particularly in the pipelines considering the specific characteristics of corrosion under roof which has been less studied. The determination of corrosiveness grade was carried out by gravimetric methods (lost and gain weight) in the different coats of the machine-room not existing a correlation between them in according to results with those ones obtained by Infrared Spectroscopy, in which there is not a correlation between the band intensities (lepidocrocite/ goethite) and the corrosion; however both explain different parts of corrosive process. Also it is realized the corrosion products analysis by chemical methods and by Atomic Absorption Spectrometry, obtaining the concentration of the major anions and cations of importance for the corrosion, not existing a meaning correlation between them and the corrosion velocity by what it was determined the absorption isotherms, obtaining as result a microporous structure in the formed oxides which was capable to retain and to absorb water and pollutants which could be this the main cause of corrosion. By analyzing the high concentration of iron and the low concentration of the remainder anions and cations it is possible to make the traditional chemical washes which are less expensive and greater effectiveness. All the obtained results are very important to assure the conditions of the pipelines systems installed at the presence of Government and Foreign organizations which are interested for the protection and conservation measures in the pipelines system. (Author)

  1. Manufacturing method for intragranular stress corrosion cracking-induced test specimen for stainless steel pipeline

    International Nuclear Information System (INIS)

    Futagawa, Kiyoshi.

    1994-01-01

    In a manufacturing step for intragranular stress corrosion cracking-induced for stainless steel pipelines, pipe are abutted against with each other and welded, and a heat affected portion is applied with a sensitizing heat treatment. Further, a crevice jig is attached near the heat affected portion at the inner surface of the pipe and kept in a chlorine ion added water under high temperature and high pressure at a predetermined period of time. If tap water is used instead of purified water for C.P.T. test in a step of forming sample of IGSCC (intergranular stress corrosion cracking), since the chlorine ion concentration in the tap water is relatively high, TGSCC (intragranular stress corrosion crackings caused in all of the samples. A heat input and an interlayer temperature are determined for the material of stainless pipe having a carbon content of more than 0.05% so that the welding residual stress on the inner surface is applied as tension. The condition for the heat treatment is determined as, for example, 500degC x 24hr, and the samples are kept under water at high temperature and high pressure applied with chlorine ions for 500 to 200hours. As a result, since samples of TGSCC can be formed by utilizing the manufacturing step for IGSCC, there is no requirement for providing devices for applying environmental factors separately. (N.H.)

  2. Performance evaluation of pectin as ecofriendly corrosion inhibitor for X60 pipeline steel in acid medium: experimental and theoretical approaches.

    Science.gov (United States)

    Umoren, Saviour A; Obot, Ime B; Madhankumar, A; Gasem, Zuhair M

    2015-06-25

    The corrosion inhibition effect of pectin (a biopolymer) for X60 pipeline steel in HCl medium was investigated using weight loss, electrochemical, water contact angle measurements, and scanning electron microscopy techniques. The results obtained show that pectin acts as a good corrosion inhibitor for X60 steel. Inhibition efficiency increased with increase in pectin concentration and temperature. Potentiodynamic polarization results reveal that pectin could be classified as a mixed-type corrosion inhibitor with predominant control of the cathodic reaction. The effective corrosion inhibition potential of pectin could be related to the adsorption of pectin molecules at the metal/solution interface which is found to accord with the Langmuir adsorption isotherm model and a protective film formation. Quantum chemical calculations provided insights into the active sites and reactivity parameters governing pectin activity as a good corrosion inhibitor for X60 steel. Copyright © 2015 Elsevier Ltd. All rights reserved.

  3. Corrosion of Cr bearing low alloy pipeline steel in CO2 environment at static and flowing conditions

    Science.gov (United States)

    Xu, Lining; Guo, Shaoqiang; Chang, Wei; Chen, Taihui; Hu, Lihua; Lu, Minxu

    2013-04-01

    We study the corrosion performance of Cr bearing low alloy pipeline steel (Cr3MoNi) in CO2 saturated formation water, under both static and flowing conditions. Cross-sectional morphologies of corrosion scales at progressively increased test duration are observed by scanning electron microscopy. The characteristic of the corrosion scales are investigated by energy dispersive X-ray spectroscopy and X-ray diffraction. Our results show that the corrosion rate of Cr3MoNi steel at flowing condition is higher than that of static condition, and the degree of Cr enrichment in the scales at flowing condition is also higher. Flow also makes ions distribute evenly in the solution close to the specimen, leading to a uniform distribution of Cr compound in the amorphous corrosion scales. In this way, flow suppresses the presence of the potential pits and also leads to a more flat scale/substrate interface.

  4. Effect of Stress on Corrosion at Crack Tip on Pipeline Steel in a Near-Neutral pH Solution

    Science.gov (United States)

    Yang, Yao; Cheng, Y. Frank

    2016-11-01

    In this work, the local corrosion at crack tip on an API 5L X46 pipeline steel specimens was investigated under various applied loads in a near-neutral pH solution. Electrochemical measurements, including potentiodynamic polarization and electrochemical impedance spectroscopy, combined with micro-electrochemical technique and surface characterization, were conducted to investigate the effect of stress on local anodic solution of the steel at the crack tip. The stress corrosion cracking of the steel was dominated by an anodic dissolution mechanism, while the effect of hydrogen was negligible. The applied load (stress) increased the corrosion rate at the crack tip, contributing to crack propagation. The deposit of corrosion products at the crack tip could protect somewhat from further corrosion. At sufficiently large applied loads such as 740 N in the work, it was possible to generate separated cathode and anode, further accelerating the crack growth.

  5. Flow accelerated corrosion and its control measures for the secondary circuit pipelines in Indian nuclear power plants

    International Nuclear Information System (INIS)

    Kain, Vivekanand; Roychowdhury, S.; Mathew, Thomas; Bhandakkar, Atul

    2008-01-01

    A plain carbon steel feeder pipeline in the secondary circuit failed downstream of a flow measurement device (orifice meter) during operation at nuclear power plant. A detailed failure analysis done on the failed pipeline is described in this paper. The results established the fine surface pattern of 'Horseshoe pits' at the affected regions. X-ray diffraction analysis on the samples far from the failed regions showed presence of magnetite but on the sample from the failed region showed peaks due to base metal only, indicating dissolution of the oxide. Thickness profiling of the pipeline indicated reduction of thickness from the design 7.62 mm to a minimum of 0.4-1.4 mm at the location of the failure. These observations are characteristic of single phase flow accelerated corrosion. This paper details the extent of flow accelerated corrosion in various Indian power plants and the remedial measures for replacement and possible design and water chemistry changes to combat it

  6. Effect of Temperature on the Corrosion Behavior of API X120 Pipeline Steel in H2S Environment

    Science.gov (United States)

    Okonkwo, Paul C.; Sliem, Mostafa H.; Shakoor, R. A.; Mohamed, A. M. A.; Abdullah, Aboubakr M.

    2017-08-01

    The corrosion behavior of newly developed API X120 C-steel that is commenced to be used for oil pipelines was studied in a H2S saturated 3.5 wt.% NaCl solution between 20 and 60 °C using potentiodynamic polarization and electrochemical impedance spectroscopy techniques. The corrosion products formed on the surface of the alloy were characterized using x-ray diffraction and scanning electron microscopy. It has been noticed that the formation of corrosion product layer takes place at both lower and higher temperatures which is mainly comprised of iron oxides and sulfides. The electrochemical results confirmed that the corrosion rate decreases with increasing temperature up to 60 °C. This decrease in corrosion rate with increasing temperature can be attributed to the formation of a protective layer of mackinawite layer. However, cracking in the formed mackinawite layer may not be responsible for the increase in the corrosion rate. More specifically, developed pourbaix diagrams at different temperatures showed that the formed protective layer belongs to mackinawite (FeS), a group of classified polymorphous iron sulfide, which is in good agreement with the experimental results. It is also noticed that the thickness of corrosion products layer increases significantly with decrease in the corrosion rate of API X120 steel exposed to H2S environment. These findings indicate that API X120 C-steel is susceptible to sour corrosion under the above stated experimental conditions.

  7. Predicting Effects of Corrosion Erosion of High Strength Steel Pipelines Elbow on CO2-Acetic Acid (HAc) Solution

    Science.gov (United States)

    Asmara, Y. P.; Ismail, M. F.; Giok Chui, L.; Halimi, Jamiludin

    2016-02-01

    Simultaneously effect of erosion combined with corrosion becomes the most concern in oil and gas industries. It is due to the fast deterioration of metal as effects of solid particles mixed with corrosive environment. There are many corrosion software to investigate possible degradation mechanisms developed by researchers. They are using many combination factors of chemical reactions and physical process. However effects of CO2 and acid on pipelines orientations are still remain uncovered in their simulation. This research will investigate combination effects of CO2 and HAc on corrosion and erosion artificial environmental containing sands particles in 45°, 90° and 180° elbow pipelines. The research used theoretical calculations combined with experiments for verification. The main concerns are to investigate the maximum erosion corrosion rate and maximum shear stress at the surface. Methodology used to calculate corrosion rate are Linear Polarization Resistance (LPR) and weight loss. The results showed that at 45°, erosion rate is the more significant effects in contributing degradation of the metal. The effects of CO2 and HAc gave significant effects when flow rate of the solution are high which reflect synergism effects of solid particles and those chemical compositions.

  8. GCR dismantling: corrosion of vessel internals during decay storage

    International Nuclear Information System (INIS)

    Gras, J.M.

    1991-06-01

    Gas-cooled reactor decommissioning confronts EDF with the problem of the corrosion resistance of vessel internals over a decay storage period fixed at 50 years. The layer of magnetite previously formed in the C0 2 should protect structural steelwork from atmospheric corrosion. In any case, estimated steel corrosion after 50 years may be put at below or equal to 0.1 mm and the corresponding swelling induced by corrosion products at 0.2 mm. There should be no risk of hydrogen embrittlement or stress corrosion cracking of threaded fasteners. Corrosion tests aimed at providing further insight into the effects of the magnetite layer and a program for the surveillance of post-decommissioning structural corrosion should nevertheless be envisaged

  9. Influence of corrosion defects on the pipeline collapse pressure; Analise da influencia de defeitos de corrosao na pressao de colapso de dutos

    Energy Technology Data Exchange (ETDEWEB)

    Netto, Theodoro A.; Ferraz, Urbano S.; Botto, Adriana [Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Programa de Engenharia Oceanica

    2005-07-01

    The loss of metal in a pipeline due to corrosion usually results in localized pits with various depths and irregular shapes on its external and internal surfaces. The effect of external corrosion defects was studied via a series of small scale experiments and through a non-linear numerical model based on the finite element method. After calibrated in view of the experimental results, the model was used to determine the collapse pressure as a function of material and geometric parameters of different pipes and defects. Collapse mechanisms are complex and do affect the collapse pressure of corroded pipes. The problem is not only affected by the geometry of the defect but also by the interaction of the defect with the ovality of the cross section as we will show next. (author)

  10. Electrochemical Study of Polymer and Ceramic-Based Nanocomposite Coatings for Corrosion Protection of Cast Iron Pipeline

    Directory of Open Access Journals (Sweden)

    Ameen Uddin Ammar

    2018-02-01

    Full Text Available Coating is one of the most effective measures to protect metallic materials from corrosion. Various types of coatings such as metallic, ceramic and polymer coatings have been investigated in a quest to find durable coatings to resist electrochemical decay of metals in industrial applications. Many polymeric composite coatings have proved to be resistant against aggressive environments. Two major applications of ferrous materials are in marine environments and in the oil and gas industry. Knowing the corroding behavior of ferrous-based materials during exposure to these aggressive applications, an effort has been made to protect the material by using polymeric and ceramic-based coatings reinforced with nano materials. Uncoated and coated cast iron pipeline material was investigated during corrosion resistance by employing EIS (electrochemical impedance spectroscopy and electrochemical DC corrosion testing using the “three electrode system”. Cast iron pipeline samples were coated with Polyvinyl Alcohol/Polyaniline/FLG (Few Layers Graphene and TiO2/GO (graphene oxide nanocomposite by dip-coating. The EIS data indicated better capacitance and higher impedance values for coated samples compared with the bare metal, depicting enhanced corrosion resistance against seawater and “produce water” of a crude oil sample from a local oil rig; Tafel scans confirmed a significant decrease in corrosion rate of coated samples.

  11. Electrochemical Study of Polymer and Ceramic-Based Nanocomposite Coatings for Corrosion Protection of Cast Iron Pipeline

    Science.gov (United States)

    Ammar, Ameen Uddin; Shahid, Muhammad; Ahmed, Muhammad Khitab; Khan, Munawar; Khalid, Amir

    2018-01-01

    Coating is one of the most effective measures to protect metallic materials from corrosion. Various types of coatings such as metallic, ceramic and polymer coatings have been investigated in a quest to find durable coatings to resist electrochemical decay of metals in industrial applications. Many polymeric composite coatings have proved to be resistant against aggressive environments. Two major applications of ferrous materials are in marine environments and in the oil and gas industry. Knowing the corroding behavior of ferrous-based materials during exposure to these aggressive applications, an effort has been made to protect the material by using polymeric and ceramic-based coatings reinforced with nano materials. Uncoated and coated cast iron pipeline material was investigated during corrosion resistance by employing EIS (electrochemical impedance spectroscopy) and electrochemical DC corrosion testing using the “three electrode system”. Cast iron pipeline samples were coated with Polyvinyl Alcohol/Polyaniline/FLG (Few Layers Graphene) and TiO2/GO (graphene oxide) nanocomposite by dip-coating. The EIS data indicated better capacitance and higher impedance values for coated samples compared with the bare metal, depicting enhanced corrosion resistance against seawater and “produce water” of a crude oil sample from a local oil rig; Tafel scans confirmed a significant decrease in corrosion rate of coated samples. PMID:29495339

  12. Electrochemical Study of Polymer and Ceramic-Based Nanocomposite Coatings for Corrosion Protection of Cast Iron Pipeline.

    Science.gov (United States)

    Ammar, Ameen Uddin; Shahid, Muhammad; Ahmed, Muhammad Khitab; Khan, Munawar; Khalid, Amir; Khan, Zulfiqar Ahmad

    2018-02-25

    Coating is one of the most effective measures to protect metallic materials from corrosion. Various types of coatings such as metallic, ceramic and polymer coatings have been investigated in a quest to find durable coatings to resist electrochemical decay of metals in industrial applications. Many polymeric composite coatings have proved to be resistant against aggressive environments. Two major applications of ferrous materials are in marine environments and in the oil and gas industry. Knowing the corroding behavior of ferrous-based materials during exposure to these aggressive applications, an effort has been made to protect the material by using polymeric and ceramic-based coatings reinforced with nano materials. Uncoated and coated cast iron pipeline material was investigated during corrosion resistance by employing EIS (electrochemical impedance spectroscopy) and electrochemical DC corrosion testing using the "three electrode system". Cast iron pipeline samples were coated with Polyvinyl Alcohol/Polyaniline/FLG (Few Layers Graphene) and TiO₂/GO (graphene oxide) nanocomposite by dip-coating. The EIS data indicated better capacitance and higher impedance values for coated samples compared with the bare metal, depicting enhanced corrosion resistance against seawater and "produce water" of a crude oil sample from a local oil rig; Tafel scans confirmed a significant decrease in corrosion rate of coated samples.

  13. Evaluation results on the effectiveness of the corrosion protection system for underground pipelines, using the DC-voltage gradient technique

    Energy Technology Data Exchange (ETDEWEB)

    Ribeiro, Antonio Carlos [Petroquimica Uniao S.A., Santo Andre, SP (Brazil)

    2003-07-01

    A pipeline of diameter 6'' with 17.694 km of extension was evaluated how much to the integrity of its external covering and the effectiveness of the system of cathodic protection, using the method DC-Voltage Gradient. The Cathodic Protection in this pipeline is made by seven rectifiers. The gotten data indicate that the potential pipe-ground registered in some check points to the long one of the pipeline is extremely negative, what has led to a super protection of the pipeline for the CP. This if explains for the great proximity between the anodes and the pipeline. For km had been identified 917 failures with a mean density of 50,1 per Km. Beyond the analysis of the data, this work includes conclusions and recommendations detailed for the repairs of the covering of the pipeline and for improvement of the effectiveness of the CP. One sends regards to a combination of repairs in the covering and reevaluation of the CP, in way to improve the protection level and to assure the reduction of the risk of external corrosion. (author)

  14. Corrosion of Pipeline and Wellbore Steel by Liquid CO2 Containing Trace Amounts of Water and SO2

    Science.gov (United States)

    McGrail, P.; Schaef, H. T.; Owen, A. T.

    2009-12-01

    Carbon dioxide capture and storage in deep saline formations is currently considered the most attractive option to reduce greenhouse gas emissions with continued use of fossil fuels for energy production. Transporting captured CO2 and injection into suitable formations for storage will necessarily involve pipeline systems and wellbores constructed of carbon steels. Industry standards currently require nearly complete dehydration of liquid CO2 to reduce corrosion in the pipeline transport system. However, it may be possible to establish a corrosion threshold based on H2O content in the CO2 that could allow for minor amounts of H2O to remain in the liquid CO2 and thereby eliminate a costly dehydration step. Similarly, trace amounts of sulfur and nitrogen compounds common in flue gas streams are currently removed through expensive desulfurization and catalytic reduction processes. Provided these contaminants could be safely and permanently transported and stored in the geologic reservoir, retrofits of existing fossil-fuel plants could address comprehensive emissions reductions, including CO2 at perhaps nearly the same capital and operating cost. Because CO2-SO2 mixtures have never been commercially transported or injected, both experimental and theoretical work is needed to understand corrosion mechanisms of various steels in these gas mixtures containing varying amounts of water. Experiments were conducted with common tool steel (AISI-01) and pipeline steel (X65) immersed in liquid CO2 at room temperature containing ~1% SO2 and varying amounts of H2O (0 to 2500 ppmw). A threshold concentration of H2O in the liquid CO2-SO2 mixture was established based on the absence of visible surface corrosion. For example, experiments exposing steel to liquid CO2-SO2 containing ~300 ppmw H2O showed a delay in onset of visible corrosion products and minimal surface corrosion was visible after five days of testing. However increasing the water content to 760 ppmw produced extensive

  15. Microbiologically Influenced Corrosion

    Science.gov (United States)

    2015-11-05

    Widdel, F. (2012) Marine sulfate-reducing bacteria cause serious corrosion of iron under electroconductive biogenic mineral crust. Envi- ronmental...inCluding oil and gas, from to 2011 [2]. Over that period of time approximately of all releases were attributed to corrosion . National ;sociati<Jn...c>fComJsicmEngineers (NACE) International [3] the cost of corrosion for onshore gas and liquid nsn1ission pipelines was $7 billion. However, there

  16. Remote erosion and corrosion monitoring of subsea pipelines using acoustic telemetry and wet-mate connector technology

    Energy Technology Data Exchange (ETDEWEB)

    Painter, Howard; Barlow, Stewart [Teledyne ODI, Thousand Oaks, CA (United States); Clarke, Daniel [Teledyne Cormon, Thousand Oaks, CA (United States); Green, Dale [Teledyne Benthos, North Falmouth, MA (United States)

    2009-07-01

    This paper will present a novel approach for monitoring erosion and corrosion using proven sub sea technologies: intrusive erosion and corrosion monitoring, acoustic telemetry and wet-mateable connector technology. Intrusive metal loss based monitoring systems on sub sea pipelines are increasingly being used because of their ability to directly measure erosion and corrosion. These systems are integrated with the sub sea production control system or located close to the platform and hard-wired. However, locations remote from a sub sea control system or platform requires a dedicated communication system and long lengths of cable that can be cost prohibitive to procure and install. The system presented consists of an intrusive erosion or corrosion monitor with pressure and temperature transmitters, a retrievable electronics module with an acoustic modem, a data storage module, and a replaceable power module. Time-stamped erosion and corrosion data can be transmitted via an acoustic link to a surface platform, a vessel of opportunity or to a relaying modem. Acoustic signals can be transmitted up to 6 km from the monitoring location. The power module along with data module and acoustic modem are mounted on the erosion and corrosion module using wet-mateable connectors, allowing retrieval by remotely operated vehicles. The collected data can be used to assess the cumulative erosion and corrosion as well as use the real-time metal loss rate data to correlate with operational parameters. Benefits include optimization of corrosion inhibitor dosage rates, mitigation of damage caused by solids production, and increased flow assurance. (author)

  17. Accelerating resistance, inadequate antibacterial drug pipelines and international responses.

    Science.gov (United States)

    Theuretzbacher, Ursula

    2012-04-01

    The pandemic of multidrug-resistant (MDR) pathogens and their continuing spread is beyond dispute. In contrast to the past, today's antibacterial research and development (R&D) pipelines are nearly dry, failing to provide the flow of novel antibiotics required to match the clinical challenges of the multidrug resistance (MDR) crisis. Concerned over the rapidly worsening potential global healthcare crisis caused by MDR bacteria and the lack of robust drug pipelines, several multinational campaigns have issued policy recommendations and have initiated broad discussion with a goal of stimulating the development of novel antibacterial drugs and technologies. These activities have resulted in intensified co-operation between the USA and the EU. The recently announced extensive 'Action plan against the rising threats from antimicrobial resistance' substantially ramps up action within the EU. In recognising the potential crisis caused by MDR and the limited treatment options, the European Commission decided on an unprecedented approach to drive the search for novel antibiotics by integrating the pharmaceutical industry, the research capacities of universities and small companies supported by public funding along with pricing/reimbursement and regulatory bodies. The European Commission has shown leadership and put action plans in place. Only the future will tell whether these initiatives will help curb the impact of the MDR pandemic. Copyright © 2012 Elsevier B.V. and the International Society of Chemotherapy. All rights reserved.

  18. 49 CFR 192.476 - Internal corrosion control: Design and construction of transmission line.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Internal corrosion control: Design and... STANDARDS Requirements for Corrosion Control § 192.476 Internal corrosion control: Design and construction... the risk of internal corrosion. At a minimum, unless it is impracticable or unnecessary to do so, each...

  19. Methodology and measures for preventing unacceptable flow-accelerated corrosion thinning of pipelines and equipment of NPP power generating units

    Science.gov (United States)

    Tomarov, G. V.; Shipkov, A. A.; Lovchev, V. N.; Gutsev, D. F.

    2016-10-01

    Problems of metal flow-accelerated corrosion (FAC) in the pipelines and equipment of the condensate- feeding and wet-steam paths of NPP power-generating units (PGU) are examined. Goals, objectives, and main principles of the methodology for the implementation of an integrated program of AO Concern Rosenergoatom for the prevention of unacceptable FAC thinning and for increasing operational flow-accelerated corrosion resistance of NPP EaP are worded (further the Program). A role is determined and potentialities are shown for the use of Russian software packages in the evaluation and prediction of FAC rate upon solving practical problems for the timely detection of unacceptable FAC thinning in the elements of pipelines and equipment (EaP) of the secondary circuit of NPP PGU. Information is given concerning the structure, properties, and functions of the software systems for plant personnel support in the monitoring and planning of the inservice inspection of FAC thinning elements of pipelines and equipment of the secondary circuit of NPP PGUs, which are created and implemented at some Russian NPPs equipped with VVER-1000, VVER-440, and BN-600 reactors. It is noted that one of the most important practical results of software packages for supporting NPP personnel concerning the issue of flow-accelerated corrosion consists in revealing elements under a hazard of intense local FAC thinning. Examples are given for successful practice at some Russian NPP concerning the use of software systems for supporting the personnel in early detection of secondary-circuit pipeline elements with FAC thinning close to an unacceptable level. Intermediate results of working on the Program are presented and new tasks set in 2012 as a part of the updated program are denoted. The prospects of the developed methods and tools in the scope of the Program measures at the stages of design and construction of NPP PGU are discussed. The main directions of the work on solving the problems of flow

  20. Reactor Structure Materials: Corrosion of Reactor Core Internals

    International Nuclear Information System (INIS)

    Van Dyck, S.

    2000-01-01

    The objectives of SCK-CEN's R and D programme on the corrosion of reactor core internals are: (1) to gain mechanistic insight into the Irradition Assisted Stress Corrosion Cracking (IASCC) phenomenon by studying the influence of separate parameters in well controlled experiments; (2) to develop and validate a predictive capability on IASCC by model description and (3) to define and validate countermeasures and monitoring techniques for application in reactors. Progress and achievements in 1999 are described

  1. Determination of Erosion/Corrosion Rates in Hanford Tank Farms Radioactive Waste Transfer System Pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Washenfelder, D. J.; Girardot, C. L.; Wilson, E. R.; Page, J. A.; Engeman, J. K.; Gunter, J. R.; Johnson, J. M.; Baide, D. G.; Cooke, G. A.; Larson, J. D.; Castleberry, J. L.; Boomer, K. D.

    2015-11-05

    The twenty-eight double-shell underground radioactive waste storage tanks at the U. S. Department of Energy’s Hanford Site near Richland, WA are interconnected by the Waste Transfer System network of buried steel encased pipelines and pipe jumpers in below-grade pits. The pipeline material is stainless steel or carbon steel in 51 mm to 152 mm (2 in. to 6 in.) sizes. The pipelines carry slurries ranging up to 20 volume percent solids and supernatants with less than one volume percent solids at velocities necessary to prevent settling. The pipelines, installed between 1976 and 2011, were originally intended to last until the 2028 completion of the double-shell tank storage mission. The mission has been subsequently extended. In 2010 the Tank Operating Contractor began a systematic evaluation of the Waste Transfer System pipeline conditions applying guidelines from API 579-1/ASME FFS-1 (2007), Fitness-For-Service. Between 2010 and 2014 Fitness-for-Service examinations of the Waste Transfer System pipeline materials, sizes, and components were completed. In parallel, waste throughput histories were prepared allowing side-by-side pipeline wall thinning rate comparisons between carbon and stainless steel, slurries and supernatants and throughput volumes. The work showed that for transfer volumes up to 6.1E+05 m3 (161 million gallons), the highest throughput of any pipeline segment examined, there has been no detectable wall thinning in either stainless or carbon steel pipeline material regardless of waste fluid characteristics or throughput. The paper describes the field and laboratory evaluation methods used for the Fitness-for-Service examinations, the results of the examinations, and the data reduction methodologies used to support Hanford Waste Transfer System pipeline wall thinning conclusions.

  2. Determination of Erosion/Corrosion Rates in Hanford Tank Farms Radioactive Waste Transfer System Pipelines

    International Nuclear Information System (INIS)

    Washenfelder, D. J.; Girardot, C. L.; Wilson, E. R.; Page, J. A.; Engeman, J. K.; Gunter, J. R.; Johnson, J. M.; Baide, D. G.; Cooke, G. A.; Larson, J. D.; Castleberry, J. L.; Boomer, K. D.

    2015-01-01

    The twenty-eight double-shell underground radioactive waste storage tanks at the U. S. Department of Energy's Hanford Site near Richland, WA are interconnected by the Waste Transfer System network of buried steel encased pipelines and pipe jumpers in below-grade pits. The pipeline material is stainless steel or carbon steel in 51 mm to 152 mm (2 in. to 6 in.) sizes. The pipelines carry slurries ranging up to 20 volume percent solids and supernatants with less than one volume percent solids at velocities necessary to prevent settling. The pipelines, installed between 1976 and 2011, were originally intended to last until the 2028 completion of the double-shell tank storage mission. The mission has been subsequently extended. In 2010 the Tank Operating Contractor began a systematic evaluation of the Waste Transfer System pipeline conditions applying guidelines from API 579-1/ASME FFS-1 (2007), Fitness-For-Service. Between 2010 and 2014 Fitness-for-Service examinations of the Waste Transfer System pipeline materials, sizes, and components were completed. In parallel, waste throughput histories were prepared allowing side-by-side pipeline wall thinning rate comparisons between carbon and stainless steel, slurries and supernatants and throughput volumes. The work showed that for transfer volumes up to 6.1E+05 m 3 (161 million gallons), the highest throughput of any pipeline segment examined, there has been no detectable wall thinning in either stainless or carbon steel pipeline material regardless of waste fluid characteristics or throughput. The paper describes the field and laboratory evaluation methods used for the Fitness-for-Service examinations, the results of the examinations, and the data reduction methodologies used to support Hanford Waste Transfer System pipeline wall thinning conclusions.

  3. Bio-corrosion of water pipeline by sulphate-reducing bacteria in a ...

    African Journals Online (AJOL)

    esiri

    2013-11-13

    Nov 13, 2013 ... In AMD treatment processes, this chemically stabilizes the toxic metal ions as solid metal sulphides (Zagury et al., 2006). Furthermore, SRB produce carbonate (equation 1) which increases ... corrosion surface due to the presence of other aerobic bacteria ..... coating is necessary and important. Corrosion ...

  4. Electrochemical Investigation of the Corrosion of Different Microstructural Phases of X65 Pipeline Steel under Saturated Carbon Dioxide Conditions

    Directory of Open Access Journals (Sweden)

    Yuanfeng Yang

    2015-05-01

    Full Text Available The aim of this research was to investigate the influence of metallurgy on the corrosion behaviour of separate weld zone (WZ and parent plate (PP regions of X65 pipeline steel in a solution of deionised water saturated with CO2, at two different temperatures (55 °C and 80 °C and at initial pH~4.0. In addition, a non-electrochemical immersion experiment was also performed at 80 °C in CO2, on a sample portion of X65 pipeline containing part of a weld section, together with adjacent heat affected zones (HAZ and parent material. Electrochemical impedance spectroscopy (EIS was used to evaluate the corrosion behaviour of the separate weld and parent plate samples. This study seeks to understand the significance of the different microstructures within the different zones of the welded X65 pipe in CO2 environments on corrosion performance; with particular attention given to the formation of surface scales; and their composition/significance. The results obtained from grazing incidence X-ray diffraction (GIXRD measurements suggest that, post immersion, the parent plate substrate is scale free, with only features arising from ferrite (α-Fe and cementite (Fe3C apparent. In contrast, at 80 °C, GIXRD from the weld zone substrate, and weld zone/heat affected zone of the non-electrochemical sample indicates the presence of siderite (FeCO3 and chukanovite (Fe2CO3(OH2 phases. Scanning Electron Microscopy (SEM on this surface confirmed the presence of characteristic discrete cube-shaped crystallites of siderite together with plate-like clusters of chukanovite.

  5. Effect of Corrosion Inhibitors on In Situ Leak Repair by Precipitation of Calcium Carbonate in Potable Water Pipelines.

    Science.gov (United States)

    Wang, Fei; Devine, Christina L; Edwards, Marc A

    2017-08-01

    Corrosion inhibitors can affect calcium carbonate precipitation and associated in situ and in-service water distribution pipeline leak repair via clogging. Clogging of 150 μm diameter leak holes represented by glass capillary tubes, in recirculating solutions that are supersaturated with calcite (Ω calcite = 13), demonstrated that Zn, orthophosphate, tripolyphosphate, and hexametaphosphate corrosion/scaling inhibitors hinder clogging but natural organic matter (NOM) has relatively little impact. Critical concentrations of phosphates that could inhibit leak repair over the short-term in one water tested were: tripolyphophate (0.05 mg/L as P) < hexametaphosphate (0.1 mg/L) < orthophosphate (0.3 mg/L). Inhibitor blends (Zn+orthophosphate and Zn+NOM+orthophosphate) had stronger inhibitory effects compared to each inhibitor (Zn, orthophosphate or NOM) alone, whereas Zn+NOM showed a lesser inhibitory effect than its individual component (NOM) alone due to formation of smaller CaCO 3 particles with a much more negative zeta-potential. Overall, increased dosing of corrosion inhibitors is probably reducing the likelihood of scaling and in-service leak repair via clogging with calcium carbonate solids in potable water systems.

  6. Effects of turbulent flow on the corrosion kinetics of X52 pipeline steel in aqueous solutions containing H{sub 2}S

    Energy Technology Data Exchange (ETDEWEB)

    Galvan-Martinez, R.; Genesca-Llongueras, J. [Departamento de Ingenieria Metalurgica, Universidad Nacional Autonoma de Mexico, UNAM, Ciudad Universitaria (Mexico); Mendoza-Flores, J.; Duran-Romero, R. [Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas 152, Mexico D.F. 07730 (Mexico)

    2004-08-01

    This work presents the electrochemical results obtained during the study of the corrosion of X52 pipeline steel sample, immersed in brines containing H{sub 2}S, under turbulent flow conditions. Linear polarisation resistance (LPR), electrochemical impedance spectroscopy (EIS), Electrochemical Noise (EN) and polarisation curves were used in order to determine the effect of turbulent flow upon the corrosion kinetics of the steel. It was found that flow has a considerable influence upon the electrochemical process occurring on the surface of the steel and the corrosion rate is increased. (Abstract Copyright [2004], Wiley Periodicals, Inc.)

  7. Corrosion behaviour of water waste on the gray cast iron sanitary pipelines

    International Nuclear Information System (INIS)

    Fawzy, Y.H.A.H.

    2002-01-01

    The works of Plato (427-347 B.C.) contained the written description of corrosion. Plato defined rust as the earthy component separating out of the metal. (Georgius Agrico La) held to the same opinion some 2000 years later in his great mineralogical work De Natura Fossilium Iron rust (rat. Ferrug or Rubigo) is, so to speak, assertion of metallic iron. Iron can be protected against this defect by various wrapping, such as red lead, white lead, gypsum, bitumen or tar. Gaius Secundus Pliny also mentioned bitumen, pitch, white lead, and gypsum as protecting iron and bronze against corrosion. He reported that Alexander the Great had constructed Ponton Bridge at Zeugmar on the Euphrates with the aid of an iron chain. Link's that were inserted later suffered rust attacks, While the original ones remained immune. The opinion, sometimes expressed today, that modern iron inferior and more corrosion than old iron, was thus current even in ancient times. The concept of the corrosion process derived from the latin corrodere ( to eat away, to destroy ), first appeared in the philosophical transaction in 1667. It was discussed in German from the Frensh on the manufacture of white lead in 1785 and was mentioned in 1836 in the translation of an English paper by Savy on the cathodic protection of iron in sea water. However, almost unit the present day, the term was indiscriminately for corrosion reaction effects, and corrosion damage

  8. The analysis of repeated failures of pipelines in Kal'chinskoe oil field

    Science.gov (United States)

    Shavlov, E. N.; Brusnik, O. V.; Lukjanov, V. G.

    2016-09-01

    The paper presents the chemical analysis of oilfield water and hydraulic analysis of the liquid flow in Kal'chinskoe oil field pipeline that allow detecting the causes of the internal corrosion processes. The inhibitor protection is suggested to reduce the corrosion rate in the pipelines of Kal'chinskoe oil field. Based on the analysis of the pipeline failures, it is suggested to replace steel pipes by fiberglass pipes.

  9. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  10. The Effect of Cathodic Protection on Stress Corrosion Cracking of High-Strength Pipeline Steels, #350

    Science.gov (United States)

    2009-12-02

    The objective of this study was to establish the effect of cathodic protection (CP) to produce hydrogen that can cause cracking and in-service failures of high-strength pipeline steels, from X-70 to X-120, and to establish the effectiveness of cathod...

  11. Corrosion inhibition efficiency of linear alkyl benzene derivatives for carbon steel pipelines in 1M HCl

    Directory of Open Access Journals (Sweden)

    A.M. Al-Sabagh

    2011-06-01

    Full Text Available Linear alkyl benzene sulfonic acid (L and three of its ester derivatives (L1, L2, L3 were prepared, followed by quaternization of these esters (L1Q, L2Q, L3Q. The corrosion inhibition effect on carbon steel in 1 M HCl was studied using weight loss and potentiodynamic polarization measurements. The adsorption of the inhibitors on carbon steel surface obeyed the Langmuir’s adsorption isotherm. The associated activation energy of corrosion and other thermodynamic parameters such as enthalpy (ΔH∗, entropy (ΔS∗ of activation, adsorption–desorption equilibrium constant (Kads, standard free energy of adsorption (ΔGoads, heat (ΔHoads, and entropy of adsorption (ΔSoads were calculated to elaborate the corrosion inhibition mechanism.

  12. Effect of correlated input parameters on the failure probability of pipelines with corrosion defects by using FITNET FFS procedure

    International Nuclear Information System (INIS)

    Qian, Guian; Niffenegger, Markus; Zhou, Wenxing; Li, Shuxin

    2013-01-01

    The paper presents a probabilistic methodology considering the correlations between the input variables for the failure probability evaluation of corroding pipelines based on the corrosion module of the FITNET FFS procedure. A computer program based on this method is developed to calculate the failure probability of pipelines by considering different numbers of defects and different elapsed times. In case of one defect, the correlation between the initial defect depth and the initial defect length has the most significant impact on the failure probability of the pipeline. If the correlations between these two parameters for an individual defect are not considered, the prediction results are nonconservative when the failure probability is below 40% and conservative when it is above 40%. In case of multiple defects, the independent assumption of variables generally leads to a conservative estimate of the failure probability. The conservatism increases if the elapsed time and/or the actual correlation coefficients of the variables increase. The correlation of the operating pressure, the initial defect depth and material ultimate tensile strength at the location of different defects has a larger impact on the failure probability than the correlation of other parameters at different defects. The upper bound failure probability calculated by engineering method corresponds to that calculated using the presented method without considering the correlation between input parameters. This confirms the validity of the presented model. -- Highlights: ► Correlation between d 0 and L 0 has the biggest impact on the probability. ► Independent assumption of variables generally leads to a conservative estimate. ► The conservatism increases with the elapsed time and correlation coefficients. ► Upper bound of engineering method corresponds to that without correlation input

  13. AC-voltage corrosion on underground pipelines; Wechselstromkorrosion an erdverlegten Rohrleitungen

    Energy Technology Data Exchange (ETDEWEB)

    Geiser, J. [Ruhrgas AG, Essen (Germany)

    1998-02-01

    AC-voltage on piplines may be induced by interference from nearby high-voltage power lines or railway lines. Beside possible personal hazard the induced AC-voltage may cause corrosion under certain conditions. In the following some examples for corrosion damages are given. Functioning and remedial measures are described. (orig.) [Deutsch] In Rohrleitungen kann aus benachbarten Hochspannungsanlagen oder aus elektrifizierten Bahnanlagen Wechselspannung eingekoppelt werden. Neben einer moeglichen Personengefaehrdung bei Beruehren der Leitung kann die Wechselspannung unter bestimmten Umstaenden zu Korrosionen an den Umhuellungsfehlstellen der Rohrleitung fuehren. Im folgenden werden Beispiele fuer bisher gefundene Schaeden, Wirkmechanismen und Abhilfemassnahmen beschrieben. (orig.)

  14. Corrosion '98: 53. annual conference and exposition, proceedings

    International Nuclear Information System (INIS)

    Anon.

    1998-01-01

    This conference was divided into the following sections: Corrosion in Gas Treating; Problems and Solutions in Commercial Building Water Systems; Green Corrosion/Scale Inhibitors; Atmospheric Corrosion; AIRPOL Update/98; Rubber Lining--Answers to Many Problems; Interference Problems; Environmental Assisted Cracking: Fundamental Research and Industrial Applications; Corrosion in Nuclear Systems; New Developments in Scale and Deposit Control; Corrosion and Corrosion Protection in the Transportation Industries; What's All the Noise About--Electrochemical That Is; Refining Industry Corrosion; Corrosion Problems in Military Hardware: Case Histories, Fixes and Lessons Learned; Cathodic Protection Test Methods and Instrumentation for Underground and On-grade Pipelines and Tanks; Recent Developments in Volatile Corrosion Inhibitors; Corrosion in Supercritical Fluids; Microbiologically Influenced Corrosion; Advances in Understanding and Controlling CO 2 Corrosion; Managing Corrosion with Plastics; Material Developments for Use in Exploration and Production Environments; Corrosion in Cold Regions; The Effect of Downsizing and Outsourcing on Cooling System Monitoring and Control Practices; New Developments in Mechanical and Chemical Industrial Cleaning; Mineral Scale Deposit Control in Oilfield Related Operations; Biocides in Cooling Water; Corrosion and Corrosion Control of Reinforced Concrete Structures; Materials Performance for Fossil Energy Conversion Systems; Marine corrosion; Thermal Spray--Coating and Corrosion Control; Flow Effects on Corrosion in Oil and Gas Production; Corrosion Measurement Technologies; Internal Pipeline Monitoring--Corrosion Monitoring, Intelligent Pigging and Leak Detection; Cathodic Protection in Natural Waters; Corrosion in Radioactive Liquid Waste Systems; On-line Hydrogen Permeation Monitoring Equipment and Techniques, State of the Art; Water Reuse and Recovery; Performance of Materials in High Temperature Environments; Advances in Motor

  15. Final Report For The Erosion And Corrosion Analysis Of Waste Transfer Primary Pipeline Sections From 241-SY Tank Farm

    Energy Technology Data Exchange (ETDEWEB)

    Page, J. S.; Wyrwas, R. B.; Cooke, G. A.

    2012-10-04

    Three sections of primary transfer pipeline removed from the 241-SY Tank Farm in Hanford's 200 West area, labeled as SN-285, SN-286, and SN-278, were analyzed for the presence and amount of corrosion and erosion on the inside surface of the transfer pipe. All three sections of pipe, ranging in length between 6 and 8 in., were received at the 222-S Laboratory still in the pipe-in-pipe assembly. The annular spaces were filled with urethane foam injected into the pipes for as low as reasonably achievable (ALARA) purposes. The 3-in. primary transfer pipes were first separated from the outer encasement, 6-in. pipes. The pipes were cut into small sections, or coupons, based upon the results of a non-destructive pipe wall thickness measurement which used an ultrasonic transducer. Following removal of the foam, the coupons were subjected to a series of analytical methods utilizing both optical microscopy and scanning electron microscopy to obtain erosion and corrosion information. The ultrasonic transducer analysis of the SN-285 primary pipe did not show any thinned locations in the pipe wall which were outside the expected range for the 3-in. schedule 40 pipe of 216 mils. A coupon was cut from the thinnest area on the pipe, and analysis of the inside surface, which was in contact with the tank waste, revealed a continuous layer of corrosion ~ 100 11m (4 mils) thick under a semi-continuous layer of tank waste residue ~ 20 11m (1 mil) thick. This residue layer was composed of an amorphous phase rich in chromium, magnesium, calcium, and chlorine. Small pits were detected throughout the inside pipe surface with depths up to ~ 50 11m (2 mils). Similarly, the SN-286 primary pipe did not show, by the ultrasonic transducer measurements, any thinned locations in the pipe wall which were outside the expected range for this pipe. Analysis of the coupon cut from the pipe section showed the presence of a tank waste layer containing sodium aluminate and phases rich in iron, calcium

  16. Final Report For The Erosion And Corrosion Analysis Of Waste Transfer Primary Pipeline Sections From 241-SY Tank Farm

    International Nuclear Information System (INIS)

    Page, J. S.; Wyrwas, R. B.; Cooke, G. A.

    2012-01-01

    Three sections of primary transfer pipeline removed from the 241-SY Tank Farm in Hanford's 200 West area, labeled as SN-285, SN-286, and SN-278, were analyzed for the presence and amount of corrosion and erosion on the inside surface of the transfer pipe. All three sections of pipe, ranging in length between 6 and 8 in., were received at the 222-S Laboratory still in the pipe-in-pipe assembly. The annular spaces were filled with urethane foam injected into the pipes for as low as reasonably achievable (ALARA) purposes. The 3-in. primary transfer pipes were first separated from the outer encasement, 6-in. pipes. The pipes were cut into small sections, or coupons, based upon the results of a non-destructive pipe wall thickness measurement which used an ultrasonic transducer. Following removal of the foam, the coupons were subjected to a series of analytical methods utilizing both optical microscopy and scanning electron microscopy to obtain erosion and corrosion information. The ultrasonic transducer analysis of the SN-285 primary pipe did not show any thinned locations in the pipe wall which were outside the expected range for the 3-in. schedule 40 pipe of 216 mils. A coupon was cut from the thinnest area on the pipe, and analysis of the inside surface, which was in contact with the tank waste, revealed a continuous layer of corrosion ∼ 100 11m (4 mils) thick under a semi-continuous layer of tank waste residue ∼ 20 11m (1 mil) thick. This residue layer was composed of an amorphous phase rich in chromium, magnesium, calcium, and chlorine. Small pits were detected throughout the inside pipe surface with depths up to ∼ 50 11m (2 mils). Similarly, the SN-286 primary pipe did not show, by the ultrasonic transducer measurements, any thinned locations in the pipe wall which were outside the expected range for this pipe. Analysis of the coupon cut from the pipe section showed the presence of a tank waste layer containing sodium aluminate and phases rich in iron

  17. 49 CFR 192.917 - How does an operator identify potential threats to pipeline integrity and use the threat...

    Science.gov (United States)

    2010-10-01

    ... pipeline integrity and use the threat identification in its integrity program? 192.917 Section 192.917... identification in its integrity program? (a) Threat identification. An operator must identify and evaluate all... internal corrosion, external corrosion, and stress corrosion cracking; (2) Static or resident threats, such...

  18. Stress corrosion cracking of X80 pipeline steel exposed to high pH solutions with different concentrations of bicarbonate

    Science.gov (United States)

    Fan, Lin; Du, Cui-wei; Liu, Zhi-yong; Li, Xiao-gang

    2013-07-01

    Susceptibilities to stress corrosion cracking (SCC) of X80 pipeline steel in high pH solutions with various concentrations of HCO{3/-} at a passive potential of -0.2 V vs. SCE were investigated by slow strain rate tensile (SSRT) test. The SCC mechanism and the effect of HCO{3/-} were discussed with the aid of electrochemical techniques. It is indicated that X80 steel shows enhanced susceptibility to SCC with the concentration of HCO{3/-} increasing from 0.15 to 1.00 mol/L, and the susceptibility can be evaluated in terms of current density at -0.2 V vs. SCE. The SCC behavior is controlled by the dissolution-based mechanism in these circumstances. Increasing the concentration of HCO{3/-} not only increases the risk of rupture of passive films but also promotes the anodic dissolution of crack tips. Besides, little susceptibility to SCC is found in dilute solution containing 0.05 mol/L HCO{3/-} for X80 steel. This can be attributed to the inhibited repassivation of passive films, manifesting as a more intensive dissolution in the non-crack tip areas than at the crack tips.

  19. Evaluation of eco toxicity, biocide effectiveness and corrosiveness of fluid for pipelines hydro testing; Avaliacao da ecotoxicidade, eficiencia biocida e da corrosividade de fluidos para teste hidroestatico de dutos

    Energy Technology Data Exchange (ETDEWEB)

    Andrade, Cynthia A.; Veiga, Leticia F.; Penna, Monica O.; Souza, Leonardo S. [PETROBRAS, Rio de Janeiro, RJ (Brazil); Nascimento, Juliana R.; Oliveira, Fabio F.; Amigo, Alexandre A.; Chaves, Claudia [Fundacao Gorceix, Ouro Preto, MG (Brazil)

    2005-07-01

    Before the installation of subsea pipelines for draining the oil and gas production, the line need to be submitted to hydrostatic tests. In these, the lines are flooded with sea water and chemicals and pressurized to check the leakage occurrence. By the end of the test, the fluid needs to be discharged in-situ. Based on the environmental restrictions, this study began, and the three most important aspects in relation to the environmental risks had been evaluated: the toxicity, the biocide efficiency and the fluids' corrosiveness. By the partial results, it was observed that the fluids which had presented the best results in all studied aspects were the ones that contained the biocide THPS, combined with U.V. and a quaternary salt. In relation to the corrosion, it could be established that the studied fluids do not present impacts in internal corrosion, since during the test, the pipes are totally flooded with the fluid, remaining stamped and all the internal air having been removed. An important aspect is: even with concentrations below of the recommended ones for biocides, in order to guarantee lower environmental risks, by making use of alternative techniques (U.V.) and efficient biocide products, it is also possible to reach success in terms of biocide's efficiency. A regular monitoring procedure of the fulfilling fluid's quality is essential. (author)

  20. Multi-level access control in the data pipeline of the international supply chain system

    NARCIS (Netherlands)

    Pruksasri, P.; Berg, J. van den; Hofman, W.; Daskapan, S.

    2013-01-01

    The Seamless Integrated Data Pipeline system was proposed to the European Union in order to overcome the information quality shortcomings of the current international supply chain information exchange systems. Next to identification and authorization of stakeholders, secure access control needs to

  1. Gas pipeline internal painting: an economical advantage; Uso da pintura interna em gasodutos: uma vantagem economica

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Christian E.; Santos, Paulo T. [Soco-Ril do Brasil S.A., Pindamonhangaba, SP (Brazil)]|[Faculdade de Engenharia Quimica de Lorena (FAENQUIL), SP (Brazil). Programa de Pos-graduacao em Engenharia Mecanica; Oliveira, Luiz C. [Confab Industrial S.A., Pindamonhangaba, SP (Brazil)]|[Faculdade de Engenharia Quimica de Lorena (FAENQUIL), SP (Brazil). Programa de Pos-graduacao em Engenharia Mecanica; Campos, Paulo H. [Confab Industrial S.A., Pindamonhangaba, SP (Brazil)

    2003-07-01

    Focusing the fabulous financial losses due to the corrosion problems, it had been necessary increase the range of new technologies and developments regarding material protection. The application of internal painting systems have become the most employed protection technical, showing a lot of benefits: improved flow characteristics of gas, reduced energy consumption of pumping, reduced pressure drops, easily application, inspection and maintenance, faster commissioning, reduced deposition of condensate and microorganism, excellent preventing corrosion during storage and operation, and others. The present paper describe the advantages and the technical and financial benefits of liquid epoxy internal coating. (author)

  2. Commissioning of long subsea pipelines - environmental aspects

    International Nuclear Information System (INIS)

    Falck, C.; Kleppe, T.; Maribu, J.

    1997-01-01

    Discharges to air and sea are inevitable during precommissioning and commissioning of long subsea pipelines. Large quantities of water is pumped through the pipeline during these operations. This water is normally treated with corrosion inhibiting chemicals to minimise internal corrosion of the pipeline. Chemicals like methanol or glycol may be used to prevent hydrate formation, and will normally be discharged to sea during commissioning. In order to minimise the environmental impact of these operations, while maintaining corrosion protection, the Norwegian Statoil has been working for several years along three main routes such as to develop concepts and methods that minimise the discharged volumes, the use of the most environmentally friendly chemicals available, and to monitor and identify the effects of discharges to various marine species. 3 refs., 4 figs

  3. Bad Actors Criticality Assessment for Pipeline system

    Science.gov (United States)

    Nasir, Meseret; Chong, Kit wee; Osman, Sabtuni; Siaw Khur, Wee

    2015-04-01

    Failure of a pipeline system could bring huge economic loss. In order to mitigate such catastrophic loss, it is required to evaluate and rank the impact of each bad actor of the pipeline system. In this study, bad actors are known as the root causes or any potential factor leading to the system downtime. Fault Tree Analysis (FTA) is used to analyze the probability of occurrence for each bad actor. Bimbaum's Importance and criticality measure (BICM) is also employed to rank the impact of each bad actor on the pipeline system failure. The results demonstrate that internal corrosion; external corrosion and construction damage are critical and highly contribute to the pipeline system failure with 48.0%, 12.4% and 6.0% respectively. Thus, a minor improvement in internal corrosion; external corrosion and construction damage would bring significant changes in the pipeline system performance and reliability. These results could also be useful to develop efficient maintenance strategy by identifying the critical bad actors.

  4. Pipeline's natural frequency response due to internal pressure effect

    Energy Technology Data Exchange (ETDEWEB)

    Massa, Andre L.L.; Guevara Junior, Nestor O. [Suporte - Consultoria e Projetos Ltda., Rio de Janeiro, RJ (Brazil); Galgoul, Nelson S. [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil); Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil); Fernandes, Antonio C.; Coelho, Fabio M. [Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil). Coordenacao de Programas de Pos-graduacao de Engenharia

    2009-12-19

    A few years ago, a discussion about how internal pressure is treated in submarine pipelines has taken place. Galgoul et al (2004) have pointed out the conservatism of the latest recommendations for pipeline free-span evaluations associated to the way the axial force is considered in the determination of the pipeline natural frequency. Fyrileiv and Collberg (2005) have also discussed this point in defense of the effective axial force concept and its use in the natural frequency determination. In order to contribute to this aspect, an experimental test has been performed with a fully embedded pipeline which was pressurized. The main object consists in showing that the pipe is under tension (and not under compression) and, as a consequence, it is the authors' intention to prove that the natural frequency increases instead of reducing when the internal pressure is incremented. In addition to the test, a finite element model has been presented where this internal pressure effect is taken into account as it actually is (and not as an axial force) in order to show the real behavior of the wall stresses. Static analyses, as well as modal and transient analysis have been performed in order to compare theoretical results with the experimental test conducted. (author)

  5. 49 CFR 192.927 - What are the requirements for using Internal Corrosion Direct Assessment (ICDA)?

    Science.gov (United States)

    2010-10-01

    ... internal corrosion at each location, using ultrasonic thickness measurements, radiography, or other generally accepted measurement technique. One location must be the low point (e.g., sags, drips, valves... monitoring each covered segment where internal corrosion has been identified using techniques such as coupons...

  6. DEVELOPMENT OF AN EMAT IN-LINE INSPECTION SYSTEM FOR DETECTION, DISCRIMINATION, AND GRADING OF STRESS CORROSION CRACKING IN PIPELINES

    Energy Technology Data Exchange (ETDEWEB)

    Jeff Aron; Jon Gore, Roger Dalton; Stuart Eaton; Adrian Bowles; Owen Thomas; Tim Jarman

    2003-07-01

    This report describes progress, experiments, and results for a project to develop a pipeline inline inspection tool that uses electromagnetic acoustic transducers (EMATs) to detect and grade stress corrosion cracking (SCC). There is a brief introduction that gives background material about EMATs and relevant previous Tuboscope work toward a tool. This work left various choices about the modes and transducers for this project. The experimental section then describes the lab systems, improvements to these systems, and setups and techniques to narrow the choices. Improvements, which involved transducer matching networks, better magnetic biasing, and lower noise electronics, led to improved signal to noise (SNR) levels. The setups permitted transducer characterizations and interaction measurements in plates with man-made cracks, pipeline sections with SCC, and a full pipe with SCC. The latter were done with a moveable and compact EMAT setup, called a lab mouse, which is detailed. Next, the results section justifies the mode and transducer choices. These were for magnetostrictive EMATs and the use of EMAT launched modes: SH0 (at 2.1 MHz-mm) and SV1 (at 3.9 MHz-mm). This section then gives details of measurements on these modes. The measurements consisted of signal to noise ratio, insertion loss, magnetic biasing sensitivities crack reflection and transmission coefficients, beam width, standoff and tilt sensitivities. For most of the measurements the section presents analysis curves, such as reflection coefficient versus crack depth. Some notable results for the chosen modes are: that acceptable SNRs were generated in a pipe with magnetostrictive EMATs, that optimum bias for magnetostrictive transmitters and receivers is magnetic saturation, that crack reflection and transmission coefficients from crack interactions agree with 2 D simulations and seem workable for crack grading, and that the mouse has good waveform quality and so is ready for exhaustive measurement EMAT

  7. DEVELOPMENT OF AN EMAT IN-LINE INSPECTION SYSTEM FOR DETECTION, DISCRIMINATION, AND GRADING OF STRESS CORROSION CRACKING IN PIPELINES

    Energy Technology Data Exchange (ETDEWEB)

    Jeff Aron; Jeff Jia; Bruce Vance; Wen Chang; Raymond Pohler; Jon Gore; Stuart Eaton; Adrian Bowles; Tim Jarman

    2005-02-01

    This report describes prototypes, measurements, and results for a project to develop a prototype pipeline in-line inspection (ILI) tool that uses electromagnetic acoustic transducers (EMATs) to detect and grade stress corrosion cracking (SCC). The introduction briefly provides motivation and describes SCC, gives some background on EMATs and guided ultrasonic waves, and reviews promising results of a previous project using EMATs for SCC. The experimental section then describes lab measurement techniques and equipment, the lab mouse and prototypes for a mule, and scan measurements made on SCC. The mouse was a moveable and compact EMAT setup. The prototypes were even more compact circuits intended to be pulled or used in an ILI tool. The purpose of the measurements was to determine the best modes, transduction, and processing to use, to characterize the transducers, and to prove EMATs and mule components could produce useful results. Next, the results section summarizes the measurements and describes the mouse scans, processing, prototype circuit operating parameters, and performance for SH0 scans. Results are given in terms of specifications--like SNR, power, insertion loss--and parametric curves--such as signal amplitude versus magnetic bias or standoff, reflection or transmission coefficients versus crack depth. Initially, lab results indicated magnetostrictive transducers using both SH0 and SV1 modes would be worthwhile to pursue in a practical ILI system. However, work with mule components showed that SV1 would be too dispersive, so SV1 was abandoned. The results showed that reflection measurements, when normalized by the direct arrival are sensitive to and correlated with SCC. This was not true for transmission measurements. Processing yields a high data reduction, almost 60 to 1, and permits A and C scan display techniques and software already in use for pipeline inspection. An analysis of actual SH0 scan results for SCC of known dimensions showed that length

  8. A general procedure to model and to analyze pipelines with real defects caused by corrosion measured in situ

    Energy Technology Data Exchange (ETDEWEB)

    Ferreira, Adriano D.M.; Souza, Antonio H.T. de; Willmersdorf, Ramiro B.; Lira, Paulo R.M. [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Dept. de Engenharia Mecanica; Silvana, M.B. Afonso; Motta, Renato S. [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Dept. de Engenharia Civil; Andrade, Edmundo Q. de [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

    2009-07-01

    The main purpose of this work is to present an automatic procedure to generate a geometric model and FE meshes from data provided by some field inspection. From the data provided a smooth geometry representation in the corroded area of the pipeline is generated. This generation is coupled with surface tools provided by MSC.Patran Soft-ware, pre and post-processing, program. To accomplish the generation of the whole model, discretization rules were coded for the corroded area and for the interfaces necessary to fulfill the discretization of the whole model. In this work, the module that automatized the generation of computer models of identified defects with irregular geometry is described in detail. These modules were implemented with functions written in the programming language PCL (Patran Command Language) and added to the program PIPEFLAW (Cabral, 2007) developed by the group PADMEC (High Perform Computing on Computational Mechanics) from UFPE. The program has a friendly and customized graphical interface which allows the user to provide the main parameters of the pipe and defect. A structural non-linear analysis was performed for some models to obtain the internal pressure that would cause rupture of the model, representing the mechanical failure of the pipeline. For the purpose of numerical analysis the commercial finite element program ANSYS was used, which were being managed by scripts written in Phyton. (author)

  9. Modeling of microbial induced corrosion on metallic pipelines resulting from biomethane and the integrity impact of biomethane on non-metallic pipelines.

    Science.gov (United States)

    2012-09-01

    The objective of this project is to understand key elements related to promoting the successful delivery of : biomethane into natural gas pipeline networks. This project focuses on two key areas of concern: : 1. The effect of microbial induced corros...

  10. Effect of pH Value on the Electrochemical and Stress Corrosion Cracking Behavior of X70 Pipeline Steel in the Dilute Bicarbonate Solutions

    Science.gov (United States)

    Cui, Z. Y.; Liu, Z. Y.; Wang, L. W.; Ma, H. C.; Du, C. W.; Li, X. G.; Wang, X.

    2015-11-01

    In this work, effects of pH value on the electrochemical and stress corrosion cracking (SCC) behavior of X70 pipeline steel in the dilute bicarbonate solutions were investigated using electrochemical measurements, slow strain rate tensile tests and surface analysis techniques. Decrease of the solution pH from 6.8 to 6.0 promotes the anodic dissolution and cathodic reduction simultaneously. Further decrease of the pH value mainly accelerates the cathodic reduction of X70 pipeline steel. As a result, when the solution pH decreases form 6.8 to 5.5, SCC susceptibility decreases because of the enhancement of the anodic dissolution. When the solution pH decreases from 5.5 to 4.0, SCC susceptibility increases gradually because of the acceleration of cathodic reactions.

  11. Combined Effect of Alternating Current Interference and Cathodic Protection on Pitting Corrosion and Stress Corrosion Cracking Behavior of X70 Pipeline Steel in Near-Neutral pH Environment

    Directory of Open Access Journals (Sweden)

    Liwei Wang

    2018-03-01

    Full Text Available Influence of alternating current (AC on pitting corrosion and stress corrosion cracking (SCC behavior of X70 pipeline steel in the near-neutral pH environment under cathodic protection (CP was investigated. Both corrosion and SCC are inhibited by −0.775 VSCE CP without AC interference. With the superimposition of AC current (1–10 mA/cm2, the direct current (DC potential shifts negatively under the CP of −0.775 VSCE and the cathodic DC current decreases and shifts to the anodic direction. Under the CP potential of −0.95 VSCE and −1.2 VSCE, the applied AC current promotes the cathodic reaction and leads to the positive shift of DC potential and increase of cathodic current. Local anodic dissolution occurs attributing to the generated anodic current transients in the positive half-cycle of the AC current, resulting in the initiation of corrosion pits (0.6–2 μm in diameter. AC enhances the SCC susceptibility of X70 steel under −0.775 VSCE CP, attributing to the promotion of anodic dissolution and hydrogen evolution. Even an AC current as low as 1 mA/cm2 can enhance the SCC susceptibility.

  12. Combined Effect of Alternating Current Interference and Cathodic Protection on Pitting Corrosion and Stress Corrosion Cracking Behavior of X70 Pipeline Steel in Near-Neutral pH Environment.

    Science.gov (United States)

    Wang, Liwei; Cheng, Lianjun; Li, Junru; Zhu, Zhifu; Bai, Shuowei; Cui, Zhongyu

    2018-03-22

    Influence of alternating current (AC) on pitting corrosion and stress corrosion cracking (SCC) behavior of X70 pipeline steel in the near-neutral pH environment under cathodic protection (CP) was investigated. Both corrosion and SCC are inhibited by -0.775 V SCE CP without AC interference. With the superimposition of AC current (1-10 mA/cm²), the direct current (DC) potential shifts negatively under the CP of -0.775 V SCE and the cathodic DC current decreases and shifts to the anodic direction. Under the CP potential of -0.95 V SCE and -1.2 V SCE , the applied AC current promotes the cathodic reaction and leads to the positive shift of DC potential and increase of cathodic current. Local anodic dissolution occurs attributing to the generated anodic current transients in the positive half-cycle of the AC current, resulting in the initiation of corrosion pits (0.6-2 μm in diameter). AC enhances the SCC susceptibility of X70 steel under -0.775 V SCE CP, attributing to the promotion of anodic dissolution and hydrogen evolution. Even an AC current as low as 1 mA/cm² can enhance the SCC susceptibility.

  13. Comparison of electrochemical techniques during the corrosion of X52 pipeline steel in the presence of sulfate reducing bacteria (SRB)

    Energy Technology Data Exchange (ETDEWEB)

    Galvan-Martinez, R.; Genesca, J. [Universidad Nacional Autonoma de Mexico (UNAM), Facultad de Quimica, Depto. de Ingenieria Metalurgica, Ciudad Universitaria. Mexico DF, CP 04510 (Mexico); Garcia-Caloca, G.; Duran-Romero, R.; Mendoza-Flores, J. [Instituto Mexicano del Petroleo, Direccion Ejecutiva de Exploracion y Produccion, Corrosion, Eje Central Lazaro Cardenas 152, Mexico D.F., 07730 (Mexico); Torres-Sanchez, R. [Universidad Michoacana de San Nicolas de Hidalgo, Instituto de Investigaciones, Metalurgicas. Edificio ' ' U' ' , C.U. Morelia, Michoacan (Mexico)

    2005-10-01

    This work compares three electrochemical techniques, linear polarization resistance (LPR), electrochemical impedance spectroscopy (EIS) and electrochemical noise (EN), used in the study of corrosion of X52 steel samples in an environment containing a culture of sulfate reducing bacteria (SRB). The study emphasizes the different electrochemical information obtained when using these techniques in microbiologically influenced corrosion (MIC) studies. (Abstract Copyright [2005], Wiley Periodicals, Inc.)

  14. Dynamics of a Pipeline under the Action of Internal Shock Pressure

    Science.gov (United States)

    Il'gamov, M. A.

    2017-11-01

    The static and dynamic bending of a pipeline in the vertical plane under the action of its own weight is considered with regard to the interaction of the internal pressure with the curvature of the axial line and the axisymmetric deformation. The pressure consists of a constant and timevarying parts and is assumed to be uniformly distributed over the entire span between the supports. The pipeline reaction to the stepwise increase in the pressure is analyzed in the case where it is possible to determine the exact solution of the problem. The initial stage of bending determined by the smallness of elastic forces as compared to the inertial forces is introduced into the consideration. At this stage, the solution is sought in the form of power series and the law of pressure variation can be arbitrary. This solution provides initial conditions for determining the further process. The duration of the inertial stage is compared with the times of sharp changes of the pressure and the shock waves in fluids. The structure parameters are determined in the case where the shock pressure is accepted only by the inertial forces in the pipeline.

  15. Effect of pH and chloride on the micro-mechanism of pitting corrosion for high strength pipeline steel in aerated NaCl solutions

    International Nuclear Information System (INIS)

    Wang, Yafei; Cheng, Guangxu; Wu, Wei; Qiao, Qiao; Li, Yun; Li, Xiufeng

    2015-01-01

    Highlights: • Pitting behavior of X80 steel in aerated NaCl solutions is studied systematically. • Unique large pit morphology is observed in neutral/acidic NaCl solutions. • In low pH solutions, pit will propagate in the horizontal direction, leading to the shallow shape of pitting morphology; in high pH solutions, the pit sizes are much smaller. • Film growth, which is dependent on the pH and chloride concentration, has great influence on the cathodic reaction by affecting oxygen diffusion process. - Abstract: The pitting corrosion mechanism of high strength pipeline steel in aerated NaCl solutions with different pH and chloride content was investigated, using potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscope (SEM). The pitting behavior in alkaline solutions was found to be significantly different from that in neutral and acidic solutions. Electrochemical results and SEM images indicate that the product film formed on the steel surface results in different corrosion behavior in an alkaline solution. SEM images show that pH and chloride concentration in the bulk solution have a great influence on the pitting morphology. Unique large pit morphology due to corrosion in neutral/acidic solutions with 0.05 mol/L NaCl was observed. The relationship between solution pH and the effect of chloride concentration is also discussed

  16. Pipe robots for internal inspection, non-destructive testing and machining of pipelines

    International Nuclear Information System (INIS)

    Reiss, Alexander

    2016-01-01

    Inspector Systems is a specialist in manufacturing of tethered self-propelled pipe robots for internal inspection, non-destructive testing and machining of pipeline systems. Our industrial sectors, which originates from 30 year experience in the nuclear industry, are Gas and Oil (On-/Offshore, Refineries), Chemical, Petrochemical, Water etc. The pipe robots are able to get inserted through poor access points (e.g. valves) and to pass in bi-directional travelling vertical sections and numerous bends with small arc radius. The paper describes the system concept and performance of the pipe robot technology. A modular construction allows to equip the robots with different operational elements for the respective application.

  17. Regular pipeline maintenance of gas pipeline using technical operational diagnostics methods

    Energy Technology Data Exchange (ETDEWEB)

    Volentic, J. [Gas Transportation Department, Slovensky plynarensky priemysel, Slovak Gas Industry, Bratislava (Slovakia)

    1997-12-31

    Slovensky plynarensky priemysel (SPP) has operated 17 487 km of gas pipelines in 1995. The length of the long-line pipelines reached 5 191 km, distribution network was 12 296 km. The international transit system of long-line gas pipelines ranged 1 939 km of pipelines of various dimensions. The described scale of transport and distribution system represents a multibillion investments stored in the ground, which are exposed to the environmental influences and to pipeline operational stresses. In spite of all technical and maintenance arrangements, which have to be performed upon operating gas pipelines, the gradual ageing takes place anyway, expressed in degradation process both in steel tube, as well as in the anti-corrosion coating. Within a certain time horizon, a consistent and regular application of methods and means of in-service technical diagnostics and rehabilitation of existing pipeline systems make it possible to save substantial investment funds, postponing the need in funds for a complex or partial reconstruction or a new construction of a specific gas section. The purpose of this presentation is to report on the implementation of the programme of in-service technical diagnostics of gas pipelines within the framework of regular maintenance of SPP s.p. Bratislava high pressure gas pipelines. (orig.) 6 refs.

  18. Theoretical and experimental study of stress corrosion cracking of pipeline steel in near neutral pH environment

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, B.; Fan, J.; Chudnovsky, A. [Illinois Univ., Chicago, IL (United States); Gogotsi, Y. [Drexel Univ., Philadelphia, PA (United States); Teitsma, A. [Gas Technology Inst., Chicago, IL (United States)

    2000-07-01

    Field observations indicate that stress corrosion cracking (SCC) in a near neutral pH environment starts with microcracks growing from corrosion pits on the external surface of the buried pipe. A complex phenomenon, SCC combines stochasticity and determinism resulting in the evolution of a SCC colony. The authors proposed a statistical model which generates a random field of corrosion pits and crack initiation at randomly selected pits. Using the framework of the Crack Layer theory, a thermodynamic model of individual stress corrosion growth was also developed recently. Relations between the crack growth, hydrogen diffusion and corrosion rates on one hand and corresponding thermodynamic forces on the other were used to develop the mathematical realization of the stress corrosion crack growth model. Additionally, there is a quick overview of the experimental program for determination of the kinetic coefficients employed in the crack growth equations. A simulation of SCC colony evolution, including a stage of the large-scale crack interaction is provided by applying the individual crack growth law to random configuration of multiple cracks. Finally, the FRANC2D Finite Element Methods resulted in a computer simulation of multi-crack cluster formation within the colony. 14 refs., 15 figs.

  19. Corrosion in pipelines and well casings at the Cerro Prieto geothermal field, BC; Corrosion en tuberias de linea y de revestimiento de pozos del campo geotermico de Cerro Prieto, BC

    Energy Technology Data Exchange (ETDEWEB)

    Miranda Herrera, Carlos A.; Canchola Felix, Ismael; Raygoza Flores, Joaquin; Mora Perez, Othon [Comision Federal de Electricidad, Residencia General de Cerro Prieto, Mexicali, Baja California (Mexico)]. E-mail: carlos.miranda02@cfe.gob.mx

    2009-07-15

    In the area called Poligono Hidalgo, inside the Cerro Prieto IV zone in the Cerro Prieto geothermal field, BC, corrosion has occurred in the last few years on well casings and pipelines used for geothermal fluids. Corrosion test results are presented here for pipes, type API L-80 and ASTM A-53 grade B, which were subjected to condensate from wells 403 and 424. These wells have thrown corroded material from their respective casings. With these data we pinpoint corrosive conditions in this field area and determine which pipes are adequate to case wells in similar chemical, production conditions to minimize adverse effects and extend the life of the well, allowing more efficient exploitation of the deepest production zones in the reservoir. [Spanish] En el campo geotermico de Cerro Prieto, BC, dentro del area del Poligono Hidalgo en el sector conocido como Cerro Prieto IV, algunos pozos han presentado en los ultimos anos desgastes en sus tuberias de revestimiento y en las tuberias de linea para el transporte del fluido geotermico. Se presentan resultados de pruebas de corrosion con tuberias tipo API L-80 y ASTM A-53 grado B al ser sometidas al condensado de los pozos 403 y 424, los cuales han estado arrojando material de sus respectivas tuberias de revestimiento. Con estos datos se pretende conocer las condiciones corrosivas de esa zona del campo y determinar cual seria la tuberia ideal a utilizar en pozos con condiciones quimicas de produccion semejantes a fin de minimizar este efecto adverso y prolongar la vida de los pozos, a la vez que se permita la explotacion eficiente de las zonas productoras mas profundas del yacimiento.

  20. Improvement of Regulatory Requirements for Ensuring the Quality of Underground Gas Pipelines in Conditions of Corrosion Fatigue

    Directory of Open Access Journals (Sweden)

    Larysa Yuzevych

    2017-09-01

    Full Text Available The article develops recommendations for improvement of normative documents concerning the quality of underground metal pipelines (gas pipelines under conditions of fatigue and the impact of an aggressive environment, taking into account cathodic (electrochemical protection. It is established that the basis of information provision of normative documents is the method which includes the following main criteria: the value of the minimum current density of cathode protection; minimum security potential; maximum protective potential, minimal displacement of protective potential; strength criteria of pipe material; criteria of strength of phase layer between the metal and the coating; the strength of the metal in the defect of the insulation coating. It has been found out that the system "metal pipe - insulating dielectric coating" is characterized by such basic procedures as: identification of hazards; various variants of load asymmetry; evaluation of the boundary and optimal values of potentials and currents for the system of cathodic protection of the pipeline. The prospect of further research in this area is determination of the complex indicator of quality and reliability of the linear part of underground main gas pipelines on the basis of research results (submitted information support.

  1. A Statistical Study on the Effect of Hydrostatic Pressure on Metastable Pitting Corrosion of X70 Pipeline Steel

    Directory of Open Access Journals (Sweden)

    Zixuan Yang

    2017-11-01

    Full Text Available Hydrostatic pressure effects on pitting initiation and propagation in X70 steel are investigated by evaluating metastable pitting probability using electrochemical methods and immersion corrosion tests in containing chlorine ion solution. Potentiodynamic tests indicated that hydrostatic pressure can decrease the breakdown potential and lead to a reduced transpassivity region. Metastable test results revealed that hydrostatic pressure can increase metastable pitting formation frequency and promote stabilization of metastable pitting growth. Electrochemical impedance spectroscopy (EIS results indicate that Hydrostatic pressure decreases the charge transfer resistance and increases the dissolution rate within the cavities. Corrosion test results also indicated that pitting initiation and propagation are accelerated by hydrostatic pressure. Result validity was verified by evaluating metastable pitting to predict pitting corrosion resistance.

  2. Corrosion and corrosion control

    International Nuclear Information System (INIS)

    Khanna, A.S.; Totlani, M.K.

    1995-01-01

    Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

  3. 2-Butyne-1,4-diol as a novel corrosion inhibitor for API X65 steel pipeline in carbonate/bicarbonate solution

    Energy Technology Data Exchange (ETDEWEB)

    Sadeghi Meresht, E. [Materials Engineering Department, Faculty of Engineering, Tarbiat Modares University, 1411713114, Tehran (Iran, Islamic Republic of); Shahrabi Farahani, T., E-mail: tshahrabi34@modares.ac.ir [Materials Engineering Department, Faculty of Engineering, Tarbiat Modares University, 1411713114, Tehran (Iran, Islamic Republic of); Neshati, J. [Research Institute of Petroleum Industry, RIPI, 1485733111, Tehran (Iran, Islamic Republic of)

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer Corrosion of API 5L X65 is effectively reduced by the addition of the inhibitor. Black-Right-Pointing-Pointer The techniques include weight loss, potentiodynamic polarization, EIS and AFM. Black-Right-Pointing-Pointer 2-Butyne-1,4-diol acts as a mixed-type inhibitor. Black-Right-Pointing-Pointer The adsorption of 2-butyne-1,4-diol obeys Langmuir adsorption isotherm. - Abstract: The inhibition effects of 2-butyne-1,4-diol on the corrosion susceptibility of grade API 5L X65 steel pipeline in 2 M Na{sub 2}CO{sub 3}/1 M NaHCO{sub 3} solution were studied by electrochemical techniques and weight loss measurements. The results indicated that this inhibitor was a mixed-type inhibitor, with a maximum percentage inhibition efficiency of approximately 92% in the presence of 5 mM inhibitor. Atomic force microscopy revealed that a protective film was formed on the surface of the inhibited sample. The adsorption of the inhibitor was found to conform to the Langmuir isotherm with the standard adsorption free energy of -21.08 kJ mol{sup -1}.

  4. Recommandations pour la protection des fonds de réservoirs contre la corrosion externe et interne Recommendations for Protecting Tank Bottoms Against External and Internal Corrosion

    Directory of Open Access Journals (Sweden)

    Chambre Syndicale du Pétrole

    2006-11-01

    Full Text Available Ce document analyse le sprincipales causes de corrosion externe et inerne des réservoirs de stockage à axe vertical et recommande diverses mesures de prévention. Pour la protection externe, ces mesures concernent la conception des fondations et des fonds et la protection cathodique our la protection interne, elles concernet l'inhibition chimique, la protection cathodique et surtout les revêtements. This article analyzes the leading causes of external ant internal corrosion of vertical-axis storage tanks ant reccomends different prevention measures to protect the outside these measures have to do with the design of the foundations and bottom as well as with cathodic protection. t protect the inside they have to do with chemical inhibition, cathodic production and espacially coatings.

  5. The influence of the internal microbiome on the materials used for construction of the transmission natural gas pipelines in the Lodz Province

    Science.gov (United States)

    Staniszewska, Agnieszka; Jastrzębska, Magdalena; Ziemiński, Krzysztof

    2017-10-01

    This paper presents investigation results of the influence of gas microbes on the biocorrosion rate of the materials used for gas pipelines construction in the Lodz Province. Samples of two types of carbon steel and cast iron were stored in the laboratory pipeline model reflecting the real conditions of working natural gas pipelines were. In the next step the influence of cathodic protection with parameters recommended for protection of underground structures was tested. Analyses of biological corrosion products generated on the test surface were carried out using a scanning electron microscope with an X-ray analyzer. The level of ATP was measured to confirm presence of the adsorbed microorganisms on the observed structures. Corrosion rates were determined by gravimetric methods. In the course of the study it was revealed that the rate of biocorrosion of steel is lower than that for cast iron. Our results also proved that the weight corrosion rate depends on the number of adhered microorganisms. In addition, it has been found that application of the carbon steel cathodic protection decreases its weight corrosion rate. The information obtained will help to increase the knowledge on the rate of biological corrosion causing losses/pits inside gas pipline.

  6. Pipeline operational safety by integrating flow modelling and risk and reliability assessment

    Energy Technology Data Exchange (ETDEWEB)

    Sorberg, Torbjorn; Sjaastad, Are; Gartland, Per Olav; Landmark, Tore [Force Technology Norway AS, Oslo (Norway)

    2005-07-01

    The purpose of this paper is to present a new rational approach, the CorPos-AD Pipeline Management Tool, to be applied for an adequate integrity management and safety assessment of pipelines in operational conditions. The new integrated approach has the following characteristics: a complex multiphase pipeline flow modelling; an advanced corrosion/erosion modelling; the integration of information from inspection/monitoring and modelling; identification of safety critical locations along the pipeline versus corrosion failures; a failure assessment and identification of critical limit states due to internal defects. The basic objective of this procedure is to combine a rational modelling approach and calibrate this with any information gained from inspection and/or monitoring data on specific point(s) along the pipeline. The modelling approach is based on widely accepted methods for multiphase flow modelling, pH calculation, CO{sub 2}/H{sub 2} S corrosion modelling and risk analysis calculations. The more information the user have access to both on operational data as well as inspection/monitoring data, the more precise assessment might be done. However, the procedure may be applied also with more limited information available. The major focus is failures due to internal corrosion defects (or any other internal defects). An important application area for this tool is for the re-qualification of any pipeline system both due to change operational conditions as well as critical findings (defects) during inspection/maintenance. (author)

  7. Development of Protective Coatings for Co-Sequestration Processes and Pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Bierwagen, Gordon; Huang, Yaping

    2011-11-30

    The program, entitled Development of Protective Coatings for Co-Sequestration Processes and Pipelines, examined the sensitivity of existing coating systems to supercritical carbon dioxide (SCCO2) exposure and developed new coating system to protect pipelines from their corrosion under SCCO2 exposure. A literature review was also conducted regarding pipeline corrosion sensors to monitor pipes used in handling co-sequestration fluids. Research was to ensure safety and reliability for a pipeline involving transport of SCCO2 from the power plant to the sequestration site to mitigate the greenhouse gas effect. Results showed that one commercial coating and one designed formulation can both be supplied as potential candidates for internal pipeline coating to transport SCCO2.

  8. Microbial corrosion and cracking in steel. A concept for evaluation of hydrogen-assisted stress corrosion cracking in cathodically protected high-pressure gas transmission pipelines

    DEFF Research Database (Denmark)

    Nielsen, Lars Vendelbo

    of high-strength pipeline steel and the concentration of hydrogen present in the steel. B. Determine the degree hydrogen absorption by cathodically protected steel exposed in natural soil sediment, which include activity of sulphate-reducing bacteria (SRB). C. Compare the above points with fracture...... crack propagation. This resulted in threshold curves that can be used for assessment of the risk of hydrogen-assisted cracking as a function of operating pressure and hydrogen content - having the flaw size as discrete parameter. The results are to be used mainly on a conceptual basis......, but it was indicated that the requirements for crack propagation include an overprotective CP-condition, a severe sulphate-reducing environment, as well as a large flaw (8 mm or a leak in the present case). A 1 mm flaw (which may be the maximum realistic flaw size) is believed to be unable to provoke crack propagation...

  9. The main causes of in situ internal pipeline painting failures; Fatores que podem implicar em falhas prematuras de pintura interna in situ de dutos

    Energy Technology Data Exchange (ETDEWEB)

    Quintela, Joaquim P.; Vieira, Magda M.; Vieira, Gerson V. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Fragata, Fernando de L.; Amorim, Cristina da C. [Centro de Pesquisas de Energia Eletrica (CEPEL), Rio de Janeiro, RJ (Brazil)

    2005-07-01

    Resources in coating technology have been used to increase the useful life of pipelines, to guarantee the carried product quality, to increase the operational trustworthiness, to reduce the maintenance costs, the personal and patrimonial risks and environmental damages. Parallel, in virtue of the pipelines natural ageing and operational problems, more advanced technologies, as the internal coating process in situ, have become an important method of pipelines rehabilitation. The aim of this work is to study the main factors that may influence the performance of an internal coating project, allowing the premature damages occurrence in pipelines, used in gas, oil and derivatives transport. (author)

  10. Stress Corrosion Evaluation of Various Metallic Materials for the International Space Station Water Recycling System

    Science.gov (United States)

    Torres, P. D.

    2015-01-01

    A stress corrosion evaluation was performed on Inconel 625, Hastelloy C276, titanium commercially pure (TiCP), Ti-6Al-4V, Ti-6Al-4V extra low interstitial, and Cronidur 30 steel as a consequence of a change in formulation of the pretreatment for processing the urine in the International Space Station Environmental Control and Life Support System Urine Processing Assembly from a sulfuric acid-based to a phosphoric acid-based solution. The first five listed were found resistant to stress corrosion in the pretreatment and brine. However, some of the Cronidur 30 specimens experienced reduction in load-carrying ability.

  11. System reliability of corroding pipelines

    International Nuclear Information System (INIS)

    Zhou Wenxing

    2010-01-01

    A methodology is presented in this paper to evaluate the time-dependent system reliability of a pipeline segment that contains multiple active corrosion defects and is subjected to stochastic internal pressure loading. The pipeline segment is modeled as a series system with three distinctive failure modes due to corrosion, namely small leak, large leak and rupture. The internal pressure is characterized as a simple discrete stochastic process that consists of a sequence of independent and identically distributed random variables each acting over a period of one year. The magnitude of a given sequence follows the annual maximum pressure distribution. The methodology is illustrated through a hypothetical example. Furthermore, the impact of the spatial variability of the pressure loading and pipe resistances associated with different defects on the system reliability is investigated. The analysis results suggest that the spatial variability of pipe properties has a negligible impact on the system reliability. On the other hand, the spatial variability of the internal pressure, initial defect sizes and defect growth rates can have a significant impact on the system reliability.

  12. Effect of Strength and Microstructure on Stress Corrosion Cracking Behavior and Mechanism of X80 Pipeline Steel in High pH Carbonate/Bicarbonate Solution

    Science.gov (United States)

    Zhu, Min; Du, Cuiwei; Li, Xiaogang; Liu, Zhiyong; Wang, Shengrong; Zhao, Tianliang; Jia, Jinghuan

    2014-04-01

    The stress corrosion cracking (SCC) behaviors and mechanisms of X80 pipeline steels with different strength and microstructure in high pH carbonate/bicarbonate solution were investigated by slow strain rate testing and electrochemical test. The results showed that the cracking mode of low strength X80 steel composed of bulky polygonal ferrite and granular bainite in high pH solution was intergranular (IGSCC), and the SCC mechanism was anodic dissolution (AD). While the mixed cracking mode of high strength X80 steel consisted of fine acicular ferrite and granular bainite was intergranular (IGSCC) in the early stage, and transgranular (TGSCC) in the later stage. The decrease of pH value of crack tip was probably the key reason for the occurrence of TGSCC. The SCC mechanism may be a mixed mode of AD and hydrogen embrittlement (HE), and the HE mechanism may play a significant role in the deep crack propagation at the later stage. The cracking modes and SCC mechanisms of the two X80 steels were associated with its microstructure and strength.

  13. Effect of Low-Temperature Environment on Stress Corrosion Cracking Behavior of X80 Pipeline Steel in Simulated Alkaline Soil Solution

    Science.gov (United States)

    Xie, Fei; Wang, Dan; Wu, Ming; Yu, Chengxiang; Sun, Dongxu; Yang, Xu; Xu, Changhao

    2018-01-01

    The stress corrosion cracking (SCC) of X80 pipeline steel in simulated alkaline soil solution under different temperatures was investigated by slow-strain-rate testing, scanning electron microscopy and energy-dispersive spectroscopy. Results showed that the fracture was transgranular and brittle at 273 K to 278 K (0 °C to 5 °C), and the metal surface was dissolved by a large number of chloride ions. Furthermore, hydrogen embrittlement was caused by the hydrogen atom extended to the high-stress region. The fracture process was controlled by hydrogen-induced cracking, and SCC was highly sensitive at this stage. At 288 K to 298 K (15 °C to 25 °C), the fracture morphology was attributed to the mixed mode of ductile and brittle fractures, the fracture process was controlled by the mechanism of hydrogen-induced cracking and anodic dissolution, and the susceptibility to SCC decreased. When the temperature reached 308 K to 318 K (35 °C to 45 °C), the fracture was mainly intergranular and ductile, the fracture process was controlled by anodic dissolution, and SCC sensitivity was the smallest in this temperature range.

  14. Effect of Low-Temperature Environment on Stress Corrosion Cracking Behavior of X80 Pipeline Steel in Simulated Alkaline Soil Solution

    Science.gov (United States)

    Xie, Fei; Wang, Dan; Wu, Ming; Yu, Chengxiang; Sun, Dongxu; Yang, Xu; Xu, Changhao

    2018-04-01

    The stress corrosion cracking (SCC) of X80 pipeline steel in simulated alkaline soil solution under different temperatures was investigated by slow-strain-rate testing, scanning electron microscopy and energy-dispersive spectroscopy. Results showed that the fracture was transgranular and brittle at 273 K to 278 K (0 °C to 5 °C), and the metal surface was dissolved by a large number of chloride ions. Furthermore, hydrogen embrittlement was caused by the hydrogen atom extended to the high-stress region. The fracture process was controlled by hydrogen-induced cracking, and SCC was highly sensitive at this stage. At 288 K to 298 K (15 °C to 25 °C), the fracture morphology was attributed to the mixed mode of ductile and brittle fractures, the fracture process was controlled by the mechanism of hydrogen-induced cracking and anodic dissolution, and the susceptibility to SCC decreased. When the temperature reached 308 K to 318 K (35 °C to 45 °C), the fracture was mainly intergranular and ductile, the fracture process was controlled by anodic dissolution, and SCC sensitivity was the smallest in this temperature range.

  15. Social construction and physical nihilation of the Keystone XL pipeline: Lessons from international relations theory

    International Nuclear Information System (INIS)

    Shum, Robert Y.

    2013-01-01

    If a prime goal of energy policy is to achieve energy security, why is there a controversy over the proposed Keystone XL pipeline, designed to deliver new supplies of oil from within North America? This Viewpoint seeks answers in the debate over the underlying purposes of energy policy: how does one answers the question “what do we want from energy policy?” Perceptions of feasible answers and policy options change over time, as witnessed in the 1970s. Analogous shifts in opinion are changing today's policy debates and widening the contradictions in policy purposes. Attention to the existence of these contradictions, without illusions, is necessary to meet the policy challenges of the future effectively. - Highlights: • We apply international relations theory to explain the persistence of the Keystone controversy. • Key question relates to policy purposes: “what do we want from energy policy?” • Alternative purposes: maximizing economic growth or ensuring environmental sustainability. • 1970s US cases show how perceptions of each purpose's relative feasibility shift. • Different purposes generate different attitudes to policies that result in higher oil prices

  16. Pipeline grounding condition: A control of pipe-to-soil potential for AC interference induced corrosion reduction

    CSIR Research Space (South Africa)

    Adedeji, KB

    2017-02-01

    Full Text Available n Rg g p Wg g p p R Rp W Wp i igg gg n Bg g p B Bp i gg Z Z Z Z E I Z I Z Z Z Z Z I Z Z § · § · � � �¨ ¸ ¨ ¸¨ ¸ ¨ ¸© ¹ © ¹ § · � �¨ ¸¨ ¸© ¹ ¦ ¦ ¦ (4) The mutual impedance between a kth conductor and the buried pipeline is given... by equation [25, 26] 0 0 log 8 2 e k p e k p Z j D P Z P Z G S� � § ·§ · ¨ ¸ � ¨ ¸¨ ¸¨ ¸© ¹© ¹ (R,W,B,g )ik�  (5) In (5), µ0 represents the permeability of free space, ω is the angular frequency of the line, Dk-p represents the geometric mean...

  17. Stress Corrosion Evaluation of Nitinol 60 for the International Space Station Water Recycling System

    Science.gov (United States)

    Torres, P. D.

    2016-01-01

    A stress corrosion cracking (SCC) evaluation of Nitinol 60 was performed because this alloy is considered a candidate bearing material for the Environmental Control and Life Support System (ECLSS), specifically in the Urine Processing Assembly of the International Space Station. An SCC evaluation that preceded this one during the 2013-2014 timeframe included various alloys: Inconel 625, Hastelloy C-276, titanium (Ti) commercially pure (CP), Ti 6Al-4V, extra-low interstitial (ELI) Ti 6Al-4V, and Cronidur 30. In that evaluation, most specimens were exposed for a year. The results of that evaluation were published in NASA/TM-2015-218206, entitled "Stress Corrosion Evaluation of Various Metallic Materials for the International Space Station Water Recycling System,"1 available at the NASA Scientific and Technical Information program web page: http://www.sti.nasa.gov. Nitinol 60 was added to the test program in 2014.

  18. Protection of Petroleum Pipeline Carbon Steel Alloys with New Modified Core-Shell Magnetite Nanogel against Corrosion in Acidic Medium

    Directory of Open Access Journals (Sweden)

    Gamal A. El Mahdy

    2013-01-01

    Full Text Available New method was used to prepare magnetite nanoparticle based on reduction of Fe(III ions with potassium iodide to produce Fe3O4 nanoparticle. The prepared magnetite was stabilized with cross-linked polymer based on 2-acrylamido-2-methylpropane sulfonic acid (AMPS to prepare novel core-shell nanogel. In this respect, Fe3O4/poly(2-acrylamido-2-methylpropane sulfonic acid (PAMPS magnetic nanogels with controllable particle size produced via free aqueous polymerization at 65°C have been developed for the first time. The polymer was crosslinked in the presence of N,N-methylenebisacrylamide (MBA as a crosslinker and potassium peroxydisulfate (KPS as redox initiator system. The structure and morphology of the magnetic nanogel were characterized by Fourier transform infrared spectroscopy (FTIR and transmission and scanning electron microscopy (TEM and SEM. The effectiveness of the synthesized compounds as corrosion inhibitors for carbon steel in 1 M HCl was investigated by various electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. The results showed enhancement in inhibition efficiencies with increasing the inhibitor concentrations. The results showed that the nanogel particles act as mixed inhibitors. EIS data revealed that Rct increases with increasing inhibitor concentration.

  19. Pipeline integrity : control by coatings

    Energy Technology Data Exchange (ETDEWEB)

    Khanna, A.S. [Indian Inst. of Technology, Bombay (India)

    2008-07-01

    This presentation provided background information on the history of cross-country pipelines in India. It discussed the major use of gas. The key users were described as being the power and fertilizer industries, followed by vehicles using compressed natural gas to replace liquid fuels and thereby reduce pollution. The presentation also addressed the integrity of pipelines in terms of high production, safety, and monitoring. Integrity issues of pipelines were discussed with reference to basic design, control of corrosion, and periodic health monitoring. Other topics that were outlined included integrity by corrosion control; integrity by health monitoring; coatings requirements; classification of UCC pipeline coatings; and how the pipeline integrity approach can help to achieve coatings which give design life without any failure. Surface cleanliness, coating conditions, and the relationship between temperature of Epoxy coating and the time of adhesive coating were also discussed. Last, the presentation provided the results of an audit of the HBJ pipeline conducted from 1999 to 2000. tabs., figs.

  20. A Predictive Model for Life Assessment of Automotive Exhaust Mufflers Subject to Internal Corrosion Failure due to Exhaust Gases Condensation

    OpenAIRE

    Nazir, H.; Khan, Zulfiqar Ahmad; Stokes, K.

    2016-01-01

    A study has been presented of pitting corrosion on internal walls of automotive exhaust muffler due to exhaust gases condensation. The problem mainly exists in the rear section of exhaust system close to tail end pipe such as muffler, especially when the temperature of muffler does not go up during short distance run or winter. The water vapor condenses on the muffler's inner wall in the form of water droplets. The dissolution of corrosive gases which are coming from internal combustion of en...

  1. Pipeline integrity handbook risk management and evaluation

    CERN Document Server

    Singh, Ramesh

    2013-01-01

    Based on over 40 years of experience in the field, Ramesh Singh goes beyond corrosion control, providing techniques for addressing present and future integrity issues. Pipeline Integrity Handbook provides pipeline engineers with the tools to evaluate and inspect pipelines, safeguard the life cycle of their pipeline asset and ensure that they are optimizing delivery and capability. Presented in easy-to-use, step-by-step order, Pipeline Integrity Handbook is a quick reference for day-to-day use in identifying key pipeline degradation mechanisms and threats to pipeline integrity. The book begins

  2. Analytical model of cracking due to rebar corrosion expansion in concrete considering the structure internal force

    Directory of Open Access Journals (Sweden)

    Xiangyue Lin

    2017-12-01

    Full Text Available Based on the assumptions of uniform corrosion and linear elastic expansion, an analytical model of cracking due to rebar corrosion expansion in concrete was established, which is able to consider the structure internal force. And then, by means of the complex variable function theory and series expansion technology established by Muskhelishvili, the corresponding stress component functions of concrete around the reinforcement were obtained. Also, a comparative analysis was conducted between the numerical simulation model and present model in this paper. The results show that the calculation results of both methods were consistent with each other, and the numerical deviation was less than 10%, proving that the analytical model established in this paper is reliable.

  3. Ultrasonic thickness structural health monitoring photoelastic visualization and measurement accuracy for internal pipe corrosion

    Science.gov (United States)

    Eason, Thomas J.; Bond, Leonard J.; Lozev, Mark G.

    2015-03-01

    Oil refinery production of fuels is becoming more challenging as a result of the changing world supply of crude oil towards properties of higher density, higher sulfur concentration, and higher acidity. One such production challenge is an increased risk of naphthenic acid corrosion that can result in various surface degradation profiles of uniform corrosion, non-uniform corrosion, and localized pitting in piping systems at temperatures between 150°C and 400°C. The irregular internal surface topology and high external surface temperature leads to a challenging in-service monitoring application for accurate pipe wall thickness measurements. Improved measurement technology is needed to continuously profile the local minimum thickness points of a non-uniformly corroding surface. The measurement accuracy and precision must be sufficient to provide a better understanding of the integrity risk associated with refining crude oils of higher acid concentration. This paper discusses potential technologies for measuring localized internal corrosion in high temperature steel piping and describes the approach under investigation to apply flexible ultrasonic thin-film piezoelectric transducer arrays fabricated by the sol-gel manufacturing process. Next, the elastic wave beam profile of a sol-gel transducer is characterized via photoelastic visualization. Finally, the variables that impact measurement accuracy and precision are discussed and a maximum likelihood statistical method is presented and demonstrated to quantify the measurement accuracy and precision of various time-of-flight thickness calculation methods in an ideal environment. The statistical method results in confidence values analogous to the a90 and a90/95 terminology used in Probability-of-Detection (POD) assessments.

  4. GASVOL 18'' gas pipeline - risk based inspection study

    Energy Technology Data Exchange (ETDEWEB)

    Bjoernoey, Ola H.; Etterdal, Birger A. [Det Norske Veritas (DNV), Oslo (Norway); Guarize, Rosimar; Oliveira, Luiz F.S. [Det Norske Veritas (DNV) (Brazil); Faertes, Denise; Dias, Ricardo [TRANSPETRO - PETROBRAS Transporte S.A., Rio de Janeiro, RJ (Brazil)

    2003-07-01

    This paper describes a risk based approach and inspection planning as part of the Pipeline Integrity Management (PIM) system for the 95.5 km long 18'' GASVOL gas pipeline in the South eastern region of Brazil transporting circa 5 000 000 m3 dry gas per day. Pipeline systems can be subject to several degradation mechanisms and inspection and monitoring are used to ensure system integrity. Modern pipeline regulations and codes are normally based on a core safety or risk philosophy. The detailed design requirements presented in design codes are practical interpretations established so as to fulfill these core objectives. A given pipeline, designed, constructed and installed according to a pipeline code is therefore the realization of a structure, which, along its whole length, meets the applicable safety objectives of that code. The main objective of Pipeline Integrity Management (PIM) is to control and document the integrity of the pipeline for its whole service life, and to do this in a cost-effective manner. DNV has a specific approach to RBI planning, starting with an initial qualitative assessment where pipelines and damage type are ranked according to risk and potential risk reduction by an inspection and then carried forward to a quantitative detailed assessment where the level of complexity and accuracy can vary based on availability of information and owner needs. Detailed assessment requires significant effort in data gathering. The findings are dependent upon the accuracy of the inspection data, and on DNV's interpretation of the pipeline reference system and simplifications in the inspection data reported. The following specific failure mechanisms were investigated: internal corrosion, external corrosion, third party interference, landslides and black powder. RBI planning, in general words, is a 'living process'. In order to optimize future inspections, it is essential that the analyses utilize the most recent information regarding

  5. Endovascular treatment of unruptured aneurysms of cavernous and ophthalmic segment of internal carotid artery with flow diverter device Pipeline.

    Science.gov (United States)

    Jevsek, Marko; Mounayer, Charbel; Seruga, Tomaz

    2016-12-01

    Intra-arterial treatment of aneurysms by redirecting blood flow is a newer method. The redirection is based on a significantly more densely braided wire stent. The stent wall keeps the blood in the lumen of the stent and slows down the turbulent flow in the aneurysms. Stagnation of blood in the aneurysm sac leads to the formation of thrombus and subsequent exclusion of the aneurysm from the circulation. The aim of the study was to evaluate flow diverter device Pipeline for broad neck and giant aneurysm treatment. Fifteen patients with discovered aneurysm of the internal carotid artery were treated between November 2010 and February 2014. The majority of aneurysms of the internal carotid artery were located intradural at the ophthalmic part of the artery. The patients were treated using a flow diverter device Pipeline, which was placed over the aneurysm neck. Treatment success was assessed clinically and angiographically using O'Kelly Marotta scale. Control angiography immediately after the release of the stent showed stagnation of the blood flow in the aneurysm sac. In none of the patients procedural and periprocedural complications were observed. 6 months after the procedure, control CT or MR angiography showed in almost all cases exclusion of the aneurysm from the circulation and normal blood flow in the treated artery. Neurological status six months after the procedure was normal in all patients. Treatment of aneurysms with flow diverter Pipeline device is a safe and significantly less time consuming method in comparison with standard techniques. This new method is a promising approach in treatment of broad neck aneurysms.

  6. Prediction of Long Term Corrosion Behaviour in Nuclear Waste Systems. Proceedings of an International Workshop, Cadarache, France, 2002

    International Nuclear Information System (INIS)

    Feron, Damien; Macdonald, Digby D.

    2003-01-01

    This 36. book of the European Federation of Corrosion series contains the proceedings of the International Workshop on 'Prediction of Long Term Corrosion Behaviour in Nuclear Waste Systems' that took place in Cadarache, France in November 2001. The EFC Working Party on Nuclear Corrosion, which sponsored this Workshop, had already considered in 1991 that the long term integrity of Radioactive Waste storage was a crucial problem in the development of nuclear energy for electricity production. At that time, it was realized that public opinion on Nuclear Energy, was concerned not only with the risk of a nuclear accidents but also with the safety of long term storage of high level nuclear wastes. The nuclear community and the public demanded that any technical barrier for preventing long term radionuclides from entering the biosphere should be effective and guaranteed for 10,000 or more. The integrity of the waste containers, particularly their resistance to possible internal and external corrosion, is the most important aspect of this requirement. For the last ten years, the importance of programmes on long term corrosion on nuclear waste canisters has become of major significance to the international community. The Cadarache Workshop included reports on these programmes from eight countries. These approached the long term corrosion tests, but also by the development of the necessary deterministic and empirical models for extrapolating the behaviour of the selected materials. The difficulties involved in developing such models of corrosion behaviour and in demonstrating their validity has been underlined many times. The Proceedings contains in all an Introduction by Professor G. Beranger and 33 papers grouped in four parts as follows: 1 - R and D corrosion programmes (5 papers); 2 - Laboratory and in situ testing (11 papers); 3 - Historical and archaeological analogues (5 papers); and 4 - Fundamental issues, models and prediction

  7. Corrosion studies of a stainless steel structure for the ITER [International Thermonuclear Experimental Reactor] aqueous lithium salt blanket concept

    International Nuclear Information System (INIS)

    Duquette, D.J.; Wrisley, K.L.; Motyka, E.; Steiner, D.; Embrechts, M.J.

    1990-10-01

    The aqueous lithium slat blanket (ALSB) employs water, with a dissolved lithium compound, as both the coolant and tritium breeding medium. The ALSB concept is one of three blanket options currently being examined for breeding tritium in the International Thermonuclear Experimental Reactor (ITER). To provide data and recommendations for materials and chemistry selection relevant to application of the ALSB in ITER, corrosion studies have been initiated, focusing on Type 316 stainless steel in lithium hydroxide and lithium nitrate solutions. This report presents the preliminary results of these corrosion studies. The results to date, while preliminary, suggest that even at 90 C, a blanket utilizing 10% LiOH (the current lithium salt of choice for ITER ALSB applications) will not cause catastrophic failure of 316 stainless steel by either stress corrosion cracking or localized corrosion; that the general corrosion rate will not exceed about 40 μm/yr and transport of material will certainly be much less than this value since most of the corrosion product will be included in the strong adherent surface film; and that, although hydrogen may be evolved due to electrolysis, the maximum amount of hydrogen is small compared to that expected to be produced by radiolysis. These observations are predicated on the assumption that the blanket will be completely deaerated, and that the corrosion potential of the alloy will be similar to that observed in the laboratory

  8. Maintenance optimization for subsea oil pipelines

    International Nuclear Information System (INIS)

    Castanier, Bruno; Rausand, Marvin

    2006-01-01

    In this paper, the classical PF interval model, proposed for reliability centered maintenance, is used to optimize the preventive replacement policy of a subsea oil pipeline. The pipeline is subject to failure modes that may lead to oil release and pollution of the sea. The proposed replacement policy is based on regular condition measurements of the quality of an internal pipeline coating (lining). Holes in the coating will expose the pipe material (steel) to a corrosive environment. It is, therefore, important to identify holes in the coating and take action before the corrosion penetrates the pipe wall. The model proposed in the paper can be used to determine the inspection interval that minimizes the average maintenance cost per time unit. The model formulation is outlined and illustrative examples are solved. The mathematical evaluation of the replacement policy requires numerous assumptions. These assumptions have to be tailored to the specific application. The assumptions and the data provided are included for illustrative purposes to exemplify potential results that may be obtained by using the replacement policy

  9. Pipeline engineering

    CERN Document Server

    Liu, Henry

    2003-01-01

    PART I: PIPE FLOWSINTRODUCTIONDefinition and Scope Brief History of PipelinesExisting Major PipelinesImportance of PipelinesFreight (Solids) Transport by PipelinesTypes of PipelinesComponents of PipelinesAdvantages of PipelinesReferencesSINGLE-PHASE INCOMPRESSIBLE NEWTONIAN FLUIDIntroductionFlow RegimesLocal Mean Velocity and Its Distribution (Velocity Profile)Flow Equations for One-Dimensional AnalysisHydraulic and Energy Grade LinesCavitation in Pipeline SystemsPipe in Series and ParallelInterconnected ReservoirsPipe NetworkUnsteady Flow in PipeSINGLE-PHASE COMPRESSIBLE FLOW IN PIPEFlow Ana

  10. Corrosion/95 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1995-01-01

    The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

  11. Assessment of multi-phase movements in a gas-gathering pipeline and the relevance to on-line, real-time corrosion monitoring and inhibitor injection

    Energy Technology Data Exchange (ETDEWEB)

    Baker, M.A.; Asperger, R.G.

    1988-01-01

    A study was conducted to determine the time required for aqueous fluid to travel 100 miles (160 km) from an offshore platform in the Gulf of Mexico to landfill. If this time is short, the corrosivity of the water at landfall may be used as the basis for setting the offshore corrosion inhibitor injection rates. But, for this particular system, the traveling time was found to be long, greater than 65 days. Therefore, the corrosivity as measured on-shore can not be used for online, real-time adjustments of the offshore, corrosion inhibitor chemical pumps.

  12. Development of a new solvent-free flow efficiency coating for natural gas pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Fogg, Graham A.; Morse, Jennifer [Bredero Shaw, Houston, TX (United States)

    2005-07-01

    Pipeline design engineers have traditionally considered external anti-corrosion coatings for the protection of gas transmission pipelines, with less consideration given to the benefits of internal flow efficiency coatings. This paper reviews the benefits of using a traditional solvent-based flow efficiency coating, and the relationship between the internal surface roughness of a pipe, the pressure drop across the pipeline, and the maximum flow rate of gas through the pipeline. To improve upon existing solvent-based flow efficiency coatings, a research program was undertaken to develop a solvent-free coating. The stages in the development of this coating are discussed, resulting in the plant application of the coating and final qualification to API RP 5L2. (author)

  13. Development of an underwater shot peening system to prevent stress corrosion cracking of reactor internals

    International Nuclear Information System (INIS)

    Obata, M.; Kimura, M.; Shima, S.; Kanno, M.

    1998-01-01

    The water projection type shot peening system and remotely driven robots were developed to be operated under water, in order to apply shot peening to reactor internals (shroud) in boiling water reactors (BWRs). The effects of processing parameters on the residual stress depth profiles were examined to obtain the optimum processing conditions to suppress stress corrosion cracking (SCC). Creviced bent beam (CBB) type stress corrosion tests showed that the SCC resistance in Type 304 stainless steel was remarkable increased by the shot peening. It was ascertained by several fundamental experiments that the shot peening had no detrimental effects on the other material characteristics and had sufficient applicability to the practical shroud. The reliable processing system which the accelerated shots by the pressurized water could be supplied, completely sucked and repeatedly used in order to reduce radioactive waste was developed. Two types of remote handling robots were also developed to positioning to follow the complicated shape of the core shroud welds, and for processing efficiency by reducing radiation exposure , one for processing the inner surface of the cylindrical core shroud, and the other for processing the outer surface in the narrow annulus region. The system and robots were successfully applied to the core shrouds of Hamaoka Unit- 1 and Unit-2 of Chubu Electric Power Co., Ltd. (author)

  14. Assessment and management of SCC in a liquid pipeline: case study

    Energy Technology Data Exchange (ETDEWEB)

    Cazenave, Pablo; Tandon, Samarth; Gao, Ming; Krishnamurthy, Ravi [Blade Energy Partners, Houston, Texas (United States); Peverelli, Romina (PIMS of London, London (United Kingdom)); Moreno Ochoa, Carlos (Pemex Refinacion, Cd de Mexico, (Mexico)); Diaz Solis, Esau (Pemex Refinacion, Cd de Mexico, (Mexico))

    2010-07-01

    A 30-inch crude oil pipeline system was built between Nuevo Teapa to Venta de Carpjo from 1978 to 1980. It is owned by Pemex; its total length is 570 km, and it has strategic importance in Mexico's refining capability. In this oil pipeline, various degrees of external and internal corrosion have been found, and recent incidents occurred as a result of stress corrosion cracking (SCC). This paper presents an approach for managing high pH SCC in such a pipeline: it includes a comprehensive verification excavation plan, a strict in-ditch NDT investigation protocol, statistical models to determine the probability of detection and identification, sizing tolerance analyses, and an assessment methodology that is backed up by the material testing program. All the results provided by the application of the approach lead to the development of integrity management strategies. An integrity management plan is established and refined before the next inspection.

  15. Influence of turbulent flow on the corrosion kinetics of API X52 pipeline steel in aqueous solutions containing H{sub 2}S

    Energy Technology Data Exchange (ETDEWEB)

    Galvan-Martinez, Ricardo; Genesca-Llongueras, Juan [Departamento Ingenieria Metalurgica, Facultad Quimica, Universidad Nacional Autonoma de Mexico, UNAM, Ciudad Universitaria, 04510 Mexico D.F. (Mexico); Mendoza-Flores, Juan; Duran-Romero, Ruben [Corrosion, Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas 152, 07730 Mexico D.F. (Mexico)

    2004-07-01

    A corrosion process can be influenced by the relative movement between the corroding environment and the metal. This relative movement could increase the heat transfer and the mass transfer of reactants towards and from the surface of the corroding metal, with a consequent increase in the corrosion rate. Also, if solid particles are present, removal of protective films, erosion and wear can occur on the metallic surface. Many industrial processes involve the movement of corrosive liquids in close contact to metallic structures. Therefore, the influence of flow on the corrosion processes is an important issue to be considered in the design and operation of industrial equipment. This influence is complex and many variables are involved. Several observations of flow-accelerated corrosion problems have been documented, particularly in the oil and gas industries, where the combined effect of flow and dissolved gases, such as hydrogen sulphide (H{sub 2}S) and carbon dioxide (CO{sub 2}), is important. Turbulent flow conditions are commonly found in industrial processes. However, few corrosion studies in controlled turbulent flow conditions are available. With the increasing necessity to describe the corrosion of metals in turbulent flow conditions some laboratory hydrodynamic systems have been used with different degrees of success. The use of the rotating cylinder electrode (RCE), as a laboratory hydrodynamic test system, has gained popularity in corrosion studies. This popularity is due to its characteristics, such as, its operation mainly at turbulent flow conditions; its well understood mass transfer properties and its easiness of construction and operation. The aim of the present work is to explore the effect that turbulent flow conditions have on the electrochemical kinetics of steel samples immersed in aqueous environments containing H{sub 2}S. In order to control the turbulent flow conditions in the laboratory, a rotating cylinder electrode (RCE) was used. In

  16. INNOVATIVE ELECTROMAGNETIC SENSORS FOR PIPELINE CRAWLERS

    Energy Technology Data Exchange (ETDEWEB)

    J. Bruce Nestleroth

    2004-11-05

    Internal inspection of pipelines is an important tool for ensuring safe and reliable delivery of fossil energy products. Current inspection systems that are propelled through the pipeline by the product flow cannot be used to inspect all pipelines because of the various physical barriers they encounter. Recent development efforts include a new generation of powered inspection platforms that crawl slowly inside a pipeline and are able to maneuver past the physical barriers that can limit inspection. At Battelle, innovative electromagnetic sensors are being designed and tested for these new pipeline crawlers. The various sensor types can be used to assess a wide range of pipeline anomalies including corrosion, mechanical damage, and cracks. The Applied Energy Systems Group at Battelle is concluding the first year of work on a projected three-year development effort. In this first year, two innovative electromagnetic inspection technologies were designed and tested. Both were based on moving high-strength permanent magnets to generate inspection energy. One system involved translating permanent magnets towards the pipe. A pulse of electric current would be induced in the pipe to oppose the magnetization according to Lenz's Law. The decay of this pulse would indicate the presence of defects in the pipe wall. This inspection method is similar to pulsed eddy current inspection methods, with the fundamental difference being the manner in which the current is generated. Details of this development effort were reported in the first semiannual report on this project. This second semiannual report focuses on the development of a second inspection methodology, based on rotating permanent magnets. During this period, a rotating permanent magnet exciter was designed and built. The exciter unit produces strong eddy currents in the pipe wall. The tests have shown that at distances of a pipe diameter or more, the currents flow circumferentially, and that these circumferential

  17. Stress Corrosion Cracking of Pipeline Steels in Fuel Grade Ethanol and Blends - Study to Evaluate Alternate Standard Tests and Phenomenological Understanding of SCC

    Science.gov (United States)

    2011-10-30

    Main aim of this project was to evaluate alternate standard test methods for stress corrosion cracking (SCC) and compare them with the results from slow strain rate test (SSRT) results under equivalent environmental conditions. Other important aim of...

  18. New application technology for 'in situ' pipeline protection using pigging techniques

    Energy Technology Data Exchange (ETDEWEB)

    Pretorius, Louis Charles [Corrocoat SA (PTY) Ltd., Durban (South Africa)

    2005-07-01

    Pigging of long pipelines is a technique for in situ (field) coating, creating seamless internal structural linings. Originally developed for cleaning pipes, the system was adapted to apply internal anti-corrosion protection to pipes using a thin epoxy layer, which had some problems in weld coverage, stress cracking, poor cold weather curing and the inability to fill pitting corrosion metal loss. New coating materials, revised application methods and modified pigging equipment have made it possible to apply in situ liquid film coatings up to 1 mm thick, as an internal corrosion barrier to pipes, in a single application (similar to continuous screeding) resulting in a bonded 'GRP pipe within a steel pipe'. The method can be used for new projects on fully welded pipe lines avoiding coating problems associated with flange joints and/or couplings, or for refurbishment of old pipelines, varying from 150-900 mm diameter, up to 12 km long. Pipes can be buried, submerged, continuously welded or flanged. Many different pipes, such as oil platform to shore based pipelines, can all be treated using this method. Thick film polymer pigging techniques create new possibilities for Engineers to extend the life of pipeline systems, with significant cost savings compared to replacement pipe. (author)

  19. Effects of H2S/HS- on Stress Corrosion Cracking Behavior of X100 Pipeline Steel Under Simulated Sulfate-Reducing Bacteria Metabolite Conditions

    Science.gov (United States)

    Liu, Q.; Li, Z.; Liu, Z. Y.; Li, X. G.; Wang, S. Q.

    2017-04-01

    The effect of H2S/HS-, which simulates the main metabolites of sulfate-reducing bacteria (SRB), on the electrochemical and stress corrosion cracking (SCC) behaviors of X100 steel was investigated in a near-neutral solution. The results showed that different H2S/HS- contents mainly affected the cathodic process of X100 electrochemical corrosion. As the concentration of H2S/HS- increased, the corrosion potential was shifted negatively, the corrosion current density was considerably increased, and the corrosion rate was linearly increased. Different rust layers with shifting structures were formed under different conditions and had different effects on electrochemical behaviors. However, sulfide mainly promoted local corrosion processes. With the synergistic effects of stress and H2S/HS-, SCC susceptibility was considerably enhanced. The accelerated process of hydrogen evolution by sulfide was crucial in enhancing SCC processes. In brief, the trace H2S/HS- generated by SRB metabolites played a positive role in promoting SCC.

  20. INNOVATIVE ELECTROMAGNETIC SENSORS FOR PIPELINE CRAWLERS

    Energy Technology Data Exchange (ETDEWEB)

    J. Bruce Nestleroth

    2005-11-30

    Internal inspection of pipelines is an important tool for ensuring safe and reliable delivery of fossil energy products. Current inspection systems that are propelled through the pipeline by the product flow cannot be used to inspect all pipelines because of the various physical barriers they encounter. Recent development efforts include a new generation of powered inspection platforms that crawl slowly inside a pipeline and are able to maneuver past the physical barriers that can limit inspection. At Battelle, innovative electromagnetic sensors are being designed and tested for these new pipeline crawlers. The various sensor types can be used to assess a wide range of pipeline anomalies including corrosion, mechanical damage, and cracks. Battelle has completed the second year of work on a projected three-year development effort. In the first year, two innovative electromagnetic inspection technologies were designed and tested. Both were based on moving high-strength permanent magnets to generate inspection energy. One system involved translating permanent magnets towards the pipe. A pulse of electric current would be induced in the pipe to oppose the magnetization according to Lenz's Law. The decay of this pulse would indicate the presence of defects in the pipe wall. This inspection method is similar to pulsed eddy current inspection methods, with the fundamental difference being the manner in which the current is generated. Details of this development effort were reported in the first semiannual report on this project. The second inspection methodology is based on rotating permanent magnets. The rotating exciter unit produces strong eddy currents in the pipe wall. At distances of a pipe diameter or more from the rotating exciter, the currents flow circumferentially. These circumferential currents are deflected by pipeline defects such as corrosion and axially aligned cracks. Simple sensors are used to detect the change in current densities in the pipe wall

  1. Corrosion studies of a stainless steel structure for the ITER [International Thermonuclear Experimental Reactor] aqueous lithium salt blanket concept

    International Nuclear Information System (INIS)

    Duquette, D.J.; Wrisley, K.L.; Motyka, E.; Steiner, D.; Embrechts, M.J.

    1990-03-01

    The aqueous lithium salt blanket (ALSB) employs water, with a dissolved lithium compound, as both the coolant and tritium breeding medium. The ALSB concept is one of three blanket options currently being examined for breeding tritium in the International Thermonuclear Experimental Reactor (ITER). To provide data and recommendations for materials and chemistry selection relevant to application of the ALSB in ITER, corrosion studies have been initiated, focusing on Type 316 stainless steel in lithium hydroxide and lithium nitrate solutions. This report presents the preliminary results of these corrosion studies. 4 refs., 9 figs., 1 tab

  2. Research on the internal pressure behavior of metal gas distribution pipelines with different types of tubing defects

    Directory of Open Access Journals (Sweden)

    Filip Stefan Mihai

    2017-01-01

    Full Text Available The paper aims to approach an important subject related to natural gas distribution networks which, depending on the expansion of the localities, are composed of intercommunicating pipes, pressure reducing stations and branch connections fittings. The urban networks are the most complex ones and the rural areas networks are the simplest. However, irrespective of their installation, they must meet the safety operating requirements as much as possible. According to standards, all these components must be tight and pressure resistant. In this regard, we intend to approach a very important issue related to the behavior of the tubular steel material showing corrosion and/or material defects, and to the internal stress caused by the gas pressure on the walls of the tubing material.

  3. Rehabilitation of the gas pipeline that had a rupture in service caused by SCC (Stress Corrosion C raking); Rehabilitacion al servicio de un gasoducto que ha sufrido una ruptura en servicio por SCC

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Fernando; Carzoglio, Eduardo; Hryciuk, Pedro [TGN - Transportadora de Gas del Norte S.A. (Argentina). Depto. de Integridad

    2003-07-01

    TGN had a rupture in service on Gasoducto Troncal Norte. After initial evaluation of the causes of the rupture it was concluded that it had been caused by Stress Corrosion Cracking (SCC). Subsequent investigation in the area of the rupture revealed that colonies of cracks, typical of SCC were found in pipes located near the rupture. In order to put back in service the pipeline in a safety condition, SCC mitigation activities were performed. A decision was made to conduct a hydro test along approximately 30 kilometers of pipe. The stages of the works, the problems faced and the solutions found are dealt with, as well as the conclusions reached upon completion of the works which allowed a better understanding of SCC phenomenon. The methodology for the identification of those areas susceptible to SCC is also described. (author)

  4. 49 CFR 195.583 - What must I do to monitor atmospheric corrosion control?

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false What must I do to monitor atmospheric corrosion... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.583 What must I do to monitor atmospheric corrosion control? (a) You must inspect each pipeline or portion of pipeline that is...

  5. Pipeline system operability review

    Energy Technology Data Exchange (ETDEWEB)

    Eriksson, Kjell [Det Norske Veritas (Norway); Davies, Ray [CC Technologies, Dublin, OH (United States)

    2005-07-01

    Pipeline operators are continuously working to improve the safety of their systems and operations. In the US both liquid and gas pipeline operators have worked with the regulators over many years to develop more systematic approaches to pipeline integrity management. To successfully manage pipeline integrity, vast amounts of data from different sources needs to be collected, overlaid and analyzed in order to assess the current condition and predict future degradation. The efforts undertaken by the operators has had a significant impact on pipeline safety, nevertheless, during recent years we have seen a number of major high profile accidents. One can therefore ask how effective the pipeline integrity management systems and processes are. This paper will present one methodology 'The Pipeline System Operability Review' that can evaluate and rate the effectiveness of both the management systems and procedures, as well as the technical condition of the hardware. The result from the review can be used to compare the performance of different pipelines within one operating company, as well as benchmark with international best practices. (author)

  6. Three protocols for securing the data pipeline of the international supply chain

    NARCIS (Netherlands)

    Pruksasri, P.; Van den Berg, J.; Hofman, W.

    2012-01-01

    In order to make the international supply chain system highly efficient in worldwide transportation of goods, its business processes should be supported by high quality information systems that, “24x7”, provide the right data, at the right time, at the right place, to the right person. To do so, the

  7. Effect of Internal Pressure on Parametric Vibrations and Dynamic Stability of Thin-Walled Ground Pipeline Larger Diameter Connect with Elastic Foundation

    Directory of Open Access Journals (Sweden)

    Sokolov Vladimir

    2016-01-01

    Full Text Available The article describes the research methodology of parametric vibrations and dynamic stability of ground thin-walled large-diameter pipeline. The equation of motion of the middle surface of the cylindrical shell element based on elastic resistance of ground. To determine the frequency of free oscillations using the assumptions of the semimomental theory of cylindrical shells and get a complete system of equations for the case of an articulated fixing of the cylindrical shell. Solving the resulting system in analytical form the expression for determining the square of the frequency of free oscillations of a thin-walled ground gas pipeline of large diameter. The methodology of the study of the dynamic stability of a gas pipeline under unsteady effects of internal operating pressure, and the parameter of the longitudinal compressive force, using Mathieu equations. With the help of the Bogolyubov-Mitropolsky techniques built area of dynamic instability in the form of Ince-Strutt diagram for different values of the internal pressure of the pipeline section, the parameter of the longitudinal compressive force, and parameter of thin-walled h / R.

  8. Efficiency analysis on the use of internal lining in the Bolivia-Brazil gas pipeline; Analise da eficiencia do uso de revestimento interno na tubulacao do gasoduto Bolivia-Brasil

    Energy Technology Data Exchange (ETDEWEB)

    Frisoli, Caetano [TRANSPETRO - PETROBRAS Transporte S.A., Rio de Janeiro, RJ (Brazil); Silva, Marcos Jose Moraes da [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Bittencourt, Maria Angelica Santos; Coelho Junior, Robson Teixeira [TBG - Transportadora Brasileira Gasoduto Bolivia Brasil S.A., Rio de Janeiro, RJ (Brazil)

    2003-07-01

    The internal lining in gas pipelines aims the reduction of roughness and, consequently, the friction factor, therefore resulting in a reduction of pressure drop in natural gas flowing. During Bolivia-Brazil gas pipeline basic design, the cost benefit of internal coating was analyzed, in terms of friction factor reduction and distances between Compressor Stations. It was observed an increase of transport capacity and reduction of compressors' power, thus leading to its utilization. Since the pipeline is already in operation, using a SCADA system with Advanced Functions, a comparison between the current real friction factor in the pipeline with that theoretical values used during the design phase becomes possible. Through this comparison, it is possible to evaluate internal coating's efficiency, quantifying its real benefit for gas pipelines. (author)

  9. Analytical modeling of pipeline failure in multiphase flow due to ...

    African Journals Online (AJOL)

    This research focuses on the development of a model that can predict pipeline failure due to corrosion in multiphase flows. The role that velocity, density, water cut and other parameters play in predicting corrosion is critically analyzed with Norsok Model. The result shows that velocity plays a key role in corrosion prediction.

  10. Effect of natural aging on the microstructural regions, mechanical properties, corrosion resistance and fracture in welded joints on API5L X52 steel pipeline

    OpenAIRE

    Vargas-Arista, Benjamín; Albiter, Apolinar; García-Vázquez, Felipe; Mendoza-Camargo, Óscar; Hallen, José Manuel

    2014-01-01

    A characterization study was done to analyze how microstructural regions affect the mechanical properties, corrosion and fractography of the Heat Affected Zone (HAZ), weld bead and base metal for pipe naturally aged for 21 years at 30 °C. Results showed that microstructures exhibited damage and consequently decrease in properties, resulting in over-aged due to service. SEM analysis showed that base metal presented coarse ferrite grain. Tensile test indicated that microstructures showed discon...

  11. Characterization of Stress Corrosion Cracking Using Laser Ultrasonics

    Science.gov (United States)

    2007-02-15

    Stress Corrosion Cracking (SCC) is a phenomenon where metals, when subjected to a combination of suitable loads, corrosive environment and susceptible metallurgy, develop crack-clusters that may lead to a failure. Pipeline systems all-over the world ...

  12. Rehabilitation of underwater pipeline with liner; Reabilitacao de aqueduto submarino com liner: multiplas vantagens e aplicacoes

    Energy Technology Data Exchange (ETDEWEB)

    Aquino, Roberto S.; Oliveira, Jose N. de; Urtiga, Rogerio L.; Witt, R. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)

    2008-07-01

    The system of water injection in XAREU oil production field has an water pipeline sizing 4'' of diameter, between the offshore platform PXA-1 and another PXA-2, that it transfers 165 m{sup 3}/d of salt water for pressurization of the reservoir through the injection well Xareu-23. This water pipeline always presented high degree of corrosion needing frequently installation of cramps to eliminate leakages. After evaluating the costs we conclude that the more attractive it would be the installation of a liner than the launching of a new water pipeline. For the installation of a new water pipeline we would need the approval of IBAMA and of a great number of resources for the substitution of that pipeline. In spite of treating of an unpublished service between two offshore platforms we chose for the installation of a liner, because we had a great technological domain in this service in onshore oil production facilities with many pipelines recovered with this technique. We had to revise all of the procedures so that there was not any surprise to make unfeasible this service. The installation of the system liner, consisted of an internal coating 'in situ' through the insert of plastic tubes(high density polyethylene-HDPE), that it forms a barrier between the pipeline and the transported fluid. (author)

  13. FEM analysis of impact of external objects to pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Gracie, Robert; Konuk, Ibrahim [Geological Survey of Canada, Ottawa, ON (Canada)]. E-mail: ikonuk@NRCan.gc.ca; Fredj, Abdelfettah [BMT Fleet Technology Limited, Ottawa, ON (Canada)

    2003-07-01

    One of the most common hazards to pipelines is impact of external objects. Earth moving machinery, farm equipment or bullets can dent or fail land pipelines. External objects such as anchors, fishing gear, ice can damage offshore pipelines. This paper develops an FEM model to simulate the impact process and presents investigations using the FEM model to determine the influence of the geometry and velocity of the impacting object and also will study the influence of the pipe diameter, wall thickness, and concrete thickness along with internal pressure. The FEM model is developed by using LS-DYNA explicit FEM software utilizing shell and solid elements. The model allows damage and removal of the concrete and corrosion coating elements during impact. Parametric studies will be presented relating the dent size to pipe diameter, wall thickness and concrete thickness, internal pipe pressure, and impacting object geometry. The primary objective of this paper is to develop and present the FEM model. The model can be applied to both offshore and land pipeline problems. Some examples are used to illustrate how the model can be applied to real life problems. A future paper will present more detailed parametric studies. (author)

  14. Leadership Pipeline

    DEFF Research Database (Denmark)

    Elmholdt, Claus Westergård

    2012-01-01

    Artiklen analyserer grundlaget for Leadership Pipeline modellen med henblik på en vurdering af substansen bag modellen, og perspektiverne for generalisering af modellen til en dansk organisatorisk kontekst.......Artiklen analyserer grundlaget for Leadership Pipeline modellen med henblik på en vurdering af substansen bag modellen, og perspektiverne for generalisering af modellen til en dansk organisatorisk kontekst....

  15. Influence of stainless steel Internals on Corrosion of tower wall materials

    Science.gov (United States)

    Chen, Bing; Ren, Ke

    2017-12-01

    In view of the galvanic corrosion of the tower wall material in the tower of a refinery atmospheric vacuum distillation unit, the electrochemical behavior of Q345R steel, stainless steel (201, 304 cold-rolled plate, 304 hot rolled plate and 316L) in 3.5%NaCl solution was studied by electrochemical method. The results show that the corrosion potential of Q345R is much lower than that of stainless steel, and the corrosion rate of Q345R is higher than that of stainless steel. As the anode is etched as the anode corrosion, the anode polarizability of stainless steel shows strong polarization ability, which is anodic polarization control, and Q345R is anode Active polarization control; Q345R / 201 galvanic pair may be the most serious corrosion, and Q345R/316L galvanic couple may be relatively slight. Therefore, in the actual production of tower equipment, material design or tower to upgrade the replacement, it are recommended to use the preferred anode and cathode potential difference with the use of materials.

  16. Novel cationic surfactants from fatty acids and their corrosion inhibition efficiency for carbon steel pipelines in 1 M HCl

    Directory of Open Access Journals (Sweden)

    A.M. Al-Sabagh

    2011-06-01

    Full Text Available Four fatty acids were used as a source of alkyl halides. Untraditionally tertiary amines were prepared by ethoxylation of aromatic and aliphatic fatty amines. These alkyl halide and tertiary amines were used to prepare 20 cationic quaternary ammonium surfactants (QASS. Their chemical structures were characterized and they tested as corrosion inhibitors for carbon steel in 1 M HCl solution. The corrosion inhibition efficiency was measured using, weight loss and potentiodynamic polarization methods. The inhibition efficiencies obtained from the two employed methods are nearly closed. From the obtained data it was found that, the inhibition efficiency increases with increasing the inhibitor concentration until the optimum one. Also, it was found that the inhibition efficiency of QASs which based on ethoxylated aromatic tertiary amine is greater than the obtained efficiencies by the QASs which based on ethoxylated aliphatic tertiary amines. The QASs based on alkyl halide C16 exhibited the maximum inhibition efficiency 98.8%. Adsorption of the inhibitors on the carbon steel surface was found to obey Langmuir’s adsorption isotherm. The quantum chemical calculations were done for some selected quaternary ammonium compounds based on their chemical structures QL1,4,5–QP3,4,5. The following quantum chemical indices such as the bond length, bond angle, charge density distribution, highest occupied molecular orbital (HOMO, lowest unoccupied molecular orbital (LUMO, energy gap ΔE = HOMO − LUMO, and dipole moment (u were considered. The relation between these parameters and the inhibition efficiencies was explained on the light of the chemical structure of the used inhibitors.

  17. Pipeline risk assessment and control: Nigerian National Petroleum Pipeline network experience

    Energy Technology Data Exchange (ETDEWEB)

    Adubi, F.A.; Egho, P.I. [Pipelines and Products Marketing Company Ltd., Nigerian National Petroleum Corporation, Lagos (Nigeria)

    1992-12-31

    Third party encroachment and corrosion were identified as major causes of pipeline failure in Nigeria. The multi-faceted approach developed by the Nigerian National Petroleum Pipeline Corporation for effective assessment and control of risks to pipelines was described. In essence, information provided from each activity is used to complement information from other activities. This approach led to a better understanding of pipeline status and reduced risk of failures. Aerial surveillance was intensified in order to detect illegal activities, halt them, and remedy any damage. Efforts were also made to intensify corrosion monitoring and pipeline integrity surveys to avoid premature failures. Cathodic protection equipment was found to be only partially effective. due to vandalism and uncontrolled bush burning. 10 figs., 1 ref.

  18. Effect of Wall Shear Stress on Corrosion Inhibitor Film Performance

    Science.gov (United States)

    Canto Maya, Christian M.

    In oil and gas production, internal corrosion of pipelines causes the highest incidence of recurring failures. Ensuring the integrity of ageing pipeline infrastructure is an increasingly important requirement. One of the most widely applied methods to reduce internal corrosion rates is the continuous injection of chemicals in very small quantities, called corrosion inhibitors. These chemical substances form thin films at the pipeline internal surface that reduce the magnitude of the cathodic and/or anodic reactions. However, the efficacy of such corrosion inhibitor films can be reduced by different factors such as multiphase flow, due to enhanced shear stress and mass transfer effects, loss of inhibitor due to adsorption on other interfaces such as solid particles, bubbles and droplets entrained by the bulk phase, and due to chemical interaction with other incompatible substances present in the stream. The first part of the present project investigated the electrochemical behavior of two organic corrosion inhibitors (a TOFA/DETA imidazolinium, and an alkylbenzyl dimethyl ammonium chloride), with and without an inorganic salt (sodium thiosulfate), and the resulting enhancement. The second part of the work explored the performance of corrosion inhibitor under multiphase (gas/liquid, solid/liquid) flow. The effect of gas/liquid multiphase flow was investigated using small and large scale apparatus. The small scale tests were conducted using a glass cell and a submersed jet impingement attachment with three different hydrodynamic patterns (water jet, CO 2 bubbles impact, and water vapor cavitation). The large scale experiments were conducted applying different flow loops (hilly terrain and standing slug systems). Measurements of weight loss, linear polarization resistance (LPR), and adsorption mass (using an electrochemical quartz crystal microbalance, EQCM) were used to quantify the effect of wall shear stress on the performance and integrity of corrosion inhibitor

  19. A comparison between three inspection techniques on a sub sea pipeline in Campos Basin; Comparacao do resultado de tres tecnicas de inspecao com pigs instrumentados em um mesmo oleoduto da Bacia de Campos

    Energy Technology Data Exchange (ETDEWEB)

    Franzoi, Aldo Renato; Bueno, Sergio Ibaje Oliveira; Camerini, Claudio S.; Marinho, Carla; Nazario, Fabiana [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Freitas, Miguel; Weid, Jean Pierre von der [Pontificia Univ. Catolica do Rio de Janeiro, RJ (Brazil)

    2005-07-01

    The PPG-1/PGP-1 crude pipeline links Pargo and Garoupa platforms at the Campos Basin. Garoupa process the crude removing water and transferring it to the coast. During 10 years this pipeline had operated with more than 20% of water. In 2001, the pipeline was surveyed with a MFL pig. The results showed internal corrosion in almost the entire 22 inches pipeline concentrated on its bottom part (channeling corrosion). This type of indication has a high difficult on sizing using MFL tools. The logistic to replace the damaged pipeline was started but before that, the pipeline was surveyed with a US pig to improve the sizing of all defects. The results of the US pig confirmed the MFL report and were decided to keep all tasks in order to replace the corroded segment. At that time, a new inspection pig was under development on PETROBRAS Research Center in cooperation with PUC-Rio/CETUC. It was decided run this tool in that pipeline to compare its results against the two most common methods used for pipelines inspections. (author)

  20. Effect of natural aging on the microstructural regions, mechanical properties, corrosion resistance and fracture in welded joints on API5L X52 steel pipeline

    Directory of Open Access Journals (Sweden)

    Vargas-Arista, Benjamín

    2014-09-01

    Full Text Available A characterization study was done to analyze how microstructural regions affect the mechanical properties, corrosion and fractography of the Heat Affected Zone (HAZ, weld bead and base metal for pipe naturally aged for 21 years at 30 °C. Results showed that microstructures exhibited damage and consequently decrease in properties, resulting in over-aged due to service. SEM analysis showed that base metal presented coarse ferrite grain. Tensile test indicated that microstructures showed discontinuous yield. Higher tensile strength was obtained for weld bead, which exhibited a lower impact energy in comparison to that of HAZ and base metal associated with brittle fracture by trans-granular cleavage. The degradation of properties was associated with the coarsening of nano-carbides observed through TEM images analysis, which was confirmed by SEM fractography of tensile and impact fracture surfaces. The weld bead reached the largest void density and highest susceptibility to corrosion in H2S media when compared to those of the HAZ and base metal.Se realizó un estudio de caracterización para analizar cómo la microestructura afecta a las propiedades mecánicas, corrosión y fractura de la zona afectada por calor (ZAC, soldadura y metal base para tubería envejecida naturalmente durante 21 años a 30 °C. Los resultados indicaron que las microestructuras presentaron daño y consecuentemente reducción en propiedades mecánicas, como consecuencia del envejecimiento por servicio. El estudio mediante MEB mostró que el metal base presenta grano ferrítico grueso. La prueba de tensión indicó que las microestructuras mostraron fluencia discontinua. La mayor resistencia a la tracción se presentó en la soldadura, la cual alcanzó menor energía de impacto en comparación con la ZAC y metal base asociado con fractura frágil por clivaje transgranular. La degradación de las propriedades está en relación con el engrosamiento de nanocarburos observados a

  1. Corrosion of pipe steel in CO2 containing impurities and possible solutions

    NARCIS (Netherlands)

    Zhang, X.; Zevenbergen, J.F.; Spruijt, M.P.N.; Borys, M.

    2013-01-01

    CO2 flue gases acquired from different sources contain a significant amount of impurities and water, which are corrosive to the pipeline steel. To design the pipelines for large scale of CO2 flue gas transport, the corrosion of pipeline steels has to be investigated in the realistic conditions. In

  2. A Review of Field Corrosion Control and Monitoring Techniques of ...

    African Journals Online (AJOL)

    All steel pipelines used in hydrocarbon transportation are susceptible to either electrolytic or galvanic corrosion attack which deteriorate with time leading to failure even before end of design life. Consequences of corrosion attack and eventual failure of pipelines within oil and gas industry has been classified into economic, ...

  3. 49 CFR 195.561 - When must I inspect pipe coating used for external corrosion control?

    Science.gov (United States)

    2010-10-01

    ... corrosion control? 195.561 Section 195.561 Transportation Other Regulations Relating to Transportation...) PIPELINE SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.561 When must I inspect pipe coating used for external corrosion control? (a) You must inspect all external pipe coating...

  4. 49 CFR 195.573 - What must I do to monitor external corrosion control?

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false What must I do to monitor external corrosion... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.573 What must I do to monitor external corrosion control? (a) Protected pipelines. You must do the following to determine...

  5. 49 CFR 195.559 - What coating material may I use for external corrosion control?

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false What coating material may I use for external...) PIPELINE SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.559 What coating material may I use for external corrosion control? Coating material for external corrosion control under...

  6. Baia de Guanabara pipelines - rehabilitation and integrity management; Reabilitacao e gerenciamento da integridade dos dutos da Baia de Guanabara

    Energy Technology Data Exchange (ETDEWEB)

    Souza, Ricardo D. de; Matsuura, Minoru [TRANSPETRO - PETROBRAS Transportes, Rio de Janeiro, RJ (Brazil)

    2003-07-01

    In 2001 PETROBRAS implemented a new Standard for Pipeline Structural Integrity Management of PETROBRAS (PID). All pipelines operated by PETROBRAS had to be adapted to the new requirements imposed by this Standard. When this standard was applied to the Guanabara Bay pipeline many facilities had to be adapted, new inspection procedures implemented and inspection reports reviewed. The first action was to map all pipelines, using a range of techniques, to determine their accurate 3D position. The sections not buried were inspected by divers to identify free spans that exceeded the recommended limits. Launchers were installed in the lines going to the piers to allow in-line inspection. This inspection detected many dents caused by vessels, internal corrosion and external corrosion in the inter-tidal zone. The corrosion monitoring system was redesigned and new monitoring points were installed to provide more accurate information on the high risk areas. The cathodic protection system was adapted to provide remote monitoring and data analysis. A new routine of geotechnical inspections, on-shore inspections and helicopter surveys has been implemented. Defects identified by the in-line inspection have been assessed in a conservative way and all lines have been hydrostatically tested to demonstrate continued fitness for purpose. (author)

  7. Corrosion of PWR steam generators

    International Nuclear Information System (INIS)

    Garnsey, R.

    1979-01-01

    Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

  8. Sulfate reducing bacteria detection in gas pipelines; Deteccao de bacterias redutoras de sulfato em gasodutos

    Energy Technology Data Exchange (ETDEWEB)

    Lutterbach, Marcia Teresa S.; Oliveira, Ana Lucia C. de; Cavalcanti, Eduardo H. de S. [Instituto Nacional de Tecnologia (INT), Rio de Janeiro, RJ (Brazil). Div. de Corrosao e Degradacao]. E-mails: marciasl@int.gov.br; analucia@int.gov.br; eduardoh@int.gov.br

    2004-07-01

    Microbiology induced corrosion (MIC) process associated with sulfate reducing bacteria (BRS) are one of the most important matter of concern for the oil and gas industry as 77% of failures have been attributed this sort of degradation. Corrosion products found present in gas transportation pipelines, the so-called 'black-powder' problem, are also a nuisance and source of economic losses for the gas industry. According to the literature, the incidence of black-powder can be ascribed to the metabolism of BRS that can be found in the gas environment. Integrity monitoring programs of gas pipelines adopt pigging as an important tool for internal corrosion monitoring. Solid residue such as the black-powder, collected by pigging, as well as the condensed, can be seen as a very valuable samples for microbiological analyses that can be used to detect and quantify bacteria related to the incidence of MIC processes. In the present work results concerning samples collected by pigging and condensed are presented. Small populations of viable BRS have been found in the pipeline. It can be seen that the inclusion of microbiological analyses of solid and liquid residues as a complementary action in the integrity monitoring programs adopted by gas transportation industry can be very helpful on the decision making concerning preventive and corrective actions to be taken in order to maintain the CIM processes under control. (author)

  9. Using the direct current voltage gradient technology as a quality control tool during construction of new pipelines

    CSIR Research Space (South Africa)

    Masilela, Z

    1998-06-01

    Full Text Available External coatings on buried pipelines offer the first line of defence against corrosion with cathodic protection systems in place to protect bare metal at coating defects. Holiday detection, before pipe laying, does not guarantee pipelines...

  10. Leadership Pipeline

    DEFF Research Database (Denmark)

    Elmholdt, Claus Westergård

    2013-01-01

    I artiklen undersøges det empiriske grundlag for Leader- ship Pipeline. Først beskrives Leadership Pipeline modellen om le- delsesbaner og skilleveje i opadgående transitioner mellem orga- nisatoriske ledelsesniveauer (Freedman, 1998; Charan, Drotter and Noel, 2001). Dernæst sættes fokus på det...... forholdet mellem kontinuitet- og diskontinuitet i ledel- seskompetencer på tværs af organisatoriske niveauer præsenteres og diskuteres. Afslutningsvis diskuteres begrænsningerne i en kompetencebaseret tilgang til Leadership Pipeline, og det foreslås, at succesfuld ledelse i ligeså høj grad afhænger af...

  11. 77 FR 26822 - Pipeline Safety: Verification of Records

    Science.gov (United States)

    2012-05-07

    ... history of the segment, particularly known corrosion and the actual operating ] pressure. The third method... determine whether they are adequate to support operating parameters and conditions on their pipeline systems... pipeline facilities to verify their records relating to operating specifications for maximum allowable...

  12. Internal oxidation and probabilistic fracture model of irradiation assisted stress corrosion cracking in stainless steels

    Science.gov (United States)

    Konstantinović, M. J.

    2017-11-01

    A probabilistic fracture model is applied to irradiation assisted stress corrosion cracking effect, assuming that the oxidized part of stainless steel sample plays an essential role in the crack initiation, propagation and the sample failure. The Weibull statistical distribution of time-to-failures, estimated through the correlation with the statistical distribution of oxide strengths, including both the surface oxide layer and oxidized grain boundaries, fully describe the experimental scatter obtained in the constant load time-to-failure tests. Large failure uncertainties in these type of tests originate from an intrinsic stochastic behavior of the oxide cracking due to subcritical crack propagation process.

  13. Long-term corrosion study at nuclear power plant Bohunice (Slovakia)

    Science.gov (United States)

    Slugen, V.; Lipka, J.; Dekan, J.; Tóth, I.; Smieško, I.

    2010-03-01

    Steam generators of four VVER-440 units at nuclear power plants V-1 and V-2 in Jaslovske Bohunice (Slovakia) were gradually changed by new original "Bohunice" design in period 1994-1998. Corrosion processes before and after these design and material changes in Bohunice secondary circuit were studied using Mössbauer spectroscopy during last 25 years. Innovations in the feed water pipeline design as well as material composition improvements were evaluated positively. Mössbauer spectroscopy studies of phase composition of corrosion products were performed on real specimens scrapped from water pipelines or in form of filter deposits. The corrosion of new feed water pipelines system (from austenitic steel) in combination to innovated operation regimes goes dominantly to magnetite. The hematite presence is mostly on the internal surface of steam generator body and its concentration increases towards the top of the body. In the results interpretation it is necessary to consider also erosion as well as scope and type of maintenance activities. The long-term study of phase composition of corrosion products at VVER reactors is one of precondition for the safe operation over the projected NPP lifetime.

  14. Corrosion at Nuclear Power Plant from Mössbauer Spectroscopy Point of View

    Science.gov (United States)

    Slugeň, V.; Lipka, J.; Dekan, J.; Tóth, I.; Smieško, I.

    2010-07-01

    Steam generators of four VVER-440 units at nuclear power plants V-1 and V-2 in Jaslovske Bohunice (Slovakia) were gradually changed by new original "Bohunice" design in the 1994-1998 period. Corrosion processes before and after these design and material changes in Bohunice secondary circuit were studied using Mössbauer spectroscopy during the last 25 years. Innovations in the feed water pipeline design as well as material composition improvements were evaluated positively. Mössbauer spectroscopy studies of phase composition of corrosion products were performed on real specimens scrapped from water pipelines or in the form of filters deposits. The corrosion of new feed water pipelines system (from austenitic steel) in combination to innovated operation regimes goes dominantly to magnetite. The hematite presence is mostly on the internal surface of steam generator body and its concentration increases towards the top of the body. In the results interpretation it is necessary to consider also erosion as well as scope and type of maintenance activities. The long-term study of phase composition of corrosion products at VVER reactors is one of precondition for the safe operation over the projected NPP lifetime. Keywords: Enter Keywords here. Text should remain 10-pt.

  15. Endovascular treatment of unruptured aneurysms of cavernous and ophthalmic segment of internal carotid artery with flow diverter device Pipeline

    Directory of Open Access Journals (Sweden)

    Jevsek Marko

    2016-12-01

    Full Text Available Intra-arterial treatment of aneurysms by redirecting blood flow is a newer method. The redirection is based on a significantly more densely braided wire stent. The stent wall keeps the blood in the lumen of the stent and slows down the turbulent flow in the aneurysms. Stagnation of blood in the aneurysm sac leads to the formation of thrombus and subsequent exclusion of the aneurysm from the circulation. The aim of the study was to evaluate flow diverter device Pipeline for broad neck and giant aneurysm treatment.

  16. Corrosion problems and solutions in oil refining and petrochemical industry

    CERN Document Server

    Groysman, Alec

    2017-01-01

    This book addresses corrosion problems and their solutions at facilities in the oil refining and petrochemical industry, including cooling water and boiler feed water units. Further, it describes and analyzes corrosion control actions, corrosion monitoring, and corrosion management. Corrosion problems are a perennial issue in the oil refining and petrochemical industry, as they lead to a deterioration of the functional properties of metallic equipment and harm the environment – both of which need to be protected for the sake of current and future generations. Accordingly, this book examines and analyzes typical and atypical corrosion failure cases and their prevention at refineries and petrochemical facilities, including problems with: pipelines, tanks, furnaces, distillation columns, absorbers, heat exchangers, and pumps. In addition, it describes naphthenic acid corrosion, stress corrosion cracking, hydrogen damages, sulfidic corrosion, microbiologically induced corrosion, erosion-corrosion, and corrosion...

  17. Accident Prevention and Diagnostics of Underground Pipeline Systems

    Science.gov (United States)

    Trokhimchuk, M.; Bakhracheva, Y.

    2017-11-01

    Up to forty thousand accidents occur annually with underground pipelines due to corrosion. The comparison of the methods for assessing the quality of anti-corrosion coating is provided. It is proposed to use the device to be tied-in to existing pipeline which has a higher functionality in comparison with other types of the devices due to the possibility of tie-in to the pipelines with different diameters. The existing technologies and applied materials allow us to organize industrial production of the proposed device.

  18. Anodic Dissolution of API X70 Pipeline Steel in Arabian Gulf Seawater after Different Exposure Intervals

    OpenAIRE

    El-Sayed M. Sherif; Abdulhakim A. Almajid

    2014-01-01

    The anodic dissolution of API X70 pipeline steel in Arabian Gulf seawater (AGSW) was investigated using open-circuit potential (OCP), electrochemical impedance spectroscopy (EIS), cyclic potentiodynamic polarization (CPP), and current-time measurements. The electrochemical experiments revealed that the X70 pipeline steel suffers both general and pitting corrosion in the AGSW solution. It was found that the general corrosion decreases as a result of decreasing the corrosion current density (jc...

  19. Oil pipeline geohazard monitoring using optical fiber FBG strain sensors (Conference Presentation)

    Science.gov (United States)

    Salazar-Ferro, Andres; Mendez, Alexis

    2016-04-01

    Pipelines are naturally vulnerable to operational, environmental and man-made effects such as internal erosion and corrosion; mechanical deformation due to geophysical risks and ground movements; leaks from neglect and vandalism; as well as encroachments from nearby excavations or illegal intrusions. The actual detection and localization of incipient and advanced faults in pipelines is a very difficult, expensive and inexact task. Anything that operators can do to mitigate the effects of these faults will provide increased reliability, reduced downtime and maintenance costs, as well as increased revenues. This talk will review the on-line monitoring of an extensive network of oil pipelines in service in Colombia using optical fiber Bragg grating (FBG) strain sensors for the measurement of strains and bending caused by geohazard risks such as soil movements, landslides, settlements, flooding and seismic activity. The FBG sensors were mounted on the outside of the pipelines at discrete locations where geohazard risk was expected. The system has been in service for the past 3 years with over 1,000 strain sensors mounted. The technique has been reliable and effective in giving advanced warning of accumulated pipeline strains as well as possible ruptures.

  20. Open access to natural gas pipeline transportation in North America: Lessons for the European internal energy market

    International Nuclear Information System (INIS)

    Dreyfus, D.A.; Koklauner, A.B.

    1991-01-01

    The North American natural gas industry's experience with deregulation is described, with emphasis on the transition to competition and the conditions for viability under open access. Lessons learned from the North American experience are then examined for relevance to the European situation, which is emphasizing greater access to transmission systems. It is found likely that the European proposal will frequently operate only to facilitate negotiations among players already active in the gas market, and is less likely to introduce a large number of independent transactions or new merchants. Challenges for the system will include: government assurance of reliability to domestic gas users who have made arrangements with foreign suppliers; administration of pipeline grids; resolution of competing claims on available transmission services; planning for future suppliers; and impact on investment. 8 refs., 1 fig

  1. Implementation of an integrity management program in a crude oil pipeline system

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, Maria; Tomasella, Marcelo [Oleoductos del Valle, General Roca (Argentina); Rossi, Juan; Pellicano, Adolfo [SINTEC S.A. , Mar del Plata, Buenos Aires (Argentina)

    2005-07-01

    The implementation of an Integrity Management Program (IMP) in a crude oil pipeline system is focused on the accomplishment of two primary corporative objectives: to increase safety operation margins and to optimize available resources. A proactive work philosophy ensures the safe and reliable operation of the pipeline in accordance with current legislation. The Integrity Management Program is accomplished by means of an interdisciplinary team that defines the strategic objectives that complement and are compatible with the corporative strategic business plan. The implementation of the program is based on the analysis of the risks due to external corrosion, third party damage, design and operations, and the definition of appropriate mitigation, inspection and monitoring actions, which will ensure long-term integrity of the assets. By means of a statistical propagation model of the external defects, reported by high-resolution magnetic inspection tool (MFL), together with the information provided by corrosion sensors, field repair interventions, close internal surveys and operation data, projected defect depth; remaining strength and failure probability distributions were obtained. From the analysis, feasible courses of action were established, including the inspection and repair plan, the internal inspection program and both corrosion monitoring and mitigation programs. (author)

  2. Outlook '98 - Gas and oil pipelines

    International Nuclear Information System (INIS)

    Curtis, B.

    1998-01-01

    Due to rising North American demand, especially by the United States, by the end of 1997 there were plans to build 15 new pipelines over the next three years, at an estimated cost of $17 billion. Canada''s proximity to the United States, combined with huge Canadian reserves, and the fact that Canada already supplies some 15 per cent of U.S. requirements, makes Canada the obvious choice for filling future demand. This explains why most, if not all, current pipeline expansion projects are targeting markets in the U.S. Market forces will determine which of the projects will actually go forward. From the point of view of the Canadian Energy Pipeline Association pipeline regulatory reform, pipeline safety, integrity and climate change will be the Association''s key concerns during 1998. To that end, the Association is cooperating with the National Energy Board in a multi-million dollar study of stress corrosion cracking. The Association has also developed a Manual of Recommended Practices for the use of member companies to assist them to tailor stress corrosion cracking practices to their own operations. Meeting Canada''s commitment at the Kyoto Conference for greenhouse gas emissions of six per cent below 1990 levels by the year 2008 to 2012 (in effect a 25 per cent reduction from the level anticipated in the year 2000), a very difficult task according to industry experts, is also among the high priority items on the pipeline industry''s agenda for 1998

  3. Corrosion monitoring using FSM technology

    International Nuclear Information System (INIS)

    Strommen, R.; Horn, H.; Gartland, P.O.; Wold, K.; Haroun, M.

    1995-01-01

    FSM is a non-intrusive monitoring technique based on a patented principle, developed for the purpose of detection and monitoring of both general and localized corrosion, erosion, and cracking in steel and metal structures, piping systems, and vessels. Since 1991, FSM has been used for a wide range of applications, including for buried and open pipelines, process piping offshore, subsea pipelines and flowlines, applications in the nuclear power industry, and in materials, research in general. This paper describes typical applications of the FSM technology, and presents operational experience from some of the land-based and subsea installations. The paper also describes recent enhancements in the FSM technology and in the analysis of FSM readings, allowing for monitoring and detailed quantification of pitting and mesa corrosion, and of corrosion in welds

  4. Finite Element Modelling and Retained Life Estimation of Corroded Pipelines in Consideration of Burst Pressures—A Fractural Mechanics Approach

    Directory of Open Access Journals (Sweden)

    Chinedu I. Ossai

    2017-10-01

    Full Text Available This study used Finite Element Modelling (FEM to determine the relationship between the burst pressure (Pb of internally, circumferentially corroded pipelines, with the corrosion defect depth (d, pipe wall thickness (t and the pipe diameter (D. After modelling X46 and X52 grades of pipes, the Pb estimated was compared with those determined experimentally and with industry standard models—ASME B31G (modified, RSTRENG, DNV F101, SHELL92 and FITNET FFS. The comparison specified a Root Mean Square Percentage Error (RMSPE that ranged from 7.06% to 20.4% and a coefficient of determination (R2 that varied from 0.7932 to 0.9813. Multivariate regression was also used to compute a general linear relationship between the burst pressure (Pb and (d/t, (L/D and (L/√Dt. The resulting FEM burst-pressure model, developed with multivariate regression, was later used to estimate the expected allowable operating pressure of a corroded X46 grade pipeline over the lifecycle duration, for low, mild, high and severe corrosion categories. It was observed that the burst pressure retention ratio (Rr, which is an indicator of the reliability of the pipeline, decreased with the increase in (d but did not show distinctive changes with the increase in (L. Considering the robustness of the FEM developed in this study, it can be concluded that it will be very vital for flowline design and pipeline integrity management.

  5. 78 FR 41991 - Pipeline Safety: Potential for Damage to Pipeline Facilities Caused by Flooding

    Science.gov (United States)

    2013-07-12

    ... underwater pipe should include the use of visual inspection by divers or instrumented detection. Information... owners and operators of gas and hazardous liquid pipelines to communicate the potential for damage to... class location, failures, leakage history, corrosion, substantial changes in cathodic protection...

  6. The influence of the internal microbiome on the materials used for construction of the transmission natural gas pipelines in the Lodz Province

    OpenAIRE

    Staniszewska Agnieszka; Jastrzębska Magdalena; Ziemiński Krzysztof

    2017-01-01

    This paper presents investigation results of the influence of gas microbes on the biocorrosion rate of the materials used for gas pipelines construction in the Lodz Province. Samples of two types of carbon steel and cast iron were stored in the laboratory pipeline model reflecting the real conditions of working natural gas pipelines were. In the next step the influence of cathodic protection with parameters recommended for protection of underground structures was tested. Analyses of biologica...

  7. Recovery of the external anticorrosion protection systems of onshore pipelines - evaluation methods and practical results; Recuperacao de sistemas de protecao anticorrosiva externa de dutos terrestres - metodos de avaliacao e resultados praticos

    Energy Technology Data Exchange (ETDEWEB)

    Castinheiras, Wilson; Koebsch, Andre; Silva, Flavio A. da [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)

    2003-07-01

    The rehabilitation of an old pipeline means to increase its lifetime, making it safety to operate in the necessaries conditions to transport the product. The pipe steel wall evaluation, related to it thickness reduction, due to, basically, internal and external corrosion, is fundamental to guide its rehabilitation. The techniques used to this evaluation are 'pig' and specials field survey. These last surveys are realized over the soil surface (digs is not necessary to access the pipeline or the pipeline operation is not necessary to stop) and objective to verify the pipeline coating and Cathodic Protection System conditions. Due to the actual authors experience, this paper will only treat of the Rehabilitation of the External Anti corrosive Protection System (coating and cathodic protection) of onshore pipelines. This paper present the techniques current attenuation, ON-OFF pipe-to-soil potential close interval survey and DCVG and same practical results obtained with the application of these techniques on the Sergipe/Bahia gas pipeline. (author)

  8. Investigation on potential SCC in gas transmission pipeline in China

    Energy Technology Data Exchange (ETDEWEB)

    Jian, S. [Petroleum Univ., Beijing (China); Zupei, Y.; Yunxin, M. [China Petroleum Pipeline Corp., Beijing (China). Science and Technology Center

    2004-07-01

    Stress corrosion cracking (SCC) is a common phenomenon that occurs on the outer surfaces of buried pipelines. This paper investigated aspects of SCC on 3 transmission pipelines on the West-East Gas Pipeline Project in China. The study was comprised of 3 different investigations: (1) an investigation of SCC cases on constructed pipelines; (2) an evaluation of SCC sensitivity of pipeline steels in typical soil environments; and (3) an analysis of soil environments and operation conditions of western pipelines. The study included a review of pipeline corrosion investigations, as well as an examination of pipeline failure cases. Investigative digs were conducted at 21 sites to test soil chemistries. Slow strain rate stress were conducted to evaluate SCC sensitivity of steel pipelines used in China. Potentiodynamic polarization tests were conducted to characterize the electrochemical behaviour of the X70 line pipe steel in different soil environments. Results of the study showed that the environmental conditions in many locations in China contributed to SCC in pipelines. SCC was observed on the surface of X70 steel pipe specimens in both marsh and saline environments. Seasonal temperature changes also contributed additional stress on pipelines. The movement of soil bodies in mountainous areas also contributed to stress and coating damage. It was concluded that proper cathodic protection can alleviate concentrations of local solutions under disbanded coatings. Overprotection of SCC will accelerate the growth of cracks and the degradation of coatings. Samples gathered from the solutions found under the disbanded coatings of pipelines will be used to form part of a reference database for predicting SCC in oil and gas pipelines in the future. 2 refs., 4 tabs., 5 figs.

  9. Evolutionary Computation Techniques for Predicting Atmospheric Corrosion

    Directory of Open Access Journals (Sweden)

    Amine Marref

    2013-01-01

    Full Text Available Corrosion occurs in many engineering structures such as bridges, pipelines, and refineries and leads to the destruction of materials in a gradual manner and thus shortening their lifespan. It is therefore crucial to assess the structural integrity of engineering structures which are approaching or exceeding their designed lifespan in order to ensure their correct functioning, for example, carrying ability and safety. An understanding of corrosion and an ability to predict corrosion rate of a material in a particular environment plays a vital role in evaluating the residual life of the material. In this paper we investigate the use of genetic programming and genetic algorithms in the derivation of corrosion-rate expressions for steel and zinc. Genetic programming is used to automatically evolve corrosion-rate expressions while a genetic algorithm is used to evolve the parameters of an already engineered corrosion-rate expression. We show that both evolutionary techniques yield corrosion-rate expressions that have good accuracy.

  10. Expert systems for integrity management in a crude oil pipeline; Sistemas expertos para gestion de integridad en sistemas de transporte de petroleo

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, M.P.; Pini, J. [Oldelval S.A., General Roca RN (Argentina)]. E-mail: mmartine@oldelval.com.ar; jpini@oldelval.com.ar; Rossi, J.P.; Pellicano, A. [Sintec S.A., Mar del Plata, Buenos Aires (Argentina)]. E-mail: icesing@infovia.com.ar

    2003-07-01

    The study and modeling of corrosion processes aim at the accomplishment of three primary objectives: to increase safety operation margins, to reduce maintenance costs and to optimize available resources. The Integrity Expert System is based on a statistical propagation model of defects reported by high resolution magnetic inspection tool (MFL), fed with the information provided by corrosion sensors, repair interventions, field surveys and future inspections. As model results, defect depth, remaining strength and failure probability distributions were obtained. From the analysis, feasible courses of action were established: a medium term repair plan, an internal inspection program and both monitoring and mitigation technologies. System implementation in OLDELVAL was translated into two major effects of importance for the company integrity program: reduction in the pipeline probability of failure by corrosion by means of programmed repairs and optimization of the internal inspection investment plan by mans of an alternative programming. (author)

  11. An Overview of Internal Fixation Implant Metallurgy and Galvanic Corrosion Effects.

    Science.gov (United States)

    Koh, Justin; Berger, Aaron; Benhaim, Prosper

    2015-08-01

    Orthopedic and hand surgery implants for internal fixation of fractures have evolved substantially over the past 50 years. Newer metal compositions have been used, and new standards have been applied to older alloys, resulting in modern implants with unique physical properties and better clinical performances. Conventional wisdom has long dictated that implanting different metals should be avoided, but few guidelines exist regarding the safety of using in proximity implant systems of dissimilar metals. To better characterize the landscape of internal fixation implant metallurgy, we have compiled the recommendations and conclusions of the currently available and pertinent literature. Copyright © 2015 American Society for Surgery of the Hand. Published by Elsevier Inc. All rights reserved.

  12. Efficiency improvements in pipeline transportation systems

    Energy Technology Data Exchange (ETDEWEB)

    Banks, W. F.; Horton, J. F.

    1977-09-09

    This report identifies potential energy-conservative pipeline innovations that are most energy- and cost-effective and formulates recommendations for the R, D, and D programs needed to exploit those opportunities. From a candidate field of over twenty classes of efficiency improvements, eight systems are recommended for pursuit. Most of these possess two highly important attributes: large potential energy savings and broad applicability outside the pipeline industry. The R, D, and D program for each improvement and the recommended immediate next step are described. The eight technologies recommended for R, D, and D are gas-fired combined cycle compressor station; internally cooled internal combustion engine; methanol-coal slurry pipeline; methanol-coal slurry-fired and coal-fired engines; indirect-fired coal-burning combined-cycle pump station; fuel-cell pump station; drag-reducing additives in liquid pipelines; and internal coatings in pipelines.

  13. Effects of neutron radiation and residual stresses on the corrosion of welds in light water reactor internals

    International Nuclear Information System (INIS)

    Schaaf, Bob van der; Gavillet, Didier; Lapena, Jesus; Ohms, Carsten; Roth, Armin; Dyck, Steven van

    2006-01-01

    After many years of operation in Light Water Reactors (LWR) Irradiation Assisted Stress Corrosion Cracking (IASCC) of internals has been observed. In particular the heat-affected zone (HAZ) has been associated with IASCC attack. The welding process induces residual stresses and micro-structural modifications. Neutron irradiation affects the materials response to mechanical loading. IASCC susceptibility of base materials is widely studied, but the specific conditions of irradiated welds are rarely assessed. Core component relevant welds of Type 304 and 347 steels have been fabricated and were irradiated in the High Flux Reactor (HFR) in Petten to 0.3 and 1 dpa (displacement per atom). In-service welds were cut from the thermal shield of the decommissioned BR-3 reactor. Residual stresses, measured using neutron diffraction, ring core tests and X-ray showed residual stress levels up to 400 MPa. Micro-structural characterization showed higher dislocation densities in the weld and HAZ. Neutron radiation increased the dislocation density, resulting in hardening and reduced fracture toughness. The sensitization degree of the welds, measured with the electrochemical potentio-dynamic reactivation method, was negligible. The Slow Strain Rate Tensile (SSRT) tests, performed at 290 deg. C in water with 200 ppb dissolved oxygen, (DO), did not reveal inter-granular cracking. Inter-granular attack of in-service steel is observed in water with 8 ppm (DO), attributed not only to IASCC, but also to IGSCC from thermal sensitization during fabrication. Stress-relieve annealing has caused Cr-grain boundary precipitation, indicating the sensitization. The simulated internal welds, irradiated up to 1.0 dpa, did not show inter-granular cracking with 8 ppm DO. (authors)

  14. Corrosion cracking

    International Nuclear Information System (INIS)

    Goel, V.S.

    1985-01-01

    This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

  15. Removable pipeline plug

    International Nuclear Information System (INIS)

    Vassalotti, M.; Anastasi, F.

    1984-01-01

    A removable plugging device for a pipeline, and particularly for pressure testing a steam pipeline in a boiling water reactor, wherein an inflatable annular sealing member seals off the pipeline and characterized by radially movable shoes for holding the plug in place, each shoe being pivotally mounted for self-adjusting engagement with even an out-of-round pipeline interior

  16. Shipping Information Pipeline

    DEFF Research Database (Denmark)

    Jensen, Thomas; Vatrapu, Ravi

    2015-01-01

    systems researchers engaged in the design and development of a prototype for an innovative IT-artifact called Shipping Information Pipeline which is a kind of “an internet” for shipping information. The instrumental aim is to enable information seamlessly to cross the organizational boundaries......This paper presents a design science approach to solving persistent problems in the international shipping eco system by creating the missing common information infrastructures. Specifically, this paper reports on an ongoing dialogue between stakeholders in the shipping industry and information...... and national borders within international shipping which is a rather complex domain. The intellectual objective is to generate and evaluate the efficacy and effectiveness of design principles for inter-organizational information infrastructures in the international shipping domain that can have positive...

  17. Eye of the storm : Enbridge's Michigan leak and debate over the integrity of North America's sprawling network of aging pipelines

    International Nuclear Information System (INIS)

    Stastny, R.P.

    2010-01-01

    In the aftermath of Enbridge's oil spill in Michigan from a pipe break, the company may face greater scrutiny in its Northern Gateway application for a pipeline crossing British Columbia to the coast, where tankers would ship Alberta bitumen to Asia. In addition, regulators in the United States are more likely to be more diligent regarding TransCanada's Keystone pipeline expansion and extension to the U.S. Gulf Coast, where refineries wait to process Canadian bitumen. The Enbridge spill has sparked a debate over the integrity of North America's aging pipelines. Operators claim that transmission pipelines can operate for an indefinite period of time, provided that the appropriate maintenance and inspection practices are used. Repairs can include outright replacement of corroded pipe sections or less demanding in-situ repairs to damaged pipe coatings or cathode replacement. Coatings and cathodic protection protects pipelines from the external environment. Pigging and chemicals prevent internal corrosion from water, carbon dioxide, hydrogen sulphide, chlorines and other residues. Despite these maintenance and repair efforts, many of the pipes currently in the ground were engineered for a useful life of 20 or 25 years. 6 figs.

  18. Flow-diverting stent-assisted coil embolization of a ruptured internal carotid artery blister aneurysm with the pipeline flex embolization device

    Directory of Open Access Journals (Sweden)

    Dale Ding

    2017-01-01

    Full Text Available Internal carotid artery (ICA blister aneurysms are rare and challenging to successfully treat, using contemporary surgical or endovascular approaches, without partial or complete compromise of the parent vessel. We describe the use of a resheathable flow diverter, the Pipeline Flex Embolization Device (PFED to perform stent-assisted coiling of a ruptured supraclinoid ICA blister aneurysm in a 56-year-old female who presented with a high-grade subarachnoid hemorrhage (SAH. The first PFED was deployed across the aneurysm neck to jail a microcatheter within the aneurysm dome, and then, two small coils were delivered into the aneurysm. After removing the coiling microcatheter, the second PFED was telescoped into the first PFED. There were no postprocedural complications, and follow-up magnetic resonance angiography 15 months after embolization showed complete aneurysm obliteration. Flow-diverting stent-assisted coiling should be considered as a reconstructive, vessel-preserving, endovascular treatment option for appropriately selected patients with ruptured ICA blister aneurysms. However, future studies are necessary to assess the periprocedural safety in the setting of acute SAH.

  19. Detecting method and device for pipeline

    International Nuclear Information System (INIS)

    Hirano, Akihiko; Hirano, Atsuya; Otaka, Masahiro; Kanno, Satoshi; Amano, Kazuo; Miyazaki, Katsumasa; Hattori, Shigeo; Yamamoto, Michiyoshi

    1998-01-01

    The present invention provides a method of and a device for diagnosing integrity of pipelines having the surfaces being in a corrosive atmosphere in a nuclear power plant. Namely, through holes are perforated to the pipeline. The predetermined area in the inside of the pipeline is scanned by laser light through the through holes. A luminance distribution of the laser light reflected at the inner circumference of the pipeline is photographed by a CCD camera. The images of the distribution of the luminance is processed to pick out a failed state. The image of the failed state is measured to determine the dimension of the failure. Alternatively, an inspection module having a function of irradiating laser light and detecting the lasers is inserted from a portion which can be removed upon conducting detection among the inside of the pipeline system to a position of the object to be detected. A predetermined area is scanned by laser light. The luminance distribution of the laser light reflected in the pipeline is photographed by the CCD camera. The images of the luminance distribution are processed to pick out the failed state, and the image of the failed state is measured to determine the dimension of the failure. (I.S.)

  20. Pipeline repair technology damage and repair assessment of pipelines with high residual stresses

    OpenAIRE

    Høie, Øyvind

    2015-01-01

    Master's thesis in Offshore technology : subsea technology Today in the offshore industry, there are an increasing number of pipelines that require both maintenance and repair. A wide specter of research in pipeline repair technology is available. Damage to a pipeline could be a quite complex event to analyze, due to the many different combinations of internal pipe stresses and damage types. Standards, such as DNV and ASTM have experimental based assessment methods for evaluating many of t...

  1. Method for Qualification of Composite Repairs for Pipelines: Patch Repairs and Considerations for Cathodic Protection

    Science.gov (United States)

    2009-12-03

    While the mechanical properties of composite repairs for pipelines have been investigated extensively, the performance of the entire metal-composite system has not been addressed with regard to corrosion of the substrate, water intrusion at the compo...

  2. Field sludge characterization obtained from inner of pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Nava, N.; Sosa, E.; Alamilla, J.L. [Instituto Mexicano del Petroleo, Programa de Integridad de Ductos, Eje Central Lazaro Cardenas Norte 152, San Bartolo Atepehuacan, C.P. 07730 (Mexico); Knigth, C. [PEMEX Refinacion, Avenida Marina Nacional 329, Edificio B-2, Piso 11, C.P. 11311 (Mexico); Contreras, A. [Instituto Mexicano del Petroleo, Programa de Integridad de Ductos, Eje Central Lazaro Cardenas Norte 152, San Bartolo Atepehuacan, C.P. 07730 (Mexico)], E-mail: acontrer@imp.mx

    2009-11-15

    Physicochemical characterization of sludge obtained from refined hydrocarbons transmission pipeline was carried out through Moessbauer spectroscopy and X-ray diffraction. The Moessbauer and X-ray patterns indicate the presence of corrosion products composed of different iron oxide and sulfide phases. Hematite ({alpha}-Fe{sub 2}O{sub 3}), magnetite (Fe{sub 3}O{sub 4}), maghemite ({gamma}-Fe{sub 2}O{sub 3}), magnetic and superparamagnetic goethite ({alpha}-FeOOH), pyrrhotite (Fe{sub 1-x}S), akaganeite ({beta}-FeOOH), and lepidocrocite ({gamma}-FeOOH) were identified as corrosion products in samples obtained from pipeline transporting Magna and Premium gasoline. For diesel transmission pipeline, hematite, magnetite, and magnetic goethite were identified. Corrosion products follow a simple reaction mechanism of steel dissolution in aerated aqueous media at a near-neutral pH. Chemical composition of the corrosion products depends on H{sub 2}O and sulfur inherent in fluids (traces). These results can be useful for decision-making with regard to pipeline corrosion control.

  3. Investigation Of The Microbial-Induced Corrosion Potential Of Soils ...

    African Journals Online (AJOL)

    Investigation of sulphate-reducing bacteria induced corrosion potential of soils along 18-inch 45km Tebidaba/Brass underground oil pipeline in Southern Ijaw LGA of Bayelsa State, Nigeria, is carried out experimentally. The analysis involves determination of some physico-chemical parameters of soils in the pipeline route, ...

  4. Aircraft Corrosion

    Science.gov (United States)

    1981-08-01

    transport anciens dont il a fallu remplacer les panneaux extrados en raison de is corrosion profonde des lisses. Ce type d’avion a etc mis en service h partir...as six years) where lavatories are placed above the lower section of the aft pressure dome bulkhead (fig.8)., corrosion Is found in the bulkhead web ...due to leakage of toilet fluids. One of the most severe corrosion ever found In this area was with the corrosion completely penetrated through the web

  5. Assessment of scale formation and corrosion of drinking water supplies in Ilam city (Iran

    Directory of Open Access Journals (Sweden)

    Zabihollah Yousefi

    2016-05-01

    Full Text Available Background: Scaling and corrosion are the two most important indexes in water quality evaluation. Pollutants are released in water due to corrosion of pipelines. The aim of this study is to assess the scale formation and corrosion of drinking water supplies in Ilam city (Iran. Methods: This research is a descriptive and cross-sectional study which is based on the 20 drinking water sources in Ilam city. Experiments were carried out in accordance with the Water and Wastewater Co. standard methods for water and wastewater experiment. The data were analyzed by using Microsoft Excel and GraphPad Prism 5. The results were compared with national and international standards. Results: The mean and standard deviation (SD values of Ryznar, Langelier, Aggressive, Puckorius and Larson-Skold indices in year 2009 were equal to 7.833 (±0.28, -0.102 (±0.35, 11.88 (±0.34, 7.481 (±0.22 and 0.801 (±0.44, respectively, and were 7.861 (±0.28, -0.175 (±0.34, 11.84 (±0.37, 7.298(±0.32 and 0.633 (±0.47, for year 2013 respectively. The average of Langelier, Ryznar, Aggression, and Puckorius indices indicate that potable water resources in Ilam city have the tendency to be corrosive. Statistical analysis and figures carried out by GraphPad Prism version 5.04. Conclusion: The results of different indices for water resources of Ilam city revealed that water supplies of Ilam city were corrosive. Water quality control and replacement of distribution pipes in development of water network should be carried out. Moreover, water pipelines should be preserved with several modes of corrosion inhibition.

  6. corrosion response of low carbon steel in tropical road mud

    African Journals Online (AJOL)

    Dr Obe

    called steel strip laminated Glass Re-inforced Epoxy. (SSL-GRE) pipeline materials with acceptably higher strength and rigidity (tensile strength =31MPa). These new materials appear to be very corrosion resistant but their performance has not yet been fully explored. Until these new corrosion resistant structural materials ...

  7. Corrosion Monitors for Embedded Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Robinson, Alex L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Pfeifer, Kent B. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Casias, Adrian L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Howell, Stephen W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Sorensen, Neil R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Missert, Nancy A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-05-01

    We have developed and characterized novel in-situ corrosion sensors to monitor and quantify the corrosive potential and history of localized environments. Embedded corrosion sensors can provide information to aid health assessments of internal electrical components including connectors, microelectronics, wires, and other susceptible parts. When combined with other data (e.g. temperature and humidity), theory, and computational simulation, the reliability of monitored systems can be predicted with higher fidelity.

  8. Impacts of space weather and space climate on pipeline network operations

    Science.gov (United States)

    Trichtchenko, Larisa

    2014-05-01

    The geomagnetic fluctuations are accompanied by geo-electric (telluric) field and telluric currents at the surface of the Earth and in the pipelines. These currents interfere with pipeline corrosion protection, creating pipe-to-soil potential (PSP) fluctuations. It impacts pipeline operations in two ways. One is that non-disturbed "true" level of the protection is not known, which might lead to the wrong conclusions that a pipeline coating is damaged and digging out the section of the pipeline is needed. The other effect is changes in the electrical conditions in the pipeline-soil interface, compromising the corrosion protection and possibly causing enhancement of the corrosion. The global trend for construction of more pipelines in northern regions means placing them into areas where natural geomagnetic variations are larger and consequently telluric activity is more extreme, in comparison with pipelines located further south. This paper describes the solutions implemented as the result of the two projects done by NRCan researchers led by the author on request from pipeline companies. Two methods were proposed and implemented to address the problems. One is the statistical estimation of the telluric activity in the area of the planned pipelines. These statistical considerations then used as guidance in the design of corrosion protection systems to counteract the excessive corrosion. The other, to deal with the corrupted results during the pipeline surveys, is to forecast the geomagnetic storms for proper planning of the surveys. In addition, the developed telluric activity identification tool can be used in the analysis of the corrupted survey data.

  9. Pitting corrosion

    International Nuclear Information System (INIS)

    Allgaier, W.

    1985-01-01

    Pitting corrosion is a kind of electrolytic corrosion by which the surface of a material is locally affected owing to inhomogeneities on the part of the material or medium. The paper deals briefly with questions relating to the importance, to parameters medium or materialwise, influence on production and construction, as well as the general conditions for pitting corrosion. In particular oxygen corrosion in unalloyed and low-alloy steel, and pitting corrosion in ferritic chromium-steel and austenitic chromium-nickel (molybdenum) steel is described. (DG) [de

  10. Application of response surface methodology method in designing corrosion inhibitor

    Science.gov (United States)

    Asmara, Y. P.; Athirah; Siregar, J. P.; Kurniawan, T.; Bachtiar, D.

    2017-10-01

    In oil and gas pipelines and offshore structure, inhibitors have been considered to be the first choice to reduce corrosion rate. There are many corrosion inhibitor compositions available in the market. To produce the best corrosion inhibitor requires many experimental data which is not efficient. These experiments used response surface methodology (RSM) to select corrosion inhibitor compositions. The experiments investigated effects of corrosion inhibition on corrosion rate of low carbon steel in 3% NaCl solution with different concentrations of selected main inhibitor compositions which are ethyl acetate (EA), ethylene glycol (EG) and sodium benzoate (SB). Corrosion rate were calculated using linear polarization resistance (LPR). All of the experiments were set in natural conditions at pH 7. MINITAB® version 15 was used for data analysis. It is shown that a quadratic model is a representative model can predict best corrosion inhibitor composition comprehensibly.

  11. Corrosion resistance of ERW (Electric Resistance Welded) seam welds as compared to metal base in API 5L steel pipes

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez Velasquez, Jorge L.; Godinez Salcedo, Jesus G.; Lopez Fajardo, Pedro [Instituto Politecnico Nacional (IPN), Mexico D.F. (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas (ESIQIE). Dept. de Ingenieria Metalurgica

    2009-07-01

    The corrosion resistance of ERW seam welds and the base metal in API 5L X70 steel pipes was evaluated by Tafel tests. The procedure was according to ASTM G3 standard. The study was completed with metallographic and chemical characterization of the tested zones, that is, the welded zone and the base metal away of the weld. All tests were made on the internal surface of the pipe in order to assess the internal corrosion of an in-service pipeline made of the API 5L X70 steel. The test solution was acid brine prepared according to NACE Publications 1D182 and 1D196. The results showed that the ERW seam weld corrodes as much as three times faster than the base material. This behavior is attributed to a more heterogeneous microstructure with higher internal energy in the ERW seam weld zone, as compared to the base metal, which is basically a ferrite pearlite microstructure in a normalized condition. This result also indicates that pipeline segments made of ERW steel pipe where the seam weld is located near or at the bottom of the pipe are prone to a highly localized attack that may form channels of metal loss if there is water accumulation at the bottom of the pipeline. (author)

  12. Bauxite slurry pipeline: start up operation

    Energy Technology Data Exchange (ETDEWEB)

    Othon, Otilio; Babosa, Eder; Edvan, Francisco; Brittes, Geraldo; Melo, Gerson; Janir, Joao; Favacho, Orlando; Leao, Marcos; Farias, Obadias [Vale, Rio de Janeiro, RJ (Brazil); Goncalves, Nilton [Anglo Ferrous Brazil S.A., Rio de Janeiro, RJ (Brazil)

    2009-07-01

    The mine of Miltonia is located in Paragominas-PA, in the north of Brazil. Bauxite slurry pipeline starts at the Mine of Miltonia and finishes in the draining installation of Alunorte refinery at the port of Barcarena-PA, located approximately 244km away from the mine. The pipeline runs over seven cities and passes below four great rivers stream beds. The system was designed for an underground 24 inches OD steel pipe to carry 9.9 million dry metric tonnes per annum (dMTAs) of 50.5% solid concentration bauxite slurry, using only one pumping station. The system is composed by four storage tanks and six piston diaphragm pumps, supplying a flow of 1680 m3/h. There is a cathodic protection system along the pipeline extension to prevent external corrosion and five pressure monitoring stations to control hydraulic conditions, there is also a fiber optic cable interconnection between pump station and terminal station. Pipeline Systems Incorporated (PSI) was the designer and followed the commissioning program of the start up operations. This paper will describe the beginning of the pipeline operations, technical aspects of the project, the operational experiences acquired in these two years, the faced problems and also the future planning. (author)

  13. North America pipeline map

    International Nuclear Information System (INIS)

    Anon.

    2005-01-01

    This map presents details of pipelines currently in place throughout North America. Fifty-nine natural gas pipelines are presented, as well as 16 oil pipelines. The map also identifies six proposed natural gas pipelines. Major cities, roads and highways are included as well as state and provincial boundaries. The National Petroleum Reserve is identified, as well as the Arctic National Wildlife Refuge. The following companies placed advertisements on the map with details of the services they provide relating to pipeline management and construction: Ferus Gas Industries Trust; Proline; SulfaTreat Direct Oxidation; and TransGas. 1 map

  14. Failure analysis of oil pipelines | Ajayi | Botswana Journal of ...

    African Journals Online (AJOL)

    ... the crude, but had a rather low fatigue strength (46.10N/mm2) when compared to the standard. It is suggested that welded joints in pipes be heat-treated and coated on clean substrate pipe in order to enhance material integrity in service. Keywords: Failure Analysis, Oil Pipeline, Corrosion, Environment, Photomicrograph ...

  15. Alternate current interference in pipeline; Interferencia por corrente alternada em dutos

    Energy Technology Data Exchange (ETDEWEB)

    Oliver, Joao Hipolito de Lima [TRANSPETRO - PETROBRAS Transporte S.A., Rio de Janeiro, RJ (Brazil)

    2003-07-01

    This paper regards to the concerning that the pipeline operators should take in to account to better understand and control the alternate current interference (AC- interference). Pipelines sharing rights-of-way with AC high voltage power lines are subjected to AC interference that can cause risk for personnel, operational safety and environment. The AC-interference shall be evaluated, in such way that mitigating action can be applied in order to assure the pipeline is operated in a safety way. The AC-interference evaluation should take in to account the pipeline and the electrical generation/transmission design data. Three approaches are considered: the coating integrity, the personnel chock hazards and the pipeline integrity. The coating integrity is affected by the possibility of high-voltage be induced on the pipeline during power line current fault. The operation and maintenance personnel can be prone to chock hazards (touch voltage and step voltage), depending upon the level of the induced voltage on the pipeline and the ground current. An induced voltage evaluation is then necessary to identify AC potentials in pipeline higher than the safe criteria. The pipeline integrity is concerning to the possibility of occurring alternate current corrosion (AC-corrosion) on the pipe wall. This kind of corrosion is still been investigated, and although it is less critical than the direct current corrosion, it can happen in specific situation. Parameters that affect AC-corrosion are discussed in this paper. Finely it is presented a brief guide to evaluate the possibility of occurring AC- interference in a pipeline and a mitigation measures summary. (author)

  16. Corrosion protection

    Science.gov (United States)

    Brown, Donald W.; Wagh, Arun S.

    2003-05-27

    There has been invented a chemically bonded phosphate corrosion protection material and process for application of the corrosion protection material for corrosion prevention. A slurry of iron oxide and phosphoric acid is used to contact a warm surface of iron, steel or other metal to be treated. In the presence of ferrous ions from the iron, steel or other metal, the slurry reacts to form iron phosphates which form grains chemically bonded onto the surface of the steel.

  17. MIC in long oil pipelines: diagnosis, treatment and monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Jenneman, Gary; Harris, Jennifer; Webb, Robert [ConocoPhillips (Canada)

    2011-07-01

    The paper presents the diagnosis, treatment and monitoring of microbial influenced corrosion (MIC) in long oil pipelines. The presence of inorganic solids, bacteria, gases and organic acids in produced water in the oil pipelines causes MIC, which is hard to detect or test and it does not produce any unique type of corrosion. Chemical analysis of water from pig runs is presented in a tabular form and a graphical analysis of pig sludge solids is shown. From the biometabolite analysis, 23 putative hydrocarbon biometabolites were identified and biometabolites for the anaerobic biodegradation of aromatic HC were also detected. Operational considerations include the history of MIC in upstream pipelines, water slugging, and presence of suspended solids, among others. From microbiological, chemical, metallurgical and operational evidence it was suggested that MIC is a likely mechanism. The mitigation program is described and suggestions for successful mitigation measures include removal of oxygen sources, scale inhibitor injection, and increasing CO2 inhibitor concentration.

  18. Pipeline integrity: ILI baseline data for QRA

    Energy Technology Data Exchange (ETDEWEB)

    Porter, Todd R. [Tuboscope Pipeline Services, Houston, TX (United States)]. E-mail: tporter@varco.com; Silva, Jose Augusto Pereira da [Pipeway Engenharia, Rio de Janeiro, RJ (Brazil)]. E-mail: guto@pipeway.com; Marr, James [MARR and Associates, Calgary, AB (Canada)]. E-mail: jmarr@marr-associates.com

    2003-07-01

    The initial phase of a pipeline integrity management program (IMP) is conducting a baseline assessment of the pipeline system and segments as part of Quantitative Risk Assessment (QRA). This gives the operator's integrity team the opportunity to identify critical areas and deficiencies in the protection, maintenance, and mitigation strategies. As a part of data gathering and integration of a wide variety of sources, in-line inspection (ILI) data is a key element. In order to move forward in the integrity program development and execution, the baseline geometry of the pipeline must be determined with accuracy and confidence. From this, all subsequent analysis and conclusions will be derived. Tuboscope Pipeline Services (TPS), in conjunction with Pipeway Engenharia of Brazil, operate ILI inertial navigation system (INS) and Caliper geometry tools, to address this integrity requirement. This INS and Caliper ILI tool data provides pipeline trajectory at centimeter level resolution and sub-metre 3D position accuracy along with internal geometry - ovality, dents, misalignment, and wrinkle/buckle characterization. Global strain can be derived from precise INS curvature measurements and departure from the initial pipeline state. Accurate pipeline elevation profile data is essential in the identification of sag/over bend sections for fluid dynamic and hydrostatic calculations. This data, along with pipeline construction, operations, direct assessment and maintenance data is integrated in LinaViewPRO{sup TM}, a pipeline data management system for decision support functions, and subsequent QRA operations. This technology provides the baseline for an informed, accurate and confident integrity management program. This paper/presentation will detail these aspects of an effective IMP, and experience will be presented, showing the benefits for liquid and gas pipeline systems. (author)

  19. ENVIRONMENTAL BENIGN MITIGATION OF MICROBIOLOGICALLY INFLUENCED CORROSION (MIC)

    Energy Technology Data Exchange (ETDEWEB)

    J.R. Paterek; G. Husmillo

    2002-11-01

    The overall program objective is to develop and evaluate environmental benign agents or products that are effective in the prevention, inhibition, and mitigation of microbially influenced corrosion (MIC) in the internal surfaces of metallic natural gas pipelines. The goal is one or more environmental benign, a.k.a. ''green'' products that can be applied to maintain the structure and dependability of the natural gas infrastructure. The technical approach for this quarter were monitoring the development of Desulfovibrio species biofilm using the continuous flow cell system, evaluation of pepper compounds by microtiter plate assay for mitigating and inhibiting biofilm formation, and testing the effective concentrations to verify the extent of corrosion on metal coupons. Biofilm formation of Desulfovibrio vulgaris and D. desulfuricans was monitored and documented over a 7-day period. The use of a continuous flow cell system proved to be efficient and non-destructive in studying biofilm growth. Live/Dead BacLight was an efficient stain to determine cell viability. The extracts showed 9-25% biofilm formation inhibition against the two organisms, and 18-19% activity in detaching the already formed biofilm. Preliminary data were obtained on the extent of corrosion of metal coupons when treated with pepper extracts as against the untreated ones. Confirmatory tests are underway. A presentation was prepared and give at the US DOE NETL meeting on gas and petroleum infrastructure. The presentation is include as an addition to this report.

  20. An analysis of the thickness influence in performance and structural integrity of gas pipelines; Um estudo sobre a influencia de rigidez de dutos no desempenho e na integridade de gasodutos

    Energy Technology Data Exchange (ETDEWEB)

    Pinto, Waldir T.; Pinto, Rosa Irene T. [Fundacao Universidade Federal do Rio Grande (FURG), RS (Brazil)

    2004-07-01

    This work presents an analysis on the influence of the changes on pipe rigidity on the safety of buried gas pipelines. The work consists of the adoption of a parameter defined by the ratio between the wall thickness and the diameter of the pipe to assess the pipeline structural performance under several loading conditions, such as internal pressure, external pressure, external loading, longitudinal analysis, and corrosion. Results for a 14 inches pipe with wall thicknesses of 5.6 mm, 7.1 mm, and 7.9 mm are presented for each one of the loading conditions. These results show that for most cases a small increase in the wall thickness leads to significant increase of the pipeline safety. This suggests that in many cases the adoption of wall thicker than them minimum thickness suggested by technical codes present a better cost/benefit relation. (author)

  1. AC Induced Corrosion of Carbon Steel in 3.5wt% NaCl Electrolyte

    OpenAIRE

    Strandheim, Espen Oldeide

    2012-01-01

    This paper deals with alternating current (AC) corrosion of low alloy carbon steel in 3.5 wt% NaCl electrolyte. Accelerated corrosion rates have been reported when exposed to AC and the corrosion mechanism is not well understood. Electrical heating of subsea pipelines, applied to avoid hydrate formation and waxing of multiphase hydrocarbon well streams has made this topic increasingly relevant in recent years. To study the effect of AC on corrosion rates, weight loss experiments under a wide ...

  2. Corrosion Engineering.

    Science.gov (United States)

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  3. The development of pipeline integrity management in the world and practice in China

    Energy Technology Data Exchange (ETDEWEB)

    Shaohua, Dong; Qing, Wang; Feifan [China National Petroleum Corporation (CNPC), Beijing (China)

    2009-07-01

    The paper analyzed the pipeline integrity management latest development, and the relationship among HSE management, pipeline integrity management (PIM) and asset integrity management (AIM). CNPC is a pioneer of China industry on implementation of pipeline integrity management by using latest developed technologies such as in-line inspection, GIS, Risk assessment and advanced repair technologies, and it is typical model of PIM in China pipeline who supply the gas to whole Beijing city. With smart pigging inspection and implementation of GIS and EAM(enterprise assets management) system on two thousand kilometers of Shaanxi-Beijing gas pipeline BHGC is able to manage pipeline integrity in five areas which include pipe materials safety, nature and geotechnical hazards management, coating and corrosion protection, stationing and associated facilities maintenance, and underground gas storage integrity. This paper presents latest achievement of BHGC in their pipeline integrity programs. (author)

  4. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC of carbon steel must be monitored on-line in order to provide an efficient protection...... and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic techniques even though localised corrosion rate cannot be measured. FSM measures general...... corrosion and detects localised corrosion, but the sensitivity is not high enough for monitoring initiation of pitting and small attacks. Electrochemical techniques as LPR and EIS give distorted data and unreliable corrosion rates, when biofilm and corrosion products cover the steel surface. However, EIS...

  5. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC...... of carbon steel must be monitored on-line in order to provide an efficient protection and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic...... corrosion rates, when biofilm and corrosion products cover the steel surface. However, EIS might be used for detection of MIC. EN is a suitable technique to characterise the type of corrosion attack, but is unsuitable for corrosion rate estimation. The concentric electrodes galvanic probe arrangement...

  6. The Very Large Array Data Processing Pipeline

    Science.gov (United States)

    Kent, Brian R.; Masters, Joseph S.; Chandler, Claire J.; Davis, Lindsey E.; Kern, Jeffrey S.; Ott, Juergen; Schinzel, Frank K.; Medlin, Drew; Muders, Dirk; Williams, Stewart; Geers, Vincent C.; Momjian, Emmanuel; Butler, Bryan J.; Nakazato, Takeshi; Sugimoto, Kanako

    2018-01-01

    We present the VLA Pipeline, software that is part of the larger pipeline processing framework used for the Karl G. Jansky Very Large Array (VLA), and Atacama Large Millimeter/sub-millimeter Array (ALMA) for both interferometric and single dish observations.Through a collection of base code jointly used by the VLA and ALMA, the pipeline builds a hierarchy of classes to execute individual atomic pipeline tasks within the Common Astronomy Software Applications (CASA) package. Each pipeline task contains heuristics designed by the team to actively decide the best processing path and execution parameters for calibration and imaging. The pipeline code is developed and written in Python and uses a "context" structure for tracking the heuristic decisions and processing results. The pipeline "weblog" acts as the user interface in verifying the quality assurance of each calibration and imaging stage. The majority of VLA scheduling blocks above 1 GHz are now processed with the standard continuum recipe of the pipeline and offer a calibrated measurement set as a basic data product to observatory users. In addition, the pipeline is used for processing data from the VLA Sky Survey (VLASS), a seven year community-driven endeavor started in September 2017 to survey the entire sky down to a declination of -40 degrees at S-band (2-4 GHz). This 5500 hour next-generation large radio survey will explore the time and spectral domains, relying on pipeline processing to generate calibrated measurement sets, polarimetry, and imaging data products that are available to the astronomical community with no proprietary period. Here we present an overview of the pipeline design philosophy, heuristics, and calibration and imaging results produced by the pipeline. Future development will include the testing of spectral line recipes, low signal-to-noise heuristics, and serving as a testing platform for science ready data products.The pipeline is developed as part of the CASA software package by an

  7. Corrosion problems in light water nuclear reactors

    International Nuclear Information System (INIS)

    Berry, W.E.

    1984-01-01

    The corrosion problems encountered during the author's career are reviewed. Attention is given to the development of Zircaloys and attendant factors that affect corrosion; the caustic and chloride stress corrosion cracking (SCC) of austenitic stainless steel steam generator tubing; the qualification of Inconel Alloy 600 for steam generator tubing and the subsequent corrosion problem of secondary side wastage, caustic SCC, pitting, intergranular attack, denting, and primary side SCC; and SCC in weld and furnace sensitized stainless steel piping and internals in boiling water reactor primary coolants. Also mentioned are corrosion of metallic uranium alloy fuels; corrosion of aluminum and niobium candidate fuel element claddings; crevice corrosion and seizing of stainless steel journal-sleeve combinations; SCC of precipitation hardened and martensitic stainless steels; low temperature SCC of welded austenitic stainless steels by chloride, fluoride, and sulfur oxy-anions; and corrosion problems experienced by condensers

  8. Characterisation of corrosion deposits induced by carbon dioxide on mild steel using grazing incidence x-ray and synchrotron radiation diffraction

    International Nuclear Information System (INIS)

    Sembiring, S.; O'Connor, B; Li, D.; Buckley, C.; Van Riessen, A.; De Marco, R.

    1999-01-01

    Full text: Grazing incidence diffraction, using x-rays (GIXRD) and synchrotron radiation (GISRD), is being applied for near-surface characterisation of corrosion deposits formed on the internal surfaces of mild steel pipelines which are used to deliver natural gas from offshore deposits in Western Australia. These techniques are being employed to construct phase composition depth-profiles of corrosion product phases. The GIXRD data are being measured with CuKα radiation using a Siemens D5000 x-ray diffractometer, fitted with a primary beam slit system for incidence angle control and also with a diffracted beam monochromator; and the GISRD data have been acquired with the BIGDIFF instrument on the ANBF beamline in Tsukuba, Japan. The mild steel test samples are prepared with a laboratory reactor in which the corrosion conditions are simulated in a controlled manner. Results obtained to date have shown that two phases are readily observed in addition to the a-Fe phase from the mild steel substrate: (1) FeCO 3 (siderite) induced by CO 2 dissolved in the water flowing through the pipeline, and (2) CaCO 3 (calcite) deposited on the mild steel surface by reaction between the CO 2 and calcium ions which are also present in the water flowing through the pipeline. Supporting measurements from SEM imaging and associated EDS analysis will also be presented

  9. Nova Gas's pipeline to Asia

    International Nuclear Information System (INIS)

    Lea, N.

    1996-01-01

    The involvement of the Calgary-based company NOVA Gas International (NGI) in Malaysia's peninsular gas utilization (PGU) project, was described. Phase I and II of the project involved linking onshore gas processing plants with a natural gas transmission system. Phase III of the PGU project was a gas transmission pipeline that began midway up the west coast of peninsular Malaysia to the Malaysia-Thailand border. The complex 549 km pipeline included route selection, survey and soil investigation, archaeological study, environmental impact assessment, land acquisition, meter-station construction, telecommunication systems and office buildings. NGI was the prime contractor on the project through a joint venture with OGP Technical Services, jointly owned by NGI and Petronas, the Thai state oil company. Much of NGI's success was attributed to excellent interpersonal skills, particularly NGI's ability to build confidence and credibility with its Thai partners

  10. Evaluation on ultrasonic examination methods applied to Ni-base alloy weld including cracks due to stress corrosion cracking found in BWR reactor internal

    International Nuclear Information System (INIS)

    Aoki, Takayuki; Kobayashi, Hiroyuki; Higuchi, Shinichi; Shimizu, Sadato

    2005-01-01

    A Ni-base alloy weld, including cracks due to stress corrosion cracking found in the reactor internal of the oldest BWR in Japan, Tsuruga unit 1, in 1999, was examined by three (3) types of UT method. After this examination, a depth of each crack was confirmed by carrying out a little excavation with a grinder and PT examination by turns until each crack disappeared. Then, the depth measured by the former method was compared with the one measured by the latter method. In this fashion, performances of the UT methods were verified. As a result, a combination of the three types of UT method was found to meet the acceptance criteria given by ASME Sec.XI Appendix VIII, Performance Demonstration for Ultrasonic Examination Systems-Supplement 6. In this paper, the results of the UT examination described above and their evaluation are discussed. (author)

  11. Anodic Dissolution of API X70 Pipeline Steel in Arabian Gulf Seawater after Different Exposure Intervals

    Directory of Open Access Journals (Sweden)

    El-Sayed M. Sherif

    2014-01-01

    Full Text Available The anodic dissolution of API X70 pipeline steel in Arabian Gulf seawater (AGSW was investigated using open-circuit potential (OCP, electrochemical impedance spectroscopy (EIS, cyclic potentiodynamic polarization (CPP, and current-time measurements. The electrochemical experiments revealed that the X70 pipeline steel suffers both general and pitting corrosion in the AGSW solution. It was found that the general corrosion decreases as a result of decreasing the corrosion current density (jcorr, corrosion rate (Rcorr and absolute currents as well as the increase of polarization resistance of X70 with increasing the exposure time. On the other hand, the pitting corrosion was found to increase with increasing the immersion time. This was confirmed by the increase of current with time and by the SEM images that were obtained on the steel surface after 20 h immersion before applying an amount of 0–.35 V versus Ag/AgCl for 1 h.

  12. Epoxy Pipelining Composition and Method of Manufacture.

    Science.gov (United States)

    1994-12-14

    decanoic acid (capric acid , 5 CH3(CH 2),CO2H), dodecanoic acid ( lauric acid , CH3(CH 2)10C0 2H), tetradecanoic acid 6 (myristic acid , CH 3(CH 2)12C0 2H...hydrochloric acid , hydrogen sulfide, sulfuric acid , and other corrosive 21 products of bacterial activity. Excessively high flow rates also erode the metal...direct impact test). There is a need for a pipelining network polymer which resists attack 14 from fuels, chemicals, acids , bases, sewage and other

  13. Military Petroleum Pipeline Systems

    Science.gov (United States)

    1978-06-01

    Army has standardized for this purpose. A tactical pipeline system, may be temporary or semilpermanenit and isemnplaced rapidly to maintain the Ipip ...with operating pressure. IPip is the1 highest cost Item In a pipeline system, normally representing more than half the total jinvest- ment in materiel

  14. Slurry pipeline hydrostatic testing

    Energy Technology Data Exchange (ETDEWEB)

    Betinol, Roy G.; Navarro Rojas, Luis Alejandro [BRASS Chile S.A., Santiago (Chile)

    2009-07-01

    The transportation of concentrates and tailings through long distance pipeline has been proven in recent years to be the most economic, environmentally friendly and secure means of transporting of mine products. This success has led to an increase in the demand for long distance pipeline throughout the mining industry. In year 2007 alone, a total of over 500 km of pipeline has been installed in South America alone and over 800 km are in the planning stages. As more pipelines are being installed, the need to ensure its operating integrity is ever increasing. Hydrostatic testing of long distance pipeline is one of the most economical and expeditious way to proving the operational integrity of the pipe. The intent of this paper is to show the sound reasoning behind construction hydro testing and the economic benefit it presents. It will show how hydro test pressures are determined based on ASME B31.11 criteria. (author)

  15. Slurry pipeline design approach

    Energy Technology Data Exchange (ETDEWEB)

    Betinol, Roy; Navarro R, Luis [Brass Chile S.A., Santiago (Chile)

    2009-12-19

    Compared to other engineering technologies, the design of a commercial long distance Slurry Pipeline design is a relatively new engineering concept which gained more recognition in the mid 1960 's. Slurry pipeline was first introduced to reduce cost in transporting coal to power generating units. Since then this technology has caught-up worldwide to transport other minerals such as limestone, copper, zinc and iron. In South America, the use of pipeline is commonly practiced in the transport of Copper (Chile, Peru and Argentina), Iron (Chile and Brazil), Zinc (Peru) and Bauxite (Brazil). As more mining operations expand and new mine facilities are opened, the design of the long distance slurry pipeline will continuously present a commercially viable option. The intent of this paper is to present the design process and discuss any new techniques and approach used today to ensure a better, safer and economical slurry pipeline. (author)

  16. Validation of External Corrosion Growth-Rate Using Polarization Resistance and Soil Properties

    Science.gov (United States)

    2010-08-01

    The research project evaluated the use of the Linear Polarization Resistance (LPR) and the Electric Resistance (ER) technologies in estimating the external corrosion growth rates of buried steel pipelines. This was achieved by performing laboratory a...

  17. NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

    Science.gov (United States)

    Calle, Luz Marina

    2015-01-01

    The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in North America. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the highly corrosive hydrochloric acid (HCl) generated by the solid rocket boosters (SRBs). Numerous failures at the launch pads are caused by corrosion. The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. NASA has over fifty years of experience dealing with unexpected failures caused by corrosion and has developed expertise in corrosion control in the launch and other environments. The Corrosion Technology Laboratory at KSC evolved, from what started as an atmospheric exposure test site near NASAs launch pads, into a capability that provides technical innovations and engineering services in all areas of corrosion for NASA, external partners, and customers.This paper provides a chronological overview of NASAs role in anticipating, managing, and preventing corrosion in highly corrosive environments. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

  18. Latvijas gaze. Inspection of pipeline. Final report. Cathodic protection, phase 2

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-10-01

    The purpose of this project was an intensive field survey of Latvian gas pipelines with the purpose of locating areas with coating defects as the pipe surface could have been and might still be exposed to corrosion from stray currents originating from a nearby DC-electrified railway and/or from lack of effective cathodic protection. The field survey had to be started as early as possible - before the oncoming winter. A second aim of the activities was know-how transfer combined with the delivery of a cathodic protection instrument package. This report also describes the outcome of an intensive survey, measurements of influence from the nearby DC-electrified railway, insulating flange measurements, soil resistivity measurements, anode bed resistance measurements and spot-checks of pipe potentials at different measuring posts, all carried out as part of the training. The scope of work has been: to examine the Sloka branch pipeline history and documentation, to locate areas of corrosion concern in the northern end of the pipeline, to provide Latvijas Gaze staff with cathodic protection measuring instruments and knowledge of how to use the instruments, to investigate the interaction from the nearby DC-electrified railway on the pipeline, as severe corrosion attacks were found on the pipeline, to state the condition of the cathodic protection and to give an explanation of the causes of the corrosion attacks on the pipeline, to give a recommendation on how to achieve effective cathodic protection. (EG)

  19. Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

    Energy Technology Data Exchange (ETDEWEB)

    Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica

    2009-07-01

    In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

  20. Pollution from pipelines

    International Nuclear Information System (INIS)

    1991-01-01

    During the 1980s, over 3,900 spills from land-based pipelines released nearly 20 million gallons of oil into U.S. waters-almost twice as much as was released by the March 1989 Exxon Valdez oil spill. Although the Department of Transportation is responsible for preventing water pollution from petroleum pipelines, GAO found that it has not established a program to prevent such pollution. DOT has instead delegated this responsibility to the Coast Guard, which has a program to stop water pollution from ships, but not from pipelines. This paper reports that, in the absence of any federal program to prevent water pollution from pipelines, both the Coast Guard and the Environmental Protection Agency have taken steps to plan for and respond to oil spills, including those from pipelines, as required by the Clean Water Act. The Coast Guard cannot, however, adequately plan for or ensure a timely response to pipeline spills because it generally is unaware of specific locations and operators of pipelines

  1. Efficiency improvements in pipeline transportation systems. Technical report, Task 3

    Energy Technology Data Exchange (ETDEWEB)

    Banks, W. F.; Horton, J. H.

    1977-01-01

    This report identifies those potential energy-conservative pipeline innovations that are most energy- and cost-effective, and formulates recommendations for the R, D, and D programs needed to exploit those opportunities. From a candidate field of over twenty classes of efficiency improvements, eight systems are recommended for pursuit. Most of these possess two highly important attributes: large potential energy savings and broad applicability outside the pipeline industry. The R, D, and D program for each improvement and the recommended immediate next step are described. The eight programs recommended for pursuit are: gas-fired combined-cycle compressor station; internally cooled internal combustion engine; methanol-coal slurry pipeline; methanol-coal slurry-fired and coal-fired engines; indirect-fired coal-burning combined-cycle pump station; fuel-cycle pump station; internal coatings in pipelines; and drag-reducing additives in liquid pipelines.

  2. 77 FR 19799 - Pipeline Safety: Pipeline Damage Prevention Programs

    Science.gov (United States)

    2012-04-02

    ... rates translate to increased public and worker safety and decreased repair and outage costs for pipeline... April 2, 2012 Part III Department of Transportation Pipeline and Hazardous Materials Safety Administration 49 CFR Parts 196 and 198 Pipeline Safety: Pipeline Damage Prevention Programs; Proposed Rule #0;#0...

  3. High temperature pipeline design

    Energy Technology Data Exchange (ETDEWEB)

    Greenslade, J.G. [Colt Engineering, Calgary, AB (Canada). Pipelines Dept.; Nixon, J.F. [Nixon Geotech Ltd., Calgary, AB (Canada); Dyck, D.W. [Stress Tech Engineering Inc., Calgary, AB (Canada)

    2004-07-01

    It is impractical to transport bitumen and heavy oil by pipelines at ambient temperature unless diluents are added to reduce the viscosity. A diluted bitumen pipeline is commonly referred to as a dilbit pipeline. The diluent routinely used is natural gas condensate. Since natural gas condensate is limited in supply, it must be recovered and reused at high cost. This paper presented an alternative to the use of diluent to reduce the viscosity of heavy oil or bitumen. The following two basic design issues for a hot bitumen (hotbit) pipeline were presented: (1) modelling the restart problem, and, (2) establishing the maximum practical operating temperature. The transient behaviour during restart of a high temperature pipeline carrying viscous fluids was modelled using the concept of flow capacity. Although the design conditions were hypothetical, they could be encountered in the Athabasca oilsands. It was shown that environmental disturbances occur when the fluid is cooled during shut down because the ground temperature near the pipeline rises. This can change growing conditions, even near deeply buried insulated pipelines. Axial thermal loads also constrain the design and operation of a buried pipeline as higher operating temperatures are considered. As such, strain based design provides the opportunity to design for higher operating temperature than allowable stress based design methods. Expansion loops can partially relieve the thermal stress at a given temperature. As the design temperature increase, there is a point at which above grade pipelines become attractive options, although the materials and welding procedures must be suitable for low temperature service. 3 refs., 1 tab., 10 figs.

  4. Airbag for the closing of pipelines on explosions and leakages

    DEFF Research Database (Denmark)

    Eisenreich, N.; Neutz, J.; Seiler, F.

    2007-01-01

    This paper is a result of international effort aimed at the construction of a device for quick closing of pipelines in the case of explosion propagation and/or chemical leakage. Such a problem exists in industries where flammable substances are transported by pipelines. The basic solution principle...... was the idea to use airbags similar to those utilized in cars. Two pipeline applications were taken into consideration: a low-pressure module able to suppress explosion propagation and a high-pressure module to stop leakages from, e.g. natural gas pipeline capable to be used for duct diameters up to 0.6 m...

  5. Statistical characterization of pitting corrosion process and life prediction

    International Nuclear Information System (INIS)

    Sheikh, A.K.; Younas, M.

    1995-01-01

    In order to prevent corrosion failures of machines and structures, it is desirable to know in advance when the corrosion damage will take place, and appropriate measures are needed to mitigate the damage. The corrosion predictions are needed both at development as well as operational stage of machines and structures. There are several forms of corrosion process through which varying degrees of damage can occur. Under certain conditions these corrosion processes at alone and in other set of conditions, several of these processes may occur simultaneously. For a certain type of machine elements and structures, such as gears, bearing, tubes, pipelines, containers, storage tanks etc., are particularly prone to pitting corrosion which is an insidious form of corrosion. The corrosion predictions are usually based on experimental results obtained from test coupons and/or field experiences of similar machines or parts of a structure. Considerable scatter is observed in corrosion processes. The probabilities nature and kinetics of pitting process makes in necessary to use statistical method to forecast the residual life of machine of structures. The focus of this paper is to characterization pitting as a time-dependent random process, and using this characterization the prediction of life to reach a critical level of pitting damage can be made. Using several data sets from literature on pitting corrosion, the extreme value modeling of pitting corrosion process, the evolution of the extreme value distribution in time, and their relationship to the reliability of machines and structure are explained. (author)

  6. Chechnya: the pipeline front

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    1999-11-01

    This article examines the impact of the Russian campaign against Chechnya on projects for oil and gas pipelines from the new Caspian republics, which are seeking financial support. Topics discussed include the pipeline transport of oil from Azerbaijan through Chechnya to the Black Sea, the use of oil money to finance the war, the push for non-Russian export routes, the financing of pipelines, the impact of the war on the supply of Russian and Turkmenistan gas to Turkey, the proposed construction of the Trans Caspian pipeline, the weakening of trust between Russia and its neighbours, and the potential for trans Caucasus republics to look to western backers due to the instability of the North Caucasus. (UK)

  7. Natural Gas Liquid Pipelines

    Data.gov (United States)

    Department of Homeland Security — Natural gas interstate and intrastate pipelines in the United States. Based on a variety of sources with varying scales and levels of accuracy and therefore accuracy...

  8. Numerical analysis of deteriorated sub-sea pipelines under environmental loads

    Science.gov (United States)

    Gücüyen, Engin

    2015-11-01

    The significant point is the bidirectional interaction technique in FSI analysis while investigating subsea corrosion effect. By this way, pipe environment is accurately modelled and fluid effects are also considered. The effect of external corrosion defects on structural behaviour of a pipeline is studied by creating a nonlinear numerical model based on the finite element method according to ABAQUS analysis program. Corrosion losses of sections are obtained from experimental results and applied to the model. Numerical model is formed by a span of sub-sea pipeline that is subjected to environmental loads. Seismic and wind-generated irregular wave loads are considered as environmental loads. Irregular wave is represented with equivalent eight regular waves via FFT. The pipe is modelled according to two different types which are non-corroded(intact) and corroded (deteriorated) to demonstrate corrosion effects on it. The visible type of corrosion in marine environment is named `pitting' corrosion, in which the material loss is locally interpenetrated over the surface. By considering this situation, the corroded and non-corroded pipes are modelled as 3D solid elements. The main point is revealing how the subsea corrosion affects the structural behaviour of pipelines on the basis of implementation of experimental results to a model structure due to changes of stresses and displacement.

  9. Corrosion protection with eco-friendly inhibitors

    International Nuclear Information System (INIS)

    Shahid, Muhammad

    2011-01-01

    Corrosion occurs as a result of the interaction of a metal with its environment. The extent of corrosion depends on the type of metal, the existing conditions in the environment and the type of aggressive ions present in the medium. For example, CO 3 −2 and NO −3 produce an insoluble deposit on the surface of iron, resulting in the isolation of metal and consequent decrease of corrosion. On the other hand, halide ions are adsorbed selectively on the metal surface and prevent formation of the oxide phase on the metal surface, resulting in continuous corrosion. Iron, aluminum and their alloys are widely used, both domestically and industrially. Linear alkylbenzene and linear alkylbenzene sulfonate are commonly used as detergents. They have also been found together in waste water. It is claimed that these chemicals act as inhibitors for stainless steel and aluminum. Release of toxic gases as a result of corrosion in pipelines may lead in certain cases to air pollution and possible health hazards. Therefore, there are two ways to look at the relationship between corrosion and pollution: (i) corrosion of metals and alloys due to environmental pollution and (ii) environmental pollution as a result of corrosion protection. This paper encompasses the two scenarios and possible remedies for various cases, using 'green' inhibitors obtained either from plant extracts or from pharmaceutical compounds. In the present study, the effect of piperacillin sodium as a corrosion inhibitor for mild steel was investigated using a weight-loss method as well as a three-electrode dc electrochemical technique. It was found that the corrosion rate decreased as the concentration of the inhibitor increased up to 9×10 −4  M; 93% efficiency was exhibited at this concentration. (review)

  10. Corrosion protection with eco-friendly inhibitors

    Science.gov (United States)

    Shahid, Muhammad

    2011-12-01

    Corrosion occurs as a result of the interaction of a metal with its environment. The extent of corrosion depends on the type of metal, the existing conditions in the environment and the type of aggressive ions present in the medium. For example, CO3-2 and NO-3 produce an insoluble deposit on the surface of iron, resulting in the isolation of metal and consequent decrease of corrosion. On the other hand, halide ions are adsorbed selectively on the metal surface and prevent formation of the oxide phase on the metal surface, resulting in continuous corrosion. Iron, aluminum and their alloys are widely used, both domestically and industrially. Linear alkylbenzene and linear alkylbenzene sulfonate are commonly used as detergents. They have also been found together in waste water. It is claimed that these chemicals act as inhibitors for stainless steel and aluminum. Release of toxic gases as a result of corrosion in pipelines may lead in certain cases to air pollution and possible health hazards. Therefore, there are two ways to look at the relationship between corrosion and pollution: (i) corrosion of metals and alloys due to environmental pollution and (ii) environmental pollution as a result of corrosion protection. This paper encompasses the two scenarios and possible remedies for various cases, using 'green' inhibitors obtained either from plant extracts or from pharmaceutical compounds. In the present study, the effect of piperacillin sodium as a corrosion inhibitor for mild steel was investigated using a weight-loss method as well as a three-electrode dc electrochemical technique. It was found that the corrosion rate decreased as the concentration of the inhibitor increased up to 9×10-4 M 93% efficiency was exhibited at this concentration.

  11. PCE-1/PontoA24'' crude pipeline - an alternative inspection survey for a non-piggable line; Oleoduto PCE-1/ponto A 24'' - alternativas de inspecao para um duto 'nao pigavel'

    Energy Technology Data Exchange (ETDEWEB)

    Francoi, Aldo R.; Bueno, Sergio I.O. [PETROBRAS, Macae, RJ (Brazil). Unidade de Negocios da Bacia de Campos; Camerini, Claudio S. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES); Silva, Jose A.P. da [PipeWay Engenharia, Rio de Janeiro, RJ (Brazil); Lima, Vinicius [Pontificia Univ. Catolica do Rio de Janeiro, RJ (Brazil). Centro de Estudos em Telecomunicacoes

    2003-07-01

    The PCE-1 Ponto A pipeline, 24'' diameter, was built in 1982 and it transports 15% of the production of petroleum of Campos' Basin for the continent, about 800 m3/h. In 1995 he suffered a damage for it anchors to 20 km of the platform and it was repaired with the use of 3 mechanical connectors. This repair ended up impeding the run of any 'rigid pigs'. Through the adaptation of accessories and electronic devices in flex pigs was possible to clean, to inspect geometrically and to evaluate the internal corrosion of the pipeline. The reached results allow to operate the pipeline in a safe way with the current existent restrictions. (author)

  12. ENVIRONMENTALLY BENIGN MITIGATION OF MICROBIOLOGICALLY INFLUENCED CORROSION (MIC)

    Energy Technology Data Exchange (ETDEWEB)

    J. Robert Paterek; Gemma Husmillo

    2002-07-01

    The overall program objective is to develop and evaluate environmental benign agents or products that are effective in the prevention, inhibition, and mitigation of microbially influenced corrosion (MIC) in the internal surfaces of metallic natural gas pipelines. The goal is one or more environmental benign, a.k.a. ''green'' products that can be applied to maintain the structure and dependability of the natural gas infrastructure. Capsicum sp. extracts and pure compounds were screened for their antimicrobial activity against MIC causing bacteria. Studies on the ability of these compounds to dissociate biofilm from the substratum were conducted using microtiter plate assays. Tests using laboratory scale pipeline simulators continued. Preliminary results showed that the natural extracts possess strong antimicrobial activity being comparable to or even better than the pure compounds tested against strains of sulfate reducers. Their minimum inhibitory concentrations had been determined. It was also found that they possess bactericidal properties at minimal concentrations. Biofilm dissociation activity as assessed by microtiter plate assays demonstrated varying degrees of differences between the treated and untreated group with the superior performance of the extracts over pure compounds. Such is an indication of the possible benefits that could be obtained from these natural products. Confirmatory experiments are underway.

  13. Crowded country: Gentry pipeline faces infrastructure web

    Energy Technology Data Exchange (ETDEWEB)

    Jaremko, D.

    2003-12-01

    In order to support the growing potential production of leases, some Alberta oil and natural gas companies are obliged to pile their infrastructure on top of each other. To illustrate the overcrowding and the problems encountered by some of the companies, a case history describing the trials and tribulations of Gentry Resources, a Calgary-based junior company, is provided. The case history recalls that during the construction of a 11.2 km four-inch pipeline in the Princess/Tide Lake region to tie in their Princess Nisku gas well, the company had to cross 60 different existing pipelines and roads, including an abandoned rail bed. The greatest challenge in building the pipeline was getting the approval of each of many companies active in the region, not to mention the regulatory approvals which also included both environmental and historical assessments. Because of the combination of water and high carbon dioxide content of the gas, Gentry also had to install a dehydration plant to take water out of the gas train to avoid corrosion. Current production is about 2,000 boe/d; future growth in production is likely to be constrained because growth in gas production will strain the existing infrastructure, and space for adding more infrastructure is not available.

  14. Technical Aspect on Procedure of Gamma-Ray Pipeline Inspection

    International Nuclear Information System (INIS)

    Rasif Mohd Zain; Ainul Mardhiah Terry; Norman Shah Dahing

    2015-01-01

    The main problems happen in industrial pipelines are deposit build-up, blockage, corrosion and erosion. These effects will give a constraint in transporting refined products to process or production points and cause a major problem in production. One of the techniques to inspect the problem is using gamma-ray pipe scans. The principle of the technique is gamma-ray absorption technique. In this paper describes on the technical aspect to perform the pipe inspection in laboratory work. (author)

  15. Corrosion inhibitors

    International Nuclear Information System (INIS)

    El Ashry, El Sayed H.; El Nemr, Ahmed; Esawy, Sami A.; Ragab, Safaa

    2006-01-01

    The corrosion inhibition efficiencies of some triazole, oxadiazole and thiadiazole derivatives for steel in presence of acidic medium have been studied by using AM1, PM3, MINDO/3 and MNDO semi-empirical SCF molecular orbital methods. Geometric structures, total negative charge on the molecule (TNC), highest occupied molecular energy level (E HOMO ), lowest unoccupied molecular energy level (E LUMO ), core-core repulsion (CCR), dipole moment (μ) and linear solvation energy terms, molecular volume (V i ) and dipolar-polarization (π *), were correlated to corrosion inhibition efficiency. Four equations were proposed to calculate corrosion inhibition efficiency. The agreement with the experimental data was found to be satisfactory; the standard deviations between the calculated and experimental results ranged between ±0.03 and ±4.18. The inhibition efficiency was closely related to orbital energies (E HOMO and E LUMO ) and μ. The correlation between quantum parameters and experimental inhibition efficiency has been validated by single point calculations for the semi-empirical AM1 structures using B3LYP/6-31G** as a higher level of theory. The proposed equations were applied to predict the corrosion inhibition efficiency of some related structures to select molecules of possible activity from a presumable library of compounds

  16. Energy geopolitics and Iran-Pakistan-India gas pipeline

    International Nuclear Information System (INIS)

    Verma, Shiv Kumar

    2007-01-01

    With the growing energy demands in India and its neighboring countries, Iran-Pakistan-India (IPI) gas pipeline assumes special significance. Energy-deficient countries such as India, China, and Pakistan are vying to acquire gas fields in different parts of the world. This has led to two conspicuous developments: first, they are competing against each other and secondly, a situation is emerging where they might have to confront the US and the western countries in the near future in their attempt to control energy bases. The proposed IPI pipeline is an attempt to acquire such base. However, Pakistan is playing its own game to maximize its leverages. Pakistan, which refuses to establish even normal trading ties with India, craves to earn hundreds of millions of dollars in transit fees and other annual royalties from a gas pipeline which runs from Iran's South Pars fields to Barmer in western India. Pakistan promises to subsidize its gas imports from Iran and thus also become a major forex earner. It is willing to give pipeline related 'international guarantees' notwithstanding its record of covert actions in breach of international law (such as the export of terrorism) and its reluctance to reciprocally provide India what World Trade Organization (WTO) rules obligate it to do-Most Favored Nation (MFN) status. India is looking at the possibility of using some set of norms for securing gas supply through pipeline as the European Union has already initiated a discussion on the issue. The key point that is relevant to India's plan to build a pipeline to source gas from Iran relates to national treatment for pipeline. Under the principle of national treatment which also figures in relation to foreign direct investment (FDI), the country through which a pipeline transits should provide some level of security to the transiting pipeline as it would have provided to its domestic pipelines. This paper will endeavor to analyze, first, the significance of this pipeline for India

  17. Protecting a pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Gray, D.H (Univ. of Michigan, Ann Arbor, MI (United States)); Garcia-Lopez, M. (Ingenieria y Geotecnia Ltda., Santafe de Bogota (Colombia))

    1994-12-01

    This article describes some of the difficulties in constructing an oil pipeline in Colombia across a forested mountain range that has erosion-prone slopes. Engineers are finding ways to protect the pipeline against slope failures and severe erosion problems while contending with threats of guerrilla attacks. Torrential rainfall, precipitous slopes, unstable soils, unfavorable geology and difficult access make construction of an oil pipeline in Colombia a formidable undertaking. Add the threat of guerrilla attacks, and the project takes on a new dimension. In the country's central uplands, a 76 cm pipeline traverses some of the most daunting and formidable terrain in the world. The right-of-way crosses rugged mountains with vertical elevations ranging from 300 m to 2,000 mm above sea level over a distance of some 30 km. The pipeline snakes up and down steep forested inclines in some spots and crosses streams and faults in others, carrying the country's major export--petroleum--from the Cusiana oil field, located in Colombia's lowland interior, to the coast.

  18. Reliability evaluation of oil pipelines operating in aggressive environment

    Science.gov (United States)

    Magomedov, R. M.; Paizulaev, M. M.; Gebel, E. S.

    2017-08-01

    In connection with modern increased requirements for ecology and safety, the development of diagnostic services complex is obligatory and necessary enabling to ensure the reliable operation of the gas transportation infrastructure. Estimation of oil pipelines technical condition should be carried out not only to establish the current values of the equipment technological parameters in operation, but also to predict the dynamics of changes in the physical and mechanical characteristics of the material, the appearance of defects, etc. to ensure reliable and safe operation. In the paper, existing Russian and foreign methods for evaluation of the oil pipelines reliability are considered, taking into account one of the main factors leading to the appearance of crevice in the pipeline material, i.e. change the shape of its cross-section, - corrosion. Without compromising the generality of the reasoning, the assumption of uniform corrosion wear for the initial rectangular cross section has been made. As a result a formula for calculation the probability of failure-free operation was formulated. The proposed mathematical model makes it possible to predict emergency situations, as well as to determine optimal operating conditions for oil pipelines.

  19. 76 FR 29333 - Pipeline Safety: Meetings of the Technical Pipeline Safety Standards Committee and the Technical...

    Science.gov (United States)

    2011-05-20

    ... pipeline rehabilitation, replacement and repair initiatives along with all forum-related comments. PHMSA... Pipeline and Hazardous Materials Safety Administration Pipeline Safety: Meetings of the Technical Pipeline Safety Standards Committee and the Technical Hazardous Liquid Pipeline Safety Standards Committee AGENCY...

  20. CPL: Common Pipeline Library

    Science.gov (United States)

    ESO CPL Development Team

    2014-02-01

    The Common Pipeline Library (CPL) is a set of ISO-C libraries that provide a comprehensive, efficient and robust software toolkit to create automated astronomical data reduction pipelines. Though initially developed as a standardized way to build VLT instrument pipelines, the CPL may be more generally applied to any similar application. The code also provides a variety of general purpose image- and signal-processing functions, making it an excellent framework for the creation of more generic data handling packages. The CPL handles low-level data types (images, tables, matrices, strings, property lists, etc.) and medium-level data access methods (a simple data abstraction layer for FITS files). It also provides table organization and manipulation, keyword/value handling and management, and support for dynamic loading of recipe modules using programs such as EsoRex (ascl:1504.003).

  1. Northern pipelines : backgrounder

    International Nuclear Information System (INIS)

    2002-04-01

    Most analysts agree that demand for natural gas in North America will continue to grow. Favourable market conditions created by rising demand and declining production have sparked renewed interest in northern natural gas development. The 2002 Annual Energy Outlook forecasted U.S. consumption to increase at an annual average rate of 2 per cent from 22.8 trillion cubic feet to 33.8 TCF by 2020, mostly due to rapid growth in demand for electric power generation. Natural gas prices are also expected to increase at an annual average rate of 1.6 per cent, reaching $3.26 per thousand cubic feet in 2020. There are currently 3 proposals for pipelines to move northern gas to US markets. They include a stand-alone Mackenzie Delta Project, the Alaska Highway Pipeline Project, and an offshore route that would combine Alaskan and Canadian gas in a pipeline across the floor of the Beaufort Sea. Current market conditions and demand suggest that the projects are not mutually exclusive, but complimentary. The factors that differentiate northern pipeline proposals are reserves, preparedness for market, costs, engineering, and environmental differences. Canada has affirmed its role to provide the regulatory and fiscal certainty needed by industry to make investment decisions. The Government of the Yukon does not believe that the Alaska Highway Project will shut in Mackenzie Delta gas, but will instead pave the way for development of a new northern natural gas industry. The Alaska Highway Pipeline Project will bring significant benefits for the Yukon, the Northwest Territories and the rest of Canada. Unresolved land claims are one of the challenges that has to be addressed for both Yukon and the Northwest Territories, as the proposed Alaska Highway Pipeline will travel through traditional territories of several Yukon first Nations. 1 tab., 4 figs

  2. Development of a real-time active pipeline integrity detection system

    Science.gov (United States)

    Qing, Xinlin P.; Beard, Shawn; Shen, Shyan Bob; Banerjee, Sourav; Bradley, Ian; Salama, Mamdouh M.; Chang, Fu-Kuo

    2009-11-01

    Utilizing the SMART Layer technology as a basis, a real-time active pipeline integrity detection (RAPID) system is developed for built-in in situ assessment of the health of new and existing pipelines. The RAPID system consists of a sensor network permanently mounted on the host pipeline, portable electronic hardware and diagnostic software. Three moduli, including image display, damage sizing, and corrosion depth, are built into the diagnostic software to help in visualization of the approximate location and the extent of corrosion, and to quantify the corrosion sizing and depth. The main advantages of the RAPID system include: (1) ease of use, (2) ability to provide a well-defined resolution, (3) reliability with self-diagnostic and environmental compensation, and (4) quantified corrosion sizing. To verify the detection capability of the RAPID system, a series of tests have been conducted on a 6.7 m long steel pipe with a diameter of 610 mm and a wall thickness of 7.14 mm with ten different types of corrosion flaws. Test results demonstrated that the depth detection limit could be as low as 0.125 mm for general corrosion with an area of 60 mm × 60 mm under laboratory conditions, while a pinhole with 6.35 mm diameter and 3.5 mm depth can be detected with the given sensor density. Some practical issues for field applications of the RAPID system are also discussed.

  3. atmospheric corrosion of mild steel in the niger delta region

    African Journals Online (AJOL)

    xtz

    Atmospheric Corrosion. Pennington, New. Jersey: The Electrochemical Society. Matthes, S. A., Holcomb, G. R., Cramer, S. D.,. Covino, B. S. and Bullard, S. J., 2004. Atmospheric corrosion and chloride deposition to metal surfaces. Proceedings of CORROSION/2004,. Paper Number 04306. Houston: NACE. International.

  4. Strain rate effects in stress corrosion cracking

    Energy Technology Data Exchange (ETDEWEB)

    Parkins, R.N. (Newcastle upon Tyne Univ. (UK). Dept. of Metallurgy and Engineering Materials)

    1990-03-01

    Slow strain rate testing (SSRT) was initially developed as a rapid, ad hoc laboratory method for assessing the propensity for metals an environments to promote stress corrosion cracking. It is now clear, however, that there are good theoretical reasons why strain rate, as opposed to stress per se, will often be the controlling parameter in determining whether or not cracks are nucleated and, if so, are propagated. The synergistic effects of the time dependence of corrosion-related reactions and microplastic strain provide the basis for mechanistic understanding of stress corrosion cracking in high-pressure pipelines and other structures. However, while this may be readily comprehended in the context of laboratory slow strain tests, its extension to service situations may be less apparent. Laboratory work involving realistic stressing conditions, including low-frequency cyclic loading, shows that strain or creep rates give good correlation with thresholds for cracking and with crack growth kinetics.

  5. Corrosion and alteration of materials from the nuclear industry

    International Nuclear Information System (INIS)

    Beauvy, M.; Berthoud, G.; Defranceschi, M.; Ducros, G.; Feron, D.; Guerin, Y.; Latge, C.; Limoge, Y.; Madic, C.; Santarini, G.; Seiler, J.M.; Vernaz, E.; Richet, C.

    2010-01-01

    , testing means, experimental techniques, internal corrosion of zircaloy sheath - the iodine effect, stress corrosion of nickel alloys - hydrogen influence, stress corrosion of stainless steels; C - wear corrosion: a coupled phenomenon, research in the framework of service life extension of the French electronuclear park; 3 - Corrosion in future reactors: A - corrosion in gas reactors: corrosion by helium impurities, oxidation resistance of silicon carbide, corrosion of graphite and carbon-carbon composites; B - corrosion in liquid metal reactors: sodium FBRs, lead and lead alloys reactors; C- corrosion in molten salt reactors: corrosion of Hastelloy N-type nickel alloys by molten fluorides, mass transfer in aniso-thermal fluoride systems, tellurium embrittlement, electrochemical study of pure metals corrosion in molten fluorides; 4 - Materials corrosion and alteration in the back-end of the fuel cycle: A - corrosion in concentrated nitric environment: materials behaviour, self-catalytic mechanism of nitric acid reduction; B - corrosion in unsaturated aqueous environment: metallic corrosion in unsaturated environment - application to the storage of waste containers, bitumens alteration, reinforced concrete behaviour and iron framework corrosion, concrete behaviour in severe thermal environment; C - Corrosion in saturated aqueous environment: metals corrosion in clayey environment, long-term behaviour of glasses, ceramics alteration, underwater concrete durability, clays transformation; D - materials biodegradation: microorganisms and nuclear wastes, biodegradation of bitumen, concretes and steels; 5 - Conclusion, glossary

  6. ENVIRONMENTALLY BENIGN MITIGATION OF MICROBIOLOGICALLY INFLUENCED CORROSION (MIC)

    Energy Technology Data Exchange (ETDEWEB)

    John J. Kilbane II; William Bogan

    2004-01-31

    The overall program objective is to develop and evaluate environmentally benign agents or products that are effective in the prevention, inhibition, and mitigation of microbially influenced corrosion (MIC) in the internal surfaces of metallic natural gas pipelines. The goal is to develop one or more environmentally benign (a.k.a. ''green'') products that can be applied to maintain the structure and dependability of the natural gas infrastructure. The technical approach for this quarter included the fractionation of extracts prepared from several varieties of pepper plants, and using several solvents, by high performance liquid chromatography (HPLC). A preliminary determination of antimicrobial activities of the new extracts and fractions using a growth inhibition assay, and evaluation of the extracts ability to inhibit biofilm formation was also performed. The analysis of multiple extracts of pepper plants and fractions of extracts of pepper plants obtained by HPLC illustrated that these extracts and fractions are extremely complex mixtures of chemicals. Gas chromatography-mass spectrometry was used to identify the chemical constituents of these extracts and fractions to the greatest degree possible. Analysis of the chemical composition of various extracts of pepper plants has illustrated the complexity of the chemical mixtures present, and while additional work will be performed to further characterize the extracts to identify bioactive compounds the focus of efforts should now shift to an evaluation of the ability of extracts to inhibit corrosion in mixed culture biofilms, and in pure cultures of bacterial types which are known or believed to be important in corrosion.

  7. Surface engineering for corrosion and wear resistance

    National Research Council Canada - National Science Library

    Davis, J. R

    2001-01-01

    ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Pitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Crevice Corrosion . . . . . . . . ....

  8. Corrosivity monitoring system using RFID-based sensors

    Science.gov (United States)

    Lawand, Lydia; Shiryayev, Oleg; Alhandawi, Khalil B.; Vahdati, Nader; Rostron, Paul

    2016-04-01

    In the oil and gas industry, pipeline integrity is a serious concern due to the consequences of pipeline failure. External corrosion was identified as one of the main causes of pipeline failures worldwide. A solution that addresses the issue of detecting and quantifying corrosivity of environment for application to existing exposed pipelines has been developed. The proposed sensor consists of an electric circuit and a sensing array connected to the circuit. The sensing array is an assembly of strips made of a metal identical to that of the pipe, having the same length and width, but different thicknesses. The sensing array is exposed to the same environment as the pipe. As corrosion propagates in the metal strips of the array, it corrodes the metal until it finally breaks the metal strip apart resulting in a discontinuity in the circuit. The sensor circuit is energized using electromagnetic field, and its function is to indicate which strips in the array are fully corroded. Visual indication is provided to the operator via LEDs. The proposed sensor can be installed on existing pipelines without altering the pipe structure or disturbing the production process. It is passive and has low maintenance requirements. Circuit design was validated through lab experiments. Results obtained from experiments were consistent with simulation results.

  9. Key Design Properties for Shipping Information Pipeline

    DEFF Research Database (Denmark)

    Jensen, Thomas; Tan, Yao-Hua

    2015-01-01

    on paper, e-mail, phone and text message, and far too costly. This paper explores the design properties for a shared information infrastructure to exchange information between all parties in the supply chain, commercial parties as well as authorities, which is called a Shipping Information Pipeline...... Infrastructures. The paper argues why the previous attempts are inadequate to address the issues in the domain of international supply chains. Instead, a different set of key design properties are proposed for the Shipping Information Pipeline. The solution has been developed in collaboration with a network......This paper reports on the use of key design properties for development of a new approach towards a solution for sharing shipping information in the supply chain for international trade. Information exchange in international supply chain is extremely inefficient, rather uncoordinated, based largely...

  10. Corrosion Testing Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

  11. NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

    Science.gov (United States)

    Calle, Luz Marina

    2014-01-01

    Corrosion is the degradation of a material that results from its interaction with the environment. The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in the United States. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the 70 tons of highly corrosive hydrochloric acid that were generated by the solid rocket boosters. Numerous failures at the launch pads are caused by corrosion.The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. As a result of fifty years of experience with launch and ground operations in a natural marine environment that is highly corrosive, NASAs Corrosion Technology Laboratory at KSC is a major source of corrosion control expertise in the launch and other environments. Throughout its history, the Laboratory has evolved from what started as an atmospheric exposure facility near NASAs launch pads into a world-wide recognized capability that provides technical innovations and engineering services in all areas of corrosion for NASA and external customers.This presentation will provide a historical overview of the role of NASAs Corrosion Technology in anticipating, managing, and preventing corrosion. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

  12. Diagnosing in building main pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Telegin, L.G.; Gorelov, A.S.; Kurepin, B.N.; Orekhov, V.I.; Vasil' yev, G.G.; Yakovlev, Ye. I.

    1984-01-01

    General principles are examined for technical diagnosis in building main pipelines. A technique is presented for diagnosis during construction, as well as diagnosis of the technical state of the pipeline-construction machines and mechanisms. The survey materials could be used to set up construction of main pipelines.

  13. APV6 Pipeline Emulations

    CERN Document Server

    Millmore, Martin

    1997-01-01

    The data volume from the CMS inner tracker is large enough that data cannot be read out for every bunch crossing, so data are stored in the front end readout chips until a first level trigger signal is received, after which the interesting data are read out. This will reduce the data rate from 40 MHz to 100 kHz. For the silicon microstrips, the data are read out using the APV6 chip which holds the data in an analogue pipeline for up to 3.2 us. Up to 6 events may be stored in the pipeline at any one time, and data are read out asynchronously. In any system where data arrives with a random distribution in time, a finite sized memory can become full, causing data to be lost. Because of the complex nature of the APV6 pipeline logic, a true estimate of the proportion of data which will be lost can only be achieved by running a computer emulation of the pipeline logic, with a poisson distribu tion of trigger signals. The emulation has also been modified to study the effect of other possible logic designs.

  14. The Vulnerability Formation Mechanism and Control Strategy of the Oil and Gas Pipeline City

    Science.gov (United States)

    Chen, Y. L.; Han, L.

    2017-12-01

    Most of the pipelines of oil and gas pipelines in our country have been for more than 25 years. These pipes are buried underground and was difficult to daily test. In addition, it was vulnerable to environmental, corrosion and natural disasters, So there is a hidden nature of accidents. The rapid development of urbanization, population accumulation, dense building and insufficient safety range are all the reasons for the frequent accidents of oil and gas pipelines. Therefore, to appraise and know the safe condition of the city various regions oil and gas pipelines is vital significant. In order to ensure the safety of oil and gas pipeline city, this paper defines the connotation of oil and gas pipeline city vulnerability according to the previous research on vulnerability. Then from three perspectives of environment, structure and behavior, based on the analytical paradigm of “structure—vulnerability conduct—performance” about oil and gas, the influential indicators of vulnerable oil and gas pipelines were analysed, the vulnerability mechanism framework of Oil and gas pipeline city was also constructed. Finally, the paper proposed the regulating strategy of the vulnerability of the oil and gas pipeline city to decrease its vulnerability index, which can be realize the city’s vulnerability evaluation and provides new ideas for the sustainable development of the city.

  15. Estimating the influence of natural hazards on pipeline risk and system reliability

    Energy Technology Data Exchange (ETDEWEB)

    Porter, M.; Logue, C.; Savigny, W.; Esford, F.; Bruce, I. [BGC Engineering Inc., Vancouver, BC (Canada)

    2004-07-01

    The techniques for understanding pipeline hazard exposure were discussed along with methods to estimate pipeline risk and reliability. Although natural hazards, such as ground movement, are not a major contributor to pipeline failures compared to other causes such as third party damage, corrosion and material defects, the risk posed by geohazards is proportionally quite significant. In cases where difficult ground conditions have not been properly accounted for in pipeline design, construction, and operation, geohazards may have an overriding influence on pipeline risk and reliability. The many natural hazards that can threaten the safe and efficient operation of pipelines can be divided into 3 broad groups, namely geotechnical, hydrotechnical and tectonic hazards. This paper addressed the issue of of why the relative significance of natural hazards is often underestimated by the pipeline industry, with reference to published western European and U.S. incident data. Geohazards can cause pipeline failures, with consequences ranging from injury, death, environmental impact, property damage, and lengthy service disruption. This paper introduced a framework for estimating the influence of geohazards on pipeline risk and system reliability. 14 refs., 1 tab., 6 figs.

  16. Proceedings of the International Congress (12th), Corrosion Control for Low-Cost Reliability, Held in Houston, Texas on September 19 -24, 1993. Volume 3B. Corrosion: Specific Issues

    Science.gov (United States)

    1993-09-24

    AISI 304L AND 316L STAINLESS STEELS PREPARED BY POWDER METALLURGY. E. Otero Departamento de Ciencia de Materiales Facultad de Ciencias Quimicas ...Madrid, Spain. V. Utrilla Departamento de Ciencia de Materiales Facultad de Ciencias Quimicas Universidad Complutense 28040-Madrid, Spain. E. Sfienz...de Quimica Pura y Aplicada, Monterrey N.L., 1990. No. 47. 3.- 8. Valdez, G. Guerra, J. Sampedro, N. Rosas. CORROSION, Vol. 2, No. 3, 1991, pp. 11-15

  17. Corrosion of circulating water pipings in thermal and nuclear power stations and corrosion prevention measures

    International Nuclear Information System (INIS)

    Hachiya, Minoru

    1982-01-01

    In the age of energy conservation at present, the power generation facilities have been examined from the viewpoint of performance, endurance and economy, and in particular, the prevention of the loss due to the corrosion of various facilities is one of most important problems. Since circulating water pipings are in contact with sea water and soil, the peculiar corrosion phenomena are brought about on their external and internal surfaces. Namely, the pitting corrosion due to the environment of soil quality difference, the defects of coating and the contact with reinforcing bars in concrete occurs on the external surface, and the overall corrosion due to the increase of flow velocity and the pitting corrosion due to the defects of coating, the contact with different kinds of metals and the gap in corrosion-resistant steel occur on the internal surface. As the measures for corrosion prevention, corrosion-preventive coating and electric corrosion prevention are applied. The principle, the potential and current density, the system, the design procedure and the examples of application of electric corrosion prevention are described. (Kako, I.)

  18. Corrosion of beryllium oxide

    International Nuclear Information System (INIS)

    Elston, J.; Caillat, R.

    1958-01-01

    Data are reported on the volatilization rate of beryllium oxide in moist air depending on temperature and water vapour concentration. They are concerned with powder samples or sintered shapes of various densities. For sintered samples, the volatilization rate is very low under the following conditions: - temperature: 1300 deg. C, - water vapour concentration in moist air: 25 g/m 3 , - flow rate: 12 I/hour corresponding to a speed of 40 m/hour on the surface of the sample. For calcinated powders (1300 deg. C), grain growth has been observed under a stream of moist air at 1100 deg. C. For instance, grain size changes from 0,5 to at least 2 microns after 500 hours of exposure at this temperature. Furthermore, results data are reported on corrosion of sintered beryllium oxide in pressurized water. At 250 deg. C, under a pressure of 40 kg/cm 2 water is very slightly corrosive; however, internal strains are revealed. Finally, some features on the corrosion in liquid sodium are exposed. (author) [fr

  19. 49 CFR 192.489 - Remedial measures: Cast iron and ductile iron pipelines.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Remedial measures: Cast iron and ductile iron... for Corrosion Control § 192.489 Remedial measures: Cast iron and ductile iron pipelines. (a) General graphitization. Each segment of cast iron or ductile iron pipe on which general graphitization is found to a...

  20. Instrumented Pipeline Initiative

    Energy Technology Data Exchange (ETDEWEB)

    Thomas Piro; Michael Ream

    2010-07-31

    This report summarizes technical progress achieved during the cooperative agreement between Concurrent Technologies Corporation (CTC) and U.S. Department of Energy to address the need for a for low-cost monitoring and inspection sensor system as identified in the Department of Energy (DOE) National Gas Infrastructure Research & Development (R&D) Delivery Reliability Program Roadmap.. The Instrumented Pipeline Initiative (IPI) achieved the objective by researching technologies for the monitoring of pipeline delivery integrity, through a ubiquitous network of sensors and controllers to detect and diagnose incipient defects, leaks, and failures. This report is organized by tasks as detailed in the Statement of Project Objectives (SOPO). The sections all state the objective and approach before detailing results of work.

  1. Pipeline network and environment

    International Nuclear Information System (INIS)

    Oliveira Nascimento, I.; Wagner, J.; Silveira, T.

    2012-01-01

    The Rio de Janeiro is one of 27 units of Brazil. It is located in the eastern portion of the Southeast and occupies an area of 43 696.054 km², being effectively the 3rd smallest state in Brazil. This state in recent years has suffered from erosion problems caused by the deployment of the network pipeline. The deployment pipeline is part of the activities related to the oil industry has caused a more intense conflict between the environment and economic activities, modifying the soil structure and distribution of surface and subsurface flows. This study aimed to analyze the erosion caused by the removal of soil for the deployment of pipeline transportation, with the consequences of the emergence of numerous gullies, landslides and silting of rivers. For the development of this study were performed bibliographic research, field work, mapping and digital preparation of the initial diagnosis of active processes and what the consequent environmental impacts. For these reasons, we conclude that the problems could be avoided or mitigated if there was a prior geological risk management. (author)

  2. Estimation of efficiency of hydrotransport pipelines polyurethane coating application in comparison with steel pipelines

    Science.gov (United States)

    Aleksandrov, V. I.; Vasilyeva, M. A.; Pomeranets, I. B.

    2017-10-01

    The paper presents analytical calculations of specific pressure loss in hydraulic transport of the Kachkanarsky GOK iron ore processing tailing slurry. The calculations are based on the results of the experimental studies on specific pressure loss dependence upon hydraulic roughness of pipelines internal surface lined with polyurethane coating. The experiments proved that hydraulic roughness of polyurethane coating is by the factor of four smaller than that of steel pipelines, resulting in a decrease of hydraulic resistance coefficients entered into calculating formula of specific pressure loss - the Darcy-Weisbach formula. Relative and equivalent roughness coefficients are calculated for pipelines with polyurethane coating and without it. Comparative calculations show that hydrotransport pipelines polyurethane coating application is conductive to a specific energy consumption decrease in hydraulic transport of the Kachkanarsky GOC iron ore processing tailings slurry by the factor of 1.5. The experiments were performed on a laboratory hydraulic test rig with a view to estimate the character and rate of physical roughness change in pipe samples with polyurethane coating. The experiments showed that during the following 484 hours of operation, roughness changed in all pipe samples inappreciably. As a result of processing of the experimental data by the mathematical statistics methods, an empirical formula was obtained for the calculation of operating roughness of polyurethane coating surface, depending on the pipeline operating duration with iron ore processing tailings slurry.

  3. United States petroleum pipelines: An empirical analysis of pipeline sizing

    Science.gov (United States)

    Coburn, L. L.

    1980-12-01

    The undersizing theory hypothesizes that integrated oil companies have a strong economic incentive to size the petroleum pipelines they own and ship over in a way that means that some of the demand must utilize higher cost alternatives. The DOJ theory posits that excess or monopoly profits are earned due to the natural monopoly characteristics of petroleum pipelines and the existence of market power in some pipelines at either the upstream or downstream market. The theory holds that independent petroleum pipelines owned by companies not otherwise affiliated with the petroleum industry (independent pipelines) do not have these incentives and all the efficiencies of pipeline transportation are passed to the ultimate consumer. Integrated oil companies on the other hand, keep these cost efficiencies for themselves in the form of excess profits.

  4. KENYA’S OIL PIPELINE AND TERRORISM

    Directory of Open Access Journals (Sweden)

    E.O.S.ODHIAMBO

    2014-04-01

    Full Text Available The threat of Al-Shabaab and Al-Qaeda terrorist attacks on the critical infrastructure (oil pipeline in Kenya has brought to the attention the strategic issue of the energy sector security, highlighting the potential vulnerabilities of this sector. Critical Infrastructure Protection (CIP should be a key component of the national security especially after the Kenya Defence Forces’ (KDF incursion into Somalia. The merger of Al-Shabaab and Al-Qaeda terrorist groups and the accelerated grenades attack against Kenya in retaliation has become the centre of the debate on terrorism and internal security of the Kenya. The energy resources are strategic assets from the security, political and economic point of view. Kenya as an oil transit country is considered of primary strategic importance at international level. International terrorism has always looked with interest at the oil resource in order to meet its political and economic targets. We argue that Kenya’s oil pipelines are vulnerable to Al-Shabaab and Al-Qaeda terrorist attack. In summary, the article looks at the concept of terrorism within the framework of critical infrastructure protection, the dangers of attacks on oil pipelines, Kenya’s government preparedness and recommendations.

  5. Application of subset simulation in reliability estimation of underground pipelines

    International Nuclear Information System (INIS)

    Tee, Kong Fah; Khan, Lutfor Rahman; Li, Hongshuang

    2014-01-01

    This paper presents a computational framework for implementing an advanced Monte Carlo simulation method, called Subset Simulation (SS) for time-dependent reliability prediction of underground flexible pipelines. The SS can provide better resolution for low failure probability level of rare failure events which are commonly encountered in pipeline engineering applications. Random samples of statistical variables are generated efficiently and used for computing probabilistic reliability model. It gains its efficiency by expressing a small probability event as a product of a sequence of intermediate events with larger conditional probabilities. The efficiency of SS has been demonstrated by numerical studies and attention in this work is devoted to scrutinise the robustness of the SS application in pipe reliability assessment and compared with direct Monte Carlo simulation (MCS) method. Reliability of a buried flexible steel pipe with time-dependent failure modes, namely, corrosion induced deflection, buckling, wall thrust and bending stress has been assessed in this study. The analysis indicates that corrosion induced excessive deflection is the most critical failure event whereas buckling is the least susceptible during the whole service life of the pipe. The study also shows that SS is robust method to estimate the reliability of buried pipelines and it is more efficient than MCS, especially in small failure probability prediction

  6. Magnetic Flux Leakage and Principal Component Analysis for metal loss approximation in a pipeline

    International Nuclear Information System (INIS)

    Ruiz, M; Mujica, L E; Quintero, M; Florez, J; Quintero, S

    2015-01-01

    Safety and reliability of hydrocarbon transportation pipelines represent a critical aspect for the Oil an Gas industry. Pipeline failures caused by corrosion, external agents, among others, can develop leaks or even rupture, which can negatively impact on population, natural environment, infrastructure and economy. It is imperative to have accurate inspection tools traveling through the pipeline to diagnose the integrity. In this way, over the last few years, different techniques under the concept of structural health monitoring (SHM) have continuously been in development.This work is based on a hybrid methodology that combines the Magnetic Flux Leakage (MFL) and Principal Components Analysis (PCA) approaches. The MFL technique induces a magnetic field in the pipeline's walls. The data are recorded by sensors measuring leakage magnetic field in segments with loss of metal, such as cracking, corrosion, among others. The data provide information of a pipeline with 15 years of operation approximately, which transports gas, has a diameter of 20 inches and a total length of 110 km (with several changes in the topography). On the other hand, PCA is a well-known technique that compresses the information and extracts the most relevant information facilitating the detection of damage in several structures. At this point, the goal of this work is to detect and localize critical loss of metal of a pipeline that are currently working. (paper)

  7. Basic overview towards the assessment of landslide and subsidence risks along a geothermal pipeline network

    Science.gov (United States)

    Astisiasari; Van Westen, Cees; Jetten, Victor; van der Meer, Freek; Rahmawati Hizbaron, Dyah

    2017-12-01

    An operating geothermal power plant consists of installation units that work systematically in a network. The pipeline network connects various engineering structures, e.g. well pads, separator, scrubber, and power station, in the process of transferring geothermal fluids to generate electricity. Besides, a pipeline infrastructure also delivers the brine back to earth, through the injection well-pads. Despite of its important functions, a geothermal pipeline may bear a threat to its vicinity through a pipeline failure. The pipeline can be impacted by perilous events like landslides, earthquakes, and subsidence. The pipeline failure itself may relate to physical deterioration over time, e.g. due to corrosion and fatigue. The geothermal reservoirs are usually located in mountainous areas that are associated with steep slopes, complex geology, and weathered soil. Geothermal areas record a noteworthy number of disasters, especially due to landslide and subsidence. Therefore, a proper multi-risk assessment along the geothermal pipeline is required, particularly for these two types of hazard. This is also to mention that the impact on human fatality and injury is not presently discussed here. This paper aims to give a basic overview on the existing approaches for the assessment of multi-risk assessment along geothermal pipelines. It delivers basic principles on the analysis of risks and its contributing variables, in order to model the loss consequences. By considering the loss consequences, as well as the alternatives for mitigation measures, the environmental safety in geothermal working area could be enforced.

  8. Software development to estimate the leaked volume from ruptured submarine pipelines; Desenvolvimento de um software para estimativa do volume vazado a partir de dutos submarions rompidos

    Energy Technology Data Exchange (ETDEWEB)

    Quadri, Marintho B.; Machado, Ricardo A.F.; Nogueira, Andre L.; Lopes, Toni J. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. de Engenharia Quimica; Baptista, Renan M. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES)

    2004-07-01

    The considerable increasing in the world petroleum consumption as the exhaustion of onshore reserves in the last decades leads the companies to exploit petroleum in offshore reserves (both shallow and deep water). As in onshore operations, accidents may also occur in submarine exploration. Leaking from submarine pipelines arises from corrosion pit and from axial or radial breakage. In all these three situations, the leaking is divided in three steps: pipeline depressurization until the internal pressure becomes equal to the external one; advective migration in which the driven force is the difference in the physical properties of the fluids; oil spill movement in the sea surface. A great number of mathematical models are Also available for the first and third steps. For the second one and theoretically, the most important situation, there is a restricted number of works respected to the oil volume leaked. The present study presents a software that is capable to accurate simulate a leakage through the advective migration phenomena. The software was validated for situations for different holes radii located in the upper side of a horizontal pipeline. Model results presented very good agreement with experimental data. (author)

  9. Numerical Modeling of Mechanical Behavior for Buried Steel Pipelines Crossing Subsidence Strata.

    Science.gov (United States)

    Zhang, J; Liang, Z; Han, C J

    2015-01-01

    This paper addresses the mechanical behavior of buried steel pipeline crossing subsidence strata. The investigation is based on numerical simulation of the nonlinear response of the pipeline-soil system through finite element method, considering large strain and displacement, inelastic material behavior of buried pipeline and the surrounding soil, as well as contact and friction on the pipeline-soil interface. Effects of key parameters on the mechanical behavior of buried pipeline were investigated, such as strata subsidence, diameter-thickness ratio, buried depth, internal pressure, friction coefficient and soil properties. The results show that the maximum strain appears on the outer transition subsidence section of the pipeline, and its cross section is concave shaped. With the increasing of strata subsidence and diameter-thickness ratio, the out of roundness, longitudinal strain and equivalent plastic strain increase gradually. With the buried depth increasing, the deflection, out of roundness and strain of the pipeline decrease. Internal pressure and friction coefficient have little effect on the deflection of buried pipeline. Out of roundness is reduced and the strain is increased gradually with the increasing of internal pressure. The physical properties of soil have a great influence on the mechanical properties of buried pipeline. The results from the present study can be used for the development of optimization design and preventive maintenance for buried steel pipelines.

  10. Numerical Modeling of Mechanical Behavior for Buried Steel Pipelines Crossing Subsidence Strata.

    Directory of Open Access Journals (Sweden)

    J Zhang

    Full Text Available This paper addresses the mechanical behavior of buried steel pipeline crossing subsidence strata. The investigation is based on numerical simulation of the nonlinear response of the pipeline-soil system through finite element method, considering large strain and displacement, inelastic material behavior of buried pipeline and the surrounding soil, as well as contact and friction on the pipeline-soil interface. Effects of key parameters on the mechanical behavior of buried pipeline were investigated, such as strata subsidence, diameter-thickness ratio, buried depth, internal pressure, friction coefficient and soil properties. The results show that the maximum strain appears on the outer transition subsidence section of the pipeline, and its cross section is concave shaped. With the increasing of strata subsidence and diameter-thickness ratio, the out of roundness, longitudinal strain and equivalent plastic strain increase gradually. With the buried depth increasing, the deflection, out of roundness and strain of the pipeline decrease. Internal pressure and friction coefficient have little effect on the deflection of buried pipeline. Out of roundness is reduced and the strain is increased gradually with the increasing of internal pressure. The physical properties of soil have a great influence on the mechanical properties of buried pipeline. The results from the present study can be used for the development of optimization design and preventive maintenance for buried steel pipelines.

  11. Planned and proposed pipeline regulations

    International Nuclear Information System (INIS)

    De Leon, C.

    1992-01-01

    The Research and Special Programs Administration administers the Natural Gas Pipeline Safety Act of 1968 (NGPSA) and the Hazardous Liquid Pipeline Safety Act of 1979 (HLPSA). The RSPA issues and enforces design, construction, operation and maintenance regulations for natural gas pipelines and hazardous liquid pipelines. This paper discusses a number of proposed and pending safety regulations and legislative initiatives currently being considered by the RSPA and the US Congress. Some new regulations have been enacted. The next few years will see a great deal of regulatory activity regarding natural gas and hazardous liquid pipelines, much of it resulting from legislative requirements. The office of Pipeline Safety is currently conducting a study to streamline its operations. This study is analyzing the office's business, social and technical operations with the goal of improving overall efficiency, effectiveness, productivity and job satisfaction to meet the challenges of the future

  12. Flow accelerated corrosion in Indian nuclear power plants

    International Nuclear Information System (INIS)

    Roychowdhury, S.; Ahmedabadi, P.; Kain, V.; Barua, D.K.

    2008-01-01

    Flow accelerated corrosion (FAC) related failures have occurred in a large number of pipelines in the secondary as well as primary section of light water reactors worldwide. This is primarily a corrosion process enhanced by (electro) chemical dissolution and mass transfer, rather than a mechanical process. FAC is an extension of the generalized carbon steel corrosion process in stagnant water. The mechanism of FAC has been described in this paper. It has caused rupture of large, medium and small diameter pipelines carrying either single phase water or two phase (wet steam) flow. It is reported to be the only mechanism that has significant potential for large leaks in the secondary circuit. This paper describes the various FAC related incidents that have occurred in the secondary as well as primary side of Indian Pressurized Heavy Water Reactors. Failure analysis done on the 10% feed water line in KAPS, NRV in auxiliary feed water system of KAPS, and affected pipeline components from the secondary water system of KGS has been described in this paper. The surface features observed (the signature of FAC) on the ID of the pipelines affected by FAC in the primary and the secondary circuits of nuclear reactors have been described. Signatures of FAC, both single phase FAC and dual phase FAC related failures and the signature pattern formed on the surfaces in both the primary and the secondary circuit of the Indian nuclear power plants have been described in this paper. (author)

  13. Effect of Concentration and Temperature of Ethanol in Fuel Blends on Microbial and Stress Corrosion Cracking of High-Strength Steel

    Science.gov (United States)

    2012-02-01

    Localized environments in fuel grade ethanol (FGE) transportation systems, where conditions are suitable for growth, may allow for microbiologically influenced corrosion (MIC) of steel components. Interstate pipeline transportation of ethanol fuels i...

  14. Corrosion/96 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1996-01-01

    Topics covered by this conference include: cathodic protection in natural waters; cleaning and repassivation of building HVAC systems; worldwide opportunities in flue gas desulfurization; advancements in materials technology for use in oil and gas service; fossil fuel combustion and conversion; technology of corrosion inhibitors; computers in corrosion control--modeling and information processing; recent experiences and advances of austenitic alloys; managing corrosion with plastics; corrosion measurement technology; corrosion inhibitors for concrete; refining industry; advances in corrosion control for rail and tank trailer equipment; CO 2 corrosion--mechanisms and control; microbiologically influenced corrosion; corrosion in nuclear systems; role of corrosion in boiler failures; effects of water reuse on monitoring and control technology in cooling water applications; methods and mechanisms of scale and deposit control; corrosion detection in petroleum production lines; underground corrosion control; environmental cracking--relating laboratory results and field behavior; corrosion control in reinforced concrete structures; corrosion and its control in aerospace and military hardware; injection and process addition facilities; progress reports on the results of reinspection of deaerators inspected or repaired per RP0590 criteria; near 100% volume solids coating technology and application methods; materials performance in high temperature environments containing halides; impact of toxicity studies on use of corrosion/scale inhibitors; mineral scale deposit control in oilfield related operations; corrosion in gas treating; marine corrosion; cold climate corrosion; corrosion in the pulp and paper industry; gaseous chlorine alternatives in cooling water systems; practical applications of ozone in recirculating cooling water systems; and water reuse in industry. Over 400 papers from this conference have been processed separately for inclusion on the data base

  15. 49 CFR 195.210 - Pipeline location.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Pipeline location. 195.210 Section 195.210 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... PIPELINE Construction § 195.210 Pipeline location. (a) Pipeline right-of-way must be selected to avoid, as...

  16. Slurry pipeline technology: an overview

    Energy Technology Data Exchange (ETDEWEB)

    Chapman, Jay P. [Pipeline Systems Incorporated (PSI), Belo Horizonte, MG (Brazil); Lima, Rafael; Pinto, Daniel; Vidal, Alisson [Ausenco do Brasil Engenharia Ltda., Nova Lima, MG (Brazil). PSI Div.

    2009-12-19

    Slurry pipelines represent an economical and environmentally friendly transportation means for many solid materials. This paper provides an over-view of the technology, its evolution and current Brazilian activity. Mineral resources are increasingly moving farther away from ports, processing plants and end use points, and slurry pipelines are an important mode of solids transport. Application guidelines are discussed. State-of-the-Art technical solutions such as pipeline system simulation, pipe materials, pumps, valves, automation, telecommunications, and construction techniques that have made the technology successful are presented. A discussion of where long distant slurry pipelines fit in a picture that also includes thickened and paste materials pipe lining is included. (author)

  17. Synthesis of Dipeptide Benzoylalanylglycine Methyl Ester and Corrosion Inhibitor Evaluation by Tafel Equation

    International Nuclear Information System (INIS)

    Abdurrahman, J.; Wahyuningrum, D.; Achmad, S.; Bundjali, B.

    2011-01-01

    Corrosion is one of the major problems in petroleum mining and processing industry. The pipelines used to transport crude oil from reservoir to the processing installation were made from carbon steel that is susceptible towards corrosion. One of the best methods to prevent corrosion that occurred at the inner parts of carbon steel pipelines is to use organic corrosion inhibitor. One of the potent organic corrosion inhibitors is amino acids derivatives. In this study, dipeptide compound namely benzoylalanylglycine methyl ester and benzoylalanylglycine have been synthesized. The structure elucidation of the products was performed by IR, MS and NMR spectroscopy. The determination of corrosion inhibition activity utilized the Tafel method. The corrosion inhibition efficiency of glycine methyl ester, benzoyl alanine, dipeptide benzoylalanylglycine methyl ester and dipeptide benzoylalanylglycine were 63.34 %, 35.86 %, 68.40 % and 27.72 %, respectively. These results showed that the formation of dipeptide benzoylalanylglycine methyl ester, derived from carboxylic protected glycine and amine protected alanine, increased the corrosion inhibition activity due to the loss of acidity center in the structure of glycine and L-alanine that would induce the corrosive environment towards carbon steel. (author)

  18. Integrity assessment of pipelines - additional remarks; Avaliacao da integridade de dutos - observacoes adicionais

    Energy Technology Data Exchange (ETDEWEB)

    Alves, Luis F.C. [PETROBRAS S.A., Salvador, BA (Brazil). Unidade de Negocios. Exploracao e Producao

    2005-07-01

    Integrity assessment of pipelines is part of a process that aims to enhance the operating safety of pipelines. During this task, questions related to the interpretation of inspection reports and the way of regarding the impact of several parameters on the pipeline integrity normally come up. In order to satisfactorily answer such questions, the integrity assessment team must be able to suitably approach different subjects such as corrosion control and monitoring, assessment of metal loss and geometric anomalies, and third party activities. This paper presents additional remarks on some of these questions based on the integrity assessment of almost fifty pipelines that has been done at PETROBRAS/E and P Bahia over the past eight years. (author)

  19. Drive Control System for Pipeline Crawl Robot Based on CAN Bus

    Energy Technology Data Exchange (ETDEWEB)

    Chen, H J [Department of Electrical Engineering, Harbin Institute of Technology Harbin, Heilongjiang, 150001 (China); Gao, B T [Department of Electrical Engineering, Harbin Institute of Technology Harbin, Heilongjiang, 150001 (China); Zhang, X H [Department of Electrical Engineering, Harbin Institute of Technology Harbin, Heilongjiang, 150001 (China); Deng, Z Q [School of Mechanical Engineering, Harbin Institute of Technology Harbin, Heilongjiang, 150001 (China)

    2006-10-15

    Drive control system plays important roles in pipeline robot. In order to inspect the flaw and corrosion of seabed crude oil pipeline, an original mobile pipeline robot with crawler drive unit, power and monitor unit, central control unit, and ultrasonic wave inspection device is developed. The CAN bus connects these different function units and presents a reliable information channel. Considering the limited space, a compact hardware system is designed based on an ARM processor with two CAN controllers. With made-to-order CAN protocol for the crawl robot, an intelligent drive control system is developed. The implementation of the crawl robot demonstrates that the presented drive control scheme can meet the motion control requirements of the underwater pipeline crawl robot.

  20. Drive Control System for Pipeline Crawl Robot Based on CAN Bus

    International Nuclear Information System (INIS)

    Chen, H J; Gao, B T; Zhang, X H; Deng, Z Q

    2006-01-01

    Drive control system plays important roles in pipeline robot. In order to inspect the flaw and corrosion of seabed crude oil pipeline, an original mobile pipeline robot with crawler drive unit, power and monitor unit, central control unit, and ultrasonic wave inspection device is developed. The CAN bus connects these different function units and presents a reliable information channel. Considering the limited space, a compact hardware system is designed based on an ARM processor with two CAN controllers. With made-to-order CAN protocol for the crawl robot, an intelligent drive control system is developed. The implementation of the crawl robot demonstrates that the presented drive control scheme can meet the motion control requirements of the underwater pipeline crawl robot

  1. New practices with composite material for pipeline rehabilitation; Novas praticas para reabilitacao de dutos com material composito

    Energy Technology Data Exchange (ETDEWEB)

    Bayer, Richard F.; Bifulco, Antonio Carlos [Rust Engenharia Ltda., Diadema, SP (Brazil)

    2003-07-01

    The present paper describes the development of a composite using national raw materials and technology, formulated for structural reinforcement of pipelines and carbon steel industrial pipes, which had their pressure capability reduced due to corrosion. Products and installation techniques development was focused to meet the wide range of physical and geographic characteristics of pipelines, attending the limits established by ASME B31.4 Standard. Special devices where also introduced inside the composite sleeve for control and tracking of the repaired pipeline defect by future electronic PIG inspection. Those composite sleeves are demarcated using GPS positioning. (author)

  2. Regulating access of oil production and refining objects to pipeline networks: Russian and German experience

    OpenAIRE

    GULIYEV I.; LITVINYUK I.; ZINCHENKO O.

    2016-01-01

    In Russia the right to access oil and oil product pipeline networks is governed by a vast number of laws and subordinate legislation. On one hand, this imperative method is justified in order to ensure indiscriminate access to pipelines. On the other hand, international practices show that these objectives can also be achieved using a permissive legal regulation method more broadly. Therefore it is pertinent to analyze and compare the practice of pipeline access regulation in different states...

  3. Innovative Sensors for Pipeline Crawlers: Rotating Permanent Magnet Inspection

    Energy Technology Data Exchange (ETDEWEB)

    J. Bruce Nestleroth; Richard J. Davis; Stephanie Flamberg

    2006-09-30

    Internal inspection of pipelines is an important tool for ensuring safe and reliable delivery of fossil energy products. Current inspection systems that are propelled through the pipeline by the product flow cannot be used to inspect all pipelines because of the various physical barriers they may encounter. To facilitate inspection of these ''unpiggable'' pipelines, recent inspection development efforts have focused on a new generation of powered inspection platforms that are able to crawl slowly inside a pipeline and can maneuver past the physical barriers that limit internal inspection applicability, such as bore restrictions, low product flow rate, and low pressure. The first step in this research was to review existing inspection technologies for applicability and compatibility with crawler systems. Most existing inspection technologies, including magnetic flux leakage and ultrasonic methods, had significant implementation limitations including mass, physical size, inspection energy coupling requirements and technology maturity. The remote field technique was the most promising but power consumption was high and anomaly signals were low requiring sensitive detectors and electronics. After reviewing each inspection technology, it was decided to investigate the potential for a new inspection method. The new inspection method takes advantage of advances in permanent magnet strength, along with their wide availability and low cost. Called rotating permanent magnet inspection (RPMI), this patent pending technology employs pairs of permanent magnets rotating around the central axis of a cylinder to induce high current densities in the material under inspection. Anomalies and wall thickness variations are detected with an array of sensors that measure local changes in the magnetic field produced by the induced current flowing in the material. This inspection method is an alternative to the common concentric coil remote field technique that induces

  4. Microstructural features of environmentally assisted cracking in pipeline steel

    International Nuclear Information System (INIS)

    Williams, B.W.; Lambert, S.B.; Zhang, X.; Plumtree, A.; Sutherby, R.

    2003-01-01

    A number of small-scale pipeline specimens containing edge or surface cracks were tested in simulated groundwater (NS4 solution) in an anaerobic environment under cyclic loading conditions. Micrographs of the crack surface showed corrosion fatigue at high frequencies and low R-ratios. Following large amounts of growth (∼200 μm) for those specimens tested at low frequencies, evidence of transgranular quasi-cleavage was detected. Green rust was found to be present at the crack tips and along their flanks. Iron sulfide, resulting from anaerobic sulfate-reducing bacteria and iron carbonate were also present in the NS4 solution during testing. These corrosion products retarded crack growth in the depth direction of surface cracks. Under variable amplitude loadings conditions, the accompanying increased surface crack growth rate can be accounted for by rupture of the green rust film at the crack tip. (author)

  5. The effect of corrosion inhibitors on microbial communities associated with corrosion in a model flow cell system.

    Science.gov (United States)

    Duncan, Kathleen E; Perez-Ibarra, Beatriz Monica; Jenneman, Gary; Harris, Jennifer Busch; Webb, Robert; Sublette, Kerry

    2014-01-01

    A model flow cell system was designed to investigate pitting corrosion in pipelines associated with microbial communities. A microbial inoculum producing copious amounts of H₂S was enriched from an oil pipeline biofilm sample. Reservoirs containing a nutrient solution and the microbial inoculum were pumped continuously through six flow cells containing mild steel corrosion coupons. Two cells received corrosion inhibitor "A", two received corrosion inhibitor "B", and two ("untreated") received no additional chemicals. Coupons were removed after 1 month and analyzed for corrosion profiles and biofilm microbial communities. Coupons from replicate cells showed a high degree of similarity in pitting parameters and in microbial community profiles, as determined by 16S rRNA gene sequence libraries but differed with treatment regimen, suggesting that the corrosion inhibitors differentially affected microbial species. Viable microbial biomass values were more than 10-fold higher for coupons from flow cells treated with corrosion inhibitors than for coupons from untreated flow cells. The total number of pits >10 mils diameter and maximum pitting rate were significantly correlated with each other and the total number of pits with the estimated abundance of sequences classified as Desulfomicrobium. The maximum pitting rate was significantly correlated with the sum of the estimated abundance of Desulfomicrobium plus Clostridiales, and with the sum of the estimated abundance of Desulfomicrobium plus Betaproteobacteria. The lack of significant correlation with the estimated abundance of Deltaproteobacteria suggests not all Deltaproteobacteria species contribute equally to microbiologically influenced corrosion (MIC) and that it is not sufficient to target one bacterial group when monitoring for MIC.

  6. Standard guide for determining corrosivity of crude oils

    CERN Document Server

    American Society for Testing and Materials. Philadelphia

    2010-01-01

    1.1 This guide presents some generally accepted laboratory methodologies that are used for determining the corrosivity of crude oil. 1.2 This guide does not cover detailed calculations and methods, but rather a range of approaches that have found application in evaluating the corrosivity of crude oil. 1.3 Only those methodologies that have found wide acceptance in crude oil corrosivity evaluation are considered in this guide. 1.4 This guide does not address the change in oil/water ratio caused by accumulation of water at low points in a pipeline system. 1.5 This guide is intended to assist in the selection of methodologies that can be used for determining the corrosivity of crude oil under conditions in which water is present in the liquid state (typically up to 100°C). These conditions normally occur during oil and gas production, storage, and transportation in the pipelines. 1.6 This guide does not cover the evaluation of corrosivity of crude oil at higher temperatures (typically above 300°C) that oc...

  7. Learning the image processing pipeline.

    Science.gov (United States)

    Jiang, Haomiao; Tian, Qiyuan; Farrell, Joyce; Wandell, Brian

    2017-06-08

    Many creative ideas are being proposed for image sensor designs, and these may be useful in applications ranging from consumer photography to computer vision. To understand and evaluate each new design, we must create a corresponding image processing pipeline that transforms the sensor data into a form that is appropriate for the application. The need to design and optimize these pipelines is time-consuming and costly. We explain a method that combines machine learning and image systems simulation that automates the pipeline design. The approach is based on a new way of thinking of the image processing pipeline as a large collection of local linear filters. We illustrate how the method has been used to design pipelines for novel sensor architectures in consumer photography applications.

  8. Automatic identification of corrosion damage using image processing techniques

    Energy Technology Data Exchange (ETDEWEB)

    Bento, Mariana P.; Ramalho, Geraldo L.B.; Medeiros, Fatima N.S. de; Ribeiro, Elvis S. [Universidade Federal do Ceara (UFC), Fortaleza, CE (Brazil); Medeiros, Luiz C.L. [Petroleo Brasileiro S.A. (PETROBRAS), Rio de Janeiro, RJ (Brazil)

    2009-07-01

    This paper proposes a Nondestructive Evaluation (NDE) method for atmospheric corrosion detection on metallic surfaces using digital images. In this study, the uniform corrosion is characterized by texture attributes extracted from co-occurrence matrix and the Self Organizing Mapping (SOM) clustering algorithm. We present a technique for automatic inspection of oil and gas storage tanks and pipelines of petrochemical industries without disturbing their properties and performance. Experimental results are promising and encourage the possibility of using this methodology in designing trustful and robust early failure detection systems. (author)

  9. Energy geopolitics and Iran-Pakistan-India gas pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Verma, Shiv Kumar [Political Geography Division, Center for International Politics, Organization and Disarmament, School of International Studies, Jawaharlal Nehru University, New Delhi 110067 (India)]. E-mail: vermajnu@gmail.com

    2007-06-15

    With the growing energy demands in India and its neighboring countries, Iran-Pakistan-India (IPI) gas pipeline assumes special significance. Energy-deficient countries such as India, China, and Pakistan are vying to acquire gas fields in different parts of the world. This has led to two conspicuous developments: first, they are competing against each other and secondly, a situation is emerging where they might have to confront the US and the western countries in the near future in their attempt to control energy bases. The proposed IPI pipeline is an attempt to acquire such base. However, Pakistan is playing its own game to maximize its leverages. Pakistan, which refuses to establish even normal trading ties with India, craves to earn hundreds of millions of dollars in transit fees and other annual royalties from a gas pipeline which runs from Iran's South Pars fields to Barmer in western India. Pakistan promises to subsidize its gas imports from Iran and thus also become a major forex earner. It is willing to give pipeline related 'international guarantees' notwithstanding its record of covert actions in breach of international law (such as the export of terrorism) and its reluctance to reciprocally provide India what World Trade Organization (WTO) rules obligate it to do-Most Favored Nation (MFN) status. India is looking at the possibility of using some set of norms for securing gas supply through pipeline as the European Union has already initiated a discussion on the issue. The key point that is relevant to India's plan to build a pipeline to source gas from Iran relates to national treatment for pipeline. Under the principle of national treatment which also figures in relation to foreign direct investment (FDI), the country through which a pipeline transits should provide some level of security to the transiting pipeline as it would have provided to its domestic pipelines. This paper will endeavor to analyze, first, the significance of this

  10. Feasibility study on rehabilitation and optimization of gas pipeline network/system

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    For the purpose of reducing greenhouse effect gas emissions, a survey was conducted on repairs and optimization of gas pipeline net/system in Bangladesh. In the survey, the measurement of methane gas concentration, wind direction/velocity and temperature was made for 16 stations of BC pipeline and BD pipeline including Ring Line. As a result of the measurement, the amount of methane leakage totaled 5,300 tons/year including 1,300 tons in BD pipeline, 2,500 tons in BC pipeline and 1,500 tons in Ring Line. For repairs/optimization of the pipeline net/system, the necessity of the following was pointed out: exchanges of gaskets, piping and valves; repairs of portions of the pipeline exposure; exchanges of pressure control valves and flowmeters; repair of the corrosion prevention system. In this improvement project, the reduction amount of greenhouse effect gas emissions will be 5,300 tons/year and approximately 106,000 tons in 20 years. The conservation will amount to 0.66 MMUS$/year. (NEDO)

  11. Launch Pad Coatings for Smart Corrosion Control

    Science.gov (United States)

    Calle, Luz M.; Hintze, Paul E.; Bucherl, Cori N.; Li, Wenyan; Buhrow, Jerry W.; Curran, Jerome P.; Whitten, Mary C.

    2010-01-01

    Corrosion is the degradation of a material as a result of its interaction with the environment. The environment at the KSC launch pads has been documented by ASM International (formerly American Society for Metals) as the most corrosive in the US. The 70 tons of highly corrosive hydrochloric acid that are generated by the solid rocket boosters during a launch exacerbate the corrosiveness of the environment at the pads. Numerous failures at the pads are caused by the pitting of stainless steels, rebar corrosion, and the degradation of concrete. Corrosion control of launch pad structures relies on the use of coatings selected from the qualified products list (QPL) of the NASA Standard 5008A for Protective Coating of Carbon Steel, Stainless Steel, and Aluminum on Launch Structures, Facilities, and Ground Support Equipment. This standard was developed to establish uniform engineering practices and methods and to ensure the inclusion of essential criteria in the coating of ground support equipment (GSE) and facilities used by or for NASA. This standard is applicable to GSE and facilities that support space vehicle or payload programs or projects and to critical facilities at all NASA locations worldwide. Environmental regulation changes have dramatically reduced the production, handling, use, and availability of conventional protective coatings for application to KSC launch structures and ground support equipment. Current attrition rate of qualified KSC coatings will drastically limit the number of commercial off the shelf (COTS) products available for the Constellation Program (CxP) ground operations (GO). CxP GO identified corrosion detection and control technologies as a critical, initial capability technology need for ground processing of Ares I and Ares V to meet Constellation Architecture Requirements Document (CARD) CxP 70000 operability requirements for reduced ground processing complexity, streamlined integrated testing, and operations phase affordability

  12. Real-time electronic monitoring of a pitted and leaking gas gathering pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Asperger, R.G.; Hewitt, P.G.

    1986-08-01

    Hydrogen patch, flush electrical resistance, and flush linear polarization proves wre used with flush coupons to monitor corrosion rates in a pitted and leaking sour gas gathering line. Four inhibitors were evaluated in stopping the leaks. Inhibitor residuals and the amount and ratio of water and condensate in the lines were measured at five locations along the line. The best inhibitor reduced reduced the pit-leak frequency by over a factor of 10. Inhibitor usage rate was optimized using the hydrogen patch current as a measure of the instantaneous corrosion rate. Improper pigging was identified as a cause of corrosion transients. This problem is discussed in relation to the pigging of pipelines in stratified flow where moving fluids are the carriers for continuously injected corrosion inhibitors.

  13. Catastrophes caused by corrosion

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    For many years, huge attention has been paid to the problem of corrosion damage and destruction of metallic materials. Experience shows that failures due to corrosion problems are very important, and statistics at the world level shows that the damage resulting from the effects of various forms of corrosion is substantial and that, for example, in industrialized countries it reaches 4-5% of national incomes. Significant funds are determined annually for the prevention and control of corrosion...

  14. Modelling of Corrosion Cracks

    DEFF Research Database (Denmark)

    Thoft-Christensen, Palle

    Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed.......Modelling of corrosion cracking of reinforced concrete structures is complicated as a great number of uncertain factors are involved. To get a reliable modelling a physical and mechanical understanding of the process behind corrosion in needed....

  15. The Roles of H2S Gas in Behavior of Carbon Steel Corrosion in Oil and Gas Environment: A Review

    Directory of Open Access Journals (Sweden)

    Yuli Panca Asmara

    2018-03-01

    Full Text Available Hydrogen sulfide (H2S is the most dangerous element which exists in oil and gas reservoir. H2S acidifies water which causes pitting corrosion to carbon steel pipelines. Corrosion reaction will increase fast when it combines with oxygen and carbon dioxide (CO2. Thus, they can significantly reduce service life of transportation pipelines and processing facilities in oil and gas industries. Understanding corrosion mechanism of H2S is crucial to study since many severe deterioration of carbon steels pipelines found in oil and gas industries facilities. To investigate H2S corrosion accurately, it requires studying physical, electrical and chemical properties of the environment. This paper concentrates, especially, on carbon steel corrosion caused by H2S gas. How this gas reacts with carbon steel in oil and gas reservoir is also discussed. This paper also reviews the developments of corrosion prediction software of H2S corrosion. The corrosion mechanism of H2S combined with CO2 gas is also in focused.

  16. Microbiological corrosion of metals

    International Nuclear Information System (INIS)

    Vladislavlev, V.V.

    1992-01-01

    Problems is considered of development of the microbiological corrosion of the NPP equipment. The main attention is paid to the selective character of microbiological corrosion in zones of welded joints of austenitic steels. It is noted that the presence of technological defects promotes growth of corrosional damages. Methods for microbiological corrosion protection are discussed

  17. Management of Reinforcement Corrosion

    DEFF Research Database (Denmark)

    Küter, André; Geiker, Mette Rica; Møller, Per

    Reinforcement corrosion is the most important cause for deterioration of reinforced concrete structures, both with regard to costs and consequences. Thermodynamically consistent descriptions of corrosion mechanisms are expected to allow the development of innovative concepts for the management...... of reinforcement corrosion....

  18. US DOE Pipeline Unplugging Requirements Development

    International Nuclear Information System (INIS)

    Rivera, J.; McDaniel, D.

    2009-01-01

    Department of Energy (DOE) sites around the country have an ongoing effort to transport and process several tons of radioactive waste in the form of slurry (liquids and solids) from storage tanks to processing facilities. The system of pipes used for the transportation of this waste needs technology for maintenance and for the prevention (and correction) of pipeline plugging. The unplugging technologies that have been tested and evaluated at Florida International University include ones from NuVision Engineering, AIMM and AquaMiser. NuVision's technology acts as an ocean wave does on beach erosion. It can operate on a long pipeline that has drained down below a blockage. AIMM Technology's Hydrokinetic TM process uses a sonic resonance with a cleaning water stream. This sonic resonance travels through the water stream and transfers vibration to both the pipe and the blockage. The AquaMiser line of water blasting equipment combines 15,000- to 40,000-psi water injection technology to unplug pipelines. Some sites cannot allow this level of pressure in their pipes. After reviewing the results of every test, including the benefits, advantages and disadvantages of each technology, requirements were developed for pressure, personnel training, environmental concerns, safety, and compatibility with current systems, operability, reliability, maintainability and cost. (authors)

  19. A method to determine expander spacing for steel pipelines in mining districts; Ein Verfahren zur Festlegung von Dehnerabstaenden fuer Stahlrohrleitungen im Bergbaugebiet

    Energy Technology Data Exchange (ETDEWEB)

    Spielberg, P. [Deutsche Steinkohle AG (DSK), Herne (Germany). Abt. Bergschaeden; Sroka, A. [TU Bergakademie Freiberg (Germany). Inst. fuer Markscheidewesen und Geodaesie

    2004-10-01

    In the Ruhr district, pipelines of public and private infrastructure are made of cast iron, steel, plastics or asbestos cement. Legal framework, technical regulations and normative standards define which pipeline materials may be used for the transmission of which kind of product. Thus ground water endangering substances as well as inflammable or explosive products are only permitted to be transported in steel pipelines. Ground movements, due to underground mining, are transmitted via the soil to the pipeline and cause extra strain within the steel pipeline. In extreme cases, durable deformations may occur, characterized by an oval profile or a fold in the pipeline. To avoid or minimize damages, balancing elements are installed into the concerning pipeline, reducing the ground movements which might otherwise cause damages. The distance between the balancing elements is not arranged by random, but by a developed calculation method which represents the actual available standards in science and technology. The calculation method considers all relevant influencing variables with impacts on the movement behaviour of steel pipelines in mining areas like technical data of pipeline design (e.g. steel grade, wall thickness, weld seam quality), soil conditions (e.g. friction), laying depths of the pipelines, the operational impacts (working pressure, corrosion) and the mining impacts. By today, mining has caused no damages to steel pipelines secured by this calculation method. (orig.)

  20. A nuclear on-line sensor for continuous control of vanadium content in oil pipelines

    International Nuclear Information System (INIS)

    Rizk, R.A.M.

    1989-01-01

    Trace amounts of vanadium in crude oil and in heavy distillate fuels are very harmful due to their corrosive action. Thus the necessity arises for continuous control of the vanadium content in oil pipelines. Moreover, the development of a nuclear on-line sensor that can continuously analyze the vanadium content in oil pipelines may lead to a better control of processing operations. In this paper a feasibility study for on-line analysis of vanadium in crude oil by means of neutron activation analysis is presented. (author)

  1. Corrosion of metallic materials. Dry corrosion, aqueous corrosion and corrosion by liquid metal, methods of protection

    International Nuclear Information System (INIS)

    Helie, Max

    2015-01-01

    This book is based on a course on materials given in an engineering school. The author first gives an overview of metallurgy issues: metallic materials (pure metals, metallic alloys), defects of crystal lattices (point defects, linear defects or dislocations), equilibrium diagrams, steels and cast, thermal processing of steels, stainless steels, aluminium and its alloys, copper and its alloys. The second part addresses the properties and characterization of surfaces and interfaces: singularity of a metal surface, surface energy of a metal, energy of grain boundaries, adsorption at a material surface, metal-electrolyte interface, surface oxide-electrolyte interface, techniques of surface analysis. The third chapter addresses the electrochemical aspects of corrosion: description of the corrosion phenomenon, free enthalpy of a compound and free enthalpy of a reaction, case of dry corrosion (thermodynamic aspect, Ellingham diagram, oxidation mechanisms, experimental study, macroscopic modelling), case of aqueous corrosion (electrochemical thermodynamics and kinetics, experimental determination of corrosion rate). The fourth part addresses the different forms of aqueous corrosion: generalized corrosion (atmospheric corrosion, mechanisms and tests), localized corrosion (galvanic, pitting, cracking, intergranular, erosion and cavitation), particular cases of stress cracking (stress corrosion, fatigue-corrosion, embrittlement by hydrogen), and bi-corrosion (of non alloyed steels, of stainless steels, and of aluminium and copper alloys). The sixth chapter addresses the struggle and the protection against aqueous corrosion: methods of prevention, scope of use of main alloys, geometry-based protection of pieces, use of corrosion inhibitors, use of organic or metallic coatings, electrochemical protection. The last chapter proposes an overview of corrosion types in industrial practices: in the automotive industry, in the oil industry, in the aircraft industry, and in the

  2. A bipolar population counter using wave pipelining to achieve 2.5 x normal clock frequency

    Science.gov (United States)

    Wong, Derek C.; De Micheli, Giovanni; Flynn, Michael J.; Huston, Robert E.

    1992-01-01

    Wave pipelining is a technique for pipelining digital systems that can increase clock frequency in practical circuits without increasing the number of storage elements. In wave pipelining, multiple coherent waves of data are sent through a block of combinational logic by applying new inputs faster than the delay through the logic. The throughput of a 63-b CML population counter was increased from 97 to 250 MHz using wave pipelining. The internal circuit is flowthrough combinational logic. Novel CAD methods have balanced all input-to-output paths to about the same delay. This allows multiple data waves to propagate in sequence when the circuit is clocked faster than its propagation delay.

  3. Finite-Element Modeling of a Damaged Pipeline Repaired Using the Wrap of a Composite Material

    Science.gov (United States)

    Lyapin, A. A.; Chebakov, M. I.; Dumitrescu, A.; Zecheru, G.

    2015-07-01

    The nonlinear static problem of FEM modeling of a damaged pipeline repaired by a composite material and subjected to internal pressure is considered. The calculation is carried out using plasticity theory for the pipeline material and considering the polymeric filler and the composite wrap. The level of stresses in various zones of the structure is analyzed. The most widespread alloy used for oil pipelines is selected as pipe material. The contribution of each component of the pipeline-filler-wrap system to the level of stresses is investigated. The effect of the number of composite wrap layers is estimated. The results obtained allow one to decrease the costs needed for producing test specimens.

  4. Mechanical behavior of pre tensioned metallic sleeves for pipeline repair; Comportamento mecanico de luvas metalicas pre tensionadas para reparo de dutos terrestres

    Energy Technology Data Exchange (ETDEWEB)

    Meniconi, Luiz C.M.; Paes, Marcelo T. Piza [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Frainer, Vitor [Rio Grande do Sul Univ., Porto Alegre, RS (Brazil). Dept. de Metalurgia. Lab. de Metalurgia Fisica (LAMEF); Souza Filho, Byron G. de [PETROBRAS Transportes S.A. (TRANSPETRO), Rio de Janeiro, RJ (Brazil); Patricio, Wagner [Foxoil do Brasil Ltda., Macae, RJ (Brazil)

    2005-07-01

    Two different methods for pre-tensioning of metallic sleeves for pipeline repair were appraised: mechanic, by means of hydraulic jacks, and thermal, trough the use of oxyacetylene torches. Hydraulic jacks promote an 'in situ' forming of the sleeves, once they impose loads rather than displacements. There is no need of a perfect match between the external diameter of the pipe and the internal diameter of the sleeve. The thermal method, on the other hand, needs a tight fit between the sleeve and the pipe to assure that thermal expansion will turn into elastic deformation. Test specimens were built with four different defect types: crack, dent, gouged dent and thickness loss due to corrosion. The use of pre-tensioned sleeves led to failure pressures 39% above the hydro test pressure, at least. All the specimen failures occurred outside the reinforced area. (author)

  5. 75 FR 13342 - Pipeline Safety: Workshop on Distribution Pipeline Construction

    Science.gov (United States)

    2010-03-19

    ... SUPPLEMENTARY INFORMATION for additional information. Privacy Act Statement: Anyone may search the electronic... patterns of similar findings. Poor construction quality has led to short and long term pipeline integrity...

  6. Natural gas pipeline technology overview.

    Energy Technology Data Exchange (ETDEWEB)

    Folga, S. M.; Decision and Information Sciences

    2007-11-01

    The United States relies on natural gas for one-quarter of its energy needs. In 2001 alone, the nation consumed 21.5 trillion cubic feet of natural gas. A large portion of natural gas pipeline capacity within the United States is directed from major production areas in Texas and Louisiana, Wyoming, and other states to markets in the western, eastern, and midwestern regions of the country. In the past 10 years, increasing levels of gas from Canada have also been brought into these markets (EIA 2007). The United States has several major natural gas production basins and an extensive natural gas pipeline network, with almost 95% of U.S. natural gas imports coming from Canada. At present, the gas pipeline infrastructure is more developed between Canada and the United States than between Mexico and the United States. Gas flows from Canada to the United States through several major pipelines feeding U.S. markets in the Midwest, Northeast, Pacific Northwest, and California. Some key examples are the Alliance Pipeline, the Northern Border Pipeline, the Maritimes & Northeast Pipeline, the TransCanada Pipeline System, and Westcoast Energy pipelines. Major connections join Texas and northeastern Mexico, with additional connections to Arizona and between California and Baja California, Mexico (INGAA 2007). Of the natural gas consumed in the United States, 85% is produced domestically. Figure 1.1-1 shows the complex North American natural gas network. The pipeline transmission system--the 'interstate highway' for natural gas--consists of 180,000 miles of high-strength steel pipe varying in diameter, normally between 30 and 36 inches in diameter. The primary function of the transmission pipeline company is to move huge amounts of natural gas thousands of miles from producing regions to local natural gas utility delivery points. These delivery points, called 'city gate stations', are usually owned by distribution companies, although some are owned by

  7. Effort problem of chemical pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Okrajni, J.; Ciesla, M.; Mutwil, K. [Silesian Technical University, Katowice (Poland)

    1998-12-31

    The problem of the technical state assessment of the chemical pipelines working under mechanical and thermal loading has been shown in the paper. The pipelines effort after the long time operating period has been analysed. Material geometrical and loading conditions of the crack initiation and crack growth process in the chosen object has been discussed. Areas of the maximal effort have been determined. The material structure charges after the long time operating period have been described. Mechanisms of the crack initiation and crack growth in the pipeline elements have been analysed and mutual relations between the chemical and mechanical influences have been shown. (orig.) 16 refs.

  8. Subsea pipeline operational risk management

    Energy Technology Data Exchange (ETDEWEB)

    Bell, R.L.; Lanan, G.A.

    1996-12-31

    Resources used for inspection, maintenance, and repair of a subsea pipeline must be allocated efficiently in order to operate it in the most cost effective manner. Operational risk management aids in resource allocation through the use of risk assessments and cost/benefit analyses. It identifies those areas where attention must be focused in order to reduce risk. When they are identified, a company`s resources (i.e., personnel, equipment, money, and time) can then be used for inspection, maintenance, and/or repair of the pipeline. The results are cost effective risk reduction and pipeline operation with minimum expenditure.

  9. Corrosion in Electronics

    DEFF Research Database (Denmark)

    Ambat, Rajan; Gudla, Helene Virginie Conseil; Verdingovas, Vadimas

    2017-01-01

    and high density packing combined with the use of several materials, which can undergo electrochemical corrosion in the presence of water film formed due to humidity exposure and bias conditions on the PCBA surface. This article provides a short review of the corrosion reliability issues of electronics due...... to the use of electronics under varying humidity conditions. Important PCBA aspects, which are fundamental to the corrosion cell formation under humid conditions, are discussed. Effect of hygroscopic residues from the process and service and their role in assisting water film build up and corrosion...... is presented. Various failure modes resulting from the corrosion and influence factors are discussed including humid and gaseous conditions....

  10. Cathodic protection beneath thick external coating on flexible pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Festy, Dominique; Choqueuse, Dominique; Leflour, Denise; Lepage, Vincent [Ifremer - Centre de Brest, BP 70 29280 Plouzane (France); Condat, Carol Taravel; Desamais, Nicolas [Technip- FLEXIFRANCE - PED/PEC - Rue Jean Hure, 76580 Le Trait (France); Tribollet, Bernard [UPR 15 du CNRS, Laboratoire LISE, 4 Place Jussieu, 75252 Paris Cedex (France)

    2004-07-01

    Flexible offshore pipelines possess an external polymer sheath to protect the structure against seawater. In case of an accidental damage of the outer sheath, the annulus of the flexible pipe is flooded with seawater. Far from the damage, corrosion and/or corrosion fatigue of armour steel wires in the annulus occur in a strictly deaerated environment; this has been studied for a few years. At the damage location, the steel wires are in direct contact with renewed seawater. In order to protect them against corrosion, a cathodic protection is applied using sacrificial anodes located at the end fittings. The goal of this work is to evaluate the extent of the cathodic protection as well as the electrolyte oxygen concentration beneath the coating around the damage, to know whether or not there is a non protected area with enough oxygen where corrosion and corrosion fatigue can occur. The experimental work was performed with a model cell (2000 x 200 mm{sup 2}), composed of a mild steel plate and a PMMA coat (transparent poly-methyl-methacrylate). The thickness of the gap between the steel plate and the PMMA coat was 0.5 mm. The potential and current density were monitored all along the cell (70 sensors). The oxygen concentration was also recorded. The experiments were performed with natural sea water, and cathodic protection was applied in a reservoir at one extremity of the cell. Another reservoir at the other cell extremity enabled carbon dioxide bubbling to simulate pipeline annular conditions. PROCOR software was used to simulate potential and current density within the gap and a mathematical model was developed to model oxygen concentration evolution. Both model and experimental results show that the extent of the cathodic protection is much greater than that of oxygen. Oxygen depletion is very quick within the gap when seawater fills it and the oxygen concentration is close to zero a few milli-metres from the gap opening. On the other hand, the cathodic protection

  11. Creating the perfect circle - improvements in and implications of dimensional control in UOE pipe manufacture; Pipeline dimensional control

    Energy Technology Data Exchange (ETDEWEB)

    Freeman, Richard

    2011-07-01

    Offshore pipelines are designed to withstand installation and operational loads and, more important, to survive increasingly aggressive, corrosive and pressurised conditions. Technologies are constantly evolving to achieve concise circularity in the line pipe that facilitates economical installation and resists hydrostatic collapse, meeting the continuing demand to access and harness reserves in the world's most extreme environments. (Author)

  12. 49 CFR 195.422 - Pipeline repairs.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Pipeline repairs. 195.422 Section 195.422... PIPELINE Operation and Maintenance § 195.422 Pipeline repairs. (a) Each operator shall, in repairing its pipeline systems, insure that the repairs are made in a safe manner and are made so as to prevent damage to...

  13. Fishing intensity around the BBL pipeline

    NARCIS (Netherlands)

    Hintzen, Niels

    2016-01-01

    Wageningen Marine Research was requested by ACRB B.V. to investigate the fishing activities around the BBL pipeline. This gas pipeline crosses the southern North Sea from Balgzand (near Den Helder) in the Netherlands to Bacton in the UK (230km). This pipeline is abbreviated as the BBL pipeline. Part

  14. Logistics aspects of petroleum pipeline operations

    Directory of Open Access Journals (Sweden)

    W. J. Pienaar

    2010-11-01

    Full Text Available The paper identifies, assesses and describes the logistics aspects of the commercial operation of petroleum pipelines. The nature of petroleum-product supply chains, in which pipelines play a role, is outlined and the types of petroleum pipeline systems are described. An outline is presented of the nature of the logistics activities of petroleum pipeline operations. The reasons for the cost efficiency of petroleum pipeline operations are given. The relative modal service effectiveness of petroleum pipeline transport, based on the most pertinent service performance measures, is offered. The segments in the petroleum-products supply chain where pipelines can play an efficient and effective role are identified.

  15. Steamgenerators corrosion monitoring and chemical cleanings

    International Nuclear Information System (INIS)

    Otchenashev, G.

    2001-01-01

    One of the most important secondary side water chemistry objectives is optimization of chemistry conditions to reduce materials corrosion and their products transport into steam generators. Corrosion products (mainly iron and copper oxides) can form deposits on the SG's tubes and essentially decrease their operating resource. The transport of corrosion products by the constant flowrate of feed and blowdown water depends only on their content in these streams. All the internal surfaces (walls, collectors, tubes) were covered with the tough deposit firmly connected with the surface. Corrosion under this deposit was not detected. In some places sludge unconnected with the surface was detected. The lower tubes are located the more unconnected sludge was detected. On SG bottom near the hatch the sludge thickness was about 3 cm. (R.P.)

  16. Pipelines programming paradigms: Prefab plumbing

    International Nuclear Information System (INIS)

    Boeheim, C.

    1991-08-01

    Mastery of CMS Pipelines is a process of learning increasingly sophisticated tools and techniques that can be applied to your problem. This paper presents a compilation of techniques that can be used as a reference for solving similar problems

  17. Development of protocols for corrosion and deposits evaluation in pipes by radiography

    International Nuclear Information System (INIS)

    2005-04-01

    The International Atomic Energy Agency is promoting industrial applications of non-destructive testing (NDT) technology, which includes radiography testing (RT) and related methods, to assure safety and reliability of operation of nuclear, petrochemical and other industrial facilities. In many industries such as petroleum, power stations, refineries, petrochemical and chemical plants, desalination pipelines and urban gas installations, the reliability and safety of equipment can be substantially influenced by degradation processes such as corrosion, erosion, deposits and blocking of pipes, which can seriously affect the security and consistency. One of the most important parameters in a piping or pipeline to be monitored and measured is the wall thickness. Among NDT methods, radiography has the advantage in that in the process of an inspection it eliminates the need for the costly removal of the pipe insulation and also the added benefit that it can be carried out in high temperature environments. The Coordinated Research Project (CRP) on Validation of Protocols for Corrosion and Deposits Determination in Small Diameter Pipes by Radiography (CORDEP) was implemented from 1997 to 2000 with the participation of 11 NDT laboratories from Algeria, China, Costa Rica, France, India, Republic of Korea, Malaysia, Sri Lanka, Syrian Arab Republic, Tunisia and Turkey. The CRP tested and validated radiographic measurement of corrosion and deposits in straight and bent pipes made of carbon or stainless steels corroded/eroded on the outer or inner surfaces with or without insulation. Each participating laboratory produced three test specimens of straight and bent pipes containing natural as well as simulated corrosion defects. Typical diameters of these pipes were up to 168 mm. Radiography using X ray machines and radioisotopes of Iridium-192 and Cobalt-60 in conjunction with radiographic film using single and double wall penetrations for total inspection was performed. Selected

  18. Remote monitoring of a natural gas pipeline using fiber optic sensors

    Energy Technology Data Exchange (ETDEWEB)

    Cauchi, Sam; Morison, William Donald [Fiber Optic Systems Technology Inc. (FOX-TEK), Bedford, Nova Scotia (Canada)

    2009-07-01

    The pipeline network referred to herein transports natural gas from the NE part of British Columbia through Western Canada into the US Mid-West. Across over 2000 km of the operator's large diameter transmission pipeline system are numerous river crossings and other geotechnical hazards that are continuously identified and risk ranked using a variety of methods, including in line inspection and geotechnical surveys. One particular section of the operator's mainline near Edmonton, Alberta, where railway tracks have recently been installed overtop this vital natural gas transport pipeline, will be the focus of this paper. In order to protect the pipeline from soil stresses to be imposed by heavy cyclic loading during construction of the railway tracks and when trains begin passing overtop, protective concrete structures were constructed around the pipeline within the vicinity of the tracks. While these structures assist in maintaining the integrity of the pipeline in the presence of heavy loading forces, they simultaneously prevent any subsequent access to the pipeline for general inspection and repair. As a result, prior to the construction of the protective concrete structures, the operator made multiple modifications to the pipeline's integrity system within the area of the proposed tracks. This included the enhancement of the cathodic protection to further prevent external corrosion, and the installation of fiber optic strain gauges at multiple sites to ensure that strain levels remain within tolerable limits under the inaccessible area. Background information on operator's pipeline and the layout of the protective concrete structures and railways will be presented in addition to field data obtained using the fiber optic strain monitoring system. An introduction to fiber optic strain gauges will be given, followed by a discussion on the design and installation of the sensors themselves. The particular method used to analyze the strain data is

  19. Pipeline for Contraceptive Development

    Science.gov (United States)

    Blithe, Diana L.

    2016-01-01

    The high rates of unplanned pregnancy reflect unmet need for effective contraceptive methods for women, especially for individuals with health risks such as obesity, diabetes, hypertension, and other conditions that may contraindicate use of an estrogen-containing product. Improvements in safety, user convenience, acceptability and availability of products remain important goals of the contraceptive development program. Another important goal is to minimize the impact of the products on the environment. Development of new methods for male contraception has the potential to address many of these issues with regard to safety for women who have contraindications to effective contraceptive methods but want to protect against pregnancy. It also will address a huge unmet need for men who want to control their fertility. Products under development for men would not introduce eco-toxic hormones in the waste water. Investment in contraceptive research to identify new products for women has been limited in the pharmaceutical industry relative to investment in drug development for other indications. Pharmaceutical R&D for male contraception was active in the 1990’s but was abandoned over a decade ago. The Eunice Kennedy Shriver National Institute of Child Health and Human Development (NICHD) has supported a contraceptive development program since 1969. Through a variety of programs including research grants and contracts, NICHD has developed a pipeline of new targets/products for male and female contraception. A number of lead candidates are under evaluation in the NICHD Contraceptive Clinical Trials Network (CCTN) (1–3). PMID:27523300

  20. Super-Hydrophobic Green Corrosion Inhibitor On Carbon Steel

    Science.gov (United States)

    Hassan, H.; Ismail, A.; Ahmad, S.; Soon, C. F.

    2017-06-01

    There are many examples of organic coatings used for corrosion protection. In particular, hydrophobic and super-hydrophobic coatings are shown to give good protection because of their enhanced ability to slow down transport of water and ions through the coating. The purpose of this research is to develop water repellent coating to avoid direct contact between metal and environment corrosive and mitigate corrosion attack at pipeline system. This water repellent characteristic on super-hydrophobic coating was coated by electrodeposition method. Wettability of carbon steel with super-hydrophobic coating (cerium chloride and myristic acid) and oxidized surface was investigated through contact angle and inhibitor performance test. The inhibitor performance was studied in 25% tannin acid corrosion test at 30°C and 3.5% sodium chloride (NaCl). The water contact angle test was determined by placing a 4-μL water droplet of distilled water. It shows that the wettability of contact angle super-hydrophobic with an angle of 151.60° at zero minute can be classified as super-hydrophobic characteristic. By added tannin acid as inhibitor the corrosion protection on carbon steel becomes more consistent. This reveals that the ability of the coating to withstand with the corrosion attack in the seawater at different period of immersions. The results elucidate that the weight loss increased as the time of exposure increased. However, the corrosion rates for uncoated carbon steel is high compared to coated carbon steel. As a conclusion, from both samples it can be seen that the coated carbon steel has less corrosion rated compared to uncoated carbon steel and addition of inhibitor to the seawater provides more protection to resist corrosion attack on carbon steel.

  1. Internal stresses in wear and corrosion resistant amorphous metallic coatings of (W/0.6/Re/0.4/)76B24 and (Mo/0.6/Ru/0.4/)82B18

    Science.gov (United States)

    Thakoor, A. P.; Lamb, J. L.; Williams, R. M.; Khanna, S. K.

    1985-01-01

    Hard protective coatings in the W-Re-B and Mo-Ru-B alloy systems have been deposited by magnetron sputtering onto soda-lime glass and heat-treated AISI 52100 steel substrates. X-ray diffraction has confirmed the amorphous nature of the as-deposited coatings, and their crystallization temperatures were determined by differential thermal analysis to be 1000 and 790 C for W-Re-B and Mo-Ru-B coatings, respectively. Both coatings exhibit high microhardness; Mo-Ru-B, in addition, has excellent corrosion resistance by comparison with pure Mo at high anodic potentials. Attention is given to the influence of internal stresses on the protective properties of the coatings deposited under different conditions.

  2. Investigation of plastic zones near SCC tips in a pipeline after hydrostatic testing

    International Nuclear Information System (INIS)

    Li Jian; Elboujdaini, M.; Gao, M.; Revie, R.W.

    2008-01-01

    Stress corrosion cracking (SCC) is an important failure mechanism for oil and gas pipelines. In the past, hydrostatic testing has been frequently used to assess and mitigate stress corrosion cracking. It is commonly agreed that an effective hydrostatic test not only eliminates critical crack-like flaws, but also blunts the sub-critical crack tip thereby suppressing further SCC propagation. However, little study has been done on the plastic deformation that results from the high stress intensity at the crack tip due to hydrostatic testing pressure and its possible role in subsequent SCC propagation. In this study, microstructural details were examined of an API 5L X52 SCC-containing pipe removed from field service. Plastic deformation generated by the hydrostatic testing pressure was revealed by using high-resolution imaging of a focused ion beam (FIB) microscope. The existence of the microscopic plastic zones around some crack tips suggests that caution should be taken when setting up pipeline hydrostatic tests

  3. 78 FR 13659 - Sierrita Gas Pipeline LLC; Notice OF Application

    Science.gov (United States)

    2013-02-28

    ... natural gas at the International Boundary between the United States and Mexico in Pima County, Arizona..., filed in the above referenced docket an application pursuant to section 7(c) of the Natural Gas Act (NGA... operate a new 59 mile, 36-inch interstate natural gas pipeline located between Tucson and Sasabe, Arizona...

  4. 78 FR 13658 - Sierrita Gas Pipeline LLC; Notice of Application

    Science.gov (United States)

    2013-02-28

    ... export of natural gas at the International ] Boundary between the United States and Mexico in Pima County..., filed in the above referenced docket an application pursuant to section 3 of the Natural Gas Act (NGA... operate a new 59 mile, 36-inch interstate natural gas pipeline located between Tucson and Sasabe, Arizona...

  5. Numerical assessment of non-uniform corrosion scenarios of rebar ...

    Indian Academy of Sciences (India)

    the dependence of chloride diffusion coefficient on the material parameters of concrete, internal relative humidity and ... Corrosion propagation phase refers to the mechanical degradation process of RC structures under corrosion ..... Perform iterative procedure to obtain the actual profile of h by using the profile of h obtained ...

  6. Pipeline integrity management: integration of geotechnical and mechanical assessment to control potential risks due to external forces

    Energy Technology Data Exchange (ETDEWEB)

    Malpartida Moya, John E.; Sota, Giancarlo Massucco de la; Seri, Walter [Compania Operadora de Gas del Amazonas, Lima (Peru)

    2009-07-01

    Every pipeline integrity management system evaluates and controls various threats. On pipelines which have particular characteristics as it is the case of the Andean pipelines and pipelines crossing jungles, one of the main threats are the external forces. Even, this threat causes a greater number of failures than other threats like corrosion or the third part damage. Facing this situation, the pipeline integrity management system of TgP has achieved an important development in the use and suitable handling of the information provided by diverse techniques of pipeline mechanical inspection and geotechnical inspection of the right-of-way (ROW). This document presents our methodology, which interrelate information of the in-line inspection, information of geotechnical inspections of the ROW, instrumentation (Strain Gages), topographic monitoring, among others. All this information is supported in a Geographic Information System (GIS) which allows us to integrate the information. By means of the pipeline integrity management system we control potential risks due to external forces, we have been able to act before events become critical, with no occurrence of failures. This system allows us simultaneously to optimize efforts and preserve the mechanical integrity of our pipelines, not producing neither personal nor environmental nor economical affectation. (author)

  7. Appraisal of a HDPE internal liner; Avaliacao de revestimento interno de duto em polietileno de alta densidade

    Energy Technology Data Exchange (ETDEWEB)

    Meniconi, Luiz C.M.; Perrut, Valber A.; Castellares, Lizabeth G. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES); Medeiros, Raimundo C. [PETROBRAS, SP (Brazil). Setor de Qualificacao e Certificacao (SEQUI)

    2005-07-01

    The mechanical properties of a high density polyethylene were evaluated by tensile and tearing tests, after ageing for up to 28 days of immersion in crude oil at 55 deg C. After that, the performance of the polymer as a liner of a metallic pipeline was appraised. A situation was simulated in which an infinitely long defect was supposed to exist along the inner bottom of the pipeline, due to pitting corrosion. Under internal pressure, the liner is pushed and bent against the empty space behind it, causing a tensile stress on its outer surface. The abrasion between the liner and the pipeline during liner installation can create scratches in the liner. The scratches would behave as notches for the initiation of a propagating defect, under the tensile load mentioned above. Finite Element Modeling was used to define the limit values of internal pressure, liner thickness and defect size that would cause defect propagation. The simulation was performed for typical values of pipeline diameter, defect size and liner thickness. (author)

  8. Application of a statistical methodology for the comprehension of corrosion phenomena on Phenix spent fuel pins

    International Nuclear Information System (INIS)

    Pantera, L.

    1992-11-01

    The maximum burnup of Phenix fuel elements is strongly conditioned by the internal corrosion of the steel cladding. This thesis is a part of a new study program on the corrosion phenomena. Based on the results of an experimental program during the years 1980-1990 its objective is the use of a statistical methodology for a better comprehension of the corrosion phenomena

  9. A degradation model for stray current induced corrosion in underground reinforced concrete structures

    NARCIS (Netherlands)

    Polder, R.B.; Peelen, W.H.A.

    2003-01-01

    This paper describes the effects of stray currents on durability and reinforcement corrosion of underground concrete structures. Cathodic protection of underground pipelines are stationary sources of stray current interference with concrete, and rail traction systems are non-stationary sources. The

  10. Monitoring Microbially Influenced Corrosion

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    Abstract Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria (SRB). The applicability and reliability of a number of corrosion monitoring techniques for monitoring MIC has been evaluated in experiments...... and diffusional effects and unreliable corrosion rates, when biofilm and ferrous sulphide corrosion products cover the steel surface. Corrosion rates can be overestimated by a factor of 10 to 100 by electrochemical techniques. Weight loss coupons and ER are recommended as necessary basic monitoring techniques....... EIS might be used for detection of MIC as the appearance of very large capacitances can be attributed to the combined ferrous sulphide and biofilm formation. Capacitance correlates directly with sulphide concentration in sterile sulphide media. Keywords: Corrosion monitoring, carbon steel, MIC, SRB...

  11. SRB seawater corrosion project

    Science.gov (United States)

    Bozack, M. J.

    1991-01-01

    The corrosion behavior of 2219 aluminum when exposed to seawater was characterized. Controlled corrosion experiments at three different temperatures (30, 60 and 100 C) and two different environments (seawater and 3.5 percent salt solution) were designed to elucidate the initial stages in the corrosion process. It was found that 2219 aluminum is an active catalytic surface for growth of Al2O3, NaCl, and MgO. Formation of Al2O3 is favored at lower temperatures, while MgO is favored at higher temperatures. Visible corrosion products are formed within 30 minutes after seawater exposure. Corrosion characteristics in 3.5 percent salt solution are different than corrosion in seawater. Techniques utilized were: (1) scanning electron microscopy, (2) energy dispersive x-ray spectroscopy, and (3) Auger electron spectroscopy.

  12. Numerical simulation and factor analysis of petrochemical pipe erosion-corrosion failure

    Science.gov (United States)

    XU, G. F.; OU, G. F.; Chen, T.; Li, P. X.; JIN, H. Z.

    2016-05-01

    Based on the behavior of carbon steel outlet tube in REAC pipes of Zhenhai Refining & Chemical Company, the mathematical model of fluid-solid interaction was established according to the mechanism of erosion-corrosion damage. The interaction between corrosion products protecting film and multiphase liquid was analyzed by numerical simulation method. The distribution of shearing stress on the inwall of elbow bend, and the distribution of principal displacement, stress and strain of corrosion products protecting film were disclosed, while the erosion-corrosion failure processes was studied. The simulation result coincides with that of the positioned thickness gauging which validated the reliability and feasibility of the finite element analysis software simulation method. The obtained results can be used in the erosion-corrosion failure analysis, structural optimization, in-service testing positioning, life prediction, risk assessment, safety and other security projects for multiphase flow pipeline.

  13. Simulation of Deposition the Corrosion Waste in a Water Distribution System

    Directory of Open Access Journals (Sweden)

    Peráčková Jana

    2013-04-01

    Full Text Available In water distribution systems can be found particles of rust and other mechanical contaminants. The particles are deposited in locations where the low velocity of water flow. Where a can cause the pitting corrosion. Is a concern in the systems made of galvanized steel pipes. The contribution deals with CFD (Computational Fluid Dynamics simulations of water flow and particles deposition in water distribution system. CFD Simulations were compared with the corrosive deposits in real pipeline. Corrosion is a spontaneous process of destruction of metal material due to electrochemical reactions of metal with the aggressive surrounding. Electrochemical corrosion is caused by the thermodynamic instability of metal and therefore can not be completely suppress, it can only influence the speed of corrosion. The requirement is to keep metal properties during the whole its lifetime. Requested service lifetime the water pipe according to EN 806-2 is 50 years.

  14. Corrosion detection and monitoring in steam generators by means of ultrasound; Deteccion y monitoreo de corrosion por medio de ultrasonido en generadores de vapor

    Energy Technology Data Exchange (ETDEWEB)

    Chacon Nava, Jose G.; Calva, Mauricio [Instituto de Investigaciones Electricas, Cuernavaca (Mexico); Fuentes Samaniego, Raul [Universidad Autonoma de Nuevo Leon (Mexico); Peraza Garcia, Alejandro [Instituto de Investigaciones Electricas, Cuernavaca (Mexico)

    1987-12-31

    The tube and component failures in steam generators due to corrosion cause huge economical losses. In this article the internal corrosion processes (hydrogen attack) and high temperature corrosion are described, as well as the ultrasound techniques used for its detection. The importance of obtaining corrosion rates, which are fundamental parameters for the detection of the tube`s residual life. The purpose is to prevent possible failures that would diminish the power plant availability. [Espanol] Las fallas de tuberia en componentes de generadores de vapor debidas a corrosion ocasionan considerables perdidas economicas. En este articulo se describen los procesos de corrosion interna (ataque por hidrogeno) y corrosion en alta temperatura, asi como tecnicas de ultrasonido empleadas para su deteccion. Se destaca la importancia de obtener valores de velocidad de corrosion, que es un parametro fundamental para la determinacion de la vida residual de tuberias. El proposito es poder prevenir posibles fallas que disminuyan la disponibilidad de centrales termoelectricas.

  15. Characterization of bacterial community associated to biofilms of corroded oil pipelines from the southeast of Mexico.

    Science.gov (United States)

    Neria-González, Isabel; Wang, En Tao; Ramírez, Florina; Romero, Juan M; Hernández-Rodríguez, César

    2006-06-01

    Microbial communities associated to biofilms promote corrosion of oil pipelines. The community structure of bacteria in the biofilm formed in oil pipelines is the basic knowledge to understand the complexity and mechanisms of metal corrosion. To assess bacterial diversity, biofilm samples were obtained from X52 steel coupons corroded after 40 days of exposure to normal operation and flow conditions. The biofilm samples were directly used to extract metagenomic DNA, which was used as template to amplify 16S ribosomal gene by PCR. The PCR products of 16S ribosomal gene were also employed as template for sulfate-reducing bacteria (SRB) specific nested-PCR and both PCR products were utilized for the construction of gene libraries. The V3 region of the 16S rRNA gene was also amplified to analyse the bacterial diversity by analysis of denaturing gradient gel electrophoresis (DGGE). Ribosomal library and DGGE profiles exhibited limited bacterial diversity, basically including Citrobacter spp., Enterobacter spp. and Halanaerobium spp. while Desulfovibrio alaskensis and a novel clade within the genus Desulfonatronovibrio were detected from the nested PCR library. The biofilm samples were also taken for the isolation of SRB. Desulfovibrio alaskensis and Desulfovibrio capillatus, as well as some strains related to Citrobacter were isolated. SRB consists in a very small proportion of the community and Desulfovibrio spp. were the relatively abundant groups among the SRB. This is the first study directly exploring bacterial diversity in corrosive biofilms associated to steel pipelines subjected to normal operation conditions.

  16. Residual strength evaluation of corroded pipelines with long defects based upon limit load analysis

    Energy Technology Data Exchange (ETDEWEB)

    Chiodo, Mario S.G.; Ruggieri, Claudio [Universidade de Sao Paulo (USP), SP (Brazil). Dept. de Arquitetura Naval e Engenharia Oceanica

    2009-07-01

    Accurate evaluation of the residual strength for corroded pipes remains essential in fitness for service analyses, including repair decisions and life-extension programs, of onshore and offshore oil and gas transportation. As the pipeline infrastructure ages, material loss due to corrosion represents one of the main degradation factors of steel pipes which leads to strength reduction and potential catastrophic failures. Current high resolution methods can precisely measure the geometry of corrosion defects. Despite the improvement of those techniques, they are insufficient to ensure high levels of reliability in the burst pressure assessment because the recognized semi-empirical nature of conventional procedures. This work studies the applicability of a stress based criterion based upon plastic instability to predict the burst pressure of pipelines with axial corrosion defects. Verification studies based on experimental burst tests of large diameter pipes made of API X65 and X100 steels with different defect length showed the effectiveness of the proposed criterion based on {sigma}{sup ref} ={eta}{sigma}{sub u} in failure predictions, even though the {eta} factor exhibits a potential strong dependence of the defect geometry and material properties. In general, the results presented here provide an effective support to the ability of the proposed stress based criterion in the integrity assessment of corroded pipelines. (author)

  17. Coatings and Corrosion Laboratory

    Data.gov (United States)

    Federal Laboratory Consortium — Purpose: The mission of the Coatings and Corrosion Laboratory is to develop and analyze the effectiveness of innovative coatings test procedures while evaluating the...

  18. Rapid, Vehicle-Based Identification of Location and Magnitude of Urban Natural Gas Pipeline Leaks.

    Science.gov (United States)

    von Fischer, Joseph C; Cooley, Daniel; Chamberlain, Sam; Gaylord, Adam; Griebenow, Claire J; Hamburg, Steven P; Salo, Jessica; Schumacher, Russ; Theobald, David; Ham, Jay

    2017-04-04

    Information about the location and magnitudes of natural gas (NG) leaks from urban distribution pipelines is important for minimizing greenhouse gas emissions and optimizing investment in pipeline management. To enable rapid collection of such data, we developed a relatively simple method using high-precision methane analyzers in Google Street View cars. Our data indicate that this automated leak survey system can document patterns in leak location and magnitude within and among cities, even without wind data. We found that urban areas with prevalent corrosion-prone distribution lines (Boston, MA, Staten Island, NY, and Syracuse, NY), leaked approximately 25-fold more methane than cities with more modern pipeline materials (Burlington, VT, and Indianapolis, IN). Although this mobile monitoring method produces conservative estimates of leak rates and leak counts, it can still help prioritize both leak repairs and replacement of leak-prone sections of distribution lines, thus minimizing methane emissions over short and long terms.

  19. The multimedia corrosion guide, 2. edition

    International Nuclear Information System (INIS)

    Audisio, S.

    2006-01-01

    Collecting the knowledge and experience of 26 international experts, the Multimedia Corrosion Guide is a reference book in the field of corrosion, for scientists, engineers, technicians and students. Also available in English, the second edition is more than just an update; it contains new chapters, new corrosion case studies and new smart functions. When knowledge is combined with experience, the result is a work of unprecedented quality and detail. Under the supervision of Professor Dr. S. Audisio of the Industrial Physical Chemistry Laboratory, INSA de Lyon, France, leading corrosion specialists from industry (Aerospatiale, CEA, EDF, ELF, Fragema, GDF, Pechiney, Renault, Rhone-Poulenc, Ugine...) have joined forces with experts from renowned French universities (INSA, UTC, ENSEEP, ENSCP, ENSAM...) to produce this book. In addition to the Corrosion Treatise, this program also contains a Case Studies Library, a corrosion database to which users can add their own experience base. New cases are automatically inserted alongside the existing ones, with the same selection criteria. Numerous other advanced functions make this second edition a unique, intelligent, professional and invaluable reference tool. (authors)

  20. Protection of welded joints against corrosion degradation

    Directory of Open Access Journals (Sweden)

    Jiří Votava

    2013-01-01

    Full Text Available Welded joints form an integral part of steel constructions. Welded joints are undetachable joints, which are however subjects of corrosion processes. The internal energy increases during the fusion welding especially in the heat affected places around the welded joint, which become initiating spot of corrosion degradation.The aim of the experiment is to put a welded joint produced by the MAG method to a test of corrosion degradation under the conditions of the norm ČSN ISO 9227 (salt-spray test. Organic and inorganic anticorrosion protections were applied on welded beads. First of all, there were prepared welded beads using the method MAG; secondly, metallographical analyses of welded metal, heat affected places and base material were processed. Further, microhardness as well as analysis of chemical composition using the EDS microscope were analysed. Based on a current trend in anticorrosion protections, there were chosen three types of protective coatings. First protective system was a double-layer synthetic system, where the base layer is formed by paint Pragroprimer S2000 and the upper layer by finishing paint Industrol S 2013. Second protective system is a duplex system formed by a combination of a base zinc coating with Zinorex paint. The last protective system was formed by zinc dipping only. Corrosion resistance of the individual tested samples was evaluated based on degradation of protective coating. The corrosion origin as well as the corrosion process were observed, the main criteria was the observation of welded bead.

  1. RF sensor for multiphase flow measurement through an oil pipeline

    Science.gov (United States)

    Wylie, S. R.; Shaw, A.; Al-Shamma'a, A. I.

    2006-08-01

    We have developed, in conjunction with Solartron ISA, an electromagnetic cavity resonator based sensor for multiphase flow measurement through an oil pipeline. This sensor is non-intrusive and transmits low power (10 mW) radio frequencies (RF) in the range of 100-350 MHz and detects the pipeline contents using resonant peaks captured instantaneously. The multiple resonances from each captured RF spectrum are analysed to determine the phase fractions in the pipeline. An industrial version of the sensor for a 102 mm (4 inch) diameter pipe has been constructed and results from this sensor are compared to those given by simulations performed using the electromagnetic high frequency structure simulator software package HFSS. This paper was presented at the 13th International Conference on Sensors and held in Chatham, Kent, on 6-7 September 2005.

  2. Corrosion in the oil industry

    Energy Technology Data Exchange (ETDEWEB)

    Brondel, D. (Sedco Forex, Montrouge (France)); Edwards, R. (Schlumberger Well Services, Columbus, OH (United States)); Hayman, A. (Etudes et Productions Schlumberger, Clamart (France)); Hill, D. (Schlumberger Dowell, Tulsa, OK (United States)); Mehta, S. (Schlumberger Dowell, St. Austell (United Kingdom)); Semerad, T. (Mobil Oil Indonesia, Inc., Sumatra (Indonesia))

    1994-04-01

    Corrosion costs the oil industry billions of dollars a year, a fact that makes the role of the corrosion engineer an increasingly important one. Attention is paid to how corrosion affects every aspect of exploration and production, from offshore rigs to casing. Also the role of corrosion agents such as drilling and production fluids is reviewed. Methods of control and techniques to monitor corrosion are discussed, along with an explanation of the chemical causes of corrosion. 21 figs., 32 refs.

  3. USING COMPUTER MODELS FOR DESIGN OF COMPLEX PIPELINE SYSTEMS

    Directory of Open Access Journals (Sweden)

    S. V. Kolesnikov

    2014-01-01

    Full Text Available The main rules of computer models construction were developed, which intended for pipeline networks design and they were considered as single whole hydraulic systems. The construction of new sections is possible after their design in order to provide operation in given regime. In heat networks operation we see the following problems: irregular change in pressure between direct and return pipelines, increased pressure in return pipeline, misalignment of network and others. Their causes may be: undersize thickness of pipelines, reduction in diameter caused by scales in internal surfaces of pipes, closure of gate valves in sections of networks with big speeds of heat coolant, “parasitic” circulations and others. Efficient mean for determining the main reasons of these problems, they may be in any heat pipeline, and also for new heating pipe networks design we consider computer models, which allow to simulate (practically in the whole volume hydraulic and temperature regimes of their work.  The purpose of work – using computer models for implementation of project of new heat removal pipe from Tolyatti central thermal station in order to heat the Central Region of Tolyatti, feeding from heat power station of the Volga car factory .With the help of developed computer model the location of equipment and their main characteristics were determined, they take into account joint work of two sources of heat (central thermal station of Tolyatti and the Volga car factory. 

  4. A closed solution for the collapse load of pressurized pipelines in free spans

    Energy Technology Data Exchange (ETDEWEB)

    Bezerra, Luciano M. [Brasilia Univ., DF (Brazil). Dept. de Engenharia Civil; Murray, David W.; Xuejun Song [University of Alberta (Canada). Civil Engineering Dept.

    2005-07-01

    Submarine pipelines for oil exploitation, generally, are under internal pressure and compressive thermal loading. Due to rough see-bottom terrains, these pipelines may be supported only intermittently and span freely. The collapse of such pipelines may produce oil leakage to the environment. A common engineering practice for the determination of the collapse load of such pipelines is the use of finite element modeling. This paper presents an analytical method for the determination of the collapse load of pressurized pipelines extended over free spans. The formulation also takes into account the internal pressure and initial imperfection, generally present in these pipelines. Collapse load is determined from a deduced transcendental equation. Results of the presented formulation are compared with sophisticated finite element analyses. While sophisticated finite element analysis requires hours of computer processing, the present formulation takes practically no time to assess a good approximation for the collapse load of pressurized free span pipelines under compression. The present paper is not intended to substitute the more precise finite element analyses but to provide an easier, faster, and practical way to determine a first approximation of the collapse load of pressurized free span pipelines. (author)

  5. Water chemistry: cause and control of corrosion degradation in nuclear power plants

    International Nuclear Information System (INIS)

    Kain, Vivekanand

    2008-01-01

    The corrosion degradation of a material is directly determined by the water chemistry, material (composition, fabrication procedure and microstructure) and by the stress/strain in the material under operating conditions. Water chemistry plays an important role in both uniform corrosion and localized forms of corrosion of materials. Once we understand how water chemistry is contributing to corrosion of a material, it is logical to modify/change that water chemistry to control the corrosion degradation. In nuclear power plants, different water chemistries have been used in different components/systems. This paper will cover the origin of corrosion degradation in the Primary Heat Transport system of different reactor types, Steam Generator tubing, secondary circuit pipelines, service water pipelines and auxiliary systems and establish the role of water chemistry in causing corrosion degradation. The history of changes in water chemistry adopted in these systems to control corrosion degradation is also described. It is shown by examples that there is an obvious limitation in changing water chemistry to control corrosion degradation and in those cases, a change of material or change of the state of stresses/fabrication procedure becomes necessary. The role of water chemistry as a causative factor and also as a controlling parameter on particular types of corrosion degradation e.g. stress corrosion cracking, flow accelerated corrosion, pitting, crevice corrosion is illustrated. It will be shown that increase in dissolved oxygen content (due to radiolysis in nuclear reactors) is sufficient to make even the de-mineralized water to cause stress corrosion cracking in Boiling Water Reactors. Hydrogen Water Chemistry (by hydrogen injection) to control dissolved oxygen is shown to control the stress corrosion cracking. However, it is not possible to control dissolved oxygen at all parts of the Boiling Water Reactors. Therefore, a further refinement in terms of noble metal

  6. Development of computational tools for automatic modeling and FE (Finite Element) analysis of corroded pipelines; Desenvolvimento de ferramentas computacionais para modelagem e analise automatica de defeitos de corrosao em dutos via MEF (Metodo de Elemento Finito)

    Energy Technology Data Exchange (ETDEWEB)

    Cabral, Helder Lima Dias; Willmersdorf, Ramiro Brito; Lyra, Paulo Roberto Maciel [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Dept. de Engenharia Mecanica], e-mail: hldcabral@yahoo.com.br, e-mail: ramiro@willmersdorf.net, e-mail: prmlyra@ufpe.br; Silva, Silvana Maria Bastos Afonso da [Universidade Federal de Pernambuco (UFPE), Recife, PE (Brazil). Dept. de Engenharia Civil], e-mail: smb@ufpe.br

    2008-06-15

    Corrosion is one of the most common causes of accidents involving oil and gas pipelines. The computational simulation through finite element method (FEM) is one of the most efficient tools to reliably quantify the remaining strength of corroded pipes. However, the modeling process demands intense manual engineering labor and it is also slow and extremely repetitive; therefore it is very prone to errors. The main purpose of this work is to present the PIPEFLAW program which has tools for generating automatically FE pipe models with corrosion defects, ready to be analyzed with commercial FEM programs. PIPEFLAW has computational tools based on MSC.Patran pre and post-processing program, and were written in PCL (patran command language). The program has a user friendly customized graphical interface, which allows the user to provide the main parameters of the pipe and defect (or a series of defects). The PIPEFLAW program allows the user to generate automatically FE pipe models with rectangular or elliptical shaped corrosion defects located on the internal or external pipe surface. Defects generated by the PIPEFLAW program can assume the configuration of an isolated defect (single defect) or multiple defects (aligned or located in an arbitrary position). These tools were validated by comparing the results of numerical simulations, made with the PIPEFLAW tools, with the numerical, experimental and semi-empiric results available in the literature. Results confirmed the robustness of PIPEFLAW tools which proved to be a rapid way of generating reliable FE models ready to be used on the structural evaluation of corroded pipelines. (author)

  7. Assessment of corrosion failure in copper tube of refrigerator unit

    International Nuclear Information System (INIS)

    Mohd Harun; Hafizal Yazid; Zaiton Selamat; Mohd Shariff Sattar; Muhamamd Jalil

    2007-01-01

    The copper tubes of the refrigerator unit have been coated with red and white color paints. According to the date of purchase and complaint recorded, the tube leaked after operation about one year. It was observed that the tubes became black and green in color at U-bend of the tube. No corrosion occurred on the internal surface of the tube. The leaking started at outer surface of the tube. The leaking started at outer surface and propagated to the internal surface of the tubes. The leaking damage was caused by corrosive species either from atmospheric corrosion or the paint contained chloride and sulfur elements. The corrosive species of sulfur and chlorine were a main factor in pitting corrosion. (author)

  8. Environmental audit guidelines for pipelines

    International Nuclear Information System (INIS)

    1991-01-01

    Environmental auditing is a form of management control which provides an objective basis by which a company can measure the degree of compliance with environmental regulations. Other benefits of this type of auditing include improved environmental management, furthering communication on environmental issues of concern within the company, and provision of documentation on environmental diligence. A series of environmental audit guidelines for pipelines is presented in the form of lists of questions to be asked during an environmental audit followed by recommended actions in response to those questions. The questions are organized into seven main categories: environmental management and planning; operating procedures; spill prevention; management of wastes and hazardous materials; environmental monitoring; construction of pipelines; and pipeline abandonment, decommissioning and site reclamation

  9. Emergency preparedness of OSBRA Pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Magalhaes, Milton P.; Torres, Carlos A.R.; Almeida, Francisco J.C. [TRANSPETRO, Rio de Janeiro, RJ (Brazil)

    2009-07-01

    This paper presents the experience of PETROBRAS Transporte S. A. - TRANSPETRO in the preparation for emergencies in the OSBRA pipeline, showing specific aspects and solutions developed. The company has a standardized approach for the emergency management, based on risk analysis studies, risk management plan and contingency plans. To cover almost 1,000 km of pipeline, the Company avails of Emergency Response Centers and Environmental Defense Center, located at strategic points. In order to achieve preparation, fire fighting training and oil leakage elimination training are provided. Additionally, simulation exercises are performed, following a schedule worked out according to specific criteria and guidelines. As a conclusion, a picture is presented of the evolution of the preparation for emergencies in the OSBRA System which bears the enormous responsibility of transporting flammable products for almost 1,000 km of pipeline, crossing 40 municipalities, 3 states and the Federal District. (author)

  10. The FSM technology -- Operational experience and improvements in local corrosion analysis

    International Nuclear Information System (INIS)

    Stroemmen, R.; Horn, H.; Gartland, P.O.; Wold, K.

    1996-01-01

    FSM (Field Signature Method) is a non-intrusive monitoring technique based on a patented principle, developed for the purpose of detection and monitoring of both general and localized corrosion, erosion and cracking in steel and metal structures, piping systems and vessels. Since 1991 FSM has been used for a wide range of applications e.g. for buried and open pipelines, process piping offshore, subsea pipelines and flowlines, applications in the nuclear power industry and in materials research in general. This paper describes typical applications of the FSM technology, and presents operational experience from some of the landbased and subsea installations. The paper also describes recent enhancements in the FSM technology and in the analysis of FSM readings, allowing for monitoring and detailed quantification of pitting and mesa corrosion, and of corrosion in welds

  11. Countermeasures for electrolytic corrosion - Part I: Traditional methods and their problems

    Energy Technology Data Exchange (ETDEWEB)

    Ha, Yoon-Cheol; Kim, Dae-Kyeong; Bae, Jeong-Hyo; Ha, Tae-Hyun; Lee, Hyun-Goo [Underground Systems Group, Korea Electrotechnology Research Institute, 28-1 Sungju-dong, Changwon (Korea, Republic of)

    2004-07-01

    When an underground pipeline runs parallel with DC-powered railways, it suffers from electrolytic corrosion caused by the stray current leaked from the railway negative returns. Perforation due to the electrolytic corrosion may bring about large-scale accidents even in cathodically protected systems. Traditionally, bonding methods such as direct drainage, polarized drainage and forced drainage have been used in order to mitigate the damage on pipelines. In particular, the forced drainage method is widely adopted in Korea. In this paper, we report the real-time measurement data of the pipe-to-soil potential variation in the presence and absence of the IR compensation. The drainage current variation was also measured using the Stray Current Logger developed. By analysing them, the problems of current countermeasures for electrolytic corrosion are discussed. (authors)

  12. The effect of sulfide on the aerobic corrosion of carbon steel in near-neutral pH saline solutions

    International Nuclear Information System (INIS)

    Sherar, B.W.A.; Keech, P.G.; Shoesmith, D.W.

    2013-01-01

    Highlights: ► The corrosion rate is low when steel is exposed to anaerobic conditions (pH = 8.9). ► An anaerobic to aerobic corrosion with sulfide switch increases the corrosion rate. ► Aerobic exposure induces the formation of goethite-covered tubercles. ► Continual sulfide exposure leads to the slow conversion of goethite to mackinawite. - Abstract: Severe corrosion damage may occur when gas transmission pipelines are exposed, at disbonded coating locations, to trapped waters containing sulfide followed by secondary exposure to air. Aerobic corrosion with sulfide was investigated in a long-term corrosion experiment in which corrosion was monitored by measurement of the corrosion potential and polarization resistance obtained from linear polarization resistance measurements. The properties and composition of the corrosion product deposits formed were determined using scanning electron microscopy, energy dispersive X-ray analysis, and Raman spectroscopy. A switch from aerobic to aerobic-with-sulfide corrosion doubles the relative corrosion rate.

  13. STEM Workforce Pipeline

    Science.gov (United States)

    2013-07-30

    International Spy Museum in Washington, DC: Kids can take on the role of intelligence officers and learn and practice forensics skills, like...System t " The Animal Kingdom includes: Birds, Mammal, ano Reptiles Under the Sea includes: Deep Sea Exploration, Middle Sea, and The Shallows

  14. Analysis of SCC sensitive areas for X65 pipeline structure in marine environment

    Science.gov (United States)

    Bai, L. Y.; Zhou, H.; Gao, L.; Yin, Q.; Jiang, K. B.

    2017-11-01

    SCC sensitive areas of welded specimens in the marine environment was investigated by means of magnetic field distribution detection, residual stress measurement and corrosion morphology observation. The study found that both HAZ and parent material surfaces of welded specimens could generate high-level stress concentration areas under the action of marine environment, thereby becoming sensitive areas of SCC. The combined effect of residual stress and corrosion damage results in the formation of SCC sensitive areas. Meanwhile, SCC sensibility on HAZ and parent material surfaces are determined by residual stress level and corrosion damage degree on the structure surface, respectively. Appropriate preventive measures should be taken according to the determinant of HAZ and parent material surfaces’ SCC sensibility when SCC preventive measures of X65 pipeline structure servicing in the marine environment are designed.

  15. Failure analysis of leakage caused by perforation in an L415 steel gas pipeline

    Directory of Open Access Journals (Sweden)

    Zhiyong Liu

    2017-10-01

    Full Text Available The reasons for the failure of a buried pipeline perforated during construction were investigated by a chemical composition analysis; a metallographic test; macromorphology observation; characterization of the corrosion products by scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction; field medium characterization; and an analysis of the working conditions. The results revealed that the material composition and organization of the steel pipe conformed to API Specification 5CT. However, the reason for the perforation of the L415 steel pipe was an ultrahigh growth rate of pitting corrosion, as high as 14 mm per year. We confirmed that the synergistic effect of a high partial pressure of oxygen introduced by an improper packing process and concentrated Cl− in the corrosion product layer, which originated from groundwater with a high salt concentration that was used for the water pressure test, were responsible for the failure process.

  16. Archaeological analogs and corrosion

    International Nuclear Information System (INIS)

    David, D.

    2008-01-01

    In the framework of the high level and long life radioactive wastes disposal deep underground, the ANDRA built a research program on the material corrosion. In particular they aim to design containers for a very long time storage. Laboratory experiments are in progress and can be completed by the analysis of metallic archaeological objects and their corrosion after hundred years. (A.L.B.)

  17. Corrosion evaluation technology

    Energy Technology Data Exchange (ETDEWEB)

    Kim, Uh Chul; Han, Jeong Ho; Nho, Kye Ho; Lee, Eun Hee; Kim, Hong Pyo; Hwang, Seong Sik; Lee, Deok Hyun; Hur, Do Haeng; Kim, Kyung Mo

    1997-09-01

    A multifrequency ACPD system was assembled which can measure very small crack. Stress corrosion cracking test system with SSRT operating high temperature was installed. Stress corrosion cracking test of newly developed alloy 600 and existing alloy 600 was carried out in steam atmosphere of 400 deg C. No crack was observed in both materials within a test period of 2,000 hrs. Corrosion fatigue test system operating at high temperature was installed in which fatigue crack was measured by CDPD. Lead enhanced the SCC of the Alloy 600 in high temperature water, had a tendency to modify a cracking morphology from intergranular to transgranular. Pit initiation preferentially occurred at Ti-rich carbide. Resistance to pit initiation decreased with increasing temperature up to 300 deg C. Test loop for erosion corrosion was designed and fabricated. Thin layer activation technique was very effective in measuring erosion corrosion. Erosion corrosion of a part of secondary side pipe was evaluated by the Check Family Codes of EPRI. Calculated values of pipe thickness by Check Family Codes coincided with the pipe thickness measured by UT with an error of {+-} 20%. Literature review on turbine failure showed that failure usually occurred in low pressure turbine rotor disc and causes of failure are stress corrosion cracking and corrosion fatigue. (author). 12 refs., 20 tabs., 77 figs.

  18. Demystifying Controlling Copper Corrosion

    Science.gov (United States)

    The LCR systematically misses the highest health and corrosion risk sites for copper. Additionally, there are growing concerns for WWTP copper in sludges and discharge levels. There are many corrosion control differences between copper and lead. This talk explains the sometimes c...

  19. Corrosive Poisonings in Adults

    Science.gov (United States)

    Chibishev, Andon; Pereska, Zanina; Chibisheva, Vesna; Simonovska, Natasa

    2012-01-01

    Ingestion of corrosive substances may cause severe to serious injuries of the upper gastrointestinal tract and the poisoning can even result in death. Acute corrosive intoxications pose a major problem in clinical toxicology since the most commonly affected population are the young with psychic disorders, suicidal intent and alcohol addiction. The golden standard for determination of the grade and extent of the lesion is esophagogastroduodenoscopy performed in the first 12-24 hours following corrosive ingestion. The most common late complications are esophageal stenosis, gastric stenosis of the antrum and pyloris, and rarely carcinoma of the upper gastrointestinal tract. Treatment of the acute corrosive intoxications include: neutralization of corrosive agents, antibiotics, anti-secretory therapy, nutritional support, collagen synthesis inhibitors, esophageal dilation and stent placement, and surgery. PMID:23678319

  20. Modal testing of hydraulic pipeline systems

    Science.gov (United States)

    Mikota, Gudrun; Manhartsgruber, Bernhard; Kogler, Helmut; Hammerle, Franz

    2017-11-01

    Dynamic models of fluid power systems require accurate descriptions of hydraulic pipeline systems. For laminar flow in a rigid pipeline, modal approximations of transcendental transfer functions lead to a multi-degrees-of-freedom description. This suggests the application of experimental modal analysis to investigate fluid dynamics in hydraulic pipeline systems. The concept of modal testing is adapted accordingly and demonstrated for a straight pipeline, the same pipeline with a single side branch, and a pipeline system with three side branches. Frequency response functions are determined by injecting a defined flow rate excitation and measuring pressure responses along the pipelines. The underlying theory is confirmed by comparisons between calculated transcendental, measured, and estimated rational frequency response functions. Natural frequencies, damping ratios, and pressure mode shapes are identified. Although the experiments are made for low flow rates and stiff pipeline walls, they indicate the way to perform modal testing in practical applications of fluid power.

  1. Natural disasters and the gas pipeline system.

    Science.gov (United States)

    1996-11-01

    Episodic descriptions are provided of the effects of the Loma Prieta earthquake (1989) on the gas pipeline systems of Pacific Gas & Electric Company and the Cit of Palo Alto and of the Northridge earthquake (1994) on Southern California Gas' pipeline...

  2. Integrity Evaluation of Oil and Gas Pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Choi, Jae Boong [Sungkyunkwan University, Suwon (Korea, Republic of)

    2001-02-15

    The length of oil and gas pipelines is increased much according to economic reasons and practicality, the construction of pipeline in Asia and Europe is going on global region in recently. This oil and gas pipelines is managed integrity to it's explosion property or environmental pollution riskiness. This paper is dealt with major defects type, using on integrity evaluation methods in developed countries, showing basic data to workout a countermeasure integrity evaluation of domestic pipelines.

  3. California Natural Gas Pipelines: A Brief Guide

    Energy Technology Data Exchange (ETDEWEB)

    Neuscamman, Stephanie [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Price, Don [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Pezzola, Genny [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States); Glascoe, Lee [Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)

    2013-01-22

    The purpose of this document is to familiarize the reader with the general configuration and operation of the natural gas pipelines in California and to discuss potential LLNL contributions that would support the Partnership for the 21st Century collaboration. First, pipeline infrastructure will be reviewed. Then, recent pipeline events will be examined. Selected current pipeline industry research will be summarized. Finally, industry acronyms are listed for reference.

  4. 76 FR 73570 - Pipeline Safety: Miscellaneous Changes to Pipeline Safety Regulations

    Science.gov (United States)

    2011-11-29

    ... DEPARTMENT OF TRANSPORTATION Pipeline and Hazardous Materials Safety Administration 49 CFR Parts 191, 192, 195 and 198 [Docket No. PHMSA-2010-0026] RIN 2137-AE59 Pipeline Safety: Miscellaneous Changes to Pipeline Safety Regulations AGENCY: Pipeline and Hazardous Materials Safety Administration...

  5. 76 FR 303 - Pipeline Safety: Safety of On-Shore Hazardous Liquid Pipelines

    Science.gov (United States)

    2011-01-04

    ... DEPARTMENT OF TRANSPORTATION Pipeline and Hazardous Materials Safety Administration 49 CFR Part 195 [Docket ID PHMSA-2010-0229] RIN 2137-AE66 Pipeline Safety: Safety of On-Shore Hazardous Liquid Pipelines AGENCY: Pipeline and Hazardous Materials Safety Administration (PHMSA), DOT. ACTION: Notice of...

  6. 75 FR 4134 - Pipeline Safety: Leak Detection on Hazardous Liquid Pipelines

    Science.gov (United States)

    2010-01-26

    .... PHMSA-2009-0421] Pipeline Safety: Leak Detection on Hazardous Liquid Pipelines AGENCY: Pipeline and... INFORMATION: Background Pipeline leak detection is one of the many layers of protection in PHMSA's approach to... of these interconnected layers of protections, including advances in leak detection systems. These...

  7. 75 FR 5244 - Pipeline Safety: Integrity Management Program for Gas Distribution Pipelines; Correction

    Science.gov (United States)

    2010-02-02

    ... DEPARTMENT OF TRANSPORTATION Pipeline and Hazardous Materials Safety Administration 49 CFR Part 192 [Docket No. PHMSA-RSPA-2004-19854; Amdt. 192-113] RIN 2137-AE15 Pipeline Safety: Integrity Management Program for Gas Distribution Pipelines; Correction AGENCY: Pipeline and Hazardous Materials Safety...

  8. Minimizing Strength Consequences Resulting From Excavation of Buried Gas Pipeline For In-Operation Insulation Renovations

    Science.gov (United States)

    Jančo, Roland

    2011-12-01

    Because of economic reasons many of the maintenance and repair activities on buried gas pipeline are performed during its operation. By excavating the earth from the sides of the pipeline in certain lengths, there is a possibility that the resulting additional bending load of the pipe will occur due to its deflection. This is caused by the additional compressive force which originates in the buried pipeline as a result of a detained strain, when the longitudinal strain in the pipeline due to service conditions (internal pressure and heating) cannot be realized. In the paper a numerical simulation (using ANSYS program) of pipeline elbow due to excavation for insulation repair and the following backfilling will be presented.

  9. Archaeological Excavations on the BTC Pipeline, Azerbaijan

    Directory of Open Access Journals (Sweden)

    Paul Michael Taylor

    2011-06-01

    Full Text Available The archaeology and history of the Republic of Azerbaijan is not widely known in comparison with that of its neighbours. A recent summary of work in the Caucasus (Smith and Rubinson 2003 contained no specific references to results from Azerbaijan, although the studies were directly comparable and overlapped in period and geography. The reasons for this are many, perhaps the most influential is the presentation of material from Azerbaijan being confused with southern Azerbaijan in Iran in the wider academic audience and the use of the Cyrillic alphabet for reports written in the Azeri language over the past century. The Baku-Tbilisi-Ceyhan (BTC and South Caucasus Pipelines (SCP were constructed through Azerbaijan, Georgia and Turkey during the period 2003-5. BTC was built first from the Caspian Coast to the Georgian border during 2003 and 2004, while the SCP pipeline was built from the Georgian border towards the Caspian and parallel to the BTC in 2005. To investigate and mitigate the effects of this construction, a four year archaeological fieldwork programme (2001-2005 was carried out, followed by a further six-year post-excavation programme that ended in early 2011. This article draws on this extensive archaeological project that combines both the broad corpus of material known in Azerbaijan and new techniques introduced in the Republic for the first time and used on a range of sites that are of both national and international significance.

  10. Ex situ characterization of metallurgical inclusions in X100 pipeline steel before and after immersion in a neutral pH bicarbonate solution

    Energy Technology Data Exchange (ETDEWEB)

    Li, Yingbo; Liu, Jie [Key Laboratory of Advanced Ceramics and Machining Technology (Ministry of Education), School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Deng, Yida [Tianjin Key Laboratory of Composite and Functional Materials, Tianjin University, Tianjin 300072 (China); Han, Xiaopeng [Key Laboratory of Advanced Ceramics and Machining Technology (Ministry of Education), School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Hu, Wenbin [Key Laboratory of Advanced Ceramics and Machining Technology (Ministry of Education), School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China); Tianjin Key Laboratory of Composite and Functional Materials, Tianjin University, Tianjin 300072 (China); Zhong, Cheng, E-mail: cheng.zhong@tju.edu.cn [Key Laboratory of Advanced Ceramics and Machining Technology (Ministry of Education), School of Materials Science and Engineering, Tianjin University, Tianjin 300072 (China)

    2016-07-15

    The initiation of corrosion pits in pipeline steels plays an important role in the development of stress corrosion cracking. In order to reveal the effect of inclusions on corrosion initiation sites and also to clarify contradictory results from previous literature, we proposed an ex situ characterization method that is allowed to characterize exactly the same inclusion or location of the surface of steel before and after corrosion tests. The time-dependent corrosion behaviour of the inclusions and the surrounding X100 steel matrix at the same area before and after early stage immersion in a near-neutral pH bicarbonate solution was investigated by ex situ scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) analysis and localized electrochemical impedance spectroscopy (LEIS). The sizes of most inclusions in X100 steel are below 3 μm. The results challenge the long-held opinion of previous work that corrosion pit initiations are related with the inclusions. It has been found that most of the inclusions remain stable (intact) during the whole testing time although severe corrosion occurs on the matrix of the steel. The chemical composition of the inclusion greatly affects the chemical stability of the inclusion. SiO{sub 2} inclusions and complex inclusions with a high SiO{sub 2} content remain intact although obvious general corrosion occurs on the steel matrix under the investigated immersion period. Inclusions with little Si, such as Al–Mg–Ca–O enriched inclusions, totally disappear after certain immersion time. During the immersion, the corrosion product tends to deposit at the interstice between the inclusion and steel matrix. - Highlights: • Ex situ characterization of metallurgical inclusions in X100 pipeline steel. • The pipeline steel was immersed in neutral pH bicarbonate solution. • Majority of inclusions remain stable during the whole testing time. • The chemical stability of metallurgical inclusions depends on the SiO{sub 2

  11. Ex situ characterization of metallurgical inclusions in X100 pipeline steel before and after immersion in a neutral pH bicarbonate solution

    International Nuclear Information System (INIS)

    Li, Yingbo; Liu, Jie; Deng, Yida; Han, Xiaopeng; Hu, Wenbin; Zhong, Cheng

    2016-01-01

    The initiation of corrosion pits in pipeline steels plays an important role in the development of stress corrosion cracking. In order to reveal the effect of inclusions on corrosion initiation sites and also to clarify contradictory results from previous literature, we proposed an ex situ characterization method that is allowed to characterize exactly the same inclusion or location of the surface of steel before and after corrosion tests. The time-dependent corrosion behaviour of the inclusions and the surrounding X100 steel matrix at the same area before and after early stage immersion in a near-neutral pH bicarbonate solution was investigated by ex situ scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) analysis and localized electrochemical impedance spectroscopy (LEIS). The sizes of most inclusions in X100 steel are below 3 μm. The results challenge the long-held opinion of previous work that corrosion pit initiations are related with the inclusions. It has been found that most of the inclusions remain stable (intact) during the whole testing time although severe corrosion occurs on the matrix of the steel. The chemical composition of the inclusion greatly affects the chemical stability of the inclusion. SiO 2 inclusions and complex inclusions with a high SiO 2 content remain intact although obvious general corrosion occurs on the steel matrix under the investigated immersion period. Inclusions with little Si, such as Al–Mg–Ca–O enriched inclusions, totally disappear after certain immersion time. During the immersion, the corrosion product tends to deposit at the interstice between the inclusion and steel matrix. - Highlights: • Ex situ characterization of metallurgical inclusions in X100 pipeline steel. • The pipeline steel was immersed in neutral pH bicarbonate solution. • Majority of inclusions remain stable during the whole testing time. • The chemical stability of metallurgical inclusions depends on the SiO 2 content.

  12. Fishing activity near offshore pipelines, 2017

    NARCIS (Netherlands)

    Machiels, Marcel

    2018-01-01

    On the North Sea bottom lie numerous pipelines to link oil- or gas offshore drilling units, - platforms and processing stations on land. Although pipeline tubes are coated and covered with protective layers, the pipelines risk being damaged through man-made hazards like anchor dropping and fishing

  13. Lay Pipeline Abandonment Head during Some

    African Journals Online (AJOL)

    2016-12-01

    Dec 1, 2016 ... Fracture mechanics approach is used on API 5L X52 of wall thickness of 0.5 inches pipeline structure. The pipeline was failed in a ... barge and the hydrodynamic loading on the pipeline itself. The Response Amplitude Operator is simply a measure of the Heave, Surge and Pitch of the barge relative to wave ...

  14. Design Optimization of Innovative High-Level Waste Pipeline Unplugging Technologies - 13341

    International Nuclear Information System (INIS)

    Pribanic, T.; Awwad, A.; Varona, J.; McDaniel, D.; Gokaltun, S.; Crespo, J.

    2013-01-01

    Florida International University (FIU) is currently working on the development and optimization of two innovative pipeline unplugging methods: the asynchronous pulsing system (APS) and the peristaltic crawler system (PCS). Experiments were conducted on the APS to determine how air in the pipeline influences the system's performance as well as determine the effectiveness of air mitigation techniques in a pipeline. The results obtained during the experimental phase of the project, including data from pipeline pressure pulse tests along with air bubble compression tests are presented. Single-cycle pulse amplification caused by a fast-acting cylinder piston pump in 21.8, 30.5, and 43.6 m pipelines were evaluated. Experiments were conducted on fully flooded pipelines as well as pipelines that contained various amounts of air to evaluate the system's performance when air is present in the pipeline. Also presented are details of the improvements implemented to the third generation crawler system (PCS). The improvements include the redesign of the rims of the unit to accommodate a camera system that provides visual feedback of the conditions inside the pipeline. Visual feedback allows the crawler to be used as a pipeline unplugging and inspection tool. Tests conducted previously demonstrated a significant reduction of the crawler speed with increasing length of tether. Current improvements include the positioning of a pneumatic valve manifold system that is located in close proximity to the crawler, rendering tether length independent of crawler speed. Additional improvements to increase the crawler's speed were also investigated and presented. Descriptions of the test beds, which were designed to emulate possible scenarios present on the Department of Energy (DOE) pipelines, are presented. Finally, conclusions and recommendations for the systems are provided. (authors)

  15. Turning Noise into Signal: Utilizing Impressed Pipeline Currents for EM Exploration

    Science.gov (United States)

    Lindau, Tobias; Becken, Michael

    2017-04-01

    Impressed Current Cathodic Protection (ICCP) systems are extensively used for the protection of central Europe's dense network of oil-, gas- and water pipelines against destruction by electrochemical corrosion. While ICCP systems usually provide protection by injecting a DC current into the pipeline, mandatory pipeline integrity surveys demand a periodical switching of the current. Consequently, the resulting time varying pipe currents induce secondary electric- and magnetic fields in the surrounding earth. While these fields are usually considered to be unwanted cultural noise in electromagnetic exploration, this work aims at utilizing the fields generated by the ICCP system for determining the electrical resistivity of the subsurface. The fundamental period of the switching cycles typically amounts to 15 seconds in Germany and thereby roughly corresponds to periods used in controlled source EM applications (CSEM). For detailed studies we chose an approximately 30km long pipeline segment near Herford, Germany as a test site. The segment is located close to the southern margin of the Lower Saxony Basin (LSB) and part of a larger gas pipeline composed of multiple segments. The current injected into the pipeline segment originates in a rectified 50Hz AC signal which is periodically switched on and off. In contrast to the usual dipole sources used in CSEM surveys, the current distribution along the pipeline is unknown and expected to be non-uniform due to coating defects that cause current to leak into the surrounding soil. However, an accurate current distribution is needed to model the fields generated by the pipeline source. We measured the magnetic fields at several locations above the pipeline and used Biot-Savarts-Law to estimate the currents decay function. The resulting frequency dependent current distribution shows a current decay away from the injection point as well as a frequency dependent phase shift which is increasing with distance from the injection

  16. Pipeline Structural Health Monitoring Using Macro-fiber Composite Active Sensors

    Energy Technology Data Exchange (ETDEWEB)

    Thien, Andrew B. [Univ. of Cincinnati, OH (United States)

    2006-01-10

    The United States economy is heavily dependent upon a vast network of pipeline systems to transport and distribute the nation's energy resources. As this network of pipelines continues to age, monitoring and maintaining its structural integrity remains essential to the nation's energy interests. Numerous pipeline accidents over the past several years have resulted in hundreds of fatalities and billions of dollars in property damages. These accidents show that the current monitoring methods are not sufficient and leave a considerable margin for improvement. To avoid such catastrophes, more thorough methods are needed. As a solution, the research of this thesis proposes a structural health monitoring (SHM) system for pipeline networks. By implementing a SHM system with pipelines, their structural integrity can be continuously monitored, reducing the overall risks and costs associated with current methods. The proposed SHM system relies upon the deployment of macro-fiber composite (MFC) patches for the sensor array. Because MFC patches are flexible and resilient, they can be permanently mounted to the curved surface of a pipeline's main body. From this location, the MFC patches are used to monitor the structural integrity of the entire pipeline. Two damage detection techniques, guided wave and impedance methods, were implemented as part of the proposed SHM system. However, both techniques utilize the same MFC patches. This dual use of the MFC patches enables the proposed SHM system to require only a single sensor array. The presented Lamb wave methods demonstrated the ability to correctly identify and locate the presence of damage in the main body of the pipeline system, including simulated cracks and actual corrosion damage. The presented impedance methods demonstrated the ability to correctly identify and locate the presence of damage in the flanged joints of the pipeline system, including the loosening of bolts on the flanges. In addition to damage

  17. Corrosion of Iron by Sulfate-Reducing Bacteria: New Views of an Old Problem

    Science.gov (United States)

    Garrelfs, Julia

    2014-01-01

    About a century ago, researchers first recognized a connection between the activity of environmental microorganisms and cases of anaerobic iron corrosion. Since then, such microbially influenced corrosion (MIC) has gained prominence and its technical and economic implications are now widely recognized. Under anoxic conditions (e.g., in oil and gas pipelines), sulfate-reducing bacteria (SRB) are commonly considered the main culprits of MIC. This perception largely stems from three recurrent observations. First, anoxic sulfate-rich environments (e.g., anoxic seawater) are particularly corrosive. Second, SRB and their characteristic corrosion product iron sulfide are ubiquitously associated with anaerobic corrosion damage, and third, no other physiological group produces comparably severe corrosion damage in laboratory-grown pure cultures. However, there remain many open questions as to the underlying mechanisms and their relative contributions to corrosion. On the one hand, SRB damage iron constructions indirectly through a corrosive chemical agent, hydrogen sulfide, formed by the organisms as a dissimilatory product from sulfate reduction with organic compounds or hydrogen (“chemical microbially influenced corrosion”; CMIC). On the other hand, certain SRB can also attack iron via withdrawal of electrons (“electrical microbially influenced corrosion”; EMIC), viz., directly by metabolic coupling. Corrosion of iron by SRB is typically associated with the formation of iron sulfides (FeS) which, paradoxically, may reduce corrosion in some cases while they increase it in others. This brief review traces the historical twists in the perception of SRB-induced corrosion, considering the presently most plausible explanations as well as possible early misconceptions in the understanding of severe corrosion in anoxic, sulfate-rich environments. PMID:24317078

  18. Corrosion Behaviour of New Zr Alloys

    DEFF Research Database (Denmark)

    Tolksdorf, E.

    1974-01-01

    Corrosion studies have indicated that the most promising replacements for Zicaloy-2 are ZrCrFe, ZrVFe and probably ZrNbTa, provided they are in their optimized condition. These alloys are conventionally manufactured alloys. An internally oxidized ZrMgO alloy is even superior, from the corrosion...... and hydrogen uptake points of view, to the above-mentioned alloys. This alloy is of particular interest because the addition of MgO leads to no neutron penalty and the dispersion-strengthening entails the possibility of tailoring an alloy with the desired mechanical properties....

  19. Corrosion Failures in Marine Environment

    OpenAIRE

    R. Krishnan

    1985-01-01

    This paper gives a brief description of typical marine environments and the most common form of corrosion of materials used in this environment. Some typical case histories of failures pertaining to pitting, bimetallic corrosion, dealloying, cavitation and stress corrosion cracking are illustrated as typical examples of corrosion failures.

  20. Automated Methods Of Corrosion Measurements

    DEFF Research Database (Denmark)

    Bech-Nielsen, Gregers; Andersen, Jens Enevold Thaulov; Reeve, John Ch

    1997-01-01

    The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell.......The chapter describes the following automated measurements: Corrosion Measurements by Titration, Imaging Corrosion by Scanning Probe Microscopy, Critical Pitting Temperature and Application of the Electrochemical Hydrogen Permeation Cell....

  1. Customer service drives pipelines' reorganization

    International Nuclear Information System (INIS)

    Share, J.

    1997-01-01

    The concept behind formation of Enron Transportation and Storage tells plenty about this new gas industry. When executives at the Enron Gas Pipeline Group considered plans last year to streamline operations by merging the support functions of Transwestern Pipeline and their other wholly owned pipeline company, Northern Natural Gas, seamless customer service was foremost on their agenda. Instead of worrying about whether employees would favor one pipeline over the other, perhaps to the detriment of customers, they simply created a new organization that everyone would swear the same allegiance to. The 17,000-mile, 4.1 Bcf/d Northern system serves the upper Midwest market and two major expansion projects were completed there last year. Transwestern is a 2,700-mile system with an eastward capacity of 1 Bcf/d and westward of 1.5 Bcf/, that traditionally served California markets. It also ties into Texas intrastate markets and, thanks to expansion of the San Juan lateral, to southern Rocky Mountain supplies. Although Enron Corp. continues to position itself as a full-service energy company, the Gas Pipeline Group continues to fuel much of corporate's net income, which was $584 million last year. With ET and S comprising a significant portion of GPG's income, it was vital that the merger of Northern's 950 employees with Transwestern's 250 indeed be a seamless one. It was not easy either psychologically or geographically with main offices in Omaha, NE and Houston as well as operations centers in Minneapolis, MN; Amarillo, TX; W. Des Moines, IA; and Albuquerque, NM. But the results have been gratifying, according to William R. Cordes, President of ET and S and Nancy L. Gardner, Executive Vice President of Strategic Initiatives

  2. 76 FR 53086 - Pipeline Safety: Safety of Gas Transmission Pipelines

    Science.gov (United States)

    2011-08-25

    ... procedures for improving the methods of preventing, detecting, assessing and remediating stress corrosion..., principally through provisions that require pipe in these higher class locations to operate at lower stress... holidays, unless it is used with other non-destructive exam technologies that conduct a full pipe and weld...

  3. Corrosion-resistant uranium

    Science.gov (United States)

    Hovis, Jr., Victor M.; Pullen, William C.; Kollie, Thomas G.; Bell, Richard T.

    1983-01-01

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  4. Comprehensive analysis of pipeline transportation systems for CO2 sequestration. Thermodynamics and safety problems

    International Nuclear Information System (INIS)

    Witkowski, Andrzej; Rusin, Andrzej; Majkut, Mirosław; Rulik, Sebastian; Stolecka, Katarzyna

    2013-01-01

    Highlights: • Comprehensive analysis of the efficiency and safety strategies of transport CO 2 . • Selection of safety zones around pipelines transporting CO 2 . • Optimization of CO 2 pipeline transportation conditions. - Abstract: The aim of this paper is to analyze CO 2 compression and transportation processes with safety issues for post-combustion CO 2 capture applications for basic technological concepts of a 900 MW pulverized coal-fired power plant. Four various types of compressors including a conventional multistage centrifugal compressor, an integrally geared centrifugal compressor, a supersonic shock wave compressor, and pump machines were used. This study emphasizes that total compression power is a strong function of the thermodynamic process and is not only determined by the compressor efficiency. The compressor increases the CO 2 pressure from normal pressure to critical pressure and the boosting pump continues to increase the pressure to the required pressure for the pipeline inlet. Another problem analyzed in this study is the transport of CO 2 by pipeline from the compressor outlet site to the disposal site under heat transfer conditions. Simulations were made to determine maximum safe pipeline distance to subsequent booster stations depending on inlet pressure, environmental temperature, the thermal insulation thickness and the ground level heat transfer conditions. From the point of view of environmental protection, the most important problem is to identify the hazards which indirectly affect CO 2 transportation in a strict and reliable manner. This identification is essential for effective hazard management. A failure of pipelines is usually caused by corrosion, material defects, ground movement or third party interference. After the rupture of the pipeline transporting liquid CO 2 , a large pressure drop will occur. The pressure will continue to fall until the liquid becomes a mixture of saturated vapour/liquid. In the vicinity of the

  5. Oil pipeline valve automation for spill reduction

    Energy Technology Data Exchange (ETDEWEB)

    Mohitpour, Mo; Trefanenko, Bill [Enbridge Technology Inc, Calgary (Canada); Tolmasquim, Sueli Tiomno; Kossatz, Helmut [TRANSPETRO - PETROBRAS Transporte S.A., Rio de Janeiro, RJ (Brazil)

    2003-07-01

    Liquid pipeline codes generally stipulate placement of block valves along liquid transmission pipelines such as on each side of major river crossings where environmental hazards could cause or are foreseen to potentially cause serious consequences. Codes, however, do not stipulate any requirement for block valve spacing for low vapour pressure petroleum transportation, nor for remote pipeline valve operations to reduce spills. A review of pipeline codes for valve requirement and spill limitation in high consequence areas is thus presented along with a criteria for an acceptable spill volume that could be caused by pipeline leak/full rupture. A technique for deciding economically and technically effective pipeline block valve automation for remote operation to reduce oil spilled and control of hazards is also provided. In this review, industry practice is highlighted and application of the criteria for maximum permissible oil spill and the technique for deciding valve automation thus developed, as applied to ORSUB pipeline is presented. ORSUB is one of the three initially selected pipelines that have been studied. These pipelines represent about 14% of the total length of petroleum transmission lines operated by PETROBRAS Transporte S.A. (TRANSPETRO) in Brazil. Based on the implementation of valve motorization on these three pipeline, motorization of block valves for remote operation on the remaining pipelines is intended, depending on the success of these implementations, on historical records of failure and appropriate ranking. (author)

  6. Review about corrosion of superheaters tubes in biomass plants

    International Nuclear Information System (INIS)

    Berlanga-Labari, C.; Fernandez-Carrasquilla, J.

    2006-01-01

    The design of new biomass-fired power plants with increased steam temperature raises concerns of high-temperature corrosion. The high potassium and chlorine contents in many biomass, specially in wheat straw, are potentially harmful elements with regard to corrosion. Chlorine may cause accelerated corrosion resulting in increased oxidation, metal wastage, internal attack, void formations and loose non-adherent scales. The most severe corrosion problems in biomass-fired systems are expected to occur due to Cl-rich deposits formed on superheater tubes. In the first part of this revision the corrosion mechanism proposed are described in function of the conditions and compounds involved. The second part is focused on the behaviour of the materials tested so far in the boiler and in the laboratory. First the traditional commercial alloys are studied and secondly the new alloys and the coasting. (Author). 102 refs

  7. BWR steel containment corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Tan, C.P.; Bagchi, G.

    1996-04-01

    The report describes regulatory actions taken after corrosion was discovered in the drywell at the Oyster Creek Plant and in the torus at the Nine Mile Point 1 Plant. The report describes the causes of corrosion, requirements for monitoring corrosion, and measures to mitigate the corrosive environment for the two plants. The report describes the issuances of generic letters and information notices either to collect information to determine whether the problem is generic or to alert the licensees of similar plants about the existence of such a problem. Implementation of measures to enhance the containment performance under severe accident conditions is discussed. A study by Brookhaven National Laboratory (BNL) of the performance of a degraded containment under severe accident conditions is summarized. The details of the BNL study are in the appendix to the report.

  8. Corrosion Inhibitors for Aluminum.

    Science.gov (United States)

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  9. Corrosion of valve metals

    International Nuclear Information System (INIS)

    Draley, J.E.

    1976-01-01

    A general survey related to the corrosion of valve metals or film-forming metals. The way these metals corrode with some general examples is described. Valve metals form relatively perfect oxide films with little breakdown or leakage when anodized

  10. Waterside corrosion of zirconium alloys in nuclear power plants

    International Nuclear Information System (INIS)

    1998-01-01

    Technically the study of corrosion of zirconium alloys in nuclear power reactors is a very active field and both experimental work and understanding of the mechanisms involved are going through rapid changes. As a result, the lifetime of any publication in this area is short. Because of this it has been decided to revise IAEA-TECDOC-684 - Corrosion of Zirconium Alloys in Nuclear Power Plants - published in 1993. This updated, revised and enlarged version includes major changes to incorporate some of the comments received about the first version. Since this review deals exclusively with the corrosion of zirconium and zirconium based alloys in water, and another separate publication is planned to deal with the fuel-side corrosion of zirconium based fuel cladding alloys, i.e. stress corrosion cracking, it was decided to change the original title to Waterside Corrosion of Zirconium Alloys in Nuclear Power Plants. The rapid changes in the field have again necessitated a cut-off date for incorporating new data. This edition incorporates data up to the end of 1995; including results presented at the 11 International Symposium on Zirconium in the Nuclear Industry held in Garmisch-Partenkirchen, Germany, in September 1995. The revised format of the review now includes: Introductory chapters on basic zirconium metallurgy and oxidation theory; A revised chapter discussing the present extent of our knowledge of the corrosion mechanism based on laboratory experiments; a separate and revised chapter discussing hydrogen uptake; a completely reorganized chapter summarizing the phenomenological observations of zirconium alloy corrosion in reactors; a new chapter on modelling in-reactor corrosion; a revised chapter devoted exclusively to the manner in which irradiation might influence the corrosion process; finally, a summary of our present understanding of the corrosion mechanisms operating in reactor

  11. Corrosion of beryllium

    International Nuclear Information System (INIS)

    Mueller, J.J.; Adolphson, D.R.

    1987-01-01

    The corrosion behavior of beryllium in aqueous and elevated-temperature oxidizing environments has been extensively studied for early-intended use of beryllium in nuclear reactors and in jet and rocket propulsion systems. Since that time, beryllium has been used as a structural material in les corrosive environments. Its primary applications include gyro systems, mirror and reentry vehicle structures, and aircraft brakes. Only a small amount of information has been published that is directly related to the evaluation of beryllium for service in the less severe or normal atmospheric environments associated with these applications. Despite the lack of published data on the corrosion of beryllium in atmospheric environments, much can be deduced about its corrosion behavior from studies of aqueous corrosion and the experiences of fabricators and users in applying, handling, processing, storing, and shipping beryllium components. The methods of corrosion protection implemented to resist water and high-temperature gaseous environments provide useful information on methods that can be applied to protect beryllium for service in future long-term structural applications

  12. Monitoring corrosion rates and localised corrosion in low conductivity water

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2006-01-01

    Monitoring of low corrosion rates and localised corrosion in a media with low conductivity is a challenge. In municipal district heating, quality control may be improved by implementing on-line corrosion monitoring if a suitable technique can be identified to measure both uniform and localised...... corrosion. Electrochemical techniques (LPR, EIS, crevice corrosion current) as well as direct measurement techniques (high-sensitive electrical resistance, weight loss) have been applied in operating plants. Changes in the corrosion processes are best monitored in non-aggressive, low conductivity media...

  13. Involvement of thermophilic archaea in the biocorrosion of oil pipelines.

    Science.gov (United States)

    Davidova, Irene A; Duncan, Kathleen E; Perez-Ibarra, B Monica; Suflita, Joseph M

    2012-07-01

    Two thermophilic archaea, strain PK and strain MG, were isolated from a culture enriched at 80°C from the inner surface material of a hot oil pipeline. Strain PK could ferment complex organic nitrogen sources (e.g. yeast extract, peptone, tryptone) and was able to reduce elemental sulfur (S°), Fe(3+) and Mn(4+) . Phylogenetic analysis revealed that the organism belonged to the order Thermococcales. Incubations of this strain with elemental iron (Fe°) resulted in the abiotic formation of ferrous iron and the accumulation of volatile fatty acids during yeast extract fermentation. The other isolate, strain MG, was a H(2) :CO(2) -utilizing methanogen, phylogenetically affiliated with the genus Methanothermobacter family. Co-cultures of the strains grew as aggregates that produced CH(4) without exogenous H(2) amendment. The co-culture produced the same suite but greater concentrations of fatty acids from yeast extract than did strain PK alone. Thus, the physiological characteristics of organisms both alone and in combination could conceivably contribute to pipeline corrosion. The Thermococcus strain PK could reduce elemental sulfur to sulfide, produce fatty acids and reduce ferric iron. The hydrogenotrophic methanogen strain MG enhanced fatty acid production by fermentative organisms but could not couple the dissolution Fe° with the consumption of water-derived H(2) like other methanogens. © 2012 Society for Applied Microbiology and Blackwell Publishing Ltd.

  14. Pitting growth modelling in buried oil and gas pipelines using statistical techniques; Modelado del crecimiento de picaduras en tuberias enterradas que transportan hidrocarburos utilizando tecnicas estadisticas

    Energy Technology Data Exchange (ETDEWEB)

    Velazquez, J. C.; Caleyo, F.; Valorm, A.; Hallen, J. M.

    2011-07-01

    New deterministic and stochastic predictive models are proposed for external pitting corrosion in underground pipelines. The deterministic model takes into consideration the local chemical and physical properties of the soil as well as the pipeline coating to predict the time dependence of pitting depth and rate in a range of soils. This model, based on results from a field study, was used to conduct Monte Carlo simulations that established the probability distribution of pitting depth and growth rate in the studied soils and their evolution over the life of the pipeline. In the last stage of the study, an empirical Markov chain-based stochastic model was developed for predicting the evolution of pitting corrosion depth and rate distributions from the observed properties of the soil. (Author) 18 refs.

  15. Research on the influence of ac current overflowing on grounding electrode corrosion

    Science.gov (United States)

    Liu, Guohua; Wu, Zhen; Li, Wei; Zhang, Zhanlong; Mei, Daojun

    2017-09-01

    In the power system, earth electrode is laid in the soil for current overflowing, to ensure secure and stable operation of power grid and electric accessory. Compared with general pipeline laid in the soil, earth electrode is under the circumstance of unbalanced grounding current of neutral point and electric field induced by high-voltage transmission line, so there is current straightly overflowing from electrode surface to the earth. Grounding current density carried by earth electrode is large, with an important effect on electrochemical corrosion of earth electrode in the soil. Based on the established corrosion model, this paper makes research on the influence of AC current overflowing on corrosion potential, current and deformation, without considering the effect of species diffusion. What is more, the relationship between the amount of corrosion deformation and the frequency of ground current is also studied.

  16. 77 FR 27438 - Certain Corrosion-Resistant Carbon Steel Flat Products From Korea: Final Results of Expedited...

    Science.gov (United States)

    2012-05-10

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From Korea: Final... third five-year sunset review of the countervailing duty order on certain corrosion-resistant carbon..., plated, or coated with corrosion-resistant metals such as zinc, aluminum, or zinc-, aluminum-, nickel- or...

  17. 77 FR 14501 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Science.gov (United States)

    2012-03-12

    ... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of... antidumping duty administrative review for certain corrosion-resistant carbon steel flat products (CORE) from... (POR) is August 1, 2009, through, July 31, 2010. \\1\\ See Certain Corrosion-Resistant Carbon Steel Flat...

  18. 75 FR 77615 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Science.gov (United States)

    2010-12-13

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon... administrative review of the antidumping duty order on corrosion-resistant carbon steel flat products from Korea..., 2010, the Department published the preliminary results of this review. See Certain Corrosion-Resistant...

  19. 77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

    Science.gov (United States)

    2012-05-30

    ... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-350 and 731-TA-616 and 618 (Third Review)] Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five-Year Reviews... corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion...

  20. 76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Science.gov (United States)

    2011-12-14

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... results of the administrative review of the countervailing duty order on corrosion-resistant carbon steel.... See Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

  1. 76 FR 69703 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Science.gov (United States)

    2011-11-09

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon... administrative review of the antidumping duty order on corrosion-resistant carbon steel flat products from Korea..., 2011, the Department published the preliminary results of this review. See Certain Corrosion-Resistant...

  2. 78 FR 19210 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2013-03-29

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... countervailing duty (CVD) order on corrosion-resistant carbon steel flat products from the Republic of Korea for... subsidies that result in de minimis net subsidy rates. \\1\\ See Corrosion-Resistant Carbon Steel Flat...

  3. 76 FR 3613 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Science.gov (United States)

    2011-01-20

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea (Korea) for the period of review (POR) January 1, 2008, through December 31, 2008. See Corrosion-Resistant Carbon Steel Flat...

  4. 76 FR 4291 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Partial Rescission of...

    Science.gov (United States)

    2011-01-25

    ... DEPARTMENT OF COMMERCE International Trade Administration [C-580-818] Corrosion-Resistant Carbon... Commerce (the Department) initiated an administrative review of the countervailing duty order on corrosion... partial revocation of the countervailing duty order on corrosion-resistant carbon steel flat products from...

  5. 78 FR 55057 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary Results of...

    Science.gov (United States)

    2013-09-09

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-580-816] Corrosion-Resistant Carbon... Department) is conducting an administrative review of the antidumping duty order on corrosion-resistant... the antidumping duty order on CORE from Korea was revoked effective this date. See Corrosion-Resistant...

  6. 77 FR 72827 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Final...

    Science.gov (United States)

    2012-12-06

    ... DEPARTMENT OF COMMERCE International Trade Administration [A-428-815 and A-580-816] Corrosion... the full third sunset reviews of the antidumping duty (``AD'') orders on certain corrosion- resistant... margins of dumping specified in the ``Final Results of Reviews'' section of this notice. \\1\\ Corrosion...

  7. Corrosion and anticorrosion. Industrial practice

    International Nuclear Information System (INIS)

    Beranger, G.; Mazille, H.

    2002-01-01

    This book comprises 14 chapters written with the collaboration of about 50 French experts of corrosion. It is complementary to another volume entitled 'corrosion of metals and alloys' and published by the same editor. This volume comprises two parts: part 1 presents the basic notions of corrosion phenomena, the properties of surfaces, the electrochemical properties of corrosion etc.. Part 2 describes the most frequent forms of corrosion encountered in industrial environments and corresponding to specific problems of protection: marine environment, atmospheric corrosion, galvanic corrosion, tribo-corrosion, stress corrosion etc.. The first 8 chapters (part 1) treat of the corrosion problems encountered in different industries and processes: oil and gas production, chemical industry, phosphoric acid industry, PWR-type power plants, corrosion of automobile vehicles, civil engineering and buildings, corrosion of biomaterials, non-destructive testing for the monitoring of corrosion. The other chapters (part 2) deal with anticorrosion and protective coatings and means: choice of materials, coatings and surface treatments, thick organic coatings and enamels, paints, corrosion inhibitors and cathodic protection. (J.S.)

  8. Continuous integrity evaluation of corroded pipelines using complemented FEA results – Part II: Procedure application

    International Nuclear Information System (INIS)

    Varga, László; Fekete, Gábor

    2017-01-01

    The general objective of this paper is to execute the continuous integrity evaluation of corroded pipelines with the developed procedure has been presented in the Part I. This aim was performed with a large dataset of complemented finite element analysis (FEA) results and burst test values can be found in the References. The numerical investigations have been done with an assumed sample-case taking spherical and spheroid shaped characteristic and mobile defects into account. The most important achievements are the supplemented ductile failure analysis, the continuous suitability of the weak link, the strain-based design criteria and the continuous integrity assessment diagrams. - Highlights: • Finite Element Analysis (FEA) examinations are performed for selection of a sample-case to investigate corrosion defects. • Serial calculations are carried out to determine the continuous suitability of the corroded pipeline sections. • We investigate the shape and size effects of corrosion defects on load carrying capacities (LCCs) of defective pipelines. • Continuous integrity assessment diagram (CIAD) showing the decreasing competent LCCs in the operation time is introduced. • Verification of the proposed method is performed by comparing the FEA results with burst pressure values measured.

  9. Environmental impact of oil transportation by tankers, pipelines, railway

    International Nuclear Information System (INIS)

    Tsitskishvili, M.S.; Chelidze, M.A.; Kaviladze, I.; Chkhartishvili, A.G.; Tsitskishvili, L.B.; Ninua, T.L.; Kordzaxia, G.I.; Gavasheli, L.; Petriashvili, E.T.; Alania, M.L.; Gigolashvili, Sh.Z.; Kordzakhia, M.O.; Chankotadze, P.

    2005-01-01

    Full text : Considering all types of risks (technical, operational, natural hazards (e.g. geo-hazards) and third party intrusion), the underground pipelines constructed in accordance with the international standards are the most safe and reliable system for oil transportation. Statistical data provided by CONCAWE and US Department of Transportation confirms that the pipeline related spills are rare and mainly related to the old pipelines. Georgia's experience yet confirms the general sound guess that the situation in our countries is not the same as in western Europe or USA and accordingly the CONCAWE statistical data can not be applied mechanically. Two spills (although small and manageable), during the recent 4 years and some discovered illegal hot-taps on the Baku-Supsa pipeline indicate that the issue of third party intrusion risks is much higher in the region and well organized security system is required to protect the pipeline from intentional damage. Of course the pipeline system can not function isolated and it is integrated with the other systems of oil transportation, mainly with off-shore terminals and tankers. The most significant of the recorded pollution damages are related to the tanker collisions (like Prestige and Exxon Valdez cases). The basic fact, which we would like to stress, is that the environmental risks related to the tanker collisions are much higher for such confined or semi-confined systems as Black and Caspian seas. The overloading of the Black Sea transportation capacity and especially its limiting narrow point - the Bosporus will inevitably lead in future to the implementation of the restrictive measures limiting transportation of oil by tankers in the Black Sea. Therefore, the role of the BTC pipeline as major transportation system will increase significantly. We consider that responsibility of the scientific society is to facilitate this process as soon as the BTC pipeline is functional. The railway transportation of oil is quite

  10. Preparation, characterization and application of some anti- corrosive molybdate pigments

    International Nuclear Information System (INIS)

    Abd El-Ghaffar, M.A.; El-Sawy, S.M.; Ahmed, N.M.

    2005-01-01

    Some molybdate pigments of single and mixed metal ions, namely, zinc, calcium and zinc-calcium molybdates were prepared, characterized and evaluated according to international standard methods. The evaluated pigments were incorporated in some paint formulations. The physicomechanical, chemical and corrosion protective properties of the paint films were measured; this was done in comparison with a commercial imported molybdate pigment. It was found that, the prepared pigments under investigation are fine white crystalline powders of suitable pigment properties. They can be successfully used as environmentally acceptable anti corrosive pigments. They can replace satisfactorily the similar commercial imported pigment and possess adequate or superior properties against corrosion

  11. Development of high productivity pipeline girth welding

    International Nuclear Information System (INIS)

    Yapp, David; Liratzis, Theocharis

    2010-01-01

    The trend for increased oil and gas consumption implies a growth of long-distance pipeline installations. Welding is a critical factor in the installation of pipelines, both onshore and offshore, and the rate at which the pipeline can be laid is generally determined by the speed of welding. This has resulted in substantial developments in pipeline welding techniques. Arc welding is still the dominant process used in practice, and forge welding processes have had limited successful application to date, in spite of large investments in process development. Power beam processes have also been investigated in detail and the latest laser systems now show promise for practical application. In recent years the use of high strength steels has substantially reduced the cost of pipeline installation, with X70 and X80 being commonly used. This use of high strength pipeline produced by thermomechanical processing has also been researched. They must all meet three requirments, high productivity, satisfactory weld properties, and weld quality

  12. The development of the strategy and plan for the decommissioning and abandonment of 36'' offshore oil export pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Matthews, Richard J. [PIMS of London Ltd, London, (United Kingdom); Galvez Reyes, Marco Antonio [PEMEX Refinacion, Veracruz, (Mexico)

    2010-07-01

    The decommissioning and abandonment of platforms and pipelines are big challenges for the pipeline industry. This paper presents a review of the decommissioning and abandonment processes based on a study case, the Rabon Grande pipeline system. First, the applicable international codes, standards and regulations associated with the decommissioning of pipelines are discussed. Next, this paper presents a review of the decommissioning and abandonment options and considerations available for the study case. The Rabon Grande pipeline system, which was shut down and isolated in 1990 pending decommissioning, is used as an example of applying decommissioning and abandonment best practice and establishing a realistic scope of work. A decommissioning plan is developed in light of these previous studies, followed by an environmental impact assessment. It is found that contrary to what was done in the case of the Rabon Grande pipeline, when a pipeline is to be shutdown, the best practice methodology is to temporally or fully decommission the system as soon as possible.

  13. Evaluation of corrosive behavior of SAE 5155 by corrosion environment

    International Nuclear Information System (INIS)

    An, Jae Pil; Park, Keyung Dong

    2005-01-01

    In this study, the influence of shot peening and corrosive condition for corrosion property was investigated on immersed in 3.5% NaCl, 10% HNO 3 + 3% HF, 6% FeCl 3 . The immersion test was performed on two kinds of specimen. The immersion periods was performed 30days. Corrosion potential, weight loss were investigated from experimental results. From test results, the effect of shot peening on the corrosion was evaluated

  14. Effect of CO2 partial pressure and different CO2 phases on carbon steel corrosion

    Science.gov (United States)

    Mahlobo, MGR; Premlall, K.; Olubambi, PA

    2017-12-01

    Carbon capture and storage (CCS) is the recent promising technology aimed at reducing greenhouse gas emission. Like many other developed technologies, CCS is faced with great challenges such as pipeline transportation failure due to corrosion. There are many factors contributing to steel corrosion during the pipeline transportation of carbon dioxide (CO2). This study focuses on CO2 partial pressure and different phases of CO2 as some of the factors contributing to steel corrosion. Carbon steel was used as a testing specimen. High pressure reactor was used in this study to compress CO2 from low to high pressures ultimately changing the CO2 from gaseous phase to gas/liquid phase (subcritical) and to dense phase (supercritical). Weight loss method was employed to determine the corrosion rate while scanning electron microscopy (SEM) and X-Ray diffraction (XRD) were used to study the carbon steel morphology and phase analysis. Using low magnification digital camera, the type of corrosion that took place on the carbon steel surface was identified.

  15. Lessons Learned from Developing and Operating the Kepler Science Pipeline and Building the TESS Science Pipeline

    Science.gov (United States)

    Jenkins, Jon M.

    2017-01-01

    The experience acquired through development, implementation and operation of the KeplerK2 science pipelines can provide lessons learned for the development of science pipelines for other missions such as NASA's Transiting Exoplanet Survey Satellite, and ESA's PLATO mission.

  16. Chile's pipelines - who's out in the cold?

    International Nuclear Information System (INIS)

    Bellhouse, G.

    1998-01-01

    There is a battle on in Northern Chile to supply the region with gas and electricity. Two pipelines and a transmission line are being built, but there is insufficient demand to merit the construction of all of these projects. It is widely believed that the first pipeline to be finished will be the overall winner, but the situation is not that simple. A more sensible conclusion could be the merger of the two pipeline projects, rationalising supply of gas to the region. (Author)

  17. Pipeline dreams face up to reality

    International Nuclear Information System (INIS)

    Ryan, Orla

    1999-01-01

    This article gives details of two gas pipelines which are expected to be built in Turkey to meet the estimated demand for gas. The Bluestream joint ENI/Gasprom project pipeline will convey Russian gas across the Black Sea to Turkey, and the PSG joint Bechtel/General Electric venture will bring gas from Turkmenistan to Turkey across the Caspian Sea. Construction of the pipelines and financing aspects are discussed. (uk)

  18. Final report of a coordinated research project on development of protocols for corrosion and deposit evaluation in large diameter pipes by radiography

    International Nuclear Information System (INIS)

    2008-01-01

    The International Atomic Energy Agency promotes Non-Destructive Testing (NDT) methodology and technology under its technical cooperation and research programs. Many developing Member States (MS) have established NDT groups which are active in training and certification of NDT specialists and in provision of services to industries. The reliability and safety of industrial equipment especially in petroleum, petrochemical and chemical industries, in power stations, desalination plants and urban gas installations are substantially influenced by degradation processes such as corrosion, erosion, deposits and blocking of pipes which might cause fire, leaks, reduced production or unpredictable and costly shutdowns due to repair and replacement. The condition of critical components in these industries can be monitored by the proper use of non destructive inspection methods even while the plant is in operation, thus making possible the planning of component replacements, repairs, deposit removal and shutdowns. Preventive and corrective maintenance averts the environment and the public from excessive risk of industrial disasters. One of the most important parameters in piping or pipelines to be monitored and measured is the loss of wall thickness due to corrosion. Radiography is an effective method of determining this loss. Radiography is also the method of choice to determine the amount of accumulated deposits and offers the advantage of being able to inspect the pipe without costly removal of insulation material often in harsh plant environment conditions (high temperature, elevated pressure, for example). Tangential radiography and Double Wall (density measurement) techniques are used. The principle of corrosion measurement or monitoring using tangential, film-based radiography is already known. Much of past experience, however, is limited to qualitative determination of internal defects; there are no standardized and universally recognized protocols, recommended practices

  19. Corrosion testing facilities in India

    International Nuclear Information System (INIS)

    Viswanathan, R.; Subramanian, Venu

    1981-01-01

    Major types of corrosion tests, establishment of specifications on corrosion testing and scope of their application in practice are briefly described. Important organizations in the world which publish specifications/standards are listed. Indian organizations which undertake corrosion testing and test facilities available at them are also listed. Finally in an appendix, a comprehensive list of specifications relevant to corrosion testing is given. It is arranged under the headings: environmental testing, humidity tests, salt spray/fog tests, immersion tests, specification corrosion phenomena, (tests) with respect to special corrosion media, (tests) with respect to specific corrosion prevention methods, and specific corrosion tests using electrical and electrochemical methods (principles). Each entry in the list furnishes information about: nature of the test, standard number, and its specific application. (M.G.B.)

  20. Corrosion inhibitors for concrete bridges.

    Science.gov (United States)

    2004-12-01

    Deicing salts and salt-water spray can cause serious corrosion problems for reinforced concrete bridge structures. : These problems can lead to costly and labor-intensive repair and even replacement of the structure. Surface applied : corrosion inhib...

  1. Modelling reinforcement corrosion in concrete

    DEFF Research Database (Denmark)

    Michel, Alexander; Geiker, Mette Rica; Stang, Henrik

    2012-01-01

    A physio-chemical model for the simulation of reinforcement corrosion in concrete struc-tures was developed. The model allows for simulation of initiation and subsequent propaga-tion of reinforcement corrosion. Corrosion is assumed to be initiated once a defined critical chloride threshold is rea......, a numerical example is pre-sented, that illustrates the formation of corrosion cells as well as propagation of corrosion in a reinforced concrete structure.......A physio-chemical model for the simulation of reinforcement corrosion in concrete struc-tures was developed. The model allows for simulation of initiation and subsequent propaga-tion of reinforcement corrosion. Corrosion is assumed to be initiated once a defined critical chloride threshold...

  2. Acoustic system for communication in pipelines

    Science.gov (United States)

    Martin, II, Louis Peter; Cooper, John F [Oakland, CA

    2008-09-09

    A system for communication in a pipe, or pipeline, or network of pipes containing a fluid. The system includes an encoding and transmitting sub-system connected to the pipe, or pipeline, or network of pipes that transmits a signal in the frequency range of 3-100 kHz into the pipe, or pipeline, or network of pipes containing a fluid, and a receiver and processor sub-system connected to the pipe, or pipeline, or network of pipes containing a fluid that receives said signal and uses said signal for a desired application.

  3. Fluid mixing with a pipeline tee

    Energy Technology Data Exchange (ETDEWEB)

    Sroka, L.M.; Forney, L.J. (Georgia Inst. of Tech., Atlanta, GA (USA)); Forney, L.J. (Georgia Inst. of Tech., Atlanta, GA (USA))

    1988-01-01

    The pipeline mixing of two fluid streams by turbulent jet injection normal to the pipeline has been studied theoretically and experimentally. A simple scaling law for the second moment of the tracer concentration within the pipeline is proposed for the first fifteen pipe diameters downstream from the injection point. The similarity solution is derived by assuming that the tracer diffuses in a weak compound jet moving parallel to the pipeline axis. The theoretical results are correlated with all of the available experimental measurements. The results indicate that the second moment of the tracer concentration decreases with increasing jet momentum and distance from the injection point.

  4. Transmission pipeline calculations and simulations manual

    CERN Document Server

    Menon, E Shashi

    2014-01-01

    Transmission Pipeline Calculations and Simulations Manual is a valuable time- and money-saving tool to quickly pinpoint the essential formulae, equations, and calculations needed for transmission pipeline routing and construction decisions. The manual's three-part treatment starts with gas and petroleum data tables, followed by self-contained chapters concerning applications. Case studies at the end of each chapter provide practical experience for problem solving. Topics in this book include pressure and temperature profile of natural gas pipelines, how to size pipelines for specified f

  5. Tubular lining material for pipelines having bends

    Energy Technology Data Exchange (ETDEWEB)

    Moringa, A.; Sakaguchi, Y.; Hyodo, M.; Yagi, I.

    1987-03-24

    A tubular lining material for pipelines having bends or curved portions comprises a tubular textile jacket made of warps and wefts woven in a tubular form overlaid with a coating of a flexible synthetic resin. It is applicable onto the inner surface of a pipeline having bends or curved portions in such manner that the tubular lining material with a binder onto the inner surface thereof is inserted into the pipeline and allowed to advance within the pipeline, with or without the aid of a leading rope-like elongated element, while turning the tubular lining material inside out under fluid pressure. In this manner the tubular lining material is applied onto the inner surface of the pipeline with the binder being interposed between the pipeline and the tubular lining material. The lining material is characterized in that a part of all of the warps are comprised of an elastic yarn around which, over the full length thereof, a synthetic fiber yarn or yarns have been left-and/or right-handedly coiled. This tubular lining material is particularly suitable for lining a pipeline having an inner diameter of 25-200 mm and a plurality of bends, such as gas service pipelines or house pipelines, without occurrence of wrinkles in the lining material in a bend.

  6. Thermal expansion absorbing structure for pipeline

    International Nuclear Information System (INIS)

    Nagata, Takashi; Yamashita, Takuya.

    1995-01-01

    A thermal expansion absorbing structure for a pipeline is disposed to the end of pipelines to form a U-shaped cross section connecting a semi-circular torus shell and a short double-walled cylindrical tube. The U-shaped longitudinal cross-section is deformed in accordance with the shrinking deformation of the pipeline and absorbs thermal expansion. Namely, since the central lines of the outer and inner tubes of the double-walled cylindrical tube deform so as to incline, when the pipeline is deformed by thermal expansion, thermal expansion can be absorbed by a simple configuration thereby enabling to contribute to ensure the safety. Then, the entire length of the pipeline can greatly be shortened by applying it to the pipeline disposed in a high temperature state compared with a method of laying around a pipeline using only elbows, which has been conducted so far. Especially, when it is applied to a pipeline for an FBR-type reactor, the cost for the construction of a facility of a primary systems can greater be reduced. In addition, it can be applied to a pipeline for usual chemical plants and any other structures requiring absorption of deformation. (N.H.)

  7. East, West German gas pipeline grids linked

    International Nuclear Information System (INIS)

    Anon.

    1992-01-01

    This paper reports that Ruhrgas AG, Essen, has started up the first large diameter gas pipeline linking the gas grids of former East and West Germany. Ruhrgas last month placed in service a 40 in., 70 km line at Vitzeroda, near Eisenach, linking a new Ruhrgas pipeline in Hesse state with a 330 km gas pipeline built last year in Thuringia and Saxony states by Erdgasversorgungs GmbH (EVG), Leipzig. The new link enables pipeline operator EVG to receive 70 bcf/year of western European gas via Ruhrgas, complementing the 35 bcf/year of gas coming from the Commonwealth of Independent States via Verbundnetz Gas AG (VNG), Leipzig

  8. A quick guide to pipeline engineering

    CERN Document Server

    Alkazraji, D

    2008-01-01

    Pipeline engineering requires an understanding of a wide range of topics. Operators must take into account numerous pipeline codes and standards, calculation approaches, and reference materials in order to make accurate and informed decisions.A Quick Guide to Pipeline Engineering provides concise, easy-to-use, and accessible information on onshore and offshore pipeline engineering. Topics covered include: design; construction; testing; operation and maintenance; and decommissioning.Basic principles are discussed and clear guidance on regulations is provided, in a way that will

  9. Markov Chain Models for the Stochastic Modeling of Pitting Corrosion

    Directory of Open Access Journals (Sweden)

    A. Valor

    2013-01-01

    Full Text Available The stochastic nature of pitting corrosion of metallic structures has been widely recognized. It is assumed that this kind of deterioration retains no memory of the past, so only the current state of the damage influences its future development. This characteristic allows pitting corrosion to be categorized as a Markov process. In this paper, two different models of pitting corrosion, developed using Markov chains, are presented. Firstly, a continuous-time, nonhomogeneous linear growth (pure birth Markov process is used to model external pitting corrosion in underground pipelines. A closed-form solution of the system of Kolmogorov's forward equations is used to describe the transition probability function in a discrete pit depth space. The transition probability function is identified by correlating the stochastic pit depth mean with the empirical deterministic mean. In the second model, the distribution of maximum pit depths in a pitting experiment is successfully modeled after the combination of two stochastic processes: pit initiation and pit growth. Pit generation is modeled as a nonhomogeneous Poisson process, in which induction time is simulated as the realization of a Weibull process. Pit growth is simulated using a nonhomogeneous Markov process. An analytical solution of Kolmogorov's system of equations is also found for the transition probabilities from the first Markov state. Extreme value statistics is employed to find the distribution of maximum pit depths.

  10. EVALUATION OF CORROSION COST OF CRUDE OIL PROCESSING INDUSTRY

    Directory of Open Access Journals (Sweden)

    ADESANYA A.O.

    2012-08-01

    Full Text Available Crude oil production industry as the hub of Nigeria Economy is not immune to the global financial meltdown being experienced world over which have resulted in a continual fall of oil price. This has necessitated the need to reduce cost of production. One of the major costs of production is corrosion cost, hence, its evaluation. This research work outlined the basic principles of corrosion prevention, monitoring and inspection and attempted to describe ways in which these measures may be adopted in the context of oil production. A wide range of facilities are used in crude oil production making it difficult to evaluate precisely the extent of corrosion and its cost implication. In this study, cost of corrosion per barrel was determined and the annualized value of corrosion cost was also determined using the principles of engineering economy and results analyzed using descriptive statistics. The results showed that among the corrosion prevention methods identified, the use of chemical treatment gave the highest cost contribution (81% of the total cost of prevention while coating added 19%. Cleaning pigging and cathodic protection gave no cost. The contribution of corrosion maintenance methods are 60% for repairs and 40% for replacement. Also among the corrosion monitoring and inspection identified, NDT gave the highest cost contribution of 41% of the total cost, followed by coating survey (34%. Cathodic protection survey and crude analysis gives the lowest cost contribution of 19% and 6% respectively. Corrosion control cost per barrel was found to be 77 cent/barrel. The significance of this cost was not much due to high price of crude oil in the international market. But the effect of corrosion in crude oil processing takes its toll on crude oil production (i.e. deferment.

  11. Operational Challenges in Gas-To-Liquid (GTL) Transportation Through Trans Alaska Pipeline System (TAPS)

    Energy Technology Data Exchange (ETDEWEB)

    Godwin A. Chukwu; Santanu Khataniar; Shirish Patil; Abhijit Dandekar

    2006-06-30

    Oil production from Alaskan North Slope oil fields has steadily declined. In the near future, ANS crude oil production will decline to such a level (200,000 to 400,000 bbl/day) that maintaining economic operation of the Trans-Alaska Pipeline System (TAPS) will require pumping alternative products through the system. Heavy oil deposits in the West Sak and Ugnu formations are a potential resource, although transporting these products involves addressing important sedimentation issues. One possibility is the use of Gas-to-Liquid (GTL) technology. Estimated recoverable gas reserves of 38 trillion cubic feet (TCF) on the North Slope of Alaska can be converted to liquid with GTL technology and combined with the heavy oils for a product suitable for pipeline transport. Issues that could affect transport of this such products through TAPS include pumpability of GTL and crude oil blends, cold restart of the pipeline following a prolonged winter shutdown, and solids deposition inside the pipeline. This study examined several key fluid properties of GTL, crude oil and four selected blends under TAPS operating conditions. Key measurements included Reid Vapor Pressure, density and viscosity, PVT properties, and solids deposition. Results showed that gel strength is not a significant factor for the ratios of GTL-crude oil blend mixtures (1:1; 1:2; 1:3; 1:4) tested under TAPS cold re-start conditions at temperatures above - 20 F, although Bingham fluid flow characteristics exhibited by the blends at low temperatures indicate high pumping power requirements following prolonged shutdown. Solids deposition is a major concern for all studied blends. For the commingled flow profile studied, decreased throughput can result in increased and more rapid solid deposition along the pipe wall, resulting in more frequent pigging of the pipeline or, if left unchecked, pipeline corrosion.

  12. Carbon steel corrosion induced by sulphate-reducing bacteria in artificial seawater: electrochemical and morphological characterizations

    Energy Technology Data Exchange (ETDEWEB)

    Paula, Mariana Silva de; Goncalves, Marcia Monteiro Machado; Rola, Monick Alves da Cruz; Maciel, Diana Jose; Senna, Lilian Ferreira de; Lago, Dalva Cristina Baptista do, E-mail: sdp.mari@gmail.com, E-mail: marciamg@uerj.br, E-mail: monickcruz@yahoo.com.br, E-mail: dijmaciel@gmail.com, E-mail: lsenna@uerj.br, E-mail: dalva@uerj.br [Universidade do Estado do Rio de Janeiro (UERJ), Rio de Janeiro, RJ (Brazil). Instituto de Quimica

    2016-10-15

    In this work, the corrosion behavior of carbon steel AISI 1020 was evaluated in artificial seawater in the presence of mixed sulfate-reducing bacteria (SRB) culture isolated from the rust of a pipeline. The corrosion evaluation was performed by electrochemical techniques (open circuit potential (E{sub ocp}), polarization curves and electrochemical impedance spectroscopy (EIS)), while the formation of a biofilm and corrosion products were observed by scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS). The presence of SRB in the medium shifted the open circuit potential to more positive values and increased the corrosion rate of the steel. Electrochemical and morphological techniques confirmed the presence of a biofilm on the steel surface. EDS spectra data showed the presence of sulfur in the corrosion products. After removing the biofilm, localized corrosion was observed on the surface, confirming that localized corrosion had occurred. The biogenic sulfide may lead to the formation of galvanic cells and contributes to cathodic depolarization. (author)

  13. Corrosion-resistant metal surfaces

    Science.gov (United States)

    Sugama, Toshifumi [Wading River, NY

    2009-03-24

    The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

  14. Atmospheric corrosion of mild steel

    OpenAIRE

    Morcillo, M.; de la Fuente, D.; Díaz, I.; Cano, H.

    2011-01-01

    The atmospheric corrosion of mild steel is an extensive topic that has been studied by many authors in different regions throughout the world. This compilation paper incorporates relevant publications on the subject, in particular about the nature of atmospheric corrosion products, mechanisms of atmospheric corrosion and kinetics of the atmospheric corrosion process, paying special attention to two matters upon which relatively less information has been published: a) the morphology of steel c...

  15. Atmospheric corrosion of mild steel

    OpenAIRE

    Morcillo, Manuel; Fuente, Daniel de la; Díaz, Iván; Cano, H.

    2011-01-01

    The atmospheric corrosion of mild steel is an extensive topic that has been studied by many authors in different regions throughout the world. This compilation paper incorporates relevant publications on the subject, in particular about the nature of atmospheric corrosion products, mechanisms of atmospheric corrosion and kinetics of the atmospheric corrosion process, paying special attention to two matters upon which relatively less information has been published: a) the morpholog...

  16. PipelineDog: a simple and flexible graphic pipeline construction and maintenance tool.

    Science.gov (United States)

    Zhou, Anbo; Zhang, Yeting; Sun, Yazhou; Xing, Jinchuan

    2017-11-23

    Analysis pipelines are an essential part of bioinformatics research, and ad hoc pipelines are frequently created by researchers for prototyping and proof-of-concept purposes. However, most existing pipeline management system or workflow engines are too complex for rapid prototyping or learning the pipeline concept. A lightweight, user-friendly, and flexible solution is thus desirable. In this study, we developed a new pipeline construction and maintenance tool, PipelineDog. This is a web-based integrated development environment with a modern web graphical user interface. It offers cross-platform compatibility, project management capabilities, code formatting and error checking functions, and an online repository. It uses an easy-to-read/write script system that encourages code reuse. With the online repository, it also encourages sharing of pipelines, which enhances analysis reproducibility and accountability. For most users, PipelineDog requires no software installation. Overall, this web application provides a way to rapidly create and easily manage pipelines. PipelineDog web app is freely available at http://web.pipeline.dog. The command line version is available at http://www.npmjs.com/package/pipelinedog, and online repository at http://repo.pipeline.dog. ysun@kean.edu or xing@biology.rutgers.edu. Supplementary data are available at Bioinformatics online. © The Author (2017). Published by Oxford University Press. All rights reserved. For Permissions, please email: journals.permissions@oup.com

  17. Addressing the workforce pipeline challenge

    Energy Technology Data Exchange (ETDEWEB)

    Leonard Bond; Kevin Kostelnik; Richard Holman

    2006-11-01

    A secure and affordable energy supply is essential for achieving U.S. national security, in continuing U.S. prosperity and in laying the foundations to enable future economic growth. To meet this goal the next generation energy workforce in the U.S., in particular those needed to support instrumentation, controls and advanced operations and maintenance, is a critical element. The workforce is aging and a new workforce pipeline, to support both current generation and new build has yet to be established. The paper reviews the challenges and some actions being taken to address this need.

  18. Plastics for corrosion inhibition

    CERN Document Server

    Goldade, Victor A; Makarevich, Anna V; Kestelman, Vladimir N

    2005-01-01

    The development of polymer composites containing inhibitors of metal corrosion is an important endeavour in modern materials science and technology. Corrosion inhibitors can be located in a polymer matrix in the solid, liquid or gaseous phase. This book details the thermodynamic principles for selecting these components, their compatibility and their effectiveness. The various mechanisms of metal protection – barrier, inhibiting and electromechanical – are considered, as are the conflicting requirements placed on the structure of the combined material. Two main classes of inhibited materials (structural and films/coatings) are described in detail. Examples are given of structural plastics used in friction units subjected to mechano-chemical wear and of polymer films/coatings for protecting metal objects against corrosion.

  19. Multi-diameter pigging: factors affecting the design and selection of pigging tools for multi-diameter pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Dawson, Karl [Pipeline Engineering and Supply Co. Ltd., Richmond, NY (United States)

    2009-07-01

    This paper will consider the process involved in pigging tool selection for pipelines with two or more significant internal diameters which require pigging tools capable of negotiating the different internal diameters whilst also carrying out the necessary pipeline cleaning operation. The paper will include an analysis of pipeline features that affect pigging tool selection and then go on to look at other variables that determine the pigging tool design; this will include a step by step guide outlining how the tool is designed, the development of prototype pigs and the importance of testing and validation prior to final deployment in operational pigging programmes. (author)

  20. Pipelines inspection robots; Robos para inspecao de linhas de servico

    Energy Technology Data Exchange (ETDEWEB)

    Archila Diaz, John Faber; Dutra, Max Suell [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE). Lab. de Robotica

    2008-07-01

    One of the problems existing in the area of maintenance of systems for the transport of mass and / or energy is to examine the integrity of the lines of service in the basic infrastructure of cities and industries. For the development of maintenance, whether predictive, preventive or corrective is necessary to conduct the inspection of these lines. To carry out this task is necessary count on help of appropriate technological tools. The main tools for inspection of service lines come from the area of external inspection of pipelines and are also in development, the problem happens when we need to achieve internal or external failures in places of difficult access, and move the inspection equipment to places where it's going to fail. In these cases it is necessary to the use of mechatronic systems, more specifically robotic systems, which may be developed for inspection. This paper aims to present the main robotic systems used for inspection, especially for internal inspection of pipelines. These systems have been developed by the research groups in Brazil, Japan, and Belgium among others, giving up a classification of robots for inspection of pipelines and the main features necessary for its project. (author)