WorldWideScience

Sample records for internal pipeline corrosion

  1. Internal corrosion control of northern pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Papavinasam, S.

    2005-02-01

    The general causes of internal corrosion in pipelines were discussed along with the methods to control them. Efficient methods are needed to determine chemical efficiency for mitigating internal corrosion in transmission pipelines, particularly those used in environmentally sensitive regions in the Arctic where harsh environmental conditions prevail. According to the Office of Pipeline Safety, 15 per cent of pipeline failures in the United States from 1994 to 2000 were caused by internal corrosion. Since pipelines in the United States are slightly older than Canadian pipelines, internal corrosion is a significant issue from a Canadian perspective. There are 306,618 km of energy-related pipelines in western Canada. Between April 2001 and March 2002 there were 808 failures, of which 425 failures resulted from internal corrosion. The approach to control internal corrosion comprises of dehydrating the gases at production facilities; controlling the quality of corrosive gases such as carbon dioxide and hydrogen sulphide; and, using internal coatings. The approaches to control internal corrosion are appropriate, when supplemented by adequate integrity management program to ensure that corrosive liquids do not collect, over the operational lifetime of the pipelines, at localized areas. It was suggested that modeling of pipeline operations may need improvement. This paper described the causes, prediction and control of internal pitting corrosion. It was concluded that carbon steel equipment can continue to be used reliably and safely as pipeline materials for northern pipelines if the causes that lead to internal corrosion are scientifically and accurately predicted, and if corrosion inhibitors are properly evaluated and applied. 5 figs.

  2. Internal Corrosion Detection in Liquids Pipelines

    Science.gov (United States)

    2012-01-01

    PHMSA project DTRS56-05-T-0005 "Development of ICDA for Liquid Petroleum Pipelines" led to the development of a Direct Assessment (DA) protocol to prioritize locations of possible internal corrosion. The underlying basis LP-ICDA is simple; corrosion ...

  3. REMOTE DETECTION OF INTERNAL PIPELINE CORROSION USING FLUIDIZED SENSORS

    Energy Technology Data Exchange (ETDEWEB)

    Narasi Sridhar; Garth Tormoen; Ashok Sabata

    2005-10-31

    Pipelines present a unique challenge to monitoring because of the great geographical distances they cover, their burial depth, their age, and the need to keep the product flowing without much interruption. Most other engineering structures that require monitoring do not pose such combined challenges. In this regard, a pipeline system can be considered analogous to the blood vessels in the human body. The human body has an extensive ''pipeline'' through which blood and other fluids are transported. The brain can generally sense damage to the system at any location and alert the body to provide temporary repair, unless the damage is severe. This is accomplished through a vast network of fixed and floating sensors combined with a vast and extremely complex communication/decision making system. The project described in this report mimics the distributed sensor system of our body, albeit in a much more rudimentary fashion. Internal corrosion is an important factor in pipeline integrity management. At present, the methods to assess internal corrosion in pipelines all have certain limitations. In-line inspection tools are costly and cannot be used in all pipelines. Because there is a significant time interval between inspections, any impact due to upsets in pipeline operations can be missed. Internal Corrosion Direct Assessment (ICDA) is a procedure that can be used to identify locations of possible internal corrosion. However, the uncertainties in the procedure require excavation and location of damage using more detailed inspection tools. Non-intrusive monitoring techniques can be used to monitor internal corrosion, but these tools also require pipeline excavation and are limited in the spatial extent of corrosion they can examine. Therefore, a floating sensor system that can deposit at locations of water accumulation and communicate the corrosion information to an external location is needed. To accomplish this, the project is divided into four main

  4. Underground pipeline corrosion

    CERN Document Server

    Orazem, Mark

    2014-01-01

    Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, n

  5. On-line internal corrosion monitoring and data management for remote pipelines: a technology update

    Energy Technology Data Exchange (ETDEWEB)

    Wold, Kjell; Stoen, Roar; Jenssen, Hallgeir [Roxar Flow Measurement AS, Stavanger (Norway); Carvalho, Anna Maria [Roxar do Brasil Ltda., Rio de Janeiro, RJ (Brazil)

    2009-07-01

    Internal corrosion monitoring of remote pipelines can be costly and demanding on resources. Online and non-intrusive monitoring directly on the pipe wall can improve the quality of measurements, make installation more convenient and allow more efficient communication of data. The purpose of this paper is to describe a non-intrusive technology, and show examples on field installations of the system. Furthermore, the non-intrusive technology data can be stored, interpreted and combined with conventional (intrusive) system information, in order to get a full picture of internal corrosion profile, corrosion rate and trends regarding the pipeline being monitored. (author)

  6. Monitoring internal corrosion in natural gas pipelines; Monitoracao da corrosao interna em gasodutos

    Energy Technology Data Exchange (ETDEWEB)

    Nobrega, Ana C.V.; Silva, Djalma R.; Pimenta, Gutemberg S. [Universidade Federal do Rio Grande do Norte, Natal, RN (Brazil); Barbosa, Andrea F.F. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas

    2003-07-01

    For susceptibilities to the corrosion of the pipelines and equipment made in carbon steel and used by the natural gas, it makes be necessary to identify the acting corrosive agents and monitoring them along time, controlling failures for internal corrosion. Also, of that process it origins the black powder (solid particles) that can not commit the structural integrity of the equipment, but it can also bring the company other implications very serious, like quality of the sold product, as well as stops due to blockages and wastes for erosion of the equipment. The monitoring methodology and control of the corrosion in field consisted of the use of corrosion test equipment, chemical characterization of samples of black powder and liquids and analysis of the operational data of processes and plants. Like this, it was identified for the gas pipeline in analysis the most responsible parameters for the corrosive action of the fluid, establishing a controlling methodology and operational actions to maintain the corrosion rates at safe levels and structural warranty of the same. (author)

  7. DEVELOPMENT OF AN ENVIRONMENTALLY BENIGN MICROBIAL INHIBITOR TO CONTROL INTERNAL PIPELINE CORROSION

    Energy Technology Data Exchange (ETDEWEB)

    Bill W. Bogan; Brigid M. Lamb; John J. Kilbane II

    2004-10-30

    The overall program objective is to develop and evaluate environmentally benign agents or products that are effective in the prevention, inhibition, and mitigation of microbially influenced corrosion (MIC) in the internal surfaces of metallic natural gas pipelines. The goal is to develop one or more environmentally benign (a.k.a. ''green'') products that can be applied to maintain the structure and dependability of the natural gas infrastructure. Previous testing indicated that the growth, and the metal corrosion caused by pure cultures of sulfate reducing bacteria were inhibited by hexane extracts of some pepper plants. This quarter tests were performed to determine if chemical compounds other than pepper extracts could inhibit the growth of corrosion-associated microbes and to determine if pepper extracts and other compounds can inhibit corrosion when mature biofilms are present. Several chemical compounds were shown to be capable of inhibiting the growth of corrosion-associated microorganisms, and all of these compounds limited the amount of corrosion caused by mature biofilms to a similar extent. It is difficult to control corrosion caused by mature biofilms, but any compound that disrupts the metabolism of any of the major microbial groups present in corrosion-associated biofilms shows promise in limiting the amount/rate of corrosion.

  8. Web-based continuous internal corrosion monitoring of a sweet natural gas pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Cauchi, Sam; Vorozcovs, Andrew [Fiber Optic Systems Technology Inc. (FOX-TEK), Bedford, Nova Scotia (Canada)

    2009-07-01

    Inspection of pipelines susceptible to internal corrosion is a key ingredient in maintaining their reliable throughput. While conventional inspection consisting of in line inspection, radiography and ultrasound remain the mainstay of most integrity programs, challenging circumstances in some cases make the availability of such data inadequate, cost prohibitive, and at times entirely unavailable. These scenarios include aggressive internal corrosion, expensive excavation conditions, low or stagnant flow, and non-piggable pipeline segments. While some gas pipelines in these circumstances are considered relatively low risk and low consequence, due to the significant reclamation costs and cleanup time associated with liquid pipelines, those areas identified as being high-risk are often high-consequence and thus require a specialized inspection solution. For areas deemed to be at high-risk, or areas of low-risk with high consequence, Electrical Field Mapping (EFM) has provided a practical solution to safe operation without introducing expensive and potentially dangerous dig programs. Historically, however, this inspection approach has required manual data acquisition as part of a scheduled EFM site visit schedule. Due to the tedious nature of this data acquisition approach, the remoteness of some pipeline inspection sites and the complexity of data analysis, it has been difficult to closely monitor the most critical assets on a continuous basis. The manual component of this approach also often eliminates EFM as a practical solution due to lack of properly trained personnel. In this paper, we will discuss a new approach to data acquisition where data is acquired, transmitted, analyzed, and displayed completely automatically and remotely with virtually no human overhead or recurring operating costs. An overview of the PinPoint monitoring setup covering 180 degrees of pipe circumference is described. This advanced EFM system allows operators to observe, essentially in real

  9. Treatment screening for internal corrosion control of PETROBRAS oil pipelines; Selecao de tratamento para controle da corrosao interna de oleodutos da PETROBRAS

    Energy Technology Data Exchange (ETDEWEB)

    Andrade, Cynthia de Azevedo; Muller, Eduardo Gullo [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Antunes, Warlley Ligorio; Shioya, Nilce Hiromi; Salvador, Angelica Dias [PETROBRAS, RJ (Brazil). Unidade de Negocios da Bacia de Campos

    2005-07-01

    The use of corrosion inhibitors is spread out in oil and gas industry and is the most common methodology to control pipeline internal corrosion. However, their effectiveness depends on the pipeline material, inhibitor composition, flow type and scale characteristics. When a pipeline has heavy scale deposits, thick bacterial biofilm, or oxygen contamination, the corrosion control via filmic inhibitors is not effective. So, the only way to control internal corrosion of an oil pipeline is to primary identifies the corrosive agent and the main corrosion mechanism. The monitoring of the inhibitor efficiency and the determination of minimal residual concentration to prevent corrosion, are also fundamental. In this paper, is presented the criteria used to identify the main corrosion mechanism of oil pipelines, the treatment proposed in each case and the techniques employed in real time corrosion monitoring. (author)

  10. EVELOPMENT OF AN ENVIRONMENTALLY BENIGN MICROBIAL INHIBITOR TO CONTROL INTERNAL PIPELINE CORROSION

    Energy Technology Data Exchange (ETDEWEB)

    Bill W. Bogan; Wendy R. Sullivan; Kristine M. H. Cruz; Kristine L. Lowe; John J. Kilbane II

    2004-04-30

    The overall program objective is to develop and evaluate environmentally benign agents or products that are effective in the prevention, inhibition, and mitigation of microbially influenced corrosion (MIC) in the internal surfaces of metallic natural gas pipelines. The goal is to develop one or more environmentally benign (a.k.a. ''green'') products that can be applied to maintain the structure and dependability of the natural gas infrastructure. Previous testing of pepper extracts resulted in preliminary data indicating that some pepper extracts inhibit the growth of some corrosion-associated microorganisms. This quarter additional tests were performed to more specifically investigate the ability of three pepper extracts to inhibit the growth, and to influence the metal corrosion caused by two microbial species: Desulfovibrio vulgaris, and Comomonas denitrificans. All three pepper extracts rapidly killed Desulfovibrio vulgaris, but did not appear to inhibit Comomonas denitrificans. While corrosion rates were at control levels in experiments with Desulfovibrio vulgaris that received pepper extract, corrosion rates were increased in the presence of Comomonas denitrificans plus pepper extract. Further testing with a wider range of pure bacterial cultures, and more importantly, with mixed bacterial cultures should be performed to determine the potential effectiveness of pepper extracts to inhibit MIC.

  11. DEVELOPMENT OF AN ENVIRONMENTALLY BENIGN MICROBIAL INHIBITOR TO CONTROL INTERNAL PIPELINE CORROSION

    Energy Technology Data Exchange (ETDEWEB)

    Bill W. Bogan; Brigid M. Lamb; Gemma Husmillo; Kristine Lowe; J. Robert Paterek; John J. Kilbane II

    2004-12-01

    The overall program objective is to develop and evaluate environmentally benign agents or products that are effective in the prevention, inhibition, and mitigation of microbially influenced corrosion (MIC) in the internal surfaces of metallic natural gas pipelines. The goal is to develop one or more environmentally benign (a.k.a. ''green'') products that can be applied to maintain the structure and dependability of the natural gas infrastructure. Various chemicals that inhibit the growth and/or the metabolism of corrosion-associated microbes such as sulfate reducing bacteria, denitrifying bacteria, and methanogenic bacteria were evaluated to determine their ability to inhibit corrosion in experiments utilizing pure and mixed bacterial cultures, and planktonic cultures as well as mature biofilms. Planktonic cultures are easier to inhibit than mature biofilms but several compounds were shown to be effective in decreasing the amount of metal corrosion. Of the compounds tested hexane extracts of Capsicum pepper plants and molybdate were the most effective inhibitors of sulfate reducing bacteria, bismuth nitrate was the most effective inhibitor of nitrate reducing bacteria, and 4-((pyridine-2-yl)methylamino)benzoic acid (PMBA) was the most effective inhibitor of methanogenic bacteria. All of these compounds were demonstrated to minimize corrosion due to MIC, at least in some circumstances. The results obtained in this project are consistent with the hypothesis that any compound that disrupts the metabolism of any of the major microbial groups present in corrosion-associated biofilms shows promise in limiting the amount/rate of corrosion. This approach of controlling MIC by controlling the metabolism of biofilms is more environmentally benign than the current approach involving the use of potent biocides, and warrants further investigation.

  12. DEVELOPMENT OF AN ENVIRONMENTALLY BENIGN MICROBIAL INHIBITOR TO CONTROL INTERNAL PIPELINE CORROSION

    Energy Technology Data Exchange (ETDEWEB)

    Kristine L. Lowe; Bill W. Bogan; Wendy R. Sullivan; Kristine Mila H. Cruz; Brigid M. Lamb; John J. Kilbane II

    2004-07-30

    The overall program objective is to develop and evaluate environmentally benign agents or products that are effective in the prevention, inhibition, and mitigation of microbially influenced corrosion (MIC) in the internal surfaces of metallic natural gas pipelines. The goal is to develop one or more environmentally benign (a.k.a. ''green'') products that can be applied to maintain the structure and dependability of the natural gas infrastructure. Previous testing indicated that the growth, and the metal corrosion caused by pure cultures of sulfate reducing bacteria were inhibited by hexane extracts of some pepper plants. This quarter tests were performed with mixed bacterial cultures obtained from natural gas pipelines. Treatment with the pepper extracts affected the growth and metabolic activity of the microbial consortia. Specifically, the growth and metabolism of sulfate reducing bacteria was inhibited. The demonstration that pepper extracts can inhibit the growth and metabolism of sulfate reducing bacteria in mixed cultures is a significant observation validating a key hypothesis of the project. Future tests to determine the effects of pepper extracts on mature/established biofilms will be performed next.

  13. DEVELOPMENT OF AN ENVIRONMENTALLY BENIGN MICROBIAL INHIBITOR TO CONTROL INTERNAL PIPELINE CORROSION

    Energy Technology Data Exchange (ETDEWEB)

    J. Robert Paterek; Gemma Husmillo

    2002-07-01

    The overall program objective is to develop and evaluate environmental benign agents or products that are effective in the prevention, inhibition, and mitigation of microbially influenced corrosion (MIC) in the internal surfaces of metallic natural gas pipelines. The goal is one or more environmental benign, a.k.a. ''green'' products that can be applied to maintain the structure and dependability of the natural gas infrastructure. Capsicum sp. extracts and pure compounds were screened for their antimicrobial activity against MIC causing bacteria. Studies on the ability of these compounds to dissociate biofilm from the substratum were conducted using microtiter plate assays. Tests using laboratory scale pipeline simulators continued. Preliminary results showed that the natural extracts possess strong antimicrobial activity being comparable to or even better than the pure compounds tested against strains of sulfate reducers. Their minimum inhibitory concentrations had been determined. It was also found that they possess bactericidal properties at minimal concentrations. Biofilm dissociation activity as assessed by microtiter plate assays demonstrated varying degrees of differences between the treated and untreated group with the superior performance of the extracts over pure compounds. Such is an indication of the possible benefits that could be obtained from these natural products. Confirmatory experiments are underway.

  14. Generating pipeline networks for corrosion assessment

    Energy Technology Data Exchange (ETDEWEB)

    Ferguson, J. [Cimarron Engineering Ltd., Calgary, AB (Canada)

    2008-07-01

    Production characteristics and gas-fluid compositions of fluids must be known in order to assess pipelines for internal corrosion risk. In this study, a gathering system pipeline network was built in order to determine corrosion risk for gathering system pipelines. Connections were established between feeder and collector lines in order measure upstream production and the weighted average of the upstream composition of each pipeline in the system. A Norsok M-506 carbon dioxide (CO{sub 2}) corrosion rate model was used to calculate corrosion rates. A spreadsheet was then used to tabulate the obtained data. The analysis used straight lines drawn between the 'from' and 'to' legal sub-division (LSD) endpoints in order to represent pipelines on an Alberta township system (ATS) and identify connections between pipelines. Well connections were established based on matching surface hole location and 'from' LSDs. Well production, composition, pressure, and temperature data were sourced and recorded as well attributes. XSL hierarchical computations were used to determine the production and composition properties of the commingled inflows. It was concluded that the corrosion assessment process can identify locations within the pipeline network where potential deadlegs branched off from flowing pipelines. 4 refs., 2 tabs., 2 figs.

  15. Inhibitor selection for internal corrosion control of pipelines: experience with field monitoring and measurement

    Energy Technology Data Exchange (ETDEWEB)

    Demoz, A.; Michaelian, K.H.; Donini, J. [Natural Resources Canada, CANMET Western Research Centre, Devon, AB (Canada); Papavinasam, S.; Revie, R.W. [Natural Resources Canada, CANMET Materials Technology Laboratory, Ottawa, ON (Canada)

    1999-07-01

    A loop of pipe consisting of pipe segments of 3 inches, 6 inches and 10 inches that could take the full flow of a production well was designed, constructed and put in-line close to a wellhead. The loop was able to simulate multiphase pipelines and had ports for coupons, some of which were used for electrochemical monitoring. Various techniques including electrochemical impedance spectroscopy (EIS), electrochemical noise (ECN), and linear polarization resistance (LPR) were employed, all of which gave corrosion rates that depended on the position of the coupons inside the loop (increasing from top to bottom, reflecting the media and flow to which coupons were exposed in a multiphase producing well). Results indicated that the general corrosion rates obtained were dependent on the method used for measurement, but following the relative trend of LPR>weight loss>EIS>ECN. 20 refs., 8 figs.

  16. Corrosion mapping in pipelines

    International Nuclear Information System (INIS)

    Zscherpel, U.; Alekseychuk, O.; Bellon, C.; Ewert, U.; Rost, P.; Schmid, M.

    2002-01-01

    In a joint research project, BASF AG and BAM analyzed the state of the art of tangential radiography of pipes and developed more efficient methods of evaluation. Various PC applications were developed and tested: 1. A program for routine evaluation of digital radiographic images. 2. 3D simulation of the tangential projection of pipes for common radiation sources and various different detectors. 3. Preliminary work on combined evaluation of digital projections and wall thickness changes in radiation direction resulted in a new manner of image display, i.e. the so-called 'corrosion mapping', in which the wall thickness is displayed as a 2D picture above the pipe surface [de

  17. Inhibitor selection for internal corrosion control of pipelines. 1: Laboratory methodologies

    Energy Technology Data Exchange (ETDEWEB)

    Papavinasam, S.; Revie, R.W.; Attard, M. [CANMET, Ottawa, Ontario (Canada). Materials Technology Lab.; Demoz, A.; Sun, H.; Donini, J.C.; Michaelian, K. [CANMET, Devon, Alberta (Canada). Western Research Centre

    1999-11-01

    Various laboratory methodologies to evaluate corrosion inhibitors are reviewed. Two new methodologies, high-temperature, high-pressure jet impingement (HTHPJI) and high-temperature, high-pressure rotating electrode (HTHPRE), are presented. Flow patterns and hydrodynamic parameters of rotating cage are presented.

  18. Analysis of corrosion in petroleum pipeline by laser shearography

    International Nuclear Information System (INIS)

    Mohd Yusnisyam Yusof; Wan Saffiey Wan Abdullah; Khairul Anuar Mohd Salleh; Ahmad Nasruddin Ahmad Puad

    2008-08-01

    This paper aims at assessing of the corrosion defects in standard petroleum pipelines by using shearography method. Shearography technique reveals the stress-affected zone due to additional loading which utilized the laser speckle correlation on the subject inspected. In this study, the artificial corroded pipeline is modeled by different of corrosion depth and width. The pressure was subjected into the 7 mm thickness pipe wall to form an internal air pressure as the loading mechanism. The study shows that change of internal pressure is very effective mechanism to reveal corrosion activity in the pipe. The speckle correlation for corrosion of more than 3 mm depth with ΔP≤0.24 MPa can clearly be observed. For comparison the Radiography Technique is used to correlate the depth, size and shape of the corrosion and finally the location of corrosion area. (Author)

  19. Corrosion Prevention And Control In High Pressure Oil And Gas Transmission Pipelines

    International Nuclear Information System (INIS)

    Hafez, M.T.; Radwan, M.H.; Jones, D.G.

    2004-01-01

    At the start of the 1990s there were concerns over the increasing threat of corrosion to the integrity of high-pressure oil and gas transmission pipelines. For example: corrosion was the major cause of reportable incidents in North America (1]. Corrosion was the major cause of pipeline failure in the Gulf of Mexico [2]. Corrosion in a North American onshore oil pipeline had required over $1 billion in repairs(3]. Internal corrosion along the complete length of pipelines had resulted in replacement[4] . However, the worldwide published failure statistics indicate that the incidents of corrosion are not increasing year on year(5-9]. Indeed, CONCA WE[8,9] statistics (for pipelines In Western Europe) show that the failure rate from corrosion (the most likely failure mode with increasing age) has not increased with pipeline age (Figure 1). In fact the statistics for gas pipelines in Europe

  20. Corrosion induced failure analysis of subsea pipelines

    International Nuclear Information System (INIS)

    Yang, Yongsheng; Khan, Faisal; Thodi, Premkumar; Abbassi, Rouzbeh

    2017-01-01

    Pipeline corrosion is one of the main causes of subsea pipeline failure. It is necessary to monitor and analyze pipeline condition to effectively predict likely failure. This paper presents an approach to analyze the observed abnormal events to assess the condition of subsea pipelines. First, it focuses on establishing a systematic corrosion failure model by Bow-Tie (BT) analysis, and subsequently the BT model is mapped into a Bayesian Network (BN) model. The BN model facilitates the modelling of interdependency of identified corrosion causes, as well as the updating of failure probabilities depending on the arrival of new information. Furthermore, an Object-Oriented Bayesian Network (OOBN) has been developed to better structure the network and to provide an efficient updating algorithm. Based on this OOBN model, probability updating and probability adaptation are performed at regular intervals to estimate the failure probabilities due to corrosion and potential consequences. This results in an interval-based condition assessment of subsea pipeline subjected to corrosion. The estimated failure probabilities would help prioritize action to prevent and control failures. Practical application of the developed model is demonstrated using a case study. - Highlights: • A Bow-Tie (BT) based corrosion failure model linking causation with the potential losses. • A novel Object-Oriented Bayesian Network (OOBN) based corrosion failure risk model. • Probability of failure updating and adaptation with respect to time using OOBN model. • Application of the proposed model to develop and test strategies to minimize failure risk.

  1. Pipeline corrosion prevention by pH stabilization or corrosion inhibitors

    Energy Technology Data Exchange (ETDEWEB)

    Nyborg, Rolf [Institute for Energy Technology, Oslo (Norway)

    2009-07-01

    In many offshore oil and gas projects the pipeline costs are a considerable part of the investment and can become prohibitively high if the corrosivity of the fluid necessitates the use of corrosion resistant alloys instead of carbon steel. Development of more robust and reliable methods for internal corrosion control can increase the application range of carbon steel and therefore have a large economic impact. Corrosion control of carbon steel pipelines has traditionally often been managed by the use of corrosion inhibitors. The pH stabilization technique has been successfully used for corrosion control of several large wet gas pipelines in the last years. This method has advantages over film forming corrosion inhibitors when no or little formation water is produced. The use of corrosion inhibitors in multiphase pipelines implies several challenges which are not fully accounted for in traditional corrosion inhibitor testing procedures. Specialized test procedures have been developed to take account for the presence of emulsions dispersions and sand and clay particles in corrosion inhibitor testing. (author)

  2. PIPELINE CORROSION CONTROL IN OIL AND GAS INDUSTRY: A ...

    African Journals Online (AJOL)

    Corrosion in pipelines is one of the major challenges faced by oil and gas industries all over the world. This has made corrosion control or management a major factor to consider before setting up any industry that will transport products via pipelines. In this study the types of corrosion found on system 2A pipeline were; ...

  3. Virtual Instrumentation Corrosion Controller for Natural Gas Pipelines

    Science.gov (United States)

    Gopalakrishnan, J.; Agnihotri, G.; Deshpande, D. M.

    2012-12-01

    Corrosion is an electrochemical process. Corrosion in natural gas (methane) pipelines leads to leakages. Corrosion occurs when anode and cathode are connected through electrolyte. Rate of corrosion in metallic pipeline can be controlled by impressing current to it and thereby making it to act as cathode of corrosion cell. Technologically advanced and energy efficient corrosion controller is required to protect natural gas pipelines. Proposed virtual instrumentation (VI) based corrosion controller precisely controls the external corrosion in underground metallic pipelines, enhances its life and ensures safety. Designing and development of proportional-integral-differential (PID) corrosion controller using VI (LabVIEW) is carried out. When the designed controller is deployed at field, it maintains the pipe to soil potential (PSP) within safe operating limit and not entering into over/under protection zone. Horizontal deployment of this technique can be done to protect all metallic structure, oil pipelines, which need corrosion protection.

  4. 49 CFR 192.475 - Internal corrosion control: General.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Internal corrosion control: General. 192.475... Control § 192.475 Internal corrosion control: General. (a) Corrosive gas may not be transported by... taken to minimize internal corrosion. (b) Whenever any pipe is removed from a pipeline for any reason...

  5. Corrosion behavior of API 5L-X80 Pipeline steel for natural gas pipeline

    International Nuclear Information System (INIS)

    Mohd Asyadi Azam Mohd Abid; Imai, Hachiro

    2007-01-01

    Natural energy problem, including the environmental aspects had changes into certain circumstances in recent years and natural gas has been a focus of constant attention from the viewpoint of energy efficiency and pollution free. From that kind of background, pipeline construction for petroleum and natural gas were considerate as energy infrastructure maintenance plan. Based on the clarification of Asian Pipeline Project (1997-2007) centered in Japan, international pipeline is needed as the natural gas is mainly transported from gas field in Russia and Middle East to consumer country such as Japan etc. It used in severe condition such as cold district and sea. In the meantime, pipeline steel is not just received damages by earth crust fluctuation and corrosion, but also suffered from the corrosion caused by anions that were dissolved in sea and groundwater. The diversification of dispersion and consumption structure of natural gas supply acceptance base are seen regarding, that made the needs of the storing are rising and dealt with the quantitative spatial expansion of the demand. By that, corrosion resistance, not only the hardness, tough, weldability, corrosiveness gas environment is extremely required. (author)

  6. Investigation of Corrosion of Buried Oil Pipeline by the Electrical ...

    African Journals Online (AJOL)

    MICHAEL

    ABSTRACT: The delineation of possible areas of corrosion along an underground oil pipeline in Ubeji, ... prevention of pipeline failure with its attendant environmental, human and economic consequences. @ JASEM .... Cathodic protection as.

  7. A review on pipeline corrosion, in-line inspection (ILI), and corrosion growth rate models

    International Nuclear Information System (INIS)

    Vanaei, H.R.; Eslami, A.; Egbewande, A.

    2017-01-01

    Pipelines are the very important energy transmission systems. Over time, pipelines can corrode. While corrosion could be detected by in-line inspection (ILI) tools, corrosion growth rate prediction in pipelines is usually done through corrosion rate models. For pipeline integrity management and planning selecting the proper corrosion ILI tool and also corrosion growth rate model is important and can lead to significant savings and safer pipe operation. In this paper common forms of pipeline corrosion, state of the art ILI tools, and also corrosion growth rate models are reviewed. The common forms of pipeline corrosion introduced in this paper are Uniform/General Corrosion, Pitting Corrosion, Cavitation and Erosion Corrosion, Stray Current Corrosion, Micro-Bacterial Influenced Corrosion (MIC). The ILI corrosion detection tools assessed in this study are Magnetic Flux Leakage (MFL), Circumferential MFL, Tri-axial MFL, and Ultrasonic Wall Measurement (UT). The corrosion growth rate models considered in this study are single-value corrosion rate model, linear corrosion growth rate model, non-linear corrosion growth rate model, Monte-Carlo method, Markov model, TD-GEVD, TI-GEVD model, Gamma Process, and BMWD model. Strengths and limitations of ILI detection tools, and also corrosion predictive models with some practical examples are discussed. This paper could be useful for those whom are supporting pipeline integrity management and planning. - Highlights: • Different forms of pipeline corrosion are explained. • Common In-Line Inspection (ILI) tools and corrosion growth rate models are introduced. • Strength and limitations of corrosion growth rate models/ILI tools are discussed. • For pipeline integrity management programs using more than one corrosion growth rate model/ILI tool is suggested.

  8. System for corrosion monitoring in pipeline applying fuzzy logic mathematics

    Science.gov (United States)

    Kuzyakov, O. N.; Kolosova, A. L.; Andreeva, M. A.

    2018-05-01

    A list of factors influencing corrosion rate on the external side of underground pipeline is determined. Principles of constructing a corrosion monitoring system are described; the system performance algorithm and program are elaborated. A comparative analysis of methods for calculating corrosion rate is undertaken. Fuzzy logic mathematics is applied to reduce calculations while considering a wider range of corrosion factors.

  9. Corrosivity Sensor for Exposed Pipelines Based on Wireless Energy Transfer.

    Science.gov (United States)

    Lawand, Lydia; Shiryayev, Oleg; Al Handawi, Khalil; Vahdati, Nader; Rostron, Paul

    2017-05-30

    External corrosion was identified as one of the main causes of pipeline failures worldwide. A solution that addresses the issue of detecting and quantifying corrosivity of environment for application to existing exposed pipelines has been developed. It consists of a sensing array made of an assembly of thin strips of pipeline steel and a circuit that provides a visual sensor reading to the operator. The proposed sensor is passive and does not require a constant power supply. Circuit design was validated through simulations and lab experiments. Accelerated corrosion experiment was conducted to confirm the feasibility of the proposed corrosivity sensor design.

  10. Influence of remanent magnetization on pitting corrosion in pipeline steel

    Energy Technology Data Exchange (ETDEWEB)

    Espina-Hernandez, J. H. [ESIME Zacatenco, SEPI Electronica Instituto Politecnico Nacional Mexico, D. F. (Mexico); Caleyo, F.; Hallen, J. M. [DIM-ESIQIE, Instituto Politecnico Nacional Mexico D. F. (Mexico); Lopez-Montenegro, A.; Perez-Baruch, E. [Pemex Exploracion y Produccion, Region Sur Villahermosa, Tabasco (Mexico)

    2010-07-01

    Statistical studies performed in Mexico indicate that leakage due to external pitting corrosion is the most likely cause of failure of buried pipelines. When pipelines are inspected with the magnetic flux leakage (MFL) technology, which is routinely used, the magnetization level of every part of the pipeline changes as the MFL tool travels through it. Remanent magnetization stays in the pipeline wall after inspection, at levels that may differ from a point to the next. This paper studies the influence of the magnetic field on pitting corrosion. Experiments were carried out on grade 52 steel under a level of remanent magnetization and other laboratory conditions that imitated the conditions of a pipeline after an MLF inspection. Non-magnetized control samples and magnetized samples were subjected to pitting by immersion in a solution containing chlorine and sulfide ions for seven days, and then inspected with optical microscopy. Results show that the magnetic field in the pipeline wall significantly increases pitting corrosion.

  11. PIPELINE CORROSION CONTROL IN OIL AND GAS INDUSTRY: A ...

    African Journals Online (AJOL)

    user

    protection technique as a method of controlling corrosion in oil and gas pipelines is effective and efficient when compared to ... In the field of crude oil production and associated engineering .... Industrial/Mechanical Systems, Joen Printing and.

  12. A corrosion detection system for buried pipeline (II)

    International Nuclear Information System (INIS)

    Choi, Yoon Seok; Shin, Dong Ho; Kim, Sang Hyun; Kim, Jung Gu

    2005-01-01

    In order to develop a new corrosion sensor for detecting and monitoring the corrosion of buried pipeline, the electrochemical property of sensors and the correlation of its output to corrosion rate of steel pipe, were evaluated by electrochemical methods in synthetic groundwater, two soils of varying resistivity (5,000 ohm-cm, 10,000 ohm-cm), and synthetic tap water. In this paper, two types of electrochemical probes were used: galvanic cells containing of pipeline steel-copper and pipeline steel-stainless steel (Type 304). The results of EIS measurement indicated that the sensor current was inversely related to sensor resistance, which was governed by the corrosion behavior of cathode. In galvanic corrosion tests, the galvanic current of Cu-CS probe was higher than that of SS-CS probe. The comparison of the sensor output and corrosion rates revealed that a linear relationship was found between the probe current and the corrosion rates. A good linear quantitative relationship was found between the Cu-CS probe current and the corrosion rate of pipeline steel coupons in the soil resistivity of 5,000 ohm-cm, and synthetic tap water. In the case of the soil resistivity of 10,000 ohm-cm, although the SS-CS probe showed a better linear correlation than that of Cu-CS probe, the Cu-CS probe is more suitable than SS-CS probe, due to the high current output

  13. Pipeline external corrosion direct assessment methodology: lessons learned - part 1

    Energy Technology Data Exchange (ETDEWEB)

    Kowalski, Angel R. [DNV Columbus, Inc., OH (United States)

    2009-07-01

    DNV Columbus (Former CC Technologies) played a key role in the development of Direct Assessment (DA) methodologies, providing leadership in the NACE technical committees charged with development of DA standards. Since the first publication of NACE Standard RP-0502-2002, External Corrosion Direct Assessment (ECDA) has been successfully applied over a great number of pipelines to evaluate the impact of external corrosion on the pipeline integrity. This paper summarizes the results of applying ECDA over a selected number of underground pipelines and presents interesting facts about the methodology. (author)

  14. Risk evaluation on internal corrosion of a gas pipeline cut section based on metal mechanic tests and physiochemical analysis of the solids deposited in the pipes; Determinacion del riesgo por corrosion interna de un tramo cortado de una linea de transporte de gas natural a partir de ensayos metalmecanicos y del analisis fisicoquimico de los solidos depositados en la tuberia

    Energy Technology Data Exchange (ETDEWEB)

    Ditta Sarmiento, Johanna Milena [PETROBRAS International (BRASPETRO) (Colombia). Ingenieria de Corrosion DPSU

    2003-07-01

    After inspecting a one of the most important pipelines in Colombia, using intelligent tool, the pipe sections were selected that presented losses of thickness which probably they would be risking integrity of the same one and after, these sections were cut and replaced. To one of the cut sections a study with the objective was made him establish the present forms of corrosion and to determine the phenomena that influenced the presence of the damages. For this study were moderate thicknesses of the wall of the tube and was determined the criticality comparing it with its nominal thickness, according to Standard ASME B - 31G. Taking advantage of the presence solids in the surface, one became both, physical and chemical analysis, DRX and elementary analysis, with the objective to determine its origin and to correlate it with the types of corrosion that were in the line. The morphology that determined were Microbiological Influenced Corrosion, Erosion - Corrosion, Pitting and CO2 corrosion. Then, from all this information the analysis becomes of risks by internal corrosion in pipeline, the plan of mitigation and the plans of monitoring and inspection of the line to avoid the presence of anyone of these forms of corrosion in the future immediate. (author)

  15. Risk Analysis using Corrosion Rate Parameter on Gas Transmission Pipeline

    Science.gov (United States)

    Sasikirono, B.; Kim, S. J.; Haryadi, G. D.; Huda, A.

    2017-05-01

    In the oil and gas industry, the pipeline is a major component in the transmission and distribution process of oil and gas. Oil and gas distribution process sometimes performed past the pipeline across the various types of environmental conditions. Therefore, in the transmission and distribution process of oil and gas, a pipeline should operate safely so that it does not harm the surrounding environment. Corrosion is still a major cause of failure in some components of the equipment in a production facility. In pipeline systems, corrosion can cause failures in the wall and damage to the pipeline. Therefore it takes care and periodic inspections or checks on the pipeline system. Every production facility in an industry has a level of risk for damage which is a result of the opportunities and consequences of damage caused. The purpose of this research is to analyze the level of risk of 20-inch Natural Gas Transmission Pipeline using Risk-based inspection semi-quantitative based on API 581 associated with the likelihood of failure and the consequences of the failure of a component of the equipment. Then the result is used to determine the next inspection plans. Nine pipeline components were observed, such as a straight pipes inlet, connection tee, and straight pipes outlet. The risk assessment level of the nine pipeline’s components is presented in a risk matrix. The risk level of components is examined at medium risk levels. The failure mechanism that is used in this research is the mechanism of thinning. Based on the results of corrosion rate calculation, remaining pipeline components age can be obtained, so the remaining lifetime of pipeline components are known. The calculation of remaining lifetime obtained and the results vary for each component. Next step is planning the inspection of pipeline components by NDT external methods.

  16. Correlation between designed wall thickness of gas pipelines and external and internal corrosion processes; Adequacao de espessura de parede projetada em funcao de processos de corrosao externa e interna em gasodutos

    Energy Technology Data Exchange (ETDEWEB)

    Gomes, Jose Antonio da Cunha Ponciano [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE). Programa de Engenharia Metalurgica

    2004-07-01

    Corrosion control on gas pipelines plays an important role on the assessment of pipeline integrity and reliability. In many countries a great extension of buried pipelines is used on transport and distribution systems. This extension will be certainly increased in a near future due to the increasing consumption of natural gas. Inadequate corrosion control can drive to pipeline failures, bringing up the possibility of accidents in populated or environmental protected areas, bringing together severe economical, legal and environmental consequences. Corrosion is frequently considered as a natural and inevitable phenomenon. Based upon this assumption, some recommendations are included on design standards of gas pipelines in order to compensate its detrimental effect. The aim of this work is to present a review of the correlation between external corrosion process and the guidelines established during the project phase of gas pipelines. It is intended to contribute for a better understanding of the impacts of corrosion on integrity, reliability and readiness of gas transport and distribution systems. Some aspects regarding external corrosion of pipelines extracted from technical papers will be summarised. Information provided will be compared to design criterion prescribed by the NBR 12712 Standard. (author)

  17. Stochastic process corrosion growth models for pipeline reliability

    International Nuclear Information System (INIS)

    Bazán, Felipe Alexander Vargas; Beck, André Teófilo

    2013-01-01

    Highlights: •Novel non-linear stochastic process corrosion growth model is proposed. •Corrosion rate modeled as random Poisson pulses. •Time to corrosion initiation and inherent time-variability properly represented. •Continuous corrosion growth histories obtained. •Model is shown to precisely fit actual corrosion data at two time points. -- Abstract: Linear random variable corrosion models are extensively employed in reliability analysis of pipelines. However, linear models grossly neglect well-known characteristics of the corrosion process. Herein, a non-linear model is proposed, where corrosion rate is represented as a Poisson square wave process. The resulting model represents inherent time-variability of corrosion growth, produces continuous growth and leads to mean growth at less-than-one power of time. Different corrosion models are adjusted to the same set of actual corrosion data for two inspections. The proposed non-linear random process corrosion growth model leads to the best fit to the data, while better representing problem physics

  18. Fatigue life assessment of free spanning pipelines containing corrosion defects

    Energy Technology Data Exchange (ETDEWEB)

    Lopes, Rita de Kassia D.; Campello, Georga C.; Matt, Cyntia G. da Costa; Benjamin, Adilson C.; Franciss, Ricardo [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES)

    2009-12-19

    The free spanning pipelines assessment is a highlighted issue to be considered during the project and maintenance of the submarine pipelines. It is required to evaluate the fatigue life and the maximum stress due to VIV (Vortex Induced Vibration) as well as wave forces when applicable in case of shallow water. The code DNV-RP-F105 (2006) presents a methodology to calculate the fatigue life for free spanning pipelines. Such methodology however considers the pipe with no kind of defects. Nevertheless, sometimes corrosion defects are detected in periodic inspections and therefore their effects need to be taken into account in the fatigue life evaluation. The purpose of this paper thus is to present a procedure to assess the influence of the corrosion defects in the fatigue life of free spanning pipelines. Some FE analyses were performed to determine the stress concentrate factor (SCF) of the corrosion defects, which were used as input in the methodology presented in the code DNV-RP-F105 (2006). Curves of damage and so lifetime have been generated as function of the span length and water depth. As a practical application, this methodology was applied to a sub sea pipeline with several corrosion defects, localized in shallow water offshore Brazil. (author)

  19. Reliability assessment of underground pipelines under the combined effect of active corrosion and residual stress

    International Nuclear Information System (INIS)

    Amirat, A.; Mohamed-Chateauneuf, A.; Chaoui, K.

    2006-01-01

    Lifetime management of underground pipelines is mandatory for safe hydrocarbon transmission and distribution systems. Reliability analysis is recognized as a powerful decision-making tool for risk-based design and maintenance. Both the residual stresses generated during the manufacturing process and in-service corrosion reduce the ability to resist internal and external loading. In this study, the residual stress distribution in large diameter pipes has been characterized experimentally in order to be coupled with the corrosion model. During the pipe lifetime, residual stress relaxation occurs due to the loss of pipe thickness as material layers are consumed by corrosion. The reliability-based assessment of residual stress effects is applied to underground pipelines under a roadway, with and without active corrosion. It has been found that the residual stress greatly increases the failure probability, especially in the early stage of the pipe lifetime

  20. Interaction of corrosion defects in pipelines – Part 1: Fundamentals

    International Nuclear Information System (INIS)

    Benjamin, Adilson C.; Freire, José Luiz F.; Vieira, Ronaldo D.; Cunha, Divino J.S.

    2016-01-01

    Corrosion defects, also called metal loss due to corrosion, are frequently found in carbon steel pipelines. Corrosion defects may occur singly or in colonies. Usually the failure pressure of a colony of closely spaced corrosion defects is smaller than the failure pressures that the defects would attain if they were isolated. This reduction in the corroded pipe pressure strength is due to the interaction between adjacent defects. The interaction of corrosion defects in pipelines is the subject of two companion papers. In the present paper (the Part 1 paper) a literature review and the fundamentals of interaction of corrosion defects in pipelines are presented. In the subsequent paper (the Part 2 paper) initially the database of corroded pipe tests generated during the MTI JIP is described. Then the failure pressures contained in the MTI JIP database of corroded pipe tests are compared with those predicted by six of the currently available assessment methods. MTI JIP is the acronym for Mixed Type Interaction Joint Industry Project.

  1. The Corrosion control in the Bolivia-Brazil Gas Pipeline; O controle da corrosao no Gasoduto Bolivia-Brasil

    Energy Technology Data Exchange (ETDEWEB)

    Coelho, Jorge Fernando Pereira [TBG - Transportadora Brasileira Gasoduto Bolivia Brasil S.A., Rio de Janeiro, RJ (Brazil)

    2003-07-01

    This paper presents the techniques and procedures adopted for the corrosion control of the Bolivia-Brazil Gas Pipeline. In buried pipes, the corrosion process may occur on the external surface in contact with the surrounding soil as well on the internal surface in contact with the conveyed fluid, being necessary the simultaneous mitigation of the both processes. (author)

  2. Shearography: An alternative method of NDE for analysis of corrosion in petroleum pipeline

    International Nuclear Information System (INIS)

    Mohd Yusnisyam Yusof; Wan Saffiey Wan Abdullah

    2009-01-01

    This paper discusses the use of shearography as an alternative method of NDE for analysis of corrosion in petroleum pipeline. Shearography reveals direct information about defect induced stress which utilized the laser wave front pattern on the inspected object. In this study, the laser shearography technique was used to measure the derivative displacement of 7 mm thickness carbon steel pipe wall surface with simulated corrosion area at internal wall. The wave front pattern of internal wall corrosion in petroleum pipeline will be constructed to 3D image profiles in order to measure the severity and magnitude of material deformation. The process may involve of optical phase stepping procedure and the image processing algorithm for wrapped and unwrapped phase image at the deformation area. The unwrapped phase image can be meshed plot which finally lead to 3D image profiles. The phase stepping procedure in this analysis was selected by utilizing four phase stepping procedure using piezoelectric transducer (PZT) attached with optical mirror. (author)

  3. Investigation of Corrosion of Buried Oil Pipeline by the Electrical ...

    African Journals Online (AJOL)

    The low apparent resistivity and high negative spontaneous potential values are indications that the soil is very corrosive and there is the possibility of the pipeline failure and oil spillage around these hot spots in the future. These methods applied in the study are quick, economic and efficient for detecting likely anodic hot ...

  4. Crude Oil Corrosion Fatigue of L485MB Pipeline Steel

    Czech Academy of Sciences Publication Activity Database

    Gajdoš, Lubomír; Šperl, Martin; Bystrianský, J.

    2015-01-01

    Roč. 137, č. 5 (2015), 051401 ISSN 0094-9930 R&D Projects: GA TA ČR(CZ) TE02000162 Institutional support: RVO:68378297 Keywords : corrosion fatigue * crude oil * pipeline steel * S–N curve * separated water Subject RIV: JI - Composite Materials Impact factor: 0.476, year: 2015 http://pressurevesseltech.asmedigitalcollection.asme.org/article.aspx?articleID=2107675

  5. An Overview of New Progresses in Understanding Pipeline Corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Tan, M. YJ; Varela, F.; Huo, Y.; Gupta, R.; Abreu, D.; Mahdavi, F.; Hinton, B.; Forsyth, M. [Deakin University, Victoria (Australia)

    2016-12-15

    An approach to achieving the ambitious goal of cost effectively extending the safe operation life of energy pipeline to 100 years is the application of health monitoring and life prediction tools that are able to provide both long-term remnant pipeline life prediction and in-situ pipeline condition monitoring. A critical step is the enhancement of technological capabilities that are required for understanding and quantifying the effects of key factors influencing buried steel pipeline corrosion and environmentally assisted materials degradation, and the development of condition monitoring technologies that are able to provide in-situ monitoring and site-specific warning of pipeline damage. This paper provides an overview of our current research aimed at developing new sensors and electrochemical cells for monitoring, categorising and quantifying the level and nature of external pipeline and coating damages under the combined effects of various inter-related variables and processes such as localised corrosion, coating cracking and disbondment, cathodic shielding, transit loss of cathodic protection.

  6. Engineering considerations for corrosion monitoring of gas gathering pipeline systems

    Energy Technology Data Exchange (ETDEWEB)

    Braga, T.G.; Asperger, R.G.

    1987-01-01

    Proper corrosion monitoring of gas gathering pipelines requires a system review to determine the appropriate monitor locations and types of monitoring techniques. This paper develops and discusses a classification of conditions such as flow regime and gas composition. Also discussed are junction categories which, for corrosion monitoring, need to be considered from two points of view. The first is related to fluid flow in the line and the second is related corrosion inhibitor movement along the pipeline. The appropriate application of the various monitoring techniques such as coupons, hydrogen detectors, electrical resistance probe and linear polarization probes are discussed in relation to flow regime and gas composition. Problems caused by semi-conduction from iron sulfide are considered. Advantages and disadvantages of fluid gathering methods such as pots and flow-through drips are discussed in relation to their reliability as on-line monitoring locations.

  7. Markov chain modelling of pitting corrosion in underground pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Caleyo, F. [Departamento de Ingenieri' a Metalurgica, ESIQIE, IPN, UPALM Edif. 7, Zacatenco, Mexico D. F. 07738 (Mexico)], E-mail: fcaleyo@gmail.com; Velazquez, J.C. [Departamento de Ingenieri' a Metalurgica, ESIQIE, IPN, UPALM Edif. 7, Zacatenco, Mexico D. F. 07738 (Mexico); Valor, A. [Facultad de Fisica, Universidad de La Habana, San Lazaro y L, Vedado, 10400 La Habana (Cuba); Hallen, J.M. [Departamento de Ingenieri' a Metalurgica, ESIQIE, IPN, UPALM Edif. 7, Zacatenco, Mexico D. F. 07738 (Mexico)

    2009-09-15

    A continuous-time, non-homogenous linear growth (pure birth) Markov process has been used to model external pitting corrosion in underground pipelines. The closed form solution of Kolmogorov's forward equations for this type of Markov process is used to describe the transition probability function in a discrete pit depth space. The identification of the transition probability function can be achieved by correlating the stochastic pit depth mean with the deterministic mean obtained experimentally. Monte-Carlo simulations previously reported have been used to predict the time evolution of the mean value of the pit depth distribution for different soil textural classes. The simulated distributions have been used to create an empirical Markov chain-based stochastic model for predicting the evolution of pitting corrosion depth and rate distributions from the observed properties of the soil. The proposed model has also been applied to pitting corrosion data from pipeline repeated in-line inspections and laboratory immersion experiments.

  8. Markov chain modelling of pitting corrosion in underground pipelines

    International Nuclear Information System (INIS)

    Caleyo, F.; Velazquez, J.C.; Valor, A.; Hallen, J.M.

    2009-01-01

    A continuous-time, non-homogenous linear growth (pure birth) Markov process has been used to model external pitting corrosion in underground pipelines. The closed form solution of Kolmogorov's forward equations for this type of Markov process is used to describe the transition probability function in a discrete pit depth space. The identification of the transition probability function can be achieved by correlating the stochastic pit depth mean with the deterministic mean obtained experimentally. Monte-Carlo simulations previously reported have been used to predict the time evolution of the mean value of the pit depth distribution for different soil textural classes. The simulated distributions have been used to create an empirical Markov chain-based stochastic model for predicting the evolution of pitting corrosion depth and rate distributions from the observed properties of the soil. The proposed model has also been applied to pitting corrosion data from pipeline repeated in-line inspections and laboratory immersion experiments.

  9. Failure analysis of high strength pipeline with single and multiple corrosions

    International Nuclear Information System (INIS)

    Chen, Yanfei; Zhang, Hong; Zhang, Juan; Li, Xin; Zhou, Jing

    2015-01-01

    Highlights: • We study failure of high strength pipelines with single corrosion. • We give regression equations for failure pressure prediction. • We propose assessment procedure for pipelines with multiple corrosions. - Abstract: Corrosion will compromise safety operation of oil and gas pipelines, accurate determination of failure pressure finds importance in residual strength assessment and corrosion allowance design of onshore and offshore pipelines. This paper investigates failure pressure of high strength pipeline with single and multiple corrosions using nonlinear finite element analysis. On the basis of developed regression equations for failure pressure prediction of high strength pipeline with single corrosion, the paper proposes an assessment procedure for predicting failure pressure of high strength pipeline with multiple corrosions. Furthermore, failure pressures predicted by proposed solutions are compared with experimental results and various assessment methods available in literature, where accuracy and versatility are demonstrated

  10. Effect of Pseudomonas fluorescens on Buried Steel Pipeline Corrosion.

    Science.gov (United States)

    Spark, Amy J; Law, David W; Ward, Liam P; Cole, Ivan S; Best, Adam S

    2017-08-01

    Buried steel infrastructure can be a source of iron ions for bacterial species, leading to microbiologically influenced corrosion (MIC). Localized corrosion of pipelines due to MIC is one of the key failure mechanisms of buried steel pipelines. In order to better understand the mechanisms of localized corrosion in soil, semisolid agar has been developed as an analogue for soil. Here, Pseudomonas fluorescens has been introduced to the system to understand how bacteria interact with steel. Through electrochemical testing including open circuit potentials, potentiodynamic scans, anodic potential holds, and electrochemical impedance spectroscopy it has been shown that P. fluorescens increases the rate of corrosion. Time for oxide and biofilms to develop was shown to not impact on the rate of corrosion but did alter the consistency of biofilm present and the viability of P. fluorescens following electrochemical testing. The proposed mechanism for increased corrosion rates of carbon steel involves the interactions of pyoverdine with the steel, preventing the formation of a cohesive passive layer, after initial cell attachment, followed by the formation of a metal concentration gradient on the steel surface.

  11. Optimal inspection planning for onshore pipelines subject to external corrosion

    International Nuclear Information System (INIS)

    Gomes, Wellison J.S.; Beck, André T.; Haukaas, Terje

    2013-01-01

    Continuous operation of pipeline systems involves significant expenditures in inspection and maintenance activities. The cost-effective safety management of such systems involves allocating the optimal amount of resources to inspection and maintenance activities, in order to control risks (expected costs of failure). In this context, this article addresses the optimal inspection planning for onshore pipelines subject to external corrosion. The investigation addresses a challenging problem of practical relevance, and strives for using the best available models to describe random corrosion growth and the relevant limit state functions. A single pipeline segment is considered in this paper. Expected numbers of failures and repairs are evaluated by Monte Carlo sampling, and a novel procedure is employed to evaluate sensitivities of the objective function with respect to design parameters. This procedure is shown to be accurate and more efficient than finite differences. The optimum inspection interval is found for an example problem, and the robustness of this optimum to the assumed inspection and failure costs is investigated. It is shown that optimum total expected costs found herein are not highly sensitive to the assumed costs of inspection and failure. -- Highlights: • Inspection, repair and failure costs of pipeline systems considered. • Optimum inspection schedule (OIS) obtained by minimizing total expected life-cycle costs. • Robustness of OIS evaluated w.r.t. estimated costs of inspection and failure. • Accurate non-conservative models of corrosion growth employed

  12. Design of Submarine Pipeline With Respect to Corrosion and Material Selection

    OpenAIRE

    El-Mogi, Hossam

    2016-01-01

    Master's thesis in Offshore technology : subsea technology Pipelines are an essential part of the oil and gas industry as they are the main means of transportation. As the offshore technology advances, subsea pipelines are being operated in more demanding environments. For the pipelines to operate efficiently, they have to be carefully designed. One of the main threats to the integrity of the pipeline is corrosion, which has caused many failures. Corrosion in subsea pipelines has different...

  13. 49 CFR 195.579 - What must I do to mitigate internal corrosion?

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false What must I do to mitigate internal corrosion? 195... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.579 What must I do to mitigate internal corrosion? (a) General. If you transport any hazardous liquid or carbon dioxide that...

  14. Characterisation of corrosion products on pipeline steel under cathodic protection

    Energy Technology Data Exchange (ETDEWEB)

    Lanarde, Lise [Gaz de France Research and Development Division, 361 avenue du President Wilson, BP33, 93211 Saint Denis La Plaine (France)]|[UPR15 du CNRS, Laboratoire des Interfaces et Systemes Electrochimiques, Universite Pierre et Marie Curie, C.P. 133, 4 Place Jussieu, 75252 Paris Cedex 05 (France); Campaignolle, Xavier; Karcher, Sebastien; Meyer, Michel [Gaz de France Research and Development Division, 361 avenue du President Wilson, BP33, 93211 Saint Denis La Plaine (France); Joiret, Suzanne [UPR15 du CNRS, Laboratoire des Interfaces et Systemes Electrochimiques, Universite Pierre et Marie Curie, C.P. 133, 4 Place Jussieu 75252 Paris Cedex 05 (France)

    2004-07-01

    Onshore gas transmission lines are conjointly protected against external corrosion by cathodic protection (CP) and organic coatings. If both protection systems are simultaneously faulty, the pipe may be subjected to local loss of protection criteria. Consequently, the development of a corrosion due to the ground intrinsic corrosiveness may occur. To guarantee an optimal and safe use of its 31000 km buried gas transmission network, Gaz de France regularly inspects its pipelines. When indications of metal damage are suspected, excavations are realized to carry out a finer diagnosis and, if necessary, to repair. Whenever, corrosions are encountered, although it occurs very scarcely, it is necessary to evaluate its degree of gravity: activity, mechanism, and kinetics. Among corrosion defects, it is indeed essential to differentiate those active, from those older inactive at the time of excavation, since those last ones may possibly have been annihilated, by a PC reinforcement for instance. Eventually, the identification of the corrosion mechanism and its associated rate will provide an assessment of the risks encountered by other sections of the pipeline similar to that excavated. This study investigates to what extent the degree of gravity (activity, kinetics) of a corrosion can be determined by the characterization and identification of its associated corrosion products. Moreover, it will attempt to relate it to the close environment features as well as to the operating conditions of the pipe. The preliminary results presented in this paper consist in a laboratory study of the time evolution of corrosion products formed on the surface of ordinary low carbon steel samples. The specimens have been previously subjected to various polarization conditions in various aqueous media. The selected solutions are characteristic of ground waters. The main parameters considered for the definition of the media were its initial chemical composition, pH and dissolved gas composition

  15. A numerical study of under-deposit pitting corrosion in sour petroleum pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Zhu, Z.; Sand, K.W.; Teevens, P.J. [Broadsword Corrosion Engineering Ltd., Calgary, AB (Canada)

    2010-07-01

    Insufficient fluid velocity in petroleum pipelines can lead to the deposit of sand, corrosion products, and non-corrosion products on the pipe's metal surface, which in turn can lead to pitting corrosion. There is currently no reliable means of detecting and preventing the pitting process. This paper presented a computerized simulation tool that used the finite element method to model mass transfer-governed internal pitting corrosion under solids deposition in sour petroleum pipelines. The computational domain consisted of a hemispherical pit and a thin stagnant solution film under a surface deposit. The moving mesh method was used to track pitting growth. A Poisson equation was used to determine aqueous path migration of ions. Pitting corrosion rates were estimated using the Nernst-Planck equation. The model was used to predict the effects of different operating parameters on pitting corrosion rates. The model can be used to develop pigging and in-line-inspection (ILI) procedures. 35 refs., 2 tabs., 16 figs.

  16. Fokker-Planck modeling of pitting corrosion in underground pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Camacho, Eliana Nogueira [Risco Ambiental Engenharia, Rio de Janeiro, RJ (Brazil); Melo, Paulo F. Frutuoso e [Coordenacao dos Programas de Pos-Graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Programa de Engenharia Nuclear; Saldanha, Pedro Luiz C. [Comissao Nacional de Energia Nuclear (CGRC/CNEN), Rio de Janeiro, RJ (Brazil). Coordenacao Geral de Reatores e Ciclo do Combustivel; Silva, Edson de Pinho da [Universidade Federal Rural do Rio de Janeiro (UFRRJ), Seropedica, RJ (Brazil). Dept. of Physics

    2011-07-01

    Full text: The stochastic nature of pitting corrosion has been recognized since the 1930s. It has been learned that this damage retains no memory of its past. Instead, the future state is determined only by the knowledge of its present state. This Markovian property that underlies the stochastic process governing pitting corrosion has been explored as a discrete Markovian process by many authors since the beginning of the 1990s for underground pipelines of the oil and gas industries and nuclear power plants. Corrosion is a genuine continuous time and space state Markovian process, so to model it as a discrete time and/or state space is an approximation to the problem. Markovian chains approaches, with an increasing number of states, could involve a large number of parameters, the transition rates between states, to be experimentally determined. Besides, such an increase in the number of states produces matrices with huge dimensions leading to time-consuming computational solutions. Recent approaches involving Markovian discrete process have overcome those difficulties but, on the other hand, a large number of soil and pipe stochastic variables have to be known. In this work we propose a continuous time and space state approach to the evolution of pit corrosion depths in underground pipelines. In order to illustrate the application of the model for defect depth growth a combination of real life data and Monte Carlo simulation was used. The process is described by a Fokker-Planck equation. The Fokker-Planck equation is completely determined by the knowledge of two functions known as the drift and diffusion coefficients. In this work we also show that those functions can be estimated from corrosion depth data from in-line inspections. Some particular forms of drift and diffusion coefficients lead to particular Fokker-Planck equations for which analytical solutions are known, as is the case for the Wiener process, the Ornstein-Uhlenbeck process and the Brownian motion

  17. Markov chain model helps predict pitting corrosion depth and rate in underground pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Caleyo, F.; Velazquez, J.C.; Hallen, J. M. [ESIQIE, Instituto Politecnico Nacional, Mexico D. F. (Mexico); Esquivel-Amezcua, A. [PEMEX PEP Region Sur, Villahermosa, Tabasco (Mexico); Valor, A. [Universidad de la Habana, Vedado, La Habana (Cuba)

    2010-07-01

    Recent reports place pipeline corrosion costs in North America at seven billion dollars per year. Pitting corrosion causes the higher percentage of failures among other corrosion mechanisms. This has motivated multiple modelling studies to be focused on corrosion pitting of underground pipelines. In this study, a continuous-time, non-homogenous pure birth Markov chain serves to model external pitting corrosion in buried pipelines. The analytical solution of Kolmogorov's forward equations for this type of Markov process gives the transition probability function in a discrete space of pit depths. The transition probability function can be completely identified by making a correlation between the stochastic pit depth mean and the deterministic mean obtained experimentally. The model proposed in this study can be applied to pitting corrosion data from repeated in-line pipeline inspections. Case studies presented in this work show how pipeline inspection and maintenance planning can be improved by using the proposed Markovian model for pitting corrosion.

  18. Prediction of corrosion rates of water distribution pipelines according to aggressive corrosive water in Korea.

    Science.gov (United States)

    Chung, W S; Yu, M J; Lee, H D

    2004-01-01

    The drinking water network serving Korea has been used for almost 100 years. Therefore, pipelines have suffered various degrees of deterioration due to aggressive environments. The pipe breaks were caused by in-external corrosion, water hammer, surface loading, etc. In this paper, we focused on describing corrosion status in water distribution pipes in Korea and reviewing some methods to predict corrosion rates. Results indicate that corrosive water of lakes was more aggressive than river water and the winter was more aggressive compared to other seasons. The roughness growth rates of Dongbok lake showed 0.23 mm/year. The high variation of corrosion rates is controlled by the aging pipes and smaller diameter. Also the phenolphthalein test on a cementitious core of cement mortar lined ductile cast iron pipe indicated the pipes over 15 years old had lost 50-100% of their lime active cross sectional area.

  19. Internal Corrosion Direct Assessment Detection of Water (WP #205)

    Science.gov (United States)

    2010-12-12

    Internal corrosion of natural gas pipelines is the result of interaction between the inside pipe wall and impurities in the product being transported. Such interactions can lead to an overall loss of material thereby thinning the pipe wall and thus r...

  20. Prediction of pipeline corrosion rate based on grey Markov models

    International Nuclear Information System (INIS)

    Chen Yonghong; Zhang Dafa; Peng Guichu; Wang Yuemin

    2009-01-01

    Based on the model that combined by grey model and Markov model, the prediction of corrosion rate of nuclear power pipeline was studied. Works were done to improve the grey model, and the optimization unbiased grey model was obtained. This new model was used to predict the tendency of corrosion rate, and the Markov model was used to predict the residual errors. In order to improve the prediction precision, rolling operation method was used in these prediction processes. The results indicate that the improvement to the grey model is effective and the prediction precision of the new model combined by the optimization unbiased grey model and Markov model is better, and the use of rolling operation method may improve the prediction precision further. (authors)

  1. Corrosion of X65 Pipeline Steel Under Deposit and Effect of Corrosion Inhibitor

    Directory of Open Access Journals (Sweden)

    XU Yun-ze

    2016-10-01

    Full Text Available Effect of the deposit on the electrochemical parameters of X65 pipeline steel in oxygen contained sodium chloride solution was studied by EIS and PDS methods. The galvanic corrosion behavior under deposit and effect of different concentration of corrosion inhibitor PBTCA were studied by electrical resistance (ER method combined with ZRA. The results show that the corrosion potential of X65 steel shifts negatively as SiO2 covering its surface and the corrosion rate becomes lower. When the galvanic couple specimen with deposit is electrically connected with the specimen without deposit, anodic polarization occurs on X65 steel under deposit and the galvanic current density decreases from 120μA/cm2 to 50μA/cm2 and keeps stable. As 5×10-5, 8×10-5 and 3×10-4 PBTCA were introduced into the solution, the galvanic current density reaches the highest 1300μA/cm2 and then decreases to 610μA/cm2 keeping stable around 610μA/cm2, corrosion rate of X65 steel under deposit reaches 6.11mm/a. PBTCA accelerates the corrosion of X65 steel under deposit in oxygen contained solution. Through the investigation on the surface of the specimens, serious local corrosion occurs on the X65 steel surface under deposit.

  2. Alternative techniques to monitoring the corrosive potential for fluids in submarine pipelines; Tecnicas alternativas para monitorar o potencial corrosivo de fluidos transportados em oleodutos submarinos

    Energy Technology Data Exchange (ETDEWEB)

    Andrade, Cynthia de Azevedo; Brito, Rosane Fernandes de; Paiva, Eva M. de O. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES). Tecnologia de Materiais, Equipamentos e Corrosao; Freitas, Nair Domingues de; Salvador, Angelica Dias [PETROBRAS, Macae, RJ (Brazil). Unidade de Negocios da Bacia de Campos

    2003-07-01

    PETROBRAS in search of being a benchmark in safety, environment and health, established in July 2001 a work group to elaborate a standard for Pipeline Integrity Management. This standard set the requirements for Pipeline Integrity Management and establishes, among others criteria, the actions required to detect, monitor and control internal corrosion of pipelines. The first step to evaluate, monitor and control the internal corrosion is to define the corrosive potential of transported fluids. Some oil pipelines located in central and southern areas of the Campos Basin transport high water cut produced fluids (> 30%) and with demulsifiers, which allow oil and water separation and increase internal corrosion risks. Despite of these, it is not possible to check the internal corrosion rates using conventional techniques because the fluids are produced through sub-sea 'manifolds'. In order to investigate the possibility of corrosion inhibition by crude oils, laboratory tests were performed simulating real field conditions in terms of fluid compositions, water cut and temperature. Experiments were conducted to determine the corrosion rate of specimens, the emulsion stability and the initial temperature of wax precipitation. This paper presents the results of the study realized to define the fluids' corrosive potential of four Campos Basin platforms that are transported through sub-sea 'manifolds. (author)

  3. The vulnerability of oil collection pipelines to corrosion under conditions of stratified oil-water emulsion

    Energy Technology Data Exchange (ETDEWEB)

    Marichev, F N; Chernobay, L A; Teterina, O P; Yarmizin, V G

    1980-01-01

    Problems with oil industry equipment and pipeline corrosion have recently highlighted the problems of increased water content in oil and the presence of biogenic hydrogen sulphide in petroleum matter. These findings underscore the importance of taking these problems into consideration when formulating long-term production plans. A study of pipeline corrosion and its causes, as well as other factors, has permitted researchers to correlate hydrodynamic parameters for gas-fluid transportability and structural contour flows. The water phase simultaneously carries corrosion-active ions of dissolved hydrogen sulphide and material which interact to corrode metal in the lower sections of pipelines. In order to determine the susceptibility of pipelines to corrosion, it is necessary to establish the presence of stratified fluids in oil and water as well as the gas-fluid flow. Analysis has shown that those sections with stratified emulsion could be identified and that it is necessary to disclose the pipeline's ability to withstand such conditions. The proper selection of transport parameters permits the technological protection of the oil collection pipelines. Partially as a result of the increased flow speed guaranteeing an emulsion flow regime for the gas-water-oil flow, it was found that the operational service-life of pipelines could be prolonged by a reduction of corrosion in oil collection pipelines.

  4. A clustering based method to evaluate soil corrosivity for pipeline external integrity management

    International Nuclear Information System (INIS)

    Yajima, Ayako; Wang, Hui; Liang, Robert Y.; Castaneda, Homero

    2015-01-01

    One important category of transportation infrastructure is underground pipelines. Corrosion of these buried pipeline systems may cause pipeline failures with the attendant hazards of property loss and fatalities. Therefore, developing the capability to estimate the soil corrosivity is important for designing and preserving materials and for risk assessment. The deterioration rate of metal is highly influenced by the physicochemical characteristics of a material and the environment of its surroundings. In this study, the field data obtained from the southeast region of Mexico was examined using various data mining techniques to determine the usefulness of these techniques for clustering soil corrosivity level. Specifically, the soil was classified into different corrosivity level clusters by k-means and Gaussian mixture model (GMM). In terms of physical space, GMM shows better separability; therefore, the distributions of the material loss of the buried petroleum pipeline walls were estimated via the empirical density within GMM clusters. The soil corrosivity levels of the clusters were determined based on the medians of metal loss. The proposed clustering method was demonstrated to be capable of classifying the soil into different levels of corrosivity severity. - Highlights: • The clustering approach is applied to the data extracted from a real-life pipeline system. • Soil properties in the right-of-way are analyzed via clustering techniques to assess corrosivity. • GMM is selected as the preferred method for detecting the hidden pattern of in-situ data. • K–W test is performed for significant difference of corrosivity level between clusters

  5. Extremely high resolution corrosion monitoring of pipelines: retrofittable, non-invasive and real-time

    Energy Technology Data Exchange (ETDEWEB)

    Baltzersen, Oeystein; Tveit, Edd [Sensorlink AS, Trondheim (Norway); Verley, Richard [StatoilHydro ASA, Stockholm (Sweden)

    2009-07-01

    The Ultramonit unit is a clamp-on tool (removable) that uses an array of sensors to provide online, real-time, reliable and repeatable high accuracy ultrasonic wall thickness measurements and corrosion monitoring at selected locations along the pipeline. The unit can be installed on new or existing pipelines by diver or ROV. The system is based on the well-established ultrasonic pulse-echo method (A-scan). Special processing methods, and the fact that the unit is fixed to the pipeline, enable detection of changes in wall thickness in the micro-meter range. By utilizing this kind of resolution, it is possible to project corrosion rates in hours or days. The tool is used for calibration of corrosion inhibitor programs, verification and calibration of inspection pig data and general corrosion monitoring of new and existing pipelines. (author)

  6. Bio-corrosion of water pipeline by sulphate-reducing bacteria in a ...

    African Journals Online (AJOL)

    esiri

    2013-11-13

    Nov 13, 2013 ... Key words: Sulphate-reducing bacteria, corrosion, water pipeline, biocide. INTRODUCTION ... small amount of organic material required to produce biomass):. )1(. 3. 2 .... Oil, gas and shipping industries are seriously affected.

  7. Internal sandblasting of gas pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Murray, A B

    1969-09-29

    Trans-Canada is completing the fourth season of internal cleaning by sandblasting of its multiple-line gas transmission system, with Kleen Kote, Inc., as contractor. Flow efficiencies of 93% have been attained and have been maintained for periods of more than 2 yr for all normally expected flow rates, compared with 83.8% previously at flow rates up to 1.2 billion cu ft per day. It was estimated that increased efficiency through sandblasting reduced line pipe requirements for 36-in. looping by 47 miles, saving $8.7 million capital expenditures. At 70 cents/ft or $3,700 a mile for sandblasting, the cost of sandblasting was only one-quarter that of looping.

  8. Bio-corrosion of water pipeline by sulphate-reducing bacteria in a ...

    African Journals Online (AJOL)

    This study investigates the presence of SRB in water, in a water pipeline and in the soil near the pipeline at a mining operation, under conditions that would be expected to be stable toward corrosion. Samples of water in pipes showed a high frequency of SRB. Cast iron coupons placed in pipes gave positive results for SRB ...

  9. 49 CFR 195.581 - Which pipelines must I protect against atmospheric corrosion and what coating material may I use?

    Science.gov (United States)

    2010-10-01

    ... corrosion and what coating material may I use? 195.581 Section 195.581 Transportation Other Regulations... Corrosion Control § 195.581 Which pipelines must I protect against atmospheric corrosion and what coating... atmosphere, except pipelines under paragraph (c) of this section. (b) Coating material must be suitable for...

  10. Pipelines explosion, violates Humanitarian International Right

    International Nuclear Information System (INIS)

    Carta Petrolera

    1997-01-01

    Recently and for first time, an organism of the orbit of the human rights put the finger in the wound of the problem that represents for Colombia the pipelines explosion and the social and environmental impact that those actions in this case the Defense of the People office, the institution that published a document related this denounces, in the one that sustains that the country it cannot continue of back with a serious and evident reality as the related with the explosions of pipelines. We are the only country of the world where happen these facts and enormous losses are not only causing to the Colombian economy, but rather our environmental wealth is affecting, the document, denounced the ignorance of the humanitarian international right on the part of those who apply to that class of attacks

  11. Development of corrosion defect assessment program for API X65 gas pipelines

    International Nuclear Information System (INIS)

    Choi, Jae Boong; Kim, Youn Ho; Kim, Young Jin; Goo, Bon Geol; Kim, Yound Pyo; Baek, Jong Hyun; Kim, Woo Sik

    2001-01-01

    Pipelines have the highest capacity and are the safest and the least environmentally disruptive way for gas or oil transmission. Recently, failures due to corrosion defects have become of major concern in maintaining pipeline integrity. A number of solutions have been developed for the assessment of remaining strength of corroded pipelines. However, these solutions are known to be dependent on material properties and pipeline geometries. In this paper, a fitness-for-purpose type limit load solution for corroded gas pipelines made of the X65 steel is proposed. For this purpose, a series of burst tests with various types of corrosion defects are performed. Finite element simulations are carried out to derive an appropriate failure criterion. And then, further, extensive finite element analyses are performed to obtain the FFP type limit load solution for corroded X65 gas pipelines as a function of defect depth, length and pipeline geometry. And also, a window based computer program for the assessment of corrosion defect, which is named as COPAP(COrroded Pipeline Assessment Program) has been developed on the basis of proposed limit load solution

  12. Proceedings of the 5. biennial international pipeline conference, IPC 2004 : the power of technology

    International Nuclear Information System (INIS)

    Paulson, K.; Kraft, H.; Hopkins, P.

    2004-01-01

    The fifth international pipeline conference provided a forum for experts in the pipeline industry, academia and governments to discuss new technologies and approaches to pipeline transport. Presentations focused on a wide range of issues related to pipeline engineering. The conference was divided into 16 main sessions: (1) compression and pump technologies, (2) corrosion protection and analysis techniques, (3) pipeline design and construction, (4) environmental issues, (5) database development, (6) emerging issues and innovative projects, (7) inspection techniques, (8) integrity management, (9) joining, (10) materials, (11) offshore issues, (12) operations and maintenance, (13) pipeline automation and measurement, (14) pipelining in northern environments, (15) risk and reliability, (16) standards and regulations. The presentations provided up-to-date information related to future technology trends as well as recent innovations and practices. Pipeline design standards and new pipeline materials using high strength steels and reinforced composite plastic coatings were also reviewed. Other sessions discussed emerging technologies for inspection, quality control, ultrasonic testing, and the use of remote sensors. The conference also included a student paper competition. A total of 339 peer reviewed presentations were given at the conference, all of which were indexed separately for inclusion in this database. refs., tabs., fig.

  13. The relationship of telluric currents to the corrosion of warm arctic pipelines

    International Nuclear Information System (INIS)

    Sackinger, W.M.

    1991-01-01

    Warm pipelines may be elevated above ice-rich permafrost, but buried in unfrozen ground or in ice-containing permafrost which is regarded as mechanically thaw-stable. In norther regions, the concentration of ionospheric electrical currents causes not only aurora borealis but also a time-variable magnetic field at the earth's surface, and the induction of electrical currents in the soil and in pipelines. This paper presents a model for electrical current flow in a typical warm pipeline segment, including both buried and elevated sections, soil resistances, corrosion protection sacrificial anodes, and regions of damaged pipeline coatings

  14. Biodegradation and corrosion behavior of manganese oxidizer Bacillus cereus ACE4 in diesel transporting pipeline

    International Nuclear Information System (INIS)

    Rajasekar, A.; Ganesh Babu, T.; Karutha Pandian, S.; Maruthamuthu, S.; Palaniswamy, N.; Rajendran, A.

    2007-01-01

    The degradation problem of petroleum products arises since hydrocarbon acts as an excellent food source for a wide variety of microorganisms. Microbial activity leads to unacceptable level of turbidity, corrosion of pipeline and souring of stored product. The present study emphasizes the role of Bacillus cereus ACE4 on degradation of diesel and its influence on corrosion of API 5LX steel. A demonstrating bacterial strain ACE4 was isolated from corrosion products and 16S rRNA gene sequence analysis showed that it has more than 99% similarity with B. cereus. The biodegradation and corrosion studies revealed that B. cereus degraded the aliphatic protons and aromatic protons in diesel and is capable of oxidizing ferrous/manganese into oxides. This is the first report that discloses the involvement of manganese oxidizer B. cereus ACE4 on biodegradation of diesel and its influence on corrosion in a tropical country pipeline

  15. Corrosion Behavior of Pipeline Carbon Steel under Different Iron Oxide Deposits in the District Heating System

    Directory of Open Access Journals (Sweden)

    Yong-Sang Kim

    2017-05-01

    Full Text Available The corrosion behavior of pipeline steel covered by iron oxides (α-FeOOH; Fe3O4 and Fe2O3 was investigated in simulated district heating water. In potentiodynamic polarization tests; the corrosion rate of pipeline steel is increased under the iron oxide but the increaseing rate is different due to the differnet chemical reactions of the covered iron oxides. Pitting corrosion was only observed on the α-FeOOH-covered specimen; which is caused by the crevice corrosion under the α-FeOOH. From Mott-Schottky and X-ray diffraction results; the surface reaction and oxide layer were dependent on the kind of iron oxides. The iron oxides deposit increases the failure risk of the pipeline and localized corrosion can be occurred under the α-FeOOH-covered region of the pipeline. Thus, prevention methods for the iron oxide deposit in the district pipeline system such as filtering or periodic chemical cleaning are needed.

  16. 49 CFR 192.477 - Internal corrosion control: Monitoring.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Internal corrosion control: Monitoring. 192.477... Control § 192.477 Internal corrosion control: Monitoring. If corrosive gas is being transported, coupons... internal corrosion. Each coupon or other means of monitoring internal corrosion must be checked two times...

  17. The negative binomial distribution as a model for external corrosion defect counts in buried pipelines

    International Nuclear Information System (INIS)

    Valor, Alma; Alfonso, Lester; Caleyo, Francisco; Vidal, Julio; Perez-Baruch, Eloy; Hallen, José M.

    2015-01-01

    Highlights: • Observed external-corrosion defects in underground pipelines revealed a tendency to cluster. • The Poisson distribution is unable to fit extensive count data for these type of defects. • In contrast, the negative binomial distribution provides a suitable count model for them. • Two spatial stochastic processes lead to the negative binomial distribution for defect counts. • They are the Gamma-Poisson mixed process and the compound Poisson process. • A Rogeŕs process also arises as a plausible temporal stochastic process leading to corrosion defect clustering and to negative binomially distributed defect counts. - Abstract: The spatial distribution of external corrosion defects in buried pipelines is usually described as a Poisson process, which leads to corrosion defects being randomly distributed along the pipeline. However, in real operating conditions, the spatial distribution of defects considerably departs from Poisson statistics due to the aggregation of defects in groups or clusters. In this work, the statistical analysis of real corrosion data from underground pipelines operating in southern Mexico leads to conclude that the negative binomial distribution provides a better description for defect counts. The origin of this distribution from several processes is discussed. The analysed processes are: mixed Gamma-Poisson, compound Poisson and Roger’s processes. The physical reasons behind them are discussed for the specific case of soil corrosion.

  18. Electrolytic corrosion of water pipeline system in the remote distance from stray currents—Case study

    Directory of Open Access Journals (Sweden)

    Krzysztof Zakowski​

    2016-06-01

    Full Text Available Case study of corrosion failure of urban water supply system caused by the harmful effects of stray currents was presented. The failure occurred at a site distant from the sources of these currents namely the tramway and railway traction systems. Diagnosis revealed the stray currents flow to pipeline over a remote distance of 800/1000 m from the point of failure. At the point of failure stray currents flowed from the pipeline to the ground through external insulation defects, causing the process of electrolytic corrosion of the metal. Long distance between the affected section of the pipeline and the sources of stray currents excludes the typical protection against stray currents in the form of electrical polarized drainage. Corrosion protection at this point can be achieved by using the earthing electrodes made of magnesium, which will also provide cathodic current protection as galvanic anode.

  19. On researching erosion-corrosion wear in pipelines: the rate and residual lifetime estimation

    International Nuclear Information System (INIS)

    Baranenko, V.I.; Yanchenko, Yu.A.; Gulina, O.M.; Dokukin, D.A.

    2010-01-01

    To base the normative document on calculation of pipelines erosive-corrosive wear (ECW) rate and residual lifetime this research of ECW regularities for pearlitic steel NPP pipelines was performed. The estimates of control data treatment statistical procedures efficiency were presented. The influence of the scheme of piping control on the ECW rate and residual lifetime estimation results was demonstrated. The simplified scheme is valid only in case of complete information. It's usage under data uncertainties leads to essential residual lifetime overstating [ru

  20. Characterization of corrosive bacterial consortia isolated from petroleum-product-transporting pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Rajasekar, Aruliah; Ting, Yen-Peng [National Univ. of Singapore (Singapore). Dept. of Chemical and Biomolecular Engineering; Anandkumar, Balakrishnan [Sourashtra Coll., Madurai (India). Dept. of Biotechnology; Maruthamuthu, Sundaram [Central Electrochemical Research Inst., Karaikudi (India). Biocorrosion Group; Rahman, Pattanathu K.S.M. [Teesside Univ., Tees Valley (United Kingdom). Chemical and Bioprocess Engineering Group

    2010-01-15

    Microbiologically influenced corrosion is a problem commonly encountered in facilities in the oil and gas industries. The present study describes bacterial enumeration and identification in diesel and naphtha pipelines located in the northwest and southwest region in India, using traditional cultivation technique and 16S rDNA gene sequencing. Phylogenetic analysis of 16S rRNA sequences of the isolates was carried out, and the samples obtained from the diesel and naphtha-transporting pipelines showed the occurrence of 11 bacterial species namely Serratia marcescens ACE2, Bacillus subtilis AR12, Bacillus cereus ACE4, Pseudomonas aeruginosa AI1, Klebsiella oxytoca ACP, Pseudomonas stutzeri AP2, Bacillus litoralis AN1, Bacillus sp., Bacillus pumilus AR2, Bacillus carboniphilus AR3, and Bacillus megaterium AR4. Sulfate-reducing bacteria were not detected in samples from both pipelines. The dominant bacterial species identified in the petroleum pipeline samples were B. cereus and S. marcescens in the diesel and naphtha pipelines, respectively. Therefore, several types of bacteria may be involved in biocorrosion arising from natural biofilms that develop in industrial facilities. In addition, localized (pitting) corrosion of the pipeline steel in the presence of the consortia was observed by scanning electron microscopy analysis. The potential role of each species in biofilm formation and steel corrosion is discussed. (orig.)

  1. Investigations of corrosion films formed on API-X52 pipeline steel in acid sour media

    Energy Technology Data Exchange (ETDEWEB)

    Hernandez-Espejel, A. [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Dominguez-Crespo, M.A. [Instituto Politecnico Nacional, CICATA-Unidad Altamira-Tamaulipas, km 14.5, Carretera Tampico-Puerto Industrial Altamira, 89600 Altamira, Tamps (Mexico); Cabrera-Sierra, R. [Instituto Politecnico Nacional, Departamento de Ingenieria Quimica Industrial, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Rodriguez-Meneses, C. [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico); Arce-Estrada, E.M., E-mail: earce@ipn.m [Instituto Politecnico Nacional, Departamento de Ingenieria Metalurgica, IPN-ESIQIE, UPALM Ed. 7, Zacatenco 07738, Mexico, D.F. (Mexico)

    2010-07-15

    Corrosion films formed by voltammetry using different switching potentials and by immersion on API-X52 pipeline steel in simulated acid sour media (NACE ID182) have been characterized using Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), Linear Polarization and Electrochemical Impedance Spectroscopy (EIS) techniques. XRD and EDS analysis showed that the films are mainly composed of sulphide compounds (mackinawite, troilite, marcasite and pyrite) as well as iron oxides, as steel damage increases. Across SEM micrographs the corrosion films formed by potentiodynamic and immersion tests are very similar, covering most of the steel. Polarization and EIS results corroborate poor behavior against corrosion.

  2. Investigations of corrosion films formed on API-X52 pipeline steel in acid sour media

    International Nuclear Information System (INIS)

    Hernandez-Espejel, A.; Dominguez-Crespo, M.A.; Cabrera-Sierra, R.; Rodriguez-Meneses, C.; Arce-Estrada, E.M.

    2010-01-01

    Corrosion films formed by voltammetry using different switching potentials and by immersion on API-X52 pipeline steel in simulated acid sour media (NACE ID182) have been characterized using Scanning Electron Microscopy (SEM), X-ray Diffraction (XRD), Linear Polarization and Electrochemical Impedance Spectroscopy (EIS) techniques. XRD and EDS analysis showed that the films are mainly composed of sulphide compounds (mackinawite, troilite, marcasite and pyrite) as well as iron oxides, as steel damage increases. Across SEM micrographs the corrosion films formed by potentiodynamic and immersion tests are very similar, covering most of the steel. Polarization and EIS results corroborate poor behavior against corrosion.

  3. Integral diagnostic in the failure causes of external corrosion of a natural gas transport pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Mora-Mendoza, J.L.; Saucedo-Robles, L.C.; Rodriguez-Clemente, H. [PEMEX Gas y Petroquimica Basica, Subdireccion de Ductos; Marina Nacional 329, Edificio B-1, Piso 8, Col. Huasteca, D.F., CP 11311 (Mexico); Gonzalez-Nunez, M.A. [Instituto de Investigaciones Electricas, Reforma 113, Col. Palmira, Cuernavaca, Morelos, CP 62490 (Mexico); Zavala-Olivares, G.; Hernandez-Gayosso, M.J. [Instituto Mexicano del Petroleo, Direccion de Exploracion y Produccion, Eje Central Lazaro Cardenas Norte 152, Col. San Bartolo Atepehuacan, D.F., CP 07730 (Mexico)

    2011-08-15

    The objective of this study consisted in investigating the possible causes which give rise to the presence of low wall pipe thicknesses on a 16'' natural gas transport pipeline, even though during the last 12-year period cathodic protection (CP) potentials were kept in the protection range at which external corrosion should not occur. Results from in-line inspection from a 16'' natural gas transport pipeline showed 46 indications with more than 80% wall thickness lost due to external corrosion in the second segment of the pipeline. Direct inspection at the indication locations, review of the CP system performance, pipeline maintenance programs and studies, allowed to make an integral diagnostic where it was found out that the main cause of external corrosion was an inappropriate coating application since the pipeline construction, this situation has originated the increase of CP shielding effects through time. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  4. 49 CFR 193.2631 - Internal corrosion control.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Internal corrosion control. 193.2631 Section 193... GAS FACILITIES: FEDERAL SAFETY STANDARDS Maintenance § 193.2631 Internal corrosion control. Each component that is subject to internal corrosive attack must be protected from internal corrosion by— (a...

  5. Temperature factors effect on occurrence of stress corrosion cracking of main gas pipeline

    Science.gov (United States)

    Nazarova, M. N.; Akhmetov, R. R.; Krainov, S. A.

    2017-10-01

    The purpose of the article is to analyze and compare the data in order to contribute to the formation of an objective opinion on the issue of the growth of stress corrosion defects of the main gas pipeline. According to available data, a histogram of the dependence of defects due to stress corrosion on the distance from the compressor station was constructed, and graphs of the dependence of the accident density due to stress corrosion in the winter and summer were also plotted. Data on activation energy were collected and analyzed in which occurrence of stress corrosion is most likely constructed, a plot of activation energy versus temperature is plotted, and the process of occurrence of stress corrosion by the example of two different grades of steels under the action of different temperatures was analyzed.

  6. Probability distribution of pitting corrosion depth and rate in underground pipelines: A Monte Carlo study

    International Nuclear Information System (INIS)

    Caleyo, F.; Velazquez, J.C.; Valor, A.; Hallen, J.M.

    2009-01-01

    The probability distributions of external-corrosion pit depth and pit growth rate were investigated in underground pipelines using Monte Carlo simulations. The study combines a predictive pit growth model developed by the authors with the observed distributions of the model variables in a range of soils. Depending on the pipeline age, any of the three maximal extreme value distributions, i.e. Weibull, Frechet or Gumbel, can arise as the best fit to the pitting depth and rate data. The Frechet distribution best fits the corrosion data for long exposure periods. This can be explained by considering the long-term stabilization of the diffusion-controlled pit growth. The findings of the study provide reliability analysts with accurate information regarding the stochastic characteristics of the pitting damage in underground pipelines.

  7. Probability distribution of pitting corrosion depth and rate in underground pipelines: A Monte Carlo study

    Energy Technology Data Exchange (ETDEWEB)

    Caleyo, F. [Departamento de Ingenieria Metalurgica, ESIQIE, IPN, UPALM Edif. 7, Zacatenco, 07738 Mexico, D.F. (Mexico)], E-mail: fcaleyo@gmail.com; Velazquez, J.C. [Departamento de Ingenieria Metalurgica, ESIQIE, IPN, UPALM Edif. 7, Zacatenco, 07738 Mexico, D.F. (Mexico); Valor, A. [Facultad de Fisica, Universidad de La Habana, San Lazaro y L, Vedado, 10400, La Habana (Cuba); Hallen, J.M. [Departamento de Ingenieria Metalurgica, ESIQIE, IPN, UPALM Edif. 7, Zacatenco, 07738 Mexico, D.F. (Mexico)

    2009-09-15

    The probability distributions of external-corrosion pit depth and pit growth rate were investigated in underground pipelines using Monte Carlo simulations. The study combines a predictive pit growth model developed by the authors with the observed distributions of the model variables in a range of soils. Depending on the pipeline age, any of the three maximal extreme value distributions, i.e. Weibull, Frechet or Gumbel, can arise as the best fit to the pitting depth and rate data. The Frechet distribution best fits the corrosion data for long exposure periods. This can be explained by considering the long-term stabilization of the diffusion-controlled pit growth. The findings of the study provide reliability analysts with accurate information regarding the stochastic characteristics of the pitting damage in underground pipelines.

  8. Some proposed mechanisms for internal cladding corrosion

    International Nuclear Information System (INIS)

    Bradbury, M.H.; Pickering, S.; Whitlow, W.H.

    1977-01-01

    In spite of extensive research during recent years, a comprehensive model for internal cladding corrosion in fast reactor oxide fuel pins has not yet been established. In this paper, a model is proposed which accounts for many of the features normally associated with this type of corrosion. The model is composed of a number of parts which describe the chronological sequence of events at the fuel/cladding interface. The corrosion reaction is visualised as being primarily chemical in character, involving the cladding steel, the fuel and the more aggressive fission products, notably caesium in the presence of oxygen. The model attempts to explain how corrosion starts, how it depends on the oxygen potential, why it occurs non-uniformly; also covered are phase changes within the cladding steel and morphological features such as the intergranular form of attack and the distribution of corrosion products in the fuel/cladding gap. (author)

  9. Some proposed mechanisms for internal cladding corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Bradbury, M H; Pickering, S; Whitlow, W H [EURATOM (United Kingdom)

    1977-04-01

    In spite of extensive research during recent years, a comprehensive model for internal cladding corrosion in fast reactor oxide fuel pins has not yet been established. In this paper, a model is proposed which accounts for many of the features normally associated with this type of corrosion. The model is composed of a number of parts which describe the chronological sequence of events at the fuel/cladding interface. The corrosion reaction is visualised as being primarily chemical in character, involving the cladding steel, the fuel and the more aggressive fission products, notably caesium in the presence of oxygen. The model attempts to explain how corrosion starts, how it depends on the oxygen potential, why it occurs non-uniformly; also covered are phase changes within the cladding steel and morphological features such as the intergranular form of attack and the distribution of corrosion products in the fuel/cladding gap. (author)

  10. Failure prediction for Crack-in-Corrosion defects in natural gas transmission pipelines

    International Nuclear Information System (INIS)

    Bedairi, B.; Cronin, D.; Hosseini, A.; Plumtree, A.

    2012-01-01

    Cracks occurring coincidentally with corrosion (Crack-in-Corrosion or CIC), represent a new hybrid defect in pipelines that are not directly addressed in the current codes or assessment methods. To understand the failure response of these defects, the finite element method using an elastic–plastic fracture mechanics approach was applied to predict the failure pressures of comparable crack, corrosion and CIC defects in 508 mm diameter pipe with 5.7 mm wall thickness. Failure pressure predictions were made based on measured tensile, Charpy impact and J testing data, and validated using experimental rupture tests. Plastic collapse was predicted for corrosion and crack defects using the critical strength based on the material tensile strength, whereas fracture was predicted using the measured J 0.2 value. The model predictions were found to be conservative for the CIC defects (17.4% on average), 12.4% conservative for crack-only defects, and 3.2% conservative for corrosion defects compared to the experimental tests, demonstrating the applicability of the material-based failure criteria. For the defects considered in this study, all were predicted to fail by plastic collapse. The finite element method provided less conservative predictions than existing corrosion or crack-based analytical methods. Highlights: ► Cracks occurring coincidentally with corrosion represent a new hybrid defect in pipelines. ► Existing methods for prediction corrosion and crack defect failure pressures are conservative. ► The FE method can provide improved prediction of rupture pressure using actual material properties. ► Failure was predicted using FE with a critical stress for plastic collapse and J value for fracture. ► FE failure pressure predictions for crack in corrosion defects were 17% conservative on average.

  11. The Effect of General Corrosion on the Guided Wave Inspection of the Pipeline

    Directory of Open Access Journals (Sweden)

    Zhang Jin Heng

    2016-01-01

    Full Text Available The guided wave method can inspect pipelines very quickly and widely. For instance, it can inspect the overall pipelines by digging several detection pits or removing part of coating material to set the array ring. However, it will make the guided wave attenuate more seriously and make the signals hard to identify when setting the array ring on the general corrosion. In this study, the wave propagation will be discussed when the general corrosion is under the array ring and the severe localized corrosion is inside the general corrosion via experiment and finite element method. The results showed that the excitation energy will be lower when the array ring set on the pipe surface with the general corrosion. By two-dimensional Fourier transform analysis, its non-uniform contact surface will increase asymmetric modal and mix signals. The energy attenuation will increase when the corrosion depth is deepened or the inspection frequency is risen. For example, the 2 mm deep general corrosion will attenuate −1.09 dB/m at 20 kHz and attenuate −3.01 dB/m at 40 kHz; the 4 mm deep general corrosion will attenuation −5.76 dB/m at 20 kHz and attenuation −23.19 dB/m at 40 kHz. However, the coherent signals which were caused by the general corrosion will decay with increasing frequency. For example, the coherent signals of 2 mm deep general corrosion are −23.67 dB at 20 kHz and −35.44 dB at 40 kHz; then, the 20 mm long and 3.5 mm deep localized corrosion which signal is −26.34 dB at 20 kHz and −26.94 dB at 40 kHz will be detected easily at high frequency. It can provide detectors to understand the impact when the array ring set on the area of general corrosion and the way to distinguish the localized corrosion which is inside the area of general corrosion.

  12. Microstructural investigation of vintage pipeline steels highly susceptible to stress corrosion cracking

    Science.gov (United States)

    Torres, Monica

    The use of pipelines for the transmission of gas offers not only efficiency, but a number of economic advantages. Nevertheless, pipelines are subject to aggressive operating conditions and environments which can lead to in-service degradation [1] and thus to failures. These failures can have catastrophic consequences, such as environmental damage and loss of life [2]. One of the most dangerous threats to pipeline integrity is stress corrosion cracking (SCC). Despite the substantial progress that has been achieved in the field, due to the complex nature of this phenomenon there is still not a complete understanding of this form of external corrosion. This makes its detection and prevention a challenge and therefore a risk to pipeline integrity, and most importantly, to the safety of the population. SCC cracks are the result of the interaction between a corrosive environment, applied stresses, and a susceptible microstructure. To date, what defines a susceptible microstructure remains ambiguous, as SCC has been observed in a range of steel grades, microstructures, chemical composition, and grain sizes. Therefore, in order to be able to accurately predict and prevent this hazardous form of corrosion, it is imperative to advance our knowledge on the subject and gain a better understanding on the microstructural features of highly susceptible pipeline materials, especially in the subsurface zone where crack nucleation must take place. Therefore, a microstructural characterization of the region near the surface layer was carried-out utilizing TEM. TEM analysis revealed the dislocation character, ferrite morphology, and apparent carbide precipitation in some grain boundaries. Furthermore, light microscopy, SEM, and hardness testing were performed to expand our knowledge on the microscopical features of highly SCC susceptible service components. This investigation presents a new approach to SCC characterization, which exposed the sub-surface region microscopical

  13. Corrosion of steam generator pipelines analysed using Moessbauer spectroscopy

    International Nuclear Information System (INIS)

    Slugen, V.; Lipka, J.; Toth, I.; Hascik, J.; Hinca, R.; Lehota, M.

    2003-01-01

    The variability of the properties and the composition of the corrosion products of the stainless CrNi and mild steels in dependence on the conditions (temperature, acidity, etc.) is of such range that, in practice, it is impossible to determine the properties of the corrosion products for an actual case from the theoretical data only. Since the decontamination processes for the materials of the water-cooled reactor (VVER-440) secondary circuits are in the progress of development, it is necessary to draw the needed information by the measurement and analysis of the real specimens. The corrosion layers was separated by scraping the rust off the surface and the powder samples were studied by transmission Moessbauer spectroscopy. It should be noted that the gamma spectroscopic measurements give no evidence of the presence of low-energy gamma radiation emitted from the samples. The scraped specimen powder was homogenised (using a 50 μm sieve) and fixed into a special holder. The 57 Co in Rh matrix was used as the radioactive Moessbauer source. Measured spectra were fitted using program NORMOS SITE. According to the results obtained from Moessbauer spectra, it is possible to establish that the main component of secondary circuit's corrosion products is magnetite Fe 3 O 4 . Next components are hematite α-Fe 2 O 3 and hydroxide akagenite β-FeOOH, which is characterised by significant paramagnetic doublet in the middle of spectra. The sextets corresponding to base materials (martensite and austenite steels) were identified in all measured spectra. (author)

  14. Benefits from corrosion management of ORBEL-I pipeline; Resultados obtidos com o gerenciamento da corrosao do oleoduto ORBEL-I

    Energy Technology Data Exchange (ETDEWEB)

    Lima, Aline de Souza [PETROBRAS Transporte S.A. (TRANSPETRO), Rio de Janeiro, RJ (Brazil); Fernandes Junior, Anibal Augusto; Viana, Flavio Godinho [PETROBRAS, Rio de Janeiro, RJ (Brazil)

    2005-07-01

    This work has for objective to present the results gotten with the management of the implanted internal corrosion in the pipeline Rio de Janeiro - Belo Horizonte I (ORBEL I), with 363 kilometers of extension and 18 inch of diameter. This management has for purpose to prevent and to control the corrosive process in the internal structure of the pipe through the identification of the basic causes of the corrosive process and the implantation of actions adjusted for the control of the process. The applied techniques and actions had been based on the described recommendations in the Communication Technique 116/99 No. - Management of the Corrosion of ORBEL I emitted for the Center of Research of PETROBRAS (CENPES). The applied actions had been: determination of the corrosion rate with the coupon use of loss of mass and probe, races of pig of cleanness, chemical analyses of the pumped product and the residue of corrosion, inhibitor injection and water reduction in the product. The results obtained show the decrease of corrosion rates and of corrosiveness of the products transported. (author)

  15. Stochastic modeling of pitting corrosion in underground pipelines using Markov chains

    Energy Technology Data Exchange (ETDEWEB)

    Velazquez, J.C.; Caleyo, F.; Hallen, J.M.; Araujo, J.E. [Instituto Politecnico Nacional (IPN), Mexico D.F. (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas (ESIQIE); Valor, A. [Universidad de La Habana, La Habana (Cuba)

    2009-07-01

    A non-homogenous, linear growth (pure birth) Markov process, with discrete states in continuous time, has been used to model external pitting corrosion in underground pipelines. The transition probability function for the pit depth is obtained from the analytical solution of the forward Kolmogorov equations for this process. The parameters of the transition probability function between depth states can be identified from the observed time evolution of the mean of the pit depth distribution. Monte Carlo simulations were used to predict the time evolution of the mean value of the pit depth distribution in soils with different physicochemical characteristics. The simulated distributions have been used to create an empirical Markov-chain-based stochastic model for predicting the evolution of pitting corrosion from the observed properties of the soil in contact with the pipeline. Real- life case studies, involving simulated and measured pit depth distributions are presented to illustrate the application of the proposed Markov chains model. (author)

  16. Reliability-based management of buried pipelines considering external corrosion defects

    Science.gov (United States)

    Miran, Seyedeh Azadeh

    Corrosion is one of the main deteriorating mechanisms that degrade the energy pipeline integrity, due to transferring corrosive fluid or gas and interacting with corrosive environment. Corrosion defects are usually detected by periodical inspections using in-line inspection (ILI) methods. In order to ensure pipeline safety, this study develops a cost-effective maintenance strategy that consists of three aspects: corrosion growth model development using ILI data, time-dependent performance evaluation, and optimal inspection interval determination. In particular, the proposed study is applied to a cathodic protected buried steel pipeline located in Mexico. First, time-dependent power-law formulation is adopted to probabilistically characterize growth of the maximum depth and length of the external corrosion defects. Dependency between defect depth and length are considered in the model development and generation of the corrosion defects over time is characterized by the homogenous Poisson process. The growth models unknown parameters are evaluated based on the ILI data through the Bayesian updating method with Markov Chain Monte Carlo (MCMC) simulation technique. The proposed corrosion growth models can be used when either matched or non-matched defects are available, and have ability to consider newly generated defects since last inspection. Results of this part of study show that both depth and length growth models can predict damage quantities reasonably well and a strong correlation between defect depth and length is found. Next, time-dependent system failure probabilities are evaluated using developed corrosion growth models considering prevailing uncertainties where three failure modes, namely small leak, large leak and rupture are considered. Performance of the pipeline is evaluated through failure probability per km (or called a sub-system) where each subsystem is considered as a series system of detected and newly generated defects within that sub

  17. The research on corrosion condition and anticorrosion methods of SEP system pipelines in Qinshan Nuclear Power Plant Phase II

    International Nuclear Information System (INIS)

    Zhang Wei; Cao Feng; Wang Jianjun

    2010-01-01

    SEP system in Qinshan nuclear power plant phase II provides drinking water and firefight water for nuclear island, conventional island, inner and outer of BOP structures. Many corrosion perforations in the SEP pipeline were found during operation. This article analysis the corrosion reasons and presents some reasonable treatment and surveillance methods. (authors)

  18. Safety-classified steel cylinder reinforced concrete pipelines: mechanism of corrosion, diagnosis and maintenance strategy

    International Nuclear Information System (INIS)

    Aimonino, J.; Jacq, S.

    2015-01-01

    EDF operates 6 km of safety-classified steel cylinder reinforced concrete pipelines spread over 8 PWR nuclear reactors located on the sea coast. These pipelines, placed in galleries, convey approximately 3000 m 3 /h of sea water under a pressure of 4 bar. They have been in operation since the mid eighties or early nineties. Their service life is limited by different scenarios of corrosion by pitting due to the presence of chlorides from sea water. Pipelines are subjected to frequent visual checks that can lead to immediate temporary reinforcement and subsequent replacement. In addition, a diagnosis methodology was developed in order to better anticipate the maintenance operations and in order to assess the remaining service life of pipelines. This methodology combines autopsies of replaced pipes with periodic campaigns of exhaustive half-cell potential mapping. For exhaustive campaigns, the grid spacing was 30 cm x 30 cm, refined to 10 cm x 10 cm in singular zones, on the entire external concrete surface of pipelines, which represents around 6x10 5 measurement points for 6 km of pipelines. Robust specifications were drawn up for the measurement method and the interpretation of the results, initially based on RILEM and ASTM recommendations and then significantly reinforced based on operational feedback. These specifications ensure the implementation and the interpretation of half-cell potential mapping can be carried out on a very large scale and enable the comparison of results between successive campaigns. The diagnosis methodology was a decisive factor in the planning of a preventive maintenance strategy which would enable a pipeline service life of 60 years. (authors)

  19. Metagenomic analysis indicates Epsilonproteobacteria as a potential cause of microbial corrosion in pipelines injected with bisulfite

    Directory of Open Access Journals (Sweden)

    Dongshan eAn

    2016-01-01

    Full Text Available Sodium bisulfite (SBS is used as an oxygen scavenger to decrease corrosion in pipelines transporting brackish subsurface water used in the production of bitumen by steam-assisted gravity drainage. Sequencing 16S rRNA gene amplicons has indicated that SBS addition increased the fraction of the sulfate-reducing bacteria (SRB Desulfomicrobium, as well as of Desulfocapsa, which can also grow by disproportionating sulfite into sulfide, sulfur and sulfate. SRB use cathodic H2, formed by reduction of aqueous protons at the iron surface, or use low potential electrons from iron and aqueous protons directly for sulfate reduction. In order to reveal the effects of SBS treatment in more detail, metagenomic analysis was performed with pipe-associated solids (PAS scraped from a pipe section upstream (PAS-616P and downstream (PAS-821TP of the SBS injection point. A major SBS-induced change in microbial community composition and in affiliated hynL genes for the large subunit of [NiFe] hydrogenase was the appearance of sulfur-metabolizing Epsilonproteobacteria of the genera Sulfuricurvum and Sulfurovum. These are chemolithotrophs, which oxidize sulfide or sulfur with O2 or reduce sulfur with H2. Because O2 was absent, this class likely catalyzed reduction of sulfur (S0 originating from the metabolism of bisulfite with cathodic H2 (or low potential electrons and aqueous protons originating from the corrosion of steel (Fe0. Overall this accelerates reaction of of S0 and Fe0 to form FeS, making this class a potentially powerful contributor to microbial corrosion. The PAS-821TP metagenome also had increased fractions of Deltaproteobacteria including the SRB Desulfomicrobium and Desulfocapsa. Altogether, SBS increased the fraction of hydrogen-utilizing Delta- and Epsilonproteobacteria in brackish-water-transporting pipelines, potentially stimulating anaerobic pipeline corrosion if dosed in excess of the intended oxygen scavenger function.

  20. Corrosion effect of Bacillus cereus on X80 pipeline steel in a Beijing soil environment.

    Science.gov (United States)

    Wan, Hongxia; Song, Dongdong; Zhang, Dawei; Du, Cuiwei; Xu, Dake; Liu, Zhiyong; Ding, De; Li, Xiaogang

    2018-06-01

    The corrosion of X80 pipeline steel in the presence of Bacillus cereus (B. cereus) was studied through electrochemical and surface analyses and live/dead staining. Scanning electron microscopy and live/dead straining results showed that a number of B. cereus adhered to the X80 steel. Electrochemical impedance spectroscopy showed that B. cereus could accelerate the corrosion of X80 steel. In addition, surface morphology observations indicated that B. cereus could accelerate pitting corrosion in X80 steel. The depth of the largest pits due to B. cereus was approximately 11.23μm. Many pits were found on the U-shaped bents and cracks formed under stress after 60days of immersion in the presence of B. cereus. These indicate that pitting corrosion can be accelerated by B. cereus. X-ray photoelectron spectroscopy results revealed that NH 4 + existed on the surface of X80 steel. B. cereus is a type of nitrate-reducing bacteria and hence the corrosion mechanism of B. cereus may involve nitrate reduction on the X80 steel. Copyright © 2018 Elsevier B.V. All rights reserved.

  1. Membrane-Coated Electrochemical Sensor for Corrosion Monitoring in Natural Gas Pipelines

    Directory of Open Access Journals (Sweden)

    J. Beck

    2017-07-01

    Full Text Available Electrochemical sensors can be used for a wide range of online in- situ process monitoring applications. However, the lack of a consistent electrolyte layer has previously limited electrochemical monitoring in gas and supercritical fluid streams. A solid state sensor is being designed that uses an ion conducting membrane to perform conductivity and corrosion measurements in natural gas pipelines up to 1000 psi. Initial results show that membrane conductivity measurements can be correlated directly to water content down to dew points of 1°C with good linearity. Corrosion monitoring can also be performed using methods such as linear polarization resistance and electrochemical impedance spectroscopy (EIS, though care must be taken in the electrode design to minimize deviation between sensors.

  2. Hybrid-Biocomposite Material for Corrosion Prevention in Pipeline: a review

    International Nuclear Information System (INIS)

    Suriani, M. J.; Nik, W. B. Wan

    2017-01-01

    One of the most challenging issues in the oil and gas industry is corrosion assessment and management in subsea structures or equipment. At present, almost all steel pipelines are sensitive to corrosion in harsh working environments, particularly in salty water and sulphur ingress media. Nowadays, the most commonly practiced solution for a damaged steel pipe is to entirely remove the pipe, to remove only a localized damaged section and then replace it with a new one, or to cover it with a steel patch through welding, respectively. Numerous literatures have shown that fiber-reinforced polymer-based composites can be effectively used for steel pipe repairs. Considerable research has also been carried out on the repair of corroded and gouged pipes incorporated with hybrid natural fiber-reinforced composite wraps. Currently, further research in the field should focus on enhanced use of the lesser and highly explored hybrid-biocomposite material for the development in corrosion prevention. A hybrid-biocomposite material from renewable resource based derivatives is cost-effective, abundantly available, biodegradable, and an environmentally benign alternative for corrosion prevention. The aim of this article is to provide a comprehensive review and to bridge the gap by developing a new hybrid-biocomposite with superhydrophobic surfaces.

  3. Slow strain rate corrosion and fracture characteristics of X-52 and X-70 pipeline steels

    International Nuclear Information System (INIS)

    Contreras, A.; Albiter, A.; Salazar, M.; Perez, R.

    2005-01-01

    The susceptibility to stress corrosion cracking (SCC) in a NACE solution saturated with H 2 S, of the X-52 and X-70 steels was studied using slow strain rate tests (SSRT) and electrochemical evaluations. SCC tests were performed in samples which include the longitudinal weld bead of the pipeline steels and were carried out in the NACE solution at both room temperature and 50 deg. C. After failure, the fracture surfaces were observed in a scanning electron microscope (SEM) and the chemical analysis were obtained using X-rays energy dispersive (EDXs) techniques. The specimens tested in air, exhibited a ductile type of failure, and whereas, those tested in the corrosive solution showed a brittle fracture. Specimens tested in the NACE solution saturated with H 2 S presented high susceptibility to SCC. Corrosion was found to be an important factor in the initiation of some cracks. In addition, the effect of the temperature on the corrosion attack was explored. The susceptibility to SCC was manifested as a decrease in the mechanical properties. Potentiodynamic polarization curves and hydrogen permeation measurements were made. The diffusion of atomic hydrogen was related to this fracture forms. The hydrogen permeation flux increased with the increasing of temperature

  4. Hybrid-Biocomposite Material for Corrosion Prevention in Pipeline: a review

    Energy Technology Data Exchange (ETDEWEB)

    Suriani, M. J.; Nik, W. B. Wan [Universiti Malaysia Terengganu, Terengganu (Malaysia)

    2017-04-15

    One of the most challenging issues in the oil and gas industry is corrosion assessment and management in subsea structures or equipment. At present, almost all steel pipelines are sensitive to corrosion in harsh working environments, particularly in salty water and sulphur ingress media. Nowadays, the most commonly practiced solution for a damaged steel pipe is to entirely remove the pipe, to remove only a localized damaged section and then replace it with a new one, or to cover it with a steel patch through welding, respectively. Numerous literatures have shown that fiber-reinforced polymer-based composites can be effectively used for steel pipe repairs. Considerable research has also been carried out on the repair of corroded and gouged pipes incorporated with hybrid natural fiber-reinforced composite wraps. Currently, further research in the field should focus on enhanced use of the lesser and highly explored hybrid-biocomposite material for the development in corrosion prevention. A hybrid-biocomposite material from renewable resource based derivatives is cost-effective, abundantly available, biodegradable, and an environmentally benign alternative for corrosion prevention. The aim of this article is to provide a comprehensive review and to bridge the gap by developing a new hybrid-biocomposite with superhydrophobic surfaces.

  5. Real Time Implementation of Incremental Fuzzy Logic Controller for Gas Pipeline Corrosion Control

    Directory of Open Access Journals (Sweden)

    Gopalakrishnan Jayapalan

    2014-01-01

    Full Text Available A robust virtual instrumentation based fuzzy incremental corrosion controller is presented to protect metallic gas pipelines. Controller output depends on error and change in error of the controlled variable. For corrosion control purpose pipe to soil potential is considered as process variable. The proposed fuzzy incremental controller is designed using a very simple control rule base and the most natural and unbiased membership functions. The proposed scheme is tested for a wide range of pipe to soil potential control. Performance comparison between the conventional proportional integral type and proposed fuzzy incremental controller is made in terms of several performance criteria such as peak overshoot, settling time, and rise time. Result shows that the proposed controller outperforms its conventional counterpart in each case. Designed controller can be taken in automode without waiting for initial polarization to stabilize. Initial startup curve of proportional integral controller and fuzzy incremental controller is reported. This controller can be used to protect any metallic structures such as pipelines, tanks, concrete structures, ship, and offshore structures.

  6. Carbon dioxide corrosion: Modelling and experimental work applied to natural gas pipelines

    Energy Technology Data Exchange (ETDEWEB)

    P, Loldrup Fosboel

    2007-10-15

    CO{sub 2} corrosion is a general problem in the industry and it is expensive. The focus of this study is an oil gas production related problem. CO{sub 2} corrosion is observed in offshore natural gas transportation pipelines. A general overview of the problem is presented in chapter 1. The chemical system consists mainly of CO{sub 2}-Na{sub 2}CO{sub 3}-NaHCO{sub 3}-MEG-H{sub 2}O. Sodium is injected in the pipelines as NaOH in order to pH-stabilize the pipeline to avoid corrosion and MEG is injected in order to prevent gas hydrates. There are a great number of models available in the literature which may predict CO{sub 2} corrosion. These models are not very accurate and assume ideality in the main part of the equation. This thesis deals with aspect of improving the models to account for the non-ideality. A general overview and extension of the theory behind electrochemical corrosion is presented in chapter 2 to 4. The theory deals with the basic thermodynamics of electrolytes in chapter 2, the extension and general description of electrolyte mass transport in chapter 3, and the electrochemical kinetics of corrosion in chapter 4. A literature overview of CO{sub 2} corrosion is shown in chapter 5 and possible extensions of the models are discussed. A list of literature cites is given in chapter 6. The literature review in chapter 5 shows how FeCO{sub 3} plays a main part in the protection of steel. Especially the solubility of FeCO{sub 3} is an important factor. Chapter 7 discusses and validates the thermodynamic properties of FeCO{sub 3}. The study shows that there is a discrepancy in the properties of FeCO{sub 3}. Sets of consistent thermodynamic properties of FeCO{sub 3} are given. A mixed solvent electrolyte model is regressed in chapter 8 for the CO{sub 2}-Na{sub 2}CO{sub 3}-NaHCO{sub 3}-MEG-H{sub 2}O system. Parameters of the extended UNIQUAC model is fitted to literature data of VLE, SLE, heat excess and validated against heat capacity data. The model is also

  7. Effect of Thermomechanical Processing and Crystallographic Orientation on the Corrosion Behavior of API 5L X70 Pipeline Steel

    Science.gov (United States)

    Ohaeri, Enyinnaya; Omale, Joseph; Eduok, Ubong; Szpunar, Jerzy

    2018-04-01

    This work presents the electrochemical response of X70 pipeline steel substrates thermomechanically processed at different conditions. The WE sample was hot rolled at a temperature range of 850 °C to 805 °C and cooled at a rate of 42.75 °C/s. Another sample WD was hot rolled from 880 °C to 815 °C and cooled at a faster rate of 51.5 °C/s. Corrosion tests were conducted electrochemically by potentiodynamic polarization in hydrogen-charged and non-hydrogen-charged environments. A lower corrosion rate was measured with hydrogen charging due to the rapid formation of corrosion product film on pipeline substrate, but WE specimen emerged as the most susceptible to corrosion with and without hydrogen charging. Variations in thermomechanical rolling conditions influenced grain orientation, protective film properties, corrosion, and cracking behavior on both specimens. Cracks were seen in both specimens after hydrogen charging, but specimen WE experienced a more intense deterioration of protective corrosion product film and subsequent cracking. A large part of specimen WD retained its protective corrosion product film after the polarization test, and sites where spalling occurred resulted in pitting with less cracking. Despite weak crystallographic texture noticed in both specimens, WD showed a higher intensity of corrosion-resistant 111||ND-oriented grains, while WE showed a more random distribution of 111||ND-, 011||ND-, and 001||ND-oriented grains with a lower intensity.

  8. Effect of Thermomechanical Processing and Crystallographic Orientation on the Corrosion Behavior of API 5L X70 Pipeline Steel

    Science.gov (United States)

    Ohaeri, Enyinnaya; Omale, Joseph; Eduok, Ubong; Szpunar, Jerzy

    2018-06-01

    This work presents the electrochemical response of X70 pipeline steel substrates thermomechanically processed at different conditions. The WE sample was hot rolled at a temperature range of 850 °C to 805 °C and cooled at a rate of 42.75 °C/s. Another sample WD was hot rolled from 880 °C to 815 °C and cooled at a faster rate of 51.5 °C/s. Corrosion tests were conducted electrochemically by potentiodynamic polarization in hydrogen-charged and non-hydrogen-charged environments. A lower corrosion rate was measured with hydrogen charging due to the rapid formation of corrosion product film on pipeline substrate, but WE specimen emerged as the most susceptible to corrosion with and without hydrogen charging. Variations in thermomechanical rolling conditions influenced grain orientation, protective film properties, corrosion, and cracking behavior on both specimens. Cracks were seen in both specimens after hydrogen charging, but specimen WE experienced a more intense deterioration of protective corrosion product film and subsequent cracking. A large part of specimen WD retained its protective corrosion product film after the polarization test, and sites where spalling occurred resulted in pitting with less cracking. Despite weak crystallographic texture noticed in both specimens, WD showed a higher intensity of corrosion-resistant 111|| ND-oriented grains, while WE showed a more random distribution of 111|| ND-, 011|| ND-, and 001|| ND-oriented grains with a lower intensity.

  9. Corrosion rate of API 5L Gr. X60 multipurpose steel pipeline under combined effect of water and crude oil

    Science.gov (United States)

    Miao, Jian; Wang, Qiang

    2016-09-01

    Multipurpose pipeline is often seriously corroded during its service life, and the phenomenon is more prominent once the transportation medium is changed. Electrochemical polarization curves and impedance spectroscopy of the API 5L Gr. X60 steel pipeline's corrosion process in sedimentary water with different ion types and their concentrations have been studied in this work. The results showed that the corrosion rates were found to be 0.00418 and 0.00232 mm/a for pure water and crude oil, respectively. However, for the mixtures of water and crude oil (with water content increased from 0.2 vol% to 10 vol%), the corrosion rate increased consistently and reached a maximum value of 0.15557 mm/a for 10 vol% water in crude oil. The effect of the concentration of various ions, namely, chloride, bicarbonate and sulfate in (oil/water) mixtures on the corrosion rate was characterized by weight-loss method. The results showed that with increasing the ions' concentrations, the corresponding exchange current density increased significantly. The results were further supported by the observations of corrosion morphology using scanning electron microscopy and are helpful in devising guidelines which would help in reducing corrosion in multipurpose transport pipelines involving a change of transported medium during their service life.

  10. Planning international transit oil pipeline projects in Croatia

    International Nuclear Information System (INIS)

    Sekulic, G.; Vrbic, D.

    2004-01-01

    Planning and development of international oil pipeline projects are aimed primarily at enhancing the safety of crude oil supply. Pipeline development is affected by a variety of overlapping factors, such as energy - and environment-protection-related factors, as well as political, economic, legislative, social, technical and technological ones. The success of any pipeline planning, construction and operation in the present conditions will depend upon the degree to which the above factors have been brought in line with global trends. The government should create stable political, economic and legislative frameworks that will meet the global requirements of crude oil transport development. As regards (new) transportation companies, their function is to secure safe transport by providing competitive tariffs and granting environmental protection. A prerequisite for the pipeline planning is to have both major crude oil consumers and producers (as well as their economic and political integrations) consider any state or company as potential partners for crude oil transport and transit, respectively. Croatia and the JANAF transport company have been 'chosen' as one of priority routes for European supply with crude oil from the Caspian region and Russia and one of the directions for Russian crude oil export due to a number of advantages, opportunities and prospects for a successful development. Two international oil pipeline projects - the Druzba Adria Project and the Constanta-Pancevo-Omisalj-Trieste Project - are currently under consideration. The government commitment towards these projects has been documented by the Croatian Energy Development Strategy (April 2002) and by the Programme for its implementation (March 2004). JANAF has assumed the responsibility for carrying out the project preparation activities assigned to it by the Croatian Government and the pertinent ministries. Cooperation between JANAF and government institutions is an integral part of the procedure

  11. Manufacturing method for intragranular stress corrosion cracking-induced test specimen for stainless steel pipeline

    International Nuclear Information System (INIS)

    Futagawa, Kiyoshi.

    1994-01-01

    In a manufacturing step for intragranular stress corrosion cracking-induced for stainless steel pipelines, pipe are abutted against with each other and welded, and a heat affected portion is applied with a sensitizing heat treatment. Further, a crevice jig is attached near the heat affected portion at the inner surface of the pipe and kept in a chlorine ion added water under high temperature and high pressure at a predetermined period of time. If tap water is used instead of purified water for C.P.T. test in a step of forming sample of IGSCC (intergranular stress corrosion cracking), since the chlorine ion concentration in the tap water is relatively high, TGSCC (intragranular stress corrosion crackings caused in all of the samples. A heat input and an interlayer temperature are determined for the material of stainless pipe having a carbon content of more than 0.05% so that the welding residual stress on the inner surface is applied as tension. The condition for the heat treatment is determined as, for example, 500degC x 24hr, and the samples are kept under water at high temperature and high pressure applied with chlorine ions for 500 to 200hours. As a result, since samples of TGSCC can be formed by utilizing the manufacturing step for IGSCC, there is no requirement for providing devices for applying environmental factors separately. (N.H.)

  12. Evaluation of corrosiveness grade of the main pipeline system within the machine-room of the Cen Juragua

    International Nuclear Information System (INIS)

    Camacho C, J.; Corvo P, F.

    1998-01-01

    It is realized a study of the corrosion process and the products formed over the carbon steel in different points of the machine-room of the Electronuclear plant of Juragua (Cuba) particularly in the pipelines considering the specific characteristics of corrosion under roof which has been less studied. The determination of corrosiveness grade was carried out by gravimetric methods (lost and gain weight) in the different coats of the machine-room not existing a correlation between them in according to results with those ones obtained by Infrared Spectroscopy, in which there is not a correlation between the band intensities (lepidocrocite/ goethite) and the corrosion; however both explain different parts of corrosive process. Also it is realized the corrosion products analysis by chemical methods and by Atomic Absorption Spectrometry, obtaining the concentration of the major anions and cations of importance for the corrosion, not existing a meaning correlation between them and the corrosion velocity by what it was determined the absorption isotherms, obtaining as result a microporous structure in the formed oxides which was capable to retain and to absorb water and pollutants which could be this the main cause of corrosion. By analyzing the high concentration of iron and the low concentration of the remainder anions and cations it is possible to make the traditional chemical washes which are less expensive and greater effectiveness. All the obtained results are very important to assure the conditions of the pipelines systems installed at the presence of Government and Foreign organizations which are interested for the protection and conservation measures in the pipelines system. (Author)

  13. IPL's entry into international liquids pipelining is instructive

    International Nuclear Information System (INIS)

    Wishart, D.M.

    1995-01-01

    This paper reviews the steps taken by IPL Energy to develop international operations. It reviews the management initiatives that must be in-place to successfully purchase operate oil and gas pipelines in foreign countries. It discusses the business and development costs; it describes criteria for selecting projects for development including the rate of equity investment required; risk management and mitigation options; and human resources

  14. Flow accelerated corrosion and its control measures for the secondary circuit pipelines in Indian nuclear power plants

    International Nuclear Information System (INIS)

    Kain, Vivekanand; Roychowdhury, S.; Mathew, Thomas; Bhandakkar, Atul

    2008-01-01

    A plain carbon steel feeder pipeline in the secondary circuit failed downstream of a flow measurement device (orifice meter) during operation at nuclear power plant. A detailed failure analysis done on the failed pipeline is described in this paper. The results established the fine surface pattern of 'Horseshoe pits' at the affected regions. X-ray diffraction analysis on the samples far from the failed regions showed presence of magnetite but on the sample from the failed region showed peaks due to base metal only, indicating dissolution of the oxide. Thickness profiling of the pipeline indicated reduction of thickness from the design 7.62 mm to a minimum of 0.4-1.4 mm at the location of the failure. These observations are characteristic of single phase flow accelerated corrosion. This paper details the extent of flow accelerated corrosion in various Indian power plants and the remedial measures for replacement and possible design and water chemistry changes to combat it

  15. Astrakhan-Mangyshlak water main (pipeline): corrosion state of the inner surface, and methods for its corrosion protection. Part III. The effects of KW2353 inhibitor. Part IV. Microbiological corrosion

    International Nuclear Information System (INIS)

    Reformatskaya, I.I.; Ashcheulova, I.I.; Barinova, M.A.; Kostin, D.V.; Prutchenko, S.G.; Ivleva, G.A.; Taubaldiev, T.S.; Murinov, K.S.; Tastanov, K.Kh.

    2003-01-01

    The effect of the KW2353 corrosion inhibitor, applied on the Astrakhan-Mangyshlak water main (pipeline) since 1997, on the corrosion processes, occurring on the 17G1S steel surface, is considered. The properties of the surface sediments are also considered. The role of the microbiological processes in the corrosion behavior of the water main (pipeline) inner surface is studied. It is shown, that application of the polyphosphate-type inhibitors, including the KW2353 one, for the anticorrosive protection of the inner surface of the extended water main (pipelines) is inadmissible: at the temperature of ∼20 deg C this corrosion inhibitor facilitates the development of the local corrosion processes on the water main (pipeline) inner surface. At the temperature of ∼8 deg C the above inhibitor discontinues to effect the corrosive stability of the 17G1S steel. The optimal way of the anticorrosive protection of the steel equipment, contacting with the water media, is the increase in the oxygen content therein [ru

  16. The Effect of Corrosion on the Seismic Behavior of Buried Pipelines and a Remedy for Their Seismic Retrofit

    International Nuclear Information System (INIS)

    Hosseini, Mahmood; Salek, Shamila; Moradi, Masoud

    2008-01-01

    The effect of corrosion phenomenon has been investigated by performing some sets of 3-Dimensional Nonlinear Time History Analysis (3-D NLTHA) in which soil structure interaction as well as wave propagation effects have been taken into consideration. The 3-D NLTHA has been performed by using a finite element computer program, and both states of overall and local corrosions have been considered for the study. The corrosion has been modeled in the computer program by introducing decreased values of either pipe wall thickness or modulus of elasticity and Poisson ratio. Three sets of 3-component accelerograms have been used in analyses, and some appropriate numbers of zeros have been added at the beginning of records to take into account the wave propagation in soil and its multi-support excitation effect. The soil has been modeled by nonlinear springs in longitudinal, lateral, and vertical directions. A relatively long segment of the pipeline has been considered for the study and the effect of end conditions has been investigated by assuming different kinds end supports for the segment. After studying the corroded pipeline, a remedy has been considered for the seismic retrofit of corroded pipe by using a kind of Fiber Reinforced Polymers (FRP) cover. The analyses have been repeated for the retrofitted pipeline to realize the adequacy of FRP cover. Numerical results show that if the length of the pipeline segment is large enough, comparing to the wave length of shear wave in the soil, the end conditions do not have any major effect on the maximum stress and strain values in the pipe. Results also show that corrosion can lead to the increase in plastic strain values in the pipe up to 4 times in the case of overall corrosion and up to 20 times in the case of local corrosion. The satisfactory effect of using FRP cover is also shown by the analyses results, which confirm the decrease of strain values to 1/3

  17. The Effect of Corrosion on the Seismic Behavior of Buried Pipelines and a Remedy for Their Seismic Retrofit

    Science.gov (United States)

    Hosseini, Mahmood; Salek, Shamila; Moradi, Masoud

    2008-07-01

    The effect of corrosion phenomenon has been investigated by performing some sets of 3-Dimensional Nonlinear Time History Analysis (3-D NLTHA) in which soil structure interaction as well as wave propagation effects have been taken into consideration. The 3-D NLTHA has been performed by using a finite element computer program, and both states of overall and local corrosions have been considered for the study. The corrosion has been modeled in the computer program by introducing decreased values of either pipe wall thickness or modulus of elasticity and Poisson ratio. Three sets of 3-component accelerograms have been used in analyses, and some appropriate numbers of zeros have been added at the beginning of records to take into account the wave propagation in soil and its multi-support excitation effect. The soil has been modeled by nonlinear springs in longitudinal, lateral, and vertical directions. A relatively long segment of the pipeline has been considered for the study and the effect of end conditions has been investigated by assuming different kinds end supports for the segment. After studying the corroded pipeline, a remedy has been considered for the seismic retrofit of corroded pipe by using a kind of Fiber Reinforced Polymers (FRP) cover. The analyses have been repeated for the retrofitted pipeline to realize the adequacy of FRP cover. Numerical results show that if the length of the pipeline segment is large enough, comparing to the wave length of shear wave in the soil, the end conditions do not have any major effect on the maximum stress and strain values in the pipe. Results also show that corrosion can lead to the increase in plastic strain values in the pipe up to 4 times in the case of overall corrosion and up to 20 times in the case of local corrosion. The satisfactory effect of using FRP cover is also shown by the analyses results, which confirm the decrease of strain values to 1/3.

  18. Pipeline integrity management in an urban environment supported by an External Corrosion Direct Assessment (ECDA) application

    Energy Technology Data Exchange (ETDEWEB)

    Dus, Pedro Luiz; Valente, Antonio Carlos Rodrigues [Companhia de Gas de Sao Paulo (COMGAS), Sao Paulo, SP (Brazil); Valdes, Alberto [GE Oil and Gas-PII Pipeline Solutions, Houston, TX (United States)

    2009-07-01

    COMGAS is the largest natural gas distributing company in Brazil, having more than 700,000 costumers. Gas delivery to this customer base is achieved through a network of high-pressure steel pipelines (17 and 35 bar) with around 1,100 km (690 miles) in length, the majority operating inside urban areas. The Integrity Management of this network is a particularly difficult task since neither pigging nor hydrostatic testing can be used to inspect the existing pipelines. Direct Assessment (DA) is the only assessment technique available at the moment. As an initial stage COMGAS has implemented an innovative project called SIA (Sistema de Integridade de Ativos). SIA combines functionality targeted for guiding and implementing an External Corrosion Assessment (ECDA) procedure, with full data alignment and integration, corporate policies on safety and dedicated reporting capabilities. Seamless interaction between SIA and the existing Operations GIS system was a key specification requirement for the construction of the system. This paper describes the lessons learned during the implementation of the ECDA module of the SIA, the first application experiences of the ECDA process with the support of the module and the initial benefits obtained from the use of the new Integrity Management System. (author)

  19. Predicting Effects of Corrosion Erosion of High Strength Steel Pipelines Elbow on CO2-Acetic Acid (HAc) Solution

    International Nuclear Information System (INIS)

    Asmara, Y. P.; Ismail, M. F.; Chui, L. Giok; Halimi, Jamiludin

    2016-01-01

    Simultaneously effect of erosion combined with corrosion becomes the most concern in oil and gas industries. It is due to the fast deterioration of metal as effects of solid particles mixed with corrosive environment. There are many corrosion software to investigate possible degradation mechanisms developed by researchers. They are using many combination factors of chemical reactions and physical process. However effects of CO 2 and acid on pipelines orientations are still remain uncovered in their simulation. This research will investigate combination effects of CO 2 and HAc on corrosion and erosion artificial environmental containing sands particles in 45°, 90° and 180° elbow pipelines. The research used theoretical calculations combined with experiments for verification. The main concerns are to investigate the maximum erosion corrosion rate and maximum shear stress at the surface. Methodology used to calculate corrosion rate are Linear Polarization Resistance (LPR) and weight loss. The results showed that at 45°, erosion rate is the more significant effects in contributing degradation of the metal. The effects of CO 2 and HAc gave significant effects when flow rate of the solution are high which reflect synergism effects of solid particles and those chemical compositions. (paper)

  20. A case study of application of guided waves for detecting corrosion in pipelines

    Science.gov (United States)

    Rostami, Javad; Safizadeh, Mir Saeed

    2012-05-01

    Every year noticeable amount of money is spent on fixing and replacing the damaged pipes which carry gas and fuel. Since there is a possibility for a catastrophic failure, knowing the proper time of this repair is of great importance. Because significant proportion of failures is due to wall thinning of pipes because of the corrosion, detecting the wall thinning has been a main part of nondestructive testing of pipes. There are wide variety of NDT techniques to detect this kind of defect such as conventional ultrasonic, eddy current, radiography etc. but some of these techniques, for example conventional ultrasonic needs the insulation of pipes removed and in some other cases such as radiography the test is not done at a reasonable speed. A new method of nondestructive testing of pipes which has the potential to test a long distance in a short period of time and does not need the whole insulation removed, has drawn a lot of attention. In this paper, the ability of ultrasonic guided waves for detecting corrosion in gas pipelines is experimentally investigated.

  1. GCR dismantling: corrosion of vessel internals during decay storage

    International Nuclear Information System (INIS)

    Gras, J.M.

    1991-06-01

    Gas-cooled reactor decommissioning confronts EDF with the problem of the corrosion resistance of vessel internals over a decay storage period fixed at 50 years. The layer of magnetite previously formed in the C0 2 should protect structural steelwork from atmospheric corrosion. In any case, estimated steel corrosion after 50 years may be put at below or equal to 0.1 mm and the corresponding swelling induced by corrosion products at 0.2 mm. There should be no risk of hydrogen embrittlement or stress corrosion cracking of threaded fasteners. Corrosion tests aimed at providing further insight into the effects of the magnetite layer and a program for the surveillance of post-decommissioning structural corrosion should nevertheless be envisaged

  2. Influence of corrosion defects on the pipeline collapse pressure; Analise da influencia de defeitos de corrosao na pressao de colapso de dutos

    Energy Technology Data Exchange (ETDEWEB)

    Netto, Theodoro A.; Ferraz, Urbano S.; Botto, Adriana [Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Programa de Engenharia Oceanica

    2005-07-01

    The loss of metal in a pipeline due to corrosion usually results in localized pits with various depths and irregular shapes on its external and internal surfaces. The effect of external corrosion defects was studied via a series of small scale experiments and through a non-linear numerical model based on the finite element method. After calibrated in view of the experimental results, the model was used to determine the collapse pressure as a function of material and geometric parameters of different pipes and defects. Collapse mechanisms are complex and do affect the collapse pressure of corroded pipes. The problem is not only affected by the geometry of the defect but also by the interaction of the defect with the ovality of the cross section as we will show next. (author)

  3. Cleaning the feed-water pipeline internal surfaces

    International Nuclear Information System (INIS)

    Podkopaev, V.A.

    1984-01-01

    The procedure of cleaning the feed-water pipeline internal surfaces at the Chernobylsk-4 power unit is described. Cleaning was conducted in five stages. Pipelines were cleaned from mechanical impurities at the first stage. At the second stage the pipelines were washing by water heated up to 80 deg C. At the third stage nitric acid was added to 95-100 deg C water the acid concentration in the circuit = 60 mg/l, purification period = 14 h. At the fourth stage hydrogen peroxide was added to the circuit at 95-100 deg C (the solution concentration was equal to 5-6 mg/l, the solution stayed in the circuit for 1 h 20 min). At the fifth stage sodium nitrite concentrated to 20 mg/l was introduced to the circuit in 75 minutes; this promoted strengthening of the oxide layer in the circuit on the base of nitric acid and hydrogen peroxide. Data on the water acidity in the circuit, water electric conductivity and iron concentration after the fourth stage and on completion of the circuit cleaning are presented. The described method of cleaning enables to save scarce reagents and use cheaper ones

  4. Cleaning the feed-water pipeline internal surfaces

    Energy Technology Data Exchange (ETDEWEB)

    Podkopaev, V.A.

    1984-12-01

    The procedure of cleaning the feed-water pipeline internal surfaces at the Chernobylsk-4 power unit is described. Cleaning was conducted in five stages. Pipelines were cleaned from mechanical impurities at the first stage. At the second stage the pipelines were washed by water heated up to 80 deg C. At the third stage nitric acid was added to 95-100 deg C water with the acid concentration in the circuit = 60 mg/l, purification period = 14 h. At the fourth stage hydrogen peroxide was added to the circuit at 95-100 deg C (the solution concentration was equal to 5-6 mg/l, the solution stayed in the circuit for 1 h 20 min). At the fifth stage sodium nitrite concentrated to 20 mg/l was introduced to the circuit in 75 minutes; this promoted strengthening of the oxide layer in the circuit on the base of nitric acid and hydrogen peroxide. Data on the water acidity in the circuit, water electric conductivity and iron concentration after the fourth stage and on completion of the circuit cleaning are presented. The described method of cleaning enables to save scarce reagents and use cheaper ones.

  5. Electrochemical Study of Polymer and Ceramic-Based Nanocomposite Coatings for Corrosion Protection of Cast Iron Pipeline

    Directory of Open Access Journals (Sweden)

    Ameen Uddin Ammar

    2018-02-01

    Full Text Available Coating is one of the most effective measures to protect metallic materials from corrosion. Various types of coatings such as metallic, ceramic and polymer coatings have been investigated in a quest to find durable coatings to resist electrochemical decay of metals in industrial applications. Many polymeric composite coatings have proved to be resistant against aggressive environments. Two major applications of ferrous materials are in marine environments and in the oil and gas industry. Knowing the corroding behavior of ferrous-based materials during exposure to these aggressive applications, an effort has been made to protect the material by using polymeric and ceramic-based coatings reinforced with nano materials. Uncoated and coated cast iron pipeline material was investigated during corrosion resistance by employing EIS (electrochemical impedance spectroscopy and electrochemical DC corrosion testing using the “three electrode system”. Cast iron pipeline samples were coated with Polyvinyl Alcohol/Polyaniline/FLG (Few Layers Graphene and TiO2/GO (graphene oxide nanocomposite by dip-coating. The EIS data indicated better capacitance and higher impedance values for coated samples compared with the bare metal, depicting enhanced corrosion resistance against seawater and “produce water” of a crude oil sample from a local oil rig; Tafel scans confirmed a significant decrease in corrosion rate of coated samples.

  6. Analytical modeling of pipeline failure in multiphase flow due to ...

    African Journals Online (AJOL)

    Pipeline could be said to be the safest and the most economical means of transportation of hydrocarbon fluids. Pipelines carrying oil and gas may suffer from internal corrosion when water is present. The corrosivity varies due to several factors such as; temperature, total pressure, CO2 and H2S content in the gas, pH of the ...

  7. Effect of Corrosion Inhibitors on In Situ Leak Repair by Precipitation of Calcium Carbonate in Potable Water Pipelines.

    Science.gov (United States)

    Wang, Fei; Devine, Christina L; Edwards, Marc A

    2017-08-01

    Corrosion inhibitors can affect calcium carbonate precipitation and associated in situ and in-service water distribution pipeline leak repair via clogging. Clogging of 150 μm diameter leak holes represented by glass capillary tubes, in recirculating solutions that are supersaturated with calcite (Ω calcite = 13), demonstrated that Zn, orthophosphate, tripolyphosphate, and hexametaphosphate corrosion/scaling inhibitors hinder clogging but natural organic matter (NOM) has relatively little impact. Critical concentrations of phosphates that could inhibit leak repair over the short-term in one water tested were: tripolyphophate (0.05 mg/L as P) water systems.

  8. Evaluation results on the effectiveness of the corrosion protection system for underground pipelines, using the DC-voltage gradient technique

    Energy Technology Data Exchange (ETDEWEB)

    Ribeiro, Antonio Carlos [Petroquimica Uniao S.A., Santo Andre, SP (Brazil)

    2003-07-01

    A pipeline of diameter 6'' with 17.694 km of extension was evaluated how much to the integrity of its external covering and the effectiveness of the system of cathodic protection, using the method DC-Voltage Gradient. The Cathodic Protection in this pipeline is made by seven rectifiers. The gotten data indicate that the potential pipe-ground registered in some check points to the long one of the pipeline is extremely negative, what has led to a super protection of the pipeline for the CP. This if explains for the great proximity between the anodes and the pipeline. For km had been identified 917 failures with a mean density of 50,1 per Km. Beyond the analysis of the data, this work includes conclusions and recommendations detailed for the repairs of the covering of the pipeline and for improvement of the effectiveness of the CP. One sends regards to a combination of repairs in the covering and reevaluation of the CP, in way to improve the protection level and to assure the reduction of the risk of external corrosion. (author)

  9. Evaluation results on the effectiveness of the corrosion protection system for underground pipelines, using the DC-voltage gradient technique

    Energy Technology Data Exchange (ETDEWEB)

    Ribeiro, Antonio Carlos [Petroquimica Uniao S.A., Santo Andre, SP (Brazil)

    2003-07-01

    A pipeline of diameter 6'' with 17.694 km of extension was evaluated how much to the integrity of its external covering and the effectiveness of the system of cathodic protection, using the method DC-Voltage Gradient. The Cathodic Protection in this pipeline is made by seven rectifiers. The gotten data indicate that the potential pipe-ground registered in some check points to the long one of the pipeline is extremely negative, what has led to a super protection of the pipeline for the CP. This if explains for the great proximity between the anodes and the pipeline. For km had been identified 917 failures with a mean density of 50,1 per Km. Beyond the analysis of the data, this work includes conclusions and recommendations detailed for the repairs of the covering of the pipeline and for improvement of the effectiveness of the CP. One sends regards to a combination of repairs in the covering and reevaluation of the CP, in way to improve the protection level and to assure the reduction of the risk of external corrosion. (author)

  10. Electrochemical Noise Sensors for Detection of Localized and General Corrosion of Natural Gas Transmission Pipelines. Final Report for the Period July 2001-October 2002

    Energy Technology Data Exchange (ETDEWEB)

    Bullard, Sophie J.; Covino, Jr., Bernard S.; Russell, James H.; Holcomb, Gordon R.; Cramer, Stephen D.; Ziomek-Moroz, Margaret

    2002-12-01

    The U.S. Department of Energy, National Energy Technology Laboratory funded a Natural Gas Infrastructure Reliability program directed at increasing and enhancing research and development activities in topics such as remote leak detection, pipe inspection, and repair technologies and materials. The Albany Research Center (ARC), U.S. Department of Energy was funded to study the use of electrochemical noise sensors for detection of localized and general corrosion of natural gas transmission pipelines. As part of this, ARC entered into a collaborative effort with the corrosion sensor industry to demonstrate the capabilities of commercially available remote corrosion sensors for use with the Nation's Gas Transmission Pipeline Infrastructure needs. The goal of the research was to develop an emerging corrosion sensor technology into a monitor for the type and degree of corrosion occurring at key locations in gas transmission pipelines.

  11. Accelerating resistance, inadequate antibacterial drug pipelines and international responses.

    Science.gov (United States)

    Theuretzbacher, Ursula

    2012-04-01

    The pandemic of multidrug-resistant (MDR) pathogens and their continuing spread is beyond dispute. In contrast to the past, today's antibacterial research and development (R&D) pipelines are nearly dry, failing to provide the flow of novel antibiotics required to match the clinical challenges of the multidrug resistance (MDR) crisis. Concerned over the rapidly worsening potential global healthcare crisis caused by MDR bacteria and the lack of robust drug pipelines, several multinational campaigns have issued policy recommendations and have initiated broad discussion with a goal of stimulating the development of novel antibacterial drugs and technologies. These activities have resulted in intensified co-operation between the USA and the EU. The recently announced extensive 'Action plan against the rising threats from antimicrobial resistance' substantially ramps up action within the EU. In recognising the potential crisis caused by MDR and the limited treatment options, the European Commission decided on an unprecedented approach to drive the search for novel antibiotics by integrating the pharmaceutical industry, the research capacities of universities and small companies supported by public funding along with pricing/reimbursement and regulatory bodies. The European Commission has shown leadership and put action plans in place. Only the future will tell whether these initiatives will help curb the impact of the MDR pandemic. Copyright © 2012 Elsevier B.V. and the International Society of Chemotherapy. All rights reserved.

  12. Corrosion of Pipeline and Wellbore Steel by Liquid CO2 Containing Trace Amounts of Water and SO2

    Science.gov (United States)

    McGrail, P.; Schaef, H. T.; Owen, A. T.

    2009-12-01

    Carbon dioxide capture and storage in deep saline formations is currently considered the most attractive option to reduce greenhouse gas emissions with continued use of fossil fuels for energy production. Transporting captured CO2 and injection into suitable formations for storage will necessarily involve pipeline systems and wellbores constructed of carbon steels. Industry standards currently require nearly complete dehydration of liquid CO2 to reduce corrosion in the pipeline transport system. However, it may be possible to establish a corrosion threshold based on H2O content in the CO2 that could allow for minor amounts of H2O to remain in the liquid CO2 and thereby eliminate a costly dehydration step. Similarly, trace amounts of sulfur and nitrogen compounds common in flue gas streams are currently removed through expensive desulfurization and catalytic reduction processes. Provided these contaminants could be safely and permanently transported and stored in the geologic reservoir, retrofits of existing fossil-fuel plants could address comprehensive emissions reductions, including CO2 at perhaps nearly the same capital and operating cost. Because CO2-SO2 mixtures have never been commercially transported or injected, both experimental and theoretical work is needed to understand corrosion mechanisms of various steels in these gas mixtures containing varying amounts of water. Experiments were conducted with common tool steel (AISI-01) and pipeline steel (X65) immersed in liquid CO2 at room temperature containing ~1% SO2 and varying amounts of H2O (0 to 2500 ppmw). A threshold concentration of H2O in the liquid CO2-SO2 mixture was established based on the absence of visible surface corrosion. For example, experiments exposing steel to liquid CO2-SO2 containing ~300 ppmw H2O showed a delay in onset of visible corrosion products and minimal surface corrosion was visible after five days of testing. However increasing the water content to 760 ppmw produced extensive

  13. Automatic ultrasonic inspection of pipeline girth weldswith a corrosive resistant alloy (Cra) layer

    International Nuclear Information System (INIS)

    Ent, Jan Van Der; Portzgen, Niels; Findlay, Niele; Nupen, Oddbjorn; Endal, Geir; Forli, Olav

    2007-01-01

    There is very limited experience in the Offshore Pipeline industry regarding the Automated Ultrasonic Inspection of Austenitic Girth Welds with CRA layers. The AUT inspection technique to be used for Austenitic welds having CRA layers deviates from the standard approach, which is described within internationally available AUT inspection standards. Due to the coarse grain and anisotropic structure of the weld material, special designed ultrasonic probes and adapted AUT system inspection software were required for examination of the Nome Satellite CRA welds. The 'new' inspection approach was subject for qualification and validation in order to demonstrate that the proposed technique could fulfill stringent inspection requirements which are applicable for the reeling process. Experiences from former projects are difficult to find, since this was the first clad pipeline to be reeled. To determine the overall qualification program to be performed for the Nome Satellite project, reference has been made to the existing development experiences on CRA weld inspection from the Shell Bonga project. The available defect population was obtained out of real CRA pipeline production welds and were therefore of a naturally coarse. Representatives from Technip, Statoil and DNV performed an audit at RTD premises with the objective to draw up an inventory of the performed CRA qualification work and to judge whether this work could be used for the benefit of the Nome Satellite project. It has been concluded that the existing CRA qualification work could be used to complement the Nome Satellite scope of CRA qualification work. As a result the statistical uncertainties were reduced merging the both qualification program results (referenced qualification data and additional Nome Satellite Field qualification work)

  14. Remote erosion and corrosion monitoring of subsea pipelines using acoustic telemetry and wet-mate connector technology

    Energy Technology Data Exchange (ETDEWEB)

    Painter, Howard; Barlow, Stewart [Teledyne ODI, Thousand Oaks, CA (United States); Clarke, Daniel [Teledyne Cormon, Thousand Oaks, CA (United States); Green, Dale [Teledyne Benthos, North Falmouth, MA (United States)

    2009-07-01

    This paper will present a novel approach for monitoring erosion and corrosion using proven sub sea technologies: intrusive erosion and corrosion monitoring, acoustic telemetry and wet-mateable connector technology. Intrusive metal loss based monitoring systems on sub sea pipelines are increasingly being used because of their ability to directly measure erosion and corrosion. These systems are integrated with the sub sea production control system or located close to the platform and hard-wired. However, locations remote from a sub sea control system or platform requires a dedicated communication system and long lengths of cable that can be cost prohibitive to procure and install. The system presented consists of an intrusive erosion or corrosion monitor with pressure and temperature transmitters, a retrievable electronics module with an acoustic modem, a data storage module, and a replaceable power module. Time-stamped erosion and corrosion data can be transmitted via an acoustic link to a surface platform, a vessel of opportunity or to a relaying modem. Acoustic signals can be transmitted up to 6 km from the monitoring location. The power module along with data module and acoustic modem are mounted on the erosion and corrosion module using wet-mateable connectors, allowing retrieval by remotely operated vehicles. The collected data can be used to assess the cumulative erosion and corrosion as well as use the real-time metal loss rate data to correlate with operational parameters. Benefits include optimization of corrosion inhibitor dosage rates, mitigation of damage caused by solids production, and increased flow assurance. (author)

  15. Pipeline rehabilitation planning

    Energy Technology Data Exchange (ETDEWEB)

    Palmer-Jones, Roland; Hopkins, Phil; Eyre, David [PENSPEN (United Kingdom)

    2005-07-01

    An operator faced with an onshore pipeline that has extensive damage must consider the need for rehabilitation, the sort of rehabilitation to be used, and the rehabilitation schedule. This paper will consider pipeline rehabilitation based on the authors' experiences from recent projects, and recommend a simple strategy for planning pipeline rehabilitation. It will also consider rehabilitation options: external re-coating; internal lining; internal painting; programmed repairs. The main focus will be external re-coating. Consideration will be given to rehabilitation coating types, including tape wraps, epoxy, and polyurethane. Finally it will discuss different options for scheduling the rehabilitation of corrosion damage including: the statistical comparison of signals from inspection pigs; statistical comparison of selected measurements from inspection pigs and other inspections; the use of corrosion rates estimated for the mechanisms and conditions; expert judgement. (author)

  16. 49 CFR 192.476 - Internal corrosion control: Design and construction of transmission line.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Internal corrosion control: Design and... STANDARDS Requirements for Corrosion Control § 192.476 Internal corrosion control: Design and construction... the risk of internal corrosion. At a minimum, unless it is impracticable or unnecessary to do so, each...

  17. Remote Field Eddy Current Probes for the Detection of Stress Corrosion in Transmission Pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Ivanov, Plamen Alexandroz [Iowa State Univ., Ames, IA (United States)

    2002-01-01

    Magnetic flux leakage (MFL) is a technique used widely in non-destructive testing (NDT) of natural gas and petroleum transmission pipelines. This inspection method relies on magnetizing the pipe-wall in axial direction. The MFL inspection tool is equipped with an array of Hall sensors located around the circumference of the pipe, which registers the flux leakage caused by any defects present in the pipe-wall. Currently, the tool magnetizes the pipewall in axial direction making it largely insensitive to axially oriented defects. One type of defect, which is of a growing concern in the gas and petroleum industry is the stress corrosion crack (SCC). The SCCs are a result of aging, corrosion, fatigue and thermal stresses. SCCs are predominantly axially oriented and are extremely tight, which makes them impossible to be detected using current inspection technology. A possible solution to this problem is to utilize the remote field eddy current (RFEC) effect to detect axially oriented defects. The RFEC method has been widely used in industry in the inspection of tubular products. The method uses a pair of excitation and pick-up coils. The pick-up coil located in the remote field region, usually two, three pipe-diameters away from the excitation coil. With RFEC the presence of defects is detected by the disturbance in the phase of the signal measured by the pick-up coil relative to that of the excitation coil. Unlike conventional eddy current testing the RFEC method is sensitive to defects on the exterior of the inspected product, which makes it a good candidate for the development of in-line inspection technology. This work focuses on the development of non-destructive testing technique, which uses remote field eddy currents induced by rotating magnetic field (RMF). A major advantage of the RMF is that it makes possible to not only detect a defect but also localize its position in circumferential direction. Also, it could potentially allow detection of defects

  18. Methodology and measures for preventing unacceptable flow-accelerated corrosion thinning of pipelines and equipment of NPP power generating units

    Science.gov (United States)

    Tomarov, G. V.; Shipkov, A. A.; Lovchev, V. N.; Gutsev, D. F.

    2016-10-01

    Problems of metal flow-accelerated corrosion (FAC) in the pipelines and equipment of the condensate- feeding and wet-steam paths of NPP power-generating units (PGU) are examined. Goals, objectives, and main principles of the methodology for the implementation of an integrated program of AO Concern Rosenergoatom for the prevention of unacceptable FAC thinning and for increasing operational flow-accelerated corrosion resistance of NPP EaP are worded (further the Program). A role is determined and potentialities are shown for the use of Russian software packages in the evaluation and prediction of FAC rate upon solving practical problems for the timely detection of unacceptable FAC thinning in the elements of pipelines and equipment (EaP) of the secondary circuit of NPP PGU. Information is given concerning the structure, properties, and functions of the software systems for plant personnel support in the monitoring and planning of the inservice inspection of FAC thinning elements of pipelines and equipment of the secondary circuit of NPP PGUs, which are created and implemented at some Russian NPPs equipped with VVER-1000, VVER-440, and BN-600 reactors. It is noted that one of the most important practical results of software packages for supporting NPP personnel concerning the issue of flow-accelerated corrosion consists in revealing elements under a hazard of intense local FAC thinning. Examples are given for successful practice at some Russian NPP concerning the use of software systems for supporting the personnel in early detection of secondary-circuit pipeline elements with FAC thinning close to an unacceptable level. Intermediate results of working on the Program are presented and new tasks set in 2012 as a part of the updated program are denoted. The prospects of the developed methods and tools in the scope of the Program measures at the stages of design and construction of NPP PGU are discussed. The main directions of the work on solving the problems of flow

  19. Reactor Structure Materials: Corrosion of Reactor Core Internals

    International Nuclear Information System (INIS)

    Van Dyck, S.

    2000-01-01

    The objectives of SCK-CEN's R and D programme on the corrosion of reactor core internals are: (1) to gain mechanistic insight into the Irradition Assisted Stress Corrosion Cracking (IASCC) phenomenon by studying the influence of separate parameters in well controlled experiments; (2) to develop and validate a predictive capability on IASCC by model description and (3) to define and validate countermeasures and monitoring techniques for application in reactors. Progress and achievements in 1999 are described

  20. Alternating current corrosion of cathodically protected pipelines: Discussion of the involved processes and their consequences on the critical interference values

    Energy Technology Data Exchange (ETDEWEB)

    Buechler, M. [SGK Swiss Society for Corrosion Protection, Technoparkstr. 1, CH-8005 Zuerich (Switzerland)

    2012-12-15

    Based on laboratory studies and model concepts, a profound understanding of the involved processes in ac corrosion and the required limits has been obtained in the last years. But there was no information whether these thresholds can be effectively applied to pipelines or whether operational constraints make their implementation impossible. Therefore, an extensive field test was carried out. Thereby, the relevance of the laboratory tests for field application could be demonstrated and all threshold values were confirmed. Detailed analysis made it possible to explain the observed threshold values based on thermodynamic and kinetic considerations. The results summarized in the present work are the basis for the normative work defining the thresholds for the operation conditions of cathodically protected pipelines. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

  1. Corrosion study of API 5L x-series pipeline steels in 3.5% NaCl solution under varying conditions

    International Nuclear Information System (INIS)

    Shahid, M.; Qureshi, M.I.; Farooq, M.U.; Khan, M.I.

    2003-01-01

    Pipelines provide convenient and efficient means for mass transportation of variety of fluids, such as oil and gas, over varying distances. In the last two decades or so, pipeline designers focused mainly on the usage of larger sizes and higher operating pressures for achieving higher transportation efficiency. This has been accomplished through the provision of steels with progressive increase in yield strength coupled with good weldability and sufficient toughness to restrict crack propagation. In addition to higher strength and toughness, developing pipeline technologies have required improved resistance to corrosion, which has been tried with specific alloy additions and special control over non-metallic inclusions. Corrosion investigations were carried out on various grades of pipeline steels (API 5L X-46, X-52, X-56, X-60 and X- 70) under varying environmental conditions. This paper describes the results pertaining to corrosion behavior of the steels in 3.5% NaCl solutions in stagnant, turbulent and deaerated conditions. It was found that all grades corrode in this solution and their corrosion potentials and corrosion currents are in close vicinity of each other. Turbulent solutions, however, have shown an increase in corrosion rates whereas deaeration has revealed a relative decrease in aggressivity of the electrolyte. (author)

  2. Mechanical and environmental effects on stress corrosion cracking of low carbon pipeline steel in a soil solution

    International Nuclear Information System (INIS)

    Contreras, A.; Hernández, S.L.; Orozco-Cruz, R.; Galvan-Martínez, R.

    2012-01-01

    Highlights: ► Mechanical and environmental effects on SCC of X52 steel were investigated. ► Slow strain rate tests (SSRT) were performed in a soil solution (NS4). ► Different levels of polarization potentials were applied to mitigating SCC. ► SSRT results indicate that X52 pipeline steel was susceptible to SCC. ► SCC susceptibility increase as the yielding and ultimate tensile stress increase. -- Abstract: Mechanical and environmental effects on stress corrosion cracking (SCC) susceptibility of X52 pipeline steel were investigated using slow strain rate tests (SSRT) performed in a glass autoclave containing a soil solution at strain rate of 1 × 10 −6 in./s at room temperature. Polarization potentials of −100, −200 and −400 mV referred to open circuit potential (OCP) was applied in order to establish the effectiveness of cathodic protection in mitigating SCC of X52 pipeline steel. Electrochemical impedance spectroscopy (EIS) tests and scanning electron microscopy (SEM) observations were done in order to analyze the SCC process. SSRT results indicate that X52 pipeline steel was susceptible to SCC. Susceptibility to SCC increase as the yielding stress (YS) and ultimate tensile stress (UTS) increase. The EIS results showed that the highest corrosion of the steel sample was obtained when the highest cathodic over potential was applied. SEM observations of these specimens showed a brittle type of fracture with transgranular appearance. The failure and SCC of X52 steel in soil solution was explained by hydrogen mechanism.

  3. Determination of Erosion/Corrosion Rates in Hanford Tank Farms Radioactive Waste Transfer System Pipelines

    International Nuclear Information System (INIS)

    Washenfelder, D. J.; Girardot, C. L.; Wilson, E. R.; Page, J. A.; Engeman, J. K.; Gunter, J. R.; Johnson, J. M.; Baide, D. G.; Cooke, G. A.; Larson, J. D.; Castleberry, J. L.; Boomer, K. D.

    2015-01-01

    The twenty-eight double-shell underground radioactive waste storage tanks at the U. S. Department of Energy's Hanford Site near Richland, WA are interconnected by the Waste Transfer System network of buried steel encased pipelines and pipe jumpers in below-grade pits. The pipeline material is stainless steel or carbon steel in 51 mm to 152 mm (2 in. to 6 in.) sizes. The pipelines carry slurries ranging up to 20 volume percent solids and supernatants with less than one volume percent solids at velocities necessary to prevent settling. The pipelines, installed between 1976 and 2011, were originally intended to last until the 2028 completion of the double-shell tank storage mission. The mission has been subsequently extended. In 2010 the Tank Operating Contractor began a systematic evaluation of the Waste Transfer System pipeline conditions applying guidelines from API 579-1/ASME FFS-1 (2007), Fitness-For-Service. Between 2010 and 2014 Fitness-for-Service examinations of the Waste Transfer System pipeline materials, sizes, and components were completed. In parallel, waste throughput histories were prepared allowing side-by-side pipeline wall thinning rate comparisons between carbon and stainless steel, slurries and supernatants and throughput volumes. The work showed that for transfer volumes up to 6.1E+05 m"3 (161 million gallons), the highest throughput of any pipeline segment examined, there has been no detectable wall thinning in either stainless or carbon steel pipeline material regardless of waste fluid characteristics or throughput. The paper describes the field and laboratory evaluation methods used for the Fitness-for-Service examinations, the results of the examinations, and the data reduction methodologies used to support Hanford Waste Transfer System pipeline wall thinning conclusions.

  4. Determination of Erosion/Corrosion Rates in Hanford Tank Farms Radioactive Waste Transfer System Pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Washenfelder, D. J.; Girardot, C. L.; Wilson, E. R.; Page, J. A.; Engeman, J. K.; Gunter, J. R.; Johnson, J. M.; Baide, D. G.; Cooke, G. A.; Larson, J. D.; Castleberry, J. L.; Boomer, K. D.

    2015-11-05

    The twenty-eight double-shell underground radioactive waste storage tanks at the U. S. Department of Energy’s Hanford Site near Richland, WA are interconnected by the Waste Transfer System network of buried steel encased pipelines and pipe jumpers in below-grade pits. The pipeline material is stainless steel or carbon steel in 51 mm to 152 mm (2 in. to 6 in.) sizes. The pipelines carry slurries ranging up to 20 volume percent solids and supernatants with less than one volume percent solids at velocities necessary to prevent settling. The pipelines, installed between 1976 and 2011, were originally intended to last until the 2028 completion of the double-shell tank storage mission. The mission has been subsequently extended. In 2010 the Tank Operating Contractor began a systematic evaluation of the Waste Transfer System pipeline conditions applying guidelines from API 579-1/ASME FFS-1 (2007), Fitness-For-Service. Between 2010 and 2014 Fitness-for-Service examinations of the Waste Transfer System pipeline materials, sizes, and components were completed. In parallel, waste throughput histories were prepared allowing side-by-side pipeline wall thinning rate comparisons between carbon and stainless steel, slurries and supernatants and throughput volumes. The work showed that for transfer volumes up to 6.1E+05 m3 (161 million gallons), the highest throughput of any pipeline segment examined, there has been no detectable wall thinning in either stainless or carbon steel pipeline material regardless of waste fluid characteristics or throughput. The paper describes the field and laboratory evaluation methods used for the Fitness-for-Service examinations, the results of the examinations, and the data reduction methodologies used to support Hanford Waste Transfer System pipeline wall thinning conclusions.

  5. Bayesian inferences of generation and growth of corrosion defects on energy pipelines based on imperfect inspection data

    International Nuclear Information System (INIS)

    Qin, H.; Zhou, W.; Zhang, S.

    2015-01-01

    Stochastic process-based models are developed to characterize the generation and growth of metal-loss corrosion defects on oil and gas steel pipelines. The generation of corrosion defects over time is characterized by the non-homogenous Poisson process, and the growth of depths of individual defects is modeled by the non-homogenous gamma process (NHGP). The defect generation and growth models are formulated in a hierarchical Bayesian framework, whereby the parameters of the models are evaluated from the in-line inspection (ILI) data through the Bayesian updating by accounting for the probability of detection (POD) and measurement errors associated with the ILI data. The Markov Chain Monte Carlo (MCMC) simulation in conjunction with the data augmentation (DA) technique is employed to carry out the Bayesian updating. Numerical examples that involve simulated ILI data are used to illustrate and validate the proposed methodology. - Highlights: • Bayesian updating of growth and generation models of defects on energy pipelines. • Non-homogeneous Poisson process for defect generation. • Non-homogeneous gamma process for defect growth. • Updating based on inspection data with detecting and sizing uncertainties. • MCMC in conjunction with data augmentation technique employed for the updating.

  6. Electrochemical Investigation of the Corrosion of Different Microstructural Phases of X65 Pipeline Steel under Saturated Carbon Dioxide Conditions

    Directory of Open Access Journals (Sweden)

    Yuanfeng Yang

    2015-05-01

    Full Text Available The aim of this research was to investigate the influence of metallurgy on the corrosion behaviour of separate weld zone (WZ and parent plate (PP regions of X65 pipeline steel in a solution of deionised water saturated with CO2, at two different temperatures (55 °C and 80 °C and at initial pH~4.0. In addition, a non-electrochemical immersion experiment was also performed at 80 °C in CO2, on a sample portion of X65 pipeline containing part of a weld section, together with adjacent heat affected zones (HAZ and parent material. Electrochemical impedance spectroscopy (EIS was used to evaluate the corrosion behaviour of the separate weld and parent plate samples. This study seeks to understand the significance of the different microstructures within the different zones of the welded X65 pipe in CO2 environments on corrosion performance; with particular attention given to the formation of surface scales; and their composition/significance. The results obtained from grazing incidence X-ray diffraction (GIXRD measurements suggest that, post immersion, the parent plate substrate is scale free, with only features arising from ferrite (α-Fe and cementite (Fe3C apparent. In contrast, at 80 °C, GIXRD from the weld zone substrate, and weld zone/heat affected zone of the non-electrochemical sample indicates the presence of siderite (FeCO3 and chukanovite (Fe2CO3(OH2 phases. Scanning Electron Microscopy (SEM on this surface confirmed the presence of characteristic discrete cube-shaped crystallites of siderite together with plate-like clusters of chukanovite.

  7. Metabolic Capability of a Predominant Halanaerobium sp. in Hydraulically Fractured Gas Wells and Its Implication in Pipeline Corrosion

    Science.gov (United States)

    Liang, Renxing; Davidova, Irene A.; Marks, Christopher R.; Stamps, Blake W.; Harriman, Brian H.; Stevenson, Bradley S.; Duncan, Kathleen E.; Suflita, Joseph M.

    2016-01-01

    Microbial activity associated with produced water from hydraulic fracturing operations can lead to gas souring and corrosion of carbon-steel equipment. We examined the microbial ecology of produced water and the prospective role of the prevalent microorganisms in corrosion in a gas production field in the Barnett Shale. The microbial community was mainly composed of halophilic, sulfidogenic bacteria within the order Halanaerobiales, which reflected the geochemical conditions of highly saline water containing sulfur species (S2O32-, SO42-, and HS-). A predominant, halophilic bacterium (strain DL-01) was subsequently isolated and identified as belonging to the genus Halanaerobium. The isolate could degrade guar gum, a polysaccharide polymer used in fracture fluids, to produce acetate and sulfide in a 10% NaCl medium at 37°C when thiosulfate was available. To mitigate potential deleterious effects of sulfide and acetate, a quaternary ammonium compound was found to be an efficient biocide in inhibiting the growth and metabolic activity of strain DL-01 relative to glutaraldehyde and tetrakis (hydroxymethyl) phosphonium sulfate. Collectively, our findings suggest that predominant halophiles associated with unconventional shale gas extraction could proliferate and produce sulfide and acetate from the metabolism of polysaccharides used in hydraulic fracturing fluids. These metabolic products might be returned to the surface and transported in pipelines to cause pitting corrosion in downstream infrastructure. PMID:27446028

  8. Corrosion behaviour of stainless steels by internal friction method

    International Nuclear Information System (INIS)

    Postnikov, V.S.; Kovalevskij, V.I.

    1987-01-01

    Corrosion of austenite chromium-nickel stainless steels 12 Kh18N9, 12Kh18N9T, 12Kh18N10 and 12Kh18N10T is investigated. Wire samples 0.7...0.8 mm in diameter before tests were subjected to quenching in water from the temperature of 1050...1100 deg C and part of them - to tempering at 650 deg C for 2 h. Pitting corrosion was brought about by different concentration of iron chloride solutions (C FeCl 3 ). Total corrosion has a slight effect on the character of IF (internal friction) variation that increases without the whole test period up to the moment when mechanical strength of the sample

  9. Corrosion behaviour of water waste on the gray cast iron sanitary pipelines

    International Nuclear Information System (INIS)

    Fawzy, Y.H.A.H.

    2002-01-01

    The works of Plato (427-347 B.C.) contained the written description of corrosion. Plato defined rust as the earthy component separating out of the metal. (Georgius Agrico La) held to the same opinion some 2000 years later in his great mineralogical work De Natura Fossilium Iron rust (rat. Ferrug or Rubigo) is, so to speak, assertion of metallic iron. Iron can be protected against this defect by various wrapping, such as red lead, white lead, gypsum, bitumen or tar. Gaius Secundus Pliny also mentioned bitumen, pitch, white lead, and gypsum as protecting iron and bronze against corrosion. He reported that Alexander the Great had constructed Ponton Bridge at Zeugmar on the Euphrates with the aid of an iron chain. Link's that were inserted later suffered rust attacks, While the original ones remained immune. The opinion, sometimes expressed today, that modern iron inferior and more corrosion than old iron, was thus current even in ancient times. The concept of the corrosion process derived from the latin corrodere ( to eat away, to destroy ), first appeared in the philosophical transaction in 1667. It was discussed in German from the Frensh on the manufacture of white lead in 1785 and was mentioned in 1836 in the translation of an English paper by Savy on the cathodic protection of iron in sea water. However, almost unit the present day, the term was indiscriminately for corrosion reaction effects, and corrosion damage

  10. Finite Element Modeling of Perturbation Fields due to Colonies of Stress Corrosion Cracks(SCCs) in a Gas Transmission Pipeline

    International Nuclear Information System (INIS)

    Yang, Sun Ho

    2001-01-01

    The detection of axial cracks using conventional MFL pig is a significant challenge in the gas pipeline inspection. In this study, a technique using interaction of circumferentially induced torrents with axial stress corrosion crack is presented. The feasibility of this technique is investigated using finite element modeling. Finite element analysis of such interaction is a difficult problem in terms of both computation time and memory requirements. The challenges arise due to the nonlinearity of material properties, the small sire of tight cracks relative to that of the magnetizer, and also time stepping involved in modeling velocity effects. This paper presents an approach based on perturbation methods. The overall analysis procedure is divided into 4 simple steps that can be performed sequentially. Modeling results show that this technique can effectively detect colonies of SCC as well as single SCC

  11. Corrosion inhibition efficiency of linear alkyl benzene derivatives for carbon steel pipelines in 1M HCl

    Directory of Open Access Journals (Sweden)

    A.M. Al-Sabagh

    2011-06-01

    Full Text Available Linear alkyl benzene sulfonic acid (L and three of its ester derivatives (L1, L2, L3 were prepared, followed by quaternization of these esters (L1Q, L2Q, L3Q. The corrosion inhibition effect on carbon steel in 1 M HCl was studied using weight loss and potentiodynamic polarization measurements. The adsorption of the inhibitors on carbon steel surface obeyed the Langmuir’s adsorption isotherm. The associated activation energy of corrosion and other thermodynamic parameters such as enthalpy (ΔH∗, entropy (ΔS∗ of activation, adsorption–desorption equilibrium constant (Kads, standard free energy of adsorption (ΔGoads, heat (ΔHoads, and entropy of adsorption (ΔSoads were calculated to elaborate the corrosion inhibition mechanism.

  12. Corrosion

    Science.gov (United States)

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  13. Corrosion of low carbon steel by microorganisms from the 'pigging' operation debris in water injection pipelines.

    Science.gov (United States)

    Cote, Claudia; Rosas, Omar; Sztyler, Magdalena; Doma, Jemimah; Beech, Iwona; Basseguy, Régine

    2014-06-01

    Present in all environments, microorganisms develop biofilms adjacent to the metallic structures creating corrosion conditions which may cause production failures that are of great economic impact to the industry. The most common practice in the oil and gas industry to annihilate these biofilms is the mechanical cleaning known as "pigging". In the present work, microorganisms from the "pigging" operation debris are tested biologically and electrochemically to analyse their effect on the corrosion of carbon steel. Results in the presence of bacteria display the formation of black corrosion products allegedly FeS and a sudden increase (more than 400mV) of the corrosion potential of electrode immersed in artificial seawater or in field water (produced water mixed with aquifer seawater). Impedance tests provided information about the mechanisms of the interface carbon steel/bacteria depending on the medium used: mass transfer limitation in artificial seawater was observed whereas that in field water was only charge transfer phenomenon. Denaturing Gradient Gel Electrophoresis (DGGE) results proved that bacterial diversity decreased when cultivating the debris in the media used and suggested that the bacteria involved in the whole set of results are mainly sulphate reducing bacteria (SRB) and some other bacteria that make part of the taxonomic order Clostridiales. Copyright © 2013 Elsevier B.V. All rights reserved.

  14. Corrosion '98: 53. annual conference and exposition, proceedings

    International Nuclear Information System (INIS)

    Anon.

    1998-01-01

    This conference was divided into the following sections: Corrosion in Gas Treating; Problems and Solutions in Commercial Building Water Systems; Green Corrosion/Scale Inhibitors; Atmospheric Corrosion; AIRPOL Update/98; Rubber Lining--Answers to Many Problems; Interference Problems; Environmental Assisted Cracking: Fundamental Research and Industrial Applications; Corrosion in Nuclear Systems; New Developments in Scale and Deposit Control; Corrosion and Corrosion Protection in the Transportation Industries; What's All the Noise About--Electrochemical That Is; Refining Industry Corrosion; Corrosion Problems in Military Hardware: Case Histories, Fixes and Lessons Learned; Cathodic Protection Test Methods and Instrumentation for Underground and On-grade Pipelines and Tanks; Recent Developments in Volatile Corrosion Inhibitors; Corrosion in Supercritical Fluids; Microbiologically Influenced Corrosion; Advances in Understanding and Controlling CO 2 Corrosion; Managing Corrosion with Plastics; Material Developments for Use in Exploration and Production Environments; Corrosion in Cold Regions; The Effect of Downsizing and Outsourcing on Cooling System Monitoring and Control Practices; New Developments in Mechanical and Chemical Industrial Cleaning; Mineral Scale Deposit Control in Oilfield Related Operations; Biocides in Cooling Water; Corrosion and Corrosion Control of Reinforced Concrete Structures; Materials Performance for Fossil Energy Conversion Systems; Marine corrosion; Thermal Spray--Coating and Corrosion Control; Flow Effects on Corrosion in Oil and Gas Production; Corrosion Measurement Technologies; Internal Pipeline Monitoring--Corrosion Monitoring, Intelligent Pigging and Leak Detection; Cathodic Protection in Natural Waters; Corrosion in Radioactive Liquid Waste Systems; On-line Hydrogen Permeation Monitoring Equipment and Techniques, State of the Art; Water Reuse and Recovery; Performance of Materials in High Temperature Environments; Advances in Motor

  15. Use of Polyurethane Coating to Prevent Corrosion in Oil and Gas Pipelines Transfer

    OpenAIRE

    Amir Samimi

    2012-01-01

    Corrosion is one of the major problems in the oil and gas industry is one that automatically allocates huge sums annually. Polyurethane is a thermoses polymer with various applications. Using form this polymer has spread for military applications by Otto Bayer in 1930. In one general look polyurethane is product of Iso Syanate and ploy with each other, So that: Iso + ploy = polyurethane. Spend large cost for application and launching oil and gas transitions, has cleared the necessity protecti...

  16. Layer texture of hot-rolled BCC metals and its significance for stress-corrosion cracking of main gas pipelines

    Science.gov (United States)

    Perlovich, Yu. A.; Isaenkova, M. G.; Krymskaya, O. A.; Morozov, N. S.

    2016-10-01

    Based on data of X-ray texture analysis of hot-rolled BCC materials it was shown that the layerwise texture inhomogeneity of products is formed during their manufacturing. The effect can be explained by saturation with interstitial impurities of the surface layer, resulting in dynamical deformation aging (DDA). DDA prevents the dislocation slip under rolling and leads to an increase of lattice parameters in the external layer. The degree of arising inhomogeneity correlates with the tendency of hot-rolled sheets and obtained therefrom tubes to stress-corrosion cracking under exploitation, since internal layers have a compressive effect on external layers, and prevents opening of corrosion cracks at the tube surface.

  17. Multi-level access control in the data pipeline of the international supply chain system

    NARCIS (Netherlands)

    Pruksasri, P.; Berg, J. van den; Hofman, W.; Daskapan, S.

    2013-01-01

    The Seamless Integrated Data Pipeline system was proposed to the European Union in order to overcome the information quality shortcomings of the current international supply chain information exchange systems. Next to identification and authorization of stakeholders, secure access control needs to

  18. Final Report For The Erosion And Corrosion Analysis Of Waste Transfer Primary Pipeline Sections From 241-SY Tank Farm

    International Nuclear Information System (INIS)

    Page, J. S.; Wyrwas, R. B.; Cooke, G. A.

    2012-01-01

    Three sections of primary transfer pipeline removed from the 241-SY Tank Farm in Hanford's 200 West area, labeled as SN-285, SN-286, and SN-278, were analyzed for the presence and amount of corrosion and erosion on the inside surface of the transfer pipe. All three sections of pipe, ranging in length between 6 and 8 in., were received at the 222-S Laboratory still in the pipe-in-pipe assembly. The annular spaces were filled with urethane foam injected into the pipes for as low as reasonably achievable (ALARA) purposes. The 3-in. primary transfer pipes were first separated from the outer encasement, 6-in. pipes. The pipes were cut into small sections, or coupons, based upon the results of a non-destructive pipe wall thickness measurement which used an ultrasonic transducer. Following removal of the foam, the coupons were subjected to a series of analytical methods utilizing both optical microscopy and scanning electron microscopy to obtain erosion and corrosion information. The ultrasonic transducer analysis of the SN-285 primary pipe did not show any thinned locations in the pipe wall which were outside the expected range for the 3-in. schedule 40 pipe of 216 mils. A coupon was cut from the thinnest area on the pipe, and analysis of the inside surface, which was in contact with the tank waste, revealed a continuous layer of corrosion ∼ 100 11m (4 mils) thick under a semi-continuous layer of tank waste residue ∼ 20 11m (1 mil) thick. This residue layer was composed of an amorphous phase rich in chromium, magnesium, calcium, and chlorine. Small pits were detected throughout the inside pipe surface with depths up to ∼ 50 11m (2 mils). Similarly, the SN-286 primary pipe did not show, by the ultrasonic transducer measurements, any thinned locations in the pipe wall which were outside the expected range for this pipe. Analysis of the coupon cut from the pipe section showed the presence of a tank waste layer containing sodium aluminate and phases rich in iron

  19. Gas pipeline internal painting: an economical advantage; Uso da pintura interna em gasodutos: uma vantagem economica

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Christian E.; Santos, Paulo T. [Soco-Ril do Brasil S.A., Pindamonhangaba, SP (Brazil)]|[Faculdade de Engenharia Quimica de Lorena (FAENQUIL), SP (Brazil). Programa de Pos-graduacao em Engenharia Mecanica; Oliveira, Luiz C. [Confab Industrial S.A., Pindamonhangaba, SP (Brazil)]|[Faculdade de Engenharia Quimica de Lorena (FAENQUIL), SP (Brazil). Programa de Pos-graduacao em Engenharia Mecanica; Campos, Paulo H. [Confab Industrial S.A., Pindamonhangaba, SP (Brazil)

    2003-07-01

    Focusing the fabulous financial losses due to the corrosion problems, it had been necessary increase the range of new technologies and developments regarding material protection. The application of internal painting systems have become the most employed protection technical, showing a lot of benefits: improved flow characteristics of gas, reduced energy consumption of pumping, reduced pressure drops, easily application, inspection and maintenance, faster commissioning, reduced deposition of condensate and microorganism, excellent preventing corrosion during storage and operation, and others. The present paper describe the advantages and the technical and financial benefits of liquid epoxy internal coating. (author)

  20. Pipeline's natural frequency response due to internal pressure effect

    Energy Technology Data Exchange (ETDEWEB)

    Massa, Andre L.L.; Guevara Junior, Nestor O. [Suporte - Consultoria e Projetos Ltda., Rio de Janeiro, RJ (Brazil); Galgoul, Nelson S. [Universidade Federal Fluminense (UFF), Niteroi, RJ (Brazil); Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil); Fernandes, Antonio C.; Coelho, Fabio M. [Universidade Federal do Rio de Janeiro (UFRJ), Rio de Janeiro, RJ (Brazil). Coordenacao de Programas de Pos-graduacao de Engenharia

    2009-12-19

    A few years ago, a discussion about how internal pressure is treated in submarine pipelines has taken place. Galgoul et al (2004) have pointed out the conservatism of the latest recommendations for pipeline free-span evaluations associated to the way the axial force is considered in the determination of the pipeline natural frequency. Fyrileiv and Collberg (2005) have also discussed this point in defense of the effective axial force concept and its use in the natural frequency determination. In order to contribute to this aspect, an experimental test has been performed with a fully embedded pipeline which was pressurized. The main object consists in showing that the pipe is under tension (and not under compression) and, as a consequence, it is the authors' intention to prove that the natural frequency increases instead of reducing when the internal pressure is incremented. In addition to the test, a finite element model has been presented where this internal pressure effect is taken into account as it actually is (and not as an axial force) in order to show the real behavior of the wall stresses. Static analyses, as well as modal and transient analysis have been performed in order to compare theoretical results with the experimental test conducted. (author)

  1. Stress corrosion cracking of X80 pipeline steel exposed to high pH solutions with different concentrations of bicarbonate

    Science.gov (United States)

    Fan, Lin; Du, Cui-wei; Liu, Zhi-yong; Li, Xiao-gang

    2013-07-01

    Susceptibilities to stress corrosion cracking (SCC) of X80 pipeline steel in high pH solutions with various concentrations of HCO{3/-} at a passive potential of -0.2 V vs. SCE were investigated by slow strain rate tensile (SSRT) test. The SCC mechanism and the effect of HCO{3/-} were discussed with the aid of electrochemical techniques. It is indicated that X80 steel shows enhanced susceptibility to SCC with the concentration of HCO{3/-} increasing from 0.15 to 1.00 mol/L, and the susceptibility can be evaluated in terms of current density at -0.2 V vs. SCE. The SCC behavior is controlled by the dissolution-based mechanism in these circumstances. Increasing the concentration of HCO{3/-} not only increases the risk of rupture of passive films but also promotes the anodic dissolution of crack tips. Besides, little susceptibility to SCC is found in dilute solution containing 0.05 mol/L HCO{3/-} for X80 steel. This can be attributed to the inhibited repassivation of passive films, manifesting as a more intensive dissolution in the non-crack tip areas than at the crack tips.

  2. Evaluation of eco toxicity, biocide effectiveness and corrosiveness of fluid for pipelines hydro testing; Avaliacao da ecotoxicidade, eficiencia biocida e da corrosividade de fluidos para teste hidroestatico de dutos

    Energy Technology Data Exchange (ETDEWEB)

    Andrade, Cynthia A.; Veiga, Leticia F.; Penna, Monica O.; Souza, Leonardo S. [PETROBRAS, Rio de Janeiro, RJ (Brazil); Nascimento, Juliana R.; Oliveira, Fabio F.; Amigo, Alexandre A.; Chaves, Claudia [Fundacao Gorceix, Ouro Preto, MG (Brazil)

    2005-07-01

    Before the installation of subsea pipelines for draining the oil and gas production, the line need to be submitted to hydrostatic tests. In these, the lines are flooded with sea water and chemicals and pressurized to check the leakage occurrence. By the end of the test, the fluid needs to be discharged in-situ. Based on the environmental restrictions, this study began, and the three most important aspects in relation to the environmental risks had been evaluated: the toxicity, the biocide efficiency and the fluids' corrosiveness. By the partial results, it was observed that the fluids which had presented the best results in all studied aspects were the ones that contained the biocide THPS, combined with U.V. and a quaternary salt. In relation to the corrosion, it could be established that the studied fluids do not present impacts in internal corrosion, since during the test, the pipes are totally flooded with the fluid, remaining stamped and all the internal air having been removed. An important aspect is: even with concentrations below of the recommended ones for biocides, in order to guarantee lower environmental risks, by making use of alternative techniques (U.V.) and efficient biocide products, it is also possible to reach success in terms of biocide's efficiency. A regular monitoring procedure of the fulfilling fluid's quality is essential. (author)

  3. Commissioning of long subsea pipelines - environmental aspects

    International Nuclear Information System (INIS)

    Falck, C.; Kleppe, T.; Maribu, J.

    1997-01-01

    Discharges to air and sea are inevitable during precommissioning and commissioning of long subsea pipelines. Large quantities of water is pumped through the pipeline during these operations. This water is normally treated with corrosion inhibiting chemicals to minimise internal corrosion of the pipeline. Chemicals like methanol or glycol may be used to prevent hydrate formation, and will normally be discharged to sea during commissioning. In order to minimise the environmental impact of these operations, while maintaining corrosion protection, the Norwegian Statoil has been working for several years along three main routes such as to develop concepts and methods that minimise the discharged volumes, the use of the most environmentally friendly chemicals available, and to monitor and identify the effects of discharges to various marine species. 3 refs., 4 figs

  4. Internal Diameter HVAF Spraying for Wear and Corrosion Applications

    Science.gov (United States)

    Lyphout, C.; Björklund, S.

    2015-01-01

    Electrolytic hard chrome (EHC) methods are still widely utilized in the printing, automotive and off-shore industries. Alternative methods to EHC have been widely developed in the past decade by conventional HVOF processes and more recently HVAF systems, which are processing at higher kinetic energy and more particularly at lower temperature, significantly increasing wear and corrosion resistance properties. A dedicated internal diameter HVAF system is here presented, and coatings characteristics are compared to the one obtained by standard HVAF coatings. Specially R&D designed fixtures with inside bore of 200 mm have been manufactured for this purpose, with a possibility to spray samples at increasing depth up to 400 mm while simulating closed bottom bore spraying. WC-based and Cr3C2-based powder feedstock materials have been deposited onto high-strength steel substrates. Respective coating microstructures, thermally induced stresses and corrosion resistance are discussed for further optimization of coating performances. The fact that the ID-HVAF system is utilized both for spraying and gritblasting procedures is also given a particular interest.

  5. pipelines cathodic protection design methodologies for impressed

    African Journals Online (AJOL)

    HOD

    oil and gas pipelines corrosion in the United State of. American alone ... or preventing external corrosion of pipeline steels and other metallic .... 2.1 Materials and Impressed Current Design. Carbon steel ..... Research Analysis, Vol. 2, pp 2277 ...

  6. Radiographic evaluation of corrosion and deposits in pipelines: results of an IAEA co-ordinated research programme

    International Nuclear Information System (INIS)

    Zscherpel, U.; Ewert, U.; Infanzon, S.; Rastkhan, N.; Vaidya, P.R.; Einav, I.; Ekinci, S.

    2006-01-01

    The principle of wall thickness measurement and monitoring of corrosion and deposits by means of film-based tangential projection radiography is known since decades. Nevertheless, there are no international standards and guidelines available. The International Atomic Energy Agency has organized a co-ordinated research programme bringing together participants from twelve member states to study the state of the art. The general scope of the project covered radiographic inspection of corrosion and deposits in steel pipes (diameter >150mm) corroded on the outer or inner surfaces with or without insulation. Two inspection methods have been investigated: 1. tangential radiographic projection technique (TRT) and 2. double wall inspection technique (DWT). The application ranges of both methods were studied depending on pipe diameter, wall thickness, radiation source (X-ray, Ir-192 and Co-60 were used) and screen/film combination. Diagrams for application limits using TRT have been designed and verified by the participating countries. All measurements have been performed on special designed test pieces and also industrial pipes. Corrosion measurements based on DWT are more sophisticated and use effective attenuation coefficients to calculate wall thickness changes from density differences shown on the film. The values of effective attenuation coefficients, established for Ir-192 and Co-60, are stable and independent in a wide range on pipe diameter and insulation. Guidelines were developed and tested in the twelve different countries to determine the reliability of this technology. A testing procedure approved by the project partners has been released and shall be submitted as standard proposal. (orig.)

  7. Pipeline grounding condition: A control of pipe-to-soil potential for AC interference induced corrosion reduction

    CSIR Research Space (South Africa)

    Adedeji, KB

    2017-02-01

    Full Text Available The interference effect from high voltage overhead lines on nearby metallic pipelines is a major challenge for utility owners due to the induced AC potentials on metallic pipelines. Nevertheless, numerous mitigation techniques have been proposed...

  8. Preliminary analysis of the International Data Centre pipeline

    International Nuclear Information System (INIS)

    Gauthier, John Henry

    2009-01-01

    The International Data Centre of the Comprehensive Nuclear-Test-Ban Treaty Organization relies on automatic data processing as the first step in identifying seismic events from seismic waveform data. However, more than half of the automatically identified seismic events are eliminated by IDC analysts. Here, an IDC dataset is analyzed to determine if the number of automatically generated false positives could be reduced. Data that could be used to distinguish false positives from analyst-accepted seismic events includes the number of stations, the number of phases, the signal-to-noise ratio, and the pick error. An empirical method is devised to determine whether an automatically identified seismic event is acceptable, and the method is found to identify a significant number of the false positives in IDC data. This work could help reduce seismic analyst workload and could help improve the calibration of seismic monitoring stations. This work could also be extended to address identification of seismic events missed by automatic processing.

  9. Creativity in action: elegantly simple idea puts firm on international pipeline map

    Energy Technology Data Exchange (ETDEWEB)

    Podlubny, J.

    2002-05-06

    A saddle bag-like device, a relatively simple invention to carry weights to hold pipelines stable in wet environments, has catapulted a small Athabasca, Alberta, company to international prominence. The saddle bag is made of 100 per cent non-biodegradable material called geotextile, commonly referred to as road matting. The bags have a life expectancy of 100 years or more, easily outlasting the pipe they protect from shifting. Weighting systems are used on pipelines to achieve the negative buoyancy required to prevent them from floating out of wet ground. They are essential in wide swats of the northern areas where the oil and gas industry operates. The saddle bags replace the traditional concrete weights which have been either bolted down or set on top of the pipe. They were bulky and hard to transport, as well as difficult to place on the pipe. In contrast, the saddle bags are easy to transport and easy to install. Indeed, the production process is portable, so that the weighted saddle bags can be made at the site of the pipeline construction job involved. This makes it easier to do pipeline weighting jobs in cold weather, at remote locations or in spots where considerable travel time is involved in completing projects. Saddle Tech has recently joined forces with the giant in the weighting system world from the United States, CRC-Evans. The U.S. firm is marketing the bags under a trademarked name 'the saddle bag'. The product being used on projects in California, as well as on almost 90 per cent of wetlands pipeline work in Alberta and British Columbia. Production was 17,000 bags in the first year of operation. So far this season, more than 40,000 bags have been made and distributed throughout North America. Plans are afoot to expand and convert the production facility to an automated operation, running 24 hours a day.

  10. Effect of pH Value on the Electrochemical and Stress Corrosion Cracking Behavior of X70 Pipeline Steel in the Dilute Bicarbonate Solutions

    Science.gov (United States)

    Cui, Z. Y.; Liu, Z. Y.; Wang, L. W.; Ma, H. C.; Du, C. W.; Li, X. G.; Wang, X.

    2015-11-01

    In this work, effects of pH value on the electrochemical and stress corrosion cracking (SCC) behavior of X70 pipeline steel in the dilute bicarbonate solutions were investigated using electrochemical measurements, slow strain rate tensile tests and surface analysis techniques. Decrease of the solution pH from 6.8 to 6.0 promotes the anodic dissolution and cathodic reduction simultaneously. Further decrease of the pH value mainly accelerates the cathodic reduction of X70 pipeline steel. As a result, when the solution pH decreases form 6.8 to 5.5, SCC susceptibility decreases because of the enhancement of the anodic dissolution. When the solution pH decreases from 5.5 to 4.0, SCC susceptibility increases gradually because of the acceleration of cathodic reactions.

  11. Evaluation of the effect of corrosion defects on the structural integrity of X52 gas pipelines using the SINTAP procedure and notch theory

    International Nuclear Information System (INIS)

    Adib, H.; Jallouf, S.; Schmitt, C.; Carmasol, A.; Pluvinage, G.

    2007-01-01

    The notch stress intensity factor concept and the structural integrity assessment procedure for European industry (SINTAP) structural integrity procedure are used to assess gas pipeline integrity using deterministic and probabilistic methods. These pipes have external longitudinal semi-elliptical corrosion defects. Stress concentration at a defect tip is investigated via elastic-plastic finite element method analysis. The notch stress intensity concept is implemented into the SINTAP procedure and a notch-based failure assessment diagram is proposed. The safety factor and security factor are calculated through the SINTAP basic level

  12. Evaluation of the effect of corrosion defects on the structural integrity of X52 gas pipelines using the SINTAP procedure and notch theory

    Energy Technology Data Exchange (ETDEWEB)

    Adib, H. [ENIM, Laboratoire de Fiabilite Mecanique (LFM) Ile du Saulcy, 57045 Metz Cedex (France); Jallouf, S. [ENIM, Laboratoire de Fiabilite Mecanique (LFM) Ile du Saulcy, 57045 Metz Cedex (France); Schmitt, C. [ENIM, Laboratoire de Fiabilite Mecanique (LFM) Ile du Saulcy, 57045 Metz Cedex (France)]. E-mail: schmitt@enim.fr; Carmasol, A. [ENIM, Laboratoire de Fiabilite Mecanique (LFM) Ile du Saulcy, 57045 Metz Cedex (France); Pluvinage, G. [ENIM, Laboratoire de Fiabilite Mecanique (LFM) Ile du Saulcy, 57045 Metz Cedex (France)

    2007-03-15

    The notch stress intensity factor concept and the structural integrity assessment procedure for European industry (SINTAP) structural integrity procedure are used to assess gas pipeline integrity using deterministic and probabilistic methods. These pipes have external longitudinal semi-elliptical corrosion defects. Stress concentration at a defect tip is investigated via elastic-plastic finite element method analysis. The notch stress intensity concept is implemented into the SINTAP procedure and a notch-based failure assessment diagram is proposed. The safety factor and security factor are calculated through the SINTAP basic level.

  13. Dynamics of a Pipeline under the Action of Internal Shock Pressure

    Science.gov (United States)

    Il'gamov, M. A.

    2017-11-01

    The static and dynamic bending of a pipeline in the vertical plane under the action of its own weight is considered with regard to the interaction of the internal pressure with the curvature of the axial line and the axisymmetric deformation. The pressure consists of a constant and timevarying parts and is assumed to be uniformly distributed over the entire span between the supports. The pipeline reaction to the stepwise increase in the pressure is analyzed in the case where it is possible to determine the exact solution of the problem. The initial stage of bending determined by the smallness of elastic forces as compared to the inertial forces is introduced into the consideration. At this stage, the solution is sought in the form of power series and the law of pressure variation can be arbitrary. This solution provides initial conditions for determining the further process. The duration of the inertial stage is compared with the times of sharp changes of the pressure and the shock waves in fluids. The structure parameters are determined in the case where the shock pressure is accepted only by the inertial forces in the pipeline.

  14. Combined Effect of Alternating Current Interference and Cathodic Protection on Pitting Corrosion and Stress Corrosion Cracking Behavior of X70 Pipeline Steel in Near-Neutral pH Environment

    Directory of Open Access Journals (Sweden)

    Liwei Wang

    2018-03-01

    Full Text Available Influence of alternating current (AC on pitting corrosion and stress corrosion cracking (SCC behavior of X70 pipeline steel in the near-neutral pH environment under cathodic protection (CP was investigated. Both corrosion and SCC are inhibited by −0.775 VSCE CP without AC interference. With the superimposition of AC current (1–10 mA/cm2, the direct current (DC potential shifts negatively under the CP of −0.775 VSCE and the cathodic DC current decreases and shifts to the anodic direction. Under the CP potential of −0.95 VSCE and −1.2 VSCE, the applied AC current promotes the cathodic reaction and leads to the positive shift of DC potential and increase of cathodic current. Local anodic dissolution occurs attributing to the generated anodic current transients in the positive half-cycle of the AC current, resulting in the initiation of corrosion pits (0.6–2 μm in diameter. AC enhances the SCC susceptibility of X70 steel under −0.775 VSCE CP, attributing to the promotion of anodic dissolution and hydrogen evolution. Even an AC current as low as 1 mA/cm2 can enhance the SCC susceptibility.

  15. Pipe robots for internal inspection, non-destructive testing and machining of pipelines

    International Nuclear Information System (INIS)

    Reiss, Alexander

    2016-01-01

    Inspector Systems is a specialist in manufacturing of tethered self-propelled pipe robots for internal inspection, non-destructive testing and machining of pipeline systems. Our industrial sectors, which originates from 30 year experience in the nuclear industry, are Gas and Oil (On-/Offshore, Refineries), Chemical, Petrochemical, Water etc. The pipe robots are able to get inserted through poor access points (e.g. valves) and to pass in bi-directional travelling vertical sections and numerous bends with small arc radius. The paper describes the system concept and performance of the pipe robot technology. A modular construction allows to equip the robots with different operational elements for the respective application.

  16. Fatigue analysis of corroded pipelines subjected to pressure and temperature loadings

    International Nuclear Information System (INIS)

    Cunha, Divino J.S.; Benjamin, Adilson C.; Silva, Rita C.C.; Guerreiro, João N.C.; Drach, Patrícia R.C.

    2014-01-01

    In this paper a methodology for the fatigue analysis of pipelines containing corrosion defects is proposed. This methodology is based on the nominal stresses from a Global Analysis using a one-dimensional Finite Element (FE) model of the pipeline together with the application of stress concentration factors (SCFs). As the stresses may exceed the yielding limit in the corrosion defects, the methodology also adopts a strain-life approach (ε–N method) which is capable of producing less conservative fatigue lives than the stress-based methods. In addition the proposed methodology is applied in the assessment of the fatigue life of an onshore-hot pipeline containing corrosion pits and patches. Five corrosion pits and five corrosion patches with different sizes are considered. The corrosion defects are situated on the external surface of the pipeline base material. The SCFs are calculated using solid FE models and the fatigue analyses are performed for an out-of-phase/non-proportional (NP) biaxial stresses related to the combined loading (internal pressure and temperature) variations caused by an intermittent operation with hot heavy oil (start-up and shut-down). The results show that for buried pipelines subjected to cyclic combined loadings of internal pressure and temperature fatigue may become an important failure mode when corroded pipeline segments are left in operation without being replaced. -- Highlights: • An ε–N methodology for the fatigue life assessment of corroded pipelines is proposed. • The methodology includes: global analysis, stress amplification, and strain life calculation. • Different-size corrosion patches and pits on the external surface of the pipeline were analyzed. • It's shown that fatigue is a concern when corroded pipeline segments operate for many years

  17. Smart pigging - a contribution to the monitoring of the anti-corrosion protection systems on pig-inspectable high-pressure gas transmission pipelines; Intelligente Molchung - ein Beitrag zur Ueberwachung des Korrosionsschutzes molchbarer Gashochdruckleitungen

    Energy Technology Data Exchange (ETDEWEB)

    Ahlers, M.; Schoeneich, H.G. [Ruhrgas AG, Essen (Germany). Kompetenz-Center Korrosionsschutz

    2000-07-01

    High-pressure gas transmission pipelines installed underground are exposed to the risk of external corrosion. The application of a sheathing (passive protection) and, since the 1950s, the installation of a cathodic anti-corrosion protection system, provide pipelines with effective protection against this danger. In the past, the effectiveness of cathodic anti-corrosion protection systems was verified by means of intensive measuring and re-measuring cycles. It became apparent that points of damage to the sheathing were protected in the majority of cases against corrosion by the cathodic anti-corrosion protection system. There are, however, particular design circumstances and ambient conditions which can make this anti-corrosion protection concept either partially or completely ineffective. The use of smart pigs for inspection of pig-inspectable gas transmission pipelines makes it possible to detect and eliminate these weak points. (orig.) [German] Gashochdruckleitungen, die im Erdboden verlegt werden, unterliegen einer Gefaehrdung durch Aussenkorrosion. Durch eine Umhuellung (passiver Schutz) und seit den 50er Jahren durch die Einrichtung des kathodischen Korrosionsschutzes (aktiver Schutz) sind die Leitungen gegen diese Gefaehrdung wirkungsvoll geschuetzt. In der Vergangenheit wurde die Ueberpruefung der Wirksamkeit des kathodischen Korrosionsschutzes durch Intensivmessungen und Nachmessungen sichergestellt. Dabei zeigte sich, dass in der ueberwiegenden Zahl Umhuellungsbeschaedigungen durch den kathodischen Korrosionsschutz gegen Korrosion geschuetzt sind. Es gibt jedoch besondere konstruktive oder Umgebungsbedingungen, die dieses Korrosionsschuzkonzept teilweise oder vollstaendig unwirksam werden lassen. Mit dem Einsatz von intelligenten Molchen zur Inspektion molchbarer Gastransportleitungen koennen diese Schwachstellen erkannt und beseitigt werden. (orig.)

  18. Thermoplastic liners for carbon steel pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Mehdi, Mauyed S.; AlDossary, Abdullah K. [Saudi Aramco, Dhahran (Saudi Arabia)

    2009-12-19

    Materials selection for pipe and fittings used to convey corrosive fluids has often been a challenge. Traditionally, exotic Corrosion Resistant Alloys (CRA) have been used in corrosive environments despite their high cost. Plastic lined carbon steel piping offers a cost effective alternative to the use of CRAs by eliminating corrosion, significantly reducing the use of toxic chemicals and the heavy metal usually present in CRAs. Thermoplastic Liners offer the combination of corrosion resistance and mechanical strength, which are unachievable with singular materials. Under pressure conditions, the liner is fully supported by the metalwork, while under vacuum conditions, the liner must be thick enough along with venting system to withstand the collapsing forces created by the negative pressure. Plastic liners have been used successfully to line and protect metallic pipelines for many years and have become an indispensable requirement of the oil and gas industry particularly with water injection and hydrocarbon services. In the case of internally corroded pipes, the use of thermoplastic liners for rehabilitation is an option to extend the lifetime of companies' assets, reduce maintenance cost and increase intervals between T and Is. For new construction, plastic liners in carbon steel pipes can compete technically and economically with pipelines of CRA materials and other corrosion inhibition systems. This paper describes various design features, installations of thermoplastic liners in comparison to other corrosion inhibition methods. (author)

  19. Effect of pH and chloride on the micro-mechanism of pitting corrosion for high strength pipeline steel in aerated NaCl solutions

    International Nuclear Information System (INIS)

    Wang, Yafei; Cheng, Guangxu; Wu, Wei; Qiao, Qiao; Li, Yun; Li, Xiufeng

    2015-01-01

    Highlights: • Pitting behavior of X80 steel in aerated NaCl solutions is studied systematically. • Unique large pit morphology is observed in neutral/acidic NaCl solutions. • In low pH solutions, pit will propagate in the horizontal direction, leading to the shallow shape of pitting morphology; in high pH solutions, the pit sizes are much smaller. • Film growth, which is dependent on the pH and chloride concentration, has great influence on the cathodic reaction by affecting oxygen diffusion process. - Abstract: The pitting corrosion mechanism of high strength pipeline steel in aerated NaCl solutions with different pH and chloride content was investigated, using potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscope (SEM). The pitting behavior in alkaline solutions was found to be significantly different from that in neutral and acidic solutions. Electrochemical results and SEM images indicate that the product film formed on the steel surface results in different corrosion behavior in an alkaline solution. SEM images show that pH and chloride concentration in the bulk solution have a great influence on the pitting morphology. Unique large pit morphology due to corrosion in neutral/acidic solutions with 0.05 mol/L NaCl was observed. The relationship between solution pH and the effect of chloride concentration is also discussed

  20. Regular pipeline maintenance of gas pipeline using technical operational diagnostics methods

    Energy Technology Data Exchange (ETDEWEB)

    Volentic, J [Gas Transportation Department, Slovensky plynarensky priemysel, Slovak Gas Industry, Bratislava (Slovakia)

    1998-12-31

    Slovensky plynarensky priemysel (SPP) has operated 17 487 km of gas pipelines in 1995. The length of the long-line pipelines reached 5 191 km, distribution network was 12 296 km. The international transit system of long-line gas pipelines ranged 1 939 km of pipelines of various dimensions. The described scale of transport and distribution system represents a multibillion investments stored in the ground, which are exposed to the environmental influences and to pipeline operational stresses. In spite of all technical and maintenance arrangements, which have to be performed upon operating gas pipelines, the gradual ageing takes place anyway, expressed in degradation process both in steel tube, as well as in the anti-corrosion coating. Within a certain time horizon, a consistent and regular application of methods and means of in-service technical diagnostics and rehabilitation of existing pipeline systems make it possible to save substantial investment funds, postponing the need in funds for a complex or partial reconstruction or a new construction of a specific gas section. The purpose of this presentation is to report on the implementation of the programme of in-service technical diagnostics of gas pipelines within the framework of regular maintenance of SPP s.p. Bratislava high pressure gas pipelines. (orig.) 6 refs.

  1. Regular pipeline maintenance of gas pipeline using technical operational diagnostics methods

    Energy Technology Data Exchange (ETDEWEB)

    Volentic, J. [Gas Transportation Department, Slovensky plynarensky priemysel, Slovak Gas Industry, Bratislava (Slovakia)

    1997-12-31

    Slovensky plynarensky priemysel (SPP) has operated 17 487 km of gas pipelines in 1995. The length of the long-line pipelines reached 5 191 km, distribution network was 12 296 km. The international transit system of long-line gas pipelines ranged 1 939 km of pipelines of various dimensions. The described scale of transport and distribution system represents a multibillion investments stored in the ground, which are exposed to the environmental influences and to pipeline operational stresses. In spite of all technical and maintenance arrangements, which have to be performed upon operating gas pipelines, the gradual ageing takes place anyway, expressed in degradation process both in steel tube, as well as in the anti-corrosion coating. Within a certain time horizon, a consistent and regular application of methods and means of in-service technical diagnostics and rehabilitation of existing pipeline systems make it possible to save substantial investment funds, postponing the need in funds for a complex or partial reconstruction or a new construction of a specific gas section. The purpose of this presentation is to report on the implementation of the programme of in-service technical diagnostics of gas pipelines within the framework of regular maintenance of SPP s.p. Bratislava high pressure gas pipelines. (orig.) 6 refs.

  2. Best practices for the abandonment of pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Mackean, M; Reed, R; Snow, B [Nabors Canada, Calgary, AB (Canada). Abandonrite Service

    2006-07-01

    Pipeline regulations implemented in 2006 require that licensees register all pipelines. Training must also be provided for ground disturbance supervisors. In addition, signage must be maintained on abandoned pipelines, and discontinued pipelines must be properly isolated. Corrosion control and internal inhibition is required for discontinued lines. However, pipelines are often neglected during the well abandonment process. This presentation provided recommendations for coordinating well and pipeline abandonment processes. Pipeline ends can be located, depressurized, flushed and purged while wells are being abandoned. Contaminated soils around the wells can also be identified prior to reclamation activities. Administrative reviews must be conducted in order to provide accurate information on pipeline location, reclamation certification, and line break history. Field operation files must be reviewed before preliminary field work is conducted. Site inspections should be used to determine if all ends of the line are accessible. Landowners and occupants near the line must also be notified, and relevant documentation must be obtained. Skilled technicians must be used to assess the lines for obstructions as well as to cut and cap the lines after removing risers. The presentation also examined issues related to pressure change, movement, cold tapping, and live dead legs. tabs., figs.

  3. Statistical analyses of incidents on onshore gas transmission pipelines based on PHMSA database

    International Nuclear Information System (INIS)

    Lam, Chio; Zhou, Wenxing

    2016-01-01

    This article reports statistical analyses of the mileage and pipe-related incidents data corresponding to the onshore gas transmission pipelines in the US between 2002 and 2013 collected by the Pipeline Hazardous Material Safety Administration of the US Department of Transportation. The analysis indicates that there are approximately 480,000 km of gas transmission pipelines in the US, approximately 60% of them more than 45 years old as of 2013. Eighty percent of the pipelines are Class 1 pipelines, and about 20% of the pipelines are Classes 2 and 3 pipelines. It is found that the third-party excavation, external corrosion, material failure and internal corrosion are the four leading failure causes, responsible for more than 75% of the total incidents. The 12-year average rate of rupture equals 3.1 × 10"−"5 per km-year due to all failure causes combined. External corrosion is the leading cause for ruptures: the 12-year average rupture rate due to external corrosion equals 1.0 × 10"−"5 per km-year and is twice the rupture rate due to the third-party excavation or material failure. The study provides insights into the current state of gas transmission pipelines in the US and baseline failure statistics for the quantitative risk assessments of such pipelines. - Highlights: • Analyze PHMSA pipeline mileage and incident data between 2002 and 2013. • Focus on gas transmission pipelines. • Leading causes for pipeline failures are identified. • Provide baseline failure statistics for risk assessments of gas transmission pipelines.

  4. Theoretical and experimental study of stress corrosion cracking of pipeline steel in near neutral pH environment

    Energy Technology Data Exchange (ETDEWEB)

    Zhang, B.; Fan, J.; Chudnovsky, A. [Illinois Univ., Chicago, IL (United States); Gogotsi, Y. [Drexel Univ., Philadelphia, PA (United States); Teitsma, A. [Gas Technology Inst., Chicago, IL (United States)

    2000-07-01

    Field observations indicate that stress corrosion cracking (SCC) in a near neutral pH environment starts with microcracks growing from corrosion pits on the external surface of the buried pipe. A complex phenomenon, SCC combines stochasticity and determinism resulting in the evolution of a SCC colony. The authors proposed a statistical model which generates a random field of corrosion pits and crack initiation at randomly selected pits. Using the framework of the Crack Layer theory, a thermodynamic model of individual stress corrosion growth was also developed recently. Relations between the crack growth, hydrogen diffusion and corrosion rates on one hand and corresponding thermodynamic forces on the other were used to develop the mathematical realization of the stress corrosion crack growth model. Additionally, there is a quick overview of the experimental program for determination of the kinetic coefficients employed in the crack growth equations. A simulation of SCC colony evolution, including a stage of the large-scale crack interaction is provided by applying the individual crack growth law to random configuration of multiple cracks. Finally, the FRANC2D Finite Element Methods resulted in a computer simulation of multi-crack cluster formation within the colony. 14 refs., 15 figs.

  5. Corrosion monitoring along infrastructures using distributed fiber optic sensing

    Science.gov (United States)

    Alhandawi, Khalil B.; Vahdati, Nader; Shiryayev, Oleg; Lawand, Lydia

    2016-04-01

    Pipeline Inspection Gauges (PIGs) are used for internal corrosion inspection of oil pipelines every 3-5 years. However, between inspection intervals, rapid corrosion may occur, potentially resulting in major accidents. The motivation behind this research project was to develop a safe distributed corrosion sensor placed inside oil pipelines continuously monitoring corrosion. The intrinsically safe nature of light provided motivation for researching fiber optic sensors as a solution. The sensing fiber's cladding features polymer plastic that is chemically sensitive to hydrocarbons within crude oil mixtures. A layer of metal, used in the oil pipeline's construction, is deposited on the polymer cladding, which upon corrosion, exposes the cladding to surrounding hydrocarbons. The hydrocarbon's interaction with the cladding locally increases the cladding's refractive index in the radial direction. Light intensity of a traveling pulse is reduced due to local reduction in the modal capacity which is interrogated by Optical Time Domain Reflectometery. Backscattered light is captured in real-time while using time delay to resolve location, allowing real-time spatial monitoring of environmental internal corrosion within pipelines spanning large distances. Step index theoretical solutions were used to calculate the power loss due changes in the intensity profile. The power loss is translated into an attenuation coefficient characterizing the expected OTDR trace which was verified against similar experimental results from the literature. A laboratory scale experiment is being developed to assess the validity of the model and the practicality of the solution.

  6. Corrosion in pipelines and well casings at the Cerro Prieto geothermal field, BC; Corrosion en tuberias de linea y de revestimiento de pozos del campo geotermico de Cerro Prieto, BC

    Energy Technology Data Exchange (ETDEWEB)

    Miranda Herrera, Carlos A.; Canchola Felix, Ismael; Raygoza Flores, Joaquin; Mora Perez, Othon [Comision Federal de Electricidad, Residencia General de Cerro Prieto, Mexicali, Baja California (Mexico)]. E-mail: carlos.miranda02@cfe.gob.mx

    2009-07-15

    In the area called Poligono Hidalgo, inside the Cerro Prieto IV zone in the Cerro Prieto geothermal field, BC, corrosion has occurred in the last few years on well casings and pipelines used for geothermal fluids. Corrosion test results are presented here for pipes, type API L-80 and ASTM A-53 grade B, which were subjected to condensate from wells 403 and 424. These wells have thrown corroded material from their respective casings. With these data we pinpoint corrosive conditions in this field area and determine which pipes are adequate to case wells in similar chemical, production conditions to minimize adverse effects and extend the life of the well, allowing more efficient exploitation of the deepest production zones in the reservoir. [Spanish] En el campo geotermico de Cerro Prieto, BC, dentro del area del Poligono Hidalgo en el sector conocido como Cerro Prieto IV, algunos pozos han presentado en los ultimos anos desgastes en sus tuberias de revestimiento y en las tuberias de linea para el transporte del fluido geotermico. Se presentan resultados de pruebas de corrosion con tuberias tipo API L-80 y ASTM A-53 grado B al ser sometidas al condensado de los pozos 403 y 424, los cuales han estado arrojando material de sus respectivas tuberias de revestimiento. Con estos datos se pretende conocer las condiciones corrosivas de esa zona del campo y determinar cual seria la tuberia ideal a utilizar en pozos con condiciones quimicas de produccion semejantes a fin de minimizar este efecto adverso y prolongar la vida de los pozos, a la vez que se permita la explotacion eficiente de las zonas productoras mas profundas del yacimiento.

  7. Improvement of Regulatory Requirements for Ensuring the Quality of Underground Gas Pipelines in Conditions of Corrosion Fatigue

    Directory of Open Access Journals (Sweden)

    Larysa Yuzevych

    2017-09-01

    Full Text Available The article develops recommendations for improvement of normative documents concerning the quality of underground metal pipelines (gas pipelines under conditions of fatigue and the impact of an aggressive environment, taking into account cathodic (electrochemical protection. It is established that the basis of information provision of normative documents is the method which includes the following main criteria: the value of the minimum current density of cathode protection; minimum security potential; maximum protective potential, minimal displacement of protective potential; strength criteria of pipe material; criteria of strength of phase layer between the metal and the coating; the strength of the metal in the defect of the insulation coating. It has been found out that the system "metal pipe - insulating dielectric coating" is characterized by such basic procedures as: identification of hazards; various variants of load asymmetry; evaluation of the boundary and optimal values of potentials and currents for the system of cathodic protection of the pipeline. The prospect of further research in this area is determination of the complex indicator of quality and reliability of the linear part of underground main gas pipelines on the basis of research results (submitted information support.

  8. A Statistical Study on the Effect of Hydrostatic Pressure on Metastable Pitting Corrosion of X70 Pipeline Steel.

    Science.gov (United States)

    Yang, Zixuan; Kan, Bo; Li, Jinxu; Qiao, Lijie; Volinsky, Alex A; Su, Yanjing

    2017-11-14

    Hydrostatic pressure effects on pitting initiation and propagation in X70 steel are investigated by evaluating metastable pitting probability using electrochemical methods and immersion corrosion tests in containing chlorine ion solution. Potentiodynamic tests indicated that hydrostatic pressure can decrease the breakdown potential and lead to a reduced transpassivity region. Metastable test results revealed that hydrostatic pressure can increase metastable pitting formation frequency and promote stabilization of metastable pitting growth. Electrochemical impedance spectroscopy (EIS) results indicate that Hydrostatic pressure decreases the charge transfer resistance and increases the dissolution rate within the cavities. Corrosion test results also indicated that pitting initiation and propagation are accelerated by hydrostatic pressure. Result validity was verified by evaluating metastable pitting to predict pitting corrosion resistance.

  9. 2-Butyne-1,4-diol as a novel corrosion inhibitor for API X65 steel pipeline in carbonate/bicarbonate solution

    Energy Technology Data Exchange (ETDEWEB)

    Sadeghi Meresht, E. [Materials Engineering Department, Faculty of Engineering, Tarbiat Modares University, 1411713114, Tehran (Iran, Islamic Republic of); Shahrabi Farahani, T., E-mail: tshahrabi34@modares.ac.ir [Materials Engineering Department, Faculty of Engineering, Tarbiat Modares University, 1411713114, Tehran (Iran, Islamic Republic of); Neshati, J. [Research Institute of Petroleum Industry, RIPI, 1485733111, Tehran (Iran, Islamic Republic of)

    2012-01-15

    Highlights: Black-Right-Pointing-Pointer Corrosion of API 5L X65 is effectively reduced by the addition of the inhibitor. Black-Right-Pointing-Pointer The techniques include weight loss, potentiodynamic polarization, EIS and AFM. Black-Right-Pointing-Pointer 2-Butyne-1,4-diol acts as a mixed-type inhibitor. Black-Right-Pointing-Pointer The adsorption of 2-butyne-1,4-diol obeys Langmuir adsorption isotherm. - Abstract: The inhibition effects of 2-butyne-1,4-diol on the corrosion susceptibility of grade API 5L X65 steel pipeline in 2 M Na{sub 2}CO{sub 3}/1 M NaHCO{sub 3} solution were studied by electrochemical techniques and weight loss measurements. The results indicated that this inhibitor was a mixed-type inhibitor, with a maximum percentage inhibition efficiency of approximately 92% in the presence of 5 mM inhibitor. Atomic force microscopy revealed that a protective film was formed on the surface of the inhibited sample. The adsorption of the inhibitor was found to conform to the Langmuir isotherm with the standard adsorption free energy of -21.08 kJ mol{sup -1}.

  10. 2-Butyne-1,4-diol as a novel corrosion inhibitor for API X65 steel pipeline in carbonate/bicarbonate solution

    International Nuclear Information System (INIS)

    Sadeghi Meresht, E.; Shahrabi Farahani, T.; Neshati, J.

    2012-01-01

    Highlights: ► Corrosion of API 5L X65 is effectively reduced by the addition of the inhibitor. ► The techniques include weight loss, potentiodynamic polarization, EIS and AFM. ► 2-Butyne-1,4-diol acts as a mixed-type inhibitor. ► The adsorption of 2-butyne-1,4-diol obeys Langmuir adsorption isotherm. - Abstract: The inhibition effects of 2-butyne-1,4-diol on the corrosion susceptibility of grade API 5L X65 steel pipeline in 2 M Na 2 CO 3 /1 M NaHCO 3 solution were studied by electrochemical techniques and weight loss measurements. The results indicated that this inhibitor was a mixed-type inhibitor, with a maximum percentage inhibition efficiency of approximately 92% in the presence of 5 mM inhibitor. Atomic force microscopy revealed that a protective film was formed on the surface of the inhibited sample. The adsorption of the inhibitor was found to conform to the Langmuir isotherm with the standard adsorption free energy of −21.08 kJ mol −1 .

  11. Recommandations pour la protection des fonds de réservoirs contre la corrosion externe et interne Recommendations for Protecting Tank Bottoms Against External and Internal Corrosion

    Directory of Open Access Journals (Sweden)

    Chambre Syndicale du Pétrole

    2006-11-01

    Full Text Available Ce document analyse le sprincipales causes de corrosion externe et inerne des réservoirs de stockage à axe vertical et recommande diverses mesures de prévention. Pour la protection externe, ces mesures concernent la conception des fondations et des fonds et la protection cathodique our la protection interne, elles concernet l'inhibition chimique, la protection cathodique et surtout les revêtements. This article analyzes the leading causes of external ant internal corrosion of vertical-axis storage tanks ant reccomends different prevention measures to protect the outside these measures have to do with the design of the foundations and bottom as well as with cathodic protection. t protect the inside they have to do with chemical inhibition, cathodic production and espacially coatings.

  12. The influence of the internal microbiome on the materials used for construction of the transmission natural gas pipelines in the Lodz Province

    Science.gov (United States)

    Staniszewska, Agnieszka; Jastrzębska, Magdalena; Ziemiński, Krzysztof

    2017-10-01

    This paper presents investigation results of the influence of gas microbes on the biocorrosion rate of the materials used for gas pipelines construction in the Lodz Province. Samples of two types of carbon steel and cast iron were stored in the laboratory pipeline model reflecting the real conditions of working natural gas pipelines were. In the next step the influence of cathodic protection with parameters recommended for protection of underground structures was tested. Analyses of biological corrosion products generated on the test surface were carried out using a scanning electron microscope with an X-ray analyzer. The level of ATP was measured to confirm presence of the adsorbed microorganisms on the observed structures. Corrosion rates were determined by gravimetric methods. In the course of the study it was revealed that the rate of biocorrosion of steel is lower than that for cast iron. Our results also proved that the weight corrosion rate depends on the number of adhered microorganisms. In addition, it has been found that application of the carbon steel cathodic protection decreases its weight corrosion rate. The information obtained will help to increase the knowledge on the rate of biological corrosion causing losses/pits inside gas pipline.

  13. The influence of the internal microbiome on the materials used for construction of the transmission natural gas pipelines in the Lodz Province

    Directory of Open Access Journals (Sweden)

    Staniszewska Agnieszka

    2017-01-01

    Full Text Available This paper presents investigation results of the influence of gas microbes on the biocorrosion rate of the materials used for gas pipelines construction in the Lodz Province. Samples of two types of carbon steel and cast iron were stored in the laboratory pipeline model reflecting the real conditions of working natural gas pipelines were. In the next step the influence of cathodic protection with parameters recommended for protection of underground structures was tested. Analyses of biological corrosion products generated on the test surface were carried out using a scanning electron microscope with an X-ray analyzer. The level of ATP was measured to confirm presence of the adsorbed microorganisms on the observed structures. Corrosion rates were determined by gravimetric methods. In the course of the study it was revealed that the rate of biocorrosion of steel is lower than that for cast iron. Our results also proved that the weight corrosion rate depends on the number of adhered microorganisms. In addition, it has been found that application of the carbon steel cathodic protection decreases its weight corrosion rate. The information obtained will help to increase the knowledge on the rate of biological corrosion causing losses/pits inside gas pipline.

  14. Reliability analysis of land pipelines for hydrocarbons transportation in Mexico

    Energy Technology Data Exchange (ETDEWEB)

    Leon, D.; Cortes, C. [Inst. Mexicano del Petroleo (Mexico)

    2004-07-01

    The reliability of a land pipeline operated by PEMEX in Mexico was estimated under a range of failure modes. Reliability and safety were evaluated in terms of the pipeline's internal pressure, bending, fracture toughness and its tension failure mode conditions. Loading conditions were applied individually, while bending and tension loads were applied in a combined fashion. The mechanical properties of the steel were also considered along with the degradation effect of internal corrosion resulting from the type of product being transported. A set of internal pressures and mechanical properties were generated randomly using Monte Carlo simulation. Commercial software was used to obtain the pipeline response under each modeled condition. The response analysis was based on the nonlinear finite element method involving a calculation of maximum stresses and stress concentration factors under conditions of corrosion and no corrosion. The margin between maximum stresses due to internal pressure, tension and bending was evaluated along with the margin between stress concentration factor and fracture initiation toughness. The study showed that internal pressure, stress concentration and tension-bending were the critical failure modes. It was suggested that more research should be conducted to improve the modeling of the deteriorating effects of corrosion and to adjust the probability distribution for fracture toughness and the length/depth defect ratio. The consideration of welding geometries along with features of marine pipelines and pipeline products would help to generalize the study to facilitate the creation of codes for the construction, design, inspection and maintenance of pipelines in Mexico. 7 refs., 1 tab., 14 figs.

  15. Effects of microplasma arc AISI 316L welds on the corrosion behaviour of pipelines in LiBr cooling systems

    International Nuclear Information System (INIS)

    Sánchez-Tovar, R.; Montañés, M.T.; García-Antón, J.

    2013-01-01

    Highlights: •SECM tests reveal differences in electrochemical activity of base and welded alloys. •The highest electrochemical activity is obtained for the welded alloy. •Microplasma arc welding process hinders passivation in lithium bromide. •Microplasma arc welding increases corrosion rate and susceptibility to pitting. •The galvanic pair between base and welded alloys in LiBr is weak. -- Abstract: The effect of microplasma arc welding (MPAW) on the electrochemical and corrosion behaviour of AISI 316L stainless steel tubes has been studied. Scanning electrochemical measurements were performed in sodium chloride to evaluate the difference in the electrochemical activity of base (non-welded) and welded samples. Oxygen reduction rates increase in AISI 316L due to the heat treatment effect induced by welding, indicating a higher electrochemical activity in the welded samples. Additionally, the use of MPA weldments in lithium bromide (LiBr) absorption machines was also analysed at typical operating temperatures and Reynolds numbers. The welding process increases corrosion rates, hinders passivation and increases the susceptibility to pitting attack in LiBr. However, zero-resistance ammeter and localization index measurements show that the galvanic pair generated between the base and welded alloys is weak, both electrodes being in their passive state. Temperature greatly affects the corrosion process

  16. The main causes of in situ internal pipeline painting failures; Fatores que podem implicar em falhas prematuras de pintura interna in situ de dutos

    Energy Technology Data Exchange (ETDEWEB)

    Quintela, Joaquim P.; Vieira, Magda M.; Vieira, Gerson V. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas; Fragata, Fernando de L.; Amorim, Cristina da C. [Centro de Pesquisas de Energia Eletrica (CEPEL), Rio de Janeiro, RJ (Brazil)

    2005-07-01

    Resources in coating technology have been used to increase the useful life of pipelines, to guarantee the carried product quality, to increase the operational trustworthiness, to reduce the maintenance costs, the personal and patrimonial risks and environmental damages. Parallel, in virtue of the pipelines natural ageing and operational problems, more advanced technologies, as the internal coating process in situ, have become an important method of pipelines rehabilitation. The aim of this work is to study the main factors that may influence the performance of an internal coating project, allowing the premature damages occurrence in pipelines, used in gas, oil and derivatives transport. (author)

  17. Corrosion Risk of Reinforced Concrete Structure Arising from Internal and External Chloride

    Directory of Open Access Journals (Sweden)

    M. J. Kim

    2018-01-01

    Full Text Available The corrosion risk of internal chloride and external chloride from three different exposure conditions was evaluated. The initiation of corrosion was detected by monitoring the galvanic current between cathode metal and embedded steel. The chloride threshold was determined by measuring the corrosion rate of steel by the polarization technique for internal chloride and the chloride profiling test for external chloride. As the result, the initiation of corrosion was accelerated with a cyclic wet/dry condition, compared to the totally wet condition. In addition, it was found that an increase of the drying ratio in the exposure condition resulted in an increase of corrosion rate after initiation. The threshold level of external chloride ranged from 0.2 to 0.3% weight by cement and internal chloride shows higher range, equated to 1.59–3.10%. Based on these data, the chloride penetration with exposure condition was predicted to determine the service life of reinforced concrete structure.

  18. Corrosion and corrosion control

    International Nuclear Information System (INIS)

    Khanna, A.S.; Totlani, M.K.

    1995-01-01

    Corrosion has always been associated with structures, plants, installations and equipment exposed to aggressive environments. It effects economy, safety and product reliability. Monitoring of component corrosion has thus become an essential requirement for the plant health and safety. Protection methods such as appropriate coatings, cathodic protection and use of inhibitors have become essential design parameters. High temperature corrosion, especially hot corrosion, is still a difficult concept to accommodate in corrosion allowance; there is a lack of harmonized system of performance testing of materials at high temperatures. In order to discuss and deliberate on these aspects, National Association for Corrosion Engineers International organised a National Conference on Corrosion and its Control in Bombay during November 28-30, 1995. This volume contains papers presented at the symposium. Paper relevant to INIS is indexed separately. refs., figs., tabs

  19. Spatial data mining of pipeline data provides new wave of O and M capital cost optimization opportunities

    Energy Technology Data Exchange (ETDEWEB)

    Richardson, D. [QM4 Engineering Ltd., Calgary, AB (Canada)

    2010-07-01

    This paper discussed the cost optimization benefits of spatial data mining in upstream oil and gas pipeline operations. The data mining method was used to enhance the characterization and management of internal corrosion risk and to optimize pipeline corrosion inhibition, as well as to identify pipeline network hydraulic bottlenecks. The data mining method formed part of a quality-based pipeline integrity management program. Results of the data mining study highlighted trends in well operational data and historical pipeline failure events. Use of the methodology resulted in significant savings. It was demonstrated that the key to a successful pipeline management model is a complete inventory characterization and determination of failure susceptibility profiles through the application of rigorous data standards. 4 tabs., 8 figs.

  20. Development of Protective Coatings for Co-Sequestration Processes and Pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Bierwagen, Gordon; Huang, Yaping

    2011-11-30

    The program, entitled Development of Protective Coatings for Co-Sequestration Processes and Pipelines, examined the sensitivity of existing coating systems to supercritical carbon dioxide (SCCO2) exposure and developed new coating system to protect pipelines from their corrosion under SCCO2 exposure. A literature review was also conducted regarding pipeline corrosion sensors to monitor pipes used in handling co-sequestration fluids. Research was to ensure safety and reliability for a pipeline involving transport of SCCO2 from the power plant to the sequestration site to mitigate the greenhouse gas effect. Results showed that one commercial coating and one designed formulation can both be supplied as potential candidates for internal pipeline coating to transport SCCO2.

  1. Microbial corrosion and cracking in steel. A concept for evaluation of hydrogen-assisted stress corrosion cracking in cathodically protected high-pressure gas transmission pipelines

    DEFF Research Database (Denmark)

    Nielsen, Lars Vendelbo

    An effort has been undertaken in order to develop a concept for evaluation of the risk of hydrogen-assisted cracking in cathodically protected gas transmission pipelines. The effort was divided into the following subtasks: A. Establish a correlation between the fracture mechanical properties...... crack propagation. This resulted in threshold curves that can be used for assessment of the risk of hydrogen-assisted cracking as a function of operating pressure and hydrogen content - having the flaw size as discrete parameter. The results are to be used mainly on a conceptual basis......, but it was indicated that the requirements for crack propagation include an overprotective CP-condition, a severe sulphate-reducing environment, as well as a large flaw (8 mm or a leak in the present case). A 1 mm flaw (which may be the maximum realistic flaw size) is believed to be unable to provoke crack propagation...

  2. Proceedings: On-line monitoring of corrosion an water chemistry for the electric power utility industry: An EPRI workshop held during the 12th International Corrosion Congress

    International Nuclear Information System (INIS)

    Licina, G.

    1994-03-01

    A two-day EPRI workshop on On-line Monitoring of Corrosion and Water Chemistry for the Electric Power Utility Industry included discussions on a variety of methods for the online monitoring of corrosion and water chemistry in a power plant environment. The workshop was held September 22 and 23, 1993 in Houston, Texas, as a part of the 12th International Corrosion Congress sponsored by NACE International. Methods in various stages of development, from laboratory demonstrations to in-plant monitoring, were presented by authors from all over the world. Recent developments in corrosion monitoring and the detection of specific chemical species in power plant environments have utilized a variety of electrochemical methods (both AC and DC), electrical resistance techniques, and potential drop techniques to evaluate crack extension. Other approaches, such as Raman spectroscopy of corroding surfaces, Specific ion detectors, and X-ray fluorescence and ion chromatography to analyze corrosion products have been demonstrated in the laboratory. Techniques that were described in the twenty-three technical papers included: Electrochemical noise, Electrical resistance, Field signature method, Linear polarization resistance, Neutron activation, Corrosion potential monitoring, Electrochemical detection of biofilm activity, Analysis of corrosion products by X-ray fluorescence, Potential drop method for assessing environmentally assisted crack growth, Harmonic impedance spectroscopy, Contact electric resistance, Conductivity and hydrogen sensors, Solid state methods for tracking oxygen and pH, and Raman spectroscopy. Individual papers are indexed separately

  3. Overview of slurry pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Gandhi, R L

    1982-01-01

    Slurry pipelines have proven to be a technically feasible, environmentally attractive and economic method of transporting finely divided particles over long distances. A pipeline system normally consists of preparation, pipeline and utilization facilities and requires optimization of all three components taken together. A considerable amount of research work has been done to develop hydraulic design of a slurry pipeline. Equipment selection and estimation of corrosion-erosion are considered to be as important as the hydraulic design. Future applications are expected to be for the large-scale transport of coal and for the exploitation of remotely located mineral deposits such as iron ore and copper. Application of slurry pipelines for the exploitation of remotely located mineral deposits is illustrated by the Kudremukh iron concentrate slurry pipeline in India.

  4. System reliability of corroding pipelines

    International Nuclear Information System (INIS)

    Zhou Wenxing

    2010-01-01

    A methodology is presented in this paper to evaluate the time-dependent system reliability of a pipeline segment that contains multiple active corrosion defects and is subjected to stochastic internal pressure loading. The pipeline segment is modeled as a series system with three distinctive failure modes due to corrosion, namely small leak, large leak and rupture. The internal pressure is characterized as a simple discrete stochastic process that consists of a sequence of independent and identically distributed random variables each acting over a period of one year. The magnitude of a given sequence follows the annual maximum pressure distribution. The methodology is illustrated through a hypothetical example. Furthermore, the impact of the spatial variability of the pressure loading and pipe resistances associated with different defects on the system reliability is investigated. The analysis results suggest that the spatial variability of pipe properties has a negligible impact on the system reliability. On the other hand, the spatial variability of the internal pressure, initial defect sizes and defect growth rates can have a significant impact on the system reliability.

  5. Stress Corrosion Evaluation of Various Metallic Materials for the International Space Station Water Recycling System

    Science.gov (United States)

    Torres, P. D.

    2015-01-01

    A stress corrosion evaluation was performed on Inconel 625, Hastelloy C276, titanium commercially pure (TiCP), Ti-6Al-4V, Ti-6Al-4V extra low interstitial, and Cronidur 30 steel as a consequence of a change in formulation of the pretreatment for processing the urine in the International Space Station Environmental Control and Life Support System Urine Processing Assembly from a sulfuric acid-based to a phosphoric acid-based solution. The first five listed were found resistant to stress corrosion in the pretreatment and brine. However, some of the Cronidur 30 specimens experienced reduction in load-carrying ability.

  6. Social construction and physical nihilation of the Keystone XL pipeline: Lessons from international relations theory

    International Nuclear Information System (INIS)

    Shum, Robert Y.

    2013-01-01

    If a prime goal of energy policy is to achieve energy security, why is there a controversy over the proposed Keystone XL pipeline, designed to deliver new supplies of oil from within North America? This Viewpoint seeks answers in the debate over the underlying purposes of energy policy: how does one answers the question “what do we want from energy policy?” Perceptions of feasible answers and policy options change over time, as witnessed in the 1970s. Analogous shifts in opinion are changing today's policy debates and widening the contradictions in policy purposes. Attention to the existence of these contradictions, without illusions, is necessary to meet the policy challenges of the future effectively. - Highlights: • We apply international relations theory to explain the persistence of the Keystone controversy. • Key question relates to policy purposes: “what do we want from energy policy?” • Alternative purposes: maximizing economic growth or ensuring environmental sustainability. • 1970s US cases show how perceptions of each purpose's relative feasibility shift. • Different purposes generate different attitudes to policies that result in higher oil prices

  7. Strain-induced cracking corrosion in pipelines of conventional power plants; Dehnungsinduzierte Risskorrosion in Rohrsystemen von konventionellen Kraftwerksanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Adamsky, F.J.; Kempkes, B. [PreussenElektra Engineering GmbH, Gelsenkirchen (Germany); Ernst, J. [RWE Energie AG, Essen (Germany)

    2000-07-01

    Since the mid-sixties, stress corrosion cracking has been reported in highly loaded components of conventional power plants. Damage investigations were followed by extensive fundamental studies on crack initiation and propagation mechanisms, with particular regard to the water quality. The contribution presents causes, patterns, preferred sites and operating conditions of strain-induced corrosion. [German] Seit Anfang der 60er-Jahre wird ueber Risskorrosionsschaeden im wasserberuehrten Teil konventioneller Kraftwerksanlagen berichtet, die stets an hochbeanspruchten Bereichen festzustellen sind - vorwiegend in unrunden Rohrbogen oder Fallrohrbohrungen von Kesseltrommeln. Den Schadensuntersuchungen schlossen sich umfangreiche Grundsatzuntersuchungen an, um den Mechanismus von Rissbildung und Rissfortschritt kennenzulernen und daraus dann Abhilfemassnahmen abzuleiten. Bei schadhaften Rohrboegen stellte man in den Rissbereichen meist hoehere Unrundheiten fest und bei Kesseltrommeln Spannungsspitzen an den Lochraendern. Der Wasserqualitaet, vornehmlich dem O{sub 2}-Gehalt, der Art der Konservierung bei Stillstaenden und insbesondere haeufigeren Anfahrten bei kleineren und aelteren Anlagen wurde besondere Bedeutung beigemessen. Im Beitrag werden Ursachen, Erscheinungsformen, bevorzugte Bereiche und Betriebszustaende der dehnungsinduzierten Korrosion dargestellt. (orig.)

  8. Reliability analysis of pipelines under H2S environment as a part of ageing management

    International Nuclear Information System (INIS)

    Santosh; Vinod, Gopika; Saraf, R.K.; Ghosh, A.K.; Kushwaha, H.S.

    2006-01-01

    Ageing management programme in a plant calls for the estimation of remaining life of the component. Reliability analysis methods using remaining life estimation models have found profound application in providing directives in ageing management programme. As a part of ageing management programme of H 2 S based heavy water plants, the remaining life estimation models are applied to the pipelines carrying H 2 S. The pipelines under H 2 S environment are more susceptible to the internal corrosion thereby reducing the pipeline's load carrying capacity. The objective of this study is to obtain the remaining life of pipelines under ageing due to internal corrosion. The ageing assessment of pipelines involves estimating the failure pressure of a pipeline and evaluating the failure surface equation. Several failure pressure models developed for assessing the pipeline's remaining strength due to internal corrosion were studied for this purpose. From the study, it was found that the modified B31G failure pressure model is most suitable for modeling the pipeline failure pressure. Due to the presence of non-linearity in the failure surface equation or limit state function and non-normal variables, the first order second moment method has been employed for carrying out the reliability analysis. The uncertainties of the random variables on which the limit state function depends are modeled using the probability distributions. The failure probabilities of the pipelines have been evaluated for the service lives of 15 and 25 years, which are the present life and designed life respectively. In addition, sensitivity analysis was carried out to identify the most important sensitive parameters in reliability analysis estimation. The paper highlights the application of these methodologies in the context of pipeline remaining life estimation with a suitable case study. (author)

  9. Effect of Strength and Microstructure on Stress Corrosion Cracking Behavior and Mechanism of X80 Pipeline Steel in High pH Carbonate/Bicarbonate Solution

    Science.gov (United States)

    Zhu, Min; Du, Cuiwei; Li, Xiaogang; Liu, Zhiyong; Wang, Shengrong; Zhao, Tianliang; Jia, Jinghuan

    2014-04-01

    The stress corrosion cracking (SCC) behaviors and mechanisms of X80 pipeline steels with different strength and microstructure in high pH carbonate/bicarbonate solution were investigated by slow strain rate testing and electrochemical test. The results showed that the cracking mode of low strength X80 steel composed of bulky polygonal ferrite and granular bainite in high pH solution was intergranular (IGSCC), and the SCC mechanism was anodic dissolution (AD). While the mixed cracking mode of high strength X80 steel consisted of fine acicular ferrite and granular bainite was intergranular (IGSCC) in the early stage, and transgranular (TGSCC) in the later stage. The decrease of pH value of crack tip was probably the key reason for the occurrence of TGSCC. The SCC mechanism may be a mixed mode of AD and hydrogen embrittlement (HE), and the HE mechanism may play a significant role in the deep crack propagation at the later stage. The cracking modes and SCC mechanisms of the two X80 steels were associated with its microstructure and strength.

  10. Effect of Low-Temperature Environment on Stress Corrosion Cracking Behavior of X80 Pipeline Steel in Simulated Alkaline Soil Solution

    Science.gov (United States)

    Xie, Fei; Wang, Dan; Wu, Ming; Yu, Chengxiang; Sun, Dongxu; Yang, Xu; Xu, Changhao

    2018-04-01

    The stress corrosion cracking (SCC) of X80 pipeline steel in simulated alkaline soil solution under different temperatures was investigated by slow-strain-rate testing, scanning electron microscopy and energy-dispersive spectroscopy. Results showed that the fracture was transgranular and brittle at 273 K to 278 K (0 °C to 5 °C), and the metal surface was dissolved by a large number of chloride ions. Furthermore, hydrogen embrittlement was caused by the hydrogen atom extended to the high-stress region. The fracture process was controlled by hydrogen-induced cracking, and SCC was highly sensitive at this stage. At 288 K to 298 K (15 °C to 25 °C), the fracture morphology was attributed to the mixed mode of ductile and brittle fractures, the fracture process was controlled by the mechanism of hydrogen-induced cracking and anodic dissolution, and the susceptibility to SCC decreased. When the temperature reached 308 K to 318 K (35 °C to 45 °C), the fracture was mainly intergranular and ductile, the fracture process was controlled by anodic dissolution, and SCC sensitivity was the smallest in this temperature range.

  11. Comparative study on the stress corrosion cracking of X70 pipeline steel in simulated shallow and deep sea environments

    Energy Technology Data Exchange (ETDEWEB)

    Sun, Feilong [Corrosion and Protection Center, University of Science and Technology Beijing, Beijing 100083 (China); Key Laboratory of Corrosion and Protection of Ministry of Education, Beijing 100083 (China); China Building Material Test & Certification Group Co. Ltd., Beijing 100024 (China); Ren, Shuai [Corrosion and Protection Center, University of Science and Technology Beijing, Beijing 100083 (China); Key Laboratory of Corrosion and Protection of Ministry of Education, Beijing 100083 (China); Li, Zhong [Department of Chemical and Materials Engineering, University of Alberta, Edmonton, AB, Canada T6G 2G6 (Canada); Liu, Zhiyong, E-mail: liuzhiyong7804@ustb.edu.cn [Corrosion and Protection Center, University of Science and Technology Beijing, Beijing 100083 (China); Key Laboratory of Corrosion and Protection of Ministry of Education, Beijing 100083 (China); Li, Xiaogang; Du, Cuiwei [Corrosion and Protection Center, University of Science and Technology Beijing, Beijing 100083 (China); Key Laboratory of Corrosion and Protection of Ministry of Education, Beijing 100083 (China)

    2017-02-08

    The stress corrosion cracking (SCC) behavior of X70 steel in simulated shallow and deep sea environments was studied using potentiodynamic polarization measurement, a slow strain rate tensile (SSRT) test and scanning electron microscopy (SEM). The results indicate that the predominant cathodic reaction changes from an oxygen reduction reaction to the hydrogen evolution reaction as the dissolved oxygen (DO) content decreases. In the simulated deep sea environment, the SCC susceptibility of X70 steel decreased first, reached its lowest point at 15 MPa and then increased as the simulated sea hydrostatic pressure (HP) further increased. This is consistent with the regularity for the change of the cathodic hydrogen evolution reaction current density i{sub H} at E{sub corr}, which indicates that the HP may influence the SCC susceptibility of X70 steel by changing the permeated hydrogen concentration.

  12. Influence of grade on the reliability of corroding pipelines

    International Nuclear Information System (INIS)

    Maes, M.A.; Dann, M.; Salama, M.M.

    2008-01-01

    This paper focuses on a comparative analysis of the reliability associated with the evolution of corrosion between normal and high-strength pipe material. The use of high strength steel grades such as X100 and X120 for high pressure gas pipeline in the arctic is currently being considered. To achieve this objective, a time-dependent reliability analysis using variable Y/T ratios in a multiaxial finite strain analysis of thin-walled pipeline is performed. This analysis allows for the consideration of longitudinal grooves and the presence of companion axial tension and bending loads. Limit states models are developed based on suitable strain hardening models for the ultimate behavior of corroded medium and high strength pipeline material. In an application, the evolution of corrosion is modeled in pipelines of different grades that have been subjected to an internal corrosion inspection after a specified time which allows for a Bayesian updating of long-term corrosion estimates and, hence, the derivation of annual probabilities of failure as a function of time. The effect of grade and Y/T is clearly demonstrated

  13. Inhibition of Weld Corrosion in Flowing Brines Containing Carbon Dioxide

    OpenAIRE

    Alawadhi, Khaled

    2009-01-01

    The aim of this research was to study the effectiveness of a typical oilfield corrosion inhibitor, which is considered to be a green inhibitor (non toxic to the environment) in controlling internal corrosion of welded X65 pipeline steel in brines saturated with carbon dioxide at one bar pressure, under dynamic flowing conditions, over a range of temperatures. Several experimental configurations were used ranging from a simple flat plate design to a novel rotating cylinder electrode, to all...

  14. Stress Corrosion Evaluation of Nitinol 60 for the International Space Station Water Recycling System

    Science.gov (United States)

    Torres, P. D.

    2016-01-01

    A stress corrosion cracking (SCC) evaluation of Nitinol 60 was performed because this alloy is considered a candidate bearing material for the Environmental Control and Life Support System (ECLSS), specifically in the Urine Processing Assembly of the International Space Station. An SCC evaluation that preceded this one during the 2013-2014 timeframe included various alloys: Inconel 625, Hastelloy C-276, titanium (Ti) commercially pure (CP), Ti 6Al-4V, extra-low interstitial (ELI) Ti 6Al-4V, and Cronidur 30. In that evaluation, most specimens were exposed for a year. The results of that evaluation were published in NASA/TM-2015-218206, entitled "Stress Corrosion Evaluation of Various Metallic Materials for the International Space Station Water Recycling System,"1 available at the NASA Scientific and Technical Information program web page: http://www.sti.nasa.gov. Nitinol 60 was added to the test program in 2014.

  15. Protection of Petroleum Pipeline Carbon Steel Alloys with New Modified Core-Shell Magnetite Nanogel against Corrosion in Acidic Medium

    Directory of Open Access Journals (Sweden)

    Gamal A. El Mahdy

    2013-01-01

    Full Text Available New method was used to prepare magnetite nanoparticle based on reduction of Fe(III ions with potassium iodide to produce Fe3O4 nanoparticle. The prepared magnetite was stabilized with cross-linked polymer based on 2-acrylamido-2-methylpropane sulfonic acid (AMPS to prepare novel core-shell nanogel. In this respect, Fe3O4/poly(2-acrylamido-2-methylpropane sulfonic acid (PAMPS magnetic nanogels with controllable particle size produced via free aqueous polymerization at 65°C have been developed for the first time. The polymer was crosslinked in the presence of N,N-methylenebisacrylamide (MBA as a crosslinker and potassium peroxydisulfate (KPS as redox initiator system. The structure and morphology of the magnetic nanogel were characterized by Fourier transform infrared spectroscopy (FTIR and transmission and scanning electron microscopy (TEM and SEM. The effectiveness of the synthesized compounds as corrosion inhibitors for carbon steel in 1 M HCl was investigated by various electrochemical techniques such as potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. The results showed enhancement in inhibition efficiencies with increasing the inhibitor concentrations. The results showed that the nanogel particles act as mixed inhibitors. EIS data revealed that Rct increases with increasing inhibitor concentration.

  16. Applications of cathodic protection for the protection of aqueous and soil corrosion of power plant components

    International Nuclear Information System (INIS)

    Sinha, A.K.; Mitra, A.K.; Bhakta, U.C.; Sanyal, S.K.

    2000-01-01

    Power plant components exposed to environments such as water and soil are susceptible to severe corrosion. Many times the effect of corrosion in power plant components can be catastrophic. The problem is aggravated for underground pipelines due to additional factors such as large network of pipelines, proximity to earth mat, high voltage transmission lines, corrosive chemicals, inadequate approach etc. Other components such as condenser water boxes, internals of pipelines, clarifier bridge structures, cooling water inlet gates and pipes etc. which are in continuous contact with water, are subjected to severe corrosion. The nature and locations of all such components are at places which are not accessible for routine maintenance and hence they require long term reliable protection against corrosion. Experience has shown that anti-corrosive coatings are inadequate in preventing corrosion and due to their location regular maintenance coatings are also not feasible. Under such circumstances the applications of cathodic protection provides a long term solution the design of cathodic protection, for such applications differs from the commonly employed cathodic protection for cross-country pipelines and submerged structures due to other complexities in the plant region and maintenance of the applied system. The present paper intends to discuss the applications of cathodic protection with suitable anti-corrosive coatings for protection of various power plant components and the specific features of each type of application. (author)

  17. A Review of Field Corrosion Control and Monitoring Techniques of ...

    African Journals Online (AJOL)

    OLUWASOGO

    corrosion attack and eventual failure of pipelines within oil and gas industry has been classified ... pipelines' commissioning which include design, material selection, protective ..... analyses after certain period to obtain corrosion information.

  18. A management systems approach to pipeline integrity

    Energy Technology Data Exchange (ETDEWEB)

    Abes, J. [CC Technologies Canada, Calgary, AB (Canada)

    2008-07-01

    A management systems approach to pipeline integrity was discussed in terms of accident causation models, lessons from accidents, and management systems. Accident causation models include the Heinrich domino theory; epidemiological models; event chain models; and system-based models. A review of the Bellingham pipeline accident showed that if the pipeline had not been weakened by external damage, it likely would have been able to withstand the pressure that occurred on the day of the rupture, and the accident would not have happened. It was also determined that there was inadequate inspection of excavation work during the water treatment plant project and consequently, there was a failure to identify and repair the damage done to the pipeline. The presentation also addressed other findings, such as inaccurate evaluation of in-line pipeline inspection data; failure to manage and protect the supervisory control and data acquisition system (SCADA); and ineffective management oversight of construction and activation of products terminal. The Carlsbad pipeline explosion was also presented as another example of an accident. Several violations by El Paso were cited, including failure to ensure that qualified personnel performed internal corrosion control procedures; failure to perform necessary tests for corrosion; and failure to follow procedures for continuing surveillance of its facilities. Last, the presentation provided a definition of management systems and discussed the characteristics and elements of a management system. These elements included policy and leadership commitment; organizational structure and responsibilities; management of resources; communication plan; document and records management; operational controls; management of change; and continual improvement. 1 fig.

  19. Pipeline integrity handbook risk management and evaluation

    CERN Document Server

    Singh, Ramesh

    2013-01-01

    Based on over 40 years of experience in the field, Ramesh Singh goes beyond corrosion control, providing techniques for addressing present and future integrity issues. Pipeline Integrity Handbook provides pipeline engineers with the tools to evaluate and inspect pipelines, safeguard the life cycle of their pipeline asset and ensure that they are optimizing delivery and capability. Presented in easy-to-use, step-by-step order, Pipeline Integrity Handbook is a quick reference for day-to-day use in identifying key pipeline degradation mechanisms and threats to pipeline integrity. The book begins

  20. To refurbish or replace steel water pipelines, that is the question

    CSIR Research Space (South Africa)

    Creig-Smith, S

    2001-04-01

    Full Text Available Underground steel water pipelines that are not suitably coated and lined will corrode after a certain period of time, externally where the steel is in contact with the soil and internally where the steel is in contact with water. Such corrosion...

  1. 49 CFR 192.927 - What are the requirements for using Internal Corrosion Direct Assessment (ICDA)?

    Science.gov (United States)

    2010-10-01

    ... Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION, DEPARTMENT OF TRANSPORTATION (CONTINUED) PIPELINE SAFETY TRANSPORTATION OF NATURAL AND OTHER GAS BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Gas Transmission Pipeline Integrity Management § 192.927 What are the requirements for using...

  2. Analytical model of cracking due to rebar corrosion expansion in concrete considering the structure internal force

    Science.gov (United States)

    Lin, Xiangyue; Peng, Minli; Lei, Fengming; Tan, Jiangxian; Shi, Huacheng

    2017-12-01

    Based on the assumptions of uniform corrosion and linear elastic expansion, an analytical model of cracking due to rebar corrosion expansion in concrete was established, which is able to consider the structure internal force. And then, by means of the complex variable function theory and series expansion technology established by Muskhelishvili, the corresponding stress component functions of concrete around the reinforcement were obtained. Also, a comparative analysis was conducted between the numerical simulation model and present model in this paper. The results show that the calculation results of both methods were consistent with each other, and the numerical deviation was less than 10%, proving that the analytical model established in this paper is reliable.

  3. GASVOL 18'' gas pipeline - risk based inspection study

    Energy Technology Data Exchange (ETDEWEB)

    Bjoernoey, Ola H.; Etterdal, Birger A. [Det Norske Veritas (DNV), Oslo (Norway); Guarize, Rosimar; Oliveira, Luiz F.S. [Det Norske Veritas (DNV) (Brazil); Faertes, Denise; Dias, Ricardo [TRANSPETRO - PETROBRAS Transporte S.A., Rio de Janeiro, RJ (Brazil)

    2003-07-01

    This paper describes a risk based approach and inspection planning as part of the Pipeline Integrity Management (PIM) system for the 95.5 km long 18'' GASVOL gas pipeline in the South eastern region of Brazil transporting circa 5 000 000 m3 dry gas per day. Pipeline systems can be subject to several degradation mechanisms and inspection and monitoring are used to ensure system integrity. Modern pipeline regulations and codes are normally based on a core safety or risk philosophy. The detailed design requirements presented in design codes are practical interpretations established so as to fulfill these core objectives. A given pipeline, designed, constructed and installed according to a pipeline code is therefore the realization of a structure, which, along its whole length, meets the applicable safety objectives of that code. The main objective of Pipeline Integrity Management (PIM) is to control and document the integrity of the pipeline for its whole service life, and to do this in a cost-effective manner. DNV has a specific approach to RBI planning, starting with an initial qualitative assessment where pipelines and damage type are ranked according to risk and potential risk reduction by an inspection and then carried forward to a quantitative detailed assessment where the level of complexity and accuracy can vary based on availability of information and owner needs. Detailed assessment requires significant effort in data gathering. The findings are dependent upon the accuracy of the inspection data, and on DNV's interpretation of the pipeline reference system and simplifications in the inspection data reported. The following specific failure mechanisms were investigated: internal corrosion, external corrosion, third party interference, landslides and black powder. RBI planning, in general words, is a 'living process'. In order to optimize future inspections, it is essential that the analyses utilize the most recent information regarding

  4. Pipelines 'R' us

    International Nuclear Information System (INIS)

    Thomas, P.

    1997-01-01

    The geopolitical background to the export of oil and gas from Kazakhstan by pipeline is explored with particular reference to the sensitivities of the USA. There are now a number of pipeline proposals which would enable Kazakhstan to get its hydrocarbons to world markets. The construction of two of these formed part of a major oil deal signed recently with China in the face of stiff competition from major US companies. The most convenient and cost effective route, connecting up with Iran's existing pipeline network to the Gulf, is unlikely to be developed given continuing US sanctions against Iran. Equally unlikely seems to be the Turkmenistan to Pakistan pipeline in the light of the political volatility of Afghanistan. US companies continue to face limits on export capacity via the existing Russian pipelines from Kazakhstan. A temporary solution could be to carry some oil in the existing pipeline from Azerbaijan to Georgia which has been upgraded and is due to become operational soon, and later in a second proposed pipeline on this route. The Caspian Pipeline Consortium, consisting of three countries and eleven international companies, is building a 1500 km pipeline from the Tergiz field to Novorossiysk on the Black Sea with a view to completion in 2000. An undersea pipeline crossing the Caspian from Azerbaijan is being promoted by Turkey. There is an international perception that within the next five years Kazakhstan could be in a position to export its oil via as many as half a dozen different routes. (UK)

  5. Pipeline engineering

    CERN Document Server

    Liu, Henry

    2003-01-01

    PART I: PIPE FLOWSINTRODUCTIONDefinition and Scope Brief History of PipelinesExisting Major PipelinesImportance of PipelinesFreight (Solids) Transport by PipelinesTypes of PipelinesComponents of PipelinesAdvantages of PipelinesReferencesSINGLE-PHASE INCOMPRESSIBLE NEWTONIAN FLUIDIntroductionFlow RegimesLocal Mean Velocity and Its Distribution (Velocity Profile)Flow Equations for One-Dimensional AnalysisHydraulic and Energy Grade LinesCavitation in Pipeline SystemsPipe in Series and ParallelInterconnected ReservoirsPipe NetworkUnsteady Flow in PipeSINGLE-PHASE COMPRESSIBLE FLOW IN PIPEFlow Ana

  6. Corrosion of steel structures in sea-bed sediment

    Indian Academy of Sciences (India)

    Unknown

    corrosion mechanism, measurement of metal corrosion rate, corrosion ... cables, steel rigs, pipelines and other marine facilities, is ..... make high strength steel material to crack with stress ... of SBS has yet been very limited, and selection of.

  7. Maintenance optimization for subsea oil pipelines

    International Nuclear Information System (INIS)

    Castanier, Bruno; Rausand, Marvin

    2006-01-01

    In this paper, the classical PF interval model, proposed for reliability centered maintenance, is used to optimize the preventive replacement policy of a subsea oil pipeline. The pipeline is subject to failure modes that may lead to oil release and pollution of the sea. The proposed replacement policy is based on regular condition measurements of the quality of an internal pipeline coating (lining). Holes in the coating will expose the pipe material (steel) to a corrosive environment. It is, therefore, important to identify holes in the coating and take action before the corrosion penetrates the pipe wall. The model proposed in the paper can be used to determine the inspection interval that minimizes the average maintenance cost per time unit. The model formulation is outlined and illustrative examples are solved. The mathematical evaluation of the replacement policy requires numerous assumptions. These assumptions have to be tailored to the specific application. The assumptions and the data provided are included for illustrative purposes to exemplify potential results that may be obtained by using the replacement policy

  8. Assessment of multi-phase movements in a gas-gathering pipeline and the relevance to on-line, real-time corrosion monitoring and inhibitor injection

    Energy Technology Data Exchange (ETDEWEB)

    Baker, M.A.; Asperger, R.G.

    1988-01-01

    A study was conducted to determine the time required for aqueous fluid to travel 100 miles (160 km) from an offshore platform in the Gulf of Mexico to landfill. If this time is short, the corrosivity of the water at landfall may be used as the basis for setting the offshore corrosion inhibitor injection rates. But, for this particular system, the traveling time was found to be long, greater than 65 days. Therefore, the corrosivity as measured on-shore can not be used for online, real-time adjustments of the offshore, corrosion inhibitor chemical pumps.

  9. Development of a new solvent-free flow efficiency coating for natural gas pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Fogg, Graham A.; Morse, Jennifer [Bredero Shaw, Houston, TX (United States)

    2005-07-01

    Pipeline design engineers have traditionally considered external anti-corrosion coatings for the protection of gas transmission pipelines, with less consideration given to the benefits of internal flow efficiency coatings. This paper reviews the benefits of using a traditional solvent-based flow efficiency coating, and the relationship between the internal surface roughness of a pipe, the pressure drop across the pipeline, and the maximum flow rate of gas through the pipeline. To improve upon existing solvent-based flow efficiency coatings, a research program was undertaken to develop a solvent-free coating. The stages in the development of this coating are discussed, resulting in the plant application of the coating and final qualification to API RP 5L2. (author)

  10. Corrosion/95 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1995-01-01

    The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge

  11. Assessment and management of SCC in a liquid pipeline: case study

    Energy Technology Data Exchange (ETDEWEB)

    Cazenave, Pablo; Tandon, Samarth; Gao, Ming; Krishnamurthy, Ravi [Blade Energy Partners, Houston, Texas (United States); Peverelli, Romina (PIMS of London, London (United Kingdom)); Moreno Ochoa, Carlos (Pemex Refinacion, Cd de Mexico, (Mexico)); Diaz Solis, Esau (Pemex Refinacion, Cd de Mexico, (Mexico))

    2010-07-01

    A 30-inch crude oil pipeline system was built between Nuevo Teapa to Venta de Carpjo from 1978 to 1980. It is owned by Pemex; its total length is 570 km, and it has strategic importance in Mexico's refining capability. In this oil pipeline, various degrees of external and internal corrosion have been found, and recent incidents occurred as a result of stress corrosion cracking (SCC). This paper presents an approach for managing high pH SCC in such a pipeline: it includes a comprehensive verification excavation plan, a strict in-ditch NDT investigation protocol, statistical models to determine the probability of detection and identification, sizing tolerance analyses, and an assessment methodology that is backed up by the material testing program. All the results provided by the application of the approach lead to the development of integrity management strategies. An integrity management plan is established and refined before the next inspection.

  12. In situ synchrotron X-ray diffraction study of the effect of microstructure and boundary layer conditions on CO2 corrosion of pipeline steels

    International Nuclear Information System (INIS)

    Ko, M.; Ingham, B.; Laycock, N.; Williams, D.E.

    2015-01-01

    Highlights: • We studied the effects of steel microstructures and local conditions on CO 2 corrosion. • Microstructure influences the development of surface roughness during corrosion. • The effects of Cr alloying, on average, dominate over the effects of microstructure. • Spatial segregation of Cr between the phases in the steel may result in localised corrosion. - Abstract: This study demonstrates that the nucleation of crystalline scales of siderite and chukanovite onto the surface of low-alloy steels under CO 2 corrosion at elevated temperature is critically dependent on initial surface roughness, on microstructure-related surface roughness developed during corrosion, and on stirring in the solution. This study confirms that effects due to chromium micro-alloying in the steel are extremely important for siderite nucleation. On average, these effects dominate over the effects of microstructure. However, spatial variation of the corrosion deposit thickness indicates an interdependence between microstructure and chromium-enhanced siderite nucleation with the possibility of localised corrosion developing as a result

  13. Environmental degradation of materials and corrosion control in metals

    International Nuclear Information System (INIS)

    Lou, J.; Elboujdaini, M.; Shoesmith, D.; Patnaik, P.C.

    2003-01-01

    The first International Symposium on Environmental Degradation of Materials and Corrosion Control In Metals (EDMCCM), held in Quebec City in 1999, was very successful. Encouraged by this success. the Metallurgical Society of CIM organized the Second International Conference in what is hoped will be an on-going series. This meeting was held in Vancouver, British Columbia, Canada, in August 2003. The objective of this conference was to provide a wide-ranging forum for the discussion of recent developments in the study and understanding of corrosion degradation of metals and alloys and the variety of processes by which corrosion damage accumulates. The scope of the meeting ranged from the fundamental to the very applied with a primary emphasis on the inter-relationships between chemical, electrochemical, mechanical and metallurgical features of corrosion. This symposium was an excellent forum for the exchange of ideas and approaches between generally disparate fields of endeavour. The success of the symposium can be gauged from the large number of papers presented and the outstanding level of international participation, with authors from China, Iran, Japan, North America, Russia, United Kingdom and Venezuela. In addition authors from six Canadian provinces (Alberta, British Columbia, New Brunswick, Ontario, Quebec, Saskatchewan) participated. Six keynote presentations covered a wide range of topics and industries in corrosion and corrosion control, and a total 45 papers were presented, spread over three days in six individual sessions; Electrochemistry and Corrosion of Metals, Corrosion and Cracking Behaviour. Hydrogen in Steel and Pipeline Corrosion, Corrosion Case Studies and Applications, Characterization of Corrosion Behaviour, and Corrosion Protection Coatings. (author)

  14. Influence of turbulent flow on the corrosion kinetics of API X52 pipeline steel in aqueous solutions containing H{sub 2}S

    Energy Technology Data Exchange (ETDEWEB)

    Galvan-Martinez, Ricardo; Genesca-Llongueras, Juan [Departamento Ingenieria Metalurgica, Facultad Quimica, Universidad Nacional Autonoma de Mexico, UNAM, Ciudad Universitaria, 04510 Mexico D.F. (Mexico); Mendoza-Flores, Juan; Duran-Romero, Ruben [Corrosion, Instituto Mexicano del Petroleo, Eje Central Lazaro Cardenas 152, 07730 Mexico D.F. (Mexico)

    2004-07-01

    A corrosion process can be influenced by the relative movement between the corroding environment and the metal. This relative movement could increase the heat transfer and the mass transfer of reactants towards and from the surface of the corroding metal, with a consequent increase in the corrosion rate. Also, if solid particles are present, removal of protective films, erosion and wear can occur on the metallic surface. Many industrial processes involve the movement of corrosive liquids in close contact to metallic structures. Therefore, the influence of flow on the corrosion processes is an important issue to be considered in the design and operation of industrial equipment. This influence is complex and many variables are involved. Several observations of flow-accelerated corrosion problems have been documented, particularly in the oil and gas industries, where the combined effect of flow and dissolved gases, such as hydrogen sulphide (H{sub 2}S) and carbon dioxide (CO{sub 2}), is important. Turbulent flow conditions are commonly found in industrial processes. However, few corrosion studies in controlled turbulent flow conditions are available. With the increasing necessity to describe the corrosion of metals in turbulent flow conditions some laboratory hydrodynamic systems have been used with different degrees of success. The use of the rotating cylinder electrode (RCE), as a laboratory hydrodynamic test system, has gained popularity in corrosion studies. This popularity is due to its characteristics, such as, its operation mainly at turbulent flow conditions; its well understood mass transfer properties and its easiness of construction and operation. The aim of the present work is to explore the effect that turbulent flow conditions have on the electrochemical kinetics of steel samples immersed in aqueous environments containing H{sub 2}S. In order to control the turbulent flow conditions in the laboratory, a rotating cylinder electrode (RCE) was used. In

  15. New application technology for 'in situ' pipeline protection using pigging techniques

    Energy Technology Data Exchange (ETDEWEB)

    Pretorius, Louis Charles [Corrocoat SA (PTY) Ltd., Durban (South Africa)

    2005-07-01

    Pigging of long pipelines is a technique for in situ (field) coating, creating seamless internal structural linings. Originally developed for cleaning pipes, the system was adapted to apply internal anti-corrosion protection to pipes using a thin epoxy layer, which had some problems in weld coverage, stress cracking, poor cold weather curing and the inability to fill pitting corrosion metal loss. New coating materials, revised application methods and modified pigging equipment have made it possible to apply in situ liquid film coatings up to 1 mm thick, as an internal corrosion barrier to pipes, in a single application (similar to continuous screeding) resulting in a bonded 'GRP pipe within a steel pipe'. The method can be used for new projects on fully welded pipe lines avoiding coating problems associated with flange joints and/or couplings, or for refurbishment of old pipelines, varying from 150-900 mm diameter, up to 12 km long. Pipes can be buried, submerged, continuously welded or flanged. Many different pipes, such as oil platform to shore based pipelines, can all be treated using this method. Thick film polymer pigging techniques create new possibilities for Engineers to extend the life of pipeline systems, with significant cost savings compared to replacement pipe. (author)

  16. Internal Corrosion Analysis of Model 9975 Packaging Containing Pu or PuO2 During Shipping and Storage

    International Nuclear Information System (INIS)

    Vormelker, P.

    1999-01-01

    The Materials Consultation Group of SRTC has completed an internal corrosion analysis of the Model 9975 packaging assembly containing either Pu or PuO2 for storage in K Reactor under ambient conditions for a period of 12 years. The 12-year storage period includes two years for shipping and up to ten years for storage

  17. Stress Corrosion Cracking of Pipeline Steels in Fuel Grade Ethanol and Blends - Study to Evaluate Alternate Standard Tests and Phenomenological Understanding of SCC

    Science.gov (United States)

    2011-10-30

    Main aim of this project was to evaluate alternate standard test methods for stress corrosion cracking (SCC) and compare them with the results from slow strain rate test (SSRT) results under equivalent environmental conditions. Other important aim of...

  18. Research on the internal pressure behavior of metal gas distribution pipelines with different types of tubing defects

    Directory of Open Access Journals (Sweden)

    Filip Stefan Mihai

    2017-01-01

    Full Text Available The paper aims to approach an important subject related to natural gas distribution networks which, depending on the expansion of the localities, are composed of intercommunicating pipes, pressure reducing stations and branch connections fittings. The urban networks are the most complex ones and the rural areas networks are the simplest. However, irrespective of their installation, they must meet the safety operating requirements as much as possible. According to standards, all these components must be tight and pressure resistant. In this regard, we intend to approach a very important issue related to the behavior of the tubular steel material showing corrosion and/or material defects, and to the internal stress caused by the gas pressure on the walls of the tubing material.

  19. Status report: Intergranular stress corrosion cracking of BWR core shrouds and other internal components

    International Nuclear Information System (INIS)

    1996-03-01

    On July 25, 1994, the US Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 94-03 to obtain information needed to assess compliance with regulatory requirements regarding the structural integrity of core shrouds in domestic boiling water reactors (BWRs). This report begins with a brief description of the safety significance of intergranular stress corrosion cracking (IGSCC) as it relates to the design and function of BWR core shrouds and other internal components. It then presents a brief history of shroud cracking events both in the US and abroad, followed by an indepth summary of the industry actions to address the issue of IGSCC in BWR core shrouds and other internal components. This report summarizes the staff's basis for issuing GL 94-03, as well as the staff's assessment of plant-specific responses to GL 94-03. The staff is continually evaluating the licensee inspection programs and the results from examinations of BWR core shrouds and other internal components. This report is representative of submittals to and evaluations by the staff as of September 30, 1995. An update of this report will be issued at a later date

  20. Rehabilitation of the gas pipeline that had a rupture in service caused by SCC (Stress Corrosion C raking); Rehabilitacion al servicio de un gasoducto que ha sufrido una ruptura en servicio por SCC

    Energy Technology Data Exchange (ETDEWEB)

    Silva, Fernando; Carzoglio, Eduardo; Hryciuk, Pedro [TGN - Transportadora de Gas del Norte S.A. (Argentina). Depto. de Integridad

    2003-07-01

    TGN had a rupture in service on Gasoducto Troncal Norte. After initial evaluation of the causes of the rupture it was concluded that it had been caused by Stress Corrosion Cracking (SCC). Subsequent investigation in the area of the rupture revealed that colonies of cracks, typical of SCC were found in pipes located near the rupture. In order to put back in service the pipeline in a safety condition, SCC mitigation activities were performed. A decision was made to conduct a hydro test along approximately 30 kilometers of pipe. The stages of the works, the problems faced and the solutions found are dealt with, as well as the conclusions reached upon completion of the works which allowed a better understanding of SCC phenomenon. The methodology for the identification of those areas susceptible to SCC is also described. (author)

  1. Pipeline system operability review

    Energy Technology Data Exchange (ETDEWEB)

    Eriksson, Kjell [Det Norske Veritas (Norway); Davies, Ray [CC Technologies, Dublin, OH (United States)

    2005-07-01

    Pipeline operators are continuously working to improve the safety of their systems and operations. In the US both liquid and gas pipeline operators have worked with the regulators over many years to develop more systematic approaches to pipeline integrity management. To successfully manage pipeline integrity, vast amounts of data from different sources needs to be collected, overlaid and analyzed in order to assess the current condition and predict future degradation. The efforts undertaken by the operators has had a significant impact on pipeline safety, nevertheless, during recent years we have seen a number of major high profile accidents. One can therefore ask how effective the pipeline integrity management systems and processes are. This paper will present one methodology 'The Pipeline System Operability Review' that can evaluate and rate the effectiveness of both the management systems and procedures, as well as the technical condition of the hardware. The result from the review can be used to compare the performance of different pipelines within one operating company, as well as benchmark with international best practices. (author)

  2. Pipeline system operability review

    Energy Technology Data Exchange (ETDEWEB)

    Eriksson, Kjell [Det Norske Veritas (Norway); Davies, Ray [CC Technologies, Dublin, OH (United States)

    2005-07-01

    Pipeline operators are continuously working to improve the safety of their systems and operations. In the US both liquid and gas pipeline operators have worked with the regulators over many years to develop more systematic approaches to pipeline integrity management. To successfully manage pipeline integrity, vast amounts of data from different sources needs to be collected, overlaid and analyzed in order to assess the current condition and predict future degradation. The efforts undertaken by the operators has had a significant impact on pipeline safety, nevertheless, during recent years we have seen a number of major high profile accidents. One can therefore ask how effective the pipeline integrity management systems and processes are. This paper will present one methodology 'The Pipeline System Operability Review' that can evaluate and rate the effectiveness of both the management systems and procedures, as well as the technical condition of the hardware. The result from the review can be used to compare the performance of different pipelines within one operating company, as well as benchmark with international best practices. (author)

  3. Pipeline technology. Petroleum oil - long-distance pipelines. Pipelinetechnik. Mineraloelfernleitungen

    Energy Technology Data Exchange (ETDEWEB)

    Krass, W; Kittel, A; Uhde, A

    1979-01-01

    All questions and concerns of pipeline technique are dealt with in detail. Some chapters can be applied for petroleum pipelines only or partly, for example the importance of petroleum pipelines, projecting, calculation, and operation. The sections of pipes and formings, laying, rights of way, and corrosion protection, accessories and remote effect technique, however, are of general interest, for example also for gas pipelines. In the chapter on working material, a very good summary of today's pipe working material including the thermomechanically treated steels is given. Besides methods of improving the toughness, the problems of the corrosion caused by strain cracking and the ways of avoiding it are pointed out. The pipe producing methods and, in the end of the chapter, the tests in the factory are explained. The section of laying deals with the laying methods being applied for years in pipeline construction, a big part referring to welding methods and tests. Active and passive corrosion protection are explained with all details. In addition to the solidity calculation presented with special regard to concerns of petroleum pipelines, theoretical fundaments and calculation methods for pressure are dealt with. Beside general questions of pumps, accessories, and drives, there is a section dealing with measurement and control techniques. Furthermore, remote effect and transmission techniques and news systems are explained in detail. Here, problems are referred to which are applicable not only to the operation of mineral oil pipelines. The book is completed by indications as to pipeline operation emphasizing general operation control, maintenance, repair methods and damage and their elimination. The last chapter contains a collection of the legal fundaments and the technical rules.

  4. Three protocols for securing the data pipeline of the international supply chain

    NARCIS (Netherlands)

    Pruksasri, P.; Van den Berg, J.; Hofman, W.

    2012-01-01

    In order to make the international supply chain system highly efficient in worldwide transportation of goods, its business processes should be supported by high quality information systems that, “24x7”, provide the right data, at the right time, at the right place, to the right person. To do so, the

  5. Process for dissolving the radioactive corrosion products from internal surfaces in nuclear reactors

    International Nuclear Information System (INIS)

    Brown, W.W.

    1976-01-01

    This invention concerns a process for dissolving in the coolant flowing in a reactor the radioactive substances from the corrosion of the internal surfaces of the reactor to which they cling. When a reactor is operating, the fission occurring in the fuel generates gases and fission substances, such as iodine 131 and 133, cesium 134 and 137, molybdenum 99, xenon 133 and activates the structural materials of the reactor such as nickel by giving off cobalt 58 and similar substances. Under this invention an oxygen rich solution is injected in the reactor coolant after the temperature and pressure reduction stage, during the preparation prior to refuelling and repairs. The oxygen in the solution speeds up the release of cobalt 58 and other radioactive substances from the internal surfaces of the reactor and their dissolving in the oxygenated cold coolant at the start of the cooling procedures of the installation. This allows them to be removed by an ion exchanger before the reactor is emptied. By utilising this process, about half a day may be gained in refuelling time when this has to be done once a week [fr

  6. Risk and integrity management system for PETRONAS Gas Berhad's gas and liquid hydrocarbon pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Khalid, Tuan Hj. Ahmad Nadzri bin; Nasir, Osman; Napiah, Mohd Nazmi Mohd Ali [PETRONAS Gas Berhad, Johor (Malaysia); Choong, Evelyn

    2005-07-01

    PETRONAS Gas Berhad (PGB), Malaysia currently operates one of Southeast Asia's largest onshore pipeline systems comprising more than 2,500 km of large diameter high pressure gas and liquid transmission, supply and lateral pipelines. Recognizing the value of a risk based approach to pipeline integrity management program, in 2002 PGB implemented a customized and fully integrated Risk and Integrity Management System (RIMS) which included software modules for: data management; semi-quantitative risk assessment; risk control cost benefit analyses; defect assessment; corrosion growth modeling; and reporting. As part of this project, a benchmarking study performed jointly with the contractor, PGB's pipeline integrity programs were also compared with a broad group of international pipeline operators. This study compared the relative ranking position of PGB pre- and post implementation of RIMS. It demonstrated that implementation of RIMS places PGB in a select group of first quartile international pipeline operators, with respect to the implementation of pipeline integrity management best practice. This paper describes the functionalities of RIMS system and how it has benefited PGB, which have been realized to date from its implementation. (author)

  7. Efficiency analysis on the use of internal lining in the Bolivia-Brazil gas pipeline; Analise da eficiencia do uso de revestimento interno na tubulacao do gasoduto Bolivia-Brasil

    Energy Technology Data Exchange (ETDEWEB)

    Frisoli, Caetano [TRANSPETRO - PETROBRAS Transporte S.A., Rio de Janeiro, RJ (Brazil); Silva, Marcos Jose Moraes da [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Bittencourt, Maria Angelica Santos; Coelho Junior, Robson Teixeira [TBG - Transportadora Brasileira Gasoduto Bolivia Brasil S.A., Rio de Janeiro, RJ (Brazil)

    2003-07-01

    The internal lining in gas pipelines aims the reduction of roughness and, consequently, the friction factor, therefore resulting in a reduction of pressure drop in natural gas flowing. During Bolivia-Brazil gas pipeline basic design, the cost benefit of internal coating was analyzed, in terms of friction factor reduction and distances between Compressor Stations. It was observed an increase of transport capacity and reduction of compressors' power, thus leading to its utilization. Since the pipeline is already in operation, using a SCADA system with Advanced Functions, a comparison between the current real friction factor in the pipeline with that theoretical values used during the design phase becomes possible. Through this comparison, it is possible to evaluate internal coating's efficiency, quantifying its real benefit for gas pipelines. (author)

  8. Program of assessment of mechanical and corrosion mechanical properties of reactor internals materials due to operation conditions in WWERs

    International Nuclear Information System (INIS)

    Ruscak, M.; Zamboch, M.

    1998-01-01

    Reactor internals are subject to three principle operation influences: neutron and gamma irradiation, mechanical stresses, both static and dynamic, and coolant chemistry. Several cases of damage have been reported in previous years in both boiling and pressure water reactors. They are linked with the term of irradiation assisted stress corrosion cracking as a possible damage mechanism. In WWERs, the principal material used for reactor internals is austenitic titanium stabilized stainless steel 08Kh18N10T, however high strength steels are used as well. To assess the changes of mechanical properties and to determine whether sensitivity to intergranular cracking can be increased by high neutron fluences, the experimental program has been started. The goal is to assure safe operation of the internals as well as life management for all planned operation period. The program consists of tests of material properties, both mechanical and corrosion-mechanical. Detailed neutron fluxes calculation as well as stress and deformation calculations are part of the assessment. Model of change will be proposed in order to plan inspections of the facility. In situ measurements of internals will be used to monitor exact status of structure during operation. Tensile specimens manufactured from both base metal and model weld joint have been irradiated to the total fluences of 3-20 dpa. Changes of mechanical properties are tested by the tensile test, stress corrosion cracking tests are performed in the autoclave with water loop and active loading. Operation temperature, pressure and water chemistry are chosen for the tests. (author)

  9. In situ synchrotron X-ray diffraction study of the effect of chromium additions to the steel and solution on CO2 corrosion of pipeline steels

    International Nuclear Information System (INIS)

    Ko, M.; Ingham, B.; Laycock, N.; Williams, D.E.

    2014-01-01

    Highlights: •We studied the effect of chromium on CO 2 corrosion processes. •Chromium addition accelerates the onset of siderite and chukanovite precipitation. •One of the key effects is to decrease the critical supersaturation for siderite nucleation. -- Abstract: We demonstrate the important effects of chromium in the steel composition and of Cr 3+ ions in solution on the nucleation and growth of corrosion layers in a CO 2 environment. We propose that high-valent metal cations in solution (within the boundary layer) catalyse the nucleation of siderite, which otherwise has a high critical supersaturation for precipitation. One of the key effects of small alloy additions to the steel is to put into the local solution species that decrease the critical supersaturation for siderite and modify the growth rate of the scale, thereby promoting the formation of an adherent and protective scale

  10. Rehabilitation of underwater pipeline with liner; Reabilitacao de aqueduto submarino com liner: multiplas vantagens e aplicacoes

    Energy Technology Data Exchange (ETDEWEB)

    Aquino, Roberto S.; Oliveira, Jose N. de; Urtiga, Rogerio L.; Witt, R. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)

    2008-07-01

    The system of water injection in XAREU oil production field has an water pipeline sizing 4'' of diameter, between the offshore platform PXA-1 and another PXA-2, that it transfers 165 m{sup 3}/d of salt water for pressurization of the reservoir through the injection well Xareu-23. This water pipeline always presented high degree of corrosion needing frequently installation of cramps to eliminate leakages. After evaluating the costs we conclude that the more attractive it would be the installation of a liner than the launching of a new water pipeline. For the installation of a new water pipeline we would need the approval of IBAMA and of a great number of resources for the substitution of that pipeline. In spite of treating of an unpublished service between two offshore platforms we chose for the installation of a liner, because we had a great technological domain in this service in onshore oil production facilities with many pipelines recovered with this technique. We had to revise all of the procedures so that there was not any surprise to make unfeasible this service. The installation of the system liner, consisted of an internal coating 'in situ' through the insert of plastic tubes(high density polyethylene-HDPE), that it forms a barrier between the pipeline and the transported fluid. (author)

  11. FEM analysis of impact of external objects to pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Gracie, Robert; Konuk, Ibrahim [Geological Survey of Canada, Ottawa, ON (Canada)]. E-mail: ikonuk@NRCan.gc.ca; Fredj, Abdelfettah [BMT Fleet Technology Limited, Ottawa, ON (Canada)

    2003-07-01

    One of the most common hazards to pipelines is impact of external objects. Earth moving machinery, farm equipment or bullets can dent or fail land pipelines. External objects such as anchors, fishing gear, ice can damage offshore pipelines. This paper develops an FEM model to simulate the impact process and presents investigations using the FEM model to determine the influence of the geometry and velocity of the impacting object and also will study the influence of the pipe diameter, wall thickness, and concrete thickness along with internal pressure. The FEM model is developed by using LS-DYNA explicit FEM software utilizing shell and solid elements. The model allows damage and removal of the concrete and corrosion coating elements during impact. Parametric studies will be presented relating the dent size to pipe diameter, wall thickness and concrete thickness, internal pipe pressure, and impacting object geometry. The primary objective of this paper is to develop and present the FEM model. The model can be applied to both offshore and land pipeline problems. Some examples are used to illustrate how the model can be applied to real life problems. A future paper will present more detailed parametric studies. (author)

  12. Leadership Pipeline

    DEFF Research Database (Denmark)

    Elmholdt, Claus Westergård

    2012-01-01

    Artiklen analyserer grundlaget for Leadership Pipeline modellen med henblik på en vurdering af substansen bag modellen, og perspektiverne for generalisering af modellen til en dansk organisatorisk kontekst.......Artiklen analyserer grundlaget for Leadership Pipeline modellen med henblik på en vurdering af substansen bag modellen, og perspektiverne for generalisering af modellen til en dansk organisatorisk kontekst....

  13. Lubricant for corrosion protection of the inner chambers of internal combustion engines. Schutzschmiermittel zum Korrosionsschutz der Innenraeume von Verbrennungsmotoren

    Energy Technology Data Exchange (ETDEWEB)

    Ettig, A.; Ferke, M.; Fueloep, J.; Gal, L.; Gyoengyoessy, L.; Horvath, R.; Keresztessy, Z.; Keresztessy, M.; Papp, I.

    1987-09-17

    The invention is concerned with lubricants for corrosion protecion in internal combustion engines which contain (a) 85 to 99 weight-% of a base oil and/or engine oil, (b) 0.1 to 1.0 weight-% of a corrosion and simultaneously emulsification inhibitor from a monoester, diester or triester of fatty acids with a double bond, (c) 0.1 to 6.0 weight-% of an additive improving the viscosity index and adhesiveness, from a polyolefin or olefin copolymer or a polyacrylic or polymethacrylic acid ester and also, if necessary (d) 0.1 to 8.0 weight-% of a detergent additive with neutralizing effect. The effect of these protective lubricants is by far better as of those known up to now.

  14. Mechanistic investigation of internal corrosion in nuclear waste containers over extended time periods

    International Nuclear Information System (INIS)

    Onumonu, E.; Stevens, D. N. P. C.

    2008-01-01

    Storage of the UK's Intermediate Level Wastes (ILW), which comprises Magnox fuel cladding, uranium and small items of equipment exposed to radiation, is currently achieved via encapsulation within cementitious grout housed in 500 litre 316L stainless steel drums. The cements used display a high pH; in such an environment many metals form surface hydroxides or oxides. Magnox reacts with free water at high pH with the liberation of hydrogen whilst undergoing corrosion to form hydroxide species. Corrosion of Magnox cladding has previously been monitored by measuring the rate of hydrogen evolution and/or weight loss. Recent work by our group has shown impedance techniques may also be useful in monitoring early corrosion behaviour. In this project electrochemical polarisation techniques will be employed to examine the corrosion behaviour of Magnox fuel in situations where it is in electrical contact with other metals, including uranium, and hence determine how galvanic effects influence corrosion behaviour. In this paper we describe the background to such experiments along with some preliminary results. (authors)

  15. Influence of stainless steel Internals on Corrosion of tower wall materials

    Science.gov (United States)

    Chen, Bing; Ren, Ke

    2017-12-01

    In view of the galvanic corrosion of the tower wall material in the tower of a refinery atmospheric vacuum distillation unit, the electrochemical behavior of Q345R steel, stainless steel (201, 304 cold-rolled plate, 304 hot rolled plate and 316L) in 3.5%NaCl solution was studied by electrochemical method. The results show that the corrosion potential of Q345R is much lower than that of stainless steel, and the corrosion rate of Q345R is higher than that of stainless steel. As the anode is etched as the anode corrosion, the anode polarizability of stainless steel shows strong polarization ability, which is anodic polarization control, and Q345R is anode Active polarization control; Q345R / 201 galvanic pair may be the most serious corrosion, and Q345R/316L galvanic couple may be relatively slight. Therefore, in the actual production of tower equipment, material design or tower to upgrade the replacement, it are recommended to use the preferred anode and cathode potential difference with the use of materials.

  16. Hydrocarbons pipeline transportation risk assessment

    Science.gov (United States)

    Zanin, A. V.; Milke, A. A.; Kvasov, I. N.

    2018-04-01

    The pipeline transportation applying risks assessment issue in the arctic conditions is addressed in the paper. Pipeline quality characteristics in the given environment has been assessed. To achieve the stated objective, the pipelines mathematical model was designed and visualized by using the software product SOLIDWORKS. When developing the mathematical model the obtained results made possible to define the pipeline optimal characteristics for designing on the Arctic sea bottom. In the course of conducting the research the pipe avalanche collapse risks were examined, internal longitudinal and circular loads acting on the pipeline were analyzed, as well as the water impact hydrodynamic force was taken into consideration. The conducted calculation can contribute to the pipeline transport further development under the harsh climate conditions of the Russian Federation Arctic shelf territory.

  17. Risk and integrity management system for PETRONAS Gas Berhad's gas and liquid hydrocarbon pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Khalid, Tuan Hj. Ahmad Nadzri bin; Nasir, Osman; Napiah, Mohd Nazmi Mohd Ali [PETRONAS Gas Berhad, Johor (Malaysia); Choong, Evelyn

    2005-07-01

    PETRONAS Gas Berhad (PGB), Malaysia currently operates one of Southeast Asia's largest onshore pipeline systems comprising more than 2,500 km of large diameter high pressure gas and liquid transmission, supply and lateral pipelines. Recognizing the value of a risk based approach to pipeline integrity management program, in 2002 PGB implemented a customized and fully integrated Risk and Integrity Management System (RIMS) which included software modules for: data management; semi-quantitative risk assessment; risk control cost benefit analyses; defect assessment; corrosion growth modeling; and reporting. As part of this project, a benchmarking study performed jointly with the contractor, PGB's pipeline integrity programs were also compared with a broad group of international pipeline operators. This study compared the relative ranking position of PGB pre- and post implementation of RIMS. It demonstrated that implementation of RIMS places PGB in a select group of first quartile international pipeline operators, with respect to the implementation of pipeline integrity management best practice. This paper describes the functionalities of RIMS system and how it has benefited PGB, which have been realized to date from its implementation. (author)

  18. Submarine pipelines and the North Sea environment

    International Nuclear Information System (INIS)

    Haldane, D.; Paul, M.A.; Reuben, R.L.; Side, J.C.

    1992-01-01

    The function and design of pipelines for use on the United Kingdom continental shelf are described. Environmental influences which can threaten the integrity of seabed pipelines in the North Sea include hydrodynamic forces due to residual, tidal and wave currents, the nature of seabed sediments and corrosion by seawater. Damage may be caused to pipelines by interaction with vessel anchors and with fishing gear. Special care has to be taken over the selection of the general area for the landfall of a pipeline and the engineering of the installation where the pipeline comes ashore. Trenching and other protection techniques for pipelines are discussed together with hydrostatic testing and commissioning and subsequent inspection, maintenance and repair. (UK)

  19. Method for keeping equipment and pipeline of nuclear power plant

    International Nuclear Information System (INIS)

    Okubo, Osamu.

    1990-01-01

    The present invention intends to suppress corrosion of equipments and pipelines in condensate, feedwater and feedwater heater drain systems during operation of a nuclear power plant. That is, condensate, feedwater and drain remained in equipments and pipelines just after the stopping of operation are passed through pipelines comprising only conduits, or they are introduced to a condensator passing through the pipelines and condensate pipes. Further, the remaining droplets on the inner surfaces are evaporated by the remaining heat of the equipments and the pipelines themselves. Then, the equipments and pipelines are isolated from other regions and kept. In view of the above, since condensate, feedwater and water feeder drains are introduced directly to the condensator passing through the conduits in which other equipments such as tanks and pumps are not present and are isolated and kept, corrosion of the equipments and the pipelines is suppressed and radioactive contamination is suppressed from prevailing by way of cruds. (I.S.)

  20. Dynamic pressure measures for long pipeline leak detection

    Energy Technology Data Exchange (ETDEWEB)

    Likun Wang; Hongchao Wang; Min Xiong; Bin Xu; Dongjie Tan; Hengzhang Zhou [PetroChina Pipeline Company, Langfang (China). R and D Center

    2009-07-01

    Pipeline leak detection method based on dynamic pressure is studied. The feature of dynamic pressure which is generated by the leakage of pipeline is analyzed. The dynamic pressure method is compared with the static pressure method for the advantages and disadvantages in pipeline leak detection. The dynamic pressure signal is suitable for pipeline leak detection for quick-change of pipeline internal pressure. Field tests show that the dynamic pressure method detects pipeline leak rapidly and precisely. (author)

  1. Novel cationic surfactants from fatty acids and their corrosion inhibition efficiency for carbon steel pipelines in 1 M HCl

    Directory of Open Access Journals (Sweden)

    A.M. Al-Sabagh

    2011-06-01

    Full Text Available Four fatty acids were used as a source of alkyl halides. Untraditionally tertiary amines were prepared by ethoxylation of aromatic and aliphatic fatty amines. These alkyl halide and tertiary amines were used to prepare 20 cationic quaternary ammonium surfactants (QASS. Their chemical structures were characterized and they tested as corrosion inhibitors for carbon steel in 1 M HCl solution. The corrosion inhibition efficiency was measured using, weight loss and potentiodynamic polarization methods. The inhibition efficiencies obtained from the two employed methods are nearly closed. From the obtained data it was found that, the inhibition efficiency increases with increasing the inhibitor concentration until the optimum one. Also, it was found that the inhibition efficiency of QASs which based on ethoxylated aromatic tertiary amine is greater than the obtained efficiencies by the QASs which based on ethoxylated aliphatic tertiary amines. The QASs based on alkyl halide C16 exhibited the maximum inhibition efficiency 98.8%. Adsorption of the inhibitors on the carbon steel surface was found to obey Langmuir’s adsorption isotherm. The quantum chemical calculations were done for some selected quaternary ammonium compounds based on their chemical structures QL1,4,5–QP3,4,5. The following quantum chemical indices such as the bond length, bond angle, charge density distribution, highest occupied molecular orbital (HOMO, lowest unoccupied molecular orbital (LUMO, energy gap ΔE = HOMO − LUMO, and dipole moment (u were considered. The relation between these parameters and the inhibition efficiencies was explained on the light of the chemical structure of the used inhibitors.

  2. Developing a pipeline risk assessment tool for the upstream oil and gas industry

    Energy Technology Data Exchange (ETDEWEB)

    Paez, J.; Roy, A. [Talisman Energy Inc., Calgary, AB (Canada)

    2010-07-01

    This paper described an in-house pipeline risk assessment process developed by Talisman Energy. The semi-quantitative methodology was used to identify high-risk pipelines. The first phase of the methodology consisted of determining only the consequence of failures, while the second phase included a detailed, more traditional approach that considered consequences and the likelihood of failure. A mathematical algorithm was developed to generate a final consequence score between 0 and 4. The algorithm combined both public concern and environmental concern scores to form a base value for the health and safety score. A production score was then factored in to yield an overall consequence score. The algorithm yielded results consistent with real pipeline failure consequences. Phase 2 considered internal and external corrosion likelihood, historical likelihood, third party damage likelihood. and geotechnical likelihood. A cascading approach was to yield an overall likelihood score. Examples of the methodology were included. 9 refs., 1 tab., 6 figs.

  3. A comparison between three inspection techniques on a sub sea pipeline in Campos Basin; Comparacao do resultado de tres tecnicas de inspecao com pigs instrumentados em um mesmo oleoduto da Bacia de Campos

    Energy Technology Data Exchange (ETDEWEB)

    Franzoi, Aldo Renato; Bueno, Sergio Ibaje Oliveira; Camerini, Claudio S; Marinho, Carla; Nazario, Fabiana [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Freitas, Miguel; Weid, Jean Pierre von der [Pontificia Univ. Catolica do Rio de Janeiro, RJ (Brazil)

    2005-07-01

    The PPG-1/PGP-1 crude pipeline links Pargo and Garoupa platforms at the Campos Basin. Garoupa process the crude removing water and transferring it to the coast. During 10 years this pipeline had operated with more than 20% of water. In 2001, the pipeline was surveyed with a MFL pig. The results showed internal corrosion in almost the entire 22 inches pipeline concentrated on its bottom part (channeling corrosion). This type of indication has a high difficult on sizing using MFL tools. The logistic to replace the damaged pipeline was started but before that, the pipeline was surveyed with a US pig to improve the sizing of all defects. The results of the US pig confirmed the MFL report and were decided to keep all tasks in order to replace the corroded segment. At that time, a new inspection pig was under development on PETROBRAS Research Center in cooperation with PUC-Rio/CETUC. It was decided run this tool in that pipeline to compare its results against the two most common methods used for pipelines inspections. (author)

  4. Oil pipeline performance review, 1990

    International Nuclear Information System (INIS)

    1990-01-01

    This paper reviews the environmental performance of Canadian oil pipelines in spill prevention and control in 1990 and compares it with that in 1989. In 1990, in-service length of the systems reporting increased to 34,907 km. Traffic volume was 235 million m 3 . Failures dropped 16% from 1989 to 36. Equipment failures accounted for 47%, corrosion for 22% and operational error for 19% of the failures. Repair, damage and clean-up costs were considerably higher at $5,302,000, of which one external corrosion failure contributed $4,500,000. The average spill size was 130 m 3 with 72 m 3 recovered for a 55.4% recovery rate. No injuries resulted from the failures. An 11 year statistical summary of oil pipeline performance data is included. 3 figs., 5 tabs

  5. Black powder in gas pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Sherik, Abdelmounam [Saudi Aramco, Dhahran (Saudi Arabia)

    2009-07-01

    Despite its common occurrence in the gas industry, black powder is a problem that is not well understood across the industry, in terms of its chemical and physical properties, source, formation, prevention or management of its impacts. In order to prevent or effectively manage the impacts of black powder, it is essential to have knowledge of its chemical and physical properties, formation mechanisms and sources. The present paper is divided into three parts. The first part of this paper is a synopsis of published literature. The second part reviews the recent laboratory and field work conducted at Saudi Aramco Research and Development Center to determine the compositions, properties, sources and formation mechanisms of black powder in gas transmission systems. Microhardness, nano-indentation, X-ray Diffraction (XRD), X-ray Fluorescence (XRF) and Scanning Electron Microscopy (SEM) techniques were used to analyze a large number of black powder samples collected from the field. Our findings showed that black powder is generated inside pipelines due to internal corrosion and that the composition of black powder is dependent on the composition of transported gas. The final part presents a summary and brief discussion of various black powder management methods. (author)

  6. New possibilities for non-destructive testing of pipelines with intelligent pigs

    Energy Technology Data Exchange (ETDEWEB)

    Willems, H.; Jaskolla, B.; Barbian, O.A. [NDT Systems and Services, Stutensee (Germany); Niese, F. [Institut fuer zerstoerungsfreie Pruefverfahren, Saarbruecken (Germany)

    2009-07-01

    Pipelines are considered to be the safest way for transportation of large amounts of liquid and gas over large distances. In the course of the lifetime of a pipeline, however, many effects can lead to damages affecting the integrity of the line, e.g. manufacturing-related anomalies, operationally induced anomalies or third-party damage. In order to avoid pipeline failures with potentially catastrophic consequences so-called intelligent pigs (or smart pigs) were developed during the last decades: These tools allow for the internal inspection (In-Line Inspection, ILI) of pipelines using non-destructive testing technologies for the early detection and sizing of defects. Most common are magnetic flux leakage (MFL) and ultrasonic techniques for corrosion inspection and the latter also for crack inspection. While the ultrasonic techniques offer superior sizing capabilities they are limited to the inspection of liquid pipelines where the medium itself provides the necessary coupling between the (piezoelectric) ultrasonic transducers and the pipe wall. However, this limitation can be overcome by recent developments using EMAT (Electro-Magnetic Acoustic Transducer) technology. By a special sensor design, the EMAT inspection is combined with eddy current (EC) inspection and MFL inspection at the same time. As a result, this new multi-technology approach offers improved sizing as well as enhanced feature identification for wall thickness inspection of gas pipelines. (orig.)

  7. Effect of natural aging on the microstructural regions, mechanical properties, corrosion resistance and fracture in welded joints on API5L X52 steel pipeline

    Directory of Open Access Journals (Sweden)

    Vargas-Arista, Benjamín

    2014-09-01

    Full Text Available A characterization study was done to analyze how microstructural regions affect the mechanical properties, corrosion and fractography of the Heat Affected Zone (HAZ, weld bead and base metal for pipe naturally aged for 21 years at 30 °C. Results showed that microstructures exhibited damage and consequently decrease in properties, resulting in over-aged due to service. SEM analysis showed that base metal presented coarse ferrite grain. Tensile test indicated that microstructures showed discontinuous yield. Higher tensile strength was obtained for weld bead, which exhibited a lower impact energy in comparison to that of HAZ and base metal associated with brittle fracture by trans-granular cleavage. The degradation of properties was associated with the coarsening of nano-carbides observed through TEM images analysis, which was confirmed by SEM fractography of tensile and impact fracture surfaces. The weld bead reached the largest void density and highest susceptibility to corrosion in H2S media when compared to those of the HAZ and base metal.Se realizó un estudio de caracterización para analizar cómo la microestructura afecta a las propiedades mecánicas, corrosión y fractura de la zona afectada por calor (ZAC, soldadura y metal base para tubería envejecida naturalmente durante 21 años a 30 °C. Los resultados indicaron que las microestructuras presentaron daño y consecuentemente reducción en propiedades mecánicas, como consecuencia del envejecimiento por servicio. El estudio mediante MEB mostró que el metal base presenta grano ferrítico grueso. La prueba de tensión indicó que las microestructuras mostraron fluencia discontinua. La mayor resistencia a la tracción se presentó en la soldadura, la cual alcanzó menor energía de impacto en comparación con la ZAC y metal base asociado con fractura frágil por clivaje transgranular. La degradación de las propriedades está en relación con el engrosamiento de nanocarburos observados a

  8. Effect of Wall Shear Stress on Corrosion Inhibitor Film Performance

    Science.gov (United States)

    Canto Maya, Christian M.

    In oil and gas production, internal corrosion of pipelines causes the highest incidence of recurring failures. Ensuring the integrity of ageing pipeline infrastructure is an increasingly important requirement. One of the most widely applied methods to reduce internal corrosion rates is the continuous injection of chemicals in very small quantities, called corrosion inhibitors. These chemical substances form thin films at the pipeline internal surface that reduce the magnitude of the cathodic and/or anodic reactions. However, the efficacy of such corrosion inhibitor films can be reduced by different factors such as multiphase flow, due to enhanced shear stress and mass transfer effects, loss of inhibitor due to adsorption on other interfaces such as solid particles, bubbles and droplets entrained by the bulk phase, and due to chemical interaction with other incompatible substances present in the stream. The first part of the present project investigated the electrochemical behavior of two organic corrosion inhibitors (a TOFA/DETA imidazolinium, and an alkylbenzyl dimethyl ammonium chloride), with and without an inorganic salt (sodium thiosulfate), and the resulting enhancement. The second part of the work explored the performance of corrosion inhibitor under multiphase (gas/liquid, solid/liquid) flow. The effect of gas/liquid multiphase flow was investigated using small and large scale apparatus. The small scale tests were conducted using a glass cell and a submersed jet impingement attachment with three different hydrodynamic patterns (water jet, CO 2 bubbles impact, and water vapor cavitation). The large scale experiments were conducted applying different flow loops (hilly terrain and standing slug systems). Measurements of weight loss, linear polarization resistance (LPR), and adsorption mass (using an electrochemical quartz crystal microbalance, EQCM) were used to quantify the effect of wall shear stress on the performance and integrity of corrosion inhibitor

  9. 49 CFR 195.589 - What corrosion control information do I have to maintain?

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false What corrosion control information do I have to... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.589 What corrosion control... sufficient detail to demonstrate the adequacy of corrosion control measures or that corrosion requiring...

  10. Corrosion Study of the Injection Equipments in Water in Al-Ahdeb Wells ‐Iraq

    Directory of Open Access Journals (Sweden)

    Hassan Abdulkadhim Alwan Alsaadi

    2015-01-01

    Full Text Available Water injection equipments such as pipelines, which are used in the second recovery of oil in the Al-Ahdeb wells, suffer from the corrosion in water during maintaining vacuum deoxygenated tower that used to decrease concentration of the dissolved oxygen gas in the water from 6.2-9.1 ppm to o.5 ppm. This study involved calculation the corrosion rates of the internal surfaces of the pipelines either during operation of the vacuum unit or when the tower out of operation. Finally, find the solution by one of the following suggestions. In the first suggestion removal of the dissolved O2 from water is achieved by increasing the dosage of the oxygen scavenger (sodium sulphite. The second suggestion involves removing the dissolved O2 from water by bubbling the oxygenated water with nitrogen gas. The study showed that the corrosion rates of various inside diameter pipelines are between 0.13 mm/yr and 1.5 mm/yr during operation of the vacuum tower and between 3.2 mm/yr and 18.5 mm/yr when the tower out of the operation. While the results showed that the corrosion rate of the pipelines when the tower out of operation reached to the acceptable value of 0.1 mm/y when the dissolved oxygen in the injected water removed by increasing the dosage of the sodium sulphite (Na2SO3 to 48-72 ppm. The results also explained that corrosion rates of the pipelines reached to 0.5 mm/y when the dissolved oxygen removed by bubbling the water with nitrogen gas.

  11. Corrosion of pipe steel in CO2 containing impurities and possible solutions

    NARCIS (Netherlands)

    Zhang, X.; Zevenbergen, J.F.; Spruijt, M.P.N.; Borys, M.

    2013-01-01

    CO2 flue gases acquired from different sources contain a significant amount of impurities and water, which are corrosive to the pipeline steel. To design the pipelines for large scale of CO2 flue gas transport, the corrosion of pipeline steels has to be investigated in the realistic conditions. In

  12. Security of pipeline facilities

    Energy Technology Data Exchange (ETDEWEB)

    Lee, S.C. [Alberta Energy and Utilities Board, Calgary, AB (Canada); Van Egmond, C.; Duquette, L. [National Energy Board, Calgary, AB (Canada); Revie, W. [Canada Centre for Mineral and Energy Technology, Ottawa, ON (Canada)

    2005-07-01

    This working group provided an update on provincial, federal and industry directions regarding the security of pipeline facilities. The decision to include security issues in the NEB Act was discussed as well as the Pipeline Security Management Assessment Project, which was created to establish a better understanding of existing security management programs as well as to assist the NEB in the development and implementation of security management regulations and initiatives. Amendments to the NEB were also discussed. Areas of pipeline security management assessment include physical safety management; cyber and information security management; and personnel security. Security management regulations were discussed, as well as implementation policies. Details of the Enbridge Liquids Pipelines Security Plan were examined. It was noted that the plan incorporates flexibility for operations and is integrated with Emergency Response and Crisis Management. Asset characterization and vulnerability assessments were discussed, as well as security and terrorist threats. It was noted that corporate security threat assessment and auditing are based on threat information from the United States intelligence community. It was concluded that the oil and gas industry is a leader in security in North America. The Trans Alaska Pipeline Incident was discussed as a reminder of how costly accidents can be. Issues of concern for the future included geographic and climate issues. It was concluded that limited resources are an ongoing concern, and that the regulatory environment is becoming increasingly prescriptive. Other concerns included the threat of not taking international terrorism seriously, and open media reporting of vulnerability of critical assets, including maps. tabs., figs.

  13. legal and institutional framework for promoting oil pipeline security

    African Journals Online (AJOL)

    RAYAN_

    Oil pipelines are no ordinary assets, and their security is of utmost importance especially in ... 1 US Energy Information Administration, “Country Analysis Brief: Nigeria” (EIA, ..... human factors to material defects: pipe corrosion, ground erosion,.

  14. Baia de Guanabara pipelines - rehabilitation and integrity management; Reabilitacao e gerenciamento da integridade dos dutos da Baia de Guanabara

    Energy Technology Data Exchange (ETDEWEB)

    Souza, Ricardo D. de; Matsuura, Minoru [TRANSPETRO - PETROBRAS Transportes, Rio de Janeiro, RJ (Brazil)

    2003-07-01

    In 2001 PETROBRAS implemented a new Standard for Pipeline Structural Integrity Management of PETROBRAS (PID). All pipelines operated by PETROBRAS had to be adapted to the new requirements imposed by this Standard. When this standard was applied to the Guanabara Bay pipeline many facilities had to be adapted, new inspection procedures implemented and inspection reports reviewed. The first action was to map all pipelines, using a range of techniques, to determine their accurate 3D position. The sections not buried were inspected by divers to identify free spans that exceeded the recommended limits. Launchers were installed in the lines going to the piers to allow in-line inspection. This inspection detected many dents caused by vessels, internal corrosion and external corrosion in the inter-tidal zone. The corrosion monitoring system was redesigned and new monitoring points were installed to provide more accurate information on the high risk areas. The cathodic protection system was adapted to provide remote monitoring and data analysis. A new routine of geotechnical inspections, on-shore inspections and helicopter surveys has been implemented. Defects identified by the in-line inspection have been assessed in a conservative way and all lines have been hydrostatically tested to demonstrate continued fitness for purpose. (author)

  15. Leadership Pipeline

    DEFF Research Database (Denmark)

    Elmholdt, Claus Westergård

    2013-01-01

    I artiklen undersøges det empiriske grundlag for Leader- ship Pipeline. Først beskrives Leadership Pipeline modellen om le- delsesbaner og skilleveje i opadgående transitioner mellem orga- nisatoriske ledelsesniveauer (Freedman, 1998; Charan, Drotter and Noel, 2001). Dernæst sættes fokus på det...... forholdet mellem kontinuitet- og diskontinuitet i ledel- seskompetencer på tværs af organisatoriske niveauer præsenteres og diskuteres. Afslutningsvis diskuteres begrænsningerne i en kompetencebaseret tilgang til Leadership Pipeline, og det foreslås, at succesfuld ledelse i ligeså høj grad afhænger af...

  16. Sulfate reducing bacteria detection in gas pipelines; Deteccao de bacterias redutoras de sulfato em gasodutos

    Energy Technology Data Exchange (ETDEWEB)

    Lutterbach, Marcia Teresa S.; Oliveira, Ana Lucia C. de; Cavalcanti, Eduardo H. de S. [Instituto Nacional de Tecnologia (INT), Rio de Janeiro, RJ (Brazil). Div. de Corrosao e Degradacao]. E-mails: marciasl@int.gov.br; analucia@int.gov.br; eduardoh@int.gov.br

    2004-07-01

    Microbiology induced corrosion (MIC) process associated with sulfate reducing bacteria (BRS) are one of the most important matter of concern for the oil and gas industry as 77% of failures have been attributed this sort of degradation. Corrosion products found present in gas transportation pipelines, the so-called 'black-powder' problem, are also a nuisance and source of economic losses for the gas industry. According to the literature, the incidence of black-powder can be ascribed to the metabolism of BRS that can be found in the gas environment. Integrity monitoring programs of gas pipelines adopt pigging as an important tool for internal corrosion monitoring. Solid residue such as the black-powder, collected by pigging, as well as the condensed, can be seen as a very valuable samples for microbiological analyses that can be used to detect and quantify bacteria related to the incidence of MIC processes. In the present work results concerning samples collected by pigging and condensed are presented. Small populations of viable BRS have been found in the pipeline. It can be seen that the inclusion of microbiological analyses of solid and liquid residues as a complementary action in the integrity monitoring programs adopted by gas transportation industry can be very helpful on the decision making concerning preventive and corrective actions to be taken in order to maintain the CIM processes under control. (author)

  17. Effects of Polluted Water on the Metallic Water Pipelines

    OpenAIRE

    Abdul-Khaliq M. Hussain; Bashir A. Tantosh; El-Sadeg A. Abdalla

    2010-01-01

    Corrosion of metallic water pipelines buried below ground surface is a function of the nature of the surrounding soil and groundwater. This gives the importance of knowing the physical and chemical characteristics of the pipe-s surrounding environment. The corrosion of externally – unprotected metallic water pipelines, specially ductile iron pipes, in localities with aggressive soil conditions is becoming a significant problem. Anticorrosive protection for metallic water ...

  18. Exploratory shaft liner corrosion estimate

    International Nuclear Information System (INIS)

    Duncan, D.R.

    1985-10-01

    An estimate of expected corrosion degradation during the 100-year design life of the Exploratory Shaft (ES) is presented. The basis for the estimate is a brief literature survey of corrosion data, in addition to data taken by the Basalt Waste Isolation Project. The scope of the study is expected corrosion environment of the ES, the corrosion modes of general corrosion, pitting and crevice corrosion, dissimilar metal corrosion, and environmentally assisted cracking. The expected internal and external environment of the shaft liner is described in detail and estimated effects of each corrosion mode are given. The maximum amount of general corrosion degradation was estimated to be 70 mils at the exterior and 48 mils at the interior, at the shaft bottom. Corrosion at welds or mechanical joints could be significant, dependent on design. After a final determination of corrosion allowance has been established by the project it will be added to the design criteria. 10 refs., 6 figs., 5 tabs

  19. Appraisal of the biocide activity of products for the control of microorganisms associated with corrosive processes in the Bacia de Campos pipelines; Avaliacao da acao biocida de produtos para o controle de microrganismos associados a processos corrosivos em oledutos da Bacia de Campos

    Energy Technology Data Exchange (ETDEWEB)

    Penna, Monica de Oliveira [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas. Setor de Biotecnologia e Ecossistemas]. E-mail: mpena@cenpes.petrobras.com.br; Andrade, Cynthia de Azevedo [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas. Setor de Tecnologia de Materiais, Equipamentos e Corrosao]. E-mail: cynthiaandrade@cenpes.petrobras.com.br; Nascimento, Juliana Rangel do; Silva, Edilson Domingos da; Souza, Leonardo Suhett de [Fundacao GORCEIX, Ouro Preto, MG (Brazil)]. E-mail: julianarn@cenpes.petrobras.com.br; edilson@cenpes.petrobras.com.br; suhett@cenpes.petrobras.com.br

    2001-12-01

    The possible effect of corrosion inhibitors on bacteria has significant interest for the oil and gas industry since, in addition to presenting lower operational costs than biocides due to the low concentrations used, they allow a simultaneous activity on the inhibition of corrosion and adhesion of sulfate reducing-bacteria. In the case of pipes with low BSW oil fluid low, the benefit of using corrosion inhibitors in microorganism combat is even more significant in view of their dispersing characteristics during the oil phase. Herein presented are the laboratorial analysis results of the biocidal effects of six commercial products, four of which having corrosion inhibition function and two with biocidal quality. During this analysis, an oil sample collected from a Petrobras pipeline and a mixed culture of sulfate-reducing mesophilic bacteria (m-BRS) obtained from this sample were used. The study was divided in two phases: the first phase performed in semi-static conditions and, the second phase performed in dynamic conditions (loop). Compositions were analyzed according to their activities regarding the growth control of sulfate-reducing planktonic bacteria, according to their time reducing performance regarding microbial growth (activity) detection and regarding sessile bacteria (pre-adhered bacteria). Results showed that the two biocidal products had the best performance in the presence of oil and that the tetra kishidroximethyl phosphonium sulfate (THPS) at 75% was the most effective. Of the four corrosion inhibitors tested for efficiency regarding BRS growth in solution, three were slightly stimulating and the fourth was intensely stimulating. (author)

  20. Corrosion of PWR steam generators

    International Nuclear Information System (INIS)

    Garnsey, R.

    1979-01-01

    Some designs of pressurized water reactor (PWR) steam generators have experienced a variety of corrosion problems which include stress corrosion cracking, tube thinning, pitting, fatigue, erosion-corrosion and support plate corrosion resulting in 'denting'. Large international research programmes have been mounted to investigate the phenomena. The operational experience is reviewed and mechanisms which have been proposed to explain the corrosion damage are presented. The implications for design development and for boiler and feedwater control are discussed. (author)

  1. Carbon Dioxide Corrosion:

    DEFF Research Database (Denmark)

    Fosbøl, Philip Loldrup

    2008-01-01

    CO2 corrosion is a general problem in the industry and it is expensive. The focus of this study is an oil gas production related problem. CO2 corrosion is observed in offshore natural gas transportation pipelines. A general overview of the problem is presented in chapter 1. The chemical system...... with the basic thermodynamics of electrolytes in chapter 2, the extension and general description of electrolyte mass transport in chapter 3, and the electrochemical kinetics of corrosion in chapter 4. A literature overview of CO2 corrosion is shown in chapter 5 and possible extensions of the models...... and validated against heat capacity data. The model is also fitted to experimental data produced and shown in chapter 8 for SLE in the Na2CO3-NaHCO3-MEG-H2O system. The application of the above model is shown in chapter 9. Here the thermodynamic correction factors are calculated. These show how the diffusion...

  2. Dictionary corrosion and corrosion control

    International Nuclear Information System (INIS)

    1985-01-01

    This dictionary has 13000 entries in both languages. Keywords and extensive accompanying information simplify the choice of word for the user. The following topics are covered: Theoretical principles of corrosion; Corrosion of the metals and alloys most frequently used in engineering. Types of corrosion - (chemical-, electro-chemical, biological corrosion); forms of corrosion (superficial, pitting, selective, intercrystalline and stress corrosion; vibrational corrosion cracking); erosion and cavitation. Methods of corrosion control (material selection, temporary corrosion protection media, paint and plastics coatings, electro-chemical coatings, corrosion prevention by treatment of the corrosive media); Corrosion testing methods. (orig./HP) [de

  3. An insight in spatial corrosion prediction

    International Nuclear Information System (INIS)

    Mustaffa, Zahiraniza; Gelder, Pieter van; Hashim, Ahmad Mustafa

    2012-01-01

    Recent discoveries on fluid–structure interactions between the external flows and circular cylinders placed close to the wall have added new values to the hydrodynamics of unburied offshore pipelines laid on a sea bed. The hydrodynamics of waves and/or currents introduced vortex flows surrounding the pipeline. External corrosions formed in the pipelines were assumed to be partly contributed by such fluid–structure interactions. The spatial consequences of such interactions were of interest of this study. This paper summarizes selected previous experimental and numerical works reported by literature on these discoveries. Actual field data were utilized in this study for further validation. The characteristics of corrosion orientations in the pipelines were studied comprehensively using simple statistics and results were discussed. Results adopted from the field data acknowledged well to the hypothesis from the reported literature. The updated knowledge from this fluid–structure interaction is hoped to benefit the industry and constructively incorporated into the current subsea pipeline designs. Highlights: ► We attempt to predict spatial corrosions in offshore pipelines. ► We validate the analysis using theories on fluid–structure interactions. ► Vortex flows are assumed to cause external corrosions on pipeline walls. ► More defects are expected for pipelines placed in areas governed by waves.

  4. Open access to natural gas pipeline transportation in North America: Lessons for the European internal energy market

    International Nuclear Information System (INIS)

    Dreyfus, D.A.; Koklauner, A.B.

    1991-01-01

    The North American natural gas industry's experience with deregulation is described, with emphasis on the transition to competition and the conditions for viability under open access. Lessons learned from the North American experience are then examined for relevance to the European situation, which is emphasizing greater access to transmission systems. It is found likely that the European proposal will frequently operate only to facilitate negotiations among players already active in the gas market, and is less likely to introduce a large number of independent transactions or new merchants. Challenges for the system will include: government assurance of reliability to domestic gas users who have made arrangements with foreign suppliers; administration of pipeline grids; resolution of competing claims on available transmission services; planning for future suppliers; and impact on investment. 8 refs., 1 fig

  5. Russia: the pipeline diplomacy

    International Nuclear Information System (INIS)

    Bourdillon, Y.

    2005-01-01

    First world producer of oil and gas, Russia wishes to use its mastery of energy distribution to recover its great power status. The oil and gas pipelines network is the basement used by Russia to build up its hegemony in Europe. The Russian oil and gas companies are also carrying out a long-term strategy of international expansion, in particular thanks to investments in the neighboring countries for the building of new infrastructures or the purchase of oil refineries. (J.S.)

  6. Hydraulic characteristics of internal protective coatings used for rehabilitation of pipelines of water supply and sanitation systems

    Directory of Open Access Journals (Sweden)

    Orlov Vladimir

    2018-01-01

    Full Text Available The purpose of this article is to provide a comparative analysis of hydraulic characteristics of some modern organic coatings used for trenchless rehabilitation of engineering pipelines. Scotchkote 169HB pipeline inner protective coating manufactured by «3M» production company (USA and Subcote FLP coating by «Group POLYPLASTIC» Ltd (RF were the objects of this investigation. The article presents general characteristics of alternative protective coatings. A methodical approach to determination of the protective coating hydraulic characteristics is described by the tests at a special patented small-sized bench through estimation of the coatings’ hydrophoby with the terms of hydraulic characteristics. Based on the obtained results the conclusions are made concerning the feasibility of application of organic coatings compared to non-organic ones (for example, cement-sand coatings. This will enable power savings due to a lower hydraulic resistance during the water transportation. Based on the experimental studies in static and dynamic conditions on a small-sized testing bench it was proved, that the Subcote FLP protective coating has hydrophilic properties. There are shown results of an automated processing of experimental data and comparison of the values of the coefficients of hydraulic friction, resistivity and roughness, which have been obtained at the large-sized and small-sized benches, as well as at a roughness indicator. Provision has been made of a possible and reasonable use of small-sized benches instead of large-sized ones for determination of hydrophoby and hydraulic parameters, which will considerably facilitate the traditional method of comprehensive estimation of the hydraulic performance of various types of protective coatings.

  7. 49 CFR 193.2625 - Corrosion protection.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Corrosion protection. 193.2625 Section 193.2625 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY...: FEDERAL SAFETY STANDARDS Maintenance § 193.2625 Corrosion protection. (a) Each operator shall determine...

  8. Corrosion problems and solutions in oil refining and petrochemical industry

    CERN Document Server

    Groysman, Alec

    2017-01-01

    This book addresses corrosion problems and their solutions at facilities in the oil refining and petrochemical industry, including cooling water and boiler feed water units. Further, it describes and analyzes corrosion control actions, corrosion monitoring, and corrosion management. Corrosion problems are a perennial issue in the oil refining and petrochemical industry, as they lead to a deterioration of the functional properties of metallic equipment and harm the environment – both of which need to be protected for the sake of current and future generations. Accordingly, this book examines and analyzes typical and atypical corrosion failure cases and their prevention at refineries and petrochemical facilities, including problems with: pipelines, tanks, furnaces, distillation columns, absorbers, heat exchangers, and pumps. In addition, it describes naphthenic acid corrosion, stress corrosion cracking, hydrogen damages, sulfidic corrosion, microbiologically induced corrosion, erosion-corrosion, and corrosion...

  9. Oil pipeline geohazard monitoring using optical fiber FBG strain sensors (Conference Presentation)

    Science.gov (United States)

    Salazar-Ferro, Andres; Mendez, Alexis

    2016-04-01

    Pipelines are naturally vulnerable to operational, environmental and man-made effects such as internal erosion and corrosion; mechanical deformation due to geophysical risks and ground movements; leaks from neglect and vandalism; as well as encroachments from nearby excavations or illegal intrusions. The actual detection and localization of incipient and advanced faults in pipelines is a very difficult, expensive and inexact task. Anything that operators can do to mitigate the effects of these faults will provide increased reliability, reduced downtime and maintenance costs, as well as increased revenues. This talk will review the on-line monitoring of an extensive network of oil pipelines in service in Colombia using optical fiber Bragg grating (FBG) strain sensors for the measurement of strains and bending caused by geohazard risks such as soil movements, landslides, settlements, flooding and seismic activity. The FBG sensors were mounted on the outside of the pipelines at discrete locations where geohazard risk was expected. The system has been in service for the past 3 years with over 1,000 strain sensors mounted. The technique has been reliable and effective in giving advanced warning of accumulated pipeline strains as well as possible ruptures.

  10. Application of risk based inspection methodology of API 581 BRD to oil pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Pezzi Filho, M. [Petrobras, Rio de Janeiro (Brazil); Freire, J.L.F.; Maragone, F.. [Pontifica Univ. Catolica, Rio de Janeiro (Brazil)

    2004-07-01

    In response to public concerns regarding the safe operation of pipelines, operators are relying on risk management to balance the demands of pipeline integrity and service competitiveness. This paper presented a procedure for calculating the probability of failure according to the API 581 BRD RB I methodology that uses data collected from 3 existing oil pipelines subject to internal corrosion. The risk exposure that the pipeline may be subjected to during its remaining operating life was evaluated. Risk is a function of the probability of failure and the consequences of that failure. Therefore, if the consequences of the failure are assumed to remain unchanged for a given equipment under specific operational conditions, then risk reduction will only be achieved by decreasing the probability of failure and through management of the inspection process. It was shown that if the confidence on the damage rate and on the inspection effectiveness is known, then it is possible to design an alternative to an existing inspection plan. This calls for pig inspections at 5 year intervals to ensure that the probability of failures for pipelines will be under a certain level of tolerable risk. 9 refs., 4 tabs., 3 figs.

  11. Outlook '98 - Gas and oil pipelines

    International Nuclear Information System (INIS)

    Curtis, B.

    1998-01-01

    Due to rising North American demand, especially by the United States, by the end of 1997 there were plans to build 15 new pipelines over the next three years, at an estimated cost of $17 billion. Canada''s proximity to the United States, combined with huge Canadian reserves, and the fact that Canada already supplies some 15 per cent of U.S. requirements, makes Canada the obvious choice for filling future demand. This explains why most, if not all, current pipeline expansion projects are targeting markets in the U.S. Market forces will determine which of the projects will actually go forward. From the point of view of the Canadian Energy Pipeline Association pipeline regulatory reform, pipeline safety, integrity and climate change will be the Association''s key concerns during 1998. To that end, the Association is cooperating with the National Energy Board in a multi-million dollar study of stress corrosion cracking. The Association has also developed a Manual of Recommended Practices for the use of member companies to assist them to tailor stress corrosion cracking practices to their own operations. Meeting Canada''s commitment at the Kyoto Conference for greenhouse gas emissions of six per cent below 1990 levels by the year 2008 to 2012 (in effect a 25 per cent reduction from the level anticipated in the year 2000), a very difficult task according to industry experts, is also among the high priority items on the pipeline industry''s agenda for 1998

  12. Implementation of an integrity management program in a crude oil pipeline system

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, Maria; Tomasella, Marcelo [Oleoductos del Valle, General Roca (Argentina); Rossi, Juan; Pellicano, Adolfo [SINTEC S.A. , Mar del Plata, Buenos Aires (Argentina)

    2005-07-01

    The implementation of an Integrity Management Program (IMP) in a crude oil pipeline system is focused on the accomplishment of two primary corporative objectives: to increase safety operation margins and to optimize available resources. A proactive work philosophy ensures the safe and reliable operation of the pipeline in accordance with current legislation. The Integrity Management Program is accomplished by means of an interdisciplinary team that defines the strategic objectives that complement and are compatible with the corporative strategic business plan. The implementation of the program is based on the analysis of the risks due to external corrosion, third party damage, design and operations, and the definition of appropriate mitigation, inspection and monitoring actions, which will ensure long-term integrity of the assets. By means of a statistical propagation model of the external defects, reported by high-resolution magnetic inspection tool (MFL), together with the information provided by corrosion sensors, field repair interventions, close internal surveys and operation data, projected defect depth; remaining strength and failure probability distributions were obtained. From the analysis, feasible courses of action were established, including the inspection and repair plan, the internal inspection program and both corrosion monitoring and mitigation programs. (author)

  13. Assessing and preparing a pipeline for in line inspection

    Energy Technology Data Exchange (ETDEWEB)

    Payne, Larry [T.D. Williamson Inc., Tulsa, OK (United States)

    2003-07-01

    In today's pipeline environment, operators around the world face new and emerging state and federal regulations requiring validation of their pipelines' integrity. In line inspection, or smart pigging, is generally the preferred methodology used to investigate metal loss and corrosion in pipelines. Although many pipelines can accommodate smart pigging, there are many pipelines that cannot, for various reasons. Those reasons can vary from not having pig launchers and receivers installed on the line to impassable bends or restrictions and general cleanliness of the pipeline itself. Pipeline cleanliness, more times than not, is one of the main reasons for inaccurate in line inspection data gathering or failed smart pig runs. (author)

  14. Health evaluation of drinking water regarding to scaling and corrosion potential using corrosion indexes in Noorabad city, Iran

    Directory of Open Access Journals (Sweden)

    ghodratolah Shams Khorramabadi

    2016-05-01

    Conclusion: Result obtained from studied indexes showed that the drinking water in Noorabad is corrosive and so the water quality in water supply system should be monitored continuously. The best applicable practices for decreasing water corrosion in water supply system are including continuous control of pH, chlorination mechanism and the use of corrosion resistant pipelines and facilities.

  15. Sea water pipeline for nuclear power plant

    International Nuclear Information System (INIS)

    Ueno, Ken-ichi.

    1992-01-01

    Heating coils, for example, are wound around sea water pipelines as a heater. The outer wall surface of the sea water pipelines is heated by the heating coils. The inner wall surfaces of the sea water pipelines can be warmed to higher than a predetermined temperature by heating the outer wall surfaces to die out marine organisms deposited at the inner surfaces. Further, thermocouples for the external wall and the internal wall are disposed so that the temperature at the inner wall surface of the sea water pipelines can be controlled. Further, a temperature keeping material is disposed at the external surface of the sea water system pipelines. With such a constitution, the marine organisms deposited on the internal wall surface of the sea water system pipelines are died out to suppress the deposition amount of the marine organisms. Accordingly, the maintenance and the operation reliability is improved after maintenance. (I.N.)

  16. Compensated Mass Balance Method For Oil Pipeline Leakage Detection using SCADA

    OpenAIRE

    Mohamed Zaid A. Karim; Amr A. Aziz Gaafar Alrasheedy

    2015-01-01

    Having extracting oil from reservoir below the ground surface, and after processing, the products are transported through a network of oil pipelines to oil terminals. Thus, oil pipelines play a major role of the economic structure. However, oil pipelines could be subjected to damage due to many reasons like (i) Pipeline corrosion or wear, (ii) Operation outside the design limits, (iii) Unintentional third-party damage and (iv) Intentional damage. As a result of this damage, oil would leak fro...

  17. The influence of the internal microbiome on the materials used for construction of the transmission natural gas pipelines in the Lodz Province

    OpenAIRE

    Staniszewska Agnieszka; Jastrzębska Magdalena; Ziemiński Krzysztof

    2017-01-01

    This paper presents investigation results of the influence of gas microbes on the biocorrosion rate of the materials used for gas pipelines construction in the Lodz Province. Samples of two types of carbon steel and cast iron were stored in the laboratory pipeline model reflecting the real conditions of working natural gas pipelines were. In the next step the influence of cathodic protection with parameters recommended for protection of underground structures was tested. Analyses of biologica...

  18. Recent changes in code requirements for repair of in-service pipelines by welding

    Energy Technology Data Exchange (ETDEWEB)

    Bruce, W.A. [Edison Welding Inst., Columbus, OH (United States)

    2000-07-01

    Corrosion damage on pipelines represents the second most important cause of damage to natural gas pipelines in the United States. The area containing the corrosion damage must be reinforced to prevent the pipeline to rupture and from bulging. The predominant method of reinforcing corrosion damage in cross-country pipelines is to install a full-encirclement repair sleeve. The recent up-date of American Petroleum Institute (API) code requirement for repair of in-service pipelines by welding was published to provide a recommended practice for pipeline maintenance welding. The recent changes to the code are explained. The appendix B to the up-date is intended to alleviate redundancy between API 1104 and API 1107 and the time lag between up-dates, and to address technological advances made in the area of in-service welding. An alternative repair method of deposited weld metal, or weld deposition repair is briefly explained. 9 refs., 5 figs.

  19. Investigation on potential SCC in gas transmission pipeline in China

    Energy Technology Data Exchange (ETDEWEB)

    Jian, S. [Petroleum Univ., Beijing (China); Zupei, Y.; Yunxin, M. [China Petroleum Pipeline Corp., Beijing (China). Science and Technology Center

    2004-07-01

    Stress corrosion cracking (SCC) is a common phenomenon that occurs on the outer surfaces of buried pipelines. This paper investigated aspects of SCC on 3 transmission pipelines on the West-East Gas Pipeline Project in China. The study was comprised of 3 different investigations: (1) an investigation of SCC cases on constructed pipelines; (2) an evaluation of SCC sensitivity of pipeline steels in typical soil environments; and (3) an analysis of soil environments and operation conditions of western pipelines. The study included a review of pipeline corrosion investigations, as well as an examination of pipeline failure cases. Investigative digs were conducted at 21 sites to test soil chemistries. Slow strain rate stress were conducted to evaluate SCC sensitivity of steel pipelines used in China. Potentiodynamic polarization tests were conducted to characterize the electrochemical behaviour of the X70 line pipe steel in different soil environments. Results of the study showed that the environmental conditions in many locations in China contributed to SCC in pipelines. SCC was observed on the surface of X70 steel pipe specimens in both marsh and saline environments. Seasonal temperature changes also contributed additional stress on pipelines. The movement of soil bodies in mountainous areas also contributed to stress and coating damage. It was concluded that proper cathodic protection can alleviate concentrations of local solutions under disbanded coatings. Overprotection of SCC will accelerate the growth of cracks and the degradation of coatings. Samples gathered from the solutions found under the disbanded coatings of pipelines will be used to form part of a reference database for predicting SCC in oil and gas pipelines in the future. 2 refs., 4 tabs., 5 figs.

  20. Recovery of the external anticorrosion protection systems of onshore pipelines - evaluation methods and practical results; Recuperacao de sistemas de protecao anticorrosiva externa de dutos terrestres - metodos de avaliacao e resultados praticos

    Energy Technology Data Exchange (ETDEWEB)

    Castinheiras, Wilson; Koebsch, Andre; Silva, Flavio A. da [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)

    2003-07-01

    The rehabilitation of an old pipeline means to increase its lifetime, making it safety to operate in the necessaries conditions to transport the product. The pipe steel wall evaluation, related to it thickness reduction, due to, basically, internal and external corrosion, is fundamental to guide its rehabilitation. The techniques used to this evaluation are 'pig' and specials field survey. These last surveys are realized over the soil surface (digs is not necessary to access the pipeline or the pipeline operation is not necessary to stop) and objective to verify the pipeline coating and Cathodic Protection System conditions. Due to the actual authors experience, this paper will only treat of the Rehabilitation of the External Anti corrosive Protection System (coating and cathodic protection) of onshore pipelines. This paper present the techniques current attenuation, ON-OFF pipe-to-soil potential close interval survey and DCVG and same practical results obtained with the application of these techniques on the Sergipe/Bahia gas pipeline. (author)

  1. Corrosion monitoring using FSM technology

    International Nuclear Information System (INIS)

    Strommen, R.; Horn, H.; Gartland, P.O.; Wold, K.; Haroun, M.

    1995-01-01

    FSM is a non-intrusive monitoring technique based on a patented principle, developed for the purpose of detection and monitoring of both general and localized corrosion, erosion, and cracking in steel and metal structures, piping systems, and vessels. Since 1991, FSM has been used for a wide range of applications, including for buried and open pipelines, process piping offshore, subsea pipelines and flowlines, applications in the nuclear power industry, and in materials, research in general. This paper describes typical applications of the FSM technology, and presents operational experience from some of the land-based and subsea installations. The paper also describes recent enhancements in the FSM technology and in the analysis of FSM readings, allowing for monitoring and detailed quantification of pitting and mesa corrosion, and of corrosion in welds

  2. Efficiency improvements in pipeline transportation systems

    Energy Technology Data Exchange (ETDEWEB)

    Banks, W. F.; Horton, J. F.

    1977-09-09

    This report identifies potential energy-conservative pipeline innovations that are most energy- and cost-effective and formulates recommendations for the R, D, and D programs needed to exploit those opportunities. From a candidate field of over twenty classes of efficiency improvements, eight systems are recommended for pursuit. Most of these possess two highly important attributes: large potential energy savings and broad applicability outside the pipeline industry. The R, D, and D program for each improvement and the recommended immediate next step are described. The eight technologies recommended for R, D, and D are gas-fired combined cycle compressor station; internally cooled internal combustion engine; methanol-coal slurry pipeline; methanol-coal slurry-fired and coal-fired engines; indirect-fired coal-burning combined-cycle pump station; fuel-cell pump station; drag-reducing additives in liquid pipelines; and internal coatings in pipelines.

  3. An Overview of Internal Fixation Implant Metallurgy and Galvanic Corrosion Effects.

    Science.gov (United States)

    Koh, Justin; Berger, Aaron; Benhaim, Prosper

    2015-08-01

    Orthopedic and hand surgery implants for internal fixation of fractures have evolved substantially over the past 50 years. Newer metal compositions have been used, and new standards have been applied to older alloys, resulting in modern implants with unique physical properties and better clinical performances. Conventional wisdom has long dictated that implanting different metals should be avoided, but few guidelines exist regarding the safety of using in proximity implant systems of dissimilar metals. To better characterize the landscape of internal fixation implant metallurgy, we have compiled the recommendations and conclusions of the currently available and pertinent literature. Copyright © 2015 American Society for Surgery of the Hand. Published by Elsevier Inc. All rights reserved.

  4. Iodine stress corrosion cracking (SCC) of unirradiated Zircaloy-4 tubing by means of internal gas pressurization, (1)

    International Nuclear Information System (INIS)

    Onchi, Takeo; Inoue, Tadashi

    1982-01-01

    The internal gas pressurization tests were conducted at 360 0 C, to examine the influence of iodine concentration on the iodine stress corrosion cracking (SCC) susceptibility of Zircaloy-4 tubing of 17 x 17 type PWR design. The iodine contents studied were ranging of 0.06 to 6 mg/cm 2 , corresponding to 30 from 0.3 mg/cm 3 . Applied hoop stress vs. time-to-failure relationships were obtained in argon gas with iodine, as well as without iodine, from the tests of maximum holding times up to 72 hrs. The relationships obtained were insensitive to iodine contents. The applied stress lowering in iodine atmosphere approached a threshold stress below which SCC failure did not occur within the holding time, but not in argon gas alone. The threshold stresses were approximately 25.5 kg/mm 2 (250 Mpa), independent on iodine concentrations. Based on fracture mechanics approach and fractographic analysis, an interpretation was made of those applied stress and time-to-failure relationships. (author)

  5. Expert systems for integrity management in a crude oil pipeline; Sistemas expertos para gestion de integridad en sistemas de transporte de petroleo

    Energy Technology Data Exchange (ETDEWEB)

    Martinez, M.P.; Pini, J. [Oldelval S.A., General Roca RN (Argentina)]. E-mail: mmartine@oldelval.com.ar; jpini@oldelval.com.ar; Rossi, J.P.; Pellicano, A. [Sintec S.A., Mar del Plata, Buenos Aires (Argentina)]. E-mail: icesing@infovia.com.ar

    2003-07-01

    The study and modeling of corrosion processes aim at the accomplishment of three primary objectives: to increase safety operation margins, to reduce maintenance costs and to optimize available resources. The Integrity Expert System is based on a statistical propagation model of defects reported by high resolution magnetic inspection tool (MFL), fed with the information provided by corrosion sensors, repair interventions, field surveys and future inspections. As model results, defect depth, remaining strength and failure probability distributions were obtained. From the analysis, feasible courses of action were established: a medium term repair plan, an internal inspection program and both monitoring and mitigation technologies. System implementation in OLDELVAL was translated into two major effects of importance for the company integrity program: reduction in the pipeline probability of failure by corrosion by means of programmed repairs and optimization of the internal inspection investment plan by mans of an alternative programming. (author)

  6. Bulletin 2005-12 : revised Alberta pipeline regulation issued

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2005-05-31

    A revised Pipeline Regulation has been issued and is currently available on the Alberta Energy and Utilities Board (EUB) website. Changes to the regulation reflect bothchanges in EUB regulatory policy and processes and technological improvements. Goals of the revision include improvements in overall pipeline performance, and the implementation of recommendations derived from the Public Safety and Sour Gas Committee concerning sour gas pipeline safety. The regulation was re-organized for greater clarity, and structured into 11 parts. Issues concerning the transition to the revised regulation were presented. The summary of notable administrative changes included clarifications of when a pipeline application is not required; when ABSA approval is required for steam lines; situations for which low-pressure natural gas lines must be licensed; and emergency response requirements. Technical clarifications include requirements for pipeline operations and maintenance manuals; composite materials; limitations on amounts of H{sub 2}S in polymeric pipe; pressure mismatches; approval for testing with gaseous media; venting of small volumes of raw gas; right-of-way surveillance; inspection of surface construction activities; annual corrosion evaluations; registering of pipelines and excavators in controlled areas with Alberta One-Call; ground disturbance training; restoration and signage maintenance on abandoned pipelines; sour service steel pipelines; unused pipelines and abandoned pipelines; and remediation of stub ends in operating pipelines.

  7. Effects of neutron radiation and residual stresses on the corrosion of welds in light water reactor internals

    International Nuclear Information System (INIS)

    Schaaf, Bob van der; Gavillet, Didier; Lapena, Jesus; Ohms, Carsten; Roth, Armin; Dyck, Steven van

    2006-01-01

    After many years of operation in Light Water Reactors (LWR) Irradiation Assisted Stress Corrosion Cracking (IASCC) of internals has been observed. In particular the heat-affected zone (HAZ) has been associated with IASCC attack. The welding process induces residual stresses and micro-structural modifications. Neutron irradiation affects the materials response to mechanical loading. IASCC susceptibility of base materials is widely studied, but the specific conditions of irradiated welds are rarely assessed. Core component relevant welds of Type 304 and 347 steels have been fabricated and were irradiated in the High Flux Reactor (HFR) in Petten to 0.3 and 1 dpa (displacement per atom). In-service welds were cut from the thermal shield of the decommissioned BR-3 reactor. Residual stresses, measured using neutron diffraction, ring core tests and X-ray showed residual stress levels up to 400 MPa. Micro-structural characterization showed higher dislocation densities in the weld and HAZ. Neutron radiation increased the dislocation density, resulting in hardening and reduced fracture toughness. The sensitization degree of the welds, measured with the electrochemical potentio-dynamic reactivation method, was negligible. The Slow Strain Rate Tensile (SSRT) tests, performed at 290 deg. C in water with 200 ppb dissolved oxygen, (DO), did not reveal inter-granular cracking. Inter-granular attack of in-service steel is observed in water with 8 ppm (DO), attributed not only to IASCC, but also to IGSCC from thermal sensitization during fabrication. Stress-relieve annealing has caused Cr-grain boundary precipitation, indicating the sensitization. The simulated internal welds, irradiated up to 1.0 dpa, did not show inter-granular cracking with 8 ppm DO. (authors)

  8. Removable pipeline plug

    International Nuclear Information System (INIS)

    Vassalotti, M.; Anastasi, F.

    1984-01-01

    A removable plugging device for a pipeline, and particularly for pressure testing a steam pipeline in a boiling water reactor, wherein an inflatable annular sealing member seals off the pipeline and characterized by radially movable shoes for holding the plug in place, each shoe being pivotally mounted for self-adjusting engagement with even an out-of-round pipeline interior

  9. Pipeline integrity management

    Energy Technology Data Exchange (ETDEWEB)

    Guyt, J.; Macara, C.

    1997-12-31

    This paper focuses on some of the issues necessary for pipeline operators to consider when addressing the challenge of managing the integrity of their systems. Topics are: Definition; business justification; creation and safeguarding of technical integrity; control and deviation from technical integrity; pipelines; pipeline failure assessment; pipeline integrity assessment; leak detection; emergency response. 6 figs., 3 tabs.

  10. A New Detecting Technology for External Anticorrosive Coating Defects of Pipelines Based on Ultrasonic Guided Wave

    Science.gov (United States)

    Liu, Shujun; Zuo, Yonggang; Zhang, Zhen

    2018-01-01

    The external anticorrosive coating is the shelter for preventing steel pipelines from Corrosive damage. A number of pipelines face severe corrosive problems for the performance decrease of the coating, especially during long-term services, which usually led to safety accidents. To solve the detection problem about the defect of anticorrosive layer for pipeline, a new detection method for anticorrosive layer of pipelines based on Ultrasonic Guided Wave was proposed in the paper. The results from the investigation show a possibility of using the Ultrasonic Guided Wave method for detecting the damage of pipeline’s External Anticorrosive Coating.

  11. Evolutionary Computation Techniques for Predicting Atmospheric Corrosion

    Directory of Open Access Journals (Sweden)

    Amine Marref

    2013-01-01

    Full Text Available Corrosion occurs in many engineering structures such as bridges, pipelines, and refineries and leads to the destruction of materials in a gradual manner and thus shortening their lifespan. It is therefore crucial to assess the structural integrity of engineering structures which are approaching or exceeding their designed lifespan in order to ensure their correct functioning, for example, carrying ability and safety. An understanding of corrosion and an ability to predict corrosion rate of a material in a particular environment plays a vital role in evaluating the residual life of the material. In this paper we investigate the use of genetic programming and genetic algorithms in the derivation of corrosion-rate expressions for steel and zinc. Genetic programming is used to automatically evolve corrosion-rate expressions while a genetic algorithm is used to evolve the parameters of an already engineered corrosion-rate expression. We show that both evolutionary techniques yield corrosion-rate expressions that have good accuracy.

  12. Cathodic corrosion protection of steel pipes; Kathodischer Korrosionsschutz von Rohrleitungsstaehlen

    Energy Technology Data Exchange (ETDEWEB)

    Buechler, Markus [SGK Schweizerische Gesellschaft fuer Korrosionsschutz, Zuerich (Switzerland); Schoeneich, Hanns-Georg [Open Grid Europe, Essen (Germany)

    2011-07-01

    The cathodic corrosion protection has been proven excellently in the practical use for buried steel pipelines. This is evidenced statistically by a significantly less frequency of loss compared to non-cathodically protected pipelines. Based on thermodynamic considerations, the authors of the contribution under consideration describe the operation of the cathodic corrosion protection and regular adjustment of the electrochemical potential at the interface steel / soil in practical use. Subsequently, the corrosion scenarios are discussed that may occur when an incorrect setting of the potential results from an operation over several decades. This incorrect setting also can be caused by the failure of individual components of the corrosion protection.

  13. Microbiologically induced corrosion

    International Nuclear Information System (INIS)

    Stein, A.A.

    1988-01-01

    Biological attack is a problem that can affect all metallic materials in a variety of environments and systems. In the power industry, corrosion studies have focused on condensers and service water systems where slime, barnacles, clams, and other macro-organisms are easily detected. Efforts have been made to eliminate the effect of these organisms through the use of chlorination, backflushing, organic coating, or thermal shock. The objective is to maintain component performance by eliminating biofouling and reducing metallic corrosion. Recently, corrosion of power plant components by micro-organisms (bacteria) has been identified even in very clean systems. A system's first exposure to microbiologically induced corrosion (MIC) occurs during its first exposure to an aqueous environment, such as during hydrotest or wet layup. Corrosion of buried pipelines by sulfate-reducing bacteria has been studied by the petrochemical industry for years. This paper discusses various methods of diagnosing, monitoring, and controlling MIC in a variety of systems, as well as indicates areas where further study is needed

  14. The influence of time-variable cathodic corrosion protection on a.c. corrosion; Einfluss von zeitlich variierendem kathodischem Korrosionsschutz auf die Wechselstromkorrosion

    Energy Technology Data Exchange (ETDEWEB)

    Buechler, Markus; Voute, Carl-Heinz; Joos, David [SGK Schweizerische Gesellschaft fuer Korrosionsschutz, Zuerich (Switzerland)

    2011-07-01

    The current limiting values for corrosion of pipelines under a.c. current stress may be difficult to apply to pipelines, owing to the very heterogeneous bedding of the pipeline, poor jacket quality, or high short-term a.c. voltages. In principle, periodic alternation between very high and very low protective currents may optimize cathodic corrosion protection. This pulsed current strategy was found to be effective in laboratory tests if the operating parameters are set accurately.

  15. Leak detection systems as a central component of pipeline safety concepts; Leckueberwachungssysteme als zentrale Bestandteile von Pipeline-Sicherheitskonzepten

    Energy Technology Data Exchange (ETDEWEB)

    Vogt, Daniel [KROHNE Oil and Gas B.V., Breda (Netherlands)

    2013-03-15

    The transport of materials in pipelines is continuously increasing worldwide. Pipelines are one of the most economic and safe transport systems in all directions. In order to ensure this, not only new pipelines but also existing pipelines have to be kept up to date technically. Leakages are a possible safety risk. Leaks are manifold and range from earth quakes, corrosion or material fatigue up to open-up by drilling by thieves. A specific leakage detection often is used in order to limit the risks. The minimization of the consequences of accidents, downtimes and product losses as well as regulatory procedures is the reason for the detection of leakages. Leaks in pipelines can be detected on different kinds - from a simple visual inspection during the inspection up to computer-assisted systems monitoring certain states also in underground and submarine pipeline.

  16. Developments in national and international regulation in the field of ''corrosion protection of buried pipes''; Entwicklung im Bereich nationaler und internationaler Regelsetzung im Fachgebiet ''Korrosionsschutz erdverlegter Rohrleitungen''

    Energy Technology Data Exchange (ETDEWEB)

    Schoeneich, H.G. [E.ON Ruhrgas AG, Essen (Germany). Kompetenz-Center Korrosionsschutz

    2007-06-15

    This article summarizes the most important national and international rules for cathodic anti-corrosion protection of buried installations. The codes examined are those published by DIN (German Standardization Institute), the DVGW (German Association of Gas and Water Engineers) and AfK (Corrosion Protection Work Group). DIN publishes the results achieved by ISO (International Standardisation Organisation), CEN (Comite Europeen de Normalisation) and CENELEC (Comite Europeen de Normalisation Electrotechnique). The guidelines published by CEOCOR (European Committee for the Study of Corrosion and Protection of Pipes) are also briefly examined. Details of technical significance of a number of selected standards and revision projects are also stated and discussed. (orig.)

  17. 49 CFR 195.559 - What coating material may I use for external corrosion control?

    Science.gov (United States)

    2010-10-01

    ...) PIPELINE SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.559 What coating... 49 Transportation 3 2010-10-01 2010-10-01 false What coating material may I use for external corrosion control? 195.559 Section 195.559 Transportation Other Regulations Relating to Transportation...

  18. 49 CFR 193.2629 - External corrosion control: buried or submerged components.

    Science.gov (United States)

    2010-10-01

    ...) PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION, DEPARTMENT OF TRANSPORTATION (CONTINUED) PIPELINE SAFETY LIQUEFIED NATURAL GAS FACILITIES: FEDERAL SAFETY STANDARDS Maintenance § 193.2629 External... external corrosive attack must be protected from external corrosion by— (1) Material that has been designed...

  19. Eye of the storm : Enbridge's Michigan leak and debate over the integrity of North America's sprawling network of aging pipelines

    International Nuclear Information System (INIS)

    Stastny, R.P.

    2010-01-01

    In the aftermath of Enbridge's oil spill in Michigan from a pipe break, the company may face greater scrutiny in its Northern Gateway application for a pipeline crossing British Columbia to the coast, where tankers would ship Alberta bitumen to Asia. In addition, regulators in the United States are more likely to be more diligent regarding TransCanada's Keystone pipeline expansion and extension to the U.S. Gulf Coast, where refineries wait to process Canadian bitumen. The Enbridge spill has sparked a debate over the integrity of North America's aging pipelines. Operators claim that transmission pipelines can operate for an indefinite period of time, provided that the appropriate maintenance and inspection practices are used. Repairs can include outright replacement of corroded pipe sections or less demanding in-situ repairs to damaged pipe coatings or cathode replacement. Coatings and cathodic protection protects pipelines from the external environment. Pigging and chemicals prevent internal corrosion from water, carbon dioxide, hydrogen sulphide, chlorines and other residues. Despite these maintenance and repair efforts, many of the pipes currently in the ground were engineered for a useful life of 20 or 25 years. 6 figs.

  20. A study on the development of repair procedure for gas pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Kim, W S; Kim, Y P; Baek, J H [R and D Center, Korea Gas Corporation, Ansan (Korea)

    1999-06-01

    In the buried natural gas pipelines, many defects may occur by construction faults, corrosion, third-party interference and ground movement. When a segment of a pipeline is found to be defective, one of the repair methods is to remove its contents and cut out the defective segment after shutting down the pipeline. However, the cost is extremely high in terms of venting and disrupting the gas supply. Therefore, most pipeline companies have developed in-service repair methods without removing the line from service. In general, in order to avoid removing the line from service, direct deposition of weld metal, full-encirclement sleeve, patches, stopple fittings, half-sole and branch connections are required. There are three important concerns in the sleeve-repair welding like other methods of in-service repair-welding. The first concern is the possibility of burn-through which is due to the localized heating and loss of meterial strength on the inner surface of pipe during the welding process. The pipe wall may burst under internal pressure if the loss in strength is too great. The second concern is the high cooling rates by the flowing gas which quickly removes heat from the pipe wall, resulting in accelerated cooling of the weld. Such rapid cooling rates promote the formation of hard heat affected zone microstructure making these welds susceptible to hydrogen cracking. The third concern is for the load carrying ability, such as tensile strength, fracture toughness and fatigue strength. This study was taken to investigate the effect of in-service welding conditions and assess the mechanical properties for the direct deposition welding and sleeve-repair welding of in-service gas pipelines and develope the welding procedure specification for in-service pipeline repair. 81 figs., 40 tabs.

  1. Focus on safety : a comparative analysis of pipeline safety performance 2000-2002

    International Nuclear Information System (INIS)

    2004-01-01

    Canada's National Energy Board (NEB) is responsible for the promotion of safety, environmental protection and economic efficiency in the Canadian public interest in regulating the design, construction, operation and abandonment of interprovincial and international pipelines within Canada. This second annual report provides a review of the safety performance of oil and gas pipeline companies that are regulated by the NEB. The data used to prepare this report originates from two sources: incident reports submitted under the Onshore Pipeline Regulations, 1999, and from information voluntarily provided by pipeline companies under the Safety Performance Indicators (SPI) initiative. Data comparisons with external reference organizations were included. Six key indicators have been identified to provide comprehensive measures of safety performance for pipeline companies: fatalities, ruptures, injury frequencies, liquid releases, gas releases, and unauthorized activities on the right of way. The safety performance of the federally regulated pipeline industry within Canada was satisfactory during this reporting period (2000-2002). The contractor injury frequency rates reported in 2002 were lower than those reported in 2001, and exhibited more consistency with the levels reported in 2000. The NEB is of the opinion that the elevated number of liquid hydrocarbon spills reported in 2000 were a result of elevated construction levels. No fatalities were reported. There was an increase to three from two in the number of ruptures, due in large part to metal loss (corrosion) and cracking, and external interference (third party damage). The number of spills increased to 76 in 2002 from 55 in 2001, which appears to be more in line with industry averages. The volume of hydrocarbon liquid released in 2002 represented one third the volume released in 2001. refs., 5 tabs., 14 figs

  2. Corrosion cracking

    International Nuclear Information System (INIS)

    Goel, V.S.

    1985-01-01

    This book presents the papers given at a conference on alloy corrosion cracking. Topics considered at the conference included the effect of niobium addition on intergranular stress corrosion cracking, corrosion-fatigue cracking in fossil-fueled-boilers, fracture toughness, fracture modes, hydrogen-induced thresholds, electrochemical and hydrogen permeation studies, the effect of seawater on fatigue crack propagation of wells for offshore structures, the corrosion fatigue of carbon steels in seawater, and stress corrosion cracking and the mechanical strength of alloy 600

  3. Inhibition Effect of Deanol on Mild Steel Corrosion in Dilute ...

    African Journals Online (AJOL)

    NICOLAAS

    2014-06-23

    Jun 23, 2014 ... allows for extensive use as the material of construction in petro- leum industries .... steel specimens was investigated after mass-loss analysis ..... Ogbuliec, Inhibition of pseudo-anaerobic corrosion of oil pipeline steel in ...

  4. Hydrogen cracking and stress corrosion of pipeline steels. Contribution of the cracking mechanisms study to the understanding of the in-service damage and to the definition of a ranking test; Fissuration assistee par l'hydrogene et corrosion sous contrainte des aciers de pipelines. Apports de l'etude des mecanismes de fissuration a la comprehension de l'endommagement de service et a la definition d'un test de classification

    Energy Technology Data Exchange (ETDEWEB)

    Le Friant, D.

    2000-12-19

    This work is based on the study of the cracking of a French oil transmission pipeline protected by a cathodic protection system. The objective is to identify field parameters, which contribute to the cracks propagation, and to assess changes in the operating conditions, which could lead to a mitigation of the phenomenon. We have focused on the study of the micro-mechanisms by means of slow strain rate tests. Then, cyclic loading tests were carried out to investigate cracks propagation mechanisms. Smooth and pre-notched specimens were tested at free and cathodic potential. Hydrogen is responsible for crack advance through changes in the local steels properties. Such effects take place when two phenomenons occur: favourable conditions for hydrogen entry and, a localisation of hydrogen and its effects. In particular, we have shown the essential role of a dynamic loading in promoting hydrogen entry into the steel (especially at the very crack tip). At cathodic potential, hydrogen-related effects are exacerbated by the presence of MnS inclusions which leads to the initiation of internal cracks (HIC) and to a SOHIC-like crack morphology. At free potential, the lesser amount of available hydrogen give localisation-related effects a greater importance. Cracking is then related to a hydrogen-induced SCC mechanism. Three parameters are involved in the field cracking: operating pressure variations, period of over-protection and a sensitive steels microstructure (MnS). Cathodic protection appears to be the most efficient field parameter to mitigate the phenomenon: it requires a better control of the polarisation level. Finally, a ranking test is outlined from the study of the cracking mechanisms. (author)

  5. Method for Qualification of Composite Repairs for Pipelines: Patch Repairs and Considerations for Cathodic Protection

    Science.gov (United States)

    2009-12-03

    While the mechanical properties of composite repairs for pipelines have been investigated extensively, the performance of the entire metal-composite system has not been addressed with regard to corrosion of the substrate, water intrusion at the compo...

  6. Health, safety and environment risk assessment in gas pipelines by indexing method:case of Kermanshah Sanandaj oil pipeline

    OpenAIRE

    Y. Hamidi; I. Mohamadfam; M. Motamedzadeh

    2009-01-01

    Background and AimsUsing pipelines for oil products transportation involves ranges of safety, health and environmental risks, this option however, is dominant with numerous  advantages. The purpose of this study was; relative risk assessment of abovementioned risk in Kermanshah-Sanandaj Oil Pipeline.MethodsThe method used in this study was Kent Muhlbauer method in which relative risk was assessed using third-party damage, corrosion, design, incorrect operations and leak impact  factor.Results...

  7. Field sludge characterization obtained from inner of pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Nava, N.; Sosa, E.; Alamilla, J.L. [Instituto Mexicano del Petroleo, Programa de Integridad de Ductos, Eje Central Lazaro Cardenas Norte 152, San Bartolo Atepehuacan, C.P. 07730 (Mexico); Knigth, C. [PEMEX Refinacion, Avenida Marina Nacional 329, Edificio B-2, Piso 11, C.P. 11311 (Mexico); Contreras, A. [Instituto Mexicano del Petroleo, Programa de Integridad de Ductos, Eje Central Lazaro Cardenas Norte 152, San Bartolo Atepehuacan, C.P. 07730 (Mexico)], E-mail: acontrer@imp.mx

    2009-11-15

    Physicochemical characterization of sludge obtained from refined hydrocarbons transmission pipeline was carried out through Moessbauer spectroscopy and X-ray diffraction. The Moessbauer and X-ray patterns indicate the presence of corrosion products composed of different iron oxide and sulfide phases. Hematite ({alpha}-Fe{sub 2}O{sub 3}), magnetite (Fe{sub 3}O{sub 4}), maghemite ({gamma}-Fe{sub 2}O{sub 3}), magnetic and superparamagnetic goethite ({alpha}-FeOOH), pyrrhotite (Fe{sub 1-x}S), akaganeite ({beta}-FeOOH), and lepidocrocite ({gamma}-FeOOH) were identified as corrosion products in samples obtained from pipeline transporting Magna and Premium gasoline. For diesel transmission pipeline, hematite, magnetite, and magnetic goethite were identified. Corrosion products follow a simple reaction mechanism of steel dissolution in aerated aqueous media at a near-neutral pH. Chemical composition of the corrosion products depends on H{sub 2}O and sulfur inherent in fluids (traces). These results can be useful for decision-making with regard to pipeline corrosion control.

  8. Microbiologically Influenced Corrosion: Causative Organisms and Mechanisms

    Science.gov (United States)

    2012-01-31

    enviromental composition as a potential method for reversing microbiologically influenced corrosion, Corrosion (NAC’E) International. Houston. Texas...International fellow and associate editor for Biofouling, The Journal of Bioadhesion and Biofilm Research. J. Lee is a Materials and Corrosion Engineer

  9. Influence of localized plasticity on Stress Corrosion Cracking of austenitic stainless steel. Application to IASCC of internals reactor core vessels

    International Nuclear Information System (INIS)

    Cisse, Sarata

    2012-01-01

    The surface conditions of the 316L screw connecting vessel internals of the primary circuit of PWR (pressurized water reactor) corresponds to a grinding condition. These screws are affected by the IASCC (Irradiation Assisted Stress Corrosion Cracking). Initiation of cracking depends on the surface condition but also on the external oxidation and interactions of oxide layer with the deformation bands. The first objective of this study is to point the influence of surface condition on the growth kinetic of oxide layer, and the surface reactivity of 304, 316 stainless steel grade exposed to PWR primary water at 340 C. The second objective is to determine influence of strain localization on the SCC of austenitic stainless steels in PWR primary water. Indeed, the microstructure of irradiated 304, 316 grades correspond to a localized deformation in deformation bands free of radiation defects. In order to reproduce that microstructure without conducting irradiations, low cycle fatigue tests at controlled stain amplitude are implemented for the model material of the study (A286 austenitic stainless steel hardened by the precipitation of phase γ'Ni3(Ti, Al)). During the mechanical cycling (after the first hardening cycles), the precipitates are dissolved in slip bands leading to the localization of the deformation. Once the right experimental conditions in low cycle fatigue obtained (for localized microstructure), interactions oxidation / deformation bands are studied by oxidizing pre deformed samples containing deformation bands and non deformed samples. The tensile tests at a slow strain rate of 8 x 10 -8 /s are also carried out on pre deformed samples and undeformed samples. The results showed that surface treatment induces microstructural modifications of the metal just under the oxide layer, leading to slower growth kinetics of the oxide layer. However, surface treatment accelerates development of oxides penetrations in metal under the oxide layer. As example, for

  10. Corrosion engineering

    Energy Technology Data Exchange (ETDEWEB)

    Fontana, M.G.

    1986-01-01

    This book emphasizes the engineering approach to handling corrosion. It presents corrosion data by corrosives or environments rather than by materials. It discusses the corrosion engineering of noble metals, ''exotic'' metals, non-metallics, coatings, mechanical properties, and corrosion testing, as well as modern concepts. New sections have been added on fracture mechanics, laser alloying, nuclear waste isolation, solar energy, geothermal energy, and the Statue of Liberty. Special isocorrosion charts, developed by the author, are introduced as a quick way to look at candidates for a particular corrosive.

  11. Propriedades Mecânicas de Epóxis Utilizadas no Recobrimento Interno de Oleodutos e Gasodutos Mechanical Properties of Epoxy for Internal Coatings of Pipelines

    Directory of Open Access Journals (Sweden)

    Marysilvia Ferreira

    2002-01-01

    Full Text Available Propriedades mecânicas de recobrimentos a base de epóxi para aplicação in situ em dutos de transporte na indústria petrolífera foram avaliadas. Os recobrimentos foram aplicados sobre substratos de aço carbono submetidos a dois diferentes padrões de tratamento superficial (ST3 e SA2½ e avaliou-se a influência do mesmo em propriedades tais como adesão, impacto, dureza e desgaste do material. Observou-se que a falha de adesão ocorre por diferentes mecanismos dependendo do material do recobrimento e da preparação da superfície. Desgaste ocorre basicamente por mecanismo abrasivo embora se tenha observado desgaste adesivo significativo em alguns casos, dependendo do material e do padrão de tratamento da superfície. Resultados de microdureza indicaram, como esperado, ser esta uma propriedade inerente ao material, não sendo afetada pelo padrão de limpeza da superfícieMechanical properties of epoxy based coating materials suitable for in-situ internal application in gas/oil pipelines were studied. Coatings were applied on carbon steel substrates submitted to two different surface preparation procedures (ST3 and SA2½ and the effect from surface treatment on coating adhesion, impact, hardness and wear was evaluated. It was found that adhesion failure occurs through distinct mechanisms depending on coating material and surface preparation. Wear occurs mostly by abrasive mechanism, although adhesive wear was found to be significant in some cases also depending on material and surface. Microhardness, as expected, was found to be a coating property not unaffected by surface treatment.

  12. Investigation Of The Microbial-Induced Corrosion Potential Of Soils ...

    African Journals Online (AJOL)

    Investigation of sulphate-reducing bacteria induced corrosion potential of soils along 18-inch 45km Tebidaba/Brass underground oil pipeline in Southern Ijaw LGA of Bayelsa State, Nigeria, is carried out experimentally. The analysis involves determination of some physico-chemical parameters of soils in the pipeline route, ...

  13. Effect of flow on corrosion in catenary risers and its corrosion inhibitor performance

    Energy Technology Data Exchange (ETDEWEB)

    Ferreira, Pedro Altoe; Magalhaes, Alvaro Augusto Oliveira; Silva, Jussara de Mello [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Kang, Cheolho; More, Parimal P. [Det Norske Veritas (DNV), Oslo (Norway)

    2009-07-01

    In oil and gas production, multiphase flow is often encountered and a range of different flow patterns can be experienced in pipelines. The flow regime transition and flow characteristics can be changed with the change of pipeline topography, which affects the corrosion and the performance of corrosion inhibitor in these multiphase pipelines. This paper outlines on the effect of inclination on the flow characteristics and their subsequent effect on corrosion rates. Also, this paper presents on the performance of three candidate corrosion inhibitors under severe slugging conditions at low water cut. For the simulation of offshore flow lines and risers, the experiments were carried out in a 44 m long, 10 cm diameter, three different pipeline inclinations of 0, 3 and 45 degrees. Light condensate oil with a viscosity of 2.5 cP at room temperature was used and water cut was 20%. The results indicated that the baseline corrosion rate in 45 degrees showed higher than other inclinations. Each corrosion inhibitor showed a different inhibitor performance. (author)

  14. Assessment of scale formation and corrosion of drinking water supplies in Ilam city (Iran

    Directory of Open Access Journals (Sweden)

    Zabihollah Yousefi

    2016-05-01

    Full Text Available Background: Scaling and corrosion are the two most important indexes in water quality evaluation. Pollutants are released in water due to corrosion of pipelines. The aim of this study is to assess the scale formation and corrosion of drinking water supplies in Ilam city (Iran. Methods: This research is a descriptive and cross-sectional study which is based on the 20 drinking water sources in Ilam city. Experiments were carried out in accordance with the Water and Wastewater Co. standard methods for water and wastewater experiment. The data were analyzed by using Microsoft Excel and GraphPad Prism 5. The results were compared with national and international standards. Results: The mean and standard deviation (SD values of Ryznar, Langelier, Aggressive, Puckorius and Larson-Skold indices in year 2009 were equal to 7.833 (±0.28, -0.102 (±0.35, 11.88 (±0.34, 7.481 (±0.22 and 0.801 (±0.44, respectively, and were 7.861 (±0.28, -0.175 (±0.34, 11.84 (±0.37, 7.298(±0.32 and 0.633 (±0.47, for year 2013 respectively. The average of Langelier, Ryznar, Aggression, and Puckorius indices indicate that potable water resources in Ilam city have the tendency to be corrosive. Statistical analysis and figures carried out by GraphPad Prism version 5.04. Conclusion: The results of different indices for water resources of Ilam city revealed that water supplies of Ilam city were corrosive. Water quality control and replacement of distribution pipes in development of water network should be carried out. Moreover, water pipelines should be preserved with several modes of corrosion inhibition.

  15. Impacts of space weather and space climate on pipeline network operations

    Science.gov (United States)

    Trichtchenko, Larisa

    2014-05-01

    The geomagnetic fluctuations are accompanied by geo-electric (telluric) field and telluric currents at the surface of the Earth and in the pipelines. These currents interfere with pipeline corrosion protection, creating pipe-to-soil potential (PSP) fluctuations. It impacts pipeline operations in two ways. One is that non-disturbed "true" level of the protection is not known, which might lead to the wrong conclusions that a pipeline coating is damaged and digging out the section of the pipeline is needed. The other effect is changes in the electrical conditions in the pipeline-soil interface, compromising the corrosion protection and possibly causing enhancement of the corrosion. The global trend for construction of more pipelines in northern regions means placing them into areas where natural geomagnetic variations are larger and consequently telluric activity is more extreme, in comparison with pipelines located further south. This paper describes the solutions implemented as the result of the two projects done by NRCan researchers led by the author on request from pipeline companies. Two methods were proposed and implemented to address the problems. One is the statistical estimation of the telluric activity in the area of the planned pipelines. These statistical considerations then used as guidance in the design of corrosion protection systems to counteract the excessive corrosion. The other, to deal with the corrupted results during the pipeline surveys, is to forecast the geomagnetic storms for proper planning of the surveys. In addition, the developed telluric activity identification tool can be used in the analysis of the corrupted survey data.

  16. Pipeline protection with multi component liquid polyurethane coating systems

    Energy Technology Data Exchange (ETDEWEB)

    Kuprion, Rainer; Hornig, Maja [TIB Chemicals Ag, Mannheim (Germany)

    2009-07-01

    Protective coating systems are one of the major defence mechanisms against corrosion for transmission pipelines, pipes within a refinery or petrochemical processing facilities. More and more pipelines are being constructed for the supply and transmission of gas and oil, each year but, in addition many existing pipelines are approaching an age where inspection reveals the necessity to consider complete refurbishment. However, the number of rehabilitation projects each year is still relatively small. Therefore, in the coming years, a rising need and necessity can be expected, for the owners and operating companies to be faced with the option of either replacing the pipeline or refurbishing of the existing pipeline. If the pipeline is known to have external corrosion, then safe and economic operation should be assured. Rehabilitation should be done before it is too late in order to ensure its future integrity and operational life. Rehabilitation of pipelines has been both the economic solution and, more significantly, the ecological solution and in many of those cases the coatings selected for the external protection has been multi component liquids based on 100% solids polyurethanes. (author)

  17. Strategies for the optimization of cathodic protection of pipelines under AC influence; Strategien fuer die Optimierung des kathodischen Korrosionsschutzes von Rohrleitungen unter Wechselspannungsbeeinflussung

    Energy Technology Data Exchange (ETDEWEB)

    Buechler, Markus [SGK Schweizerische Gesellschaft fuer Korrosionsschutz, Zuerich (Switzerland)

    2012-07-01

    The newly determined values for the protection of cathodically protected pipelines against AC corrosion cannot be readily applied to all pipelines. From this perspective, the author of the contribution under consideration reports on strategies for the optimization of cathodic protection of pipelines under AC influence. It is hardly possible to define general strategies. Rather, an examination of the entire pipeline is essential. Is a compliance with the prescribed limits not possible or only possible with unreasonable effort, an active cathodic corrosion protection in combination with remote-controlled monitoring and protection devices can reduce the current corrosion risk.

  18. Bauxite slurry pipeline: start up operation

    Energy Technology Data Exchange (ETDEWEB)

    Othon, Otilio; Babosa, Eder; Edvan, Francisco; Brittes, Geraldo; Melo, Gerson; Janir, Joao; Favacho, Orlando; Leao, Marcos; Farias, Obadias [Vale, Rio de Janeiro, RJ (Brazil); Goncalves, Nilton [Anglo Ferrous Brazil S.A., Rio de Janeiro, RJ (Brazil)

    2009-07-01

    The mine of Miltonia is located in Paragominas-PA, in the north of Brazil. Bauxite slurry pipeline starts at the Mine of Miltonia and finishes in the draining installation of Alunorte refinery at the port of Barcarena-PA, located approximately 244km away from the mine. The pipeline runs over seven cities and passes below four great rivers stream beds. The system was designed for an underground 24 inches OD steel pipe to carry 9.9 million dry metric tonnes per annum (dMTAs) of 50.5% solid concentration bauxite slurry, using only one pumping station. The system is composed by four storage tanks and six piston diaphragm pumps, supplying a flow of 1680 m3/h. There is a cathodic protection system along the pipeline extension to prevent external corrosion and five pressure monitoring stations to control hydraulic conditions, there is also a fiber optic cable interconnection between pump station and terminal station. Pipeline Systems Incorporated (PSI) was the designer and followed the commissioning program of the start up operations. This paper will describe the beginning of the pipeline operations, technical aspects of the project, the operational experiences acquired in these two years, the faced problems and also the future planning. (author)

  19. North America pipeline map

    International Nuclear Information System (INIS)

    Anon.

    2005-01-01

    This map presents details of pipelines currently in place throughout North America. Fifty-nine natural gas pipelines are presented, as well as 16 oil pipelines. The map also identifies six proposed natural gas pipelines. Major cities, roads and highways are included as well as state and provincial boundaries. The National Petroleum Reserve is identified, as well as the Arctic National Wildlife Refuge. The following companies placed advertisements on the map with details of the services they provide relating to pipeline management and construction: Ferus Gas Industries Trust; Proline; SulfaTreat Direct Oxidation; and TransGas. 1 map

  20. Corrosion Monitors for Embedded Evaluation

    Energy Technology Data Exchange (ETDEWEB)

    Robinson, Alex L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Pfeifer, Kent B. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Casias, Adrian L. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Howell, Stephen W. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Sorensen, Neil R. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States); Missert, Nancy A. [Sandia National Lab. (SNL-NM), Albuquerque, NM (United States)

    2017-05-01

    We have developed and characterized novel in-situ corrosion sensors to monitor and quantify the corrosive potential and history of localized environments. Embedded corrosion sensors can provide information to aid health assessments of internal electrical components including connectors, microelectronics, wires, and other susceptible parts. When combined with other data (e.g. temperature and humidity), theory, and computational simulation, the reliability of monitored systems can be predicted with higher fidelity.

  1. Russia: the pipeline diplomacy; Russie: la diplomatie du pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Bourdillon, Y

    2005-01-15

    First world producer of oil and gas, Russia wishes to use its mastery of energy distribution to recover its great power status. The oil and gas pipelines network is the basement used by Russia to build up its hegemony in Europe. The Russian oil and gas companies are also carrying out a long-term strategy of international expansion, in particular thanks to investments in the neighboring countries for the building of new infrastructures or the purchase of oil refineries. (J.S.)

  2. Effect of layerwise structural inhomogeneity on stress- corrosion cracking of steel tubes

    Science.gov (United States)

    Perlovich, Yu A.; Krymskaya, O. A.; Isaenkova, M. G.; Morozov, N. S.; Fesenko, V. A.; Ryakhovskikh, I. V.; Esiev, T. S.

    2016-04-01

    Based on X-ray texture and structure analysis data of the material of main gas pipelines it was shown that the layerwise inhomogeneity of tubes is formed during their manufacturing. The degree of this inhomogeneity affects on the tendency of tubes to stress- corrosion cracking under exploitation. Samples of tubes were cut out from gas pipelines located under various operating conditions. Herewith the study was conducted both for sections with detected stress-corrosion defects and without them. Distributions along tube wall thickness for lattice parameters and half-width of X-ray lines were constructed. Crystallographic texture analysis of external and internal tube layers was also carried out. Obtained data testifies about considerable layerwise inhomogeneity of all samples. Despite the different nature of the texture inhomogeneity of gas pipeline tubes, the more inhomogeneous distribution of texture or structure features causes the increasing of resistance to stress- corrosion. The observed effect can be explained by saturation with interstitial impurities of the surface layer of the hot-rolled sheet and obtained therefrom tube. This results in rising of lattice parameters in the external layer of tube as compared to those in underlying metal. Thus, internal layers have a compressive effect on external layers in the rolling plane that prevents cracks opening at the tube surface. Moreover, the high mutual misorientation of grains within external and internal layers of tube results in the necessity to change the moving crack plane, so that the crack growth can be inhibited when reaching the layer with a modified texture.

  3. Corrosion resistance of ERW (Electric Resistance Welded) seam welds as compared to metal base in API 5L steel pipes

    Energy Technology Data Exchange (ETDEWEB)

    Gonzalez Velasquez, Jorge L.; Godinez Salcedo, Jesus G.; Lopez Fajardo, Pedro [Instituto Politecnico Nacional (IPN), Mexico D.F. (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas (ESIQIE). Dept. de Ingenieria Metalurgica

    2009-07-01

    The corrosion resistance of ERW seam welds and the base metal in API 5L X70 steel pipes was evaluated by Tafel tests. The procedure was according to ASTM G3 standard. The study was completed with metallographic and chemical characterization of the tested zones, that is, the welded zone and the base metal away of the weld. All tests were made on the internal surface of the pipe in order to assess the internal corrosion of an in-service pipeline made of the API 5L X70 steel. The test solution was acid brine prepared according to NACE Publications 1D182 and 1D196. The results showed that the ERW seam weld corrodes as much as three times faster than the base material. This behavior is attributed to a more heterogeneous microstructure with higher internal energy in the ERW seam weld zone, as compared to the base metal, which is basically a ferrite pearlite microstructure in a normalized condition. This result also indicates that pipeline segments made of ERW steel pipe where the seam weld is located near or at the bottom of the pipe are prone to a highly localized attack that may form channels of metal loss if there is water accumulation at the bottom of the pipeline. (author)

  4. Knotted pipeline

    International Nuclear Information System (INIS)

    Beer, G.; Slovak, K.

    2006-01-01

    It is too early to speculate on where the Transpetrol shares will end up. The bankruptcy trustee of Yukos, Eduard Rebgun, has so far received three offers from Gazprom, the Rusneft oil company and the Penta private equity group via its Cyprian company. All three would like to gain control over the Slovak oil transporting company. As yet, no formal request from the Slovak Republic has been delivered to Moscow. By Trend's deadline, President Ivan Gasparovic and the Minister of Economy, Lubomir Jahnatek, were still negotiating in Moscow with the Russian President, Vladimir Putin. One of the topics on the agenda was the future of the company which transports Russian oil to Europe. Both Slovakia and Russia aim to gain control over the stock and the situation is locked in stalemate The stock in question is owned by the Dutch company, Yukos Finance. And although this company is owned by the bankrupt Yukos, the property rights are in the hands of foundation, Stichting Administratiekantoor Yukos International. Yukos Finance is not in bankruptcy and it is therefore difficult to detach the Yukos shares from the company assets. (authors)

  5. Alternate current interference in pipeline; Interferencia por corrente alternada em dutos

    Energy Technology Data Exchange (ETDEWEB)

    Oliver, Joao Hipolito de Lima [TRANSPETRO - PETROBRAS Transporte S.A., Rio de Janeiro, RJ (Brazil)

    2003-07-01

    This paper regards to the concerning that the pipeline operators should take in to account to better understand and control the alternate current interference (AC- interference). Pipelines sharing rights-of-way with AC high voltage power lines are subjected to AC interference that can cause risk for personnel, operational safety and environment. The AC-interference shall be evaluated, in such way that mitigating action can be applied in order to assure the pipeline is operated in a safety way. The AC-interference evaluation should take in to account the pipeline and the electrical generation/transmission design data. Three approaches are considered: the coating integrity, the personnel chock hazards and the pipeline integrity. The coating integrity is affected by the possibility of high-voltage be induced on the pipeline during power line current fault. The operation and maintenance personnel can be prone to chock hazards (touch voltage and step voltage), depending upon the level of the induced voltage on the pipeline and the ground current. An induced voltage evaluation is then necessary to identify AC potentials in pipeline higher than the safe criteria. The pipeline integrity is concerning to the possibility of occurring alternate current corrosion (AC-corrosion) on the pipe wall. This kind of corrosion is still been investigated, and although it is less critical than the direct current corrosion, it can happen in specific situation. Parameters that affect AC-corrosion are discussed in this paper. Finely it is presented a brief guide to evaluate the possibility of occurring AC- interference in a pipeline and a mitigation measures summary. (author)

  6. Predicting wear of hydrotransport pipelines in oil sand slurries

    Energy Technology Data Exchange (ETDEWEB)

    Been, J.; Lu, B.; Wolodko, J. [Alberta Research Council, Edmonton, AB (Canada); Kiel, D. [Coanda Research and Development Corp., Burnaby, BC (Canada)

    2008-07-01

    An overview of erosion and corrosion methods and techniques was presented. Wear to pipelines is influenced by slurry flow and chemistry; solids loading; and electrochemical interactions. While several experimental techniques have been developed to rank the performance of different pipeline materials, experiments do not currently provide accurate quantitative prediction of pipeline wear in the field. Rotating cylinder electrodes (RCE) and jet impingement methods are used to study the effect of flow velocity on corrosion rate. Slurry pot erosion-corrosion testers are used to rank materials for use in more dilute, less turbulent slurries. Coriolois slurry erosion testers are used to rank the erosion resistance of different pipeline materials. A pilot-scale flow loop is now being constructed by the Alberta Research Council (ARC) in order to replicate wet erosion phenomena in oil sands applications. The flow loop will be used to simulate the field conditions of oil sands pipelines and develop predictive wear data and models. Coulombic shear stress and characteristic wall velocities have been determined using a 2-layer model designed to represent flow as 2 distinct layers. To date, the flow loop pilot study has demonstrated that wear rates in smaller diameter flow loops are not significantly different than larger diameter field installations. Preliminary calculations have demonstrated that the flow loop can be used to accurately simulate the hydrodynamics and wear typically experienced in field slurry flows. 67 refs., 2 tabs., 7 figs.

  7. Pipeline integrity: ILI baseline data for QRA

    Energy Technology Data Exchange (ETDEWEB)

    Porter, Todd R. [Tuboscope Pipeline Services, Houston, TX (United States)]. E-mail: tporter@varco.com; Silva, Jose Augusto Pereira da [Pipeway Engenharia, Rio de Janeiro, RJ (Brazil)]. E-mail: guto@pipeway.com; Marr, James [MARR and Associates, Calgary, AB (Canada)]. E-mail: jmarr@marr-associates.com

    2003-07-01

    The initial phase of a pipeline integrity management program (IMP) is conducting a baseline assessment of the pipeline system and segments as part of Quantitative Risk Assessment (QRA). This gives the operator's integrity team the opportunity to identify critical areas and deficiencies in the protection, maintenance, and mitigation strategies. As a part of data gathering and integration of a wide variety of sources, in-line inspection (ILI) data is a key element. In order to move forward in the integrity program development and execution, the baseline geometry of the pipeline must be determined with accuracy and confidence. From this, all subsequent analysis and conclusions will be derived. Tuboscope Pipeline Services (TPS), in conjunction with Pipeway Engenharia of Brazil, operate ILI inertial navigation system (INS) and Caliper geometry tools, to address this integrity requirement. This INS and Caliper ILI tool data provides pipeline trajectory at centimeter level resolution and sub-metre 3D position accuracy along with internal geometry - ovality, dents, misalignment, and wrinkle/buckle characterization. Global strain can be derived from precise INS curvature measurements and departure from the initial pipeline state. Accurate pipeline elevation profile data is essential in the identification of sag/over bend sections for fluid dynamic and hydrostatic calculations. This data, along with pipeline construction, operations, direct assessment and maintenance data is integrated in LinaViewPRO{sup TM}, a pipeline data management system for decision support functions, and subsequent QRA operations. This technology provides the baseline for an informed, accurate and confident integrity management program. This paper/presentation will detail these aspects of an effective IMP, and experience will be presented, showing the benefits for liquid and gas pipeline systems. (author)

  8. Study of sulphate-reducing bacteria corrosion in the weld joint for API X-70 steel

    Energy Technology Data Exchange (ETDEWEB)

    Flores, J. E.; Patino-Carachure, C.; Alfonso, I.; Rodriguez, J. A.; Rosas, G.

    2012-11-01

    The corrosion behavior originated by sulfate-reducing bacteria (SRB) was studied in two regions of welded API X-70 steel pipeline. The studies were focused on base material (BM) and heat affected zone (HAZ), from the internal region of the pipe. SRB were extracted from oil and grown in a Postgate medium. Corrosion was evaluated at 60 degree centigrade for times between 5 and 64 days. Potentiodynamic polarization curves, obtained by electrochemical techniques, indicated surface activation at short times. Structural and morphological characterizations were carried out by scanning electron microscopy (SEM) and optical microscopy (OM). H{sub 2}S concentration and pH were also measured. Results showed an important increase in the corrosion damage up to 20 days, influenced by the SRB activity, which lead to a maximum of H{sub 2}S (pH minimum). It was found a localized corrosion attack in the HAZ in a higher quantity compared to BM; and the formation of a thin film on the steel surface, originated by corrosion products and bacterial activity. (Author) 15 refs.

  9. MIC in long oil pipelines: diagnosis, treatment and monitoring

    Energy Technology Data Exchange (ETDEWEB)

    Jenneman, Gary; Harris, Jennifer; Webb, Robert [ConocoPhillips (Canada)

    2011-07-01

    The paper presents the diagnosis, treatment and monitoring of microbial influenced corrosion (MIC) in long oil pipelines. The presence of inorganic solids, bacteria, gases and organic acids in produced water in the oil pipelines causes MIC, which is hard to detect or test and it does not produce any unique type of corrosion. Chemical analysis of water from pig runs is presented in a tabular form and a graphical analysis of pig sludge solids is shown. From the biometabolite analysis, 23 putative hydrocarbon biometabolites were identified and biometabolites for the anaerobic biodegradation of aromatic HC were also detected. Operational considerations include the history of MIC in upstream pipelines, water slugging, and presence of suspended solids, among others. From microbiological, chemical, metallurgical and operational evidence it was suggested that MIC is a likely mechanism. The mitigation program is described and suggestions for successful mitigation measures include removal of oxygen sources, scale inhibitor injection, and increasing CO2 inhibitor concentration.

  10. An analysis of the thickness influence in performance and structural integrity of gas pipelines; Um estudo sobre a influencia de rigidez de dutos no desempenho e na integridade de gasodutos

    Energy Technology Data Exchange (ETDEWEB)

    Pinto, Waldir T.; Pinto, Rosa Irene T. [Fundacao Universidade Federal do Rio Grande (FURG), RS (Brazil)

    2004-07-01

    This work presents an analysis on the influence of the changes on pipe rigidity on the safety of buried gas pipelines. The work consists of the adoption of a parameter defined by the ratio between the wall thickness and the diameter of the pipe to assess the pipeline structural performance under several loading conditions, such as internal pressure, external pressure, external loading, longitudinal analysis, and corrosion. Results for a 14 inches pipe with wall thicknesses of 5.6 mm, 7.1 mm, and 7.9 mm are presented for each one of the loading conditions. These results show that for most cases a small increase in the wall thickness leads to significant increase of the pipeline safety. This suggests that in many cases the adoption of wall thicker than them minimum thickness suggested by technical codes present a better cost/benefit relation. (author)

  11. Bacterial degradation of naphtha and its influence on corrosion

    International Nuclear Information System (INIS)

    Rajasekar, A.; Maruthamuthu, S.; Muthukumar, N.; Mohanan, S.; Subramanian, P.; Palaniswamy, N.

    2005-01-01

    The degradation problem of naphtha arises since hydrocarbon acts as an excellent food source for a wide variety of microorganisms. Microbial activity leads to unacceptable level of turbidity, corrosion of pipeline and souring of stored product. In the present study, biodegradation of naphtha in the storage tank and its influence on corrosion was studied. The corrosion studies were carried out by gravimetric method. Uniform corrosion was observed from the weight loss coupons in naphtha (0.024 mm/yr) whereas in presence of naphtha with water, blisters (1.2052 mm/yr) were noticed. The naphtha degradation by microbes was characterized by Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance spectroscopy (NMR). IR study reveals the formation of primary alcohol during degradation process. It was found that microbes degrade (CH 2 -CH 2 ) n to R-CH 3 . Iron bacteria, manganese oxidizing bacteria, acid producers, and heterotrophic bacteria were enumerated and identified in the pipeline. SRB could not be noticed. Since water stratifies in the pipeline, the naphtha-degraded product may adsorb on pipeline, which would enhance the rate of microbial corrosion. On the basis of degradation and corrosion data, a hypothesis for microbial corrosion has been proposed

  12. Decontamination device for pipeline

    International Nuclear Information System (INIS)

    Harashina, Heihachi.

    1994-01-01

    Pipelines to be decontaminated are parts of pipelines contaminated with radioactive materials, and they are connected to a fluid transfer means (for example, a bladeless pump) and a ball collector by way of a connector. The fluid of a mixture of chemical decontaminating liquid and spheres is sent into pipelines to be decontaminated. The spheres are, for example, heat resistant porous hard or soft rubber spheres. The fluid discharged from the pipelines to be decontaminated are circulated by way of bypassing means. The inner surface of the pipelines is decontaminated by the circulation of the fluid. When the bypass means is closed, the fluid discharged from the pipelines to be decontaminated is sent to the ball collector, and the spheres are captured by a hopper. Further, the liquid is sent to the filtrating means to filter the chemical contaminating liquid, and sludges contained in the liquid are captured. (I.N.)

  13. The development of pipeline integrity management in the world and practice in China

    Energy Technology Data Exchange (ETDEWEB)

    Shaohua, Dong; Qing, Wang; Feifan [China National Petroleum Corporation (CNPC), Beijing (China)

    2009-07-01

    The paper analyzed the pipeline integrity management latest development, and the relationship among HSE management, pipeline integrity management (PIM) and asset integrity management (AIM). CNPC is a pioneer of China industry on implementation of pipeline integrity management by using latest developed technologies such as in-line inspection, GIS, Risk assessment and advanced repair technologies, and it is typical model of PIM in China pipeline who supply the gas to whole Beijing city. With smart pigging inspection and implementation of GIS and EAM(enterprise assets management) system on two thousand kilometers of Shaanxi-Beijing gas pipeline BHGC is able to manage pipeline integrity in five areas which include pipe materials safety, nature and geotechnical hazards management, coating and corrosion protection, stationing and associated facilities maintenance, and underground gas storage integrity. This paper presents latest achievement of BHGC in their pipeline integrity programs. (author)

  14. The Very Large Array Data Processing Pipeline

    Science.gov (United States)

    Kent, Brian R.; Masters, Joseph S.; Chandler, Claire J.; Davis, Lindsey E.; Kern, Jeffrey S.; Ott, Juergen; Schinzel, Frank K.; Medlin, Drew; Muders, Dirk; Williams, Stewart; Geers, Vincent C.; Momjian, Emmanuel; Butler, Bryan J.; Nakazato, Takeshi; Sugimoto, Kanako

    2018-01-01

    We present the VLA Pipeline, software that is part of the larger pipeline processing framework used for the Karl G. Jansky Very Large Array (VLA), and Atacama Large Millimeter/sub-millimeter Array (ALMA) for both interferometric and single dish observations.Through a collection of base code jointly used by the VLA and ALMA, the pipeline builds a hierarchy of classes to execute individual atomic pipeline tasks within the Common Astronomy Software Applications (CASA) package. Each pipeline task contains heuristics designed by the team to actively decide the best processing path and execution parameters for calibration and imaging. The pipeline code is developed and written in Python and uses a "context" structure for tracking the heuristic decisions and processing results. The pipeline "weblog" acts as the user interface in verifying the quality assurance of each calibration and imaging stage. The majority of VLA scheduling blocks above 1 GHz are now processed with the standard continuum recipe of the pipeline and offer a calibrated measurement set as a basic data product to observatory users. In addition, the pipeline is used for processing data from the VLA Sky Survey (VLASS), a seven year community-driven endeavor started in September 2017 to survey the entire sky down to a declination of -40 degrees at S-band (2-4 GHz). This 5500 hour next-generation large radio survey will explore the time and spectral domains, relying on pipeline processing to generate calibrated measurement sets, polarimetry, and imaging data products that are available to the astronomical community with no proprietary period. Here we present an overview of the pipeline design philosophy, heuristics, and calibration and imaging results produced by the pipeline. Future development will include the testing of spectral line recipes, low signal-to-noise heuristics, and serving as a testing platform for science ready data products.The pipeline is developed as part of the CASA software package by an

  15. 75 FR 13342 - Pipeline Safety: Workshop on Distribution Pipeline Construction

    Science.gov (United States)

    2010-03-19

    ... DEPARTMENT OF TRANSPORTATION Pipeline and Hazardous Materials Safety Administration [Docket ID... natural gas distribution construction. Natural gas distribution pipelines are subject to a unique subset... distribution pipeline construction practices. This workshop will focus solely on natural gas distribution...

  16. Nova Gas's pipeline to Asia

    International Nuclear Information System (INIS)

    Lea, N.

    1996-01-01

    The involvement of the Calgary-based company NOVA Gas International (NGI) in Malaysia's peninsular gas utilization (PGU) project, was described. Phase I and II of the project involved linking onshore gas processing plants with a natural gas transmission system. Phase III of the PGU project was a gas transmission pipeline that began midway up the west coast of peninsular Malaysia to the Malaysia-Thailand border. The complex 549 km pipeline included route selection, survey and soil investigation, archaeological study, environmental impact assessment, land acquisition, meter-station construction, telecommunication systems and office buildings. NGI was the prime contractor on the project through a joint venture with OGP Technical Services, jointly owned by NGI and Petronas, the Thai state oil company. Much of NGI's success was attributed to excellent interpersonal skills, particularly NGI's ability to build confidence and credibility with its Thai partners

  17. Emerging surface characterization techniques for carbon steel corrosion: a critical brief review

    OpenAIRE

    Dwivedi, D.; Lepkova, K.; Becker, T.

    2017-01-01

    Carbon steel is a preferred construction material in many industrial and domestic applications, including oil and gas pipelines, where corrosion mitigation using film-forming corrosion inhibitor formulations is a widely accepted method. This review identifies surface analytical techniques that are considered suitable for analysis of thin films at metallic substrates, but are yet to be applied to analysis of carbon steel surfaces in corrosive media or treated with corrosion inhibitors. The rev...

  18. Bp'S Baku-Tbilisi-Ceyhan pipeline: the new corporate colonialism.

    Science.gov (United States)

    Marriott, James; Muttitt, Greg

    2006-01-01

    An international campaign was waged questioning the benefits of BP's Baku-Tbilisi-Ceyhan pipeline in an effort to avoid a "zone of sacrifice" there. This article is an offshoot of that effort and explains the contemporary struggle over the pipeline project. The authors describe the project's background and evaluate the actual and potential impacts of the project in which they consider eight areas. They also assess BP's capacity to confront resistance to the pipeline.

  19. Corrosion Engineering.

    Science.gov (United States)

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  20. Wall thickness measurements of tubes by Internal Rotary Inspection System (IRIS)- a comparative study with metallography

    International Nuclear Information System (INIS)

    Subramanian, C.V.; Joseph, A.; Ramesh, A.S.; Jayakumar, T.; Kalyanasundaram, P.; Baldev Raj

    1996-01-01

    Internal Rotary Inspection System (IRIS) is a relatively new ultrasonic system of heat exchanger/ steam condenser tubes and pipelines for measurement of wall thinning and pitting due to corrosion. The wall thickness measurements made during a scan around the circumference of the tube are displayed as a stationary rectilinear display of circumferential cross section (Bscan) of the tube. The paper describes the results obtained on tubes of various materials used in process industries having corrosion on inner and outer surfaces of the tube. (author)

  1. Evaluation on ultrasonic examination methods applied to Ni-base alloy weld including cracks due to stress corrosion cracking found in BWR reactor internal

    International Nuclear Information System (INIS)

    Aoki, Takayuki; Kobayashi, Hiroyuki; Higuchi, Shinichi; Shimizu, Sadato

    2005-01-01

    A Ni-base alloy weld, including cracks due to stress corrosion cracking found in the reactor internal of the oldest BWR in Japan, Tsuruga unit 1, in 1999, was examined by three (3) types of UT method. After this examination, a depth of each crack was confirmed by carrying out a little excavation with a grinder and PT examination by turns until each crack disappeared. Then, the depth measured by the former method was compared with the one measured by the latter method. In this fashion, performances of the UT methods were verified. As a result, a combination of the three types of UT method was found to meet the acceptance criteria given by ASME Sec.XI Appendix VIII, Performance Demonstration for Ultrasonic Examination Systems-Supplement 6. In this paper, the results of the UT examination described above and their evaluation are discussed. (author)

  2. Slurry pipeline design approach

    Energy Technology Data Exchange (ETDEWEB)

    Betinol, Roy; Navarro R, Luis [Brass Chile S.A., Santiago (Chile)

    2009-12-19

    Compared to other engineering technologies, the design of a commercial long distance Slurry Pipeline design is a relatively new engineering concept which gained more recognition in the mid 1960 's. Slurry pipeline was first introduced to reduce cost in transporting coal to power generating units. Since then this technology has caught-up worldwide to transport other minerals such as limestone, copper, zinc and iron. In South America, the use of pipeline is commonly practiced in the transport of Copper (Chile, Peru and Argentina), Iron (Chile and Brazil), Zinc (Peru) and Bauxite (Brazil). As more mining operations expand and new mine facilities are opened, the design of the long distance slurry pipeline will continuously present a commercially viable option. The intent of this paper is to present the design process and discuss any new techniques and approach used today to ensure a better, safer and economical slurry pipeline. (author)

  3. 78 FR 70623 - Pipeline Safety: Meeting of the Gas Pipeline Advisory Committee and the Liquid Pipeline Advisory...

    Science.gov (United States)

    2013-11-26

    ... DEPARTMENT OF TRANSPORTATION Pipeline and Hazardous Materials Safety Administration [Docket No. PHMSA-2009-0203] Pipeline Safety: Meeting of the Gas Pipeline Advisory Committee and the Liquid Pipeline Advisory Committee AGENCY: Pipeline and Hazardous Materials Safety Administration (PHMSA), DOT. [[Page...

  4. Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel

    DEFF Research Database (Denmark)

    Hilbert, Lisbeth Rischel

    2000-01-01

    corrosion rates, when biofilm and corrosion products cover the steel surface. However, EIS might be used for detection of MIC. EN is a suitable technique to characterise the type of corrosion attack, but is unsuitable for corrosion rate estimation. The concentric electrodes galvanic probe arrangement......Abstract Monitoring Techniques for Microbially Influenced Corrosion of Carbon Steel Microbially influenced corrosion (MIC) of carbon steel may occur in media with microbiological activity of especially sulphate-reducing bacteria, e.g. on pipelines buried in soil and on marine structures. MIC...... of carbon steel must be monitored on-line in order to provide an efficient protection and control the corrosion. A number of monitoring techniques is industrially used today, and the applicability and reliability of these for monitoring MIC is evaluated. Coupons and ER are recommended as necessary basic...

  5. Structural reliability analysis applied to pipeline risk analysis

    Energy Technology Data Exchange (ETDEWEB)

    Gardiner, M. [GL Industrial Services, Loughborough (United Kingdom); Mendes, Renato F.; Donato, Guilherme V.P. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil)

    2009-07-01

    Quantitative Risk Assessment (QRA) of pipelines requires two main components to be provided. These are models of the consequences that follow from some loss of containment incident, and models for the likelihood of such incidents occurring. This paper describes how PETROBRAS have used Structural Reliability Analysis for the second of these, to provide pipeline- and location-specific predictions of failure frequency for a number of pipeline assets. This paper presents an approach to estimating failure rates for liquid and gas pipelines, using Structural Reliability Analysis (SRA) to analyze the credible basic mechanisms of failure such as corrosion and mechanical damage. SRA is a probabilistic limit state method: for a given failure mechanism it quantifies the uncertainty in parameters to mathematical models of the load-resistance state of a structure and then evaluates the probability of load exceeding resistance. SRA can be used to benefit the pipeline risk management process by optimizing in-line inspection schedules, and as part of the design process for new construction in pipeline rights of way that already contain multiple lines. A case study is presented to show how the SRA approach has recently been used on PETROBRAS pipelines and the benefits obtained from it. (author)

  6. Risk from transport of gas by pipeline ''kokui-perm''

    International Nuclear Information System (INIS)

    Yelokhin, A.

    1998-01-01

    Full text of publication follows: the length of gas pipelines in Russia is 142 thousands km, 62 % are pipelines of the large diameters. Annually on gas pipelines in Russia there are more than 70 large accidents, more than 50 % from them is accompanied by ignition of gas. The average ecological looses from accident is: destruction arable lands - 78 hectares; removing from consumption agricultural soils - 6,2 hectares; destruction forests - 47,5 hectares. In work the reasons of accidents on gas pipelines of different diameters are analyzed. So, for pipelines a diameter of 1220 mm by the reasons of accidents are: marriage of civil and erection works - 39, 1 %; outside corrosion - 35,9 %; mechanical damages - 9,4 %; defects of pipes - 6,2 %; defects of the factory equipment - 1,6 %; nature disasters and other reasons - 7,8 %. In work the results of risk analysis on a gas pipeline 'Kokui - Perm' are analysed. The gas pipeline 'Kokui - Perm' passes near 22 towns and countries, crosses 15 highways, 2 rail ways, 15 rivers. In work the concrete recommendations for management of risk and safety of the population are given. (author)

  7. Corrosion problems in light water nuclear reactors

    International Nuclear Information System (INIS)

    Berry, W.E.

    1984-01-01

    The corrosion problems encountered during the author's career are reviewed. Attention is given to the development of Zircaloys and attendant factors that affect corrosion; the caustic and chloride stress corrosion cracking (SCC) of austenitic stainless steel steam generator tubing; the qualification of Inconel Alloy 600 for steam generator tubing and the subsequent corrosion problem of secondary side wastage, caustic SCC, pitting, intergranular attack, denting, and primary side SCC; and SCC in weld and furnace sensitized stainless steel piping and internals in boiling water reactor primary coolants. Also mentioned are corrosion of metallic uranium alloy fuels; corrosion of aluminum and niobium candidate fuel element claddings; crevice corrosion and seizing of stainless steel journal-sleeve combinations; SCC of precipitation hardened and martensitic stainless steels; low temperature SCC of welded austenitic stainless steels by chloride, fluoride, and sulfur oxy-anions; and corrosion problems experienced by condensers

  8. Efficiency improvements in pipeline transportation systems. Technical report, Task 3

    Energy Technology Data Exchange (ETDEWEB)

    Banks, W. F.; Horton, J. H.

    1977-01-01

    This report identifies those potential energy-conservative pipeline innovations that are most energy- and cost-effective, and formulates recommendations for the R, D, and D programs needed to exploit those opportunities. From a candidate field of over twenty classes of efficiency improvements, eight systems are recommended for pursuit. Most of these possess two highly important attributes: large potential energy savings and broad applicability outside the pipeline industry. The R, D, and D program for each improvement and the recommended immediate next step are described. The eight programs recommended for pursuit are: gas-fired combined-cycle compressor station; internally cooled internal combustion engine; methanol-coal slurry pipeline; methanol-coal slurry-fired and coal-fired engines; indirect-fired coal-burning combined-cycle pump station; fuel-cycle pump station; internal coatings in pipelines; and drag-reducing additives in liquid pipelines.

  9. Latvijas gaze. Inspection of pipeline. Interim report. Cathodic protection, phase 2

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    1996-03-01

    The Sloka pipeline branch was constructed in 1966-67. Between 1976 and 1985 a number of leaks were detected. The majority of leaks, from chainage appr. 22 km to appr. 29 km, were reported to be caused by stray current induced corrosion. Latvijas Gaze has expressed specific concern as to whether more corrosion defects, though not yet detected, may cause potential risks for future leaks. It was hence agreed at the project meeting in Riga on October 19, 1995, that Balslev should conduct an intensive potential and gradient survey covering appr. 10 km of pipeline up to the Sloka end. The branch is appr. 30,5 km long, and runs from a T-branch on the main pipeline Riga - Lipeija (chainage 0 km) to Sloka (chainage 30,5 km). The diameter of the pipeline is 273 mm and the thickness of the steel is 8 mm. The pipeline is running parallel to a DC-electrified railway over the last appr. 3 km. The stray current from the railway collected on the pipeline has been returned to the railway via two diode drain points. Today only one drain point is active. Stray current (or even reverse current) may be the reason for the serious corrosion defects, cf. Corrosion Report 1985 from `the Leningrade Institute`. (JT)

  10. World pipeline work set for rapid growth

    International Nuclear Information System (INIS)

    Anon.

    1992-01-01

    This paper reports on international pipeline construction which has entered a fast-growth period, accelerated by the new political and economic realities around the world and increasing demand for natural gas, crude oil and refined petroleum products. Many projects are under way or in planning for completion in the mid- to late 1990s in Europe, South America, Asia and the Middle East. Pipeline And Gas Journal's projection calls for construction or other work on 30,700 miles of new natural gas, crude oil and refined products pipelines in the 1992-93 period outside Canada and the U.S. These projects will cost an estimated $30 billion-plus. Natural gas pipelines will comprise most of the mileage, accounting for almost 23,000 miles at an estimated cost of $26.3 billion. Products pipelines, planned or under construction, will add another 5,800 miles at a cost of $2.8 billion. Crude oil pipelines, at a minimum, will total 1,900 new miles at a cost of slightly under $1 billion

  11. 76 FR 53086 - Pipeline Safety: Safety of Gas Transmission Pipelines

    Science.gov (United States)

    2011-08-25

    ... DEPARTMENT OF TRANSPORTATION Pipeline and Hazardous Materials Safety Administration 49 CFR Part 192 [Docket No. PHMSA-2011-0023] RIN 2137-AE72 Pipeline Safety: Safety of Gas Transmission Pipelines AGENCY: Pipeline and Hazardous Materials Safety Administration (PHMSA), Department of Transportation (DOT...

  12. 76 FR 70953 - Pipeline Safety: Safety of Gas Transmission Pipelines

    Science.gov (United States)

    2011-11-16

    ... DEPARTMENT OF TRANSPORTATION Pipeline and Hazardous Materials Safety Administration 49 CFR Part 192 [Docket ID PHMSA-2011-0023] RIN 2137-AE72 Pipeline Safety: Safety of Gas Transmission Pipelines AGENCY: Pipeline and Hazardous Materials Safety Administration (PHMSA); DOT. ACTION: Advance notice of...

  13. Health, safety and environment risk assessment in gas pipelines by indexing method:case of Kermanshah Sanandaj oil pipeline

    Directory of Open Access Journals (Sweden)

    Y. Hamidi

    2009-10-01

    Full Text Available Background and AimsUsing pipelines for oil products transportation involves ranges of safety, health and environmental risks, this option however, is dominant with numerous  advantages. The purpose of this study was; relative risk assessment of abovementioned risk in Kermanshah-Sanandaj Oil Pipeline.MethodsThe method used in this study was Kent Muhlbauer method in which relative risk was assessed using third-party damage, corrosion, design, incorrect operations and leak impact  factor.ResultsOnce applying this method, collection of required data and performing needed experiments, scoring results showed 96 risk segments along the pipeline length in which lengths 100+860, 101+384 and 103+670 had relative risk scores 9.74, 9.82 and 9.91 respectively and therefore these segments were identified as focal risk points and priority for improvement actions.ConclusionRegarding importance of pipeline failure, inspection and regular patrol along the pipeline route, precise control of cathodic protection of pipeline and using communication technologies such as SCADA or optical fibers along the pipeline route were amongst the mostimportant control action suggested by the study.

  14. Pipeline Drag Reducers

    International Nuclear Information System (INIS)

    Marawan, H.

    2004-01-01

    Pipeline drag reducers have proven to be an extremely powerful tool in fluid transportation. High molecular weight polymers are used to reduce the frictional pressure loss ratio in crude oil pipelines, refined fuel and aqueous pipelines. Chemical structure of the main used pipeline drag reducers is one of the following polymers and copolymers classified according to the type of fluid to ; low density polyethylene, copolymer of I-hexane cross linked with divinyl benzene, polyacrylamide, polyalkylene oxide polymers and their copolymers, fluorocarbons, polyalkyl methacrylates and terpolymer of styrene, alkyl acrylate and acrylic acid. Drag reduction is the increase in pump ability of a fluid caused by the addition of small amounts of an additive to the fluid. The effectiveness of a drag reducer is normally expressed in terms of percent drag reduction. Frictional pressure loss in a pipeline system is a waste of energy and it costly. The drag reducing additive minimizes the flow turbulence, increases throughput and reduces the energy costs. The Flow can be increased by more than 80 % with existing assets. The effectiveness of the injected drag reducer in Mostorod to Tanta crude oil pipeline achieved 35.4 % drag reduction and 23.2 % flow increase of the actual performance The experimental application of DRA on Arab Petroleum Pipeline Company (Summed) achieved a flow increase ranging from 9-32 %

  15. Pollution from pipelines

    International Nuclear Information System (INIS)

    1991-01-01

    During the 1980s, over 3,900 spills from land-based pipelines released nearly 20 million gallons of oil into U.S. waters-almost twice as much as was released by the March 1989 Exxon Valdez oil spill. Although the Department of Transportation is responsible for preventing water pollution from petroleum pipelines, GAO found that it has not established a program to prevent such pollution. DOT has instead delegated this responsibility to the Coast Guard, which has a program to stop water pollution from ships, but not from pipelines. This paper reports that, in the absence of any federal program to prevent water pollution from pipelines, both the Coast Guard and the Environmental Protection Agency have taken steps to plan for and respond to oil spills, including those from pipelines, as required by the Clean Water Act. The Coast Guard cannot, however, adequately plan for or ensure a timely response to pipeline spills because it generally is unaware of specific locations and operators of pipelines

  16. High temperature pipeline design

    Energy Technology Data Exchange (ETDEWEB)

    Greenslade, J.G. [Colt Engineering, Calgary, AB (Canada). Pipelines Dept.; Nixon, J.F. [Nixon Geotech Ltd., Calgary, AB (Canada); Dyck, D.W. [Stress Tech Engineering Inc., Calgary, AB (Canada)

    2004-07-01

    It is impractical to transport bitumen and heavy oil by pipelines at ambient temperature unless diluents are added to reduce the viscosity. A diluted bitumen pipeline is commonly referred to as a dilbit pipeline. The diluent routinely used is natural gas condensate. Since natural gas condensate is limited in supply, it must be recovered and reused at high cost. This paper presented an alternative to the use of diluent to reduce the viscosity of heavy oil or bitumen. The following two basic design issues for a hot bitumen (hotbit) pipeline were presented: (1) modelling the restart problem, and, (2) establishing the maximum practical operating temperature. The transient behaviour during restart of a high temperature pipeline carrying viscous fluids was modelled using the concept of flow capacity. Although the design conditions were hypothetical, they could be encountered in the Athabasca oilsands. It was shown that environmental disturbances occur when the fluid is cooled during shut down because the ground temperature near the pipeline rises. This can change growing conditions, even near deeply buried insulated pipelines. Axial thermal loads also constrain the design and operation of a buried pipeline as higher operating temperatures are considered. As such, strain based design provides the opportunity to design for higher operating temperature than allowable stress based design methods. Expansion loops can partially relieve the thermal stress at a given temperature. As the design temperature increase, there is a point at which above grade pipelines become attractive options, although the materials and welding procedures must be suitable for low temperature service. 3 refs., 1 tab., 10 figs.

  17. Downhole corrosion mechanisms and mitigation strategies

    Energy Technology Data Exchange (ETDEWEB)

    McDougall, D. [Baker Hughes Canada, Calgary, AB (Canada)

    2010-07-01

    Pipeline corrosion refers to its deterioration because of a reaction with its environment. Although the physical condition of the metal at the anode initiates the corrosion process, it is the chemistry and composition of the electrolyte that controls the rate of the corrosion reaction and the severity of the corrosion. This presentation described the role of corrosion rate accelerators, with particular reference to dissolved gases such as oxygen, hydrogen sulfides and carbon dioxide, as well as pH levels, salinity, flow rate, temperature and presence of solids such as iron sulfides and sulfur. The effects of these accelerators were shown to be additive. Mitigation strategies include using materials such as resistant metal alloys or fiberglass, and applying coatings and chemical inhibitors. The importance of corrosion monitoring was also emphasized, with particular reference to the value of examining the number of corrosion related failures that have occurred over a fixed period of time. It was concluded that the ability to analyze samples of failed materials results in a better understanding of the cause of the failure, and is an integral part of designing any successful corrosion control program. tabs., figs.

  18. Trouble in the pipeline?

    Energy Technology Data Exchange (ETDEWEB)

    Snieckus, Darius

    2002-10-01

    The author provides a commentary on the political, economic, environmental and social problems facing the proposed 3 billion US dollars Baku-Ceyhan-Tbilisi export pipeline. The 1760 km long pipeline has been designed to carry 1 million b/d of crude oil from the Caspian Sea to Turkey's Mediterranean coast. The pipeline is being constructed by a BP-led consortium made up of Socar, Statoil, Unocal, TPAO, Eni, Itochu, Amerada Hess, TotalFinaElf and BP. (UK)

  19. Research on probabilistic assessment method based on the corroded pipeline assessment criteria

    International Nuclear Information System (INIS)

    Zhang Guangli; Luo, Jinheng; Zhao Xinwei; Zhang Hua; Zhang Liang; Zhang Yi

    2012-01-01

    Pipeline integrity assessments are performed using conventional deterministic approaches, even though there are many uncertainties about the parameters in the pipeline integrity assessment. In this paper, a probabilistic assessment method is provided for the gas pipeline with corrosion defects based on the current corroded pipe evaluation criteria, and the failure probability of corroded pipelines due to the uncertainties of loadings, material property and measurement accuracy is estimated using Monte-Carlo technique. Furthermore, the sensitivity analysis approach is introduced to rank the influence of various random variables to the safety of pipeline. And the method to determine the critical defect size based on acceptable failure probability is proposed. Highlights: ► The folias factor in pipeline corrosion assessment methods was analyzed. ► The probabilistic method was applied in corrosion assessment methods. ► The influence of assessment variables to the reliability of pipeline was ranked. ► The acceptable failure probability was used to determine the critical defect size.

  20. Mechanism of selective corrosion in electrical resistance seam welded carbon steel pipe

    Energy Technology Data Exchange (ETDEWEB)

    Lopez Fajardo, Pedro; Godinez Salcedo, Jesus; Gonzalez Velasquez, Jorge L. [Instituto Politecnico Nacional, Mexico D.F., (Mexico). Escuela Superior de Ingenieria Quimica e Industrias Extractivas. Dept. de Ingenieria Metalurgica

    2009-07-01

    In this investigation the studies of the mechanism of selective corrosion in electrical resistance welded (ERW) carbon steel pipe was started. Metallographic characterizations and evaluations for inclusions were performed. The susceptibility of ERW pipe to selective corrosion in sea water (NACE 1D182, with O{sub 2} or CO{sub 2} + H{sub 2}S) was studied by the stepped potential Potentiostatic electrochemical test method in samples of 1 cm{sup 3} (ASTM G5) internal surface of the pipe (metal base-weld). The tests were looking for means for predicting the susceptibility of ERW pipe to selective corrosion, prior to placing the pipeline in service. Manganese sulfide inclusions are observed deformed by the welding process and they are close to the weld centerline. A slight decarburization at the weld line is observed, and a distinct out bent fiber pattern remains despite the post-weld seam annealing. The microstructure of the weld region consists of primarily polygonal ferrite grains mixed with small islands of pearlite. It is possible to observe the differences of sizes of grain of the present phases in the different zones. Finally, scanning electron microscopic observation revealed that the corrosion initiates with the dissolution of MnS inclusions and with small crack between the base metal and ZAC. (author)

  1. An overview of erosion corrosion models and reliability assessment for corrosion defects in piping system

    International Nuclear Information System (INIS)

    Srividya, A.; Suresh, H.N.; Verma, A.K.; Gopika, V.; Santosh

    2006-01-01

    Piping systems are part of passive structural elements in power plants. The analysis of the piping systems and their quantification in terms of failure probability is of utmost importance. The piping systems may fail due to various degradation mechanisms like thermal fatigue, erosion-corrosion, stress corrosion cracking and vibration fatigue. On examination of previous results, erosion corrosion was more prevalent and wall thinning is a time dependent phenomenon. The paper is intended to consolidate the work done by various investigators on erosion corrosion in estimating the erosion corrosion rate and reliability predictions. A comparison of various erosion corrosion models is made. The reliability predictions based on remaining strength of corroded pipelines by wall thinning is also attempted. Variables in the limit state functions are modelled using normal distributions and Reliability assessment is carried out using some of the existing failure pressure models. A steady state corrosion rate is assumed to estimate the corrosion defect and First Order Reliability Method (FORM) is used to find the probability of failure associated with corrosion defects over time using the software for Component Reliability evaluation (COMREL). (author)

  2. Chechnya: the pipeline front

    Energy Technology Data Exchange (ETDEWEB)

    Anon,

    1999-11-01

    This article examines the impact of the Russian campaign against Chechnya on projects for oil and gas pipelines from the new Caspian republics, which are seeking financial support. Topics discussed include the pipeline transport of oil from Azerbaijan through Chechnya to the Black Sea, the use of oil money to finance the war, the push for non-Russian export routes, the financing of pipelines, the impact of the war on the supply of Russian and Turkmenistan gas to Turkey, the proposed construction of the Trans Caspian pipeline, the weakening of trust between Russia and its neighbours, and the potential for trans Caucasus republics to look to western backers due to the instability of the North Caucasus. (UK)

  3. National Pipeline Mapping System

    Data.gov (United States)

    Department of Transportation — The NPMS Public Map Viewer allows the general public to view maps of transmission pipelines, LNG plants, and breakout tanks in one selected county. Distribution and...

  4. The Winfrith effluent pipeline

    International Nuclear Information System (INIS)

    Palmer, G.H.

    1959-11-01

    The paper describes the preparatory work leading up to the design of the Winfrith pipeline. Details of the existing system are given and some information on the predicted safe levels of radio-active discharge. (author)

  5. NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

    Science.gov (United States)

    Calle, Luz Marina

    2015-01-01

    The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in North America. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the highly corrosive hydrochloric acid (HCl) generated by the solid rocket boosters (SRBs). Numerous failures at the launch pads are caused by corrosion. The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. NASA has over fifty years of experience dealing with unexpected failures caused by corrosion and has developed expertise in corrosion control in the launch and other environments. The Corrosion Technology Laboratory at KSC evolved, from what started as an atmospheric exposure test site near NASAs launch pads, into a capability that provides technical innovations and engineering services in all areas of corrosion for NASA, external partners, and customers.This paper provides a chronological overview of NASAs role in anticipating, managing, and preventing corrosion in highly corrosive environments. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

  6. Pipelines in power plants

    International Nuclear Information System (INIS)

    Oude-Hengel, H.H.

    1978-01-01

    Since the end of the Sixties, steam-transporting pipelines are given great attention, as pipeline components often fail, partially even long before their designed operation time is over. Thus, experts must increasingly deal with questions of pipelines and their components. Design and calculation, production and operation of pipelines are included in the discussion. Within the frame of this discussion, planners, producers, operators, and technical surveillance personnel must be able to offer a homogenous 'plan for assuring the quality of pipelines' in fossil and nuclear power plants. This book tries to make a contribution to this topic. 'Quality assuring' means efforts made for meeting the demands of quality (reliability). The book does not intend to complete with well-known manuals, as for as a complete covering of the topic is concerned. A substantial part of its sections serves to show how quality assurance of pipelines can be at least partially obtained by surveillance measures beginning with the planning, covering the production, and finally accompanying the operation. There is hardly need to mention that the sort of planning, production, and operation has an important influence on the quality. This is why another part of the sections contain process aspects from the view of the planners, producers, and operators. (orig.) [de

  7. Pipelines to eastern Canada

    International Nuclear Information System (INIS)

    Otsason, J.

    1998-01-01

    This presentation focused on four main topics: (1) the existing path of pipelines to eastern Canada, (2) the Chicago hub, (3) transport alternatives, and (4) the Vector Pipeline' expansion plans. In the eastern Canadian market, TransCanada Pipelines dominates 96 per cent of the market share and is effectively immune to expansion costs. Issues regarding the attractiveness of the Chicago hub were addressed. One attractive feature is that the Chicago hub has access to multiple supply basins including western Canada, the Gulf Coast, the mid-continent, and the Rockies. Regarding Vector Pipelines' future plans, the company proposes to construct 343 miles of pipeline from Joliet, Illinois to Dawn, Ontario. Project description included discussion of some of the perceived advantages of this route, namely, extensive storage in Michigan and south-western Ontario, the fact that the proposed pipeline traverses major markets which would mitigate excess capacity concerns, arbitrage opportunities, cost effective expansion capability reducing tolls, and likely lower landed costs in Ontario. Project schedule, costs, rates and tariffs are also discussed. tabs., figs

  8. Corrosion in airframes

    OpenAIRE

    PETROVIC ZORAN C.

    2016-01-01

    The introductory chapter provides a brief reference to the issue of corrosion and corrosion damage to aircraft structures. Depending on the nature and dimensions of this non uniformity, three different categories of corrosion are defined: uniform, selective and localized corrosion. The following chapters present the forms of corrosion that can occur in three defined categories of corrosion. Conditions that cause certain types of corrosion in various corrosive environments are discussed. Examp...

  9. Leak in spiral weld in a 16 inches gas pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Fazzini, Pablo G; Bona, Jeremias de [GIE S.A., Mar del Plata (Argentina); Otegui, Jose L [University of Mar del Plata (Argentina)

    2009-07-01

    This paper discusses a failure analysis after a leak in the spiral weld of a 16 inches natural gas pipeline, in service since 1974. The leak was the result of the coalescence of two different defects, on each surface of the pipe wall, located in the center of the inner cord of the helical DSAW weld. Fractographic and metallographic studies revealed that the leak was a combination of three conditions. During fabrication of the pipe, segregation in grain boundary grouped in mid weld. During service, these segregations underwent a process of selective galvanic corrosion. One of these volumetric defects coincided with a tubular pore in the outer weld. Pigging of the pipeline in 2005 for cleaning likely contributed to the increase of the leak flow, when eliminating corrosion product plugs. Although these defects are likely to repeat, fracture mechanics shows that a defect of this type is unlikely to cause a blowout. (author)

  10. A study on detection of internal defects of pressure vessel by digital shearography

    International Nuclear Information System (INIS)

    Kang, Young Jun; Park, Sung Tae; Lee, Hae Moo; Nam, Seung Hun

    1999-01-01

    Pipelines in power plants, nuclear facilities and chemical industries are often affected by corrosion effects. The inspection of internal defects of these pipelines is important to guarantee safe operational condition. Conventional NDT methods have been taken relatively much time, money, and manpower because of performing as the method of contact with objects to be inspected. Digital shearography is a laser-based optical method which allows full-field observation of surface displacement derivatives. This method has many advantages in practical use, such as low sensitivity to environmental noise, simple optical configuration and real time measurement. Therefore it is a good method to use for detecting internal defects. In this paper, the experiment was performed with some pressure vessels which has different internal cracks. We detected internal cracks of the pressure vessels at a real time and evaluated qualitatively these results. We also performed qualitative measurement of shearo fringe by using phase shifting method.

  11. Statistical characterization of pitting corrosion process and life prediction

    International Nuclear Information System (INIS)

    Sheikh, A.K.; Younas, M.

    1995-01-01

    In order to prevent corrosion failures of machines and structures, it is desirable to know in advance when the corrosion damage will take place, and appropriate measures are needed to mitigate the damage. The corrosion predictions are needed both at development as well as operational stage of machines and structures. There are several forms of corrosion process through which varying degrees of damage can occur. Under certain conditions these corrosion processes at alone and in other set of conditions, several of these processes may occur simultaneously. For a certain type of machine elements and structures, such as gears, bearing, tubes, pipelines, containers, storage tanks etc., are particularly prone to pitting corrosion which is an insidious form of corrosion. The corrosion predictions are usually based on experimental results obtained from test coupons and/or field experiences of similar machines or parts of a structure. Considerable scatter is observed in corrosion processes. The probabilities nature and kinetics of pitting process makes in necessary to use statistical method to forecast the residual life of machine of structures. The focus of this paper is to characterization pitting as a time-dependent random process, and using this characterization the prediction of life to reach a critical level of pitting damage can be made. Using several data sets from literature on pitting corrosion, the extreme value modeling of pitting corrosion process, the evolution of the extreme value distribution in time, and their relationship to the reliability of machines and structure are explained. (author)

  12. AC-Induced Bias Potential Effect on Corrosion of Steels

    Science.gov (United States)

    2009-02-05

    induction, variable conduction Experimental Setup Super- martensitic stainless steel composition Analysis: C Mn Si Cr Ni Mo Cu N Typical 13 Cr ɘ.01 0.6... stainless steel used in pipelines. •Low carbon (ɘ.01): allows the formation of a “soft” martensite that is more resistant than standard martensitic ...Proposed AC Corrosion Models  AC Simulated Corrosion testing  Stainless steel pipe and coating  Cathodic protection  Experimental Setup  Preliminary

  13. Technical Aspect on Procedure of Gamma-Ray Pipeline Inspection

    International Nuclear Information System (INIS)

    Rasif Mohd Zain; Ainul Mardhiah Terry; Norman Shah Dahing

    2015-01-01

    The main problems happen in industrial pipelines are deposit build-up, blockage, corrosion and erosion. These effects will give a constraint in transporting refined products to process or production points and cause a major problem in production. One of the techniques to inspect the problem is using gamma-ray pipe scans. The principle of the technique is gamma-ray absorption technique. In this paper describes on the technical aspect to perform the pipe inspection in laboratory work. (author)

  14. Energy geopolitics and Iran-Pakistan-India gas pipeline

    International Nuclear Information System (INIS)

    Verma, Shiv Kumar

    2007-01-01

    With the growing energy demands in India and its neighboring countries, Iran-Pakistan-India (IPI) gas pipeline assumes special significance. Energy-deficient countries such as India, China, and Pakistan are vying to acquire gas fields in different parts of the world. This has led to two conspicuous developments: first, they are competing against each other and secondly, a situation is emerging where they might have to confront the US and the western countries in the near future in their attempt to control energy bases. The proposed IPI pipeline is an attempt to acquire such base. However, Pakistan is playing its own game to maximize its leverages. Pakistan, which refuses to establish even normal trading ties with India, craves to earn hundreds of millions of dollars in transit fees and other annual royalties from a gas pipeline which runs from Iran's South Pars fields to Barmer in western India. Pakistan promises to subsidize its gas imports from Iran and thus also become a major forex earner. It is willing to give pipeline related 'international guarantees' notwithstanding its record of covert actions in breach of international law (such as the export of terrorism) and its reluctance to reciprocally provide India what World Trade Organization (WTO) rules obligate it to do-Most Favored Nation (MFN) status. India is looking at the possibility of using some set of norms for securing gas supply through pipeline as the European Union has already initiated a discussion on the issue. The key point that is relevant to India's plan to build a pipeline to source gas from Iran relates to national treatment for pipeline. Under the principle of national treatment which also figures in relation to foreign direct investment (FDI), the country through which a pipeline transits should provide some level of security to the transiting pipeline as it would have provided to its domestic pipelines. This paper will endeavor to analyze, first, the significance of this pipeline for India

  15. Energy geopolitics and Iran-Pakistan-India gas pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Verma, Shiv Kumar [Political Geography Division, Center for International Politics, Organization and Disarmament, School of International Studies, Jawaharlal Nehru University, New Delhi 110067 (India)

    2007-06-15

    With the growing energy demands in India and its neighboring countries, Iran-Pakistan-India (IPI) gas pipeline assumes special significance. Energy-deficient countries such as India, China, and Pakistan are vying to acquire gas fields in different parts of the world. This has led to two conspicuous developments: first, they are competing against each other and secondly, a situation is emerging where they might have to confront the US and the western countries in the near future in their attempt to control energy bases. The proposed IPI pipeline is an attempt to acquire such base. However, Pakistan is playing its own game to maximize its leverages. Pakistan, which refuses to establish even normal trading ties with India, craves to earn hundreds of millions of dollars in transit fees and other annual royalties from a gas pipeline which runs from Iran's South Pars fields to Barmer in western India. Pakistan promises to subsidize its gas imports from Iran and thus also become a major forex earner. It is willing to give pipeline related 'international guarantees' notwithstanding its record of covert actions in breach of international law (such as the export of terrorism) and its reluctance to reciprocally provide India what World Trade Organization (WTO) rules obligate it to do-Most Favored Nation (MFN) status. India is looking at the possibility of using some set of norms for securing gas supply through pipeline as the European Union has already initiated a discussion on the issue. The key point that is relevant to India's plan to build a pipeline to source gas from Iran relates to national treatment for pipeline. Under the principle of national treatment which also figures in relation to foreign direct investment (FDI), the country through which a pipeline transits should provide some level of security to the transiting pipeline as it would have provided to its domestic pipelines. This paper will endeavor to analyze, first, the significance of this pipeline for India

  16. System for the sealing of containers and pipelines, especially in nuclear power plants

    Energy Technology Data Exchange (ETDEWEB)

    Gross, R

    1976-01-22

    In order to seal containers and pipelines especially in nuclear power plants, it is suggested to incorporate hollow bodies of an elastic material in the pipeline connections which can be blown up by pressure-gas and which are placed for sealing on the inner walls of the pipe. During a longer shutdown, system parts can thus be protected from corrosion. Various forms of such cavities are shown in design examples. The sealed sections can be filled with inert gas (nitrogen).

  17. Degradation of aged plants by corrosion: 'Long cell action' in unresolved corrosion issues

    International Nuclear Information System (INIS)

    Saji, Genn

    2009-01-01

    In a series of previously published papers the author has identified that 'long cell action' corrosion plays a pivotal role in practically all unresolved corrosion issues for all types of nuclear power plants (e.g. PWR/VVER, BWR/RBMK and CANDU). Some of these unresolved issues are IGSCC, PWSCC, AOA and FAC (erosion-corrosion). In conventional corrosion science it is well established that 'long cell action' can seriously accelerate or suppress the local cell corrosion activities. Although long cell action is another fundamental mechanism of corrosion, especially in a 'soil corrosion' arena, potential involvement of this corrosion process has never been studied in nuclear and fossil power plants as far as the author has been able to establish. The author believes that the omission of this basic corrosion mechanism is the root cause of practically all un-resolved corrosion issues. In this paper, the author further elaborated on his assessment to other key corrosion issues, e.g. steam generator and turbine corrosion issues, while briefly summarizing previous discussions for completeness purposes, as well as introducing additional experimental and theoretical evidence of this basic corrosion mechanism. Due to the importance of this potential mechanism the author is calling for institutional review activities and further verification experiments in the form of a joint international project.

  18. Corrosion protection with eco-friendly inhibitors

    Science.gov (United States)

    Shahid, Muhammad

    2011-12-01

    Corrosion occurs as a result of the interaction of a metal with its environment. The extent of corrosion depends on the type of metal, the existing conditions in the environment and the type of aggressive ions present in the medium. For example, CO3-2 and NO-3 produce an insoluble deposit on the surface of iron, resulting in the isolation of metal and consequent decrease of corrosion. On the other hand, halide ions are adsorbed selectively on the metal surface and prevent formation of the oxide phase on the metal surface, resulting in continuous corrosion. Iron, aluminum and their alloys are widely used, both domestically and industrially. Linear alkylbenzene and linear alkylbenzene sulfonate are commonly used as detergents. They have also been found together in waste water. It is claimed that these chemicals act as inhibitors for stainless steel and aluminum. Release of toxic gases as a result of corrosion in pipelines may lead in certain cases to air pollution and possible health hazards. Therefore, there are two ways to look at the relationship between corrosion and pollution: (i) corrosion of metals and alloys due to environmental pollution and (ii) environmental pollution as a result of corrosion protection. This paper encompasses the two scenarios and possible remedies for various cases, using 'green' inhibitors obtained either from plant extracts or from pharmaceutical compounds. In the present study, the effect of piperacillin sodium as a corrosion inhibitor for mild steel was investigated using a weight-loss method as well as a three-electrode dc electrochemical technique. It was found that the corrosion rate decreased as the concentration of the inhibitor increased up to 9×10-4 M 93% efficiency was exhibited at this concentration.

  19. LNG transport through pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Pfund, P; Philipps, A

    1975-01-01

    LNG pipelines could help solve some peakshaving problems if operated in conjunction with other facilities that could use the LNG cold recovered during regasification. In some areas at present, LNG is delivered by tanker and regasified near the terminal for transmission through conventional gas pipelines. In other places, utilities liquefy natural gas for easy storage for later peakshaving use. The only chance to avoid the second expensive liquefaction step would be to convey imported LNG through a suitable designed LNG pipeline. The technical problems involved in LNG pipeline construction have basically been solved in recent years, but those pipelines actually constructed have been only short ones. To be economically justified, long-distance LNG lines require additional credit, which could be obtained by selling the LNG cold recovered during regasification to industrial users located in or near the points of gas consumption. Technical details presented cover the pipe material, stress relief, steel composition, pressure enthalpy, bellows-type expansion joints, and mechanical and thermal insulation.

  20. Water level detection pipeline

    International Nuclear Information System (INIS)

    Koshikawa, Yukinobu; Imanishi, Masatoshi; Niizato, Masaru; Takagi, Masahiro

    1998-01-01

    In the present invention, water levels of a feedwater heater and a drain tank in a nuclear power plant are detected at high accuracy. Detection pipeline headers connected to the upper and lower portions of a feedwater heater or a drain tank are connected with each other. The connection line is branched at appropriate two positions and an upper detection pipeline and a lower detection pipeline are connected thereto, and a gauge entrance valve is disposed to each of the detection pipelines. A diaphragm of a pressure difference generator is connected to a flange formed to the end portion. When detecting the change of water level in the feedwater heater or the drain tank as a change of pressure difference, gauge entrance valves on the exit side of the upper and lower detection pipelines are connected by a connection pipe. The gauge entrance valve is closed, a tube is connected to the lower detection pipe to inject water to the diaphragm of the pressure difference generator passing through the connection pipe thereby enabling to calibrate the pressure difference generator. The accuracy of the calibration of instruments is improved and workability thereof upon flange maintenance is also improved. (I.S.)

  1. Corrosion inhibition

    Energy Technology Data Exchange (ETDEWEB)

    Fisher, A O

    1965-12-29

    An acid corrosion-inhibiting composition consists essentially of a sugar, and an alkali metal salt selected from the group consisting of iodides and bromides. The weight ratio of the sugar to the alkali metal salt is between 2:1 and about 20,000:1. Also, a corrosion- inhibited phosphoric acid composition comprising at least about 20 wt% of phosphoric acid and between about 0.1 wt% and about 10 wt% of molasses, and between about 0.0005 wt% and about 1 wt% of potassium iodide. The weight ratio of molasses to iodide is greater than about 2:1. (11 claims)

  2. 49 CFR 195.573 - What must I do to monitor external corrosion control?

    Science.gov (United States)

    2010-10-01

    ... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.573 What must I do to... 49 Transportation 3 2010-10-01 2010-10-01 false What must I do to monitor external corrosion control? 195.573 Section 195.573 Transportation Other Regulations Relating to Transportation (Continued...

  3. 49 CFR 195.583 - What must I do to monitor atmospheric corrosion control?

    Science.gov (United States)

    2010-10-01

    ... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Corrosion Control § 195.583 What must I do to... 49 Transportation 3 2010-10-01 2010-10-01 false What must I do to monitor atmospheric corrosion control? 195.583 Section 195.583 Transportation Other Regulations Relating to Transportation (Continued...

  4. Pipelines. Economy's veins; Pipelines. Adern der Wirtschaft

    Energy Technology Data Exchange (ETDEWEB)

    Feizlmayr, Adolf; Goestl, Stefan [ILF Beratende Ingenieure, Muenchen (Germany)

    2011-02-15

    According to the existing prognoses more than 1 million km of gas pipelines, oil pipelines and water pipelines are built up to the year 2030. The predominant portion is from gas pipelines. The safe continued utilization of the aging pipelines is a large challenge. In addition, the diagnostic technology, the evaluation and risk assessment have to be developed further. With the design of new oil pipelines and gas pipelines, aspects of environmental protection, the energy efficiency of transport and thus the emission reduction of carbon dioxide, the public acceptance and the market strategy of the exporters gain in importance. With the offshore pipelines one soon will exceed the present border of 2,000 m depth of water and penetrate into larger sea depths.

  5. APPLIED OF IMPRESSED CURRENT CATHODIC PROTECTION DESIGN FOR FUEL PIPELINE NETWORK AT NAVAL BASE

    Directory of Open Access Journals (Sweden)

    k. Susilo

    2017-06-01

    Full Text Available Indonesian Navy (TNI AL is the main component for Maritime Security and Defence. Because of that, TNI AL needs Indonesian Warship (KRI to covered Maritime area. The main requirement from KRI is fulfilled by demand. To pock of fuel demand from KRI at Naval Base, it needs a new pipeline of fuel distribution network system. The pipeline network system used for maximum lifetime must be protected from corrosion. Basically, there are five methods of corrosion control such as change to a more suitable material, modification to the environment, use of protective coating, design modification to the system or component, and the application of cathodic or anodic protection. Cathodic protection for pipeline available in two kinds, namely Sacrifice Anode and Impressed Current Cathodic Protection (ICCP. This paper makes analysis from design of Impressed Current Cathodic Protection and total current requirement in the method. This paper showed both experimental from speciment test and theoritical calculation. The result showed that design of Impressed Current Cathodic Protection on fuel distribution pipeline network system requires voltage 33,759 V(DC, protection current 6,6035 A(DC by theoritical calculation and 6,544 A(DC from pipeline specimen test, with 0,25 mpy for corrosion rate. Transformer Rectifier design needs requirements 45 V with 10 A for current. This research result can be made as literature and standardization for Indonesian Navy in designing the Impressed Current Cathodic Protection for fuel distribution pipeline network system.

  6. 77 FR 34123 - Pipeline Safety: Public Meeting on Integrity Management of Gas Distribution Pipelines

    Science.gov (United States)

    2012-06-08

    ... DEPARTMENT OF TRANSPORTATION Pipeline and Hazardous Materials Safety Administration [Docket No. PHMSA-2012-0100] Pipeline Safety: Public Meeting on Integrity Management of Gas Distribution Pipelines AGENCY: Office of Pipeline Safety, Pipeline and Hazardous Materials Safety Administration, DOT. ACTION...

  7. 76 FR 29333 - Pipeline Safety: Meetings of the Technical Pipeline Safety Standards Committee and the Technical...

    Science.gov (United States)

    2011-05-20

    ... DEPARTMENT OF TRANSPORTATION Pipeline and Hazardous Materials Safety Administration [Docket No... Technical Hazardous Liquid Pipeline Safety Standards Committee AGENCY: Pipeline and Hazardous Materials... for natural gas pipelines and for hazardous liquid pipelines. Both committees were established under...

  8. Reliability evaluation of oil pipelines operating in aggressive environment

    Science.gov (United States)

    Magomedov, R. M.; Paizulaev, M. M.; Gebel, E. S.

    2017-08-01

    In connection with modern increased requirements for ecology and safety, the development of diagnostic services complex is obligatory and necessary enabling to ensure the reliable operation of the gas transportation infrastructure. Estimation of oil pipelines technical condition should be carried out not only to establish the current values of the equipment technological parameters in operation, but also to predict the dynamics of changes in the physical and mechanical characteristics of the material, the appearance of defects, etc. to ensure reliable and safe operation. In the paper, existing Russian and foreign methods for evaluation of the oil pipelines reliability are considered, taking into account one of the main factors leading to the appearance of crevice in the pipeline material, i.e. change the shape of its cross-section, - corrosion. Without compromising the generality of the reasoning, the assumption of uniform corrosion wear for the initial rectangular cross section has been made. As a result a formula for calculation the probability of failure-free operation was formulated. The proposed mathematical model makes it possible to predict emergency situations, as well as to determine optimal operating conditions for oil pipelines.

  9. Beyond the pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Barnsley, J.; Ellis, D.; McIntosh, J.

    1979-12-01

    A study was conducted on the lives of women and their families in Fort Nelson, British Columbia, and Whitehorse, Yukon Territory, two communities which are to be affected by the proposed construction of the Alaska Highway gas pipeline. The womens' socio-economic concerns resulting from the proposed construction were examined by means of interviews with samples of women living in the two communities. Results from the study include descriptions of the communities and their basic services, community planning and housing, women's work in the home and for wages, and the perceived impact of the pipeline on such matters as employment, social services, living costs, business, housing, crime, and the overall community. Recommendations are made to improve the planning process for the pipeline to include the taking into account of womens' needs in such areas as training, health care, housing, and community services. 213 refs., 4 figs., 2 tabs.

  10. CPL: Common Pipeline Library

    Science.gov (United States)

    ESO CPL Development Team

    2014-02-01

    The Common Pipeline Library (CPL) is a set of ISO-C libraries that provide a comprehensive, efficient and robust software toolkit to create automated astronomical data reduction pipelines. Though initially developed as a standardized way to build VLT instrument pipelines, the CPL may be more generally applied to any similar application. The code also provides a variety of general purpose image- and signal-processing functions, making it an excellent framework for the creation of more generic data handling packages. The CPL handles low-level data types (images, tables, matrices, strings, property lists, etc.) and medium-level data access methods (a simple data abstraction layer for FITS files). It also provides table organization and manipulation, keyword/value handling and management, and support for dynamic loading of recipe modules using programs such as EsoRex (ascl:1504.003).

  11. Northern pipelines : backgrounder

    International Nuclear Information System (INIS)

    2002-04-01

    Most analysts agree that demand for natural gas in North America will continue to grow. Favourable market conditions created by rising demand and declining production have sparked renewed interest in northern natural gas development. The 2002 Annual Energy Outlook forecasted U.S. consumption to increase at an annual average rate of 2 per cent from 22.8 trillion cubic feet to 33.8 TCF by 2020, mostly due to rapid growth in demand for electric power generation. Natural gas prices are also expected to increase at an annual average rate of 1.6 per cent, reaching $3.26 per thousand cubic feet in 2020. There are currently 3 proposals for pipelines to move northern gas to US markets. They include a stand-alone Mackenzie Delta Project, the Alaska Highway Pipeline Project, and an offshore route that would combine Alaskan and Canadian gas in a pipeline across the floor of the Beaufort Sea. Current market conditions and demand suggest that the projects are not mutually exclusive, but complimentary. The factors that differentiate northern pipeline proposals are reserves, preparedness for market, costs, engineering, and environmental differences. Canada has affirmed its role to provide the regulatory and fiscal certainty needed by industry to make investment decisions. The Government of the Yukon does not believe that the Alaska Highway Project will shut in Mackenzie Delta gas, but will instead pave the way for development of a new northern natural gas industry. The Alaska Highway Pipeline Project will bring significant benefits for the Yukon, the Northwest Territories and the rest of Canada. Unresolved land claims are one of the challenges that has to be addressed for both Yukon and the Northwest Territories, as the proposed Alaska Highway Pipeline will travel through traditional territories of several Yukon first Nations. 1 tab., 4 figs

  12. Corrosion inhibitors

    International Nuclear Information System (INIS)

    El Ashry, El Sayed H.; El Nemr, Ahmed; Esawy, Sami A.; Ragab, Safaa

    2006-01-01

    The corrosion inhibition efficiencies of some triazole, oxadiazole and thiadiazole derivatives for steel in presence of acidic medium have been studied by using AM1, PM3, MINDO/3 and MNDO semi-empirical SCF molecular orbital methods. Geometric structures, total negative charge on the molecule (TNC), highest occupied molecular energy level (E HOMO ), lowest unoccupied molecular energy level (E LUMO ), core-core repulsion (CCR), dipole moment (μ) and linear solvation energy terms, molecular volume (V i ) and dipolar-polarization (π *), were correlated to corrosion inhibition efficiency. Four equations were proposed to calculate corrosion inhibition efficiency. The agreement with the experimental data was found to be satisfactory; the standard deviations between the calculated and experimental results ranged between ±0.03 and ±4.18. The inhibition efficiency was closely related to orbital energies (E HOMO and E LUMO ) and μ. The correlation between quantum parameters and experimental inhibition efficiency has been validated by single point calculations for the semi-empirical AM1 structures using B3LYP/6-31G** as a higher level of theory. The proposed equations were applied to predict the corrosion inhibition efficiency of some related structures to select molecules of possible activity from a presumable library of compounds

  13. Preceedings of the International Congress (12th), Corrosion Control for Low-Cost Reliability, Held in Houston, Texas on September 19 -24, 1993. Volume 3A. Corrosion: Specific Issues.

    Science.gov (United States)

    1993-09-24

    corrosion fatigue damage accumulation. The density of microcracks, their influence on the stability of the passive layer, their ability to micropropagation ...software includes the nucleation of microcracks, their micropropagation and their coalescence at the specimen surface. At the beginning, a random number...surface micropropagation threshold (particularly to cross grain boundaries), the kinetics of propagation and then the crack velocity at the surface and

  14. Effect of Inhibitors on Weld Corrosion under Sweet Conditions Using Flow Channel

    OpenAIRE

    Khaled Alawadhi; Abdulkareem Aloraier; Suraj Joshi; Jalal Alsarraf

    2014-01-01

    The aim of this paper is to compare the effectiveness and electrochemical behavior of typical oilfield corrosion inhibitors with previous oilfield corrosion inhibitors under the same electrochemical techniques to control preferential weld corrosion of X65 pipeline steel in artificial seawater saturated with carbon dioxide at a pressure of one bar. A secondary aim is to investigate the conditions under which current reversal takes place. A flow channel apparatus was used in the laboratory to s...

  15. Assessment of scale formation and corrosion of drinking water supplies in Ilam city (Iran)

    OpenAIRE

    Zabihollah Yousefi; Farzad Kazemi; Reza Ali Mohammadpour

    2016-01-01

    Background: Scaling and corrosion are the two most important indexes in water quality evaluation. Pollutants are released in water due to corrosion of pipelines. The aim of this study is to assess the scale formation and corrosion of drinking water supplies in Ilam city (Iran). Methods: This research is a descriptive and cross-sectional study which is based on the 20 drinking water sources in Ilam city. Experiments were carried out in accordance with the Water and Wastewater Co. ...

  16. Detection blockages and valve statues in natural gas pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Dawson, Karl; Short, Gordon; Wang, Xuesong [Pipeline Engineering Ltd, North Yorkshire, (United Kingdom); Lennox, Barry; Lewis, Keith; Turner, John [University of Manchester, Manchester, (United Kingdom); Lewis, Chris [BP exploration, Aberdeen, (United Kingdom)

    2010-07-01

    Detecting features in pipelines containing flowing gas is difficult. This paper investigated a patented acoustic reflectometry technique for detecting defects in gas pipelines. The basic concept of this technique is to inject a pulse of sound into a pipeline and then measure the reflections produced while the signal travels along the length of the pipe. A modification in the internal section of the pipe will produce a reflection which, given with the speed of sound in the gas within the pipeline, provides the location of the feature. Laboratory tests on a 16m rigid PVC pipe and two field trials were undertaken to test this new method. The results showed that acoustic reflectometry can be used to identify features resulting from blockages and leakages. The field tests demonstrated that the method is capable of surveying both small and large diameter pipelines with lengths up to 10 km.

  17. Diagnosing in building main pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Telegin, L.G.; Gorelov, A.S.; Kurepin, B.N.; Orekhov, V.I.; Vasil' yev, G.G.; Yakovlev, Ye. I.

    1984-01-01

    General principles are examined for technical diagnosis in building main pipelines. A technique is presented for diagnosis during construction, as well as diagnosis of the technical state of the pipeline-construction machines and mechanisms. The survey materials could be used to set up construction of main pipelines.

  18. Richards Bay effluent pipeline

    CSIR Research Space (South Africa)

    Lord, DA

    1986-07-01

    Full Text Available of major concern identified in the effluent are the large volume of byproduct calcium sulphate (phosphogypsum) which would smother marine life, high concentrations of fluoride highly toxic to marine life, heavy metals, chlorinated organic material... ........................ 9 THE RICHARDS BAY PIPELINE ........................................ 16 Environmental considerations ................................... 16 - Phosphogypsum disposal ................................... 16 - Effects of fluoride on locally occurring...

  19. Central oxygen pipeline failure

    African Journals Online (AJOL)

    surgical intensive care unit (ICU), with two patients on full ventilation and ... uncertainty around the cause of the failure and the restoration, .... soon as its level also falls below three tons. Should ... (properly checked and closed prior to each anaesthetic). ... in use at the time of the central oxygen pipeline failure at Tygerberg.

  20. Characteristics of operating pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Gallyamov, A K; Armenskii, E A; Gimaev, R G; Mastobaev, B N; Shammazov, A M

    1977-04-01

    The interval in pressure changes according to operational data for the Kamennyi Log--Perm oil pipeline was determined with the aid of the pattern identification method. This has made it possible to determine pressure changes in the operational process. 2 references, 1 table.

  1. Transient cavitation in pipelines

    NARCIS (Netherlands)

    Kranenburg, C.

    1974-01-01

    The aim of the present study is to set up a one-dimensional mathematical model, which describes the transient flow in pipelines, taking into account the influence of cavitation and free gas. The flow will be conceived of as a three-phase flow of the liquid, its vapour and non-condensible gas. The

  2. Research on pipeline leak detection method based on pressure and dynamic pressure

    Energy Technology Data Exchange (ETDEWEB)

    Wang, Likun; Xiong, Min; Zhao, Jinyun; Wang, Hongchao; Xu, Bin; Yu, DongLiang; Sun, Yi; Cai, Yongjun [RnD center of PetroChina Pipeline Company, Langfang, Hebei, (China)

    2010-07-01

    Pipeline leakages are very frequent and need to be detected as fast as possible to avoid safety and environment issues. Many leakage detection processes have been developed. Acoustic wave methods based on static pressure and dynamic pressure are both used for pipeline leakage detection. This study investigated a new pipeline leak detection method based on joint pressure and dynamic pressure. A dynamic pressure transmitter was designed based on a piezoelectric dynamic pressure sensor. The study showed that the dynamic pressure signal should be used for pipeline leak detection with a quick-change in pipeline internal pressure, while the static pressure signal provides better results with a slow-change of pipeline internal pressure. The in-field results showed that the location error of dynamic pressure is reduced to 80 m with a leakage ratio of 0.6 % pipeline throughput.

  3. The Vulnerability Formation Mechanism and Control Strategy of the Oil and Gas Pipeline City

    Science.gov (United States)

    Chen, Y. L.; Han, L.

    2017-12-01

    Most of the pipelines of oil and gas pipelines in our country have been for more than 25 years. These pipes are buried underground and was difficult to daily test. In addition, it was vulnerable to environmental, corrosion and natural disasters, So there is a hidden nature of accidents. The rapid development of urbanization, population accumulation, dense building and insufficient safety range are all the reasons for the frequent accidents of oil and gas pipelines. Therefore, to appraise and know the safe condition of the city various regions oil and gas pipelines is vital significant. In order to ensure the safety of oil and gas pipeline city, this paper defines the connotation of oil and gas pipeline city vulnerability according to the previous research on vulnerability. Then from three perspectives of environment, structure and behavior, based on the analytical paradigm of “structure—vulnerability conduct—performance” about oil and gas, the influential indicators of vulnerable oil and gas pipelines were analysed, the vulnerability mechanism framework of Oil and gas pipeline city was also constructed. Finally, the paper proposed the regulating strategy of the vulnerability of the oil and gas pipeline city to decrease its vulnerability index, which can be realize the city’s vulnerability evaluation and provides new ideas for the sustainable development of the city.

  4. Non-destructive testing (NDT) of a segmental concrete bridge scheduled for demolition, with a focus on condition assessment and corrosion detection of internal tendons.

    Science.gov (United States)

    2017-05-01

    The service life and durability of prestressed concrete in bridges are vulnerable to corrosion damages due to many factors such as construction, material, and environment. To ensure public safety, it is important to inspect these structures and to de...

  5. Proceedings of the International Congress (12th), Corrosion Control for Low-Cost Reliability, Held in Houston, Texas on September 19 -24, 1993. Volume 6. Electric Power Industry

    Science.gov (United States)

    1993-09-24

    700 A. Perkins ........................................................................... 882 308 Dissolution and Precipitation Phenomena in...Ohsumi ............................... 4060 135 In-Situ Gravimetry of Corrosion of Iron Thin Films Combined with Surface Analytical Techniques M . Seo

  6. Corrosion Behaviour of New Zr Alloys

    DEFF Research Database (Denmark)

    Tolksdorf, E.

    1974-01-01

    Corrosion studies have indicated that the most promising replacements for Zicaloy-2 are ZrCrFe, ZrVFe and probably ZrNbTa, provided they are in their optimized condition. These alloys are conventionally manufactured alloys. An internally oxidized ZrMgO alloy is even superior, from the corrosion...

  7. The study of henna leaves extract as green corrosion inhibitor

    African Journals Online (AJOL)

    Chaudhari H.G and Vashi R.T

    2016-05-01

    May 1, 2016 ... Mild steel is widely used as constitutional material in many ... in produced water and was reported as a several concern in corrosion of mild steel pipeline in oil and .... Where R is gas constant and T is absolute temperature.

  8. Case histories of microbial induced corrosion

    Energy Technology Data Exchange (ETDEWEB)

    Birketveit, Oe.; Liengen, T.

    2006-03-15

    Recent years bacterial activity has caused process problems and corrosion on several of Hydro s installations in the North Sea. The process problems are related to iron sulphide formed in process equipment and increased oil in discharge water. The corrosion problem is seen in downstream pipelines made of carbon steel, where deposits and formation of biofilm cause the corrosion inhibitor to be ineffective. In most cases the bacteria reproduce in the topside system and especially in the reclaimed oil sump tank. The problems observed, related to bacterial activity, are often a result of how the content from the reclaimed oil sump tank is re-circulated to the process system. Process modifications, changes in biocide treatment strategy, sulphide measurements, cleaning strategy and bio monitoring are presented. (author) (tk)

  9. Strain rate effects in stress corrosion cracking

    Energy Technology Data Exchange (ETDEWEB)

    Parkins, R.N. (Newcastle upon Tyne Univ. (UK). Dept. of Metallurgy and Engineering Materials)

    1990-03-01

    Slow strain rate testing (SSRT) was initially developed as a rapid, ad hoc laboratory method for assessing the propensity for metals an environments to promote stress corrosion cracking. It is now clear, however, that there are good theoretical reasons why strain rate, as opposed to stress per se, will often be the controlling parameter in determining whether or not cracks are nucleated and, if so, are propagated. The synergistic effects of the time dependence of corrosion-related reactions and microplastic strain provide the basis for mechanistic understanding of stress corrosion cracking in high-pressure pipelines and other structures. However, while this may be readily comprehended in the context of laboratory slow strain tests, its extension to service situations may be less apparent. Laboratory work involving realistic stressing conditions, including low-frequency cyclic loading, shows that strain or creep rates give good correlation with thresholds for cracking and with crack growth kinetics.

  10. ENVIRONMENTALLY BENIGN MITIGATION OF MICROBIOLOGICALLY INFLUENCED CORROSION (MIC)

    Energy Technology Data Exchange (ETDEWEB)

    John J. Kilbane II; William Bogan

    2004-01-31

    The overall program objective is to develop and evaluate environmentally benign agents or products that are effective in the prevention, inhibition, and mitigation of microbially influenced corrosion (MIC) in the internal surfaces of metallic natural gas pipelines. The goal is to develop one or more environmentally benign (a.k.a. ''green'') products that can be applied to maintain the structure and dependability of the natural gas infrastructure. The technical approach for this quarter included the fractionation of extracts prepared from several varieties of pepper plants, and using several solvents, by high performance liquid chromatography (HPLC). A preliminary determination of antimicrobial activities of the new extracts and fractions using a growth inhibition assay, and evaluation of the extracts ability to inhibit biofilm formation was also performed. The analysis of multiple extracts of pepper plants and fractions of extracts of pepper plants obtained by HPLC illustrated that these extracts and fractions are extremely complex mixtures of chemicals. Gas chromatography-mass spectrometry was used to identify the chemical constituents of these extracts and fractions to the greatest degree possible. Analysis of the chemical composition of various extracts of pepper plants has illustrated the complexity of the chemical mixtures present, and while additional work will be performed to further characterize the extracts to identify bioactive compounds the focus of efforts should now shift to an evaluation of the ability of extracts to inhibit corrosion in mixed culture biofilms, and in pure cultures of bacterial types which are known or believed to be important in corrosion.

  11. Aircraft Corrosion

    Science.gov (United States)

    1981-08-01

    attribud au choix de traitements et de rev~tements spproprids. Au contrairo, dens d’sutros structures des corrosions iirportsntea se sont msnifestdes...au traitement . micaniqus qui provoque une compression de surface - h1l’spplication i1’une double protection comportant oxydation snodique et...chlore mais dans une proportion semblable b cells d’une eau de vil)e ; - lea solides, d’aprbs lea analyses chimique et criatallographique, paraissaiont

  12. Corrosion control for low-cost reliability: Preceedings

    International Nuclear Information System (INIS)

    Anon.

    1993-01-01

    This book is Volume 6 of the preceedings from the 12th International Corrosion Congress. The electric power industry workshop dealt with water chemistry control; monitoring of chemical, electrochemical, and biological corrosion; corrosion product analyses; and nuclear and fossil-fuel power plants. All papers have been processed separately for inclusion on the data base

  13. Proceedings of the International Congress (12th), Corrosion Control for Low-Cost Reliability, Held in Houston, Texas on September 19 -24, 1993. Volume 3B. Corrosion: Specific Issues

    Science.gov (United States)

    1993-09-24

    de Quimica Pura y Aplicada, Monterrey N.L., 1990. No. 47. 3.- 8. Valdez, G. Guerra, J. Sampedro, N. Rosas. CORROSION, Vol. 2, No. 3, 1991, pp. 11-15...AISI 304L AND 316L STAINLESS STEELS PREPARED BY POWDER METALLURGY. E. Otero Departamento de Ciencia de Materiales Facultad de Ciencias Quimicas ...Madrid, Spain. V. Utrilla Departamento de Ciencia de Materiales Facultad de Ciencias Quimicas Universidad Complutense 28040-Madrid, Spain. E. Sfienz

  14. Protecting solar collector systems from corrosion

    Energy Technology Data Exchange (ETDEWEB)

    1978-01-01

    The main cause of the reduced life of a solar heating system is corrosion of the exterior parts and the internal components. This report outlines ways of reducing the cost of solar heating by reducing the corrosion in solar heating systems, and hence increasing the system's service life. Mechanisms for corrosion are discussed: these include galvanic corrosion and crevice corrosion. Means of minimizing corrosion at the design stage are then described. Such methods, when designing the solar collector, involve ensuring proper drainage of exterior water; eliminating situations where moisture, dirt and pollutants may collect; preventing condensation inside the collector; using proper gaskets and sealants at appropriate places; and selecting optimum materials and coatings. Interior corrosion can be minimized at the design stage by choosing a good heat transfer fluid and corrosion inhibitor, in the case of systems where liquids are used; ensuring a low enough flow rate to avoid erosion; designing the system to avoid crevices; and avoiding situations where galvanic corrosion could occur. Other procedures are given for minimizing corrosion in the construction and operation of solar heating systems. 7 figs., 7 tabs.

  15. Corrosion and alteration of materials from the nuclear industry

    International Nuclear Information System (INIS)

    Beauvy, M.; Berthoud, G.; Defranceschi, M.; Ducros, G.; Feron, D.; Guerin, Y.; Latge, C.; Limoge, Y.; Madic, C.; Santarini, G.; Seiler, J.M.; Vernaz, E.; Richet, C.

    2010-01-01

    , testing means, experimental techniques, internal corrosion of zircaloy sheath - the iodine effect, stress corrosion of nickel alloys - hydrogen influence, stress corrosion of stainless steels; C - wear corrosion: a coupled phenomenon, research in the framework of service life extension of the French electronuclear park; 3 - Corrosion in future reactors: A - corrosion in gas reactors: corrosion by helium impurities, oxidation resistance of silicon carbide, corrosion of graphite and carbon-carbon composites; B - corrosion in liquid metal reactors: sodium FBRs, lead and lead alloys reactors; C- corrosion in molten salt reactors: corrosion of Hastelloy N-type nickel alloys by molten fluorides, mass transfer in aniso-thermal fluoride systems, tellurium embrittlement, electrochemical study of pure metals corrosion in molten fluorides; 4 - Materials corrosion and alteration in the back-end of the fuel cycle: A - corrosion in concentrated nitric environment: materials behaviour, self-catalytic mechanism of nitric acid reduction; B - corrosion in unsaturated aqueous environment: metallic corrosion in unsaturated environment - application to the storage of waste containers, bitumens alteration, reinforced concrete behaviour and iron framework corrosion, concrete behaviour in severe thermal environment; C - Corrosion in saturated aqueous environment: metals corrosion in clayey environment, long-term behaviour of glasses, ceramics alteration, underwater concrete durability, clays transformation; D - materials biodegradation: microorganisms and nuclear wastes, biodegradation of bitumen, concretes and steels; 5 - Conclusion, glossary

  16. Theory and Application of Magnetic Flux Leakage Pipeline Detection.

    Science.gov (United States)

    Shi, Yan; Zhang, Chao; Li, Rui; Cai, Maolin; Jia, Guanwei

    2015-12-10

    Magnetic flux leakage (MFL) detection is one of the most popular methods of pipeline inspection. It is a nondestructive testing technique which uses magnetic sensitive sensors to detect the magnetic leakage field of defects on both the internal and external surfaces of pipelines. This paper introduces the main principles, measurement and processing of MFL data. As the key point of a quantitative analysis of MFL detection, the identification of the leakage magnetic signal is also discussed. In addition, the advantages and disadvantages of different identification methods are analyzed. Then the paper briefly introduces the expert systems used. At the end of this paper, future developments in pipeline MFL detection are predicted.

  17. Corrosion Testing Facility

    Data.gov (United States)

    Federal Laboratory Consortium — The Corrosion Testing Facility is part of the Army Corrosion Office (ACO). It is a fully functional atmospheric exposure site, called the Corrosion Instrumented Test...

  18. NASA's Corrosion Technology Laboratory at the Kennedy Space Center: Anticipating, Managing, and Preventing Corrosion

    Science.gov (United States)

    Calle, Luz Marina

    2014-01-01

    Corrosion is the degradation of a material that results from its interaction with the environment. The marine environment at NASAs Kennedy Space Center (KSC) has been documented by ASM International (formerly American Society for Metals) as the most corrosive in the United States. With the introduction of the Space Shuttle in 1981, the already highly corrosive conditions at the launch pads were rendered even more severe by the 70 tons of highly corrosive hydrochloric acid that were generated by the solid rocket boosters. Numerous failures at the launch pads are caused by corrosion.The structural integrity of ground infrastructure and flight hardware is critical to the success, safety, cost, and sustainability of space missions. As a result of fifty years of experience with launch and ground operations in a natural marine environment that is highly corrosive, NASAs Corrosion Technology Laboratory at KSC is a major source of corrosion control expertise in the launch and other environments. Throughout its history, the Laboratory has evolved from what started as an atmospheric exposure facility near NASAs launch pads into a world-wide recognized capability that provides technical innovations and engineering services in all areas of corrosion for NASA and external customers.This presentation will provide a historical overview of the role of NASAs Corrosion Technology in anticipating, managing, and preventing corrosion. One important challenge in managing and preventing corrosion involves the detrimental impact on humans and the environment of what have been very effective corrosion control strategies. This challenge has motivated the development of new corrosion control technologies that are more effective and environmentally friendly. Strategies for improved corrosion protection and durability can have a huge impact on the economic sustainability of human spaceflight operations.

  19. Corrosion and alteration of materials from the nuclear industry; La Corrosion et l'alteration des materiaux du nucleaire

    Energy Technology Data Exchange (ETDEWEB)

    Beauvy, M.; Berthoud, G.; Defranceschi, M.; Ducros, G.; Feron, D.; Guerin, Y.; Latge, C.; Limoge, Y.; Madic, C.; Santarini, G.; Seiler, J.M.; Vernaz, E.; Richet, C.

    2010-07-01

    , testing means, experimental techniques, internal corrosion of zircaloy sheath - the iodine effect, stress corrosion of nickel alloys - hydrogen influence, stress corrosion of stainless steels; C - wear corrosion: a coupled phenomenon, research in the framework of service life extension of the French electronuclear park; 3 - Corrosion in future reactors: A - corrosion in gas reactors: corrosion by helium impurities, oxidation resistance of silicon carbide, corrosion of graphite and carbon-carbon composites; B - corrosion in liquid metal reactors: sodium FBRs, lead and lead alloys reactors; C- corrosion in molten salt reactors: corrosion of Hastelloy N-type nickel alloys by molten fluorides, mass transfer in aniso-thermal fluoride systems, tellurium embrittlement, electrochemical study of pure metals corrosion in molten fluorides; 4 - Materials corrosion and alteration in the back-end of the fuel cycle: A - corrosion in concentrated nitric environment: materials behaviour, self-catalytic mechanism of nitric acid reduction; B - corrosion in unsaturated aqueous environment: metallic corrosion in unsaturated environment - application to the storage of waste containers, bitumens alteration, reinforced concrete behaviour and iron framework corrosion, concrete behaviour in severe thermal environment; C - Corrosion in saturated aqueous environment: metals corrosion in clayey environment, long-term behaviour of glasses, ceramics alteration, underwater concrete durability, clays transformation; D - materials biodegradation: microorganisms and nuclear wastes, biodegradation of bitumen, concretes and steels; 5 - Conclusion, glossary

  20. Pipeline corridors through wetlands

    International Nuclear Information System (INIS)

    Zimmerman, R.E.; Wilkey, P.L.; Isaacson, H.R.

    1992-01-01

    This paper presents preliminary findings from six vegetational surveys of gas pipeline rights-of-way (ROW) through wetlands and quantifies the impacts of a 20-year-old pipeline ROW through a boreal forest wetland. Six sites of various ages were surveyed in ecosystems ranging from coastal marsh to forested wetland. At all sites except one, both the number and the percentage of wetland species on the Row approximated or exceeded those in the adjacent natural area. The boreal forest study showed that (1) adjacent natural wetland areas were not altered in type; (2) water sheet flow restriction had been reversed by nature; (3) no nonnative plant species invaded the natural area; (4) three-quarters of the ROW area was a wetland, and (5) the ROW increased diversity

  1. Global offshore pipeline markets

    International Nuclear Information System (INIS)

    Knight, R.; Parsons, B.

    2001-01-01

    In this article, two experts forecast a recovery in the offshore pipeline market followed by accelerating growth. A number of clearly definable macro trends are affecting the world offshore oil and gas industry and will be of considerable significance to the offshore pipelines industry. The authors' view is of markets that show every chance of enjoying long-term growth prospects driven by the fundamentals of a continuing increase in demand for offshore oil and gas. The offshore industry however has a highly cyclical nature, due to the impact of variations in oil and gas prices and the differing state of maturity of individual regions. Therefore those companies that are able to offer the widest range of pipe types and diameters and methods of installation across the greatest range of geographic markets are likely to prosper most. Thus, this continues to be a market best suited to those able to operate on a global scale and make a corporate commitment measured in decades

  2. Instrumented Pipeline Initiative

    Energy Technology Data Exchange (ETDEWEB)

    Thomas Piro; Michael Ream

    2010-07-31

    This report summarizes technical progress achieved during the cooperative agreement between Concurrent Technologies Corporation (CTC) and U.S. Department of Energy to address the need for a for low-cost monitoring and inspection sensor system as identified in the Department of Energy (DOE) National Gas Infrastructure Research & Development (R&D) Delivery Reliability Program Roadmap.. The Instrumented Pipeline Initiative (IPI) achieved the objective by researching technologies for the monitoring of pipeline delivery integrity, through a ubiquitous network of sensors and controllers to detect and diagnose incipient defects, leaks, and failures. This report is organized by tasks as detailed in the Statement of Project Objectives (SOPO). The sections all state the objective and approach before detailing results of work.

  3. 76 FR 73618 - Tennessee Gas Pipeline Company; Notice of Availability of the Environmental Assessment for the...

    Science.gov (United States)

    2011-11-29

    ... assesses the potential environmental effects of the construction and operation of the Project in accordance...; and Sussex County, New Jersey; Abandonment of an existing meter station and construction of a new... that can be used to clean and dry a pipeline and/or to inspect it for damage or corrosion. Use of...

  4. 49 CFR 192.489 - Remedial measures: Cast iron and ductile iron pipelines.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Remedial measures: Cast iron and ductile iron... for Corrosion Control § 192.489 Remedial measures: Cast iron and ductile iron pipelines. (a) General graphitization. Each segment of cast iron or ductile iron pipe on which general graphitization is found to a...

  5. Gazprom looks for means to finance its gas pipelines

    International Nuclear Information System (INIS)

    Anon.

    1997-01-01

    The Russian Gazprom natural gas company wants to solve its short range problems in order to develop its activities in Western Europe rapidly. The transportation capacities remain the main problem of Gazprom which is looking for new financing for the development and maintenance of its pipelines network. Several pipeline projects are under study but the occidental banks remain suspicious and wait for the settlement of internal lawsuits between Gazprom and the Russian state. Short paper. (J.S.)

  6. Pipeline Optimization Program (PLOP)

    Science.gov (United States)

    2006-08-01

    the framework of the Dredging Operations Decision Support System (DODSS, https://dodss.wes.army.mil/wiki/0). PLOP compiles industry standards and...efficiency point ( BEP ). In the interest of acceptable wear rate on the pump, industrial standards dictate that the flow Figure 2. Pump class as a function of...percentage of the flow rate corresponding to the BEP . Pump Acceptability Rules. The facts for pump performance, industrial standards and pipeline and

  7. Corrosion of circulating water pipings in thermal and nuclear power stations and corrosion prevention measures

    International Nuclear Information System (INIS)

    Hachiya, Minoru

    1982-01-01

    In the age of energy conservation at present, the power generation facilities have been examined from the viewpoint of performance, endurance and economy, and in particular, the prevention of the loss due to the corrosion of various facilities is one of most important problems. Since circulating water pipings are in contact with sea water and soil, the peculiar corrosion phenomena are brought about on their external and internal surfaces. Namely, the pitting corrosion due to the environment of soil quality difference, the defects of coating and the contact with reinforcing bars in concrete occurs on the external surface, and the overall corrosion due to the increase of flow velocity and the pitting corrosion due to the defects of coating, the contact with different kinds of metals and the gap in corrosion-resistant steel occur on the internal surface. As the measures for corrosion prevention, corrosion-preventive coating and electric corrosion prevention are applied. The principle, the potential and current density, the system, the design procedure and the examples of application of electric corrosion prevention are described. (Kako, I.)

  8. Estimation of efficiency of hydrotransport pipelines polyurethane coating application in comparison with steel pipelines

    Science.gov (United States)

    Aleksandrov, V. I.; Vasilyeva, M. A.; Pomeranets, I. B.

    2017-10-01

    The paper presents analytical calculations of specific pressure loss in hydraulic transport of the Kachkanarsky GOK iron ore processing tailing slurry. The calculations are based on the results of the experimental studies on specific pressure loss dependence upon hydraulic roughness of pipelines internal surface lined with polyurethane coating. The experiments proved that hydraulic roughness of polyurethane coating is by the factor of four smaller than that of steel pipelines, resulting in a decrease of hydraulic resistance coefficients entered into calculating formula of specific pressure loss - the Darcy-Weisbach formula. Relative and equivalent roughness coefficients are calculated for pipelines with polyurethane coating and without it. Comparative calculations show that hydrotransport pipelines polyurethane coating application is conductive to a specific energy consumption decrease in hydraulic transport of the Kachkanarsky GOC iron ore processing tailings slurry by the factor of 1.5. The experiments were performed on a laboratory hydraulic test rig with a view to estimate the character and rate of physical roughness change in pipe samples with polyurethane coating. The experiments showed that during the following 484 hours of operation, roughness changed in all pipe samples inappreciably. As a result of processing of the experimental data by the mathematical statistics methods, an empirical formula was obtained for the calculation of operating roughness of polyurethane coating surface, depending on the pipeline operating duration with iron ore processing tailings slurry.

  9. Pipeline network and environment

    International Nuclear Information System (INIS)

    Oliveira Nascimento, I.; Wagner, J.; Silveira, T.

    2012-01-01

    The Rio de Janeiro is one of 27 units of Brazil. It is located in the eastern portion of the Southeast and occupies an area of 43 696.054 km², being effectively the 3rd smallest state in Brazil. This state in recent years has suffered from erosion problems caused by the deployment of the network pipeline. The deployment pipeline is part of the activities related to the oil industry has caused a more intense conflict between the environment and economic activities, modifying the soil structure and distribution of surface and subsurface flows. This study aimed to analyze the erosion caused by the removal of soil for the deployment of pipeline transportation, with the consequences of the emergence of numerous gullies, landslides and silting of rivers. For the development of this study were performed bibliographic research, field work, mapping and digital preparation of the initial diagnosis of active processes and what the consequent environmental impacts. For these reasons, we conclude that the problems could be avoided or mitigated if there was a prior geological risk management. (author)

  10. Corrosion technology. V. 1

    International Nuclear Information System (INIS)

    Khan, I.H.

    1989-01-01

    This book has been produced for dissemination of information on corrosion technology, corrosion hazards and its control. Chapter one of this book presents an overall view of the subject and chapter 2-5 deals with electrochemical basics, types of corrosion, pourbaix diagrams and form of corrosion. The author explains polarization/kinetics of corrosion, passivity, aqueous corrosion and corrosion testing and monitoring in 6-11 chapters. The author hopes it will provide incentive to all those interested in the corrosion technology. (A.B.)

  11. Corrosion/94 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1994-01-01

    The approximately 500 papers from this conference are divided into the following sections: Rail transit systems--stray current corrosion problems and control; Total quality in the coatings industry; Deterioration mechanisms of alloys at high temperatures--prevention and remediation; Research needs and new developments in oxygen scavengers; Computers in corrosion control--knowledge based system; Corrosion and corrosivity sensors; Corrosion and corrosion control of steel reinforced concrete structures; Microbiologically influenced corrosion; Practical applications in mitigating CO 2 corrosion; Mineral scale deposit control in oilfield-related operations; Corrosion of materials in nuclear systems; Testing nonmetallics for life prediction; Refinery industry corrosion; Underground corrosion control; Mechanisms and applications of deposit and scale control additives; Corrosion in power transmission and distribution systems; Corrosion inhibitor testing and field application in oil and gas systems; Decontamination technology; Ozone in cooling water applications, testing, and mechanisms; Corrosion of water and sewage treatment, collection, and distribution systems; Environmental cracking of materials; Metallurgy of oil and gas field equipment; Corrosion measurement technology; Duplex stainless steels in the chemical process industries; Corrosion in the pulp and paper industry; Advances in cooling water treatment; Marine corrosion; Performance of materials in environments applicable to fossil energy systems; Environmental degradation of and methods of protection for military and aerospace materials; Rail equipment corrosion; Cathodic protection in natural waters; Characterization of air pollution control system environments; and Deposit-related problems in industrial boilers. Papers have been processed separately for inclusion on the data base

  12. Corrosion by sulfate-reducing bacteria in a HP gas line under a detached weld cladding; Korrosion durch sulfatreduzierende Bakterien an einer Hochdruckgasleitung unter abgeloester Schweissnahtnachumhuellung

    Energy Technology Data Exchange (ETDEWEB)

    Bette, Ulrich [Technische Akademie Wuppertal (Germany)

    2011-07-01

    Intelligent pig measurements detected several points of corrosion in a HP gas pipeline in northern Germany. Corrosion occurred in a pipe section buried in clay soil, under detached weld claddings. It was not detected in regular measurements and additional intensive measurements. When the pipes were dug up, sulfate-reducing bacteria were found as the cause of corrosion. Due to the location of the corrosion processes, cathodic protection was impossible, and IFO measurements were ineffective in the low-ohmic soil.

  13. KENYA’S OIL PIPELINE AND TERRORISM

    Directory of Open Access Journals (Sweden)

    E.O.S.ODHIAMBO

    2014-04-01

    Full Text Available The threat of Al-Shabaab and Al-Qaeda terrorist attacks on the critical infrastructure (oil pipeline in Kenya has brought to the attention the strategic issue of the energy sector security, highlighting the potential vulnerabilities of this sector. Critical Infrastructure Protection (CIP should be a key component of the national security especially after the Kenya Defence Forces’ (KDF incursion into Somalia. The merger of Al-Shabaab and Al-Qaeda terrorist groups and the accelerated grenades attack against Kenya in retaliation has become the centre of the debate on terrorism and internal security of the Kenya. The energy resources are strategic assets from the security, political and economic point of view. Kenya as an oil transit country is considered of primary strategic importance at international level. International terrorism has always looked with interest at the oil resource in order to meet its political and economic targets. We argue that Kenya’s oil pipelines are vulnerable to Al-Shabaab and Al-Qaeda terrorist attack. In summary, the article looks at the concept of terrorism within the framework of critical infrastructure protection, the dangers of attacks on oil pipelines, Kenya’s government preparedness and recommendations.

  14. United States petroleum pipelines: An empirical analysis of pipeline sizing

    Science.gov (United States)

    Coburn, L. L.

    1980-12-01

    The undersizing theory hypothesizes that integrated oil companies have a strong economic incentive to size the petroleum pipelines they own and ship over in a way that means that some of the demand must utilize higher cost alternatives. The DOJ theory posits that excess or monopoly profits are earned due to the natural monopoly characteristics of petroleum pipelines and the existence of market power in some pipelines at either the upstream or downstream market. The theory holds that independent petroleum pipelines owned by companies not otherwise affiliated with the petroleum industry (independent pipelines) do not have these incentives and all the efficiencies of pipeline transportation are passed to the ultimate consumer. Integrated oil companies on the other hand, keep these cost efficiencies for themselves in the form of excess profits.

  15. Pipelines : moving biomass and energy

    Energy Technology Data Exchange (ETDEWEB)

    Kumar, A. [Alberta Univ., Edmonton, AB (Canada). Dept. of Mechanical Engineering

    2006-07-01

    Moving biomass and energy through pipelines was presented. Field sourced biomass utilization for fuel was discussed in terms of competing cost factors; economies of scale; and differing fuel plant sizes. The cost versus scale in a bioenergy facility was illustrated in chart format. The transportation cost of biomass was presented as it is a major component of total biomass processing cost and is in the typical range of 25-45 per cent of total processing costs for truck transport of biomass. Issues in large scale biomass utilization, scale effects in transportation, and components of transport cost were identified. Other topics related to transportation issues included approaches to pipeline transport; cost of wood chips in pipeline transport; and distance variable cost of transporting wood chips by pipeline. Practical applications were also offered. In addition, the presentation provided and illustrated a model for an ethanol plant supplied by truck transport as well as a sample configuration for 19 truck based ethanol plants versus one large facility supplied by truck plus 18 pipelines. Last, pipeline transport of bio-oil and pipeline transport of syngas was discussed. It was concluded that pipeline transport can help in reducing congestion issues in large scale biomass utilization and that it can offer a means to achieve large plant size. Some current research at the University of Alberta on pipeline transport of raw biomass, bio-oil and hydrogen production from biomass for oil sands and pipeline transport was also presented. tabs., figs.

  16. Corrosion of beryllium oxide

    International Nuclear Information System (INIS)

    Elston, J.; Caillat, R.

    1958-01-01

    Data are reported on the volatilization rate of beryllium oxide in moist air depending on temperature and water vapour concentration. They are concerned with powder samples or sintered shapes of various densities. For sintered samples, the volatilization rate is very low under the following conditions: - temperature: 1300 deg. C, - water vapour concentration in moist air: 25 g/m 3 , - flow rate: 12 I/hour corresponding to a speed of 40 m/hour on the surface of the sample. For calcinated powders (1300 deg. C), grain growth has been observed under a stream of moist air at 1100 deg. C. For instance, grain size changes from 0,5 to at least 2 microns after 500 hours of exposure at this temperature. Furthermore, results data are reported on corrosion of sintered beryllium oxide in pressurized water. At 250 deg. C, under a pressure of 40 kg/cm 2 water is very slightly corrosive; however, internal strains are revealed. Finally, some features on the corrosion in liquid sodium are exposed. (author) [fr

  17. A new corrosion monitoring technique

    International Nuclear Information System (INIS)

    Brown, Gerald K.

    2000-01-01

    Internal Corrosion Monitoring has relied upon 5 basic techniques. Little improvement in performance has been achieved in any of these. Many newer internal corrosion monitoring techniques have proved of little value in the field although some have instances of success in the laboratory. Industry has many high value hydrocarbon applications requiring corrosion rate monitoring for real-time problem solving and control. The high value of assets and the cost of asset replacement makes it necessary to practice cost effective process and corrosion control with sensitivity beyond the 5 basic techniques. This new metal loss technology offers this sensitivity. Traditional metal loss technology today provides either high sensitivity with short life, or conversely, long life but with substantially reduced sensitivity. The new metal loss technology offers an improved working life of sensors without significantly compromising performance. The paper discusses the limitations of existing on-line technologies and describes the performance of a new technology. This new metal loss technology was introduced at NACE Corrosion 99'. Since that time several field projects have been completed or are ongoing. This paper will discuss the new metal loss technology and report on some of the data that has been obtained.(author)

  18. Pitting growth modelling in buried oil and gas pipelines using statistical techniques

    International Nuclear Information System (INIS)

    Velazquez, J. C.; Caleyo, F.; Valorm, A.; Hallen, J. M.

    2011-01-01

    New deterministic and stochastic predictive models are proposed for external pitting corrosion in underground pipelines. The deterministic model takes into consideration the local chemical and physical properties of the soil as well as the pipeline coating to predict the time dependence of pitting depth and rate in a range of soils. This model, based on results from a field study, was used to conduct Monte Carlo simulations that established the probability distribution of pitting depth and growth rate in the studied soils and their evolution over the life of the pipeline. In the last stage of the study, an empirical Markov chain-based stochastic model was developed for predicting the evolution of pitting corrosion depth and rate distributions from the observed properties of the soil. (Author) 18 refs.

  19. Numerical Modeling of Mechanical Behavior for Buried Steel Pipelines Crossing Subsidence Strata.

    Directory of Open Access Journals (Sweden)

    J Zhang

    Full Text Available This paper addresses the mechanical behavior of buried steel pipeline crossing subsidence strata. The investigation is based on numerical simulation of the nonlinear response of the pipeline-soil system through finite element method, considering large strain and displacement, inelastic material behavior of buried pipeline and the surrounding soil, as well as contact and friction on the pipeline-soil interface. Effects of key parameters on the mechanical behavior of buried pipeline were investigated, such as strata subsidence, diameter-thickness ratio, buried depth, internal pressure, friction coefficient and soil properties. The results show that the maximum strain appears on the outer transition subsidence section of the pipeline, and its cross section is concave shaped. With the increasing of strata subsidence and diameter-thickness ratio, the out of roundness, longitudinal strain and equivalent plastic strain increase gradually. With the buried depth increasing, the deflection, out of roundness and strain of the pipeline decrease. Internal pressure and friction coefficient have little effect on the deflection of buried pipeline. Out of roundness is reduced and the strain is increased gradually with the increasing of internal pressure. The physical properties of soil have a great influence on the mechanical properties of buried pipeline. The results from the present study can be used for the development of optimization design and preventive maintenance for buried steel pipelines.

  20. Proceedings of the International Congress (12th), Corrosion Control for Low-Cost Reliability, Held in Houston, Texas on September 19-24, 1993. Volume 5B. Corrosion: General Issues

    Science.gov (United States)

    1993-09-24

    1992, (in press). I I. M . Pourbaix. L. Klimzack-Mathieu, C. Martens, J. Meunier, C. Vanlengenhaghe, L.D. Munch, J. Laureys , L. Nellmans. and M ...hydrogen assisted plasticity9 . For the 60 wppm H material, the KISLC threshold in air is measured to be about 58 MPa’/ m , as indicated in Fig. 5b. Thus...Manager. References 1. M.O. Speidel, Corrosion Fatigue of Steam Turbine Blade M .,aerials, (New York, NY: Pergamon, 1983), p. 1. 2. T.W. Crooker, J.A

  1. Application of subset simulation in reliability estimation of underground pipelines

    International Nuclear Information System (INIS)

    Tee, Kong Fah; Khan, Lutfor Rahman; Li, Hongshuang

    2014-01-01

    This paper presents a computational framework for implementing an advanced Monte Carlo simulation method, called Subset Simulation (SS) for time-dependent reliability prediction of underground flexible pipelines. The SS can provide better resolution for low failure probability level of rare failure events which are commonly encountered in pipeline engineering applications. Random samples of statistical variables are generated efficiently and used for computing probabilistic reliability model. It gains its efficiency by expressing a small probability event as a product of a sequence of intermediate events with larger conditional probabilities. The efficiency of SS has been demonstrated by numerical studies and attention in this work is devoted to scrutinise the robustness of the SS application in pipe reliability assessment and compared with direct Monte Carlo simulation (MCS) method. Reliability of a buried flexible steel pipe with time-dependent failure modes, namely, corrosion induced deflection, buckling, wall thrust and bending stress has been assessed in this study. The analysis indicates that corrosion induced excessive deflection is the most critical failure event whereas buckling is the least susceptible during the whole service life of the pipe. The study also shows that SS is robust method to estimate the reliability of buried pipelines and it is more efficient than MCS, especially in small failure probability prediction

  2. Basic overview towards the assessment of landslide and subsidence risks along a geothermal pipeline network

    Science.gov (United States)

    Astisiasari; Van Westen, Cees; Jetten, Victor; van der Meer, Freek; Rahmawati Hizbaron, Dyah

    2017-12-01

    An operating geothermal power plant consists of installation units that work systematically in a network. The pipeline network connects various engineering structures, e.g. well pads, separator, scrubber, and power station, in the process of transferring geothermal fluids to generate electricity. Besides, a pipeline infrastructure also delivers the brine back to earth, through the injection well-pads. Despite of its important functions, a geothermal pipeline may bear a threat to its vicinity through a pipeline failure. The pipeline can be impacted by perilous events like landslides, earthquakes, and subsidence. The pipeline failure itself may relate to physical deterioration over time, e.g. due to corrosion and fatigue. The geothermal reservoirs are usually located in mountainous areas that are associated with steep slopes, complex geology, and weathered soil. Geothermal areas record a noteworthy number of disasters, especially due to landslide and subsidence. Therefore, a proper multi-risk assessment along the geothermal pipeline is required, particularly for these two types of hazard. This is also to mention that the impact on human fatality and injury is not presently discussed here. This paper aims to give a basic overview on the existing approaches for the assessment of multi-risk assessment along geothermal pipelines. It delivers basic principles on the analysis of risks and its contributing variables, in order to model the loss consequences. By considering the loss consequences, as well as the alternatives for mitigation measures, the environmental safety in geothermal working area could be enforced.

  3. Plasma Polymer Coatings to Prevent Pipeline Corrosion and Reduce Friction.

    Science.gov (United States)

    1986-05-21

    w fairnt lime rainbiNw Salt (1) failed R. 6% ; Pull (3) 10 or- 90%/ film left): Y1 c rc.. (4) CluSO4, very small silIver- crys, a. COLIC . e r-ust Cu...Pull C 0% 10 500 440 S film left, Pull E 60% film S left, both Pulls cream film 4 90 120 S peels off St 1 Repeat run 864214; film flaky G rainbow

  4. Magnetic Flux Leakage and Principal Component Analysis for metal loss approximation in a pipeline

    International Nuclear Information System (INIS)

    Ruiz, M; Mujica, L E; Quintero, M; Florez, J; Quintero, S

    2015-01-01

    Safety and reliability of hydrocarbon transportation pipelines represent a critical aspect for the Oil an Gas industry. Pipeline failures caused by corrosion, external agents, among others, can develop leaks or even rupture, which can negatively impact on population, natural environment, infrastructure and economy. It is imperative to have accurate inspection tools traveling through the pipeline to diagnose the integrity. In this way, over the last few years, different techniques under the concept of structural health monitoring (SHM) have continuously been in development.This work is based on a hybrid methodology that combines the Magnetic Flux Leakage (MFL) and Principal Components Analysis (PCA) approaches. The MFL technique induces a magnetic field in the pipeline's walls. The data are recorded by sensors measuring leakage magnetic field in segments with loss of metal, such as cracking, corrosion, among others. The data provide information of a pipeline with 15 years of operation approximately, which transports gas, has a diameter of 20 inches and a total length of 110 km (with several changes in the topography). On the other hand, PCA is a well-known technique that compresses the information and extracts the most relevant information facilitating the detection of damage in several structures. At this point, the goal of this work is to detect and localize critical loss of metal of a pipeline that are currently working. (paper)

  5. Magnetic Flux Leakage and Principal Component Analysis for metal loss approximation in a pipeline

    Science.gov (United States)

    Ruiz, M.; Mujica, L. E.; Quintero, M.; Florez, J.; Quintero, S.

    2015-07-01

    Safety and reliability of hydrocarbon transportation pipelines represent a critical aspect for the Oil an Gas industry. Pipeline failures caused by corrosion, external agents, among others, can develop leaks or even rupture, which can negatively impact on population, natural environment, infrastructure and economy. It is imperative to have accurate inspection tools traveling through the pipeline to diagnose the integrity. In this way, over the last few years, different techniques under the concept of structural health monitoring (SHM) have continuously been in development. This work is based on a hybrid methodology that combines the Magnetic Flux Leakage (MFL) and Principal Components Analysis (PCA) approaches. The MFL technique induces a magnetic field in the pipeline's walls. The data are recorded by sensors measuring leakage magnetic field in segments with loss of metal, such as cracking, corrosion, among others. The data provide information of a pipeline with 15 years of operation approximately, which transports gas, has a diameter of 20 inches and a total length of 110 km (with several changes in the topography). On the other hand, PCA is a well-known technique that compresses the information and extracts the most relevant information facilitating the detection of damage in several structures. At this point, the goal of this work is to detect and localize critical loss of metal of a pipeline that are currently working.

  6. Applications of UT results to confirm defects findings by utilization of relevant metallurgical investigations techniques on gas/condensate pipeline working in wet sour gas environment

    Science.gov (United States)

    El-Azhari, O. A.; Gajam, S. Y.

    2015-03-01

    The gas/condensate pipe line under investigation is a 12 inch diameter, 48 km ASTM, A106 steel pipeline, carrying hydrocarbons containing wet CO2 and H2S.The pipe line had exploded in a region 100m distance from its terminal; after 24 years of service. Hydrogen induced cracking (HIC) and sour gas corrosion were expected due to the presence of wet H2S in the gas analysis. In other areas of pipe line ultrasonic testing was performed to determine whether the pipeline can be re-operated. The results have shown presence of internal planner defects, this was attributed to the existence of either laminations, type II inclusions or some service defects such as HIC and step wise cracking (SWC).Metallurgical investigations were conducted on fractured samples as per NACE standard (TM-0284-84). The obtained results had shown macroscopic cracks in the form of SWC, microstructure of steel had MnS inclusions. Crack sensitivity analyses were calculated and the microhardness testing was conducted. These results had confirmed that the line material was suffering from sour gas deteriorations. This paper correlates the field UT inspection findings with those methods investigated in the laboratory. Based on the results obtained a new HIC resistance material pipeline needs to be selected.

  7. Software development to estimate the leaked volume from ruptured submarine pipelines; Desenvolvimento de um software para estimativa do volume vazado a partir de dutos submarions rompidos

    Energy Technology Data Exchange (ETDEWEB)

    Quadri, Marintho B.; Machado, Ricardo A.F.; Nogueira, Andre L.; Lopes, Toni J. [Universidade Federal de Santa Catarina (UFSC), Florianopolis, SC (Brazil). Dept. de Engenharia Quimica; Baptista, Renan M. [PETROBRAS, Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES)

    2004-07-01

    The considerable increasing in the world petroleum consumption as the exhaustion of onshore reserves in the last decades leads the companies to exploit petroleum in offshore reserves (both shallow and deep water). As in onshore operations, accidents may also occur in submarine exploration. Leaking from submarine pipelines arises from corrosion pit and from axial or radial breakage. In all these three situations, the leaking is divided in three steps: pipeline depressurization until the internal pressure becomes equal to the external one; advective migration in which the driven force is the difference in the physical properties of the fluids; oil spill movement in the sea surface. A great number of mathematical models are Also available for the first and third steps. For the second one and theoretically, the most important situation, there is a restricted number of works respected to the oil volume leaked. The present study presents a software that is capable to accurate simulate a leakage through the advective migration phenomena. The software was validated for situations for different holes radii located in the upper side of a horizontal pipeline. Model results presented very good agreement with experimental data. (author)

  8. Planned and proposed pipeline regulations

    International Nuclear Information System (INIS)

    De Leon, C.

    1992-01-01

    The Research and Special Programs Administration administers the Natural Gas Pipeline Safety Act of 1968 (NGPSA) and the Hazardous Liquid Pipeline Safety Act of 1979 (HLPSA). The RSPA issues and enforces design, construction, operation and maintenance regulations for natural gas pipelines and hazardous liquid pipelines. This paper discusses a number of proposed and pending safety regulations and legislative initiatives currently being considered by the RSPA and the US Congress. Some new regulations have been enacted. The next few years will see a great deal of regulatory activity regarding natural gas and hazardous liquid pipelines, much of it resulting from legislative requirements. The office of Pipeline Safety is currently conducting a study to streamline its operations. This study is analyzing the office's business, social and technical operations with the goal of improving overall efficiency, effectiveness, productivity and job satisfaction to meet the challenges of the future

  9. Incidental electric heating of pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Sonninskii, A V; Sirotin, A M; Vasiliev, Y N

    1981-04-01

    VNIIgaz has improved the conventional Japanese SECT pipeline-heating system, which uses a small steel tube that contains an insulated heater/conductor and is welded to the top of the pipeline. The improved version has two insulated electric heaters - one on the top and the other on the bottom of the pipeline - located inside steel angle irons that are welded to the pipeline. A comparison of experimental results from heating a 200-ft pipeline with both systems at currents of up to 470 A clearly demonstrated the better heating efficiency of the VNIIgaz unit. The improved SECT system would be suitable for various types of pipelines, including gas lines, in the USSR's far north regions.

  10. 75 FR 5244 - Pipeline Safety: Integrity Management Program for Gas Distribution Pipelines; Correction

    Science.gov (United States)

    2010-02-02

    ... Management Program for Gas Distribution Pipelines; Correction AGENCY: Pipeline and Hazardous Materials Safety... DEPARTMENT OF TRANSPORTATION Pipeline and Hazardous Materials Safety Administration 49 CFR Part... Regulations to require operators of gas distribution pipelines to develop and implement integrity management...

  11. 77 FR 2126 - Pipeline Safety: Implementation of the National Registry of Pipeline and Liquefied Natural Gas...

    Science.gov (United States)

    2012-01-13

    ... Natural Gas Operators AGENCY: Pipeline and Hazardous Materials Safety Administration (PHMSA), DOT. ACTION... DEPARTMENT OF TRANSPORTATION Pipeline and Hazardous Materials Safety Administration [Docket No...: ``Pipeline Safety: Updates to Pipeline and Liquefied Natural Gas Reporting Requirements.'' The final rule...

  12. 78 FR 41991 - Pipeline Safety: Potential for Damage to Pipeline Facilities Caused by Flooding

    Science.gov (United States)

    2013-07-12

    ... DEPARTMENT OF TRANSPORTATION Pipeline and Hazardous Materials Safety Administration [Docket No...: Pipeline and Hazardous Materials Safety Administration (PHMSA); DOT. ACTION: Notice; Issuance of Advisory... Gas and Hazardous Liquid Pipeline Systems. Subject: Potential for Damage to Pipeline Facilities Caused...

  13. 78 FR 41496 - Pipeline Safety: Meetings of the Gas and Liquid Pipeline Advisory Committees

    Science.gov (United States)

    2013-07-10

    ... DEPARTMENT OF TRANSPORTATION Pipeline and Hazardous Materials Safety Administration [Docket No. PHMSA-2013-0156] Pipeline Safety: Meetings of the Gas and Liquid Pipeline Advisory Committees AGENCY: Pipeline and Hazardous Materials Safety Administration (PHMSA), DOT. ACTION: Notice of advisory committee...

  14. 49 CFR 195.210 - Pipeline location.

    Science.gov (United States)

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Pipeline location. 195.210 Section 195.210 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... PIPELINE Construction § 195.210 Pipeline location. (a) Pipeline right-of-way must be selected to avoid, as...

  15. Corrosion behaviour of non-ferrous metals in sea water

    Energy Technology Data Exchange (ETDEWEB)

    Birn, Jerzy; Skalski, Igor [Ship Design and Research Centre, Al. Rzeczypospolitej 8, 80-369 Gdansk (Poland)

    2004-07-01

    The most typical kinds of corrosion of brasses are selective corrosion (dezincification) and stress corrosion. Prevention against these kinds of corrosion lies in application of arsenic alloy addition and appropriate heat treatment removing internal stresses as well as in maintaining the arsenic and phosphorus contents on a proper level. The most typical corrosion of cupronickels is the local corrosion. Selective corrosion occurs less often and corrosion cracking caused by stress corrosion in sea water does not usually occur. Crevice corrosion is found especially in places of an heterogeneous oxidation of the surface under inorganic deposits or under bio-film. Common corrosive phenomena for brasses and cupronickels are the effects caused by sea water flow and most often the impingement attack. Alloy additions improve resistance to the action of intensive sea water flow but situation in this field requires further improvement, especially if the cheaper kinds of alloys are concerned. Contaminants of sea water such as ammonia and hydrogen sulphide are also the cause of common corrosion processes for all copper alloys. Corrosion of copper alloys may be caused also by sulphate reducing bacteria (SRB). Galvanic corrosion caused by a contact with titanium alloys e.g. in plate heat exchangers may cause corrosion of both kinds copper alloys. Bronzes belong to copper alloys of the highest corrosion resistance. Failures that sometimes occur are caused most often by the cavitation erosion, by an incorrect chemical composition of alloys or at last by their inadequate structure. The main problems of aluminium alloys service in sea water are following phenomena: local corrosion (pitting and crevice corrosion), galvanic corrosion, exfoliation and corrosion in the presence of OH- ions. The cause of local corrosion are caused by presence of passive film on the alloy's surface and presence of chlorides in sea water which are able to damage the passive film. Galvanic corrosion is

  16. Monitoring Cathodic Shielding and Corrosion under Disbonded Coatings

    Energy Technology Data Exchange (ETDEWEB)

    Varela, F.; Tan, M. Y. J.; Hinton, B.; Forsyth, M. [Deakin University, Victoria (Australia)

    2017-06-15

    Monitoring of corrosion is in most cases based on simulation of environmental conditions on a large and complex structure such as a buried pipeline using a small probe, and the measurement of thermodynamics and kinetics of corrosion processes occurring on the probe surface. This paper presents a hybrid corrosion monitoring probe designed for simulating deteriorating conditions wrought by disbonded coatings and for measuring current densities and distribution of such densities on a simulated pipeline surface. The concept of the probe was experimentally evaluated using immersion tests under cathodic protection (CP) in high resistivity aqueous solution. Underneath the disbonded area, anodic currents and cathodic currents were carefully measured. Anodic current densities were used to calculate metal loss according to Faraday’s law. Calculated corrosion patterns were compared with corrosion damage observed at the surface of the probe after a series of stringent tests. The capability of the probe to measure anodic current densities under CP, without requiring interruption, was demonstrated in high resistivity aqueous solution. The pattern of calculated metal loss correlated well with corrosion products distribution observed at the array surface. Working principles of the probe are explained in terms of electrochemistry.

  17. Slurry pipeline technology: an overview

    Energy Technology Data Exchange (ETDEWEB)

    Chapman, Jay P. [Pipeline Systems Incorporated (PSI), Belo Horizonte, MG (Brazil); Lima, Rafael; Pinto, Daniel; Vidal, Alisson [Ausenco do Brasil Engenharia Ltda., Nova Lima, MG (Brazil). PSI Div.

    2009-12-19

    Slurry pipelines represent an economical and environmentally friendly transportation means for many solid materials. This paper provides an over-view of the technology, its evolution and current Brazilian activity. Mineral resources are increasingly moving farther away from ports, processing plants and end use points, and slurry pipelines are an important mode of solids transport. Application guidelines are discussed. State-of-the-Art technical solutions such as pipeline system simulation, pipe materials, pumps, valves, automation, telecommunications, and construction techniques that have made the technology successful are presented. A discussion of where long distant slurry pipelines fit in a picture that also includes thickened and paste materials pipe lining is included. (author)

  18. Application of Moessbauer spectroscopy on corrosion products of NPP

    Energy Technology Data Exchange (ETDEWEB)

    Dekan, J., E-mail: julius.dekan@stuba.sk; Lipka, J.; Slugen, V. [Institute of Nuclear and Physical Engineering, Faculty of Electrical Engineering and Information Technology, SUT (Slovakia)

    2013-04-15

    Steam generator (SG) is generally one of the most important components at all nuclear power plants (NPP) with close impact to safe and long-term operation. Material degradation and corrosion/erosion processes are serious risks for long-term reliable operation. Steam generators of four VVER-440 units at nuclear power plants V-1 and V-2 in Jaslovske Bohunice (Slovakia) were gradually changed by new original 'Bohunice' design in period 1994-1998, in order to improve corrosion resistance of SGs. Corrosion processes before and after these design and material changes in Bohunice secondary circuit were studied using Moessbauer spectroscopy during last 25 years. Innovations in the feed water pipeline design as well as material composition improvements were evaluated positively. Moessbauer spectroscopy studies of phase composition of corrosion products were performed on real specimens scrapped from water pipelines or in form of filters deposits. Newest results in our long-term corrosion study confirm good operational experiences and suitable chemical regimes (reduction environment) which results mostly in creation of magnetite (on the level 70 % or higher) and small portions of hematite, goethite or hydrooxides. Regular observation of corrosion/erosion processes is essential for keeping NPP operation on high safety level. The output from performed material analyses influences the optimisation of operating chemical regimes and it can be used in optimisation of regimes at decontamination and passivation of pipelines or secondary circuit components. It can be concluded that a longer passivation time leads more to magnetite fraction in the corrosion products composition.

  19. 76 FR 44985 - Pipeline Safety: Potential for Damage to Pipeline Facilities Caused by Flooding

    Science.gov (United States)

    2011-07-27

    .... PHMSA-2011-0177] Pipeline Safety: Potential for Damage to Pipeline Facilities Caused by Flooding AGENCY... liquid pipelines to communicate the potential for damage to pipeline facilities caused by severe flooding... pipelines in case of flooding. ADDRESSES: This document can be viewed on the Office of Pipeline Safety home...

  20. Microbial Corrosion of API 5L X-70 Carbon Steel by ATCC 7757 and Consortium of Sulfate-Reducing Bacteria

    OpenAIRE

    Abdullah, Arman; Yahaya, Nordin; Md Noor, Norhazilan; Mohd Rasol, Rosilawati

    2014-01-01

    Various cases of accidents involving microbiology influenced corrosion (MIC) were reported by the oil and gas industry. Sulfate reducing bacteria (SRB) have always been linked to MIC mechanisms as one of the major causes of localized corrosion problems. In this study, SRB colonies were isolated from the soil in suspected areas near the natural gas transmission pipeline in Malaysia. The effects of ATCC 7757 and consortium of isolated SRB upon corrosion on API 5L X-70 carbon steel coupon were i...

  1. 77 FR 19799 - Pipeline Safety: Pipeline Damage Prevention Programs

    Science.gov (United States)

    2012-04-02

    ... noted ``when the oil pipeline industry developed the survey for its voluntary spill reporting system...) [cir] The American Public Gas Association (APGA) [cir] The Association of Oil Pipelines (AOPL) [cir... the contrary, all 50 states in the United States have a law designed to prevent excavation damage to...

  2. Nova Gas`s pipeline to Asia

    Energy Technology Data Exchange (ETDEWEB)

    Lea, N.

    1996-01-01

    The involvement of the Calgary-based company NOVA Gas International (NGI) in Malaysia`s peninsular gas utilization (PGU) project, was described. Phase I and II of the project involved linking onshore gas processing plants with a natural gas transmission system. Phase III of the PGU project was a gas transmission pipeline that began midway up the west coast of peninsular Malaysia to the Malaysia-Thailand border. The complex 549 km pipeline included route selection, survey and soil investigation, archaeological study, environmental impact assessment, land acquisition, meter-station construction, telecommunication systems and office buildings. NGI was the prime contractor on the project through a joint venture with OGP Technical Services, jointly owned by NGI and Petronas, the Thai state oil company. Much of NGI`s success was attributed to excellent interpersonal skills, particularly NGI`s ability to build confidence and credibility with its Thai partners.

  3. Accelerated Corrosion Testing

    Science.gov (United States)

    1982-12-01

    Treaty Organization, Brussels, 1971), p. 449. 14. D. 0. Sprowls, T. J. Summerson, G. M. Ugianski, S. G. Epstein, and H. L. Craig , Jr., in Stress...National Association of Corrosion Engineers Houston, TX, 1972). 22. H. L. Craig , Jr. (ed.), Stress Corrosion-New Approaches, ASTM-STP- 610 (American...62. M. Hishida and H. Nakada, Corrosion 33 (11) 403 (1977). b3. D. C. Deegan and B. E. Wilde, Corrosion 34 (6), 19 (1978). 64. S. Orman, Corrosion Sci

  4. Fluid-induced vibration of composite natural gas pipelines

    Energy Technology Data Exchange (ETDEWEB)

    Zou, G.P.; Cheraghi, N.; Taheri, F. [Dalhousie Univ., Dept. of Civil Engineering, Halifax, NS (Canada)

    2005-02-01

    Advancements in materials bonding techniques have led to the use of reinforced composite pipelines. The use of steel pipe with a fiber-reinforced composite over-wrap together has produced an exceptionally strong pipe with positive advantages in weight and corrosion resistivity. Understanding the dynamic characteristics of this kind of sub-sea composite pipelines, which often accommodate axial flow of gas, and prediction of their response is of great interest. This paper presents a state-variable model developed for the analysis of fluid-induced vibration of composite pipeline systems. Simply supported, clamped and clamped-simply supported pipelines are investigated. The influence of fluid's Poisson ratio, the ratio of pipe radius to pipe-wall thickness, laminate layup, the ratio of liquid mass density to pipe-wall mass density, the fluid velocity, initial tension and fluid pressure are all considered. The results of our proposed methodology are compared with those of finite element analysis, using ANSYS ssoftware. (Author)

  5. Lay Pipeline Abandonment Head during Some

    African Journals Online (AJOL)

    2016-12-01

    Dec 1, 2016 ... is very cruel to the structural integrity of the pipeline structure after ... and properties may be jeopardized should the pipeline structure be used for oil or gas transport when such ... pipelines under bending may alter the material.

  6. Integrity assessment of pipelines - additional remarks; Avaliacao da integridade de dutos - observacoes adicionais

    Energy Technology Data Exchange (ETDEWEB)

    Alves, Luis F.C. [PETROBRAS S.A., Salvador, BA (Brazil). Unidade de Negocios. Exploracao e Producao

    2005-07-01

    Integrity assessment of pipelines is part of a process that aims to enhance the operating safety of pipelines. During this task, questions related to the interpretation of inspection reports and the way of regarding the impact of several parameters on the pipeline integrity normally come up. In order to satisfactorily answer such questions, the integrity assessment team must be able to suitably approach different subjects such as corrosion control and monitoring, assessment of metal loss and geometric anomalies, and third party activities. This paper presents additional remarks on some of these questions based on the integrity assessment of almost fifty pipelines that has been done at PETROBRAS/E and P Bahia over the past eight years. (author)

  7. Drive Control System for Pipeline Crawl Robot Based on CAN Bus

    Energy Technology Data Exchange (ETDEWEB)

    Chen, H J [Department of Electrical Engineering, Harbin Institute of Technology Harbin, Heilongjiang, 150001 (China); Gao, B T [Department of Electrical Engineering, Harbin Institute of Technology Harbin, Heilongjiang, 150001 (China); Zhang, X H [Department of Electrical Engineering, Harbin Institute of Technology Harbin, Heilongjiang, 150001 (China); Deng, Z Q [School of Mechanical Engineering, Harbin Institute of Technology Harbin, Heilongjiang, 150001 (China)

    2006-10-15

    Drive control system plays important roles in pipeline robot. In order to inspect the flaw and corrosion of seabed crude oil pipeline, an original mobile pipeline robot with crawler drive unit, power and monitor unit, central control unit, and ultrasonic wave inspection device is developed. The CAN bus connects these different function units and presents a reliable information channel. Considering the limited space, a compact hardware system is designed based on an ARM processor with two CAN controllers. With made-to-order CAN protocol for the crawl robot, an intelligent drive control system is developed. The implementation of the crawl robot demonstrates that the presented drive control scheme can meet the motion control requirements of the underwater pipeline crawl robot.

  8. Drive Control System for Pipeline Crawl Robot Based on CAN Bus

    International Nuclear Information System (INIS)

    Chen, H J; Gao, B T; Zhang, X H; Deng, Z Q

    2006-01-01

    Drive control system plays important roles in pipeline robot. In order to inspect the flaw and corrosion of seabed crude oil pipeline, an original mobile pipeline robot with crawler drive unit, power and monitor unit, central control unit, and ultrasonic wave inspection device is developed. The CAN bus connects these different function units and presents a reliable information channel. Considering the limited space, a compact hardware system is designed based on an ARM processor with two CAN controllers. With made-to-order CAN protocol for the crawl robot, an intelligent drive control system is developed. The implementation of the crawl robot demonstrates that the presented drive control scheme can meet the motion control requirements of the underwater pipeline crawl robot

  9. Pipeline Processing for VISTA

    Science.gov (United States)

    Lewis, J. R.; Irwin, M.; Bunclark, P.

    2010-12-01

    The VISTA telescope is a 4 metre instrument which has recently been commissioned at Paranal, Chile. Equipped with an infrared camera, 16 2Kx2K Raytheon detectors and a 1.7 square degree field of view, VISTA represents a huge leap in infrared survey capability in the southern hemisphere. Pipeline processing of IR data is far more technically challenging than for optical data. IR detectors are inherently more unstable, while the sky emission is over 100 times brighter than most objects of interest, and varies in a complex spatial and temporal manner. To compensate for this, exposure times are kept short, leading to high nightly data rates. VISTA is expected to generate an average of 250 GB of data per night over the next 5-10 years, which far exceeds the current total data rate of all 8m-class telescopes. In this presentation we discuss the pipelines that have been developed to deal with IR imaging data from VISTA and discuss the primary issues involved in an end-to-end system capable of: robustly removing instrument and night sky signatures; monitoring data quality and system integrity; providing astrometric and photometric calibration; and generating photon noise-limited images and science-ready astronomical catalogues.

  10. Corrosion and Environmental Degradation, 2 Volume Set

    Science.gov (United States)

    Schütze, Michael; Cahn, Robert W.; Haasen, Peter; Kramer, E. J.

    2001-06-01

    Corrosion and corrosion protection is one of most important topics in applied materials science. Corrosion science is not only important from an economic point of view, but, due to its interdisciplinary nature combining metallurgy, materials physics and electrochemistry, it is also of high scientific interest. Nowadays corrosion science even gets new impetus from surface science and polymer chemistry. This two-volume reference work belonging to the well renown series Materials Science and Tehcnology provides the reader with a sound and broad survey on the whole subject - from the fundamentals to the latest research results. Written by a team of international top-experts it will become an indispensable reference for any materials scientist, physicist or chemist involved in corrosion science.

  11. Accuracy Limitations of Pipelined ADCs

    NARCIS (Netherlands)

    Quinn, P.J.; Roermund, van A.H.M.

    2005-01-01

    In this paper, the key characteristics of the main errors which affect the performance of a switched capacitor pipelined ADC are presented and their effects on the ADC transfer characteristics demonstrated. Clear and concise relationships are developed to aid optimized design of the pipeline ADC and

  12. Application of CdZnTe Gamma-Ray Detector for Imaging Corrosion under Insulation

    Science.gov (United States)

    Abdullah, J.; Yahya, R.

    2007-05-01

    Corrosion under insulation (CUI) on the external wall of steel pipes is a common problem in many types of industrial plants. This is mainly due to the presence of moisture or water in the insulation materials. This type of corrosion can cause failures in areas that are not normally of a primary concern to an inspection program. The failures are often the result of localised corrosion and not general wasting over a large area. These failures can tee catastrophic in nature or at least have an adverse economic effect in terms of downtime and repairs. There are a number of techniques used today for CUI investigations. The main ones are profile radiography, pulse eddy current, ultrasonic spot readings and insulation removal. A new system now available is portable Pipe-CUI-Profiler. The nucleonic system is based on dual-beam gamma-ray absorption technique using Cadmium Zinc Telluride (CdZnTe) semiconductor detectors. The Pipe-CUI-Profiler is designed to inspect pipes of internal diameter 50, 65, 80, 90, 100, 125 and 150 mm. Pipeline of these sizes with aluminium or thin steel sheathing, containing fibreglass or calcium silicate insulation to thickness of 25, 40 and 50 mm can be inspected. The system has proven to be a safe, fast and effective method of inspecting pipe in industrial plant operations. This paper describes the application of gamma-ray techniques and CdZnTe semiconductor detectors in the development of Pipe-CUI-Profiler for non-destructive imaging of corrosion under insulation of steel pipes. Some results of actual pipe testing in large-scale industrial plant will be presented.

  13. Application of CdZnTe Gamma-Ray Detector for Imaging Corrosion under Insulation

    International Nuclear Information System (INIS)

    Abdullah, J.; Yahya, R.

    2007-01-01

    Corrosion under insulation (CUI) on the external wall of steel pipes is a common problem in many types of industrial plants. This is mainly due to the presence of moisture or water in the insulation materials. This type of corrosion can cause failures in areas that are not normally of a primary concern to an inspection program. The failures are often the result of localised corrosion and not general wasting over a large area. These failures can tee catastrophic in nature or at least have an adverse economic effect in terms of downtime and repairs. There are a number of techniques used today for CUI investigations. The main ones are profile radiography, pulse eddy current, ultrasonic spot readings and insulation removal. A new system now available is portable Pipe-CUI-Profiler. The nucleonic system is based on dual-beam gamma-ray absorption technique using Cadmium Zinc Telluride (CdZnTe) semiconductor detectors. The Pipe-CUI-Profiler is designed to inspect pipes of internal diameter 50, 65, 80, 90, 100, 125 and 150 mm. Pipeline of these sizes with aluminium or thin steel sheathing, containing fibreglass or calcium silicate insulation to thickness of 25, 40 and 50 mm can be inspected. The system has proven to be a safe, fast and effective method of inspecting pipe in industrial plant operations. This paper describes the application of gamma-ray techniques and CdZnTe semiconductor detectors in the development of Pipe-CUI-Profiler for non-destructive imaging of corrosion under insulation of steel pipes. Some results of actual pipe testing in large-scale industrial plant will be presented

  14. Synthesis of Dipeptide Benzoylalanylglycine Methyl Ester and Corrosion Inhibitor Evaluation by Tafel Equation

    International Nuclear Information System (INIS)

    Abdurrahman, J.; Wahyuningrum, D.; Achmad, S.; Bundjali, B.

    2011-01-01

    Corrosion is one of the major problems in petroleum mining and processing industry. The pipelines used to transport crude oil from reservoir to the processing installation were made from carbon steel that is susceptible towards corrosion. One of the best methods to prevent corrosion that occurred at the inner parts of carbon steel pipelines is to use organic corrosion inhibitor. One of the potent organic corrosion inhibitors is amino acids derivatives. In this study, dipeptide compound namely benzoylalanylglycine methyl ester and benzoylalanylglycine have been synthesized. The structure elucidation of the products was performed by IR, MS and NMR spectroscopy. The determination of corrosion inhibition activity utilized the Tafel method. The corrosion inhibition efficiency of glycine methyl ester, benzoyl alanine, dipeptide benzoylalanylglycine methyl ester and dipeptide benzoylalanylglycine were 63.34 %, 35.86 %, 68.40 % and 27.72 %, respectively. These results showed that the formation of dipeptide benzoylalanylglycine methyl ester, derived from carboxylic protected glycine and amine protected alanine, increased the corrosion inhibition activity due to the loss of acidity center in the structure of glycine and L-alanine that would induce the corrosive environment towards carbon steel. (author)

  15. Corrosion/96 conference papers

    International Nuclear Information System (INIS)

    Anon.

    1996-01-01

    Topics covered by this conference include: cathodic protection in natural waters; cleaning and repassivation of building HVAC systems; worldwide opportunities in flue gas desulfurization; advancements in materials technology for use in oil and gas service; fossil fuel combustion and conversion; technology of corrosion inhibitors; computers in corrosion control--modeling and information processing; recent experiences and advances of austenitic alloys; managing corrosion with plastics; corrosion measurement technology; corrosion inhibitors for concrete; refining industry; advances in corrosion control for rail and tank trailer equipment; CO 2 corrosion--mechanisms and control; microbiologically influenced corrosion; corrosion in nuclear systems; role of corrosion in boiler failures; effects of water reuse on monitoring and control technology in cooling water applications; methods and mechanisms of scale and deposit control; corrosion detection in petroleum production lines; underground corrosion control; environmental cracking--relating laboratory results and field behavior; corrosion control in reinforced concrete structures; corrosion and its control in aerospace and military hardware; injection and process addition facilities; progress reports on the results of reinspection of deaerators inspected or repaired per RP0590 criteria; near 100% volume solids coating technology and application methods; materials performance in high temperature environments containing halides; impact of toxicity studies on use of corrosion/scale inhibitors; mineral scale deposit control in oilfield related operations; corrosion in gas treating; marine corrosion; cold climate corrosion; corrosion in the pulp and paper industry; gaseous chlorine alternatives in cooling water systems; practical applications of ozone in recirculating cooling water systems; and water reuse in industry. Over 400 papers from this conference have been processed separately for inclusion on the data base

  16. Recent developments in pipeline welding practice

    Energy Technology Data Exchange (ETDEWEB)

    1979-01-01

    Fourteen chapters are included: overview of pipeline welding systems and quality assurance, CRC automatic welding system, H.C. Price Co. automatic welding system, semi-automatic MIG-welding process, partial penetration welding of steel pipes for gas distribution, construction procedures and quality control in offshore pipeline construction, welding in repair and maintenance of gas transmission pipelines, British Gas studies of welding on pressurized gas transmission pipelines, hot tapping pipelines, underwater welding for offshore pipelines and associated equipment, radial friction welding, material composition vs weld properties, review of NDT of pipeline welds, and safety assurance in pipeline construction. A bibliography of approximately 150 references is included, arranged according to subject and year.

  17. Special Frits for Direct-On Enamelling of Pipelines

    International Nuclear Information System (INIS)

    Berdzenishvili, I.; Siradze, M.; Erokhin, V.; Kldiashvili, R.

    2010-01-01

    The compositions of low-melting zirconium-strontium frits have been developed for direct-on enamelling of pipes. Owing to the given combination of active cations, toxic fluorine and expensive nickel and lithium were eliminated from glass frit compositions. The enamels were subjected to firing by the induction method. In the synthesized enamels, the optimal complex of properties combining high corrosion-resistant and thermo-mechanic indices, adhesive strength and required specifications was realized. These enamels are recommended for testing on pipelines. (author)

  18. Energy geopolitics and Iran-Pakistan-India gas pipeline

    Energy Technology Data Exchange (ETDEWEB)

    Verma, Shiv Kumar [Political Geography Division, Center for International Politics, Organization and Disarmament, School of International Studies, Jawaharlal Nehru University, New Delhi 110067 (India)]. E-mail: vermajnu@gmail.com

    2007-06-15

    With the growing energy demands in India and its neighboring countries, Iran-Pakistan-India (IPI) gas pipeline assumes special significance. Energy-deficient countries such as India, China, and Pakistan are vying to acquire gas fields in different parts of the world. This has led to two conspicuous developments: first, they are competing against each other and secondly, a situation is emerging where they might have to confront the US and the western countries in the near future in their attempt to control energy bases. The proposed IPI pipeline is an attempt to acquire such base. However, Pakistan is playing its own game to maximize its leverages. Pakistan, which refuses to establish even normal trading ties with India, craves to earn hundreds of millions of dollars in transit fees and other annual royalties from a gas pipeline which runs from Iran's South Pars fields to Barmer in western India. Pakistan promises to subsidize its gas imports from Iran and thus also become a major forex earner. It is willing to give pipeline related 'international guarantees' notwithstanding its record of covert actions in breach of international law (such as the export of terrorism) and its reluctance to reciprocally provide India what World Trade Organization (WTO) rules obligate it to do-Most Favored Nation (MFN) status. India is looking at the possibility of using some set of norms for securing gas supply through pipeline as the European Union has already initiated a discussion on the issue. The key point that is relevant to India's plan to build a pipeline to source gas from Iran relates to national treatment for pipeline. Under the principle of national treatment which also figures in relation to foreign direct investment (FDI), the country through which a pipeline transits should provide some level of security to the transiting pipeline as it would have provided to its domestic pipelines. This paper will endeavor to analyze, first, the significance of this

  19. Microstructural features of environmentally assisted cracking in pipeline steel

    International Nuclear Information System (INIS)

    Williams, B.W.; Lambert, S.B.; Zhang, X.; Plumtree, A.; Sutherby, R.

    2003-01-01

    A number of small-scale pipeline specimens containing edge or surface cracks were tested in simulated groundwater (NS4 solution) in an anaerobic environment under cyclic loading conditions. Micrographs of the crack surface showed corrosion fatigue at high frequencies and low R-ratios. Following large amounts of growth (∼200 μm) for those specimens tested at low frequencies, evidence of transgranular quasi-cleavage was detected. Green rust was found to be present at the crack tips and along their flanks. Iron sulfide, resulting from anaerobic sulfate-reducing bacteria and iron carbonate were also present in the NS4 solution during testing. These corrosion products retarded crack growth in the depth direction of surface cracks. Under variable amplitude loadings conditions, the accompanying increased surface crack growth rate can be accounted for by rupture of the green rust film at the crack tip. (author)

  20. 78 FR 70076 - Aging Management of Internal Surfaces, Fire Water Systems, Atmospheric Storage Tanks, and...

    Science.gov (United States)

    2013-11-22

    ... Systems, Atmospheric Storage Tanks, and Corrosion Under Insulation AGENCY: Nuclear Regulatory Commission... Internal Surfaces, Fire Water Systems, Atmospheric Storage Tanks, and Corrosion Under Insulation.'' This LR... related to internal surface aging effects, fire water systems, atmospheric storage tanks, and corrosion...