Valuing flexibility: The case of an Integrated Gasification Combined Cycle power plant

International Nuclear Information System (INIS)

Abadie, Luis M.; Chamorro, Jose M.

2008-01-01

In this paper we analyze the choice between two technologies for producing electricity. In particular, the firm has to decide whether and when to invest either in a Natural Gas Combined Cycle (NGCC) power plant or in an Integrated Gasification Combined Cycle (IGCC) power plant, which may burn either coal or natural gas. Instead of assuming that fuel prices follow standard geometric Brownian motions, here they are assumed to show mean reversion, specifically to follow an inhomogeneous geometric Brownian motion. First we consider the opportunity to invest in a NGCC power plant. We derive the optimal investment rule as a function of natural gas price and the remaining life of the right to invest. In addition, the analytical solution for a perpetual option to invest is obtained. Then we turn to the IGCC power plant. We analyse the valuation of an operating plant when there are switching costs between modes of operation, and the choice of the best operation mode. This serves as an input to evaluate the option to invest in this plant. Finally we derive the value of an opportunity to invest either in a NGCC or IGCC power plant, i.e. to choose between an inflexible and a flexible technology, respectively. Depending on the opportunity's time to maturity, we derive the pairs of coal and gas prices for which it is optimal to invest in NGCC, in IGCC, or simply not to invest. Numerical computations involve the use of one- and two-dimensional binomial lattices that support a mean-reverting process for coal and gas prices. Basic parameter values are taken from an actual IGCC power plant currently in operation. Sensitivity of some results with respect to the underlying stochastic process for fuel price is also checked

Commercialization of IGCC technology looks promising

International Nuclear Information System (INIS)

Smith, D.J.

1992-01-01

This paper reports that a major focus of the latest round of the U.S. Department of Energy's Clean Coal Technology Program was three large-scale, high-efficiency electricity generating projects which will rely on coal gasification rather than burning the coal directly. The three projects are: Toms Creek integrated gasification combined-cycle (IGCC) demonstration project. The aim of the project is to demonstrate improved coal-to-power efficiencies in an integrated gasification combined-cycle process. According to the DOE, the Toms Creek project will show that significant reductions in SO 2 and NO x emissions can be accomplished through the use of IGCC technology. On completion of the project, 107 MW of electric capacity will be added to the grid. Pinon Pine IGCC power project. The project's aim is to demonstrate that IGCC plants can be constructed at significantly lower capital costs, and with higher thermal efficiencies, than conventional power generation technologies. It will also demonstrate the effectiveness of hot gas cleanup for low-sulfur western coals. Wasbash River coal gasification repowering project

Advanced modeling and simulation of integrated gasification combined cycle power plants with CO2-capture

International Nuclear Information System (INIS)

Rieger, Mathias

2014-01-01

The objective of this thesis is to provide an extensive description of the correlations in some of the most crucial sub-processes for hard coal fired IGCC with carbon capture (CC-IGCC). For this purpose, process simulation models are developed for four industrial gasification processes, the CO-shift cycle, the acid gas removal unit, the sulfur recovery process, the gas turbine, the water-/steam cycle and the air separation unit (ASU). Process simulations clarify the influence of certain boundary conditions on plant operation, performance and economics. Based on that, a comparative benchmark of CC-IGCC concepts is conducted. Furthermore, the influence of integration between the gas turbine and the ASU is analyzed in detail. The generated findings are used to develop an advanced plant configuration with improved economics. Nevertheless, IGCC power plants with carbon capture are not found to be an economically efficient power generation technology at present day boundary conditions.

Thermodynamic analysis of engineering solutions aimed at raising the efficiency of integrated gasification combined cycle

Science.gov (United States)

Gordeev, S. I.; Bogatova, T. F.; Ryzhkov, A. F.

2017-11-01

Raising the efficiency and environmental friendliness of electric power generation from coal is the aim of numerous research groups today. The traditional approach based on the steam power cycle has reached its efficiency limit, prompted by materials development and maneuverability performance. The rival approach based on the combined cycle is also drawing nearer to its efficiency limit. However, there is a reserve for efficiency increase of the integrated gasification combined cycle, which has the energy efficiency at the level of modern steam-turbine power units. The limit of increase in efficiency is the efficiency of NGCC. One of the main problems of the IGCC is higher costs of receiving and preparing fuel gas for GTU. It would be reasonable to decrease the necessary amount of fuel gas in the power unit to minimize the costs. The effect can be reached by raising of the heat value of fuel gas, its heat content and the heat content of cycle air. On the example of the process flowsheet of the IGCC with a power of 500 MW, running on Kuznetsk bituminous coal, by means of software Thermoflex, the influence of the developed technical solutions on the efficiency of the power plant is considered. It is received that rise in steam-air blast temperature to 900°C leads to an increase in conversion efficiency up to 84.2%. An increase in temperature levels of fuel gas clean-up to 900°C leads to an increase in the IGCC efficiency gross/net by 3.42%. Cycle air heating reduces the need for fuel gas by 40% and raises the IGCC efficiency gross/net by 0.85-1.22%. The offered solutions for IGCC allow to exceed net efficiency of analogous plants by 1.8-2.3%.

Advanced modeling and simulation of integrated gasification combined cycle power plants with CO{sub 2}-capture

Energy Technology Data Exchange (ETDEWEB)

Rieger, Mathias

2014-04-17

The objective of this thesis is to provide an extensive description of the correlations in some of the most crucial sub-processes for hard coal fired IGCC with carbon capture (CC-IGCC). For this purpose, process simulation models are developed for four industrial gasification processes, the CO-shift cycle, the acid gas removal unit, the sulfur recovery process, the gas turbine, the water-/steam cycle and the air separation unit (ASU). Process simulations clarify the influence of certain boundary conditions on plant operation, performance and economics. Based on that, a comparative benchmark of CC-IGCC concepts is conducted. Furthermore, the influence of integration between the gas turbine and the ASU is analyzed in detail. The generated findings are used to develop an advanced plant configuration with improved economics. Nevertheless, IGCC power plants with carbon capture are not found to be an economically efficient power generation technology at present day boundary conditions.

Thermodynamic evaluation of CHP (combined heat and power) plants integrated with installations of coal gasification

International Nuclear Information System (INIS)

Ziębik, Andrzej; Malik, Tomasz; Liszka, Marcin

2015-01-01

Integration of a CHP steam plant with an installation of coal gasification and gas turbine leads to an IGCC-CHP (integrated gasification combined cycle-combined heat and power). Two installations of coal gasification have been analyzed, i.e. pressurized entrained flow gasifier – case 1 and pressurized fluidized bed gasifier with CO_2 recirculation – case 2. Basing on the results of mathematical modelling of an IGCC-CHP plant, the algorithms of calculating typical energy indices have been derived. The following energy indices are considered, i.e. coefficient of heat performance and relative savings of chemical energy of fuels. The results of coefficients of heat performance are contained between 1.87 and 2.37. Values exceeding 1 are thermodynamically justified because the idea of cogeneration of heat and electricity based on combining cycles of the heat engine and heat pump the efficiency of which exceeds 1. Higher values concerning waste heat replace more thermodynamically effective sources of heat in CHP plants. Relative savings of the chemical energy of fuels are similar in both cases of IGCC-CHP plants and are contained between the lower value of the CHP (combined heat and power) plants fuelled with coal and higher value of CHP plants fired with natural gas. - Highlights: • Energy savings of fuel is an adequate measure of cogeneration. • Relative energy savings of IGCC-CHP is near the result of a gas and steam CHP. • COHP (coefficient of heat performance) can help to divide fuel between heat fluxes. • Higher values of COHP in the case of waste heat recovery result from the lower thermal parameters.

A comparison of improved power plant technologies on lignite with (PFBC) and (IGCC) cycles

International Nuclear Information System (INIS)

Cherepnalkovski, Ilija

1997-01-01

Technologies and process diagrams descriptions for PFBC (Pressurised Fluidized Bed Combustion) and IGCC (Integrated Gasification Combined Cycle) are presented as for improved cycles with modern clean coal technologies, the most popular currently. A special attention is paid to the possibilities for Macedonian lignites use on the power plants with PFBC and IGCC cycles. The comparison of the above mention technologies has been done particularly on the desulfurization, NO x reduction, ash elimination and its use in the building and construction industries. A comparison between the power plants with PFBC and IGCC cycles is made by the following criteria: cycle efficiency, desulfurization and nitrogen oxides reduction, power plant complexity and their cost, as well as plant reliability. (Author)

Model Predictive Control of Integrated Gasification Combined Cycle Power Plants

Energy Technology Data Exchange (ETDEWEB)

B. Wayne Bequette; Priyadarshi Mahapatra

2010-08-31

The primary project objectives were to understand how the process design of an integrated gasification combined cycle (IGCC) power plant affects the dynamic operability and controllability of the process. Steady-state and dynamic simulation models were developed to predict the process behavior during typical transients that occur in plant operation. Advanced control strategies were developed to improve the ability of the process to follow changes in the power load demand, and to improve performance during transitions between power levels. Another objective of the proposed work was to educate graduate and undergraduate students in the application of process systems and control to coal technology. Educational materials were developed for use in engineering courses to further broaden this exposure to many students. ASPENTECH software was used to perform steady-state and dynamic simulations of an IGCC power plant. Linear systems analysis techniques were used to assess the steady-state and dynamic operability of the power plant under various plant operating conditions. Model predictive control (MPC) strategies were developed to improve the dynamic operation of the power plants. MATLAB and SIMULINK software were used for systems analysis and control system design, and the SIMULINK functionality in ASPEN DYNAMICS was used to test the control strategies on the simulated process. Project funds were used to support a Ph.D. student to receive education and training in coal technology and the application of modeling and simulation techniques.

INTEGRATED PYROLYSIS COMBINED CYCLE BIOMASS POWER SYSTEM CONCEPT DEFINITION

International Nuclear Information System (INIS)

Sandvig, Eric; Walling, Gary; Brown, Robert C.; Pletka, Ryan; Radlein, Desmond; Johnson, Warren

2003-01-01

Advanced power systems based on integrated gasification/combined cycles (IGCC) are often presented as a solution to the present shortcomings of biomass as fuel. Although IGCC has been technically demonstrated at full scale, it has not been adopted for commercial power generation. Part of the reason for this situation is the continuing low price for coal. However, another significant barrier to IGCC is the high level of integration of this technology: the gas output from the gasifier must be perfectly matched to the energy demand of the gas turbine cycle. We are developing an alternative to IGCC for biomass power: the integrated (fast) pyrolysis/ combined cycle (IPCC). In this system solid biomass is converted into liquid rather than gaseous fuel. This liquid fuel, called bio-oil, is a mixture of oxygenated organic compounds and water that serves as fuel for a gas turbine topping cycle. Waste heat from the gas turbine provides thermal energy to the steam turbine bottoming cycle. Advantages of the biomass-fueled IPCC system include: combined cycle efficiency exceeding 37 percent efficiency for a system as small as 7.6 MW e ; absence of high pressure thermal reactors; decoupling of fuel processing and power generation; and opportunities for recovering value-added products from the bio-oil. This report provides a technical overview of the system including pyrolyzer design, fuel clean-up strategies, pyrolysate condenser design, opportunities for recovering pyrolysis byproducts, gas turbine cycle design, and Rankine steam cycle. The report also reviews the potential biomass fuel supply in Iowa, provide and economic analysis, and present a summery of benefits from the proposed system

INTEGRATED PYROLYSIS COMBINED CYCLE BIOMASS POWER SYSTEM CONCEPT DEFINITION

Energy Technology Data Exchange (ETDEWEB)

Eric Sandvig; Gary Walling; Robert C. Brown; Ryan Pletka; Desmond Radlein; Warren Johnson

2003-03-01

Advanced power systems based on integrated gasification/combined cycles (IGCC) are often presented as a solution to the present shortcomings of biomass as fuel. Although IGCC has been technically demonstrated at full scale, it has not been adopted for commercial power generation. Part of the reason for this situation is the continuing low price for coal. However, another significant barrier to IGCC is the high level of integration of this technology: the gas output from the gasifier must be perfectly matched to the energy demand of the gas turbine cycle. We are developing an alternative to IGCC for biomass power: the integrated (fast) pyrolysis/ combined cycle (IPCC). In this system solid biomass is converted into liquid rather than gaseous fuel. This liquid fuel, called bio-oil, is a mixture of oxygenated organic compounds and water that serves as fuel for a gas turbine topping cycle. Waste heat from the gas turbine provides thermal energy to the steam turbine bottoming cycle. Advantages of the biomass-fueled IPCC system include: combined cycle efficiency exceeding 37 percent efficiency for a system as small as 7.6 MW{sub e}; absence of high pressure thermal reactors; decoupling of fuel processing and power generation; and opportunities for recovering value-added products from the bio-oil. This report provides a technical overview of the system including pyrolyzer design, fuel clean-up strategies, pyrolysate condenser design, opportunities for recovering pyrolysis byproducts, gas turbine cycle design, and Rankine steam cycle. The report also reviews the potential biomass fuel supply in Iowa, provide and economic analysis, and present a summery of benefits from the proposed system.

Thermodynamic Analyses of Biomass Gasification Integrated Externally Fired, Post-Firing and Dual-Fuel Combined Cycles

Directory of Open Access Journals (Sweden)

Saeed Soltani

2015-01-01

Full Text Available In the present work, the results are reported of the energy and exergy analyses of three biomass-related processes for electricity generation: the biomass gasification integrated externally fired combined cycle, the biomass gasification integrated dual-fuel combined cycle, and the biomass gasification integrated post-firing combined cycle. The energy efficiency for the biomass gasification integrated post-firing combined cycle is 3% to 6% points higher than for the other cycles. Although the efficiency of the externally fired biomass combined cycle is the lowest, it has an advantage in that it only uses biomass. The energy and exergy efficiencies are maximized for the three configurations at particular values of compressor pressure ratios, and increase with gas turbine inlet temperature. As pressure ratio increases, the mass of air per mass of steam decreases for the biomass gasification integrated post-firing combined cycle, but the pressure ratio has little influence on the ratio of mass of air per mass of steam for the other cycles. The gas turbine exergy efficiency is the highest for the three configurations. The combustion chamber for the dual-fuel cycle exhibits the highest exergy efficiency and that for the post-firing cycle the lowest. Another benefit of the biomass gasification integrated externally fired combined cycle is that it exhibits the highest air preheater and heat recovery steam generator exergy efficiencies.

Novel integrated gasification combined cycles with a carbon dioxide recovery option

Energy Technology Data Exchange (ETDEWEB)

Lawton, J.

1997-08-01

Two novel combined cycle configurations offering potential to reduce the cost of electricity from coal-fired IGCCs were investigated - one based on the use of flue gas recycling with heat recovery to the recycled stream, the other, aimed at removing carbon dioxide, using flue gas recycle and heat recovery but with oxygen as the oxidant in the gas turbine. The investigation included the use of fuels other than coal. It was found that gasification efficiency was increased by use of a coal/Orimulsion slurry. Flue gas recycling at 1 bar for the industrial gas turbine offered a gain of about 0.4 percentage points. In a standard IGCC the industrial gas turbine showed an advantage of 1.5 percentage points over the aero-derived machine. The least cost electricity with CO{sub 2} removal was achieved using an oxygen-fed industrial gas turbine with flue gas recycling and recovery. Several recommendations are made for further studies to reduce costs of electricity production. 11 refs., 3 figs., 5 tabs., 1 app.

Recovery of flue gas energy in heat integrated IGCC power plants using the contact economizer system

CSIR Research Space (South Africa)

Madzivhandila, V

2010-10-01

Full Text Available Asia Pacific Confederation of APCChE 2010 Chemical Engineering Congress October 5-8, 2010, Taipei � �� Recovery of flue gas energy in heat integrated IGCC power plants using the contact economizer system Vhutshilo Madzivhandilaa, Thokozani... temperature and the thermal efficiency of the plant. The 13th Asia Pacific Confederation of APCChE 2010 Chemical Engineering Congress October 5-8, 2010, Taipei � �� 1. Introduction The IGCC (Integrated Gasification Combined Cycle) is one...

Thermodynamic investigation of an integrated gasification plant with solid oxide fuel cell and steam cycles

Energy Technology Data Exchange (ETDEWEB)

Rokni, Masoud [Technical Univ. of Denmark, Lyngby (Denmark). Dept. of Mechanical Engineering, Thermal Energy System

2012-07-01

A gasification plant is integrated on the top of a solid oxide fuel cell (SOFC) cycle, while a steam turbine (ST) cycle is used as a bottoming cycle for the SOFC plant. The gasification plant was fueled by woodchips to produce biogas and the SOFC stacks were fired with biogas. The produced gas was rather clean for feeding to the SOFC stacks after a simple cleaning step. Because all the fuel cannot be burned in the SOFC stacks, a burner was used to combust the remaining fuel. The off-gases from the burner were then used to produce steam for the bottoming steam cycle in a heat recovery steam generator (HRSG). The steam cycle was modeled with a simple single pressure level. In addition, a hybrid recuperator was used to recover more energy from the HRSG and send it back to the SOFC cycle. Thus two different configurations were investigated to study the plants characteristic. Such system integration configurations are completely novel and have not been studied elsewhere. Plant efficiencies of 56% were achieved under normal operation which was considerably higher than the IGCC (Integrated Gasification Combined Cycle) in which a gasification plant is integrated with a gas turbine and a steam turbine. Furthermore, it is shown that under certain operating conditions, plant efficiency of about 62 is also possible to achieve. (orig.)

Thermal expansion of slag and fly ash from coal gasification in IGCC power plant

Energy Technology Data Exchange (ETDEWEB)

M. Aineto; A. Acosta; J.M.A. Rincon; M. Romero [University of Castilla La Mancha, Ciudad Real (Spain). Laboratory of Applied Mineralogy

2006-11-15

Integrated gasification in combined cycle (IGCC) is an electrical power generation system which is characterized to be a clean coal technology different than conventional process in combustible treatment. IGCC process gives rise to inorganic solid wastes in the form of vitreous slag and fly ashes with singular thermal properties. The gasification of the fuel takes place at high temperature and pressure in reducing atmosphere. Under that conditions, gases such as H{sub 2}, N{sub 2} or CO, which are the main components of the gas mixture in the gasifier, show a high solubility in the melt and during the cooling remain enclosed in the vitreous slag. When these wastes are afterward thermal treated in oxidizing conditions, two phenomena occur. The development of a crystalline phase by devitrification of the glassy matrix and the releasing of the enclosed gas, which starts at temperatures nearly to the softening point. At higher temperatures the bubbles with increasing kinetic energy tend to ascend with difficulty through the viscous liquid phase and promotes an expansive reaction, giving rise to a foam glass-ceramic product. This paper has been focused on the study of thermal expansion in slag and fly ash samples from the ELCOGAS IGCC power plant located in Puertollano (Spain). 18 refs., 11 figs., 1 tab.

The potential for control of carbon dioxide emissions from integrated gasification/combined-cycle systems

Energy Technology Data Exchange (ETDEWEB)

Livengood, C.D.; Doctor, R.D.; Molburg, J.C.; Thimmapuram, P.; Berry, G.F.

1994-06-01

Initiatives to limit carbon dioxide (CO{sub 2}) emissions have drawn considerable interest to integrated gasification/combined-cycle (IGCC) power generation, a process that reduces CO{sub 2} production through efficient fuel used is amenable to CO{sub 2} capture. This paper presents a comparison of energy systems that encompass fuel supply, an IGCC system, CO{sub 2} recovery using commercial technologies, CO{sub 2} transport by pipeline, and land-based sequestering in geological reservoirs. The intent is to evaluate the energy-efficiency impacts of controlling CO{sub 2} in such systems and to provide the CO{sub 2} budget, or an to equivalent CO{sub 2}`` budget, associated with each of the individual energy-cycle steps. The value used for the ``equivalent CO{sub 2}`` budget is 1 kg/kWh CO{sub 2}. The base case for the comparison is a 457-MW IGCC system that uses an air-blown Kellogg-Rust-Westinghouse (KRW) agglomerating fluidized-bed gasifier, Illinois No. 6 bituminous coal, and in-bed sulfur removal. Mining, preparation, and transportation of the coal and limestone result in a net system electric power production of 454 MW with a 0.835 kg/kwh CO{sub 2} release rate. For comparison, the gasifier output is taken through a water-gas shift to convert CO to CO{sub 2} and then processed in a glycol-based absorber unit to recover CO{sub 2} Prior to the combustion turbine. A 500-km pipeline then transports the CO{sub 2} for geological sequestering. The net electric power production for the system with CO{sub 2} recovery is 381 MW with a 0.156 kg/kwh CO{sub 2} release rate.

IGCC crosses the threshold

Energy Technology Data Exchange (ETDEWEB)

Broderick, J E

1986-07-01

This paper describes the development of the Texaco Coal Gasification Process (TCGP), the first of the advanced gasification processes to become commercialized. The utilization of this process in various demonstration and commercial plants is described. The design of the Cool Water integrated gasification combined cycle (IGCC) plant in California is discussed in some detail. This plant has been operating successfully since June 1984, and has demonstrated that the Texaco gasification technology for electric power generation is commercially viable, can use many different feedstocks, has substantial efficiency growth potential, can provide competitively lower cost electric power, and offers vastly superior environmental performance.

77 FR 59166 - South Mississippi Electric Cooperative: Plant Ratcliffe, Kemper County Integrated Gasification...

Science.gov (United States)

2012-09-26

... SMEPA lacks sufficient control and responsibility over the Project, RUS determined that financing SMEPA... Ratcliffe, Kemper County Integrated Gasification Combined-Cycle (IGCC) Project AGENCY: Rural Utilities..., Mississippi (the Project). The Acting Administrator of RUS has signed the ROD, which is effective on the...

ITM oxygen for gasification

Energy Technology Data Exchange (ETDEWEB)

Armstrong, P.A.; Foster, E.P. [Air Products and Chemicals Inc., Toronto, ON (Canada); Gunardson, H.H. [Air Products Canada Ltd., Mississauga, ON (Canada)

2005-11-01

This paper described a newly developed air separation technology called Ionic Transport Membrane (ITM), which reduces the overall cost of the gasification process. The technology is well suited for advanced energy conversion processes such as integrated gasification combined cycle (IGCC) that require oxygen and use heavy carbonaceous feedstocks such as residual oils, bitumens, coke and coal. It is also well suited for traditional industrial applications for oxygen and distributed power. Air Products Canada Limited developed the ceramic membrane air separation technology that can reduce the cost of pure oxygen by more than 30 per cent. The separation technology achieves a capital cost reduction of 30 per cent and an energy reduction of 35 per cent over conventional cryogenic air separation. ITM is an electrochemical process that integrates well with the gasification process and an IGCC option for producing electricity from the waste heat generated from gasification. This paper described the integration of ITM technology with both the gasification and IGCC processes and showed the attractive economics of ITM. 6 refs., 2 tabs., 6 figs.

Dynamic modeling of Shell entrained flow gasifier in an integrated gasification combined cycle process

International Nuclear Information System (INIS)

Lee, Hyeon-Hui; Lee, Jae-Chul; Joo, Yong-Jin; Oh, Min; Lee, Chang-Ha

2014-01-01

Highlights: • Detailed dynamic model for the Shell entrained flow gasifier was developed. • The model included sub-models of reactor, membrane wall, gas quench and slag flow. • The dynamics of each zone including membrane wall in the gasifier were analyzed. • Cold gas efficiency (81.82%), gas fraction and temperature agreed with Shell data. • The model could be used as part of the overall IGCC simulation. - Abstract: The Shell coal gasification system is a single-stage, up-flow, oxygen-blown gasifier which utilizes dry pulverized coal with an entrained flow mechanism. Moreover, it has a membrane wall structure and operates in the slagging mode. This work provides a detailed dynamic model of the 300 MW Shell gasifier developed for use as part of an overall IGCC (integrated gasification combined cycle) process simulation. The model consists of several sub-models, such as a volatilization zone, reaction zone, quench zone, slag zone, and membrane wall zone, including heat transfers between the wall layers and steam generation. The dynamic results were illustrated and the validation of the gasifier model was confirmed by comparing the results in the steady state with the reference data. The product gases (H 2 and CO) began to come out from the exit of the reaction zone within 0.5 s, and nucleate boiling heat transfer was dominant in the water zone of the membrane wall due to high heat fluxes. The steady state of the process was reached at nearly t = 500 s, and our simulation data for the steady state, such as the temperature and composition of the syngas, the cold gas efficiency (81.82%), and carbon conversion (near 1.0) were in good agreement with the reference data

Combined production of hydrogen and power from heavy oil gasification: Pinch analysis, thermodynamic and economic evaluations

Energy Technology Data Exchange (ETDEWEB)

Domenichini, R.; Gallio, M. [Foster Wheeler Italiana Spa, via Caboto 1, 20094 Corsico (Milano) (Italy); Lazzaretto, A. [University of Padova, Department of Mechanical Engineering, via Venezia 1, 35131 Padova (Italy)

2010-05-15

Integrated Gasification Combined Cycle (IGCC) represents a commercially proven technology available for the combined production of hydrogen and electricity power from coal and heavy residue oils. When associated with CO{sub 2} capture and sequestration facilities, the IGCC plant gives an answer to the search for a clean and environmentally compatible use of high sulphur and heavy metal contents fuels, the possibility of installing large size plants for competitive electric power and hydrogen production, and a low cost of CO{sub 2} avoidance. The paper describes two new and realistic configurations of IGCC plant fed by refinery heavy residues and including a CO{sub 2} capture section, which are proposed on the basis of the experience gained in the construction of similar plants. They are based on oxygen blown entrained bed gasification and sized to produce a large amount of hydrogen and to feed one or two gas turbines of the combined cycle unit. The main thermodynamic and technological characteristics of the total plants are evaluated focusing on the heat integration between syngas cooling and combined cycle sections. Moreover, the overall performance characteristics and investment cost are estimated to supply a reliable estimate for the cost of electricity, given a value for the hydrogen selling price. (author)

Combined production of hydrogen and power from heavy oil gasification: Pinch analysis, thermodynamic and economic evaluations

International Nuclear Information System (INIS)

Domenichini, R.; Gallio, M.; Lazzaretto, A.

2010-01-01

Integrated Gasification Combined Cycle (IGCC) represents a commercially proven technology available for the combined production of hydrogen and electricity power from coal and heavy residue oils. When associated with CO 2 capture and sequestration facilities, the IGCC plant gives an answer to the search for a clean and environmentally compatible use of high sulphur and heavy metal contents fuels, the possibility of installing large size plants for competitive electric power and hydrogen production, and a low cost of CO 2 avoidance. The paper describes two new and realistic configurations of IGCC plant fed by refinery heavy residues and including a CO 2 capture section, which are proposed on the basis of the experience gained in the construction of similar plants. They are based on oxygen blown entrained bed gasification and sized to produce a large amount of hydrogen and to feed one or two gas turbines of the combined cycle unit. The main thermodynamic and technological characteristics of the total plants are evaluated focusing on the heat integration between syngas cooling and combined cycle sections. Moreover, the overall performance characteristics and investment cost are estimated to supply a reliable estimate for the cost of electricity, given a value for the hydrogen selling price.

Integrated assessment of IGCC power generation technology with carbon capture and storage (CCS)

International Nuclear Information System (INIS)

Cormos, Calin-Cristian

2012-01-01

IGCC (Integrated Gasification Combined Cycle) is a power generation technology in which the solid feedstock is partially oxidized with oxygen and steam to produce syngas. In a conventional IGCC design without carbon capture, the syngas is purified for dust and hydrogen sulphide removal and then it is sent to a CCGT (Combined Cycle Gas Turbine) for power generation. CCS (Carbon capture and storage) technologies are expected to play a significant role in the coming decades for reducing the greenhouse gas emissions. IGCC is one of the power generation technologies having the highest potential to capture CO 2 with low penalties in term of plant energy efficiency, capital and operational costs. This paper investigates the most important techno-economic and environmental indicators (e.g. power output, ancillary consumption, energy efficiency, CW consumption, normalised mass and energy balances and plant construction materials, capital and O and M (operational and maintenance) costs, specific CO 2 emissions, cost of electricity, CO 2 removal and avoidance costs etc.) for IGCC with CCS. Coal-based IGCC cases produce around 400–450 MW net electricity with 90% carbon capture rate. Similar IGCC plants without CCS were presented as references. Future IGCC developments for energy vectors poly-generation were also presented. -- Highlights: ► Techno-economical evaluations of coal-based IGCC power generation with CCS. ► Model development for capital, O and M, CO 2 capture costs and cash flow estimations. ► Technical and economic investigations of key plant design characteristics. ► Evaluations of carbon capture options for IGCC power generation technology.

Kemper County IGCC (tm) Project Preliminary Public Design Report

Energy Technology Data Exchange (ETDEWEB)

Nelson, Matt; Rush, Randall; Madden, Diane; Pinkston, Tim; Lunsford, Landon

2012-07-01

The Kemper County IGCC Project is an advanced coal technology project that is being developed by Mississippi Power Company (MPC). The project is a lignite-fueled 2-on-1 Integrated Gasification Combined-Cycle (IGCC) facility incorporating the air-blown Transport Integrated Gasification (TRIG™) technology jointly developed by Southern Company; Kellogg, Brown, and Root (KBR); and the United States Department of Energy (DOE) at the Power Systems Development Facility (PSDF) in Wilsonville, Alabama. The estimated nameplate capacity of the plant will be 830 MW with a peak net output capability of 582 MW. As a result of advanced emissions control equipment, the facility will produce marketable byproducts of ammonia, sulfuric acid, and carbon dioxide. 65 percent of the carbon dioxide (CO{sub 2}) will be captured and used for enhanced oil recovery (EOR), making the Kemper County facility’s carbon emissions comparable to those of a natural-gas-fired combined cycle power plant. The commercial operation date (COD) of the Kemper County IGCC plant will be May 2014. This report describes the basic design and function of the plant as determined at the end of the Front End Engineering Design (FEED) phase of the project.

Modelling the low-tar BIG gasification concept[Biomass Integrated gasification

Energy Technology Data Exchange (ETDEWEB)

Andersen, Lars; Elmegaard, B.; Qvale, B.; Henriksen, Ulrrik [Technical univ. of Denmark (Denmark); Bentzen, J.D.; Hummelshoej, R. [COWI A/S (Denmark)

2007-07-01

A low-tar, high-efficient biomass gasification concept for medium- to large-scale power plants has been designed. The concept is named 'Low-Tar BIG' (BIG = Biomass Integrated Gasification). The concept is based on separate pyrolysis and gasification units. The volatile gases from the pyrolysis (containing tar) are partially oxidised in a separate chamber, and hereby the tar content is dramatically reduced. Thus, the investment, and running cost of a gas cleaning system can be reduced, and the reliability can be increased. Both pyrolysis and gasification chamber are bubbling fluid beds, fluidised with steam. For moist fuels, the gasifier can be integrated with a steam drying process, where the produced steam is used in the pyrolysis/gasification chamber. In this paper, mathematical models and results from initial tests of a laboratory Low-Tar BIG gasifier are presented. Two types of models are presented: 1. The gasifier-dryer applied in different power plant systems: Gas engine, Simple cycle gas turbine, Recuperated gas turbine and Integrated Gasification and Combined Cycle (IGCC). The paper determines the differences in efficiency of these systems and shows that the gasifier will be applicable for very different fuels with different moisture contents, depending on the system. 2. A thermodynamic Low-Tar BIG model. This model is based on mass and heat balance between four reactors: Pyrolysis, partial oxidation, gasification, gas-solid mixer. The paper describes the results from this study and compares the results to actual laboratory tests. The study shows, that the Low-Tar BIG process can use very wet fuels (up to 65-70% moist) and still produce heat and power with a remarkable high electric efficiency. Hereby the process offers the unique combination of large scale gasification and low-cost gas cleaning and use of low-cost fuels which very likely is the necessary combination that will lead to a breakthrough of gasification technology. (au)

IGCC demonstration project status combustion engineering IGCC repowering project

International Nuclear Information System (INIS)

Glamuzina, R.W.; Allen, R.J.; Peletz, L.J.

1993-01-01

This demonstration project was originally conceived as the repowering of an existing plant facility, the Lakeside Station in Springfield, Illinois. The Owner, City Water, Light and Power (CWL ampersand P), has removed five of the original boilers and three of the original turbines. The buildings have had asbestos insulation removed and the interiors have been prepared for the construction of a single Integrated Gasification Combined Cycle (IGCC) process train that will generate a net output of 60 megawatts. The plant consists of a combined cycle (gas turbine, heat recovery steam generator, steam turbine) power train located in the existing buildings and a coal gasification system in a new building. The gasification system contains ABB CE's air-blown, entrained flow, two stage gasifier, an advanced hot gas desulfurization system by General Electric Environmental Services, Inc. and the necessary auxiliary systems. The plant is designed to produce a nominal 60 MW net output with an ambient air temperature of 95 degrees F and a cooling water temperature of 89 degrees F on either Natural Gas or Illinois No. 5 coal

IGCC power plant integrated to a Finnish pulp and paper mill. IEA Bioenergy. Techno-economic analysis activity

Energy Technology Data Exchange (ETDEWEB)

Koljonen, T.; Solantausta, Y. [VTT Energy, Espoo (Finland). New Energy Technologies; Salo, K.; Horvath, A. [Carbona Inc. (Finland)

1999-11-01

In Finland, the pulp and paper industry is the largest consumer of energy among the industries and its power demand will increase due to economical and strict environ- mental requirements. The ageing of oil and biomass boilers in Finland also represents a window of opportunity for the introduction of new environmentally sound technology with a high efficiency in power production, e.g., in biomass gasification. This site-specific study describes the technical and economic feasibility of a biomass gasification combined cycle producing heat and power for a typical Finnish pulp and paper mill. The mill produces SC (super calantered) paper 500 000 ADt/a. The paper mill employs sulphate pulp and GW (ground wood) pulp. The capacity of the pulp mill is 400 000 ADt/a (air dry ton/year) of which 120 000 ADt/a is used at the site. The heat demand of the integrate is covered by a recovery boiler and a bark boiler. A condensing steam turbine with two extractions generates electricity for the mill. The aim is to replace an old bark boiler by an IGCC (Integrated Gasification Combined Cycle) to enhance the economy and environmental performance of the power plant. The IGCC feasibility study is conducted for an pulp and paper integrate because of its suitable infrastructure for IGCC and a large amount of wood waste available at the site. For comparison, the feasibility of an IGCC integrated to a pulp mill is also assessed. The IGCC concept described is based on research and development work performed by Carbona, Inc., who acquired the rights for know-how of Enviropower, Inc. The operation and design of the IGCC concept is based on a 20 MWe gas turbine (MW151). The heat of gas turbine exhaust gas is utilised in a HRSG (Heat Recovery Steam Generator) of two pressure levels to generate steam for the pulp and paper mill and the steam turbine. The MCC power plant operates in condensing mode. The total investment cost of the IGCC plant is estimated at FIM 417 million (USD 83.4 million

IGCC power plant integrated to a Finnish pulp and paper mill. IEA Bioenergy. Techno-economic analysis activity

International Nuclear Information System (INIS)

Koljonen, T.; Solantausta, Y.

1999-01-01

In Finland, the pulp and paper industry is the largest consumer of energy among the industries and its power demand will increase due to economical and strict environ- mental requirements. The ageing of oil and biomass boilers in Finland also represents a window of opportunity for the introduction of new environmentally sound technology with a high efficiency in power production, e.g., in biomass gasification. This site-specific study describes the technical and economic feasibility of a biomass gasification combined cycle producing heat and power for a typical Finnish pulp and paper mill. The mill produces SC (super calantered) paper 500 000 ADt/a. The paper mill employs sulphate pulp and GW (ground wood) pulp. The capacity of the pulp mill is 400 000 ADt/a (air dry ton/year) of which 120 000 ADt/a is used at the site. The heat demand of the integrate is covered by a recovery boiler and a bark boiler. A condensing steam turbine with two extractions generates electricity for the mill. The aim is to replace an old bark boiler by an IGCC (Integrated Gasification Combined Cycle) to enhance the economy and environmental performance of the power plant. The IGCC feasibility study is conducted for an pulp and paper integrate because of its suitable infrastructure for IGCC and a large amount of wood waste available at the site. For comparison, the feasibility of an IGCC integrated to a pulp mill is also assessed. The IGCC concept described is based on research and development work performed by Carbona, Inc., who acquired the rights for know-how of Enviropower, Inc. The operation and design of the IGCC concept is based on a 20 MWe gas turbine (MW151). The heat of gas turbine exhaust gas is utilised in a HRSG (Heat Recovery Steam Generator) of two pressure levels to generate steam for the pulp and paper mill and the steam turbine. The MCC power plant operates in condensing mode. The total investment cost of the IGCC plant is estimated at FIM 417 million (USD 83.4 million

Market potential of IGCC for domestic power production

International Nuclear Information System (INIS)

Gray, D.; Tomlinson, G.; Hawk, E.; Maskew, J.

1999-01-01

Mitretek Systems and CONSOL Inc. have completed the first phase of a market potential study for Integrated Coal Gasification Combined Cycle (IGCC) domestic power production. The U. S. Department of Energy (DOE) funded this study. The objective of this study is to provide DOE with data to estimate the future domestic market potential of IGCC for electricity generation. Major drivers in this study are the state of technology development, feedstock costs, environmental control costs, demand growth, and dispatchability. This study examines IGCC potential for baseload power production in the Northeast U. S., an important market area by virtue of existing coal infrastructure and proximity to coal producing regions. IGCC market potential was examined for two levels of technology development as a function of natural gas price and carbon tax. This paper discusses the results of this study, including the levels of performance and cost necessary to insure competitiveness with natural gas combined cycle plants

FY 1991 report on the results of the development of the entrained bed coal gasification power plant. Part 1. Element study/investigational study of technology/study of the integrated coal gasification combined cycle power system; 1991 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 1. Youso kenkyu hen, gijutsu chosa hen, sekitan gaska fukugo hatsuden system kento hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1993-01-01

For the purpose of establishing the technology of integrated coal gasification combined cycle power generation, the following were conducted: element study of a 200t/d entrained bed coal gasification pilot plant, survey of technology of the coal gasification power generation, study of the practical scale IGCC, etc. The FY 1991 results were summarized. In the gasification test using 2t/d furnace equipment, evaluation test on the test coal for pilot plant was made. In the study of gas turbine combustor for demonstration machine use, measuring duct was fabricated for measurement of combustion gas temperature/pressure, etc. In the simulational study of the total system of combined cycle power generation, review/modification of part of the simulation model and detailing of the model were conducted by comparison with the data on pilot plant operation. In the technology study, joint technology conferences were held for discussions between Japan and Australia, Japan and the U.S., and Japan and Canada. As to the practical scale IGCC, the initially planned output capacity and thermal efficiency were studied based on the knowledge/information obtained through the R and D on the 200t/d pilot plant. (NEDO)

Pre-Combustion Carbondioxide Capture in Integrated Gasification Combined Cycles

Directory of Open Access Journals (Sweden)

M. Zeki YILMAZOĞLU

2010-02-01

Full Text Available Thermal power plants have a significant place big proportion in the production of electric energy. Thermal power plants are the systems which converts heat energy to mechanical energy and also mechanical energy to electrical energy. Heat energy is obtained from combustion process and as a result of this, some harmful emissions, like CO2, which are the reason for global warming, are released to atmosphere. The contribution of carbondioxide to global warming has been exposed by the previous researchs. Due to this fact, clean energy technologies are growing rapidly all around the world. Coal is generally used in power plants and when compared to other fossil energy sources unit electricity production cost is less than others. When reserve rate is taken into account, coal may be converted to energy in a more efficient and cleaner way. The aim for using the clean coal technologies are to eradicate the harmful emissions of coal and to store the carbondioxide, orginated from combustion, in different forms. In line with this aim, carbondioxide may be captured by either pre-combustion, by O2/CO2 recycling combustion systems or by post combustion. The integrated gasification combined cycles (IGCC are available in pre-combustion capture systems, whereas in O2/CO2 recycling combustion systems there are ultrasuper critical boiler technologies and finally flue gas washing systems by amines exists in post combustion systems. In this study, a pre-combustion CO2 capture process via oxygen blown gasifiers is compared with a conventional power plant in terms of CO2 emissions. Captured carbondioxide quantity has been presented as a result of the calculations made throughout the study.

Coal Integrated Gasification Fuel Cell System Study

Energy Technology Data Exchange (ETDEWEB)

Chellappa Balan; Debashis Dey; Sukru-Alper Eker; Max Peter; Pavel Sokolov; Greg Wotzak

2004-01-31

This study analyzes the performance and economics of power generation systems based on Solid Oxide Fuel Cell (SOFC) technology and fueled by gasified coal. System concepts that integrate a coal gasifier with a SOFC, a gas turbine, and a steam turbine were developed and analyzed for plant sizes in excess of 200 MW. Two alternative integration configurations were selected with projected system efficiency of over 53% on a HHV basis, or about 10 percentage points higher than that of the state-of-the-art Integrated Gasification Combined Cycle (IGCC) systems. The initial cost of both selected configurations was found to be comparable with the IGCC system costs at approximately $1700/kW. An absorption-based CO2 isolation scheme was developed, and its penalty on the system performance and cost was estimated to be less approximately 2.7% and $370/kW. Technology gaps and required engineering development efforts were identified and evaluated.

An update technology for integrated biomass gasification combined cycle power plant

International Nuclear Information System (INIS)

Bhattacharya, P.; Dey, S.

2014-01-01

A discussion is presented on the technical analysis of a 6.4 M W_e integrated biomass gasification combined cycle (IBGCC) plant. It features three numbers of downdraft biomass gasifier systems with suitable gas clean-up trains, three numbers of internal combustion (IC) producer gas engines for producing 5.85 MW electrical power in open cycle and 550 kW power in a bottoming cycle using waste heat. Comparing with IC gas engine single cycle systems, this technology route increases overall system efficiency of the power plant, which in turn improves plant economics. Estimated generation cost of electricity indicates that mega-watt scale IBGCC power plants can contribute to good economies of scale in India. This paper also highlight's the possibility of activated carbon generation from the char, a byproduct of gasification process, and use of engine's jacket water heat to generate chilled water through VAM for gas conditioning. (author)

Integration of energy-efficient empty fruit bunch drying with gasification/combined cycle systems

International Nuclear Information System (INIS)

Aziz, Muhammad; Prawisudha, Pandji; Prabowo, Bayu; Budiman, Bentang Arief

2015-01-01

Highlights: • Novel integrated drying, gasification and combined cycle for empty fruit bunch. • Application of enhanced process integration to achieve high total energy efficiency. • The technology covers exergy recovery and process integration. • High overall energy efficiency can be achieved (about 44% including drying). - Abstract: A high-energy-efficient process for empty fruit bunch drying with integration to gasification and combined cycle processes is proposed. The enhancement is due to greater exergy recovery and more efficient process integration. Basically, the energy/heat involved in a single process is recovered as much as possible, leading to minimization of exergy destruction. In addition, the unrecoverable energy/heat is utilized for other processes through process integration. During drying, a fluidized bed dryer with superheated steam is used as the main evaporator. Exergy recovery is performed through exergy elevation via compression and effective heat coupling in a dryer and heat exchangers. The dried empty fruit bunches are gasified in a fluidized bed gasifier using air as the fluidizing gas. Furthermore, the produced syngas is utilized as fuel in the combined cycle module. From process analysis, the proposed integrated processes can achieve a relatively high energy efficiency. Compared to a standalone drying process employing exergy recovery, the proposed integrated drying can reduce consumed energy by about 1/3. In addition, the overall integrated processes can reach a total power generation efficiency of about 44%

Biomass IGCC

Energy Technology Data Exchange (ETDEWEB)

Salo, K; Keraenen, H [Enviropower Inc., Espoo (Finland)

1997-12-31

Enviropower Inc. is developing a modern power plant concept based on pressurised fluidized-bed gasification and gas turbine combined cycle (IGCC). The process is capable of maximising the electricity production with a variety of solid fuels - different biomass and coal types - mixed or separately. The development work is conducted on many levels. These and demonstration efforts are highlighted in this article. The feasibility of a pressurised gasification based processes compared to competing technologies in different applications is discussed. The potential of power production from biomass is also reviewed. (orig.) 4 refs.

Biomass IGCC

Energy Technology Data Exchange (ETDEWEB)

Salo, K.; Keraenen, H. [Enviropower Inc., Espoo (Finland)

1996-12-31

Enviropower Inc. is developing a modern power plant concept based on pressurised fluidized-bed gasification and gas turbine combined cycle (IGCC). The process is capable of maximising the electricity production with a variety of solid fuels - different biomass and coal types - mixed or separately. The development work is conducted on many levels. These and demonstration efforts are highlighted in this article. The feasibility of a pressurised gasification based processes compared to competing technologies in different applications is discussed. The potential of power production from biomass is also reviewed. (orig.) 4 refs.

Recent advances in oxygen production for gasification

Energy Technology Data Exchange (ETDEWEB)

Gunardson, H.H. [Air Products Canada Ltd., Mississauga, ON (Canada)

2005-07-01

This paper described the Ionic Transport Membrane (ITM) technology that reduces the overall cost of the gasification process by 7 per cent. Gasification is a proven, but expensive technology for producing hydrogen and synthesis gas from low cost hydrocarbon feedstock. Gasification is also an alternative to conventional steam methane reforming based on natural gas. A key cost element in gasification is the production of oxygen. For that reason, Air Products Canada Limited developed a ceramic membrane air separation technology that can reduce the cost of pure oxygen by more than 30 per cent. The separation technology achieves a capital cost reduction of 30 per cent and an energy reduction of 35 per cent over conventional cryogenic air separation. ITM is an electrochemical process that integrates very well with the gasification process and an integrated gasification combined cycle (IGCC) option for production of electrical power from the waste heat generated from gasification. This paper described the integration of ITM technology with both the gasification and IGCC processes and showed how the superior economics of ITM can allow gasification to compete with steam methane reforming and thereby reduce dependency of oil sands development on increasingly scarce and costly natural gas.

Thermodynamic simulation of CO{sub 2} capture for an IGCC power plant using the calcium looping cycle

Energy Technology Data Exchange (ETDEWEB)

Li, Y. [National Engineering Laboratory for Coal-Burning Pollutant Emission Reduction, Shandong University, Jinan (China); Zhao, C.; Ren, Q. [School of Energy and Environment, Southeast University, Nanjing (China)

2011-06-15

A CO{sub 2} capture process for an integrated gasification combined cycle (IGCC) power plant using the calcium looping cycle was proposed. The CO{sub 2} capture process using natural and modified limestone was simulated and investigated with the software package Aspen Plus. It incorporated a fresh feed of sorbent to compensate for the decay in CO{sub 2} capture activity during long-term cycles. The sorbent flow ratios have significant effect on the CO{sub 2} capture efficiency and net efficiency of the CO{sub 2} capture system. The IGCC power plant, using the modified limestone, exhibits higher CO{sub 2} capture efficiency than that using the natural limestone at the same sorbent flow ratios. The system net efficiency using the natural and modified limestones achieves 41.7% and 43.1%, respectively, at the CO{sub 2} capture efficiency of 90% without the effect of sulfation. (Copyright copyright 2011 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Exergoeconomic evaluation of a KRW-based IGCC power plant

International Nuclear Information System (INIS)

Tsatsavonis, G.; Lin, L.; TawFik, T.; Gallaspy, D.T.

1991-01-01

This paper reports on a study supported by the US Department of Energy, in which several design configurations of Kellogg-Rust-Westinghouse (KRW)-based Integrated Gasification-Combined-Cycle (IGCC) power plants were developed. One of these configurations was analyzed from the exergoeconomic (thermoeconomic) viewpoint. The detailed exergoeconomic evaluation identified several changes for improving the cost effectiveness of this IGCC design configuration. Based on the cost information supplied by the M.W. Kellogg Company, an attempt was made to calculate the economically optimal exergetic efficiency for some of the most important plant components. This information is currently used in plant optimization studies

Thermal and sintering characterization of IGCC slag

Energy Technology Data Exchange (ETDEWEB)

Acosta, A.; Iglesias, I.; Aineto, M.; Romero, M.; Rincon, J.M. [University of Castilla La Mancha, Ciudad Real (Spain)

2002-07-01

IGCC slag is a vitreous residual product from the new induction gasification combined cycle gasification thermal power plants. In order to characterize this waste as secondary raw material for the production of glasses and glass-ceramics as construction materials, slag from the Puertollano, Ciudad Real, Spain power plants was thermally investigated. After controlled heating this waste gives rise to hematite, anorthite, and cristobalite crystallized materials.

Wabash Valley Integrated Gasification Combined Cycle, Coal to Fischer Tropsch Jet Fuel Conversion Study

Energy Technology Data Exchange (ETDEWEB)

Shah, Jayesh [Lummus Technology Inc., Bloomfield, NJ (United States); Hess, Fernando [Lummus Technology Inc., Bloomfield, NJ (United States); Horzen, Wessel van [Lummus Technology Inc., Bloomfield, NJ (United States); Williams, Daniel [Lummus Technology Inc., Bloomfield, NJ (United States); Peevor, Andy [JM Davy, London (United Kingdom); Dyer, Andy [JM Davy, London (United Kingdom); Frankel, Louis [Canonsburgh, PA (United States)

2016-06-01

This reports examines the feasibility of converting the existing Wabash Integrated Gasification Combined Cycle (IGCC) plant into a liquid fuel facility, with the goal of maximizing jet fuel production. The fuels produced are required to be in compliance with Section 526 of the Energy Independence and Security Act of 2007 (EISA 2007 §526) lifecycle greenhouse gas (GHG) emissions requirements, so lifecycle GHG emissions from the fuel must be equal to or better than conventional fuels. Retrofitting an existing gasification facility reduces the technical risk and capital costs associated with a coal to liquids project, leading to a higher probability of implementation and more competitive liquid fuel prices. The existing combustion turbine will continue to operate on low cost natural gas and low carbon fuel gas from the gasification facility. The gasification technology utilized at Wabash is the E-Gas™ Technology and has been in commercial operation since 1995. In order to minimize capital costs, the study maximizes reuse of existing equipment with minimal modifications. Plant data and process models were used to develop process data for downstream units. Process modeling was utilized for the syngas conditioning, acid gas removal, CO₂ compression and utility units. Syngas conversion to Fischer Tropsch (FT) liquids and upgrading of the liquids was modeled and designed by Johnson Matthey Davy Technologies (JM Davy). In order to maintain the GHG emission profile below that of conventional fuels, the CO₂ from the process must be captured and exported for sequestration or enhanced oil recovery. In addition the power utilized for the plant’s auxiliary loads had to be supplied by a low carbon fuel source. Since the process produces a fuel gas with sufficient energy content to power the plant’s loads, this fuel gas was converted to hydrogen and exported to the existing gas turbine for low carbon power production. Utilizing low carbon fuel gas and

Green power production by co-gasification of biomass in coal-fired oxygen-blown entrained-flow based IGCC processes

Energy Technology Data Exchange (ETDEWEB)

Van Ree, R; Korbee, R; De Smidt, R P; Jansen, D [ECN Fuels Conversion and Environment, Petten (Netherlands); Baumann, H R; Ullrich, N [Krupp Uhde, Dortmund (Germany); Haupt, G; Zimmerman, [Siemens, Erlangen (Germany)

1998-11-01

The use of coal for large scale power production meets a growing environmental concern. In spite of the fact that clean coal conversion technologies integrated with high-efficiency power production facilities, such as IGCC, are developed, the aim for sustainable development strives for a power production system based on renewable energy sources. One of the most promising renewable energy sources that can be used in the Netherlands is biomass, i.e. organic waste materials and/or energy crops. To accelerate the introduction of this material, in a technical and economically acceptable way, co-gasification with fossil fuels, in particular coal, in large scale IGCC processes is considered. In this paper the technical feasibility, economic profitability, and environmental acceptability of co-gasification of biomass in coal-fired oxygen-blown entrained-flow based IGM is discussed. Both a base-case coal-fired oxygen-blown entrained-flow based IGCC process - showing strong resemblance to the Puertollano IGCC plant in Spain - and three co-gasification concepts, viz.: (1) a concept with separate dry coal and biomass feeding systems, (2) a concept with a combined dry coal/biomass-derived pyrolysis char feeding system, and (3) a concept with parallel biomass pre-treatment/gasification and combined fuel gas clean-up/power production, were defined for further consideration. The base-case system and the co-gasification concepts as well are modelled in the flowsheet simulation package ASPEN{sup +}. Steady-state integral system calculations resulted in an overall net electrical plant efficiency for the base-case system of 50. 1 %LHV (48.3 %HHV). Replacing about 10 % of the total thermal plant input (coal) by biomass (willow) resulted in a decrease of the overall net electrical plant efficiency of 1.4 to 2.1 %-points LHV, avoided specific CO2 emissions of 40-49 g/kWh{sub e}, and total avoided CO2 emissions of about 129 to 159 kt/a, all depending on the co-gasification concept

Simulation of an integrated gasification combined cycle with chemical-looping combustion and carbon dioxide sequestration

International Nuclear Information System (INIS)

Jiménez Álvaro, Ángel; López Paniagua, Ignacio; González Fernández, Celina; Rodríguez Martín, Javier; Nieto Carlier, Rafael

2015-01-01

Highlights: • A chemical-looping combustion based integrated gasification combined cycle is simulated. • The energetic performance of the plant is analyzed. • Different hydrogen-content synthesis gases are under study. • Energy savings accounting carbon dioxide sequestration and storage are quantified. • A notable increase on thermal efficiency up to 7% is found. - Abstract: Chemical-looping combustion is an interesting technique that makes it possible to integrate power generation from fuels combustion and sequestration of carbon dioxide without energy penalty. In addition, the combustion chemical reaction occurs with a lower irreversibility compared to a conventional combustion, leading to attain a somewhat higher overall thermal efficiency in gas turbine systems. This paper provides results about the energetic performance of an integrated gasification combined cycle power plant based on chemical-looping combustion of synthesis gas. A real understanding of the behavior of this concept of power plant implies a complete thermodynamic analysis, involving several interrelated aspects as the integration of energy flows between the gasifier and the combined cycle, the restrictions in relation with heat balances and chemical equilibrium in reactors and the performance of the gas turbines and the downstream steam cycle. An accurate thermodynamic modeling is required for the optimization of several design parameters. Simulations to evaluate the energetic efficiency of this chemical-looping-combustion based power plant under diverse working conditions have been carried out, and a comparison with a conventional integrated gasification power plant with precombustion capture of carbon dioxide has been made. Two different synthesis gas compositions have been tried to check its influence on the results. The energy saved in carbon capture and storage is found to be significant and even notable, inducing an improvement of the overall power plant thermal efficiency of

IGCC technology and demonstration

Energy Technology Data Exchange (ETDEWEB)

Palonen, J [A. Ahlstrom Corporation, Karhula (Finland). Hans Ahlstrom Lab.; Lundqvist, R G [A. Ahlstrom Corporation, Helsinki (Finland); Staahl, K [Sydkraft AB, Malmoe (Sweden)

1997-12-31

Future energy production will be performed by advanced technologies that are more efficient, more environmentally friendly and less expensive than current technologies. Integrated gasification combined cycle (IGCC) power plants have been proposed as one of these systems. Utilising biofuels in future energy production will also be emphasised since this lowers substantially carbon dioxide emissions into the atmosphere due to the fact that biomass is a renewable form of energy. Combining advanced technology and biomass utilisation is for this reason something that should and will be encouraged. A. Ahlstrom Corporation of Finland and Sydkraft AB of Sweden have as one part of company strategies adopted this approach for the future. The companies have joined their resources in developing a biomass-based IGCC system with the gasification part based on pressurised circulating fluidized-bed technology. With this kind of technology electrical efficiency can be substantially increased compared to conventional power plants. As a first concrete step, a decision has been made to build a demonstration plant. This plant, located in Vaernamo, Sweden, has already been built and is now in commissioning and demonstration stage. The system comprises a fuel drying plant, a pressurised CFB gasifier with gas cooling and cleaning, a gas turbine, a waste heat recovery unit and a steam turbine. The plant is the first in the world where the integration of a pressurised gasifier with a gas turbine will be realised utilising a low calorific gas produced from biomass. The capacity of the Vaernamo plant is 6 MW of electricity and 9 MW of district heating. Technology development is in progress for design of plants of sizes from 20 to 120 MWe. The paper describes the Bioflow IGCC system, the Vaernamo demonstration plant and experiences from the commissioning and demonstration stages. (orig.)

IGCC technology and demonstration

Energy Technology Data Exchange (ETDEWEB)

Palonen, J. [A. Ahlstrom Corporation, Karhula (Finland). Hans Ahlstrom Lab.; Lundqvist, R.G. [A. Ahlstrom Corporation, Helsinki (Finland); Staahl, K. [Sydkraft AB, Malmoe (Sweden)

1996-12-31

Future energy production will be performed by advanced technologies that are more efficient, more environmentally friendly and less expensive than current technologies. Integrated gasification combined cycle (IGCC) power plants have been proposed as one of these systems. Utilising biofuels in future energy production will also be emphasised since this lowers substantially carbon dioxide emissions into the atmosphere due to the fact that biomass is a renewable form of energy. Combining advanced technology and biomass utilisation is for this reason something that should and will be encouraged. A. Ahlstrom Corporation of Finland and Sydkraft AB of Sweden have as one part of company strategies adopted this approach for the future. The companies have joined their resources in developing a biomass-based IGCC system with the gasification part based on pressurised circulating fluidized-bed technology. With this kind of technology electrical efficiency can be substantially increased compared to conventional power plants. As a first concrete step, a decision has been made to build a demonstration plant. This plant, located in Vaernamo, Sweden, has already been built and is now in commissioning and demonstration stage. The system comprises a fuel drying plant, a pressurised CFB gasifier with gas cooling and cleaning, a gas turbine, a waste heat recovery unit and a steam turbine. The plant is the first in the world where the integration of a pressurised gasifier with a gas turbine will be realised utilising a low calorific gas produced from biomass. The capacity of the Vaernamo plant is 6 MW of electricity and 9 MW of district heating. Technology development is in progress for design of plants of sizes from 20 to 120 MWe. The paper describes the Bioflow IGCC system, the Vaernamo demonstration plant and experiences from the commissioning and demonstration stages. (orig.)

Dry syngas purification process for coal gas produced in oxy-fuel type integrated gasification combined cycle power generation with carbon dioxide capturing feature.

Science.gov (United States)

Kobayashi, Makoto; Akiho, Hiroyuki

2017-12-01

Electricity production from coal fuel with minimizing efficiency penalty for the carbon dioxide abatement will bring us sustainable and compatible energy utilization. One of the promising options is oxy-fuel type Integrated Gasification Combined Cycle (oxy-fuel IGCC) power generation that is estimated to achieve thermal efficiency of 44% at lower heating value (LHV) base and provide compressed carbon dioxide (CO 2 ) with concentration of 93 vol%. The proper operation of the plant is established by introducing dry syngas cleaning processes to control halide and sulfur compounds satisfying tolerate contaminants level of gas turbine. To realize the dry process, the bench scale test facility was planned to demonstrate the first-ever halide and sulfur removal with fixed bed reactor using actual syngas from O 2 -CO 2 blown gasifier for the oxy-fuel IGCC power generation. Design parameter for the test facility was required for the candidate sorbents for halide removal and sulfur removal. Breakthrough test was performed on two kinds of halide sorbents at accelerated condition and on honeycomb desulfurization sorbent at varied space velocity condition. The results for the both sorbents for halide and sulfur exhibited sufficient removal within the satisfactory short depth of sorbent bed, as well as superior bed conversion of the impurity removal reaction. These performance evaluation of the candidate sorbents of halide and sulfur removal provided rational and affordable design parameters for the bench scale test facility to demonstrate the dry syngas cleaning process for oxy-fuel IGCC system as the scaled up step of process development. Copyright © 2017 Elsevier Ltd. All rights reserved.

Commercial gasifier for IGCC applications study report

Energy Technology Data Exchange (ETDEWEB)

Notestein, J.E.

1990-06-01

This was a scoping-level study to identify and characterize the design features of fixed-bed gasifiers appearing most important for a gasifier that was to be (1) potentially commercially attractive, and (2) specifically intended for us in integrated coal gasification/combined-cycle (IGCC) applications. It also performed comparative analyses on the impact or value of these design features and on performance characteristics options of the whole IGCC system since cost, efficiency, environmental traits, and operability -- on a system basis -- are what is really important. The study also reviewed and evaluated existing gasifier designs, produced a conceptual-level gasifier design, and generated a moderately advanced system configuration that was utilized as the reference framework for the comparative analyses. In addition, technical issues and knowledge gaps were defined. 70 figs., 31 tabs.

THERMAL AND SINTERING CHARACTERIZATION OF A IGCC SLAG

OpenAIRE

Acosta, Anselmo; Iglesias, Isabel; Aineto, Mónica; Romero, Maximina; Rincón López, Jesús María

2002-01-01

IGCC slag is a vitreous residual product from the new induction gasification combined cycle gasification thermal power plants. In order to characterize this waste as secondary new material for the production of new glasses and glass-ceramics as construction materials; this slag from the Puertollano, Ciudad Real, Spain power plants has been fully thermally investigated. After controlled heating this waste gives rise to hematite, anorthite, and cristobalite crystallized materials.

Life cycle assessment of a biomass gasification combined-cycle power system

Energy Technology Data Exchange (ETDEWEB)

Mann, M.K.; Spath, P.L.

1997-12-01

The potential environmental benefits from biomass power are numerous. However, biomass power may also have some negative effects on the environment. Although the environmental benefits and drawbacks of biomass power have been debated for some time, the total significance has not been assessed. This study serves to answer some of the questions most often raised in regard to biomass power: What are the net CO{sub 2} emissions? What is the energy balance of the integrated system? Which substances are emitted at the highest rates? What parts of the system are responsible for these emissions? To provide answers to these questions, a life cycle assessment (LCA) of a hypothetical biomass power plant located in the Midwest United States was performed. LCA is an analytical tool for quantifying the emissions, resource consumption, and energy use, collectively known as environmental stressors, that are associated with converting a raw material to a final product. Performed in conjunction with a technoeconomic feasibility study, the total economic and environmental benefits and drawbacks of a process can be quantified. This study complements a technoeconomic analysis of the same process, reported in Craig and Mann (1996) and updated here. The process studied is based on the concept of power Generation in a biomass integrated gasification combined cycle (BIGCC) plant. Broadly speaking, the overall system consists of biomass production, its transportation to the power plant, electricity generation, and any upstream processes required for system operation. The biomass is assumed to be supplied to the plant as wood chips from a biomass plantation, which would produce energy crops in a manner similar to the way food and fiber crops are produced today. Transportation of the biomass and other materials is by both rail and truck. The IGCC plant is sized at 113 MW, and integrates an indirectly-heated gasifier with an industrial gas turbine and steam cycle. 63 refs., 34 figs., 32 tabs.

Life cycle assessment of a biomass gasification combined-cycle power system

Energy Technology Data Exchange (ETDEWEB)

Mann, M.K.; Spath, P.L.

1997-12-01

The potential environmental benefits from biomass power are numerous. However, biomass power may also have some negative effects on the environment. Although the environmental benefits and drawbacks of biomass power have been debated for some time, the total significance has not been assessed. This study serves to answer some of the questions most often raised in regard to biomass power: What are the net CO{sub 2} emissions? What is the energy balance of the integrated system? Which substances are emitted at the highest rates? What parts of the system are responsible for these emissions? To provide answers to these questions, a life cycle assessment (LCA) of a hypothetical biomass power plant located in the Midwest United States was performed. LCA is an analytical tool for quantifying the emissions, resource consumption, and energy use, collectively known as environmental stressors, that are associated with converting a raw material to a final product. Performed in conjunction with a t echnoeconomic feasibility study, the total economic and environmental benefits and drawbacks of a process can be quantified. This study complements a technoeconomic analysis of the same process, reported in Craig and Mann (1996) and updated here. The process studied is based on the concept of power Generation in a biomass integrated gasification combined cycle (BIGCC) plant. Broadly speaking, the overall system consists of biomass production, its transportation to the power plant, electricity generation, and any upstream processes required for system operation. The biomass is assumed to be supplied to the plant as wood chips from a biomass plantation, which would produce energy crops in a manner similar to the way food and fiber crops are produced today. Transportation of the biomass and other materials is by both rail and truck. The IGCC plant is sized at 113 MW, and integrates an indirectly-heated gasifier with an industrial gas turbine and steam cycle. 63 refs., 34 figs., 32 tabs.

Ceramic membranes for gas processing in coal gasification

Energy Technology Data Exchange (ETDEWEB)

Smart, S.; Lin, C.X.C.; Ding, L.; Thambimuthu, K.; da Costa, J.C.D. [University of Queensland, Brisbane, Qld. (Australia)

2010-07-01

Pre-combustion options via coal gasification, especially integrated gasification combined cycle (IGCC) processes, are attracting the attention of governments, industry and the research community as an attractive alternative to conventional power generation. It is possible to build an IGCC plant with CCS with conventional technologies however; these processes are energy intensive and likely to reduce power plant efficiencies. Novel ceramic membrane technologies, in particular molecular sieving silica (MSS) and pervoskite membranes, offer the opportunity to reduce efficiency losses by separating gases at high temperatures and pressures. MSS membranes can be made preferentially selective for H{sub 2}, enabling both enhanced production, via a water-gas shift membrane reactor, and recovery of H{sub 2} from the syngas stream at high temperatures. They also allow CO{sub 2} to be concentrated at high pressures, reducing the compression loads for transportation and enabling simple integration with CO{sub 2} storage or sequestration operations. Perovskite membranes provide a viable alternative to cryogenic distillation for air separation by delivering the tonnage of oxygen required for coal gasification at a reduced cost. In this review we examine ceramic membrane technologies for high temperature gas separation and discuss the operational, mechanical, design and process considerations necessary for their successful integration into IGCC with CCS systems.

Exergetic comparison of two KRW-based IGCC power plants

International Nuclear Information System (INIS)

Tsatsaronis, G.; Tawfik, T.; Lin, L.; Gallaspy, D.T.

1991-01-01

In studies supported by the U.S. Department of Energy and the Electric Power Research Institute, several design configurations of Kellogg-Rust-Westinghouse (KRW)-based Integrated Gasification-Combined-Cycle (IGCC) power plants were developed. Two of these configurations are compared in this paper, from the exergetic viewpoint. The exergetic comparison identifies the causes of performance differences between the two cases: differences in the exergy destruction of the gasification system, the gas turbine system, and the gas cooling process, as well as differences in the exergy loss accompanying the solids to disposal stream. The potential for using oxygen-blown versus air-blown KRW gasifiers, and hot gas versus cold gas cleanup processes is evaluated

Effects of syngas type on the operation and performance of a gas turbine in integrated gasification combined cycle

International Nuclear Information System (INIS)

Kim, Young Sik; Lee, Jong Jun; Kim, Tong Seop; Sohn, Jeong L.

2011-01-01

Research highlights: → The effect of firing syngas in a gas turbine designed for natural gas was investigated. → A full off-design analysis was performed for a wide syngas heating value range. → Restrictions on compressor surge margin and turbine metal temperature were considered. -- Abstract: We investigated the effects of firing syngas in a gas turbine designed for natural gas. Four different syngases were evaluated as fuels for a gas turbine in the integrated gasification combined cycle (IGCC). A full off-design analysis of the gas turbine was performed. Without any restrictions on gas turbine operation, as the heating value of the syngas decreases, a greater net system power output and efficiency is possible due to the increased turbine mass flow. However, the gas turbine is more vulnerable to compressor surge and the blade metal becomes more overheated. These two problems can be mitigated by reductions in two parameters: the firing temperature and the nitrogen flow to the combustor. With the restrictions on surge margin and metal temperature, the net system performance decreases compared to the cases without restrictions, especially in the surge margin control range. The net power outputs of all syngas cases converge to a similar level as the degree of integration approaches zero. The difference in net power output between unrestricted and restricted operation increases as the fuel heating value decreases. The optimal integration degree, which shows the greatest net system power output and efficiency, increases with decreasing syngas heating value.

Effects of syngas type on the operation and performance of a gas turbine in integrated gasification combined cycle

Energy Technology Data Exchange (ETDEWEB)

Kim, Young Sik; Lee, Jong Jun [Graduate School, Inha University, Incheon 402-751 (Korea, Republic of); Kim, Tong Seop, E-mail: kts@inha.ac.k [Dept. of Mechanical Engineering, Inha University, Incheon 402-751 (Korea, Republic of); Sohn, Jeong L. [Center for Next Generation Heat Exchangers, Busan 618-230 (Korea, Republic of)

2011-05-15

Research highlights: {yields} The effect of firing syngas in a gas turbine designed for natural gas was investigated. {yields} A full off-design analysis was performed for a wide syngas heating value range. {yields} Restrictions on compressor surge margin and turbine metal temperature were considered. -- Abstract: We investigated the effects of firing syngas in a gas turbine designed for natural gas. Four different syngases were evaluated as fuels for a gas turbine in the integrated gasification combined cycle (IGCC). A full off-design analysis of the gas turbine was performed. Without any restrictions on gas turbine operation, as the heating value of the syngas decreases, a greater net system power output and efficiency is possible due to the increased turbine mass flow. However, the gas turbine is more vulnerable to compressor surge and the blade metal becomes more overheated. These two problems can be mitigated by reductions in two parameters: the firing temperature and the nitrogen flow to the combustor. With the restrictions on surge margin and metal temperature, the net system performance decreases compared to the cases without restrictions, especially in the surge margin control range. The net power outputs of all syngas cases converge to a similar level as the degree of integration approaches zero. The difference in net power output between unrestricted and restricted operation increases as the fuel heating value decreases. The optimal integration degree, which shows the greatest net system power output and efficiency, increases with decreasing syngas heating value.

Fate of alkali and trace metals in biomass gasification

International Nuclear Information System (INIS)

Salo, K.; Mojtahedi, W.

1998-01-01

The fate of alkali metals (Na, K) and eleven toxic trace elements (Hg, Cd, Be, Se, Sb, As, Pb, Zn, Cr, Co, Ni) in biomass gasification have been extensively investigated in Finland in the past ten years. The former due to the gas turbine requirements and the latter to comply with environmental regulations. In this paper the results of several experimental studies to measure Na and K in the vapor phase after the gas cooler of a simplified (air-blown) Integrated Gasification Combined-Cycle (IGCC) system are reported. Also, trace element emissions from an IGCC plant using alfalfa as the feedstock are discussed and the concentration of a few toxic trace metals in the vapor phase in the gasifier product gas are reported. (author)

Gasification and combined cycles: Present situation and future prospects

International Nuclear Information System (INIS)

Brustia, G.F.; Bressan, L.; Domenichini, R.

1992-01-01

The gasification of coal and/or residual fuels from refineries together with the use of combined cycle power generation systems represents a technically and economically feasible method for the conversion of poor quality fossil fuels into electric power. The conversion is accomplished with maximum respect for the severest environmental normatives. In addition, foreseen technical improvements for components and plant systems are expected to heighten the marketing potential of gasification/combined cycle power plants. After Italy's moratorium on nuclear energy, the passing eras of conventional fossil fuel and then combined cycle power plants, the need for highly competitive industrial production technologies and the urgency of nation-wide energy conservation appear to be ushering in the new era of gasification with combined cycles

Conceptual model and evaluation of generated power and emissions in an IGCC plant

International Nuclear Information System (INIS)

Perez-Fortes, M.; Bojarski, A.D.; Velo, E.; Nougues, J.M.; Puigjaner, L.

2009-01-01

This work develops a design and operation support tool for an Integrated Gasification Combined Cycle (IGCC) power plant, which allows the efficiency and environmental issues of alternative process designs and feedstock to be assessed. The study is based on a conceptual model of an IGCC plant, validated with data from the ELCOGAS power plant in Spain. The layout of the model includes an Air Separation Unit (ASU), a Pressurized Entrained Flow (PRENFLO) gasifier, a series of purification gas units (venturi scrubber, sour water steam stripper, COS hydrolysis reactor, MDEA absorber columns and a sulphur recovery Claus plant), a Heat Recovery Steam Generator (HRSG) and a Combined Cycle (CC) system. It comprises steady state models. One of the purposes of this work is to analyze the feasibility of coal co-gasification using waste materials; specifically petcoke and olive pomace (orujillo) are considered here. The model has been developed in Aspen Hysys. It uses electrolyte models that have been implemented in Aspen Plus which are connected to Aspen Hysys by means of Artificial Neural Networks (ANNs) models. Results of the model's, gas composition and generated power, are in agreement with the industrial data.

Conceptual model and evaluation of generated power and emissions in an IGCC plant

Energy Technology Data Exchange (ETDEWEB)

Perez-Fortes, M.; Bojarski, A. D.; Velo, E.; Nougues, J. M. [Department of Chemical Engineering, Universitat Politecnica de Catalunya, ETSEIB, Avda. Diagonal, 647, E-08028 Barcelona (Spain); Puigjaner, L., E-mail: luis.puigjaner@upc.edu [Department of Chemical Engineering, Universitat Politecnica de Catalunya, ETSEIB, Avda. Diagonal, 647, E-08028 Barcelona (Spain)

2009-10-15

This work develops a design and operation support tool for an Integrated Gasification Combined Cycle (IGCC) power plant, which allows the efficiency and environmental issues of alternative process designs and feedstock to be assessed. The study is based on a conceptual model of an IGCC plant, validated with data from the ELCOGAS power plant in Spain. The layout of the model includes an Air Separation Unit (ASU), a Pressurized Entrained Flow (PRENFLO) gasifier, a series of purification gas units (venturi scrubber, sour water steam stripper, COS hydrolysis reactor, MDEA absorber columns and a sulphur recovery Claus plant), a Heat Recovery Steam Generator (HRSG) and a Combined Cycle (CC) system. It comprises steady state models. One of the purposes of this work is to analyze the feasibility of coal co-gasification using waste materials; specifically petcoke and olive pomace (orujillo) are considered here. The model has been developed in Aspen Hysys. It uses electrolyte models that have been implemented in Aspen Plus which are connected to Aspen Hysys by means of Artificial Neural Networks (ANNs) models. Results of the model's, gas composition and generated power, are in agreement with the industrial data.

Conceptual model and evaluation of generated power and emissions in an IGCC plant

Energy Technology Data Exchange (ETDEWEB)

Perez-Fortes, M; Bojarski, A D; Velo, E; Nougues, J M; Puigjaner, L [Department of Chemical Engineering, Universitat Politecnica de Catalunya, ETSEIB, Avda. Diagonal, 647, E-08028 Barcelona (Spain)

2009-10-15

This work develops a design and operation support tool for an Integrated Gasification Combined Cycle (IGCC) power plant, which allows the efficiency and environmental issues of alternative process designs and feedstock to be assessed. The study is based on a conceptual model of an IGCC plant, validated with data from the ELCOGAS power plant in Spain. The layout of the model includes an Air Separation Unit (ASU), a Pressurized Entrained Flow (PRENFLO) gasifier, a series of purification gas units (venturi scrubber, sour water steam stripper, COS hydrolysis reactor, MDEA absorber columns and a sulphur recovery Claus plant), a Heat Recovery Steam Generator (HRSG) and a Combined Cycle (CC) system. It comprises steady state models. One of the purposes of this work is to analyze the feasibility of coal co-gasification using waste materials; specifically petcoke and olive pomace (orujillo) are considered here. The model has been developed in Aspen Hysys. It uses electrolyte models that have been implemented in Aspen Plus which are connected to Aspen Hysys by means of Artificial Neural Networks (ANNs) models. Results of the model's, gas composition and generated power, are in agreement with the industrial data. (author)

Conceptual model and evaluation of generated power and emissions in an IGCC plant

Energy Technology Data Exchange (ETDEWEB)

Perez-Fortes, M.; Bojarski, A.D.; Velo, E.; Nougues, J.M.; Puigjaner, L. [Department of Chemical Engineering, Universitat Politecnica de Catalunya, ETSEIB, Avda. Diagonal, 647, E-08028 Barcelona (Spain)

2009-10-15

This work develops a design and operation support tool for an Integrated Gasification Combined Cycle (IGCC) power plant, which allows the efficiency and environmental issues of alternative process designs and feedstock to be assessed. The study is based on a conceptual model of an IGCC plant, validated with data from the ELCOGAS power plant in Spain. The layout of the model includes an Air Separation Unit (ASU), a Pressurized Entrained Flow (PRENFLO) gasifier, a series of purification gas units (venturi scrubber, sour water steam stripper, COS hydrolysis reactor, MDEA absorber columns and a sulphur recovery Claus plant), a Heat Recovery Steam Generator (HRSG) and a Combined Cycle (CC) system. It comprises steady state models. One of the purposes of this work is to analyze the feasibility of coal co-gasification using waste materials; specifically petcoke and olive pomace (orujillo) are considered here. The model has been developed in Aspen Hysys. It uses electrolyte models that have been implemented in Aspen Plus which are connected to Aspen Hysys by means of Artificial Neural Networks (ANNs) models. Results of the model's, gas composition and generated power, are in agreement with the industrial data. (author)

Dynamic modeling of IGCC power plants

International Nuclear Information System (INIS)

Casella, F.; Colonna, P.

2012-01-01

Integrated Gasification Combined Cycle (IGCC) power plants are an effective option to reduce emissions and implement carbon-dioxide sequestration. The combination of a very complex fuel-processing plant and a combined cycle power station leads to challenging problems as far as dynamic operation is concerned. Dynamic performance is extremely relevant because recent developments in the electricity market push toward an ever more flexible and varying operation of power plants. A dynamic model of the entire system and models of its sub-systems are indispensable tools in order to perform computer simulations aimed at process and control design. This paper presents the development of the lumped-parameters dynamic model of an entrained-flow gasifier, with special emphasis on the modeling approach. The model is implemented into software by means of the Modelica language and validated by comparison with one set of data related to the steady operation of the gasifier of the Buggenum power station in the Netherlands. Furthermore, in order to demonstrate the potential of the proposed modeling approach and the use of simulation for control design purposes, a complete model of an exemplary IGCC power plant, including its control system, has been developed, by re-using existing models of combined cycle plant components; the results of a load dispatch ramp simulation are presented and shortly discussed. - Highlights: ► The acausal dynamic model of an entrained gasifier has been developed. ► The model can be used to perform system optimization and control studies. ► The model has been validated using field data. ► Model use is illustrated with an example showing the transient of an IGCC plant.

Pinon Pine IGCC project status

International Nuclear Information System (INIS)

Higginbotham, E.B.; Lamarre, L.J.; Glazer, M.

1993-01-01

Sierra Pacific Power Company (SPPCo) intends to build the Pinon Pine Power Project, an integrated coal gasification combined cycle (IGCC) plant at its Tracy Power Station near Reno, Nevada. The plant will burn approximately 800 tons of coal per day to generate electricity in a base load application. The Pinon Project was selected by the U.S. Department of Energy (DOE) for funding under Round IV of the Clean Coal Technology Program. The project will demonstrate the use of the KRW agglomerating fluidized bed gasifer operating in the air blown mode. Hot gas cleanup consisting of particulate and sulfur removal will also be demonstrated. The Cooperative Agreement between SPPCo and the DOE was executed in August 1992. Foster Wheeler USA Corporation (FWUSA) will provide engineering and construction management services. The M.W. Kellogg Company (MWK) will provide engineering of the gasifer and hot gas cleanup systems. A discussion of project progress since the 1992 Clean Coal Technology Conference, design and economic considerations, and current project status is presented

Gasification of sawdust in pressurised internally circulating fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Maartensson, R.; Lindblom, M. [Lund Univ. (Sweden). Dept. of Chemical Engineering

1996-12-31

A test plant for pressurised gasification of biofuels in a internally circulating fluidized bed has been built at the department of Chemical Engineering II at the University of Lund. The design performance is set to maximum 20 bar and 1 050 deg C at a thermal input of 100 kW or a maximum fuel input of 18 kg/in. The primary task is to study pressurised gasification of biofuels in relation to process requirements of the IGCC concept (integrated gasification combined cycle processes), which includes studies in different areas of hot gas clean-up in reducing atmosphere for gas turbine applications. (orig.)

Gasification of sawdust in pressurised internally circulating fluidized bed

Energy Technology Data Exchange (ETDEWEB)

Maartensson, R; Lindblom, M [Lund Univ. (Sweden). Dept. of Chemical Engineering

1997-12-31

A test plant for pressurised gasification of biofuels in a internally circulating fluidized bed has been built at the department of Chemical Engineering II at the University of Lund. The design performance is set to maximum 20 bar and 1 050 deg C at a thermal input of 100 kW or a maximum fuel input of 18 kg/in. The primary task is to study pressurised gasification of biofuels in relation to process requirements of the IGCC concept (integrated gasification combined cycle processes), which includes studies in different areas of hot gas clean-up in reducing atmosphere for gas turbine applications. (orig.)

Biomass Gasification Combined Cycle

Energy Technology Data Exchange (ETDEWEB)

Judith A. Kieffer

2000-07-01

Gasification combined cycle continues to represent an important defining technology area for the forest products industry. The ''Forest Products Gasification Initiative'', organized under the Industry's Agenda 2020 technology vision and supported by the DOE ''Industries of the Future'' program, is well positioned to guide these technologies to commercial success within a five-to ten-year timeframe given supportive federal budgets and public policy. Commercial success will result in significant environmental and renewable energy goals that are shared by the Industry and the Nation. The Battelle/FERCO LIVG technology, which is the technology of choice for the application reported here, remains of high interest due to characteristics that make it well suited for integration with the infrastructure of a pulp production facility. The capital cost, operating economics and long-term demonstration of this technology area key input to future economically sustainable projects and must be verified by the 200 BDT/day demonstration facility currently operating in Burlington, Vermont. The New Bern application that was the initial objective of this project is not currently economically viable and will not be implemented at this time due to several changes at and around the mill which have occurred since the inception of the project in 1995. The analysis shows that for this technology, and likely other gasification technologies as well, the first few installations will require unique circumstances, or supportive public policies, or both to attract host sites and investors.

Hydrogen production from coal gasification for effective downstream CO{sub 2} capture

Energy Technology Data Exchange (ETDEWEB)

Gnanapragasam, Nirmal V.; Reddy, Bale V.; Rosen, Marc A. [Faculty of Engineering and Applied Science, University of Ontario Institute of Technology, 2000 Simcoe Street North, Oshawa, Ontario, L1H 7K4 (Canada)

2010-05-15

The coal gasification process is used in commercial production of synthetic gas as a means toward clean use of coal. The conversion of solid coal into a gaseous phase creates opportunities to produce more energy forms than electricity (which is the case in coal combustion systems) and to separate CO{sub 2} in an effective manner for sequestration. The current work compares the energy and exergy efficiencies of an integrated coal-gasification combined-cycle power generation system with that of coal gasification-based hydrogen production system which uses water-gas shift and membrane reactors. Results suggest that the syngas-to-hydrogen (H{sub 2}) system offers 35% higher energy and 17% higher exergy efficiencies than the syngas-to-electricity (IGCC) system. The specific CO{sub 2} emission from the hydrogen system was 5% lower than IGCC system. The Brayton cycle in the IGCC system draws much nitrogen after combustion along with CO{sub 2}. Thus CO{sub 2} capture and compression become difficult due to the large volume of gases involved, unlike the hydrogen system which has 80% less nitrogen in its exhaust stream. The extra electrical power consumption for compressing the exhaust gases to store CO{sub 2} is above 70% for the IGCC system but is only 4.5% for the H{sub 2} system. Overall the syngas-to-hydrogen system appears advantageous to the IGCC system based on the current analysis. (author)

Towards retrofitting integrated gasification combined cycle (IGCC) power plants with solid oxide fuel cells (SOFC) and CO

NARCIS (Netherlands)

Thallam Thattai, A.; Oldenbroek, V.D.W.M.; Schoenmakers, L; Woudstra, T.; Purushothaman Vellayani, A.

2017-01-01

This article presents a detailed thermodynamic case study based on the Willem-Alexander Centrale (WAC) power plant in the Netherlands towards retrofitting SOFCs in existing IGCC power plants with a focus on near future implementation. Two systems with high percentage (up to 70%) biomass

Strategic thinking on IGCC development in China

International Nuclear Information System (INIS)

Liu Hengwei; Ni Weidou; Li Zheng; Ma Linwei

2008-01-01

With electricity demand growing at a torrid pace-about 15% per year, faster than any other country in the world-China is fast-tracking the construction of new generation facilities, about 80% of which are coal-fired. China's total capacity in the reference scenario of World Energy Outlook 2006 (WEO2006) released by the International Energy Agency (IEA) is projected to practically 3.4 times, from 442 GW in 2004 to 1496 GW in 2030, growing at 4.8% per year on average. The vast majority of this huge generation requirement will still be met through the construction of coal power plants. Because new coal power plants built today have a long life cycle and are not easy to upgrade the technologies involved, decisions made now will have a major impact on the coal utilization mode in the coming years. Thus, the future 20 years is the strategic opportunity period of the transition of conventional coal utilization. Because the Integrated Gasification Combined Cycle (IGCC) can supply electricity, liquid fuels, hydrogen and other chemicals if needed at low pollution level, and has the potential to make carbon capture and sequestration much easier and cheaper than traditional pulverized coal boiler power plants, it should be the strategic direction for China to meet the requirements of the energy and environmental challenges. This paper makes an overview of China's energy and environmental challenges and opportunities, and describes the IGCC technology. It discusses why China should develop IGCC. What are the foundations for China to develop IGCC? What are the rational driving forces to develop IGCC in China? What is the reasonable developing path of IGCC in China?

Heat Integration of the Water-Gas Shift Reaction System for Carbon Sequestration Ready IGCC Process with Chemical Looping

Energy Technology Data Exchange (ETDEWEB)

Juan M. Salazara; Stephen E. Zitney; Urmila M. Diwekara

2010-01-01

Integrated gasification combined cycle (IGCC) technology has been considered as an important alternative for efficient power systems that can reduce fuel consumption and CO2 emissions. One of the technological schemes combines water-gas shift reaction and chemical-looping combustion as post gasification techniques in order to produce sequestration-ready CO2 and potentially reduce the size of the gas turbine. However, these schemes have not been energetically integrated and process synthesis techniques can be applied to obtain an optimal flowsheet. This work studies the heat exchange network synthesis (HENS) for the water-gas shift reaction train employing a set of alternative designs provided by Aspen energy analyzer (AEA) and combined in a process superstructure that was simulated in Aspen Plus (AP). This approach allows a rigorous evaluation of the alternative designs and their combinations avoiding all the AEA simplifications (linearized models of heat exchangers). A CAPE-OPEN compliant capability which makes use of a MINLP algorithm for sequential modular simulators was employed to obtain a heat exchange network that provided a cost of energy that was 27% lower than the base case. Highly influential parameters for the pos gasification technologies (i.e. CO/steam ratio, gasifier temperature and pressure) were calculated to obtain the minimum cost of energy while chemical looping parameters (oxidation and reduction temperature) were ensured to be satisfied.

CO2 control technology effects on IGCC plant performance and cost

International Nuclear Information System (INIS)

Chen Chao; Rubin, Edward S.

2009-01-01

As part of the USDOE's Carbon Sequestration Program, an integrated modeling framework has been developed to evaluate the performance and cost of alternative carbon capture and storage (CCS) technologies for fossil-fueled power plants in the context of multi-pollutant control requirements. This paper uses the newly developed model of an integrated gasification combined cycle (IGCC) plant to analyze the effects of adding CCS to an IGCC system employing a GE quench gasifier with water gas shift reactors and a Selexol system for CO 2 capture. Parameters of interest include the effects on plant performance and cost of varying the CO 2 removal efficiency, the quality and cost of coal, and selected other factors affecting overall plant performance and cost. The stochastic simulation capability of the model is also used to illustrate the effect of uncertainties or variability in key process and cost parameters. The potential for advanced oxygen production and gas turbine technologies to reduce the cost and environmental impacts of IGCC with CCS is also analyzed

Carbon exergy tax applied to biomass integrated gasification combined cycle in sugarcane industry

International Nuclear Information System (INIS)

Fonseca Filho, Valdi Freire da; Matelli, José Alexandre; Perrella Balestieri, José Antonio

2016-01-01

The development of technologies based on energy renewable sources is increasing worldwide in order to diversify the energy mix and satisfy the rigorous environmental legislation and international agreements to reduce pollutant emission. Considering specific characteristics of biofuels available in Brazil, studies regarding such technologies should be carried out aiming energy mix diversification. Several technologies for power generation from biomass have been presented in the technical literature, and plants with BIGCC (biomass integrated gasification combined cycle) emerge as a major technological innovation. By obtaining a fuel rich in hydrogen from solid biomass gasification, BIGCC presents higher overall process efficiency than direct burning of the solid fuel in conventional boilers. The objective of this paper is to develop a thermodynamic and chemical equilibrium model of a BIGCC configuration for sugarcane bagasse. The model embodies exergetic cost and CO_2 emission analyses through the method of CET (carbon exergy tax). An exergetic penalty comparison between the BIGCC technology (with and without CO_2 capture and sequestration), a natural gas combined cycle and the traditional steam cycle of sugarcane sector is then presented. It is verified that the BIGCC configuration with CO_2 capture and sequestration presents technical and environmental advantages when compared to traditional technology. - Highlights: • We compared thermal cycles with the exergetic carbon exergy tax. • Thermal cycles with and without carbon capture and sequestration were considered. • Burned and gasified sugarcane bagasse was assumed as renewable fuel. • Exergetic carbon penalty tax was imposed to all studied configurations. • BIGCC with carbon sequestration revealed to be advantageous.

Incorporating IGCC and CaO sorption-enhanced process for power generation with CO2 capture

International Nuclear Information System (INIS)

Chen, Shiyi; Xiang, Wenguo; Wang, Dong; Xue, Zhipeng

2012-01-01

Highlights: ► CaO sorption-enhanced process is incorporated with IGCC for CO 2 capture. ► IGCC–CCS is simplified using CaO sorption-enhanced process. ► The electricity efficiency is around 31–33% and CO 2 capture efficiency exceeds 95%. ► Parameters such as sorption pressure influence the system performance. -- Abstract: Integrated gasification combined cycle (IGCC) is a power generation technology to convert solid fuels into electricity. IGCC with CCS is regarded as a promising option to mitigate CO 2 emission. In this paper, the CaO sorption-enhanced process is incorporated downstream with coal gasification to produce a hydrogen-rich stream for electricity production and CO 2 separation. A WGS-absorber substitutes the high- and low-temperature water–gas shift reactors and desulfurization units in conventional IGCC–CCS to produce a hydrogen-rich stream, which is sent onto a gas turbine. CaO is used as the sorbent to enhance hydrogen production and for CO 2 capture. Regeneration of CaO is completed via calcination in a regenerator vessel. The IGCC with CaO sorption-enhanced process is modeled and simulated using Aspen Plus software. Two commercial available gasification technologies, Shell and Texaco, are integrated with the sorption-enhanced process. The results showed IGCC with CaO sorption-enhanced process has a satisfactory system performance. Even though the net electricity efficiency is not as high as expected, just around 30–33%, the system has a high CO 2 capture efficiency ∼97% and low pollutant emissions. Moreover, compared with conventional IGCC–CCS, the schematic diagram of the IGCC–CCS process is simplified. Parameters that affect the plant performance are analyzed in the sensitive analysis, including WGS-absorber temperature, H 2 O/CO ratio, pressure, etc. Some challenges to the system are also discussed.

Oxygen blast furnace and combined cycle (OBF-CC) - an efficient iron-making and power generation process

International Nuclear Information System (INIS)

Jianwei, Y.; Guolong, S.; Cunjiang, K.; Tianjun, Y.

2003-01-01

A new iron and power generating process, oxygen blast furnace and combined cycle (OBF-CC), is presented. In order to support the opinion, the features of the oxygen blast furnace and integrated coal gasification and combined cycle (IGCC) are summarized. The relation between the blasting parameters and the output gas quantity, as well as caloric value is calculated based on mass and energy balance. Analysis and calculation indicate that the OBF-CC will be an efficient iron-making and power generation process with higher energy efficiency and less pollution

Comprehensive report to Congress, Clean Coal Technology program: Pinon Pine IGCC Power Project

International Nuclear Information System (INIS)

1992-06-01

The objective of the proposed project is to demonstrate an advanced IGCC system based upon the air-blown, fluidized-bed KRW gasifier with in-bed desulfurization using limestone sorbent and an external fixed- bed zinc ferrite sulfur removal system. Sierra Pacific Power Company (SPPC) requested financial assistance from DOE for the design, construction, and operation of a nominal 800 ton-per-day (86-Megawatt gross), air blown integrated gasification combined-cycle (IGCC) demonstration plant. The project, named the Pinon Pine IGCC Power Project, is to be located at SPPC's Tracy Station, a power generation facility located on a rural 400-acre plot about 17 miles east of Reno. The demonstration plant will produce electrical power for the utility grid. The project, including the demonstration phase, will last 96 months at a total cost of $269,993,100. DOE's share of the project cost will be 50 percent, or $134,996,550

Performance, cost and environmental assessment of gasification-based electricity in India: A preliminary analysis

Science.gov (United States)

Rani, Abha; Singh, Udayan; Jayant; Singh, Ajay K.; Sankar Mahapatra, Siba

2017-07-01

Coal gasification processes are crucial to decarbonisation in the power sector. While underground coal gasification (UCG) and integrated gasification combined cycle (IGCC) are different in terms of the site of gasification, they have considerable similarities in terms of the types of gasifiers used. Of course, UCG offers some additional advantages such as reduction of the fugitive methane emissions accompanying the coal mining process. Nevertheless, simulation of IGCC plants involving surface coal gasification is likely to give reasonable indication of the 3E (efficiency, economics and emissions) prospects of the gasification pathway towards electricity. This paper will aim at Estimating 3E impacts (efficiency, environment, economics) of gasification processes using simulation carried out in the Integrated Environmental Control Model (IECM) software framework. Key plant level controls which will be studied in this paper will be based on Indian financial regulations and operating costs which are specific to the country. Also, impacts of CO2 capture and storage (CCS) in these plants will be studied. The various parameters that can be studied are plant load factor, impact of coal quality and price, type of CO2 capture process, capital costs etc. It is hoped that relevant insights into electricity generation from gasification may be obtained with this paper.

Performance and operational economics estimates for a coal gasification combined-cycle cogeneration powerplant

Science.gov (United States)

Nainiger, J. J.; Burns, R. K.; Easley, A. J.

1982-01-01

A performance and operational economics analysis is presented for an integrated-gasifier, combined-cycle (IGCC) system to meet the steam and baseload electrical requirements. The effect of time variations in steam and electrial requirements is included. The amount and timing of electricity purchases from sales to the electric utility are determined. The resulting expenses for purchased electricity and revenues from electricity sales are estimated by using an assumed utility rate structure model. Cogeneration results for a range of potential IGCC cogeneration system sizes are compared with the fuel consumption and costs of natural gas and electricity to meet requirements without cogeneration. The results indicate that an IGCC cogeneration system could save about 10 percent of the total fuel energy presently required to supply steam and electrical requirements without cogeneration. Also for the assumed future fuel and electricity prices, an annual operating cost savings of 21 percent to 26 percent could be achieved with such a cogeneration system. An analysis of the effects of electricity price, fuel price, and system availability indicates that the IGCC cogeneration system has a good potential for economical operation over a wide range in these assumptions.

Integration optimisation of elevated pressure air separation unit with gas turbine in an IGCC power plant

International Nuclear Information System (INIS)

Han, Long; Deng, Guangyi; Li, Zheng; Wang, Qinhui; Ileleji, Klein E.

2017-01-01

Highlights: • IGCC thermodynamic model was setup carefully. • Simulations focus on integration between an elevated pressure ASU with gas turbine. • Different recommended solutions from those of low pressure ASUs are figured out. • Full N 2 injection and 80% air extraction was suggested as the optimum integration. - Abstract: The integration optimisation between an elevated pressure air separation unit (EP-ASU) and gas turbine is beneficial to promote net efficiency of an integrated gasification combined cycle (IGCC) power plant. This study sets up the thermodynamic model for a 400 MW plant specially coupled with an EP-ASU, aiming to examine system performances under different integrations and acquire the optimum solution. Influences of air extraction rate at conditions of without, partial and full N 2 injection, as well as the effects of N 2 injection rate when adopting separate ASU, partial and full integrated ASU were both analysed. Special attention has been paid to performance differences between utilising an EP-ASU and a low pressure unit. Results indicated that integration solution with a separate EP-ASU or without N 2 injection would not be reasonable. Among various recommended solutions for different integration conditions, N 2 injection rate increased with the growth of air extraction rate. The integration with an air extraction rate of 80% and full N 2 injection was suggested as the optimum solution. It is concluded that the optimum integration solution when adopting an EP-ASU is different from that using a low pressure one.

WABASH RIVER COAL GASIFICATION REPOWERING PROJECT

Energy Technology Data Exchange (ETDEWEB)

Unknown

2000-09-01

The close of 1999 marked the completion of the Demonstration Period of the Wabash River Coal Gasification Repowering Project. This Final Report summarizes the engineering and construction phases and details the learning experiences from the first four years of commercial operation that made up the Demonstration Period under Department of Energy (DOE) Cooperative Agreement DE-FC21-92MC29310. This 262 MWe project is a joint venture of Global Energy Inc. (Global acquired Destec Energy's gasification assets from Dynegy in 1999) and PSI Energy, a part of Cinergy Corp. The Joint Venture was formed to participate in the Department of Energy's Clean Coal Technology (CCT) program and to demonstrate coal gasification repowering of an existing generating unit impacted by the Clean Air Act Amendments. The participants jointly developed, separately designed, constructed, own, and are now operating an integrated coal gasification combined-cycle power plant, using Global Energy's E-Gas{trademark} technology (E-Gas{trademark} is the name given to the former Destec technology developed by Dow, Destec, and Dynegy). The E-Gas{trademark} process is integrated with a new General Electric 7FA combustion turbine generator and a heat recovery steam generator in the repowering of a 1950's-vintage Westinghouse steam turbine generator using some pre-existing coal handling facilities, interconnections, and other auxiliaries. The gasification facility utilizes local high sulfur coals (up to 5.9% sulfur) and produces synthetic gas (syngas), sulfur and slag by-products. The Project has the distinction of being the largest single train coal gasification combined-cycle plant in the Western Hemisphere and is the cleanest coal-fired plant of any type in the world. The Project was the first of the CCT integrated gasification combined-cycle (IGCC) projects to achieve commercial operation.

Unconventional Coal in Wyoming: IGCC and Gasification of Direct Coal Liquefaction Residue

Science.gov (United States)

Schaffers, William Clemens

Two unconventional uses for Wyoming Powder River Basin coal were investigated in this study. The first was the use of coal fired integrated gasification combined cycle (IGCC) plants to generate electricity. Twenty-eight different scenarios were modeled using AspenPlusRTM software. These included slurry, mechanical and dried fed gasifiers; Wyodak and Green River coals, 0%, 70%, and 90% CO2 capture; and conventional evaporative vs air cooling. All of the models were constructed on a feed basis of 6,900 tons of coal per day on an "as received basis". The AspenPlus RTM results were then used to create economic models using Microsoft RTM Excel for each configuration. These models assumed a 3 year construction period and a 30 year plant life. Results for capital and operating costs, yearly income, and internal rates of return (IRR) were compared. In addition, the scenarios were evaluated to compare electricity sales prices required to obtain a 12% IRR and to determine the effects of a carbon emissions tax on the sales price. The second part of the study investigated the gasification potential of residue remaining from solvent extraction or liquefaction of Powder River Basin Coal. Coal samples from the Decker mine on the Wyoming-Montana border were extracted with tetralin at a temperature of 360°C and pressure of 250 psi. Residue from the extraction was gasified with CO2 or steam at 833°C, 900°C and 975°C at pressures of 0.1 and 0.4 MPa. Product gases were analyzed with a mass spectrometer. Results were used to determine activation energies, reaction order, reaction rates and diffusion effects. Surface area and electron microscopic analyses were also performed on char produced from the solvent extraction residue.

Feasibility studies to improve plant availability and reduce total installed cost in IGCC plants

Energy Technology Data Exchange (ETDEWEB)

Sullivan, Kevin [General Electric Company, Houston, TX (United States); Anasti, William [General Electric Company, Houston, TX (United States); Fang, Yichuan [General Electric Company, Houston, TX (United States); Subramanyan, Karthik [General Electric Company, Houston, TX (United States); Leininger, Tom [General Electric Company, Houston, TX (United States); Zemsky, Christine [General Electric Company, Houston, TX (United States)

2015-03-30

The main purpose of this project is to look at technologies and philosophies that would help reduce the costs of an Integrated Gasification Combined Cycle (IGCC) plant, increase its availability or do both. GE’s approach to this problem is to consider options in three different areas: 1) technology evaluations and development; 2) constructability approaches; and 3) design and operation methodologies. Five separate tasks were identified that fall under the three areas: Task 2 – Integrated Operations Philosophy; Task 3 – Slip Forming of IGCC Components; Task 4 – Modularization of IGCC Components; Task 5 – Fouling Removal; and Task 6 – Improved Slag Handling. Overall, this project produced results on many fronts. Some of the ideas could be utilized immediately by those seeking to build an IGCC plant in the near future. These include the considerations from the Integrated Operations Philosophy task and the different construction techniques of Slip Forming and Modularization (especially if the proposed site is in a remote location or has a lack of a skilled workforce). Other results include ideas for promising technologies that require further development and testing to realize their full potential and be available for commercial operation. In both areas GE considers this project to be a success in identifying areas outside the core IGCC plant systems that are ripe for cost reduction and ity improvement opportunities.

Effective utilization of fossil fuels for low carbon world -- IGCC and high performance gas turbine

Energy Technology Data Exchange (ETDEWEB)

Ishii, Hiromi; Hashimoto, Takao; Sakamoto, Koichi; Komori, Toyoaki; Kishine, Takashi; Shiozaki, Shigehiro

2010-09-15

The reduction of greenhouse-gas emissions is required to minimize the effect of hydrocarbon based power generation on global warming. In pursue of this objective, Mitsubishi Heavy Industries is dedicating considerable efforts on two different ways to reduce the environmental impact. The first one involves gas turbine performance improvement by raising firing temperature for Natural-gas and LNG applications. In this regard, the latest J class gas turbine was designed to operate at 1600 deg C and expected combined cycle efficiency in excess of 60%. The other approach involves the use of Integrated Gasification Combined Cycle (IGCC) plants to burn solid fuel like coal.

Thermodynamic analysis of an integrated gasification solid oxide fuel cell plant combined with an organic Rankine cycle

DEFF Research Database (Denmark)

Pierobon, Leonardo; Rokni, Masoud; Larsen, Ulrik

2013-01-01

into a fixed bed gasification plant to produce syngas which fuels the combined solid oxide fuel cells e organic Rankine cycle system to produce electricity. More than a hundred fluids are considered as possible alternative for the organic cycle using non-ideal equations of state (or state-of-the-art equations......A 100 kWe hybrid plant consisting of gasification system, solid oxide fuel cells and organic Rankine cycle is presented. The nominal power is selected based on cultivation area requirement. For the considered output a land of around 0.5 km2 needs to be utilized. Woodchips are introduced...... achieved by simple and double stage organic Rankine cycle plants and around the same efficiency of a combined gasification, solid oxide fuel cells and micro gas turbine plant. © 2013 Elsevier Ltd. All rights reserved....

IGCC and PFBC By-Products: Generation, Characteristics, and Management Practices

Energy Technology Data Exchange (ETDEWEB)

Pflughoeft-Hassett, D.F.

1997-09-01

The following report is a compilation of data on by-products/wastes from clean coal technologies, specifically integrated gasification combined cycle (IGCC) and pressurized fluidized-bed combustion (PFBC). DOE had two objectives in providing this information to EPA: (1) to familiarize EPA with the DOE CCT program, CCT by-products, and the associated efforts by DOE contractors in the area of CCT by-product management and (2) to provide information that will facilitate EPA's effort by complementing similar reports from industry groups, including CIBO (Council of Industrial Boiler Owners) and EEI USWAG (Edison Electric Institute Utility Solid Waste Activities Group). The EERC cooperated and coordinated with DOE CCT contractors and industry groups to provide the most accurate and complete data on IGCC and PFBC by-products, although these technologies are only now being demonstrated on the commercial scale through the DOE CCT program.

Dynamic Modeling and Plantwide Control of a Hybrid Power and Chemical Plant: An Integrated Gasification Combined Cycle Coupled with a Methanol Plant

Science.gov (United States)

Robinson, Patrick J.

Gasification has been used in industry on a relatively limited scale for many years, but it is emerging as the premier unit operation in the energy and chemical industries. The switch from expensive and insecure petroleum to solid hydrocarbon sources (coal and biomass) is occurring due to the vast amount of domestic solid resources, national security and global warming issues. Gasification (or partial oxidation) is a vital component of "clean coal" technology. Sulfur and nitrogen emissions can be reduced, overall energy efficiency is increased and carbon dioxide recovery and sequestration are facilitated. Gasification units in an electric power generation plant produce a fuel gas for driving combustion turbines. Gasification units in a chemical plant generate synthesis gas, which can be used to produce a wide spectrum of chemical products. Future plants are predicted to be hybrid power/chemical plants with gasification as the key unit operation. The coupling of an Integrated Gasification Combined Cycle (IGCC) with a methanol plant can handle swings in power demand by diverting hydrogen gas from a combustion turbine and synthesis gas from the gasifier to a methanol plant for the production of an easily-stored, hydrogen-consuming liquid product. An additional control degree of freedom is provided with this hybrid plant, fundamentally improving the controllability of the process. The idea is to base-load the gasifier and use the more responsive gas-phase units to handle disturbances. During the summer days, power demand can fluctuate up to 50% over a 12-hour period. The winter provides a different problem where spikes of power demand can go up 15% within the hour. The following dissertation develops a hybrid IGCC / methanol plant model, validates the steady-state results with a National Energy Technical Laboratory study, and tests a proposed control structure to handle these significant disturbances. All modeling was performed in the widely used chemical process

Integrated gasification combined cycle and the capture of CO{sub 2}: a solution for the mitigation of the CO{sub 2} emissions of coal fired power plants at large scale in the short term?; O ciclo combinado com gaseificacao integrada e a captura de CO{sub 2}: uma solucao para mitigar as emissoes de CO{sub 2} em termeletricas a carvao em larga escala no curto prazo?

Energy Technology Data Exchange (ETDEWEB)

Hoffmann, Bettina Susanne

2010-03-15

The power sector of many big economies still relies heavily on coal fired plants and emits huge amounts of carbon dioxide (CO{sub 2}). The Integrated Gasification Combined Cycle (IGCC) is an innovative technology which holds advantages over current conventional coal technologies, including higher efficiency, pathway to carbon capture and storage (CCS) and higher product and fuel flexibility. The most critical obstacles for commercialization of IGCC technology are higher costs, lower reliability, and little operating experiences. The present work aims to analyze the maturity and the costs of the IGCC technology, with and without CCS, in order to evaluate its potential to be introduced in the generation fleet at big scale in the short term and, hence, its potential to guarantee the possibility to use coal in the power sector without compromising the effort to reduce CO{sub 2} emissions. The focus of the analysis of the technical viability concentrates strongly on the gasification process, since it the most critical process for the operation of the plant. The cost analysis contains three steps: a revision of cost estimates in scientific literature, a revision of reported cost for actually planned projects and a cost simulation that aims to analyze the influences of assumptions regarding the additional technology risk of IGCC plants. (author)

Tampa Electric Company Polk Power Station IGCC project: Project status

Energy Technology Data Exchange (ETDEWEB)

McDaniel, J.E.; Carlson, M.R.; Hurd, R.; Pless, D.E.; Grant, M.D. [Tampa Electric Co., FL (United States)

1997-12-31

The Tampa Electric Company Polk Power Station is a nominal 250 MW (net) Integrated Gasification Combined Cycle (IGCC) power plant located to the southeast of Tampa, Florida in Polk County, Florida. This project is being partially funded under the Department of Energy`s Clean Coal Technology Program pursuant to a Round II award. The Polk Power Station uses oxygen-blown, entrained-flow IGCC technology licensed from Texaco Development Corporation to demonstrate significant reductions of SO{sub 2} and NO{sub x} emissions when compared to existing and future conventional coal-fired power plants. In addition, this project demonstrates the technical feasibility of commercial scale IGCC and Hot Gas Clean Up (HGCU) technology. The Polk Power Station achieved ``first fire`` of the gasification system on schedule in mid-July, 1996. Since that time, significant advances have occurred in the operation of the entire IGCC train. This paper addresses the operating experiences which occurred in the start-up and shakedown phase of the plant. Also, with the plant being declared in commercial operation as of September 30, 1996, the paper discusses the challenges encountered in the early phases of commercial operation. Finally, the future plans for improving the reliability and efficiency of the Unit in the first quarter of 1997 and beyond, as well as plans for future alternate fuel test burns, are detailed. The presentation features an up-to-the-minute update on actual performance parameters achieved by the Polk Power Station. These parameters include overall Unit capacity, heat rate, and availability. In addition, the current status of the start-up activities for the HGCU portion of the plant is discussed.

Corrosion behavior of Haynes registered 230 registered nickel-based super-alloys for integrated coal gasification combined cycle syngas plants. A plant exposure study

International Nuclear Information System (INIS)

Lee, Sungkyu; Lee, Jieun; Kang, Suk-Hwan; Lee, Seung-Jong; Yun, Yongseung; Kim, Min Jung

2015-01-01

The corrosion behavior of commercially available Haynes registered 230 registered nickel-based alloy samples was investigated by exposure to coal-gasifying integrated coal gasification combined cycle pilot plant facilities affiliated with the Institute for Advanced Engineering (2.005 MPa and 160-300 C). The morphological and microstructural analyses of the exposed samples were conducted using scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis on the external surface of the recovered corrosion test samples to obtain information of the corrosion scale. These analyses based on the pre- and post-exposure corrosion test samples combined with thermodynamic Ellingham-Pourbaix stability diagrams provided preliminary insight into the mechanism of the observed corrosion behavior prevailing in the piping materials that connected the particulate removal unit and water scrubber of the integrated coal gasification combined cycle pilot plant. Uniform material wastage was observed after 46 hours of operation, and a preliminary corrosion mechanism was suggested: the observed material waste and corrosion behavior of the Haynes registered 230 registered nickel-based alloy samples cut off from the coal syngas integrated coal gasification combined cycle plant were explained by the formation of discontinuous (complex) oxide phases and subsequent chlorine-induced active oxidation under the predominantly reducing environment encountered. This contribution continues the already published studies of the Fe-Ni-Cr-Co alloy Haynes registered 556 registered .

Shell coal IGCCS with carbon capture. Conventional gas quench vs. innovative configurations

Energy Technology Data Exchange (ETDEWEB)

Martellia, E.; Consonni, S. [Politecnico di Milano, Via Scalabrini 76, Piacenza (Italy); Kreutz, T. [Princeton University, Guyot Hall, Room 129, Princeton, NJ (United States); Carbo, M.; Jansen, D. [Energy research Centre of the Netherlands ECN, P.O. Box 1, 1755 ZG, Petten (Netherlands)

2011-11-15

The Shell coal integrated gasification combined cycle (IGCC) based on the gas quench system is one of the most fuel flexible and energy efficient gasification processes because is dry feed and employs high temperature syngas coolers capable of rising high pressure steam. Indeed the efficiency of a Shell IGCC with the best available technologies is calculated to be 47-48%. However the system looses many percentage points of efficiency (up to 10) when introducing carbon capture. To overcome this penalty, two approaches have been proposed. In the first, the expensive syngas coolers are replaced by a 'partial water quench' where the raw syngas stream is cooled and humidified via direct injection of hot water. This design is less costly, but also less efficient. The second approach retains syngas coolers but instead employs novel water-gas shift (WGS) configurations that requires substantially less steam to obtain the same degree of CO conversion to CO2, and thus increases the overall plant efficiency. We simulate and optimize these novel configurations, provide a detailed thermodynamic and economic analysis and investigate how these innovations alter the plant's efficiency, cost and complexity.

Technical and economic assessments commercial success for IGCC technology in China

International Nuclear Information System (INIS)

Xiong, T.

1998-01-01

The experiences gained from several Integrated Gasification Combined Cycle (IGCC) demonstration plants operating in the US and Europe facilitate commercial success of this advanced coal-based power generation technology. However, commercialization of coal-based IGCC technology in the West, particularly in the US, is restricted due to the low price of natural gas. On the contrary, in China--the largest coal producer and consumer in the world--a lack of natural gas supply, strong demand for air pollution control and relatively low costs of manufacturing and construction provide tremendous opportunities for IGCC applications. The first Chinese IGCC demonstration project was initiated in 1994, and other potential IGCC projects are in planning. IGCC applications in re-powering, fuel switching and multi-generation also show a great market potential in China. However, questions for IGCC development in China remain; where are realistic opportunities for IGCC projects and how can these opportunities be converted into commercial success? The answers to these questions should focus on the Chinese market needs and emphasize economic benefits, not just clean, or power. High price of imported equipment, high financing costs, and the technical risk of first-of-a-kind installation barricade IGCC development in China. This paper presents preliminary technical and economic assessments for four typical IGCC applications in the Chinese marketplace: central power station, fuel switching, re-powering, and multi-generation. The major factors affecting project economics--such as plant cost, financing, prices of fuel and electricity and operating capacity factor--are analyzed. The results indicate that well-proven technology for versatile applications, preferred financing, reduction of the plant cost, environmental superiority and appropriate project structure are the key for commercial success of IGCC in China

NOVEL GAS CLEANING/CONDITIONING FOR INTEGRATED GASIFICATION COMBINED CYCLE

Energy Technology Data Exchange (ETDEWEB)

Dennis A. Horazak; Richard A. Newby; Eugene E. Smeltzer; Rachid B. Slimane; P. Vann Bush; James L. Aderhold Jr; Bruce G. Bryan

2005-12-01

Development efforts have been underway for decades to replace dry-gas cleaning technology with humid-gas cleaning technology that would maintain the water vapor content in the raw gas by conducting cleaning at sufficiently high temperature to avoid water vapor condensation and would thus significantly simplify the plant and improve its thermal efficiency. Siemens Power Generation, Inc. conducted a program with the Gas Technology Institute (GTI) to develop a Novel Gas Cleaning process that uses a new type of gas-sorbent contactor, the ''filter-reactor''. The Filter-Reactor Novel Gas Cleaning process described and evaluated here is in its early stages of development and this evaluation is classified as conceptual. The commercial evaluations have been coupled with integrated Process Development Unit testing performed at a GTI coal gasifier test facility to demonstrate, at sub-scale the process performance capabilities. The commercial evaluations and Process Development Unit test results are presented in Volumes 1 and 2 of this report, respectively. Two gas cleaning applications with significantly differing gas cleaning requirements were considered in the evaluation: IGCC power generation, and Methanol Synthesis with electric power co-production. For the IGCC power generation application, two sets of gas cleaning requirements were applied, one representing the most stringent ''current'' gas cleaning requirements, and a second set representing possible, very stringent ''future'' gas cleaning requirements. Current gas cleaning requirements were used for Methanol Synthesis in the evaluation because these cleaning requirements represent the most stringent of cleaning requirements and the most challenging for the Filter-Reactor Novel Gas Cleaning process. The scope of the evaluation for each application was: (1) Select the configuration for the Filter-Reactor Novel Gas Cleaning Process, the arrangement of the

Development of advanced air-blown entrained-flow two-stage bituminous coal IGCC gasifier

Directory of Open Access Journals (Sweden)

Abaimov Nikolay A.

2017-01-01

Full Text Available Integrated gasification combined cycle (IGCC technology has two main advantages: high efficiency, and low levels of harmful emissions. Key element of IGCC is gasifier, which converts solid fuel into a combustible synthesis gas. One of the most promising gasifiers is air-blown entrained-flow two-stage bituminous coal gasifier developed by Mitsubishi Heavy Industries (MHI. The most obvious way to develop advanced gasifier is improvement of commercial-scale 1700 t/d MHI gasifier using the computational fluid dynamics (CFD method. Modernization of commercial-scale 1700 t/d MHI gasifier is made by changing the regime parameters in order to improve its cold gas efficiency (CGE and environmental performance, namely H2/CO ratio. The first change is supply of high temperature (900°C steam in gasifier second stage. And the second change is additional heating of blast air to 900°C.

Corrosion behavior of Haynes {sup registered} 230 {sup registered} nickel-based super-alloys for integrated coal gasification combined cycle syngas plants. A plant exposure study

Energy Technology Data Exchange (ETDEWEB)

Lee, Sungkyu; Lee, Jieun; Kang, Suk-Hwan; Lee, Seung-Jong; Yun, Yongseung [Institute for Advanced Engineering (IAE), Gyeonggi-do (Korea, Republic of). Plant Engineering Center; Kim, Min Jung [Sungkyunkwan Univ, Gyeonggi-do (Korea, Republic of). Advanced Materials Technology Research Center

2015-07-01

The corrosion behavior of commercially available Haynes {sup registered} 230 {sup registered} nickel-based alloy samples was investigated by exposure to coal-gasifying integrated coal gasification combined cycle pilot plant facilities affiliated with the Institute for Advanced Engineering (2.005 MPa and 160-300 C). The morphological and microstructural analyses of the exposed samples were conducted using scanning electron microscopy and energy-dispersive X-ray spectroscopy analysis on the external surface of the recovered corrosion test samples to obtain information of the corrosion scale. These analyses based on the pre- and post-exposure corrosion test samples combined with thermodynamic Ellingham-Pourbaix stability diagrams provided preliminary insight into the mechanism of the observed corrosion behavior prevailing in the piping materials that connected the particulate removal unit and water scrubber of the integrated coal gasification combined cycle pilot plant. Uniform material wastage was observed after 46 hours of operation, and a preliminary corrosion mechanism was suggested: the observed material waste and corrosion behavior of the Haynes {sup registered} 230 {sup registered} nickel-based alloy samples cut off from the coal syngas integrated coal gasification combined cycle plant were explained by the formation of discontinuous (complex) oxide phases and subsequent chlorine-induced active oxidation under the predominantly reducing environment encountered. This contribution continues the already published studies of the Fe-Ni-Cr-Co alloy Haynes {sup registered} 556 {sup registered}.

Ge extraction from gasification fly ash

Energy Technology Data Exchange (ETDEWEB)

Oriol Font; Xavier Querol; Angel Lopez-Soler; Jose M. Chimenos; Ana I. Fernandez; Silvia Burgos; Francisco Garcia Pena [Institute of Earth Sciences ' Jaume Almera' , Barcelona (Spain)

2005-08-01

Water-soluble germanium species (GeS{sub 2}, GeS and hexagonal-GeO{sub 2}) are generated during coal gasification and retained in fly ash. This fact together with the high market value of this element and the relatively high contents in the fly ashes of the Puertollano Integrated Gasification in Combined Cycle (IGCC) plant directed our research towards the development of an extraction process for this element. Major objectives of this research was to find a low cost and environmentally suitable process. Several water based extraction tests were carried out using different Puertollano IGCC fly ash samples, under different temperatures, water/fly ash ratios, and extraction times. High Ge extraction yields (up to 84%) were obtained at room temperature (25{sup o}C) but also high proportions of other trace elements (impurities) were simultaneously extracted. Increasing the extraction temperature to 50, 90 and 150{sup o}C, Ge extraction yields were kept at similar levels, while reducing the content of impurities, the water/fly ash ratio and extraction time. The experimental data point out the influence of chloride, calcium and sulphide dissolutions on the Ge extraction. 16 refs., 9 figs., 6 tabs.

78 FR 43870 - Hydrogen Energy California's Integrated Gasification Combined Cycle Project; Preliminary Staff...

Science.gov (United States)

2013-07-22

... DEPARTMENT OF ENERGY Notice of Availability Hydrogen Energy California's Integrated Gasification... Energy (DOE) announces the availability of the Hydrogen Energy California's Integrated Gasification... potential environmental impacts associated with the Hydrogen Energy California's (HECA) Integrated...

Coal gasification and the power production market

International Nuclear Information System (INIS)

Howington, K.; Flandermeyer, G.

1995-01-01

The US electric power production market is experiencing significant changes sparking interest in the current and future alternatives for power production. Coal gasification technology is being marketed to satisfy the needs of the volatile power production industry. Coal gasification is a promising power production process in which solid coal is burned to produce a synthesis gas (syn gas). The syn gas may be used to fuel combustion integrated into a facility producing electric power. Advantages of this technology include efficient power production, low flue gas emissions, flexible fuel utilization, broad capability for facility integration, useful process byproducts, and decreased waste disposal. The primary disadvantages are relatively high capital costs and lack of proven long-term operating experience. Developers of coal gasification intend to improve on these disadvantages and lop a strong position in the power generation market. This paper is a marketing analysis of the partial oxidation coal gasification processes emerging in the US in response to the market factors of the power production industry. A brief history of these processes is presented, including the results of recent projects exploring the feasibility of integrated gasification combined cycle (IGCC) as a power production alternative. The current power generation market factors are discussed, and the status of current projects is presented including projected performance

Integrated hot fuel gas cleaning for advanced gasification combined cycle process

Energy Technology Data Exchange (ETDEWEB)

Nieminen, M.; Kangasmaa, K.; Laatikainen, J.; Staahlberg, P.; Kurkela, E. [VTT Energy, Espoo (Finland). Gasification and Advanced Combustion

1996-12-01

The fate of halogens in pressurised fluidized-bed gasification and hot gas filtration is determined. Potential halogen removal sorbents, suitable for integrated hot gas cleaning, are screened and some selected sorbents are tested in bench scale. Finally, halogen removal results are verified using the PDU-scale pressurised fluidized-bed gasification and integrated hot gas cleaning facilities of VTT. The project is part of the JOULE II Extension programme of the European Union. (author)

Techno-economic analysis of lignite fuelled IGCC with CO{sub 2} capture. Comparing fluidized bed and entrained flow gasifiers

Energy Technology Data Exchange (ETDEWEB)

Liu, Guangjian; Wu, Zhen; Zhang, Haiying [North China Electric Power Univ., Beijing (China). School of Energy and Power Engineering

2013-07-01

Integrated coal gasification combined cycle (IGCC) plants with pre-combustion capture of CO{sub 2} represent one of the most promising options for generating low-cost decarbonized power using bituminous coals. This work systematically quantify the effect of coal rank on the efficiency and economics of IGCC systems with CO2 capture and storage (CCS), with a special focus on comparison of systems using fluidized-bed gasifier (U-GAS) and entrained flow gasifier (Shell). It was found that the Shell IGCCs are little affect by low rank coal after pre-drying in terms of thermal efficiency and the levelized cost of electricity (LCOE) is only increase by 2-6% for lignite cases with and without CCS compared with bituminous coal cases. The specific CO{sub 2} emissions of U-GAS gasifier based lignite fuelled IGCC with CCS is 198 g/kWhe, almost two times of shell gasifier cases, mainly due to lower carbon conversion in the gasifier and the higher methane in the raw gas of gasifier. However, the total capital cost and COE of U-Gas IGCCs are 15-20% less than that of Shell IGCCs because of lower capital cost of gasifier, coal drying units and air separate units per kWe.

Shell coal IGCCS with carbon capture: Conventional gas quench vs. innovative configurations

International Nuclear Information System (INIS)

Martelli, Emanuele; Kreutz, Thomas; Carbo, Michiel; Consonni, Stefano; Jansen, Daniel

2011-01-01

Highlights: → We aim at defining the preferred IGCC design for dry feed gasifiers with CO 2 capture. → Multiple options of syngas cooling, humidification, and WGS are considered. → Plants are designed, modeled, numerically optimized and costs are carefully assessed. → Partial water quench has poor efficiency but low capital cost, then good performance. → Gas quench with the ECN staged WGS design has the best thermo-economic performance. -- Abstract: The Shell coal integrated gasification combined cycle (IGCC) based on the gas quench system is one of the most fuel flexible and energy efficient gasification processes because is dry feed and employs high temperature syngas coolers capable of rising high pressure steam. Indeed the efficiency of a Shell IGCC with the best available technologies is calculated to be 47-48%. However the system looses many percentage points of efficiency (up to 10) when introducing carbon capture. To overcome this penalty, two approaches have been proposed. In the first, the expensive syngas coolers are replaced by a 'partial water quench' where the raw syngas stream is cooled and humidified via direct injection of hot water. This design is less costly, but also less efficient. The second approach retains syngas coolers but instead employs novel water-gas shift (WGS) configurations that requires substantially less steam to obtain the same degree of CO conversion to CO 2 , and thus increases the overall plant efficiency. We simulate and optimize these novel configurations, provide a detailed thermodynamic and economic analysis and investigate how these innovations alter the plant's efficiency, cost and complexity.

CO2 reduction potential of future coal gasification based power generation technologies

International Nuclear Information System (INIS)

Jansen, D.; Oudhuis, A.B.J.; Van Veen, H.M.

1992-03-01

Assessment studies are carried out on coal gasification power plants integrated with gas turbines (IGCC) or molten carbonate fuel cells (MCFC) without and with CO 2 -removal. System elements include coal gasification, high-temperature gas-cleaning, molten carbonate fuel cells or gas turbines, CO shift, membrane separation, CO 2 recovery and a bottoming cycle. Various system configurations are evaluated on the basis of thermodynamic computations. The energy balances of the various system configurations clearly indicate that integrated coal gasification MCFC power plants (IGMCFC) with CO 2 removal have high efficiencies (42-47% LHV) compared to IGCC power plants with CO 2 -removal (33-38% LHV) and that the CO 2 -removal is simplified due to the specific properties of the molten carbonate fuel cells. IGMCFC is therefore an option with future prospective in the light of clean coal technologies for power generation with high energy efficiencies and low emissions. 2 figs., 3 tabs., 10 refs

Thermodynamic analysis and conceptual design for partial coal gasification air preheating coal-fired combined cycle

Science.gov (United States)

Xu, Yue; Wu, Yining; Deng, Shimin; Wei, Shirang

2004-02-01

The partial coal gasification air pre-heating coal-fired combined cycle (PGACC) is a cleaning coal power system, which integrates the coal gasification technology, circulating fluidized bed technology, and combined cycle technology. It has high efficiency and simple construction, and is a new selection of the cleaning coal power systems. A thermodynamic analysis of the PGACC is carried out. The effects of coal gasifying rate, pre-heating air temperature, and coal gas temperature on the performances of the power system are studied. In order to repower the power plant rated 100 MW by using the PGACC, a conceptual design is suggested. The computational results show that the PGACC is feasible for modernizing the old steam power plants and building the new cleaning power plants.

Integrated Sensing and Controls for Coal Gasification - Development of Model-Based Controls for GE's Gasifier and Syngas Cooler

Energy Technology Data Exchange (ETDEWEB)

Aditya Kumar

2010-12-30

This report summarizes the achievements and final results of this program. The objective of this program is to develop a comprehensive systems approach to integrated design of sensing and control systems for an Integrated Gasification Combined Cycle (IGCC) plant, using advanced model-based techniques. In particular, this program is focused on the model-based sensing and control system design for the core gasification section of an IGCC plant. The overall approach consists of (i) developing a first-principles physics-based dynamic model of the gasification section, (ii) performing model-reduction where needed to derive low-order models suitable for controls analysis and design, (iii) developing a sensing system solution combining online sensors with model-based estimation for important process variables not measured directly, and (iv) optimizing the steady-state and transient operation of the plant for normal operation as well as for startup using model predictive controls (MPC). Initially, available process unit models were implemented in a common platform using Matlab/Simulink{reg_sign}, and appropriate model reduction and model updates were performed to obtain the overall gasification section dynamic model. Also, a set of sensor packages were developed through extensive lab testing and implemented in the Tampa Electric Company IGCC plant at Polk power station in 2009, to measure temperature and strain in the radiant syngas cooler (RSC). Plant operation data was also used to validate the overall gasification section model. The overall dynamic model was then used to develop a sensing solution including a set of online sensors coupled with model-based estimation using nonlinear extended Kalman filter (EKF). Its performance in terms of estimating key unmeasured variables like gasifier temperature, carbon conversion, etc., was studied through extensive simulations in the presence sensing errors (noise and bias) and modeling errors (e.g. unknown gasifier kinetics, RSC

Pre-Combustion Capture of CO2 in IGCC Plants

Energy Technology Data Exchange (ETDEWEB)

NONE

2011-12-15

Pre-combustion capture involves reacting a fuel with oxygen or air and/or steam to give mainly a 'synthesis gas (syngas)' or 'fuel gas' composed of carbon monoxide and hydrogen. The carbon monoxide is reacted with steam in a catalytic reactor, called a shift converter, to produce CO2 and more hydrogen. CO2 is then separated, usually by a physical or chemical absorption process, resulting in a hydrogen-rich fuel which can be used in many applications, such as boilers, furnaces, gas turbines, engines and fuel cells. Pre-combustion capture is suitable for use in integrated gasification combined cycle (IGCC) plants especially since the CO2 partial pressures in the fuel gas are higher than in the flue gas. After the introduction there follows a short discussion of the water-gas shift (WGS) reaction. This is followed by chapters on the means of CO2 capture by physical and chemical solvents, solid sorbents, and membranes. The results and conclusions of techno-economic studies are introduced followed by a look at some of the pilot and demonstration plants relevant to pre-combustion capture in IGCC plants.

[Tampa Electric Company IGCC project]. 1996 DOE annual technical report, January--December 1996

Energy Technology Data Exchange (ETDEWEB)

NONE

1997-12-31

Tampa Electric Company`s Polk Power Station Unit 1 (PPS-1) Integrated Gasification Combined Cycle (IGCC) demonstration project uses a Texaco pressurized, oxygen-blown, entrained-flow coal gasifier to convert approximately 2,000 tons per day of coal to syngas. The gasification plant is coupled with a combined cycle power block to produce a net 250 MW electrical power output. Coal is slurried in water, combined with 95% pure oxygen from an air separation unit, and sent to the gasifier to produce a high temperature, high pressure, medium-Btu syngas with a heat content of about 250 BTUs/cf (HHV). The syngas then flows through a high temperature heat recovery unit which cools the syngas prior to its entering the cleanup systems. Molten coal ash flows from the bottom of the high temperature heat recovery unit into a water-filled quench chamber where it solidifies into a marketable slag by-product. Approximately 10% of the raw, hot syngas at 900 F is designed to pass through an intermittently moving bed of metal-oxide sorbent which removes sulfur-bearing compounds from the syngas. PPS-1 will be the first unit in the world to demonstrate this advanced metal oxide hot gas desulfurization technology on a commercial unit. The emphasis during 1996 centered around start-up activities.

Air permitting of IGCC plants

Energy Technology Data Exchange (ETDEWEB)

Chitikela, S.R.

2007-07-01

The IGCC process is, currently, the preferred choice over conventional thermal power production in regard to cleanup of fuel and significantly reduced contaminant emissions. The air permitting requirements include the review of: feed preparation and PM emissions; feed gasification and contaminant emissions; elemental sulfur recovery and SO{sub 2} emissions; options for carbon-dioxide recovery; syngas characteristics for combustion; CT design and combustion mechanisms; air contaminant emissions of CT; controlled CT emissions of nitrogen-oxides and carbon-monoxide gases using the SCR and oxidation catalysts, respectively; and, emission of volatile organic compounds (VOCs), and hazardous air pollutants (HAPs). However, the IGCC processes are being rigorously reviewed for the system integration and reliability, and significant reduction of air contaminant emissions (including the greenhouse gases). This paper included a review of IGCC air contaminant emission rates, and various applicable regulatory requirements, such as NSR (New Source Review), NSPS (New Source Performance Standards), and MACT (Maximum Achievable Control Technology). The IGCC facility's NOX, CO, SO{sub 2}, PM, VOCs, and HAPs emission rates would be significantly low. Thus, effective, construction and installation, and operation air permits would be necessary for IGCC facilities.

Feasibility analysis of gas turbine inlet air cooling by means of liquid nitrogen evaporation for IGCC power augmentation

International Nuclear Information System (INIS)

Morini, Mirko; Pinelli, Michele; Spina, Pier Ruggero; Vaccari, Anna; Venturini, Mauro

2015-01-01

Integrated Gasification Combined Cycles (IGCC) are energy systems mainly composed of a gasifier and a combined cycle power plant. Since the gasification process usually requires oxygen as the oxidant, an Air Separation Unit (ASU) is also part of the plant. In this paper, a system for power augmentation in IGCC is evaluated. The system is based on gas turbine inlet air cooling by means of liquid nitrogen spray. In fact, nitrogen is a product of the ASU, but is not always exploited. In the proposed plant, the nitrogen is first liquefied to be used for inlet air cooling or stored for later use. This system is not characterized by the limits of water evaporative cooling systems (the lower temperature is limited by air saturation) and refrigeration cooling (the effectiveness is limited by the pressure drop in the heat exchanger). A thermodynamic model of the system is built by using a commercial code for energy conversion system simulation. A sensitivity analysis on the main parameters is presented. Finally the model is used to study the capabilities of the system by imposing the real temperature profiles of different sites for a whole year and by comparing to traditional inlet air cooling strategies. - Highlights: • Gas turbine inlet air cooling by means of liquid nitrogen spray. • Humidity condensation may form a fog which provides further power augmentation. • High peak and off peak electric energy price ratios make the system profitable

A single IGCC design for variable CO{sub 2} capture

Energy Technology Data Exchange (ETDEWEB)

O' Keefe, L.F.; Griffiths, J.; Wainwright, J.M. [Chevron Texaco Worldwide Power and Gasification, Houston, TX (United States)

2002-07-01

Global warming and the production of greenhouse gases (GHG) have become an important issue in many countries around the world. While there has been a heightened sense of awareness that the combustion of fossil fuels produces the majority of the controllable carbon dioxide released to the atmosphere, there have been few substantive solutions that produce economically realistic solutions. Moreover, some fossil fuels, like coal, are viewed negatively due to their relatively high carbon content per Btu. Integrated Gasification Combined Cycle (IGCC) offers the option of a realistic, economically viable solution for reducing, by pre-combustion capture, significant amounts of CO{sub 2} while using existing commercially proven technologies. The novel IGCC flowscheme is designed so that the power plant can be built and operated without CO{sub 2} removal and later upgraded to low CO{sub 2} emissions at minimal additional cost. The novel flowscheme is based on commercially proven technology using processes that are in operation today. Overall performance and capital cost estimates are presented and two other possible applications of the novel flowscheme are discussed in this paper. 17 refs., 3 figs., 2 tabs.

Reducing life cycle greenhouse gas emissions of corn ethanol by integrating biomass to produce heat and power at ethanol plants

International Nuclear Information System (INIS)

Kaliyan, Nalladurai; Morey, R. Vance; Tiffany, Douglas G.

2011-01-01

A life-cycle assessment (LCA) of corn ethanol was conducted to determine the reduction in the life-cycle greenhouse gas (GHG) emissions for corn ethanol compared to gasoline by integrating biomass fuels to replace fossil fuels (natural gas and grid electricity) in a U.S. Midwest dry-grind corn ethanol plant producing 0.19 hm 3 y -1 of denatured ethanol. The biomass fuels studied are corn stover and ethanol co-products [dried distillers grains with solubles (DDGS), and syrup (solubles portion of DDGS)]. The biomass conversion technologies/systems considered are process heat (PH) only systems, combined heat and power (CHP) systems, and biomass integrated gasification combined cycle (BIGCC) systems. The life-cycle GHG emission reduction for corn ethanol compared to gasoline is 38.9% for PH with natural gas, 57.7% for PH with corn stover, 79.1% for CHP with corn stover, 78.2% for IGCC with natural gas, 119.0% for BIGCC with corn stover, and 111.4% for BIGCC with syrup and stover. These GHG emission estimates do not include indirect land use change effects. GHG emission reductions for CHP, IGCC, and BIGCC include power sent to the grid which replaces electricity from coal. BIGCC results in greater reductions in GHG emissions than IGCC with natural gas because biomass is substituted for fossil fuels. In addition, underground sequestration of CO 2 gas from the ethanol plant's fermentation tank could further reduce the life-cycle GHG emission for corn ethanol by 32% compared to gasoline.

Systems Analyses of Advanced Brayton Cycles

Energy Technology Data Exchange (ETDEWEB)

A.D. Rao; D.J. Francuz; J.D. Maclay; J. Brouwer; A. Verma; M. Li; G.S. Samuelsen

2008-09-30

The main objective is to identify and assess advanced improvements to the Brayton Cycle (such as but not limited to firing temperature, pressure ratio, combustion techniques, intercooling, fuel or combustion air augmentation, enhanced blade cooling schemes) that will lead to significant performance improvements in coal based power systems. This assessment is conducted in the context of conceptual design studies (systems studies) that advance state-of-art Brayton cycles and result in coal based efficiencies equivalent to 65% + on natural gas basis (LHV), or approximately an 8% reduction in heat rate of an IGCC plant utilizing the H class steam cooled gas turbine. H class gas turbines are commercially offered by General Electric and Mitsubishi for natural gas based combined cycle applications with 60% efficiency (LHV) and it is expected that such machine will be offered for syngas applications within the next 10 years. The studies are being sufficiently detailed so that third parties will be able to validate portions or all of the studies. The designs and system studies are based on plants for near zero emissions (including CO{sub 2}). Also included in this program is the performance evaluation of other advanced technologies such as advanced compression concepts and the fuel cell based combined cycle. The objective of the fuel cell based combined cycle task is to identify the desired performance characteristics and design basis for a gas turbine that will be integrated with an SOFC in Integrated Gasification Fuel Cell (IGFC) applications. The goal is the conceptualization of near zero emission (including CO{sub 2} capture) integrated gasification power plants producing electricity as the principle product. The capability of such plants to coproduce H{sub 2} is qualitatively addressed. Since a total systems solution is critical to establishing a plant configuration worthy of a comprehensive market interest, a baseline IGCC plant scheme is developed and used to study

Air toxics emissions from an IGCC process

Energy Technology Data Exchange (ETDEWEB)

Mojtahedi, W.; Norrbacka, P. [Enviropower Inc., Espoo (Finland); Hinderson, A. [Vattenfall (Sweden); Rosenberg, R.; Zilliacus, R.; Kurkela, E.; Nieminen, M. [VTT Energy, Espoo (Finland); Hoffren, H. [IVO International Oy, Vantaa (Finland)

1996-12-01

The so-called simplified coal gasification combined cycle process, incorporating air gasification and hot gas cleanup, promises high power generation efficiency in an environmentally acceptable manner. Increasingly more stringent environmental regulations have focused attention on the emissions of not only SO{sub 2} and NO{sub x} but also on the so-called air toxics which include a number of toxic trace elements. As result of recent amendments to the United States Clean Air Act, IGCC emissions of eleven trace elements: antimony, arsenic, beryllium, cadmium, chromium, cobalt, lead, manganese, mercury, nickel, selenium - as well as the radionuclides uranium and thorium may be regulated. Similarly, air missions standards in Europe include a limit of 0.05 mg Nm{sup 3} for mercury and cadmium and 1.0 3/Nm{sup 3} for other class I trace elements. A suitable sampling/measuring system has been developed in this project (in cooperation with Imatran Voima Oy, Electric Power Research Institute (EPRI) and Radian Cooperation) which will be used in the pressurized gasification tests. This will enable an accurate measurement of the volatilized trace element species, at high temperature and pressure, which may be found in the vapour phase. Models are being developed that can be used to determine not only the chemical equilibrium composition of gaseous, liquid and solid phases, but also possible interactions of the gaseous species with aerosol particles and surfaces, These should be used to more accurately assess the impact of the toxic trace metals emitted from the simplified IGCC system

A study on ultra heavy oil gasification technology

Energy Technology Data Exchange (ETDEWEB)

Kidoguchi, Kazuhiro; Ashizawa, Masami; Taki, Masato; Ishimura, Masato; Takeno, Keiji

2000-07-01

Raising the thermal efficiency of a thermal power plant is an important issue from viewpoints of effective energy utilization and environmental protection. In view of raising the thermal efficiency, a gas turbine combined cycle power generation is considered to be very effective. The thermal efficiency of the latest LNG combined cycle power plant has been raised by more than 50%. On the other hand, the diversification of fuels to ensure supply stability is also an important issue, particularly in Japan where natural resources are scarce. Because of excellent handling characteristics petroleum and LNG which produces clean combustion are used in many sectors, and so the demand for such fuels is expected to grow. However, the availability of such fuels is limited, and supplies will be exhausted in the near future. The development of a highly efficient and environment-friendly gas turbine combined cycle using ultra heavy oil such as Orimulsion{trademark} (trademark of BITOR) is thus a significant step towards resolving these two issues. Chubu Electric Power Co, Inc., the Central Research Institute of Electric Power Industry (CRIEPI), and Mitsubishi Heavy Industries, Ltd. (MHI) conducted a collaboration from 1994 to 1998 with the objective of developing an ultra heavy oil integrated gasification combined cycle (IGCC). Construction of the ultra heavy oil gasification testing facility (fuel capacity:2.4t/d) was completed in 1995, and Orimulsion{trademark} gasification tests were carried out in 1995 and 1996. In 1997, the hot dedusting facility with ceramic filter and the water scrubber used as a preprocessor of a wet desulfurization process were installed. Gasification and clean up the syngs tests were carried out on Orimulsion{trademark}, Asmulsion{trademark} (trademark of Nisseki Mitsubishi K.K.), and residue oil in 1997 and 1998. The results of the collaboration effort are described below.

Technical evaluation of biomass gasification technology integrated with combined cycle using bagasse as fuel; Avaliacao tecnica da tecnologia de gaseificacao de biomassa integrada a ciclos combinados utilizando bagaco como combustivel

Energy Technology Data Exchange (ETDEWEB)

Ortiz, Pablo Silva; Venturini, Osvaldo Jose; Lora, Electo Silva [Universidade Federal de Itajuba (NEST/UNIFEI), MG (Brazil). Nucleo de Excelencia em Geracao Termeletrica e Distribuida], email: pablo.silvaortiz@gmail.com; Campo, Andres Perez [Universidade Automona de Bucaramanga (UNAB) (Colombia). Fac. de Engenharia Fisico- Mecanica, Engenharia em Energia

2010-07-01

Biomass Integrated Gasification Combined Cycle (BIGCC) was identified as an advanced technology with potential to be competitive for electricity generation. The BIGCC technology uses biomass and the sub products of some industrial sectors processing, like sugar cane, as feedstock. The current Brazilian energy matrix is mainly based on renewable generation sources, making it important to assess these gasification technologies in the production of sugar, ethanol and electricity. In this work, a technical evaluation of the technologies incorporated in BIGCC power plants is done: the gasification process and the combined cycle power plant. On the other hand, the generated costs of these systems are analyzed, and the potential for implementation in Brazil plants from sugar cane bagasse is studied, in which a 10% increase in efficiency is obtained. (author)

Gasification of biomass for energy production. State of technology in Finland and global market perspectives

International Nuclear Information System (INIS)

Wilen, C.; Kurkela, E.

1997-01-01

This report reviews the development of the biomass gasification technology in Finland over the last two decades. Information on Finnish biomass resources and use, energy economy and national research policy is provided as background. Global biomass resources and potential energy from biomass markets are also assessed based on available literature, to put the development of the gasification technology into a wider perspective of global biomass utilization for energy production. The increasing use of biomass and other indigenous forms of energy has been part and parcel of the Finnish energy policy for some twenty years. Biomass and peat account for almost 20% of the production of primary energy in Finland. As the consumption of biofuels is significantly lower than the annual growth or renewal, the use of bioenergy is considered to be an important measure of reducing carbon dioxide emissions. Research and development on thermal gasification of solid fuels was initiated in the late 1970s in Finland. The principal aim was to decrease the dependence of Finnish energy economy on imported oil by increasing the utilization potential of indigenous fuels. Development in the early 1980s focused on simple atmospheric-pressure fuel gas applications including a gasification heating plant. Eight Bioneer updraft gasifiers (abt 5 MW th ) were constructed in 1982-1986, and a new Bioneer gasifier was commissioned in eastern Finland in 1996. A Pyroflow circulating fluidised-bed gasifies was also commercialized in the mid-1980s; four gasifiers (15-35 MW th ) were commissioned. In the late 1980s the interest in integrated gasification combined-cycle (IGCC) power plants, based on pressurised air gasification of biomass and hot gas cleanup, increased in Finland and in many other countries. The utilization potential for indigenous fuels is mainly in medium-scale combined heat and electricity production (20-150 MW,). Foster Wheeler Energia Oy, Carbona Inc. and Imatran Voima Oy are the main

Gasification of biomass for energy production. State of technology in Finland and global market perspectives

Energy Technology Data Exchange (ETDEWEB)

Wilen, C.; Kurkela, E. [VTT Energy, Espoo (Finland). Energy Production Technologies

1997-12-31

This report reviews the development of the biomass gasification technology in Finland over the last two decades. Information on Finnish biomass resources and use, energy economy and national research policy is provided as background. Global biomass resources and potential energy from biomass markets are also assessed based on available literature, to put the development of the gasification technology into a wider perspective of global biomass utilization for energy production. The increasing use of biomass and other indigenous forms of energy has been part and parcel of the Finnish energy policy for some twenty years. Biomass and peat account for almost 20% of the production of primary energy in Finland. As the consumption of biofuels is significantly lower than the annual growth or renewal, the use of bioenergy is considered to be an important measure of reducing carbon dioxide emissions. Research and development on thermal gasification of solid fuels was initiated in the late 1970s in Finland. The principal aim was to decrease the dependence of Finnish energy economy on imported oil by increasing the utilization potential of indigenous fuels. Development in the early 1980s focused on simple atmospheric-pressure fuel gas applications including a gasification heating plant. Eight Bioneer updraft gasifiers (abt 5 MW{sub th}) were constructed in 1982-1986, and a new Bioneer gasifier was commissioned in eastern Finland in 1996. A Pyroflow circulating fluidised-bed gasifies was also commercialized in the mid-1980s; four gasifiers (15-35 MW{sub th}) were commissioned. In the late 1980s the interest in integrated gasification combined-cycle (IGCC) power plants, based on pressurised air gasification of biomass and hot gas cleanup, increased in Finland and in many other countries. The utilization potential for indigenous fuels is mainly in medium-scale combined heat and electricity production (20-150 MW,). Foster Wheeler Energia Oy, Carbona Inc. and Imatran Voima Oy are

Integrated Gasification SOFC Plant with a Steam Plant

DEFF Research Database (Denmark)

Rokni, Masoud; Pierobon, Leonardo

2011-01-01

A hybrid Solid Oxide Fuel Cell (SOFC) and Steam Turbine (ST) plant is integrated with a gasification plant. Wood chips are fed to the gasification plant to produce biogas and then this gas is fed into the anode side of a SOFC cycle to produce electricity and heat. The gases from the SOFC stacks...... enter into a burner to burn the rest of the fuel. The offgases after the burner are now used to generate steam in a Heat Recovery Steam Generator (HRSG). The generated steam is expanded in a ST to produce additional power. Thus a triple hybrid plant based on a gasification plant, a SOFC plant...... and a steam plant is presented and studied. The plant is called as IGSS (Integrated Gasification SOFC Steam plant). Different systems layouts are presented and investigated. Electrical efficiencies up to 56% are achieved which is considerably higher than the conventional integrated gasification combined...

Using renewables and the co-production of hydrogen and electricity from CCS-equipped IGCC facilities, as a stepping stone towards the early development of a hydrogen economy

International Nuclear Information System (INIS)

Haeseldonckx, Dries; D'haeseleer, William

2010-01-01

In this paper, specific cases for the interaction between the future electricity-generation mix and a newly-developing hydrogen-production infrastructure is modelled with the model E-simulate. Namely, flexible integrated-gasification combined-cycle units (IGCC) are capable of producing both electricity and hydrogen in different ratios. When these units are part of the electricity-generation mix and when they are not operating at full load, they could be used to produce a certain amount of hydrogen, avoiding the costly installation of new IGCC units for hydrogen production. The same goes for the massive introduction of renewable energies (especially wind), possibly generating excess electricity from time to time, which could then perhaps be used to produce hydrogen electrolytically. However, although contra-intuitive, the interaction between both 'systems' turns out to be almost negligible. Firstly, it is shown that it is more beneficial to use IGCC facilities to produce hydrogen with, rather than (excess) wind-generated electricity due to the necessary electrolyser investment costs. But even flexible IGCC facilities do not seem to contribute substantially to the early development of a hydrogen economy. Namely, in most scenarios - which are combinations of a wide range of fuel prices and carbon taxes - one primary-energy carrier (natural gas or coal) seems to be dominant, pushing the other, and the corresponding technologies such as reformers or IGCCs, out of the market. (author)

Performance study of a combined cycle power plant with integral gasification; Estudio del desempeno de una planta de potencia de ciclo combinado con gasificacion integral

Energy Technology Data Exchange (ETDEWEB)

Gonzalez Rocha, Jose Clemente

2007-04-15

At world-wide level, in the last decade the interest has been increased in the use of petroleum coke as fuel in the clean generation of energy applying the gasification technology. This interest is mainly due to the increment the production of petroleum coke as a result of processing larger volumes of crude processed in the refineries and to the increment in the yield of products with high added value, such as turbo-fuel or diesel, among others. With the new reconfiguration of the Mexican refinery of Cd. Madero and Cadereyta and soon with the completion of the reconfiguration of the Minatitlan, Veracruz refinery, larger amounts of coke will be produced, with the possibility of using it, by means of the appropriate gasification technology, to produce a clean synthetic gas (gasl) with the appropriate energy characteristic to be used as fuel in a combined cycle existing in Mexico. In Mexico the possibilities of generation of electrical energy from the utilization of petroleum coke have been considered departing from the use of petroleum coke using the gasification technology or using fluidized bed steam generators as is the case of the power plant TEG in Taquin, San Luis Potosi. Such is the fact, that at the moment PEMEX Refinacion, has completed the project of constructing in Tuxpan, Veracruz a crude processing refinery of Mayan crude with a high sulfur content and next to the Tuxpan Power Plant, being contemplated the possibility of applying the concept of combined cycle with integrated gasification (CCGI); with this infrastructure it will be possible to consume the coke generated by the Mexican refineries. The expected electrical generation is of 500 MW, of which 100 MW will be for own consumption of the refinery and 400 MW free to cover the electrical energy demand within the North East and Center Zone of the country. The petroleum coke derived from the refineries of the country can be used for the clean generation of electricity by means of its gasification and

Future technological and economic performance of IGCC and FT production facilities with and without CO2 capture: Combining component based learning curve and bottom-up analysis

NARCIS (Netherlands)

Knoope, M.M.J.; Meerman, J.C.; Ramirez, C.A.; Faaij, A.P.C.

2013-01-01

This study aims to investigate the technological and economic prospects of integrated gasification facilities for power (IGCC) and Fischer–Tropsch (FT) liquid production with and without CCS over time. For this purpose, a component based experience curve was constructed and applied to identify the

Dynamic simulation of a low-temperature rectification Column as part of an IGCC power plant

Energy Technology Data Exchange (ETDEWEB)

Hanke, R. [Leipzig University of Applied Sciences, Department of Mechanical and Energy Engineering, P.O. Box 300066, D-04251 Leipzig (Germany); Hannemann, F. [Siemens AG - Power Generation, PG CTET, P.O. Box 3220, D-91050 Erlangen (Germany); Sundmacher, K. [Max Planck Institute of Dynamics of Complex Technical Systems, Sandtorstrasse 1, D-39106 Magdeburg (Germany); Otto-von-Guericke University Magdeburg, Faculty of Process and Systems Engineering, P.O. Box 4120, D-39106 Magdeburg (Germany)

2003-11-01

IGCC plants offer the opportunity to utilize fossil energy sources, like coal or heavy refinery residues, to satisfy increasing energy demand while considering strict environmental constraints. Such a plant consists of a combined power cycle, a fuel gasifier with downstream fuel gas conditioning and an air separation unit (ASU), where the oxygen required for gasification is produced. The low-temperature rectification column as the core of the ASU strongly affects the transient behavior of the system. (Abstract Copyright [2003], Wiley Periodicals, Inc.)

Slag Behavior in Gasifiers. Part I: Influence of Coal Properties and Gasification Conditions

Directory of Open Access Journals (Sweden)

Ping Wang

2013-02-01

Full Text Available In the entrained-flow gasifiers used in integrated gasification combined cycle (IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter is entrained (as fly ash with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. To improve gasification availability through better design and operation of the gasification process, a better understanding of slag behavior and the characteristics of the slagging process is needed. Char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio all affect slagging behavior. Because coal has varying ash content and composition, different operating conditions are required to maintain the slag flow and limit problems downstream. In Part I, we review the main types and the operating conditions of entrained-flow gasifiers and coal properties used in IGCC plants; we identify and discuss the key coal ash properties and the operating conditions impacting slag behavior; finally, we summarize the coal quality criteria and the operating conditions in entrained-flow gasifiers. In Part II, we discuss the constitutive modeling related to the rheological studies of slag flow.

More Energy-Efficient CO2 Capture from IGCC GE Flue Gases

Directory of Open Access Journals (Sweden)

Rakpong Peampermpool

2017-03-01

Full Text Available Carbon dioxide (CO2 emissions are one of the main reasons for the increase in greenhouse gasses in the earth’s atmosphere and carbon capture and sequestration (CCS is known as an effective method to reduce CO2 emissions on a larger scale, such as for fossil energy utilization systems. In this paper, the feasibility of capturing CO2 using cryogenic liquefaction and improving the capture rate by expansion will be discussed. The main aim was to design an energy-saving scheme for an IGCC (integrated gasification combined cycle power plant with CO2 cryogenic liquefaction capture. The experimental results provided by the authors, using the feed gas specification of a 740 MW IGCC General Electric (GE combustion power plant, demonstrated that using an orifice for further expanding the vent gas after cryogenic capture from 57 bar to 24 bar gave an experimentally observed capture rate up to 65%. The energy-saving scheme can improve the overall CO2 capture rate, and hence save energy. The capture process has also been simulated using Aspen HYSYS simulation software to evaluate its energy penalty. The results show that a 92% overall capture rate can be achieved by using an orifice.

Computer models and simulations of IGCC power plants with Canadian coals

Energy Technology Data Exchange (ETDEWEB)

Zheng, L.; Furimsky, E.

1999-07-01

In this paper, three steady state computer models for simulation of IGCC power plants with Shell, Texaco and BGL (British Gas Lurgi) gasifiers will be presented. All models were based on a study by Bechtel for Nova Scotia Power Corporation. They were built by using Advanced System for Process Engineering (ASPEN) steady state simulation software together with Fortran programs developed in house. Each model was integrated from several sections which can be simulated independently, such as coal preparation, gasification, gas cooling, acid gas removing, sulfur recovery, gas turbine, heat recovery steam generation, and steam cycle. A general description of each process, model's overall structure, capability, testing results, and background reference will be given. The performance of some Canadian coals on these models will be discussed as well. The authors also built a computer model of IGCC power plant with Kellogg-Rust-Westinghouse gasifier, however, due to limitation of paper length, it is not presented here.

Making the most of South Africa’s low-quality coal: Converting high-ash coal to fuel gas using bubbling fluidised bed gasifiers

CSIR Research Space (South Africa)

Engelbrecht, AD

2010-08-31

Full Text Available for process heating or for power generation using the IGCC (Integrated Gasification Combined Cycle) process. A high-ash coal from the Waterberg coalfield was tested in a bubbling fluidised bed gasifier using various gasification agents and operating conditions...

Aspen Plus simulation of biomass integrated gasification combined cycle systems at corn ethanol plants

International Nuclear Information System (INIS)

Zheng, Huixiao; Kaliyan, Nalladurai; Morey, R. Vance

2013-01-01

Biomass integrated gasification combined cycle (BIGCC) systems and natural gas combined cycle (NGCC) systems are employed to provide heat and electricity to a 0.19 hm 3 y −1 (50 million gallon per year) corn ethanol plant using different fuels (syrup and corn stover, corn stover alone, and natural gas). Aspen Plus simulations of BIGCC/NGCC systems are performed to study effects of different fuels, gas turbine compression pressure, dryers (steam tube or superheated steam) for biomass fuels and ethanol co-products, and steam tube dryer exhaust treatment methods. The goal is to maximize electricity generation while meeting process heat needs of the plant. At fuel input rates of 110 MW, BIGCC systems with steam tube dryers provide 20–25 MW of power to the grid with system thermal efficiencies (net power generated plus process heat rate divided by fuel input rate) of 69–74%. NGCC systems with steam tube dryers provide 26–30 MW of power to the grid with system thermal efficiencies of 74–78%. BIGCC systems with superheated steam dryers provide 20–22 MW of power to the grid with system thermal efficiencies of 53–56%. The life-cycle greenhouse gas (GHG) emission reduction for conventional corn ethanol compared to gasoline is 39% for process heat with natural gas (grid electricity), 117% for BIGCC with syrup and corn stover fuel, 124% for BIGCC with corn stover fuel, and 93% for NGCC with natural gas fuel. These GHG emission estimates do not include indirect land use change effects. -- Highlights: •BIGCC and natural gas combined cycle systems at corn ethanol plants are simulated. •The best performance results in 25–30 MW power to grid. •The best performance results in 74–78% system thermal efficiencies. •GHG reduction for corn ethanol with BIGCC systems compared to gasoline is over 100%

Gasification of oil sand coke: review

Energy Technology Data Exchange (ETDEWEB)

Furimsky, E. [IMAF Group, Ottawa, ON (Canada)

1998-08-01

The production of synthetic crude from the tar sands in Western Canada has been steadily increasing. Most of the delayed coke produced by Suncor is combusted on site, whereas all fluid coke produced by Syncrude is stockpiled.The database on the chemical and physical properties of the oil sand coke, including the composition and fusion properties of the mineral matter, has been established. The reactivity of the coke was determined by oxygen chemisorption, fixed bed and fluid bed bench scale gasification and pilot plant gasification. The reactivity of the oil sand coke for gasification is rather low and comparable to high rank coals, such as anthracite. Slurrability tests revealed that a solid concentration in water, approaching 70 wt%, can be achieved. Gasification is the front runner among clean technologies for the conversion of carbonaceous solids to useful products. Several commercial gasifiers are available to cover the wide range of severity. Because of the low reactivity of oil sands coke, high severity conditions are required to achieve high gasification conversion. Such conditions can be attained in entrained bed gasifiers. Gasifiers employing both dry and slurry feeding systems are suitable. A high efficiency, low SO{sub x} and NO{sub x} emissions, as well as a low solid waste production are among the key advantages of the gasification technology compared with thecompeting technologies. Commercial gasification of oil sands coke is delayed because of the availability of natural gas on the site of the upgrading plants. Potential for the transportation of the oil sand coke to USA for electricity generation using the integrated gasification combined-cycle (IGCC) technology was evaluated. 27 refs., 17 figs., 9 tabs.

Thermodynamic Investigation of an Integrated Gasification Plant with Solid Oxide Fuel Cell and Steam Cycles

DEFF Research Database (Denmark)

Rokni, Masoud

2012-01-01

A gasification plant is integrated on the top of a solid oxide fuel cell (SOFC) cycle, while a steam turbine (ST) cycle is used as a bottoming cycle for the SOFC plant. The gasification plant was fueled by woodchips to produce biogas and the SOFC stacks were fired with biogas. The produced gas...... generator (HRSG). The steam cycle was modeled with a simple single pressure level. In addition, a hybrid recuperator was used to recover more energy from the HRSG and send it back to the SOFC cycle. Thus two different configurations were investigated to study the plants characteristic. Such system...

ConocoPhillips Sweeny IGCC/CCS Project

Energy Technology Data Exchange (ETDEWEB)

Paul Talarico; Charles Sugg; Thomas Hren; Lauri Branch; Joseph Garcia; Alan Rezigh; Michelle Pittenger; Kathleen Bower; Jonathan Philley; Michael Culligan; Jeremy Maslen; Michele Woods; Kevin Elm

2010-06-16

Under its Industrial Carbon Capture and Sequestration (ICCS) Program, the United States (U.S.) Department of Energy (DOE) selected ConocoPhillips Company (ConocoPhillips) to receive funding through the American Recovery and Reinvestment Act (ARRA) of 2009 for the proposed Sweeny Integrated Gasification Combined Cycle (IGCC)/Carbon Capture and Storage (CCS) Project (Project) to be located in Brazoria County, Texas. Under the program, the DOE is partnering with industry to demonstrate the commercial viability and operational readiness of technologies that would capture carbon dioxide (CO{sub 2}) emissions from industrial sources and either sequester those emissions, or beneficially reuse them. The primary objective of the proposed Project was to demonstrate the efficacy of advanced technologies that capture CO{sub 2} from a large industrial source and store the CO{sub 2} in underground formations, while achieving a successful business venture for the entity (entities) involved. The Project would capture 85% of the CO{sub 2} produced from a petroleum coke (petcoke) fed, 703 MWnet (1,000 MWgross) IGCC power plant, using the ConocoPhillips (COP) proprietary and commercially proven E-Gas{trademark} gasification technology, at the existing 247,000 barrel per day COP Sweeny Refinery. In addition, a number of other commercially available technologies would be integrated into a conventional IGCC Plant in a unique, efficient, and reliable design that would capture CO{sub 2}. The primary destination for the CO{sub 2} would be a depleted natural gas field suitable for CO{sub 2} storage ('Storage Facility'). COP would also develop commercial options to sell a portion of the IGCC Plant's CO{sub 2} output to the growing Gulf Coast enhanced oil recovery (EOR) market. The IGCC Plant would produce electric power for sale in the Electric Reliability Council of Texas Houston Zone. The existing refinery effluent water would be treated and reused to fulfill all process

Wabash River Coal Gasification Repowering Project: A DOE Assessment; FINAL

International Nuclear Information System (INIS)

National Energy Technology Laboratory

2002-01-01

The goal of the U.S. Department of Energy (DOE) Clean Coal Technology Program (CCT) is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment (PPA) of a project selected in CCT Round IV, the Wabash River Coal Gasification Repowering (WRCGR) Project, as described in a Report to Congress (U.S. Department of Energy 1992). Repowering consists of replacing an existing coal-fired boiler with one or more clean coal technologies to achieve significantly improved environmental performance. The desire to demonstrate utility repowering with a two-stage, pressurized, oxygen-blown, entrained-flow, integrated gasification combined-cycle (IGCC) system prompted Destec Energy, Inc., and PSI Energy, Inc., to form a joint venture and submit a proposal for this project. In July 1992, the Wabash River Coal Gasification Repowering Project Joint Venture (WRCGRPJV, the Participant) entered into a cooperative agreement with DOE to conduct this project. The project was sited at PSI Energy's Wabash River Generating Station, located in West Terre Haute, Indiana. The purpose of this CCT project was to demonstrate IGCC repowering using a Destec gasifier and to assess long-term reliability, availability, and maintainability of the system at a fully commercial scale. DOE provided 50 percent of the total project funding (for capital and operating costs during the demonstration period) of$438 million

Numerical simulation of coal gasification process using the modifying Watanabe - Otaka model.

Energy Technology Data Exchange (ETDEWEB)

T. Papadopoulos; M. Losurdo; H. Spliethoff

2009-07-01

High-pressure entrained flow coal gasification is becoming increasingly important particularly in the development of Integrated Coal Gasification Combined Cycle (IGCC) technology for the production of electricity. However, there is a lack of knowledge worldwide for the gasification process and more especially for the chemical reactions (reactions rates) that take place under high pressure and temperature. Therefore a gasifier has been designed and is being built at the Institute for Energy Systems (Lehrstuhl fuer Energisysteme - LES) at the Technische Universitaet Muenchen (TUM). This gasifier is an entrained flow gasifier and has the advantage that it can operate to very high conditions of pressure and temperature, up to 50 bar pressure and 1800{sup o}C temperature. In an ongoing project, a great variety of experiments are planned to determine chemical reactions rates at high pressure conditions. In addition to the experimental work, CFD numerical simulations of pulverized coal gasification are being performed. The aim is to use numerical investigations for preliminary assessment of the facility. The goal is to develop a gasification model suitable for high pressure and condition tailored on the experiments to be used in CFD computations to predict chemical reactions, the heat transfer and the turbulence inside the gasifier. 9 refs., 2 figs., 2 tabs.

Cogeneration (hydrogen and electrical power) using the Texaco Gasification Power Systems (TGPS) technology

International Nuclear Information System (INIS)

Gardner, J.

1994-01-01

The information herein presents preliminary technical and cost data for an actual case study using Texaco Gasification Power Systems (TGPS) technology, incorporated as part of an overall refinery upgrade project. This study is based on gasification of asphalt and vacuum residue (see Table 1, feedstock properties) to produce hydrogen plus carbon monoxide (synthesis gas) for the ultimate production of high purity hydrogen and power at a major refinery in Eastern Europe. A hydrogen production of 101,000 Nm 3 /hr (9.1 tons/hr) at 99.9 (wt.%) purity plus 50 MW (net) power slated to be used by the refinery was considered for this study. Figure I shows a block diagram depicting the general refinery configuration upgrade as envisioned by the owner operator; included in the configuration as shown in the shaded area is the TGPS plant. Figure II shows a block flow diagram depicting the TGPS unit and its battery limits as defined for this project. The technology best suited to meet the demand for clean and efficient electric power generation and hydrogen production is the Texaco Gasification Power Systems (TGPS) process. This technology is based upon Texaco's proprietary gasification technology which is well proven with over 40 years of gasification experience. There are currently 37 operating units in the world today which have licensed the Texaco gasification process technology, with another 12 in design/construction. Total synthesis gas (hydrogen + carbon monoxide) production capacity is over 2,8 billion standard cubic feet per day. The TGPS, which is basically the Integrated Gasification Combined Cycle (IGCC) based upon the Texaco gasification technology, was developed by combining and integrating gasification with power generation facilities. (author). 3 figs., 9 tabs., 4 refs

Thermoeconomic analysis of Biomass Integrated Gasification Gas Turbine Combined Cycle (BIG GT CC) cogeneration plant

Energy Technology Data Exchange (ETDEWEB)

Arrieta, Felipe Raul Ponce; Lora, Electo Silva [Escola Federal de Engenharia de Itajuba, MG (Brazil). Nucleo de Estudos de Sistemas Termicos]. E-mails: aponce@iem.efei.br; electo@iem.efei.br; Perez, Silvia Azucena Nebra de [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica. Dept. de Energia]. E-mail: sanebra@fem. unicamp.br

2000-07-01

Using thermoeconomics as a tool to identify the location and magnitude of the real thermodynamic losses (energy waste, or exergy destruction and exergy losses) it is possible to assess the production costs of each product (electric power and heat) and the exergetic and exergoeconomic cost of each flow in a cogeneration plant to assist in decision-marketing procedures concerning to plant design, investment, operation and allocations of research funds. Thermo economic analysis of Biomass Integrated Gasification Gas Turbine Combined Cycle (BIG GT CC) cogeneration plant for its applications in sugar cane mills brings the following results: the global exergetic efficiency is low; the highest irreversibilities occur in the following equipment, by order: scrubber (38%), gas turbine (16%), dryer (12%), gasifier and HRSG (6%); due to the adopted cost distribution methodology, the unit exergetic cost of the heat (4,11) is lower than electricity (4,71); the lower market price of biomass is one of the most sensible parameter in the possible implementation of BIG-GT technology in sugar cane industry; the production costs are 31 US$/MWh and 32 US$/MWh for electricity and heat, respectively. The electricity cost is, after all, competitive with the actual market price. The electricity and heat costs are lower or almost equal than other values reported for actual Rankine cycle cogeneration plants. (author)

Fossil fuel savings, carbon emission reduction and economic attractiveness of medium-scale integrated biomass gasification combined cycle cogeneration plants

Directory of Open Access Journals (Sweden)

Kalina Jacek

2012-01-01

Full Text Available The paper theoretically investigates the system made up of fluidized bed gasifier, SGT-100 gas turbine and bottoming steam cycle. Different configurations of the combined cycle plant are examined. A comparison is made between systems with producer gas (PG and natural gas (NG fired turbine. Supplementary firing of the PG in a heat recovery steam generator is also taken into account. The performance of the gas turbine is investigated using in-house built Engineering Equation Solver model. Steam cycle is modeled using GateCycleTM simulation software. The results are compared in terms of electric energy generation efficiency, CO2 emission and fossil fuel energy savings. Finally there is performed an economic analysis of a sample project. The results show relatively good performance in the both alternative configurations at different rates of supplementary firing. Furthermore, positive values of economic indices were obtained. [Acknowledgements. This work was carried out within the frame of research project no. N N513 004036, titled: Analysis and optimization of distributed energy conversion plants integrated with gasification of biomass. The project is financed by the Polish Ministry of Science.

75 FR 28612 - Environmental Impact Statements; Notice of Availability

Science.gov (United States)

2010-05-21

... Counties, OR and Adams and Nez Perce Counties, ID, Wait Period Ends: 06/21/2010, Contact: Robert W. Rock.... EIS No. 20100181, Final EIS, DOE, MS, Kemper County Integrated Gasification Combined-Cycle (IGCC...

IGCC based on proven technology developing towards 50% efficiency mark

Energy Technology Data Exchange (ETDEWEB)

Goudappel, E.; Berkhout, M. [Jacobs Consultancy, Leiden (Netherlands)

2006-07-01

In this paper the achievements made over the last 10 years in terms of reliability, load following and efficiency improvement potential at the Buggenum IGCC plant, are presented. Also the air side heat integration and its pros and cons are discussed. Additionally future business opportunities adjacent to the power production itself and the view on coal gasification in the near future are provided. The results are discussed and it is shown that with 'proven' gasifier and gas treatment technology, overall efficiency exceeding 47% (LHV basis) can be reached. It puts this technical potential in perspective and describes the view on interesting business opportunities around IGCC projects. 5 figs., 3 tabs.

Puertollano IGCC Power Plant; Central de Gasificacion Integrada en Ciclo Combinado de Puertollano

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-07-01

The Puertollano IGCC Power Plant, rated 335 MW and located in Puertollano, Ciudad Real, in the central area of Spain, is a project led by ELCOGAS, a company incorporated by the European utilities ENDESA, ELECTRICITE DE FRANCE, IBERDROLA HIDROCANTABRICO ELECTRICIDADE DE PURTUGAL, ENEL and NATIONAL POWER and the technology and equipment suppliers SIEMENS, KRUPP UHDE and BABCOCK WILCOX ESPANOLA. IGCC technology is based in a process of coal gasification to obtain a clean combustion synthetic gas, integrated with a combined cycle, agas and steam, electricity-generating unit. The energy efficiency which is aimed to achieve at the Plant is 46% in ISO conditions. The Gasification unit uses the process of pressurised entrained flow for coal gasification. The gas is produced by the reaction of coal with oxygen at high temperatures, of up to 1600 degree centigree. This process is capable of gasifying a wide variety of types and qualities of coal for the production of a synthetic fuel gas. In the case of Puertollano, the raw fuel is a 50% mixture by weight of local coal and petroleum coke. The oxygen needed in the process and the nitrogen used for covering the fuel is generated in the Air Separation. The Gas Cleaning and Sulphur Recovery Unit clean the gases from contaminants and solid particles before to send them to the Gas Turbine. The clean gas is burnt in gas turbine of the Combined Cycle Plant, producing electricity. The exhaust gases feed a heat recovery steam generator, which produces steam used to generate additional electricity in a conventional steam turbine. The gas turbine is capable of operating both with synthetic gas and with natural gas, allowing operation flexibility. The net output of the plant up to December 1999 was 3.061 GWh, from them 344 GWh were produced with synthetic gas. This project has an important technological value, being the first power plant which uses coal gasification to feed a combined cycle in Spain and being also the biggest power plant

Efficiency enhancement in IGCC power plants with air-blown gasification and hot gas clean-up

International Nuclear Information System (INIS)

Giuffrida, Antonio; Romano, Matteo C.; Lozza, Giovanni

2013-01-01

Air-blown IGCC systems with hot fuel gas clean-up are investigated. In detail, the gas clean-up station consists of two reactors: in the first, the raw syngas exiting the gasifier and passed through high-temperature syngas coolers is desulfurized by means of a zinc oxide-based sorbent, whereas in the second the sulfided sorbent is duly regenerated. The hot fuel gas clean-up station releases H 2 S-free syngas, which is ready to fuel the combustion turbine after hot gas filtration, and a SO 2 -laden stream, which is successively treated in a wet scrubber. A thermodynamic analysis of two air-blown IGCC systems, the first with cold fuel gas clean-up and the second with hot fuel gas clean-up, both with a state-of-the-art combustion turbine as topping cycle, shows that it is possible to obtain a really attractive net efficiency (more than 51%) for the second system, with significant improvements in comparison with the first system. Nevertheless, higher efficiency is accomplished with a small reduction in the power output and no sensible efficiency improvements seem to be appreciated when the desulfurization temperature increases. Other IGCC systems, with an advanced 1500 °C-class combustion turbine as the result of technology improvements, are investigated as well, with efficiency as high as 53%. - Highlights: ► Hot fuel gas clean-up is a highly favorable technology for IGCC concepts. ► Significant IGCC efficiency improvements are possible with hot fuel gas clean-up. ► Size reductions of several IGCC components are possible. ► Higher desulfurization temperatures do not sensibly affect IGCC efficiency. ► IGCC efficiency as high as 53% is possible with a 1500°C-class combustion turbine

Underground coal gasification (UCG: A new trend of supply-side economics of fossil fuels

Directory of Open Access Journals (Sweden)

Fei Mao

2016-10-01

Full Text Available China has a huge demand for energy. Under the present energy structure of rich coal, lean oil, less gas, limited and low-rising rate renewable energy, discussion focus is now on the high-efficient mining of coal as well as its clean-and-low-carbon use. In view of this, based on an analysis of the problems in the coal chemical industry and the present coal utilization ways such as Integrated Gasification Combined Cycle (IGCC, this paper proposes that underground coal gasification (UCG technology is a realistic choice. By virtue of its advantages in many aspects such as safety & environment, integrated use of superior resources, economic feasibility, etc. this technology can serve as the front-end support and guarantee for coal chemical industry and IGCC. Under the present situation, the following proposals were presented to promote the development of this technology. First, R&D of technical products should be strengthened, a comprehensive feasibility study assessment system should be established, and the relevant criteria in the industry should be formulated. Second, precise market positioning of UCG products should be made with much concern on the integrated economic indicators of each product's complete flow scheme, following the principle of “Technical Feasibility First, Economic Optimization Followed”. Third, a perfect operation and management pattern should be established with strict control over high-efficient, environmentally-friendly, safe, harmonious & compact objectives in the whole industry chain. In conclusion, to realize the large-scale UCG commercial production will strongly promote the optimization and innovation of fossil fuels supply-side economics in China.

Proceedings of the coal-fired power systems 94: Advances in IGCC and PFBC review meeting. Volume 1

Energy Technology Data Exchange (ETDEWEB)

McDaniel, H.M.; Staubly, R.K.; Venkataraman, V.K. [eds.

1994-06-01

The Coal-Fired Power Systems 94 -- Advances in IGCC and PFBC Review Meeting was held June 21--23, 1994, at the Morgantown Energy Center (METC) in Morgantown, West Virginia. This Meeting was sponsored and hosted by METC, the Office of Fossil Energy, and the US Department of Energy (DOE). METC annually sponsors this conference for energy executives, engineers, scientists, and other interested parties to review the results of research and development projects; to discuss the status of advanced coal-fired power systems and future plans with the industrial contractors; and to discuss cooperative industrial-government research opportunities with METC`s in-house engineers and scientists. Presentations included industrial contractor and METC in-house technology developments related to the production of power via coal-fired Integrated Gasification Combined Cycle (IGCC) and Pressurized Fluidized Bed Combustion (PFBC) systems, the summary status of clean coal technologies, and developments and advancements in advanced technology subsystems, such as hot gas cleanup. A keynote speaker and other representatives from the electric power industry also gave their assessment of advanced power systems. This meeting contained 11 formal sessions and one poster session, and included 52 presentations and 24 poster presentations. Volume I contains papers presented at the following sessions: opening commentaries; changes in the market and technology drivers; advanced IGCC systems; advanced PFBC systems; advanced filter systems; desulfurization system; turbine systems; and poster session. Selected papers have been processed separately for inclusion in the Energy Science and Technology Database.

Conceptual design study of a coal gasification combined-cycle powerplant for industrial cogeneration

Science.gov (United States)

Bloomfield, H. S.; Nelson, S. G.; Straight, H. F.; Subramaniam, T. K.; Winklepleck, R. G.

1981-01-01

A conceptual design study was conducted to assess technical feasibility, environmental characteristics, and economics of coal gasification. The feasibility of a coal gasification combined cycle cogeneration powerplant was examined in response to energy needs and to national policy aimed at decreasing dependence on oil and natural gas. The powerplant provides the steam heating and baseload electrical requirements while serving as a prototype for industrial cogeneration and a modular building block for utility applications. The following topics are discussed: (1) screening of candidate gasification, sulfur removal and power conversion components; (2) definition of a reference system; (3) quantification of plant emissions and waste streams; (4) estimates of capital and operating costs; and (5) a procurement and construction schedule. It is concluded that the proposed powerplant is technically feasible and environmentally superior.

Life cycle GHG assessment of fossil fuel power plants with carbon capture and storage

International Nuclear Information System (INIS)

Odeh, Naser A.; Cockerill, Timothy T.

2008-01-01

The evaluation of life cycle greenhouse gas emissions from power generation with carbon capture and storage (CCS) is a critical factor in energy and policy analysis. The current paper examines life cycle emissions from three types of fossil-fuel-based power plants, namely supercritical pulverized coal (super-PC), natural gas combined cycle (NGCC) and integrated gasification combined cycle (IGCC), with and without CCS. Results show that, for a 90% CO 2 capture efficiency, life cycle GHG emissions are reduced by 75-84% depending on what technology is used. With GHG emissions less than 170 g/kWh, IGCC technology is found to be favorable to NGCC with CCS. Sensitivity analysis reveals that, for coal power plants, varying the CO 2 capture efficiency and the coal transport distance has a more pronounced effect on life cycle GHG emissions than changing the length of CO 2 transport pipeline. Finally, it is concluded from the current study that while the global warming potential is reduced when MEA-based CO 2 capture is employed, the increase in other air pollutants such as NO x and NH 3 leads to higher eutrophication and acidification potentials

Cogeneration based on gasified biomass - a comparison of concepts

Energy Technology Data Exchange (ETDEWEB)

Olsson, Fredrik

1999-01-01

In this report, integration of drying and gasification of biomass into cogeneration power plants, comprising gas turbines, is investigated. The thermodynamic cycles considered are the combined cycle and the humid air turbine cycle. These are combined with either pressurised or near atmospheric gasification, and steam or exhaust gas dryer, in a number of combinations. An effort is made to facilitate a comparison of the different concepts by using, and presenting, similar assumptions and input data for all studied systems. The resulting systems are modelled using the software package ASPEN PLUS{sup TM}, and for each system both the electrical efficiency and the fuel utilisation are calculated. The investigation of integrated gasification combined cycles (IGCC), reveals that systems with pressurised gasification have a potential for electrical efficiencies approaching 45% (LHV). That is 4 - 5 percentage points higher than the corresponding systems with near atmospheric gasification. The type of dryer in the system mainly influences the fuel utilisation, with an advantage of approximately 8 percentage points (LHV) for the steam dryer. The resulting values of fuel utilisation for the IGCC systems are in the range of 78 - 94% (LHV). The results for the integrated gasification humid air turbine systems (IGHAT) indicate that electrical efficiencies close to the IGCC are achievable, provided combustion of the fuel gas in highly humidified air is feasible. Reaching a high fuel utilisation is more difficult for this concept, unless the temperature levels in the district heating network are low. For comparison a conventional cogeneration plant, based on a CFB boiler and a steam turbine (Rankine cycle), is also modelled in ASPEN PLUS{sup TM}. The IGCC and IGHAT show electrical efficiencies in the range of 37 - 45% (LHV), compared with a calculated value of 31% (LHV) for the Rankine cycle cogeneration plant. Apart from the electrical efficiency, also a high value of fuel

Power generation plants with carbon capture and storage: A techno-economic comparison between coal combustion and gasification technologies

International Nuclear Information System (INIS)

Tola, Vittorio; Pettinau, Alberto

2014-01-01

Highlights: • Techno-economic performance of coal-fired power plants (without and with CCS). • Without CCS system, USC is more efficient and cost-competitive than IGCC. • CCS energy penalties are more relevant for USC than IGCC. • Higher SNOX system costs are partially compensated by better USC performance. • CCS technologies cannot be profitable without adequate policies and incentives. - Abstract: Worldwide energy production requirements could not be fully satisfied by nuclear and renewables sources. Therefore a sustainable use of fossil fuels (coal in particular) will be required for several decades. In this scenario, carbon capture and storage (CCS) represents a key solution to control the global warming reducing carbon dioxide emissions. The integration between CCS technologies and power generation plants currently needs a demonstration at commercial scale to reduce both technological risks and high capital and operating cost. This paper compares, from the technical and economic points of view, the performance of three coal-fired power generation technologies: (i) ultra-supercritical (USC) plant equipped with a conventional flue gas treatment (CGT) process, (ii) USC plant equipped with SNOX technology for a combined removal of sulphur and nitrogen oxides and (iii) integrated gasification combined cycle (IGCC) plant based on a slurry-feed entrained-flow gasifier. Each technology was analysed in its configurations without and with CO 2 capture, referring to a commercial-scale of 1000 MW th . Technical assessment was carried out by using simulation models implemented through Aspen Plus and Gate-Cycle tools, whereas economic assessment was performed through a properly developed simulation model. USC equipped with CGT systems shows an overall efficiency (43.7%) comparable to IGCC (43.9%), whereas introduction of SNOX technology increases USC efficiency up to 44.8%. Being the CCS energy penalties significantly higher for USC (about 10.5% points vs. about 8

The 8000 MW project

Energy Technology Data Exchange (ETDEWEB)

Ubis, T. [Repsol YPF (Spain); Bressan, L. [Foster Wheeler (Italy); O' Keefe, L. [Texaco Power and Gasification (Netherlands)

2001-04-01

The article describes the heavy oil integrated gasification combined cycle (IGCC) complex designed to process the high sulfur by-products from the nearby Petronor Refinery (in Spain) and produce hydrogen and electricity. The process units and their feedstocks are described. The design and operation of the gasification unit and what it achieves are also described. The raw syngas from the scrubbers in the gasification unit is processed so that it can be fed to the combined cycle. How raw gas syngas cooling is carried out is described in outline. In the sulfur recovery units, the MDEA-rich solution (from the absorption tower) is expanded in a hydraulic turbine to recover power to pump the lean MDEA stream to the absorption tower. The Power Island is described under the sub-headings of: (i) quench gasification technology; (ii) IGCC complex performance; (iii) environmental compact; (iv) the site; (v) project implementation program and (vi) investment cost.

The development situation of biomass gasification power generation in China

International Nuclear Information System (INIS)

Zhou, Zhaoqiu; Yin, Xiuli; Xu, Jie; Ma, Longlong

2012-01-01

This work presents the development situation of biomass gasification power generation technology in China and analyzes the difficulty and challenge in the development process. For China, a large agricultural country with abundant biomass resources, the utilization of biomass gasification power generation technology is of special importance, because it can contribute to the electricity structure diversification under the present coal-dominant electricity structure, ameliorate the environmental impact, provide energy to electricity-scarce regions and solve the problems facing agriculture. Up to now, China has developed biomass gasification power generation plants of different types and scales, including simple gas engine-based power generation systems with capacity from several kW to 3 MW and integrated gasification combined cycle systems with capacity of more than 5 MW. In recent years, due to the rising cost of biomass material, transportation, manpower, etc., the final cost of biomass power generation has increased greatly, resulting in a serious challenge in the Chinese electricity market even under present preferential policy for biomass power price. However, biomass gasification power generation technology is generally in accord with the characteristics of biomass resources in China, has relatively good adaptability and viability, and so has good prospect in China in the future. - Highlights: ► Biomass gasification power generation of 2 kW–2 MW has wide utilization in China. ► 5.5 MW biomass IGCC demonstration plant has maximum power efficiency of up to 30%. ► Biomass power generation is facing a serious challenge due to biomass cost increase.

Different scenarios to reduce greenhouse gas emissions of thermal power stations in Canada

International Nuclear Information System (INIS)

Zabihian, F.; Fung, A.S.

2009-01-01

The purpose of this paper is to examine greenhouse gas (GHG) emission reduction potentials in the Canadian electricity generation sector through fuel switching and the adoption of advanced power generation systems. To achieve this purpose, six different scenarios were introduced. In the first scenario existing power stations' fuel was switched to natural gas. Existing power plants were replaced by natural gas combined cycle (NGCC), integrated gasification combined cycle (IGCC), solid oxide fuel cell (SOFC), hybrid SOFC, and SOFC-IGCC hybrid power stations in scenarios number 2 to 6, respectively. (author)

Performance analysis of a bio-gasification based combined cycle power plant employing indirectly heated humid air turbine

Energy Technology Data Exchange (ETDEWEB)

Mukherjee, S., E-mail: sankha.deepp@gmail.com; Mondal, P., E-mail: mondal.pradip87@gmail.com; Ghosh, S., E-mail: sudipghosh.becollege@gmail.com [Department of Mechanical Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah – 711103, West Bengal (India)

2016-07-12

Rapid depletion of fossil fuel has forced mankind to look into alternative fuel resources. In this context, biomass based power generation employing gas turbine appears to be a popular choice. Bio-gasification based combined cycle provides a feasible solution as far as grid-independent power generation is concerned for rural electrification projects. Indirectly heated gas turbine cycles are promising alternatives as they avoid downstream gas cleaning systems. Advanced thermodynamic cycles have become an interesting area of study to improve plant efficiency. Water injected system is one of the most attractive options in this field of applications. This paper presents a theoretical model of a biomass gasification based combined cycle that employs an indirectly heated humid air turbine (HAT) in the topping cycle. Maximum overall electrical efficiency is found to be around 41%. Gas turbine specific air consumption by mass is minimum when pressure ratio is 6. The study reveals that, incorporation of the humidification process helps to improve the overall performance of the plant.

Developments in modelling and simulation of coal gasification

Energy Technology Data Exchange (ETDEWEB)

NONE

2014-02-01

In recent years, the considerable increase in the price of crude oil and natural gas and concerns about their security of supply focused attention on whether fuel for power production and feedstocks for the chemical industry could be obtained from the gasification of coal. The need to reduce greenhouse gas emissions has enhanced the prospects of power generation from Integrated Gasification Combined Cycle (IGCC) plant. However, the higher capital costs and concerns about reliability and availability of IGCC plant have limited their market penetration. The coal gasifier has been a significant source of operational issues. A thorough understanding of the processes occurring in a gasifier is essential both for addressing existing causes of gasifier unavailability and improving designs for the future. Many complex processes take place in a gasifier and developing models of gasifiers results in a greater insight into these processes. Computational models in conjunction with plant data can be used to evaluate gasifier operation, solve operational problems, probe new designs and provide performance data for commercial scale-up. This report has surveyed models which are currently available for modelling gasifiers. The report contains a brief description of the three types of gasifiers which are most commonly used. The models available for each type of gasifier are considered. Insight gained by modelling has advanced the design of gasifiers and can improve gasifier performance. In some cases, the results have been compared with plant data and it has been possible to choose model inputs to give reasonable fit with the measured data. However, there are fewer examples where modelling has directly solved operational problems.

Recent operating experience and improvement of commercial IGCC

Energy Technology Data Exchange (ETDEWEB)

NONE

2013-09-01

IGCC has today reached a status where experience is available from first and second generation plants, built in the 1970s/1980s and in the 1990s respectively, as commercial-scale demonstration plants for coal-based applications. These plants feature variations on gasification technology and subsequent environmental controls and in operating them a number of technical and commercial lessons have been learned that will help to improve the next generation of IGCC projects. The report reviews and summarises the state-of-the-art and operating experience of several commercial IGCC plants worldwide, setting out the lessons learned and plans for future development embracing such issues as the changes or modifications to plant made to overcome the operational problems and to improve the reliability and availability of the plant. Since IGCC is considered a 'capture ready' technology for CO2 abatement, the current status with regard to the incorporation of carbon capture and storage systems (CCS) has been reviewed. Finally, the report outlines the issues associated with assessing the risks in commercialising IGCC plant.

Multi-fuel multi-product operation of IGCC power plants with carbon capture and storage (CCS)

International Nuclear Information System (INIS)

Cormos, Ana-Maria; Dinca, Cristian; Cormos, Calin-Cristian

2015-01-01

This paper investigates multi-fuel multi-product operation of IGCC plants with carbon capture and storage (CCS). The investigated plant designs co-process coal with different sorts of biomass (e.g. sawdust) and solid wastes, through gasification, leading to different decarbonised energy vectors (power, hydrogen, heat, substitute natural gas etc.) simultaneous with carbon capture. Co-gasification of coal with different renewable energy sources coupled with carbon capture will pave the way towards zero emissions power plants. The energy conversions investigated in the paper were simulated using commercial process flow modelling package (ChemCAD) in order to produce mass and energy balances necessary for the proposed evaluation. As illustrative cases, hydrogen and power co-generation and Fischer–Tropsch fuel synthesis (both with carbon capture), were presented. The case studies investigated in the paper produce a flexible ratio between power and hydrogen (in the range of 400–600 MW net electricity and 0–200 MW th hydrogen considering the lower heating value) with at least 90% carbon capture rate. Special emphasis were given to fuel selection criteria for optimisation of gasification performances (fuel blending), to the selection criteria for gasification reactor in a multi-fuel multi-product operation scenario, modelling and simulation of whole process, to thermal and power integration of processes, flexibility analysis of the energy conversion processes, in-depth techno-economic and environmental assessment etc. - Highlights: • Assessment of IGCC-based energy vectors poly-generation systems with CCS. • Optimisation of gasification performances and CO 2 emissions by fuel blending. • Multi-fuel multi-product operation of gasification plants

Conceptual design report -- Gasification Product Improvement Facility (GPIF)

Energy Technology Data Exchange (ETDEWEB)

Sadowski, R.S.; Skinner, W.H.; House, L.S.; Duck, R.R. [CRS Sirrine Engineers, Inc., Greenville, SC (United States); Lisauskas, R.A.; Dixit, V.J. [Riley Stoker Corp., Worcester, MA (United States); Morgan, M.E.; Johnson, S.A. [PSI Technology Co., Andover, MA (United States). PowerServe Div.; Boni, A.A. [PSI-Environmental Instruments Corp., Andover, MA (United States)

1994-09-01

The problems heretofore with coal gasification and IGCC concepts have been their high cost and historical poor performance of fixed-bed gasifiers, particularly on caking coals. The Gasification Product Improvement Facility (GPIF) project is being developed to solve these problems through the development of a novel coal gasification invention which incorporates pyrolysis (carbonization) with gasification (fixed-bed). It employs a pyrolyzer (carbonizer) to avoid sticky coal agglomeration caused in the conventional process of gradually heating coal through the 400 F to 900 F range. In so doing, the coal is rapidly heated sufficiently such that the coal tar exists in gaseous form rather than as a liquid. Gaseous tars are then thermally cracked prior to the completion of the gasification process. During the subsequent endothermic gasification reactions, volatilized alkali can become chemically bound to aluminosilicates in (or added to) the ash. To reduce NH{sub 3} and HCN from fuel born nitrogen, steam injection is minimized, and residual nitrogen compounds are partially chemically reduced in the cracking stage in the upper gasifier region. Assuming testing confirms successful deployment of all these integrated processes, future IGCC applications will be much simplified, require significantly less mechanical components, and will likely achieve the $1,000/kWe commercialized system cost goal of the GPIF project. This report describes the process and its operation, design of the plant and equipment, site requirements, and the cost and schedule. 23 refs., 45 figs., 23 tabs.

Reactor design and operation strategies for a large-scale packed-bed CLC power plant with coal syngas

NARCIS (Netherlands)

Spallina, V.; Chiesa, P.; Martelli, E; Gallucci, F.; Romano, M.C.; Lozza, G.; Sint Annaland, van M.

2015-01-01

This paper deals with the design and operation strategies of dynamically operated packed-bed reactors (PBRs) of a chemical looping combustion (CLC) system included in an integrated gasification combined cycle (IGCC) for electric power generation with low CO2 emission from coal. The CLC reactors,

Germanium recovery from gasification fly ash: evaluation of end-products obtained by precipitation methods.

Science.gov (United States)

Arroyo, Fátima; Font, Oriol; Fernández-Pereira, Constantino; Querol, Xavier; Juan, Roberto; Ruiz, Carmen; Coca, Pilar

2009-08-15

In this study the purity of the germanium end-products obtained by two different precipitation methods carried out on germanium-bearing solutions was evaluated as a last step of a hydrometallurgy process for the recovery of this valuable element from the Puertollano Integrated Gasification Combined Cycle (IGCC) fly ash. Since H(2)S is produced as a by-product in the gas cleaning system of the Puertollano IGCC plant, precipitation of germanium as GeS(2) was tested by sulfiding the Ge-bearing solutions. The technological and hazardous issues that surround H(2)S handling conducted to investigate a novel precipitation procedure: precipitation as an organic complex by adding 1,2-dihydroxy benzene pyrocatechol (CAT) and cetyltrimethylammonium bromide (CTAB) to the Ge-bearing solutions. Relatively high purity Ge end-products (90 and 93% hexagonal-GeO(2) purity, respectively) were obtained by precipitating Ge from enriched solutions, as GeS(2) sulfiding the solutions with H(2)S, or as organic complex with CAT/CTAB mixtures and subsequent roasting of the precipitates. Both methods showed high efficiency (>99%) to precipitate selectively Ge using a single precipitation stage from germanium-bearing solutions.

Demonstration of IGCC features - plant integration and syngas combustion

Energy Technology Data Exchange (ETDEWEB)

Hannemann, F.; Huth, M.; Karg, J.; Schiffers, U. [Siemens AG Power Generation (KWU), Erlanger/Muelheim (Germany)

2000-07-01

Siemens is involved in three IGCC plants in Europe that are currently in operation. Against the background of the Puertollano and Buggenum plants, some of the specific new features of fully integrated IGCC power plants are discussed, including: requirements and design features of the gas turbine syngas supply system; gas turbine operating experience with air extraction for the air separation unit from the gas turbine air compressor; and design requirements and operational features of the combustion system. 7 refs., 17 figs., 1 tab.

Economic evaluation of pre-combustion CO2-capture in IGCC power plants by porous ceramic membranes

International Nuclear Information System (INIS)

Franz, Johannes; Maas, Pascal; Scherer, Viktor

2014-01-01

Highlights: • Process simulations of IGCC with pre-combustion capture via membranes were done. • Most promising technology is the water–gas-shift-membrane-reactor (WGSMR). • Energetic evaluations showed minimum efficiency loss of 5.8%-points for WGSMR. • Economic evaluations identified boundary limits of membrane technology. • Cost of electricity for optimum WGSMR-case is 57 €/MW h under made assumptions. - Abstract: Pre-combustion-carbon-capture is one of the three main routes for the mitigation of CO 2 -emissions by fossil fueled power plants. Based on the data of a detailed technical evaluation of CO 2 -capture by porous ceramic membranes (CM) and ceramic membrane reactors (WGSMR) in an Integrated-Gasification-Combined-Cycle (IGCC) power plant this paper focuses on the economic effects of CO 2 -abatement. First the results of the process simulations are presented briefly. The analysis is based on a comparison with a reference IGCC without CO 2 -capture (dry syngas cooling, bituminous coal, efficiency of 47.4%). In addition, as a second reference, an IGCC process with CO 2 removal based on standard Selexol-scrubbing is taken into account. The most promising technology for CO 2 -capture by membranes in IGCC applications is the combination of a water gas shift reactor and a H 2 -selective membrane into one water gas shift membrane reactor. For the WGSRM-case efficiency losses can be limited to about 6%-points (including losses for CO 2 compression) for a CO 2 separation degree of 90%. This is a severe reduction of the efficiency loss compared to Selexol (10.3% points) or IGCC–CM (8.6% points). The economic evaluation is based on a detailed analysis of investment and operational costs. Parameters like membrane costs and lifetime, costs of CO 2 -certificates and annual operating hours are taken into account. The purpose of these evaluations is to identify the minimum cost of electricity for the different capture cases for the variation of the boundary

Wabash River Coal Gasification Repowering Project: A DOE Assessment; FINAL

International Nuclear Information System (INIS)

National Energy Technology Laboratory

2002-01-01

The goal of the U.S. Department of Energy (DOE) Clean Coal Technology Program (CCT) is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment (PPA) of a project selected in CCT Round IV, the Wabash River Coal Gasification Repowering (WRCGR) Project, as described in a Report to Congress (U.S. Department of Energy 1992). Repowering consists of replacing an existing coal-fired boiler with one or more clean coal technologies to achieve significantly improved environmental performance. The desire to demonstrate utility repowering with a two-stage, pressurized, oxygen-blown, entrained-flow, integrated gasification combined-cycle (IGCC) system prompted Destec Energy, Inc., and PSI Energy, Inc., to form a joint venture and submit a proposal for this project. In July 1992, the Wabash River Coal Gasification Repowering Project Joint Venture (WRCGRPJV, the Participant) entered into a cooperative agreement with DOE to conduct this project. The project was sited at PSI Energy's Wabash River Generating Station, located in West Terre Haute, Indiana. The purpose of this CCT project was to demonstrate IGCC repowering using a Destec gasifier and to assess long-term reliability, availability, and maintainability of the system at a fully commercial scale. DOE provided 50 percent of the total project funding (for capital and operating costs during the demonstration period) of$438 million. Construction for the demonstration project was started in July 1993. Pre-operational tests were initiated in August 1995, and construction was completed in November 1995. Commercial operation began in November 1995, and the demonstration period was completed in December

Siemens sees a future for IGCC - and now it has the technology

Energy Technology Data Exchange (ETDEWEB)

Schmid, C.; Hannemann, F. [Siemens Fuel Gasification Technology, Freiberg (Germany)

2007-10-15

About 18 months ago Siemens became a key player in the gasification business through its acquisition of Freiberg based Future Energy and its GSP entrained flow technology, now called SFG (Siemens Fuel Gasification). Developed at Schwarze Pumpe in Eastern Germany over many years, a particular attraction of the process is its ability to use low rank fuels such as lignite, with a robust gasifier wall concept a 'cooling screen' that avoids the use of troublesome refractories. The article explains the SFG gasifier technology. It is ideally suited for coal-fueled IGCC power plants with integrated CO{sub 2} capture, especially for low-rank fuels. SFG has been ordered or pre-selected for a number of projects in China, North America and elsewhere. 5 figs.

Clean coal technologies for gas turbines

Energy Technology Data Exchange (ETDEWEB)

Todd, D.M. [GE Industrial & Power Systems, Schenectady, NY (United States)

1994-12-31

The oil- and gas-fired turbine combined-cycle penetration of industrial and utility applications has escalated rapidly due to the lower cost, higher efficiency and demonstrated reliability of gas turbine equipment in combination with fuel economics. Gas turbine technology growth has renewed the interest in the use of coal and other solid fuels in combined cycles for electrical and thermal energy production to provide environmentally acceptable plants without extra cost. Four different types of systems utilizing the gas turbine advantages with solid fuel have been studied: direct coal combustion, combustor processing, fuel processing and indirect cycles. One of these, fuel processing (exemplified by coal gasification), is emerging as the superior process for broad scale commercialization at this time. Advances in gas turbine design, proven in operation above 200 MW, are establishing new levels of combined-cycle net plant efficiencies up to 55% and providing the potential for a significant shift to gas turbine solid fuel power plant technology. These new efficiencies can mitigate the losses involved in gasifying coal and other solid fuels, and economically provide the superior environmental performance required today. Based on demonstration of high baseload reliability for large combined cycles (98%) and the success of several demonstrations of Integrated Gasification Combined Cycle (IGCC) plants in the utility size range, it is apparent that many commercial IGCC plants will be sites in the late 1990s. This paper discusses different gas turbine systems for solid fuels while profiling available IGCC systems. The paper traces the IGCC option as it moved from the demonstration phase to the commercial phase and should now with planned future improvements, penetrate the solid fuel power generation market at a rapid pace.

Combined methodology of optimization and life cycle inventory for a biomass gasification based BCHP system

International Nuclear Information System (INIS)

Wang, Jiang-Jiang; Yang, Kun; Xu, Zi-Long; Fu, Chao; Li, Li; Zhou, Zun-Kai

2014-01-01

Biomass gasification based building cooling, heating, and power (BCHP) system is an effective distributed energy system to improve the utilization of biomass resources. This paper proposes a combined methodology of optimization method and life cycle inventory (LCI) for the biomass gasification based BCHP system. The life cycle models including biomass planting, biomass collection-storage-transportation, BCHP plant construction and operation, and BCHP plant demolition and recycle, are constructed to obtain economic cost, energy consumption and CO 2 emission in the whole service-life. Then, the optimization model for the biomass BCHP system including variables, objective function and solution method are presented. Finally, a biomass BCHP case in Harbin, China, is optimized under different optimization objectives, the life-cycle performances including cost, energy and CO 2 emission are obtained and the grey incidence approach is employed to evaluate their comprehensive performances of the biomass BCHP schemes. The results indicate that the life-cycle cost, energy efficiency and CO 2 emission of the biomass BCHP system are about 41.9 $ MWh −1 , 41% and 59.60 kg MWh −1 respectively. The optimized biomass BCHP configuration to minimize the life-cycle cost is the best scheme to achieve comprehensive benefit including cost, energy consumption, renewable energy ratio, steel consumption, and CO 2 emission. - Highlights: • Propose the combined method of optimization and LCI for biomass BCHP system. • Optimize the biomass BCHP system to minimize the life-cycle cost, energy and emission. • Obtain the optimized life-cycle cost, energy efficiency and CO 2 emission. • Select the best biomass BCHP scheme using grey incidence approach

Performance analysis of a gas turbine for power generation using syngas as a fuel

International Nuclear Information System (INIS)

Lee, Jong Jun; Cha Kyu Sang; Kim, Tong Seop; Sohn, Jeong Lak; Joo, Yong Jin

2008-01-01

Integrated Gasification Combined Cycle (IGCC) power plant converts coal to syngas, which is mainly composed of hydrogen and carbon monoxide, by the gasification process and produces electric power by the gas and steam turbine combined cycle power plant. The purpose of this study is to investigate the influence of using syngas in a gas turbine, originally designed for natural gas fuel, on its performance. A commercial gas turbine is selected and variations of its performance characteristics due to adopting syngas is analyzed by simulating off-design gas turbine operation. Since the heating value of the syngas is lower, compared to natural gas, IGCC plants require much larger fuel flow rate. This increase the gas flow rate to the turbine and the pressure ratio, leading to far larger power output and higher thermal efficiency. Examination of using two different syngases reveals that the gas turbine performance varies much with the fuel composition

Use of the available energy in the re-gasification process of liquefied natural gas by coupling combined heat and power cycles

Energy Technology Data Exchange (ETDEWEB)

Sgarbi, P.V.; Schmeda Lopez, D.R.; Indrusiak, M.L.S.; Schneider, P. Smith [Universidade Federal do Rio Grande do Sul (UFRGS), Porto Alegre, RS (Brazil). Dept. of Mechanical Engineering], Emails: guetuso@gmail.com, diego.schmeda@ufrgs.br, sperbindrusiak@via-rs.net, pss@mecanica.ufrgs.br

2009-07-01

This work evaluates the possibilities of taking advantage of the heat transferred in the re-gasification process of liquid natural gas (LNG). It is proposed the coupling of a Brayton-Rankine combined heat and power plant (CHP) to a LNG re-gasification plant in order to use the heat involved in this process as cold source for the CHP plant. For comparison, the same CHP is simulated exchanging heat with a reference environment. An analysis is performed assuming that the amount of natural gas fed to the Brayton sub-cycle combustion chamber is equal for both cases. The CHP coupled to the re-gasification plant present a net power generation of 22.7 MW and the efficiency is 45.5%. It represents a gain of 2.98 MW in the power generation and 15% in the cycle efficiency, when compared to the reference cycle. The exergetic efficiency with this proposal is 49.3%, which is 9% higher than the reference cycle. (author)

Thermodynamic analysis and optimization of IT-SOFC-based integrated coal gasification fuel cell power plants

NARCIS (Netherlands)

Romano, M.C.; Campanari, S.; Spallina, V.; Lozza, G.

2011-01-01

This work discusses the thermodynamic analysis of integrated gasification fuel cell plants, where a simple cycle gas turbine works in a hybrid cycle with a pressurized intermediate temperature–solid oxide fuel cell (SOFC), integrated with a coal gasification and syngas cleanup island and a bottoming

Thermodynamic Analysis of an Integrated Gasification Solid Oxide Fuel Cell Plant with a Kalina Cycle

DEFF Research Database (Denmark)

Pierobon, Leonardo; Rokni, Masoud

2015-01-01

% is achieved; plant size and nominal power are selected based on the required cultivation area. SOFC heat recovery with SKC is compared to a Steam Cycle (SC). Although ammonia-water more accurately fits the temperature profile of the off-gases, the presence of a Hybrid Recuperator enhances the available work......-treated fuel then enters the anode side of the SOFC. Complete fuel oxidation is ensured in a burner by off-gases exiting the SOFC stacks. Off-gases are utilized as heat source for a SKC where a mixture of ammonia and water is expanded in a turbine to produce additional electric power. Thus, a triple novel......A hybrid plant that consists of a gasification system, Solid Oxide Fuel Cells (SOFC) and a Simple Kalina Cycle (SKC) is investigated. Woodchips are introduced into a fixed bed gasification plant to produce syngas, which is then fed into an integrated SOFC-SKC plant to produce electricity. The pre...

Analysis of IGCC-based plants with carbon capture for an efficient and flexible electric power generation

International Nuclear Information System (INIS)

Sorgenfrei, Max

2016-01-01

In this work, systems based on the Integrated gasification combined cycle (IGCC) technology with carbon capture are analyzed regarding an efficient and flexible electric power generation. All analysis are related to a high-efficiency or low-cost IGCC base case with carbon capture which are both commercially available. In the high-efficiency base case, thermodynamic inefficiencies are determined based on a conventional exergy analysis. The gasifier followed by the combustion chamber of the gas turbine running on syngas are rated to the largest inefficiencies. Based on an advanced exergy analysis, the inefficiencies are split into an avoidable and unavoidable part as well as an endogenous and exogenous part. For example, it was found that about half of the inefficiencies within the gasifier are caused by other components of the overall system(exogenous part). Further investigations on the combination of both splitting types are presented. The gas turbine system is identified to be a major component and therefore a detailed model was developed using state-of-the-art technologies. Based on this model, 12 types of characteristic inefficiencies were determined and rated by their exergy destruction. Chemical-Looping Combustion (CLC) is one of the most promising technologies to enhance the available IGCC design. CLC uses composite metal particles acting as an oxygen carrier to transport oxygen from the air to the fuel gas through a redox-cycle. Thus, the inefficiencies associated with the combustion process decrease and the application of physical absorption for capturing CO 2 is replaced by an inherent CO 2 -capture. In this work, the most suitable oxygen carriers for CLC using syngas (nickel oxide and iron oxide) are analyzed at different temperatures. Moreover, different types of gasifier as well as CLC reactor designs are analyzed. Regenerating the oxygen carrier by steam and air, produces additional hydrogen from the reduction of steam which is further combusted

Killingholme clean coal/carbon capture and storage project

Energy Technology Data Exchange (ETDEWEB)

Periselneris, J.; Atherton, D.; Read, A. [E.ON UK, Coventry (United Kingdom)

2007-07-01

Integrated Gasification Combined Cycle (IGCC), is seen as one of the key bridging technologies in the deployment of CCS. To this effect, E.ON UK is developing plans for a large scale demonstration unit based on IGCC technology to be sited on the East coast of England. The provisional location is close to E.ON's existing CCGT at Killingholme in Lincolnshire. This paper details E.ON UK's main drivers and goals and the development of the plant itself. 8 figs.

The shell coal gasification process

Energy Technology Data Exchange (ETDEWEB)

Koenders, L.O.M.; Zuideveld, P.O. [Shell Internationale Petroleum Maatschappij B.V., The Hague (Netherlands)

1995-12-01

Future Integrated Coal Gasification Combined Cycle (ICGCC) power plants will have superior environmental performance and efficiency. The Shell Coal Gasification Process (SCGP) is a clean coal technology, which can convert a wide range of coals into clean syngas for high efficiency electricity generation in an ICGCC plant. SCGP flexibility has been demonstrated for high-rank bituminous coals to low rank lignites and petroleum coke, and the process is well suited for combined cycle power generation, resulting in efficiencies of 42 to 46% (LHV), depending on choice of coal and gas turbine efficiency. In the Netherlands, a 250 MWe coal gasification combined cycle plant based on Shell technology has been built by Demkolec, a development partnership of the Dutch Electricity Generating Board (N.V. Sep). The construction of the unit was completed end 1993 and is now followed by start-up and a 3 year demonstration period, after that the plant will be part of the Dutch electricity generating system.

Fuel and power coproduction: The Liquid Phase Methanol (LPMEOH{trademark}) process demonstration at Kingsport

Energy Technology Data Exchange (ETDEWEB)

Drown, D.P.; Brown, W.R.; Heydorn, E.C.; Moore, R.B.; Schaub, E.S.; Brown, D.M.; Jones, W.C.; Kornosky, R.M.

1997-12-31

The Liquid Phase Methanol (LPMEOH{trademark}) process uses a slurry bubble column reactor to convert syngas (primarily a mixture of carbon monoxide and hydrogen) to methanol. Because of its superior heat management, the process is able to be designed to directly handle the carbon monoxide (CO)-rich syngas characteristic of the gasification of coal, petroleum coke, residual oil, wastes, or of other hydrocarbon feedstocks. When added to an integrated gasification combined cycle (IGCC) power plant, the LPMEOH{trademark} process converts a portion of the CO-rich syngas produced by the gasifier to methanol, and the remainder of the unconverted gas is used to fuel the gas turbine combined-cycle power plant. The LPMEOH{trademark} process has the flexibility to operate in a daily electricity demand load-following manner. Coproduction of power and methanol via IGCC and the LPMEOH{trademark} process provides opportunities for energy storage for electrical demand peak shaving, clean fuel for export, and/or chemical methanol sales.

Gasification-based energy production systems for different size classes - Potential and state of R and D

International Nuclear Information System (INIS)

Kurkela, E.

1997-01-01

(Conference paper). Different energy production systems based on biomass and waste gasification are being developed in Finland. In 1986-1995 the Finnish gasification research and development activities were almost fully devoted to the development of simplified IGCC power systems suitable to large-scale power production based on pressurized fluid-bed gasification, hot gas cleaning and a combined-cycle process. In the 1990's the atmospheric-pressure gasification activities aiming for small and medium size plants were restarted in Finland. Atmospheric-pressure fixed-bed gasification of wood and peat was commercialized for small-scale district heating applications already in the 1980's. Today research and development in this field aims at developing a combined heat and power plant based on the use of cleaned product gas in internal combustion engines. Another objective is to enlarge the feedstock basis of fixed-bed gasifiers, which at present are limited to the use of piece-shaped fuels such as sod peat and wood chips. Intensive research and development is at present in progress in atmospheric-pressure circulating fluidized-bed gasification of biomass residues and wastes. This gasification technology, earlier commercialized for lime-kiln applications, will lead to co-utilization of local residues and wastes in existing pulverized coal fired boilers. The first demonstration plant is under construction in Finland and there are several projects under planning or design phase in different parts of Europe. 48 refs., 1 fig., 1 tab

Modelling and dynamics of an air separation rectification column as part of an IGCC power plant

Energy Technology Data Exchange (ETDEWEB)

Seliger, B.; Hanke-Rauschenbach, R.; Hannemann, F.; Sundmacher, K. [Otto Von Guericke University, Magdeburg (Germany)

2006-04-15

An Integrated Gasification Combined Cycle plant (IGCC) opens the well-proven and highly efficient combined cycle process to fossil fuels, like coal or heavy refinery residues. Such a plant thereby possesses a novel linkage of typical energy engineering related units, e.g. a gas turbine and typical process engineering parts, which in the present case is an air separation plant. Different responses from the connected components can cause undesired mass flow fluctuations within the system especially during changing load demands. The cryogenic rectification column, as the core of the air separation plant, strongly affects the system's transient behaviour. The upper part of such a heat-integrated double column, a packed column with structured packing, has therefore been more closely investigated in the present paper. For this purpose, a dynamic model of such a column has been developed which is also able to describe the pressure dynamics supposedly responsible for these mass flow fluctuations. The transient behaviour of the uncontrolled column is analysed and discussed with special regard to pressure dynamics. The column pressure responds to disturbances on two different time scales. The short-term response, which is in the range of 100-200 s, is governed by the transient behaviour of the fluid dynamics and is discussed in detail. The long-term response is dominated by the nonlinear dynamics of the concentration profiles. The time constant of this response depends strongly on the direction and intensity of the disturbance and takes from 10,000 up to several 100,000 s.

Coal Integrated Gasification Fuel Cell System Study

Energy Technology Data Exchange (ETDEWEB)

Gregory Wotzak; Chellappa Balan; Faress Rahman; Nguyen Minh

2003-08-01

The pre-baseline configuration for an Integrated Gasification Fuel Cell (IGFC) system has been developed. This case uses current gasification, clean-up, gas turbine, and bottoming cycle technologies together with projected large planar Solid Oxide Fuel Cell (SOFC) technology. This pre-baseline case will be used as a basis for identifying the critical factors impacting system performance and the major technical challenges in implementing such systems. Top-level system requirements were used as the criteria to evaluate and down select alternative sub-systems. The top choice subsystems were subsequently integrated to form the pre-baseline case. The down-selected pre-baseline case includes a British Gas Lurgi (BGL) gasification and cleanup sub-system integrated with a GE Power Systems 6FA+e gas turbine and the Hybrid Power Generation Systems planar Solid Oxide Fuel Cell (SOFC) sub-system. The overall efficiency of this system is estimated to be 43.0%. The system efficiency of the pre-baseline system provides a benchmark level for further optimization efforts in this program.

A study of toxic emissions from a coal-fired gasification plant. Final report

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-12-01

Under the Fine Particulate Control/Air Toxics Program, the US Department of Energy (DOE) has been performing comprehensive assessments of toxic substance emissions from coal-fired electric utility units. An objective of this program is to provide information to the US Environmental Protection Agency (EPA) for use in evaluating hazardous air pollutant emissions as required by the Clean Air Act Amendments (CAAA) of 1990. The Electric Power Research Institute (EPRI) has also performed comprehensive assessments of emissions from many power plants and provided the information to the EPA. The DOE program was implemented in two. Phase 1 involved the characterization of eight utility units, with options to sample additional units in Phase 2. Radian was one of five contractors selected to perform these toxic emission assessments.Radian`s Phase 1 test site was at southern Company Service`s Plant Yates, Unit 1, which, as part of the DOE`s Clean Coal Technology Program, was demonstrating the CT-121 flue gas desulfurization technology. A commercial-scale prototype integrated gasification-combined cycle (IGCC) power plant was selected by DOE for Phase 2 testing. Funding for the Phase 2 effort was provided by DOE, with assistance from EPRI and the host site, the Louisiana Gasification Technology, Inc. (LGTI) project This document presents the results of that effort.

Pressurized fluidized bed combustion combined cycle power plant with coal gasification: Second generation pilot plant

International Nuclear Information System (INIS)

Farina, G.L.; Bressan, L.

1991-01-01

This paper presents the technical and economical background of a research and development program of a novel power generation scheme, which is based on coal gasification, pressurized fluid bed combustion and combined cycles. The participants in this program are: Foster Wheeler (project leader), Westinghouse, IGT and the USA Dept. of Energy. The paper describes the characteristics of the plant, the research program in course of implementation, the components of the pilot plant and the first results obtained

Carbon Dioxide Capture and Separation Techniques for Gasification-based Power Generation Point Sources

Energy Technology Data Exchange (ETDEWEB)

Pennline, H.W.; Luebke, D.R.; Jones, K.L.; Morsi, B.I. (Univ. of Pittsburgh, PA); Heintz, Y.J. (Univ. of Pittsburgh, PA); Ilconich, J.B. (Parsons)

2007-06-01

The capture/separation step for carbon dioxide (CO2) from large-point sources is a critical one with respect to the technical feasibility and cost of the overall carbon sequestration scenario. For large-point sources, such as those found in power generation, the carbon dioxide capture techniques being investigated by the in-house research area of the National Energy Technology Laboratory possess the potential for improved efficiency and reduced costs as compared to more conventional technologies. The investigated techniques can have wide applications, but the research has focused on capture/separation of carbon dioxide from flue gas (post-combustion from fossil fuel-fired combustors) and from fuel gas (precombustion, such as integrated gasification combined cycle or IGCC). With respect to fuel gas applications, novel concepts are being developed in wet scrubbing with physical absorption; chemical absorption with solid sorbents; and separation by membranes. In one concept, a wet scrubbing technique is being investigated that uses a physical solvent process to remove CO2 from fuel gas of an IGCC system at elevated temperature and pressure. The need to define an ideal solvent has led to the study of the solubility and mass transfer properties of various solvents. Pertaining to another separation technology, fabrication techniques and mechanistic studies for membranes separating CO2 from the fuel gas produced by coal gasification are also being performed. Membranes that consist of CO2-philic ionic liquids encapsulated into a polymeric substrate have been investigated for permeability and selectivity. Finally, dry, regenerable processes based on sorbents are additional techniques for CO2 capture from fuel gas. An overview of these novel techniques is presented along with a research progress status of technologies related to membranes and physical solvents.

Tunable Diode Laser Sensors to Monitor Temperature and Gas Composition in High-Temperature Coal Gasifiers

Energy Technology Data Exchange (ETDEWEB)

Hanson, Ronald [Stanford Univ., CA (United States); Whitty, Kevin [Univ. of Utah, Salt Lake City, UT (United States)

2014-12-01

The integrated gasification combined cycle (IGCC) when combined with carbon capture and storage can be one of the cleanest methods of extracting energy from coal. Control of coal and biomass gasification processes to accommodate the changing character of input-fuel streams is required for practical implementation of integrated gasification combined-cycle (IGCC) technologies. Therefore a fast time-response sensor is needed for real-time monitoring of the composition and ideally the heating value of the synthesis gas (here called syngas) as it exits the gasifier. The goal of this project was the design, construction, and demonstration an in situ laserabsorption sensor to monitor multiple species in the syngas output from practical-scale coal gasifiers. This project investigated the hypothesis of using laser absorption sensing in particulateladen syngas. Absorption transitions were selected with design rules to optimize signal strength while minimizing interference from other species. Successful in situ measurements in the dusty, high-pressure syngas flow were enabled by Stanford’s normalized and scanned wavelength modulation strategy. A prototype sensor for CO, CH4, CO2, and H2O was refined with experiments conducted in the laboratory at Stanford University, a pilot-scale at the University of Utah, and an engineering-scale gasifier at DoE’s National Center for Carbon Capture with the demonstration of a prototype sensor with technical readiness level 6 in the 2014 measurement campaign.

The long-term life cycle private and external costs of high coal usage in the US

International Nuclear Information System (INIS)

Bergerson, Joule; Lave, Lester

2007-01-01

Using four times as much coal in 2050 for electricity production need not degrade air quality or increase greenhouse gas emissions. Current SO x and NO x emissions from the power sector could be reduced from 12 to less than 1 and from 5 to 2 million tons annually, respectively, using advanced technology. While direct CO 2 emissions from new power plants could be reduced by over 87%, life cycle emissions could increase by over 25% due to the additional coal that is required to be mined and transported to compensate for the energy penalty of the carbon capture and storage technology. Strict environmental controls push capital costs of pulverized coal (PC) and integrated coal gasification combined cycle (IGCC) plants to $1500-1700/kW and $1600-2000/kW, respectively. Adding carbon capture and storage (CCS) increases costs to $2400-2700/kW and $2100-3000/kW (2005 dollars), respectively. Adding CCS reduces the 40-43% efficiency of the ultra-supercritical PC plant to 31-34%; adding CCS reduces the 32-38% efficiency of the GE IGCC plant to 27-33%. For IGCC, PC, and natural gas combined cycle (NGCC) plants, the carbon dioxide tax would have to be $53, $74, and $61, respectively, to make electricity from a plant with CCS cheaper. Capturing and storing 90% of the CO 2 emissions increases life cycle costs from 5.4 to 11.6 cents/kWh. This analysis shows that 90% CCS removal efficiency, although being a large improvement over current electricity generation emissions, results in life cycle emissions that are large enough that additional effort is required to achieve significant economy-wide reductions in the US for this large increase in electricity generation using either coal or natural gas

Gasification Plant Cost and Performance Optimization

Energy Technology Data Exchange (ETDEWEB)

Samuel Tam; Alan Nizamoff; Sheldon Kramer; Scott Olson; Francis Lau; Mike Roberts; David Stopek; Robert Zabransky; Jeffrey Hoffmann; Erik Shuster; Nelson Zhan

2005-05-01

-blown gasification combined heat and power facility based on the Subtask 3.2 design. The air-blown case was chosen since it was less costly and had a better return on investment than the oxygen-blown gasifier case. Under appropriate conditions, this study showed a combined heat and power air-blown gasification facility could be an attractive option for upgrading or expanding the utilities area of industrial facilities. Subtask 3.4 developed a base case design for a large lignite-fueled IGCC power plant that uses the advanced GE 7FB combustion turbine to be located at a generic North Dakota site. This plant uses low-level waste heat to dry the lignite that otherwise would be rejected to the atmosphere. Although this base case plant design is economically attractive, further enhancements should be investigated. Furthermore, since this is an oxygen-blown facility, it has the potential for capture and sequestration of CO{sub 2}. The third objective for Task 3 was accomplished by having NETL personnel working closely with Nexant and Gas Technology Institute personnel during execution of this project. Technology development will be the key to the long-term commercialization of gasification technologies. This will be important to the integration of this environmentally superior solid fuel technology into the existing mix of power plants and industrial facilities. As a result of this study, several areas have been identified in which research and development will further advance gasification technology. Such areas include improved system availability, development of warm-gas clean up technologies, and improved subsystem designs.

Development of life cycle water-demand coefficients for coal-based power generation technologies

International Nuclear Information System (INIS)

Ali, Babkir; Kumar, Amit

2015-01-01

Highlights: • We develop water consumption and withdrawals coefficients for coal power generation. • We develop life cycle water footprints for 36 coal-based electricity generation pathways. • Different coal power generation technologies were assessed. • Sensitivity analysis of plant performance and coal transportation on water demand. - Abstract: This paper aims to develop benchmark coefficients for water consumption and water withdrawals over the full life cycle of coal-based power generation. This study considered not only all of the unit operations involved in the full electricity generation life cycle but also compared different coal-based power generating technologies. Overall this study develops the life cycle water footprint for 36 different coal-based electricity generation pathways. Power generation pathways involving new technologies of integrated gasification combined cycle (IGCC) or ultra supercritical technology with coal transportation by conventional means and using dry cooling systems have the least complete life cycle water-demand coefficients of about 1 L/kW h. Sensitivity analysis is conducted to study the impact of power plant performance and coal transportation on the water demand coefficients. The consumption coefficient over life cycle of ultra supercritical or IGCC power plants are 0.12 L/kW h higher when conventional transportation of coal is replaced by coal-log pipeline. Similarly, if the conventional transportation of coal is replaced by its transportation in the form of a slurry through a pipeline, the consumption coefficient of a subcritical power plant increases by 0.52 L/kW h

Design and evaluation of an IGCC power plant using iron-based syngas chemical-looping (SCL) combustion

International Nuclear Information System (INIS)

Sorgenfrei, Max; Tsatsaronis, George

2014-01-01

Highlights: • A new concept for power generation including carbon capture was found. • The air reactor temperature significantly influences the net efficiency. • The use of a CO 2 turbine decreases the net efficiency. • Compared to a conventional IGCC with 90% CO 2 capture the net efficiency increases. - Abstract: Chemical-looping combustion (CLC) is a novel and promising combustion technology with inherent separation of the greenhouse gas CO 2 . This paper focuses on the design and thermodynamic evaluation of an integrated gasification combined-cycle (IGCC) process using syngas chemical looping (SCL) combustion for generating electricity. The syngas is provided by coal gasification; the gas from the gasifier is cleaned using high-temperature gas desulfurization (HGD). In this study, the oxygen carrier iron oxide (Fe 2 O 3 ) is selected to oxidize the syngas in a multistage moving-bed reactor. The resulting reduced iron particles then consist of FeO and Fe 3 O 4 . To create a closed-cycle operation, these particles are partially re-oxidized with steam in a fluidized-bed regenerator to pure Fe 3 O 4 and then fully re-oxidized in a fluidized-bed air combustor to Fe 2 O 3 . One advantage of this process is the co-production of hydrogen diluted with water vapor within the steam regenerator. Both the HGD and CLC systems are not under commercial operation so far. This mixture is fed to a gas turbine for the purpose of generating electricity. The gas turbine is expected to exhibit low NO x emissions due to the high ratio of water in the combustion chamber. Cooling the flue gas in the HRSG condenses the water vapor to yield high-purity CO 2 for subsequent compression and disposal. To evaluate the net efficiency, two conventional syngas gasifiers are considered, namely the BGL slagging gasifier and the Shell entrained-flow gasifier. The option of using a CO 2 turbine after the SCL-fuel reactor is also investigated. A sensitivity analysis is performed on the SCL

Corrosion of ceramics for slag removal in IGCC-power plants; Korrosion von Keramiken fuer die Fluessigascheabscheidung in IGCC-Kraftwerken

Energy Technology Data Exchange (ETDEWEB)

Fuerst, Denny

2012-06-12

einem Gas- und Dampfturbinen Kraftwerk (IGCC - Integrated Gasification Combined Cycle) sind bei derzeit bestehenden Kraftwerken Wirkungsgrade von bis zu 43% erreichbar, wobei kurzfristig bis zu 50% moeglich sind. Um Wirkungsgrade jenseits 50% erreichen zu koennen, sind Konzepte und Technologien noetig, die noch einen gewissen Forschungs- und Entwicklungsaufwand erfordern. Eine solche Methode zur Wirkungsgradsteigerung ist eine verbesserte Heissgasreinigung des bei der Vergasung hergestellten Synthesegases. Fuer eine effiziente Nutzung der Waerme des Synthesegases ist es notwendig, dieses bei hohen Temperaturen von mitgerissener Schlacke zu befreien. Das Konzept einer solchen Heissgasreinigung, die an einer Keramikschuettung erfolgt, an der sich die Schlacke abscheidet, konnte schon fuer die Druckkohlestaubfeuerung erfolgreich demonstriert werden und sollte nun auf Vergaserbedingungen uebertragen werden. Hierfuer war es notwendig, verschiedene keramische Systeme auf ihre Schlackebestaendigkeit bei hohen Temperaturen (> 1500 C) zu untersuchen. Dazu wurden im Labor hergestellte Keramiken und industriell verfuegbare Feuerfestmaterialien bei 1600 C mit Schlacken ausgelagert. Zum besseren Verstaendnis der Korrosionmechanismen wurden die Versuche zunaechst mit drei Modellschlacken unterschiedlicher Basizitaet und in verschiedenen reduzierenden Atmosphaeren durchgefuehrt. Anschliessend wurden ausgewaehlte Proben mit einer realen Vergaserschlacke bei kontinuierlichem Schlackefluss untersucht. Es hat sich gezeigt, dass die Schlacken und die zu ihrer Abscheidung eingesetzten keramischen Materialien aufeinander abgestimmt werden muessen, um eine ausreichende Bestaendigkeit der Schuettung zu gewaehrleisten. Ausserdem zeigte sich der Einfluss der Porositaet der verwendeten Keramiken auf die Schlackebestaendigkeit. Die Atmosphaere, in der die Auslagerungsversuche durchgefuehrt wurden, hatte ueber den Sauerstoffpartialdruck vor allem einen Einfluss auf redoxempfindliche

Gasification integrated to combined cycles; Gasificacion integrada a ciclos combinados

Energy Technology Data Exchange (ETDEWEB)

Fernandez M, Manuel F; Alcaraz C, Agustin M [Instituto de Investigaciones Electricas, Cuernavaca, Morelos (Mexico)

2001-07-01

The mineral coal is one of the most abundant fuels in the planet, but it has important amounts of sulfur and ashes that make difficult their use. On the other hand, many countries at the present time prevent to use the fuel oil as combustible with conventional technologies due to the metal and sulfur contents. Finally, in the new schemes of oil refinement it is anticipated to use the coking to take advantage of the barrel bottoms. The remainder product of this process, known as refinery coke, has a low commercial value, a high calorific power and high sulfur content and metals. The gasification has been developed in the last the two decades, in the highly industrialized countries, as an alternative for the efficient and clean generation of electricity from dirty fuels, as well as for obtaining certain fuels in places where access to petroleum is not available, but to the coal. This technology fulfills the strictest regulations of the world in what polluting emissions refers and it is the only solution, next to the fluidized beds, for the problems that present some fuels that are difficult to burn with conventional technologies, as the mineral coal, the petroleum coke and even the liquid remainders of the refinement. With base in the former, it is possible to think about the integration of this technology to a combined cycle plant for the generation of electricity or to a refinery generating steam, electrical energy, hydrogen and other consumables at a competitive cost, in such a way that the problems of handling and storage of the remainders are solved; on the other hand the use of the primary power resources in the country is maximized. [Spanish] El carbon mineral es uno de los combustibles mas abundantes en el planeta, pero posee cantidades importantes de azufre y cenizas que dificultan su utilizacion. Por otra parte, muchos paises en la actualidad impiden utilizar el combustoleo como combustible para tecnologias convencionales debido a los contenidos de azufre y

Advanced coal combustion technologies and their environmental impact

International Nuclear Information System (INIS)

Bozicevic, Maja; Feretic, Danilo; Tomsic, Zeljko

1997-01-01

Estimations of world energy reserves show that coal will remain the leading primary energy source for electricity production in the foreseeable future. In order to comply with ever stricter environmental regulations and to achieve efficient use of limited energy resources, advanced combustion technologies are being developed. The most promising are the pressurised fluidized bed combustion (PFBC) and the integrated gasification combined cycle (IGCC). By injecting sorbent in the furnace, PFBC removes more than 90 percent of SO 2 in flue gases without additional emission control device. In addition, due to lower combustion temperature, NO x emissions are around 90 percent lower than those from pulverised coal (PC) plant. IGCC plant performance is even more environmentally expectable and its high efficiency is a result of a combined cycle usage. Technical, economic and environmental characteristics of mentioned combustion technologies will be presented in this paper. Comparison of PFBC, IGCC and PC power plants economics and air impact will also be given. (Author)

The economics of gasification: a market-based approach

Energy Technology Data Exchange (ETDEWEB)

Abadie, L. M. [Bilbao Bizkaia Kutxa, Gran Via 30, 48009 Bilbao (Spain); Chamorro, J. M. [Departamento Fundamentos del Analisis Economico I, University of the Basque Country, Av. Lehendakari Aguirre 83, 48015 Bilbao (Spain)

2009-07-01

This paper deals with the economics of gasification facilities in general and Integrated Gasification Combined Cycle (IGCC) power plants in particular. Regarding the prospects of these systems, passing the technological test is one thing, passing the economic test can be quite another. In this respect, traditional valuations assume constant input and/or output prices. Since this is hardly realistic, we allow for uncertainty in prices. We naturally look at the markets where many of the products involved are regularly traded. Futures markets on commodities are particularly useful for valuing uncertain future cash flows. Thus, revenues and variable costs can be assessed by means of sound financial concepts and actual market data. On the other hand, these complex systems provide a number of flexibility options (e.g., to choose among several inputs, outputs, modes of operation, etc.). Typically, flexibility contributes significantly to the overall value of real assets. Indeed, maximization of the asset value requires the optimal exercise of any flexibility option available. Yet the economic value of flexibility is elusive, the more so under (price) uncertainty. And the right choice of input fuels and/or output products is a main concern for the facility managers. As a particular application, we deal with the valuation of input flexibility. We follow the Real Options approach. In addition to economic variables, we also address technical and environmental issues such as energy efficiency, utility performance characteristics and emissions (note that carbon constraints are looming). Lastly, a brief introduction to some stochastic processes suitable for valuation purposes is provided. (author)

The economics of gasification: a market-based approach

International Nuclear Information System (INIS)

Abadie, L. M.; Chamorro, J. M.

2009-01-01

This paper deals with the economics of gasification facilities in general and Integrated Gasification Combined Cycle (IGCC) power plants in particular. Regarding the prospects of these systems, passing the technological test is one thing, passing the economic test can be quite another. In this respect, traditional valuations assume constant input and/or output prices. Since this is hardly realistic, we allow for uncertainty in prices. We naturally look at the markets where many of the products involved are regularly traded. Futures markets on commodities are particularly useful for valuing uncertain future cash flows. Thus, revenues and variable costs can be assessed by means of sound financial concepts and actual market data. On the other hand, these complex systems provide a number of flexibility options (e.g., to choose among several inputs, outputs, modes of operation, etc.). Typically, flexibility contributes significantly to the overall value of real assets. Indeed, maximization of the asset value requires the optimal exercise of any flexibility option available. Yet the economic value of flexibility is elusive, the more so under (price) uncertainty. And the right choice of input fuels and/or output products is a main concern for the facility managers. As a particular application, we deal with the valuation of input flexibility. We follow the Real Options approach. In addition to economic variables, we also address technical and environmental issues such as energy efficiency, utility performance characteristics and emissions (note that carbon constraints are looming). Lastly, a brief introduction to some stochastic processes suitable for valuation purposes is provided. (author)

Recovery of gallium and vanadium from gasification fly ash

International Nuclear Information System (INIS)

Font, Oriol; Querol, Xavier; Juan, Roberto; Casado, Raquel; Ruiz, Carmen R.; Lopez-Soler, Angel; Coca, Pilar; Pena, Francisco Garcia

2007-01-01

The Puertollano Integrated Coal Gasification Combined Cycle (IGCC) Power Plant (Spain) fly ash is characterized by a relatively high content of Ga and V, which occurs mainly as Ga 2 O 3 and as Ga 3+ and V 3+ substituting for Al 3+ in the Al-Si fly ash glass matrix. Investigations focused on evaluating the potential recovery of Ga and V from these fly ashes. Several NaOH based extraction tests were performed on the IGCC fly ash, at different temperatures, NaOH/fly ash (NaOH/FA) ratios, NaOH concentrations and extraction times. The optimal Ga extraction conditions was determined as 25 deg. C, NaOH 0.7-1 M, NaOH/FA ratio of 5 L/kg and 6 h, attaining Ga extraction yields of 60-86%, equivalent to 197-275 mg of Ga/kg of fly ash. Re-circulation of leachates increased initial Ga concentrations (25-38 mg/L) to 188-215 mg/L, while reducing both content of impurities and NaOH consumption. Carbonation of concentrated Ga leachate demonstrated that 99% of the bulk Ga content in the leachate precipitates at pH 7.4. At pH 10.5 significant proportions of impurities, mainly Al (91%), co-precipitate while >98% of the bulk Ga remains in solution. A second carbonation of the remaining solution (at pH 7.5) recovers the 98.8% of the bulk Ga. Re-dissolution (at pH 0) of the precipitate increases Ga purity from 7 to 30%, this being a suitable Ga end product for further purification by electrolysis. This method produces higher recovery efficiency than currently applied for Ga on an industrial scale. In contrast, low V extraction yields (<64%) were obtained even when using extreme alkaline extraction conditions, which given the current marked price of this element, limits considerably the feasibility of V recovery from IGCC fly ash

Recovery of gallium and vanadium from gasification fly ash

Energy Technology Data Exchange (ETDEWEB)

Font, Oriol [Institute of Earth Sciences ' Jaume Almera' , CSIC, Lluis Sole i Sabaris, s/n, 08028 Barcelona (Spain)]. E-mail: ofont@ija.csic.es; Querol, Xavier [Institute of Earth Sciences ' Jaume Almera' , CSIC, Lluis Sole i Sabaris, s/n, 08028 Barcelona (Spain)]. E-mail: xquerol@ija.csic.es; Juan, Roberto [Institute of Coal Chemistry, CSIC. Luis Luesma Castan 4, 50015 Zaragoza (Spain)]. E-mail: rjuan@carbon.icb.csic.es; Casado, Raquel [Institute of Coal Chemistry, CSIC. Luis Luesma Castan 4, 50015 Zaragoza (Spain); Ruiz, Carmen R. [Institute of Coal Chemistry, CSIC. Luis Luesma Castan 4, 50015 Zaragoza (Spain)]. E-mail: cruiz@carbon.icb.csic.es; Lopez-Soler, Angel [Institute of Earth Sciences ' Jaume Almera' , CSIC, Lluis Sole i Sabaris, s/n, 08028 Barcelona (Spain)]. E-mail: alopez@ija.csic.es; Coca, Pilar [ELCOGAS S.A., 13500 Puertollano, Ciudad Real (Spain)]. E-mail: pcoca@elcogas.es; Pena, Francisco Garcia [ELCOGAS S.A., 13500 Puertollano, Ciudad Real (Spain)]. E-mail: fgarciapena@elcogas.es

2007-01-31

The Puertollano Integrated Coal Gasification Combined Cycle (IGCC) Power Plant (Spain) fly ash is characterized by a relatively high content of Ga and V, which occurs mainly as Ga{sub 2}O{sub 3} and as Ga{sup 3+} and V{sup 3+}substituting for Al{sup 3+} in the Al-Si fly ash glass matrix. Investigations focused on evaluating the potential recovery of Ga and V from these fly ashes. Several NaOH based extraction tests were performed on the IGCC fly ash, at different temperatures, NaOH/fly ash (NaOH/FA) ratios, NaOH concentrations and extraction times. The optimal Ga extraction conditions was determined as 25 deg. C, NaOH 0.7-1 M, NaOH/FA ratio of 5 L/kg and 6 h, attaining Ga extraction yields of 60-86%, equivalent to 197-275 mg of Ga/kg of fly ash. Re-circulation of leachates increased initial Ga concentrations (25-38 mg/L) to 188-215 mg/L, while reducing both content of impurities and NaOH consumption. Carbonation of concentrated Ga leachate demonstrated that 99% of the bulk Ga content in the leachate precipitates at pH 7.4. At pH 10.5 significant proportions of impurities, mainly Al (91%), co-precipitate while >98% of the bulk Ga remains in solution. A second carbonation of the remaining solution (at pH 7.5) recovers the 98.8% of the bulk Ga. Re-dissolution (at pH 0) of the precipitate increases Ga purity from 7 to 30%, this being a suitable Ga end product for further purification by electrolysis. This method produces higher recovery efficiency than currently applied for Ga on an industrial scale. In contrast, low V extraction yields (<64%) were obtained even when using extreme alkaline extraction conditions, which given the current marked price of this element, limits considerably the feasibility of V recovery from IGCC fly ash.

Recovery of gallium and vanadium from gasification fly ash.

Science.gov (United States)

Font, Oriol; Querol, Xavier; Juan, Roberto; Casado, Raquel; Ruiz, Carmen R; López-Soler, Angel; Coca, Pilar; García Peña, Francisco

2007-01-31

The Puertollano Integrated Coal Gasification Combined Cycle (IGCC) Power Plant (Spain) fly ash is characterized by a relatively high content of Ga and V, which occurs mainly as Ga2O3 and as Ga3+ and V3+ substituting for Al3+ in the Al-Si fly ash glass matrix. Investigations focused on evaluating the potential recovery of Ga and V from these fly ashes. Several NaOH based extraction tests were performed on the IGCC fly ash, at different temperatures, NaOH/fly ash (NaOH/FA) ratios, NaOH concentrations and extraction times. The optimal Ga extraction conditions was determined as 25 degrees C, NaOH 0.7-1 M, NaOH/FA ratio of 5 L/kg and 6 h, attaining Ga extraction yields of 60-86%, equivalent to 197-275 mg of Ga/kg of fly ash. Re-circulation of leachates increased initial Ga concentrations (25-38 mg/L) to 188-215 mg/L, while reducing both content of impurities and NaOH consumption. Carbonation of concentrated Ga leachate demonstrated that 99% of the bulk Ga content in the leachate precipitates at pH 7.4. At pH 10.5 significant proportions of impurities, mainly Al (91%), co-precipitate while >98% of the bulk Ga remains in solution. A second carbonation of the remaining solution (at pH 7.5) recovers the 98.8% of the bulk Ga. Re-dissolution (at pH 0) of the precipitate increases Ga purity from 7 to 30%, this being a suitable Ga end product for further purification by electrolysis. This method produces higher recovery efficiency than currently applied for Ga on an industrial scale. In contrast, low V extraction yields (<64%) were obtained even when using extreme alkaline extraction conditions, which given the current marked price of this element, limits considerably the feasibility of V recovery from IGCC fly ash.

Environmental Performance of Hypothetical Canadian Pre-Combustion Carbon Dioxide Capture Processes Using Life-Cycle Techniques

Directory of Open Access Journals (Sweden)

Lakkana Piewkhaow

2016-03-01

Full Text Available The methodology of life-cycle assessment was applied in order to evaluate the environmental performance of a hypothetical Saskatchewan lignite-fueled Integrated Gasification Combined Cycle (IGCC electricity generation, with and without pre-combustion carbon dioxide (CO2 capture from a full life-cycle perspective. The emphasis here is placed on environmental performance associated with air contaminants of the comparison between IGCC systems (with and without CO2 capture and a competing lignite pulverized coal-fired electricity generating station in order to reveal which technology offers the most positive environmental effects. Moreover, ambient air pollutant modeling was also conducted by using American Meteorological Society/Environmental Protection Agency Regulatory Model (AERMOD air dispersion modeling to determine the ground-level concentration of pollutants emitted from four different electricity generating stations. This study assumes that all stations are located close to Estevan. The results showed a significant reduction in greenhouse gas (GHG emissions and acidification potential by applying both post-combustion and pre-combustion CO2 capture processes. The GHG emissions were found to have reduced by 27%–86%, and IGCC systems were found to compare favorably to pulverized coal systems. However, in other environmental impact categories, there are multiple environmental trade-offs depending on the capture technology used. In the case of post-combustion capture, it was observed that the environmental impact category of eutrophication potential, summer smog, and ozone depletion increased due to the application of the CO2 capture process and the surface mining coal operation. IGCC systems, on the other hand, showed the same tendency as the conventional coal-fired electricity generation systems, but to a lesser degree. This is because the IGCC system is a cleaner technology that produces lower pollutant emission levels than the electricity

Combined heat and power production based on gas turbine operation with biomass by gasification or powder firing; Kraftvaermeproduktion baserad paa gasturbindrift med biobraensle genom foergasning alternativt pulvereldning

Energy Technology Data Exchange (ETDEWEB)

Marbe, Aasa; Colmsjoe, Linda

2006-12-15

Combined heat and power (CHP) technique is relatively less extended in the Swedish energy system. There is a production of 56,2 TWh in district heating meanwhile only 7,6 TWh electricity comes from CHP. This only corresponds to 6 % of all electricity produced in Sweden (132 TWh). Based on the existing district heating system the amount of electricity produced in CHP-plants could rise from today 7,6 to 20 TWh. The Swedish government has decided to reduce the amount of CO{sub 2} released to atmosphere with 4 % by the year 2012. Furthermore there is a government decision that the nuclear power in a long time perspective will be phased out, so the amount of biofuelled heat and power plants has a huge potential to increase. To be competitive, the technique is to be efficient; hence the amount electricity produced should be as high as possible. Gasification of biofuel where the gas is used in a combined-cycle provides a higher efficiency compared to the traditional steam-cycle technique. To increase the electrical efficiency, an alternative method such as integration of a gas turbine with combustion of powder shape bio fuel in an external combustion chamber could be used. The concept is known as PFBC- technique in which the coal powder is combusted in a pressurised fluidised bed, the warm flue gases are cleaned up and expanded in a gas turbine. The objectives of this project have been to investigate the technical and economical conditions for gasification of bio fuel and for powder combustion in gas turbine for production of heat and power in different districts heat systems. Respectively technique has been studied in two different cases, Boraas Energi AB and ENA Energi AB. In Boraas the existing CHP-plant has been replaced by a bio fuelled gasification plant (IGCC) meanwhile at ENA Energi the existing CHP-plant has been complemented white a powder fuelled (bio) gas turbine. The task group for this report are decision makers of Energy Companies and the report will help

Ecological assessment of integrated bioenergy systems using the Sustainable Process Index

International Nuclear Information System (INIS)

Krotscheck, C.; Konig, F.; Obernberger, I.

2000-01-01

Biomass utilisation for energy production presently faces an uphill battle against fossil fuels. The use of biomass must offer additional benefits to compensate for higher prices: on the basis of a life cycle assessment (using BEAM to evaluate a variety of integrated bioenergy systems in connection with the Sustainable Process Index as a highly aggregated environmental pressure index) it is shown that integrated bioenergy systems are superior to fossil fuel systems in terms of environmental compatibility. The implementation of sustainability measures provides additional valuable information that might help in constructing and optimising integrated bioenergy systems. For a set of reference processes, among them fast pyrolysis, atmospheric gasification, integrated gasification combined cycle (IGCC), combustion and steam cycle (CS) and conventional hydrolysis, a detailed impact assessment is shown. Sensitivity analyses of the most important ecological parameters are calculated, giving an overview of the impacts of various stages in the total life cycle and showing 'what really matters'. Much of the ecological impact of integrated bioenergy systems is induced by feedstock production. It is mainly the use of fossil fuels in cultivation, harvesting and transportation as well as the use of fertilisers in short-rotation coppice production that impose considerable ecological pressure. Concerning electricity generation the most problematic pressures are due to gaseous emissions, most notably the release of NO x . Moreover, a rather complicated process (high amount of grey energy) and the use of fossil pilot fuel (co-combustion) leads to a rather weak ecological performance in contrast to other 100% biomass-based systems. (author)

GASIFICACIÓN DE CARBÓN PARA GENERACIÓN DE ENERGÍA ELÉCTRICA: ANÁLISIS CON VALORACIÓN DE OPCIONES REALES COAL GASIFICATION FOR POWER GENERATION: ANALYSIS WITH REAL OPTIONS VALUATION

Directory of Open Access Journals (Sweden)

Alejandro Concha A

2009-12-01

Coal plant (PC and, alternatively, an Integrated Gasification to Combined Cycle plant (IGCC. In this last case, the fuel switching option of the IGCC plant is analyzed. For the fuel prices, Inhomogeneous Geometric Brownian Movement processes are used. In both cases, two prices scenarios are considered with sensitivity analysis. Regarding the first case, adaptation to syngas in a NGCC plant is economically desirable, having the project a high sensitivity to efficiency. The sensitivity about investment is not significant, nor to the operating expenses. Concerning the second case, the economic convenience of the IGCC plant in front of the PC plant is not clear in the price scenarios considered. But analyzed in various combinations of prices, flexible operating IGCC plant alternating two fuels can achieve economic advantages. With regard to the sensitivity, conclusions mentioned in the first case are similars for the second case.

Exergy analysis of an IGCC design configuration for Plant Wansley

International Nuclear Information System (INIS)

Tsatsaronis, G.; Tawfik, T.; Lin, L.; Gallaspy, D.T.

1989-01-01

An integrated gasification-combined-cycle power plant design was developed for Georgia Power Company's Plant Wansley. This paper discusses the plant configuration and presents the most important results obtained from a detailed exergy analysis of the plant design. This analysis will be completed in a subsequent paper through an exergoeconomic analysis to identify design improvements for reducing the electricity cost

CO{sub 2} emissions - sequestration, costs; Emisja CO{sub 2} - sekwestracja, koszty

Energy Technology Data Exchange (ETDEWEB)

Rakowski, J. [Inst. of Power Industry, Warsaw (Poland). Thermal Process Department

2004-07-01

The paper discusses and compares costs of technologies for limiting emissions of carbon dioxide in both before and after combustion in power generation - natural gas combined cycle; coal power unit with pulverised fuel boiler at both supercritical conditions and ultra supercritical conditions; and integrated gasification combined cycle. It then discusses in some detail the concept of an IGCC unit adapted to the removal of CO{sub 2} with the simultaneous production of hydrogen, and the use of an oxygen plant with CO{sub 2} recycling. 17 refs., 2 figs., 10 tabs.

Thermodynamic analyses of solar thermal gasification of coal for hybrid solar-fossil power and fuel production

International Nuclear Information System (INIS)

Ng, Yi Cheng; Lipiński, Wojciech

2012-01-01

Thermodynamic analyses are performed for solar thermal steam and dry gasification of coal. The selected types of coal are anthracite, bituminous, lignite and peat. Two model conversion paths are considered for each combination of the gasifying agent and the coal type: production of the synthesis gas with its subsequent use in a combined cycle power plant to generate power, and production of the synthesis gas with its subsequent use to produce gasoline via the Fischer–Tropsch synthesis. Replacement of a coal-fired 35% efficient Rankine cycle power plant and a combustion-based integrated gasification combined cycle power plant by a solar-based integrated gasification combined cycle power plant leads to the reduction in specific carbon dioxide emissions by at least 47% and 27%, respectively. Replacement of a conventional gasoline production process via coal gasification and a subsequent Fischer–Tropsch synthesis with gasoline production via solar thermal coal gasification with a subsequent Fischer–Tropsch synthesis leads to the reduction in specific carbon dioxide emissions by at least 39%. -- Highlights: ► Thermodynamic analyses for steam and dry gasification of coal are presented. ► Hybrid solar-fossil paths to power and fuels are compared to those using only combustion. ► Hybrid power production can reduce specific CO 2 emissions by more than 27%. ► Hybrid fuel production can reduce specific CO 2 emissions by more than 39%.

Future direction of air separation design for gasification, IGCC and alternative fuel projects

Energy Technology Data Exchange (ETDEWEB)

Allam, R.J.; Castel-Smith, H.; Smith, A.R.; Sorensen, J.C. [Air Products and Chemicals, Inc. (United States)

1998-12-31

Low pressure and elevated pressure cryogenic air separation units (ASUs) have successfully been applied to support gasification projects worldwide. ASU technology has ranged from traditional, low pressure, standalone facilities supplying products only to the gasification island, to highly integrated, elevated pressure facilities that obtain air feed from and inject excess nitrogen into a gas turbine. The near-term direction of ASUs is increased single unit capacity, process optimizations that will benefit integration with the new generation of higher pressure ratio and increased capacity gas turbines, and overall ASU facility optimization for the specialized requirements of shipboard units for remote gas conversion processes. Longer-term development is proceeding on compression and driver requirements to support cost improvements for 10,000 to 20,000 merit ton per day oxygen facilities for onshore or platform-based gas conversion processes. 8 refs., 4 figs., 1 tab.

Future direction of air separation design for gasification, IGCC and alternative fuel projects

Energy Technology Data Exchange (ETDEWEB)

Allam, R.J.; Castel-Smith, H.; Smith, A.R.; Sorensen, J.C. (Air Products and Chemicals, Inc. (United States))

1998-01-01

Low pressure and elevated pressure cryogenic air separation units (ASUs) have successfully been applied to support gasification projects worldwide. ASU technology has ranged from traditional, low pressure, standalone facilities supplying products only to the gasification island, to highly integrated, elevated pressure facilities that obtain air feed from and inject excess nitrogen into a gas turbine. The near-term direction of ASUs is increased single unit capacity, process optimizations that will benefit integration with the new generation of higher pressure ratio and increased capacity gas turbines, and overall ASU facility optimization for the specialized requirements of shipboard units for remote gas conversion processes. Longer-term development is proceeding on compression and driver requirements to support cost improvements for 10,000 to 20,000 merit ton per day oxygen facilities for onshore or platform-based gas conversion processes. 8 refs., 4 figs., 1 tab.

Technologies options for acid-rain control. Book chapter

International Nuclear Information System (INIS)

Princiotta, F.T.

1992-01-01

The report discusses acid rain control options available to the electric utility industry. They include coal switching, flue gas desulfurization, and such emerging lower cost technologies as Limestone Injection Multistage Burners (LIMB) and Advanced Silicate (ADVACATE), both developed by EPA, selective use of gas to reduce nitrogen oxides (NOx) and sulfur dioxide (SO2) in coal-fired boilers, and the use of Integrated Coal Gasification Combined Cycle (IGCC) technology

Biomass for electricity

International Nuclear Information System (INIS)

Barbucci, P.; Neri, G.; Trebbi, G.

1995-01-01

This paper describes the activities carried out at ENEL-Thermal research center to develop technologies suitable to convert biomass into power with high conversion efficiency: a demonstration project, Energy Farm, to build an Integrated Gasification Combined Cycle (IGCC) plant fed by wood chips; a demonstration plant for converting wood chips into oil by thermal conversion (pyrolysis oil); combustion tests of different oils produced by thermal conversion. 3 figs., 1 tab

Sulphur removal in IGCC projects

Energy Technology Data Exchange (ETDEWEB)

Cross, F. (Parsons (United Kingdom))

1998-01-01

The technology for recovering elemental sulphur from H[sub 2]S bearing gases is well established. The modified Claus Process is the principal work-horse in sulphur recovery and can customarily achieve conversion efficiencies of 95% or better. Nowadays, such a level of recovery is no longer sufficient in most instances and sulphur recovery facility must then include some form of enhanced recovery, usually by treating the Claus tail gas. A number of processes have been introduced to enable the overall recovery to be increased. Recoveries in excess of 99% are both feasible and economic. Use of oxygen in place has become very popular in cases where oxygen is available cheaply or where capacity increases are designed. Most IGCC projects needing an air separation plant would automatically benefit from extending the use of oxygen to the sulphur recovery plant. The most popular route to minimising sulphur emissions in the context of IGCC projects has involved an oxygen based Claus plant followed by tail gas hydrogenation, hydrogen sulphide recovery and its recycle to the Claus section. The recovery of H[sub 2]S from the Claus tail gas can be integrated with the main gas treating system in the gasification plant. The cost advantage of doing so is significant. Parsons has been involved with the technology since 1949 and has been responsible for developments such as the ammonia burning Claus and jointly with Unocal, the BSRP tail gas process and Selectox processes. Recent innovations in response changing environmental and production requirements have included catalytic and tail gas processes which reduce sulphur emissions. 6 figs., 2 tabs.

Sulphur removal in IGCC projects

Energy Technology Data Exchange (ETDEWEB)

Cross, F. [Parsons (United Kingdom)

1998-12-31

The technology for recovering elemental sulphur from H{sub 2}S bearing gases is well established. The modified Claus Process is the principal work-horse in sulphur recovery and can customarily achieve conversion efficiencies of 95% or better. Nowadays, such a level of recovery is no longer sufficient in most instances and sulphur recovery facility must then include some form of enhanced recovery, usually by treating the Claus tail gas. A number of processes have been introduced to enable the overall recovery to be increased. Recoveries in excess of 99% are both feasible and economic. Use of oxygen in place has become very popular in cases where oxygen is available cheaply or where capacity increases are designed. Most IGCC projects needing an air separation plant would automatically benefit from extending the use of oxygen to the sulphur recovery plant. The most popular route to minimising sulphur emissions in the context of IGCC projects has involved an oxygen based Claus plant followed by tail gas hydrogenation, hydrogen sulphide recovery and its recycle to the Claus section. The recovery of H{sub 2}S from the Claus tail gas can be integrated with the main gas treating system in the gasification plant. The cost advantage of doing so is significant. Parsons has been involved with the technology since 1949 and has been responsible for developments such as the ammonia burning Claus and jointly with Unocal, the BSRP tail gas process and Selectox processes. Recent innovations in response changing environmental and production requirements have included catalytic and tail gas processes which reduce sulphur emissions. 6 figs., 2 tabs.

GASIFICATION PLANT COST AND PERFORMANCE OPTIMIZATION

Energy Technology Data Exchange (ETDEWEB)

Samuel S. Tam

2002-05-01

The goal of this series of design and estimating efforts was to start from the as-built design and actual operating data from the DOE sponsored Wabash River Coal Gasification Repowering Project and to develop optimized designs for several coal and petroleum coke IGCC power and coproduction projects. First, the team developed a design for a grass-roots plant equivalent to the Wabash River Coal Gasification Repowering Project to provide a starting point and a detailed mid-year 2000 cost estimate based on the actual as-built plant design and subsequent modifications (Subtask 1.1). This unoptimized plant has a thermal efficiency of 38.3% (HHV) and a mid-year 2000 EPC cost of 1,681 $/kW. This design was enlarged and modified to become a Petroleum Coke IGCC Coproduction Plant (Subtask 1.2) that produces hydrogen, industrial grade steam, and fuel gas for an adjacent Gulf Coast petroleum refinery in addition to export power. A structured Value Improving Practices (VIP) approach was applied to reduce costs and improve performance. The base case (Subtask 1.3) Optimized Petroleum Coke IGCC Coproduction Plant increased the power output by 16% and reduced the plant cost by 23%. The study looked at several options for gasifier sparing to enhance availability. Subtask 1.9 produced a detailed report on this availability analyses study. The Subtask 1.3 Next Plant, which retains the preferred spare gasification train approach, only reduced the cost by about 21%, but it has the highest availability (94.6%) and produces power at 30 $/MW-hr (at a 12% ROI). Thus, such a coke-fueled IGCC coproduction plant could fill a near term niche market. In all cases, the emissions performance of these plants is superior to the Wabash River project. Subtasks 1.5A and B developed designs for single-train coal and coke-fueled power plants. This side-by-side comparison of these plants, which contain the Subtask 1.3 VIP enhancements, showed their similarity both in design and cost (1,318 $/kW for the

Modeling integrated biomass gasification business concepts

Science.gov (United States)

Peter J. Ince; Ted Bilek; Mark A. Dietenberger

2011-01-01

Biomass gasification is an approach to producing energy and/or biofuels that could be integrated into existing forest product production facilities, particularly at pulp mills. Existing process heat and power loads tend to favor integration at existing pulp mills. This paper describes a generic modeling system for evaluating integrated biomass gasification business...

Advanced IGCC/Hydrogen Gas Turbine Development

Energy Technology Data Exchange (ETDEWEB)

York, William [General Electric Company, Schenectady, NY (United States); Hughes, Michael [General Electric Company, Schenectady, NY (United States); Berry, Jonathan [General Electric Company, Schenectady, NY (United States); Russell, Tamara [General Electric Company, Schenectady, NY (United States); Lau, Y. C. [General Electric Company, Schenectady, NY (United States); Liu, Shan [General Electric Company, Schenectady, NY (United States); Arnett, Michael [General Electric Company, Schenectady, NY (United States); Peck, Arthur [General Electric Company, Schenectady, NY (United States); Tralshawala, Nilesh [General Electric Company, Schenectady, NY (United States); Weber, Joseph [General Electric Company, Schenectady, NY (United States); Benjamin, Marc [General Electric Company, Schenectady, NY (United States); Iduate, Michelle [General Electric Company, Schenectady, NY (United States); Kittleson, Jacob [General Electric Company, Schenectady, NY (United States); Garcia-Crespo, Andres [General Electric Company, Schenectady, NY (United States); Delvaux, John [General Electric Company, Schenectady, NY (United States); Casanova, Fernando [General Electric Company, Schenectady, NY (United States); Lacy, Ben [General Electric Company, Schenectady, NY (United States); Brzek, Brian [General Electric Company, Schenectady, NY (United States); Wolfe, Chris [General Electric Company, Schenectady, NY (United States); Palafox, Pepe [General Electric Company, Schenectady, NY (United States); Ding, Ben [General Electric Company, Schenectady, NY (United States); Badding, Bruce [General Electric Company, Schenectady, NY (United States); McDuffie, Dwayne [General Electric Company, Schenectady, NY (United States); Zemsky, Christine [General Electric Company, Schenectady, NY (United States)

2015-07-30

The objective of this program was to develop the technologies required for a fuel flexible (coal derived hydrogen or syngas) gas turbine for IGCC that met DOE turbine performance goals. The overall DOE Advanced Power System goal was to conduct the research and development (R&D) necessary to produce coal-based IGCC power systems with high efficiency, near-zero emissions, and competitive capital cost. To meet this goal, the DOE Fossil Energy Turbine Program had as an interim objective of 2 to 3 percentage points improvement in combined cycle (CC) efficiency. The final goal is 3 to 5 percentage points improvement in CC efficiency above the state of the art for CC turbines in IGCC applications at the time the program started. The efficiency goals were for NOx emissions of less than 2 ppm NOx (@15 % O2). As a result of the technologies developed under this program, the DOE goals were exceeded with a projected 8 point efficiency improvement. In addition, a new combustion technology was conceived of and developed to overcome the challenges of burning hydrogen and achieving the DOE’s NOx goal. This report also covers the developments under the ARRA-funded portion of the program that include gas turbine technology advancements for improvement in the efficiency, emissions, and cost performance of gas turbines for industrial applications with carbon capture and sequestration. Example applications could be cement plants, chemical plants, refineries, steel and aluminum plants, manufacturing facilities, etc. The DOE’s goal for more than 5 percentage point improvement in efficiency was met with cycle analyses performed for representative IGCC Steel Mill and IGCC Refinery applications. Technologies were developed in this program under the following areas: combustion, larger latter stage buckets, CMC and EBC, advanced materials and coatings, advanced configurations to reduce cooling, sealing and rotor purge flows, turbine aerodynamics, advanced sensors, advancements in first

Research report for fiscal 1998. Basic research for promoting joint implementation, etc. (conversion of old coal-fired thermoelectric power plants in Poland into combined cycle plants); 1998 nendo chosa hokokusho. Poland sekitan karyoku hatsudensho (kyushiki) combined cycle eno tenkan

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

A project is discussed for modernization for energy efficiency enhancement and greenhouse gas reduction. The most effective way to reduce greenhouse gas in Poland is to totally replace the existing coal-fired power plants with natural gas combined cycle plants. Under this project, however, natural gas-fired power generation and integrated coal/brown coal gasification combined cycle power generation are both subjected to study. This is because the power plant modernization project is closely related to the fate of coal/brown coal industries which constitute the important industrial department of Poland. As for the earning rate of the project in case of natural gas-fired combined cycle power generation, the rate will be 13.2% even at the Kaweczyn station which is the highest in earning rate, and this fails to satisfy the project conditions. If integrated coal/brown gasification combined cycle power generation is chosen, the rate will be still lower. When the cost for greenhouse gas reduction is taken up, the Konin station exhibits the lowest of 9 dollars/tCO2, and the others 15-17 dollars/tCO2. When coal gas combined cycle is employed, the cost will be 3-4 times higher. (NEDO)

High performance integrated solar combined cycles with minimum modifications to the combined cycle power plant design

International Nuclear Information System (INIS)

Manente, Giovanni

2016-01-01

Highlights: • Off-design model of a 390 MW_e three pressure combined cycle developed and validated. • The off-design model is used to evaluate different hybridization schemes with solar. • Power boosting and fuel saving with different design modifications are considered. • Maximum solar share of total electricity is only 1% with the existing equipment. • The maximum incremental solar radiation-to-electrical efficiency approaches 29%. - Abstract: The integration of solar energy into natural gas combined cycles has been successfully demonstrated in several integrated solar combined cycles since the beginning of this decade in many countries. There are many motivations that drive investments on integrated solar combined cycles which are primarily the repowering of existing power plants, the compliance with more severe environmental laws on emissions and the mitigation of risks associated with large solar projects. Integrated solar combined cycles are usually developed as brownfield facilities by retrofitting existing natural gas combined cycles and keeping the existing equipment to minimize costs. In this work a detailed off-design model of a 390 MW_e three pressure level natural gas combined cycle is built to evaluate different integration schemes of solar energy which either keep the equipment of the combined cycle unchanged or include new equipment (steam turbine, heat recovery steam generator). Both power boosting and fuel saving operation strategies are analyzed in the search for the highest annual efficiency and solar share. Results show that the maximum incremental power output from solar at design solar irradiance is limited to 19 MW_e without modifications to the existing equipment. Higher values are attainable only including a larger steam turbine. High solar radiation-to-electrical efficiencies in the range 24–29% can be achieved in the integrated solar combined cycle depending on solar share and extension of tube banks in the heat recovery

Program Energy of the CNRS. Topic 10 combustion and capture of CO2. PRI 10.1. Capture by adsorption of the CO2 in thermal power plants gas and their injection in petroleum wells. Final report period 2002-2004

International Nuclear Information System (INIS)

Tondeur, D.

2005-01-01

In the framework of the global warming resulting of the greenhouse gases emission increase, the carbon dioxide capture and storage in deep underground cavities of old petroleum and gas deposits, are studied. This report presents the researches realized by the CNRS (France) in the domain: technology and knowledge assessment concerning the carbon dioxide capture and storage, active coals for the CO 2 capture, methodology of thermo-economical optimization of the combined cycle, global simulation of an IGCC (Integrated gasification combined cycle) with CO 2 capture and integration in the process scheme, petroleum recovery-aided by CO 2 injection, storage in geological deposits. (A.L.B.)

Program Energy of the CNRS. Topic 10 combustion and capture of CO{sub 2}. PRI 10.1. Capture by adsorption of the CO{sub 2} in thermal power plants gas and their injection in petroleum wells. Final report period 2002-2004; Programme energie du CNRS. Theme 10 combustion et capture du CO2. PRI 10.1. Capture par adsorption du CO2 dans des gaz de centrales thermiques et leur injection en puits de petrole. Rapport final periode 2002-2004

Energy Technology Data Exchange (ETDEWEB)

Tondeur, D

2005-07-01

In the framework of the global warming resulting of the greenhouse gases emission increase, the carbon dioxide capture and storage in deep underground cavities of old petroleum and gas deposits, are studied. This report presents the researches realized by the CNRS (France) in the domain: technology and knowledge assessment concerning the carbon dioxide capture and storage, active coals for the CO{sub 2} capture, methodology of thermo-economical optimization of the combined cycle, global simulation of an IGCC (Integrated gasification combined cycle) with CO{sub 2} capture and integration in the process scheme, petroleum recovery-aided by CO{sub 2} injection, storage in geological deposits. (A.L.B.)

Viability analysis of electric energy cogeneration in combined cycle with sugar-cane biomass gasification and natural gas; Analise de viabilidade da cogeracao de energia eletrica em ciclo combinado com gaseificacao de biomassa de cana-de-acucar e gas natural

Energy Technology Data Exchange (ETDEWEB)

Correa Neto, Vicente

2001-03-15

The objective of this thesis is evaluate the technical and economic viability of electric energy generation projects using as fuel the biomass produced in the sugar cane Brazilian industry, specifically the cane trash, the straw and the leaves of the plant, as complemental option to the expansion of the Brazilian electric system, hour in phase of deep modification in the institutional scenery, through the sale of electric energy for direct consumers or utilities, characterizing the business possibilities for the ethanol distilleries already integrated into the energy reality of the country. The analyzed technology is thermoelectric generation with combined cycle, operating in cogeneration, integrated to biomass gasification systems for the production of combustible gas, with and without addition of natural gas. The considered technology is known by the acronym BIG/GTCC, originated in Biomass Integrate Gasification Combined Cycle Gas Turbine. The economic analysis is made herself through a modeling and construction of economy project curves based on the prices of the electric energy, of the natural gas and in the costs of the retired biomass in an mechanized way.(author)

Clean coal and heavy oil technologies for gas turbines

Energy Technology Data Exchange (ETDEWEB)

Todd, D.M. [GE Industrial & Power Systems, Schenectady, NY (United States)

1994-12-31

Global power generation markets have shown a steady penetration of GT/CC technology into oil and gas fired applications as the technology has matured. The lower cost, improved reliability and efficiency advantages of combined cycles can now be used to improve the cost of electricity and environmental acceptance of poor quality fuels such as coal, heavy oil, petroleum coke and waste products. Four different technologies have been proposed, including slagging combustors, Pressurized Fluidized Bed Combustion (PFBC), Externally Fired Combined Cycle (EFCC) and Integrated Gasification Combined Cycle (IGCC). Details of the technology for the three experimental technologies can be found in the appendix. IGCC is now a commercial technology. In the global marketplace, this shift is being demonstrated using various gasification technologies to produce a clean fuel for the combined cycle. Early plants in the 1980s demonstrated the technical/environmental features and suitability for power generation plants. Economics, however, were disappointing until the model F GT technologies were first used commercially in 1990. The economic break-through of matching F technology gas turbines with gasification was not apparent until 1993 when a number of projects were ordered for commercial operation in the mid-1990s. GE has started 10 new projects for operation before the year 2000. These applications utilize seven different gasification technologies to meet specific application needs. Early plants are utilizing low-cost fuels, such as heavy oil or petroleum coke, to provide economics in first-of-a-kind plants. Some special funding incentives have broadened the applications to include power-only coal plants. Next generation gas turbines projected for commercial applications after the year 2000 will contribute to another step change in technology. It is expected that the initial commercialization process will provide the basis for clear technology choices on future plants.

Greenhouse gas emissions reduction in China by cleaner coal technology towards 2020

DEFF Research Database (Denmark)

Zhao, Guangling; Chen, Sha

2015-01-01

the complete life cycle modeling of CCTs. The advanced technologies include super-critical (super-C), ultra super-critical (USC) and integrated gasification combined cycle (IGCC). The results show that the higher efficiency technologies have lower potential impacts. Compared with the average level of power...... generation technology, CO2 emissions reduction is 6.4% for super-C, 37.4% for USC and 61.5% for IGCC. Four coal power scenarios are developed based on the assumption of potential investment power for CCTs in 2020, which are super-C, USC, USC and old low efficiency generation substitution by USC, IGCC...... and carbon capture and storage (CCS). The CO2 emissions intensity is 1.93 kg/kWh for super-C, 1.69 kg/kWh for USC, 1.59 kg/kWh for USC + replacement and 1.29 kg/kWh for IGCC + CCS. The CO2 emissions intensity was 1.95 kg/kWh in 2010, which had decreased 5.5% compared with the level in 2005. The energy...

Kotka ecopower IGCC-project, the attempt to transfer the biocycle project to Finland

International Nuclear Information System (INIS)

Salo, K.

1998-01-01

The Danish utilities Elsam and Elkraft planned to build a small (7 MW e ) IGCC-plant in Denmark, called Biocycle Project, based on the gasification and gas clean-up technology of Enviropower Inc. EU/THERMIE program committed to finance part of the investment. The project, however, was not feasible due to the difficulty of finding a suitable customer and sufficient amount of reasonably priced biomass. For this reason a new host and site was found for the Biocycle project. The new site was in Kotka, Finland, where Kotka Energy Ltd., the Energy Board of the City of Kotka acted as the main partner. The fuel of the IGCC project would have been sugar mill wood residue from Xyrofin Inc. During the feasibility investigation (project definition phase) Xyrofin Inc. made the decision to change the production process which eliminated the wood waste production. Without no-cost fuel and due to the low electricity price in Finland the small size IGCC power plant proved not to be feasible. (author)

Fiscal 1991 report. Overseas surveys out of surveys for coal hydrogasification technology development; 1991 nendo sekitan suiten gaska gijutsu kaihatsu chosa ni okeru kaigai chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1991-11-01

For the selection and evaluation of coal gasification processes suitable for substitute natural gas (SNG) production, visits were made to business corporations, research institutes, etc., engaged in the development of coal gasification technology abroad, and surveys were conducted of the development status overseas and information was collected. Visits were made and information was collected on the Lurgi process, a commercial SNG plant, and others at Dakota Gasification Company, U.S.; U-gas process and others at Institute of Gas Technology; energy-related matters at U.S. Department of Energy; coal hydrogasification process and others at Midlands Station, British Gas plc; Shell coal gasification process and others at Amsterdam Research Institute, Royal Dutch Shell; coal gasification, high-temperature desulfurization, and others at KEMA, Holland; and IGCC (integrated gasification combined cycle) verification plant with the Shell coal gasification process incorporated thereinto, now under construction at Demkolec. (NEDO)

Impact of fuel properties on advanced power systems

Energy Technology Data Exchange (ETDEWEB)

Sondreal, E.A.; Jones, M.L.; Hurley, J.P.; Benson, S.A.; Willson, W.G. [Univ. of North Dakota, Grand Forks, ND (United States)

1995-12-01

Advanced coal-fired combined-cycle power systems currently in development and demonstration have the goal of increasing generating efficiency to a level approaching 50% while reducing the cost of electricity from new plants by 20% and meeting stringent standards on emissions of SO{sub x} NO{sub x} fine particulates, and air toxic metals. Achieving these benefits requires that clean hot gas be delivered to a gas turbine at a temperature approaching 1350{degrees}C, while minimizing energy losses in the gasification, combustion, heat transfer, and/or gas cleaning equipment used to generate the hot gas. Minimizing capital cost also requires that the different stages of the system be integrated as simply and compactly as possible. Second-generation technologies including integrated gasification combined cycle (IGCC), pressurized fluidized-bed combustion (PFBC), externally fired combined cycle (EFCC), and other advanced combustion systems rely on different high-temperature combinations of heat exchange, gas filtration, and sulfur capture to meet these requirements. This paper describes the various properties of lignite and brown coals.

Technical and environmental aspects of combined cycle power stations with integrated gasification (CCGI); Aspectos tecnicos y medioambientales de las centrales de ciclo combinado con gasificacion integrada (CCGI)

Energy Technology Data Exchange (ETDEWEB)

Beltran Mora, Hector Alejandro; Urias Romero, Francisco [Facultad de Ingenieria, Universidad Nacional Autonoma de Mexico, Mexico, D.F. (Mexico)

2004-06-15

A description is presented of the operation of the Combined Cycle Power Stations with Integrated Gasification (CCGI) where the use of solid fuels (coal, vacuum residues, petroleum coke, and biomass) or liquids is possible in a thermal power station with the efficiency and many of the own environmental benefits of the combined cycles. The gasification process is analyzed, that is a thermo-chemical process by means of which a fuel that is in solid state or liquid becomes to the gaseous state by means of a partial oxidation and the obtained gas of this process is called synthesis gas (syngas, by its abbreviations in English) that is used in Combined Cycle Power Stations as a substitute for the natural gas. Also the other components of this type of power stations are shown, such as the air separating unit, and some of the modifications that are due to make to adapt a gas turbine so that it uses syngas, and the considerations of their integration with the air separating unit to optimize the operation of the plant are detailed. A comparison of efficiency values of power stations CCGI with the conventional carbon-electric and the power stations of combined cycle that use natural gas is also shown. Finally the emissions of pollutants of SO{sub 2}, NO{sub x} and CO{sub 2} are analyzed. The possibility of using fuels like petroleum coke and vacuum tower residues that are produced in the Cadereyta refinery is studied for the possible construction of a CCGI power station in Mexico. [Spanish] Se presenta la descripcion del funcionamiento de las centrales ciclo combinado con gasificacion integrada (CCGI) donde es posible el uso de combustibles solidos (carbon, residuos de vacio, coque de petroleo, biomasa) o liquidos en una central termica con la eficiencia y muchos de los beneficios ambientales propios de los ciclos combinados. Se analiza el proceso de gasificacion, que es un proceso termoquimico mediante el cual se convierte un combustible que se encuentra en estado solido o

Gas--steam turbine combined cycle power plants

Energy Technology Data Exchange (ETDEWEB)

Christian, J.E.

1978-10-01

The purpose of this technology evaluation is to provide performance and cost characteristics of the combined gas and steam turbine, cycle system applied to an Integrated Community Energy System (ICES). To date, most of the applications of combined cycles have been for electric power generation only. The basic gas--steam turbine combined cycle consists of: (1) a gas turbine-generator set, (2) a waste-heat recovery boiler in the gas turbine exhaust stream designed to produce steam, and (3) a steam turbine acting as a bottoming cycle. Because modification of the standard steam portion of the combined cycle would be necessary to recover waste heat at a useful temperature (> 212/sup 0/F), some sacrifice in the potential conversion efficiency is necessary at this temperature. The total energy efficiency ((electric power + recovered waste heat) divided by input fuel energy) varies from about 65 to 73% at full load to 34 to 49% at 20% rated electric power output. Two major factors that must be considered when installing a gas--steam turbine combines cycle are: the realiability of the gas turbine portion of the cycle, and the availability of liquid and gas fuels or the feasibility of hooking up with a coal gasification/liquefaction process.

Development of an Integrated Multi-Contaminant Removal Process Applied to Warm Syngas Cleanup for Coal-Based Advanced Gasification Systems

Energy Technology Data Exchange (ETDEWEB)

Meyer, Howard

2010-11-30

This project met the objective to further the development of an integrated multi-contaminant removal process in which H2S, NH3, HCl and heavy metals including Hg, As, Se and Cd present in the coal-derived syngas can be removed to specified levels in a single/integrated process step. The process supports the mission and goals of the Department of Energy's Gasification Technologies Program, namely to enhance the performance of gasification systems, thus enabling U.S. industry to improve the competitiveness of gasification-based processes. The gasification program will reduce equipment costs, improve process environmental performance, and increase process reliability and flexibility. Two sulfur conversion concepts were tested in the laboratory under this project, i.e., the solventbased, high-pressure University of California Sulfur Recovery Process High Pressure (UCSRP-HP) and the catalytic-based, direct oxidation (DO) section of the CrystaSulf-DO process. Each process required a polishing unit to meet the ultra-clean sulfur content goals of <50 ppbv (parts per billion by volume) as may be necessary for fuel cells or chemical production applications. UCSRP-HP was also tested for the removal of trace, non-sulfur contaminants, including ammonia, hydrogen chloride, and heavy metals. A bench-scale unit was commissioned and limited testing was performed with simulated syngas. Aspen-Plus®-based computer simulation models were prepared and the economics of the UCSRP-HP and CrystaSulf-DO processes were evaluated for a nominal 500 MWe, coal-based, IGCC power plant with carbon capture. This report covers the progress on the UCSRP-HP technology development and the CrystaSulf-DO technology.

Economic optimization of the combined cycle integrated with multi-product gasification system

International Nuclear Information System (INIS)

Liszka, M.; Ziebik, A.

2009-01-01

The system taken into consideration consists of the Corex unit, combined cycle power plant and air separation unit (ASU). The Corex process (trademark of Siemens-VAI) is one of technologies for cokeless hot metal production. Coal is gasified by oxygen in the hot metal environment. The excess gas can be used out of installation. It has been assumed that the Corex export gas is fired in combined cycle. The gas turbine (GT) structure was assumed as a fixed simple cycle while the heat recovery steam generator (HRSG) and steam turbine arrangements are free for optimization. The examples of independent variables selected for optimization are number of HRSG pressure levels, GT pressure ratio, minimal temperature differences in HRSG, flow rate of compressed air form GT compressor to ASU. Finally, 16 independent variables have been qualified for optimization. The synthesis optimization is based on the superstructure method. The economic net present value (NPV) has been chosen as the objective function. All power plant facilities have been modeled on the GateCycle software. The off-design models include, among others, the GT blade cooling and HRSG heat transfer coefficient analyses. Two optimization methods - genetic algorithm and Powells conjugate directions have been coupled in one hybrid procedure. The whole optimization analysis has been repeated several times for different price scenarios on the coal, iron and electricity markets

High temperature gasification and gas cleaning – phase II of the HotVegas project

OpenAIRE

Meysel, P.; Halama, S.; Botteghi, F.; Steibel, M.; Nakonz, M.; Rück, R.; Kurowski, P.; Buttler, A.; Spliethoff, H.

2016-01-01

The primary objective of the research project HotVeGas is to lay the necessary foundations for the long-term development of future, highly efficient high-temperature gasification processes. This includes integrated hot gas cleaning and optional CO2 capture and storage for next generation IGCC power plants and processes for the development of synthetic fuels. The joint research project is funded by the German Federal Ministry of Economics and Technology and five industry partners. It is coordi...

Enabling Technology for Monitoring & Predicting Gas Turbine Health & Performance in IGCC Powerplants

Energy Technology Data Exchange (ETDEWEB)

Kenneth A. Yackly

2005-12-01

turbine combustion systems. This task was refocused to address pre-mixed combustion phenomenon for IGCC applications. The work effort on this task was shifted to another joint GE Energy/DOE-NETL program investigation, High Hydrogen Pre-mixer Designs, as of April 1, 2004. Task 4--Information Technology (IT) Integration: The fourth task was originally to demonstrate Information Technology (IT) tools for advanced technology coal/IGCC powerplant condition assessment and condition based maintenance. The task focused on development of GateCycle. software to model complete-plant IGCC systems, and the Universal On-Site Monitor (UOSM) to collect and integrate data from multiple condition monitoring applications at a power plant. The work on this task was stopped as of April 1, 2004.

Prospects for advanced coal-fuelled fuel cell power plants

International Nuclear Information System (INIS)

Jansen, D.; Laag, P.C. van der; Oudhuis, A.B.J.; Ribberink, J.S.

1994-01-01

As part of ECN's in-house R and D programmes on clean energy conversion systems with high efficiencies and low emissions, system assessment studies have been carried out on coal gasification power plants integrated with high-temperature fuel cells (IGFC). The studies also included the potential to reduce CO 2 emissions, and to find possible ways for CO 2 extraction and sequestration. The development of this new type of clean coal technology for large-scale power generation is still far off. A significant market share is not envisaged before the year 2015. To assess the future market potential of coal-fuelled fuel cell power plants, the promise of this fuel cell technology was assessed against the performance and the development of current state-of-the-art large-scale power generation systems, namely the pulverized coal-fired power plants and the integrated coal gasification combined cycle (IGCC) power plants. With the anticipated progress in gas turbine and gas clean-up technology, coal-fuelled fuel cell power plants will have to face severe competition from advanced IGCC power plants, despite their higher efficiency. (orig.)

Assessment of oxy-fuel, pre- and post-combustion-based carbon capture for future IGCC plants

International Nuclear Information System (INIS)

Kunze, Christian; Spliethoff, Hartmut

2012-01-01

Highlights: ► Hot gas cleanup is a highly favorable technology for all selected IGCC concepts. ► Proposed high pressure IGCC with membrane reactor enables direct CO 2 condensation. ► IGCC with OTM and carbonate looping enable significant synergy effects. ► Combining IGCC and oxy-fuel is technically challenging but energetically favorable. ► All selected IGCC concepts are able to realize CO 2 capture rates up to 99%. -- Abstract: Environmental damage due to the emission of greenhouse gases from conventional coal-based power plants is a growing concern. Various carbon capture strategies to minimize CO 2 emissions are currently being investigated. Unfortunately, the efficiency drop due to de-carbonization is still significant and the capture rate is limited. Therefore three future hard coal IGCC concepts are assessed here, applying emerging technologies and various carbon capture approaches. The advanced pre-combustion capture concept is based on hot gas clean-up, membrane-enhanced CO conversion and direct CO 2 condensation. The concept reached a net efficiency of 45.1% (LHV), representing an improvement of 6.46% compared to the conventional IGCC base case. The second IGCC concept, based on post-combustion capture via calcination–carbonation loops, hot gas clean-up and oxygen membranes, showed a net efficiency of 45.87% (LHV). The third IGCC concept applies hot gas clean-up and combustion of the unconverted fuel gas using pure oxygen. The oxygen is supplied by an integrated oxygen membrane. The combination of IGCC and oxy-fuel process reached a net efficiency of 45.74% (LHV). In addition to their increased efficiency, all of the concepts showed significantly improved carbon capture rates up to 99%, resulting in virtually carbon-free fossil power plants.

Integration of coal gasification and packed bed CLC for high efficiency and near-zero emission power generation

NARCIS (Netherlands)

Spallina, V.; Romano, M.C.; Chiesa, P.; Gallucci, F.; Sint Annaland, van M.; Lozza, G.

2014-01-01

A detailed thermodynamic analysis has been carried out of large-scale coal gasification-based power plant cycles with near zero CO2 emissions, integrated with chemical looping combustion (CLC). Syngas from coal gasification is oxidized in dynamically operated packed bed reactors (PBRs), generating a

Thermal and biological gasification

Energy Technology Data Exchange (ETDEWEB)

Overend, R.P.; Rivard, C.J. [National Renewable Energy Lab., Golden, CO (United States)

1993-12-31

Gasification is being developed to enable a diverse range of biomass resources to meet modern secondary energy uses, especially in the electrical utility sector. Biological or anaerobic gasification in US landfills has resulted in the installation of almost 500 MW(e) of capacity and represents the largest scale application of gasification technology today. The development of integrated gasification combined cycle generation for coal technologies is being paralleled by bagasse and wood thermal gasification systems in Hawaii and Scandinavia, and will lead to significant deployment in the next decade as the current scale-up activities are commercialized. The advantages of highly reactive biomass over coal in the design of process units are being realized as new thermal gasifiers are being scaled up to produce medium-energy-content gas for conversion to synthetic natural gas and transportation fuels and to hydrogen for use in fuel cells. The advent of high solids anaerobic digestion reactors is leading to commercialization of controlled municipal solid waste biological gasification rather than landfill application. In both thermal and biological gasification, high rate process reactors are a necessary development for economic applications that address waste and residue management and the production and use of new crops for energy. The environmental contribution of biomass in reducing greenhouse gas emission will also be improved.

Overview of current and future - clean coal technologies

International Nuclear Information System (INIS)

Darthenay, A.

1995-01-01

A new generation of advanced coal technology, environmentally cleaner and in many cases more efficient, has been developed: flue gas treatment of pulverized coal combustion, circulating fluidized bed (CFB), integrated gasification with combined cycle (IGCC) and pressurized fluidized bed combustion (PFBC). These techniques are described, giving a balance of their references and of the steps which are still to be got over in order to have industrial processes applicable to large size power plants. 4 tabs

Investigation of thermodynamic performances for two solar-biomass hybrid combined cycle power generation systems

International Nuclear Information System (INIS)

Liu, Qibin; Bai, Zhang; Wang, Xiaohe; Lei, Jing; Jin, Hongguang

2016-01-01

Highlights: • Two solar-biomass hybrid combined cycle power generation systems are proposed. • The characters of the two proposed systems are compared. • The on-design and off-design properties of the system are numerically investigated. • The favorable performances of thermochemical hybrid routine are validated. - Abstract: Two solar-biomass hybrid combined cycle power generation systems are proposed in this work. The first system employs the thermochemical hybrid routine, in which the biomass gasification is driven by the concentrated solar energy, and the gasified syngas as a solar fuel is utilized in a combined cycle for generating power. The second system adopts the thermal integration concept, and the solar energy is directly used to heat the compressed air in the topping Brayton cycle. The thermodynamic performances of the developed systems are investigated under the on-design and off-design conditions. The advantages of the hybrid utilization technical mode are demonstrated. The solar energy can be converted and stored into the chemical fuel by the solar-biomass gasification, with the net solar-to-fuel efficiency of 61.23% and the net solar share of 19.01% under the specific gasification temperature of 1150 K. Meanwhile, the proposed system with the solar thermochemical routine shows more favorable behaviors, the annual system overall energy efficiency and the solar-to-electric efficiency reach to 29.36% and 18.49%, while the with thermal integration concept of 28.03% and 15.13%, respectively. The comparison work introduces a promising approach for the efficient utilization of the abundant solar and biomass resources in the western China, and realizes the mitigation of CO_2 emission.

Comprehensive report to Congress Clean Coal Technology Program

Energy Technology Data Exchange (ETDEWEB)

1990-10-01

This project will demonstrate Integrated Gasification Combined Cycle (IGCC) technology in a commercial application by the repowering of an existing City Water, Light and Power (CWL P) Plant in Springfield, Illinois. The project duration will be 126 months, including a 63-month demonstration period. The estimated cost of the project is $270,700,000 of which $129,357,204 will be funded by DOE. The IGCC system will consist of CE's air-blown, entrained-flow, two-stage, pressurized coal gasifier; an advanced hot gas cleanup process; a combustion turbine modified to use low Btu coal gas; and all necessary coal handling equipment. An existing 25-MWe steam turbine and associated equipment will also be part of the IGCC system. The result of repowering will be an IGCC power plant with low environmental emissions and high net plant efficiency. The repowering will increase plant output by 40 MWe through addition of the combustion turbine, thus providing a total IGCC capacity of a nominal 65 MWe. 3 figs., 2 tabs.

Integrated biomass gasification combined cycle distributed generation plant with reciprocating gas engine and ORC

International Nuclear Information System (INIS)

Kalina, Jacek

2011-01-01

The paper theoretically investigates the performance of a distributed generation plant made up of gasifier, Internal Combustion Engine (ICE) and Organic Rankine Cycle (ORC) machine as a bottoming unit. The system can be used for maximization of electricity production from biomass in the case where there is no heat demand for cogeneration plant. To analyze the performance of the gasifier a model based on the thermodynamic equilibrium approach is used. Performance of the gas engine is estimated on the basis of the analysis of its theoretical thermodynamic cycle. Three different setups of the plant are being examined. In the first one the ORC module is driven only by the heat recovered from engine exhaust gas and cooling water. Waste heat from a gasifier is used for gasification air preheating. In the second configuration a thermal oil circuit is applied. The oil transfers heat from engine and raw gas cooler into the ORC. In the third configuration it is proposed to apply a double cascade arrangement of the ORC unit with a two-stage low temperature evaporation of working fluid. This novel approach allows utilization of the total waste heat from the low temperature engine cooling circuit. Two gas engines of different characteristics are taken into account. The results obtained were compared in terms of electric energy generation efficiency of the system. The lowest obtained value of the efficiency was 23.6% while the highest one was 28.3%. These are very favorable values in comparison with other existing small and medium scale biomass-fuelled power generation plants. - Highlights: →The study presents performance analysis of a biomass-fuelled local power plant. →Downdraft wood gasifier, gas engine and ORC module are modelled theoretically. →Method for estimation of the producer gas fired engine performance is proposed. →Two gas engines of different characteristics are taken into account. →Different arrangements of the bottoming ORC cycle ere examined.

Carbon behavior in the cyclic operation of dry desulfurization process for oxy-fuel integrated gasification combined cycle power generation

International Nuclear Information System (INIS)

Kobayashi, Makoto; Akiho, Hiroyuki

2016-01-01

Highlights: • Power plant with semi-closed gas turbine and O_2–CO_2 coal gasifier was studied. • Dry gas sulfur removal sorbent was improved for durability to carbon deposition. • The improved sorbent showed very low amount of deposited carbon during operation. • The sorbent is regenerable to be used repeatedly in the cyclic operation. • The sorbent exhibited high sulfur-removal performance in the cyclic operation. - Abstract: The dry sulfur-removal process is essential to provide suitable syngas treatment for the oxy-fuel integrated gasification combined cycle power generation plant. It is required that the dry sulfur-removal process to be durable to the carbon deposition due to syngas containing high concentration of carbon monoxide in addition to achieve sufficient performance for sulfur removal. Zinc ferrite sorbent is the most promising candidate for the dry sulfur-removal process. The sorbent was improved to enhance durability to the carbon deposition by modifying preparation. The improved sorbent was prepared from sulfates as the raw materials of zinc ferrite, while the former sorbent was using nitrates as the raw materials. The improved sorbent as well as the former sorbent were evaluated on the performance and carbon deposition tendency in oxy-fuel syngas condition in a fixed bed reactor at elevated pressure and temperature. The results expressed that the improved sorbent has higher desulfurization performance and durability to carbon deposition in the condition expected for cyclic operation of the sulfur-removal process in comparison with the former sorbent. The improved sorbent possessed the superior desulfurization performance as well as the capability for inhibit carbon deposition in the oxy-fuel syngas conditions. The results confirmed the enhanced feasibility of the dry sulfur-removal process by utilizing the improved sorbent.

Biomass gasification in district heating systems - The effect of economic energy policies

International Nuclear Information System (INIS)

Wetterlund, Elisabeth; Soederstroem, Mats

2010-01-01

Biomass gasification is considered a key technology in reaching targets for renewable energy and CO 2 emissions reduction. This study evaluates policy instruments affecting the profitability of biomass gasification applications integrated in a Swedish district heating (DH) system for the medium-term future (around year 2025). Two polygeneration applications based on gasification technology are considered in this paper: (1) a biorefinery plant co-producing synthetic natural gas (SNG) and district heat; (2) a combined heat and power (CHP) plant using integrated gasification combined cycle technology. Using an optimisation model we identify the levels of policy support, here assumed to be in the form of tradable certificates, required to make biofuel production competitive to biomass based electricity generation under various energy market conditions. Similarly, the tradable green electricity certificate levels necessary to make gasification based electricity generation competitive to conventional steam cycle technology, are identified. The results show that in order for investment in the SNG biorefinery to be competitive to investment in electricity production in the DH system, biofuel certificates in the range of 24-42 EUR/MWh are needed. Electricity certificates are not a prerequisite for investment in gasification based CHP to be competitive to investment in conventional steam cycle CHP, given sufficiently high electricity prices. While the required biofuel policy support is relatively insensitive to variations in capital cost, the required electricity certificates show high sensitivity to variations in investment costs. It is concluded that the large capital commitment and strong dependency on policy instruments makes it necessary that DH suppliers believe in the long-sightedness of future support policies, in order for investments in large-scale biomass gasification in DH systems to be realised.

Wabash River coal gasification repowering project -- first year operation experience

Energy Technology Data Exchange (ETDEWEB)

Troxclair, E.J. [Destec Energy, Inc., Houston, TX (United States); Stultz, J. [PSI Energy, Inc., West Terre Haute, IN (United States)

1997-12-31

The Wabash River Coal Gasification Repowering Project (WRCGRP), a joint venture between Destec Energy, Inc. and PSI Energy, Inc., began commercial operation in November of 1995. The Project, selected by the United States Department of Energy (DOE) under the Clean Coal Program (Round IV) represents the largest operating coal gasification combined cycle plant in the world. This Demonstration Project has allowed PSI Energy to repower a 1950`s vintage steam turbine and install a new syngas fired combustion turbine to provide 262 MW (net) of electricity in a clean, efficient manner in a commercial utility setting while utilizing locally mined high sulfur Indiana bituminous coal. In doing so, the Project is also demonstrating some novel technology while advancing the commercialization of integrated coal gasification combined cycle technology. This paper discusses the first year operation experience of the Wabash Project, focusing on the progress towards achievement of the demonstration objectives.

Degradation of TBC Systems in Environments Relevant to Advanced Gas Turbines for IGCC Systems

Energy Technology Data Exchange (ETDEWEB)

Gleeson, Brian [Univ. of Pittsburgh, PA (United States)

2014-09-30

Air plasma sprayed (APS) thermal barrier coatings (TBCs) are used to provide thermal insulation for the hottest components in gas turbines. Zirconia stabilized with 7wt% yttria (7YSZ) is the most common ceramic top coat used for turbine blades. The 7YSZ coating can be degraded from the buildup of fly-ash deposits created in the power-generation process. Fly ash from an integrated gasification combined cycle (IGCC) system can result from coal-based syngas. TBCs are also exposed to harsh gas environments containing CO₂, SO₂, and steam. Degradation from the combined effects of fly ash and harsh gas atmospheres has the potential to severely limit TBC lifetimes. The main objective of this study was to use lab-scale testing to systematically elucidate the interplay between prototypical deposit chemistries (i.e., ash and its constituents, K₂SO₄, and FeS) and environmental oxidants (i.e., O₂, H₂O and CO₂) on the degradation behavior of advanced TBC systems. Several mechanisms of early TBC failure were identified, as were the specific fly-ash constituents responsible for degradation. The reactivity of MCrAlY bondcoats used in TBC systems was also investigated. The specific roles of oxide and sulfate components were assessed, together with the complex interplay between gas composition, deposit chemistry and alloy reactivity. Bondcoat composition design strategies to mitigate corrosion were established, particularly with regard to controlling phase constitution and the amount of reactive elements the bondcoat contains in order to achieve optimal corrosion resistance.

Integrated bioenergy conversion concepts for small scale gasification power systems

Science.gov (United States)

Aldas, Rizaldo Elauria

Thermal and biological gasification are promising technologies for addressing the emerging concerns in biomass-based renewable energy, environmental protection and waste management. However, technical barriers such as feedstock quality limitations, tars, and high NOx emissions from biogas fueled engines impact their full utilization and make them suffer at the small scale from the need to purify the raw gas for most downstream processes, including power generation other than direct boiler use. The two separate gasification technologies may be integrated to better address the issues of power generation and waste management and to complement some of each technologies' limitations. This research project investigated the technical feasibility of an integrated thermal and biological gasification concept for parameters critical to appropriately matching an anaerobic digester with a biomass gasifier. Specific studies investigated the thermal gasification characteristics of selected feedstocks in four fixed-bed gasification experiments: (1) updraft gasification of rice hull, (2) indirect-heated gasification of rice hull, (3) updraft gasification of Athel wood, and (4) downdraft gasification of Athel and Eucalyptus woods. The effects of tars and other components of producer gas on anaerobic digestion at mesophilic temperature of 36°C and the biodegradation potentials and soil carbon mineralization of gasification tars during short-term aerobic incubation at 27.5°C were also examined. Experiments brought out the ranges in performance and quality and quantity of gasification products under different operating conditions and showed that within the conditions considered in the study, these gasification products did not adversely impact the overall digester performance. Short-term aerobic incubation demonstrated variable impacts on carbon mineralization depending on tar and soil conditions. Although tars exhibited low biodegradation indices, degradation may be improved if the

Update of progress for Phase II of B&W`s advanced coal-fired low-emission boiler system

Energy Technology Data Exchange (ETDEWEB)

McDonald, D.K. [Babcock & Wilcox, Barberton, OH (United States); Madden, D.A.; Rodgers, L.W. [Babcock & Wilcox, Alliance, OH (United States)] [and others

1995-11-01

Over the past five years, advances in emission control techniques at reduced costs and auxiliary power requirements coupled with significant improvements in steam turbine and cycle design have significantly altered the governing criteria by which advanced technologies have been compared. With these advances, it is clear that pulverized coal technology will continue to be competitive in both cost and performance with other advanced technologies such as Integrated Gasification Combined Cycle (IGCC) or first generation Pressurized Fluidized Bed Combustion (PFBC) technologies for at least the next decade. In the early 1990`s it appeared that if IGCC and PFBC could achieve costs comparable to conventional pulverized coal plants, their significantly reduced NO{sub x} and SO{sub 2} emissions would make them more attractive. A comparison of current emission control capabilities shows that all three technologies can already achieve similarly low emissions levels.

Amine-based post-combustion CO2 capture in air-blown IGCC systems with cold and hot gas clean-up

International Nuclear Information System (INIS)

Giuffrida, A.; Bonalumi, D.; Lozza, G.

2013-01-01

Highlights: • Hot fuel gas clean-up is a very favorable technology for IGCC concepts. • IGCC net efficiency reduces to 41.5% when realizing post-combustion CO 2 capture. • Complex IGCC layouts are necessary if exhaust gas recirculation is realized. • IGCC performance does not significantly vary with exhaust gas recirculation. - Abstract: This paper focuses on the thermodynamic performance of air-blown IGCC systems with post-combustion CO 2 capture by chemical absorption. Two IGCC technologies are investigated in order to evaluate two different strategies of coal-derived gas clean-up. After outlining the layouts of two power plants, the first with conventional cold gas clean-up and the second with hot gas clean-up, attention is paid to the CO 2 capture station and to issues related to exhaust gas recirculation in combined cycles. The results highlight that significant improvements in IGCC performance are possible if hot coal-derived gas clean-up is realized before the syngas fuels the combustion turbine, so the energy cost of CO 2 removal in an amine-based post-combustion mode is less strong. In particular, IGCC net efficiency as high as 41.5% is calculated, showing an interesting potential if compared to the one of IGCC systems with pre-combustion CO 2 capture. Thermodynamic effects of exhaust gas recirculation are investigated as well, even though IGCC performance does not significantly vary against a more complicated plant layout

BIOMASS GASIFICATION AND POWER GENERATION USING ADVANCED GAS TURBINE SYSTEMS

Energy Technology Data Exchange (ETDEWEB)

David Liscinsky

2002-10-20

A multidisciplined team led by the United Technologies Research Center (UTRC) and consisting of Pratt & Whitney Power Systems (PWPS), the University of North Dakota Energy & Environmental Research Center (EERC), KraftWork Systems, Inc. (kWS), and the Connecticut Resource Recovery Authority (CRRA) has evaluated a variety of gasified biomass fuels, integrated into advanced gas turbine-based power systems. The team has concluded that a biomass integrated gasification combined-cycle (BIGCC) plant with an overall integrated system efficiency of 45% (HHV) at emission levels of less than half of New Source Performance Standards (NSPS) is technically and economically feasible. The higher process efficiency in itself reduces consumption of premium fuels currently used for power generation including those from foreign sources. In addition, the advanced gasification process can be used to generate fuels and chemicals, such as low-cost hydrogen and syngas for chemical synthesis, as well as baseload power. The conceptual design of the plant consists of an air-blown circulating fluidized-bed Advanced Transport Gasifier and a PWPS FT8 TwinPac{trademark} aeroderivative gas turbine operated in combined cycle to produce {approx}80 MWe. This system uses advanced technology commercial products in combination with components in advanced development or demonstration stages, thereby maximizing the opportunity for early implementation. The biofueled power system was found to have a levelized cost of electricity competitive with other new power system alternatives including larger scale natural gas combined cycles. The key elements are: (1) An Advanced Transport Gasifier (ATG) circulating fluid-bed gasifier having wide fuel flexibility and high gasification efficiency; (2) An FT8 TwinPac{trademark}-based combined cycle of approximately 80 MWe; (3) Sustainable biomass primary fuel source at low cost and potentially widespread availability-refuse-derived fuel (RDF); (4) An overall integrated

Air emission control in a modern industrial gasification-cogeneration plant

International Nuclear Information System (INIS)

Bifulco, S.; Panico, A.

2001-01-01

The present paper reports the study technology and environmental of new industry integrated gasification - combined cycle - in Priolo Gargallo area at Siracusa. The analysis shows as the suggested industry waste strategy would bring about benefits on both the environmental and economic view points [it

Advanced energy production based on fossil and renewable fuels; Energiantuotannon tehostaminen fossiilisiin ja uusiutuviin polttoaineisiin perustuvassa energiantuotannossa

Energy Technology Data Exchange (ETDEWEB)

Hepola, J.; Kurkela, E. [VTT Processes, Espoo (Finland)

2002-07-01

The objects of this survey were gasification and combustion techniques, coproduction alternatives of energy, fuels and chemicals, as well as high-temperature fuel cells and hybrid fuel cell systems. The potential and market outlook of pressurised fluidised-bed combustion have been declined, i.a., due to the good competitivity of natural gas combined-cycle technology, tightening emission standards, and the development outlook for gasification combined-cycle technology. Development of a combined-cycle power plant process based on pressurised pulverised combustion of coal is still at an initial stage. The oxygen based IGCC plants in the world have so far been demonstration plants. The IGCC technology is expected to commercialise first in residual oil gasification applications integrated to oil refineries and then in coal powered condensed power plants. In addition, one biomass-based IGCC plant has been constructed. This process is so called simplified IGCC, utilising pressurised air blown gasification and hot gas cleaning. The test trials of this plant were completed in 1999. The process is technically feasible also for large-scale demonstration. Gasification technology has also been developed for black liquor. The ChemRec black liquor gasification process is technically the most advanced process at the moment. The atmospheric process has been demonstrated and the pressurised process demonstration is about to start in Sweden and in USA. In utilising biomass fuels or black liquor, the IGCC process offers the possibility to significantly increase the ratio of electrical power to thermal power with combined cycle. Synthesis gas produced by gasification technology can be used for producing different gaseous or liquid fuels and chemicals and for energy production. In a flexible use of feedstocks and products this coproduction method offers a significantly more feasible alternative to present energy production plants. There are several projects underway in the United States

Technical, environmental, and economic assessment of deploying advanced coal power technologies in the Chinese context

International Nuclear Information System (INIS)

Zhao Lifeng; Xiao Yunhan; Gallagher, Kelly Sims; Wang Bo; Xu Xiang

2008-01-01

The goal of this study is to evaluate the technical, environmental, and economic dimensions of deploying advanced coal-fired power technologies in China. In particular, we estimate the differences in capital cost and overall cost of electricity (COE) for a variety of advanced coal-power technologies based on the technological and economic levels in 2006 in China. This paper explores the economic gaps between Integrated Gasification Combined Cycle (IGCC) and other advanced coal power technologies, and compares 12 different power plant configurations using advanced coal power technologies. Super critical (SC) and ultra super critical (USC) pulverized coal (PC) power generation technologies coupled with pollution control technologies can meet the emission requirements. These technologies are highly efficient, technically mature, and cost-effective. From the point of view of efficiency, SC and USC units are good choices for power industry. The net plant efficiency for IGCC has reached 45%, and it has the best environmental performance overall. The cost of IGCC is much higher, however, than that of other power generation technologies, so the development of IGCC is slow throughout the world. Incentive policies are needed if IGCC is to be deployed in China

Economic feasibility study of an electric generation project from bagasse gasification in a cuban sugar mill

International Nuclear Information System (INIS)

Torres Fernández, Alfredo; Almazán del Olmo, Oscar; Hernández, Bárbara

2015-01-01

Some solid fuels which are very pollutant and with low value could be transformed into a clean gas that could be used in many industrial applications for its physical properties and for being easy transported. Then, electricity generation is one of the most important applications. In this case, electricity could be generated, cleanly and efficiently, through the use of synthesis gas that replaces the natural gas in a combined cycle (Biomass Integrated Gasification Combined Cycle (BIGCC)).In this paper, we carry out an economic feasibility study of the project about the implementation of Biomass Integrated Gasification Combined Cycle (BIGCC) in a 10000 tc/d sugar mill from bagasse gasification in order to demonstrate, from the economic point of view, the possibility of investment in this kind of technology considering the current conditions of Cuban sugar industry.Later, a sensitivity analysis is presented to show first, the break-even point associated to the project and second, the variations of financial indicators due to changes on the total amount of investments, which is a very helpful element for making right decisions in the project investment process. (author)

Fiscal 1998 research report. Feasibility study on the CO{sub 2} reduction project by residue power generation at the oil refinery in China; 1998 nendo chosa hokokusho. Chugoku no seiyusho ni okeru zansa hatsuden ni yoru CO{sub 2} sakugen project ni kansuru F/S chosa

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

As a part of the basic research on joint project promotion, this feasibility study supposed introduction of IGCC (integrated gasification combined cycle) to Nanjing oil refinery of Jinling Petrochemical Corp. (JPC) in China, estimated the CO{sub 2} emission reduction effect by in-refinery efficient power generation using petroleum coke residue as fuel, and assessed the feasibility of the project together with a cost benefit. The feasibility study result showed the effectiveness of IGCC introduction to the oil refinery for reducing CO{sub 2} emissions, occupying the interest of JPC. However, Nanjing oil refinery already making a decision to adopt another system (BTG) answered that early adoption of this project is difficult. The feasibility study result also showed that efficient operation of IGCC is difficult because of lower generation efficiency of petroleum coke residue, and achievement of the supposed CO{sub 2} emission reduction effect and profitability is difficult. The project based on this feasibility study result is probably difficult to be realized. (NEDO)

Thermodynamic Alloy Design of High Strength and Toughness in 300 mm Thick Pressure Vessel Wall of 1.25Cr-0.5Mo Steel

Directory of Open Access Journals (Sweden)

Hye-sung Na

2018-01-01

Full Text Available In the 21st century, there is an increasing need for high-capacity, high-efficiency, and environmentally friendly power generation systems. The environmentally friendly integrated gasification combined-cycle (IGCC technology has received particular attention. IGCC pressure vessels require a high-temperature strength and creep strength exceeding those of existing pressure vessels because the operating temperature of the reactor is increased for improved capacity and efficiency. Therefore, high-pressure vessels with thicker walls than those in existing pressure vessels (≤200 mm must be designed. The primary focus of this research is the development of an IGCC pressure vessel with a fully bainitic structure in the middle portion of the 300 mm thick Cr-Mo steel walls. For this purpose, the effects of the alloy content and cooling rates on the ferrite precipitation and phase transformation behaviors were investigated using JMatPro modeling and thermodynamic calculation; the results were then optimized. Candidate alloys from the simulated results were tested experimentally.

CO2 Capture and Storage in Coal Gasification Projects

Science.gov (United States)

Rao, Anand B.; Phadke, Pranav C.

2017-07-01

concerns about climate change problem. Carbon Capture and Storage (CCS) is being considered as a promising carbon mitigation technology, especially for large point sources such as coal power plants. Gasification of coal helps in better utilization of this resource offering multiple advantages such as pollution prevention, product flexibility (syngas and hydrogen) and higher efficiency (combined cycle). It also enables the capture of CO2 prior to the combustion, from the fuel gas mixture, at relatively lesser cost as compared to the post-combustion CO2 capture. CCS in gasification projects is considered as a promising technology for cost-effective carbon mitigation. Although many projects (power and non-power) have been announced internationally, very few large-scale projects have actually come up. This paper looks at the various aspects of CCS applications in gasification projects, including the technical feasibility and economic viability and discusses an Indian perspective. Impacts of including CCS in gasification projects (e.g. IGCC plants) have been assessed using a simulation tool. Integrated Environmental Control Model (IECM) - a modelling framework to simulate power plants - has been used to estimate the implications of adding CCS units in IGCC plants, on their performance and costs.

Generating power at high efficiency combined cycle technology for sustainable energy production

CERN Document Server

Jeffs, E

2008-01-01

Combined cycle technology is used to generate power at one of the highest levels of efficiency of conventional power plants. It does this through primary generation from a gas turbine coupled with secondary generation from a steam turbine powered by primary exhaust heat. Generating power at high efficiency thoroughly charts the development and implementation of this technology in power plants and looks to the future of the technology, noting the advantages of the most important technical features - including gas turbines, steam generator, combined heat and power and integrated gasification com

Thermodynamic and economic analysis on geothermal integrated combined-cycle power plants

International Nuclear Information System (INIS)

Bettocchi, R.; Cantore, G.; Negri di Montenegro, G.; Gadda, E.

1992-01-01

This paper considers geothermal integrated power plants obtained matching a geothermal plant with, a two pressure level combined plant. The purpose of the paper is the evaluation of thermodynamic and economic aspects on geothermal integrated combined-cycle power plant and a comparison with conventional solutions. The results show that the integrated combined plant power is greater than the sum of combined cycle and geothermal plant powers considered separately and that the integrated plant can offer economic benefits reaching the 16% of the total capital required

Enhanced durability and reactivity for zinc ferrite desulfurization sorbent. Volume 1, Bench-scale testing and analysis

Energy Technology Data Exchange (ETDEWEB)

Jha, M.C.; Berggren, M.H.

1989-05-02

AMAX Research & Development Center (AMAX R&D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

Enhanced durability and reactivity for zinc ferrite desulfurization sorbent

Energy Technology Data Exchange (ETDEWEB)

Jha, M.C.; Berggren, M.H.

1989-05-02

AMAX Research Development Center (AMAX R D) has been investigating methods for enhancing the reactivity and durability of the zinc ferrite desulfurization sorbent. Zinc ferrite sorbents are intended for use in desulfurization of hot coal gas in integrated gasification combined cycle (IGCC) or molten carbonate fuel cell (MCFC) applications. For the present program, the reactivity of the sorbent may be defined as its sulfur sorption capacity at the breakthrough point and at saturation in a bench-scale, fixed-bed reactor. Durability may be defined as the ability of the sorbent to maintain important physical characteristics such As size, strength, and specific surface area during 10 cycles of sulfidation and oxidation.

Fuel flexibility within a carbon limited energy world

Energy Technology Data Exchange (ETDEWEB)

Jones, R.M.; Raddings, T.; Scholz, M. [GE Energy (United States)

2007-07-01

This paper focuses on technical aspects of Integrated Gasification Combined Cycles (IGCC) from a coal, pre-combustion perspective, now and towards the future, including gasification and hydrogen gas turbines. The advantages of gasification and pre-combustion fuel clean-up range from the potential to utilize various low cost feedstock, which can be converted into synthetic fuels, to providing a viable and secure alternative to natural gas. GE has delivered over 650 licensed gasification facilities operational in the field, 12 with solid feedstock and 25 utilizing shift reaction for hydrogen production and CO{sub 2} capture. The process for pre-combustion de-carbonisation of natural gas or syngas derived from coals will result in gas turbine fuels that consist of 90% or higher hydrogen content fuel. Over 25 GE heavy-duty gas turbines are operating presently, on a large variation of syngas fuels, ranging from B and E to F-class technologies. 7 refs., 15 figs.

Gasification : converting low value feedstocks to high value products

International Nuclear Information System (INIS)

Koppel, P.; Lorden, D.

2009-01-01

This presentation provided a historic overview of the gasification process and described the process chemistry of its two primary reactions, notably partial oxidation and steam reforming. The gasification process involves converting low value carbonaceous solid or liquid feeds to a synthetic gas by reacting the feed with oxygen and steam under high pressure and temperature conditions. Since the gasifier operates under a reducing environment instead of an oxidizing environment, mist sulphur is converted to hydrogen sulphide instead of sulphur dioxide. The gasification process also involves cleaning up synthetic gas and acid gas removal; recovery of conventional sulphur; and combustion or further processing of clean synthetic gas. This presentation also outlined secondary reactions such as methanation, water shift, and carbon formation. The negative effects of gasification were also discussed, with particular reference to syngas; metal carbonyls; soot; and slag. Other topics that were presented included world syngas production capacity by primary feedstock; operating IGCC projects; natural gas demand by oil sands supply and demand considerations; reasons for using the gasification process; gasifier feedstocks; and gasification products. The presentation concluded with a discussion of gasification licensors; gasification technologies; gasification experience; and the regulatory situation for greenhouse gas. Gasification has demonstrated excellent environmental performance with sulphur recovery greater than 99 per cent, depending on the the recovery process chosen. The opportunity also exists for carbon dioxide recovery. tabs., figs.

Pellet wood gasification boiler / Combination boiler. Market review. 7. ed.; Scheitholzvergaser-/Kombikessel. Marktuebersicht

Energy Technology Data Exchange (ETDEWEB)

Uth, Joern

2010-08-15

In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) report on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

Market review. Pellet wood gasification boiler / combination boiler. 8. ed.; Marktuebersicht. Scheitholzvergaser-/Kombikessel

Energy Technology Data Exchange (ETDEWEB)

Uth, Joern

2012-01-15

In the market review under consideration on pellet wood gasification boilers and combination boilers, the Federal Ministry of Food, Agriculture and Consumer Protection (Bonn, Federal Republic of Germany) reports on planning and installation of wood-fired heating systems, recommendations regarding to the technical assessment of boiler systems, buffers/combination boilers, prices of pellet wood gasification boilers, data sheets of the compared pellet wood gasification boilers, pellet wood combination boilers, prices of pellet wood combination boilers, data sheets of the compared pellet wood gasification boilers, list of providers.

ASPEN Plus simulation of coal integrated gasification combined blast furnace slag waste heat recovery system

International Nuclear Information System (INIS)

Duan, Wenjun; Yu, Qingbo; Wang, Kun; Qin, Qin; Hou, Limin; Yao, Xin; Wu, Tianwei

2015-01-01

Highlights: • An integrated system of coal gasification with slag waste heat recovery was proposed. • The goal of BF slag heat saving and emission reduction was achieved by this system. • The optimal parameters were obtained and the waste heat recovery rate reached 83.08%. • About 6.64 kmol/min syngas was produced when using one ton BF slag to provide energy. - Abstract: This article presented a model for the system of coal gasification with steam and blast furnace slag waste heat recovery by using the ASPEN Plus as the simulating and modeling tool. Constrained by mass and energy balance for the entire system, the model included the gasifier used to product syngas at the chemical equilibrium based on the Gibbs free energy minimization approach and the boiler used to recover the heat of the blast furnace slag (BF slag) and syngas. Two parameters of temperature and steam to coal ratio (S/C) were considered to account for their impacts on the Datong coal (DT coal) gasification process. The carbon gasification efficiency (CE), cold gasification efficiency (CGE), syngas product efficiency (PE) and the heating value of syngas produced by 1 kg pulverized coal (HV) were adopted as the indicators to examine the gasification performance. The optimal operating temperature and S/C were 800 °C and 1.5, respectively. At this condition, CE reached above 90% and the maximum values of the CGE, PE and HV were all obtained. Under the optimal operating conditions, 1000 kg/min BF slag, about 40.41 kg/min DT pulverized coal and 77.94 kg/min steam were fed into the gasifier and approximate 6.64 kmol/min syngas could be generated. Overall, the coal was converted to clean syngas by gasification reaction and the BF slag waste heat was also recovered effectively (reached up to 83.08%) in this system, achieving the objective of energy saving and emission reduction

The role of IGCC technology in power generation using low-rank coal

Energy Technology Data Exchange (ETDEWEB)

Juangjandee, Pipat

2010-09-15

Based on basic test results on the gasification rate of Mae Moh lignite coal. It was found that an IDGCC power plant is the most suitable for Mae Moh lignite. In conclusion, the future of an IDGCC power plant using low-rank coal in Mae Moh mine would hinge on the strictness of future air pollution control regulations including green-house gas emission and the constraint of Thailand's foreign currency reserves needed to import fuels, in addition to economic consideration. If and when it is necessary to overcome these obstacles, IGCC is one variable alternative power generation must consider.

Integrated Sensing & Controls for Coal Gasification - Development of Model-Based Controls for GE's Gasifier & Syngas Cooler. Topical Rerport for Phase III

Energy Technology Data Exchange (ETDEWEB)

Kumar, Aditya

2011-02-17

This Topical Report for the final Phase III of the program summarizes the results from the Task 3 of the program. In this task, the separately designed extended Kalman Filter (EKF) and model predictive controls (MPC) with ideal sensing, developed in Phase II, were integrated to achieve the overall sensing and control system for the gasification section of an IGCC plant. The EKF and MPC algorithms were updated and re-tuned to achieve closed-loop system stability as well as good steady-state and transient control response. In particular, the performance of the integrated EKF and MPC solution was tested extensively through multiple simulation studies to achieve improved steady-state as well as transient performance, with coal as well as coal-petcoke blended fuel, in the presence of unknown modeling errors as well as sensor errors (noise and bias). The simulation studies demonstrated significant improvements in steady state and transient operation performance, similar to that achieved by MPC with ideal sensors in Phase II of the program.

Siemens fuel gasification technology for the Canadian oil sands industry

Energy Technology Data Exchange (ETDEWEB)

Morehead, H. [Siemens Energy Inc., Orlando, FL (United States). IGCC and Gasification Sales and Marketing

2010-07-01

The Siemens fuel gasification (SFG) technology can be used to gasify a range of feedstocks, including petcoke, hard coal, lignite, and low-ranking fuels such as biomass and refinery residuals. The technology has recently been applied to a number of projects over the last 3 years. This paper discussed some of the issues related to the technology and it's use at a start-up facility in China. Five entrained-flow gasifiers with a thermal capacity of 500 MW are being installed at a coal gasification plant in northwestern China. The technology's use in hydrogen, steam and power production applications for the oil sands industry was also discussed. Issues related to feedstock quality, process characteristics, and equipment requirements for commercial gasifier systems were reviewed. The paper concluded by observing that improvements in gasification technology will make coal and petcoke gasification feasible options for power generation. IGCC is the most advanced and cost-effective technology for reducing emissions from coal-fired power plants. Gasification-based plants are also able to capture carbon dioxide (CO{sub 2}) for storage and sequestration. Details of the Siemens gasification test center in Germany were also included. 1 tab., 4 figs.

Thermodynamic and Thermoeconomic investigation of an Integrated Gasification SOFC and Stirling Engine

DEFF Research Database (Denmark)

Rokni, Masoud

2013-01-01

Thermodynamic and thermoeconomic investigation of a small scale Integrated Gasification Solid Oxide Fuel Cell (SOFC) and Stirling engine for combined heat and power (CHP) with a net electric capacity of 120kW have been performed. Woodchips are used as gasification feedstock to produce syngas which......-product and the cost of hot water was found to be 0.0214$/kWh. When compared to other renewable systems at similar scale, it shows that if both SOFC and Stirling engine technology emerges enter commercialization phase, then they can deliver electricity at a cost rate which is competitive with corresponding renewable...

Biomass gasification integrated with a solid oxide fuel cell and Stirling engine

DEFF Research Database (Denmark)

Rokni, Masoud

2014-01-01

An integrated gasification solid oxide fuel cell (SOFC) and Stirling engine for combined heat and power application is analyzed. The target for electricity production is 120 kW. Woodchips are used as gasification feedstock to produce syngas, which is then used to feed the SOFC stacks...... for electricity production. Unreacted hydrocarbons remaining after the SOFC are burned in a catalytic burner, and the hot off-gases from the burner are recovered in a Stirling engine for electricity and heat production. Domestic hot water is used as a heat sink for the Stirling engine. A complete balance...

Removal of dust from flue gas at elevated temperatures and pressures. Roeggasrensning for stoev ved hoej temperatur og hoejt tryk

Energy Technology Data Exchange (ETDEWEB)

Nielsen, D. V.; Rasmussen, J.

1989-06-15

Several new coal-based power generation systems are now ready for commercial application. Especially Integrated coal Gasification with combined Cycle (IGCC) and pressurized Fluidized Bed Combustion possess the potential for reducing emissions of SOx, NOx and particulates compared to conventional technology. In addition to this a decrease in heat-rate is possible. However, the decrease in heat-rate is dependant on the temperature of which the removal of particulated and gaseous pollutants takes place. Using state-of-the-art technology this temperature is 25-40 deg. C, but the efficiency improvement will only be substantial if the temperature can be raised to 400-500 deg. C or more. The coal gasification, which is the heart of an IGCC-system, can be caried out in a number of ways. Since the hot gas clean-up equipment (HGCU) to some extent is dependant on the gasification technology used, a description of the leading coal gasification systems is given. It is concluded that special interest should be given to gasifiers of the entrained flow type. The aim is to develope a HGCU-system for the removal of gaseous pollutants as well as particulate matter. The operating principles and stage of development of the competing technologies for dust removal at high temperature and pressure are described. Special attention is paid to the electrostatic precipitator, and possible solutions to problems related ot this technology are given. (AB) 165 refs.

Dynamic simulation of operating cases and malfunctions of an IGCC power plant system

Energy Technology Data Exchange (ETDEWEB)

Koch, I.; Hannemann, F. [Siemens AG, Power Generation (KWU), Erlangen (Germany); Hoffmann, U. [Technische Univ. Clausthal, Clausthal-Zellerfeld (Germany). Inst. fuer Chemische Verfahrenstechnik

1999-07-01

Fully integrated IGCC plants consist of several units. This novel integration of various plant systems places stiff new requirements on power plant design, as prediction of operating and faulted behavior is made more difficult by many different interactions. This is especially the case for the gas turbine fuel system in an IGCC power plant, as it affects and is affected by all of the other major plant systems. (orig.)

Refuse Derived Fuel (RDF) production and gasification in a pilot plant integrated with an Otto cycle ICE through Aspen plus™ modelling: Thermodynamic and economic viability.

Science.gov (United States)

Násner, Albany Milena Lozano; Lora, Electo Eduardo Silva; Palacio, José Carlos Escobar; Rocha, Mateus Henrique; Restrepo, Julian Camilo; Venturini, Osvaldo José; Ratner, Albert

2017-11-01

This work deals with the development of a Refuse Derived Fuel (RDF) gasification pilot plant using air as a gasification agent. A downdraft fixed bed reactor is integrated with an Otto cycle Internal Combustion Engine (ICE). Modelling was carried out using the Aspen Plus™ software to predict the ideal operational conditions for maximum efficiency. Thermodynamics package used in the simulation comprised the Non-Random Two-Liquid (NRTL) model and the Hayden-O'Connell (HOC) equation of state. As expected, the results indicated that the Equivalence Ratio (ER) has a direct influence over the gasification temperature and the composition of the Raw Produced Gas (RPG), and effects of ER over the Lower Heating Value (LHV) and Cold Gasification Efficiency (CGE) of the RPG are also discussed. A maximum CGE efficiency of 57-60% was reached for ER values between 0.25 and 0.3, also an average reactor temperature values in the range of 680-700°C, with a peak LHV of 5.8MJ/Nm 3 . RPG was burned in an ICE, reaching an electrical power of 50kW el . The economic assessment of the pilot plant implementation was also performed, showing the project is feasible, with power above 120kW el with an initial investment of approximately US$ 300,000. Copyright © 2017 Elsevier Ltd. All rights reserved.

Optimised heat recovery steam generators for integrated solar combined cycle plants

Science.gov (United States)

Peterseim, Jürgen H.; Huschka, Karsten

2017-06-01

The cost of concentrating solar power (CSP) plants is decreasing but, due to the cost differences and the currently limited value of energy storage, implementation of new facilities is still slow compared to photovoltaic systems. One recognized option to lower cost instantly is the hybridization of CSP with other energy sources, such as natural gas or biomass. Various references exist for the combination of CSP with natural gas in combined cycle plants, also known as Integrated Solar Combined Cycle (ISCC) plants. One problem with current ISCC concepts is the so called ISCC crisis, which occurs when CSP is not contributing and cycle efficiency falls below efficiency levels of solely natural gas only fired combined cycle plants. This paper analyses current ISCC concepts and compares them with two optimised designs. The comparison is based on a Kuraymat type ISCC plant and shows that cycle optimization enables a net capacity increase of 1.4% and additional daily generation of up to 7.9%. The specific investment of the optimised Integrated Solar Combined Cycle plant results in a 0.4% cost increase, which is below the additional net capacity and daily generation increase.

Frontier technologies to improve efficiency

International Nuclear Information System (INIS)

Kalhammer, F.R.

1992-01-01

The author discusses conservation technology to improve the efficiency of energy production. Although coal is seen as the largest source of fuel for producing electricity until the year 2040, the heating value of coal is expected to be increased by using Integrated Gasification Combined Cycle (IGCC) technology. Use of fuel cells to produce electricity will be a viable option only if costs can be reduced to make the technology competitive. By coupling IGCC with fuel cells it may be possible to increase total conversion efficiency of coal to electricity at 50%. Photovoltaics technology is more likely to be used in developing countries. Electric utilities target power electronics, lighting fixtures, heat pumps, plasma processing, freeze concentration and application of superconductivity as electricity end use technologies that have the most potential for efficiency improvement. The impact of these technologies in coping with the greenhouse effect was not addressed

The BGL coal gasification process - development status, operational experience and potential applications

Energy Technology Data Exchange (ETDEWEB)

Williams, A.R.; Brown, D.J.; H. Hirschfelder [Advantica Technologies Ltd., Loughborough (United Kingdom)

2006-07-01

The BGL gasifier's fixed bed mode of operation makes for significant operational differences to the various entrained flow bed gasification processes currently available, whilst the slagging lower half offers considerable advantages over older processes in terms of efficiency and steam usage. This paper reviews operating experience of the BGL process on a variety of feedstocks and presents economic and technical assessments of the application of the BGL gasifier for IGCC, Syngas and SNG applications under current market conditions. Finally there a survey of the status of new BGL gasification projects and the scope of the current BGL technology is offering. 2 figs., 3 tabs., 2 photos.

Thermodynamic comparison of the FICFB and Viking gasification concepts

International Nuclear Information System (INIS)

Gassner, Martin; Marechal, Francois

2009-01-01

Two biomass gasification concepts, i.e. indirectly heated, fast internally circulating fluidised bed (FICFB) gasification with steam as gasifying agent and two-stage, directly heated, fixed bed Viking gasification are compared with respect to their performance as gas generators. Based on adjusted equilibrium equations, the gas composition and the energy requirements for gasification are accurately modelled. Overall energy balances are assessed by an energy integration with the heat cascade concept and considering energy recovery in a steam Rankine cycle. A detailed inventory of energy and exergy losses of the different process sections is presented and potential process improvements due to a better utility choice or feed pretreatment like drying or pyrolysis are discussed. While Viking gasification performs better as an isolated gas generator than state-of-the-art FICFB gasification, there is large potential for improvement of the FICFB system. Furthermore, a concluding analysis of the gasification systems in an integrated plant for synthetic natural gas production shows that FICFB gasification is more suitable overall due to a more advantageous energy conversion related to the producer gas composition.

Modeling technological learning and its application for clean coal technologies in Japan

International Nuclear Information System (INIS)

Nakata, Toshihiko; Sato, Takemi; Wang, Hao; Kusunoki, Tomoya; Furubayashi, Takaaki

2011-01-01

Estimating technological progress of emerging technologies such as renewables and clean coal technologies becomes important for designing low carbon energy systems in future and drawing effective energy policies. Learning curve is an analytical approach for describing the decline rate of cost and production caused by technological progress as well as learning. In the study, a bottom-up energy-economic model including an endogenous technological learning function has been designed. The model deals with technological learning in energy conversion technologies and its spillover effect. It is applied as a feasibility study of clean coal technologies such as IGCC (Integrated Coal Gasification Combined Cycle) and IGFC (Integrated Coal Gasification Fuel Cell System) in Japan. As the results of analysis, it is found that technological progress by learning has a positive impact on the penetration of clean coal technologies in the electricity market, and the learning model has a potential for assessing upcoming technologies in future.

Municipal Solid Waste Gasification Plant Integrated With SOFC and Gas Turbine

DEFF Research Database (Denmark)

Bellomare, Filippo; Rokni, Masoud

2012-01-01

An interesting source of producing energy with low pollutants emission and reduced environmental impact are the biomasses; particularly using Municipal Solid Waste (MSW) as fuel, can be a competitive solution not only to produce energy with negligible costs but also to decrease the storage...... in landfills. A Municipal Solid Waste Gasification Plant Integrated with Solid Oxide Fuel Cell (SOFC) and Gas Turbine (GT) has been studied and the plant is called IGSG (Integrated Gasification SOFC and GT). Gasification plant is fed by MSW to produce syngas by which the anode side of a SOFC is fed wherein...

Air toxics emission from an IGCC process

Energy Technology Data Exchange (ETDEWEB)

Mojtahedi, W; Hovath, A [Carbona Inc, Helsinki (Finland); Hinderson, A [Vattenfall Utveckling (Sweden); Nykaenen, J; Hoffren, H [Imatran Voima Oy, Vantaa (Finland); Nieminen, M; Kurkela, E [VTT, Espoo (Finland)

1997-10-01

The emissions of 12 toxic trace element from a coal-fired IGCC plant were calculated based on thermodynamic equilibrium in the gas phase and some of the results published. The theoretical calculations were extended to include some other fuels as well as mixture of some of these fuels. The combustion of the product gas in the gas turbine is also considered. These simulations correspond to gasification of the fuel at 850-1050 deg C (depending on the fuel) and 1823 bar pressure. The gas composition was taken from the measured data as far as possible. In the absence of experimental data, a computer code developed for the U-Gas gasifier was used to determine the fuel gas composition. The gas was then cooled to 550 deg C in the gas cooler and filtered at this same temperature and burned in the gas turbine with an air ratio of 3.2. The results of these simulations are compared with the measured data of an experimental program designed to measure the emissions of a few selected trace elements from a 15 MW,h pressurized fluidized bed gasification pilot plant. The pilot plant was equipped with an advanced hot gas cleanup train which includes a two fluidized-bed reactor system for high-temperature, high-pressure external sulfur removal and a filtration unit housing porous, rigid ceramic candle filters. The trace element concentrations in the fuel, bottom ash, and filter ash are determined and the results compared with EPA regulatory levels

Thermodynamic Analysis of a Woodchips Gasification Integrated with Solid Oxide Fuel Cell and Stirling Engine

DEFF Research Database (Denmark)

Rokni, Masoud

2013-01-01

Integrated gasification Solid Oxide Fuel Cell (SOFC) and Stirling engine for combined heat and power application is analysed. The target for electricity production is 120 kW. Woodchips are used as gasification feedstock to produce syngas which is utilized for feeding the SOFC stacks for electricity...... and suggested. Thermodynamic analysis shows that a thermal efficiency of 42.4% based on LHV (lower heating value) can be achieved. Different parameter studies are performed to analysis system behaviour under different conditions. The analysis show that increasing fuel mass flow from the design point results...

Experimental study on the gasification characteristics of coal and orimulsion in 0.5 T/D gasifier

Energy Technology Data Exchange (ETDEWEB)

Park, Ho Young; Kim, Jong Young; An, Dal Hong; Park, Tae Jun [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

1995-12-31

For the construction of commercial plant for IGCC imported from aboard in near future, it is aimed to get gasification data, practice the gasification design capability, and develop a fundamental key technology through the experiments for different kinds of coals (Datong, Roto, Alaska) by 0.5 T/D gasifier. We performed the experiments for physical properties and reactivities on selected coals by means of Drop Tube Reactor, numerical analysis for the reactor. Throughout the characteristic studies of orimulsion gasification, feasibility studies for orimulsion gasification as a fuel for power plant be performed. With the six experiment runs for the coal gasifier, several problems were found to remedy. After remedies, the gasifier could run at good operating conditions maintaining with 200% design feed rate over 1200-1550 degree. The third and fourth gasification runs with Roto were satisfactorily completed, during which gross heating values from produced gas were 7200-8200 Kcal/Nm{sup 3}. (author). 118 refs., 145 figs.

Experimental study on the gasification characteristics of coal and orimulsion in 0.5 T/D gasifier

Energy Technology Data Exchange (ETDEWEB)

Park, Ho Young; Kim, Jong Young; An, Dal Hong; Park, Tae Jun [Korea Electric Power Corp. (KEPCO), Taejon (Korea, Republic of). Research Center

1996-12-31

For the construction of commercial plant for IGCC imported from aboard in near future, it is aimed to get gasification data, practice the gasification design capability, and develop a fundamental key technology through the experiments for different kinds of coals (Datong, Roto, Alaska) by 0.5 T/D gasifier. We performed the experiments for physical properties and reactivities on selected coals by means of Drop Tube Reactor, numerical analysis for the reactor. Throughout the characteristic studies of orimulsion gasification, feasibility studies for orimulsion gasification as a fuel for power plant be performed. With the six experiment runs for the coal gasifier, several problems were found to remedy. After remedies, the gasifier could run at good operating conditions maintaining with 200% design feed rate over 1200-1550 degree. The third and fourth gasification runs with Roto were satisfactorily completed, during which gross heating values from produced gas were 7200-8200 Kcal/Nm{sup 3}. (author). 118 refs., 145 figs.

Feasibility study on combining anaerobic digestion and biomass gasification to increase the production of biomethane

International Nuclear Information System (INIS)

Li, Hailong; Larsson, Eva; Thorin, Eva; Dahlquist, Erik; Yu, Xinhai

2015-01-01

Highlights: • Anaerobic digestion and biomass gasification are integrated. • The novel concept can produce much more biomethane. • The novel concept can improve the exergy efficiency. • The novel concept demonstrates a big potential of income increase. - Abstract: There is a rapid growing interest in using biomethane as fuel for transport applications. A new concept is proposed to combine anaerobic digestion and biomass gasification to produce biomethane. H 2 is separated from the syngas generated by biomass gasification in a membrane system, and then is used to upgrade raw biogas from anaerobic digestion. Simulations have been conducted based on the real operation data of one full scale biogas plant and one full scale biomass gasification plant in order to investigate the feasibility of the new concept. Results show that although less power and heat are generated compared to the gasification plant, which results in a lower overall efficiency, much more biomethane can be produced than the biogas plant; and the new concept can achieve a higher exergy efficiency. Due to the increasing price of biomethane, the novel concept demonstrates a big potential of income increase. For example, at a biomethane price of 12.74SEK/kg, the annual income can be increased by 5.3% compared to the total income of the biogas and gasification plant

Biomass gasification integrated with a solid oxide fuel cell and Stirling engine

International Nuclear Information System (INIS)

Rokni, Masoud

2014-01-01

An integrated gasification solid oxide fuel cell (SOFC) and Stirling engine for combined heat and power application is analyzed. The target for electricity production is 120 kW. Woodchips are used as gasification feedstock to produce syngas, which is then used to feed the SOFC stacks for electricity production. Unreacted hydrocarbons remaining after the SOFC are burned in a catalytic burner, and the hot off-gases from the burner are recovered in a Stirling engine for electricity and heat production. Domestic hot water is used as a heat sink for the Stirling engine. A complete balance-of-plant is designed and suggested. Thermodynamic analysis shows that a thermal efficiency of 42.4% based on the lower heating value (LHV) can be achieved if all input parameters are selected conservatively. Different parameter studies are performed to analyze the system behavior under different conditions. The analysis shows that the decreasing number of stacks from a design viewpoint, indicating that plant efficiency decreases but power production remains nearly unchanged. Furthermore, the analysis shows that there is an optimum value for the utilization factor of the SOFC for the suggested plant design with the suggested input parameters. This optimum value is approximately 65%, which is a rather modest value for SOFC. In addition, introducing a methanator increases plant efficiency slightly. If SOFC operating temperature decreases due to new technology then plant efficiency will slightly be increased. Decreasing gasifier temperature, which cannot be controlled, causes the plant efficiency to increase also. - Highlights: • Design of integrated gasification with solid oxide fuel and Stirling engine. • Important plant parameters study. • Plant running on biomass with and without methanator. • Thermodynamics of integrated gasification SOFC-Stirling engine plants

Coal gasification integration with solid oxide fuel cell and chemical looping combustion for high-efficiency power generation with inherent CO2 capture

International Nuclear Information System (INIS)

Chen, Shiyi; Lior, Noam; Xiang, Wenguo

2015-01-01

Highlights: • A novel power system integrating coal gasification with SOFC and chemical looping combustion. • The plant net power efficiency reaches 49.8% with complete CO 2 separation. • Energy and exergy analysis of the entire plant is conducted. • Sensitivity analysis shows a nearly constant power output when SOFC temperature and pressure vary. • NiO oxygen carrier shows higher plant efficiency than using Fe 2 O 3 and CuO. - Abstract: Since solid oxide fuel cells (SOFC) produce electricity with high energy conversion efficiency, and chemical looping combustion (CLC) is a process for fuel conversion with inherent CO 2 separation, a novel combined cycle integrating coal gasification, solid oxide fuel cell, and chemical looping combustion was configured and analyzed. A thermodynamic analysis based on energy and exergy was performed to investigate the performance of the integrated system and its sensitivity to major operating parameters. The major findings include that (1) the plant net power efficiency reaches 49.8% with ∼100% CO 2 capture for SOFC at 900 °C, 15 bar, fuel utilization factor = 0.85, fuel reactor temperature = 900 °C and air reactor temperature = 950 °C, using NiO as the oxygen carrier in the CLC unit. (2) In this parameter neighborhood the fuel utilization factor, the SOFC temperature and SOFC pressure have small effects on the plant net power efficiency because changes in pressure and temperature that increase the power generation by the SOFC tend to decrease the power generation by the gas turbine and steam cycle, and v.v.; an advantage of this system characteristic is that it maintains a nearly constant power output even when the temperature and pressure vary. (3) The largest exergy loss is in the gasification process, followed by those in the CO 2 compression and the SOFC. (4) Compared with the CLC Fe 2 O 3 and CuO oxygen carriers, NiO results in higher plant net power efficiency. To the authors’ knowledge, this is the first

Survey report for fiscal 1981 of 3rd subcommittee of Coal Gasification Committee; 1981 nendo sekitan gasu ka iinkai dai 3 bukai chosa hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

1982-03-01

Survey and research are conducted to grasp the current status of the development of the coal gasification combined power cycle generation technology, in which the coal gasification technology and the combined power cycle generation technology are combined, and to clarify the relevant tasks to be discharged. The latest information on the coal gas direct combustion system and fuel cell system is also compiled into this report. Although coal is abundant all the world over, yet Japan has to import it. It is afraid that the coal to be imported will be diverse in property and that the use will increase of coal inferior in quality with much ash and moisture. As for gasification furnaces, efforts of development are concentrated on the fluidized bed type and entrained bed type, both of which will have to deal with various kinds of coal, to be large in capacity, high in gasification efficiency, and excellent in serviceability. As for cleaning-up systems, the dry type is advantageous in terms of thermal efficiency, but it needs to be verified for refining capacity and serviceability. When it comes to gas turbines, efforts need to be started at an early date for developing a high-temperature/high-pressure gas turbine which is fueled with coal gas. Since the development of an integrated coal gasification combined cycle power generation plant demands enormous amounts of funds, a check-and-review process is indispensable for each development stage. (NEDO)

Condensing species from flue gas in Puertollano gasification power plant, Spain

Energy Technology Data Exchange (ETDEWEB)

Oriol Font; Xavier Querol; Felica Plana; Pilar Coca; Silvia Burgos; Francisco Garcia Pena [Institute of Earth Sciences ' Jaume Almera' , Barcelona (Spain). Environmental Geology

2006-10-15

The occurrence and distribution of trace elements (Pb, Zn, As, Ge, Cd, Tl, Bi, Sn, and also Ni, Fe and V) in condensates arising from coal gasification was investigated through the study of samples physically deposited on the gas cooling system from the Puertollano IGCC 335 MW power plant. These highly metal enriched samples are suitable for a comprehensive evaluation of the mode of occurrence of these elements in IGCC fly ash. Pb, Zn, Ge, and Fe sulfides, Ni-Fe arsenides, Ge and V oxides as well as traces of K chloride and Pb, Zn and Fe sulfates were determined as the major bearing phases for these elements. Three condensation zones were differentiated as function of the condensation temperatures and metal content: 1. Pb zone (520-750{sup o}C), characterized by the dominance of galena (70-90% of the main crystalline phases), and by the condensation of pyrrhotite and nickeline. 2. Ge-Zn-Pb zone (520-470{sup o}C), with sphalerite and wurzite being the dominant crystalline phases (over 40%), and Ge compounds, GeS{sub 2} and GeO{sub 2}, reaching 30% of the bulk condensates. 3. Zn zone (300-400{sup o}C), characterized by the dominance of Zn sulfides (over 85% of the main crystalline phases). The results obtained from these highly metalliferous condensates show similar forms of occurrence for the studied elements to those obtained in the bulk Puertollano IGCC fly ash (by using XAFS spectroscopy), where the contents of these elements are much lower. Furthermore, the sequential condensation of sulfides during coal gasification is similar to that from volcanic fumaroles, and may thus promote a better understanding of volcanic deposits. 23 refs., 7 figs., 5 tabs.

Environmental life cycle assessment of high temperature nuclear fission and fusion biomass gasification plants

International Nuclear Information System (INIS)

Takeda, Shutaro; Sakurai, Shigeki; Kasada, Ryuta; Konishi, Satoshi

2017-01-01

The authors propose nuclear biomass gasification plant as an advancement of conventional gasification plants. Environmental impacts of both fission and fusion plants were assessed through life cycle assessment. The result suggested the reduction of green-house gas emissions would be as large as 85.9% from conventional plants, showing a potential for the sustainable future for both fission and fusion plants. (author)

Liquid CO₂/Coal Slurry for Feeding Low Rank Coal to Gasifiers

Energy Technology Data Exchange (ETDEWEB)

Marasigan, Jose [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Goldstein, Harvey [Electric Power Research Institute, Inc., Palo Alto, CA (United States); Dooher, John [Electric Power Research Institute, Inc., Palo Alto, CA (United States)

2013-09-30

This study investigates the practicality of using a liquid CO₂/coal slurry preparation and feed system for the E-Gas™ gasifier in an integrated gasification combined cycle (IGCC) electric power generation plant configuration. Liquid CO₂ has several property differences from water that make it attractive for the coal slurries used in coal gasification-based power plants. First, the viscosity of liquid CO₂ is much lower than water. This means it should take less energy to pump liquid CO₂ through a pipe compared to water. This also means that a higher solids concentration can be fed to the gasifier, which should decrease the heat requirement needed to vaporize the slurry. Second, the heat of vaporization of liquid CO₂ is about 80% lower than water. This means that less heat from the gasification reactions is needed to vaporize the slurry. This should result in less oxygen needed to achieve a given gasifier temperature. And third, the surface tension of liquid CO₂ is about 2 orders of magnitude lower than water, which should result in finer atomization of the liquid CO₂ slurry, faster reaction times between the oxygen and coal particles, and better carbon conversion at the same gasifier temperature. EPRI and others have recognized the potential that liquid CO₂ has in improving the performance of an IGCC plant and have previously conducted systemslevel analyses to evaluate this concept. These past studies have shown that a significant increase in IGCC performance can be achieved with liquid CO₂ over water with certain gasifiers. Although these previous analyses had produced some positive results, they were still based on various assumptions for liquid CO₂/coal slurry properties.

Pinon Pine power project nears start-up

Energy Technology Data Exchange (ETDEWEB)

Tatar, G.A. [Sierra Pacific Power Co., Reno, NV (United States); Gonzalez, M. [Foster Wheeler USA Corp., Clinton, NJ (United States); Mathur, G.K. [M.W. Kellogg Co., Houston, TX (United States)

1997-12-31

The IGCC facility being built by Sierra Pacific Power Company (SPPCo) at their Tracy Station in Nevada is one of three IGCC facilities being cost-shared by the US Department of Energy (DOE) under their Clean Coal Technology Program. The specific technology to be demonstrated in SPPCo`s Round Four Project, known as the Pinon Pine IGCC Project, includes the KRW air blown pressurized fluidized bed gasification process with hot gas cleanup coupled with a combined cycle facility based on a new GE 6FA gas turbine. Construction of the 100 MW IGCC facility began in February 1995 and the first firing of the gas turbine occurred as scheduled on August 15, 1996 with natural gas. Mechanical completion of the gasifier and other outstanding work is due in January 1997. Following the startup of the plant, the project will enter a 42 month operating and testing period during which low sulfur western and high sulfur eastern or midwestern coals will be processed.

Gasification processes old and new: a basic review of the major technologies

International Nuclear Information System (INIS)

Breault, R. W.

2010-01-01

This paper has been put together to provide a single source document that not only reviews the historical development of gasification but also compares the process to combustion. It also provides a short discussion on integrated gasification and combined cycle processes. The major focus of the paper is to describe the twelve major gasifiers being marketed today. Some of these are already fully developed while others are in various stages of development. The hydrodynamics and kinetics of each are reviewed along with the most likely gas composition from each of the technologies when using a variety of fuels under different conditions from air blown to oxygen blown and atmospheric pressure to several atmospheres. (author)

Fiscal 1995 achievement report. Development of entrained bed coal gasification power plant (Part 5 - Surveys and studies of demonstration plant); 1995 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 5. Jissho plant ni kansuru chosa kenkyu hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-03-01

Surveys and studies were conducted concerning a demonstration plant for establishing the technology of integrated coal gasification combined cycle, and the fiscal 1995 results are compiled. In this fiscal year, a demonstration plant conceptual design was prepared for assuring smooth transition from a pilot plant to a commercial plant. The design followed the system employed at the Nakoso pilot plant for its gasification power generation. It was decided that the gasification furnace be of the air-blown (oxygen enriched) 2-stage entrained bed type, that the desulfurization system be of the dry type 2-stage fluidized bed type, the dedusting system be of the dry type granular bed type (moving bed type), that the combined cycle power facility be derived from the commercialized gas turbine, and that the cycle of the steam system agree with the integrated coal gasification combined cycle system now under discussion. Studies were made, which covered heat efficiency (generating end/sending end), heat/matter balance, process flow, gas turbine/steam system optimization, comparison in performance with a pilot plant with its dimensions increased, estimation of the performance of each of the facilities, estimation of the construction cost, calculation of the generation cost, environmental friendliness, operating characteristics, acceptable coal types, and the like. (NEDO)

Biomass gasification systems for residential application: An integrated simulation approach

International Nuclear Information System (INIS)

Prando, Dario; Patuzzi, Francesco; Pernigotto, Giovanni; Gasparella, Andrea; Baratieri, Marco

2014-01-01

The energy policy of the European member States is promoting high-efficiency cogeneration systems by means of the European directive 2012/27/EU. Particular facilitations have been implemented for the small-scale and micro-cogeneration units. Furthermore, the directive 2010/31/EU promotes the improvement of energy performance of buildings and use of energy from renewable sources for the building sector. In this scenario, systems based on gasification are considered a promising technological solution when dealing with biomass and small scale systems. In this paper, an integrated approach has been implemented to assess the energy performance of combined heat and power (CHP) systems based on biomass gasification and installed in residential blocks. The space-heating loads of the considered building configurations have been simulated by means of EnergyPlus. The heat load for domestic hot water demand has been calculated according to the average daily profiles suggested by the Italian and European technical standards. The efficiency of the whole CHP system has been evaluated supplementing the simulation of the gasification stage with the energy balance of the cogeneration set (i.e., internal combustion engine) and implementing the developed routines in the Matlab-Simulink environment. The developed model has been used to evaluate the primary energy saving (PES) of the CHP system compared to a reference case of separate production of heat and power. Economic analyses are performed either with or without subsidizations for the generated electricity. The results highlight the capability of the integrated approach to estimate both energy and economic performances of CHP systems applied to the residential context. Furthermore, the importance of the generated heat valorisation and the proper system sizing have been discussed. - Highlights: • CHP system based on biomass gasification to meet household energy demand is studied. • Influence of CHP size and operation time on

Second stage gasifier in staged gasification and integrated process

Science.gov (United States)

Liu, Guohai; Vimalchand, Pannalal; Peng, Wan Wang

2015-10-06

A second stage gasification unit in a staged gasification integrated process flow scheme and operating methods are disclosed to gasify a wide range of low reactivity fuels. The inclusion of second stage gasification unit operating at high temperatures closer to ash fusion temperatures in the bed provides sufficient flexibility in unit configurations, operating conditions and methods to achieve an overall carbon conversion of over 95% for low reactivity materials such as bituminous and anthracite coals, petroleum residues and coke. The second stage gasification unit includes a stationary fluidized bed gasifier operating with a sufficiently turbulent bed of predefined inert bed material with lean char carbon content. The second stage gasifier fluidized bed is operated at relatively high temperatures up to 1400.degree. C. Steam and oxidant mixture can be injected to further increase the freeboard region operating temperature in the range of approximately from 50 to 100.degree. C. above the bed temperature.

Critical factors affecting the integration of biomass gasification and syngas fermentation technology

Directory of Open Access Journals (Sweden)

Karthikeyan D. Ramachandriya

2016-05-01

Full Text Available Gasification-fermentation is a thermochemical-biological platform for the production of fuels and chemicals. Biomass is gasified at high temperatures to make syngas, a gas composed of CO, CO2, H2, N2 and other minor components. Syngas is then fed to anaerobic microorganisms that convert CO, CO2 and H2 to alcohols by fermentation. This platform offers numerous advantages such as flexibility of feedstock and syngas composition and lower operating temperature and pressure compared to other catalytic syngas conversion processes. In comparison to hydrolysis-fermentation, gasification-fermentation has a major advantage of utilizing all organic components of biomass, including lignin, to yield higher fuel production. Furthermore, syngas fermentation microorganisms do not require strict CO:H2:CO2 ratios, hence gas reforming is not required. However, several issues must be addressed for successful deployment of gasification-fermentation, particularly those that involve the integration of gasification and fermentation. Most previous reviews have focused only on either biomass gasification or syngas fermentation. In this review, the critical factors that affect the integration of biomass gasification with syngas fermentation, such as carbon conversion efficiency, effect of trace gaseous species, H2 to CO ratio requirements, and microbial preference of carbon substrate, are thoroughly discussed.

The evolution of gasification processes and reactors and the utilization of the coal gas. A proposition for the implementation of the gasification technology

International Nuclear Information System (INIS)

Pasculete, E.; Iorgulescu, S.

1996-01-01

Thermochemical treatment of coal by gasification, considered as a non-polluting technology to turn the coal highly-profitably is one of the alternative ways to produce gas with a high effective caloric capacity. Due to its advantages, the gasification has made through the last few decades significant advances from the point of view of the process efficiency (chemical, thermal), of motor outputs (in m 3 producer gas / m 2 reactor cross section x hour), of the solutions of supplying energy to support the endothermic reactions implied by the process, and especially of the reactors. Reactors have been developed from gas generators. Starting from gas generators various advanced reactors (of 1 st to 3 rd generation) have been developed to produce air gas, water gas or mixed gas. Applications of the producer gas were developed using it either as fuel or as synthesis gas in chemical industry or else as a substitute to the natural gas in combined cycle gas turbines where the gasification plant was integrated. In Romania there are projects in the field of coal gasification, namely at ICPET-RESEARCH, that can offer advanced technologies. One of these projects deals with the construction of the first demonstrative gasification plant based on a highly efficient process and equipped with a 10 G cal/h reactor. (author). 1 tab., 12 refs

Hydrogen production from palm kernel shell via integrated catalytic adsorption (ICA) steam gasification

International Nuclear Information System (INIS)

Khan, Zakir; Yusup, Suzana; Ahmad, Murni Melati; Chin, Bridgid Lai Fui

2014-01-01

Highlights: • The paper presents integrated catalytic adsorption (ICA) steam gasification for H 2 yield. • Effects of adsorbent to biomass, biomass particle size and fluidization velocity on H 2 yield are examined. • The present study produces higher H 2 yield as compared to that obtained in literatures. • The ICA provides enhancement of H 2 yield as compared to independent catalytic and CO 2 adsorption gasification systems. - Abstract: The present study investigates the integrated catalytic adsorption (ICA) steam gasification of palm kernel shell for hydrogen production in a pilot scale atmospheric fluidized bed gasifier. The biomass steam gasification is performed in the presence of an adsorbent and a catalyst in the system. The effect of adsorbent to biomass (A/B) ratio (0.5–1.5 wt/wt), fluidization velocity (0.15–0.26 m/s) and biomass particle size (0.355–2.0 mm) are studied at temperature of 675 °C, steam to biomass (S/B) ratio of 2.0 (wt/wt) and biomass to catalyst ratio of 0.1 (wt/wt). Hydrogen composition and yield, total gas yield, and lower product gas heating values (LHV gas ) increases with increasing A/B ratio, while particle size has no significant effect on hydrogen composition and yield, total gas and char yield, gasification and carbon conversion efficiency. However, gas heating values increased with increasing biomass particle size which is due to presence of high methane content in product gas. Meanwhile, medium fluidization velocity of 0.21 m/s favoured hydrogen composition and yield. The results showed that the maximum hydrogen composition and yield of 84.62 vol% and 91.11 g H 2 /kg biomass are observed at A/B ratio of 1.5, S/B ratio of 2.0, catalyst to biomass ratio of 0.1 and temperature of 675 °C. The product gas heating values are observed in the range of 10.92–17.02 MJ/N m 3 . Gasification and carbon conversion efficiency are observed in the range of 25.66–42.95% and 20.61–41.95%, respectively. These lower

Chemical Looping Gasification for Hydrogen Enhanced Syngas Production with In-Situ CO₂ Capture

Energy Technology Data Exchange (ETDEWEB)

Kathe, Mandar [Ohio State University, Columbus, OH (United States); Xu, Dikai [Ohio State University, Columbus, OH (United States); Hsieh, Tien-Lin [Ohio State University, Columbus, OH (United States); Simpson, James [Ohio State University, Columbus, OH (United States); Statnick, Robert [Ohio State University, Columbus, OH (United States); Tong, Andrew [Ohio State University, Columbus, OH (United States); Fan, Liang-Shih [Ohio State University, Columbus, OH (United States)

2014-12-31

This document is the final report for the project titled “Chemical Looping Gasification for Hydrogen Enhanced Syngas Production with In-Situ CO₂ Capture” under award number FE0012136 for the performance period 10/01/2013 to 12/31/2014.This project investigates the novel Ohio State chemical looping gasification technology for high efficiency, cost efficiency coal gasification for IGCC and methanol production application. The project developed an optimized oxygen carrier composition, demonstrated the feasibility of the concept and completed cold-flow model studies. WorleyParsons completed a techno-economic analysis which showed that for a coal only feed with carbon capture, the OSU CLG technology reduced the methanol required selling price by 21%, lowered the capital costs by 28%, increased coal consumption efficiency by 14%. Further, using the Ohio State Chemical Looping Gasification technology resulted in a methanol required selling price which was lower than the reference non-capture case.

Underground coal gasification with integrated carbon dioxide mitigation supports Bulgaria's low carbon energy supply

Science.gov (United States)

Nakaten, Natalie; Kempka, Thomas; Azzam, Rafig

2013-04-01

Underground coal gasification allows for the utilisation of coal reserves that are economically not exploitable due to complex geological boundary conditions. The present study investigates underground coal gasification as a potential economic approach for conversion of deep-seated coals into a high-calorific synthesis gas to support the Bulgarian energy system. Coupling of underground coal gasification providing synthesis gas to fuel a combined cycle gas turbine with carbon capture and storage is considered to provide substantial benefits in supporting the Bulgarian energy system with a competitive source of energy. In addition, underground voids originating from coal consumption increase the potential for geological storage of carbon dioxide resulting from the coupled process of energy production. Cost-effectiveness, energy consumption and carbon dioxide emissions of this coupled process are investigated by application of a techno-economic model specifically developed for that purpose. Capital (CAPEX) and operational expenditure (OPEX) are derived from calculations using six dynamic sub-models describing the entire coupled process and aiming at determination of the levelised costs of electricity generation (COE). The techno-economic model is embedded into an energy system-modelling framework to determine the potential integration of the introduced low carbon energy production technology into the Bulgarian energy system and its competitiveness at the energy market. For that purpose, boundary conditions resulting from geological settings as well as those determined by the Bulgarian energy system and its foreseeable future development have to be considered in the energy system-modelling framework. These tasks comprise integration of the present infrastructure of the Bulgarian energy production and transport system. Hereby, the knowledge on the existing power plant stock and its scheduled future development are of uttermost importance, since only phasing-out power

Integration of mixed conducting membranes in an oxygen–steam biomass gasification process

DEFF Research Database (Denmark)

Puig Arnavat, Maria; Soprani, Stefano; Søgaard, Martin

2013-01-01

. The two configurations demonstrating the highest efficiency are then thermally integrated into an oxygen– steam biomass gasification plant. The energy demand for oxygen production and the membrane area required for a 6 MWth biomass plant are calculated for different operating conditions. Increasing......Oxygen–steam biomass gasification produces a high quality syngas with a high H2/CO ratio that is suitable for upgrading to liquid fuels. Such a gas is also well suited for use in conjunction with solid oxide fuel cells giving rise to a system yielding high electrical efficiency based on biomass...... distillation, especially for small to medium scale plants. This paper examines different configurations for oxygen production using MIEC membranes where the oxygen partial pressure difference is achieved by creating a vacuum on the permeate side, compressing the air on the feed side or a combination of the two...

Integrated gasification and plasma cleaning for waste treatment: A life cycle perspective

International Nuclear Information System (INIS)

Evangelisti, Sara; Tagliaferri, Carla; Clift, Roland; Lettieri, Paola; Taylor, Richard; Chapman, Chris

2015-01-01

Highlights: • A life cycle assessment of an advanced two-stage process is undertaken. • A comparison of the impacts of the process when fed with 7 feedstock is presented. • Sensitivity analysis on the system is performed. • The treatment of RDF shows the lowest impact in terms of both GWP and AP. • The plasma shows a small contribution to the overall impact of the plant. - Abstract: In the past, almost all residual municipal waste in the UK was landfilled without treatment. Recent European waste management directives have promoted the uptake of more sustainable treatment technologies, especially for biodegradable waste. Local authorities have started considering other options for dealing with residual waste. In this study, a life cycle assessment of a future 20 MWe plant using an advanced two-stage gasification and plasma technology is undertaken. This plant can thermally treat waste feedstocks with different composition and heating value to produce electricity, steam and a vitrified product. The objective of the study is to analyse the environmental impacts of the process when fed with seven different feedstocks (including municipal solid waste, solid refuse fuel, reuse-derived fuel, wood biomass and commercial & industrial waste) and identify the process steps which contribute more to the environmental burden. A scenario analysis on key processes, such as oxygen production technology, metal recovery and the appropriate choice for the secondary market aggregate material, is performed. The influence of accounting for the biogenic carbon content in the waste from the calculations of the global warming potential is also shown. Results show that the treatment of the refuse-derived fuel has the lowest impact in terms of both global warming potential and acidification potential because of its high heating value. For all the other impact categories analysed, the two-stage gasification and plasma process shows a negative impact for all the waste streams

Integrated gasification and plasma cleaning for waste treatment: A life cycle perspective

Energy Technology Data Exchange (ETDEWEB)

Evangelisti, Sara [Chemical Engineering Department, University College London, Torrington Place, London WC1E 7JE (United Kingdom); Tagliaferri, Carla [Chemical Engineering Department, University College London, Torrington Place, London WC1E 7JE (United Kingdom); Advanced Plasma Power (APP), Unit B2, Marston Gate, South Marston Business Park, Swindon SN3 4DE (United Kingdom); Clift, Roland [Centre for Environmental Strategy, The University of Surrey, Guildford, Surrey GU2 7XH (United Kingdom); Lettieri, Paola, E-mail: p.lettieri@ucl.ac.uk [Chemical Engineering Department, University College London, Torrington Place, London WC1E 7JE (United Kingdom); Taylor, Richard; Chapman, Chris [Advanced Plasma Power (APP), Unit B2, Marston Gate, South Marston Business Park, Swindon SN3 4DE (United Kingdom)

2015-09-15

Highlights: • A life cycle assessment of an advanced two-stage process is undertaken. • A comparison of the impacts of the process when fed with 7 feedstock is presented. • Sensitivity analysis on the system is performed. • The treatment of RDF shows the lowest impact in terms of both GWP and AP. • The plasma shows a small contribution to the overall impact of the plant. - Abstract: In the past, almost all residual municipal waste in the UK was landfilled without treatment. Recent European waste management directives have promoted the uptake of more sustainable treatment technologies, especially for biodegradable waste. Local authorities have started considering other options for dealing with residual waste. In this study, a life cycle assessment of a future 20 MWe plant using an advanced two-stage gasification and plasma technology is undertaken. This plant can thermally treat waste feedstocks with different composition and heating value to produce electricity, steam and a vitrified product. The objective of the study is to analyse the environmental impacts of the process when fed with seven different feedstocks (including municipal solid waste, solid refuse fuel, reuse-derived fuel, wood biomass and commercial & industrial waste) and identify the process steps which contribute more to the environmental burden. A scenario analysis on key processes, such as oxygen production technology, metal recovery and the appropriate choice for the secondary market aggregate material, is performed. The influence of accounting for the biogenic carbon content in the waste from the calculations of the global warming potential is also shown. Results show that the treatment of the refuse-derived fuel has the lowest impact in terms of both global warming potential and acidification potential because of its high heating value. For all the other impact categories analysed, the two-stage gasification and plasma process shows a negative impact for all the waste streams

Experimental and computational study and development of the bituminous coal entrained-flow air-blown gasifier for IGCC

International Nuclear Information System (INIS)

Abaimov, N A; Osipov, P V; Ryzhkov, A F

2016-01-01

In the paper the development of the advanced bituminous coal entrained-flow air- blown gasifier for the high power integrated gasification combined cycle is considered. The computational fluid dynamics technique is used as the basic development tool. The experiment on the pressurized entrained-flow gasifier was performed by “NPO CKTI” JSC for the thermochemical processes submodel verification. The kinetic constants for Kuznetsk bituminous coal (flame coal), obtained by thermal gravimetric analysis method, are used in the model. The calculation results obtained by the CFD model are in satisfactory agreements with experimental data. On the basis of the verified model the advanced gasifier structure was suggested which permits to increase the hydrogen content in the synthesis gas and consequently to improve the gas turbine efficiency. In order to meet the specified requirements vapor is added on the second stage of MHI type gasifier and heat necessary for air gasification is compensated by supplemental heating of the blasting air. (paper)

Combining plasma gasification and solid oxide cell technologies in advanced power plants for waste to energy and electric energy storage applications.

Science.gov (United States)

Perna, Alessandra; Minutillo, Mariagiovanna; Lubrano Lavadera, Antonio; Jannelli, Elio

2018-03-01

The waste to energy (WtE) facilities and the renewable energy storage systems have a strategic role in the promotion of the "eco-innovation", an emerging priority in the European Union. This paper aims to propose advanced plant configurations in which waste to energy plants and electric energy storage systems from intermittent renewable sources are combined for obtaining more efficient and clean energy solutions in accordance with the "eco-innovation" approach. The advanced plant configurations consist of an electric energy storage (EES) section based on a solid oxide electrolyzer (SOEC), a waste gasification section based on the plasma technology and a power generation section based on a solid oxide fuel cell (SOFC). The plant configurations differ for the utilization of electrolytic hydrogen and oxygen in the plasma gasification section and in the power generation section. In the first plant configuration IAPGFC (Integrated Air Plasma Gasification Fuel Cell), the renewable oxygen enriches the air stream, that is used as plasma gas in the gasification section, and the renewable hydrogen is used to enrich the anodic stream of the SOFC in the power generation section. In the second plant configuration IHPGFC (Integrated Hydrogen Plasma Gasification Fuel Cell) the renewable hydrogen is used as plasma gas in the plasma gasification section, and the renewable oxygen is used to enrich the cathodic stream of the SOFC in the power generation section. The analysis has been carried out by using numerical models for predicting and comparing the systems performances in terms of electric efficiency and capability in realizing the waste to energy and the electric energy storage of renewable sources. Results have highlighted that the electric efficiency is very high for all configurations (35-45%) and, thanks to the combination with the waste to energy technology, the storage efficiencies are very attractive (in the range 72-92%). Copyright © 2017 Elsevier Ltd. All rights

Assessment of the SRI Gasification Process for Syngas Generation with HTGR Integration -- White Paper

Energy Technology Data Exchange (ETDEWEB)

A.M. Gandrik

2012-04-01

This white paper is intended to compare the technical and economic feasibility of syngas generation using the SRI gasification process coupled to several high-temperature gas-cooled reactors (HTGRs) with more traditional HTGR-integrated syngas generation techniques, including: (1) Gasification with high-temperature steam electrolysis (HTSE); (2) Steam methane reforming (SMR); and (3) Gasification with SMR with and without CO2 sequestration.

The Shell gasification technology offers clean solutions for refineries and utility companies

Energy Technology Data Exchange (ETDEWEB)

Vlaswinkel, E.E.; Posthuma, S.A.; Zuideveld, P.L. [Shell International Oil Products BV, Amsterdam (Netherlands)

1997-12-31

Shell has developed two dedicated gasification technologies, the Shell Gasification Process (SGP) for gaseous and liquid feed stocks and the Shell Coal Gasification Process (SCGP) for coal, lignite and petroleum coke. These processes are described. One of the most recent applications of SGP is the PER+ Shell Refinery project in the Netherlands which is nearly completed. A 250 MWe coal gasification combined cycle plant based on SCGP has recently been built by Demkolec, a development partnership of the Dutch Electricity Generating Board (N.V. Sep). These two projects are discussed.

Corrosion behaviour of steels and CRA in sour gas environments

Energy Technology Data Exchange (ETDEWEB)

Lara, M. Alvarez de; Lancha, A.M.; Hernandez, F.; Gomez-Briceno, D. [CIEMAT, Avenida Complutense 22, 28040 Madrid (Spain); Coca, P. [ELCOGAS, S.A., C.T. GICC Puertollano, Carretera de Calzada de Calatrava a Puertollano, km 27, 13500 Puertollano, Ciudad Real (Spain)

2004-07-01

The ELCOGAS power plant in Puertollano (Spain), with 335 MWe (ISO conditions), is an Integrated Gasification Combined Cycle (IGCC) plant built to demonstrate both the technical and economic feasibility of this alternative for clean generation of electricity from coal. IGCC technology is based on a coal gasification process, namely the conversion of coal into combustible gas, which is then subjected to an exhaustive cleaning process. The result is a synthetic gas, virtually free of pollutants that can be burned with a high efficiency in a combined cycle electricity-generating unit. Basically, the ELCOGAS plant consists of three islands jointly designed and integrated into the process: gasification island, air separation island and combined cycle island. In the gasification island, the gas from the gasifier is cleaned (de-dusted and washed) and desulfurized before being sent to the combined cycle island. The washing system consists of a Venturi scrubber with a separator where halogens and alkalis (NH{sub 3}, HCl, HF) are removed from the previously de-dusted gas by means of the wash water. The halogens and alkalis removed are then stripped from the wash water as stripped gas, which is a sour gas. The coal-gas coming from the separator proceeds to sulphur removal in a MDEA system and then, the clean gas (mainly CO, H{sub 2}) is sent to the combined cycle plant. As COS is a significant part of the sulphur containing gases in the coal gas, hydrolysis of the COS to H{sub 2}S takes place before the desulfurization stage, since MDEA is a selective amine for H{sub 2}S. There are many important areas related to materials corrosion within the gas cleaning system. In the ELCOGAS plant carbon steels, austenitic stainless steels and nickel based alloys, such as AISI 316Ti, AISI 904L and Hastelloy C276, are used in the Venturi, the water separator and the strippers. AISI 316Ti is used for the gas piping from the separator to the COS hydrolysis system. Laboratory tests to evaluate

Critical review of the first-law efficiency in different power combined cycle architectures

International Nuclear Information System (INIS)

Iglesias Garcia, Steven; Ferreiro Garcia, Ramon; Carbia Carril, Jose; Iglesias Garcia, Denis

2017-01-01

with solar integration and 69.21% in a CC using gasification for combustion. Thus, this work shows that a trilateral cycle can be a starting point to explore new ways to convert energy.

Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT)

Energy Technology Data Exchange (ETDEWEB)

Conocophillips

2007-09-30

The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project was established to evaluate integrated electrical power generation and methanol production through clean coal technologies. The project was under the leadership of ConocoPhillips Company (COP), after it acquired Gasification Engineering Corporation (GEC) and the E-Gas gasification technology from Global Energy Inc. in July 2003. The project has completed both Phase 1 and Phase 2 of development. The two project phases include the following: (1) Feasibility study and conceptual design for an integrated demonstration facility at SG Solutions LLC (SGS), previously the Wabash River Energy Limited, Gasification Facility located in West Terre Haute, Indiana, and for a fence-line commercial embodiment plant (CEP) operated at the Dow Chemical Company or Dow Corning Corporation chemical plant locations. (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues. Phase 1 of this project was supported by a multi-industry team consisting of Air Products and Chemicals, Inc., The Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation, while Phase 2 was supported by Gas Technology Institute, TDA Research Inc., and Nucon International, Inc. The SGS integrated gasification combined cycle (IGCC) facility was designed, constructed, and operated under a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other carbonaceous fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas (syngas) is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine

Minimization of water consumption under uncertainty for PC process

Energy Technology Data Exchange (ETDEWEB)

Salazar, J.; Diwekar, U.; Zitney, S.

2009-01-01

Integrated gasification combined cycle (IGCC) technology is becoming increasingly important for the development of advanced power generation systems. As an emerging technology different process configurations have been heuristically proposed for IGCC processes. One of these schemes combines water-gas shift reaction and chemical-looping combustion for the CO2 removal prior the fuel gas is fed to the gas turbine reducing its size (improving economic performance) and producing sequestration-ready CO2 (improving its cleanness potential). However, these schemes have not been energetically integrated and process synthesis techniques can be used to obtain optimal flowsheets and designs. This work studies the heat exchange network synthesis (HENS) for the water-gas shift reaction train employing a set of alternative designs provided by Aspen energy analyzer (AEA) and combined in a process superstructure that was simulated in Aspen Plus (AP). For the alternative designs, large differences in the performance parameters (for instance, the utility requirements) predictions from AEA and AP were observed, suggesting the necessity of solving the HENS problem within the AP simulation environment and avoiding the AEA simplifications. A CAPE-OPEN compliant capability which makes use of a MINLP algorithm for sequential modular simulators was employed to obtain a heat exchange network that provided a cost of energy that was 27% lower than the base case.

Coal gasification in Europe

International Nuclear Information System (INIS)

Furfari, S.

1992-01-01

This paper first analyzes European energy consumption and supply dynamics within the framework of the European Communities energy and environmental policies calling for the increased use of natural gas, reduced energy consumption, promotion of innovative renewable energy technologies, and the reduction of carbon dioxide emissions. This analysis evidences that, while, at present, the increased use of natural gas is an economically and environmentally advantageous policy, as well as, being strategically sound (in view of Middle East political instability), fuel interchangeability, in particular, the option to use coal, is vital to ensure stability of the currently favourable natural gas prices and offer a locally available energy alternative to foreign supplied sources. Citing the advantages to industry offered by the use of flexible, efficient and clean gaseous fuels, with interchangeability, the paper then illustrates the cost and environmental benefits to be had through the use of high efficiency, low polluting integrated gasification combined-cycle power plants equipped to run on a variety of fuels. In the assessment of technological innovations in this sector, a review is made of some of the commercially most promising gasification processes, e.g., the British Gas-Lurgi (BGL) slagging gasifier, the high-temperature Winkler (HTW) Rheinbraun, and the Krupp Koppers (PRENFLO) moving bed gasifier processes

Coal gasification in Europe

Energy Technology Data Exchange (ETDEWEB)

Furfari, S [Commissione delle Comunita' Europee, Bruxelles (Belgio). Direzione Generale dell' Energia, Direzione delle Tecnologie

1992-02-01

This paper first analyzes European energy consumption and supply dynamics within the framework of the European Communities energy and environmental policies calling for the increased use of natural gas, reduced energy consumption, promotion of innovative renewable energy technologies, and the reduction of carbon dioxide emissions. This analysis evidences that, while, at present, the increased use of natural gas is an economically and environmentally advantageous policy, as well as, being strategically sound (in view of Middle East political instability), fuel interchangeability, in particular, the option to use coal, is vital to ensure stability of the currently favourable natural gas prices and offer a locally available energy alternative to foreign supplied sources. Citing the advantages to industry offered by the use of flexible, efficient and clean gaseous fuels, with interchangeability, the paper then illustrates the cost and environmental benefits to be had through the use of high efficiency, low polluting integrated gasification combined-cycle power plants equipped to run on a variety of fuels. In the assessment of technological innovations in this sector, a review is made of some of the commercially most promising gasification processes, e.g., the British Gas-Lurgi (BGL) slagging gasifier, the high-temperature Winkler (HTW) Rheinbraun, and the Krupp Koppers (PRENFLO) moving bed gasifier processes.

A SOFC-based integrated gasification fuel cell cycle with CO2 capture

NARCIS (Netherlands)

Spallina, V.; Romano, M.C.; Campanari, S.; Lozza, G.

2011-01-01

The application of solid oxide fuel cells (SOFC) in gasification-based power plants would represent a turning point in the power generation sector, allowing to considerably increase the electric efficiency of coal-fired power stations. Pollutant emissions would also be significantly reduced in

FY 1990 report on the results of the development of the entrained bed coal gasification power plant. Part 1. Element study; 1990 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 1. Yoso kenkyu hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1991-03-01

For the purpose of establishing the technology of the integrated coal gasification combined cycle power generation, element study was made for a pilot plant of 200t/d entrained bed coal gasification power generation, and the FY 1990 results were summarized. In the study by the gasification test on 2t/d furnace, gasification test was conducted for the OM coal newly selected as a coal proposed for the expansion of coal kind. As a result, the pulverized coal/char of OM coal have almost good handling property and showed favorable gasification performance. In the study of large gas turbine combustor for demonstrative machine, with the aim of developing a combustor that makes stable combustion also in the low load region possible, fabrication of the accessory equipment of combustor (choke mechanism, measuring use duct and heat insulating plate) was made for the actual-pressure/actual-size combustion test. In the study by simulation of the total system of combined cycle power generation, etc., the following were conducted: verification of characteristics of the integrated control (state of the ordinary operation, state of the mock load control, etc.), load dump simulation (state of the bleed cooperation, state of the bleed separation (state of the air booster operation, etc.)), etc. (NEDO)

Life cycle environmental performance of miscanthus gasification versus other technologies for electricity production

DEFF Research Database (Denmark)

Nguyen, T Lan T; Hermansen, John Erik

2015-01-01

In this paper, the life cycle environmental performance of miscanthus gasification for electricity production in Denmark is evaluated and compared with that of direct combustion and anaerobic digestion. Furthermore, the results obtained are compared to those of natural gas to assess the potential...

Data summary report for M.W. Kellogg Z-sorb sorbent tests. CRADA 92-008 Final report

Energy Technology Data Exchange (ETDEWEB)

Everett, C E; Monaco, S J

1994-05-01

A series of tests were undertaken from August 6, 1992 through July 6, 1993 at METC`s High Pressure Bench-Scale Hot Gas Desulfurization Unit to support a Cooperative Research and Development Agreement (CRADA) between METC`s Sorbent Development Cluster and M.W. Kellogg. The M.W. Kellogg Company is currently developing a commercial offering of a hot gas clean-up system to be used in Integrated Gasification Combined Cycle (IGCC) systems. The intent of the CRADA agreement was to identify a suitable zinc-based desulfurization sorbent for the Sierra Pacific Power Company Clean Coal Technology Project, to identify optimum operating conditions for the sorbent, and to estimate potential sorbent loss per year. This report presents results pertaining to Phillips Petroleum`s Z-Sorb III sorbent.

Advanced Hydrogen Turbine Development

Energy Technology Data Exchange (ETDEWEB)

Marra, John [Siemens Energy, Inc., Orlando, FL (United States)

2015-09-30

Under the sponsorship of the U.S. Department of Energy (DOE) National Energy Technology Laboratories, Siemens has completed the Advanced Hydrogen Turbine Development Program to develop an advanced gas turbine for incorporation into future coal-based Integrated Gasification Combined Cycle (IGCC) plants. All the scheduled DOE Milestones were completed and significant technical progress was made in the development of new technologies and concepts. Advanced computer simulations and modeling, as well as subscale, full scale laboratory, rig and engine testing were utilized to evaluate and select concepts for further development. Program Requirements of: A 3 to 5 percentage point improvement in overall plant combined cycle efficiency when compared to the reference baseline plant; 20 to 30 percent reduction in overall plant capital cost when compared to the reference baseline plant; and NOx emissions of 2 PPM out of the stack. were all met. The program was completed on schedule and within the allotted budget

Facilitated transport ceramic membranes for high-temperature gas cleanup. Final report, February 1990--April 1994

Energy Technology Data Exchange (ETDEWEB)

Quinn, R.; Minford, E.; Damle, A.S.; Gangwal, S.K.; Hart, B.A.

1994-04-01

The objective of this program was to demonstrate the feasibility of developing high temperature, high pressure, facilitated transport ceramic membranes to control gaseous contaminants in Integrated Gasification Combined Cycle (IGCC) power generation systems. Meeting this objective requires that the contaminant gas H{sub 2}S be removed from an IGCC gas mixture without a substantial loss of the other gaseous components, specifically H{sub 2} and CH{sub 4}. As described above this requires consideration of other, nonconventional types of membranes. The solution evaluated in this program involved the use of facilitated transport membranes consisting of molten mixtures of alkali and alkaline earth carbonate salts immobilized in a microporous ceramic support. To accomplish this objective, Air Products and Chemicals, Inc., Golden Technologies Company Inc., and Research Triangle Institute worked together to develop and test high temperature facilitated membranes for the removal of H{sub 2}S from IGCC gas mixtures. Three basic experimental activities were pursued: (1) evaluation of the H{sub 2}S chemistry of a variety of alkali and alkaline earth carbonate salt mixtures; (2) development of microporous ceramic materials which were chemically and physically compatible with molten carbonate salt mixtures under IGCC conditions and which could function as a host to support a molten carbonate mixture and; (3) fabrication of molten carbonate/ceramic immobilized liquid membranes and evaluation of these membranes under conditions approximating those found in the intended application. Results of these activities are presented.

Introducing novel graphical techniques to assess gasification

Energy Technology Data Exchange (ETDEWEB)

Ngubevana, Lwazi; Hildebrandt, Diane; Glasser, David [Center Of Material and Process Synthesis (COMPS), University of the Witwatersrand, Johannesburg 2000 (South Africa)

2011-01-15

Due to its complexity, coal gasification is perhaps one industry's least understood processes. This is despite the fact that this process is critical to countries such as South Africa, as it is responsible for producing a large portion of the country's fuel needs through the Fischer-Tropsch process. Worldwide, this process has also become critical for applications such as IGCC, for the production of electricity. It is because of this importance that it is necessary to better understand this process. Another motivating factor is that gasifiers are very expensive and are big energy consumers as well as being large carbon dioxide producers. Much experimental work has been done in the area of gasification, but this can be very expensive and is time consuming. It is with this in mind, that we have developed a quick, relatively simple and yet very powerful graphical tool to assess and better understand gasification and to use this tool to look for opportunities to improve efficiencies of process and to reduce carbon dioxide emissions. The approach used here is to make a few reasonable assumptions to set up mass balances; the energy balance and reaction equilibria around a coal gasifier. This paper deals with how these balances can be set up; it also looks at what effect the feed composition and choice of reaction conditions (temperature and pressure), may have on the possible gasifier product. The result of this approach shows that we can work in a stoichiometric subspace defined by the energy and mass balance. Furthermore we can show that gasification is energy and not work limited which has implications for the design and operation of these units. (author)

Combined cycle power plant with integrated low temperature heat (LOTHECO)

International Nuclear Information System (INIS)

Kakaras, E.; Doukelis, A.; Leithner, R.; Aronis, N.

2004-01-01

The major driver to enhance the efficiency of the simple gas turbine cycle has been the increase in process conditions through advancements in materials and cooling methods. Thermodynamic cycle developments or cycle integration are among the possible ways to further enhance performance. The current paper presents the possibilities and advantages from the LOTHECO natural gas-fired combined cycle concept. In the LOTHECO cycle, low-temperature waste heat or solar heat is used for the evaporation of injected water droplets in the compressed air entering the gas turbine's combustion chamber. Following a description of this innovative cycle, its advantages are demonstrated by comparison between different gas turbine power generation systems for small and large-scale applications, including thermodynamic and economic analysis. A commercial gas turbine (ALSTOM GT10C) has been selected and computed with the heat mass balance program ENBIPRO. The results from the energy analysis are presented and the features of each concept are discussed. In addition, the exergy analysis provides information on the irreversibilities of each process and suggested improvements. Finally, the economic analysis reveals that the combined cycle plant with a heavy-duty gas turbine is the most efficient and economic way to produce electricity at base load. However, on a smaller scale, innovative designs, such as the LOTHECO concept, are required to reach the same level of performance at feasible costs

Alternative ORC bottoming cycles FOR combined cycle power plants

International Nuclear Information System (INIS)

Chacartegui, R.; Sanchez, D.; Munoz, J.M.; Sanchez, T.

2009-01-01

In this work, low temperature Organic Rankine Cycles are studied as bottoming cycle in medium and large scale combined cycle power plants. The analysis aims to show the interest of using these alternative cycles with high efficiency heavy duty gas turbines, for example recuperative gas turbines with lower gas turbine exhaust temperatures than in conventional combined cycle gas turbines. The following organic fluids have been considered: R113, R245, isobutene, toluene, cyclohexane and isopentane. Competitive results have been obtained for toluene and cyclohexane ORC combined cycles, with reasonably high global efficiencies. The paper is structured in four main parts. A review of combined cycle and ORC cycle technologies is presented, followed by a thermodynamic analysis of combined cycles with commercial gas turbines and ORC low temperature bottoming cycles. Then, a parametric optimization of an ORC combined cycle plant is performed in order to achieve a better integration between these two technologies. Finally, some economic considerations related to the use of ORC in combined cycles are discussed.

FY 1989 report on the results of the development of the entrained bed coal gasification power plant. Part 1. Element study; 1989 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 1. Yoso kenkyu hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1990-03-01

For the purpose of establishing the technology of integrated coal gasification combined cycle power generation, element study was conducted of a 200t/d entrained bed coal gasification pilot plant, and the FY 1989 results were summarized. In the gasification test using 2t/d gasifier equipment, the following were carried out: test on gasification of the coal proposed for pilot plant, test on changes in coal feed ratio, analysis of trace gas elements in coal, study of the fixed bed gas refining system, etc. In the study of large gas turbine combustor for demonstration machine, development of combustor which makes stable combustion in the low load region possible, development of low NOx combustor which controls the conversion of nitrogen compounds such as ammonia in coal gasification gas to NOx, development of combustor which makes the optimum and effective cooling possible by combining film cooling, impingement cooling, etc. In the study of simulation of the combined power generation total system, verification tests on the control mode switching function of the general load pressure control system, movement to meet anomaly of the control system, integrated cooperation control system, etc. (NEDO)

Energy, Environmental, and Economic Analyses of Design Concepts for the Co-Production of Fuels and Chemicals with Electricity via Co-Gasification of Coal and Biomass

Energy Technology Data Exchange (ETDEWEB)

Eric Larson; Robert Williams; Thomas Kreutz; Ilkka Hannula; Andrea Lanzini; Guangjian Liu

2012-03-11

The overall objective of this project was to quantify the energy, environmental, and economic performance of industrial facilities that would coproduce electricity and transportation fuels or chemicals from a mixture of coal and biomass via co-gasification in a single pressurized, oxygen-blown, entrained-flow gasifier, with capture and storage of CO{sub 2} (CCS). The work sought to identify plant designs with promising (Nth plant) economics, superior environmental footprints, and the potential to be deployed at scale as a means for simultaneously achieving enhanced energy security and deep reductions in U.S. GHG emissions in the coming decades. Designs included systems using primarily already-commercialized component technologies, which may have the potential for near-term deployment at scale, as well as systems incorporating some advanced technologies at various stages of R&D. All of the coproduction designs have the common attribute of producing some electricity and also of capturing CO{sub 2} for storage. For each of the co-product pairs detailed process mass and energy simulations (using Aspen Plus software) were developed for a set of alternative process configurations, on the basis of which lifecycle greenhouse gas emissions, Nth plant economic performance, and other characteristics were evaluated for each configuration. In developing each set of process configurations, focused attention was given to understanding the influence of biomass input fraction and electricity output fraction. Self-consistent evaluations were also carried out for gasification-based reference systems producing only electricity from coal, including integrated gasification combined cycle (IGCC) and integrated gasification solid-oxide fuel cell (IGFC) systems. The reason biomass is considered as a co-feed with coal in cases when gasoline or olefins are co-produced with electricity is to help reduce lifecycle greenhouse gas (GHG) emissions for these systems. Storing biomass-derived CO

A critical review on biomass gasification, co-gasification, and their environmental assessments

Directory of Open Access Journals (Sweden)

Somayeh Farzad

2016-12-01

Full Text Available Gasification is an efficient process to obtain valuable products from biomass with several potential applications, which has received increasing attention over the last decades. Further development of gasification technology requires innovative and economical gasification methods with high efficiencies. Various conventional mechanisms of biomass gasification as well as new technologies are discussed in this paper. Furthermore, co-gasification of biomass and coal as an efficient method to protect the environment by reduction of greenhouse gas (GHG emissions has been comparatively discussed. In fact, the increasing attention to renewable resources is driven by the climate change due to GHG emissions caused by the widespread utilization of conventional fossil fuels, while biomass gasification is considered as a potentially sustainable and environmentally-friendly technology. Nevertheless, social and environmental aspects should also be taken into account when designing such facilities, to guarantee the sustainable use of biomass. This paper also reviews the life cycle assessment (LCA studies conducted on biomass gasification, considering different technologies and various feedstocks.

Pressured fluidized-bed gasification experiments with wood, peat and coal at VTT in 1991-1992. Test facilities and gasification experiments with sawdust

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E; Staahlberg, P; Laatikainen, J [Technical Research Centre of Finland, Espoo (Finland). Lab. of Fuel and Process Technology

1994-12-31

Fluidized-bed air gasification of Finnish pine saw dust was studied in the PDU-scale test facilities of VTT to support the development of simplified integrated gasification combined-cycle processes by providing new information on the formation and behaviour of different gas impurities in wood gasification. The gasifier was operated at 4-5 bar pressure and at 880-1 020 deg C Product gas was cleaned by ceramic candle filters operated at 490-715 deg C. Concentrations of tars, fixed nitrogen species and vapour-phase alkali metals were determined in different operating conditions. Carbon conversion exceeded 95 deg C in all test periods although the gasifier was operated without recycling the cyclone or filter fines back to the reactor. However, at the gasification temperature of 880-900 deg C more than 5 deg C of the wood carbon was converted to tars. The total concentration of tars (compounds heavier than benzene) was reduced from 6 000 to 3 000 mg/m{sup 3}n by increasing the gasification temperature from 880 deg C to 1 000 deg C. The expected catalytic effects of calcium on tar decomposition could not be achieved in these experiments by feeding coarse dolomite into the bed. The use of sand or aluminium oxide as an inert bed material did neither lead to any decrease in tar concentrations. However, the tar concentrations were dramatically reduced in the cogasification experiments, when a mixture of approximately 50 deg C/50 deg C wood and coal was used as the feed stock. Wood nitrogen was mainly converted into ammonia, while the concentrations of HCN and organic nitrogen containing compounds were very low

Pressured fluidized-bed gasification experiments with wood, peat and coal at VTT in 1991-1992. Test facilities and gasification experiments with sawdust

Energy Technology Data Exchange (ETDEWEB)

Kurkela, E.; Staahlberg, P.; Laatikainen, J. [Technical Research Centre of Finland, Espoo (Finland). Lab. of Fuel and Process Technology

1993-12-31

Fluidized-bed air gasification of Finnish pine saw dust was studied in the PDU-scale test facilities of VTT to support the development of simplified integrated gasification combined-cycle processes by providing new information on the formation and behaviour of different gas impurities in wood gasification. The gasifier was operated at 4-5 bar pressure and at 880-1 020 deg C Product gas was cleaned by ceramic candle filters operated at 490-715 deg C. Concentrations of tars, fixed nitrogen species and vapour-phase alkali metals were determined in different operating conditions. Carbon conversion exceeded 95 deg C in all test periods although the gasifier was operated without recycling the cyclone or filter fines back to the reactor. However, at the gasification temperature of 880-900 deg C more than 5 deg C of the wood carbon was converted to tars. The total concentration of tars (compounds heavier than benzene) was reduced from 6 000 to 3 000 mg/m{sup 3}n by increasing the gasification temperature from 880 deg C to 1 000 deg C. The expected catalytic effects of calcium on tar decomposition could not be achieved in these experiments by feeding coarse dolomite into the bed. The use of sand or aluminium oxide as an inert bed material did neither lead to any decrease in tar concentrations. However, the tar concentrations were dramatically reduced in the cogasification experiments, when a mixture of approximately 50 deg C/50 deg C wood and coal was used as the feed stock. Wood nitrogen was mainly converted into ammonia, while the concentrations of HCN and organic nitrogen containing compounds were very low

Integrated SNG Production in a Typical Nordic Sawmill

Directory of Open Access Journals (Sweden)

Sennai Mesfun

2016-04-01

Full Text Available Advanced biomass-based motor fuels and chemicals are becoming increasingly important to replace fossil energy sources within the coming decades. It is likely that the new biorefineries will evolve mainly from existing forest industry sites, as they already have the required biomass handling infrastructure in place. The main objective of this work is to assess the potential for increasing the profit margin from sawmill byproducts by integrating innovative downstream processes. The focus is on the techno-economic evaluation of an integrated site for biomass-based synthetic natural gas (bio-SNG production. The option of using the syngas in a biomass-integrated gasification combined cycle (b-IGCC for the production of electricity (instead of SNG is also considered for comparison. The process flowsheets that are used to analyze the energy and material balances are modelled in MATLAB and Simulink. A mathematical process integration model of a typical Nordic sawmill is used to analyze the effects on the energy flows in the overall site, as well as to evaluate the site economics. Different plant sizes have been considered in order to assess the economy-of-scale effect. The technical data required as input are collected from the literature and, in some cases, from experiments. The investment cost is evaluated on the basis of conducted studies, third party supplier budget quotations and in-house database information. This paper presents complete material and energy balances of the considered processes and the resulting process economics. Results show that in order for the integrated SNG production to be favored, depending on the sawmill size, a biofuel subsidy in the order of 28–52 €/MWh SNG is required.

Modeling and assessment of future IGCC plant concepts with CO{sub 2} capture; Simulation und Bewertung zukuenftiger IGCC-Kraftwerkskonzepte mit CO{sub 2}-Abtrennung

Energy Technology Data Exchange (ETDEWEB)

Kunze, Christian A.

2012-07-13

The thesis focuses on the assessment of efficiency potential of future IGCC plants with CO{sub 2} capture. Starting point is a comprehensive analysis (thermodynamic, economic and exergy) of a state of the art IGCC. Additionally, five future IGCC concepts are proposed and evaluated for their efficiency potential in the mid- and long-term. The concepts showed significantly higher efficiencies up to approximately 60% and enable an almost CO{sub 2}-free operation.

Release and sorption of alkali metals in coal fired combined cycle power systems; Freisetzung und Einbindung von Alkalimetallverbindungen in kohlebefeuerten Kombikraftwerken

Energy Technology Data Exchange (ETDEWEB)

Mueller, Michael

2009-07-01

Coal fired combined cycle power systems will be a sufficient way to increase the efficiency of coal combustion. However, combined cycle power systems require a reliable hot gas cleanup. Especially alkali metals, such as sodium and potassium, can lead to hot corrosion of the gas turbine blading if they condensate as sulphates. The actual work deals with the release and sorption of alkali metals in coal fired combined cycle power systems. The influence of coal composition, temperature and pressure on the release of alkali species in coal combustion was investigated and the relevant release mechanisms identified. Alumosilicate sorbents have been found that reduce the alkali concentration in the hot flue gas of the Circulating Pressurized Fluidized Bed Combustion 2{sup nd} Generation (CPFBC 2{sup nd} Gen.) at 750 C to values sufficient for use in a gas turbine. Accordingly, alumosilicate sorbents working at 1400 C have been found for the Pressurized Pulverized Coal Combustion (PPCC). The sorption mechanisms have been identified. Thermodynamic calculations were performed to upscale the results of the laboratory experiments to conditions prevailing in power systems. According to these calculations, there is no risk of hot corrosion in both processes. Furthermore, thermodynamic calculations were performed to investigate the behaviour of alkali metals in an IGCC with integrated hot gas cleanup and H{sub 2} membrane for CO{sub 2} sequestration. (orig.)

Integration of a municipal solid waste gasification plant with solid oxide fuel cell and gas turbine

DEFF Research Database (Denmark)

Bellomare, Filippo; Rokni, Masoud

2013-01-01

An interesting source of producing energy with low pollutants emission and reduced environmental impact are the biomasses; particularly using Municipal Solid Waste (MSW) as fuel, can be a competitive solution not only to produce energy with negligible costs but also to decrease the storage...... in landfills. A Municipal Solid Waste Gasification Plant Integrated with Solid Oxide Fuel Cell (SOFC) and Gas Turbine (GT) has been studied and the plant is called IGSG (Integrated Gasification SOFC and GT). Gasification plant is fed by MSW to produce syngas by which the anode side of an SOFC is fed wherein...

Combined cycles and cogeneration with natural gas and alternative fuels

International Nuclear Information System (INIS)

Gusso, R.

1992-01-01

Since 1985 there has been a sharp increase world-wide in the sales of gas turbines. The main reasons for this are: the improved designs allowing better gas turbine and, thus, combined cycle efficiencies; the good fuel use indices in the the case of cogeneration; the versatility of the gas turbines even with poly-fuel plants; greatly limited exhaust emissions; and lower manufacturing costs and delivery times with respect to conventional plants. This paper after a brief discussion on the evolution in gas turbine applications in the world and in Italy, assesses their use and environmental impacts with fuels other than natural gas. The paper then reviews Italian efforts to develop power plants incorporating combined cycles and the gasification of coal, residual, and other low calorific value fuels

Baseload coal investment decisions under uncertain carbon legislation.

Science.gov (United States)

Bergerson, Joule A; Lave, Lester B

2007-05-15

More than 50% of electricity in the U.S. is generated by coal. The U.S. has large coal resources, the cheapest fuel in most areas. Coal fired power plants are likely to continue to provide much of U.S. electricity. However, the type of power plant that should be built is unclear. Technology can reduce pollutant discharges and capture and sequester the CO2 from coal-fired generation. The U.S. Energy Policy Act of 2005 provides incentives for large scale commercial deployment of Integrated Coal Gasification Combined Cycle (IGCC) systems (e.g., loan guarantees and project tax credits). This analysis examines whether a new coal plant should be Pulverized Coal (PC) or IGCC. Do stricter emissions standards (PM, SO2, NOx, Hg) justify the higher costs of IGCC over PC? How does potential future carbon legislation affect the decision to add carbon capture and storage (CCS) technology? Finally, can the impact of uncertain carbon legislation be minimized? We find that SO2, NOx, PM, and Hg emission standards would have to be far more stringent than twice current standards to justify the increased costs of the IGCC system. A C02 tax less than $29/ton would lead companies to continuing to choose PC, paying the tax for emitted CO2. The earlier a decision-maker believes the carbon tax will be imposed and the higher the tax, the more likely companies will choose IGCC w/CCS. Having government announce the date and level of a carbon tax would promote more sensible decisions, but government would have to use a tax or subsidy to induce companies to choose the technology that is best for society.

Role of steel slags on biomass/carbon dioxide gasification integrated with recovery of high temperature heat.

Science.gov (United States)

Sun, Yongqi; Liu, Qianyi; Wang, Hao; Zhang, Zuotai; Wang, Xidong

2017-01-01

Disposal of biomass in the agriculture and steel slags in the steel industry provides a significant solution toward sustainability in China. Herein these two sectors were creatively combined as a novel method, i.e., biomass/CO 2 gasification using waste heat from hot slags where the influence of chemical compositions of steel slags, characterized as iron oxide content and basicity, on gasification thermodynamics, was systemically reported for the first time. Both the target gases of CO, H 2 and CH 4 and the polluted gases of NH 3 , NO and NO 2 were considered. It was first found that an increasing iron content and slag basicity continuously improved the CO yield at 600-1000°C and 800-1000°C, respectively; while the effect on polluted gas releases was limited. Moreover, the solid wastes after gasification could be utilized to provide nutrients and improve the soil in the agriculture, starting from which an integrated modern system was proposed herein. Copyright © 2016 Elsevier Ltd. All rights reserved.

Forecast of advanced technology adoption for coal fired power generation towards the year of 2050

Energy Technology Data Exchange (ETDEWEB)

Makino, Keiji [Japanese Center for Asia Pacific Coal Flow (JAPAC), Tokyo (Japan). Japan coal Energy Center (JCOAL)

2013-07-01

Needs for electricity is growing rapidly in many countries and it is expected the increase of electricity by 2030 is almost double. Fossil fuels, renewables, nuclear energy will play leading parts in the future, but fossil power generation will continue to play a major role. Especially, coal will be used continuously due to its stable supply and lower price. However, global warming countermeasures should be considered for large amount of coal use. High efficient systems and Carbon Capture and Storage (CCS) will be most applicable solution for the problems. USC, IGCC and A-USC have higher efficiencies, but costs are normally higher. So it is very important to evaluate the future trend of the plants, that is the cost, performance and the share of each plant. It is also essential to evaluate high efficient plants which will be constructed mainly and which system investment should be paid to. But no less important is to evaluate each system from the neutral position. So Japan Coal Energy Center (JCOAL) constructed its own program to expect the future trend of each plant. JCOAL made a basic concept and the programming was done by SRI International of the United States. The considered systems of coal fired power generation are Supercritical Unit, Ultra Supercritical Unit, Advanced- Supercritical Unit, Integrated Gasification Combined Cycle (IGCC) and Integrated Gasification Fuel Cell (IGFC). In order to compare with the natural gas case, Natural Gas Combined Cycle (NGCC) is included. Evaluation will be done for both without and with CCS cases. This program covers by the year of 2050. The results are trends of following items: capital cost, operational and maintenance cost, levelized cost of electricity, etc. We can also expect the future share of high efficient coal fired systems by 2050. Here the share will be decided by the levelized cost of electricity. The plant that has the lowest cost will get more share under the scenario of this program. This chapter summarizes

Comparison of Different Technologies for Integrated Solar Combined Cycles: Analysis of Concentrating Technology and Solar Integration

Directory of Open Access Journals (Sweden)

Antonio Rovira

2018-04-01

Full Text Available This paper compares the annual performance of Integrated Solar Combined Cycles (ISCCs using different solar concentration technologies: parabolic trough collectors (PTC, linear Fresnel reflectors (LFR and central tower receiver (CT. Each solar technology (i.e. PTC, LFR and CT is proposed to integrate solar energy into the combined cycle in two different ways. The first one is based on the use of solar energy to evaporate water of the steam cycle by means of direct steam generation (DSG, increasing the steam production of the high pressure level of the steam generator. The other one is based on the use of solar energy to preheat the pressurized air at the exit of the gas turbine compressor before it is introduced in the combustion chamber, reducing the fuel consumption. Results show that ISCC with DSG increases the yearly production while solar air heating reduces it due to the incremental pressure drop. However, air heating allows significantly higher solar-to-electricity efficiencies and lower heat rates. Regarding the solar technologies, PTC provides the best thermal results.

Economic comparison of clean coal generating technologies with natural gas-combined cycle systems

International Nuclear Information System (INIS)

Sebesta, J.J.; Hoskins, W.W.

1990-01-01

This paper reports that there are four combustion technologies upon which U.S. electric utilities are expected to rely for the majority of their future power generating needs. These technologies are pulverized coal- fired combustion (PC); coal-fired fluidized bed combustion (AFBC); coal gasification, combined cycle systems (CGCC); and natural gas-fired combined cycle systems (NGCC). The engineering and economic parameters which affect the choice of a technology include capital costs, operating and maintenance costs, fuel costs, construction schedule, process risk, environmental and site impacts, fuel efficiency and flexibility, plant availability, capacity factors, timing of startup, and the importance of utility economic and financial factors

FEED SYSTEM INNOVATION FOR GASIFICATION OF LOCALLY ECONOMICAL ALTERNATIVE FUELS (FIGLEAF)

Energy Technology Data Exchange (ETDEWEB)

Michael L. Swanson; Mark A. Musich; Darren D. Schmidt; Joseph K. Schultz

2003-02-01

The Feed System Innovation for Gasification of Locally Economical Alternative Fuels (FIGLEAF) project was conducted by the Energy & Environmental Research Center and Gasification Engineering Corporation of Houston, Texas (a subsidiary of Global Energy Inc., Cincinnati, Ohio), with 80% cofunding from the U.S. Department of Energy (DOE). The goal of the project was to identify and evaluate low-value fuels that could serve as alternative feedstocks and to develop a feed system to facilitate their use in integrated gasification combined-cycle and gasification coproduction facilities. The long-term goal, to be accomplished in a subsequent project, is to install a feed system for the selected fuel(s) at Global Energy's commercial-scale 262-MW Wabash River Coal Gasification Facility in West Terre Haute, Indiana. The feasibility study undertaken for the project consisted of identifying and evaluating the economic feasibility of potential fuel sources, developing a feed system design capable of providing a fuel at 400 psig to the second stage of the E-Gas (Destec) gasifier to be cogasified with coal, performing bench- and pilot-scale testing to verify concepts and clarify decision-based options, reviewing information on high-pressure feed system designs, and determining the economics of cofeeding alternative feedstocks with the conceptual feed system design. A preliminary assessment of feedstock availability within Indiana and Illinois was conducted. Feedstocks evaluated included those with potential tipping fees to offset processing cost: sewage sludge, municipal solid waste, used railroad ties, urban wood waste (UWW), and used tires/tire-derived fuel. Agricultural residues and dedicated energy crop fuels were not considered since they would have a net positive cost to the plant. Based on the feedstock assessment, sewage sludge was selected as the primary feedstock for consideration at the Wabash River Plant. Because of the limited waste heat available for drying and

Research, development, demonstration, and early deployment policies for advanced-coal technology in China

International Nuclear Information System (INIS)

Zhao Lifeng; Gallagher, Kelly Sims

2007-01-01

Advanced-coal technologies will increasingly play a significant role in addressing China's multiple energy challenges. This paper introduces the current status of energy in China, evaluates the research, development, and demonstration policies for advanced-coal technologies during the Tenth Five-Year Plan, and gives policy prospects for advanced-coal technologies in the Eleventh Five-Year Plan. Early deployment policies for advanced-coal technologies are discussed and some recommendations are put forward. China has made great progress in the development of advanced-coal technologies. In terms of research, development, and demonstration of advanced-coal technologies, China has achieved breakthroughs in developing and demonstrating advanced-coal gasification, direct and indirect coal liquefaction, and key technologies of Integrated Gasification Combined Cycle (IGCC) and co-production systems. Progress on actual deployment of advanced-coal technologies has been more limited, in part due to insufficient supporting policies. Recently, industry chose Ultra Super Critical (USC) Pulverized Coal (PC) and Super Critical (SC) PC for new capacity coupled with pollution-control technology, and 300 MW Circulating Fluidized Bed (CFB) as a supplement

Biomass gasification for energy production

Energy Technology Data Exchange (ETDEWEB)

Lundberg, H.; Morris, M.; Rensfelt, E. [TPS Termiska Prosesser Ab, Nykoeping (Sweden)

1997-12-31

Biomass and waste are becoming increasingly interesting as fuels for efficient and environmentally sound power generation. Circulating fluidized bed (CFB) gasification for biomass and waste has been developed and applied to kilns both in the pulp and paper industry and the cement industry. A demonstration plant in Greve-in- Chianti, Italy includes two 15 MW{sub t}h RDF-fuelled CFB gasifiers of TPS design, the product gas from which is used in a cement kiln or in steam boiler for power generation. For CFB gasification of biomass and waste to reach a wider market, the product gas has to be cleaned effectively so that higher fuel to power efficiencies can be achieved by utilizing power cycles based on engines or gas turbines. TPS has developed both CFB gasification technology and effective secondary stage tar cracking technology. The integrated gasification - gas-cleaning technology is demonstrated today at pilot plant scale. To commercialise the technology, the TPS`s strategy is to first demonstrate the process for relatively clean fuels such as woody biomass and then extend the application to residues from waste recycling. Several demonstration projects are underway to commercialise TPS`s gasification and gas cleaning technology. In UK the ARBRE project developed by ARBRE Energy will construct a gasification plant at Eggborough, North Yorkshire, which will provide gas to a gas turbine and steam turbine generation system, producing 10 MW and exporting 8 Mw of electricity. It has been included in the 1993 tranche of the UK`s Non Fossil Fuel Obligation (NFFO) and has gained financial support from EC`s THERMIE programme as a targeted BIGCC project. (author)

Biomass gasification for energy production

Energy Technology Data Exchange (ETDEWEB)

Lundberg, H; Morris, M; Rensfelt, E [TPS Termiska Prosesser Ab, Nykoeping (Sweden)

1998-12-31

Biomass and waste are becoming increasingly interesting as fuels for efficient and environmentally sound power generation. Circulating fluidized bed (CFB) gasification for biomass and waste has been developed and applied to kilns both in the pulp and paper industry and the cement industry. A demonstration plant in Greve-in- Chianti, Italy includes two 15 MW{sub t}h RDF-fuelled CFB gasifiers of TPS design, the product gas from which is used in a cement kiln or in steam boiler for power generation. For CFB gasification of biomass and waste to reach a wider market, the product gas has to be cleaned effectively so that higher fuel to power efficiencies can be achieved by utilizing power cycles based on engines or gas turbines. TPS has developed both CFB gasification technology and effective secondary stage tar cracking technology. The integrated gasification - gas-cleaning technology is demonstrated today at pilot plant scale. To commercialise the technology, the TPS`s strategy is to first demonstrate the process for relatively clean fuels such as woody biomass and then extend the application to residues from waste recycling. Several demonstration projects are underway to commercialise TPS`s gasification and gas cleaning technology. In UK the ARBRE project developed by ARBRE Energy will construct a gasification plant at Eggborough, North Yorkshire, which will provide gas to a gas turbine and steam turbine generation system, producing 10 MW and exporting 8 Mw of electricity. It has been included in the 1993 tranche of the UK`s Non Fossil Fuel Obligation (NFFO) and has gained financial support from EC`s THERMIE programme as a targeted BIGCC project. (author)

Feasibility studies on selected bioenergy concepts producing electricity, heat, and liquid fuel. IEA Bioenergy, Techno-economic analysis activity

Energy Technology Data Exchange (ETDEWEB)

Solantausta, Y.; Koljonen, T. [VTT Energy, Espoo (Finland); Podesser, E. [Joanneum Research (Austria); Beckman, D. [Zeton Inc. (Canada); Overend, R. [National Renewable Energy Lab. (United States)

1999-07-01

The IEA Bioenergy Techno-Economic Analysis Activity reported here, had the following objectives: To assist companies working with technologies and products related to bioenergy applications in their efforts to demonstrate these; To promote bioenergy technologies, processes and applications; To build and maintain a network for R and D organisations and industry. The objectives were pursued 1995 - 1997 through carrying out site-specific prefeasibility studies in participating countries. Both electricity and liquid fuel applications were studied, utilising gasification, pyrolysis, and combustion technologies. Studies were carried out in collaboration with companies developing new products or services from participating countries (Austria, Canada, Finland, and the United States of America) in the bioenergy field. Cases are: Austria: Power production at a district heating station, Stirling-engine driven by unclean boiler flue gases, 50 kWe; Canada - Bio-oil production for a boiler power plant, Fast pyrolysis of sawmill wastes and bark, 11 MWe; Finland: Co-generation of power and heat at a pulp and paper mill, Pressurised integrated gasification combined-cycle (IGCC) using bark and wood, 34 MWe; Sweden: Bio-oil production for heating fuel, Fast pyrolysis of forest residues, 20 000 t/a; USA - Case 1: Co-firing in a coal boiler, Combustion of plantation willow, 15 MWe; USA - Case 2: Condensing power production, Pressurised IGCC using alfalfa stems, 75 MWe All of the cases studied are at different stages of development. Results from these case studies are reported together with technical uncertainties and future development needs, which are required for all the systems. In general, the results showed that for most of the cases studied economic conditions are possible, through existing subsidies or tax incentives, for feasible industrial operation. Specially designed Stirling engines have a short amortisation time integrated to biomass district heating plants in Austria

CERAMIC MEMBRANE ENABLING TECHNOLOGY FOR IMPROVED IGCC EFFICIENCY

International Nuclear Information System (INIS)

Ravi Prasad

2000-01-01

The objective of this program is to conduct a technology development program to advance the state-of-the-art in ceramic Oxygen Transport Membranes (OTM) to the level required to produce step change improvements in process economics, efficiency, and environmental benefits for commercial IGCC systems and other applications. The IGCC program is focused on addressing key issues in materials, processing, manufacturing, engineering and system development that will make the OTM a commercial reality. The objective of the OTM materials development task is to identify a suitable material that can be formed into a thin film to produce the target oxygen flux. This requires that the material have an adequate permeation rate, and thermo-mechanical and thermo-chemical properties such that the material is able to be supported on the desired substrate and sufficient mechanical strength to survive the stresses involved in operation. The objective of the composite OTM development task is to develop the architecture and fabrication techniques necessary to construct stable, high performance, thin film OTMs supported on suitable porous, load bearing substrates. The objective of the process development task of this program to demonstrate the program objectives on a single OTM tube under test conditions simulating those of the optimum process cycle for the power plant

Process integration and optimization of a solid oxide fuel cell – Gas turbine hybrid cycle fueled with hydrothermally gasified waste biomass

International Nuclear Information System (INIS)

Facchinetti, Emanuele; Gassner, Martin; D’Amelio, Matilde; Marechal, François; Favrat, Daniel

2012-01-01

Due to its suitability for using wet biomass, hydrothermal gasification is a promising process for the valorization of otherwise unused waste biomass to synthesis gas and biofuels. Solid oxide fuel cell (SOFC) based hybrid cycles are considered as the best candidate for a more efficient and clean conversion of (bio) fuels. A significant potential for the integration of the two technologies is expected since hydrothermal gasification requires heat at 673–773 K, whereas SOFC is characterized by heat excess at high temperature due to the limited electrochemical fuel conversion. This work presents a systematic process integration and optimization of a SOFC-gas turbine (GT) hybrid cycle fueled with hydrothermally gasified waste biomass. Several design options are systematically developed and compared through a thermodynamic optimization approach based on First Law and exergy analysis. The work demonstrates the considerable potential of the system that allows for converting wet waste biomass into electricity at a First Law efficiency of up to 63%, while simultaneously enabling the separation of biogenic carbon dioxide for further use or sequestration. -- Highlights: ► Hydrothermal gasification is a promising process for the valorization of waste wet biomass. ► Solid Oxide Fuel Cell – Gas Turbine hybrid cycle emerges as the best candidates for conversion of biofuels. ► A systematic process integration and optimization of a SOFC-GT hybrid cycle fuelled with hydrothermally gasified biomass is presented. ► The system may convert wet waste biomass to electricity at a First Law efficiency of 63% while separating the biogenic carbon dioxide. ► The process integration enables to improve the First Law efficiency of around 4% with respect to a non-integrated system.

Efficiency of the life cycle of the gasification of residues in the sawmill 'El Brujo'

International Nuclear Information System (INIS)

Lesme Jaén, René; Rodriguez Ortiz, Leandro Alexei; Oliva Ruiz, Luis Oscar; Peralta Campos, Leonel Grave de; Iglesias Vaillant, Yuniel

2017-01-01

Poor gas, the result of biomass gasification with air, can be used in internal combustion engines to generate electricity, however it is necessary to evaluate the net energy production, as well as environmental impacts and in this sense the life cycle analysis is a tool that allows quantifying the potentialities of any technology. In this work, taking as a reference 1682 hours of operation, a life cycle inventory of the waste gasification plant for the generation of electricity at the 'El Brujo' sawmill is carried out. As a result of the work, a ratio between the produced renewable energy and the fossil energy consumed of 4,18 was obtained, showing that the fuel used is renewable and energy efficiency of the life cycle of 11,07 %, with a positive balance of 18 tons of CO2 ceased to emit into the atmosphere. (author)

IGCC - fuel-flexible technology for the future

Energy Technology Data Exchange (ETDEWEB)

Karg, J.; Hannemann, F. [Siemens AG Power Generation, Erlangen (Germany)

2004-07-01

According to IEA's World Energy Investment Outlook 2003 the electricity sector will dominate with about 60% of the total investment requirements expected until 2030 for worldwide energy-supply infrastructure. Around 45% of the capital needed for the electricity sector will be for power generation. The investment will be needed for capacity additions and to replace existing older facilities. According to the estimates the global primary energy demand is projected to grow by two thirds over the next three decades and electricity demand is expected to double by 2030. The natural gas for power generation is projected to increase significantly, but coal will remain the largest source of electricity generation throughout the projection period. These trends must be seen against the background that environmental regulations, are becoming tighter, and that environmental legislation will increasingly address greenhouse gas emissions. The necessity for more efficient use of primary energies in combination with more stringent environmental regulations for fossil-fuelled power plants therefore pushes concepts with increased efficiencies and reduced CO{sub 2} emissions, respectively. Since significant reduction of CO{sub 2} emissions cannot only be achieved via increased efficiencies or application of fuels with low carbon content, CO{sub 2} removal options also need to be considered for future power plant configurations. Considering this, IGCC is again one of the most promising solutions which are of relevance in this context. However, these new IGCC applications require further overall a plant concept and component development efforts. One essential step for performance improvement of future IGCC applications is to further develop syngas capabilities of advanced gas turbines, thereby considering the experience and lessons learned from operational plants. 11 refs., 7 figs., 5 tabs.

Method and system for controlling a gasification or partial oxidation process

Science.gov (United States)

Rozelle, Peter L; Der, Victor K

2015-02-10

A method and system for controlling a fuel gasification system includes optimizing a conversion of solid components in the fuel to gaseous fuel components, controlling the flux of solids entrained in the product gas through equipment downstream of the gasifier, and maximizing the overall efficiencies of processes utilizing gasification. A combination of models, when utilized together, can be integrated with existing plant control systems and operating procedures and employed to develop new control systems and operating procedures. Such an approach is further applicable to gasification systems that utilize both dry feed and slurry feed.

Combined heat and power production through biomass gasification with 'Heatpipe-Reformer'

International Nuclear Information System (INIS)

Iliev, I.; Kamburova, V.; Terziev, A.

2013-01-01

The current report aims is to analyze the system for combined heat and power production through biomass gasification with “heatpipe-reformer” system. Special attention is paid on the process of synthetic gas production in the Reformer, its cleaning and further burning in the co-generation unit. A financial analysis is made regarding the investments and profits generated by the combined heat and power production. (authors)

Cost and performance of fossil fuel power plants with CO2 capture and storage

International Nuclear Information System (INIS)

Rubin, Edward S.; Chen, Chao; Rao, Anand B.

2007-01-01

CO 2 capture and storage (CCS) is receiving considerable attention as a potential greenhouse gas (GHG) mitigation option for fossil fuel power plants. Cost and performance estimates for CCS are critical factors in energy and policy analysis. CCS cost studies necessarily employ a host of technical and economic assumptions that can dramatically affect results. Thus, particular studies often are of limited value to analysts, researchers, and industry personnel seeking results for alternative cases. In this paper, we use a generalized modeling tool to estimate and compare the emissions, efficiency, resource requirements and current costs of fossil fuel power plants with CCS on a systematic basis. This plant-level analysis explores a broader range of key assumptions than found in recent studies we reviewed for three major plant types: pulverized coal (PC) plants, natural gas combined cycle (NGCC) plants, and integrated gasification combined cycle (IGCC) systems using coal. In particular, we examine the effects of recent increases in capital costs and natural gas prices, as well as effects of differential plant utilization rates, IGCC financing and operating assumptions, variations in plant size, and differences in fuel quality, including bituminous, sub-bituminous and lignite coals. Our results show higher power plant and CCS costs than prior studies as a consequence of recent escalations in capital and operating costs. The broader range of cases also reveals differences not previously reported in the relative costs of PC, NGCC and IGCC plants with and without CCS. While CCS can significantly reduce power plant emissions of CO 2 (typically by 85-90%), the impacts of CCS energy requirements on plant-level resource requirements and multi-media environmental emissions also are found to be significant, with increases of approximately 15-30% for current CCS systems. To characterize such impacts, an alternative definition of the 'energy penalty' is proposed in lieu of the

Future carbon regulations and current investments in alternative coal-fired power plant technologies

International Nuclear Information System (INIS)

Sekar, Ram C.; Parsons, John E.; Herzog, Howard J.; Jacoby, Henry D.

2007-01-01

We analyze how uncertain future US carbon regulations shape the current choice of the type of power plant to build. Our focus is on two coal-fired technologies, pulverized coal (PC) and integrated coal gasification combined cycle technology (IGCC). The PC technology is cheapest-assuming there is no need to control carbon emissions. The IGCC technology may be cheaper if carbon must be captured. Since power plants last many years and future regulations are uncertain, a US electric utility faces a standard decision under uncertainty. A company will confront the range of possible outcomes, assigning its best estimate of the probability of each scenario, averaging the results and determining the power plant technology with the lowest possible cost inclusive of expected future carbon related costs, whether those costs be in the form of emissions charges paid or capital expenditures for retrofitting to capture carbon. If the company assigns high probability to no regulation or to less stringent regulation of carbon, then it makes sense for it to build the PC plant. But if it assigns sufficient probability to scenarios with more stringent regulation, then the IGCC technology is warranted. We provide some useful benchmarks for possible future regulation and show how these relate back to the relative costs of the two technologies and the optimal technology choice. Few of the policy proposals widely referenced in the public discussion warrant the choice of the IGCC technology. Instead, the PC technology remains the least costly. However, recent carbon prices in the European Emissions Trading System are higher than these benchmarks. If it is any guide to possible future penalties for emissions in the US, then current investment in the IGCC technology is warranted. Of course, other factors need to be factored into the decision as well

Assessing the economic feasibility of flexible integrated gasification Co-generation facilities

NARCIS (Netherlands)

Meerman, J.C.; Ramírez Ramírez, C.A.; Turkenburg, W.C.; Faaij, A.P.C.

2011-01-01

This paper evaluated the economic effects of introducing flexibility to state-of-the-art integrated gasification co-generation (IGCG) facilities equipped with CO2 capture. In a previous paper the technical and energetic performances of these flexible IG-CG facilities were evaluated. This paper

Environmentally favourable electricity production using allothermal coal gasification in accordance with the MBG system

International Nuclear Information System (INIS)

Rost, M.; Heek, K.H. van; Knop, K.

1988-01-01

Combined gas- and steam turbine power plants with integrated coal gasification are an important foundation alone for the further development of coal processing. The basis of the development is a new allothermal coal gasification system in a fluidized bed, which has been developed from the long operating experience accumulated at a half-scale plant. In contrast with the concept adopted so far of combination with nuclear process heat, in the MGB system (M.A.N.-Bergbauforschung-Gaserzeugung) the reaction heat required for the gasification is obtained by burning part of the coal gas produced. The gasification in the fluidized bed occurs at temperatures of between 800 and 850 0 C within a pressure range of between 20 and 25 bar. The paper describes the integration of the MBG system into a 250 MW power plant as well as the state of development of allothermal coal gasification and test results from the half-scale experimental plant. The construction of a demonstration plant, which will be incorporated in the bypass of a bituminous coal-fired unit, is planned in order to prove the function of the gas generator. (orig.) [de

Economic development through biomass system integration: Volume 1

Energy Technology Data Exchange (ETDEWEB)

DeLong, M.M. [Northern States Power Co., Minneapolis, MN (United States)

1995-10-01

This report documents a feasibility study for an integrated biomass power system, where an energy crop (alfalfa) is the feedstock for a processing plant and a power plant (integrated gasification combined cycle) in a way that benefits the facility owners. Chapters describe alfalfa basics, production risks, production economics, transportation and storage, processing, products, market analysis, business analysis, environmental impact, and policy issues. 69 figs., 63 tabs.

Modeling of a Large-Scale High Temperature Regenerative Sulfur Removal Process

DEFF Research Database (Denmark)

Konttinen, Jukka T.; Johnsson, Jan Erik

1999-01-01

model that does not account for bed hydrodynamics. The pilot-scale test run results, obtained in the test runs of the sulfur removal process with real coal gasifier gas, have been used for parameter estimation. The validity of the reactor model for commercial-scale design applications is discussed.......Regenerable mixed metal oxide sorbents are prime candidates for the removal of hydrogen sulfide from hot gasifier gas in the simplified integrated gasification combined cycle (IGCC) process. As part of the regenerative sulfur removal process development, reactor models are needed for scale......-up. Steady-state kinetic reactor models are needed for reactor sizing, and dynamic models can be used for process control design and operator training. The regenerative sulfur removal process to be studied in this paper consists of two side-by-side fluidized bed reactors operating at temperatures of 400...

Puertollano IGCC plant. Present position and future competitiveness

Energy Technology Data Exchange (ETDEWEB)

Pedro Casero; Francisco Garcia-Pena

2006-07-01

This paper discusses the current status of the Puertollano 350 MW IGCC demonstration power plant in Spain. The experience provided by the operation of this plant during the last years is described, focussing on the core systems of the plant (gasifier, gas cleaning and gas turbines). Bottlenecks and weak points related to these systems are identified, along with the improvements. The production of hydrogen from coal at an IGCC plant is also discussed. 9 figs., 2 tabs.

Carbon dioxide capture and separation techniques for advanced power generation point sources

Energy Technology Data Exchange (ETDEWEB)

Pennline, H.W.; Luebke, D.R.; Morsi, B.I.; Heintz, Y.J.; Jones, K.L.; Ilconich, J.B.

2006-09-01

The capture/separation step for carbon dioxide (CO2) from large-point sources is a critical one with respect to the technical feasibility and cost of the overall carbon sequestration scenario. For large-point sources, such as those found in power generation, the carbon dioxide capture techniques being investigated by the in-house research area of the National Energy Technology Laboratory possess the potential for improved efficiency and costs as compared to more conventional technologies. The investigated techniques can have wide applications, but the research has focused on capture/separation of carbon dioxide from flue gas (postcombustion from fossil fuel-fired combustors) and from fuel gas (precombustion, such as integrated gasification combined cycle – IGCC). With respect to fuel gas applications, novel concepts are being developed in wet scrubbing with physical absorption; chemical absorption with solid sorbents; and separation by membranes. In one concept, a wet scrubbing technique is being investigated that uses a physical solvent process to remove CO2 from fuel gas of an IGCC system at elevated temperature and pressure. The need to define an ideal solvent has led to the study of the solubility and mass transfer properties of various solvents. Fabrication techniques and mechanistic studies for hybrid membranes separating CO2 from the fuel gas produced by coal gasification are also being performed. Membranes that consist of CO2-philic silanes incorporated into an alumina support or ionic liquids encapsulated into a polymeric substrate have been investigated for permeability and selectivity. An overview of two novel techniques is presented along with a research progress status of each technology.

Recycling of residual IGCC slags and their benefits as degreasers in ceramics.

Science.gov (United States)

Iglesias Martín, I; Acosta Echeverría, A; García-Romero, E

2013-11-15

This work studies the evolution of IGCC slag grains within a ceramic matrix fired at different temperatures to investigate the effect of using IGCC slag as a degreaser. Pressed ceramic specimens from two clay mixtures are used in this study. The M1 mixture is composed of standard clays, whereas the M2 mixture is composed of the same clay mixture as M1 mixture but contains 15% by weight IGCC slag. The amount of IGCC slag added coincides with the amount of slag typically used as a degreaser in the ceramic industry. Specimens are fired at 950 °C, 1000 °C, 1050 °C, 1100 °C and 1150 °C. The mineralogical composition and the IGCC slag grain shape within the ceramic matrix are determined by X-ray diffraction, polarized light microscopy and scanning electron microscopy. The results reveal that the surface of the slag grains is welded to the ceramic matrix while the quartz grains are separated, which causes increased water absorption and reduces the mechanical strength. IGCC slag, however, reduces water absorption. This behaviour is due to the softening temperature of the slag. This property is quite important from an industrial viewpoint because IGCC slag can serve as an alternative to traditional degreasing agents in the ceramic building industry. Additionally, using IGCC slag allows for the transformation of waste into a secondary raw material, thereby avoiding disposal at landfills; moreover, these industrial wastes are made inert and improve the properties of ceramics. Copyright © 2013 Elsevier Ltd. All rights reserved.

Combining a 2-D multiphase CFD model with a Response Surface Methodology to optimize the gasification of Portuguese biomasses

International Nuclear Information System (INIS)

Silva, Valter; Rouboa, Abel

2015-01-01

Highlights: • A multiphase CFD model was combined with RSM. • Gasification optimal operating conditions were found in a pilot scale reactor. • Syngas quality indices were optimized in a biomass gasification process. • Propagation of error methodology was combined with a CFD model and RSM. - Abstract: This paper presents a study to evaluate the potential of Portuguese biomasses (coffee husks, forest residues and vine pruning residues) to produce syngas for different applications. By using a 2-D Eulerian–Eulerian approach within the CFD framework, a design of several computer experiments was developed and were used as analysis tools the response surface method (RSM) and the propagation of error (POE) approach. The CFD model was validated under experimental results collected at a semi-industrial reactor. For design purposes, temperature, steam to biomass ratio (SBR) and the type of biomass were selected as input factors. The responses were the H 2 generation, the H 2 /CO ratio, the CH 4 /H 2 ratio, the carbon conversion and the cold gas efficiency. It was concluded that after an optimization procedure to determine the operating conditions, vine pruning residues could show very promising results considering some of the typical syngas indice standards for commercial purposes. From the optimization procedure, it was also concluded that forest residues are preferable for domestic natural gas applications and vine pruning residues for fuel cells and integrated gasification systems application. By using the RSM combined with POE, it was verified that the operating conditions to get higher performances do not always coincide with those necessary to obtain a stable syngas composition

Commercial development of the Battelle/FERCO biomass gasification process - initial operation of the McNeil gasifier

Energy Technology Data Exchange (ETDEWEB)

Paisley, M. [Battelle, Columbus, OH (United States); Farris, G. [Future Energy Resources Company, Atlanta, GA (United States); Slack, W. [Zurn-Nepco, South Portland, Maine (United States); Irving, J. [Burlington Electric Dept., Burlington, Vermont (United States)

1997-07-01

Restructuring in the utility industry has increased the emphasis on renewable energy supplies. To meet this need, the U.S. Department of Energy (DOE) has focused on a number of high efficiency power generation technologies that can effectively utilize biomass. One of these promising power generation technologies is biomass gasification coupled with either a gas turbine in a combined cycle system or a fuel cell. The gasification of biomass from renewable energy crops can efficiently and economically produce a renewable source of a clean gaseous fuel, suitable for use in these high efficiency power systems, or as a substitute fuel in other combustion devices such as boilers, kilns, or other natural gas fired equipment. This paper discusses the development and first commercial-scale application at the Burlington Electric Department's McNeil Station of the Battelle/FERCO high-throughput gasification process for gas turbine based power generation system. Projected process economics for a gas turbine combined cycle plant are presented. (author)

Fiscal 1995 achievement report. Development of entrained bed coal gasification power plant (Part 1 - Studies of key elements and techniques); 1995 nendo seika hokokusho. Funryusho sekitan gaska hatsuden plant kaihatsu - Sono 1. Youso kenkyu hen, gijutsu chosa hen

Energy Technology Data Exchange (ETDEWEB)

NONE

1996-03-01

Element techniques were studied and surveyed for establishing the technology of integrated coal gasification combined cycle. In fiscal 1995, E coal (coal of high ash fluid point) gasification was tested in the 2 tons/day furnace for the effect of its properties on furnace operation and for its properties relating to gasification and slagging and for changes in such properties due to flux admixed with the E coal. It was then found that the ash fluid point was so high as 1500 degrees C and that flux admixing, recovered oxygen reinjection, etc., would be necessary for the assurance of stable slag discharge. In a study using combined cycle system simulation, a comparison was made between results from tests conducted on a real system and results from the simulation, based on the detailed model completed by the preceding fiscal year. The model was reviewed and improved, and simulations were conducted in the respective operating states and operating modes. In the survey of element techniques, information was gathered at a Japan-U.S. joint technical conference held in Japan in October this year. Studies were also made about technical guidelines, or the like, involving coal gasification power generation. (NEDO)

The impact of future carbon prices on CCS investment for power generation in China

International Nuclear Information System (INIS)

Wu, Ning; Parsons, John E.; Polenske, Karen R.

2013-01-01

Carbon capture and storage (CCS) in China is currently discussed extensively but few in-depth analyses focusing on economics are observed. In this study, we answer two related questions about the development of CCS and power generation technologies in China: (1) what is the breakeven carbon-dioxide price to justify CCS installation investment for Integrated Gasification Combined Cycle (IGCC) and pulverized coal (PC) power plants, and, (2) what are the risks associated with investment for CCS. To answer these questions, we build a net present value model for IGCC and PC plants with capacity of 600 MW, with assumptions best representing the current technologies in China. Then, we run a sensitivity analysis of capital costs and fuel costs to reveal their impact on the carbon price, and analyze the risk on investment return caused by the carbon price volatility. Our study shows that in China, a breakeven carbon price of $61/tonne is required to justify investment on CCS for PC plants, and $72/tonne for IGCC plants. In this analysis, we also advise investors on the impact of capital and fuel costs on the carbon price and suggest optimal timing for CCS investment. - Highlights: ► We collect data on CCS and power generation which best represents technologies and costs in China. ► We model power plants' net present value to find the breakeven carbon prices. ► IGCC needs $72 per tonne to breakeven while PC requires $61 in China. ► Capital and fuel costs impact the carbon prices noticeably. ► We also examine the sensitivity, impact on return and time for investment

Techno-economic analysis of ammonia production via integrated biomass gasification

International Nuclear Information System (INIS)

Andersson, Jim; Lundgren, Joakim

2014-01-01

Highlights: • Techno-economic results regarding biomass-based ammonia production systems. • Integration of an ammonia production process in a pulp and paper mill. • Integrated ammonia production gains higher system efficiency than stand-alone production. • The economics of an integrated production system is improved compared to stand-alone production. - Abstract: Ammonia (NH 3 ) can be produced by synthesis of nitrogen and hydrogen in the Haber–Bosch process, where the economic challenge is the hydrogen production. Currently, substantial amounts of greenhouse gases are emitted from the ammonia industry since the hydrogen production is almost exclusively based on fossil feedstocks. Hydrogen produced via gasification of lignocellulosic biomass is a more environmentally friendly alternative, but the economic performance is critical. The main objective of this work was to perform a techno-economic evaluation of ammonia production via integrated biomass gasification in an existing pulp and paper mill. The results were compared with a stand-alone production case to find potential technical and economic benefits deriving from the integration. The biomass gasifier and the subsequent NH 3 production were modelled using the commercial software Aspen Plus. A process integration model based on Mixed Integer Linear Programming (MILP) was used to analyze the effects on the overall energy system of the pulp mill. Important modelling constraints were to maintain the pulp production and the steam balance of the mill. The results showed that the process economics and energy performance are favourable for the integrated case compared to stand-alone production. The main conclusion was however that a rather high NH 3 selling price is required to make both production cases economically feasible

The production of synthetic material gas (SNG) from pit coal by a combined auto-allothermic steam gasification

International Nuclear Information System (INIS)

Buch, A.

1975-01-01

The steam gasification of pit coal requires temperatures which cannot yet be reached with the present state of HTGR technology for material technical reasons. The use of nuclear heat thus remains limited to some fields of application outside the gasifier, which are specified. The production costs of synthetic natural gas from autothermal gasification on the one hand, and from combined auto-allothermal gasification on the other hand are calculated considering the heat price of pit coal and of the selling price of electrical energy and are compared. (GG/LH) [de

Integrated operation and management system for a 700MW combined cycle power plant

Energy Technology Data Exchange (ETDEWEB)

Shiroumaru, I. (Yanai Power Plant Construction Office, Chugoku Electric Power Co., Inc., 1575-5 Yanai-Miyamoto-Shiohama, Yanai-shi, Yamaguchi-ken (JP)); Iwamiya, T. (Omika Works, Hitachi, Ltd., 5-2-1 Omika-cho, Hitachi-shi, Ibaraki-ken (JP)); Fukai, M. (Hitachi Works, Hitachi, Ltd., 3-1-1 Saiwai-cho, Hitachi-shi, Ibaraki-ken (JP))

1992-03-01

Yanai Power Plant of the Chugoku Electric Power Co., Inc. (Yamaguchi Pref., Japan) is in the process of constructing a 1400MW state-of-the-art combined cycle power plant. The first phase, a 350MW power plant, started operation on a commercial basis in November, 1990. This power plant has achieved high efficiency and high operability, major features of a combined cycle power plant. The integrated operation and management system of the power plant takes care of operation, maintenance, control of general business, etc., and was built using the latest computer and digital control and communication technologies. This paper reports that it is expected that this system will enhance efficient operation and management for the power plant.

Low Carbon Technology Options for the Natural Gas ...

Science.gov (United States)

The ultimate goal of this task is to perform environmental and economic analysis of natural gas based power production technologies (different routes) to investigate and evaluate strategies for reducing emissions from the power sector. It is a broad research area. Initially, the research will be focused on the preliminary analyses of hydrogen fuel based power production technologies utilizing hydrogen fuel in a large size, heavy-duty gas turbines in integrated reformer combined cycle (IRCC) and integrated gasification combined cycle (IGCC) for electric power generation. The research will be expanded step-by-step to include other advanced (e.g., Net Power, a potentially transformative technology utilizing a high efficiency CO2 conversion cycle (Allam cycle), and chemical looping etc.) pre-combustion and post-combustion technologies applied to natural gas, other fossil fuels (coal and heavy oil) and biomass/biofuel based on findings. Screening analysis is already under development and data for the analysis is being processed. The immediate action on this task include preliminary economic and environmental analysis of power production technologies applied to natural gas. Data for catalytic reforming technology to produce hydrogen from natural gas is being collected and compiled on Microsoft Excel. The model will be expanded for exploring and comparing various technologies scenarios to meet our goal. The primary focus of this study is to: 1) understand the chemic

The installation IGCC power plans in the petroleum refinement: international experiences and lessons for Mexico; La instalacion de plantas IGCC en la refinacion de petroleo: experiencias internacionales y lecciones para Mexico

Energy Technology Data Exchange (ETDEWEB)

Hernandez, Joel [Ecole du Petrole et des Moteurs, Institut Franzais du Petrole, (France)

2004-06-15

In this work, are presented the technical and economic elements of the international experience for the installation of IGCC power plants in the petroleum refinement and the lessons for Mexico in the installation of this technology in PEMEX Refinacion are analyzed. The construction of IGCC power plants in the petroleum refinement has grown 14.3 % at worldwide level as of 1996, in which there was already an installed capacity of 160 MW. At the end of 2003 an installed capacity of 2,500 MW was reached. The growth in the installation of IGCC power plants fundamentally appears in Europe, being Italy and Spain leader countries in the construction of this technology in the petroleum refinement. However, countries like Holland, Japan, Singapore and the United States count on IGCC power plants for electricity and hydrogen generation, which take advantage of low value fuels such as vacuum tower residues, petroleum coke, asphalt, liquid fuels, among others. In Mexico, the installation IGCC power plants in the petroleum refinement is null, nevertheless Petroleos Mexicanos counts with the approval of the government for the installation of cogeneration power plants in its facilities. This approval would allow PEMEX to carry out projects for the installation IGCC power plants, specifically in PEMEX Refinacion, for the generation of electricity and hydrogen from the advantage of heavy residues of low economic value. The opportunity that the installation IGCC power plants in the petroleum refinement offers is directed towards the commercialization of the electricity and hydrogen, which would impel PEMEX Refinacion to enter the competition of the electrical market in Mexico. [Spanish] En este trabajo, se presentan los elementos tecnicos y economicos de la experiencia internacional para la instalacion de plantas IGCC en la refinacion de petroleo y se analizan las lecciones para Mexico en la instalacion de esta tecnologia en PEMEX Refinacion. La construccion de plantas IGCC en la

UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

International Nuclear Information System (INIS)

None

1998-01-01

The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

Advanced IGCC-Hypogen concepts for a developing hydrogen market

Energy Technology Data Exchange (ETDEWEB)

Starr, F.; Cormos, C.-C.; Tzimas, E.; Brown, A. [European Commission, Petten (Netherlands). DG Joint Research Centre, Institute for Energy

2007-07-01

With FP6 the EU is funding a project called 'Dynamis' which aims to design plants to generate electricity, plus a limited amount of hydrogen from fossil fuels, in which the CO{sub 2} is captured and stored underground. Such plants have been characterised as being of the 'HYPOGEN' type since they generate both hydrogen and electric power. As the hydrogen market develops IGCC-Hypogen based systems will need to produce much greater amounts of hydrogen. It is also desirable that such plants should be able to vary the proportion of hydrogen-to-electricity. This will enable IGCC-Hypogen plants to load follow and two-shift as electricity demand from the grid changes. Such variations in power output are not always practical with existing designs of electricity-only IGCCs. This paper reviews the technical issues involved in providing a high-flexibility IGCC-Hypogen plant. Three such concepts are discussed (1) very limited flexibility in which the changes from a fixed hydrogen-electricity ratio concept are minor, (2) moderate level of flexibility in which the limit is imposed by the CCGT gas turbine turndown (3) complete flexibility, the plant being able produce the energy as all-electricity or all-hydrogen. 9 refs., 2 figs., 1 tab.

Hybridization of concentrated solar power with biomass gasification in Brazil’s semiarid region

International Nuclear Information System (INIS)

Milani, Rodrigo; Szklo, Alexandre; Hoffmann, Bettina Susanne

2017-01-01

Highlights: • Assessment of three hybridization concepts between CSP and biomass gasification. • Modelling of a benchmark power plant for each of the hybridization concepts. • The method relies on using Aspentech Hysys and SAM for thermodynamic analysis. • Technical and economic performance of the three benchmark power plants as result. - Abstract: This study aims to propose and analyze different options for hybridizing Concentrated Solar Power (CSP) with biomass, through gasification for power generation. A hybrid CSP-biomass power plant through gasification is an innovative concept which allows the integration of combined cycle for power generation, sun-biomass hybridization and syngas storage. Therefore, this study addressed the proposition of the hybridization concept and the simulation of benchmark power plants for a suitable Brazilian site (high direct normal irradiation and low-cost biomass availability). Three power plant concepts are proposed and simulated in Aspentech Hysys and System Advisor Model (SAM): (i) Series design; (ii) Parallel design, and (iii) Steam Extraction design. For the same gasifier, the Series design holds the highest levelized cost, while the Parallel design presents the highest installed capacity, but the lowest capacity factor. Finally, the Steam Extraction design is placed between the other two proposed plants regarding the capacity factor and the annual energy generation.

Investigation on syngas production via biomass conversion through the integration of pyrolysis and air–steam gasification processes

International Nuclear Information System (INIS)

Alipour Moghadam, Reza; Yusup, Suzana; Azlina, Wan; Nehzati, Shahab; Tavasoli, Ahmad

2014-01-01

Highlights: • Innovation in gasifier design. • Integration of pyrolysis and steam gasification processes. • Energy saving, improvement of gasifier efficiency, syngas and hydrogen yield. • Overall investigation on gasification parameters. • Optimization conditions of integration of pyrolysis and gasification process. - Abstract: Fuel production from agro-waste has become an interesting alternative for energy generation due to energy policies and greater understanding of the importance of green energy. This research was carried out in a lab-scale gasifier and coconut shell was used as feedstock in the integrated process. In order to acquire the optimum condition of syngas production, the effect of the reaction temperature, equivalence ratio (ER) and steam/biomass (S/B) ratio was investigated. Under the optimized condition, H 2 and syngas yield achieved to 83.3 g/kg feedstock and 485.9 g/kg feedstock respectively, while LHV of produced gases achieved to 12.54 MJ/N m 3

Power generation based on biomass by combined fermentation and gasification--a new concept derived from experiments and modelling.

Science.gov (United States)

Methling, Torsten; Armbrust, Nina; Haitz, Thilo; Speidel, Michael; Poboss, Norman; Braun-Unkhoff, Marina; Dieter, Heiko; Kempter-Regel, Brigitte; Kraaij, Gerard; Schliessmann, Ursula; Sterr, Yasemin; Wörner, Antje; Hirth, Thomas; Riedel, Uwe; Scheffknecht, Günter

2014-10-01

A new concept is proposed for combined fermentation (two-stage high-load fermenter) and gasification (two-stage fluidised bed gasifier with CO2 separation) of sewage sludge and wood, and the subsequent utilisation of the biogenic gases in a hybrid power plant, consisting of a solid oxide fuel cell and a gas turbine. The development and optimisation of the important processes of the new concept (fermentation, gasification, utilisation) are reported in detail. For the gas production, process parameters were experimentally and numerically investigated to achieve high conversion rates of biomass. For the product gas utilisation, important combustion properties (laminar flame speed, ignition delay time) were analysed numerically to evaluate machinery operation (reliability, emissions). Furthermore, the coupling of the processes was numerically analysed and optimised by means of integration of heat and mass flows. The high, simulated electrical efficiency of 42% including the conversion of raw biomass is promising for future power generation by biomass. Copyright © 2014 Elsevier Ltd. All rights reserved.

Impact of Contaminants Present in Coal-Biomass Derived Synthesis Gas on Water-gas Shift and Fischer-Tropsch Synthesis Catalysts

Energy Technology Data Exchange (ETDEWEB)

Alptekin, Gokhan [TDA Research, Inc., Wheat Ridge, CO (United States)

2013-02-15

Co-gasification of biomass and coal in large-scale, Integrated Gasification Combined Cycle (IGCC) plants increases the efficiency and reduces the environmental impact of making synthesis gas ("syngas") that can be used in Coal-Biomass-to-Liquids (CBTL) processes for producing transportation fuels. However, the water-gas shift (WGS) and Fischer-Tropsch synthesis (FTS) catalysts used in these processes may be poisoned by multiple contaminants found in coal-biomass derived syngas; sulfur species, trace toxic metals, halides, nitrogen species, the vapors of alkali metals and their salts (e.g., KCl and NaCl), ammonia, and phosphorous. Thus, it is essential to develop a fundamental understanding of poisoning/inhibition mechanisms before investing in the development of any costly mitigation technologies. We therefore investigated the impact of potential contaminants (H₂S, NH₃, HCN, AsH₃, PH₃, HCl, NaCl, KCl, AS₃, NH₄NO₃, NH₄OH, KNO₃, HBr, HF, and HNO₃) on the performance and lifetime of commercially available and generic (prepared in-house) WGS and FT catalysts.

Synergistic combination of biomass torrefaction and co-gasification: Reactivity studies.

Science.gov (United States)

Zhang, Yan; Geng, Ping; Liu, Rui

2017-12-01

Two typical biomass feedstocks obtained from woody wastes and agricultural residues were torrefied or mildly pyrolized in a fixed-bed reactor. Effects of the torrefaction conditions on product distributions, compositional and energetic properties of the solid products, char gasification reactivity, and co-gasification behavior between coal and torrefied solids were systematically investigated. Torrefaction pretreatment produced high quality bio-solids with not only increased energy density, but also concentrated alkali and alkaline earth metals (AAEM). As a consequence of greater retention of catalytic elements in the solid products, the chars derived from torrefied biomass exhibited a faster conversion than those derived from raw biomass during CO 2 gasification. Furthermore, co-gasification of coal/torrefied biomass blends exhibited stronger synergy compared to the coal/raw biomass blends. The results and insights provided by this study filled a gap in understanding synergy during co-gasification of coal and torrefied biomass. Copyright © 2017 Elsevier Ltd. All rights reserved.

Development of ITM oxygen technology for integration in IGCC and other advanced power generation

Energy Technology Data Exchange (ETDEWEB)

Armstrong, Phillip A. [Air Products And Chemicals, Inc., Allentown, PA (United States)

2015-03-31

Ion Transport Membrane (ITM) technology is based on the oxygen-ion-conducting properties of certain mixed-metal oxide ceramic materials that can separate oxygen from an oxygen-containing gas, such as air, under a suitable driving force. The “ITM Oxygen” air separation system that results from the use of such ceramic membranes produces a hot, pure oxygen stream and a hot, pressurized, oxygen-depleted stream from which significant amounts of energy can be extracted. Accordingly, the technology integrates well with other high-temperature processes, including power generation. Air Products and Chemicals, Inc., the Recipient, in conjunction with a dozen subcontractors, developed ITM Oxygen technology under this five-phase Cooperative Agreement from the laboratory bench scale to implementation in a pilot plant capable of producing power and 100 tons per day (TPD) of purified oxygen. A commercial-scale membrane module manufacturing facility (the “CerFab”), sized to support a conceptual 2000 TPD ITM Oxygen Development Facility (ODF), was also established and operated under this Agreement. In the course of this work, the team developed prototype ceramic production processes and a robust planar ceramic membrane architecture based on a novel ceramic compound capable of high oxygen fluxes. The concept and feasibility of the technology was thoroughly established through laboratory pilot-scale operations testing commercial-scale membrane modules run under industrial operating conditions with compelling lifetime and reliability performance that supported further scale-up. Auxiliary systems, including contaminant mitigation, process controls, heat exchange, turbo-machinery, combustion, and membrane pressure vessels were extensively investigated and developed. The Recipient and subcontractors developed efficient process cycles that co-produce oxygen and power based on compact, low-cost ITMs. Process economics assessments show significant benefits relative to state

Hybrid Combustion-Gasification Chemical Looping

Energy Technology Data Exchange (ETDEWEB)

Herbert Andrus; Gregory Burns; John Chiu; Gregory Lijedahl; Peter Stromberg; Paul Thibeault

2009-01-07

For the past several years Alstom Power Inc. (Alstom), a leading world-wide power system manufacturer and supplier, has been in the initial stages of developing an entirely new, ultra-clean, low cost, high efficiency power plant for the global power market. This new power plant concept is based on a hybrid combustion-gasification process utilizing high temperature chemical and thermal looping technology The process consists of the oxidation, reduction, carbonation, and calcination of calcium-based compounds, which chemically react with coal, biomass, or opportunity fuels in two chemical loops and one thermal loop. The chemical and thermal looping technology can be alternatively configured as (i) a combustion-based steam power plant with CO{sub 2} capture, (ii) a hybrid combustion-gasification process producing a syngas for gas turbines or fuel cells, or (iii) an integrated hybrid combustion-gasification process producing hydrogen for gas turbines, fuel cells or other hydrogen based applications while also producing a separate stream of CO{sub 2} for use or sequestration. In its most advanced configuration, this new concept offers the promise to become the technology link from today's Rankine cycle steam power plants to tomorrow's advanced energy plants. The objective of this work is to develop and verify the high temperature chemical and thermal looping process concept at a small-scale pilot facility in order to enable AL to design, construct and demonstrate a pre-commercial, prototype version of this advanced system. In support of this objective, Alstom and DOE started a multi-year program, under this contract. Before the contract started, in a preliminary phase (Phase 0) Alstom funded and built the required small-scale pilot facility (Process Development Unit, PDU) at its Power Plant Laboratories in Windsor, Connecticut. Construction was completed in calendar year 2003. The objective for Phase I was to develop the indirect combustion loop with CO{sub 2

Chemical hot gas purification for biomass gasification processes; Chemische Heissgasreinigung bei Biomassevergasungsprozessen

Energy Technology Data Exchange (ETDEWEB)

Stemmler, Michael

2010-07-01

The German government decided to increase the percentage of renewable energy up to 20 % of all energy consumed in 2020. The development of biomass gasification technology is advanced compared to most of the other technologies for producing renewable energy. So the overall efficiency of biomass gasification processes (IGCC) already increased to values above 50 %. Therefore, the production of renewable energy attaches great importance to the thermochemical biomass conversion. The feedstock for biomass gasification covers biomasses such as wood, straw and further energy plants. The detrimental trace elements released during gasification of these biomasses, e.g. KCl, H{sub 2}S and HCl, cause corrosion and harm downstream devices. Therefore, gas cleaning poses an especial challenge. In order to improve the overall efficiency this thesis aims at the development of gas cleaning concepts for the allothermic, water blown gasification at 800 C and 1 bar (Guessing-Process) as well as for the autothermic, water and oxygen blown gasification at 950 C and 18 bar (Vaernamo-Process). Although several mechanisms for KCl- and H{sub 2}S-sorption are already well known, the achievable reduction of the contamination concentration is still unknown. Therefore, calculations on the produced syngas and the chemical hot gas cleaning were done with a thermodynamic process model using SimuSage. The syngas production was included in the calculations because the knowledge of the biomass syngas composition is very limited. The results of these calculations prove the dependence of syngas composition on H{sub 2}/C-ratio and ROC (Relative Oxygen Content). Following the achievable sorption limits were detected via experiments. The KCl containing syngases were analysed by molecular beam mass spectrometry (MBMS). Furthermore, an optimised H{sub 2}S-sorbent was developed because the examined sorbents exceeded the sorption limit of 1 ppmv. The calculated sorption limits were compared to the limits

Design and System Analysis of Quad-Generation Plant Based on Biomass Gasification Integrated with District Heating

DEFF Research Database (Denmark)

Rudra, Souman

alternative by upgrading existing district heating plant. It provides a generic modeling framework to design flexible energy system in near future. These frameworks address the three main issues arising in the planning and designing of energy system: a) socio impact at both planning and proses design level; b...... in this study. The overall aim of this work is to provide a complete assessment of the technical potential of biomass gasification for local heat and power supply in Denmark and replace of natural gas for the production. This study also finds and defines the future areas of research in the gasification......, it possible to lay a foundation for future gasification based power sector to produce flexible output such as electricity, heat, chemicals or bio-fuels by improving energy system of existing DHP(district heating plant) integrating gasification technology. The present study investigate energy system...