Effect of milling variables on powder character and sintering behaviour of 434L ferritic stainless steel-Al2O3 composites

International Nuclear Information System (INIS)

Mukherjee, S.K.; Upadhyaya, G.S.

1985-01-01

Ball milling of ferritic stainless steel-4 vol% Al 2 O 3 powder was carried out for the duration up to 222 ks. Attritor milling of ferritic stainless steel-6 vol% Al 2 O 3 were also carried out for the duration up to 32.4 ks. The characterization of the milled powders were performed. The sintering of ball milled powders was carried out at 1623 K for 10.8 ks in hydrogen. The premix of as received stainless steel powder and the attritor milled powder was also sintered at 1623 K for 3.6 ks in hydrogen. The results showed that an optimum ball milling period in between 58 and 173 ks was required to achieve better sintered properties. The attritor milling was more effective in grinding the powders as compared to ball milling, and the sinterability was also higher for such powders. (author)

AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions; FINAL

International Nuclear Information System (INIS)

Yi-Wen Cheng; Patrick Purtscher

1999-01-01

This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills

Spark Plasma Co-Sintering of Mechanically Milled Tool Steel and High Speed Steel Powders.

Science.gov (United States)

Pellizzari, Massimo; Fedrizzi, Anna; Zadra, Mario

2016-06-16

Hot work tool steel (AISI H13) and high speed steel (AISI M3:2) powders were successfully co-sintered to produce hybrid tool steels that have properties and microstructures that can be modulated for specific applications. To promote co-sintering, which is made difficult by the various densification kinetics of the two steels, the particle sizes and structures were refined by mechanical milling (MM). Near full density samples (>99.5%) showing very fine and homogeneous microstructure were obtained using spark plasma sintering (SPS). The density of the blends (20, 40, 60, 80 wt % H13) was in agreement with the linear rule of mixtures. Their hardness showed a positive deviation, which could be ascribed to the strengthening effect of the secondary particles altering the stress distribution during indentation. A toughening of the M3:2-rich blends could be explained in view of the crack deviation and crack arrest exerted by the H13 particles.

Spark Plasma Co-Sintering of Mechanically Milled Tool Steel and High Speed Steel Powders

Directory of Open Access Journals (Sweden)

Massimo Pellizzari

2016-06-01

Full Text Available Hot work tool steel (AISI H13 and high speed steel (AISI M3:2 powders were successfully co-sintered to produce hybrid tool steels that have properties and microstructures that can be modulated for specific applications. To promote co-sintering, which is made difficult by the various densification kinetics of the two steels, the particle sizes and structures were refined by mechanical milling (MM. Near full density samples (>99.5% showing very fine and homogeneous microstructure were obtained using spark plasma sintering (SPS. The density of the blends (20, 40, 60, 80 wt % H13 was in agreement with the linear rule of mixtures. Their hardness showed a positive deviation, which could be ascribed to the strengthening effect of the secondary particles altering the stress distribution during indentation. A toughening of the M3:2-rich blends could be explained in view of the crack deviation and crack arrest exerted by the H13 particles.

An Experiment Study on Surface Roughness in High Speed Milling NAK80 Die Steel

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Su Fa

2016-01-01

Full Text Available The paper introduces that the high speed milling experiments on NAK80 die steel was carried out on the DMU 60 mono BLOCK five axis linkage high speed CNC machining center tool by the TiAlN coated tools, in order to research the effect of milling parameters on surface roughness Ra. The results showed that the Ra value increased with the decrease of milling speed vc, increased with the axial depth of milling ap, and feed per tooth fz and radial depth of milling ae. On the basis of the single factor experiment results, the mathematics model for between surface roughness and milling parameters were established by linear regression analysis.

Plasma sintering of ferritic steel reinforced with niobium carbide prepared by high energy milling

International Nuclear Information System (INIS)

Silva Junior, J.F. da; Almeida, E.O.; Gomes, U.U.; Alves Junior, C.; Messias, A.P.; Universidade Federal do Rio Grande do Norte

2010-01-01

Plasma is an ionized gas where ions are accelerated from anode to cathode surface, where the sample is placed. There are a lot of collisions on cathode surface by ions heating and sintering the sample. High energy milling (HEM) is often used to produce composite particles to be used on powder metallurgy. These particles can exhibit fine particles and high phase dispersion. This present work aim to study ferritic steels reinforced with 3%NbC prepared by HEM and sintered on plasma furnace. Ferritic steel and NbC powders were milled during 5 hours and characterized by SEM, XRD and laser scattering. Then, these composite powders were compacted in a cylindrical steel die and then sintered in a plasma furnace. Vickers microhardness tests and SEM and XRD analysis were performed on sintered samples. (author)

AISI/DOE Advanced Process Control Program Vol. 3 of 6 Microstructure Engineering in Hot Strip Mills, Part 1 of 2: Integrated Mathematical Model

Energy Technology Data Exchange (ETDEWEB)

J.K. Brimacombe; I.V. Samarasekera; E.B. Hawbolt; T.R. Meadowcroft; M. Militzer; W.J. Pool; D.Q. Jin

1999-07-31

This report describes the work of developing an integrated model used to predict the thermal history, deformation, roll forces, microstructural evolution and mechanical properties of steel strip in a hot-strip mill. This achievement results from a joint research effort that is part of the American Iron and Steel Institute's (AIS) Advanced Process Control Program, a collaboration between the U.S. DOE and fifteen North American Steelmakers.

Integrated chemical plants at the pulp mill

Energy Technology Data Exchange (ETDEWEB)

Ehtonen, P.; Hurme, M.; Jaervelaeinen, M.

1995-12-31

The goal of this paper is to present how the chemical plants can be integrated to the pulp mill. The integration renders possible to balance the chemical consumptions. The total mass balance of a pulp mill with the incoming fuel material and the outgoing waste and flue gases are discussed. The balance figures are presented for the chemicals of the modern fibre line, which will produce fully bleached softwood pulp with an improved effluent quality. The main benefits are lower chemical and transportation costs. The principal over-all plant process block diagrams and process descriptions are presented. The presented info system provides real time information on process and production status at overall mill and department levels. (author)

Utilization of aluminum to obtaining a duplex type stainless steel using high energy ball milling

International Nuclear Information System (INIS)

Pavlak, I.E.; Cintho, O.M.; Capocchi, J.D.T.

2010-01-01

The obtaining of stainless steel using aluminum in its composition - FeMnAl system, has been researches subject since the sixties, by good mechanical properties and resistance to oxidation presented, when compared with conventional FeNiCr stainless steel system. In another point, the aluminum and manganese are low cost then traditional elements. This work, metallic powders of iron, manganese and pure aluminum, were processed in a Spex type high-energy ball mill in nitrogen atmosphere. The milling products were compressed into pastille form and sintered under inert atmosphere. The final products were characterized by optical and electronic microscopy and microhardness test. The metallographic analysis shows a typical austenite and ferrite duplex type microstructure. The presence of these phases was confirmed according X ray diffraction analysis. (author)

Evaluation of End Mill Coatings

Energy Technology Data Exchange (ETDEWEB)

L. J. Lazarus; R. L. Hester,

2005-08-01

Milling tests were run on families of High Speed Steel (HSS) end mills to determine their lives while machining 304 Stainless Steel. The end mills tested were made from M7, M42 and T15-CPM High Speed Steels. The end mills were also evaluated with no coatings as well as with Titanium Nitride (TiN) and Titanium Carbo-Nitride (TiCN) coatings to determine which combination of HSS and coating provided the highest increase in end mill life while increasing the cost of the tool the least. We found end mill made from M42 gave us the largest increase in tool life with the least increase in cost. The results of this study will be used by Cutting Tool Engineering in determining which end mill descriptions will be dropped from our tool catalog.

Milling and Drilling Evaluation of Stainless Steel Powder Metallurgy Alloys

Energy Technology Data Exchange (ETDEWEB)

Lazarus, L.J.

2001-12-10

Near-net-shape components can be made with powder metallurgy (PM) processes. Only secondary operations such as milling and drilling are required to complete these components. In the past and currently production components are made from powder metallurgy (PM) stainless steel alloys. process engineers are unfamiliar with the difference in machining properties of wrought versus PM alloys and have had to make parts to develop the machining parameters. Design engineers are not generally aware that some PM alloy variations can be furnished with machining additives that greatly increase tool life. Specimens from a MANTEC PM alloy property study were made available. This study was undertaken to determine the machining properties of a number of stainless steel wrought and PM alloys under the same conditions so that comparisons of their machining properties could be made and relative tool life determined.

Yang-Mills correlation functions from integrable spin chains

International Nuclear Information System (INIS)

Roiban, Radu; Volovich, Anastasia

2004-01-01

The relation between the dilatation operator of N = 4 Yang-Mills theory and integrable spin chains makes it possible to compute the one-loop anomalous dimensions of all operators in the theory. In this paper we show how to apply the technology of integrable spin chains to the calculation of Yang-Mills correlation functions by expressing them in terms of matrix elements of spin operators on the corresponding spin chain. We illustrate this method with several examples in the SU(2) sector described by the XXX 1/2 chain. (author)

Raman spectroscopy fingerprint of stainless steel-MWCNTs nanocomposite processed by ball-milling

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Marcos Allan Leite dos Reis

2018-01-01

Full Text Available Stainless steel 304L alloy powder and multiwalled carbon nanotubes were mixed by ball-milling under ambient atmosphere and in a broad range of milling times, which spans from 0 to 120 min. Here, we provided spectroscopic signatures for several distinct composites produced, to show that the Raman spectra present interesting splittings of the D-band feature into two main sub-bands, D-left and D-right, together with several other secondary features. The G-band feature also presents multiple splittings that are related to the outer and inner diameter distributions intrinsic to the multiwalled carbon nanotube samples. A discussion about the second order 2D-band (also known as G′-band is also provided. The results reveal that the multiple spectral features observed in the D-band are related to an increased chemical functionalization. A lower content of amorphous carbon at 60 and 90 min of milling time is verified and the G-band frequencies associated to the tubes in the outer diameters distribution is upshifted, which suggests that doping induced by strain is taking place in the milled samples. The results indicate that Raman spectroscopy can be a powerful tool for a fast and non-destructive characterization of carbon nanocomposites used in powder metallurgy manufacturing processes.

Raman spectroscopy fingerprint of stainless steel-MWCNTs nanocomposite processed by ball-milling

Science.gov (United States)

dos Reis, Marcos Allan Leite; Barbosa Neto, Newton Martins; de Sousa, Mário Edson Santos; Araujo, Paulo T.; Simões, Sónia; Vieira, Manuel F.; Viana, Filomena; Loayza, Cristhian R. L.; Borges, Diego J. A.; Cardoso, Danyella C. S.; Assunção, Paulo D. C.; Braga, Eduardo M.

2018-01-01

Stainless steel 304L alloy powder and multiwalled carbon nanotubes were mixed by ball-milling under ambient atmosphere and in a broad range of milling times, which spans from 0 to 120 min. Here, we provided spectroscopic signatures for several distinct composites produced, to show that the Raman spectra present interesting splittings of the D-band feature into two main sub-bands, D-left and D-right, together with several other secondary features. The G-band feature also presents multiple splittings that are related to the outer and inner diameter distributions intrinsic to the multiwalled carbon nanotube samples. A discussion about the second order 2D-band (also known as G'-band) is also provided. The results reveal that the multiple spectral features observed in the D-band are related to an increased chemical functionalization. A lower content of amorphous carbon at 60 and 90 min of milling time is verified and the G-band frequencies associated to the tubes in the outer diameters distribution is upshifted, which suggests that doping induced by strain is taking place in the milled samples. The results indicate that Raman spectroscopy can be a powerful tool for a fast and non-destructive characterization of carbon nanocomposites used in powder metallurgy manufacturing processes.

Nanocrystalline TiAl powders synthesized by high-energy ball milling: effects of milling parameters on yield and contamination

International Nuclear Information System (INIS)

Bhattacharya, Prajina; Bellon, Pascal; Averback, Robert S.; Hales, Stephen J.

2004-01-01

High-energy ball milling was employed to produce nanocrystalline Ti-Al powders. As sticking of the powders can be sufficiently severe to result in a near zero yield, emphasis was placed on varying milling conditions so as to increase the yield, while avoiding contamination of the powders. The effects of milling parameters such as milling tools, initial state of the powders and addition of process control agents (PCA's) were investigated. Cyclohexane, stearic acid and titanium hydride were used as PCA's. Milling was conducted either in a Cr-steel vial with C-steel balls, or in a tungsten carbide (WC) vial with WC balls, using either elemental or pre-alloyed powders. Powder samples were characterized using X-ray diffraction, scanning and transmission electron microscopy. In the absence of PCA's mechanical alloying in a WC vial and attrition milling in a Cr-steel vial were shown to lead to satisfactory yields, about 65-80%, without inducing any significant contamination of the powders. The results suggest that sticking of the powders on to the milling tools is correlated with the phase evolution occurring in these powders during milling

STUDIES ON SELECTED PROPERTIES OF SURFACE LAYER OF C45 STEEL OBJECTS AFTER LASER CUTTING AND MILLING

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Kazimierz Zaleski

2014-09-01

Full Text Available The article presents the results of studying the effects of technological parameters of milling upon surface roughness and microhardness of C45 steel objects after laser cutting. The metallographic structure formed as an effect of cutting by laser was also analyzed. The milling was performed on a FV-580a vertical machining centre. Depth of cut and feed per tooth were changed within the following range: ap = 0.09–0.18 mm and fz = 0.02–0.17 mm/tooth. To measure the surface roughness a Surtronic 3+ profile graphometer was used, whereas microhardness was measured with the use of a Leco LM 700AT microhardness tester. The surface roughness was significantly improved as a result of milling. The laser beam input and output zones were eliminated. Only a part of the layer hardened by laser cutting was removed while milling, in effect of which after milling the hardness of surface layer is much higher than hardness of the core.

High resolution Transmission Electron Microscopy characterization of a milled oxide dispersion strengthened steel powder

Energy Technology Data Exchange (ETDEWEB)

Loyer-Prost, M., E-mail: marie.loyer-prost@cea.fr [DEN-Service de Recherches de Métallurgie Physique, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Merot, J.-S. [Laboratoire d’Etudes des Microstructures – UMR 104, CNRS/ONERA, BP72-29, Avenue de la Division Leclerc, 92 322, Châtillon (France); Ribis, J. [DEN-Service de Recherches de Métallurgie Appliquée, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Le Bouar, Y. [Laboratoire d’Etudes des Microstructures – UMR 104, CNRS/ONERA, BP72-29, Avenue de la Division Leclerc, 92 322, Châtillon (France); Chaffron, L. [DEN-Service de Recherches de Métallurgie Appliquée, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France); Legendre, F. [DEN-Service de la Corrosion et du Comportement des Matériaux dans leur Environnement, CEA, Université Paris-Saclay, F-91191, Gif-sur-Yvette (France)

2016-10-15

Oxide Dispersion Strengthened (ODS) steels are promising materials for generation IV fuel claddings as their dense nano-oxide dispersion provides good creep and irradiation resistance. Even if they have been studied for years, the formation mechanism of these nano-oxides is still unclear. Here we report for the first time a High Resolution Transmission Electron Microscopy and Energy Filtered Transmission Electron Microscopy characterization of an ODS milled powder. It provides clear evidence of the presence of small crystalline nanoclusters (NCs) enriched in titanium directly after milling. Small NCs (<5 nm) have a crystalline structure and seem partly coherent with the matrix. They have an interplanar spacing close to the (011) {sub bcc} iron structure. They coexist with larger crystalline spherical precipitates of 15–20 nm in size. Their crystalline structure may be metastable as they are not consistent with any Y-Ti-O or Ti-O structure. Such detailed observations in the as-milled grain powder confirm a mechanism of Y, Ti, O dissolution in the ferritic matrix followed by a NC precipitation during the mechanical alloying process of ODS materials. - Highlights: • We observed an ODS ball-milled powder by high resolution transmission microscopy. • The ODS ball-milled powder exhibits a lamellar microstructure. • Small crystalline nanoclusters were detected in the milled ODS powder. • The nanoclusters in the ODS milled powder are enriched in titanium. • Larger NCs of 15–20 nm in size are, at least, partly coherent with the matrix.

Characterization of steel 70XL used in the manufacture of balls for the clinker's milling

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Eider Gresesqui-Lobaina

2017-10-01

Full Text Available The present article deals with the wear of the balls used for the grinding of the clinker in the processes of obtaining cement. Three specimens of different steel were made: one of steel AISI 4140, with which balls are forged for the milling process; another 70XL steel (70 XL with normalized, tempered and tempered thermal treatments; and the third, of equal material that the second but without treatment. For the metallographic observation the samples were made with dimensions of 10 mm in diameter and 8 mm in thickness, revealing for AISI 4140 steel a structure of martensitic type with some presence of acicular ferrite. For the 70XL steel without heat treatment the presence of ferrite and cementite was observed, while the steel 70XL with heat treatment showed in the limits of free cementite grain in a pearly matrix, which resulted in a higher hardness (up to HRC 59 , 8 and lower gravimetric wear compared to other materials. Therefore it is recommended as the most suitable for the manufacture of balls for grinding minerals 70XL steel with heat treatment.

Reactive-inspired ball-milling synthesis of an ODS steel: study of the influence of ball-milling and annealing; Synthese et caracterisation d'un acier ODS prepare par un procede inspiredu broyage reactif: etude de l'influence des conditions de broyage et recuit

Energy Technology Data Exchange (ETDEWEB)

Brocq, M.

2010-10-15

In the context of the development of new ODS (Oxide Dispersion Strengthened) steels as core materials in future nuclear reactors, we investigated a new process inspired by reactive ball-milling which consists in using YFe{sub 3} andFe{sub 2}O{sub 3} as starting reactants instead of Y{sub 2}O{sub 3} to produce a dispersion of nano-oxides in a steel matrix and the influence of synthesis conditions on the nano-oxide characteristics were studied. For that aim, ODS steels were prepared by ball-milling and then annealed. Multi-scale characterizations were performed after each synthesis step, using notably atom probe tomography and small angle neutron scattering. The process inspired by reactive ball-milling was shown to be efficient for ODS steel synthesis, but it does not modify the nano-oxide characteristics as compared to those of oxides directly incorporated in the matrix by ball-milling. Broadly speaking, the nature of the starting oxygen bearing reactants has no influence on nano-oxide formation. Moreover, we showed that the nucleation of nano-oxides nucleation can start during milling and continues during annealing with a very fast kinetic. The final characteristics of nano-oxides formed in this way can be monitored through ball-milling parameters (intensity, temperature and atmosphere) and annealing parameters (duration and temperature). (author)

The Machining of Hard Mold Steel by Ultrasonic Assisted End Milling

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Ming Yi Tsai

2016-11-01

Full Text Available This study describes the use of ultrasonic-assisted end milling to improve the quality of the machined surface of hard Stavax (modified AISI 420 mold steel and to reduce the amount of work involved in the final polishing process. The effects of input voltage, the stretch length and cutter holding force on the amplitude of the ultrasonic vibration used were measured. The effect of ultrasonic frequency (25 and 50 kHz and amplitude (0, 2.20 and 3.68 μm as well as the effect of the rake angle (6° and −6° and the cutter helix angle (25°, 35° and 45° on tool wear and quality of the workpiece surface finish were also investigated. It was found that the ultrasonic amplitude increased with cutter stretch length and input voltage, as expected. The amplitude remained constant when the cutter holding force exceeded 15 N. The experimental results showed that the ultrasonic amplitude had an optimum value with respect to surface finish. However, large amplitude ultrasonics did not necessarily improve quality. Furthermore, the cutters used for ultrasonic-assisted milling show less wear than those used for normal milling. It was also found that a positive rake angle and cutters with a large helix angle gave a better surface finish.

Flux modeling and analysis of a linear induction motor for steel mill non-contacting conveyance system application

International Nuclear Information System (INIS)

Liu, C.-T.; Lin, S.-Y.; Yang, Y.-Y.

2005-01-01

A detailed mathematical approach for analyzing static/dynamic characteristics of a linear induction motor for steel mill non-contacting conveyance system application will be provided. The dependent reluctances among the motor secondary steel plate and primary poles have been systematically formulated; hence, the operational performance of the system can be derived conveniently. Results showed that not only the motor structure is suitable for the design objective, but also the proposed magnetic equivalent circuit can provide appropriate and convenient modeling for relative analytical investigations

Experimental investigations on cryogenic cooling by liquid nitrogen in the end milling of hardened steel

Science.gov (United States)

Ravi, S.; Pradeep Kumar, M.

2011-09-01

Milling of hardened steel generates excessive heat during the chip formation process, which increases the temperature of cutting tool and accelerates tool wear. Application of conventional cutting fluid in milling process may not effectively control the heat generation also it has inherent health and environmental problems. To minimize health hazard and environmental problems caused by using conventional cutting fluid, a cryogenic cooling set up is developed to cool tool-chip interface using liquid nitrogen (LN 2). This paper presents results on the effect of LN 2 as a coolant on machinability of hardened AISI H13 tool steel for varying cutting speed in the range of 75-125 m/min during end milling with PVD TiAlN coated carbide inserts at a constant feed rate. The results show that machining with LN 2 lowers cutting temperature, tool flank wear, surface roughness and cutting forces as compared with dry and wet machining. With LN 2 cooling, it has been found that the cutting temperature was reduced by 57-60% and 37-42%; the tool flank wear was reduced by 29-34% and 10-12%; the surface roughness was decreased by 33-40% and 25-29% compared to dry and wet machining. The cutting forces also decreased moderately compared to dry and wet machining. This can be attributed to the fact that LN 2 machining provides better cooling and lubrication through substantial reduction in the cutting zone temperature.

Future CO2 removal from pulp mills - Process integration consequences

International Nuclear Information System (INIS)

Hektor, Erik; Berntsson, Thore

2007-01-01

Earlier work has shown that capturing the CO 2 from flue gases in the recovery boiler at a pulp mill can be a cost-effective way of reducing mill CO 2 emissions. However, the CO 2 capture cost is very dependent on the fuel price. In this paper, the potential for reducing the need for external fuel and thereby the possibility to reduce the cost for capturing the CO 2 are investigated. The reduction is achieved by using thermal process integration. In alternative 1, the mill processes are integrated and a steam surplus made available for CO 2 capture, but still there is a need for external fuel. In alternative 2, the integration is taken one step further, the reboiler is fed with MP steam, and the heat of absorption from the absorption unit is used for generation of LP steam needed at the mill. The avoidance costs are in both cases lower than before the process integration. The avoidance cost in alternative 1 varies between 25.4 and 30.7 EUR/tonne CO 2 depending on the energy market parameters. For alternative 2, the cost varies between 22.5 and 27.2 EUR/tonne CO 2 . With tough CO 2 reduction targets and correspondingly high CO 2 emission costs, the annual earnings can be substantial, 18.6 MEUR with alternative 1 and 21.2 MEUR with alternative 2

Surface Roughness Analysis in the Hard Milling of JIS SKD61 Alloy Steel

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Huu-That Nguyen

2016-06-01

Full Text Available Hard machining is an efficient solution that can be used to replace the grinding operation in the mold and die manufacturing industry. In this study, an attempt is made to analyze the effect of process parameters on workpiece surface roughness (Ra in the hard milling of JIS (Japanese Industrial Standard SKD61 steel, based on a combination of the Taguchi method and response surface methodology (RSM. The cutting parameters are selected based on the structural dynamic analysis of the machine tool. A set of experiments is designed according to the Taguchi technique. The average Ra is measured by a Mitutoyo Surftest SJ-400, and then analysis of variance (ANOVA is performed to determine the influences of cutting parameters on the given Ra. Quadratic mathematical modeling is introduced for prediction of the Ra during the hard milling process. The predicted values are in reasonable agreement with the observation of experiments. In an effort to obtain the minimizing Ra, a single objective optimization is employed based on the desirability function. The result shows that the percentage error between measured and predicted values of Ra is 3.2%, which is found to be insignificant. Eventually, the milled surface roughness under the optimized machining conditions is 0.122 µm. This finding shows that grinding may be replaced by finish hard milling in the mold and die manufacturing field.

Formation of ultra-fine grained SUS316L steels by ball-milling and their mechanical properties after neutron irradiation

International Nuclear Information System (INIS)

Zheng, Y.J.; Yamasaki, T.; Fukami, T.; Terasawa, M.; Mitamura, T.

2003-01-01

In order to overcome the irradiation embrittlement in austenitic stainless steels, ultra-fine grained SUS316L steels with very fine TiC particles have been developed. The SUS316L-TiC nanocomposite powders having 1.0 to 2.0 mass% TiC were prepared by ball-milling SUS316L-TiC powder mixtures for 125 h in an argon gas atmosphere. The milled powders were consolidated by hot isostatic pressing (HIP) under a pressure of 200 MPa at temperatures between 700 and 1000 C, and the bulk materials with grain sizes between 100 and 400 nm have been produced. The possibility of using fine-grained TiC particles to pin grain boundaries and thereby maintain the ultra-fine grained structures has been discussed. In order to clarify the effects of the neutron irradiation on mechanical properties of the ultra-fine grained SUS316L steels, Vickers microhardness measurements were performed before and after the irradiation of 1.14 x 10 23 n/m 2 and 1.14 x 10 24 n/m 2 . The hardness increased with increasing the dose of the irradiation. However, these increasing rates of the ultra-fine grained steels were much smaller than those of the coarse-grained SUS316L steels having grain sizes between 13 and 50 μm. (orig.)

Laser milling of martensitic stainless steels using spiral trajectories

Science.gov (United States)

Romoli, L.; Tantussi, F.; Fuso, F.

2017-04-01

A laser beam with sub-picosecond pulse duration was driven in spiral trajectories to perform micro-milling of martensitic stainless steel. The geometry of the machined micro-grooves channels was investigated by a specifically conceived Scanning Probe Microscopy instrument and linked to laser parameters by using an experimental approach combining the beam energy distribution profile and the absorption phenomena in the material. Preliminary analysis shows that, despite the numerous parameters involved in the process, layer removal obtained by spiral trajectories, varying the radial overlap, allows for a controllable depth of cut combined to a flattening effect of surface roughness. Combining the developed machining strategy to a feed motion of the work stage, could represent a method to obtain three-dimensional structures with a resolution of few microns, with an areal roughness Sa below 100 nm.

Tool wear analysis during duplex stainless steel trochoidal milling

Science.gov (United States)

Amaro, Paulo; Ferreira, Pedro; Simões, Fernando

2018-05-01

In this study a tool with interchangeable inserts of sintered carbides coated with AlTiN were used to mill a duplex stainless steel with trochoidal strategies. Cutting speed range from 120 to 300 m/min were used and t he evaluation of tool deterioration and tool life was made according international standard ISO 8688-1. It was observed a progressive development of a flank wear and a cumulative cyclic process of localized adhesion of the chip to the cutting edge, followed by chipping, loss of the coating and substrate exposure. The tool life reached a maximum of 35 min. for cutting speed of 120 m/min. However, it was possible to maintain a tool life of 20-25 minutes when the cutting speed was increased up to 240 m/min.

Surface Roughness Analysis in the Hard Milling of JIS SKD61 Alloy Steel

OpenAIRE

Huu-That Nguyen; Quang-Cherng Hsu

2016-01-01

Hard machining is an efficient solution that can be used to replace the grinding operation in the mold and die manufacturing industry. In this study, an attempt is made to analyze the effect of process parameters on workpiece surface roughness (Ra) in the hard milling of JIS (Japanese Industrial Standard) SKD61 steel, based on a combination of the Taguchi method and response surface methodology (RSM). The cutting parameters are selected based on the structural dynamic analysis of the machine ...

New pressure control method of mixed gas in a combined cycle power plant of a steel mill

Science.gov (United States)

Xie, Yudong; Wang, Yong

2017-08-01

The enterprise production concept is changing with the development of society. A steel mill requires a combined-cycle power plant, which consists of both a gas turbine and steam turbine. It can recycle energy from the gases that are emitted from coke ovens and blast furnaces during steel production. This plant can decrease the overall energy consumption of the steel mill and reduce pollution to our living environment. To develop a combined-cycle power plant, the pressure in the mixed-gas transmission system must be controlled in the range of 2.30-2.40 MPa. The particularity of the combined-cycle power plant poses a challenge to conventional controllers. In this paper, a composite control method based on the Smith predictor and cascade control was proposed for the pressure control of the mixed gases. This method has a concise structure and can be easily implemented in actual industrial fields. The experiment has been conducted to validate the proposed control method. The experiment illustrates that the proposed method can suppress various disturbances in the gas transmission control system and sustain the pressure of the gas at the desired level, which helps to avoid abnormal shutdowns in the combined-cycle power plant.

The Effect of Powder Ball Milling on the Microstructure and Mechanical Properties of Sintered Fe-Cr-Mo-Mn-(Cu) Steel

Science.gov (United States)

Kulecki, P.; Lichańska, E.

2017-12-01

The effect of ball milling powder mixtures of Höganäs pre-alloyed iron Astaloy CrM, low-carbon ferromanganese Elkem, elemental electrolytic Cu and C-UF graphite on the sintered structure and mechanical properties was evaluated. The mixing was conducted using Turbula mixer for 30 minutes and CDI-EM60 frequency inverter for 1 and 2 hours. Milling was performed on 150 g mixtures with (in weight %) CrM + 1% Mn, CrM + 2% Mn, CrM + 1% Mn + 1% Cu and CrM + 2% Mn + 1% Cu, all with 0.6%C. The green compacts were single pressed at 660 MPa according to PN-EN ISO 2740. Sintering was carried out in a laboratory horizontal furnace Carbolite STF 15/450 at 1250°C for 60 minutes in 5%H2 - 95%N2 atmosphere with a heating rate of 75°C/min, followed by sintering hardening at 60°C/min cooling rate. All the steels were characterized by martensitic structures. Mechanical testing revealed that steels based on milled powders have slightly higher mechanical properties compared to those only mixed and sintered. The best combination of mechanical properties, for ball milled CrM + 1% Mn + 1% Cu was UTS 1046 MPa, TRS 1336 MPa and A 1.94%.

Tool Wear and Formation Mechanism of White Layer When Hard Milling H13 Steel under Different Cooling/Lubrication Conditions

Directory of Open Access Journals (Sweden)

Song Zhang

2014-04-01

Full Text Available The present work aims at revealing the formation mechanism of white layer and understanding the effects of tool wear and cooling/lubrication condition on white layer when hard milling H13 steel with coated cutting tools. Hard milling experiments were carried out, and tool wear and its effect on formation of white layer were investigated. Compared to dry cutting condition, CMQL (cryogenic minimum quantity lubrication technique can obviously reduce tool wear and prolong tool life owing to its good cooling and lubrication properties. The optical images of the subsurface materials indicate that the formation of white layer is related to tool wear; moreover, the thickness of white layer increases with the increase of tool wear. SEM (scanning electron microscope images and XRD (X-ray diffraction analysis confirm that the formation of white layer is mainly due to the mechanical effect rather than the thermal effect. It also proves that white layer is partly decreased or can be totally eliminated by optimizing process parameters under CMQL cutting condition. CMQL technique has the potential to be used for achieving prolonged tool life and enhanced surface integrity.

STUDIES ON THE SELECTED PROPERTIES OF C45 STEEL ELEMENTS SURFACE LAYER AFTER LASER CUTTING, FINISHING MILLING AND BURNISHING

Directory of Open Access Journals (Sweden)

Agnieszka Skoczylas

2016-12-01

microhardness of C45 steel elements after laser cutting, and then finishing milling or burnishing. The aim of milling was to get rid of the characteristic “striae” after laser cutting and to improve geometric accuracy. Burnishing caused hardening of C45 steel elements’ surface layer after laser cutting and improvement in surface roughness. In order to measure surface roughness, the Hommel – Etamic device T8000 RC120 – 400 with software was used. The roughness parameters that were analyzed in the article were: amplitude parameters, height parameters and Abbott - Firestone curve. The microhardness measurements were made with the use of Vicker’s hardness test with a weight of 50 g. As a result of the finishing of the surface after cutting, a decrease in surface roughness and improvements in functional qualities were noticed. In addition, hardening of the edgeside area also occurred, which is an advantageous phenomenon.

Non-integrability of time-dependent spherically symmetric Yang-Mills equations

Energy Technology Data Exchange (ETDEWEB)

Matinyan, S G; Prokhorenko, E B; Savvidy, G K

1988-03-07

The integrability of time-dependent spherically symmetric Yang-Mills equations is studied using the Fermi-Pasta-Ulam method. It is shown that the motion of this system is ergodic, while the system itself is non-integrable, i.e. manifests dynamical chaos.

Challenges in Special Steel Making

Science.gov (United States)

Balachandran, G.

2018-02-01

Special bar quality [SBQ] is a long steel product where an assured quality is delivered by the steel mill to its customer. The bars have enhanced tolerance to higher stress application and it is demanded for specialised component making. The SBQ bars are sought for component making processing units such as closed die hot forging, hot extrusion, cold forging, machining, heat treatment, welding operations. The final component quality of the secondary processing units depends on the quality maintained at the steel maker end along with quality maintained at the fabricator end. Thus, quality control is ensured at every unit process stages. The various market segments catered to by SBQ steel segment is ever growing and is reviewed. Steel mills need adequate infrastructure and technological capability to make these higher quality steels. Some of the critical stages of processing SBQ and the critical quality maintenance parameters at the steel mill in the manufacture has been brought out.

The Green Integrated Forest Biorefinery: An innovative concept for the pulp and paper mills

International Nuclear Information System (INIS)

Rafione, Tatiana; Marinova, Mariya; Montastruc, Ludovic; Paris, Jean

2014-01-01

The Green Integrated Forest Biorefinery (GIFBR), a new concept suitable for implementation in pulp and paper mills is characterized by low greenhouse gases emissions, reduced water consumption and production of effluents. Its fossil fuel consumption must be nil. Several challenges have to be addressed to develop a sustainable GIFBR facility. An implementation strategy by phase is proposed to schedule the total capital investment over several years and to mitigate the economic risks associated with the transformation of an existing pulp and paper mill into a GIFBR. In the first phase of the methodology, the receptor mill and the biorefinery plant are selected. An intensive energy and material integration of the two plants is performed in the second phase, then a gasification unit is implemented and, finally a polygeneration unit is installed. The methodology is illustrated by application to a case study based on a reference Canadian Kraft mill. Each phase of the implementation strategy of the GIFBR is described. - Highlights: • The Green Integrated Forest Biorefinery (GIFBR) is a new biorefinery concept. • A GIFBR includes a pulp mill, a biorefinery, a gasification and a polygeneration units. • An implementation strategy by phase is proposed to successfully develop a GIFBR. • To determine achievable level of integration between the GIFBR constituents is crucial. • GIFBR concept technically and economically feasibility for pulp and paper mills

An experimental study of flank wear in the end milling of AISI 316 stainless steel with coated carbide inserts

Science.gov (United States)

Odedeyi, P. B.; Abou-El-Hossein, K.; Liman, M.

2017-05-01

Stainless steel 316 is a difficult-to-machine iron-based alloys that contain minimum of about 12% of chromium commonly used in marine and aerospace industry. This paper presents an experimental study of the tool wear propagation variations in the end milling of stainless steel 316 with coated carbide inserts. The milling tests were conducted at three different cutting speeds while feed rate and depth of cut were at (0.02, 0.06 and 01) mm/rev and (1, 2 and 3) mm, respectively. The cutting tool used was TiAlN-PVD-multi-layered coated carbides. The effects of cutting speed, cutting tool coating top layer and workpiece material were investigated on the tool life. The results showed that cutting speed significantly affected the machined flank wears values. With increasing cutting speed, the flank wear values decreased. The experimental results showed that significant flank wear was the major and predominant failure mode affecting the tool life.

Effect of milling time and annealing temperature on nanoparticles evolution for 13.5% Cr ODS ferritic steel powders by joint application of XAFS and TEM

Science.gov (United States)

He, P.; Hoffmann, J.; Möslang, A.

2018-04-01

The characteristics of strengthening nanoparticles have a major influence on the mechanical property and irradiation resistance of oxide dispersion strengthened (ODS) steels. To determine how to control nanoparticles evolution, 0.3% Ti with 0.3% Y2O3 were added in 13.5%Cr pre-alloyed steel powders via different milling and consolidation conditions, then characterized by transmission electron microscopy (TEM) and X-ray absorption fine structure (XAFS) at synchrotron irradiation facility. The dissolution of Y2O3 is greatly dependent on the milling time at fixed milling speeds. After 24 h of milling, only minor amounts of the initially added Y2O3 dissolve into the steel matrix whereas TEM results reveal nearly complete dissolution of Y2O3 in 80-h-milled powder. The annealed powder FT-A800 (at 800 °C for 1 h) exhibits a structure near to the initially added Y2O3. The slightly deviation may be accounted for considerable lattice distortion related to the presence of atomic vacancies or formation of Y-Ti-O nucleus. The annealed powders FT-A1000 and FT-A1100 contain complex mixtures of Y-O/Y-Ti-O oxides, which cannot be fitted by any single thermally stable compounds. The coordination numbers of these first two shells in the annealed powders significantly raise as a function of the annealing temperature, indicating the formation of more ordered Y-O or Y-Ti-O particles. The extended X-ray absorption fine structure (EXAFS) spectrum could not necessarily distinguish the dominant oxide species.

Magnetic and mechanical properties of Cu (75 wt%) – 316L grade stainless steels synthesized by ball milling and annealing

Energy Technology Data Exchange (ETDEWEB)

Mondal, Bholanath, E-mail: bholanath_mondal@yahoo.co.in [Department of Central Scientific Services, Indian Association for the Cultivation of Science, Jadavpur, Kolkata 700032 (India); Chabri, Sumit [Department of Metallurgy and Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India); Sardar, Gargi [Department of Zoology, Baruipur College, South 24 Parganas, 743610 (India); Bhowmik, Nandagopal [Department of Metallurgy and Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India); Sinha, Arijit, E-mail: arijitsinha2@yahoo.co.in [School of Materials Science and Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India); Chattopadhyay, Partha Protim [Department of Metallurgy and Materials Engineering, Indian Institute of Engineering Science and Technology, Shibpur, Howrah 711103 (India)

2015-05-01

Elemental powders of Cu (75 wt%) and 316-stainless steel (25 wt%) has been subjected to ball milling upto 70 h followed by isothermal annealing at the temperature range of 350–750 °C for 1 h to investigate the microstructural evolution along with magnetic and mechanical properties. After 40 h of milling, the bcc Fe is almost dissolved in the solid solution of Cu but no significant change has been observed in the XRD pattern after 70 h of milling, Annealing of the alloy has resulted in precipitation of nanocrystalline bcc-Fe in Cu which triggers the soft ferromagnetic properties. The extensive mechanical characterization has been done at the microstructural scale by nanoindentation technique which demonstrates a hardening behavior of the compacted and annealed alloys due to possible precipitation of nanocrystalline bcc-Fe in Cu. - Highlights: • Nanocrystalline phases with partial amorphorization obtained after 70 h of milling. • Precipitation and grain coarsening of Fe and Cu after annealing as observed by XRD. • Annealing of the ball milled sample upto 550 {sup o}C has evolved ferromagnetic behavior. • Nanoindentation predicts a hardening behavior of annealed ball milled samples.

STEFINS: a steel freezing integral simulation program

International Nuclear Information System (INIS)

Frank, M.V.

1980-09-01

STEFINS (STEel Freezing INtegral Simulation) is a computer program for the calculation of the rate of solidification of molten steel on solid steel. Such computations arize when investigating core melt accidents in fast reactors. In principle this problem involves a coupled two-dimensional thermal and hydraulic approach. However, by physically reasonable assumptions a decoupled approach has been developed. The transient solidification of molten steel on a cold wall is solved in the direction normal to the molten steel flow and independent from the solution for the molten steel temperature and Nusselt number along the direction of flow. The solutions to the applicable energy equations have been programmed in cylindrical and slab geometries. Internal gamma heating of steel is included

Toolpath strategy for cutter life improvement in plunge milling of AISI H13 tool steel

Science.gov (United States)

Adesta, E. Y. T.; Avicenna; hilmy, I.; Daud, M. R. H. C.

2018-01-01

Machinability of AISI H13 tool steel is a prominent issue since the material has the characteristics of high hardenability, excellent wear resistance, and hot toughness. A method of improving cutter life of AISI H13 tool steel plunge milling by alternating the toolpath and cutting conditions is proposed. Taguchi orthogonal array with L9 (3^4) resolution will be employed with one categorical factor of toolpath strategy (TS) and three numeric factors of cutting speed (Vc), radial depth of cut (ae ), and chip load (fz ). It is expected that there are significant differences for each application of toolpath strategy and each cutting condition factor toward the cutting force and tool wear mechanism of the machining process, and medial axis transform toolpath could provide a better tool life improvement by a reduction of cutting force during machining.

Influence of minimum quantity of lubricant (MQL on tool life of carbide cutting tools during milling process of steel AISI 1018

Directory of Open Access Journals (Sweden)

Diego Núñez

2017-03-01

Full Text Available Nowadays, high productivity of machining is an important issue to obtain economic benefits in the industry. This purpose could be reached with high cutting velocity and feed rate. However, the inherently behavior produce high temperatures in the interface of couple cutting tool/workpiece. Many cutting fluids have been developed to control temperature in process and increase tool life. The objective of this paper is to compare the carbide milling tool wear using different systems cutting fluids: flood and minimum quantity of lubrication (MQL. The values of carbide milling cutting tool wear was evaluate according with the standard ISO 8688-1 1989. The experimental results showed that using MQL reduces significantly (about 40% tool wear in milling AISI 1018 steel at industrial cutting conditions.

Non-integrability of time-dependent spherically symmetric Yang-Mills equations

International Nuclear Information System (INIS)

Matinyan, S.G.; Prokhorenko, E.V.; Savvidy, G.K.

1986-01-01

The integrability of time-dependent spherically symmetric Yang-Mills equations is studied using the Fermi-Pasta-Ulam method. The phase space of this system is shown to have no quasi-periodic motion specific for integrable systems. In particular, the well-known Wu-Yang static solution is unstable, so its vicinity in phase is the stochasticity region

Transportation fuel production from gasified biomass integrated with a pulp and paper mill – Part A: Heat integration and system performance

International Nuclear Information System (INIS)

Isaksson, Johan; Jansson, Mikael; Åsblad, Anders; Berntsson, Thore

2016-01-01

Production of transportation fuels from biorefineries via biomass gasification has been suggested as a way of introducing renewable alternatives in the transportation system with an aim to reduce greenhouse gas emissions to the atmosphere. By co-locating gasification-based processes within heat demanding industries, excess heat from the gasification process can replace fossil or renewable fuels. The objective of this study was to compare the heat integration potential of four different gasification-based biorefinery concepts with a chemical pulp and paper mill. The results showed that the choice of end-product which was either methanol, Fischer-Tropsch crude, synthetic natural gas or electricity, can have significant impact on the heat integration potential with a pulp and paper mill and that the heat saving measures implemented in the mill in connection to integration of a gasification process can increase the biomass resource efficiency by up to 3%-points. Heat saving measures can reduce the necessary biomass input to the biorefinery by 50% if the sizing constraint is to replace the bark boiler with excess heat from the biorefinery. A large integrated gasification process with excess steam utilisation in a condensing turbine was beneficial only if grid electricity is produced at below 30% electrical efficiency. - Highlights: • Biomass gasification integrated with a pulp and paper mill. • Different sizing constraints of integrated biofuel production. • The biofuel product largely influence the heat integration potential. • An oversized gasifier for increased power production could be favourable.

Integrated modeling and analysis of ball screw feed system and milling process with consideration of multi-excitation effect

Science.gov (United States)

Zhang, Xing; Zhang, Jun; Zhang, Wei; Liang, Tao; Liu, Hui; Zhao, Wanhua

2018-01-01

The present researches about feed drive system and milling process are almost independent with each other, and ignore the interaction between the two parts, especially the influence of nonideal motion of feed drive system on milling process. An integrated modeling method of ball screw feed system and milling process with multi-excitation effect is proposed in this paper. In the integrated model, firstly an analytical model of motor harmonic torque with consideration of asymmetrical drive circuit and asymmetrical permanent magnet is given. Then, the numerical simulation procedure of cutter/workpiece engagement during milling process with displacement fluctuation induced by harmonic torque is put forward, which is followed by the solving flow for the proposed integrated model. Based on the integrated model, a new kind of quality defect shown as contour low frequency oscillation on machined surface is studied by experiments and simulations. The results demonstrate that the forming mechanism of the contour oscillation can be ascribed to the multi-excitation effect with motor harmonic torque and milling force. Moreover, the influence of different milling conditions on the contour oscillation characteristics, particularly on surface roughness, are further discussed. The results indicate that it is necessary to explain the cause of the new kind of quality defect with a view of system integration.

Investigations on Surface Milling of Hardened AISI 4140 Steel with Pulse Jet MQL Applicator

Science.gov (United States)

Bashir, Mahmood Al; Mia, Mozammel; Dhar, Nikhil Ranjan

2018-06-01

In this article, an experimental investigation was performed in milling hardened AISI 4140 steel of hardness 40 HRC. The machining was performed in both dry and minimal quantity lubricant (MQL) conditions, as part of neat machining, to make a strong comparison of the undertaken machining environments. The MQL was impinged int the form of pulse jet, by using the specially developed pulse-jet-attachment, to ensure that the cutting fluid can be applied in different timed pulses and quantities at critical zones. The tool wear, cutting force and surface roughness were taken as the quality responses while cutting speed, table feed rate and flow rate of the pulse were considered as influential factors. The depth of cut was kept constant at 1.50 mm because of its less significant effects and the straight oil was adopted as cutting fluid in pulse-jet-MQL. The effects of different factors, on the quality responses, are analyzed using ANOVA. It is observed that MQL applicator system exhibits overall better performance when compared to dry milling by reducing surface roughness, cutting force and prolonging tool life but a flow rate of 150 ml/h has tremendous effects on the responses. This investigation and afterward results are expected to aid the industrial practitioner and researcher to adopt the pulse-MQL in high speed milling to prolong tool life, reduce tool wear, diminish cutting force generation and promote better surface finish.

High - speed steel for precise cased tools

International Nuclear Information System (INIS)

Karwiarz, J.; Mazur, A.

2001-01-01

The test results of high-vanadium high - speed steel (SWV9) for precise casted tools are presented. The face -milling cutters of NFCa80A type have been tested in industrial operating conditions. An average life - time of SWV9 steel tools was 3-10 times longer compare to the conventional high - speed milling cutters. Metallography of SWB9 precise casted steel revealed beneficial for tool properties distribution of primary vanadium carbides in the steel matrix. Presented results should be a good argument for wide application of high - vanadium high - speed steel for precise casted tools. (author)

7 CFR 58.419 - Curd mill and miscellaneous equipment.

Science.gov (United States)

2010-01-01

... 7 Agriculture 3 2010-01-01 2010-01-01 false Curd mill and miscellaneous equipment. 58.419 Section... Service 1 Equipment and Utensils § 58.419 Curd mill and miscellaneous equipment. Knives, hand rakes... of the curd mill should be of stainless steel. All pieces of equipment shall be so constructed that...

COMPARATIVE PERFORMANCE OF COATED AND UNCOATED INSERTS DURING INTERMITTENT CUT MILLING OF AISI 4340 STEEL

Directory of Open Access Journals (Sweden)

SARAVANAN L.

2015-05-01

Full Text Available Machining behaviour of TiN coated and uncoated cemented carbide tools were studied during intermittent milling operation of AISI 4340 steel. Series of orthogonal intermittent milling tests were performed subsequently to investigate the role of the selected tools and cutting parameters. Three cutting parameters namely cutting speed, feed and depth of cut with three different levels and two types of cutting tools (coated and uncoated were considered for conducting the experimental trials. Intermittent face milling was employed to study the wear behaviour of the tools and the resulting surface roughness. The cyclic load induced during the entry and exit of the tool, leads to unstable temperature at cutting zone. This unstable temperature affects the tool life badly during intermittent milling. Tool wear increases considerably with an increase in frequency of the interruption. The experimental results indicated that the coated tool out performed uncoated tool in terms of tool life and surface finish. The other interesting observation was the uncoated tool performed better than coated tool at moderate cutting parameters. Results also indicated that the fracture and chipping were the dominant tool failure modes in uncoated tool. The chipping of uncoated tool causes the surface quality to deteriorate. TiN coating ensures the toughness of the cutting tool, which leads to good surface quality during the machining process. A detailed analysis of tool wear and surface roughness was done and the results are employed to create a linear regression model. This model established the relation between the cutting parameters and the response variables. ANOVA was used to identify the influential parameters which affect the tool wear and surface roughness.

Integrable model of Yang-Mills theory and quasi-instantons

International Nuclear Information System (INIS)

Yatsun, V.A.

1986-01-01

Within the framework of Euclidean conformal invariant Yang-Mills theory with a scalar field, a two-dimensional Hamiltonian system integrable for a definite relation between the coupling constants is considered. A particular solution of the Hamilton-Jacobi equation leads to a system of first-order equations providing a nonself-dual instanton-like solution of the model concerned. As a generalizationof the system, a quasi-self-duality equation is suggested which is integrated by means of the 't Hooft ansatz and results in quasi-self-dual instantons (quasi-instantons). (orig.)

The magnetic properties of mill scale-derived permanent magnet

International Nuclear Information System (INIS)

Woon, H.S.; Hashim, M.M.; Yahya, N.; Zakaria, A.; Lim, K.P.

2005-01-01

In the permanent magnet SrO-FeO-Fe 2 O 3 system, there exist several magnetically ordered compounds with a stable phase at room temperature. The most important are the M(SrFe 12 O 19 ), X(SrFe 15 O 23 ) and W(SrFe 18 O 27 ) phases with hexagonal close packed structure. In this project, M(SrFe 12 O 19 ) was prepared using mill scale, a steel-maker byproduct, as raw material. The Malaysia steel industry generates approximately 30,000 metric tons of waste products such as mill scale every year. Transportation and disposal of the byproducts are costly and the environmental regulations are becoming stricter. Hence, local steel mills are to find new ways to recycle the waste as a feedstock for the steel-making process or as a saleable product. The M(SrFe 12 O 19 ) was synthesized using the conventional ceramic process. The formation of the SrFe 12 O 19 was confirmed by X-ray diffraction. The magnetic properties such as the energy product (BH)max, coercive force (iHc) and remanence (Br) were also reported in this paper. (Author)

Plasma sintering of ferritic steel reinforced with niobium carbide prepared by high energy milling; Sinterizacao a plasma de aco ferritico reforcado com carbeto de niobio preparado por moagem de alta energia

Energy Technology Data Exchange (ETDEWEB)

Silva Junior, J.F. da; Almeida, E.O.; Gomes, U.U.; Alves Junior, C.; Messias, A.P. [Universidade Federal do Rio Grande do Norte (UFRN), Natal (Brazil). Lab. de Materiais Ceramicos e Metais Especiais; Universidade Federal do Rio Grande do Norte (UFRN), Natal (Brazil). Lab. de Processamento de Materiais por Plasma

2010-07-01

Plasma is an ionized gas where ions are accelerated from anode to cathode surface, where the sample is placed. There are a lot of collisions on cathode surface by ions heating and sintering the sample. High energy milling (HEM) is often used to produce composite particles to be used on powder metallurgy. These particles can exhibit fine particles and high phase dispersion. This present work aim to study ferritic steels reinforced with 3%NbC prepared by HEM and sintered on plasma furnace. Ferritic steel and NbC powders were milled during 5 hours and characterized by SEM, XRD and laser scattering. Then, these composite powders were compacted in a cylindrical steel die and then sintered in a plasma furnace. Vickers microhardness tests and SEM and XRD analysis were performed on sintered samples. (author)

Energy management system for an integrated steel plant

Energy Technology Data Exchange (ETDEWEB)

Perti, A.K.; Sankarasubramian, K.; Shivramakrishnan, J. (Bhilai Steel Plant, Bhilai (India))

1992-09-01

The cost of energy contributes 35 to 40% to the cost of steel production. Thus a lot of importance is being given to energy conservation in steel production. The paper outlines energy conservation measures at the Bhilai Steel Plant, India. Measures include: modifications to furnaces; partial briquetting of coal charge; and setting up an energy centre to integrate measurement and computer systems with despatches, engineers and managers of energy. 4 refs., 4 figs., 3 tabs.

Integration of micro milling highspeed spindle on a microEDM-milling machine set-up

DEFF Research Database (Denmark)

De Grave, Arnaud; Hansen, Hans Nørgaard; Andolfatto, Loic

2009-01-01

In order to cope with repositioning errors and to combine the fast removal rate of micro milling with the precision and small feature size achievable with micro EDM milling, a hybrid micro-milling and micro-EDM milling centre was built and tested. The aim was to build an affordable set-up, easy...... by micro milling. Examples of test parts are shown and used as an experimental validation....

Hollow Mill for Extraction of Stripped Titanium Screws: An Easy ...

African Journals Online (AJOL)

countries. The known alternative in such condition is ... Key words: Hollow mill, stripped screws, titanium locked plates ... used a locally manufactured stainless steel hollow mill, ... head ‑ plate hole” assembly as a mono‑block single unit. In.

Improvement of deposition efficiency and control of hardness for cold-sprayed coatings using high carbon steel/mild steel mixture powder

International Nuclear Information System (INIS)

Ogawa, Kazuhiro; Amao, Satoshi; Yokoyama, Nobuyuki; Ootaki, Kousuke

2011-01-01

In this study, in order to make high carbon steel coating by cold spray technique, spray conditions such as carrier gas temperature and pressure etc. were investigated. And also, in order to improve deposition efficiency and control coating hardness of cold-sprayed high carbon steel, high carbon and mild steel mixed powder and its mechanical milled powder were developed and were optimized. By using the cold-spray technique, particle deposition of a high carbon steel was successful. Moreover, by applying mixed and mechanical milled powders, the porosity ratio was decreased and deposition efficiency was improved. Furthermore, using these powders, it is possible to control the hardness value. Especially, when using mechanical milled powder, it is very difficult to identify the interface between the coating and the substrate. The bonding between the coating and the substrate is thus considered to be excellent. (author)

Influence of spark plasma sintering conditions on the sintering and functional properties of an ultra-fine grained 316L stainless steel obtained from ball-milled powder

Energy Technology Data Exchange (ETDEWEB)

Keller, C., E-mail: clement.keller@insa-rouen.fr [Groupe de Physique des Matériaux, CNRS-UMR 6634, Université de Rouen, INSA de Rouen, Avenue de l' Université, 76800 Saint-Etienne du Rouvray (France); Tabalaiev, K.; Marnier, G. [Groupe de Physique des Matériaux, CNRS-UMR 6634, Université de Rouen, INSA de Rouen, Avenue de l' Université, 76800 Saint-Etienne du Rouvray (France); Noudem, J. [Laboratoire de Cristallographie des Matériaux, CNRS-UMR 6508, Université de Caen, ENSICAEN, 7 bd du Maréchal Juin, 14050 Caen (France); Sauvage, X. [Groupe de Physique des Matériaux, CNRS-UMR 6634, Université de Rouen, INSA de Rouen, Avenue de l' Université, 76800 Saint-Etienne du Rouvray (France); Hug, E. [Laboratoire de Cristallographie des Matériaux, CNRS-UMR 6508, Université de Caen, ENSICAEN, 7 bd du Maréchal Juin, 14050 Caen (France)

2016-05-17

In this work, 316L samples with submicrometric grain size were sintered by spark plasma sintering. To this aim, 316L powder was first ball-milled with different conditions to obtain nanostructured powder. The process control agent quantity and milling time were varied to check their influence on the crystallite size of milled powder. Samples were then sintered by spark plasma sintering using different sets of sintering parameters (temperature, dwell time and pressure). For each sample, grain size and density were systematically measured in order to investigate the influence of the sintering process on these two key microstructure parameters. Results show that suitable ball-milling and subsequent sintering can be employed to obtain austenitic stainless steel samples with grain sizes in the nanometer range with porosity lower than 3%. However, ball-milling and subsequent sintering enhance chromium carbides formation at the sample surface in addition to intragranular and intergranular oxides in the sample as revealed by X-ray diffraction and transmission electron microscopy. It has been shown that using Boron nitride together with graphite foils to protect the mold from powder welding prevent such carbide formation. For mechanical properties, results show that the grain size refinement strongly increases the hardness of the samples without deviation from Hall-Petch relationship despite the oxides formation. For corrosion resistance, grain sizes lower than a few micrometers involve a strong decrease in the pitting potential and a strong increase in passivation current. As a consequence, spark plasma sintering can be considered as a promising tool for ultra-fine grained austenitic stainless steel.

Integrated process for the removal of emulsified oils from effluents in the steel industry

Energy Technology Data Exchange (ETDEWEB)

Benito, J.M.; Rios, G.; Gutierrez, B.; Pazos, C.; Coca, J.

1999-11-01

Emulsified oils contained in aqueous effluents from cold-rolling mills of the steel industry can be effectively removed via an integrated process consisting of a coagulation/flocculation stage followed by ultrafiltration of the resulting aqueous phase. The effects of CaCl{sub 2}, NaOH, and lime on the stability of different industrial effluents were studied in the coagulation experiments. The flocculants tested were inorganic prehydrolyzed aluminum salts and quaternary polyamines. Ultrafiltration of the aqueous phase from the coagulation/flocculation stage was carried out in a stirred cell using Amicon PM30 and XM300 organic membranes. Permeate fluxes were measured for industrial effluents to which the indicated coagulants and flocculants had been added. Oil concentrations in the permeate were 75% lower than the limits established by all European Union countries. Complete regeneration of the membrane was accomplished with an aqueous solution of a commercial detergent.

FAILURE ANALYSIS IN TUBING OF AIR PREHEATER OF BOILER FROM A SUGARCANE MILL

Directory of Open Access Journals (Sweden)

Joner Oliveira Alves

2014-10-01

Full Text Available The increased demand for energy from sugarcane bagasse has made the sugar and alcohol mills search alternatives to reduce maintenance of the boilers, releasing more time to the production. The stainless steel use has become one of the main tools for such reduction. However, specification errors can lead to premature failures. This work reports the factors that led tubes of AISI 409 stainless steel fail after half season when applied in a air preheater of boiler from a sugarcane mill. In such application, the AISI 304 lasts about 15 seasons and the carbon steel about 3. A tube sent by the sugar mill was characterized by wet chemical analysis, optical microscopy and EDS. Results indicated chloride formation on the internal walls of the tube, which combined with the environment, accelerated the corrosion process. The carbon steel showed high lifetime due to a 70% higher thickness. Due to the work condictions is recommended the use of stainless steels with higher corrosion resistance, such as the traditional AISI 304 or the ferritic AISI 444, the last presents better thermal exchange.

Microstructural evolution and some mechanical properties of nanosized yttrium oxide dispersion strengthened 13Cr steel

International Nuclear Information System (INIS)

Nguyen, Van Tich; Doan, Dinh Phuong; Tran, Tran BaoTrung; Luong, Van Duong; Nguyen, Van An; Phan, Anh Tu

2010-01-01

Oxide dispersion strengthened (ODS) steels, manufactured by a mechanical alloying method, during the past few years, appear to be promising candidates for structural applications in nuclear power plants. The purpose of this work is to elaborate the manufacturing processes of ODS 13Cr steel with the addition of 1.0 wt% yttrium oxide through the powder metallurgy route using the high energy ball mill. Microstructural analysis by scanning electron microscopy (SEM), x-ray diffraction (XRD) and hardness testing have been used to optimize the technological parameters of milling, hot isostatic pressing and heat-treatment processes. The steel hardness increases with decreasing particle size of 13Cr ODS steel. The best hardness was obtained from more than 70 h of milling in the two tanks planetary ball mill or 30 h of milling in the one tank planetary ball mill and hot isostatic pressing at 1150 °C . The particle size of the steel is less than 100 nm, and the density and hardness are about 7.3 g cm −3 and 490 HB, respectively

Effects of Ultrasonics-Assisted Face Milling on Surface Integrity and Fatigue Life of Ni-Alloy 718

Science.gov (United States)

Suárez, Alfredo; Veiga, Fernando; de Lacalle, Luis N. López; Polvorosa, Roberto; Lutze, Steffen; Wretland, Anders

2016-11-01

This work investigates the effects of ultrasonic vibration-assisted milling on important aspects such us material surface integrity, tool wear, cutting forces and fatigue resistance. As an alternative to natural application of ultrasonic milling in brittle materials, in this study, ultrasonics have been applied to a difficult-to-cut material, Alloy 718, very common in high-temperature applications. Results show alterations in the sub-superficial part of the material which could influence fatigue resistance of the material, as it has been observed in a fatigue test campaign of specimens obtained with the application of ultrasonic milling in comparison with another batch obtained applying conventional milling. Tool wear pattern was found to be very similar for both milling technologies, concluding the study with the analysis of cutting forces, exhibiting certain improvement in case of the application of ultrasonic milling with a more stable evolution.

Evaluation of opportunities for heat integration of biomass-based Fischer–Tropsch crude production at Scandinavian kraft pulp and paper mill sites

International Nuclear Information System (INIS)

Ljungstedt, Hanna; Pettersson, Karin; Harvey, Simon

2013-01-01

This study investigates heat integrated production of FT (Fischer–Tropsch) crude, where excess heat from the FT crude plant is delivered to a typical Scandinavian pulp and paper mill that produces fine paper. The sizes of FT crude plants are quantified, when the amount of excess heat from the FT plant exactly matches the heating demand otherwise satisfied by the bark boiler at the mill, considering a number of development pathways at the mill, including various degrees of steam savings and biorefinery options, such as lignin extraction. Performance of integrated production is compared with that of an FT stand-alone plant on the basis of wood fuel-to-FT crude efficiency, GHG (greenhouse gas) emissions balances and FT crude production cost. The results show that there exists a heat integration opportunity for an FT crude plant ranging from 0 up to 350 MW (LHV) of wood fuel depending on the development pathway for the mill. The results indicate higher overall efficiency and a generally lower production cost for the heat integrated, co-located production. Heat integrated production has a larger potential to contribute to GHG emission mitigation, assuming a future generation of grid electricity emitting equal to or less than an NGCC (natural gas combined cycle) power plant. - Highlights: • We investigate opportunities for heat integrated FT crude production at a mill. • Typical kraft pulp and paper mills have a potential for heat integrated production. • We compare the heat integrated production with stand-alone FT crude production. • Higher efficiency and lower production cost for heat integrated production. • Reduction of GHG emissions is strongly dependent on grid electricity emissions

An experimental analysis of process parameters to manufacture micro-channels in AISI H13 tempered steel by laser micro-milling

Science.gov (United States)

Teixidor, D.; Ferrer, I.; Ciurana, J.

2012-04-01

This paper reports the characterization of laser machining (milling) process to manufacture micro-channels in order to understand the incidence of process parameters on the final features. Selection of process operational parameters is highly critical for successful laser micromachining. A set of designed experiments is carried out in a pulsed Nd:YAG laser system using AISI H13 hardened tool steel as work material. Several micro-channels have been manufactured as micro-mold cavities varying parameters such as scanning speed (SS), pulse intensity (PI) and pulse frequency (PF). Results are obtained by evaluating the dimensions and the surface finish of the micro-channel. The dimensions and shape of the micro-channels produced with laser-micro-milling process exhibit variations. In general the use of low scanning speeds increases the quality of the feature in both surface finishing and dimensional.

Wess-Zumino and super Yang-Mills theories in D=4 integral superspace

Science.gov (United States)

Castellani, L.; Catenacci, R.; Grassi, P. A.

2018-05-01

We reconstruct the action of N = 1 , D = 4 Wess-Zumino and N = 1 , 2 , D = 4 super-Yang-Mills theories, using integral top forms on the supermanifold M^{(.4|4)} . Choosing different Picture Changing Operators, we show the equivalence of their rheonomic and superspace actions. The corresponding supergeometry and integration theory are discussed in detail. This formalism is an efficient tool for building supersymmetric models in a geometrical framework.

Supersymmetric Yang-Mills fields as an integrable system and connections with other non-linear systems

International Nuclear Information System (INIS)

Chau, L.L.

1983-01-01

Integrable properties, i.e., existence of linear systems, infinite number of conservation laws, Reimann-Hilbert transforms, affine Lie algebra of Kac-Moody, and Bianchi-Baecklund transformation, are discussed for the constraint equations of the supersymmetric Yang-Mills fields. For N greater than or equal to 3 these constraint equations give equations of motion of the fields. These equations of motion reduce to the ordinary Yang-Mills equations as the spinor and scalar fields are eliminated. These understandings provide a possible method to solve the full Yang-Mills equations. Connections with other non-linear systems are also discussed. 53 references

Development of hemicelluloses biorefineries for integration into kraft pulp mills

Science.gov (United States)

Ajao, Olumoye Abiodun

The development and wide spread acceptance of production facilities for biofuels, biochemicals and biomaterials is an important condition for reducing reliance on limited fossil resources and transitioning towards a global biobased economy. Pulp and paper mills in North America are confronted with high energy prices, high production costs and intense competition from emerging economies and low demand for traditional products. Integrated forest biorefineries (IFBR) have been proposed as a mean to diversify their product streams, increase their revenue and become more sustainable. This is feasible because they have access to forest biomass, an established feedstock supply chain and wood processing experience. In addition, the integration of a biorefinery process that can share existing infrastructure and utilities on the site of pulp mill would significantly lower investment cost and associated risks. Kraft pulping mills are promising receptor processes for a biorefinery because they either possess a prehydrolysis step for extracting hemicelluloses sugars prior to wood pulping or it can be added by retrofit. The extracted hemicelluloses could be subsequently transformed into a wide range of value added products for the receptor mill. To successfully implement hemicelluloses biorefinery, novel processes that are technically and economically feasible are required. It is necessary to identify products that would be profitable, develop processes that are energy efficient and the receptor mill should be able to supply the energy, chemicals and material demands of the biorefinery unit. The objective of this thesis is to develop energy efficient and economically viable hemicelluloses biorefineries for integration into a Kraft pulping process. A dissolving pulp mill was the reference case study. The transformation of hemicellulosic sugars via a chemical and biochemical conversion pathway, with furfural and ethanol as representative products for each pathway was studied. In

The 1+1 SU(2) Yang-Mills path integral

International Nuclear Information System (INIS)

Swanson, Mark S

2004-01-01

The path integral for SU(2) invariant two-dimensional Yang-Mills theory is recast in terms of the chromoelectric field strength by integrating the gauge fields from the theory. Implementing Gauss's law as a constraint in this process induces a topological term in the action that is no longer invariant under large gauge transformations. For the case that the partition function is considered over a circular spatial degree of freedom, it is shown that the effective action of the path integral is quantum mechanically WKB exact and localizes onto a set of chromoelectric zero modes satisfying antiperiodic boundary conditions. Summing over the zero modes yields a partition function that can be reexpressed using the Poisson resummation technique, allowing an easy determination of the energy spectrum, which is found to be identical to that given by other approaches

Process integration study of a kraft pulp mill converted to an ethanol production plant – Part A: Potential for heat integration of thermal separation units

International Nuclear Information System (INIS)

Fornell, Rickard; Berntsson, Thore

2012-01-01

Energy efficiency is an important parameter for the profitability of biochemical ethanol production from lignocellulosic raw material. The yield of ethanol is generally low due to the limited amount of fermentable compounds in the raw material. Increasing energy efficiency leads to possibilities of exporting more by-products, which in turn might reduce the net production cost of ethanol. Energy efficiency is also an important issue when discussing the repurposing of kraft pulp mills to biorefineries, since the mills in question most likely will be old and inefficient. Investing in energy efficiency measures might therefore have a large effect on the economic performance. This paper discusses energy efficiency issues related to the repurposing of a kraft pulp mill into a lignocellulosic ethanol production plant. The studied process is a typical Scandinavian kraft pulp mill that has been converted to a biorefinery with ethanol as main product. A process integration study, using pinch analysis and process simulations, has been performed in order to assess alternative measures for improving the energy efficiency. The improvements found have also been related to the possibilities for by-product sales from the plant (electricity and/or lignin). In a forthcoming paper, which is the second part of this process integration study, an economic analysis based on the results from this paper will be presented. - Highlights: ► Conversion of a kraft pulp mill to ethanol production. ► Heat integration of distillation/evaporation in a lignocellulosic ethanol plant. ► Advanced pinch curves used to find new integration possibilities. ► 35–40% reduction of steam demand.

Efficient production of nanoparticle-loaded orodispersible films by process integration in a stirred media mill.

Science.gov (United States)

Steiner, Denise; Finke, Jan Henrik; Kwade, Arno

2016-09-25

Orodispersible films possess a great potential as a versatile platform for nanoparticle-loaded oral dosage forms. In this case, poorly water-soluble organic materials were ground in a stirred media mill and embedded into a polymer matrix. The aim of this study was the shortening of this manufacturing process by the integration of several process steps into a stirred media mill without facing disadvantages regarding the film quality. Furthermore, this process integration is time conserving due to the high stress intensities provided in the mill and applicable for high solids contents and high suspension viscosities. Two organic materials, the model compound Anthraquinone and the active pharmaceutical ingredient Naproxen were investigated in this study. Besides the impact of the film processing on the crystallinity of the particles in the orodispersible film, a particle load of up to 50% was investigated with the new developed processing route. Additionally, a disintegration test was developed, combining an appropriate amount of saliva substitute and a clear endpoint determination. In summary, high nanoparticle loads in orodispersible films with good particle size preservation after film redispersion in water as well as a manufacturing of the film casting mass within a few minutes in a stirred media mill was achieved. Copyright © 2016 Elsevier B.V. All rights reserved.

Evolution of Microstructure and Mechanical Properties of Oxide Dispersion Strengthened Steels Made from Water-Atomized Ferritic Powder

Science.gov (United States)

Arkhurst, Barton Mensah; Kim, Jeoung Han

2018-05-01

Nano-structured oxide dispersion strengthened (ODS) steels produced from a 410L stainless steel powder prepared by water-atomization was studied. The influences of Ti content and milling time on the microstructure and the mechanical properties were analysed. It was found that the ODS steels made from the Si bearing 410L powder contained Y-Ti-O, Y-Ti-Si-O, Y-Si-O, and TiO2 oxides. Most nanoparticles produced after 80 h of milling were aggregated nanoparticles; however, after 160 h of milling, most aggregated nanoparticles dissociated into smaller individual nanoparticles. Perfect mixing of Y and Ti was not achieved even after the longer milling time of 160 h; instead, the longer hours of milling rather resulted in Si incorporation into the Y-Ti-O rich nanoparticles and a change in the matrix morphology from an equiaxed microstructure to a tempered martensite-like microstructure. The overall micro-hardness of the ODS steel increased with the increase of milling time. After 80 and 160 h, the microhardnesses were over 400 HV, which primarily resulted from the finer dispersed nanoparticles and in part to the formation of martensitic phases. Tensile strength of the 410L ODS steels was comparable with that of ODS steel produced from gas-atomized powder.

Preparation of 50Ni-45Ti-5Zr powders by high-energy ball milling and hot pressing

Energy Technology Data Exchange (ETDEWEB)

Marinzeck de Alcantara Abdala, Julia, E-mail: juabdala@yahoo.com.b [Instituto de Pesquisa e Desenvolvimento, Universidade do Vale do Paraiba, Av. Shishima Hifumi, 2911, 12244-000 Sao Jose dos Campos (Brazil); Bacci Fernandes, Bruno, E-mail: brunobacci@yahoo.com.b [Divisao de Engenharia Mecanica, Instituto Tecnologico de Aeronautica, Praca Marechal-do-Ar Eduardo Gomes, 50, 12228-904 Sao Jose dos Campos (Brazil); Santos, Dalcy Roberto dos, E-mail: dalcy@iae.cta.b [Instituto de Aeronautica e Espaco, Centro Tecnologico Aeroespacial, Praca Marechal-do-Ar Eduardo Gomes, 50, 12228-904 Sao Jose dos Campos (Brazil); Rodrigues Henriques, Vinicius Andre, E-mail: vinicius@iae.cta.b [Instituto de Aeronautica e Espaco, Centro Tecnologico Aeroespacial, Praca Marechal-do-Ar Eduardo Gomes, 50, 12228-904 Sao Jose dos Campos (Brazil); Moura Neto, Carlos de, E-mail: mneto@ita.b [Divisao de Engenharia Mecanica, Instituto Tecnologico de Aeronautica, Praca Marechal-do-Ar Eduardo Gomes, 50, 12228-904 Sao Jose dos Campos (Brazil); Saraiva Ramos, Alfeu, E-mail: alfeu@univap.b [Instituto de Pesquisa e Desenvolvimento, Universidade do Vale do Paraiba, Av. Shishima Hifumi, 2911, 12244-000 Sao Jose dos Campos (Brazil)

2010-04-16

This study reports on the preparation of the 50Ni-45Ti-5Zr (at.%) alloy by high-energy ball milling and hot pressing. The elemental powder mixture was processed in silicon nitride and hardened steel vials, and samples were collected after different milling times. To recover the previous powders in addition wet milling isopropyl alcohol (for 20 min) was adopted. The mechanically alloyed powders were hot-pressed under vacuum at 900 {sup o}C for 1 h using pressure levels close to 200 MPa. The milled powders were characterized by means of scanning electron microscopy, X-ray diffraction, and energy dispersive spectrometry techniques. It was noted that the ductile starting powders were continuously cold-welded during ball milling. This fact was more pronounced during the processing of 50Ni-45Ti-5Zr powders in hardened steel vial. After milling for 5 h, the results suggested that amorphous and nanocrystalline structures were achieved. The complete consolidation was found after hot pressing of mechanically alloyed 50Ni-45Ti-5Zr powders, and a large amount of the B2-NiTi phase was formed mainly after processing in stainless steel balls and vial.

Toolpath Strategy and Optimum Combination of Machining Parameter during Pocket Mill Process of Plastic Mold Steels Material

Science.gov (United States)

Wibowo, Y. T.; Baskoro, S. Y.; Manurung, V. A. T.

2018-02-01

Plastic based products spread all over the world in many aspects of life. The ability to substitute other materials is getting stronger and wider. The use of plastic materials increases and become unavoidable. Plastic based mass production requires injection process as well Mold. The milling process of plastic mold steel material was done using HSS End Mill cutting tool that is widely used in a small and medium enterprise for the reason of its ability to be re sharpened and relatively inexpensive. Study on the effect of the geometry tool states that it has an important effect on the quality improvement. Cutting speed, feed rate, depth of cut and radii are input parameters beside to the tool path strategy. This paper aims to investigate input parameter and cutting tools behaviors within some different tool path strategy. For the reason of experiments efficiency Taguchi method and ANOVA were used. Response studied is surface roughness and cutting behaviors. By achieving the expected quality, no more additional process is required. Finally, the optimal combination of machining parameters will deliver the expected roughness and of course totally reduced cutting time. However actually, SMEs do not optimally use this data for cost reduction.

The structural changes of Y2O3 in ferritic ODS alloys during milling

International Nuclear Information System (INIS)

Hilger, I.; Tegel, M.; Gorley, M.J.; Grant, P.S.; Weißgärber, T.; Kieback, B.

2014-01-01

Oxide dispersion strengthened (ODS) ferritic steels are usually fabricated via mechanical alloying and subsequent consolidation via hot extrusion or hot isostatic pressing. During the individual process steps, a complex evolution of the nanoparticle structure is taking place. Powders with different Y 2 O 3 contents were milled and examined by means of X-ray diffraction (XRD) and atom probe tomography (APT). It has been observed that the Y 2 O 3 is fragmented and becomes partially amorphous upon milling due to the grain refinement of Y 2 O 3 during the milling process. There was no compelling evidence for Y 2 O 3 dissociation and dissolution into the steel matrix

Water scarcity assessment of steel production in national integrated steelmaking route

Directory of Open Access Journals (Sweden)

D. Burchart-Korol

2015-01-01

Full Text Available The main goal of the study was the assessment of the water scarcity in steel production in integrated steelmaking route in Poland. The main goal of Water footprint (WF is quantifying and mapping of direct and indirect water use in life cycle of product or technology. In the paper Water Scarcity Indicators (WSI for steel production and unit processes in integrated steelmaking route was performed.

EAF smelting trials of waste-carbon briquettes at Avesta Works of Outokumpu Stainless AB for recycling oily mill scale sludge from stainless steel production

Energy Technology Data Exchange (ETDEWEB)

Yang Qixing; Bjoerkman, Bo [Div. of Process Metallurgy, Lulea Univ. of Tech., Lulea (Sweden); Holmberg, Nils [Raw Materials Handling, Avesta Works, Outokumpu Stainless AB, Avesta (Sweden)

2009-06-15

The EAF steel plant of Avesta Works, Outokumpu Stainless AB, has been used to perform smelting reduction trials of briquettes consisting of oily mill scale sludge, carbon and other wastes. A total of 7 briquette smelting trials were performed. The heats were processed smoothly smelting 3 t of briquettes or 3.4 mass-% of metal charges. The quantities of FeSi powder and O{sub 2} gas injected and electric energy supplied were increased to smelt briquettes of 6 t. No impacts were found on the analyses of the crude stainless steel tapped from the EAF during the trials. The results of the briquette smelting have been evaluated by referring to the data from the reference heats and results from earlier laboratory tests. The recovery of Cr, Ni and Fe elements from the briquettes was nearly complete and was found to occur mainly through carbon reduction. The slag masses were not increased in three trials as compared with the reference heats. There were moderate increases in the slag masses in four trial heats. The increases were, nevertheless, lower by 52-69% than the slag masses generated by Si-reduction of the briquette oxides. Afterwards, by referring results from the present trials, waste-carbon briquettes amounting to 1-3 t were smelted very smoothly in many of the EAF heats at Avesta Works to recycle the oily mill scale sludge and other wastes from stainless steel production. (orig.)

A study of the machining characteristics of AISI 1045 steel and Inconel 718 with a cylindrical shape in laser-assisted milling

International Nuclear Information System (INIS)

Woo, Wan-Sik; Lee, Choon-Man

2015-01-01

Laser-assisted machining (LAM) is an effective and economic technique for enhancing the machinability of materials which are difficult-to-cut, such as nickel alloys, titanium alloys and various ceramics. Recently, many researchers have studied the effectiveness of laser-assisted turning (LAT) by measuring its cutting force, tool wear, specific cutting energy and surface roughness. However, research on laser-assisted milling (LAMill) is still in progress because it is difficult to control the laser heating source and tool path to machine the varying shape of the workpiece using this method. Moreover, there have been no researches of workpieces with three-dimensional shapes. During the LAMill process, the material is softened and the mechanical strength of the material is reduced when a laser is used to irradiate the surface of the workpiece. As a result, the cutting force is reduced and the surface roughness is improved with LAMill. The purpose of this study was to develop three-dimensional LAMill and to verify the effectiveness of this approach by comparing it to the conventional machining (CM) method. A thermal analysis was also conducted in order to determine the effective depth of cut (DOC). Also, the cutting force and surface roughness of AISI 1045 steel and Inconel 718 with cylindrical shapes were measured. Measured results of machining characteristics were also analyzed according to the cutting method, i.e., up cut milling, down cut milling and milling style. - Highlights: • The materials with cylindrical shape is first applied to laser-assisted milling (LAMill). • The method determining the depth of cut through thermal analysis is proposed. • The effectiveness of LAMill is verified by comparing the conventional machining. • Down cut milling is recommended for the case of Inconel 718.

Nutritional impacts of different whole grain milling techniques : A review of milling practices and existing data

NARCIS (Netherlands)

Miller Jones, J.; Adams, J.; Harriman, C.; Miller, C.; Kamp, J.W. van der

2015-01-01

The majority of whole grain flour is produced using modern milling techniques, usually with steel rollers, in which a batch of grain is separated into multiple millstreams, sifted, and recombined. In some cases constituent millstreams are purchased and combined by a supplier or end user to achieve a

Nutritional Impacts of Different Whole Grain Milling Techniques: A Review of Milling Practices and Existing Data

NARCIS (Netherlands)

Miller Jones, J.; Adams, J.; Harriman, C.; Miller, C.; Kamp, J.W. van der

2015-01-01

The majority of whole grain flour is produced using modern milling techniques, usually with steel rollers, in which a batch of grain is separated into multiple millstreams, sifted, and recombined. In some cases constituent millstreams are purchased and combined by a supplier or end user to achieve a

Tool Wear Analysis on Five-Axis Flank Milling for Curved Shape Part – Full Flute and Ground Shank End Mill

Directory of Open Access Journals (Sweden)

Syahrul Azwan Sundi

2017-01-01

Full Text Available This paper is a study on full flute (extra-long tool and ground shank end mill wear analysis by utilizing five-axis CNC to implement flank milling strategy on curved shape part. Five-axis machining eases the user to implement variations of strategy such as flank milling. Flank milling is different from point milling. Point milling cuts materials by using the tip of the tool whereas the flank milling uses the cutting tool body to cut material. The type of cutting tool used was end mill 10 mm diameter with High Speed Steel (HSS material. One factor at a time was utilized to analyze the overall data. Feed rate and spindle speed were the two main factors that been set up equally for both full flute and ground shank end mill. At the end of this research, the qualitative analysis based on tool wear between full flute and ground shank end mill is observed. Generally, both types of cutting tools showed almost the same failure indication such as broken edge or chipped off edge, formation of pinned hole on the surface and serration formation or built-up edge (BUE on the primary flute. However, the results obtained from the enlarged images which were captured by Optical Microscope indicated that, the ground shank end mill is better than the full flute end mill.

Current status of iron and steelmaking technology at Tata Steel

Energy Technology Data Exchange (ETDEWEB)

Pandey, B.D.; Poddar, M.N.; Chandra, S. [Tata Steel, Jamshedpur (India)

2002-07-01

Tata Steel was set up in the early years of the 20th century and over the years the plant has grown into one of the most modern steel plants in the world. The philosophy of phase-wise modernisation on a continuing basis was adopted by Tata Steel with great advantage for the modernisation of the two million tonne Jamshedpur Steel Works. Four phases of the modernisation programme have already been successfully completed and their gains consolidated. Adoption and absorption of the latest technologies, fundamental changes in the operating philosophy and setting of stretch performance targets have brought about this remarkable transformation. The recently commissioned state of the art 1.2 Mtpa Cold Rolling Mill Complex is an example of Tata Steel remaining in harmony with times. Another is the use of pulverised coal injection in blast furnaces. The paper highlights some of the important technological developments in integrated steel plants, particularly those being practiced at Tata Steel, in the areas of ironmaking, steelmaking, casting and rolling for retaining its competitive position in the global market with regard to cost, customer and change. 9 refs., 21 figs., 2 tabs.

IGCC power plant integrated to a Finnish pulp and paper mill. IEA Bioenergy. Techno-economic analysis activity

Energy Technology Data Exchange (ETDEWEB)

Koljonen, T.; Solantausta, Y. [VTT Energy, Espoo (Finland). New Energy Technologies; Salo, K.; Horvath, A. [Carbona Inc. (Finland)

1999-11-01

In Finland, the pulp and paper industry is the largest consumer of energy among the industries and its power demand will increase due to economical and strict environ- mental requirements. The ageing of oil and biomass boilers in Finland also represents a window of opportunity for the introduction of new environmentally sound technology with a high efficiency in power production, e.g., in biomass gasification. This site-specific study describes the technical and economic feasibility of a biomass gasification combined cycle producing heat and power for a typical Finnish pulp and paper mill. The mill produces SC (super calantered) paper 500 000 ADt/a. The paper mill employs sulphate pulp and GW (ground wood) pulp. The capacity of the pulp mill is 400 000 ADt/a (air dry ton/year) of which 120 000 ADt/a is used at the site. The heat demand of the integrate is covered by a recovery boiler and a bark boiler. A condensing steam turbine with two extractions generates electricity for the mill. The aim is to replace an old bark boiler by an IGCC (Integrated Gasification Combined Cycle) to enhance the economy and environmental performance of the power plant. The IGCC feasibility study is conducted for an pulp and paper integrate because of its suitable infrastructure for IGCC and a large amount of wood waste available at the site. For comparison, the feasibility of an IGCC integrated to a pulp mill is also assessed. The IGCC concept described is based on research and development work performed by Carbona, Inc., who acquired the rights for know-how of Enviropower, Inc. The operation and design of the IGCC concept is based on a 20 MWe gas turbine (MW151). The heat of gas turbine exhaust gas is utilised in a HRSG (Heat Recovery Steam Generator) of two pressure levels to generate steam for the pulp and paper mill and the steam turbine. The MCC power plant operates in condensing mode. The total investment cost of the IGCC plant is estimated at FIM 417 million (USD 83.4 million

IGCC power plant integrated to a Finnish pulp and paper mill. IEA Bioenergy. Techno-economic analysis activity

International Nuclear Information System (INIS)

Koljonen, T.; Solantausta, Y.

1999-01-01

In Finland, the pulp and paper industry is the largest consumer of energy among the industries and its power demand will increase due to economical and strict environ- mental requirements. The ageing of oil and biomass boilers in Finland also represents a window of opportunity for the introduction of new environmentally sound technology with a high efficiency in power production, e.g., in biomass gasification. This site-specific study describes the technical and economic feasibility of a biomass gasification combined cycle producing heat and power for a typical Finnish pulp and paper mill. The mill produces SC (super calantered) paper 500 000 ADt/a. The paper mill employs sulphate pulp and GW (ground wood) pulp. The capacity of the pulp mill is 400 000 ADt/a (air dry ton/year) of which 120 000 ADt/a is used at the site. The heat demand of the integrate is covered by a recovery boiler and a bark boiler. A condensing steam turbine with two extractions generates electricity for the mill. The aim is to replace an old bark boiler by an IGCC (Integrated Gasification Combined Cycle) to enhance the economy and environmental performance of the power plant. The IGCC feasibility study is conducted for an pulp and paper integrate because of its suitable infrastructure for IGCC and a large amount of wood waste available at the site. For comparison, the feasibility of an IGCC integrated to a pulp mill is also assessed. The IGCC concept described is based on research and development work performed by Carbona, Inc., who acquired the rights for know-how of Enviropower, Inc. The operation and design of the IGCC concept is based on a 20 MWe gas turbine (MW151). The heat of gas turbine exhaust gas is utilised in a HRSG (Heat Recovery Steam Generator) of two pressure levels to generate steam for the pulp and paper mill and the steam turbine. The MCC power plant operates in condensing mode. The total investment cost of the IGCC plant is estimated at FIM 417 million (USD 83.4 million

An integrated condition-monitoring method for a milling process using reduced decomposition features

International Nuclear Information System (INIS)

Liu, Jie; Wu, Bo; Hu, Youmin; Wang, Yan

2017-01-01

Complex and non-stationary cutting chatter affects productivity and quality in the milling process. Developing an effective condition-monitoring approach is critical to accurately identify cutting chatter. In this paper, an integrated condition-monitoring method is proposed, where reduced features are used to efficiently recognize and classify machine states in the milling process. In the proposed method, vibration signals are decomposed into multiple modes with variational mode decomposition, and Shannon power spectral entropy is calculated to extract features from the decomposed signals. Principal component analysis is adopted to reduce feature size and computational cost. With the extracted feature information, the probabilistic neural network model is used to recognize and classify the machine states, including stable, transition, and chatter states. Experimental studies are conducted, and results show that the proposed method can effectively detect cutting chatter during different milling operation conditions. This monitoring method is also efficient enough to satisfy fast machine state recognition and classification. (paper)

Utilization of aluminum to obtaining a duplex type stainless steel using high energy ball milling; Obtencao de um aco inoxidavel de estrutura duplex do sistema FeMnAl processado por moagem de alta energia

Energy Technology Data Exchange (ETDEWEB)

Pavlak, I.E.; Cintho, O.M., E-mail: eng.igorpavlak@yahoo.com.b [Universidade Estadual de Ponta Grossa (UEPG), PR (Brazil); Capocchi, J.D.T. [Universidade de Sao Paulo (USP), SP (Brazil)

2010-07-01

The obtaining of stainless steel using aluminum in its composition - FeMnAl system, has been researches subject since the sixties, by good mechanical properties and resistance to oxidation presented, when compared with conventional FeNiCr stainless steel system. In another point, the aluminum and manganese are low cost then traditional elements. This work, metallic powders of iron, manganese and pure aluminum, were processed in a Spex type high-energy ball mill in nitrogen atmosphere. The milling products were compressed into pastille form and sintered under inert atmosphere. The final products were characterized by optical and electronic microscopy and microhardness test. The metallographic analysis shows a typical austenite and ferrite duplex type microstructure. The presence of these phases was confirmed according X ray diffraction analysis. (author)

Distinguishing effect of buffing vs. grinding, milling and turning operations on the chloride induced SCC susceptibility of 304L austenitic stainless steel

International Nuclear Information System (INIS)

Kumar, Pandu Sunil; Acharyya, Swati Ghosh; Rao, S.V. Ramana; Kapoor, Komal

2017-01-01

The study compares the effect of different surface working operations like grinding, milling, turning and buffing on the Cl – induced stress corrosion cracking (SCC) susceptibility of austenitic 304L stainless steel (SS) in a chloride environment. SS 304L was subjected to four different surface working operations namely grinding, milling, turning and buffing. The residual stress distribution of the surface as a result of machining was measured by X-ray diffraction. The Cl – induced SCC susceptibility of the different surface worked samples were determined by testing in boiling magnesium chloride as per ASTM G36 for 3 h, 9 h and 72 h. The surface and cross section of the samples both pre and post exposure to the corrosive medium was characterized using optical microscopy, scanning electron microscopy (SEM). The study revealed that grinding, milling and turning operations resulted in high tensile residual stresses on the surface together with the high density of deformation bands making these surfaces highly susceptible to Cl – induced SCC. On the other hand buffing produces compressive residual stresses on the surface with minimal plastic strain, making it more resistance to Cl – induced SCC. The study highlights that the conventional machining operations on 304L SS surfaces should be invariably followed by buffing operation to make the surfaces more resistance to SCC. - Highlights: • Grinding, milling and turning lead to tensile residual stresses and plastic strain. • Buffing leads to compressive residual stresses on the surface and minimal strain. • Grinding, milling and turning make 304L SS surface susceptible to SCC. • Buffed 304L SS surface is immune to SCC. • Grinding, milling, and turning operations should be followed by buffing operation.

Distinguishing effect of buffing vs. grinding, milling and turning operations on the chloride induced SCC susceptibility of 304L austenitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Kumar, Pandu Sunil [School of Engineering Sciences and Technology, University of Hyderabad, Hyderabad 500046 (India); Acharyya, Swati Ghosh, E-mail: swati364@gmail.com [School of Engineering Sciences and Technology, University of Hyderabad, Hyderabad 500046 (India); Rao, S.V. Ramana; Kapoor, Komal [Nuclear Fuel Complex, Department of Atomic Energy, Government of India, Hyderabad 500062 (India)

2017-02-27

The study compares the effect of different surface working operations like grinding, milling, turning and buffing on the Cl{sup –} induced stress corrosion cracking (SCC) susceptibility of austenitic 304L stainless steel (SS) in a chloride environment. SS 304L was subjected to four different surface working operations namely grinding, milling, turning and buffing. The residual stress distribution of the surface as a result of machining was measured by X-ray diffraction. The Cl{sup –} induced SCC susceptibility of the different surface worked samples were determined by testing in boiling magnesium chloride as per ASTM G36 for 3 h, 9 h and 72 h. The surface and cross section of the samples both pre and post exposure to the corrosive medium was characterized using optical microscopy, scanning electron microscopy (SEM). The study revealed that grinding, milling and turning operations resulted in high tensile residual stresses on the surface together with the high density of deformation bands making these surfaces highly susceptible to Cl{sup –} induced SCC. On the other hand buffing produces compressive residual stresses on the surface with minimal plastic strain, making it more resistance to Cl{sup –} induced SCC. The study highlights that the conventional machining operations on 304L SS surfaces should be invariably followed by buffing operation to make the surfaces more resistance to SCC. - Highlights: • Grinding, milling and turning lead to tensile residual stresses and plastic strain. • Buffing leads to compressive residual stresses on the surface and minimal strain. • Grinding, milling and turning make 304L SS surface susceptible to SCC. • Buffed 304L SS surface is immune to SCC. • Grinding, milling, and turning operations should be followed by buffing operation.

Pulp mill as an energy producer

International Nuclear Information System (INIS)

Kaulamo, O.

1998-01-01

The recovery boilers of pulp mills are today the most significant producers of wood energy. The power-to-heat ratio of the power plant process, i.e., power yield, is poor in existing applications. In the study, an alternative of improving the power yield of conventional pulp mills significantly was studied by applying solutions used in power plants to a pulp mill. Extensive conversion of wood energy into electricity is possible only in the recovery boiler of the pulp mill and in a large combustion boiler of bark, wood waste and wood chips integrated to this boiler. Hence, the harvest and transports of wood raw materials, i.e. pulp wood and energy wood, are integrated, and the fraction going to cook and the energy wood fraction are separated at the pulp mill. The method guarantees competitive supply of energy wood. As a result a SELLUPOWER mill was designed, where the recovery boiler combusting black liquor and the large power plant boiler combusting energy wood are integrated to one unit and constructed to a power plant process with a high power-to-heat ratio. Necessary technical solutions, project costs and economical feasibility compared to a conventional pulp mill were determined, and the effect of different production-economical parameters was also studied. (orig.)

Economic feasibility of radioactive scrap steel recycling

International Nuclear Information System (INIS)

Nichols, F.; Balhiser, R.; Rosholt, D.

1995-01-01

In the past, government and commercial nuclear operators treated radioactive scrap steel (RSS) as a liability and disposed of it by burial; this was an accepted and economical solution at that time. Today, environmental concerns about burial are changing the waste disposal picture by (a) causing burial costs to soar rapidly, (b) creating pressure to close existing burial sites, and (c) making it difficult and expensive to open and operate burial facilities. To exacerbate the problem, planned dismantling of nuclear facilities will substantially increase volumes of RSS open-quotes wasteclose quotes over the next 30 yr. This report describes a project with the intention of integrating the current commercial mini-mill approach of recycling uncontaminated steel with radiological controls to design a system that can process contaminated metals at prices significantly below the current processors or burial costs

Rough mill simulator version 3.0: an analysis tool for refining rough mill operations

Science.gov (United States)

Edward Thomas; Joel Weiss

2006-01-01

ROMI-3 is a rough mill computer simulation package designed to be used by both rip-first and chop-first rough mill operators and researchers. ROMI-3 allows users to model and examine the complex relationships among cutting bill, lumber grade mix, processing options, and their impact on rough mill yield and efficiency. Integrated into the ROMI-3 software is a new least-...

Analytical Modelling Of Milling For Tool Design And Selection

International Nuclear Information System (INIS)

Fontaine, M.; Devillez, A.; Dudzinski, D.

2007-01-01

This paper presents an efficient analytical model which allows to simulate a large panel of milling operations. A geometrical description of common end mills and of their engagement in the workpiece material is proposed. The internal radius of the rounded part of the tool envelope is used to define the considered type of mill. The cutting edge position is described for a constant lead helix and for a constant local helix angle. A thermomechanical approach of oblique cutting is applied to predict forces acting on the tool and these results are compared with experimental data obtained from milling tests on a 42CrMo4 steel for three classical types of mills. The influence of some tool's geometrical parameters on predicted cutting forces is presented in order to propose optimisation criteria for design and selection of cutting tools

Some New Integrable Equations from the Self-Dual Yang-Mills Equations

International Nuclear Information System (INIS)

Ivanova, T.A.; Popov, A.D.

1994-01-01

Using the symmetry reductions of the self-dual Yang-Mills (SDYM) equations in (2+2) dimensions, we introduce new integrable equations which are 'deformations' of the chiral model in (2+1) dimensions, generalized nonlinear Schroedinger, Korteweg-de Vries, Toda lattice, Garnier, Euler-Arnold, generalized Calogero-Moser and Euler-Calogero-Moser equations. The Lax pairs for all of these equations are derived by the symmetry reductions of the Lax pair for the SDYM equations. 34 refs

Wheat Fields, Flour Mills, and Railroads: A Web of Interdependence. Teaching with Historic Places.

Science.gov (United States)

Koman, Rita G.

By 1860 much of the beauty of St. Anthony Falls in Minneapolis (Minnesota) had been destroyed, as mills on both sides of the river used the power of the falls to turn millions of bushels of wheat into flour. Steel rails linked bonanza farms hundreds of miles to the west to the mills. The mills, the farms, and the railroads depended on each other…

Japanese steel mills update and expectations to Canadian coal industry

International Nuclear Information System (INIS)

Yamaguchi, I.

2008-01-01

Kobe Steel's (Kobelco) corporate strategy includes expanding from only-one product such as high tensile strength steel sheet, and enlarging overseas production capacity through joint ventures and technical alliances. A new steel making process from low quality iron ore and steaming coal called ITmk3 has been developed by Kobe Steel that does not require any coke, reduces carbon dioxide emissions by 20 per cent, and reduces the cost of transporting slag. This strategy and technology was presented along with the changes surrounding the Japanese steel industry and raw materials market. These changes include the rise of emerging oil-producing countries; world steel production and exports; the rise in prices of resources; and the slowdown of the United States economy. The current situation of Japanese crude steel production, pig-iron production, and coke expansion plans were also presented. The presentation also outlined expectation's of the Canadian coal industry with reference to Canadian coal imports to Japan. tabs., figs

Integrity of Magnox reactor steel pressure vessels

International Nuclear Information System (INIS)

Flewitt, P.E.J.; Williams, G.H.; Wright, M.B.

1992-01-01

The background to the safety assessment of the steel reactor pressure vessels for Magnox power stations is reviewed. The evolved philosophy adopted for the 1991 safety cases prepared for the continued operation of four Magnox power stations operated by Nuclear Electric plc is described, together with different aspects of the multi-legged integrity argument. The main revisions to the materials mechanical property data are addressed together with the assessment methodology adopted and their implications for the overall integrity argument formulated for the continued safe operation of these reactor pressure vessels. (author)

Integrable model of Yang-Mills theory with scalar field and quasi-instantons

International Nuclear Information System (INIS)

Yatsun, V.A.

1988-01-01

In the framework of Euclidean conformally invariant Yang-Mills theory with a scalar field a study is made of a Hamiltonian system with two degrees of freedom that is integrable for a definite relationship between the coupling constants. A particular solution of the Hamilton-Jacobi equation leads to first-order equations that ensure a nonself-dual solution of instanton type of the considered model. As generalization of the first-order equations a quasiself-dual equation that can be integrated by means of the 't Hooft ansatz and leads to quasiself-dual instantons - quasi-instantons - is proposed

Auburn Steel Company radioactive contamination incident

International Nuclear Information System (INIS)

Bradley, F.J.; Cabasino, L.; Kelly, R.; Awai, A.; Kasyk, G.

1986-04-01

On February 21, 1983, workers at the Auburn Steel Company, Auburn, New York discovered that about 120 tons of steel poured that day had become contaminated with 60 Co. In addition to the steel, the air cleaning system and portions of the mill used in casting the steel were contaminated. Approximately 25 curies of 60 Co were involved. Decontamination and disposal of the contamination cost in excess of $2,200,000. This report details the discovery of the contamination, decontamination of the plant and disposal of the contamination

Mechanosynthesis of A Ferritic ODS (Oxide Dispersion Strengthened) Steel Containing 14% Chromium and Its Characterization

Science.gov (United States)

Rivai, A. K.; Dimyati, A.; Adi, W. A.

2017-05-01

One of the advanced materials for application at high temperatures which is aggressively developed in the world is ODS (Oxide Dispersion strengthened) steel. ODS ferritic steels are one of the candidate materials for future nuclear reactors in the world (Generation IV reactors) because it is able to be used in the reactor above 600 °C. ODS ferritic steels have also been developed for the interconnect material of SOFC (Solid Oxide Fuel Cell) which will be exposed to about 800 °C of temperature. The steel is strengthened by dispersing homogeneously of oxide particles (ceramic) in nano-meter sized in the matrix of the steel. Synthesis of a ferritic ODS steel by dispersion of nano-particles of yttrium oxide (yttria: Y2O3) as the dispersion particles, and containing high-chromium i.e. 14% has been conducted. Synthesis of the ODS steels was done mechanically (mechanosynthesis) using HEM (High Energy ball Milling) technique for 40 and 100 hours. The resulted samples were characterized using SEM-EDS (Scanning Electron Microscope-Energy Dispersive Spectroscope), and XRD (X-ray diffraction) to analyze the microstructure characteristics. The results showed that the crystal grains of the sample with 100 hours milling time was much smaller than the sample with 40 hours milling time, and some amount of alloy was formed during the milling process even for 40 hours milling time. Furthermore, the structure analysis revealed that some amount of iron atom substituted by a slight amount of chromium atom as a solid solution. The quantitative analysis showed that the phase mostly consisted of FeCr solid-solution with the structure was BCC (body-centered cubic).

Integrated technology selection for energy conservation and PAHs control in iron and steel industry: Methodology and case study

International Nuclear Information System (INIS)

Li, Li; Lu, Yonglong; Shi, Yajuan; Wang, Tieyu; Luo, Wei; Gosens, Jorrit; Chen, Peng; Li, Haiqian

2013-01-01

Energy conservation and PAHs (polycyclic aromatic hydrocarbon) control are two challenges for the iron and steel industry, especially where the industry has developed at high speed. How to select appropriate technologies to improve energy efficiency and control pollution from PAHs simultaneously is encountered by both the researchers and the decision makers. This study sets up a framework on technology selection and combination which integrates technology assessment, multiple objective programming and scenario analysis. It can predict proper technology combination for different emission controls, energy conservation targets and desired levels of production. An iron and steel factory in Southwestern China is cited as a case. It is shown that stricter PAHs control will drive the transformation from process control technology to alternative smelting technology. In low PAHs limit, 25% energy reduction is a threshold. Before inclusion of a restraint on energy consumption at 25% reduction, PAHs emission is the key limiting factor for the technology selection; while after inclusion of this restraint, energy consumption becomes the key limiting factor. The desired level of production will also influence the technology selection. This study can help decision makers to select appropriate technologies to meet the PAHs control objectives and energy conservation strategies in energy-intensive industries. - Highlights: ► We predict technical strategy for energy and PAHs reduction in iron and steel mill. ► With low PAHs control objectives, process control technologies are preferable. ► With medium and high PAHs control goals, alternative smelting technology is dominate. ► In low PAHs control objective, 25% energy reduction is a threshold

Integrating the processes of a Kraft pulp and paper mill and its supply chain

International Nuclear Information System (INIS)

Mesfun, Sennai; Toffolo, Andrea

2015-01-01

Highlights: • A process integration model that establishes material stream connections among typical Nordic forest industries is developed. • Potential benefit of the operating the different industries in one site is studied using pinch analysis. • Different scenarios considered to assess impact of prioritization on how to utilize excess biomass. • Results indicate large potential for improved biomass resource utilization. - Abstract: This paper investigates the possibility of combining different forest industries (a pulp and paper mill, its supply chain, and a wood-pellet plant) into an integrated industrial site in which they share a common heat and power utility. Advanced process integration and optimization techniques are used to study the site from both material and energy viewpoints. An existing pulp and paper mill is used as the site core plant and its pulp and paper production rates are kept fixed as they are in reality, while the other material flow links among the plants are based on the current industrial situation in Sweden. Different scenarios are evaluated in order to reflect the two main objectives that can be pursued (increased electricity production or biomass resource saving) and the two technologies that can be considered for the shared CHP system (boilers and product gas fired gas turbines). The corresponding non-integrated (standalone) configurations are compared to these scenarios to quantify the potential benefits of the integration. Investment opportunity is also calculated for the considered scenarios as an indicator of the economic convenience

Modelling Of Residual Stresses Induced By High Speed Milling Process

International Nuclear Information System (INIS)

Desmaison, Olivier; Mocellin, Katia; Jardin, Nicolas

2011-01-01

Maintenance processes used in heavy industries often include high speed milling operations. The reliability of the post-process material state has to be studied. Numerical simulation appears to be a very interesting way to supply an efficient residual stresses (RS) distribution prediction.Because the adiabatic shear band and the serrated chip shaping are features of the austenitic stainless steel high speed machining, a 2D high speed orthogonal cutting model is briefly presented. This finite element model, developed on Forge registered software, is based on data taken from Outeiro and al.'s paper [1]. A new behaviour law fully coupling Johnson-Cook's constitutive law and Latham and Cockcroft's damage model is detailed in this paper. It ensures results that fit those found in literature.Then, the numerical tools used on the 2D model are integrated to a 3D high speed milling model. Residual stresses distribution is analysed, on the surface and into the depth of the material. Various revolutions and passes of the two teeth hemispheric mill on the workpiece are simulated. Thus the sensitivity of the residual stresses generation to the cutting conditions can be discussed. In order to validate the 3D model, a comparison of the cutting forces measured by EDF R and D to those given by numerical simulations is achieved.

A study on the surface roughness of a thin HSQ coating on a fine milled surface

DEFF Research Database (Denmark)

Mohaghegh, Kamran; Hansen, Hans Nørgaard; Pranov, Henrik

2014-01-01

The paper discusses a novel application of a thin layer coating on a metallic machined surface with particular attention to roughness of the coating compared to the original surface before coating. The coating is a nominally 1 μm film of Hydrogen Silsesquioxane (HSQ) which is commonly used in the...... in the semiconductor industry in the manufacture of integrated circuits. The work piece is a fine peripheral-milled tool steel surface which is widely used in industrial applications. Roughness improvement after the application of HSQ coating is reported....

Feasibility analysis of recycling radioactive scrap steel

International Nuclear Information System (INIS)

Nichols, F.; Balhiser, B.; Cignetti, N.

1995-09-01

The purpose of this study is to: (1) establish a conceptual design that integrates commercial steel mill technology with radioactive scrap metal (RSM) processing to produce carbon and stainless steel sheet and plate at a grade suitable for fabricating into radioactive waste containers; (2) determine the economic feasibility of building a micro-mill in the Western US to process 30,000 tons of RSM per year from both DOE and the nuclear utilities; and (3) provide recommendations for implementation. For purposes of defining the project, it is divided into phases: economic feasibility and conceptual design; preliminary design; detail design; construction; and operation. This study comprises the bulk of Phase 1. It is divided into four sections. Section 1 provides the reader with a complete overview extracting pertinent data, recommendations and conclusions from the remainder of the report. Section 2 defines the variables that impact the design requirements. These data form the baseline to create a preliminary conceptual design that is technically sound, economically viable, and capitalizes on economies of scale. Priorities governing the design activities are: (1) minimizing worker exposure to radionuclide hazards, (2) maximizing worker safety, (3) minimizing environmental contamination, (4) minimizing secondary wastes, and (5) establishing engineering controls to insure that the plant will be granted a license in the state selected for operation. Section 3 provides details of the preliminary conceptual design that was selected. The cost of project construction is estimated and the personnel needed to support the steel-making operation and radiological and environmental control are identified. Section 4 identifies the operational costs and supports the economic feasibility analysis. A detailed discussion of the resulting conclusions and recommendations is included in this section

Comparison of hydrogen storage properties of pure Mg and milled ...

Indian Academy of Sciences (India)

Administrator

increase the hydriding and dehydriding rates, pure Mg was ground under hydrogen atmosphere (reactive .... Hydrogen storage properties of pure Mg and milled pure Mg. 833. Figure 3. ... elongated and flat shapes via collisions with the steel.

Integrating Steel Production with Mineral Carbon Sequestration

Energy Technology Data Exchange (ETDEWEB)

Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

2008-05-01

The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

Effect of intercritical heat treatment on mechanical properties of reinforcing steel bars

International Nuclear Information System (INIS)

Abro, M.I.; Memon, R.A.; Soomro, I.A.; Aftab, U.

2017-01-01

Intercritical heat treatments attempts were made to enhance the mechanical properties of reinforcing steel bars milled from scrap metal. For this, two grades of steel bars were obtained from different steel mills and their mechanical properties that include hardness, ultimate tensile strength, and percent elongation before and after intercritical heat treatment were determined. Results indicated that 25.5 and 17.6%, improvements in UTS (Ultimate Tensile Strength) and 18.8 and 14.3% improvement in percent elongation in two grades of reinforcing steel samples containing 0.17 and 0.24% carbon respectively was achieved while heating at 750 degree C for 2h. Appreciable improvement in the mechanical properties was noted due to birth of sufficient quantity of martensite along with ferrite. (author)

Microstructure evolution of the oxide dispersion strengthened CLAM steel during mechanical alloying process

Energy Technology Data Exchange (ETDEWEB)

Song, Liangliang [Key Laboratory of Neutronics and Radiation Safety, Institute of Nuclear Energy Safety Technology, Chinese Academy of Science, Hefei, Anhui, 230031 (China); University of Science and Technology of China, Hefei, Anhui, 230031 (China); Liu, Shaojun, E-mail: shaojun.liu@fds.org.cn [Key Laboratory of Neutronics and Radiation Safety, Institute of Nuclear Energy Safety Technology, Chinese Academy of Science, Hefei, Anhui, 230031 (China); Mao, Xiaodong [Key Laboratory of Neutronics and Radiation Safety, Institute of Nuclear Energy Safety Technology, Chinese Academy of Science, Hefei, Anhui, 230031 (China)

2016-11-15

Highlights: • A nano-sized oxides dispersed ODS-CLAM steel was obtained by MA and HIP. • A minimum saturated grain size of down to 30 nm was achieved by varying the milling time from 0 to 100 h. • Solution of W in the MA powder could be significantly improved by increasing MA rotation speed. - Abstracts: Oxide dispersion strengthened Ferritic/Martensitic steel is considered as one of the most potential structural material for future fusion reactor, owing to its high mechanical properties and good irradiation resistance. The oxide dispersion strengthened China Low Activation Martensitic (ODS-CLAM) steel was fabricated by mechanical alloying (MA) and hot isostatic pressing (HIP). The microstructural evolutions during the process of ball milling and subsequent consolidation were investigated by SEM, XRD and TEM. The results showed that increasing the milling time during the first 36 h milling could effectively decrease the grain size to a value of around 30 nm, over which grain sized remained nearly constant. Increasing the rotation speed promoted the solution of tungsten (W) element obviously and decreased the grain size to a certain degree. Observation on the consolidated and further heat-treated ODS-CLAM steel samples indicated that a martensite microstructure with a high density of nano-particles was achieved.

In-situ formation of complex oxide precipitates during processing of oxide dispersion strengthened ferritic steels

International Nuclear Information System (INIS)

Jayasankar, K.; Pandey, Abhishek; Mishra, B.K.; Das, Siddhartha

2016-01-01

Highlights: • Use of dual drive planetary ball mill for Bench scale (>1 kg) production. • X-ray diffraction and TEM were used to study transformations during sintering. • HIPped and rolled samples with nearly 99% density successfully produced. - Abstract: In fusion and fission reactor material development, ODS alloys are the most suitable candidate materials due to its high temperature creep properties and irradiation resistance properties. This paper describes the preparation of oxide dispersion strengthened alloy powder in large quantity (>1 kg batch) in dual drive planetary ball mill using pre-alloyed ferrtic steel powder with nano sized Y_2O_3. The consolidation of the powders was carried out in hot isostatic press (HIP) followed by hot rolling. 99% of the theoretical density was achieved by this method. The vickers hardness values of pressed and rolled samples were in the range of 380 ± 2HV and 719 ± 2HV, respectively. Samples were further investigated using X-ray diffraction particle size analyzer and electron microscope. Initial increase in particle size with milling was observed showing flattening of the particle. It was found that 5 h of milling time is sufficient to reduce the particle size to achieve the desired size. Transmission electron microscopy analysis of milled ODS steel powder revealed a uniform distribution of combustion synthesized nano-Y_2O_3 in ferritic steel matrix after a milling time of 5 h. Preliminary results demonstrated suitability of dual drive planetary ball mill for mass production of alloy within a short time due to various kinds of forces acting at a time during milling process. Fine monoclinic Y_2Si_2O_7 precipitates were also observed in the steel. This study explains the particle characteristics of nano Y_2O_3 dispersed ODS powder and formation of nano clusters in ODS ferritic alloy.

Travel to Steel Warehouse Inc., Southbend, Indiana. Trip report, May 4, 1995

International Nuclear Information System (INIS)

Hill, N.F.

1995-01-01

On May 4, 1995 the author visited a steel plate and coil, cold reduction facility at Steel Warehouse Inc. located in South Bend, Indiana about 150 miles from Argonne. Some very interesting facts were learned about cold reduction of hot rolled steel during this visit. The company selected is only a cold reduction mill and buys steel from a number of steel producers. The author spent a total of about three hours with these people, and this included a tour of their pickling line, the small cold reduction mill which at present is limited to 15.5 in width maximum, and their large cold reduction mill which produces sheet and coil up to 72 in. wide. Some of the things that were learned, that will have an impact on the production of the Atlas steel plates are given here. (1) Hot rolled coils have some inherent, interesting, characteristics that must be taken into consideration when being cold reduced. (2) The monitoring of the coil thickness is only done along the center line of the coil, this has a serious impact on QC of plates cut from this coil for a number of reasons. (3) Hot rolled coils of steel in this particular instance may come from a number of different sources. This could cause problems if magnetic permeability is a serious issue. It was the author's impression that this facility is fairly typical of what one might expect from any similar facility

Synthesis of the Mg2Ni alloy prepared by mechanical alloying using a high energy ball mill

International Nuclear Information System (INIS)

Iturbe G, J. L.; Lopez M, B. E.; Garcia N, M. R.

2010-01-01

Mg 2 Ni was synthesized by a solid state reaction from the constituent elemental powder mixtures via mechanical alloying. The mixture was ball milled for 10 h at room temperature in an argon atmosphere. The high energy ball mill used here was fabricated at ININ. A hardened steel vial and three steel balls of 12.7 mm in diameter were used for milling. The ball to powder weight ratio was 10:1. A small amount of powder was removed at regular intervals to monitor the structural changes. All the steps were performed in a little lucite glove box under argon gas, this glove box was also constructed in our Institute. The structural evolution during milling was characterized by X-ray diffraction and scanning electron microscopy techniques. The hydrogen reaction was carried out in a micro-reactor under controlled conditions of pressure and temperature. The hydrogen storage properties of mechanically milled powders were evaluated by using a thermogravimetric analysis system. Although homogeneous refining and alloying take place efficiently by repeated forging, the process time can be reduced to one fiftieth of the time necessary for conventional mechanical milling and attrition. (Author)

Simulation of accelerated strip cooling on the hot rolling mill run-out roller table

Directory of Open Access Journals (Sweden)

E.Makarov

2016-07-01

Full Text Available A mathematical model of the thermal state of the metal in the run-out roller table continuous wide hot strip mill. The mathematical model takes into account heat generation due to the polymorphic γ → α transformation of supercooled austenite phase state and the influence of the chemical composition of the steel on the physical properties of the metal. The model allows calculation of modes of accelerated cooling strips on run-out roller table continuous wide hot strip mill. Winding temperature calculation error does not exceed 20°C for 98.5 % of strips of low-carbon and low-alloy steels

Effect of the milling atmosphere on the microstructure and mechanical properties of a ODS Fe-14Cr model alloy

Energy Technology Data Exchange (ETDEWEB)

Auger, M.A., E-mail: maria.auger@materials.ox.ac.uk [Department of Materials, University of Oxford, OX1 3PH Oxford (United Kingdom); Castro, V. de; Leguey, T. [Departamento de Física, Universidad Carlos III de Madrid, 28911 Leganés (Spain); Lozano-Perez, S.; Bagot, P.A.J.; Moody, M.P. [Department of Materials, University of Oxford, OX1 3PH Oxford (United Kingdom); Roberts, S.G. [Department of Materials, University of Oxford, OX1 3PH Oxford (United Kingdom); Culham Centre for Fusion Energy, Abingdon, Oxon OX14 3EA (United Kingdom)

2016-08-01

A systematic study has been undertaken to assess how the milling atmosphere, in the processing of an ODS steel with nominal composition Fe-14Cr-0.3Y{sub 2}O{sub 3} (wt%), will affect the microstructure and mechanical properties of the resultant alloys. Batches of the steel were manufactured by a powder metallurgy route incorporating mechanical alloying, hot isostatic pressing, forging and heat treatment. Hydrogen or helium atmospheres were used in the mechanical alloying, with all other processing parameters remaining identical. Transmission electron microscopy (TEM) and Atom Probe Tomography (APT) show that both milling atmospheres promote a homogeneous dispersion of Y-rich nanoparticles in the final alloys, being smaller when milling in H. Previously reported mechanical characterisation of these alloys shows better mechanical response at high temperature for the alloy milled in a H. This can be justified by the presence of smaller Y-rich nanoparticles together with the absence of bubbles, observed in the alloy milled in He.

Using CCT Diagrams to Optimize the Composition of an As-Rolled Dual-Phase Steel

Science.gov (United States)

Coldren, A. Phillip; Eldis, George T.

1980-03-01

A continuous-cooling transformation (CCT) diagram study was conducted for the purpose of optimizing the composition of a Mn-Si-Cr-Mo as-rolled dual-phase (ARDP) steel. The individual effects of chromium, molybdenum, and silicon on the allowable cooling rates were determined. On the basis of the CCT diagram study and other available information, an optimum composition was selected. Data from recent mill trials at three steel companies, involving steels with compositions in or near the newly recommended range, are presented and compared with earlier mill trial data. The comparison shows that the optimized composition is highly effective in making the steel's properties more uniform and reproducible in the as-rolled condition.

Optimization of mechanical alloying parameters in 12YWT ferritic steel nanocomposite

Energy Technology Data Exchange (ETDEWEB)

Rahmanifard, R., E-mail: rahmanifrd@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Advanced Materials Group, School of Materials Research, NSTRC, P.O. Box 31585-4395 Karaj (Iran, Islamic Republic of); Farhangi, H. [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Novinrooz, A.J. [Advanced Materials Group, School of Materials Research, NSTRC, P.O. Box 31585-4395 Karaj (Iran, Islamic Republic of)

2010-10-15

Research highlights: {yields} Detailed studies of microstructural properties of ODS steels. {yields} Investigation of effects of different mechanical alloying parameters such as milling time; milling speed; ball-to-powder weight ratio and ball diameter on the microstructural characteristics. {yields} Interpretation of the experimental data using theoretical model by X-ray diffraction line profile analysis. - Abstract: The effects of different mechanical alloying parameters on the microstructural characteristics and morphology of ODS-ferritic steel nanocomposite powders were investigated. The steady state between the welding and fracturing of the particles was obtained within about 30 h using 8 mm ball diameter and 420 rpm milling speed with the ball-to-powder weight ratio of 10:1. However, for perfect dissolution of the used alloying elements, the mechanical alloying process must be continued up to 80 h of milling. Evaluation of the microstructural characteristics calculated by X-ray diffraction profile analysis revealed that although the average crystallite size reduced more sharply at the initial milling stages under the above conditions, with further milling, it eventually reached nearly the same value in all specimens. The distribution changes of crystallite size also showed a similar behavior of crystallite size. Among the investigated mechanical alloying parameters, milling speed had a considerable effect on the dislocation density so that it was reduced by about one order of magnitude when the milling speed decreased from 420 to 300 rpm.

An investigation of air emission levels from distinct iron and steel production processes with the adoption of pollution control and pollution prevention alternatives

International Nuclear Information System (INIS)

Costa, M.M.; Schaeffer, R.

1999-01-01

This paper aims to investigate environmental aspects from different iron and steel production processes. A methodology based on material flows is developed in order to verify some air emission levels attained by Pollution Control and Pollution Prevention alternatives. The data basis for modeling energy and materials flows in iron and steel production is obtained from a literature review on different technological processes, energy and materials consumption and pollutant releases to the environmental Modeling combines both process analysis and input-output techniques to simulate the different iron and steel production routes and to estimate the resulting total atmospheric pollution releases based on air emission factors for several pollutants by each production step. Processes examined include: (1) Conventional Integrated (100% ore-based and partly scrap-based); (2) Mini-mill with EAF (100% scrap-based and partly DRI-based); and (3) New Integrated based on the COREX smelting reduction process. Among the alternatives considered for air emissions reductions are those related to Pollution Control (mainly gas cleaning systems) and to Pollution Prevention (change/reduction in input materials, operational procedures and housekeeping improvements, on-site recycling and technology innovations and modifications). Results indicate higher air pollution intensity for the Conventional Integrated Route over the Mini-mill with EAF and COREX smelting reduction processes, though pointing out that final figures are strongly affected by the systems' boundaries and the different air emission levels of each production step

Contamination risk of stable isotope samples during milling.

Science.gov (United States)

Isaac-Renton, M; Schneider, L; Treydte, K

2016-07-15

Isotope analysis of wood is an important tool in dendrochronology and ecophysiology. Prior to mass spectrometry analysis, wood must be homogenized, and a convenient method involves a ball mill capable of milling samples directly in sample tubes. However, sample-tube plastic can contaminate wood during milling, which could lead to biological misinterpretations. We tested possible contamination of whole wood and cellulose samples during ball-mill homogenization for carbon and oxygen isotope measurements. We used a multi-factorial design with two/three steel milling balls, two sample amounts (10 mg, 40 mg), and two milling times (5 min, 10 min). We further analyzed abrasion by milling empty tubes, and measured the isotope ratios of pure contaminants. A strong risk exists for carbon isotope bias through plastic contamination: the δ(13) C value of polypropylene deviated from the control by -6.77‰. Small fibers from PTFE filter bags used during cellulose extraction also present a risk as the δ(13) C value of this plastic deviated by -5.02‰. Low sample amounts (10 mg) showed highest contamination due to increased abrasion during milling (-1.34‰), which is further concentrated by cellulose extraction (-3.38‰). Oxygen isotope measurements were unaffected. A ball mill can be used to homogenize samples within test tubes prior to oxygen isotope analysis, but not prior to carbon or radiocarbon isotope analysis. There is still a need for a fast, simple and contamination-free sample preparation procedure. Copyright © 2016 John Wiley & Sons, Ltd. Copyright © 2016 John Wiley & Sons, Ltd.

Energy and materials flows in the fabrication of iron and steel semifinished products

Energy Technology Data Exchange (ETDEWEB)

Darby, J.B. Jr.; Arons, R.M.

1979-08-01

The flow of energy and materials in the fabrication of iron and steel semifinished products from molten metal is discussed. The focus is on techniques to reduce the amount of energy required to produce the typical products of integrated steel plants and iron and steel foundries. In integrated steel plants, if only 50% of the steel being cast were continuously cast, industry-wide energy consumption would be reduced by 6 to 15%. Further major energy savings could be achieved by increased use of by-product gases and regenerators in the various reheat operations. Finally, systems optimization studies to maintain the even flow of materials at full capacity should yield further improvements in energy efficiency. In foundry operations, alternate heating methods in forging operations and the use of no-bake molding and core materials should result in substantial energy savings. Studies of specific operations will suggest housekeeping changes to minimize wasted energy. These changes might include fixing heat leaks, reducing floor space requirements, improving temperature regulation, lowering working temperatures in some steel-forming operations, redesigning products, and minimizing scrap generation. There is also a need for new, energy conserving technologies. A good example would be the development of nondestructive testing to determine the existence, location, and size of defects in ingots at elevated temperatures. A second example is the need to reduce, through system studies, the large amount of scrap typical of foundry operations. Finally, computer control of steel mill operations (materials flow, furnace residence times, excessive heating or overheating, and full capacity utilization of all facilities at all times) deserves further study.

Intersection of separatrices of periodical trajectories and non-integrability of the classical Yang-Mills equations

International Nuclear Information System (INIS)

Nikolaevskij, E.S.; Shchur, L.N.

1983-01-01

A perticular case of the Yang-Mills (YM) equations has been studied. For this system a transversal intersection of separatrices of unstable periodical trajectories is discovered, hence, it follows that there are no first real-analytical integrals of motion additional to the Hamiltonian. As a result, a complete set of integrals does not exist for the system describing the classical YM fields. Numerical methods of constructing separatrices, double-asymptotical solutions and of determining the angles between separatrices have been described

Synthesis of the Mg{sub 2}Ni alloy prepared by mechanical alloying using a high energy ball mill

Energy Technology Data Exchange (ETDEWEB)

Iturbe G, J. L.; Lopez M, B. E. [ININ, Departamento de Quimica, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Garcia N, M. R., E-mail: joseluis.iturbe@inin.gob.m [UNAM, Facultad de Estudios Superiores Zaragoza, Batalla 5 de Mayo s/n, Esq. Fuerte de Loreto, Col. Ejercito de Oriente, 09230 Mexico D. F. (Mexico)

2010-07-01

Mg{sub 2}Ni was synthesized by a solid state reaction from the constituent elemental powder mixtures via mechanical alloying. The mixture was ball milled for 10 h at room temperature in an argon atmosphere. The high energy ball mill used here was fabricated at ININ. A hardened steel vial and three steel balls of 12.7 mm in diameter were used for milling. The ball to powder weight ratio was 10:1. A small amount of powder was removed at regular intervals to monitor the structural changes. All the steps were performed in a little lucite glove box under argon gas, this glove box was also constructed in our Institute. The structural evolution during milling was characterized by X-ray diffraction and scanning electron microscopy techniques. The hydrogen reaction was carried out in a micro-reactor under controlled conditions of pressure and temperature. The hydrogen storage properties of mechanically milled powders were evaluated by using a thermogravimetric analysis system. Although homogeneous refining and alloying take place efficiently by repeated forging, the process time can be reduced to one fiftieth of the time necessary for conventional mechanical milling and attrition. (Author)

Integrability of N=3 super Yang-Mills equations

International Nuclear Information System (INIS)

Devchand, C.; Ogievetsky, V.

1993-10-01

We describe the harmonic superspace formulation of the Witten-Manin supertwistor correspondence for N=3 extended super Yang-Mills theories. The essence in that on being sufficiently supersymmetrised (up to the N=3 extension), the Yang-Mills equations of motion can be recast in the form of Cauchy-Riemann-like holomorphicity conditions for a pair of prepotentials in the appropriate harmonic superspace. This formulation makes the explicit construction of solutions a rather more tractable proposition than previous attempts. (orig.)

Integrated assessmet of the impacts associated with uranium mining and milling

Energy Technology Data Exchange (ETDEWEB)

Parzyck, D.C.; Baes, C.F. III; Berry, L.G.

1979-07-01

The occupational health and safety impacts are assessed for domestic underground mining, open pit mining, and milling. Public health impacts are calculated for a population of 53,000 located within 88 km (55 miles) of a typical southwestern uranium mill. The collective annual dose would be 6.5 man-lung rem/year, 89% of which is from /sup 222/Rn emitted from mill tailings. The dose to the United States population is estimated to be 6 x 10/sup 4/ man-lung rem from combined mining and milling operations. This may be comparedd with 5.7 x 10/sup 5/ man-lung rem from domestic use of natural gas and 4.4 x 10/sup 7/ man-lung rem from building interiors. Unavoidable adverse environmental impacts appear to be severe in a 250 ha area surrounding a mill site but negligible in the entire potentially impacted area (500,000 ha). The contemporary uranium resource and supply industry and its institutional settings are described in relation to the socio-economic impacts likely to emerge from high levels of uranium mining and milling. Radon and radon daughter monitoring techniques associated with uranium mining and milling are discussed.

Integrated assessmet of the impacts associated with uranium mining and milling

International Nuclear Information System (INIS)

Parzyck, D.C.; Baes, C.F. III; Berry, L.G.

1979-07-01

The occupational health and safety impacts are assessed for domestic underground mining, open pit mining, and milling. Public health impacts are calculated for a population of 53,000 located within 88 km (55 miles) of a typical southwestern uranium mill. The collective annual dose would be 6.5 man-lung rem/year, 89% of which is from 222 Rn emitted from mill tailings. The dose to the United States population is estimated to be 6 x 10 4 man-lung rem from combined mining and milling operations. This may be comparedd with 5.7 x 10 5 man-lung rem from domestic use of natural gas and 4.4 x 10 7 man-lung rem from building interiors. Unavoidable adverse environmental impacts appear to be severe in a 250 ha area surrounding a mill site but negligible in the entire potentially impacted area (500,000 ha). The contemporary uranium resource and supply industry and its institutional settings are described in relation to the socio-economic impacts likely to emerge from high levels of uranium mining and milling. Radon and radon daughter monitoring techniques associated with uranium mining and milling are discussed

Integrated Computational Materials Engineering (ICME) for Third Generation Advanced High-Strength Steel Development

Energy Technology Data Exchange (ETDEWEB)

Savic, Vesna; Hector, Louis G.; Ezzat, Hesham; Sachdev, Anil K.; Quinn, James; Krupitzer, Ronald; Sun, Xin

2015-06-01

This paper presents an overview of a four-year project focused on development of an integrated computational materials engineering (ICME) toolset for third generation advanced high-strength steels (3GAHSS). Following a brief look at ICME as an emerging discipline within the Materials Genome Initiative, technical tasks in the ICME project will be discussed. Specific aims of the individual tasks are multi-scale, microstructure-based material model development using state-of-the-art computational and experimental techniques, forming, toolset assembly, design optimization, integration and technical cost modeling. The integrated approach is initially illustrated using a 980 grade transformation induced plasticity (TRIP) steel, subject to a two-step quenching and partitioning (Q&P) heat treatment, as an example.

Rubber lining design for grinding mills: influence on economy and capacity

Energy Technology Data Exchange (ETDEWEB)

Nillson, G

1979-11-01

There is a difference in design parameters between steel linings and rubber linings for grinding mills. The basic design parameters for rubber are described and a comparison is made between steel and rubber in different applications. If a rubber lining is correctly designed, it will give at least the same capacity as any other type of lining. A rubber lining can often be made thinner than other types of lining and, in such cases, the increased mill diameter will increase the capacity. What has been said above regarding capacity applies equally to grinding efficiency. The grind can sometimes be changed by altering the lifter height and lifter profile. Rubber linings of the correct quality and design will always give improved lining economy, except for large primary ball mills. We trust that new designs and rubber qualities will change the picture in the future. What is said about lining economy is especially true when taking reduced downtime and maintenance into consideration. The lining must be designed to reduce sliding over the shell, which leads to heavy wear. When used for dry grinding, the adverse effects of temperature must be observed.

Variables affecting energy efficiency and CO2 emissions in the steel industry

International Nuclear Information System (INIS)

Siitonen, Sari; Tuomaala, Mari; Ahtila, Pekka

2010-01-01

Specific energy consumption (SEC) is an energy efficiency indicator widely used in industry for measuring the energy efficiency of different processes. In this paper, the development of energy efficiency and CO 2 emissions of steelmaking is studied by analysing the energy data from a case mill. First, the specific energy consumption figures were calculated using different system boundaries, such as the process level, mill level and mill site level. Then, an energy efficiency index was developed to evaluate the development of the energy efficiency at the mill site. The effects of different production conditions on specific energy consumption and specific CO 2 emissions were studied by PLS analysis. As theory expects, the production rate of crude steel and the utilisation of recycled steel were shown to affect the development of energy efficiency at the mill site. This study shows that clearly defined system boundaries help to clarify the role of on-site energy conversion and make a difference between the final energy consumption and primary energy consumption of an industrial plant with its own energy production.

Microstructure and tensile properties of yttrium nitride dispersion-strengthened 14Cr–3W ferritic steels

Energy Technology Data Exchange (ETDEWEB)

Huang, Liqing [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); School of Mechanical and Mining Engineering, University of Queensland, Brisbane 4067, QLD (Australia); Liu, Zuming, E-mail: lzm@csu.edu.cn [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China); Chen, Shiqi; Guo, Yang [State Key Laboratory of Powder Metallurgy, Central South University, Changsha 410083 (China)

2015-12-15

Highlights: • Innovative nano yttrium nitride dispersion strengthened steels were fabricated. • Higher content of additives accelerate the steel-ceramic powder milling process more. • Steel with high content (3%) of YN dispersoids can obtain good performance at 500 °C. - Abstract: 14Cr–3W ferritic steel powders were mechanically milled with microscale yttrium nitride (YN) particles to fabricate particle dispersion-strengthened ferritic steels. After hot consolidation and annealing, the steel matrix was homogeneously dispersed with nano-scale YN particles. The steel containing 0.3 wt.% YN particles exhibited a yield strength of 1445 MPa at room temperature. Its total elongation was 10.3%, and the fracture surface exhibited mixed ductile and quasi-cleavage fracture morphologies. The steel with a much higher content of YN particles (3 wt.%) in its matrix was much stronger (1652 MPa) at room temperature at the cost of ductility. In particular, it exhibited a high yield strength (1350 MPa) with applicable ductility (total elongation > 10%) at 500 °C. This study has developed a new kind of reinforcement particle to fabricate high-performance ferritic steels.

Influencing Factors and Workpiece's Microstructure in Laser-Assisted Milling of Titanium

Science.gov (United States)

Wiedenmann, R.; Liebl, S.; Zaeh, M. F.

Today's lightweight components have to withstand increasing mechanical and thermal loads. Therefore, advanced materials substitute conventional materials like steel or aluminum alloys. Using these high-performance materials the associated costs become prohibitively high. This paper presents the newest fundamental investigations on the hybrid process 'laser-assisted milling' which is an innovative technique to process such materials. The focus is on the validation of a numerical database for a CAD/CAM process control unit which is calculated by using simulation. Prior to that, the influencing factors on a laser-assisted milling process are systematically investigated using Design of Experiments (DoE) to identify the main influencing parameters coming from the laser and the milling operation.

Integration of Succinic Acid Production in a Dry Mill Ethanol Facility

Energy Technology Data Exchange (ETDEWEB)

None

2006-08-01

This project seeks to address both issues for a dry mill ethanol biorefinery by lowering the cost of sugars with the development of an advanced pretreatment process, improving the economics of succinic acid (SA), and developing a model of an ethanol dry mill to evaluate the impact of adding different products and processes to a dry mill.

Simulation of accelerated strip cooling on the hot rolling mill run-out roller table

International Nuclear Information System (INIS)

Muhin, U.; Belskij, S.; Makarov, E.; Koinov, T.

2013-01-01

Full text: A mathematical model of the thermal state of the metal on the run-out roller table of a continuous wide hot-strip mill is presented. The mathematical model takes into account the heat generation during the polymorphic γ → α transformation of super cooled austenite phase and the influence of chemical composition on the physical properties of the steel. The model allows the calculation of modes of accelerated cooling of strips on the run-out roller table of a continuous wide hot strip mill. Winding temperature calculation error does not exceed 20 °C for 98.5 % of the strips from low-carbon and low-alloyed steels. key words: hot rolled, wide-strip, accelerated cooling, run-out roller table, polymorphic transformation, mathematical modeling

Open spin chains in super Yang-Mills at higher loops: some potential problems with integrability

International Nuclear Information System (INIS)

Agarwal, Abhishek

2006-01-01

The super Yang-Mills duals of open strings attached to maximal giant gravitons are studied in perturbation theory. It is shown that non-BPS baryonic excitations of the gauge theory can be studied within the paradigm of open quantum spin chains even beyond the leading order in perturbation theory. The open spin chain describing the two loop mixing of non-BPS giant gravitons charged under an su(2) of the so(6) R symmetry group is explicitly constructed. It is also shown that although the corresponding open spin chain is integrable at the one loop order, there is a potential breakdown of integrability at two and higher loops. The study of integrability is performed using coordinate Bethe ansatz techniques

Transportation fuel production from gasified biomass integrated with a pulp and paper mill - Part B: Analysis of economic performance and greenhouse gas emissions

International Nuclear Information System (INIS)

Isaksson, Johan; Jansson, Mikael; Åsblad, Anders; Berntsson, Thore

2016-01-01

This paper presents a comparison between four gasification-based biorefineries integrated with a pulp and paper mill. It is a continuation of 'Transportation fuel production from gasified biomass integrated with a pulp and paper mill - Part A: Heat integration and system performance'. Synthesis into methanol, Fischer-Tropsch crude or synthetic natural gas, or electricity generation in a gas turbine combined cycle, were evaluated. The concepts were assessed in terms of GHG (greenhouse gas) emissions and economic performance. Net annual profits were positive for all biofuel cases for an annuity factor of 0.1 in the year 2030; however, the results are sensitive to biofuel selling prices and CO_2_,_e_q charge. Additionally, GHG emissions from grid electricity are highly influential on the results since all biofuel processes require external power. Credits for stored CO_2 might be necessary for processes to be competitive, i.e. storage of separated CO_2 from the syngas conditioning has an important role to play. Without CO_2 storage, the gas turbine case is better than, or equal to, biofuels regarding GHG emissions. Efficiency measures at the host mill prior to heat integration of a gasification process are beneficial from the perspective of GHG emissions, while having a negative impact on the economy. - Highlights: • Biomass gasification integrated with a pulp and paper mill was evaluated. • Greenhouse gas emission consequences and economic performance were assessed. • CCS has an important role to play, both in terms of emissions and economy. • Green electricity production is competitive compared to biofuel production in terms of GHG. • All biofuel cases are profitable in 2030 with assumed level of future policy instruments.

Understanding dental CAD/CAM for restorations - dental milling machines from a mechanical engineering viewpoint. Part A: chairside milling machines.

Science.gov (United States)

Lebon, Nicolas; Tapie, Laurent; Duret, Francois; Attal, Jean-Pierre

2016-01-01

The dental milling machine is an important device in the dental CAD/CAM chain. Nowadays, dental numerical controlled (NC) milling machines are available for dental surgeries (chairside solution). This article provides a mechanical engineering approach to NC milling machines to help dentists understand the involvement of technology in digital dentistry practice. First, some technical concepts and definitions associated with NC milling machines are described from a mechanical engineering viewpoint. The technical and economic criteria of four chairside dental NC milling machines that are available on the market are then described. The technical criteria are focused on the capacities of the embedded technologies of these milling machines to mill both prosthetic materials and types of shape restorations. The economic criteria are focused on investment costs and interoperability with third-party software. The clinical relevance of the technology is assessed in terms of the accuracy and integrity of the restoration.

Influence of structure and properties of tubular billets of the 12 Kh 18N10T steel on deformability of tubes at cold-rolling mills

International Nuclear Information System (INIS)

Vil'yams, O.S.; Bol'shova, N.M.; Olejnik, O.V.; Velikotnaya, E.S.

1979-01-01

Metallographic analysis of the defects of the ''oblique cracks'' type on the surface of hot-rolled tubes of the 12Kh18N10T steel has been carried out. Recommended is the complex of mechanical properties and the structure factors (grain size) of conversion hot-rolled tubes, providing the combination of ductility and high rapture strength during rolling at pilger mills. At a grain size not coarser than number 5, a billet must have σsub(T) 5 >=40 %. Hot-rolled coarse-grained billet is not recommended for warm rolng because of high strain hardening

77 FR 13545 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Final Results of Antidumping Duty...

Science.gov (United States)

2012-03-07

... Results. On December 1, 2011, the Department received case briefs from AMLT and petitioners, Nucor Corporation (Nucor) and Cascade Steel Rolling Mills, Inc. (Cascade Mills). On December 6, 2011, the Department received rebuttal briefs from Nucor and Cascade Mills, and ArcelorMittal USA Inc., (ArcelorMittal USA...

Determination of the Tapping Part Diameter of the Thread Mill

Directory of Open Access Journals (Sweden)

A. E. Dreval'

2015-01-01

Full Text Available Currently, there is a tendency to increase the proportion of thread milling operations, among other ways of tapping, which is associated with increasing number of CNC machines, flexibility and versatility of the process.Developments presently existing in the RF and used in the thread mills deal, mainly, with the thread milling cutter designs, to process internal and external thread with straight flutes made from high-speed steel.The paper presents a technique to calculate and select the initial design parameters, i.e. the external diameter of the tapping part of thread milling cutter, which is chosen as a basic computational design. The analysis of directories of tool companies containing foreign de-signs of solid thread end-milling cutters has shown that most of them rep-resent the thread cutter designs made of solid carbide. There are solid and interlocking side milling cutters, which use a tapping part both as a single-disk and as a multi-disk one; chip flutes are made to be both as direct and as screw; solid designs of cutters are made from carbide with a diameter of up to 20 ... 25 mm; thread cutters can be left- and right-hand cutting; Designs of the combined thread mills are proposed; internal channels are used for coolant supply.It is shown that the purpose of the external diameter of the tapping part of the thread mill should take into account the effect of the thread mill diameter on the milling process performance, precision of thread profile received, taper thread, tool strength, and the volume of flutes.The analysis has shown that when choosing the external diameter of the thread mill it worth taking its maximum diameter to improve the char-acteristics of the process under the restrictions imposed on the accuracy of the formed thread.

Microstructural evolution of ferritic steel powder during mechanical alloying with iron oxide

Energy Technology Data Exchange (ETDEWEB)

Wen, Yuren; Liu, Yong; Liu, Donghua; Tang, Bei [Central South Univ., State Key Lab. of Powder Metallurgy, Changsha (China); Liu, C.T. [The Hong Kong Polytechnic Univ., Dept. of Mechanical Engineering, Hong Kong (China)

2011-02-15

Mechanical alloying of mixed powders is of great importance for preparing oxide dispersion strengthened ferritic steels. In this study, the microstructural evolution of ferritic steel powder mixed with TiH{sub x}, YH{sub 2} and Fe{sub 2}O{sub 3} in the process of mechanical alloying is systematically investigated by using X-ray diffraction analysis, scanning electron microscopy, transmission electron microscopy and microhardness tests. It is found that titanium, yttrium hydrides and iron oxide are completely dissolved during milling, and homogeneous element distribution can be achieved after milling for 12 h. The disintegration of the composite powder particles occurs at 24 h and reaches the balance of welding and fracturing after 36 h. The oxygen content increases sharply with the disintegration of powder particles due to the absorption of oxygen at the solid/gas interface from the milling atmosphere, which is the main source of extra oxygen in the milled powder. Grain refinement down to nanometer level occurs due to the severe plastic deformation of particles; however, the grain size does not change much with further disintegration of particles. The hardness increases with milling time and then becomes stable during further milling. The study indicates that the addition of iron oxide and hydrides may be more beneficial for the dispersion and homogenization of chemical compositions in the powder mixture, thus shortening the mechanical alloying process. (orig.)

Understanding dental CAD/CAM for restorations--dental milling machines from a mechanical engineering viewpoint. Part B: labside milling machines.

Science.gov (United States)

Lebon, Nicolas; Tapie, Laurent; Duret, Francois; Attal, Jean-Pierre

2016-01-01

Nowadays, dental numerical controlled (NC) milling machines are available for dental laboratories (labside solution) and dental production centers. This article provides a mechanical engineering approach to NC milling machines to help dental technicians understand the involvement of technology in digital dentistry practice. The technical and economic criteria are described for four labside and two production center dental NC milling machines available on the market. The technical criteria are focused on the capacities of the embedded technologies of milling machines to mill prosthetic materials and various restoration shapes. The economic criteria are focused on investment cost and interoperability with third-party software. The clinical relevance of the technology is discussed through the accuracy and integrity of the restoration. It can be asserted that dental production center milling machines offer a wider range of materials and types of restoration shapes than labside solutions, while labside solutions offer a wider range than chairside solutions. The accuracy and integrity of restorations may be improved as a function of the embedded technologies provided. However, the more complex the technical solutions available, the more skilled the user must be. Investment cost and interoperability with third-party software increase according to the quality of the embedded technologies implemented. Each private dental practice may decide which fabrication option to use depending on the scope of the practice.

Effect of mechanical milling on barium titanate (BaTiO3) perovskite

Science.gov (United States)

Singh, Rajan Kumar; Sanodia, Sagar; Jain, Neha; Kumar, Ranveer

2018-05-01

Commercial Barium Titanate BaTiO3 (BT) is milled by planetary ball mill in acetone medium using stainless steel bowl & ball for different hours. BT is an important perovskite oxide with structure ABO3. BT has applications in electro-optic devices, energy storing devices such as photovoltaic cells, thermistors, multiceramic capacitors & DRAMs etc. BT is non-toxic & environment friendly ceramic with high dielectric and piezoelectric property so it can be used as the substitute of PZT & PbTiO3. Here, we have investigated the effect of milling time and temperature on particle size and phase transition of BT powder. We used use Raman spectroscopy for studying the spectra of BT; XRD is used for structural study. Intensity (height) of Raman spectra and XRD spectra continuously decrease with increasing the milling hours and width if these spectra increases which indicates, decrease in BT size.

Integrable open spin chain in Super Yang-Mills and the plane-wave/SYM duality

International Nuclear Information System (INIS)

Chen Bin; Wang Xiaojun; Wu Yongshi

2004-01-01

We investigate the integrable structures in an N = 2 superconfomal Sp(N) Yang-Mills theory with matter, which is dual to an open+closed string system. We restrict ourselves to the BMN operators that correspond to free string states. In the closed string sector, an integrable structure is inherited from its parent theory, N = 4 SYM. For the open string sector, the planar one-loop mixing matrix for gauge invariant holomorphic operators is identified with the Hamiltonian of an integrable SU(3) open spin chain. Using the K-matrix formalism we identify the integrable open-chain boundary conditions that correspond to string boundary conditions. The solutions to the algebraic Bethe ansatz equations (ABAE) with a few impurities are shown to recover the anomalous dimensions that exactly match the spectrum of free open string in the plane-wave background. We also discuss the properties of the solutions of ABAE beyond the BMN regime. (author)

Synthesis of niobium carbide by a high energy milling technique of powder metallurgy

International Nuclear Information System (INIS)

Antonello, Rodrigo Tecchio; Gonzalez, Cezar Henrique; Urtiga Filho, Severino Leopoldino; Araujo Filho, Oscar Olimpio de; Ambrozio Filho, Francisco

2010-01-01

The aim of this work is to obtain and characterize the Niobium Carbide (NbC) by a suitable high energy milling technique using a SPEX Mill vibratory type and niobium and carbon (graphite) powders. Since this carbide is scarced in the national market and it's necessary to apply this NbC as a reinforcement in two molybdenum high speed steels (AISI M2 and AISI M3:2) object of another work motivated this research. The powders were submitted to a high energy milling procedure for suitable times and conditions and then were characterized by means of Scanning Electronic Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and X-ray diffraction (DRX) techniques. The ball-to-powder weight ratio was 10:1. The analysed samples showed that the high-energy milling is an alternative route of the NbC synthesis. (author)

Synthesis of niobium carbide (NbC) by powder metallurgy high energy milling technique

International Nuclear Information System (INIS)

Antonello, Rodrigo Tecchio; Urtiga Filho, Severino Leopoldino; Araujo Filho, Oscar Olimpio de; Ambrozio Filho, Francisco; Gonzalez, Cezar Henrique

2009-01-01

The aim of this work is to obtain and characterize the Niobium Carbide (NbC) by a suitable high energy milling technique using a SPEX Mill vibratory type and niobium and carbon (graphite) powders. Since this carbide is scarce in the national market and it's necessary to apply this NbC as a reinforcement in two molybdenum high speed steels (AISI M2 and AISI M3:2) object of another work motivated this research. The powders were submitted to a high energy milling procedure for suitable times and conditions and then were characterized by means of Scanning Electronic Microscopy (SEM) and X-ray diffraction (DRX) techniques. The ball-to-powder weight ratio was 10:1. The analysed samples showed that the high-energy milling is an alternative route of the NbC synthesis. (author)

High yttria ferritic ODS steels through powder forging

Science.gov (United States)

Kumar, Deepak; Prakash, Ujjwal; Dabhade, Vikram V.; Laha, K.; Sakthivel, T.

2017-05-01

Oxide dispersion strengthened (ODS) steels are being developed for future nuclear reactors. ODS Fe-18%Cr-2%W-0.2%Ti steels with 0, 0.35, 0.5, 1 and 1.5% Y2O3 (all compositions in weight%) dispersion were fabricated by mechanical alloying of elemental powders. The powders were placed in a mild steel can and forged in a stream of hydrogen gas at 1473 K. The steels were forged again to final density. The strength of ODS steel increased with yttria content. Though this was accompanied by a decrease in tensile elongation, all the steels showed significant ductility. The ductility in high yttria alloys may be attributed to improved inter-particle bonding between milled powders due to reduction of surface oxides by hydrogen. This may permit development of ODS steels with yttria contents higher than the conventional limit of 0.5%. It is suggested that powder forging is a promising route to fabricate ODS steels with high yttria contents and improved ductility.

Industrial recovered-materials-utilization targets for the textile-mill-products industry

Energy Technology Data Exchange (ETDEWEB)

None

1979-01-01

The Congress, in the National Energy Conservation and Policy Act of 1978 (NECPA), directed the Department of Energy to establish materials recovery targets for the metals and metal products, paper and allied products, rubber, and textile-mill-products industries. The targets were developed to provide incentives for using energy-saving recorded materials and to provied a yardstick for measuring progress and improvement in this endeavor. The NECPA indicates that the targets should represent the maximum technically and economically feasible increase in the use of energy-saving recovered materials that each industry can achieve progressively by January 1, 1987. Materials affected by recovered-materials targets include and are limited to aluminum, copper, lead, zinc, iron, steel, paper and associated products, textile-mill, products, and rubber. Using information gathered from the textile-mill-products industry and from other textile-relaed sources, DOE has developed recovered materials targets for that industry. This report presents those targets and their basis and justification. Following an overview of the textile industry, the chapters are: Textile-Mill-Products Industry Operations; Economic Analysis of the Textile-Mill-Products Industry; Governmental and Regulatory Influence on the US Textile Industry; Current Mill Use of Recovered Materials in the Textile-Mill-Products Industry; Limitations on the Use of Recovered Materials in the US Textile-Mill-Products Industry; Materials-Recovery Targets; and Government and Industry Actions That Could Increase the Use of Recovered Materials.

Microstructure and phase analysis of Zirconia-ODS (Oxide Dispersion Strengthen) alloy sintered by APS with milling time variation

Science.gov (United States)

Sugeng, Bambang; Bandriyana, B.; Sugeng, Bambang; Salam, Rohmad; Sumariyo; Sujatno, Agus; Dimyati, Arbi

2018-03-01

Investigation on the relationship between the process conditions of milling time and the microstructure on the synthesis of the zirconia-ODS steel alloy has been performed. The elemental composition of the alloy was determined on 20 wt% Cr and zirconia dispersoid of 0.50 wt%. The synthesis was carried out by powder metallurgy method with milling time of 3, 5 and 7 hours, static compression of 20 Ton and sintering process for 4 minutes using the APS (Arc Plasma Sintering) equipment. SEM-EDX and XRD test was carried out to characterize the phase and morphology of the alloy and the effect to the mechanical properties was evaluated by the Vickers Hardness testing. The synthesis produced sample of ODS steel with good dense and very little porous with the Fe-Cr phase that clearly observed in the XRD peak pattern. In addition milling time increased the homogeneously of Fe-Cr phase formulation, enhanced the grain refinement of the structure and increase the hardness of the alloy.

Introducing radioactivity monitoring systems in the production of steel

International Nuclear Information System (INIS)

Sofilic, T.; Marjanovic, T.; Rastovcan-Mioc, A.

2005-01-01

Over the last twenty years, a significant number of cases of radioactive pollution has been recorded in metallurgical processes. However, it is not certain whether the pollution was caused by increased uncontrolled disposal of waste containing radionuclides or whether it was the result of increased radioactivity monitoring and control of metallic scrap. Many metal producers in the world have therefore implemented systematic monitoring of radioactivity in their production processes. Special attention was given to monitoring radioactivity in steel making processes, which is still the most applied construction material with an annual output of over billion tonnes all over the world. Drawing on the experience of the best known steel producers in Europe and world, Croatian steel mills find it necessary and justified to introduce radioactivity monitoring and control systems of radioactive elements in steel scrap, semi-finished and finished products. The aim of this paper is to point out the need to introduce the radioactivity monitoring and control in steel and steel-casting production, and to inform experts in Croatian steel mills and foundries about potential solutions and current systems. At the same time, we wanted to demonstrate how implementation of monitoring equipment can improve quality management and environmental management systems. This would render Croatian products competitive on the European market both in terms of physical and chemical properties and in terms of product quality certificates and radioactivity information. Since we lack our own standards and regulations to control both domestic and imported steel scrap, semi-finished products (crude steel, hot and cold rolled strip) and finished products, we need apply current international recommendations and guidelines, until we design our own monitoring system and adopt relevant legislation on the national level. This paper describes basic types of radioactivity monitoring and control systems, the most

Cutting characteristics and deformed layer of type 316LN stainless steel

International Nuclear Information System (INIS)

Oh, Sun Sae; Yi, Won

2004-01-01

The cutting characteristics and the deformed layer of Nitrogen(N)-added type 316LN stainless steel were comparatively investigated to type 316L stainless steel. The cutting force, the surface roughness(Ra) and the tool wear in face milling works were measured with cutting conditions, and the deformed layers were obtained from micro-hardness testing method. The cutting resistance of type 316LN was similar to type 316L in spite of its high strength. The surface roughness of type 316LN was superior to type 316L for all the cutting conditions. In particular, in the high cutting speed above 345m/min, the surface roughness of the two stainless steels was closely same. The deformed layer thickness of the two stainless steels was generated in the 150μm-300μm ranges, and its value of type 316LN was lower than that of type 316L. This is due to the high strength properties by nitrogen effect. It was found that type 316LN was higher in the tool wear than that type 316L, and flank wear was dominant to crater wear. In face milling works of type 316LN steel, tool wear is regarded as a important problem

Evaluation of mechanically treated cerium (IV) oxides as corrosion inhibitors for galvanized steel

Energy Technology Data Exchange (ETDEWEB)

Deflorian, F., E-mail: flavio.deflorian@ing.unitn.it [Department of Materials Engineering and Industrial Technology, University of Trento, Via Mesiano 77, 38123 Trento (Italy); Fedel, M.; Rossi, S. [Department of Materials Engineering and Industrial Technology, University of Trento, Via Mesiano 77, 38123 Trento (Italy); Kamarchik, P. [PPG Industries, Coatings Innovation Center, 4325 Rosanna Drive, Allison Park, PA 15101 (United States)

2011-09-30

The use of cerium salts as corrosion inhibitors for hot dip galvanized steel has been object of a numerous studies in the last few years. The role of cerium ions as corrosion inhibitors was proved: cerium is able to block the cathodic sites of the metal, forming insoluble hydroxides and oxides on the zinc surface. This fact leads to a dramatic decrease of the cathodic current densities and, therefore, to a reduction the overall corrosion processes. On the other hand, the potential of cerium oxides as corrosion inhibitors was also proposed. However, the real effectiveness of this kind of anticorrosive pigments has not been clarified yet. In this work cerium (IV) oxides are considered as corrosion inhibitors for galvanized steel. The corrosion inhibition mechanism of mechanically treated (milled) CeO{sub 2} alone and in combination with milled SiO{sub 2} nanoparticles was investigated. For this purpose milled CeO{sub 2}, CeO{sub 2} and SiO{sub 2} milled together and milled SiO{sub 2} particles were studied as corrosion inhibitors in water solution. Therefore, the different mechanically treated particles were dispersed in 0.1 M NaCl solution to test their effectiveness as corrosion inhibitors for galvanized steel. The galvanized steel was immersed in the different solutions and the corrosion inhibition efficiency of the different particles was measured by means of electrochemical techniques. For this purpose, electrochemical impedance spectroscopy (EIS) measurements were carried out, monitoring the evolution of the corrosion processes occurring at the metal surface with the immersion time in the solution. The effect of the different pigments was also investigated by carrying out anodic and cathodic polarization measurements. The polarization curves were acquired under conditions of varied pH. The experimental measurements suggest that the mechanical treatment performed on the SiO{sub 2} and CeO{sub 2} particles promote the formation of an effective corrosion pigment

Equipment stainless steel entire versus steels bimetallics clad or overlay; Utilizacao de equipamentos de processo construidos em aco inoxidavel integral versus acos bimetalicos cladeado ou 'overlay'

Energy Technology Data Exchange (ETDEWEB)

Batista, Itamar da Silva; Lima, Jadival Carneiro de; Leal, Murilo Fonseca; Cardoso, Amauri dos Santos; Jorjan, Roberto [PETROBRAS S.A., Sao Francisco do Conde, BA (Brazil). Refinaria Landulfo Alves Mataripen (RLAM)

2008-07-01

This study does not recommend the use of a pressure vessel made of integral stainless steel, due to the failure mechanisms under stress corrosion assisted by chlorides or polythionic acid. Are presented case studies of literature and analysis of reports of proceedings of RLAM reactors, showing that the materials produced by bimetallic clad overlay or are more appropriate, in terms of integrity, for use in equipment that the internal environment requires austenitic stainless steel specification.

Micromilling of hardened tool steel for mould making applications

DEFF Research Database (Denmark)

Bissacco, Giuliano; Hansen, Hans Nørgaard; De Chiffre, Leonardo

2005-01-01

geometries as those characterizing injection moulding moulds. The realization of the micromilling process in connection with hardened tool steel as workpiece material is particularly challenging. The low strength of the miniaturized end mills implies reduction and accurate control of the chip load which...... wear. This paper presents the micromilling process applied to the manufacturing of micro injection moulding moulds in hardened tool steel, presenting experimental evidence and possible solutions to the above-mentioned issues....

When do oxide precipitates form during consolidation of oxide dispersion strengthened steels?

Energy Technology Data Exchange (ETDEWEB)

Deschamps, A., E-mail: alexis.deschamps@grenoble-inp.fr [Univ. Grenoble Alpes, SIMAP, F-38000 Grenoble (France); CNRS, SIMAP, F-38000 Grenoble (France); De Geuser, F. [Univ. Grenoble Alpes, SIMAP, F-38000 Grenoble (France); CNRS, SIMAP, F-38000 Grenoble (France); Malaplate, J.; Sornin, D. [DEN, DANS, DMN, Service de Recherches Métallurgiques Appliquées, CEA, Université Paris-Saclay, 91191 Gif-Sur-Yvette (France)

2016-12-15

The processing of oxide dispersion strengthened (ODS) steels involves ball milling, where the oxide forming species are driven in solid solution. Precipitation of the nanometre-scale oxides occurs during subsequent annealing and consolidation. This paper reports in-situ Small-Angle X-ray Scattering measurements of the formation of these precipitates during heating of cold-compressed as-milled powders. Clusters are already initially present, and precipitation starts at 300 °C. The maximum precipitate density is achieved at 600 °C, followed by very slow coarsening at higher temperature. These results open the way to understand the coupled evolution of precipitation and crystalline defects during heating and consolidation of ODS steels.

Response Surface Methodology Approach on Effect of Cutting Parameter on Tool Wear during End Milling of High Thermal Conductivity Steel -150 (HTCS-150)

International Nuclear Information System (INIS)

Mohd Hadzley, A B; Wan Mohd Azahar, W M Y; Izamshah, R; Mohd Shahir, K; Mohd Amran, A; Anis Afuza, A

2016-01-01

This paper presents a study of development the tool life's mathematical model during the milling process on High Thermal Conductivity Steel 150 (HTCS-150) 56 HRC. Using response surface methodology, the mathematical models for tool life have been developed in terms of cutting speed, feed rate and depth of cut. Box-Behnken techniques is a part of Response Surface Methodology (RSM) has been used to carry out the work plan to predict, the tool wear and generate the numerical equation in relation to independent variable parameters by Design Expert software. Dry milling experiments were conducted by using two levels of cutting speed, feed rate and depth of cut. In this study, the variable for the cutting speed, feed rate and depth of cut were in the range of 484-553 m/min, 0.31-0.36 mm/tooth, and 0.1-0.5 mm, width of cut is constantly 0.01mm per passes. The tool wear was measured using tool maker microscope. The effect of input factors that on the responds were identified by using mean of ANOVA. The responds of tool wear then simultaneously optimized. The validation of the test reveals the model accuracy 5% and low tool wear under same experimental condition. (paper)

Response Surface Methodology Approach on Effect of Cutting Parameter on Tool Wear during End Milling of High Thermal Conductivity Steel -150 (HTCS-150)

Science.gov (United States)

Mohd Hadzley, A. B.; Mohd Azahar, W. M. Y. Wan; Izamshah, R.; Mohd Shahir, K.; Mohd Amran, A.; Anis Afuza, A.

2016-02-01

This paper presents a study of development the tool life's mathematical model during the milling process on High Thermal Conductivity Steel 150 (HTCS-150) 56 HRC. Using response surface methodology, the mathematical models for tool life have been developed in terms of cutting speed, feed rate and depth of cut. Box-Behnken techniques is a part of Response Surface Methodology (RSM) has been used to carry out the work plan to predict, the tool wear and generate the numerical equation in relation to independent variable parameters by Design Expert software. Dry milling experiments were conducted by using two levels of cutting speed, feed rate and depth of cut. In this study, the variable for the cutting speed, feed rate and depth of cut were in the range of 484-553 m/min, 0.31-0.36 mm/tooth, and 0.1-0.5 mm, width of cut is constantly 0.01mm per passes. The tool wear was measured using tool maker microscope. The effect of input factors that on the responds were identified by using mean of ANOVA. The responds of tool wear then simultaneously optimized. The validation of the test reveals the model accuracy 5% and low tool wear under same experimental condition.

USE OF HIGH SPEED STEEL WORK ROLLS (HSS ON APERAM STECKEL MILL

Directory of Open Access Journals (Sweden)

Arísio de Abreu Barbosa

2013-12-01

Full Text Available This paper outlines the main actions taken to reinforce the decision to use HSS work rolls on the Aperam Steckel Mill. These are: work roll cooling improvements, systematically analyzing Eddy Current and Ultrasonic non destructive tests, mechanical adjustment of work roll crown and critically examining the rolling process. These actions applied together have contributed to the success of HSS rolls state of the art application, and provide the Steckel Mill with a much improved performance. Significant results have been achieved, such as: increasing of work roll change intervals, increasing of the available production time, a yield gain, a product quality improvement, less working hours needed for the roll grinding operation, etc

Study on anaerobic treatment of hazardous steel-mill waste rolling oil (SmWRO) for multi-benefit disposal route.

Science.gov (United States)

Ma, Huanhuan; Li, Zifu; Yin, Fubin; Kao, William; Yin, Yi; Bai, Xiaofeng

2014-01-01

Steel-mill waste rolling oil (SmWRO) is considered as hazardous substance with high treatment and disposal fees. Anaerobic process could not only transform the hazardous substance into activated sludge, but also generate valuable biogas. This study aimed at studying the biochemical methane potential of SmWRO under inoculum to substrate VS ratios (ISRs) of 0.25, 0.5, 1, 1.5, 2 and 3 using septic tank sludge as inoculum in mesophilic and thermophilic conditions, with blank tests for control. Specific biogas yield (mL/g VS(added)), net biogas yield (mL/g VS(removed)) and VS removal were analyzed. The ANOVA results indicated great influence of ISR and temperature on studied parameters. ISR of 1.5 at 55°C and ISR of 1.5 and 2 at 35°C were suggested with the highest specific biogas yield (262-265 and 303mL/g VS(added)). Kinetic analysis showed that Gompertz model fit the experimental data best with the least RMSE and largest R(2). Copyright © 2013 Elsevier Ltd. All rights reserved.

Power supply in a wire mill; Energiefuehrungen sind schwer auf Draht

Energy Technology Data Exchange (ETDEWEB)

Roth-Stahl, Ingelore [Kabelschlepp GmbH, Wenden-Gerlingen (Germany). International Fairs and Public Relation

2009-09-15

Near Rotterdam, steel producer Ovako operates a wire mill including a coating and pickling unit. The pickling unit has a capacity of 450,000 tpa of wire and is one of the biggest of its kind. The cranes and lifting gear for transporting wire coils and operating the dipping tanks have plastic power tracks for uninterrupted operation. (orig.)

Influence of Sintering Temperature on Mechanical and Physical properties of Mill Scale based Bipolar Plates for PEMFC

Science.gov (United States)

Khaerudini, Deni S.; Berliana, Rina; Prakoso, Gatra B.; Insiyanda, Dita R.; Alva, Sagir

2018-03-01

This work concerns the utilization of mill scale, a by-product of iron and steel formed during the hot rolling of steel, as a potential material for use as bipolar plates in proton exchange membrane fuel cells (PEMFCs). On the other hand, mill scale is considered a very rich in iron source having characteristic required such as for current collector in bipolar plate and would significantly contribute to lower the overall cost of PEMFC based fuel cell systems. In this study, the iron reach source of mill scale powder, after sieving of 150 mesh, was mechanically alloyed with the aluminium source containing 30 wt.% using a shaker mill for 3 h. The mixed powders were then pressed at 300 MPa and sintered at various temperatures of 400, 450 and 500 °C for 1 h under inert gas atmosphere. The structural changes of powder particles during mechanical alloying and after sintering were studied by x-ray diffractometry, scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDX), microhardness measurement, and density - porosity analysis. The details of the performance variation of three different sintering conditions can be preliminary explained by the metallographic and crystallographic structure and phase analysis as well as sufficient mechanical strength of the sintered materials was presented in this report.

Preparation of high-performance ultrafine-grained AISI 304L stainless steel under high temperature and pressure

Directory of Open Access Journals (Sweden)

Peng Wang

2016-08-01

Full Text Available Bulk ultra-fine grained (UFG AISI 304L stainless steel with excellent mechanical properties was prepared by a high-temperature and high-pressure (HTHP method using nanocrystalline AISI 304L stainless steel powders obtained from ball milling. Samples were sintered in high-pressure conditions using the highest martensite content of AISI 304L stainless steel powders milled for 25 h. Analyses of phase composition and grain size were accomplished by X-ray diffraction and Rietveld refinement. By comparing the reverse martensite transformation under vacuum and HTHP treat, we consider that pressure can effectively promote the change in the process of transformation. Compared with the solid-solution-treated 304L, the hardness and yield strength of the samples sintered under HTHP are considerably higher. This method of preparation of UFG bulk stainless steel may be widely popularised and used to obtain UFG metallic materials with good comprehensive performance.

The influence of cold work on the oxidation behaviour of stainless steel

International Nuclear Information System (INIS)

Langevoort, J.C.

1985-01-01

In this thesis the study of the interaction of oxygen gas with stainless steel surfaces is described. Thermogravimetry, microscopy and ellipsometry have been used to follow the oxidation in situ, while EDX, AES and XPS have been used to determine the oxide compositions. The aim of this thesis is to reveal the influence on the oxidation behaviour of stainless steel of i) cold work (rolling, drawing, milling, polishing and Ar ion bombardment) ii) the initially formed oxide and iii) the experimental conditions. Two types of stainless steels have been used (AISI 304 (a 18/8 Cr/Ni steel) and Incoloy 800 H (a 20/30 Cr/Ni steel)). (Auth.)

Self-dual Yang-Mills equation and deformation of surfaces

International Nuclear Information System (INIS)

Serikbaev, N.S.; Myrzakul, K.; Sajymbetova, S.K.; Koshkinbaev, A.D.; Myrzakulov, R.

2003-01-01

We show that many integrable systems and integrable spin systems in 2+1 dimensions can be obtained from the (2+1)- dimensional Gauss-Mainardi-Codazzi and Gauss-Weingarten equations, respectively. We also show that the (2+1)-dimensional Gauss-Mainardi-Codazzi equation which describes the deformation (motion) of surfaces is the exact reduction of the Yang-Mills-Higgs-Bogomolny and self-dual Yang-Mills equations. On the basis of this observation, we suggest that the (2+1)-dimensional Gauss-Mainardi-Codazzi equation is a candidate to be integrable, and the associated linear problem (Lax representation) with the spectral parameter is presented. (author)

Native Michigan plants stimulate soil microbial species changes and PAH remediation at a legacy steel mill.

Science.gov (United States)

Thomas, John C; Cable, Edward; Dabkowski, Robert T; Gargala, Stephanie; McCall, Daniel; Pangrazzi, Garett; Pierson, Adam; Ripper, Mark; Russell, Donald K; Rugh, Clayton L

2013-01-01

A 1.3-acre phytoremediation site was constructed to mitigate polyaromatic hydrocarbon (PAH) contamination from a former steel mill in Michigan. Soil was amended with 10% (v/v) compost and 5% (v/v) poultry litter. The site was divided into twelve 11.89 m X 27.13 m plots, planted with approximately 35,000 native Michigan perennials, and soils sampled for three seasons. Soil microbial density generally increased in subplots of Eupatorium perfoliatum (boneset), Aster novae-angliae (New England aster), Andropogon gerardii (big bluestem), and Scirpus atrovirens (green bulrush) versus unplanted subplots. Using enumeration assays with root exudates, PAH degrading bacteria were greatest in soils beneath plants. Initially predominant, Arthrobacter were found capable of degrading a PAH cocktail in vitro, especially upon the addition of root exudate. Growth of some Arthrobacter isolates was stimulated by root exudate. The frequency of Arthrobacter declined in planted subplots with a concurrent increase in other species, including secondary PAH degraders Bacillus and Nocardioides. In subplots supporting only weeds, an increase in Pseudomonas density and little PAH removal were observed. This study supports the notion that a dynamic interplay between the soil, bacteria, and native plant root secretions likely contributes to in situ PAH phytoremediation.

Assessment of Air Pollution and its Effects on Health of Workers of Steel Re-Rolling Mills in Hyderabad

Directory of Open Access Journals (Sweden)

Altaf Alam Noonari

2016-04-01

Full Text Available The SRRMs (Steel Re-Rolling Mills are being releasing air pollutants in the environment. In order to evaluate their effect on the health of the workers, health and safety issues were analyzed by first measuring the concentrations of SO x (OIxides of Sulphur, NO x (Oxides of Nitrogen, CO (Carbon Monoxide and O2 (Oxygen produced in the three SRRMs located in SITE area Hyderabad. The mean concentration of SO x , NO x and CO were in the order of 0.35, 0.280, 6.333 ppm, respectively, whereas the mean concentration of O 2 was 203.53 thousand ppm. As per results, the concentration ofair pollutants, including SOx and NO x were significantly higher than to the NEQS (National Environmental Quality Standards and NAAQS (National Ambient Air Quality Standards. The concentration ofCO was lower than to the NAAQS, but higher than to the NEQs, while the concentration of O2 was slightly lower than to the standard value. The workers who were exposed to these air pollutants are being suffering from chronic diseases related to breathing and allergies. Moreover, labour staff was lifting heavy loads manually, which causes them to muscular and joint problems. In all the SRRMs under study, the electrical and mechanical equipments were used without any safety. The MSDS were not displayed on the workstations, the housekeeping was inadequate and most of the workers were performing their jobs without personal protective equipment. In addition to these, the other serious issues related to the occupational health and safety were an unhygienic supply of water, higher noise level, placement of explosive cylinders in the open atmosphere and unavailability of the first aid facilities in the Mill premises.

The design of the frame structure used in integral hosting of the nuclear island steel lining cylinder module and problems analysis

International Nuclear Information System (INIS)

Yu Xinian; Liu Xiao; Wang Jianguo

2011-01-01

The use of the steel frame in the integral hosting of nuclear island steel lining cylinder module made a breakthrough in China's nuclear power construction. The deformation of the cylinder wall is the key issue in the integral lifting process of the nuclear island steel lining. Using the frame in lifting large and thin steel cylinder, the form of frame structure and its deformation will directly affect the radial deformation of the lifted cylinder, the buckling deformation of the distal cylinder, and the cylinder's deformation surround the penetrations. The diameter of nuclear island steel liner is 44 meters. The wall of the cylinder is thin, and the total weight of the cylinder itself and its attached penetrations, walkways and lifting tools, etc. is up to 120 tons, which not only increase the difficulty of lifting, but also have some risks. To ensure the cylinder deformation within the limits, this thesis establishes the parameter structure for the lifting frame, calculates the displacement and analyzes the axial stresses, based on the ANSYS finite element analysis software. The results showed that the models and parameters for integral hosting of the steel lining cylinder modular frame structure is reasonable and feasible, and analyzing the hosting-frame data is necessary, which lay the foundation for the design of the hosting frame and the eventual implementation of the integral hosting scheme of the steel lining cylinder module. (authors)

Integrability in dipole-deformed \\boldsymbol{N=4} super Yang-Mills

Science.gov (United States)

Guica, Monica; Levkovich Maslyuk, Fedor; Zarembo, Konstantin

2017-09-01

We study the null dipole deformation of N=4 super Yang-Mills theory, which is an example of a potentially solvable ‘dipole CFT’: a theory that is non-local along a null direction, has non-relativistic conformal invariance along the remaining ones, and is holographically dual to a Schrödinger space-time. We initiate the field-theoretical study of the spectrum in this model by using integrability inherited from the parent theory. The dipole deformation corresponds to a nondiagonal Drinfeld-Reshetikhin twist in the spin chain picture, which renders the traditional Bethe ansatz inapplicable from the very beginning. We use instead the Baxter equation supplemented with nontrivial asymptotics, which gives the full 1-loop spectrum in the sl(2) sector. We show that anomalous dimensions of long gauge theory operators perfectly match the string theory prediction, providing a quantitative test of Schrödinger holography. Dedicated to the memory of Petr Petrovich Kulish.

A Comparative Study of Face Milling of D2 Steel Using Al2O3 Based Nanofluid Minimum Quantity Lubrication and Minimum Quantity Lubrication

Directory of Open Access Journals (Sweden)

Muhammad Ahsan Ul Haq

2018-03-01

Full Text Available This study aims to investigate the effects of process parameters feed, depth of cut and flow rate, on the temperature during face milling of the D2 tool steel under two different lubricant conditions, Minimum Quantity Lubrication (MQL and Nanofluid Minimum Quantity Lubrication (NFMQL. Distilled water with the flow rate range 200-400 ml/hr was used in MQL. 2% by weight concentration of Al2O3 nanoparticles with distilled water as the base fluid used as NFMQL with same flow rate. Response surface methodology RSM central composite design CCD was used to design experiment run, modeling, and analysis. ANOVA was used for the adequacy and validation of the system. The comparison shows that NFMQL condition reduced more temperature during machining.

Experimental High Speed Milling of the Selected Thin-Walled Component

Directory of Open Access Journals (Sweden)

Jozef Zajac

2017-11-01

Full Text Available In a technical practice, it is possible to meet thin-walled parts more and more often. These parts are most commonly used in the automotive industry or aircraft industry to reduce the weight of different design part of cars or aircraft. Presented article is focused on experimental high speed milling of selected thin-walled component. The introduction of this article presents description of high speed machining and specification of thin – walled parts. The experiments were carried out using a CNC machine Pinnacle VMC 650S and C45 material - plain carbon steel for automotive components and mechanical engineering. In the last part of the article, described are the arrangements to reduction of deformation of thin-walled component during the experimental high speed milling.

Techno-economic assessment of integrating methanol or Fischer-Tropsch synthesis in a South African sugar mill.

Science.gov (United States)

Petersen, Abdul M; Farzad, Somayeh; Görgens, Johann F

2015-05-01

This study considered an average-sized sugar mill in South Africa that crushes 300 wet tonnes per hour of cane, as a host for integrating methanol and Fischer-Tropsch synthesis, through gasification of a combined flow of sugarcane trash and bagasse. Initially, it was shown that the conversion of biomass to syngas is preferably done by catalytic allothermal gasification instead of catalytic autothermal gasification. Thereafter, conventional and advanced synthesis routes for both Methanol and Fischer-Tropsch products were simulated with Aspen Plus® software and compared by technical and economic feasibility. Advanced FT synthesis satisfied the overall energy demands, but was not economically viable for a private investment. Advanced methanol synthesis is also not viable for private investment since the internal rate of return was 21.1%, because it could not provide the steam that the sugar mill required. The conventional synthesis routes had less viability than the corresponding advanced synthesis routes. Copyright © 2015 Elsevier Ltd. All rights reserved.

Investigation of Selected Surface Integrity Features of Duplex Stainless Steel (DSS) after Turning

Czech Academy of Sciences Publication Activity Database

Krolczyk, G.; Nieslony, P.; Legutko, S.; Hloch, Sergej; Samardžić, I.

2015-01-01

Roč. 54, č. 1 (2015), s. 91-94 ISSN 0543-5846 Institutional support: RVO:68145535 Keywords : duplex stainless steel * machining * turning * surface integrity * surface roughness Subject RIV: JQ - Machines ; Tools Impact factor: 0.959, year: 2014 http://hrcak.srce.hr/126702

Effect of machining parameters on surface integrity of silicon carbide ceramic using end electric discharge milling and mechanical grinding hybrid machining

International Nuclear Information System (INIS)

Ji, Renjie; Liu, Yonghong; Zhang, Yanzhen; Cai, Baoping; Li, Xiaopeng; Zheng, Chao

2013-01-01

A novel hybrid process that integrates end electric discharge (ED) milling and mechanical grinding is proposed. The process is able to effectively machine a large surface area on SiC ceramic with good surface quality and fine working environmental practice. The polarity, pulse on-time, and peak current are varied to explore their effects on the surface integrity, such as surface morphology, surface roughness, micro-cracks, and composition on the machined surface. The results show that positive tool polarity, short pulse on-time, and low peak current cause a fine surface finish. During the hybrid machining of SiC ceramic, the material is mainly removed by end ED milling at rough machining mode, whereas it is mainly removed by mechanical grinding at finish machining mode. Moreover, the material from the tool can transfer to the workpiece, and a combination reaction takes place during machining.

Flank wear analysing of high speed end milling for hardened steel D2 using Taguchi Method

Science.gov (United States)

Hazza Faizi Al-Hazza, Muataz; Ibrahim, Nur Asmawiyah bt; Adesta, Erry T. Y.; Khan, Ahsan Ali; Abdullah Sidek, Atiah Bt.

2017-03-01

One of the main challenges for any manufacturer is how to decrease the machining cost without affecting the final quality of the product. One of the new advanced machining processes in industry is the high speed hard end milling process that merges three advanced machining processes: high speed milling, hard milling and dry milling. However, one of the most important challenges in this process is to control the flank wear rate. Therefore a analyzing the flank wear rate during machining should be investigated in order to determine the best cutting levels that will not affect the final quality of the product. In this research Taguchi method has been used to investigate the effect of cutting speed, feed rate and depth of cut and determine the best level s to minimize the flank wear rate up to total length of 0.3mm based on the ISO standard to maintain the finishing requirements.

Development of Bottom-up Representation of Industrial Energy Efficiency Technologies in Integrated Assessment Models for the Iron and Steel Sector

Energy Technology Data Exchange (ETDEWEB)

Xu, T.T.; Sathaye, J.; Galitsky, C.

2010-09-30

measures are available over time, which allows an estimation of technological change over a decade-long historical period. In particular, the report will describe new treatment of technological change in energy-climate modeling for this industry sector, i.e., assessing the changes in costs and energy-savings potentials via comparing 1994 and 2002 conservation supply curves. In this study, we compared the same set of mitigation measures for both 1994 and 2002 -- no additional mitigation measure for year 2002 was included due to unavailability of such data. Therefore, the estimated potentials in total energy savings and carbon reduction would most likely be more conservative for year 2002 in this study. Based upon the cost curves, the rate of change in the savings potential at a given cost can be evaluated and be used to estimate future rates of change that can be the input for energy-climate models. Through characterizing energy-efficiency technology costs and improvement potentials, we have developed and presented energy cost curves for energy efficiency measures applicable to the U.S. iron and steel industry for the years 1994 and 2002. The cost curves can change significantly under various scenarios: the baseline year, discount rate, energy intensity, production, industry structure (e.g., integrated versus secondary steel making and number of plants), efficiency (or mitigation) measures, share of iron and steel production to which the individual measures can be applied, and inclusion of other non-energy benefits. Inclusion of other non-energy benefits from implementing mitigation measures can reduce the costs of conserved energy significantly. In addition, costs of conserved energy (CCE) for individual mitigation measures increase with the increases in discount rates, resulting in a general increase in total cost of mitigation measures for implementation and operation with a higher discount rate. In 1994, integrated steel mills in the U.S. produced 55.

Analytic representations of Yang–Mills amplitudes

Energy Technology Data Exchange (ETDEWEB)

Bjerrum-Bohr, N.E.J. [Niels Bohr International Academy and Discovery Center, The Niels Bohr Institute, University of Copenhagen, Blegdamsvej 17, DK-2100 Copenhagen Ø (Denmark); Bourjaily, Jacob L., E-mail: bourjaily@nbi.ku.dk [Niels Bohr International Academy and Discovery Center, The Niels Bohr Institute, University of Copenhagen, Blegdamsvej 17, DK-2100 Copenhagen Ø (Denmark); Damgaard, Poul H. [Niels Bohr International Academy and Discovery Center, The Niels Bohr Institute, University of Copenhagen, Blegdamsvej 17, DK-2100 Copenhagen Ø (Denmark); Feng, Bo [Zhejiang Institute of Modern Physics, Zhejiang University, Hangzhou City, 310027 (China)

2016-12-15

Scattering amplitudes in Yang–Mills theory can be represented in the formalism of Cachazo, He and Yuan (CHY) as integrals over an auxiliary projective space—fully localized on the support of the scattering equations. Because solving the scattering equations is difficult and summing over the solutions algebraically complex, a method of directly integrating the terms that appear in this representation has long been sought. We solve this important open problem by first rewriting the terms in a manifestly Möbius-invariant form and then using monodromy relations (inspired by analogy to string theory) to decompose terms into those for which combinatorial rules of integration are known. The result is the foundations of a systematic procedure to obtain analytic, covariant forms of Yang–Mills tree-amplitudes for any number of external legs and in any number of dimensions. As examples, we provide compact analytic expressions for amplitudes involving up to six gluons of arbitrary helicities.

Yang-Mills theory in Coulomb gauge; Yang-Mills-theorie in Coulombeichung

Energy Technology Data Exchange (ETDEWEB)

Feuchter, C.

2006-07-01

In this thesis we study the Yang-Mills vacuum structure by using the functional Schroedinger picture in Coulomb gauge. In particular we discuss the scenario of colour confinement, which was originally formulated by Gribov. After a short introduction, we recall some basic aspects of Yang-Mills theories, its canonical quantization in the Weyl gauge and the functional Schroedinger picture. We then consider the minimal Coulomb gauge and the Gribov problem of the gauge theory. The gauge fixing of the Coulomb gauge is done by using the Faddeev-Popov method, which enables the resolution of the Gauss law - the constraint on physical states. In the third chapter, we variationally solve the stationary Yang-Mills Schroedinger equation in Coulomb gauge for the vacuum state. Therefor we use a vacuum wave functional, which is strongly peaked at the Gribov horizon. The vacuum energy functional is calculated and minimized resulting in a set of coupled Schwinger-Dyson equations for the gluon energy, the ghost and Coulomb form factors and the curvature in gauge orbit space. Using the angular approximation these integral equations have been solved analytically in both the infrared and the ultraviolet regime. The asymptotic analytic solutions in the infrared and ultraviolet regime are reasonably well reproduced by the full numerical solutions of the coupled Schwinger-Dyson equations. In the fourth chapter, we investigate the dependence of the Yang-Mills wave functional in Coulomb gauge on the Faddeev-Popov determinant. (orig.)

Heavy metals adsorption on rolling mill scale; Adsorcion de metales pesados sobre cascarill de laminacion

Energy Technology Data Exchange (ETDEWEB)

Lopez, F. A.; Martin, M. I.; Perez, C.; Lopez-Delgado, A.; Alguacil, E. J.

2003-07-01

A great quantity of industries are responsible for contaminating the environment with the heavy metals which are containing in their wastewaters. The recovery of these metals is both from an environmental and economical points of view of the upmost interest. A study is made of the use of mill scale-originating in the hot rolling of steel-as an adsorbent for the removal of heavy metals from liquid effluents. The adsorption of Zn''2+, Cd''2+ y Pb''2+ on the rolling mill scale was investigated by determination of adsorption isotherms. The effect of time, equilibrium temperature and concentration of metal solution on mill scale adsorption efficiency was evaluated. The adsorption process was analysed using the theories of Langmuir and Freundlich. Desorption process of metals from loaded mill scales was also studied using several doser bent at different experimental conditions. It has been proved that the mill scale is an effective adsorbent for the cations studies in aqueous solutions within the range of the working concentrations. (Author) 32 refs.

Comparison of gridded versus observation data to initialize ARAC dispersion models for the Algeciras, Spain steel mill CS-137 release

International Nuclear Information System (INIS)

Aluzzi, F J; Pace, J C; Pobanz, B M; Vogt, P J

1999-01-01

On May 30, 1998 scrap metal containing radioactive Cesium-137 (Cs-137) was accidentally melted in a furnace at the Acerinox steel mill in Algeciras, Spain. Cs-137 was released from the mill's smokestack, and spread across the western Mediterranean Sea to France and Italy and beyond. The first indication of the release was radiation levels up to 1000 times background reported by Swiss, French, and Italian authorities during the following two weeks. Initially no elevated radiation levels were detected over Spain. A release of hazardous material to the atmosphere is the type of situation the Atmospheric Release Advisory Capability (ARAC) emergency response organization was designed to address. The amount and exact time of the release were unknown, though the incident was thought to have taken place during the last week in May. Using air concentration measurements supplied by colleagues of ARAC in Spain, France, Switzerland, Italy, Sweden, Russia and the European Union, ARAC meteorologists estimated the magnitude and timing of the release (Vogt, 1999). Correctly locating the downwind footprint is the most important goal of emergency response modeling. In this study, we compare predicted results for the Algeciras event based on four wind data sources: (1) US Navy Operational Global Atmospheric Prediction System (NOGAPS) data alone, (2) surface and upper air observations alone, (3) NOGAPS data together with surface and upper air observations, and (4) forecasts from ARAC's in-house execution of the U.S. Navy Operational Regional Atmospheric Prediction System (NORAPS) (without surface or upper air observations). We compare the resulting dispersion predictions from ARAC's diagnostic dispersion modeling system to the measurements supplied by our European colleagues to determine which data source produced the best results

78 FR 15703 - Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, the People's Republic of...

Science.gov (United States)

2013-03-12

... Others 20.28 Thailand Sahaviriya Steel Industries 7.35 Public Co., Ltd. Siam Strip Mill Public Co., 20.30... People's Republic of China, Taiwan, Thailand, and Ukraine; Final Results of the Expedited Second Sunset... steel flat products from India, Indonesia, the People's Republic of China (PRC), Taiwan, Thailand, and...

Effect of the milling conditions on the degree of amorphization of selenium by milling in a planetary ball mill

International Nuclear Information System (INIS)

Ksiazek, K; Wacke, S; Gorecki, T; Gorecki, Cz

2007-01-01

The effect of the milling parameters (rotation speed of the milling device and duration of milling) on the phase composition of the products of milling of fully crystalline selenium has been investigated. The milling was conducted using a planetary micromill and the phase composition of the milling products was determined by differential thermal analysis. It has been found that ball milling leads to the partial amorphization of the starting crystalline material. The content of amorphous phase in the milling products depends, in a rather complicated way, on the milling parameters. At the milling parameters adopted in the present study, the milling product was never fully amorphous. The complicated way the milling parameters affect the content of amorphous phase in the milling products is a result of competition of two processes: amorphization due to deformation and refinement of grains of milled material and crystallization of the already produced amorphous material at the cost of heat evolved in the milling vial during the milling process

Assessing the value of pulp mill biomass savings in a climate change conscious economy

International Nuclear Information System (INIS)

Adahl, Anders; Harvey, Simon; Berntsson, Thore

2006-01-01

Pulp mills use significant amounts of biofuels, both internal and purchased. Biofuels could contribute to reach greenhouse gas emission targets at competitive costs. Implementing process integration measures at a pulp mill in order to achieve pulp production with less use of energy (biofuels) has not only on-site consequences but also off-site consequences, such as substitution of fossil fuels elsewhere by the saved pulp mill biofuels, and less on-site electric power generation. In this paper a method, a linking model, is suggested to analyse pulp mill biofuel saving measures when carbon dioxide (CO 2 ) external costs are internalised. The linking model is based on equilibrium economics and links information from CO 2 constrained energy market future scenarios with process integration measures. Pulp mill economics and marginal energy market CO 2 response are identified. In an applied study, four process integration measures at a Swedish pulp mill were analysed using five energy market future scenarios emanating from a Nordic energy model. The investigated investment alternatives for biofuel savings all result in positive net annual savings, irrespectively of the scenario used. However, CO 2 emissions may increase or decrease depending on the future development of the Nordic energy market

A Study on the Waste Water Treatment Technology for Steel Industry: Recycle And Reuse.

OpenAIRE

Sanjeev Kumar Sinha; Vikas Kumar Sinha; Samir Kr. Pandey; Anup Tiwari

2016-01-01

The steel industry is one of the most important and vital Industry of the present and the future. It is the asset of a nation. Steel plants use a tremendous amount of water for waste transfer, cooling and dust control. The steel plants have sintering mills, coke plants, blast furnaces, chemical byproducts and chemical processes, water cooled rolls, pumps, extrusion experiment, transfer lines for sludges and slurries. All these plants use a tremendous amount of water to cool the pr...

ABOUT RATIONING MAXIMUM ALLOWABLE DEFECT DEPTH ON THE SURFACE OF STEEL BILLETS IN PRODUCTION OF HOT-ROLLED STEEL

Directory of Open Access Journals (Sweden)

PARUSOV E. V.

2017-01-01

Full Text Available Formulation of the problem. Significant influence on the quality of rolled steel have various defects on its surface, which in its turn inherited from surface defects of billet and possible damage to the surface of rolled steel in the rolling mill line. One of the criteria for assessing the quality indicators of rolled steel is rationing of surface defects [1; 2; 3; 6; 7]. Current status of the issue. Analyzing the different requirements of regulations to the surface quality of the rolled high-carbon steels, we can conclude that the maximum allowable depth of defects on the surface of billet should be in the range of 2.0...5.0 mm (depending on the section of the billet, method of its production and further the destination Purpose. Develop a methodology for calculating the maximum allowable depth of defects on the steel billet surface depending on the requirements placed on the surface quality of hot-rolled steel. Results. A simplified method of calculation, allowing at the rated depth of defects on the surface of the hot-rolled steel to make operatively calculation of the maximum allowable depth of surface defects of steel billets before heating the metal in the heat deformation was developed. The findings shows that the maximum allowable depth of surface defects is reduced with increasing diameter rolled steel, reducing the initial section steel billet and degrees of oxidation of the metal in the heating furnace.

How physical modelling can improve Life Cycle Inventory accuracy and allow predictive LCA: an application to the steel industry

International Nuclear Information System (INIS)

Mirgaux, O.; Ablitzer, D.; Iosif, A.M.

2009-01-01

Assessing traditional iron and steelmaking processes from an environmental point of view and developing breakthrough eco-efficient processes for the future are major challenges for the steel industry today. In the framework of the challenging European project ULCOS, which stands for Ultra Low CO 2 Steelmaking, Life Cycle Assessment (LCA) was chosen to assess breakthrough processes that could be part of the future iron and steel making landscape and to compare them to the reference classical integrated steel-mill. To carry out such a study we propose a new methodological concept which combines LCA thinking with physicochemical process modelling. Physicochemical models were developed for each processes of the classical integrated steelmaking route in order to generate the data required to draw the Life Cycle Inventory of the route. Such a method bypasses the traditional data collection and brings accuracy to the inventory by introducing rigorous mass and energy balances into the methodology. In addition it was shown that such an approach allows testing and assessing different operational practices of the processes in order to optimise the use of energy and the CO 2 emissions, which showed that it can be used as a powerful tool for eco-conception of processes. (authors)

Multi-category micro-milling tool wear monitoring with continuous hidden Markov models

Science.gov (United States)

Zhu, Kunpeng; Wong, Yoke San; Hong, Geok Soon

2009-02-01

In-process monitoring of tool conditions is important in micro-machining due to the high precision requirement and high tool wear rate. Tool condition monitoring in micro-machining poses new challenges compared to conventional machining. In this paper, a multi-category classification approach is proposed for tool flank wear state identification in micro-milling. Continuous Hidden Markov models (HMMs) are adapted for modeling of the tool wear process in micro-milling, and estimation of the tool wear state given the cutting force features. For a noise-robust approach, the HMM outputs are connected via a medium filter to minimize the tool state before entry into the next state due to high noise level. A detailed study on the selection of HMM structures for tool condition monitoring (TCM) is presented. Case studies on the tool state estimation in the micro-milling of pure copper and steel demonstrate the effectiveness and potential of these methods.

Geodiametris: an integrated geoinformatic approach for monitoring land pollution from the disposal of olive oil mill wastes

Science.gov (United States)

Alexakis, Dimitrios D.; Sarris, Apostolos; Papadopoulos, Nikos; Soupios, Pantelis; Doula, Maria; Cavvadias, Victor

2014-08-01

The olive-oil industry is one of the most important sectors of agricultural production in Greece, which is the third in olive-oil production country worldwide. Olive oil mill wastes (OOMW) constitute a major factor in pollution in olivegrowing regions and an important problem to be solved for the agricultural industry. The olive-oil mill wastes are normally deposited at tanks, or directly in the soil or even on adjacent torrents, rivers and lakes posing a high risk to the environmental pollution and the community health. GEODIAMETRIS project aspires to develop integrated geoinformatic methodologies for performing monitoring of land pollution from the disposal of OOMW in the island of Crete -Greece. These methodologies integrate GPS surveys, satellite remote sensing and risk assessment analysis in GIS environment, application of in situ and laboratory geophysical methodologies as well as soil and water physicochemical analysis. Concerning project's preliminary results, all the operating OOMW areas located in Crete have been already registered through extensive GPS field campaigns. Their spatial and attribute information has been stored in an integrated GIS database and an overall OOMW spectral signature database has been constructed through the analysis of multi-temporal Landsat-8 OLI satellite images. In addition, a specific OOMW area located in Alikianos village (Chania-Crete) has been selected as one of the main case study areas. Various geophysical methodologies, such as Electrical Resistivity Tomography, Induced Polarization, multifrequency electromagnetic, Self Potential measurements and Ground Penetrating Radar have been already implemented. Soil as well as liquid samples have been collected for performing physico-chemical analysis. The preliminary results have already contributed to the gradual development of an integrated environmental monitoring tool for studying and understanding environmental degradation from the disposal of OOMW.

Formation of ultra-fine grained TiC-dispersed SUS316L by ball-milling and their consolidation by hot isostatic pressing

International Nuclear Information System (INIS)

Zheng, Yongjia; Yamasaki, Tohru; Fukami, Takeshi; Mitamura, Tohru; Terasawa, Mititaka

2003-01-01

In order to overcome the irradiation embrittlement in austenitic stainless steels, ultra-fine grained SUS316L steels with very fine TiC particles have been developed. The SUS316-TiC nanocomposite powders having 1.0 to 2.0 mass%TiC were prepared by ball-milling SUS316-TiC powder mixtures for 125h in an argon gas atmosphere. The milled powders were consolidated by hot isostatic pressing (HIP) under a pressure of 200 MPa at temperature between 700-1000degC, and the bulk materials with crystallite size ranging between 100-400 nm have been produced. The possibility of using fine-grained TiC particles for pinning grain boundaries and thereby to maintain the ultra-fine grained structures has been discussed. (author)

The effect of ZrO2 grinding media on the attrition milling of FeAl with Y2O3

International Nuclear Information System (INIS)

Gedevanishvili, S.; Deevi, S.C.

2004-01-01

Attrition milling of water and gas atomized FeAl was carried out with Y 2 O 3 , where ZrO 2 was used as a grinding media in place of stainless steel balls to avoid contamination with Cr and C. Consolidation of the milled powders produced complex FeAl phases containing Zr which doubled the hardness and significantly improved the creep resistance as compared to that of unmilled and consolidated FeAl

Evolving Logistic Roles of Steel Distributors

OpenAIRE

Hämäläinen, Erkki

2003-01-01

There are several intermediaries in an industrial supply channel from the mill to the product producer (original equipment manufacturer, OEM) that may hold title or process the material, or both. Traditionally, wholesalers and importers hold inventories of different items while OEMs, component suppliers or contract manufacturers do the processing. Steel service centers (SSCs) are relative newcomers that combine the stockholding and processing activities. The tremendous growth of the intern...

Steel grinding media in production use

International Nuclear Information System (INIS)

Nass, D.E.

1975-01-01

This paper reviews the types of steel being used for grinding rods and balls by the mining industry in U. S. and Canada. Results of a Dec. 1973 grinding media survey of U. S. and Canadian mills are summarized. Common alloying elements (C, Mn, Cr, Mo, Cu, etc.) are discussed. Grinding balls and rods are discussed separately; wear tests using irradiated balls are described. Finally, defects in grinding media are discussed

Research on common methods for evaluating the operation effect of integrated wastewater treatment facilities of iron and steel enterprises

Science.gov (United States)

Bingsheng, Xu

2017-04-01

Considering the large quantities of wastewater generated from iron and steel enterprises in China, this paper is aimed to research the common methods applied for evaluating the integrated wastewater treatment effect of iron and steel enterprises. Based on survey results on environmental protection performance, technological economy, resource & energy consumption, services and management, an indicator system for evaluating the operation effect of integrated wastewater treatment facilities is set up. By discussing the standards and industrial policies in and out of China, 27 key secondary indicators are further defined on the basis of investigation on main equipment and key processes for wastewater treatment, so as to determine the method for setting key quantitative and qualitative indicators for evaluation indicator system. It is also expected to satisfy the basic requirements of reasonable resource allocation, environmental protection and sustainable economic development, further improve the integrated wastewater treatment effect of iron and steel enterprises, and reduce the emission of hazardous substances and environmental impact.

Case study of the public relations program of U. S. Steel's Utah fluorosis program

Energy Technology Data Exchange (ETDEWEB)

McQuiddy, A.R.

1958-01-01

In the 1950s, fluoride emissions were determined to be a problem at US Steel's Geneva Steel Works in Utah. Neighboring farms were affected, in that fluorosis was found in cattle. The problem was settled in litigation, and US Steel installed state-of-the-art pollution control technology on the steel mill in order to eliminate recurrence. The investigations that led to the elucidation of fluorides as the problem, the installation of pollution control equipment, and the public relations efforts on the part of the company are described. 22 references.

THE DEVELOPMENT OF TECHNOLOGY OF THE CORE THERMO-MECHANICALLY HARDENED REINFORC-ING STEEL OF GRADE A700HW OF DIE-ROLLED SECTION NO 12, 14, 16 PRODUCTION ACCORDING TO REQUIREMENT OF FINNISH STANDARDS SFST1216 IN CONDITIONS OF SMALL-SECTION MILL 320 OF RUP «BMZ»

Directory of Open Access Journals (Sweden)

A. V. Rusalenko

2009-01-01

Full Text Available The development of technology of the core thermomechanically hardened reinforcing steel of grade А700HW of die-rolled section No 12, 14, 16 production according to requirement of Finnish standards SFST1216 in conditions of small-section mill 320 of RUP «BMZ» is given.

Solvent Fermentation From Palm Oil Mill Effluent Using Clostridium acetobutylicum In Oscillatory Flow Bioreactor

International Nuclear Information System (INIS)

Takriff, M.S.; Masngut, N.; Kadhum, A.A.H.; Kalil, M.S.; Mohammad, A.W.

2009-01-01

Acetone-butanol-ethanol (ABE) fermentation from Palm Oil Mill Effluent (POME) by C. acetobutylicum NCIMB 13357 in an oscillatory flow bioreactor was investigated. Experimental works were conducted in a U-shaped stainless steel oscillatory flow bioreactor at oscillation frequency between 0.45-0.78 Hz and a constant amplitude of 12.5 mm. Fermentations were carried out for 72 hr at 35 degree Celsius using palm oil mill effluent and reinforced clostridia medium as a growth medium in batch culture. Result of this investigation showed that POME is a viable media for ABE fermentation and oscillatory flow bioreactor has an excellent potential as an alternative fermentation device. (author)

harmonic load modeling: a case study of 33 kv abuja steel mill feeder

African Journals Online (AJOL)

HOD

techniques are adopted. This paper studied the harmonic orders of the 33 kV Abuja Steel Feeder modeled as a ... (ETAP) software package was deployed to perform Discrete Fast Transform (DFT) while the input ... and documented in research and development articles ... network with 33kV Abuja Steel feeder as case study.

Impact of high-pressure coolant supply on chip formation in milling

Science.gov (United States)

Klocke, F.; Döbbeler, B.; Lakner, T.

2017-10-01

Machining of titanium alloys is considered as difficult, because of their high temperature strength, low thermal conductivity and low E-modulus, which contributes to high mechanical loads and high temperatures in the contact zone between tool and workpiece. The generated heat in the cutting zone can be dissipated only in a low extent. When cutting steel materials, up to 75% of the process heat is transported away by the chips, contrary to only 25% when machining titanium alloys. As a result, the cutting tool heats up, which leads to high tool wear. Therefore, machining of titanium alloys is only possible with relatively low cutting speeds. This leads to low levels of productivity for milling processes with titanium alloys. One way to increase productivity is to use more cutting edges in tools with the same diameter. However, the limiting factor of adding more cutting edges to a milling tool is the minimum size of the chip spaces, which are sufficient for a stable chip evacuation. This paper presents experimental results on the chip formation and chip size influenced by high-pressure coolant supply, which can lead to smaller chips and to smaller sizes of the chip spaces, respectively. Both influences, the pressure of the supplied coolant and the volumetric flow rate were individually examined. Alpha-beta annealed titanium TiAl6V4 was examined in relation to the reference material quenched and tempered steel 42CrMo4+QT (AISI 4140+QT). The work shows that with proper chip control due to high-pressure coolant supply in milling, the number of cutting edges on the same diameter tool can be increased, which leads to improved productivity.

Service behaviour of high speed steel rolling rolls used in hot strip mills; Comportamiento en servicio de los aceros rapidos utilizados en la fabricacion de los cilindros de trabajo de los trenes de bandas en caliente

Energy Technology Data Exchange (ETDEWEB)

Ziadi, A.; Belzunce, F. J.; Rodriguez, C.; Fernandez, I.

2005-07-01

Work rolls used in hot strip mills may be able to carry out severe actions: very high thermal stresses and wear, along with mechanical stresses due to normal rolling loads, which develop in the presence of cracks, produced by the former actions. The microstructure and the mechanical behaviour (strength and toughness) of high speed steels, which recently have been introduced in this applications, were studied in this work in comparison with high chromium cast irons. (Author) 7 refs.

Comparative analysis of the influence of creep of concrete composite beams of steel - concrete model based on Volterra integral equation

Directory of Open Access Journals (Sweden)

Partov Doncho

2017-01-01

Full Text Available The paper presents analysis of the stress-strain behaviour and deflection changes due to creep in statically determinate composite steel-concrete beam according to EUROCODE 2, ACI209R-92 and Gardner&Lockman models. The mathematical model involves the equation of equilibrium, compatibility and constitutive relationship, i.e. an elastic law for the steel part and an integral-type creep law of Boltzmann - Volterra for the concrete part considering the above mentioned models. On the basis of the theory of viscoelastic body of Maslov-Arutyunian-Trost-Zerna-Bažant for determining the redistribution of stresses in beam section between concrete plate and steel beam with respect to time 't', two independent Volterra integral equations of the second kind have been derived. Numerical method based on linear approximation of the singular kernel function in the integral equation is presented. Example with the model proposed is investigated.

Formerly utilized MED/AEC sites remedial action program: radiological survey of the former Simonds Saw and Steel Co., Lockport, New York. Final report

International Nuclear Information System (INIS)

1979-11-01

Results of a radiological survey of the former Simonds Saw and Steel Company (current name of this facility is Guterl Special Steel Corporation), Lockport, New York, are presented in this report. During the period 1948 to 1956, this company handled large quantities of uranium metal and smaller quantities of thorium metal in rolling mill operations. The survey included measurement of residual alpha and beta-gamma radiation levels in the rolling mill building and forging shop; external gamma radiation in the same area; uranium, radium, and thorium in soil samples taken from beneath removable floor plates in the rolling mill area and from other parts of the site; radon and radon daughter concentrations in the rolling mill building; and contamination in drainage paths leading from the buildings and grounds. Elevated concentrations of uranium were found in soil samples taken from beneath the floor plates within 40 ft of the 16-inch rolling mill. Beta-gamma radiation levels were greater than 1 mrad/hr at the locations having the highest concentrations of uranium. External gamma radiation levels were above the background level in a few small isolated areas in the rolling mill building. The 16-inch rolling mill showed elevated alpha and beta contamination levels in several areas

Effect of heat treatment on workability of Cr-Ni-Mo steels

International Nuclear Information System (INIS)

Barcal, J.; Macek, K.

1988-01-01

The workability was studied of the new development generation of hardenable martensite Cr-Ni-Mo steels of the 10-10-2 and 6-11-3 types whose application is envisaged in future in nuclear engineering. Attention is paid to identification of inclusions and the phase analysis ofthe structure with respect to heat treatment and steel type. Face milling was used in the test of workability. In addition, tensile strength and impact bending strength testing was performed. The results showed that steel of the 6-11-3 type in the quenched condition was best workable. However, this steel showed a significant reduction in workability when in the hardened condition. Reduced workability can also be presumed for type 10-10-2 steel in the hardened condition when life is considered. Microstructure changes leading to softening of steel by aging had a favourable effect on workability, especially in steels of the 10-10-2 type. Hardened steels of the 6-11-3 type are recommended to be re-quenched. (Z.M.). 7 figs., 3 tabs., 9 refs

Pipes out of the chromium-molybdenum 12Kh2M1 steel intended for power units

International Nuclear Information System (INIS)

Saf'yanov, A.V.; Plyatskovskij, O.A.; Khokhlov-Nekrasov, O.G.; Palatnikova, E.S.; Karpenko, N.P.

1977-01-01

Vanadiumless steel 12Kh2M1 (2.25%Cr, 1%Mo) known to be applied abroad has been used for production of 325x60 mm tubes. The technology involves heating of the blanks to 1270-1300 deg C, their piercing in a double-roller mill, rolling on a pilger mill 8-16'' in thick wall caliber rolls, thermal treatment (normalizing at 930-960 deg C for 1 hour and tempering at 730+-10 deg C for 4 hours and etching (12-22% H 2 SO 4 and up to 143 g/l FeSO 4 ) for 3-4 hours at 55-65 deg C. Good technological properties of the steel and its capacity of working at 540-580 deg C are confirmed. Vanadium alloying of boiler steels does not provide for essential improvement of oxydation resistance and long term strength, but decreases the workability and enhances scatter of working parameters on account of minor variations of chemical composition

Optimizing Cutting Conditions for Minimum Surface Roughness in Face Milling of High Strength Steel Using Carbide Inserts

Directory of Open Access Journals (Sweden)

Adel Taha Abbas

2016-01-01

Full Text Available A full factorial design technique is used to investigate the effect of machining parameters, namely, spindle speed (N, depth of cut (ap, and table feed rate (Vf, on the obtained surface roughness (Ra and Rt during face milling operation of high strength steel. A second-order regression model was built using least squares method depending on the factorial design results to approximate a mathematical relationship between the surface roughness and the studied process parameters. Analysis of variance was conducted to estimate the significance of each factor and interaction with respect to the surface roughness. For Ra, the results show that spindle speed, depth of cut, and table feed rate have a significant effect on the surface roughness in both linear and quadratic terms. There is also an interaction between depth of cut and feed rate. It also appears that feed rate has the greatest effect on the data variation followed by depth of cut. For Rt, the results show that the table feed rate is the most effective factor followed by the depth of cut, while the spindle speed had a significant small effect only in its quadratic term. The conditions of minimum Ra and Rt are identified through least square optimization. Moreover, multiobjective optimization for minimizing Ra and maximizing metal removal rate Q is conducted and the results are presented.

Measurement of residual stress by using focused ion beam and digital image correlation method in thin-sized wires used for steel cords

International Nuclear Information System (INIS)

Yang, Y S; Park, C G; Bae, J G

2008-01-01

Residual stress in the axial direction of the steel wires has been measured by using a method based on the combination of the focused ion beam (FIB) milling and digital image correlation software. That is, the residual stress was calculated from the measured displacement field before and after the introduction of a slot along the steel wires. The displacement was obtained by the digital correlation analysis of high-resolution scanning electron micrographs, while the slot was introduced by FIB milling with low energy beam. The fitting of the experimental results to an analytical model with the independent Young's modulus determined allows us to find the residual stress. The complete experimental procedures are described and its feasibilities are also evaluated for the thin-sized steel wires

Experimental investigation into effect of cutting parameters on surface integrity of hardened tool steel

Science.gov (United States)

Bashir, K.; Alkali, A. U.; Elmunafi, M. H. S.; Yusof, N. M.

2018-04-01

Recent trend in turning hardened materials have gained popularity because of its immense machinability benefits. However, several machining processes like thermal assisted machining and cryogenic machining have reveal superior machinability benefits over conventional dry turning of hardened materials. Various engineering materials have been studied. However, investigations on AISI O1 tool steel have not been widely reported. In this paper, surface finish and surface integrity dominant when hard turning AISI O1 tool steel is analysed. The study is focused on the performance of wiper coated ceramic tool with respect to surface roughness and surface integrity of hardened tool steel. Hard turned tool steel was machined at varying cutting speed of 100, 155 and 210 m/min and feed rate of 0.05, 0.125 and 0.20mm/rev. The depth of cut of 0.2mm was maintained constant throughout the machining trials. Machining was conducted using dry turning on 200E-axis CNC lathe. The experimental study revealed that the surface finish is relatively superior at higher cutting speed of 210m/min. The surface finish increases when cutting speed increases whereas surface finish is generally better at lower feed rate of 0.05mm/rev. The experimental study conducted have revealed that phenomena such as work piece vibration due to poor or improper mounting on the spindle also contributed to higher surface roughness value of 0.66Ra during turning at 0.2mm/rev. Traces of white layer was observed when viewed with optical microscope which shows evidence of cutting effects on the turned work material at feed rate of 0.2 rev/min

Uranium milling costs

International Nuclear Information System (INIS)

Coleman, R.B.

1980-01-01

Basic process flowsheets are reviewed for conventional milling of US ores. Capital costs are presented for various mill capacities for one of the basic processes. Operating costs are shown for various mill capacities for all of the basic process flowsheets. The number of mills using, or planning to use, a particular process is reviewed. A summary of the estimated average milling costs for all operating US mills is shown

A comprehensive review on cold work of AISI D2 tool steel

Science.gov (United States)

Abdul Rahim, Mohd Aidil Shah bin; Minhat, Mohamad bin; Hussein, Nur Izan Syahriah Binti; Salleh, Mohd Shukor bin

2017-11-01

As a common material in mould and die application, AISI D2 cold work tool steel has proven to be a promising chosen material in the industries. However, challenges remain in using AISI D2 through a modified version with a considerable progress having been made in recent years. This paper provides a critical review of the original as-cast AISI D2 cold work tool steel up to the modified version. The main purpose is to develop an understanding of current modified tool steel trend; the machinability of AISI D2 (drilling, milling, turning, grinding and EDM/WEDM; and the microstructure evolution and mechanical properties of these cold work tool steels due to the presence of alloy materials in the steel matrix. The doping of rare earth alloy element, new steel fabrication processes, significant process parameter in machinability and surface treatment shows that there have been few empirical investigations into these cold work tool steel alloys. This study has discovered that cold work tool steel will remain to be explored in order to survive in the steel industries.

Effect of graphite addition into mill scale waste as a potential bipolar plates material of proton exchange membrane fuel cells

Science.gov (United States)

Khaerudini, D. S.; Prakoso, G. B.; Insiyanda, D. R.; Widodo, H.; Destyorini, F.; Indayaningsih, N.

2018-03-01

Bipolar plates (BPP) is a vital component of proton exchange membrane fuel cells (PEMFC), which supplies fuel and oxidant to reactive sites, remove reaction products, collects produced current and provide mechanical support for the cells in the stack. This work concerns the utilization of mill scale, a by-product of iron and steel formed during the hot rolling of steel, as a potential material for use as BPP in PEMFC. On the other hand, mill scale is considered a very rich in iron source having characteristic required such as for current collector in BPP and would significantly contribute to lower the overall cost of PEMFC based fuel cell systems. In this study, the iron reach source of mill scale powder, after sieving of 150 mesh, was mechanically alloyed with the carbon source containing 5, 10, and 15 wt.% graphite using a shaker mill for 3 h. The mixed powders were then pressed at 300 MPa and sintered at 900 °C for 1 h under inert gas atmosphere. The structural changes of powder particles during mechanical alloying and after sintering were studied by X-ray diffractometry, optical microscopy, scanning electron microscopy, and microhardness measurement. The details of the presence of iron, carbon, and iron carbide (Fe-C) as the products of reactions as well as sufficient mechanical strength of the sintered materials were presented in this report.

The industrial ecology of steel

Energy Technology Data Exchange (ETDEWEB)

Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

2001-03-26

This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

Using of fluidized-bed jet mill to a super fine comminution of steel composite

Directory of Open Access Journals (Sweden)

D. Urbaniak

2015-01-01

Full Text Available In many industries the demand for very fine material increases. In the metallurgical industry, for example, there is increasing use of the production of high density metal elements with the use of metallurgical powder composites. The use of powder composites requires prior their grinding. Unfortunately, the very fine grinding is not an easy process. The using for this purpose fluidized-bed jet mill was proposed in the paper. The attempts of grinding of metallurgical powder were carried out in the fluidized-bed jet mill. After the experiment analyses of particle size distribution of grinding products were performed. The results are presented in graphs. Analyses of the obtained results concluded that the grinding of very fine metallurgical composite is possible and produces positive results.

The structure and properties of ZrN-Ni-Co-coatings on the edges steel knives of wood-cutting tools

International Nuclear Information System (INIS)

Chaevskij, V.V.; Grishkevich, A.A.; Zhilinskij, V.V.; Kuleshov, A.K.

2015-01-01

Modes were selected and formed electroplated Ni-Co-coatings, ion-plasma Zr N-coatings as well as combined Zr N-Ni-Co-coating on the edges steel (type R6M5) knives of wood-cutting milling tools. Formed electroplated Ni-Co-layers are not mixed with the steel substrate and the Zr N-coating. Microhardness of combined Zr N-Ni-Co-coatings is to 1,2-1,5 times more than microhardness of steel base and bare steel. When cutting laminated chipboard by steel knives of milling tool with a Ni-Co- and Zr N-Ni-Co-coatings under laboratory conditions, abrasive surface wear type of edges knives is observed. Calculating bulk wear of edges knives with Zr N-Ni-Co-coatings showed reduction of more than 3 times value in comparison with knives with Ni-Co-coatings. Pilot testing of tool modified with combined Zr N-Ni-Co-coatings at OJSC 'Minskdrev' when cutting pine confirmed relevance of the tests carried out, as well as showed an increase in durability period of cutters to 30% compared with bare tool. (authors)

Production, microstructure and mechanical properties of two different austenitic ODS steels

Science.gov (United States)

Gräning, T.; Rieth, M.; Hoffmann, J.; Möslang, A.

2017-04-01

This article is to summarize and examine processing parameters of novel developed austenitic oxide dispersed strengthened (ODS) steels. Comparing hot-rolled and extruded conditions after the same degree of deformation after and before annealing, are just some examples to give insights into the complex processing of austenitic ODS steels. One of the major drawbacks of the material is the more sophisticated production process. Due to a ductile matrix material with an increased stickiness during milling, a two-step milling procedure with the use of ZrO2 milling balls was applied to raise the production yield and to use the abrasion of the ZrO2 as an additional element to facilitate the formation of nano-sized precipitates. To get a better understanding how the different powder particle sizes after milling affect final properties, sieving was applied and revealed a serious effect in terms of precipitate size, distribution and mechanical properties. Grain sizes in relation to the precipitate size, annealing time and processing parameters were determined and compared to the mechanical properties. Hardness and tensile test have pointed out, that the precipitate size and number are more important in respect to the ultimate tensile strength than the grain size and that in this study hot-rolled material exhibited the better properties. The investigation of the microstructure illustrated the stability of precipitates during annealing at 1100 °C for 40 h. These heat treatments also led to a consistent grain size, due to the pinning effect of the grain boundaries, caused by precipitates.

Surface texture generation during cylindrical milling in the aspect of cutting force variations

International Nuclear Information System (INIS)

Wojciechowski, S; Twardowski, P; Pelic, M

2014-01-01

The work presented here concentrates on surface texture analysis, after cylindrical milling of hardened steel. Cutting force variations occurring in the machining process have direct influence on the cutter displacements and thus on the generated surface texture. Therefore, in these experiments, the influence of active number of teeth (z c ) on the cutting force variations was investigated. Cutting forces and cutter displacements were measured during machining process (online) using, namely piezoelectric force dynamometer and 3D laser vibrometer. Surface roughness parameters were measured using stylus surface profiler. The surface roughness model including cutting parameters (f z , D) and cutting force variations was also developed. The research revealed that in cylindrical milling process, cutting force variations have immediate influence on surface texture generation

Milling properties of low temperature sintered zirconia blocks for dental use

Energy Technology Data Exchange (ETDEWEB)

Lan, Ting-Hsun; Wang, Chau-Hsiang [Department of Prosthodontics, Kaohsiung Medical University Hospital, Kaohsiung 80756, Taiwan (China); School of Dentistry, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 80728, Taiwan (China); Chen, Ker-Kong [Department of Conservation, Kaohsiung Medical University Hospital, Kaohsiung 80756, Taiwan (China); School of Dentistry, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 80728, Taiwan (China); Wang, Moo-Chin, E-mail: mcwang@kmu.edu.tw [Department of Fragrance and Cosmetic Science, Kaohsiung Medical University, 100 Shih-Chuan 1st Road, Kaohsiung 80728, Taiwan (China); Department of Medical Research, Kaohsiung Medical University Hospital, Kaohsiung, 80756, Taiwan (China); Lee, Huey-Er, E-mail: huerle@kmu.edu.tw [Department of Prosthodontics, Kaohsiung Medical University Hospital, Kaohsiung 80756, Taiwan (China); School of Dentistry, College of Dental Medicine, Kaohsiung Medical University, Kaohsiung 80728, Taiwan (China)

2017-04-01

To investigate the milling properties of different yttria-tetragonal zirconia polycrystalline (Y-TZP) block materials by applying a dental computer numerical control (CNC) milling center. Low temperature sintering zirconia block denoted by KMUZ (experimental) with two commercial zirconia blocks for T block made in Taiwan and a G block made in Germany were compared for the milling properties. Seventy-two specimens were milled using the same CNC milling center, and properties were evaluated by measuring the weight loss (g), milling time (s), margin integrity (%) and broken diameter (μm). The crystalline phases contents were identified by X-ray diffraction and the microstructures of the sintering specimens were observed by scanning electron microscopy and transmission electron microscopy. The mean milling time of G and KMUZ were significantly shorter than T (P < 0.05). The KMUZ samples exhibited the least weight loss among the three kinds of blocks (P < 0.05). The percentages of marginal integrity after milling were high in G and KMUZ but low in T (P < 0.05). The mean broken diameters were from 90 μm to 120 μm. The phase transformation of t-ZrO{sub 2} (KMUZ: 7.4%, G: 5.9%, T: 3.2%) to m-ZrO{sub 2} when facing the milling pressure in ZrO{sub 2} blocks was observed by XRD. The result of TEM microstructure of KMUZ revealed that Y and Si were soluble in grain boundaries. The results show that the milling properties of KMUZ were better than one commercial T and near the G. The hindered grain growth, as a result of the Y{sup 3+} content in the grain boundaries, also plays a role in promoting the abnormal grain growth of 3Y-TZP. - Highlights: • The phase transformation of t-ZrO{sub 2} to m-ZrO{sub 2} affects the milling properties. • The phase content of t-ZrO2 was 100% when sintering at 1350 °C for 2 h. • The Y{sup 3+} content in the grain boundaries that hinders grain growth. • The Y{sup 3+} content in boundaries also promotes the abnormal grain growth of 3Y-TZP.

Feasibility study of energy conservation at Vietnam Steel Corporation

Energy Technology Data Exchange (ETDEWEB)

NONE

2001-03-01

Feasibility study was conducted of the project for energy conservation and reduction in greenhouse effect gas emission by introducing the honeycomb type heat storage burner technology to heating furnaces of Vietnam Steel Corporation (VSC). Furnaces for study are the bar mill furnace at Gia Sang plant of TISCO Steelorks, bar mill furnace at Thu Duc plant of SSC Steelworks, billet furnace at new bar mill of SSC Steelworks, slab furnace at new hot strip mill that VSC is now in the planning stage. As a result of the study, the energy conservation amount is 2,900 toe/y at TISCO Steelworks, 2,130 toe/y at SSC Steelworks, and 6,000 toe/y at VSC new hot strip mill, which totaled 11,030 toe/y. The amount of greenhouse effect gas reduction is 9,000 t-CO2/y at TISCO, 6,600 t-CO2/y at SSC, and 18,600 t-CO2/y at VSC, which totaled 34,200 t/y. The total investment amount is 0.23, 0.44, 1.32 and 1.99 billion yen for each. As to the profitability, the internal earning rate is 24%, 86%, 97% and 51% for each, which are all favorable. (NEDO)

NMR measurements in milled RE-TM2 compounds (RE=Gd and TM=Co, Fe)

International Nuclear Information System (INIS)

Tribuzy, C.V.; Guimaraes, A.P.; Biondo, A.; Larica, C.; Alves, K.M.B.

1996-09-01

Milled samples of the Laves phase intermetallic compounds Gd Fe 2 and Gd CO 2 were measured by NMR at 4.2 K. The milling was made from the crystalline intermetallic compounds, inside a cylindrical tool made of hard steel, under argon atmosphere, for several different time intervals. The initial compounds were produced from high purity elements in an arc furnace, under inert atmosphere. Their X-ray diffraction patterns agreed with those of the literature. The milling of Gd Fe 2 and of Gd CO 2 , induces amorphization. Above 1 hour the milling of Gd Fe 2 leads to segregation of α-Fe and formation of a Gd-Fe phase. These results are shown in the X-ray analysis. The spin-echo pulse NMR technique was utilized to study some structural and magnetic as a function of milling time. The measurements were made in a broad band pulse NMR spectrometer. The NMR spectra of the 155 Gd 157 Gd isotopes in Gd Fe 2 show a broadening and displacement of the NMR lines, reflecting the introduction of defects, some kind of disorder and also the formation of a new Gd-rich phase after 1 hour. This result is in agreement with the X-ray spectra. In both systems, the spectra of the amorphous samples show broader lines, and the measured hyperfine fields do not change much with milling. (author). 9 refs., 4 figs

Influence of steel implant surface microtopography on soft and hard tissue integration.

Science.gov (United States)

Hayes, J S; Klöppel, H; Wieling, R; Sprecher, C M; Richards, R G

2018-02-01

After implantation of an internal fracture fixation device, blood contacts the surface, followed by protein adsorption, resulting in either soft-tissue adhesion or matrix adhesion and mineralization. Without protein adsorption and cell adhesion under the presence of micro-motion, fibrous capsule formation can occur, often surrounding a liquid filled void at the implant-tissue interface. Clinically, fibrous capsule formation is more prevalent with electropolished stainless steel (EPSS) plates than with current commercially pure titanium (cpTi) plates. We hypothesize that this is due to lack of micro-discontinuities on the standard EPSS plates. To test our hypothesis, four EPSS experimental surfaces with varying microtopographies were produced and characterized for morphology using the scanning electron microscope, quantitative roughness analysis using laser profilometry and chemical analysis using X-ray photoelectron spectroscopy. Clinically used EPSS (smooth) and cpTi (microrough) were included as controls. Six plates of each type were randomly implanted, one on both the left and right intact tibia of 18 white New Zealand rabbits for 12 weeks, to allow for a surface interface study. The results demonstrate that the micro-discontinuities on the upper surface of internal steel fixation plates reduced the presence of liquid filled voids within soft-tissue capsules. The micro-discontinuities on the plate under-surface increased bony integration without the presence of fibrous tissue interface. These results support the hypothesis that the fibrous capsule and the liquid filled void formation occurs mainly due to lack of micro-discontinuities on the polished smooth steel plates and that bony integration is increased to surfaces with higher amounts of micro-discontinuities. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 106B: 705-715, 2018. © 2017 Wiley Periodicals, Inc.

76 FR 33218 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Initiation of Anti-Circumvention Inquiry of...

Science.gov (United States)

2011-06-08

... ArcelorMittal USA, et al.) and Nucor Corporation and Cascade Steel Rolling Mills, Inc. (collectively, Nucor/Cascade) requested that the Department of Commerce (the Department) initiate a scope inquiry...

High yttria ferritic ODS steels through powder forging

Energy Technology Data Exchange (ETDEWEB)

Kumar, Deepak [Department of Metallurgical and Materials Engineering, I.I.T-Roorkee, Uttarakhand 247667 (India); Prakash, Ujjwal, E-mail: ujwalfmt@iitr.ac.in [Department of Metallurgical and Materials Engineering, I.I.T-Roorkee, Uttarakhand 247667 (India); Dabhade, Vikram V. [Department of Metallurgical and Materials Engineering, I.I.T-Roorkee, Uttarakhand 247667 (India); Laha, K.; Sakthivel, T. [Mechanical Metallurgy Group, IGCAR, Kalpakkam, Tamilnadu 603102 (India)

2017-05-15

Oxide dispersion strengthened (ODS) steels are being developed for future nuclear reactors. ODS Fe-18%Cr-2%W-0.2%Ti steels with 0, 0.35, 0.5, 1 and 1.5% Y{sub 2}O{sub 3} (all compositions in weight%) dispersion were fabricated by mechanical alloying of elemental powders. The powders were placed in a mild steel can and forged in a stream of hydrogen gas at 1473 K. The steels were forged again to final density. The strength of ODS steel increased with yttria content. Though this was accompanied by a decrease in tensile elongation, all the steels showed significant ductility. The ductility in high yttria alloys may be attributed to improved inter-particle bonding between milled powders due to reduction of surface oxides by hydrogen. This may permit development of ODS steels with yttria contents higher than the conventional limit of 0.5%. It is suggested that powder forging is a promising route to fabricate ODS steels with high yttria contents and improved ductility. - Highlights: •ODS steels with yttria contents beyond the conventional limit of 0.5 wt% were fabricated by powder forging in a hydrogen atmosphere. •All the alloys exhibited significant ductility. •This may be attributed to improved inter-particle bonding due to reduction of surface oxides by hydrogen. •Strength in excess of 300 MPa was obtained at 973 K for 0.5%, 1% and 1.5% yttria ODS alloys. •Powder forging is a promising route to fabricate ODS steels and permits development of compositions with up to 1.5% yttria.

Optimisation of the mechanical alloying process for odsferritic steels for generation IV reactors application

International Nuclear Information System (INIS)

Stanciulescu, M.; Carlan, P.; Mihalache, M.; Abrudeanu, M.

2016-01-01

ODS ferritic steels appear as promising materials for fusion and Gen IV fission reactors, offering high temperature performance, corrosion and irradiation resistance and meeting low activation criteria. Mechanical alloying (MA) is a powder metallurgy technique efficient for fabricating advanced materials, and has been used for strengthening structural materials including Fe-Cr alloys. In this paper a high-energy ball mill is used to study the microstructural evolution of 14YW alloy during the mechanical alloying process. The elemental powders are milled at a rotation speed of 250rot/min in cycles of 10min milling and 5min pause, with a ball-to-powder ration of 10:1 and in argon protective atmosphere. After 72 hours milling, the morphology and element distribution of the MA powders is investigated by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) analysis, respectively. It is observed that the particles size increases in the first milling stages and then decreases with the milling time. Changes in the material composition are analysed by X-ray diffraction (DRX). It seems that after milling part of the W remains non-dissolved in the Fe-Cr matrix retarding the solid solution formation. (authors)

Mechanical alloying and reactive milling in a high energy planetary mill

International Nuclear Information System (INIS)

Jiang Xianjin; Trunov, Mikhaylo A.; Schoenitz, Mirko; Dave, Rajesh N.; Dreizin, Edward L.

2009-01-01

Powder refinement in a planetary mill (Retsch PM 400-MA) is investigated experimentally and analyzed using discrete element modeling (DEM). Refinement is defined as the average size of the individual components in a composite powder. The specific milling dose, defined as the product of charge ratio and milling time, is used as an experimental parameter tracking the progress of the material refinement. This parameter is determined experimentally for milling of boron and titanium powders, for which the time of initiation of a self-sustained reaction is measured under different milling conditions. It is assumed that the reaction becomes self-sustaining when the same powder refinement is achieved. The DEM calculations established that the milling balls primarily roll along the milling container's perimeter. The inverse of the rate of energy dissipation resulting from this rolling motion is used as the DEM analog of the specific milling dose. The results correlate well with experimental observations.

Optimization of Milling Parameters Employing Desirability Functions

Science.gov (United States)

Ribeiro, J. L. S.; Rubio, J. C. Campos; Abrão, A. M.

2011-01-01

The principal aim of this paper is to investigate the influence of tool material (one cermet and two coated carbide grades), cutting speed and feed rate on the machinability of hardened AISI H13 hot work steel, in order to identify the cutting conditions which lead to optimal performance. A multiple response optimization procedure based on tool life, surface roughness, milling forces and the machining time (required to produce a sample cavity) was employed. The results indicated that the TiCN-TiN coated carbide and cermet presented similar results concerning the global optimum values for cutting speed and feed rate per tooth, outperforming the TiN-TiCN-Al2O3 coated carbide tool.

Improving electron beam weldability of heavy steel plates for PWR-steam generator

International Nuclear Information System (INIS)

Tomita, Yukio; Mabuchi, Hidesato; Koyama, Kunio

1996-01-01

Installation and replacement of many PWR-steam generators are planned inside and outside Japan. The steel plates for steam generators are heavy in thickness, and increase the number of welding passes and prolong the welding time. Electron beam welding (EBW) can greatly reduce the welding period compared with conventional welding methods (narrow-gap gas metal arc welding (GMAW) and submerged arc welding (SAW)). The problems in applying EBW are to prevent weld defects and to improve the toughness of the weld metal. Defect-free welding procedures were successfully established even in thick steel plates. The factors that deteriorate weld-metal (WM) toughness of EBW were investigated. The manufacturing process, which utilizes a new secondary refining process at steelmaking and a high-torque mill at plate mill in actual mass-production, were established. EBW base metal and WM have better properties including fracture toughness than those of conventional welding processes. As a result, an application of EBW to the fabrication of PWR-steam generators has become possible. Large amounts of ASTM A533 Gr B Cl 2 (JIS SQV2B) steel plates in actual PWR-steam generators have come to be produced (more than 1,500 ton) by applying EBW. (author)

Water vapor effects on the corrosion of steel

International Nuclear Information System (INIS)

Estill, J.C.; Gdowski, G.E.

1995-01-01

Critical relative humidity for AISI 1020 carbon steel is 75-85% RH at 65 C. Aggressive electrochemical corrosion occurs above 85% RH, while dry oxidation occurs below 75% RH. The reddish-brown product is probably Fe2O3 or its hydrate; the black oxide layer, Fe3O4. The face surfaces had little or no corrosion, while the mill-machined edges were corroded with nonuniform reddish-brown areas

Condition monitoring of face milling tool using K-star algorithm and histogram features of vibration signal

Directory of Open Access Journals (Sweden)

C.K. Madhusudana

2016-09-01

Full Text Available This paper deals with the fault diagnosis of the face milling tool based on machine learning approach using histogram features and K-star algorithm technique. Vibration signals of the milling tool under healthy and different fault conditions are acquired during machining of steel alloy 42CrMo4. Histogram features are extracted from the acquired signals. The decision tree is used to select the salient features out of all the extracted features and these selected features are used as an input to the classifier. K-star algorithm is used as a classifier and the output of the model is utilised to study and classify the different conditions of the face milling tool. Based on the experimental results, K-star algorithm is provided a better classification accuracy in the range from 94% to 96% with histogram features and is acceptable for fault diagnosis.

System studies on Biofuel production via Integrated Biomass Gasification

Energy Technology Data Exchange (ETDEWEB)

Andersson, Jim; Lundgren, Joakim [Luleaa Univ. of Technology Bio4Energy, Luleaa (Sweden); Malek, Laura; Hulteberg, Christian [Lund Univ., Lund (Sweden); Pettersson, Karin [Chalmers Univ. of Technology, Goeteborg (Sweden); Wetterlund, Elisabeth [Linkoeping Univ. Linkoeping (Sweden)

2013-09-01

A large number of national and international techno-economic studies on industrially integrated gasifiers for production of biofuels have been published during the recent years. These studies comprise different types of gasifiers (fluidized bed, indirect and entrained flow) integrated in different industries for the production of various types of chemicals and transportation fuels (SNG, FT-products, methanol, DME etc.) The results are often used for techno-economic comparisons between different biorefinery concepts. One relatively common observation is that even if the applied technology and the produced biofuel are the same, the results of the techno-economic studies may differ significantly. The main objective of this project has been to perform a comprehensive review of publications regarding industrially integrated biomass gasifiers for motor fuel production. The purposes have been to identify and highlight the main reasons why similar studies differ considerably and to prepare a basis for fair techno-economic comparisons. Another objective has been to identify possible lack of industrial integration studies that may be of interest to carry out in a second phase of the project. Around 40 national and international reports and articles have been analysed and reviewed. The majority of the studies concern gasifiers installed in chemical pulp and paper mills where black liquor gasification is the dominating technology. District heating systems are also well represented. Only a few studies have been found with mechanical pulp and paper mills, steel industries and the oil refineries as case basis. Other industries have rarely, or not at all, been considered for industrial integration studies. Surprisingly, no studies regarding integration of biomass gasification neither in saw mills nor in wood pellet production industry have been found. In the published economic evaluations, it has been found that there is a large number of studies containing both integration and

Investigation of wear and tool life of coated carbide and cubic boron nitride cutting tools in high speed milling

Czech Academy of Sciences Publication Activity Database

Twardowski, P.; Legutko, S.; Krolczyk, G.; Hloch, Sergej

2015-01-01

Roč. 7, č. 6 (2015), s. 1-9 ISSN 1687-8132 Institutional support: RVO:68145535 Keywords : hardened steels * milling tools * high speed machining * tool life * wear Subject RIV: JQ - Machines ; Tools Impact factor: 0.640, year: 2015 http://ade.sagepub.com/content/7/6/1687814015590216.full.pdf+html

Improving Strength-Ductility Balance of High Strength Dual-Phase Steels by Addition of Vanadium

Science.gov (United States)

Gong, Yu; Hua, M.; Uusitalo, J.; DeArdo, A. J.

For galvanized or galvannealed steels to be commercially successful, they must exhibit several attributes: (i) easy and inexpensive processing in the hot mill, cold mill and on the coating line, (ii) high strength with good formability and spot weldability, and (iii) good corrosion resistance, especially after cold forming. For good corrosion resistance, the coating must have sufficient coverage, be of uniform thickness, and most importantly, the coating must survive the cold stamping or forming operation. The purpose of this paper is to present research aiming at improving the steel substrate, such that high strength can be obtained while maintaining good global formability (tensile ductility), local formability (sheared-edge ductility), and good spot weldability. It is well-known that the strength of DP steels is controlled by several factors, including the amount of martensite found in the final microstructure. Recent research has revealed that the amount of austenite formed during intercritical annealing can be strongly influenced by the annealing temperature and the pre-annealing conditions of the hot band (coiling temperature) and cold band (% cold reduction). Current experiments have explored the combination of pre-annealing conditions and four annealing practices to help define the best practice to optimize the strength-formability balance in these higher strength DP steels. The steels used in these experiments contained (i) low carbon content for good spot weldability, (ii) the hardenability additions Mo and Cr for strength, and (iii) V for grain refinement, precipitation hardening and temper resistance. When processed correctly, these steels exhibited UTS levels up to 1000MPa, total elongation to 25%, reduction in area to 45%, and Hole Expansion Ratios to 50%. The results of this program will be presented and discussed.

IN SITU Deposition of Fe-TiC Nanocomposite on Steel by Laser Cladding

Science.gov (United States)

Razavi, Mansour; Rahimipour, Mohammad Reza; Ganji, Mojdeh; Ganjali, Mansoreh; Gangali, Monireh

The possibility of deposition of Fe-TiC nanocomposite on the surface of carbon steel substrate with the laser coating method had been investigated. Mechanical milling was used for the preparation of raw materials. The mixture of milled powders was used as a coating material on the substrate steel surface and a CO2 laser was used in continuous mode for coating. Microstructural studies were performed by scanning electron microscopy. Determinations of produced phases, crystallite size and mean strain have been done by X-ray diffraction. The hardness and wear resistance of coated samples were measured. The results showed that the in situ formation of Fe-TiC nanocomposite coating using laser method is possible. This coating has been successfully used to improve the hardness and wear resistance of the substrate so that the hardness increased by about six times. Coated iron and titanium carbide crystallite sizes were in the nanometer scale.

Effect of temperature on the passivation behavior of steel rebar

Science.gov (United States)

Chen, Shan-meng; Cao, Bei; Wu, Yin-shun; Ma, Ke

2014-05-01

Steel rebar normally forms an oxide or rusty skin before it is embedded into concrete and the passivation properties of this skin will be heavily influenced by temperature. To study the effect of temperature on the passivation properties of steel rebar under different surface conditions, we conducted scanning electron microscopy (SEM) observations and electrochemical measurements, such as measurements of the free corrosion potential and polarization curves of HPB235 steel rebar. These measurements identified three kinds of surfaces: polished, oxide skin, and rusty skin. Our results show that the passivation properties of all the surface types decrease with the increase of temperature. Temperature has the greatest effect on the rusty-skin rebar and least effect on the polished steel rebar, because of cracks and crevices on the mill scale on the steel rebar's surface. The rusty-skin rebar exhibits the highest corrosion rate because crevice corrosion can accelerate the corrosion of the steel rebar, particularly at high temperature. The results also indicate that the threshold temperatures of passivation for the oxide-skin rebar and the rusty-skin rebar are 37°C and 20°C, respectively.

Hollow Mill for Extraction of Stripped Titanium Screws: An Easy, Quick, and Safe Technique

OpenAIRE

Gupta, Ravi; Singh, Harpreet; Singh, Amit; Garg, Sudhir

2014-01-01

Removal of jammed titanium screws can be difficult due to the problem of stripping of the hexagonal heads of the screws. We present a technique of extraction of stripped screws with the use of a standard 4.5 mm stainless steel hollow mill in a patient of peri-implant fracture of the radius fixed with a titanium locking plate 2 years back. The technique is quick, safe, and cost effective.

Basic survey project for joint implementation in fiscal 1998. Study of BFG mono-firing gas turbine combined cycle power plant application for the steel mill of China; 1998 nendo kyodo jisshi nado suishin kiso chosa. Chugoku seitetsu kaishamuke koro gas sensho combined cycle hatsuden setsubi

Energy Technology Data Exchange (ETDEWEB)

NONE

1999-03-01

Discussions were given on application to the steel mills in China of a 1100-degree C class high-efficiency combined cycle power plant (CCPP) exclusively firing blast furnace gas developed jointly by Kawasaki Heavy Industries Ltd. of Japan and ABB Corporation of Switzerland. The CCPP can utilize the energy possessed by a fuel without waste from high temperature zones to low temperature zones, being capable of attaining high efficiency that cannot be achieved with the single cycle. The CCPP has the efficiency exceeding that of the BTGP by about 10% or more in absolute value. The investigations and discussions were given on Shougang General Corporation, Anshan Steel Corporation and Wuhan Steel Corporation. As a result, in the plan for the power plant of Shougang General Corporation on which both parties have agreed, the project implementation can be expected to result in electric power generation of 110 MW in annual average, factory air supply of about 100 tons per hour in annual average, and annual reduction of carbon dioxide of 841 kilo tons. Wuhan Steel and Anshan Steel will require implementation of further detailed investigation, but the possibility of realization is considered high (NEDO)

Bio-refinery system of DME or CH4 production from black liquor gasification in pulp mills.

Science.gov (United States)

Naqvi, M; Yan, J; Fröling, M

2010-02-01

There is great interest in developing black liquor gasification technology over recent years for efficient recovery of bio-based residues in chemical pulp mills. Two potential technologies of producing dimethyl ether (DME) and methane (CH(4)) as alternative fuels from black liquor gasification integrated with the pulp mill have been studied and compared in this paper. System performance is evaluated based on: (i) comparison with the reference pulp mill, (ii) fuel to product efficiency (FTPE) and (iii) biofuel production potential (BPP). The comparison with the reference mill shows that black liquor to biofuel route will add a highly significant new revenue stream to the pulp industry. The results indicate a large potential of DME and CH(4) production globally in terms of black liquor availability. BPP and FTPE of CH(4) production is higher than DME due to more optimized integration with the pulping process and elimination of evaporation unit in the pulp mill.

Line profile analysis of ODS steels Fe20Cr5AlTiY milled powders at different Y2O3 concentrations

Science.gov (United States)

Afandi, A.; Nisa, R.; Thosin, K. A. Z.

2017-04-01

Mechanical properties of material are largely dictated by constituent microstructure parameters such as dislocation density, lattice microstrain, crystallite size and its distribution. To develop ultra-fine grain alloys such as Oxide Dispersion Strengthened (ODS) alloys, mechanical alloying is crucial step to introduce crystal defects, and refining the crystallite size. In this research the ODS sample powders were mechanically alloyed with different Y2O3 concentration respectively of 0.5, 1, 3, and 5 wt%. MA process was conducted with High Energy Milling (HEM) with the ball to powder ratio of 15:1. The vial and the ball were made of alumina, and the milling condition is set 200 r.p.m constant. The ODS powders were investigated by X-Ray Diffractions (XRD), Bragg-Brentano setup of SmartLab Rigaku with 40 KV, and 30 mA, step size using 0.02°, with scanning speed of 4°min-1. Line Profile Analysis (LPA) of classical Williamson-Hall was carried out, with the aim to investigate the different crystallite size, and microstrain due to the selection of the full wide at half maximum (FWHM) and integral breadth.

An integrated electron and optical metallographic procedure for the identification of precipitate phases in type 316 stainless steel

International Nuclear Information System (INIS)

Slattery, G.F.; O'Riordan, P.; Lambert, M.E.; Green, S.M.

1981-01-01

A sequential and integrated metallographic procedure has been developed and successfully employed to differentiate between carbide, sigma, chi, Laves and ferrite phases which are commonly encountered in type 316 austenitic steel. The experimental techniques of optical and electron microscopy to identify these phases have been outlined and provide a rapid and convenient method of characterizing the microstructure of the steel. The techniques sequence involves selective metallographic etching, Nomarski interference microscopy, scanning electron microscopy, energy dispersive microanalysis, transmission electron microscopy and electron diffraction. (author)

Experimental investigation of various surface integrity aspects in hard turning of AISI 4340 alloy steel with coated and uncoated cermet

Science.gov (United States)

Das, Anshuman; Patel, S. K.; Sateesh Kumar, Ch.; Biswal, B. B.

2018-03-01

The newer technological developments are exerting immense pressure on domain of production. These fabrication industries are busy finding solutions to reduce the costs of cutting materials, enhance the machined parts quality and testing different materials, which can be made versatile for cutting materials, which are difficult for machining. High-speed machining has been the domain of paramount importance for mechanical engineering. In this study, the variation of surface integrity parameters of hardened AISI 4340 alloy steel was analyzed. The surface integrity parameters like surface roughness, micro hardness, machined surface morphology and white layer of hardened AISI 4340 alloy steel were compared using coated and uncoated cermet inserts under dry cutting condition. From the results, it was deduced that coated insert outperformed uncoated one in terms of different surface integrity characteristics.

Production, microstructure and mechanical properties of two different austenitic ODS steels

Energy Technology Data Exchange (ETDEWEB)

Gräning, T., E-mail: tim.graening@kit.edu; Rieth, M.; Hoffmann, J.; Möslang, A.

2017-04-15

This article is to summarize and examine processing parameters of novel developed austenitic oxide dispersed strengthened (ODS) steels. Comparing hot-rolled and extruded conditions after the same degree of deformation after and before annealing, are just some examples to give insights into the complex processing of austenitic ODS steels. One of the major drawbacks of the material is the more sophisticated production process. Due to a ductile matrix material with an increased stickiness during milling, a two-step milling procedure with the use of ZrO{sub 2} milling balls was applied to raise the production yield and to use the abrasion of the ZrO{sub 2} as an additional element to facilitate the formation of nano-sized precipitates. To get a better understanding how the different powder particle sizes after milling affect final properties, sieving was applied and revealed a serious effect in terms of precipitate size, distribution and mechanical properties. Grain sizes in relation to the precipitate size, annealing time and processing parameters were determined and compared to the mechanical properties. Hardness and tensile test have pointed out, that the precipitate size and number are more important in respect to the ultimate tensile strength than the grain size and that in this study hot-rolled material exhibited the better properties. The investigation of the microstructure illustrated the stability of precipitates during annealing at 1100 °C for 40 h. These heat treatments also led to a consistent grain size, due to the pinning effect of the grain boundaries, caused by precipitates. - Highlights: •Comparison of the microstructure of extruded and hot-rolled ODS. •Two-step mechanical alloying with ZrO{sub 2} milling balls. •Determination of precipitate size distribution depending on chemical composition and annealing times. •Determination of the influence of sieving of mechanical alloyed powder on the near net shape products. •Tensile tests of two

Microstructural Evolution of Advanced Radiation-Resistant ODS Steel with Different Lengths of Mechanical Alloying Time

Energy Technology Data Exchange (ETDEWEB)

Noh, Sanghoon; Kim, Ga Eon; Kang, Suk Hoon; Kim, Tae Kyu [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

Austenitic stainless steel may be one of the candidates because of good strength and corrosion resistance at the high temperatures, however irradiation swelling well occurred to 120dpa at high temperatures and this leads the decrease of the mechanical properties and dimensional stability. Compared to this, ferritic/ martensitic steel is a good solution because of excellent thermal conductivity and good swelling resistance. Unfortunately, the available temperature range of ferritic/martensitic steel is limited up to 650 .deg. C. ODS steel is the most promising structural material because of excellent creep and irradiation resistance by uniformly distributed nano-oxide particles with a high density which is extremely stable at the high temperature in ferritic/martensitic matrix. In this study, powder properties and microstructures of the ODS steel with different length of mechanical alloying time was investigated. The ODS steel milled 5h showed homogeneous grain structure with the highest hardness.

Microstructural Evolution of Advanced Radiation-Resistant ODS Steel with Different Lengths of Mechanical Alloying Time

International Nuclear Information System (INIS)

Noh, Sanghoon; Kim, Ga Eon; Kang, Suk Hoon; Kim, Tae Kyu

2015-01-01

Austenitic stainless steel may be one of the candidates because of good strength and corrosion resistance at the high temperatures, however irradiation swelling well occurred to 120dpa at high temperatures and this leads the decrease of the mechanical properties and dimensional stability. Compared to this, ferritic/ martensitic steel is a good solution because of excellent thermal conductivity and good swelling resistance. Unfortunately, the available temperature range of ferritic/martensitic steel is limited up to 650 .deg. C. ODS steel is the most promising structural material because of excellent creep and irradiation resistance by uniformly distributed nano-oxide particles with a high density which is extremely stable at the high temperature in ferritic/martensitic matrix. In this study, powder properties and microstructures of the ODS steel with different length of mechanical alloying time was investigated. The ODS steel milled 5h showed homogeneous grain structure with the highest hardness

Modeling integrated biomass gasification business concepts

Science.gov (United States)

Peter J. Ince; Ted Bilek; Mark A. Dietenberger

2011-01-01

Biomass gasification is an approach to producing energy and/or biofuels that could be integrated into existing forest product production facilities, particularly at pulp mills. Existing process heat and power loads tend to favor integration at existing pulp mills. This paper describes a generic modeling system for evaluating integrated biomass gasification business...

Collaborative Scheduling between OSPPs and Gasholders in Steel Mill under Time-of-Use Power Price

Directory of Open Access Journals (Sweden)

Juxian Hao

2017-08-01

Full Text Available Byproduct gases generated during steel production process are the main fuels for on-site power plants (OSPPs in steel enterprises. Recently, with the implementation of time-of-use (TOU power price in China, increasing attention has been paid to the collaborative scheduling between OSPPs and gasholders. However, the load shifting potential of OSPPs has seldom been discussed in previous studies. In this paper, a mixed integer linear programming (MILP-based scheduling model is built to evaluate the load shifting potential and the corresponding economic benefits. A case study is conducted on two steel enterprises with different configurations of OSPPs, and the optimal operation strategy is also discussed.

Yang-Mills-Higgs solitons dynamics in (2+1)-dimensions

International Nuclear Information System (INIS)

Getmanov, B.S.; Sutcliffe, P.M.

1998-01-01

Dimensional reduction of the self-dual Yang-Mills (sd YM) equation in (2+2) dimensions produces an integrable Yang-Mills-Higgs-Bogomolny equation in (2+1) dimensions. For an SU(1,1) gauge group a t'Hooft-like ansatz is used to construct a monopole-like solution and an N-soliton-type solution, which describes static deformed monopoles together with exotic monopole dynamics, including transmutation. Finally, we show how our monopole solution has a surprisingly simple form in terms of the twistor construction, and make some remarks regarding multimonopole solutions

National design environment for pulp mills; Kansallinen paperitehtaan suunnitteluympaeristoe - PMST 03

Energy Technology Data Exchange (ETDEWEB)

Kaijaluoto, S. [VTT Energy, Jyvaeskylae (Finland)

1998-12-31

The research to be done in the CACTUS research programme produces new process models and generates new knowledge about the influence of various contaminants on the runnability and the quality of paper. The generated information calls for an environment where it can be analysed and utilised. The goal of the project is to build a design environment for papermaking processes. The environment will be composed of a number of tools, all integrated together, that can be used in process design from preliminary concept screening through detailed simulation studies to the design and tuning of control systems. The design environment is based on the Balas and APMS simulation programmes developed at VTT. Balas is a general steady-state simulation package for chemical processes with emphasis on pulp and paper. Recent applications include the analysis of the influence of new drying techniques on the energy and water management of a paper mill and the evaluation of new paper machine and water treatment concepts. APMS (Advanced Pulp and Paper Mill Simulator) is a new flexible tool intended for fast modelling and efficient simulation of the dynamic performance the various unit processes in pulp and paper mill, or even of the whole integrated mill. (orig.)

National design environment for pulp mills; Kansallinen paperitehtaan suunnitteluympaeristoe - PMST 03

Energy Technology Data Exchange (ETDEWEB)

Kaijaluoto, S [VTT Energy, Jyvaeskylae (Finland)

1999-12-31

The research to be done in the CACTUS research programme produces new process models and generates new knowledge about the influence of various contaminants on the runnability and the quality of paper. The generated information calls for an environment where it can be analysed and utilised. The goal of the project is to build a design environment for papermaking processes. The environment will be composed of a number of tools, all integrated together, that can be used in process design from preliminary concept screening through detailed simulation studies to the design and tuning of control systems. The design environment is based on the Balas and APMS simulation programmes developed at VTT. Balas is a general steady-state simulation package for chemical processes with emphasis on pulp and paper. Recent applications include the analysis of the influence of new drying techniques on the energy and water management of a paper mill and the evaluation of new paper machine and water treatment concepts. APMS (Advanced Pulp and Paper Mill Simulator) is a new flexible tool intended for fast modelling and efficient simulation of the dynamic performance the various unit processes in pulp and paper mill, or even of the whole integrated mill. (orig.)

Assessment of the integrity of ferritic-austenitic dissimilar weld joints of different grades of Cr-Mo ferritic steels

Energy Technology Data Exchange (ETDEWEB)

Laha, K.; Chandravathi, K.S.; Parameswaran, P.; Goyal, Sunil; Mathew, M.D. [Indira Gandhi Centre for Atomic Research, Kalpakkam (India). Metallurgy and Materials Group

2010-07-01

Integrity of the 2.25 Cr-1Mo / Alloy 800, 9Cr-1Mo / Alloy 800 and 9Cr-1Mo-VNb / Alloy 800 ferritic-austenitic dissimilar joints, fusion welded employing Inconel 182 electrode, has been assessed under creep conditions at 823 K. The dissimilar weld joints displayed lower creep rupture strength than their respective ferritic steel base metals. The strength reduction was more for 2.25Cr-1Mo steel joint and least for 9Cr-1Mo steel joint. The failure location in the joints was found to shift from the ferritic steel base metal to the intercritical region of heat-affected zone (HAZ) in ferritic steel (type IV cracking) with decrease in stress. At still lower stresses the failure occurred at the ferritic / austenitic weld interface. Localized creep deformation and cavitation in the soft intercritical HAZ induced type IV failure whereas creep cavitation at the weld interface particles induced ferritic / austenitic interface cracking due to high creep strength mismatch across it. Micromechanisms of type IV failure and interface cracking in the ferritic / austenitic joints and different susceptibility to failure for different grades of ferritic steels are discussed based on microstructural investigation, mechanical testing and finite element analysis. (Note from indexer: paper contains many typographical errors.)

Spin foam models of Yang-Mills theory coupled to gravity

International Nuclear Information System (INIS)

Mikovic, A

2003-01-01

We construct a spin foam model of Yang-Mills theory coupled to gravity by using a discretized path integral of the BF theory with polynomial interactions and the Barrett-Crane ansatz. In the Euclidean gravity case, we obtain a vertex amplitude which is determined by a vertex operator acting on a simple spin network function. The Euclidean gravity results can be straightforwardly extended to the Lorentzian case, so that we propose a Lorentzian spin foam model of Yang-Mills theory coupled to gravity

Comparative analysis of niobium and vanadium carbide efficiency in the high energy mechanical milling of aluminum bronze alloy

Directory of Open Access Journals (Sweden)

Alexandre Nogueira Ottoboni Dias

Full Text Available Abstract This study aims to analyze the efficiency of niobium and vanadium carbides in the high energy mechanical milling of aluminum bronze alloy. Two series of experiments were made following the same steps for both niobium carbide (NbC and vanadium carbide (VC additions: 30 g of chips were weighed and placed in a stainless steel jar with 3 % of carbide and 1 % of stearic acid for a mass/sphere relationship of 1:10. The milling was realized using a planetary ball mill for 10, 30 and 50 hours in an inert argon atmosphere at 300 rpm. Results shown in laser diffraction indicate a great reduction in the particle sizes of powders when VC is used. For 30 hours milling, D50 values ranged from 1580 µm with NbC to 182.3 µm with VC addition. The D50 values ranged from 251.5 µm with NbC to 52.26 µm with VC addition, for 50 hours milling. The scanning electron microscopy showed that in 10 hours of milling, the energy was not sufficient to achieve the shear of chips in both cases. For 30 hours, it's possible to observe particles with sizes between 100 µm and 800 µm with NbC addition while for the same milling time, with VC it's possible to see particles with different sizes, but with many shapes of fine particulates. For 50 hours milling, particles achieved the smaller sizes between 50 and 200 µm with NbC and ranging from 5 until 50 µm with VC addition.

Process integration study of a kraft pulp mill converted to an ethanol production plant – part B: Techno-economic analysis

International Nuclear Information System (INIS)

Fornell, Rickard; Berntsson, Thore; Åsblad, Anders

2012-01-01

In a previous study by the authors, energy efficiency measures in a conceptual kraft pulp mill converted to a lignocellulosic ethanol plant were investigated. The results suggested a number of different process designs which would give a substantial improvement in steam economy in the ethanol plant, compared to the original design. In the present study the different process designs are evaluated from an economic point-of-view, in order to determine if energy efficiency measures and increasing by-product sales decrease the production cost of ethanol from this specific process, or if the increased costs related to the implementation of these measures overshadow the benefits from increased by-product sales. The different energy efficiency measures are compared with less capital demanding alternatives (i.e. including low or no energy efficiency improvements) in order to assess the economic benefits of different strategies when converting a kraft pulp mill to ethanol production. The study indicates the economic importance of considering energy efficiency measures when repurposing a kraft pulp mill to an ethanol plant. It is also shown that, within the context of this study, a larger investment in measures will give better economic results than less capital demanding alternatives (with less improvement in energy efficiency). From an economic and energy efficiency viewpoint many of the suggested process designs will give approximately similar results, therefore the process design should be made based on other criteria (e.g. low complexity, low maintenance). - Highlights: ► Conversion of a kraft pulp mill to ethanol production. ► Heat integration of distillation/evaporation in a lignocellulosic ethanol plant. ► Energy efficiency measures lead to lower ethanol production cost. ► If capital costs and raw material prices are low the production cost could be as low as 365 €/m 3 EtOH.

Performance of an effectively integrated biomass multi-stage gasification system and a steel industry heat treatment furnace

International Nuclear Information System (INIS)

Gunarathne, Duleeka Sandamali; Mellin, Pelle; Yang, Weihong; Pettersson, Magnus; Ljunggren, Rolf

2016-01-01

Highlights: • Multi-stage biomass gasification is integrated with steel heat treatment furnace. • Fossil fuel derived CO_2 emission is eliminated by replacing natural gas with syngas. • The integrated system uses waste heat from the furnace for biomass gasification. • Up to 13% increment of the gasifier system energy efficiency is observed. • Fuel switching results in 10% lower flue gas loss and improved furnace efficiency. - Abstract: The challenges of replacing fossil fuel with renewable energy in steel industry furnaces include not only reducing CO_2 emissions but also increasing the system energy efficiency. In this work, a multi-stage gasification system is chosen for the integration with a heat treatment furnace in the steel powder industry to recover different rank/temperature waste heat back to the biomass gasification system, resulting higher system energy efficiency. A system model based on Aspen Plus was developed for the proposed integrated system considering all steps, including biomass drying, pyrolysis, gasification and the combustion of syngas in the furnace. Both low temperature (up to 400 °C) and high temperature (up to 700 °C) heat recovery possibilities were analysed in terms of energy efficiency by optimizing the biomass pretreatment temperature. The required process conditions of the furnace can be achieved by using syngas. No major changes to the furnace, combustion technology or flue gas handling system are necessary for this fuel switching. Only a slight revamp of the burner system and a new waste heat recovery system from the flue gases are required. Both the furnace efficiency and gasifier system efficiency are improved by integration with the waste heat recovery. The heat recovery from the hot furnace flue gas for biomass drying and steam superheating is the most promising option from an energy efficiency point of view. This option recovers two thirds of the available waste heat, according to the pinch analysis performed

Uranium-mill appraisal program

International Nuclear Information System (INIS)

Everett, R.J.; Cain, C.L.

1982-08-01

The results of special team appraisals at NRC-licensed uranium mills in the period May to November 1981 are reported. Since the Three Mile Island accident, NRC management has instituted a program of special team appraisals of radiation protection programs at certain NRC-licensed facilities. These appraisals were designed to identify weaknesses and strengths in NRC-licensed programs, including those areas not covered by explicit regulatory requirements. The regulatory requirements related to occupational radiation protection and environmental monitoring at uranium mills have been extensively upgraded in the past few years. In addition, there was some NRC staff concern with respect to the effectiveness of NRC licensing and inspection programs. In response to this concern and to changes in mill requirements, the NRC staff recommended that team appraisals be conducted at mills to determine the adequacy of mill programs, the effectiveness of the new requirements, and mill management implementation of programs and requirements. This report describes the appraisal scope and methodology as well as summary findings and conclusions. Significant weaknesses identified during the mill appraisals are discussed as well as recommendations for improvements in uranium mill programs and mill licensing and inspection

Effect of rare earth and titanium additions on the microstructures and properties of low carbon Fe-B cast steel

International Nuclear Information System (INIS)

Fu Hanguang; Xiao Qiang; Kuang Jiacai; Jiang Zhiqiang; Xing Jiandong

2007-01-01

A new type of wear resistant low carbon Fe-B cast steel with granular borides can be obtained by alloying with titanium and cerium rare earth (RE). As a result, the as-cast eutectic boride structures of Fe-B cast steel are greatly refined and a blocky, less interconnected boride network is obtained from continuous ledeburite. After heat treatment, the boride eutectic in the modified Fe-B cast steel is in the form of a granular boride structure that appears to be isolated particles The guide rollers made of modified low carbon Fe-B cast steel show excellent wear resistance and thermal fatigue resistance in high speed wire mills

Influence of boron on strain hardening behaviour and ductility of low carbon hot rolled steel

International Nuclear Information System (INIS)

Deva, Anjana; Jha, B.K.; Mishra, N.S.

2011-01-01

Highlights: → Unique feature of low strain hardening exponent (n) with high total elongation has been discussed in industrially produced low carbon boron containing steel. → n has been correlated with the micro structural changes occurring during deformation of steel. → This feature of low n and high % elongation has potential for higher cold reducibility. → The work is being reported for the first time on industrially produced low carbon boron containing steel. - Abstract: The beneficial effect of boron on mechanical properties of low carbon Al-killed steel has been reported in recent past. However, the effect of boron on strain hardening exponent (n) and ductility has not been fully understood. This aspect has been discussed in present work. The results of mill trials with reference to n and ductility with boron added steel are compared to those for commercial grade. The lowering of 'n' with increased total elongation in boron bearing steel has been related to the microstructural evolution as a result of boron addition.

Development of carbon steel with superior resistance to wall thinning and fracture for nuclear piping system

International Nuclear Information System (INIS)

Rhee, Chang Kyu; Lee, Min Ku; Park, Jin Ju

2010-07-01

Carbon steel is usually used for piping for secondary coolant system in nuclear power plant because of low cost and good machinability. However, it is generally reported that carbon steel was failed catastrophically because of its low resistance to wall thinning and fracture toughness. Especially, flow accelerated corrosion (FAC) is one of main problems of the wall thinning of piping in the nuclear power plant. Therefore, in this project, fabrication technology of new advanced carbon steel materials modified by dispersion of nano-carbide ceramics into the matrix is developed first in order to improve the resistance to wall thinning and fracture toughness drastically compared to the conventional one. In order to get highly wettable fine TiC ceramic particles into molten metal, the micro-sized TiC particles were first mechanically milled by Fe (MMed TiC/Fe) in a high energy ball mill machine in Ar gas atmosphere, and then mixed with surfactant metal elements (Sn, Cr, Ni) to obtain better wettability, as this lowered surface tension of the carbon steel melt. According to microscopic images revealed that an addition of MMed TiC/Fe-surfactant mixed powders favorably disperses the fine TiC particles in the carbon steel matrix. It was also found that the grain size refinement of the cast matrix is achieved remarkably when fine TiC particles were added due to the fact that they act as nucleation sites during the solidification process. As a results, a cast carbon steel dispersed with fine TiC particles shows improved mechanical properties such as hardness, tensile strength and cavitation resistance compared to that of without particles. However, the slight decrease of toughness was found

Effect of mechanical alloying and compaction parameters on the mechanical properties and microstructure of EUROFER 97 ODS steel

International Nuclear Information System (INIS)

Ramar, A.; Oksiuta, Z.; Baluc, N.; Schaeublin, R.

2006-01-01

Oxide dispersion strengthened (ODS) ferritic / martensitic (F/M) steels appear to be promising candidates for the future fusion reactor. Their inherent properties, good thermal conductivity, swelling resistance and low radiation damage accumulation, deriving from the base material EUROFER 97, are further enhanced by the presence of the fine dispersion of oxide particles. They would allow in principle for a higher operating temperature of the fusion reactor, which improves its thermal efficiency. In effect, their strength remains higher than the base material with increasing temperature. Their creep properties are also improved relatively to the base material. It is the pinning of dislocations at dispersed oxide particles that helps to improve the high temperature mechanical properties. EUROFER97 is a reduced activation F/M steel, whose chemical composition is 8.9 wt. % Cr, 1.1 wt. % W, 0.47 wt. % Mn, 0.2 wt. % V, 0.14 wt. % Ta and 0.11 wt. % C and Fe for the balance. A new ODS F/M steel based on EUROFER 97 is developed with the strengthening material as Y 2 O 3 maintained at 0.3wt% based on our past experience. The ODS powder is produced by a different powder metallurgy route. The Eurofer 97 atomized powder with particle sizes around 45 μm is ball milled in argon atmosphere in a planetary ball mill together with Yttria particles with sizes about 10 to 30 nm. The milled powders are now canned in a steel container. They are degassed at 450 o C for 3 hours under a vacuum of 10-5 mbar. The canned sample is sealed in vacuum and finally compacted by hot isostatic pressing (HIP) in argon atmosphere under a pressure of 180 MPa at 1000 o C for 1 hour. Electron microscopy and X-ray diffraction observations are done at regular intervals during ball milling to identify changes in the particle and crystallite size and in particular with the solubility of Yttria in the matrix. Further, The microstructure and mechanical properties of final compacted material is assessed. The

Oxidation of ultra low carbon and silicon bearing steels

Energy Technology Data Exchange (ETDEWEB)

Suarez, Lucia [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: lucia.suarez@ctm.com.es; Rodriguez-Calvillo, Pablo [CTM - Technologic Centre, Materials Technology Area, Manresa, Barcelona (Spain)], E-mail: pablo.rodriguez@ctm.com.es; Houbaert, Yvan [Department of Materials Science and Engineering, University of Ghent (Belgium)], E-mail: Yvan.Houbaert@UGent.be; Colas, Rafael [Facultad de Ingenieria Mecanica y Electrica, Universidad Autonoma de Nuevo Leon (Mexico)], E-mail: rcolas@mail.uanl.mx

2010-06-15

Oxidation tests were carried out in samples from an ultra low carbon and two silicon bearing steels to determine the distribution and morphology of the oxide species present. The ultra low carbon steel was oxidized for short periods of time within a chamber designed to obtain thin oxide layers by controlling the atmosphere, and for longer times in an electric furnace; the silicon steels were reheated only in the electric furnace. The chamber was constructed to study the behaviour encountered during the short period of time between descaling and rolling in modern continuous mills. It was found that the oxide layers formed on the samples reheated in the electric furnace were made of different oxide species. The specimens treated in the chamber had layers made almost exclusively of wustite. Selected oxide samples were studied by scanning electron microscopy to obtain electron backscattered diffraction patterns, which were used to identify the oxide species in the layer.

Biotechnological applications for the utilisation of wastes from palm oil mills

Energy Technology Data Exchange (ETDEWEB)

Cheah, S C; Ma, A N; Ooi, L C.L.; Ong, A S.H.

1988-05-01

The milling of oil palm fruits produces about two-and-a-half to three times as much effluent as oil does. It also generates a large amount of lignocellulosic wastes, mainly in the form of empty fruit bunches, press cake fibres and nut shell. Research efforts at PORIM have been directed towards the utilisation of these wastes as a means to solve the problem of environmental pollution as well as for the generation of economic returns for the mills. We have studied a thermophilic contact process for the anaerobic digestion of palm oil mill effluent and its potential for generating biogas for energy uses. Our work has also shown that the condensate derived from the fruit sterilisation process during milling is amenable to fermentation for the production of single cell protein (SCP) and exo-enzymes. The enzymes produced have been applied for oil clarification, oil recovery from press cake fibers and saccharification of the fibers for the production of sugar feedstocks. This paper will also introduce the concept of integrated waste management for the palm oil mill through the implementation of these technologies.

Integrated Approach for a Knowledge-Based Process Layout for Simultaneous 5-Axis Milling of Advanced Materials

Directory of Open Access Journals (Sweden)

F. Klocke

2011-01-01

Full Text Available Advanced materials, like nickel-based alloys, gain importance in turbomachinery manufacturing, where creating complex surfaces constitute a major challenge. However, milling strategies that provide high material removal rates at acceptable tooling costs demand optimized tool geometry and process parameter selection. In this paper, a description of circular milling is given, focusing on resulting engagement conditions. Regarding this, a test bench was designed to investigate the chip formation process in an analogy milling process. Furthermore, the methodology for the approach in the analogy process was developed. Results of a first test run in Inconel 718 verify the presented approach.

PLASTIC DEFORMATION ON THE MACHINED SURFACE OF STEEL Cr20Ni10MoTi AT DRILLING

Directory of Open Access Journals (Sweden)

Jozef Jurko

2009-07-01

Full Text Available Information about material machinability is very important for the machining technology. Precise and reliable information on the machinability of a material before it enters the machining process is a necessity, and this brings the verification of technological methods in practice. This article presents the conclusions of machinability tests on austenitic stainless steel according to EN-EU (ISO: steel Cr20Ni10MoTi. This article presents the conclusions of VEGA grant agency at the Ministry of Education SR for supporting research work and co-financing the projects: Grant work #01/3173/2006 with the title „Experimental investigation of cutting zones in drilled and milled stainless steels

Final Environmental Impact Statement Permit Application by United States Steel Corp. Proposed Lake Front Steel Mill, Conneaut, Ohio. Volume 1,

Science.gov (United States)

1979-04-01

substrate (bottom) in an aquatic environment. Biochemical Oxygen Demand (BOD) - The amount of dissolved oxygen required to meet the metabolic needs of...Furnace & Ladle Lining Removal 6 Dempster Dinosaur Diesel Scrap Box Handling 1 Lift-A-Loft Propane Maintenance Scaffold 2 Breezewagon Furnace Cooling 1...10,000 lb Electric Miscellaneous (Battery) Roll Shop 2 Dempster Dinosaur 15 cu yd - Diesel Scale Handling 30 ton (incl. Plate Mill) 3 Motor Scooter 4

Fiscal 1999 survey report. Basic survey for promotion of joint implementations, etc. (Feasibility study of regenerative burner type heating furnaces for China's Shougang Corporation and Anshan Steel); 1999 nendo Chugoku shuto kotetsu Anshan kotetsu chikunetsu burner kanetsuro FS

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

Most of the steel heating furnaces now in operation in China are of the old type, consuming more than 40% more fuel than furnaces in general use for instance in Japan. In this survey, China's steel heating furnaces will be replaced by regenerative burners, developed in Japan recently and approaching practical application, for epoch-making enhancement of energy conservation and NOx reduction. Three plants are selected for study, which are the Shougang Corporation Plate Mill, the Qinhungdao Plate Mill, and the Anshan Steel Mill. Technical feasibility and economic profitability are studied for each of the projects for picking out projects that will link to CDM (clean development mechanism) in the future. In all the three mills, excellent energy conservation and economic profitability will result from technologically feasible introduction of regenerative burner heating furnaces. It is expected that their introduction will take place early enough. Full-scale diffusion of new furnaces will be dependent, however, on the progress of fuel gas cleaning study and China's assessment of the effects of energy conservation and environmental improvement. (NEDO)

Quantum Yang-Mills theory on arbitrary surfaces

International Nuclear Information System (INIS)

Blau, Matthias; Thompson, George

1991-05-01

Quantum Yang-Mills theory on 2-dimensional surfaces is studied. Using path integral methods general and explicit expressions are derived for the partition function and expectation values of homologically trivial and non-trivial Wilson loops on closed surfaces of any genus, as well as for the kernels on manifolds with handles and boundaries. (author). 15 refs

Uranium Mill Tailings Management

International Nuclear Information System (INIS)

Nelson, J.D.

1982-01-01

This book presents the papers given at the Fifth Symposium on Uranium Mill Tailings Management. Advances made with regard to uranium mill tailings management, environmental effects, regulations, and reclamation are reviewed. Topics considered include tailings management and design (e.g., the Uranium Mill Tailings Remedial Action Project, environmental standards for uranium mill tailings disposal), surface stabilization (e.g., the long-term stability of tailings, long-term rock durability), radiological aspects (e.g. the radioactive composition of airborne particulates), contaminant migration (e.g., chemical transport beneath a uranium mill tailings pile, the interaction of acidic leachate with soils), radon control and covers (e.g., radon emanation characteristics, designing surface covers for inactive uranium mill tailings), and seepage and liners (e.g., hydrologic observations, liner requirements)

Preliminary Test of Upgraded Conventional Milling Machine into PC Based CNC Milling Machine

International Nuclear Information System (INIS)

Abdul Hafid

2008-01-01

CNC (Computerized Numerical Control) milling machine yields a challenge to make an innovation in the field of machining. With an action job is machining quality equivalent to CNC milling machine, the conventional milling machine ability was improved to be based on PC CNC milling machine. Mechanically and instrumentally change. As a control replacing was conducted by servo drive and proximity were used. Computer programme was constructed to give instruction into milling machine. The program structure of consists GUI model and ladder diagram. Program was put on programming systems called RTX software. The result of up-grade is computer programming and CNC instruction job. The result was beginning step and it will be continued in next time. With upgrading ability milling machine becomes user can be done safe and optimal from accident risk. By improving performance of milling machine, the user will be more working optimal and safely against accident risk. (author)

New strategy for the optimal design and manufacture of high performance milling heads

Directory of Open Access Journals (Sweden)

Bustillo, A.

2011-12-01

Full Text Available High-performance mechanical-transmission heads are one of the most complex, costly and problematic parts of a milling machine, owing to the large amount of piping required for transporting fluids and to the high level of mechanical performance that is required from them. This study proposes a strategy for optimising the design and manufacture of head bodies by using aluminium alloys and by integrating tubular stainless steel inserts in the casting of the head. These tubular inserts that are integrated into the aluminium mass are an alternative to cooling conduits currently made by machine drilling. As demonstrated in the experimental validation of the first prototype, the new method has created a design that retains the same mechanical performance, increases its reliability and reduces the weight of the milling machine’s moving parts.

Los cabezales de transmisión mecánica de altas prestaciones son una de las partes más complejas, costosas y problemáticas de una maquina fresadora. Esto es debido a la gran cantidad de canalizaciones para la transmisión de fluidos que deben de contener y a las altas prestaciones mecánicas que se les exigen. En este trabajo se presenta una estrategia para optimizar el diseño y la fabricación de los cuerpos de estos cabezales basada en la incorporación de aleaciones de aluminio y la inclusión de insertos tubulares de acero en la propia fundición que conforma el cabezal. Los insertos tubulares sustituyen a los canales de refrigeración realizados actualmente por taladros de mecanizado y quedan integrados en la masa de aluminio. La nueva metodología ha permitido realizar un diseño que mantiene las prestaciones mecánicas, aumenta la fiabilidad y reduce la masa de estos elementos móviles de fresadoras como ha demostrado la validación experimental de un primer prototipo.

Final Environmental Impact Statement. Permit Application by United States Steel Corp., Proposed Lake Front Steel Mill, Conneaut, OH. Volume 4

Science.gov (United States)

1979-01-01

aditin t fis an g.alim" sbl Case n limitatiom he the kind of air that is %bon all talks began regarding building of a mill in Comact, it was my peesaomly...all.. determination of relative bpp -PlC 12 w eies thO f feSW~ d U Ifom a t peroje c am~r . Luh e r r s i a e a o as- itioc. levels for *an bird species

Evaluation of internal fit of interim crown fabricated with CAD/CAM milling and 3D printing system.

Science.gov (United States)

Lee, Wan-Sun; Lee, Du-Hyeong; Lee, Kyu-Bok

2017-08-01

This study is to evaluate the internal fit of the crown manufactured by CAD/CAM milling method and 3D printing method. The master model was fabricated with stainless steel by using CNC machine and the work model was created from the vinyl-polysiloxane impression. After scanning the working model, the design software is used to design the crown. The saved STL file is used on the CAD/CAM milling method and two types of 3D printing method to produce 10 interim crowns per group. Internal discrepancy measurement uses the silicon replica method and the measured data are analyzed with One-way ANOVA to verify the statistic significance. The discrepancy means (standard deviation) of the 3 groups are 171.6 (97.4) µm for the crown manufactured by the milling system and 149.1 (65.9) and 91.1 (36.4) µm, respectively, for the crowns manufactured with the two types of 3D printing system. There was a statistically significant difference and the 3D printing system group showed more outstanding value than the milling system group. The marginal and internal fit of the interim restoration has more outstanding 3D printing method than the CAD/CAM milling method. Therefore, the 3D printing method is considered as applicable for not only the interim restoration production, but also in the dental prosthesis production with a higher level of completion.

A preliminary analysis of incident investigation reports of an integrated steel plant: some reflection.

Science.gov (United States)

Verma, A; Maiti, J; Gaikwad, V N

2018-06-01

Large integrated steel plants employ an effective safety management system and gather a significant amount of safety-related data. This research intends to explore and visualize the rich database to find out the key factors responsible for the occurrences of incidents. The study was carried out on the data in the form of investigation reports collected from a steel plant in India. The data were processed and analysed using some of the quality management tools like Pareto chart, control chart, Ishikawa diagram, etc. Analyses showed that causes of incidents differ depending on the activities performed in a department. For example, fire/explosion and process-related incidents are more common in the departments associated with coke-making and blast furnace. Similar kind of factors were obtained, and recommendations were provided for their mitigation. Finally, the limitations of the study were discussed, and the scope of the research works was identified.

Application of dragonfly algorithm for optimal performance analysis of process parameters in turn-mill operations- A case study

Science.gov (United States)

Vikram, K. Arun; Ratnam, Ch; Lakshmi, VVK; Kumar, A. Sunny; Ramakanth, RT

2018-02-01

Meta-heuristic multi-response optimization methods are widely in use to solve multi-objective problems to obtain Pareto optimal solutions during optimization. This work focuses on optimal multi-response evaluation of process parameters in generating responses like surface roughness (Ra), surface hardness (H) and tool vibration displacement amplitude (Vib) while performing operations like tangential and orthogonal turn-mill processes on A-axis Computer Numerical Control vertical milling center. Process parameters like tool speed, feed rate and depth of cut are considered as process parameters machined over brass material under dry condition with high speed steel end milling cutters using Taguchi design of experiments (DOE). Meta-heuristic like Dragonfly algorithm is used to optimize the multi-objectives like ‘Ra’, ‘H’ and ‘Vib’ to identify the optimal multi-response process parameters combination. Later, the results thus obtained from multi-objective dragonfly algorithm (MODA) are compared with another multi-response optimization technique Viz. Grey relational analysis (GRA).

Refinement of the microstructure of steel by cross rolling

International Nuclear Information System (INIS)

Tsay, Kira; Arbuz, Alexandr; Gusseynov, Nazim; Nemkaeva, Renata; Ospanov, Nurlan; Krupen'kin, Ivan

2016-01-01

One of the most effective ways for refinement of metal microstructure is a severe plastic deformation. The cross rolling is the one of most perspective methods of severe plastic deformation, because it allows to get the long billets, unlike equal angular pressing and other popular methods. This fact provides some industrial expectation for this method. However, deformation and motion path of the metal is very heterogeneous across the section of the rolled piece. This paper presents the finite element modeling of hot cross rolling of steel in the software package DEFORM-3D features implemented and studied the stress-strain state. An experimental study of the effect of the cross rolling on a three-roll mill on the microstructure of structural alloy steel and stainless steel AISI321 in different zones of the bar. Analysis of microsections made after rolling with high total stretch and the final pass temperature 700°C, shows the formation of equiaxial ultrafinegrain structure on the periphery of an elongated rod and “rolling” texture in the central zone. The resulting microstructure corresponds to that obtained in models of stress-strain state. Keywords: cross rolling, ultra-fine grain structure, steel.

Oxide dispersion strengthened ferritic steels: a basic research joint program in France

Science.gov (United States)

Boutard, J.-L.; Badjeck, V.; Barguet, L.; Barouh, C.; Bhattacharya, A.; Colignon, Y.; Hatzoglou, C.; Loyer-Prost, M.; Rouffié, A. L.; Sallez, N.; Salmon-Legagneur, H.; Schuler, T.

2014-12-01

AREVA, CEA, CNRS, EDF and Mécachrome are funding a joint program of basic research on Oxide Dispersion Strengthened Steels (ODISSEE), in support to the development of oxide dispersion strengthened 9-14% Cr ferritic-martensitic steels for the fuel element cladding of future Sodium-cooled fast neutron reactors. The selected objectives and the results obtained so far will be presented concerning (i) physical-chemical characterisation of the nano-clusters as a function of ball-milling process, metallurgical conditions and irradiation, (ii) meso-scale understanding of failure mechanisms under dynamic loading and creep, and, (iii) kinetic modelling of nano-clusters nucleation and α/α‧ unmixing.

Oxide dispersion strengthened ferritic steels: a basic research joint program in France

Energy Technology Data Exchange (ETDEWEB)

Boutard, J.-L., E-mail: jean-louis.boutard@cea.fr [Cabinet du Haut-Commissaire, CEA/Saclay, 91191 Gif sur Yvette Cedex (France); Badjeck, V. [LPS, UMR CNRS 8502, Building 510, Université Paris-Sud 11, 91405 Orsay Cedex (France); Barguet, L. [LAUM, UMR CNRS 6613, Building IAM – UFR Sciences, Avenue O. Messiaen, 72085 Le Mans Cedex 9 (France); Barouh, C. [DMN/SRMP, CEA/Saclay, Building 520, 91191 Gif sur Yvette Cedex (France); Bhattacharya, A. [DMN/SRMP, CEA/Saclay, Building 520, 91191 Gif sur Yvette Cedex (France); CSNSM, UMR CNRS 8609, Université Paris-Sud 11, Buildings 104 and 108, 91405 Orsay Campus (France); Colignon, Y. [IM2NP, UMR CNRS 7334, Case 142, Faculté des Sciences, Campus de Saint Jérôme, Aix Marseille Université, 13397 Marseille Cedex 20 (France); Hatzoglou, C. [GPM, UMR CNRS 6634, Technopôle du Madrillet, Avenue de l’Université, BP12, 76801 Saint Etienne du Rouvray Cedex (France); Loyer-Prost, M. [DMN/SRMP, CEA/Saclay, Building 520, 91191 Gif sur Yvette Cedex (France); Rouffié, A.L. [DMN/SRMA, CEA/Saclay, Building 455, 91191 Gif sur Yvette Cedex (France); Sallez, N. [SIMAP, UMR CNRS 5266, INPG, Domaine Universitaire, 1130 rue de la Piscine, BP75, 38402 Saint Martin d’Hères Cedex (France); Salmon-Legagneur, H. [DMN/SRMA, CEA/Saclay, Building 455, 91191 Gif sur Yvette Cedex (France); Schuler, T. [DMN/SRMP, CEA/Saclay, Building 520, 91191 Gif sur Yvette Cedex (France)

2014-12-15

AREVA, CEA, CNRS, EDF and Mécachrome are funding a joint program of basic research on Oxide Dispersion Strengthened Steels (ODISSEE), in support to the development of oxide dispersion strengthened 9–14% Cr ferritic–martensitic steels for the fuel element cladding of future Sodium-cooled fast neutron reactors. The selected objectives and the results obtained so far will be presented concerning (i) physical–chemical characterisation of the nano-clusters as a function of ball-milling process, metallurgical conditions and irradiation, (ii) meso-scale understanding of failure mechanisms under dynamic loading and creep, and, (iii) kinetic modelling of nano-clusters nucleation and α/α′ unmixing.

Oxide dispersion strengthened ferritic steels: a basic research joint program in France

International Nuclear Information System (INIS)

Boutard, J.-L.; Badjeck, V.; Barguet, L.; Barouh, C.; Bhattacharya, A.; Colignon, Y.; Hatzoglou, C.; Loyer-Prost, M.; Rouffié, A.L.; Sallez, N.; Salmon-Legagneur, H.; Schuler, T.

2014-01-01

AREVA, CEA, CNRS, EDF and Mécachrome are funding a joint program of basic research on Oxide Dispersion Strengthened Steels (ODISSEE), in support to the development of oxide dispersion strengthened 9–14% Cr ferritic–martensitic steels for the fuel element cladding of future Sodium-cooled fast neutron reactors. The selected objectives and the results obtained so far will be presented concerning (i) physical–chemical characterisation of the nano-clusters as a function of ball-milling process, metallurgical conditions and irradiation, (ii) meso-scale understanding of failure mechanisms under dynamic loading and creep, and, (iii) kinetic modelling of nano-clusters nucleation and α/α′ unmixing

Comparison of pulp-mill-integrated hydrogen production from gasified black liquor with stand-alone production from gasified biomass

International Nuclear Information System (INIS)

Andersson, E.; Harvey, S.

2007-01-01

When gasified black liquor is used for hydrogen production, significant amounts of biomass must be imported. This paper compares two alternative options for producing hydrogen from biomass: (A) pulp-mill-integrated hydrogen production from gasified back liquor; and (B) stand-alone production of hydrogen from gasified biomass. The comparison assumes that the same amount of biomass that is imported in Alternative A is supplied to a stand-alone hydrogen production plant and that the gasified black liquor in Alternative B is used in a black liquor gasification combined cycle (BLGCC) CHP unit. The comparison is based upon equal amounts of black liquor fed to the gasifier, and identical steam and power requirements for the pulp mill. The two systems are compared on the basis of total CO 2 emission consequences, based upon different assumptions for the reference energy system that reflect different societal CO 2 emissions reduction target levels. Ambitions targets are expected to lead to a more CO 2 -lean reference energy system, in which case hydrogen production from gasified black liquor (Alternative A) is best from a CO 2 emissions' perspective, whereas with high CO 2 emissions associated with electricity production, hydrogen from gasified biomass and electricity from gasified black liquor (Alternative B) is preferable. (author)

Fabrication of spherical high-nitrogen stainless steel powder alloys by mechanical alloying and thermal plasma spheroidization

Science.gov (United States)

Razumov, Nikolay G.; Wang, Qing Sheng; Popovich, Anatoly A.; Shamshurin, Aleksey I.

2018-04-01

This paper describes the results of experimental studies on the treatment of Fe-23Cr-11Mn-1N high-nitrogen stainless steel powder alloys, synthesized by the mechanical alloying (MA) of elemental powders in the flow of a radio frequency thermal plasma. The as-milled powder with irregular particles were successfully converted into spherical high-nitrogen stainless steel powder alloy. Measurement of the residual nitrogen content in the obtained powder, shown that during the plasma spheroidization process, part of the nitrogen escapes from the alloy.

Synthesis of Ni3Ta, Ni2Ta and NiTa by high-energy ball milling and subsequent heat treatment

International Nuclear Information System (INIS)

Benites, H.S.N.; Silva, B.P da; Ramos, A.S.; Silva, A.A.A.P.; Coelho, G.C.; Lima, B.B. de

2014-01-01

The tantalum has relevance for the development of multicomponent Ni-based superalloys which are hardened by solid solution and precipitation mechanisms. Master alloys are normally used in the production step in order to produce refractory metals and alloys. The present work reports on the synthesis of Ni_3Ta, Ni_2Ta and NiTa by high-energy ball milling and subsequent heat treatment. The elemental Ni-25Ta, Ni-33Ta and Ni-50Ta (at.-%) powder mixtures were ball milled under Ar atmosphere using stainless steel balls and vials, 300 rpm and a ball-to-powder weight ratio of 10:1. Following, the as-milled samples were uniaxially compacted and heat-treated at 1100 deg C for 4h under Ar atmosphere. The characterization of as-milled and heat-treated samples was conducted by means of X-ray diffraction, scanning electron microscopy, and energy dispersive spectrometry. A large amount of Ni_3Ta, Ni_2Ta and NiTa was formed in the mechanically alloyed heat-treated Ni-25Ta, Ni-33Ta and Ni-50Ta alloys. (author)

Effects of Dry-Milling and Wet-Milling on Chemical, Physical and Gelatinization Properties of Rice Flour

Directory of Open Access Journals (Sweden)

Jitranut Leewatchararongjaroen

2016-09-01

Full Text Available Rice flour from nine varieties, subjected to dry- and wet-milling processes, was determined for its physical and chemical properties. The results revealed that milling method had an effect on properties of flour. Wet-milling process resulted in flour with significantly lower protein and ash contents and higher carbohydrate content. Wet-milled flour also tended to have lower lipid content and higher amylose content. In addition, wet-milled rice flour contained granules with smaller average size compared to dry-milled samples. Swelling power at 90 °C of wet-milled samples was higher while solubility was significantly lower than those of dry-milled flour. Dry milling process caused the destruction of the crystalline structure and yielded flour with lower crystallinity compared to wet-milling process, which resulted in significantly lower gelatinization enthalpy.

Investigation of the physical parameters of duplex stainless steel (DSS surface integrity after turning

Directory of Open Access Journals (Sweden)

G. Krolczyk

2015-01-01

Full Text Available The article presents the influence of machining parameters on the microhardness of surface integrity (SI after turning by means of a coated sintered carbide wedge with a coating with ceramic intermediate layer. The investigation comprised the influence of cutting speed on the SI microhardness in dry machining. The material under investigation was duplex stainless steel with two-phase ferritic-austenitic structure. The results obtained allow for conclusions concerning the exploitation features of processed machine parts.

Role of steel slags on biomass/carbon dioxide gasification integrated with recovery of high temperature heat.

Science.gov (United States)

Sun, Yongqi; Liu, Qianyi; Wang, Hao; Zhang, Zuotai; Wang, Xidong

2017-01-01

Disposal of biomass in the agriculture and steel slags in the steel industry provides a significant solution toward sustainability in China. Herein these two sectors were creatively combined as a novel method, i.e., biomass/CO 2 gasification using waste heat from hot slags where the influence of chemical compositions of steel slags, characterized as iron oxide content and basicity, on gasification thermodynamics, was systemically reported for the first time. Both the target gases of CO, H 2 and CH 4 and the polluted gases of NH 3 , NO and NO 2 were considered. It was first found that an increasing iron content and slag basicity continuously improved the CO yield at 600-1000°C and 800-1000°C, respectively; while the effect on polluted gas releases was limited. Moreover, the solid wastes after gasification could be utilized to provide nutrients and improve the soil in the agriculture, starting from which an integrated modern system was proposed herein. Copyright © 2016 Elsevier Ltd. All rights reserved.

Investigation of the milling capabilities of the F10 Fine Grind mill using Box-Behnken designs.

Science.gov (United States)

Tan, Bernice Mei Jin; Tay, Justin Yong Soon; Wong, Poh Mun; Chan, Lai Wah; Heng, Paul Wan Sia

2015-01-01

Size reduction or milling of the active is often the first processing step in the design of a dosage form. The ability of a mill to convert coarse crystals into the target size and size distribution efficiently is highly desirable as the quality of the final pharmaceutical product after processing is often still dependent on the dimensional attributes of its component constituents. The F10 Fine Grind mill is a mechanical impact mill designed to produce unimodal mid-size particles by utilizing a single-pass two-stage size reduction process for fine grinding of raw materials needed in secondary processing. Box-Behnken designs were used to investigate the effects of various mill variables (impeller, blower and feeder speeds and screen aperture size) on the milling of coarse crystals. Response variables included the particle size parameters (D10, D50 and D90), span and milling rate. Milled particles in the size range of 5-200 μm, with D50 ranging from 15 to 60 μm, were produced. The impeller and feeder speeds were the most critical factors influencing the particle size and milling rate, respectively. Size distributions of milled particles were better described by their goodness-of-fit to a log-normal distribution (i.e. unimodality) rather than span. Milled particles with symmetrical unimodal distributions were obtained when the screen aperture size was close to the median diameter of coarse particles employed. The capacity for high throughput milling of particles to a mid-size range, which is intermediate between conventional mechanical impact mills and air jet mills, was demonstrated in the F10 mill. Prediction models from the Box-Behnken designs will aid in providing a better guide to the milling process and milled product characteristics. Copyright © 2014 Elsevier B.V. All rights reserved.

Porous stainless steel for biomedical applications

Directory of Open Access Journals (Sweden)

Sabrina de Fátima Ferreira Mariotto

2011-01-01

Full Text Available Porous 316L austenitic stainless steel was synthesized by powder metallurgy with relative density of 0.50 and 0.30 using 15 and 30 wt. (% respectively of ammonium carbonate and ammonium bicarbonate as foaming agents. The powders were mixed in a planetary ball mill at 60 rpm for 10 minutes. The samples were uniaxially pressed at 287 MPa and subsequently vacuum heat treated in two stages, the first one at 200 ºC for 5 hours to decompose the carbonate and the second one at 1150 ºC for 2 hours to sinter the steel. The sintered samples had a close porous structure and a multimodal pore size distribution that varied with the foaming agent and its concentration. The samples obtained by addition of 30 wt. (% of foaming agents had a more homogeneous porous structure than that obtained with 15 wt. (%. The MTT cytotoxicity test (3-[4,5-dimethylthiazol]-2,5-diphenyltetrazolium bromide was used to evaluate the mitochondrial activity of L929 cells with samples for periods of 24, 48, and 72 hours. The cytotoxicity test showed that the steel foams were not toxic to fibroblast culture. The sample with the best cellular growth, therefore the most suitable for biomedical applications among those studied in this work, was produced with 30 wt. (% ammonium carbonate. In this sample, cell development was observed after 48 hours of incubation, and there was adhesion and spreading on the material after 72 hours. Electrochemical experiments using a chloride-containing medium were performed on steel foams and compared to massive steel. The massive steel had a better corrosion performance than the foams as the porosity contributes to increase the surface area exposed to the corrosive medium.

Galvanic Interaction between Chalcopyrite and Pyrite with Low Alloy and High Carbon Chromium Steel Ball

Directory of Open Access Journals (Sweden)

Asghar Azizi

2013-01-01

Full Text Available This study was aimed to investigate the galvanic interaction between pyrite and chalcopyrite with two types of grinding media (low alloy and high carbon chromium steel ball in grinding of a porphyry copper sulphide ore. Results indicated that injection of different gases into mill altered the oxidation-reduction environment during grinding. High carbon chromium steel ball under nitrogen gas has the lowest galvanic current, and low alloy steel ball under oxygen gas had the highest galvanic current. Also, results showed that the media is anodic relative to pyrite and chalcopyrite, and therefore pyrite or chalcopyrite with a higher rest potential acted as the cathode, whilst the grinding media with a lower rest potential acted as the anode, when they are electrochemically contacted. It was also found that low alloy steel under oxygen produced the highest amount of EDTA extractable iron in the slurry, whilst high carbon chromium steel under nitrogen atmosphere led to the lowest amount.

Some Evolution Hierarchies Derived from Self-dual Yang-Mills Equations

International Nuclear Information System (INIS)

Zhang Yufeng; Hon, Y.C.

2011-01-01

We develop in this paper a new method to construct two explicit Lie algebras E and F. By using a loop algebra Ē of the Lie algebra E and the reduced self-dual Yang-Mills equations, we obtain an expanding integrable model of the Giachetti-Johnson (GJ) hierarchy whose Hamiltonian structure can also be derived by using the trace identity. This provides a much simpler construction method in comparing with the tedious variational identity approach. Furthermore, the nonlinear integrable coupling of the GJ hierarchy is readily obtained by introducing the Lie algebra g N . As an application, we apply the loop algebra E-tilde of the Lie algebra E to obtain a kind of expanding integrable model of the Kaup-Newell (KN) hierarchy which, consisting of two arbitrary parameters α and β, can be reduced to two nonlinear evolution equations. In addition, we use a loop algebra F of the Lie algebra F to obtain an expanding integrable model of the BT hierarchy whose Hamiltonian structure is the same as using the trace identity. Finally, we deduce five integrable systems in R 3 based on the self-dual Yang-Mills equations, which include Poisson structures, irregular lines, and the reduced equations. (general)

Fabrication of Fe-Cr-Mo powder metallurgy steel via a mechanical-alloying process

Science.gov (United States)

Park, Jooyoung; Jeong, Gowoon; Kang, Singon; Lee, Seok-Jae; Choi, Hyunjoo

2015-11-01

In this study, we employed a mechanical-alloying process to manufacture low-alloy CrL and CrM steel powders that have similar specifications to their water-atomized counterparts. X-ray diffraction showed that Mo and Cr are alloyed in Fe after four cycles of planetary milling for 1 h at 150 RPM with 15-min pauses between the cycles (designated as P2C4 process). Furthermore, the measured powder size was found to be similar to that of the water-atomized counterparts according to both scanning electron microscope images and laser particle size analysis. The samples were sintered at 1120 °C, after which the P2C4-milled CrL showed similar hardness to that of water-atomized CrL, whereas the P2C4-milled CrM showed about 45% lower hardness than that of its water-atomized counterpart. Water-atomized CrM consists of a well-developed lathtype microstructure (bainite or martensite), while a higher fraction of polygonal ferrite is observed in P2C4-milled CrM. This phase difference causes the reduction of hardness in the P2C4-milled CrM, implying that the phase transformation behavior of specimens produced via powder metallurgy is influenced by the powder fabrication method.

Integrating Fenton's process and ion exchange for olive mill wastewater treatment and iron recovery.

Science.gov (United States)

Reis, Patrícia M; Martins, Pedro J M; Martins, Rui C; Gando-Ferreira, Licínio M; Quinta-Ferreira, Rosa M

2018-02-01

A novel integrated methodology involving Fenton's process followed by ion exchange (IE) was proposed for the treatment of olive mill wastewater. Fenton's process was optimized and it was able to remove up to 81% of chemical oxygen demand when pH 3.5, reaction time 1 h, [Fe 2+ ] = 50 mg L -1 and [Fe 2+ ]/[H 2 O 2 ] = 0.002 were applied. In spite of the potential of this treatment approach, final iron removal from the liquid typically entails pH increase and iron sludge production. The integration of an IE procedure using Lewatit TP 207 resin was found to be able to overcome this important environmental shortcoming. The resin showed higher affinity toward Fe 3+ than to Fe 2+ . However, the iron removal efficiency of an effluent coming from Fenton's was independent of the type of the initial iron used in the process. The presence of organic matter had no significant effect over the resin iron removal efficiency. Even if some efficiency decrease was observed when a high initial iron load was applied, the adsorbent mass quantity can be easily adapted to reach the desired iron removal. The use of IE is an interesting industrial approach able to surpass Fenton's peroxidation drawback and will surely boost its full-scale application in the treatment of bio-refractory effluents.

Ball milled bauxite residue as a reinforcing filler in phosphate-based intumescent system

Directory of Open Access Journals (Sweden)

Adiat Ibironke Arogundade

2018-01-01

Full Text Available Bauxite residue (BR is an alumina refinery waste with a global disposal problem. Of the 120 MT generated annually, only 3 MT is disposed via utilization. One of the significant challenges to sustainable utilization has been found to be the cost of processing. In this work, using ball milling, we achieved material modification of bauxite residue. Spectrometric imaging with FESEM showed the transformation from an aggregate structure to nano, platy particulates, leading to particle size homogeneity. BET analysis showed surface area was increased by 23%, while pH was reduced from 10.8 to 9.1 due to collapsing of the hydroxyl surface by the fracturing action of the ball mill. Incorporation of this into a phosphate-based fire retardant, intumescent formulation led to improved material dispersion and the formation of reinforcing heat shielding char nodules. XRD revealed the formation of ceramic metal phosphates which acted as an additional heat sink to the intumescent system, thereby reducing char oxidation and heat transfer to the substrate. Steel substrate temperature from a Bunsen burner test reduced by 33%. Therefore, ball milling can serve as a simple, low-cost processing route for the reuse of bauxite residue in intumescent composites.

Palm oil mill effluent treatment using a two-stage microbial fuel cells system integrated with immobilized biological aerated filters.

Science.gov (United States)

Cheng, Jia; Zhu, Xiuping; Ni, Jinren; Borthwick, Alistair

2010-04-01

An integrated system of two-stage microbial fuel cells (MFCs) and immobilized biological aerated filters (I-BAFs) was used to treat palm oil mill effluent (POME) at laboratory scale. By replacing the conventional two-stage up-flow anaerobic sludge blanket (UASB) with a newly proposed upflow membrane-less microbial fuel cell (UML-MFC) in the integrated system, significant improvements on NH(3)-N removal were observed and direct electricity generation implemented in both MFC1 and MFC2. Moreover, the coupled iron-carbon micro-electrolysis in the cathode of MFC2 further enhanced treatment efficiency of organic compounds. The I-BAFs played a major role in further removal of NH(3)-N and COD. For influent COD and NH(3)-N of 10,000 and 125 mg/L, respectively, the final effluents COD and NH(3)-N were below 350 and 8 mg/L, with removal rates higher than 96.5% and 93.6%. The GC-MS analysis indicated that most of the contaminants were satisfactorily biodegraded by the integrated system. Copyright 2009 Elsevier Ltd. All rights reserved.

PECULIARITIES OF FORMATION OF STRUCTURE AND PROPERTIES AT THERMO-MECHANICAL PROCESSING OF ROLLED WIRE OF NICKEL-MOLYBDENUM STEEL WITH WELDING FUNCTION

OpenAIRE

V. A. Lutsenko

2012-01-01

There are results of researches of the mechanical properties and structure of the wire rod made of low-carbon nickel molybdenum steel after reduction to toughness thermomechanical treatment in the stream of high-speed wire mill.

Einstein-Yang-Mills from pure Yang-Mills amplitudes

Energy Technology Data Exchange (ETDEWEB)

Nandan, Dhritiman; Plefka, Jan [Institut für Physik and IRIS Adlershof, Humboldt-Universität zu Berlin,Zum Großen Windkanal 6, D-12489 Berlin (Germany); Schlotterer, Oliver [Max-Planck-Institut für Gravitationsphysik, Albert-Einstein-Institut,Am Mühlenberg 1, D-14476 Potsdam (Germany); Wen, Congkao [I.N.F.N. Sezione di Roma Tor Vergata,Via della Ricerca Scientifica, 00133 Roma (Italy)

2016-10-14

We present new relations for scattering amplitudes of color ordered gluons and gravitons in Einstein-Yang-Mills theory. Tree-level amplitudes of arbitrary multiplicities and polarizations involving up to three gravitons and up to two color traces are reduced to partial amplitudes of pure Yang-Mills theory. In fact, the double-trace identities apply to Einstein-Yang-Mills extended by a dilaton and a B-field. Our results generalize recent work of Stieberger and Taylor for the single graviton case with a single color trace. As the derivation is made in the dimension-agnostic Cachazo-He-Yuan formalism, our results are valid for external bosons in any number of spacetime dimensions. Moreover, they generalize to the superamplitudes in theories with 16 supercharges.

7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

Science.gov (United States)

2010-01-01

... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... Milled Rice Principles Governing Application of Standards § 868.310 Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice...

Effect of Built-Up Edge Formation during Stable State of Wear in AISI 304 Stainless Steel on Machining Performance and Surface Integrity of the Machined Part.

Science.gov (United States)

Ahmed, Yassmin Seid; Fox-Rabinovich, German; Paiva, Jose Mario; Wagg, Terry; Veldhuis, Stephen Clarence

2017-10-25

During machining of stainless steels at low cutting -speeds, workpiece material tends to adhere to the cutting tool at the tool-chip interface, forming built-up edge (BUE). BUE has a great importance in machining processes; it can significantly modify the phenomenon in the cutting zone, directly affecting the workpiece surface integrity, cutting tool forces, and chip formation. The American Iron and Steel Institute (AISI) 304 stainless steel has a high tendency to form an unstable BUE, leading to deterioration of the surface quality. Therefore, it is necessary to understand the nature of the surface integrity induced during machining operations. Although many reports have been published on the effect of tool wear during machining of AISI 304 stainless steel on surface integrity, studies on the influence of the BUE phenomenon in the stable state of wear have not been investigated so far. The main goal of the present work is to investigate the close link between the BUE formation, surface integrity and cutting forces in the stable sate of wear for uncoated cutting tool during the cutting tests of AISI 304 stainless steel. The cutting parameters were chosen to induce BUE formation during machining. X-ray diffraction (XRD) method was used for measuring superficial residual stresses of the machined surface through the stable state of wear in the cutting and feed directions. In addition, surface roughness of the machined surface was investigated using the Alicona microscope and Scanning Electron Microscopy (SEM) was used to reveal the surface distortions created during the cutting process, combined with chip undersurface analyses. The investigated BUE formation during the stable state of wear showed that the BUE can cause a significant improvement in the surface integrity and cutting forces. Moreover, it can be used to compensate for tool wear through changing the tool geometry, leading to the protection of the cutting tool from wear.

75 FR 71463 - Woodland Mills Corporation Mill Spring, NC; Notice of Revised Determination on Reconsideration

Science.gov (United States)

2010-11-23

... DEPARTMENT OF LABOR Employment and Training Administration [TA-W-73,695] Woodland Mills Corporation Mill Spring, NC; Notice of Revised Determination on Reconsideration By application dated July 22... regarding the eligibility of workers and former workers of Woodland Mills Corporation, Mill Spring, North...

harmonic load modeling: a case study of 33 kv abuja steel mill feeder

African Journals Online (AJOL)

HOD

An in-depth study of the harmonic orders inherent in a power system network is required ... This paper studied the harmonic orders of the 33 kV Abuja Steel Feeder .... models for various industrial and household electrical ..... Malaysia, 2013.

Wire Finishing Mill Rolling Bearing Fault Diagnosis Based on Feature Extraction and BP Neural Network

Directory of Open Access Journals (Sweden)

Hong-Yu LIU

2014-10-01

Full Text Available Rolling bearing is main part of rotary machine. It is frail section of rotary machine. Its running status affects entire mechanical equipment system performance directly. Vibration acceleration signals of the third finishing mill of Anshan Steel and Iron Group wire plant were collected in this paper. Fourier analysis, power spectrum analysis and wavelet transform were made on collected signals. Frequency domain feature extraction and wavelet transform feature extraction were made on collected signals. BP neural network fault diagnosis model was adopted. Frequency domain feature values and wavelet transform feature values were treated as neural network input values. Various typical fault models were treated as neural network output values. Corresponding relations between feature vector and fault omen were utilized. BP neural network model of typical wire plant finishing mill rolling bearing fault was constructed by training many groups sample data. After inputting sample needed to be diagnosed, wire plant finishing mill rolling bearing fault can be diagnosed. This research has important practical significance on enhancing rolling bearing fault diagnosis precision, repairing rolling bearing duly, decreasing stop time, enhancing equipment running efficiency and enhancing economic benefits.

Flank wears Simulation by using back propagation neural network when cutting hardened H-13 steel in CNC End Milling

Science.gov (United States)

Hazza, Muataz Hazza F. Al; Adesta, Erry Y. T.; Riza, Muhammad

2013-12-01

High speed milling has many advantages such as higher removal rate and high productivity. However, higher cutting speed increase the flank wear rate and thus reducing the cutting tool life. Therefore estimating and predicting the flank wear length in early stages reduces the risk of unaccepted tooling cost. This research presents a neural network model for predicting and simulating the flank wear in the CNC end milling process. A set of sparse experimental data for finish end milling on AISI H13 at hardness of 48 HRC have been conducted to measure the flank wear length. Then the measured data have been used to train the developed neural network model. Artificial neural network (ANN) was applied to predict the flank wear length. The neural network contains twenty hidden layer with feed forward back propagation hierarchical. The neural network has been designed with MATLAB Neural Network Toolbox. The results show a high correlation between the predicted and the observed flank wear which indicates the validity of the models.

Flank wears Simulation by using back propagation neural network when cutting hardened H-13 steel in CNC End Milling

International Nuclear Information System (INIS)

Al Hazza, Muataz Hazza F; Adesta, Erry Y T; Riza, Muhammad

2013-01-01

High speed milling has many advantages such as higher removal rate and high productivity. However, higher cutting speed increase the flank wear rate and thus reducing the cutting tool life. Therefore estimating and predicting the flank wear length in early stages reduces the risk of unaccepted tooling cost. This research presents a neural network model for predicting and simulating the flank wear in the CNC end milling process. A set of sparse experimental data for finish end milling on AISI H13 at hardness of 48 HRC have been conducted to measure the flank wear length. Then the measured data have been used to train the developed neural network model. Artificial neural network (ANN) was applied to predict the flank wear length. The neural network contains twenty hidden layer with feed forward back propagation hierarchical. The neural network has been designed with MATLAB Neural Network Toolbox. The results show a high correlation between the predicted and the observed flank wear which indicates the validity of the models

The three-loop form factor in N=4 super Yang-Mills theory

Energy Technology Data Exchange (ETDEWEB)

Gehrmann, Thomas [Universitaet Zuerich (Switzerland); Henn, Johannes [IAS Princeton (United States); Huber, Tobias [Universitaet Siegen (Germany)

2012-07-01

We present the calculation of the Sudakov form factor in N=4 super Yang-Mills theory to the three-loop order. At leading colour, the latter is expressed in terms of planar and non-planar loop integrals. We show that it is possible to choose a representation in which each loop integral has uniform transcendentality in the Riemann {zeta}-function. We comment on the expected exponentiation of the infrared divergences and the values of the three-loop cusp and collinear anomalous dimensions in dimensional regularisation. We also compare the form factor in N=4 super Yang-Mills to the leading transcendentality pieces of the quark and gluon form factor in QCD. Finally, we investigate the ultraviolet properties of the form factor in D>4 dimensions.

Dirac equations for generalised Yang-Mills systems

International Nuclear Information System (INIS)

Lechtenfeld, O.; Nahm, W.; Tchrakian, D.H.

1985-06-01

We present Dirac equations in 4p dimensions for the generalised Yang-Mills (GYM) theories introduced earlier. These Dirac equations are related to the self-duality equations of the GYM and are checked to be elliptic in a 'BPST' background. In this background these Dirac equations are integrated exactly. The possibility of imposing supersymmetry in the GYM-Dirac system is investigated, with negative results. (orig.)

The influence of mechanical properties of workpiece material on the main cutting force in face milling

Directory of Open Access Journals (Sweden)

M. Sekulić

2010-10-01

Full Text Available The paper presents the research into cutting forces in face milling of three different materials: steel Č 4732 (EN42CrMo4, nodular cast iron NL500 (EN-GJS-500-7 and silumine AlSi10Mg (EN AC-AlSi10Mg. Obtained results show that hardness and tensile strength values of workpiece material have a significant influence on the main cutting force, and thereby on the cutting energy in machining.

Interaction model of steel ladle of continuous caster in steel works

Directory of Open Access Journals (Sweden)

Huang Bang Fu

2016-01-01

Full Text Available For further research on the precondition and interoperability model of interaction ladles among continuous caster, this article takes steel ladle of Y steel works as the object of research. On the basis of turnover number calculation model of single cast steel ladle, the relationship between cast number and the turnover number and turnover times and last turnover number are further analyzed. The simulation of steel ladle turnover rules was taken on the 2 continuous casters with Gantt chart. After that, the relationships between turnover number and last turnover number and non-turnover number are researched deeply. Combining with the Gantt chart, the expressions of start casting time and empty ladle ending time and heavy ladle starting time were put forward. The precondition of steel ladle interaction is obtained, which means the exchange ladle should not undertaking transport task in first stop continuous caster, and the empty ladle end time of exchange ladle of first stop continuous caster should early than the heavy ladle start time of last stop continuous caster. After applying the model to practice, 3 steel ladles of No.2 continuous caster can be reduced. This research results is supplying theoretical basis for steel ladle controlling and production organization optimization, and enriches the theory and method of metallurgical process integration.

CHARACTERIZATION AND PROCESSING OF SCALES FROM THE MECHANICAL DESCALING OF CARBON STEELS FOR RECYCLING AS COATING PIGMENTS

Directory of Open Access Journals (Sweden)

Anderson de Oliveira Fraga

2014-10-01

Full Text Available The large volume of solid wastes generated as scales in Steel Mills accounts to circa 1% to 2% of the total steel production and has led to studies aiming the recycling of scales, usually resulting in products of low added value. In this study, scales from the mechanical descaling of SAE 1045 steel were characterized by SEM and by quantitative X-Ray diffraction (Rietveld method, as well as by differential thermal analysis, aiming to develop its pretreatment for the further use as lamellar pigments in anticorrosive coatings of high added value. Aspect ratios between 1:50 and 1:100 were obtained by the processing of scales, which allows the replacement of other micaceous iron oxides.

Verification of the effect of surface preparation on Hot Isostatic Pressing diffusion bonding joints of CLAM steel

Energy Technology Data Exchange (ETDEWEB)

Zhao, Yanyun [University of Science and Technology of China, Hefei, Anhui 230027 (China); Institute of Nuclear Energy Safety Technology, Chinese Academy of Sciences, Hefei, Anhui 230031 (China); Li, Chunjing, E-mail: chunjing.li@fds.org.cn [Institute of Nuclear Energy Safety Technology, Chinese Academy of Sciences, Hefei, Anhui 230031 (China); Huang, Bo; Liu, Shaojun [Institute of Nuclear Energy Safety Technology, Chinese Academy of Sciences, Hefei, Anhui 230031 (China); Huang, Qunying [University of Science and Technology of China, Hefei, Anhui 230027 (China); Institute of Nuclear Energy Safety Technology, Chinese Academy of Sciences, Hefei, Anhui 230031 (China)

2014-12-15

Hot Isostatic Pressing (HIP) diffusion bonding with CLAM steel is the primary candidate fabrication technique for the first wall (FW) of DFLL-TBM. Surface state is one of the key factors for the joints quality. The effect of surface state prepared with grinder and miller on HIP diffusion bonding joints of CLAM steel was investigated. HIP diffusion bonding was performed at 140 MPa and 1373 K within 3 h. The mechanical properties of the joints were investigated with instrumented Charpy V-notch impact tests and the microstructures of the joints were analyzed with scanning electron microscopy (SEM). The results showed that the milled samples with fine surface roughness were more suitable for CLAM steel HIP diffusion bonding.

Water requirements of the iron and steel industry

Science.gov (United States)

Walling, Faulkner B.; Otts, Louis Ethelbert

1967-01-01

Twenty-nine steel plants surveyed during 1957 and 1958 withdrew from various sources about 1,400 billion gallons of water annually and produced 40.8 million tons of ingot steel. This is equivalent to about 34,000 gallons of water per ton of steel. Fifteen iron ore mines and fifteen ore concentration plants together withdrew annually about 89,000 million gallons to produce 15 million tons of iron ore concentrate, or 5,900 gallons per ton of concentrate. About 97 percent of the water used in the steel plants came from surface sources, 2.2 percent was reclaimed sewage, and 1.2 percent was ground water. Steel plants supplied about 96 percent of their own water requirements, although only three plants used self-supplied water exclusively. Water used by the iron ore mines and concentration plants was also predominantly self supplied from surface source. Water use in the iron and steel industry varied widely and depended on the availability of water, age and condition of plants and equipment, kinds of processes, and plant operating procedures. Gross water use in integrated steel plants ranged from 11,200 to 110,000 gallons per ton of steel ingots, and in steel processing plants it ranged from 4,180 to 26,700 gallons per ton. Water reuse also varied widely from 0 to 18 times in integrated steel plants and from 0 to 44 times in steel processing plants. Availability of water seemed to be the principal factor in determining the rate of reuse. Of the units within steel plants, a typical (median) blast furnace required 20,500 gallons of water per ton of pig iron. At the 1956-60 average rate of pig iron consumption, this amounts to about 13,000 gallons per ton of steel ingots or about 40 percent of that required by a typical integrated steel plant 33,200 gallons per ton. Different processes of iron ore concentration are devised specifically for the various kinds of ore. These processes result in a wide range of water use from 124 to 11,300 gallons of water per ton of iron ore

Development of Focused Ion Beam technique for high speed steel 3D-SEM artefact fabrication

DEFF Research Database (Denmark)

Carli, Lorenzo; MacDonald, A. Nicole; De Chiffre, Leonardo

2009-01-01

The work describes preliminary manufacture by grinding, followed by machining on a Focused Ion Beam (FIB), of a high speed steel step artefact for 3D-SEM calibration. The FIB is coupled with a SEM in the so called dual beam instrument. The milling capabilities of FIB were checked from a qualitative...... point of view, using the dual beam SEM imaging, and quantitatively using a reference stylus instrument, to establish traceability. A triangular section having a depth of about 10 μm was machined, where the 50 μm curvature radius due to grinding was reduced to about 2 μm by FIB milling...

Bioassay for uranium mill tailings

International Nuclear Information System (INIS)

Tschaeche, A.N.

1986-01-01

Uranium mill tailings are composed of fine sand that contains, among other things, some uranium (U/sup 238/ primarily), and all of the uranium daughters starting with /sup 230/Th that are left behind after the usable uranium is removed in the milling process. Millions of pounds of tailings are and continue to be generated at uranium mills around the United States. Discrete uranium mill tailings piles exist near the mills. In addition, the tailings materials were used in communities situated near mill sites for such purposes as building materials, foundations for buildings, pipe runs, sand boxes, gardens, etc. The Uranium Mill Tailings Remedial Action Project (UMTRAP) is a U.S. Department of Energy Program designed with the intention of removing or stabilizing the mill tailings piles and the tailings used to communities so that individuals are not exposed above the EPA limits established for such tailings materials. This paper discusses the bioassay programs that are established for workers who remove tailings from the communities in which they are placed

Biomass torrefaction mill

Science.gov (United States)

Sprouse, Kenneth M.

2016-05-17

A biomass torrefaction system includes a mill which receives a raw biomass feedstock and operates at temperatures above 400 F (204 C) to generate a dusty flue gas which contains a milled biomass product.

Integrated assessment of exergy, energy and carbon dioxide emissions in an iron and steel industrial network

International Nuclear Information System (INIS)

Wu, Junnian; Wang, Ruiqi; Pu, Guangying; Qi, Hang

2016-01-01

Highlights: • Exergy, energy and CO_2 emissions assessment of iron and steel industrial network. • Effects of industry symbiosis measures on exergy, energy and CO_2 emissions. • Exploring the environmental impact from exergy losses. • The overall performance indexes are proposed for iron and steel industrial network. • Sinter strand and the wet quenching process have the lowest exergy efficiency. - Abstract: Intensive energy consumption and high pollution emissions in the iron and steel industry have caused problems to the energy system, in the economy, and in the environment. Iron and steel industrial network as an example of energy conservation and emissions reduction, require better analysis and assessment. The present study comprehensively assesses an iron and steel industrial network and its environmental performance with respect to exergy, energy and CO_2 emissions. The results show that the sinter strand needs to be greatly improved and the wet quenching process needs to be completely redesigned. The overall exergy efficiency and energy efficiency can be improved by adopting industrial symbiosis (IS) measures. We found that adjusting the energy structure to use renewable energy and recycling solid waste can greatly reduce CO_2 emissions. Moreover, the maximum exergy losses occurred in the blast furnace with the maximum CO_2 emissions. The iron making plant exerted a strong effect on the environment based on the equivalent CO_2 emission potentials. Many performance indicators of the entire industrial network were also examined in this work. It can be seen that integrated evaluation of energy and CO_2 emissions with exergy is necessary to help to mitigate adverse environmental impacts and more effectively fulfill the goals for energy conservation and emissions reduction.

PECULIARITIES OF FORMATION OF STRUCTURE AND PROPERTIES AT THERMO-MECHANICAL PROCESSING OF ROLLED WIRE OF NICKEL-MOLYBDENUM STEEL WITH WELDING FUNCTION

Directory of Open Access Journals (Sweden)

V. A. Lutsenko

2012-01-01

Full Text Available There are results of researches of the mechanical properties and structure of the wire rod made of low-carbon nickel molybdenum steel after reduction to toughness thermomechanical treatment in the stream of high-speed wire mill.

Evaluation of Superficial and Dimensional Quality Features in Metallic Micro-Channels Manufactured by Micro-End-Milling

Directory of Open Access Journals (Sweden)

Claudio Giardini

2013-04-01

Full Text Available Miniaturization encourages the development of new manufacturing processes capable of fabricating features, like micro-channels, in order to use them for different applications, such as in fuel cells, heat exchangers, microfluidic devices and micro-electromechanical systems (MEMS. Many studies have been conducted on heat and fluid transfer in micro-channels, and they appeared significantly deviated from conventional theory, due to measurement errors and fabrication methods. The present research, in order to deal with this opportunity, is focused on a set of experiments in the micro-milling of channels made of aluminum, titanium alloys and stainless steel, varying parameters, such as spindle speed, depth of cut per pass (ap, channel depth (d, feed per tooth (fz and coolant application. The experimental results were analyzed in terms of dimensional error, channel profile shape deviation from rectangular and surface quality (burr and roughness. The micro-milling process was capable of offering quality features required on the micro-channeled devices. Critical phenomena, like run-out, ploughing, minimum chip thickness and tool wear, were encountered as an explanation for the deviations in shape and for the surface quality of the micro-channels. The application of coolant and a low depth of cut per pass were significant to obtain better superficial quality features and a smaller dimensional error. In conclusion, the integration of superficial and geometrical features on the study of the quality of micro-channeled devices made of different metallic materials contributes to the understanding of the impact of calibrated cutting conditions in MEMS applications.

Enhancing the enzymatic hydrolysis of corn stover by an integrated wet-milling and alkali pretreatment.

Science.gov (United States)

He, Xun; Miao, Yelian; Jiang, Xuejian; Xu, Zidong; Ouyang, Pingkai

2010-04-01

An integrated wet-milling and alkali pretreatment was applied to corn stover prior to enzymatic hydrolysis. The effects of NaOH concentration in the pretreatment on crystalline structure, chemical composition, and reducing-sugar yield of corn stover were investigated, and the mechanism of increasing reducing-sugar yield by the pretreatment was discussed. The experimental results showed that the crystalline structure of corn stover was disrupted, and lignin was removed, while cellulose and hemicellulose were retained in corn stover by the pretreatment with 1% NaOH in 1 h. The reducing-sugar yield from the pretreated corn stovers increased from 20.2% to 46.7% when the NaOH concentration increased from 0% to 1%. The 1% NaOH pretreated corn stover had a holocellulose conversion of 55.1%. The increase in reducing-sugar yield was related to the crystalline structure disruption and delignification of corn stover. It was clarified that the pretreatment significantly enhanced the conversion of cellulose and hemicellulose in the corn stover to sugars.

Long-term effects of waste solutions on concrete and reinforcing steel

International Nuclear Information System (INIS)

Daniel, J.I.; Stark, D.C.; Kaar, P.H.

1982-04-01

This report has been prepared for the In Situ Waste Disposal Program Tank Assessment Task (WG-11) as part of an investigation to evaluate the long-term performance of waste storage tanks at the Hanford Site. This report, prepared by the Portland Cement Association, presents the results of four years of concrete degradation studies which exposed concrete and reinforcing steel, under load and at 180 0 F, to simulated double-shell slurry, simulated salt cake solution, and a control solution. Exposure length varied from 3 months to 36 months. In all cases, examination of the concrete and reinforcing steel at the end of the exposure indicated there was no attack, i.e., no evidence of rusting, cracking, disruption of mill scale or loss of strength

Counterbalance of cutting force for advanced milling operations

Science.gov (United States)

Tsai, Nan-Chyuan; Shih, Li-Wen; Lee, Rong-Mao

2010-05-01

The goal of this work is to concurrently counterbalance the dynamic cutting force and regulate the spindle position deviation under various milling conditions by integrating active magnetic bearing (AMB) technique, fuzzy logic algorithm and an adaptive self-tuning feedback loop. Since the dynamics of milling system is highly determined by a few operation conditions, such as speed of spindle, cut depth and feedrate, therefore the dynamic model for cutting process is more appropriate to be constructed by experiments, instead of using theoretical approach. The experimental data, either for idle or cutting, are utilized to establish the database of milling dynamics so that the system parameters can be on-line estimated by employing the proposed fuzzy logic algorithm as the cutting mission is engaged. Based on the estimated milling system model and preset operation conditions, i.e., spindle speed, cut depth and feedrate, the current cutting force can be numerically estimated. Once the current cutting force can be real-time estimated, the corresponding compensation force can be exerted by the equipped AMB to counterbalance the cutting force, in addition to the spindle position regulation by feedback of spindle position. On the other hand, for the magnetic force is nonlinear with respect to the applied electric current and air gap, the characteristics of the employed AMB is investigated also by experiments and a nonlinear mathematic model, in terms of air gap between spindle and electromagnetic pole and coil current, is developed. At the end, the experimental simulations on realistic milling are presented to verify the efficacy of the fuzzy controller for spindle position regulation and the capability of the dynamic cutting force counterbalance.

Detection of milled 100Cr6 steel surface by eddy current and incremental permeance methods

Czech Academy of Sciences Publication Activity Database

Perevertov, Oleksiy; Neslušan, M.; Stupakov, Alexandr

2017-01-01

Roč. 87, Apr (2017), s. 15-23 ISSN 0963-8695 R&D Projects: GA ČR GB14-36566G; GA ČR GA13-18993S Institutional support: RVO:68378271 Keywords : Eddy currents * hard milling * incremental permeance * magnetic materials * surface characterization Subject RIV: JB - Sensors, Measurment, Regulation OBOR OECD: Electrical and electronic engineering Impact factor: 2.726, year: 2016

Surface integrity and part accuracy in reaming and tapping stainless steel with new vegetable based cutting oils

DEFF Research Database (Denmark)

Belluco, Walter; De Chiffre, Leonardo

2002-01-01

This paper presents an investigation on the effect of new formulations of vegetable oils on surface integrity and part accuracy in reaming and tapping operations with AISI 316L stainless steel. Surface integrity was assessed with measurements of roughness, microhardness, and using metallographic...... as part accuracy. Cutting fluids based on vegetable oils showed comparable or better performance than mineral oils. ÆÉ2002 Published by Elsevier Science Ltd....... techniques, while part accuracy was measured on a coordinate measuring machine. A widely diffused commercial mineral oil was used as reference for all measurements. Cutting fluid was found to have a significant effect on surface integrity and thickness of the strain hardened layer in the sub-surface, as well...

Microstructure Evolution During Creep of Cold Worked Austenitic Stainless Steel

Science.gov (United States)

Krishan Yadav, Hari; Ballal, A. R.; Thawre, M. M.; Vijayanand, V. D.

2018-04-01

The 14Cr–15Ni austenitic stainless steel (SS) with additions of Ti, Si, and P has been developed for their superior creep strength and better resistance to void swelling during service as nuclear fuel clad and wrapper material. Cold working induces defects such as dislocations that interact with point defects generated by neutron irradiation and facilitates recombination to make the material more resistant to void swelling. In present investigation, creep properties of the SS in mill annealed condition (CW0) and 40 % cold worked (CW4) condition were studied. D9I stainless steel was solution treated at 1333 K for 30 minutes followed by cold rolling. Uniaxial creep tests were performed at 973 K for various stress levels ranging from 175-225 MPa. CW4 samples exhibited better creep resistance as compared to CW0 samples. During creep exposure, cold worked material exhibited phenomena of recovery and recrystallization wherein new strain free grains were observed with lesser dislocation network. In contrast CW0 samples showed no signs of recovery and recrystallization after creep exposure. Partial recrystallization on creep exposure led to higher drop in hardness in cold worked sample as compared to that in mill annealed sample. Accelerated precipitation of carbides at the grain boundaries was observed during creep exposure and this phenomenon was more pronounced in cold worked sample.

Study and development of NiAl intermetallic coating on hypo-eutectoid steel using highly activated composite granules of the Ni-Al system

Energy Technology Data Exchange (ETDEWEB)

Shahzad, Aamir; Zadorozhnyy, Vladislav Yu.; Pavlov, Mikhail D.; Semenov, Dmitri V.; Kaloshkin, Sergey D. [National Univ. of Science and Technology (MISIS), Moscow (Russian Federation)

2018-01-15

NiAl intermetallic coating thickness of about 50 μm was fabricated on hypo-eutectoid steel by mechanical alloying using pre-activated Ni-Al composite granules as coating material. First, Ni and Al powders were mixed with the composition of Ni-50 at.% Al and mechanically activated in a planetary ball mill, until the composite granules of this powder mixture, having maximum activity (9 cm sec{sup -1}), were formed after 120 min of milling at 200 rpm. The composite granules were then taken out from the planetary ball mill just before the critical time, i. e. the time at which these granules synthesize and convert to an intermetallic NiAl compound. The highly activated composite granules of Ni-Al were then put into the vial of a vibratory ball mill with the substrate on top of the chamber. After mechanical alloying for 60 min in the vibratory ball mill, the composite granules were synthesized fully and heat was produced during the synthesis which helped producing a thick and strong adhesive coating of NiAl intermetallic on the steel substrate. The main advantage of this technique is that not only is time saved but also there is no need for any post mechanical alloying process such as annealing or laser treatment etc. to get homogeneous, strongly bonded intermetallic coatings. X-ray diffraction analysis clearly indicates the formation of NiAl phase. Micro-hardness of the coating and substrate was also measured. The cross-sectional microstructure of the composite granules and the final coating were studied by scanning electron microscopy.

Report on development of super metal technology and on result of innovative technologies for producing material for controlling iron-based mesoscopic structure; 1999 nendo super metal no gijutsu kaihatsu tetsukei mesoscopic soshiki seigyo zairyo sosei gijutsu seika hokokusho

Energy Technology Data Exchange (ETDEWEB)

NONE

2000-03-01

R and D was conducted for the purpose of 'establishing innovative technologies for producing microstructure steel having a grain size of approximately 1 {mu}m or less and a thickness of 1 mm through the formation of uniform multi-phase structure steel', with the results for fiscal 1999 summarized. In the subject year, a multi-functional integrated test rolling mill was introduced, with possibility validated for grain ultra-refinement by three types of large strain deformation, and with the effect of deforming conditions confirmed. As for the theoretical understanding of the mechanism of grain ultra-refinement and the establishment of its guiding principle, a progress was made in clarifying the ultra-refinement mechanism particularly by the strain-induced ultra-low-temperature diffusional transformation, revealing for example that micro-bands formed in deformed austenitic substructures provided the nucleation sites for ultra-fine ferrite. In the evaluation of properties on medium size samples prepared by the multi-functional integrated test rolling mill, remarkable improvement was confirmed in yield strength and tensile strength in martensitic steel or tempered martensitic steel as well as in ferritic steel. (NEDO)

Influence of the Radiation Shield on the Temperature of Rails Rolled in the Reversing Mill

Directory of Open Access Journals (Sweden)

Gołdasz A.

2015-04-01

Full Text Available The paper presents a mathematical model of heat transfer during cooling of hot-rolled rails in the reversing mill. The influence of the radiation shield on the temperature of rolled rails has been analyzed. The heat transfer model for cooling a strip covered by the thermal shield has been presented. The two types of shields build of steel and aluminum sheets separated with insulating layer have been studded. Calculations have been performed with self developed software which utilizes the finite element method.

Mill in Yin ing mine: developments and new technology application

International Nuclear Information System (INIS)

Chen Xiangbiao; Liu Zhicheng

1999-01-01

Introduces the developments and new technology application of mill in Yining Mine, concretely evaluates the characters and effects employed three kinds of technological process, and considers that there are many advantages and features in the process No.3. It's technology is integrity, practical and worth recommending

The stainless steel beneficial reuse integrated demonstration

International Nuclear Information System (INIS)

Boettinger, W.L.; Lutz, R.N.

1994-01-01

Process water heat exchangers at SRS contains over 95% 304 stainless steel which could be recycled back to DOE in a ''controlled release'' manner, that is, the radioactive scrap metal (RSM) could be reprocessed into new reusable products for return to DOE for use within the DOE Complex. In 1994, a demonstration was begun to recycle recycle contaminated stainless steel by melting 60 tons of RSM and refabricating it into containers for long-term temporary storage. The demonstration covers the entire recycle chain; the melting and the fabrication are to be done through subcontracts with private industry. Activity level of RSM to be supplied to industry is less than one curie total; the average specific activity level of the cobalt-60 which will be imbedded in the final products was estimated to be 117 pico curies per gram (4.31 becquerels/gram)

Plasma assisted nitriding for micro-texturing onto martensitic stainless steels*

Directory of Open Access Journals (Sweden)

Katoh Takahisa

2015-01-01

Full Text Available Micro-texturing method has grown up to be one of the most promising procedures to form micro-lines, micro-dots and micro-grooves onto the mold-die materials and to duplicate these micro-patterns onto metallic or polymer sheets via stamping or injection molding. This related application requires for large-area, fine micro-texturing onto the martensitic stainless steel mold-die materials. A new method other than laser-machining, micro-milling or micro-EDM is awaited for further advancement of this micro-texturing. In the present paper, a new micro-texturing method is developed on the basis of the plasma assisted nitriding to transform the two-dimensionally designed micro-patterns to the three dimensional micro-textures in the martensitic stainless steels. First, original patterns are printed onto the surface of stainless steel molds by using the dispenser or the ink-jet printer. Then, the masked mold is subjected to high density plasma nitriding; the un-masked surfaces are nitrided to have higher hardness, 1400 Hv than the matrix hardness, 200 Hv of stainless steels. This nitrided mold is further treated by sand-blasting to selectively remove the soft, masked surfaces. Finally, the micro-patterned martensitic stainless steel mold is fabricated as a tool to duplicate these micro-patterns onto the plastic materials by the injection molding.

Plasma assisted nitriding for micro-texturing onto martensitic stainless steels*

OpenAIRE

Katoh Takahisa; Aizawa Tatsuhiko; Yamaguchi Tetsuya

2015-01-01

Micro-texturing method has grown up to be one of the most promising procedures to form micro-lines, micro-dots and micro-grooves onto the mold-die materials and to duplicate these micro-patterns onto metallic or polymer sheets via stamping or injection molding. This related application requires for large-area, fine micro-texturing onto the martensitic stainless steel mold-die materials. A new method other than laser-machining, micro-milling or micro-EDM is awaited for further advancement of t...

Assessing dust exposure in an integrated iron and steel manufacturing plant in South India.

Science.gov (United States)

Ravichandran, B; Krishnamurthy, V; Ravibabu, K; Raghavan, S; Rajan, B K; Rajmohan, H R

2008-01-01

A study to monitor and estimate respirable particulate matter (RPM), toxic trace metal concentrations in the work environment was carried out in different sections of an integrated steel manufacturing industry. The average RPM concentration observed varied according to the section blast furnace was 2.41 mg/m;{3}; energy optimization furnace, 1.87 mg/m;{3}; sintering plant, 0.98 mg/m;{3}; continuous casting machine, 1.93 mg/m;{3}. The average trace metal concentration estimated from the RPM samples like iron, manganese, lead and chromium did not exceed ACGIH prescribed levels.

Prevalence of respiratory symptoms and disorders among rice mill workers in India.

Science.gov (United States)

Ghosh, Tirthankar; Gangopadhyay, Somnath; Das, Banibrata

2014-05-01

Lung function tests have become an integral part of assessment of pulmonary disease. Diseases of the respiratory system induced by occupational dusts are influenced by the duration of exposure. The aim of the study is to investigate the impairment of lung function and prevalence of respiratory symptoms among the rice mill workers. A total of 120 rice mill workers from three districts of Karnataka were included in this study. Fifty urban dwellers from the same socio-economic level were selected as controls. The study included clinical examination, assessment of respiratory symptoms, pulmonary function test, measurement of peak expiratory flow rate, absolute eosinophil count, ESR estimation, total IgE estimation and radiographic test. The present study has shown that the rice mill workers complained of several types of respiratory disorders like phlegm (40.8 %), dyspnea (44.2 %), chest tightness (26.7 %), cough (21.7 %), and nose irritation (27.5 %). Rice mill workers exposed to dust presented significantly (p workers are having significantly higher absolute eosinophil counts, total IgE and ESR than control groups. The hematological findings suggest that the harmful effects may be linked to both non-specific irritation and allergic responses to rice husk dust among rice mill workers. Dust exposure in the working environment affects the lung function values and increased the respiratory symptoms among the rice mill workers.

Decontamination effect of milling by a jet mill on bacteria in rice flour.

Science.gov (United States)

Sotome, Itaru; Nei, Daisuke; Tsuda, Masuko; Mohammed, Sharif Hossen; Takenaka, Makiko; Okadome, Hiroshi; Isobe, Seiichiro

2011-06-01

The decontamination effect of milling by a jet mill was investigated by counting the number of bacteria in brown and white rice flour with mean particle diameters of 3, 20, and 40µm prepared by the jet mill. In the jet mill, the particles are crushed and reduced in size by the mechanical impact caused by their collision. Although the brown and white rice grains were contaminated with approximately 10(6) and 10(5) CFU/g bacteria, the microbial load of the rice flour decreased as the mean particle diameter decreased, ultimately decreasing to approximately 104 and 103 CFU/g in the brown and white rice flour. The temperature and pressure changes of the sample were not considered to have an effect on reducing the bacterial count during the milling. Hence, it was thought that the rice flour was decontaminated by other effects.

Swedish Pulp Mill Biorefineries. A vision of future possibilities

Energy Technology Data Exchange (ETDEWEB)

Berntsson, Thore (Chamers Univ. of Technology, Goeteborg (Sweden)); Axegaard, Peter; Backlund, Birgit; Samuelsson, Aasa; Berglin, Niklas; Lindgren, Karin (STFI-Packforsk, Stockholm (Sweden))

2008-07-01

Today, modern science could make it possible to develop techniques for refining almost the whole wood-matter, pulp mill side streams and bark compounds into platform chemicals, electricity, high quality fuels and structured feed-stock for chemicals and materials. The major challenge is to convert the state of basic scientific knowledge into industrial practise. Our definition of an integrated biorefinery is: 'Full utilization of the incoming biomass and other raw materials for simultaneous and economically optimized production of fibres, chemicals and energy'. Examples of products from a pulp mill biorefinery are: Chemicals and Materials (Phenols, adhesives, carbon fibres, activated carbon, binders, barriers, adhesives, antioxidants, surfactants, chelants, solvents, adhesives surfactants, descaling agents, specialty polymers, pharmaceuticals, nutraceuticals, cosmetics etc., Biofuels (pellets, lignin fuel, methanol, DME, ethanol etc), Electricity (BLGCC, condensing power etc.). The new or increased amounts of traditional products can be made from internal and/or external biomass. Three different levels can be identified: A high degree of energy saving in future mills, especially chemical pulp mills, will lead to large amounts of excess internal biomass which can be transferred to products mentioned above, Components in e.g. the black liquor, forest residues and bark can be upgraded to more valuable ones and the energy balance of the mill is kept through fuel import, wholly or partly depending on the level of mill energy efficiency. This imported fuel can be biomass or other types. External (imported) biomass (in some cases together with excess internal biomass) can be upgraded using synergy effects of docking this upgrading to a pulp mill. Electricity has been included as one of the possible biorefinery products. The electricity production in a mill can be increased in several ways which cannot be directly considered as biorefineries, e.g. recovery boiler

Dielectric and diffusion barrier multilayer for Cu(In,Ga)Se{sub 2} solar cells integration on stainless steel sheet

Energy Technology Data Exchange (ETDEWEB)

Amouzou, Dodji, E-mail: dodji.amouzou@fundp.ac.be [Research Centre in Physics of Matter and Radiation (PMR), University of Namur (FUNDP), Rue de Bruxelles, 61, 5000 Namur (Belgium); Guaino, Philippe; Fourdrinier, Lionel; Richir, Jean-Baptiste; Maseri, Fabrizio [CRM-Group, Boulevard de Colonster, B 57, 4000 Liège (Belgium); Sporken, Robert [Research Centre in Physics of Matter and Radiation (PMR), University of Namur (FUNDP), Rue de Bruxelles, 61, 5000 Namur (Belgium)

2013-09-02

For the fabrication of monolithically integrated flexible Cu(In, Ga)Se{sub 2}, CIGS modules on stainless steel, individual photovoltaic cells must be insulated from metal substrates by a barrier layer that can sustain high thermal treatments. In this work, a combination of sol–gel (organosilane-sol) and sputtered SiAlxOy forming thin diffusion barrier layers (TDBL) was prepared on stainless steel substrates. The deposition of organosilane-sol dielectric layers on the commercial stainless steel (maximal roughness, Rz = 500 nm and Root Mean Square roughness, RMS = 56 nm) induces a planarization of the surface (RMS = 16.4 nm, Rz = 176 nm). The DC leakage current through the dielectric layers was measured for the metal-insulator-metal (MIM) junctions that act as capacitors. This method allowed us to assess the quality of our TDBL insulating layer and its lateral uniformity. Indeed, evaluating a ratio of the number of valid MIM capacitors to the number of tested MIM capacitors, a yield of ∼ 95% and 50% has been reached respectively with non-annealed and annealed samples based on sol–gel double layers. A yield of 100% was achieved for sol–gel double layers reinforced with a sputtered SiAlxOy coating and a third sol–gel monolayer. Since this yield is obtained on several samples, it can be extrapolated to any substrate size. Furthermore, according to Glow Discharge Optical Emission Spectroscopy and Time of Flight Secondary Ion Mass Spectroscopy measurements, these barrier layers exhibit excellent barrier properties against the diffusion of undesired atoms which could otherwise spoil the electronic and optical properties of CIGS photovoltaic cells. - Highlights: • We functionalize steel for monolithically integrated Cu(In,Ga)Se{sub 2} solar cells • Thin dielectric and diffusion barrier layers (TDDBL) prepared on steel • Reliability and breakdown voltage of dielectric layers have been studied. • Investigation of thermal treatment effect on dielectric

Multilayer Steel Materials Deformation Resistance and Roll Force Measurement

Directory of Open Access Journals (Sweden)

A. G. Kolesnikov

2014-01-01

Full Text Available To create new types of cars, raise their reliability, gain operational life, and decrease in metal consumption of products it is necessary to improve mechanical, physical, and also special properties of the constructional materials applied in mechanical engineering. Presently, there are intensive researches and developments under way to create materials with ultrafine-grained structure (the sizes of grains in their crystal lattice make less than 1 micron in one of the measurements.BMSTU developed a manufacturing technology of multilayer steel sheets with steady ultrafine-grained structure based on the multiple hot rolling of billet as a composition consisting of the alternating metal sheets. A principled condition for implementation of such technology is existence of different crystallographic modifications in the adjoining sheets of the composition at specified temperature of rolling.Power parameters of rolling are important technical characteristics of the process. Usually, to determine a deformation resistance value when rolling the diverse multilayer materials, is used the actual resistance value averaging in relation to the components of the composition. The aim of this work is a comparative analysis of known calculated dependences with experimental data when rolling the 100-layer samples. Objects of research were the 100-layer compositions based on the alternating layers of steel 08H18N10 and U8.Experimental samples represented the vacuumized capsules with height, width, and length of 53 mm x 53 mm x 200 mm, respectively, in which there were the 100-layer packs from sheets, each of 0.5 mm, based on the composition of steels (U8+08H18N10. Rolling was made on the double-high mill with rolls of 160 mm in diameter during 19 passes to the thickness of 7 mm with the speed of 0,1 m/s. Relative sinking in each pass was accepted to be equal 10±2,5%. Rolling forces were measured by the strain-gauging method using the measuring cells, located under

Experimental observations and modelling of thermal history within a steel plate during water jet impingement

International Nuclear Information System (INIS)

Liu, Z.D.; Fraser, D.; Samarasekera, I.V.; Lockhart, G.T.

2002-01-01

In order to investigate heat transfer of steel plates under a water jet impingement and to further simulate runout table operation in a hot strip mill, a full-scale pilot runout table facility was designed and constructed at the University of British Columbia (UBC). This paper describes the experimental details, data acquisition and data handling techniques for steel plates during water jet impingement by one circular water jet from an industrial header. Recorded visual observations at the impinging surface were obtained. The effects of cooling water temperature and impingement velocity on the heat transfer from a steel plate were studied. A two-dimensional finite element method-based transient inverse heat conduction model was developed. With the help of the model, heat fluxes and heat transfer coefficients along the impinging surface under various cooling conditions were calculated. The microstructural evolution of the steel plate was also investigated for the varying cooling conditions. Samples were obtained from each plate, polished, etched and then photographed. (author)

Stress corrosion cracking evaluation of martensitic precipitation hardening stainless steels

Science.gov (United States)

Humphries, T. S.; Nelson, E. E.

1980-01-01

The resistance of the martensitic precipitation hardening stainless steels PH13-8Mo, 15-5PH, and 17-4PH to stress corrosion cracking was investigated. Round tensile and c-ring type specimens taken from several heats of the three alloys were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, to salt spray, and to a seacoast environment. The results indicate that 15-5PH is highly resistant to stress corrosion cracking in conditions H1000 and H1050 and is moderately resistant in condition H900. The stress corrosion cracking resistance of PH13-8Mo and 17-4PH stainless steels in conditions H1000 and H1050 was sensitive to mill heats and ranged from low to high among the several heats included in the tests. Based on a comparison with data from seacoast environmental tests, it is apparent that alternate immersion in 3.5 percent salt water is not a suitable medium for accelerated stress corrosion testing of these pH stainless steels.

Hybrid ABC Optimized MARS-Based Modeling of the Milling Tool Wear from Milling Run Experimental Data

OpenAIRE

Garc?a Nieto, Paulino Jos?; Garc?a-Gonzalo, Esperanza; Ord??ez Gal?n, Celestino; Bernardo S?nchez, Antonio

2016-01-01

Milling cutters are important cutting tools used in milling machines to perform milling operations, which are prone to wear and subsequent failure. In this paper, a practical new hybrid model to predict the milling tool wear in a regular cut, as well as entry cut and exit cut, of a milling tool is proposed. The model was based on the optimization tool termed artificial bee colony (ABC) in combination with multivariate adaptive regression splines (MARS) technique. This optimization mechanism i...

Evaluation of the cleanness of SiCr-spring steels for suspension springs

Energy Technology Data Exchange (ETDEWEB)

Valentin, P.; Blaesius, A.; Bruch, C. [Saarstahl AG, Voelklingen (Germany)

2005-07-01

The requirements of suspension springs for the automotive industry are increasing with regard to cleanness and strength. In order to meet this high quality level a remarkable quality improvement was obtained within the last years due to the introduction of a very strict ladle metallurgy together with a controlled stirring in ladle and an optimized steel flow pattern in the tundish. The tradition of spring steel and particularly of Si killed SiCr steel grades of the Saarstahl AG increased continuously within the last years and reached nearly 100000 t/a in 2004, at the same time the rejection rate decreased significantly. The application of the soft reduction technique and an advanced equipment on the new billet continuous casting machine SO with a strand size of 150 mm sq. and the introduction of the new walking beam furnace and the precise temperature controlled deformation in the rolling mill will provide further substantial quality improvements. (orig.)

Tool Wear Analysis due to Machining In Super Austenitic Stainless Steel

Directory of Open Access Journals (Sweden)

Polishetty Ashwin

2017-01-01

Full Text Available This paper presents tool wear study when a machinability test was applied using milling on Super Austenitic Stainless Steel AL6XN alloy. Eight milling trials were performed under two cutting speeds, 100 m/min and 150 m/min, combined with two feed rates at 0.1mm/tooth and 0.15 mm/tooth and two depth of cuts at 2 mm and 3 mm. An Alicona 3D optical surface profilometer was used to scan cutting inserts flank and rake face areas for wear. Readings such as maximum and minimum deviations were extracted and used to analyse the outcomes. Results showed various types of wear were generated on the tool rake and flank faces. The common formed wear was the crater wear. The formation of the build-up edge was observed on the rake face of the cutting tool.

Development of structural steels for nuclear application

Energy Technology Data Exchange (ETDEWEB)

Hong, Jun Hwa; Chi, S. H.; Ryu, W. S.; Lee, B. S.; Kim, D. H.; Kim, J. H.; Oh, Y. J.; Byun, T. S.; Yoon, J. H.; Park, D. K.; Oh, J. M.; Cho, H. D.; Kim, H.; Kim, H. D.; Kang, S. S.; Kim, J. W.; Ahn, S. B.

1997-08-01

To established the bases of nuclear structural material technologies, this study was focused on the localization and improvement of nuclear structural steels, the production of material property data, and technology developments for integrity evaluation. The important test and analysis technologies for material integrity assessment were developed, and the materials properties of the pressure vessel steels were evaluated systematically on the basis of those technologies, they are microstructural characteristics, tensile and indentation deformation properties, impact properties, and static and dynamic fracture toughness, fatigue and corrosion fatigue etc. Irradiation tests in the research reactors were prepared or completed to obtain the mechanical properties of irradiated materials. The improvement of low alloy steel was also attempted through the comparative study on the manufacturing processes, computer assisted alloy and process design, and application of the inter critical heat treatment. On the other hand, type 304 stainless steels for reactor internals were developed and tested successfully. High strength type 316LN stainless steels for reactor internals were developed and the microstructural characteristics, corrosion resistance, mechanical properties at high temperatures, low cycle fatigue property etc. were tested and analyzed in the view point of the effect of nitrogen. Type 347 stainless steels with high corrosion resistance and toughness for pipings and tubes and low-activated Cr-Mn steels were also developed and their basic properties were evaluated. Finally, the martensitic stainless steels for turbine blade were developed and tests. (author). 242 refs., 100 tabs., 304 figs.

Development of structural steels for nuclear application

International Nuclear Information System (INIS)

Hong, Jun Hwa; Chi, S. H.; Ryu, W. S.; Lee, B. S.; Kim, D. H.; Kim, J. H.; Oh, Y. J.; Byun, T. S.; Yoon, J. H.; Park, D. K.; Oh, J. M.; Cho, H. D.; Kim, H.; Kim, H. D.; Kang, S. S.; Kim, J. W.; Ahn, S. B.

1997-08-01

To established the bases of nuclear structural material technologies, this study was focused on the localization and improvement of nuclear structural steels, the production of material property data, and technology developments for integrity evaluation. The important test and analysis technologies for material integrity assessment were developed, and the materials properties of the pressure vessel steels were evaluated systematically on the basis of those technologies, they are microstructural characteristics, tensile and indentation deformation properties, impact properties, and static and dynamic fracture toughness, fatigue and corrosion fatigue etc. Irradiation tests in the research reactors were prepared or completed to obtain the mechanical properties of irradiated materials. The improvement of low alloy steel was also attempted through the comparative study on the manufacturing processes, computer assisted alloy and process design, and application of the inter critical heat treatment. On the other hand, type 304 stainless steels for reactor internals were developed and tested successfully. High strength type 316LN stainless steels for reactor internals were developed and the microstructural characteristics, corrosion resistance, mechanical properties at high temperatures, low cycle fatigue property etc. were tested and analyzed in the view point of the effect of nitrogen. Type 347 stainless steels with high corrosion resistance and toughness for pipings and tubes and low-activated Cr-Mn steels were also developed and their basic properties were evaluated. Finally, the martensitic stainless steels for turbine blade were developed and tests. (author). 242 refs., 100 tabs., 304 figs

Perturbative Yang-Mills theory without Faddeev-Popov ghost fields

Science.gov (United States)

Huffel, Helmuth; Markovic, Danijel

2018-05-01

A modified Faddeev-Popov path integral density for the quantization of Yang-Mills theory in the Feynman gauge is discussed, where contributions of the Faddeev-Popov ghost fields are replaced by multi-point gauge field interactions. An explicit calculation to O (g2) shows the equivalence of the usual Faddeev-Popov scheme and its modified version.

Beneficial uses of paper mill residuals for New York State`s recycled-paper mills. Final report

Energy Technology Data Exchange (ETDEWEB)

NONE

1995-09-01

This report evaluates the New York paper mill industry in terms of the productive management and treatment of solid wastes. It identifies current efforts by recycling mills to beneficially use paper mill residuals (often called sludge) and suggests additional options that should be considered by the industry in general and individual mills in particular. It also examines the regulations and economics affecting the mills and suggests actions that could improve the industry`s ability to convert wastes to value-added products. The report recommends that the mills should continue measures to reduce fiber and filler clay losses, promote the transfer of usable fiber and clay to mills able to use them, upgrade sludge dewatering capabilities, and take a more regional approach to solid waste disposal problems. State agencies are urged to support these efforts, encourage the development and commercialization of new beneficial use technologies, and reduce regulatory barriers whenever possible.

Coating of Ultra-Small Micro End Mills: Analysis of Performance and Suitability of Eight Different Hard-Coatings

Directory of Open Access Journals (Sweden)

Martin Bohley

2018-03-01

Full Text Available Due to the constant need for better functionalized surfaces or smaller, function integrated components, precise and efficient manufacturing processes have to be established. Micro milling with micro end mills is one of the most promising processes for this task as it combines a high geometric flexibility in a wide range of machinable materials with low set-up costs. A downside of this process is the wear of the micro end mills. Due to size effects and the relatively low cutting speed, the cutting edge is especially subjected to massive abrasive wear. One possibility to minimize this wear is coating of micro end mills. This research paper describes the performance of eight different hard coatings for micro end mills with a diameter <40 µm and discusses some properties for the best performing coating type. With this research, it is therefore possible to boost the possibilities of micro milling for the manufacture of next generation products.

Investigation of selected surface integrity features of duplex stainless steel (DSS after turning

Directory of Open Access Journals (Sweden)

G. Krolczyk

2015-01-01

Full Text Available The article presents surface roughness profiles and Abbott - Firestone curves with vertical and amplitude parameters of surface roughness after turning by means of a coated sintered carbide wedge with a coating with ceramic intermediate layer. The investigation comprised the influence of cutting speed on the selected features of surface integrity in dry machining. The material under investigation was duplex stainless steel with two-phase ferritic-austenitic structure. The tests have been performed under production conditions during machining of parts for electric motors and deep-well pumps. The obtained results allow to draw conclusions about the characteristics of surface properties of the machined parts.

Possible influences on textures in unalloyed steels and their effects on steel properties

International Nuclear Information System (INIS)

Grossterlinden, R.; Imlau, K.P.; Kawalla, R.; Lotter, U.; Reip, C.-P.

1996-01-01

Textures in steels play an essential role for applications where anisotropic properties are favourable. For the example of deep-drawing steel sheet the correlation between parameters characterising the behaviour in the deep-drawing process, as Lankford r-value and planar anisotropy Δr, and the crystallographic texture is considered. Furthermore, the development of texture in the course of manufacturing cold strip is followed for unalloyed and microalloyed deep-drawing grades. For representation of typical features of textures the method of orientation distribution functions (ODF) together with the description of texture by characteristic fibres is used. In detail, the parameters influencing textures, such as chemical composition, finishing temperature in the hot-rolling mill (in relation to the austenite or ferrite region), transformation behaviour, cold-rolling reduction and the course of temperature during recrystallizing annealing, are discussed. From the given survey it may be concluded, that in the manufacturing process there are many possibilities to control the texture of the finished product. Finally, it is shown that the impact of textures on the r-value can be calculated with high precision. On the other hand, the formation of texture itself, particularly during hot-rolling, transformation and recrystallization after cold-rolling, at present can be calculated and modelled only in simple cases. (orig.)

Tube manufacturing and characterization of oxide dispersion strengthened ferritic steels

International Nuclear Information System (INIS)

Ukai, Shigeharu; Mizuta, Shunji; Yoshitake, Tunemitsu; Okuda, Takanari; Fujiwara, Masayuki; Hagi, Shigeki; Kobayashi, Toshimi

2000-01-01

Oxide dispersion strengthened (ODS) ferritic steels have an advantage in radiation resistance and superior creep rupture strength at elevated temperature due to finely distributed Y 2 O 3 particles in the ferritic matrix. Using a basic composition of low activation ferritic steel (Fe-12Cr-2W-0.05C), cladding tube manufacturing by means of pilger mill rolling and subsequent recrystallization heat-treatment was conducted while varying titanium and yttria contents. The recrystallization heat-treatment, to soften the tubes hardened due to cold-rolling and to subsequently improve the degraded mechanical properties, was demonstrated to be effective in the course of tube manufacturing. For a titanium content of 0.3 wt% and yttria of 0.25 wt%, improvement of the creep rupture strength can be attained for the manufactured cladding tubes. The ductility is also adequately maintained

Impact assessment of intermediate processes of steelmaking in electricity cogeneration of steel mill companies//Evaluación del impacto de los procesos intermedios de la producción de acero en la cogeneración de electricidad de la industria siderúrgica

Directory of Open Access Journals (Sweden)

Eder Quental-de-Araújo

2015-09-01

Full Text Available La industria siderúrgica es uno de los sectores donde se consume mayor cantidad de energia, siendo responsable por la generación de productos resultantes de procesos con un alto valor energético agregado, entre los que se destacan los gases de proceso. Esos combustibles suministran parte de la demanda térmica de la siderúrgica y, típicamente, son aprovechados para la cogeneración de electricidad. De esta forma, aún con la gran cantidad y la alta complejidad de las variables que intervienen, fue aplicada una metodología clara y accesible desarrollada por Araújo (2015, para prever y simular la cogeneración de electricidad en un proceso típico de la industria siderúrgica. El objetivo de este trabajo es el de evaluar la sensibilidad de la cogeneración a la alteración de la producción de los procesos intermedios. Fue observado que algunos procesos como coquería, el alto horno y la acería, presentan una relación directa entre el aumento de la producción y la capacidad de cogeneración y, en otros procesos como la sinterización y la laminación, el incremento de la producción provoca una disminución de la disponibilidad de combustibles para la central termoeléctrica. Palabras claves: siderúrgica, previsión, cogeneración, gases de proceso, los procesos intermedios.______________________________________________________________________________AbstractThe steel industry is one of the most energy-intensive industry sectors, accounting also for the generation of co-products with high added energy, among them stands out the process gases. These fuels supply part of thermal demand from the steel mill companies and are typically utilized for cogeneration of electricity. Thus even with all the amount and complexity of variables involved, a clear and accessible methodology developed by Araujo was applied (2015 to predict and simulate the cogeneration of electricity. Therefore this study aims to evaluate the sensitivity of the change in

Monitoring of radionuclides in carbon steel blooms produced by EAF process

Directory of Open Access Journals (Sweden)

Sofilić T.

2011-01-01

Full Text Available Because natural and artificial isotopes in steel might originate from steel scrap or from the residue of the material that was used in the technological process, thus monitoring especially artificial radionuclides 60Co, 137Cs and 192Ir deserve special attention. The analysis by g-spectrometry has been applied to determine the presence of natural isotopes 40K, 226Ra, 232Th and 238U as well as of the artificial isotope 60Co, 137Cs and 192Ir and their activity in the produced steel round blooms in the Steel Mill of CMC Sisak d.o.o. At the same time the content of radionuclides in the other materials (ferroalloys, bauxite, fluorite, lime, coke, graphite electrodes, refractory blocks used in the same steel making process was investigated. The measured values regarding the presence of individual isotopes and their activity in steel were as follows: 40K all values were less than 1.6 Bqkg-1; 232Th all activities values were less than 0.02 Bqkg-1; 226Ra all activities values were less than 0.01 Bqkg-1; 238U all activities values were less than 1.10 Bqkg-1; 60Co all activities values were less than 0.02 Bqkg-1; 192Ir all activities values were less than 0.02 Bqkg-1 and 137Cs all activities values were less than 0.30 Bqkg-1.

Detection of a milling-induced surface damage by the magnetic Barkhausen noise

Science.gov (United States)

Stupakov, A.; Neslušan, M.; Perevertov, O.

2016-07-01

The potential of the magnetic Barkhausen noise method for a non-destructive evaluation of the steel surface damage cased by milling was comprehensively investigated. A typical bearing steel was heat treated to three different hardnesses and then machined using the cutting tools with different degrees of the flank wear. The magnetic low-frequency measurements with a high reading depth were performed using a unique laboratory system providing a full control of the magnetization process. The high-frequency measurements were performed using a commercial Rollscan device. To study the induced magnetic anisotropy, the measurements were performed in two magnetization directions. In the feeding direction, the Barkhausen noise profiles showed a second high-field peak ascribed to an induced hardened surface layer, a so-called white layer. The most reliable results were obtained with the controlled waveform of the surface magnetic field measured directly by Hall sensors. In the perpendicular rotation direction, formation of the preferentially oriented matrix resulted in an enormously high Barkhausen noise activity. Based on these results, new magnetic parameters were proposed for the non-destructive evaluation of the white layer formation.

Reductions in greenhouse gas emissions and oil use by DME (di-methyl ether) and FT (Fischer-Tropsch) diesel production in chemical pulp mills

Energy Technology Data Exchange (ETDEWEB)

Joelsson, Jonas M., E-mail: joelsson.jonas@hotmail.com [Ecotechnology and Environmental Science, Mid Sweden University, SE-831 25 Oestersund (Sweden); Gustavsson, Leif [Linnaeus University, SE- 351 95 Vaexjoe (Sweden)

2012-03-15

Using energy systems analysis, we examine the potential to reduce CO{sub 2} emissions and oil use by integrating motor biofuel production with pulp mills. BLG-DME (black liquor gasification with di-methyl ether production) is compared with solid biomass gasification with BIG-FT (solid biomass gasification with Fischer-Tropsch fuel production). The studied systems are expanded with stand-alone production of biomass-based electricity and motor fuel so that they yield the same functional unit in terms of motor fuel and electricity as well as pulp or paper product, in order to facilitate comparison. More motor biofuel can be produced in integration with the studied mills with BLG-DME than with BIG-FT because the black liquor flow is large compared with other fuel streams in the mill and the integration potential for BIG-FT is limited by the mill's heat demand. When both systems are required to produce the same functional unit, the BLG-DME system achieves higher system efficiency and larger reductions in CO{sub 2} emissions and oil use per unit of biomass consumed. In general, integration of motor biofuel production with a pulp mill is more efficient than stand-alone motor biofuel production. Larger reductions in CO{sub 2} emissions or oil use can, however, be achieved if biomass replaces coal or oil in stationary applications. -- Highlights: Black-Right-Pointing-Pointer CO{sub 2} emission and oil use reductions quantified for pulp mill-based biorefineries. Black-Right-Pointing-Pointer Black liquor gasification gives larger reductions than solid biomass gasification. Black-Right-Pointing-Pointer Lower mill steam demand increases the black liquor gasification advantage. Black-Right-Pointing-Pointer Biomass directly replacing coal or oil in stationary plants gives larger reductions.

Airborne effluent control at uranium mills

International Nuclear Information System (INIS)

Sears, M.B.

1976-01-01

The Oak Ridge National Laboratory has made an engineering cost--environmental benefit study of radioactive waste treatment systems for decreasing the amount of radioactive materials released from uranium ore processing mills. This paper summarizes the results of the study which pertain to the control and/or abatement of airborne radioactive materials from the mill processes. The tailings area is not included. Present practices in the uranium milling industry, with particular emphasis on effluent control and waste management, have been surveyed. A questionnaire was distributed to each active mill in the United States. Replies were received from about 75 percent of the mill operators. Visits were made to six operating uranium mills that were selected because they represented the different processes in use today and the newest, most modern in mill designs. Discussions were held with members of the Region IV Office of NRC and the Grand Junction Office of ERDA. Nuclear Science Abstracts, as well as other sources, were searched for literature pertinent to uranium mill processes, effluent control, and waste management

FM Interviews: Stephanie Mills

OpenAIRE

Valauskas, Edward

2002-01-01

Stephanie Mills is an author, editor, lecturer and ecological activist who has concerned herself with the fate of the earth and humanity since 1969, when her commencement address at Mills College in Oakland, Calif., drew the attention of a nation. Her speech, which the New York Times called "perhaps the most anguished statement" of the year's crop of valedictory speeches, predicted a bleak future. According to Mills, humanity was destined for suicide, the result of overpopulation and overuse ...

Modeling of the integrity of machining surfaces: application to the case of 15-5 PH stainless steel finish turning

International Nuclear Information System (INIS)

Mondelin, A.

2012-01-01

During machining, extreme conditions of pressure, temperature and strain appear in the cutting zone. In this thermo-mechanical context, the link between the cutting conditions (cutting speed, lubrication, feed rate, wear, tool coating...) and the machining surface integrity represents a major scientific target. This PhD study is a part of a global project called MIFSU (Modeling of the Integrity and Fatigue resistance of Machining Surfaces) and it focuses on the finish turning of the 15-5PH (a martensitic stainless steel used for parts of helicopter rotor). Firstly, material behavior has been studied in order to provide data for machining simulations. Stress-free dilatometry tests were conducted to obtain the austenitization kinetics of 15-5PH steel for high heating rates (up to 11,000 degrees C/s). Then, parameters of Leblond metallurgical model have been calibrated. In addition, dynamic compression tests (de/dt ranging from 0.01 to 80/s and e ≥ 1) have been performed to calibrate a strain-rate dependent elasto-plasticity model (for high strains). These tests also helped to highlight the dynamic recrystallization phenomena and their influence on the flow stress of the material. Thus, recrystallization model has also been implemented.In parallel, a numerical model for the prediction of machined surface integrity has been constructed. This model is based on a methodology called 'hybrid' (developed during the PhD thesis of Frederic Valiorgue for the AISI 304L steel). The method consists in replacing tool and chip modeling by equivalent loadings (obtained experimentally). A calibration step of these loadings has been carried out using orthogonal cutting and friction tests (with sensitivity studies of machining forces, friction and heat partition coefficients to cutting parameters variations).Finally, numerical simulations predictions of microstructural changes (austenitization and dynamic recrystallization) and residual stresses have been successfully compared with

Optimal control of conditions of deformation during rolling the bar alloy from alloy steel

International Nuclear Information System (INIS)

Inatovich, Yu.V.; Shilov, V.A.; Shvarts, D.L.; Kudelin, S.P.

2001-01-01

A complex of programs for determining the optimal gaps between rollers during rolling of simple merchant sections of alloy steels of a wide brand assortment (12KhN3A, Kh17N2, Kh18N10T) was elaborated. Experience in calculations made according to the programs suggests advisability of their use in the automated design systems for roller calibration and for adjustment of section mills [ru

Hybrid ABC Optimized MARS-Based Modeling of the Milling Tool Wear from Milling Run Experimental Data.

Science.gov (United States)

García Nieto, Paulino José; García-Gonzalo, Esperanza; Ordóñez Galán, Celestino; Bernardo Sánchez, Antonio

2016-01-28

Milling cutters are important cutting tools used in milling machines to perform milling operations, which are prone to wear and subsequent failure. In this paper, a practical new hybrid model to predict the milling tool wear in a regular cut, as well as entry cut and exit cut, of a milling tool is proposed. The model was based on the optimization tool termed artificial bee colony (ABC) in combination with multivariate adaptive regression splines (MARS) technique. This optimization mechanism involved the parameter setting in the MARS training procedure, which significantly influences the regression accuracy. Therefore, an ABC-MARS-based model was successfully used here to predict the milling tool flank wear (output variable) as a function of the following input variables: the time duration of experiment, depth of cut, feed, type of material, etc . Regression with optimal hyperparameters was performed and a determination coefficient of 0.94 was obtained. The ABC-MARS-based model's goodness of fit to experimental data confirmed the good performance of this model. This new model also allowed us to ascertain the most influential parameters on the milling tool flank wear with a view to proposing milling machine's improvements. Finally, conclusions of this study are exposed.

Hybrid ABC Optimized MARS-Based Modeling of the Milling Tool Wear from Milling Run Experimental Data

Directory of Open Access Journals (Sweden)

Paulino José García Nieto

2016-01-01

Full Text Available Milling cutters are important cutting tools used in milling machines to perform milling operations, which are prone to wear and subsequent failure. In this paper, a practical new hybrid model to predict the milling tool wear in a regular cut, as well as entry cut and exit cut, of a milling tool is proposed. The model was based on the optimization tool termed artificial bee colony (ABC in combination with multivariate adaptive regression splines (MARS technique. This optimization mechanism involved the parameter setting in the MARS training procedure, which significantly influences the regression accuracy. Therefore, an ABC–MARS-based model was successfully used here to predict the milling tool flank wear (output variable as a function of the following input variables: the time duration of experiment, depth of cut, feed, type of material, etc. Regression with optimal hyperparameters was performed and a determination coefficient of 0.94 was obtained. The ABC–MARS-based model's goodness of fit to experimental data confirmed the good performance of this model. This new model also allowed us to ascertain the most influential parameters on the milling tool flank wear with a view to proposing milling machine's improvements. Finally, conclusions of this study are exposed.

Hybrid ABC Optimized MARS-Based Modeling of the Milling Tool Wear from Milling Run Experimental Data

Science.gov (United States)

García Nieto, Paulino José; García-Gonzalo, Esperanza; Ordóñez Galán, Celestino; Bernardo Sánchez, Antonio

2016-01-01

Milling cutters are important cutting tools used in milling machines to perform milling operations, which are prone to wear and subsequent failure. In this paper, a practical new hybrid model to predict the milling tool wear in a regular cut, as well as entry cut and exit cut, of a milling tool is proposed. The model was based on the optimization tool termed artificial bee colony (ABC) in combination with multivariate adaptive regression splines (MARS) technique. This optimization mechanism involved the parameter setting in the MARS training procedure, which significantly influences the regression accuracy. Therefore, an ABC–MARS-based model was successfully used here to predict the milling tool flank wear (output variable) as a function of the following input variables: the time duration of experiment, depth of cut, feed, type of material, etc. Regression with optimal hyperparameters was performed and a determination coefficient of 0.94 was obtained. The ABC–MARS-based model's goodness of fit to experimental data confirmed the good performance of this model. This new model also allowed us to ascertain the most influential parameters on the milling tool flank wear with a view to proposing milling machine's improvements. Finally, conclusions of this study are exposed. PMID:28787882

Integrity of copper/steel canisters under crystalline bedrock repository conditions

International Nuclear Information System (INIS)

Bowyer, W.H.; Sjoblom, R.; Trolle, M.

1996-01-01

In the Swedish nuclear waste disposal programme, the need to store the spent nuclear fuel safely for very long times has prompted a strategy which includes a long life canister. Technical as well as economical considerations related to design, choice of materials and manufacturing technology have lead to the selection of a reference design to be used for the continued development work. The canisters are cylindrical with a diameter close to 1 meter and a height of about 5 meters. In order to meet the need for an appropriate combination of mechanical strength, toughness, durability and corrosion resistance, the canisters comprise an inner vessel made of steel or cast iron to cope with mechanical stresses and an outer vessel made of almost pure copper to provide corrosion resistance. The Swedish nuclear industry has recently extended its development work to full-scale tests. Such experience is needed not least for the evaluation of the long-term integrity of the canister. This work has been closely followed by the Swedish Nuclear Power Inspectorate (SKI) who have also carried out independent investigations and analyses. It should be emphasized that the findings relate to a canister which is under development and cannot, in general, be expected to be relevant for the fully developed canister. Significant results of the analyses include the identification of conceivable modes of canister failures. Such failures may be related to defects, segregation, limitations in inspectability, long term creep properties, adverse mechanical load situations, etc. It is assessed that the distribution functions of these failures might have their largest uncertainties at the tails extending to comparatively short times. Specific issues related to canister manufacture, scaling and non destructive testing which have been found to warrant further investigation are: defects in the copper ingot which may transfer to the rolled copper plate; the amount of work applied during the rolling or

Effect of milling time on microstructure and properties of Nano-titanium polymer by high-energy ball milling

Science.gov (United States)

Wang, Bo; Wei, Shicheng; Wang, Yujiang; Liang, Yi; Guo, Lei; Xue, Junfeng; Pan, Fusheng; Tang, Aitao; Chen, Xianhua; Xu, Binshi

2018-03-01

Nano-titanium (Nano-Ti) was prepared by high-energy ball milling from pure Ti power and grinding agents (Epoxy resin) at room temperature. The effect of milling time on structure and properties of Nano-Ti polymer were investigated systematically. The results show that high-energy ball milling is an effective way to produce Nano-Ti polymer. The dispersion stability and compatibility between Ti power and grinding agents are improved by prolonging the milling time at a certain degree, that is to say, the optimization milling time is 240 min. The particle size of Ti powder and the diffraction peaks intensity of Ti decrease obviously as the milling time increases due to the compression stress, shear friction and other mechanical forces are formed during ball milling. FT-IR result displays that the wavenumber of all the bands move to lower wavenumber after ball milling, and the epoxy ring is open. The system internal energy rises owing to the broken epoxy group and much more Nano-Ti is formed to promote the grafting reaction between Nano-Ti and epoxy resin. The results from TEM and XPS also prove that. And the grafting ration is maximum as the milling time is 240 min, the mass loss ratio is 17.53%.

On self-dual Yang-Mills hierarchy

International Nuclear Information System (INIS)

Nakamura, Yoshimasa

1989-01-01

In this note, motivated by the Kadomtsev-Petviashvili (KP) hierarchy of integrable nonlinear evolution equations, a GL(n,C) self-dual Yang-Mills (SDYM) hierarchy is presented; it is an infinite system of SDYM equations having an infinite number of independent variables and being outside of the KP hierarchy. A relationship between the KP hierarchy and the SDYM hierarchy is discussed. It is also shown that GL(∞) SDYM equations introduced in this note are reduced to the GL(n,C) SDYM hierarchy by imposing an algebraic constraint. (orig.)

Supersymmetric self-dual Yang-Mills fields

International Nuclear Information System (INIS)

Zhao Liu

1994-01-01

A new four dimensional (4d) N = 1 supersymmetric integrable model, i.e. the supersymmetric self-dual Yang-Mills model is constructed. The equations of motion for this model are shown to be equivalent to the zero curvature condition on some superplane in the 4d superspace, the superplane being characterized by a point in the project space CP 3,4 . The linear systems are established according to this geometrical interpretation, and the effective action is also proposed in order to explain the dynamical content of the model

Effect of raw wood supply system on the wood paying capability of a kraft pulp mill using Scots pine

Energy Technology Data Exchange (ETDEWEB)

Dahl, O. (Helsinki Univ. of Technology, Espoo (Finland), Dept. of Forest Products Technology), Email: olli.dahl@tkk.fi; Jylhae, P. (Finnish Forest Research Inst., Kannus (Finland)), Email: paula.jylha@metla.fi; Laitila, J. (Finnish Forest Research Inst., Joensuu (Finland)), Email: juha.laitila@metla.fi; Kaerhae, K. (Metsaeteho Oy, Helsinki (Finland)), Email: kalle.karha@metsateho.fi

2009-07-01

Integration of energy wood procurement into that of pulpwood is seen as a means for reducing the high procurement costs of small-diameter wood harvested from first thinnings. In the deepest mode of integration, pulp and energy fractions are separated from each other in the debarking drum of the pulp mill. In the present paper, the competitiveness of the conventional supply chain based on cut-to-length harvesting was compared to the supply systems based on the harvesting of loose whole trees and whole-tree bundling, in the cases of three Scots pine-dominated first-thinning stands using wood paying capability (WPC) of a kraft pulp mill as a decisive criterion. Furthermore, the competitiveness of first thinnings as raw material sources for a pulp mill was evaluated by using intermediate thinnings as s reference. (orig.)

Focused ion beam milling of carbon fibres

International Nuclear Information System (INIS)

Huson, Mickey G.; Church, Jeffrey S.; Hillbrick, Linda K.; Woodhead, Andrea L.; Sridhar, Manoj; Van De Meene, Allison M.L.

2015-01-01

A focused ion beam has been used to mill both individual carbon fibres as well as fibres in an epoxy composite, with a view to preparing flat surfaces for nano-indentation. The milled surfaces have been assessed for damage using scanning probe microscopy nano-indentation and Raman micro-probe analysis, revealing that FIB milling damages the carbon fibre surface and covers surrounding areas with debris of disordered carbon. The debris is detected as far as 100 μm from the milling site. The energy of milling as well as the orientation of the beam was varied and shown to have an effect when assessed by Raman spectroscopy. - Highlights: • Focused ion beam (FIB) milling was used to mill flat surfaces on carbon fibres. • Raman spectroscopy showed amorphous carbon was generated during FIB milling. • The amorphous debris is detected as far as 100 μm from the milling site. • This surface degradation was confirmed by nano-indentation experiments.

A requiem for the European coal and steel community (1952-2002)

NARCIS (Netherlands)

Groenendijk, Nico; Hospers, Gerrit J.

2002-01-01

In July 2002 the Treaty on the European Coal and Steel Community (ECSC) expired. The ECSC is now being dissolved, its assets are transferred into special research funds, and European coal and steel policy is integrated into mainstream EU industrial policy. The ECSC's main task was to integrate the

The potential for energy savings when reducing the water consumption in a kraft pulp mill

Energy Technology Data Exchange (ETDEWEB)

Wising, Ulrika; Berntsson, Thore [Chalmers Univ. of Technology, Goeteborg (Sweden). Dept. of Chemical Engineering and Environmental Science; Stuart, Paul [Ecole Polytechnique, Montreal (Canada). Dept. of Chemical Engineering

2004-05-01

In this paper an existing pulp and paper mill has been studied in a systematic way regarding the reduction of water consumption, and the resulting increased potential for energy integration. It has been found that when the mill's hot water consumption is decreased, the live steam demand for the mill also decreases. Also when decreasing the hot water consumption, the quantity and temperature of available excess heat increases. This excess heat can be used for evaporation, thereby reducing the live steam demand further by up to 1.5 GJ/t. A pinch analysis was performed at an existing mill and it was found that if pinch violations are removed, the hot water consumption is not an important factor any more. Removing all the pinch violations and using the remaining excess heat for evaporation yields a significantly larger energy savings for the mill (4.0 GJ/t). From an economic optimum perspective it is probably most profitable to do a combination of reducing water consumption, removing pinch violations, and use the remaining excess heat for evaporation.

Structure and magnetism of SmCo5 nanoflakes prepared by surfactant-assisted ball milling with different ball sizes

International Nuclear Information System (INIS)

Nie, Junwu; Han, Xianghua; Du, Juan; Xia, Weixing; Zhang, Jian; Guo, Zhaohui; Yan, Aru; Li, Wei; Ping Liu, J.

2013-01-01

Anisotropic magnetic SmCo 5 nanoflakes have been fabricated by surfactant-assisted ball milling (SABM) using hardened steel balls of one of the following sizes: 4, 6.5, 9.5 and 12.7 mm in diameters. The magnetic properties of SmCo 5 particles prepared by SABM with different milling ball sizes in diameters were investigated systematically. It was showed that the nanoflakes milled by amount of small size balls had a higher coercivity and lower anisotropy, i.e., worse grain orientation although in a short milling time while the nanoflakes prepared with same weight of big balls tend to have a lower coercivity, better grain orientation. The coercivity mechanism of the nanoflake was studied and it was mainly dominated with the domain-wall pinning. The SEM analysis shows that the morphology of nanoflakes prepared with different ball sizes are almost the same when the balls to powder weight ratio is fixed. The different magnetic properties caused by different ball sizes are mainly due to the different microstructure changes, i.e, grain refinement and c-axis orientation, which are demonstrated by X-ray diffraction (XRD) analysis and transmission electron microscope (TEM). Based on the experiments above, a combined milling process was suggested and done to improve magnetic properties as your need. - Highlights: • We fabricated anisotropic magnetic SmCo 5 nanoflakes by surfactant-assisted ball milling (SABM). • We investigated the magnetic properties of SmCo 5 particles systematically. It was showed that the coercivity, high or low, and grain orientation, good or bad, were influenced strongly by balls size. The different magnetisms caused by different ball sizes is mainly due to the different microstructure changes. • The coercivity mechanism of the nanoflake was studied and it was mainly dominated with the domain-wall pinning

Microstructure, composition and performance of PVD coatings designed for successful dry high speed milling

International Nuclear Information System (INIS)

Muenz, W.-D.; Lembke, M.I.; Lewis, D.B.; Smith, I.J.

2001-01-01

Dry high speed machining (HSM), particularly dry high speed milling, demands hard coatings, which exhibit high toughness, high oxidation resistance, a limited amount of residual stress and excellent adhesion to the cemented carbide (CC) substrate. These requirements are met by TiAICrYN coatings grown by the combined cathodic arc/unbalanced magnetron deposition method. Fully sufficient adhesion is achieved by ion implantation of Cr into the CC prior deposition. Residual stress is controlled by an Y - free base layer; high oxidation resistance is provided by an Y - containing 3 μm thick hard coating with 29 GPa hardness and a residual stress well below -7 GPa. Under the influence of temperatures above 800 o C, Y segregates along the columns of TiAIN and plugs the in/out diffusion of elements. A top layer of Y - containing oxynitride reduces the friction against the work piece material (0.9 to 0.65). Cutting tools coated as such may be used for dry milling up to 25 k rpm in steels HRC > 60. (author)

Clean Cast Steel Technology, Phase IV

Energy Technology Data Exchange (ETDEWEB)

Charles E. Bates

2003-02-24

The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

Experimental evaluation of tool run-out in micro milling

Science.gov (United States)

Attanasio, Aldo; Ceretti, Elisabetta

2018-05-01

This paper deals with micro milling cutting process focusing the attention on tool run-out measurement. In fact, among the effects of the scale reduction from macro to micro (i.e., size effects) tool run-out plays an important role. This research is aimed at developing an easy and reliable method to measure tool run-out in micro milling based on experimental tests and an analytical model. From an Industry 4.0 perspective this measuring strategy can be integrated into an adaptive system for controlling cutting forces, with the objective of improving the production quality, the process stability, reducing at the same time the tool wear and the machining costs. The proposed procedure estimates the tool run-out parameters from the tool diameter, the channel width, and the phase angle between the cutting edges. The cutting edge phase measurement is based on the force signal analysis. The developed procedure has been tested on data coming from micro milling experimental tests performed on a Ti6Al4V sample. The results showed that the developed procedure can be successfully used for tool run-out estimation.

Reductions in greenhouse gas emissions and oil use by DME (di-methyl ether) and FT (Fischer-Tropsch) diesel production in chemical pulp mills

International Nuclear Information System (INIS)

Joelsson, Jonas M.; Gustavsson, Leif

2012-01-01

Using energy systems analysis, we examine the potential to reduce CO 2 emissions and oil use by integrating motor biofuel production with pulp mills. BLG-DME (black liquor gasification with di-methyl ether production) is compared with solid biomass gasification with BIG-FT (solid biomass gasification with Fischer-Tropsch fuel production). The studied systems are expanded with stand-alone production of biomass-based electricity and motor fuel so that they yield the same functional unit in terms of motor fuel and electricity as well as pulp or paper product, in order to facilitate comparison. More motor biofuel can be produced in integration with the studied mills with BLG-DME than with BIG-FT because the black liquor flow is large compared with other fuel streams in the mill and the integration potential for BIG-FT is limited by the mill’s heat demand. When both systems are required to produce the same functional unit, the BLG-DME system achieves higher system efficiency and larger reductions in CO 2 emissions and oil use per unit of biomass consumed. In general, integration of motor biofuel production with a pulp mill is more efficient than stand-alone motor biofuel production. Larger reductions in CO 2 emissions or oil use can, however, be achieved if biomass replaces coal or oil in stationary applications. -- Highlights: ► CO 2 emission and oil use reductions quantified for pulp mill-based biorefineries. ► Black liquor gasification gives larger reductions than solid biomass gasification. ► Lower mill steam demand increases the black liquor gasification advantage. ► Biomass directly replacing coal or oil in stationary plants gives larger reductions.

An improved method to identify grain boundary creep cavitation in 316H austenitic stainless steel

Energy Technology Data Exchange (ETDEWEB)

Chen, B., E-mail: b.chen@bristol.ac.uk [Department of Mechanical Engineering, University of Bristol, Bristol BS8 1TR (United Kingdom); Flewitt, P.E.J. [Interface Analysis Centre, University of Bristol, 121 St. Michael' s Hill, Bristol BS2 8BS (United Kingdom); H.H. Wills Physics Laboratory, University of Bristol, Tyndall Avenue, Bristol BS8 1TL (United Kingdom); Smith, D.J. [Department of Mechanical Engineering, University of Bristol, Bristol BS8 1TR (United Kingdom); Jones, C.P. [Interface Analysis Centre, University of Bristol, 121 St. Michael' s Hill, Bristol BS2 8BS (United Kingdom)

2011-04-15

Inter-granular creep cavitation damage has been observed in an ex-service 316H austenitic stainless steel thick section weldment. Focused ion beam cross-section milling combined with ion channelling contrast imaging is used to identify the cavitation damage, which is usually associated with the grain boundary carbide precipitates in this material. The results demonstrate that this technique can identify, in particular, the early stage of grain boundary creep cavitation unambiguously in materials with complex phase constituents. -- Research highlights: {yields} FIB milling plus ion channelling contrast optimise the observation of cavity. {yields} Identification of the creep cavities unambiguously, using an FIB technique. {yields} The FIB technique can retain the polyhedral shape of cavity. {yields} Various stages of creep cavitation can be observed, using the FIB technique.

Defining the Post-Machined Sub-surface in Austenitic Stainless Steels

Science.gov (United States)

Srinivasan, N.; Sunil Kumar, B.; Kain, V.; Birbilis, N.; Joshi, S. S.; Sivaprasad, P. V.; Chai, G.; Durgaprasad, A.; Bhattacharya, S.; Samajdar, I.

2018-06-01

Austenitic stainless steels grades, with differences in chemistry, stacking fault energy, and thermal conductivity, were subjected to vertical milling. Anodic potentiodynamic polarization was able to differentiate (with machining speed/strain rate) between different post-machined sub-surfaces in SS 316L and Alloy A (a Cu containing austenitic stainless steel: Sanicroe 28™), but not in SS 304L. However, such differences (in the post-machined sub-surfaces) were revealed in surface roughness, sub-surface residual stresses and misorientations, and in the relative presence of sub-surface Cr2O3 films. It was shown, quantitatively, that higher machining speed reduced surface roughness and also reduced the effective depths of the affected sub-surface layers. A qualitative explanation on the sub-surface microstructural developments was provided based on the temperature-dependent thermal conductivity values. The results herein represent a mechanistic understanding to rationalize the corrosion performance of widely adopted engineering alloys.

Defining the Post-Machined Sub-surface in Austenitic Stainless Steels

Science.gov (United States)

Srinivasan, N.; Sunil Kumar, B.; Kain, V.; Birbilis, N.; Joshi, S. S.; Sivaprasad, P. V.; Chai, G.; Durgaprasad, A.; Bhattacharya, S.; Samajdar, I.

2018-04-01

Austenitic stainless steels grades, with differences in chemistry, stacking fault energy, and thermal conductivity, were subjected to vertical milling. Anodic potentiodynamic polarization was able to differentiate (with machining speed/strain rate) between different post-machined sub-surfaces in SS 316L and Alloy A (a Cu containing austenitic stainless steel: Sanicroe 28™), but not in SS 304L. However, such differences (in the post-machined sub-surfaces) were revealed in surface roughness, sub-surface residual stresses and misorientations, and in the relative presence of sub-surface Cr2O3 films. It was shown, quantitatively, that higher machining speed reduced surface roughness and also reduced the effective depths of the affected sub-surface layers. A qualitative explanation on the sub-surface microstructural developments was provided based on the temperature-dependent thermal conductivity values. The results herein represent a mechanistic understanding to rationalize the corrosion performance of widely adopted engineering alloys.

Surface Quality of Staggered PCD End Mill in Milling of Carbon Fiber Reinforced Plastics

Directory of Open Access Journals (Sweden)

Guangjun Liu

2017-02-01

Full Text Available Machined surface quality determines the reliability, wear resistance and service life of carbon fiber reinforced plastic (CFRP workpieces. In this work, the formation mechanism of the surface topography and the machining defects of CFRPs are proposed, and the influence of milling parameters and fiber cutting angles on the surface quality of CFRPs is obtained, which can provide a reference for extended tool life and good surface quality. Trimming and slot milling tests of unidirectional CFRP laminates are performed. The surface roughness of the machined surface is measured, and the influence of milling parameters on the surface roughness is analyzed. A regression model for the surface roughness of CFRP milling is established. A significance test of the regression model is conducted. The machined surface topography of milling CFRP unidirectional laminates with different fiber orientations is analyzed, and the effect of fiber cutting angle on the surface topography of the machined surface is presented by using a digital super depth-of-field microscope and scanning electron microscope (SEM. To study the influence of fiber cutting angle on machining defects, the machined topography under different fiber orientations is analyzed. The slot milling defects and their formation mechanism under different fiber cutting angles are investigated.

Minimization of Surface Roughness and Tool Vibration in CNC Milling Operation

Directory of Open Access Journals (Sweden)

Sukhdev S. Bhogal

2015-01-01

Full Text Available Tool vibration and surface roughness are two important parameters which affect the quality of the component and tool life which indirectly affect the component cost. In this paper, the effect of cutting parameters on tool vibration, and surface roughness has been investigated during end milling of EN-31 tool steel. Response surface methodology (RSM has been used to develop mathematical model for predicting surface finish, tool vibration and tool wear with different combinations of cutting parameters. The experimental results show that feed rate is the most dominating parameter affecting surface finish, whereas cutting speed is the major factor effecting tool vibration. The results of mathematical model are in agreement with experimental investigations done to validate the mathematical model.

Friction stir processing on high carbon steel U12

Energy Technology Data Exchange (ETDEWEB)

Tarasov, S. Yu., E-mail: tsy@ispms.ru; Rubtsov, V. E., E-mail: rvy@ispms.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Melnikov, A. G., E-mail: melnikov-ag@tpu.ru [National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation)

2015-10-27

Friction stir processing (FSP) of high carbon steel (U12) samples has been carried out using a milling machine and tools made of cemented tungsten carbide. The FSP tool has been made in the shape of 5×5×1.5 mm. The microstructural characterization of obtained stir zone and heat affected zone has been carried out. Microhardness at the level of 700 MPa has been obtained in the stir zone with microstructure consisting of large grains and cementitte network. This high-level of microhardness is explained by bainitic reaction developing from decarburization of austenitic grains during cementite network formation.

The management of steel industry by-products and waste

Energy Technology Data Exchange (ETDEWEB)

1987-01-01

The report considers the management of solid and semi-solid wastes that are reused or disposed of outside steelworks. Headings are: introduction; ironmaking slags (including generation, properties, processing, uses and disposal); (steelmaking slag from hot metal pretreatment, and primary and secondary steelmaking); ironmaking dust and sludges; steelmaking dust and sludges; millscale and sludge from continuous casting and rolling mills; treatment and handling of used oils and greases; refractory waste from refining of metallurgical furnaces and vessels; by-products, waste and wastewater arising from coke oven batteries; treatment of stainless steel waste; characterisation of waste by leaching tests; dumping technology; and conclusions.

Yang-Mills gravity in biconformal space

International Nuclear Information System (INIS)

Anderson, Lara B; Wheeler, James T

2007-01-01

We write a gravity theory with Yang-Mills-type action using the biconformal gauging of the conformal group. We show that the resulting biconformal Yang-Mills gravity theories describe 4-dim, scale-invariant general relativity in the case of slowly changing fields. In addition, we systematically extend arbitrary 4-dim Yang-Mills theories to biconformal space, providing a new arena for studying flat-space Yang-Mills theories. By applying the biconformal extension to a 4-dim pure Yang-Mills theory with conformal symmetry, we establish a 1-1, onto mapping between a set of gravitational gauge theories and 4-dim, flat-space gauge theories

Effect of surface integrity of hard turned AISI 52100 steel on fatigue performance

International Nuclear Information System (INIS)

Smith, Stephen; Melkote, Shreyes N.; Lara-Curzio, Edgar; Watkins, Thomas R.; Allard, Larry; Riester, Laura

2007-01-01

This paper addresses the relationship between surface integrity and fatigue life of hard turned AISI 52100 steel (60-62 HRC), with grinding as a benchmark. The impact of superfinishing on the fatigue performance of hard turned and ground surfaces is also discussed. Specifically, the surface integrity and fatigue life of the following five distinct surface conditions are examined: hard turned with continuous white layer, hard turned with no white layer, ground, and superfinished hard turned and ground specimens. Surface integrity of the specimens is characterized via surface topography measurement, metallography, residual stress measurements, transmission electron microscopy (TEM), and nano-indentation tests. High cycle tension-tension fatigue tests show that the presence of white layer does not adversely affect fatigue life and that, on average, the hard turned surface performs as well or better than the ground surface. The effect of superfinishing is to exaggerate these differences in performance. The results obtained from this study suggest that the effect of residual stress on fatigue life is more significant than the effect of white layer. For the hard turned surfaces, the fatigue life is found to be directly proportional to both the surface compressive residual stress and the maximum compressive residual stress. Possible explanations for the observed effects are discussed

Studies to overcome the manufacturing problems in blast furnace tap hole clay of Integrated Steel Plants: Experimental approach

Science.gov (United States)

Siva kumar, R.; Mohammed, Raffi; Srinivasa Rao, K.

2018-03-01

Integrated Steel Plants commonly uses Blast Furnace route for iron production which accounts for over 60 % of the world iron output. Blast Furnace runs for ten to twenty years without repairing hearth walls and Tap Hole (TH). Tap hole is an outlet for hot metal produced in a Blast Furnace and run from the shell of the furnace into the interior allowing access to the molten material. Tapping is the term used for drilling a hole through the tap hole which allows the molten iron and slag to flow out. In Iron making process, removal of liquid iron from furnace and sending it for steel making is known as cast house practice. For tapping liquid iron and operating the tap hole requires a special type of clay. Tap hole clay (THC) used to stop the flow of liquid iron and slag from the blast furnace. Present work deals with the study on manufacturing of THC at Visakhapatnam Steel Plant and problems related to manufacturing. Experiments were conducted to solve the identified problems and results are furnished in detail. The findings can improve the manufacturing process and improve the productivity of tap hole clay.

Study on Surface Integrity of AISI 1045 Carbon Steel when machined by Carbide Cutting Tool under wet conditions

Directory of Open Access Journals (Sweden)

Tamin N. Fauzi

2017-01-01

Full Text Available This paper presents the evaluation of surface roughness and roughness profiles when machining carbon steel under wet conditions with low and high cutting speeds. The workpiece materials and cutting tools selected in this research were AISI 1045 carbon steel and canela carbide inserts graded PM25, respectively. The cutting tools undergo machining tests by CNC turning operations and their performances were evaluated by their surface roughness value and observation of the surface roughness profile. The machining tests were held at varied cutting speeds of 35 to 53 m/min, feed rate of 0.15 to 0.50 mm/rev and a constant depth of cut of 1 mm. From the analysis, it was found that surface roughness increased as the feed rate increased. Varian of surface roughness was suspected due to interaction between cutting speeds and feed rates as well as nose radius conditions; whether from tool wear or the formation of a built-up edge. This study helps us understand the effect of cutting speed and feed rate on surface integrity, when machining AISI 1045 carbon steel using carbide cutting tools, under wet cutting conditions.

Low temperature fatigue crack propagation in neutron irradiated Type 316 steel and weld metal

International Nuclear Information System (INIS)

Lloyd, G.J.; Walls, J.D.; Gravenor, J.

1981-02-01

The fast cycling fatigue crack propagation characteristics of Type 316 steel and weld metal have been investigated at 380 0 C after irradiation to 1.72-1.92x10 20 n/cm 2 (E>1MeV) and 2.03x10 21 n/cm 2 (E>1MeV) at the same temperature. With mill-annealed Type 316 steel, modest decreases in the rates of crack propagation were observed for both dose levels considered, whereas for cold-worked Type 316 steel irradiation to 2.03x10 21 n/cm 2 (E>1MeV) caused increases in the rate of crack propagation. For Type 316 weld metal, increases in the rate of crack propagation were observed for both dose levels considered. The diverse influences of irradiation upon fatigue crack propagation in these materials are explained by considering a simple continuum mechanics model of crack propagation together with the results of control tensile experiments made on similarly irradiated materials. (author)

Teaching Steel Connections Using an Interactive Virtual Steel Sculpture

Science.gov (United States)

Moaveni, Saeed; Chou, Karen C.

2015-01-01

Steel connections play important roles in the integrity of a structure, and many structural failures are attributed to connection failures. Connections are the glue that holds a structure together. The failures of the Hartford Coliseum in 1977, the Hyatt Regency Hotel in Kansas City in 1980, and the I-35W Bridge in Minneapolis in 2007 are all…

Influence of rice sample preparation and milling procedures on milling quality appraisals

Science.gov (United States)

The objective of this research was to investigate the effect of sample preparation and milling procedure on milling quality appraisals of rough rice. Samples of freshly harvested medium-grain rice (M202) with different initial moisture contents (MCs) ranging from 20.2% to 25.1% (w.b.) were used for...

Influence of milling process on efavirenz solubility

Directory of Open Access Journals (Sweden)

Erizal Zaini

2017-01-01

Full Text Available Introduction: The aim of this study was to investigate the influence of the milling process on the solubility of efavirenz. Materials and Methods: Milling process was done using Nanomilling for 30, 60, and 180 min. Intact and milled efavirenz were characterized by powder X-ray diffraction, scanning electron microscopy (SEM, spectroscopy infrared (IR, differential scanning calorimetry (DSC, and solubility test. Results: The X-ray diffractogram showed a decline on peak intensity of milled efavirenz compared to intact efavirenz. The SEM graph depicted the change from crystalline to amorphous habit after milling process. The IR spectrum showed there was no difference between intact and milled efavirenz. Thermal analysis which performed by DSC showed a reduction on endothermic peak after milling process which related to decreasing of crystallinity. Solubility test of intact and milled efavirenz was conducted in distilled water free CO2with 0.25% sodium lauryl sulfate media and measured using high-performance liquid chromatography method with acetonitrile: distilled water (80:20 as mobile phases. The solubility was significantly increased (P < 0.05 after milling processes, which the intact efavirenz was 27.12 ± 2.05, while the milled efavirenz for 30, 60, and 180 min were 75.53 ± 1.59, 82.34 ± 1.23, and 104.75 ± 0.96 μg/mL, respectively. Conclusions: Based on the results, the solubility of efavirenz improved after milling process.

UIO-based Fault Diagnosis for Hydraulic Automatic Gauge Control System of Magnesium Sheet Mill

Directory of Open Access Journals (Sweden)

Li-Ping FAN

2014-02-01

Full Text Available Hydraulic automatic gauge control system of magnesium sheet mill is a complex integrated control system, which including mechanical, hydraulic and electrical comprehensive information. The failure rate of AGC system always is high, and its fault reasons are always complex. Based on analyzing the fault of main components of the automatic gauge control system, unknown input observer is used to realize fault diagnosis and isolation. Simulation results show that the fault diagnosis method based on the unknown input observer for the hydraulic automatic gauge control system of magnesium sheet mill is effective.

Advances in stainless steels

International Nuclear Information System (INIS)

Baldev Raj; Jayakumar, T.; Saibaba, Saroja; Sivaprasad, P.V.; Shankar, P.

2010-01-01

This book covers a broad spectrum of topics spanning the entire life cycle of stainless steel-from alloy design and characterization to engineering design, fabrication, mechanical properties, corrosion, quality assurance of components, in-service performance assessment, life prediction and finally failure analysis of materials and components. The contents provide useful feedback for further developments aimed at effective utilization of this class of materials. The book comprises articles that bring out contemporary developments in stainless steels and is thematically classified into the following sections. 1. Component design, modelling and structural integrity, 2. Manufacturing technology, 3. Property evaluation, 4. Alloy development and applications, 5. NDE methods, 6. Corrosion and surface modification. The book commences with articles on component design and structural integrity, thus opening up the areas of challenge for researchers and academia. The articles in the book relevant to INIS are indexed separately

Particle deformation during stirred media milling

Science.gov (United States)

Hamey, Rhye Garrett

Production of high aspect ratio metal flakes is an important part of the paint and coating industry. The United States Army also uses high aspect ratio metal flakes of a specific dimension in obscurant clouds to attenuate infrared radiation. The most common method for their production is by milling a metal powder. Ductile metal particles are initially flattened in the process increasing the aspect ratio. As the process continues, coldwelding of metal flakes can take place increasing the particle size and decreasing the aspect ratio. Extended milling times may also result in fracture leading to a further decrease in the particle size and aspect ratio. Both the coldwelding of the particles and the breakage of the particles are ultimately detrimental to the materials performance. This study utilized characterization techniques, such as, light scattering and image analysis to determine the change in particle size as a function of milling time and parameters. This study proved that a fundamental relationship between the milling parameters and particle deformation could be established by using Hertz's theory to calculate the stress acting on the aluminum particles. The study also demonstrated a method by which milling efficiency could be calculated, based on the amount of energy required to cause particle deformation. The study found that the particle deformation process could be an energy efficient process at short milling times with milling efficiency as high as 80%. Finally, statistical design of experiment was used to obtain a model that related particle deformation to milling parameters, such as, rotation rate and milling media size.

Learning Activity Packets for Milling Machines. Unit I--Introduction to Milling Machines.

Science.gov (United States)

Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

This learning activity packet (LAP) outlines the study activities and performance tasks covered in a related curriculum guide on milling machines. The course of study in this LAP is intended to help students learn to identify parts and attachments of vertical and horizontal milling machines, identify work-holding devices, state safety rules, and…

Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

Science.gov (United States)

Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

2015-01-01

With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450–1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society. PMID:26558350

On the influence of Ti-Al intermetallic coating architecture on mechanical properties and wear resistance of end mills

Science.gov (United States)

Vardanyan, E. L.; Budilov, V. V.; Ramazanov, K. N.; Ataullin, Z. R.

2017-07-01

Thin-film wear-resistant coatings are widely used to increase life and efficiency of metal cutting tools. This paper shows the results of a study on the influence of architecture (number, sequence and thickness of layers) of wear-resistant coatings on physical, mechanical and operational properties of end mills. Coatings consisting of alternating Ti-Al/Ti-Al-N layers of equal thickness demonstrated the best physical and mechanical properties. Durability of coated tools when processing materials from chromium-vanadium steel increased twice as compared to uncoated tools.

Improving mine-mill water network design by reducing water and energy requirements

Energy Technology Data Exchange (ETDEWEB)

Gunson, A.J.; Klein, B.; Veiga, M. [British Columbia Univ., Vancouver, BC (Canada). Norman B. Keevil Inst. of Mining Engineering

2010-07-01

Mining is an energy-intensive industry, and most processing mills use wet processes to separate minerals from ore. This paper discussed water reduction, reuse and recycling options for a mining and mill operation network. A mine water network design was then proposed in order to identify and reduce water and system energy requirements. This included (1) a description of site water balance, (2) a description of potential water sources, (3) a description of water consumers, (4) the construction of energy requirement matrices, and (5) the use of linear programming to reduce energy requirements. The design was used to determine a site water balance as well as to specify major water consumers during mining and mill processes. Potential water supply combinations, water metering technologies, and recycling options were evaluated in order to identify the most efficient energy and water use combinations. The method was used to highlight potential energy savings from the integration of heating and cooling systems with plant water systems. 43 refs., 4 tabs., 3 figs.

Application of Odor Sensors to Ore Sorting and Mill Feed Control

Energy Technology Data Exchange (ETDEWEB)

Michael G. Nelson

2005-08-01

Control of the feed provided to mineral processing facilities is a continuing challenge. Much effort is currently being devoted to overcoming these problems. These projects are usually described under the general headings of Mine-to-Mill Integration or Mine-Mill Optimization. It should be possible to combine the knowledge of ore type, mineralogy, and other characteristics (located in the mine modeling system), with the advanced capabilities of state-of-the-art mill control systems, to achieve an improved level of control in mineral processing that will allow optimization of the mill processes on an almost real-time basis. This is not happening because mill feed it is often treated as a uniform material, when in reality it varies in composition and characteristics. An investigation was conducted to assess the suitability of odor sensors for maintaining traceability in ore production and processing. Commercially available sensors are now used in food processing, environmental monitoring, and other applications and can detect the presence of very small amounts (0.1-500 ppm) of some molecules. An assortment of such molecules could be used to ''tag'' blocks of ore as they are mined, according to their respective characteristics. Then, as the ore came into the mill, an array of ''electronic noses'' could be used to assess its characteristics in real time. It was found that the Cyranose 320{trademark}, a commercially available odor sensor, can easily distinguish among samples of rock marked with almond, cinnamon, citronella, lemon, and orange oils. Further, the sensor could detect mixtures of rocks marked with various combinations of these oils. Treatment of mixtures of galena and silica with odorant compounds showed no detrimental effects on flotation response in laboratory tests. Additional work is recommended to determine how this concept can be extended to the marking of large volumes of materials.

Analysis of the Forces in Micromilling of Hardened AISI H13 Steel with Different Grain Sizes Using the Taguchi Methodology

Directory of Open Access Journals (Sweden)

Carlos Henrique Lauro

2014-05-01

Full Text Available The micromachining process has been applied to the free form and micromolds markets. This has occurred due to the growth in demand for microcomponents. However, micromachining of hardened steels is a challenge due to the reduction in tool life and the increase of the surface roughness when compared with the macromachining process. This paper focused on the analysis of micromilling forces on hardened AISI H13 steel with different grain sizes. Experimental tests were carried out on workpieces with different austenitic grain sizes and a hardness of 46 HRC. Micro-end-mill cutters with a diameter of 0.5 mm and (TiAlN coatings were applied in the milling of workpieces of 11 × 11 mm. The input parameters were two radial depths of cut, two cutting speeds, and two feed rates. The influence of the input parameters on the response cutting force was analyzed using the Taguchi method. Finally, considering the large grain size, the cutting forces in the x-, y-, and z-axes direction were small.

Bio-refinery system of DME or CH4 production from black liquor gasification in pulp mills

Energy Technology Data Exchange (ETDEWEB)

Raza, M.; Jinyue Yan (Dept. of Chemical Engineering and Technology/Energy Processes, Royal Institute of Technology, Stockholm (Sweden)). e-mail: rnaqvi@kth.se; Froeling, Morgan (Dept. of Chemical and Biological Engineering, Chalmers Univ. of Technology, Goeteborg (Sweden))

2009-07-01

The consumption of fossil fuels is rapidly increasing and there is an urgent need to develop technologies for renewable fuel production not only as alternatives but also as additional fuels. Efficient polygeneration of transportation fuels with heat and electricity is one of the innovative technologies which have potential to replace fossil fuels and mitigate climate change. Two potential technologies of producing dimethyl ether (DME) and methane (CH4) as alternative fuels integrated with black liquor gasification have been studied and compared in this paper. System performance is evaluated based on: (i) Comparison with the reference pulp mill, (ii) Fuel to product efficiency (FTPE) and (iii) Biofuel Production Potential (BPP). The comparison with the reference mill shows that black liquor to biofuel route will add a highly significant new revenue stream to the pulp industry. The results indicate a large potential of DME and CH4 production globally in terms of black liquor availability. BPP and FTPE of CH4 production is higher than DME due to more optimized integration with the pulping process and elimination of evaporation unit in the pulp mill

The progress in the researches for uranium mill tailings cleaning treatment and no-waste uranium ore milling processes

International Nuclear Information System (INIS)

Wang Jintang

1990-01-01

The production of uranium mill tailings and their risk assessment are described. The moethods of uranium mill tailings disposal and management are criticized and the necessity of the researches for uranium mill tailings cleaning treatment and no-wasle uranium ore milling process are demonstrated. The progress for these researches in China and other countries with uranium production is reviewed, and the corresponding conclusions are reported

Integrated treatment of olive mill wastewater (OMW) by the combination of Fenton's reaction and anaerobic treatment

International Nuclear Information System (INIS)

El-Gohary, F.A.; Badawy, M.I.; El-Khateeb, M.A.; El-Kalliny, A.S.

2009-01-01

The use of an integrated treatment scheme consisting of wet hydrogen peroxide catalytic oxidation (WHPCO) followed by two-stage upflow anaerobic sludge blanket (UASB) reactor (10 l each) for the treatment of olive mill wastewater was the subject of this study. The diluted wastewater (1:1) was pre-treated using Fenton's reaction. Optimum operating conditions namely, pH, H 2 O 2 dose, Fe +2 , COD:H 2 O 2 ratio and Fe +2 :H 2 O 2 ratio were determined. The UASB reactor was fed continuously with the pre-treated wastewater. The hydraulic retention time was kept constant at 48 h (24 h for each stage). The conventional parameters such as COD, BOD, TOC, TKN, TP, TSS, oil and grease, and total phenols were determined. The concentrations of polyphenolic compounds in raw wastewater and effluents of each treatment step were measured using HPLC. The results indicated a good quality final effluent. Residual concentrations of individual organic compounds ranged from 0.432 mg l -1 for ρ-hydroxy-benzaldhyde to 3.273 mg l -1 for cinnamic acid

75 FR 49524 - Woodland Mills Corporation, Mill Spring, NC; Notice of Affirmative Determination Regarding...

Science.gov (United States)

2010-08-13

... DEPARTMENT OF LABOR Employment and Training Administration [TA-W-73,695] Woodland Mills Corporation, Mill Spring, NC; Notice of Affirmative Determination Regarding Application for Reconsideration By application dated July 22, 2010, petitioners requested administrative [[Page 49525

Noise pollution in iron and steel industry

International Nuclear Information System (INIS)

Bisio, G.; Piromalli, W.; Acerbo, P.

1999-01-01

Iron and steel industry is characterized by high energy consumption and thus present remarkable problems from the point of view of noise pollution. The aims of this paper is to examine characteristic and acoustical emissions and immisions of some fundamentals iron and steel plants with several remarks on the possible measures to reduce noise pollution. For a large integrate iron and steel system, some surveys are shown with all devices running and, in addition, comparisons are made with other surveys when the main devices were out of service owing to great maintenance works [it

A FLEXIBLE APPROACH TO THE BENEFICIAL USE OF MACHINING POWER IN MILLING PROCESS

Directory of Open Access Journals (Sweden)

Faruk MENDİ

2000-01-01

Full Text Available In this study, a computer program has been developed to calculate the cutting speed (Vc and depth of cut (a under certain cutting condition which will be determined by the user for making maximum use of the various milling machines used presently. In the scope of the study, data related to the cutting speed (Vc and depth of cut (a of St 37 Steel and powers of the machine have been obtained. The aim is to make maximum use of the machines by choosing cutting speed (Vc and depth of cut (a with the help data. The effect of changes in cutting speed (Vc and depth of cut (a on productivity has been studied.

Black holes with Yang-Mills hair

International Nuclear Information System (INIS)

Kleihaus, B.; Kunz, J.; Sood, A.; Wirschins, M.

1998-01-01

In Einstein-Maxwell theory black holes are uniquely determined by their mass, their charge and their angular momentum. This is no longer true in Einstein-Yang-Mills theory. We discuss sequences of neutral and charged SU(N) Einstein-Yang-Mills black holes, which are static spherically symmetric and asymptotically flat, and which carry Yang-Mills hair. Furthermore, in Einstein-Maxwell theory static black holes are spherically symmetric. We demonstrate that, in contrast, SU(2) Einstein-Yang-Mills theory possesses a sequence of black holes, which are static and only axially symmetric

Control of radioactivity at the Luxembourg steel-making facilities

International Nuclear Information System (INIS)

Werner, C.

1999-01-01

The Luxembourg steel industry has a yearly capacity of close to 3 million tonnes of raw steel produced from scrap at three electric arc furnace steel-making plants. It has introduced in 1994 a comprehensive system of measuring devices to prevent radioactive material from being introduced into its meltshops. Detection equipment has been installed at the road and railroad accesses to the three plants. Further to the controls of incoming scrap, radioactivity is monitored on both the steel and the slag samples of each heat produced at the plants. This measure is taken in order to detect any incident involving the melting of a radioactive source that might have escaped the controls of incoming material as soon as possible. The triple purpose of these controls is: (i) to protect the personnel of the steel making plants from radiation hazards; (ii) to maintain the integrity of the equipment; and (iii) to assure integrity of the products. The presentation describes the possible origins of radioactive contamination in steel scrap as well as the behaviour in the steel making process of the different radionuclides that can be expected to be introduced into the steel making vessels through steel scrap. Together with the government agency for radiation protection, procedures have been developed for the management of any event of detection of radioactivity in the plants and to assure optimum availability of the measuring equipment. These procedures are described and commented in the presentation. The presentation includes also a report on the experience from 4 years of monitoring, during which more than 10 million tonnes of scrap have passed the gates of the steel-making plants of ProfilARBED and ARES. (author)

Polyakov lines in Yang-Mills matrix models

International Nuclear Information System (INIS)

Austing, Peter; Wheater, John F.; Vernizzi, Graziano

2003-01-01

We study the Polyakov line in Yang-Mills matrix models, which include the IKKT model of IIB string theory. For the gauge group SU(2) we give the exact formulae in the form of integral representations which are convenient for finding the asymptotic behaviour. For the SU(N) bosonic models we prove upper bounds which decay as a power law at large momentum p. We argue that these capture the full asymptotic behaviour. We also indicate how to extend the results to some correlation functions of Polyakov lines. (author)

Colorado's prospectus on uranium milling

International Nuclear Information System (INIS)

Hazle, A.J.; Franz, G.A.; Gamewell, R.

1982-01-01

The first part of this paper will discuss Colorado's control of uranium mill tailings under Titles I and II of the Uranium Mill Tailings Radiation Control Act of 1978. Colorado has a legacy of nine inactive mill sites requiring reclamation under Title I, and two presently active plus a number of new mill proposals which must be regulated in accordance with Title II. Past failures in siting and control on the part of federal jurisdictions have left the state with a heavy legacy requiring extensive effort to address impacts to the state's environment and population. The second part of this paper will discuss the remedial action programme authorized under Public Law 92-314 for Mesa Country, where lack of federal control led to the dispersal of several hundred thousand tons of uranium mill tailings on thousands of properties, including hundreds of homes, schools and other structures. Successful completion of the State efforts under both programmes will depend on a high level of funding and on the maintenance of adequate regulatory standards. (author)

Modelling Laser Milling of Microcavities for the Manufacturing of DES with Ensembles

Directory of Open Access Journals (Sweden)

Pedro Santos

2014-01-01

Full Text Available A set of designed experiments, involving the use of a pulsed Nd:YAG laser system milling 316L Stainless Steel, serve to study the laser-milling process of microcavities in the manufacture of drug-eluting stents (DES. Diameter, depth, and volume error are considered to be optimized as functions of the process parameters, which include laser intensity, pulse frequency, and scanning speed. Two different DES shapes are studied that combine semispheres and cylinders. Process inputs and outputs are defined by considering the process parameters that can be changed under industrial conditions and the industrial requirements of this manufacturing process. In total, 162 different conditions are tested in a process that is modeled with the following state-of-the-art data-mining regression techniques: Support Vector Regression, Ensembles, Artificial Neural Networks, Linear Regression, and Nearest Neighbor Regression. Ensemble regression emerged as the most suitable technique for studying this industrial problem. Specifically, Iterated Bagging ensembles with unpruned model trees outperformed the other methods in the tests. This method can predict the geometrical dimensions of the machined microcavities with relative errors related to the main average value in the range of 3 to 23%, which are considered very accurate predictions, in view of the characteristics of this innovative industrial task.

Benefits of using an optimization methodology for identifying robust process integration investments under uncertainty-A pulp mill example

Energy Technology Data Exchange (ETDEWEB)

Svensson, Elin [Department of Energy and Environment, Division of Heat and Power Technology, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden)], E-mail: elin.svensson@chalmers.se; Berntsson, Thore [Department of Energy and Environment, Division of Heat and Power Technology, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden); Stroemberg, Ann-Brith [Fraunhofer-Chalmers Research Centre for Industrial Mathematics, Chalmers Science Park, SE-412 88 Gothenburg (Sweden)

2009-03-15

This paper presents a case study on the optimization of process integration investments in a pulp mill considering uncertainties in future electricity and biofuel prices and CO{sub 2} emissions charges. The work follows the methodology described in Svensson et al. [Svensson, E., Berntsson, T., Stroemberg, A.-B., Patriksson, M., 2008b. An optimization methodology for identifying robust process integration investments under uncertainty. Energy Policy, in press, (doi:10.1016/j.enpol.2008.10.023)] where a scenario-based approach is proposed for the modelling of uncertainties. The results show that the proposed methodology provides a way to handle the time dependence and the uncertainties of the parameters. For the analyzed case, a robust solution is found which turns out to be a combination of two opposing investment strategies. The difference between short-term and strategic views for the investment decision is analyzed and it is found that uncertainties are increasingly important to account for as a more strategic view is employed. Furthermore, the results imply that the obvious effect of policy instruments aimed at decreasing CO{sub 2} emissions is, in applications like this, an increased profitability for all energy efficiency investments, and not as much a shift between different alternatives.

Benefits of using an optimization methodology for identifying robust process integration investments under uncertainty. A pulp mill example

Energy Technology Data Exchange (ETDEWEB)

Svensson, Elin; Berntsson, Thore [Department of Energy and Environment, Division of Heat and Power Technology, Chalmers University of Technology, SE-412 96 Goeteborg (Sweden); Stroemberg, Ann-Brith [Fraunhofer-Chalmers Research Centre for Industrial Mathematics, Chalmers Science Park, SE-412 88 Gothenburg (Sweden)

2009-03-15

This paper presents a case study on the optimization of process integration investments in a pulp mill considering uncertainties in future electricity and biofuel prices and CO{sub 2} emissions charges. The work follows the methodology described in Svensson et al. [Svensson, E., Berntsson, T., Stroemberg, A.-B., Patriksson, M., 2008b. An optimization methodology for identifying robust process integration investments under uncertainty. Energy Policy, in press, doi:10.1016/j.enpol.2008.10.023] where a scenario-based approach is proposed for the modelling of uncertainties. The results show that the proposed methodology provides a way to handle the time dependence and the uncertainties of the parameters. For the analyzed case, a robust solution is found which turns out to be a combination of two opposing investment strategies. The difference between short-term and strategic views for the investment decision is analyzed and it is found that uncertainties are increasingly important to account for as a more strategic view is employed. Furthermore, the results imply that the obvious effect of policy instruments aimed at decreasing CO{sub 2} emissions is, in applications like this, an increased profitability for all energy efficiency investments, and not as much a shift between different alternatives. (author)

Benefits of using an optimization methodology for identifying robust process integration investments under uncertainty-A pulp mill example

International Nuclear Information System (INIS)

Svensson, Elin; Berntsson, Thore; Stroemberg, Ann-Brith

2009-01-01

This paper presents a case study on the optimization of process integration investments in a pulp mill considering uncertainties in future electricity and biofuel prices and CO 2 emissions charges. The work follows the methodology described in Svensson et al. [Svensson, E., Berntsson, T., Stroemberg, A.-B., Patriksson, M., 2008b. An optimization methodology for identifying robust process integration investments under uncertainty. Energy Policy, in press, (doi:10.1016/j.enpol.2008.10.023)] where a scenario-based approach is proposed for the modelling of uncertainties. The results show that the proposed methodology provides a way to handle the time dependence and the uncertainties of the parameters. For the analyzed case, a robust solution is found which turns out to be a combination of two opposing investment strategies. The difference between short-term and strategic views for the investment decision is analyzed and it is found that uncertainties are increasingly important to account for as a more strategic view is employed. Furthermore, the results imply that the obvious effect of policy instruments aimed at decreasing CO 2 emissions is, in applications like this, an increased profitability for all energy efficiency investments, and not as much a shift between different alternatives

Effect of Solution Annealing on Susceptibility to Intercrystalline Corrosion of Stainless Steel with 20% Cr and 8% Ni

Science.gov (United States)

Taiwade, R. V.; Patil, A. P.; Patre, S. J.; Dayal, R. K.

2013-06-01

In general, as-received (AR) austenitic stainless steels (ASSs) contain complex carbide precipitates due to manufacturing operations, subsequent annealing treatment, or due to the fabrication processes such as welding. The presence of pre-existing carbides leads to cumulative sensitization and make the steel susceptible to intercrystalline corrosion (ICC)/intergranular corrosion (IGC) which causes premature failure during service. Solution annealing (SA) is one of the ways to deal with such situations. In this present investigation, the AR (hot rolled and mill annealed) chromium-nickel (Cr-Ni) ASS is compared with SA Cr-Ni ASS. The extent of ICC/IGC was evaluated qualitatively and quantitatively by various electrochemical tests including ASTM standard A-262 Practice A and Practice E, double loop electrochemical potentiokinetic reactivation and electrochemical impedance spectroscopy. The degree of sensitization for hot rolled mill annealed AR condition is found to be substantially higher (51.55%) than that of SA condition (26.9%) for thermally aged samples (at 700 °C). The chemical composition across the grain boundary was measured using electron probe micro-analyzer for both (AR and SA) conditions and confirms that the pre-sensitization effect was completely removed after SA treatment.

John Stuart Mill: utilitarismo e liberalismo = John Stuart Mill: utilitarianism and liberalism

Directory of Open Access Journals (Sweden)

Simões, Mauro Cardoso

2013-01-01

Full Text Available Meu objetivo, neste trabalho, é investigar a compatibilidade das teses utilitaristas e liberais de John Stuart Mill. Apresentarei, inicialmente, os principais críticos da filosofia moral e política de Mill, para os quais o discípulo de Bentham teria abandonado o utilitarismo ou, ainda, não esclarecido suficientemente seu princípio da liberdade, o que o tornaria um pensador assistemático e inconsistente. Minha tese é contrária a tais interpretações, uma vez que sustenta ser Mill consistente. Em seguida, defenderei uma interpretação do princípio da liberdade e da individualidade, procurando demonstrar que seu utilitarismo é compatível com seu liberalismo

Optimization of FIB milling for rapid NEMS prototyping

DEFF Research Database (Denmark)

Malm, Bjarke; Petersen, Dirch Hjorth; Lei, Anders

2011-01-01

We demonstrate an optimized milling technique to focused ion beam (FIB) milling in template silicon membranes for fast prototyping of nanoelectromechanical systems (NEMS). Using a single-pass milling strategy the highly topology dependent sputtering rate is boosted and shorter milling time...... is achieved. Drift independence is obtained for small critical features using a radial scan strategy, and a back scan routine ensures minimal line width deviation removing redeposited material. Milling a design similar to a nano four-point probe with a pitch down to 400nm we display what optimized FIB milling...

The induction furnace as a melting facility in steel production. Pt. 1. Features of induction furnaces used in steel production; Der Induktionsofen als Schmelzaggregat fuer die Stahlerzeugung. T. 1. Merkmale von Induktionsoefen in der Stahlerzeugung

Energy Technology Data Exchange (ETDEWEB)

Chaabet, Mohamed; Doetsch, Erwin [ABP Induction Systems GmbH, Dortmund (Germany)

2011-12-15

Global steel output has now been growing extremely rapidly for a prolonged time; in the past ten years alone, annual production has risen from 851 million t/a (in 2001) to 1417 million t/a (2010), as a result, primarily, of growth in China. Electric steel production using the electric arc furnace as the classical melting facility is around 45 % world-wide, with a rising trend (but excluding the special case of China, where oxygen-route steel holds a 90 % share of production). Following the development of induction technology and inverter outputs of over 40 MW for crucible furnaces with capacities of above 65 t, the induction furnace is now available as an alternative electrical melting installation for use in smaller mini steel mills. The benefits of this technology can be found in high feed-material efficiencies and low environmental and workplace burdens, in addition to the absence of electrode costs and the only modest demands made on the power-supply grid. These features of the induction furnace and their special significance for steel production are examined in Part 1 of this article. The second part of the article then focuses on examples of the use of induction furnaces in the steelmaking plant. (orig.)

Yang-Mills theory for non-semisimple groups

CERN Document Server

Nuyts, J; Nuyts, Jean; Wu, Tai Tsun

2003-01-01

For semisimple groups, possibly multiplied by U(1)'s, the number of Yang-Mills gauge fields is equal to the number of generators of the group. In this paper, it is shown that, for non-semisimple groups, the number of Yang-Mills fields can be larger. These additional Yang-Mills fields are not irrelevant because they appear in the gauge transformations of the original Yang-Mills fields. Such non-semisimple Yang-Mills theories may lead to physical consequences worth studying. The non-semisimple group with only two generators that do not commute is studied in detail.

Chevron's Panna Maria mill process description

International Nuclear Information System (INIS)

Anon.

1979-01-01

Key features of Chevron's Uranium Mill located near Panna Maria, Texas, are described. The mill is designed to process a nominal 2500 dry tons/day of uranium bearing ore containing 15% uncombined moisture. The following operations at the mill are highlighted: ore receiving, grinding, leaching, countercurrent decantation and tailings disposal, filtering, solvent extraction, solvent stripping, precipitation, drying, and packaging

VOC Control in Kraft Mills; FINAL

International Nuclear Information System (INIS)

Zhu, J.Y.; Chai, X.-S.; Edwards, L.L.; Gu, Y.; Teja, A.S.; Kirkman, A.G.; Pfromm, P.H.; Rezac, M.E.

2001-01-01

The formation of volatile organic compounds (VOCs), such as methanol, in kraft mills has been an environmental concern. Methanol is soluble in water and can increase the biochemical oxygen demand. Furthermore, it can also be released into atmosphere at the process temperatures of kraft mill-streams. The Cluster Rule of the EPA now requires the control of the release of methanol in pulp and paper mills. This research program was conducted to develop a computer simulation tool for mills to predict VOC air emissions. To achieve the objective of the research program, much effort was made in the development of analytical techniques for the analysis of VOC and determination of vapor liquid partitioning coefficient of VOCs in kraft mill-streams using headspace gas chromatography. With the developed analytical tool, methanol formation in alkaline pulping was studied in laboratory to provide benchmark data of the amount of methanol formation in pulping in kraft mills and for the validation of VOC formation and vapor-liquid equilibrium submodels. Several millwide air and liquid samplings were conducted using the analytical tools developed to validate the simulation tool. The VOC predictive simulation model was developed based on the basic chemical engineering concepts, i.e., reaction kinetics, vapor liquid equilibrium, combined with computerized mass and energy balances. Four kraft mill case studies (a continuous digester, two brownstock washing lines, and a pre-evaporator system) are presented and compared with mill measurements. These case studies provide valuable, technical information for issues related to MACT I and MACT II compliance, such as condensate collection and Clean-Condensate-Alternatives (CCA)

Degradation and biodegradability improvement of the olive mill wastewater by peroxi-electrocoagulation/electrooxidation-electroflotation process with bipolar aluminum electrodes.

Science.gov (United States)

Esfandyari, Yahya; Mahdavi, Yousef; Seyedsalehi, Mahdi; Hoseini, Mohammad; Safari, Gholam Hossein; Ghozikali, Mohammad Ghanbari; Kamani, Hossein; Jaafari, Jalil

2015-04-01

Olive mill wastewater is considered as one of the most polluting effluents of the food industry and constitutes a source of important environmental problems. In this study, the removal of pollutants (chemical oxygen demand (COD), biochemical oxygen demand (BOD5), polyphenols, turbidity, color, total suspended solids (TSS), and oil and grease) from olive oil mill processing wastewater by peroxi-electrocoagulation/electrooxidation-electroflotation process with bipolar aluminum electrodes was evaluated using a pilot continuous reactor. In the electrochemical unit, aluminum (Al), stainless steel, and RuO2/Ti plates were used. The effects of pH, hydrogen peroxide doses, current density, NaCl concentrations, and reaction times were studied. Under optimal conditions of pH 4, current density of 40 mA/m(2), 1000 mg/L H2O2, 1 g/L NaCl, and 30-min reaction time, the peroxi-electrochemical method yielded very effective removal of organic pollution from the olive mill wastewater diluted four times. The treatment process reduced COD by 96%, BOD5 by 93.6%, total, polyphenols by 94.4%, color by 91.4%, turbidity by 88.7, suspended solids by 97% and oil and grease by 97.1%. The biodegradability index (BOD5/COD) increased from 0.29 to 0.46. Therefore, the peroxi-electrocoagulation/electrooxidation-electroflotation process is considered as an effective and feasible process for pre-treating olive mill wastewater, making possible a post-treatment of the effluent in a biological system.

Evaluation of welds on a ferritic-austenitic stainless steel

International Nuclear Information System (INIS)

Pleva, J.; Johansson, B.

1984-01-01

Five different welding methods for the ferritic-austenitic steel 22Cr6Ni3MoN have been evaluated on mill welded heavy wall pipes. The corrosion resistance of the weld joints has been tested both in standard tests and in special environments, related to certain oil and gas wells. The tests were conclusive in that a welding procedure with the addition of sufficient amounts of filler metal should be employed. TIG welds without or with marginal filler addition showed poor resistance to pitting, and to boiling nitric acid. Contents of main alloying elements in ferrite and austenite phases have been measured and causes of corrosion attack in welds are discussed

Galilean Yang-Mills theory

Energy Technology Data Exchange (ETDEWEB)

Bagchi, Arjun [Center for Theoretical Physics, Massachusetts Institute of Technology,77 Massachusetts Avenue, Cambridge, MA 02139 (United States); Basu, Rudranil [Saha Institute of Nuclear Physics,Block AF, Sector 1, Bidhannagar, Kolkata 700068 (India); Kakkar, Ashish [Indian Institute of Science Education and Research,Dr Homi Bhabha Road, Pashan. Pune 411008 (India); Mehra, Aditya [Indian Institute of Science Education and Research,Dr Homi Bhabha Road, Pashan. Pune 411008 (India); Van Swinderen Institute for Particle Physics and Gravity, University of Groningen, Nijenborgh 4, 9747 AG Groningen (Netherlands)

2016-04-11

We investigate the symmetry structure of the non-relativistic limit of Yang-Mills theories. Generalising previous results in the Galilean limit of electrodynamics, we discover that for Yang-Mills theories there are a variety of limits inside the Galilean regime. We first explicitly work with the SU(2) theory and then generalise to SU(N) for all N, systematising our notation and analysis. We discover that the whole family of limits lead to different sectors of Galilean Yang-Mills theories and the equations of motion in each sector exhibit hitherto undiscovered infinite dimensional symmetries, viz. infinite Galilean Conformal symmetries in D=4. These provide the first examples of interacting Galilean Conformal Field Theories (GCFTs) in D>2.

Galilean Yang-Mills theory

International Nuclear Information System (INIS)

Bagchi, Arjun; Basu, Rudranil; Kakkar, Ashish; Mehra, Aditya

2016-01-01

We investigate the symmetry structure of the non-relativistic limit of Yang-Mills theories. Generalising previous results in the Galilean limit of electrodynamics, we discover that for Yang-Mills theories there are a variety of limits inside the Galilean regime. We first explicitly work with the SU(2) theory and then generalise to SU(N) for all N, systematising our notation and analysis. We discover that the whole family of limits lead to different sectors of Galilean Yang-Mills theories and the equations of motion in each sector exhibit hitherto undiscovered infinite dimensional symmetries, viz. infinite Galilean Conformal symmetries in D=4. These provide the first examples of interacting Galilean Conformal Field Theories (GCFTs) in D>2.

Technical features of steel structure construction by Kawasaki Steel; Kawasaki Seitetsu no kokozo gijutsu no tokucho

Energy Technology Data Exchange (ETDEWEB)

Kaneko, T.; Urata, I.; Okata, S. [Kawasaki Steel Corp., Tokyo (Japan)

1996-03-01

In the steel structure technology of Kawasaki Steel, the joint technique (e.g., welding) is added to them while developing or improving the products that meet the social needs as a material supplier. Moreover, the execution technique that manufactures materials or constructs them as an integrated structure, the structural analysis that conforms to the function and application of a structure, and the design technique on dynamic properties or durability such as earthquake resistance, fatigue, and corrosion resistance are synthetically expanded for engineering. In this paper, a building steel frame, non-residence building, bridge, and harbor structure as steel structure in the building and construction fields were described for each structure genre. The structural technology of a building steel frame is summarized to the products of pillar materials. An earthquake brace, using a dead soft steel, with high earthquake energy absorption capability and a damping wall were also developed. The design and execution technique of a large roof was systematized. The exchange technique of a road bridge RC floor and the technique of an unstiffened suspension bridge for pipeline were developed. A new technique was also developed for a suspension monorail track and offshore structure. 30 refs., 5 figs.

Texture formation in iron particles using mechanical milling with graphite as a milling aid

Energy Technology Data Exchange (ETDEWEB)

Motozuka, S.; Hayashi, K. [Department of Mechanical Engineering, Gifu National College of Technology, 2236-2 Kamimakuwa, Motosu, Gifu 501-0495 (Japan); Tagaya, M. [Department of Materials Science and Technology, Nagaoka University of Technology, 1603-1 Kamitomioka, Nagaoka, Niigata 940-2188 (Japan); Morinaga, M. [Toyota Physical and Chemical Research Institute, 41-1, Yokomichi, Nagakute, Aichi 480-1192 (Japan)

2015-09-15

Crystallographically anisotropic platelet iron particles were successfully prepared using a conventional ball mill with addition of graphite (Gp) particles. The morphological and structural changes resulting from the milling were investigated using scanning electron microscopy and X-ray diffraction. The spherical iron particles were plastically deformed into platelet shapes during the milling. Simultaneously, it is suggested that the size of the Gp particles decreased and adhered as nanoparticles on the surface of the iron particles. The adhered Gp particles affected the plastic deformation behavior of the iron particles: the (001) planes of α-iron were oriented parallel to the particle face, and no preferred in-plane orientation was observed. This study not only details the preparation of soft magnetic metal particles that crystallographically oriented to enhance their magnetic properties but also provides new insight into the activities of the well-established and extensively studied mechanical milling method.

Texture formation in iron particles using mechanical milling with graphite as a milling aid

International Nuclear Information System (INIS)

Motozuka, S.; Hayashi, K.; Tagaya, M.; Morinaga, M.

2015-01-01

Crystallographically anisotropic platelet iron particles were successfully prepared using a conventional ball mill with addition of graphite (Gp) particles. The morphological and structural changes resulting from the milling were investigated using scanning electron microscopy and X-ray diffraction. The spherical iron particles were plastically deformed into platelet shapes during the milling. Simultaneously, it is suggested that the size of the Gp particles decreased and adhered as nanoparticles on the surface of the iron particles. The adhered Gp particles affected the plastic deformation behavior of the iron particles: the (001) planes of α-iron were oriented parallel to the particle face, and no preferred in-plane orientation was observed. This study not only details the preparation of soft magnetic metal particles that crystallographically oriented to enhance their magnetic properties but also provides new insight into the activities of the well-established and extensively studied mechanical milling method

An approach to microstructure quantification in terms of impact properties of HSLA pipeline steels

Energy Technology Data Exchange (ETDEWEB)

Gervasyev, Alexey [Department of Materials Science and Engineering, Ghent University (Belgium); R& D Center TMK, Ltd., Chelyabinsk (Russian Federation); Carretero Olalla, Victor [SKF Belgium NV/SA, Brussels (Belgium); Sidor, Jurij [Department of Mechanical Engineering, University of West Hungary, Szombathely (Hungary); Sanchez Mouriño, Nuria [ArcelorMittal Global R& D/OCAS NV, Gent (Belgium); Kestens, Leo A.I.; Petrov, Roumen H. [Department of Materials Science and Engineering, Ghent University (Belgium); Department of Materials Science and Engineering, Delft University of Technology (Netherlands)

2016-11-20

Several thermo-mechanical controlled processing (TMCP) schedules of a modern pipeline steel were executed using a laboratory mill to investigate both the TMCP parameters influence on the ductile properties and the microstructure and texture evolution during TMCP. Impact fracture toughness was evaluated by means of instrumented Charpy impact test and results were correlated with the metallurgical characterization of the steel via electron backscattered diffraction (EBSD) technique. It is shown that the ductile crack growth observed in the impact test experiments can be reasonably correlated with the Morphology Clustering (MC) and the Cleavage Morphology Clustering (CMC) parameters, which incorporate size, shape, and crystallographic texture features of microstructure elements. The mechanism of unfavorable texture formation during TMCP is explained by texture changes occurring between the end of finish rolling and the start of accelerated cooling.

Contract Cheating in UK Higher Education: A Covert Investigation of Essay Mills

Science.gov (United States)

Medway, Dominic; Roper, Stuart; Gillooly, Leah

2018-01-01

Contract cheating is currently a concern for universities and the higher education (HE) sector. It has been brought into the spotlight in recent years through the growth of online essay mills, where students can easily commission and purchase written assessment responses. This study contributes to the wider literature on academic integrity in HE…

Long-term stabilization of uranium mill tailings

International Nuclear Information System (INIS)

Voorhees, L.D.; Sale, M.J.; Webb, J.W.; Mulholland, P.J.

1983-01-01

The primary hazard associated with uranium mill tailings is exposure to a radioactive gas, radon-222, the concentration of which has been correlated with the occurrence of lung cancer. Previous studies on radon attenuation conclude that the placement of earthen cover materials over the tailings is the most effective technique for reducing radioactive emissions and dispersal of tailings. The success of such a plan, however, is dependent on ensuring the long-term integrity of these cover materials. Soil erosion from water and wind is the major natural cause of destabilizing earthen cover materials. Field data related to the control of soil loss are limited and only indirectly apply to the problem of isolation of uranium mill tailings over very long time periods (up to 80,000 a). However, sufficient information is available to determine benefits that will result from the changes in specific design variables and to evaluate the need for different design strategies among potential disposal sites. The three major options available for stabilization of uranium mill tailings are: rock cover, soil and revegetation, or a combination of both on different portions of the tailings cover. The optimal choice among these alternatives depends on site-specific characteristics such as climate and local geomorphology and soils, and on design variables such as embankment, heights and slopes, modification of upstream drainage, and revegetation practices. Generally, geomorphic evidence suggests that use of soil and vegetation alone will not be adequate to reduce erosion on slopes greater than about 5 to 9%

Chern-Simons matrix models, two-dimensional Yang-Mills theory and the Sutherland model

International Nuclear Information System (INIS)

Szabo, Richard J; Tierz, Miguel

2010-01-01

We derive some new relationships between matrix models of Chern-Simons gauge theory and of two-dimensional Yang-Mills theory. We show that q-integration of the Stieltjes-Wigert matrix model is the discrete matrix model that describes q-deformed Yang-Mills theory on S 2 . We demonstrate that the semiclassical limit of the Chern-Simons matrix model is equivalent to the Gross-Witten model in the weak-coupling phase. We study the strong-coupling limit of the unitary Chern-Simons matrix model and show that it too induces the Gross-Witten model, but as a first-order deformation of Dyson's circular ensemble. We show that the Sutherland model is intimately related to Chern-Simons gauge theory on S 3 , and hence to q-deformed Yang-Mills theory on S 2 . In particular, the ground-state wavefunction of the Sutherland model in its classical equilibrium configuration describes the Chern-Simons free energy. The correspondence is extended to Wilson line observables and to arbitrary simply laced gauge groups.

Influence of the control atmosphere and milling time on the morphology and microstructure of pure copper and copper-2.5 % lithium powders produced by mechanical alloying; Influencia de la atmosfera de control y tiempo de molienda sobre la morfologia y microestructura de polvos de cobre puro y cobre-2,5% litio producidos por aleado mecanio

Energy Technology Data Exchange (ETDEWEB)

Rojas, P. A.; Alvarez, M. P.; Penaloza, A.; Zuniga, A.; Ordonez, S.

2009-07-01

In the present work was investigated the effect of two milling parameters, atmosphere and milling time, on the morphology and microstructure of pure copper powder and a mixture of copper-2,5 wt. % lithium. The mechanical alloying was performed in a SPEX 8000D mill, using steel containers and balls. The two control atmospheres were argon and nitrogen and the milling time was varied from 3 up to 30 hours. The microstructural changes and the phases after milling were analyzed using scanning microscopy and X ray diffraction, whereas the amount of iron was measured by atomic absorption spectroscopy and the amount of oxygen by infrared spectroscopy. The results show the effect of the milling parameters studied on the microstructure as well as on the chemical composition of the samples. (Author) 22 refs.

Current uranium mill licensing issues

International Nuclear Information System (INIS)

Scarano, R.A.

1977-01-01

The problems encountered to insure environmentally safe mining and milling of uranium ores are reviewed. Emphasis is placed on the management of tailings resulting from milling operations. It is pointed out that although the concentration of radioactivity in the tailings is relatively low, control measures are necessary because of the large quantities involved and because of the long half-life of the parent radionuclides present. The major concerns with mill tailings are radon release to the atmosphere and isolation of the tailings from the human environment. Since it is anticipated that the amount of tailings created by the year 2000 will be more than an order of magnitude greater than the quantities that have been generated during the past 30 years, it is recommended that all mill tailings storage areas be located remote from public contact and in areas such that disruption and dispersion by natural forces and seepage of toxic materials into ground water systems are reduced to the maximum extent achievable. Technical issues that receive attention during the NRC licensing process for uranium mills and the preparation of environmental impact statements are discussed briefly

Would John Stuart Mill have regulated pornography?

OpenAIRE

McGlynn, C.; Ward, I.

2014-01-01

John Stuart Mill dominates contemporary pornography debates where he is routinely invoked as an authoritative defence against regulation. This article, by contrast, argues that a broader understanding of Mill's ethical liberalism, his utilitarianism, and his feminism casts doubt over such an assumption. New insights into Mill's approach to sex, sexual activity, and the regulation of prostitution reveal an altogether more nuanced and activist approach. We conclude that John Stuart Mill would a...

Review of production status of heavy steel castings and key technologies for their manufacture in China

Directory of Open Access Journals (Sweden)

Liu Baicheng

2008-02-01

Full Text Available This paper expatiates on domestic status of heavy steel casting production, with a special focus on hydraulic turbine castings for Three Gorges Project. In China, there is magnificent demand for heavy castings with the rapid growth of the national economy in recent years and the expected high growth in the coming 10 to 20 years. Some heavy and large castings such as mill housing and hydraulic turbine runner crown, blade and band for Three Gorges Project have been successfully made. However, the domestic production capability is still far from meeting the gigantic requirements. The domestic capability still lags behind the world class level, and a lot of heavy castings still depend on import. The paper also gives a particular introduction of the key technologies in the manufacturing of heavy steel castings like metal melting, foundry technology, heat treatment technology and numerical simulation technique, etc. In addition, several case studies on the application of numerical simulation in the production of heavy steel castings are presented.

Improving milling and production of a dust-producing unit equipped with hammer mills

Energy Technology Data Exchange (ETDEWEB)

Vorotnikov, Ye.G.; Nikiforov, A.A.; Rasputin, O.V.; Sukhunin, V.I.

1982-01-01

This paper presents generalized experience for deriving coarse ground coal dust in hammer mills by providing comparison data on improving efficiency of operation of the unit when switching to a coarser-type grind of the fuel. Need to have more precise formulas to calculate grinding potential of hammer mills when using a coarser grind is shown.

Wear of micro end mills

DEFF Research Database (Denmark)

Bissacco, Giuliano; Hansen, Hans Nørgaard; De Chiffre, Leonardo

2005-01-01

This paper addresses the important issue of wear on micro end mills considering relevant metrological tools for its characterization and quantification. Investigation of wear on micro end mills is particularly difficult and no data are available in the literature. Small worn volumes cause large...... part. For this investigation 200 microns end mills are considered. Visual inspection of the micro tools requires high magnification and depth of focus. 3D reconstruction based on scanning electron microscope (SEM) images and stereo-pair technique is foreseen as a possible method for quantification...

Current practices for the management and confinement of uranium mill tailings

International Nuclear Information System (INIS)

1992-01-01

This report discusses the current practices used in the design siting, construction and closeout of impoundment facilities for uranium mill tailings. The objective is to present an integrated overview of the technological, safety and radiation protection aspects of these topics in order to ensure that the potential radiological and non-radiological risks associated with the management of uranium mill tailings are minimized now and in the future. The report: identifies the nature and source of radioactive and non-radioactive pollutants in uranium mill tailings; identifies the important mechanisms by which pollutants can be released from the tailings impoundment; reviews radiation protection aspects of these mechanisms; describes the pathways by which the pollutants may reach humans; describes some of the site selection and design options and considerations for final stabilization and rehabilitation of tailings impoundments; describes the methods of assessing closure strategies; describes long term responsibilities for tailings management and financial assurance to ensure these responsibilities; and reviews the magnitude and probability of occurrence of the hazards arising, with the aim of ensuring that the risks presented are acceptable. Because of the complexity of the pollutant release mechanisms and the site specific nature of the design and management controls that can be used, it is not possible for a report of this nature to be either exhaustive or detailed in all respects. The methods of confinement employed for any particular tailings impoundment will depend on the country, its climate, demography and its site specific performance criteria which should be defined by the relevant competent authorities. Both operating and post-operating conditions are considered. After shutdown of the mill and stabilization of the tailings, continuing surveillance and maintenance should be considered until the integrity and durability of the tailings impoundment have been

Ball-milling-induced crystallization and ball-milling effect on thermal crystallization kinetics in an amorphous FeMoSiB alloy

International Nuclear Information System (INIS)

Guo, F.Q.; Lu, K.

1997-01-01

Microstructure evolution in a melt-spun amorphous Fe 77.2 Mo 0.8 Si 9 B 13 alloy subjected to high-energy ball milling was investigated by means of X-ray diffraction (XRD), a transmission electron microscope (TEM), and a differential scanning calorimeter (DSC). It was found that during ball milling, crystallization occurs in the amorphous ribbon sample with precipitation of an α-Fe solid solution, and the amorphous sample crystallizes completely into a single α-Fe nanostructure (rather than α-Fe and borides as in the usual thermal crystallization products) when the milling time exceeds 135 hours. The volume fraction of material crystallized was found to be approximately proportional to the milling time. The fully crystallized sample with a single α-Fe nanophase exhibits an intrinsic thermal stability against phase separation upon annealing at high temperatures. The ball-milling effect on the subsequent thermal crystallization of the amorphous phase in an as-milled sample was studied by comparison of the crystallization products and kinetic parameters between the as-quenched amorphous sample and the as-milled sample was studied by comparison of the crystallization products and kinetic parameters between the as-quenched amorphous sample and the as-milled partially crystallized samples. The crystallization temperatures and activation energies for the crystallization processes of the residual amorphous phase were considerably decreased due to ball milling, indicating that ball milling has a significant effect on the depression of thermal stability of the residual amorphous phase

Mechanical properties of friction stir welded butt joint of steel/aluminium alloys: effect of tool geometry

Science.gov (United States)

Syafiq, W. M.; Afendi, M.; Daud, R.; Mazlee, M. N.; Majid, M. S. Abdul; Lee, Y. S.

2017-10-01

This paper described the mechanical properties from hardness testing and tensile testing of Friction Stir Welded (FSW) materials. In this project, two materials of aluminium and steel are welded using conventional milling machine and tool designed with different profile and shoulder size. During welding the temperature along the weld line is collected using thermocouples. Threaded pins was found to produce stronger joints than cylindrical pins. 20 mm diameter shoulder tool welded a slightly stronger joint than 18 mm diameter one, as well as softer nugget zone due to higher heat input. Threaded pins also contributed to higher weld temperature than cylindrical pins due to increase in pin contact surface. Generally, higher temperatures were recorded in aluminium side due to pin offset away from steel.

Effects of milling on functional properties of rice flour.

Science.gov (United States)

Kadan, R S; Bryant, R J; Miller, J A

2008-05-01

A commercial long-grain rice flour (CRF) and the flours made by using a pin mill and the Udy mill from the same batch of broken second-head white long-grain rice were evaluated for their particle size and functional properties. The purpose of this study was to compare the commercial rice flour milling method to the pin and Udy milling methods used in our laboratory and pilot plant. The results showed that pin milled flour had more uniform particle size than the other 2 milled flours. The chalky kernels found in broken white milled rice were pulverized more into fines in both Udy milled flour and CRF than in the pin milled flour. The excessive amount of fines in flours affected their functional properties, for example, WSI and their potential usage in the novel foods such as rice breads (RB). The RB made from CRF collapsed more than loaves made from pin milled Cypress long-grain flours.

77 FR 14837 - Bioassay at Uranium Mills

Science.gov (United States)

2012-03-13

... NUCLEAR REGULATORY COMMISSION [NRC-2012-0057] Bioassay at Uranium Mills AGENCY: Nuclear Regulatory..., ``Bioassay at Uranium Mills.'' This guide describes a bioassay program acceptable to the NRC staff for uranium mills and applicable portions of uranium conversion facilities where the possibility of exposure...

Soil Carbon 4 per mille

Science.gov (United States)

Minasny, Budiman; van Wesemael, Bas

2017-04-01

The '4 per mille Soils for Food Security and Climate' was launched at the COP21 aiming to increase global soil organic matter stocks by 4 per mille (or 0.4 %) per year as a compensation for the global emissions of greenhouse gases by anthropogenic sources. This paper surveyed the soil organic carbon (SOC) stock estimates and sequestration potentials from 20 regions in the world (New Zealand, Chile, South Africa, Australia, Tanzania, Indonesia, Kenya, Nigeria, India, China Taiwan, South Korea, China Mainland, United States of America, France, Canada, Belgium, England & Wales, Ireland, Scotland, and Russia) and asked whether the 4 per mille initiative is feasible. This study highlights region specific efforts and scopes for soil carbon sequestration. Reported soil C sequestration rates generally show that under best management practices, 4 per mille or even higher sequestration rates can be accomplished. High C sequestration rates (up to 10 per mille) can be achieved for soils with low initial SOC stock (topsoil less than 30 t C ha-1), and at the first twenty years after implementation of best management practices. In addition, areas that have reached equilibrium but not at their saturation level will not be able to further increase their sequestration. We found that most studies on SOC sequestration globally only consider topsoil (up to 0.3 m depth), as it is considered to be most affected by management techniques. The 4 per mille initiative was based on a blanket calculation of the whole global soil profile C stock, however the potential to increase SOC is mostly on managed agricultural lands. If we consider 4 per mille on global topsoil of agricultural land, SOC sequestration is about 3.6 Gt C per year, which effectively offset 40% of global anthropogenic greenhouse gas emissions. As a strategy for climate change mitigation, soil carbon sequestration buys time over the next ten to twenty years while other effective sequestration and low carbon technologies become

A Scandinavian chemical wood pulp mill. Part 1. Energy audit aiming at efficiency measures

Energy Technology Data Exchange (ETDEWEB)

Klugman, Sofia [Department of Technology and Building Environment, Gaevle University, SE-801 76 Gaevle (Sweden); Karlsson, Magnus; Moshfegh, Bahram [Department of Mechanical Engineering, Division of Energy Systems, Linkoeping University, SE-581 83 Linkoeping (Sweden)

2007-03-15

A Swedish wood-pulp mill is surveyed in terms of energy supply and use in order to determine the energy-saving potential. Conservation measures are of increasing interest to Swedish industry, as energy prices have continued to rise in recent years. The electricity price particularly increased after the deregulation of the Scandinavian electricity market in 1996. The deregulation expanded to all of the EU in July 2004, which may increase the Swedish electricity price further until it reaches the generally higher European price level. Furthermore, oil prices have increased and the emissions trading scheme for CO{sub 2} adds to the incentive to reduce oil consumption. The energy system at the surveyed pulp mill is described in terms of electricity and process heat production and use. The total energy-saving potential is estimated and some saving points are identified. The heat that today is wasted at the mill has been surveyed in order to find potential for heat integration or heat export. The result shows that the mill probably could become self-sufficient in electricity. Particularly important in that endeavour is updating old pumps. (author)

40 CFR 61.142 - Standard for asbestos mills.

Science.gov (United States)

2010-07-01

... 40 Protection of Environment 8 2010-07-01 2010-07-01 false Standard for asbestos mills. 61.142... § 61.142 Standard for asbestos mills. (a) Each owner or operator of an asbestos mill shall either discharge no visible emissions to the outside air from that asbestos mill, including fugitive sources, or...

Plasma-nitriding assisted micro-texturing into stainless steel molds

Directory of Open Access Journals (Sweden)

Aizawa Tatsuhiko

2015-01-01

Full Text Available Micro-texturing has grown up to be one of the most promising procedures. This related application required for large-area, fine micro-texturing onto the stainless steel mold materials. A new method other than laser-machining, micro-milling or micro-EDM was awaited for further advancement of this micro-texturing. In the present paper, a plasma nitriding assisted micro-texturing was developed to make various kinds of micro-patterns onto the martensitic stainless steels. First, original patterns were printed onto the surface of substrate by using the ink-jet printer. Then, the masked substrate was subjected to high density plasma nitriding; the un-masked surfaces were nitrided to have higher hardness. This nitrided substrate was further treated by sand-blasting to selectively dig the soft, masked surfaces. Finally, the micro-patterned martensitic stainless steel substrate was fabricated as a mold to duplicate these micro-patterns onto the work materials. The spatial resolution and depth profile controllability of this plasma nitriding assisted micro-texturing was investigated for variety of initial micro-patterns. The original size and dimension of initial micro-patterns were precisely compared with the three dimensional geometry of micro-textures after blasting treatment. The plastic cover case for smart cellular phones was employed to demonstrate how useful this processing is in practice.